The effects of composition and sintering temperature on the silica foam fabricated by slurry method

International Nuclear Information System (INIS)

Baharom, Syazwani; Ahmad, Sufizar; Taib, Hariati; Muda, Rizamarhaiza

2016-01-01

Reticulated ceramic or open pore ceramic foam is a well-known material which exhibits extremely high porosities, with a significant degree of interconnectivity that makes them desirable in a wide range of applications. There were broad types of ceramic foam fabrication method such as polymeric sponge method, direct foaming, and starch consolidation. In this study, the slurry method has been chosen to fabricate Silica (SiO_2) foam. In this process, Polyurethane (PU) foam template was dipped into ceramic slurry and followed by drying and sintering to obtain foam which contains porosity in the range of 50% to 70%. The compositions of SiO_2 were varied starting from 55 wt.%, 60 wt.%, 65 wt.% and 70 wt.%. The samples of SiO_2 that have been dipped and dried were sintered at 900°C, 1000°C, 1100°C, and 1250°C. The sintered SiO_2 ceramic foam samples were characterized to observe their morphology, and physical properties. Thus, the microstructure of the SiO_2 ceramic foams samples was examined by Scanning Electron Microscopy (SEM), and Electron Dispersive Spectroscopy (EDS). Meanwhile, the physical properties of the SiO_2 ceramic foam samples such as the total porosity (%) and bulk density were determined using Archimedes method. It was found that the density of ceramic foam produced was in the range of 0.25 g/cm"3 up to 0.75 g/cm"3, whereas the level of porosity percentage was in the range of 61.81% to 82.18% with the size of open pore or window cells were in between 141 µm up to 626 µm.

Cellular Response to Doping of High Porosity Foamed Alumina with Ca, P, Mg, and Si

Directory of Open Access Journals (Sweden)

Edwin Soh

2015-03-01

Full Text Available Foamed alumina was previously synthesised by direct foaming of sulphate salt blends varying ammonium mole fraction (AMF, foaming heating rate and sintering temperature. The optimal product was produced with 0.33AMF, foaming at 100 °C/h and sintering at 1600 °C. This product attained high porosity of 94.39%, large average pore size of 300 µm and the highest compressive strength of 384 kPa. To improve bioactivity, doping of porous alumina by soaking in dilute or saturated solutions of Ca, P, Mg, CaP or CaP + Mg was done. Saturated solutions of Ca, P, Mg, CaP and CaP + Mg were made with excess salt in distilled water and decanted. Dilute solutions were made by diluting the 100% solution to 10% concentration. Doping with Si was done using the sol gel method at 100% concentration only. Cell culture was carried out with MG63 osteosarcoma cells. Cellular response to the Si and P doped samples was positive with high cell populations and cell layer formation. The impact of doping with phosphate produced a result not previously reported. The cellular response showed that both Si and P doping improved the biocompatibility of the foamed alumina.

Interplay between cellular activity and three-dimensional scaffold-cell constructs with different foam structure processed by electron beam melting.

Science.gov (United States)

Nune, Krishna C; Misra, R Devesh K; Gaytan, Sara M; Murr, Lawrence E

2015-05-01

The cellular activity, biological response, and consequent integration of scaffold-cell construct in the physiological system are governed by the ability of cells to adhere, proliferate, and biomineralize. In this regard, we combine cellular biology and materials science and engineering to fundamentally elucidate the interplay between cellular activity and interconnected three-dimensional foamed architecture obtained by a novel process of electron beam melting and computational tools. Furthermore, the organization of key proteins, notably, actin, vinclulin, and fibronectin, involved in cellular activity and biological functions and relationship with the structure was explored. The interconnected foamed structure with ligaments was favorable to cellular activity that includes cell attachment, proliferation, and differentiation. The primary rationale for favorable modulation of cellular functions is that the foamed structure provided a channel for migration and communication between cells leading to highly mineralized extracellular matrix (ECM) by the differentiating osteoblasts. The filopodial interaction amongst cells on the ligaments was a governing factor in the secretion of ECM, with consequent influence on maturation and mineralization. © 2014 Wiley Periodicals, Inc.

Cellular morphology of organic-inorganic hybrid foams based on alkali alumino-silicate matrix

Science.gov (United States)

Verdolotti, Letizia; Liguori, Barbara; Capasso, Ilaria; Caputo, Domenico; Lavorgna, Marino; Iannace, Salvatore

2014-05-01

Organic-inorganic hybrid foams based on an alkali alumino-silicate matrix were prepared by using different foaming methods. Initially, the synthesis of an inorganic matrix by using aluminosilicate particles, activated through a sodium silicate solution, was performed at room temperature. Subsequently the viscous paste was foamed by using three different methods. In the first method, gaseous hydrogen produced by the oxidization of Si powder in an alkaline media, was used as blowing agent to generate gas bubbles in the paste. In the second method, the porous structure was generated by mixing the paste with a "meringue" type of foam previously prepared by whipping, under vigorous stirring, a water solution containing vegetal proteins as surfactants. In the third method, a combination of these two methods was employed. The foamed systems were consolidated for 24 hours at 40°C and then characterized by FTIR, X-Ray diffraction, scanning electron microscopy (SEM) and compression tests. Low density foams (˜500 Kg/m3) with good cellular structure and mechanical properties were obtained by combining the "meringue" approach with the use of the chemical blowing agent based on Si.

The effects of composition and sintering temperature on the silica foam fabricated by slurry method

Energy Technology Data Exchange (ETDEWEB)

Baharom, Syazwani, E-mail: hd140001@siswa.uthm.edu.my; Ahmad, Sufizar, E-mail: sufizar@uthm.edu.my; Taib, Hariati, E-mail: hariati@uthm.edu.my; Muda, Rizamarhaiza, E-mail: hd130013@siswa.uthm.edu.my [Department of Material and Design Engineering, Faculty of Mechanical and Manufacturing Engineering, Universiti Tun Hussein Onn Malaysia (UTHM), 86400 Parit Raja, Batu Pahat, Johor (Malaysia)

2016-07-19

Reticulated ceramic or open pore ceramic foam is a well-known material which exhibits extremely high porosities, with a significant degree of interconnectivity that makes them desirable in a wide range of applications. There were broad types of ceramic foam fabrication method such as polymeric sponge method, direct foaming, and starch consolidation. In this study, the slurry method has been chosen to fabricate Silica (SiO{sub 2}) foam. In this process, Polyurethane (PU) foam template was dipped into ceramic slurry and followed by drying and sintering to obtain foam which contains porosity in the range of 50% to 70%. The compositions of SiO{sub 2} were varied starting from 55 wt.%, 60 wt.%, 65 wt.% and 70 wt.%. The samples of SiO{sub 2} that have been dipped and dried were sintered at 900°C, 1000°C, 1100°C, and 1250°C. The sintered SiO{sub 2} ceramic foam samples were characterized to observe their morphology, and physical properties. Thus, the microstructure of the SiO{sub 2} ceramic foams samples was examined by Scanning Electron Microscopy (SEM), and Electron Dispersive Spectroscopy (EDS). Meanwhile, the physical properties of the SiO{sub 2} ceramic foam samples such as the total porosity (%) and bulk density were determined using Archimedes method. It was found that the density of ceramic foam produced was in the range of 0.25 g/cm{sup 3} up to 0.75 g/cm{sup 3}, whereas the level of porosity percentage was in the range of 61.81% to 82.18% with the size of open pore or window cells were in between 141 µm up to 626 µm.

Study on Microstructures and Mechanical Properties of Foam Titanium Carbide Ceramics Fabricated by Reaction Sintering Process

Science.gov (United States)

Ma, Yana; Bao, Chonggao; Chen, Jie; Song, Suocheng; Han, Longhao

2018-05-01

Foam titanium carbide (TiC) ceramics with a three-dimensional network structure were fabricated by the reaction sintering process, in which polyurethane foam was taken as the template, and TiO2 and phenolic resin were used as the reactants. Phase, microstructures and fracture morphologies of foam TiC ceramics were characterized by x-ray diffraction (XRD) and scanning electron microscopy (SEM), respectively. The results show that when the mass ratios of phenolic resin and TiO2 (F/T) are (0.8-1.2): 1, foam TiC ceramics with pure TiC phase can be formed. As the F/T ratios increase, crystal lattice parameters of fabricated foam TiC ceramics become bigger. When the value of F/T decreases from 1.2 to 0.8, grain size of TiC grows larger and microstructures get denser; meanwhile, the compressive strength increases from 0.10 to 1.05 MPa. Additionally, either raising the sintering temperatures or extending holding time can facilitate the completion of the reaction process and increase the compressive strength.

Drop Weight Impact Behavior of Al-Si-Cu Alloy Foam-Filled Thin-Walled Steel Pipe Fabricated by Friction Stir Back Extrusion

Science.gov (United States)

Hangai, Yoshihiko; Nakano, Yukiko; Utsunomiya, Takao; Kuwazuru, Osamu; Yoshikawa, Nobuhiro

2017-02-01

In this study, Al-Si-Cu alloy ADC12 foam-filled thin-walled stainless steel pipes, which exhibit metal bonding between the ADC12 foam and steel pipe, were fabricated by friction stir back extrusion. Drop weight impact tests were conducted to investigate the deformation behavior and mechanical properties of the foam-filled pipes during dynamic compression tests, which were compared with the results of static compression tests. From x-ray computed tomography observation, it was confirmed that the fabricated foam-filled pipes had almost uniform porosity and pore size distributions. It was found that no scattering of the fragments of collapsed ADC12 foam occurred for the foam-filled pipes owing to the existence of the pipe surrounding the ADC12 foam. Preventing the scattering of the ADC12 foam decreases the drop in stress during dynamic compression tests and therefore improves the energy absorption properties of the foam.

An environmentally friendly method for the fabrication of reduced graphene oxide foam with a super oil absorption capacity

Energy Technology Data Exchange (ETDEWEB)

He, Yongqiang, E-mail: heyongqiang@126.com [Department of Applied Chemistry, Yuncheng University, Shanxi 044000 (China); School of Science, Tianjin University, Tianjin 300072 (China); Liu, Yue, E-mail: lyliuyue1990@gmail.com [School of Science, Tianjin University, Tianjin 300072 (China); Wu, Tao; Ma, Junkui; Wang, Xingrui [School of Science, Tianjin University, Tianjin 300072 (China); Gong, Qiaojuan [Department of Applied Chemistry, Yuncheng University, Shanxi 044000 (China); Kong, Weina; Xing, Fubao; Liu, Yu [School of Science, Tianjin University, Tianjin 300072 (China); Gao, Jianping, E-mail: jinpinggaols@126.com [School of Science, Tianjin University, Tianjin 300072 (China)

2013-09-15

Highlights: • RGO foams were fabricated from GO foams prepared by freeze-drying methods. • The RGO foams made from 2% GO suspension had a maximum value of 122 g g{sup −1} for oil. • The RGO foams had a maximum value of 99 g g{sup −1} for organic solvents. • The RGO foams can be used as a filter to separate oil from water. -- Abstract: Three kinds of graphene oxide (GO) foams were fabricated using different freezing methods (unidirectional freezing drying (UDF), non-directional freezing drying, and air freezing drying), and the corresponding reduced graphene oxide (RGO) foams were prepared by their thermal reduction of those GO foams. These RGO foams were characterized by Fourier transform infrared spectroscopy, thermal gravimetric analysis, X-ray diffraction, X-ray photoelectron spectroscopy, and scanning electron microscopy. The absorption process and the factors that influence the absorption capacity were investigated. The RGO foams are hydrophobic and showed extremely high absorbing abilities for organic liquids. The absorption capacity of the RGO foams made by UDF was higher than 100 g g{sup −1} for all the oils tested (gasoline, diesel oil, pump oil, lubricating oil and olive oil) and had the highest value of about 122 g g{sup −1} for olive oil. The oil absorption capacity of the GO foams was lower than that of the RGO foams, but for olive oil, the absorption capacity was still high than 70 g g{sup −1}, which is higher than that of most oil absorbents.

An environmentally friendly method for the fabrication of reduced graphene oxide foam with a super oil absorption capacity

International Nuclear Information System (INIS)

He, Yongqiang; Liu, Yue; Wu, Tao; Ma, Junkui; Wang, Xingrui; Gong, Qiaojuan; Kong, Weina; Xing, Fubao; Liu, Yu; Gao, Jianping

2013-01-01

Highlights: • RGO foams were fabricated from GO foams prepared by freeze-drying methods. • The RGO foams made from 2% GO suspension had a maximum value of 122 g g −1 for oil. • The RGO foams had a maximum value of 99 g g −1 for organic solvents. • The RGO foams can be used as a filter to separate oil from water. -- Abstract: Three kinds of graphene oxide (GO) foams were fabricated using different freezing methods (unidirectional freezing drying (UDF), non-directional freezing drying, and air freezing drying), and the corresponding reduced graphene oxide (RGO) foams were prepared by their thermal reduction of those GO foams. These RGO foams were characterized by Fourier transform infrared spectroscopy, thermal gravimetric analysis, X-ray diffraction, X-ray photoelectron spectroscopy, and scanning electron microscopy. The absorption process and the factors that influence the absorption capacity were investigated. The RGO foams are hydrophobic and showed extremely high absorbing abilities for organic liquids. The absorption capacity of the RGO foams made by UDF was higher than 100 g g −1 for all the oils tested (gasoline, diesel oil, pump oil, lubricating oil and olive oil) and had the highest value of about 122 g g −1 for olive oil. The oil absorption capacity of the GO foams was lower than that of the RGO foams, but for olive oil, the absorption capacity was still high than 70 g g −1 , which is higher than that of most oil absorbents

Sonochemical fabrication of petal array-like copper/nickel oxide composite foam as a pseudocapacitive material for energy storage

Energy Technology Data Exchange (ETDEWEB)

Karthik, Namachivayam; Edison, Thomas Nesakumar Jebakumar Immanuel [School of Chemical Engineering, Yeungnam University, Gyeongsan 712-749 (Korea, Republic of); Sethuraman, Mathur Gopalakrishnan, E-mail: mgsethu@gmail.com [Department of Chemistry, Gandhigram Rural Institute – Deemed University, Gandhigram, 624 302, Dindigul District, Tamil Nadu (India); Lee, Yong Rok, E-mail: yrlee@yu.ac.kr [School of Chemical Engineering, Yeungnam University, Gyeongsan 712-749 (Korea, Republic of)

2017-02-28

Highlights: • A composite Ni foam textured with Cu particles was fabricated by a sonication method. • The foam can be used as a pseudocapacitive material for energy storage applications. • The foam has a high specific capacitance of 1773 F g{sup −1} at a scan rate of 5 mV s{sup −1}. - Abstract: Copper/nickel oxide composite foam (Cu/Ni) with petal array-like textures were successfully fabricated via a facile sonochemical approach, and its applications as a pseudocapacitive material for energy storage were examined. The nickel foam was immersed into a mixture of copper chloride (CuCl{sub 2}) and hydrochloric acid (HCl) and subsequently sonicated for 30 min at 60 °C. As a result of galvanic replacement, nickel was oxidized while copper was reduced, and the walls of the nickel foam were coated with copper particles. Studies using field emission scanning electron microscopy coupled with energy-dispersive X-ray spectroscopy, X-ray diffraction and X-ray photoelectron spectroscopic analyses confirmed the morphology and chemical structure of the as-obtained Cu/Ni oxide composite foam. The supercapacitive performance of the as-fabricated Cu/Ni oxide composite foam was evaluated in 2 M KOH by employing cyclic voltammetry, galvanostatic charge-discharge and electrochemical impedance spectroscopy analyses. Cyclic voltammograms revealed that the Cu/Ni oxide composite foam exhibited pseudocapacitive behavior and delivered a high specific capacitance of 1773 F g{sup −1} at a scan rate of 5 mV s{sup −1}. This improvement may be attributed to the morphology, surface functionalization with heteroatoms, hydrogen evolution, and high conductivity, along with the low resistance due to short path lengths for electron transportation.

Innovative cellular distance structures from polymeric and metallic threads

Science.gov (United States)

Wieczorek, F.; Trümper, W.; Cherif, C.

2017-10-01

Knitting allows a high individual adaptability of the geometry and properties of flat-knitted spacer fabrics. This offers advantages for the specific adjustment of the mechanical properties of innovative composites based on highly viscous matrix systems such as bone cement, elastomer or foam and cellular reinforcing structures made from e. g. polymeric monofilaments or metallic wires. The prerequisite is the availability of binding solutions for highly productive production of functional, cellular, self-stabilized spacer flat knitted fabrics as supporting and functionalized structures.

Fabrication of nickel-foam-supported layered zinc-cobalt hydroxide nanoflakes for high electrochemical performance in supercapacitors.

Science.gov (United States)

Yuan, Peng; Zhang, Ning; Zhang, Dan; Liu, Tao; Chen, Limiao; Liu, Xiaohe; Ma, Renzhi; Qiu, Guanzhou

2014-10-04

Nickel foam supported Zn-Co hydroxide nanoflakes were fabricated by a facile solvothermal method. Benefited from the unique structure of Zn-Co hydroxide nanoflakes on a nickel foam substrate, the as prepared materials exhibited an excellent specific capacitance of 901 F g(-1) at 5 A g(-1) and remarkable cycling stability as electrode materials in supercapacitors.

Impact of foamed matrix components on foamed concrete properties

Science.gov (United States)

Tarasenko, V. N.

2018-03-01

The improvement of the matrix foam structure by means of foam stabilizing additives is aimed at solving the technology-oriented problems as well as at the further improvement of physical and mechanical properties of cellular-concrete composites. The dry foam mineralization is the mainstream of this research. Adding the concrete densifiers, foam stabilizers and mineral powders reduces the drying shrinkage, which makes the foam concrete products technologically effective.

The mechanical and thermal characteristics of phenolic foam reinforced with kaolin powder and glass fiber fabric

Science.gov (United States)

Xiao, Wenya; Huang, Zhixiong; Ding, Jie

2017-12-01

In this work, kaolin powder and glass fiber fabric were added to PF in order to improve its thermal stability and mechanical property. Micro-structures of carbonized PF with kaolin powder were inspected by scanning electron microscopy (SEM) to demonstrate the filler’s pinning effect. SEM results illustrated modified PF had well morphology after high-temperature heat treatment. The Fourier transform infrared spectrometer (FTIR) test was carried out and found that kaolin powder only physically dispersed in PF. The compression test and thermal weight loss test were done on two groups of modified PF (Group A: add powder and fabric; Group B: add powder only). Results showed that all modified PF were better than pure PF, while foams with powder and fabric showed better mechanical characteristic and thermal stability compared with foams with powder only.

Fabrication of antibacterial water filter by coating silver nanoparticles on flexible polyurethane foams

International Nuclear Information System (INIS)

Nguyen Thi Phuong Phong; Ngo Vo Ke Thanh; Phan Hue Phuong

2009-01-01

In this paper, we fabricated silver-coated polyurethane foams and used it as a bacterial filter for contaminated drinking water. Flexible PU foams were soaked in silver colloidal solutions for 10 h, then washed and air-dried at room temperature. The prepared silver colloidal solutions and silver-coated PU materials were characterized by several techniques including TEM, FESEM/EDS, UV-VIS, ICP-AAS, and Raman spectroscopy. The TEM images showed that the size of silver nanoparticles in colloidal solutions varies from 6 to 12nm. The Raman, FE-SEM/EDS and ICP-AAS data illustrated that silver nanoparticles were stable on the PU foam and were not washed away by water. Furthermore, the microbiological tests (tube tests and flow test) were carried out on silver-coated PU materials with the Coliforms, E. coli, and B. subtilis. The obtained results showed that the bacteria was killed completely with antibacterial efficiency of 100% being observed. Our research suggests that silver-coated polyurethane foams can be used as excellent antibacterial water filters and would have several applications in other sectors.

Thermal expansion behavior in fabricated cellular structures

International Nuclear Information System (INIS)

Oruganti, R.K.; Ghosh, A.K.; Mazumder, J.

2004-01-01

Thermal expansion behavior of cellular structures is of interest in applications where undesirable deformation and failure are caused by thermal expansion mismatch. This report describes the role of processing-induced effects and metallurgical aspects of melt-processed cellular structures, such as a bi-material structure designed to contract on heating, as well as uni-material structures of regular and stochastic topology. This bi-material structure utilized the principle of internal geometric constraints to alter the expansion behavior of the internal ligaments to create overall contraction of the structure. Homogenization design method was used to design the structure, and fabrication was by direct metal deposition by laser melting of powder in another part of a joint effort. The degree of porosity and grain size in the fabricated structure are characterized and related to the laser deposition parameters. The structure was found to contract upon heating over a short range of temperature subsequent to which normal expansion ensued. Also examined in this report are uni-material cellular structures, in which internal constraints arise from residual stress variations caused by the fabrication process, and thereby alter their expansion characteristics. A simple analysis of thermal strain of this material supports the observed thermal expansion behavior

Effect of dispersion capability of organoclay on cellular structure and physical properties of PMMA/clay nanocomposite foams

International Nuclear Information System (INIS)

Yeh, Jui-Ming; Chang, Kung-Chin; Peng, Chih-Wei; Lai, Mei-Chun; Hung, Chih-Bing; Hsu, Sheng-Chieh; Hwang, Shyh-Shin; Lin, Hong-Ru

2009-01-01

In this study, PMMA/clay nanocomposite (PCN) materials with two kinds of organoclay were prepared via in situ bulk polymerization. The as-prepared PCN materials were then characterized by Fourier transformation infrared (FTIR) spectroscopy, wide-angle X-ray diffraction (WAXRD) and transmission electron microscopy (TEM). WAXRD and TEM analysis revealed that combination of both intercalated and exfoliated nanocomposites was formed and the silicate layers of the clay were uniformly dispersed at a nanometer scale in PMMA matrix. The molecular weights of PMMA extracted from PCN materials and bulk PMMA were determined by gel permeation chromatography (GPC) with THF used as the eluant. The PCN materials were used to produce foams by a batch process in an autoclave using nitrogen as foaming agent. The cellular structure analysis of foams was examined by SEM. The effect of dispersion capability of organoclay on the dielectric and thermal transport properties of PCN materials and foams and mechanical properties of PCN foams were investigated by LCR meter, transient plane source (TPS) technique and dynamic mechanical analysis (DMA), respectively.

Tensile Properties and Fracture Behavior of Aluminum Alloy Foam Fabricated from Die Castings without Using Blowing Agent by Friction Stir Processing Route.

Science.gov (United States)

Hangai, Yoshihiko; Kamada, Hiroto; Utsunomiya, Takao; Kitahara, Soichiro; Kuwazuru, Osamu; Yoshikawa, Nobuhiro

2014-03-21

Al foam has been used in a wide range of applications owing to its light weight, high energy absorption and high sound insulation. One of the promising processes for fabricating Al foam involves the use of a foamable precursor. In this study, ADC12 Al foams with porosities of 67%-78% were fabricated from Al alloy die castings without using a blowing agent by the friction stir processing route. The pore structure and tensile properties of the ADC12 foams were investigated and compared with those of commercially available ALPORAS. From X-ray computed tomography (X-ray CT) observations of the pore structure of ADC12 foams, it was found that they have smaller pores with a narrower distribution than those in ALPORAS. Tensile tests on the ADC12 foams indicated that as their porosity increased, the tensile strength and tensile strain decreased, with strong relation between the porosity, tensile strength, and tensile strain. ADC12 foams exhibited brittle fracture, whereas ALPORAS exhibited ductile fracture, which is due to the nature of the Al alloy used as the base material of the foams. By image-based finite element (FE) analysis using X-ray CT images corresponding to the tensile tests on ADC12 foams, it was shown that the fracture path of ADC12 foams observed in tensile tests and the regions of high stress obtained from FE analysis correspond to each other. Therefore, it is considered that the fracture behavior of ADC12 foams in relation to their pore structure distribution can be investigated by image-based FE analysis.

An environmentally friendly method for the fabrication of reduced graphene oxide foam with a super oil absorption capacity.

Science.gov (United States)

He, Yongqiang; Liu, Yue; Wu, Tao; Ma, Junkui; Wang, Xingrui; Gong, Qiaojuan; Kong, Weina; Xing, Fubao; Liu, Yu; Gao, Jianping

2013-09-15

Three kinds of graphene oxide (GO) foams were fabricated using different freezing methods (unidirectional freezing drying (UDF), non-directional freezing drying, and air freezing drying), and the corresponding reduced graphene oxide (RGO) foams were prepared by their thermal reduction of those GO foams. These RGO foams were characterized by Fourier transform infrared spectroscopy, thermal gravimetric analysis, X-ray diffraction, X-ray photoelectron spectroscopy, and scanning electron microscopy. The absorption process and the factors that influence the absorption capacity were investigated. The RGO foams are hydrophobic and showed extremely high absorbing abilities for organic liquids. The absorption capacity of the RGO foams made by UDF was higher than 100 g g(-1) for all the oils tested (gasoline, diesel oil, pump oil, lubricating oil and olive oil) and had the highest value of about 122 g g(-1) for olive oil. The oil absorption capacity of the GO foams was lower than that of the RGO foams, but for olive oil, the absorption capacity was still high than 70 g g(-1), which is higher than that of most oil absorbents. Copyright © 2013 Elsevier B.V. All rights reserved.

A Novel Method for Preparing Auxetic Foam from Closed-cell Polymer Foam Based on Steam Penetration and Condensation (SPC) Process.

Science.gov (United States)

Fan, Donglei; Li, Minggang; Qiu, Jian; Xing, Haiping; Jiang, Zhiwei; Tang, Tao

2018-05-31

Auxetic materials are a class of materials possessing negative Poisson's ratio. Here we establish a novel method for preparing auxetic foam from closed-cell polymer foam based on steam penetration and condensation (SPC) process. Using polyethylene (PE) closed-cell foam as an example, the resultant foams treated by SPC process present negative Poisson's ratio during stretching and compression testing. The effect of steam-treated temperature and time on the conversion efficiency of negative Poisson's ratio foam is investigated, and the mechanism of SPC method for forming re-entrant structure is discussed. The results indicate that the presence of enough steam within the cells is a critical factor for the negative Poisson's ratio conversion in the SPC process. The pressure difference caused by steam condensation is the driving force for the conversion from conventional closed-cell foam to the negative Poisson's ratio foam. Furthermore, the applicability of SPC process for fabricating auxetic foam is studied by replacing PE foam by polyvinyl chloride (PVC) foam with closed-cell structure or replacing water steam by ethanol steam. The results verify the universality of SPC process for fabricating auxetic foams from conventional foams with closed-cell structure. In addition, we explored potential application of the obtained auxetic foams by SPC process in the fabrication of shape memory polymer materials.

Tensile Properties and Fracture Behavior of Aluminum Alloy Foam Fabricated from Die Castings without Using Blowing Agent by Friction Stir Processing Route

Directory of Open Access Journals (Sweden)

Yoshihiko Hangai

2014-03-01

Full Text Available Al foam has been used in a wide range of applications owing to its light weight, high energy absorption and high sound insulation. One of the promising processes for fabricating Al foam involves the use of a foamable precursor. In this study, ADC12 Al foams with porosities of 67%–78% were fabricated from Al alloy die castings without using a blowing agent by the friction stir processing route. The pore structure and tensile properties of the ADC12 foams were investigated and compared with those of commercially available ALPORAS. From X-ray computed tomography (X-ray CT observations of the pore structure of ADC12 foams, it was found that they have smaller pores with a narrower distribution than those in ALPORAS. Tensile tests on the ADC12 foams indicated that as their porosity increased, the tensile strength and tensile strain decreased, with strong relation between the porosity, tensile strength, and tensile strain. ADC12 foams exhibited brittle fracture, whereas ALPORAS exhibited ductile fracture, which is due to the nature of the Al alloy used as the base material of the foams. By image-based finite element (FE analysis using X-ray CT images corresponding to the tensile tests on ADC12 foams, it was shown that the fracture path of ADC12 foams observed in tensile tests and the regions of high stress obtained from FE analysis correspond to each other. Therefore, it is considered that the fracture behavior of ADC12 foams in relation to their pore structure distribution can be investigated by image-based FE analysis.

Development of a new cellular solid breeder for enhanced tritium production

International Nuclear Information System (INIS)

Sharafat, Shahram; Williams, Brian; Ghoniem, Nasr; Ghoniem, Adam; Shimada, Masashi; Ying, Alice

2016-01-01

Highlights: • A new cellular solid breeder is presented with 2 to 3× the thermal conductivity and substantially higher density (∼90%) compared with pebble beds. • The cellular solid breeder contains an internal network of interconnected open micro-channels (∼50 –100 μm diam.) for efficient tritium release. • Cellular breeders are made by melt-infiltrating Li-based ceramic materials into an open-cell carbon foam followed by removal of the foam. • High temperature (750 °C and 40 °C/mm) cyclic compression tests demonstrated good structural integrity (no cracking) and low Young’s modulus of of <5 GPa. • Deuterium absorption–desorption release rates were comparable with those from pebble beds with similar characteristic T-diffusion lengths. - Abstract: A new high-performance cellular solid breeder is presented that has several times the thermal conductivity and is substantially denser compared with sphere-packed breeder beds. The cellular breeder is fabricated using a patented process of melt-infiltrating ceramic breeder material into an open-cell carbon foam. Following solidification the carbon foam is removed by oxidation. This process results in a near 90% dense robust freestanding breeder in a block configuration with an internal network of open interconnected micro-channels for tritium release. The network of interconnected micro-channels was investigated using X-ray tomography. Aside from increased density and thermal conductivity relative to pebble beds, high temperature sintering is eliminated and thermal durability is increased. Cellular breeder morphology, thermal conductivity, specific heat, porosity levels, high temperature mechanical properties, and deuterium charging-desorption rates are presented.

Development of a new cellular solid breeder for enhanced tritium production

Energy Technology Data Exchange (ETDEWEB)

Sharafat, Shahram, E-mail: sharams@gmail.com [University of California Los Angeles, 420 Westwood Pl., Los Angeles, CA 90095-1587 (United States); Williams, Brian [Ultramet, Pacoima, CA 91331-2210 (United States); Ghoniem, Nasr [University of California Los Angeles, 420 Westwood Pl., Los Angeles, CA 90095-1587 (United States); Ghoniem, Adam [Digital Materials Solutions, Inc., Westwood, CA 90024 (United States); Shimada, Masashi [Idaho National Laboratory, Idaho Falls, ID 83415 (United States); Ying, Alice [University of California Los Angeles, 420 Westwood Pl., Los Angeles, CA 90095-1587 (United States)

2016-11-01

Highlights: • A new cellular solid breeder is presented with 2 to 3× the thermal conductivity and substantially higher density (∼90%) compared with pebble beds. • The cellular solid breeder contains an internal network of interconnected open micro-channels (∼50 –100 μm diam.) for efficient tritium release. • Cellular breeders are made by melt-infiltrating Li-based ceramic materials into an open-cell carbon foam followed by removal of the foam. • High temperature (750 °C and 40 °C/mm) cyclic compression tests demonstrated good structural integrity (no cracking) and low Young’s modulus of of <5 GPa. • Deuterium absorption–desorption release rates were comparable with those from pebble beds with similar characteristic T-diffusion lengths. - Abstract: A new high-performance cellular solid breeder is presented that has several times the thermal conductivity and is substantially denser compared with sphere-packed breeder beds. The cellular breeder is fabricated using a patented process of melt-infiltrating ceramic breeder material into an open-cell carbon foam. Following solidification the carbon foam is removed by oxidation. This process results in a near 90% dense robust freestanding breeder in a block configuration with an internal network of open interconnected micro-channels for tritium release. The network of interconnected micro-channels was investigated using X-ray tomography. Aside from increased density and thermal conductivity relative to pebble beds, high temperature sintering is eliminated and thermal durability is increased. Cellular breeder morphology, thermal conductivity, specific heat, porosity levels, high temperature mechanical properties, and deuterium charging-desorption rates are presented.

The fabrication of foam-like 3D mesoporous NiO-Ni as anode for high performance Li-ion batteries

International Nuclear Information System (INIS)

Huang, Peng; Zhang, Xin; Wei, Jumeng; Pan, Jiaqi; Sheng, Yingzhou; Feng, Boxue

2015-01-01

Graphical abstract: Foam-like 3 dimensional (3D) mesoporous NiO on 3D micro-porous Ni was fabricated. - Highlights: • We prepare NiO-Ni foam composite via hydrothermal etching and subsequent annealing. • The NiO exhibits novel foam-like 3D mesoporous architecture. • The NiO-Ni anode shows good cycle stability. - Abstract: Foam-like three dimensional mesoporous NiO on Ni foam was fabricated via facile hydrothermal etching and subsequent annealing treatment. The porous NiO consists of a large number of nanosheets with mean thickness about 50 nm, among which a large number of mesoscopic pores with size ranges from 100 nm to 1 μm distribute. The electrochemical performance of the as-prepared NiO-Ni as anode for lithium ion battery was studied by conventional charge/discharge test, which shows excellent cycle stability and rate capability. It exhibits initial discharge and charge capacities of 979 and 707 mA h g −1 at a charge/discharge rate of 0.7 C, which maintain of 747 and 738 mA h g −1 after 100 cycles. Even after 60 cycles at various rates from 0.06 to 14 C, the 10th discharge and charge capacities of the NiO-Ni electrode can revert to 699 and 683 mA h g −1 when lowering the charge/discharge rate to 0.06 C

Foam shell project: Progress report

International Nuclear Information System (INIS)

Overturf, G.; Reibold, B.; Cook, B.; Schroen-Carey, D.

1994-01-01

The authors report on their work to produce a foam shell target for two possible applications: (1) as liquid-layered cryogenic target on Omega Upgrade, and (2) as a back-up design for the NIF. This target consists of a roughly 1 mm diameter and 100 μm thick spherical low-density foam shell surrounding a central void. The foam will be slightly overfilled with liquid D 2 or DT, the overfilled excess being symmetrically distributed on the inside of the shell and supported by thermal gradient techniques. The outside of the foam is overcoated with full density polymer which must be topologically smooth. The technology for manufacturing this style of foam shell involves microencapsulation techniques and has been developed by the Japanese at ILE. Their goal is to determine whether this technology can be successfully adapted to meet US ICF objectives. To this end a program of foam shell development has been initiated at LLNL in collaboration with both the General Atomics DOE Target Fabrication Contract Corporation and the Target Fabrication Group at LLE

Tooling Foam for Structural Composite Applications

Science.gov (United States)

DeLay, Tom; Smith, Brett H.; Ely, Kevin; MacArthur, Doug

1998-01-01

Tooling technology applications for composite structures fabrication have been expanded at MSFC's Productivity Enhancement Complex (PEC). Engineers from NASA/MSFC and Lockheed Martin Corporation have developed a tooling foam for use in composite materials processing and manufacturing that exhibits superior thermal and mechanical properties in comparison with other tooling foam materials. This tooling foam is also compatible with most preimpregnated composite resins such as epoxy, bismaleimide, phenolic and their associated cure cycles. MARCORE tooling foam has excellent processability for applications requiring either integral or removable tooling. It can also be tailored to meet the requirements for composite processing of parts with unlimited cross sectional area. A shelf life of at least six months is easily maintained when components are stored between 50F - 70F. The MARCORE tooling foam system is a two component urethane-modified polyisocyanurate, high density rigid foam with zero ozone depletion potential. This readily machineable, lightweight tooling foam is ideal for composite structures fabrication and is dimensionally stable at temperatures up to 350F and pressures of 100 psi.

Coated foams, preparation, uses and articles

Science.gov (United States)

Duchane, D.V.; Barthell, B.L.

1982-10-21

Hydrophobic cellular material is coated with a thin hydrophilic polymer skin which stretches tightly over the foam but which does not fill the cells of the foam, thus resulting in a polymer-coated foam structure having a smoothness which was not possible in the prior art. In particular, when the hydrophobic cellular material is a specially chosen hydrophobic polymer foam and is formed into arbitrarily chosen shapes prior to the coating with hydrophilic polymer, inertial confinement fusion (ICF) targets of arbitrary shapes can be produced by subsequently coating the shapes with metal or with any other suitable material. New articles of manufacture are produced, including improved ICF targets, improved integrated circuits, and improved solar reflectors and solar collectors. In the coating method, the cell size of the hydrophobic cellular material, the viscosity of the polymer solution used to coat, and the surface tension of the polymer solution used to coat are all very important to the coating.

An approach for characterising cellular polymeric foam structures using computed tomography

Science.gov (United States)

Chen, Youming; Das, Raj; Battley, Mark

2018-02-01

Global properties of foams depend on foam base materials and microstructures. Characterisation of foam microstructures is important for developing numerical foam models. In this study, the microstructures of four polymeric structural foams were imaged using a micro-CT scanner. Image processing and analysis methods were proposed to quantify the relative density, cell wall thickness and cell size of these foams from the captured CT images. Overall, the cells in these foams are fairly isotropic, and cell walls are rather straight. The measured average relative densities are in good agreement with the actual values. Relative density, cell size and cell wall thickness in these foams are found to vary along the thickness of foam panel direction. Cell walls in two of these foams are found to be filled with secondary pores. In addition, it is found that the average cell wall thickness measured from 2D images is around 1.4 times of that measured from 3D images, and the average cell size measured from 3D images is 1.16 times of that measured from 2D images. The distributions of cell wall thickness and cell size measured from 2D images exhibit lager dispersion in comparison to those measured from 3D images.

TPX foams for inertial fusion laser experiments: foam preparation, machining, characterization, and discussion of density issues

International Nuclear Information System (INIS)

Grosse, M.; Guillot, L.; Reneaume, B.; Fleury, E.; Hermerel, C.; Choux, A.; Jeannot, L.; Geoffray, I.; Faivre, A.; Breton, O.; Andre, J.; Collier, R.; Legaie, O.

2011-01-01

Low density foams (in this work, foam density refers to apparent density) are materials of interest for fusion experiments. Low density poly(4-methyl-1-pentene)(commercial name TPX) foams have been produced for 30 years. TPX foams have been shown to have densities as low as 3 mg.cm -3 , which is very close to air density (1.2 mg.cm -3 ). Around this density foams are very light and highly fragile. Their fabrication is thus a real technological challenge. However, shrinking always appears in ranges ranking from 25% to almost 200%. As a result, the apparent density of the final foam never matches the expected value given by the precursor solution concentration. Besides, even if the mold dimensions are precisely known, shrinkage is never linear, and foams have to be machined for precise density measurement. In our work we present a fabrication process for TPX foams and discuss machining and density measuring issues. Particularly, we have found that there are volume and weight limits for a determination of density within the range of 3% uncertainty. This raises the question whether density should rather be determined directly on millimeter-sized targets or should be performed on a bigger scale sample prepared from the same batch. (authors)

Improvement of the mechanical properties of reinforced aluminum foam samples

Science.gov (United States)

Formisano, A.; Barone, A.; Carrino, L.; De Fazio, D.; Langella, A.; Viscusi, A.; Durante, M.

2018-05-01

Closed-cell aluminum foam has attracted increasing attention due to its very interesting properties, thanks to which it is expected to be used as both structural and functional material. A research challenge is the improvement of the mechanical properties of foam-based structures adopting a reinforced approach that does not compromise their lightness. Consequently, the aim of this research is the fabrication of enhanced aluminum foam samples without significantly increasing their original weight. In this regard, cylindrical samples with a core of closed-cell aluminum foam and a skin of fabrics and grids of different materials were fabricated in a one step process and were mechanically characterized, in order to investigate their behaviour and to compare their mechanical properties to the ones of the traditional foam.

Epoxy-functionalized mesostructured cellular foams as effective support for covalent immobilization of penicillin G acylase

Science.gov (United States)

Xue, Ping; Xu, Fang; Xu, Lidong

2008-12-01

The epoxy-functionalized mesoporous cellular foams (G-MCFs) with high specific surface area (˜400 m 2/g) and large-size mesopores (˜17 nm) were obtained by condensation of 3-glycidoxypropyltriethoxysilane (GPTS) and the surface silanol groups of mesoporous cellular foams (MCFs) and used as the support for immobilization of penicillin G acylase (PGA). The structural properties of G-MCF were characterized by FT-IR, N 2 adsorption, TG-DTA and 29Si MAS NMR. The studies indicated that the glycidoxypropyl groups were chemically bonded to the silicon atoms on the surface of MCF. The epoxy-functionalized mesoporous cellular foams can provide the microenvironments suitable for the immobilization of PGA, and the enzyme molecules could be immobilized covalently onto the G-MCF under mild conditions by reaction between the amino groups of the enzyme molecules and the epoxy groups on the surface of G-MCF. The PGA immobilized on G-MCF (PGA/G-MCF) exhibited the apparent activity of 1782 IU/g and 46.6% of activity recovery for hydrolyzing penicillin G potassium to produce 6-aminopenicillanic acid at 37 °C which were higher than that of PGA on pure silica MCF (1521 IU/g and 39.8%, respectively). The kinetic study also indicated that PGA immobilized on G-MCF has a Km of 2.1 × 10 -2 mol/L lower than that of PGA immobilized on the pure silica MCF (5.0 × 10 -2 mol/L). These may be attributed to the enhanced surface affinity between G-MCF support and the substrate molecules. Due to the covalent immobilization of PGA molecules on the surface of G-MCF, the immobilized PGA with considerable operational stability was achieved. The activity of PGA/G-MCF is still about 91.4% of its initial activity at the 10th cycle reuse while that of PGA/MCF only remains 41.5% of its initial activity at the same reuse numbers. In addition, the investigation results show the thermal stability and durability on acid or basic medium of PGA immobilized on G-MCF were improved remarkably.

Epoxy-functionalized mesostructured cellular foams as effective support for covalent immobilization of penicillin G acylase

International Nuclear Information System (INIS)

Xue Ping; Xu Fang; Xu Lidong

2008-01-01

The epoxy-functionalized mesoporous cellular foams (G-MCFs) with high specific surface area (∼400 m 2 /g) and large-size mesopores (∼17 nm) were obtained by condensation of 3-glycidoxypropyltriethoxysilane (GPTS) and the surface silanol groups of mesoporous cellular foams (MCFs) and used as the support for immobilization of penicillin G acylase (PGA). The structural properties of G-MCF were characterized by FT-IR, N 2 adsorption, TG-DTA and 29 Si MAS NMR. The studies indicated that the glycidoxypropyl groups were chemically bonded to the silicon atoms on the surface of MCF. The epoxy-functionalized mesoporous cellular foams can provide the microenvironments suitable for the immobilization of PGA, and the enzyme molecules could be immobilized covalently onto the G-MCF under mild conditions by reaction between the amino groups of the enzyme molecules and the epoxy groups on the surface of G-MCF. The PGA immobilized on G-MCF (PGA/G-MCF) exhibited the apparent activity of 1782 IU/g and 46.6% of activity recovery for hydrolyzing penicillin G potassium to produce 6-aminopenicillanic acid at 37 o C which were higher than that of PGA on pure silica MCF (1521 IU/g and 39.8%, respectively). The kinetic study also indicated that PGA immobilized on G-MCF has a K m of 2.1 x 10 -2 mol/L lower than that of PGA immobilized on the pure silica MCF (5.0 x 10 -2 mol/L). These may be attributed to the enhanced surface affinity between G-MCF support and the substrate molecules. Due to the covalent immobilization of PGA molecules on the surface of G-MCF, the immobilized PGA with considerable operational stability was achieved. The activity of PGA/G-MCF is still about 91.4% of its initial activity at the 10th cycle reuse while that of PGA/MCF only remains 41.5% of its initial activity at the same reuse numbers. In addition, the investigation results show the thermal stability and durability on acid or basic medium of PGA immobilized on G-MCF were improved remarkably.

Epoxy-functionalized mesostructured cellular foams as effective support for covalent immobilization of penicillin G acylase

Energy Technology Data Exchange (ETDEWEB)

Xue Ping [Key Laboratory of Energy Resources and Chemical Engineering, Ningxia University, Yinchuan 750021 (China)], E-mail: Ping@nxu.edu.cn; Xu Fang [Department of Molecule Biology, Ningxia Medical College, Yinchuan 750021 (China); Xu Lidong [Key Laboratory of Energy Resources and Chemical Engineering, Ningxia University, Yinchuan 750021 (China)

2008-12-30

The epoxy-functionalized mesoporous cellular foams (G-MCFs) with high specific surface area ({approx}400 m{sup 2}/g) and large-size mesopores ({approx}17 nm) were obtained by condensation of 3-glycidoxypropyltriethoxysilane (GPTS) and the surface silanol groups of mesoporous cellular foams (MCFs) and used as the support for immobilization of penicillin G acylase (PGA). The structural properties of G-MCF were characterized by FT-IR, N{sub 2} adsorption, TG-DTA and {sup 29}Si MAS NMR. The studies indicated that the glycidoxypropyl groups were chemically bonded to the silicon atoms on the surface of MCF. The epoxy-functionalized mesoporous cellular foams can provide the microenvironments suitable for the immobilization of PGA, and the enzyme molecules could be immobilized covalently onto the G-MCF under mild conditions by reaction between the amino groups of the enzyme molecules and the epoxy groups on the surface of G-MCF. The PGA immobilized on G-MCF (PGA/G-MCF) exhibited the apparent activity of 1782 IU/g and 46.6% of activity recovery for hydrolyzing penicillin G potassium to produce 6-aminopenicillanic acid at 37 {sup o}C which were higher than that of PGA on pure silica MCF (1521 IU/g and 39.8%, respectively). The kinetic study also indicated that PGA immobilized on G-MCF has a K{sub m} of 2.1 x 10{sup -2} mol/L lower than that of PGA immobilized on the pure silica MCF (5.0 x 10{sup -2} mol/L). These may be attributed to the enhanced surface affinity between G-MCF support and the substrate molecules. Due to the covalent immobilization of PGA molecules on the surface of G-MCF, the immobilized PGA with considerable operational stability was achieved. The activity of PGA/G-MCF is still about 91.4% of its initial activity at the 10th cycle reuse while that of PGA/MCF only remains 41.5% of its initial activity at the same reuse numbers. In addition, the investigation results show the thermal stability and durability on acid or basic medium of PGA immobilized on G

Activated, coal-based carbon foam

Science.gov (United States)

Rogers, Darren Kenneth; Plucinski, Janusz Wladyslaw

2004-12-21

An ablation resistant, monolithic, activated, carbon foam produced by the activation of a coal-based carbon foam through the action of carbon dioxide, ozone or some similar oxidative agent that pits and/or partially oxidizes the carbon foam skeleton, thereby significantly increasing its overall surface area and concurrently increasing its filtering ability. Such activated carbon foams are suitable for application in virtually all areas where particulate or gel form activated carbon materials have been used. Such an activated carbon foam can be fabricated, i.e. sawed, machined and otherwise shaped to fit virtually any required filtering location by simple insertion and without the need for handling the "dirty" and friable particulate activated carbon foam materials of the prior art.

Data characterizing tensile behavior of cenosphere/HDPE syntactic foam.

Science.gov (United States)

Kumar, B R Bharath; Doddamani, Mrityunjay; Zeltmann, Steven E; Gupta, Nikhil; Ramakrishna, Seeram

2016-03-01

The data set presented is related to the tensile behavior of cenosphere reinforced high density polyethylene syntactic foam composites "Processing of cenosphere/HDPE syntactic foams using an industrial scale polymer injection molding machine" (Bharath et al., 2016) [1]. The focus of the work is on determining the feasibility of using an industrial scale polymer injection molding (PIM) machine for fabricating syntactic foams. The fabricated syntactic foams are investigated for microstructure and tensile properties. The data presented in this article is related to optimization of the PIM process for syntactic foam manufacture, equations and procedures to develop theoretical estimates for properties of cenospheres, and microstructure of syntactic foams before and after failure. Included dataset contains values obtained from the theoretical model.

Foam application from a closed system – a study of machine and foam parameters

NARCIS (Netherlands)

Lemmen, Jacques T.E.; Groot Wassink, Jan

1990-01-01

An attempt has been made to gain a greater insight into the interaction between foam and a moving textile substrate. The effects of changing wet pick–up, fabric velocity, liquid viscosity, foam density and mode of application on penetration have been studied. Application from a closed system makes

Fabrication of highly insulating foam glass made from CRT panel glass

DEFF Research Database (Denmark)

König, Jakob; Petersen, Rasmus Rosenlund; Yue, Yuanzheng

2015-01-01

We prepared low-density foam glasses from cathode-ray-tube panel glass using carbon and MnO2 as the foaming agents. We investigated the influence of the carbon and MnO2 concentrations, the glass-powder preparation and the foaming conditions on the density and homogeneity of the pore structure...... and the dependence of the thermal conductivity on the foam density. The results show that the moderate foaming effect of the carbon is greatly improved by the addition of MnO2. A density as low as 131 kg m-3 can be achieved with fine glass powder. The foam density has a slight dependence on the carbon and MnO2...... concentrations, but it is mainly affected by the foaming temperature and the time. The thermal conductivity of the foam-glass samples is lower than that of commercial foam glasses with the same density. The lowest value was determined to be 42 mW m-1 K-1 for a foam glass with a density of 131 kg m-3. A further...

Low Velocity Impact Properties of Aluminum Foam Sandwich Structural Composite

Directory of Open Access Journals (Sweden)

ZHAO Jin-hua

2018-01-01

Full Text Available Sandwich structural composites were prepared by aluminum foam as core materials with basalt fiber(BF and ultra-high molecular weight polyethylene(UHMWPE fiber composite as faceplate. The effect of factors of different fiber type faceplates, fabric layer design and the thickness of the corematerials on the impact properties and damage mode of aluminum foam sandwich structure was studied. The impact properties were also analyzed to compare with aluminum honeycomb sandwich structure. The results show that BF/aluminum foam sandwich structural composites has bigger impact damage load than UHMWPE/aluminum foam sandwich structure, but less impact displacement and energy absorption. The inter-layer hybrid fabric design of BF and UHMWPE has higher impact load and energy absorption than the overlay hybrid fabric design faceplate sandwich structure. With the increase of the thickness of aluminum foam,the impact load of the sandwich structure decreases, but the energy absorption increases. Aluminum foam sandwich structure has higher impact load than the aluminum honeycomb sandwich structure, but smaller damage energy absorption; the damage mode of aluminum foam core material is mainly the fracture at the impact area, while aluminum honeycomb core has obvious overall compression failure.

Rigid Polyurethane Foam Reinforced Coconut Coir Fiber Properties

OpenAIRE

Mohd Azham Azmi

2012-01-01

This research work studied the properties of composite foam panels. Coconut coir fibers were used as reinforcement in polyurethane (PU) foam in order to increase the properties of foam. This composite foam panels were fabricated by using polyurethane molded method. The polyurethane foam panels reinforced from 5 to 20wt% coconut coir were produced to investigate the physical and mechanical test via density test and three point bending test respectively. It was found that the density test resul...

Design and fabrication of foam-insulated cryogenic target for wet-wall laser fusion reactor

International Nuclear Information System (INIS)

Norimatsu, T.; Takeda, T.; Nagai, K.; Mima, K.; Yamanaka, T.

2003-01-01

A foam insulated cryogenic target was proposed for use in a future laser fusion reactor with a wet wall. This scheme can protect the solid DT layer from melting due to surface heating by adsorption of metal vapor without significant reduction in the target gain. Design spaces for the injection velocity and the acceptable vapor pressure in the reactor are discussed. Basic technology to fabricate such structure was demonstrated by emulsion process. Concept of a cryogenic fast-ignition target with a gold guiding cone was proposed together with direct injection filling of liquid DT. (author)

Fabrication of graphene/polydopamine/copper foam composite material and its application as supercapacitor electrode

Science.gov (United States)

Zheng, Y.; Lu, S. X.; Xu, W. G.; He, G.; Cheng, Y. Y.; Xiao, F. Y.; Zhang, Y.

2018-01-01

In this work, a composite electrode was fabricated by chemical deposition of polydopamine (PDA) and graphene oxide (GO) on the copper foam (CF) surface, followed by annealing treatment. Owing to the cohesive effect of the PDA middle film, GO was coated on CF surface successfully, and then reduced simultaneously while annealing. The resulted rGO/PDA/CF composite electrode was directly used as a supercapacitor electrode and exhibited excellent electrochemical performance, with a high specific capacitance of 1250 F g-1 at 2 A g-1 and favorable cycle stability.

Electrical and dielectric properties of foam injection-molded polypropylene/multiwalled carbon nanotube composites

Energy Technology Data Exchange (ETDEWEB)

Ameli, A.; Nofar, M.; Saniei, M.; Hossieny, N.; Park, C. B. [Microcellular Plastics Manufacturing Laboratory, Department of Mechanical and Industrial Engineering, University of Toronto, 5 King’s College Road, Toronto, Ontario, Canada M5S 3G8 (Canada); Pötschke, P. [Leibniz-Institut für Polymerforschung Dresden e.V. (IPF), Hohe Strasse 6, D-01069 Dresden (Germany)

2015-05-22

A combination of high dielectric permittivity (ε′) and low dielectric loss (tan δ) is required for charge storage applications. In percolative systems such as conductive polymer composites, however, obtaining high ε′ and low tan δ is very challenging due to the sharp insulation-conduction transition near the threshold region. Due to the particular arrangement of conductive fillers induced by both foaming and injection molding processes, they may address this issue. Therefore, this work evaluates the application of foam injection molding process in fabricating polymer nanocomposites for energy storage. Polypropylene-multiwalled carbon nanotubes (PP-MWCNT) composites were prepared by melt mixing and foamed in an injection molding process. Electrical conductivity (σ), ε′ and tan δ were then characterized. Also, scanning and transmission electron microscopy (SEM and TEM) was used to investigate the carbon nanotube’s arrangement as well as cellular morphology. The results showed that foam injection-molded composites exhibited highly superior dielectric properties to those of solid counterparts. For instance, foamed samples had ε′=68.3 and tan δ =0.05 (at 1.25 vol.% MWCNT), as opposed to ε′=17.8 and tan δ=0.04 in solid samples (at 2.56 vol.% MWCNT). The results of this work reveal that high performance dielectric nanocomposites can be developed using foam injection molding technologies for charge storage applications.

Mechanical Properties of Electrolyte Jet Electrodeposited Nickel Foam

Directory of Open Access Journals (Sweden)

Jinsong Chen

2013-07-01

Full Text Available Principles of the preparation of nickel foam by electrolyte jet electrodeposition were introduced, Nickel foam samples with different porosity were fabricated. Effect of different porosity on microhardness and uniaxial tensile properties of nickel foam was discussed. The results show that the microhardness of nickel foam is 320~400 HV, lower than entitative metal clearly. The lower the porosity of nickel foam, the higher the microhardness is. During the process of uniaxial tensile, nickel foam is characterized by three distinct regions, e.g. elastic deforming region, plastic plateau region and densification region. The higher the porosity of nickel foam, the lower the plastic plateau and the poorer the strength of nickel foam, accordingly

High-strength cellular ceramic composites with 3D microarchitecture.

Science.gov (United States)

Bauer, Jens; Hengsbach, Stefan; Tesari, Iwiza; Schwaiger, Ruth; Kraft, Oliver

2014-02-18

To enhance the strength-to-weight ratio of a material, one may try to either improve the strength or lower the density, or both. The lightest solid materials have a density in the range of 1,000 kg/m(3); only cellular materials, such as technical foams, can reach considerably lower values. However, compared with corresponding bulk materials, their specific strength generally is significantly lower. Cellular topologies may be divided into bending- and stretching-dominated ones. Technical foams are structured randomly and behave in a bending-dominated way, which is less weight efficient, with respect to strength, than stretching-dominated behavior, such as in regular braced frameworks. Cancellous bone and other natural cellular solids have an optimized architecture. Their basic material is structured hierarchically and consists of nanometer-size elements, providing a benefit from size effects in the material strength. Designing cellular materials with a specific microarchitecture would allow one to exploit the structural advantages of stretching-dominated constructions as well as size-dependent strengthening effects. In this paper, we demonstrate that such materials may be fabricated. Applying 3D laser lithography, we produced and characterized micro-truss and -shell structures made from alumina-polymer composite. Size-dependent strengthening of alumina shells has been observed, particularly when applied with a characteristic thickness below 100 nm. The presented artificial cellular materials reach compressive strengths up to 280 MPa with densities well below 1,000 kg/m(3).

Nanostructured metal foams: synthesis and applications

Energy Technology Data Exchange (ETDEWEB)

Luther, Erik P [Los Alamos National Laboratory; Tappan, Bryce [Los Alamos National Laboratory; Mueller, Alex [Los Alamos National Laboratory; Mihaila, Bogdan [Los Alamos National Laboratory; Volz, Heather [Los Alamos National Laboratory; Cardenas, Andreas [Los Alamos National Laboratory; Papin, Pallas [Los Alamos National Laboratory; Veauthier, Jackie [Los Alamos National Laboratory; Stan, Marius [Los Alamos National Laboratory

2009-01-01

Fabrication of monolithic metallic nanoporous materials is difficult using conventional methodology. Here they report a relatively simple method of synthesizing monolithic, ultralow density, nanostructured metal foams utilizing self-propagating combustion synthesis of novel metal complexes containing high nitrogen energetic ligands. Nanostructured metal foams are formed in a post flame-front dynamic assembly with densities as low as 0.011 g/cc and surface areas as high as 270 m{sup 2}/g. They have produced metal foams via this method of titanium, iron, cobalt, nickel, zirconium, copper, palladium, silver, hafnium, platinum and gold. Microstructural features vary as a function of composition and process parameters. Applications for the metal foams are discussed including hydrogen absorption in palladium foams. A model for the sorption kinetics of hydrogen in the foams is presented.

A novel highly porous ceramic foam with efficient thermal insulation and high temperature resistance properties fabricated by gel-casting process

Science.gov (United States)

Yu, Jiahong; Wang, Guixiang; Tang, Di; Qiu, Ya; Sun, Nali; Liu, Wenqiao

2018-01-01

The design of super thermal insulation and high-temperature resistant materials for high temperature furnaces is crucial due to the energy crisis and the huge wasting. Although it is told that numerous studies have been reported about various of thermal insulation materials prepared by different methods, the applications of yttria-stabilized zirconia (YSZ) ceramic foams fabricated through tert-butyl alcohol (TBA)-based gel-casting process in bulk thermal isolators were barely to seen. In this paper, highly porous yttria-stabilized zirconia (YSZ) ceramic foams were fabricated by a novel gel-casting method using tert-butyl alcohol (TBA) as solvent and pore-forming agent. Different raw material ratio, sintering temperature and soaking time were all investigated to achieve optimal thermal insulation and mechanical properties. We can conclude that porosity drops gradually while compressive strength increases significantly with the rising temperature from 1000-1500°C. With prolonged soaking time, there is no obvious change in porosity but compressive strength increases gradually. All specimens have uniformly distributed pores with average size of 0.5-2μm and show good structural stability at high temperature. The final obtained ceramic foams displayed an outstanding ultra-low thermal conductivity property with only 200.6 °C in cold surface while the hot side was 1000 °C (hold 60 min to keep thermal balance before testing) at the thickness of 10 mm.

Gas-Foamed Scaffold Gradients for Combinatorial Screening in 3D

Directory of Open Access Journals (Sweden)

Joachim Kohn

2012-03-01

Full Text Available Current methods for screening cell-material interactions typically utilize a two-dimensional (2D culture format where cells are cultured on flat surfaces. However, there is a need for combinatorial and high-throughput screening methods to systematically screen cell-biomaterial interactions in three-dimensional (3D tissue scaffolds for tissue engineering. Previously, we developed a two-syringe pump approach for making 3D scaffold gradients for use in combinatorial screening of salt-leached scaffolds. Herein, we demonstrate that the two-syringe pump approach can also be used to create scaffold gradients using a gas-foaming approach. Macroporous foams prepared by a gas-foaming technique are commonly used for fabrication of tissue engineering scaffolds due to their high interconnectivity and good mechanical properties. Gas-foamed scaffold gradient libraries were fabricated from two biodegradable tyrosine-derived polycarbonates: poly(desaminotyrosyl-tyrosine ethyl ester carbonate (pDTEc and poly(desaminotyrosyl-tyrosine octyl ester carbonate (pDTOc. The composition of the libraries was assessed with Fourier transform infrared spectroscopy (FTIR and showed that pDTEc/pDTOc gas-foamed scaffold gradients could be repeatably fabricated. Scanning electron microscopy showed that scaffold morphology was similar between the pDTEc-rich ends and the pDTOc-rich ends of the gradient. These results introduce a method for fabricating gas-foamed polymer scaffold gradients that can be used for combinatorial screening of cell-material interactions in 3D.

Bioactive Glass-Ceramic Foam Scaffolds from ‘Inorganic Gel Casting’ and Sinter-Crystallization

Science.gov (United States)

Molino, Giulia; Vitale Brovarone, Chiara

2018-01-01

Highly porous bioactive glass-ceramic scaffolds were effectively fabricated by an inorganic gel casting technique, based on alkali activation and gelification, followed by viscous flow sintering. Glass powders, already known to yield a bioactive sintered glass-ceramic (CEL2) were dispersed in an alkaline solution, with partial dissolution of glass powders. The obtained glass suspensions underwent progressive hardening, by curing at low temperature (40 °C), owing to the formation of a C–S–H (calcium silicate hydrate) gel. As successful direct foaming was achieved by vigorous mechanical stirring of gelified suspensions, comprising also a surfactant. The developed cellular structures were later heat-treated at 900–1000 °C, to form CEL2 glass-ceramic foams, featuring an abundant total porosity (from 60% to 80%) and well-interconnected macro- and micro-sized cells. The developed foams possessed a compressive strength from 2.5 to 5 MPa, which is in the range of human trabecular bone strength. Therefore, CEL2 glass-ceramics can be proposed for bone substitutions. PMID:29495498

Bioactive Glass-Ceramic Foam Scaffolds from ‘Inorganic Gel Casting’ and Sinter-Crystallization

Directory of Open Access Journals (Sweden)

Hamada Elsayed

2018-02-01

Full Text Available Highly porous bioactive glass-ceramic scaffolds were effectively fabricated by an inorganic gel casting technique, based on alkali activation and gelification, followed by viscous flow sintering. Glass powders, already known to yield a bioactive sintered glass-ceramic (CEL2 were dispersed in an alkaline solution, with partial dissolution of glass powders. The obtained glass suspensions underwent progressive hardening, by curing at low temperature (40 °C, owing to the formation of a C–S–H (calcium silicate hydrate gel. As successful direct foaming was achieved by vigorous mechanical stirring of gelified suspensions, comprising also a surfactant. The developed cellular structures were later heat-treated at 900–1000 °C, to form CEL2 glass-ceramic foams, featuring an abundant total porosity (from 60% to 80% and well-interconnected macro- and micro-sized cells. The developed foams possessed a compressive strength from 2.5 to 5 MPa, which is in the range of human trabecular bone strength. Therefore, CEL2 glass-ceramics can be proposed for bone substitutions.

Liquid foam templating - A route to tailor-made polymer foams.

Science.gov (United States)

Andrieux, Sébastien; Quell, Aggeliki; Stubenrauch, Cosima; Drenckhan, Wiebke

2018-06-01

Solid foams with pore sizes between a few micrometres and a few millimetres are heavily exploited in a wide range of established and emerging applications. While the optimisation of foam applications requires a fine control over their structural properties (pore size distribution, pore opening, foam density, …), the great complexity of most foaming processes still defies a sound scientific understanding and therefore explicit control and prediction of these parameters. We therefore need to improve our understanding of existing processes and also develop new fabrication routes which we understand and which we can exploit to tailor-make new porous materials. One of these new routes is liquid templating in general and liquid foam templating in particular, to which this review article is dedicated. While all solid foams are generated from an initially liquid(-like) state, the particular notion of liquid foam templating implies the specific condition that the liquid foam has time to find its "equilibrium structure" before it is solidified. In other words, the characteristic time scales of the liquid foam's stability and its solidification are well separated, allowing to build on the vast know-how on liquid foams established over the last 20 years. The dispersed phase of the liquid foam determines the final pore size and pore size distribution, while the continuous phase contains the precursors of the desired porous scaffold. We review here the three key challenges which need to be addressed by this approach: (1) the control of the structure of the liquid template, (2) the matching of the time scales between the stability of the liquid template and solidification, and (3) the preservation of the structure of the template throughout the process. Focusing on the field of polymer foams, this review gives an overview of recent research on the properties of liquid foam templates and summarises a key set of studies in the emerging field of liquid foam templating. It

The effect of alumina particles on the microstructural and mechanical properties of copper foams fabricated by space-holder method

Science.gov (United States)

Salvo, C.; Aguilar, C.; Lascano, S.; Pérez, L.; López, M.; Mangalaraja, R. V.

2018-05-01

The copper foam is an interesting field of research because of its several advantages as an engineering material. Powder metallurgy presents an alternative route to obtain a porous structure with high strength to weight ratio and functional properties. The viability of processing copper foam separately with two different space-holders such as ammonium hydrogen carbonate (NH4HCO3) and sodium chloride (NaCl) of 50 vol% was studied. The green compacts obtained under 200 MPa were sintered at different cycles for the complete removal of space-holder. The sintered foams were characterized by optical microscopy (OM), scanning electron microscopy (SEM) and uniaxial testing machine (UTM) to study their structural features and compressive strength, respectively. The results showed that NaCl particles were the best alternative to obtain a porous structure, hence two different sizes (1 and 0.01 μm) of alumina (Al2O3) particles with 2, 4 and 6 vol% were used to fabricate copper foams. As a result, a bimodal structure consisting of macro and micropores with a highly interconnected porosity was achieved. In addition, the smaller size alumina particles promoted a higher density of pores, however, the compressive strength was reduced for the higher volume fraction of alumina particles.

Cellular Magnesium Matrix Foam Composites for Mechanical Damping Applications

Science.gov (United States)

Shunmugasamy, Vasanth Chakravarthy; Mansoor, Bilal; Gupta, Nikhil

2016-01-01

The damping characteristics of metal alloys and metal matrix composites are relevant to the automotive, aerospace, and marine structures. Use of lightweight materials can help in increasing payload capacity and in decreasing fuel consumption. Lightweight composite materials possessing high damping capabilities that can be designed as structural members can greatly benefit in addressing these needs. In this context, the damping properties of lightweight metals such as aluminum and magnesium and their respective composites have been studied in the existing literature. This review focuses on analyzing the damping properties of aluminum and magnesium alloys and their cellular composites. The damping properties of various lightweight alloys and composites are compared on the basis of their density to understand the potential for weight saving in structural applications. Magnesium alloys are observed to possess better damping properties in comparison to aluminum. However, aluminum matrix syntactic foams reinforced with silicon carbide hollow particles possess a damping capacity and density comparable to magnesium alloy. By using the data presented in the study, composites with specific compositions and properties can be selected for a given application. In addition, the comparison of the results helps in identifying the areas where attention needs to be focused to address the future needs.

AC and DC electrical properties of graphene nanoplatelets reinforced epoxy syntactic foam

Science.gov (United States)

Zegeye, Ephraim; Wicker, Scott; Woldesenbet, Eyassu

2018-04-01

Benefits of employing graphene nanopletlates (GNPLs) in composite structures include mechanical as well as multifunctional properties. Understanding the impedance behavior of GNPLs reinforced syntactic foams may open new applications for syntactic foam composites. In this work, GNPLs reinforced syntactic foams were fabricated and tested for DC and AC electrical properties. Four sets of syntactic foam samples containing 0, 0.1, 0.3, and 0.5 vol% of GNPLs were fabricated and tested. Significant increase in conductivity of syntactic foams due to the addition of GNPLs was noted. AC impedance measurements indicated that the GNPLs syntactic foams become frequency dependent as the volume fraction of GNPLs increases. With addition of GNPLs, the characteristic of the syntactic foams are also observed to transition from dominant capacitive to dominant resistive behavior. This work was carried out at Southern University, Mechanical Engineering Department, Baton Rouge, LA 70802, United States of America.

Foam: A general purpose Monte Carlo cellular algorithm

International Nuclear Information System (INIS)

Jadach, S.

2002-01-01

A general-purpose, self-adapting Monte Carlo (MC) algorithm implemented in the program Foam is described. The high efficiency of the MC, that is small maximum weight or variance of the MC weight is achieved by means of dividing the integration domain into small cells. The cells can be n-dimensional simplices, hyperrectangles or a Cartesian product of them. The grid of cells, called 'foam', is produced in the process of the binary split of the cells. The choice of the next cell to be divided and the position/direction of the division hyperplane is driven by the algorithm which optimizes the ratio of the maximum weight to the average weight or (optionally) the total variance. The algorithm is able to deal, in principle, with an arbitrary pattern of the singularities in the distribution. (author)

Foam A General purpose Monte Carlo Cellular Algorithm

CERN Document Server

Jadach, Stanislaw

2002-01-01

A general-purpose, self-adapting Monte Carlo (MC) algorithm implemented in the program {\\tt Foam} is described. The high efficiency of the MC, that is small maximum weight or variance of the MC weight is achieved by means of dividing the integration domain into small cells. The cells can be $n$-dimensional simplices, hyperrectangles or a Cartesian product of them. The grid of cells, ``foam'', is produced in the process of the binary split of the cells. The next cell to be divided and the position/direction of the division hyperplane is chosen by the algorithm which optimizes the ratio of the maximum weight to the average weight or (optionally) the total variance. The algorithm is able to deal, in principle, with an arbitrary pattern of the singularities in the distribution.

Covalent immobilization of penicillin G acylase on aminopropyl-functionalized mesostructured cellular foams.

Science.gov (United States)

Zhao, Junqi; Wang, Yujun; Luo, Guangsheng; Zhu, Shenlin

2010-10-01

Mesostructured cellular foams (MCFs) are suitable for biomolecular immobilization because of their relatively large-pore diameter and pore volume. Penicillin G acylase (PGA) was immobilized on aminopropyl-functionalized MCFs through Schiff base reaction. It is shown that PGA could be fixed more firmly through the covalent immobilization on aminopropyl-functionalized MCFs support than through the adsorption immobilization on blank MCFs. The PGA loading amount on the aminopropyl-functionalized MCFs could reach 443 mg/g (dry support), and the apparent activity could achieve up to 4138 U/g (dry support). The influence of the amount of grafted aminopropyl group was studied, and it is found that the optimal molar ratio of MCFs to APTS was 15/1; in addition, the suitable enzyme distribution density for the specific activity of the immobilized PGA was 0.7 mg enzyme per m(2) of specific area of MCFs. Copyright 2010 Elsevier Ltd. All rights reserved.

Bioprinting-Based High-Throughput Fabrication of Three-Dimensional MCF-7 Human Breast Cancer Cellular Spheroids

Directory of Open Access Journals (Sweden)

Kai Ling

2015-06-01

Full Text Available Cellular spheroids serving as three-dimensional (3D in vitro tissue models have attracted increasing interest for pathological study and drug-screening applications. Various methods, including microwells in particular, have been developed for engineering cellular spheroids. However, these methods usually suffer from either destructive molding operations or cell loss and non-uniform cell distribution among the wells due to two-step molding and cell seeding. We have developed a facile method that utilizes cell-embedded hydrogel arrays as templates for concave well fabrication and in situ MCF-7 cellular spheroid formation on a chip. A custom-built bioprinting system was applied for the fabrication of sacrificial gelatin arrays and sequentially concave wells in a high-throughput, flexible, and controlled manner. The ability to achieve in situ cell seeding for cellular spheroid construction was demonstrated with the advantage of uniform cell seeding and the potential for programmed fabrication of tissue models on chips. The developed method holds great potential for applications in tissue engineering, regenerative medicine, and drug screening.

Foam topology. Bending versus stretching dominated architectures

International Nuclear Information System (INIS)

Deshpande, V.; Ashby, M.; Fleck, N.

2000-01-01

Cellular solids can deform by either the bending or stretching of the cell walls. While most cellular solids are bending-dominated, those that are stretching-dominated are much more weight-efficient for structural applications. In this study we have investigated the topological criteria that dictate the deformation mechanism of a cellular solid by analysing the rigidity (or otherwise) of pin-jointed frameworks comprising inextensional struts. We show that the minimum node connectivity for a special class of lattice structured materials to be stretching-dominated is 6 for 2D foams and 12 for 3D foams. Similarly, sandwich plates comprising of truss cores faced with planar trusses require a minimum node connectivity of 9 to undergo stretching-dominated deformation for all loading states. (author)

Operator spin foam models

International Nuclear Information System (INIS)

Bahr, Benjamin; Hellmann, Frank; Kaminski, Wojciech; Kisielowski, Marcin; Lewandowski, Jerzy

2011-01-01

The goal of this paper is to introduce a systematic approach to spin foams. We define operator spin foams, that is foams labelled by group representations and operators, as our main tool. A set of moves we define in the set of the operator spin foams (among other operations) allows us to split the faces and the edges of the foams. We assign to each operator spin foam a contracted operator, by using the contractions at the vertices and suitably adjusted face amplitudes. The emergence of the face amplitudes is the consequence of assuming the invariance of the contracted operator with respect to the moves. Next, we define spin foam models and consider the class of models assumed to be symmetric with respect to the moves we have introduced, and assuming their partition functions (state sums) are defined by the contracted operators. Briefly speaking, those operator spin foam models are invariant with respect to the cellular decomposition, and are sensitive only to the topology and colouring of the foam. Imposing an extra symmetry leads to a family we call natural operator spin foam models. This symmetry, combined with assumed invariance with respect to the edge splitting move, determines a complete characterization of a general natural model. It can be obtained by applying arbitrary (quantum) constraints on an arbitrary BF spin foam model. In particular, imposing suitable constraints on a spin(4) BF spin foam model is exactly the way we tend to view 4D quantum gravity, starting with the BC model and continuing with the Engle-Pereira-Rovelli-Livine (EPRL) or Freidel-Krasnov (FK) models. That makes our framework directly applicable to those models. Specifically, our operator spin foam framework can be translated into the language of spin foams and partition functions. Among our natural spin foam models there are the BF spin foam model, the BC model, and a model corresponding to the EPRL intertwiners. Our operator spin foam framework can also be used for more general spin

Preparation of Microcellular Epoxy Foams through a Limited-Foaming Process: A Contradiction with the Time-Temperature-Transformation Cure Diagram.

Science.gov (United States)

Wang, Lijun; Zhang, Chun; Gong, Wei; Ji, Yubi; Qin, Shuhao; He, Li

2018-01-01

3D cross-linking networks are generated through chemical reactions between thermosetting epoxy resin and hardener during curing. The curing degree of epoxy material can be increased by increasing curing temperature and/or time. The epoxy material must then be fully cured through a postcuring process to optimize its material characteristics. Here, a limited-foaming method is introduced for the preparation of microcellular epoxy foams (Lim-foams) with improved cell morphology, high thermal expansion coefficient, and good compressive properties. Lim-foams exhibit a lower glass transition temperature (T g ) and curing degree than epoxy foams fabricated through free-foaming process (Fre-foams). Surprisingly, however, the T g of Lim-foams is unaffected by postcuring temperature and time. This phenomenon, which is related to high gas pressure in the bubbles, contradicts that indicated by the time-temperature-transformation cure diagram. High bubble pressure promotes the movement of molecular chains under heating at low temperature and simultaneously suppresses the etherification cross-linking reaction during post-curing. © 2017 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

A comparison of mechanical properties of some foams and honeycombs

Science.gov (United States)

Bhat, Balakrishna T.; Wang, T. G.

1990-01-01

A comparative study is conducted of the mechanical properties of foam-core and honeycomb-core sandwich panels, using a normalizing procedure based on common properties of cellular solids and related properties of dense solids. Seven different honeycombs and closed-foam cells are discussed; of these, three are commercial Al alloy honeycombs, one is an Al-alloy foam, and two are polymeric foams. It is concluded that ideal, closed-cell foams may furnish compressive strengths which while isotropic can be fully comparable to the compressive strengths of honeycombs in the thickness direction. The shear strength of ideal closed-cell foams may be superior to the shear strength of honeycombs.

Compressibility and phase contrast imaging of a irradiated polyurethane foam blocks

International Nuclear Information System (INIS)

Naik, Y.; Kulkarni, S.G.; Manjunath, B.S.; Patel, R.J.; Agarwal, A.K.; Kashyap, Y.; Sinha, A.

2013-01-01

Polyurethane foam was prepared with a view to use them as a protective enclosure for radioactive material transport package against accidental mechanical shock and fire. The foam samples were prepared by mixing the polyol premixed with additives such as water as blowing agent, melamine polyphosphate as a flame retardants (FR) and catalyst with isocynate keeping NCO/OH ratio as 1.1. It was observed that the irradiation of the foam results in cross linking leading to increased wall thickness and shrinkage of cellular structure. This leads to increased strain around the foam bubble. Increased exposure to gamma rays to higher doses results in reptures at the cellular boundary connecting the bubble structure, leading to decreased mechanical strength. This leads again to increase in deformation seen in the 15 and 20 kGy irradiated samples

Robust Vacuum-/Air-Dried Graphene Aerogels and Fast Recoverable Shape-Memory Hybrid Foams.

Science.gov (United States)

Li, Chenwei; Qiu, Ling; Zhang, Baoqing; Li, Dan; Liu, Chen-Yang

2016-02-17

New graphene aerogels can be fabricated by vacuum/air drying, and because of the mechanical robustness of the graphene aerogels, shape-memory polymer/graphene hybrid foams can be fabricated by a simple infiltration-air-drying-crosslinking method. Due to the superelasticity, high strength, and good electrical conductivity of the as-prepared graphene aerogels, the shape-memory hybrid foams exhibit excellent thermotropical and electrical shape-memory properties, outperforming previously reported shape-memory polymer foams. © 2015 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

Extraction of uranium from aqueous solution by phosphonic acid-imbedded polyurethane foam

International Nuclear Information System (INIS)

Katragadda, S.; Gesser, H.D.; Chow, A.

1997-01-01

Phenylphosphonic acid was imbedded into the matrix of the polyurethane foam during the fabrication process of the polymer. The extraction of uranium by phosphonic acid-imbedded polyurethane foam and blank polyurethane (i.e., foam without phosphonic acid functional groups) was investigated. Phosphonic acid-imbedded foam showed superior extractability of uranium from solutions with pH = 7.0 ± 1.5 over a wide range of temperatures. (author)

Tough graphene-polymer microcellular foams for electromagnetic interference shielding.

Science.gov (United States)

Zhang, Hao-Bin; Yan, Qing; Zheng, Wen-Ge; He, Zhixian; Yu, Zhong-Zhen

2011-03-01

Functional polymethylmethacrylate (PMMA)/graphene nanocomposite microcellular foams were prepared by blending of PMMA with graphene sheets followed by foaming with subcritical CO(2) as an environmentally benign foaming agent. The addition of graphene sheets endows the insulating PMMA foams with high electrical conductivity and improved electromagnetic interference (EMI) shielding efficiency with microwave absorption as the dominant EMI shielding mechanism. Interestingly, because of the presence of the numerous microcellular cells, the graphene-PMMA foam exhibits greatly improved ductility and tensile toughness compared to its bulk counterpart. This work provides a promising methodology to fabricate tough and lightweight graphene-PMMA nanocomposite microcellular foams with superior electrical and EMI shielding properties by simultaneously combining the functionality and reinforcement of the graphene sheets and the toughening effect of the microcellular cells.

Fabrication of a superhydrophobic polyurethane foam and its application for continuous oil removal

Science.gov (United States)

Liu, Hai-Dong; Gu, Bin; Yuan, Wei-Feng; He, Qi

2018-02-01

A new polyurethane foam with superhydrophobicity and excellent lipophilicity is presented and demonstrated experimentally in this work. The superhydrophobic foam is synthesized by dip coating the polyurethane foam with a mixture solution of silicone resine and silicon dioxide nanoparticles. Its superhydrophobic and oleophilic capacity is characterized and verified via the SEM images, the water contact angle measurement, the adsorption tests and recyclability tests for water and some typical oils. Combining with the vacuum assisted oil-water separation technology (VAST), continuous recovery of oil spill at the lab scale is realized on the new superhydrophobic foam. Moreover, the break through pressure for water penetrating through the superhydrophobic foam is determined experimentally and referred as the maximum operation pressure in the VAST.

Characterization of synthesized polyurethane/montmorillonite nanocomposites foams

International Nuclear Information System (INIS)

Ansari, Farahnaz; Njuguna, James; Sachse, Sophia; Kavosh, Masoud; Michalowski, S; Pielichowski, Krzysztof

2014-01-01

Nanophased hybrid composites based on polyurethane/montmorillonite (PU/MMT) have been fabricated. The nanocomposite which was formed by the addition of a polyol premix with 4,4'-diphenylmethane diisocyanate to obtain nanophased polyurethane foams which were then used for fabrication of nanocomposite panels has been shown to have raised strength, stiffness and thermal insulation properties. The nanophased polyurethane foam was characterized by means of scanning electron microscope (SEM), transmission electron microscope (TEM) measurements and X-ray diffraction (XRD). TEM and SEM analysis indicated that nanophased particles are dispersed homogeneously in the polyurethane matrix on the nanometer scale indicating that PU/MMT is an intercalated nanocomposite with a 2-3 nm nanolayer thickness

Quasi-static characterisation and impact testing of auxetic foam for sports safety applications

International Nuclear Information System (INIS)

Duncan, Olly; Alderson, Andrew; Foster, Leon; Senior, Terry; Allen, Tom

2016-01-01

This study compared low strain rate material properties and impact force attenuation of auxetic foam and the conventional open-cell polyurethane counterpart. This furthers our knowledge with regards to how best to apply these highly conformable and breathable auxetic foams to protective sports equipment. Cubes of auxetic foam measuring 150 × 150 × 150 mm were fabricated using a thermo–mechanical conversion process. Quasi-static compression confirmed the converted foam to be auxetic, prior to being sliced into 20 mm thick cuboid samples for further testing. Density, Poisson’s ratio and the stress–strain curve were all found to be dependent on the position of each cuboid from within the cube. Impact tests with a hemispherical drop hammer were performed for energies up to 6 J, on foams covered with a polypropylene sheet between 1 and 2 mm thick. Auxetic samples reduced peak force by ∼10 times in comparison to the conventional foam. This work has shown further potential for auxetic foam to be applied to protective equipment, while identifying that improved fabrication methods are required. (paper)

Functional Performances of CuZnAl Shape Memory Alloy Open-Cell Foams

Science.gov (United States)

Biffi, C. A.; Casati, R.; Bassani, P.; Tuissi, A.

2018-01-01

Shape memory alloys (SMAs) with cellular structure offer a unique mixture of thermo-physical-mechanical properties. These characteristics can be tuned by changing the pore size and make the shape memory metallic foams very attractive for developing new devices for structural and functional applications. In this work, CuZnAl SMA foams were produced through the liquid infiltration of space holder method. In comparison, a conventional CuZn brass alloy was foamed trough the same method. Functional performances were studied on both bulk and foamed SMA specimens. Calorimetric response shows similar martensitic transformation (MT) below 0 °C. Compressive response of CuZnAl revealed that mechanical behavior is strongly affected by sample morphology and that damping capacity of metallic foam is increased above the MT temperatures. The shape memory effect was detected in the CuZnAl foams. The conventional brass shows a compressive response similar to that of the martensitic CuZnAl, in which plastic deformation accumulation occurs up to the cellular structure densification after few thermal cycles.

Fabrics for fire resistant passenger seats in aircraft

Science.gov (United States)

Tesoro, G. C.

1978-01-01

The essential elements of the problem and of approaches to improved fire resistance in aircraft seats are reviewed. The performance requirements and availability of materials, delay in the ignition of upholstery fabric by a small source are considered a realistic objective. Results of experimental studies on the thermal response of fabrics and fabric/foam combinations suggest significant conclusions regarding: (1) the ignition behavior of a commercial 90/10 wool/nylon upholstery fabric relative to fabrics made from thermally stable polymers; (2) the role of the foam backing; (3) the behavior of seams. These results, coupled with data from other sources, also confirm the importance of materials' interactions in multicomponent assemblies, and the need for system testing prior to materials' selection. The use of an interlinear or thermal barrier between upholstery fabric and foam is a promising and viable approach to improved fire resistance of the seat assembly, but experimental evaluation of specific combinations of materials or systems is an essential part of the selection process.

Superplastically foaming method to make closed pores inclusive porous ceramics

International Nuclear Information System (INIS)

Kishimoto, Akira; Hayashi, Hidetaka

2011-01-01

Porous ceramics incorporates pores to improve several properties including thermal insulation maintaining inherenet ceramic properties such as corrosion resistance and large mechanical strength. Conventional porous ceramics is usually fabricated through an insufficient sintering. Since the sintering accompanies the exclusion of pores, it must be terminated at the early stage to maintain the high porosity, leading to degraded strength and durability. Contrary to this, we have innovated superplastically foaming method to make ceramic foams only in the solid state. In this method, the previously inserted foam agent evaporates after the full densification of matrix at around the sintering temperature. Closed pores expand utilizing the superplastic deformation driven by the evolved gas pressure. The typical features of this superplastically foaming method are listed as follows, 1. The pores are introduced after sintering the solid polycrystal. 2. Only closed pores are introduced, improving the insulation of gas and sound in addition to heat. 3. The pore walls are fully densified expecting a large mechanical strength. 4. Compared with the melt foaming method, this method is practical because the fabrication temperature is far below the melting point and it does not need molds. 5. The size and the location pores can be controlled by the amount and position of the foam agent.

pH stability and comparative evaluation of ranaspumin-2 foam for application in biochemical reactors

International Nuclear Information System (INIS)

Choi, Hyo-Jick; Ebersbacher, Charles F; Quan, Fu-Shi; Montemagno, Carlo D

2013-01-01

Aqueous channels of foam represent a simplified, natural bioreactor on the micro-/nano-scale. Previous studies have demonstrated the feasibility and potential application of foams in replicating cellular process in vitro, but no research has been performed to establish a basis for designing stable and biocompatible foam formulations. Our research has been directed specifically to the evaluation of ranaspumin-2 (RSN-2), a frog foam nest protein. The strong surfactant activity of RSN-2 enabled us to produce foams using low protein concentration (1 mg ml −1 ) over a wide pH range (pH ≥ 3). Importantly, the RSN-2 formulation exhibited the best foam stability at a near neutral pH condition, which shows a potential for application to various biosynthesis applications. Model cellular systems such as liposomes and inactivated A/PR/8/34 influenza virus maintained their physicochemical stability and full hemagglutination activity, indicating biocompatibility of RSN-2 with both cellular membranes and proteins both in bulk solution and in foam. Moreover, the addition of RSN-2 did not exert any deteriorative effects on bacterial cell growth kinetics. In contrast, Tween 20, Triton X-100, and BSA did not show satisfactory performance in terms of foamability, foam stability, physicochemcial stability, and biochemical stability. Although our study has been limited to representative formulations composed of only surfactant molecules, a number of unique advantages make RSN-2 a promising candidate for in vitro foam biosynthesis. (paper)

Evaporation-based method for preparing gelatin foams with aligned tubular pore structures

Energy Technology Data Exchange (ETDEWEB)

Frazier, Shane D.; Srubar, Wil V., E-mail: wsrubar@colorado.edu

2016-05-01

Gelatin-based foams with aligned tubular pore structures were prepared via liquid-to-gas vaporization of tightly bound water in dehydrated gelatin hydrogels. This study elucidates the mechanism of the foaming process by investigating the secondary (i.e., helical) structure, molecular interactions, and water content of gelatin films before and after foaming using X-ray diffraction, Fourier transform infrared (FTIR) spectroscopy, differential scanning calorimetry and thermogravimetric analysis (TGA), respectively. Experimental data from gelatin samples prepared at various gelatin-to-water concentrations (5–30 wt.%) substantiate that resulting foam structures are similar in pore diameter (approximately 350 μm), shape, and density (0.05–0.22 g/cm{sup 3}) to those fabricated using conventional methods (e.g., freeze-drying). Helical structures were identified in the films but were not evident in the foamed samples after vaporization (~ 150 °C), suggesting that the primary foaming mechanism is governed by the vaporization of water that is tightly bound in secondary structures (i.e., helices, β-turns, β-sheets) that are present in dehydrated gelatin films. FTIR and TGA data show that the foaming process leads to more disorder and reduced hydrogen bonding to hydroxyl groups in gelatin and that no thermal degradation of gelatin occurs before or after foaming. - Highlights: • A new method is presented for fabricating gelatin foams with aligned, tubular pores. • Gelatin hydrogels were dehydrated then heated to 150 °C to induce foaming. • Vaporization of tightly (vs. loosely) bound water is the primary foaming mechanism • Foaming induced no thermal degradation but caused disorder in secondary structures • Foam microstructures are similar to those prepared using conventional methods.

Evaporation-based method for preparing gelatin foams with aligned tubular pore structures

International Nuclear Information System (INIS)

Frazier, Shane D.; Srubar, Wil V.

2016-01-01

Gelatin-based foams with aligned tubular pore structures were prepared via liquid-to-gas vaporization of tightly bound water in dehydrated gelatin hydrogels. This study elucidates the mechanism of the foaming process by investigating the secondary (i.e., helical) structure, molecular interactions, and water content of gelatin films before and after foaming using X-ray diffraction, Fourier transform infrared (FTIR) spectroscopy, differential scanning calorimetry and thermogravimetric analysis (TGA), respectively. Experimental data from gelatin samples prepared at various gelatin-to-water concentrations (5–30 wt.%) substantiate that resulting foam structures are similar in pore diameter (approximately 350 μm), shape, and density (0.05–0.22 g/cm"3) to those fabricated using conventional methods (e.g., freeze-drying). Helical structures were identified in the films but were not evident in the foamed samples after vaporization (~ 150 °C), suggesting that the primary foaming mechanism is governed by the vaporization of water that is tightly bound in secondary structures (i.e., helices, β-turns, β-sheets) that are present in dehydrated gelatin films. FTIR and TGA data show that the foaming process leads to more disorder and reduced hydrogen bonding to hydroxyl groups in gelatin and that no thermal degradation of gelatin occurs before or after foaming. - Highlights: • A new method is presented for fabricating gelatin foams with aligned, tubular pores. • Gelatin hydrogels were dehydrated then heated to 150 °C to induce foaming. • Vaporization of tightly (vs. loosely) bound water is the primary foaming mechanism • Foaming induced no thermal degradation but caused disorder in secondary structures • Foam microstructures are similar to those prepared using conventional methods.

Solid cellulose nanofiber based foams - Towards facile design of sustained drug delivery systems

DEFF Research Database (Denmark)

Svagan, Anna J; Benjamins, Jan-Willem; Al-Ansari, Zeinab

2016-01-01

acceptable surfactant (lauric acid sodium salt). The drug was suspended in the wet-stable foams followed by a drying step to obtain dry foams. Flexible cellular solid materials of different thicknesses, shapes and drug loadings (up to 50wt%) could successfully be prepared. The drug was released from...... the solid foams in a diffusion-controlled, sustained manner due to the presence of intact air bubbles which imparted a tortuous diffusion path. The diffusion coefficient was assessed using Franz cells and shown to be more than one order of magnitude lower for the cellular solids compared to the bubble...

Compressive Deformation Behavior of Closed-Cell Micro-Pore Magnesium Composite Foam

Directory of Open Access Journals (Sweden)

Jing Wang

2018-05-01

Full Text Available The closed-cell micro-pore magnesium composite foam with hollow ceramic microspheres (CMs was fabricated by a modified melt foaming method. The effect of CMs on the compressive deformation behavior of CM-containing magnesium composite foam was investigated. Optical microscopy and scanning electron microscopy were used for observation of the microstructure. Finite element modeling of the magnesium composite foam was established to predict localized stress, fracture of CMs, and the compressive deformation behavior of the foam. The results showed that CMs and pores directly affected the compressive deformation behavior of the magnesium composite foam by sharing a part of load applied on the foam. Meanwhile, the presence of Mg2Si phase influenced the mechanical properties of the foam by acting as the crack source during the compression process.

Design and fabrication hazard stakes golf course polymeric foam material empty bunch (EFB) fiber reinforced

Science.gov (United States)

Zulfahmi; Syam, B.; Wirjosentono, B.

2018-02-01

A golf course with obstacles in the forms of water obstacle and lateral water obstacle marked with the stakes which are called golf course obstacle stake in this study. This study focused on the design and fabrication of the golf course obstacle stake with a solid cylindrical geometry using EFB fiber-reinforced polimeric foam composite materials. To obtain the EFB fiber which is free from fat content and other elements, EFB is soaked in the water with 1% (of the watre total volume) NaOH. The model of the mould designed is permanent mould that can be used for the further refabrication process. The mould was designed based on resin-compound paste materials with talc powder plus E-glass fiber to make the mould strong. The composition of polimeric foam materials comprised unsaturated resin Bqtn-Ex 157 (70%), blowing agent (10%), fiber (10%), and catalyst (10%). The process of casting the polimeric foam composit materials into the mould cavity should be at vertical casting position, accurate interval time of material stirring, and periodical casting. To find out the strength value of the golf course obstacle stake product, a model was made and simulated by using the software of Ansys workbench 14.0, an impact loading was given at the height of 400 mm and 460 mm with the variation of golf ball speed (USGA standard) v = 18 m/s, v = 35 m/s, v = 66.2 m/s, v = 70 m/s, and v = 78.2 m/s. The clarification showed that the biggest dynamic explicit loading impact of Fmax = 142.5 N at the height of 460 mm with the maximum golf ball speed of 78.2 m/s did not experience the hysteresis effect and inertia effect. The largest deformation area occurred at the golf ball speed v = 66.2 mm/s, that is 18.029 mm (time: 2.5514e-004) was only concentrated around the sectional area of contact point of impact, meaning that the golf course obstacle stakes made of EFB fiber-reinforced polymeric foam materials have the geometric functional strength that are able to absorb the energy of golf ball

Polyimide Foams Offer Superior Insulation

Science.gov (United States)

2012-01-01

At Langley Research Center, Erik Weiser and his colleagues in the Advanced Materials and Processing Branch were working with a new substance for fabricating composites for use in supersonic aircraft. The team, however, was experiencing some frustration. Every time they tried to create a solid composite from the polyimide (an advanced polymer) material, it bubbled and foamed. It seemed like the team had reached a dead end in their research - until they had another idea. "We said, This isn t going to work for composites, but maybe we could make a foam out of it," Weiser says. "That was kind of our eureka moment, to see if we could go in a whole other direction. And it worked." Weiser and his colleagues invented a new kind of polyimide foam insulation they named TEEK. The innovation displayed a host of advantages over existing insulation options. Compared to other commercial foams, Weiser explains, polyimide foams perform well across a broad range of temperatures, noting that the NASA TEEK foams provide effective structural insulation up to 600 F and down to cryogenic temperatures. The foam does not burn or off-gas toxic fumes, and even at -423 F - the temperature of liquid hydrogen - the material stays flexible. The inventors could produce the TEEK foam at a range of densities, from 0.5 pounds per cubic foot up to 20 pounds per cubic foot, making the foam ideal for a range of applications, including as insulation for reusable launch vehicles and for cryogenic tanks and lines. They also developed a unique, friable balloon format for manufacturing the foam, producing it as hollow microspheres that allowed the foam to be molded and then cured into any desired shape - perfect for insulating pipes of different sizes and configurations. The team s originally unplanned invention won an "R&D 100" award, and a later form of the foam, called LaRC FPF-44 (Spinoff 2009), was named "NASA Invention of the Year" in 2007.

Preparation of microcellular foam in cylindrical metal targets

International Nuclear Information System (INIS)

Apen, P.G.; Armstrong, S.V.; Moore, J.E.; Espinoza, B.F.; Gurule, V.; Gobby, P.L.; Williams, J.M.

1992-01-01

The preparation of microcellular foam in cylindrical gold targets is described. The goal cylinders were fabricated by electroplating gold onto a silicon bronze mandrel and leaching the mandrel with concentrated nitric acid. After several rinsing and cleaning steps, the cylinders were filled with a solution containing trimethylolpropanetriacrylate (TMPTA). Low density, microcellular polymeric foam was prepared by in situ photopolymerization of the TMPTA solution. Foam preparation was extremely sensitive to metal ion contaminants. In particular, copper ions left behind from the leaching process inhibit polymerization and must be removed in order to obtain uniform, non-shrinking foams. A study on the effects of potential contaminants and polymerization inhibitors on TMPTA photopolymerization is presented. In addition, a procedure for the effective leaching and cleaning of gold cylinders is described

Biological Effect of Gas Plasma Treatment on CO2 Gas Foaming/Salt Leaching Fabricated Porous Polycaprolactone Scaffolds in Bone Tissue Engineering

Directory of Open Access Journals (Sweden)

Tae-Yeong Bak

2014-01-01

Full Text Available Porous polycaprolactone (PCL scaffolds were fabricated by using the CO2 gas foaming/salt leaching process and then PCL scaffolds surface was treated by oxygen or nitrogen gas plasma in order to enhance the cell adhesion, spreading, and proliferation. The PCL and NaCl were mixed in the ratios of 3 : 1. The supercritical CO2 gas foaming process was carried out by solubilizing CO2 within samples at 50°C and 8 MPa for 6 hr and depressurization rate was 0.4 MPa/s. The oxygen or nitrogen plasma treated porous PCL scaffolds were prepared at discharge power 100 W and 10 mTorr for 60 s. The mean pore size of porous PCL scaffolds showed 427.89 μm. The gas plasma treated porous PCL scaffolds surface showed hydrophilic property and the enhanced adhesion and proliferation of MC3T3-E1 cells comparing to untreated porous PCL scaffolds. The PCL scaffolds produced from the gas foaming/salt leaching and plasma surface treatment are suitable for potential applications in bone tissue engineering.

The Temperature Effect on the Compressive Behavior of Closed-Cell Aluminum-Alloy Foams

Science.gov (United States)

Movahedi, Nima; Linul, Emanoil; Marsavina, Liviu

2018-01-01

In this research, the mechanical behavior of closed-cell aluminum (Al)-alloy foams was investigated at different temperatures in the range of 25-450 °C. The main mechanical properties of porous Al-alloy foams are affected by the testing temperature, and they decrease with the increase in the temperature during uniaxial compression. From both the constant/serrated character of stress-strain curves and macro/microstructural morphology of deformed cellular structure, it was found that Al foams present a transition temperature from brittle to ductile behavior around 192 °C. Due to the softening of the cellular structure at higher temperatures, linear correlations of the stress amplitude and that of the absorbed energy with the temperature were proposed. Also, it was observed that the presence of inherent defects like micropores in the foam cell walls induced further local stress concentration which weakens the cellular structure's strength and crack propagation and cell-wall plastic deformation are the dominant collapse mechanisms. Finally, an energy absorption study was performed and an optimum temperature was proposed.

Morphological comparison of PVA scaffolds obtained by gas foaming and microfluidic foaming techniques.

Science.gov (United States)

Colosi, Cristina; Costantini, Marco; Barbetta, Andrea; Pecci, Raffaella; Bedini, Rossella; Dentini, Mariella

2013-01-08

In this article, we have exploited a microfluidic foaming technique for the generation of highly monodisperse gas-in-liquid bubbles as a templating system for scaffolds characterized by an ordered and homogeneous porous texture. An aqueous poly(vinyl alcohol) (PVA) solution (containing a surfactant) and a gas (argon) are injected simultaneously at constant flow rates in a flow-focusing device (FFD), in which the gas thread breaks up to form monodisperse bubbles. Immediately after its formation, the foam is collected and frozen in liquid nitrogen, freeze-dried, and cross-linked with glutaraldehyde. In order to highlight the superior morphological quality of the obtained porous material, a comparison between this scaffold and another one, also constituted of PVA but obtained with a traditional gas foaming technique, was carried out. Such a comparison has been conducted by analyzing electron microscopy and X-ray microtomographic images of the two samples. It turned out that the microfluidic produced scaffold was characterized by much more uniform porous texture than the gas-foaming one as witnessed by narrower pore size, interconnection, and wall thickness distributions. On the other side, scarce pore interconnectivity, relatively low pore volume, and limited production rate represent, by now, the principal disadvantages of microfluidic foaming as scaffold fabrication method, emphasizing the kind of improvement that this technique needs to undergo.

Nano-Aramid Fiber Reinforced Polyurethane Foam

Science.gov (United States)

Semmes, Edmund B.; Frances, Arnold

2008-01-01

Closed cell polyurethane and, particularly, polyisocyanurate foams are a large family of flexible and rigid products the result of a reactive two part process wherein a urethane based polyol is combined with a foaming or "blowing" agent to create a cellular solid at room temperature. The ratio of reactive components, the constituency of the base materials, temperature, humidity, molding, pouring, spraying and many other processing techniques vary greatly. However, there is no known process for incorporating reinforcing fibers small enough to be integrally dispersed within the cell walls resulting in superior final products. The key differentiating aspect from the current state of art resides in the many processing technologies to be fully developed from the novel concept of milled nano pulp aramid fibers and their enabling entanglement capability fully enclosed within the cell walls of these closed cell urethane foams. The authors present the results of research and development of reinforced foam processing, equipment development, strength characteristics and the evolution of its many applications.

Reversed preparation of low-density poly(divinylbenzene/styrene) foam columns coated with gold films

Energy Technology Data Exchange (ETDEWEB)

Dai, Yinhai; Wang, Ni; Li, Yaling; Yao, Mengqi; Gan, Haibo; Hu, Wencheng, E-mail: huwc@uestc.edu.cn

2016-06-15

Highlights: • A reversed fabrication of low density foam columns coated with gold films was proposed. • The uniformity in thickness and purity of gold film are easy to be controlled. • A compact layer is prepared through an electrophoretic deposition method. • A low density (12 mg/cc) foam column coated with gold film is obtained. - Abstract: This work aims to fabricate low-density, porous, non-conductive, structural poly(divinylbenzene/styrene) foam columns by high-internal-phase emulsion templating. We prepare these non-conductive foam columns coated with a thin gold layer by electrochemical deposition and the reversed preparation technique. As expected, the density of the foam obtained through this novel method was about 12 mg cm{sup −3}, and the thickness of the gold coating was about 3 μm. We performed field emission scanning electron microscopy to morphologically and microstructurally characterize the products and X-ray diffraction and energy dispersive spectroscopy to determine the composition of the gold coating.

Mechanical characterization of hybrid and functionally-graded aluminum open-cell foams with nanocrystalline-copper coatings

Science.gov (United States)

Sun, Yi

absorption capacity. The behavior of Al/Cu hybrid foams under high-strain-rate condition was then investigated using experiments on a split Hopkinson pressure bar. It was found that the ED nano-copper coating can also effectively enhance the energy absorption capacities of aluminum open-cell foams under high strain rate. Similar to the quasi-static behavior, a large stress drop was observed in the compressive response of Al/Cu hybrid foams under high strain rate, which was accompanied by dramatic shattering of material. It is shown that a more ductile behavior and better energy absorption performance under high strain rate condition can be also obtained by introducing an annealing process. Finally, the manufacturing process of Al/Cu hybrid foams was customized to fabricate FGHMF systems with two dimensional property gradients. The performance of these FGHMFs at both quasi-static and dynamic conditions was evaluated. Under quasi-static condition, two flexural type loading conditions were considered, namely, a three point bending condition and a cantilever beam condition. The dynamic behavior of FGHMFs was investigated by conducting drop weight tower tests on a three point bending setup. It was found that the failure mechanism of hybrid metal foams can be modified and the mechanical properties, such as stiffness and strength, and energy absorption capacities of hybrid metal foams can be optimized under both quasi-static and dynamic conditions by introducing strategically designed coating patterns. The presented novel approach and findings in this study provide valuable information on the development of high performance hybrid and functionally-graded cellular materials.

Graphite Foam Heat Exchangers for Thermal Management

Energy Technology Data Exchange (ETDEWEB)

Klett, J.W.

2004-06-07

Improved thermal management is needed to increase the power density of electronic and more effectively cool electronic enclosures that are envisioned in future aircraft, spacecraft and surface ships. Typically, heat exchanger cores must increase in size to more effectively dissipate increased heat loads, this would be impossible in many cases, thus improved heat exchanger cores will be required. In this Phase I investigation, MRi aimed to demonstrate improved thermal management using graphite foam (Gr-foam) core heat exchangers. The proposed design was to combine Gr-foams from POCO with MRi's innovative low temperature, active metal joining process (S-Bond{trademark}) to bond Gr-foam to aluminum, copper and aluminum/SiC composite faceplates. The results were very favorable, so a Phase II SBIR with the MDA was initiated. This had primarily 5 tasks: (1) bonding, (2) thermal modeling, (3) cooling chip scale packages, (4) evaporative cooling techniques and (5) IGBT cold plate development. The bonding tests showed that the ''reflow'' technique with S-Bond{reg_sign}-220 resulted in the best and most consistent bond. Then, thermal modeling was used to design different chip scale packages and IGBT cold plates. These designs were used to fabricate many finned graphite foam heat sinks specifically for two standard type IC packages, the 423 and 478 pin chips. These results demonstrated several advantages with the foam. First, the heat sinks with the foam were lighter than the copper/aluminum sinks used as standards. The sinks for the 423 design made from foam were not as good as the standard sinks. However, the sinks made from foam for the 478 pin chips were better than the standard heat sinks used today. However, this improvement was marginal (in the 10-20% better regime). However, another important note was that the epoxy bonding technique resulted in heat sinks with similar results as that with the S-bond{reg_sign}, slightly worse than the S

Structure formation control of foam concrete

Science.gov (United States)

Steshenko, Aleksei; Kudyakov, Aleksander; Konusheva, Viktoriya; Syrkin, Oleg

2017-01-01

The process of predetermined foam concrete structure formation is considered to be a crucial issue from the point of process control and it is currently understudied thus defining the need for additional research. One of the effective ways of structure formation control in naturally hardening foam concrete is reinforcement with dispersed fibers or introduction of plasticizers. The paper aims at studying the patterns of influence of microreinforcing and plasticizing additives on the structure and performance properties of foam concrete. Preparation of foam concrete mix has been conducted using one-step technology. The structure of modified foam concrete has been studied by means of electron microscopy. The cellular structure of foam concrete samples with the additives is homogeneous; the pores are uniformly distributed over the total volume. It has been revealed that introduction of the Neolas 5.2 plasticizer and microreinforcing fibers in the foam concrete mixture in the amount of 0.4 - 0.1 % by weight of cement leads to reduction of the average pore diameter in the range of 45.3 to 30.2 microns and the standard deviation of the pore average diameter from 23.6 to 9.2 in comparison with the sample without additive. Introduction of modifying additives has stimulated formation of a large number of closed pores. Thus porosity of conditionally closed pores has increased from 16.06 % to 34.48 %, which has lead to increase of frost resistance brand of foam concrete from F15 to F50 and to reduction of its water absorption by weight by 20 %.

A cement based syntactic foam

International Nuclear Information System (INIS)

Li Guoqiang; Muthyala, Venkata D.

2008-01-01

In this study, a cement based syntactic foam core was proposed and experimentally investigated for composite sandwich structures. This was a multi-phase composite material with microballoon dispersed in a rubber latex toughened cement paste matrix. A trace amount of microfiber was also incorporated to increase the number of mechanisms for energy absorption and a small amount of nanoclay was added to improve the crystal structure of the hydrates. Three groups of cement based syntactic foams with varying cement content were investigated. A fourth group of specimens containing pure cement paste were also prepared as control. Each group contained 24 beam specimens. The total number of beam specimens was 96. The dimension of each beam was 30.5 cm x 5.1 cm x 1.5 cm. Twelve foam specimens from each group were wrapped with plain woven 7715 style glass fabric reinforced epoxy to prepare sandwich beams. Twelve cubic foam specimens, three from each group, with a side length of 5.1 cm, were also prepared. Three types of testing, low velocity impact test and four-point bending test on the beam specimens and compression test on the cubic specimens, were conducted to evaluate the impact energy dissipation, stress-strain behavior, and residual strength. Scanning electron microscope (SEM) was also used to examine the energy dissipation mechanisms in the micro-length scale. It was found that the cement based syntactic foam has a higher capacity for dissipating impact energy with an insignificant reduction in strength as compared to the control cement paste core. When compared to a polymer based foam core having similar compositions, it was found that the cement based foam has a comparable energy dissipation capacity. The developed cement based syntactic foam would be a viable alternative for core materials in impact-tolerant composite sandwich structures

A review of low add-on and foam application techniques

CSIR Research Space (South Africa)

Van der Walt, GHJ

1984-02-01

Full Text Available -February 1984 This application system consists of four major components: the engraved roller (A), a rubber roller (B), a doctor blade (C), and the liquor The engraved roller rotates in the liquor bath (D) where its cavities are ffled with Liquor...".'". 5.2 Different Systems for the AppUeatioa of Foam There are several basic mechanisms for the application of foam to textiles. The foam can be applied either to one side or both sides of the fabric. In the former case a doctor blade or knife, or a...

REMOVE AND RELEASE OF NUTRIENTS AFTER HYBRID PRE-TREATMENT OF ACTIVATED SLUDGE FOAM

Directory of Open Access Journals (Sweden)

Alicja Machnicka

2017-02-01

Full Text Available One of the problems in wastewater treatment technologies is the formation of foam/scum on the surface of bioreactors. The foam elimination/destruction can be carried out by various methods among which disintegration is included. Hybrid disintegration (chemical decomposition and hydrodynamic cavitation of the foam microorganisms results in phosphates, ammonium nitrogen, magnesium and potassium transferred from the foam solids into the liquid phase. Application of both methods as a hybrid pre-treatment process caused in an increased concentration of phosphates of about 677 mg PO43- L-1, ammonium nitrogen about 41 mg N-NH4+ L-1. The concentration of Mg2+ and K+ in the solution increased from 6.2 to 31.1 mg Mg2+ L-1 and from 22.4 to 102.0 mg K+ L-1, respectively. The confirmation of physicochemical changes and release of cellular matter as a result of cellular lysis (hybrid disintegration was IR analysis. It was demonstrated that the disintegration of foam permits removal of a part of nutrients in the form of struvite.

Numerical simulation of anisotropic polymeric foams

Directory of Open Access Journals (Sweden)

Volnei Tita

Full Text Available This paper shows in detail the modelling of anisotropic polymeric foam under compression and tension loadings, including discussions on isotropic material models and the entire procedure to calibrate the parameters involved. First, specimens of poly(vinyl chloride (PVC foam were investigated through experimental analyses in order to understand the mechanical behavior of this anisotropic material. Then, isotropic material models available in the commercial software AbaqusTM were investigated in order to verify their ability to model anisotropic foams and how the parameters involved can influence the results. Due to anisotropy, it is possible to obtain different values for the same parameter in the calibration process. The obtained set of parameters are used to calibrate the model according to the application of the structure. The models investigated showed minor and major limitations to simulate the mechanical behavior of anisotropic PVC foams under compression, tension and multi-axial loadings. Results show that the calibration process and the choice of the material model applied to the polymeric foam can provide good quantitative results and save project time. Results also indicate what kind and order of error one will get if certain choices are made throughout the modelling process. Finally, even though the developed calibration procedure is applied to specific PVC foam, it still outlines a very broad drill to analyze other anisotropic cellular materials.

Development of foams from linear polypropylene (PP) and high melt strength polypropylene (HMSPP) polymeric blends

International Nuclear Information System (INIS)

Cardoso, Elisabeth Carvalho Leite

2009-01-01

Foamed polymers are future materials, with a comprehensive application field. They can be used in order to improve appearance of insulation structures, for example, or to reduce costs involving materials. This work address to Isotactic Polypropylene / High Melt Strength Polypropylene blends, for foams production. Rheological behavior of polymer melt, especially referring to viscosity in processing temperature, plays a decisive role in applications where dominates extensional flow, as in case of foaming. If the viscosity is very low, it will correspond to a low melt strength, as in case of linear homopolymer (Isotact PP), and the foam will be prejudiced, due to the impossibility of expansion. Otherwise, if the viscosity is very high, with a high melt strength, the foam will collapse immediately after its formation. In order to get foams with an homogeneous and defined cellular structure, there were accomplished blends, 50% in weight, between linear homopolymer (isotactic PP) and HMSPP, from PP modified as per gamma radiation, in acetylene environment and at a 12.5 kGy doses. Extrusion process used a soluble foaming methodology, according to a processing/dissolution principle, which involves the dissolution of a Physical Blowing Agent (PBA), under 30 bar pressure, homogeneously mixed with polymeric melt. Extrusion conditions, that generally involve temperature, pressure and viscoelastic material flow control were experimentally investigated to define prevalent characteristics for producing foams. Nitrogen was the used PBA and process extrusion parameters were adapted to PP, HMSPP and their 50% in weight mixtures thereof. Major PP and HMSPP characteristics were obtained via melt Index and melt strength and thermal analyses (DSC/TGA), in order to make viable and to reproduce foaming as per extrusion process. Foams cellular morphology of PP, HMSPP and their 50% in weight mixtures thereof was investigated, with and without talc addition, as nucleating agent, by using

Foam insulated transfer line test report

International Nuclear Information System (INIS)

Squier, D.M.

1994-06-01

Miles of underground insulated piping will be installed at the Hanford site to transfer liquid waste. Significant cost savings may be realized by using pre-fabricated polyurethane foam insulated piping. Measurements were made on sections of insulated pipe to determine the insulation's resistance to axial expansion of the pipe, the force required to compress the foam in the leg of an expansion loop and the time required for heat up and cool down of a buried piping loop. These measurements demonstrated that the peak axial force increases with the amount of adhesion between the encasement pipe and the insulation. The compressive strength of the foam is too great to accommodate the thermal growth of long straight pipe sections into the expansion loops. Mathematical models of the piping system's thermal behavior can be refined by data from the heated piping loop

Hydrophobic Janus Foam Motors: Self-Propulsion and On-The-Fly Oil Absorption

Directory of Open Access Journals (Sweden)

Xiaofeng Li

2018-01-01

Full Text Available In this work, we for the first time have proposed and fabricated a self-propelled Janus foam motor for on-the-fly oil absorption on water by simply loading camphor/stearic acid (SA mixture as fuels into one end of the SA-modified polyvinyl alcohol (PVA foam. The as-fabricated Janus foam motors show an efficient Marangoni effect-based self-propulsion on water for a long lifetime due to the effective inhibition of the rapid release of camphor by the hydrophobic SA in the fuel mixture. Furthermore, they can automatically search, capture, and absorb oil droplets on the fly, and then be spontaneously self-assembled after oil absorption due to the self-propulsion of the motors as well as the attractive capillary interactions between the motors and oil droplets. This facilitates the subsequent collection of the motors from water after the treatment. Since the as-developed Janus foam motors can effectively integrate intriguing behaviors of the self-propulsion, efficient oil capture, and spontaneous self-assembly, they hold great promise for practical applications in water treatment.

Facile Fabrication of Animal-Specific Positioning Molds For Multi-modality Molecular Imaging

International Nuclear Information System (INIS)

Park, Jeong Chan; Oh, Ji Eun; Woo, Seung Tae

2008-01-01

Recently multi-modal imaging system has become widely adopted in molecular imaging. We tried to fabricate animal-specific positioning molds for PET/MR fusion imaging using easily available molding clay and rapid foam. The animal-specific positioning molds provide immobilization and reproducible positioning of small animal. Herein, we have compared fiber-based molding clay with rapid foam in fabricating the molds of experimental animal. The round bottomed-acrylic frame, which fitted into microPET gantry, was prepared at first. The experimental mice was anesthetized and placed on the mold for positioning. Rapid foam and fiber-based clay were used to fabricate the mold. In case of both rapid foam and the clay, the experimental animal needs to be pushed down smoothly into the mold for positioning. However, after the mouse was removed, the fabricated clay needed to be dried completely at 60 .deg. C in oven overnight for hardening. Four sealed pipe tips containing [ 18 F]FDG solution were used as fiduciary markers. After injection of [ 18 F]FDG via tail vein, microPET scanning was performed. Successively, MRI scanning was followed in the same animal. Animal-specific positioning molds were fabricated using rapid foam and fiber-based molding clay for multimodality imaging. Functional and anatomical images were obtained with microPET and MRI, respectively. The fused PET/MR images were obtained using freely available AMIDE program. Animal-specific molds were successfully prepared using easily available rapid foam, molding clay and disposable pipet tips. Thanks to animal-specific molds, fusion images of PET and MR were co-registered with negligible misalignment

Auxetic Foam-Based Contact-Mode Triboelectric Nanogenerator with Highly Sensitive Self-Powered Strain Sensing Capabilities to Monitor Human Body Movement

KAUST Repository

Zhang, Steven L.; Lai, Ying-Chih; He, Xu; Liu, Ruiyuan; Zi, Yunlong; Wang, Zhong Lin

2017-01-01

The first contact-mode triboelectric self-powered strain sensor using an auxetic polyurethane foam, conductive fabric, and polytetrafluroethylene (PTFE) is fabricated. Utilizing the auxetic properties of the polyurethane foam, the auxetic polyurethane foam would expand into the PTFE when the foam is stretched, causing contact electrification. Due to a larger contact area between the PTFE and the foam as the foam is stretched, this device can serve effectively as a strain sensor. The sensitivity of this method is explored, and this sensor has the highest sensitivity in all triboelectric nanogenerator devices that are used previously as a strain sensor. Different applications of this strain sensor are shown, and this sensor can be used as a human body monitoring system, self-powered scale to measure weight, and a seat belt to measure body movements inside a car seat.

Auxetic Foam-Based Contact-Mode Triboelectric Nanogenerator with Highly Sensitive Self-Powered Strain Sensing Capabilities to Monitor Human Body Movement

KAUST Repository

Zhang, Steven L.

2017-05-15

The first contact-mode triboelectric self-powered strain sensor using an auxetic polyurethane foam, conductive fabric, and polytetrafluroethylene (PTFE) is fabricated. Utilizing the auxetic properties of the polyurethane foam, the auxetic polyurethane foam would expand into the PTFE when the foam is stretched, causing contact electrification. Due to a larger contact area between the PTFE and the foam as the foam is stretched, this device can serve effectively as a strain sensor. The sensitivity of this method is explored, and this sensor has the highest sensitivity in all triboelectric nanogenerator devices that are used previously as a strain sensor. Different applications of this strain sensor are shown, and this sensor can be used as a human body monitoring system, self-powered scale to measure weight, and a seat belt to measure body movements inside a car seat.

A new method to make poly acrylate foam shells

International Nuclear Information System (INIS)

Fan Yongheng; Luo Xuan; Fang Yu; Ren Hongbo; Zhang Lin; Cui Yi

2009-01-01

A triple-orifice droplet generator was designed and developed for the size-controllable continuous fabrication of hollow foam micro-shells. Solutions of an internal water phase, an oil phase (trimethylpropane triacrylate monomer, dibutyl phthalate solvent, and benzoin ethyl ether initiator), and an external water phase were used to prepare micro-shells whose diameters are between 1.5 mm and 4.0 mm successfully. Characterization of the foam shells was carried out using a scanning electron microscope and X-ray radiography. The results show that cell diameters of the shells are not above 1 um. The refractive index of the polymer framework is around 1.50. Furthermore, the shells fabricated through the triple-orifice droplet generator have a high survival probability of 93% and exhibit narrow size distribution. (authors)

Design and development of polyphenylene oxide foam as a reusable internal insulation for LH2 tanks

Science.gov (United States)

1975-01-01

Material specification and fabrication process procedures for foam production are presented. The properties of mechanical strength, modulus of elasticity, density and thermal conductivity were measured and related to foam quality. Properties unique to the foam such as a gas layer insulation, density gradient parallel to the fiber direction, and gas flow conductance in both directions were correlated with foam quality. Inspection and quality control tests procedures are outlined and photographs of test equipment and test specimens are shown.

Hydraulic Properties of Porous Media Saturated with Nanoparticle-Stabilized Air-Water Foam

Directory of Open Access Journals (Sweden)

Xianglei Zheng

2016-12-01

Full Text Available The foam generated by the mixture of air and water has a much higher viscosity and lower mobility than those of pure water or gas that constitutes the air-water foam. The possibility of using the air-water foam as a flow barrier for the purpose of groundwater and soil remediation is explored in this paper. A nanoparticle-stabilized air-water foam was fabricated by vigorously stirring the nano-fluid in pressurized condition. The foam bubble size distribution was analyzed with a microscope. The viscosities of foams generated with the solutions with several nanoparticle concentrations were measured as a function of time. The breakthrough pressure of foam-saturated microfluidic chips and sand columns were obtained. The hydraulic conductivity of a foam-filled sand column was measured after foam breakthrough. The results show that: (1 bubble coalescence and the Ostwald ripening are believed to be the reason of bubble size distribution change; (2 the viscosity of nanoparticle-stabilized foam and the breakthrough pressures decreased with time once the foam was generated; (3 the hydraulic conductivity of the foam-filled sand column was almost two orders of magnitude lower than that of a water-saturated sand column even after the foam-breakthrough. Based on the results in this study, the nanoparticle-stabilized air-water foam could be injected into contaminated soils to generate vertical barriers for temporary hydraulic conductivity reduction.

Fabrication of High-Temperature Heat Exchangers by Plasma Spraying Exterior Skins on Nickel Foams

Science.gov (United States)

Hafeez, P.; Yugeswaran, S.; Chandra, S.; Mostaghimi, J.; Coyle, T. W.

2016-06-01

Thermal-sprayed heat exchangers were tested at high temperatures (750 °C), and their performances were compared to the foam heat exchangers made by brazing Inconel sheets to their surface. Nickel foil was brazed to the exterior surface of 10-mm-thick layers of 10 and 40 PPI nickel foam. A plasma torch was used to spray an Inconel coating on the surface of the foil. A burner test rig was built to produce hot combustion gases that flowed over exposed face of the heat exchanger. Cooling air flowed through the foam heat exchanger at rates of up to 200 SLPM. Surface temperature and air inlet/exit temperature were measured. Heat transfer to air flowing through the foam was significantly higher for the thermally sprayed heat exchangers than for the brazed heat exchangers. On an average, thermally sprayed heat exchangers show 36% higher heat transfer than conventionally brazed foam heat exchangers. At low flow rates, the convective resistance is large (~4 × 10-2 m2 K/W), and the effect of thermal contact resistance is negligible. At higher flow rates, the convective resistance decreases (~2 × 10-3 m2 K/W), and the lower contact resistance of the thermally sprayed heat exchanger provides better performance than the brazed heat exchangers.

Preparation and characterization of shape memory composite foams with interpenetrating polymer networks

International Nuclear Information System (INIS)

Yao, Yongtao; Zhou, Tianyang; Yang, Cheng; Leng, Jinsong; Liu, Yanju

2016-01-01

The present study reports a feasible approach of fabricating shape memory composite foams with an interpenetrating polymer network (IPN) based on polyurethane (PU) and shape memory epoxy resin (SMER) via a simultaneous polymerization technique. The PU component is capable of constructing a foam structure and the SMER is grafted on the PU network to offer its shape memory property in the final IPN foams. A series of IPN foams without phase separation were produced due to good compatibility and a tight chemical interaction between PU and SMER components. The relationships of the geometry of the foam cell were investigated via varying compositions of PU and SMER. The physical property and shape memory property were also evaluated. The stimulus temperature of IPN shape memory composite foams, glass temperature (T g ), could be tunable by varying the constituents and T g of PU and SMER. The mechanism of the shape memory effect of IPN foams has been proposed. The shape memory composite foam with IPN developed in this study has the potential to extend its application field. (paper)

Effects of lead-foam grids on performance of VRLA battery

Energy Technology Data Exchange (ETDEWEB)

Dai, Changsong; Yi, Tingfeng; Wang, Dianlong; Hu, Xinguo [Department of Applied Chemistry, Harbin Institute of Technology, P.O. Box 411, Harbin 150001 (China)

2006-08-25

Lead-foam grids have been prepared by electrodepositing lead on a copper-foam substrate that has good conductibility and a symmetrically three-dimensional reticulated structure. VRLA batteries with lead foam as the negative electrode current collector material have been fabricated; the effects of the lead foam on the specific capacity, the active material utilization efficiency and the negative active material transformation process of the VRLA batteries have been studied. The results show that a lead-foam grid has a bigger specific surface area than a cast grid. The charge voltage of a VRLA battery with a lead-foam negative electrode is significantly lower than that of a VRLA battery with a cast grid electrode during a charge process. The discharge capacity, the mass specific capacity, and the active material utilization efficiency of a VRLA battery with a lead-foam electrode can be greatly improved at different states of discharge. The EIS research revealed that a lead-foam negative electrode has higher electrochemical reactivity. Observed by means of a scanning electron microscope, it was found that the spongy Pb crystals at a lead-foam grid negative electrode are smaller than that of a cast grid negative electrode at a state of charge; while the PbSO{sub 4} crystals are smaller than that of a cast grid negative electrode at a state of discharge. (author)

Fabrication of FeAl Intermetallic Foams by Tartaric Acid-Assisted Self-Propagating High-Temperature Synthesis

Directory of Open Access Journals (Sweden)

Krzysztof Karczewski

2018-04-01

Full Text Available Iron aluminides are intermetallics with interesting applications in porous form thanks to their mechanical and corrosion resistance properties. However, making porous forms of these materials is not easy due to their high melting points. We formed FeAl foams by elemental iron and aluminum powders sintering with tartaric acid additive. Tartaric acid worked as an in situ gas-releasing agent during the self-propagating high-temperature synthesis of FeAl intermetallic alloy, which was confirmed by X-ray diffraction measurements. The porosity of the formed foams was up to 36 ± 4%. In the core of the sample, the average equivalent circle diameter was found to be 47 ± 20 µm, while on the surface, it was 35 ± 16 µm; thus, the spread of the pore size was smaller than reported previously. To investigate functional applications of the formed FeAl foam, the pressure drop of air during penetration of the foam was examined. It was found that increased porosity of the material increased the flow of the air through the metallic foam.

Foam: A general purpose Monte Carlo cellular algorithm

International Nuclear Information System (INIS)

Jadach, S.

2003-01-01

A general-purpose, self-adapting Monte Carlo (MC) algorithm implemented in the program Foam is described. The high efficiency of the MC, that is small maximum weight or variance of the MC weight is achieved by means of dividing the integration domain into small cells. The cells can be n-dimensional simplices, hyperrectangles cells. The next cell to be divided and the position/direction of the division hyperplane is chosen by the algorithm which optimizes the ratio of the maximum weight to the average weight or (optionally) the total variance. The algorithm is able to deal, in principle, with an arbitrary pattern of the singularities in the distribution

Brushite foams--the effect of Tween® 80 and Pluronic® F-127 on foam porosity and mechanical properties.

Science.gov (United States)

Unosson, Johanna; Montufar, Edgar B; Engqvist, Håkan; Ginebra, Maria-Pau; Persson, Cecilia

2016-01-01

Resorbable calcium phosphate based bone void fillers should work as temporary templates for new bone formation. The incorporation of macropores with sizes of 100 -300 µm has been shown to increase the resorption rate of the implant and speed up bone ingrowth. In this work, macroporous brushite cements were fabricated through foaming of the cement paste, using two different synthetic surfactants, Tween® 80 and Pluronic® F-127. The macropores formed in the Pluronic samples were both smaller and less homogeneously distributed compared with the pores formed in the Tween samples. The porosity and compressive strength (CS) were comparable to previously developed hydroxyapatite foams. The cement foam containing Tween, 0.5M citric acid in the liquid, 1 mass% of disodium dihydrogen pyrophosphate mixed in the powder and a liquid to powder ratio of 0.43 mL/g, showed the highest porosity values (76% total and 56% macroporosity), while the CS was >1 MPa, that is, the hardened cement could be handled without rupture of the foamed structure. The investigated brushite foams show potential for future clinical use, both as bone void fillers and as scaffolds for in vitro bone regeneration. © 2015 The Authors. Journal of Biomedical Materials Research Part B: Applied Biomaterials Published by Wiley Periodicals, Inc.

Plasticity and damage in aluminum syntactic foams deformed under dynamic and quasi-static conditions

Energy Technology Data Exchange (ETDEWEB)

Balch, Dorian K. [Northwestern University, Evanston, IL (United States); O' Dwyer, John G. [Waterford Institute of Technology (Ireland); Davis, Graham R. [Queen Mary, University of London (United Kingdom); Cady, Carl M. [Los Alamos National Laboratory, Los Alamos, NM (United States); Gray, George T. [Los Alamos National Laboratory, Los Alamos, NM (United States); Dunand, David C. [Northwestern University, Evanston, IL (United States)]. E-mail: dunand@northwestern.edu

2005-01-25

Syntactic foams were fabricated by liquid metal infiltration of commercially pure and 7075 aluminum into preforms of hollow ceramic microspheres. The foams exhibited peak strengths during quasi-static compression ranging from -100 to -230 MPa, while dynamic compression loading showed a 10-30% increase in peak strength magnitude, with strain rate sensitivities similar to those of aluminum-matrix composite materials. X-ray tomographic investigation of the post-compression loaded foam microstructures revealed sharp differences in deformation modes, with the unalloyed-Al foam failing initially by matrix deformation, while the alloy-matrix foams failed more abruptly through the formation of sharp crush bands oriented at about 45 deg. to the compression axis. These foams displayed pronounced energy-absorbing capabilities, suggesting their potential use in packaging applications or for impact protection; proper tailoring of matrix and microsphere strengths would result in optimized syntactic foam properties.

Ultrasound estimation and FE analysis of elastic modulus of Kelvin foam

International Nuclear Information System (INIS)

Kim, Nohyu; Yang, Seung Yong

2016-01-01

The elastic modulus of a 3D-printed Kelvin foam plate is investigated by measuring the acoustic wave velocity of 1 MHz ultrasound. An isotropic tetrakaidecahedron foam with 3 mm unit cell is designed and printed layer upon layer to fabricate a Kelvin foam plate of 14 mm thickness with a 3D CAD/printer using ABS plastic. The Kelvin foam plate is completely filled with paraffin wax for impedance matching, so that the acoustic wave may propagate through the porous foam plate. The acoustic wave velocity of the foam plate is measured using the time-of-flight (TOF) method and is used to calculate the elastic modulus of the Kelvin foam plate based on acousto-elasticity. Finite element method (FEM) and micromechanics is applied to the Kelvin foam plate to calculate the theoretical elastic modulus using a non-isotropic tetrakaidecahedron model. The predicted elastic modulus of the Kelvin foam plate from FEM and micromechanics model is similar, which is only 3-4% of the bulk material. The experimental value of the elastic modulus from the ultrasonic method is approximately twice as that of the numerical and theoretical methods because of the flexural deformation of the cell edges neglected in the ultrasonic method

Ultrasound estimation and FE analysis of elastic modulus of Kelvin foam

Energy Technology Data Exchange (ETDEWEB)

Kim, Nohyu; Yang, Seung Yong [School of Mechatronics Engineering, Korea University of Technology and Education, Cheonan (Korea, Republic of)

2016-02-15

The elastic modulus of a 3D-printed Kelvin foam plate is investigated by measuring the acoustic wave velocity of 1 MHz ultrasound. An isotropic tetrakaidecahedron foam with 3 mm unit cell is designed and printed layer upon layer to fabricate a Kelvin foam plate of 14 mm thickness with a 3D CAD/printer using ABS plastic. The Kelvin foam plate is completely filled with paraffin wax for impedance matching, so that the acoustic wave may propagate through the porous foam plate. The acoustic wave velocity of the foam plate is measured using the time-of-flight (TOF) method and is used to calculate the elastic modulus of the Kelvin foam plate based on acousto-elasticity. Finite element method (FEM) and micromechanics is applied to the Kelvin foam plate to calculate the theoretical elastic modulus using a non-isotropic tetrakaidecahedron model. The predicted elastic modulus of the Kelvin foam plate from FEM and micromechanics model is similar, which is only 3-4% of the bulk material. The experimental value of the elastic modulus from the ultrasonic method is approximately twice as that of the numerical and theoretical methods because of the flexural deformation of the cell edges neglected in the ultrasonic method.

Forming foam structures with carbon foam substrates

Science.gov (United States)

Landingham, Richard L.; Satcher, Jr., Joe H.; Coronado, Paul R.; Baumann, Theodore F.

2012-11-06

The invention provides foams of desired cell sizes formed from metal or ceramic materials that coat the surfaces of carbon foams which are subsequently removed. For example, metal is located over a sol-gel foam monolith. The metal is melted to produce a metal/sol-gel composition. The sol-gel foam monolith is removed, leaving a metal foam.

Flexible and Lightweight Pressure Sensor Based on Carbon Nanotube/Thermoplastic Polyurethane-Aligned Conductive Foam with Superior Compressibility and Stability.

Science.gov (United States)

Huang, Wenju; Dai, Kun; Zhai, Yue; Liu, Hu; Zhan, Pengfei; Gao, Jiachen; Zheng, Guoqiang; Liu, Chuntai; Shen, Changyu

2017-12-06

Flexible and lightweight carbon nanotube (CNT)/thermoplastic polyurethane (TPU) conductive foam with a novel aligned porous structure was fabricated. The density of the aligned porous material was as low as 0.123 g·cm -3 . Homogeneous dispersion of CNTs was achieved through the skeleton of the foam, and an ultralow percolation threshold of 0.0023 vol % was obtained. Compared with the disordered foam, mechanical properties of the aligned foam were enhanced and the piezoresistive stability of the flexible foam was improved significantly. The compression strength of the aligned TPU foam increases by 30.7% at the strain of 50%, and the stress of the aligned foam is 22 times that of the disordered foam at the strain of 90%. Importantly, the resistance variation of the aligned foam shows a fascinating linear characteristic under the applied strain until 77%, which would benefit the application of the foam as a desired pressure sensor. During multiple cyclic compression-release measurements, the aligned conductive CNT/TPU foam represents excellent reversibility and reproducibility in terms of resistance. This nice capability benefits from the aligned porous structure composed of ladderlike cells along the orientation direction. Simultaneously, the human motion detections, such as walk, jump, squat, etc. were demonstrated by using our flexible pressure sensor. Because of the lightweight, flexibility, high compressibility, excellent reversibility, and reproducibility of the conductive aligned foam, the present study is capable of providing new insights into the fabrication of a high-performance pressure sensor.

Use of the supercritical fluid technology to prepare efficient nanocomposite foams for environmental protection purpose

OpenAIRE

Urbanczyk, Laetitia; Thomassin, Jean-Michel; Huynen, Isabelle; Alexandre, Michaël; Jérôme, Christine

2009-01-01

This work reports on the preparation of novel nanocomposite foams that are efficient broadband microwave absorbers. Carbon nanotubes are first successfully dispersed into PCL and PMMA by melt blending. Then, foaming is promoted by supercritical CO2 by depressurization. Regular cellular structures are obtained in both cases with cells size around 10-50µm. The electromagnetic interference (EMI) shielding efficiency of these materials are then evaluated and compared to the non-foamed nanocomposi...

In vivo performance of novel soybean/gelatin-based bioactive and injectable hydroxyapatite foams.

Science.gov (United States)

Kovtun, Anna; Goeckelmann, Melanie J; Niclas, Antje A; Montufar, Edgar B; Ginebra, Maria-Pau; Planell, Josep A; Santin, Matteo; Ignatius, Anita

2015-01-01

Major limitations of calcium phosphate cements (CPCs) are their relatively slow degradation rate and the lack of macropores allowing the ingrowth of bone tissue. The development of self-setting cement foams has been proposed as a suitable strategy to overcome these limitations. In previous work we developed a gelatine-based hydroxyapatite foam (G-foam), which exhibited good injectability and cohesion, interconnected porosity and good biocompatibility in vitro. In the present study we evaluated the in vivo performance of the G-foam. Furthermore, we investigated whether enrichment of the foam with soybean extract (SG-foam) increased its bioactivity. G-foam, SG-foam and non-foamed CPC were implanted in a critical-size bone defect in the distal femoral condyle of New Zealand white rabbits. Bone formation and degradation of the materials were investigated after 4, 12 and 20weeks using histological and biomechanical methods. The foams maintained their macroporosity after injection and setting in vivo. Compared to non-foamed CPC, cellular degradation of the foams was considerably increased and accompanied by new bone formation. The additional functionalization with soybean extract in the SG-foam slightly reduced the degradation rate and positively influenced bone formation in the defect. Furthermore, both foams exhibited excellent biocompatibility, implying that these novel materials may be promising for clinical application in non-loaded bone defects. Copyright © 2014 Acta Materialia Inc. All rights reserved.

Inflatable Tubular Structures Rigidized with Foams

Science.gov (United States)

Tinker, Michael L.; Schnell, Andrew R.

2010-01-01

Inflatable tubular structures that have annular cross sections rigidized with foams, and the means of erecting such structures in the field, are undergoing development. Although the development effort has focused on lightweight structural booms to be transported in compact form and deployed in outer space, the principles of design and fabrication are also potentially applicable to terrestrial structures, including components of ultralightweight aircraft, lightweight storage buildings and shelters, lightweight insulation, and sales displays. The use of foams to deploy and harden inflatable structures was first proposed as early as the 1960s, and has been investigated in recent years by NASA, the U.S. Air Force Research Laboratory, industry, and academia. In cases of deployable booms, most of the investigation in recent years has focused on solid cross sections, because they can be constructed relatively easily. However, solid-section foam-filled booms can be much too heavy for some applications. In contrast, booms with annular cross sections according to the present innovation can be tailored to obtain desired combinations of stiffness and weight through choice of diameters, wall thicknesses, and foam densities. By far the most compelling advantage afforded by this innovation is the possibility of drastically reducing weights while retaining or increasing the stiffnesses, relative to comparable booms that have solid foamfilled cross sections. A typical boom according to this innovation includes inner and outer polyimide film sleeves to contain foam that is injected between them during deployment.

Foam, Foam-resin composite and method of making a foam-resin composite

Science.gov (United States)

Cranston, John A. (Inventor); MacArthur, Doug E. (Inventor)

1995-01-01

This invention relates to a foam, a foam-resin composite and a method of making foam-resin composites. The foam set forth in this invention comprises a urethane modified polyisocyanurate derived from an aromatic amino polyol and a polyether polyol. In addition to the polyisocyanurate foam, the composite of this invention further contains a resin layer, wherein the resin may be epoxy, bismaleimide, or phenolic resin. Such resins generally require cure or post-cure temperatures of at least 350.degree. F.

Polypropylenes foam consisting of thermally expandable microcapsule as blowing agent

Science.gov (United States)

Jeoung, Sun Kyung; Hwang, Ye Jin; Lee, Hyun Wook; Kwak, Sung Bok; Han, In-Soo; Ha, Jin Uk

2016-03-01

The structure of thermally expandable microcapsule (TEMs) is consisted of a thermoplastic shell which is filled with liquid hydrocarbon at core. The shell of TEMs becomes soft when the temperature is higher than boiling temperature of liquid hydrocarbon. The shell of TEMs is expanded under the high temperature because the inner pressure of TEMs is increased by vaporization of hydrocarbon core. Therefore, the TEMs are applicable for blowing agents and light weight fillers. In this research, we fabricated the polypropylene (PP) foam by using the TEMs and chemical blowing agents and compared to their physical properties. The density of the specimen was decreased when the contents of chemical blowing agents and TEMs were increased. In addition, the mechanical properties (i.e. tensile strength and impact strength) of specimens were deteriorated with increasing amount of chemical blowing agents and TEMs. However, PP foam produced with TEMs showed higher impact strength than the one with the chemical blowing agent. In order to clarify the dependence of impact strength of PP foam as the blowing agent, the morphology difference of the PP foams was investigated. Expanding properties of PP foams produced with TEMs was changed with TEMs content of PP foams. Processing conditions also influenced the mechanical properties of PP foam containing TEMs.

MnO2/multiwall carbon nanotube/Ni-foam hybrid electrode for electrochemical capacitor

Science.gov (United States)

Chen, L. H.; Li, L.; Qian, W. J.; Dong, C. K.

2018-01-01

The ternary composites of manganese dioxide/multiwall carbon nanotube/Ni-foam (MnO2/MWNT/Ni-foam) for supercapacitors were fabricated via a hydrothermal method after direct growth of MWNTs on the Ni-foam. The structural properties of the electrodes were characterized by SEM and TEM. The electrode exhibited excellent electrochemical properties from the investigation based on the three-electrode setup. Low contact resistance Rs of about 0.291 Ω between MnO2/MWNT and Ni-foam was reached benefited from the direct growth structure. High capacitance of 355.1 F/g at the current density of 2 A/g was achieved, with good capacitive response at high current density. The MnO2/MWNT/Ni-foam electrode exhibits good stability performance after 2000 cycles at a current of 40 mA.

Technical characteristics of rigid sprayed PUR and PIR foams used in construction industry

Science.gov (United States)

Gravit, Marina; Kuleshin, Aleksey; Khametgalieva, Elina; Karakozova, Irina

2017-10-01

The article describes the distinctive properties of rigid polyurethane foam and polyisocyanurate (PUR and PIR). A brief review of the research was carried out on their modification with an objective to improve the thermal insulation properties and reducing the combustibility. A comparative analysis of the technical characteristics of rigid PUR and PIR foams of various manufacturers is presented. The problems of the state of the market for the production of polyurethane foam and polyisocyanurate in Russia have been marked. It is established that the further development of the fabrication technology of heat-insulating sprayed rigid PUR and PIR foams requires uniformity of technical characteristics of original components and finished products. Moreover, it requires the creation of unified information base for raw materials and auxiliary materials used in the production of PUR and PIR foam.

mdFoam+: Advanced molecular dynamics in OpenFOAM

Science.gov (United States)

Longshaw, S. M.; Borg, M. K.; Ramisetti, S. B.; Zhang, J.; Lockerby, D. A.; Emerson, D. R.; Reese, J. M.

2018-03-01

This paper introduces mdFoam+, which is an MPI parallelised molecular dynamics (MD) solver implemented entirely within the OpenFOAM software framework. It is open-source and released under the same GNU General Public License (GPL) as OpenFOAM. The source code is released as a publicly open software repository that includes detailed documentation and tutorial cases. Since mdFoam+ is designed entirely within the OpenFOAM C++ object-oriented framework, it inherits a number of key features. The code is designed for extensibility and flexibility, so it is aimed first and foremost as an MD research tool, in which new models and test cases can be developed and tested rapidly. Implementing mdFoam+ in OpenFOAM also enables easier development of hybrid methods that couple MD with continuum-based solvers. Setting up MD cases follows the standard OpenFOAM format, as mdFoam+ also relies upon the OpenFOAM dictionary-based directory structure. This ensures that useful pre- and post-processing capabilities provided by OpenFOAM remain available even though the fully Lagrangian nature of an MD simulation is not typical of most OpenFOAM applications. Results show that mdFoam+ compares well to another well-known MD code (e.g. LAMMPS) in terms of benchmark problems, although it also has additional functionality that does not exist in other open-source MD codes.

Dynamic behavior of cellular materials and cellular structures: Experiments and modeling

Science.gov (United States)

Gao, Ziyang

Cellular solids, including cellular materials and cellular structures (CMS), have attracted people's great interests because of their low densities and novel physical, mechanical, thermal, electrical and acoustic properties. They offer potential for lightweight structures, energy absorption, thermal management, etc. Therefore, the studies of cellular solids have become one of the hottest research fields nowadays. From energy absorption point of view, any plastically deformed structures can be divided into two types (called type I and type II), and the basic cells of the CMS may take the configurations of these two types of structures. Accordingly, separated discussions are presented in this thesis. First, a modified 1-D model is proposed and numerically solved for a typical type II structure. Good agreement is achieved with the previous experimental data, hence is used to simulate the dynamic behavior of a type II chain. Resulted from different load speeds, interesting collapse modes are observed, and the parameters which govern the cell's post-collapse behavior are identified through a comprehensive non-dimensional analysis on general cellular chains. Secondly, the MHS specimens are chosen as an example of type I foam materials because of their good uniformity of the cell geometry. An extensive experimental study was carried out, where more attention was paid to their responses to dynamic loadings. Great enhancement of the stress-strain curve was observed in dynamic cases, and the energy absorption capacity is found to be several times higher than that of the commercial metal foams. Based on the experimental study, finite elemental simulations and theoretical modeling are also conducted, achieving good agreements and demonstrating the validities of those models. It is believed that the experimental, numerical and analytical results obtained in the present study will certainly deepen the understanding of the unsolved fundamental issues on the mechanical behavior of

Deformation and energy absorption properties of powder-metallurgy produced Al foams

International Nuclear Information System (INIS)

Michailidis, N.; Stergioudi, F.; Tsouknidas, A.

2011-01-01

Highlights: → Porous Al fabricated via a dissolution and sintering method using raw cane sugar. → Different deformation mode depending on the relative density of the foams. → Enhanced energy absorption by reducing pore size and relative density of the foam. → Pore size uniformity and sintering temperature affect energy absorption. - Abstract: Al-foams with relative densities ranging from 0.30 to 0.60 and mean pore sizes of 0.35, 0.70 and 1.35 mm were manufactured by a powder metallurgy technology, based on raw cane sugar as a space-holder material. Compressive tests were carried out to investigate the deformation and energy absorbing characteristics and mechanisms of the produced Al-foams. The deformation mode of low density Al-foams is dominated by the bending and buckling of cell walls and the formation of macroscopic deformation bands whereas that of high density Al-foams is predominantly attributed to plastic yielding. The energy absorbing capacity of Al-foams rises for increased relative density and compressive strength. The sintering temperature of Al-foams having similar relative densities has a marked influence on both, energy absorbing efficiency and capacity. Pore size has a marginal effect on energy efficiency aside from Al-foams with mean pore size of 0.35 which exhibit enhanced energy absorption as a result of increased friction during deformation at lower strain levels.

Reduced labor and condensed schedules with cellular concrete solutions

Energy Technology Data Exchange (ETDEWEB)

Lavis, D. [CEMATRIX Inc., Calgary, AB (Canada)

2008-07-01

This paper discussed the use of cellular concrete materials in oil sands tank base foundation systems, shallow buried utility insulation systems, roadways, slabs, and buried modules. The concrete is formed from Portland cement, water, specialized pre-formed foaming agents, and air mixed in controlled proportions. Fly ash and polypropylene or glass fibers can also be used as additions. Cellular concrete can often be used to speed up construction and minimize labour requirements. Cellular concrete can be cast-in-place, and has soil-stabilizing and self-compacting features. The concrete can be produced and placed on-site at rates exceeding 120 cubic meters per hour. Cellular concrete can be pumped into place over long distances through flexible hoses. A case study comparing the cellular concrete to traditional plastic foam insulation was used to demonstrate the equivalency and adequacy of insulation, structural properties and installation costs. The study showed that although the cellular concrete had a high installation cost, greater compressive strength was gained. The concrete was self-levelling and did not require compaction or vibration. The use of the cellular concrete resulted in an accelerated construction schedule. 6 refs., 2 tabs., 6 figs.

Bright x-ray sources from laser irradiation of foams with high concentration of Ti

Energy Technology Data Exchange (ETDEWEB)

Pérez, F., E-mail: perez75@llnl.gov; Patterson, J. R.; May, M.; Colvin, J. D.; Biener, M. M.; Wittstock, A.; Kucheyev, S. O.; Charnvanichborikarn, S.; Satcher, J. H.; Gammon, S. A.; Poco, J. F.; Fournier, K. B. [Lawrence Livermore National Laboratory, 7000 East Ave., Livermore, California 94550 (United States); Fujioka, S.; Zhang, Z.; Ishihara, K.; Tanaka, N.; Ikenouchi, T.; Nishimura, H. [Institute of Laser Engineering, Osaka University, 2-6 Yamada-Oka, Suita, Osaka 565-0871 (Japan)

2014-02-15

Low-density foams irradiated by a 20 kJ laser at the Omega laser facility (Laboratory for Laser Energetics, Rochester, NY, USA) are shown to convert more than 5% of the laser energy into 4.6 to 6.0 keV x rays. This record efficiency with foam targets is due to novel fabrication techniques based on atomic-layer-deposition of Ti atoms on an aerogel scaffold. A Ti concentration of 33 at. % was obtained in a foam with a total density of 5 mg/cm{sup 3}. The dynamics of the ionization front through these foams were investigated at the 1 kJ laser of the Gekko XII facility (Institute for Laser Engineering, Osaka, Japan). Hydrodynamic simulations can reproduce the average electron temperature but fail to predict accurately the heat front velocity in the foam. This discrepancy is shown to be unrelated to the possible water adsorbed in the foam but could be attributed to effects of the foam micro-structure.

Hysteresis and avalanches in two-dimensional foam rheology simulations

International Nuclear Information System (INIS)

Jiang, Y.; Swart, P.J.; Saxena, A.; Asipauskas, M.; Glazier, J.A.

1999-01-01

Foams have unique rheological properties that range from solidlike to fluidlike. We study two-dimensional noncoarsening foams of different disorder under shear in a Monte Carlo simulation, using a driven large-Q Potts model. Simulations of periodic shear on an ordered foam show several different response regimes. At small strain amplitudes, bubbles deform and recover their shapes elastically, and the macroscopic response is that of a linear elastic cellular material. For increasing strain amplitude, the energy-strain curve starts to exhibit hysteresis before any topological rearrangements occur, indicating a macroscopic viscoelastic response. When the applied strain amplitude exceeds a critical value, the yield strain, topological rearrangements occur, the foam starts to flow, and we observe macroscopic irreversibility. We find that the dynamics of topological rearrangements depend sensitively on the structural disorder. Structural disorder decreases the yield strain; sufficiently high disorder changes the macroscopic response of a foam from a viscoelastic solid to a viscoelastic fluid. This wide-ranging dynamical response and the associated history effects of foams result from avalanchelike rearrangement events. The spatiotemporal statistics of rearrangement events do not display long-range correlations for ordered foams or at low shear rates, consistent with experimental observations. As the shear rate or structural disorder increases, the topological events become more correlated and their power spectra change from that of white noise toward 1/f noise. Intriguingly, the power spectra of the total stored energy also exhibit this 1/f trend. copyright 1999 The American Physical Society

The fabrication of graphene/polydopamine/nickel foam composite material with excellent electrochemical performance as supercapacitor electrode

Science.gov (United States)

Zheng, Yu; Lu, Shixiang; Xu, Wenguo; He, Ge; Cheng, Yuanyuan; Yu, Tianlong; Zhang, Yan

2018-02-01

A three dimensional composite electrode consisted of reduced graphene oxide (rGO), polydopamine (PDA) and nickel foam (NF) (rGO/PDA/NF) was fabricated by immersing NF into PDA aqueous solution and then graphene oxide (GO) suspension solution respectively, and followed by annealing treatment. During the procedure, GO was coated on NF with assistance of cohesive effect of the PDA middle film, and the reduction of GO and nitrogen doping occurred simultaneously while annealing. Through XRD analyzing, the composites GO/PDA and rGO/PDA treated in experiment are amorphous. The resulted rGO/PDA/NF composite electrode was directly applied as a supercapacitor electrode and showed excellent electrochemical performance, with a high specific capacitance of 566.9 F g-1 at 1 A g-1, the maximum energy density of 172.7 W h kg-1 and a power density of 27.2 kW kg-1 in 1 mol L-1 Na2SO4 electrolyte.

The use of castor oil polyurethane foam in impact limiters for radioactive materials packages

International Nuclear Information System (INIS)

Mouro, R.P.; Neto, M.M.

2003-01-01

This paper presents ongoing research aiming to assess the use of a 'bio based' polyurethane foam as filling material in impact limiters for transport packages in the nuclear field. The foam is made from castor oil, which replaces the petroleum based polyols in the manufacture of polyurethane products, with good environmental advantages. The research comprises the selection of the cellular material, its structural characterisation by mechanical laboratory tests, the development of a case study, preliminary determination of the best foam density for the case study, performance of the case and its numerical simulation using the finite element method. Prototypes with foam density that is pre-determined as ideal, as well as prototypes using lighter and heavier foams, were tested for comparison. The results obtained validate the research methodology, as expectations about the ideal foam density were confirmed by the drop tests and the numerical simulation. (author)

Preparation of three-dimensional graphene foam for high performance supercapacitors

Directory of Open Access Journals (Sweden)

Yunjie Ping

2017-04-01

Full Text Available Supercapacitor is a new type of energy-storage device, and has been attracted widely attentions. As a two dimensional (2D nanomaterials, graphene is considered to be a promising material of supercapacitor because of its excellent properties involving high electrical conductivity and large surface area. In this paper, the large-scale graphene is successfully fabricated via environmental-friendly electrochemical exfoliation of graphite, and then, the three dimensional (3D graphene foam is prepared by using nickel foam as template and FeCl3/HCl solution as etchant. Compared with the regular 2D graphene paper, the 3D graphene foam electrode shows better electrochemical performance, and exhibits the largest specific capacitance of approximately 128 F/g at the current density of 1 A/g in 6 M KOH electrolyte. It is expected that the 3D graphene foam will have a potential application in the supercapacitors.

Tinjauan Kuat Tekan Bata Ringan Menggunakan Bahan Tambah Foaming Agent

OpenAIRE

Arita, Deri; Kurniawandy, Alex; Taufik, Hendra

2017-01-01

Lightweight bricks could be used as the substitute of conventional bricks for building wall materials. Lightweight brick has a weights beetween 600 to 1800 kg/m3. In this research, lightweight bricks were made by trial and errors made by adding combination of 0.3%, 0.6%, 0.9%, 1.2% and 1.5% of foam agent by cellular lighweight concrete (CLC) method. The optimum compresive strength was gain at 0.9% of foam agent. CLC lightweight brick is the type of bricks which is constructed by adding air bu...

Synthesis and fabrication of MgAl2O4 ceramic foam via a simple, low-cost and eco-friendly method

Directory of Open Access Journals (Sweden)

Shuvendu Tripathy

2016-06-01

Full Text Available The MgAl2O4 nanocrystalline powder was synthesized using naturally available egg white and inexpensive metal nitrate salts. During this process, the freshly extracted egg white was mixed with metal nitrate salt and subsequently heated at 350 °C in a pit furnace. The entire dehydration of the aqueous solution thus facilitates the low-density fluffy mass. From TGDTG results, it was observed that maximum decomposition of the precursors occurred below 600 °C. Therefore, the calcination temperature of as-synthesized powder was set at 600 °C. The MgAl2O4 bulk ceramic foam was fabricated by dispersing different loading of MgAl2O4 nanoparticles in the egg white, and then coating on polyurethane sponge prior to drying and sintering at a higher temperature. The ceramic suspensions exhibit a typical shear thinning behavior, and its viscosity was found to be significantly influenced by MgAl2O4 powder content. An optimum loading of 40 wt% MgAl2O4 nanoparticles in the egg white was found to show maximum porosity up to 90%. The obtained ceramic foam has potential applications in catalysis, absorption and sensor.

Carbon foam/hydroxyapatite coating for carbon/carbon composites: Microstructure and biocompatibility

Energy Technology Data Exchange (ETDEWEB)

Zhang, Leilei, E-mail: zhangleilei1121@aliyun.com; Li, Hejun; Li, Kezhi; Zhang, Shouyang; Lu, Jinhua; Li, Wei; Cao, Sheng; Wang, Bin

2013-12-01

To improve the surface biocompatibility of carbon/carbon composites, a carbon foam/hydroxyapatite coating was applied using a combination method of slurry procedure and ultrasound-assisted electrochemical deposition procedure. The morphology, microstructure and chemical composition of the coating were investigated by scanning electron microscopy, energy dispersive X-ray spectroscopy, Fourier transform infrared spectroscopy, Raman spectroscopy and X-ray diffraction. The biocompatibility of the carbon foam/hydroxyapatite coating was investigated by osteoblast-like MG63 cell culture tests. The results showed that the carbon foam could provide a large number of pores on the surface of carbon/carbon composites. The hydroxyapatite crystals could infiltrate into the pores and form the carbon foam/hydroxyapatite coating. The coating covered the carbon/carbon composites fully and uniformly with slice morphology. The cell response tests showed that the MG63 cells on carbon foam/hydroxyapatite coating had a better cell adhesion and cell proliferation than those on uncoated carbon/carbon composites. The carbon foam/hydroxyapatite coatings were cytocompatible and were beneficial to improve the biocompatibility. The approach presented here may be exploited for fabrication of carbon/carbon composite implant surfaces.

Carbon foam/hydroxyapatite coating for carbon/carbon composites: Microstructure and biocompatibility

International Nuclear Information System (INIS)

Zhang, Leilei; Li, Hejun; Li, Kezhi; Zhang, Shouyang; Lu, Jinhua; Li, Wei; Cao, Sheng; Wang, Bin

2013-01-01

To improve the surface biocompatibility of carbon/carbon composites, a carbon foam/hydroxyapatite coating was applied using a combination method of slurry procedure and ultrasound-assisted electrochemical deposition procedure. The morphology, microstructure and chemical composition of the coating were investigated by scanning electron microscopy, energy dispersive X-ray spectroscopy, Fourier transform infrared spectroscopy, Raman spectroscopy and X-ray diffraction. The biocompatibility of the carbon foam/hydroxyapatite coating was investigated by osteoblast-like MG63 cell culture tests. The results showed that the carbon foam could provide a large number of pores on the surface of carbon/carbon composites. The hydroxyapatite crystals could infiltrate into the pores and form the carbon foam/hydroxyapatite coating. The coating covered the carbon/carbon composites fully and uniformly with slice morphology. The cell response tests showed that the MG63 cells on carbon foam/hydroxyapatite coating had a better cell adhesion and cell proliferation than those on uncoated carbon/carbon composites. The carbon foam/hydroxyapatite coatings were cytocompatible and were beneficial to improve the biocompatibility. The approach presented here may be exploited for fabrication of carbon/carbon composite implant surfaces.

Fracture Toughness Evaluation of Space Shuttle External Tank Thermal Protection System Polyurethane Foam Insulation Materials

Science.gov (United States)

McGill, Preston; Wells, Doug; Morgan, Kristin

2006-01-01

Experimental evaluation of the basic fracture properties of Thermal Protection System (TPS) polyurethane foam insulation materials was conducted to validate the methodology used in estimating critical defect sizes in TPS applications on the Space Shuttle External Fuel Tank. The polyurethane foam found on the External Tank (ET) is manufactured by mixing liquid constituents and allowing them to react and expand upwards - a process which creates component cells that are generally elongated in the foam rise direction and gives rise to mechanical anisotropy. Similarly, the application of successive foam layers to the ET produces cohesive foam interfaces (knitlines) which may lead to local variations in mechanical properties. This study reports the fracture toughness of BX-265, NCFI 24-124, and PDL-1034 closed-cell polyurethane foam as a function of ambient and cryogenic temperatures and knitline/cellular orientation at ambient pressure.

Porous Foam Based Wick Structures for Loop Heat Pipes

Science.gov (United States)

Silk, Eric A.

2012-01-01

As part of an effort to identify cost efficient fabrication techniques for Loop Heat Pipe (LHP) construction, NASA Goddard Space Flight Center's Cryogenics and Fluids Branch collaborated with the U.S. Naval Academy s Aerospace Engineering Department in Spring 2012 to investigate the viability of carbon foam as a wick material within LHPs. The carbon foam was manufactured by ERG Aerospace and machined to geometric specifications at the U.S. Naval Academy s Materials, Mechanics and Structures Machine Shop. NASA GSFC s Fractal Loop Heat Pipe (developed under SBIR contract #NAS5-02112) was used as the validation LHP platform. In a horizontal orientation, the FLHP system demonstrated a heat flux of 75 Watts per square centimeter with deionized water as the working fluid. Also, no failed start-ups occurred during the 6 week performance testing period. The success of this study validated that foam can be used as a wick structure. Furthermore, given the COTS status of foam materials this study is one more step towards development of a low cost LHP.

Effects of wearing bio-active material coated fabric against γ-irradiation-induced cellular damaged in Sprague-Dawley rats

International Nuclear Information System (INIS)

Kang, Jung Ae; Kim, Hye Rim; Yoon, Sun Hye; Nam, Sang Hyun; Park, Sang Hyun; Jang, Beom Su; Go, Kyung Chan; Yang, Gwang Wung; Rho, Young Hwan; Park, Hyo Suk

2016-01-01

Ionizing radiation causes cellular damage and death through the direct damage and/or indirectly the production of ROS, which induces oxidative stress. This study was designed to evaluate the in vivo radioprotective effects of a bio-active material coated fabric (BMCF) against γ-irradiation-induced cellular damage in Sprague-Dawley (SD) rats. Healthy male SD rats wore bio-active material coated (concentrations in 10% and 30%) fabric for 7 days after 3 Gy of γ-irradiation. Radioprotective effects were evaluated by performing various biochemical assays including spleen and thymus index, WBC count, hepatic damage marker enzymes [aspartate transaminase (AST) and alanine transaminase (ALT)] in plasma, liver antioxidant enzymes, and mitochondrial activity in muscle. Exposure to γ-irradiation resulted in hepatocellular and immune systemic damage. Gamma-irradiation induced decreases in antioxidant enzymes. However, wearing the BMCF-30% decreased significantly AST and ALT activities in plasma. Furthermore, wearing the BMCF-30% increased SOD (superoxide dismutase) and mitochondrial activity. These results suggest that wearing BMCF offers effective radioprotection against γ-irradiation-induced cellular damage in SD rats

Effects of wearing bio-active material coated fabric against γ-irradiation-induced cellular damaged in Sprague-Dawley rats

Energy Technology Data Exchange (ETDEWEB)

Kang, Jung Ae; Kim, Hye Rim; Yoon, Sun Hye; Nam, Sang Hyun; Park, Sang Hyun; Jang, Beom Su [Korea Atomic Energy Research Institute, Jeongeup (Korea, Republic of); Go, Kyung Chan; Yang, Gwang Wung; Rho, Young Hwan; Park, Hyo Suk [Research and Development Center, VENTEX Co. Ltd., Seoul (Korea, Republic of)

2016-09-15

Ionizing radiation causes cellular damage and death through the direct damage and/or indirectly the production of ROS, which induces oxidative stress. This study was designed to evaluate the in vivo radioprotective effects of a bio-active material coated fabric (BMCF) against γ-irradiation-induced cellular damage in Sprague-Dawley (SD) rats. Healthy male SD rats wore bio-active material coated (concentrations in 10% and 30%) fabric for 7 days after 3 Gy of γ-irradiation. Radioprotective effects were evaluated by performing various biochemical assays including spleen and thymus index, WBC count, hepatic damage marker enzymes [aspartate transaminase (AST) and alanine transaminase (ALT)] in plasma, liver antioxidant enzymes, and mitochondrial activity in muscle. Exposure to γ-irradiation resulted in hepatocellular and immune systemic damage. Gamma-irradiation induced decreases in antioxidant enzymes. However, wearing the BMCF-30% decreased significantly AST and ALT activities in plasma. Furthermore, wearing the BMCF-30% increased SOD (superoxide dismutase) and mitochondrial activity. These results suggest that wearing BMCF offers effective radioprotection against γ-irradiation-induced cellular damage in SD rats.

Strain-rate dependence for Ni/Al hybrid foams

Directory of Open Access Journals (Sweden)

Jung Anne

2015-01-01

Full Text Available Shock absorption often needs stiff but lightweight materials that exhibit a large kinetic energy absorption capability. Open-cell metal foams are artificial structures, which due to their plateau stress, including a strong hysteresis, can in principle absorb large amounts of energy. However, their plateau stress is too low for many applications. In this study, we use highly novel and promising Ni/Al hybrid foams which consist of standard, open-cell aluminium foams, where nanocrystalline nickel is deposited by electrodeposition as coating on the strut surface. The mechanical behaviour of cellular materials, including their behaviour under higher strain-rates, is governed by their microstructure due to the properties of the strut material, pore/strut geometry and mass distribution over the struts. Micro-inertia effects are strongly related to the microstructure. For a conclusive model, the exact real microstructure is needed. In this study a micro-focus computer tomography (μCT system has been used for the analysis of the microstructure of the foam samples and for the development of a microstructural Finite Element (micro-FE mesh. The microstructural FE models have been used to model the mechanical behaviour of the Ni/Al hybrid foams under dynamic loading conditions. The simulations are validated by quasi-static compression tests and dynamic split Hopkinson pressure bar tests.

Study of the characterization of crosslinking polyethylene foam by irradiation process with electron beam

International Nuclear Information System (INIS)

Dias, Djalma Batista

2007-01-01

The polyethylene foams are widely used. Their main applications are used for both home appliances to medical equipment. Beside that, they have applications in building and automotive industries. The foam properties depend on the density and its cellular structure, that is, the amount of open and closed cells, of the distribution and size of them. The methods of the crosslinking polyethylene foam production are classified in two types, according to the crosslinking method. One method is based on the chemical crosslinking, which utilizes peroxide as crosslinking agent. In the other method, the crosslinking is induced by electron beam radiation. The foams obtained from the crosslinking polyethylene by irradiation process presented a smooth and the homogeneous surface, and are formed basically by closed cells. The aim of this study was to apply the ionizing radiation from electron beam to crosslink low density polyethylene (LDPE), to obtain foams. Their morphological, thermal and mechanical properties were studied to evaluate the obtained samples. The samples of low density polyethylene (0,946 g/cm 3 ), containing 5% of azodicarbonamide (ADCA), as expander agent, were irradiated with electron beam with doses of 10, 20, 30, 40, 50, 60, 80 and 100 kGy. After the irradiation, these LDPE samples were put into an oven to obtain the foams. It was determined the crosslinking degree of the foams. Some samples were also thermally aged. The mechanical performance of the foams samples was evaluated by means of the tensile strength, compression, hardness, permanent deformation by compression and resilience. It was also carried out thermogravimetry and scanning electron microscopy (SEM). The results have shown that, in the interval of radiation doses studied, that the tensile strength increases with the increase of the crosslinking degree. The compression resistance results obtained from with samples with to radiation dose of 40 kGy showed significant decreasing. The resilience

Fabrication of 3D heteroatom-doped porous carbons from self-assembly of chelate foams via a solid state method

KAUST Repository

Wang, Yu; Pan, Ying; Zhu, Liangkui; Guo, Ningning; Wang, Runwei; Zhang, Zongtao; Qiu, Shilun

2018-01-01

A novel 3D foam-like porous carbon architectures with homogeneous N doping and unique mesopore-in-macropore structures have been fabricated from metal-organic complex via a facile template-free solid state method, which show high specific surface area (2732 m2 g-1), large pore volume (3.31 cm3 g-1), interconnected hierarchical pore structures with macro/meso/micro multimodal distribution and abundant surface functionality N doping (5.36 wt%). These characteristics afford high catalytic performance for oxygen reduction with an onset potential of 0.98 V (vs RHE) and a half-wave potential of 0.83 V (vs RHE) in alkaline media, which are comparable with those of the commercial 20 wt% Pt/C catalyst and many state-of-the-art noble-metal-free catalysts. These results demonstrate the significant advantages of the unique mesopore-in-macropore porous structures with efficient heteroatom doping, which provides abundant of accessible active sites for highly mass and charge transports. The present work pave a new facile and environmentally benign synthesis strategy for the preparation of 3D porous carbon architectures as efficient electrochemical energy devices and give deep insights into fabricating advanced nanostructured materials.

Fabrication of 3D heteroatom-doped porous carbons from self-assembly of chelate foams via a solid state method

KAUST Repository

Wang, Yu

2018-01-09

A novel 3D foam-like porous carbon architectures with homogeneous N doping and unique mesopore-in-macropore structures have been fabricated from metal-organic complex via a facile template-free solid state method, which show high specific surface area (2732 m2 g-1), large pore volume (3.31 cm3 g-1), interconnected hierarchical pore structures with macro/meso/micro multimodal distribution and abundant surface functionality N doping (5.36 wt%). These characteristics afford high catalytic performance for oxygen reduction with an onset potential of 0.98 V (vs RHE) and a half-wave potential of 0.83 V (vs RHE) in alkaline media, which are comparable with those of the commercial 20 wt% Pt/C catalyst and many state-of-the-art noble-metal-free catalysts. These results demonstrate the significant advantages of the unique mesopore-in-macropore porous structures with efficient heteroatom doping, which provides abundant of accessible active sites for highly mass and charge transports. The present work pave a new facile and environmentally benign synthesis strategy for the preparation of 3D porous carbon architectures as efficient electrochemical energy devices and give deep insights into fabricating advanced nanostructured materials.

Hybrid waste filler filled bio-polymer foam composites for sound absorbent materials

Science.gov (United States)

Rus, Anika Zafiah M.; Azahari, M. Shafiq M.; Kormin, Shaharuddin; Soon, Leong Bong; Zaliran, M. Taufiq; Ahraz Sadrina M. F., L.

2017-09-01

Sound absorption materials are one of the major requirements in many industries with regards to the sound insulation developed should be efficient to reduce sound. This is also important to contribute in economically ways of producing sound absorbing materials which is cheaper and user friendly. Thus, in this research, the sound absorbent properties of bio-polymer foam filled with hybrid fillers of wood dust and waste tire rubber has been investigated. Waste cooking oil from crisp industries was converted into bio-monomer, filled with different proportion ratio of fillers and fabricated into bio-polymer foam composite. Two fabrication methods is applied which is the Close Mold Method (CMM) and Open Mold Method (OMM). A total of four bio-polymer foam composite samples were produce for each method used. The percentage of hybrid fillers; mixture of wood dust and waste tire rubber of 2.5 %, 5.0%, 7.5% and 10% weight to weight ration with bio-monomer. The sound absorption of the bio-polymer foam composites samples were tested by using the impedance tube test according to the ASTM E-1050 and Scanning Electron Microscope to determine the morphology and porosity of the samples. The sound absorption coefficient (α) at different frequency range revealed that the polymer foam of 10.0 % hybrid fillers shows highest α of 0.963. The highest hybrid filler loading contributing to smallest pore sizes but highest interconnected pores. This also revealed that when highly porous material is exposed to incident sound waves, the air molecules at the surface of the material and within the pores of the material are forced to vibrate and loses some of their original energy. This is concluded that the suitability of bio-polymer foam filled with hybrid fillers to be used in acoustic application of automotive components such as dashboards, door panels, cushion and etc.

21PF overpacks: Phenolic-foam induced corrosion

International Nuclear Information System (INIS)

Kovac, F.M.

1994-01-01

The 21PF overpack was developed in the 1960s and approved for use in the 1970s by the US Department of Transportation (DOT). This package, used for the transport of uranium hexafluoride enriched >1%, has had a history of severe metal corrosion, water ingress, and subsequent leakage. Problems associated with corrosion and water leaking from 21PF overpacks caused the DOT to seek public comments and to undertake rulemaking action. As a result, the DOT required modifications and refurbishment of existing overpacks, and specification changes for the fabrication of new 21PF overpacks. Recent studies conducted by the roofing industry indicate that phenolic foam has caused severe corrosion in metal roofing structures, and its use is being curtailed. These findings need to be explored in order to determine if phenolic foam in 21PF overpacks causes corrosion and compromises the package integrity. Metallic corrosion induced by phenolic foam may affect the continued use of the 21PF overpack because damage to the structural integrity of the metal parts of the packaging will affect its ability to meet design specifications

Construction of horizontal stratum landform-like composite foams and their methyl orange adsorption capacity

International Nuclear Information System (INIS)

Chen, Jiajia; Shi, Xiaowen; Zhan, Yingfei; Qiu, Xiaodan; Du, Yumin; Deng, Hongbing

2017-01-01

Highlights: • CS/REC/CNTs composite foams were prepared by unidirectional freeze-casting. • Horizontal stratum landform-like structure was successful built up in foam. • The addition of REC and CNTs promoted the mechanical properties of foam. • The introduction of REC and CNTs enhanced the adsorption capacity of foam on dye. - Abstract: Chitosan (CS)/rectorite (REC)/carbon nanotubes (CNTs) composite foams with good mechanical properties were successfully fabricated by unidirectional freeze-casting technique. The morphology of the foam showed the well-ordered porous three-dimensional layers and horizontal stratum landform-like structure. The holes on the layers looked like the wings of butterfly. Additionally, the X-ray photoelectron spectroscopy and energy-dispersive X-ray spectroscopy results indicated the successful addition of CNTs and REC. The intercalated REC with CS chains was confirmed by small-angle X-ray diffraction. The surface structure of the foams was also analyzed by Raman spectroscopy. The adsorption experiments showed that when the mass ratio of CS to REC was 10:1 and CNTs content was 20%, the composite foam performed best in adsorbing low concentration methyl orange, and the largest adsorption capacity was 41.65 mg/g.

Construction of horizontal stratum landform-like composite foams and their methyl orange adsorption capacity

Energy Technology Data Exchange (ETDEWEB)

Chen, Jiajia; Shi, Xiaowen; Zhan, Yingfei; Qiu, Xiaodan; Du, Yumin; Deng, Hongbing, E-mail: hbdeng@whu.edu.cn

2017-03-01

Highlights: • CS/REC/CNTs composite foams were prepared by unidirectional freeze-casting. • Horizontal stratum landform-like structure was successful built up in foam. • The addition of REC and CNTs promoted the mechanical properties of foam. • The introduction of REC and CNTs enhanced the adsorption capacity of foam on dye. - Abstract: Chitosan (CS)/rectorite (REC)/carbon nanotubes (CNTs) composite foams with good mechanical properties were successfully fabricated by unidirectional freeze-casting technique. The morphology of the foam showed the well-ordered porous three-dimensional layers and horizontal stratum landform-like structure. The holes on the layers looked like the wings of butterfly. Additionally, the X-ray photoelectron spectroscopy and energy-dispersive X-ray spectroscopy results indicated the successful addition of CNTs and REC. The intercalated REC with CS chains was confirmed by small-angle X-ray diffraction. The surface structure of the foams was also analyzed by Raman spectroscopy. The adsorption experiments showed that when the mass ratio of CS to REC was 10:1 and CNTs content was 20%, the composite foam performed best in adsorbing low concentration methyl orange, and the largest adsorption capacity was 41.65 mg/g.

Notch sensitivity of ductile metallic foams : A computational study

NARCIS (Netherlands)

Mangipudi, K. R.; Onck, P. R.

2011-01-01

The role of notches in the fracture strength of metal foams has been studied using a multiscale model based on a two-dimensional Voronoi representation of the cellular architecture. The effect of the crack length to the specimen width ratio on the net section strength of double edge notch (DEN)

Effects of SiC and MgO on aluminabased ceramic foams filters

OpenAIRE

CAO Da-li; ZHOU Jing-yi; JIN Yong-ming

2007-01-01

Alumina-based foam ceramic filters were fabricated by using alumina, SiC, magnesia powder as major materials. It has been found that this ceramic filter has a uniform macrostructure for filtering molten metals. The influences of SiC and magnesia content, the sintering temperatures on ceramic properties were discussed. Aluminabased foam ceramic filters containing 2.2 mass% magnesia and 7.6 mass% SiC has a compressive strength of 1.36 MPa and a thermal shock resistance of 5 times. Its main phas...

Cellular Structure Fabricated on Ni Wire by a Simple and Cost-Effective Direct-Flame Approach and Its Application in Fiber-Shaped Supercapacitors.

Science.gov (United States)

Wang, Zhihong; Cao, Fenhui; Chen, Kongfa; Yan, Yingming; Chen, Yifu; Zhang, Yaohui; Zhu, Xingbao; Wei, Bo; Xiong, Yueping; Lv, Zhe

2018-03-09

Cellular metals with the large surface/volume ratios and excellent electrical conductivity are widely applicable and have thus been studied extensively. It is highly desirable to develop a facile and cost-effective process for fabrication of porous metallic structures, and yet more so for micro/nanoporous structures. A direct-flame strategy is developed for in situ fabrication of micron-scale cellular architecture on a Ni metal precursor. The flame provides the required heat and also serves as a fuel reformer, which provides a gas mixture of H 2 , CO, and O 2 for redox treatment of metallic Ni. The redox processes at elevated temperatures allow fast reconstruction of the metal, leading to a cellular structure on Ni wire. This process is simple and clean and avoids the use of sacrificial materials or templates. Furthermore, nanocrystalline MnO 2 is coated on the microporous Ni wire (MPNW) to form a supercapacitor electrode. The MnO 2 /MPNW electrode and the corresponding fiber-shaped supercapacitor exhibit high specific capacitance and excellent cycling stability. Moreover, this work provides a novel strategy for the fabrication of cellular metals and alloys for a variety of applications, including catalysis, energy storage and conversion, and chemical sensing. © 2018 Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim.

Utilization of power plant bottom-ash particles as stabilizer in aluminum foams

Energy Technology Data Exchange (ETDEWEB)

Asavavisithchai, Seksak; Prapajaraswong, Attanadol [Chulalongkorn Univ., Bangkok (Thailand). Dept. of Metallurgical Engineering

2013-07-01

Aluminum foams, produced via powder metallurgical (PM) process, normally require the addition of ceramic particles in compaction stage, in order to increase both foamability of precursors and mechanical properties of the final foam products. Bottom ash particles are a by-product waste obtained from thermoelectric power plants which are commonly found to be used in landfill facilities. The major chemical constituent, approximately between 30 wt.-% and 60 wt.-%, of bottom ash particles is SiO{sub 2}, depending on chemical composition in coal, sintering condition and environment, and other process parameters. In this study, we explore the feasibility of utilizing bottom ash particles of thermoelectric power plant wastes as stabilizer in aluminum foams. A small amount of two-size bottom ash particles (mean size of 78 {mu}m and 186 {mu}m), between 1 wt.-% and 5 wt.-%, have been added to aluminum foams. Foam expansion, macro- and microstructures as well as mechanical properties, such as compressive strength and microhardness, were investigated. The results from the present study suggest that bottom ash particles can be used as a stabilizing material which can improve both cellular structure and mechanical properties of aluminum foams. (orig.)

Characterization of low density carbon foams by x-ray computed tomography (CT) and ion microtomography (IMF)

International Nuclear Information System (INIS)

Moddeman, W.E.; Kramer, D.P.; Firsich, D.W.; Trainer, P.D.; Yancy, R.N.; Weirup, D.L.; Logan, C.M.; Pontau, A.E.; Antolak, A.J.; Morse, D.H.

1990-01-01

Two NDT techniques were used to characterize low-density, microcellular, carbon foams fabricated from a salt replica process. In this paper the two techniques are x-ray computed tomography (CT) and ion microtomography (IMT); data are presented on carbon foams that contain high-density regions. The data show that densities which differ by 3 ) materials. The data reveal that the carbon foams produced by this replica process have small density variations; the density being ∼30% greater at the outer edges than when compared to the interior of the foam. In addition, the density gradient is found to be rather sharp, that is the density drops-off rapidly from the outer edges to a uniform one in the interior of the foam. This edge build-up in carbon density was explained in terms of polymer concentrating on the foam exterior during drying which immediately followed a polymer infusion processing step. Supporting analytical data from other techniques show the foam material to be >88.8% carbon

FoamVis, A Visualization System for Foam Research: Design and Implementation

OpenAIRE

Lipsa, Dan; Roberts, Richard; Laramee, Robert

2015-01-01

Liquid foams are used in areas such as mineral separation, oil recovery, food and beverage production, sanitation and fire fighting. To improve the quality of products and the efficiency of processes in these areas, foam scientists wish to understand and control foam behaviour. To this end, foam scientists have used foam simulations to model foam behaviour; however, analysing these simulations presents difficult challenges. We describe the main foam research challenges and present the design ...

Experimental study on nonlinear vibrating of aluminum foam using electronic speckle pattern interferometry

Science.gov (United States)

Yang, Fujun; Ma, Yinhang; Tao, Nan; He, Xiaoyuan

2017-06-01

Due to its multi properties, including excellent stiffness-to-weight and strength-to-weight ratios, closed-cell aluminum and its alloy foams become candidate materials for use in many high-technology industries, such as the automotive and aerospace industries. For the efficient use of closed-cell foams in structural applications, it is necessary and important to detailly understand their mechanical characteristics. In this paper, the nonlinear vibration responses of the cantilever beams of closed-cell aluminum foams were investigated by use of electronic speckle pattern interferometry (ESPI). The nonlinear resonant mode shapes of testing specimens under harmonic excitation were measured. It is first time to obtain from the experimental results that there exist super-harmonic responses when the cantilever beams of closed-cell aluminum foam were forced to vibrate, which was caused by its specific cellular structures.

Fabrication of graphene foam supported carbon nanotube/polyaniline hybrids for high-performance supercapacitor applications

International Nuclear Information System (INIS)

Yang, Hongxia; Wang, Nan; Xu, Qun; Chen, Zhimin; Ren, Yumei; Razal, Joselito M; Chen, Jun

2014-01-01

A large-scale, high-powered energy storage system is crucial for addressing the energy problem. The development of high-performance materials is a key issue in realizing the grid-scale applications of energy-storage devices. In this work, we describe a simple and scalable method for fabricating hybrids (graphene-pyrrole/carbon nanotube-polyaniline (GPCP)) using graphene foam as the supporting template. Graphene-pyrrole (G-Py) aerogels are prepared via a green hydrothermal route from two-dimensional materials such as graphene sheets, while a carbon nanotube/polyaniline (CNT/PANI) composite dispersion is obtained via the in situ polymerization method. The functional nanohybrid materials of GPCP can be assembled by simply dipping the prepared G-py aerogels into the CNT/PANI dispersion. The morphology of the obtained GPCP is investigated by scanning electron microscopy (SEM) and transmission electron microscopy (TEM), which revealed that the CNT/PANI was uniformly deposited onto the surfaces of the graphene. The as-synthesized GPCP maintains its original three-dimensional hierarchical porous architecture, which favors the diffusion of the electrolyte ions into the inner region of the active materials. Such hybrid materials exhibit significant specific capacitance of up to 350 F g −1 , making them promising in large-scale energy-storage device applications. (paper)

Nickel foam-supported polyaniline cathode prepared with electrophoresis for improvement of rechargeable Zn battery performance

Science.gov (United States)

Xia, Yang; Zhu, Derong; Si, Shihui; Li, Degeng; Wu, Sen

2015-06-01

Porous nickel foam is used as a substrate for the development of rechargeable zinc//polyaniline battery, and the cathode electrophoresis of PANI microparticles in non-aqueous solution is applied to the fabrication of Ni foam supported PANI electrode, in which the corrosion of the nickel foam substrate is prohibited. The Ni foam supported PANI cathode with high loading is prepared by PANI electrophoretic deposition, and followed by PANI slurry casting under vacuum filtration. The electrochemical charge storage performance for PANI material is significantly improved by using nickel foam substrate via the electrophoretic interlayer. The specific capacity of the nickel foam-PANI electrode with the electrophoretic layer is higher than the composite electrode without the electrophoretic layer, and the specific capacity of PANI supported by Ni foam reaches up to 183.28 mAh g-1 at the working current of 2.5 mA cm-2. The present electrophoresis deposition method plays the facile procedure for the immobilization of PANI microparticles onto the surface of non-platinum metals, and it becomes feasible to the use of the Ni foam supported PANI composite cathode for the Zn/PANI battery in weak acidic electrolyte.

Bio-based polyurethane foams toward applications beyond thermal insulation

International Nuclear Information System (INIS)

Gama, Nuno V.; Soares, Belinda; Freire, Carmen S.R.; Silva, Rui; Neto, Carlos P.; Barros-Timmons, Ana; Ferreira, Artur

2015-01-01

Highlights: • Coffee grounds wastes were successfully liquefied yielding a bio-based polyol. • Coffee grounds derived foams formulations were optimized by tuning reagents’ contents. • The viscoelastic properties of these foams are promising to expand their applications. - Abstract: In this work the preparation of viscoelastic bio-based polyurethane foams (PUFs) using polyols obtained via acid liquefaction of coffee grounds wastes has been optimized. In a first stage, the effect of different ratios of isocyanate content to hydroxyl number (0.6, 0.7 and 0.8) and of three distinct percentages of catalyst (3%, 5% and 7%) on the extent of the polymerization reaction was studied by infrared spectroscopy. Next, different percentages of surfactant (14%, 16% and 18%) and blowing agent (12%, 14% and 16%) were used to assess their effect on the density, thermal conductivity and mechanical properties of the foams, including their recovery time. The mechanical properties of the ensuing foams proved to be very interesting due to their viscoelastic behavior. PUFs were also characterized by scanning electron microscopy (SEM) revealing a typical cellular structure and by thermogravimetric analysis (TGA) which proved that these materials are thermally stable up to 190 °C. These results suggest other potential applications for these materials beyond heat insulation in areas where damping properties can be an added value

Intertwined nanocarbon and manganese oxide hybrid foam for high-energy supercapacitors.

Science.gov (United States)

Wang, Wei; Guo, Shirui; Bozhilov, Krassimir N; Yan, Dong; Ozkan, Mihrimah; Ozkan, Cengiz S

2013-11-11

Rapid charging and discharging supercapacitors are promising alternative energy storage systems for applications such as portable electronics and electric vehicles. Integration of pseudocapacitive metal oxides with single-structured materials has received a lot of attention recently due to their superior electrochemical performance. In order to realize high energy-density supercapacitors, a simple and scalable method is developed to fabricate a graphene/MWNT/MnO2 nanowire (GMM) hybrid nanostructured foam, via a two-step process. The 3D few-layer graphene/MWNT (GM) architecture is grown on foamed metal foils (nickel foam) via ambient pressure chemical vapor deposition. Hydrothermally synthesized α-MnO2 nanowires are conformally coated onto the GM foam by a simple bath deposition. The as-prepared hierarchical GMM foam yields a monographical graphene foam conformally covered with an intertwined, densely packed CNT/MnO2 nanowire nanocomposite network. Symmetrical electrochemical capacitors (ECs) based on GMM foam electrodes show an extended operational voltage window of 1.6 V in aqueous electrolyte. A superior energy density of 391.7 Wh kg(-1) is obtained for the supercapacitor based on the GMM foam, which is much higher than ECs based on GM foam only (39.72 Wh kg(-1) ). A high specific capacitance (1108.79 F g(-1) ) and power density (799.84 kW kg(-1) ) are also achieved. Moreover, the great capacitance retention (97.94%) after 13 000 charge-discharge cycles and high current handability demonstrate the high stability of the electrodes of the supercapacitor. These excellent performances enable the innovative 3D hierarchical GMM foam to serve as EC electrodes, resulting in energy-storage devices with high stability and power density in neutral aqueous electrolyte. Copyright © 2013 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

Role of foam drainage in producing protein aggregates in foam fractionation.

Science.gov (United States)

Li, Rui; Zhang, Yuran; Chang, Yunkang; Wu, Zhaoliang; Wang, Yanji; Chen, Xiang'e; Wang, Tao

2017-10-01

It is essential to obtain a clear understanding of the foam-induced protein aggregation to reduce the loss of protein functionality in foam fractionation. The major effort of this work is to explore the roles of foam drainage in protein aggregation in the entire process of foam fractionation with bovine serum albumin (BSA) as a model protein. The results show that enhancing foam drainage increased the desorption of BSA molecules from the gas-liquid interface and the local concentration of desorbed molecules in foam. Therefore, it intensified the aggregation of BSA in foam fractionation. Simultaneously, it also accelerated the flow of BSA aggregates from rising foam into the residual solution along with the drained liquid. Because enhancing foam drainage increased the relative content of BSA molecules adsorbed at the gas-liquid interface, it also intensified the aggregation of BSA during both the defoaming process and the storage of the foamate. Furthermore, enhancing foam drainage more readily resulted in the formation of insoluble BSA aggregates. The results are highly important for a better understanding of foam-induced protein aggregation in foam fractionation. Copyright © 2017 Elsevier B.V. All rights reserved.

Modeled and Measured Dynamics of a Composite Beam with Periodically Varying Foam Core

Science.gov (United States)

Cabell, Randolph H.; Cano, Roberto J.; Schiller, Noah H.; Roberts Gary D.

2012-01-01

The dynamics of a sandwich beam with carbon fiber composite facesheets and foam core with periodic variations in material properties are studied. The purpose of the study is to compare finite element predictions with experimental measurements on fabricated beam specimens. For the study, three beams were fabricated: one with a compliant foam core, a second with a stiffer core, and a third with the two cores alternating down the length of the beam to create a periodic variation in properties. This periodic variation produces a bandgap in the frequency domain where vibrational energy does not readily propagate down the length of the beam. Mode shapes and natural frequencies are compared, as well as frequency responses from point force input to velocity response at the opposite end of the beam.

Multiscale modelling of damage and failure in two-dimensional metallic foams

NARCIS (Netherlands)

Mangipudi, K. R.; Onck, P. R.

The fracture strength of metal foams depends sensitively on the properties of the constituent material as well as the cellular architecture. A change in microscopic properties carries over to the macroscopic scale through an alteration of the mesoscopic damage and fracture mechanisms. In this paper

Experimental study of a foam concrete based on local Tunisian materials

Directory of Open Access Journals (Sweden)

Ellouze Dorra

2018-01-01

Full Text Available The building sector in Tunisia is very energy-intensive, the largest share of energy consumption comes from factories of building materials namely brick and cement plants. This work is part of the reduction of the energy bill in the building envelope. Indeed, the foam concrete can be walls in single or double wall with better insulating power. This paper presents an experimental study on the technical problems related to the formulation and manufacture of a new cellular concrete in Tunisia, called "foam" concrete, from Tunisian local materials. Indeed, six varieties of sand of different provenance and grain size will be analyzed, the "good" sand is the one that is best suited for the manufacture of foam concrete. Two clean, fine-grained (0/2mm rolled grain sands were retained. Then four foam concretes were formulated using each time a single type of sand and varying the density namely 0.8 and 1. These four formulations were tested mechanically and thermally. The results found showed that compressive strengths do not exceed 1.5 MPa at 28 days. Thus, the foam concrete can be used only as a filling concrete in non-load bearing elements such as partition walls. The guarded hot plate method was used to determine the thermal conductivities of the four foamed concretes studied. A low thermal conductivity was found of the order of 0.22 W/m°K which prove the insulating power of foam concrete.

Generation of sclerosant foams by mechanical methods increases the foam temperature.

Science.gov (United States)

Tan, Lulu; Wong, Kaichung; Connor, David; Fakhim, Babak; Behnia, Masud; Parsi, Kurosh

2017-08-01

Objective To investigate the effect of agitation on foam temperature. Methods Sodium tetradecyl sulphate and polidocanol were used. Prior to foam generation, the sclerosant and all constituent equipment were cooled to 4-25℃ and compared with cooling the sclerosant only. Foam was generated using a modified Tessari method. During foam agitation, the temperature change was measured using a thermocouple for 120 s. Results Pre-cooling all the constituent equipment resulted in a cooler foam in comparison with only cooling the sclerosant. A starting temperature of 4℃ produced average foam temperatures of 12.5 and 13.2℃ for sodium tetradecyl sulphate and polidocanol, respectively. It was also found that only cooling the liquid sclerosant provided minimal cooling to the final foam temperature, with the temperature 20 and 20.5℃ for sodium tetradecyl sulphate and polidocanol, respectively. Conclusion The foam generation process has a noticeable impact on final foam temperature and needs to be taken into consideration when creating foam.

FoamVis, A Visualization System for Foam Research: Design and Implementation

Directory of Open Access Journals (Sweden)

Dan R. Lipsa

2015-03-01

Full Text Available Liquid foams are used in areas such as mineral separation, oil recovery, food and beverage production, sanitation and fire fighting. To improve the quality of products and the efficiency of processes in these areas, foam scientists wish to understand and control foam behaviour. To this end, foam scientists have used foam simulations to model foam behaviour; however, analysing these simulations presents difficult challenges. We describe the main foam research challenges and present the design of FoamVis, the only existing visualization, exploration and analysis application created to address them. We describe FoamVis’ main features, together with relevant design and implementation notes. Our goal is to provide a global overview and individual feature implementation details that would allow a visualization scientist to extend the FoamVis system with new algorithms and adapt it to new requirements. The result is a detailed presentation of the software that is not provided in previous visualization research papers.

Toxicity of pyrolysis gases from some cellular polymers

Science.gov (United States)

Hilado, C. J.; Machado, A. M.

1978-01-01

Various samples of cellular polymers were evaluated for toxicity of pyrolysis gases, using the screening test method developed at the University of San Francisco. The cellular polymer samples included polyimide, polymethacrylimide, polybismaleimide, polyurethane, polyisocyanurate, polyethylene, polychloroprene, polyvinyl chloride, polystyrene, polysiloxane, and polyphosphazene. The cellular polymers exhibited varying levels of toxicity under these test conditions. Among the rigid cellular polymers, times to death were shortest with the imide type foams and longest with polyvinyl chloride and polystyrene. Among the flexible cellular polymers, times to death were shortest with polyimide and polyester, and longest with polychloroprene and polysiloxane. Increased char yield was not necessarily associated with reduced toxicity.

Analysis of syntactic foam – GFRP sandwich composites for flexural loads

Science.gov (United States)

Paul, Daniel; Velmurugan, R.; Jayaganthan, R.; Gupta, N. K.; Manzhirov, A. V.

2018-04-01

The use of glass microballoon (GMB) — epoxy syntactic foams as a sandwich core material is studied. The skins and foam core are fabricated and joined instantaneously unlike the procedures followed in the previous studies. Each successive layer of the sandwich is fabricated when the previous layer is in a semi-gelled state. These sandwich samples are characterized for their properties under flexural loading. The failure modes and mechanical properties are carefully investigated. The change in fabrication technique results in a significant increase in the load bearing pattern of the sandwich. In earlier studies, debonding was found to occur prematurely since the bonding between the skins and core is the weakest plane. Using the current technique, core cracking occurs first, followed by skin fiber breaking and debonding happens at the end. This ensures that the load carrying phase of the structure is extended considerably. The sandwich is also analytically studied using Reddy’s higher order shear deformation theory. A higher order theory is selected as the sandwich can no longer be considered as a thin beam and thus shear effects also need to be considered in addition to bending effects.

Gas Release Behavior of Cu-TiH2 Composite Powder and Its Application as a Blowing Agent to Fabricate Aluminum Foams with Low Porosity and Small Pore Size

Science.gov (United States)

Cheng, Ying; Li, Yanxiang; Chen, Xiang; Liu, Zhiyong; Zhou, Xu; Wang, Ningzhen

2018-03-01

Compared to traditional pore structure with high porosity (≥ 80 pct) and large pore size (≥ 3 mm), aluminum foams with low porosity (60 to 70 pct) and small pore size (≤ 2 mm) possess higher compressive property and formability. In order to achieve the goal of reducing pore size, Cu-TiH2 composite powder prepared by ball milling preoxidized TiH2 with Cu powder was used as a blowing agent. Its gas release behavior was characterized by thermogravimetric analysis and differential scanning calorimetry. The results show that the ball milling treatment can advance the gas release process and slow the gas release rate at the same time. All these changes are favorable to the reduction of porosity and pore size. Such Cu-TiH2 composite powder provides an alternative way to fabricate aluminum foams with low porosity and small pore size.

Gas Release Behavior of Cu-TiH2 Composite Powder and Its Application as a Blowing Agent to Fabricate Aluminum Foams with Low Porosity and Small Pore Size

Science.gov (United States)

Cheng, Ying; Li, Yanxiang; Chen, Xiang; Liu, Zhiyong; Zhou, Xu; Wang, Ningzhen

2018-06-01

Compared to traditional pore structure with high porosity (≥ 80 pct) and large pore size (≥ 3 mm), aluminum foams with low porosity (60 to 70 pct) and small pore size (≤ 2 mm) possess higher compressive property and formability. In order to achieve the goal of reducing pore size, Cu-TiH2 composite powder prepared by ball milling preoxidized TiH2 with Cu powder was used as a blowing agent. Its gas release behavior was characterized by thermogravimetric analysis and differential scanning calorimetry. The results show that the ball milling treatment can advance the gas release process and slow the gas release rate at the same time. All these changes are favorable to the reduction of porosity and pore size. Such Cu-TiH2 composite powder provides an alternative way to fabricate aluminum foams with low porosity and small pore size.

Diversity of foam producing nocardioform actinomycetes isolated from biological foam from activated sludge plants in Comunidad Valenciana; Diversidad de actinomicetos nocardioformes productores de espumas biologicas aislados de plantas depuradoras de aguas residuales de la Comunidad Valenciana

Energy Technology Data Exchange (ETDEWEB)

Soler, A.; Alonso, J.L.; Cuesta, G.

2009-07-01

The formation of biological foams in activated sludge systems is one of the most important problems of solid separation in wastewater treatment plants. Nocardioform actinomycetes are the most important filamentous bacteria responsible of foam formation. This group of microorganisms has hydrophobic cellular surfaces due to the mycolic acids. These foams interfere in wastewater treatment process because retain many suspended solids, block conductions and produce overflowing in the digesters and corridors. To identify correctly the nocardioform actinomycetes we have to do poli phasic taxonomy that includes 16S rDNA sequences analysis, determinate several chemo taxonomic markers and some phenotypic tests. (Author) 18 refs.

Biopolymer foams - Relationship between material characteristics and foaming behavior of cellulose based foams

International Nuclear Information System (INIS)

Rapp, F.; Schneider, A.; Elsner, P.

2014-01-01

Biopolymers are becoming increasingly important to both industry and consumers. With regard to waste management, CO 2 balance and the conservation of petrochemical resources, increasing efforts are being made to replace standard plastics with bio-based polymers. Nowadays biopolymers can be built for example of cellulose, lactic acid, starch, lignin or bio mass. The paper will present material properties of selected cellulose based polymers (cellulose propionate [CP], cellulose acetate butyrate [CAB]) and corresponding processing conditions for particle foams as well as characterization of produced parts. Special focus is given to the raw material properties by analyzing thermal behavior (differential scanning calorimetry), melt strength (Rheotens test) and molecular weight distribution (gel-permeation chromatography). These results will be correlated with the foaming behavior in a continuous extrusion process with physical blowing agents and underwater pelletizer. Process set-up regarding particle foam technology, including extrusion foaming and pre-foaming, will be shown. The characteristics of the resulting foam beads will be analyzed regarding part density, cell morphology and geometry. The molded parts will be tested on thermal conductivity as well as compression behavior (E-modulus, compression strength)

Biopolymer foams - Relationship between material characteristics and foaming behavior of cellulose based foams

Science.gov (United States)

Rapp, F.; Schneider, A.; Elsner, P.

2014-05-01

Biopolymers are becoming increasingly important to both industry and consumers. With regard to waste management, CO2 balance and the conservation of petrochemical resources, increasing efforts are being made to replace standard plastics with bio-based polymers. Nowadays biopolymers can be built for example of cellulose, lactic acid, starch, lignin or bio mass. The paper will present material properties of selected cellulose based polymers (cellulose propionate [CP], cellulose acetate butyrate [CAB]) and corresponding processing conditions for particle foams as well as characterization of produced parts. Special focus is given to the raw material properties by analyzing thermal behavior (differential scanning calorimetry), melt strength (Rheotens test) and molecular weight distribution (gel-permeation chromatography). These results will be correlated with the foaming behavior in a continuous extrusion process with physical blowing agents and underwater pelletizer. Process set-up regarding particle foam technology, including extrusion foaming and pre-foaming, will be shown. The characteristics of the resulting foam beads will be analyzed regarding part density, cell morphology and geometry. The molded parts will be tested on thermal conductivity as well as compression behavior (E-modulus, compression strength).

Method for making thin carbon foam electrodes

Science.gov (United States)

Pekala, Richard W.; Mayer, Steven T.; Kaschmitter, James L.; Morrison, Robert L.

1999-01-01

A method for fabricating thin, flat carbon electrodes by infiltrating highly porous carbon papers, membranes, felts, metal fibers/powders, or fabrics with an appropriate carbon foam precursor material. The infiltrated carbon paper, for example, is then cured to form a gel-saturated carbon paper, which is subsequently dried and pyrolyzed to form a thin sheet of porous carbon. The material readily stays flat and flexible during curing and pyrolyzing to form thin sheets. Precursor materials include polyacrylonitrile (PAN), polymethylacrylonitrile (PMAN), resorcinol/formaldehyde, catechol/formaldehyde, phenol/formaldehyde, etc., or mixtures thereof. These thin films are ideal for use as high power and energy electrodes in batteries, capacitors, and fuel cells, and are potentially useful for capacitive deionization, filtration and catalysis.

Properties of polyurethane foam/coconut coir fiber as a core material and as a sandwich composites component

Science.gov (United States)

Azmi, M. A.; Abdullah, H. Z.; Idris, M. I.

2013-12-01

This research focuses on the fabrication and characterization of sandwich composite panels using glass fiber composite skin and polyurethane foam reinforced coconut coir fiber core. The main objectives are to characterize the physical and mechanical properties and to elucidate the effect of coconut coir fibers in polyurethane foam cores and sandwich composite panels. Coconut coir fibers were used as reinforcement in polyurethane foams in which later were applied as the core in sandwich composites ranged from 5 wt% to 20 wt%. The physical and mechanical properties found to be significant at 5 wt% coconut coir fiber in polyurethane foam cores as well as in sandwich composites. It was found that composites properties serve better in sandwich composites construction.

Properties of polyurethane foam/coconut coir fiber as a core material and as a sandwich composites component

International Nuclear Information System (INIS)

Azmi, M A; Abdullah, H Z; Idris, M I

2013-01-01

This research focuses on the fabrication and characterization of sandwich composite panels using glass fiber composite skin and polyurethane foam reinforced coconut coir fiber core. The main objectives are to characterize the physical and mechanical properties and to elucidate the effect of coconut coir fibers in polyurethane foam cores and sandwich composite panels. Coconut coir fibers were used as reinforcement in polyurethane foams in which later were applied as the core in sandwich composites ranged from 5 wt% to 20 wt%. The physical and mechanical properties found to be significant at 5 wt% coconut coir fiber in polyurethane foam cores as well as in sandwich composites. It was found that composites properties serve better in sandwich composites construction

Size-dependent properties of silica nanoparticles for Pickering stabilization of emulsions and foams

Energy Technology Data Exchange (ETDEWEB)

Kim, Ijung, E-mail: ijungkim@utexas.edu [The University of Texas at Austin, Department of Petroleum and Geosystems Engineering (United States); Worthen, Andrew J.; Johnston, Keith P. [The University of Texas at Austin, McKetta Department of Chemical Engineering (United States); DiCarlo, David A.; Huh, Chun [The University of Texas at Austin, Department of Petroleum and Geosystems Engineering (United States)

2016-04-15

Nanoparticles are a promising alternative to surfactants to stabilize emulsions or foams in enhanced oil recovery (EOR) processes due to their effectiveness in very harsh environments found in many of the oilfields around the world. While the size-dependent properties of nanoparticles have been extensively studied in the area of optics or cellular uptake, little is known on the effects of nanoparticle size on emulsion/foam generation, especially for EOR applications. In this study, silica nanoparticles with four different sizes (5, 12, 25, and 80 nm nominal diameter) but with the same surface treatment were employed to test their emulsion or foam generation behavior in high-salinity conditions. The decane-in-brine emulsion generated by sonication or flowing through sandpack showed smaller droplet size and higher apparent viscosity as the nanoparticle size decreased. Similarly, the CO{sub 2}-in-brine foam generation in sandstone or sandpacks was also significantly affected by the nanoparticle size, exhibiting higher apparent foam viscosity as the nanoparticle size decreased. In case of foam generation in sandstone cores with 5 nm nanoparticles, a noticeable hysteresis occurred when the flow velocity was initially increased and then decreased, implying a strong foam generation initially; and then the trapping of the generated foam in the rock pores, as the flow velocity decreased. On the other hand, weak foams stabilized with larger nanoparticles indicated a rapid coalescence of bubbles which prevented foam generation. Overall, stable emulsions/foams were achievable by the smaller particles as a result of greater diffusivity and/or higher number concentration, thus allowing more nanoparticles with higher surface area to volume ratio to be adsorbed at the fluid/fluid interfaces of the emulsion/foam dispersion.Graphical abstract.

Fabrication and performance of porous lithium sodium potassium niobate ceramic

Science.gov (United States)

Chen, Caifeng; Zhu, Yuan; Ji, Jun; Cai, Feixiang; Zhang, Youming; Zhang, Ningyi; Wang, Andong

2018-02-01

Porous lithium sodium potassium niobate (LNK) ceramic has excellent piezoelectric properties, chemical stability and great chemical compatibility. It has a good application potential in the field of biological bone substitute. In the paper, porous LNK ceramic was fabricated with egg albumen foaming agent by foaming method. Effects of preparation process of the porous LNK ceramic on density, phase structure, hole size and piezoelectric properties were researched and characterized. The results show that the influence factors of LNK solid content and foaming agent addition are closely relevant to properties of the porous LNK ceramic. When solid content is 65% and foaming agent addition is 30%, the porous LNK ceramic has uniform holes and the best piezoelectric properties.

Novel Bonding Process for CBW Protective Electrospun Fabric Laminates Phase 2

Science.gov (United States)

2011-12-01

thane Foam Knit Polyester Fabric Woven C otton Fabric Army C hemical Protective Uniform Polyacrylonitrile Electrospun Membrane Microporous PTFE...deposit more material per unit time, quickly building up an insulating layer beneath the nozzle tip. Again this pushes the fiber deposit outward to

Blending Novatein{sup ®} thermoplastic protein with PLA for carbon dioxide assisted batch foaming

Energy Technology Data Exchange (ETDEWEB)

Walallavita, Anuradha, E-mail: asw15@students.waikato.ac.nz; Verbeek, Casparus J. R., E-mail: jverbeek@waikato.ac.nz; Lay, Mark, E-mail: mclay@waikato.ac.nz [University of Waikato, Hamilton 3240 (New Zealand)

2016-03-09

The convenience of polymeric foams has led to their widespread utilisation in everyday life. However, disposal of synthetic petroleum-derived foams has had a detrimental effect on the environment which needs to be addressed. This study uses a clean and sustainable approach to investigate the foaming capability of a blend of two biodegradable polymers, polylactic acid (PLA) and Novatein® Thermoplastic Protein (NTP). PLA, derived from corn starch, can successfully be foamed using a batch technique developed by the Biopolymer Network Ltd. NTP is a patented formulation of bloodmeal and chemical additives which can be extruded and injection moulded similar to other thermoplastics. However, foaming NTP is a new area of study and its interaction with blowing agents in the batch process is entirely unknown. Subcritical and supercritical carbon dioxide have been examined individually in two uniquely designed pressure vessels to foam various compositions of NTP-PLA blends. Foamed material were characterised in terms of expansion ratio, cell size, and cellular morphology in order to study how the composition of NTP-PLA affects foaming with carbon dioxide. It was found that blends with 5 wt. % NTP foamed using subcritical CO{sub 2} expanded up to 11 times due to heterogeneous nucleation. Morphology analysis using scanning electron microscopy showed that foams blown with supercritical CO{sub 2} had a finer cell structure with consistent cell size, whereas, foams blown with subcritical CO{sub 2} ranged in cell size and showed cell wall rupture. Ultimately, this research would contribute to the production of a biodegradable foam material to be used in packaging applications, thereby adding to the application potential of NTP.

Cellularized Cellular Solids via Freeze-Casting.

Science.gov (United States)

Christoph, Sarah; Kwiatoszynski, Julien; Coradin, Thibaud; Fernandes, Francisco M

2016-02-01

The elaboration of metabolically active cell-containing materials is a decisive step toward the successful application of cell based technologies. The present work unveils a new process allowing to simultaneously encapsulate living cells and shaping cell-containing materials into solid-state macroporous foams with precisely controlled morphology. Our strategy is based on freeze casting, an ice templating materials processing technique that has recently emerged for the structuration of colloids into macroporous materials. Our results indicate that it is possible to combine the precise structuration of the materials with cellular metabolic activity for the model organism Saccharomyces cerevisiae. © 2015 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

Foam Microrheology

International Nuclear Information System (INIS)

KRAYNIK, ANDREW M.; LOEWENBERG, MICHAEL; REINELT, DOUGLAS A.

1999-01-01

The microrheology of liquid foams is discussed for two different regimes: static equilibrium where the capillary number Ca is zero, and the viscous regime where viscosity and surface tension are important and Ca is finite. The Surface Evolver is used to calculate the equilibrium structure of wet Kelvin foams and dry soap froths with random structure, i.e., topological disorder. The distributions of polyhedra and faces are compared with the experimental data of Matzke. Simple shearing flow of a random foam under quasistatic conditions is also described. Viscous phenomena are explored in the context of uniform expansion of 2D and 3D foams at low Reynolds number. Boundary integral methods are used to calculate the influence of Ca on the evolution of foam microstructure, which includes bubble shape and the distribution of liquid between films, Plateau borders, and (in 3D) the nodes where Plateau borders meet. The micromechanical point of view guides the development of structure-property-processing relationships for foams

dsmcFoam+: An OpenFOAM based direct simulation Monte Carlo solver

Science.gov (United States)

White, C.; Borg, M. K.; Scanlon, T. J.; Longshaw, S. M.; John, B.; Emerson, D. R.; Reese, J. M.

2018-03-01

dsmcFoam+ is a direct simulation Monte Carlo (DSMC) solver for rarefied gas dynamics, implemented within the OpenFOAM software framework, and parallelised with MPI. It is open-source and released under the GNU General Public License in a publicly available software repository that includes detailed documentation and tutorial DSMC gas flow cases. This release of the code includes many features not found in standard dsmcFoam, such as molecular vibrational and electronic energy modes, chemical reactions, and subsonic pressure boundary conditions. Since dsmcFoam+ is designed entirely within OpenFOAM's C++ object-oriented framework, it benefits from a number of key features: the code emphasises extensibility and flexibility so it is aimed first and foremost as a research tool for DSMC, allowing new models and test cases to be developed and tested rapidly. All DSMC cases are as straightforward as setting up any standard OpenFOAM case, as dsmcFoam+ relies upon the standard OpenFOAM dictionary based directory structure. This ensures that useful pre- and post-processing capabilities provided by OpenFOAM remain available even though the fully Lagrangian nature of a DSMC simulation is not typical of most OpenFOAM applications. We show that dsmcFoam+ compares well to other well-known DSMC codes and to analytical solutions in terms of benchmark results.

Characterization of geopolymer fly-ash based foams obtained with the addition of Al powder or H{sub 2}O{sub 2} as foaming agents

Energy Technology Data Exchange (ETDEWEB)

Ducman, V., E-mail: vilma.ducman@zag.si; Korat, L.

2016-03-15

Recent innovations in geopolymer technology have led to the development of various different types of geopolymeric products, including highly porous geopolymer-based foams, which are formed by the addition of foaming agents to a geopolymer fly-ash based matrix. These agents decompose, or react with the liquid matrix or oxygen in the matrix, resulting in the release of gases which form pores prior to the hardening of the gel. The hardened structure has good mechanical and thermal properties, and can therefore be used for applications in acoustic panels and in lightweight pre-fabricated components for thermal insulation purposes. This study presents the results of the pore-forming process in the case when two different foaming agents, i.e. aluminium powder amounting to 0.07, 0.13 and 0.20 mass. % and H{sub 2}O{sub 2} amounting to 0.5, 1.0, 1.5 and 2.0 mass. %, were added to a fly-ash geopolymer matrix. The physical, mechanical, and microstructural properties of the thus obtained foams, and the effects of the type and amount of the added foaming agent, are presented and discussed. Highly porous structures were obtained in the case of both of the investigated foaming agents, with overall porosities up to 59% when aluminium powder was added, and of up 48% when H{sub 2}O{sub 2} was added. In the latter case, when 2% of the H{sub 2}O{sub 2} foaming agent was added, finer pores (with diameters up to 500 μm) occurred in the structure, whereas somewhat larger pores (some had diameters greater than 1 mm) occurred when the same amount of aluminium powder was added. The mechanical properties of the investigated foams depended on their porosity. In the case of highly porous structures a compressive strength of 3.3 MPa was nevertheless achieved for the samples containing 0.2% of aluminium powder, and 3.7 MPa for those containing 2.0% of H{sub 2}O{sub 2}. - Highlights: • Preparation of geopolymer foams based on fly ash with the addition of Al powder or H{sub 2}O{sub 2} as

Polyimide-Foam/Aerogel Composites for Thermal Insulation

Science.gov (United States)

Williams, Martha; Fesmire, James; Sass, Jared; Smith, Trent; Weoser. Erol

2009-01-01

Composites of specific types of polymer foams and aerogel particles or blankets have been proposed to obtain thermal insulation performance superior to those of the neat polyimide foams. These composites have potential to also provide enhanced properties for vibration dampening or acoustic attenuation. The specific type of polymer foam is denoted "TEEK-H", signifying a series, denoted H, within a family of polyimide foams that were developed at NASA s Langley Research Center and are collectively denoted TEEK (an acronym of the inventors names). The specific types of aerogels include Nanogel aerogel particles from Cabot Corporation in Billerica, MA. and of Spaceloft aerogel blanket from Aspen Aerogels in Northborough, MA. The composites are inherently flame-retardant and exceptionally thermally stable. There are numerous potential uses for these composites, at temperatures from cryogenic to high temperatures, in diverse applications that include aerospace vehicles, aircraft, ocean vessels, buildings, and industrial process equipment. Some low-temperature applications, for example, include cryogenic storage and transfer or the transport of foods, medicines, and chemicals. Because of thermal cycling, aging, and weathering most polymer foams do not perform well at cryogenic temperatures and will undergo further cracking over time. The TEEK polyimides are among the few exceptions to this pattern, and the proposed composites are intended to have all the desirable properties of TEEK-H foams, plus improved thermal performance along with enhanced vibration or acoustic-attenuation performance. A composite panel as proposed would be fabricated by adding an appropriate amount of TEEK friable balloons into a mold to form a bottom layer. A piece of flexible aerogel blanket material, cut to the desired size and shape, would then be placed on the bottom TEEK layer and sandwiched between another top layer of polyimide friable balloons so that the aerogel blanket would become

Flexible Foam Model.

Energy Technology Data Exchange (ETDEWEB)

Neilsen, Michael K.; Lu, Wei-Yang; Werner, Brian T.; Scherzinger, William M.; Lo, Chi S.

2018-03-01

Experiments were performed to characterize the mechanical response of a 15 pcf flexible polyurethane foam to large deformation at different strain rates and temperatures. Results from these experiments indicated that at room temperature, flexible polyurethane foams exhibit significant nonlinear elastic deformation and nearly return to their original undeformed shape when unloaded. However, when these foams are cooled to temperatures below their glass transition temperature of approximately -35 o C, they behave like rigid polyurethane foams and exhibit significant permanent deformation when compressed. Thus, a new model which captures this dramatic change in behavior with temperature was developed and implemented into SIERRA with the name Flex_Foam to describe the mechanical response of both flexible and rigid foams to large deformation at a variety of temperatures and strain rates. This report includes a description of recent experiments. Next, development of the Flex Foam model for flexible polyurethane and other flexible foams is described. Selection of material parameters are discussed and finite element simulations with the new Flex Foam model are compared with experimental results to show behavior that can be captured with this new model.

Effects of SiC and MgO on aluminabased ceramic foams filters

Directory of Open Access Journals (Sweden)

CAO Da-li

2007-11-01

Full Text Available Alumina-based foam ceramic filters were fabricated by using alumina, SiC, magnesia powder as major materials. It has been found that this ceramic filter has a uniform macrostructure for filtering molten metals. The influences of SiC and magnesia content, the sintering temperatures on ceramic properties were discussed. Aluminabased foam ceramic filters containing 2.2 mass% magnesia and 7.6 mass% SiC has a compressive strength of 1.36 MPa and a thermal shock resistance of 5 times. Its main phases after 1 hour sintering at 1 500 consist of alumina, silicon carbide, spinel and mullite.

General strategy for fabricating thoroughly mesoporous nanofibers

KAUST Repository

Hou, Huilin

2014-12-03

Recently, preparation of mesoporous fibers has attracted extensive attentions because of their unique and broad applications in photocatalysis, optoelectronics, and biomaterials. However, it remains a great challenge to fabricate thoroughly mesoporous nanofibers with high purity and uniformity. Here, we report a general, simple and cost-effective strategy, namely, foaming-assisted electrospinning, for producing mesoporous nanofibers with high purity and enhanced specific surface areas. As a proof of concept, the as-fabricated mesoporous TiO2 fibers exhibit much higher photocatalytic activity and stability than both the conventional solid counterparts and the commercially available P25. The abundant vapors released from the introduced foaming agents are responsible for the creation of pores with uniform spatial distribution in the spun precursor fibers. The present work represents a critically important step in advancing the electrospinning technique for generating mesoporous fibers in a facile and universal manner.

Efficient and facile fabrication of hierarchical carbon foams with abundant nanoscale pores for use in supercapacitors

Energy Technology Data Exchange (ETDEWEB)

Xiong, Wei; Yang, Gui Jun; Yang, Tae Hyeon; Jung, Yong Ju [Dept. of Chemical Engineering, Korea University of Technology and Education (KOREATECH), Cheonan (Korea, Republic of); Liu, Shan Tang [School of Chemistry and Environmental Engineering, Wuhan Institute of Technology, Wuhan (China)

2017-03-15

Hierarchical carbon foams (HCFs) with micro-, meso-, and macropores were successfully synthesized via a two-step process: (1) polymerization in oil-in-water (O/W) emulsions without any hard templates and (2) carbonization at 850°C. With the aim of both enhancing the stability of the emulsion and forming a micro- and mesoporous structure during the carbonization process, potassium citrate was introduced in an aqueous solution of resorcinol and formaldehyde. A series of HCFs were fabricated by changing the mass ratio of potassium citrate to total carbon sources from 0.25 to 1.5. The effect of potassium citrate on the porous structure of HCFs was investigated through nitrogen sorption tests. The prepared HCFs exhibited well-developed porous structures of micro-, meso- and macropores and high surface areas. The structural characteristics of the HCFs, including pore size distribution, surface area, and porosity, were significantly dependent on the amount of potassium citrate. It was concluded that potassium citrate greatly contributed to the formation of carbon foams with nano-sized pore structures and high porosity. Interestingly, it was found that when the mass ratio of potassium citrate to total carbon sources was 0.5, the HCFs showed the highest specific surface area (⁓1360 m{sup 2}/g). Furthermore, the capacitive performances of the HCFs were evaluated in a 6.0 M KOH aqueous solution using typical electrochemical methods such as cyclic voltammetry and galvanostatic charge/discharge tests. The capacitance of the HCFs tended to increase with the increase in surface area. In particular, the HCFs with the highest surface area also exhibited excellent electrochemical properties (high capacitance of 224 F/g at 1.0 A/g, high rate capability of 191 F/g at 10.0 A/g). These features may be attributed to both the resulting interconnected pore structure that is easily accessible to ions and the high surface area. We believe that this synthesis strategy can be easily

Rigid Polyurethane Foam (RPF) Technology for Countermines (Sea) Program Phase II

Energy Technology Data Exchange (ETDEWEB)

WOODFIN,RONALD L.; FAUCETT,DAVID L.; HANCE,BRADLEY G.; LATHAM,AMY E.; SCHMIDT,C.O.

1999-10-01

This Phase II report documents the results of one subtask initiated under the joint Department of Energy (DOE)/Department of Defense (DoD) Memorandum of Understanding (MOU) for Countermine Warfare. The development of Rigid Polyurethane Foams for neutralization of mines and barriers in amphibious assault was the objective of the tasking. This phase of the program concentrated on formation of RPF in water, explosive mine simulations, and development of foam and fabric pontoons. Field experimentation was done primarily at the Energetic Materials Research and Testing Center (EMRTC) of the New Mexico Institute of Mining and Technology, Socorro, NM between February 1996 and September 1998.

Drainage effect in eutectic Al-Si foam using similar alporas process

International Nuclear Information System (INIS)

Filho, M.O.; Junior, A.C.S; Ferrandini, P.L.; Nakazato, A.Z.; Assis, W.L.S.

2016-01-01

Cellular materials have particular properties. This properties are very interesting in various type of industries, as construction, automobile and shipbuilding. Two reasons why metal foams are apply in more companies are difficult process control and high production costs. Therefore, this study aims to analyze the drainage effect in four samples produced with alloy Al-Si eutectic using CaCO 3 as foaming agent, since this is low cost than TiH 2 used normally in Alporas process and this foam have well pores uniform. For these samples has been used 700°C during all process, mixing time was 180 seconds, holding time was 150 seconds and 3,5 w.t% CaCO3. Therefore, these samples were cut transversally and analyzed what were the drainage effect on the apparent density, relative density and porosity. The free zone bubbles were noticed in all the samples. (author)

Cell adhesive ability of a biological foam ceramic with surface modification

International Nuclear Information System (INIS)

Zhang Yong; Li Xiaoyu; Feng Fan; Lin Yunfeng; Liao Yunmao; Tian, Weidong; Liu Lei

2008-01-01

Biological foam ceramic is a promising material for tissue engineering scaffold because of its biocompatibility, biodegradation and adequate pores measured from micrometer to nanometers. The aim of this study was to evaluate the adhesion and proliferation of adipose-derived stromal cells (ADSCs) on the biological foam ceramic coated with fibronectin. ADSCs were harvested from SD rats and passaged three times prior to seeding onto biological foam surface modified with fibronectin (50 μg/ml). Scaffold without surface modification served as control. To characterize cellular attachment, cells were incubated on the scaffold for 1 h and 3 h and then the cells attached onto the scaffold were counted. The difference of proliferation was appraised using MTT assay at day 1, 3, 5 and 7 before the cells reached confluence. After 7 days of culture, scanning electron microscope (SEM) was chosen to assess cell morphology and attachment of ADSCs on the biological foam ceramic. Attachment of ADSCs on the biological foam ceramic surface modified with fibronectin at 1 h or 3 h was substantially greater than that in control. MTT assay revealed that ADSCs proliferation tendency of the experimental group was nearly parallel to that of control. SEM view showed that ADSCs in the experimental groups connected more tightly and excreted more collagen than that in control. The coating of fibronectin could improve the cell adhesive ability of biological foam ceramics without evident effect on proliferation

Axial Crushing and Energy Absorption of Empty and Foam Filled Jute-glass/ Epoxy Bi-tubes

Directory of Open Access Journals (Sweden)

Khalid Asad A.

2016-01-01

Full Text Available Experimental work on the axial crushing of empty and polyurethane foam filled bi-tubular composite cone-tube has been carried out. Hand lay-up method was used to fabricate the bi-tubes using woven roving glass, jute and hybrid jute-glass/epoxy materials. The tubes were of 56 mm diameter, and the cones top diameters were 65 mm. Cone semi-apical angles of 5°, 10°, 15°, 20° and 25° were examined. Height of 120 mm was maintained for all the fabricated specimens. Effects of material used, cone semi apical angle and foam filler on the load-displacement relation, maximum load, crush force efficiency, and the specific energy absorption and failure mode were investigated. Results show that the foam filler improved the progressive crushing process, increased the maximum load and the absorbed energy of the bi-tubes. The maximum crushing load and the specific energy absorption increased with increasing the cone semi apical angle up to 20° for the empty bi-tubes and up to 25° for the foam filled bi-tubes. Progressive failure mode with fiber and matrix cracking was observed at the top narrow side of the fractured bi-tubes as well as at the bottom surface of 20° and 25° cone semi-apical angle bi-tubes.

PUR-PIR foam produced based on poly(hydroxybutyl citrate foamed founded with different factories

Directory of Open Access Journals (Sweden)

Liszkowska Joanna

2018-03-01

Full Text Available A poly(hydroxybutyl citrate p(HBC was obtained. The product compound produced in the solution during esterification, was added to rigid polyurethane-polyisocyanurate foams (PUR-PIR. The amount of petrochemical polyol in the foams was decreased in favor of the p(HBC from 0.1 to 0.5 equivalent. The foams were foamed in two ways: with distilled water (W foams and with Solkane 365/227 (S foams. The examination results of both foam series were compared. They showed that the foams foamed with water have higher softening temperature than the foams foamed with solkane. The retention values for both foam series are around 91–95%, and water absorption in the range of 0.7–3.2%. The anisotropy coefficient did not exceed 1.08 (the lowest value being 1.01.

Development of polylactide (PLA) and PLA nanocomposite foams in injection molding for automotive applications

Science.gov (United States)

Najafi Chaloupli, Naqi

Plastic materials are extensively used in automotive structures since they make cars more energy efficient. Recently, the automotive industry is searching for bio-based and renewable alternatives to petroleum-based plastics to reduce the dependence on fossil fuels. Among polymers originating from renewable sources, polylactide (PLA) has attracted significant interest. The use of this polymer in durable industries is promising. Fuel-efficient automobiles are nowadays demanded due to the increasing concerns about environmental and fuel issues. The automobile fuel efficiency can be improved by using a lightweight material and, thereby, reducing the automobile weight. A potential method to achieve this objective is the use of the foaming technology. Foam is a material where a gas phase is encapsulated by a solid phase. Foaming technology helps to manufacture lightweight parts with superior properties in comparison with their solid counterparts. The basic mechanisms of foaming process normally consists of gas implementation, formation of uniform polymer-gas solution, cell nucleation, cell growth and, finally, cell stabilization. PLA foaming has, however, proved to be difficult mainly due to poor rheological properties, small processing window, and slow crystallization kinetics. The ultimate purpose of this work is to reduce by 30 % the weight of polylactide (PLA)-clay based nanocomposites by manufacturing injection-molded foamed parts. To use standard processing equipment, a chemical blowing agent (CBA) was employed. The injection molding technique was utilized in this project because it is the most widely used fabrication process in industry that can produce complex shaped articles. This process, however, is more challenging than other foaming processes since it deals with many additional controlling parameters. In the first part of this project, we illustrated how long chain branching (LCB) and molecular structure impact the melt rheology, crystallization and batch

High-performance symmetric electrochemical capacitor based on graphene foam and nanostructured manganese oxide

CSIR Research Space (South Africa)

Bello, A

2013-01-01

Full Text Available We have fabricated a symmetric electrochemical capacitor with high energy and power densities based on a composite of graphene foam (GF) with 80 wt% of manganese oxide (MnO(sub2)) deposited by hydrothermal synthesis. Raman spectroscopy and X...

Infiltrated carbon foam composites

Science.gov (United States)

Lucas, Rick D. (Inventor); Danford, Harry E. (Inventor); Plucinski, Janusz W. (Inventor); Merriman, Douglas J. (Inventor); Blacker, Jesse M. (Inventor)

2012-01-01

An infiltrated carbon foam composite and method for making the composite is described. The infiltrated carbon foam composite may include a carbonized carbon aerogel in cells of a carbon foam body and a resin is infiltrated into the carbon foam body filling the cells of the carbon foam body and spaces around the carbonized carbon aerogel. The infiltrated carbon foam composites may be useful for mid-density ablative thermal protection systems.

Microstructural and mechanical properties of Al–SiO{sub 2} nanocomposite foams produced by an ultrasonic technique

Energy Technology Data Exchange (ETDEWEB)

Salehi, A., E-mail: am_salehi85@yahoo.com [Iranian Academic Center for Education, Culture and Research (ACECR), Mashhad Branch (Iran, Islamic Republic of); Department of Materials Engineering, Faculty of Engineering, Ferdowsi University of Mashhad, Mashhad (Iran, Islamic Republic of); Babakhani, A., E-mail: babakhani@um.ac.ir [Department of Materials Engineering, Faculty of Engineering, Ferdowsi University of Mashhad, Mashhad (Iran, Islamic Republic of); Zebarjad, S. Mojtaba, E-mail: mojtabazebarjad@shirazu.ac.ir [Department of Materials Engineering, Faculty of Engineering, Shiraz University, Shiraz (Iran, Islamic Republic of)

2015-06-25

In this study, nanocomposite foams reinforced with different weight percentages of silicon dioxide nanoparticles (0.25, 0.5, 0.75 and 1.0 wt%) were fabricated using the ultrasonic and stir casting techniques. For this purpose heat treated TiH{sub 2} was used as foaming agent. Microstructural studies were done by optical microscope and scanning electron microscope. Hardness evaluation of precursor nanocomposites showed that the hardness was significantly increased by the addition of SiO{sub 2} nanoparticles and Al–0.75 wt% SiO{sub 2} nanocomposite makes the highest hardness. Evaluation of compressive behavior of Al–SiO{sub 2} nanocomposite foams showed that the plateau stress increases more than 3 times as the foam relative density increases from 0.09 to 0.16. Energy absorption of Al–SiO{sub 2} nanocomposite foams has been found to be dependent on both relative density and structural properties.

Air Activated Self-Decontaminating Polydicyclopentadiene PolyHIPE Foams for Rapid Decontamination of Chemical Warfare Agents.

Science.gov (United States)

McGann, Christopher L; Daniels, Grant C; Giles, Spencer L; Balow, Robert B; Miranda-Zayas, Jorge L; Lundin, Jeffrey G; Wynne, James H

2018-06-01

The threat of chemical warfare agents (CWA) compels research into novel self-decontaminating materials (SDM) for the continued safety of first-responders, civilians, and active service personnel. The capacity to actively detoxify, as opposed to merely sequester, offending agents under typical environmental conditions defines the added value of SDMs in comparison to traditional adsorptive materials. Porous polymers, synthesized via the high internal phase emulsion (HIPE) templating, provide a facile fabrication method for materials with permeable open cellular structures that may serve in air filtration applications. PolyHIPEs comprising polydicyclopentadiene (polyDCPD) networks form stable hydroperoxide species following activation in air under ambient conditions. The hydroperoxide-containing polyDCPD materials react quickly with CWA simulants, Demeton-S and 2-chloroethyl ethyl sulfide, forming oxidation products as confirmed via gas chromatography mass spectrometry. The simplicity of the detoxification chemistry paired with the porous foam form factor presents an exciting opportunity for the development of self-decontaminating filter media. © 2018 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

Correlation of microstructure and compressive properties of amorphous matrix composites reinforced with tungsten continuous fibers or porous foams

International Nuclear Information System (INIS)

Son, Chang-Young; Lee, Sang-Bok; Lee, Sang-Kwan; Kim, Choongnyun Paul; Lee, Sunghak

2010-01-01

Zr-based amorphous alloy matrix composites reinforced with tungsten continuous fibers or porous foams were fabricated without pores or defects by liquid pressing process, and their microstructures and compressive properties were investigated. About 65-70 vol.% of tungsten reinforcements were homogeneously distributed inside the amorphous matrix. The compressive test results indicated that the tungsten-reinforced composites showed considerable plastic strain as the compressive load was sustained by fibers or foams. Particularly in the tungsten porous foam-reinforced composite, the compressive stress continued to increase according to the work hardening after the yielding, thereby leading to the maximum strength of 2764 MPa and the plastic strain of 39.4%. This dramatic increase in strength and ductility was attributed to the simultaneous and homogeneous deformation at tungsten foams and amorphous matrix since tungsten foams did not show anisotropy and tungsten/matrix interfaces were excellent.

Effect of Stabilization on Morphology Polystyrene and Supercritical Carbon Dioxide Thermoplastic Foams

Directory of Open Access Journals (Sweden)

Mozafar Mokhtari Motameni Shirvan

2016-01-01

Full Text Available Microcellular thermoplastic foams can be usually produced in a one-step batch system using a physical foaming agent which is dissolved in a polymer system under specific pressure and temperature, higher than the critical condition of solvent and the glass transition temperature of polymer and solvent mixture. By application of a sudden pressure drop the foam structure is formed through stages of nucleation, growth and coalescence. After pressure drop, if the foam temperature is reduced below the glass transition of the gas-polymer mixture, the cells stop growing which results in a foam with stabilized morphology. This stabilization stage has not been thoroughly focused in previous studies. In this work, polystyrene as a polymer system and supercritical carbon dioxide as a solvent were used at 18.5 MPa pressure and different temperatures. The stabilization process took place within milliseconds and helped to a better understanding of cellular structure in thermoplastic foams. In this mechanism, the nucleation takes place in the phase transition of solvent molecules at supercritical state to the gas state and the formation of very small nuclei containing gas molecules between polymer chains. The energy originated from the nuclei growth is in competition with the elastic energy of polymer chains, and the predominance of one type of energy over another determines the final cell size. The results showed that the effect of stabilization process on the structure of the foam depended on the foaming temperature. Stabilization at 110°C resulted in a 50% cell size reduction and a 60% cell density promotion, while at lower temperatures, the stabilization led to greater cell size and reduced cell density.

Development of the fabrication of ultra-low density ploy (4-methyl-1-pentene) (PMP) foams by thermal induced phase-inversion technique

International Nuclear Information System (INIS)

Zhang Lin; Wang Chaoyang; Luo Xuan; Du Kai; Tu Haiyan; Fan Hong; Luo Qing; Yuan Guanghui; Huang Lizhen

2003-01-01

By thermally induced phase-inversion technique, ploy (4-methyl-1-pentene) (PMP) foams are successfully prepared; the density and pore size are 3-80 mg/cm 3 and 1-20 μm respectively. Durene/naphthalene (60/40) is confirmed as the suitable solvent/nonsolvent binary system. The PMP's thermal properties are characterized by TG-DSC system. It is found that the foams thermal properties depend on the density. The thermal analysis method is utilized to measure the gelation of PMP in the binary solvent/nonsolvent system. The range of gelation temperature is preliminarily determined. The influence of mixture system composition and the cooling rate during the making of foams is discussed. TG-DSC is applied to determine the thermal properties of low-density PMP foams prepared in the laboratory. And the effect of density change on the thermal stability of foams are studied. The thermal analysis data play a great role in improving the foam quality. (authors)

The utilization of stone ash on cellular lightweight concrete

Science.gov (United States)

Karolina, R.; Sianipar, Y. G. C.

2018-02-01

Lightweight concrete brick is a brick which made of cement, sand, water, and foam as the basic composition. This brick are divided into 2, based on the foam used such as AAC (Autoclave Aerated Concrete) that use aluminium paste and CLC(Cellular Lightweight Concrete) that use foaming agent from BASF as its foaming material. In this trial, the lightweight brick that are ging to be use are the CLC with foaming agent as its foaming material with the mixture of stone ash that are produced by the Stone Crusher with spesific gravity 2666 kg/m3 as their partly sand substitution . In this research, the stone ash variant that are used are 10%, 15%, and 20% from the amount of sand that planned before. After casting, the result of the 10% will receive a reduction of compressive strength while an increasing in absorption as 25.07% and 39.005% and the 15% variant will recieve a reduction of compressive strength as much as 65.8% and a reduction of absorption as much as 17.441% and the 20% variant will recieve a reduction of compressive strength as much as 67.4% while an increasing of absorption as much as 17.956%.

Dielectric and Radiative Properties of Sea Foam at Microwave Frequencies: Conceptual Understanding of Foam Emissivity

OpenAIRE

Peter W. Gaiser; Magdalena D. Anguelova

2012-01-01

Foam fraction can be retrieved from space-based microwave radiometric data at frequencies from 1 to 37 GHz. The retrievals require modeling of ocean surface emissivity fully covered with sea foam. To model foam emissivity well, knowledge of foam properties, both mechanical and dielectric, is necessary because these control the radiative processes in foam. We present a physical description of foam dielectric properties obtained from the foam dielectric constant including foam skin depth; foam ...

Production, properties, and applications of hydrocolloid cellular solids.

Science.gov (United States)

Nussinovitch, Amos

2005-02-01

Many common synthetic and edible materials are, in fact, cellular solids. When classifying the structure of cellular solids, a few variables, such as open vs. closed cells, flexible vs. brittle cell walls, cell-size distribution, cell-wall thickness, cell shape, the uniformity of the structure of the cellular solid and the different scales of length are taken into account. Compressive stress-strain relationships of most cellular solids can be easily identified according to their characteristic sigmoid shape, reflecting three deformation mechanisms: (i) elastic distortion under small strains, (ii) collapse and/or fracture of the cell walls, and (iii) densification. Various techniques are used to produce hydrocolloid (gum) cellular solids. The products of these include (i) sponges, obtained when the drying gel contains the occasionally produced gas bubbles; (ii) sponges produced by the immobilization of microorganisms; (iii) solid foams produced by drying foamed solutions or gels containing oils, and (iv) hydrocolloid sponges produced by enzymatic reactions. The porosity of the manufactured cellular solid is subject to change and depends on its composition and the processing technique. The porosity is controlled by a range of methods and the resulting surface structures can be investigated by microscopy and analyzed using fractal methods. Models used to describe stress-strain behaviors of hydrocolloid cellular solids as well as multilayered products and composites are discussed in detail in this manuscript. Hydrocolloid cellular solids have numerous purposes, simple and complex, ranging from dried texturized fruits to carriers of vitamins and other essential micronutrients. They can also be used to control the acoustic response of specific dry food products, and have a great potential for future use in countless different fields, from novel foods and packaging to medicine and medical care, daily commodities, farming and agriculture, and the environmental, chemical

Bubble and foam chemistry

CERN Document Server

Pugh, Robert J

2016-01-01

This indispensable guide will equip the reader with a thorough understanding of the field of foaming chemistry. Assuming only basic theoretical background knowledge, the book provides a straightforward introduction to the principles and properties of foams and foaming surfactants. It discusses the key ideas that underpin why foaming occurs, how it can be avoided and how different degrees of antifoaming can be achieved, and covers the latest test methods, including laboratory and industrial developed techniques. Detailing a variety of different kinds of foams, from wet detergents and food foams, to polymeric, material and metal foams, it connects theory to real-world applications and recent developments in foam research. Combining academic and industrial viewpoints, this book is the definitive stand-alone resource for researchers, students and industrialists working on foam technology, colloidal systems in the field of chemical engineering, fluid mechanics, physical chemistry, and applied physics.

Biocompatible evaluation of barium titanate foamed ceramic structures for orthopedic applications.

Science.gov (United States)

Ball, Jordan P; Mound, Brittnee A; Nino, Juan C; Allen, Josephine B

2014-07-01

The potential of barium titanate (BT) to be electrically active makes it a material of interest in regenerative medicine. To enhance the understanding of this material for orthopedic applications, the in vitro biocompatibility of porous BT fabricated using a direct foaming technique was investigated. Characterization of the resultant foams yielded an overall porosity between 50 and 70% with average pore size in excess of 30 µm in diameter. A mouse osteoblast (7F2) cell line was cultured with the BT to determine the extent of the foams' toxicity using a LDH assay. After 72 h, BT foams showed a comparable cytotoxicity of 6.4 ± 0.8% to the 8.4 ± 1.5% of porous 45S5 Bioglass®. The in vitro inflammatory response elicited from porous BT was measured as a function of tumor necrosis factor alpha (TNF-α) secreted from a human monocytic leukemia cell line (THP-1). Results indicate that the BT foams do not cause a significant inflammatory response, eliciting a 9.4 ± 1.3 pg of TNF-α per mL of media compared with 20.2 ± 2.3 pg/mL from untreated cells. These results indicate that porous BT does not exhibit short term cytotoxicity and has potential for orthopedic tissue engineering applications. © 2013 Wiley Periodicals, Inc.

Foam engineering fundamentals and applications

CERN Document Server

2012-01-01

Containing contributions from leading academic and industrial researchers, this book provides a much needed update of foam science research. The first section of the book presents an accessible summary of the theory and fundamentals of foams. This includes chapters on morphology, drainage, Ostwald ripening, coalescence, rheology, and pneumatic foams. The second section demonstrates how this theory is used in a wide range of industrial applications, including foam fractionation, froth flotation and foam mitigation. It includes chapters on suprafroths, flotation of oil sands, foams in enhancing petroleum recovery, Gas-liquid Mass Transfer in foam, foams in glass manufacturing, fire-fighting foam technology and consumer product foams.

Foams theory, measurements, and applications

CERN Document Server

Khan, Saad A

1996-01-01

This volume discusses the physics and physical processes of foam and foaming. It delineates various measurement techniques for characterizing foams and foam properties as well as the chemistry and application of foams. The use of foams in the textile industry, personal care products, enhanced oil recovery, firefighting and mineral floatation are highlighted, and the connection between the microstructure and physical properties of foam are detailed. Coverage includes nonaqueous foams and silicone antifoams, and more.

Fractal Loop Heat Pipe Performance Comparisons of a Soda Lime Glass and Compressed Carbon Foam Wick

Science.gov (United States)

Myre, David; Silk, Eric A.

2014-01-01

This study compares heat flux performance of a Loop Heat Pipe (LHP) wick structure fabricated from compressed carbon foam with that of a wick structure fabricated from sintered soda lime glass. Each wick was used in an LHP containing a fractal based evaporator. The Fractal Loop Heat Pipe (FLHP) was designed and manufactured by Mikros Manufacturing Inc. The compressed carbon foam wick structure was manufactured by ERG Aerospace Inc., and machined to specifications comparable to that of the initial soda lime glass wick structure. Machining of the compressed foam as well as performance testing was conducted at the United States Naval Academy. Performance testing with the sintered soda lime glass wick structures was conducted at NASA Goddard Space Flight Center. Heat input for both wick structures was supplied via cartridge heaters mounted in a copper block. The copper heater block was placed in contact with the FLHP evaporator which had a circular cross-sectional area of 0.88 cm(sup 2). Twice distilled, deionized water was used as the working fluid in both sets of experiments. Thermal performance data was obtained for three different Condenser/Subcooler temperatures under degassed conditions. Both wicks demonstrated comparable heat flux performance with a maximum of 75 W/cm observed for the soda lime glass wick and 70 W /cm(sup 2) for the compressed carbon foam wick.

In situ production of microporous foams in sub-millimeter cylindrical gold targets

International Nuclear Information System (INIS)

Fan Yongheng; Luo Xuan; Fang Yu; Ren Hongbo; Yuan Guanghui; Wang Honglian; Zhou Lan; Zhang Lin; Du Kai

2009-01-01

The preparation of microcellular foam in sub-millimeter cylindrical gold targets is described. Small, open-ended, gold cylinders of 400 μm diameter, 700 μm length, and 20 μm wall thickness were fabricated by electroplating gold onto a silicon bronze mandrel and leaching the mandrel with concentrated nitric acid. After several rinsing and cleaning steps, the cylinders were filled with a solution containing acrylate monomers. The solution was polymerized in situ with ultraviolet light to produce a gel. Precipitation of these gels in a non-solvent such as methanol and subsequent drying by means of a critical point drying apparatus produced cylinders filled with microporous foams. The foams have densities of 50 mg · cm -3 and cell sizes on more than 1 μm. They fill the cylinders completely without shrinkage during the drying process, and need no subsequent machining. (authors)

Starch/fiber/poly(lactic acid) foam and compressed foam composites

Science.gov (United States)

Composites of starch, fiber, and poly(lactic acid) (PLA) were made using a foam substrate formed by dehydrating starch or starch/fiber gels. PLA was infiltrated into the dry foam to provide better moisture resistance. Foam composites were compressed into plastics using force ranging from 4-76MPa. Te...

Preparation and magnetic properties of the Sr-hexaferrite with foam structure

Energy Technology Data Exchange (ETDEWEB)

Guerrero, A.L., E-mail: azdlobo@gmail.com [Instituto de Física-UASLP, Álvaro Obregón 64, Centro. San Luis Potosí, S.L.P. (Mexico); Facultad de Ingeniería-UASLP, Álvaro Obregón 64, Centro. San Luis Potosí, S.L.P. (Mexico); Espericueta, D.L. [Facultad de Ingeniería-UASLP, Álvaro Obregón 64, Centro. San Luis Potosí, S.L.P. (Mexico); Facultad de Ciencias-UASLP, Álvaro Obregón 64, Centro. San Luis Potosí, S.L.P. (Mexico); Palomares-Sánchez, S.A. [Facultad de Ciencias-UASLP, Álvaro Obregón 64, Centro. San Luis Potosí, S.L.P. (Mexico); Elizalde-Galindo, J.T. [Instituto de Ingeniería y Tecnología-UACJ, Av. Plutarco Elías Calles 1210, Fovissste Chamizal, Ciudad Juárez, Chihuahua (Mexico); Watts, B.E [IMEM-CNR, Parco Area delle Scienze 37/A, 43124 Parma (Italy); Mirabal-García, M. [Instituto de Física-UASLP, Álvaro Obregón 64, Centro. San Luis Potosí, S.L.P. (Mexico)

2016-12-01

This work reports an optimal way to fabricate strontium hexaferrite with porous-reticulated structure using a variation of the replication technique and taking two different precursors, one obtained from the coprecipitation and the other from the ceramic method. Changes made to the original replication technique include the addition of Arabic gum as binder, and the addition of ethylene glycol to form the ceramic sludge. In addition, some parameters such as the relation between solid material and liquid phase, the quantity of binder and the heat treatment were varied to obtain high quality magnetic foams. Two polymeric sponges were used as patterns, one with average pore size of 300 μm diameter and the other with 1100 μm. The characterization of the samples included the analysis of the structure and phase purity, the magnetic properties, the remanence properties, magnetic interactions and the microstructural characteristics. Results indicate that both, the powder precursors and the polymeric pattern play an important role in the configuration of the foam structure and this configuration has an important influence on the dipolar interactions which tend to demagnetize the samples. In addition, it was analyzed the behavior between the minimum value of the δM curves and the hysteresis properties. - Highlights: • New way to obtain Sr-hexaferrite with foam structure and high magnetic performance. • Relation between pore structure and the magnetic properties in ceramic foams. • Analysis of magnetostatic interactions with the magnetism of Sr-hexaferrite foams. • Relation between microstructural characteristics and the magnetization of the foams.

Preparation and magnetic properties of the Sr-hexaferrite with foam structure

International Nuclear Information System (INIS)

Guerrero, A.L.; Espericueta, D.L.; Palomares-Sánchez, S.A.; Elizalde-Galindo, J.T.; Watts, B.E; Mirabal-García, M.

2016-01-01

This work reports an optimal way to fabricate strontium hexaferrite with porous-reticulated structure using a variation of the replication technique and taking two different precursors, one obtained from the coprecipitation and the other from the ceramic method. Changes made to the original replication technique include the addition of Arabic gum as binder, and the addition of ethylene glycol to form the ceramic sludge. In addition, some parameters such as the relation between solid material and liquid phase, the quantity of binder and the heat treatment were varied to obtain high quality magnetic foams. Two polymeric sponges were used as patterns, one with average pore size of 300 μm diameter and the other with 1100 μm. The characterization of the samples included the analysis of the structure and phase purity, the magnetic properties, the remanence properties, magnetic interactions and the microstructural characteristics. Results indicate that both, the powder precursors and the polymeric pattern play an important role in the configuration of the foam structure and this configuration has an important influence on the dipolar interactions which tend to demagnetize the samples. In addition, it was analyzed the behavior between the minimum value of the δM curves and the hysteresis properties. - Highlights: • New way to obtain Sr-hexaferrite with foam structure and high magnetic performance. • Relation between pore structure and the magnetic properties in ceramic foams. • Analysis of magnetostatic interactions with the magnetism of Sr-hexaferrite foams. • Relation between microstructural characteristics and the magnetization of the foams.

Cellular Energy Absorbing TRIP-Steel/Mg-PSZ Composite: Honeycomb Structures Fabricated by a New Extrusion Powder Technology

Directory of Open Access Journals (Sweden)

Ulrich Martin

2010-01-01

Full Text Available Lightweight linear cellular composite materials on basis of austenite stainless TRIP- (TRansformation Induced Plasticity- steel as matrix with reinforcements of MgO partially stabilized zirconia (Mg-PSZ are described. Two-dimensional cellular materials for structural applications are conventionally produced by sheet expansion or corrugation processes. The presented composites are fabricated by a modified ceramic extrusion powder technology. Characterization of the microstructure in as-received and deformed conditions was carried out by optical and scanning electron microscopy. Magnetic balance measurements and electron backscatter diffraction (EBSD were used to identify the deformation-induced martensite evolution in the cell wall material. The honeycomb composite samples exhibit an increased strain hardening up to a certain engineering compressive strain and an extraordinary high specific energy absorption per unit mass and unit volume, respectively. Based on improved property-to-weight ratio such linear cellular structures will be of interest as crash absorbers or stiffened core materials for aerospace, railway, or automotive applications.

Centrifugation-Assisted Fog-Collecting Abilities of Metal-Foam Structures with Different Surface Wettabilities.

Science.gov (United States)

Ji, Keju; Zhang, Jun; Chen, Jia; Meng, Guiyun; Ding, Yafei; Dai, Zhendong

2016-04-20

The collection of water from fog is a simple and sustainable means of obtaining freshwater for human and animal consumption. Herein, we address the use of metal foam in fog collection and present a novel fog-collecting device fabricated from copper foam. This device, which can also be used in other liquid-gas separation applications, is a 3D extension of biologically inspired 1D and 2D materials. The network structure of the 3D material effectively increased the contact area and interaction time of the skeleton structure and fog compared to those of traditional 2D fog-collecting materials. The main aspects investigated in this study were the influences of the inertial centrifugal force generated by rotating the metal-foam samples and the use of samples with different surface wettabilities on the fog-collecting performance. Superhydrophilic and superhydrophobic samples were found to have higher collection efficiencies at low and high rotational speeds, respectively, and a maximum efficiency of 86% was achieved for superhydrophobic copper foam (20 pores per inch) rotated at 1500 rpm.

Bio-Based Polyols from Seed Oils for Water-Blown Rigid Polyurethane Foam Preparation

Directory of Open Access Journals (Sweden)

Paweena Ekkaphan

2016-01-01

Full Text Available The preparation of water-blown rigid polyurethane (RPUR foams using bio-based polyols from sesame seed oil and pumpkin seed oil has been reported. Polyols synthesis involved two steps, namely, hydroxylation and alcoholysis reaction. FTIR, NMR, and ESI-MS were used to monitor the process of the synthesized polyols and their physicochemical properties were determined. The resulting polyols have OH number in the range of 340–351 mg KOH/g. RPUR foams blown with water were produced from the reaction of biopolyols with commercial polymeric methylene diphenyl diisocyanate (PMDI. The proper PUR formulations can be manipulated to produce the desired material applications. These seed oil-based RPUR foams exhibited relatively high compressive strength (237.7–240.2 kPa with the density in the range of 40–45 kg/m3. Additionally, the cell foam morphology investigated by scanning electron microscope indicated that their cellular structure presented mostly polygonal closed cells. The experimental results demonstrate that these bio-based polyols can be used as an alternative starting material for RPUR production.

Fabrication and properties of carbon network reinforced composite fuel

International Nuclear Information System (INIS)

Umer, Malik Adeel; Mistarihi, Qusai Mahmoud; Kim, Joon Hui; Hong, Soon Hyung; Ryu, Ho Jin

2014-01-01

Zirconium dioxide composites reinforced with 3D glassy carbon foam was fabricated using Spark Plasma Sintering (SPS) with a heating rate of 100degC/min and a uniaxial pressure of 50 MPa at 1500degC, 1600degC, and 1700degC, respectively. The effect of carbon foam on the thermal properties of the ZrO 2 composites was investigated. In addition, the effect of the sintering temperature on the densification of the composites was also investigated and the optimized sintering temperature was identified. The microstructures of 3D carbon foam reinforced ZrO 2 composites showed that the 3D shape of carbon foam was retained after the sintering process, and the ZrO 2 was homogeneously distributed within the 3D carbon foam. At the interfaces between the 3D carbon foam and ZrO 2 , neither a chemical reaction nor a new phase formation was detected by Scanning Electron Microscopy (SEM) and X-ray Diffractometry (XRD). The thermal diffusivity of carbon foam reinforced ZrO 2 composites measured at 1100degC was increased by 47% and reached to 0.66 mm 2 s -1 and the thermal conductivity was increased by 50% and reached to 2.428 W/m-K. (author)

Three dimensional carbon-bubble foams with hierarchical pores for ultra-long cycling life supercapacitors.

Science.gov (United States)

Wang, Bowen; Zhang, Weigang; Wang, Lei; Wei, Jiake; Bai, Xuedong; Liu, Jingyue; Zhang, Guanhua; Duan, Huigao

2018-07-06

Design and synthesis of integrated, interconnected porous structures are critical to the development of high-performance supercapacitors. We develop a novel and facile synthesis technic to construct three-dimensional carbon-bubble foams with hierarchical pores geometry. The carbon-bubble foams are fabricated by conformally coating, via catalytic decomposition of ethanol, a layer of carbon coating onto the surfaces of pre-formed ZnO foams and then the removal of the ZnO template by a reduction-evaporation process. Both the wall thickness and the pore size can be well tuned by adjusting the catalytic decomposition time and temperature. The as-synthesized carbon-bubble foams electrode retains 90.3% of the initial capacitance even after 70 000 continuous cycles under a high current density of 20 A g -1 , demonstrating excellent long-time electrochemical and cycling stability. The symmetric device displays rate capability retention of 81.8% with the current density increasing from 0.4 to 20 A g -1 . These achieved electrochemical performances originate from the unique structural design of the carbon-bubble foams, which provide not only abundant transport channels for electron and ion but also high active surface area accessible by the electrolyte ions.

Self-fitting shape memory polymer foam inducing bone regeneration: A rabbit femoral defect study.

Science.gov (United States)

Xie, Ruiqi; Hu, Jinlian; Hoffmann, Oskar; Zhang, Yuanchi; Ng, Frankie; Qin, Tingwu; Guo, Xia

2018-04-01

Although tissue engineering has been attracted greatly for healing of critical-sized bone defects, great efforts for improvement are still being made in scaffold design. In particular, bone regeneration would be enhanced if a scaffold precisely matches the contour of bone defects, especially if it could be implanted into the human body conveniently and safely. In this study, polyurethane/hydroxyapatite-based shape memory polymer (SMP) foam was fabricated as a scaffold substrate to facilitate bone regeneration. The minimally invasive delivery and the self-fitting behavior of the SMP foam were systematically evaluated to demonstrate its feasibility in the treatment of bone defects in vivo. Results showed that the SMP foam could be conveniently implanted into bone defects with a compact shape. Subsequently, it self-matched the boundary of bone defects upon shape-recovery activation in vivo. Micro-computed tomography determined that bone ingrowth initiated at the periphery of the SMP foam with a constant decrease towards the inside. Successful vascularization and bone remodeling were also demonstrated by histological analysis. Thus, our results indicate that the SMP foam demonstrated great potential for bone regeneration. Copyright © 2018 Elsevier B.V. All rights reserved.

Multifunctional foaming agent to prepare aluminum foam with enhanced mechanical properties

Science.gov (United States)

Li, Xun; Liu, Ying; Ye, Jinwen; An, Xuguang; Ran, Huaying

2018-03-01

In this paper, CuSO4 was used as foaming agent to prepare close cell Aluminum foam(Al foam) at the temperature range of 680 °C ∼ 758 °C for the first time. The results show that CuSO4 has multifunctional such as, foaming, viscosity increasing, reinforcement in Al matrix, it has a wide decomposition temperature range of 641 °C ∼ 816 °C, its sustain-release time is 5.5 min at 758 °C. The compression stress and energy absorption of CuSO4-Al foam is 6.89 Mpa and 4.82 × 106 J m‑3(compression strain 50%), which are 77.12% and 99.17% higher than that of TiH2-Al foam at the same porosity(76% in porosity) due to the reinforcement in Al matrix and uniform pore dispersion.

Size effects in the mechanical behavior of cellular materials

NARCIS (Netherlands)

Tekoglu, C; Onck, PR

Effective mechanical properties of cellular materials depend strongly on the specimen size to the cell size ratio. Experimental studies performed on aluminium foams show that under uniaxial compression, the stiffness of these materials falls below the corresponding bulk value, when the ratio of the

Foam Glass for Construction Materials

DEFF Research Database (Denmark)

Petersen, Rasmus Rosenlund

2016-01-01

Foaming is commonly achieved by adding foaming agents such as metal oxides or metal carbonates to glass powder. At elevated temperature, the glass melt becomes viscous and the foaming agents decompose or react to form gas, causing a foamy glass melt. Subsequent cooling to room temperature, result...... in a solid foam glass. The foam glass industry employs a range of different melt precursors and foaming agents. Recycle glass is key melt precursors. Many parameters influence the foaming process and optimising the foaming conditions is very time consuming. The most challenging and attractive goal is to make...... low density foam glass for thermal insulation applications. In this thesis, it is argued that the use of metal carbonates as foaming agents is not suitable for low density foam glass. A reaction mechanism is proposed to justify this result. Furthermore, an in situ method is developed to optimise...

Green engineering: Green composite material, biodiesel from waste coffee grounds, and polyurethane bio-foam

Science.gov (United States)

Cheng, Hsiang-Fu

In this thesis we developed several ways of producing green materials and energy resources. First, we developed a method to fabricate natural fibers composites, with the purpose to develop green textile/woven composites that could potentially serve as an alternative to materials derived from non-renewable sources. Flax and hemp fabrics were chosen because of their lightweight and exceptional mechanical properties. To make these textile/woven composites withstand moist environments, a commercially available marine resin was utilized as a matrix. The tensile, three-point bending, and edgewise compression strengths of these green textile/woven composites were measured using ASTM protocols. Secondly, we developed a chemical procedure to obtain oil from waste coffee grounds; we did leaching and liquid extractions to get liquid oil from the solid coffee. This coffee oil was used to produce bio-diesel that could be used as a substitute for petroleum-based diesel. Finally, polyurethane Bio-foam formation utilized glycerol that is the by-product from the biodiesel synthesis. A chemical synthesis procedure from the literature was used as the reference system: a triol and isocynate are mixed to produce polyurethane foam. Moreover, we use a similar triol, a by-product from bio-diesel synthesis, to reproduce polyurethane foam.

Enhancement in insulation and mechanical properties of PMMA nanocomposite foams infused with multi-walled carbon nanotubes.

Science.gov (United States)

Yeh, Jui-Ming; Chang, Kung-Chin; Peng, Chih-Wei; Lai, Mei-Chun; Hwang, Shyh-Shin; Lin, Hong-Ru; Liou, Shir-Joe

2011-08-01

In this study, PMMA/CNTs composite materials with carboxyl-multi walled carbon nanotubes (c-MWNTs) or untreated MWNTs were prepared via in-situ bulk polymerization. The as-prepared PMMA/CNTs composite materials were then characterized by Fourier-Transformation infrared (FTIR) spectroscopy, and transmission electron microscopy (TEM). The molecular weights of PMMA extracted from PMMA/CNTs composite materials and bulk PMMA were determined by gel permeation chromatography (GPC) with THF used as the eluant. The PMMA/CNTs composite materials were used to produce foams by a batch process in an autoclave using nitrogen as foaming agent. The cellular microstructure, insulation and compressive mechanical properties of PMMA/CNTs composite foams were also investigated in detail. Compared to neat PMMA foam, the presence of CNTs increases in cell density and reduces cell size. The insulation and compressive mechanical properties of PMMA/CNTs composite foams were found to improve substantially those of neat PMMA foam. In particular, 22.6% decrease in thermal conductivity, 19.7% decrease in dielectric constant and 160% increase in compressive modulus were observed with the addition of 0.3 wt% carboxyl-multi walled carbon nanotubes (c-MWNTs).

Preparation of three-dimensional shaped aluminum alloy foam by two-step foaming

International Nuclear Information System (INIS)

Shang, J.T.; Xuming, Chu; Deping, He

2008-01-01

A novel method, named two-step foaming, was investigated to prepare three-dimensional shaped aluminum alloy foam used in car industry, spaceflight, packaging and related areas. Calculations of thermal decomposition kinetics of titanium hydride showed that there is a considerable amount of hydrogen releasing when the titanium hydride is heated at a relatively high temperature after heated at a lower temperature. The hydrogen mass to sustain aluminum alloy foam, having a high porosity, was also estimated by calculations. Calculations indicated that as-received titanium hydride without any pre-treatment can be used as foaming agents in two-step foaming. The processes of two-step foaming, including preparing precursors and baking, were also studied by experiments. Results showed that, low titanium hydride dispersion temperature, long titanium hydride dispersion time and low precursors porosity are beneficial to prepare three-dimensional shaped aluminum alloy foams with uniform pores

Thermal performance enhancement of erythritol/carbon foam composites via surface modification of carbon foam

Science.gov (United States)

Li, Junfeng; Lu, Wu; Luo, Zhengping; Zeng, Yibing

2017-03-01

The thermal performance of the erythritol/carbon foam composites, including thermal diffusivity, thermal capacity, thermal conductivity and latent heat, were investigated via surface modification of carbon foam using hydrogen peroxide as oxider. It was found that the surface modification enhanced the wetting ability of carbon foam surface to the liquid erythritol of the carbon foam surface and promoted the increase of erythritol content in the erythritol/carbon foam composites. The dense interfaces were formed between erythritol and carbon foam, which is due to that the formation of oxygen functional groups C=O and C-OH on the carbon surface increased the surface polarity and reduced the interface resistance of carbon foam surface to the liquid erythritol. The latent heat of the erythritol/carbon foam composites increased from 202.0 to 217.2 J/g through surface modification of carbon foam. The thermal conductivity of the erythritol/carbon foam composite before and after surface modification further increased from 40.35 to 51.05 W/(m·K). The supercooling degree of erythritol also had a large decrease from 97 to 54 °C. Additionally, the simple and effective surface modification method of carbon foam provided an extendable way to enhance the thermal performances of the composites composed of carbon foams and PCMs.

Foam-oil interaction in porous media: implications for foam assisted enhanced oil recovery.

Science.gov (United States)

Farajzadeh, R; Andrianov, A; Krastev, R; Hirasaki, G J; Rossen, W R

2012-11-15

The efficiency of a foam displacement process in enhanced oil recovery (EOR) depends largely on the stability of foam films in the presence of oil. Experimental studies have demonstrated the detrimental impact of oil on foam stability. This paper reviews the mechanisms and theories (disjoining pressure, coalescence and drainage, entering and spreading of oil, oil emulsification, pinch-off, etc.) suggested in the literature to explain the impact of oil on foam stability in the bulk and porous media. Moreover, we describe the existing approaches to foam modeling in porous media and the ways these models describe the oil effect on foam propagation in porous media. Further, we present various ideas on an improvement of foam stability and longevity in the presence of oil. The outstanding questions regarding foam-oil interactions and modeling of these interactions are pointed out. Copyright © 2012 Elsevier B.V. All rights reserved.

Carbon particle induced foaming of molten sucrose for the preparation of carbon foams

International Nuclear Information System (INIS)

Narasimman, R.; Vijayan, Sujith; Prabhakaran, K.

2014-01-01

Graphical abstract: - Highlights: • An easy method for the preparation of carbon foam from sucrose is presented. • Wood derived activated carbon particles are used to stabilize the molten sucrose foam. • The carbon foams show relatively good mechanical strength. • The carbon foams show excellent CO 2 adsorption and oil absorption properties. • The process could be scaled up for the preparation of large foam bodies. - Abstract: Activated carbon powder was used as a foaming and foam setting agent for the preparation of carbon foams with a hierarchical pore structure from molten sucrose. The rheological measurements revealed the interruption of intermolecular hydrogen bonding in molten sucrose by the carbon particles. The carbon particles stabilized the bubbles in molten sucrose by adsorbing on the molten sucrose–gas interface. The carbon foams obtained at the activated carbon powder to sucrose weight ratios in the range of 0–0.25 had a compressive strength in the range of 1.35–0.31 MPa. The produced carbon foams adsorb 2.59–3.04 mmol/g of CO 2 at 760 mmHg at 273 K and absorb oil from oil–water mixtures and surfactant stabilized oil-in-water emulsions with very good selectivity and recyclability

Electrical conductivity and electromagnetic interference shielding of epoxy nanocomposite foams containing functionalized multi-wall carbon nanotubes

Science.gov (United States)

Li, Jiantong; Zhang, Guangcheng; Zhang, Hongming; Fan, Xun; Zhou, Lisheng; Shang, Zhengyang; Shi, Xuetao

2018-01-01

Epoxy/functionalized multi-wall carbon nanotube (EP/F-MWCNT) microcellular foams were fabricated through a supercritical CO2 (scCO2) foaming method. MWCNTs with carboxylation treatment were disentangled by using alpha-zirconium phosphate (ZrP) assisting dispersion method and functionalized with sulfanilamide. The F-MWCNTs were redispersed in acetone for mixing with epoxy resins to prepare nanocomposites. It was found that the dispersion of MWCNTs could be improved, thus heterogeneous nucleation effect of F-MWCNTs took place effectively during the foaming process, resulting in the formation of microcellular structure with larger cell density and smaller cell size. The volume conductivity and electromagnetic interference shielding performance of foamed EP/F-MWCNT nanocomposites were studied. When the F-MWCNT addition was 5 wt%, the conductivity of the foamed EP/F-MWCNT nanocomposites was 3.02 × 10-4 S/cm and the EMI shielding effectiveness (SE) reached 20.5 dB, significantly higher than the corresponding results of nanocomposite counterparts, indicating that introducing microcellular structure in EP/F-MWCNT nanocomposites would beneficial to improve their electrical conductivity and electromagnetic interference shielding performance.

State-of-the-Art Review on the Characteristics of Surfactants and Foam from Foam Concrete Perspective

Science.gov (United States)

Sahu, Sritam Swapnadarshi; Gandhi, Indu Siva Ranjani; Khwairakpam, Selija

2018-06-01

Foam concrete finds application in many areas, generally as a function of its relatively lightweight and its beneficial properties in terms of reduction in dead load on structure, excellent thermal insulation and contribution to energy conservation. For production of foam concrete with desired properties, stable and good quality foam is the key requirement. It is to be noted that the selection of surfactant and foam production parameters play a vital role in the properties of foam which in turn affects the properties of foam concrete. However, the literature available on the influence of characteristics of foaming agent and foam on the properties of foam concrete are rather limited. Hence, a more systematic research is needed in this direction. The focus of this work is to provide a review on characteristics of surfactant (foaming agent) and foam for use in foam concrete production.

Polymorphous computing fabric

Science.gov (United States)

Wolinski, Christophe Czeslaw [Los Alamos, NM; Gokhale, Maya B [Los Alamos, NM; McCabe, Kevin Peter [Los Alamos, NM

2011-01-18

Fabric-based computing systems and methods are disclosed. A fabric-based computing system can include a polymorphous computing fabric that can be customized on a per application basis and a host processor in communication with said polymorphous computing fabric. The polymorphous computing fabric includes a cellular architecture that can be highly parameterized to enable a customized synthesis of fabric instances for a variety of enhanced application performances thereof. A global memory concept can also be included that provides the host processor random access to all variables and instructions associated with the polymorphous computing fabric.

Foam A General Purpose Cellular Monte Carlo Event Generator

CERN Document Server

Jadach, Stanislaw

2003-01-01

A general purpose, self-adapting, Monte Carlo (MC) event generator (simulator) is described. The high efficiency of the MC, that is small maximum weight or variance of the MC weight is achieved by means of dividing the integration domain into small cells. The cells can be $n$-dimensional simplices, hyperrectangles or Cartesian product of them. The grid of cells, called ``foam'', is produced in the process of the binary split of the cells. The choice of the next cell to be divided and the position/direction of the division hyper-plane is driven by the algorithm which optimizes the ratio of the maximum weight to the average weight or (optionally) the total variance. The algorithm is able to deal, in principle, with an arbitrary pattern of the singularities in the distribution. As any MC generator, it can also be used for the MC integration. With the typical personal computer CPU, the program is able to perform adaptive integration/simulation at relatively small number of dimensions ($\\leq 16$). With the continu...

Light and Strong Hierarchical Porous SiC Foam for Efficient Electromagnetic Interference Shielding and Thermal Insulation at Elevated Temperatures.

Science.gov (United States)

Liang, Caiyun; Wang, Zhenfeng; Wu, Lina; Zhang, Xiaochen; Wang, Huan; Wang, Zhijiang

2017-09-06

A novel light but strong SiC foam with hierarchical porous architecture was fabricated by using dough as raw material via carbonization followed by carbothermal reduction with silicon source. A significant synergistic effect is achieved by embedding meso- and nanopores in a microsized porous skeleton, which endows the SiC foam with high-performance electromagnetic interference (EMI) shielding, thermal insulation, and mechanical properties. The microsized skeleton withstands high stress. The meso- and nanosized pores enhance multiple reflection of the incident electromagnetic waves and elongate the path of heat transfer. For the hierarchical porous SiC foam with 72.8% porosity, EMI shielding can be higher than 20 dB, and specific EMI effectiveness exceeds 24.8 dB·cm 3 ·g -1 at a frequency of 11 GHz at 25-600 °C, which is 3 times higher than that of dense SiC ceramic. The thermal conductivity reaches as low as 0.02 W·m -1 ·K -1 , which is comparable to that of aerogel. The compressive strength is as high as 9.8 MPa. Given the chemical and high-temperature stability of SiC, the fabricated SiC foam is a promising candidate for modern aircraft and automobile applications.

Analysis of Influence of Foaming Mixture Components on Structure and Properties of Foam Glass

Science.gov (United States)

Karandashova, N. S.; Goltsman, B. M.; Yatsenko, E. A.

2017-11-01

It is recommended to use high-quality thermal insulation materials to increase the energy efficiency of buildings. One of the best thermal insulation materials is foam glass - durable, porous material that is resistant to almost any effect of substance. Glass foaming is a complex process depending on the foaming mode and the initial mixture composition. This paper discusses the influence of all components of the mixture - glass powder, foaming agent, enveloping material and water - on the foam glass structure. It was determined that glass powder is the basis of the future material. A foaming agent forms a gas phase in the process of thermal decomposition. This aforementioned gas foams the viscous glass mass. The unreacted residue thus changes a colour of the material. The enveloping agent slows the foaming agent decomposition preventing its premature burning out and, in addition, helps to accelerate the sintering of glass particles. The introduction of water reduces the viscosity of the foaming mixture making it evenly distributed and also promotes the formation of water gas that additionally foams the glass mass. The optimal composition for producing the foam glass with the density of 150 kg/m3 is defined according to the results of the research.

The influence of supercritical foaming conditions on properties of polymer scaffolds for tissue engineering

Directory of Open Access Journals (Sweden)

Kosowska Katarzyna

2017-12-01

Full Text Available The results of experimental investigations into foaming process of poly(ε-caprolactone using supercritical CO2 are presented. The objective of the study was to explore the aspects of fabrication of biodegradable and biocompatible scaffolds that can be applied as a temporary three-dimensional extracellular matrix analog for cells to grow into a new tissue. The influence of foaming process parameters, which have been proven previously to affect significantly scaffold bioactivity, such as pressure (8-18 MPa, temperature (323-373 K and time of saturation (1-6 h on microstructure and mechanical properties of produced polymer porous structures is presented. The morphology and mechanical properties of considered materials were analyzed using a scanning electron microscope (SEM, x-ray microtomography (μ-CT and a static compression test. A precise control over porosity and morphology of obtained polymer porous structures by adjusting the foaming process parameters has been proved. The obtained poly(ε-caprolactone solid foams prepared using scCO2 have demonstrated sufficient mechanical strength to be applied as scaffolds in tissue engineering.

Novel robust cellulose-based foam with pH and light dual-response for oil recovery

Science.gov (United States)

Wang, Qian; Meng, Guihua; Wu, Jianning; Wang, Yixi; Liu, Zhiyong; Guo, Xuhong

2018-05-01

We fabricated pH and light dual-responsive adsorption materials which could induce the transition of surface wettability between hydrophobicity and hydrophilicity by using ATRP. The structure and morphology of adsorption materials were confirmed by ATR-FTIR, XPS, TGA and SEM. It showed that the modified cellulose (CE)-based foam was hydrophobic, which can adsorb a range of oils and organic solvents in water under pH = 7.0 or visible light irradiation (λ > 500 nm). Meanwhile, the wettability of robust CE-based foam can convert hydrophobicity into hydrophilicity and underwater oleophobicity under pH = 3.0 or UV irradiation (λ = 365 nm), giving rise to release oils and organic solvents. Most important of all, the adsorption and desorption processes of the modified CE-based foam could be switched by external stimuli. Furthermore, the modified CE-based foam was not damaged and still retained original performance after reversible cycle repeated for many times with variation of surface wettability. In short, it indicates that CE-based foam materials with switchable surface wettability are new responsive absorbent materials and have owned potential application in the treatment of oil recovery.

Impact Testing and Simulation of a Sinusoid Foam Sandwich Energy Absorber

Science.gov (United States)

Jackson, Karen E.; Fasanella, Edwin L; Littell, Justin D.

2015-01-01

A sinusoidal-shaped foam sandwich energy absorber was developed and evaluated at NASA Langley Research Center through multi-level testing and simulation performed under the Transport Rotorcraft Airframe Crash Testbed (TRACT) research project. The energy absorber, designated the "sinusoid," consisted of hybrid carbon- Kevlar® plain weave fabric face sheets, two layers for each face sheet oriented at +/-45deg with respect to the vertical or crush direction, and a closed-cell ELFOAM(TradeMark) P200 polyisocyanurate (2.0-lb/ft3) foam core. The design goal for the energy absorber was to achieve an average floor-level acceleration of between 25- and 40-g during the full-scale crash test of a retrofitted CH-46E helicopter airframe, designated TRACT 2. Variations in the design were assessed through quasi-static and dynamic crush testing of component specimens. Once the design was finalized, a 5-ft-long subfloor beam was fabricated and retrofitted into a barrel section of a CH-46E helicopter. A vertical drop test of the barrel section was conducted onto concrete to evaluate the performance of the energy absorber prior to retrofit into TRACT 2. Finite element models were developed of all test articles and simulations were performed using LSDYNA ®, a commercial nonlinear explicit transient dynamic finite element code. Test analysis results are presented for the sinusoid foam sandwich energy absorber as comparisons of load-displacement and acceleration-time-history responses, as well as predicted and experimental structural deformations and progressive damage for each evaluation level (component testing through barrel section drop testing).

THIRD-GENERATION FOAM BLOWING AGENTS FOR FOAM INSULATION

Science.gov (United States)

The report gives results of a study of third-generation blowing agents for foam insulation. (NOTE: the search for third-generation foam blowing agents has led to the realization that, as the number of potential substitutes increases, new concerns, such as their potential to act a...

Preparation and characterization of new biologically active polyurethane foams.

Science.gov (United States)

Savelyev, Yuri; Veselov, Vitali; Markovskaya, Ludmila; Savelyeva, Olga; Akhranovich, Elena; Galatenko, Natalya; Robota, Ludmila; Travinskaya, Tamara

2014-12-01

Biologically active polyurethane foams are the fast-developed alternative to many applications of biomedical materials. Due to the polyurethane structure features and foam technology it is possible to incorporate into their structure the biologically active compounds of target purpose via structural-chemical modification of macromolecule. A series of new biologically active polyurethane foams (PUFs) was synthesized with polyethers (MM 2500-5000), polyesters MM (500-2200), 2,4(2,6) toluene diisocyanate, water as a foaming agent, catalysts, foam stabilizers and functional compounds. Different functional compounds: 1,4-di-N-oxy-2,3-bis-(oxymethyl)-quinoxaline (DOMQ), partial sodium salt of poly(acrylic acid) and 2,6-dimethyl-N,N-diethyl aminoacetatanilide hydrochloride were incorporated into the polymer structure/composition due to the chemical and/or physical bonding. Structural peculiarities of PUFs were studied by FTIR spectroscopy and X-ray scattering. Self-adhesion properties of PUFs were estimated by measuring of tensile strength at break of adhesive junction. The optical microscopy method was performed for the PUF morphology studies. Toxicological estimation of the PUFs was carried out in vitro and in vivo. The antibacterial action towards the Gram-positive and Gram-negative bacteria (Escherichia coli ATC 25922, E. coli ATC 2150, Klebsiella pneumoniae 6447, Staphylococcus aureus 180, Pseudomonas aeruginosa 8180, Proteus mirabilis F 403, P. mirabilis 6054, and Proteus vulgaris 8718) was studied by the disc method on the solid nutrient. Physic-chemical properties of the PUFs (density, tensile strength and elongation at break, water absorption and vapor permeability) showed that all studied PUFs are within the operational requirements for such materials and represent fine-cellular foams. Spectral studies confirmed the incorporation of DOMQ into the PUF's macrochain. PUFs are characterized by microheterogeneous structure. They are antibacterially active, non

Low-density carbonized resorcinol-formaldehyde foams

International Nuclear Information System (INIS)

Kong, F.M.; Buckley, S.R.; Giles, C.L. Jr.; Haendler, B.L.; Hair, L.M.; Letts, S.A.; Overturf, G.E. III; Price, C.W.; Cook, R.C.

1991-01-01

This report documents research and development on resorcinol- formaldehyde-based foam materials conducted between 1986 and June 1990, when the effort was discontinued. The foams discussed are resorcinol-formaldehyde (RF) foam, carbonized RF (CRF) foam, and two composite foams, a polystyrene/RF (PS/RF) foam and its carbonized derivative (CPR). The RF foams are synthesized by the polycondensation of resorcinol with formaldehyde in a slightly basic solution. Their structure and density depend strongly on the concentration of the sodium carbonate catalyst. The have an interconnected bead structure similar to that of silica aerogels; bead sizes range from 30 to 130 Angstrom, and cell sizes are less than 0.1 μm. We have achieved densities of 16 to 200 mg/cm 3 . The RF foams can be pyrolyzed in an inert atmosphere to form a vitreous carbon foam (CRF), which has a similar microstructure but much higher mechanical strength. The PS/RF foams are obtained by filling the 2- to 3-μm cells of PS foam (a low-density hydrocarbon foam we have developed) with RF. The resultant foams have the outstanding handling and machinability of the PS foam matrix and the small cell size of RF. Pyrolyzing PS/RF foams causes depolymerization and loss of the PS; the resulting CPR foams have a structure similar to the PS foams in which CRF both replicates and fills the PS cells

Polyethylene ionomer-based nano-composite foams prepared by a batch process and MuCell injection molding

International Nuclear Information System (INIS)

Hayashi, Hidetomo; Mori, Tomoki; Okamoto, Masami; Yamasaki, Satoshi; Hayami, Hiroshi

2010-01-01

To understand the correlation between foamability and melt rheology of polyethylene-based ionomers having different degrees of the neutralization and corresponding nano-composites, we have conducted the foam processing via a batch process in an autoclave and microcellular foam injection molding (FIM) process using the MuCell technology. We have discussed the obtainable morphological properties in both foaming processes. All cellular structures were investigated by using field emission scanning electron microscopy. The competitive phenomenon between the cell nucleation and the cell growth including the coalescence of cell was discussed in light of the interfacial energy and the relaxation rate as revealed by the modified classical nucleation theory and rheological measurement, respectively. The FIM process led to the opposite behavior in the cell growth and coalescence of cell as compared with that of the batch process, where the ionic cross-linked structure has significant contribution to retard the cell growth and coalescence of cell. The mechanical properties of the structural foams obtained by FIM process were discussed.

Mechanical behavior of cellular borosilicate glass with pressurized Ar-filled closed pores

International Nuclear Information System (INIS)

Wang Bo; Matsumaru, Koji; Yang Jianfeng; Fu Zhengyi; Ishizaki, Kozo

2012-01-01

High strength borosilicate foams were fabricated by melting glass powder under high-pressure argon gas and subsequent heat treatment of the glass bulk at atmospheric pressure. In the first step, borosilicate glass powder was melted at 1100 °C for 1 h by capsule-free hot isostatic pressing (HIPing) under a high gas pressure of 10–70 MPa. Pressurized Ar-filled spherical pores were introduced into the glass, and argon atoms were dissolved in the glass network structure. The expansion of argon-filled pores and the release of the dissolved Ar gas resulted in the formation of pressurized Ar-filled closed pores by isothermal heat treatment at 800 °C for 10 min. A high porosity of up to 80% with a bimodal distribution of micro-size cells was obtained for the resultant cellular borosilicate glass. By increasing the total gas pressure from 10 to 70 MPa, the compressive strength and the Young’s modulus were increased considerably from 15 to 52 MPa and from 4.1 to 12.6 GPa, respectively, which can be substantially attributed to the high collapse stress from the high enclosed gas pressure. The cellular glass with a high porosity showed a large failure strain under uniaxial compression.

Multifunctional Stiff Carbon Foam Derived from Bread.

Science.gov (United States)

Yuan, Ye; Ding, Yujie; Wang, Chunhui; Xu, Fan; Lin, Zaishan; Qin, Yuyang; Li, Ying; Yang, Minglong; He, Xiaodong; Peng, Qingyu; Li, Yibin

2016-07-06

The creation of stiff yet multifunctional three-dimensional porous carbon architecture at very low cost is still challenging. In this work, lightweight and stiff carbon foam (CF) with adjustable pore structure was prepared by using flour as the basic element via a simple fermentation and carbonization process. The compressive strength of CF exhibits a high value of 3.6 MPa whereas its density is 0.29 g/cm(3) (compressive modulus can be 121 MPa). The electromagnetic interference (EMI) shielding effectiveness measurements (specific EMI shielding effectiveness can be 78.18 dB·cm(3)·g(-1)) indicate that CF can be used as lightweight, effective shielding material. Unlike ordinary foam structure materials, the low thermal conductivity (lowest is 0.06 W/m·K) with high resistance to fire makes CF a good candidate for commercial thermal insulation material. These results demonstrate a promising method to fabricate an economical, robust carbon material for applications in industry as well as topics regarding environmental protection and improvement of energy efficiency.

A general synthesis strategy for the multifunctional 3D polypyrrole foam of thin 2D nanosheets

Science.gov (United States)

Xue, Jiangli; Mo, Maosong; Liu, Zhuming; Ye, Dapeng; Cheng, Zhihua; Xu, Tong; Qu, Liangti

2018-05-01

A 3D macroporous conductive polymer foam of thin 2D polypyrrole (PPy) nanosheets is developed by adopting a novel intercalation of guest (monomer Py) between the layers of the lamellar host (3D vanadium oxide foam) template-replication strategy. The 3D PPy foam of thin 2D nanosheets exhibits diverse functions including reversible compressibility, shape memory, absorption/adsorption and mechanically deformable supercapacitor characteristics. The as-prepared 3D PPy foam of thin nanosheets is highly light weight with a density of 12 mg·cm-3 which can bear the large compressive strain up to 80% whether in wet or dry states; and can absorb organic solutions or extract dye molecules fast and efficiently. In particular, the PPy nanosheet-based foamas a mechanically deformable electrode material for supercapacitors exhibits high specific capacitance of 70 F·g-1 at a fast charge-discharge rate of 50 mA·g-1, superior to that of any other typical pure PPy-based capacitor. We envision that the strategy presented here should be applicable to fabrication of a wide variety of organic polymer foams and hydrogels of low-dimensional nanostructures and even inorganic foams and hydrogels of low-dimensional nanostructures, and thus allow for exploration of their advanced physical and chemical properties.

Thermal Conductivity of Foam Glass

DEFF Research Database (Denmark)

Petersen, Rasmus Rosenlund; König, Jakob; Yue, Yuanzheng

Due to the increased focus on energy savings and waste recycling foam glass materials have gained increased attention. The production process of foam glass is a potential low-cost recycle option for challenging waste, e.g. CRT glass and industrial waste (fly ash and slags). Foam glass is used...... as thermal insulating material in building and chemical industry. The large volume of gas (porosity 90 – 95%) is the main reason of the low thermal conductivity of the foam glass. If gases with lower thermal conductivity compared to air are entrapped in the glass melt, the derived foam glass will contain...... only closed pores and its overall thermal conductivity will be much lower than that of the foam glass with open pores. In this work we have prepared foam glass using different types of recycled glasses and different kinds of foaming agents. This enabled the formation of foam glasses having gas cells...

Aerosol-foam interaction experiments

International Nuclear Information System (INIS)

Ball, M.H.E.; Luscombe, C.DeM.; Mitchell, J.P.

1990-03-01

Foam treatment offers the potential to clean gas streams containing radioactive particles. A large decontamination factor has been claimed for the removal of airborne plutonium dust when spraying a commercially available foam on the walls and horizontal surfaces of an alpha-active room. Experiments have been designed and undertaken to reproduce these conditions with a non-radioactive simulant aerosol. Careful measurements of aerosol concentrations with and without foam treatment failed to provide convincing evidence to support the earlier observation. The foam may not have been as well mixed with the aerosol in the present studies. Further work is required to explore more efficient mixing methods, including systems in which the aerosol steam is passed through the foam, rather than merely spraying foam into the path of the aerosol. (author)

Foam patterns

Science.gov (United States)

Chaudhry, Anil R; Dzugan, Robert; Harrington, Richard M; Neece, Faurice D; Singh, Nipendra P; Westendorf, Travis

2013-11-26

A method of creating a foam pattern comprises mixing a polyol component and an isocyanate component to form a liquid mixture. The method further comprises placing a temporary core having a shape corresponding to a desired internal feature in a cavity of a mold and inserting the mixture into the cavity of the mold so that the mixture surrounds a portion of the temporary core. The method optionally further comprises using supporting pins made of foam to support the core in the mold cavity, with such pins becoming integral part of the pattern material simplifying subsequent processing. The method further comprises waiting for a predetermined time sufficient for a reaction from the mixture to form a foam pattern structure corresponding to the cavity of the mold, wherein the foam pattern structure encloses a portion of the temporary core and removing the temporary core from the pattern independent of chemical leaching.

Design and development of polyphenylene oxide foam as a reusable internal insulation for LH2 tanks, phase 2

Science.gov (United States)

1972-01-01

PPO form was tested for mechanical strength, for the effects of 100 thermal cycles from 450 K (359 F) to 21 K (-423 F) and for gas flow resistance characteristics. PPO foam panels were investigated for density variations, methods for joining panels were studied and panel joint thermal test specimens were fabricated. The range of foam panel thickness under investigation was extended to include 7 mm (0.3 in) and 70 mm (2.8 in) panels which also were tested for thermal performance.

On the Feasibility of Very-Low-Density Pure Metal Foams as Bright High-Energy X-ray Sources

Science.gov (United States)

Colvin, Jeffrey; Felter, Thomas

2003-10-01

We have used the Busquet approximation (M. Busquet, Phys. Fluids B 5(11), 4191 (1993)) to explore calculationally what the possible x-ray conversion efficiencies into the K-band would be from irradiating very-low-density pure metal foams with tens of kilojoules of 1/3-micron laser light. We will discuss the advantages of pure metal foams as bright high-energy x-ray sources, and some results of this calculational study. We will also present our ideas for how to fabricate pure metal foams with densities of a few milligrams per cubic centimeter. This work was performed under the auspices of the US Department of Energy by University of California Lawrence Livermore National Laboratory under contract No. W-7405-Eng-48.

Thermosetting Fluoropolymer Foams

Science.gov (United States)

Lee, Sheng Yen

1987-01-01

New process makes fluoropolymer foams with controllable amounts of inert-gas fillings in foam cells. Thermosetting fluoropolymers do not require foaming additives leaving undesirable residues and do not have to be molded and sintered at temperatures of about 240 to 400 degree C. Consequently, better for use with electronic or other parts sensitive to high temperatures or residues. Uses include coatings, electrical insulation, and structural parts.

In-situ Polymerization-modification Process and Foaming of Poly(ethylene terephthalate)

Institute of Scientific and Technical Information of China (English)

仲华; 奚桢浩; 刘涛; 赵玲

2013-01-01

Most of traditional linear poly(ethylene terephthalate) (PET) resins of relatively low molecular mass and narrow molecular mass distribution have low melt strength at foaming temperatures, which are not enough to support and keep cells. An in-situ polymerization-modification process with esterification and polycondensation stages was performed in a 2 L batch stirred reactor using pyromellitic dianhydride (PMDA) or pentaerythritol (PENTA) as modifying monomers to obtain PETs with high melt strength. The influence of amounts of modifying monomers on the properties of modified PET was investigated. It was found that the selected modifying monomers could effectively introduce branched structures into the modified PETs and improve their melt strength. With in-creasing the amount of the modifying monomer, the melt strength of the modified PET increased. But when the amount of PENTA reached 0.35%or PMDA reached 0.9%, crosslinking phenomenon was observed in the modified PET. Supercritical carbon dioxide (ScCO2) was employed as physical foaming agent to evaluate the foaming ability of modified PETs. The modified PETs had good foaming properties at 14 MPa of CO2 pressure with foaming tem-perature ranging from 265 °C to 280 °C. SEM micrographs demonstrated that both modified PET foams had ho-mogeneous cellular structures, with cell diameter ranging from 35 μm to 49 μm for PENTA modified PETs and 38μm to 57μm for PMDA modified ones. Correspondingly, the cell density had a range of 3.5×107 cells·cm-3 to 7×106 cells·cm-3 for the former and 2.8×107 cells·cm-3 to 5.8×106 cells·cm-3 for the latter.

Nanomechanical and electrical characterization of a new cellular electret sensor-actuator

International Nuclear Information System (INIS)

Windmill, J F C; Zorab, A; Bedwell, D J; Robert, D

2008-01-01

Electrically charged cellular polymers are known to display pseudo-piezoelectric effects that endow them with interesting mechano-electrical characteristics. When a film of such a polymer is compressed, charge is generated across its thickness, and conversely, applying an oscillatory or static potential elicits mechanical motions. This dual sensor-actuator behaviour can be embedded in one material and presents distinct advantages of functional integration. A novel electroactive foam is presented here that embeds such a sensor-actuator function. The foam has a sensitivity constant (d 33 ) of 330 pC N -1 . Interestingly, the resonant behaviour of the cellular film can be altered by variation in the DC offset across the material. Such adaptive capacity could be of great advantage for tuning polymer-based mechanical devices to be either efficient sound radiators and mechanical actuators, or sensitive and coherent sensors. Possible applications in microfluidics are also discussed

Generalization of the memory integer model for the analysis of the quasi-static behaviour of polyurethane foams

International Nuclear Information System (INIS)

Jmal, Hamdi; Ju, Ming Lei; Dupuis, Raphael; Aubry, Evelyne

2014-01-01

Polyurethane foam is a cellular material characterized by an interesting mechanical spectrum of properties: low density, capacity to absorb the deformation energy and low stiffness. This spectrum of properties makes polyurethane foam commonly used in many thermal, acoustic and comfort applications. Several models, such as memory, hyper-elastic and pseudo-elastic models have been developed in the literature to describe the mechanical response of polyurethane foam under quasi-static and dynamic test conditions. The main disadvantage of these models is the dependence of their parameters against the test conditions (strain rate, maximum compression level, etc). This affects the general character of their representativeness to the quasi-static and dynamic behaviours of polyurethane foam. The main goal of this article is to implement reliable mechanical model which is able to provide the quasi-static response of the polyurethane foam under different strain rates and large compressive deformation. The dimensional parameters of our model can be expressed by the product of two independent parts; the first contain only the test conditions and the second define the dimensionless and invariant parameters that characterize the foam material. The developed model has been proposed after several experimental studies allowing the apprehension of the quasi-static behaviour (through unidirectional compression tests). The polyurethane foam, under large deformations, exhibits a nonlinear elastic behaviour and viscoelastic behaviour. To assess the ability of our model to be a general representation, three industrial polyurethane foams have been considered.

Pipe Decontamination Involving String-Foam Circulation

International Nuclear Information System (INIS)

Turchet, J.P.; Estienne, G.; Fournel, B.

2002-01-01

Foam applications number for nuclear decontamination purposes has recently increased. The major advantage of foam decontamination is the reduction of secondary liquid wastes volumes. Among foam applications, we focus on foam circulation in contaminated equipment. Dynamic properties of the system ensures an homogeneous and rapid effect of the foam bed-drifted chemical reagents present in the liquid phase. This paper describes a new approach of foam decontamination for pipes. It is based on an alternated air and foam injections. We called it 'string-foam circulation'. A further reduction of liquid wastes is achieved compared to continuous foam. Secondly, total pressure loss along the pipe is controlled by the total foam length in the pipe. It is thus possible to clean longer pipes keeping the pressure under atmospheric pressure value. This ensures the non dispersion of contamination. This study describes experimental results obtained with a neutral foam as well with an acid foam on a 130 m long loop. Finally, the decontamination of a 44 meters pipe is presented. (authors)

Encapsulation of low density plastic foam materials for the fast ignition realization experiment (FIREX). Control of microstructure and density

International Nuclear Information System (INIS)

Nagai, Keiji; Yang, H.; Iwamoto, A.

2008-10-01

Development of foam capsule fabrication for cryogenically cooled fuel targets is overviewed in the present paper. The fabrication development was initiated as a part of the Fast Ignition Realization Experiment (FIREX) Project at the ILE, Osaka University in the way of bilateral collaboration between Osaka University and National Institute for Fusion Science (NIFS). A foam cryogenic target was designed where low-density foam shells with a conical light guide will be cooled down to the cryogenic temperature and will be fueled through a narrow pipe. The required diameter and thickness of the capsule are 500 μm and 20 μm, respectively. The material should be low-density plastics foam. We have prepared such capsules using 1) mixtureing a new material of (phloroglucinolcarboxylic acid)/formalin (PF) linear polymer to control kinematic viscosity of the precursor, 2) phase-transfer-catalyzed gelation process to keep density matching of three phases of the emulsion. 3) non-volatile silicone oil as outer oil of emulsion in order to prevent hazard halogenated hydrocarbon and flammable mineral oil. The obtained foam capsule had fine structure of 180 nm (outer surface) to 220 nm (inner surface) and uniform thickness reaching to resolution limit of optical analysis (∼0.5 μm). A small hole was made before the solvent exchange and the drying process to prevent distortion due to volume changes. The density of dried foam was 0.29 g/cm 3 . After attaching the petawatt laser guiding cone and fueling glass tube, poly([2,2]paracyclophane) was coated on the foam surface and supplied for a fueling test of cryogenic hydrogen. Generally, lower density is from larger pore, then precise control of thickness and its encapsulation becomes more difficult. We have clarified the relation between pore size and preparation conditions using several precursor materials, and revealed how to control pore size of low density foams, where the solvent affinity for the polymer chain plays fundamental

Influence of foaming agents on solid thermal conductivity of foam glasses prepared from CRT panel glass

DEFF Research Database (Denmark)

Østergaard, Martin Bonderup; Petersen, Rasmus Rosenlund; König, Jakob

2017-01-01

The understanding of the thermal transport mechanism of foam glass is still lacking. The contribution of solid- and gas conduction to the total thermal conductivity remains to be reported. In many foam glasses, the solid phase consist of a mix of an amorphous and a crystalline part where foaming...... containing glass and crystalline foaming agents and amorphous samples where the foaming agents are completely dissolved in the glass structure, respectively. Results show that the samples prepared by sintering have a higher thermal conductivity than the samples prepared by melt-quenching. The thermal...... conductivities of the sintered and the melt-quenched samples represent an upper and lower limit of the solid phase thermal conductivity of foam glasses prepared with these foaming agents. The content of foaming agents dissolved in the glass structure has a major impact on the solid thermal conductivity of foam...

Three-Dimensional Reduced Graphene Oxide Network on Copper Foam as High-performance Supercapacitor Electrodes

DEFF Research Database (Denmark)

Dey, Ramendra Sundar; Chi, Qijin

E lectrochemically generated copper foam (Cuf) could serve as an effective template for fabrication of three - dimensional (3D) reduced graphe n e oxide (rGO) network s. Here we present a facile approach to preparation of 3D rGO network supported by Cuf a s binder - free and current collector - i...

Foam-mat drying technology: A review.

Science.gov (United States)

Hardy, Z; Jideani, V A

2017-08-13

This article reviews various aspects of foam-mat drying such as foam-mat drying processing technique, main additives used for foam-mat drying, foam-mat drying of liquid and solid foods, quality characteristics of foam-mat dried foods, and economic and technical benefits for employing foam-mat drying. Foam-mat drying process is an alternative method that allows the removal of water from liquid materials and pureed materials. In this drying process, a liquid material is converted into foam that is stable by being whipped after adding an edible foaming agent. The stable foam is then spread out in sheet or mat and dried by using hot air (40-90°C) at atmospheric pressure. Methyl cellulose (0.25-2%), egg white (3-20%), maltodextrin (0.5-05%), and gum Arabic (2-9%) are the commonly utilized additives for the foam-mat drying process at the given range, either combined together for their effectiveness or individual effect. The foam-mat drying process is suitable for heat sensitive, viscous, and sticky products that cannot be dried using other forms of drying methods such as spray drying because of the state of product. More interest has developed for foam-mat drying because of the simplicity, cost effectiveness, high speed drying, and improved product quality it provides.

Production of lightweight foam glass (invited talk)

DEFF Research Database (Denmark)

Petersen, Rasmus Rosenlund; König, Jakob; Yue, Yuanzheng

The foam glass production allows low cost recycling of postconsumer glass and industrial waste materials as foaming agent or as melt resource. Foam glass is commonly produced by utilising milled glass mixed with a foaming agent. The powder mixture is heat-treated to around 10^3.7 – 10^6 Pa s, which...... result in viscous sintering and subsequent foaming of the glass melt. The porous glass melt is cooled down to room temperature to freeze-in the foam structure. The resulting foam glass is applied in constructions as a light weight material to reduce load bearing capacity and as heat insulating material...... in buildings and industry. We foam panel glass from old televisions with different foaming agents. We discuss the foaming ability and the foaming mechanism of different foaming systems. We compare several studies to define a viscous window for preparing low density foam glass. However, preparing foam glass...

Effect of slurries density on the properties of ceramic foam produced via polymer replication method

International Nuclear Information System (INIS)

Mohd Al Amin Muhammad Nor; Lee Chain Hong; Hazizan Md Akil; Zainal Ariffin Ahmad

2007-01-01

Ceramic foams are a class of high porosity materials that are used or being considered for a wide range of technological applications. Ceramic foam was produce by polymer replication method. In this process, commercial polymeric sponge was use as template, dipping with ceramic particles slurry, drying and then sintered to yield a replica of the original foams. The study was focus on the fabrication of different density of ceramic foams by varying the density of ceramic slurries (1.1876, 1.2687, 1.3653 and 1.5295 g/cm?3). Properties of ceramic foam produced such as density was characterized accordingly to ASTM C 271-94 and porosity were characterized using Archimedes methods. Compressive and bending strength was performed accordingly to ASTM C1161-94 and C773-88 (1999), respectively. The morphological study was performed using Scanning Electron Microscopy (SEM) and EDX. Density of ceramic foams produced was about 0.5588 and 1.1852 g/cm 3 , where as porosity was around 26.28 and 70.59 %. Compressive and bending strength was increase from strength also increases from 2.60 to 23.07 MPa and 1.20 to 11.10 MPa, respectively, with increasing of slurries density from 1.1876 to 1.3653 g/cm 3 . The SEM micrographs show that the cells structure become denser as the slurries density increased. EDX proved that the ceramic used is porcelain. As conclusion, increasing in slurries density produced ceramic foams with good mechanical properties such as compressive and bending strength and denser body. (Author)

Polyurethane-Foam Maskant

Science.gov (United States)

Bodemeijer, R.

1985-01-01

Brown wax previously used to mask hardware replaced with polyurethane foam in electroplating and electroforming operations. Foam easier to apply and remove than wax and does not contaminate electrolytes.

Direct sputtering- and electro-deposition of gold coating onto the closed surface of ultralow-density carbon-hydrogen foam cylinder

Energy Technology Data Exchange (ETDEWEB)

Luo, Jiaqiu; Yin, Jialing; Zhang, Hao; Yao, Mengqi; Hu, Wencheng, E-mail: huwc@uestc.edu.cn

2016-12-15

Highlights: • The surface pores of P(DVB/St) foam cylinder are sealed by CVD method. • Gold film was deposited on the surface of foam cylinder by magnetron sputtering. • Electroless plating was excluded in the present experiments. • The gold coatings were thickened through the electrodeposition process. - Abstract: This work aimed to fabricate a gold coating on the surface of ultralow-density carbon-hydrogen foam cylinder without electroless plating. Poly (divinylbenzene/styrene) foam cylinder was synthetized by high internal phase emulsion, and chemical vapor deposition polymerization approach was used to form a compact poly-p-xylylene film on the foam cylinder. Conducting gold thin films were directly deposited onto the poly-p-xylylene-modified foam cylinder by magnetron sputtering, and electrochemical deposition was adopted to thicken the gold coatings. The micro-structures and morphologies of poly (divinylbenzene/styrene) foam cylinder and gold coating were observed by field-emission scanning electron microscopy. The gold coating content was investigated by energy-dispersive X-ray. The thicknesses of poly-p-xylylene coating and sputtered gold thin-film were approximately 500 and 100 nm, respectively. After electrochemical deposition, the thickness of gold coating increased to 522 nm, and the gold coating achieved a compact and uniform structure.

Supercritical CO2 Foaming of Thermoplastic Materials Derived from Maize: Proof-of-Concept Use in Mammalian Cell Culture Applications

Science.gov (United States)

Trujillo-de Santiago, Grissel; Portales-Cabrera, Cynthia Guadalupe; Portillo-Lara, Roberto; Araiz-Hernández, Diana; Del Barone, Maria Cristina; García-López, Erika; Rojas-de Gante, Cecilia; de los Angeles De Santiago-Miramontes, María; Segoviano-Ramírez, Juan Carlos; García-Lara, Silverio; Rodríguez-González, Ciro Ángel; Alvarez, Mario Moisés; Di Maio, Ernesto; Iannace, Salvatore

2015-01-01

Background Foams are high porosity and low density materials. In nature, they are a common architecture. Some of their relevant technological applications include heat and sound insulation, lightweight materials, and tissue engineering scaffolds. Foams derived from natural polymers are particularly attractive for tissue culture due to their biodegradability and bio-compatibility. Here, the foaming potential of an extensive list of materials was assayed, including slabs elaborated from whole flour, the starch component only, or the protein fraction only of maize seeds. Methodology/Principal Findings We used supercritical CO2 to produce foams from thermoplasticized maize derived materials. Polyethylene-glycol, sorbitol/glycerol, or urea/formamide were used as plasticizers. We report expansion ratios, porosities, average pore sizes, pore morphologies, and pore size distributions for these materials. High porosity foams were obtained from zein thermoplasticized with polyethylene glycol, and from starch thermoplasticized with urea/formamide. Zein foams had a higher porosity than starch foams (88% and 85%, respectively) and a narrower and more evenly distributed pore size. Starch foams exhibited a wider span of pore sizes and a larger average pore size than zein (208.84 vs. 55.43 μm2, respectively). Proof-of-concept cell culture experiments confirmed that mouse fibroblasts (NIH 3T3) and two different prostate cancer cell lines (22RV1, DU145) attached to and proliferated on zein foams. Conclusions/Significance We conducted screening and proof-of-concept experiments on the fabrication of foams from cereal-based bioplastics. We propose that a key indicator of foamability is the strain at break of the materials to be foamed (as calculated from stress vs. strain rate curves). Zein foams exhibit attractive properties (average pore size, pore size distribution, and porosity) for cell culture applications; we were able to establish and sustain mammalian cell cultures on zein

Supercritical CO2 foaming of thermoplastic materials derived from maize: proof-of-concept use in mammalian cell culture applications.

Science.gov (United States)

Trujillo-de Santiago, Grissel; Portales-Cabrera, Cynthia Guadalupe; Portillo-Lara, Roberto; Araiz-Hernández, Diana; Del Barone, Maria Cristina; García-López, Erika; Rojas-de Gante, Cecilia; de Los Angeles De Santiago-Miramontes, María; Segoviano-Ramírez, Juan Carlos; García-Lara, Silverio; Rodríguez-González, Ciro Ángel; Alvarez, Mario Moisés; Di Maio, Ernesto; Iannace, Salvatore

2015-01-01

Foams are high porosity and low density materials. In nature, they are a common architecture. Some of their relevant technological applications include heat and sound insulation, lightweight materials, and tissue engineering scaffolds. Foams derived from natural polymers are particularly attractive for tissue culture due to their biodegradability and bio-compatibility. Here, the foaming potential of an extensive list of materials was assayed, including slabs elaborated from whole flour, the starch component only, or the protein fraction only of maize seeds. We used supercritical CO2 to produce foams from thermoplasticized maize derived materials. Polyethylene-glycol, sorbitol/glycerol, or urea/formamide were used as plasticizers. We report expansion ratios, porosities, average pore sizes, pore morphologies, and pore size distributions for these materials. High porosity foams were obtained from zein thermoplasticized with polyethylene glycol, and from starch thermoplasticized with urea/formamide. Zein foams had a higher porosity than starch foams (88% and 85%, respectively) and a narrower and more evenly distributed pore size. Starch foams exhibited a wider span of pore sizes and a larger average pore size than zein (208.84 vs. 55.43 μm2, respectively). Proof-of-concept cell culture experiments confirmed that mouse fibroblasts (NIH 3T3) and two different prostate cancer cell lines (22RV1, DU145) attached to and proliferated on zein foams. We conducted screening and proof-of-concept experiments on the fabrication of foams from cereal-based bioplastics. We propose that a key indicator of foamability is the strain at break of the materials to be foamed (as calculated from stress vs. strain rate curves). Zein foams exhibit attractive properties (average pore size, pore size distribution, and porosity) for cell culture applications; we were able to establish and sustain mammalian cell cultures on zein foams for extended time periods.

Supercritical CO2 foaming of thermoplastic materials derived from maize: proof-of-concept use in mammalian cell culture applications.

Directory of Open Access Journals (Sweden)

Grissel Trujillo-de Santiago

Full Text Available Foams are high porosity and low density materials. In nature, they are a common architecture. Some of their relevant technological applications include heat and sound insulation, lightweight materials, and tissue engineering scaffolds. Foams derived from natural polymers are particularly attractive for tissue culture due to their biodegradability and bio-compatibility. Here, the foaming potential of an extensive list of materials was assayed, including slabs elaborated from whole flour, the starch component only, or the protein fraction only of maize seeds.We used supercritical CO2 to produce foams from thermoplasticized maize derived materials. Polyethylene-glycol, sorbitol/glycerol, or urea/formamide were used as plasticizers. We report expansion ratios, porosities, average pore sizes, pore morphologies, and pore size distributions for these materials. High porosity foams were obtained from zein thermoplasticized with polyethylene glycol, and from starch thermoplasticized with urea/formamide. Zein foams had a higher porosity than starch foams (88% and 85%, respectively and a narrower and more evenly distributed pore size. Starch foams exhibited a wider span of pore sizes and a larger average pore size than zein (208.84 vs. 55.43 μm2, respectively. Proof-of-concept cell culture experiments confirmed that mouse fibroblasts (NIH 3T3 and two different prostate cancer cell lines (22RV1, DU145 attached to and proliferated on zein foams.We conducted screening and proof-of-concept experiments on the fabrication of foams from cereal-based bioplastics. We propose that a key indicator of foamability is the strain at break of the materials to be foamed (as calculated from stress vs. strain rate curves. Zein foams exhibit attractive properties (average pore size, pore size distribution, and porosity for cell culture applications; we were able to establish and sustain mammalian cell cultures on zein foams for extended time periods.

Analysis of Stainless Steel Sandwich Panels with a Metal Foam Care for Lightweight Fan Blade Design

Science.gov (United States)

Min, James B.; Ghosn, Louis J.; Lerch, Bradley A.; Raj, Sai V.; Holland, Frederic A., Jr.; Hebsur, Mohan G.

2004-01-01

The quest for cheap, low density and high performance materials in the design of aircraft and rotorcraft engine fan and propeller blades poses immense challenges to the materials and structural design engineers. Traditionally, these components have been fabricated using expensive materials such as light weight titanium alloys, polymeric composite materials and carbon-carbon composites. The present study investigates the use of P sandwich foam fan blade made up of solid face sheets and a metal foam core. The face sheets and the metal foam core material were an aerospace grade precipitation hardened 17-4 PH stainless steel with high strength and high toughness. The stiffness of the sandwich structure is increased by separating the two face sheets by a foam core. The resulting structure possesses a high stiffness while being lighter than a similar solid construction. Since the face sheets carry the applied bending loads, the sandwich architecture is a viable engineering concept. The material properties of 17-4 PH metal foam are reviewed briefly to describe the characteristics of the sandwich structure for a fan blade application. A vibration analysis for natural frequencies and P detailed stress analysis on the 17-4 PH sandwich foam blade design for different combinations of skin thickness and core volume %re presented with a comparison to a solid titanium blade.

Fire-retardant foams

Science.gov (United States)

Gagliani, J.

1978-01-01

Family of polyimide resins are being developed as foams with exceptional fire-retardant properties. Foams are potentially useful for seat cushions in aircraft and ground vehicles and for applications such as home furnishings and building-construction materials. Basic formulations can be modified with reinforcing fibers or fillers to produce celular materials for variety of applications. By selecting reactants, polymer structure can be modified to give foams with properties ranging from high resiliency and flexibility to brittleness and rigidity.

Influence of the glass particle size on the foaming process and physical characteristics of foam glasses

DEFF Research Database (Denmark)

König, Jakob; Petersen, Rasmus Rosenlund; Yue, Yuanzheng

2016-01-01

We have prepared low-density foam glasses from cathode-ray-tube panel glass using carbon and MnO2 as the foaming agents. The effect of the glass particle size on the foaming process, the apparent density and the pore morphology is revealed. The results show that the foaming is mainly caused...... by the reduction of manganese. Foam glasses with a density of

Cellular concrete: a potential load-bearing insulation for cryogenic applications

International Nuclear Information System (INIS)

Richard, T.G.; Dobogai, J.A.; Gerhardt, T.D.; Young, W.C.

1975-01-01

The need for low cost, low thermal conductivity, high strength insulation suitable for cryogenic applications is becoming more evident. An investigation of the potential of cellular concretes to fulfill this function was initiated. A review of the thermal and mechanical characteristics of foamed plastics and cellular concrete is presented along with relative cost comparisons. Test data from preliminary investigations is presented to define the influence of material constituents, density, and temperature on the mechanical and thermal response of cellular concrete. Specimen densities range from 0.64 to 1.44 gr/cc. The influence of temperature variations from 22 0 C to -196 0 C is reported for selected densities

Multi-Scale Modeling for Predicting the Stiffness and Strength of Hollow-Structured Metal Foams with Structural Hierarchy

Directory of Open Access Journals (Sweden)

Yong Yi

2018-03-01

Full Text Available This work was inspired by previous experiments which managed to establish an optimal template-dealloying route to prepare ultralow density metal foams. In this study, we propose a new analytical–numerical model of hollow-structured metal foams with structural hierarchy to predict its stiffness and strength. The two-level model comprises a main backbone and a secondary nanoporous structure. The main backbone is composed of hollow sphere-packing architecture, while the secondary one is constructed of a bicontinuous nanoporous network proposed to describe the nanoscale interactions in the shell. Firstly, two nanoporous models with different geometries are generated by Voronoi tessellation, then the scaling laws of the mechanical properties are determined as a function of relative density by finite volume simulation. Furthermore, the scaling laws are applied to identify the uniaxial compression behavior of metal foams. It is shown that the thickness and relative density highly influence the Young’s modulus and yield strength, and vacancy defect determines the foams being self-supported. The present study provides not only new insights into the mechanical behaviors of both nanoporous metals and metal foams, but also a practical guide for their fabrication and application.

A polymer foam conduit seeded with Schwann cells promotes guided peripheral nerve regeneration.

Science.gov (United States)

Hadlock, T; Sundback, C; Hunter, D; Cheney, M; Vacanti, J P

2000-04-01

Alternatives to autografts have long been sought for use in bridging neural gaps. Many entubulation materials have been studied, although with generally disappointing results in comparison with autografts. The purpose of this study was to design a more effective neural guidance conduit, to introduce Schwann cells into the conduit, and to determine regenerative capability through it in an in vivo model. A novel, fully biodegradable polymer conduit was designed and fabricated for use in peripheral nerve repair, which approximates the macro- and microarchitecture of native peripheral nerves. It comprised a series of longitudinally aligned channels, with diameters ranging from 60 to 550 microns. The lumenal surfaces promoted the adherence of Schwann cells, whose presence is known to play a key role in nerve regeneration. This unique channel architecture increased the surface area available for Schwann cell adherence up to five-fold over that available through a simple hollow conduit. The conduit was composed of a high-molecular-weight copolymer of lactic and glycolic acids (PLGA) (MW 130,000) in an 85:15 monomer ratio. A novel foam-processing technique, employing low-pressure injection molding, was used to create highly porous conduits (approximately 90% pore volume) with continuous longitudinal channels. Using this technique, conduits were constructed containing 1, 5, 16, 45, or more longitudinally aligned channels. Prior to cellular seeding of these conduits, the foams were prewet with 50% ethanol, flushed with physiologic saline, and coated with laminin solution (10 microg/mL). A Schwann cell suspension was dynamically introduced into these processed foams at a concentration of 5 X 10(5) cells/mL, using a simple bioreactor flow loop. In vivo regeneration studies were carried out in which cell-laden five-channel polymer conduits (individual channel ID 500 microm, total conduit OD 2.3 mm) were implanted across a 7-mm gap in the rat sciatic nerve (n = 4), and midgraft

Image-based correlation between the meso-scale structure and deformation of closed-cell foam

Energy Technology Data Exchange (ETDEWEB)

Sun, Yongle, E-mail: yongle.sun@manchester.ac.uk [School of Mechanical, Aerospace and Civil Engineering, The University of Manchester, Sackville Street, Manchester M13 9PL (United Kingdom); Zhang, Xun [Henry Moseley X-ray Imaging Facility, School of Materials, The University of Manchester, Upper Brook Street, Manchester M13 9PL (United Kingdom); Shao, Zhushan [School of Civil Engineering, Xi' an University of Architecture & Technology, Xi' an 710055 (China); Li, Q.M. [School of Mechanical, Aerospace and Civil Engineering, The University of Manchester, Sackville Street, Manchester M13 9PL (United Kingdom); State Key Laboratory of Explosion Science and Technology, Beijing Institute of Technology, Beijing 100081 (China)

2017-03-14

In the correlation between structural parameters and compressive behaviour of cellular materials, previous studies have mostly focused on averaged structural parameters and bulk material properties for different samples. This study focuses on the meso-scale correlation between structure and deformation in a 2D foam sample generated from a computed tomography slice of Alporas™ foam, for which quasi-static compression was simulated using 2D image-based finite element modelling. First, a comprehensive meso-scale structural characterisation of the 2D foam was carried out to determine the size, aspect ratio, orientation and anisotropy of individual cells, as well as the length, straightness, inclination and thickness of individual cell walls. Measurements were then conducted to obtain the axial distributions of local structural parameters averaged laterally to compression axis. Second, the meso-scale deformation was characterised by cell-wall strain, cell area ratio, digital image correlation strain and local compressive engineering strain. According to the results, the through-width sub-regions over an axial length between the average (lower bound) and the maximum (upper bound) of cell size should be used to characterise the meso-scale heterogeneity of the cell structure and deformation. It was found that the first crush band forms in a sub-region where the ratio of cell-wall thickness to cell-wall length is a minimum, in which the collapse deformation is dominated by the plastic bending and buckling of cell walls. Other morphological parameters have secondary effect on the initiation of crush band in the 2D foam. The finding of this study suggests that the measurement of local structural properties is crucial for the identification of the “weakest” region which determines the initiation of collapse and hence the corresponding collapse load of a heterogeneous cellular material.

Image-based correlation between the meso-scale structure and deformation of closed-cell foam

International Nuclear Information System (INIS)

Sun, Yongle; Zhang, Xun; Shao, Zhushan; Li, Q.M.

2017-01-01

In the correlation between structural parameters and compressive behaviour of cellular materials, previous studies have mostly focused on averaged structural parameters and bulk material properties for different samples. This study focuses on the meso-scale correlation between structure and deformation in a 2D foam sample generated from a computed tomography slice of Alporas™ foam, for which quasi-static compression was simulated using 2D image-based finite element modelling. First, a comprehensive meso-scale structural characterisation of the 2D foam was carried out to determine the size, aspect ratio, orientation and anisotropy of individual cells, as well as the length, straightness, inclination and thickness of individual cell walls. Measurements were then conducted to obtain the axial distributions of local structural parameters averaged laterally to compression axis. Second, the meso-scale deformation was characterised by cell-wall strain, cell area ratio, digital image correlation strain and local compressive engineering strain. According to the results, the through-width sub-regions over an axial length between the average (lower bound) and the maximum (upper bound) of cell size should be used to characterise the meso-scale heterogeneity of the cell structure and deformation. It was found that the first crush band forms in a sub-region where the ratio of cell-wall thickness to cell-wall length is a minimum, in which the collapse deformation is dominated by the plastic bending and buckling of cell walls. Other morphological parameters have secondary effect on the initiation of crush band in the 2D foam. The finding of this study suggests that the measurement of local structural properties is crucial for the identification of the “weakest” region which determines the initiation of collapse and hence the corresponding collapse load of a heterogeneous cellular material.

Non-stochastic Ti-6Al-4V foam structures with negative Poisson's ratio

Energy Technology Data Exchange (ETDEWEB)

Yang, Li, E-mail: lyang5@ncsu.edu [Edward P. Fitts Department of Industrial and Systems Engineering, North Carolina State University, 400 Daniels Hall, 111 Lampe Drive, Raleigh, NC 27695 (United States); Cormier, Denis, E-mail: drceie@rit.edu [Department of Industrial Systems Engineering, Rochester Institute of Technology, 81 Lomb Memorial Drive, Rochester, NY 14623-5603 (United States); West, Harvey, E-mail: hawest@ncsu.edu [Edward P. Fitts Department of Industrial and Systems Engineering, North Carolina State University, 400 Daniels Hall, 111 Lampe Drive, Raleigh, NC 27695 (United States); Harrysson, Ola, E-mail: harrysson@ncsu.edu [Edward P. Fitts Department of Industrial and Systems Engineering, North Carolina State University, 400 Daniels Hall, 111 Lampe Drive, Raleigh, NC 27695 (United States); Knowlson, Kyle, E-mail: kyle.knowlson@gmail.com [Edward P. Fitts Department of Industrial and Systems Engineering, North Carolina State University, 400 Daniels Hall, 111 Lampe Drive, Raleigh, NC 27695 (United States)

2012-12-15

This paper details the design, fabrication, and testing of non-stochastic auxetic lattice lattice structures. All Ti-6Al-4V samples were created via the Electron Beam Melting (EBM) additive manufacturing process. It was found that the Poisson's ratio values significantly influence the mechanical properties of the structures. The bending properties of the auxetic samples were significantly higher than those of currently commercialized metal foams. The compressive strength was moderately higher than available metal foams. These results suggest that metallic auxetic structures have considerable promise for use in a variety of applications in which tradeoffs between mass and mechanical properties are crucial.

Foam pad of appropriate thickness can improve diagnostic value of foam posturography in detecting postural instability.

Science.gov (United States)

Liu, Bo; Leng, Yangming; Zhou, Renhong; Liu, Jingjing; Liu, Dongdong; Liu, Jia; Zhang, Su-Lin; Kong, Wei-Jia

2018-04-01

The present study investigated the effect of foam thickness on postural stability in patients with unilateral vestibular hypofunction (UVH) during foam posturography. Static and foam posturography were performed in 33 patients (UVH group) and 30 healthy subjects (control group) with eyes open (EO) and closed (EC) on firm surface and on 1-5 foam pad(s). Sway velocity (SV) of center of pressure, standing time before falling (STBF) and falls reaction were recorded and analyzed. (1) SVs had an increasing tendency in both groups as the foam pads were added under EO and EC conditions. (2) STBFs, only in UVH group with EC, decreased with foam thickness increasing. (3) Significant differences in SV were found between the control and UVH group with EO (except for standing on firm surface, on 1 and 2 foam pad(s)) and with EC (all surface conditions). (4) Receiver operating characteristic curve analysis showed that the SV could better reflect the difference in postural stability between the two groups while standing on the 4 foam pads with EC. Our study showed that diagnostic value of foam posturography in detecting postural instability might be enhanced by using foam pad of right thickness.

Thermal aging of traditional and additively manufactured foams: analysis by time-temperature-superposition, constitutive, and finite-element models

Energy Technology Data Exchange (ETDEWEB)

Maiti, A. [Lawrence Livermore National Lab. (LLNL), Livermore, CA (United States); Weisgraber, T. H. [Lawrence Livermore National Lab. (LLNL), Livermore, CA (United States); Small, W. [Lawrence Livermore National Lab. (LLNL), Livermore, CA (United States); Lewicki, J. P. [Lawrence Livermore National Lab. (LLNL), Livermore, CA (United States); Duoss, E. B. [Lawrence Livermore National Lab. (LLNL), Livermore, CA (United States); Spadaccini, C. M. [Lawrence Livermore National Lab. (LLNL), Livermore, CA (United States); Pearson, M. A. [Lawrence Livermore National Lab. (LLNL), Livermore, CA (United States); Chinn, S. C. [Lawrence Livermore National Lab. (LLNL), Livermore, CA (United States); Wilson, T. S. [Lawrence Livermore National Lab. (LLNL), Livermore, CA (United States); Maxwell, R. S. [Lawrence Livermore National Lab. (LLNL), Livermore, CA (United States)

2016-12-08

Cellular solids or foams are a very important class of materials with diverse applications ranging from thermal insulation and shock absorbing support cushions, to light-weight structural and floatation components, and constitute crucial components in a large number of industries including automotive, aerospace, electronics, marine, biomedical, packaging, and defense. In many of these applications the foam material is subjected to long periods of continuous stress, which can, over time, lead to a permanent change in structure and a degradation in performance. In this report we summarize our modeling efforts to date on polysiloxane foam materials that form an important component in our systems. Aging of the materials was characterized by two measured quantities, i.e., compression set and load retention. Results of accelerated aging experiments were analyzed by an automated time-temperaturesuperposition (TTS) approach, which creates a master curve that can be used for long-term predictions (over decades) under ambient conditions. When comparing such master curves for traditional (stochastic) foams with those for recently 3D-printed (i.e., additively manufactured, or AM) foams, it became clear that AM foams have superior aging behavior. To gain deeper understanding, we imaged the microstructure of both foams using X-ray computed tomography, and performed finite-element analysis of the mechanical response within these microstructures. This indicates a wider stress variation in the stochastic foam with points of more extreme local stress as compared to the 3D printed material.

Comparison of sound absorbing performances of copper foam and iron foam with the same parameters

Science.gov (United States)

Yang, X. C.; Shen, X. M.; Xu, P. J.; Zhang, X. N.; Bai, P. F.; Peng, K.; Yin, Q.; Wang, D.

2018-01-01

Sound absorbing performances of the copper foam and the iron foam with the same parameters were investigated by the AWA6128A detector according to standing wave method. Two modes were investigated, which included the pure metal foam mode and the combination mode with the settled thickness of metal foam. In order to legibly compare the sound absorbing coefficients of the two metal foams, the detected sound frequency points were divided into the low frequency range (100 Hz ~ 1000 Hz), the middle frequency range (1000 Hz ~ 3200 Hz), and the high frequency range (3500 Hz ~ 6000 Hz). Sound absorbing performances of the two metal foams in the two modes were discussed within the three frequency ranges in detail. It would be calculated that the average sound absorbing coefficients of copper foam in the pure metal foam mode were 12.6%, 22.7%, 34.6%, 43.6%, 51.1%, and 56.2% when the thickness was 5 mm, 10 mm, 15 mm, 20 mm, 25 mm, and 30 mm. meanwhile, in the combination mode, the average sound absorbing coefficients of copper foam with the thickness of 10 mm were 30.6%, 34.8%, 36.3%, and 35.8% when the cavity was 5 mm, 10 mm, 15 mm, and 20 mm. In addition, those of iron foam in the pure metal foam mode were 13.4%, 20.1%, 34.4%, 43.1%, 49.6%, and 56.1%, and in the combination mode were 25.6%, 30.5%, 34.3%, and 33.4%.

Study of the compression and wear-resistance properties of freeze-cast Ti and Ti‒5W alloy foams for biomedical applications.

Science.gov (United States)

Choi, Hyelim; Shil'ko, Serge; Gubicza, Jenő; Choe, Heeman

2017-08-01

Ti and Ti‒5wt% W alloy foams were produced by freeze-casting process and their mechanical behaviors were compared. The Ti‒5W alloy foam showed a typical acicular Widmanstätten α/β structure with most of the W dissolved in the β phase. An electron-probe microanalysis revealed that approximately 2wt% W was uniformly dissolved in the Ti matrix of Ti‒5W alloy foam with few partially dissolved W particles. The compressive-yield strength of Ti‒5W alloy foam (~323MPa) was approximately 20% higher than that of the Ti foam (~256MPa) owing to the solid-solution-strengthening effect of W in the Ti matrix, which also resulted in a dramatic improvement in the wear resistance of Ti‒5W alloy foam. The compressive behaviors of the Ti and Ti‒5W alloy foams were predicted by analytical models and compared with the experimental values. Compared with the Gibson-Ashby and cellular-lattice-structure-in-square-orientation models of porous materials, the orientation-averaging method provided prediction results that are much more accurate in terms of both the Young's modulus and the yield strength of the Ti and Ti‒5W alloy foams. Copyright © 2017 Elsevier Ltd. All rights reserved.

Bio-based Polymer Foam from Soyoil

Science.gov (United States)

Bonnaillie, Laetitia M.; Wool, Richard P.

2006-03-01

The growing bio-based polymeric foam industry is presently lead by plant oil-based polyols for polyurethanes and starch foams. We developed a new resilient, thermosetting foam system with a bio-based content higher than 80%. The acrylated epoxidized soybean oil and its fatty acid monomers is foamed with pressurized carbon dioxide and cured with free-radical initiators. The foam structure and pore dynamics are highly dependent on the temperature, viscosity and extent of reaction. Low-temperature cure hinds the destructive pore coalescence and the application of a controlled vacuum results in foams with lower densities ˜ 0.1 g/cc, but larger cells. We analyze the physics of foam formation and stability, as well as the structure and mechanical properties of the cured foam using rigidity percolation theory. The parameters studied include temperature, vacuum applied, and cross-link density. Additives bring additional improvements: nucleating agents and surfactants help produce foams with a high concentration of small cells and low bulk density. Hard and soft thermosetting foams with a bio content superior to 80% are successfully produced and tested. Potential applications include foam-core composites for hurricane-resistant housing, structural reinforcement for windmill blades, and tissue scaffolds.

Mechanical Characterization of Rigid Polyurethane Foams

Energy Technology Data Exchange (ETDEWEB)

Lu, Wei-Yang [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States). Mechanics of Materials

2014-12-01

Foam materials are used to protect sensitive components from impact loading. In order to predict and simulate the foam performance under various loading conditions, a validated foam model is needed and the mechanical properties of foams need to be characterized. Uniaxial compression and tension tests were conducted for different densities of foams under various temperatures and loading rates. Crush stress, tensile strength, and elastic modulus were obtained. A newly developed confined compression experiment provided data for investigating the foam flow direction. A biaxial tension experiment was also developed to explore the damage surface of a rigid polyurethane foam.

High performance supercapacitors based on three-dimensional ultralight flexible manganese oxide nanosheets/carbon foam composites

Science.gov (United States)

He, Shuijian; Chen, Wei

2014-09-01

The syntheses and capacitance performances of ultralight and flexible MnO2/carbon foam (MnO2/CF) hybrids are systematically studied. Flexible carbon foam with a low mass density of 6.2 mg cm-3 and high porosity of 99.66% is simply obtained by carbonization of commercially available and low-cost melamine resin foam. With the high porous carbon foam as framework, ultrathin MnO2 nanosheets are grown through in situ redox reaction between KMnO4 and carbon foam. The three-dimensional (3D) MnO2/CF networks exhibit highly ordered hierarchical pore structure. Attributed to the good flexibility and ultralight weight, the MnO2/CF nanomaterials can be directly fabricated into supercapacitor electrodes without any binder and conductive agents. Moreover, the pseudocapacitance of the MnO2 nanosheets is enhanced by the fast ion diffusion in the three-dimensional porous architecture and by the conductive carbon foam skeleton as well as good contact of carbon/oxide interfaces. Supercapacitor based on the MnO2/CF composite with 3.4% weight percent of MnO2 shows a high specific capacitance of 1270.5 F g-1 (92.7% of the theoretical specific capacitance of MnO2) and high energy density of 86.2 Wh kg-1. The excellent capacitance performance of the present 3D ultralight and flexible nanomaterials make them promising candidates as electrode materials for supercapacitors.

Brazing open cell reticulated copper foam to stainless steel tubing with vacuum furnace brazed gold/indium alloy plating

Science.gov (United States)

Howard, Stanley R [Windsor, SC; Korinko, Paul S [Aiken, SC

2008-05-27

A method of fabricating a heat exchanger includes brush electroplating plated layers for a brazing alloy onto a stainless steel tube in thin layers, over a nickel strike having a 1.3 .mu.m thickness. The resultant Au-18 In composition may be applied as a first layer of indium, 1.47 .mu.m thick, and a second layer of gold, 2.54 .mu.m thick. The order of plating helps control brazing erosion. Excessive amounts of brazing material are avoided by controlling the electroplating process. The reticulated copper foam rings are interference fit to the stainless steel tube, and in contact with the plated layers. The copper foam rings, the plated layers for brazing alloy, and the stainless steel tube are heated and cooled in a vacuum furnace at controlled rates, forming a bond of the copper foam rings to the stainless steel tube that improves heat transfer between the tube and the copper foam.

The axial crushes behaviour on foam-filled round Jute/Polyester composite tubes

Science.gov (United States)

Othman, A.; Ismail, A. E.

2018-04-01

The present paper investigates the effect of axial loading compression on jute fibre reinforced polyester composite round tubes. The specimen of composite tube was fabricated by hand lay-up method of 120 mm length with fix 50.8 mm inner diameter to determine the behaviour of energy absorption on number of layers of 450 angle fibre and internally reinforced with and without foam filler material. The foam filler material used in this studies were polyurethane (PU) and polystyrene (PE) with average of 40 and 45 kg/m3 densities on the axial crushing load against displacement relations and on the failure modes. The number of layers of on this study were two; three and four were selected to calculate the crush force efficiency (CFE) and the specific energy absorption (SEA) of the composite tubes. Result indicated that the four layers’ jute/polyester show significant value in term of crushing load compared to 2 and 3 layers higher 60% for 2 layer and 3% compared to 3 layers. It has been found that the specific energy absorption of the jute/polyester tubes with polystyrene foam-filled is found higher respectively 10% to 12% than empty and polyurethane (PU) foam tubes. The increase in the number of layers from two to four increases the mean axial load from 1.01 KN to 3.60 KN for empty jute/polyester and from 2.11 KN to 4.26 KN for the polyurethane (PU) foam-filled jute/polyester tubes as well as for 3.60 KN to 5.58 KN for the polystyrene (PE) foam-filled jute/polyester. The author’s found that the failure of mechanism influence the characteristic of curve load against displacement obtained and conclude that an increasing number of layers and introduce filler material enhance the capability of specific absorbed energy.

Study of two-phase foam flow

Energy Technology Data Exchange (ETDEWEB)

Gurbanov, R S; Guliev, B B; Mekhtiev, K G; Kerimov, R G

1970-01-01

The objectives of this study were to determine characteristics of aqueous foam flow through porous media and to estimate the depth of foam penetration into a formation. Foam was generated by mixing air and 1% solution of surfactant PO-1. Foam density was maintained at 0.14 g/cc in all experiments. The foam was passed through sand columns (800 mm long x 30 mm diam) of permeabilities 26, 39, 80, 111, and 133 darcys. Flow rates were measured at various pressure drops and the relationship between system parameters was expressed analytically and graphically. From the data, distance of foam penetration into a formation as a function of pressure drop and permeability was calculated. The data indicate that under most conditions, foam will penetrate the formation to a negligible distance. This study indicates that when foam is used to remove sand from a well, a negligible loss of foam to the formation occurs.

Literature Review: An Overview of Epoxy Resin Syntactic Foams with Glass Microballoons

Energy Technology Data Exchange (ETDEWEB)

Keller, Jennie [Los Alamos National Lab. (LANL), Los Alamos, NM (United States)

2014-03-12

same properties [3,4,9,10]. The glass transition temperature has a proportional relationship to the volume fraction of microballoons used, however, there is limited research that supports correlations between other thermal variables and microballoons specifications. In fact, very little experimental data exists to relate thermal conductivity and volume fraction or wall thickness of microballoons [5]. This review proposes that thermal conductivity should be a topic of interest for future researchers because of how frequently syntactic foams are used in insulating applications. This paper will explore three aspects pertaining to epoxy resin syntactic foams with glass microballoons: the immense range of applications that syntactic foams are used for, the materials and fabrication techniques most commonly used, and lastly the results from characterization of syntactic foams with varying microballoon volume fractions and wall thicknesses. In addition to varying microballoon parameters, it is also possible to change the base, accelerator and curing agent used in the epoxy formulation. For simplicity, this paper will focus on a very common combination of materials produced by the Dow Chemical Company®.

Fluid Flow and Heat Transfer in Cellular Solids

OpenAIRE

Ettrich, Jörg

2014-01-01

To determine the characteristics and properties of cellular solids for an application, and to allow a systematic practical use by means of correlations and modelling approaches, we perform experimental investigations and develop numerical methods. In view of coupled multi-physics simulations, we employ the phase-field method. Finally, the applicability is demonstrated exemplarily for open-cell metal foams, providing qualitative and quantitative comparison with experimental data.

Mass transfer measurements in foams

International Nuclear Information System (INIS)

Leblond, J.G.; Fournel, B.

2004-01-01

Full text of publication follows:This study participates to the elaboration of a method for decontamination of the inside surfaces of steel structures (pipes, tanks,...). The solution which has been chosen is to attack the surface of the structure by a dipping solution. In order to reduce the quantity of product to be recovered and treated at the end of the cleaning process, the active solution will be introduced as a foam. During its free or forced drainage the foam supplies an active liquid film along the structure surfaces. It was important to know if the transfers of the dipping liquid inside the foam and between foam and wall film are sufficient to allow a correct supplying of the active liquid at the wall and a correct dragging of the dipped products. The objective of this work is to develop a numerical model which simulates the various transfers. However such a modeling cannot be performed without a thorough knowledge of the different transfer parameters in the foam and in the film. The following study has been performed on a model foam (foaming water + air) held in a smooth vertical glass pipe and submitted to a forced drainage by the foaming water (water + surfactants). The liquid transfer involves the dispersion of the drainage liquid inside the foam and the transfer between the foam and the liquid film flowing down at the wall. The different transfers has been analyzed by NMR using a PFGSE-NMR sequence, which allows to determine the propagator, i.e., the probability density of the liquid particle displacements during a given time interval Δt, along a selected direction. This study allowed to measure, firstly, the mean liquid and the liquid dispersion in the foam along the vertical and horizontal direction, and secondly, the vertical mean velocity in the parietal liquid film. (authors)

Experimental study of the mechanical behaviour of pin reinforced foam core sandwich materials under shear load

International Nuclear Information System (INIS)

Dimassi, M A; Brauner, C; Herrmann, A S

2016-01-01

Sandwich structures with a lightweight closed cell hard foam core have the potential to be used in primary structures of commercial aircrafts. Compared to honeycomb core sandwich, the closed cell foam core sandwich overcomes the issue of moisture take up and makes the manufacturing of low priced and highly integrated structures possible. However, lightweight foam core sandwich materials are prone to failure by localised external loads like low velocity impacts. Invisible cracks could grow in the foam core and threaten the integrity of the structure. In order to enhance the out-of-plane properties of foam core sandwich structures and to improve the damage tolerance (DT) dry fibre bundles are inserted in the foam core. The pins are infused with resin and co-cured with the dry fabric face sheets in an out-of-autoclave process. This study presents the results obtained from shear tests following DIN 53294-standard, on flat sandwich panels. All panels were manufactured with pin-reinforcement manufactured with the Tied Foam Core Technology (TFC) developed by Airbus. The effects of pin material (CFRP and GFRP) and pin volume fraction on the shear properties of the sandwich structure and the crack propagation were investigated and compared to a not pinned reference. It has been concluded that the pin volume fraction has a remarkable effect on the shear properties and damage tolerance of the observed structure. Increasing the pin volume fraction makes the effect of crack redirection more obvious and conserves the integrity of the structure after crack occurrence. (paper)

Foaming in manure based digesters: Effect of overloading and foam suppression using antifoam agents

OpenAIRE

Kougias, Panagiotis; Tsapekos, Panagiotis; Boe, Kanokwan; Angelidaki, Irini

2013-01-01

Anaerobic digestion foaming is one of the major problems that occasionally occur in full-scale biogas plants, affecting negatively the overall digestion process. The foam is typically created either in the main biogas reactor or/and in the pre-storage tank and the entrapped solids in the foam cause severe operational problems, such as blockage of mixing devices and collapse of pumps. Furthermore, the foaming problem is linked with economic consequences for biogas plants, due to income losses ...

Influence of Rubber Powders on Foaming Behavior and Mechanical Properties of Foamed Polypropylene Composites

Directory of Open Access Journals (Sweden)

HE Yue

2017-02-01

Full Text Available Polypropylene/rubber powders composites with different kinds of rubber powders were foamed by injection molding machine equipped with volume-adjustable cavity. The effect of dispersity of rubber powders and crystallization behavior of composites on the foaming behavior and mechanical properties was investigated. The results show that the addition of rubber powders can improve the cell structure of foamed PP with fine and uniform cell distribution. And cell density and size of PP/PP-MAH/NBR foams are 7.64×106cell/cm3 and 29.78μm respectively, which are the best among these foams. Combining cell structures with mechanical properties, notch impact strength of PP/PP-MAH/CNBR composites increases approximately by 2.2 times while tensile strength is reduced just by 26% compared with those of the pure PP. This indicates that PP/PP-MAH/CNBR composites are ideal foamed materials.

Chaotic bubbling and nonstagnant foams.

Science.gov (United States)

Tufaile, Alberto; Sartorelli, José Carlos; Jeandet, Philippe; Liger-Belair, Gerard

2007-06-01

We present an experimental investigation of the agglomeration of bubbles obtained from a nozzle working in different bubbling regimes. This experiment consists of a continuous production of bubbles from a nozzle at the bottom of a liquid column, and these bubbles create a two-dimensional (2D) foam (or a bubble raft) at the top of this column. The bubbles can assemble in various dynamically stable arrangement, forming different kinds of foams in a liquid mixture of water and glycerol, with the effect that the bubble formation regimes influence the foam obtained from this agglomeration of bubbles. The average number of bubbles in the foam is related to the bubble formation frequency and the bubble mean lifetime. The periodic bubbling can generate regular or irregular foam, while a chaotic bubbling only generates irregular foam.

Determination of Acreage Thermal Protection Foam Loss From Ice and Foam Impacts

Science.gov (United States)

Carney, Kelly S.; Lawrence, Charles

2015-01-01

A parametric study was conducted to establish Thermal Protection System (TPS) loss from foam and ice impact conditions similar to what might occur on the Space Launch System. This study was based upon the large amount of testing and analysis that was conducted with both ice and foam debris impacts on TPS acreage foam for the Space Shuttle Project External Tank. Test verified material models and modeling techniques that resulted from Space Shuttle related testing were utilized for this parametric study. Parameters varied include projectile mass, impact velocity and impact angle (5 degree and 10 degree impacts). The amount of TPS acreage foam loss as a result of the various impact conditions is presented.

Double-shell target fabrication workshop-2016 report

Energy Technology Data Exchange (ETDEWEB)

Wang, Y. Morris [Lawrence Livermore National Lab. (LLNL), Livermore, CA (United States); Oertel, John [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Farrell, Michael [General Atomics, San Diego, CA (United States); Baumann, Ted [Lawrence Livermore National Lab. (LLNL), Livermore, CA (United States); Huang, Haibo [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Nikroo, Abbas [Lawrence Livermore National Lab. (LLNL), Livermore, CA (United States)

2017-01-10

On June 30, 2016, over 40 representatives from Lawrence Livermore National Laboratory (LLNL), Los Alamos National Laboratory (LANL), General Atomics (GA), Laboratory for Laser Energetics (LLE), Schafer Corporation, and NNSA headquarter attended a double-shell (DS) target fabrication workshop at Livermore, California. Pushered-single-shell (PSS) and DS metalgas platforms potentially have a large impact on programmatic applications. The goal of this focused workshop is to bring together target fabrication scientists, physicists, and designers to brainstorm future PSS and DS target fabrication needs and strategies. This one-day workshop intends to give an overall view of historical information, recent approaches, and future research activities at each participating organization. Five topical areas have been discussed that are vital to the success of future DS target fabrications, including inner metal shells, foam spheres, outer ablators, fill tube assembly, and metrology.

Properties of Ti-6Al-4V non-stochastic lattice structures fabricated via electron beam melting

International Nuclear Information System (INIS)

Cansizoglu, O.; Harrysson, O.; Cormier, D.; West, H.; Mahale, T.

2008-01-01

This paper addresses foams which are known as non-stochastic foams, lattice structures, or repeating open cell structure foams. The paper reports on preliminary research involving the design and fabrication of non-stochastic Ti-6Al-4V alloy structures using the electron beam melting (EBM) process. Non-stochastic structures of different cell sizes and densities were investigated. The structures were tested in compression and bending, and the results were compared to results from finite element analysis simulations. It was shown that the build angle and the build orientation affect the properties of the lattice structures. The average compressive strength of the lattice structures with a 10% relative density was 10 MPa, the flexural modulus was 200 MPa and the strength to density ration was 17. All the specimens were fabricated on the EBM A2 machine using a melt speed of 180 mm/s and a beam current of 2 mA. Future applications and FEA modeling were discussed in the paper

A review of aqueous foam in microscale.

Science.gov (United States)

Anazadehsayed, Abdolhamid; Rezaee, Nastaran; Naser, Jamal; Nguyen, Anh V

2018-06-01

In recent years, significant progress has been achieved in the study of aqueous foams. Having said this, a better understanding of foam physics requires a deeper and profound study of foam elements. This paper reviews the studies in the microscale of aqueous foams. The elements of aqueous foams are interior Plateau borders, exterior Plateau borders, nodes, and films. Furthermore, these elements' contribution to the drainage of foam and hydraulic resistance are studied. The Marangoni phenomena that can happen in aqueous foams are listed as Marangoni recirculation in the transition region, Marangoni-driven flow from Plateau border towards the film in the foam fractionation process, and Marangoni flow caused by exposure of foam containing photosurfactants under UV. Then, the flow analysis of combined elements of foam such as PB-film along with Marangoni flow and PB-node are studied. Next, we contrast the behavior of foams in different conditions. These various conditions can be perturbation in the foam structure caused by injected water droplets or waves or using a non-Newtonian fluid to make the foam. Further review is about the effect of oil droplets and particles on the characteristics of foam such as drainage, stability and interfacial mobility. Copyright © 2018 Elsevier B.V. All rights reserved.

Hierarchical ZnO@MnO2 Core-Shell Pillar Arrays on Ni Foam for Binder-Free Supercapacitor Electrodes

KAUST Repository

Huang, Ming; Li, Fei; Zhao, Xiao Li; Luo, Da; You, Xue Qiu; Zhang, Yu Xin; Li, Gang

2015-01-01

© 2014 Elsevier Ltd. All rights reserved. Hierarchical ZnO@MnO2 core-shell pillar arrays on Ni foam have been fabricated by a facile two-step hydrothermal approach and further investigated as the binder-free electrode for supercapacitors. The core-shell hybrid nanostructure is achieved by decorating ultrathin self-standing MnO2 nanosheets on ZnO pillar arrays grown radically on Nickel foam. This unique well-designed binder-free electrode exhibits a high specific capacitance (423.5 F g-1 at a current density of 0.5 A g-1), and excellent cycling stability (92% capacitance retention after 3000 cycles). The improved electrochemical results show that the ZnO@MnO2 core-shell nanostructure electrode is promising for high-performance supercapacitors. The facile design of the unique core-shell array architectures provides a new and effective approach to fabricate high-performance binder-free electrode for supercapacitors.

Beer foam physics

NARCIS (Netherlands)

Ronteltap, A.D.

1989-01-01

The physical aspects of beer foam behavior were studied in terms of the four physical processes, mainly involved in the formation and breakdown of foam. These processes are, bubble formation, drainage, disproportionation and coalescence. In detail, the processes disproportionation and

Radon generator and the method of radium carrier fabrication

International Nuclear Information System (INIS)

Czerski, B.

1992-01-01

The radon generator construction and the method of radium carrier fabrication has been the subject of the patent. The generator is a cylindrical vessel with gas valves system and two filters inside. Between them the radium carrier has been located. As a carrier polyurethane foam has been used. The carrier is obtained in a generator vessel from polyester resin in the presence of activated mixture of engine oil, zinc-organic catalyst and toluene. To the obtained mixture the radium chloride in the solution of hydrochloric acid is added. The carrier foam is produced by mechanical stirring of substrates inside the vessel and drying in 50 C in a heater. 1 fig

FOAM3D: A numerical simulator for mechanistic prediciton of foam displacement in multidimensions

Energy Technology Data Exchange (ETDEWEB)

Kovscek, A.R.; Patzek, T.W. [Lawrence Berkeley Laboratory, Berkeley, CA (United States); Radke, C.J. [Univ. of California, Berkeley, CA (United States)

1995-03-01

Field application of foam is a technically viable enhanced oil recovery process (EOR) as demonstrated by recent steam-foam field studies. Traditional gas-displacement processes, such as steam drive, are improved substantially by controlling gas mobility and thereby improving volumetric displacement efficiency. For instance, Patzek and Koinis showed major oil-recovery response after about two years of foam injection in two different pilot studies at the Kern River field. They report increased production of 5.5 to 14% of the original oil in place over a five year period. Because reservoir-scale simulation is a vital component of the engineering and economic evaluation of any EOR project, efficient application of foam as a displacement fluid requires a predictive numerical model of foam displacement. A mechanistic model would also expedite scale-up of the process from the laboratory to the field scale. No general, mechanistic, field-scale model for foam displacement is currently in use.

Effect of the three-dimensional microstructure on the sound absorption of foams: A parametric study.

Science.gov (United States)

Chevillotte, Fabien; Perrot, Camille

2017-08-01

The purpose of this work is to systematically study the effect of the throat and the pore sizes on the sound absorbing properties of open-cell foams. The three-dimensional idealized unit cell used in this work enables to mimic the acoustical macro-behavior of a large class of cellular solid foams. This study is carried out for a normal incidence and also for a diffuse field excitation, with a relatively large range of sample thicknesses. The transport and sound absorbing properties are numerically studied as a function of the throat size, the pore size, and the sample thickness. The resulting diagrams show the ranges of the specific throat sizes and pore sizes where the sound absorption grading is maximized due to the pore morphology as a function of the sample thickness, and how it correlates with the corresponding transport parameters. These charts demonstrate, together with typical examples, how the morphological characteristics of foam could be modified in order to increase the visco-thermal dissipation effects.

Anti-foam System design description

International Nuclear Information System (INIS)

White, M.A.

1994-01-01

The Anti-foam System is a sub-system of the 242-A Evaporator facility. The Anti-foam is used within the C-A-1 Vapor-Liquid Separator, to reduce the effect of foaming and reduce fluid bumping while the vapor and liquid are separated within the C-A-1 Vapor-Liquid Separator. Excessive foaming within the vessel may possibly cause the liquid slurry mixture in the evaporator vessel to foul the de-entrainment pads and cause plant shutdown. The Anti-foam System consists of the following primary elements: the Anti-foam Tank and the Metering Pump. The upgrades to Anti-foam System include the following: installation of a new pump, instruments, and valves; and connection of the instruments, pump and agitator associated with the Anti-foam System to the Monitoring and Control System (MCS). The 242-A Evaporator is a waste treatment facility designed to reduce liquid waste volumes currently stored in the Hanford Area double shell Waste Storage Tanks. The evaporator uses evaporative concentration to achieve this volume reduction, returning the concentrated slurry to the double-shell tanks for storage and, at the same time, releasing the process effluent to a retention facilities for eventual treatment and release to the environment

High performance polymeric foams

International Nuclear Information System (INIS)

Gargiulo, M.; Sorrentino, L.; Iannace, S.

2008-01-01

The aim of this work was to investigate the foamability of high-performance polymers (polyethersulfone, polyphenylsulfone, polyetherimide and polyethylenenaphtalate). Two different methods have been used to prepare the foam samples: high temperature expansion and two-stage batch process. The effects of processing parameters (saturation time and pressure, foaming temperature) on the densities and microcellular structures of these foams were analyzed by using scanning electron microscopy

Stability of metallic foams studied under microgravity

CERN Document Server

Wuebben, T; Banhart, J; Odenbach, S

2003-01-01

Metal foams are prepared by mixing a metal powder and a gas-releasing blowing agent, by densifying the mix to a dense precursor and finally foaming by melting the powder compact. The foaming process of aluminium foams is monitored in situ by x-ray radioscopy. One observes that foam evolution is accompanied by film rupture processes which lead to foam coalescence. In order to elucidate the importance of oxides for foam stability, lead foams were manufactured from lead powders having two different oxide contents. The two foam types were generated on Earth and under weightlessness during parabolic flights. The measurements show that the main function of oxide particles is to prevent coalescence, while their influence on bulk viscosity of the melt is of secondary importance.

Efficient removal of perfluorooctane sulfonate from aqueous film-forming foam solution by aeration-foam collection.

Science.gov (United States)

Meng, Pingping; Deng, Shubo; Maimaiti, Ayiguli; Wang, Bin; Huang, Jun; Wang, Yujue; Cousins, Ian T; Yu, Gang

2018-07-01

Aqueous film-forming foams (AFFFs) used in fire-fighting are one of the main contamination sources of perfluorooctane sulfonate (PFOS) to the subterranean environment, requiring high costs for remediation. In this study, a method that combined aeration and foam collection was presented to remove PFOS from a commercially available AFFF solution. The method utilized the strong surfactant properties of PFOS that cause it to be highly enriched at air-water interfaces. With an aeration flow rate of 75 mL/min, PFOS removal percent reached 96% after 2 h, and the PFOS concentration in the collected foam was up to 6.5 mmol/L, beneficial for PFOS recovery and reuse. Increasing the aeration flow rate, ionic strength and concentration of co-existing surfactant, as well as decreasing the initial PFOS concentration, increased the removal percents of PFOS by increasing the foam volume, but reduced the enrichment of PFOS in the foams. With the assistance of a co-existing hydrocarbon surfactant, PFOS removal percent was above 99.9% after aeration-foam collection for 2 h and the enrichment factor exceeded 8400. Aeration-foam collection was less effective for short-chain perfluoroalkyl substances due to their relatively lower surface activity. Aeration-foam collection was found to be effective for the removal of high concentrations of PFOS from AFFF-contaminated wastewater, and the concentrated PFOS in the collected foam can be reused. Copyright © 2018 Elsevier Ltd. All rights reserved.

Preparation and characterization of PMMA graded microporous foams via one-step supercritical carbon dioxide foaming

International Nuclear Information System (INIS)

Yuan Huan; Li Junguo; Xiong Yuanlu; Luo Guoqiang; Shen Qiang; Zhang Lianmeng

2013-01-01

Supercritical carbon dioxide (ScCO 2 ) foaming which is inexpensive and environmental friendly has been widely used to prepare polymer-based microporous materials. In this paper, PMMA graded microporous materials were foamed by PMMA matrix after an unstable saturation process which was done under supercritical condition of 28MPa and 50 °C. The scanning electron microscopy (SEM) was utilized to observe the morphology of the graded foam. A gas adsorption model was proposed to predict the graded gas concentration in the different region of the polymer matrix. The SEM results showed that the solid and foam region of the graded foam can be connected without laminated layers. With the increasing thickness position of the graded microporous foam, the cell size increased from 3.4 to 27.5 μm, while the cell density decreased from 1.04 × 10 9 to 1.96 × 10 7 cells/cm 3 . It also found that the gradient microporous structure of the foam came from graded gas concentration which was obtained in the initial saturation process.

Numerical Modeling of Foam Drilling Hydraulics

Directory of Open Access Journals (Sweden)

Ozcan Baris

2007-12-01

Full Text Available The use of foam as a drilling fluid was developed to meet a special set of conditions under which other common drilling fluids had failed. Foam drilling is defined as the process of making boreholes by utilizing foam as the circulating fluid. When compared with conventional drilling, underbalanced or foam drilling has several advantages. These advantages include: avoidance of lost circulation problems, minimizing damage to pay zones, higher penetration rates and bit life. Foams are usually characterized by the quality, the ratio of the volume of gas, and the total foam volume. Obtaining dependable pressure profiles for aerated (gasified fluids and foam is more difficult than for single phase fluids, since in the former ones the drilling mud contains a gas phase that is entrained within the fluid system. The primary goal of this study is to expand the knowledge-base of the hydrodynamic phenomena that occur in a foam drilling operation. In order to gain a better understanding of foam drilling operations, a hydrodynamic model is developed and run at different operating conditions. For this purpose, the flow of foam through the drilling system is modeled by invoking the basic principles of continuum mechanics and thermodynamics. The model was designed to allow gas and liquid flow at desired volumetric flow rates through the drillstring and annulus. Parametric studies are conducted in order to identify the most influential variables in the hydrodynamic modeling of foam flow.

Applications of Foamed Lightweight Concrete

Directory of Open Access Journals (Sweden)

Mohd Sari Kamarul Aini

2017-01-01

Full Text Available Application of foamed concrete is increasing at present due to high demand on foamed concrete structures with good mechanical and physical properties. This paper discusses on the use of basic raw materials, their characteristics, production process, and their application in foamed lightweight concrete with densities between 300 kg/m3 and 1800 kg/m3. It also discusses the factors that influence the strengths and weaknesses of foamed concrete based on studies that were conducted previously.

Foam Transport in Porous Media - A Review

Energy Technology Data Exchange (ETDEWEB)

Zhang, Z. F.; Freedman, Vicky L.; Zhong, Lirong

2009-11-11

Amendment solutions with or without surfactants have been used to remove contaminants from soil. However, it has drawbacks such that the amendment solution often mobilizes the plume, and its movement is controlled by gravity and preferential flow paths. Foam is an emulsion-like, two-phase system in which gas cells are dispersed in a liquid and separated by thin liquid films called lamellae. Potential advantages of using foams in sub-surface remediation include providing better control on the volume of fluids injected, uniformity of contact, and the ability to contain the migration of contaminant laden liquids. It is expected that foam can serve as a carrier of amendments for vadose zone remediation, e.g., at the Hanford Site. As part of the U.S. Department of Energy’s EM-20 program, a numerical simulation capability will be added to the Subsurface Transport Over Multiple Phases (STOMP) flow simulator. The primary purpose of this document is to review the modeling approaches of foam transport in porous media. However, as an aid to understanding the simulation approaches, some experiments under unsaturated conditions and the processes of foam transport are also reviewed. Foam may be formed when the surfactant concentration is above the critical micelle concentration. There are two main types of foams – the ball foam (microfoam) and the polyhedral foam. The characteristics of bulk foam are described by the properties such as foam quality, texture, stability, density, surface tension, disjoining pressure, etc. Foam has been used to flush contaminants such as metals, organics, and nonaqueous phase liquids from unsaturated soil. Ball foam, or colloidal gas aphrons, reportedly have been used for soil flushing in contaminated site remediation and was found to be more efficient than surfactant solutions on the basis of weight of contaminant removed per gram of surfactant. Experiments also indicate that the polyhedral foam can be used to enhance soil remediation. The

The Natural Compound Dansameum Reduces foam Cell Formation by Downregulating CD36 and Peroxisome Proliferator-activated Receptor-gamma; Expression.

Science.gov (United States)

Park, Kang-Seo; Ahn, Sang Hyun; Lee, Kang Pa; Park, Sun-Young; Cheon, Jin Hong; Choi, Jun-Yong; Kim, Kibong

2018-01-01

Atherosclerosis-induced vascular disorders are major causes of death in most western countries. During the development of atherosclerotic lesions, foam cell formation is essential and formed through the expression of CD36 and the peroxisome proliferator-activated receptor gamma (PPAR-γ). To investigate whether dansameum extract (DSE) could show anti-atherosclerotic effect through down-regulating cellular redox state including CD36 and PARP-γ expression in oxidative low-density lipoprotein (oxLDL)-treated RAW264.7 cells and on differentiated foam cells in ApoE Knockout (ApoE-/-) mice. The Korean polyherbal medicine DSE was prepared from three plants in the following proportions: 40 g of Salvia miltiorrhiza root, 4 g of Amomumxanthioides fruit, and 4 g of Santalum album lignum. The immunohistochemistry and reverse transcription-polymerase chain reaction was used for analysis of protein and mRNA involved in foam cell formation. We first showed that effects of DSE on foam cell formation in both oxLDL-induced RAW264.7 cells and in blood vessels from apolipoprotein E deficientApoE-/- mice with high fat diet-fed. DSE treatment significantly reduced the expression of CD36 and PPAR-γ in oxLDL-stimulated RAW264.7 cells and ApoE-/-mice, in the latter case by regulating heme oxygenase-1. Furthermore, DSE treatment also reduced cellular lipid content in vitro and in vivo experiments. Our data suggest that DSE may have anti-atherosclerotic properties through regulating foam cell formation. Dansameum extract (DSE) Regulates the expression of CD36 and peroxisome proliferator-activated receptor gamma in oxidative low-density lipoprotein-stimulated RAW264.7 Cells and ApoE Knockout (ApoE Knockout [ApoE-/-]) miceDSE Regulates Cholesterol Levels in the Serum of ApoE-deficient (ApoE-/-) miceDSE Reduced the Formation of Foam Cells by Regulating heme oxygenase-1 in ApoE-/- mice with high fat diet-fed. Abbreviations used: DSE: Dansameum extract, PPAR-γ: Peroxisome proliferator

Effect of foam stirrer design on the catalytic performance of rotating foam stirrer reactions

NARCIS (Netherlands)

Leon Matheus, M.A.; Geers, P.; Nijhuis, T.A.; Schaaf, van der J.; Schouten, J.C.

2012-01-01

The liquid–solid mass transfer rate in a rotating foam stirrer reactor and in a slurry reactor is studied using the hydrogenation of styrene as a model reaction. The rotating foam stirrer reactor is a novel type of multi-phase reactor where highly open-celled materials, solid foams, are used as a

All-dielectric invisibility cloaks made of BaTiO3-loaded polyurethane foam

International Nuclear Information System (INIS)

Bao Di; Rajab, Khalid Z; Hao Yang; Kallos, Efthymios; Tang, Wenxuan; Argyropoulos, Christos; Piao Yongzhe; Yang Shoufeng

2011-01-01

Transformation optics has led the way in the development of electromagnetic invisibility cloaks from science fiction to engineering practice. Invisibility cloaks have been demonstrated over a wide range of the electromagnetic spectrum, and with a variety of different fabrication techniques. However, all previous schemes have relied on the use of metamaterials consisting of arrays of sub-wavelength inclusions. We report on the first cloaking structure made of a high-κ dielectric-loaded foam mixture. A polyurethane foam mixed with different ratios of barium titanate is used to produce the required range of permittivities, and the invisibility cloak is demonstrated to work for all incident angles over a wide range of microwave frequencies. This method will greatly facilitate the development and large-scale manufacture of a wide range of transformation optics-based structures. (paper)

The mechanical behavior of microcellular foams

Energy Technology Data Exchange (ETDEWEB)

Ozkul, M.H.; Mark, J.E. (Cincinnati Univ., OH (USA)); Aubert, J.H. (Sandia National Labs., Albuquerque, NM (USA))

1990-01-01

The mechanical behavior of microcellular open-cell foams prepared by a thermally induced phase separation process are investigated. The foams studied were prepared from isotactic polystyrene, polyacrylonitrile, and poly(4-methyl-1-pentene) (rigid foams), and polyurethane and Lycra (elastomeric foams). Their densities were in the range 0.04--0.27 g/cm3. Conventional polystyrene foams were used for comparison. The moduli and collapse stresses of these foams were measured in compression and compared with the current constitutive laws which relate mechanical properties to densities. A reinforcement technique based on the in-situ precipitation of silica was used to improve the mechanical properties. 13 refs., 4 figs., 3 tabs.

Effect of silica nanoparticles on polyurethane foaming process and foam properties

International Nuclear Information System (INIS)

Francés, A B; Bañón, M V Navarro

2014-01-01

Flexible polyurethane foams (FPUF) are commonly used as cushioning material in upholstered products made on several industrial sectors: furniture, automotive seating, bedding, etc. Polyurethane is a high molecular weight polymer based on the reaction between a hydroxyl group (polyol) and isocyanate. The density, flowability, compressive, tensile or shearing strength, the thermal and dimensional stability, combustibility, and other properties can be adjusted by the addition of several additives. Nanomaterials offer a wide range of possibilities to obtain nanocomposites with specific properties. The combination of FPUF with silica nanoparticles could develop nanocomposite materials with unique properties: improved mechanical and thermal properties, gas permeability, and fire retardancy. However, as silica particles are at least partially surface-terminated with Si-OH groups, it was suspected that the silica could interfere in the reaction of poyurethane formation.The objective of this study was to investigate the enhancement of thermal and mechanical properties of FPUF by the incorporation of different types of silica and determining the influence thereof during the foaming process. Flexible polyurethane foams with different loading mass fraction of silica nanoparticles (0-1% wt) and different types of silica (non treated and modified silica) were synthesized. PU/SiO 2 nanocomposites were characterized by FTIR spectroscopy, TGA, and measurements of apparent density, resilience and determination of compression set. Addition of silica nanoparticles influences negatively in the density and compression set of the foams. However, resilience and thermal stability of the foams are improved. Silica nanoparticles do not affect to the chemical structure of the foams although they interfere in the blowing reaction

Anaerobic Digestion Foaming Causes

OpenAIRE

Ganidi, Nafsika

2008-01-01

Anaerobic digestion foaming has been encountered in several sewage treatment plants in the UK. Foaming has raised major concerns for the water utilities due to significant impacts on process efficiency and operational costs. Several foaming causes have been suggested over the past few years by researchers. However, the supporting experimental information is limited and in some cases site specific. The present report aimed to provide a better understanding of the anaerobic di...

Foam-forming properties of Ilex paraguariensis (mate saponin: foamability and foam lifetime analysis by Weibull equation

Directory of Open Access Journals (Sweden)

Janine Treter

2010-01-01

Full Text Available Saponins are natural soaplike foam-forming compounds widely used in foods, cosmetic and pharmaceutical preparations. In this work foamability and foam lifetime of foams obtained from Ilex paraguariensis unripe fruits were analyzed. Polysorbate 80 and sodium dodecyl sulfate were used as reference surfactants. Aiming a better data understanding a linearized 4-parameters Weibull function was proposed. The mate hydroethanolic extract (ME and a mate saponin enriched fraction (MSF afforded foamability and foam lifetime comparable to the synthetic surfactants. The linearization of the Weibull equation allowed the statistical comparison of foam decay curves, improving former mathematical approaches.

Fire retardant polyisocyanurate foam

Science.gov (United States)

Riccitiello, S. R.; Parker, J. A.

1972-01-01

Fire retardant properties of low density polymer foam are increased. Foam has pendant nitrile groups which form thermally-stable heterocyclic structures at temperature below degradation temperature of urethane linkages.

Foam flow in a model porous medium: I. The effect of foam coarsening.

Science.gov (United States)

Jones, S A; Getrouw, N; Vincent-Bonnieu, S

2018-05-09

Foam structure evolves with time due to gas diffusion between bubbles (coarsening). In a bulk foam, coarsening behaviour is well defined, but there is less understanding of coarsening in confined geometries such as porous media. Previous predictions suggest that coarsening will cause foam lamellae to move to low energy configurations in the pore throats, resulting in greater capillary resistance when restarting flow. Foam coarsening experiments were conducted in both a model-porous-media micromodel and in a sandstone core. In both cases, foam was generated by coinjecting surfactant solution and nitrogen. Once steady state flow had been achieved, the injection was stopped and the system sealed off. In the micromodel, the foam coarsening was recorded using time-lapse photography. In the core flood, the additional driving pressure required to reinitiate flow after coarsening was measured. In the micromodel the bubbles coarsened rapidly to the pore size. At the completion of coarsening the lamellae were located in minimum energy configurations in the pore throats. The wall effect meant that the coarsening did not conform to the unconstricted growth laws. The coreflood tests also showed coarsening to be a rapid process. The additional driving pressure to restart flow reached a maximum after just 2 minutes.

Foaming in manure based digesters: Effect of overloading and foam suppression using antifoam agents

DEFF Research Database (Denmark)

Kougias, Panagiotis; Tsapekos, Panagiotis; Boe, Kanokwan

Anaerobic digestion foaming is one of the major problems that occasionally occur in full-scale biogas plants, affecting negatively the overall digestion process. The foam is typically created either in the main biogas reactor or/and in the pre-storage tank and the entrapped solids in the foam cause...... severe operational problems, such as blockage of mixing devices and collapse of pumps. Furthermore, the foaming problem is linked with economic consequences for biogas plants, due to income losses derived from the reduced biogas production, extra labour work and additional maintenance costs. Moreover....... A continuous stirred tank reactor, operating under thermophilic conditions (55 oC) was fed with cattle manure. In order to investigate the effect of organic overloading on foam formation, a stepwise increase of the organic loading rate was performed by the addition of glucose in the feeding substrate. Biogas...

Layered manganese oxides-decorated and nickel foam-supported carbon nanotubes as advanced binder-free supercapacitor electrodes

KAUST Repository

Huang, Ming

2014-12-01

Three-dimensional carbon nanotubes@MnO2 core-shell nanostructures grown on Ni foam for binder-free capacitor electrodes have been fabricated by a floating catalyst chemical vapor deposition process and a facile hydrothermal approach. Ultrathin layered MnO2 nanosheets are uniformly coated on the surface of the carbon nanotubes (CNTs), directly grown on Ni foam. This unique well-designed binder-free electrode exhibits a high specific capacitance (325.5 F g-1 at a current density of 0.3 A g-1), good rate capability (70.7% retention), and excellent cycling stability (90.5% capacitance retention after 5000 cycles), due to the high conductivity of the close contact between CNTs and Ni foam, as well as the moderate specific surface area of the CNTs@MnO2 core-shell nanostructures. The developed synthetic strategy may provide design guidelines for constructing advanced binder-free supercapacitors electrode. © 2014 Elsevier B.V. All rights reserved.

Layered manganese oxides-decorated and nickel foam-supported carbon nanotubes as advanced binder-free supercapacitor electrodes

KAUST Repository

Huang, Ming; Mi, Rui; Liu, Hao; Li, Fei; Zhao, Xiao Li; Zhang, Wei; He, Shi Xuan; Zhang, Yu Xin

2014-01-01

Three-dimensional carbon nanotubes@MnO2 core-shell nanostructures grown on Ni foam for binder-free capacitor electrodes have been fabricated by a floating catalyst chemical vapor deposition process and a facile hydrothermal approach. Ultrathin layered MnO2 nanosheets are uniformly coated on the surface of the carbon nanotubes (CNTs), directly grown on Ni foam. This unique well-designed binder-free electrode exhibits a high specific capacitance (325.5 F g-1 at a current density of 0.3 A g-1), good rate capability (70.7% retention), and excellent cycling stability (90.5% capacitance retention after 5000 cycles), due to the high conductivity of the close contact between CNTs and Ni foam, as well as the moderate specific surface area of the CNTs@MnO2 core-shell nanostructures. The developed synthetic strategy may provide design guidelines for constructing advanced binder-free supercapacitors electrode. © 2014 Elsevier B.V. All rights reserved.

46 CFR 108.463 - Foam rate: Protein.

Science.gov (United States)

2010-10-01

... 46 Shipping 4 2010-10-01 2010-10-01 false Foam rate: Protein. 108.463 Section 108.463 Shipping... EQUIPMENT Fire Extinguishing Systems Foam Extinguishing Systems § 108.463 Foam rate: Protein. (a) If the outlets of a protein foam extinguishing system are in a space, the foam rate at each outlet must be at...

Foaming Glass Using High Pressure Sintering

DEFF Research Database (Denmark)

Østergaard, Martin Bonderup; Petersen, Rasmus Rosenlund; König, Jakob

Foam glass is a high added value product which contributes to waste recycling and energy efficiency through heat insulation. The foaming can be initiated by a chemical or physical process. Chemical foaming with aid of a foaming agent is the dominant industrial process. Physical foaming has two...... to expand. After heat-treatment foam glass can be obtained with porosities of 80–90 %. In this study we conduct physical foaming of cathode ray tube (CRT) panel glass by sintering under high pressure (5-25 MPa) using helium, nitrogen, or argon at 640 °C (~108 Pa s). Reheating a sample in a heating...... variations. One way is by saturation of glass melts with gas. The other involves sintering of powdered glass under a high gas pressure resulting in glass pellets with high pressure bubbles entrapped. Reheating the glass pellets above the glass transition temperature under ambient pressure allows the bubbles...

Structural Foams of Biobased Isosorbide-Containing Copolycarbonate

Directory of Open Access Journals (Sweden)

Stefan Zepnik

2017-01-01

Full Text Available Isosorbide-containing copolycarbonate (Bio-PC is a partly biobased alternative to conventional bisphenol A (BPA based polycarbonate (PC. Conventional PC is widely used in polymer processing technologies including thermoplastic foaming such as foam injection molding. At present, no detailed data is available concerning the foam injection molding behavior and foam properties of Bio-PC. This contribution provides first results on injection-molded foams based on isosorbide-containing PC. The structural foams were produced by using an endothermic chemical blowing agent (CBA masterbatch and the low pressure foam injection molding method. The influence of weight reduction and blowing agent concentration on general foam properties such as density, morphology, and mechanical properties was studied. The test specimens consist of a foam core in the center and compact symmetrical shell layers on the sides. The thickness of the foam core increases with increasing weight reduction irrespective of the CBA concentration. The specific (mechanical bending properties are significantly improved and the specific tensile properties can almost be maintained while reducing the density of the injection-molded parts.

Investigation of Chemical-Foam Design as a Novel Approach toward Immiscible Foam Flooding for Enhanced Oil Recovery.

Science.gov (United States)

Hosseini-Nasab, S M; Zitha, P L J

2017-10-19

Strong foam can be generated in porous media containing oil, resulting in incremental oil recovery; however, oil recovery factor is restricted. A large fraction of oil recovered by foam flooding forms an oil-in-water emulsion, so that costly methods may need to be used to separate the oil. Moreover, strong foam could create a large pressure gradient, which may cause fractures in the reservoir. This study presents a novel chemical-foam flooding process for enhanced oil recovery (EOR) from water-flooded reservoirs. The presented method involved the use of chemically designed foam to mobilize the remaining oil after water flooding and then to displace the mobilized oil to the production well. A blend of two anionic surfactant formulations was formulated for this method: (a) IOS, for achieving ultralow interfacial tension (IFT), and (b) AOS, for generating a strong foam. Experiments were performed using Bentheimer sandstone cores, where X-ray CT images were taken during foam generation to find the stability of the advancing front of foam propagation and to map the gas saturation for both the transient and the steady-state flow regimes. Then the proposed chemical-foam strategy for incremental oil recovery was tested through the coinjection of immiscible nitrogen gas and surfactant solutions with three different formulation properties in terms of IFT reduction and foaming strength capability. The discovered optimal formulation contains a foaming agent surfactant, a low IFT surfactant, and a cosolvent, which has a high foam stability and a considerably low IFT (1.6 × 10 -2 mN/m). Coinjection resulted in higher oil recovery and much less MRF than the same process with only using a foaming agent. The oil displacement experiment revealed that coinjection of gas with a blend of surfactants, containing a cosolvent, can recover a significant amount of oil (33% OIIP) over water flooding with a larger amount of clean oil and less emulsion.

Foam-on-Tile Damage Model

Science.gov (United States)

Koharchik, Michael; Murphy, Lindsay; Parker, Paul

2012-01-01

An impact model was developed to predict how three specific foam types would damage the Space Shuttle Orbiter insulating tiles. The inputs needed for the model are the foam type, the foam mass, the foam impact velocity, the foam impact incident angle, the type being impacted, and whether the tile is new or aged (has flown at least one mission). The model will determine if the foam impact will cause damage to the tile. If it can cause damage, the model will output the damage cavity dimensions (length, depth, entry angle, exit angle, and sidewall angles). It makes the calculations as soon as the inputs are entered (less than 1 second). The model allows for the rapid calculation of numerous scenarios in a short time. The model was developed from engineering principles coupled with significant impact testing (over 800 foam impact tests). This model is applicable to masses ranging from 0.0002 up to 0.4 pound (0.09 up to 181 g). A prior tool performed a similar function, but was limited to the assessment of a small range of masses and did not have the large test database for verification. In addition, the prior model did not provide outputs of the cavity damage length, entry angle, exit angle, or sidewall angles.

Development of a Continuum Damage Mechanics Material Model of a Graphite-Kevlar(Registered Trademark) Hybrid Fabric for Simulating the Impact Response of Energy Absorbing Kevlar(Registered Trademark) Hybrid Fabric for Simulating the Impact Response of Energy Absorbing

Science.gov (United States)

Jackson, Karen E.; Fasanella, Edwin L.; Littell, Justin D.

2017-01-01

This paper describes the development of input properties for a continuum damage mechanics based material model, Mat 58, within LS-DYNA(Registered Trademark) to simulate the response of a graphite-Kevlar(Registered Trademark) hybrid plain weave fabric. A limited set of material characterization tests were performed on the hybrid graphite-Kevlar(Registered Trademark) fabric. Simple finite element models were executed in LS-DYNA(Registered Trademark) to simulate the material characterization tests and to verify the Mat 58 material model. Once verified, the Mat 58 model was used in finite element models of two composite energy absorbers: a conical-shaped design, designated the "conusoid," fabricated of four layers of hybrid graphite-Kevlar(Registered Trademark) fabric; and, a sinusoidal-shaped foam sandwich design, designated the "sinusoid," fabricated of the same hybrid fabric face sheets with a foam core. Dynamic crush tests were performed on components of the two energy absorbers, which were designed to limit average vertical accelerations to 25- to 40-g, to minimize peak crush loads, and to generate relatively long crush stroke values under dynamic loading conditions. Finite element models of the two energy absorbers utilized the Mat 58 model that had been verified through material characterization testing. Excellent predictions of the dynamic crushing response were obtained.

INFLUENCE OF THE CEMENT TYPE ON THE CHARACTERISTICS OF THE MINERAL FOAM APPLICABLE IN FOAMED CERAMIC TECHNOLOGIES

Directory of Open Access Journals (Sweden)

Korolev Evgeniy Valer'evich

2012-10-01

Full Text Available The subject of the research is the influence of the type of Portland cement, as well as the nature and concentration of additives that represent electrolytes and polymers, onto the foam stability. The project is implemented within the framework of the research of foamed ceramic. Detailed explanation of the influence pattern is provided. The research performed by the authors has generated the following findings. Besides the rheological properties of the solution, chemical interaction between the mix components must be taken into account in the course of development of the best foamed ceramic mix composition, as chemical processes produce a substantial influence onto the foam stability. Polymer additives based on liquid carbamyde-formaldehyde and polyacrylamide substantially improve the quality of the foam mineralized by the particles of the cement binder. They also assure the foam stability rate sufficient for the formation of a high-quality foamed material.

Porosity and cell size control in alumina foam preparation by thermo-foaming of powder dispersions in molten sucrose

Directory of Open Access Journals (Sweden)

Sujith Vijayan

2016-09-01

Full Text Available The foaming characteristics of alumina powder dispersions in molten sucrose have been studied as a function of alumina powder to sucrose weight ratio (WA/S and foaming temperature. The increase in foaming temperature significantly decreases the foaming and foam setting time and increases the foam volume due to an increase in the rate of OH condensation as well as a decrease in the viscosity of the dispersion. Nevertheless, the foam collapses beyond a critical foaming temperature, which depends on the WA/S. The sintering shrinkage depends mainly on the WA/S and marginally on the foaming temperature. The porosity (83.4–94.6 vol.% and cell size (0.55–1.6 mm increase with an increase in foaming temperature (120–170 °C and a decrease in WA/S (0.8–1.6. The drastic decrease in compressive strength and modulus beyond a WA/S of 1.2 is due to the pores generated on the cell walls and struts as a result of particle agglomeration. Gibson and Ashby plots show large deviation with respect to the model constants ‘C’ and ‘n’, especially at higher alumina powder to sucrose weight ratios.

Elasto-Plastic Behavior of Aluminum Foams Subjected to Compression Loading

Science.gov (United States)

Silva, H. M.; Carvalho, C. D.; Peixinho, N. R.

2017-05-01

The non-linear behavior of uniform-size cellular foams made of aluminum is investigated when subjected to compressive loads while comparing numerical results obtained in the Finite Element Method software (FEM) ANSYS workbench and ANSYS Mechanical APDL (ANSYS Parametric Design Language). The numerical model is built on AUTODESK INVENTOR, being imported into ANSYS and solved by the Newton-Raphson iterative method. The most similar conditions were used in ANSYS mechanical and ANSYS workbench, as possible. The obtained numerical results and the differences between the two programs are presented and discussed

Development of drilling foams for geothermal applications

Energy Technology Data Exchange (ETDEWEB)

McDonald, W.J.; Remont, L.J.; Rehm, W.A.; Chenevert, M.E.

1980-01-01

The use of foam drilling fluids in geothermal applications is addressed. A description of foams - what they are, how they are used, their properties, equipment required to use them, the advantages and disadvantages of foams, etc. - is presented. Geothermal applications are discussed. Results of industry interviews presented indicate significant potential for foams, but also indicate significant technical problems to be solved to achieve this potential. Testing procedures and results of tests on representative foams provide a basis for work to develop high-temperature foams.

Industrial waste utilization for foam concrete

Science.gov (United States)

Krishnan, Gokul; Anand, K. B.

2018-02-01

Foam concrete is an emerging and useful construction material - basically a cement based slurry with at least 10% of mix volume as foam. The mix usually containing cement, filler (usually sand) and foam, have fresh densities ranging from 400kg/m3 to 1600kg/m3. One of the main drawbacks of foam concrete is the large consumption of fine sand as filler material. Usage of different solid industrial wastes as fillers in foam concrete can reduce the usage of fine river sand significantly and make the work economic and eco-friendly. This paper aims to investigate to what extent industrial wastes such as bottom ash and quarry dust can be utilized for making foam concrete. Foam generated using protein based agent was used for preparing and optimizing (fresh state properties). Investigation to find the influence of design density and air-void characteristics on the foam concrete strength shows higher strength for bottom ash mixes due to finer air void distribution. Setting characteristics of various mix compositions are also studied and adoption of Class C flyash as filler demonstrated capability of faster setting.

The Modification of Polyurethane Foams Using New Boroorganic Polyols (II) Polyurethane Foams from Boron-Modified Hydroxypropyl Urea Derivatives

Science.gov (United States)

2014-01-01

The work focuses on research related to determination of application possibility of new, ecofriendly boroorganic polyols in rigid polyurethane foams production. Polyols were obtained from hydroxypropyl urea derivatives esterified with boric acid and propylene carbonate. The influence of esterification type on properties of polyols and next on polyurethane foams properties was determined. Nitrogen and boron impacts on the foams' properties were discussed, for instance, on their physical, mechanical, and electric properties. Boron presence causes improvement of dimensional stability and thermal stability of polyurethane foams. They can be applied even at temperature 150°C. Unfortunately, introducing boron in polyurethanes foams affects deterioration of their water absorption, which increases as compared to the foams that do not contain boron. However, presence of both boron and nitrogen determines the decrease of the foams combustibility. Main impact on the decrease combustibility of the obtained foams has nitrogen presence, but in case of proper boron and nitrogen ratio their synergic activity on the combustibility decrease can be easily seen. PMID:24587721

Evaluation of Canisterized Foams and Evaluation of Radiation Hardened Foams for D&D Activities

Energy Technology Data Exchange (ETDEWEB)

Nicholson, J. C. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL)

2017-09-26

The introduction of polyurethane foams has previously been examined elsewhere within the DOE complex with regards to decontamination and decommissioning (D&D) activities, though its use has been prohibited as a result of excessive heat generation and flammability concerns per the safety basis. Should these foams be found compatible with respect to the facility safety basis requirements, D&D work involving large void containing structures such as gloveboxes could be eased through the fixation of residual contamination after decontamination efforts have concluded. To this end, SRNL embarked on a characterization of commercial epoxy foams to identify the characteristics that would be most important to safety basis requirements. Through SRNL’s efforts, the performance of commercial two-part epoxy foams was evaluated for their foaming characteristics, temperature profiles, loading capability with high-Z (high density) additives, and applicability for shielding gamma emission from isotopes including; Am-241, Cs-137, and Co-60. It was found that these foams are capable of encapsulation of a desired volume, though the ideal and experimental expansion coefficients were found to differ. While heat is generated during the reaction, no samples generated heat above 70 °C. Of the down–selected materials, heating was on the order of 40 °C for the flexible foam and 60 °C for the rigid foam. Both were found to return to room temperature after 20 minutes regardless of the volume of foam cast. It was also found that the direct introduction of high-Z additives were capable of attenuating 98% of Am-241 gamma signal, 16% of Cs-137 signal, and 9.5% of Co-60 signal at 1:1 loading capacities of total liquid constituent weight to additive weight. These efforts are currently being reviewed for the ASTM January 2017 subcommittee discussions to address the lack of test methods and standards regarding these materials with respect to D&D environments.

Electrical conductivity of quasi-two-dimensional foams.

Science.gov (United States)

Yazhgur, Pavel; Honorez, Clément; Drenckhan, Wiebke; Langevin, Dominique; Salonen, Anniina

2015-04-01

Quasi-two-dimensional (quasi-2D) foams consist of monolayers of bubbles squeezed between two narrowly spaced plates. These simplified foams have served successfully in the past to shed light on numerous issues in foam physics. Here we consider the electrical conductivity of such model foams. We compare experiments to a model which we propose, and which successfully relates the structural and the conductive properties of the foam over the full range of the investigated liquid content. We show in particular that in the case of quasi-2D foams the liquid in the nodes needs to be taken into account even at low liquid content. We think that these results may provide different approaches for the characterization of foam properties and for the in situ characterization of the liquid content of foams in confining geometries, such as microfluidics.

Spinel FeCo2S4 nanoflower arrays grown on Ni foam as novel binder-free electrodes for long-cycle-life supercapacitors

Science.gov (United States)

Deng, Cuifen; Yang, Lishan; Yang, Chunming; Shen, Ping; Zhao, Liping; Wang, Zhiyu; Wang, Chunhui; Li, Junhua; Qian, Dong

2018-01-01

Spinel FeCo2S4 nanoflower arrays grown on Ni foam (FeCo2S4@Ni) have been successfully fabricated via a facile hydrothermal sulfurization of the corresponding FeCo2O4 precursor. The results of X-ray diffraction and X-ray photoelectron spectroscopy characterizations affirm that partial Co2+/Co3+ ions in Co3S4 have been substituted by Fe2+/Fe3+ ions to form FeCo2S4. The obtained FeCo2S4@Ni exhibits an ultrahigh specific capacitance (1644.07 mF cm-2 at 50 mA cm-2) and a supreme cycling stability (∼100% after 10,000 cycles at 50 mA cm-2) as binder-free electrodes for supercapacitors. The cycling stability of the fabricated product is the highest among the documented ternary metallic sulfides so far. The excellent supercapacitive performance of FeCo2S4@Ni emanates from the unique architectures of Fe2Co2S4 nanoflower arrays constituted by ultrathin nanoflakes, three-dimensional porous and conductive Ni foam, and solid skeleton of Ni foam for robust connections to the Fe2Co2S4.

From Foam Rubber to Volcanoes: The Physical Chemistry of Foam Formation

Science.gov (United States)

Hansen, Lee D.; McCarlie, V. Wallace

2004-01-01

The process of foam formation is used for demonstrating the way in which the application of physiochemical principles and knowledge of the physical properties of the materials contributes towards the understanding of a wide range of phenomenon. Solubility of gas and bubble growth should be considered during the development of foamed polymer…

Geometric Modeling of Cellular Materials for Additive Manufacturing in Biomedical Field: A Review.

Science.gov (United States)

Savio, Gianpaolo; Rosso, Stefano; Meneghello, Roberto; Concheri, Gianmaria

2018-01-01

Advances in additive manufacturing technologies facilitate the fabrication of cellular materials that have tailored functional characteristics. The application of solid freeform fabrication techniques is especially exploited in designing scaffolds for tissue engineering. In this review, firstly, a classification of cellular materials from a geometric point of view is proposed; then, the main approaches on geometric modeling of cellular materials are discussed. Finally, an investigation on porous scaffolds fabricated by additive manufacturing technologies is pointed out. Perspectives in geometric modeling of scaffolds for tissue engineering are also proposed.

Polyethoxylated carboxylic surfactant for ion foam flotation: fundamental study from solution to foam

International Nuclear Information System (INIS)

Micheau, Cyril

2013-01-01

Ion foam flotation allows to concentrate ions in a foam phase formed by a soap. For classical systems, the strong interaction between ions and surfactant generally leads to the formation of precipitates and of froth. When the froth collapses, the solid residue thus recovered requires a recycling or conversion. In order to remedy this, the present work uses as collector a polyethoxylated carboxylic surfactant, AKYPO RO 90 VG, which forms soluble ion/surfactant complexes, even with multi-charge ions. This work presents a detailed study of the fundamental mechanisms that govern the extraction of ions by foaming. In the first part, surface activity and acid/base properties of the surfactant in solution are determined by combining numerous independent techniques which are pH-metric dosage, tensiometry and small angle scattering. The evolution of these properties in the presence of different nitrate salts (Nd, Eu, Ca, Sr, Cu, Li, Na, Cs) coupled with electrophoretic measurements give a first approach to selectivity. Finally, all of these data combined with a study of the formation of surfactant/ion complexes allow us to determine the speciation of Nd/AKYPO system as a function of pH. In the second part, the analysis of the foam by conductivity and neutron scattering provides information on the wetness and foam film thickness, parameters governing foam stability. The pH and the nature of the added ions, their number of charge and also their chemical nature thus appear to be major parameters that governed wetness and foam film thickness. The last part is devoted to the understanding of the ion extraction/separation experiments by flotation based on all previous results. It is shown that the flotation of neodymium is strongly related to its speciation, which could lead to its re-extraction or its flotation in precipitated form. It is shown that, neodymium induces a phenomenon of mono-charge ion depletion in the foam. This ionic specificity allows to consider the studied

Foam rheology at large deformation

Science.gov (United States)

Géminard, J.-C.; Pastenes, J. C.; Melo, F.

2018-04-01

Large deformations are prone to cause irreversible changes in materials structure, generally leading to either material hardening or softening. Aqueous foam is a metastable disordered structure of densely packed gas bubbles. We report on the mechanical response of a foam layer subjected to quasistatic periodic shear at large amplitude. We observe that, upon increasing shear, the shear stress follows a universal curve that is nearly exponential and tends to an asymptotic stress value interpreted as the critical yield stress at which the foam structure is completely remodeled. Relevant trends of the foam mechanical response to cycling are mathematically reproduced through a simple law accounting for the amount of plastic deformation upon increasing stress. This view provides a natural interpretation to stress hardening in foams, demonstrating that plastic effects are present in this material even for minute deformation.

Controlling of density uniformity of polyacrylate foams

International Nuclear Information System (INIS)

Shan Wenwen; Yuan Baohe; Wang Yanhong; Xu Jiayun; Zhang Lin

2010-01-01

The density non-uniformity existing in most low-density foams will affect performance of the foams. The trimethylolpropane trimethacrylate (TMPTA) foam targets were prepared and controlling methods of the foams, density uniformity were explored together with its forming mechanism. It has been found that the UV-light with high intensity can improve the distribution uniformity of the free radicals induced by UV photons in the solvents, thus improve the density uniformity of the foams. In addition, container wall would influence the concentration distribution of the solution, which affects the density uniformity of the foams. Thus, the UV-light with high intensity was chosen together with polytetrafluoroethylene molds instead of glass molds to prepare the foams with the density non-uniformity less than 10%. β-ray detection technology was used to measure the density uniformity of the TMPTA foams with the density in the range of 10 to 100 mg · cm -3 , and the results show that the lower the foam density is, the worse the density uniformity is. (authors)

Cellular and Porous Materials Thermal Properties Simulation and Prediction

CERN Document Server

Öchsner, Andreas; de Lemos, Marcelo J S

2008-01-01

Providing the reader with a solid understanding of the fundamentals as well as an awareness of recent advances in properties and applications of cellular and porous materials, this handbook and ready reference covers all important analytical and numerical methods for characterizing and predicting thermal properties. In so doing it directly addresses the special characteristics of foam-like and hole-riddled materials, combining theoretical and experimental aspects for characterization purposes.

Nickel Nanowire@Porous NiCo2O4 Nanorods Arrays Grown on Nickel Foam as Efficient Pseudocapacitor Electrode

Directory of Open Access Journals (Sweden)

Houzhao Wan

2017-12-01

Full Text Available A three dimensional hierarchical nanostructure composed of nickel nanowires and porous NiCo2O4 nanorods arrays on the surface of nickel foam is successfully fabricated by a facile route. In this structure, the nickel nanowires are used as core materials to support high-pseudocapacitance NiCo2O4 nanorods and construct the well-defined NiCo2O4 nanorods shell/nickel nanowires core hierarchical structure on nickel foam. Benefiting from the participation of nickel nanowires, the nickel nanowire@NiCo2O4/Ni foam electrode shows a high areal specific capacitance (7.4 F cm−2 at 5 mA cm−2, excellent rate capability (88.04% retained at 100 mA cm−2, and good cycling stability (74.08% retained after 1,500 cycles. The superior electrochemical properties made it promising as electrode for supercapacitors.

Advances in target design and fabrication for experiments on NIF

Directory of Open Access Journals (Sweden)

Obrey K.

2013-11-01

Full Text Available The ability to build target platforms for National Ignition Facility (NIF is a key feature in LANL's (Los Alamos National Laboratory Target Fabrication Program. We recently built and manufactured the first LANL targets to be fielded on NIF in March 2011. Experiments on NIF require precision component manufacturing and accurate knowledge of the materials used in the targets. The characterization of foams and aerogels, the Be ignition capsule, and machining unique components are of main material focus. One important characterization metric the physics' have determined is that the knowledge of density gradients in foams is important. We are making strides in not only locating these density gradients in aerogels and foams as a result of how they are manufactured and machined but also quantifying the density within the foam using 3D confocal micro x-ray fluorescence (μXRF imaging and 3D x-ray computed tomography (CT imaging. In addition, collaborative efforts between General Atomics (GA and LANL in the characterization of the NIF Ignition beryllium capsule have shown that the copper in the capsule migrates radially from the capsule center.

Blast wave protection of aqueous foams

Energy Technology Data Exchange (ETDEWEB)

Britan, Alexander; Ben-Dor, M. Liverts G. [Shock tube Laboratory of Protective Technologies R and D Center, Department of Mechanical Engineering, Faculty of Engineering Sciences, Ben Gurion University, Beer-Sheva (Israel)

2011-07-01

The primary intention of the present study is to present new contribution of shock tube tests to the problem of particle related stabilization and enhanced mitigation action of the wet particulate foams. The experiments reported were designed to examine (i) the reflection of a shock wave from an air/foam face, (ii) the transmission of the shock wave through the air/foam face and (iii) propagation and dispersion of the transmitted shock wave inside the foam column. Because wet aqueous foam of desired specification is difficult to reproduce, handle and quantitatively characterize the fact that experiments on all the above aspects were conducted in a single facility is a potentially important consideration. Moreover vertical position of shock tube simplified the issues since the gradient of the liquid fraction in draining foam coincides with the shock wave propagation. Under these, much simplified test conditions resulted flows could be treated as one-dimensional and the shock wave mitigation depends on three parameters: the intensity of the incident shock wave, s M , the duration of the foam decay, ∆t and on the particle concentration, n.

Covering sources of toxic vapors with foam

International Nuclear Information System (INIS)

Aue, W. P.; Guidetti, F.

2009-01-01

In a case of chemical terrorism, first responders might well be confronted with a liquid source of toxic vapor which keeps spreading out its hazardous contents. With foam as an efficient and simple means, such a source could be covered up in seconds and the spread of vapors mitigated drastically. Once covered, the source could then wait for a longer time to be removed carefully and professionally by a decontamination team. In order to find foams useful for covering up toxic vapor sources, a large set of measurements has been performed in order to answer the following questions: - Which foams could be used for this purpose? - How thick should the foam cover be? - For how long would such a foam cover be effective? - Could the practical application of foam cause a spread of the toxic chemical? The toxic vapors sources included GB, GD and HD. Among the foams were 10 fire fighter foams (e.g. AFFF, protein) and the aqueous decontamination foam CASCAD. Small scale experiments showed that CASCAD is best suited for covering a toxic source; a 10 cm layer of it covers and decontaminates GB. The large scale experiments confirmed that any fire fighter foam is a suitable cover for a longer or shorter period.(author)

Crosslinked polyethylene foams, via eb radiation

International Nuclear Information System (INIS)

Cardoso, E.C.L.; Lugao, A. B.; Andrade e Silva, L. G.

1998-01-01

Polyethylene foams, produced by radio-induced crosslinking, show a smooth and homogeneous surface, when compared to chemical crosslinking method using peroxide as crosslinking agent. This process fosters excellent adhesive and printability properties. Besides that, closed cells, intrinsic to these foams, imparts optimum mechanical, shocks and insulation resistance, indicating these foams to some markets segments as: automotive and transport; buoyancy, flotation and marine; building and insulation; packaging; domestic sports and leisure goods. We were in search of an ideal foam, by adding 5 to 15% of blowing agent in LDPE. A series of preliminary trials defined 203 degree sign C as the right blowing agent decomposition temperature. At a 22.7 kGys/dose ratio, the lowest dose for providing an efficient foam was 30 kGy, for a formulation comprising 10% of azodicarbonamide in LDPE, within a 10 minutes foaming time

Stretching and folding mechanism in foams

International Nuclear Information System (INIS)

Tufaile, Alberto; Pedrosa Biscaia Tufaile, Adriana

2008-01-01

We have described the stretching and folding of foams in a vertical Hele-Shaw cell containing air and a surfactant solution, from a sequence of upside-down flips. Besides the fractal dimension of the foam, we have observed the logistic growth for the soap film length. The stretching and folding mechanism is present during the foam formation, and this mechanism is observed even after the foam has reached its respective maximum fractal dimension. Observing the motion of bubbles inside the foam, large bubbles present power spectrum associated with random walk motion in both directions, while the small bubbles are scattered like balls in a Galton board

Stretching and folding mechanism in foams

Energy Technology Data Exchange (ETDEWEB)

Tufaile, Alberto [Escola de Artes, Ciencias e Humanidades, Soft Matter Laboratory, Universidade de Sao Paulo, 03828-000 Sao Paulo, SP (Brazil)], E-mail: tufaile@usp.br; Pedrosa Biscaia Tufaile, Adriana [Escola de Artes, Ciencias e Humanidades, Soft Matter Laboratory, Universidade de Sao Paulo, 03828-000 Sao Paulo, SP (Brazil)

2008-10-13

We have described the stretching and folding of foams in a vertical Hele-Shaw cell containing air and a surfactant solution, from a sequence of upside-down flips. Besides the fractal dimension of the foam, we have observed the logistic growth for the soap film length. The stretching and folding mechanism is present during the foam formation, and this mechanism is observed even after the foam has reached its respective maximum fractal dimension. Observing the motion of bubbles inside the foam, large bubbles present power spectrum associated with random walk motion in both directions, while the small bubbles are scattered like balls in a Galton board.

Geometric Modeling of Cellular Materials for Additive Manufacturing in Biomedical Field: A Review

Directory of Open Access Journals (Sweden)

Gianpaolo Savio

2018-01-01

Full Text Available Advances in additive manufacturing technologies facilitate the fabrication of cellular materials that have tailored functional characteristics. The application of solid freeform fabrication techniques is especially exploited in designing scaffolds for tissue engineering. In this review, firstly, a classification of cellular materials from a geometric point of view is proposed; then, the main approaches on geometric modeling of cellular materials are discussed. Finally, an investigation on porous scaffolds fabricated by additive manufacturing technologies is pointed out. Perspectives in geometric modeling of scaffolds for tissue engineering are also proposed.

Geometric Modeling of Cellular Materials for Additive Manufacturing in Biomedical Field: A Review

Science.gov (United States)

Rosso, Stefano; Meneghello, Roberto; Concheri, Gianmaria

2018-01-01

Advances in additive manufacturing technologies facilitate the fabrication of cellular materials that have tailored functional characteristics. The application of solid freeform fabrication techniques is especially exploited in designing scaffolds for tissue engineering. In this review, firstly, a classification of cellular materials from a geometric point of view is proposed; then, the main approaches on geometric modeling of cellular materials are discussed. Finally, an investigation on porous scaffolds fabricated by additive manufacturing technologies is pointed out. Perspectives in geometric modeling of scaffolds for tissue engineering are also proposed. PMID:29487626

Technology of foamed propellants

Energy Technology Data Exchange (ETDEWEB)

Boehnlein-Mauss, Jutta; Kroeber, Hartmut [Fraunhofer Institut fuer Chemische Technologie ICT, Pfinztal (Germany)

2009-06-15

Foamed propellants are based on crystalline explosives bonded in energetic reaction polymers. Due to their porous structures they are distinguished by high burning rates. Energy content and material characteristics can be varied by using different energetic fillers, energetic polymers and porous structures. Foamed charges can be produced easily by the reaction injection moulding process. For the manufacturing of foamed propellants a semi-continuous remote controlled production plant in pilot scale was set up and a modified reaction injection moulding process was applied. (Abstract Copyright [2009], Wiley Periodicals, Inc.)

Some aspects of image processing using foams

International Nuclear Information System (INIS)

Tufaile, A.; Freire, M.V.; Tufaile, A.P.B.

2014-01-01

We have explored some concepts of chaotic dynamics and wave light transport in foams. Using some experiments, we have obtained the main features of light intensity distribution through foams. We are proposing a model for this phenomenon, based on the combination of two processes: a diffusive process and another one derived from chaotic dynamics. We have presented a short outline of the chaotic dynamics involving light scattering in foams. We also have studied the existence of caustics from scattering of light from foams, with typical patterns observed in the light diffraction in transparent films. The nonlinear geometry of the foam structure was explored in order to create optical elements, such as hyperbolic prisms and filters. - Highlights: • We have obtained the light scattering in foams using experiments. • We model the light transport in foams using a chaotic dynamics and a diffusive process. • An optical filter based on foam is proposed

A graphite foam reinforced by graphite particles

Energy Technology Data Exchange (ETDEWEB)

Zhu, J.J.; Wang, X.Y.; Guo, L.F.; Wang, Y.M.; Wang, Y.P.; Yu, M.F.; Lau, K.T.T. [DongHua University, Shanghai (China). College of Material Science and Engineering

2007-11-15

Graphite foam was obtained after carbonization and graphitization of a pitch foam formed by the pyrolysis of coal tar based mesophase pitch mixed with graphite particles in a high pressure and temperature chamber. The graphite foam possessed high mechanical strength and exceptional thermal conductivity after adding the graphite particles. Experimental results showed that the thermal conductivity of modified graphite foam reached 110W/m K, and its compressive strength increased from 3.7 MPa to 12.5 MPa with the addition of 5 wt% graphite particles. Through the microscopic observation, it was also found that fewer micro-cracks were formed in the cell wall of the modified foam as compared with pure graphite foam. The graphitization degree of modified foam reached 84.9% and the ligament of graphite foam exhibited high alignment after carbonization at 1200{sup o}C for 3 h and graphitization at 3000{sup o}C for 10 min.

Foam injection method and system

Energy Technology Data Exchange (ETDEWEB)

Hardy, W C; Parmley, J B; Shepard, J C

1977-05-10

A method is described for more efficiently practicing in situ combustion techniques by generating a gas-water mist or foam adjacent to the combustion formation within the injection well. The mist or foam is forced out of the well into the formation to transport heat away from the burned region of the formation toward the periphery of the combustion region to conserve fuel. Also taught are a method and system for fluid treating a formation while maintaining enhanced conformance of the fluid injection profile by generating a mist or foam down-hole adjacent to the formation and then forcing the mist or foam out into the formation. (19 claims)

Polyurethane Foams with Pyrimidine Rings

Directory of Open Access Journals (Sweden)

Kania Ewelina

2014-09-01

Full Text Available Oligoetherols based on pyrimidine ring were obtained upon reaction of barbituric acid with glycidol and alkylene carbonates. These oligoetherols were then used to obtain polyurethane foams in the reaction of oligoetherols with isocyanates and water. The protocol of foam synthesis was optimized by the choice of proper kind of oligoetherol and synthetic composition. The thermal resistance was studied by dynamic and static methods with concomitant monitoring of compressive strength. The polyurethane foams have similar physical properties as the classic ones except their enhanced thermal resistance. They stand long-time heating even at 200°C. Moreover thermal exposition of foams results generally in increase of their compressive strength.

Foam stabilization by solid particle aggregates

Energy Technology Data Exchange (ETDEWEB)

Guignot, S.; Faure, S. [CEA Marcoule, Lab. des Procedes Avances de Decontamination, 30 (France); Pitois, O. [UniversiteParis-Est Marne-La-Valle, Lab. Physique des Materiaux Divises et des Interfaces (LPMDI), 77 - Marne la Vallee (France)

2008-07-01

During the dismantling of nuclear facilities, radioactive deposits on exposed areas are removed and solubilized by successive rinses of reactive liquid. Using this liquid in a foam state reduces the amount of resulting wastes. During the required decontamination time (1 to 5 hours) the foam has to be sufficiently wet (1). In the Laboratory of Advanced Processes for Decontamination, new formulations are currently studied to slow down the drainage kinetics of these foams, by adding colloidal particles of hydrophilic fumed silica into the classical mixtures of well-defined non ionic foaming surfactants previously used (2). The objective of our study is to shed light on the foam surprising stability induced by these particles. The study focuses on drainage of foams generated by air sparging through a suspension lying on a porous glass. The foaming suspensions contain between 0 and 70 g.L-1 of a fumed silica (Aerosil 380) which is well-known to form gels for concentrations above 200 g.L{sup -1}. In the studied solutions this silica builds up into aggregates of dozens of microns, whose volume-averaged mean diameter after sonication is centred around 300 nm. Under gentle stirring, they display no sign of re-aggregation during 24 h. On a free drainage configuration, a foam that contains particles keeps a significant amount of its initial liquid: up to 60 % during up to 5 hours, in contrast to classical foams that drain out all of their liquid in about 20 minutes. From a rheological point of view, the most concentrated suspensions display a yield stress behaviour. This evidences the structuring of the aggregates into a coherent network that might explain the incomplete drainage of the solutions. For the lowest concentrated solutions, such rheological properties have not been observed although the corresponding foams can retain large amount of solution. This suggests that local concentrations of aggregates can rise owing to their retention by foam channels, until they form

Cryogenic foam insulation: Abstracted publications

Science.gov (United States)

Williamson, F. R.

1977-01-01

A group of documents were chosen and abstracted which contain information on the properties of foam materials and on the use of foams as thermal insulation at cryogenic temperatures. The properties include thermal properties, mechanical properties, and compatibility properties with oxygen and other cryogenic fluids. Uses of foams include applications as thermal insulation for spacecraft propellant tanks, and for liquefied natural gas storage tanks and pipelines.

Mechanical and thermal property characterization of poly-L-lactide (PLLA) scaffold developed using pressure-controllable green foaming technology

International Nuclear Information System (INIS)

Sheng, Shen-Jun; Hu, Xiao; Wang, Fang; Ma, Qing-Yu; Gu, Min-Fen

2015-01-01

Poly-L-lactide (PLLA) is one of the most promising biological materials used for tissue engineering scaffolds (TES) because of their excellent biodegradability and tenability. Here, microcellular PLLA foams were fabricated by pressure-controllable green foaming technology. Scanning electron microscopy (SEM), dynamic mechanical analysis (DMA), differential scanning calorimetry (DSC), wide angle X-ray diffraction measurement (WAXRD), thermogravimetric (TG) analysis, reflection-Fourier transform infrared (FTIR) analysis, enzymatic degradation study and MTT assay were used to analyze the scaffolds' morphologies, structures and crystallinities, mechanical and biodegradation properties, as well as their cytotoxicity. The results showed that PLLA foams with pore sizes from 8 to 103 μm diameters were produced when the saturation pressure decreased from 7.0 to 4.0 MPa. Through a combination of StepScan DSC (SSDSC) and WAXRD approaches, it was observed in PLLA foams that the crystallinity, highly-oriented metastable state and rigid amorphous phase increased with the increasing foaming pressure. It was also found that both the glass transition temperature and apparent enthalpy of PLLA significantly increased after the foaming process, which suggested that the changes of microcellular structure could provide PLLA scaffolds better thermal stability and elasticity. Moreover, MTT assessments suggested that the smaller pore size should benefit cell attachment and growth in the scaffold. The results of current work will give us better understanding of the mechanisms involved in structure and property changes of PLLA at the molecular level, which enables more possibilities for the design of PLLA scaffold to satisfy various requirements in biomedical and green chemical applications. - Highlights: • Pressure-controllable green foaming technology is used. • The crystallinity and rigid amorphous fraction is calculated by using DSC and XRD. • We examine the changes of

Mechanical and thermal property characterization of poly-L-lactide (PLLA) scaffold developed using pressure-controllable green foaming technology

Energy Technology Data Exchange (ETDEWEB)

Sheng, Shen-Jun [Center of Analysis and Testing, Nanjing Normal University, Nanjing 210023 (China); School of Chemistry and Materials Science, Nanjing Normal University, Nanjing 210023 (China); Hu, Xiao [Department of Physics and Astronomy, Rowan University, Glassboro, NJ 08028 (United States); Department of Biomedical and Translational Sciences, Rowan University, Glassboro, NJ 08028 (United States); Wang, Fang, E-mail: wangfang@njnu.edu.cn [Center of Analysis and Testing, Nanjing Normal University, Nanjing 210023 (China); Department of Physics and Astronomy, Rowan University, Glassboro, NJ 08028 (United States); Ma, Qing-Yu [Key Laboratory of Optoelectronics of Jiangsu Province, School of Physics and Technology, Nanjing Normal University, Nanjing 210023 (China); Gu, Min-Fen [Center of Analysis and Testing, Nanjing Normal University, Nanjing 210023 (China)

2015-04-01

Poly-L-lactide (PLLA) is one of the most promising biological materials used for tissue engineering scaffolds (TES) because of their excellent biodegradability and tenability. Here, microcellular PLLA foams were fabricated by pressure-controllable green foaming technology. Scanning electron microscopy (SEM), dynamic mechanical analysis (DMA), differential scanning calorimetry (DSC), wide angle X-ray diffraction measurement (WAXRD), thermogravimetric (TG) analysis, reflection-Fourier transform infrared (FTIR) analysis, enzymatic degradation study and MTT assay were used to analyze the scaffolds' morphologies, structures and crystallinities, mechanical and biodegradation properties, as well as their cytotoxicity. The results showed that PLLA foams with pore sizes from 8 to 103 μm diameters were produced when the saturation pressure decreased from 7.0 to 4.0 MPa. Through a combination of StepScan DSC (SSDSC) and WAXRD approaches, it was observed in PLLA foams that the crystallinity, highly-oriented metastable state and rigid amorphous phase increased with the increasing foaming pressure. It was also found that both the glass transition temperature and apparent enthalpy of PLLA significantly increased after the foaming process, which suggested that the changes of microcellular structure could provide PLLA scaffolds better thermal stability and elasticity. Moreover, MTT assessments suggested that the smaller pore size should benefit cell attachment and growth in the scaffold. The results of current work will give us better understanding of the mechanisms involved in structure and property changes of PLLA at the molecular level, which enables more possibilities for the design of PLLA scaffold to satisfy various requirements in biomedical and green chemical applications. - Highlights: • Pressure-controllable green foaming technology is used. • The crystallinity and rigid amorphous fraction is calculated by using DSC and XRD. • We examine the changes of

A novel and facile strategy for highly flame retardant polymer foam composite materials: Transforming silicone resin coating into silica self-extinguishing layer.

Science.gov (United States)

Wu, Qian; Zhang, Qian; Zhao, Li; Li, Shi-Neng; Wu, Lian-Bin; Jiang, Jian-Xiong; Tang, Long-Cheng

2017-08-15

In this study, a novel strategy was developed to fabricate highly flame retardant polymer foam composite materials coated by synthesized silicone resin (SiR) polymer via a facile dip-coating processing. Applying the SiR polymer coating, the mechanical property and thermal stability of SiR-coated polymer foam (PSiR) composites are greatly enhanced without significantly altering their structure and morphology. The minimum oxygen concentration to support the combustion of foam materials is greatly increased, i.e. from LOI 14.6% for pure foam to LOI 26-29% for the PSiR composites studied. Especially, adjusting pendant group to SiOSi group ratio (R/Si ratio) of SiRs produces highly flame retardant PSiR composites with low smoke toxicity. Cone calorimetry results demonstrate that 44-68% reduction in the peak heat release rate for the PSiR composites containing different R/Si ratios over pure foam is achieved by the presence of appropriate SiR coating. Digital and SEM images of post-burn chars indicate that the SiR polymer coating can be transformed into silica self-extinguishing porous layer as effective inorganic barrier effect, thus preserving the polymer foam structure from fire. Our results show that the SiR dip-coating technique is a promising strategy for producing flame retardant polymer foam composite materials with improved mechanical properties. Copyright © 2017 Elsevier B.V. All rights reserved.

Fabrication of sacrificial anode cathodic protection through casting method

International Nuclear Information System (INIS)

Mohd Sharif Sattar; Muhamad Daud; Siti Radiah Mohd Kamarudin; Azali Muhamad; Zaiton Selamat; Rusni Rejab

2007-01-01

Aluminum is one of the few metals that can be cast by all of the processes used in casting metals. These processes consist of die casting, permanent mold casting, sand casting (green sand and dry sand), plaster casting, investment casting, and continuous casting. Other processes such as lost foam, squeeze casting, and hot isostatic pressing are also used. Permanent mold casting method was selected in which used for fabricating of sacrificial anode cathodic protection. This product was ground for surface finished and fabricated in the cylindrical form and reinforced with carbon steel at a center of the anode. (Author)

Making continuous bubble type polyethylene foam incombustible

International Nuclear Information System (INIS)

Kaji, Kanako; Hatada, Motoyoshi; Yoshizawa, Iwao; Komai, Kuniaki; Kohara, Choji.

1989-01-01

Since continuous bubble type plastic foam has excellent compression characteristics and sound absorption characteristics, it has been widely used as cushion material, sealing material, sound insulating material and so on. However, the most part of plastic foam is taken by air, therefore at the time of fires, it becomes a very dangerous material. At present, the material used mostly as the seat cushions for airliners, railroad coaches, automobiles and others is polyurethane foam, but since it contains C-N couples in its molecules, it is feared to generate cyanic gas according to the condition of combustion. As the plastic foam that does not generate harmful gas at the time of fires, there is continuous bubble type polyethylene which is excellent in its weathering property and chemical resistance. A reactive, phosphorus-containing oligomer has large molecular weight and two or more double couplings in a molecule, therefore, it does not enter the inside of polyethylene, and polymerizes and crosslinks on the surfaces of bubble walls in the foam, accordingly it is expected that the apparent graft polymerization is carried out, and it is very effective for making polyethylene foam incombustible. The method of making graft foam, the properties of graft foam and so on are reported. When the graft polymerization of this oligomer to continuous bubble type polyethylene foam was tried, highly incombustible polyethylene foam was obtained. (K.I.)

Modelling of Churn-Annular foam flows

NARCIS (Netherlands)

Westende, J.M.C. van 't; Shoeibi Omrani, P.; Vercauteren, F.F.; Nennie, E.D.

2016-01-01

Foam assisted lift is a deliquification method in the oil and gas industry, which aims to prevent or postpone countercurrent gas-liquid flow in maturing gas wells or to assist in removing downhole accumulated liquids. According to Nimwegen, who performed experiments with foam flows, foam

Damping of liquid sloshing by foams

Science.gov (United States)

Sauret, A.; Boulogne, F.; Cappello, J.; Dressaire, E.; Stone, H. A.

2015-02-01

When a container is set in motion, the free surface of the liquid starts to oscillate or slosh. Such effects can be observed when a glass of water is handled carelessly and the fluid sloshes or even spills over the rims of the container. However, beer does not slosh as readily as water, which suggests that foam could be used to damp sloshing. In this work, we study experimentally the effect on sloshing of a liquid foam placed on top of a liquid bath. We generate a monodisperse two-dimensional liquid foam in a rectangular container and track the motion of the foam. The influence of the foam on the sloshing dynamics is experimentally characterized: only a few layers of bubbles are sufficient to significantly damp the oscillations. We rationalize our experimental findings with a model that describes the foam contribution to the damping coefficient through viscous dissipation on the walls of the container. Then we extend our study to confined three-dimensional liquid foam and observe that the behavior of 2D and confined 3D systems are very similar. Thus, we conclude that only the bubbles close to the walls have a significant impact on the dissipation of energy. The possibility to damp liquid sloshing using foam is promising in numerous industrial applications such as the transport of liquefied gas in tankers or for propellants in rocket engines.

Method of making a cyanate ester foam

Science.gov (United States)

Celina, Mathias C.; Giron, Nicholas Henry

2014-08-05

A cyanate ester resin mixture with at least one cyanate ester resin, an isocyanate foaming resin, other co-curatives such as polyol or epoxy compounds, a surfactant, and a catalyst/water can react to form a foaming resin that can be cured at a temperature greater than 50.degree. C. to form a cyanate ester foam. The cyanate ester foam can be heated to a temperature greater than 400.degree. C. in a non-oxidative atmosphere to provide a carbonaceous char foam.

Microstructure of high-strength foam concrete

International Nuclear Information System (INIS)

Just, A.; Middendorf, B.

2009-01-01

Foam concretes are divided into two groups: on the one hand the physically foamed concrete is mixed in fast rotating pug mill mixers by using foaming agents. This concrete cures under atmospheric conditions. On the other hand the autoclaved aerated concrete is chemically foamed by adding aluminium powder. Afterwards it is cured in a saturated steam atmosphere. New alternatives for the application of foam concretes arise from the combination of chemical foaming and air curing in manufacturing processes. These foam concretes are new and innovative building materials with interesting properties: low mass density and high strength. Responsible for these properties are the macro-, meso- and microporosity. Macropores are created by adding aluminium powder in different volumes and with different particle size distributions. However, the microstructure of the cement matrix is affected by meso- and micropores. In addition, the matrix of the hardened cement paste can be optimized by the specific use of chemical additives for concrete. The influence of aluminium powder and chemical additives on the properties of the microstructure of the hardened cement matrices were investigated by using petrographic microscopy as well as scanning electron microscopy.

Influence of the glass-calcium carbonate mixture's characteristics on the foaming process and the properties of the foam glass

DEFF Research Database (Denmark)

König, Jakob; Petersen, Rasmus Rosenlund; Yue, Yuanzheng

2014-01-01

We prepared foam glasses from cathode-ray-tube panel glass and CaCO3 as a foaming agent. We investigated the influences of powder preparation, CaCO3 concentration and foaming temperature and time on the density, porosity and homogeneity of the foam glasses. The results show that the decomposition...

Class B Fire-Extinguishing Performance Evaluation of a Compressed Air Foam System at Different Air-to-Aqueous Foam Solution Mixing Ratios

Directory of Open Access Journals (Sweden)

Dong-Ho Rie

2016-06-01

Full Text Available The purpose of this research is to evaluate the fire-extinguishing performance of a compressed air foam system at different mixing ratios of pressurized air. In this system, compressed air is injected into an aqueous solution of foam and then discharged. The experimental device uses an exclusive fire-extinguishing technology with compressed air foam that is produced based on the Canada National Laboratory and UL (Underwriters Laboratories 162 standards, with a 20-unit oil fire model (Class B applied as the fire extinguisher. Compressed air is injected through the air mixture, and results with different air-to-aqueous solution foam ratios of 1:4, 1:7, and 1:10 are studied. In addition, comparison experiments between synthetic surfactant foam and a foam type which forms an aqueous film are carried out at an air-to-aqueous solution foam ratio of 1:4. From the experimental results, at identical discharging flows, it was found that the fire-extinguishing effect of the aqueous film-forming foam is greatest at an air-to-aqueous solution foam ratio of 1:7 and weakest at 1:10. Moreover, the fire-extinguishing effect of the aqueous film-forming foam in the comparison experiments between the aqueous film-forming foam and the synthetic surfactant foam is greatest.

Lightened plaster: alternative solutions to cellular solids addition

Directory of Open Access Journals (Sweden)

Del Río, M.

2004-09-01

Full Text Available The following paper pretends to analyze different processes in order to lightweighters gypsum as an alternative way at the cellular fillers addition, in order to establish the most suitable ones for the manufacture of plasterboard. Outstanding the process which uses foamings addition to lighten gypsum uses nowdays only to manufacture cellular concrete.

En este artículo se presenta el análisis de diferentes procedimientos para aligerar la escayola, como alternativas a la adición de sólidos celulares, determinando los más adecuados para la realización de prefabricados. Dentro de estos procedimientos cabe destacar la adición de espumantes, hasta ahora sólo utilizados para la fabricación de hormigones celulares.

Experiments to Populate and Validate a Processing Model for Polyurethane Foam: Additional Data for Structural Foams

Energy Technology Data Exchange (ETDEWEB)

Rao, Rekha R. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Celina, Mathias C. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Giron, Nicholas Henry [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Long, Kevin Nicholas [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Russick, Edward M. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States)

2015-01-01

We are developing computational models to help understand manufacturing processes, final properties and aging of structural foam, polyurethane PMDI. Th e resulting model predictions of density and cure gradients from the manufacturing process will be used as input to foam heat transfer and mechanical models. BKC 44306 PMDI-10 and BKC 44307 PMDI-18 are the most prevalent foams used in structural parts. Experiments needed to parameterize models of the reaction kinetics and the equations of motion during the foam blowing stages were described for BKC 44306 PMDI-10 in the first of this report series (Mondy et al. 2014). BKC 44307 PMDI-18 is a new foam that will be used to make relatively dense structural supports via over packing. It uses a different catalyst than those in the BKC 44306 family of foams; hence, we expect that the reaction kineti cs models must be modified. Here we detail the experiments needed to characteriz e the reaction kinetics of BKC 44307 PMDI-18 and suggest parameters for the model based on these experiments. In additi on, the second part of this report describes data taken to provide input to the preliminary nonlinear visco elastic structural response model developed for BKC 44306 PMDI-10 foam. We show that the standard cu re schedule used by KCP does not fully cure the material, and, upon temperature elevation above 150°C, oxidation or decomposition reactions occur that alter the composition of the foam. These findings suggest that achieving a fully cured foam part with this formulation may be not be possible through therma l curing. As such, visco elastic characterization procedures developed for curing thermosets can provide only approximate material properties, since the state of the material continuously evolves during tests.

Modyfication of the Rigid Polyurethane-Polyisocyanurate Foams

Directory of Open Access Journals (Sweden)

Bogusław Czupryński

2014-01-01

Full Text Available The effect of polyethylene glycol 1500 on physicomechanical properties of rigid polyurethane-polyisocyanurate (PUR-PIR foams has been studied. It was found that application of polyethylene glycol 1500 for synthesis of foams in amount from 0% to 20% w/w had an effect on reduction of brittleness and softening point, while the greater the increase in compressive strength the higher its content in foam composition was. Wastes from production of these foams were ground and subjected to glycolysis in diethylene glycol with the addition of ethanolamine and zinc stearate. Liquid brown products were obtained. Properties of the resulting products were defined in order to determine their suitability for synthesis of new foams. It was found that glycolysate 6 was the most suitable for reuse and its application in different amounts allowed us to prepare 4 new foams (nos. 25, 26, 27, and 28. Properties of foams prepared in this manner were determined and, on their basis, the suitability of glycolysates for production of rigid PUR-PIR foams was evaluated.

Powder, paper and foam of few-layer graphene prepared in high yield by electrochemical intercalation exfoliation of expanded graphite.

Science.gov (United States)

Wu, Liqiong; Li, Weiwei; Li, Peng; Liao, Shutian; Qiu, Shengqiang; Chen, Mingliang; Guo, Yufen; Li, Qi; Zhu, Chao; Liu, Liwei

2014-04-09

A facile and high-yield approach to the preparation of few-layer graphene (FLG) by electrochemical intercalation exfoliation (EIE) of expanded graphite in sulfuric acid electrolyte is reported. Stage-1 H2SO4-graphite intercalation compound is used as a key intermediate in EIE to realize the efficient exfoliation. The yield of the FLG sheets (papers made of the FLG flakes retain excellent conductivity (≈24,500 S m(-1)). Three-dimensional (3D) graphene foams with light weight are fabricated from the FLG flakes by the use of Ni foams as self-sacrifice templates. Furthermore, 3D graphene/Ni foams without any binders, which are used as supercapacitor electrodes in aqueous electrolyte, provide the specific capacitance of 113.2 F g(-1) at a current density of 0.5 A g(-1), retaining 90% capacitance after 1000 cycles. © 2013 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

Nanoparticle-stabilized CO₂ foam for CO₂ EOR application

Energy Technology Data Exchange (ETDEWEB)

Liu, Ning [New Mexico Petroleum Recovery Research Center, Socorro, NM (United States); Lee, Robert [New Mexico Petroleum Recovery Research Center, Socorro, NM (United States); Yu, Jianjia [New Mexico Petroleum Recovery Research Center, Socorro, NM (United States); Li, Liangxiong [New Mexico Petroleum Recovery Research Center, Socorro, NM (United States); Bustamante, Elizabeth [New Mexico Petroleum Recovery Research Center, Socorro, NM (United States); Khalil, Munawar [New Mexico Petroleum Recovery Research Center, Socorro, NM (United States); Mo, Di [New Mexico Petroleum Recovery Research Center, Socorro, NM (United States); Jia, Bao [New Mexico Petroleum Recovery Research Center, Socorro, NM (United States); Wang, Sai [New Mexico Petroleum Recovery Research Center, Socorro, NM (United States); San, Jingshan [New Mexico Petroleum Recovery Research Center, Socorro, NM (United States); An, Cheng [New Mexico Petroleum Recovery Research Center, Socorro, NM (United States)

2015-01-31

The purpose of this project was to develop nanoparticle-stabilized CO₂ foam for CO₂ -EOR application, in which nanoparticles instead of surfactants are used for stabilizing CO₂ foam to improve the CO₂ sweep efficiency and increase oil recovery. The studies included: (1) investigation of CO₂ foam generation nanoparticles, such as silica nanoparticles, and the effects of particle concentration and surface properties, CO₂/brine ratio, brine salinity, pressure, and temperature on foam generation and foam stability; (2) coreflooding tests to understand the nanoparticle-stabilized CO₂ foam for waterflooded residual oil recovery, which include: oil-free coreflooding experiments with nanoparticle-stabilized CO₂ foam to understand the transportation of nanoparticles through the core; measurements of foam stability and CO₂ sweep efficiency under reservoir conditions to investigate temperature and pressure effects on the foam performance and oil recovery as well as the sweep efficiency in different core samples with different rock properties; and (3) long-term coreflooding experiments with the nanoparticle- stabilized CO₂ foam for residual oil recovery. Finally, the technical and economical feasibility of this technology was evaluated.

Numerical Simulation of the Motion of Aerosol Particles in Open Cell Foam Materials

Science.gov (United States)

Solovev, S. A.; Soloveva, O. V.; Popkova, O. S.

2018-03-01

The motion of aerosol particles in open cell foam material is studied. The porous medium is investigated for a three-dimensional case with detailed simulation of cellular structures within an ordered geometry. Numerical calculations of the motion of particles and their deposition due to inertial and gravitational mechanisms are performed. Deposition efficiency curves for a broad range of particle sizes are constructed. The effect deposition mechanisms have on the efficiency of the porous material as a filter is analyzed.

Identification of strain fields in pure Al and hybrid Ni/Al metal foams using X-ray micro-tomography under loading

International Nuclear Information System (INIS)

Fíla, T.; Jiroušek, O.; Jung, A.; Kumpová, I.

2016-01-01

Hybrid foams are materials formed by a core from a standard open cell metal foam that is during the process of electrodeposition coated by a thin layer of different nanocrystalline metals. The material properties of the base metal foam are in this way modified resulting in higher plateau stress and, more importantly, by introduction of strain-rate dependence to its deformation response. In this paper, we used time-lapse X-ray micro-tomography for the mechanical characterization of Ni/Al hybrid foams (aluminium open cell foams with nickel coating layer). To fully understand the effects of the coating layer on the material's effective properties, we compared the compressive response of the base uncoated foam to the response of the material with coating thickness of 50 and 75 μm. Digital volume correlation (DVC) was applied to obtain volumetric strain fields of the deforming micro-structure up to the densification region of the deforming cellular structure. The analysis was performed as a compressive mechanical test with simultaneous observation using X-ray radiography and tomography. A custom design experimental device was used for compression of the foam specimens in several deformation states directly in the X-ray setup. Planar X-ray images were taken during the loading phases and a X-ray tomography was performed at the end of each loading phase (up to engineering strain 22%). The samples were irradiated using micro-focus reflection type X-ray tube and images were taken using a large area flat panel detector. Tomography reconstructions were used for an identification of a strain distribution in the foam using digital volumetric correlation. A comparison of the deformation response of the coated and the uncoated foam in uniaxial quasi-static compression is summarized in the paper.

Hollow SnO2@Co3O4 core-shell spheres encapsulated in three-dimensional graphene foams for high performance supercapacitors and lithium-ion batteries

Science.gov (United States)

Zhao, Bo; Huang, Sheng-Yun; Wang, Tao; Zhang, Kai; Yuen, Matthew M. F.; Xu, Jian-Bin; Fu, Xian-Zhu; Sun, Rong; Wong, Ching-Ping

2015-12-01

Hollow SnO2@Co3O4 spheres are fabricated using 300 nm spherical SiO2 particles as template. Then three-dimensional graphene foams encapsulated hollow SnO2@Co3O4 spheres are successfully obtained through self-assembly in hydrothermal process from graphene oxide nanosheets and metal oxide hollow spheres. The three-dimensional graphene foams encapsulated architectures could greatly improve the capacity, cycling stability and rate capability of hollow SnO2@Co3O4 spheres electrodes due to the highly conductive networks and flexible buffering matrix. The three-dimensional graphene foams encapsulated hollow SnO2@Co3O4 spheres are promising electrode materials for supercapacitors and lithium-ion batteries.

New decontamination process using foams containing particles

International Nuclear Information System (INIS)

Guignot, S.; Faure, S.

2008-01-01

One key point in the dismantling of nuclear facilities is the thorough cleaning of radiation- exposed surfaces on which radioactive deposits have formed. This cleaning step is often achieved by successive liquid rinses with specific solutions containing alkaline, acidic, or even oxidizing species depending on whether the aim is to dissolve greasy deposits (like ter-butylphosphate) or to corrode surfaces on micrometric thicknesses. An alternative process to reduce the amount of chemicals and the volume of the resulting nuclear wastes consists in using the same but foamed solutions (1). Carrying less liquid, the resulting foams still display similar kinetics of dissolution rates and their efficiency is determined by their ability to hold sufficient wetnesses during the time required for the decontamination. Classical foam decontamination process illustrated by foam pulverization or circulation in the 90 turned five years ago into a specific static process using high-lifetime viscosified foam at a steady state. One way to slow down the liquid drainage is to raise liquid viscosity by adding organic viscosifiers like xanthan gum (2). In 2005, new studies started on an innovative process proposed by S. Faure and based on triphasic foams containing particles [3]. The aim is to generate new decontamination foams containing less quantities of organics materials (surfactants and viscosifiers). Silica particles are obviously known to stabilize or destabilize foams (4). In the frame of S. Guignot Ph.D., new fundamental studies are initiated in order to clarify the role of silica solid microparticles in these foams. Our final goal is to determine whether this kind of new foam can be stable for several hours for a decontamination process. The results we will report focus on wet foams used for nuclear decontamination and incorporating fumed silica. The study is conducted on a vertical foam column in a pseudo-free drainage configuration, and aims at investigating the influence of

Viscous Control of the Foam Glass Process

DEFF Research Database (Denmark)

Petersen, Rasmus Rosenlund; König, Jakob; Smedskjær, Morten Mattrup

The production of foam glass as heat insulating material is an important industrial process because it enables low-cost recycling of glass waste from a variety of chemical compositions. Optimization of the foaming process of new glass waste compositions is time consuming, since many factors affect...... the foaming process such as temperature, particle size, type and concentration of foaming agent. The foaming temperature is one of the key factors, because even small temperature changes can affect the melt viscosity by several orders of magnitude. Therefore, it is important to establish the viscosity range...... in which the foaming process should take place, particularly when the type of recycled cullet is changed or several types of cullet are mixed in one batch. According to recent glass literature, the foaming process should occur at viscosity 103 to 105 Pa s. However, no systematic studies have hitherto been...

Facile Fabrication of 3D Hierarchically Porous Carbon Foam as Supercapacitor Electrode Material

Directory of Open Access Journals (Sweden)

Yunfang Gao

2018-04-01

Full Text Available A hierarchically porous 3D starch-derived carbon foam (SCF with a high specific surface area (up to 1693 m2·g−1 was first prepared by a facile solvothermal treatment, in which Na2CO3 is used as both the template and activating agent. The hierarchically porous structure and high specific area endow the SCF with favorable electrochemical properties such as a high specific capacitance of 179.6 F·g−1 at 0.5 A·g−1 and a great rate capability and cycling stability, which suggest that the material can be a promising candidate for energy storage applications.

Oxidation behaviour of metallic glass foams

Energy Technology Data Exchange (ETDEWEB)

Barnard, B.R. [Department of Materials Science and Engineering, 434 Dougherty Hall, University of Tennessee, Knoxville, TN 37996-2200 (United States)], E-mail: bbarnard@utk.edu; Liaw, P.K. [Department of Materials Science and Engineering, 434 Dougherty Hall, University of Tennessee, Knoxville, TN 37996-2200 (United States); Demetriou, M.D.; Johnson, W.L. [Department of Materials Science, Keck Laboratory, California Institute of Technology, Pasadena, CA 91125 (United States)

2008-08-15

In this study, the effects of porosity on the oxidation behaviour of bulk-metallic glasses were investigated. Porous Pd- and Fe-based bulk-metallic glass (BMG) foams and Metglas ribbons were studied. Oxidizing experiments were conducted at 70 deg. C, and around 80 deg. C below glass-transition temperatures, (T{sub g}s). Scanning-electron microscopy/energy-dispersive spectroscopy (SEM/EDS) studies revealed little evidence of oxidation at 70 deg. C. Specimens exhibited greater oxidation at T{sub g} - 80 deg. C. Oxides were copper-based for Pd-based foams, Fe-, Cr-, and Mo-based for Fe-based foams, and Co-based with borosilicates likely for the Metglas. Pd-based foams demonstrated the best oxidation resistance, followed by Metglas ribbons, followed by Fe-based foams.

USING BIOPOLYMERS TO STABILIZE THE PROTEIN OXYGEN FOAM

Directory of Open Access Journals (Sweden)

N. V. Nepovinnyh

2013-01-01

Full Text Available The cottage cheese whey as an oxygen cocktail foaming base and natural juices as a flavoring ingredient are analyzed. The lifetime of foam generated by the serum proteins is not long: foam falls off rapidly; because from the foam liquid is released (syneresis. The effects of plant polysaccharides on the stabilization of the protein foam oxygen cocktail is studied. It was shown that the use of plant polysaccharides (guar gum, high methoxyl citrus pectin, locust been gum prolong the life of the foam up to 20 times, compared with conventional blowing agents. It was found that oxygen foam properties depend on the molecular weight of guar gum.

Dynamics of poroelastic foams

Science.gov (United States)

Forterre, Yoel; Sobac, Benjamin

2010-11-01

Soft poroelastic structures are widespread in biological tissues such as cartilaginous joints in bones, blood-filled placentae or plant organs. Here we investigate the dynamics of open elastic foams immersed in viscous fluids, as model soft poroelastic materials. The experiment consists in slowly compacting blocs of polyurethane solid foam embedded in silicon oil-tanks and studying their relaxation to equilibrium when the confining stress is suddenly released. Measurements of the local fluid pressure and foam velocity field are compared with a simple two-phase flow approach. For small initial compactions, the results show quantitative agreement with the classical diffusion theory of soil consolidation (Terzaghi, Biot). On the other hand, for large initial compactions, the dynamics exhibits long relaxation times and decompaction fronts, which are mainly controlled by the highly non-linear mechanical response of the foam. The analogy between this process and the evaporation of a polymer melt close to the glass transition will be briefly discussed.

Numerical simulation of heat transfer in metal foams

Science.gov (United States)

Gangapatnam, Priyatham; Kurian, Renju; Venkateshan, S. P.

2018-02-01

This paper reports a numerical study of forced convection heat transfer in high porosity aluminum foams. Numerical modeling is done considering both local thermal equilibrium and non local thermal equilibrium conditions in ANSYS-Fluent. The results of the numerical model were validated with experimental results, where air was forced through aluminum foams in a vertical duct at different heat fluxes and velocities. It is observed that while the LTE model highly under predicts the heat transfer in these foams, LTNE model predicts the Nusselt number accurately. The novelty of this study is that once hydrodynamic experiments are conducted the permeability and porosity values obtained experimentally can be used to numerically simulate heat transfer in metal foams. The simulation of heat transfer in foams is further extended to find the effect of foam thickness on heat transfer in metal foams. The numerical results indicate that though larger foam thicknesses resulted in higher heat transfer coefficient, this effect weakens with thickness and is negligible in thick foams.

Graphite/epoxy orthogrid panel fabrication

Science.gov (United States)

Lager, J. R.

1978-01-01

The structural concept considered for a spacecraft body structure is a grid stiffened skin with a skin laminate configuration and the stiffener grid geometry selected to best suit the design requirements. The orthogrid panel developed weighs 0.55 lb/sq ft and resisted an ultimate in-plane shear load of 545 lbf/in. The basic concept of a grid stiffener composite panel is that a relatively thin skin is reinforced with a gridwork of stiffeners so that the overall panel can resist design loads without becoming structurally unstable or being overstressed. The main feature of the orthogrid panel design is that it provides the potential for low cost structural panels when advanced to the production phase. The most innovative part of the fabrication method is the foam/fiberglass stiffener web grid billet fabrication and machining to size.

Mechanical Characterization of Lightweight Foamed Concrete

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Marcin Kozłowski

2018-01-01

Full Text Available Foamed concrete shows excellent physical characteristics such as low self weight, relatively high strength and superb thermal and acoustic insulation properties. It allows for minimal consumption of aggregate, and by replacement of a part of cement by fly ash, it contributes to the waste utilization principles. For many years, the application of foamed concrete has been limited to backfill of retaining walls, insulation of foundations and roof tiles sound insulation. However, during the last few years, foamed concrete has become a promising material for structural purposes. A series of tests was carried out to examine mechanical properties of foamed concrete mixes without fly ash and with fly ash content. In addition, the influence of 25 cycles of freezing and thawing on the compressive strength was investigated. The apparent density of hardened foamed concrete is strongly correlated with the foam content in the mix. An increase of the density of foamed concrete results in a decrease of flexural strength. For the same densities, the compressive strength obtained for mixes containing fly ash is approximately 20% lower in comparison to the specimens without fly ash. Specimens subjected to 25 freeze-thaw cycles show approximately 15% lower compressive strengths compared to the untreated specimens.

Application of Auxetic Foam in Sports Helmets

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Leon Foster

2018-03-01

Full Text Available This investigation explored the viability of using open cell polyurethane auxetic foams to augment the conformable layer in a sports helmet and improve its linear impact acceleration attenuation. Foam types were compared by examining the impact severity on an instrumented anthropomorphic headform within a helmet consisting of three layers: a rigid shell, a stiff closed cell foam, and an open cell foam as a conformable layer. Auxetic and conventional foams were interchanged to act as the helmet’s conformable component. Attenuation of linear acceleration was examined by dropping the combined helmet and headform on the front and the side. The helmet with auxetic foam reduced peak linear accelerations (p < 0.05 relative to its conventional counterpart at the highest impact energy in both orientations. Gadd Severity Index reduced by 11% for frontal impacts (38.9 J and 44% for side impacts (24.3 J. The conformable layer within a helmet can influence the overall impact attenuating properties. The helmet fitted with auxetic foam can attenuate impact severity more than when fitted with conventional foam, and warrants further investigation for its potential to reduce the risk of traumatic brain injuries in sport specific impacts.

ERGO grown on Ni-Cu foam frameworks by constant potential method as high performance electrodes for supercapacitors

Science.gov (United States)

Mirzaee, Majid; Dehghanian, Changiz; Sabet Bokati, Kazem

2018-04-01

This study presents composite electrode materials based on Electrochemically Reduced graphene oxide (ERGO) and Ni-Cu Foam for supercapacitor applications. Constant potential (CP) method was used to form reduced graphene oxide on Ni-Cu foam and characterized by scanning electron microscopy (SEM), powder X-ray diffraction (XRD), X-Ray Photoelectron Spectra (XPS), Raman Spectroscopy and electrochemical measurements. ERGO improves the electrical conduction leading to decrease of the internal resistance of the heterostructure. The ERGO served as a conductive network to facilitate the collection and transportation of electrons during the cycling, improved the conductivity of Ni-Cu foam, and allowed for a larger specific surface area. The irregular porous structure allowed for the easy diffusion of the electrolyte into the inner region of the electrode. Moreover, the nanocomposite directly fabricated on Ni-Cu foam with a better adhesion and avoided the use of polymer binder. This method efficiently reduced ohmic polarization and enhanced the rate capability. As a result, the Ni-Cu foam/ERGO nanocomposite exhibited a specific capacitance of 1259.3 F g-1 at 2 A g-1and about 99.3% of the capacitance retained after 5000 cycles. The capacitance retention was about 3% when the current density increased from 2 A g-1 to 15 A g-1. This two-step process drop cast and GO reduction by potentiostatic method is nontoxic and scalable and holds promise for improved energy density from redox capacitance in comparison with the conventional double layer supercapacitors.

Generation of Microcellular Biodegradable Polycaprolactone Foams in Supercritical Carbon Dioxide

Institute of Scientific and Technical Information of China (English)

Xu Qun; Ren Xian-wen; Chang Yu-ning; Yu Long; Wang Jing-wu

2004-01-01

Present now the application of microcellular polymeric materials in biomedical field is growing rapidly, as that of guided tissue regeneration and cell transplantation. As far as guided tissue regeneration is concerned, porous implants are used as size selective membrane to promote the growth of a special tissue in a healing site. Ideally, the implant should be inherently biocompatible,have well-defined cell size and be resorbable with appropriate biodegradation rates.Poly(a-caprolactone) (PCL) is a kind of materials suit for the demands above. PCL is biocompatible and biodegradable aliphatic polyester which is nontoxic for living organisms and bioresorbable after a period of implantation. Because of its unique combination of biocompatibility, permeability and biodegradability, PCL and some of its copolymer with lactides and glycolide have been widely applied in medicine as artificial skin, artificial bone and containers for sustained drug release.Goel and Beckman have reported a new method to generate microcellular poly(methy l methacrylate) foams in which the samples are saturated with CO2 under a series of supercritical (SC)conditions, and then the system is rapidly depressurized to atmospheric pressure at constant temperature. Unlike traditional methods, it reduces glass-transition temperature (Tg) of the mixture to below the experimental temperature rather than directly heat the system above Tg. In this process of nucleation, no phase separation occurs as well as no phase boundary meets, so the cellular structure of the foam can be retained better.In this work, we have generated PCL foams by using supercritical CO2. Because of the low glass transition temperature (Tg = -60 ℃) of PCL far below the ice point, the experimental temperature in our study is much higher than Tg, which is different from the studies by others before. A series of variable factors on the foam structure as saturation temperature, saturation pressure, saturation time and depressurization

Aqueous foam toxicology evaluation and hazard review

Energy Technology Data Exchange (ETDEWEB)

Archuleta, M.M.

1995-10-01

Aqueous foams are aggregates of bubbles mechanically generated by passing air or other gases through a net, screen, or other porous medium that is wetted by an aqueous solution of surface-active foaming agents (surfactants). Aqueous foams are important in modem fire-fighting technology, as well as for military uses for area denial and riot or crowd control. An aqueous foam is currently being developed and evaluated by Sandia National Laboratories (SNL) as a Less-Than-Lethal Weapon for the National Institute of Justice (NIJ). The purpose of this study is to evaluate the toxicity of the aqueous foam developed for the NIJ and to determine whether there are any significant adverse health effects associated with completely immersing individuals without protective equipment in the foam. The toxicity of the aqueous foam formulation developed for NIJ is determined by evaluating the toxicity of the individual components of the foam. The foam is made from a 2--5% solution of Steol CA-330 surfactant in water generated at expansion ratios ranging from 500:1 to 1000:1. SteoI CA-330 is a 35% ammonium laureth sulfate in water and is produced by Stepan Chemical Company and containing trace amounts (<0.1%) of 1,4-dioxane. The results of this study indicate that Steol CA-330 is a non-toxic, mildly irritating, surfactant that is used extensively in the cosmetics industry for hair care and bath products. Inhalation or dermal exposure to this material in aqueous foam is not expected to produce significant irritation or systemic toxicity to exposed individuals, even after prolonged exposure. The amount of 1,4-dioxane in the surfactant, and subsequently in the foam, is negligible and therefore, the toxicity associated with dioxane exposure is not significant. In general, immersion in similar aqueous foams has not resulted in acute, immediately life-threatening effects, or chronic, long-term, non-reversible effects following exposure.

Behaviour of aluminum foam under fire conditions

Directory of Open Access Journals (Sweden)

J. Grabian

2008-07-01

Full Text Available Taking into account fire-protection requirements it is advantageous for aluminum foam, after melting at a temperature considerably exceeding the melting point, to have a structure of discontinuous suspension of solid inclusions to liquid metal instead of liquid consistency. Continuity of the suspension depends on the solid phase content. The boundary value of the phase determined by J. Śleziona, above which the suspension becomes discontinuous, is provided by the formula (1. Figure 1 presents the relationship graphically. Boundary values of the vs content resulting from the above relationship is too low, taking into account the data obtained from the technology of suspension composites [4]. Therefore, based on the structure assumed for the suspension shown in Figure 2 these authors proposed another way of determining the contents, the value of which is determined by the relationship (3 [5].For purposes of the experimental study presented in the paper two foams have been molten: a commercially available one, made by aluminum foaming with titanium hydride, and a foam manufactured in the Marine Materials Plant of the Maritime University of Szczecin by blowing the AlSi7 +20% SiC composite with argon. Macrophotographs of foam cross-sections are shown in Figure 3. The foams have been molten in the atmosphere of air at a temperature of 750ºC. The products of melting are presented in Figure 4. It appears that molten aluminum foam may have no liquid consistency, being unable to flow, which is a desired property from the point of view of fire-protection. The above feature of the molten foam results from the fact that it may be a discontinuous suspension of solid particles in a liquid metal. The suspended particles may be solid particles of the composite that served for making the foam or oxide membranes formed on extended metal surface of the bubbles included in the foam. The desired foam ability to form a discontinuous suspension after melting may be

Materials Applications for Non-Lethal: Aqueous Foams

Energy Technology Data Exchange (ETDEWEB)

GOOLSBY,TOMMY D.; SCOTT,STEVEN H.

1999-09-15

High expansion aqueous foam is an aggregation of bubbles that has the appearance of soap suds and is used to isolate individuals both visually and acoustically. It was developed in the 1920's in England to fight coal mine fires and has been widely used since for fire fighting and dust suppression. It was developed at Sandia National Laboratories (SNL) in the 1970's for nuclear safeguards and security applications. In the mid-1990s, the National Institute of Justice (NIJ), the research arm of the Department of Justice, began a project with SNL to determine the applicability of high expansion aqueous foam for correctional applications. NIJ funded the project as part of its search for new and better less-than-lethal weapons for responding to violent and dangerous individuals, where other means of force could lead to serious injuries. The phase one objectives of the project were to select a low-to-no toxicity foam concentrate (foaming agent) with physical characteristics suited for use in a single cell or large prison disturbances, and to determine if the selected foam concentrate could serve as a carrier for Oleoresin Capsicum (OC) irritant. The phase two objectives were to conduct an extensive toxicology review of the selected foam concentrate and OC irritant, and to conduct respiration simulation experiments in the selected high expansion aqueous foam. The phase three objectives were to build a prototype individual cell aqueous foam system and to study the feasibility of aqueous foams for large prison facility disturbances. The phase four and five objectives were to use the prototype system to do large scale foam physical characteristics testing of the selected foam concentrate, and to have the prototype single cell system further evaluated by correctional representatives. Prison rather than street scenarios were evaluated as the first and most likely place for using the aqueous foam since prisons have recurrent incidents where officers and inmates might

Materials Applications for Non-Lethal: Aqueous Foams

International Nuclear Information System (INIS)

GOOLSBY, TOMMY D.; SCOTT, STEVEN H.

1999-01-01

High expansion aqueous foam is an aggregation of bubbles that has the appearance of soap suds and is used to isolate individuals both visually and acoustically. It was developed in the 1920's in England to fight coal mine fires and has been widely used since for fire fighting and dust suppression. It was developed at Sandia National Laboratories (SNL) in the 1970's for nuclear safeguards and security applications. In the mid-1990s, the National Institute of Justice (NIJ), the research arm of the Department of Justice, began a project with SNL to determine the applicability of high expansion aqueous foam for correctional applications. NIJ funded the project as part of its search for new and better less-than-lethal weapons for responding to violent and dangerous individuals, where other means of force could lead to serious injuries. The phase one objectives of the project were to select a low-to-no toxicity foam concentrate (foaming agent) with physical characteristics suited for use in a single cell or large prison disturbances, and to determine if the selected foam concentrate could serve as a carrier for Oleoresin Capsicum (OC) irritant. The phase two objectives were to conduct an extensive toxicology review of the selected foam concentrate and OC irritant, and to conduct respiration simulation experiments in the selected high expansion aqueous foam. The phase three objectives were to build a prototype individual cell aqueous foam system and to study the feasibility of aqueous foams for large prison facility disturbances. The phase four and five objectives were to use the prototype system to do large scale foam physical characteristics testing of the selected foam concentrate, and to have the prototype single cell system further evaluated by correctional representatives. Prison rather than street scenarios were evaluated as the first and most likely place for using the aqueous foam since prisons have recurrent incidents where officers and inmates might be

Investigation the foam dynamics capacity of SDS in foam generator by affecting the presence of organic and inorganic contaminant

Science.gov (United States)

Haryanto, Bode; Siswarni, M. Z.; Sianipar, Yosef C. H.; Sinaga, Tongam M. A.; Bestari, Imam

2017-05-01

The effect of negative charge SDS monomer on its foam capacity with the presence of contaminants was investigated in foam generator. Generally, surfactant with higher concentration has higher foam capacity. The higher concentration will increase the number of monomer then increase the micelles in liquid phase. Increasing the number of monomer with the negative charge is a potential to increase interaction with metal ion with positive charge in solution. The presence of inorganic compound as metal ion with positive charge and organic compound (colloid) as particle of coffee impacting to generate the foam lamella with monomer is evaluated. Foam dynamic capacity of only SDS with variation of CMC, 1 x; 2 x; 3 x have the height 7.5, 8.0 and 8.3 cm respectively with the different range time were investigated. The Height of foam dynamic capacity with the presence of 20 ppm Cd2+ ion contaminant was 8.0, 8.3 and 8.4 cm at the same CMC variation of SDS. The presence of metal ion contaminant within the foam was confirmed by AAS. The black coffee particles and oil as contaminant decreased the foam capacity significantly in comparing to metal ions.

Modification of Foamed Articles Based on Cassava Starch

International Nuclear Information System (INIS)

Ponce, P.

2006-01-01

This work reports the influence of radiation, plasticizers and poly vinyl alcohol (PVA) on the barrier properties [water vapour permeability (WVP)) and mechanical properties (tensile strength and elongation; compression resistance and flexibility) of foamed articles based on cassava starch. The starch foam was obtained by thermopressing process. Poly ethylene glycol (PEG, 300) was selected as plasticizer and water was necessary for the preparation of the foams. The foamed articles based on cassava starch were irradiated at low doses of 2 and 5 kGy, commonly used in food irradiation. The mechanical properties of starch foams are influenced by the plasticizer concentration and by irradiation dose. An increase in PEG content showed a considerable increase in elongation percentage and a decrease in the tensile strength of the foams; also increase the permeability of the foams in water. After irradiation, the barrier properties and mechanical properties of the foams were improved due to chemical reactions among polymer molecules. Irradiated starch cassava foams with poly vinyl alcohol (PVA) have good flexibility and low water permeability. WVP can be reduced by low doses of gamma radiation

Faraday instability at foam-water interface.

Science.gov (United States)

Bronfort, A; Caps, H

2012-12-01

A nearly two-dimensional foam is generated inside a Hele-shaw cell and left at rest on its liquid bath. The system is then vertically shaken and, above a well-defined acceleration threshold, surface waves appear at the foam-liquid interface. Those waves are shown to be subharmonic. The acceleration threshold is studied and compared to the common liquid-gas case, emphasizing the energy dissipation inside the foam. An empirical model is proposed for this energy loss, accounting for the foam characteristics such as the bubble size but also the excitation parameter, namely the linear velocity.

Photoactivity of Titanium Dioxide Foams

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Maryam Jami

2018-01-01

Full Text Available TiO2 foams have been prepared by a simple mechanical stirring method. Short-chain amphiphilic molecules have been used to stabilize colloidal suspensions of TiO2 nanoparticles. TiO2 foams were characterized by X-ray diffraction (XRD, X-ray photoelectron spectroscopy (XPS, UV-vis absorption spectroscopy, and scanning electron microscopy (SEM. The photoassisted oxidation of NO in the gas phase according to ISO 22197-1 has been used to compare the photoactivity of the newly prepared TiO2 foams to that of the original powders. The results showed that the photoactivity is increased up to about 135%. Foam structures seem to be a good means of improving the photoactivity of semiconductor materials and can readily be used for applications such as air purification devices.

Microcellular foams via phase separation

International Nuclear Information System (INIS)

Young, A.T.

1985-01-01

A study of wide variety of processes for making plastic foams shows that phase separation processes for polymers from solutions offers the most viable methods for obtaining rigid plastic foams which met the physical requirements for fusion target designs. Four general phase separation methods have been shown to give polymer foams with densities less than 0.1 g/cm 3 and cell sizes of 30μm or less. These methods involve the utilization of non-solvent, chemical or thermal cooling processes to achieve a controlled phase separation wherein either two distinct phases are obtained where the polymer phase is a continuous phase or two bicontinuous phases are obtained where both the polymer and solvent are interpenetrating, continuous, labyrinthine phases. Subsequent removal of the solvent gives the final foam structure

Brushite foams—the effect of Tween® 80 and Pluronic® F‐127 on foam porosity and mechanical properties

Science.gov (United States)

Montufar, Edgar B.; Engqvist, Håkan; Ginebra, Maria‐Pau; Persson, Cecilia

2016-01-01

Abstract Resorbable calcium phosphate based bone void fillers should work as temporary templates for new bone formation. The incorporation of macropores with sizes of 100 −300 µm has been shown to increase the resorption rate of the implant and speed up bone ingrowth. In this work, macroporous brushite cements were fabricated through foaming of the cement paste, using two different synthetic surfactants, Tween® 80 and Pluronic® F‐127. The macropores formed in the Pluronic samples were both smaller and less homogeneously distributed compared with the pores formed in the Tween samples. The porosity and compressive strength (CS) were comparable to previously developed hydroxyapatite foams. The cement foam containing Tween, 0.5M citric acid in the liquid, 1 mass% of disodium dihydrogen pyrophosphate mixed in the powder and a liquid to powder ratio of 0.43 mL/g, showed the highest porosity values (76% total and 56% macroporosity), while the CS was >1 MPa, that is, the hardened cement could be handled without rupture of the foamed structure. The investigated brushite foams show potential for future clinical use, both as bone void fillers and as scaffolds for in vitro bone regeneration. © 2015 The Authors. Journal of Biomedical Materials Research Part B: Applied Biomaterials Published by Wiley Periodicals, Inc. J Biomed Mater Res Part B: Appl Biomater, 104B: 67–77, 2016. PMID:25615405

Fabrication, characterization, and evaluation of a fully radioactive glass

International Nuclear Information System (INIS)

Olson, K.M.; Elliott, M.L.; Shade, J.W.; Smith, H.D.

1991-01-01

West Valley Sludge Glass-1 (WVSG-1) was fabricated using high-level waste from the West Valley Demonstration Project. Melt foaming was a problem during fabrication and a unique two-step funnel system was designed to feed the melting calcine into a crucible. The resultant glass was essentially bubble free. Crushed WVSG-1 was tested for durability using the Product Consistency Test developed at WSRC. Except for Al, the release of nonradioactive elements from WVSG-1 was lower than the release of the same elements from ATM-10, the West Valley reference glass and the release of the radionuclides Th, U, and Tc was about the same as for ATM-10

DRY MIX FOR OBTAINING FOAM CONCRETE

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S. N. Leonovich

2015-01-01

Full Text Available Composition of a dry mix has been developed for production of non-autoclaved foam concrete with natural curing. The mix has been created on the basis of Portland cement, UFAPORE foaming agent, mineral additives (RSAM sulfoaluminate additive, MK-85 micro-silica and basalt fiber, plasticizing and accelerating “Citrate-T” additive and   redispersible Vinnapas-8034 H powder. It has been established that foam concrete with  density of 400–800 kg/m3, durability of 1,1–3,4 MPa, low water absorption (40–50 %, without shrinkable cracks has been formed while adding water of Water/Solid = 0.4–0.6 in the dry mix,  subsequent mechanical swelling and curing of foam mass.Introduction of the accelerating and plasticizing “Citrate-T” additive into composition of the dry mix leads to an increase of rheological properties in expanded foam mass and  time reduction of its drying and curing. An investigation on microstructure of foam-concrete chipping surface carried out with the help of a scanning electron microscope has shown that the introduction of  basalt fiber and redispersible Vinnapas-8034 H powder into the composition of the dry mix promotes formation of more finely-divided crystalline hydrates. Such approach makes it possible to change purposefully morphology of crystalline hydrates and gives the possibility to operate foam concrete structurization process.

Drainage and Stratification Kinetics of Foam Films