Utilization of flotation wastes of copper slag as raw material in cement production

International Nuclear Information System (INIS)

Alp, I.; Deveci, H.; Suenguen, H.

2008-01-01

Copper slag wastes, even if treated via processes such as flotation for metal recovery, still contain heavy metals with hazardous properties posing environmental risks for disposal. This study reports the potential use of flotation waste of a copper slag (FWCS) as iron source in the production of Portland cement clinker. The FWCS appears a suitable raw material as iron source containing >59% Fe 2 O 3 mainly in the form of fayalite (Fe 2 SiO 4 ) and magnetite (Fe 3 O 4 ). The clinker products obtained using the FWCS from the industrial scale trial operations over a 4-month period were characterised for the conformity of its chemical composition and the physico-mechanical performance of the resultant cement products was evaluated. The data collected for the clinker products produced using an iron ore, which is currently used as the cement raw material were also included for comparison. The results have shown that the chemical compositions of all the clinker products including those of FWCS are typical of a Portland cement clinker. The mechanical performance of the standard mortars prepared from the FWCS clinkers were found to be similar to those from the iron ore clinkers with the desired specifications for the industrial cements e.g. CEM I type cements. Furthermore, the leachability tests (TCLP and SPLP) have revealed that the mortar samples obtained from the FWCS clinkers present no environmental problems while the FWCS could act as the potential source of heavy metal contamination. These findings suggest that flotation wastes of copper slag (FWCS) can be readily utilised as cement raw material due to its availability in large quantities at low cost with the further significant benefits for waste management/environmental practices of the FWCS and the reduced production and processing costs for cement raw materials

Utilization of flotation wastes of copper slag as raw material in cement production.

Science.gov (United States)

Alp, I; Deveci, H; Süngün, H

2008-11-30

Copper slag wastes, even if treated via processes such as flotation for metal recovery, still contain heavy metals with hazardous properties posing environmental risks for disposal. This study reports the potential use of flotation waste of a copper slag (FWCS) as iron source in the production of Portland cement clinker. The FWCS appears a suitable raw material as iron source containing >59% Fe(2)O(3) mainly in the form of fayalite (Fe(2)SiO(4)) and magnetite (Fe(3)O(4)). The clinker products obtained using the FWCS from the industrial scale trial operations over a 4-month period were characterised for the conformity of its chemical composition and the physico-mechanical performance of the resultant cement products was evaluated. The data collected for the clinker products produced using an iron ore, which is currently used as the cement raw material were also included for comparison. The results have shown that the chemical compositions of all the clinker products including those of FWCS are typical of a Portland cement clinker. The mechanical performance of the standard mortars prepared from the FWCS clinkers were found to be similar to those from the iron ore clinkers with the desired specifications for the industrial cements e.g. CEM I type cements. Furthermore, the leachability tests (TCLP and SPLP) have revealed that the mortar samples obtained from the FWCS clinkers present no environmental problems while the FWCS could act as the potential source of heavy metal contamination. These findings suggest that flotation wastes of copper slag (FWCS) can be readily utilised as cement raw material due to its availability in large quantities at low cost with the further significant benefits for waste management/environmental practices of the FWCS and the reduced production and processing costs for cement raw materials.

Wide-scale utilization of MSWI fly ashes in cement production and its impact on average heavy metal contents in cements: The case of Austria.

Science.gov (United States)

Lederer, Jakob; Trinkel, Verena; Fellner, Johann

2017-02-01

A number of studies present the utilization of fly ashes from municipal solid waste incineration (MSWI) in cement production as a recycling alternative to landfilling. While there is a lot of research on the impact of MSWI fly ashes utilization in cement production on the quality of concrete or the leaching of heavy metals, only a few studies have determined the resulting heavy metal content in cements caused by this MSWI fly ashes utilization. Making use of the case of Austria, this study (1) determines the total content of selected heavy metals in cements currently produced in the country, (2) designs a scenario and calculates the resulting heavy metal contents in cements assuming that all MSWI fly ashes from Austrian grate incinerators were used as secondary raw materials for Portland cement clinker production and (3) evaluates the legal recyclability of demolished concretes produced from MSWI fly ash amended cements based on their total heavy metal contents. To do so, data from literature and statistics are combined in a material flow analysis model to calculate the average total contents of heavy metals in cements and in the resulting concretes according to the above scenario. The resulting heavy metal contents are then compared (i) to their respective limit values for cements as defined in a new technical guideline in Austria (BMLFUW, 2016), and (ii) to their respective limit values for recycling materials from demolished concrete. Results show that MSWI fly ashes utilization increases the raw material input in cement production by only +0.9%, but the total contents of Cd by +310%, and Hg, Pb, and Zn by +70% to +170%. However these and other heavy metal contents are still below their respective limit values for Austrian cements. The same legal conformity counts for recycling material derived from concretes produced from the MSWI fly ash cements. However, if the MSWI fly ash ratio in all raw materials used for cement production were increased from 0.9% to 22

Biphasic products of dicalcium phosphate-rich cement with injectability and nondispersibility

International Nuclear Information System (INIS)

Ko, Chia-Ling; Chen, Jian-Chih; Hung, Chun-Cheng; Wang, Jen-Chyan; Tien, Yin-Chun; Chen, Wen-Cheng

2014-01-01

In this study, a calcium phosphate cement was developed using tetracalcium phosphate and surface-modified dicalcium phosphate anhydrous (DCPA). This developed injectable bone graft substitute can be molded to the shape of the bone cavity and set in situ through the piping system that has an adequate mechanical strength, non-dispersibility, and biocompatibility. The materials were based on the modified DCPA compositions of calcium phosphate cement (CPC), where the phase ratio of the surface-modified DCPA is higher than that of the conventional CPC for forming dicalcium phosphate (DCP)-rich cement. The composition and morphology of several calcium phosphate cement specimens during setting were analyzed via X-ray diffractometry and transmission electron microscopy coupled with an energy dispersive spectroscopy system. The compressive strength of DCP-rich CPCs was greater than 30 MPa after 24 h of immersion in vitro. The reaction of the CPCs produced steady final biphasic products of DCPs with apatite. The composites of calcium phosphate cements derived from tetracalcium phosphate mixed with surface-modified DCPA exhibited excellent mechanical properties, injectability, and interlocking forces between particles, and they also featured nondispersive behavior when immersed in a physiological solution. - Highlights: • Bone cement precursor with nanocrystals is characterized. • DCP-rich CPCs with nanocrystals exhibited biphasic product phases. • Nanocrystals in cement significantly affected the interlocking ability. • Nanocrystals in cement exhibited higher strength and anti-dispersion. • DCP-rich CPCs increase the potential of bioresorption after reaction

Studies of natural radioactivity in cement products using gamma ray spectroscopy

International Nuclear Information System (INIS)

Ibrahim, N.; Periasamy, V.

2000-01-01

Evidence from our earlier study on several types of building materials has shown that cement contains a substantial amount of natural occurring radioactive materials. There are many brands of cement products available in Malaysia. Although the basic ingredients of cement are similar across brand, their proportion varies. In this study we have selected twelve brands of cement products which are analysed for natural radioactivity (U,Th,K) using gamma ray spectrometry. The gamma energies of interest are 583.1 keV, 609.3 keV and 1460 keV for nuclides 208 Tl, 214 Bi and 40 K respectively. Our findings show a relatively high activity of 40 K for all cement brands, ranging from 33 Bq/kg to as high as 3010 Bq/kg. Uranium activity ranges from 9Bq/kg to 672 Bq/kg while thorium activity was found range from 6Bq/kg to 94 Bq/kg. The radium equivalent activity is calculated for all brands and the values obtained range between 24 Bq/kg to 879 Bq/kg. Eight out of twelve products possess radium equivalent greater than 370 Bq/kg, a threshold limit for radiation dose equivalent to 1.5 mSv per annum. (author)

The comparison analysis of total factor productivity and eco-efficiency in China's cement manufactures

International Nuclear Information System (INIS)

Long, Xingle; Zhao, Xicang; Cheng, Faxin

2015-01-01

This paper mainly compares total factor productivity and eco-efficiency in China's cement manufactures from 2005 to 2010. First, we evaluate total factor productivity and eco-efficiency of China's cement manufactures through distance function and directional slack-based measure (DSBM) respectively. Furthermore, we also explore the difference of total factor productivity and eco-efficiency. Last, we investigate the determinants of Malmquist, Mamlquist–Luenberger of China's cement manufactures through random-effect Tobit and bootstrap truncated econometric methods. We find that there are some gaps between Malmquist and Mamlquist–Luenberger of China's cement manufactures. Per labor cement industry value has U-shape relationship with both Malmquist and Malmquist–Luenberger. It is necessary to adopt advanced technology to reduce pollutant emissions. -- Highlights: •Eco-efficiency of cement manufactures is evaluated through slack-based measure. •Eco-efficiency of China's cement manufactures has biases with total factor productivity. •Environmental Kuznets curve is existed for China's cement manufactures

Elution behavior of heavy metals from cement solidified products of incinerated ash waste - 59102

International Nuclear Information System (INIS)

Meguro, Yoshihiro; Kawato, Yoshimi; Nakayama, Takuya; Tomioka, Osamu; Mitsuda, Motoyuki

2012-01-01

A method, in which incinerated ash is solidified with a cement material, has been developed to dispose radioactive incinerated ash waste. In order to bury the solidified product, it is required that elution of hazardous heavy metals included in the ash from the solidified products is inhibited. In this study, the elution behavior of the heavy metals from the synthetic solidified products, which included Pb(II), Cd(II), and Cr(VI) and were prepared using ordinary portland cement (OPC), blast furnace slag cement (BFS), or a cement material that showed low alkalinity (LA-Cement), was investigated. Several chemicals and materials were added as additive agents to prevent the elution of the heavy metals. When OPC was used, Cd elution was inhibited, but Pb and Cr were not enough even using the additive agent examined. FeSO 4 and Na 2 S additive agents worked effective to inhibit elution of Cr. When BFS was used, the elution of Pb, Cd and Cr was inhibited for the all products prepared. In the case of LA-Cement, the elution of Pb and Cd was inhibited for the all products, but only the product that was added FeSO 4 showed good result of the elution of Cr. (authors)

Cement Formation

DEFF Research Database (Denmark)

Telschow, Samira; Jappe Frandsen, Flemming; Theisen, Kirsten

2012-01-01

Cement production has been subject to several technological changes, each of which requires detailed knowledge about the high multiplicity of processes, especially the high temperature process involved in the rotary kiln. This article gives an introduction to the topic of cement, including...... an overview of cement production, selected cement properties, and clinker phase relations. An extended summary of laboratory-scale investigations on clinkerization reactions, the most important reactions in cement production, is provided. Clinker formations by solid state reactions, solid−liquid and liquid......−liquid reactions are discussed, as are the influences of particles sizes on clinker phase formation. Furthermore, a mechanism for clinker phase formation in an industrial rotary kiln reactor is outlined....

75 FR 453 - FLSMidth, Inc., Cement Division, Product Engineering, Including On-Site Leased Workers of Aerotek...

Science.gov (United States)

2010-01-05

... DEPARTMENT OF LABOR Employment and Training Administration [TA-W-72,048] FLSMidth, Inc., Cement..., Inc., Cement Division, Product Engineering, including on-site leased workers of Aerotek Contract.... were also employed on-site at FLSmidth, Inc., Cement Division, Product Engineering, Bethlehem...

Utilization of Iron Ore Tailings as Raw Material for Portland Cement Clinker Production

Directory of Open Access Journals (Sweden)

Li Luo

2016-01-01

Full Text Available The cement industry has for some time been seeking alternative raw material for the Portland cement clinker production. The aim of this research was to investigate the possibility of utilizing iron ore tailings (IOT to replace clay as alumina-silicate raw material for the production of Portland cement clinker. For this purpose, two kinds of clinkers were prepared: one was prepared by IOT; the other was prepared by clay as a reference. The reactivity and burnability of raw meal, mineralogical composition and physical properties of clinker, and hydration characteristic of cement were studied by burnability analysis, differential thermal analysis, X-ray diffraction, and hydration analysis. The results showed that the raw meal containing IOT had higher reactivity and burnability than the raw meal containing clay, and the use of IOT did not affect the formation of characteristic mineralogical phases of Portland cement clinker. Furthermore, the physical and mechanical performance of two cement clinkers were similar. In addition, the use of IOT was found to improve the grindability of clinker and lower the hydration heat of Portland cement. These findings suggest that IOT can replace the clay as alumina-silicate raw material for the preparation of Portland cement clinker.

Immobilisation of MTR waste in cement (product evaluation)

International Nuclear Information System (INIS)

Howard, C.G.; Lee, D.J.

1988-01-01

The enriched uranium/aluminium fuel used in Material Testing Reactors is reprocessed at Dounreay Nuclear Power Development Establishment (DNE). The main chemical component of the liquid waste produced by this process is acid deficient aluminium nitrate. The primary objective of this project is to find a suitable process for changing the highly mobile radioactive waste into an inert stable solid. Work carried out on the development of the immobilisation process showed that a conditioning stage (neutralisation) is required to make the acid waste compatible with cement. Small scale experiments showed that adding Ordinary Portland Cement blended with ground granulated Blast Furnace Slag to Simulant MTR Liquor produces an acceptable product. The process has been demonstrated at full scale (200 litres) and the products have been subjected to an extensive programme of destructive and non-destructive testing. (author)

Evaluation of Life-Cycle Assessment Studies of Chinese Cement Production: Challenges and Opportunities

Energy Technology Data Exchange (ETDEWEB)

Lu, Hongyou; Masanet, Eric; Price, Lynn

2009-05-29

The use of life-cycle assessment (LCA) to understand the embodied energy, environmental impacts, and potential energy-savings of manufactured products has become more widespread among researchers in recent years. This paper reviews recent LCA studies in the cement industry in China and in other countries and provides an assessment of the methodology used by the researchers compared to ISO LCA standards (ISO 14040:2006, ISO 14044:2006, and ISO/TR 14048:2002). We evaluate whether the authors provide information on the intended application, targeted audience, functional unit, system boundary, data sources, data quality assessment, data disaggregation and other elements, and draw conclusions regarding the level of adherence to ISO standards for the papers reviewed. We found that China researchers have gained much experience during last decade, but still have room for improvement in establishing boundaries, assessing data quality, identifying data sources, and explaining limitations. The paper concludes with a discussion of directions for future LCA research in China.

The long term effect on cement mortar by admixture of spray drying absorption products

International Nuclear Information System (INIS)

Jeppesen, K.G.

1988-01-01

Preliminary investigations have shown that the substitutions of up to 10% fly ash (FA), with spray drying absorption products (SDA), in cement mortars (cement: 80% rapid portland cement (RPC), 10-20% FA, 0-10% SDA) results in low early strength of the same magnitude as in mortar with 80% RPC + 20% FA. Use of the modified instructions for preparation of mortar prisms containing SDA resulted in satisfactory early strengths. A series of mortar prisms with increasing content of SDA (x% RPC, (100-x)% SDA in cements; 0 80% cannot be stored wet. The effects on mortars of the individual constituents of the SDA-products are studied by XRD, development in strength and density. Fragments of 2 year old SDA containing cement mortars and SDA containing concrete from a parking place have been studied

Development of low-pH cements for immobilisation of intermediate level radioactive waste: achievements and challenges

Energy Technology Data Exchange (ETDEWEB)

Martins de Freitas, Regeane; Al-Tabbaa, Abir [Engineering Department, University of Cambridge, Cambridge (United Kingdom)

2013-07-01

Although cementation is a widely recognized solidification/ stabilization process for immobilisation of Intermediate Level Radioactive Waste (ILRW), the low resistance to hyper-alkaline pore waters compromises the effectiveness of the process when Portland Cement (PC) is employed. Moreover the manufacture of PC is responsible for significant CO{sub 2} emissions. In this context, low pH cements are environmentally more suitable and have emerged as a potential alternative for obtaining secure waste forms. This paper summarises the achievements on development of low-pH cements and the challenges of using these new materials for the ILRW immobilisation. The performance of waste forms is also discussed in terms of radionuclides release. Reactive magnesium oxide and magnesium phosphate cements are emphasised as they feature important advantages such as consumption of available constituents for controlling acid-base reactions, reduced permeability and higher density. Additionally, in order to identify new opportunities for study, the long-term modelling approach is also briefly discussed. (authors)

Mortality and cancer morbidity among cement production workers: a meta-analysis.

Science.gov (United States)

Donato, Francesca; Garzaro, Giacomo; Pira, Enrico; Boffetta, Paolo

2016-11-01

To analyze overall and cause-specific mortality, especially from cancer, among cement production workers. Results from some epidemiological studies suggested an increased risk of overall mortality and of stomach cancer associated with employment in the cement production, but the presence of a hazard and, if present, the magnitude of a risk have not been precisely quantified. We conducted a systematic review and meta-analysis of data on mortality from all causes, cardiovascular or respiratory diseases, and cancer among cement workers. The literature search in PubMed and Scopus up to February 2016 and with appropriate keywords on mortality among cement workers revealed 188 articles which were screened. A total of 117 articles were reviewed in full text and 12 articles, referring to 11 study populations, were found to be relevant and of sufficient quality for further analysis. Meta-analyses were performed using a random-effects model. Eight cohort studies, one proportionate mortality study, and two case-control studies were identified. The summary RRs were 0.89 [95 % confidence interval (CI) 0.76-1.01] for all-cause mortality, 0.94 (95 %, CI 0.80-1.08) for cancer mortality, 1.07 (95 % CI 0.79-1.35) for lung cancer mortality, and 0.93 (95 % CI 0.70-1.17) for stomach cancer mortality, respectively. Significant heterogeneity in results was observed among studies. The present meta-analysis does not provide evidence of increased risk of overall mortality, as well as cancer, cardiovascular or respiratory mortality in relation to employment in cement production.

Effectiveness of the Top-Down Nanotechnology in the Production of Ultrafine Cement (~220 nm

Directory of Open Access Journals (Sweden)

Byung-Wan Jo

2014-01-01

Full Text Available The present investigation is dealing with the communition of the cement particle to the ultrafine level (~220 nm utilizing the bead milling process, which is considered as a top-down nanotechnology. During the grinding of the cement particle, the effect of various parameters such as grinding time (1–6 h and grinding agent (methanol and ethanol on the production of the ultrafine cement has also been investigated. Performance of newly produced ultrafine cement is elucidated by the chemical composition, particle size distribution, and SEM and XRD analyses. Based on the particle size distribution of the newly produced ultrafine cement, it was assessed that the size of the cement particle decreases efficiently with increase in grinding time. Additionally, it is optimized that the bead milling process is able to produce 90% of the cement particle <350 nm and 50% of the cement particle < 220 nm, respectively, after 6.3 h milling without affecting the chemical phases. Production of the ultrafine cement utilizing this method will promote the construction industries towards the development of smart and sustainable construction materials.

Methods and Production of Cementation Materials for Immobilisation into Waste Form. Research of Cementation Processes for Specific Liquid Radioactive Waste Streams of Radiochemical Plants

International Nuclear Information System (INIS)

Sukhanov, L.P.

2013-01-01

In the near future Russian Federation is planning to use industrial cementation facilities at two radiochemical combines - PA 'Mayak' and Mountain Chemical Combine. Scope of the research within the IAEA CRP contact No. 14176 included the development of cementation processes for specfic liquid radioactive waste streams that are present in these enterprisers. The research on cementation of liquid waste from spent nuclear fuel reprocessing at PA 'Mayak' allowed obtaining experimental data characterizing the technological process and basic characteristics of the produced cement compounds (e.g. mechanical strength, water resistance, frost resistance, flowability, etc.) immobilizing different streams of waste (e.g. hydrated-salt sludges, filter material pulps, mixture of hydrated salt slurries and filter material pulps, tritium liquid waste). Determined optimum technological parameters will allow industrial scale production of cement compound with required quality and higher flowability that is necessary for providing uniform filling of compartments of storage facilities at these sites. The research has been also carried out for the development of cementation technology for immobilization of pulps from storage tanks of Mountain Chemical Combine radiochemical plant. Cementation of such pulps is a difficult technological task because pulps are of complex chemical composition (e.g. hydroxides of manganese, iron, nickel, etc., as well as silicon oxide) and a relatively high activity. The research of cementation process selection for these pulps included studies of the impact of sorbing additive type and content on cement compounds leachability, flowability, impact of cement compound age to its mechanical strength, heat generation of cement compounds and others. The research results obtained allowed testing of cementation facility with a pulse type mixer on the full-scale. Use of such mixer for pulp cementation makes possible to prepare a homogeneous cement compound with the

Calcination of kaolinite clay particles for cement production

DEFF Research Database (Denmark)

Gebremariam, Abraham Teklay; Yin, Chungen; Rosendahl, Lasse

2014-01-01

Kaolinite rich clay particles calcined under certain conditions can attain favorable pozzolanic properties and can be used to substitute part of the CO2 intensive clinker in cement production. To better guide calcination of a clay material, a transient one-dimensional single particle model...

The improved heat integration of cement production under limited process conditions: A case study for Croatia

International Nuclear Information System (INIS)

Boldyryev, Stanislav; Mikulčić, Hrvoje; Mohorović, Zoran; Vujanović, Milan; Krajačić, Goran; Duić, Neven

2016-01-01

Given that cement is the most widely used material for housing and modern infrastructure needs, this paper analyses the energy efficiency of the cement manufacturing processes for a particular cement plant. The cement industry is one of the largest consumers of carbon-containing primary energy sources and one of the primary polluters of the environment, emitting approximately 5% of global pollution. Energy consumption represents the largest part of the production cost for cement factories and has a significant influence on product prices. Given that it is realised in modern society that infrastructural projects lead to a higher level of economy and sustainability for countries, reducing the production cost in the cement industry is a very important problem. The authors analysed the energy consumption of a particular cement factory in Croatia to determine the minimum energy targets of production and proposed pathways to improve energy efficiency. The Process Integration approach was used in this study. Nevertheless, the features of the cement factory forced the research to update its methodological steps to propose real pathways for a retrofit project with the aim of achieving the optimal minimum temperature difference between process streams. There are various streams, including those that contain solid particles, gas and air streams, and streams, that should be cooled down rapidly; these facts become more complicated by the special construction of the process equipment, which causes heat transfer between some streams to be impossible. The main objective of this paper is to determine the potential of real energy savings and propose a solution for a new concept of heat exchanger network (HEN) that avoids the process traps and provides a feasible retrofit. The maximum heat recovery of that production of a particular type of cement was determined and improved when a HEN was built. The authors conclude that the energy consumption of the cement factory can be reduced by

Cement production from coal conversion residues

International Nuclear Information System (INIS)

Brown, L.D.; Clavenna, L.R.; Eakman, J.M.; Nahas, N.C.

1981-01-01

Cement is produced by feeding residue solids containing carbonaceous material and ash constituents obtained from converting a carbonaceous feed material into liquids and/or gases into a cement-making zone and burning the carbon in the residue solids to supply at least a portion of the energy required to convert the solids into cement

CEMENT SLURRIES FOR GEOTHERMAL WELLS CEMENTING

Directory of Open Access Journals (Sweden)

Nediljka Gaurina-Međimurec

1994-12-01

Full Text Available During a well cementing special place belongs to the cement slurry design. To ensure the best quality of cementing, a thorough understanding of well parameters is essential, as well as behaviour of cement slurry (especially at high temperatures and application of proven cementing techniques. Many cement jobs fail because of bad job planning. Well cementing without regarding what should be accomplished, can lead to well problems (channels in the cement, unwanted water, gas or fluid production, pipe corrosion and expensive well repairs. Cementing temperature conditions are important because bot-tomhole circulating temperatures affect slurry thickening time, arheology, set time and compressive strength development. Knowing the actual temperature which cement encounters during placement allows the selection of proper cementing materials for a specific application. Slurry design is affected by well depth, bottom hole circulating temperature and static temperature, type or drilling fluid, slurry density, pumping time, quality of mix water, fluid loss control, flow regime, settling and free water, quality of cement, dry or liquid additives, strength development, and quality of the lab cement testing and equipment. Most Portland cements and Class J cement have shown suitable performances in geot-hermal wells. Cement system designs for geothermal wells differ from those for conventional high temperature oil and gas wells in the exclusive use of silica flour instead of silica sand, and the avoidance of fly ash as an extender. In this paper, Portland cement behaviour at high temperatures is described. Cement slurry and set cement properties are also described. Published in literature, the composition of cement slurries which were tested in geothermal conditions and which obtained required compressive strength and water permeability are listed. As a case of our practice geothermal wells Velika Ciglena-1 and Velika Ciglena-la are described.

Characterisation of cemented/bituminized LAW and MAW waste products

International Nuclear Information System (INIS)

Vejmelka, P.; Johnsen, P.; Kluger, W.; Koester, R.

1987-01-01

In the context of work for characterising low and medium activity waste products, investigations were carried out to determine the release of radioactivity from binding waste in given accidents, such as mechanical and thermal loading for the operating phase of a final store. The effects of mechanical loads on MAW cement products and the effects of thermal laods on MAW cement and MAW bitumen products were examined. The release of fine dust reaching the lungs, with a particle size of ≤10 μm from a 200 litre roller seam cement binder with a maximum mechanical load of 3x10 5 Nm covering the accident case is about 1.5 g and therefore corresponds to ≅ 10 -4 % of the total radio-activity inventory for homogeneous products. With thermal loading (60 minute oil fire, 800 0 C) ≅ 10 -3 % of the radioactivity inventory is released via the release of water from the waste binder. The activity release of MAW bitumen products containing NaNO 3 (175 litre drum) with thermal load is considerably higher, as due to the NaNO 3 content of the products, after an induction period of about 20 minutes there is an exothermal reaction between the bitumen and the NaNO 3 , which leads to burning of the bitumen with considerable aerosol formation. The Na losses are about 32% and the Pu losses, derived from the results of laboratory experiments with samples containing Eu and Pu and samples containing Eu on the original size, are only 15% maximum, even with complete burn up. It was shown for all the investigations with samples of the original size that the effects of the load cases considered can be reduced or completely avoided by additional packing (concrete shielding). (orig./RB) [de

Effect of Graphene Oxide (GO on the Morphology and Microstructure of Cement Hydration Products

Directory of Open Access Journals (Sweden)

Liguo Wang

2017-12-01

Full Text Available In this study, the effects of graphene oxide (GO on the microstructure of cement mortars were studied using scanning electron microscopy (SEM, thermogravimetric (TG, and X-ray diffraction (XRD techniques. Cement mortar samples with different proportions of GO (0.02, 0.04, 0.06, and 0.08 wt % based on the weight of cement were prepared. The test results showed that GO affected the crystallization of cement hydration products, C–S–H (calcium silicate hydrate is the main hydrate product and CH (calcium hydroxide. The morphology of hydration products changed with the increase of GO content. Furthermore, the results of XRD analyses showed that the diffraction peak intensity and the crystal grain size of CH (001, (100, (101, and (102 for GO samples increased considerably compared with the control sample. Based on the results, it can be understood that GO can modify the crystal surface of CH, leading to the formation of larger crystals.

Optimization and characterization of cement products incorporating ashes from radwaste incineration

International Nuclear Information System (INIS)

Donato, A.; Pace, A.; Ricci, G.

1989-01-01

The incineration is presently condidered a very good way to obtain strong volume reduction of intermediate and low activity solid radwastes obtaining at the same time a product apparently easy to be conditioned. In some cases nevertheless the ash solidification by cementation can give in the practice some problems. In this work the optimization of the cementation of two ash types named Nust 1 and Nust 2 has been studied. The Nust 1 ash come from the incineration of the exhausted ion exchange resins already conditioned in urea-formaldehyde. The Nust 2 ash comes from the incineration of the same materials as the Nust 1 mixed with ordinary nuclear power plant solid radwastes. Both ashes have been produced from wastes stored at the Caorso (Italy) Nuclear Power Plant. The two ash types have been characterized by a series of physico-chemical analysis whose results are reported as well as the results of the preliminary tests performed on the products obtained from their cementation

Effect of olive waste (Husk on behavior of cement paste

Directory of Open Access Journals (Sweden)

Sharaf Alkheder

2016-12-01

Full Text Available Jordan is a famous country in terms of olive trees agriculture that resulted in a mass production of olive oil products. The huge amounts of olive waste (husk that resulted from olives processing to produce olive oil represent an environmental challenge in the country. The idea in this paper comes to use olive waste as a partial replacement for Portland cement in cement paste to conserve the environment, reduce cement consumption and increase cost efficiency. The wastes were burned properly in an oven and maintained for 6 h until it was fully transformed into ashes. Then, the oven was turned off and ashes were allowed to cool. After cooling, the material passed sieve #200 were used. The sieved ashes were used in the cement mix as a partial cement replacement for making the mortar and cement paste. Normal consistency and setting time were determined as well as soundness, compressive strength. Results indicated that normal consistency of the cement pastes containing different percentage of olive waste is somehow lower than that of the ordinary cement paste and slightly decreases with increasing the percentage. The results also indicated that the compressive strength of hardened blended cement paste containing different percentages of olive waste slightly decrease with olive waste content at 3, 7, and 28 days.

Feasibility of producing nano cement in a traditional cement factory in Iraq

Directory of Open Access Journals (Sweden)

Sada Abdalkhaliq Hasan Alyasri

2017-12-01

Full Text Available This study investigates the economic feasibility of producing nano cement through the establishment of a production line within an existing cement factory. Creating a nano cement production line within the Alkufa Cement factory in Iraq is selected as a case study. Evaluation measures including internal rate of return (IRR, net present value (NPV and breakeven point (BEP are used to evaluate the possible gain that can be achieved from this option. The results demonstrated a positive NPV. The IRR is found to be 26.8% and BEP is reached within 3 years after the establishment of the line. This indicates that producing nano cement in the existing cement factory is economically feasible and can be more advantageous than the ordinary cement.

Energy optimization and reduction of carbon footprint in cement manufacturing

Energy Technology Data Exchange (ETDEWEB)

Gallestey, Eduardo; Crosley, Gabriela; Wilson, Andrew; Maier, Urs; Hoppler, Rolf; Boerrnert, Thomas

2010-09-15

Cement producers are large consumers of thermal and electrical energy, which are only available at steadily increasing costs. Efforts to reduce demands by using higher efficiency equipment and substituting -fuels and raw materials to lower production costs have been addressed in recent years. Under the Kyoto Protocol industrialised countries agreed to reduce their collective greenhouse gas emissions. Cement producers as some of the largest emitters of CO2 have been especially challenged to find new and innovative ways to reduce greenhouse gas emissions. This paper summarise some ABB technologies developed to assist the cement industry to meet these goals.

Formulation of criteria for pollution control on cement products produced from solid wastes in China.

Science.gov (United States)

Yang, Yufei; Huang, Qifei; Yang, Yu; Huang, Zechun; Wang, Qi

2011-08-01

The process of producing cement products from solid waste can increase the level of pollutants in the cement products. Therefore, it is very important to establish a pollution control standard for cement products to protect the environment and human health. This paper presents acceptance limits for the availability of heavy metals in cement products which have been produced from solid wastes and explains how the limits have been calculated. The approach and method used to formulate these criteria were based on EN 12920. The typical exposure scenarios used in this paper involve concrete being used for drinking water supply pipelines and concrete pavements and are based on an analysis of typical applications of cement in China, and the potential for contact with water. The parameters of a tank test which was based on NEN 7375 were set in accordance with the environmental conditions of typical scenarios in China. Mechanisms controlling the release of heavy metals in concrete and a model for that release were obtained using the leaching test. Finally, based on acceptance criteria for drinking water and groundwater quality in China, limit values for the availability of heavy metals in concrete were calculated. Copyright © 2011 Elsevier Ltd. All rights reserved.

ECO-EFFICIENCY ANALYSIS OF LOW-CARBON CEMENT PRODUCTION BY REPLACING CLINKER

Directory of Open Access Journals (Sweden)

Yanay Ruíz Rosa

2017-04-01

Full Text Available This work carries out the environmental evaluation of the cement production in Siguaney Factory as well as the calculation of the Eco-efficiency indicators according to the ISO 14045 norms; the Recipe methodology was used including 18 impact categories and the SimaPro 8.1 software was also used. In order to evaluate the eco-efficiency indicators according to the ISO 14045 norm, the results of the impact categories are related to the monetary value indicators, allowing the evaluation of the current situation as well as the consequences of the suggested modifications. As a result, the environmental profiles of P-35 cement (base case were obtained as well as those of the low carbon ones (LC3-35 y LC3-50 resulting from the clinker substitution by kaolinitic clay after some studies carried out by CIDEM researchers; and the eco-efficiency profiles. The comparison made between P-35 cement and the low-carbon cements showed positive results in eight weather impact categories, however, toxicity-related ones rise due to the increase in electricity consumption connected to the grinding of materials to obtain burnt clay bringing about a greater amount of emissions of volatile organic compounds to the air. An improvement in the eco-efficiency of 6 out of 8 calculated indicators is observed due to a simultaneous decrease in the production costs and the environmental impacts. LC3-50 cement shows the best results. The methodology used permits to evaluate alternatives related to the material substitution in the construction sector.

Ecological indices of manufacture of Portland cement clinker and production of the dolomite clinker

Directory of Open Access Journals (Sweden)

Vinnichenko Varvara

2017-01-01

Full Text Available It is shown that the production of dolomite clinker in comparison with that of Portland cement is environmentally appropriate. When calcining dolomite for cementitious binder, the pollution of the atmosphere by carbon dioxide is reduced due to its isolation during decarbonization reactions of calcium carbonates. Reducing fuel consumption for clinker burning provides less carbon dioxide emissions from combustion products. Reducing the firing temperature creates obstacles to the formation of nitrogen oxides. The production of binders from dolomite in comparison with the production of Portland cement helps to protect the environment from contamination

Immobilisation of MTR waste in cement (product evaluation). Final report. December 1987

International Nuclear Information System (INIS)

Howard, C.G.; Lee, D.J.

1988-01-01

The enriched uranium/aluminium fuel used in Material Testing Reactors is reprocessed at Dounreay Nuclear Power Development Establishment (DNE). The main chemical component of the liquid waste produced by this process is acid deficient aluminium nitrate. This is stored in stainless steel tanks at DNE. As a result of work carried out under the UKAEA radioactive waste management programme a decision was taken to immobilise the waste in cement. The programme had two main components, plant design and development of the cementation process. The plant for the cementation of MTR waste is under construction and will be commissioned in 1988/9. The primary objective of this project is to find a suitable process for changing the highly mobile radioactive waste into an inert stable solid. Work carried out on the development of the immobilisation process showed that a conditioning stage (neutralisation) is required to make the acid waste compatible with cement. Small scale experiments showed that adding Ordinary Portland Cement blended with ground granulated Blast Furnace Slag to Simulant MTR Liquor produces an acceptable product. The process has been demonstrated at full scale (200 litres) and the products have been subjected to an extensive programme of destructive and non-destructive testing. Specimens have been tested up to 1200 days after manufacture and show no significant signs of deterioration even when stored underwater or when subjected to freeze thaw cycling. Development work has also shown that the process can successfully immobilise simulant MTR liquor over a wide range of liquor concentrations. The programme therefore successfully produced a formulation that met all the requirements of both the process and product specification. (author)

Potential use of pyrite cinders as raw material in cement production: results of industrial scale trial operations.

Science.gov (United States)

Alp, I; Deveci, H; Yazici, E Y; Türk, T; Süngün, Y H

2009-07-15

Pyrite cinders, which are the waste products of sulphuric acid manufacturing plants, contain hazardous heavy metals with potential environmental risks for disposal. In this study, the potential use of pyrite cinders (PyCs) as iron source in the production of Portland cement clinker was demonstrated at the industrial scale. The chemical and mineralogical analyses of the PyC sample used in this study have revealed that it is essentially a suitable raw material for use as iron source since it contains >87% Fe(2)O(3) mainly in the form of hematite (Fe(2)O(3)) and magnetite (Fe(3)O(4)). The samples of the clinkers produced from PyC in the industrial scale trial operation of 6 months were tested for the conformity of their chemical composition and the physico-mechanical performance of the resultant cement products. The data were compared with the clinker products of the iron ore, which is used as the raw material for the production Portland cement clinker in the plant. The chemical compositions of all the clinker products of PyC appeared to conform to those of the iron ore clinker, and hence, a Portland cement clinker. The mechanical performance of the mortars prepared from the PyC clinker was found to be consistent with those of the industrial cements e.g. CEM I type cements. It can be inferred from the leachability tests (TCLP and SPLP) that PyC could be a potential source of heavy metal pollution while the mortar samples obtained from the PyC clinkers present no environmental problems. These findings suggest that the waste pyrite cinders can be readily used as iron source for the production of Portland cement. The availability of PyC in large quantities at low cost provides further significant benefits for the management/environmental practices of these wastes and for the reduction of mining and processing costs of cement raw materials.

Characterization and chemical activity of Portland cement and two experimental cements with potential for use in dentistry.

Science.gov (United States)

Camilleri, J

2008-09-01

To evaluate the chemical activity of Portland cement and two other cement types with similar chemical composition to mineral trioxide aggregate with the aim of developing these cements for further applications in dentistry. The chemical composition of the three cement types namely Portland cement, calcium sulpho-aluminate cement and calcium fluoro-aluminate cement was evaluated by elemental analysis using energy dispersive analysis with X-ray under the scanning electron microscope and by X-ray diffraction analysis (XRD) to determine the phases. The constituents of the hydration reaction by-products were evaluated by XRD analysis of the set cements at 1, 7, 28 and 56 days and by analysis of the leachate by ion chromatography. The pH of both cements and leachate was determined at different time intervals. Cements admixed with micro-silica were also tested to determine the effect of micro-silica on the reaction by-products. All three cement types were composed of tricalcium silicate as the main constituent phase. The hydration reaction of Portland cement produced calcium hydroxide. However, this was not present in the other cements tested at all ages. Admixed micro-silica had little or no effect on the cements with regard to reaction by-products. The pH of all cements tested was alkaline. Both the experimental calcium sulpho-aluminate cement and calcium fluoro-aluminate cement had different hydration reactions to that of Portland cement even though calcium silicate was the major constituent element of both cement types. No calcium hydroxide was produced as a by-product to cement hydration. Micro-silica addition to the cement had no effect on the hydration reaction.

Critical elements in implementations of just-in-time management: empirical study of cement industry in Pakistan.

Science.gov (United States)

Qureshi, Muhammad Imran; Iftikhar, Mehwish; Bhatti, Mansoor Nazir; Shams, Tauqeer; Zaman, Khalid

2013-01-01

In recent years, inventory management is continuous challenge for all organizations not only due to heavy cost associated with inventory holding, but also it has a great deal to do with the organizations production process. Cement industry is a growing sector of Pakistan's economy which is now facing problems in capacity utilization of their plants. This study attempts to identify the key strategies for successful implementation of just-in-time (JIT) management philosophy on the cement industry of Pakistan. The study uses survey responses from four hundred operations' managers of cement industry in order to know about the advantages and benefits that cement industry have experienced by Just in time (JIT) adoption. The results show that implementing the quality, product design, inventory management, supply chain and production plans embodied through the JIT philosophy which infect enhances cement industry competitiveness in Pakistan. JIT implementation increases performance by lower level of inventory, reduced operations & inventory costs was reduced eliminates wastage from the processes and reduced unnecessary production which is a big challenge for the manufacturer who are trying to maintain the continuous flow processes. JIT implementation is a vital manufacturing strategy that reaches capacity utilization and minimizes the rate of defect in continuous flow processes. The study emphasize the need for top management commitment in order to incorporate the necessary changes that need to take place in cement industry so that JIT implementation can take place in an effective manner.

The fundamentals of the radiation thermal technology for cement production

International Nuclear Information System (INIS)

Abramson, I.G.; Kapralova, R.M.; Nikiforov, Yu.V.; Egorov, G.B.; Vaisman, A.F.

1995-01-01

The fundamentals of principally new radiation thermal way of cement production are presented. The peculiarities of qualities and structure of clinker obtained by this way are given. The technical economic advantages of the new technology are shown

Pollution impact of cement production on air, soil and water in a ...

African Journals Online (AJOL)

Pollution impact of cement production on air, soil and water in a production location in Nigeria. ... Journal of Science and Technology (Ghana) ... location from the pollution source, which served as control for particulate and soil sampling.

76 FR 12370 - Notice Pursuant to the National Cooperative Research and Production Act of 1993-Portland Cement...

Science.gov (United States)

2011-03-07

... Production Act of 1993--Portland Cement Association Notice is hereby given that, on February 02, 2011... seq. (``the Act''), Portland Cement Association (``PCA'') has filed written notifications..., Praxair, Danbury, CT; Metso Minerals, York, PA; Lehigh Cement Company LLC, Allentown, PA; Lehigh Northwest...

76 FR 34252 - Notice Pursuant to the National Cooperative Research and Production Act of 1993; Portland Cement...

Science.gov (United States)

2011-06-13

... Production Act of 1993; Portland Cement Association Notice is hereby given that, on May 12, 2011, pursuant to.... (``the Act''), Portland Cement Association (``PCA'') has filed written notifications simultaneously with... plaintiffs to actual damages under specified circumstances. Specifically, Drake Cement, LLC, Scottsdale, AZ...

Cement-in-cement acetabular revision with a constrained tripolar component.

Science.gov (United States)

Leonidou, Andreas; Pagkalos, Joseph; Luscombe, Jonathan

2012-02-17

Dislocation of a total hip replacement (THR) is common following total hip arthroplasty (THA). When nonoperative management fails to maintain reduction, revision surgery is considered. The use of constrained acetabular liners has been extensively described. Complete removal of the old cement mantle during revision THA can be challenging and is associated with significant complications. Cement-in-cement revision is an established technique. However, the available clinical and experimental studies focus on femoral stem revision. The purpose of this study was to present a case of cement-in-cement acetabular revision with a constrained component for recurrent dislocations and to investigate the current best evidence for this technique. This article describes the case of a 74-year-old woman who underwent revision of a Charnley THR for recurrent low-energy dislocations. A tripolar constrained acetabular component was cemented over the primary cement mantle following removal of the original liner by reaming, roughening the surface, and thoroughly irrigating and drying the primary cement. Clinical and radiological results were good, with the Oxford Hip Score improving from 11 preoperatively to 24 at 6 months postoperatively. The good short-term results of this case and the current clinical and biomechanical data encourage the use of the cement-in-cement technique for acetabular revision. Careful irrigation, drying, and roughening of the primary surface are necessary. Copyright 2012, SLACK Incorporated.

75 FR 4423 - Notice Pursuant to the National Cooperative Research and Production Act of 1993-Portland Cement...

Science.gov (United States)

2010-01-27

... Production Act of 1993--Portland Cement Association Notice is hereby given that, on December 14, 2009... seq. (``the Act''), Portland Cement Association (``PCA'') has filed written notifications... Cement, Hannibal, MO has been added as a party to this venture. Also, the following parties have...

Keys to successful cementation of long horizontal intervals: a case study from offshore Brazil

Energy Technology Data Exchange (ETDEWEB)

Kulakofsky, David; Souza, Paulo; Paraizo, Ronaldo [Halliburton, Rio de Janeiro, RJ (Brazil); Sledz, Marcelo; Campos, Gilson [PETROBRAS S.A., Rio de Janeiro, RJ (Brazil)

2008-07-01

The capability of sustaining future hydrocarbon production from any given well bore hinges on maintaining an effective annular seal. The ability to provide beneficial stimulation as well as to differentially shut off unwanted water production both require zonal isolation. Achieving a long term annular seal is a challenge under the best conditions. When attempting to cement-off long horizontal intervals offshore, generic cementing practices will not consistently yield the desired outcome. In this example, the operator deemed the risk associated with cementing these long horizontal worthy because of the potential for improved recovery. Specialized best practices, tailored to the Campos Basin, have been developed, tested, and then utilized offshore. The highly successful results achieved using these customized best practices will be discussed, as will be the best practices themselves and the history that lead to the development of an effective solution to a challenging situation. (author)

77 FR 5573 - Notice Pursuant to the National Cooperative Research and Production Act of 1993-Portland Cement...

Science.gov (United States)

2012-02-03

... Production Act of 1993--Portland Cement Association Notice is hereby given that, on January 6, 2012, pursuant... seq. (``the Act''), Portland Cement Association (``PCA'') has filed written notifications..., Newark, DE, has been added as a party to this venture. Also, Texas-Lehigh Cement Company, Buda, TX...

Performance of Cement Containing Laterite as Supplementary Cementing Material

Directory of Open Access Journals (Sweden)

Abbas Bukhari, Z. S.

2013-03-01

Full Text Available The utilization of different industrial waste, by-products or other materials such as ground granulated blast furnace slag, silica fume, fly ash, limestone, and kiln dust, etc. as supplemen- tary cementing materials has received considerable attention in recent years. A study has been conducted to look into the performance of laterite as Supplementary Cementing Materials (SCM. The study focuses on compressive strength performance of blended cement containing different percentage of laterite. The cement is replaced accordingly with percentage of 2 %, 5 %, 7 % and 10 % by weight. In addition, the effect of use of three chemically different laterites have been studied on physical performance of cement as in setting time, Le-Chatlier expansion, loss on ignition, insoluble residue, free lime and specifically compressive strength of cement cubes tested at the age of 3, 7, and 28 days. The results show that the strength of cement blended with laterite as SCM is enhanced. Key words: Portland cement, supplementary cementing materials (SCM, laterite, compressive strength KUI – 6/2013 Received January 4, 2012 Accepted February 11, 2013

Analysis of cement solidified product and ash samples and preparation of a reference material

International Nuclear Information System (INIS)

Ishimori, Ken-ichiro; Haraga, Tomoko; Shimada, Asako; Kameo, Yutaka; Takahashi, Kuniaki

2010-08-01

Simple and rapid analytical methods for radionuclides in low-level radioactive waste have been developed by the present authors. The methods were applied to simulated solidified products and actual metal wastes to confirm their usefulness. The results were summarized as analytical guide lines. In the present work, cement solidified product and ash waste were analyzed followed by the analytical guide lines and subjects were picked up and solved for the application of the analytical guide lines to these wastes. Pulverization and homogenization method for ash waste was improved to prevent a contamination since the radioactivity concentrations of the ash samples were relatively high. Pre-treatment method was altered for the cement solidified product and ash samples taking account for their high concentration of Ca. Newly, an analytical method was also developed to measure 129 I with a dynamic reaction cell inductively coupled plasma mass spectrometer. In the analytical test based on the improved guide lines, gamma-ray emitting nuclides, 60 Co and 137 Cs, were measured to estimate the radioactivity of the other alpha and beta-ray emitting nuclides. The radionuclides assumed detectable, 3 H, 14 C, 36 Cl, 63 Ni, 90 Sr, and alpha-ray emitting nuclides, were analyzed with the improved analytical guide lines and their applicability for cement solidified product and ash samples were confirmed. Additionally a cement solidified product sample was evaluated in terms of the homogeneity and the radioactivity concentrations in order to prepare a reference material for radiochemical analysis. (author)

NOx from cement production - reduction by primary measures

DEFF Research Database (Denmark)

Jensen, Lars Skaarup

1999-01-01

cement production processes cement is typically produced by thermally treating a mixture of limestone and clay minerals in kiln systems consisting of a rotary kiln and a calciner. Clinker burning at a temperature of about 1450 °C takes place in the internally fired rotary kiln and calcination, which...... rotary kilns, while NOx formation from fuel-N and reduction of NOx take place in calciners. NOx formation in the rotary kiln is mainly governed by the necessary clinker burning temperature and is not very amenable to control, while net NOx formation in calciners depends strongly on calciner design......, calciner operation, fuel properties and on the NOx level from the rotary kiln. The low-NOx calciner types presently marketed are based on combinations of reburning, air staging and temperature control and seem equivalent in their ability to restrict NOx formation. If fuels with a significant volatile...

Development of high-performance blended cements

Science.gov (United States)

Wu, Zichao

2000-10-01

This thesis presents the development of high-performance blended cements from industrial by-products. To overcome the low-early strength of blended cements, several chemicals were studied as the activators for cement hydration. Sodium sulfate was discovered as the best activator. The blending proportions were optimized by Taguchi experimental design. The optimized blended cements containing up to 80% fly ash performed better than Type I cement in strength development and durability. Maintaining a constant cement content, concrete produced from the optimized blended cements had equal or higher strength and higher durability than that produced from Type I cement alone. The key for the activation mechanism was the reaction between added SO4 2- and Ca2+ dissolved from cement hydration products.

Petroleum Sludge as gypsum replacement in cement plants: Its Impact on Cement Strength

Science.gov (United States)

Benlamoudi, Ali; Kadir, Aeslina Abdul; Khodja, Mohamed

2017-08-01

Due to high cost of cement manufacturing and the huge amount of resources exhaustion, companies are trying to incorporate alternative raw materials or by-products into cement production so as to produce alternative sustainable cement. Petroleum sludge is a dangerous waste that poses serious imparts on soil and groundwater. Given that this sludge contains a high percentage of anhydrite (CaSO4), which is the main component of gypsum (CaSO4.2H2O), it may play the same gypsum role in strength development. In this research, a total replacement of gypsum (100%) has been substituted by petroleum sludge in cement production and has led to an increase of 28.8% in UCS values after 28 curing days. Nevertheless, the burning of this waste has emitted a considerable amount of carbon monoxide (CO) gas that needs to be carefully considered prior to use petroleum sludge within cement plants.

Use of MRF residue as alternative fuel in cement production.

Science.gov (United States)

Fyffe, John R; Breckel, Alex C; Townsend, Aaron K; Webber, Michael E

2016-01-01

Single-stream recycling has helped divert millions of metric tons of waste from landfills in the U.S., where recycling rates for municipal solid waste are currently over 30%. However, material recovery facilities (MRFs) that sort the municipal recycled streams do not recover 100% of the incoming material. Consequently, they landfill between 5% and 15% of total processed material as residue. This residue is primarily composed of high-energy-content non-recycled plastics and fiber. One possible end-of-life solution for these energy-dense materials is to process the residue into Solid Recovered Fuel (SRF) that can be used as an alternative energy resource capable of replacing or supplementing fuel resources such as coal, natural gas, petroleum coke, or biomass in many industrial and power production processes. This report addresses the energetic and environmental benefits and trade-offs of converting non-recycled post-consumer plastics and fiber derived from MRF residue streams into SRF for use in a cement kiln. An experimental test burn of 118 Mg of SRF in the precalciner portion of the cement kiln was conducted. The SRF was a blend of 60% MRF residue and 40% post-industrial waste products producing an estimated 60% plastic and 40% fibrous material mixture. The SRF was fed into the kiln at 0.9 Mg/h for 24h and then 1.8 Mg/h for the following 48 h. The emissions data recorded in the experimental test burn were used to perform the life-cycle analysis portion of this study. The analysis included the following steps: transportation, landfill, processing and fuel combustion at the cement kiln. The energy use and emissions at each step is tracked for the two cases: (1) The Reference Case, where MRF residue is disposed of in a landfill and the cement kiln uses coal as its fuel source, and (2) The SRF Case, in which MRF residue is processed into SRF and used to offset some portion of coal use at the cement kiln. The experimental test burn and accompanying analysis indicate

Cements in radioactive waste management. Characterization requirements of cement products for acceptance and quality assurance purposes

International Nuclear Information System (INIS)

Rahman, A.A.; Glasser, F.P.

1987-01-01

Cementitious materials are used as immobilizing matrices for low (LLW) and medium-level wastes (MLW) and are also components of the construction materials in the secondary barriers and the repositories. This report has concerned itself with a critical assessment of the quality assurance aspects of the immobilization and disposal of MLW and LLW cemented wastes. This report has collated the existing knowledge of the use and potential of cementitious materials in radioactive waste immobilization and highlighted the physico-chemical parameters. Subject areas include an assessment of immobilization objectives and cement as a durable material, waste stream and matrix characterization, quality assurance concepts, nature of cement-based systems, chemistry and modelling of cement hydration, role and effect of blending agents, radwaste-cement interaction, assessment of durability, degradative and radiolytic processes in cements and the behaviour of cement-based matrices and their near-field interactions with the environment and the repository conditions

Development of low radio-activated cement. Characteristics of cement and clinker that decreased liquid phase content

International Nuclear Information System (INIS)

Ichitsubo, Koki

2008-01-01

Low radio-activated cement was developed by decreasing the parent elements of radionuclides in the materials. The characteristics of products, decreasing method of Na, Eu and Co in cement, design, tests, evaluation, and analysis of low radio-activated cement clinker are reported. In order to decrease the content of Na, Eu and Co, the raw materials have to include natural materials such as limestone and silica stone. The production method is the same as white cement. The low radio-activated cement produced by rotary kiln showed 4.9% C 3 A, 1.1% C 4 AF, 26.9% C 3 S and 61.0% C 2 S, which values were standardized by the Japanese Industrial Standards (JIS) of low temperature Portland cement. Another product that decreased a little more liquid phase content showed 4.0% C 3 A, 1.0% C 4 AF, 32.3% C 3 S and 56.5% C 2 S, which was standardized by JIS of sulfate resisting Portland cement. In the case of decommissioning reactor constructed by the low radio-activated cement, the whole amount of waste cement will be no more than the clearance level. (S.Y.)

CEMENT TRANSPORTATION LIMITED-FLEET MODELING AND ASSIGNING TO RATED DEMANDS

Directory of Open Access Journals (Sweden)

Narjes MASHHADI BANDANI

2017-04-01

Full Text Available Transportation is an inseparable part of the supply chain, with a key role in product distribution. This role is highlighted when ratio of “the cost of transportation” to “the value of goods” such as cement is significant. Iran has recently become one of the main centers of cement production in the world. However, transportation is the most important challenge in cement distribution because of weak structure of the transportation fleet and its independent action. Independence of and lack of commitment on the part of transportation fleets to cement companies as well as lack of timely delivery due to shortage of transportation in some routes and seasons lead to customers` dissatisfaction and even market loss or lack of market development. One of the significant differences between the transportation system in Iran and that in developed countries is lack of complete productivity of the transportation fleet. It means that trucks are driver-based in Iran. This paper introduces a model considering some issues such as driver-based trucks, size of the transportation fleet based on the number of active trucks, and demand priorities in the cement company. Taking the relation between the number of active trucks and the cement company into account, this model assigns weekly demands to the transportation fleet. It also tries to minimize the delay to respond to demands and increases the efficiency of the transportation fleet. Finally, this current condition-based model is compared with two other models including “no constraints on different routes of trucks” as well as single-route model for trucks.

Synthesis of Portland cement and calcium sulfoaluminate-belite cement for sustainable development and performance

Science.gov (United States)

Chen, Irvin Allen

Portland cement concrete, the most widely used manufactured material in the world, is made primarily from water, mineral aggregates, and portland cement. The production of portland cement is energy intensive, accounting for 2% of primary energy consumption and 5% of industrial energy consumption globally. Moreover, portland cement manufacturing contributes significantly to greenhouse gases and accounts for 5% of the global CO2 emissions resulting from human activity. The primary objective of this research was to explore methods of reducing the environmental impact of cement production while maintaining or improving current performance standards. Two approaches were taken, (1) incorporation of waste materials in portland cement synthesis, and (2) optimization of an alternative environmental friendly binder, calcium sulfoaluminate-belite cement. These approaches can lead to less energy consumption, less emission of CO2, and more reuse of industrial waste materials for cement manufacturing. In the portland cement part of the research, portland cement clinkers conforming to the compositional specifications in ASTM C 150 for Type I cement were successfully synthesized from reagent-grade chemicals with 0% to 40% fly ash and 0% to 60% slag incorporation (with 10% intervals), 72.5% limestone with 27.5% fly ash, and 65% limestone with 35% slag. The synthesized portland cements had similar early-age hydration behavior to commercial portland cement. However, waste materials significantly affected cement phase formation. The C3S--C2S ratio decreased with increasing amounts of waste materials incorporated. These differences could have implications on proportioning of raw materials for cement production when using waste materials. In the calcium sulfoaluminate-belite cement part of the research, three calcium sulfoaluminate-belite cement clinkers with a range of phase compositions were successfully synthesized from reagent-grade chemicals. The synthesized calcium sulfoaluminate

Natural radioactivity and human exposure by raw materials and end product from cement industry used as building materials

International Nuclear Information System (INIS)

Stojanovska, Z.; Nedelkovski, D.; Ristova, M.

2010-01-01

During the manufacturing process in the cement industry, raw materials of different levels of natural radioactivity are utilized. In this study we present the radiological impact of cements as a building material and the different raw materials used in their manufacture. A total of 218 samples of raw materials and their end product cements were collected from the cement industry of Macedonia (The Former Yugoslav Republic) during the period 2005-2007. The specific activities, evaluated by gamma spectrometry analysis, showed the highest mean specific activity in fly ash ( 226 Ra, 107 ± 45 Bq kg -1 ; 232 Th, 109 ± 30 Bq kg -1 ; 40 K, 685 ± 171 Bq kg -1 ), which is used as a raw material. However, the final cement product usually has relatively lower activity compared with the activity of the raw material and the mean specific activity of the final cement products were lower ( 226 Ra, 42 ± 10 Bq kg -1 ; 232 Th, 28 ± 6 Bq kg -1 ; 40 K, 264 ± 50 Bq kg -1 ). The radium equivalent activity and the hazard index were calculated for each sample to assess the radiation hazard. The mean annual effective dose originating from the cements was found to be 111 ± 22 μSv y -1 , which is below the recommended EC limit of 300 μSv y -1 .

Effect of silica fume on reaction products of uranium (VI) with portland cement

International Nuclear Information System (INIS)

Tan Hongbin; Shaanxi Univ. of Technology, Hanzhong; Li Yuxiang

2005-01-01

Simulation of radioactive waste of U(VI) by uranyl nitrate and the effects of different additive quantities (12%, 20%, 30%, 35%, 40%) of silica fume on the products of U(VI) with Portland cement were studied at a hydrothermal condition of 180 degree C for a duration of one week. The X-ray powder diffraction examination results showed that the calcium uranate would be transformed into uranophane when the cement contained 30% silica fume. (authors)

Utilization of lime-dried sludge for eco-cement clinker production: effects of different feeding points.

Science.gov (United States)

Cao, Haihua; Liu, Wei; Xu, Jingcheng; Liu, Jia; Huang, Juwen; Huang, Xiangfeng; Li, Guangming

2018-02-01

Co-processing lime-dried sludge (LDS) in cement kilns is an appropriate technique to solve the problem of LDS disposal and promote the sustainable development for cement industry. However, there were limited studies that investigated the effects of feeding points on product quality and cement kiln emissions. In this study, simulated experiments were conducted by dividing the feeding points into high-temperature zones (HTZs) and raw mill (RM). Cement quality and major cement kiln emission characteristics were comprehensively investigated. The results showed that in terms of burnability, compressive strength and microstructure, the optimum co-processing amount of LDS were 9 wt% when feeding at RM, while 6% when feeding at HTZs. Meanwhile, the organic emissions of RM samples were mainly low environmental risk compounds of amides and nitrogenous heterocyclic compounds. Inorganic gaseous pollutions of NO X and SO 2 , respectively, were 8.11 mg/g DS and 12.89 mg/g DS, compared with 7.61 mg/g DS and 4.44 mg/g DS for HTZs. However, all the cement kiln emissions concentration were still much lower than standard requirements. Overall, RM had a bigger LDS co-processing capacity and higher, but acceptable, cement kiln emissions. Feeding LDS via RM could dispose larger amounts of sludge and provide more alternative materials for cement manufacturing.

The cement recycling of the earthquake disaster debris by Hachinohe Cement Co., Ltd

International Nuclear Information System (INIS)

Kataoka, Masayuki

2015-01-01

A tremendous quantity of earthquake disaster debris and tsunami sediment was resulted by the Great East Japan Earthquake on March 11, 2011. Hachinohe Cement Co., Ltd., a Sumitomo Osaka Cement subsidiary, was the first cement industry company to receive and process such waste materials outside of their usual prefecture area, while the company is performing their treatment and recycling services locally in Hachinohe City and Aomori Prefecture. This report provides an explanation about the recycling mechanism of waste materials and by-products in cement manufacturing process, and introduces an example of actual achievements for the disaster debris treatment by utilizing the cement recycling technologies at the Hachinohe Cement Plant. (author)

Ultrafine portland cement performance

Directory of Open Access Journals (Sweden)

C. Argiz

2018-04-01

Full Text Available By mixing several binder materials and additions with different degrees of fineness, the packing density of the final product may be improved. In this work, ultrafine cement and silica fume mixes were studied to optimize the properties of cement-based materials. This research was performed in mortars made of two types of cement (ultrafine Portland cement and common Portland cement and two types of silica fume with different particle-size distributions. Two Portland cement replacement ratios of 4% and 10% of silica fume were selected and added by means of a mechanical blending method. The results revealed that the effect of the finer silica fume mixed with the coarse cement enhances the mechanical properties and pore structure refinement at a later age. This improvement is somewhat lower in the case of ultrafine cement with silica fume.

Hydration kinetics of cement composites with varying water-cement ratio using terahertz spectroscopy

Science.gov (United States)

Ray, Shaumik; Dash, Jyotirmayee; Devi, Nirmala; Sasmal, Saptarshi; Pesala, Bala

2015-03-01

Cement is mixed with water in an optimum ratio to form concrete with desirable mechanical strength and durability. The ability to track the consumption of major cement constituents, viz., Tri- and Dicalcium Silicates (C3S, C2S) reacting with water along with the formation of key hydration products, viz., Calcium-Silicate-Hydrate (C-S-H) which gives the overall strength to the concrete and Calcium Hydroxide (Ca(OH)2), a hydration product which reduces the strength and durability, using an efficient technique is highly desirable. Optimizing the amount of water to be mixed with cement is one of the main parameters which determine the strength of concrete. In this work, THz spectroscopy has been employed to track the variation in hydration kinetics for concrete samples with different water-cement ratios, viz., 0.3, 0.4, 0.5 and 0.6. Results show that for the sample with water-cement ratio of 0.3, significant amount of the C3S and C2S remain unreacted even after the initial hydration period of 28 days while for the cement with water-cement ratio of 0.6, most of the constituents get consumed during this stage. Analysis of the formation of Ca(OH)2 has been done which shows that the concrete sample with water-cement ratio of 0.6 produces the highest amount of Ca(OH)2 due to higher consumption of C3S/C2S in presence of excess water which is not desirable. Samples with water-cement ratio of 0.4 and 0.5 show more controlled reaction during the hydration which can imply formation of an optimized level of desired hydration products resulting in a more mechanically strong and durable concrete.

The polymer cement of sulfur as an alternative for the recycling of phosphogypsum. Corrosion testing of cements enriched with phosphogypsum; El cemento polimerico de azufre como alternative para el reciclado de fosfoyesos. Pruebas de corrosion de cementos enriquecidos con fosfoyesos

Energy Technology Data Exchange (ETDEWEB)

Gasco, C.; Lopez, F. A.; Navarro, N.; Sanchez, M.; Sanz, B.; Ballesteros, O.; Higueras, E.; Roman, C. P.

2011-07-01

The possibility of the use of cement for the recycling of materials is seen today as sustainable solution of the fertilizer industry for production of matches (NORM). In this paper presents some results of corrosion tests performed on these cements modified using buffer solutions of different pH. The analytical determinations in these matrices are new challenges. (Author)

Utilization potential of wood clones of Eucalyptus urophylla in the production of wood-cement panels

Directory of Open Access Journals (Sweden)

Lourival Marin Mendes

2011-03-01

Full Text Available The objective of this study was to evaluate the potential of using clones of Eucalyptus urophylla in the production of wood-cement panels. The study used six clones of Eucalyptus urophylla with 8 years of age, from the Companhia Mineira de Metais, located in Paracatu - MG. For the formation of the panels it was used Portland cement CP V - ARI / Plus, possessing high initial resistance to mineral binder and calcium chloride (CaCl2 as accelerator for the cement curing. The panels were produced with the following parameters: dimensions of 49.5 x 49.5 x 1.5 cm, nominal density of 1.2 g/cm ³, relation wood: cement (1:2.5 and relation water: cement (1:1.5. The results can showed that: (1 for thickness swelling in two and twenty-four hours, only clones 19.28 and 58 attended the specifications, (2 for water absorption, clone 62 showed the best results, (3 to internal bond, only clone 58 didn`t attend specifications, (4 for the compression, clones 19.36 and 58 showed the best results, (5 for MOE and MOR, none of the clones presented values compatible to the bison process. It is suggested the continuation of this line of research, including the manipulation of variables of production, so that all properties be compatible to the minimum required standards.

Investigating the Influence of Waste Basalt Powder on Selected Properties of Cement Paste and Mortar

Science.gov (United States)

Dobiszewska, Magdalena; Beycioğlu, Ahmet

2017-10-01

Concrete is the most widely used man-made construction material in civil engineering applications. The consumption of cement and thus concrete, increases day by day along with the growth of urbanization and industrialization and due to new developments in construction technologies, population growing, increasing of living standard. Concrete production consumes much energy and large amounts of natural resources. It causes environmental, energy and economic losses. The most important material in concrete production is cement. Cement industry contributes to production of about 7% of all CO2 generated in the world. Every ton of cement production releases nearly one ton of CO2 to atmosphere. Thus the concrete and cement industry changes the environment appearance and influences it very much. Therefore, it has become very important for construction industry to focus on minimizing the environmental impact, reducing energy consumption and limiting CO2 emission. The need to meet these challenges has spurred an interest in the development of a blended Portland cement in which the amount of clinker is reduced and partially replaced with mineral additives - supplementary cementitious materials (SCMs). Many researchers have studied the possibility of using another mineral powder in mortar and concrete production. The addition of marble dust, basalt powder, granite or limestone powder positively affects some properties of cement mortar and concrete. This paper presents an experimental study on the properties of cement paste and mortar containing basalt powder. The basalt powder is a waste emerged from the preparation of aggregate used in asphalt mixture production. Previous studies have shown that analysed waste used as a fine aggregate replacement, has a beneficial effect on some properties of mortar and concrete, i.e. compressive strength, flexural strength and freeze resistance also. The present study shows the results of the research concerning the modification of cement

Radioactive waste cementation

International Nuclear Information System (INIS)

Soriano B, A.

1996-01-01

This research was carried out to develop the most adequate technique to immobilize low and medium-activity radioactive waste. different brands of national cement were used, portland and pozzolanic cement. Prismatic and cylindrical test tubes were prepared with different water/cement (W/C) relationship. Additives such a as clay and bentonite were added in some other cases. Later, the properties of these test tubes were evaluated. Properties such as: mechanical resistance, immersion resistance, lixiviation and porosity resistance. Cement with the highest mechanical resistance values, 62,29 MPa was pozzolanic cement for a W/C relationship of 0,35. It must be mentioned that the other types of cements reached a mechanical resistance over 10 MPa, a value indicated by the international standards for transportation and storage of low and medium-activity radioactive waste at a superficial level. However, in the case of immersion resistance, Sol cement (portland type I) with a W/C relationship of 0,35 reached a compression resistance over 61,92 MPa; as in the previous cases, the other cements reached a mechanical resistance > 10 MPa. Regarding porosity, working with W/C relationships = 0,35 0,40 and 0,45, without additives and with additives, the percentage of porosity found for all cements is lower than 40% percentage indicated by international standards. With regard to the lixiviation test, pozzolanic cement best retained Cesium-137 and Cobalt-60, and increased its advantages when bentonite was added, obtaining a lixiviation rate of 2,02 x E-6 cm/day. Sol cement also improved its properties when bentonite was added and obtained a lixiviation rate of 2,84 x E-6 cm/day for Cesium-137. However, Cobalt-60 is almost completely retained with the 3 types of cement with or without additives, reaching the limits indicated by the international standards for the lixiviation rate of beta-gamma emitter < 5,00E-4 cm/day. Characterizing the final product involves the knowledge of its

Emerging Energy-efficiency and CO{sub 2} Emission-reduction Technologies for Cement and Concrete Production

Energy Technology Data Exchange (ETDEWEB)

Hasanbeigi, Ali; Price, Lynn; Lin, Elina

2012-04-06

Globally, the cement industry accounts for approximately 5 percent of current anthropogenic carbon dioxide (CO{sub 2}) emissions. World cement demand and production are increasing significantly, leading to an increase in this industry's absolute energy use and CO{sub 2} emissions. Development of new energy-efficiency and CO{sub 2} emission-reduction technologies and their deployment in the market will be key for the cement industry's mid- and long-term climate change mitigation strategies. This report is an initial effort to compile available information on process description, energy savings, environmental and other benefits, costs, commercialization status, and references for emerging technologies to reduce the cement industry's energy use and CO{sub 2} emissions. Although studies from around the world identify a variety of sector-specific and cross-cutting energy-efficiency technologies for the cement industry that have already been commercialized, information is scarce and/or scattered regarding emerging or advanced energy-efficiency and low-carbon technologies that are not yet commercialized. This report consolidates available information on nineteen emerging technologies for the cement industry, with the goal of providing engineers, researchers, investors, cement companies, policy makers, and other interested parties with easy access to a well-structured database of information on these technologies.

Alternative Fuel for Portland Cement Processing

Energy Technology Data Exchange (ETDEWEB)

Schindler, Anton K; Duke, Steve R; Burch, Thomas E; Davis, Edward W; Zee, Ralph H; Bransby, David I; Hopkins, Carla; Thompson, Rutherford L; Duan, Jingran; ; Venkatasubramanian, Vignesh; Stephen, Giles

2012-06-30

The production of cement involves a combination of numerous raw materials, strictly monitored system processes, and temperatures on the order of 1500 °C. Immense quantities of fuel are required for the production of cement. Traditionally, energy from fossil fuels was solely relied upon for the production of cement. The overarching project objective is to evaluate the use of alternative fuels to lessen the dependence on non-renewable resources to produce portland cement. The key objective of using alternative fuels is to continue to produce high-quality cement while decreasing the use of non-renewable fuels and minimizing the impact on the environment. Burn characteristics and thermodynamic parameters were evaluated with a laboratory burn simulator under conditions that mimic those in the preheater where the fuels are brought into a cement plant. A drop-tube furnace and visualization method were developed that show potential for evaluating time- and space-resolved temperature distributions for fuel solid particles and liquid droplets undergoing combustion in various combustion atmospheres. Downdraft gasification has been explored as a means to extract chemical energy from poultry litter while limiting the throughput of potentially deleterious components with regards to use in firing a cement kiln. Results have shown that the clinkering is temperature independent, at least within the controllable temperature range. Limestone also had only a slight effect on the fusion when used to coat the pellets. However, limestone addition did display some promise in regards to chlorine capture, as ash analyses showed chlorine concentrations of more than four times greater in the limestone infused ash as compared to raw poultry litter. A reliable and convenient sampling procedure was developed to estimate the combustion quality of broiler litter that is the best compromise between convenience and reliability by means of statistical analysis. Multi-day trial burns were conducted

INFLUENCE OF WATER-TO-CEMENT RATIO ON AIR ENTRAILMENT IN PRODUCTION OF NON-AUTOCLAVED FOAM CONCRETE USING TURBULENCE CAVITATION TECHNOLOGY

Directory of Open Access Journals (Sweden)

Gorshkov Pavel Vladimirovich

2012-10-01

Full Text Available Non-autoclaved foam concrete is an advanced thermal insulation material. Until recently, foam concrete production has been based on separate preparation of foam and solution, followed by their blending in a mixer. The situation changed when high-quality synthetic foaming agents and turbulence cavitation technology appeared on the market. Every model provides a dependence between the foam concrete strength and the water-to-cement ratio. According to the water-cement ratio we can distinguish strong concrete mixtures (with the water-to-cement ratio equal to 0.3…0.4 and ductile ones (with the water-to-cement ratio equal to 0.5…0.7. Strong concrete mixtures are more durable. The lower the water-to-cement ratio, the higher the foam concrete strength. However super-plastic substances cannot be mixed by ordinary turbulent mixers. Foam concrete produced using the turbulence cavitation technology needs air-entraining, its intensity being dependent on several factors. One of the main factors is the amount of free water, if it is insufficient, the mixture will not be porous enough. A researcher needs to identify the optimal water-to-cement ratio based on the water consumption rate. Practical production of prefabricated concrete products and structures has proven that the reduction of the water-to-cement ratio improves the strength of the product. The task is to find the water-to-cement ratio for the foam concrete mixture to be plastic enough for air entraining. An increase in the ratio causes loss in the strength. The ratio shall vary within one hundredth points. Super-plasticizers are an alternative solution.

Essays of leaching in cemented products containing simulated waste from evaporator concentrated of PWR reactor

International Nuclear Information System (INIS)

Haucz, Maria Judite A.; Calabria, Jaqueline A. Almeida; Tello, Cledola Cassia O.; Candido, Francisco Donizete; Seles, Sandro Rogerio Novaes

2011-01-01

This paper evaluated the results from leaching resistance essays of cemented products, prepared from three distinct formulations, containing simulated waste of concentrated from the PWR reactor evaporator. The leaching rate is a parameter of qualification of solidified products containing radioactive waste and is determined in accordance with regulation ISO 6961. This procedure evaluates the capacity of transfer organic and inorganic substances presents in the waste through dissolution in the extractor medium. For the case of radioactive waste it is reached the more retention of contaminants in the cemented product, i.e.the lesser value of lixiviation rate. Therefore, this work evaluated among the proposed formulation that one which attend the criterion established in the regulation CNEN-NN-6.09

Effect of AlF3 Production Waste on the Properties of Hardened Cement Paste

Directory of Open Access Journals (Sweden)

Danutė VAIČIUKYNIENĖ

2012-06-01

Full Text Available The possibility to use by-product SiO2·nH2O (often called AlF3 production waste in cement casting has been attracting the interest of researchers for many years, although high content of fluorine makes the use of amorphous SiO2 problematic. Finding the way of utilizing waste products is a very important research topic at the moment. In this study AlF3 production waste was investigated as the basic ingredient of a new pozzolanic material. The goal of this study is to investigate the possibilities of using AlF3 production waste, washed in ammonia solution, in cement stone specimens. Chemically treated silica gel additive was proved to reduce the amount of Ca(OH2 and CaCO3 in hardened cement paste samples. Experimental research has revealed that the density in hydrated samples reduces from 2220 kg/m3 to 2030 kg/m3 with the increase of silica gel content from 0 % to 35 %. The compressive strength of samples containing 10 % of silica gel additive increased by 8.04 % compared to the samples without the additive. SiO2 additive used at 10 % and 20 % increased the maximum hydration temperature. In this case, the additive modifies the hydration kinetics.DOI: http://dx.doi.org/10.5755/j01.ms.18.2.1925

The effectivity of bentonites in cesium retention of cemented waste products

International Nuclear Information System (INIS)

Tello, Cledola Cassia Oliveira de

2001-01-01

The nuclear energy has been used for the human development in different areas, as in the medicine, in the agriculture, in the industry and in the environmental protection, besides the electricity generation. As in other activities, in the use of nuclear energy, residues are also generated. They are considered radioactive wastes when the contaminant content can bring a potential negative impact in the human health and in the environment. In this case they should be properly managed and should not be released without treatment. In general the waste processing consists in a volume reduction followed by solidification and/or conditioning. A number of materials can be considered as immobilisation matrices for the wastes, with the objective of maintain the radioactive material physical and chemically stable. The cement is extensively used because it is easy to obtain, there is large. experience in its use and the processing is done at room temperature. Many materials have been studied to improve the fixation characteristics of the radionuclides in the cemented product. The aim of this study was to search, among Brazilian natural materials, those that could be effective in the contaminant retention without jeopardising the process and other characteristics of the waste product. Four types of bentonite were selected to the process and product evaluation tests. Many mixtures were prepared with simulated waste, cement and bentonite in different proportions. The viscosity, set time, compressive strength and leaching were evaluated. In addition it was verified if the products were monolithic and without free water. Inactive caesium was used as tracer. The leaching resistance is the most important parameter in the product evaluation, because it indicates the retention capacity of the matrix for radionuclides when the product is in contact with the water. In 1985 leaching tests were begun and they have been continued till now and from their results it was proved that the

Red mud addition in the raw meal for the production of Portland cement clinker.

Science.gov (United States)

Tsakiridis, P E; Agatzini-Leonardou, S; Oustadakis, P

2004-12-10

The aim of the present research work was to investigate the possibility of adding red mud, an alkaline leaching waste, which is obtained from bauxite during the Bayer process for alumina production, in the raw meal for the production of Portland cement clinker. For that reason, two samples of raw meals were prepared: one with ordinary raw materials, as a reference sample ((PC)Ref), and another with 3.5% red mud ((PC)R/M). The effect on the reactivity of the raw mix was evaluated on the basis of the unreacted lime content in samples sintered at 1350, 1400 and 1450 degrees C. Subsequently, the clinkers were produced by sintering the two raw meals at 1450 degrees C. The results of chemical and mineralogical analyses as well as the microscopic examination showed that the use of the red mud did not affect the mineralogical characteristics of the so produced Portland cement clinker. Furthermore, both clinkers were tested by determining the grindability, setting time, compressive strength and expansibility. The hydration products were examined by XRD analysis at 2, 7, 28 and 90 days. The results of the physico-mechanical tests showed that the addition of the red mud did not negatively affect the quality of the produced cement.

Chemistry of cements for nuclear applications

International Nuclear Information System (INIS)

Barrett, P.; Glasser, F.P.

1992-01-01

In recent times the nuclear industry has thrown up challenges which cannot be met by the application of conventional civil and materials engineering knowledge. The contributions in this volume investigate all aspects of cement performance. The scope of the papers demonstrates the current balance of activities which have as their objective the elucidation of kinetics and immobilization, determining material interactions and of assessing future performance. The papers reflect the varied goals of the sponsors who include national governments, the Commission of the European Communities and the nuclear industries. In six parts attention is paid to the durability of cement and concrete in repository environment; interactions between cement, waste components and ground water; properties and performance of cement materials; leach behavior and mechanisms, diffusional properties of cement and concrete, including porosity-permeability relationships; and thermodynamics of cementitious systems and modelling of cement performance

Ceramic residue for producing cements, method for the production thereof, and cements containing same

OpenAIRE

Sánchez de Rojas, María Isabel; Frías, Moisés; Asensio, Eloy; Medina Martínez, César

2014-01-01

[EN] The invention relates to a ceramic residue produced from construction and demolition residues, as a puzzolanic component of cements. The invention also relates to a method for producing said ceramic residues and to another method of producing cements using said residues. This type of residue is collected in recycling plants, where it is managed. This invention facilitates a potential commercial launch.

CO2 Capture by Cement Raw Meal

DEFF Research Database (Denmark)

Pathi, Sharat Kumar; Lin, Weigang; Illerup, Jytte Boll

2013-01-01

The cement industry is one of the major sources of CO2 emissions and is likely to contribute to further increases in the near future. The carbonate looping process has the potential to capture CO2 emissions from the cement industry, in which raw meal for cement production could be used...... as the sorbent. Cyclic experiments were carried out in a TGA apparatus using industrial cement raw meal and synthetic raw meal as sorbents, with limestone as the reference. The results show that the CO2 capture capacities of the cement raw meal and the synthetic raw meal are comparable to those of pure limestone...... that raw meal could be used as a sorbent for the easy integration of the carbonate looping process into the cement pyro process for reducing CO2 emissions from the cement production process....

Comparison of modified sulfur cement and hydraulic cement for encapsulation of radioactive and mixed wastes

International Nuclear Information System (INIS)

Kalb, P.D.; Heiser, J.H. III; Colombo, P.

1990-01-01

The majority of solidification/stabilization systems for low-level radioactive waste (LLW) and mixed waste, both in the commercial sector and at Department of Energy (DOE) facilities, utilize hydraulic cement (such as portland cement) to encapsulate waste materials and yield a monolithic solid waste form for disposal. Because hydraulic cement requires a chemical hydration reaction for setting and hardening, it is subject to potential interactions between elements in the waste and binder that can retard or prevent solidification. A new and innovative process utilizing modified sulfur cement developed by the US Bureau of Mines has been applied at Brookhaven National Laboratory (BNL) for the encapsulation of many of these problem wastes. Modified sulfur cement is a thermoplastic material, and as such, it can be heated above its melting point, combined with dry waste products to form a homogeneous mixture, and cooled to form a monolithic solid product. Under sponsorship of the DOE, research and development efforts at BNL have successfully applied the modified sulfur cement process for treatment of a range of LLWs including sodium sulfate salts, boric acid salts, and incinerator bottom ash and for mixed waste contaminated incinerator fly ash. Process development studies were conducted to determine optimal waste loadings for each waste type. Property evaluation studies were conducted to test waste form behavior under disposal conditions by applying relevant performance testing criteria established by the Nuclear Regulatory Commission (for LLW) and the Environmental Protection Agency (for hazardous wastes). Based on both processing and performance considerations, significantly greater waste loadings were achieved using modified sulfur cement when compared with hydraulic cement. Technology demonstration of the modified sulfur cement encapsulation system using production-scale equipment is scheduled for FY 1991

Reuse of By-Products from Ready-Mixed Concrete Plants for the Production of Cement Mortars

Directory of Open Access Journals (Sweden)

Monika Zervaki

2013-06-01

Full Text Available This study was motivated by the necessity to recycle sludge water resulting from washing out concrete mixing trucks - a problem of both environmental and economic importance for the ready-mixed concrete industry. Sludge water from ready-mixed concrete plants as well as dry sludge, which is derived from the settling of the water, are hazardous for disposal due to their high pH value (pH>11.5. In this work, cement mortars were composed using either sludge water after various treatment, or dry sludge in several ratios. The cement mortars were tested for their workability and strength development. The purpose of this experimental design was to prove that sludge water, as well as sludge in a wet or dry form, can be used in the production of mortars without degrading any of their properties.

Effects of cement particle size distribution on performance properties of Portland cement-based materials

Energy Technology Data Exchange (ETDEWEB)

Bentz, D.P.; Garboczi, E.J.; Haecker, C.J.; Jensen, O.M.

1999-10-01

The original size, spatial distribution, and composition of Portland cement particles have a large influence on hydration kinetics, microstructure development, and ultimate properties of cement-based materials. In this paper, the effects of cement particle size distribution on a variety of performance properties are explored via computer simulation and a few experimental studies. Properties examined include setting time, heat release, capillary porosity percolation, diffusivity, chemical shrinkage, autogenous shrinkage, internal relative humidity evolution, and interfacial transition zone microstructure. The effects of flocculation and dispersion of the cement particles in the starting microstructures on resultant properties are also briefly evaluated. The computer simulations are conducted using two cement particle size distributions that bound those commonly in use today and three different water-to-cement ratios: 0.5, 0.3, and 0.246. For lower water-to-cement ratio systems, the use of coarser cements may offer equivalent or superior performance, as well as reducing production costs for the manufacturer.

The contemporary cement cycle of the United States

Science.gov (United States)

Kapur, A.; Van Oss, H. G.; Keoleian, G.; Kesler, S.E.; Kendall, A.

2009-01-01

A country-level stock and flow model for cement, an important construction material, was developed based on a material flow analysis framework. Using this model, the contemporary cement cycle of the United States was constructed by analyzing production, import, and export data for different stages of the cement cycle. The United States currently supplies approximately 80% of its cement consumption through domestic production and the rest is imported. The average annual net addition of in-use new cement stock over the period 2000-2004 was approximately 83 million metric tons and amounts to 2.3 tons per capita of concrete. Nonfuel carbon dioxide emissions (42 million metric tons per year) from the calcination phase of cement manufacture account for 62% of the total 68 million tons per year of cement production residues. The end-of-life cement discards are estimated to be 33 million metric tons per year, of which between 30% and 80% is recycled. A significant portion of the infrastructure in the United States is reaching the end of its useful life and will need to be replaced or rehabilitated; this could require far more cement than might be expected from economic forecasts of demand for cement. ?? 2009 Springer Japan.

Research of cement mixtures with additions of industrial by-products

Science.gov (United States)

Papesch, R.; Klus, L.; Svoboda, J.; Zajac, R.

2017-10-01

The main goal of the article is the comparison of the possible use of secondary energy products. Used fly ashes, respectively steel dusts in cement mixes derive from production in Moravian-Silesian Region. The research focused on their influence on the chemical and physico-mechanical characteristics of the fresh and solid mixture. The aim was to find suitable formulations for grouting works, highway construction possibly rehabilitation of underground cavities created by mining activities. The introduction is mentioned the history of waste utilization up to current use as a product and the overall state of the problem. The conclusion is an evaluation of possible use in practice, including recommendations to carry out further tests.

Ground improvement using soil–cement columns: Experimental investigation

Directory of Open Access Journals (Sweden)

Ahmed Farouk

2013-12-01

Full Text Available The construction of heavy structures on soils of low relative density is a challenging task. The inclusion of soil–cement columns produced by the deep mixing method is one of the soil stabilizing techniques that could be applied successfully to overcome this challenge. Nevertheless, this technique did not receive a considerable attention in Egypt yet. In the first part of this study, two different natural silty sand soils extracted from the Delta of the River Nile were mixed with cement to prepare samples of different cement doses and different water cement ratios. After curing, the hardened samples were tested and their unconfined compressive strength was investigated. The second part of this study investigates the interaction between a strip footing model and Nile deltaic soil improved by a group of soil–cement columns. Results of the first part of this study showed that the compressive strength of the investigated Nile delta soils could be increased even at lower values of cement doses. Results extracted from the second part of this study showed that a considerable settlement reduction up to 80% could be achieved depending on both the number and the length of the soil–cement columns that is used to improve the soil.

Polymer nanocomposites for sealing microannulus cracks in wellbores cement-steel interface

Science.gov (United States)

Genedy, M.; Fernandez, S. G.; Stormont, J.; Matteo, E. N.; Dewers, T. A.; Reda Taha, M.

2017-12-01

Seal integrity of production and storage wellbores has become a critical challenge with the increasing oil and gas leakage incidents. The general consensus is that one of the potential leakage pathways is micro-annuli at the cement-steel interface. In this paper, we examine the efficiency of proposed polymer nanocomposite to seal microannulus cracks at the cement-steel interface. The repair material efficiency is defined as the ability of the repair material to reduce or eliminate the gas permeability of the cement-steel interface. The flow rate of an inert gas (Nitrogen) at the cement-steel interface was investigated for three cases: 1) repaired test samples with traditional repair material (microfine cement), 2) polymer nanocomposites, and 3) unrepaired test samples. Flow rates were measured and compared for all three cases. The experimental results show up to 99.5% seal efficiency achieved by using polymer nanocomposites compared to 20% efficiency achieved in the case of microfine cement. Sandia National Laboratories is a multimission laboratory managed and operated by National Technology and Engineering Solutions of Sandia, LLC., a wholly owned subsidiary of Honeywell International, Inc., for the U.S. Department of Energy's National Nuclear Security Administration under contract DE-NA-0003525. SAND2017-8094 A.

Cement manufacture and the environment - Part I: Chemistry and technology

Science.gov (United States)

Van Oss, H. G.; Padovani, A.C.

2002-01-01

Hydraulic (chiefly portland) cement is the binding agent in concrete and mortar and thus a key component of a country's construction sector. Concrete is arguably the most abundant of all manufactured solid materials. Portland cement is made primarily from finely ground clinker, which itself is composed dominantly of hydraulically active calcium silicate minerals formed through high-temperature burning of limestone and other materials in a kiln. This process requires approximately 1.7 tons of raw materials perton of clinker produced and yields about 1 ton of carbon dioxide (CO2) emissions, of which calcination of limestone and the combustion of fuels each contribute about half. The overall level of CO2 output makes the cement industry one of the top two manufacturing industry sources of greenhouse gases; however, in many countries, the cement industry's contribution is a small fraction of that from fossil fuel combustion by power plants and motor vehicles. The nature of clinker and the enormous heat requirements of its manufacture allow the cement industry to consume a wide variety of waste raw materials and fuels, thus providing the opportunity to apply key concepts of industrial ecology, most notably the closing of loops through the use of by-products of other industries (industrial symbiosis). In this article, the chemistry and technology of cement manufacture are summarized. In a forthcoming companion article (part II), some of the environmental challenges and opportunities facing the cement industry are described. Because of the size and scope of the U.S. cement industry, the analysis relies primarily on data and practices from the United States.

Environmental Assessment of Different Cement Manufacturing ...

Science.gov (United States)

Due to its high environmental impact and energy intensive production, the cement industry needs to adopt more energy efficient technologies to reduce its demand for fossil fuels and impact on the environment. Bearing in mind that cement is the most widely used material for housing and modern infrastructure, the aim of this paper is to analyse the Emergy and Ecological Footprint of different cement manufacturing processes for a particular cement plant. There are several mitigation measures that can be incorporated in the cement manufacturing process to reduce the demand for fossil fuels and consequently reduce the CO2 emissions. The mitigation measures considered in this paper were the use of alternative fuels and a more energy efficient kiln process. In order to estimate the sustainability effect of the aforementioned measures, Emergy and Ecological Footprint were calculated for four different scenarios. The results show that Emergy, due to the high input mass of raw material needed for clinker production, stays at about the same level. However, for the Ecological Footprint, the results show that by combining the use of alternative fuels together with a more energy efficient kiln process, the environmental impact of the cement manufacturing process can be lowered. The research paper presents an analysis of the sustainability of cement production , a major contributor to carbon emissions, with respect to using alternative fuels and a more efficient kiln. It show

A Study on the Manufacturing Properties of Crack Self-Healing Capsules Using Cement Powder for Addition to Cement Composites

OpenAIRE

Choi, Yun-Wang; Oh, Sung-Rok; Choi, Byung-Keol

2017-01-01

We fabricated crack self-healing capsules using cement powder for mixing into cement composites and evaluated the properties of the capsule manufacturing process in this study. The manufacture of the self-healing capsules is divided into core production processing of granulating cement in powder form and a coating process for creating a wall on the surfaces of the granulated cement particles. The produced capsules contain unhardened cement and can be mixed directly with the cement composite m...

Critical elements in implementations of just-in-time management: empirical study of cement industry in Pakistan

OpenAIRE

Qureshi, Muhammad Imran; Iftikhar, Mehwish; Bhatti, Mansoor Nazir; Shams, Tauqeer; Zaman, Khalid

2013-01-01

In recent years, inventory management is continuous challenge for all organizations not only due to heavy cost associated with inventory holding, but also it has a great deal to do with the organizations production process. Cement industry is a growing sector of Pakistan?s economy which is now facing problems in capacity utilization of their plants. This study attempts to identify the key strategies for successful implementation of just-in-time (JIT) management philosophy on the cement indust...

Evaluation of red mud as pozzolanic material in replacement of cement for production of mortars

International Nuclear Information System (INIS)

Manfroi, E.P.; Cheriaf, M.; Rocha, J.C.

2010-01-01

Red mud is a by-product of the alkaline extraction of aluminum from the bauxite and represents a renewed environmental problem due the significant annual throughput by the plants. In the present work, the pozzolanic properties of Brazilian red mud fired at 600, 700, 800 and 900 deg C were investigated by monitoring lime consumption using DTA analysis and Brazilian standard methodology NBR 5772 (1992). Products and kinetics of hydration were determined in cement pastes produced with 5 and 15% red mud using x-ray diffraction and DTA analysis. Compressive strength and capillary absorption tests were realized on mortars constituted by 5, 10 and 15% red mud in replacement of cement. When calcined at 600 deg C, the red mud develops good pozzolanic properties, and the compressive strength of mortars produced with this waste meet values in accordance with regulatory standard. These results shown than red mud can be used, in partial replacement of cement, as new construction material to produce sustainable mortars with low environmental impact. (author)

Solidification of liquid radioactive concentrates by fixation with cement

International Nuclear Information System (INIS)

Pekar, A.; Breza, M.; Timulak, J.; Krajc, T.

1985-01-01

In testing the technology of liquid radioactive wastes cementation, the effect was mainly studied of the content of boric acid and its salts on cement solidification, the effect of additives on radionuclide leachability and the effect of the salt content on the cementation product. On the basis of experimental work carried out on laboratory scale with model samples and samples of radioactive concentrate from the V-1 nuclear power plant, the following suitable composition of the cementation mixture was determined: 40% Portland cement, 40% zeolite containing material and 20% power plant ash. The most suitable ratio of liquid radioactive wastes and the cementation mixture is 0.5. As long as in such case the salt content of the concentrate ranges between 20 and 25%, the cementation product will have a maximum salt content of 10% and a leachability of the order of 10 -3 to 10 -4 g/cm 2 per day with a mechanical strength allowing safe handling. It was also found that the quality processing of the cement paste with degassing, e.g., by vibration, is more effective for the production of a pore-free cementation product than the application of various additives which are supposed to eliminate pore formation. (Z.M.)

Immobilisation of ion exchange resins in cement

International Nuclear Information System (INIS)

Howard, C.G.; Jolliffe, C.B.; Lee, D.J.

1990-09-01

The removal of activity from spent decontaminating solutions eg LOMI can be achieved using organic ion exchange resins. These resins can be successfully immobilised in cement based matrices. The optimum cement system contained 10% ordinary Portland cement 84% gg blast furnace slag, 6% microsilica with a water cement ratio of 0.5 and a dry resin loading of 36% with respect to total weight. This formulation was successfully scaled up to 200 litres giving a product with acceptable compressive strength, dimensional stability and elastic modulus. Storage of samples under water appears to have no detrimental effects on the product's properties. (author)

Immobilisation of ion exchange resins in cement

International Nuclear Information System (INIS)

Howard, C.G.; Jolliffe, C.B.; Lee, D.J.

1990-09-01

The removal of activity from spent decontaminating solutions eg LOMI can be achieved using organic ion exchange resins. These resins can be successfully immobilised in cement based matrices. The optimum cement system contained 10% ordinary Portland cement, 84% gg blast furnace slag, 6% microsilica with a water cement ratio of 0.5 and a dry resin loading of 36% with respect to total weight. This formulation was successfully scaled up to 200 litres giving a product with acceptable compressive strength, dimensional stability and elastic modulus. Storage of samples under water appears to have no detrimental effects on the products' properties. (author)

Characterization of waste products prepared from radioactive contaminated clayey soil cemented according to the GEODUR process

International Nuclear Information System (INIS)

Brodersen, K.; Vinther, A.

1990-11-01

Radioactive contaminated soil may arise due to accidents of various types or may be detected during decommisioning of nuclear installations. Ordinary surface soil cannot normally be conditioned using conventional cementation processes since the content of humic materials retards or prevents the solidification. An additive available from the Danish firm Geodur A/S makes it possible to circumvent this difficulty and to produce a monolithic, nondusting waste type using rather small amounts of cement. The report describes work on characterization of such a cemented waste product prepared on basis of clayey top soil from the Risoe area. The claimed advantages of the process was verified, and data for the compression strength (low), hydraulic conductivity (satisfactory) and other pore structure-related properties are given for the obtained products. Unfortunately the behaviour of cesium and strontium, representing two of the most relevant radionuclides, was not too promising. The retention of cesium is satisfactory, but less good than for the untreated soil. Greatly improved cesium retention after drying of the materials was noticed. Good retention of strontium is only obtained after reaction of the material with carbon dioxide from the atmosphere. The behaviour of the two isotopes in other types of cemented waste is somewhat similar, but the decrease in retention compared with untreated soil makes the process less interesting as a possibility for remedial actions after accidents, etc. Some further studies of the cemented soil waste are beeing made within the frame of the Nordic Nuclear Safety Studies. Elements forming low solublity components in the high pH environment in the cemented soil will probably be retained quite efficiently. This was demonstrated in case of Zn. (author) 11 tabs., 22 ills., 8 refs

Examination of the jarosite-alunite precipitate addition in the raw meal for the production of sulfoaluminate cement clinker.

Science.gov (United States)

Katsioti, M; Tsakiridis, P E; Leonardou-Agatzini, S; Oustadakis, P

2006-04-17

The aim of the present research work was to investigate the possibility of adding a jarosite-alunite chemical precipitate, a waste product of a new hydrometallurgical process developed to treat economically low-grade nickel oxides ores, in the raw meal for the production of sulfoaluminate cement clinker. For that reason, two samples of raw meals were prepared, one contained 20% gypsum, as a reference sample ((SAC)Ref) and another with 11.31% jarosite-alunite precipitate ((SAC)J/A). Both raw meals were sintered at 1300 degrees C. The results of chemical and mineralogical analyses as well as the microscopic examination showed that the use of the jarosite-alunite precipitate did not affect the mineralogical characteristics of the so produced sulfoaluminate cement clinker and there was confirmed the formation of the sulfoaluminate phase (C4A3S), the most typical phase of this cement type. Furthermore, both clinkers were tested by determining the grindability, setting time, compressive strength and expansibility. The hydration products were examined by XRD analysis at 2, 7, 28 and 90 days. The results of the physico-mechanical tests showed that the addition of jarosite-alunite precipitate did not negatively affect the quality of the produced cement.

Physical, chemical and radioactive characterization of co-products from titanium dioxide industry for valorization in the cement industry

International Nuclear Information System (INIS)

Gazquez, M.J.; Mantero, J.; Bolivar, J.P.; Garcia-Tenorio, R.; Vaca, F.

2011-01-01

The present study was conducted to characterize the raw materials (ilmenite and slag), waste (red gypsum) and several co-products (sulphate monohydrate and sulphate heptahydrated) form the titanium dioxide industry in relation to their elemental composition (major, minor and trace elements), granulometry, mineralogy, microscopic morphology, physical composition and radioactive content in order to apply this knowledge in the valorization of the co-products in the fields such a as construction, civil engineering, etc. In particular, the main properties of cements produced with different proportions of red gypsum were studied, and the obtained improvements, in relation to Ordinary Portland Cements (OPC) were evaluated. It was also demonstrated that the levels of pollutants and the radioactive content in the produced RG cements, remain within the regulated safety limits. (Author). 38 refs.

Reduced carbon emission estimates from fossil fuel combustion and cement production in China.

Science.gov (United States)

Liu, Zhu; Guan, Dabo; Wei, Wei; Davis, Steven J; Ciais, Philippe; Bai, Jin; Peng, Shushi; Zhang, Qiang; Hubacek, Klaus; Marland, Gregg; Andres, Robert J; Crawford-Brown, Douglas; Lin, Jintai; Zhao, Hongyan; Hong, Chaopeng; Boden, Thomas A; Feng, Kuishuang; Peters, Glen P; Xi, Fengming; Liu, Junguo; Li, Yuan; Zhao, Yu; Zeng, Ning; He, Kebin

2015-08-20

Nearly three-quarters of the growth in global carbon emissions from the burning of fossil fuels and cement production between 2010 and 2012 occurred in China. Yet estimates of Chinese emissions remain subject to large uncertainty; inventories of China's total fossil fuel carbon emissions in 2008 differ by 0.3 gigatonnes of carbon, or 15 per cent. The primary sources of this uncertainty are conflicting estimates of energy consumption and emission factors, the latter being uncertain because of very few actual measurements representative of the mix of Chinese fuels. Here we re-evaluate China's carbon emissions using updated and harmonized energy consumption and clinker production data and two new and comprehensive sets of measured emission factors for Chinese coal. We find that total energy consumption in China was 10 per cent higher in 2000-2012 than the value reported by China's national statistics, that emission factors for Chinese coal are on average 40 per cent lower than the default values recommended by the Intergovernmental Panel on Climate Change, and that emissions from China's cement production are 45 per cent less than recent estimates. Altogether, our revised estimate of China's CO2 emissions from fossil fuel combustion and cement production is 2.49 gigatonnes of carbon (2 standard deviations = ±7.3 per cent) in 2013, which is 14 per cent lower than the emissions reported by other prominent inventories. Over the full period 2000 to 2013, our revised estimates are 2.9 gigatonnes of carbon less than previous estimates of China's cumulative carbon emissions. Our findings suggest that overestimation of China's emissions in 2000-2013 may be larger than China's estimated total forest sink in 1990-2007 (2.66 gigatonnes of carbon) or China's land carbon sink in 2000-2009 (2.6 gigatonnes of carbon).

Review: Circulation of Inorganic Elements in Combustion of Alternative Fuels in Cement Plants

DEFF Research Database (Denmark)

Cortada Mut, Maria del Mar; Nørskov, Linda Kaare; Jappe Frandsen, Flemming

2015-01-01

Cement production is an energy-intensive process, which traditionally has been dependent on fossil fuels. However, the use of alternative fuels, i.e., selected waste, biomass, and byproducts with recoverable calorific value, is constantly increasing. Combustion of these fuels is more challenging...... the internal circulation of S, Cl, Na, and K. Compounds containing these elements, such as alkali salts, evaporate when exposed to high temperatures and subsequently condense in colder parts of the plant. The transformation of the volatile inorganic species at different locations in the cement plant...... cycles of inorganic elements that are established within the cement plant and their dependence on process parameters. Special focus is given to the sulfur cycle. This cycle is intensified by CaSO4 decomposition, making it sensitive to local reducing conditions....

Determining the water-cement ratio, cement content, water content and degree of hydration of hardened cement paste: Method development and validation on paste samples

International Nuclear Information System (INIS)

Wong, H.S.; Buenfeld, N.R.

2009-01-01

We propose a new method to estimate the initial cement content, water content and free water/cement ratio (w/c) of hardened cement-based materials made with Portland cements that have unknown mixture proportions and degree of hydration. This method first quantifies the composition of the hardened cement paste, i.e. the volumetric fractions of capillary pores, hydration products and unreacted cement, using high-resolution field emission scanning electron microscopy (FE-SEM) in the backscattered electron (BSE) mode and image analysis. From the obtained data and the volumetric increase of solids during cement hydration, we compute the initial free water content and cement content, hence the free w/c ratio. The same method can also be used to calculate the degree of hydration. The proposed method has the advantage that it is quantitative and does not require comparison with calibration graphs or reference samples made with the same materials and cured to the same degree of hydration as the tested sample. This paper reports the development, assumptions and limitations of the proposed method, and preliminary results from Portland cement pastes with a range of w/c ratios (0.25-0.50) and curing ages (3-90 days). We also discuss the extension of the technique to mortars and concretes, and samples made with blended cements.

Immobilization of ion-exchange resins in cement

International Nuclear Information System (INIS)

Howard, C.G.; Jolliffe, C.B.; Lee, D.J.

1991-01-01

The removal of activity from spent decontaminating solutions, can be achieved using organic ion-exchange resins. These resins can be successfully immobilized in cement-based matrices. The optimum cement system contained 10% ordinary Portland cement, 84% gg blast furnace slag, 6% microsilica with a water/cement ratio of 0.5 and a dry resin loading of 36% with respect to total weight. This formulation was successfully scaled up to 200 litres, giving a product with acceptable compressive strength, dimensional stability and elastic modulus. Storage of samples under water appears to have no detrimental effects on the product's properties. 26 tabs., 22 figs., 29 refs

Study on properties and testing methods of thermo-responsive cementing system for well cementing in heavy oil thermal recovery

Science.gov (United States)

Li, Lianjiang

2017-08-01

In this paper, thermo-responsive cement slurry system were being developed, the properties of conventional cement slurry, compressive strength high temperature of cement sheath, mechanical properties of cement sheath and thermal properties of cement sheath were being tested. Results were being used and simulated by Well-Life Software, Thermo-responsive cement slurry system can meet the requirements of heavy oil thermal recovery production. Mechanical and thermal properties of thermo-responsive cement sheath were being tested. Tensile fracture energy of the thermo-responsive cement sheath is larger than conventional cement. The heat absorption capacity of conventional cement sheath is larger than that of thermo-responsive cement sheath, this means more heat is needed for the unit mass once increasing 1.0 °C, which also indicates that thermo-responsive cement own good heat insulating and preservation effects. The heat conductivity coefficient and thermal expansion coefficient of thermo-responsive cement is less than and conventional cement, this means that thermo-responsive cement have good heat preservation and insulation effects with good thermal expansion stabilities.

Exergetic life cycle assessment of cement production process with waste heat power generation

International Nuclear Information System (INIS)

Sui, Xiuwen; Zhang, Yun; Shao, Shuai; Zhang, Shushen

2014-01-01

Highlights: • Exergetic life cycle assessment was performed for the cement production process. • Each system’s efficiency before and after waste heat power generation was analyzed. • The waste heat power generation improved the efficiency of each production system. • It provided technical support for the implementation of energy-saving schemes. - Abstract: The cement industry is an industry that consumes a considerable quantity of resources and energy and has a very large influence on the efficient use of global resources and energy. In this study, exergetic life cycle assessment is performed for the cement production process, and the energy efficiency and exergy efficiency of each system before and after waste heat power generation is investigated. The study indicates that, before carrying out a waste heat power generation project, the objective energy efficiencies of the raw material preparation system, pulverized coal preparation system and rotary kiln system are 39.4%, 10.8% and 50.2%, respectively, and the objective exergy efficiencies are 4.5%, 1.4% and 33.7%, respectively; after carrying out a waste heat power generation project, the objective energy efficiencies are 45.8%, 15.5% and 55.1%, respectively, and the objective exergy efficiencies are 7.8%, 2.8% and 38.1%, respectively. The waste heat power generation project can recover 3.7% of the total input exergy of a rotary kiln system and improve the objective exergy efficiencies of the above three systems. The study can identify degree of resource and energy utilization and the energy-saving effect of a waste heat power generation project on each system, and provide technical support for managers in the implementation of energy-saving schemes

Limestone calcined clay cement as a low-carbon solution to meet expanding cement demand in emerging economies

Directory of Open Access Journals (Sweden)

Yudiesky Cancio Díaz

Full Text Available This paper aims at assessing the return on investment and carbon mitigation potentials of five investment alternatives for the Cuban cement industry in a long-term horizon appraisal (15 years. Anticipated growing demand for cement, constrained supply and an urgent need for optimisation of limited capital while preserving the environment, are background facts leading to the present study. This research explores the beneficial contribution of a new available technology, LC3 cement, resulting from the combination of clinker, calcined clay and limestone, with a capacity of replacing up to 50% of clinker in cement. Global Warming Potential (GWP is calculated with Life Cycle Assessment method and the economic investment's payback is assessed through Return on Capital Employed (ROCE approach. Main outcomes show that projected demand could be satisfied either by adding new cement plants—at a high environmental impact and unprofitable performance— or by introducing LC3 strategy. The latter choice allows boosting both the return on investment and the production capacity while reducing greenhouse gas (GHG emissions up to 20–23% compared to business-as-usual practice. Overall profitability for the industry is estimated to overcome BAU scenario by 8–10% points by 2025, if LC3 were adopted. Increasing the production of conventional blended cements instead brings only marginal economic benefits without supporting the needed increase in production capacity. The conducted study also shows that, in spite of the extra capital cost required for the calcination of kaolinite clay, LC3 drops production costs in the range of 15–25% compared to conventional solutions. Keywords: Cement, Alternative, ROCE, CO2, LCA, Investment

Production of a calcium silicate cement material from alginate impression material.

Science.gov (United States)

Washizawa, Norimasa; Narusawa, Hideaki; Tamaki, Yukimichi; Miyazaki, Takashi

2012-01-01

The purpose of this study was to synthesize biomaterials from daily dental waste. Since alginate impression material contains silica and calcium salts, we aimed to synthesize calcium silicate cement from alginate impression material. Gypsum-based investment material was also investigated as control. X-ray diffraction analyses revealed that although firing the set gypsum-based and modified investment materials at 1,200°C produced calcium silicates, firing the set alginate impression material did not. However, we succeeded when firing the set blend of pre-fired set alginate impression material and gypsum at 1,200°C. SEM observations of the powder revealed that the featured porous structures of diatomite as an alginate impression material component appeared useful for synthesizing calcium silicates. Experimentally fabricated calcium silicate powder was successfully mixed with phosphoric acid solution and set by depositing the brushite. Therefore, we conclude that the production of calcium silicate cement material is possible from waste alginate impression material.

Cement replacement materials. Properties, durability, sustainability

International Nuclear Information System (INIS)

Ramezanianpour, Ali Akbar

2014-01-01

The aim of this book is to present the latest findings in the properties and application of Supplementary Cementing Materials and blended cements currently used in the world in concrete. Sustainability is an important issue all over the world. Carbon dioxide emission has been a serious problem in the world due to the greenhouse effect. Today many countries agreed to reduce the emission of CO2. Many phases of cement and concrete technology can affect sustainability. Cement and concrete industry is responsible for the production of 7% carbon dioxide of the total world CO2 emission. The use of supplementary cementing materials (SCM), design of concrete mixtures with optimum content of cement and enhancement of concrete durability are the main issues towards sustainability in concrete industry.

Sustainable Blended Cements-Influences of Packing Density on Cement Paste Chemical Efficiency.

Science.gov (United States)

Knop, Yaniv; Peled, Alva

2018-04-18

This paper addresses the development of blended cements with reduced clinker amount by partial replacement of the clinker with more environmentally-friendly material (e.g., limestone powders). This development can lead to more sustainable cements with reduced greenhouse gas emission and energy consumption during their production. The reduced clicker content was based on improved particle packing density and surface area of the cement powder by using three different limestone particle diameters: smaller (7 µm, 3 µm) or larger (70 µm, 53 µm) than the clinker particles, or having a similar size (23 µm). The effects of the different limestone particle sizes on the chemical reactivity of the blended cement were studied by X-ray diffraction (XRD), thermogravimetry and differential thermogravimetry (TG/DTG), loss on ignition (LOI), isothermal calorimetry, and the water demand for reaching normal consistency. It was found that by blending the original cement with limestone, the hydration process and the reactivity of the limestone itself were increased by the increased surface area of the limestone particles. However, the carbonation reaction was decreased with the increased packing density of the blended cement with limestone, having various sizes.

Design and manufacture NCS instruments for cement factories

International Nuclear Information System (INIS)

Nguyen Thanh Tuy; Nguyen Tien Dung; Dang Nguyet Anh; Nguyen Phuc; Khuong Thanh Tuan; Luong Duc Long; Pham Trong Quyen

2003-01-01

The ministry project 'Design and manufacture some of NCS instruments for cement factories' is a part of instrumentation for cement production in Vietnam. The objectives of the project include: 1/Design and manufacture the automatic control system for cement raw material mixing, connected to components X-ray analyzer through serial port of PC; 2/Design and manufacture the automatic discharge control system using gamma rays. The instruments, made by the project , for controlling the conveyor belt weighing machine can be easily improved for various types of conveyor belt weighing machines. Their mobility and software equipped can be adapted for requirement of modern cement production technology. The instruments are operating well in some cement factories and they are helping in quality control. (NHA)

Natural radioactivity of raw materials and products of cement manufacturing and of power plant fly ashes

International Nuclear Information System (INIS)

Gallyas, Miklos

1984-01-01

The natural radioactivity was investigated for several building materials used in Hungary, including cement, concrete, glasses, fine ceramic products, insulation materials, and also for some industrial wastes utilized as building material aggregates like slags, fly ashes etc., from their radiation health aspect. The dose commitments of the population from building materials standardized in several countries are presented. The 232 Th, 226 Ra, and 40 K contents of building materials were measured by gamma spectrometry, using NaI/Tl/scintillation detectors. The results were used to qualify cement materials and fly ash aggregates according to their origin in Hungary, from the point of view of their natural radioactivity. It was concluded that the radioactivity level of the majority of Hungarian cements are below the adopted international standards. (R.P.)

An evaluation of realization of the production process in the cement mill

Directory of Open Access Journals (Sweden)

Marek Krynke

2013-04-01

Full Text Available In this chapter there were presented the characteristics of the research object (cement mill and the description of the enterprise products. There was introduced an analysis of the results obtained on the basis of the BOST questionnaire survey and there was made a statistical analysis concerning principle 4 of the Toyota. The structure of evaluation was determined and importance series were built.

Heuristic economic assessment of the Afghanistan construction materials sector: cement and dimension stone production

Science.gov (United States)

Mossotti, Victor G.

2014-01-01

Over the past decade, the U.S. Government has invested more than $106 billion for physical, societal, and governmental reconstruction assistance to Afghanistan (Special Inspector General for Afghanistan Reconstruction, 2012a). This funding, along with private investment, has stimulated a growing demand for particular industrial minerals and construction materials. In support of this effort, the U.S. Geological Survey released a preliminary mineral assessment in 2007 on selected Afghan nonfuel minerals (Peters and others, 2007). More recently, the 2007 mineral assessment was updated with the inclusion of a more extensive array of Afghan nonfuel minerals (Peters and others, 2011). As a follow-up on the 2011 assessment, this report provides an analysis of the current use and prospects of the following Afghan industrial minerals required to manufacture construction materials: clays of various types, bauxite, gypsum, cement-grade limestone, aggregate (sand and gravel), and dimension stone (sandstone, quartzite, granite, slate, limestone, travertine, marble). The intention of this paper is to assess the: Use of Afghan industrial minerals to manufacture construction materials, Prospects for growth in domestic construction materials production sectors, Factors controlling the competitiveness of domestic production relative to foreign imports of construction materials, and Feasibility of using natural gas as the prime source of thermal energy and for generating electrical energy for cement production. The discussion here is based on classical principles of supply and demand. Imbedded in these principles is an understanding that the attributes of supply and demand are highly variable. For construction materials, demand for a given product may depend on seasons of the year, location of construction sites, product delivery time, political factors, governmental regulations, cultural issues, price, and how essential a given product might be to the buyer. Moreover, failure on the

Effect of temporary cements on the microtensile bond strength of self-etching and self-adhesive resin cement.

Science.gov (United States)

Carvalho, Edilausson Moreno; Carvalho, Ceci Nunes; Loguercio, Alessandro Dourado; Lima, Darlon Martins; Bauer, José

2014-11-01

The aim of this study was to evaluate the microtensile bond strength (µTBS) of self-etching and self-adhesive resin cement systems to dentin affected by the presence of remnants of either eugenol-containing or eugenol-free temporary cements. Thirty extracted teeth were obtained and a flat dentin surface was exposed on each tooth. Acrylic blocks were fabricated and cemented either with one of two temporary cements, one zinc oxide eugenol (ZOE) and one eugenol free (ZOE-free), or without cement (control). After cementation, specimens were stored in water at 37°C for 1 week. The restorations and remnants of temporary cements were removed and dentin surfaces were cleaned with pumice. Resin composite blocks were cemented to the bonded dentin surfaces with one of two resin cements, either self-etching (Panavia F 2.0) or self-adhesive (RelyX U-100). After 24 h, the specimens were sectioned to obtain beams for submission to µTBS. The fracture mode was evaluated under a stereoscopic loupe and a scanning electron microscope (SEM). Data from µTBS were submitted to two-way repeated-measure ANOVA and the Tukey test (alpha = 0.05). The cross-product interaction was statistically significant (p cements reduced the bond strength to Panavia self-etching resin cements only (p cements did not interfere in the bond strength to dentin of self-adhesive resin cements.

Organic Rankine cycle saves energy and reduces gas emissions for cement production

International Nuclear Information System (INIS)

Wang, Huarong; Xu, Jinliang; Yang, Xufei; Miao, Zheng; Yu, Chao

2015-01-01

We investigated ORCs (organic Rankine cycles) integrated with typical China cement production line. The dry air at the kiln cooler outlet with the temperature of 220 °C was the waste heat. The fluids of hexane, isohexane, R601, R123 and R245fa were selected for ORCs based on the critical temperature criterion. The developed ORC verified the thermodynamics analysis. The NPV (net present value) and PBP (payback period) methods were applied to evaluate the economic performance. The LCA (life cycle assessment) was applied to evaluate the environment impacts. ORCs could generate 67,85,540–81,21,650 kWh electricity per year, equivalent to save 2035–2436 tons standard coal and reduce 7743–9268 tons CO 2 emission, for a 4000 t/d cement production line. ORCs reduced gas emissions of CO 2 by 0.62–0.74%, SO 2 by 3.83–4.59% and NO x by 1.36–1.63%. The PBP (payback period) was 2.74–3.42 years. The ORCs had the reduction ratios of EIL (environment impact load) by 1.49–1.83%, GWP (global warming potential) by 0.74–0.92%, AP (acidification potential) by 2.34–2.84%, EP (eutrophication potential) by 0.96–1.22% and HTP (human toxicity potential) by 2.38–2.89%. The ORC with R601 as the fluid had the best economic performance and significant gas emission reductions. ORCs had good economic performance and reduce the gas emissions. - Highlights: • Organic Rankine Cycles were integrated with the cement production line. • Five organic fluids were used as the working fluids for ORCs. • Thermal, economic and gas emission performances were analyzed. • R601 was the best fluid for ORC with the heat source temperature of 220 °C. • ORCs had good economic and gas emission reduction performances

Substantial global carbon uptake by cement carbonation

OpenAIRE

Xi, Fengming; Davis, Steven J.; Ciais, Philippe; Crawford-Brown, Douglas; Guan, Dabo; Pade, Claus; Shi, Tiemao; Syddall, Mark; Lv, Jie; Ji, Lanzhu; Bing, Longfei; Wang, Jiaoyue; Wei, Wei; Yang, Keun-Hyeok; Lagerblad, Björn

2016-01-01

Calcination of carbonate rocks during the manufacture of cement produced 5% of global CO2 emissions from all industrial process and fossil-fuel combustion in 20131, 2. Considerable attention has been paid to quantifying these industrial process emissions from cement production2, 3, but the natural reversal of the process—carbonation—has received little attention in carbon cycle studies. Here, we use new and existing data on cement materials during cement service life, demolition, and secondar...

Design of Fit-for-Purpose Cement to Restore Cement-Caprock Seal Integrity

Science.gov (United States)

Provost, R.

2015-12-01

This project aims to study critical research needs in the area of rock-cement interfaces, with a special focus on crosscutting applications in the Wellbore Integrity Pillar of the SubTER initiative. This study will focus on design and test fit-for-purpose cement formulations. The goals of this project are as follows: 1) perform preliminary study of dispersing nanomaterial admixtures in Ordinary Portland Cement (OPC) mixes, 2) characterize the cement-rock interface, and 3) identify potential high-performance cement additives that can improve sorption behavior, chemical durability, bond strength, and interfacial fracture toughness, as appropriate to specific subsurface operational needs. The work presented here focuses on a study of cement-shale interfaces to better understand failure mechanisms, with particular attention to measuring bond strength at the cement-shale interface. Both experimental testing and computational modeling were conducted to determine the mechanical behavior at the interface representing the interaction of cement and shale of a typical wellbore environment. Cohesive zone elements are used in the finite element method to computationally simulate the interface of the cement and rock materials with varying properties. Understanding the bond strength and mechanical performance of the cement-formation interface is critical to wellbore applications such as sequestration, oil and gas production and exploration and nuclear waste disposal. Improved shear bond strength is an indication of the capability of the interface to ensure zonal isolation and prevent zonal communication, two crucial goals in preserving wellbore integrity. Understanding shear bond strength development and interface mechanics will provide an idea as to how the cement-formation interface can be altered under environmental changes (temperature, pressure, chemical degradation, etc.) so that the previously described objectives can be achieved. Sandia National Laboratories is a multi

A method for obtaining isolation in production cementing; Sistematica para obtencao de isolamentos nas cimentacoes de producao

Energy Technology Data Exchange (ETDEWEB)

Lepeleire, Rubens de; Miletto, Antonio Luis Pires [PETROBRAS, XX (Brazil). Distrito de Perfuracao do Sudeste. Div. Tecnica

1990-12-31

This paper presents the procedure used to identify the factors that influenced the appearance of low isolation indexes, 59,1% in production cementing operations in Sao Mateus, during the year of 1987, bringing about a cost increase of over US$200,000.00 in primary cementing corrections. The various stages for the obtainment of such an index are analysed and the modifications that were considered necessary are presented. These modifications raised the index to 91,3% thus reducing correction costs to less than US$150,000.00 in 1988. From January to July, 1989, we able to obtain 98,9% of the isolations and an accumulated cementing correction cost of less than US$20,000.00. (author) 3 refs., 6 figs., 4 tabs.

Basalt waste added to Portland cement

Directory of Open Access Journals (Sweden)

Thiago Melanda Mendes

2016-08-01

Full Text Available Portland cement is widely used as a building material and more than 4.3 billion tons were produced in 2014, with increasing environmental impacts by this industry, mainly through CO2 emissions and consumption of non-removable raw materials. Several by-products have been used as raw materials or fuels to reduce environmental impacts. Basaltic waste collected by filters was employed as a mineral mixture to Portland cement and two fractions were tested. The compression strength of mortars was measured after 7 days and Scanning Electron Microscopy (SEM and Electron Diffraction Scattering (EDS were carried out on Portland cement paste with the basaltic residue. Gains in compression strength were observed for mixtures containing 2.5 wt.% of basaltic residue. Hydration products observed on surface of basaltic particles show the nucleation effect of mineral mixtures. Clinker substitution by mineral mixtures reduces CO2 emission per ton of Portland cement.

Health hazards of cement dust

International Nuclear Information System (INIS)

Meo, Sultan A.

2004-01-01

ven in the 21st century, millions of people are working daily in a dusty environment. They are exposed to different types of health hazards such as fume, gases and dust, which are risk factors in developing occupational disease. Cement industry is involved in the development of structure of this advanced and modern world but generates dust during its production. Cement dust causes lung function impairment, chronic obstructive lung disease, restrictive lung disease, pneumoconiosis and carcinoma of the lungs, stomach and colon. Other studies have shown that cement dust may enter into the systemic circulation and thereby reach the essentially all the organs of body and affects the different tissues including heart, liver, spleen, bone, muscles and hairs and ultimately affecting their micro-structure and physiological performance. Most of the studies have been previously attempted to evaluate the effects of cement dust exposure on the basis of spirometry or radiology, or both. However, collective effort describing the general effects of cement dust on different organ and systems in humans or animals, or both has not been published. Therefore, the aim of this review is to gather the potential toxic effects of cement dust and to minimize the health risks in cement mill workers by providing them with information regarding the hazards of cement dust. (author)

Recycling of the product of thermal inertization of cement-asbestos for various industrial applications

International Nuclear Information System (INIS)

Gualtieri, Alessandro F.; Giacobbe, Carlotta; Sardisco, Lorenza; Saraceno, Michele; Lassinantti Gualtieri, Magdalena; Lusvardi, Gigliola; Cavenati, Cinzia; Zanatto, Ivano

2011-01-01

Recycling of secondary raw materials is a priority of waste handling in the countries of the European community. A potentially important secondary raw material is the product of the thermal transformation of cement-asbestos, produced by prolonged annealing at 1200-1300 o C. The product is chemically comparable to a Mg-rich clinker. Previous work has assured the reliability of the transformation process. The current challenge is to find potential applications as secondary raw material. Recycling of thermally treated asbestos-containing material (named KRY.AS) in traditional ceramics has already been studied with successful results. The results presented here are the outcome of a long termed project started in 2005 and devoted to the recycling of this secondary raw materials in various industrial applications. KRY.AS can be added in medium-high percentages (10-40 wt%) to commercial mixtures for the production of clay bricks, rock-wool glasses for insulation as well as Ca-based frits and glass-ceramics for the production of ceramic tiles. The secondary raw material was also used for the synthesis of two ceramic pigments; a green uvarovite-based pigment [Ca 3 Cr 2 (SiO 4 ) 3 ] and a pink malayaite-based pigment [Ca(Sn,Cr)SiO 5 ]. The latter is especially interesting as a substitute for cadmium-based pigments. This work also shows that KRY.AS can replace standard fillers in polypropylene plastics without altering the properties of the final product. For each application, a description and relevant results are presented and discussed.

Personal exposure to inhalable cement dust among construction workers.

Science.gov (United States)

Peters, Susan; Thomassen, Yngvar; Fechter-Rink, Edeltraud; Kromhout, Hans

2009-01-01

Objective- A case study was carried out to assess cement dust exposure and its determinants among construction workers and for comparison among workers in cement and concrete production.Methods- Full-shift personal exposure measurements were performed and samples were analysed for inhalable dust and its cement content. Exposure variability was modelled with linear mixed models.Results- Inhalable dust concentrations at the construction site ranged from 0.05 to 34 mg/m(3), with a mean of 1.0 mg/m(3). Average concentration for inhalable cement dust was 0.3 mg/m(3) (GM; range 0.02-17 mg/m(3)). Levels in the ready-mix and pre-cast concrete plants were on average 0.5 mg/m(3) (GM) for inhalable dust and 0.2 mg/m(3) (GM) for inhalable cement dust. Highest concentrations were measured in cement production, particularly during cleaning tasks (inhalable dust GM = 55 mg/m(3); inhalable cement dust GM = 33 mg/m(3)) at which point the workers wore personal protective equipment. Elemental measurements showed highest but very variable cement percentages in the cement plant and very low percentages during reinforcement work and pouring. Most likely other sources were contributing to dust concentrations, particularly at the construction site. Within job groups, temporal variability in exposure concentrations generally outweighed differences in average concentrations between workers. 'Using a broom', 'outdoor wind speed' and 'presence of rain' were overall the most influential factors affecting inhalable (cement) dust exposure.Conclusion- Job type appeared to be the main predictor of exposure to inhalable (cement) dust at the construction site. Inhalable dust concentrations in cement production plants, especially during cleaning tasks, are usually considerably higher than at the construction site.

Technology Roadmaps: Cement

Energy Technology Data Exchange (ETDEWEB)

NONE

2009-07-01

To support its roadmap work focusing on key technologies for emissions reductions, the International Energy Agency (IEA) also investigated one particular industry: cement. Cement production includes technologies that are both specific to this industry and those that are shared with other industries (e.g., grinding, fuel preparation, combustion, crushing, transport). An industry specific roadmap provides an effective mechanism to bring together several technology options. It outlines the potential for technological advancement for emissions reductions in one industry, as well as potential cross-industry collaboration.

Energetically Modified Cement (EMC) - Performance Mechanism

Energy Technology Data Exchange (ETDEWEB)

Ronin, Vladimir; Elfgren, Lennart [Luleaa Univ. of Technology (Sweden). Centre for High Performance Cement

2003-03-01

Energetically Modified Cements, EMC, made of intensively milled cement (50%) and fillers (50%) of quartz or fly ash have been compared to blends of Ordinary Portland Cement, OPC, and fillers. The EMCs have better properties than other blends and are comparable to unblended OPC. This remarkable fact can probably be explained as follows. The grinding process reduces the size of both cement grains and fillers. This combined with the creation of micro defects gives the ground cement a very high degree of hydration. The increased early hydration and a better distribution of hydration products results in an extensive pore size refinement of the hardened binder. This pore size refinement leads to a favorably reduced permeability and diffusivity and very good mechanical properties.

Use of residual wood in the cement manufacturing process

International Nuclear Information System (INIS)

Gue, R.

2005-01-01

This PowerPoint presentation discussed the use of wood residuals in the cement manufacturing process. An outline of the cement manufacturing process was presented. Raw materials are combined in exact proportions to create a chemically correct mix, which is then pulverized in a mill. The mix is then burned in a kiln. The end product is cooled to form the pellet sized material known as clinker, which is then milled to form cement. The combustion and destruction characteristics of a cement kiln were presented. Modern cement kilns require approximately 3.2 Gj of energy to produce one tonne of cement. It was noted that wood residuals do not contain halogens, sulfur or other materials detrimental to the cement manufacturing process. Possible injection points for kilns were presented. Various studies have shown that wood residuals can be safely used as a fuel in the manufacture of cement. Environmental benefits derived from using wood included the complete destruction of organic portions, and the fact that residual ash becomes an indistinguishable part of the final product. It was concluded that wood residual materials are a satisfactory alternative fuel for the cement industry. tabs., figs

VUJE experience with cementation of liquid and wet radioactive waste

International Nuclear Information System (INIS)

Kravarik, Kamil; Holicka, Zuzana; Pekar, Anton; Zatkulak, Milan

2011-01-01

Liquid and wet LLW generated during operation as well as decommissioning of NPPs is treated with different methods and fixed in a suitable fixation matrix so that a final product meets required criteria for its disposal in a final repository. Cementation is an important process used for fixation of liquid and wet radioactive waste such as concentrate, spent resins and sludge. Active cement grout is also used for fixation of low level solid radioactive waste loaded in final packing containers. VUJE Inc. has been engaged in research of cementation for long. The laboratory for analyzing radioactive waste properties, prescription of cementation formulation and estimation of final cement product properties has been established. Experimental, semi-production cementation plant has been built to optimize operation parameters of cementation. VUJE experience with cementation of liquid and wet LLW is described in the presented paper. VUJE has assisted in commissioning of Jaslovske Bohunice Treatment Centre. Cement formulations for treatment of concentrate, spent resins and sludge have been developed. Research studies on the stability of a final concrete packaging container for disposal in repository have been performed. Gained experience has been further utilized for design and manufacture of several cementation plants for treatment of various liquid and wet LLW. Their main technological and technical parameters as well as characterization of treated waste are described in the paper. Applications include the Mochovce Final Treatment Centre, Movable Cementation Facility utilizing in-drum mixing for treatment of sludge, Cementation Facility for treatment of tritiated water in Latvia and Cementation Facility for fixation of liquid and solid institutional radioactive waste in Bulgaria, which utilizes lost stirrer mixer. (author)

Short-time leaching behaviour of a cement-matrix incorporating soluble radioactive aggregates

International Nuclear Information System (INIS)

Daniels, H.; Kalitz, C.; Kuhne, L.; Steinhardt, T.; Caspary, G.; Printz, R.; Scherer, U.W.

2015-01-01

As the chemical characterisations of certain cement-based radioactive waste-forms produced by the Nuclear-Services of Juelich Research Centre were not yet fully available, a related study was conducted. In this work the interaction of a specific cement-matrix with incorporated radioactive aggregates, so-called drum-dryer product, was investigated. Therefore, representative cement-samples containing the radioactive waste were taken. The main focus was laid on these samples' behaviour under leaching conditions to quantify soluble and insoluble compounds. Additionally, possible chemical interactions of cement components with drum-dryer product were evaluated. For these purposes, chemical analytics as well as physical methods for characterisation and structural evaluation of the waste-form' s behaviour were used. The leaching experiments lasted for up to 39 days. A comparison of the results of the elementary and ion-chromatographic analysis before and after leaching of the samples was carried out. This lead to the deduction that the majority of the drum-dryer product is not incorporated in the cement matrix in the form of insoluble compounds like a solid solution. Although structural examinations showed the formation of an Apatite-phase that is not characteristic for portland cement, they also supported the measured overall high leachability of the cemented drum-dryer products. It can be concluded that the chemical interaction between the cement matrix and drum-dryer product during and after cementation plays a subordinate, yet not negligible, role with respect to solubility of the drum dryer product under aqueous leaching conditions. Additionally, it can be postulated that the drum-dryer product did not undergo substantial chemical alteration in the environment created by the cement-matrix and the respective leaching experiments. (authors)

Personal exposure to inhalable cement dust among construction workers

International Nuclear Information System (INIS)

Peters, Susan; Kromhout, Hans; Thomassen, Yngvar; Fechter-Rink, Edeltraud

2009-01-01

A case study was carried out in 2006-2007 to assess the actual cement dust exposure among construction workers involved in a full-scale construction project and as a comparison among workers involved in various stages of cement and concrete production. Full-shift personal exposure measurements were performed for several job types. Inhalable dust and cement dust (based on analysis of elemental calcium) concentrations were determined. Inhalable dust exposures at the construction site ranged from 0.05 to 34 mg/m3, with a mean concentration of 1.0 mg/m3. For inhalable cement dust mean exposure was 0.3 mg/m3 (range 0.02-17 mg/m3). Reinforcement and pouring workers had the lowest average concentrations. Inhalable dust levels in the ready-mix and pre-cast concrete plants were, on average, below 0.5 mg/m3 for inhalable dust and below 0.2 mg/m3 for inhalable cement dust. Highest dust concentrations were measured in cement production, particularly during cleaning tasks (inhalable dust GM=55 mg/m3; inhalable cement dust GM=33 mg/m3) at which point the workers wore personal protective equipment. Elemental measurements showed highest but very variable cement percentages in the cement plant and very low percentages of cement during reinforcement work and pouring.

A Study on the Manufacturing Properties of Crack Self-Healing Capsules Using Cement Powder for Addition to Cement Composites

Directory of Open Access Journals (Sweden)

Yun-Wang Choi

2017-01-01

Full Text Available We fabricated crack self-healing capsules using cement powder for mixing into cement composites and evaluated the properties of the capsule manufacturing process in this study. The manufacture of the self-healing capsules is divided into core production processing of granulating cement in powder form and a coating process for creating a wall on the surfaces of the granulated cement particles. The produced capsules contain unhardened cement and can be mixed directly with the cement composite materials because they are protected from moisture by the wall material. Therefore, the untreated cement is present in the form of a capsule within the cement composite, and hydration can be induced by moisture penetrating the crack surface in the event of cracking. In the process of granulating the cement, it is important to obtain a suitable consistency through the kneading agent and to maintain the moisture barrier performance of the wall material. We can utilize the results of this study as a basis for advanced self-healing capsule technology for cement composites.

Design and application of environmentally effective concrete with usage of chrysotile-cement waste

Directory of Open Access Journals (Sweden)

Egorova Lada

2016-01-01

Full Text Available Construction is resource-demanding industry, characterized by a large volume of waste. Particularly chrysotile cement waste obtained both in production and in dismantling over age chrysotile-cement products: corrugated asbestos boards and flat sheets, chrysotile-cement tubes. We propose to use dry chrysotile-cement waste as recycled aggregate for concrete. Based on developed compositions and identified properties of heavy concrete with chrysotile-cement waste introduce this technology to the production of foundation wall blocks. The studies confirmed the possibility of using chrysotile-cement aggregate and fine screening of crushing as a secondary coarse and fine aggregates for concrete with proper quality without increasing the cost of the product. Environmental safety of the obtained products was ensured. The direction for implementation of the research project was proposed.

Numerical modelling of porous cement-based materials by superabsorbent polymers

DEFF Research Database (Denmark)

Viejo, Ismael; Esteves, Luis Pedro; Laspalas, Manuel

2016-01-01

The development of new cementitious materials raises new challenges with regard to structural design. One of the potential applications of superabsorbent polymers (SAP) is to deliver well-defined porosity to cement systems. This is particularly interesting for the development of porous cement...

Immobilisation of ion exchange resins in cement: final report

International Nuclear Information System (INIS)

Howard, C.G.; Jolliffe, C.B.; Lee, D.J.

1989-03-01

The removal of activity from spent decontaminating solutions eg LOMI can be achieved using organic ion exchange resins. These resins can be successfully immobilised in cement based matrices. The optimum cement system contained 10% Ordinary Portland Cement 84% gg Blast Furnace Slag, 6% Microsilica with a water cement ratio of 0.5 and a dry resin loading of 36% with respect to total weight. This information was successfully scaled up to 200 litres giving a product with acceptable compressive strength, dimensional stability and elastic modulus. Storage of samples under water appears to have no detrimental effects on the product's properties. (author)

Sustainable Nanopozzolan Modified Cement: Characterizations and Morphology of Calcium Silicate Hydrate during Hydration

Directory of Open Access Journals (Sweden)

N. Mohamed Sutan

2015-01-01

Full Text Available There are environmental and sustainable benefits of partially replacing cement with industrial by-products or synthetic materials in cement based products. Since microstructural behaviours of cement based products are the crucial parameters that govern their sustainability and durability, this study investigates the microstructural comparison between two different types of cement replacements as nanopozzolan modified cement (NPMC in cement based product by focusing on the evidence of pozzolanic reactivity in corroboration with physical and mechanical properties. Characterization and morphology techniques using X-ray diffraction (XRD, Fourier transform infrared spectroscopy (FTIR, energy-dispersive X-ray spectroscopy (EDS, and scanning electron microscopy (SEM were carried out to assess the pozzolanic reactivity of cement paste modified with the combination of nano- and micro silica as NPMC in comparison to unmodified cement paste (UCP of 0.5 water to cement ratio (w/c. Results were then substantiated with compressive strength (CS results as mechanical property. Results of this study showed clear evidence of pozzolanicity for all samples with varying reactivity with NPMC being the most reactive.

Energy Efficiency Improvement Opportunities for the Cement Industry

Energy Technology Data Exchange (ETDEWEB)

Price, Lynn; Worrell, Ernst; Galitsky, Christina; Price, Lynn

2008-01-31

This report provides information on the energy savings, costs, and carbon dioxide emissions reductions associated with implementation of a number of technologies and measures applicable to the cement industry. The technologies and measures include both state-of-the-art measures that are currently in use in cement enterprises worldwide as well as advanced measures that are either only in limited use or are near commercialization. This report focuses mainly on retrofit measures using commercially available technologies, but many of these technologies are applicable for new plants as well. Where possible, for each technology or measure, costs and energy savings per tonne of cement produced are estimated and then carbon dioxide emissions reductions are calculated based on the fuels used at the process step to which the technology or measure is applied. The analysis of cement kiln energy-efficiency opportunities is divided into technologies and measures that are applicable to the different stages of production and various kiln types used in China: raw materials (and fuel) preparation; clinker making (applicable to all kilns, rotary kilns only, vertical shaft kilns only); and finish grinding; as well as plant wide measures and product and feedstock changes that will reduce energy consumption for clinker making. Table 1 lists all measures in this report by process to which they apply, including plant wide measures and product or feedstock changes. Tables 2 through 8 provide the following information for each technology: fuel and electricity savings per tonne of cement; annual operating and capital costs per tonne of cement or estimated payback period; and, carbon dioxide emissions reductions for each measure applied to the production of cement. This information was originally collected for a report on the U.S. cement industry (Worrell and Galitsky, 2004) and a report on opportunities for China's cement kilns (Price and Galitsky, in press). The information provided in

Feasibility of backfilling mines using cement kiln dust, fly ash, and cement blends

Directory of Open Access Journals (Sweden)

Beltagui H.

2018-01-01

Full Text Available Cement kiln dust (CKD is an industrial by-product of the cement manufacturing process, the composition of which can vary widely. Recent years of using alternative fuels have resulted in higher chloride and alkali contents within CKDs; as such, this limits the applications in which CKDs can be utilised. Using a CKD containing a high free lime content of 29.5%, it is shown that this CKD is capable of activating pulverized fuel ash (PFA due to its high alkalinity, which can be utilised in low strength un-reinforced applications. One potential application involves the backfill of mines, reducing the need for continuous maintenance of the mine. This study focuses on the compressive strength achieved by various blends of CKD, PFA, and cement. Samples were hand mixed and compacted in 100 mm x 50 mm diameter cylinders, and unconfined compressive strength measurements taken at 28 and 56 days. The hydration products were assessed through the use of x-ray diffraction and thermogravimetric analysis. Aiming to maximise the use of CKD at a water to binder (w/b ratio of 0.2, it was found that the maximum CKD content possible to achieve the required strength was 90% CKD blended with 10% cement.

Densified ultra-light cement-based materials

DEFF Research Database (Denmark)

Esteves, Luis Pedro

2015-01-01

be used as a “clean technology” in the production of cement-based materials for structural applications with a low carbon footprint. This paper describes the principles of this concept coupled with experimental results on the basic properties of this enhanced type of cement-based materials with combined...

Predicting the Impact of Multiwalled Carbon Nanotubes on the Cement Hydration Products and Durability of Cementitious Matrix Using Artificial Neural Network Modeling Technique

Directory of Open Access Journals (Sweden)

Babak Fakhim

2013-01-01

Full Text Available In this study the feasibility of using the artificial neural networks modeling in predicting the effect of MWCNT on amount of cement hydration products and improving the quality of cement hydration products microstructures of cement paste was investigated. To determine the amount of cement hydration products thermogravimetric analysis was used. Two critical parameters of TGA test are PHPloss and CHloss. In order to model the TGA test results, the ANN modeling was performed on these parameters separately. In this study, 60% of data are used for model calibration and the remaining 40% are used for model verification. Based on the highest efficiency coefficient and the lowest root mean square error, the best ANN model was chosen. The results of TGA test implied that the cement hydration is enhanced in the presence of the optimum percentage (0.3 wt% of MWCNT. Moreover, since the efficiency coefficient of the modeling results of CH and PHP loss in both the calibration and verification stages was more than 0.96, it was concluded that the ANN could be used as an accurate tool for modeling the TGA results. Another finding of this study was that the ANN prediction in higher ages was more precise.

Influence of dunite mineral additive on strength of cement

Science.gov (United States)

Vasilyeva, A. A.; Moskvitina, L. V.; Moskvitin, S. G.; Lebedev, M. P.; Fedorova, G. D.

2017-12-01

The work studies the applicability of dunite rocks from Inagli massif (South Yakutia) for the production of mixed (composite) cement. The paper reviews the implementation of dunite for manufacturing materials and products. The chemical and mineral compositions of Inagli massif dunite rocks are presented, which relegate the rocks to magnesia-silicate rocks of low-quality in terms of its application as refractory feedstock due to appreciable serpentinization of dunite. The work presents the results of dunite study in terms of its applicability as an additive to Portland cement. The authors have established that dunite does not feature hydraulicity and can be used as a filling additive to Portland cement in the amount of up to 40%. It was unveiled that the mixed grinding of Portland cement and dunite sand with specific surface area of 5500 cm2/g yields the cement that complies with GOST 31108-2016 for CEM II and CEM V normal-cured cements with strength grades of 32.5 and 42.5. The work demonstrates the benefits of the studies of dunite as a filling additive for producing both Portland cement with mineral component and composite (mixed) cement.

Properties and hydration of blended cements with steelmaking slag

International Nuclear Information System (INIS)

Kourounis, S.; Tsivilis, S.; Tsakiridis, P.E.; Papadimitriou, G.D.; Tsibouki, Z.

2007-01-01

The present research study investigates the properties and hydration of blended cements with steelmaking slag, a by-product of the conversion process of iron to steel. For this purpose, a reference sample and three cements containing up to 45% w/w steel slag were tested. The steel slag fraction used was the '0-5 mm', due to its high content in calcium silicate phases. Initial and final setting time, standard consistency, flow of normal mortar, autoclave expansion and compressive strength at 2, 7, 28 and 90 days were measured. The hydrated products were identified by X-ray diffraction while the non-evaporable water was determined by TGA. The microstructure of the hardened cement pastes and their morphological characteristics were examined by scanning electron microscopy. It is concluded that slag can be used in the production of composite cements of the strength classes 42.5 and 32.5 of EN 197-1. In addition, the slag cements present satisfactory physical properties. The steel slag slows down the hydration of the blended cements, due to the morphology of contained C 2 S and its low content in calcium silicates

Design and application of environmentally effective concrete with usage of chrysotile-cement waste

OpenAIRE

Egorova Lada; Semenov Vyacheslav; Pligina Anna; Askhadullin Aizat

2016-01-01

Construction is resource-demanding industry, characterized by a large volume of waste. Particularly chrysotile cement waste obtained both in production and in dismantling over age chrysotile-cement products: corrugated asbestos boards and flat sheets, chrysotile-cement tubes. We propose to use dry chrysotile-cement waste as recycled aggregate for concrete. Based on developed compositions and identified properties of heavy concrete with chrysotile-cement waste introduce this technology to the ...

Comparative analysis of compressive strength tests at age of 28 and 90 days and density of products using chemical additives in cementing radioactive waste

International Nuclear Information System (INIS)

Vieira, Vanessa Mota; Tello, Cledola Cassia Oliveira de

2013-01-01

In this research it has been studied the effects of chemical additives (admixtures) in the cementation process of radioactive wastes, which are used to improve the properties of waste cementation process, both of the paste and of the solidified product. However there are a large variety of these materials that are frequently changed or taken out of the market, then it is essential to know the commercially available materials and their effects. The tests were carried out with a solution simulating the evaporator concentrate waste coming from PWR nuclear reactors. It was cemented using two formulations, A and B, incorporating higher or lower amount of waste, respectively. It was added chemical admixtures from two manufacturers (S and H), which were: accelerators, set retarders and superplasticizers. The experiments were organized by a factorial design 2 3 . The measured parameters were the viscosity, the setting time, the paste and product density and the compressive strength. In this study we performed comparative analyzes of the results of compressive strength at age of 28 and 90 days and between the densities of the samples at the same ages.The compressive strength test at age of 28 days is considered a parameter essential issues related to security handling, transport and storage of cemented waste product. The results showed that the addition of accelerators improved the compressive strength of the cemented product, but presented lower values density products. (author)

Immobilisation of shredded waste in a cement monolith

International Nuclear Information System (INIS)

James, J.M.; Smith, D.L.

1987-11-01

During 1983/84 work was continued on the development of the process for the encapsulation of shredded waste in cement. Using simulant shredded waste the conditions for operating the process on the 500 litres scale have been established. Evaluation of the cemented product showed that it was satisfactorily infilled with cement grout with no significant voidage. (author)

FUZZY LOGIC CONTROLLER AS MODELING TOOL FOR THE BURNING PROCESS OF A CEMENT PRODUCTION PLANT

Directory of Open Access Journals (Sweden)

P.B. Osofisan

2012-01-01

Full Text Available

ENGLISH ABSTRACT: A comprehensive optimisation of the cement production process presents a problem since the input variables as well as the output variables are non-linear, interdependent and contain uncertainties. To arrive at a solution, a Fuzzy Logic controller has been designed to achieve a well-defined relationship between the main and vital variables through the instrumentality of a Fuzzy Model. The Fuzzy Logic controller has been simulated on a digital computer using MATLAB 5.0 Fuzzy Logic Tool Box, using data from a local cement production plant.

AFRIKAANSE OPSOMMING: Die omvattende optimisering van 'n proses wat sement vervaardig, word beskryf deur nie-linieêre inset- en uitsetveranderlikes wat onderling afhanklik is, en ook van onsekere aard is. Om 'n optimum oplossing te verkry, word 'n Wasigheidsmodel gebruik. Die model word getoets deur gebruik te maak van die MATLAB 5.0 Fuzzy Logic Tool Box en data vanaf 'n lokale sementvervaardigingsaanleg.

Evaluation of brazilian bentonites as additive in the radwaste cementation

International Nuclear Information System (INIS)

Tello, C.C.O. de.

1988-01-01

The behavior of some Brazilian bentonites has been evaluated, concerning to their use as additive in the radwaste cementation. The purpose of the bentonite is to retain the radioelements in the final product in leaching process. Experiments to determine properties such as compressive strenght, viscosity, set time leaching and cesium sorption have been carried out to this evaluation. After one-year test, the results show that the bentonites greatly reduce the cesium release. A literature survey about cementation process and plants and about the cement product characteristics has been made in order to obtain a reliable final product, able to be transported and storaged. Some leaching test methods and mathematical models, that could be applied in the evaluation of cement products with bentonite have been evaluated. (author) [pt

Utilization of municipal sewage sludge as additives for the production of eco-cement

International Nuclear Information System (INIS)

Lin, Yiming; Zhou, Shaoqi; Li, Fuzhen; Lin, Yixiao

2012-01-01

Highlights: ► The results of X-ray diffraction (XRD) pattern and scanning electron micrograph (SEM) indicated that the major components in the eco-cement clinkers were similar to those in ordinary Portland cement. ► Though the C 2 S phase formation increased with the increase of sewage sludge contents. ► All the eco-cement pastes had a longer initial setting time and final setting time than those of plain cement paste, which increased as the sewage sludge contents in raw meal increased. ► All the eco-cement pastes had lower early flexural strengths and it increased with the increase of sewage sludge contents increased, while the compressive strengths decreased slightly. ► However, it had no significant effect on all the strengths at later ages. - Abstract: The effects of using dried sewage sludge as additive on cement property in the process of clinker burning were investigated in this paper. The eco-cement samples were prepared by adding 0.50–15.0% of dried sewage sludge to unit raw meal, and then the mixtures were burned at 1450 °C for 2 h. The results indicated that the major components in the eco-cement clinkers were similar to those in ordinary Portland cement. Although the C 2 S phase formation increased with the increase of sewage sludge content, it was also found that the microstructure of the mixture containing 15.0% sewage sludge in raw meal was significantly different and that a larger amount of pores were distributed in the clinker. Moreover, all the eco-cement pastes had a longer initial setting time and final setting time than those of plain cement paste, which increased as the sewage sludge content in the raw meal increased. All the eco-cement pastes had lower early flexural strengths, which increased as the sewage sludge content increased, while the compressive strengths decreased slightly. However, this had no significant effect on all the strengths at later stages. Furthermore, the leaching concentrations of all the types of eco-cement

Review of technologies for mercury removal from flue gas from cement production processes

DEFF Research Database (Denmark)

Zheng, Yuanjing; Jensen, Anker Degn; Windelin, Christian

2012-01-01

sources of mercury in the cement kiln flue gas. Cement plants are quite different from power plants and waste incinerators regarding the flue gas composition, temperature, residence time, and material circulation. Cement kiln systems have some inherent ability to retain mercury in the solid materials due...... to the adsorption of mercury on the solids in the cold zone. However, recirculation of the kiln dust to the kiln will cause release of the captured mercury. The mercury chemistry in cement kiln systems is complicated and knowledge obtained from power plants and incinerators cannot be directly applied in cement...

Strength improvement of fibre cement product

Directory of Open Access Journals (Sweden)

Waranya Sonphuak

2013-10-01

Full Text Available This paper presents a methodology to improve the strength or the Modulus of Rupture (MOR of fibre cement. The Six Sigma approach with the DMAIC steps was applied to a case study company. This research started from defining problem, setting the project objective and the project scope. Next, the measurement system was analyzed and the process map was set up. The potential factors of the problem was then determined. Due to there were many factors that affect the MOR, the Cause and Effect Matrix and the Failure Mode and Effect Analysis technique were then used to reduce the number of factors to be studied further. Next, three process factors, which were the pulp slurry freeness, the film-layer thickness, and the pressure step, were optimized using the results from the Box-Behnken experimental design. Other 13 remaining factors were improved by creating or revising the standard work instructions and training the operators. After that, the statistical process control and the control plan were set up to control the production processes. After improvement, the process capability index (Ppk significantly increased from 0.26 to 1.35.

Cementation of Nuclear Graphite Using Geopolymers

International Nuclear Information System (INIS)

Girke, N.A.; Steinmetz, H-J.; Bukaemsky, A.; Bosbach, D.; Hermann, E.; Griebel, I.

2016-01-01

Geopolymers are solid aluminosilicate materials usually formed by alkali hydroxide or alkali silicate activation of solid precursors such as coal fly ash, calcined clay and/or metallurgical slag. Today the primary application of geopolymer technology is in the development of alternatives to Portland-based cements. Variations in the ratio of aluminium to silicon, and alkali to silicon or addition of structure support, produce geopolymers with different physical and mechanical properties. These materials have an amorphous three-dimensional structure that gives geopolymers certain properties, such as fire and acid resistance, low leach rate, which make them an ideal substitute for ordinary Portland cement (OPC) in a wide range of applications especially in conditioning and storage of radioactive waste. Therefore investigations have been initiated on how and to which amount graphite as a hydrophobic material can be mixed with cement or concrete to form stable waste products and which concretes fulfil the necessary specifications best. As a result, geopolymers have been identified as a promising matrix for graphite containing nuclear wastes. With geopolymers, both favourable properties in the cementation process and a high long time structural stability of the products can be achieved. Investigations include: • direct mixing of graphite with geopolymers with or without sand as a mechanically stabilizing medium; • production of cement-graphite granulates as intermediate products and embedding of these granulates in geopolymer; • coating of formed graphite pieces with geopolymer.The report shows that carbon in the form of graphite can both be integrated with different grain size spectra as well as shaped in the hydraulic binder geopolymer and meets the requirements for a stable long-term immobilisation. (author)

Respiratory tract mortality in cement workers: a proportionate mortality study

Science.gov (United States)

2012-01-01

Background The evidence regarding the association between lung cancer and occupational exposure to cement is controversial. This study investigated causes of deaths from cancer of respiratory tract among cement workers. Methods The deaths of the Greek Cement Workers Compensation Scheme were analyzed covering the period 1969-1998. All respiratory, lung, laryngeal and urinary bladder cancer proportionate mortality were calculated for cement production, maintenance, and office workers in the cement industry. Mortality from urinary bladder cancer was used as an indirect indicator of the confounding effect of smoking. Results Mortality from all respiratory cancer was significantly increased in cement production workers (PMR = 1.91; 95% CI 1.54 to 2.33). The proportionate mortality from lung cancer was significantly elevated (PMR = 2.05; 95% CI 1.65 to 2.52). A statistically significant increase in proportionate mortality due to respiratory (PMR = 1.7; 95% CI 1.2 to 2.34). and lung cancer (PMR = 1.67;95% CI = 1.15-2.34) among maintenance workers has been observed. The PMR among the three groups of workers (production, maintenance, office) did differ significantly for lung cancer (p = 0.001), while the PMR for urinary bladder cancer found to be similar among the three groups of cement workers. Conclusion Cement production, and maintenance workers presented increased lung and respiratory cancer proportionate mortality, and this finding probably cannot be explained by the confounding effect of smoking alone. Further research including use of prospective cohort studies is needed in order to establish a causal association between occupational exposure to cement and risk of lung cancer. PMID:22738120

Guidebook for Using the Tool BEST Cement: Benchmarking and Energy Savings Tool for the Cement Industry

Energy Technology Data Exchange (ETDEWEB)

Galitsky, Christina; Price, Lynn; Zhou, Nan; Fuqiu , Zhou; Huawen, Xiong; Xuemin, Zeng; Lan, Wang

2008-07-30

The Benchmarking and Energy Savings Tool (BEST) Cement is a process-based tool based on commercially available efficiency technologies used anywhere in the world applicable to the cement industry. This version has been designed for use in China. No actual cement facility with every single efficiency measure included in the benchmark will likely exist; however, the benchmark sets a reasonable standard by which to compare for plants striving to be the best. The energy consumption of the benchmark facility differs due to differences in processing at a given cement facility. The tool accounts for most of these variables and allows the user to adapt the model to operational variables specific for his/her cement facility. Figure 1 shows the boundaries included in a plant modeled by BEST Cement. In order to model the benchmark, i.e., the most energy efficient cement facility, so that it represents a facility similar to the user's cement facility, the user is first required to input production variables in the input sheet (see Section 6 for more information on how to input variables). These variables allow the tool to estimate a benchmark facility that is similar to the user's cement plant, giving a better picture of the potential for that particular facility, rather than benchmarking against a generic one. The input variables required include the following: (1) the amount of raw materials used in tonnes per year (limestone, gypsum, clay minerals, iron ore, blast furnace slag, fly ash, slag from other industries, natural pozzolans, limestone powder (used post-clinker stage), municipal wastes and others); the amount of raw materials that are preblended (prehomogenized and proportioned) and crushed (in tonnes per year); (2) the amount of additives that are dried and ground (in tonnes per year); (3) the production of clinker (in tonnes per year) from each kiln by kiln type; (4) the amount of raw materials, coal and clinker that is ground by mill type (in tonnes per

Studies of the setting behavior of cement suspensions

International Nuclear Information System (INIS)

Rudolph, G.; Luo, S.; Vejmelka, P.; Koester, R.

1983-10-01

The design of process for cementation of radioactive waste solutions is determined not only by the quality of the final product but also by the behavior of the cement grout before and during setting. For these reasons quantitative investigations were performed on the characteristics of the cement suspensions considered for solidification of intermediate-level liquid wastes which are composed mainly of cement, bentonite, simulated waste solution, and water. Particular interest was given to the differences in behavior of the various types of cement. The parameters investigated include viscosity, bleeding, volume change during setting, influence of compacting by vibration, time of setting, heat of hydration. At the end of the report the merits and drawbacks of the different cements are tabulated. These data may serve as a decision aid in selecting an appropriate type of cement

Crystallographic characterization of cement pastes hydrated with NaCl; Caracterizacao cristalografica de pastas de cimento hidratadas com NaCl

Energy Technology Data Exchange (ETDEWEB)

Melo, Carina Gabriela de Melo e; Martinelli, Antonio Eduardo; Melo, Dulce Maria Araujo; Melo, Marcus Antonio de Freitas; Melo, Vitor Rodrigo de Melo e [Universidade Federal do Rio Grande do Norte (UFRN), Natal, RN (Brazil)

2012-07-01

One of the major current challenges faced by oil companies is the exploration of pre salt basins. Salt layers deposited upon the evaporation of ocean water and continental separation are mainly formed by NaCl and isolate immense oil reservoirs. The mechanical stability and zonal isolation of oil wells that run through salt layers must be fulfilled by cement sheaths saturated with NaCl to assure chemical compatibility between cement and salt layer. The present study aimed at evaluating the effect of NaCl addition on the hydration of oil well cement slurries as well as identifying the nature of crystalline phases present in the hardened cement. To that end, cement slurries containing NaCl were mixed, hardened and characterized by X-ray diffraction. The results revealed that the presence of NaCl affects the formation of hydration products by the presence of Friedel's salt. The intensity of the corresponding peaks increase as the contents of NaCl in the slurry increase. High concentrations of NaCl in Portland slurries increase the setting time of cement and the presence of Friedel's salt decreases the strength of the hardened cement. (author)

Heavy cement slurries; Pastas pesadas de cimento

Energy Technology Data Exchange (ETDEWEB)

Silva, Francisco Avelar da; Conceicao, Antonio C. Farias [PETROBRAS, XX (Brazil). Distrito de Perfuracao do Nordeste. Div. de Tecnicas de Perfuracao; Marins, Carlos Cesar Silva [PETROBRAS, XX (Brazil). Dept. de Perfuracao. Div. de Revestimento e Cimentacao

1990-12-31

When going deeper in a high pressure well, the only way to successfully cement your casing or linear is through the use of heavy cement slurry. In 1987 PETROBRAS geologists presented to the Drilling Department a series of deep, hot and high pressure wells to be drilled. The Casing and Cement Division of this department then started a program to face this new challenge. This paper introduces the first part of this program and shows how PETROBRAS is dealing with heavy weight slurries. We present the slurry formulations tested in laboratory, the difficulties found in mixing them in the field, rheology measurements, API free water and API fluid loss from both laboratory and field samples. (author) 3 tabs.

Energy economy and industrial ecology in the Brazilian cement sector

International Nuclear Information System (INIS)

Tavares, Marina Elisabete Espinho; Schaeffer, Roberto

1999-01-01

The article discusses the following issues of the Brazilian cement sector: the Brazilian cement main types specification, cement quantities evolution produced in Brazil from 1987 to 1997, energy conservation in the cement production process with additives, energy economy cost estimates from the utilization of additives, and several technologies energy economy cost used in the industrial sector

Bacteriological challenges to asbestos cement water distribution pipelines.

Science.gov (United States)

Wang, Dunling; Cullimore, D Roy

2010-01-01

Asbestos cement (AC) pipes were commonly installed in the drinking water distribution systems from the mid 1920s to the late 1980s. In recent years, an increase in the number of water main breaks has occurred in the AC portions of some pipe networks, which can be partially attributed to the corrosion of the aged pipes. This study evaluated the potential role that microorganisms may have played in the degeneration and failure of AC pipes. In this study, a fresh AC pipe section was collected from the distribution network of the City of Regina, Canada and examined for microbiological activities and growth on inside surfaces of pipe sample. Black slime bacterial growths were found to be attached to inner pipe surfaces and a distinctively fibrous internal coating (patina) with iron oxides was formed over the time. The microbial populations inside the patina and the black slime were tested with BART testers. Heterotrophic aerobic bacteria (HAB) and slime forming bacteria (SLYM) dominated in both the black growths and inside the patina. Iron related bacteria, denitrification bacteria and sulfate reducing bacteria were also commonly present. Microbial challenge assays were conducted by submerging the cut segments of the AC pipe into selected bacterial cultures for a period of 10 days under both aerobic and anaerobic environments. Weight changes were determined and the surface morphology was examined for each of the assayed pipe segments. Results indicated that acid producing bacteria, SLYM and HAB could facilitate the pipe weight loss under anaerobicenvironments.

Estimation and measurement of porosity change in cement paste

International Nuclear Information System (INIS)

Lee, Eunyong; Jung, Haeryong; Kwon, Ki-jung; Kim, Do-Gyeum

2011-01-01

Laboratory-scale experiments were performed to understand the porosity change of cement pastes. The cement pastes were prepared using commercially available Type-I ordinary Portland cement (OPC). As the cement pastes were exposed in water, the porosity of the cement pastes sharply increased; however, the slow decrease of porosity was observed as the dissolution period was extended more than 50 days. As expected, the dissolution reaction was significantly influenced by w/c ratio and the ionic strength of solution. A thermodynamic model was applied to simulate the porosity change of the cement pastes. It was highly influenced by the depth of the cement pastes. There was porosity increase on the surface of the cement pastes due to dissolution of hydration products, such as portlandite, ettringite, and CSH. However, the decrease of porosity was estimated inside the cement pastes due to the precipitation of cement minerals. (author)

Portland cement hydration and early setting of cement stone intended for efficient paving materials

Science.gov (United States)

Grishina, A.

2017-10-01

Due to the growth of load on automotive roads, modern transportation engineering is in need of efficient paving materials. Runways and most advanced highways require Portland cement concretes. This makes important the studies directed to improvement of binders for such concretes. In the present work some peculiarities of the process of Portland cement hydration and early setting of cement stone with barium hydrosilicate sol were examined. It was found that the admixture of said sol leads to a shift in the induction period to later times without significant change in its duration. The admixture of a modifier with nanoscale barium hydrosilicates increases the degree of hydration of the cement clinker minerals and changes the phase composition of the hydration products; in particular, the content of portlandite and tricalcium silicate decreases, while the amount of ettringite increases. Changes in the hydration processes of Portland cement and early setting of cement stone that are caused by the nanoscale barium hydrosilicates, allow to forecast positive technological effects both at the stage of manufacturing and at the stage of operation. In particular, the formwork age can be reduced, turnover of molds can be increased, formation of secondary ettringite and corrosion of the first type can be eliminated.

Using bio-based polymers for curing cement-based materials

NARCIS (Netherlands)

Zlopasa, J.; Koenders, E.A.B.; Picken, S.J.

2014-01-01

Curing is the process of controlling the rate and extent of moisture loss from the surface of cement based materials. It is the final stage in the production of cement-based materials and it is the essential part for achieving continuous hydration of cement, while avoiding cracking due to drying

Managing the maintenance inventory of a cement manufacturer

Directory of Open Access Journals (Sweden)

Morne Eloff

2013-11-01

Full Text Available Inventory management is a crucial aspect of managing a company successfully. This is even more apparent in the case of maintenance inventories for production equipment, which impact directly on production equipment efficiency. This is a typical inventory management issue for a cement manufacturer that faces the problem of managing its maintenance inventories optimally when certain maintenance items have exceptionally long lead times (100 weeks and values in excess of R500 000. An assessment of the cement manufacturer’s approach to managing its maintenance inventories indicated various shortcomings, which have resulted in a significant level of obsolescence. One approach to managing maintenance inventories efficiently is to implement a classification of the inventory items in terms of their criticality to the cement production process. The critical nature of a component could be established through a risk-based approach (minimisation of the risk of production loss and taking into account the type of maintenance (planned vs unplanned that the component is required for. A risk-based approach should form the basis of the maintenance inventory management of the cement manufacturer as this would allow the cement manufacturer to utilise other inventory management methods effectively. In addition, it is important to ensure that employees are well versed in the different inventory management approaches utilised and that high levels of integration between departments are pursued.

Development of nanosilica bonded monetite cement from egg shells

Energy Technology Data Exchange (ETDEWEB)

Zhou, Huan, E-mail: huanzhou@cczu.edu.cn [Institute of Biomedical Engineering and Health Sciences, Changzhou University, Changzhou, Jiangsu (China); Department of Mechanical, Industrial and Manufacturing Engineering, The University of Toledo, Toledo, OH (United States); Luchini, Timothy J.F.; Boroujeni, Nariman Mansouri [Department of Mechanical, Industrial and Manufacturing Engineering, The University of Toledo, Toledo, OH (United States); Agarwal, Anand K.; Goel, Vijay K. [Department of Bioengineering, The University of Toledo, Toledo, OH (United States); Bhaduri, Sarit B. [Department of Mechanical, Industrial and Manufacturing Engineering, The University of Toledo, Toledo, OH (United States); Division of Dentistry, The University of Toledo, Toledo, OH (United States)

2015-05-01

This work represents further effort from our group in developing monetite based calcium phosphate cements (CPC). These cements start with a calcium phosphate powder (MW-CPC) that is manufactured using microwave irradiation. Due to the robustness of the cement production process, we report that the starting materials can be derived from egg shells, a waste product from the poultry industry. The CPC were prepared with MW-CPC and aqueous setting solution. Results showed that the CPC hardened after mixing powdered cement with water for about 12.5 ± 1 min. The compressive strength after 24 h of incubation was approximately 8.45 ± 1.29 MPa. In addition, adding colloidal nanosilica to CPC can accelerate the cement hardening (10 ± 1 min) process by about 2.5 min and improve compressive strength (20.16 ± 4.39 MPa), which is more than double the original strength. The interaction between nanosilica and CPC was monitored using an environmental scanning electron microscope (ESEM). While hardening, nanosilica can bond to the CPC crystal network for stabilization. The physical and biological studies performed on both cements suggest that they can potentially be used in orthopedics. - Highlights: • Cement raw powder is derived from egg shells. • A microwave assisted system is used for preparing monetite bone cement. • Colloidal silica is used to reinforce cement.

Development of nanosilica bonded monetite cement from egg shells

International Nuclear Information System (INIS)

Zhou, Huan; Luchini, Timothy J.F.; Boroujeni, Nariman Mansouri; Agarwal, Anand K.; Goel, Vijay K.; Bhaduri, Sarit B.

2015-01-01

This work represents further effort from our group in developing monetite based calcium phosphate cements (CPC). These cements start with a calcium phosphate powder (MW-CPC) that is manufactured using microwave irradiation. Due to the robustness of the cement production process, we report that the starting materials can be derived from egg shells, a waste product from the poultry industry. The CPC were prepared with MW-CPC and aqueous setting solution. Results showed that the CPC hardened after mixing powdered cement with water for about 12.5 ± 1 min. The compressive strength after 24 h of incubation was approximately 8.45 ± 1.29 MPa. In addition, adding colloidal nanosilica to CPC can accelerate the cement hardening (10 ± 1 min) process by about 2.5 min and improve compressive strength (20.16 ± 4.39 MPa), which is more than double the original strength. The interaction between nanosilica and CPC was monitored using an environmental scanning electron microscope (ESEM). While hardening, nanosilica can bond to the CPC crystal network for stabilization. The physical and biological studies performed on both cements suggest that they can potentially be used in orthopedics. - Highlights: • Cement raw powder is derived from egg shells. • A microwave assisted system is used for preparing monetite bone cement. • Colloidal silica is used to reinforce cement

Exploratory characterization of volcanic ash sourced from Uganda as a pozzolanic material in portland cement concrete

NARCIS (Netherlands)

Buregyeya, A.; Quercia Bianchi, G.; Spiesz, P.R.; Florea, M.V.A.; Nassingwa, R.; Uzoegbo, H.C.; Schmidt, W.

2013-01-01

The need for alternative cementing materials to ordinary Portland cement (OPC) has promoted characterization research on pozzolana as an important ingredient in cement production. In Uganda, natural pozzolana application in cement production is done by only two producers of Portland cement and at a

A review on seashells ash as partial cement replacement

Science.gov (United States)

Mohammad, Wan Ahmad Soffian Bin Wan; Hazurina Othman, Nor; Ibrahim, Mohd Haziman Wan; Rahim, Masazurah A.; Shahidan, Shahiron; Rahman, Raha Abd

2017-11-01

This review paper emphasis on various sea shells ash such as cockle, clam, oyster, mollusc, periwinkle, snail, and green mussel shell ash as partial cement replacement and its objective is to create sustainable environment and reduce problems of global warming. Cement production give huge impact to environment in every stage of its production. These include air pollution in form of dust and, gases, sound and vibration during quarry crushing and milling. One of the solutions to solve this problem is by using modified cement. The modified cement is a cementitious material that meets or exceeds the Portland cement performance by combining and optimizes the recycle and wasted materials. This will indirectly reduce the use of raw materials and then, become a sustain construction materials. Therefore, the replacement of cement in concrete by various sea shell ash may create tremendous saving of energy and also leads to important environmental benefits. This study includes previous investigation done on the properties of chemical and mechanical such as specific gravity, chemical composition, compressive strength, tensile strength and flexural strength of concrete produced using partial replacement of cement by seashells ash. Results show that the optimum percentage of seashells as cement replacement is between 4 - 5%.

Feasibility study on energy conservation through modernization of cement plant (Sichuan Double Horse Cement Group Co. Ltd.)

Energy Technology Data Exchange (ETDEWEB)

NONE

2001-03-01

An investigational study was conducted of possibilities of energy conservation and greenhouse effect gas emission reduction in the cement production process of Double Horse Cement Co., Mianyang City, Sichuan Province, China. Double Horse Cement adopts the wet type long kiln production system and has a production ability of approximately 1.5 million t/y. In the project, as to three production lines out of the six production lines, improvement was planned to be made of the technologies on the following: mixing of raw materials, grinding of raw materials, NSP, clinker cooler, clinker pre-grinder, high-efficiency separator, waste heat use power generation, etc. As a result of the study, it was found that the energy conservation amount obtained was 54,646 toe/y. And, the amount of greenhouse effect gas reduction was 169,086 t-CO2/y. The total fund required for this project was approximately 5.553 billion yen and the internal earning rate was 7.36% after tax. When the project is carried out, expenses vs. effects are 9.8 toe/million yen in energy conservation amount and 30.4 t-CO2/million yen in greenhouse effect gas reduction. (NEDO)

Immobilisation of MTR waste in cement (product evaluation). Annual report March 1985

International Nuclear Information System (INIS)

Howard, C.G.; Smith, D.L.G.; Williams, J.R.A.

1986-01-01

This report describes work performed at Winfrith under the UKAEA's research and development programme on radioactive waste management. The work carried out during April 1984 to March 1985 on the evaluation of laboratory and 200 dm 3 scale products of cemented MTR waste was sponsored by the Department of the Environment as part of radioactive waste management research programme. The results will be used in the formulation of Government policy but at this stage they do not necessarily represent Government policy. (author)

Cement analysis using d + D neutrons

International Nuclear Information System (INIS)

Womble, Phillip C.; Paschal, Jon; Moore, Ryan

2005-01-01

In the cement industry, the primary concern is quality control. The earlier the cement industry can institute quality control upon their product, the more significant their savings in labor, energy and material. We are developing a prototype cement analyzer using pulsed neutrons from a d-D electronic neutron generator with the goal of ensuring quality control of cement in an on-line manner. By utilizing a low intensity d-D neutron source and a specially-designed moderator assembly, we are able to produce one of the safest neutron-based systems in the market. Also, this design includes some exciting new methods of data acquisition which may substantially reduce the final installation costs. In our proof-of-principle measurements, we were able to measure the primary components of cement (Al, Si, Ca and Fe) to limits required for the raw materials, the derived mixes and the clinkers utilizing this neutron generator

Elaborating the History of Our Cementing Societies

DEFF Research Database (Denmark)

Cao, Zhi; Shen, Lei; Løvik, Amund N.

2017-01-01

Modern cities and societies are built fundamentally based on cement and concrete. The global cement production has risen sharply in the past decades due largely to urbanization and construction. Here we deployed a top-down dynamic material flow analysis (MFA) model to quantify the historical deve...

Integrated energy optimisation for the cement industry: A case study perspective

International Nuclear Information System (INIS)

Swanepoel, Jan Adriaan; Mathews, Edward Henry; Vosloo, Jan; Liebenberg, Leon

2014-01-01

Highlights: • Integration of all energy-intensive components of a cement plant production process in a simulation package. • Uniquely, the simulation model incorporates constraints such as maintenance, production and dynamic energy costs. • The system was implemented on four different cement plants and a total energy cost saving of 7.1% was achieved. - Abstract: Energy costs play a major role in the cement production process. As much as 60% of total cost is allocated to energy and 18% to the consumption of electrical energy. Historically, energy cost savings were achieved by large infrastructure upgrades. These upgrades are often costly and lead to interruptions in production. In this paper the operation of all the energy intensive components of the cement production process are identified, modelled, integrated and optimised for minimum operational costs while meeting production targets. This integrated approach allows for simulation of the collective effect of individual production components. The system incorporates constraints such as maintenance, production and dynamic energy costs. No published research could be found where these constraints are incorporated into a single operational solution. The system was implemented on four cement plants and a total energy cost saving of 7% was achieved. This highlights the practical significance of an integrated approach to energy cost savings

Development of a biodegradable bone cement

International Nuclear Information System (INIS)

Yusof Abdullah; Nurhaslinda Ee Abdullah; Wee Pee Chai; Norita Mohd Zain

2002-01-01

Biodegradable bone cement is a newly developed bone repair material, which is able to give immediate support to the implant area, and does not obstruct the bone repairing and regeneration process through appropriate biodegradation rate, which is synchronized with the mechanical load it should bear. The purpose of this study is to locally produce biodegradable bone cement using HA as absorbable filler. The cement is composed of an absorbable filler and unsaturated polyester for 100% degradation. Cross-linking effect is achieved through the action of poly (vinyl pyrrol lidone) (PVP) and an initiator. On the other hand, PPF was synthesized using direct esterification method. Characteristics of the bone cement were studied; these included the curing time, cross-linking effect and curing temperature. The products were characterized using X-Ray diffraction (XRD) to perform phase analysis and Scanning Electrons Microscopes to determine the morphology. The physical and mechanical properties of the bone cement were also investigated. The biocompatibility of the bone cement was tested using simulated body physiological solution. (Author)

A modified PMMA cement (Sub-cement) for accelerated fatigue testing of cemented implant constructs using cadaveric bone.

Science.gov (United States)

Race, Amos; Miller, Mark A; Mann, Kenneth A

2008-10-20

Pre-clinical screening of cemented implant systems could be improved by modeling the longer-term response of the implant/cement/bone construct to cyclic loading. We formulated bone cement with degraded fatigue fracture properties (Sub-cement) such that long-term fatigue could be simulated in short-term cadaver tests. Sub-cement was made by adding a chain-transfer agent to standard polymethylmethacrylate (PMMA) cement. This reduced the molecular weight of the inter-bead matrix without changing reaction-rate or handling characteristics. Static mechanical properties were approximately equivalent to normal cement. Over a physiologically reasonable range of stress-intensity factor, fatigue crack propagation rates for Sub-cement were higher by a factor of 25+/-19. When tested in a simplified 2 1/2-D physical model of a stem-cement-bone system, crack growth from the stem was accelerated by a factor of 100. Sub-cement accelerated both crack initiation and growth rate. Sub-cement is now being evaluated in full stem/cement/femur models.

Evaluation of leaching behavior and immobilization of zinc in cement-based solidified products

Directory of Open Access Journals (Sweden)

Krolo Petar

2012-01-01

Full Text Available This study has examined leaching behavior of monolithic stabilized/solidified products contaminated with zinc by performing modified dynamic leaching test. The effectiveness of cement-based stabilization/solidification treatment was evaluated by determining the cumulative release of Zn and diffusion coefficients, De. The experimental results indicated that the cumulative release of Zn decreases as the addition of binder increases. The values of the Zn diffusion coefficients for all samples ranged from 1.210-8 to 1.1610-12 cm2 s-1. The samples with higher amounts of binder had lower De values. The test results showed that cement-based stabilization/solidification treatment was effective in immobilization of electroplating sludge and waste zeolite. A model developed by de Groot and van der Sloot was used to clarify the controlling mechanisms. The controlling leaching mechanism was found to be diffusion for samples with small amounts of waste material, and dissolution for higher waste contents.

Comparative life cycle analysis of cement made with coal vs hazardous waste as fuel

International Nuclear Information System (INIS)

Kelly, K.E.; Beeh, J.

1994-01-01

The purpose of this life cycle analysis (LCA) is to compare the life cycle of cement made with coal, the standard fuel used in a cement kiln, versus cement made with hazardous waste-derived fuels. The intent of the study is to determine whether the use of hazardous waste as a fuel in the production of cement could result in an increase in detrimental effects to either health or environment. Those evaluated for potential adverse effect include cement kiln workers, waste transporters, and consumers using the final product for private use. The LCA stages included all the processes involved with cement, including raw materials acquisition, transportation, manufacturing, packaging, distribution, use, recycling, and disposal. The overall conclusions of the LCA are that use of waste fuels instead of coal to make cement: (1) does not increase, and may reduce, the concentration of contaminants in the cement product due to the reduction or elimination of the use of coal; (2) reduces or eliminates use of non-renewable fossil fuels, such as coal, as well as the environmental damage and impacts associated with coal mining; (3) provides a more environmentally beneficial means of destroying many types of wastes than alternative treatment methods, including incineration, thus decreasing the need for waste treatment facilities and capacity; (4) decreases overall emissions during transportation but may increase the overall consequences of accidents or spills; (5) results in cement product which may be packaged, transported, distributed and used in the same manner as cement product made with coal; (6) lowers the cost of cement production; and (7) overall appears to result in less health and environmental impacts

Cementation of wastes with boric acid

International Nuclear Information System (INIS)

Tello, Cledola C.O.; Haucz, Maria Judite A.; Alves, Lilian J.L.; Oliveira, Arno H.

2000-01-01

In nuclear power plants (PWR) are generated wastes, such as concentrate, which comes from the evaporation of liquid radioactive wastes, and spent resins. Both have boron in their composition. The cementation process is one of the options to solidify these wastes, but the boron has a negative effect on the setting of the cement mixture. In this paper are presented the experiments that are being carried out in order to overcome this problem and also to improve the efficiency of the process. Simulated wastes were cemented using additives (clays, admixtures etc.). In the process and product is being evaluated the effect of the amount, type and addition order of the materials. The mixtures were selected in accordance with their workability and incorporated waste. The solidified products are monolithic without free water with a good mechanical resistance. (author)

Feasibility of backfilling mines using cement kiln dust, fly ash, and cement blends

OpenAIRE

Beltagui, Hoda; Sonebi, Mohammed; Maguire, K.; Taylor, Susan

2018-01-01

Cement kiln dust (CKD) is an industrial by-product of the cement manufacturing process, the composition of which can vary widely. Recent years of using alternative fuels have resulted in higher chloride and alkali contents within CKDs; as such, this limits the applications in which CKDs can be utilised. Using a CKD containing a high free lime content of 29.5%, it is shown that this CKD is capable of activating pulverized fuel ash (PFA) due to its high alkalinity, which can be utilised in low ...

Solidification and performance of cement doped with phenol

International Nuclear Information System (INIS)

Vipulanandan, C.; Krishnan, S.

1991-01-01

Treating mixed hazardous wastes using the solidification/stabilization technology is becoming a critical element in waste management planning. The effect of phenol, a primary constituent in many hazardous wastes, on the setting and solidification process of Type I Portland cement was evaluated. The leachability of phenol from solidified cement matrix (TCLP test) and changes in mechanical properties were studied after curing times up to 28 days. The changes in cement hydration products due to phenol were studied using the X-ray diffraction (XRD) powder technique. Results show that phenol interferes with initial cement hydration by reducing the formation of calcium hydroxide and also reduces the compressive strength of cement. A simple model has been proposed to quantify the phenol leached from the cement matrix during the leachate test

Leaching of hazardous substances from a composite construction product – An experimental and modelling approach for fibre-cement sheets

Energy Technology Data Exchange (ETDEWEB)

Lupsea, Maria [University of Toulouse, INSA, UPS, INP, LISBP, 135 Avenue de Rangueil, F-31077 Toulouse (France); INRA, UMR 792, F-31400 Toulouse (France); CNRS, UMR 5504, F-31400 Toulouse (France); Paris–Est University, CSTB–Scientific and Technical Centre for the Building Industry, DEE/Environmentand Life Cycle Engineering Team, 24 rue Joseph Fourier, F–38400 Saint Martin d’Hères (France); Tiruta-Barna, Ligia, E-mail: ligia.barna@insa-toulouse.fr [University of Toulouse, INSA, UPS, INP, LISBP, 135 Avenue de Rangueil, F-31077 Toulouse (France); INRA, UMR 792, F-31400 Toulouse (France); CNRS, UMR 5504, F-31400 Toulouse (France); Schiopu, Nicoleta [Paris–Est University, CSTB–Scientific and Technical Centre for the Building Industry, DEE/Environmentand Life Cycle Engineering Team, 24 rue Joseph Fourier, F–38400 Saint Martin d’Hères (France)

2014-01-15

Highlights: • Biocide and heavy metals leaching from fibre-cement sheet was investigated. • Equilibrium and dynamic leaching tests were used as modelling support. • The chemical-transport model identifies the main fixation/solubilisation mechanisms. • Biocides as terbutryn and boron were released by the commercial product. • FCS exhibit a cement-like leaching behaviour with high organic carbon release. -- Abstract: The leaching behaviour of a commercial fibre-cement sheet (FCS) product has been investigated. A static pH dependency test and a dynamic surface leaching test have been performed at lab scale. These tests allowed the development of a chemical-transport model capable to predict the release of major and trace elements over the entire pH range, in function of time. FCS exhibits a cement-type leaching behaviour with respect to the mineral species. Potentially hazardous species are released in significant quantities when compared to their total content. These are mainly heavy metals commonly encountered in cement matrixes and boron (probably added as biocide). Organic compounds considered as global dissolved carbon are released in significant concentrations, originating probably from the partial degradation of the organic fibres. The pesticide terbutryn (probably added during the preservative treatment of the organic fibres) was systematically identified in the leachates. The simulation of an upscaled runoff scenario allowed the evaluation of the cumulative release over long periods and the distribution of the released quantities in time, in function of the local exposure conditions. After 10 years of exposure the release reaches significant fractions of the species’ total content – going from 4% for Cu to near 100% for B.

Cement-Based Materials for Nuclear Waste Storage

CERN Document Server

Cau-di-Coumes, Céline; Frizon, Fabien; Lorente, Sylvie

2013-01-01

As the re-emergence of nuclear power as an acceptable energy source on an international basis continues, the need for safe and reliable ways to dispose of radioactive waste becomes ever more critical. The ultimate goal for designing a predisposal waste-management system depends on producing waste containers suitable for storage, transportation and permanent disposal. Cement-Based Materials for Nuclear-Waste Storage provides a roadmap for the use of cementation as an applied technique for the treatment of low- and intermediate-level radioactive wastes.Coverage includes, but is not limited to, a comparison of cementation with other solidification techniques, advantages of calcium-silicate cements over other materials and a discussion of the long-term suitability and safety of waste packages as well as cement barriers. This book also: Discusses the formulation and production of cement waste forms for storing radioactive material Assesses the potential of emerging binders to improve the conditioning of problemati...

Concrete = aggregate, cement, water?

International Nuclear Information System (INIS)

Jelinek, J.

1990-01-01

Concrete for the Temelin nuclear power plant is produced to about 70 different formulae. For quality production, homogeneous properties of aggregates, accurate proportioning devices, technological discipline and systematic inspections and tests should be assured. The results are reported of measuring compression strength after 28 days for different concrete samples. The results of such tests allow reducing the proportion of cement, which brings about considerable savings. Reduction in cement quantities can also be achieved by adding ash to the concrete mixes. Ligoplast, a plasticizer addition is used for improving workability. (M.D). 8 figs

Simultaneous sand control and liner cement system: keeping well productivity by optimizing drilling and completion operations in mature fields

Energy Technology Data Exchange (ETDEWEB)

Sa, Andrea Nicolino de; Silva, Dayana Nunes e; Calderon, Agostinho [Petroleo Brasileiro S.A. (PETROBRAS), Rio de janeiro, RJ (Brazil)

2012-07-01

The need to reduce oil extraction costs by increasing the recovery factor in mature fields unconsolidated sandstone reservoirs motivated the development of drilling and completion techniques that integrate the various interfaces of engineering the well, resulting in a final well configuration that provides maximum oil production at a lower cost. Due to the continued growth of drilling and completion of new wells or deviation of old wells in the design of mesh density field with an advanced degree of exploitation, PETROBRAS took the challenge to seek options for projects well, in order to maintain productivity and reduce their construction time, with the optimization of drilling and sand control systems. To achieve these goals, PETROBRAS developed the SCARS - Simultaneous Sand Control and Liner Cementing System, a pioneer technique in the global oil industry, which consists of a one trip sequence of operations in which sand control screens and liner are installed followed by the open hole gravel pack operation performed with the alpha and beta waves deposition technique, using a non aqueous system as a carrier fluid. The sequence is completed by liner cementing in the same trip. The great success of this project was based on the definition of a specific application scenario and demands allowing optimization of the system. This project started with the development of a non aqueous system as a gravel pack carrier fluid in order to perform an open hole gravel pack with the alpha/beta wave deposition technique along with the development and optimization of SCARS procedures. This article details the planning and execution phases of this project and also presents a broad description of the technical aspects. (author)

Copper-promoted cementation of antimony in hydrochloric acid system: A green protocol

Energy Technology Data Exchange (ETDEWEB)

Wu, Lian-Kui; Li, Ying-Ying; Cao, Hua-Zhen; Zheng, Guo-Qu, E-mail: zhenggq@zjut.edu.cn

2015-12-15

Highlights: • Antimony can be efficiently removed by cementation with copper powder. • Cemented antimony is in the form of Cu{sub 2}Sb. • Consumed copper powder is transformed to CuCl. • The cementation is a chemically controlled step. • No toxic stibine generates during the cementation process. - Abstract: A new method of recovering antimony in hydrochloric acid system by cementation with copper powder was proposed and carried out at laboratory scale. Thermodynamic analysis and cyclic voltammetry test were conducted to study the cementation process. This is a novel antimony removal technology and quite meets the requirements of green chemistry. The main cement product Cu{sub 2}Sb is a promising anodic material for lithium and sodium ion battery. And nearly all consumed copper powder are transformed into CuCl which is an important industrial material. The effect of reaction temperature, stoichiometric ratio of Cu to Sb(III), stirring rate and concentration of HCl on the cementation efficiency of antimony were investigated in detail. Optimized cementation condition is obtained at 60 °C for 120 min and stirring rate of 600 rpm with Cu/Sb(III) stoichiometric ratio of 6 in 3 mol L{sup −1} HCl. At this time, nearly all antimony can be removed by copper powder and the cementation efficiency is over 99%. The structure and morphologies of the cement products were characterized by X-ray diffraction and scanning electron microscopy, respectively. Results show that the reaction temperature has little influence on the morphology of the cement products which consist of particles with various sizes. The activation energy of the cementation antimony on copper is 37.75 kJ mol{sup −1}, indicating a chemically controlled step. Inductively coupled plasma mass spectrometry results show that no stibine generates during the cementation process.

Compressive strength test for cemented waste forms: validation process

International Nuclear Information System (INIS)

Haucz, Maria Judite A.; Candido, Francisco Donizete; Seles, Sandro Rogerio

2007-01-01

In the Cementation Laboratory (LABCIM), of the Development Centre of the Nuclear Technology (CNEN/CDTN-MG), hazardous/radioactive wastes are incorporated in cement, to transform them into monolithic products, preventing or minimizing the contaminant release to the environment. The compressive strength test is important to evaluate the cemented product quality, in which it is determined the compression load necessary to rupture the cemented waste form. In LABCIM a specific procedure was developed to determine the compressive strength of cement waste forms based on the Brazilian Standard NBR 7215. The accreditation of this procedure is essential to assure reproductive and accurate results in the evaluation of these products. To achieve this goal the Laboratory personal implemented technical and administrative improvements in accordance with the NBR ISO/IEC 17025 standard 'General requirements for the competence of testing and calibration laboratories'. As the developed procedure was not a standard one the norm ISO/IEC 17025 requests its validation. There are some methodologies to do that. In this paper it is described the current status of the accreditation project, especially the validation process of the referred procedure and its results. (author)

Environmental Efficiency Analysis of Listed Cement Enterprises in China

Directory of Open Access Journals (Sweden)

Fang Zhang

2016-05-01

Full Text Available China’s cement production has been the highest worldwide for decades and contributes significant environmental pollution. Using a non-radical DEA model with slacks-based measure (SBM, this paper analyzes the environmental efficiency of China’s listed cement companies. The results suggest that the average mean of the environmental efficiency for the listed cement enterprises shows a decreasing trend in 2012 and 2013. There is a significant imbalance in environmental efficiency in these firms ranging from very low to very high. Further investigation finds that enterprise size and property structure are key factors. Increasing production concentration and decreasing the share of government investment could improve the environmental efficiency. The findings also suggest that effectively monitoring pollution products can improve environmental efficiency quickly, whereas pursuit for excessive profitability without keeping the same pace in energy saving would cause a sharp drop in environmental efficiency. Based on these findings, we proposed that companies in the Chinese cement sector might consider restructuring to improve environmental efficiency. They also need to make a trade-off between profitability and environmental protection. Finally, the Chinese government should reduce ownership control and management interventions in cement companies.

A non-destructive test method to monitor corrosion products and corrosion-induced cracking in reinforced cement based materials

DEFF Research Database (Denmark)

Michel, Alexander; Pease, Bradley Justin; Peterova, Adela

2011-01-01

) was conducted to describe the impact of water-to-cement ratio and corrosion current density (i.e., corrosion rate) on the reinforcement corrosion process. Focus was placed, in particular on the determination of the corrosion accommodating region (CAR) and time to corrosion-induced cracking. Experimental results...... showed that x-ray attenuation measurements allow determination of the actual concentrations of corrosion products averaged through the specimen thickness. The total mass loss of steel measured by x-ray attenuation was found to be in very good agreement with the calculated mass loss obtained by Faraday......’s law. Furthermore, experimental results demonstrated that the depth of penetration of corrosion products as well as time to corrosion-induced cracking is varying for the different water-to-cement ratios and applied corrosion current densities....

Processing method for cleaning water waste from cement kneader

International Nuclear Information System (INIS)

Soda, Kenzo; Fujita, Hisao; Nakajima, Tadashi.

1990-01-01

The present invention concerns a method of processing cleaning water wastes from a cement kneader in a case of processing liquid wastes containing radioactive wastes or deleterious materials such as heavy metals by means of cement solidification. Cleaning waste wastes from the kneader are sent to a cleaning water waste tank, in which gentle stirring is applied near the bottom and sludges are retained so as not to be coagulated. Sludges retained at the bottom of the cleaning water waste tank are sent after elapse of a predetermined time and then kneaded with cements. Thus, since the sludges in the cleaning water are solidified with cement, inhomogenous solidification products consisting only of cleaning sludges with low strength are not formed. The resultant solidification product is homogenous and the compression strength thereof reaches such a level as capable of satisfying marine disposal standards required for the solidification products of radioactive wastes. (I.N.)

Operating experience with KRAFTWERK UNION cementation line

International Nuclear Information System (INIS)

Podmaka, L.; Tomik, L.

1988-01-01

A facility is described designed for fixation in a cement matrix of the radioactive concentrate produced by thickening waste water from the Bohunice nuclear power plant. The cementation line output is 0.6 m 3 concentrate/h. The concentrate is put in 200 l drums. The individual operating units, cement management, air conditioning, dosimetric monitoring and the building part are described. The requirements for the operators and the assessment of the quality of raw materials and the product are discussed. (M.D.). 3 figs., 4 refs

Alkali-slag cements for the immobilization of radioactive wastes

International Nuclear Information System (INIS)

Shi, C.; Day, R.L.

1996-01-01

Alkali-slag cements consist of glassy slag and an alkaline activator and can show both higher early and later strengths than Type III Portland cement, if a proper alkaline activator is used. An examination of microstructure of hardened alkali-slag cement pastes with the help of XRD and SEM with EDAX shows that the main hydration product is C-S-H (B) with low C/S ratio and no crystalline substances exist such as Ca(OH) 2 , Al (OH) 3 and sulphoaluminates. Mercury intrusion tests indicate that hardened alkali-slag cement pastes have a lower porosity than ordinary Portland cement, and contain mainly gel pores. The fine pore structure of hardened alkali-slag cement pastes will restrict the ingress of deleterious substances and the leaching of harmful species such as radionuclides. The leachability of Cs + from hardened alkali-slag cement pastes is only half of that from hardened Portland cement. From all these aspects, it is concluded that alkali-slag cements are a better solidification matrix than Portland cement for radioactive wastes

Influence of ferrite phase in alite-calcium sulfoaluminate cements

Science.gov (United States)

Duvallet, Tristana Yvonne Francoise

Since the energy crisis in 1970's, research on low energy cements with low CO2- emissions has been increasing. Numerous solutions have been investigated, and the goal of this original research is to create a viable hybrid cement with the components of both Ordinary Portland cement (OPC) and calcium sulfoaluminate cement (CSAC), by forming a material that contains both alite and calcium sulfoaluminate clinker phases. Furthermore, this research focuses on keeping the cost of this material reasonable by reducing aluminum requirements through its substitution with iron. The aim of this work would produce a cement that can use large amounts of red mud, which is a plentiful waste material, in place of bauxite known as an expensive raw material. Modified Bogue equations were established and tested to formulate this novel cement with different amounts of ferrite, from 5% to 45% by weight. This was followed by the production of cement from reagent chemicals, and from industrial by-products as feedstocks (fly ash, red mud and slag). Hydration processes, as well as the mechanical properties, of these clinker compositions were studied, along with the addition of gypsum and the impact of a ferric iron complexing additive triisopropanolamine (TIPA). To summarize this research, the influence of the addition of 5-45% by weight of ferrite phase, was examined with the goal of introducing as much red mud as possible in the process without negatively attenuate the cement properties. Based on this PhD dissertation, the production of high-iron alite-calcium sulfoaluminateferrite cements was proven possible from the two sources of raw materials. The hydration processes and the mechanical properties seemed negatively affected by the addition of ferrite, as this phase was not hydrated entirely, even after 6 months of curing. The usage of TIPA counteracted this decline in strength by improving the ferrite hydration and increasing the optimum amount of gypsum required in each composition

Lunar cement

Science.gov (United States)

Agosto, William N.

1992-01-01

With the exception of water, the major oxide constituents of terrestrial cements are present at all nine lunar sites from which samples have been returned. However, with the exception of relatively rare cristobalite, the lunar oxides are not present as individual phases but are combined in silicates and in mixed oxides. Lime (CaO) is most abundant on the Moon in the plagioclase (CaAl2Si2O8) of highland anorthosites. It may be possible to enrich the lime content of anorthite to levels like those of Portland cement by pyrolyzing it with lunar-derived phosphate. The phosphate consumed in such a reaction can be regenerated by reacting the phosphorus product with lunar augite pyroxenes at elevated temperatures. Other possible sources of lunar phosphate and other oxides are discussed.

Statistical study of chemical additives effects in the waste cementation

International Nuclear Information System (INIS)

Tello, Cledola C.O. de; Diniz, Paula S.; Haucz, Maria J.A.

1997-01-01

This paper presents the statistical study, that was carried out to analyse the chemical additives effect in the waste cementation process. Three different additives from two industries were tested: set accelerator, set retarder and super plasticizers, in cemented pates with and without bentonite. The experiments were planned in accordance with the 2 3 factorial design, so that the effect of each type of additive, its quantity and manufacturer in cemented paste and specimens could be evaluated. The results showed that the use of these can improve the cementation process and the product. The admixture quantity and the association with bentonite were the most important factors affecting the process and product characteristics. (author). 4 refs., 9 figs., 4 tabs

Application of multi-block methods in cement production

DEFF Research Database (Denmark)

Svinning, K.; Høskuldsson, Agnar

2008-01-01

distribution and the two last blocks the superficial microstructure analysed by differential thermo gravimetric analysis. The multi-block method is used to identify the role of each part. The score vectors of each block can be analysed separately or together with score vectors of other blocks. Stepwise......Compressive strength at 1 day of Portland cement as a function of the microstructure of cement was statistically modelled by application of multi-block regression method. The observation X-matrix was partitioned into four blocks, the first block representing the mineralogy, the second particle size...... regression is used to find minimum number of variables of each block. The multi-block method proved useful in determining the modelling strength of each data block and finding minimum number of variables within each data block....

Possibilities of special cements in ceramic applications

International Nuclear Information System (INIS)

Capmas, A.; Bier, T.A.

1993-01-01

About 25 years ago, the only way to have confinement material for high temperature applications was to prepare a ceramic by sintering or fusion at high temperature. A new technology came, with the production of Low Cement Castables. This new product was obtained by a careful choice of the granulometry of the aggregates, an optimization of the defloculation of fine particles, including the cement (Calcium Aluminate Cement) and the addition of silica fume. Silica fume brought two improvements: a) a fluidifying effect, due partly to the low sensitivity of viscosity to pH, and partly to the geometric effect of the nicely spherical particle, b) a chemical effect, brought by the reaction of silica and Calcium Aluminate Cement to give a coherent zeolithic structure, through which water could escape during the first firing. From a ceramist point of view, it is interesting to understand how this components, nearly colloidal system mixed in water can be heated up to ceramization without any noticeable change in mechanical characteristics and shrinkage. From a more practical point of view, it is also interesting to realize that some characteristics, usually attributed only to ceramics, also apply with low cement castables technology: high compressive strength, flexural strength, corrosion resistance, abrasion resistance, impact resistance. (orig.)

Vibrational investigation of calcium-silicate cements for endodontics in simulated body fluids

Science.gov (United States)

Taddei, Paola; Modena, Enrico; Tinti, Anna; Siboni, Francesco; Prati, Carlo; Gandolfi, Maria Giovanna

2011-05-01

Calcium-silicate MTA (Mineral Trioxide Aggregate) cements have been recently developed for oral and endodontic surgery. This study was aimed at investigating commercial (White ProRoot MTA, White and Grey MTA-Angelus) and experimental (wTC-Bi) accelerated calcium-silicate cements with regards to composition, hydration products and bioactivity upon incubation for 1-28 days at 37 °C, in Dulbecco's Phosphate Buffered Saline (DPBS). Deposits on the surface of the cements and the composition changes during incubation were investigated by micro-Raman and ATR/FT-IR spectroscopy, and pH measurements. Vibrational techniques disclosed significant differences in composition among the unhydrated cements, which significantly affected the bioactivity as well as pH, and hydration products of the cements. After one day in DPBS, all the cements were covered by a more or less homogeneous layer of B-type carbonated apatite. The experimental cement maintained a high bioactivity, only slightly lower than the other cements and appears a valid alternative to commercial cements, in view of its adequate setting time properties. The bioactivity represents an essential property to favour bone healing and makes the calcium-silicate cements the gold standard materials for root-apical endodontic surgery.

Application of tracer technique in cement industry

International Nuclear Information System (INIS)

Baran'ai, L.

1979-01-01

Application is stated of the radioisotope indication method in the cement industry. The method was applied in three directions. In the first direction, by means of labelling of 300 steel mill balls by cobalt-60, wear of them was examined. The degree of wear of milling balls in the process of milling was determined according to the decrease of their weight. Radioactive label served only for tracing controll balls. In the second direction, according to the natural radioactivity being presented in ashes by radioisotopes radium-226 and thorium-229, amount of ashes in the products of cement milling was determined (in the mill product, cement product, flying dust and back loading groats). In the third direction, by means of labelling of definite fractions of mille by radioisotope gold-198, optimization of technological parameters of silos were raw meal is homogenization. The following technological parameters have been established: amount of homogenized material; time of homogenization and frequency of intensity changing of supplied compressed air jet [ru

Characterization of composite materials based on cement-ceramic powder blended binder

Science.gov (United States)

Kulovaná, Tereza; Pavlík, Zbyšek

2016-06-01

Characterization of newly developed composite mortars with incorporated ceramic powder coming from precise brick cutting as partial Portland cement replacement up to 40 mass% is presented in the paper. Fine ceramic powder belongs to the pozzolanic materials. Utilization of pozzolanic materials is accompanied by lower request on energy needed for Portland clinker production which generally results in lower production costs of blended binder and lower CO2 emission. In this paper, the ceramic powder is used in cement based mortar composition in amount of 8, 16, 24, 32, and 40 mass% of cement. Chemical composition of ceramic powder is analyzed by X-Ray Fluorescence and X-Ray Diffraction. The particle size distribution of ceramics is accessed on laser diffraction principle. For 28 days cured mortar samples, basic physical and mechanical properties are experimentally determined. The obtained results demonstrate that ceramic powder has potential to replace a part of Portland cement in composition of cement based composites and to reduce negative environmental impact of their production.

Building materials for a sustainable future – cement

CSIR Research Space (South Africa)

Mapiravana, Joseph

2014-03-01

Full Text Available in South Africa follow the order: 1. cement and reinforced concrete (35%), of which 50% is cement, 2. plain carbon steel products (structural steel, tiles, flat and profiled sheets, door frames, window frames and garage doors) (23%), 3. bricks and blocks...

30 CFR 250.1608 - Well casing and cementing.

Science.gov (United States)

2010-07-01

....1608 Mineral Resources MINERALS MANAGEMENT SERVICE, DEPARTMENT OF THE INTERIOR OFFSHORE OIL AND GAS AND... rock casing (brine wells), and (vi) Production liner. (2) The lessee shall case and cement all wells... the formation pressures and fluids. Cement composition, placement techniques, and waiting time shall...

Effect of cement production on vegetation in a part of southwestern ...

African Journals Online (AJOL)

The impact of cement dust emissions from the factory of West African Portland Cement at Ewekoro in Southwestern Nigeria on the surrounding vegetation was investigated. Sample plots of 20 m x 20 m were established at 1 km intervals from the factory site up to a distance of 10 km intervals from the factory site up to a ...

Actinides in intermediate-level liquid waste: removal by oxalic acid precipitation followed by cement incorporation and characterization of the final product

International Nuclear Information System (INIS)

Bokelund, H.; Lebrun, M.; Ougier, M.; de Caritat de Peruzzis, G.

1991-01-01

The purpose of this study was to investigate the conditions for the provision of an alpha free waste form (non-TRU waste with 5000) and adequate (70) DF-values were found for americium and for plutonium, respectively, with calcium as the preferred carrier. No difference between simulated and genuine ILLW was found. The final cement product was investigated by measurements of its mechanical and chemical properties. The compressive strength was evaluated as functions of the ageing time and the salt content of the waste incorporated. Furthermore, the change of porosity of the product and its resistance to water leaching were tested. The study was carried out on both simulated and genuine ILLW samples. The use of microsilica as an additive to the cement gave significant improvements in the performance of the matrix: the compressive strength was increased and, more pronounced, the leachability was decreased by up to 50%. No detrimental effects of oxalates on the cement matrix were found

Front line of cement technolgy and control. Part 5. ; Baking process and chemical reactions. Cement saisentan sono gijutsu to kanri 5. ; Shosei katei to kagaku hanno

Energy Technology Data Exchange (ETDEWEB)

Hirai, M. (Ube Industries, Ltd., Yamaguchi (Japan))

1990-06-01

The baking process in cement production means the process that the raw materials which were mixed and pulverized in the raw material preparation process are charged into a reaction furnace which is called kiln, and clinders (intermediate product of cement) are generated. It is the process which affects quality as well as production cost of cement more significantly than anything else. In this article, an outline of the above baking facilities, how the raw materials change and clinkers are generated therein, and how they are controlled are introduced. Clinkers are composed of such products as alite, belite, aluminate and ferrite, etc. which were generated after decomposition reactions of such raw materials as lime stone, clay, silica rock and iron oxide in the above kiln. The essential ponts of the process control which makes the generation reactions of clinker compounds efficiently are such two points as well balanced raw materials to be charged into the baking facilities and stable operation of such facilities. The quality of cement which is required as finished goods is achieved by the quality control at each intermediate process and the quality tests of cement. 5 refs., 10 figs., 2 tabs.

CO2 Capture for Cement Technology

DEFF Research Database (Denmark)

Pathi, Sharat Kumar

, whereas in a normal cement plant, it is 0.9 kg/ kg cl. However the thermal energy demand in the integrated plant increases from 3.9 MJ/ kg cl to 5.6 MJ/ kg cl. But on the other side this additional energy spent can be recovered as a high quality heat to generate electricity. The potential to generate...... electricity depends on the scale of the plant, the bigger the production capacity of cement plant the better, with capacity higher than 3400 tons of clinker/day is required to produce captive electricity to meet the demand both from the cement plant operations and from the CO2 capture system operations....

Immobilization in cement of ion exchange resins from Spanish nuclear reactors

International Nuclear Information System (INIS)

Huebra, A.G. de la; Murillo, R.; Ortiz, S.J.

1990-01-01

Ion exchange materials used at nuclear power plants can be immobilized in cements less expensive than polymer matrices. Cement solidification of spent ion exchange resins shows swelling and cracking troubles (during setting time, or of storage). The objective of this study was to select the types of cement that produce the best quality on immobilization of three kinds of resins and to set up cement formulations containing the maximum possible loading of resin. Four cements were selected to carried out the study. After a study of hydration-dehydration phenomena of ion exchange resins, a systematic work has been carried out on immobilization. Tests were performed to study compressive strength and underwater stability by changing water/cement ratio and resin/cement ratio. Mixtures made with water, cement and resin only were loaded with 10% by weight dry resin. Mixtures with higher loadings show poor workability. Tests were carried out by adding organic plasticizers and silica products to improve waste loading. Plasticizers reduced water demand and silica products permit the use of more water. Leaching tests have been performed at 40 O C. In conclusion Blast Furnace Slag is the best cement for immobilization of ion exchange resin both bead and powdered form for mechanical strength, stability and leaching

Utilization of Palm Oil Clinker as Cement Replacement Material

Directory of Open Access Journals (Sweden)

Jegathish Kanadasan

2015-12-01

Full Text Available The utilization of waste materials from the palm oil industry provides immense benefit to various sectors of the construction industry. Palm oil clinker is a by-product from the processing stages of palm oil goods. Channelling this waste material into the building industry helps to promote sustainability besides overcoming waste disposal problems. Environmental pollution due to inappropriate waste management system can also be drastically reduced. In this study, cement was substituted with palm oil clinker powder as a binder material in self-compacting mortar. The fresh, hardened and microstructure properties were evaluated throughout this study. In addition, sustainability component analysis was also carried out to assess the environmental impact of introducing palm oil clinker powder as a replacement material for cement. It can be inferred that approximately 3.3% of cement production can be saved by substituting palm oil clinker powder with cement. Reducing the utilization of cement through a high substitution level of this waste material will also help to reduce carbon emissions by 52%. A cleaner environment free from pollutants can be created to ensure healthier living. Certain industries may benefit through the inclusion of this waste material as the cost and energy consumption of the product can be minimized.

Utilization of Palm Oil Clinker as Cement Replacement Material.

Science.gov (United States)

Kanadasan, Jegathish; Abdul Razak, Hashim

2015-12-16

The utilization of waste materials from the palm oil industry provides immense benefit to various sectors of the construction industry. Palm oil clinker is a by-product from the processing stages of palm oil goods. Channelling this waste material into the building industry helps to promote sustainability besides overcoming waste disposal problems. Environmental pollution due to inappropriate waste management system can also be drastically reduced. In this study, cement was substituted with palm oil clinker powder as a binder material in self-compacting mortar. The fresh, hardened and microstructure properties were evaluated throughout this study. In addition, sustainability component analysis was also carried out to assess the environmental impact of introducing palm oil clinker powder as a replacement material for cement. It can be inferred that approximately 3.3% of cement production can be saved by substituting palm oil clinker powder with cement. Reducing the utilization of cement through a high substitution level of this waste material will also help to reduce carbon emissions by 52%. A cleaner environment free from pollutants can be created to ensure healthier living. Certain industries may benefit through the inclusion of this waste material as the cost and energy consumption of the product can be minimized.

Energy conservation and dust production in wet rotary cement kilns

Energy Technology Data Exchange (ETDEWEB)

Sell, N J; Fischbach, F A

1976-12-01

Energy conservation is currently a major concern of the cement industry. A comparison of data supplied by the U.S. Federal Energy Administration with that gathered in an extensive private study incorporating 29 wet cement plants indicates that a significant reduction of the energy consumed can be accomplished by decreasing the amount of dust generated in the process. Energy saving of 8 percent through dust suppression appears possible by increasing the slurry moisture and by using hammermills rather than impactors as the crushing technique.

Cermet cements.

Science.gov (United States)

McLean, J W

1990-01-01

Cermet ionomer cements are sintered metal/glass powders, which can be made to react with poly(acids). These new cements are significantly more resistant to abrasion than regular glass ionomer cements and are widely accepted as core build-up materials and lining cements. They can strengthen teeth and provide the clinician with an opportunity to treat early dental caries.

Cemental tear: To know what we have neglected in dental practice

Directory of Open Access Journals (Sweden)

Po-Yuan Jeng

2018-04-01

Full Text Available Cemental tear is a special kind of root surface fracture, contributing to periodontal and periapical breakdown. However, it is a challenge for doctors to diagnose, resulting in delayed or improper treatment. We reviewed the predisposing factors, location, radiographic/clinical characteristics, diagnosis and treatments of cemental tears. From the literature, patients with cemental tear were mainly males, over 60 year-old. Possible predisposing factors include gender, age, tooth type, traumatic occlusal force and vital teeth. Cemental tears were common in upper and lower anterior teeth, single or multiple, and can be present in cervical, middle and apical third of roots. Morphology of cemental tears can be either piece-shaped or U-shaped. Clinically, cemental tear shows a unitary periodontal pocket and signs/symptoms mimicking localized periodontitis, apical periodontitis and vertical root fractures. Treatment of cemental tears include scaling, root planning, root canal treatment, periodontal/periapical surgery, guided tissue regeneration, bone grafting, and intentional replantation. Recurrence of cemental tear is possible especially when the fracture involves root apex. Extraction is recommended for teeth with poor prognosis. In conclusion, cemental tears can involve both periodontal and periapical area. Dentists should understand the predisposing factors and clinical features of cemental tears for early diagnosis/treatment to prevent bone loss/tooth extraction. Keywords: Cemental tear, Clinical characteristics, Surface root fracture, Periodontal/periapical breakdown, Recurrence, Predisposing factors

Durability of pulp fiber-cement composites

Science.gov (United States)

Mohr, Benjamin J.

Wood pulp fibers are a unique reinforcing material as they are non-hazardous, renewable, and readily available at relatively low cost compared to other commercially available fibers. Today, pulp fiber-cement composites can be found in products such as extruded non-pressure pipes and non-structural building materials, mainly thin-sheet products. Although natural fibers have been used historically to reinforce various building materials, little scientific effort has been devoted to the examination of natural fibers to reinforce engineering materials until recently. The need for this type of fundamental research has been emphasized by widespread awareness of moisture-related failures of some engineered materials; these failures have led to the filing of national- and state-level class action lawsuits against several manufacturers. Thus, if pulp fiber-cement composites are to be used for exterior structural applications, the effects of cyclical wet/dry (rain/heat) exposure on performance must be known. Pulp fiber-cement composites have been tested in flexure to examine the progression of strength and toughness degradation. Based on scanning electron microscopy (SEM), environmental scanning electron microscopy (ESEM), energy dispersive spectroscopy (EDS), a three-part model describing the mechanisms of progressive degradation has been proposed: (1) initial fiber-cement/fiber interlayer debonding, (2) reprecipitation of crystalline and amorphous ettringite within the void space at the former fiber-cement interface, and (3) fiber embrittlement due to reprecipitation of calcium hydroxide filling the spaces within the fiber cell wall structure. Finally, as a means to mitigate kraft pulp fiber-cement composite degradation, the effects of partial portland cement replacement with various supplementary cementitious materials (SCMs) has been investigated for their effect on mitigating kraft pulp fiber-cement composite mechanical property degradation (i.e., strength and toughness

Ergonomic analysis in the manual transport of loads: a case study in a cement production company

Directory of Open Access Journals (Sweden)

Jarbas Rocha Martins

2017-03-01

Full Text Available This study aims to analyze the manual transport activity of 50kg bags in a cement production company by means of ergonomic work analysis (EWA, identifying environmental factors and loaders’ working conditions. In order for EWA to take place, photographic records, videos and interviews were performed. It covered aspects related to lifting, transportation and handling of cement bags, as well as observations of loaders’ posture while performing the activity. In this sense, both qualitative and quantitative aspects were taken into account, which were evidenced by the use of instruments for determining the concentration of agents in the environment. In addition, some management tools, such as the cause and effect diagram, and interviews conducted during the field research were used. It was found that the high rate of absenteeism in the activity is related to the strict control of productivity, the excessive lifting and manual transport of weights, and repetitive trunk flexion movements. The results shown by the EWA made it possible to propose preventive measures and some changes in the work environment.

Development of an Improved Cement for Geothermal Wells

Energy Technology Data Exchange (ETDEWEB)

Trabits, George [Trabits Group, LLC, Wasilla, AK (United States)

2015-04-20

After an oil, gas, or geothermal production well has been drilled, the well must be stabilized with a casing (sections of steel pipe that are joined together) in order to prevent the walls of the well from collapsing. The gap between the casing and the walls of the well is filled with cement, which locks the casing into place. The casing and cementing of geothermal wells is complicated by the harsh conditions of high temperature, high pressure, and a chemical environment (brines with high concentrations of carbon dioxide and sulfuric acid) that degrades conventional Portland cement. During the 1990s and early 2000s, the U.S. Department of Energy’s Geothermal Technologies Office (GTO) provided support for the development of fly-ash-modified calcium aluminate phosphate (CaP) cement, which offers improved resistance to degradation compared with conventional cement. However, the use of CaP cements involves some operational constraints that can increase the cost and complexity of well cementing. In some cases, CaP cements are incompatible with chemical additives that are commonly used to adjust cement setting time. Care must also be taken to ensure that CaP cements do not become contaminated with leftover conventional cement in pumping equipment used in conventional well cementing. With assistance from GTO, Trabits Group, LLC has developed a zeolite-containing cement that performs well in harsh geothermal conditions (thermal stability at temperatures of up to 300°C and resistance to carbonation) and is easy to use (can be easily adjusted with additives and eliminates the need to “sterilize” pumping equipment as with CaP cements). This combination of properties reduces the complexity/cost of well cementing, which will help enable the widespread development of geothermal energy in the United States.

Effects of Coal Gangue on Cement Grouting Material Properties

Science.gov (United States)

Liu, J. Y.; Chen, H. X.

2018-05-01

The coal gangue is one of the most abundant industrial solid wastes and pollute source of air and water. The use of coal gangue in the production of cement grouting material comforms to the basic state policy of environment protection and the circular using of natural resources. Through coal gangue processing experiment, coal gangue cement grouting materials making test, properties detection of properties and theoretical analysis, the paper studied the effects of coal gangue on the properties of cement grouting materials. It is found that at the range of 600 to 700 °C, the fluidity and the compressive and flexural strengths of the cement grouting materials increase with the rising up of the calcination temperatures of coal gangue. The optimum calcination temperature is around 700 °C. The part substitution of cement by the calcined coal gangue in the cement grouting material will improve the mechanical properties of the cement grouting material, even thought it will decrease its fluidity. The best substitution amount of cement by coal gangue is about 30%. The fluidity and the long term strength of the ordinary silicate cement grouting material is obviously higher than that of the sulphoaluminate cement one as well as that of the silicate-sulphoaluminate complex cement one.

Development of an immobilisation technique by cementation for non-radioactive simulated liquid waste, from Mo-99 production process

International Nuclear Information System (INIS)

Arva, E A; Marabini, S G; Varani, J L

2012-01-01

The Argentine Atomic Energy Commission (CNEA) is the responsible for developing a management nuclear waste disposal programme. This programme contemplates the strictly environmental safe and efficient management of the radioactive waste from different sources. Since 1985, CNEA has been producing commercially Mo-99 for medical use. In this process two types of liquid waste are produced. One of them has high alkaline (NaOH 3,5M) and aluminate contents. Since Mo-99 production started, such liquid waste was stored in specially designed containers during production, and after a decay period in smaller containers in interim storage conditions. As this waste is still a liquid, development of an immobilisation technique is required. Immobilisation of radioactive liquid waste by cementation is a frequently used technique, and will be studied in the present work using Mo-99 non-radioactive simulated liquid waste. In this second stage, a full scale (200 liters drum) cementation test using simulated non radioactive waste was carried out. Such test included: using the BEBA 201 mixing machine - the same that will be used with real waste in the future for 'tuning up' the process, construction of a specially designed temperature sensor for measuring the maximum temperature value (five different positions, four inside the drum and one outside) and the time elapsed after all components mixing. Finally, standard specimens (IRAM 1622) were made for mechanical resistance tests after cement setting at 28 days. The results show values of temperature not above 40 o C with the maximum at 12 hours before component mixing and compression strength of 14 MPa. Such values are compatible for a waste immobilisation process by cementation (author)

Effect of supplementary cementing materials on the concrete corrosion control

International Nuclear Information System (INIS)

Mejia de Gutierrez, R.

2003-01-01

Failure of concrete after a period of years, less than the life expected for which it was designed, may be caused by the environment to which it has been exposed or by a variety of internal causes. The incorporation of supplementary materials has at the Portland cement the purpose of improving the concrete microstructure and also of influence the resistance of concrete to environmental attacks. Different mineral by-products as ground granulated blast furnaces slag (GGBS), silica fume (SF), meta kaolin (MK), fly ash (FA) and other products have been used as supplementary cementing materials. This paper is about the behavior of concrete in the presence of mineral additions. Compared to Portland cements, blended cements show lower heat of hydration, lower permeability, greater resistance to sulphates and sea water. These blended cements find the best application when requirements of durability are regarded as a priority specially on high performance concrete: (Author) 11 refs

Use of petroleum code as fuel in the cement industry

International Nuclear Information System (INIS)

Nawaz, S.

2006-01-01

The Cement industry is a very energy intensive industry. Each ton of cement produced requires 60 to 130 kilograms of fuel oil or an equivalent fuelling amount also requires an average 110 kWh of electricity as well over 40% of total production cost is the energy requirements in the cement industry (i.2). Normally oil, gas or coal is fired in cement kilns as traditional fuels. However use of waste, both as alternative fuels and raw materials is now common practice in many cement companies. Many different types of wastes are burnt today in cement kilns like used tyres, rubber, paper waste, waste oils, waste wood, paper sludge, sewage, animal meal and animal remains (i,4). The choice of fuel for the purpose is normally based on price and availability considering different properties of the fuel as energy contents, ash contents, moisture and volatiles contents. Petcoke is not yet produced in any petroleum refinery in Pakistan but it is abundantly available in the market worldwide as it is obtained as a waste product during the refining processes. The purpose of the current research is to figure out the suitability of petroleum coke as a fuel for cement industry both on technical and economic basis. (author)

Cement plate slab production with the incorporation of glass wool waste ground

Directory of Open Access Journals (Sweden)

Nathany Angélica dos Santos

Full Text Available Abstract One of the characteristics of Civil Construction is its ability to absorb a wide range of wastes to produce new products. Therefore, the objective of this study was to evaluate the behavior of cement plates produced with the addition of ground glass wool waste and in natura, in shredded form. The tensile strength tests in bending and permeability were performed, according to ABNT NBR 15498: 2007 as well as environmental ones according to ABNT NBR 10004: 2004. The plates produced in this study were characterized as being impermeable, with a satisfactory tensile strength in bending and being classified as plates for indoor and outdoor use, and as products that do not offer immediate risk to health and to the environment; however, it should be discarded in landfill.

Corneal permeability for cement dust: prognosis for occupational safety

Science.gov (United States)

Kalmykov, R. V.; Popova, D. V.; Kamenskikh, T. G.; Genina, E. A.; Tuchin, V. V.; Bashkatov, A. N.

2018-02-01

The high dust content in air of a working zone causes prevalence of pathologies of the anterior segment of the eye of workers of cement production. Therefore, studying of features of cement dust impact on structure of a cornea and development of ways of eye protection from this influence is relevant. In this work experimental studies were carried out with twenty eyes of ten rabbits. OCTtomography was used to monitor the light attenuation coefficient of the cornea in vitro during the permeability of cement dust and/or keratoprotector (Systein Ultra). The permeability coefficients of the cornea for water, cement dust and keratoprotector were measured. A computer model allowing one to analyze the diffusion of these substances in the eye cornea was developed. It was shown that 1) the cement dust falling on the eye cornea caused pronounced dehydration of the tissue (thickness decreasing) and led to the increase of the attenuation coefficient, which could affect the deterioration of the eyesight of workers in the conditions of cement production; 2) the application of the keratoprotector to the eye cornea when exposed by cement dust, slowed significantly the dehydration process and did not cause the increase of the attenuation coefficient that characterized the stabilization of visual functions. At this, the keratoprotector itself did not cause dehydration and led to the decrease of the attenuation coefficient, which could allow it to be used for a long time in the order to protect the organ of vision from the negative effects of cement dust.

Study of commercial chemical additives for cementation of radioactive waste

International Nuclear Information System (INIS)

Mota Vieira, V.; Oliveira, C.C. de

2015-01-01

In this research it has been studied the effects of chemical additives (admixtures) in the cementation process of radioactive wastes, which are used to improve the properties of waste cementation process, both of the paste and of the solidified product. However there are a large variety of these materials that are frequently changed or taken out of the market, then it is essential to know the commercially available materials and their effects. The tests were carried out with a solution simulating the evaporator concentrate waste coming from PWR nuclear reactors. It was cemented using two formulations, A and B, incorporating higher or lower amount of waste, respectively. It was added chemical admixtures from two manufacturers (S and H), which were: accelerators, set retarders and superplasticizers. The experiments were organized by a factorial design 23. The measured parameters were the viscosity, the setting time, the paste and product density and the compressive strength. In this study we performed comparative analyzes of the results of compressive strength at age of 28 and 90 days and between the densities of the samples at the same ages. The compressive strength test at age of 28 days is considered a parameter essential issues related to security handling, transport and storage of cemented waste product. The results showed that the addition of accelerators improved the compressive strength of the cemented product, but presented lower values density products. (authors)

Reduced carbon emission estimates from fossil fuel combustion and cement production in China

OpenAIRE

Liu, Zhu; Guan, Dabo; Wei, Wei; Davis, Steven J.; Ciais, Philippe; Bai, Jin; Peng, Shushi; Zhang, Qiang; Hubacek, Klaus; Garland, Gregg; Andres, Robert J.; Crawford-Brown, Douglas; Lin, Jintai; Zhao, Hongyan; Hong, Chaopeng

2015-01-01

This is the author accepted manuscript. The final version is available from NPG via http://dx.doi.org/10.1038/nature14677 Nearly three-quarters of the growth in global carbon emission from burning of fossil fuels and cement production between 2010 and 2012 occurred in China. Yet estimates of Chinese emissions remain subject to large uncertainty; inventories of China's total fossil fuel carbon emissions in 2008 varied by 0.3 GtC, or 15 per cent. The primary sources of this uncertainty are c...

Effect of process variables on the preparation of artificial bone cements

Energy Technology Data Exchange (ETDEWEB)

Santos Junior, J.G.F.; Melo, P.A.; Pinto, J.C., E-mail: pinto@peq.coppe.ufrj.br, E-mail: jjunior@peq.coppe.ufrj.br, E-mail: melo@peq.coppe.ufrj.br [Coordenacao dos Programas de Pos-Graduacao de Engenharia (COPPE/UFRJ), RJ (Brazil). Programa de Engenharia Quimica; Pita, V.J.R.R., E-mail: vjpita@ima.ufrj.br [Universidade Federal do Rio de Janeiro (UFRJ), RJ (Brazil). Instituto de Macromoleculas; Nele, M., E-mail: nele@eq.ufrj.br [Universidade Federal do Rio de Janeiro (UFRJ), RJ (Brazil). Escola de Quimica

2013-10-15

The present work concerns the preparation of bone cements based on poly(methyl methacrylate) (PMMA), used mainly for prosthesis fixation and cavity filling for correction of human bone failures. A typical bone cement recipe contains methyl methacrylate, which polymerizes in situ during cement application. An inherent problem of this reaction is the large amount of heat released during the cement preparation, which may lead to irreparable damage of living tissues. Optimization of PMMA-based bone cement recipes is thus an important step towards safe and reliable clinical usage of these materials. Important process variables related to the reaction temperature profile and the mixing of the recipe constituents were studied in order to allow for the adequate production of bone cements. It is shown that the average molar mass and size of the PMMA particles used in the production of the bone cement, as well as incorporation of radiopaque contrast, co-monomers and fillers into the bone recipe play fundamental roles in the course of the polymerization reaction. Furthermore, the injection vessel geometry may interfere dramatically with the temperature profile and the time for its occurrence. Finally, it has been observed that the morphology of the PMMA particles strongly affects the mixing of the bone cement components. (author)

Effect of process variables on the preparation of artificial bone cements

Directory of Open Access Journals (Sweden)

J. G. F. Santos Jr.

2013-12-01

Full Text Available The present work concerns the preparation of bone cements based on poly(methyl methacrylate (PMMA, used mainly for prosthesis fixation and cavity filling for correction of human bone failures. A typical bone cement recipe contains methyl methacrylate, which polymerizes in situ during cement application. An inherent problem of this reaction is the large amount of heat released during the cement preparation, which may lead to irreparable damage of living tissues. Optimization of PMMA-based bone cement recipes is thus an important step towards safe and reliable clinical usage of these materials. Important process variables related to the reaction temperature profile and the mixing of the recipe constituents were studied in order to allow for the adequate production of bone cements. It is shown that the average molar mass and size of the PMMA particles used in the production of the bone cement, as well as incorporation of radiopaque contrast, co-monomers and fillers into the bone recipe play fundamental roles in the course of the polymerization reaction. Furthermore, the injection vessel geometry may interfere dramatically with the temperature profile and the time for its occurrence. Finally, it has been observed that the morphology of the PMMA particles strongly affects the mixing of the bone cement components.

Modeling the influence of limestone addition on cement hydration

Directory of Open Access Journals (Sweden)

Ashraf Ragab Mohamed

2015-03-01

Full Text Available This paper addresses the influence of using Portland limestone cement “PLC” on cement hydration by characterization of its microstructure development. The European Standard EN 197-1:2011 and Egyptian specification ESS 4756-1/2009 permit the cement to contain up to 20% ground limestone. The computational tools assist in better understanding the influence of limestone additions on cement hydration and microstructure development to facilitate the acceptance of these more economical and ecological materials. μic model has been developed to enable the modeling of microstructural evolution of cementitious materials. In this research μic model is used to simulate both the influence of limestone as fine filler, providing additional surfaces for the nucleation and growth of hydration products. Limestone powder also reacts relatively slow with hydrating cement to form monocarboaluminate (AFmc phase, similar to the mono-sulfoaluminate (AFm phase formed in ordinary Portland cement. The model results reveal that limestone cement has accelerated cement hydration rate, previous experimental results and computer model “cemhyd3d” are used to validate this model.

Cementing and formation damage; Cimentacao e dano a formacao

Energy Technology Data Exchange (ETDEWEB)

Souza, David Soares de [PETROBRAS, BA (Brazil). Distrito de Perfuracao da Bahia. Div. de Tecnicas e Operacoes

1994-07-01

This work presents a general perspective on cementing and formation damage. Few relative experiments to the damage to the formation, that they involve the casing activity and cementing, consider all the factors that affect these operations. So that she can analyze the contribution of a primary cementing has in the formation damage , it should be considered, also, the contribution of the drilling fluid and of the operation of the perforation. With base in experimental data of several accomplished studies, it can be concluded that a primary cementing has small, or any, contribution in the decrease of the productivity of an oil well.

US cement industry

Energy Technology Data Exchange (ETDEWEB)

Nisbet, M.A.

1997-12-31

This paper describes the cement and concrete industry, and provides data on energy use and carbon dioxide emissions. The potential impact of an energy tax on the industry is briefly assessed. Opportunities identified for reducing carbon dioxide emissions include improved energy efficiency, alternative fuels, and alternative materials. The key factor in determining CO{sub 2} emissions is the level of domestic production. The projected improvement in energy efficiency and the relatively slow growth in domestic shipments indicate that CO{sub 2} emissions in 2000 should be about 5% above the 1990 target. However, due to the cyclical nature of cement demand, emissions will probably be above target levels during peak demand and below target levels during demand troughs. 7 figs., 2 tabs.

ULTRA-LIGHTWEIGHT CEMENT

International Nuclear Information System (INIS)

Fred Sabins

2001-01-01

The objective of this project is to develop an improved ultra-lightweight cement using ultralight hollow glass spheres (ULHS). Work reported herein addresses Task 1: Assess Ultra-Lightweight Cementing Problems and Task 3: Test Ultra-Lightweight Cements. Results reported this quarter include a review and summary of Halliburton Energy Services (HES) and BJ Services historical performance data for lightweight cement applications. These data are analyzed and compared to ULHS cement and foamed cement performances. Similar data is expected from Schlumberger, and an analysis of this data will be completed in the following phases of the project. Quality control testing of materials used to formulate ULHS cements in the laboratory was completed to establish baseline material performance standards. A testing protocol was developed employing standard procedures as well as procedures tailored to evaluate ULHS and foamed cement. This protocol is presented and discussed. Results of further testing of ULHS cements are presented along with an analysis to establish cement performance design criteria to be used during the remainder of the project. Finally, a list of relevant literature on lightweight cement performance is compiled for review during the next quarter

Simplified cementation of lithium disilicate crowns: Retention with various adhesive resin cement combinations.

Science.gov (United States)

Johnson, Glen H; Lepe, Xavier; Patterson, Amanda; Schäfer, Oliver

2017-09-27

A composite resin cement and matching self-etch adhesive was developed to simplify the dependable retention of lithium disilicate crowns. The efficacy of this new system is unknown. The purpose of this in vitro study was to determine whether lithium disilicate crowns cemented with a new composite resin and adhesive system and 2 other popular systems provide clinically acceptable crown retention after long-term aging with monthly thermocycling. Extracted human molars were prepared with a flat occlusal surface, 20-degree convergence, and 4 mm axial length. The axio-occlusal line angle was slightly rounded. The preparation surface area was determined by optical scanning and the analysis of the standard tessellation language (STL) files. The specimens were distributed into 3 cement groups (n=12) to obtain equal mean surface areas. Lithium disilicate crowns (IPS e.max Press) were fabricated for each preparation, etched with 9.5% hydrofluoric acid for 15 seconds, and cleaned. Cement systems were RelyX Ultimate with Scotch Bond Universal (3M Dental Products); Monobond S, Multilink Automix with Multilink Primer A and B (Ivoclar Vivadent AG); and NX3 Nexus with OptiBond XTR (Kerr Corp). Each adhesive provided self-etching of the dentin. Before cementation, the prepared specimens were stored in 35°C water. A force of 196 N was used to cement the crowns, and the specimens were polymerized in a 35°C oven at 100% humidity. After 24 hours of storage at 100% humidity, the cemented crowns were thermocycled (5°C to 55°C) for 5000 cycles each month for 6 months. The crowns were removed axially at 0.5 mm/min. The removal force was recorded and the dislodgement stress calculated using the preparation surface area. The type of cement failure was recorded, and the data were analyzed by 1-way ANOVA and the chi-square test (α=.05) after the equality of variances had been assessed with the Levene test. The Levene test was nonsignificant (P=.936). The ANOVA revealed the mean removal

Cementation of nuclear graphite using geo-polymers

International Nuclear Information System (INIS)

Girke, N.A.; Steinmetz, H.J.; Bukaemsky, A.; Bosbach, D.; Hermann, E.; Griebel, I.

2012-01-01

Geo-polymers are solid aluminosilicate materials usually formed by alkali hydroxide or alkali silicate activation of solid precursors such as coal fly ash, calcined clay and/or metallurgical slag. Today the primary application of geo-polymer technology is in the development of alternatives to Portland-based cements. Variations in the ratio of aluminium to silicon, and alkali to silicon or addition of structure support, produce geo-polymers with different physical and mechanical properties. These materials have an amorphous three-dimensional structure that gives geo-polymers certain properties, such as fire and acid resistance, low leach rate, which make them an ideal substitute for ordinary Portland cement (OPC) in a wide range of applications especially in conditioning and storage of radioactive waste. Therefore investigations have been initiated about how and to which amount graphite as a hydrophobic material can be mixed with cement or concrete to form stable waste products and which concretes fulfill the specifications at best. As result geo-polymers have been identified as a promising matrix for graphite containing nuclear wastes. With geo-polymers both favorable properties in the cementation process and a high long time structural stability of the products can be achieved. (authors)

Carbonate Looping for De-Carbonization of Cement Plants

DEFF Research Database (Denmark)

Pathi, Sharat Kumar; Andersen, Maria Friberg; Lin, Weigang

2011-01-01

Cement industry is one of the largest emitter of CO2 other than power generation plants, which includes the emissions from combustion of fuel and also from calcination of limestone for clinker production. In order to reduce CO2 emissions from the cement industry an effective an economically...... feasible technology is to be developed. The carbonate looping process is a promising technology, which is particularly suitable for the cement industry as limestone could be used for capture and release of CO2. Integration of carbonate looping process into cement pyroprocess has two advantages: 1...... integrated into cement pyro-process. The energy required for regeneration in the calciner increases with increase in average conversion of calcined limestone and energy that can be extracted from carbonator decreases with increasing average conversion. Further the influence of type of limestone...

Sustainability of cement kiln co-processing of wastes in India: a pilot study.

Science.gov (United States)

Baidya, Rahul; Ghosh, Sadhan Kumar; Parlikar, Ulhas V

2017-07-01

Co-processing in cement kiln achieves effective utilization of the material and energy value present in the wastes, thereby conserving the natural resources by reducing the use of virgin material. In India, a number of multifolded initiatives have been taken that take into account the potential and volume of waste generation. This paper studies the factors which might influence the sustainability of co-processing of waste in cement kilns as a business model, considering the issues and challenges in the supply chain framework in India in view of the four canonical pillars of sustainability. A pilot study on co-processing was carried out in one of the cement plant in India to evaluate the environmental performance, economical performance, operational performance and social performance. The findings will help India and other developing countries to introduce effective supply chain management for co-processing while addressing the issues and challenges during co-processing of different waste streams in the cement kilns.

Performance on Water Stability of Cement-Foamed Asphalt Cold Recycled Mixture

OpenAIRE

Li Junxiao; Fu Wei; Zang Hechao

2018-01-01

Through designing the mixture proportion of foamed asphalt cold in-place recycled mixture combined with the water stability experiment, it shows that the addition of cement can obviously improve foamed asphalt mixture’s water stability and the best cement admixture is between 1% ~ 2%; Using digital imaging microscope and SEM technology, the mechanism of increasing on the intensity of foamed asphalt mixture resulted by adding cement was analyzed. It revealed that the cement hydration products ...

Cement-latex grouting mortar for cementing boreholes

Energy Technology Data Exchange (ETDEWEB)

Kateev, I S; Golyshkina, L A; Gorbunova, I V; Kurochkin, B M; Vakula, Ya V

1980-01-01

The need for the development of cement-latex grouting mortar for the purpose of separating strata when reinforcing boreholes at deposits in the Tatar Associated SSR is evaluated. Results of studies of the physical and mechanical properties of cement-latex grouting mortar systems (mortar plus brick) are presented. Formulas for preparing cement-latex grouting mortor are evaluated and results of industrial tests of such mortars shown.

PURIFIED WASTE FCC CATALYST AS A CEMENT REPLACEMENT MATERIAL

Directory of Open Access Journals (Sweden)

Danute Vaiciukyniene

2015-06-01

Full Text Available Zeolites are commonly used in the fluid catalytic cracking process. Zeolite polluted with oil products and became waste after some time used. The quantity of this waste inevitably rises by expanding rapidly oil industry. The composition of these catalysts depends on the manufacturer and on the process that is going to be used. The main factors retarding hydration process of cement systems and modifying them strength are organic compounds impurities in the waste FCC catalyst. The present paper shows the results of using purified waste FCC catalyst (pFCC from Lithuania oil refinery, as Portland cement replacement material. For this purpose, the purification of waste FCC catalyst (FCC samples was treated with hydrogen peroxide. Hydrogen peroxide (H2O2 is one of the most powerful oxidizers known. By acting of waste with H2O2 it can eliminate the aforementioned waste deficiency, and the obtained product becomes one of the most promising ingredients, in new advanced building materials. Hardened cement paste samples with FCC or pFCC were formed. It was observed that the pFCC blended cements developed higher strength, after 28 days, compared to the samples with FCC or reference samples. Typical content of Portland cement substituting does not exceed 30 % of mass of Portland cement in samples. Reducing the consumption of Portland cement with utilizing waste materials is preferred for reasons of environmental protection.

Personal exposure to inhalable cement dust among construction workers.

NARCIS (Netherlands)

Peters, S.M.; Thomassen, Y.; Fechter-Rink, E.; Kromhout, H.

2009-01-01

Objective- A case study was carried out to assess cement dust exposure and its determinants among construction workers and for comparison among workers in cement and concrete production.Methods- Full-shift personal exposure measurements were performed and samples were analysed for inhalable dust and

A novel antibacterial orthodontic cement containing a quaternary ammonium monomer dimethylaminododecyl methacrylate

Science.gov (United States)

Melo, Mary A.S.; Wu, Junling; Weir, Michael D.; Xu, Hockin H. K.

2015-01-01

Demineralized lesions in tooth enamel around orthodontic brackets are caused by acids from cariogenic biofilm. This study aimed to develop a novel antibacterial orthodontic cement by incorporating a quaternary ammonium monomer dimethylaminododecyl methacrylate (DMADDM) into a commercial orthodontic cement, and to investigate the effects on microcosm biofilm response and enamel bond strength. DMADDM, a recently-synthetized antibacterial monomer, was incorporated into orthodontic cement at 0%, 1.5%, 3% and 5% mass fractions. Bond strength of brackets to enamel was measured. A microcosm biofilm model was used to measure metabolic activity, lactic acid production, and colony-forming units (CFU) on orthodontic cements. Shear bond strength was not reduced at 3% DAMDDM (p > 0.1), but was slightly reduced at 5% DMADDM, compared to 0% DMADDM. Biofilm viability was substantially inhibited when in contact with orthodontic cement containing 3% DMADDM. Biofilm metabolic activity, lactic acid production, and CFU were much lower on orthodontic cement containing DMADDM than control cement (p orthodontic cement containing 3% DMADDM inhibited oral biofilms without compromising the enamel bond strength, and is promising to reduce or eliminate demineralization in enamel around orthodontic brackets. PMID:25035230

The Optimization of Immobilization for the Low-Activity Waste of theEvaporation Product with Cement

International Nuclear Information System (INIS)

Supardi

2000-01-01

The experimental investigation of immobilization the low active wasteconcentration containing 2.44x10 -3 μCi/cc a great deal of NaNO 3 withcement was done. The immobilization process was carried out by mixing cement,water, concentrate, and Ca-bentonite with a given ratio within a glassbeaker. The mixture was then stirred with an electrical hand mixer untilhomogeneous. The studied immobilization condition were the influences of theweight ratio water to cement, the weight ratio of concentrate to cement withwhich the concentrate pH was varied, and the influence of the addition ofCa-bentonite (% in weight) with the optimum pH of concentrate. The sample inthe container with the size of 2.54 cm in diameter and 3.0 cm in height wasmade of polyethylene and was covered by a tight lid and was cured for 28days. After the sample was cured for 28 days and then it was taken out of thecontainer. This sample quality was ready for being tested. The quality ofcementation product tested compressive strength, density, chemical stability,irradiation stability and thermal stability. The optimum results ofinvestigation were the weight ratio of water to cement = 0.30, thecompressive strength of 30.37 N/mm 2 . For the immobilization of the waste andcement with the optimum pH being used, yielded in the compressive strength of28.07 N/mm 2 . Further more from the condition of waste and cement at theoptimum pH which was added by the optimum Ca-bentonite gained the compressivestrength of 33.64 N/mm 2 before irradiation, where as after irradiation thecompressive strength was 32.41 N/mm 2 . The optimum thermal test resultachieved was 250 o C with the compressive strength of 44.10 N/mm 2 . For theleaching test results after being cured for 91 days in the distilled watermedia was 0.47x10 -4 gcm -2 day -1 , while in the sea water was 0.66x10 -4 gcm -2 day -1 . Water medium activity until 91 days = 3.1x10 -7 μCi/cc,MPC from ICRP = 8.1x10 -7 μCi/cc. The experimental investigation ofcemented waste

FY 2000 report on the basic survey to promote Joint Implementation, etc. Energy conservation by modernization of a cement plant (Double Horse Cement Co.) in China; 2000 nendo kyodo jisshi nado suishin kiso chosa hokokusho. Chugoku cement kojo (Double Horse Cement) kindaika ni yoru sho energy

Energy Technology Data Exchange (ETDEWEB)

NONE

2001-03-01

An investigational study was conducted of possibilities of energy conservation and greenhouse effect gas emission reduction in the cement production process of Double Horse Cement Co., Mianyang City, Sichuan Province, China. Double Horse Cement adopts the wet type long kiln production system and has a production ability of approximately 1.5 million t/y. In the project, as to three production lines out of the six production lines, improvement was planned to be made of the technologies on the following: mixing of raw materials, grinding of raw materials, NSP, clinker cooler, clinker pre-grinder, high-efficiency separator, waste heat use power generation, etc. As a result of the study, it was found that the energy conservation amount obtained was 54,646 toe/y. And, the amount of greenhouse effect gas reduction was 169,086 t-CO2/y. The total fund required for this project was approximately 5.553 billion yen and the internal earning rate was 7.36% after tax. When the project is carried out, expenses vs. effects are 9.8 toe/million yen in energy conservation amount and 30.4 t-CO2/million yen in greenhouse effect gas reduction. (NEDO)

The thermoelectric generators use for waste heat utilization from cement plant

Directory of Open Access Journals (Sweden)

Sztekler Karol

2017-01-01

Production often entails the formation of by-product which is waste heat. One of the equipment processing heat into electricity is a thermoelectric generator. Its operation is based on the principle of thermoelectric phenomenon, which is known as a Seebeck phenomenon. The simplicity of thermoelectric phenomena allows its use in various industries, in which the main waste product is in the form of heat with the temperature of several hundred degrees. The study analyses the possibility of the thermoelectric systems use for the waste heat utilization resulting in the cement production at the cement plant. The location and design of the thermoelectric system that could be implemented in cement plant is chosen. The analysis has been prepared in the IPSEpro software.

Influence of chemical composition of civil construction waste in the cement paste

International Nuclear Information System (INIS)

Cunha, G.A.; Andrade, A.C.D.; Souza, J.M.M.; Evangelista, A.C.J.; Almeida, V.C.

2009-01-01

The construction and demolition waste when disposed inappropriately might cause serious public health problems. Its reutilization focusing on the development of new products using simple production techniques, assuring a new product life cycle and not damaging the environment is inserted in sustainable concept. The aim of this work was identifying the characteristics of types of waste generated in a residential reform (glassy ceramic and fill dirt leftovers) verifying separately its influence on cement pastes mechanical behavior. Cement pastes + wastes were prepared in 25% and 50% proportions with an approximately 0,35 water/cement relation and, glue time determination, water absorption, resistance to compression and X-ray fluorescence assays were taken. The results indicate that the chemical composition of the waste causes changes in the behavior of cement pastes, reflecting on their resistance to compression. (author)

Study on Cr(VI) Leaching from Cement and Cement Composites

Science.gov (United States)

Palascakova, Lenka; Kanuchova, Maria

2018-01-01

This paper reports an experimental study on hexavalent chromium leaching from cement samples and cement composites containing silica fume and zeolite additions that were subjected to various leaching agents. The water-soluble Cr(VI) concentrations in cements ranged from 0.2 to 3.2 mg/kg and represented only 1.8% of the total chromium content. The presence of chromium compounds with both chromium oxidation states of III and VI was detected in the cement samples by X-ray photoelectron spectroscopy (XPS). Leaching tests were performed in a Britton-Robinson buffer to simulate natural conditions and showed increased dissolution of Cr(VI) up to 6 mg/kg. The highest amount of leached hexavalent chromium was detected after leaching in HCl. The findings revealed that the leaching of chromium from cements was higher by 55–80% than that from the cement composites. A minimum concentration was observed for all cement samples when studying the relationship between the soluble Cr(VI) and the cement storage time. PMID:29690550

Pore structure in blended cement pastes

DEFF Research Database (Denmark)

Canut, Mariana Moreira Cavalcanti

Supplementary cementitious materials (SCMs), such as slag and fly ash, are increasingly used as a substitute for Portland cement in the interests of improvement of engineering properties and sustainability of concrete. According to studies improvement of engineering properties can be explained by...... on assumptions of degree of reaction and product densities gave for plain cement pastes results comparable to MIP data.......Supplementary cementitious materials (SCMs), such as slag and fly ash, are increasingly used as a substitute for Portland cement in the interests of improvement of engineering properties and sustainability of concrete. According to studies improvement of engineering properties can be explained...... supplement each other. Cement pastes (w/b=0.4) with and without slag and fly ash cured at two moisture (sealed and saturated) and temperature (20 and 55ºC) conditions were used to investigate the combined impact of SCMs addition and curing on the pore structure of pastes cured up to two years. Also...

ULTRA-LIGHTWEIGHT CEMENT

International Nuclear Information System (INIS)

Fred Sabins

2001-01-01

The objective of this project is to develop an improved ultra-lightweight cement using ultra-lightweight hollow glass spheres (ULHS). Work reported herein addresses Task 1: Assess Ultra-Lightweight Cementing Issues, Task 2: Review Russian Ultra-Lightweight Cement Literature, Task 3: Test Ultra-Lightweight Cements, and Task 8: Develop Field ULHS Cement Blending and Mixing Techniques. Results reported this quarter include: preliminary findings from a literature review focusing on problems associated with ultra-lightweight cements; summary of pertinent information from Russian ultra-lightweight cement literature review; laboratory tests comparing ULHS slurries to foamed slurries and sodium silicate slurries for two different applications; and initial laboratory studies with ULHS in preparation for a field job

Using the low-temperature plasma in cement production

International Nuclear Information System (INIS)

Sazonova, N A; Skripnikova, N K

2015-01-01

The calculation of the raw-material mixtures and mineralogical composition of the cement clinkers which are synthezed on their base taking into account the disbalanced crystallization of the melting and glassing under conditions of the low-temperature plasma was performed. The difference of the actual values from the calculated ones is 0.69-3.73%. The composition which is characterized as the saturation coefficient 0,88; the silicate module - 3.34, the alumina module - 2.52 in melting of which the alite in amount 78.7%; 3CaO·SiO 2 - 4%; 3CaO·Al 2 O 3 - 9.8%; 12CaO·7Al 2 O 3 -2.9%; CaO free - 1% formed using the lime-stone from the quarry «Pereval» in the town of Slyudyanka and the clay from the deposit «Maximovski» in Irkutsk Region is considered as the optimal one. The structure of the melted clinker is represented as the metastable minerals of alite in the lamellar form with the dimensions up to (3-20)×(80-400) μm and the ratio of length to width 26.6-133. The elongated crystal form may stipulate the high cement activity based on the melted clinkers, which is 82.7-84.2 MPa. Valid- ing the revealed high activity of the viscous substance was confirmed by the results of the scanning electronic microscopy, X-ray phase analysis, with using of which the quantitative and qualitative analyses of the clinker minerals having the deformed crystalic lattice; were performed the morphology of the minerals in the clinker and cement stone, received on its ground, was studied. (paper)

PIXE characterization of by-products resulting from the zinc recycling of industrial cemented carbides

International Nuclear Information System (INIS)

Freemantle, C.S.; Sacks, N.; Topic, M.; Pineda-Vargas, C.A.

2015-01-01

By-product materials of the widely used zinc recycling process of cemented carbides have been studied. Scanning electron microscopy and micro-PIXE techniques have identified elemental concentrations, distributions and purity of by-product materials from an industrial zinc recycling plant. Cobalt surface enrichment, lamellar microstructures of varying composition, including alternating tungsten carbide (WC) grains and globular cobalt, and regions of excess zinc contamination were found in materials with incomplete zinc penetration. Liquid Co–Zn formation occurred above 72 wt.% Zn at the furnace temperature of 930 °C, and was extracted towards the surface of poorly zinc infiltrated material, primarily by the vacuum used for zinc distillation. Surface enrichment was not observed in material that was zinc infiltrated to the sample center, which was more friable and exhibited more homogeneous porosity and elemental concentrations. The result of incomplete zinc infiltration was an enriched surface zone of up to 60 wt.% Co, compared to an original sample composition of ∼10–15 wt.% Co. The impact on resulting powders could be higher or inhomogeneous cobalt content, as well as unacceptably high zinc concentrations. PIXE has proven it can be a powerful technique for solving industrial problems in the cemented carbide cutting tool industry, by identifying trace elements and their locations (such as Zn to 0.1 wt.% accuracy), as well as the distribution of major elements within WC–Co materials.

PIXE characterization of by-products resulting from the zinc recycling of industrial cemented carbides

Energy Technology Data Exchange (ETDEWEB)

Freemantle, C.S. [School of Chemical & Metallurgical Engineering and DST-NRF Centre of Excellence in Strong Materials, University of the Witwatersrand, P/Bag 3, Wits 2050 (South Africa); Pilot Tools (Pty) (Ltd), P.O. Box 27420, Benrose 2011 (South Africa); Sacks, N. [School of Chemical & Metallurgical Engineering and DST-NRF Centre of Excellence in Strong Materials, University of the Witwatersrand, P/Bag 3, Wits 2050 (South Africa); Topic, M. [iThemba LABS, National Research Foundation, P.O. Box 722, Somerset West 7129 (South Africa); Pineda-Vargas, C.A. [iThemba LABS, National Research Foundation, P.O. Box 722, Somerset West 7129 (South Africa); Faculty of Health & Wellness Sciences, CPUT, Bellville (South Africa)

2015-11-15

By-product materials of the widely used zinc recycling process of cemented carbides have been studied. Scanning electron microscopy and micro-PIXE techniques have identified elemental concentrations, distributions and purity of by-product materials from an industrial zinc recycling plant. Cobalt surface enrichment, lamellar microstructures of varying composition, including alternating tungsten carbide (WC) grains and globular cobalt, and regions of excess zinc contamination were found in materials with incomplete zinc penetration. Liquid Co–Zn formation occurred above 72 wt.% Zn at the furnace temperature of 930 °C, and was extracted towards the surface of poorly zinc infiltrated material, primarily by the vacuum used for zinc distillation. Surface enrichment was not observed in material that was zinc infiltrated to the sample center, which was more friable and exhibited more homogeneous porosity and elemental concentrations. The result of incomplete zinc infiltration was an enriched surface zone of up to 60 wt.% Co, compared to an original sample composition of ∼10–15 wt.% Co. The impact on resulting powders could be higher or inhomogeneous cobalt content, as well as unacceptably high zinc concentrations. PIXE has proven it can be a powerful technique for solving industrial problems in the cemented carbide cutting tool industry, by identifying trace elements and their locations (such as Zn to 0.1 wt.% accuracy), as well as the distribution of major elements within WC–Co materials.

Mechanism and Modelling for Sorption of Toxic Ion on Cement Kiln Dust

International Nuclear Information System (INIS)

EI- Dakroury, A.; Sayed, M.S.; EL- Sherif, E.

2009-01-01

Cement manufacturing is a critically important industry in Egypt. These industrial by-product and waste materials must be managed responsibly to insure a clean and safe environment. Cement kiln dust (CKD) is a significant by-product material of the cement manufacturing process. Cement kiln dust is a waste residue composed chiefly of oxidized, anhydrous, micron - sized particles generated as a by product of the manufacture of Portland cement. The use of cement kiln dust as adsorbent in wastewater treatment has a great attention as cheap material and clay structure. This work will discuss the basic characteristics of CKD physical and chemical properties and regulatory requirements: The batch removal of Cr(VI) from aqueous solution using low cost adsorbents such as cement kiln dust under different experimental conditions. The influences of initial Cr (VI) ion concentration (20 to 300 mg1-1) and ph (1 to 4) were investigated in this study. Adsorption of Cr (VI) is highly ph-dependent and the results indicate that the optimum ph for the removal was found to be 1 for CKD. A comparison of kinetic models applied to the adsorption of Cr (VI) ions on the CKD was evaluated for the pseudo first order, the pseudo second-order, Elovich and intra particle diffusion kinetic models, respectively. The results showed that the pseudo second-order kinetic model was found to correlate the experimental data well

Surface roughness of orthodontic band cements with different compositions

Directory of Open Access Journals (Sweden)

Françoise Hélène van de Sande

2011-06-01

Full Text Available OBJECTIVES: The present study evaluated comparatively the surface roughness of four orthodontic band cements after storage in various solutions. MATERIAL AND METHODS: Eight standardized cylinders were made from 4 materials: zinc phosphate cement (ZP, compomer (C, resin-modified glass ionomer cement (RMGIC and resin cement (RC. Specimens were stored for 24 h in deionized water and immersed in saline (pH 7.0 or 0.1 M lactic acid solution (pH 4.0 for 15 days. Surface roughness readings were taken with a profilometer (Surfcorder SE1200 before and after the storage period. Data were analyzed by two-way ANOVA and Tukey's test (comparison among cements and storage solutions or paired t-test (comparison before and after the storage period at 5% significance level. RESULTS: The values for average surface roughness were statistically different (pRMGIC>C>R (p0.05. Compared to the current threshold (0.2 µm related to biofilm accumulation, both RC and C remained below the threshold, even after acidic challenge by immersion in lactic acid solution. CONCLUSIONS: Storage time and immersion in lactic acid solution increased the surface roughness of the majority of the tested cements. RC presented the smoothest surface and it was not influenced by storage conditions.

Evaluation of kaolinite clays of Moa for the production of cement based clinker-calcined clay-limestone (LC3

Directory of Open Access Journals (Sweden)

Roger S. Almenares-Reyes

2016-12-01

Full Text Available Clay materials from two outcrops of the Moa region were analyzed to determine their potential use as supplementary cementitious material in the production of ternary cements based on limestone-calcined clay. The clays were characterized by atomic absorption spectroscopy (EAA, X-ray diffraction (XRD, Fourier transform infrared spectroscopy (FTIR and thermogravimetric analysis (ATG. These methods revealed high aluminum in clays, moderate kaolinite content, a disordered structure and the presence of impurities. The solubility of aluminum and silicon in alkali and the compressive strength of LC3 systems is proportional to their content in clay, being higher for the one with higher kaolinite content and greater structural disorder (outcrop D1, although the clay of both outcrops may constitute supplementary cementitious materials in the production of ternary cements based clinker-calcined clay-limestone. The suitable thermal activation range for both clays is between 650 ° C and 850 ° C.

Fixation of calcined waste by bituminization or cementation

International Nuclear Information System (INIS)

Napravnik, J.; Kyrs, M.; Ditl, P.

1983-01-01

The overall concept is given of the combination of calcination with fixation into bitumen, cement etc. The design is shown of a calciner with the capacity of 10 L/h which was tested on real radioactive wastes for 2000 h. The geometrical and operating parameters of the apparatus have been optimized based on a statistical evaluation of the experiments. Wastes containing nitrates are calcined at 300-550 deg. C, yielding oxides. Wastes containing sulphates, carbonates, KMnO 4 , or borates are calcined at 150-330 deg. C, yielding soluble salts. The content of H 3 BO 4 and Na 2 B 4 O 7 and in some cases of sulphates in the calcinate retards hardening of the mixture with cement. Nitrates and detergents also interfere. The effect of the above components on the products mixed with bitumen is much less. Detergents can be decomposed at 200-300 deg. C; organic acids can be reacted with A1 salts to form insoluble substances lowering the leaching rate of Sr and Cs; small amounts of SiO 2 eliminate the effect of borates on cement hardening. The drawbacks of bituminization with bitumen emulsions are the complicated preparation of the emulsion, higher leaching rate of the product and low stability of the emulsion against breaking. The leachability was determined (1-50 days) of different products containing LWR wastes: 33% of concentrated waste in cement of calcination product stabilized with PVA exhibit approx. 8x10 - 3 g/cm 2 per day, 33% of calcine in cement approx. 3x10 - 3 ; 40% concentrate fixed with bitumen emulsion approx. 9x10 - 4 ; 50% calcine stabilized with PVA in bitumen, pilot-plant scale approx. 2x10 - 5 ; the same but on a laboratory scale approx. 1.10 - 5 . (author)

A Thermoelectric Waste-Heat-Recovery System for Portland Cement Rotary Kilns

Science.gov (United States)

Luo, Qi; Li, Peng; Cai, Lanlan; Zhou, Pingwang; Tang, Di; Zhai, Pengcheng; Zhang, Qingjie

2015-06-01

Portland cement is produced by one of the most energy-intensive industrial processes. Energy consumption in the manufacture of Portland cement is approximately 110-120 kWh ton-1. The cement rotary kiln is the crucial equipment used for cement production. Approximately 10-15% of the energy consumed in production of the cement clinker is directly dissipated into the atmosphere through the external surface of the rotary kiln. Innovative technology for energy conservation is urgently needed by the cement industry. In this paper we propose a novel thermoelectric waste-heat-recovery system to reduce heat losses from cement rotary kilns. This system is configured as an array of thermoelectric generation units arranged longitudinally on a secondary shell coaxial with the rotary kiln. A mathematical model was developed for estimation of the performance of waste heat recovery. Discussions mainly focus on electricity generation and energy saving, taking a Φ4.8 × 72 m cement rotary kiln as an example. Results show that the Bi2Te3-PbTe hybrid thermoelectric waste-heat-recovery system can generate approximately 211 kW electrical power while saving 3283 kW energy. Compared with the kiln without the thermoelectric recovery system, the kiln with the system can recover more than 32.85% of the energy that used to be lost as waste heat through the kiln surface.

Random ionic mobility on blended cements exposed to aggressive environments

Energy Technology Data Exchange (ETDEWEB)

Garcia, Rosario, E-mail: rosario.garcia@uam.es [Departamento de Geologia y Geoquimica, Facultad de Ciencias, Universidad Autonoma, 28049 Madrid (Spain); Rubio, Virginia [Departamento de Geografia, Facultad de Filosofia y Letras, Universidad Autonoma, 28049 Madrid (Spain); Vegas, Inigo [Labein-Tecnalia, 48160 Derio, Vizcaya (Spain); Frias, Moises [Instituto Eduardo Torroja, CSIC, c/ Serrano Galvache, 4, 28033 Madrid (Spain)

2009-09-15

It is known that the partial replacement of cement by pozzolanic admixtures generally leads to modifications in the diffusion rates of harmful ions. Recent research has centred on obtaining new pozzolanic materials from industrial waste and industrial by-products and on the way that such products can influence the performance of blended cements. This paper reports the behaviour of cements blended with calcined paper sludge (CPS) admixtures under exposure to two different field conditions: sea water and cyclic changes in temperature and humidity. Cement mortars were prepared with 0% and 10% paper sludge calcined at 700 deg. C. The penetration of ions within the microstructure of cement matrices was studied using X-ray diffraction (XRD) and scanning electron microscopy equipped with an energy dispersive X-ray analyser (SEM/EDX) analytical techniques. The results show that ionic mobility varies substantially according to the type of exposure and the presence of the calcined paper sludge. The incorporation of 10% CPS is shown to assist the retention and diffusion of the ions.

Random ionic mobility on blended cements exposed to aggressive environments

International Nuclear Information System (INIS)

Garcia, Rosario; Rubio, Virginia; Vegas, Inigo; Frias, Moises

2009-01-01

It is known that the partial replacement of cement by pozzolanic admixtures generally leads to modifications in the diffusion rates of harmful ions. Recent research has centred on obtaining new pozzolanic materials from industrial waste and industrial by-products and on the way that such products can influence the performance of blended cements. This paper reports the behaviour of cements blended with calcined paper sludge (CPS) admixtures under exposure to two different field conditions: sea water and cyclic changes in temperature and humidity. Cement mortars were prepared with 0% and 10% paper sludge calcined at 700 deg. C. The penetration of ions within the microstructure of cement matrices was studied using X-ray diffraction (XRD) and scanning electron microscopy equipped with an energy dispersive X-ray analyser (SEM/EDX) analytical techniques. The results show that ionic mobility varies substantially according to the type of exposure and the presence of the calcined paper sludge. The incorporation of 10% CPS is shown to assist the retention and diffusion of the ions.

Hydration study of ordinary portland cement in the presence of zinc ions

Directory of Open Access Journals (Sweden)

Monica Adriana Trezza

2007-12-01

Full Text Available Hydration products of Portland cement pastes, hydrated in water and in the presence of zinc ions were studied comparatively at different ages. Hydration products were studied by X ray diffractions (XRD and infrared spectroscopy (IR. Although IR is not frequently used in cement chemistry, it evidenced a new phase Ca(Zn(OH32. 2H2O formed during cement hydration in the presence of zinc. The significant retardation of early cement hydration in the presence of zinc is assessed in detail by differential calorimetry as a complement to the study carried out by IR and XRD, providing evidence that permits to evaluate the kinetic of the early hydration.

A Twofold Comparison between Dual Cure Resin Modified Cement and Glass Ionomer Cement for Orthodontic Band Cementation.

Science.gov (United States)

Attar, Hanaa El; Elhiny, Omnia; Salem, Ghada; Abdelrahman, Ahmed; Attia, Mazen

2016-12-15

To test the solubility of dual cure resin modified resin cement in a food simulating solution and the shear bond strength compared to conventional Glass ionomer cement. The materials tested were self-adhesive dual cure resin modified cement and Glass Ionomer (GIC). Twenty Teflon moulds were divided into two groups of tens. The first group was injected and packed with the modified resin cement, the second group was packed with GIC. To test the solubility, each mould was weighed before and after being placed in an analytical reagent for 30 days. The solubility was measured as the difference between the initial and final drying mass. To measure the Shear bond strength, 20 freshly extracted wisdom teeth were equally divided into two groups and embedded in self-cure acrylic resin. Four mm sections of stainless steel bands were cemented to the exposed buccal surfaces of teeth under a constant load of 500 g. Shear bond strength was measured using a computer controlled materials testing machine and the load required to deband the samples was recorded in Newtons. GIC showed significantly higher mean weight loss and an insignificant lower Shear bond strength, compared to dual cure resin Cement. It was found that dual cure resin modified cement was less soluble than glass ionomer cement and of comparable bond strength rendering it more useful clinically for orthodontic band cementation.

Thermophysical properties of blends from Portland and sulfoaluminate-belite cements

International Nuclear Information System (INIS)

Mojumdar, S.C.; Janotka, I.

2002-01-01

The behavior of mortars with blends consisting of sulfoaluminate-belite cements and ordinary Portland cement made with cement to sand ratio of 1:3 by weight and w/c = 0.5 maintained for 90 days at 20 0 C either at 60% relative humidity - dry air or 100% relative humidity - wet air. The results show insufficient character of hydraulic activity of sulfoaluminate-belite cements. Their quality has been improved. The replacement of 15 wt % of sulfoaluminate-belite cement by ordinary Portland cement influences strength positively and elasticity modulus values as well as hydrated phases and pore structure development of sulfoaluminate-belite/ordinary Portland cement blends relative to pure sulfoaluminate-belite cement systems. The above statements confirm the possible making technologies, when improvements in sulfoaluminate-belite cements quality will be achieved. One would then anticipate the competition in usages between sulfoaluminate-belite/ordinary Portland cement and blast furnace-slag Portland cement systems in the practice. It is important to consider because sulfoaluminate-belite cements are of great advantage from the viewpoint of energy savings and quantity of CO 2 released during their production. Thermal characteristics of the samples were studied by thermogravimetry and differential thermal analysis from room temperature to 1000 0 C in air atmosphere. Generally, four significant temperature regions on thermogravimetry curves with the respective differential thermal analysis peak temperature for all types of samples are observed (Authors)

The mechanical effect of the existing cement mantle on the in-cement femoral revision.

LENUS (Irish Health Repository)

Keeling, Parnell

2012-08-01

Cement-in-cement revision hip arthroplasty is an increasingly popular technique to replace a loose femoral stem which retains much of the original cement mantle. However, some concern exists regarding the retention of the existing fatigued and aged cement in such cement-in-cement revisions. This study investigates whether leaving an existing fatigued and aged cement mantle degrades the mechanical performance of a cement-in-cement revision construct.

Yemen watched from cement plant construction work. Cement plant koji wo toshite mita Yemen

Energy Technology Data Exchange (ETDEWEB)

Furuta, M [Kajima Corp., Tokyo (Japan)

1993-06-25

Construction of a cement plant was planned at southern part of Yemen. This is a cement plant with annual production 500,000 tons. The term of work was from January, 1990 to February, 1993. The present paper describes an outline the construction of this Cement Plant, the nationality and living environment in Yemen, and construction equipment which was used. The construction work consisted of 113,000m[sup 3] of digging, 82,000m[sup 3] of backfilling, 66,100m[sup 3] of concreting, and 29,285m[sup 3] of asphalt pavement. Reinforcing steel weighing 6,400 tons and steel frame weighing 3,600 tons were totally used. Equipment weighing 7,912 tons and electric devices weighing 1,299 tons were totally installed. For this construction work, two crawler cranes, six hydraulic cranes, aggregate plant, concrete mixers, and construction equipment, such as bulldozers, shovels, and dumpers, were brought from Japan. 5 figs.

Characteristics and properties of oil-well cements auditioned with blast furnace slag

International Nuclear Information System (INIS)

Sanchez, R.; Palacios, M.; Puertas, F.

2011-01-01

The present paper addresses the alkali activation of Portland cements containing blast furnace slag (20 and 30% by cement weight) with a view to the possible use of these materials in oil well construction. The hydration studies conducted showed that in cement/slag blends, the sodium silicate activator partially inhibited the dissolution of the silicate phases in the Portland cement, retarding cement hydration and reducing the precipitation of reaction products. Due to such partial inhibition, the cement/slag blends had significantly lower mechanical strength than Portland cements hydrated with water. 2 9Si and 2 7Al MAS NMR and BSE/EDX studies, in turn, showed that the CSH gel forming in the alkali-activated cement/slag pastes contained Al in tetrahedral positions and low Ca/Si ratios. (Author) 29 refs.

Calcium Aluminate Cement Hydration Model

Directory of Open Access Journals (Sweden)

Matusinović, T.

2011-01-01

Full Text Available Calcium aluminate cement (AC is a very versatile special cement used for specific applications. As the hydration of AC is highly temperature dependent, yielding structurally different hydration products that continuously alter material properties, a good knowledge of thermal properties at early stages of hydration is essential. The kinetics of AC hydration is a complex process and the use of single mechanisms models cannot describe the rate of hydration during the whole stage.This paper examines the influence of temperature (ϑ=5–20 °C and water-to-cement mass ratio (mH /mAC = 0.4; 0.5 and 1.0 on hydration of commercial iron-rich AC ISTRA 40 (producer: Istra Cement, Pula, Croatia, which is a part of CALUCEM group, Figs 1–3. The flow rate of heat generation of cement pastes as a result of the hydration reactions was measured with differential microcalorimeter. Chemically bonded water in the hydrated cement samples was determined by thermo-gravimetry.Far less heat is liberated when cement and water come in contact for the first time, Fig. 1, than in the case for portland cement (PC. Higher water-to-cement ratio increases the heat evolved at later ages (Fig. 3 due to higher quantity of water available for hydration. A significant effect of the water-to-cement ratio on the hydration rate and hydration degree showed the importance of water as being the limiting reactant that slows down the reaction early. A simplified stoichiometric model of early age AC hydration (eq. (8 based on reaction schemes of principal minerals, nominally CA, C12A7 and C4AF (Table 1, was employed. Hydration kinetics after the induction period (ϑ < 20 °C had been successfully described (Fig. 4 and Table 2 by a proposed model (eq. (23 which simultaneously comprised three main mechanisms: nucleation and growth, interaction at phase boundary, and mass transfer. In the proposed kinetic model the nucleation and growth is proportional to the amount of reacted minerals (eq

Corrosion of metal containers containing cemented radioactive wastes

International Nuclear Information System (INIS)

Duffo, G.S.; Farina, S.B.; Schulz, F.M.; Marotta, F

2010-01-01

Nuclear activities generate different kinds of radioactive wastes. In the case of Argentina, wastes classified as low and medium level are conditioned in metal drums for final disposal in a repository whose design is based on the use of multiple and independent barriers. Nuclear energy plants generate a large volume of mid-level radioactive wastes, consisting mainly of ion-exchange resins contaminated by fission products. Other contaminated products such as gloves, papers, clothing, rubber and plastic tubing, can be incinerated and the ashes from the combustion also constitute wastes that must be disposed of. These wastes (resins and ashes) must be immobilized in order to avoid the release of radionuclides into the environment. The wastes usually undergo a process of cementing to immobilize them. This work aims to systematically study the process of degradation by corrosion of the steel drums in contact with the cemented resins and with the ashes cemented with the addition of different types and concentrations of aggressive compounds (chloride and sulfate). The specimens are configured so that the parameters of interest for the steel in contact with the cemented materials can be measured. The variables of corrosion potential, electric resistivity of the matrix and polarization resistance (PR) were monitored and show that the presence of chloride increases the susceptibility to corrosion of the drum steel that is in contact with the cement resin matrix

Analysis of Energy-Efficiency Opportunities for the Cement Industry in Shandong Province, China

Energy Technology Data Exchange (ETDEWEB)

Price, Lynn; Hasanbeigi, Ali; Lu, Hongyou; Wang, Lan

2009-10-01

China's cement industry, which produced 1,388 million metric tons (Mt) of cement in 2008, accounts for almost half of the world's total cement production. Nearly 40% of China's cement production is from relatively obsolete vertical shaft kiln (VSK) cement plants, with the remainder from more modern rotary kiln cement plants, including plants equipped with new suspension pre-heater and pre-calciner (NSP) kilns. Shandong Province is the largest cement-producing Province in China, producing 10% of China's total cement output in 2008. This report documents an analysis of the potential to improve the energy efficiency of NSP kiln cement plants in Shandong Province. Sixteen NSP kiln cement plants were surveyed regarding their cement production, energy consumption, and current adoption of 34 energy-efficient technologies and measures. Plant energy use was compared to both domestic (Chinese) and international best practice using the Benchmarking and Energy Saving Tool for Cement (BEST-Cement). This benchmarking exercise indicated an average technical potential primary energy savings of 12% would be possible if the surveyed plants operated at domestic best practice levels in terms of energy use per ton of cement produced. Average technical potential primary energy savings of 23% would be realized if the plants operated at international best practice levels. Energy conservation supply curves for both fuel and electricity savings were then constructed for the 16 surveyed plants. Using the bottom-up electricity conservation supply curve model, the cost-effective electricity efficiency potential for the studied cement plants in 2008 is estimated to be 373 gigawatt hours (GWh), which accounts for 16% of total electricity use in the 16 surveyed cement plants in 2008. Total technical electricity-saving potential is 915 GWh, which accounts for 40% of total electricity use in the studied plants in 2008. The fuel conservation supply curve model shows the total

Production of bone cement composites: effect of fillers, co-monomer and particles properties

Energy Technology Data Exchange (ETDEWEB)

Santos Junior, J.G.F.; Melo, P.A.; Pinto, J.C., E-mail: jjunior@peq.coppe.ufrj.b, E-mail: melo@peq.coppe.ufrj.b, E-mail: pinto@peq.coppe.ufrj.b [Coordenacao dos Programas de Pos-Graduacao de Engenharia. (PEQ/COPPE/UFRJ), RJ (Brazil). Programa de Engenharia Quimica; Pita, V.J.R.R., E-mail: vjpita@ima.ufrj.b [Universidade Federal do Rio de Janeiro (IMA/UFRJ), RJ (Brazil). Inst. de Macromoleculas Eloisa Mano; Nele, M. [Universidade Federal do Rio de Janeiro (EQ/UFRJ), RJ (Brazil). Escola de Quimica

2011-04-15

Artificial bone cements (BCs) based on poly(methyl methacrylate) (PMMA) powders and methyl methacrylate (MMA) liquid monomer also present in their formulation small amounts of other substances, including a chemical initiator compound and radiopaque agents. Because inadequate mixing of the recipe components during the manufacture of the bone cement may compromise the mechanical properties of the final pieces, new techniques to incorporate the fillers into the BC and their effect upon the mechanical properties of BC pieces were investigated in the present study. PMMA powder composites were produced in situ in the reaction vessel by addition of X-ray contrasts to the reacting MMA mixture. It is shown that this can lead to much better mechanical properties of test pieces, when compared to standard bone cement formulations, because enhanced dispersion of the radiopaque agents can be achieved. Moreover, it is shown that the addition of hydroxyapatite (HA) and acrylic acid (AA) to the bone cement recipe can be beneficial for the mechanical performance of the final material. It is also shown that particle morphology can exert a tremendous effect upon the performance of test pieces, indicating that the suspension polymerization step should be carefully controlled when optimization of the bone cement formulation is desired. (author)

Production of bone cement composites: effect of fillers, co-monomer and particles properties

Directory of Open Access Journals (Sweden)

J. G. F. Santos Jr.

2011-06-01

Full Text Available Artificial bone cements (BCs based on poly(methyl methacrylate (PMMA powders and methyl methacrylate (MMA liquid monomer also present in their formulation small amounts of other substances, including a chemical initiator compound and radiopaque agents. Because inadequate mixing of the recipe components during the manufacture of the bone cement may compromise the mechanical properties of the final pieces, new techniques to incorporate the fillers into the BC and their effect upon the mechanical properties of BC pieces were investigated in the present study. PMMA powder composites were produced in-situ in the reaction vessel by addition of X-ray contrasts to the reacting MMA mixture. It is shown that this can lead to much better mechanical properties of test pieces, when compared to standard bone cement formulations, because enhanced dispersion of the radiopaque agents can be achieved. Moreover, it is shown that the addition of hydroxyapatite (HA and acrylic acid (AA to the bone cement recipe can be beneficial for the mechanical performance of the final material. It is also shown that particle morphology can exert a tremendous effect upon the performance of test pieces, indicating that the suspension polymerization step should be carefully controlled when optimization of the bone cement formulation is desired.

Peri-Implantitis Associated with Type of Cement: A Retrospective Analysis of Different Types of Cement and Their Clinical Correlation to the Peri-Implant Tissue.

Science.gov (United States)

Korsch, Michael; Walther, Winfried

2015-10-01

The cementation of fixed implant-supported dental restorations involves the risk of leaving excess cement in the mouth which can promote biofilm formation in the peri-implant sulcus. As a result, an inflammation may develop. The aim of the present study was to investigate the clinical effect of two different luting cements on the peri-implant tissue. Within the scope of a retrospective clinical follow-up study, the prosthetic structures of 22 patients with 45 implants were revised. In all cases, a methacrylate cement (Premier Implant Cement [PIC], Premier® Dental Products Company, Plymouth Meeting, PA, USA) had been used for cementation. In 16 additional patients with 28 implants, the suprastructures were retained with a zinc oxide-eugenol cement (Temp Bond [TB], Kerr Sybron Dental Specialities, Glendora, CA, USA). These patients were evaluated in the course of routine treatment. In both populations, the retention time of the suprastructures was similar (TB 3.77 years, PIC 4.07 years). In the PIC cases, 62% of all implants had excess cement. In the TB cases, excess cement was not detectable on any of the implants. Bleeding on probing was significantly more frequent on implants cemented with PIC (100% with and 94% without excess cement) than on implants cemented with TB (46%). Pocket suppuration was observed on 89% of the PIC-cemented implants with excess cement (PIC without excess cement 24%), whereas implants with TB were not affected by it at all. The peri-implant bone loss was significantly greater in the PIC patients (with excess cement 1.37 mm, without excess cement 0.41 mm) than it was in the TB patients (0.07 mm). The frequency of undetected excess cement depends essentially on the type of cement used. Cements that tend to leave more undetected excess have a higher prevalence for peri-implant inflammation and cause a more severe peri-implant bone loss. © 2014 Wiley Periodicals, Inc.

Assessment of Work Zone Noise Levels at a Cement Factory in ...

African Journals Online (AJOL)

Assessment of Work Zone Noise Levels at a Cement Factory in Tanga, Tanzania. ... measured in most production sections exceeded the allowed limit value of 85 ... Keywords: Noise levels, Noise exposure, Cement factory, Survey, Tanzania ...

Analysis of the cement clinker produced with incorporation of petroleum sludge

Science.gov (United States)

Benlamoudi, A.; Kadir, A. Abdul; Khodja, M.; Nuruddin, M. F.

2018-04-01

Very limited researches have been conducted on the incorporation of petroleum sludge waste into cement clinker production even though this waste may contain similar components to those of clinker raw materials. In this research, petroleum sludge was integrated into cement plant as raw material to produce the cement clinker. As results, incorporation of 5% of this waste was able to produce an acceptable quality of cement. Despite the use of petroleum sludge has decreased the properties of the produced clinker, but it still fit the requirements.

Accurate quantitative XRD phase analysis of cement clinkers

International Nuclear Information System (INIS)

Kern, A.

2002-01-01

Full text: Knowledge about the absolute phase abundance in cement clinkers is a requirement for both, research and quality control. Traditionally, quantitative analysis of cement clinkers has been carried out by theoretical normative calculation from chemical analysis using the so-called Bogue method or by optical microscopy. Therefore chemical analysis, mostly performed by X-ray fluorescence (XRF), forms the basis of cement plan control by providing information for proportioning raw materials, adjusting kiln and burning conditions, as well as cement mill feed proportioning. In addition, XRF is of highest importance with respect to the environmentally relevant control of waste recovery raw materials and alternative fuels, as well as filters, plants and sewage. However, the performance of clinkers and cements is governed by the mineralogy and not the elemental composition, and the deficiencies and inherent errors of Bogue as well as microscopic point counting are well known. With XRD and Rietveld analysis a full quantitative analysis of cement clinkers can be performed providing detailed mineralogical information about the product. Until recently several disadvantages prevented the frequent application of the Rietveld method in the cement industry. As the measurement of a full pattern is required, extended measurement times made an integration of this method into existing automation environments difficult. In addition, several drawbacks of existing Rietveld software such as complexity, low performance and severe numerical instability were prohibitive for automated use. The latest developments of on-line instrumentation, as well as dedicated Rietveld software for quantitative phase analysis (TOPAS), now make a decisive breakthrough possible. TOPAS not only allows the analysis of extremely complex phase mixtures in the shortest time possible, but also a fully automated online phase analysis for production control and quality management, free of any human interaction

Study of chemical additives in the cementation of radioactive waste of PWR reactors

International Nuclear Information System (INIS)

Vieira, Vanessa Mota; Tello, Cledola Cassia Oliveira de

2011-01-01

Cementation is a very useful process to solidify radioactive wastes. Depending on the waste it can be necessary to use of chemical additives (admixtures) to improve the cementation process and its product. Admixtures are materials, other than cement, aggregate and water, that are added either before or during the mixing to alter some properties, such as workability, curing temperature range, and setting time. However there are a large variety of these materials that are frequently changed or taken out of the market. In this changeable scenario it is essential to know the commercially available materials and their characteristics. In this research the effects of chemical admixtures in the solidification process has been studied. For the tests it was prepared a solution simulating the evaporator concentrate waste, cemented by two different formulations, and three chemical admixtures from two manufacturers. The tested admixtures were accelerators, set retarders and super plasticizers. The experiments were organized by a planning factorial 23 to quantify the effects of formulations, of the admixtures, its quantity and manufacturer in properties of the paste and products. The measured parameters were the density, the viscosity and the setting time of the paste, and the product compressive strength. The parameter evaluated in this study was the compressive strength at age of 28 days, is considered essential security issues relating to the handling, transport and storage of cemented waste product. The results showed that the addition of accelerators improved the compressive strength of the cemented products. (author)

Production of more durable and sustainable concretes using volcanic scoria as cement replacement

International Nuclear Information System (INIS)

Al-Swaidani, A. M.

2017-01-01

The objective of the study is to investigate strength and durability-related properties of volcanic scoria-based cements. Compressive and tensile strength development of mortars and concretes containing volcanic scoria with replacement levels ranging from 10 to 35% was investigated. Water permeability, chloride penetrability and porosity of concretes cured for 2, 7, 28, 90 and 180 days were also examined. Results revealed that volcanic scoria could be suitable for making blended cements. The strength of mortar/concrete containing volcanic scoria was lower than that of plain cement mortar/concrete at all ages. However, at 90 day curing, the strengths of volcanic scoria-based mortars/concretes were comparable to those of plain cement. In addition, water permeability, chloride penetrability and porosity of scoria-based concretes were much lower than those of plain concrete. Further, the results were statistically analysed and estimation equations have been developed to predict the studied properties. SEM/EDX analysis was employed, as well. [es

Thermal analysis of cement pastes with superabsorbent polymers

DEFF Research Database (Denmark)

Esteves, Luis Pedro; Jensen, Ole Mejlhede; Lukosiute, Irena

2013-01-01

Thermal analysis of cement systems is very helpful in the understanding of many different properties of cementitious compounds, both for the original reacting compounds, and also for the resulting hydration products. Superabsorbent polymers can be added to cement systems with many different reasons......, so it is relevant that fundamental knowledge of this new compound on the development of hydration is well understood [1-3]. This paper reports research on thermal analysis of cement pastes with superabsorbent polymers. We have studied several parameters: the concentration of SAP in the system......, the effect of particle size distribution, and their influence on the hydration process with focus on cement-silica systems. This is done at different thermodynamic conditions, so the energy of activation in the different systems can be accessed. This paper provides information relevant to hydration modelling...

Effect of borate concentration on solidification of radioactive wastes by different cements

International Nuclear Information System (INIS)

Sun Qina; Li Junfeng; Wang Jianlong

2011-01-01

Highlights: → The effect of borate on cementation of radioactive borate evaporator concentrates by sulfoaluminate cement (SAC) and Portland cement (PC) was compared. → The X-ray diffraction (XRD) revealed that borate did not interfere with the formation of main hydration products of SAC and PC. → Borate, in the form of B(OH) 4- , incorporated in ettringite as solid solution phase. - Abstract: To investigate the effect of borate on the cementation of radioactive evaporator concentrates, and to provide more data for solidification formula optimization, the simulated borate evaporator concentrates with different borate concentrations (as B) and Na/B ratio (molar ratio) were solidified by sulfoaluminate cement (SAC) and Portland cement (PC), with addition of Ca(OH) 2 , zeolite and accelerator or water reducer. The hydration products of solidified matrices were characterized by X-ray diffraction (XRD). The experimental results showed that borate retarded the cement setting for both SAC and PC formulas, and the final setting time prolonged with decrease of Na/B ratio. Borate could enhance the fluidity of the cement mixture. The 28 d compressive strengths of the solidified matrices for both SAC and PC formulas decreased with increase of borate concentration. The XRD patterns suggested that, in the matrices maintained for 28 d, borate did not interfere with the formation of main hydration products of SAC and PC. Borate, in the form of B(OH) 4- , incorporated in ettringite (3CaO.Al 2 O 3 .3CaSO 4 .32H 2 O) as solid solution phase. The formula of SAC and PC developed in this study was effective for cementation of the simulated borate evaporator concentrates. However further optimization was required to reduce retarding effect of higher borate concentrations and to extend the practical feasibility for actual evaporator concentrates.

Air-Cured Fiber-Cement Composite Mixtures with Different Types of Cellulose Fibers

Directory of Open Access Journals (Sweden)

Ali Murat Soydan

2018-01-01

Full Text Available This present study was carried out to check the feasibility of different cellulose fibers obtained from cropped virgin cellulose, blenched eucalyptus, and araucaria pulps through different new environmentally friendly curing processes for fiber-cement production. The aim is to introduce the different sources of cellulose fibers with lower cost to produce the “fiber-cement without autoclave” (FCWA. The slurries used in the experiments contain approximately 8% wt. of cellulose. The influence of the waste marble powder addition to the cement mixture was also studied. The physical and mechanical properties of the products which were prepared with this method under different curing conditions were investigated. The mechanical properties of eucalyptus cellulose appear to offer the best combination, especially after longer air-cure cycles. The results showed that the production of FCWA is very economical by using waste marble powders. And moreover, two new types of cellulose fibers (eucalyptus and araucaria celluloses; EuC and ArC, resp., which provide a better density and packing in the fiber-cement leading to better modulus of rupture (MOR and modulus of elasticity (MOE values as virgin cellulose (ViC, are very usable for production of the fiber-cement in industrial scale.

Ordinary Portland Cement matrix for solidification of cellulosic protective clothes hazardous wastes

International Nuclear Information System (INIS)

Shatta, H.A.; Saleh, H.M.

2006-01-01

The used cellulosic protective clothes constitutes considerable fraction of the hazardous and radioactive wastes accumulated during the practical daily life. The direct solidification of these wastes with ordinary Portland cement resulted in waste forms having undesired characters, therefore, it is recommended to immobilize the secondary waste solutions coming from the oxidative degradation of the used protective clothes waste simulates rather than direct imbedding. IR analyses, X-ray diffraction and thermal characteristics for products of both direct encapsulation of the waste and the cementation of its degradation products were performed to evaluate the properties of the final waste cemented form before their disposal. Based on the results reached from X-ray diffraction, IR spectrograms and thermal analyses reports, it could be stated that no detectable changes in hydration and curing coarse of ordinary Portland cement when mixing the residual secondary waste solution resulting from the oxidative degradation of the used protective clothes waste simulate compared with mixing cement with water and in reverse with imbedding the unprocessed waste in cement matrix

Cytotoxicity Comparison of Harvard Zinc Phosphate Cement Versus Panavia F2 and Rely X Plus Resin Cements on Rat L929-fibroblasts.

Science.gov (United States)

Mahasti, Sahabi; Sattari, Mandana; Romoozi, Elham; Akbar-Zadeh Baghban, Alireza

2011-01-01

evidence that Harvard zinc phosphate cement is the most cytotoxic product and Panavia F2 appears to be the least cytotoxic cement over time.

Evaluation of the amount of excess cement around the margins of cement-retained dental implant restorations: the effect of the cement application method.

Science.gov (United States)

Chee, Winston W L; Duncan, Jesse; Afshar, Manijeh; Moshaverinia, Alireza

2013-04-01

Complete removal of excess cement from subgingival margins after cementation of implant-supported restorations has been shown to be unpredictable. Remaining cement has been shown to be associated with periimplant inflammation and bleeding. The purpose of this study was to investigate and compare the amount of excess cement after cementation with 4 different methods of cement application for cement-retained implant-supported restorations. Ten implant replicas/abutments (3i) were embedded in acrylic resin blocks. Forty complete veneer crowns (CVCs) were fabricated by waxing onto the corresponding plastic waxing sleeves. The wax patterns were cast and the crowns were cemented to the implant replicas with either an interim (Temp Bond) or a definitive luting agent (FujiCEM). Four methods of cement application were used for cementation: Group IM-Cement applied on the internal marginal area of the crown only; Group AH-Cement applied on the apical half of the axial walls of the crown; Group AA-Cement applied to all axial walls of the interior surface of the crown, excluding the occlusal surface; and Group PI-Crown filled with cement then seated on a putty index formed to the internal configuration of the restoration (cementation device) (n=10). Cement on the external surfaces was removed before seating the restoration. Cement layers were applied on each crown, after which the crown was seated under constant load (80 N) for 10 minutes. The excess cement from each specimen was collected and measured. One operator performed all the procedures. Results for the groups were compared, with 1 and 2-way ANOVA and the Tukey multiple range test (α=.05). No significant difference in the amount of excess/used cement was observed between the 2 different types of cements (P=.1). Group PI showed the least amount of excess cement in comparison to other test groups (P=.031). No significant difference was found in the amount of excess cement among groups MI, AH, and AA. Group AA showed the

76 FR 76760 - Gray Portland Cement and Cement Clinker From Japan

Science.gov (United States)

2011-12-08

... and Cement Clinker From Japan Determination On the basis of the record \\1\\ developed in the subject... duty order on gray Portland cement and cement clinker from Japan would be likely to lead to... and Cement Clinker from Japan: Investigation No. 731- TA-461 (Third Review). By order of the...

Nano-Inclusions Applied in Cement-Matrix Composites: A Review

Directory of Open Access Journals (Sweden)

Guillermo Bastos

2016-12-01

Full Text Available Research on cement-based materials is trying to exploit the synergies that nanomaterials can provide. This paper describes the findings reported in the last decade on the improvement of these materials regarding, on the one hand, their mechanical performance and, on the other hand, the new properties they provide. These features are mainly based on the electrical and chemical characteristics of nanomaterials, thus allowing cement-based elements to acquire “smart” functions. In this paper, we provide a quantitative approach to the reinforcements achieved to date. The fundamental concepts of nanoscience are introduced and the need of both sophisticated devices to identify nanostructures and techniques to disperse nanomaterials in the cement paste are also highlighted. Promising results have been obtained, but, in order to turn these advances into commercial products, technical, social and standardisation barriers should be overcome. From the results collected, it can be deduced that nanomaterials are able to reduce the consumption of cement because of their reinforcing effect, as well as to convert cement-based products into electric/thermal sensors or crack repairing materials. The main obstacle to foster the implementation of such applications worldwide is the high cost of their synthesis and dispersion techniques, especially for carbon nanotubes and graphene oxide.

Brittle and ductile adjustable cement derived from calcium phosphate cement/polyacrylic acid composites.

Science.gov (United States)

Chen, Wen-Cheng; Ju, Chien-Ping; Wang, Jen-Chyan; Hung, Chun-Cheng; Chern Lin, Jiin-Huey

2008-12-01

Bone filler has been used over the years in dental and biomedical applications. The present work is to characterize a non-dispersive, fast setting, modulus adjustable, high bioresorbable composite bone cement derived from calcium phosphate-based cement combined with polymer and binding agents. This cement, we hope, will not swell in simulated body fluid and keep the osteogenetic properties of the dry bone and avoid its disadvantages of being brittle. We developed a calcium phosphate cement (CPC) of tetracalcium phosphate/dicalcium phosphate anhydrous (TTCP/DCPA)-polyacrylic acid with tartaric acid, calcium fluoride additives and phosphate hardening solution. The results show that while composite, the hard-brittle properties of 25wt% polyacrylic acid are proportional to CPC and mixing with additives is the same as those of the CPC without polyacrylic acid added. With an increase of polyacrylic acid/CPC ratio, the 67wt% samples revealed ductile-tough properties and 100wt% samples kept ductile or elastic properties after 24h of immersion. The modulus range of this development was from 200 to 2600MPa after getting immersed in simulated body fluid for 24h. The TTCP/DCPA-polyacrylic acid based CPC demonstrates adjustable brittle/ductile strength during setting and after immersion, and the final reaction products consist of high bioresorbable monetite/brushite/calcium fluoride composite with polyacrylic acid.

Self-healing polymer cement composites for geothermal wellbore applications

Science.gov (United States)

Rod, K. A.; Fernandez, C.; Childers, I.; Koech, P.; Um, W.; Roosendaal, T.; Nguyen, M.; Huerta, N. J.; Chun, J.; Glezakou, V. A.

2017-12-01

Cement is vital for controlling leaks from wellbores employed in oil, gas, and geothermal operations by sealing the annulus between the wellbore casing and geologic formation. Wellbore cement failure due to physical and chemical stresses is common and can result in significant environmental consequences and ultimately significant financial costs due to remediation efforts. To date numerous alternative cement blends have been proposed for the oil and gas industry. Most of these possess poor mechanical properties, or are not designed to work in high temperature environments. This research investigates novel polymer-cement composites which could function at most geothermal temperatures. Thermal stability and mechanical strength of the polymer is attributed to the formation of a number of chemical interactions between the polymer and cement matrix including covalent bonds, hydrogen bonding, and van der Waals interactions. It has been demonstrated that the bonding between cement and casing is more predictable when polymer is added to cement and can even improve healing of adhesion break when subjected to stresses such as thermal shock. Fractures have also been healed, effectively reducing permeability with fractures up to 0.3-0.5mm apertures, which is two orders of magnitude larger than typical wellbore fractures. Additionally, tomography analysis was used to determine internal structure of the cement polymer composite and imaging reveals that polymers fill fractures in the cement and between the cement and casing. By plugging fractures that occur in wellbore cement, reducing permeability of fractures, both environmental safety and economics of subsurface operations will be improved for geothermal energy and oil and gas production.

Soft sensor for real-time cement fineness estimation.

Science.gov (United States)

Stanišić, Darko; Jorgovanović, Nikola; Popov, Nikola; Čongradac, Velimir

2015-03-01

This paper describes the design and implementation of soft sensors to estimate cement fineness. Soft sensors are mathematical models that use available data to provide real-time information on process variables when the information, for whatever reason, is not available by direct measurement. In this application, soft sensors are used to provide information on process variable normally provided by off-line laboratory tests performed at large time intervals. Cement fineness is one of the crucial parameters that define the quality of produced cement. Providing real-time information on cement fineness using soft sensors can overcome limitations and problems that originate from a lack of information between two laboratory tests. The model inputs were selected from candidate process variables using an information theoretic approach. Models based on multi-layer perceptrons were developed, and their ability to estimate cement fineness of laboratory samples was analyzed. Models that had the best performance, and capacity to adopt changes in the cement grinding circuit were selected to implement soft sensors. Soft sensors were tested using data from a continuous cement production to demonstrate their use in real-time fineness estimation. Their performance was highly satisfactory, and the sensors proved to be capable of providing valuable information on cement grinding circuit performance. After successful off-line tests, soft sensors were implemented and installed in the control room of a cement factory. Results on the site confirm results obtained by tests conducted during soft sensor development. Copyright © 2014 ISA. Published by Elsevier Ltd. All rights reserved.

Cementing a wellbore using cementing material encapsulated in a shell

Energy Technology Data Exchange (ETDEWEB)

Aines, Roger D.; Bourcier, William L.; Duoss, Eric B.; Spadaccini, Christopher M.; Cowan, Kenneth Michael

2016-08-16

A system for cementing a wellbore penetrating an earth formation into which a pipe extends. A cement material is positioned in the space between the wellbore and the pipe by circulated capsules containing the cement material through the pipe into the space between the wellbore and the pipe. The capsules contain the cementing material encapsulated in a shell. The capsules are added to a fluid and the fluid with capsules is circulated through the pipe into the space between the wellbore and the pipe. The shell is breached once the capsules contain the cementing material are in position in the space between the wellbore and the pipe.

Cementing a wellbore using cementing material encapsulated in a shell

Energy Technology Data Exchange (ETDEWEB)

Aines, Roger D.; Bourcier, William L.; Duoss, Eric B.; Floyd, III, William C.; Spadaccini, Christopher M.; Vericella, John J.; Cowan, Kenneth Michael

2017-03-14

A system for cementing a wellbore penetrating an earth formation into which a pipe extends. A cement material is positioned in the space between the wellbore and the pipe by circulated capsules containing the cement material through the pipe into the space between the wellbore and the pipe. The capsules contain the cementing material encapsulated in a shell. The capsules are added to a fluid and the fluid with capsules is circulated through the pipe into the space between the wellbore and the pipe. The shell is breached once the capsules contain the cementing material are in position in the space between the wellbore and the pipe.

Natural cement as the precursor of Portland cement: Methodology for its identification

International Nuclear Information System (INIS)

Varas, M.J.; Alvarez de Buergo, M.; Fort, R.

2005-01-01

When cements appeared in the 19th century, they took the place of traditional binding materials (lime, gypsum, and hydraulic lime) which had been used until that time. Early cements can be divided into two groups, natural and artificial (Portland) cements. Natural cements were introduced first, but their widespread usage was short-lived as they were quickly replaced by artificial cements (Portland), still the most important and predominant today. The main differences between natural and artificial cements arise during the manufacturing process. The final properties of the cements are greatly influenced by differences in the raw materials and burning temperatures employed. The aim of this paper is to assess the efficiency of traditional analytical techniques (petrographic microscopy, X-ray diffraction (XRD), scanning electron microscopy (SEM), and Fourier transform infrared spectroscopy (FTIR)) used to differentiate natural and artificial cements

International comparisons of energy efficiency in power, steel, and cement industries

International Nuclear Information System (INIS)

Oda, Junichiro; Akimoto, Keigo; Tomoda, Toshimasa; Nagashima, Miyuki; Wada, Kenichi; Sano, Fuminori

2012-01-01

Industrial energy efficiency is of paramount importance both for conserving energy resources and reducing CO 2 emissions. In this paper, we compare specific energy consumption among countries in fossil power generation, steel, and cement sectors. The evaluations were conducted using common system boundaries, allocation, and calculation methods. In addition, we disaggregate within sectors, such as with blast furnace–basic oxygen furnace (BF–BOF) steel and scrap-based electric arc furnace (Scrap-EAF) steel. The results reveal that characteristics vary by sub-sector. Regional differences in specific energy consumption are relatively large in the power, BF–BOF steel, and cement sectors. For coal power generation and BF–BOF steel production, continual maintenance and rehabilitation are of key importance. We confirm these key factors identified in the previous work on our estimated numerical values. In BF–BOF steel production, corrections for hot metal ratios (pig iron production per unit of BOF crude steel production) and quality of raw materials have a large effect on the apparent specific energy consumption. Available data is not yet sufficient for straightforward evaluation of the steel and cement sectors. - Highlights: ► We compare energy efficiency among countries in power, steel, and cement sectors. ► In steel and cement sectors, the results are provided in terms of specific energy consumption (GJ/ton of product). ► We distinguish BOF steel and EAF steel. ► New installation and continual maintenance are the key for energy efficiency. ► Corrections have a large impact on apparent specific energy consumption.

Performance on Water Stability of Cement-Foamed Asphalt Cold Recycled Mixture

Directory of Open Access Journals (Sweden)

Li Junxiao

2018-01-01

Full Text Available Through designing the mixture proportion of foamed asphalt cold in-place recycled mixture combined with the water stability experiment, it shows that the addition of cement can obviously improve foamed asphalt mixture’s water stability and the best cement admixture is between 1% ~ 2%; Using digital imaging microscope and SEM technology, the mechanism of increasing on the intensity of foamed asphalt mixture resulted by adding cement was analyzed. It revealed that the cement hydration products contained in the foamed asphalt mixture hydrolyzed into space mesh structure and wrapped up the aggregate particle, this is the main reason that the cement can enhance the mixture’s intensity as well as the water stability. This research provides reference for cement admixture’s formulation in the designing of foamed asphalt cold in-place recycled mixture.

The fixation of radioactive wastes in cement

International Nuclear Information System (INIS)

Kulichenko, V.V.; Dukhovich, F.S.; Volkova, O.I.; Boyarinova, M.V.

1976-01-01

The authors study the leaching behaviour of the main long-lived fission products 90 Sr and 137 Cs. It is found that 90 Sr and 137 Cs have high elution values, namely (2-12) x 10 -2 resp. (2-6) x 10 -2 g/cm 2 /24h, independently of the type of waste. On the basis of these results, maximum concentrations for the solutions in the cement/solution mixtures are proposed. Further studies relate to the formation of radiolysis gas in the waste fixed to cement. Experiments are described to make use of the empty space in the containers, filled with solid waste by filling them with mixtures of cement and liquid radioactive waste of 10 -4 to 1- 6 Ci. The ratio solution/cement should amount to 0.5. The containers are then buried underground. This method of combined waste storage helped to reduce the cost for the storage of liquid waste by about 40-50%. (RB) [de

CEMENT BONDED COMPOSITES – A MECHANICAL REVIEW

Directory of Open Access Journals (Sweden)

Stephan Frybort

2008-05-01

Full Text Available Over the last years promising cement bonded wood composites for structural purposes have evolved. Durability, toughness, high dimen-sional stability, resistance against environmental influences such as biodegradation or weathering but also availability of the raw material as well as economic factors are features which can make cement-bonded composites superior to conventionally bonded composites. This paper reviews the relationship of diverse parameters, including density and particle size on mechanical and physical properties of cement bonded composites, based on published sources from the last 60 years. For general and recent information about bonding mechanisms, compatibility and setting problems, determination and improvement of compatibility, the used raw materials as well as accelerators are discussed. The main part deals with failure mechanisms in connection with several production parameters. Furthermore, the influence of particle size and geometry, orientation of the particles, cement-wood ratio and the effect of accelerators and treatment of the particles on modulus of elasticity, modulus of rupture as well as thickness swelling are discussed.

The Mechanism of Disintegration of Cement Concrete at High Temperatures

Directory of Open Access Journals (Sweden)

Jocius Vytautas

2016-10-01

Full Text Available Concrete is a composite material composed of a binder, aggregates, water and additives. Mixing of cement with water results in a number of chemical reactions known as cement hydration. Heating of concrete results in dehydration processes of cement minerals and new hydration products, which disintegrate the microstructure of concrete. This article reviews results of research conducted with Portland and alumina cement with conventional and refractory concrete aggregates. In civic buildings such common fillers as gravel, granite, dolomite or expanded clay are usually used. It is important to point out the differences between fillers because they constitute the majority of the concrete volume.

Cement-based processes for the immobilization of intermediate level radioactive waste

International Nuclear Information System (INIS)

Brown, D.J.; Lee, D.J.; Price, M.S.T.; Smith, D.L.G.

1985-01-01

Increasing attention is being paid to the use of cement-based materials for the immobilisation of intermediate level wastes. Various cementitious materials are surveyed and the use of blast furnace slag is shown to be advantageous. The properties of cemented wastes are surveyed both during processing and as solid products. The application of Winfrith Cementation Laboratory technology to plant and flowsheet development for Winfrith Reactor sludge immobilisation is described. (author)

Porous structure analysis of radioactive spent resin cementation matrix

International Nuclear Information System (INIS)

Zhou Yaozhong; Yun Guichun

2004-01-01

According to a cement product microstructure, a radioactive spent resin cementation matrix has the properties of porous matters. The distributing of the pore size and the pore microstructure stability are closely related to many crucial macro properties, including strength and permeability of the matrixes. By using a new computer-controlled Hg pressure test, a experiment methods of the matrix micro-properties was studied. By using porous structure analyses, it was found that the experimental method is useful for the future cementation research. In this test, it was also found that ASC cement matrixes of spent resin have superior microstructure to the OPC's. They have better pore size distribution, more stable structure and higher ability to hold the Hg in the matrixes than OPC's, and these properties are the important factors that make ASC cement matrixes have more stable macro-structure and lower leaching of nuclides. (authors)

Micrometer-scale 3-D shape characterization of eight cements: Particle shape and cement chemistry, and the effect of particle shape on laser diffraction particle size measurement

International Nuclear Information System (INIS)

Erdogan, S.T.; Nie, X.; Stutzman, P.E.; Garboczi, E.J.

2010-01-01

Eight different portland cements were imaged on a synchrotron beam line at Brookhaven National Laboratory using X-ray microcomputed tomography at a voxel size of about 1 μm per cubic voxel edge. The particles ranged in size roughly between 10 μm and 100 μm. The shape and size of individual particles were computationally analyzed using spherical harmonic analysis. The particle shape difference between cements was small but significant, as judged by several different quantitative shape measures, including the particle length, width, and thickness distributions. It was found that the average shape of cement particles was closely correlated with the volume fraction of C 3 S (alite) and C 2 S (belite) making up the cement powder. It is shown that the non-spherical particle shape of the cements strongly influence laser diffraction results, at least in the sieve size range of 20 μm to 38 μm. Since laser diffraction particle size measurement is being increasingly used by the cement industry, while cement chemistry is always a main factor in cement production, these results could have important implications for how this kind of particle size measurement should be understood and used in the cement industry.

Utilization of mine tailings as partial cement replacement

DEFF Research Database (Denmark)

Sigvardsen, Nina Marie; Nielsen, M.R.; Ottosen, Lisbeth M.

2017-01-01

Depositing mine tailings entail major economic costs and negative environmental impacts. Thus finding an alternative to depositing is of interest. This study focused on the use of mine tailings as partial cement replacement, thereby preventing depositing the mine tailings. At the same time......, such use would reduce the CO2 emission related to the production of cement. Mine tailings from two different mines Zinkgruvan (Sweden) and Nalunaq (Greenland) were both tested as 5 and 10 % cement replacement. All mortar specimens with mine tailings had lower compressive strength compared to a reference...... compared to a specimen containing a 10 % replacement of cement with coal fly ash, commonly used in Denmark. The compressive strength of specimens containing mine tailings exceeded the compressive strength of the specimen containing coal fly ash, indicating further the amorphous content of volcanic decent...

Potential energy savings and CO2 emissions reduction of China's cement industry

International Nuclear Information System (INIS)

Ke, Jing; Zheng, Nina; Fridley, David; Price, Lynn; Zhou, Nan

2012-01-01

This study analyzes current energy and carbon dioxide (CO 2 ) emission trends in China's cement industry as the basis for modeling different levels of cement production and rates of efficiency improvement and carbon reduction in 2011–2030. Three cement output projections are developed based on analyses of historical production and physical and macroeconomic drivers. For each of these three production projections, energy savings and CO 2 emission reduction potentials are estimated in a best practice scenario and two continuous improvement scenarios relative to a frozen scenario. The results reveal the potential for cumulative final energy savings of 27.1 to 37.5 exajoules and energy-related direct emission reductions of 3.2 to 4.4 gigatonnes in 2011–2030 under the best practice scenarios. The continuous improvement scenarios produce cumulative final energy savings of 6.0 to 18.9 exajoules and reduce CO 2 emissions by 1.0 to 2.4 gigatonnes. This analysis highlights that increasing energy efficiency is the most important policy measure for reducing the cement industry's energy and emissions intensity, given the current state of the industry and the unlikelihood of significant carbon capture and storage before 2030. In addition, policies to reduce total cement production offer the most direct way of reducing total energy consumption and CO 2 emissions. - Highlights: ► This study models output and efficiency improvements in Chinese cement industry from 2011–2030. ► Energy savings and CO 2 emission reductions estimated for 3 scenarios relative to frozen scenario. ► Results reveal cumulative final energy savings potential of 27.1–37.5 EJ and 3.2–4.4 Gt CO 2 reductions. ► Increasing efficiency is the most important policy for reducing cement energy and emissions intensity.

The mechanical effect of the existing cement mantle on the in-cement femoral revision.

Science.gov (United States)

Keeling, Parnell; Lennon, Alexander B; Kenny, Patrick J; O'Reilly, Peter; Prendergast, Patrick J

2012-08-01

Cement-in-cement revision hip arthroplasty is an increasingly popular technique to replace a loose femoral stem which retains much of the original cement mantle. However, some concern exists regarding the retention of the existing fatigued and aged cement in such cement-in-cement revisions. This study investigates whether leaving an existing fatigued and aged cement mantle degrades the mechanical performance of a cement-in-cement revision construct. Primary cement mantles were formed by cementing a polished stem into sections of tubular steel. If in the test group, the mantle underwent conditioning in saline to simulate ageing and was subject to a fatigue of 1 million cycles. If in the control group no such conditioning or fatigue was carried out. The cement-in-cement procedure was then undertaken. Both groups underwent a fatigue of 1 million cycles subsequent to the revision procedure. Application of a Mann-Whitney test on the recorded subsidence (means: 0.51, 0.46, n=10+10, P=0.496) and inducible displacement (means: 0.38, 0.36, P=0.96) revealed that there was no statistical difference between the groups. This study represents further biomechanical investigation of the mechanical behaviour of cement-in-cement revision constructs. Results suggest that pre-revision fatigue and ageing of the cement may not be deleterious to the mechanical performance of the revision construct. Thus, this study provides biomechanical evidence to back-up recent successes with this useful revision technique. Copyright © 2012 Elsevier Ltd. All rights reserved.

Successful field implementation of novel cementing solution for ISC wells : case histories

Energy Technology Data Exchange (ETDEWEB)

Meher, R.K.; Suyan, K.M.; Dasgupta, D. [Society of Petroleum Engineers, Dubai (United Arab Emirates)]|[Oil and Natural Gas Corp. Ltd., Tel Bhavan, Dehradun (India); Deodhar, S.; Sharma, V.; Jain, V.K. [Oil and Natural Gas Corp. Ltd., Tel Bhavan, Dehradun (India)

2008-10-15

Cementation of in-situ combustion (ISC) wells is challenging since wells are frequently associated with weak and unconsolidated formation. However, cement rise up to surface is desired to prevent casing failure. Moreover, the cement sheath is also required to withstand extreme stresses due to high temperature cycling experienced during in-situ combustion process. In response to the problem of inadequate placement time and flash setting, Portland cement-silica blends were used for cementation of ISC wells in India instead of alumina cement blends. However, the use of the cement-silica blends has resulted in insufficient cement rise because of losses during cementation. The cured cement failed to contain the strength and permeability in course of ISC process causing charge of sub-surface shallower layers. This paper discussed the development and implementation of a non-alumina based thermally stable lightweight lead slurry and a ductile high temperature resistance tail slurry for mitigating these problems. The paper provided details of the study as well as four successful case histories. The cementing practice for ISC wells around the world was first described and illustrated. Next, the paper outlined the formulation of thermally stable tail slurry through laboratory studies. Slurry parameters of the tail slurry were presented, including slurry weight; thickening time; fluid loss; free fluid; and rheology. The paper also reviewed a study of compressive strength and permeability of thermal slurry; slurry parameters of the lightweight lead slurry; and study of compressive strength and permeability of lightweight thermal slurry. 8 refs., 4 tabs., 12 figs.

Tunisian gypsums: Characteristics and use in cement

Science.gov (United States)

Mahmoudi, Salah; Bennour, Ali; Chalwati, Youssef; Souidi, Khouloud; Thabet, Manel; Srasra, Ezzedine; Zargouni, Fouad

2016-09-01

Gypsum materials of hundred meters thickness and interbedded with marine claystones and limestones from different paleogeographic sectors in the Tunisian territory are studied to assess their suitability for cement production. For this reason, thirty representative samples are analysed by chemical, physical and geotechnical tests. The obtained results for the studied gypsum materials are compared to Tunisian and European norms and with the local cements, currently marketed and which obey international norms. Indeed, for all samples hydraulic modulus HM, silica modulus SM and alumina modulus AM vary from (2.37-2.44), (2.48-2.68) and (1.45-2.5), respectively; whereas the required values for these modulus are (1.5-2.5), (2-3) and (1.5-2.5). The same behavior is observed for mineralogical analyses of C3S, C2S, C3A and C4AF and compressive strength at different ages. Briefly, Tunisia contains important reserves of gypsum scattered and spread over the Tunisian territory and can be used for cement production.

Sulfoaluminate-belite cement from low-calcium fly ash and sulfur-rich and other industrial by-products

Energy Technology Data Exchange (ETDEWEB)

Arjunan, P.; Silsbee, M.R.; Roy, D.M.

1999-08-01

The study describes the preparation and characterization of an environmentally friendly cement with performance characteristics similar to those of Portland cement, from a lime kiln bag house dust, a low-calcium fly ash, and a scrubber sludge. Promising preliminary results show the formation of relatively low-temperature phases calcium sulfoaluminate (4CaO{center{underscore}dot}3Al{sub 2}O{sub 3}{center{underscore}dot}SO{sub 3}) and dicalcium silicate (2CaO{center{underscore}dot}SiO{sub 2}) at {approximately} 1,250 C if nodulized raw means used for clinker preparation and at 1,175 C if powdered raw meal is used as compared to the {approximately} 1,500 C sintering temperature required for Portland cement. Phases of the developed cements were predicted using modified Bogue calculations. Isothermal calorimetric measurements indicate the hydration properties of the cements are comparable to ordinary Portland cement. Mechanical properties and microstructural evaluations also were carried out.

The suitability of a supersulfated cement for nuclear waste immobilisation

International Nuclear Information System (INIS)

Collier, N.C.; Milestone, N.B.; Gordon, L.E.; Ko, S.-C.

2014-01-01

Highlights: • We investigate a supersulfated cement for use as a nuclear waste encapsulant. • High powder fineness requires a high water content to satisfy flow requirements. • Heat generation during hydration is similar to a control cement paste. • Typical hydration products are formed resulting in a high potential for waste ion immobilisation. • Paste pH and aluminium corrosion is less than in a control cement paste. - Abstract: Composite cements based on ordinary Portland cement are used in the UK as immobilisation matrices for low and intermediate level nuclear wastes. However, the high pore solution pH causes corrosion of some metallic wastes and undesirable expansive reactions, which has led to alternative cementing systems being examined. We have investigated the physical, chemical and microstructural properties of a supersulfated cement in order to determine its applicability for use in nuclear waste encapsulation. The hardened supersulfated cement paste appeared to have properties desirable for use in producing encapsulation matrices, but the high powder specific surface resulted in a matrix with high porosity. Ettringite and calcium silicate hydrate were the main phases formed in the hardened cement paste and anhydrite was present in excess. The maximum rate of heat output during hydration of the supersulfated cement paste was slightly higher than that of a 9:1 blastfurnace slag:ordinary Portland cement paste commonly used by the UK nuclear waste processing industry, although the total heat output of the supersulfated cement paste was lower. The pH was also significantly lower in the supersulfated cement paste. Aluminium hydroxide was formed on the surface of aluminium metal encapsulated in the cement paste and ettringite was detected between the aluminium hydroxide and the hardened cement paste

The suitability of a supersulfated cement for nuclear waste immobilisation

Energy Technology Data Exchange (ETDEWEB)

Collier, N.C., E-mail: nick.collier@sheffield.ac.uk [Immobilisation Science Laboratory, Department of Materials Science and Engineering, The University of Sheffield, Mappin Street, Sheffield S1 3JD (United Kingdom); Milestone, N.B. [Immobilisation Science Laboratory, Department of Materials Science and Engineering, The University of Sheffield, Mappin Street, Sheffield S1 3JD (United Kingdom); Callaghan Innovation, 69 Gracefield Road, PO Box 31310, Lower Hutt 5040 (New Zealand); Gordon, L.E. [Immobilisation Science Laboratory, Department of Materials Science and Engineering, The University of Sheffield, Mappin Street, Sheffield S1 3JD (United Kingdom); Geopolymer and Minerals Processing Group, Department of Chemical and Biomolecular Engineering, University of Melbourne, Parkville, Victoria 3010 (Australia); Ko, S.-C. [Holcim Technology Ltd, Hagenholzstrasse 85, CH-8050 Zurich (Switzerland)

2014-09-15

Highlights: • We investigate a supersulfated cement for use as a nuclear waste encapsulant. • High powder fineness requires a high water content to satisfy flow requirements. • Heat generation during hydration is similar to a control cement paste. • Typical hydration products are formed resulting in a high potential for waste ion immobilisation. • Paste pH and aluminium corrosion is less than in a control cement paste. - Abstract: Composite cements based on ordinary Portland cement are used in the UK as immobilisation matrices for low and intermediate level nuclear wastes. However, the high pore solution pH causes corrosion of some metallic wastes and undesirable expansive reactions, which has led to alternative cementing systems being examined. We have investigated the physical, chemical and microstructural properties of a supersulfated cement in order to determine its applicability for use in nuclear waste encapsulation. The hardened supersulfated cement paste appeared to have properties desirable for use in producing encapsulation matrices, but the high powder specific surface resulted in a matrix with high porosity. Ettringite and calcium silicate hydrate were the main phases formed in the hardened cement paste and anhydrite was present in excess. The maximum rate of heat output during hydration of the supersulfated cement paste was slightly higher than that of a 9:1 blastfurnace slag:ordinary Portland cement paste commonly used by the UK nuclear waste processing industry, although the total heat output of the supersulfated cement paste was lower. The pH was also significantly lower in the supersulfated cement paste. Aluminium hydroxide was formed on the surface of aluminium metal encapsulated in the cement paste and ettringite was detected between the aluminium hydroxide and the hardened cement paste.

Use of red mud as addition for portland cement mortars

International Nuclear Information System (INIS)

Ribeiro, D.V.; Morelli, M.R.

2011-01-01

The aim of the present research work was to investigate the possibility of adding red mud, an alkaline leaching waste that is obtained from bauxite during the Bayer process for alumina production, in the raw meal of Portland cement mortars. The red mud is classified as dangerous, according to NBR 10004/2004, and world while generation reached over 117 million tons/year. This huge production requires high consuming products to be used as incorporation matrix and we studied the influence of red mud addition on the characteristics of cement mortars and concrete. In this paper the properties of Portland cement mortars incorporating high amounts of red mud was evaluated: pH variation, fresh (setting time, workability or normal consistency and water retention), and hardened state (mechanical strength, capillary water absorption, density and apparent porosity). Results seem promising for red mud additions up to 20 wt%. (author)

Radon exhalation study from cement, cement slabs and concrete slabs with variation in fly ash

International Nuclear Information System (INIS)

Sharma, Nisha; Singh, Jaspal

2012-01-01

Fly ash is a waste product from coal-fired power plants. Fly ash has become a subject of world-wide interest in recent years because of its diverse uses, e.g. in the manufacture of concrete for building purposes, for the filling of underground cavities, or as a component of building material. The fly ash may contain enhanced levels of the natural radionuclides in the uranium and thorium series and by using the fly ash in building materials, the radiation levels in houses may thus be technologically enhanced. Because of its relatively high radionuclide contents (including 226 Ra), fly ash may, however, present a potential hazard to the population through its radon emanation, which would be highly undesirable. Since fly ash is frequently used as a building material, the idea of the experiment was to mix fly ash in different proportions in the cement in the powder form, cemented slabs and concrete slabs to study the combined behaviors. Alpha sensitive LR-115 type II plastic track detector, commonly known as Solid State Nuclear Track Detectors (SSNTDs), were used to measure the radon concentration. The alpha particles emitted from the radon causes the radiation damaged tracks. The chemical etching in NaOH at 60°C for about 90 minutes was done to reveal these latent tracks, which were then scanned and counted by an optical microscope of suitable magnification. By calculating the track density of registered tracks, the radon concentrations were determined. In case of cement in the powder form and in cemented slab, starting from the pure cement, fly ash was added up to 70% by weight. In this case the radon exhalation rate has increased by addition of fly ash in the cement and in case of concrete slabs by the addition of fly ash in the cement the radon exhalation increases up to 60% and then decreases. Therefore, on the basis of our investigations we concluded that in general radon exhalation rate increases with the addition of fly ash. (author)

Engineering and sustainability aspect of palm oil shell powder in cement

Science.gov (United States)

Karim, Mohammad Razaul; Hossain, Md. Moktar; Yusoff, Sumiani Binti

2017-06-01

Palm oil shell (POS) is a waste material which significantly produced in palm oil mills. In current practice, this waste is dumped in open land or landfill sites or is used as fuel to run a steam turbine of a boiler, which leads to environmental pollutions. The characterization, engineering and sustainability aspect of this waste for using in cement-based applications lead to reduce the emission of carbon dioxide and cost, save natural resources for cement production and also sustainable usage of waste material. The characterization was carried out using particle size analyzer, XRF, SEM and total organic carbon analyzer. ASTM standard methods were used to observe the setting time and water for normal consistency. The compressive strength of palm oil shell powder (POSP) blended cement was explored with the water to cement and cement to sand ratio of 0.40 and 0.50, respectively up to 40% replacement levels of OPC. Result found that the setting time and water demand were increased, but compressive strength was decreased to replacement levels. However, the incorporation of POSP in cement was reduced 9.6% of CO2 emission, 25 % of the cost and save natural resource, i.e. limestone, clay, iron ore, silica shale and gypsum of 35.1%, 4.95%, 0.9%, 4.05 % and 1.2 %, respectively at 30% replacement level of OPC. The results of this extensive study on POSP characterization, effect on basic cement properties and sustainability aspect provide the guidance for using the POSP at industrial scale for cement production.

Effect of water-to-cement ratio and curing method on the strength, shrinkage and slump of the biosand filter concrete body.

Science.gov (United States)

Chan, Nicole; Young-Rojanschi, Candice; Li, Simon

2018-03-01

The biosand filter is a household-level water treatment technology used globally in low-resource settings. As of December 2016, over 900,000 biosand filters had been implemented in 60 countries around the world. Local, decentralized production is one of the main advantages of this technology, but it also creates challenges, especially in regards to quality control. Using the current recommended proportions for the biosand filter concrete mix, slump was measured at water-to-cement ratios of 0.51, 0.64 and 0.76, with two replicates for each level. Twenty-eight-day strength was tested on four replicate cylinders, each at water-to-cement ratios of 0.51, 0.59, 0.67 and 0.76. Wet curing and dry curing were compared for 28-day strength and for their effect on shrinkage. Maximum strength occurred at water-to-cement ratios of 0.51-0.59, equivalent to 8-9.3 L water for a full-scale filter assuming saturated media, corresponding to a slump class of S1 (10-40 mm). Wet curing significantly improved strength of the concrete mix and reduced shrinkage. Quality control measures such as the slump test can significantly improve the quality within decentralized production of biosand filters, despite localized differences in production conditions.

Alkali-activated blast furnace slag-zeolite cements and concretes

International Nuclear Information System (INIS)

Rakhimov, R.; Rakhimova, N.

2012-01-01

The aim of this work has been the study of alkali-activated slag-zeolite cements and concretes based on them. Various compositions have been tested and some characteristics such as the compressive strength have been measured versus zeolite additions. A table lists the specific surface area and particle size distributions of different cements. The conclusions of the study are the following. First, alkali-activated slag cements and concretes based on them are effective for immobilization of radioactive wastes and the production of building structures, designed for high radiation load. Secondly, zeolite-containing mineral additions are able to increase the immobilization capacity and radiation resistance of alkali-activated blast furnace slag cements and concretes. Thirdly, the efficiency of different zeolite-containing additions - 10% to increase alkali-activated blast furnace slag-zeolite cement strength was established. It is with alkaline components of water-glass, sodium carbonate, sodium sulphate. Fourth, the effective way of introducing zeolite additions in alkali-activated blast furnace slag-zeolite cement is inter-grinding of the slag and addition. Increase in strength of alkali-activated blast furnace slag-zeolite cement stone is 40% higher than that of the stone of a mixture of separately milled components. Fifth, Alkali-activated blast furnace slag-zeolite cements with zeolite-containing additions with a compressive strength of 10.1 to 140 MPa; alkali-activated blast furnace slag-zeolite cements mortars with compressive strength from 35.2 to 97.7 MPa; alkali-activated blast furnace slag-zeolite cements concretes with compressive strength up to 84.5 MPa and frost resistant up to 800 cycles were obtained

Cement for Oil Well Cementing Operations in Ghana

African Journals Online (AJOL)

Michael

For Portland cement to qualify as oil well cement, the chemical and physical properties must meet ..... Reservoir Engineering, Stanford University,. Stanford, California, pp. ... Construction”, PhD Thesis, Kwame Nkrumah. University of Science ...

Physical and mechanical properties of cement mortar made with brick waste

Directory of Open Access Journals (Sweden)

Mohamed Guendouz

2018-01-01

Full Text Available The development of new building materials is a current problem where researchers are trying to find the right materials for each region and returning cheapest countries. Recycling and recovery of waste are now considered as a promising solution to meet the deficit between production and consumption and protecting the environment. This work focused on the study of the effect of brick waste in the production of cement mortar with substitution rates ranging from 5-30% by weight of cement and to compare its performance with fresh and hardened state with ordinary mortar considered as control mortar. Compressive and tensile strengths up to 28 days of age were compared with those of controlled mortar. Water absorption was also measured at 28 days of age. The test results indicate the beneficial effect of brick waste powder on performance of cement mortar with an optimum of 15% of cement weight substitution.

Low force cementation.

Science.gov (United States)

Wilson, P R

1996-07-01

The marginal adaptation of full coverage restorations is adversely affected by the introduction of luting agents of various minimum film thicknesses during the cementation process. The increase in the marginal opening may have long-term detrimental effects on the health of both pulpal and periodontal tissues. The purpose of this study was to determine the effects of varying seating forces (2.5, 12.5, 25 N), venting, and cement types on post-cementation marginal elevation in cast crowns. A standardized cement space of 40 microns was provided between a machined gold crown and a stainless steel die. An occlusal vent was placed that could be opened or closed. The post-cementation crown elevation was measured, following the use of two commercially available capsulated dental cements (Phosphacap, and Ketac-cem Applicap). The results indicate that only the combination of Ketac-Cem Applicap and crown venting produced post-cementation crown elevation of less than 20 microns when 12.5 N seating force was used. Higher forces (25 N) and venting were required for comparable seating when using Phosphacap (19 microns). The amount of force required to allow maximum seating of cast crowns appears to be cement specific, and is reduced by effective venting procedures.

The transformation sequence of cement-asbestos slates up to 1200 deg. C and safe recycling of the reaction product in stoneware tile mixtures

International Nuclear Information System (INIS)

Gualtieri, A.F.; Cavenati, C.; Zanatto, I.; Meloni, M.; Elmi, G.; Gualtieri, M. Lassinantti

2008-01-01

Cement-asbestos is the main asbestos containing material still found in most of the European countries such as Italy. Man- and weathering-induced degradation of the cement-asbestos slates makes them a source of dispersion of asbestos fibres and represents a priority cause of concern. This concern is the main prompt for the actual policy of abatement and disposal of asbestos containing materials in controlled wastes. An alternative solution to the disposal in dumping sites is the direct temperature-induced transformation of the cement-asbestos slates into non-hazardous mineral phases. This patented process avoids the stage of mechanical milling of the material before the treatment, which improves the reactivity of the materials but may be critical for the dispersion of asbestos fibres in working and life environment. For the first time, this paper reports the description of the reaction path taking place during the firing of cement-asbestos slates up to the complete transformation temperature, 1200 deg. C. The reaction sequence was investigated using different experimental techniques such as optical and electron microscopy, in situ and ex situ quali-quantitative X-ray powder diffraction. The understanding of the complex reaction path is of basic importance for the optimization of industrial heating processes leading to a safe recycling of the transformed product. For the recycling of asbestos containing materials, the Italian laws require that the product of the crystal chemical transformation of asbestos containing materials must be entirely asbestos-free, and should not contain more than 0.1 wt% fraction of the carcinogenic substances such as cristobalite. Moreover, if fibrous phases other than asbestos (with length to diameter ratio >3) are found, they must have a geometrical diameter larger than 3 μm. We have demonstrated that using an interplay of different experimental techniques, it is possible to safely verify the complete transformation of asbestos

Study of chemical additives in the cementation of radioactive waste of PWR reactors

International Nuclear Information System (INIS)

Vieira, Vanessa Mota; Tello, Cledola Cassia Oliveira de

2012-01-01

In this research it has been studied the effects of chemical admixtures in the cementation process of radioactive wastes. These additives are used to improve the properties of waste cementation process, both of the paste and of the solidified product. However there are a large variety of these materials that are frequently changed or taken out of the market. Then it is essential to know the commercially available materials and their effects. The tests were carried out with a solution simulating the evaporator concentrate waste coming from PWR nuclear reactors. It was cemented using two formulations, A and B, incorporating higher or lower amount of waste, respectively. It was added chemical admixtures from two manufacturers (S and H), which were: accelerators, set retarders and superplasticizers. The experiments were organized by a factorial design 23. The measured parameters were: the viscosity, the setting time, the paste and product density and the compressive strength. The parameter evaluated in this study was the compressive strength at age of 28 days, is considered essential security issues relating to the handling, transport and storage of cemented waste product. The results showed that the addition of accelerators improved the compressive strength of the cemented products. (author)

The Optimization of Calcareous Fly Ash-Added Cement Containing Grinding Aids and Strength-Improving Additives

Directory of Open Access Journals (Sweden)

Gökhan Kaplan

2018-01-01

Full Text Available This is an experimental study which explores the physical, mechanical, and economic factors involved in the production of type CEM II A-B/W cement. In this context, 4 cement additives were used in two different dosages (200 and 800 g/t. Class C fly ash was used for composite cement production at ratios of 5%, 20%, and 35%. It was shown that Blaine fineness increases with the increasing fly ash content. The use of fly ash at ratios of 5% and 20% was not found to have any unfavorable effects on the compressive strength at the early days. It is found that the use of additive for improving the early-age strength is preferable when fly ash is used. It is possible to produce Class 52.5 N cement using additives to improve early strength and 20% fly ash. Loss in strength was observed in cement mortars produced using glycol-based grinding aid. Increasing the dosage of chemical additive also led to loss in strength due to nonhomogeneous distribution of hydration products. As a result, grinding fly ash with clinker and the use of cement chemicals contribute to the cement sector in terms of sustainability. It is possible to produce cements with improved mechanical properties especially with the use of 20% fly ash.

Alpha radioactivity in Indian cement samples

International Nuclear Information System (INIS)

Nain, M.; Chauhan, R. P.; Chakarvarti, S. K.

2006-01-01

The essential constituents of radioactive and each of cements like lime, silica and alumina are derived from earth's crust in which radioactive elements like uranium, thorium etc are also present in varying amounts almost everywhere. These two elements are considered as the parent elements of uranium and thorium radioactive decay series in which radon and thoron are produced respectively as decay products. In the present study the samples of ordinary Portland cement , Portland pozzolana cement and some other cementious finishing materials like white cement, Plaster of Paris , cement putty etc were collected and analysed for radium and radon concentrations along with radon exhalation rates. Materials and Methods: Alpha sensitive LR-115 Type II plastic track detectors commonly known as S olid State Nuclear Track Detectors w ere used to measure the radium and radon concentration. The alpha particles emitted from the radon causes the radiation damaged tracks. The Chemical etching in NaOH at 60 C for about 90 minutes was done to reveal these latent tracks, which were then scanned and counted by an optical microscope of suitable magnification. By calculating the track density of registered tracks, the radon and radium concentrations along with exhalation rate of radon, were determined using required formulae. Results: The radon and radium concentration in various brands of cements found to vary from 333±9.9 to 506±13.3 Bq m-3 and from 3.7±0.1 to 5.6±0.2 Bq k g-1 while in various cementious finishing materials used in the construction, these were found to vary from 378±19.7 to 550±9.8 Bq m-3 and from 4.2±0.2 to 6.1±0.1 Bq Kg-1, respectively. Based on the data the mass and surface exhalation rates were also calculated Conclusion: The measurements indicate that there is marginal variation of the concentration of radium and radon in various brands of cements in India with lower levels in the cement samples having red oxide and higher levels in fly ash based cement

Achievement of 900kgf/cm[sup 2] super workable high strength concrete with belite Portland cement (elevator building of cement silo in Chichibu cement). 2. ; Application to the actual structure. Ko belite kei cement de 900kgf/cm[sup 2] wo tassei (Chichibu cement cement silo no elevator to). 2. ; Jitsukozobutsu eno tekiyo

Energy Technology Data Exchange (ETDEWEB)

Yoda, K.; Sakuramoto, F. (Kajima Corp., Tokyo (Japan))

1993-08-01

For the purpose of rationalization of concrete works, the super workable high strength concrete was applied to the underground part of elevator building of cement silo in the Kumagaya Works, Chichibu Cement, and was successfully put into practice. Quality control values of the super workable high strength concrete were 65[plus minus]5cm in the slump flow and 900kgf/cm[sup 2] in the compressive strength at the age of 28 days. Addition of the admixture was 1.25% of the unit cement amount. Based on the linear correlation between the slump flow and mixer load immediately before discharge, the slump flow was controlled by the mixer load. Property of the fresh concrete, fluidity, compacting property, material segregation resistance property, and strength property were examined by using a sidewall test model. For all tests, satisfactory properties were obtained. Subsequently, the actual structure was successfully constructed. As a result, laborsaving and improvement of productivity were confirmed for the super workable high strength concrete work. 3 refs., 8 figs., 4 tabs.

Influence of superplasticizers on the long-term properties of cement pastes and possible impact on radionuclide uptake in a cement-based repository for radioactive waste

International Nuclear Information System (INIS)

Wieland, E.; Lothenbach, B.; Glaus, M.A.; Thoenen, T.; Schwyn, B.

2014-01-01

cations. Thermodynamic modelling further indicates that radionuclide complexation by formate at the concentration level in Acc can be excluded, suggesting that the apparent effect of Acc in the sorption measurements on the resin can be attributed to colloids formed owing to the high concentrations of Al and S in Acc. Sorption studies with the same radionuclides on hardened cement paste (HCP) in the presence of concrete admixture solutions and pore fluids squeezed from cement pastes further revealed no significant effect on sorption by either the concrete admixtures or their degradation products that were potentially present in the pore fluids. This finding suggests that the investigated concrete admixtures (PNS, PCE, Acc) and their degradation products have no significant impact on radionuclide mobilisation

THE USE OF SISAL FIBRE AS REINFORCEMENT IN CEMENT BASED COMPOSITES

Directory of Open Access Journals (Sweden)

Romildo Dias Tolêdo Filho

1999-08-01

Full Text Available ABSTRACT The inclusion of fibre reinforcement in concrete, mortar and cement paste can enhance many of the engineering properties of the basic materials, such as fracture toughness, flexural strength and resistance to fatigue, impact, thermal shock and spalling. In recent years, a great deal of interest has been created worldwide on the potential applications of natural fibre reinforced, cement based composites. Investigations have been carried out in many countries on various mechanical properties, physical performance and durability of cement based matrices reinforced with naturally occurring fibres including sisal, coconut, jute, bamboo and wood fibres. These fibres have always been considered promising as reinforcement of cement based matrices because of their availability, low cost and low consumption of energy. In this review, the general properties of the composites are described in relation to fibre content, length, strength and stiffness. A chronological development of sisal fibre reinforced, cement based matrices is reported and experimental data are provided to illustrate the performance of sisal fibre reinforced cement composites. A brief description on the use of these composite materials as building products has been included. The influence of sisal fibres on the development of plastic shrinkage in the pre-hardened state, on tensile, compressive and bending strength in the hardened state of mortar mixes is discussed. Creep and drying shrinkage of the composites and the durability of natural fibres in cement based matrices are of particular interest and are also highlighted. The results show that the composites reinforced with sisal fibres are reliable materials to be used in practice for the production of structural elements to be used in rural and civil construction. This material could be a substitute asbestos-cement composite, which is a serious hazard to human and animal health and is prohibited in industrialized countries. The

Feasibility of disposing waste glyphosate neutralization liquor with cement rotary kiln

International Nuclear Information System (INIS)

Bai, Y.; Bao, Y.B.; Cai, X.L.; Chen, C.H.; Ye, X.C.

2014-01-01

Highlights: • The waste neutralization liquor was injected directly into the kiln system. • No obvious effect on the quality of cement clinker. • The disposing method was a zero-discharge process. • The waste liquor can be used as an alternative fuel to reduce the coal consumption. - Abstract: The waste neutralization liquor generated during the glyphosate production using glycine-dimethylphosphit process is a severe pollution problem due to its high salinity and organic components. The cement rotary kiln was proposed as a zero discharge strategy of disposal. In this work, the waste liquor was calcinated and the mineralogical phases of residue were characterized by scanning electron microscope (SEM) and X-ray diffraction (XRD). The mineralogical phases and the strength of cement clinker were characterized to evaluate the influence to the products. The burnability of cement raw meal added with waste liquor and the calorific value of waste liquor were tested to evaluate the influence to the thermal state of the kiln system. The results showed that after the addition of this liquor, the differences of the main phases and the strength of cement clinker were negligible, the burnability of raw meal was improved; and the calorific value of this liquor was 6140 J/g, which made it could be considered as an alternative fuel during the actual production

Feasibility of disposing waste glyphosate neutralization liquor with cement rotary kiln

Energy Technology Data Exchange (ETDEWEB)

Bai, Y.; Bao, Y.B.; Cai, X.L.; Chen, C.H. [College of Materials Science and Engineering, Nanjing Tech University, Nanjing 210009 (China); State Key Laboratory of Materials-Oriented Chemical Engineering, Nanjing Tech University, Nanjing 210009 (China); Ye, X.C., E-mail: yexuchu@njtech.edu.cn [College of Materials Science and Engineering, Nanjing Tech University, Nanjing 210009 (China); State Key Laboratory of Materials-Oriented Chemical Engineering, Nanjing Tech University, Nanjing 210009 (China)

2014-08-15

Highlights: • The waste neutralization liquor was injected directly into the kiln system. • No obvious effect on the quality of cement clinker. • The disposing method was a zero-discharge process. • The waste liquor can be used as an alternative fuel to reduce the coal consumption. - Abstract: The waste neutralization liquor generated during the glyphosate production using glycine-dimethylphosphit process is a severe pollution problem due to its high salinity and organic components. The cement rotary kiln was proposed as a zero discharge strategy of disposal. In this work, the waste liquor was calcinated and the mineralogical phases of residue were characterized by scanning electron microscope (SEM) and X-ray diffraction (XRD). The mineralogical phases and the strength of cement clinker were characterized to evaluate the influence to the products. The burnability of cement raw meal added with waste liquor and the calorific value of waste liquor were tested to evaluate the influence to the thermal state of the kiln system. The results showed that after the addition of this liquor, the differences of the main phases and the strength of cement clinker were negligible, the burnability of raw meal was improved; and the calorific value of this liquor was 6140 J/g, which made it could be considered as an alternative fuel during the actual production.

Acoustic monitoring techniques for corrosion degradation in cemented waste canisters

International Nuclear Information System (INIS)

Naish, C.C.; Buttle, D.; Wallace-Sims, R.; O'Brien, T.M.

1991-01-01

This report describes work to investigate acoustic emission as a non-intrusive monitor of corrosion and degradation of cemented wasteforms where the waste is a potentially reactive metal. The acoustic data collected shows good correlation with the corrosion rate as measured by hydrogen gas evolution rates and the electrochemically measured corrosion rates post cement hardening. The technique has been shown to be sensitive in detecting stress caused by expansive corrosion product within the cemented wasteform. The attenuation of the acoustic signal by the wasteform reduced the signal received by the monitoring equipment by a factor of 10 over a distance of approximately 150-400 mm, dependent on the water level in the cement. Full size packages were successfully monitored. It is concluded that the technique offers good potential for monitoring cemented containers of the more reactive metals, for example Magnox and aluminium. (author)

The use of by-products from metallurgical and mineral industries as filler in cement-based materials.

Science.gov (United States)

Moosberg, Helena; Lagerblad, Björn; Forssberg, Eric

2003-02-01

This investigation has been made in order to make it possible to increase the use of by-products in cement-based materials. Use of by-products requires a screening procedure that will reliably determine their impact on concrete. A test procedure was developed. The most important properties were considered to be strength development, shrinkage, expansion and workability. The methods used were calorimetry, flow table tests, F-shape measurements, measurements of compressive and flexural strength and shrinkage/expansion measurements. Scanning electron microscopy was used to verify some results. Twelve by-products were collected from Swedish metallurgical and mineral industries and classified according to the test procedure. The investigation showed that the test procedure clearly screened out the materials that can be used in the production of concrete from the unsuitable ones.

Natural cement and stone restoration of Bourges Cathedral (France

Directory of Open Access Journals (Sweden)

C. Gosselin

2008-01-01

Full Text Available Natural cement, also called "Roman cement", was invented at the end of the 18th Century and played an important role in the development of civil engineering works until the 1860s. More surprisingly, it was also used to restore historic buildings, such as gothic cathedrals. This paper deals with the mineralogy and the durability of natural cement, in the particular case of the Bourges Cathedral in France. This study illustrates the interest of this material particularly adapted in stone repair or substitution. Contrary to traditional mortars, the present samples are made of neat cement paste, revealed by the absence of mineral additions as quartz or carbonate sand. Several combined techniques (SEM-EDS, TGA, XRD were carried out to determine the composition of the hydraulic binder rich in calcium aluminate hydrates. The raw marl at the origin of the cement production contains oxidized pyrites which consist in a potential source of sulphate pollution of the surrounding limestone. The exposition of the cement in urban environment leads to some weathering features as atmospheric sulphation. Finally a petrophysical approach, based on water porosity, capillary sorption and compressive strength, has been performed to demonstrate the durability and the compatibility of roman cement applied as a restoration mortar of historical building.

Effect of nano clay particles on mechanical, thermal and physical behaviours of waste-glass cement mortars

International Nuclear Information System (INIS)

Aly, M.; Hashmi, M.S.J.; Olabi, A.G.; Messeiry, M.; Hussain, A.I.

2011-01-01

Highlights: → Glass powder (GP) and nano clay (NC) were used as a partial cement replacement in cement mortar (CM). → No damaging effect can be detected due to the reaction between GP and CM with particle size up to 75 μm. → Hybrid combination of GP/NC greatly improved mechanical properties and microstructure of CM. - Abstract: Worldwide, around 2.6 billion tons of cement is produced annually. This huge size of production consumes large amounts of energy and is one of the largest contributors to carbon dioxide (CO 2 ) release. Accordingly, there is a pressing demand to minimise the quantity of cement used in the concrete industry. The main challenge to this is to get durable concrete with less cement and within reasonable cost. The economic, environmental and engineering benefits of reusing ground waste-glass powder (WGP) as a partial cement replacement has been established, but low glass reactivity and the possible alkali-silica reaction (ASR) are a drawback. Recent advances in nano-technology have revealed that nano-sized particles such as nano clay (NC) have a high surface area to volume ratio that provides the potential for tremendous chemical reactivity, accelerating pozzolanic activity and hindering ASR. This paper presents a laboratory study of the properties of NC/WGP cement composites. The microstructure, ASR, fracture energy, compressive and flexural properties of cement mortars containing WGP as a cement replacement with and without NC are investigated and compared with plain matrix. In addition, the hydration of cement compounds was followed by differential thermal analysis (DTA), thermogravimetric analysis (TGA), and also X-ray diffraction (XRD). The results showed that incorporation of glass powder has a positive effect on the mechanical properties of cement mortars after 28 days of hydration. Also, the results revealed that the mechanical properties of the cement mortars with a hybrid combination of glass powder and NC were all higher than

Parameters of Alumina Cement and Portland Cement with Addition of Chalcedonite Meal

Science.gov (United States)

Kotwa, Anna

2017-10-01

Aluminous cement is a quick binder with special properties. It is used primarily to make non-standard monolithic components exposed to high temperatures, + 1300°C. It is also a component of adhesives and mortars. It has a very short setting time. It is characterized by rapid increase in mechanical strength and resistance to aggressive sulphates. It can be used in reinforced concrete structures. Laying of concrete, construction mortar made of alumina cement can be carried out even at temperatures of -10°C. This article discusses a comparison of the parameters of hardened mortar made of alumina cement GÓRKAL 40 and Portland cement CEM I 42.5R. The mortars contain an addition of chalcedonite meal with pozzolanic properties, with particle size of less than 0.063μm. The meal was added in amounts of 5% and 20% of cement weight. Chalcedonite meal used in the laboratory research is waste material, resulting from chalcedonite aggregate mining. It has the same properties as the rock from which it originates. We have compared the parameters of hardened mortar i.e. compressive strength, water absorption and capillarity. The addition of 20% chalcedonite meal to mortars made from aluminous cement will decrease durability by 6.1% relative to aluminous cement mortar without addition of meal. Considering the results obtained during the absorbency tests, it can be stated that the addition of chalcedonite meal reduces weight gains in mortars made with cement CEM I 42.5 R and alumina cement. Use of alumina cement without addition of meal in mortars causes an increase of mass by 248% compared to Portland cement mortars without additions, in the absorption tests. The addition of chalcedonite meal did not cause increased weight gain in the capillary action tests. For the alumina cement mortars, a lesser weight gains of 24.7% was reported, compared to the Portland cement mortar after 28 days of maturing.

Research of fluidized bed cement clinker sintering system by pilot plant; Ryudosho cement shosei gijutsu no kaihatsu. 7

Energy Technology Data Exchange (ETDEWEB)

Sugiyama, T [Center for Coal Utilization, Japan, Tokyo (Japan); Sato, N; Hashimoto, I; Nakatsuka, M [The Cement Association of Japan, Tokyo (Japan)

1996-09-01

While a cement manufacturing process generally performs sintering by using a rotary kiln, a development work has been carried out as a subsidy operation of the Agency of Natural Resources and Energy on a cement sintering technology using a fluidized bed consisted of two furnaces: a jet flow bed granulating furnace and a fluidized bed sintering furnace. This paper reports the results of tests and researches performed during fiscal 1995. A plant with a scale of 20 ton-a-day production started in 1993 after having gone through bench scale tests. The year 1995 conducted by August its performance evaluation, review of the operation method and the safety criteria, and generalization of the tests. A multi-stage cyclone system has been employed in the preheating equipment for cement material powder. A number of improvements have been realized in the aspects of construction and operation, such as stabilization of dust collecting efficiency by employing a high-efficiency type cyclone, and operation with reduced pressure variation. Based on these results, a construction had been progressed in parallel on a new plant upscaled to 200 ton-a-day production. The new plant was completed in December, 1995. 9 figs., 8 tabs.

The Effect of Water Cement Ratio on Cement Brick Containing High Density Polyethylene (HDPE as Sand Replacement

Directory of Open Access Journals (Sweden)

Ali Noorwirdawati

2018-01-01

Full Text Available Waste disposal can contribute to the problem of environmental pollution. Most of the waste material is plastic based, because the nature of difficult of plastic degradable by itself. In order to overcome the problem, many study has been conducted on the reuse of plastic material into various field such as civil engineering and construction. In this study, municipal solid waste (MSW in the form of High Density Polyethylene (HDPE plastic was used to replace sand in cement sand brick production. The HDPE used in this study was obtained from a recycle factory at Nilai, Negeri Sembilan. 3% of HDPE replacement was applied in this study, with the cement-sand mix design of 1:6 and water-cement ratio 0.35, 0.40, 0.45 and 0.50 respectively. All specimens were tested for compressive strength and water absorption at 7 and 28 days. The density of the bricks was also recorded. The finding show that brick with 3% HDPE content and 0.45 of water-cement ratio at 28 days of age curing show the highest compressive strength, which is 19.5N/mm2 compared to the control specimen of 14.4 N/mm2.

Burning Poseidonian shale ash for production of cement

Energy Technology Data Exchange (ETDEWEB)

1919-10-28

A process is described for the burning of shale coke obtained by the deoiling of Poseidonian or the usual kind of shale for the preparation of brick, mortar, or cement, characterized in that the shale coke is thrown on a pile and completely covered with burnt material, so that the gases drawn through this cover will be sufficiently choked to hold the feed at a high temperature as long as possible.

Opportunities for Energy Efficiency and Demand Response in the California Cement Industry

Energy Technology Data Exchange (ETDEWEB)

Olsen, Daniel; Goli, Sasank; Faulkner, David; McKane, Aimee

2010-12-22

This study examines the characteristics of cement plants and their ability to shed or shift load to participate in demand response (DR). Relevant factors investigated include the various equipment and processes used to make cement, the operational limitations cement plants are subject to, and the quantities and sources of energy used in the cement-making process. Opportunities for energy efficiency improvements are also reviewed. The results suggest that cement plants are good candidates for DR participation. The cement industry consumes over 400 trillion Btu of energy annually in the United States, and consumes over 150 MW of electricity in California alone. The chemical reactions required to make cement occur only in the cement kiln, and intermediate products are routinely stored between processing stages without negative effects. Cement plants also operate continuously for months at a time between shutdowns, allowing flexibility in operational scheduling. In addition, several examples of cement plants altering their electricity consumption based on utility incentives are discussed. Further study is needed to determine the practical potential for automated demand response (Auto-DR) and to investigate the magnitude and shape of achievable sheds and shifts.

30 CFR 250.428 - What must I do in certain cementing and casing situations?

Science.gov (United States)

2010-07-01

... OFFSHORE OIL AND GAS AND SULPHUR OPERATIONS IN THE OUTER CONTINENTAL SHELF Oil and Gas Drilling Operations... these techniques. (d) Inadequate cement job Re-cement or take other remedial actions as approved by the... production Have at least two cemented casing strings (does not include liners) in the well. Note: All...

Evaluation of mechanical strength and hydrate products evolution of calcium aluminate cement, for endodontic applications

International Nuclear Information System (INIS)

Luz, A.P.; Borba, N.Z.; Pandolfelli, V.C.

2011-01-01

Mineral trioxide aggregate (MTA) is the most used retrograde filling cement in the endodontic area. Nevertheless, although its composition is similar to the conventional Portland cement, its high cost, long setting time and low mechanical strength have led to a continuous search for new alternative materials. Considering these aspects, the mechanical strength and crystalline phase evolution of a calcium aluminate cement (CAC), during its hydration process, have been evaluated in this work aiming to apply such material for endodontic treatments. Secar 71 cement samples were prepared and kept in contact with water or SBF (simulated body fluid) during 15 days at 37 deg C. Compressive strength, apparent porosity, X ray diffraction and thermogravimetric tests were carried out for the samples evaluation after 1, 3, 7 and 15 days. The main identified phases were CAH_1_0, C_2AH_8, C_3AH_6 and AH_3. Moreover, when in the presence of SBF, some changes in the amount of the hydrates in the CAC samples were observed, which affected the mechanical behavior of the cement. (author)

Leaching tests of cemented organic radioactive waste

International Nuclear Information System (INIS)

Calabria, Jaqueline A. Almeida; Haucz, Maria Judite A.; Tello, Cledola Cassia O.

2011-01-01

The use of radioisotopes in research, medical and industrial activities generates organic liquid radioactive wastes. At Centro de Desenvolvimento da Tecnologia Nuclear (CDTN) are produced organic liquid wastes from different sources, one of these are the solvent extraction activities, whose the waste volume is the largest one. Therefore a research was carried out to treat them. Several techniques to treat organic liquid radioactive wastes have been evaluated, among them incineration, oxidation processes, alkaline hydrolysis, distillation, absorption and cementation. Laboratory experiments were accomplished to establish the most adequate process in order to obtain qualified products for storage and disposal. Absorption followed by cementation was the procedure used in this study, i.e. absorbent substances were added to the organic liquid wastes before mixing with the cement. Initially were defined the absorbers, and evaluated the formulation in relation to the compressive strength of its products. Bentonite from different suppliers (B and G) and vermiculite in two granulometries (M - medium and F - small) were tested. In order to assess the product quality the specimens were submitted to the leaching test according the Standard ISO 6961 and its results were evaluated. Then they were compared with the values established by Standard CNEN NN 6.09 A cceptance criteria for waste products to be disposed , to verify if they meet the requirements for safely storage and disposal. Through this study the best formulations to treat the organic wastes were established. (author)

Kinetics of strength gain of biocidal cements

Directory of Open Access Journals (Sweden)

Rodin Aleksandr Ivanovich

Full Text Available Biocorrosion becomes the determinative durability factor of buildings and constructions. Damages of construction materials caused by bacteria, filamentous fungi, actinomycetes constitute a serious danger to the constructions of a building or a structure and to the health of people. Biodeteriorations are typical both in old and new constructions. A great quantity of destruction factors of industrial and residential buildings under the influence of microorganisms was established in practice. Providing products and constructions based on concretes fungicidal and bactericidal properties is an important direction of modern construction material science. The most efficient way to solve this task is creation of biocidal cements. The article presents the results of experimental studies of kinetic dependences of strength gain by biocidal cements by physico-mechanical and physico-chemical analysis methods. The identical velocity character of initial hydration of the developed compositions of biocidal cements is set, as well as a more calm behavior of hardening processes at later terms. It has been established that the compositions of biocidal cements modified by sodium sulfate and sodium fluoride possess the greatest strength.

Structure investigations on Portland cement paste by small angle neutron scattering

International Nuclear Information System (INIS)

Dragolici, C.A.; Lin, A.

2004-01-01

Hydrated Portland cement is a very complex material. Cement paste consists of many crystalline and non-crystalline phases in various ranges of sizes (μm and nm scale). The crystalline phases are embedded in amorphous phases of hydration products. We investigated the structural changes of hydrating phases in a time interval up to 18 days, at Budapest Neutron Center's SANS spectrometer. The small angle neutron scattering of Portland cements prepared with a various water-to-cement ratios, gave us information about the microstructure changes in the material. Fractals were a suitable way for structure modelling. Some comments regarding the opportunity of using the most common models are pointed out. (authors)

Optimizing the hydraulic program of cementing casing strings

Energy Technology Data Exchange (ETDEWEB)

Novakovic, M

1984-01-01

A technique is described for calculating the optimal parameters of the flow of plugging mud which takes into consideration the geometry of the annular space and the rheological characteristics of the muds. The optimization algorithm was illustrated by a block diagram. Examples are given for practical application of the optimization programs in production conditions. It is stressed that optimizing the hydraulic cementing program is effective if other technical-technological problems in cementing casing strings have been resolved.

stabilization of ikpayongo laterite with cement and calcium carbide

African Journals Online (AJOL)

PROF EKWUEME

the stabilization of soil will ensure economy in road construction, while providing an effective way of disposing calcium carbide waste. KEYWORDS: Cement, Calcium carbide waste, Stabilization, Ikpayongo laterite, Pavement material. INTRODUCTION. Road building in the developing nations has been a major challenge to ...

Portland cement hydration in the presence of admixtures: black gram pulse and superplasticizer

Directory of Open Access Journals (Sweden)

Viveka Nand Dwivedi

2008-12-01

Full Text Available Effect of admixtures such as black gram pulse (BGP and sulfonated naphthalene based superplasticizer (SP on the hydration of Portland cement has been studied. The hydration characteristics of OPC in the presence of BGP and SP were studied with the help of non evaporable water content determinations, calorimetric method, Mössbauer spectroscopic and atomic force microscopic techniques. Results have shown that both BGP and SP get adsorbed at the surface of cement and its hydration products. The hydration of Portland cement is retarded in the presence of both the admixtures and nanosize hydration products are formed.

Detecting Poor Cement Bonding and Zonal Isolation Problems Using Magnetic Cement Slurries

KAUST Repository

Nair, Sriramya D.; Patzek, Tadeusz; van Oort, Eric

2017-01-01

There has been growing interest in the use of magnetorheological fluids to improve displacement efficiency of fluids (drilling fluids, spacer fluids, cement slurries) in the eccentric casing annuli. When magnetic particles are mixed with the cement slurry for improved displacement, they provide an excellent opportunity for sensing the presence and quality of cement in the annulus. This work focuses on using sophisticated 3D computational electromagnetics to simulate the use of a magnetic cement slurry for well cement monitoring. The main goal is to develop a new tool, which is capable of locating magnetic cement slurry that is placed behind a stainless steel casing. An electromagnetic coil was used to generate a magnetic field inside the borehole. It was found that when a current was passed through the electric coils, magnetic field lines passed through the stainless steel casing, the cement annulus and the rock formation. Three sensors were placed inside the cased borehole and the magnetic field strength variations were observed at these locations. Various factors that have a significant influence on zonal isolation were considered. These include, effect of debonding between casing and cement annulus, effect of changing annuli thickness, influence of a fracture in the rock formation, effect of changing magnetic permeability of cement and finally influence of annuli eccentricity. Based on the results shown in the paper along with the next generation of supersensitive magnetic sensors that are being developed, the magnetic approach appears to be a viable alternative for evaluating the quality of the cement annulus to ensure good zonal isolation.

Detecting Poor Cement Bonding and Zonal Isolation Problems Using Magnetic Cement Slurries

KAUST Repository

Nair, Sriramya D.

2017-10-02

There has been growing interest in the use of magnetorheological fluids to improve displacement efficiency of fluids (drilling fluids, spacer fluids, cement slurries) in the eccentric casing annuli. When magnetic particles are mixed with the cement slurry for improved displacement, they provide an excellent opportunity for sensing the presence and quality of cement in the annulus. This work focuses on using sophisticated 3D computational electromagnetics to simulate the use of a magnetic cement slurry for well cement monitoring. The main goal is to develop a new tool, which is capable of locating magnetic cement slurry that is placed behind a stainless steel casing. An electromagnetic coil was used to generate a magnetic field inside the borehole. It was found that when a current was passed through the electric coils, magnetic field lines passed through the stainless steel casing, the cement annulus and the rock formation. Three sensors were placed inside the cased borehole and the magnetic field strength variations were observed at these locations. Various factors that have a significant influence on zonal isolation were considered. These include, effect of debonding between casing and cement annulus, effect of changing annuli thickness, influence of a fracture in the rock formation, effect of changing magnetic permeability of cement and finally influence of annuli eccentricity. Based on the results shown in the paper along with the next generation of supersensitive magnetic sensors that are being developed, the magnetic approach appears to be a viable alternative for evaluating the quality of the cement annulus to ensure good zonal isolation.

Effect of nylon fiber on mechanical properties of cement based mortar

Science.gov (United States)

Hanif, I. M.; Syuhaili, M. R. Noor; Hasmori, M. F.; Shahmi, S. M.

2017-11-01

An investigation has been carried out to study the effect of nylon fiber on the mechanical properties of cement based mortar after receiving large quantities of nylon waste. Subsequently, this research was conducted to compare the compressive, tensile and flexural strength of normal cement based mortar with nylon fiber cement based mortar. All samples using constant water-cement ratio of 0.63 and three different percentages of nylon fiber were added in the mixture during the samples preparation period which consists of 0.5%, 1.5% and 2.5% by total weight of cement based mortar. The results obtained with different nylon percentage marked an increases in compressive strength (up to 17%), tensile strength (up to 21%) and flexural strength (up to 13%) when compared with control cement based mortar samples. Therefore, the results obtained from this study shows that by using nylon fiber as additive material can improve the mechanical properties of the cement based mortar and at the same time produce a good sustainable product that can protects and conserve the marine environment.

Effect of Cement Type on Autogenous Deformation of Cement-Based Materials

DEFF Research Database (Denmark)

Pietro, Lura; Ye, Guang; van Breugel, Klaas

2004-01-01

In this paper, measurements of non-evaporable water content, chemical shrinkage, autogenous deformation, internal relative humidity (RH), pore solution composition, and early-age elastic modulus are presented and discussed. All experiments were performed on Portland cement and blast-furnace slag...... (BFS) cement pastes. Self-desiccation shrinkage of the BFS cement paste was modeled based on the RH measurements, following the capillary-tension approach. The main findings of this study are: 1) self-desiccation shrinkage can be related to self-desiccation both for Portland and for BFS cement pastes......, taking into account the influence of the dissolved salts in the pore solution, 2) the BFS cement paste studied shows pronounced self-desiccation and self-desiccation shrinkage, mainly caused by its very fine pore structure....

Possibilities of utilization of water hyacinth for making water hyacinth-cement boards

International Nuclear Information System (INIS)

1981-01-01

Portland cement when casted in the form of thin sheets, alone is too brittle and rigid to develop enough serviceable value. An additional fibrous material reinforces such a cement product and improves its tensile strength. The fibrous material forms a continuos phase in a cement base. The use of fibres as a reinforcing material has been known to man from the days of ancient civilisation when he first started making sunbaked mud bricks. It was found that if the mix contained fibrous material, the bricks became stronger on drying. Asbestos fibre is predominantly used in various asbestos cement products as a reinforcing material since it is fibrous, non-combustible and has sufficient tensile strength. When mixed with 10-20% asbestos fibres, the cement gives a strong material which is commonly available as corrugated or plain sheets used for building and other purposes. As a part of the project on utilization of water hyacinth, RRL, Jorhat, undertook investigations on the possibilities of making water hyacinth-cement sheets similar to asbestos-cement sheets. Another objective of this investigation was to develop a technology for making boards from water hyacinth and cement for rural housing and other purposes in a scale appropriate to the rural sector. Water hyacinth fibre has certain similarities with asbestos fibre. For example, both are polymers as well as fibrous. However, asbestos fibre is non-combustible whilst water hyacinth fibre is combustible. This of course does not pose any difficulty since the fibres remain in a cement matrix in the form of a sheet which is almost completely impervious. For the same reason the decomposition due to weathering and microbial action is also arrested. Crysotile asbestos, which is primarily used for making asbestos-cement sheets, makes fibres very rapidly in water as does pulp from water hyacinth. This characteristic of water hyacinth pulp is definitely a disadvantage in paper making in modern high speed machines but may be of

Diagraphies de cimentation : vers une analyse de la qualité du contact ciment-formation Cement Logging: Toward an Analysis of the Quality of Cement-Formation Bonding

Directory of Open Access Journals (Sweden)

Isambourg P.

2006-11-01

Full Text Available Les compagnies pétrolières ont un réel besoin d'évaluer correctement les cimentations de leurs puits : l'étanchéité entre les différentes zones est-elle assurée? Pour ce faire, les outils soniques et ultra-soniques ont été mis au point. Jusqu'à présent, la qualité du contactcasing-ciment était analysée quantitativement et celle du contactciment-formation était analysée qualitativement par les spécialistes (outil VDL. Le progrès le plus important que l'on pouvait apporter dans les logsde cimentation était de détecter les défauts à l'interface ciment-formation. C'est ce que nous avons fait dans le cadre d'un projet financé par l'ARTEP (Association de Recherche sur les Techniques d'Exploitation du Pétrole comprenant Total, Gaz de France GDF, Institut Français du Pétrole (IFP, et Elf Aquitaine Production (EAP. Les expériences laboratoires effectuées au Service Analyse FLuides de Boussens ont été conçues en injectant du ciment entre un casing et une formation-simulée avec présence, ou non, de boue d'épaisseur variable. Des formations rapides ou lentes, ainsi que des ciments, rapides ou lents, ont été utilisés. Les échos ultrasoniques, obtenus à l'aide d'une sonde CET en céramique, ont été enregistrés et analysés. La théorie, comme les expériences, ont montré que les échos ultrasoniques sont modifiés en présence de boue et/ou de gaz. Les relations entre la forme de l'onde ultrasonique et la présence de boue et de gaz entre le ciment et la formation ont été établies. Une procédure de traitement est proposée avec ses limites. Oil companies have a real need to make a correct assessment of cementing jobs in their wells. Is the seal ensured between different zones? To do this, sonic and ultrasonic logging tools have been developed. Up to now, the quality of the casing-cement contacthas been analyzed quantitatively, and that of the cement-formation contacthas been analyzed qualitatively by

Use of waste brick as a partial replacement of cement in mortar.

Science.gov (United States)

Naceri, Abdelghani; Hamina, Makhloufi Chikouche

2009-08-01

The aim of this study is to investigate the use of waste brick as a partial replacement for cement in the production of cement mortar. Clinker was replaced by waste brick in different proportions (0%, 5%, 10%, 15% and 20%) by weight for cement. The physico-chemical properties of cement at anhydrous state and the hydrated state, thus the mechanical strengths (flexural and compressive strengths after 7, 28 and 90 days) for the mortar were studied. The microstructure of the mortar was investigated using scanning electron microscopy (SEM), the mineralogical composition (mineral phases) of the artificial pozzolan was investigated by the X-ray diffraction (XRD) and the particle size distributions was obtained from laser granulometry (LG) of cements powders used in this study. The results obtained show that the addition of artificial pozzolan improves the grinding time and setting times of the cement, thus the mechanical characteristics of mortar. A substitution of cement by 10% of waste brick increased mechanical strengths of mortar. The results of the investigation confirmed the potential use of this waste material to produce pozzolanic cement.

Use of waste brick as a partial replacement of cement in mortar

International Nuclear Information System (INIS)

Naceri, Abdelghani; Hamina, Makhloufi Chikouche

2009-01-01

The aim of this study is to investigate the use of waste brick as a partial replacement for cement in the production of cement mortar. Clinker was replaced by waste brick in different proportions (0%, 5%, 10%, 15% and 20%) by weight for cement. The physico-chemical properties of cement at anhydrous state and the hydrated state, thus the mechanical strengths (flexural and compressive strengths after 7, 28 and 90 days) for the mortar were studied. The microstructure of the mortar was investigated using scanning electron microscopy (SEM), the mineralogical composition (mineral phases) of the artificial pozzolan was investigated by the X-ray diffraction (XRD) and the particle size distributions was obtained from laser granulometry (LG) of cements powders used in this study. The results obtained show that the addition of artificial pozzolan improves the grinding time and setting times of the cement, thus the mechanical characteristics of mortar. A substitution of cement by 10% of waste brick increased mechanical strengths of mortar. The results of the investigation confirmed the potential use of this waste material to produce pozzolanic cement.

Influence of the mineralogical composition of cement in the diffusion of chemical species

International Nuclear Information System (INIS)

Galicia A, E.

2015-01-01

The disposal is the final stage of radioactive waste management. This is essentially placing them in a facility with a reasonable assurance of safety. In this last stage, the ultimate goal is the confinement and isolation of radioactive waste from the human environment for a time period and under conditions such that the release of radionuclides not put in radiation risk to people and the environment. In relation to the storage of radioactive waste of low and medium activity, the final repositories for radioactive waste, based in cement materials are already operating in many countries. The isolation is performed by applying natural or artificial barriers between radioactive waste and man so as to prevent the release of radionuclides to the environment, until they have decreased their toxicity. The cement-based materials are involved in the different stages of the radioactive waste management since they are used for immobilization of waste in the container, container manufacturing and filling the spaces between the containers and vaults container and also as a barrier engineering and construction material in civil engineering. The concrete (cement mix + water + sand + gravel) it is one of the materials used to produce the engineered barrier system and produce containers for radioactive waste. In addition to their mechanical properties (product processing into hydraulic binder after being hydrated), their composition and solubility allow cushion the contact groundwater to ph higher (12.0 - 13.5) during considerable time scales (10 14 - 10 15 years) and it has an active role with the radionuclides confinement present in the radiological inventory of radioactive waste. The study of the microstructures of cement is a constant challenge for specialists working in this area, mainly due to the complex and heterogeneous mineralogical composition. Cement consists of many different phases in order to achieve specific properties such as reactivity properties, setting time

Hydration characteristics of zirconium oxide replaced Portland cement for use as a root-end filling material.

Science.gov (United States)

Camilleri, J; Cutajar, A; Mallia, B

2011-08-01

Zirconium oxide can be added to dental materials rendering them sufficiently radiopaque. It can thus be used to replace the bismuth oxide in mineral trioxide aggregate (MTA). Replacement of Portland cement with 30% zirconium oxide mixed at a water/cement ratio of 0.3 resulted in a material with adequate physical properties. This study aimed at investigating the microstructure, pH and leaching in physiological solution of Portland cement replaced zirconium oxide at either water-powder or water-cement ratios of 0.3 for use as a root-end filling material. The hydration characteristics of the materials which exhibited optimal behavior were evaluated. Portland cement replaced by zirconium oxide in varying amounts ranging from 0 to 50% in increments of 10 was prepared and divided into two sets. One set was prepared at a constant water/cement ratio while the other set at a constant water/powder ratio of 0.3. Portland cement and MTA were used as controls. The materials were analyzed under the scanning electron microscope (SEM) and the hydration products were determined. X-ray energy dispersive analysis (EDX) was used to analyze the elemental composition of the hydration products. The pH and the amount of leachate in Hank's balanced salt solution (HBSS) were evaluated. A material that had optimal properties that satisfied set criteria and could replace MTA was selected. The microstructure of the prototype material and Portland cement used as a control was assessed after 30 days using SEM and atomic ratio diagrams of Al/Ca versus Si/Ca and S/Ca versus Al/Ca were plotted. The hydration products of Portland cement replaced with 30% zirconium oxide mixed at water/cement ratio of 0.3 were calcium silicate hydrate, calcium hydroxide and minimal amounts of ettringite and monosulphate. The calcium hydroxide leached in HBSS solution resulted in an increase in the pH value. The zirconium oxide acted as inert filler and exhibited no reaction with the hydration by-products of Portland

Foamed cement for squeeze cementing low-pressure, highly permeable reservoirs

International Nuclear Information System (INIS)

Chmllowski, W.; Kondratoff, L.B.

1992-01-01

Four different cement squeezing techniques have been used on wells producing from the Keg River formation in the Rainbow Lake area of Alberta, Canada. This paper evaluates 151 cement squeeze treatments performed at 96 wellsites and compares the use of foam cement vs. conventional squeeze treatments and techniques. Discussion includes key aspects, such as candidate selection, slurry design, treatment design, economic evaluation, and operational considerations

Review of the interactions between bentonite and cement

International Nuclear Information System (INIS)

Duerden, S.L.

1992-01-01

Properties of bentonite may be significantly affected by reaction with cement. This report reviews the literature to identify the reactions that may occur and considers their effects on the performance of bentonite in these applications. The dominant reactions expected under alkaline conditions prevalent in an underground repository where cement is used extensively are zeolitization, beidellitization, and ion exchange. Zeolitisation will occur at high temperatures (200 o C) or after long periods (500-1000 years) when the pH is high (pH>9). Beidellitization may occur at high pH (pH>9). The silica may reprecipitate in situ due to low hydraulic conductivity or in regions of low pH or temperature. This may result in reduced porosity/permeability and plasticity. Ion exchange reactions are virtually instantaneous. The rate of the reaction depends on the concentration and rate of access of ground water. Substitution of Ca 2+ ions from cement for Na + ions in sodium-bentonites will result in reduced swelling pressure and plasticity, and increased hydraulic conductivity of the bentonite. The effect of Na-bentonite on the properties of cement is the formation of an Al-substituted 11A tobermorite, which results in improved Cs + sorption. In cements reacted with Calcium-bentonite the main product was found to be a hydroxyapatite layer on the cement surface. (author)

The incorporation of low and medium level radioactive wastes (solids and liquids) in cement

International Nuclear Information System (INIS)

Palmer, J.D.; Smith, D.L.G.

1986-01-01

The use of cement has been investigated for the immobilization of liquid and solid low and medium level radioactive waste. 220 litre mixing trials have demonstrated that the high temperatures generated during the setting of ordinary Portland cement/simulant waste mixes can be significantly reduced by the use of a blend of ground granulated blast furnace slag and ordinary Portland cement. Laboratory and 220 litre trials using simulant wastes showed that the blended cement gave an improvement in properties of the cemented waste product, e.g. stability and reduction in leach rates compared with ordinary Portland cement formulations. A range of 220 litre scale mixing systems for the incorporation of liquid and solid wastes in cement was investigated. The work has confirmed that cement-based processes can be used for the immobilization of most types of low and medium level waste

Micro- and nano-scale characterization to study the thermal degradation of cement-based materials

International Nuclear Information System (INIS)

Lim, Seungmin; Mondal, Paramita

2014-01-01

The degradation of hydration products of cement is known to cause changes in the micro- and nano-structure, which ultimately drive thermo-mechanical degradation of cement-based composite materials at elevated temperatures. However, a detailed characterization of these changes is still incomplete. This paper presents results of an extensive experimental study carried out to investigate micro- and nano-structural changes that occur due to exposure of cement paste to high temperatures. Following heat treatment of cement paste up to 1000 °C, damage states were studied by compressive strength test, thermogravimetric analysis (TGA), scanning electron microscopy (SEM) atomic force microscopy (AFM) and AFM image analysis. Using experimental results and research from existing literature, new degradation processes that drive the loss of mechanical properties of cement paste are proposed. The development of micro-cracks at the interface between unhydrated cement particles and paste matrix, a change in C–S–H nano-structure and shrinkage of C–S–H, are considered as important factors that cause the thermal degradation of cement paste. - Highlights: • The thermal degradation of hydration products of cement is characterized at micro- and nano-scale using scanning electron microscopy (SEM) and atomic force microscopy (AFM). • The interface between unhydrated cement particles and the paste matrix is considered the origin of micro-cracks. • When cement paste is exposed to temperatures above 300 ºC, the nano-structure of C-S-H becomes a more loosely packed globular structure, which could be indicative of C-S-H shrinkage

Structure investigations on Portland cement paste by small angle neutron scattering

International Nuclear Information System (INIS)

Dragolici, C. A.; Len, A.

2003-01-01

Portland cement pastes consist of many crystalline and non-crystalline phases in various ranges of sizes (nm and mm scale). The crystalline phases are embedded in amorphous phases of the hydration products. We investigated the structural changes of hydrating phases in the time interval of 1-30 days at Budapest Neutron Center's SANS diffractometer. The small angle neutron scattering of Portland cements prepared with a water-to-cement ratio from 0,3 to 0,8 gave us information about the microstructure changes in the material. Fractals were a suitable way for structure modelling. The variation of fractals size depending on the preparation-to-measurement time interval and water-to-cement ratio could be observed. (authors)

The influence of cement type and temperature on chloride binding in cement paste

DEFF Research Database (Denmark)

Jensen, Ole Mejlhede; Korzen, Migge Sofie Hoffmann; Skibsted, Jørgen

1998-01-01

This paper describes effects of cement type and temperature on chloride binding in cement paste, which is an important subject in relation to life-time modelling of reinforced concrete structures. The influence of cement type on chloride binding is investigated by substituting cement with pure...... cement clinker. Both theoretical considerations and experimental data for chloride binding in cement pastes are presented. A physico-chemically based model to describe the influence of temperature on physical binding of chloride is presented. Solid-state 27Al and 29Si magic-angle spinning (MAS) nuclear...... magnetic resonance (NMR) spectroscopy has been used for quantification of the anhydrous and hydrated aluminate and silicate phases in the chloride exposed cement pastes. The 27Al isotropic chemical shift and nuclear quadrupole coupling is reported for a synthetic sample of Friedel's salt, Ca2Al(OH)6Cl×2H2O....

Energy consumption and CO2 emissions in China's cement industry: A perspective from LMDI decomposition analysis

International Nuclear Information System (INIS)

Xu Jinhua; Fleiter, Tobias; Eichhammer, Wolfgang; Fan Ying

2012-01-01

We analyze the change of energy consumption and CO 2 emissions in China's cement industry and its driving factors over the period 1990–2009 by applying a log-mean Divisia index (LMDI) method. It is based on the typical production process for clinker manufacturing and differentiates among four determining factors: cement output, clinker share, process structure and specific energy consumption per kiln type. The results show that the growth of cement output is the most important factor driving energy consumption up, while clinker share decline, structural shifts mainly drive energy consumption down (similar for CO 2 emissions). These efficiency improvements result from a number of policies which are transforming the entire cement industry towards international best practice including shutting down many older plants and raising the efficiency standards of cement plants. Still, the efficiency gains cannot compensate for the huge increase in cement production resulting from economic growth particularly in the infrastructure and construction sectors. Finally, scenario analysis shows that applying best available technology would result in an additional energy saving potential of 26% and a CO 2 mitigation potential of 33% compared to 2009. - Highlights: ► We analyze the energy consumption and CO 2 emissions in China's cement industry. ► The growth of cement output is the most important driving factor. ► The efficiency policies and industrial standards significantly narrowed the gap. ► Efficiency gains cannot compensate for the huge increase in cement production. ► The potentials of energy-saving of 26% and CO 2 mitigation of 33% exist based on BAT.

Eco-efficiency of the world cement industry: A data envelopment analysis

Energy Technology Data Exchange (ETDEWEB)

Oggioni, G., E-mail: oggioni@eco.unibs.i [University of Brescia, Faculty of Economics, Department of Quantitative Methods, IT-25122 Brescia (Italy); Riccardi, R., E-mail: riccardi@ec.unipi.i [University of Brescia, Faculty of Economics, Department of Quantitative Methods, IT-25122 Brescia (Italy); Toninelli, R., E-mail: roberta.toninelli@unifi.i [University of Pisa, Faculty of Economics, Department of Statistics and Applied Mathematics, IT-56124 Pisa (Italy)

2011-05-15

Chemical reactions and the combustion of dirty fuels, such as coal and petroleum coke (petcoke), that are used in cement production processes generate a significant amount of CO{sub 2} emissions. In this paper, we provide an eco-efficiency measure for 21 prototypes of cement industries operating in many countries by applying both a data envelopment analysis (DEA) and a directional distance function approach, which are particularly suitable for models where several production inputs and desirable and undesirable outputs are taken into account. To understand whether this eco-efficiency is due to a rational utilization of inputs or to a real carbon dioxide reduction as a consequence of environmental regulation, we analyze the cases where CO{sub 2} emissions can either be considered as an input or as an undesirable output. Empirical results show that countries where cement industries invest in technologically advanced kilns and adopt alternative fuels and raw materials in their production processes are eco-efficient. This gives a comparative advantage to emerging countries, such as India and China, which are incentivized to modernize their production processes.

Eco-efficiency of the world cement industry: A data envelopment analysis

International Nuclear Information System (INIS)

Oggioni, G.; Riccardi, R.; Toninelli, R.

2011-01-01

Chemical reactions and the combustion of dirty fuels, such as coal and petroleum coke (petcoke), that are used in cement production processes generate a significant amount of CO 2 emissions. In this paper, we provide an eco-efficiency measure for 21 prototypes of cement industries operating in many countries by applying both a data envelopment analysis (DEA) and a directional distance function approach, which are particularly suitable for models where several production inputs and desirable and undesirable outputs are taken into account. To understand whether this eco-efficiency is due to a rational utilization of inputs or to a real carbon dioxide reduction as a consequence of environmental regulation, we analyze the cases where CO 2 emissions can either be considered as an input or as an undesirable output. Empirical results show that countries where cement industries invest in technologically advanced kilns and adopt alternative fuels and raw materials in their production processes are eco-efficient. This gives a comparative advantage to emerging countries, such as India and China, which are incentivized to modernize their production processes.

Mechanical properties of Self-Consolidating Concrete incorporating Cement Kiln Dust

Directory of Open Access Journals (Sweden)

Mostafa Abd El-Mohsen

2015-04-01

Full Text Available Self-Consolidating Concrete (SCC has been widely used in both practical and laboratory applications. Selection of its components and their ratios depends, mainly, on the target mechanical and physical properties recommended by the project consultant. Partial replacement of cement in SCC with cheap available industrial by-product could produce environmentally durable concrete with similar properties of normal concrete. In the current research, SCC was produced by blending Cement Kiln Dust (CKD with cement in different ratios. Four mixes incorporating cement kiln dust with partial cement replacement of 10%, 20%, 30%, and 40% were produced and compared with a control mix of Normally Vibrated Concrete (NVC. Superplasticizer was used to increase the flow-ability of SCC mixes. The fresh and hardened mechanical properties of all mixes were determined and evaluated. Moreover, time-dependent behavior was investigated for all mixes in terms of drying shrinkage test. The shrinkage strain was measured for all specimens for a period of 120 days. Based on the experimental results, it was found that SCC mixture containing 20% cement replacement of CKD exhibited the highest mechanical strength compared to other SCC mixes and NVC mix as well. It was observed that the volumetric changes of specimens were directly proportional to the increase of the cement replacement ratio.

A thermodynamic approach to the hydration of sulphate-resisting Portland cement

International Nuclear Information System (INIS)

Lothenbach, Barbara; Wieland, Erich

2006-01-01

A thermodynamic approach is used to model changes in the hydrate assemblage and the composition of the pore solution during the hydration of calcite-free and calcite-containing sulphate-resisting Portland cement CEM I 52.5 N HTS. Modelling is based on thermodynamic data for the hydration products and calculated hydration rates for the individual clinker phases, which are used as time-dependent input parameters. Model predictions compare well with the composition of the hydrate assemblage as observed by TGA and semi-quantitative XRD and with the experimentally determined compositions of the pore solutions. The calculations show that in the presence of small amounts of calcite typically associated with Portland cement, C-S-H, portlandite, ettringite and calcium monocarbonate are the main hydration products. In the absence of calcite in the cement, however, siliceous hydrogarnet instead of calcium monocarbonate is observed to precipitate. The use of a higher water-to-cement ratio for the preparation of a calcite-containing cement paste has a minor effect on the composition of the hydrate assemblage, while it significantly changes the composition of the pore solution. In particular, lower pH value and higher Ca concentrations appear that could potentially influence the solubility and uptake of heavy metals and anions by cementitious materials

Developing Low-Clinker Ternary Blends for Indian Cement Industry

Science.gov (United States)

Pal, Aritra

2018-05-01

In today's scenario cement-concrete has become the backbone of infrastructure development. The use of concrete is increasing day by day and so does cement. One of the major concerns is that the cement manufacturing contributes 7% of total man-made CO2 emission in the environment. At the same time India being a developing country secured the second position in cement production. On the other hand solid waste management is one of the growing problems in India. As we are one of the major contributors in this situation so, the time has come to think about the sustainable alternatives. From various researches it has been observed that the low clinker cement can be suitable option. In the present paper we have tried to develop a low clinker ternary blend for Indian cement industry using the concept of synergetic behavior of fly ash-limestone reaction and formation of more stable monocarboaluminate hydrate and hemicarboaluminate hydrate. 30% fly ash and 15% limestone and 5% gypsum have been used as supplementary cementing material for replacing 50% clinker. The mechanical properties like, compressive strength, have been studied for the fly ash limestone ternary blends cements and the results have been compared with the other controlled blends and ternary blends. The effect of intergrinding of constituent materials has shown a comparable properties which can be used for various structural application. The effect of dolomitic limestone has also been studied in fly ash limestone ternary blends and the result shows the relation between compressive strength and dolomite content is inversely proportional.

Novel orthodontic cement containing dimethylaminohexadecyl methacrylate with strong antibacterial capability.

Science.gov (United States)

Feng, Xiaodong; Zhang, Ning; Xu, Hockin H K; Weir, Michael D; Melo, Mary Anne S; Bai, Yuxing; Zhang, Ke

2017-09-26

Orthodontic treatments increase the incidence of white spot lesions. The objectives of this study were to develop an antibacterial orthodontic cement to inhibit demineralization, and to evaluate its enamel shear bond strength and anti-biofilm properties. Novel antibacterial monomer dimethylaminohexadecyl methacrylate (DMAHDM) was synthesized and incorporated into Transbond XT at 0, 1.5 and 3% by mass. Anti-biofilm activity was assessed using a human dental plaque microcosm biofilm model. Shear bond strength and adhesive remnant index were also tested. Biofilm activity precipitously dropped when contacting orthodontic cement with DMAHDM. Orthodontic cement containing 3% DMAHDM significantly reduced biofilm metabolic activity and lactic acid production (p0.1). By incorporating DMAHDM into Transbond XT for the first time, the modified orthodontic cement obtained a strong antibacterial capability without compromising the enamel bond strength.

Further investigations of the properties of polymer modified cements

International Nuclear Information System (INIS)

Johnson, D.I.

1988-05-01

This report concludes the work done on behalf of the Department of the Environment on polymer modified cement composites. Topics covered include: the influence of cure schedule on flexural properties, observation of the onset and cracking during flexural testing, measurement of water permeability and caesium diffusion rates, and the use of Back Scattered Electron Imaging to identify the polymer phase. The properties of epoxide resin modified cements in the previous report were disappointing. Air entrainment of the mixing stage was a likely cause of the poor performance of these products and procedures to overcome this problem were devised. The range of polymer additives investigated was broadened by the inclusion of modified acrylic latexes and a polymensable acrylate resin additive. Properties for OPC and 9 BFS: 1 OPC cements are compared and the modification of properties achieved by polymer additions to both cement systems is discussed. (author)

Effect of MXene (Nano-Ti3C2 on Early-Age Hydration of Cement Paste

Directory of Open Access Journals (Sweden)

Haibin Yin

2015-01-01

Full Text Available As a new two-dimensional material, MXene (nano-Ti3C2 has been widely applied in many fields, especially for reinforced composite materials. In this paper, mechanical testing, X-ray diffraction (XRD, hydration heat, scanning electron microscope (SEM, and EDS analysis were used to analyze the impact of MXene on cement hydration properties. The obtained results revealed that (a MXene could greatly improve the early compressive strength of cement paste with 0.04 wt% concentration, (b the phase type of early-age hydration products has not been changed after the addition of MXene, (c hydration exothermic rate within 72 h has small difference at different amount of MXene, and (d morphologies of hydration products were varied with the dosage of MXene, a lot of tufted ettringites appeared in 3 d hydration products when the content of MXene was 0.04 wt%, which will have a positive effect on improving the early mechanical properties of cement paste. MXene has inhibited the Portland cement hydration process; the main role of MXene in the cement hydration process is to promote the messy ettringite becoming regular distribution at a node and form network connection structure in the crystals growth process, making the mechanics performance of cement paste significantly improved.

Production and characterization of setting hydraulic cements based on calcium phosphate

International Nuclear Information System (INIS)

Oliveira, Luci C. de; Rigo, Eliana C.S.; Santos, Luis A dos; Boschi, Anselmo Ortega; Carrodeguas, Raul G.

1997-01-01

Setting hydraulic cements based on calcium phosphate has risen great interest in scientific literature during recent years due to their total bio compatibility and to the fact that they harden 'in situ', providing easy handling and adaptation to the shape and dimensions of the defect which requires correction, differently from the predecessors, the calcium phosphate ceramics (Hydroxy apatite, β-tri calcium phosphate, biphasic, etc) in the shape of dense or porous blocks and grains. In the work, three calcium-phosphate cement compositions were studied. The resulting compositions were characterized according to the following aspects: setting times, pH, mechanical resistance, crystalline phases, microstructure and solubility in SBF (Simulated Body Fluid). The results show a potential use for the compositions. (author)

Preparation of iron-modified portland cement adsorbent and the investigation of its decolorization performance

Science.gov (United States)

Jiang, Bo; Wang, Huifeng; Li, Yang; Li, Zhen

2018-02-01

The ordinary portland cement was modified by ferric salt impregnation method. Through the technologies of x-ray diffraction, scanning electron microscope and energy dispersive spectroscopy, the physicochemical properties of modified cement were detected and analyzed. It was found that after the modification, the main constituents of raw cement, tricalcium silicate and dicalcium silicate had been depleted, and the new crystal mineral of antarcticite replaced them. The iron precipitates and cement hydration products calcium silicate hydrate gel mainly existed in the form of amorphous on modified cement. The results of BET specific surface determination showed that the modified cement particles had mesoporous distribution. The results of adsorption experiment revealed modified cement exhibited excellent adsorption performance on reactive brilliant blue KNR. The combination mechanism between modified cement and adsorbate was mainly electrostatic interaction. The adsorption process satisfied with the pseudo-second order kinetics model, and the adsorption reaction was a spontaneous endothermic process.

Challenges facing production grids

Energy Technology Data Exchange (ETDEWEB)

Pordes, Ruth; /Fermilab

2007-06-01

Today's global communities of users expect quality of service from distributed Grid systems equivalent to that their local data centers. This must be coupled to ubiquitous access to the ensemble of processing and storage resources across multiple Grid infrastructures. We are still facing significant challenges in meeting these expectations, especially in the underlying security, a sustainable and successful economic model, and smoothing the boundaries between administrative and technical domains. Using the Open Science Grid as an example, I examine the status and challenges of Grids operating in production today.

Low pH Cements

International Nuclear Information System (INIS)

Savage, David; Benbow, Steven

2007-05-01

The development of low-pH cements for use in geological repositories for radioactive waste stems from concerns over the potential for deleterious effects upon the host rock and other EBS materials (notably bentonite) under the hyperalkaline conditions (pH > 12) of cement pore fluids. Low pH cement (also known as low heat cement) was developed by the cement industry for use where large masses of cement (e.g. dams) could cause problems regarding heat generated during curing. In low pH cements, the amount of cement is reduced by substitution of materials such as fly ash, blast furnace slag, silica fume, and/or non-pozzolanic silica flour. SKB and Posiva have ruled out the use of blast furnace slag and fly-ash and are focusing on silica fume as a blending agent. Currently, no preferred composition has been identified by these agencies. SKB and Posiva have defined a pH limit ≤ 11 for cement grout leachates. To attain this pH, blending agents must comprise at least 50 wt % of dry materials. Because low pH cement has little, or no free portlandite, the cement consists predominantly of calcium silicate hydrate (CSH) gel with a Ca/Si ratio ≤ 0.8. Although there are potential implications for the performance of the spent fuel and cladding due to the presence of hyperalkaline fluids from cement, the principal focus for safety assessment lies with the behaviour of bentonite. There are a number of potential constraints on the interaction of hyperalkaline cement pore fluids with bentonite, including mass balance, thermodynamic issues, mass transport, and kinetics, but none of these is likely to be limiting if conventional OPC cements are employed in repository construction. Nevertheless: Low-pH cements may supply approximately 50 % less hydroxyl ions than conventional OPC for a given volume of cement, but mass balance constraints are complicated by the uncertainty concerning the type of secondary minerals produced during cement-bentonite interaction. The change of aqueous

Low pH Cements

Energy Technology Data Exchange (ETDEWEB)

Savage, David; Benbow, Steven [Quintessa Ltd., Henley-on-Thames (United Kingdom)

2007-05-15

The development of low-pH cements for use in geological repositories for radioactive waste stems from concerns over the potential for deleterious effects upon the host rock and other EBS materials (notably bentonite) under the hyperalkaline conditions (pH > 12) of cement pore fluids. Low pH cement (also known as low heat cement) was developed by the cement industry for use where large masses of cement (e.g. dams) could cause problems regarding heat generated during curing. In low pH cements, the amount of cement is reduced by substitution of materials such as fly ash, blast furnace slag, silica fume, and/or non-pozzolanic silica flour. SKB and Posiva have ruled out the use of blast furnace slag and fly-ash and are focusing on silica fume as a blending agent. Currently, no preferred composition has been identified by these agencies. SKB and Posiva have defined a pH limit {<=} 11 for cement grout leachates. To attain this pH, blending agents must comprise at least 50 wt % of dry materials. Because low pH cement has little, or no free portlandite, the cement consists predominantly of calcium silicate hydrate (CSH) gel with a Ca/Si ratio {<=} 0.8. Although there are potential implications for the performance of the spent fuel and cladding due to the presence of hyperalkaline fluids from cement, the principal focus for safety assessment lies with the behaviour of bentonite. There are a number of potential constraints on the interaction of hyperalkaline cement pore fluids with bentonite, including mass balance, thermodynamic issues, mass transport, and kinetics, but none of these is likely to be limiting if conventional OPC cements are employed in repository construction. Nevertheless: Low-pH cements may supply approximately 50 % less hydroxyl ions than conventional OPC for a given volume of cement, but mass balance constraints are complicated by the uncertainty concerning the type of secondary minerals produced during cement-bentonite interaction. The change of aqueous

Studies on the Potential of Waste Soda Lime Silica Glass in Glass Ionomer Cement Production

Directory of Open Access Journals (Sweden)

V. W. Francis Thoo

2013-01-01

Full Text Available Glass ionomer cements (GIC are produced through acid base reaction between calcium-fluoroaluminosilicate glass powder and polyacrylic acid (PAA. Soda lime silica glasses (SLS, mainly composed of silica (SiO2, have been utilized in this study as the source of SiO2 for synthesis of Ca-fluoroaluminosilicate glass. Therefore, the main objective of this study was to investigate the potential of SLS waste glass in producing GIC. Two glasses, GWX 1 (analytical grade SiO2 and GWX 2 (replacing SiO2 with waste SLS, were synthesized and then characterized using X-ray diffraction (XRD and energy dispersive X-ray (EDX. Synthesized glasses were then used to produce GIC, in which the properties were characterized using Fourier transform infrared spectroscopy (FT-IR and compressive test (from 1 to 28 days. XRD results showed that amorphous glass was produced by using SLS waste glass (GWX 2, which is similar to glass produced using analytical grade SiO2 (GWX 1. Results from FT-IR showed that the setting reaction of GWX 2 cements is slower compared to cement GWX 1. Compressive strengths for GWX 1 cements reached up to 76 MPa at 28 days, whereas GWX 2 cements showed a slightly higher value, which is 80 MPa.

Seating load parameters impact on dental ceramic reinforcement conferred by cementation with resin-cements.

LENUS (Irish Health Repository)

Addison, Owen

2010-09-01

Cementation of all-ceramic restorations with resin-cements has been demonstrated to reduce the incidence of fracture in service. The aim was to investigate the influence of loading force and loading duration applied during cementation on the reinforcement conferred by a resin-cement on a leucite reinforced glass-ceramic.

Portland cement for SO.sub.2 control in coal-fired power plants

Science.gov (United States)

Steinberg, Meyer

1985-01-01

There is described a method of removing oxides of sulfur from the emissions of fossil fuel combustion by injecting portland cement into the boiler with the fuel, the combustion air, or downstream with the combustion gases. There is also described the cement products that result from this method.

Portland cement for SO/sub 2/ control in coal-fired power plants

Science.gov (United States)

Steinberg, M.

1984-10-17

A method is described for removing oxides of sulfur from the emissions of fossil fuel combustion by injecting portland cement into the boiler with the fuel, the combustion air, or downstream with the combustion gases. The cement products that result from this method is also described. 1 tab.

Modernization of Byuzmeyinsky Cement Plant

Energy Technology Data Exchange (ETDEWEB)

NONE

2001-03-01

With an objective of saving energy and reducing greenhouse gas emission, investigations and discussions were given on a modernization project for Byuzmeyinsky Cement Factory, the only cement factory in Turkmenistan. Byuzmeyinsky Cement Factory uses the wet process which consumes a large amount of energy, is inferior in production efficiency and quality, and discharging a great amount of greenhouse effect gas. The present project will execute change of the raw material crusher into a vertical roll mill for one of the four wet kilns, and change of the facilities for raw material powder mixing and storing and clinker manufacturing into dry-type facilities using the NSP system. As a result of the discussions, the energy saving effect would be 86,321 tons of crude oil equivalent annually, and the greenhouse gas emission reducing effect would be 224,467 t-CO2 annually. The total fund amount required for the project is estimated to be 90,211,000 dollars. With regard to the profitability, the internal financial profit rate would be 9.71% after tax, and the ROE would be 18.62%, whereas the project is considered feasible. (NEDO)

Longevity of metal-ceramic crowns cemented with self-adhesive resin cement: a prospective clinical study

Science.gov (United States)

Brondani, Lucas Pradebon; Pereira-Cenci, Tatiana; Wandsher, Vinicius Felipe; Pereira, Gabriel Kalil; Valandro, Luis Felipe; Bergoli, César Dalmolin

2017-04-10

Resin cements are often used for single crown cementation due to their physical properties. Self-adhesive resin cements gained widespread due to their simplified technique compared to regular resin cement. However, there is lacking clinical evidence about the long-term behavior of this material. The aim of this prospective clinical trial was to assess the survival rates of metal-ceramic crowns cemented with self-adhesive resin cement up to six years. One hundred and twenty-nine subjects received 152 metal-ceramic crowns. The cementation procedures were standardized and performed by previously trained operators. The crowns were assessed as to primary outcome (debonding) and FDI criteria. Statistical analysis was performed using Kaplan-Meier statistics and descriptive analysis. Three failures occurred (debonding), resulting in a 97.6% survival rate. FDI criteria assessment resulted in scores 1 and 2 (acceptable clinical evaluation) for all surviving crowns. The use of self-adhesive resin cement is a feasible alternative for metal-ceramic crowns cementation, achieving high and adequate survival rates.

Effect of sepiolite on the flocculation of suspensions of fibre-reinforced cement

International Nuclear Information System (INIS)

Jarabo, Rocio; Fuente, Elena; Moral, Ana; Blanco, Angeles; Izquierdo, Laura; Negro, Carlos

2010-01-01

Sepiolite is used to increase thixotropy of cement slurries for easier processing, to prevent sagging and to provide a better final quality in the manufacture of fibre-reinforced cement products. However, the effect of sepiolite on flocculation and its interactions with the components of fibre cement are yet unknown. The aim of this research is to study the effects of sepiolite on the flocculation of different fibre-reinforced cement slurries induced by anionic polyacrylamides (A-PAMs). Flocculation and floc properties were studied by monitoring the chord size distribution in real time employing a focused beam reflectance measurement (FBRM) probe. The results show that sepiolite increases floc size and floc stability in fibre-cement suspensions. Sepiolite competes with fibres and clay for A-PAMs adsorption and its interaction with A-PAM improves flocculation of mineral particles.

Complex research and qualification methods of cement products for the processing, accumulation and storage of radioactive waste

International Nuclear Information System (INIS)

Kovalinska, T.; Ostapenko, I.; Sakhno, V.

2015-01-01

INR (Ukrainian Institute for Nuclear Research) has developed an installation to assess the degradation of cements and concretes over accelerated time and in hard operating conditions involving mechanical and chemical effects, radiation, high temperatures, electric fields...This testing installation is called a reactionary chamber. The experimental data obtained during these tests characterize the product functionality in the stationary, transitional and emergency modes. These data allow the solving of the equation system representing the state of a product at a current moment of time and to determine its reactions to various external influences. An example is given through the testing of concrete containers that are intended to store radioactive waste

Analysis of Cement as Raw Material Inventory on Ready Mix Production Unit at PT. Perdana Beton in Samarinda

OpenAIRE

Wahyuni, Novita Eka

2014-01-01

This study aims to identify and analyze the optimal amount of cement supplies in PT. Perdana Beton In Samarinda. Formulation of the problem in this study is whether the supply of cement as raw material for Ready Mix at PT. Perdana Beton In Samarinda already minimizing the cost of inventory cement. The hypothesis in this study is: '' Allegedly cement as raw material supplies ready mix at PT. Perdana Beton In Samarinda not provide minimum inventory costs'. Basic...

Suitability of alumina cements for the cementation of boreholes under corrosive conditions, especially at the press fitting of CO{sub 2}; Eignung von Tonerdezementen fuer die Bohrlochzementierung unter korrosiven Bedingungen, insbesondere bei CO{sub 2}-Einpressung. Literaturstudie

Energy Technology Data Exchange (ETDEWEB)

Plank, J.; Sieber, R. (comps.) [Technische Univ. Muenchen (Germany). Lehrstuhl fuer Bauchemie

2011-07-15

Calcium aluminate cements, also called aluminate cements, are special cements based on calcium aluminates. In construction (especially in dry-mix mortars), they are valued for their remarkably higher acid and corrosion resistance compared to Portland cement. Their high temperature resistance especially qualifies them for refractory cements which are used e.g. as liners in cement rotary kilns. The worldwide production of calcium aluminate cements adds up to about 3 million tons. In oil well cementing, calcium aluminate cements have first been used at the beginning of the 90ies, in fact initially for geothermal wells. Applications in permafrost soils as well as fire-flooding wells came later. The reason for the use in geothermal wells. Applications in permafrost soils as well as fire-flooding wells came later. The reason for the use in geothermal wells were severe problems with API Portland cements affected by hot, carbonic acid rich formation brines. With support from the companies Unocal and Halliburton, the Brookhaven National Laboratory (USA) developed a special cement based on 60 parts by weight of calcium aluminate cement and 40 parts ASTM class F fly ash. This binder is notably CO{sub 2} resistant when mixed with a 25 wt.% Na-polyphosphate solution. Laboratory tests and field applications conclude that this cement is resistant to CO{sub 2} corrosion at temperatures up to 300 C for over 20 years. In 1997, for the first time numerous geothermal wells have been cemented using this cement. They are intact to this day. When this cement hardens at room temperature, amorphous reaction products are formed and the reaction is incomplete. However, at higher temperatures hydroxyapatite, boehmite, Na-P-zeolite, analcime or katoite are formed as crystalline reaction products. The CO{sub 2} resistance of this cement is due to specific chemical reactions. In contact with hot alkaline carbonate solutions, analcime converts to cancrinite, and CO{sub 2} is incorporated into

Slurry circulation after cement compression operations; Circulacao de pasta apos operacoes de compressao de cimento

Energy Technology Data Exchange (ETDEWEB)

Costa, Clavio Roberto S [PETROBRAS, BA (Brazil). Regiao de Producao da Bahia. Divisao Regional de Complementacao

1994-07-01

In the traditional low pressure cement compression method, after pressure stabilization we wait for the setting and remove the hardened cement with a rock bit. The method described here suggests that following pressure stabilization, the slurry must be removed from the casing with reverse circulation, thus excluding the whole process of cutting hardened cement, optimizing rig time and equipment wear, and anticipating oil production. This work describes this experience in Reconcavo basin, Potiguar basin, and Campos basin, production regions of PETROBRAS, and suggests slurry parameters and a methodology to employ the method. (author)

Assessing the value of retrofitting cement plants for carbon capture: A case study of a cement plant in Guangdong, China

International Nuclear Information System (INIS)

Liang Xi; Li Jia

2012-01-01

Highlights: ► A techno-economic analysis on retrofitting cement plants to CO 2 capture is conducted. ► A list of criteria is suggested to investigate the CO 2 capture retrofit potential in cement plants. ► The baseline estimated cost of CO 2 avoidance for retrofitting a cement plant is US$70/tCO 2 e. ► The value of retrofit option is US$1.2 million with a 7.3% probability of economic viability. ► The retrofit option value reaches US$20 m with 67% probability under a high carbon price growth. - Abstract: The cement manufacturing sector is the second largest source of anthropogenic greenhouse gas emissions in the world. Carbon Capture and Storage (CCS) is one of the most important technologies to decarbonise the cement manufacturing process. China has accounted for more than half of global cement production since 2008. This study suggests criteria to assess the potential to retrofit cement plants and analyses the economics of retrofitting cement plants for CCS with a case study of a modern dry process cement plant locating in Guangdong province, China. The study assumes the extra heat and power for CO 2 capture and compression is provided by a new 200 MW combined heat and power unit (CHP) (US$17.5/MW h thermal for the cost of coal). The estimated cost of CO 2 avoidance by retrofitting a cement plant for carbon capture in 2012 is US$70/tonne at a 14% discount rate with 25 years remaining lifetime. Through a stochastic cash flow analysis with a real option model and Monte Carlo simulation, the study found the value of an option to retrofit to be US$1.2 million with a 7.3% probability of economic viability. The estimate is very sensitive to the assumptions in the carbon price model (i.e. base carbon price is US$12.00/tCO 2 e in 2012 and the mean growth rate is 8%). The option value and the probability can reach US$20 million and 67% respectively, if a 10% mean carbon price growth is assumed. Compared with post-combustion carbon capture retrofitting prospect in

Stability of reinforced cemented backfills

International Nuclear Information System (INIS)

Mitchell, R.J.; Stone, D.M.

1987-01-01

Mining with backfill has been the subject of several international meetings in recent years and a considerable research effort is being applied to improve both mining economics and ore recovery by using backfill for ground support. Classified mill tailings sands are the most commonly used backfill material but these fine sands must be stabilized before full ore pillar recovery can be achieved. Normal portland cement is generally used for stabilization but the high cost of cement prohibits high cement usage. This paper considers the use of reinforcements in cemented fill to reduce the cement usage. It is concluded that strong cemented layers at typical spacings of about 3 meters in a low cement content bulk fill can reinforce the fill and reduce the overall cement usage. Fibre reinforcements introduced into strong layers or into bulk fills are also known to be effective in reducing cement usage. Some development work is needed to produce the ideal type of anchored fibre in order to realize economic gains from fibre-reinforced fills

Evaluation of cement thixotropy for the cement of oil wells in areas ...

African Journals Online (AJOL)

... economical for cementing job operations in wells with loss zones. The results also show that the effect of LHF is positive, since in addition to his contribution to long term performances, especially the durability of hardened concrete, it improves the thixotropy of cement made of plaster. Keywords: cementing; lost circulation; ...

The differences between soil grouting with cement slurry and cement-water glass slurry

Science.gov (United States)

Zhu, Mingting; Sui, Haitong; Yang, Honglu

2018-01-01

Cement slurry and cement-water glass slurry are the most widely applied for soil grouting reinforcement project. The viscosity change of cement slurry is negligible during grouting period and presumed to be time-independent while the viscosity of cement-water glass slurry increases with time quickly and is presumed to be time-dependent. Due to the significantly rheology differences between them, the grouting quality and the increasing characteristics of grouting parameters may be different, such as grouting pressure, grouting surrounding rock pressure, i.e., the change of surrounding rock pressure deduced by grouting pressure. Those are main factors for grouting design. In this paper, a large-scale 3D grouting simulation device was developed to simulate the surrounding curtain grouting for a tunnel. Two series of surrounding curtain grouting experiments under different geo-stress of 100 kPa, 150 kPa and 200 kPa were performed. The overload test on tunnel was performed to evaluate grouting effect of all surrounding curtain grouting experiments. In the present results, before 240 seconds, the grouting pressure increases slowly for both slurries; after 240 seconds the increase rate of grouting pressure for cement-water glass slurry increases quickly while that for cement slurry remains roughly constant. The increasing trend of grouting pressure for cement-water glass is similar to its viscosity. The setting time of cement-water glass slurry obtained from laboratory test is less than that in practical grouting where grout slurry solidifies in soil. The grouting effect of cement-water glass slurry is better than that of cement slurry and the grouting quality decreases with initial pressure.

THERMOCHEMISTRY OF INTERACTION REACTIONS FOR SODIUM AND ALUMINUM SULPHATES WITH COMPONENTS OF HYDRATING PORTLAND CEMENT

Directory of Open Access Journals (Sweden)

P. I. Yukhnevskiy

2018-01-01

Full Text Available Chemical additives are widely used in the technology of concrete with the purpose to solve various problems and sulphate-containing additives-electrolytes are also used as accelerators for setting and hardening of cement. Action mechanism of additive accelerators for setting and hardening of cement is rather complicated and can not be considered as well-established. An influence of sulfate-containing additives such as sodium sulfate is reduced to acceleration of cement silicate phase hydration by increasing ionic strength of the solution. In addition to it, exchange reactions of anion additive with portlandite phase (Ca(OH2 and aluminate phases of hardening cement have a significant effect on hardening process that lead to formation of readily soluble hydroxides and hardly soluble calcium salts. The influence of sulfate-containing additives on properties of water cement paste and cement stone is quite diverse and depends on salt concentration and cation type. For example, the action of the aluminum sulphate additive becomes more complicated if the additive is subjected to hydrolysis in water, which is aggravated in an alkaline medium of the water cement paste. Formation of hydrolysis products and their reaction with aluminate phases and cement portlandite lead to a significant acceleration of setting. Thus, despite the similarity of additives ensuring participation of anions in the exchange reactions, the mechanism of their influence on cement setting and hardening varies rather significantly. The present paper considers peculiar features concerning the mechanism of interaction of sodium and aluminum sulfate additives in cement compositions from the viewpoint of thermochemistry. Thermochemical equations for reactions of sulfate-containing additives with phases of hydrated cement clinker have been given in the paper. The paper contains description how to calculate thermal effects of chemical reactions and determine an influence of the formed

Integration of oxygen membranes for oxygen production in cement plants

DEFF Research Database (Denmark)

Puig Arnavat, Maria; Søgaard, Martin; Hjuler, Klaus

2015-01-01

The present paper describes the integration of oxygen membranes in cement plants both from an energy, exergy and economic point of view. Different configurations for oxygen enrichment of the tertiary air for combustion in the pre-calciner and full oxy-fuel combustion in both pre-calciner and kiln...

Heat of hydration measurements on cemented radioactive wastes. Part 1: cement-water pastes

International Nuclear Information System (INIS)

Lee, D.J.

1983-12-01

This report describes the hydration of cement pastes in terms of chemical and kinetic models. A calorimetric technique was used to measure the heat of hydration to develop these models. The effects of temperature, water/cement ratio and cement replacements, ground granulated blast furnace slag (BFS) and pulverised fuel ash (PFA) on the hydration of ordinary Portland cement (OPC) is reported. The incorporation of BFS or PFA has a marked effect on the hydration reaction. The effect of temperature is also important but changing the water/cement ratio has little effect. Results from cement pastes containing only water and cement yield total heats of reaction of 400, 200 and 100 kJ/kg for OPC, BFS and PFA respectively. Using the results from the models which have been developed, the effect of major salts present in radioactive waste streams can be assessed. Values of the total heat of reaction, the time to complete 50 percent reaction, and the energy of activation, can be compared for different waste systems. (U.K.)

High-volume use of self-cementing spray dry absorber material for structural applications

Science.gov (United States)

Riley, Charles E.

Spray dry absorber (SDA) material, or spray dryer ash, is a byproduct of energy generation by coal combustion and sulfur emissions controls. Like any resource, it ought to be used to its fullest potential offsetting as many of the negative environmental impacts of coal combustion as possible throughout its lifecycle. Its cementitious and pozzolanic properties suggest it be used to augment or replace another energy and emissions intensive product: Portland cement. There is excellent potential for spray dryer ash to be used beneficially in structural applications, which will offset CO2 emissions due to Portland cement production, divert landfill waste by further utilizing a plentiful coal combustion by-product, and create more durable and sustainable structures. The research into beneficial use applications for SDA material is relatively undeveloped and the material is highly underutilized. This dissertation explored a specific self-cementing spray dryer ash for use as a binder in structural materials. Strength and stiffness properties of hydrated spray dryer ash mortars were improved by chemical activation with Portland cement and reinforcement with polymer fibers from automobile tire recycling. Portland cement at additions of five percent of the cementitious material was found to function effectively as an activating agent for spray dryer ash and had a significant impact on the hardened properties. The recycled polymer fibers improved the ductility and toughness of the material in all cases and increased the compressive strength of weak matrix materials like the pure hydrated ash. The resulting hardened materials exhibited useful properties that were sufficient to suggest that they be used in structural applications such as concrete, masonry block, or as a hydraulic cement binder. While the long-term performance characteristics remain to be investigated, from an embodied-energy and carbon emissions standpoint the material investigated here is far superior to

Sulfur polymer cement concrete

International Nuclear Information System (INIS)

Weber, H.H.; McBee, W.C.

1990-01-01

Sulfur-based composite materials formulated using sulfur polymer cement (SPC) and mineral aggregates are described and compared with conventional portland cement based materials. Materials characteristics presented include mechanical strength, chemical resistance, impact resistance, moisture permeation, and linear shrinkage during placement and curing. Examples of preparation and placement of sulfur polymer cement concrete (SC) are described using commercial scale equipment. SC applications presented are focused into hostile chemical environments where severe portland cement concrete (PCC) failure has occurred

Immobilisation of heavy metal in cement-based solidification/stabilisation: A review

International Nuclear Information System (INIS)

Chen, Q.Y.; Tyrer, M.; Hills, C.D.; Yang, X.M.; Carey, P.

2009-01-01

Heavy metal-bearing waste usually needs solidification/stabilization (s/s) prior to landfill to lower the leaching rate. Cement is the most adaptable binder currently available for the immobilisation of heavy metals. The selection of cements and operating parameters depends upon an understanding of chemistry of the system. This paper discusses interactions of heavy metals and cement phases in the solidification/stabilisation process. It provides a clarification of heavy metal effects on cement hydration. According to the decomposition rate of minerals, heavy metals accelerate the hydration of tricalcium silicate (C 3 S) and Portland cement, although they retard the precipitation of portlandite due to the reduction of pH resulted from hydrolyses of heavy metal ions. The chemical mechanism relevant to the accelerating effect of heavy metals is considered to be H + attacks on cement phases and the precipitation of calcium heavy metal double hydroxides, which consumes calcium ions and then promotes the decomposition of C 3 S. In this work, molecular models of calcium silicate hydrate gel are presented based on the examination of 29 Si solid-state magic angle spinning/nuclear magnetic resonance (MAS/NMR). This paper also reviews immobilisation mechanisms of heavy metals in hydrated cement matrices, focusing on the sorption, precipitation and chemical incorporation of cement hydration products. It is concluded that further research on the phase development during cement hydration in the presence of heavy metals and thermodynamic modelling is needed to improve effectiveness of cement-based s/s and extend this waste management technique

The biocompatibility of modified experimental Portland cements with potential for use in dentistry.

Science.gov (United States)

Camilleri, J

2008-12-01

To evaluate the biocompatibility of a group of new potential dental materials and their eluants by assessing cell viability. Calcium sulpho-aluminate cement (CSA), calcium fluoro-aluminate cement (CFA) and glass-ionomer cement (GIC; Ketac Molar), used as the control, were tested for biocompatibility. Using a direct test method cell viability was measured quantitatively using alamarBluetrade mark dye, and an indirect test method where cells were grown on material elutions and cell viability was assessed using methyltetrazolium (MTT) assay as recommended by ISO 10 993-Part 5 for in vitro testing. Statistical analysis was performed by analysis of variance and Tukey multi-comparison test method. Elution collected from the prototype cements and the GIC cured for 1 and 7 days allowed high cell activity after 24 h cell exposure, which reduced after 48 h when compared to the nontoxic glass-ionomer control, but increased significantly after 72 h cell contact. Elutions collected after 28 days revealed reduced cell activity at all cell exposure times. Cells placed in direct contact with the prototype materials showed reduced cell activity when compared with the control. Cell growth was poor when seeded in direct contact with the prototype cements. GIC encouraged cell growth after 1 day of contact. The eluted species for all the cements tested exhibited adequate cell viability in the early ages with reduced cell activity at 28 days. Changes in the production of calcium hydroxide as a by-product of cement hydration affect the material biocompatibility adversely.

Longevity of metal-ceramic crowns cemented with self-adhesive resin cement: a prospective clinical study

Directory of Open Access Journals (Sweden)