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Sample records for castings ultrasonic examination

  1. Steel castings Ultrasonic examination, Part 2: Steel castings for highly stressed components

    CERN Document Server

    International Organization for Standardization. Geneva

    2004-01-01

    This European Standard specifies the requirements for the ultrasonic examination of steel castings (with ferritic structure) for highly stressed components and the methods for determining internal discontinuities by the pulse echo technique. This European Standard applies to the ultrasonic examination of steel castings which have usually received a grain refining heat treatment and which have wall thicknesses up to and including 600 mm. For greater wall thicknesses, special agreements apply with respect to test procedure and recording levels. This European Standard does not apply to austenitic steels and joint welds.

  2. Ultrasonic Inspection Techniques Possibilities for Centrifugal Cast Copper Alloy

    Directory of Open Access Journals (Sweden)

    Konar R.

    2017-06-01

    Full Text Available The article deals with ultrasonic testing possibilities of the copper alloy centrifugal casts. It focused on the problems that arise when testing of castings is made of non-ferrous materials. Most common types of casting defects is dedicated in theoretical introduction of article. Ultrasonic testing technique by conventional ultrasound system is described in the theoretical part too. Practical ultrasonic testing of centrifugal copper alloy cast - brass is in experimental part. The experimental sample was part of centrifugally cast brass ring with dimensions of Ø1200x34 mm. The influence of microstructure on ultrasonic attenuation and limitations in testing due to attenuation is describes in experimental part. Conventional direct single element contact ultrasound probe with frequencies of 5 MHz, 3.5 MHz and 2 MHz were used for all experimental measurements. The results of experimental part of article are recommendations for selecting equipment and accessories for casting testing made of non-ferrous metals.

  3. SURFACE CAST IRON STRENGTHENING USING COMBINED LASER AND ULTRASONIC PROCESSING

    Directory of Open Access Journals (Sweden)

    O. G. Devojno

    2013-01-01

    Full Text Available The paper provides an analysis of ultrasonic surface plastic deformation and subsequent laser thermal strengthening of gray cast iron parts in the regime of hardening from a solid state with the purpose to obtain strengthened surface layers of bigger depth and less roughness of the processed surface. Program complex ANSYS 11.0 has been used for calculation of temperature fields induced by laser exposure.  The appropriate regime of laser processing without surface fusion has been selected on the basis of the applied complex. The possibility of displacement in the bottom boundary of α–γ-transformation temperature  for СЧ20 with 900 °С up to 800 °С is confirmed due to preliminary ultrasonic surface plastic deformation of the surface that allows to expand technological opportunities of laser quenching  of gray  cast iron from a solid state. 

  4. Semisolid casting with ultrasonically melt-treated billets of Al-7mass%Si alloys

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    Yoshiki Tsunekawa

    2012-02-01

    Full Text Available The demand for high performance cast aluminum alloy components is often disturbed by increasing impurity elements, such as iron accumulated from recycled scraps. It is strongly required that coarse plate-like iron compound of モ-Al5FeSi turns into harmless form without the need for applying refining additives or expensive virgin ingots. The microstructural modification of Al-7mass%Si alloy billets with different iron contents was examined by applying ultrasonic vibration during the solidification. Ultrasonically melt-treated billets were thixocast right after induction heating up to the semisolid temperature of 583 ìC, the microstructure and tensile properties were evaluated in the thixocast components. Globular primary メ-Al is required to fill up a thin cavity in thixocasting, so that the microstructural modification by ultrasonic melt-treatment was firstly confirmed in the billets. With ultrasonic melt-treatment in the temperature range of 630 ìC to 605 ìC, the primary メ-Al transforms itself from dendrite into fine globular in morphology. The coarse plate-like モ-Al5FeSi compound becomes markedly finer compared with those in non-treated billets. Semisolid soaking up to 583 ìC, does not appreciably affect the size of モ-Al5FeSi compounds; however, it affects the solid primary メ-Al morphology to be more globular, which is convenient for thixocasting. After thixocasting with preheated billets, eutectic silicon plates are extremely refined due to the rapid solidification arising from low casting temperature. The tensile strength of thixocast samples with different iron contents does not change much even at 2mass% of iron, when thixocast with ultrasonically melt-treated billets. However, thixocast Al-7mass%Si-2mass%Fe alloy with non-treated billets exhibits an inferior strength of 80 MPa, compared with 180 MPa with ultrasonically melt-treated billets. The elongation is also improved by about a factor of two in thixocastings with

  5. Material Properties of Various Cast Aluminum Alloys Made Using a Heated Mold Continuous Casting Technique with and without Ultrasonic Vibration

    Directory of Open Access Journals (Sweden)

    Mitsuhiro Okayasu

    2015-08-01

    Full Text Available This work was carried out to develop high-quality cast aluminum alloys using a new casting technology. For this purpose, commercial Al alloys were created by heated mold continuous casting (HMC with ultrasonic vibration (UV. With the HMC process, the grain size and the crystal orientation of the Al alloys were controlled, i.e., fine grains with a uniformly organized lattice formation. In addition, an attempt was made to modify the microstructural formation by cavitation. These microstructural characteristics made excellent mechanical properties. Using UV in the continuous casting process, more fine and spherical grains were slightly disordered, which was detected using electron backscattered diffraction. The mechanical properties of the UV HMC Al alloys were slightly higher than those for the related cast Al alloys without UV. Moreover, the severe vibration caused higher mechanical properties. The lattice and dislocation characteristics of the cast samples made with and without UV processes were analyzed systematically using electron backscattered diffraction.

  6. Assessment of Crack Detection in Heavy-Walled Cast Stainless Steel Piping Welds Using Advanced Low-Frequency Ultrasonic Methods

    Energy Technology Data Exchange (ETDEWEB)

    Anderson, Michael T.; Crawford, Susan L.; Cumblidge, Stephen E.; Denslow, Kayte M.; Diaz, Aaron A.; Doctor, Steven R.

    2007-03-01

    Studies conducted at the Pacific Northwest National Laboratory in Richland, Washington, have focused on assessing the effectiveness and reliability of novel approaches to nondestructive examination (NDE) for inspecting coarse-grained, cast stainless steel reactor components. The primary objective of this work is to provide information to the U.S. Nuclear Regulatory Commission on the effectiveness and reliability of advanced NDE methods as related to the inservice inspection of safety-related components in pressurized water reactors (PWRs). This report provides progress, recent developments, and results from an assessment of low frequency ultrasonic testing (UT) for detection of inside surface-breaking cracks in cast stainless steel reactor piping weldments as applied from the outside surface of the components. Vintage centrifugally cast stainless steel piping segments were examined to assess the capability of low-frequency UT to adequately penetrate challenging microstructures and determine acoustic propagation limitations or conditions that may interfere with reliable flaw detection. In addition, welded specimens containing mechanical and thermal fatigue cracks were examined. The specimens were fabricated using vintage centrifugally cast and statically cast stainless steel materials, which are typical of configurations installed in PWR primary coolant circuits. Ultrasonic studies on the vintage centrifugally cast stainless steel piping segments were conducted with a 400-kHz synthetic aperture focusing technique and phased array technology applied at 500 kHz, 750 kHz, and 1.0 MHz. Flaw detection and characterization on the welded specimens was performed with the phased array method operating at the frequencies stated above. This report documents the methodologies used and provides results from laboratory studies to assess baseline material noise, crack detection, and length-sizing capability for low-frequency UT in cast stainless steel piping.

  7. National Metal Casting Research Institute final report. Development of an automated ultrasonic inspection cell for detecting subsurface discontinuities in cast gray iron. Volume 3

    Energy Technology Data Exchange (ETDEWEB)

    Burningham, J.S. [University of Northern Iowa, Cedar Falls, IA (United States). Dept. of Industrial Technology

    1995-08-01

    This inspection cell consisted of an ultrasonic flaw detector, transducer, robot, immersion tank, computer, and software. Normal beam pulse-echo ultrasonic nondestructive testing, using the developed automated cell, was performed on 17 bosses on each rough casting. Ultrasonic transducer selection, initial inspection criteria, and ultrasonic flow detector (UFD) setup parameters were developed for the gray iron castings used in this study. The software were developed for control of the robot and UFD in real time. The software performed two main tasks: emulating the manual operation of the UFD, and evaluating the ultrasonic signatures for detecting subsurface discontinuities. A random lot of 105 castings were tested; the 100 castings that passed were returned to the manufacturer for machining into finished parts and then inspection. The other 5 castings had one boss each with ultrasonic signatures consistent with subsurface discontinuities. The cell was successful in quantifying the ultrasonic echo signatures for the existence of signature characteristics consistent with Go/NoGo criteria developed from simulated defects. Manual inspection showed that no defects in the areas inspected by the automated cell avoided detection in the 100 castings machined into finished parts. Of the 5 bosses found to have subsurface discontinuities, two were verified by manual inspection. The cell correctly classified 1782 of the 1785 bosses (99.832%) inspected.

  8. Influence of wall thickness of spheroidal cast iron, manufactured in the foundry METAL-ODLEW Sp.J., on its graphite shape index and ultrasonic control index

    Directory of Open Access Journals (Sweden)

    W. Orłowicz

    2009-07-01

    Full Text Available This work presents the results of ultrasonic evaluation of the microstructure of spheroidal cast iron manufactured under production condi-tions at the foundry of Metal Odlew Sp.J. Evaluation of ultrasonic control index sensitiveness to changes of graphite shape index Ss of spheroidal cast iron (type 500-7, utilized modelled stepped castings. The relationship was determined between the shape index of graphite precipitation Ss and the velocity of longitudinal ultrasonic wave cL.

  9. Effect of ultrasonic casting on microstructure and its genetic effects on corrosion performance of 7085 aluminum alloy

    Science.gov (United States)

    Liu, Yu; Huang, Yuanchun; Xiao, Zhengbing

    2017-11-01

    The effect of ultrasonic casting on microstructure and its genetic effects on strength, exfoliating corrosion, stress corrosion and electrochemical behavior of 7085 aluminum alloy have been investigated by optical microscope (OM), scanning electron microscope (SEM) and transmission electron microscope (TEM), together with tensile testing, exfoliation corrosion testing, electrical conductivity testing and polarization curve. The results indicate that ultrasonic casting could refine the grain, alleviate segregation and inhibit the formation of coarse nonequilibrium phase in as-cast state; in addition, the dissolution of nonequilibrium phase in the ultrasonic ingot during homogenization turns out to be more thorough. What is more, the plate processed from ultrasonic ingot holds a lower ratio of recrystallization after solid solution, and the corrosion performance of the alloy was improved under T6 temper, without sacrifice of strength, owing to the dispersive distribution of strengthening phase in the matrix and the coarse, sparse GBPs.

  10. Examination of Sandwich Materials Using Air-Coupled Ultrasonics

    DEFF Research Database (Denmark)

    Borum, K.K.; Berggreen, Carl Christian

    2004-01-01

    The air-coupled ultrasonic techniques have been improved drastically in recent years. Better equipment has made this technique much more useful. This paper focuses on the examination of sandwich materials used in naval ships. It is more convenient to be able to make the measurements directly...

  11. AN ULTRASONIC PHASED ARRAY EVALUATION OF CAST AUSTENITIC STAINLESS STEEL PRESSURIZER SURGE LINE PIPING WELDS

    Energy Technology Data Exchange (ETDEWEB)

    Diaz, Aaron A.; Cinson, Anthony D.; Crawford, Susan L.; Moran, Traci L.; Anderson, Michael T.

    2010-07-22

    A set of circumferentially oriented thermal fatigue cracks (TFCs) were implanted into three cast austenitic stainless steel (CASS) pressurizer (PZR) surge-line specimens (pipe-to-elbow welds) that were fabricated using vintage CASS materials formed in the 1970s, and flaw responses from these cracks were used to evaluate detection and sizing performance of the phased-array (PA) ultrasonic testing (UT) methods applied. Four different custom-made PA probes were employed in this study, operating nominally at 800 kHz, 1.0 MHz, 1.5 MHz, and 2.0 MHz center frequencies. The CASS PZR surge-line specimens were polished and chemically etched to bring out the microstructures of both pipe and elbow segments. Additional studies were conducted and documented to address baseline CASS material noise and observe possible ultrasonic beam redirection phenomena.

  12. POSSIBILITIES OF THE STRUCTURE CONTROL OF THE CAST-IRON AND STEEL ARTICLES BY DATA OF ULTRASONIC MEASURING

    Directory of Open Access Journals (Sweden)

    V. R. Bajev

    2004-01-01

    Full Text Available The article describes using of ultrasonic waves for determination of solid properties of cast iron and case hardened of steel objects. The possibility of evaluation of the gray iron type by indexes of speed of longitudinal and surface waves is shown. There is stable correlation dependence between surface speed, frequency and depth case hardened.

  13. Effect of Discontinuous Ultrasonic Treatment on Mechanical Properties and Microstructure of Cast Al413-SiCnp Nanocomposites

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    M.R. Dehnavi

    2015-05-01

    Full Text Available Effects of discontinuous ultrasonic treatment on the microstructure, nanoparticle distribution, and mechanical properties of cast Al413-SiCnp nanocomposites were studied. The results showed that discontinuous ultrasonic treatment was more effective in improving the mechanical properties of the cast nanocomposites than the equally timed continuous treatment. The yield and ultimate tensile strengths of Al413-2%SiCnp nanocomposites discontinuously treated for two 20 minute periods increased by about 126% and 100% compared to those of the monolithic sample, respectively. These improvements were about 107% and 94% for the nanocomposites continuously treated for a single 40 minute period. The improvement in the mechanical properties was associated with severe refinement of the microstructure, removal of the remaining gas layers on the particles surfaces, more effective fragmentation of the remaining agglomerates as well as improved wettability and distribution of the reinforcing particles during the first stage of solidification.

  14. Defining the relation between mechanical properties and ultrasonic wave velocity in spheroidal cast iron manufactured in the foundry Metal-Odlew s.c.

    Directory of Open Access Journals (Sweden)

    W. Orłowicz

    2009-01-01

    Full Text Available This work presents results of ultrasonic evaluation of mechanical properties of spheroidal cast iron manufactured under the productionconditions of Metal-Odlew s.c. Tests were conducted on wedge casts which were used as samples for tensile tests, a map of distribution of longitudinal ultrasound wave velocity was determined for the cast wedges. The tensile tests were conducted and values of longitudinalultrasound wave velocity were determined in the place where the sample was broken. Relations between the mechanical properties and the velocity of longitudinal ultrasonic wave cL were determined.

  15. Ultrasonic Substrate Vibration-Assisted Drop Casting (SVADC) for the Fabrication of Photovoltaic Solar Cell Arrays and Thin-Film Devices

    OpenAIRE

    Eslamian, Morteza; Zabihi, Fatemeh

    2015-01-01

    A simple, low-cost, versatile, and potentially scalable casting method is proposed for the fabrication of micro- and nano-thin films, herein termed as ultrasonic ?substrate vibration-assisted drop casting? (SVADC). The impingement of a solution drop onto a substrate in a simple process called drop casting, usually results in spreading of the liquid solution and the formation of a non-uniform thin solid film after solvent evaporation. Our previous and current supporting results, as well as few...

  16. Processing, Microstructure and Mechanical Behavior of Ultrasonic Assisted Cast Magnesium 1wt% Silicon Carbide Nano-Composites

    Science.gov (United States)

    Erman, Ari

    The goal of this dissertation is to establish an understanding of processing -- microstructure -- mechanical behavior relationship in Mg-1wt% SiC metal matrix nano-composites fabricated via an ultrasonic assisted casting process, with the emphasis on the effect of the distribution of nanoparticles on this relationship. Ultrasonic assisted casting has been proved as an effective technique to distribute nanoparticles in Mg metal matrix nano-composites (MMNCs). Mg MMNCs reinforced with 1 wt% SiC nanoparticles, were cast by ultrasonic cavitation-based dispersion methods. Microstructural analyses of as cast specimens were conducted to characterize the grain size, shape and distribution, SiC nanoparticle size and distribution, and nanoparticle-matrix interface. Average grain size for the ultrasonic assisted cast composite specimens was 72 mum compared to 181 mum for pure Mg samples prepared by the same method. The average measured SiC nanoparticle size was 66 nm. TEM studies showed good local dispersion of SiC nanoparticles, with only a few small, widely spaced clusters. HRTEM showed a clean interface between SiC nanoparticles and the Mg matrix, with no evidence of secondary phases. The yield strength of Mg-1 wt% SiC nanocomposites was 67 MPa, which showed improvement from 47 MPa for the pure Mg samples. This extra strengthening is due to Orowan and Hall-Petch effects. Fatigue experiments were conducted to characterize the cyclic stress-strain response of pure Mg and Mg-1wt% SiC samples at 0.2%, 0.4% and 0.6% plastic strain amplitudes. The analyses of the cyclic stress response curves and hysteresis loops, combined with post failure TEM analyses provided an understanding of the role of twinning, and twin-particle interactions on the cyclic deformation behavior of Mg MMNCs. Tensile twinning and basal slip are the main forms of deformation mechanisms under compression, followed by detwinning and basal slip in subsequent tension. Fatigue lives of Mg MMNCs are comparable to

  17. Ultrasonic Characterization of Cast Austenitic Stainless Steel Microstructure: Discrimination between Equiaxed- and Columnar-Grain Material – An Interim Study

    Energy Technology Data Exchange (ETDEWEB)

    Ramuhalli, Pradeep; Good, Morris S.; Diaz, Aaron A.; Anderson, Michael T.; Watson, Bruce E.; Peters, Timothy J.; Dixit, Mukul; Bond, Leonard J.

    2009-10-27

    Ultrasonic nondestructive evaluation (NDE) and inspection of cast austenitic stainless steel (CASS) components used in the nuclear power industry is neither as effective nor reliable as is needed due to detrimental effects upon the interrogating ultrasonic beam and interference from ultrasonic backscatter. The root cause is the coarse-grain microstructure inherent to this class of materials. Some ultrasonic techniques perform better for particular microstructural classifications and this has led to the hypothesis that an ultrasonic inspection can be optimized for a particular microstructural class, if a technique exists to reliably classify the microstructure for feedback to the inspection. This document summarizes scoping experiments of in-situ ultrasonic methods for classification and/or characterization of the material microstructures in CASS components from the outside surface of a pipe. The focus of this study was to evaluate ultrasonic methods and provide an interim report that documents results and technical progress. An initial set of experiments were performed to test the hypothesis that in-service characterization of cast austenitic stainless steel (CASS) is feasible, and that, if reliably performed, such data would provide real-time feedback to optimize in-service inspections in the field. With this objective in mind, measurements for the experiment were restricted to techniques that should be robust if carried forward to eventual field implementation. Two parameters were investigated for their ability to discriminate between different microstructures in CASS components. The first parameter was a time-of-flight ratio of a normal incidence shear wave to that of a normal incidence longitudinal wave (TOFRSL). The ratio removed dependency on component thickness which may not be accurately reported in the field. The second parameter was longitudinal wave attenuation. The selected CASS specimens provided five equiaxed-grain material samples and five columnar

  18. Examination and Elimination of Defects in Cone Casting Made of Ductile Cast Iron

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    Guzik E.

    2013-12-01

    Full Text Available In the scope of existing cooperation with the Foundry of Cast Iron ZM “WSK Rzeszów” Ltd. there was carried out research work of microstructure and mechanical properties in the walls of a cone casting made of ductile cast iron. The particular attention was being put to the search of the potential brittle phases which have deleterious effect on ductility and dynamic properties of highly strained use of the casting prone to the potential risk of cracks during the highly strained use.

  19. Examination of Ife Bronze Casting Culture and Its Decline in ...

    African Journals Online (AJOL)

    Ile-Ife, the Yoruba ancient city is known for its vibrant cultural environment. This city of ancient civilization and one of the home for bronze casting in the Western region of Nigeria have made significant contributions to the world of culture through its great artistic traditions in terracotta, bead making, bronze and brass casting ...

  20. Inspection of copper canisters for spent nuclear fuel by means of ultrasound. Ultrasonic imaging of EB weld, theory of harmonic imaging of welds, NDE of cast iron

    Energy Technology Data Exchange (ETDEWEB)

    Stepinski, T.; Lingvall, F.; Ping Wu [Uppsala Univ. (Sweden). Dept. of Materials Science

    2001-07-01

    The objective of task presented in the first chapter, ultrasonic imaging of EB weld is to investigate imaging methods capable of improving ultrasonic imaging of defects in EB-welds. Algorithms based on ideas from ultrasonic tomography were examined as the first step. After a concise review of literature in the field of tomography the attention is focused on synthetic focusing and particularly on using linear phased array systems for imaging. Synthetic focusing is a technique where the focusing is performed by software after gathering the ultrasonic data. General principles of synthetic aperture focusing technique (SAFT) - a synthetic focusing technique especially suitable for linear ultrasonic arrays are presented. Problems related to the application of SAFT to ultrasonic transducers with large apertures are identified and the solution is proposed. It appears that when the probe becomes larger (i.e., cannot be regarded as a point source) the ultrasonic pulses that it generates will be smeared by its spatial impulse response (SIR). This impairs the spatial resolution achieved for the finite aperture probes comparing to the point source. Thus, a proper application of synthetic focusing requires taking into account the spatially varying probe's SIR. The SIR has to be calculated (measured) in the interesting points of space and than deconvoluted. A technique for deconvoluting the SIR based on Wiener filter is proposed and illustrated by experimental results. Some preliminary results from immersion testing of copper blocks using the ALLIN system in our lab facility are presented. Nonlinear propagation of plane waves in fluids based on the Burgers equation is investigated in the second chapter. The presented method is basically adopted from the existing literature although some modification has been made to adapt to our situation. The solution has been re-derived and two alternative forms feasible for computer calculation are given and some numerical results are

  1. Determination of gas pressure in voids in epoxy casting using an ultrasonic measuring technique

    DEFF Research Database (Denmark)

    Larsen, Esben; Petersen, C. Bak; Henriksen, Mogens

    1990-01-01

    the void. The results are based on the use of time delay spectrometry. This method gives a sufficiently high signal-to-noise ratio for detecting the transmitted part of the ultrasonic signal which has travelled through the void. Because of differences in the density and velocity of ultrasonic signals...

  2. Technical Letter Report Assessment of Ultrasonic Phased Array Testing for Cast Austenitic Stainless Steel Pressurizer Surge Line Piping Welds and Thick Section Primary System Cast Piping Welds JCN N6398, Task 2A

    Energy Technology Data Exchange (ETDEWEB)

    Diaz, Aaron A.; Denslow, Kayte M.; Cinson, Anthony D.; Morra, Marino; Crawford, Susan L.; Prowant, Matthew S.; Cumblidge, Stephen E.; Anderson, Michael T.

    2008-07-21

    Research is being conducted for the NRC at PNNL to assess the effectiveness and reliability of advanced NDE methods for the inspection of LWR components. The scope of this research encompasses primary system pressure boundary materials including cast austenitic stainless steels (CASS), dissimilar metal welds (DMWs), piping with corrosion-resistant cladding, weld overlays, and far-side examinations of austenitic piping welds. A primary objective of this work is to evaluate various NDE methods to assess their ability to detect, localize, and size cracks in coarse-grained steel components. This interim technical letter report (TLR) provides a synopsis of recent investigations at PNNL aimed at evaluating the capabilities of phased-array (PA) ultrasonic testing (UT) methods as applied to the inspection of CASS welds in nuclear reactor piping. A description of progress, recent developments and interim results are provided.

  3. Correlation vs. Causation: The Effects of Ultrasonic Melt Treatment on Cast Metal Grain Size

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    J. B. Ferguson

    2014-10-01

    Full Text Available Interest in ultrasonic treatment of liquid metal has waxed and waned for nearly 80 years. A review of several experiments representative of ultrasonic cavitation treatment of Al and Mg alloys shows that the theoretical mechanisms thought to be responsible for grain refinement are (1 cavitation-induced increase in melting temperature predicted by the Clausius-Clapeyron equation and (2 cavitation-induced wetting of otherwise unwetted insoluble particles. Neither of these theoretical mechanisms can be directly confirmed by experiment, and though they remain speculative, the available literature generally assumes that one or the other or both mechanisms are active. However, grain size is known to depend on temperature of the liquid, temperature of the mold, and cooling rate of the entire system. From the reviewed experiments, it is difficult to isolate temperature and cooling rate effects on grain size from the theoretical effects. Ultrasonic treatments of Al-A356 were carried out to isolate such effects, and though it was found that ultrasound produced significant grain refinement, the treatments also significantly chilled the liquid and thereby reduced the pouring temperature. The grain sizes attained closely correlated with pouring temperature suggesting that ultrasonic grain refinement is predominantly a result of heat removal by the horn and ultrasonic stirring.

  4. Examination of Cast Iron Material Properties by Means of the Nanoindentation Method

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    Trytek A.

    2012-12-01

    Full Text Available The paper presents results of examination of material parameters of cast iron with structure obtained under rapid resolidification conditions carried out by means of the nanoindentation method.

  5. Phased array ultrasonic examination of space shuttle main engine nozzle weld

    Science.gov (United States)

    James, S.; Engel, J.; Kimbrough, D.; Suits, M.

    2002-05-01

    This paper describes a Phased Array Ultrasonic Examination that was developed for the examination of a limited access circumferential Inconel 718 fusion weld of a Space Shuttle Main Engine Nozzle-Cone. The paper discusses the selection and formation criteria used for the phased array focal laws, the reference standard that simulated hardware conditions, the examination concept, and results. Several unique constraints present during this examination included limited probe movement to a single axis and one-sided access to the weld.

  6. Ultrasonic Substrate Vibration-Assisted Drop Casting (SVADC) for the Fabrication of Photovoltaic Solar Cell Arrays and Thin-Film Devices

    Science.gov (United States)

    Eslamian, Morteza; Zabihi, Fatemeh

    2015-12-01

    A simple, low-cost, versatile, and potentially scalable casting method is proposed for the fabrication of micro- and nano-thin films, herein termed as ultrasonic "substrate vibration-assisted drop casting" (SVADC). The impingement of a solution drop onto a substrate in a simple process called drop casting, usually results in spreading of the liquid solution and the formation of a non-uniform thin solid film after solvent evaporation. Our previous and current supporting results, as well as few similar reports by others, confirm that imposing ultrasonic vibration on the substrate can simply convert the uncontrollable drop casting method into a controllable coating technique. Therefore, the SVADC may be used to fabricate an array of emerging thin-film solar cells, such as polymer, perovskite, and quantum-dot solar cells, as well as other small thin-film devices, in a roll-to-roll and automated fabrication process. The preliminary results demonstrate a ten-fold increase in electrical conductivity of PEDOT: PSS made by SVADC compared with the film made by conventional drop casting. Also, simple planar perovskite solar cells made here using SVADC show promising performance with an efficiency of over 3 % for a simple structure without performing process optimization or using expensive materials and treatments.

  7. Ultrasonic Substrate Vibration-Assisted Drop Casting (SVADC) for the Fabrication of Photovoltaic Solar Cell Arrays and Thin-Film Devices.

    Science.gov (United States)

    Eslamian, Morteza; Zabihi, Fatemeh

    2015-12-01

    A simple, low-cost, versatile, and potentially scalable casting method is proposed for the fabrication of micro- and nano-thin films, herein termed as ultrasonic "substrate vibration-assisted drop casting" (SVADC). The impingement of a solution drop onto a substrate in a simple process called drop casting, usually results in spreading of the liquid solution and the formation of a non-uniform thin solid film after solvent evaporation. Our previous and current supporting results, as well as few similar reports by others, confirm that imposing ultrasonic vibration on the substrate can simply convert the uncontrollable drop casting method into a controllable coating technique. Therefore, the SVADC may be used to fabricate an array of emerging thin-film solar cells, such as polymer, perovskite, and quantum-dot solar cells, as well as other small thin-film devices, in a roll-to-roll and automated fabrication process. The preliminary results demonstrate a ten-fold increase in electrical conductivity of PSS made by SVADC compared with the film made by conventional drop casting. Also, simple planar perovskite solar cells made here using SVADC show promising performance with an efficiency of over 3 % for a simple structure without performing process optimization or using expensive materials and treatments.

  8. Phased Array Ultrasonic Examination of Reactor Coolant System (Carbon Steel-to-CASS) Dissimilar Metal Weld Mockup Specimen

    Energy Technology Data Exchange (ETDEWEB)

    Crawford, S. L. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Cinson, A. D. [US Nuclear Regulatory Commission (NRC), Washington, DC (United States); Diaz, A. A. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Anderson, M. T. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States)

    2015-11-23

    In the summer of 2009, Pacific Northwest National Laboratory (PNNL) staff traveled to the Electric Power Research Institute (EPRI) NDE Center in Charlotte, North Carolina, to conduct phased-array ultrasonic testing on a large bore, reactor coolant pump nozzle-to-safe-end mockup. This mockup was fabricated by FlawTech, Inc. and the configuration originated from the Port St. Lucie nuclear power plant. These plants are Combustion Engineering-designed reactors. This mockup consists of a carbon steel elbow with stainless steel cladding joined to a cast austenitic stainless steel (CASS) safe-end with a dissimilar metal weld and is owned by Florida Power & Light. The objective of this study, and the data acquisition exercise held at the EPRI NDE Center, were focused on evaluating the capabilities of advanced, low-frequency phased-array ultrasonic testing (PA-UT) examination techniques for detection and characterization of implanted circumferential flaws and machined reflectors in a thick-section CASS dissimilar metal weld component. This work was limited to PA-UT assessments using 500 kHz and 800 kHz probes on circumferential flaws only, and evaluated detection and characterization of these flaws and machined reflectors from the CASS safe-end side only. All data were obtained using spatially encoded, manual scanning techniques. The effects of such factors as line-scan versus raster-scan examination approaches were evaluated, and PA-UT detection and characterization performance as a function of inspection frequency/wavelength, were also assessed. A comparative assessment of the data is provided, using length-sizing root-mean-square-error and position/localization results (flaw start/stop information) as the key criteria for flaw characterization performance. In addition, flaw signal-to-noise ratio was identified as the key criterion for detection performance.

  9. Nodular cast iron and casting monitoring

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    S. Pietrowski

    2008-10-01

    Full Text Available In this paper quality monitoring of nodular cast iron and casting made of it is presented. A control system of initial liquid cast iron to spheroidization, after spheroidization and inoculation with using of TDA method was shown. An application of an ultrasonic method to assessment of the graphite form and the metal matrix microstructure of castings was investigated.

  10. Ultrasonic Phased Array Evaluations Of Implanted And In-Situ Grown Flaws In Cast Austenitic Stainless Steel Pressurizer Surge Line Piping

    Energy Technology Data Exchange (ETDEWEB)

    Crawford, Susan L.; Cinson, Anthony D.; Moran, Traci L.; Prowant, Matthew S.; Diaz, Aaron A.; Anderson, Michael T.

    2011-07-31

    A set of circumferentially oriented thermal fatigue cracks (TFCs) were implanted into three cast austenitic stainless steel (CASS) pressurizer (PZR) surge-line specimen welds (pipe-to-elbow configuration) that were salvaged from a U.S. commercial nuclear power plant that had not been operated. Thus, these welds were fabricated using vintage CASS materials that were formed in the 1970s. Additionally, in-situ grown TFCs were placed in the adjacent CASS base material of one of these specimens. Ultrasonic phased-array responses from both types of flaws (implanted and in-situ grown) were analyzed for detection and characterization based on sizing and signal-to-noise determination. Multiple probes were employed covering the 0.8 to 2.0 MHz frequency range. To further validate the Pacific Northwest National Laboratory (PNNL) findings, an independent in-service inspection (ISI) supplier evaluated the flaws with their American Society of Mechanical Engineers (ASME) Code, Section XI, Appendix VIII-qualified procedure. The results obtained by PNNL personnel compared favorably to the ISI supplier results. All examined flaws were detected and sized within the ASME Code-allowable limits.

  11. Aging Wire Insulation Assessment by Phase Spectrum Examination of Ultrasonic Guided Waves

    Science.gov (United States)

    Anastasi, Robert F.; Madaras, Eric I.

    2003-01-01

    Wire integrity has become an area of concern to the aerospace community including DoD, NASA, FAA, and Industry. Over time and changing environmental conditions, wire insulation can become brittle and crack. The cracks expose the wire conductor and can be a source of equipment failure, short circuits, smoke, and fire. The technique of using the ultrasonic phase spectrum to extract material properties of the insulation is being examined. Ultrasonic guided waves will propagate in both the wire conductor and insulation. Assuming the condition of the conductor remains constant then the stiffness of the insulator can be determined by measuring the ultrasonic guided wave velocity. In the phase spectrum method the guided wave velocity is obtained by transforming the time base waveform to the frequency domain and taking the phase difference between two waveforms. The result can then be correlated with a database, derived by numerical model calculations, to extract material properties of the wire insulator. Initial laboratory tests were performed on a simple model consisting of a solid cylinder and then a solid cylinder with a polymer coating. For each sample the flexural mode waveform was identified. That waveform was then transformed to the frequency domain and a phase spectrum was calculated from a pair of waveforms. Experimental results on the simple model compared well to numerical calculations. Further tests were conducted on aircraft or mil-spec wire samples, to see if changes in wire insulation stiffness can be extracted using the phase spectrum technique.

  12. Standard practice for examination of seamless, gas-filled, steel pressure vessels using angle beam ultrasonics

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    2007-01-01

    1.1 This practice describes a contact angle-beam shear wave ultrasonic technique to detect and locate the circumferential position of longitudinally oriented discontinuities and to compare the amplitude of the indication from such discontinuities to that of a specified reference notch. This practice does not address examination of the vessel ends. The basic principles of contact angle-beam examination can be found in Practice E 587. Application to pipe and tubing, including the use of notches for standardization, is described in Practice E 213. 1.2 This practice is appropriate for the ultrasonic examination of cylindrical sections of gas-filled, seamless, steel pressure vessels such as those used for the storage and transportation of pressurized gasses. It is applicable to both isolated vessels and those in assemblies. 1.3 The practice is intended to be used following an Acoustic Emission (AE) examination of stacked seamless gaseous pressure vessels (with limited surface scanning area) described in Test Met...

  13. Technical Letter Report Assessment of Ultrasonic Phased Array Inspection Method for Welds in Cast Austenitic Stainless Steel Pressurizer Surge Line Piping JCN N6398, Task 1B

    Energy Technology Data Exchange (ETDEWEB)

    Diaz, Aaron A.; Cinson, Anthony D.; Crawford, Susan L.; Mathews, Royce; Moran, Traci L.; Anderson, Michael T.

    2009-07-28

    Research is being conducted for the U.S. Nuclear Regulatory Commission (NRC) at the Pacific Northwest National Laboratory (PNNL) to assess the effectiveness and reliability of advanced nondestructive examination (NDE) methods for the inspection of light water reactor components. The scope of this research encompasses primary system pressure boundary materials including cast austenitic stainless steels (CASS); dissimilar metal welds; piping with corrosion-resistant cladding; weld overlays, inlays and onlays; and far-side examinations of austenitic piping welds. A primary objective of this work is to evaluate various NDE methods to assess their ability to detect, localize, and size cracks in coarse-grained steel components. In this effort, PNNL supports cooperation with Commissariat à l’Energie Atomique (CEA) to assess reliable inspection of CASS materials. The NRC Project Manager has established a cooperative effort with the Institut de Radioprotection et de Surete Nucleaire (IRSN). CEA, under funding from IRSN, are supporting collaborative efforts with the NRC and PNNL. Regarding its work on the NDE of materials, CEA is providing its modeling software (CIVA) in exchange for PNNL offering expertise and data related to phased-array detection and sizing, acoustic attenuation, and back scattering on CASS materials. This collaboration benefits the NRC because CEA performs research and development on CASS for Électricité de France (EdF). This technical letter report provides a summary of a technical evaluation aimed at assessing the capabilities of phased-array (PA) ultrasonic testing (UT) methods as applied to the inspection of welds in CASS pressurizer (PZR) surge line nuclear reactor piping. A set of thermal fatigue cracks (TFCs) was implanted into three CASS PZR surge-line specimens (pipe-to-elbow welds) that were fabricated using vintage CASS materials formed in the 1970s, and flaw responses from these cracks were used to evaluate detection and sizing

  14. Quantitative examination of carbide and sulphide precipitates in chemically complex steels processed by direct strip casting

    Energy Technology Data Exchange (ETDEWEB)

    Dorin, Thomas, E-mail: thomas.dorin@deakin.edu.au [Deakin University, Pigdons Road, Geelong, Victoria, 3216 (Australia); Wood, Kathleen [Australian Nuclear Science and Technology Organisation, Bragg Institute, New South Wales, 2234, Menai (Australia); Taylor, Adam; Hodgson, Peter; Stanford, Nicole [Deakin University, Pigdons Road, Geelong, Victoria, 3216 (Australia)

    2016-02-15

    A high strength low alloy steel composition has been melted and processed by two different routes: simulated direct strip casting and slow cooled ingot casting. The microstructures were examined with scanning and transmission electron microscopy, atom probe tomography and small angle neutron scattering (SANS). The formation of cementite (Fe{sub 3}C), manganese sulphides (MnS) and niobium carbo-nitrides (Nb(C,N)) was investigated in both casting conditions. The sulphides were found to be significantly refined by the higher cooling rate, and developed an average diameter of only 100 nm for the fast cooled sample, and a diameter too large to be measured with SANS in the slow cooled condition (> 1.1 μm). Slow cooling resulted in the development of classical Nb(C,N) precipitation, with an average diameter of 7.2 nm. However, after rapid cooling both the SANS and atom probe tomography data indicated that the Nb was retained in the matrix as a random solid solution. There was also some evidence that O, N and S are also retained in solid solution in levels not found during conventional processing. - Highlights: • The influence of cooling rate on microstructure is investigated in a HSLA steel. • SANS, TEM and APT are used to characterise the sulphides and Nb(C,N) precipitates. • The slow cooling rate result in the formation of Nb(C,N) precipitates. • The fast cooling rate results in a microstructure supersaturated in Nb, C and N. • The sulphides are 100 nm in the fast cooled sample and > 1 μm in the slow cooled one.

  15. Ultrasonic tissue characterization of vulnerable carotid plaque: correlation between videodensitometric method and histological examination

    Directory of Open Access Journals (Sweden)

    Cherri Jesualdo

    2006-08-01

    Full Text Available Abstract Background To establish the correlation between quantitative analysis based on B-mode ultrasound images of vulnerable carotid plaque and histological examination of the surgically removed plaque, on the basis of a videodensitometric digital texture characterization. Methods Twenty-five patients (18 males, mean age 67 ± 6.9 years admitted for carotid endarterectomy for extracranial high-grade internal carotid artery stenosis (≥ 70% luminal narrowing underwent to quantitative ultrasonic tissue characterization of carotid plaque before surgery. A computer software (Carotid Plaque Analysis Software was developed to perform the videodensitometric analysis. The patients were divided into 2 groups according to symptomatology (group I, 15 symptomatic patients; and group II, 10 patients asymptomatic. Tissue specimens were analysed for lipid, fibromuscular tissue and calcium. Results The first order statistic parameter mean gray level was able to distinguish the groups I and II (p = 0.04. The second order parameter energy also was able to distinguish the groups (p = 0,02. A histological correlation showed a tendency of mean gray level to have progressively greater values from specimens with 75% of fibrosis. Conclusion Videodensitometric computer analysis of scan images may be used to identify vulnerable and potentially unstable lipid-rich carotid plaques, which are less echogenic in density than stable or asymptomatic, more densely fibrotic plaques.

  16. Artificial Intelligence Assists Ultrasonic Inspection

    Science.gov (United States)

    Schaefer, Lloyd A.; Willenberg, James D.

    1992-01-01

    Subtle indications of flaws extracted from ultrasonic waveforms. Ultrasonic-inspection system uses artificial intelligence to help in identification of hidden flaws in electron-beam-welded castings. System involves application of flaw-classification logic to analysis of ultrasonic waveforms.

  17. A New Ultrasonic Inspection System for Non-Destructive Examination of Precision Tubes

    DEFF Research Database (Denmark)

    Gundtoft, Hans Erik; Agerup, C. C.; Nielsen, T.

    1977-01-01

    The Risø/HV Tube Inspection System is designed for fast automatic inspection of the dimensions of and defects in precision tubes. The system is based upon a rotating water chamber with eight ultrasonic transducers. Tube handling and evaluation of the results can be performed in various ways using...

  18. A STRUCTURAL IMPACT ASSESSMENT OF FLAWS DETECTED DURING ULTRASONIC EXAMINATION OF TANK 15

    Energy Technology Data Exchange (ETDEWEB)

    Wiersma, B; James Elder, J

    2008-08-21

    Ultrasonic (UT) inspection of Tank 15 was conducted between April and July 2007 in accordance with the Tank 15 UT inspection plan. This was a planned re-inspection of this tank, the previous one was performed in 2002. Ten cracks were characterized in the previous examination. The re-inspection was performed to verify the present models and understanding for stress corrosion cracking. During this re-examination, one indication that was initially reported as a 'possible perpendicular crack <25% through wall' in 2002, was clearly shown not to be a crack. Additionally, examination of a new area immediately adjacent to other cracks along a vertical weld revealed three new cracks. It is not known when these new cracks formed as they could very well have been present in 2002 as well. Therefore, a total of twelve cracks were evaluated during the re-examination. A critical review of the information describing stress corrosion crack behavior for the SRS waste tanks, as well as a summary review of the service history of Tank 15, was performed. Each crack was then evaluated for service exposure history, consistency of the crack behavior with the current understanding of stress corrosion cracking, and present and future impact to the structural integrity of the tank. Crack instability calculations were performed on each crack for a bounding waste removal loading condition in Tank 15. In all cases, the crack behavior was determined to be consistent with the previous understanding of stress corrosion cracking in the SRS waste tank environment. The length of the cracks was limited due to the short-range nature of the residual stresses near seam, repair and attachment welds. Of the twelve cracks, nine were located in the vapor space above the sludge layer, including the three new cracks. Comparison of the crack lengths measured in 2002 and 2007 revealed that crack growth had occurred in four of the six previously measured vapor space cracks. However, the growth remained

  19. Examination of Electrical Resistance of Carburizers Used for Cast Iron Production

    Directory of Open Access Journals (Sweden)

    Książek D.

    2016-12-01

    Full Text Available The publication presents the results of examination of selected carburizers used for cast iron production with respect to their electric resistance. Both the synthetic graphite carburizers and petroleum coke (petcoke carburizers of various chemical composition were compared. The relationships between electrical resistance of tested carburizers and their quality were found. The graphite carburizers exhibited much better conductivity than the petcoke ones. Resistance characteristics were different for the different types of carburizers. The measurements were performed according to the authors’ own method based on recording the electric current flow through the compressed samples. The samples of the specified diameter were put under pressure of the gradually increased value (10, 20, 50, 60, and finally 70 bar, each time the corresponding value of electric resistance being measured with a gauge of high accuracy, equal to 0.1μΩ. The higher pressure values resulted in the lower values of resistance. The relation between both the thermal conductance and the electrical conductance (or the resistance is well known and mentioned in the professional literature. The results were analysed and presented both in tabular and, additionally, in graphic form.

  20. A New Ultrasonic Inspection System for Non-Destructive Examination of precision Tubes

    DEFF Research Database (Denmark)

    Gundtoft, Hans Erik; Nielsen, T.

    1977-01-01

    In the automatic inspection system used by the Research Establishment at Risø - described in Part 1 - data (more than half a million per tube) from the ultrasonic dimension measurement and defect inspection are fed into a computer that simultaneously calculates and evaluates the results. This pap...... described the development of the computer program used and discussed the advantages of computer control over normal analogue recording techniques. The overall benefits gained by using a computer controlled ndt system are outlined....

  1. Analytical ultrasonics for structural materials

    Science.gov (United States)

    Kupperman, D. S.

    1986-01-01

    The application of ultrasonic velocity and attenuation measurements to characterize the microstructure of structural materials is discussed. Velocity measurements in cast stainless steel are correlated with microstructural variations ranging from equiaxed (elastically isotropic) to columnar (elastically anisotropic) grain structure. The effect of the anisotropic grain structure on the deviation of ultrasonic waves in cast stainless steel is also reported. Field-implementable techniques for distinguishing equiaxed from columnar grain structures in cast strainless steel structural members are presented. The application of ultrasonic velocity measurements to characterize structural ceramics in the green state is also discussed.

  2. Qualification of phased array ultrasonic examination on T-joint weld of austenitic stainless steel for ITER vacuum vessel

    Energy Technology Data Exchange (ETDEWEB)

    Kim, G.H. [ITER Korea, National Fusion Research Institute, Daejeon 305-333 (Korea, Republic of); Park, C.K., E-mail: love879@hanmail.net [ITER Korea, National Fusion Research Institute, Daejeon 305-333 (Korea, Republic of); Jin, S.W.; Kim, H.S.; Hong, K.H.; Lee, Y.J.; Ahn, H.J.; Chung, W. [ITER Korea, National Fusion Research Institute, Daejeon 305-333 (Korea, Republic of); Jung, Y.H.; Roh, B.R. [Hyundai Heavy Industries Co. Ltd., Ulsan 682-792 (Korea, Republic of); Sa, J.W.; Choi, C.H. [ITER Organization, Route de Vinon-sur-Verdon, CS 90 046, 13067 St. Paul Lez Durance Cedex (France)

    2016-11-01

    Highlights: • PAUT techniques has been developed by Hyundai Heavy Industries Co., LTD (HHI) and Korea Domestic Agency (KODA) to verify and settle down instrument calibration, test procedures, image processing, and so on. As the first step of development for PAUT technique, Several dozens of qualification blocks with artificial defects, which are parallel side drilled hole, embedded lack of fusion, embedded repair weld notch, and so on, have been designed and fabricated to simulate all potential defects during welding process. Real UT qualification group-1 for T-joint weld was successfully conducted in front of ANB inspector. • In this paper, remarkable progresses of UT qualification are presented for ITER vacuum vessel. - Abstract: Full penetration welding and 100% volumetric examination are required for all welds of pressure retaining parts of the ITER Vacuum Vessel (VV) according to RCC-MR Code and French Order of Nuclear Pressure Equipment (ESPN). The NDE requirement is one of important technical issues because radiographic examination (RT) is not applicable to many welding joints. Therefore the ultrasonic examination (UT) has been selected as an alternative method. Generally the UT on the austenitic welds is regarded as a great challenge due to the high attenuation and dispersion of the ultrasonic signal. In this paper, Phased array ultrasonic examination (PAUT) has been introduced on double sided T-shape austenitic welds of the ITER VV as a major NDE method as well as RT. Several dozens of qualification blocks with artificial defects, which are parallel side drilled hole, embedded lack of fusion, embedded repair weld notch, embedded parallel vertical notch, and so on, have been designed and fabricated to simulate all potential defects during welding process. PAUT techniques on the thick austenitic welds have been developed taking into account the acceptance criteria. Test procedure including calibration of equipment is derived and qualified through

  3. Ultrasonic Processing of Materials

    Energy Technology Data Exchange (ETDEWEB)

    Meek, Thomas T.; Han, Qingyou; Jian, Xiaogang; Xu, Hanbing

    2005-06-30

    The purpose of this project was to determine the impact of a new breakthrough technology, ultrasonic processing, on various industries, including steel, aluminum, metal casting, and forging. The specific goals of the project were to evaluate core principles and establish quantitative bases for the ultrasonc processing of materials, and to demonstrate key applications in the areas of grain refinement of alloys during solidification and degassing of alloy melts. This study focussed on two classes of materials - aluminum alloys and steels - and demonstrated the application of ultrasonic processing during ingot casting.

  4. Degassing of Aluminum Alloys Using Ultrasonic Vibration

    Energy Technology Data Exchange (ETDEWEB)

    Meek, T. T.; Han, Q.; Xu, H.

    2006-06-01

    The research was intended to lead to a better fundamental understanding of the effect of ultrasonic energy on the degassing of liquid metals and to develop practical approaches for the ultrasonic degassing of alloys. The goals of the project described here were to evaluate core principles, establish a quantitative basis for the ultrasonic degassing of aluminum alloy melts, and demonstrate the application of ultrsaonic processing during ingot casting and foundry shape casting.

  5. Performance demonstration and personnel qualification for ultrasonic examination in service inspection of nuclear power plants; Ultraaeaenitestauksen menetelmaekokeet ja henkiloestoen paetevoeinti ydinvoimalaitosten maeaeraeaikaistarkastuksissa

    Energy Technology Data Exchange (ETDEWEB)

    Sillanpaeae, J.; Saerkiniemi, P.

    1993-02-01

    The ASME Code section XI (App. VII and VIII) requires that ultrasonic examination procedures, equipment and personnel used to detect and size flaws in reactor vessels, piping welds, bolts and studs shall be qualified by performance demonstration. The requirements for the qualifications of ultrasonic testing personnel and also the requirements for specimens, rules for the conduct of performance demonstrations and acceptance criteria have been clarified in this report. The preparation for these requirements is in progress and the situation in different countries e.g. US and England has been discussed. Also the possibilities to fulfill the requirements of Appendix VIII in Finland are dealt with. (29 refs., 7 figs., 5 tabs.).

  6. Casting Technology.

    Science.gov (United States)

    Wright, Michael D.; And Others

    1992-01-01

    Three articles discuss (1) casting technology as it relates to industry, with comparisons of shell casting, shell molding, and die casting; (2) evaporative pattern casting for metals; and (3) high technological casting with silicone rubber. (JOW)

  7. Casting fine grained, fully dense, strong inorganic materials

    Science.gov (United States)

    Brown, Sam W.; Spencer, Larry S.; Phillips, Michael R.

    2015-11-24

    Methods and apparatuses for casting inorganic materials are provided. The inorganic materials include metals, metal alloys, metal hydrides and other materials. Thermal control zones may be established to control the propagation of a freeze front through the casting. Agitation from a mechanical blade or ultrasonic energy may be used to reduce porosity and shrinkage in the casting. After solidification of the casting, the casting apparatus may be used to anneal the cast part.

  8. Characterization of Bimetallic Castings with an Austenitic Working Surface Layer and an Unalloyed Cast Steel Base

    Science.gov (United States)

    Wróbel, Tomasz

    2014-05-01

    The paper presents the technology of bimetallic castings based on the founding method of layer coating directly in the cast process of the so-called method of mold cavity preparation. The prepared castings consist of two fundamental parts, i.e., the base and the working surface layer. The base part of the bimetallic casting is typical foundry material, i.e., unalloyed cast steel, whereas the working layer is a plate of austenitic alloy steel sort X2CrNi 18-9. The quality of the joint between the base part and the working layer was evaluated on the basis of ultrasonic non-destructive testing and structure examinations containing metallographic macro- and microscopic studies with the use of a light microscope (LOM) with microhardness measurements and a scanning electron microscope (SEM) with microanalysis of the chemical composition (energy dispersive spectroscopy—EDS). On the basis of the obtained results it was confirmed that the decisive phenomena needed to create a permanent joint between the two components of the bimetallic casting are carbon and heat transport in the direction from the high-carbon and hot base material which was poured into the mold in the form of liquid metal to the low-carbon and cold material of the working layer which was placed in the mold cavity in the form of a monolithic insert.

  9. Comparison of digital subtraction angiography, CT angiography, and ultrasonic doppler examination in the evaluation of penile arterial lesions

    Energy Technology Data Exchange (ETDEWEB)

    Kawanisi, Yasuo; Kimura, Kazunori; Lee, Kyong Soo; Koizumi, Takahiro; Nakatsuji, Hiroyoshi; Kojima, Keiji; Yamamoto, Akira; Numata, Akira [Takamatsu Red Cross Hospital (Japan)

    2001-11-01

    CT angiography reconstructed by a multidetector-row helical CT scanner is a newly developed form of imaging. We compared CT angiography and ultrasonic Doppler examination with digital subtraction angiography (DSA) in the diagnosis of arterial lesion. Eighteen patients with arteriogenic erectile dysfunction (ED) underwent color Doppler study DSA, and CT angiography after providing informed consent. The CT angiography images were obtained by a multidetector-row helical CT scanner, Asteion TSX021A (TOSHIBA). We injected prostaglandin E{sub 1} into the penile cavernous body, and then rapidly infused nonionic contrast medium into the antecubital vein. DSA and CT angiography images of the bilateral internal pudendal arteries and cavernous arteries were examined for stenotic lesions or occlusion. We also compared the peak systolic blood flow velocity in the cavernous artery measured by color Doppler ultrasound with CT angiography and DSA. The CT anigography and color Doppler studies were performed on an outpatient basis, but DSA required hospitalization. In the 36 internal pudendal arteries, DSA represented 22 normal arteries and 14 stenosis or occlusions. CT angiography showed 15 normal arteries and 21 occlusions. For the diagnosis of stenosis or occlusion in the internal pudendal artery, the CT angiography image had a good agreement, with a sensitivity of 1.00, specificity of 0.68, and accuracy of 0.81. For diagnosis in the cavernous artery, CT angiography image also showed a good agreement with DSA; however, the quality of the images of fine arteries was better in the DSA images. The inferior view and internal view of the pelvis in CT angiography were helpful for visulaizing the internal pudendal artery, especially at the pubic bone. There was insufficient correlation between peak systolic blood flow velocity and DSA findings. There were no serious complications involved in either examination. CT angiography has not yet reached the same level as DSA in the evaluation

  10. Standard practice for acoustic emission examination of cast iron yankee and steam heated paper dryers

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    2007-01-01

    1.1 This practice provides guidelines for carrying out acoustic emission (AE) examinations of Yankee and Steam Heated Paper Dryers (SHPD) of the type to make tissue, paper, and paperboard products. 1.2 This practice requires pressurization to levels used during normal operation. The pressurization medium may be high temperature steam, air, or gas. The dryer is also subjected to significant stresses during the heating up and cooling down periods of operation. Acoustic Emission data maybe collected during these time periods but this testing is beyond the scope of this document. 1.3 The AE measurements are used to detect, as well as, localize emission sources. Other methods of nondestructive testing (NDT) may be used to further evaluate the significance of acoustic emission sources. 1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine th...

  11. Urinary casts

    Science.gov (United States)

    ... the urine; Fatty casts; Red blood cell casts; White blood cell casts Images ... Clinical Nephrology . 5th ed. Philadelphia, PA: Elsevier Saunders; 2015:chap 4. Gerber GS, Brendler CB. Evaluation ...

  12. Ultrasonic physics

    CERN Document Server

    Richardson, E G

    1962-01-01

    Ultrasonic Physics, Second Edition, provides an introduction to the fundamental principles of ultrasonic physics. The book opens with a discussion of the sources of ultrasound. This is followed by separate chapters on the properties and detection of ultrasonic radiation; measurement of propagation constants, i.e., the velocity and absorption, of ultrasound; ultrasound propagation in gases, liquids, and solids; and ultrasound propagation in aerosols, suspensions, and emulsions. The final chapter covers miscellaneous physical and physico-chemical actions, including dispersion and coagulation of

  13. Final Assessment of Manual Ultrasonic Examinations Applied to Detect Flaws in Primary System Dissimilar Metal Welds at North Anna Power Station

    Energy Technology Data Exchange (ETDEWEB)

    Anderson, Michael T.; Diaz, Aaron A.; Cinson, Anthony D.; Crawford, Susan L.; Prowant, Matthew S.; Doctor, Steven R.

    2014-03-24

    PNNL conducted a technical assessment of the NDE issues and protocols that led to missed detections of several axially oriented flaws in a steam generator primary inlet dissimilar metal weld at North Anna Power Station, Unit 1 (NAPS-1). This particular component design exhibits a significant outside-diameter (OD) taper that is not included as a blind performance demonstration mock-up within the industry’s Performance Demonstration Initiative, administered by EPRI. For this reason, the licensee engaged EPRI to assist in the development of a technical justification to support the basis for a site-specific qualification. The service-induced flaws at NAPS-1 were eventually detected as a result of OD surface machining in preparation for a full structural weld overlay. The machining operation uncovered the existence of two through-wall flaws, based on the observance of primary water leaking from the dissimilar metal weld. A total of five axially oriented flaws were detected in varied locations around the weld circumference. The field volumetric examination that was conducted at NAPS-1 was a non-encoded, real-time manual ultrasonic examination. PNNL conducted both an initial assessment, and subsequently, a more rigorous technical evaluation (reported here), which has identified an array of NDE issues that may have led to the subject missed detections. These evaluations were performed through technical reviews and discussions with NRC staff, EPRI NDE Center personnel, industry and ISI vendor personnel, and ultrasonic transducer manufacturers, and laboratory tests, to better understand the underlying issues at North Anna.

  14. Cheese maturity assessment using ultrasonics.

    Science.gov (United States)

    Benedito, J; Carcel, J; Clemente, G; Mulet, A

    2000-02-01

    The relationship between Mahon cheese maturity and ultrasonic velocity was examined. Moisture and textural properties were used as maturity indicators. The ultrasonic velocity of the cheese varied between 1630 and 1740 m/s, increasing with the curing time mainly because of loss of water, which also produced an increase of the textural properties. Because of the nature of low-intensity ultrasonics, velocity was better related to those textural parameters that involved small displacements. Ultrasonic velocity decreased with increasing temperature because of the negative temperature coefficient of the ultrasonic velocity of fat and the melting of fat. These results highlight the potential use of ultrasonic velocity measurements to rapidly and nondestructively assess cheese maturity.

  15. The quality of the joint between alloy steel and unalloyed cast steel in bimetallic layered castings

    Directory of Open Access Journals (Sweden)

    T. Wróbel

    2012-01-01

    Full Text Available In paper is presented technology of bimetallic layered castings based on founding method of layer coating directly in cast process so-called method of mould cavity preparation. Prepared castings consist two fundamental parts i.e. bearing part and working part (layer. The bearing part of bimetallic layered casting is typical foundry material i.e. ferritic-pearlitic unalloyed cast steel, whereas working part (layer is plate of austenitic alloy steel sort X2CrNi 18-9. The ratio of thickness between bearing and working part is 8:1. The aim of paper was assessed the quality of the joint between bearing and working part in dependence of pouring temperature and carbon concentration in cast steel. The quality of the joint in bimetallic layered castings was evaluated on the basis of ultrasonic non-destructive testing, structure and microhardness researches.

  16. Optimization of casting conditions for heat and abrasion resistant large grey iron castings

    Directory of Open Access Journals (Sweden)

    C. C. Lee

    2007-05-01

    Full Text Available Numerical simulation technology was applied for optimizing the casting design and conditions in large cast iron castings for marine engine. By the simulation of mold filling and solidification sequences the problems of the previous casting conditions were analyzed and marked improvements for large cylinder liner parts were derived from these results. Especially the amount and positions of chills were optimized to increase the mechanical properties and to minimize the shrinkage and microporosity in the castings. Ultrasonic testing, penetration testing and mechanical property testing were carried out for the parts with the modified casting conditions. It showed that no defects in the castings were found and the productivity could be distinctly increased.The mechanical properties satisfied also the specification demanded.

  17. Glovebox Advanced Casting System Casting Optimization

    Energy Technology Data Exchange (ETDEWEB)

    Fielding, Randall Sidney [Idaho National Lab. (INL), Idaho Falls, ID (United States)

    2016-03-01

    Casting optimization in the GACS included three broad areas; casting of U-10Zr pins, incorporation of an integral FCCI barrier, and development of a permanent crucible coating. U-10Zr casting was improved over last year’s results by modifying the crucible design to minimize contact with the colder mold. Through these modifications casting of a three pin batch was successful. Incorporation of an integral FCCI barrier also was optimized through furnace chamber pressure changes during the casting cycle to reduce gas pressures in the mold cavities which led to three full length pins being cast which incorporated FCCI barriers of three different thicknesses. Permanent crucible coatings were tested against a base case; 1500°C for 10 minutes in a U-20Pu-10Zr molten alloy. None of the candidate coating materials showed evidence of failure upon initial visual examination. In all areas of work a large amount of characterization will be needed to fully determine the effects of the optimization activities. The characterization activities and future work will occur next year.

  18. Ultrasonic neuromodulation

    Science.gov (United States)

    Naor, Omer; Krupa, Steve; Shoham, Shy

    2016-06-01

    Ultrasonic waves can be non-invasively steered and focused into mm-scale regions across the human body and brain, and their application in generating controlled artificial modulation of neuronal activity could therefore potentially have profound implications for neural science and engineering. Ultrasonic neuro-modulation phenomena were experimentally observed and studied for nearly a century, with recent discoveries on direct neural excitation and suppression sparking a new wave of investigations in models ranging from rodents to humans. In this paper we review the physics, engineering and scientific aspects of ultrasonic fields, their control in both space and time, and their effect on neuronal activity, including a survey of both the field’s foundational history and of recent findings. We describe key constraints encountered in this field, as well as key engineering systems developed to surmount them. In closing, the state of the art is discussed, with an emphasis on emerging research and clinical directions.

  19. Image processing applied to automatic detection of defects during ultrasonic examination; Imagerie numerique ultrasonore pour la detection automatique de defauts en controle non destructif

    Energy Technology Data Exchange (ETDEWEB)

    Moysan, J.

    1992-10-01

    This work is a study about image processing applied to ultrasonic BSCAN images which are obtained in the field of non destructive testing of weld. The goal is to define what image processing techniques can bring to ameliorate the exploitation of the data collected and, more precisely, what image processing can do to extract the meaningful echoes which enable to characterize and to size the defects. The report presents non destructive testing by ultrasounds in the nuclear field and it indicates specificities of the propagation of ultrasonic waves in austenitic weld. It gives a state of the art of the data processing applied to ultrasonic images in nondestructive evaluation. A new image analysis is then developed. It is based on a powerful tool, the co-occurrence matrix. This matrix enables to represent, in a whole representation, relations between amplitudes of couples of pixels. From the matrix analysis, a new complete and automatic method has been set down in order to define a threshold which separates echoes from noise. An automatic interpretation of the ultrasonic echoes is then possible. Complete validation has been done with standard pieces.

  20. Ultrasonic cleaning of depleted uranium material as an alternative to nitric acid cleaning

    Energy Technology Data Exchange (ETDEWEB)

    Frye, L.E.; Senviel, C.B.

    1991-05-28

    Nitric acid is used to clean depleted uranium in the form of cast billets, and cast and wrought parts in the processing cycle and is the largest contributor of waste to the West End Treatment Facility (WETF). An estimated 27,000 gallons of liquid and 75 to 95% of all uranium received was sent to the WETF for processing from this facility in our baseline year. Because wrought parts account for the largest throughput at the nitric acid facility, an alternative cleaning method for these parts was examined first. Test results on the first part type from the wrought family showed ultrasonic cleaning to be an effective cleaning method. Since the geometry for this part presented the most difficulty in terms of ultrasonic cleaning, the entire wrought family is expected to be moved from the nitric acid facility to the ultrasonic cleaning facility. As a result, there will be an 83% reduction part throughput at the nitric acid facility which corresponds to a significant decrease in wastes sent to the WETF and a reduction in the generation and associated costs of waste overall. This change also eliminated two building moves involving two RAD areas resulting in a part movement reduction of approximately 25% which is a significant cost savings.

  1. Castings Airworthiness

    Science.gov (United States)

    1989-05-01

    coulec ci de meitre en cause i continuation de lutilisation d’un facteur de fonderie . a-i sssiiin fiiiale at Servi I e fiirum pour lcs tettants des...PAR LA REGLEMENTATION FRANCAISE POUR LES PIECES DE FONDERIE UTILISEES DANS LES AVIONS MILITAIRES par M.Robert 2 CASTING AIRWORTHINESS: JOINT EIROPEAN...FROM THEORY TO PRACTICAL APPLICATION by R.Genoux 5 EVALUATION OF TITANIUM CASTINGS FOR AEROSPACE COMPONENTS by G.Arsento 6 LE FACTEUR DE FONDERIE EN

  2. Hair casts

    Directory of Open Access Journals (Sweden)

    Sweta S Parmar

    2014-01-01

    Full Text Available Hair casts or pseudonits are circumferential concretions,which cover the hair shaft in such a way that, it could be easily removed. They are thin, cylindrical, and elongated in length. We present an unusual case of an 8-year-old girl presenting with hair casts. Occurrence of these is unusual, and they may have varied associations. This patient was suffering from developmental delay. It is commonly misdiagnosed as and very important to differentiate from pediculosis capitis.

  3. Fracture Mechanisms in Steel Castings

    Directory of Open Access Journals (Sweden)

    Stradomski Z.

    2013-09-01

    Full Text Available The investigations were inspired with the problem of cracking of steel castings during the production process. A single mechanism of decohesion - the intergranular one - occurs in the case of hot cracking, while a variety of structural factors is decisive for hot cracking initiation, depending on chemical composition of the cast steel. The low-carbon and low-alloyed steel castings crack due to the presence of the type II sulphides, the cause of cracking of the high-carbon tool cast steels is the net of secondary cementite and/or ledeburite precipitated along the boundaries of solidified grains. Also the brittle phosphor and carbide eutectics precipitated in the final stage solidification are responsible for cracking of castings made of Hadfield steel. The examination of mechanical properties at 1050°C revealed low or very low strength of high-carbon cast steels.

  4. Solidification and casting

    CERN Document Server

    Cantor, Brian

    2002-01-01

    INDUSTRIAL PERSPECTIVEDirect chillcasting of aluminium alloysContinuous casting of aluminium alloysContinuous casting of steelsCastings in the automotive industryCast aluminium-silicon piston alloysMODELLING AND SIMULATIONModelling direct chill castingMold filling simulation of die castingThe ten casting rulesGrain selection in single crystal superalloy castingsDefects in aluminium shape castingPattern formation during solidificationPeritectic solidificationSTRUCTURE AND DEFECTSHetergeneous nucleation in aluminium alloysCo

  5. CASTING FURNACES

    Science.gov (United States)

    Ruppel, R.H.; Winters, C.E.

    1961-01-01

    A device is described for casting uranium which comprises a crucible, a rotatable table holding a plurality of molds, and a shell around both the crucible and the table. The bottom of the crucible has an eccentrically arranged pouring hole aligned with one of the molds at a time. The shell can be connected with a vacuum.

  6. Casting methods

    Science.gov (United States)

    Marsden, Kenneth C.; Meyer, Mitchell K.; Grover, Blair K.; Fielding, Randall S.; Wolfensberger, Billy W.

    2012-12-18

    A casting device includes a covered crucible having a top opening and a bottom orifice, a lid covering the top opening, a stopper rod sealing the bottom orifice, and a reusable mold having at least one chamber, a top end of the chamber being open to and positioned below the bottom orifice and a vacuum tap into the chamber being below the top end of the chamber. A casting method includes charging a crucible with a solid material and covering the crucible, heating the crucible, melting the material, evacuating a chamber of a mold to less than 1 atm absolute through a vacuum tap into the chamber, draining the melted material into the evacuated chamber, solidifying the material in the chamber, and removing the solidified material from the chamber without damaging the chamber.

  7. CASTING APPARATUS

    Science.gov (United States)

    Gray, C.F.; Thompson, R.H.

    1958-09-23

    An apparatus is described for casting small quantities of uranlum. It consists of a crucible having a hole in the bottom with a mold positioned below. A vertical rcd passes through the hole in the crucible and has at its upper end a piercing head adapted to break the oxide skin encasing a molten uranium body. An air tight cylinder surrounds the crucible and mold, and is arranged to be evacuated.

  8. Friction Stir Processing of Cast Superalloys Project

    Data.gov (United States)

    National Aeronautics and Space Administration — This SBIR effort examines the feasibility of an innovative fabrication technology incorporating sand casting and friction stir processing (FSP) for producing...

  9. Ultrasonics: Fundamentals, Technologies, and Applications

    Energy Technology Data Exchange (ETDEWEB)

    Ensminger, Dale; Bond, Leonard J.

    2011-09-17

    This is a new edition of a bestselling industry reference. Discusses the science, technology, and applications of low and high power ultrasonics, including industrial implementations and medical uses. Reviews the basic equations of acoustics, starting from basic wave equations and their applications. New material on property determination, inspection of metals (NDT) and non-metals, imaging, process monitoring and control. Expanded discussion of transducers, transducer wave-fields, scattering, attenuation and measurement systems and models. New material that discusses high power ultrasonics - in particular using mechanical effects and sonochemistry, including applications to nano-materials. Examines diagnosis, therapy, and surgery from a technology and medical physics perspective.

  10. Comparison of different ultrasonic vibration modes for post removal.

    Science.gov (United States)

    Braga, Neilor Mateus Antunes; Silva, Juliana Monteiro da; Carvalho-Júnior, Jacy Ribeiro de; Ferreira, Raquel Conceição; Saquy, Paulo César; Brito-Júnior, Manoel

    2012-01-01

    This in vitro study compared different ultrasonic vibration modes for intraradicular cast post removal. The crowns of 24 maxillary canines were removed, the roots were embedded in acrylic resin blocks, and the canals were treated endodontically. The post holes were prepared and root canal impressions were taken with self-cured resin acrylic. After casting, the posts were cemented with zinc phosphate cement. The samples were randomly distributed into 3 groups (n=8): G1: no ultrasonic vibration (control); G2: tip of the ultrasonic device positioned perpendicularly to core surface and close to the incisal edge; and G3: tip of the ultrasonic device positioned perpendicularly to core surface at cervical region, close to the line of cementation. An Enac OE-5 ultrasound unit with an ST-09 tip was used. All samples were submitted to the tensile test using an universal testing machine at a crosshead speed of 1 mm/min. Data were subjected to one-way ANOVA and Tukey's post-hoc tests (α=0.05). Mean values of the load to dislodge the posts (MPa) were: G1 = 4.6 (± 1.4) A; G2 = 2.8 (± 0.9) B, and G3= 0.9 (± 0.3) C. Therefore, the ultrasonic vibration applied with the tip of device close to the core's cervical area showed higher ability to reduce the retention of cast post to root canal.

  11. The Effect of Ultrasonic Peening on Service Life of the Butt-Welded High-Temperature Steel Pipes

    Science.gov (United States)

    Daavari, Morteza; Vanini, Seyed Ali Sadough

    2015-09-01

    Residual stresses introduced by manufacturing processes such as casting, forming, machining, and welding have harmful effects on the mechanical behavior of the structures. In addition to the residual stresses, weld toe stress concentration can play a determining effect. There are several methods to improve the mechanical properties such as fatigue behavior of the welded structures. In this paper, the effects of ultrasonic peening on the fatigue life of the high-temperature seamless steel pipes, used in the petrochemical environment, have been investigated. These welded pipes are fatigued due to thermal and mechanical loads caused by the cycle of cooling, heating, and internal pressure fluctuations. Residual stress measurements, weld geometry estimation, electrochemical evaluations, and metallography investigations were done as supplementary examinations. Results showed that application of ultrasonic impact treatment has led to increased fatigue life, fatigue strength, and corrosion resistance of A106-B welded steel pipes in petrochemical corrosive environment.

  12. Casting materials

    Science.gov (United States)

    Chaudhry, Anil R [Xenia, OH; Dzugan, Robert [Cincinnati, OH; Harrington, Richard M [Cincinnati, OH; Neece, Faurice D [Lyndurst, OH; Singh, Nipendra P [Pepper Pike, OH

    2011-06-14

    A foam material comprises a liquid polymer and a liquid isocyanate which is mixed to make a solution that is poured, injected or otherwise deposited into a corresponding mold. A reaction from the mixture of the liquid polymer and liquid isocyanate inside the mold forms a thermally collapsible foam structure having a shape that corresponds to the inside surface configuration of the mold and a skin that is continuous and unbroken. Once the reaction is complete, the foam pattern is removed from the mold and may be used as a pattern in any number of conventional casting processes.

  13. AGARD handbook on advanced casting

    Science.gov (United States)

    Mietrach, Dietmar

    1991-03-01

    The need to improve aircraft performance and, simultaneously, to reduce costs has led to a re-examination of the use of casting processes in aircraft manufacture. The Structures and Materials Panel of AGARD has provided practical information about design, mechanical values, applications, quality assurance and damage tolerance. By providing the data in this form it is hoped that the designer will be encouraged to exploit the many recent advances in casting to optimum effect.

  14. Cast irons

    CERN Document Server

    1996-01-01

    Cast iron offers the design engineer a low-cost, high-strength material that can be easily melted and poured into a wide variety of useful, and sometimes complex, shapes. This latest handbook from ASM covers the entire spectrum of one of the most widely used and versatile of all engineered materials. The reader will find the basic, but vital, information on metallurgy, solidification characteristics, and properties. Extensive reviews are presented on the low-alloy gray, ductile, compacted graphite, and malleable irons. New and expanded material has been added covering high-alloy white irons used for abrasion resistance and high-alloy graphitic irons for heat and corrosion resistance. Also discussed are melting furnaces and foundry practices such as melting, inoculation, alloying, pouring, gating and rising, and molding. Heat treating practices including stress relieving, annealing, normalizing, hardening and tempering, autempering (of ductile irons), and surface-hardening treatments are covered, too. ASM Spec...

  15. Coeliac cavity ultrasonic diagnosis apparatus

    Energy Technology Data Exchange (ETDEWEB)

    Ando, O.; Suwaki, T.

    1983-07-05

    A coeliac cavity ultrasonic diagnosis apparatus is disclosed which includes an ultrasonic transducer or scanner portion adapted to be inserted into a coeliac cavity to effect a sector scan of an ultrasonic beam to produce an ultrasonic image of internal tissues and in which the ultrasonic oscillator on the one hand and an ultrasonic reflecting mirror and rotary disc on the other hand are relatively rotated so as to effect the sector scan of the ultrasonic beam and the rotary angle of the rotary disc is detected so as to obtain a deflecting angle of the ultrasonic beam and a display on a cathode ray tube of a precise ultrasonic picture image.

  16. The ancient Chinese casting techniques

    OpenAIRE

    Tan Derui; Lian Haiping

    2011-01-01

    In the course of Chinese civilization, which lasted more than 5,000 years, casting production has made a huge contribution. In this paper, some representative metal castings were presented. According to their forming techniques, they can be grouped into stone mould casting, clay mould casting, ablation casting, lost wax casting, stack casting, permanent mould casting, sand casting, etc. According to their materials, they can be categorized into tin bronze, bimetallic bronze, malleable cast ir...

  17. Fundamentals and Applications of Ultrasonic Waves

    CERN Document Server

    Cheeke, J David N

    2012-01-01

    Designed specifically for newcomers to the field, this fully updated second edition begins with fundamentals and quickly advances beyond general wave concepts into an in-depth treatment of ultrasonic waves in isotropic media. Focusing on the physics of acoustic waves, their propagation, technology, and applications, this accessible overview of ultrasonics includes accounts of viscoelasticity and multiple scattering. It examines new technologies, including atomic force acoustic microscopy, lasers, micro-acoustics, and nanotechnology. In addition, it highlights both direct and indirect applicati

  18. Thin Wall Iron Castings

    Energy Technology Data Exchange (ETDEWEB)

    J.F. Cuttino; D.M. Stefanescu; T.S. Piwonka

    2001-10-31

    Results of an investigation made to develop methods of making iron castings having wall thicknesses as small as 2.5 mm in green sand molds are presented. It was found that thin wall ductile and compacted graphite iron castings can be made and have properties consistent with heavier castings. Green sand molding variables that affect casting dimensions were also identified.

  19. Electromagnetic ultrasonic guided waves

    CERN Document Server

    Huang, Songling; Li, Weibin; Wang, Qing

    2016-01-01

    This book introduces the fundamental theory of electromagnetic ultrasonic guided waves, together with its applications. It includes the dispersion characteristics and matching theory of guided waves; the mechanism of production and theoretical model of electromagnetic ultrasonic guided waves; the effect mechanism between guided waves and defects; the simulation method for the entire process of electromagnetic ultrasonic guided wave propagation; electromagnetic ultrasonic thickness measurement; pipeline axial guided wave defect detection; and electromagnetic ultrasonic guided wave detection of gas pipeline cracks. This theory and findings on applications draw on the author’s intensive research over the past eight years. The book can be used for nondestructive testing technology and as an engineering reference work. The specific implementation of the electromagnetic ultrasonic guided wave system presented here will also be of value for other nondestructive test developers.

  20. The Role of Indian Caste Identity and Caste Inconsistent Norms on Status Representation

    Science.gov (United States)

    Sankaran, Sindhuja; Sekerdej, Maciek; von Hecker, Ulrich

    2017-01-01

    The Indian caste system is a complex social structure wherein social roles like one’s profession became ‘hereditary,’ resulting in restricted social mobility and fixed status hierarchies. Furthermore, we argue that the inherent property of caste heightens group identification with one’s caste. Highly identified group members would protect the identity of the group in situations when group norms are violated. In this paper, we were interested in examining the consequence of caste norm violation and how an individual’s status is mentally represented. High caste norms are associated with moral values while the lower caste norms are associated with immorality. We predicted a ‘black sheep effect,’ that is, when high caste individuals’ group identity (caste norm violation condition) is threatened their salient high caste identity would increase, thereby resulting in devaluing the status of their fellow in-group member if the latter is perceived as perpetrator. We presented participants with a social conflict situation of a victim and a perpetrator that is ‘Caste norm consistent’ (Lower caste individual as a perpetrator and higher caste individual as a victim) and vice versa ‘Caste norm inconsistent’ condition (higher caste individual as perpetrator and lower caste individual as a victim). Then, participants had to choose from nine pictorial depictions representing the protagonists in the story on a vertical line, with varying degrees of status distance. Results showed evidence for the black sheep effect and, furthermore, revealed that no other identity (religious, national, and regional) resulted in devaluing the status of fellow in-group member. These results help us understand the ‘black sheep’ effect in the context of moral norms and status representation and are discussed in the framework of the Indian society. PMID:28408896

  1. Quality assurance of brazed copper plates through advanced ultrasonic NDE

    OpenAIRE

    Segreto, T.; Caggiano, A.; Teti, R.

    2016-01-01

    Ultrasonic non-destructive methods have demonstrated great potential for the detection of flaws in a material under examination. In particular, discontinuities produced by welding, brazing, and soldering are regularly inspected through ultrasonic techniques. In this paper, an advanced ultrasonic non-destructive evaluation technique is applied for the quality control of brazed copper cells in order to realize an accelerometer prototype for cancer proton therapy. The cells are composed of two h...

  2. Discrepancy measurements of copings prepared by three casting methods and two different alloys, on ITI implants

    Directory of Open Access Journals (Sweden)

    Siadat H.

    2008-04-01

    Full Text Available Background and Aim: An important criterion for success assessment of implant-supported prostheses is marginal fit. Vertical and horizontal discrepancy can result in loosening of the prosthetic screw, crestal bone resorption, peri-implantitis and loss of osseointegration. Despite careful attention to waxing, investing, and casting, marginal discrepancies are inevitable. The aim of this study was to evaluate the marginal gap and overhang in three casting methods with two different alloys in ITI implants.Materials and Methods: In this experimental in vitro study 48 analog abutments were randomly divided into six groups as follows: 1 burn out cap + BegoStar, 2 impression cap + BegoStar, 3 conventional wax up + BegoStar, 4 burn out cap + Verabond2, 5 impression cap + Verabond2, 6 conventional wax up + Verabond2. Waxing was done in 0.7 mm thickness verified by a digital gauge and a putty index was made for all groups. Reamer was used for correction of the finish line after casting in all groups. Castings were seated on analog abutments and embedded in acrylic resin. Specimens were sectioned by isomet instrument and polished and cleaned by ultrasonic cleaner for 10 min. The marginal gap and overextended margins of castings were examined under a  Scanning Electron Microscope (SEM (X200. The mean gap and margin overextension were calculated for each group. Data were analyzed by multivariate analysis and Bonferroni post-hoc test with p<0.05 as the level of significance.Results: No significant difference in gap size was observed among the three casting methods with two alloys (P=0.056. The marginal gap was not different in the studied casting methods (P=0.092. Gold alloy crowns showed lower marginal gaps compared to base metal alloy crowns (P<0.001. No significant difference in overhang size was observed among casting methods with two alloys (P=0.093. Base metal alloy crowns showed less overhang compared to gold alloy crowns (P<0.001. There was a

  3. Ultrasonic flow meter

    NARCIS (Netherlands)

    Lötters, Joost Conrad; Snijders, G.J.; Volker, A.W.F.

    2014-01-01

    The invention relates to an ultrasonic flow meter comprising a flow tube for the fluid whose flow rate is to be determined. The flow meter comprises a transmitting element for emitting ultrasonic waves, which is provided on the outer jacket of the flow tube. A receiving element, which is provided on

  4. Ultrasonic corona sensor study

    Science.gov (United States)

    Harrold, R. T.

    1976-01-01

    The overall objective of this program is to determine the feasibility of using ultrasonic (above 20 kHz) corona detection techniques to detect low order (non-arcing) coronas in varying degrees of vacuum within large high vacuum test chambers, and to design, fabricate, and deliver a prototype ultrasonic corona sensor.

  5. Ultrasonic/Sonic Anchor

    Science.gov (United States)

    Bar-Cohen, Yoseph; Sherrit, Stewart

    2009-01-01

    The ultrasonic/sonic anchor (U/S anchor) is an anchoring device that drills a hole for itself in rock, concrete, or other similar material. The U/S anchor is a recent addition to a series of related devices, the first of which were reported in "Ultrasonic/Sonic Drill/Corers With Integrated Sensors"

  6. Pressure generation beneath a new thermoplastic cast.

    Science.gov (United States)

    Mohler, L R; Pedowitz, R A; Byrne, T P; Gershuni, D H

    1996-01-01

    A new cast immobilizer that is heat-shrunk to conform to an injured extremity was examined. The purpose of these studies was to compare pressures beneath the thermoplastic cast with those beneath fiberglass casts on a laboratory model and on the forearms of human volunteers. Pressures measured beneath fiberglass casts on metal cylinders averaged 36 mm Hg. Thermoplastic casts on the smaller cylinder that allowed 42% shrinkage produced a mean pressure of 25 mm Hg; those placed on the larger cylinder that allowed 17% shrinkage produced a mean pressure of 39 mm Hg. Pressures measured on the forearms of healthy volunteers averaged 22 mm Hg beneath fiberglass casts and 31 mm Hg beneath the thermoplastic casts. These pressures were considerably less than pressures that have been shown to occlude the microcirculation of the skin. Acute compartment syndromes result from swelling within a limited space and remain a serious concern clinically when swelling is anticipated under any type of constraining cast. The results of these studies indicate that the new cast should not produce a greater risk of circulatory compromise to the limb than previously used fiberglass materials.

  7. Segregation in cast products

    Indian Academy of Sciences (India)

    Unknown

    equiaxed transition ..... solute in a cast product, important ones being: size of casting, rate of solidification, mode of heat extraction ..... the segregated region. A principal breakthrough in quantitative evaluation of segregation distribution has come.

  8. Plastic casting resin poisoning

    Science.gov (United States)

    Epoxy poisoning; Resin poisoning ... Epoxy and resin can be poisonous if they are swallowed or their fumes are breathed in. ... Plastic casting resins are found in various plastic casting resin products.

  9. Magnesium-lithium casting alloys

    Science.gov (United States)

    Latenko, V. P.; Silchenko, T. V.; Tikhonov, V. A.; Maltsev, V. P.; Korablin, V. P.

    1974-01-01

    The strength properties of magnesium-lithium alloys at room, low, and high temperatures are investigated. It is found that the alloys may have practical application at ambient temperatures up to 100 C, that negative temperatures have a favorable influence on the alloy strength, and that cyclic temperature variations have practically no effect on the strength characteristics. The influence of chemical coatings on corrosion resistance of the MgLi alloys is examined. Several facilities based on pressure casting machines, low-pressure casting machines, and magnetodynamic pumps were designed for producing MgLi alloy castings. Results were obtained for MgLi alloys reinforced with fibers having a volumetric content of 15%.

  10. Ultrasonic Flaw Imaging via Multipath Exploitation

    Directory of Open Access Journals (Sweden)

    Yimin D. Zhang

    2012-01-01

    Full Text Available We consider ultrasonic imaging for the visualization of flaws in a material. Ultrasonic imaging is a powerful nondestructive testing (NDT tool which assesses material conditions via the detection, localization, and classification of flaws inside a structure. We utilize reflections of ultrasonic signals which occur when encountering different media and interior boundaries. These reflections can be cast as direct paths to the target corresponding to the virtual sensors appearing on the top and bottom side of the target. Some of these virtual sensors constitute a virtual aperture, whereas in others, the aperture changes with the transmitter position. Exploitations of multipath extended virtual array apertures provide enhanced imaging capability beyond the limitation of traditional multisensor approaches. The waveforms observed at the physical as well as the virtual sensors yield additional measurements corresponding to different aspect angles, thus allowing proper multiview imaging of flaws. We derive the wideband point spread functions for dominant multipaths and show that fusion of physical and virtual sensor data improves the flaw perimeter detection and localization performance. The effectiveness of the proposed multipath exploitation approach is demonstrated using real data.

  11. Friction Stir Processing of Cast Superalloys Project

    Data.gov (United States)

    National Aeronautics and Space Administration — This SBIR Phase I effort examines the feasibility of an innovative fabrication technology incorporating sand casting and friction stir processing (FSP) for producing...

  12. Stereological Analysis of Carbides in Hypoeutectic Chromium Cast Iron

    Directory of Open Access Journals (Sweden)

    Gromczyk M.

    2015-06-01

    Full Text Available The results of research on stereological parameters of carbides in modified hypoeutectic chromium cast iron were shown in the paper. The effect of distance the casting heat centre of casting to the carbide phase morphology was examined. The samples for metallographic examination were taken from various locations of the model casting prepared in a special tester. This model casting was designed to simulate the solidification of heavy castings. Using the proposed methodology the relation of the distance from the model mould and the size, perimeter, length, width and the shape factor of carbides was examined. During the analysis, the values of stereological parameters of carbides changed on various sections of the model casting.

  13. Direct Cast U-6Nb – 2017 Progress on Cylindrical Castings

    Energy Technology Data Exchange (ETDEWEB)

    Aikin, Jr., Robert M. [Los Alamos National Lab. (LANL), Los Alamos, NM (United States)

    2017-10-04

    This report describes work to further develop a sound technical basis and best practices for mold design and process parameters for the Direct Casting of U-6wt%Nb components. One major challenge to the production of U-6Nb components is the propensity for niobium segregation during casting and solidification. This is especially true for cylindrical castings where the vertical side walls allow flotation of Nb resulting in severe inverse macrosegregation. In this work, a small (120 mm diameter by 180 mm tall) and large cylinder (250 mm diameter by 310 mm tall) are examined with a focus on reducing, or eliminating, niobium segregation. It is demonstrated that counter gravity casting (top-to-bottom solidification) can be used to minimize segregation in the small cylinder. Attempts to counter gravity cast the large cylinder were unsuccessful, in large part due to size limitations of the current furnace. A path forward for casting of the large cylinders is discussed.

  14. Standard digital reference images for titanium castings

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    2010-01-01

    1.1 The digital reference images provided in the adjunct to this standard illustrate various types and degrees of discontinuities occurring in titanium castings. Use of this standard for the specification or grading of castings requires procurement of the adjunct digital reference images, which illustrate the discontinuity types and severity levels. They are intended to provide the following: 1.1.1 A guide enabling recognition of titanium casting discontinuities and their differentiation both as to type and degree through digital radiographic examination. 1.1.2 Example digital radiographic illustrations of discontinuities and a nomenclature for reference in acceptance standards, specifications and drawings. 1.2 The digital reference images consist of seventeen digital files each illustrating eight grades of increasing severity. The files illustrate seven common discontinuity types representing casting sections up to 1-in. (25.4-mm). 1.3 The reference radiographs were developed for casting sections up to 1...

  15. ULTRASONIC EXAMINATION OF THE BENIGN PROSTATIC HYPERTROPHY

    OpenAIRE

    棚橋, 善克

    1982-01-01

    In normal cases, prostatic section shows triangular shape and inner gland occupies a small part in only upper sections as a echogenic portion. In prostatic hypertrophy cases, inner gland occupies more part of the prostate and outer gland is shown as a half moon shape, in late stage of hypertrophy, inner gland occupies almost whole the part of the prostate, and compressed outer gland is visualized as an orange peel in postero-inferior portion. In some cases with prostatic hypertrophy, some nod...

  16. Fundamentals of Medical Ultrasonics

    CERN Document Server

    Postema, Michiel

    2011-01-01

    This book sets out the physical and engineering principles of acoustics and ultrasound as used for medical applications. It covers the basics of linear acoustics, wave propagation, non-linear acoustics, acoustic properties of tissue, transducer components, and ultrasonic imaging modes, as well as the most common diagnostic and therapeutic applications. It offers students and professionals in medical physics and engineering a detailed overview of the technical aspects of medical ultrasonic imaging, whilst serving as a reference for clinical and research staff.

  17. Material Properties of Various Light Metals Produced by Heated Mold Continuous Casting

    Directory of Open Access Journals (Sweden)

    Yuta Miyamoto

    2017-03-01

    Full Text Available In the present work, an attempt was made to develop high quality cast aluminum alloys via a new casting technology, e.g., the heated mold continuous casting (HMC with ultrasonic vibration (UV process. With the UV process in the continuous casting process, fine and spherical grains were obtained, where the lattice structure is formed similarly before the UV process while dislocation density increases. The mechanical properties of the UV-HMC Al alloys are higher than those for the related cast Al alloys without UV although still high material ductility is obtained. The lattice and dislocation characteristics of the continuous cast samples made with and without the UV processes were analyzed systematically by the EBSD observations to interrupt clearly their mechanical properties.

  18. ULTRASONIC ASSEMBLY [REVIEW

    Directory of Open Access Journals (Sweden)

    PORAV Viorica

    2015-05-01

    Full Text Available The paper exposes the possibility of machine producesers to optimize the costs of clothes assembling. Ultrasonic systems being frequently utilized have many advantages on semi products of synthetic textile and technical textile. First of all, sewing – cutting process can be accomplished under high speeds and rate of losses can be minimized. Cutting seal applications are frequently used for underwear and sportswear. Slicing and unit cutting machines, as well as portable sealing machines are available for labeling sector. Products such as bag, pocket and cover can be sewed in a seamless manner for promotion purposes. All objects in terms of accessories are obtained in same standard. Our quilting machines are preferred in worldwide due to its threadless, high quality sealing. An alternative to the classic sewing assembly, with thread and needles is ultrasonic seaming. In ultrasonic welding, there are no connective bolts, nails, soldering materials, or adhesives necessary to bind the materials together. Ultrasonic is defined as acoustic frequencies above the range audible to the human ear. Ultrasonic frequencies are administered to the fabric from the sonotrode of bonding machine. The high frequency and powerful energy produced, when is release in one special environment, the ultrasound heating this environment. The ability to ultrasonic weld textiles and films depend on their thermoplastic contents and the desired end results. The paper defines the weld ability of more common textiles and films. The welding refers to all types of bonding and sealing, as in point bonding of fabric, or continuous sealing of film.

  19. Effect of Casting Material on the Cast Pressure After Sequential Cast Splitting.

    Science.gov (United States)

    Roberts, Aaron; Shaw, K Aaron; Boomsma, Shawn E; Cameron, Craig D

    2017-01-01

    Circumferential casting is a vital component of nonoperative fracture management. These casts are commonly valved to release pressure and decrease the risk of complications from swelling. However, little information exists regarding the effect of different casting supplies on the pressure within the cast. Seventy-five long-arm casts were performed on human volunteers, divided between 5 experimental groups with 15 casts in each groups. Testing groups consisted of 2 groups with a plaster short-arm cast overwrapped with fiberglass to a long arm with either cotton or synthetic cast padding. The 3 remaining groups included fiberglass long-arm casts with cotton, synthetic, or waterproof cast padding. A pediatric blood pressure cuff bladder was placed within the cast and inflated to 100 mm Hg. After inflation, the cast was sequentially released with pressure reading preformed after each stage. Order of release consisted of cast bivalve, cast padding release, and cotton stockinet release. After release, the cast was overwrapped with a loose elastic bandage. Difference in pressure readings were compared based upon the cast material. Pressures within the cast were found to decrease with sequential release of cast. The cast type had no effect of change in pressure. Post hoc testing demonstrated that the type of cast padding significantly affected the cast pressures with waterproof padding demonstrating the highest pressure readings at all time-points in the study, followed by synthetic padding. Cotton padding had the lowest pressure readings at all time-points. Type of cast padding significantly influences the amount of pressure within a long-arm cast, even after bivalving the cast and cutting the cast padding. Cotton cast padding allows for the greatest change in pressure. Cotton padding demonstrates the greatest change in pressure within a long-arm cast after undergoing bivalve. Synthetic and waterproof cast padding should not be used in the setting of an acute fracture to

  20. High integrity automotive castings

    Energy Technology Data Exchange (ETDEWEB)

    Weiss, D. [Eck Industries Inc., St. Manitowoc, WI (United States)

    2007-07-01

    This paper described the High Integrity Magnesium Automotive Casting (HI-MAC) program, which was developed to ensure the widespread adoption of magnesium in structural castings. The program will encourage the use of low pressure permanent molds, squeeze casting, and electromagnetic pumping of magnesium into dies. The HI-MAC program is currently investigating new heat treatment methods, and is in the process of creating improved fluid flow and solidification modelling to produce high volume automotive components. In order to address key technology barriers, the program has been divided into 8 tasks: (1) squeeze casting process development; (2) low pressure casting technology; (3) thermal treatment; (4) microstructure control; (5) computer modelling and properties; (6) controlled molten metal transfer and filling; (7) emerging casting technologies; and (8) technology transfer throughout the automotive value chain. Technical challenges were outlined for each of the tasks. 1 ref., 3 tabs., 5 figs.

  1. Cracks in high-manganese cast steel

    Directory of Open Access Journals (Sweden)

    A. Chojecki

    2009-10-01

    Full Text Available The reasons which account for the formation of in service cracks in castings made from Hadfield steel were discussed. To explain the source of existence of the nuclei of brittle fractures, the properties of cast steel were examined within the range of solidification temperatures, remembering that feeding of this material is specially difficult, causing microporosity in hot spots. This creates conditions promoting the formation of microcracks which tend to propagate during service conditions involving high dynamic stresses, and explains why the cracks are mainly characterized by a brittle nature. The reason for crack formation in service are micro-porosities formed during casting solidification.

  2. Effect of chill formation on the mechanical properties and microstructure of grey and nodular cast irons used in automotive industry

    Directory of Open Access Journals (Sweden)

    Halit SÜBÜTAY

    2016-02-01

    Full Text Available Cam shafts used in automobiles are produced by cast iron (grey cast iron, nodular cast iron or steel. In this study, effect of chill formation on the surface of grey and nodular cast irons is investigated on the wear behavior, hardness, impact toughness and microstructure of grey and nodular cast irons. For this purpose, four types cam shaft made of grey cast iron with and without chill on the surfaces and nodular cast iron with and without chill on the surfaces, were casted. Mechanical tests were conducted after the camshafts have been produced by casting method. Surface hardness and wear resistance of grey and nodular cast irons have been improved by chill formation on the surfaces and it is concluded that the amount of wear on the surfaces of grey cast iron with chill and nodular cast iron with chill is almost the same. Maximum hardness value was obtained on the surface of grey cast iron with chill. The impact toughness has been found to decrease by chill formation. Maximum impact toughness value was obtained on nodular cast iron. Microstructures of grey cast iron with and without chill and nodular cast iron with and without chill were examined under optical microscope and worn surfaces of cast irons were examined by scanning electron microscopy (SEM. Wear mechanisms of the four types of cast iron were evaluated by SEM examination.Keywords: Cam shafts, Cast irons, Chill formation, Mechanical properties, Microstructure

  3. SLIP CASTING METHOD

    Science.gov (United States)

    Allison, A.G.

    1959-09-01

    S>A process is described for preparing a magnesium oxide slip casting slurry which when used in conjunction with standard casting techniques results in a very strong "green" slip casting and a fired piece of very close dimensional tolerance. The process involves aging an aqueous magnestum oxide slurry, having a basic pH value, until it attains a specified critical viscosity at which time a deflocculating agent is added without upsetting the basic pH value.

  4. Casting in Sport

    OpenAIRE

    DeCarlo, Mark; Malone, Kathy; Darmelio, John; Rettig, Arthur

    1994-01-01

    Attempts by sports medicine professionals to return high school athletes with hand and wrist injuries to competition quickly and safely have been the source of confusion and debate on many playing fields around the country. In addition to the differing views regarding the appropriateness of playing cast usage in high school football, a debate exists among sports medicine professionals as to which material is best suited for playing cast construction. Materials used in playing cast constructio...

  5. Ultrasonic scanning for pallet part grading

    Science.gov (United States)

    Mohammed F. Kabir; Daniel L. Schmoldt; Mark E. Schafer; Philip A. Araman

    2000-01-01

    Sorting and grading of wooden pallet parts are key factors for pallet manufacturing quality and pallet durability. The feasibility of ultrasonic scanning for defect detection in pallet manufacturing is examined in this report. Scanning was conducted by two pressure-contact rolling transducers in a pitch-catch arrangement. Pallet part deckboards were fed through the...

  6. Disk Refining and Ultrasonication Treated Sugarcane Bagasse Residues for Poly(Vinyl Alcohol) Bio-composites

    Science.gov (United States)

    Qingzheng Cheng; Zhaohui Tong; Luisa Dempere; Lonnie Ingram; Letian Wang; J.Y. Zhu

    2013-01-01

    Disk refining and ultrasonication treated sugarcane bagasse residues reclaimed from the waste stream of a simplified bioethanol process after fermentation were used to fabricate biobased composites with poly(vinyl alcohol) (PVA) by film casting. The morphologies and the size distributions of residue particles were characterized by scanning electronic microscopy and...

  7. Ultrasonics in Dentistry

    Science.gov (United States)

    Walmsley, A. D.

    Ultrasonic instruments have been used in dentistry since the 1950's. Initially they were used to cut teeth but very quickly they became established as an ultrasonic scaler which was used to remove deposits from the hard tissues of the tooth. This enabled the soft tissues around the tooth to return to health. The ultrasonic vibrations are generated in a thin metal probe and it is the working tip that is the active component of the instrument. Scanning laser vibrometry has shown that there is much variability in their movement which is related to the shape and cross sectional shape of the probe. The working instrument will also generate cavitation and microstreaming in the associated cooling water. This can be mapped out along the length of the instrument indicating which are the active areas. Ultrasonics has also found use for cleaning often inaccessible or different surfaces including root canal treatment and dental titanium implants. The use of ultrasonics to cut bone during different surgical techniques shows considerable promise. More research is indicated to determine how to maximize the efficiency of such instruments so that they are more clinically effective.

  8. Undercooling and nodule count in thin walled ductile iron castings

    DEFF Research Database (Denmark)

    Pedersen, Karl Martin; Tiedje, Niels Skat

    2007-01-01

    Casting experiments have been performed with eutectic and hypereutectic castings with plate thicknesses from 2 to 8 mm involving both temperature measurements during solidification and microstructural examination afterwards. The nodule count was the same for the eutectic and hypereutectic castings...... in the thin plates (≤4.3 mm) while in the 8 mm plate the nodule count was higher in the hypereutectic than in the eutectic castings. The minimum temperature before the eutectic recalescence (Tmin) was 15 to 20ºC lower for the eutectic than for the hypereutectic castings. This is due to nucleation of graphite...... nodules which begins at a lower temperature in the eutectic than in the hypereutectic castings. The recalescence ∆Trec was however also larger for the eutectic casting and in the thin plates the maximum temperature after recalescence (Tmax) was the same in the eutectic and hypereutectic plates...

  9. Ultrasonic Stir Welding

    Science.gov (United States)

    Nabors, Sammy

    2015-01-01

    NASA Marshall Space Flight Center (MSFC) developed Ultrasonic Stir Welding (USW) to join large pieces of very high-strength metals such as titanium and Inconel. USW, a solid-state weld process, improves current thermal stir welding processes by adding high-power ultrasonic (HPU) energy at 20 kHz frequency. The addition of ultrasonic energy significantly reduces axial, frictional, and shear forces; increases travel rates; and reduces wear on the stir rod, which results in extended stir rod life. The USW process decouples the heating, stirring, and forging elements found in the friction stir welding process allowing for independent control of each process element and, ultimately, greater process control and repeatability. Because of the independent control of USW process elements, closed-loop temperature control can be integrated into the system so that a constant weld nugget temperature can be maintained during welding.

  10. Ultrasonic colour Doppler imaging

    DEFF Research Database (Denmark)

    Evans, David H.; Jensen, Jørgen Arendt; Nielsen, Michael Bachmann

    2011-01-01

    Ultrasonic colour Doppler is an imaging technique that combines anatomical information derived using ultrasonic pulse-echo techniques with velocity information derived using ultrasonic Doppler techniques to generate colour-coded maps of tissue velocity superimposed on grey-scale images of tissue...... anatomy. The most common use of the technique is to image the movement of blood through the heart, arteries and veins, but it may also be used to image the motion of solid tissues such as the heart walls. Colour Doppler imaging is now provided on almost all commercial ultrasound machines, and has been...... vectors. This review briefly introduces the principles behind colour Doppler imaging and describes some clinical applications. It then describes the basic components of conventional colour Doppler systems and the methods used to derive velocity information from the ultrasound signal. Next, a number of new...

  11. Geothermal Ultrasonic Fracture Imager

    Energy Technology Data Exchange (ETDEWEB)

    Patterson, Doug [Baker-Hughes Oilfield Operation Inc., Houston, TX (United States); Leggett, Jim [Baker-Hughes Oilfield Operation Inc., Houston, TX (United States)

    2013-07-29

    The Geothermal Ultrasonic Fracture Imager project has a goal to develop a wireline ultrasonic imager that is capable of operating in temperatures up to 300°C (572°F) and depths up to 10 km (32,808 ft). This will address one of the critical needs in any EGS development of understanding the hydraulic flow paths in the reservoir. The ultrasonic imaging is well known in the oil and gas industry as one of the best methods for fracture evaluation; providing both high resolution and complete azimuthal coverage of the borehole. This enables fracture detection and characterization, both natural and induced, providing information as to their location, dip direction and dip magnitude. All of these factors are critical to fully understand the fracture system to enable the optimization of the thermal drainage through injectors and producers in a geothermal resource.

  12. Caste and power

    DEFF Research Database (Denmark)

    Roy, Dayabati

    2011-01-01

    This paper explores the institution of caste and its operation in a micro-level village setting of West Bengal, an Indian state, where state politics at grass roots level is vibrant with functioning local self-government and entrenched political parties. This ethnographic study reveals that caste...

  13. Multi-layers castings

    Directory of Open Access Journals (Sweden)

    J. Szajnar

    2010-01-01

    Full Text Available In paper is presented the possibility of making of multi-layers cast steel castings in result of connection of casting and welding coating technologies. First layer was composite surface layer on the basis of Fe-Cr-C alloy, which was put directly in founding process of cast carbon steel 200–450 with use of preparation of mould cavity method. Second layer were padding welds, which were put with use of TIG – Tungsten Inert Gas surfacing by welding technology with filler on Ni matrix, Ni and Co matrix with wolfram carbides WC and on the basis on Fe-Cr-C alloy, which has the same chemical composition with alloy, which was used for making of composite surface layer. Usability for industrial applications of surface layers of castings were estimated by criterion of hardness and abrasive wear resistance of type metal-mineral.

  14. The Caries Assessment Spectrum and Treatment (CAST) instrument: construct validation

    NARCIS (Netherlands)

    Souza, A.L. de; Leal, S.C.; Chaves, S.B.; Bronkhorst, E.M.; Frencken, J.E.F.M.; Creugers, N.H.J.

    2014-01-01

    The Caries Assessment Spectrum and Treatment (CAST) is a newly developed epidemiological instrument. The aim of this study was to investigate its construct validity. Four calibrated examiners, using CAST codes 0-6, visually examined 109 surfaces of extracted and exfoliated teeth. These teeth were

  15. The ancient Chinese casting techniques

    Directory of Open Access Journals (Sweden)

    Tan Derui

    2011-02-01

    Full Text Available In the course of Chinese civilization, which lasted more than 5,000 years, casting production has made a huge contribution. In this paper, some representative metal castings were presented. According to their forming techniques, they can be grouped into stone mould casting, clay mould casting, ablation casting, lost wax casting, stack casting, permanent mould casting, sand casting, etc. According to their materials, they can be categorized into tin bronze, bimetallic bronze, malleable cast iron, ductile cast iron, brass, cupronickel alloy (Packtong, etc. According to their surface decorative techniques they can be devided into gem inlay, gilding, gold and silver inlay, copper inlay, engraved decoration, surface tin-enrichment, mother-of-pearl inlay, burnished works with gold or silver inlay, surface coloring and cloisonné enamel, etc.

  16. Infant Perception of Incongruent Shapes in Cast Shadows

    Directory of Open Access Journals (Sweden)

    Kazuki Sato

    2015-04-01

    Full Text Available A cast shadow occurs when an object blocks the light from an illumination and projects a dark region onto a surface. Previous studies have reported that adults are slower to identify an object when the object has an incongruent cast shadow than when it has a congruent cast shadow (Castiello, 2001. Here, we used the familiarization-novelty preference procedure to examine whether 5- to 8-month-old infants could detect the relationship between object shapes and cast shadows. In Experiment 1, we examined the infants' ability to detect incongruency between objects and cast shadows. Results showed that 7- to 8-month olds could detect incongruence between the object shapes and the cast shadows, whereas 5- to 6-month olds did not. Yet, our control experiment showed that infants could not detect this incongruence from stimuli in which a white outline had been added to the original cast shadow to decrease the possibility of it being perceived as a cast shadow (Experiment 2. The results of these experiments demonstrate that 7- to 8-month olds responded to the congruence of cast shadows and to consistent contrast polarity between the cast shadow and its background.

  17. Ultrasonic investigations in intermetallics

    Indian Academy of Sciences (India)

    Home; Journals; Pramana – Journal of Physics; Volume 72; Issue 2. Ultrasonic investigations in intermetallics. Devraj Singh D K Pandey. Research Articles ... Author Affiliations. Devraj Singh1 D K Pandey1. Department of Applied Physics, AMITY School of Engineering and Technology, Bijwasan, New Delhi 110 061, India ...

  18. Casting in sport.

    Science.gov (United States)

    Decarlo, M; Malone, K; Darmelio, J; Rettig, A

    1994-03-01

    Attempts by sports medicine professionals to return high school athletes with hand and wrist injuries to competition quickly and safely have been the source of confusion and debate on many playing fields around the country. In addition to the differing views regarding the appropriateness of playing cast usage in high school football, a debate exists among sports medicine professionals as to which material is best suited for playing cast construction. Materials used in playing cast construction should be hard enough to provide sufficient stabilization to the injured area and include adequate padding to absorb blunt impact forces. The purpose of the biomechanical portion of this investigation was to attempt to determine the most appropriate materials for use in constructing playing casts for the hand and wrist by assessing different materials for: 1) hardness using a Shore durometer, and 2) ability to absorb impact using a force platform. Results revealed that RTV11 and Scotchcast were the "least hard" of the underlying casting materials and that Temper Stick foam greatly increased the ability of RTV11 to absorb impact. Assessment of the mechanical properties of playing cast materials and review of current developments in high school football rules are used to aid practitioners in choosing the most appropriate materials for playing cast construction.

  19. Clean Metal Casting

    Energy Technology Data Exchange (ETDEWEB)

    Makhlouf M. Makhlouf; Diran Apelian

    2002-02-05

    The objective of this project is to develop a technology for clean metal processing that is capable of consistently providing a metal cleanliness level that is fit for a given application. The program has five tasks: Development of melt cleanliness assessment technology, development of melt contamination avoidance technology, development of high temperature phase separation technology, establishment of a correlation between the level of melt cleanliness and as cast mechanical properties, and transfer of technology to the industrial sector. Within the context of the first task, WPI has developed a standardized Reduced Pressure Test that has been endorsed by AFS as a recommended practice. In addition, within the context of task1, WPI has developed a melt cleanliness sensor based on the principles of electromagnetic separation. An industrial partner is commercializing the sensor. Within the context of the second task, WPI has developed environmentally friendly fluxes that do not contain fluorine. Within the context of the third task, WPI modeled the process of rotary degassing and verified the model predictions with experimental data. This model may be used to optimize the performance of industrial rotary degassers. Within the context of the fourth task, WPI has correlated the level of melt cleanliness at various foundries, including a sand casting foundry, a permanent mold casting foundry, and a die casting foundry, to the casting process and the resultant mechanical properties. This is useful in tailoring the melt cleansing operations at foundries to the particular casting process and the desired properties of cast components.

  20. Symptomatic stent cast.

    LENUS (Irish Health Repository)

    Keohane, John

    2012-02-03

    Biliary stent occlusion is a major complication of endoscopic stent insertion and results in repeat procedures. Various theories as to the etiology have been proposed, the most frequently studied is the attachment of gram negative bacteria within the stent. Several studies have shown prolongation of stent patency with antibiotic prophylaxis. We report the case of stent occlusion from a cast of a previously inserted straight biliary stent; a "stent cast" in an 86-year-old woman with obstructive jaundice. This was retrieved with the lithotrypter and she made an uneventful recovery. This is the first reported case of a biliary stent cast.

  1. Bainite obtaining in cast iron with carbides castings

    Directory of Open Access Journals (Sweden)

    S. Pietrowski

    2010-01-01

    Full Text Available In these paper the possibility of upper and lower bainite obtaining in cast iron with carbides castings are presented. Conditions, when in cast iron with carbides castings during continuous free air cooling austenite transformation to upper bainite or its mixture with lower bainte proceeds, have been given. A mechanism of this transformation has been given, Si, Ni, Mn and Mo distribution in the eutectic cell has been tested and hardness of tested castings has been determined.

  2. Adhesion Casting In Low Gravity

    Science.gov (United States)

    Noever, David A.; Cronise, Raymond J.

    1996-01-01

    Adhesion casting in low gravity proposed as technique for making new and improved materials. Advantages of low-gravity adhesion casting, in comparison with adhesion casting in normal Earth gravity, comes from better control over, and greater uniformity of, thicknesses of liquid films that form on and adhere to solid surfaces during casting.

  3. HFIR Fuel Casting Support

    Energy Technology Data Exchange (ETDEWEB)

    Imhoff, Seth D. [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Gibbs, Paul Jacob [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Solis, Eunice Martinez [Los Alamos National Lab. (LANL), Los Alamos, NM (United States)

    2017-09-28

    Process exploration for fuel production for the High Flux Isotope Reactor (HFIR) using cast LEU-10wt.%Mo as an initial processing step has just begun. This project represents the first trials concerned with casting design and quality. The studies carried out over the course of this year and information contained in this report address the initial mold development to be used as a starting point for future operations. In broad terms, the final billet design is that of a solid rolling blank with an irregular octagonal cross section. The work covered here is a comprehensive view of the initial attempts to produce a sound casting. This report covers the efforts to simulate, predict, cast, inspect, and revise the initial mold design.

  4. Cool Cast Facts

    Science.gov (United States)

    ... you can get a special waterproof sleeve to cover it. Depending on where your cast or splint is on your body, you may find it easier to take a sponge bath. This means that instead of getting all ...

  5. Method of casting aerogels

    Science.gov (United States)

    Poco, John F.

    1993-01-01

    The invention describes a method for making monolithic castings of transparent silica aerogel with densities in the range from 0.001 g/cm.sup.3 to 0.6 g/cm.sup.3. Various shapes of aerogels are cast in flexible polymer molds which facilitate removal and eliminate irregular surfaces. Mold dimensions are preselected to account for shrinkage of alcogel which occurs during the drying step of supercritical extraction of solvent.

  6. MOLDS FOR CASTING PLUTONIUM

    Science.gov (United States)

    Anderson, J.W.; Miley, F.; Pritchard, W.C.

    1962-02-27

    A coated mold for casting plutonium comprises a mold base portion of a material which remains solid and stable at temperatures as high as the pouring temperature of the metal to be cast and having a thin coating of the order of 0.005 inch thick on the interior thereof. The coating is composed of finely divided calcium fluoride having a particle size of about 149 microns. (AEC)

  7. Graphitized Cast Irons

    Science.gov (United States)

    Silman, G. I.; Makarenko, K. V.

    2014-05-01

    An analytical review of data on general-purpose grayed cast iron with different forms of graphite (lamellar, vermicular, globular, flaked) is presented. Grades of cast iron, their compositions, special features of structure of the graphite, and properties of gray, high-strength and malleable irons are described. The data on the kinds of iron considered are compared with those stipulated in international and some national standards.

  8. An Ultrasonic Levitator

    Directory of Open Access Journals (Sweden)

    R.R. Boullosa

    2013-12-01

    Full Text Available We report the development of an ultrasonic levitation system. Liquid drops or solid samples of diameter less than one half wavelength of the excitation frequency are levitated without contact just below the pressure nodes. The piezo transducer is excited by an ultrasonic signal of around 29 kHz through a voltage amplifier. The choice of the number of half-waves of the acoustic field in the space between the reflector and radiator is made by means of a micrometer. A lamp, an amplifier and a frequency generator are integrated to the levitator. The diameters of the droplets of liquid that can levitate are of the order of tenths of mm to 3 or 4 mm, depending on the liquid properties (density, surface tension, etc.. Solid objects can also be levitated. The maximum voltage of the system is 20 Vrms.

  9. Pulsed ultrasonic stir welding system

    Science.gov (United States)

    Ding, R. Jeffrey (Inventor)

    2013-01-01

    An ultrasonic stir welding system includes a welding head assembly having a plate and a rod passing through the plate. The rod is rotatable about a longitudinal axis thereof. During a welding operation, ultrasonic pulses are applied to the rod as it rotates about its longitudinal axis. The ultrasonic pulses are applied in such a way that they propagate parallel to the longitudinal axis of the rod.

  10. Ultrasonic Cutting of Foods

    Science.gov (United States)

    Schneider, Yvonne; Zahn, Susann; Rohm, Harald

    In the field of food engineering, cutting is usually classified as a mechanical unit operation dealing with size reduction by applying external forces on a bulk product. Ultrasonic cutting is realized by superpositioning the macroscopic feed motion of the cutting device or of the product with a microscopic vibration of the cutting tool. The excited tool interacts with the product and generates a number of effects. Primary energy concentration in the separation zone and the modification of contact friction along the tool flanks arise from the cyclic loading and are responsible for benefits such as reduced cutting force, smooth cut surface, and reduced product deformation. Secondary effects such as absorption and cavitation originate from the propagation of the sound field in the product and are closely related to chemical and physical properties of the material to be cut. This chapter analyzes interactions between food products and ultrasonic cutting tools and relates these interactions with physical and chemical product properties as well as with processing parameters like cutting velocity, ultrasonic amplitude and frequency, and tool design.

  11. Application of Ultrasonic Waves on Maintaining Freshness of Tilapia Fillet

    Directory of Open Access Journals (Sweden)

    Ruddy Suwandi

    2015-06-01

    Full Text Available ish fillet is one of fisheries products that easily deteriorated; hence handling techniques are needed to maintain the freshness. Ultrasonic wave have been widely applied to some of food products for maintaining freshness through microbial inactivation, however the ultrasonic application to fisheries products has not been reported. The purpose of this study was to analyze the effect of ultrasonic wave on fish freshness. The stages of the study were sample preparation, sonication, freshness parameters examination and histology observation. Ultrasonic wave did not affectthe organoleptic value and the TVB, but affected the pH value and the TPC. The sample in which the TPC value was found significantly different, were further observed after 48 and 96 hours storage. The result showed that the TPC value of sonicated sample for 9 minutes was lower to that of without sonication. Histology analysis showed, however, sonication made the structure of muscle fiber less compact and deformation of myomer was found.

  12. Cast net design characteristics, catch composition and selectivity in ...

    African Journals Online (AJOL)

    Cast net design characteristics, construction, operational techniques and selectivity in Lagos lagoon, Nigeria was examined between September and December 2005. Netting materials for cast net construction in Lagos lagoon were monofilament nylon, poly-ethylene (PE) and polyester (PES). The conventional ratio 1:2 of ...

  13. Casting of microstructured shark skin surfaces and possible applications on aluminum casting parts

    Directory of Open Access Journals (Sweden)

    Todor Ivanov

    2011-02-01

    Full Text Available Within the project Functional Surfaces via Micro- and Nanoscaled Structures?which is part of the Cluster of Excellence 揑ntegrative Production Technology?established and financed by the German Research Foundation (DFG, an investment casting process to produce 3-dimensional functional surfaces down to a structural size of 1 μm on near-net-shape-casting parts has been developed. The common way to realize functional microstructures on metallic surfaces is to use laser ablation, electro discharge machining or micro milling. The handicap of these processes is their limited productivity. The approach of this project to raise the efficiency is to use the investment casting process to replicate microstructured surfaces by moulding from a laser-microstructured grand master pattern. The main research objective deals with the investigation of the single process steps of the investment casting process with regard to the moulding accuracy. Actual results concerning making of the wax pattern, suitability of ceramic mould and core materials for casting of an AlSi7Mg0.3 alloy as well as the knock-out behavior of the shells are presented. By using of the example of an intake manifold of a gasoline race car engine, a technical shark skin surface has been realized to reduce the drag of the intake air. The intake manifold consists of an air-restrictor with a defined inner diameter which is microstructured with technical shark skin riblets. For this reason the inner diameter cannot be drilled after casting and demands a very high accuracy of the casting part. A technology for the fabrication and demoulding of accurate microstructured castings are shown. Shrinkage factors of different moulding steps of the macroscopic casting part as well as the microscopic riblet structure have been examined as well.

  14. The influence of modification and squeeze casting on properties of AlSi11 alloy castings

    Directory of Open Access Journals (Sweden)

    A. Zyska

    2011-04-01

    Full Text Available The results of structural examinations and tests of mechanical properties of AlSi11 alloy, either gravity or squeeze cast, have beenpresented. The investigations have been carried out for both the non-modified silumin and the alloy modified with AlSr10 strontiummaster alloy. The measurements have been carried out for the cast plates of dimensions 200×100×25 mm. It has been found out that themodification combined with squeeze casting provides an advantageous set of strength and plastic properties (RBmB ≈ 270 MPa, AB5B ≈ 16%.The metallographic examination has revealed a significant refinement of both the primary α-phase dendrites and the silicon eutectics,however being dependent on the method of modification and casting. It has been found that the refinement of the primary crystals resultsfrom the influence of external pressure exerted on the solidifying casting, while the refinement observed for silicon eutectics is an effect of combined influence of modification and squeeze casting.

  15. Comparison of marginal accuracy of castings fabricated by conventional casting technique and accelerated casting technique: an in vitro study.

    Science.gov (United States)

    Reddy, S Srikanth; Revathi, Kakkirala; Reddy, S Kranthikumar

    2013-01-01

    Conventional casting technique is time consuming when compared to accelerated casting technique. In this study, marginal accuracy of castings fabricated using accelerated and conventional casting technique was compared. 20 wax patterns were fabricated and the marginal discrepancy between the die and patterns were measured using Optical stereomicroscope. Ten wax patterns were used for Conventional casting and the rest for Accelerated casting. A Nickel-Chromium alloy was used for the casting. The castings were measured for marginal discrepancies and compared. Castings fabricated using Conventional casting technique showed less vertical marginal discrepancy than the castings fabricated by Accelerated casting technique. The values were statistically highly significant. Conventional casting technique produced better marginal accuracy when compared to Accelerated casting. The vertical marginal discrepancy produced by the Accelerated casting technique was well within the maximum clinical tolerance limits. Accelerated casting technique can be used to save lab time to fabricate clinical crowns with acceptable vertical marginal discrepancy.

  16. Melt Cast High Explosives

    Directory of Open Access Journals (Sweden)

    Stanisław Cudziło

    2014-12-01

    Full Text Available [b]Abstract[/b]. This paper reviews the current state and future developments of melt-cast high explosives. First the compositions, properties and methods of preparation of trinitrotoluene based (TNT conventional mixtures with aluminum, hexogen (RDX or octogen (HMX are described. In the newer, less sensitive explosive formulations, TNT is replaced with dinitroanisole (DNANDNANDNAN and nitrotriazolone (NTONTONTO, nitroguanidine (NG or ammonium perchlorate (AP are the replacement for RDRDX and HMX. Plasticized wax or polymer-based binder systems for melt castable explosives are also included. Hydroxyl terminated polybutadiene (HPTB is the binder of choice, but polyethylene glycol, and polycaprolactone with energetic plasticizers are also used. The most advanced melt-cast explosives are compositions containing energetic thermoplastic elastomers and novel highly energetic compounds (including nitrogen rich molecules in whose particles are nanosized and practically defect-less.[b]Keywords[/b]: melt-cast explosives, detonation parameters

  17. Casting Characteristics of Aluminum Die Casting Alloys

    Energy Technology Data Exchange (ETDEWEB)

    Makhlouf M. Makhlouf; Diran Apelian

    2002-02-05

    The research program investigates the casting characteristics of selected aluminum die casting alloys. Specifically, the alloys' tendencies towards die soldering and sludge formation, and the alloys' fluidity and machinability are evaluated. It was found that: When the Fe and Mn contents of the alloy are low; caution has to be taken against possible die soldering. When the alloy has a high sludge factor, particularly a high level of Fe, measures must be taken to prevent the formation of large hardspots. For this kind of alloy, the Fe content should be kept at its lowest allowable level and the Mn content should be at its highest possible level. If there are problems in die filling, measures other than changing the alloy chemistry need to be considered first. In terms of alloy chemistry, the elements that form high temperature compounds must be kept at their lowest allowable levels. The alloys should not have machining problems when appropriate machining techniques and machining parameters are used.

  18. Ultrasonication of pyrogenic microorganisms improves the detection of pyrogens in the Mono Mac 6 assay

    DEFF Research Database (Denmark)

    Moesby, Lise; Hansen, E W; Christensen, J D

    2000-01-01

    of the assay. The interleukin-6 inducing capacity of a broad spectrum of UV-killed and ultrasonicated microorganisms is examined in Mono Mac 6 cells. The interleukin-6 secretion is determined in a sandwich immunoassay (DELFIA). The Mono Mac 6 assay is able to detect UV-killed Bacillus subtilis, Staphylococcus......, ultrasonication of S. aureus results in a 100-fold increase in the interleukin-6 response. Even after ultrasonication Streptococcus faecalis can not be detected. Ultrasonication is an easy and simple method for expanding the detection range in the Mono Mac 6 assay....

  19. Genetics studies involving Swiss needle cast.

    Science.gov (United States)

    R. Johnson; F. Temel; K. Jayawickrama

    2002-01-01

    Three studies were analyzed this year that examined genetic aspects of Swiss needle cast (SNC) tolerance . Families sampled across the Siuslaw National forest showed differences in foliage health traits, but very little of the variation could be explained by environmental or climatic conditions at the parent tree location. Five test sites of the Nehalem series of...

  20. Mastectomy using ultrasonic dissection

    DEFF Research Database (Denmark)

    Galatius, Hanne; Okholm, Mette; Hoffmann, Jack

    2003-01-01

    Seroma formation is the most common complication after mastectomy. Among the several known etiological factors the surgical procedure used may be of importance for seroma formation. This prospective study was carried out to evaluate the ultrasonic energy dissection technique and its effect...... on seroma formation and other complications: 59 patients with operable breast cancer underwent modified radical mastectomy, performed in 30 of them with an Ultracision Harmonic scalpel and in 29 with scissors and electrocautery. In all cases a standard level II axillary dissection was performed...

  1. Hydrodynamic ultrasonic probe

    Science.gov (United States)

    Day, Robert A.; Conti, Armond E.

    1980-01-01

    An improved probe for in-service ultrasonic inspection of long lengths of a workpiece, such as small diameter tubing from the interior. The improved probe utilizes a conventional transducer or transducers configured to inspect the tubing for flaws and/or wall thickness variations. The probe utilizes a hydraulic technique, in place of the conventional mechanical guides or bushings, which allows the probe to move rectilinearly or rotationally while preventing cocking thereof in the tube and provides damping vibration of the probe. The probe thus has lower friction and higher inspection speed than presently known probes.

  2. Pure ultrasonic communication in an endemic Bornean frog.

    Directory of Open Access Journals (Sweden)

    Victoria S Arch

    Full Text Available Huia cavitympanum, an endemic Bornean frog, is the first amphibian species known to emit exclusively ultrasonic (i.e., >20 kHz vocal signals. To test the hypothesis that these frogs use purely ultrasonic vocalizations for intraspecific communication, we performed playback experiments with male frogs in their natural calling sites. We found that the frogs respond with increased calling to broadcasts of conspecific calls containing only ultrasound. The field study was complemented by electrophysiological recordings from the auditory midbrain and by laser Doppler vibrometer measurements of the tympanic membrane's response to acoustic stimulation. These measurements revealed that the frog's auditory system is broadly tuned over high frequencies, with peak sensitivity occurring within the ultrasonic frequency range. Our results demonstrate that H. cavitympanum is the first non-mammalian vertebrate described to communicate with purely ultrasonic acoustic signals. These data suggest that further examination of the similarities and differences in the high-frequency/ultrasonic communication systems of H. cavitympanum and Odorrana tormota, an unrelated frog species that produces and detects ultrasound but does not emit exclusively ultrasonic calls, will afford new insights into the mechanisms underlying vertebrate high-frequency communication.

  3. THEORETICAL AND TECHNOLOGICAL BASIS OF CASTING OF HOLLOW BILLETS BY THE METHOD OF DIRECTIONAL SOLIDIFICATION

    Directory of Open Access Journals (Sweden)

    E. I. Marukovich

    2011-01-01

    Full Text Available The new method of continuously iterative casting of hollow cylindrical castings from cast iron without application of core, based on the principle of direction of metal solidification is presented in the work. the thermal condition of crystallizer at iterative temperature influences on its internal surface and solidification of casting in the conditions of intensive one-way heat sink and presence of constant overheat on front of solidification is examined.

  4. Quality control of cast brake discs

    Directory of Open Access Journals (Sweden)

    M. Stawarz

    2008-04-01

    Full Text Available The largest industrial application so far have the gray cast irons which are characterized by low tensile and bending strength, while at the same time they have good ultimate comprehensive strength. Additionally, the fatigue strength of gray cast irons is comparatively low and they are only to some extend sensitive for the surface waters effects. Cast iron is the material, which is comparatively easy to be processed, and for this reason – it is not expensive. Brake discs are exploited in particularly hard conditions. They must be resistant both against the thermal fatigue and abrasion wearing (at dry friction as well as against seizing, corrosion and mechanical load [1-3]. The gray cast iron, better than other materials, fulfills all the requirements necessary for making the material for the casts resistant against such tough conditions. This work reflects the researches aiming to define the quality of cast brake discs (ventilated and non-ventilated ones upon a period of their exploitation in real conditions. The following researches were performed: evaluations of the disc surface condition, measurement of disc thickness, examination of run – out flank and metallographic analysis. In order to more detailed recognition of mechanisms and reasons of brake discs wearing in real conditions, one should conduct additional examinations: computer analysis of the microstructure, chemical composition analysis, etc., as well as study of the technology of their production in foundries, where they are manufactured [4]. By obtaining the full set of the mentioned above data one can draw final conclusions and remove causes of possible defects.

  5. "Souvenir" casting silicosis.

    Science.gov (United States)

    Carel, R S; Salman, H; Bar-Ziv, J

    1994-10-01

    A case of silicosis in a 47-year-old worker who was employed for many years in a small souvenir casting shop is described. This work site demonstrates many unfavorable characteristics of small industries, such as lack of awareness of the need for safety measures, exposure control, protection of workers, and lack of compliance with environmental and medical-legal standards.

  6. Casting and Splinting

    Science.gov (United States)

    2017-08-21

    70° ~ Does injured extremity maintain good color , temp, and cap refill ~ Were thermal injuries avoided by ensuring water was not hot and cast was...immediate assistance if: )- Numbness (pins and needles) of fingers > Excessive swelling of fmgers > Blueness or whiteness of fingers > Severe pain

  7. Controlled ultrasonic tissue erosion

    Science.gov (United States)

    Cain, Charles

    2003-04-01

    Controlled ultrasonic tissue erosion has many clinical applications, including the placement of very precise sharply defined perforations in biological interfaces and membranes with focused ultrasound. With carefully chosen acoustic parameters, tissue can be rapidly eroded away at a constant etching rate. The maximum erosion rate for minimal propagated energy is obtained by using very short high intensity pulses. The etching rate is higher with shorter pulse durations. For short pulses less than 10 cycles of the drive frequency, an optimum pulse repetition rate exists which maximizes the etching rate. Higher gas saturation in the surrounding medium reduces the etching rate and reduces the spatial sharpness of the holes produced. Most of the erosion appears to be produced in the first several cycles of the therapy pulse. For example, a series of short (about 3 cycles) focused pulses of 2100 W/cm2 (Isppa) at 788 kHz can erode a very well defined 2 mm diameter hole in a 1 mm thick sample of fresh pork atrial posterior wall in about 1 min at the optimum pulse repetition rate (about 18 kHz). Controlled ultrasonic tissue erosion may provide an effective image guided noninvasive tool in treatment of neonatal patients with hypoplastic left heart syndrome. Without the mixing of oxygenated blood across perforations placed in the atrial septum, these infants do not survive.

  8. Studies in Ultrasonic Dosimetry.

    Science.gov (United States)

    Zitouni, Abderrachid

    The widespread use of ultrasonic devices in both industry and medicine confirms the great importance of ultrasound as a source of nonionizing radiation. The biological effects of this type of radiation are not completely known up to today, and the need for proper dosimetry is evident. Previous work in the field has been limited to the determination of ultrasonic energy deposition by attenuation measurements of traveling sound waves in homogenized specimens. Alternatively, observed effects were correlated to the output of the source. The objective of this work was to correlate the absorption properties of sound absorbing media to their elastic properties and deduce a correlation between the sonic absorption coefficient and the corresponding Young's modulus. Energy deposition measurements were performed in isotropic rubber samples and in anisotropic meat specimens by the use of the thermocouple probe method which measures the absorbed energy directly. Elasticity measurements were performed for the different types of materials used. The Young's modulus for each type was deduced from defletion measurements on rectangular strips when subjected to successive forces of varying magnitude. The final experimental results showed the existence of a linear relationship between the absorption coefficient of a given elastic material and the inverse square root of its Young's modulus.

  9. Ultrasonic Evaluation of Weld Strength for Aluminum Ultrasonic Spot Welds

    Science.gov (United States)

    Ghaffari, Bita; Hetrick, Elizabeth T.; Mozurkewich, George; Reatherford, Larry V.

    2005-04-01

    The goal of this work is to determine the feasibility of using an ultrasonic, non-destructive technique for post-process evaluation of aluminum ultrasonic spot welds. A focused immersion transducer was utilized to obtain a C-scan of the weld interface, from which a weighted ultrasonic contact area was estimated. Weldments were subsequently tested destructively to determine the weld strength. The square root of the weld contact area displayed a relatively good correlation with weld strength, r2=0.85.

  10. Potential of ultrasonic pulse velocity for evaluating the dimensional stability of oak and chestnut wood

    Science.gov (United States)

    Turker Dundar; Xiping Wang; Nusret As; Erkan Avci

    2016-01-01

    The objective of this study was to examine the potential of ultrasonic velocity as a rapid and nondestructive method to predict the dimensional stability of oak (Quercus petraea (Mattuschka) Lieblein) and chestnut (Castanea sativa Mill.) that are commonly used in flooring industry. Ultrasonic velocity, specific gravity, and radial, tangential and volumetric shrinkages...

  11. Effect of pressure applied during casting on temperatures beneath casts.

    Science.gov (United States)

    Deignan, Brian J; Iaquinto, Joseph M; Eskildsen, Scott M; Woodcock, Cassandra A; Owen, John R; Wayne, Jennifer S; Kuester, Victoria G

    2011-01-01

    Burns and pressure sores are common injuries during cast application. Various factors such as water temperature, padding, and cast material layers may play a role in these injuries; however, the effect of cast molding on temperatures and pressures has not been investigated. This raises the following questions, does the application of molding during cast application: (1) alter skin level temperatures in a variety of cast materials? and (2) risk inducing either thermal injury or pressure necrosis? An upper extremity model was created to measure pressure and temperature underneath casting materials. Cast padding, water bath temperature, and cast thickness were standardized. A 3-point mold was simulated using 3 casting materials-Fiberglass only, Plaster Only splint, and Plaster splint overwrapped with Fiberglass-while pressure and temperature were recorded. : Pressure application led to a statistically significant (PFiberglass combination reached an average peak temperature of 47.9°C, which was maintained for up to 6 minutes. Neither Fiberglass nor Plaster Only reached peak temperatures of this magnitude (average of 42.7 and 43.6°C, respectively). Peak (369 mm Hg) and highest residual (21 mm Hg) pressures were below harmful levels. Pressure application during casting is a risk factor for burn injuries. Care should be taken when molding a plaster splint overwrapped in fiberglass by waiting until the plaster has fully cooled. Combined with other known risk factors, the pressure from molding a cast could increase the likelihood of causing cutaneous burns.

  12. Ultrasonic Transducer Irradiation Test Results

    Energy Technology Data Exchange (ETDEWEB)

    Daw, Joshua [Idaho National Lab. (INL), Idaho Falls, ID (United States); Palmer, Joe [Idaho National Lab. (INL), Idaho Falls, ID (United States); Ramuhalli, Pradeep [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Keller, Paul [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Montgomery, Robert [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Chien, Hual-Te [Argonne National Lab. (ANL), Argonne, IL (United States); Kohse, Gordon [MIT (Massachusetts Inst. of Technology), Cambridge, MA (United States); Tittmann, Bernhard [Pennsylvania State Univ., University Park, PA (United States); Reinhardt, Brian [Pennsylvania State Univ., University Park, PA (United States); Rempe, Joy [Rempe and Associates, Idaho Falls, ID (United States)

    2015-02-01

    Ultrasonic technologies offer the potential for high-accuracy and -resolution in-pile measurement of a range of parameters, including geometry changes, temperature, crack initiation and growth, gas pressure and composition, and microstructural changes. Many Department of Energy-Office of Nuclear Energy (DOE-NE) programs are exploring the use of ultrasonic technologies to provide enhanced sensors for in-pile instrumentation during irradiation testing. For example, the ability of small diameter ultrasonic thermometers (UTs) to provide a temperature profile in candidate metallic and oxide fuel would provide much needed data for validating new fuel performance models. Other ongoing efforts include an ultrasonic technique to detect morphology changes (such as crack initiation and growth) and acoustic techniques to evaluate fission gas composition and pressure. These efforts are limited by the lack of identified ultrasonic transducer materials capable of long term performance under irradiation test conditions. For this reason, the Pennsylvania State University (PSU) was awarded an ATR NSUF project to evaluate the performance of promising magnetostrictive and piezoelectric transducers in the Massachusetts Institute of Technology Research Reactor (MITR) up to a fast fluence of at least 1021 n/cm2. The goal of this research is to characterize and demonstrate magnetostrictive and piezoelectric transducer operation during irradiation, enabling the development of novel radiation-tolerant ultrasonic sensors for use in Material Testing Reactors (MTRs). As such, this test is an instrumented lead test and real-time transducer performance data is collected along with temperature and neutron and gamma flux data. The current work bridges the gap between proven out-of-pile ultrasonic techniques and in-pile deployment of ultrasonic sensors by acquiring the data necessary to demonstrate the performance of ultrasonic transducers. To date, one piezoelectric

  13. Analysis of four dental alloys following torch/centrifugal and induction/ vacuum-pressure casting procedures.

    Science.gov (United States)

    Thompson, Geoffrey A; Luo, Qing; Hefti, Arthur

    2013-12-01

    Previous studies have shown casting methodology to influence the as-cast properties of dental casting alloys. It is important to consider clinically important mechanical properties so that the influence of casting can be clarified. The purpose of this study was to evaluate how torch/centrifugal and inductively cast and vacuum-pressure casting machines may affect the castability, microhardness, chemical composition, and microstructure of 2 high noble, 1 noble, and 1 base metal dental casting alloys. Two commonly used methods for casting were selected for comparison: torch/centrifugal casting and inductively heated/ vacuum-pressure casting. One hundred and twenty castability patterns were fabricated and divided into 8 groups. Four groups were torch/centrifugally cast in Olympia (O), Jelenko O (JO), Genesis II (G), and Liberty (L) alloys. Similarly, 4 groups were cast in O, JO, G, and L by an inductively induction/vacuum-pressure casting machine. Each specimen was evaluated for casting completeness to determine a castability value, while porosity was determined by standard x-ray techniques. Each group was metallographically prepared for further evaluation that included chemical composition, Vickers microhardness, and grain analysis of microstructure. Two-way ANOVA was used to determine significant differences among the main effects. Statistically significant effects were examined further with the Tukey HSD procedure for multiple comparisons. Data obtained from the castability experiments were non-normal and the variances were unequal. They were analyzed statistically with the Kruskal-Wallis rank sum test. Significant results were further investigated statistically with the Steel-Dwass method for multiple comparisons (α=.05). The alloy type had a significant effect on surface microhardness (Pcasting did not affect the microhardness of the test specimen (P=.465). Similarly, the interaction between the alloy and casting technique was not significant (P=.119). A high

  14. The casting of western sculpture during the XIXth century: sand casting versus lost wax casting

    NARCIS (Netherlands)

    Beentjes, T.P.C.

    2014-01-01

    This paper will discuss research into bronze casting techniques as practiced during the XIXth and early XXth century. Both natural sand casting (fonte au sable naturel) and lost wax casting (fonte à la cire perdue) were employed during this period and sometimes rivalled for commissions. Before the

  15. A Portable Ultrasonic Nondestructive Inspection System for Metal Matrix Composite Track Shoes

    Science.gov (United States)

    Mi, Bao; Zhao, Xiaoliang; Qian, Tao; Stevenson, Mark; Kwan, Chiman; Owens, Steven E.; Royer, Roger L.; Tittmann, Bernhard R.; Raju, Basavaraju B.

    2007-03-01

    Cast aluminum track shoes reinforced with metal matrix composite (MMC) inserts at heavy loading areas such as center splines and sprocket windows are light in weight, and can resist high temperature and wear. Various defects such as disbonds at the insert-substrate interface, cracks and porosity in the MMC layer, etc. can be introduced during the manufacturing process and/or in service. This paper presents a portable ultrasonic system to automatically inspect tank track shoes for disbond. Ultrasonic pulse/echo inspection has shown good reliability for disbond detection. A prototype sensor array fixture has been designed and fabricated to prove the feasibility. Good agreements between the sensor fixture results and ultrasonic C-scan images were obtained.

  16. Pulsed ultrasonic stir welding method

    Science.gov (United States)

    Ding, R. Jeffrey (Inventor)

    2013-01-01

    A method of performing ultrasonic stir welding uses a welding head assembly to include a plate and a rod passing through the plate. The rod is rotatable about a longitudinal axis thereof. In the method, the rod is rotated about its longitudinal axis during a welding operation. During the welding operation, a series of on-off ultrasonic pulses are applied to the rod such that they propagate parallel to the rod's longitudinal axis. At least a pulse rate associated with the on-off ultrasonic pulses is controlled.

  17. Fundamentals of ultrasonic phased arrays

    CERN Document Server

    Schmerr, Lester W

    2014-01-01

    This book describes in detail the physical and mathematical foundations of ultrasonic phased array measurements.?The book uses linear systems theory to develop a comprehensive model of the signals and images that can be formed with phased arrays. Engineers working in the field of ultrasonic nondestructive evaluation (NDE) will find in this approach a wealth of information on how to design, optimize and interpret ultrasonic inspections with phased arrays. The fundamentals and models described in the book will also be of significant interest to other fields, including the medical ultrasound and

  18. Thermodynamic stability of austenitic Ni-Mn-Cu cast iron

    Directory of Open Access Journals (Sweden)

    A. Janus

    2014-07-01

    Full Text Available The performed research was aimed at determining thermodynamic stability of structures of Ni-Mn-Cu cast iron castings. Examined were 35 alloys. The castings were tempered at 900 °C for 2 hours. Two cooling speeds were used: furnace-cooling and water-cooling. In the alloys with the nickel equivalent value less than 20,0 %, partial transition of austenite to martensite took place. The austenite decomposition ratio and the related growth of hardness was higher for smaller nickel equivalent value and was clearly larger in annealed castings than in hardened ones. Obtaining thermodynamically stable structure of castings requires larger than 20,0 % value of the nickel equivalent.

  19. Cast iron - a predictable material

    Directory of Open Access Journals (Sweden)

    Jorg C. Sturm

    2011-02-01

    Full Text Available High strength compacted graphite iron (CGI or alloyed cast iron components are substituting previously used non-ferrous castings in automotive power train applications. The mechanical engineering industry has recognized the value in substituting forged or welded structures with stiff and light-weight cast iron castings. New products such as wind turbines have opened new markets for an entire suite of highly reliable ductile iron cast components. During the last 20 years, casting process simulation has developed from predicting hot spots and solidification to an integral assessment tool for foundries for the entire manufacturing route of castings. The support of the feeding related layout of the casting is still one of the most important duties for casting process simulation. Depending on the alloy poured, different feeding behaviors and self-feeding capabilities need to be considered to provide a defect free casting. Therefore, it is not enough to base the prediction of shrinkage defects solely on hot spots derived from temperature fields. To be able to quantitatively predict these defects, solidification simulation had to be combined with density and mass transport calculations, in order to evaluate the impact of the solidification morphology on the feeding behavior as well as to consider alloy dependent feeding ranges. For cast iron foundries, the use of casting process simulation has become an important instrument to predict the robustness and reliability of their processes, especially since the influence of alloying elements, melting practice and metallurgy need to be considered to quantify the special shrinkage and solidification behavior of cast iron. This allows the prediction of local structures, phases and ultimately the local mechanical properties of cast irons, to asses casting quality in the foundry but also to make use of this quantitative information during design of the casting. Casting quality issues related to thermally driven

  20. Internal adaptation of cast titanium crowns

    Directory of Open Access Journals (Sweden)

    Sicknan Soares da Rocha

    2007-08-01

    Full Text Available As the adaptation of titanium crowns obtained by Rematitan Plus investment, specific for titanium, is not recognized to be suitable, this study evaluated the effect of the concentration of the specific liquid and the temperature of the mold of investments on the internal misfit of crowns cast on commercially pure titanium. Individual dies of epoxy resin were obtained, representing teeth prepared for full-crown restoration with a 6-degree axial surface convergence angle and shoulder (1.0 mm. For the waxing of each crown, a ring-shaped stainless steel matrix (8.0mm internal diameter; 7.5 mm height was adapted above the individual dies of epoxy resin. The Rematian Plus investment was mixed according to the manufacturer's instructions using two different concentrations of the specific liquid: 100%, 75%. Casting was performed in a Discovery Plasma Ar-arc vacuum-pressure casting machine with molds at temperatures of 430ºC, 515ºC and 600ºC. The crowns were cleaned individually in a solution (1% HF + 13% HNO3 for 10 min using a ultrasonic cleaner, with no internal adaptations, and luted with zinc phosphate cement under a 5 kg static load. The crown and die assemblies were embedded in resin and sectioned longitudinally. The area occupied by cement was observed using stereoscopic lens (10X and measured by the Leica Qwin image analysis system (mm². The data for each experimental condition (n=8 were analyzed by Kruskal-Wallis non-parametric test (á=0.05. The results showed that liquid dilution and the increase in mold temperature did not significantly influence the levels of internal fit of the cast titanium crowns. The lowest means (±SD of internal misfit were obtained for the 430ºC/100%: (7.25 mm² ±1.59 and 600ºC/100% (8.8 mm² ±2.25 groups, which presented statistically similar levels of internal misfit.

  1. Melting and casting of FeAl-based cast alloy

    Energy Technology Data Exchange (ETDEWEB)

    Sikka, V.K. [Oak Ridge National Lab., TN (United States); Wilkening, D. [Columbia Falls Aluminum Co., Columbia Falls, MT (United States); Liebetrau, J.; Mackey, B. [AFFCO, L.L.C., Anaconda, MT (United States)

    1998-11-01

    The FeAl-based intermetallic alloys are of great interest because of their low density, low raw material cost, and excellent resistance to high-temperature oxidation, sulfidation, carburization, and molten salts. The applications based on these unique properties of FeAl require methods to melt and cast these alloys into complex-shaped castings and centrifugal cast tubes. This paper addresses the melting-related issues and the effect of chemistry on the microstructure and hardness of castings. It is concluded that the use of the Exo-Melt{trademark} process for melting and the proper selection of the aluminum melt stock can result in porosity-free castings. The FeAl alloys can be melted and cast from the virgin and revert stock. A large variation in carbon content of the alloys is possible before the precipitation of graphite flakes occurs. Titanium is a very potent addition to refine the grain size of castings. A range of complex sand castings and two different sizes of centrifugal cast tubes of the alloy have already been cast.

  2. Monel Metal Castings

    Science.gov (United States)

    1935-07-17

    foot is adequate. A refractory , open sand should be used. Melting and Casting: The alloys are successfully produced from electro-nickel and copper...desirable if the charge is not chiefly Monel Metal scrap. About 0.1% magnesium should be ;ell stirred into the melt in the ladle before pouring. The addition...such as is used for the more refractory valve trim alloys. Carboloy tools probably can be used to advantage for the high silicon Monel Metal alloys

  3. The Effect of a Thin-Wall Casting Mould Cavity Filling Conditions on the Casting Surface Quality

    Directory of Open Access Journals (Sweden)

    Trytek A.

    2016-12-01

    Full Text Available The paper presents results of metallographic examination of faults occurring in the course of founding thin-walled cast-iron castings in furan resin sand molds. A non-conformance of the scab type was Observed on surface of the casting as well as sand buckles and cold shots. Studied the chemical composition by means of a scanning electron microscope in a region of casting defects: microanalysis point and microanalysis surface. Around the observed defects discloses high concentration of oxides of iron, manganese and silicon. A computer simulation of the casting process has been carried out with the objective to establish the cause of occurrence of cold shots on casting surface. The simulation was carried out with the use of NovaFlow & Solid program. We analyzed the flowing metal in the mold cavity. The main reason for the occurrence of casting defects on the surface of the casting was gating system, which caused turbulent flow of metal with a distinctive splash stream of liquid alloy.

  4. Repair welding of cast iron coated electrodes

    Science.gov (United States)

    Żuk, M.; Górka, J.; Dojka, R.; Czupryński, A.

    2017-08-01

    Welding cast iron is a complex production procedure. Repair welding was used to repair damaged or poorly made castings. This is due to a tendency to cracking of the material during welding as well as after it. Welding cast iron can be carried out on hot or on cold. Hot welding requires high heat material and the use of welding material in the form of cast iron. In the case of cold welding, it is possible to use different materials. Mostly used filler metals are nickel and copper based. The work shows the course of research concerning repairmen of ductile iron with arc welding method. For the reparation process four types of ESAB company coated electrodes dedicated for cast iron were used with diameter 3.2 and 4 mm: ES 18-8-6B (4mm), EB 150 (4mm), OK NiCl, EŻM. In the cast iron examined during the testing grooves were made using plasma methods, in order to simulate the removed casting flaws. Then the welding process with coated electrodes was executed. The process utilized low welding current row of 100A, so there would only be a small amount of heat delivered to the heat affected zone (HAZ). Short stitches were made, after welding it was hammered, in order to remove stresses. After the repair welding the part of studies commenced which purpose was finding surface defects using visual testing (VT) and penetration testing (PT). In the second part, a series of macro and microscopic studies were executed witch the purpose of disclosuring the structure. Then the hardness tests for welds cross sections were performed. An important aspect of welding cast iron is the colour of the padding weld after welding, more precisely the difference between the base material and padding weld, the use of different materials extra gives the extra ability to select the best variant. The research of four types of coated electrode was executed, based on the demands the best option in terms of aesthetic, strength and hardness.

  5. Casting larger polycrystalline silicon ingots

    Energy Technology Data Exchange (ETDEWEB)

    Wohlgemuth, J.; Tomlinson, T.; Cliber, J.; Shea, S.; Narayanan, M.

    1995-08-01

    Solarex has developed and patented a directional solidification casting process specifically designed for photovoltaics. In this process, silicon feedstock is melted in a ceramic crucible and solidified into a large grained semicrystalline silicon ingot. In-house manufacture of low cost, high purity ceramics is a key to the low cost fabrication of Solarex polycrystalline wafers. The casting process is performed in Solarex designed casting stations. The casting operation is computer controlled. There are no moving parts (except for the loading and unloading) so the growth process proceeds with virtually no operator intervention Today Solarex casting stations are used to produce ingots from which 4 bricks, each 11.4 cm by 11.4 cm in cross section, are cut. The stations themselves are physically capable of holding larger ingots, that would yield either: 4 bricks, 15 cm by 15 an; or 9 bricks, 11.4 cm by 11.4 an in cross-section. One of the tasks in the Solarex Cast Polycrystalline Silicon PVMaT Program is to design and modify one of the castings stations to cast these larger ingots. If successful, this effort will increase the production capacity of Solarex`s casting stations by 73% and reduce the labor content for casting by an equivalent percentage.

  6. Acoustic lens for capacitive micromachined ultrasonic transducers

    Science.gov (United States)

    Chang, Chienliu; Firouzi, Kamyar; Park, Kwan Kyu; Sarioglu, Ali Fatih; Nikoozadeh, Amin; Yoon, Hyo-Seon; Vaithilingam, Srikant; Carver, Thomas; Khuri-Yakub, Butrus T.

    2014-08-01

    Capacitive micromachined ultrasonic transducers (CMUTs) have great potential to compete with traditional piezoelectric transducers in therapeutic ultrasound applications. In this paper we have designed, fabricated and developed an acoustic lens formed on the CMUT to mechanically focus ultrasound. The acoustic lens was designed based on the paraxial theory and made of silicone rubber for acoustic impedance matching and encapsulation. The CMUT was fabricated based on the local oxidation of silicon (LOCOS) and fusion-bonding. The fabricated CMUT was verified to behave like an electromechanical resonator in air and exhibited wideband response with a center frequency of 2.2 MHz in immersion. The fabrication for the acoustic lens contained two consecutive mold castings and directly formed on the surface of the CMUT. Applied with ac burst input voltages at the center frequency, the CMUT with the acoustic lens generated an output pressure of 1.89 MPa (peak-to-peak) at the focal point with an effective focal gain of 3.43 in immersion. Compared to the same CMUT without a lens, the CMUT with the acoustic lens demonstrated the ability to successfully focus ultrasound and provided a viable solution to the miniaturization of the multi-modality forward-looking endoscopes without electrical focusing.

  7. Analysis of Defects in Castings Cast by Rheocasting Method SEED

    Directory of Open Access Journals (Sweden)

    Bryksi Stunova B.

    2016-09-01

    Full Text Available The paper analyses specific defects of castings produced by semi-solid casting process, especially rheocasting method SEED, which uses mechanical swirling for reaching proper structure in semisolid state with high content of solid fraction. Heat treated alloy AlSi7Mg0.3 was applied for producing an Engine Bracket casting part. For observing structure, metallographic observation by light and SEM microscopy was used. To analyse the process, software ProCAST was used to simulate the movements in shot chamber and filling of the mold.

  8. Lost-Wax Casting in Ancient China: New Discussion on Old Debates

    Science.gov (United States)

    Zhou, Weirong; Huang, Wei

    2015-07-01

    The possible use of lost-wax casting in China has long been a matter of controversy. Based on the study of pertinent ancient texts concerning the technical origins of lost-wax casting in China, direct examination of questioned ancient Chinese bronzes as well as definite lost-wax castings from both overseas and China, and modern production of objects using piece-mold casting, the authors point out their own conceptual ideas about ancient lost-wax casting as follows. First, the lost-wax casting technique does not have its earliest origins in ancient China but rather from the Sumerians in Mesopotamia, where it was predominantly used to cast small human and animal figures (statuettes). Next, some essential characteristics of the lost-wax casting technique can be identified from the point of view of a distortable soft starting model. The locally deformed shape of lost-wax castings is found to be variable. Finally, it is improper to consider the ease of extraction from the mold as the criterion for distinguishing lost-wax casting from piece-mold casting. It is therefore incorrect to conclude that the three-dimensional openwork decorations present on Chinese bronzes from the Spring and Autumn Period, and the Warring States Period, are fabricated using lost-wax castings.

  9. Microstructure Control of High-alloyed White Cast Iron

    Directory of Open Access Journals (Sweden)

    Kawalec M.

    2014-03-01

    Full Text Available This paper presents the results of studies of high-alloyed white cast iron modified with lanthanum, titanium, and aluminium-strontium. The samples were taken from four melts of high-vanadium cast iron with constant carbon and vanadium content and near-eutectic microstructure into which the tested inoculants were introduced in an amount of 1 wt% respective of the charge weight. The study included a metallographic examinations, mechanical testing, as well as hardness and impact resistance measurements taken on the obtained alloys. Studies have shown that different additives affect both the microstructure and mechanical properties of high-vanadium cast iron.

  10. Cast dielectric composite linear accelerator

    Science.gov (United States)

    Sanders, David M [Livermore, CA; Sampayan, Stephen [Manteca, CA; Slenes, Kirk [Albuquerque, NM; Stoller, H M [Albuquerque, NM

    2009-11-10

    A linear accelerator having cast dielectric composite layers integrally formed with conductor electrodes in a solventless fabrication process, with the cast dielectric composite preferably having a nanoparticle filler in an organic polymer such as a thermosetting resin. By incorporating this cast dielectric composite the dielectric constant of critical insulating layers of the transmission lines of the accelerator are increased while simultaneously maintaining high dielectric strengths for the accelerator.

  11. Improved Casting Furnace Conceptual Design

    Energy Technology Data Exchange (ETDEWEB)

    Fielding, Randall Sidney [Idaho National Lab. (INL), Idaho Falls, ID (United States); Tolman, David Donald [Idaho National Lab. (INL), Idaho Falls, ID (United States)

    2017-02-01

    In an attempt to ensure more consistent casting results and remove some schedule variance associated with casting, an improved casting furnace concept has been developed. The improved furnace uses the existing arc melter hardware and glovebox utilities. The furnace concept was designed around physical and operational requirements such as; a charge sized of less than 30 grams, high heating rates and minimal additional footprint. The conceptual model is shown in the report as well as a summary of how the requirements were met.

  12. Fiber-Reinforced Slip Castings

    Science.gov (United States)

    Blome, J. C.; Drennan, D. N.; Keeser, H. M.

    1982-01-01

    Addition of silica fibers greatly reduces shrinkage and cracking during casting of ceramics. Fiber-reinforced slip-cast silica ceramics are also tougher and have lower dielectric loss. Silica fibers are hyperpure material containing only 1 part per million total metal-ion impurities. Hyperpure fibers ensure high reflectance and allow casting to be fired at temperature greater than 2,200 degrees F without loss of strength from devitrification.

  13. Ultrasonically assisted extraction of bioactive principles from Quillaja Saponaria Molina

    Science.gov (United States)

    Cares, M. G.; Vargas, Y.; Gaete, L.; Sainz, J.; Alarcón, J.

    2010-01-01

    A study of ultrasonically assisted extraction of bioactive principles from Quillaja Saponaria Molina (Quillay) is presented. To address the problem it was studied the effects that could influence the extraction process through a two-level Factorial Design. The effects considered in the Experimental Design were: Granulometry, Extraction time, Acoustic Power and Acoustic Impedance. The production of the quillaja extracts is done with an aqueous extraction and the process is assisted by an ultrasonic field; no other solvents are used in its production. The final product only incorporates natural ingredients and raw materials, authorized for their use in food manufacturing processes. The principal factors affecting the ultrasonic extraction process were: Granulometry and Extraction time. The enhanced of ultrasonic assisted extraction ratio was measuring the increasing yield of extracted components, the extraction ratio was increased by ultrasonic effect and a reduction in extraction time was verified. In addition the process can be carried out at temperatures lower than the traditional way. The influence of ultrasound on the quality of bioactive principles was examined by HPLC technique and no influence of ultrasound on natural components was found.

  14. Recapping hemilaminoplasty for spinal surgical disorders using ultrasonic bone curette.

    Science.gov (United States)

    Matsuoka, Hidenori; Itoh, Yasunobu; Numazawa, Shinichi; Tomii, Masato; Watanabe, Kazuo; Hirano, Yoshitaka; Nakagawa, Hiroshi

    2012-01-01

    The authors present a novel method of the recapping hemilaminoplasty in a retrospective study of patients with spinal surgical disorders. This report describes the surgical technique and the results of hemilaminoplasty using an ultrasonic bone curette. The aim of this study was to examine the safety and effectiveness of the hemilaminoplasty technique with ultrasonic bone curette. Between April 2003 and July 2011, 33 patients with various spinal diseases (17 spinal tumors, 5 dural arteriovenous fistulas, 3 syringomyelia, 2 sacral perineural cysts, and 2 arachnoid cysts) were treated microsurgically by using an ultrasonic bone curette with scalpel blade and lightweight handpiece. The ultrasonic bone curette was used for division of lamina. After resection of the lesion, the excised lamina was replaced exactly in situ to its original anatomic position with a titanium plate and screw. Additional fusion technique was not required and the device was easy to handle. All patients were observed both neurologically and radiologically by dynamic plain radiographs and computed tomography (CT) scan. The operation was performed successfully and there were no instrument-related complications such as dural laceration, nerve root injury, and vessels injury. The mean number of resected and restored lamina was 1.7. CT confirmed primary bone fusion in all patients by 12 months after surgery. The ultrasonic bone curette is a useful instrument for recapping hemilaminoplasty in various spinal surgeries. This method allows anatomical reconstruction of the excised bone to preserve the posterior surrounding tissues.

  15. Production of ultrasonic vocalizations by Peromyscus mice in the wild

    Directory of Open Access Journals (Sweden)

    Vonhof Maarten J

    2006-02-01

    Full Text Available Abstract Background There has been considerable research on rodent ultrasound in the laboratory and these sounds have been well quantified and characterized. Despite the value of research on ultrasound produced by mice in the lab, it is unclear if, and when, these sounds are produced in the wild, and how they function in natural habitats. Results We have made the first recordings of ultrasonic vocalizations produced by two free-living species of mice in the genus Peromyscus (P. californicus and P. boylii on long term study grids in California. Over 6 nights, we recorded 65 unique ultrasonic vocalization phrases from Peromyscus. The ultrasonic vocalizations we recorded represent 7 different motifs. Within each motif, there was considerable variation in the acoustic characteristics suggesting individual and contextual variation in the production of ultrasound by these species. Conclusion The discovery of the production of ultrasonic vocalizations by Peromyscus in the wild highlights an underappreciated component in the behavior of these model organisms. The ability to examine the production of ultrasonic vocalizations in the wild offers excellent opportunities to test hypotheses regarding the function of ultrasound produced by rodents in a natural context.

  16. The power of sound: miniaturized medical implants with ultrasonic links

    Science.gov (United States)

    Wang, Max L.; Chang, Ting Chia; Charthad, Jayant; Weber, Marcus J.; Arbabian, Amin

    2017-05-01

    Miniaturized wirelessly powered implants capable of operating and communicating deep in the body are necessary for the next-generation of diagnostics and therapeutics. A major challenge in developing these minimally invasive implants is the tradeoff between device size, functionality, and operating depth. Here, we review two different wireless powering methods, inductive and ultrasonic power transfer, examine how to analyze their power transfer efficiency, and evaluate their potential for powering implantable medical devices. In particular, we show how ultrasonic wireless power transfer can address these challenges due to its safety, low attenuation, and millimeter wavelengths in the body. Finally, we demonstrate two ultrasonically powered implants capable of active power harvesting and bidirectional communication for closed-loop operation while functioning through multiple centimeters of tissue.

  17. Utilization of ultrasonic atomization for dust control in underground mining

    Science.gov (United States)

    Okawa, Hirokazu; Nishi, Kentaro; Kawamura, Youhei; Kato, Takahiro; Sugawara, Katsuyasu

    2017-07-01

    This study examined dust suppression using water particles generated by ultrasonic atomization (2.4 MHz) at low temperature (10 °C). Green tuff (4 µm), green tuff (6 µm), kaolin, and silica were used as dust samples. Even though ultrasonic atomization makes fine water particles, raising relative air humidity immediately was difficult at low temperature. However, remaining water particles that did not change to water vapor contributed to suppression of dust dispersion. Additionally, the effect of water vapor amount (absolute humidity) and water particles generated by ultrasonic atomization on the amount of dust dispersion was investigated using experimental data at temperatures of 10, 20, and 30 °C. Utilization of ultrasound atomization at low temperature has the advantages of low humidity increments in the working space and water particles remaining stable even with low relative air humidity.

  18. A Novel Application of Ultrasonic Imaging to Study Smoldering Combustion

    Science.gov (United States)

    Tse, S. D.; Anthenien, R. A.; Fernandez-Pello, A. Carlos; Miyasaka, K.

    1997-01-01

    An ultrasonic imaging technique has been developed to examine the propagation of a smolder reaction within a porous combustible material. The technique provides information about the location of a propagating smolder front, as well as line-of-sight average permeability variations of the smoldering material. The method utilizes the observation that transmission of an ultrasonic signal through a porous material increases with permeability. Since a propagating smolder reaction leaves behind char with a higher permeability than the original material, ultrasound transmission can be employed to monitor smolder progress. The technique can also be used to track the char evolution as it continues to react. Experiments are presented where the technique is applied to smoldering combustion in a two-dimensional geometry. The results have furthered the understanding of two-dimensional smolder, especially in identifying the controlling mechanisms leading to the transition from smoldering to flaming. The applicability of ultrasonic tomography to smoldering combustion has also been investigated.

  19. Ultrasonic and advanced methods for nondestructive testing and material characterization

    National Research Council Canada - National Science Library

    Chen, C. H

    2007-01-01

    ... and physics among others. There are at least two dozen NDT methods in use. In fact any sensor that can examine the inside of material nondestructively is useful for NDT. However the ultrasonic methods are still most popular because of its capability, flexibility, and relative cost effectiveness. For this reason this book places a heavy emphasis...

  20. Laboratory and Field Tests of Ultrasonic Sensors for Precision Sprayers

    Science.gov (United States)

    Reliable function of sensors under rough field conditions is required for the development of variable-rate sprayers to deliver pest control agents to tree liners in ornamental nurseries. Two ultrasonic sensors were examined to identify how their durability and detection stability would be influenced...

  1. Ultrasonic inspection and analysis techniques in green and dried lumber

    Science.gov (United States)

    Mark E. Schafer; Robert J. Ross; Brian K. Brashaw; Roy D. Adams

    1999-01-01

    Ultrasonic inspection of lumber has been under investigation for over 20 years, with little commercial impact. Recently, the USDA Forest Products Laboratory (FPL) developed ultrasound-based scanning technology to examine both green and dried lumber. In green lumber, the bacterial infection called wetwood (a significant source of degradation in oak at the kiln-drying...

  2. Ultrasonic measurements and technologies

    CERN Document Server

    Kočiš, Štefan

    1996-01-01

    An impulse for writing this book has originated from the effort to sum­ marize and publicise the acquired results of a research team at the De­ partment of Automation of the Faculty of Electrical Engineering and In­ formatics, Slovak Technical University in Bratislava. The research team has been involved for a long time with control problems for machine production mechanisms and, in recent (approximately 15) years, its effort was aimed mostly at the control of electrical servosystems of robots. Within this scope, the members of the authors' staff solved the State Re­ search Task Ultrasonic sensing of the position of a robot hand, which was coordinated by the Institute of Technical Cybernetics of the Slovak Academy of Sciences in Bratislava. The problem was solved in a complex way, i.e. from a conceptual de­ sign of the measurement, through the measurement and evaluation sys­ tem, up to connection to the control system of a robot. Compensation of the atmospheric influence on the precision of measurement,...

  3. Signal Processing Variables for Optimization of Flaw Detection in Composites Using Ultrasonic Guided Wave Scanning

    Science.gov (United States)

    Roth, Don J.; Cosgriff, Laura M.; Martin, Richard E.; Teemer, LeTarrie

    2004-01-01

    This study analyzes the effect of signal processing variables on the ability of the ultrasonic guided wave scan method at NASA Glenn Research Center to distinguish various flaw conditions in ceramic matrix composites samples. In the ultrasonic guided wave scan method, several time- and frequency-domain parameters are calculated from the ultrasonic guided wave signal at each scan location to form images. The parameters include power spectral density, centroid mean time, total energy (zeroth moment), centroid frequency, and ultrasonic decay rate. A number of signal processing variables are available to the user when calculating these parameters. These signal processing variables include 1) the time portion of the time-domain waveform processed, 2) integration type for the properties requiring integrations, 3) bounded versus unbounded integrations, 4) power spectral density window type, 5) and the number of time segments chosen if using the short-time fourier transform to calculate ultrasonic decay rate. Flaw conditions examined included delamination, cracking, and density variation.

  4. MnO2/CeO2 for catalytic ultrasonic degradation of methyl orange.

    Science.gov (United States)

    Zhao, He; Zhang, Guangming; Zhang, Quanling

    2014-05-01

    Catalytic ultrasonic degradation of aqueous methyl orange was studied in this paper. Heterogeneous catalyst MnO2/CeO2 was prepared by impregnation of manganese oxide on cerium oxide. Morphology and specific surface area of MnO2/CeO2 catalyst were characterized and its composition was determined. Results showed big differences between fresh and used catalyst. The removal efficiency of methyl orange by MnO2/CeO2 catalytic ultrasonic process was investigated. Results showed that ultrasonic process could remove 3.5% of methyl orange while catalytic ultrasonic process could remove 85% of methyl orange in 10 min. The effects of free radical scavengers were studied to determine the role of hydroxyl free radical in catalytic ultrasonic process. Results showed that methyl orange degradation efficiency declined after adding free radical scavengers, illustrating that hydroxyl free radical played an important role in degrading methyl orange. Theoretic analysis showed that the resonance size of cavitation bubbles was comparable with the size of catalyst particles. Thus, catalyst particles might act as cavitation nucleus and enhance ultrasonic cavitation effects. Measurement of H2O2 concentration in catalytic ultrasonic process confirmed this hypothesis. Effects of pre-adsorption on catalytic ultrasonic process were examined. Pre-adsorption significantly improved methyl orange removal. The potential explanation was that methyl orange molecules adsorbed on catalysts could enter cavitation bubbles and undergo stronger cavitation. Copyright © 2013 Elsevier B.V. All rights reserved.

  5. The study of ultrasonic reflex-radar waveguide coolant level gage for a nuclear reactor

    National Research Council Canada - National Science Library

    Mel'nikov, V.I; Ivanov, V.V; Teplyashin, I.A

    2016-01-01

    Results of experimental study of operation of ultrasonic reflex-radar waveguide level gage in water coolant at elevated parameters with pressure up to 18MPa and temperature up to 350°C are examined...

  6. Experimental investigations for the qualitative and quantitative determination of the influence of different casting systems on the mechanical characteristics of dental alloys with a high gold content

    OpenAIRE

    Kossel, Sandra

    2010-01-01

    With the development of casting systems it is to be made certain that the mechanical and physical characteristics of the cast piece correspond to the high requirements in the oral cavity. The aim of this present investigation was to examine the mechanical characteristics in dependency of the influence of different casting systems. Six samples off five different alloys were cast and compared with five different casting systems. The mechanical characteristics were determinated with the t...

  7. The Abrasive Wear Resistance of Chromium Cast Iron

    Directory of Open Access Journals (Sweden)

    Kopyciński D.

    2014-03-01

    Full Text Available The resistance of cast iron to abrasive wear depends on the metal abrasive hardness ratio. For example, hardness of the structural constituents of the cast iron metal matrix is lower than the hardness of ordinary silica sand. Also cementite, the basic component of unalloyed white cast iron, has hardness lower than the hardness of silica. Some resistance to the abrasive effect of the aforementioned silica sand can provide the chromium white cast iron containing in its structure a large amount of (Cr, Fe7C3 carbides characterised by hardness higher than the hardness of the silica sand in question. In the present study, it has been anticipated that the white cast iron structure will be changed by changing the type of metal matrix and the type of carbides present in this matrix, which will greatly expand the application area of castings under the harsh operating conditions of abrasive wear. Moreover, the study compares the results of abrasive wear resistance tests performed on the examined types of cast iron. Tests of abrasive wear resistance were carried out on a Miller machine. Samples of standard dimensions were exposed to abrasion in a double to-and-fro movement, sliding against the bottom of a trough filled with an aqueous abrasive mixture containing SiC + distilled water. The obtained results of changes in the sample weight were approximated with a power curve and shown further in the study.

  8. Ultrasonic stir welding process and apparatus

    Science.gov (United States)

    Ding, R. Jeffrey (Inventor)

    2009-01-01

    An ultrasonic stir welding device provides a method and apparatus for elevating the temperature of a work piece utilizing at least one ultrasonic heater. Instead of relying on a rotating shoulder to provide heat to a workpiece an ultrasonic heater is utilized to provide ultrasonic energy to the workpiece. A rotating pin driven by a motor assembly performs the weld on the workpiece. A handheld version can be constructed as well as a fixedly mounted embodiment.

  9. Application and development of ultrasonics in dentistry

    Directory of Open Access Journals (Sweden)

    Yen-Liang Chen

    2013-11-01

    Full Text Available Since the 1950s, dentistry's ultrasonic instruments have developed rapidly. Because of better visualization, operative convenience, and precise cutting ability, ultrasonic instruments are widely and efficiently applied in the dental field. This article describes the development and improvement of ultrasonic instruments in several dental fields. Although some issues still need clarification, the results of previous studies indicate that ultrasonic instruments have a high potential to become convenient and efficient dental tools and deserve further development.

  10. W.E.B. Du Bois and Caste Education: Racial Capitalist Schooling from Reconstruction to Jim Crow

    Science.gov (United States)

    Pierce, Clayton

    2017-01-01

    This essay provides the first account and examination of caste education in the work of W.E.B. Du Bois. In so doing, I argue that caste education plays a central role in realizing the political and social goals of racial capitalist society for Du Bois. Using Du Bois's caste analytic, I take up and articulate three biopolitical governing strategies…

  11. Applications of a nanocomposite-inspired in-situ broadband ultrasonic sensor to acousto-ultrasonics-based passive and active structural health monitoring.

    Science.gov (United States)

    Liu, Menglong; Zeng, Zhihui; Xu, Hao; Liao, Yaozhong; Zhou, Limin; Zhang, Zhong; Su, Zhongqing

    2017-07-01

    A novel nanocomposite-inspired in-situ broadband ultrasonic sensor previously developed, with carbon black as the nanofiller and polyvinylidene fluoride as the matrix, was networked for acousto-ultrasonic wave-based passive and active structural health monitoring (SHM). Being lightweight and small, this kind of sensor was proven to be capable of perceiving strain perturbation in virtue of the tunneling effect in the formed nanofiller conductive network when acousto-ultrasonic waves traverse the sensor. Proof-of-concept validation was implemented, to examine the sensor performance in responding to acousto-ultrasonic waves in a broad frequency regime: from acoustic emission (AE) of lower frequencies to guided ultrasonic waves (GUWs) of higher frequencies. Results have demonstrated the high fidelity, ultrafast response and high sensitivity of the sensor to acousto-ultrasonic waves up to 400kHz yet with an ultra-low magnitude (of the order of micro-strain). The sensor is proven to possess sensitivity and accuracy comparable with commercial piezoelectric ultrasonic transducers, whereas with greater flexibility in accommodating curved structural surfaces. Application paradigms of using the sensor for damage evaluation have spotlighted the capability of the sensor in compromising "sensing cost" with "sensing effectiveness" for passive AE- or active GUW-based SHM. Copyright © 2017 Elsevier B.V. All rights reserved.

  12. Methods for the In-Situ Characterization of Cast Austenitic Stainless Steel Microstructures

    Science.gov (United States)

    Ramuhalli, P.; Good, M. S.; Harris, R. J.; Bond, L. J.; Ruud, C. O.; Diaz, A. A.; Anderson, M. T.

    2011-06-01

    Cast austenitic stainless steel (CASS) that was commonly used in U.S. nuclear power plants is a coarse-grained, elastically anisotropic material. Its engineering properties made it a material of choice for selected designs of nuclear power reactor systems. However, the material manufacturing and fabrication processes result in a variety of coarse-grain microstructures that make current ultrasonic in-service inspection of components quite challenging. To address inspection needs, new ultrasonic inspection approaches are being sought. However, overcoming the deleterious and variable effects of the microstructure on the interrogating ultrasonic beam may require knowledge of the microstructure, for potential optimization of inspection parameters to enhance the probability of detection (POD). The ability to classify microstructure type (e.g. polycrystalline or columnar) has the potential to guide selection of optimal NDE approaches. This paper discusses the application of ultrasonic and electromagnetic methods for classifying CASS microstructures, when making measurements from the outside surface of the component. Results to date demonstrate the potential of these measurements to discriminate between two consistent microstructures—equiaxed-grain material versus columnar-grain material. The potential for fusion of ultrasonic and electromagnetic measurements for in-situ microstructure characterization in CASS materials will be explored.

  13. Prediction of ultrasonic properties from grain angle

    Science.gov (United States)

    M.F. Kabir

    2001-01-01

    The ultrasonic properties of rubber wood were evaluated in three main symmetry axes – longitudinal (L), radial (R) and tangential direction and also at an angle rotating from the symmetry axes at different moisture content. The ultrasonic velocity were determined with a commercial ultrasonic tester of 45 kHz pulsed longitudinal waves. The experimental results were...

  14. theory of batchwise centrifugal casting

    NARCIS (Netherlands)

    Biesheuvel, P.M.; Biesheuvel, Pieter Maarten; Nijmeijer, Arian; Verweij, H.

    1998-01-01

    In batchwise centrifugal casting a cylindrical mold is filled with suspension and rotated rapidly around its axis. This results in the movement of the particulate phase toward the cylinder wall and the formation of a tubular cast. Theory is presented for particle transport in the suspension phase

  15. Ultrasonic ash/pyrite liberation

    Energy Technology Data Exchange (ETDEWEB)

    Yungman, B.A.; Buban, K.S.; Stotts, W.F.

    1990-06-01

    The objective of this project was to develop a coal preparation concept which employed ultrasonics to precondition coal prior to conventional or advanced physical beneficiation processes such that ash and pyrite separation were enhanced with improved combustible recovery. Research activities involved a series of experiments that subjected three different test coals, Illinois No. 6, Pittsburgh No. 8, and Upper Freeport, ground to three different size fractions (28 mesh [times] 0, 200 mesh [times] 0, and 325 mesh [times] 0), to a fixed (20 kHz) frequency ultrasonic signal prior to processing by conventional and microbubble flotation. The samples were also processed by conventional and microbubble flotation without ultrasonic pretreatment to establish baseline conditions. Product ash, sulfur and combustible recovery data were determined for both beneficiation processes.

  16. Ultrasonic techniques for fluids characterization

    CERN Document Server

    Povey, Malcolm J W

    1997-01-01

    This book is a comprehensive and practical guide to the use of ultrasonic techniques for the characterization of fluids. Focusing on ultrasonic velocimetry, the author covers the basic topics and techniques necessaryfor successful ultrasound measurements on emulsions, dispersions, multiphase media, and viscoelastic/viscoplastic materials. Advanced techniques such as scattering, particle sizing, and automation are also presented. As a handbook for industrial and scientific use, Ultrasonic Techniques for Fluids Characterization is an indispensable guide to chemists and chemical engineers using ultrasound for research or process monitoring in the chemical, food processing, pharmaceutical, cosmetic, biotechnology,and fuels industries. Key Features * Appeals to anyone using ultrasound to study fluids * Provides the first detailed description of the ultrasound profiling technique for dispersions * Describes new techniques for measuring phase transitions and nucleation, such as water/ice and oil/fat * Presents the l...

  17. Flexible ultrasonic pipe inspection apparatus

    Science.gov (United States)

    Jenkins, Charles F.; Howard, Boyd D.

    1998-01-01

    A flexible, modular ultrasonic pipe inspection apparatus, comprising a flexible, hollow shaft that carries a plurality of modules, including at least one rotatable ultrasonic transducer, a motor/gear unit, and a position/signal encoder. The modules are connected by flexible knuckle joints that allow each module of the apparatus to change its relative orientation with respect to a neighboring module, while the shaft protects electrical wiring from kinking or buckling while the apparatus moves around a tight corner. The apparatus is moved through a pipe by any suitable means, including a tether or drawstring attached to the nose or tail, differential hydraulic pressure, or a pipe pig. The rotational speed of the ultrasonic transducer and the forward velocity of the apparatus are coordinated so that the beam sweeps out the entire interior surface of the pipe, enabling the operator to accurately assess the condition of the pipe wall and determine whether or not leak-prone corrosion damage is present.

  18. [Follow-up studies and clinical evaluation of model cast dentures with periodontal and periodonto-gingival support].

    Science.gov (United States)

    Ebersbach, W; Lesche, M

    1977-11-01

    The authors examined 746 cast denture constructions with an average wearing time of 6 years to study the influence of cast denture constructions on caries increment. The mode of wear of the cast denture constructions had no influence on caries incidence, whereas effects exerted by the duration of wear and the presence of soft deposits could be detected. The evaluation of the functional performance of cast denture constructions showed that the clinical serviceability amounts to more than 8 years.

  19. Cast and splint immobilization: complications.

    Science.gov (United States)

    Halanski, Matthew; Noonan, Kenneth J

    2008-01-01

    During the past three decades, internal fixation has become increasingly popular for fracture management and limb reconstruction. As a result, during their training, orthopaedic surgeons receive less formal instruction in the art of extremity immobilization and cast application and removal. Casting is not without risks and complications (eg, stiffness, pressure sores, compartment syndrome); the risk of morbidity is higher when casts are applied by less experienced practitioners. Certain materials and methods of ideal cast and splint application are recommended to prevent morbidity in the patient who is at high risk for complications with casting and splinting. Those at high risk include the obtunded or comatose multitrauma patient, the patient under anesthesia, the very young patient, the developmentally delayed patient, and the patient with spasticity.

  20. Concurrent ultrasonic weld evaluation system

    Science.gov (United States)

    Hood, Donald W.; Johnson, John A.; Smartt, Herschel B.

    1987-01-01

    A system for concurrent, non-destructive evaluation of partially completed welds for use in conjunction with an automated welder. The system utilizes real time, automated ultrasonic inspection of a welding operation as the welds are being made by providing a transducer which follows a short distance behind the welding head. Reflected ultrasonic signals are analyzed utilizing computer based digital pattern recognition techniques to discriminate between good and flawed welds on a pass by pass basis. The system also distinguishes between types of weld flaws.

  1. High temperature corrosion of cast irons and cast steels in dry air

    Energy Technology Data Exchange (ETDEWEB)

    Tholence, F.; Norell, M. [Chalmers Univ. of Technology, Goeteborg (Sweden). Dept. of Engineering Metals

    2001-07-01

    The oxidation in dry air of four cast alloys intended for exhaust gas systems has been examined. Particular interest was directed to how the oxide growth was related to the microstructures. The examined alloys were two cast ductile irons, a SiMo alloy (Fe3,86Si0,6Mo3C) and a Ni-Resist alloy (Fe32Ni5,3Si2,1C), and two cast stainless steels, one ferritic (Fe18Cr2,1Mn0,32C) and one austenitic (Fe20Cr9Ni0,47C). Coupons were oxidised for 50 h at temperatures between 650 C and 1050 C. The samples were characterised by using XRD, SEM/EDX and AES. As expected, the overall oxide thickness increased with temperature and partial spallation occurred at the highest temperatures for all alloys. Porous Fe oxide nodules nucleate at the graphite nodules on the ductile irons. These Fe-oxide nodules formed above a continuous layer of Fe-Si-oxide for the SiMo and mixed Fe-Ni-Si oxides for the Ni-Resist. The total oxide thickness is about (60 {mu}m). Thick oxides at the interdendritic regions in the cast steels were attributed to non-Cr-carbides. Segregation of Cr directed the formation of iron oxide nodules to the centre of the dendrites in the austenitic alloy. (orig.)

  2. Inverse thermal analysis method to study solidification in cast iron

    DEFF Research Database (Denmark)

    Dioszegi, Atilla; Hattel, Jesper

    2004-01-01

    Solidification modelling of cast metals is widely used to predict final properties in cast components. Accurate models necessitate good knowledge of the solidification behaviour. The present study includes a re-examination of the Fourier thermal analysis method. This involves an inverse numerical...... solution of a 1-dimensional heat transfer problem connected to solidification of cast alloys. In the analysis, the relation between the thermal state and the fraction solid of the metal is evaluated by a numerical method. This method contains an iteration algorithm controlled by an under relaxation term...... was developed in order to investigate the thermal behaviour of the solidifying metal. Three cylindrically shaped cast samples surrounded by different cooling materials were introduced in the same mould allowing a common metallurgical background for samples solidifying at different cooling rates. The proposed...

  3. Analytical Ultrasonics in Materials Research and Testing

    Science.gov (United States)

    Vary, A.

    1986-01-01

    Research results in analytical ultrasonics for characterizing structural materials from metals and ceramics to composites are presented. General topics covered by the conference included: status and advances in analytical ultrasonics for characterizing material microstructures and mechanical properties; status and prospects for ultrasonic measurements of microdamage, degradation, and underlying morphological factors; status and problems in precision measurements of frequency-dependent velocity and attenuation for materials analysis; procedures and requirements for automated, digital signal acquisition, processing, analysis, and interpretation; incentives for analytical ultrasonics in materials research and materials processing, testing, and inspection; and examples of progress in ultrasonics for interrelating microstructure, mechanical properites, and dynamic response.

  4. Investigation of Noise in Electronic Ultrasonic Systems

    Directory of Open Access Journals (Sweden)

    Paulius Adomavičius

    2011-03-01

    Full Text Available Noise models in ultrasonic control system have been investigated. Ultrasonic system channel consist of exciting generator, ultrasonic transducer, amplitude limiter, amplifier, low band filter and A/D converter. The ultrasonic transducers have been described as Von Hippel model, Van Dyke model or improved Van Dyke model. Advantages and disadvantages of these models are discussed in this paper. Noise models of amplitude limiter and linear operational amplifier are presented. The summary results of calculated noise spectral density of ultrasonic system channel have been presented.Article in Lithuanian

  5. Integrated Ultrasonic-Photonic Devices

    DEFF Research Database (Denmark)

    Barretto, Elaine Cristina Saraiva

    This thesis deals with the modeling, design, fabrication and characterization of integrated ultrasonic-photonic devices, with particular focus on the use of standard semiconductor materials such as GaAs and silicon. The devices are based on the use of guided acoustic waves to modulate the light...

  6. Ultrasonic verification of composite structures

    NARCIS (Netherlands)

    Pelt, Maurice; de Boer, Robert Jan; Schoemaker, Christiaan; Sprik, Rudolf

    2014-01-01

    Ultrasonic Verification is a new method for the monitoring large surface areas of CFRP by ultrasound with few sensors. The echo response of a transmitted pulse through the structure is compared with the response of an earlier obtained reference signal to calculate a fidelity parameter.

  7. Ultrasonic-impact grinder system

    Science.gov (United States)

    Calkins, N.C.

    1982-09-30

    The disclosure relates to an ultrasonic impact grinding apparatus utilizing a counterweight to set an unloaded friction free condition. An added weight is used to optimize feed rate in accordance with the material to be cut, tool size and the like.

  8. Atmospheric contamination during ultrasonic scaling

    NARCIS (Netherlands)

    Timmerman, MF; Menso, L; Steinfort, J; van Winkelhoff, AJ; van der Weijden, GA

    Objective: The aim of this study was to determine the microbial atmospheric contamination during initial periodontal treatment using a piezoelectric ultrasonic scaler in combination with either high-volume evacuation (HVE) or conventional dental suction (CDS). Methods: The study included 17

  9. Structural Phase Evolution in Ultrasonic-Assisted Friction Stir Welded 2195 Aluminum Alloy Joints

    Science.gov (United States)

    Eliseev, A. A.; Fortuna, S. V.; Kalashnikova, T. A.; Chumaevskii, A. V.; Kolubaev, E. A.

    2017-10-01

    The authors examined the structural and phase state of fixed joints produced by method of friction stir welding (FSW) and ultrasonic-assisted friction stir welding (UAFSW) from extruded profile of aluminum alloy AA2195. In order to identify the role of ultrasonic application in the course of welding, such characteristics, as volume fraction and average size of secondary particles are compared in the base material and stir zones of FSW and UAFSW joints. By applying the methods of SEM and TEM analysis, researchers established the complex character of phase transitions as a result of ultrasonic application.

  10. Casting for infantile scoliosis: the pitfall of increased peak inspiratory pressure.

    Science.gov (United States)

    Dhawale, Arjun A; Shah, Suken A; Reichard, Samantha; Holmes, Laurens; Brislin, Robert; Rogers, Kenneth; Mackenzie, William G

    2013-01-01

    Serial cast correction is a popular treatment option for progressive infantile scoliosis. Body casting can lead to chest and abdominal expansion restriction and result in decreased chest wall compliance. There are no studies evaluating the effects of casting on ventilation in infantile scoliosis. This study examines changes in peak inspiratory pressure (PIP) during serial casting for infantile scoliosis. We retrospectively reviewed data obtained from 37 serial Cotrel elongation, derotation, and flexion cast corrections in patients with infantile scoliosis. Patient demographics, radiographic measurements, and anesthesia data were recorded. Anesthesia technique was standardized: children were intubated with rigid endotracheal tubes (ETTs); tidal volume was held constant at 8 to 10 cm(3)/kg using volume control ventilation; and PIP was recorded at baseline, after cast application before window cutout, and after window cutout before extubation. Any complications were documented. We assessed the PIP changes with a repeated measures analysis of variance (ANOVA). The mean age at first casting was 21.8 months (range, 12 to 42 mo) and mean follow-up since first casting was 22.4 months (range, 13 to 40 mo) with mean major Cobb angle of 53±15 degrees. The mean PIP was 15.5±4.9 cm H(2)O before casting, 31.9±7.9 cm H(2)O after cast application, and 20.4±5.6 cm H2O after making windows. There was a 106% increase after casting and 32% increase after window cutout from the baseline PIP levels. There was a significant difference in PIP on repeated measures ANOVA (Pcasting and another had delayed difficulty in breathing. Casting resulted in an increased PIP due to transient restrictive pulmonary process; after windows were cut out, the PIP reduced but not to baseline. In patients with underlying pulmonary disease, the casting process may induce respiratory complications, and a proper period of observation after casting is necessary. Case series, level 4.

  11. Sixty Years of Casting Research

    Science.gov (United States)

    Campbell, John

    2015-11-01

    The 60 years of solidification research since the publication of Chalmer's constitutional undercooling in 1953 has been a dramatic advance of understanding which has and continues to be an inspiration. In contrast, 60 years of casting research has seen mixed fortunes. One of its success stories relates to improvements in inoculation of gray irons, and another to the discovery of spheroidal graphite iron, although both of these can be classified as metallurgical rather than casting advances. It is suggested that true casting advances have dated from the author's lab in 1992 when a critical surface turbulence condition was defined for the first time. These last 20 years have seen the surface entrainment issues of castings developed to a sufficient sophistication to revolutionize the performance of light alloy and steel foundries. However, there is still a long way to go, with large sections of the steel and Ni-base casting industries still in denial that casting defects are important or even exist. The result has been that special ingots are still cast poorly, and shaped casting operations have suffered massive losses. For secondary melted and cast materials, electro-slag remelting has the potential to be much superior to expensive vacuum arc remelting, which has cost our aerospace and defense industries dearly over the years. This failure to address and upgrade our processing of liquid metals is a serious concern, since the principle entrainment defect, the bifilm, is seen as the principle initiator of cracks in metals; in general, bifilms are the Griffith cracks that initiate failures by cracking. A new generation of crack resistant metals and engineering structures can now be envisaged.

  12. Fan Fuel Casting Final Report

    Energy Technology Data Exchange (ETDEWEB)

    Imhoff, Seth D. [Los Alamos National Lab. (LANL), Los Alamos, NM (United States)

    2017-09-28

    LANL was approached to provide material and design guidance for a fan-shaped fuel element. A total of at least three castings were planned. The first casting is a simple billet mold to be made from high carbon DU-10Mo charge material. The second and third castings are for optimization of the actual fuel plate mold. The experimental scope for optimization is only broad enough for a second iteration of the mold design. It is important to note that partway through FY17, this project was cancelled by the sponsor. This report is being written in order to capture the knowledge gained should this project resume at a later date.

  13. Slip-Cast Superconductive Parts

    Science.gov (United States)

    Wise, Stephanie A.; Buckley, John D.; Vasquez, Peter; Buck, Gregory M.; Hicks, Lana P.; Hooker, Matthew W.; Taylor, Theodore D.

    1993-01-01

    Complex shapes fabricated without machining. Nonaqueous slip-casting technique used to form complexly shaped parts from high-temperature superconductive materials like YBa(2)Cu(3)O(7-delta). Such parts useful in motors, vibration dampers, and bearings. In process, organic solvent used as liquid medium. Ceramic molds made by lost-wax process used instead of plaster-of-paris molds, used in aqueous slip-casting but impervious to organic solvents and cannot drain away liquid medium. Organic-solvent-based castings do not stick to ceramic molds as they do to plaster molds.

  14. Primary Crystallization Studies and Abrasion Analysis of Cr-Ni-Mo Cast Steel

    Directory of Open Access Journals (Sweden)

    Studnicki A.

    2015-12-01

    Full Text Available The article shows results of studies of primary crystallization and wear resistance of Cr-Ni-Mo cast steel intended for work in corrosive and abrasive conditions. The studies of primary crystallization were conducted with use of TDA method and modified tester allowing measurement casting cooling time influence on the cooling and crystallization curves of studied alloys. After heat treatment of examined cast steel wear tests of the samples were conducted on pin-on-disc type device.

  15. Anodization of cast aluminium alloys produced by different casting methods

    Directory of Open Access Journals (Sweden)

    K. Labisz

    2008-08-01

    Full Text Available In this paper the usability of two casting methods, of sand and high pressure cast for the anodization of AlSi12 and AlSi9Cu3 aluminium cast alloys was investigated. With defined anodization parameters like electrolyte composition and temperature, current type and value a anodic alumina surface layer was produced. The quality, size and properties of the anodic layer was investigated after the anodization of the chosen aluminium cast alloys. The Alumina layer was observed used light microscope, also the mechanical properties were measured as well the abrasive wear test was made with using ABR-8251 equipment. The researches included analyze of the influence of chemical composition, geometry and roughness of anodic layer obtained on aluminum casts. Conducted investigations shows the areas of later researches, especially in the direction of the possible, next optimization anodization process of aluminum casting alloys, for example in the range of raising resistance on corrosion to achieve a suitable anodic surface layer on elements for increasing applications in the aggressive environment for example as materials on working building constructions, elements in electronics and construction parts in air and automotive industry.

  16. 14 CFR 23.621 - Casting factors.

    Science.gov (United States)

    2010-01-01

    ... 14 Aeronautics and Space 1 2010-01-01 2010-01-01 false Casting factors. 23.621 Section 23.621... Casting factors. (a) General. The factors, tests, and inspections specified in paragraphs (b) through (d... structural castings except castings that are pressure tested as parts of hydraulic or other fluid systems and...

  17. Modelling of flow phenomena during DC casting

    NARCIS (Netherlands)

    Zuidema, J.

    2005-01-01

    Modelling of Flow Phenomena during DC Casting Jan Zuidema The production of aluminium ingots, by semi-continuous casting, is a complex process. DC Casting stands for direct chill casting. During this process liquid aluminium transforms to solid aluminium while cooling down. This is not an

  18. Some Theoretical Considerations on Caste

    Directory of Open Access Journals (Sweden)

    Madhusudan Subedi

    2014-05-01

    Full Text Available Caste as a system of social stratification was an encompassing system in the past. There was reciprocal system of exchange goods and services. With time, occupation and mode of generation of livelihood of various caste groups changed, and the traditional form of jajmani system fizzled out. This paper provides an account of changing perspectives of caste relations in social science writing and political discourse. The discourse of caste has been shifted from ritual hierarchy and social discrimination to an instrument to mobilize people for economic and political gain. DOI: http://dx.doi.org/10.3126/dsaj.v7i0.10437 Dhaulagiri Journal of Sociology and Anthropology Vol. 7, 2013; 51-86

  19. The CAST Time Projection Chamber

    CERN Document Server

    Autiero, D.; Carmona, J.M.; Cebrian, S.; Chesi, E.; Davenport, M.; Delattre, M.; Di Lella, L.; Formenti, F.; Irastorza, I.G.; Gomez, H.; Hasinoff, M.; Lakic, B.; Luzon, G.; Morales, J.; Musa, L.; Ortiz, A.; Placci, A.; Rodriguez, A.; Ruz, J.; Villar, J.A.; Zioutas, K.

    2007-01-01

    One of the three X-ray detectors of the CAST experiment searching for solar axions is a Time Projection Chamber (TPC) with a multi-wire proportional counter (MWPC) as a readout structure. Its design has been optimized to provide high sensitivity to the detection of the low intensity X-ray signal expected in the CAST experiment. A low hardware threshold of 0.8 keV is safely set during normal data taking periods, and the overall efficiency for the detection of photons coming from conversion of solar axions is 62 %. Shielding has been installed around the detector, lowering the background level to 4.10 x 10^-5 counts/cm^2/s/keV between 1 and 10 keV. During phase I of the CAST experiment the TPC has provided robust and stable operation, thus contributing with a competitive result to the overall CAST limit on axion-photon coupling and mass.

  20. The effect of EDTA with and without ultrasonics on removal of the smear layer.

    Science.gov (United States)

    Kuah, Hong-Guan; Lui, Jeen-Nee; Tseng, Patrick S K; Chen, Nah-Nah

    2009-03-01

    This study evaluated in vitro effectiveness of 17% EDTA with and without ultrasonics on smear layer removal. One hundred and five extracted premolars randomly divided into seven groups were instrumented with different final irrigating protocols: group A (Sal3US), saline for 3 minutes with ultrasonics; groups B (Na3) and C (Na3US), 1% sodium hypochlorite for 3 minutes without and with ultrasonics, respectively; groups D (ED3) and E (ED3US), 17% EDTA for 3 minutes without and with ultrasonics, respectively; and groups F (ED1) and G (ED1US), 17% EDTA for 1 minute without and with ultrasonics, respectively. Specimens were examined under scanning electron microscope and scored for smear layer and debris removal. Statistical analysis showed that groups with EDTA and ultrasonic irrigation, groups E (ED3US) and G (ED1US), had significantly more specimens with complete smear layer and debris removal. There was no significant difference between groups E (ED3US) and G (ED1US). A 1-minute application of combined use of EDTA and ultrasonics is efficient for smear layer and debris removal in the apical region of the root canal.

  1. Ultrasonic oil recovery and salt removal from refinery tank bottom sludge.

    Science.gov (United States)

    Hu, Guangji; Li, Jianbing; Thring, Ronald W; Arocena, Joselito

    2014-01-01

    The oil recovery and salt removal effects of ultrasonic irradiation on oil refinery tank bottom sludge were investigated, together with those of direct heating. Ultrasonic power, treatment duration, sludge-to-water ratio, and initial sludge-water slurry temperature were examined for their impacts on sludge treatment. It was found that the increased initial slurry temperature could enhance the ultrasonic irradiation performance, especially at lower ultrasonic power level (i.e., 21 W), but the application of higher-power ultrasound could rapidly increase the bulk temperature of slurry. Ultrasonic irradiation had a better oil recovery and salt removal performance than direct heating treatment. More than 60% of PHCs in the sludge was recovered at an ultrasonic power of 75 W, a treatment duration of 6 min, an initial slurry temperature of 25°C, and a sludge-to-water ratio of 1:4, while salt content in the recovered oil was reduced to refinery feedstock oil. In general, ultrasonic irradiation could be an effective method in terms of oil recovery and salt removal from refinery oily sludge, but the separated wastewater still contains relatively high concentrations of PHCs and salt which requires proper treatment.

  2. Note: Piezoelectric polymers as transducers for the ultrasonic-reflection method and the application in mechanical property-screening of coatings

    Science.gov (United States)

    Wegener, Michael; Oehler, Harald; Lellinger, Dirk; Alig, Ingo

    2012-01-01

    In the last years, non-destructive ultrasonic testing methods are more and more frequently employed in order to investigate the drying and curing processes of different coatings. Among them an ultrasonic reflection method was developed allowing the simultaneous measurement with longitudinal and transversal waves. In order to generate the ultrasonic pulse, piezoelectric ceramics or oxides are usually used as transducer materials which are connected to a delay line. Here, we demonstrate a similar approach for the ultrasonic reflection method installing piezoelectric polymers as ultrasonic transducer materials. In detail, poly(vinylidene fluoride and trifluoroethylene) [P(VDF-TrFE)] copolymers were prepared as piezoelectric transducer layers directly onto the metallization of glass delay lines avoiding additional bonding processes. The film preparation was carried out by solvent casting the polymer onto an area with a diameter of 12 mm and is optimized so that relatively homogeneous polymer layers with thicknesses between 14 and 35 μm are adjusted by the deposited amount of the polymer. Electrical poling renders the polymer piezoelectric. The ultrasonic properties of the P(VDF-TrFE) transducer and their usability for the ultrasonic reflection method are described also in comparison to previous measurements using LiNbO3 transducer.

  3. Machine Casting of Ferrous Alloys

    Science.gov (United States)

    1974-09-01

    unit 23 7 Rear view of casting unit 23 8 Induction coil with crucible in place 24 9 Refractory components of casting system 24 10 Multiple...used in small, bottom-pour ladles . The stirring required by the Rheocasting proce- dures is to be accomplished by the paddle assembly shown in Figure...bonded carbide coating with refractory oxide layer on the final sur- face. (c) Diffusion bonded carbide coating ’ith diffusion bonded oxide layer m

  4. Synthesis mechanism and improved (100) oriented NaNbO{sub 3} templates by ultrasonication

    Energy Technology Data Exchange (ETDEWEB)

    Ramdasi, O. A.; Kolekar, Y. D.; Kambale, R. C., E-mail: rckambale@gmail.com [Department of Physics, Savitribai Phule Pune University, Pune-411 007, Maharashtra (India); Kim, D. J.; Song, T. K. [School of Nano and Advanced Materials Engineering, Changwon National University, Gyeongnam 641-773 (Korea, Republic of)

    2016-05-23

    The plate-like NaNbO{sub 3} (NN) templates with (100) preferential orientation was synthesized from bismuth layer structured ferroelectric Bi{sub 2.5}Na{sub 3.5}Nb{sub 5}O{sub 18} (BNN) precursor by topochemical microcrystal conversion (TMC) method. The large platelets of BNN were first obtained by molten salt synthesis at the 1125 °C with a salt-to oxide weight ratio 1.5: 1. The anisotropic NN templates were derived from BNN at the 975 °C with BNN/ Na{sub 2}CO{sub 3} molar ratio of 1:1.5. The NaNbO{sub 3} templates have an average length of ~ 10-14 µm. The NN templates retains their elemental constitutes of Na, Nb and O in stoichiometric proportion. The effect of ultrasonication on the orientation factor (F{sub h00}) of NN templates was understood by X-ray diffraction (XRD) and scanning electron microscopy (SEM) results. The degree of (100) orientation of as synthesized NN templates (~57%) was found to be increased (~89%) after ultrasonication. Moreover, the microstructure i.e. alignment / shape of as synthesized NN templates was changed from rectangular (110) orientation to square (100) orientation geometry after ultrasonication. Hence, ultrasonication is a cost effective approach to preparing the textured piezoelectric ceramics by the template grain growth technique using tape casting.

  5. Optical fiber interferometer for the study of ultrasonic waves in composite materials

    Science.gov (United States)

    Claus, R. O.; Zewekh, P. S.; Turner, T. M.; Wade, J. C.; Rogers, R. T.; Garg, A. O.

    1981-01-01

    The possibility of acoustic emission detection in composites using embedded optical fibers as sensing elements was investigated. Optical fiber interferometry, fiber acoustic sensitivity, fiber interferometer calibration, and acoustic emission detection are reported. Adhesive bond layer dynamical properties using ultrasonic interface waves, the design and construction of an ultrasonic transducer with a two dimensional Gaussian pressure profile, and the development of an optical differential technique for the measurement of surface acoustic wave particle displacements and propagation direction are also examined.

  6. Inoculation of chromium white cast iron

    OpenAIRE

    D. Kopyciński

    2009-01-01

    It has been proved that an addition of boron carbide introduced as an inoculant to the chromium white cast iron changes the structureof castings. Castings after inoculation revealed a different structure with numerous grains. Primary precipitates of chromium carbide also appeared, reducing the mechanical properties of as-cast parts. Properly established heat treatment regime makes chromium iron castings regain their, originally high, mechanical properties.

  7. Inoculation of chromium white cast iron

    Directory of Open Access Journals (Sweden)

    D. Kopyciński

    2009-01-01

    Full Text Available It has been proved that an addition of boron carbide introduced as an inoculant to the chromium white cast iron changes the structureof castings. Castings after inoculation revealed a different structure with numerous grains. Primary precipitates of chromium carbide also appeared, reducing the mechanical properties of as-cast parts. Properly established heat treatment regime makes chromium iron castings regain their, originally high, mechanical properties.

  8. Characterisation and modelling of defect formation in direct-chill cast AZ80 alloy

    Energy Technology Data Exchange (ETDEWEB)

    Mackie, D.; Robson, J.D.; Withers, P.J. [School of Materials, University of Manchester, Manchester M13 9PL (United Kingdom); Turski, M. [Magnesium Elektron UK, Rake Lane, Manchester, M27 8BF (United Kingdom)

    2015-06-15

    Wrought magnesium alloys for demanding structural applications require high quality defect free cast feedstock. The aim of this study was to first identify and characterise typical defects in direct chill cast magnesium–aluminium–zinc (AZ) alloy billet and then use modelling to understand the origins of these defects so they can be prevented. Defects were first located using ultrasonic inspection and were then characterised using X-ray computed tomography (XCT) and serial sectioning, establishing the presence of oxide films and intermetallic particles Al{sub 8}Mn{sub 5} in all defects. A model was developed to predict the flow patterns and growth kinetics of the intermetallic phases during casting, which influence the formation of defects. Simulation of the growth of the intermetallic particles demonstrated that precipitation from the liquid occurs in the mould. The combination of the entrained oxide films and intermetallic particles recirculates in the liquid metal and continues to grow, until large enough to settle, which is predicted to occur at the centre of the mould where the flow is the slowest. Based on these predictions, strategies to reduce the susceptibility to defect formation are suggested. - Highlights: • Casting defects in magnesium direct chill casting have been imaged and characterised in 3-dimensions. • The occurrences of co-located clusters of particles and oxide films have been characterised and explained. • A coupled model has been developed to help interpret the observed trend for defects located towards the centre of billets.

  9. Structure and properties of gray iron casted in the electromagnetic field

    Directory of Open Access Journals (Sweden)

    J. Szajnar

    2009-07-01

    Full Text Available In the national [1] and foreign [2] literature the methods of improving the homogeneity of the structure of castings using forced convection of the solidifying metal in the casting mould or the crystallizer are presented. This article presents the influence of chosen parameters of the rotating electromagnetic filed that is forcing the movement of melted metal in the mould on the morphology of graphite and the abrasive wear of the grey cast iron. The effect of this examination is the obtained modification of the flake graphite divisions morphology and a alteration of the abrasive wear resistance of the castings manufactured this way.

  10. On Degradation of Cast Iron Surface-Protective Paint Coat Joint

    Directory of Open Access Journals (Sweden)

    Tupaj M.

    2016-09-01

    Full Text Available The paper is a presentation of a study on issues concerning degradation of protective paint coat having an adverse impact on aesthetic qualities of thin-walled cast-iron castings fabricated in furan resin sand. Microscopic examination and microanalyses of chemistry indicated that under the coat of paint covering the surface of a thin-walled casting, layers of oxides could be found presence of which can be most probably attributed to careless cleaning of the casting surface before the paint application process, as well as corrosion pits evidencing existence of damp residues under the paint layers contributing to creation of corrosion micro-cells

  11. Cause and Prevention of Explosions Involving DC Casting of Aluminum Sheet Ingot

    Science.gov (United States)

    Richter, Ray T.; Ekenes, J. Martin

    The casting of aluminum alloy sheet ingot and T-bar presents the potential for some of the most volatile situations that can occur in DC (direct chill) and EMC (Electromagnetic) casting processes. Aluminum Association explosion incident data from over 300 explosions spanning a twenty-year period were reviewed and analyzed looking for common factors and repetitive reasons for explosions. Analysis of explosions occurring during the three stages of sheet ingot casting, `start of cast', `steady state' and `end of cast', were examined and prioritized. Case studies illustrate the need for understanding both technical and non-technical factors contributing to explosions involving molten metal. This paper identifies the major causes of explosions involving DC casting of aluminum alloy sheet ingot and makes recommendations for how to prevent the recurrence of such events and minimize the risk of injury.

  12. Ultrasonic imaging of materials under unconventional circumstances

    Energy Technology Data Exchange (ETDEWEB)

    Declercq, Nico Felicien, E-mail: declercqdepatin@gatech.edu; McKeon, Peter, E-mail: declercqdepatin@gatech.edu; Liu, Jingfei; Shaw, Anurupa [Georgia Institute of Technology, UMI Georgia Tech - CNRS 2958, George W. Woodruff School of Mechanical Engineering, Georgia Tech Lorraine, Laboratory for Ultrasonic Nondestructive Evaluation, 2 rue Marconi, 5070 Met-technopole (France); Slah, Yaacoubi [Institut de Soudure, 4 Bvd Henri Becquerel, Espace Cormontaigne, 57937 Yutz (France)

    2015-03-31

    This paper reflects the contents of the plenary talk given by Nico Felicien Declercq. “Ultrasonic Imaging of materials” covers a wide technological area with main purpose to look at and to peek inside materials. In an ideal world one would manage to examine materials like a clairvoyant. Fortunately this is impossible hence nature has offered sufficient challenges to mankind to provoke curiosity and to develop science and technology. Here we focus on the appearance of certain undesired physical effects that prohibit direct imaging of materials in ultrasonic C-scans. Furthermore we try to make use of these effects to obtain indirect images of materials and therefore make a virtue of necessity. First we return to one of the oldest quests in the progress of mankind: how thick is ice? Our ancestors must have faced this question early on during migration to Northern Europe and to the America’s and Asia. If a physicist or engineer is not provided with helpful tools such as a drill or a device based on ultrasound, it is difficult to determine the ice thickness. Guided waves, similar to those used for nondestructive testing of thin plates in structural health monitoring can be used in combination with the human ear to determine the thickness of ice. To continue with plates, if an image of its interior is desired high frequency ultrasonic pulses can be applied. It is known by the physicist that the resolution depends on the wavelength and that high frequencies usually result in undesirably high damping effects inhibiting deep penetration into the material. To the more practical oriented engineer it is known that it is advantageous to polish surfaces before examination because scattering and diffraction of sound lowers the image resolution. Random scatterers cause some blurriness but cooperating scatters, causing coherent diffraction effects similar to the effects that cause DVD’s to show rainbow patterns under sunlight, can cause spooky images and erroneous

  13. Ultrasonic imaging of materials under unconventional circumstances

    Science.gov (United States)

    Declercq, Nico Felicien; McKeon, Peter; Slah, Yaacoubi; Liu, Jingfei; Shaw, Anurupa

    2015-03-01

    This paper reflects the contents of the plenary talk given by Nico Felicien Declercq. "Ultrasonic Imaging of materials" covers a wide technological area with main purpose to look at and to peek inside materials. In an ideal world one would manage to examine materials like a clairvoyant. Fortunately this is impossible hence nature has offered sufficient challenges to mankind to provoke curiosity and to develop science and technology. Here we focus on the appearance of certain undesired physical effects that prohibit direct imaging of materials in ultrasonic C-scans. Furthermore we try to make use of these effects to obtain indirect images of materials and therefore make a virtue of necessity. First we return to one of the oldest quests in the progress of mankind: how thick is ice? Our ancestors must have faced this question early on during migration to Northern Europe and to the America's and Asia. If a physicist or engineer is not provided with helpful tools such as a drill or a device based on ultrasound, it is difficult to determine the ice thickness. Guided waves, similar to those used for nondestructive testing of thin plates in structural health monitoring can be used in combination with the human ear to determine the thickness of ice. To continue with plates, if an image of its interior is desired high frequency ultrasonic pulses can be applied. It is known by the physicist that the resolution depends on the wavelength and that high frequencies usually result in undesirably high damping effects inhibiting deep penetration into the material. To the more practical oriented engineer it is known that it is advantageous to polish surfaces before examination because scattering and diffraction of sound lowers the image resolution. Random scatterers cause some blurriness but cooperating scatters, causing coherent diffraction effects similar to the effects that cause DVD's to show rainbow patterns under sunlight, can cause spooky images and erroneous measurements of

  14. Fundamentals of picosecond laser ultrasonics.

    Science.gov (United States)

    Matsuda, Osamu; Larciprete, Maria Cristina; Li Voti, Roberto; Wright, Oliver B

    2015-02-01

    The aim of this article is to provide an introduction to picosecond laser ultrasonics, a means by which gigahertz-terahertz ultrasonic waves can be generated and detected by ultrashort light pulses. This method can be used to characterize materials with nanometer spatial resolution. With reference to key experiments, we first review the theoretical background for normal-incidence optical detection of longitudinal acoustic waves in opaque single-layer isotropic thin films. The theory is extended to handle isotropic multilayer samples, and is again compared to experiment. We then review applications to anisotropic samples, including oblique-incidence optical probing, and treat the generation and detection of shear waves. Solids including metals and semiconductors are mainly discussed, although liquids are briefly mentioned. Copyright © 2014 Elsevier B.V. All rights reserved.

  15. Ultrasonic metamaterials with negative modulus.

    Science.gov (United States)

    Fang, Nicholas; Xi, Dongjuan; Xu, Jianyi; Ambati, Muralidhar; Srituravanich, Werayut; Sun, Cheng; Zhang, Xiang

    2006-06-01

    The emergence of artificially designed subwavelength electromagnetic materials, denoted metamaterials, has significantly broadened the range of material responses found in nature. However, the acoustic analogue to electromagnetic metamaterials has, so far, not been investigated. We report a new class of ultrasonic metamaterials consisting of an array of subwavelength Helmholtz resonators with designed acoustic inductance and capacitance. These materials have an effective dynamic modulus with negative values near the resonance frequency. As a result, these ultrasonic metamaterials can convey acoustic waves with a group velocity antiparallel to phase velocity, as observed experimentally. On the basis of homogenized-media theory, we calculated the dispersion and transmission, which agrees well with experiments near 30 kHz. As the negative dynamic modulus leads to a richness of surface states with very large wavevectors, this new class of acoustic metamaterials may offer interesting applications, such as acoustic negative refraction and superlensing below the diffraction limit.

  16. Ultrasonic disruption of algae cells

    Science.gov (United States)

    King, P. M.; Nowotarski, K.; Joyce, E. M.; Mason, T. J.

    2012-05-01

    During last decade there has been increasing interest in the production of sustainable fuels from microalgae (R.H. Wijffels and M.J. Barbosa, 2010; Singh et al 2011; D.H. Lee 2011). The aim of this project was to determine if algal cells can be ultrasonically disrupted to release lipids for biofuel production. Ultrasonic disruption of two unicellular algal species: Dunnaliella salina and Nannochloropsis oculata was investigated using a 20 kHz probe. Haemocytometer, optical density, UV-Vis, fluoro-spectrophotometer and confocal microscopy results demonstrated complete cell destruction of Dunaliella salina within 16 minutes of sonication. Results obtained for Nannochloropsis oculata differed in that ultrasound dispersed clumped cells with little or no cell disruption, as observed by haemocytometer and confocal microscopy analysis. However, UV-Visible and fluoro-spectrophotometer analysis indicated chlorophyll release following sonication, suggesting some cell disruption had occurred.

  17. DEGASSING OF ALUMINUM A356 ALLOY USING ULTRASONIC VIBRATIONS

    Energy Technology Data Exchange (ETDEWEB)

    Xu, Hanbing [University of Tennessee, Knoxville (UTK); Meek, Thomas T. [University of Tennessee, Knoxville (UTK); Han, Qingyou [ORNL

    2007-01-01

    In order to investigate the effects of ultrasonic vibration on degassing of aluminum alloys, three experimental systems have been designed and built: one for ultrasonic degassing in open air, one for ultrasonic degassing under reduced pressure, and one for ultrasonic degassing with a purging gas. Experiments were first carried out in air to test degassing using ultrasonic vibration alone. The limitations with ultrasonic degassing were outlined. Further experiments were then performed under reduced pressures and in combination with purging argon gas. Experimental results suggest that ultrasonic vibration alone is efficient for degassing a small volume of melt. Ultrasonic vibration can be used for assisting vacuum degassing, making vacuum degassing much faster than that without using ultrasonic vibration. Ultrasonically assisted argon degassing is the fastest method for degassing among the three methods tested in this research. More importantly, dross formation during ultrasonically assisted argon degassing is much less than that during argon degassing. The mechanisms of ultrasonic degassing are discussed.

  18. Understanding the Persistence of Caste: A Commentary on Cotterill, Sidanius, Bhardwaj and Kumar (2014

    Directory of Open Access Journals (Sweden)

    Yashpal A. Jogdand

    2016-08-01

    Full Text Available We contextualise Cotterill, Sidanius, Bhardwaj, and Kumar’s (2014 paper within a broader literature on caste and collective mobilisation. Cotterill and colleagues’ paper represents a fresh and timely attempt to make sense of the persistence of caste from the perspective of Social Dominance Theory. Cotterill and colleagues, however, do not examine caste differences in the endorsement of karma, and take behavioural asymmetry among lower castes for granted. Cotterill and colleagues also adhere to a Varna model of the caste system that arguably is simplistic and benefits the upper castes of Indian society. We caution that emphasising behavioural asymmetry and endorsing the Varna model might further stigmatise lower castes, especially Dalits, and feed into a conformity bias already predominant in caste-related psychological research. We argue that the conceptualisation and operationalisation of Right-Wing Authoritarianism, Social Dominance Orientation and legitimising myths in the Indian context needs to take into account the particular meaning and functions of these constructs in specific intergroup contexts, and for identity positions salient within these contexts. We contend that any examination aimed at better understanding the nature of social hierarchy and oppression within the caste system and Indian society in general remains inconclusive without including a focus on the construction and contestation of social categories and social identities.

  19. Ultrasonic Dynamic Vector Stress Sensor

    Science.gov (United States)

    Heyman, Joseph S.; Froggatt, Mark

    1992-01-01

    Stress inferred from measurements in specimens rather than in bonded gauges. Ultrasonic dynamic vector stress sensor (UDVSS) measures changes in dynamic directional stress occurring in material or structure at location touched by device when material or structure put under cyclic load. Includes phase-locked loop, synchronous amplifier, and contact probe. Useful among manufacturers of aerospace and automotive structures for stress testing and evaluation of designs.

  20. The Influence of the Ultrasonic Intensity on the Cleaning Efficacy of Passive Ultrasonic Irrigation

    NARCIS (Netherlands)

    Jiang, Lei-Meng; Verhaagen, B.; Versluis, Michel; Langedijk, Jelmer; Wesselink, Paul; van der Sluis, Lucas W.M.

    2011-01-01

    Introduction It is not clear whether increasing the ultrasonic intensity would enhance the cleaning efficacy of passive ultrasonic irrigation (PUI) inside a root canal. The aim of this study was to evaluate the effect of the ultrasonic intensity on PUI to remove dentin debris and whether there is

  1. The Influence of the Ultrasonic Intensity on the Cleaning Efficacy of Passive Ultrasonic Irrigation

    NARCIS (Netherlands)

    Jiang, Lei-Meng; Verhaagen, Bram; Versluis, Michel; Langedijk, Jelmer; Wesselink, Paul; van der Sluis, Lucas W. M.

    Introduction: It is not clear whether increasing the ultrasonic intensity would enhance the cleaning efficacy of passive ultrasonic irrigation (PUI) inside a root canal. The aim of this study was to evaluate the effect of the ultrasonic intensity on PUI to remove dentin debris and whether there is

  2. The influence of the ultrasonic intensity on the cleaning efficacy of passive ultrasonic irrigation

    NARCIS (Netherlands)

    Jiang, L.M.; Verhaagen, B.; Versluis, M.; Langedijk, J.; Wesselink, P.; van der Sluis, L.W.

    2011-01-01

    Introduction: It is not clear whether increasing the ultrasonic intensity would enhance the cleaning efficacy of passive ultrasonic irrigation (PUI) inside a root canal. The aim of this study was to evaluate the effect of the ultrasonic intensity on PUI to remove dentin debris and whether there is

  3. Ultrasonic Modeling for Borehole Studies

    Science.gov (United States)

    Perton, M.; Sanchez-Sesma, F. J.; Spurlin, J. H.; Flores, E.; Navarrete-Montesinos, M.; Gomez, R.

    2008-12-01

    Elastic wave propagation in and around wells is of interest in a variety of instances. It is relevant in petroleum and geothermal studies as the seismic signals in carefully designed experiments can be useful to characterize the reservoir rocks and design optimal operation. Numerical modeling of field data is usually the chosen strategy. However, the complexity of realistic settings sometimes is beyond analytical techniques and experiments may be helpful to visualize wave propagation. In this work both experiments and numerical simulations are presented to explore the possibilities of using ultrasonic scaled models. A laser ultrasonic experimental setup is used to study wave propagation around scaled wells. Two simulation techniques, the discrete wave number method and a finite differences, are used to understand the physics, to compute comparisons with the experimental signals, and to explore the advantages of scaled model. The main difference with the real scale is the mechanism of attenuation. Two simple and well-known attenuation models are used at the ultrasonic scale: the Kelvin-Voigt model for the solid and the Maxwell one into the fluid. Both are part of the Zener model usually used in the petroleum industry. According to the results quality, the model matches perfectly with the experience. Scaled models seem to be a new useful way to study elastic wave propagation in complex media. Acknowledgements. Partial support from DGAPA-UNAM, Project IN114706, Mexico is greatly appreciated.

  4. Flexible ultrasonic pipe inspection apparatus

    Science.gov (United States)

    Jenkins, C.F.; Howard, B.D.

    1998-06-23

    A flexible, modular ultrasonic pipe inspection apparatus, comprises a flexible, hollow shaft that carries a plurality of modules, including at least one rotatable ultrasonic transducer, a motor/gear unit, and a position/signal encoder. The modules are connected by flexible knuckle joints that allow each module of the apparatus to change its relative orientation with respect to a neighboring module, while the shaft protects electrical wiring from kinking or buckling while the apparatus moves around a tight corner. The apparatus is moved through a pipe by any suitable means, including a tether or drawstring attached to the nose or tail, differential hydraulic pressure, or a pipe pig. The rotational speed of the ultrasonic transducer and the forward velocity of the apparatus are coordinated so that the beam sweeps out the entire interior surface of the pipe, enabling the operator to accurately assess the condition of the pipe wall and determine whether or not leak-prone corrosion damage is present. 7 figs.

  5. Do Nonverbal Emotional Cues Matter? Effects of Video Casting in Synchronous Virtual Classrooms

    Science.gov (United States)

    Han, Heeyoung

    2013-01-01

    This study examined the effects of an instructor's use of video casting as a nonverbal emotional cue in synchronous discussion sessions on students' social presence, satisfaction, and learning achievement. A quasi-experimental design was used to evaluate the effect of video casting in a synchronous virtual classroom. The research setting was a…

  6. Out-of-plane ultrasonic velocity measurement

    Science.gov (United States)

    Hall, Maclin S.; Brodeur, Pierre H.; Jackson, Theodore G.

    1998-01-01

    A method for improving the accuracy of measuring the velocity and time of flight of ultrasonic signals through moving web-like materials such as paper, paperboard and the like, includes a pair of ultrasonic transducers disposed on opposing sides of a moving web-like material. In order to provide acoustical coupling between the transducers and the web-like material, the transducers are disposed in fluid-filled wheels. Errors due to variances in the wheel thicknesses about their circumference which can affect time of flight measurements and ultimately the mechanical property being tested are compensated by averaging the ultrasonic signals for a predetermined number of revolutions. The invention further includes a method for compensating for errors resulting from the digitization of the ultrasonic signals. More particularly, the invention includes a method for eliminating errors known as trigger jitter inherent with digitizing oscilloscopes used to digitize the signals for manipulation by a digital computer. In particular, rather than cross-correlate ultrasonic signals taken during different sample periods as is known in the art in order to determine the time of flight of the ultrasonic signal through the moving web, a pulse echo box is provided to enable cross-correlation of predetermined transmitted ultrasonic signals with predetermined reflected ultrasonic or echo signals during the sample period. By cross-correlating ultrasonic signals in the same sample period, the error associated with trigger jitter is eliminated.

  7. Development of vacuum die-casting process

    Directory of Open Access Journals (Sweden)

    Masashi Uchida

    2009-05-01

    Full Text Available The vacuum die-casting process, started 25 years ago in Japan, has been widely applied. This technology contributes very much to improvement of castings quality. The main factor causing the defects of die castings is the trapped air in the mold cavity, while the key technology of vacuum die-casting process is to avoid the trapped air effectively by evacuating the cavity before casting. At the same time, due to the shot speed and the casting pressure reduced in half, the service life of the die is prolonged and the productivity is enhanced, as well. Vacuum die-casting process is of great signifi cance in improving the die castings quality and making up the shortcomings of super-high-speed shot casting.

  8. Effect of EDTA with and without surfactants or ultrasonics on removal of smear layer.

    Science.gov (United States)

    Lui, Jeen-Nee; Kuah, Hong-Guan; Chen, Nah-Nah

    2007-04-01

    This study compared the in vitro efficacy of Smear Clear (Sybron Endo, CA), a 17% ethylenediaminetetraacetic acid (EDTA) solution with surfactants, to 17% EDTA, with and without the use of ultrasonics, in removal of the smear layer. Seventy-five extracted teeth, randomly distributed into 5 test groups, were prepared by using ProFile rotary instruments (Dentsply Maillefer, Ballaigues, Switzerland) and subjected to different final irrigating regimes; group A, 1% sodium hypochlorite; group B, 17% EDTA; group C, 17% EDTA with ultrasonics; group D, Smear Clear; and group E, Smear Clear with ultrasonics. Samples were examined under the scanning electron microscope and scored for debris and smear layer removal. Statistical analysis showed that groups D and E did not perform significantly better than groups B and C. Group C performed significantly better than group B. Addition of surfactants to EDTA in Smear Clear did not result in better smear layer removal. The use of ultrasonics with 17% EDTA improved smear layer removal.

  9. The role of ultrasonic cavitation in refining the microstructure of aluminum based nanocomposites during the solidification process.

    Science.gov (United States)

    Xuan, Yang; Nastac, Laurentiu

    2018-02-01

    Recent studies showed that the microstructure and mechanical properties of aluminum based nanocomposites can be significantly improved when ultrasonic cavitation and solidification processing is used. This is because ultrasonic cavitation processing plays an important role not only in degassing and dispersion of the nanoparticles, but also in breaking up the dendritic grains and refining the as-cast microstructure. In the present study, A356 alloy and Al 2 O 3 nanoparticles are used as the matrix alloy and the reinforcement, respectively. Nanoparticles were added into the molten A356 alloy and dispersed via ultrasonic cavitation processing. Ultrasonic cavitation was applied over various temperature ranges during molten alloy cooling and solidification to investigate the grain structure formation and the nanoparticle dispersion behavior. Optical Microscopy and Scanning Electron Microscopy were used to investigate in detail the differences in the microstructure characteristics and the nanoparticle distribution. Experimental results indicated that the ultrasonic cavitation processing and Al 2 O 3 nanoparticles play an important role for microstructure refinement. In addition, it was shown in this study that the Al 2 O 3 nanoparticles modified the eutectic phase. Copyright © 2017 Elsevier B.V. All rights reserved.

  10. An Examination of the Feasibility of Ultrasonic Communications Links

    Science.gov (United States)

    2010-06-01

    attempt to carry it up the stairs singlehanded. Proper footwear will be worn when working on the scaffold to provide non-slip footing . Handholds...The results plotted have been normalized such that each trace of sound level (propagated power) versus range reads 100 at 5-m range. 36...protect personnel from accidental falls off the scaffold. While instrumentation will be securely emplaced on the 12 foot platform from below, at no

  11. Cast Aluminum Structures Technology (CAST) Phase VI. Technology Transfer.

    Science.gov (United States)

    1980-04-01

    Composition PERCENT, PERCENT, ELEMENTS MINIMUM MAXIMUM COPPER -- 0.20 SILICON 6.5 7.5 IRON -- 0.10 MANGANESE -- 0.10 ZINC -- 0.10 MAGNESIUM 0.55 0.65...effects on fluidity of pouring temperature, silica sand grain size (AFS 53, 70, and 140), sand type (silica, chromite , and zircon), and mold coating...to 1.5 inches and included both copper and aluminum chills. Parts were cast with A357 at 1425 and 1450OF and inspected for 33 casting defects. Test

  12. Development of vacuum die-casting process

    OpenAIRE

    Masashi Uchida

    2009-01-01

    The vacuum die-casting process, started 25 years ago in Japan, has been widely applied. This technology contributes very much to improvement of castings quality. The main factor causing the defects of die castings is the trapped air in the mold cavity, while the key technology of vacuum die-casting process is to avoid the trapped air effectively by evacuating the cavity before casting. At the same time, due to the shot speed and the casting pressure reduced in half, the service life of the di...

  13. Heat-Transfer Coefficient and In-Cavity Pressure at the Casting-Die Interface during High-Pressure Die Casting of the Magnesium Alloy AZ91D

    Science.gov (United States)

    Hamasaiid, A.; Dour, G.; Dargusch, M. S.; Loulou, T.; Davidson, C.; Savage, G.

    2008-04-01

    The present article deals with the application of a new measurement method to determine the heat-transfer coefficient (HTC) and the heat flux density at the casting-die interface during high-pressure die casting (HPDC) and solidification of the magnesium AZ91D alloy. The main measurements during the trial included velocity and the position of the piston that delivers the metal into the die, the pressure in the die cavity and at the tip of the piston, the alloy surface temperature, and the die temperature at different depths from the surface of the die. The temperature data were analyzed using an inverse method to determine the HTC at the casting-die interface during solidification. This article examines in detail the influence of the piston velocity and in-cavity pressure on heat transfer at the casting-die interface during casting and solidification of the magnesium AZ91D alloy.

  14. CAST Physics Proposal to SPSC

    CERN Document Server

    CAST, Collaboration

    2011-01-01

    The CAST experiment has the potential to search for solar axions (dark matter particle candidates) or other particles with similar coupling. E.g., paraphtons (Hidden Sector), chameleons (dark energy), while considering the possibility whether CAST could be transformed to an antenna for relic axions with rest mass up to 0.1 to 1meV. While axion searches suggest detectors with lower background, paraphoton and chameleon searches require detectors with sub-keV threshold energy and the use of transparent windows in front of the Micromegas detectors, which cover 3 out of the 4 CAST magnet exits. Ongoing theoretical estimates and experimental investigations will define the priorities of the suggested 4 physics items of this proposal for the period 2012-2014.

  15. Titanium Aluminide Casting Technology Development

    Science.gov (United States)

    Bünck, Matthias; Stoyanov, Todor; Schievenbusch, Jan; Michels, Heiner; Gußfeld, Alexander

    2017-08-01

    Titanium aluminide alloys have been successfully introduced into civil aircraft engine technology in recent years, and a significant order volume increase is expected in the near future. Due to its beneficial buy-to-fly ratio, investment casting bears the highest potential for cost reduction of all competing production technologies for TiAl-LPTB. However, highest mechanical properties can be achieved by TiAl forging. In view of this, Access e.V. has developed technologies for the production of TiAl investment cast parts and TiAl die cast billets for forging purposes. While these parts meet the highest requirements, establishing series production and further optimizing resource and economic efficiency are present challenges. In order to meet these goals, Access has recently been certified according to aircraft standards, aiming at qualifying parts for production on technology readiness level 6. The present work gives an overview of the phases of development and certification.

  16. CAST results and Axion review

    CERN Document Server

    Geralis, T.

    2009-01-01

    We present results from the CERN Axion Solar Telescope (CAST) and the Axion Dark Matter eXperiment (ADMX), together with a brief review on prospects on Axion searches with a variety of experimental techniques. CAST has explored masses up to 0.64 eV setting the most stringent limit on the axion-photon coupling, apart for the micro-eV region where ADMX is the most competitive experiment. CAST is aiming at surpassing the 1eV WMAP upper limit and possibly revisiting the operation in vacuum with extra sensitive X-ray detectors, while ADMX, using improved extra sensitive SQUID amplifiers will explore the micro-eV mass range.

  17. Energy Consumption of Die Casting Operations

    Energy Technology Data Exchange (ETDEWEB)

    Jerald Brevick; clark Mount-Campbell; Carroll Mobley

    2004-03-15

    Molten metal processing is inherently energy intensive and roughly 25% of the cost of die-cast products can be traced to some form of energy consumption [1]. The obvious major energy requirements are for melting and holding molten alloy in preparation for casting. The proper selection and maintenance of melting and holding equipment are clearly important factors in minimizing energy consumption in die-casting operations [2]. In addition to energy consumption, furnace selection also influences metal loss due to oxidation, metal quality, and maintenance requirements. Other important factors influencing energy consumption in a die-casting facility include geographic location, alloy(s) cast, starting form of alloy (solid or liquid), overall process flow, casting yield, scrap rate, cycle times, number of shifts per day, days of operation per month, type and size of die-casting form of alloy (solid or liquid), overall process flow, casting yield, scrap rate, cycle times, number of shifts per day, days of operation per month, type and size of die-casting machine, related equipment (robots, trim presses), and downstream processing (machining, plating, assembly, etc.). Each of these factors also may influence the casting quality and productivity of a die-casting enterprise. In a die-casting enterprise, decisions regarding these issues are made frequently and are based on a large number of factors. Therefore, it is not surprising that energy consumption can vary significantly from one die-casting enterprise to the next, and within a single enterprise as function of time.

  18. The Influence of Cast Shadows on the Detection of Three-Dimensional Curved Contour Structure.

    Science.gov (United States)

    Khuu, Sieu K; Honson, Vanessa J; Challinor, Kirsten L

    2016-04-01

    Cast shadows have been shown to provide an effective ordinal cue to the depth position of objects. In the present study, two experiments investigated the effectiveness of cast shadows in facilitating the detection of spatial contours embedded in a field of randomly placed elements. In Experiment 1, the separation between the cast shadow and the contour was systematically increased to effectively signal different contour depth positions (relative to background elements), and this was repeated for patterns in which the lighting direction was above and from below. Increasing the shadow separation improved contour detection performance, but the degree to which sensitivity changed was dependent on the lighting direction. Patterns in which the light was from above were better detected than patterns in which the lighting direction was from below. This finding is consistent with the visual system assuming a "light-from-above rule" when processing cast shadows. In Experiment 2, we examined the degree to which changing the shape of the cast shadow (by randomly jittering the position of local cast shadow elements) affected the ability of the visual system to rely on the cast shadow to cue the depth position of the contour. Consistent with a coarse scale analysis, we find that cast shadows remained an effective depth cue even at large degrees of element jitter. Our findings demonstrate that cast shadows provide an effective means of signaling depth, which aids the process of contour integration, and this process is largely tolerant of local variations in lighting direction. © The Author(s) 2016.

  19. Effects of selected casting methods on mechanical behaviour of Al-Mg-Si alloy

    Directory of Open Access Journals (Sweden)

    Henry Kayode TALABI

    2014-11-01

    Full Text Available This study investigated the effects of selected casting methods on mechanical behaviour of Al-Mg-Si alloy. The casting methods used was spin, sand and die casting, these were done with a view to determine which of the casting methods will produce the best properties. The pure aluminium scrap, magnesium and silicon were subjected to chemical analysis using spectrometric analyzer, thereafter the charge calculation to determine the amount needed to be charged into the furnace was properly worked out and charged into the crucible furnace from which as-cast aluminium was obtained. The mechanical properties of the casting produced were assessed by hardness and impact toughness test. The optical microscopy and experimental density and porosity were also investigated. From the results it was observed that magnesium and silicon were well dispersed in aluminium matrix of the spin casting. It was observed from visual examination after machining that there were minimal defects. It was also observed that out of the three casting methods, spin casting possesses the best mechanical properties (hardness and impact toughness.

  20. Application of laser measuring, numerical simulation and rapid prototyping to titanium dental castings.

    Science.gov (United States)

    Wu, M; Tinschert, J; Augthun, M; Wagner, I; Schädlich-Stubenrauch, J; Sahm, P R; Spiekermann, H

    2001-03-01

    This paper describes a method of making titanium dental crowns by means of integrating laser measuring, numerical simulation and rapid prototype (RP) manufacture of wax patterns for the investment casting process. Four real tooth crowns (FDI No. 24, 25, 26, 27) were measured by means of 3D laser scanning. The laser digitized geometry of the crowns was processed and converted into standard CAD models in STL format, which is used by RP systems and numerical simulation software. Commercial software (MAGMASOFT) was used to simulate the casting process and optimize the runner and gating system (sprue) design. RP crowns were 'printed' directly on a ModelMaker II 3D Plotting System. A silicone negative mold (soft tool) was made from the RP crowns, then more than hundreds wax crowns were duplicated. The duplicated crowns were joined to the optimized runner and gating system. By using the investment casting process 20-25 replicas of each crown were made on a centrifugal casting machine. All castings were examined for porosity by X-ray radiographs. By using the integrated scanning, simulation, RP pattern and casting procedure, cast crowns, free of porosity, with excellent functional contour and a smooth surface finish, were obtained from the first casting trial. The coupling of laser digitizing and RP indicates a potential to replace the traditional 'impression taking and waxing' procedure in dental laboratory, with the quality of the cast titanium prostheses also being improved by using the numerically optimized runner and gating system design.

  1. Hardness and Wear Resistance of TiC-Fe-Cr Locally Reinforcement Produced in Cast Steel

    Directory of Open Access Journals (Sweden)

    Olejnik E.

    2016-06-01

    Full Text Available In order to increase wear resistance cast steel casting the TiC-Fe-Cr type composite zones were fabricated. These zones were obtained by means of in situ synthesis of substrates of the reaction TiC with a moderator of a chemical composition of white cast iron with nickel of the Ni-Hard type 4. The synthesis was carried out directly in the mould cavity. The moderator was applied to control the reactive infiltration occurring during the TiC synthesis. The microstructure of composite zones was investigated by electron scanning microscopy, using the backscattered electron mode. The structure of composite zones was verified by the X-ray diffraction method. The hardness of composite zones, cast steel base alloy and the reference samples such as white chromium cast iron with 14 % Cr and 20 % Cr, manganese cast steel 18 % Mn was measured by Vickers test. The wear resistance of the composite zone and the reference samples examined by ball-on-disc wear test. Dimensionally stable composite zones were obtained containing submicron sizes TiC particles uniformly distributed in the matrix. The macro and microstructure of the composite zone ensured three times hardness increase in comparison to the cast steel base alloy and one and a half times increase in comparison to the white chromium cast iron 20 % Cr. Finally ball-on-disc wear rate of the composite zone was five times lower than chromium white cast iron containing 20 % Cr.

  2. An approach for the fatigue estimation of porous cast iron based on non-destructive testing results

    Directory of Open Access Journals (Sweden)

    Heinrietz André

    2014-06-01

    Full Text Available Big cast iron components made of spheroidal cast iron allow constructing big structures such as stone mills, engine blocks or wind mills with acceptable expenses. Thus, in economically optimized cast processes pores cannot be always prevented in thick walled cast iron components and these components are often rejected because of safety reasons. On the one hand the fatigue performance of high loadable spheroidal cast iron components is reduced significantly by the presence of local porosities which has been pointed out in the past. On the other hand concepts for the fatigue estimation based on fracture mechanics which take the size and localization of the defect into account can lead to erroneous estimations because the defect is modelled as a crack. The challenge of an estimation method is to derive a fatigue life without the necessity to perform component tests. In the contribution an estimation method is presented which is able to determine the fatigue strength of a material volume taking the pores into account. The method can be applied based on data from computer tomographic X-ray (CT or Sampling Phased Array (SPA ultrasonic analyses. The method is presented for three spheroidal cast iron types: ferritic GJS-400-18, ferritic GJS-450-15 with high silicon content and perlitic GJS-700-3.

  3. Standard guide for evaluating performance characteristics of phased-Array ultrasonic testing instruments and systems

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    2008-01-01

    1.1 This guide describes procedures for evaluating some performance characteristics of phased-array ultrasonic examination instruments and systems. 1.2 Evaluation of these characteristics is intended to be used for comparing instruments and systems or, by periodic repetition, for detecting long-term changes in the characteristics of a given instrument or system that may be indicative of impending failure, and which, if beyond certain limits, will require corrective maintenance. Instrument characteristics measured in accordance with this guide are expressed in terms that relate to their potential usefulness for ultrasonic examinations. Other electronic instrument characteristics in phased-array units are similar to non-phased-array units and may be measured as described in E 1065 or E 1324. 1.3 Ultrasonic examination systems using pulsed-wave trains and A-scan presentation (rf or video) may be evaluated. 1.4 This guide establishes no performance limits for examination systems; if such acceptance criteria ar...

  4. Electromagnetic segregation of cast parts

    Science.gov (United States)

    Langejurgen, M.; Nacke, B.

    2007-06-01

    The Electromagnetic Induced Segregation (EIS) of cast parts is an innovative technology for diecasting aluminium alloys. Using numerical simulation, an inductor system has been developed to produce a primary silicon concentration gradient during casting. The report shows the advantages of numerical simulation in research and development. A suitable inductor has been designed and its electromagnetic field optimized for the EIS. The numerical model is 2D for geometries with cylindrical symmetry and 3D for non-symmetric products. The inductor system is implemented in a pilot installation. With the metallurgical results, the interaction between the electromagnetic field and the location of primary silicon is investigated. Figs 7, Refs 1.

  5. Caste specific alkaloid chemistry of Solenopsis maboya and S

    Science.gov (United States)

    J.A. Torres; V.E. Zottig; J.E. Co; T.H. Jones; R.R. Snelling

    2001-01-01

    Examination of the alkaloids of Solenopsis maboya Snelling and comparison with those previously found in S. Torresi Snelling, reveals a clear example of caste-specific alkaloid production in the queens and workers of each species. The queens of Solenopsis maboya contain a single piperidine while the workers produce a different piperidine along with two indolizidine...

  6. Backward ray tracing for ultrasonic imaging

    NARCIS (Netherlands)

    Breeuwer, R.

    1990-01-01

    Focused ultrasonic beams frequently pass one or more media interfaces, strongly affecting the ultrasonic beamshape and focusing. A computer program, based on backward ray tracing was developed to compute the shape of a corrected focusing mirror. This shape is verified with another program; then the

  7. Nodular cast iron fatigue lifetime in cyclic plane bending

    Directory of Open Access Journals (Sweden)

    Marian Kokavec

    2012-05-01

    Full Text Available The fatigue behavior of a component is strongly dependent on the material and its surface condition. Therefore, the manner in which the surface is prepared during component manufacturing (surface roughness, residual stresses etc. has a decisive role in dictating the initiation time for fatigue cracks. The fatigue behavior of the same material, a nodular cast iron, with three different surface conditions (fine ground, sand blast and as-cast has been investigated under cyclic plane bending. The results show differences in fatigue strength, which are associated with the surface conditions. The characteristics of the surface layers of the different test specimens were examined by metallography.

  8. WEAR-RESISTANCE OF CHROMIC CAST IRONS OF EUTECTIC COMPOSITION

    Directory of Open Access Journals (Sweden)

    K. E. Baranovskij

    2009-01-01

    Full Text Available Casting of wear-resistant chrome cast irons in combined molds and iron chills is studied. Application of these ways of casting results in blending of carbides and increasing of hardness of castings.

  9. CAST-IRONS AT HIGH TEMPERATURES

    Directory of Open Access Journals (Sweden)

    A. N. Krutilin

    2008-01-01

    Full Text Available The results of investigations of physical-mechanical characteristics of cast iron slugs, received by semicontinuos way of casting, at temperatures from 850 up to 1100^ С are given. 

  10. Failures of dies for die-casting of aluminium alloys

    Directory of Open Access Journals (Sweden)

    Kosec, B.

    2008-01-01

    Full Text Available Die-casting dies for casting of aluminum alloys fail because of a great number of different and simultaneously operating factors. Material selection, die design, and thermal stress fatigue generated by the cyclic working process (heat checking, as well as to low and inhomogeneous initial die temperature contribute to the failures and cracks formation on/in dies for die-casting of aluminium alloys. In the frame of the presented investigation work the intensity and homogeneity of the temperature fields on the working surface of the testing die were checked through thermographic measurements, and failures and cracks on the working surface of the die were analysed with non-destructive metallographic examination methods.

  11. The Rationale for Continuous Casting of Finished Products

    Science.gov (United States)

    Mollard, Francois R.

    1982-03-01

    An analysis is presented of the considerable effort that has been devoted to the development of methods for manufacturing small section finished products directly from molten metal. The most significant processes available for such small section continuous casting are examined to determine how well they fulfill the promises on which their development was initially justified. These processes include upward casting, the Taylor process, melt drag, melt extraction, melt spinning, and roll quenching. It is shown that the major advantages of these processes are attributable to the corresponding high cooling rate, low capital cost, and flexibility of product form. Drawbacks of the processes include low productivity compared to conventional casting-working route with relatively poor control of product geometry. It is concluded that each process, without being universally applicable, can, however, be economically used for specific end products that cannot be obtained by conventional means.

  12. Graphite structure and magnetic parameters of flake graphite cast iron

    Science.gov (United States)

    Vértesy, G.; Uchimoto, T.; Takagi, T.; Tomáš, I.; Kage, H.

    2017-11-01

    Different matrix and graphite morphologies were generated by a special heat treatment in three chemically different series of flake graphite cast iron samples. As cast, furnace cooled and air cooled samples were investigated. The length of graphite particles and the pearlite volume of samples were determined by metallographic examination and these parameters were compared with the nondestructively measured magnetic parameters. Magnetic measurements were performed by the method of Magnetic Adaptive Testing, which is based on systematic measurement and evaluation of minor magnetic hysteresis loops. It was shown that linear correlation existed between the magnetic quantities and the graphite length, and also between the magnetic quantities and the relative pearlite content in the investigated cast iron. A numerical expression was also determined between magnetic descriptors and relative pearlite content, which does not depend on the detailed experimental conditions.

  13. Ultrasonic Levitation for Liquid Droplet

    Science.gov (United States)

    Otsuka, Tetsuro; Nakane, Tomoo

    2002-05-01

    Ultrasonic levitation in a gravity field was tested using a viscous liquid at a frequency range from 20 kHz to 28 kHz. Red ink and glycerin droplets havingdiameters in the range of 3 mm to 5 mm were placed at a node of a standing wave. As a result, the droplets were not only flattened like a disk, but also found to contain fine air bubbles. Additionally, the droplets continuously changed their location moving from node to node while maintaining a constant volume.

  14. Calculations for Piezoelectric Ultrasonic Transducers

    DEFF Research Database (Denmark)

    Jensen, Henrik

    1986-01-01

    Analysis of piezoelectric ultrasonic transducers implies a solution of a boundary value problem, for a boay which consists of different materials, including a piezoelectric part. The problem is dynamic at frequencies, where a typical wavelength is somewhat less than the size of the body. Radiation...... and in particular the finite element method are considered. The finite element method is utilized for analysis of axisymmetric transducers. An explicit, fully piezoelectric, triangular ring element, with linear variations in displacememnt and electric potential is given. The influence of a fluid half-space is also...

  15. Ultrasonic waves in classical gases

    Science.gov (United States)

    Magner, A. G.; Gorenstein, M. I.; Grygoriev, U. V.

    2017-12-01

    The velocity and absorption coefficient for the plane sound waves in a classical gas are obtained by solving the Boltzmann kinetic equation, which describes the reaction of the single-particle distribution function to a periodic external field. Within the linear response theory, the nonperturbative dispersion equation valid for all sound frequencies is derived and solved numerically. The results are in agreement with the approximate analytical solutions found for both the frequent- and rare-collision regimes. These results are also in qualitative agreement with the experimental data for ultrasonic waves in dilute gases.

  16. Lase Ultrasonic Web Stiffness tester

    Energy Technology Data Exchange (ETDEWEB)

    Tim Patterson, Ph.D., IPST at Ga Tech

    2009-01-12

    The objective is to provide a sensor that uses non-contact, laser ultrasonics to measure the stiffness of paper during the manufacturing process. This will allow the manufacturer to adjust the production process in real time, increase filler content, modify fiber refining and as result produce a quality product using less energy. The sensor operates by moving back and forth across the paper web, at pre-selected locations firing a laser at the sheet, measuring the out-of-plane velocity of the sheet then using that measurement to calculate sheet stiffness.

  17. Developing technological process of obtaining giality casts

    Directory of Open Access Journals (Sweden)

    A. Issagulov

    2014-10-01

    Full Text Available The article considers the process of manufacturing castings using sand-resin forms and alloying furnace. Were the optimal technological parameters of manufacturing shell molds for the manufacture of castings of heating equipment. Using the same upon receipt of castings by casting in shell molds furnace alloying and deoxidation of the metal will provide consumers with quality products and have a positive impact on the economy in general engineering.

  18. Precision Cleaning Verification of Nonvolatile Residues by Using Water, Ultrasonics, and Turbidity Analyses

    Science.gov (United States)

    Skinner, S. Ballou

    1991-01-01

    Chlorofluorocarbons (CFC's) in the atmosphere are believed to present a major environmental problem because they are able to interact with and deplete the ozone layer. NASA has been mandated to replace chlorinated solvents in precision cleaning, cleanliness verification, and degreasing of aerospace fluid systems hardware and ground support equipment. KSC has a CFC phase-out plan which provides for the elimination of over 90 percent of the CFC and halon use by 1995. The Materials Science Laboratory and KSC is evaluating four analytical methods for the determination of nonvolatile residues removal by water: (1) infrared analyses using an attenuated total reflectance; (2) surface tension analyses, (3) total organic content analyses, and (4) turbidity analyses. This research project examined the ultrasonic-turbidity responses for 22 hydrocarbons in an effect to determine: (1) if ultrasonics in heated water (70 C) will clean hydrocarbons (oils, greases, gels, and fluids) from aerospace hardware; (2) if the cleaning process by ultrasonics will simultaneously emulsify the removed hydrocarbons in the water; and (3) if a turbidimeter can be used successfully as an analytical instrument for quantifying the removal of hydrocarbons. Sixteen of the 22 hydrocarbons tested showed that ultrasonics would remove it at least 90 percent of the contaminated hydrocarbon from the hardware in 10 minutes or less giving a good ultrasonic-turbidity response. Six hydrocarbons had a lower percentage removal, a slower removal rate, and a marginal ultrasonic-turbidity response.

  19. Facile nanofibrillation of chitin derivatives by gas bubbling and ultrasonic treatments in water.

    Science.gov (United States)

    Tanaka, Kohei; Yamamoto, Kazuya; Kadokawa, Jun-ichi

    2014-10-29

    In this paper, we report that nanofiber network structures were constructed from chitin derivatives by gas bubbling and ultrasonic treatments in water. When chitin was first subjected to N2 gas bubbling with ultrasonication in water, the SEM images of the product showed nanofiber network morphology. However, nanofiber network was not re-constructed by the same N2 gas bubbling and ultrasonic treatments after agglomeration. We then have paid attention to an amidine group to provide the agglomeration-nanofibrillation behavior of chitin derivatives. An amidinated chitin was synthesized by the reaction of the amino groups in a partially deacetylated chitin with N,N-dimethylacetamide dimethyl acetal, which was subjected to CO2 gas bubbling and ultrasonic treatments in water to convert into an amidinium chitin by protonation. The SEM images of the product clearly showed nanofiber network morphology. We further examined re-nanofibrillation of the agglomerated material, which was obtained by mixing the nanofibrillated amidinium chitin with water, followed by drying under reduced pressure. Consequently, the material was re-nanofibrillated by N2 gas bubbling with ultrasonication in water owing to electrostatic repulsion between the amidinium groups. Furthermore, deprotonation of the amidinium chitin and re-protonation of the resulting amidinated chitin were conducted by alkaline treatment and CO2 gas bubbling-ultrasonic treatments, respectively. The material showed the agglomeration-nanofibrillation behavior during the processes. Copyright © 2014 Elsevier Ltd. All rights reserved.

  20. Examination of Ife Bronze Casting Culture and Its Decline in ...

    African Journals Online (AJOL)

    DrNneka

    Vygotsky (1978) postulates activity theory of social cognition, for a conception of social knowledge that conceives of learning as a transaction between the person and the social environment. According to him, the situation is embedded in community of practice that has history, norms, tools and traditions of practice. To this.

  1. 21 CFR 880.6185 - Cast cover.

    Science.gov (United States)

    2010-04-01

    ... 21 Food and Drugs 8 2010-04-01 2010-04-01 false Cast cover. 880.6185 Section 880.6185 Food and Drugs FOOD AND DRUG ADMINISTRATION, DEPARTMENT OF HEALTH AND HUMAN SERVICES (CONTINUED) MEDICAL DEVICES....6185 Cast cover. (a) Identification. A cast cover is a device intended for medical purposes that is...

  2. 14 CFR 25.621 - Casting factors.

    Science.gov (United States)

    2010-01-01

    ... 14 Aeronautics and Space 1 2010-01-01 2010-01-01 false Casting factors. 25.621 Section 25.621... STANDARDS: TRANSPORT CATEGORY AIRPLANES Design and Construction General § 25.621 Casting factors. (a... meet approved specifications. Paragraphs (c) and (d) of this section apply to any structural castings...

  3. 14 CFR 27.621 - Casting factors.

    Science.gov (United States)

    2010-01-01

    ... 14 Aeronautics and Space 1 2010-01-01 2010-01-01 false Casting factors. 27.621 Section 27.621... STANDARDS: NORMAL CATEGORY ROTORCRAFT Design and Construction General § 27.621 Casting factors. (a) General... approved specifications. Paragraphs (c) and (d) of this section apply to structural castings except...

  4. 14 CFR 29.621 - Casting factors.

    Science.gov (United States)

    2010-01-01

    ... 14 Aeronautics and Space 1 2010-01-01 2010-01-01 false Casting factors. 29.621 Section 29.621... STANDARDS: TRANSPORT CATEGORY ROTORCRAFT Design and Construction General § 29.621 Casting factors. (a... approved specifications. Paragraphs (c) and (d) of this section apply to structural castings except...

  5. Inoculation Effects of Cast Iron

    Directory of Open Access Journals (Sweden)

    E. Fraś

    2012-12-01

    Full Text Available The paper presents a solidification sequence of graphite eutectic cells of A and D types, as well as globular and cementite eutectics. The morphology of eutectic cells in cast iron, the equations for their growth and the distances between the graphite precipitations in A and D eutectic types were analyzed. It is observed a critical eutectic growth rate at which one type of eutectic transformed into another. A mathematical formula was derived that combined the maximum degree of undercooling, the cooling rate of cast iron, eutectic cell count and the eutectic growth rate. One type of eutectic structure turned smoothly into the other at a particular transition rate, transformation temperature and transformational eutectic cell count. Inoculation of cast iron increased the number of eutectic cells with flake graphite and the graphite nodule count in ductile iron, while reducing the undercooling. An increase in intensity of inoculation caused a smooth transition from a cementite eutectic structure to a mixture of cementite and D type eutectic structure, then to a mixture of D and A types of eutectics up to the presence of only the A type of eutectic structure. Moreover, the mechanism of inoculation of cast iron was studied.

  6. Cure shrinkage in casting resins

    Energy Technology Data Exchange (ETDEWEB)

    Spencer, J. Brock [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States)

    2015-02-01

    A method is described whereby the shrinkage of a casting resin can be determined. Values for the shrinkage of several resin systems in frequent use by Sandia have been measured. A discussion of possible methods for determining the stresses generated by cure shrinkage and thermal contraction is also included.

  7. Casting Freedom, 1860-1862

    Science.gov (United States)

    Social Education, 2005

    2005-01-01

    Thomas Crawford, an American Sculptor, created the full-size figure of Freedom in clay. Molds were made, from which a full-size positive plaster model was cast in five main sections. This model is on view today in the basement rotunda of the Russell Senate Office Building. Clark Mills was a self-taught American sculptor with experience in casting…

  8. Advanced Lost Foam Casting Technology

    Energy Technology Data Exchange (ETDEWEB)

    Charles E. Bates; Harry E. Littleton; Don Askeland; Taras Molibog; Jason Hopper; Ben Vatankhah

    2000-11-30

    This report describes the research done under the six tasks to improve the process and make it more functional in an industrial environment. Task 1: Pattern Pyrolysis Products and Pattern Properties Task 2: Coating Quality Control Task 3: Fill and Solidification Code Task 4: Alternate Pattern Materials Task 5: Casting Distortion Task 6: Technology Transfer

  9. Low Background Micromegas in CAST

    DEFF Research Database (Denmark)

    Garza, J G; Aune, S.; Aznar, F.

    2014-01-01

    of the Micromegas detectors for the CERN Axion Solar Telescope (CAST), including technological pathfinder activities for the future International Axion Observatory (IAXO). The use of low background techniques and the application of discrimination algorithms based on the high granularity of the readout have led...

  10. Tape casting of magnesium oxide.

    Energy Technology Data Exchange (ETDEWEB)

    Ayala, Alicia; Corral, Erica L.; Loehman, Ronald E.; Bencoe, Denise Nora; Reiterer, Markus; Shah, Raja A.

    2008-02-01

    A tape casting procedure for fabricating ceramic magnesium oxide tapes has been developed as a method to produce flat sheets of sintered MgO that are thin and porous. Thickness of single layer tapes is in the range of 200-400 {micro}m with corresponding surface roughness values in the range of 10-20 {micro}m as measured by laser profilometry. Development of the tape casting technique required optimization of pretreatment for the starting magnesium oxide (MgO) powder as well as a detailed study of the casting slurry preparation and subsequent heat treatments for sintering and final tape flattening. Milling time of the ceramic powder, plasticizer, and binder mixture was identified as a primary factor affecting surface morphology of the tapes. In general, longer milling times resulted in green tapes with a noticeably smoother surface. This work demonstrates that meticulous control of the entire tape casting operation is necessary to obtain high-quality MgO tapes.

  11. Ability of foot care professionals to cast feet using the nonweightbearing plaster and the gait-referenced foam casting techniques.

    Science.gov (United States)

    Trotter, Leslie C; Pierrynowski, Michael Raymond

    2008-01-01

    We examined the ability of foot care professionals to consistently capture the forefoot-to-rearfoot angular relationship of a single-cast foot. Eleven Canadian certified pedorthists each cast a single foot twice using the plaster of Paris and foam box techniques. Three independent raters subsequently measured the resultant casts. Statistical analysis of the data provided generalizability coefficient estimates (rho(2)) of the intracaster, intercaster, and rater reliabilities. Intracaster reliabilities were excellent when the plaster and foam box techniques were used (rho(2) = 0.831 and 0.939, respectively). The casters were more intrareliable when foam was used (F = 2.755, P = .003). Intercaster reliabilities were poor for both techniques (rho(2) = 0.410 and 0.425). Although, intrarater reliability was excellent (rho(2) = 0.882), interrater reliability was poor (rho(2) = 0.418). Although plaster of Paris casting is widely perceived by the foot care community as the gold standard, other casting techniques may prove to be equally reliable.

  12. Design of ultrasonic probe and evaluation of ultrasonic waves on E.coli in Sour Cherry Juice

    Directory of Open Access Journals (Sweden)

    B Hosseinzadeh Samani

    2015-09-01

    experimental methodology generates a mathematical model which describes the chemical or biochemical processes (Anjum et al., 1997, Halim et al., 2009. In order to obtain the optimum value, Eq. (1 will be used: (6\tY_i=β_0+∑▒〖β_i X_i+∑▒〖β_ij X_i X_j+〗〗 ∑▒〖β_ij X_i^2 〗+ε where, β0, βj, βij, βjj are regression coefficients for intercept, linear, interaction and quadratic coefficients, respectively, while Xi and Xj are coded independent variables and ε is the error. For this purpose, four factors of ultrasonic power (200 to 600 W, wave exposure time (5 to 15 min, probe diameter (20 to 40 mm, and probe penetration depth in sour cherry juice container (0 to 40 mm were selected. First, the probes with the desired diameters were designed using the related formulas by using CAD-CAM. Results and Discussion: Surface Method (RSM indicated that the quadratic model with 0.96 coefficient of friction, standard error of 1545.3, and coefficient of variation of 14% is the best model for estimating the number of E.coli bacteria among the different studied treatments. The results showed that with increasing probe diameter and probe depth, the destructive effects of ultrasonic wave increase. It was also revealed that as the probe diameter and penetration depth increase, the destructive effect of ultrasonic wave is initially increased and then follows by a decreasing trend. With the increasing power of ultrasonic, ultrasonic intensity increases and leads to reducing number of E.coli in sour cherry juice. The increase in time of treatment with ultrasonic causes a decrease in the number of E.coli in sour cherry juice. This is due to the fact that the increase of ultrasonic exposure time leads to the increase of sonic stream in reactor and results in higher contributions of ultrasonic waves to E.coli. Finally, the examined variables were optimized by RSM and the values of ultrasonic power, waves exposing time, probe diameter, and probe penetration depth were obtained

  13. Modeling NDT piezoelectric ultrasonic transmitters.

    Science.gov (United States)

    San Emeterio, J L; Ramos, A; Sanz, P T; Ruíz, A; Azbaid, A

    2004-04-01

    Ultrasonic NDT applications are frequently based on the spike excitation of piezoelectric transducers by means of efficient pulsers which usually include a power switching device (e.g. SCR or MOS-FET) and some rectifier components. In this paper we present an approximate frequency domain electro-acoustic model for pulsed piezoelectric ultrasonic transmitters which, by integrating partial models of the different stages (driving electronics, tuning/matching networks and broadband piezoelectric transducer), allows the computation of the emission transfer function and output force temporal waveform. An approximate frequency domain model is used for the evaluation of the electrical driving pulse from the spike generator. Tuning circuits, interconnecting cable and mechanical impedance matching layers are modeled by means of transmission lines and the classical quadripole approach. The KLM model is used for the piezoelectric transducer. In addition, a PSPICE scheme is used for an alternative simulation of the broadband driving spike, including the accurate evaluation of non-linear driving effects. Several examples illustrate the capabilities of the specifically developed software.

  14. Ultrasonic Characterization of Aerospace Composites

    Science.gov (United States)

    Leckey, Cara; Johnston, Patrick; Haldren, Harold; Perey, Daniel

    2015-01-01

    Composite materials have seen an increased use in aerospace in recent years and it is expected that this trend will continue due to the benefits of reduced weight, increased strength, and other factors. Ongoing work at NASA involves the investigation of the large-scale use of composites for spacecraft structures (SLS components, Orion Composite Crew Module, etc). NASA is also involved in work to enable the use of composites in advanced aircraft structures through the Advanced Composites Project (ACP). In both areas (space and aeronautics) there is a need for new nondestructive evaluation and materials characterization techniques that are appropriate for characterizing composite materials. This paper will present an overview of NASA's needs for characterizing aerospace composites, including a description of planned and ongoing work under ACP for the detection of composite defects such as fiber waviness, reduced bond strength, delamination damage, and microcracking. The research approaches include investigation of angle array, guided wave, and phase sensitive ultrasonic methods. The use of ultrasonic simulation tools for optimizing and developing methods will also be discussed.

  15. Phase Transformations in Cast Duplex Stainless Steels

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Yoon-Jun [Iowa State Univ., Ames, IA (United States)

    2004-01-01

    Duplex stainless steels (DSS) constitute both ferrite and austenite as a matrix. Such a microstructure confers a high corrosion resistance with favorable mechanical properties. However, intermetallic phases such as σ and χ can also form during casting or high-temperature processing and can degrade the properties of the DSS. This research was initiated to develop time-temperature-transformation (TTT) and continuous-cooling-transformation (CCT) diagrams of two types of cast duplex stainless steels, CD3MN (Fe-22Cr-5Ni-Mo-N) and CD3MWCuN (Fe-25Cr-7Ni-Mo-W-Cu-N), in order to understand the time and temperature ranges for intermetallic phase formation. The alloys were heat treated isothermally or under controlled cooling conditions and then characterized using conventional metallographic methods that included tint etching, and also using electron microscopy (SEM, TEM) and wavelength dispersive spectroscopy (WDS). The kinetics of intermetallic-phase (σ + χ) formation were analyzed using the Johnson-Mehl-Avrami (MA) equation in the case of isothermal transformations and a modified form of this equation in the case of continuous cooling transformations. The rate of intermetallic-phase formation was found to be much faster in CD3MWCuN than CD3MN due mainly to differences in the major alloying contents such as Cr, Ni and Mo. To examine in more detail the effects of these elements of the phase stabilities; a series of eight steel castings was designed with the Cr, Ni and Mo contents systematically varied with respect to the nominal composition of CD3MN. The effects of varying the contents of alloying additions on the formation of intermetallic phases were also studied computationally using the commercial thermodynamic software package, Thermo-Calc. In general, σ was stabilized with increasing Cr addition and χ by increasing Mo addition. However, a delicate balance among Ni and other minor elements such as N and Si also exists. Phase equilibria in DSS can be affected by

  16. The Initial Assessment of Effectiveness of the Impulse Method of Introducing an Inoculant into Cast Iron

    Directory of Open Access Journals (Sweden)

    Derda-Ślęzak A.

    2014-03-01

    Full Text Available An initial assessment of the effectiveness of cast iron inoculation, performed by the method of impulse introducing the master alloy into cast iron, is presented. The experiment was concerned with the hypoeutectic gray cast iron inoculated with either the Alinoc or the Barinoc master alloy by means of an experimental device for pneumatic transportation. Examinations involved pneumatic injection of the powdered inoculant carried in a stream of gaseous medium (argon into the metal bath held in the crucible of an induction furnace. It was found that the examined process is characterised by both high effectiveness and stability.

  17. New Casting Method for Improving Billet Quality

    Science.gov (United States)

    Faunce, John P.; Wagstaff, Frank E.; Shaw, Howard

    Extrusion billet cast by the direct chill (DC) casting process frequently has inconsistent quality. This can adversely affect extrudability of the billet, for example, by causing a poor as-extruded surface. A recent development, the Wagstaff AIR-SLIP™ casting mold, incorporating several proprietary features, overcomes the problem of inconsistent quality and produces billet to exceptional metallurgical standards. Samples of 6xxx alloy aluminum billet cast by the AIR-SLIP™ process have had 0.005" peripheral segregation and an extremely smooth as-cast surface.

  18. Quality control of disinfection in ultrasonic baths

    Energy Technology Data Exchange (ETDEWEB)

    Schoene, H. [Technical University Dresden (Germany). Faculty of Mechanical Engineering; Jatzwauk, L. [University Hospital of the Technical University Dresden (Germany). Abt. Krankenhaushygiene

    2002-07-01

    Numerous investigations under laboratory conditions confirmed the microbicidal efficacy of ultrasonication. Morphological destruction was shown on bacteria and fungi as well as on different virus species. Ultrasonic treatment seems to increase the effect of different antibiotics and disinfectants. Reasons for this synergism are largely unknown and uninvestigated, but the active principle seems to bee the dispersing effect of ultrasonication in combination with the destruction of cell wall or cell membrane. Unfortunately no validation of test conditions exists for most of these investigations, regarding intensity and frequency of ultrasonic waves, temperature of liquid medium and measurement of cavitation which is an essential part of physical and chemical effects in ultrasonic baths. In contrast to most laboratory experiments sound density of ultrasound for treatment of medical instruments is below 1 W/cm{sup 2} because instruments will be destroyed under stronger ultrasonic conditions. The frequency is below 50 KHz. This paper describes bactericidal and fungicidal effects of low- intensity-ultrasonication and its synergistical support to chemical disinfection. (orig.)

  19. Variability of study cast assessment among orthodontists.

    Science.gov (United States)

    Pair, J W; Luke, L; White, S; Atchinson, K; Englehart, R; Brennan, R

    2001-12-01

    This study examined the accuracy and reliability with standardized definitions among 30 orthodontists in assessing different aspects of malocclusion from the study casts of 10 patients. Previous studies have indicated a lack of consistency among orthodontists in describing malocclusions. The diagnostic subcategories measured in this study included maxillary and mandibular crowding, overbite, overjet, and a modified molar, premolar, and canine Angle classification. Intraclass correlations indicated that the reliability of all parameters was good (intraclass correlation > 0.80), with overbite being the most reliable (0.98) and maxillary crowding and canine classification somewhat less reliable (0.89 and 0.87, respectively). Among Angle classifications, molar classification was the highest (0.95), followed by premolar (0.92) and canine (0.87). This study also measured the accuracy of the orthodontists' measurements compared with established true values (validity). T tests indicated that mandibular arch crowding and overbite were not statistically different from the true values. Overjet and molar classification were assessed very close to the true values. Although premolar and canine classifications were statistically different from the true values, they were within a one-eighth cusp of the true value (a clinically insignificant difference). The orthodontists consistently overestimated the amount of maxillary arch crowding or spacing. The results suggest that high reliability and reasonable accuracy can be expected for assessing study casts when using standardized definitions for the diagnostic subcategories.

  20. [Comparison of ultrasonic and clinico-functional indicators of the status of the pancreas in patients with chronic pancreatitis].

    Science.gov (United States)

    Geller, L I; Pashko, M M; Rybalka, E D; Maneshin, V N

    1990-05-01

    Upon examination of 85 patients with chronic recurrent pancreatitis there appeared a clear cut correlation between the ultrasonic findings and clinical, laboratory and intraoperative evidence indicative of chronic pancreatitis. It should be noted that ultrasonic amplitude histography was a pilot experience in relation to pancreatic investigation. Ultrasonic criteria as a whole were insufficiently informative for definite recognition of the disease phase (aggravation or remission of chronic pancreatitis), while the peak value of ultrasound amplitude histogram of the pancreas allowed differentiation of the severity (moderate or grave) of the excretory pancreatic insufficiency.

  1. Prediction of Part Distortion in Die Casting

    Energy Technology Data Exchange (ETDEWEB)

    R. Allen Miller

    2005-03-30

    The die casting process is one of the net shape manufacturing techniques and is widely used to produce high production castings with tight tolerances for many industries. An understanding of the stress distribution and the deformation pattern of parts produced by die casting will result in less deviation from the part design specification, a better die design and eventually more productivity and cost savings. This report presents methods that can be used to simulate the die casting process in order to predict the deformation and stresses in the produced part and assesses the degree to which distortion modeling is practical for die casting at the current time. A coupled thermal-mechanical finite elements model was used to simulate the die casting process. The simulation models the effect of thermal and mechanical interaction between the casting and the die. It also includes the temperature dependant material properties of the casting. Based on a designed experiment, a sensitivity analysis was conducted on the model to investigate the effect of key factors. These factors include the casting material model, material properties and thermal interaction between casting and dies. To verify the casting distortion predictions, it was compared against the measured dimensions of produced parts. The comparison included dimensions along and across the parting plane and the flatness of one surface.

  2. Process development of thin strip steel casting

    Energy Technology Data Exchange (ETDEWEB)

    Sussman, R.C.; Williams, R.S.

    1990-12-01

    An important new frontier is being opened in steel processing with the emergence of thin strip casting. Casting steel directly to thin strip has enormous benefits in energy savings by potentially eliminating the need for hot reduction in a hot strip mill. This has been the driving force for numerous current research efforts into the direct strip casting of steel. The US Department of Energy initiated a program to evaluate the development of thin strip casting in the steel industry. In earlier phases of this program, planar flow casting on an experimental caster was studied by a team of engineers from Westinghouse Electric corporation and Armco Inc. A subsequent research program was designed as a fundamental and developmental study of both planar and melt overflow casting processes. This study was arranged as several separate and distinct tasks which were often completed by different teams of researchers. An early task was to design and build a water model to study fluid flow through different designs of planar flow casting nozzles. Another important task was mathematically modeling of melt overflow casting process. A mathematical solidification model for the formation of the strip in the melt overflow process was written. A study of the material and conditioning of casting substrates was made on the small wheel caster using the melt overflow casting process. This report discusses work on the development of thin steel casting.

  3. Quantification of Feeding Effects of Spot Feeding Ductile Iron Castings made in Vertically Parted Moulds

    DEFF Research Database (Denmark)

    Vedel-Smith, Nikolaj Kjelgaard; Tiedje, Niels Skat; Sällström, J.

    in castings made in vertically parted molds and it gives directions towards the effectiveness of this technology. The casting examined is a disc-shaped casting with an inner boss and an outer ring, separated by a thin walled section. Thus, both boss and ring are prone to porosities. The experimental work......In vertically parted molds it is traditionally difficult to feed heavy sections that cannot be reached by traditional side/top feeders or other conventional methods. This project aims at quantifying the effects of using molded-in ram-up spot feeders as a means of feeding isolated sections...... be cast successfully without the use of both a top and a spot feeder. Leaving out one or both feeders, results in porosities and surface shrinkage. For EN-GJS-500-7 any combination with both feeders present produced sound castings. For the more demanding EN-GJS-450-10 the exothermic spot feeder produced...

  4. Emulsion based cast booster - a priming system

    Energy Technology Data Exchange (ETDEWEB)

    Gupta, R.N.; Mishra, A.K. [National Institute of Rock Mechanics, KGF (India)

    2005-07-01

    This paper explores the potential of emulsion based cast booster to be used as primer to initiate bulk delivered emulsion explosives used in mines. An attempt has been made for comparative study between conventional cast booster and emulsion based cast booster in terms of the initiation process developed and their capability to develop and maintain the stable detonation process in the column explosives. The study has been conducted using a continuous velocity of detonation (VOD) measuring instrument. During this study three blasts have been monitored. In each blast two holes have been selected for study, the first hole being initiated with conventional cast booster while the other one with emulsion based cast booster. The findings of the study advocates that emulsion based cast booster is capable of efficient priming of bulk delivered column explosive with stable detonation process in the column. Further, the booster had advantages over the conventional PETN/TNT based cast booster. 5 refs., 2 figs., 1 tab., 1 photo.

  5. Residual Stress, Structure and Other Properties Formation by Combined Thermo-Hardening Processing of Surface Layer of Gray Cast Iron Parts

    Science.gov (United States)

    Rakhimyanov, Kh M.; Nikitin, Yu V.; Semenova, Yu S.; Eremina, A. S.

    2016-04-01

    The proposed combined thermo-hardening processing of gray cast iron enables to control the surface layer structure and mechanical properties formation. The processing includes high-speed heating by low-temperature plasma source and ultrasonic surface plastic deformation. The algorithm of calculation the stress-strain state of a surface layer at combined processing of gray cast iron is developed. This algorithm is based on method of sections. The ultrasonic surface deformation contribution is determined during formation of residual stresses. It is established that the combination of the thermal and deformation effects on the material provides an additional increment of microhardness and increase of surface layer thickness. Experimental results shows that the features of structural and phase transformations in a surface layer are revealed without a surface melting by energy of low-temperature plasma. The top of a layer does not contain inclusions of graphite that testifies to change of structural transformations in conditions of combined processing.

  6. Testresults KROHNE 8-inch ultrasonic flowmeter

    Energy Technology Data Exchange (ETDEWEB)

    Boer, A.H.; Volmer, W.

    1997-07-01

    A new development in the field of ultrasonic liquid flowmeasurements has been achieved with the multichannel liquid ultrasonic flowmeter; the first for use in maintenance-free custody transfer applications. Although ultrasonic flowmeters are used for applications in the oil industry for many years, this new development will have a big impact on custody transfer flow measurement. Not only because of the compactness, but also because of the low investment and operating cost of this flowmeter. This paper describes the system and the method of operation as well as practical experiences and achieved test results of this flowmeter. (author)

  7. Fundamentals and applications of ultrasonic waves

    CERN Document Server

    Cheeke, J David N

    2002-01-01

    Ultrasonics. A subject with applications across all the basic sciences, engineering, medicine, and oceanography, yet even the broader topic of acoustics is now rarely offered at undergraduate levels. Ultrasonics is addressed primarily at the doctoral level, and texts appropriate for beginning graduate students or newcomers to the field are virtually nonexistent.Fundamentals and Applications of Ultrasonic Waves fills that void. Designed specifically for senior undergraduates, beginning graduate students, and those just entering the field, it begins with the fundamentals, but goes well beyond th

  8. PERSPECTIVES OF USING OF HIGH-SPEED STEELS FOR PRODUCTION OF CAST METAL-CUTTING INSTRUMENT. THE PECULIARITIES OF STRUCTURE AND CHARACTERISTICS OF CAST AND DEFORMED STEELS

    Directory of Open Access Journals (Sweden)

    A. S. Chaus

    2004-01-01

    Full Text Available In the article there are examined the different ways of improvement of the structure and properties of the high-speed steels, intended for production of the cast metal-cutting instrument. It is shown, that effective methods of improving of impact elasticity of the cast high-speed steel are modification and accelerated cooling of melt at primary crystallization, electroslag remelting with using of magnetic field, and also using of steels with decreased structure dissimilarity.

  9. Initial Assessment of Abrasive Wear Resistance of Austempered Cast Iron with Vermicular Graphite

    Directory of Open Access Journals (Sweden)

    Soiński M. S.

    2014-10-01

    Full Text Available The work compares the abrasive wear resistance of cast iron containing vermicular graphite, measured in the as-cast state and after austempering carried out at 290°C, 340°C, or 390°C. Theexaminations were performed by means of the T-01M tribological tester using the pin-on-disc configuration. Specimens used for examinations were taken from the end tabs of the tensile specimens, these being cut out of the test walls of the double-leg keel block test castings. Examinations proved that the austempering process increases the abrasive wear resistance of vermicular cast iron by several times as compared with the as-cast material. A tendency for a slight decrease in abrasive wear with an increase in austempering temperature can be stated. The coefficient of friction took a little higher values for cast iron after thermal treatment than for the as-cast material. The work was completed with roughness examination by means of electron scanning microscopy.

  10. Setting and Stiffening of Cementitious Components in Cast Stone Waste Form for Disposal of Secondary Wastes from the Hanford waste treatment and immobilization plant

    Energy Technology Data Exchange (ETDEWEB)

    Chung, Chul-Woo; Chun, Jaehun; Um, Wooyong; Sundaram, S. K.; Westsik, Joseph H.

    2013-04-01

    Cast stone is a cementitious waste form, a viable option to immobilize secondary nuclear liquid wastes generated from Hanford vitrification plant. While the strength and radioactive technetium leaching of different waste form candidates have been reported, no study has been performed to understand the flow and stiffening behavior of Cast Stone, which is essential to ensure the proper workability, especially considering necessary safety as a nuclear waste form in a field scale application. The rheological and ultrasonic wave reflection (UWR) measurements were used to understand the setting and stiffening Cast Stone batches. X-ray diffraction (XRD) was used to find the correlation between specific phase formation and the stiffening of the paste. Our results showed good correlation between rheological properties of the fresh Cast Stone mixture and phase formation during hydration of Cast Stone. Secondary gypsum formation originating from blast furnace slag was observed in Cast Stone made with low concentration simulants. The formation of gypsum was suppressed in high concentration simulants. It was found that the stiffening of Cast Stone was strongly dependent on the concentration of simulant. A threshold concentration for the drastic change in stiffening was found at 1.56 M Na concentration.

  11. Setting and stiffening of cementitious components in Cast Stone waste form for disposal of secondary wastes from the Hanford waste treatment and immobilization plant

    Energy Technology Data Exchange (ETDEWEB)

    Chung, Chul-Woo; Chun, Jaehun, E-mail: jaehun.chun@pnnl.gov; Um, Wooyong; Sundaram, S.K.; Westsik, Joseph H.

    2013-04-01

    Cast Stone is a cementitious waste form, a viable option to immobilize secondary nuclear liquid wastes generated from the Hanford Waste Treatment and Immobilization Plant. However, no study has been performed to understand the flow and stiffening behavior, which is essential to ensure proper workability and is important to safety in a nuclear waste field-scale application. X-ray diffraction, rheology, and ultrasonic wave reflection methods were used to understand the specific phase formation and stiffening of Cast Stone. Our results showed a good correlation between rheological properties of the fresh mixture and phase formation in Cast Stone. Secondary gypsum formation was observed with low concentration simulants, and the formation of gypsum was suppressed in high concentration simulants. A threshold concentration for the drastic change in stiffening was found at 1.56 M Na concentration. It was found that the stiffening of Cast Stone was strongly dependent on the concentration of simulant. Highlights: • A combination of XRD, UWR, and rheology gives a better understanding of Cast Stone. • Stiffening of Cast Stone was strongly dependent on the concentration of simulant. • A drastic change in stiffening of Cast Stone was found at 1.56 M Na concentration.

  12. Influence of carbon content on the segregation processes in duplex cast steel

    Directory of Open Access Journals (Sweden)

    Dyja D.

    2007-01-01

    Full Text Available The paper aimed at determination of increased carbon content influence on segregation processes in a duplex ferritic-austenitic cast steel. The analysis of raw cast steel structure was carried out using a Zeiss Axiovert 25 optical microscope. The chemical composition of selected areas was examined using a JEOL JSM 5400 scanning microscope equipped with an EDX microanalyser and the obtained results were verified using the Thermo-Calc software. The investigations carried out have shown that the lower carbon content causes the smaller amount of the intermetallic phases precipitates undesirable in the manufacturing process, which – affecting a clear deterioration in raw cast steel impact strength – promote origination of cracks in the castings. The increased, due to segregation processes, content of carbon, chromium and molybdenum within the solidification grain boundaries promotes precipitation of carbides already in the liquid state, what increases the propensity for hot cracking. The molybdenum content, in a cast steel of increased carbon content, varies from ~4% in the centre of solidification grain to ~6.5% in its boundary areas, and the chromium content from ~28% to 32%, respectively. Small enrichment of ferrite with molybdenum and chromium in boundary areas of cast steel solidification grains containing 0.02% carbon causes higher ferrite stability and prevents its decomposition in the temperature range from 600 to 900°C, what makes that the cast steel of lower carbon content features uniform ferritic-austenitic structure in as cast state.

  13. A mechanistic ultrasonic vibration amplitude model during rotary ultrasonic machining of CFRP composites.

    Science.gov (United States)

    Ning, Fuda; Wang, Hui; Cong, Weilong; Fernando, P K S C

    2017-04-01

    Rotary ultrasonic machining (RUM) has been investigated in machining of brittle, ductile, as well as composite materials. Ultrasonic vibration amplitude, as one of the most important input variables, affects almost all the output variables in RUM. Numerous investigations on measuring ultrasonic vibration amplitude without RUM machining have been reported. In recent years, ultrasonic vibration amplitude measurement with RUM of ductile materials has been investigated. It is found that the ultrasonic vibration amplitude with RUM was different from that without RUM under the same input variables. RUM is primarily used in machining of brittle materials through brittle fracture removal. With this reason, the method for measuring ultrasonic vibration amplitude in RUM of ductile materials is not feasible for measuring that in RUM of brittle materials. However, there are no reported methods for measuring ultrasonic vibration amplitude in RUM of brittle materials. In this study, ultrasonic vibration amplitude in RUM of brittle materials is investigated by establishing a mechanistic amplitude model through cutting force. Pilot experiments are conducted to validate the calculation model. The results show that there are no significant differences between amplitude values calculated by model and those obtained from experimental investigations. The model can provide a relationship between ultrasonic vibration amplitude and input variables, which is a foundation for building models to predict other output variables in RUM. Copyright © 2016 Elsevier B.V. All rights reserved.

  14. Search for chameleons with CAST

    DEFF Research Database (Denmark)

    Anastassopoulos, V.; Arik, M.; Aune, S.

    2015-01-01

    In this work we present a search for (solar) chameleons with the CERN Axion Solar Telescope (CAST). This novel experimental technique, in the field of dark energy research, exploits both the chameleon coupling to matter (βm) and to photons (βΥ) via the Primako eect. By reducing the X-ray detection...... energy threshold used for axions from 1 keV to 400 eV CAST became sensitive to the converted solar chameleon spectrum which peaks around 600 eV. Even though we have not observed any excess above background, we can provide a 95% C.L. limit for the coupling strength of chameleons to photons of βΥ≤1011...

  15. Search for chameleons with CAST

    CERN Document Server

    Anastassopoulos, V; Aune, S; Barth, K; Belov, A; Bräuninger, H; Cantatore, G; Carmona, J M; Cetin, S A; Christensen, F; Collar, J I; Dafni, T; Davenport, M; Desch, K; Dermenev, A; Eleftheriadis, C; Fanourakis, G; Ferrer-Ribas, E; Friedrich, P; Galán, J; García, J A; Gardikiotis, A; Garza, J G; Gazis, E N; Geralis, T; Giomataris, I; Hailey, C; Haug, F; Hasinoff, M D; Hofmann, D H H; Iguaz, F J; Irastorza, I G; Jacoby, J; Jakobsen, A; Jakovčić, K; Kaminski, J; Karuza, M; Kavuk, M; Krčmar, M; Krieger, C; Krüger, A; Lakić, B; Laurent, J M; Liolios, A; Ljubičić, A; Luzón, G; Neff, S; Ortega, I; Papaevangelou, T; Pivovarov, M J; Raffelt, G; Riege, H; Rosu, M; Ruz, J; Savvidis, I; Solanki, S K; Vafeiadis, T; Villar, J A; Vogel, J K; Yildiz, S C; Zioutas, K; Brax, P; Lavrentyev, I; Upadhye, A

    2015-01-01

    In this work we present a search for (solar) chameleons with the CERN Axion Solar Telescope (CAST). This novel experimental technique, in the field of dark energy research, exploits both the chameleon coupling to matter ($\\beta_{\\rm m}$) and to photons ($\\beta_{\\gamma}$) via the Primakoff effect. By reducing the X-ray detection energy threshold used for axions from 1$\\,$keV to 400$\\,$eV CAST became sensitive to the converted solar chameleon spectrum which peaks around 600$\\,$eV. Even though we have not observed any excess above background, we can provide a 95% C.L. limit for the coupling strength of chameleons to photons of $\\beta_{\\gamma}\\!\\lesssim\\!10^{11}$ for $1<\\beta_{\\rm m}<10^6$.

  16. Pressure rig for repetitive casting

    Science.gov (United States)

    Vasquez, Peter; Hutto, William R.; Philips, Albert R.

    1989-09-01

    The invention is a pressure rig for repetitive casting of metal. The pressure rig performs like a piston for feeding molten metal into a mold. Pressure is applied to an expandable rubber diaphragm which expands like a balloon to force the metal into the mold. A ceramic cavity which holds molten metal is lined with blanket-type insulating material, necessitating only a relining for subsequent use and eliminating the lengthy cavity preparation inherent in previous rigs. In addition, the expandable rubber diaphragm is protected by the insulating material thereby decreasing its vulnerability to heat damage. As a result of the improved design the life expectancy of the pressure rig contemplated by the present invention is more than doubled. Moreover, the improved heat protection has allowed the casting of brass and other alloys with higher melting temperatures than possible in the conventional pressure rigs.

  17. Search for chameleons with CAST

    Directory of Open Access Journals (Sweden)

    V. Anastassopoulos

    2015-10-01

    Full Text Available In this work we present a search for (solar chameleons with the CERN Axion Solar Telescope (CAST. This novel experimental technique, in the field of dark energy research, exploits both the chameleon coupling to matter (βm and to photons (βγ via the Primakoff effect. By reducing the X-ray detection energy threshold used for axions from 1 keV to 400 eV CAST became sensitive to the converted solar chameleon spectrum which peaks around 600 eV. Even though we have not observed any excess above background, we can provide a 95% C.L. limit for the coupling strength of chameleons to photons of βγ≲1011 for 1<βm<106.

  18. SORTING CAPABILITIES OF CASTINGS FROM NODULAR AND GRAY IRON BY THE STRUCTURE BY THE RESULT OF THE MEASUREMENT OF THE MAGNETIC PARAMETERS AND THE SPEED OF SOUND

    Directory of Open Access Journals (Sweden)

    S. G. Sandomirskiy

    2013-01-01

    Full Text Available The results of the analysis of the influence of changes in the structure of the metal substrate and form of graphite inclusions in cast iron on the magnetic coercive sensitive parameter and the speed of sound are given. The efficiency of shared use of the results of magnetic and ultrasonic measurements to control the shape of inclusions in ductile iron and pearlite content in its metal matrix is shown.

  19. Cracks assessment using ultrasonic technology

    Energy Technology Data Exchange (ETDEWEB)

    Martinez, Maria Pia; Tomasella, Marcelo [OLDELVAL S.A. Oleoductos del Valle, Rio Negro (Argentina). Pipeline Integrity Dept.

    2005-07-01

    The goal of Oldelval Integrity Program is to prevent ruptures and leaks, developing strategies for a better handling of the integrity of our pipelines. In order to achieve it we have studied and modeled each process that involved in the integrity pipeline. Those processes are mainly based on defects reported by an internal inspection tool and supplied with field inspection and monitoring data. Years of evaluation, study and the continuous effort overturned towards a phenomenon that worries to the industry, as it is the SCC. Since 1998 up to 2004 SCC was included in the integrity program with some preventive maintenance programs. The accomplishment of the inspection based on ultrasound tools, is the culmination of years of evaluation and investigations supported by field digs and materials susceptibility. This paper describes Oldelval's results with ultrasonic crack detection tool, and how it can be reliably to detect SCC. (author)

  20. Ultrasonic Histotripsy for Tissue Therapy

    Science.gov (United States)

    Pahk, K. J.; Dhar, D. K.; Malago, M.; Saffari, N.

    2015-01-01

    Hepatocyte transplantation has been considered and investigated as a promising and alternative method to liver transplantation for treating liver-based metabolic disorder in newborns over the past two decades. Although some clinical trials have been conducted and shown clinical benefits and outcomes, it is difficult to deliver and achieve a desired level of integration and transplantation of hepatocytes in the liver parenchyma. To overcome this problem, this work introduces an alternative method to a portal-infused-hepatocyte cell transplantation. To improve the level of engraftment of transplantable hepatocytes, these are injected directly into cavities generated by ultrasonic histotripsy. Histotripsy is an extracorporeal noninvasive technique which has been recently developed using high intensity focused ultrasound (HIFU) for inducing tissue fractionation with no coagulative necrosis. The exact mechanisms for the tissue fractionation are not well understood yet; but the possible mechanisms are thought to be a combination of nonlinear wave propagation effect, explosive bubble growth and ultrasonic atomization. The main objectives of this work are to demonstrate the feasibility of this new cell therapy and evaluate and distinguish between the different types of cavitation activity for either a thermally or a mechanically induced lesion. In the present work, numerical studies on the bubble dynamics (the Gilmore-Akulichev bubble model coupled with the Khokhlov-Zabolotskaya-Kuznetsov equation) and both ex- and in vivo liver experiments are conducted with histological analysis (haematoxylin and eosin stain). The numerical and the experimental results suggest that (a) the acoustic emissions emitted during the thermal ablation and the histotripsy exposure can be distinguished both numerically and experimentally and (b) the proposed cell therapy may potentially form an effective and safe clinical treatment for replacing and correcting disordered hepatocytes, although the

  1. A New Servo Control Drive for Electro Discharge Texturing System Industrial Applications Using Ultrasonic Technology

    Directory of Open Access Journals (Sweden)

    M. Shafik

    2013-07-01

    Full Text Available This paper presents a new ultrasonic servo control drive for electro discharge texturing system industrial applications. The new drive is aiming to overcome the current teething issues of the existing electro discharge texturing system, servo control drive level of precision, processing stability, dynamic response and surface profile of the machined products. The new ultrasonic servo control drive consists of three main apparatuses, an ultrasonic motor, electronic driver and control unit. The ultrasonic motor consists of three main parts, the stator, rotor and sliding element. The motor design process, basic configuration, principles of motion, finite element analysis and experimental examination of the main characteristics is discussed in this paper. The electronic driver of the motor consists of two main stages which are the booster and piezoelectric amplifier. The experimental test and validation of the developed servo control drive in electro discharge texturing platform is also discussed and presented in this paper. The initial results showed that the ultrasonic servo control drive is able to provide: a bidirectional of motion, a resolution of <50μm and a dynamic response of <10msec. The electron microscopic micro examination into the textured samples showed that: a clear improvement in machining stability, products surface profile, a notable reduction in the processing time, arcing and short-circuiting teething phenomena.

  2. Ultrasonic treatment of aramid fiber surface and its effect on the interface of aramid/epoxy composites

    Science.gov (United States)

    Liu, L.; Huang, Y. D.; Zhang, Z. Q.; Jiang, Z. X.; Wu, L. N.

    2008-02-01

    Aramid fiber/epoxy composites have been treated by ultrasound during the winding process to enhance the adhesion. According to the ultrasonic treatment interlaminar shear strength (ILSS) of composites has been greatly improved. Dynamic wetting method, XPS and AFM are used to examine the microscopic properties of resultant composites. The enhanced ILSS is attributed to the ultrasonic cavitation, which improves the wetting between aramid fibers and resins.

  3. Effect of cast steel production metallurgy on the emergence of casting defects

    Directory of Open Access Journals (Sweden)

    L. Čamek

    2016-10-01

    Full Text Available The paper documents metallurgical possibilities of high alloy cast steel production in open induction medium frequency furnaces and an electric arc furnace in a gravity die casting foundry. The observation was focused on the emergence of gas defects in steel castings. The content of gases achieved during the metallurgical processes was evaluated for every unit of the production equipment and the casting ladle before casting into disposable sand moulds. The sand mould area was considered to be constant. The aim was to evaluate the current metallurgical possibilities of affecting the content of gases in high alloy cast steel in the current technical conditions of the foundry.

  4. Ultrasonically-assisted Thermal Stir Welding System

    Science.gov (United States)

    Ding, R. Jeffrey (Inventor)

    2014-01-01

    A welding head assembly has a work piece disposed between its containment plates' opposing surfaces with the work piece being maintained in a plastic state thereof at least in a vicinity of the welding head assembly's stir rod as the rod is rotated about its longitudinal axis. The welding head assembly and the work piece experience relative movement there between in a direction perpendicular to the rod's longitudinal axis as the work piece is subjected to a compressive force applied by the containment plates. A first source coupled to the first containment plate applies a first ultrasonic wave thereto such that the first ultrasonic wave propagates parallel to the direction of relative movement. A second source coupled to the second containment plate applies a second ultrasonic wave thereto such that the second ultrasonic wave propagates parallel to the direction of relative movement.propagates parallel to the direction of relative movement.

  5. Development of NZP ceramic based {open_quotes}cast-in-place{close_quotes} diesel engine port liners

    Energy Technology Data Exchange (ETDEWEB)

    Nagaswaran, R.; Limaye, S.Y.

    1996-02-01

    BSX (Ba{sub 1+x}Zr{sub 4}P{sub 6-2x}Si{sub 2x}O{sub 24}) and CSX (Ca{sub l-x}Sr{sub x}Zr{sub 4}P{sub 6}O{sub 24}) type NZP ceramics were fabricated and characterized for: (i) thermal properties viz., thermal conductivity, thermal expansion, thermal stability and thermal shock resistance; (ii) mechanical properties viz., flexure strength and elastic modulus; and (iii) microstructures. Results of these tests and analysis indicated that the BS-25 (x=0.25 in BSX) and CS-50 (x=0.50 in CSX) ceramics had the most desirable properties for casting metal with ceramic in place. Finite element analysis (FEA) of metal casting (with ceramic in place) was conducted to analyze thermomechanical stresses generated and determine material property requirements. Actual metal casting trials were also conducted to verify the results of finite element analysis. In initial trials, the ceramic cracked because of the large thermal expansion mismatch (hoop) stresses (predicted by FEA also). A process for introduction of a compliant layer between the metal and ceramic to alleviate such destructive stresses was developed. The compliant layer was successful in preventing cracking of either the ceramic or the metal. In addition to these achievements, pressure slip casting and gel-casting processes for fabrication of NZP components; and acoustic emission and ultrasonics-based NDE techniques for detection of microcracks and internal flaws, respectively, were successfully developed.

  6. Modeling and optimization of ultrasonic linear motors

    OpenAIRE

    Fernandez Lopez, José; Perriard, Yves

    2007-01-01

    Ultrasonic motors have received much attention these last years, in particular with regard to their modeling and their design principle. Their operating principle is based on piezoelectric ceramics that convert electrical energy into mechanical energy in the form of vibrations of an elastic body whose surface points perform an elliptic motion with a frequency in the ultrasonic range (≥ 20 kHz). The moving part, which is pressed against the vibrating body by a prestressing force, can move than...

  7. Laboratory Assessment of Commercially Available Ultrasonic Rangefinders

    Science.gov (United States)

    2015-11-01

    and an Arduino Mega 2560* board to interface with MATLAB*. These sensors were chosen as a representative sample of ultrasonic rangefinders with...different beam characteristics that could affect measurements. The Arduino board and ultrasonic rangefinder were connected to the computer via...Manufacturer’s list. Arduino LLC https://www.arduino.cc/ The MathWorks®, Inc. 3 Apple Hill Drive Natick, MA 01760-2098 http://www.mathworks.com

  8. A comparison of two methods of removing zinc oxide-eugenol provisional cement residue from the internal surface of cast restorations.

    Science.gov (United States)

    Mosharraf, Ramin; Soleimani, Bahram; Sanaee-Nasab, Mehdi

    2009-05-01

    Remnants of provisional cement on the internal surface of cast restorations can have an adverse effect on the performance of the definitive luting agent. The purpose of this study was to evaluate the effect of eugenol-containing temporary cement removal by an ultrasonic or an organic solvent on the retentive strength of metallic rings cemented to amalgam cores using zinc phosphate cement. A total of 36 cylindrical amalgam cores measuring 5.9 x 6 mm were made by condensing amalgam in brass molds for use in this in vitro study. Thirty-six cylindrical spaces measuring 6 x 6 mm were machined in the center of cast rods of Rexillium III alloy to create simulated retainers. The amalgam cores were divided into two groups and provisionally cemented in these cylindrical spaces (retainers) using zinc oxide-eugenol cement. After separation of the cores from the retainers, one group was cleaned with an ultrasonic cleaning device with water and the other group was cleaned with Solitine organic solvent. All specimens were then cemented with zinc phosphate cement and the samples were stored at 100% humidity in a 37 degrees C water bath after which they were tested with a DARTEK testing machine at a 0.02 cm/minute cross head speed. The data were analyzed using the Independent t-test. The statistical analysis revealed a significant difference between the two groups (pcleaning the internal surface of cast restorations, the ultrasonic cleaning method is more effective for removing zinc-oxide temporary cement.

  9. The evaluation of working casts prepared from digital impressions.

    Science.gov (United States)

    Hwang, Y C; Park, Y S; Kim, H K; Hong, Y S; Ahn, J S; Ryu, J J

    2013-01-01

    The aim of this study is to evaluate the reproducibility of working casts of a digital impression system by comparing them with the original, virtual, and rapid prototyping casts. A total of 54 cast sets in clinically stable occlusion were used. They were scanned by an iTero intraoral scanner and converted into STL format virtual casts. Rapid prototyping casts and polyurethane casts were fabricated from the iTero milling system based on the virtual casts. Several horizontal and vertical measurements were performed from the four types of casts, that is, original stone casts, virtual casts, rapid prototyping casts, and polyurethane casts of iTero. Measurement error, intraclass correlation coefficient (ICC), and differences among the casts were calculated and compared. Casts from iTero milling machines exhibited greater dimensional differences and lower ICC values than did other casts. In addition, many of the measurements of the iTero working casts showed statistically significant differences in comparison to the three other types of casts. In contrast, there were no statistically significant differences between the virtual and original casts. Virtual casts made by the iTero intraoral scanner exhibited excellent reproducibility. However, the casts from the iTero milling machine showed greater dimensional differences and lower reproducibility compared to other types of casts.

  10. Characteristic model of travelling wave ultrasonic motor.

    Science.gov (United States)

    Jingzhuo, Shi; Dongmei, You

    2014-02-01

    In general, the design and analysis of ultrasonic motor and motor's control strategy are based on mathematical model. The academic model is widely used in the analysis of traveling wave ultrasonic motor (TWUSM). But the dispersive characteristic of piezoelectric ceramics and other complicated process, such as the friction, make the model's precision not so accurate. On the other hand, identification modeling method, which is built based on the tested data, has obtained increasing application in the study of ultrasonic motor's control technology. Based on the identification model, many control strategies can be designed easily. But the identification model is an approximate model, so if a more accurate model of ultrasonic motor can be obtained, the analysis and design of motor control system will be more effective. Characteristic model is a kind of identification model which can accurately describe the characteristics of TWUSM. Based on the tested data, this paper proposes the modeling method of ultrasonic motor's characteristic model. The paper also makes a comparison of the effectiveness of different identification algorithms. Aiming at the speed control of ultrasonic motor, the influence of the parameter's initial values on the precision of model is discussed. The calculating results indicate the availability of this characteristic model. Copyright © 2013 Elsevier B.V. All rights reserved.

  11. Phased Array Ultrasonic Sound Field Mapping in Cast Austenitic Stainless Steel

    Energy Technology Data Exchange (ETDEWEB)

    Crawford, Susan L.; Prowant, Matthew S.; Cinson, Anthony D.; Larche, Michael R.; Diaz, Aaron A.; Anderson, Michael T.

    2014-05-31

    This study maps the phased array-generated acoustic sound fields through three types of CASS microstructure in four specimens to quantitatively assess the beam formation effectiveness in these materials.

  12. Standard practice for ultrasonic testing of wrought products

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    2013-01-01

    1.1 Purpose—This practice establishes the minimum requirements for ultrasonic examination of wrought products. Note 1—This standard was adopted to replace MIL-STD-2154, 30 Sept. 1982. This standard is intended to be used for the same applications as the document which it replaced. Users should carefully review its requirements when considering its use for new, or different applications, or both. 1.2 Application—This practice is applicable for examination of materials such as, wrought metals and wrought metal products. 1.2.1 Wrought Aluminum Alloy Products—Examination shall be in accordance with Practice B 594. 1.3 Acceptance Class—When examination is performed in accordance with this practice, engineering drawings, specifications, or other applicable documents shall indicate the acceptance criteria. Five ultrasonic acceptance classes are defined in Table 1. One or more of these classes may be used to establish the acceptance criteria or additional or alternate criteria may be specified. 1.4 Ord...

  13. Earthworm casts as a sampling medium – a case study from highly contaminated Hg roasting site Pšenk (Idrija area, Slovenia

    Directory of Open Access Journals (Sweden)

    Tamara Teršič

    2013-12-01

    Full Text Available In this study an interesting sampling medium - earthworm casts was examined in a highly Hg contaminated area. Enrichment factor (EF has been applied to assess elevated concentrations of analyzed elements in earthworm casts and to determine elevated concentrations of these elements in soils and casts with regard to European average concentrations in topsoil. In a previous study (Teršič & Gosar, 2012 it was shown that Hg contents and dispersion in casts from studied roasting site are comparable to those in soil, which indicates that soil contamination is substantially reflected in contamination of earthworm casts. Therefore the comparison between elemental concentrations in earthworm casts and soil was investigated with the intention to assess the reflection of possible soil contamination in casts. Besides Hg contamination, elevated concentrations of As, Ca, Cd, Mo, Pb and U were also determined in earthworm casts. The calculated EFs show moderate enrichment of casts with Ca, Sr and P and minimal enrichment with Mg, Zn and Cu. Cast, SOM (surface organic matter rich soil layer and soil enrichments with regard to the European averages show extreme enrichment of all studied media with Hg, followed by significant enrichment with Mo and Cd and moderate enrichment with As. Spatial distributions of analyzed elements in casts mostly show similar pattern as in soil, however, because of the different nature of different earthworm species and specific properties of different elements, the data about cast contamination can only serve as an approximate prediction about the dispersion and distribution of contaminant in soil.

  14. Method for casting thin metal objects

    Science.gov (United States)

    Pehrson, Brandon P; Moore, Alan F

    2015-04-14

    Provided herein are various embodiments of systems for casting thin metal plates and sheets. Typical embodiments include layers of mold cavities that are oriented vertically for casting the metal plates. In some embodiments, the mold cavities include a beveled edge such that the plates that are cast have a beveled edge. In some embodiments, the mold cavities are filled with a molten metal through an open horizontal edge of the cavity. In some embodiments, the mold cavities are filled through one or more vertical feed orifices. Further disclosed are methods for forming a thin cast metal plate or sheet where the thickness of the cast part is in a range from 0.005 inches to 0.2 inches, and the surface area of the cast part is in a range from 16 square inches to 144 square inches.

  15. Gating of Permanent Molds for ALuminum Casting

    Energy Technology Data Exchange (ETDEWEB)

    David Schwam; John F. Wallace; Tom Engle; Qingming Chang

    2004-03-30

    This report summarizes a two-year project, DE-FC07-01ID13983 that concerns the gating of aluminum castings in permanent molds. The main goal of the project is to improve the quality of aluminum castings produced in permanent molds. The approach taken was determine how the vertical type gating systems used for permanent mold castings can be designed to fill the mold cavity with a minimum of damage to the quality of the resulting casting. It is evident that somewhat different systems are preferred for different shapes and sizes of aluminum castings. The main problems caused by improper gating are entrained aluminum oxide films and entrapped gas. The project highlights the characteristic features of gating systems used in permanent mold aluminum foundries and recommends gating procedures designed to avoid common defects. The study also provides direct evidence on the filling pattern and heat flow behavior in permanent mold castings.

  16. Homogenity of Die Casting and Returning Material

    Directory of Open Access Journals (Sweden)

    J. Malik

    2012-04-01

    Full Text Available Homogeneity of die castings is influenced by wide range of technological parameters as piston velocity in filling chamber of die casting machine, filling time of mould cavity, temperature of cast alloy, temperature of the mould, temperature of filling chamber, surface pressure on alloy during mould filling, final pressure and others. Based on stated parameters it is clear, that main parameters of die casting are filling time of die mould cavity and velocity of the melt in the ingates. Filling time must ensure the complete filling of the mould cavity before solidification process can negatively influence it. Among technological parameters also belong the returning material, which ratio in charge must be constrained according to requirement on final homogeneity of die castings. With the ratio of returning material influenced are the mechanical properties of castings, inner homogeneity and chemical composition.

  17. Scanning Ultrasonic Spectroscopy System Developed for the Inspection of Composite Flywheels

    Science.gov (United States)

    Martin, Richard E.; Baaklini, George Y.

    2002-01-01

    Composite flywheels are being considered as replacements for chemical batteries aboard the International Space Station. A flywheel stores energy in a spinning mass that can turn a generator to meet power demands. Because of the high rotational speeds of the spinning mass, extensive testing of the flywheel system must be performed prior to flight certification. With this goal in mind, a new scanning system has been developed at the NASA Glenn Research Center for the nondestructive inspection of composite flywheels and flywheel subcomponents. The system uses ultrasonic waves to excite a material and examines the response to detect and locate flaws and material variations. The ultrasonic spectroscopy system uses a transducer to send swept-frequency ultrasonic waves into a test material and then receives the returning signal with a second transducer. The received signal is then analyzed in the frequency domain using a fast Fourier transform. A second fast Fourier transform is performed to examine the spacing of the peaks in the frequency domain. The spacing of the peaks is related to the standing wave resonances that are present in the material because of the constructive and destructive interferences of the waves in the full material thickness as well as in individual layers within the material. Material variations and flaws are then identified by changes in the amplitudes and positions of the peaks in both the frequency and resonance spacing domains. This work, conducted under a grant through the Cleveland State University, extends the capabilities of an existing point-by-point ultrasonic spectroscopy system, thus allowing full-field automated inspection. Results of an ultrasonic spectroscopy scan of a plastic cylinder with intentionally seeded flaws. The result of an ultrasonic spectroscopy scan of a plastic cylinder used as a proof-of-concept specimen is shown. The cylinder contains a number of flat bottomed holes of various sizes and shapes. The scanning system

  18. Measurement of casting parameters in ZnAlCu3 molds created by additive technology

    Directory of Open Access Journals (Sweden)

    S. Medić

    2016-10-01

    Full Text Available This paper examines the parameters of casting ZnAl4Cu3 alloy (volume, castability, density and occupancy of the mold in mold made additive technology. Molds made by additive technology are: cheaper in production of a small number of castings, geometrically more accurate and faster made. From obtained results of this paper it is clearly seen that printed mold must be protected with thermal coating because liquid adhesive of powder otherwise evaporates during casting and creates additional moisture in the mold, as it was noted.

  19. Investigation of solidification of thin walled ductile cast iron using temperature measurement

    DEFF Research Database (Denmark)

    Pedersen, Karl Martin; Tiedje, Niels

    2005-01-01

    Investigation of solidification of thin walled ductile cast iron can be improved using temperature measurement. This article includes some background of the precautions that have to be taken when measuring temperatures in thin walled castings. The aim is to minimize influence of temperature...... measurement on castings and to get sufficient response time of thermocouples. Investigation of thin wall ductile iron has been performed with temperature measurement in plates with thickness between 2,8 and 8mm. The cooling curves achieved are combined with examination of the microstructure in order to reveal...

  20. Remediation of Diesel Fuel Contaminated Sandy Soil using Ultrasonic Waves

    Directory of Open Access Journals (Sweden)

    Wulandari P.S.

    2010-01-01

    Full Text Available Ultrasonic cleaning has been used in industry for some time, but the application of ultrasonic cleaning in contaminated soil is just recently received considerable attention, it is a very new technique, especially in Indonesia. An ultrasonic cleaner works mostly by energy released from the collapse of millions of microscopic cavitations near the dirty surface. This paper investigates the use of ultrasonic wave to enhance remediation of diesel fuel contaminated sandy soil considering the ultrasonic power, soil particle size, soil density, water flow rate, and duration of ultrasonic waves application.

  1. Ultrasonic transducer chip assembly, ultrasound probe, ultrasonic imaging system and ultrasound assembly and probe manufacturing methods

    NARCIS (Netherlands)

    Weekamp, J.W.; Henneken, V.A.; Groenland, A.W.; Louwerse, M.C.

    2015-01-01

    Disclosed is an ultrasonic transducer assembly comprising an ultrasonic transducer chip (100) having a main surface comprising a plurality of ultrasound transducer elements (112) and a plurality of first contacts (120) for connecting to said ultrasound transducer elements; a contact chip (400)

  2. [The surface roughness analysis of the titanium casting founding by a new titanium casting investment material].

    Science.gov (United States)

    Liang, Qin-ye; Wu, Xia-yi; Lin, Xue-feng

    2012-04-01

    To investigate the surface roughness property of the titanium castings cast in a new investment for titanium casting. Six wax patterns (20 mm × 20 mm × 0.5 mm) were invested using two investments: three in a new titanium investment material and three in the control material (Rematitan Plus). Six titanium specimens were obtained by conventional casting. After casting, surface roughness of the specimens were evaluated with a surface profilometer. The surface roughness of the specimens cast in new titanium investment material was (1.72 ± 0.08) µm, which was much smaller than that from Rematitan Plus [(1.91 ± 0.15) µm, P cast using these two investment materials are both smooth enough to fulfill the demand of the titanium precision-casting for prosthodontic clinical use.

  3. Accuracy of Casting Single Crowns in Titanium

    Science.gov (United States)

    1990-04-01

    variable affecting fit of cast dental restorations continued to be the focus of research. Taylor (1931) was the first to report on cristobalite ...Hollenback (1943) recommended a "hybrid investing and casting technique". He employed setting, hygroscopic, and thermal expansion with cristobalite investment...minor beta phase. Oxygen diffusion for pure Ti extended Imm into the casting for both the facecoating materials. Waterstrat and Giuseppetti (1985

  4. A Benchmark Study on Casting Residual Stress

    Energy Technology Data Exchange (ETDEWEB)

    Johnson, Eric M. [John Deere -- Moline Tech Center; Watkins, Thomas R [ORNL; Schmidlin, Joshua E [ORNL; Dutler, S. A. [MAGMA Foundry Technologies, Inc.

    2012-01-01

    Stringent regulatory requirements, such as Tier IV norms, have pushed the cast iron for automotive applications to its limit. The castings need to be designed with closer tolerances by incorporating hitherto unknowns, such as residual stresses arising due to thermal gradients, phase and microstructural changes during solidification phenomenon. Residual stresses were earlier neglected in the casting designs by incorporating large factors of safety. Experimental measurement of residual stress in a casting through neutron or X-ray diffraction, sectioning or hole drilling, magnetic, electric or photoelastic measurements is very difficult and time consuming exercise. A detailed multi-physics model, incorporating thermo-mechanical and phase transformation phenomenon, provides an attractive alternative to assess the residual stresses generated during casting. However, before relying on the simulation methodology, it is important to rigorously validate the prediction capability by comparing it to experimental measurements. In the present work, a benchmark study was undertaken for casting residual stress measurements through neutron diffraction, which was subsequently used to validate the accuracy of simulation prediction. The stress lattice specimen geometry was designed such that subsequent castings would generate adequate residual stresses during solidification and cooling, without any cracks. The residual stresses in the cast specimen were measured using neutron diffraction. Considering the difficulty in accessing the neutron diffraction facility, these measurements can be considered as benchmark for casting simulation validations. Simulations were performed using the identical specimen geometry and casting conditions for predictions of residual stresses. The simulation predictions were found to agree well with the experimentally measured residual stresses. The experimentally validated model can be subsequently used to predict residual stresses in different cast

  5. Thermal gradient analysis of solidifying casting

    Directory of Open Access Journals (Sweden)

    J. Suchoń

    2008-08-01

    Full Text Available For description of casting solidification and crystallization process the thermal derivative analysis (TDA is commonly used. Besides the process kinetics considered in TDA method to describe the solidification process, the thermal gradient analysis can be also used for this purpose [1, 2]. In conducted studies analysis of thermal gradient distribution inside the solidifying wedge casting was shown which enabled determination of heat flow intensity on casting section.

  6. The development of recent high-power ultrasonic transducers for Near-well ultrasonic processing technology.

    Science.gov (United States)

    Wang, Zhenjun; Xu, Yuanming

    2017-07-01

    With the reduction of crude oil throughout the world, enhance oil recovery technology has become a major oil research topics, which can greatly increase the recovery ratio of the crude oil before the dawning of renewable energy era. Near-well ultrasonic processing technology, as one new method, has attracted more attention for Enhanced Oil Recovery due to its low cost, good applicability and no environmental pollution in recent rears. There are two important relevant aspects about Near-well ultrasonic processing technology: (a) how to enhance the oil flow through the rocks into the pumping pool and (b) how to reduce the oil viscosity so that it can be easier to pump. Therefore, how to design a high-power ultrasonic equipment with excellent performance is crucial for Near-well ultrasonic processing technology. In this paper, recent new high-power ultrasonic transducers for Near-well ultrasonic processing technology are summarized. Each field application of them are also given. The purpose of this paper is to provide reference for the further development of Near-well ultrasonic processing technology. With the reduction of crude oil throughout the world, enhance oil recovery technology has become a major oil research topics, which can greatly increase the recovery ratio of the crude oil before the dawning of renewable energy era. Near-well ultrasonic processing technology, as one new method, has attracted more attention for Enhanced Oil Recovery due to its low cost, good applicability and no environmental pollution in recent rears. There are two important relevant aspects about Near-well ultrasonic processing technology: (a) how to enhance the oil flow through the rocks into the pumping pool and (b) how to reduce the oil viscosity so that it can be easier to pump. Therefore, how to design a high-power ultrasonic equipment with excellent performance is crucial for Near-well ultrasonic processing technology. In this paper, recent new high-power ultrasonic transducers

  7. Preferential dissolution behaviour in Ni–Cr dental cast alloy

    Indian Academy of Sciences (India)

    A Ni–Cr–Mo dental alloy was fabricated by three different casting methods, viz. centrifugal casting, high frequency induction casting and vacuum pressure casting. The dependence of cast microstructure on the electrochemical corrosion behaviour was investigated using potentiodynamic cyclic and potentiostatic polarization ...

  8. Accuracy of stereolithography additive casts used in a digital workflow

    DEFF Research Database (Denmark)

    Al-Imam, Hiba; Gram, Mia; Benetti, Ana R

    2017-01-01

    additive (SLA) casts from 2 manufacturers: 9 Dreve SLA casts and 9 Scanbiz SLA casts. All casts were then scanned 9 times with an extraoral scanner to produce the reference data set. Trueness was evaluated by superimposing the data sets obtained by scanning the casts with the reference data set. Precision...

  9. Mechanism and application of a newly developed pressure casting process: horizontal squeeze casting

    OpenAIRE

    Li Peijie; Huang Xiusong; He Liangju

    2014-01-01

    Compared to traditional high-pressure die casting (HPDC), horizontal squeeze casting (HSC) is a more promising way to fabricate high-integrity castings, owing to a reduced number of gas and shrinkage porosities produced in the casting. In this paper, the differences between HSC and HPDC are assessed, through which it is shown that the cavity filling velocity and the size of the gating system to be the most notable differences. Equipment development and related applications are also reviewed. ...

  10. Cast Iron And Mineral Cast Applied For Machine Tool Bed - Dynamic Behavior Analysis

    Directory of Open Access Journals (Sweden)

    Kępczak N.

    2015-06-01

    Full Text Available Cast iron and mineral cast are the materials most often used in the machine structural elements design (bodies, housings, machine tools beds etc.. The materials significantly differ in physical and mechanical properties. The ability to suppress vibration is one of the most important factors determining the dynamic properties of the machine and has a significant impact on the machining capabilities of a machine tool. Recent research and development trends show that there is a clear tendency to move away from the traditional iron casting to the mineral casting, due to better dynamic properties of the latter. However mineral cast as a structural material for the whole machine tools bed turns out to be insufficient due to its poor mechanical strength properties. The best solution should benefit from the advantages of the cast iron and mineral cast materials while minimizing their drawbacks. The paper presents numerical modal analysis of two lathe beds: the first one made of gray cast iron and the second one made of hybrid connection of cast iron and mineral cast. The analysis was conducted in order to determine the dynamic properties of two bodies of similar shapes made in the traditional (cast iron and innovative hybrid (cast iron and mineral cast technology. In addition, an analysis of the static structure rigidity of the two beds was performed. During the simulation studies it was found a significant increase in dynamic stiffness and static rigidity of the machine tool body made of hybrid connection of cast iron and mineral cast. The results of numerical simulations have confirmed the desirability of using hybrid construction because the dynamic properties of such a body are more advantageous in comparison with the conventional body made of cast iron.

  11. Technological Aspects of Low-Alloyed Cast Steel Massive Casting Manufacturing

    Directory of Open Access Journals (Sweden)

    Szajnara J.

    2013-12-01

    Full Text Available In the paper authors have undertaken the attempt of explaining the causes of cracks net occurrence on a massive 3-ton cast steel casting with complex geometry. Material used for casting manufacturing was the low-alloyed cast steel with increased wear resistance modified with vanadium and titanium. The studies included the primary and secondary crystallization analysis with use of TDA and the qualitative and quantitative analysis of non-metallic inclusions.

  12. Characteristics of centrifugally cast GX25CrNiSi18-9 steel

    Directory of Open Access Journals (Sweden)

    R. Zapała

    2011-07-01

    Full Text Available The paper presents the results of microstructural examinations of the industrial heat-resistant centrifugally cast GX25CrNiSi18-9 steel characterised by increased content of Cu. The study included changes in the microstructure of base cast steel respective of the steel held at a temperature of 900 and 950°C for 48 hours. Based on the results obtained, an increase in microhardness of the examined cast steel matrix with increasing temperature was stated, which was probably caused by fine precipitates enriched in Cr, Mo, and C forming inside the matrix grains.The layer of scale formed on the tested cast steel oxidised in the atmosphere of air at 900 and 950°C was characterised by an increased tendency to degradation with increasing temperature of the conducted tests.

  13. Comparing and studying crack formation during apical cavity preparation using ultrasonic instruments

    Directory of Open Access Journals (Sweden)

    Zarrabian M.

    1999-07-01

    Full Text Available One of the major goals of periradicular surgery is to create a good apical sea! at the apex. This"nis done by sectioning of 2 to 3mm from the apex, preparation of a class I cavity and filling with a"nbiocompatible material."nThe purpose of this in vitro study was to determine whether ultrasonic units used for root end"npreparations could change the surface & structure of resected root ends, as competed to common"nmethods of retropreparation. Eighty-five extracted single rooted teeth were divided into five similar"ngroups. Then instrumented and filled with lateral condensation method. Then three millimeter of apex"nwas resected, retropreparaiions in two groups were done with low speed handpiece and round V ^ur"nand cavities in two other groups prepared with the highest power of dentspiay ultrasonic unit with TFI-"n10 tip and in one other group prepared with the highest power of neo sonic ultrasonic unit with diamond"ncoated CT-1 retro tip."nFollowing root resection and retropreparation the surface of resected root ends were examined for the"npresence of any cracks or structural changes on the surface of resected root ends with stereo microscope"n50x."nThe results of this study showed thai high power settings of ultrasonic units can increase the potential of"ncrack formation on resected root surfaces. In conclusion it is better to use low power setting of ultrasonic"nfor retropreparation.

  14. Selected Phenomena of the In-Mold Nodularization Process of Cast Iron That Influence the Quality of Cast Machine Parts

    Directory of Open Access Journals (Sweden)

    Marcin Stawarz

    2017-11-01

    Full Text Available This paper discusses a problem connected with the production process of ductile iron castings made using the in-mold method. The study results are presented showing that this method compromises the quality of the cast machine parts and of the equipment itself. Specifics of the nodularization process using the in-mold method do not provide the proper conditions for removal of chemical reaction products to the slag, i.e., the products stay in the mold cavity and they also decrease the quality of the casting. In this work, corrosion-type defects were diagnosed mostly on the surface of the casting and some compounds in the near-surface layer—i.e., fayalite (Fe2SiO4 and forsterite (Mg2SiO4—which cause discontinuities in the metal matrix. The results presented here were selected based on experimental melts of ductile iron. The elements of the mold used in this study, the shape of the mixing chamber, charge materials, method of melting, temperature of liquid metal, etc. were directly related to the production conditions. An analysis was conducted of the chemical composition using a Leco GDS500A spectrometer and a carbon and sulfur Leco CS125 analyzer. Metallographic examinations were conducted using a Phenom-ProX scanning electron microscope with an EDS system.

  15. Some Recent Advances of Ultrasonic Diagnostic Methods Applied to Materials and Structures (Including Biological Ones)

    Science.gov (United States)

    Nobile, Lucio; Nobile, Stefano

    This paper gives an overview of some recent advances of ultrasonic methods applied to materials and structures (including biological ones), exploring typical applications of these emerging inspection technologies to civil engineering and medicine. In confirmation of this trend, some results of an experimental research carried out involving both destructive and non-destructive testing methods for the evaluation of structural performance of existing reinforced concrete (RC) structures are discussed in terms of reliability. As a result, Ultrasonic testing can usefully supplement coring thus permitting less expensive and more representative evaluation of the concrete strength throughout the whole structure under examination.

  16. Spray casting project final report

    Energy Technology Data Exchange (ETDEWEB)

    Churnetski, S.R.; Thompson, J.E.

    1996-08-01

    Lockheed Martin Energy Systems, Inc. (Energy Systems), along with other participating organizations, has been exploring the feasibility of spray casting depleted uranium (DU) to near-net shape as a waste minimization effort. Although this technology would be useful in a variety of applications where DU was the material of choice, this effort was aimed primarily at gamma-shielding components for use in storage and transportation canisters for high-level radioactive waste, particularly in the Multipurpose Canister (MPC) application. In addition to the waste-minimization benefits, spray casting would simplify the manufacturing process by allowing the shielding components for MPC to be produced as a single component, as opposed to multiple components with many fabrication and assembly steps. In earlier experiments, surrogate materials were used to simulate the properties (specifically reactivity and density) of DU. Based on the positive results from those studies, the project participants decided that further evaluation of the issues and concerns that would accompany spraying DU was warranted. That evaluation occupied substantially all of Fiscal Year 1995, yielding conceptual designs for both an intermediate facility and a production facility and their associated engineering estimates. An intermediate facility was included in this study to allow further technology development in spraying DU. Although spraying DU to near-net shape seems to be feasible, a number of technical, engineering, and safety issues would need to be evaluated before proceeding with a production facility. This report is intended to document the results from the spray-casting project and to provide information needed by anyone interested in proceeding to the next step.

  17. The temperature gradient on section of casting in process of primary crystallization of chromium cast iron

    Directory of Open Access Journals (Sweden)

    A. Studnicki

    2008-08-01

    Full Text Available The methodology of defining in article was introduced the temperature gradient in process of primary crystallization during cooling the casting from chromium cast iron on basis of measurements of thermal field in test DTA-K3. Insert also the preliminary results of investigations of influence temperature gradient on structure of studied wear resistance chromium cast iron.

  18. Squeeze-casting of magnesium alloys; Pressgiessen (Squeeze-Casting) von Magnesium-Legierungen

    Energy Technology Data Exchange (ETDEWEB)

    Kainer, K.U. [Technische Univ. Clausthal, Clausthal-Zellerfeld (Germany). Inst. fuer Werkstoffkunde und Werkstofftechnik; Boehm, E.

    1995-12-31

    The mechanical properties of squeeze castings are superior to other castings. Usually the properties are isotropic due to the homogenity of the microstructure. For these reasons squeeze castings are wellsuited for safety parts. It is possible to use conventional casting alloys, with limited improvements compared to other casting techniques, as well as conventional wrought or newly developed alloys, which are usually not castable, for squeeze-casting. The production of composite materials by infiltration of porous preforms of fibres or particles is possible. The properties of a casting can be locally improved using this technique. Squeeze-casting needs more machinery than sand- or diecasting. Compared to high pressure diecasting, the machinery is compareable, but the effort depends on the geometrie of the cast part. (orig.) [Deutsch] Im Squeeze-Cast-Verfahren hergestellte Leichtmetallbauteile zeichnen sich durch verbesserte mechanische Eigenschaften gegenueber durch andere Giessverfahren hergestellte Bauteile aus. Insbesondere die Ermuedungsfestigkeit wird durch den homogenen, isotropen, nahezu fehlerfreien Gefuegeaufbau verbessert. Aus diesen Gruenden sind Squeeze-Cast-Teile besonders fuer Sicherheitsanwendungen geeignet. Es koennen sowohl konventionelle Gusslegierungen, mit begrenzten Verbesserungen gegenueber anderen Giessverfahren, als auch klassische Knet- sowie neu entwickelte Legierungen vergossen werden, welche mit Hilfe anderer Giessverfahren nur eingeschraenkt verarbeitbar sind. Die Herstellung von Verbundwerkstoffen durch Infiltration poroeser Faser- oder Partikelformkoerper, sogenannter Preforms, ist moeglich. Hierdurch koennen die Eigenschaften eines Bauteils lokal erheblich verbessert werden. Das Squeeze-Cast-Verfahren benoetigt gegenueber Sand- und Kokillenguss einen groesseren maschinellen Aufwand. Im Vergleich zum Druckguss ist der Aufwand etwa gleich, jedoch von der Geometrie des Gussstueckes abhaengig. (orig.)

  19. Hand Gesture Recognition Using Ultrasonic Waves

    KAUST Repository

    AlSharif, Mohammed Hussain

    2016-04-01

    Gesturing is a natural way of communication between people and is used in our everyday conversations. Hand gesture recognition systems are used in many applications in a wide variety of fields, such as mobile phone applications, smart TVs, video gaming, etc. With the advances in human-computer interaction technology, gesture recognition is becoming an active research area. There are two types of devices to detect gestures; contact based devices and contactless devices. Using ultrasonic waves for determining gestures is one of the ways that is employed in contactless devices. Hand gesture recognition utilizing ultrasonic waves will be the focus of this thesis work. This thesis presents a new method for detecting and classifying a predefined set of hand gestures using a single ultrasonic transmitter and a single ultrasonic receiver. This method uses a linear frequency modulated ultrasonic signal. The ultrasonic signal is designed to meet the project requirements such as the update rate, the range of detection, etc. Also, it needs to overcome hardware limitations such as the limited output power, transmitter, and receiver bandwidth, etc. The method can be adapted to other hardware setups. Gestures are identified based on two main features; range estimation of the moving hand and received signal strength (RSS). These two factors are estimated using two simple methods; channel impulse response (CIR) and cross correlation (CC) of the reflected ultrasonic signal from the gesturing hand. A customized simple hardware setup was used to classify a set of hand gestures with high accuracy. The detection and classification were done using methods of low computational cost. This makes the proposed method to have a great potential for the implementation in many devices including laptops and mobile phones. The predefined set of gestures can be used for many control applications.

  20. Microdefects in cast multicrystalline silicon

    Energy Technology Data Exchange (ETDEWEB)

    Wolf, E.; Klinger, D.; Bergmann, S. [Inst. of Crystal Growth Berlin (Germany)

    1995-08-01

    The microdefect etching behavior of cast multicrystalline BAYSIX and SILSO samples is mainly the same as that of EFG silicon, in spite of the very different growth parameters applied to these two techniques and the different carbon contents of the investigated materials. Intentional decorating of mc silicon with copper, iron and gold did not influence the results of etching and with help of infrared transmission microscopy no metal precipitates at the assumed microdefects could be established. There are many open questions concerning the origin of the assumed, not yet doubtless proved microdefects.

  1. Machine Casting of Ferrous Alloys

    Science.gov (United States)

    1976-05-01

    1976 g DTIC 8 AELECTEI% UJ %AUG2 31985|| —J mjfr %M ^ B rra M B5 8 23 151 l-TT-WFtf.^ viH »<.wil»t«^lvi»wmrgT1i^^V\\’.-’\\’.^VA’ ,T...Slurry Producer . . 13 4. Laboratory Casting Machine 15 IV. STRUCTURE, SEGREGATION, HOMOGENIZATION HEAT TREATMENT , AND MECHANICAL PROPERTIES OF...RHEOCAST ALLOYS 18 1. Effect of Process Variables on Structure 18 2. Segregation, Homogenization Heat Treatment and Mechanical Properties 22 V

  2. Effects of Ultrasonic Disintegration on the Characteristics of Paint Sludge from Automotive Industry

    Directory of Open Access Journals (Sweden)

    Güray SALİHOGLU

    2016-11-01

    Full Text Available The effects of ultrasonic pre-treatment (disintegration on the characteristics of water-based paint sludge from automotive industries were investigated by monitoring the parameters such as pH, total organic carbon (TOC, soluble chemical oxygen demand (sCOD, and humidity loss. The influence of ultrasonication duration and intensity over the monitoring parameters was examined.The findings showed that ultrasonication increased the pH, TOC, sCOD and humidity loss levels of paint sludges. However, it was obvious that the intensity and duration of the sonication should be applied according to the sludge management method planned. Increasing the intensity of the sonication resulted in an increase in pH and sCOD levels, while decreased the TOC and loss of humidity levels. Similarly, when the duration of sonication increased, the pH and SCOD increased; TOC and loss of humidity decreased.

  3. Note: Decoupling design for high frequency piezoelectric ultrasonic transducers with their clamping connections

    Energy Technology Data Exchange (ETDEWEB)

    Wang, F. J., E-mail: wangfujun@tju.edu.cn; Liang, C. M.; Tian, Y. L.; Zhao, X. Y.; Zhang, D. W. [Tianjin Key Laboratory of Equipment Design and Manufacturing Technology, School of Mechanical Engineering, Tianjin University, Tianjin 300072 (China); Zhang, H. J. [Tianjin Key Laboratory of Modern Mechatronics Equipment Technology, School of Mechanical Engineering, Tianjin Polytechnic University, Tianjin 300387 (China)

    2015-12-15

    This work presents the flexure-mechanism based decoupling design between high frequency piezoelectric ultrasonic transducers and their clamping connections to improve ultrasonic energy transmission efficiency. The ring, prismatic beam, and circular notched hinge based flanges were presented, and the crucial geometric dimensions of the transducers with the flexure decoupling flanges were determined. Finite element analysis (FEA) was carried out to investigate the dynamic characteristics of the transducers. Finally, experiments were conducted to examine and verify the effects of the proposed decoupling flanges. FEA and experimental results show that smaller frequency deviations and larger tip displacement amplitudes have been achieved by using the transducers with the flexure flanges compared with the transducer with a rigid ring-type flange, and thus the ultrasonic transmission efficiency can be improved through the flexure flanges.

  4. Sensitivity Distribution Properties of a Phase-Shifted Fiber Bragg Grating Sensor to Ultrasonic Waves

    Directory of Open Access Journals (Sweden)

    Qi Wu

    2014-01-01

    Full Text Available In this research, the sensitivity distribution properties of a phase-shifted fiber Bragg grating (PS-FBG to ultrasonic waves were investigated employing the surface attachment method. A careful consideration was taken and examined by experimental results to explain that the distances and angles between the sensor and ultrasonic source influence not only the amplitudes, but also the initial phases, waveforms, and spectra of detected signals. Furthermore, factors, including the attachment method and the material’s geometric dimensions, were also discussed. Although these results were obtained based on PS-FBG, they are also applicable to a normal FBG sensor or even an optical fiber sensor, due to the identical physical changes induced by ultrasonic waves in all three. Thus, these results are useful for applications of optical fiber sensors in non-destructive testing and structural health monitoring.

  5. Sensitivity distribution properties of a phase-shifted fiber bragg grating sensor to ultrasonic waves.

    Science.gov (United States)

    Wu, Qi; Okabe, Yoji; Saito, Kazuya; Yu, Fengming

    2014-01-09

    In this research, the sensitivity distribution properties of a phase-shifted fiber Bragg grating (PS-FBG) to ultrasonic waves were investigated employing the surface attachment method. A careful consideration was taken and examined by experimental results to explain that the distances and angles between the sensor and ultrasonic source influence not only the amplitudes, but also the initial phases, waveforms, and spectra of detected signals. Furthermore, factors, including the attachment method and the material's geometric dimensions, were also discussed. Although these results were obtained based on PS-FBG, they are also applicable to a normal FBG sensor or even an optical fiber sensor, due to the identical physical changes induced by ultrasonic waves in all three. Thus, these results are useful for applications of optical fiber sensors in non-destructive testing and structural health monitoring.

  6. Towards multifocal ultrasonic neural stimulation II: design considerations for an acoustic retinal prosthesis

    Science.gov (United States)

    Naor, Omer; Hertzberg, Yoni; Zemel, Esther; Kimmel, Eitan; Shoham, Shy

    2012-04-01

    Ultrasound waves, widely used as a non-invasive diagnostic modality, were recently shown to stimulate neuronal activity. Functionally meaningful stimulation, as is required in order to form a unified percept, requires the dynamic generation of simultaneous stimulation patterns. In this paper, we examine the general feasibility and properties of an acoustic retinal prosthesis, a new vision restoration strategy that will combine ultrasonic neuro-stimulation and ultrasonic field sculpting technology towards non-invasive artificial stimulation of surviving neurons in a degenerating retina. We explain the conceptual framework for such a device, study its feasibility in an in vivo ultrasonic retinal stimulation study and discuss the associated design considerations and tradeoffs. Finally, we simulate and experimentally validate a new holographic method—the angular spectrum-GSW—for efficient generation of uniform and accurate continuous ultrasound patterns. This method provides a powerful, flexible solution to the problem of projecting complex acoustic images onto structures like the retina.

  7. Uncontrolled removal of dentin during in vitro ultrasonic irrigant activation in curved root canals

    NARCIS (Netherlands)

    Retsas, A.; Koursoumis, A.; Tzimpoulas, N.; Boutsioukis, C.

    2016-01-01

    Introduction: The aim of this study was to examine the effect of file type and activation time on the uncontrolled removal of dentin during in vitro ultrasonic irrigant activation in prepared curved root canals. Methods: Seventy-two curved mesial root canals of human mandibular molars were prepared

  8. Effects of ultrasonic and sonic scaling on surfaces of tooth‑colored ...

    African Journals Online (AJOL)

    Objective: The effects of sonic and ultrasonic scalings (USSs) on the surface roughness of nanohybrid, flowable, and polyacid-modified resin composites and conventional glass ionomer cement were examined, and the effectiveness of repolishing on the scaled material surfaces was determined. Materials and Methods: The ...

  9. Dynamic assessment of the focal hepatic lesion in rats using ultrasonic contrast agent.

    Science.gov (United States)

    Zhang, Chao; Deng, Youbin; Huang, Daozhong; Zhang, Qingping

    2006-01-01

    The focal hepatic lesion caused by local injection of absolute alcohol in rats was evaluated with ultrasonic contrast agent and pathologic examination. Twenty adult Wistar rats weighing about 200 g were injected with absolute alcohol (0.05-0.1 mL each one) on the exterior left lobe of the liver under the monitoring of ultrasound. Pulse inversion harmonic imaging was used to evaluate the focal lesion after bolus injection of ultrasonic contrast agent (0.05 mL/200 g) through caudal vein. Seven days later, the focal lesion was studied again as before. The exterior left lobe of liver with focal lesion was incised and underwent pathologic examination. The results showed that all of the focal lesions could be defined clearly after bolus injection of the ultrasonic contrast agent under the mode of pulse inversion harmonic imaging. There was good correlation between the size of the focal lesion measured by ultrasound on the 7th day after the "ablation" under the mode of pulse inversion harmonic imaging and that gotten by pathologic examination (P = 0.39). The focus size measured by ultrasound right after the ablation was larger than that gotten by pathologic examination (P = 0.002). It was concluded that ultrasonic contrast agent plus pulse inversion harmonic imaging could be used to assess the size of the focal hepatic lesion caused by local injection of absolute alcohol in rats.

  10. Gas pressure in sand mould poured with cast iron

    Directory of Open Access Journals (Sweden)

    A. Chojecki

    2011-01-01

    Full Text Available The results of measurements of gas pressure in foundry moulds made from sands bonded with bentonite, sodium sil icate and furan resin were disclosed. It was found that the maximum pressure during pouring of mould with metal occurs in the case of bentonite sands, especially with the addition of coal dust. The effect of this pressure on the formation of surface defects in castings was examined.

  11. Shaping the Microstructure of Cast Iron Automobile Cylinder Liners Aimed at Providing High Service Properties

    Directory of Open Access Journals (Sweden)

    Orłowicz A.W.

    2015-06-01

    Full Text Available The paper presents an analysis of factors affecting the wear of cylinder liners. The effect of the graphite precipitation morphology on the cylinder liner wear mechanism is presented. Materials used to cast cylinder liners mounted in a number of engines have been examined for their conformity with requirements set out in applicable Polish industrial standard. A casting for a prototype cylinder liner has been made with a microstructure guaranteeing good service properties of the part.

  12. Yield Improvement in Steel Casting (Yield II)

    Energy Technology Data Exchange (ETDEWEB)

    Richard A. Hardin; Christoph Beckermann; Tim Hays

    2002-02-18

    This report presents work conducted on the following main projects tasks undertaken in the Yield Improvement in Steel Casting research program: Improvement of Conventional Feeding and Risering Methods, Use of Unconventional Yield Improvement Techniques, and Case Studies in Yield Improvement. Casting trials were conducted and then simulated using the precise casting conditions as recorded by the participating SFSA foundries. These results present a statistically meaningful set of experimental data on soundness versus feeding length. Comparisons between these casting trials and casting trials performed more than forty years ago by Pellini and the SFSA are quite good and appear reasonable. Comparisons between the current SFSA feeding rules and feeding rules based on the minimum Niyama criterion reveal that the Niyama-based rules are generally less conservative. The niyama-based rules also agree better with both the trials presented here, and the casting trails performed by Pellini an d the SFSA years ago. Furthermore, the use of the Niyama criterion to predict centerline shrinkage for horizontally fed plate sections has a theoretical basis according to the casting literature reviewed here. These results strongly support the use of improved feeding rules for horizontal plate sections based on the Niyama criterion, which can be tailored to the casting conditions for a given alloy and to a desired level of soundness. The reliability and repeatability of ASTM shrinkage x-ray ratings was investigated in a statistical study performed on 128 x-rays, each of which were rated seven different times. A manual ''Feeding and Risering Guidelines for Steel Castings' is given in this final report. Results of casting trials performed to test unconventional techniques for improving casting yield are presented. These use a stacked arrangement of castings and riser pressurization to increase the casting yield. Riser pressurization was demonstrated to feed a casting up to

  13. Effect of Zirconia-Modified Magnesia Investment on the Casting of Pure Titanium

    Directory of Open Access Journals (Sweden)

    Chun-Cheng Hung

    2003-03-01

    Full Text Available Several investigations have examined magnesia-based investments for pure titanium casting. However, the thermal expansion value was insufficient at low casting temperatures and high interfacial reactivity occurred at high casting temperatures. The purpose of this investigation was to modify a magnesia-based investment by adding a heat-resistant mold material, zirconia, in different ratios to produce a more accurate titanium casting. The thermal expansion value was measured using a new precise automatic laser recording machine and pure titanium was cast using an argon casting machine. The marginal accuracy was measured using a stereomicroscope and the interfacial reactivity of the titanium was evaluated using X-ray diffraction analysis. The results indicate that adding different amounts of zirconia to a magnesia-based investment can increase its thermal expansion value and decrease the interfacial reactivity of the titanium. Maximal thermal expansion in the zirconia-modified investments significantly increased by 5-6 weight % (wt% and peaked at 1.62% expansion. Selevest with 5 wt% zirconia had the smallest mean marginal discrepancy, 21.70 μm at 750°C. Analysis of variance indicates significant differences in marginal discrepancy between zirconia-modified investments (p < 0.001. Adding zirconia can also decrease the interfacial reactivity of the titanium. The data indicated that proper amounts of zirconia (5-6 wt% added to a magnesia-based investment can produce a more accurate and less interfacial reactive pure titanium casting.

  14. Effects of Cr - Ni 18/9 Austenitic Cast Steel Modification by Mischmetal

    Directory of Open Access Journals (Sweden)

    M. Gajewski

    2012-12-01

    Full Text Available This paper presents the results of Cr - Ni 18/9 austenitic cast steel modifications by mischmetal. The study was conducted on industrial melts. Cast steel was melted in an electric induction furnace with a capacity of 2000 kg and a basic lining crucible. .The mischmetal was introduced into the ladle during tapping of the cast steel from the furnace. The effectiveness of modification was examined with the carbon content of 0.1% and the presence of δ ferrite in the structure of cast steel stabilized with titanium. The changes in the structure of cast steel and their effect on mechanical properties and intergranular corrosion were studied. It was found that rare earth metals decrease the sulfurcontent in cast steel and above all, they cause a distinct change in morphology of the δ ferrite and non-metallic inclusions. These changes have improved mechanical properties. R02, Rm, and A5 and toughness increased significantly. There was a great increase of the resistance to intergranular corrosion in the Huey test. The study confirmed the high efficiency of cast steel modification by mischmetal in industrial environments. The final effect of modification depends on the form and manner of placing mischmetal into the liquid metal and the melting technology, ie the degree of deoxidation and desulfurization of the metal in the furnace.

  15. Distortion and Residual Stress in High-Pressure Die Castings: Simulation and Measurements

    Science.gov (United States)

    Hofer, P.; Kaschnitz, E.; Schumacher, P.

    2014-09-01

    Two individual high-pressure die casting geometries were developed to study the influence of process parameters and alloy composition on the distortion behavior of aluminum alloy castings. These geometries, a stress lattice and a V-shaped lid, tend to form residual stress due to a difference in wall thickness and a deliberate massive gating system. Castings were produced from two alloys: AlSi12(Fe) and AlSi10MnMg. In the experimental castings, the influence of important process parameters such as die temperature, ejection time, and cooling regime was examined. The time evolution of process temperatures was measured using thermal imaging. Subsequent to casting, distortion was measured by means of a tactile measuring device at ambient temperatures. The measured results were compared against a numerical process and stress simulations of the casting, ejection, and cooling process using the commercial finite element method software ANSYS Workbench. The heat transfer coefficients were adapted to the temperature distributions of the die, and the castings were observed by thermal imaging. A survey of the results of the comparison between simulation and experiment is given for both alloys.

  16. Study on electrical impedance matching for broadband ultrasonic transducer

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Geon Woo [University of Science and Technology, Daejeon (Korea, Republic of); Kim, Ki Bok [Korea Research Institute of Standards and Science, Center for Safety Measurement, Daejeon (Korea, Republic of); Baek, Kwang Sae [Elache Co., Busan (Korea, Republic of)

    2017-02-15

    Ultrasonic transducers with high resolution and resonant frequency are required to detect small defects (less than hundreds of μm) by ultrasonic testing. The resonance frequency and resolution of an ultrasonic transducer are closely related to the thickness of piezo-electric materials, backing materials, and the electric impedance matching technique. Among these factors, electrical impedance matching plays an important role because it can reduce the loss and reflection of ultrasonic energy differences in electrical impedance between an ultrasonic transducer and an ultrasonic defects detecting system. An LC matching circuit is the most frequently used electric matching method. It is necessary for the electrical impedance of an ultrasonic transducer to correspond to approximately 50 Ω to compensate the difference in electrical impedance between both connections. In this study, a 15 MHz immersion ultrasonic transducer was fabricated and an LC electrical impedance circuit was applied to that for having broad-band frequency characteristic.

  17. Energy use in selected metal casting facilities - 2003

    Energy Technology Data Exchange (ETDEWEB)

    Eppich, Robert E. [Eppich Technologies, Syracuse, IN (United States)

    2004-05-01

    This report represents an energy benchmark for various metal casting processes. It describes process flows and energy use by fuel type and processes for selected casting operations. It also provides recommendations for improving energy efficiency in casting.

  18. Mapping cavitation activity around dental ultrasonic tips.

    Science.gov (United States)

    Walmsley, A Damien; Lea, Simon C; Felver, Bernhard; King, David C; Price, Gareth J

    2013-05-01

    Cavitation arising within the water around the oscillating ultrasonic scaler tip is an area that may lead to advances in enhancing biofilm removal. The aim of this study is to map the occurrence of cavitation around scaler tips under loaded conditions. Two designs of piezoelectric ultrasonic scaling probes were evaluated with a scanning laser vibrometer and luminol dosimetric system under loaded (100 g/200 g) and unloaded conditions. Loads were applied to the probe tips via teeth mounted in a load-measuring apparatus. There was a positive correlation between probe displacement amplitude and cavitation production for ultrasonic probes. The position of cavitation at the tip of each probe was greater under loaded conditions than unloaded and for the longer P probe towards the tip. Whilst increasing vibration displacement amplitude of ultrasonic scalers increases the occurrence of cavitation, factors such as the length of the probe influence the amount of cavitation activity generated. The application of load affects the production of cavitation at the most clinically relevant area-the tip. Loading and the design of ultrasonic scalers lead to maximising the occurrence of the cavitation at the tip and enhance the cleaning efficiency of the scaler.

  19. Digital Signal Processing Methods for Ultrasonic Echoes.

    Science.gov (United States)

    Sinding, Kyle; Drapaca, Corina; Tittmann, Bernhard

    2016-04-28

    Digital signal processing has become an important component of data analysis needed in industrial applications. In particular, for ultrasonic thickness measurements the signal to noise ratio plays a major role in the accurate calculation of the arrival time. For this application a band pass filter is not sufficient since the noise level cannot be significantly decreased such that a reliable thickness measurement can be performed. This paper demonstrates the abilities of two regularization methods - total variation and Tikhonov - to filter acoustic and ultrasonic signals. Both of these methods are compared to a frequency based filtering for digitally produced signals as well as signals produced by ultrasonic transducers. This paper demonstrates the ability of the total variation and Tikhonov filters to accurately recover signals from noisy acoustic signals faster than a band pass filter. Furthermore, the total variation filter has been shown to reduce the noise of a signal significantly for signals with clear ultrasonic echoes. Signal to noise ratios have been increased over 400% by using a simple parameter optimization. While frequency based filtering is efficient for specific applications, this paper shows that the reduction of noise in ultrasonic systems can be much more efficient with regularization methods.

  20. Thin section casting program. Volume 2: Horizontal TSC (Thin-Section Casting) approach

    Science.gov (United States)

    1989-01-01

    In horizontal thin-section casting (HTSC), 1-inch-thick steel sections are produced at speeds up to 600 ipm or about 60 tons per hour per foot of width (tphf). Liquid steel is fed from the ladle, and flows through a specially designed tundish, then flows through a refractory feeding tube and nozzle, with approximately the same external dimensions as the cast section, into a near-horizontal rectangular mold whose all four sides are traveling in the same direction and speed as the steel casting. This report is the second of a six volume set on thin section casting. This volume covers the research on horizontal thin section casting (TSC).

  1. Technological parameters of die casting and quality of casting from EN AC46500 alloy

    Directory of Open Access Journals (Sweden)

    Š. Gašpár

    2016-07-01

    Full Text Available Die casting represents the highest technological level of metal mold casting. This technology enables production of almost all final products without necessity of further processing. The important aspect of efficiency and production is a proper casting parameters setting. In the submitted paper following die casting parameters are analyzed: plunger pressing speed and pressure. The studied parameters most significantly affect a qualitative of castings from EN AC46500 alloy and they influence the most a gained porosity level as well as basic mechanical properties represented by permanent deformations.

  2. The Effects of Microstructure Heterogeneities and Casting Defects on the Mechanical Properties of High-Pressure Die-Cast AlSi9Cu3(Fe) Alloys

    Science.gov (United States)

    Timelli, Giulio; Fabrizi, Alberto

    2014-11-01

    Detailed investigations of the salient microstructural features and casting defects of the high-pressure die-cast (HPDC) AlSi9Cu3(Fe) alloy are reported. These characteristics are addressed to the mechanical properties and reliability of separate HPDC tensile bars. Metallographic and image analysis techniques have been used to quantitatively examine the microstructural changes throughout the tensile specimen. The results indicate that the die-cast microstructure consists of several microstructural heterogeneities such as positive eutectic segregation bands, externally solidified crystals (ESCs), cold flakes, primary Fe-rich intermetallics (sludge), and porosities. In addition, it results that sludge particles, gas porosity, as well as ESCs, and cold flakes are concentrated toward the casting center while low porosity and fine-grained structure is observed on the surface layer of the castings bars. The local variation of the hardness along the cross section as well as the change of tensile test results as a function of gage diameter of the tensile bars seem to be ascribed to the change of porosity content, eutectic fraction, and amount of sludge. Further, this behavior reflects upon the reliability of the die-cast alloy, as evidenced by the Weibull statistics.

  3. Ultrasonic nondestructive evaluation, microstructure, and mechanical property interrelations

    Science.gov (United States)

    Vary, A.

    1984-01-01

    Ultrasonic techniques for mechanical property characterizations are reviewed and conceptual models are advanced for explaining and interpreting the empirically based results. At present, the technology is generally empirically based and is emerging from the research laboratory. Advancement of the technology will require establishment of theoretical foundations for the experimentally observed interrelations among ultrasonic measurements, mechanical properties, and microstructure. Conceptual models are applied to ultrasonic assessment of fracture toughness to illustrate an approach for predicting correlations found among ultrasonic measurements, microstructure, and mechanical properties.

  4. The influence of the ultrasonic intensity on the cleaning efficacy of passive ultrasonic irrigation.

    Science.gov (United States)

    Jiang, Lei-Meng; Verhaagen, Bram; Versluis, Michel; Langedijk, Jelmer; Wesselink, Paul; van der Sluis, Lucas W M

    2011-05-01

    It is not clear whether increasing the ultrasonic intensity would enhance the cleaning efficacy of passive ultrasonic irrigation (PUI) inside a root canal. The aim of this study was to evaluate the effect of the ultrasonic intensity on PUI to remove dentin debris and whether there is any lateral effect beyond the ultrasonic tip. Each of 15 in vitro root canal models with four standard depressions in the apical part of one canal wall were filled with dentin debris and received PUI repeatedly. The most apical depression was localized apically from the ultrasonic tip. The highest intensity was applied in group 1, the lowest intensity was applied in group 3, and syringe irrigation was performed in group 4 as a control. Before and after irrigation, images of the canal wall with depressions were taken and compared. The removal of dentin debris in the depression was categorized as clean or not clean. The data were analyzed by means of the chi-square test. The oscillation amplitude of the ultrasonic file at each intensity was recorded in vitro using time-resolved high-speed imaging. Group 1 (highest intensity) exhibited significantly better cleaning than all the other groups (P ultrasonic intensity resulted in a higher amplitude of the oscillating file and, consequently, enhanced the cleaning efficacy of PUI. Copyright © 2011 American Association of Endodontists. Published by Elsevier Inc. All rights reserved.

  5. Detection of Cast Shadows in Surveillance Applications

    DEFF Research Database (Denmark)

    Erbou, Søren G.; Sørensen, Helge Bjarne Dissing; Stage, Bjarne

    2005-01-01

    Cast shadows from moving objects reduce the general ability of robust classification and tracking of these objects, in outdoor surveillance applications. A method for segmentation of cast shadows is proposed, combining statistical features with a new similarity feature, derived from a physics...

  6. Geometric aspects of the casting process

    NARCIS (Netherlands)

    Ahn, H.-K.

    2001-01-01

    Manufacturing is the process of converting raw materials into useful products. Among the most important manufacturing processes, casting is a commonly used manufacturing process for plastic and metal objects. The industrial casting process consists of two stages. First, liquid is filled into a

  7. Fundamentals of Numerical Modelling of Casting Processes

    DEFF Research Database (Denmark)

    Pryds, Nini; Thorborg, Jesper; Lipinski, Marek

    Fundamentals of Numerical Modelling of Casting Processes comprises a thorough presentation of the basic phenomena that need to be addressed in numerical simulation of casting processes. The main philosophy of the book is to present the topics in view of their physical meaning, whenever possible...

  8. The CAST (Childhood Asperger Syndrome Test)

    Science.gov (United States)

    Williams, Jo; Scott, Fiona; Stott, Carol; Allison, Carrie; Bolton, Patrick; Baron-Cohen, Simon; Brayne, Carol

    2005-01-01

    The Childhood Asperger Syndrome Test (CAST) is a parental questionnaire to screen for autism spectrum conditions. In this validation study, the CAST was distributed to 1925 children aged 5-11 in mainstream Cambridgeshire schools. A sample of participants received a full diagnostic assessment, conducted blind to screen status. The sensitivity of…

  9. Cast Care: Do's and Don'ts

    Science.gov (United States)

    ... 20, 2015. Boyd AS, et al. Principles of casting and splinting. American Family Physician. 2009;79:16. McDowell M, et al. A comparison of various contemporary methods to prevent a wet cast. The Journal of Bone & Joint Surgery. 2014;96:e99. Beutler ...

  10. MODIFYING OF CAST IRON WITH ULTRADISPERSE ADDITIVES

    Directory of Open Access Journals (Sweden)

    F. I. Rudnitsky

    2017-01-01

    Full Text Available The composition, structure, methods of receipt of ultradisperse materials (UDM and the prospect of their application in engineering procedures of foundry production are considered. Positive influence of UDM when entering in fusion on structure and properties of the gray cast iron intended for production of castings of motor group is established. 

  11. Model castings with composite surface layer - application

    Directory of Open Access Journals (Sweden)

    J. Szajnar

    2008-10-01

    Full Text Available The paper presents a method of usable properties of surface layers improvement of cast carbon steel 200–450, by put directly in foundingprocess a composite surface layer on the basis of Fe-Cr-C alloy. Technology of composite surface layer guarantee mainly increase inhardness and aberasive wear resistance of cast steel castings on machine elements. This technology can be competition for generallyapplied welding technology (surfacing by welding and thermal spraying. In range of studies was made cast steel test castings withcomposite surface layer, which usability for industrial applications was estimated by criterion of hardness and aberasive wear resistance of type metal-mineral and quality of joint cast steel – (Fe-Cr-C. Based on conducted studies a thesis, that composite surface layer arise from liquid state, was formulated. Moreover, possible is control of composite layer thickness and its hardness by suitable selection of parameters i.e. thickness of insert, pouring temperature and solidification modulus of casting. Possibility of technology application of composite surface layer in manufacture of cast steel slide bush for combined cutter loader is presented.

  12. Engineering design of centrifugal casting machine

    Science.gov (United States)

    Kusnowo, Roni; Gunara, Sophiadi

    2017-06-01

    Centrifugal casting is a metal casting process in which metal liquid is poured into a rotating mold at a specific temperature. Given round will generate a centrifugal force that will affect the outcome of the casting. Casting method is suitable in the manufacture of the casting cylinder to obtain better results. This research was performed to design a prototype machine by using the concept of centrifugal casting. The design method was a step-by-step systematic approach in the process of thinking to achieve the desired goal of realizing the idea and build bridges between idea and the product. Design process was commenced by the conceptual design phase and followed by the embodiment design stage and detailed design stage. With an engineering design process based on the method developed by G. E. Dieter, draft prototype of centrifugal casting machine with dimension of 550×450×400 mm, ¼ HP motor power, pulley and belt mechanism, diameter of 120-150mm, simultaneously with the characteristics of simple casting product, easy manufacture and maintenance, and relatively inexpensive, was generated.

  13. Slip casting and nitridation of silicon powder

    Science.gov (United States)

    Seiko, Y.

    1985-01-01

    Powdered Silicon was slip-cast with a CaSO4 x 0.5H2O mold and nitrided in a N atm. containing 0 or 5 vol. % H at 1000 to 1420 deg. To remove the castings, the modeling faces were coated successively with an aq. salt soap and powdered cellulose containing Na alginate, and thus prevented the sticking problem.

  14. Size-dependent foraging gene expression and behavioral caste differentiation in Bombus ignitus

    Science.gov (United States)

    Kodaira, Yosuke; Ohtsuki, Hajime; Yokoyama, Jun; Kawata, Masakado

    2009-01-01

    Background In eusocial hymenopteran insects, foraging genes, members of the cGMP-dependent protein kinase family, are considered to contribute to division of labor through behavioral caste differentiation. However, the relationship between foraging gene expression and behavioral caste in honeybees is opposite to that observed in ants and wasps. In the previously examined eusocial Hymenoptera, workers behave as foragers or nurses depending on age. We reasoned that examination of a different system of behavioral caste determination might provide new insights into the relationship between foraging genes and division of labor, and accordingly focused on bumblebees, which exhibit size-dependent behavioral caste differentiation. We characterized a foraging gene (Bifor) in bumblebees (Bombus ignitus) and examined the relationship between Bifor expression and size-dependent behavioral caste differentiation. Findings A putative open reading frame of the Bifor gene was 2004 bp in length. It encoded 668 aa residues and showed high identity to orthologous genes in other hymenopterans (85.3-99.0%). As in ants and wasps, Bifor expression levels were higher in nurses than in foragers. Bifor expression was negatively correlated with individual body size even within the same behavioral castes (regression coefficient = -0.376, P < 0.001, all individuals; -0.379, P = 0.018, within foragers). Conclusion These findings indicate that Bifor expression is size dependent and support the idea that Bifor expression levels are related to behavioral caste differentiation in B. ignitus. Thus, the relationship between foraging gene expression and behavioral caste differentiation found in ants and wasps was identified in a different system of labor determination. PMID:19758422

  15. Influence of ultrasonic stimulation on the germination of barley seed ...

    African Journals Online (AJOL)

    In this study, the influence of ultrasonic stimulation was investigated on the germination of barley and alpha-amylase activity grains in the dry state before steeping. All experiments have been performed using an ultrasonic horn operating at a fixed frequency of 20 KHz in 3 different ultrasonic power (20, 60 and 100% setting ...

  16. 21 CFR 892.1540 - Nonfetal ultrasonic monitor.

    Science.gov (United States)

    2010-04-01

    ... 21 Food and Drugs 8 2010-04-01 2010-04-01 false Nonfetal ultrasonic monitor. 892.1540 Section 892...) MEDICAL DEVICES RADIOLOGY DEVICES Diagnostic Devices § 892.1540 Nonfetal ultrasonic monitor. (a) Identification. A nonfetal ultrasonic monitor is a device that projects a continuous high-frequency sound wave...

  17. Reinforcing cast iron with composite insert

    Directory of Open Access Journals (Sweden)

    Dulska A.

    2017-03-01

    Full Text Available The paper presents a proprietary method of making composite cast iron (eutectic locally reinforced with ceramics. The research included making casts with a ceramic layer, its percentage of the surface was 30%. The research included abrasive wear resistance according to ASTM G 65-00. As a result of the research it has been found that the infiltration of the molten metal into the ceramic preform mainly affects the correct production of the cast with local reinforcement. The research results also have proven that the application of a lattice ceramic insert placed in the mould is the most appropriate option, due to the even distribution of the particles in the cast and obtaining a sound cast.

  18. COMPLEX MODIFICATION OF GRAY CAST IRON

    Directory of Open Access Journals (Sweden)

    O. S. Komarov

    2017-01-01

    Full Text Available The influence of the complex modifier by chemical – active and surface-active additives of gray cast iron on the size of chill and on the width of molted iron zone was researched. The width of a chill zone and molted iron zones were measured at chank ends of various diameter cores. The cores were casted on a massive steel plate and also in standard chill tests. It was established that additional adding of surface-active bismuth in structure of various graphitizing modifiers promoted to reduce the width a chill zone and molted iron zones. It was established that the complex modifiers consisting of chemical – active and surfaceactive components are effective in fight with chill in cast iron castings and can be recommended for application in foundry shops of the entities of a machine-building profile for production of high-quality castings

  19. The role of water in slip casting

    Science.gov (United States)

    Mccauley, R. A.; Phelps, G. W.

    1984-01-01

    Slips and casting are considered in terms of physical and colloidal chemistry. Casting slips are polydisperse suspensions of lyophobic particles in water, whose degree of coagulation is controlled by interaction of flocculating and deflocculating agents. Slip casting rate and viscosity are functions of temperature. Slip rheology and response to deflocculating agents varies significantly as the kinds and amounts of colloid modifiers change. Water is considered as a raw material. Various concepts of water/clay interactions and structures are discussed. Casting is a de-watering operation in which water moves from slip to cast to mold in response to a potential energy termed moisture stress. Drying is an evaporative process from a free water surface.

  20. Numerical modelling of stresses and deformations in casting processes

    DEFF Research Database (Denmark)

    Hattel, Jesper Henri

    1997-01-01

    Keywords: Stresses and deformations, casting, governing equations, thermal strain, control volume method......Keywords: Stresses and deformations, casting, governing equations, thermal strain, control volume method...

  1. NEW METHOD OF IMPROVING THE MACHINABILITY OF CAST STEEL

    Science.gov (United States)

    The possibility of increasing cast steel machinability by introducing sodium sulfur compounds into the ladle containing melted steel immediately before casting the metal into an ingot is investigated.

  2. Fiber laser cladding of nickel-based alloy on cast iron

    Science.gov (United States)

    Arias-González, F.; del Val, J.; Comesaña, R.; Penide, J.; Lusquiños, F.; Quintero, F.; Riveiro, A.; Boutinguiza, M.; Pou, J.

    2016-06-01

    Gray cast iron is a ferrous alloy characterized by a carbon-rich phase in form of lamellar graphite in an iron matrix while ductile cast iron presents a carbon-rich phase in form of spheroidal graphite. Graphite presents a higher laser beam absorption than iron matrix and its morphology has also a strong influence on thermal conductivity of the material. The laser cladding process of cast iron is complicated by its heterogeneous microstructure which generates non-homogeneous thermal fields. In this research work, a comparison between different types of cast iron substrates (with different graphite morphology) has been carried out to analyze its impact on the process results. A fiber laser was used to generate a NiCrBSi coating over flat substrates of gray cast iron (EN-GJL-250) and nodular cast iron (EN-GJS-400-15). The relationship between processing parameters (laser irradiance and scanning speed) and geometry of a single laser track was examined. Moreover, microstructure and composition were studied by Scanning Electron Microscopy (SEM), Energy Dispersive X-Ray Spectroscopy (EDS) and X-Ray Diffraction (XRD). The hardness and elastic modulus were analyzed by means of micro- and nanoindentation. A hardfacing coating was generated by fiber laser cladding. Suitable processing parameters to generate the Ni-based alloy coating were determined. For the same processing parameters, gray cast iron samples present higher dilution than cast iron samples. The elastic modulus is similar for the coating and the substrate, while the Ni-based coating obtained presents a significantly superior hardness than cast iron.

  3. Ultrasonically-assisted Polymer Molding: An Evaluation

    Science.gov (United States)

    Moles, Matthew; Roy, Anish; Silberschmidt, Vadim

    Energy reduction in extrusion and injection molding processes can be achieved by the introduction of ultrasonic energy. Polymer flow can be enhanced on application of ultrasonic vibration, which can reduce the thermal and pressure input requirements to produce the same molding; higher productivity may also be achieved. In this paper, a design of an ultrasound-assisted injection mold machine is explored. An extrusion-die design was augmented with a commercial 1.5 kW ultrasonic transducer and sonotrode designed to resonate close to 20 kHz with up to 100 μm vibration amplitude. The design was evaluated with modal and thermal analysis using finite-element analysis software. The use of numerical techniques, including computational fluid dynamics, fluid-structure interaction and coupled Lagrangian-Eulerian method, to predict the effect of ultrasound on polymer flow was considered. A sonotrode design utilizing ceramic to enhance thermal isolation was also explored.

  4. Ultrasonic filtration of industrial chemical solutions

    Science.gov (United States)

    Cosma, T.

    1974-01-01

    The practical results obtained as a result of filtering industrial chemical solutions under continuous flow conditions with the aid of an ultrasonic filter are presented. The main part of the assembly consists of an ultrasonic generator with an output power of about 400 W and the filtration assembly, in which there is a magnetostrictive amplifier constructed for 20.5 kHz. In addition to ensuring a continuous flow of filtered solution, ultrasonic filters can be replaced or cleaned at intervals of time that are 8-10 times greater than in the case of mechanical filters. They yield considerably better results as far as the size of the filtered particles is concerned. The parameters on which filtration quality depends are also presented.

  5. Process monitoring using ultrasonic sensor systems.

    Science.gov (United States)

    Henning, Bernd; Rautenberg, Jens

    2006-12-22

    Continuous in-line measurement of substance concentration in liquid mixtures is valuable in improving industrial processes in terms of material properties, energy efficiency and process safety. Ultrasonic sensor systems meet the practical requirements of a chemical sensor quite well. Currently ultrasonic sensor systems are widely used as acoustic chemical sensors to measure concentration of selected substances or to monitor the course of polymerisation, crystallisation or fermentation processes. Useable acoustic properties for the characterisation of liquid mixtures are sound velocity, sound absorption and acoustic impedance. This contribution will give a short overview of the state of the art and several trends for the use of ultrasonic sensor systems in process applications. Novel investigations show the very promising possibility to analyse liquid multi-phase mixtures like suspensions, emulsions and dispersions.

  6. Ultrasonic precision optical grinding technology

    Science.gov (United States)

    Cahill, Michael J.; Bechtold, Michael J.; Fess, Edward; Wolfs, Frank L.; Bechtold, Rob

    2015-10-01

    As optical geometries become more precise and complex and a wider range of materials are used, the processes used for manufacturing become more critical. As the preparatory stage for polishing, this is especially true for grinding. Slow processing speeds, accelerated tool wear, and poor surface quality are often detriments in manufacturing glass and hard ceramics. The quality of the ground surface greatly influences the polishing process and the resulting finished product. Through extensive research and development, OptiPro Systems has introduced an ultrasonic assisted grinding technology, OptiSonic, which has numerous advantages over traditional grinding processes. OptiSonic utilizes a custom tool holder designed to produce oscillations in line with the rotating spindle. A newly developed software package called IntelliSonic is integral to this platform. IntelliSonic automatically characterizes the tool and continuously optimizes the output frequency for optimal cutting while in contact with the part. This helps maintain a highly consistent process under changing load conditions for a more accurate surface. Utilizing a wide variety of instruments, test have proven to show a reduction in tool wear and increase in surface quality while allowing processing speeds to be increased. OptiSonic has proven to be an enabling technology to overcome the difficulties seen in grinding of glass and hard optical ceramics. OptiSonic has demonstrated numerous advantages over the standard CNC grinding process. Advantages are evident in reduced tool wear, better surface quality, and reduced cycle times due to increased feed rates. These benefits can be seen over numerous applications within the precision optics industry.

  7. Laboratory ultrasonic generator. [characteristics of ultrasonic sound generator for experimental and industrial applications

    Science.gov (United States)

    Tudose, C.; Dobrescu, F.

    1974-01-01

    The characteristics of an ultrasonic generator with magnetostrictive amplifiers are described. The generator was designed to supply an output power of about 400 watts at a consumption of about 1 kilowatt. The generator produces sound waves in the frequency range of 18 to 30 KHz. The circuit design is described and examples of the construction are illustrated. The generator is used to study different industrial processes such as the effect of ultrasonic radiation of the emulsification of liquids, the dispersion of solids, and ultrasonic filtration.

  8. Development of steel plate - cast iron hybrid casting process for recycling of low level radioactive metal waste

    Energy Technology Data Exchange (ETDEWEB)

    Nakamura, H.; Hirabayashi, T. [Japan Atomic Energy Research Inst., Tokai, Ibaraki (Japan); Akimoto, J.; Takahashi, K.; Shindo, H.; Sakurai, D. [Mitsubishi Materials Corp., Tokyo (Japan); Almansour, A.; Okane, T.; Umeda, T. [Univ. of Tokyo (Japan)

    2000-07-01

    For the purposes of recycling low-level radioactive waste arising from dismantling of nuclear reactors, applicability of steel plate - cast iron hybrid casting process has been investigated as a measure for producing a waste container using radioactive metal waste. This investigation consists of casting tests and analyses on the solidification and distortion of castings. This paper describes the concept of the casting process, casting test results, and understandings obtained from the analyses. (orig.)

  9. Automating Ultrasonic Vocalization Analyses: The WAAVES Program

    Science.gov (United States)

    Reno, James M.; Marker, Bryan; Cormack, Lawrence K.; Schallert, Timothy; Duvauchelle, Christine L.

    2014-01-01

    Background Human emotion is a crucial component of drug abuse and addiction. Ultrasonic vocalizations (USVs) elicited by rodents are a highly translational animal model of emotion in drug abuse studies. A major roadblock to comprehensive use of USV data is the overwhelming burden to attain accurate USV assessment in a timely manner. One of the most accurate methods of analyzing USVs, human auditory detection with simultaneous spectrogram inspection, requires USV sound files to be played back 4% normal speed. New Method WAAVES (WAV-file Automated Analysis of Vocalizations Environment Specific) is an automated USV assessment program utilizing MATLAB’s Signal and Image Processing Toolboxes in conjunction with a series of customized filters to separate USV calls from background noise, and accurately tabulate and categorize USVs as flat or frequency-modulated (FM) calls. In the current report, WAAVES functionality is demonstrated by USV analyses of cocaine self-administration data collected over 10 daily sessions. Results WAAVES counts are significantly correlated with human auditory counts (r(48)=0.9925; p<0.001). Statistical analyses used WAAVES output to examine individual differences in USV responses to cocaine, cocaine-associated cues and relationships between USVs, cocaine intake and locomotor activity. Comparison with Existing Method WAAVES output is highly accurate and provides tabulated data in approximately 0.4% of the time required when using human auditory detection methods. Conclusions The development of a customized USV analysis program, such as WAAVES streamlines USV assessment and enhances the ability to utilize USVs as a tool to advance drug abuse research and ultimately develop effective treatments. PMID:23832016

  10. New sol–gel refractory coatings on chemically-bonded sand cores for foundry applications to improve casting surface quality

    DEFF Research Database (Denmark)

    Nwaogu, Ugochukwu Chibuzoh; Poulsen, T.; Stage, R.K.

    2011-01-01

    Foundry refractory coatings protect bonded sand cores and moulds from producing defective castings during the casting process by providing a barrier between the core and the liquid metal. In this study, new sol–gel refractory coating on phenolic urethane cold box (PUCB) core was examined. The coa......Foundry refractory coatings protect bonded sand cores and moulds from producing defective castings during the casting process by providing a barrier between the core and the liquid metal. In this study, new sol–gel refractory coating on phenolic urethane cold box (PUCB) core was examined...... were produced with sol-gel coated and uncoated cores and the results were related to the coating properties. The casting results were also compared with castings made with cores coated with commercial alcohol-based and water-based foundry coatings. The analyses show that castings produced with sol–gel...... coated cores have better surface quality than those from uncoated cores and comparable surface quality with the commercial coatings. Therefore, the new sol–gel coating has a potential application in the foundry industry for improving the surface finish of castings thereby reducing the cost of fettling...

  11. Magnetic and ultrasonic investigations on magnetite nanofluids.

    Science.gov (United States)

    Nabeel Rashin, M; Hemalatha, J

    2012-12-01

    Magnetite nanofluids of various concentrations have been prepared through co-precipitation method. The structural and magnetic properties of the magnetic nanofluids have been analyzed which respectively revealed their face centered cubic crystal structure and super paramagnetic behavior. Ultrasonic investigations have been made for the nanofluids at different temperatures and magnetic fields. Open- and close-packed water structure is considered to explain the temperature effects. The inter particle interactions of surface modified nanomagnetite particle and the cluster formation are realized through the variations in ultrasonic parameters. Copyright © 2012 Elsevier B.V. All rights reserved.

  12. Characterization methods for ultrasonic test systems

    Energy Technology Data Exchange (ETDEWEB)

    Busse, L.J.; Becker, F.L.; Bowey, R.E.; Doctor, S.R.; Gribble, R.P.; Posakony, G.J.

    1982-07-01

    Methods for the characterization of ultrasonic transducers (search units) and instruments are presented. The instrument system is considered as three separate components consisting of a transducer, a receiver-display, and a pulser. The operation of each component is assessed independently. The methods presented were chosen because they provide the greatest amount of information about component operation and were not chosen based upon such conditions as cost, ease of operation, field implementation, etc. The results of evaluating a number of commercially available ultrasonic test instruments are presented.

  13. Ultrasonic methods in solid state physics

    CERN Document Server

    Truell, John; Elbaum, Charles

    1969-01-01

    Ultrasonic Methods in Solid State Physics is devoted to studies of energy loss and velocity of ultrasonic waves which have a bearing on present-day problems in solid-state physics. The discussion is particularly concerned with the type of investigation that can be carried out in the megacycle range of frequencies from a few megacycles to kilomegacycles; it deals almost entirely with short-duration pulse methods rather than with standing-wave methods. The book opens with a chapter on a classical treatment of wave propagation in solids. This is followed by separate chapters on methods and techni

  14. Miniature ultrasonic transducers with optical strain readout

    Science.gov (United States)

    Lee, Chung-Hoon; Lal, Amit

    1999-09-01

    In this paper we demonstrate the use of diffractive gratings to optically measure strain in miniature ultrasonic transducers. Aluminum diffraction gratings were fabricated on silicon-microfabricated ultrasonic horns and beams which were actuated by bonded piezoelectric PZT (Lead-Zirconate Titanate) plates. A He-Ne laser beam was diffracted from the grating and a knife-edge was used to measure small changes in the diffraction angle as a result of time varying grating space and width. The measured strain and displacement profiles agreed with the expected mode patterns for the silicon resonators.

  15. Absorption and dispersion of ultrasonic waves

    CERN Document Server

    Herzfeld, Karl F; Massey, H S W; Brueckner, Keith A

    1959-01-01

    Absorption and Dispersion of Ultrasonic Waves focuses on the influence of ultrasonics on molecular processes in liquids and gases, including hydrodynamics, energy exchange, and chemical reactions. The book first offers information on the Stokes-Navier equations of hydrodynamics, as well as equations of motion, viscosity, formal introduction of volume viscosity, and linearized wave equation for a nonviscous fluid. The manuscript then ponders on energy exchange between internal and external degrees of freedom as relaxation phenomenon; effect of slow energy exchange on sound propagation; differe

  16. Application of ultrasonic as a novel technology for removal of inorganic scales (KCl) in hydrocarbon reservoirs: An experimental approach.

    Science.gov (United States)

    Taheri-Shakib, Jaber; Naderi, Hassan; Salimidelshad, Yaser; Kazemzadeh, Ezzatollah; Shekarifard, Ali

    2018-01-01

    Inorganic scales are one of the most important causes of formation damage, which causes pressure drops near wellbores; these in turn impair permeability and severely reduce production in oil and gas reservoirs. This paper examines the effectiveness of ultrasonic waves in removing potassium chloride (KCl) scales. Twenty core samples with different permeabilities were exposed to KCl precipitation. After measuring the permeabilities of the saturated core samples, the samples were first subjected to water injection, and then to water injection with ultrasonic wave radiation. At each stage, sample permeabilities were measured and recorded. The results showed that water injection with two pore volumes did not significantly improve permeability, especially in low-permeability core samples. Ultrasonic wave radiation with water could efficiently improve permeability; this result is more obvious for samples with lower permeabilities. SEM images taken from thin sections of the core samples under water injection and water with ultrasonic waves showed that ultrasonic waves distorted the crystal lattice of the KCl scales, causing cracking and delamination. Creation of wormholes in KCl deposits within fractures also resulted from the application of ultrasonic waves. Analysis of chlorine in the output water from core samples in the core-flooding process showed that ultrasonic waves increased the solubility of scales in water, improving the recovery of permeability in the samples. Results of this study show that using ultrasonic waves can be considered a novel and practical method in the removal of inorganic scales in the near-wellbore region of oil and gas reservoirs. Copyright © 2017 Elsevier B.V. All rights reserved.

  17. The lost foam process in pilot castings plattes

    Directory of Open Access Journals (Sweden)

    Z. Żółkiewicz

    2009-04-01

    Full Text Available The paper discusses the process of thermal evaporation of a foundry pattern. At several research-development centres, studies have beencarried out to examine the physico-chemical phenomena that take place in foundry mould filled with polystyrene pattern when it is pouredwith molten metal. In the technique of evaporative patterns, the process of mould filling with molten metal (the said mould holding inside a polystyrene pattern is interrelated with the process of thermal decomposition of this pattern. The process of polystyrene pattern evaporation in foundry mould under the effect of molten metal is of a very complex nature and depends on many different factors, still not fully investigated. The technology of evaporative patterns was used in manufacture of pilot castings of the high abrasion resistance plates. The material and the properties of the resultant castings were determined by the customer (patent protection. At the beginning of the studies, the properties of the pattern material were determined, patterns were assembled, the properties of the ceramic layer were determined as well as the technique of its preparation and application. The technique of molten metal feeding to the mould cavity was examined along with the parameters of the gating and feeding system, and casting cooling and solidification conditions (large contraction, shrinkage cavities and depressions.

  18. Product and process innovation of grey cast iron brake discs

    Energy Technology Data Exchange (ETDEWEB)

    Schorn, M. [Brembo S.P.A. (Italy)

    2006-07-01

    The brake disc out of grey cast iron often seems to be playing the role of the ''underdog'' in the technical examinations of the entire brake system. This is also reflected by the 25 year history of the {mu}-club. In a total of 93 presentations in those 25 years, only 3 were related to the topic of grey cast iron discs. This is not a correct relation to the importance of this component within the brake system. The disc, although per definition with a lower specific load than the pad, has the major task to store and dissipate the heat in which the kinetic energy of the vehicle is transformed. The disc also has a significant effect on NVH behaviour, particularly in the low frequency range. It also has a permanent fight with its weight as an unsprung mass. (orig.)

  19. Biliary Cast Syndrome: Hepatic Artery Resistance Index, Pathological Changes, Morphology and Endoscopic Therapy

    Directory of Open Access Journals (Sweden)

    Hu Tian

    2015-01-01

    Full Text Available Background: Biliary cast syndrome (BCS was a postoperative complication of orthotopic liver transplantation (OLT, and the reason for BSC was considered to relate with ischemic type biliary lesions. This study aimed to evaluate the relationship between BCS following OLT and the hepatic artery resistance index (HARI, and to observe pathological changes and morphology of biliary casts. Methods: Totally, 18 patients were diagnosed with BCS by cholangiography following OLT using choledochoscope or endoscopic retrograde cholangiopancreatography. In addition, 36 patients who did not present with BCS in the corresponding period had detectable postoperative HARI on weeks 1, 2, 3 shown by color Doppler flow imaging. The compositions of biliary casts were analyzed by pathological examination and scanning electron microscopy. Results: HARI values of the BCS group were significantly decreased as compared with the non-BCS group on postoperative weeks 2 and 3 (P 1 (OR = 1.300; 1.223; and 1.889, respectively. The OR of HARI 3 was statistically significant (OR = 1.889; 95% confidence interval = 1.166-7.490; P = 0.024. The compositions of biliary casts were different when bile duct stones were present. Furthermore, vascular epithelial cells were found by pathological examination in biliary casts. Conclusions: HARI may possibly serve as an independent risk factor and early predictive factor of BCS. Components and formation of biliary casts and bile duct stones are different.

  20. Development of precision casting in high speed steel; Seimitsu chuzo haisu no kaihatsu

    Energy Technology Data Exchange (ETDEWEB)

    Yagi, H.; Fujii, T. [Daido Steel Co. Ltd., Nagoya (Japan)

    1997-07-25

    As to the high speed steel manufactured by precision casting process, effect of decarbonization technology and low temperature casting, and difference between the characteristics of a steel and a high speed steel were examined. The high speed steel was cast by vacuum casing process using a mold manufactured by the lost wax process. Effect of superheating in casting on the product structure and the bending strength was examined. Decarbonization can be prevented by the vacuum casting process. By low temperature casting, the high speed steel structure becomes fine, and the bending strength or toughness is improved; 80% of the T-direction bending strength of the steel can be secured in the high speed steel. The high speed steel exceeds the steel by a little bit in abrasion resistance. When the high speed steel was applied to a spiral cutter, the high speed steel product exceeded 1.2 times the machined steel in the tool life. In the high speed steel, the cutting process is drastically reduced, and reduction of the material cost is also possible compared with the machined steel. The high speed steel is considered to show good results because of excellent abrasion resistance since the tool life depended more on abrasion than on toughness because of the machining conditions. 4 refs., 8 figs., 2 tabs.

  1. Ultrastructural investigation of root canal dentine surface after application of active ultrasonic method

    Directory of Open Access Journals (Sweden)

    Mitić Aleksandar

    2008-01-01

    Full Text Available INTRODUCTION The basic work principle of all ultrasonic techniques is the piezoelectric effect of producing high frequency ultrasounds of small length, which are transmitted over the endodontic extensions or canal instruments into the root canal. When in contact with the tissue, ultrasonic vibrations are converted into mechanical oscillations. Ultrasonic waves and the obtained oscillations along with the synergic effect of irrigation bring about the elimination of smear layer from the root canal walls. OBJECTIVE The aim of the study was to ultrastucturally examine the effect of smear layer removal from the walls of canals by the application of the active ultrasonic method without irrigation, that is by the application of ultrasound and irrigation using distilled water and 2.5% NaOCl. METHOD The investigation comprised 35 single-canal, extracted human teeth. After removal of the root canal content, experimental samples were divided into three groups. According to the procedure required, the first group was treated by ultrasound without irrigation; the second one by ultrasound with irrigation using distilled water; and the third group was treated by ultrasound and irrigation using 2.5% NaOCl solution. The control samples were treated by machine rotating instruments (Pro-File and were rinsed by distilled water. RESULTS The obtained results showed that the ultrasonic treatment of the root canal without irrigation did not remove the smear layer. The dentine canals are masked, and big dentine particles are scattered on the intertubular dentine. The ultrasonic treatment by using irrigation with distilled water provides cleaner dentine walls and open dentine tubules but with smaller particles on the intertubular dentine. The ultrasound treatment by using irrigation with 2.5% NaOCl solution provides a clean intertubular dentine surface without a smear layer and clearly open dentine tubules. CONCLUSION Instrumentation of the root canal by application of

  2. Stress-dependent elastic properties of shales—laboratory experiments at seismic and ultrasonic frequencies

    Science.gov (United States)

    Szewczyk, Dawid; Bauer, Andreas; Holt, Rune M.

    2018-01-01

    Knowledge about the stress sensitivity of elastic properties and velocities of shales is important for the interpretation of seismic time-lapse data taken as part of reservoir and caprock surveillance of both unconventional and conventional oil and gas fields (e.g. during 4-D monitoring of CO2 storage). Rock physics models are often developed based on laboratory measurements at ultrasonic frequencies. However, as shown previously, shales exhibit large seismic dispersion, and it is possible that stress sensitivities of velocities are also frequency dependent. In this work, we report on a series of seismic and ultrasonic laboratory tests in which the stress sensitivity of elastic properties of Mancos shale and Pierre shale I were investigated. The shales were tested at different water saturations. Dynamic rock engineering parameters and elastic wave velocities were examined on core plugs exposed to isotropic loading. Experiments were carried out in an apparatus allowing for static-compaction and dynamic measurements at seismic and ultrasonic frequencies within single test. For both shale types, we present and discuss experimental results that demonstrate dispersion and stress sensitivity of the rock stiffness, as well as P- and S-wave velocities, and stiffness anisotropy. Our experimental results show that the stress-sensitivity of shales is different at seismic and ultrasonic frequencies, which can be linked with simultaneously occurring changes in the dispersion with applied stress. Measured stress sensitivity of elastic properties for relatively dry samples was higher at seismic frequencies however, the increasing saturation of shales decreases the difference between seismic and ultrasonic stress-sensitivities, and for moist samples stress-sensitivity is higher at ultrasonic frequencies. Simultaneously, the increased saturation highly increases the dispersion in shales. We have also found that the stress-sensitivity is highly anisotropic in both shales and that in

  3. Thermal distortion of disc-shaped ductile iron castings in vertically parted moulds

    DEFF Research Database (Denmark)

    Vedel-Smith, Nikolaj Kjelgaard; Rasmussen, Jakob; Tiedje, Niels Skat

    2015-01-01

    A disc-shaped casting with an inner boss and an outer rim, separated by a thin walled section, was examined. This measurable deformation varied with the feeding modulus. The influence of alloy composition, particularly Si content, was examined with a pearlitic ductile iron (EN-GJS-500-7) and a fu......A disc-shaped casting with an inner boss and an outer rim, separated by a thin walled section, was examined. This measurable deformation varied with the feeding modulus. The influence of alloy composition, particularly Si content, was examined with a pearlitic ductile iron (EN-GJS-500......-7) and a fully ferritic ductile iron (EN-GJS-450-10). The experiment showed that both the alloy composition and choice of feeder influenced the degreeof deformation measured in the finished casting. It was found that the deformation of the pearlitic alloy was influenced controllably by changing the feeder...

  4. Inter-arch digital model vs. manual cast measurements: Accuracy and reliability.

    Science.gov (United States)

    Kiviahde, Heikki; Bukovac, Lea; Jussila, Päivi; Pesonen, Paula; Sipilä, Kirsi; Raustia, Aune; Pirttiniemi, Pertti

    2017-06-28

    The purpose of this study was to evaluate the accuracy and reliability of inter-arch measurements using digital dental models and conventional dental casts. Thirty sets of dental casts with permanent dentition were examined. Manual measurements were done with a digital caliper directly on the dental casts, and digital measurements were made on 3D models by two independent examiners. Intra-class correlation coefficients (ICC), a paired sample t-test or Wilcoxon signed-rank test, and Bland-Altman plots were used to evaluate intra- and inter-examiner error and to determine the accuracy and reliability of the measurements. The ICC values were generally good for manual and excellent for digital measurements. The Bland-Altman plots of all the measurements showed good agreement between the manual and digital methods and excellent inter-examiner agreement using the digital method. Inter-arch occlusal measurements on digital models are accurate and reliable and are superior to manual measurements.

  5. Latest advances and developments in aluminum shape casting

    Directory of Open Access Journals (Sweden)

    Qigui Wang

    2013-01-01

    Full Text Available With the increasing use of aluminum shape castings in structural applications in the automotive and aerospace industries, assurance of cast product integrity and performance has become critical in both design and manufacturing. In this paper, the latest understanding of the relationship between casting quality and mechanical properties of aluminum castings is summarized. Newly developed technologies for alloy design, melting and melt treatment, casting and heat treatment processes in aluminum casting are reviewed. The mechanical properties of aluminum castings strongly depend upon their microstructure constituents and particularly cast defect population and distribution. To produce quality castings with quantifiable properties, the key is to control multi-scale defects and microstructure in the casting. Robust design and development of high integrity aluminum castings through Integrated Computational Materials Engineering (ICME approach is also discussed. The most effective way to optimize the processes and achieve the desirable mechanical properties is through the development and exploitation of robust and accurate multi-scale computational models.

  6. Fibreglass Total Contact Casting, Removable Cast Walkers, and Irremovable Cast Walkers to Treat Diabetic Neuropathic Foot Ulcers: A Health Technology Assessment

    Science.gov (United States)

    Costa, Vania; Tu, Hong Anh; Wells, David; Weir, Mark; Holubowich, Corinne; Walter, Melissa

    2017-01-01

    Background Diabetic neuropathic foot ulcers are a risk factor for lower leg amputation. Many experts recommend offloading with fibreglass total contact casting, removable cast walkers, and irremovable cast walkers as a way to treat these ulcers. Methods We completed a health technology assessment, which included an evaluation of clinical benefits and harms, value for money, and patient preferences for offloading devices. We performed a systematic literature search on August 17, 2016, to identify randomized controlled trials that compared fibreglass total contact casting, removable cast walkers, and irremovable cast walkers with other treatments (offloading or non-offloading) in patients with diabetic neuropathic foot ulcers. We developed a decision-analytic model to assess the cost-effectiveness of fibreglass total contact casting, removable cast walkers, and irremovable cast walkers, and we conducted a 5-year budget impact analysis. Finally, we interviewed people with diabetes who had lived experience with foot ulcers, asking them about the different offloading devices and the factors that influenced their treatment choices. Results We identified 13 randomized controlled trials. The evidence suggests that total contact casting, removable cast walkers, and irremovable cast walkers are beneficial in the treatment of neuropathic, noninfected foot ulcers in patients with diabetes but without severe peripheral arterial disease. Compared to removable cast walkers, ulcer healing was improved with total contact casting (moderate quality evidence; risk difference 0.17 [95% confidence interval 0.00–0.33]) and irremovable cast walkers (low quality evidence; risk difference 0.21 [95% confidence interval 0.01–0.40]). We found no difference in ulcer healing between total contact casting and irremovable cast walkers (low quality evidence; risk difference 0.02 [95% confidence interval −0.11–0.14]). The economic analysis showed that total contact casting and irremovable

  7. Fibreglass Total Contact Casting, Removable Cast Walkers, and Irremovable Cast Walkers to Treat Diabetic Neuropathic Foot Ulcers: A Health Technology Assessment.

    Science.gov (United States)

    2017-01-01

    Diabetic neuropathic foot ulcers are a risk factor for lower leg amputation. Many experts recommend offloading with fibreglass total contact casting, removable cast walkers, and irremovable cast walkers as a way to treat these ulcers. We completed a health technology assessment, which included an evaluation of clinical benefits and harms, value for money, and patient preferences for offloading devices. We performed a systematic literature search on August 17, 2016, to identify randomized controlled trials that compared fibreglass total contact casting, removable cast walkers, and irremovable cast walkers with other treatments (offloading or non-offloading) in patients with diabetic neuropathic foot ulcers. We developed a decision-analytic model to assess the cost-effectiveness of fibreglass total contact casting, removable cast walkers, and irremovable cast walkers, and we conducted a 5-year budget impact analysis. Finally, we interviewed people with diabetes who had lived experience with foot ulcers, asking them about the different offloading devices and the factors that influenced their treatment choices. We identified 13 randomized controlled trials. The evidence suggests that total contact casting, removable cast walkers, and irremovable cast walkers are beneficial in the treatment of neuropathic, noninfected foot ulcers in patients with diabetes but without severe peripheral arterial disease. Compared to removable cast walkers, ulcer healing was improved with total contact casting (moderate quality evidence; risk difference 0.17 [95% confidence interval 0.00-0.33]) and irremovable cast walkers (low quality evidence; risk difference 0.21 [95% confidence interval 0.01-0.40]). We found no difference in ulcer healing between total contact casting and irremovable cast walkers (low quality evidence; risk difference 0.02 [95% confidence interval -0.11-0.14]). The economic analysis showed that total contact casting and irremovable cast walkers were less expensive and

  8. Characterization of Technetium Speciation in Cast Stone

    Energy Technology Data Exchange (ETDEWEB)

    Um, Wooyong; Jung, Hun Bok; Wang, Guohui; Westsik, Joseph H.; Peterson, Reid A.

    2013-11-11

    This report describes the results from laboratory tests performed at Pacific Northwest National Laboratory (PNNL) for the U.S. Department of Energy (DOE) EM-31 Support Program (EMSP) subtask, “Production and Long-Term Performance of Low Temperature Waste Forms” to provide additional information on technetium (Tc) speciation characterization in the Cast Stone waste form. To support the use of Cast Stone as an alternative to vitrification for solidifying low-activity waste (LAW) and as the current baseline waste form for secondary waste streams at the Hanford Site, additional understanding of Tc speciation in Cast Stone is needed to predict the long-term Tc leachability from Cast Stone and to meet the regulatory disposal-facility performance requirements for the Integrated Disposal Facility (IDF). Characterizations of the Tc speciation within the Cast Stone after leaching under various conditions provide insights into how the Tc is retained and released. The data generated by the laboratory tests described in this report provide both empirical and more scientific information to increase our understanding of Tc speciation in Cast Stone and its release mechanism under relevant leaching processes for the purpose of filling data gaps and to support the long-term risk and performance assessments of Cast Stone in the IDF at the Hanford Site.

  9. Digital ultrasonic signal processing: Primary ultrasonics task and transducer characterization use and detailed description

    Science.gov (United States)

    Hammond, P. L.

    1979-01-01

    This manual describes the use of the primary ultrasonics task (PUT) and the transducer characterization system (XC) for the collection, processing, and recording of data received from a pulse-echo ultrasonic system. Both PUT and XC include five primary functions common to many real-time data acquisition systems. Some of these functions are implemented using the same code in both systems. The solicitation and acceptance of operator control input is emphasized. Those operations not under user control are explained.

  10. Effect of Intraoral Mechanical Cleaning Techniques on Bond Strength of Cast Crowns to Metal Cores.

    Science.gov (United States)

    AlZain, Sahar; Kattadiyil, Mathew T; AlHelal, Abdulaziz; Alqahtani, Ali

    2017-11-30

    To evaluate the effect of cleaning of metal cores from provisional cement, using an intraoral airborne-particle abrasion method, on the bond strength of permanent resin cement with cast crowns to cores. Thirty stainless steel models of a standard complete crown tooth preparation were fabricated. Thirty Type III gold crowns were fabricated. Each cast crown corresponded to one stainless steel crown preparation model. All crowns were cemented with noneugenol zinc oxide cement and stored for 7 days at 37°C. All crowns were debonded, and the cement was cleaned with airborne-particle abrasion using 50 μm aluminum oxide at 4.1 bar (0.41 MPa) followed by ultrasonic cleaning. Based on the mechanical cleaning technique of the remaining provisional cement on surfaces of cast cores, specimens were equally divided into 3 groups: hand cleaning (HC) with a dental excavator, hand cleaning followed by polishing using a brush and pumice (BP), and hand cleaning followed by intraoral airborne-particle abrasion (APA). All crowns were then cemented to their corresponding cores using universal resin cement. All crowns were stored for 7 days at 37°C. An Instron universal testing machine was used to record the bond strength of crowns. Airborne-particle abrasion method for intraoral mechanical cleaning revealed a statistically significantly higher bond strength compared to the other two methods. When comparing the three methods of provisional cement cleaning from metal cores, airborne-particle abrasion resulted in the highest bond strength for cast crowns. © 2017 by the American College of Prosthodontists.

  11. MEMS ultrasonic probe rotary scanning imaging system for medical endoscope

    Science.gov (United States)

    Chen, Xiaodong; Wen, Shijie; Yu, Daoyin

    2006-11-01

    Medical ultrasonic endoscope is the combination of electronic endoscope and ultrasonic sensor technology. Ultrasonic endoscope sends the ultrasonic probe into coelom through the biopsy channel of an electronic endoscope and rotates it by a micro motor, acquiring fault histology features of digestive organs. Compared with external ultrasonic detection, the system reduces the distance between the transducer and the organ, diminishing the effects on imaging of fats and body cavity gas. On the basis of ultrasonic imaging system, this paper implements a pulse echo imaging system. We describe the ultrasonic probe, emission circuit, receiving circuit and protective circuit in detail. With the demodulation circuit, we get the amplitude of echo which indicates the objects. And to achieve the rotary scan, we design a synchronous control circuit and a data transfer circuit basing on the USB2.0 interface. Finally we get a grey image with 256 grey levels after coordinate conversion.

  12. Methods for Casting Subterranean Ant Nests

    Science.gov (United States)

    Tschinkel, Walter R.

    2010-01-01

    The study of subterranean ant nests has been impeded by the difficulty of rendering their structures in visible form. Here, several different casting materials are shown to make perfect casts of the underground nests of ants. Each material (dental plaster, paraffin wax, aluminum, zinc) has advantages and limitations, which are discussed. Some of the materials allow the recovery of the ants entombed in the casts, allowing a census of the ants to be connected with features of their nest architecture. The necessary equipment and procedures are described in the hope that more researchers will study this very important aspect of ant natural history. PMID:20673073

  13. Sonic testing in assessment of casting quality

    Directory of Open Access Journals (Sweden)

    A. Białobrzeski

    2008-04-01

    Full Text Available The aim of the present study has been designing and putting in operation of a stand for sonic testing equipped with modern and readily available numerical devices and with the author’s own computer program, which enables recording and analysis of acoustic fields and of the frequency of free vibrations in selected castings made from Fe and Al alloys, and specifically also from magnesium alloys, and mastering the technique of making such tests along with their practical application in assessment of the quality of castings made from magnesium alloys and investment castings made from carbon steel.

  14. Improved Slip Casting Of Ceramic Models

    Science.gov (United States)

    Buck, Gregory M.; Vasquez, Peter; Hicks, Lana P.

    1994-01-01

    Improved technique of investment slip casting developed for making precise ceramic wind-tunnel models. Needed in wind-tunnel experiments to verify predictions of aerothermodynamical computer codes. Ceramic materials used because of their low heat conductivities and ability to survive high temperatures. Present improved slip-casting technique enables casting of highly detailed models from aqueous or nonaqueous solutions. Wet shell molds peeled off models to ensure precise and undamaged details. Used at NASA Langley Research Center to form superconducting ceramic components from nonaqueous slip solutions. Technique has many more applications when ceramic materials developed further for such high-strength/ temperature components as engine parts.

  15. Potential Benefits of Ultrasonically Assisted Fusion Welding ...

    African Journals Online (AJOL)

    Many of the processes in which ultrasonic oscillations have been beneficial are similar to fusion welding process where the quality of welds depends on porosity, crystallisation rate, inclusions, inter-metallic compounds, depth of penetration, heat affected zone, etc. Some preliminary tests were performed to assess the effects ...

  16. Composite materials inspection. [ultrasonic vibration holographic NDT

    Science.gov (United States)

    Erf, R. K.

    1974-01-01

    Investigation of the application requirements, advantages, and limitations of nondestructive testing by a technique of ultrasonic-vibration holographic-interferometry readout used in a production control facility for the inspection of a single product such as composite compressor blades. It is shown that, for the detection and characterization of disbonds in composite material structures, this technique may represent the most inclusive test method.

  17. CHARACTERIZATION OF ULTRASONIC ASSISTED ADHESIVE JOINTS

    Directory of Open Access Journals (Sweden)

    Rainer Pauska

    2016-02-01

    Full Text Available Joining experiments using different adhesives were carried out. In addition to the adhesive, the specimens were also treated with ultrasonic waves to improve the load carrying capacity of the joined parts. Lap joint shear tests have been conducted to quantify this improvement.

  18. Ultrasonic propagation properties of red oak

    Science.gov (United States)

    Donald E. Yuhas; Bruce G. Isaacson; Daniel L. Schmoldt; Eugene Wengert

    1999-01-01

    This work was motivated by the need to identify ultrasonic parameters that exhibit the greatest sensitivity to wood degradation as the result of bacterial infection; the so-called ?wetwood? condition. Wetwood infection creates microscopic changes to the wood structure, which then surface as checks and shake following drying. Slower drying schedules can often mitigate...

  19. Ultrasonic Diagnosis of Fetal Ascites and Toxoplasmosis

    DEFF Research Database (Denmark)

    Blaakær, Jan

    1986-01-01

    The ultrasonic diagnosis of fetal ascites caused by Toxoplasma Gondii is presented. When a diagnosis of fetal ascites without obvious etiological malformation is established, toxoplasmosis should be suspected. A serological test should be performed, in view of the possibility of antenatal treatment...

  20. Ultrasonic attenuation in rare-earth monoarsenides

    Indian Academy of Sciences (India)

    The toughness/fracture (G/BT) ratio is greater than 0.60, which implies that XAs compounds are brittle at room temperature. Further, the Debye temperature is computed using Debye average velocity as the input parameter. It helps in the characterization of lattice vibrations of a solid. In this work, ultrasonic attenuation due to ...

  1. [Enamel and dentin under the ultrasonic microscope].

    Science.gov (United States)

    Gente, M; Matthaei, E; Mayr, P; Schwarzmann, V

    1989-01-01

    Ultrasonic reflection scanning microscopy is a new method for imaging the known structures of dental hard tissues on the basis of a simple specimen preparation. The specimens are scanned in a physiologic humid environment. Particularly high-contrast images are obtained from enamel tufts and lamellae, dentin tubules and interglobular dentin.

  2. Ultrasonic Vocalizations by Adult Rats (Rattus norvegicus)

    Science.gov (United States)

    1991-12-01

    Each animal was kept in an unused, quiet room. Food and water were checked daily, and female estrus cycles were monitored by daily vaginal smears...Independence of ultrasonic vocali- zation and thermogenic responses in infant rats. Behavioral Neuroscience, 105, 41-48 (1991). Hofer, M.A., and

  3. Auto-positioning ultrasonic transducer system

    Science.gov (United States)

    Buchanan, Randy K. (Inventor)

    2010-01-01

    An ultrasonic transducer apparatus and process for determining the optimal transducer position for flow measurement along a conduit outer surface. The apparatus includes a transmitting transducer for transmitting an ultrasonic signal, said transducer affixed to a conduit outer surface; a guide rail attached to a receiving transducer for guiding movement of a receiving transducer along the conduit outer surface, wherein the receiving transducer receives an ultrasonic signal from the transmitting transducer and sends a signal to a data acquisition system; and a motor for moving the receiving transducer along the guide rail, wherein the motor is controlled by a controller. The method includes affixing a transmitting transducer to an outer surface of a conduit; moving a receiving transducer on the conduit outer surface, wherein the receiving transducer is moved along a guide rail by a motor; transmitting an ultrasonic signal from the transmitting transducer that is received by the receiving transducer; communicating the signal received by the receiving transducer to a data acquisition and control system; and repeating the moving, transmitting, and communicating along a length of the conduit.

  4. Ultrasonic measurement of biparietal diameter and

    African Journals Online (AJOL)

    Summary. Our objective was to verify ultrasonic measurement of biparietal diameter and femur in foetal age determination in the second and third trimester of pregnancy. The prospec- tive cross sectional study was carried out at the ultrasound department of Aberdeen Maternity Hospital Scotland. The study population ...

  5. Benchmark solution for ultrasonic imaging of tumors

    Science.gov (United States)

    Hinders, Mark K.; Fang, Ta-Ming; Rhodes, B.; Collins, J.; McNaughton Collins, M.; Sandri, Guido V.

    1992-06-01

    Ultrasonic imaging of tumors in the human body requires benchmark scattering solutions in order to characterize most accurately the size, location, and physical makeup of the tumor. In this paper, the scattering of ultrasound from spherical tumors in the human body is investigated theoretically. Both the tumor and the surrounding tissue are considered to be lossy elastic media, and the problem of the scattering of plane compressional elastic waves from an elastic sphere is solved analytically. With exact expressions for the fields scattered by the spherical tumor, the angular distribution of scattered energy is used to derive an ultrasonically measurable backscatter coefficient for the tumor. The analysis is general in that no restriction is placed on either the size of the tumor or the range of values of either the tissue parameters or the frequency of the ultrasound waves. The behavior of the scattered energy, as well as the ultrasonic backscatter coefficient, is then investigated numerically for representative values of tumor and surrounding tissue material parameters. Useful phenomena for ultrasonic imaging of tumors are also discussed.

  6. Characterization of Ultrasonic Transducers. Measurement report

    DEFF Research Database (Denmark)

    Wilhjelm, Jens Erik

    1996-01-01

    This report contains the first results of a field measurement program for characterizing ultrasonic transducers in use at the Department. Specifically, a number of Panametrics Inc, transducers are characterized by using a 0.1 mm point scatterer as target, which is moved in front of the transdcuer....

  7. Ultrasonic Imaging Techniques for Breast Cancer Detection

    Science.gov (United States)

    Goulding, N. R.; Marquez, J. D.; Prewett, E. M.; Claytor, T. N.; Nadler, B. R.

    2008-02-01

    Improving the resolution and specificity of current ultrasonic imaging technology is needed to enhance its relevance to breast cancer detection. A novel ultrasonic imaging reconstruction method is described that exploits classical straight-ray migration. This novel method improves signal processing for better image resolution and uses novel staging hardware options using a pulse-echo approach. A breast phantom with various inclusions is imaged using the classical migration method and is compared to standard computed tomography (CT) scans. These innovative ultrasonic methods incorporate ultrasound data acquisition, beam profile characterization, and image reconstruction. For an ultrasonic frequency of 2.25 MHz, imaged inclusions of approximately 1 cm are resolved and identified. Better resolution is expected with minor modifications. Improved image quality and resolution enables earlier detection and more accurate diagnoses of tumors thus reducing the number of biopsies performed, increasing treatment options, and lowering remission percentages. Using these new techniques the inclusions in the phantom are resolved and compared to the results of standard methods. Refinement of this application using other imaging techniques such as time-reversal mirrors (TRM), synthetic aperture focusing technique (SAFT), decomposition of the time reversal operator (DORT), and factorization methods is also discussed.

  8. Experimental development of an ultrasonic linear motor

    CSIR Research Space (South Africa)

    M'Boungui, G

    2010-01-01

    Full Text Available The authors investigate a novel ultrasonic motor which generates a stator trajectory in the form of a figure-of-eight by superimposing two resonant modes, with one double the frequency of the other. Topology optimization was used to design...

  9. Ultrasonic Communication Project, Phase 1, FY1999

    Energy Technology Data Exchange (ETDEWEB)

    Haynes, H.D.; Akerman, M.A.; Baylor, V.M.

    2000-06-01

    This Phase 1 project has been successful in identifying, exploring, and demonstrating methods for ultrasonic-based communication with an emphasis on the application of digital signal processing techniques. During the project, at the direction of the agency project monitor, particular attention was directed at sending and receiving ultrasonic data through air and through pipes that would be commonly found in buildings. Efforts were also focused on development of a method for transmitting computer files ultrasonically. New methods were identified and evaluated for ultrasonic communication. These methods are based on a technique called DFS. With DFS, individual alphanumeric characters are broken down into a sequence of bits, and each bit is used to generate a discrete ultrasonic frequency. Characters are then transmitted one-bit-at-a-time, and reconstructed by the receiver. This technique was put into practice through the development of LabVIEW{trademark}VIs. These VIs were integrated with specially developed electronic circuits to provide a system for demonstrating the transmission and reception/reconstruction of typed messages and computer files. Tests were performed to determine the envelope for ultrasound transmission through pipes (with and without water) versus through air. The practical aspects of connections, efficient electronics, impedance matching, and the effect of damping mechanisms were all investigated. These tests resulted in a considerable number of reference charts that illustrate the absorption of ultrasound through different pipe materials, both with and without water, as a function of distance. Ultrasound was found to be least attenuated by copper pipe and most attenuated by PVC pipe. Water in the pipe provides additional damping and attenuation of ultrasonic signals. Dramatic improvements are observed, however, in ultrasound signal strength if the transducers are directly coupled to the water, rather than simply attaching them to the outside of

  10. Evaluation of Early-Age Concrete Compressive Strength with Ultrasonic Sensors.

    Science.gov (United States)

    Yoon, Hyejin; Kim, Young Jin; Kim, Hee Seok; Kang, Jun Won; Koh, Hyun-Moo

    2017-08-07

    Surface wave velocity measurement of concrete using ultrasonic sensors requires testing on only one side of a member. Thus, it is applicable to concrete cast inside a form and is often used to detect flaws and evaluate the compressive strength of hardened concrete. Predicting the in situ concrete strength at a very early stage inside the form helps with determining the appropriate form removal time and reducing construction time and costs. In this paper, the feasibility of using surface wave velocities to predict the strength of in situ concrete inside the form at a very early stage was evaluated. Ultrasonic sensors were used to measure a series of surface waves for concrete inside a form in the first 24 h after placement. A continuous wavelet transform was used to compute the travel time of the propagating surface waves. The cylindrical compressive strength and penetration resistance tests were also performed during the test period. Four mixtures and five curing temperatures were used for the specimens. The surface wave velocity was confirmed to be applicable to estimating the concrete strength at a very early age in wall-like elements. An empirical formula is proposed for evaluating the early-age compressive strength of concrete considering the 95% prediction intervals.

  11. Improved mechanical properties of near-eutectic Al-Si piston alloy through ultrasonic melt treatment

    Energy Technology Data Exchange (ETDEWEB)

    Jung, Jae-Gil; Lee, Sang-Hwa [Implementation Research Division, Korea Institute of Materials Science (KIMS), Changwon 51508 (Korea, Republic of); Lee, Jung-Moo, E-mail: jmoolee@kims.re.kr [Implementation Research Division, Korea Institute of Materials Science (KIMS), Changwon 51508 (Korea, Republic of); Cho, Young-Hee [Implementation Research Division, Korea Institute of Materials Science (KIMS), Changwon 51508 (Korea, Republic of); Kim, Su-Hyeon [Metal Materials Division, Korea Institute of Materials Science (KIMS), Changwon 51508 (Korea, Republic of); Yoon, Woon-Ha [Implementation Research Division, Korea Institute of Materials Science (KIMS), Changwon 51508 (Korea, Republic of)

    2016-07-04

    The effects of ultrasonic melt treatment (UST) on the microstructure and mechanical properties of Al-12.2Si-3.3Cu-2.4Ni-0.8Mg-0.1Fe (wt%) piston alloy were systematically investigated. Rigid colonies consisting of primary Si, eutectic Si, Mg{sub 2}Si and various aluminides (ε-Al{sub 3}Ni, δ-Al{sub 3}CuNi, π-Al{sub 8}FeMg{sub 3}Si{sub 6}, γ-Al{sub 7}Cu{sub 4}Ni, Q-Al{sub 5}Cu{sub 2}Mg{sub 8}Si{sub 6} and θ-Al{sub 2}Cu) were observed in the as-cast alloys. The sizes of the secondary phases, eutectic cell and grain were significantly decreased by UST because of the enhanced nucleation of each phase under ultrasonic irradiation. The yield strength, tensile strength and elongation at 25 °C were significantly improved by UST mainly because of the refinement of the microstructures. Both tensile strength and elongation at 350 °C were also improved by UST despite the unchanged yield strength.

  12. Concrete Infill Monitoring in Concrete-Filled FRP Tubes Using a PZT-Based Ultrasonic Time-of-Flight Method.

    Science.gov (United States)

    Luo, Mingzhang; Li, Weijie; Hei, Chuang; Song, Gangbing

    2016-12-07

    Concrete-filled fiber-reinforced polymer tubes (CFFTs) have attracted interest for their structural applications in corrosive environments. However, a weak interfacial strength between the fiber-reinforced polymer (FRP) tube and the concrete infill may develop due to concrete shrinkage and inadequate concrete compaction during concrete casting, which will destroy the confinement effect and thereby reduce the load bearing capacity of a CFFT. In this paper, the lead zirconate titanate (PZT)-based ultrasonic time-of-flight (TOF) method was adopted to assess the concrete infill condition of CFFTs. The basic idea of this method is that the velocity of the ultrasonic wave propagation in the FRP material is about half of that in concrete material. Any voids or debonding created along the interface between the FRP tube and the concrete will delay the arrival time between the pairs of PZT transducers. A comparison of the arrival times of the PZT pairs between the intact and the defected CFFT was made to assess the severity of the voids or the debonding. The feasibility of the methodology was analyzed using a finite-difference time-domain-based numerical simulation. Experiments were setup to validate the numerical results, which showed good agreement with the numerical findings. The results showed that the ultrasonic time-of-flight method is able to detect the concrete infill condition of CFFTs.

  13. Effect of ultrasonic treatment on formation of iron-containing intermetallic compounds in Al-Si alloys

    Directory of Open Access Journals (Sweden)

    Yu-bo Zhang

    2016-09-01

    Full Text Available Iron is generally regarded as an unavoidable impurity in Al-Si casting alloys. The acicular Al3Fe and β-Al5FeSi (or Al9Si2Fe2 are common iron-containing intermetallic compounds (IMCs in conventional structure which have a detrimental impact on the mechanical properties. In this paper, ultrasonic field (USF was applied to modify acicular iron phases in Al-12%Si-2%Fe and Al-2%Fe alloys. The results show that the USF applied to Al-Fe alloys caused the morphological transformation of both primary and eutectic Al3Fe from acicular to blocky and granular without changes in their composition. In the case of Al-Si-Fe alloys, ultrasonic treatment led to both morphological and compositional conversion of the ternary iron IMCs. When the USF was applied, the acicular β-Al9Si2Fe2 was substituted by star-like α-Al12Si2Fe3. The modification rate of both binary and ternary iron IMCs relates to the USF treatment duration. The undercooling induced by the ultrasonic vibration contributes to the nucleation of intermetallics and can explain the transformation effect.

  14. The effects of different casting techniques on the hardness, energy ...

    African Journals Online (AJOL)

    The effect of casting technique on the impact strength, energy absorbance and hardness of sand cast Pb-Sb-Cu alloys was studied following casting of the alloys using three techniques. Cooling of the alloys after casting was carried out in water, air and furnace in order to vary the micro-structure of the alloys produced.

  15. Gating Systems for Sizeable Castings from Al Alloys Cast into Ceramic Moulds

    OpenAIRE

    Stachovec I.; Horáček M.; Zemčík L.; Kolda V.; Horenský J.

    2012-01-01

    In contrast to casting to conventional non-reusable “sand” moulds, for which calculating technique for an optimum design of the gating system is comparatively well-developed, a trial-and-error method is applied mostly for casting to ceramic shell moulds made by the investment casting technology. A technologist selects from gating systems of several types (that are standardized by the foundry mostly) on the basis of experience. However, this approach is not sustainable with ever growing demand...

  16. The change of temperature gradient in solidification of hypereutectic chromium cast iron casting

    Directory of Open Access Journals (Sweden)

    A. Studnicki

    2010-01-01

    Full Text Available In article the analysis of temperature gradient of solidification in section of hypereutectic chromium cast iron model casting was introduced. On this example was presented the method (DTGA – derivative and thermal gradient analysis, which was worked out in Department of Foundry Silesian University of Technology enabling the record of indispensable data to execution of analysis the temperature gradient and its derivative after time on section of model casting. It multichanneled apparatus to registration of data was used Crystaldigraph - PC.

  17. Casting directly from a computer model by using advanced simulation software FLOW-3D Cast ®

    OpenAIRE

    M. Sirviö; M. Woś

    2009-01-01

    ConiferRob - A patternless casting technique, originally conceived at VTT Technical Research Centre of Finland and furtherdeveloped at its spin-off company, Simtech Systems, offers up to 40% savings in product development costs, and up to two months shorterdevelopment times compared to conventional techniques. Savings of this order can be very valuable on today's highly competitivemarkets. Casting simulation is commonly used for designing of casting systems. However, most of the software are ...

  18. Study of Thermal Properties of Cast Metal- Ceramic Composite Foams

    Directory of Open Access Journals (Sweden)

    Gawdzińska K.

    2017-12-01

    Full Text Available Owing to its properties, metallic foams can be used as insulation material. Thermal properties of cast metal-ceramic composite foams have applications in transport vehicles and can act as fire resistant and acoustic insulators of bulkheads. This paper presents basic thermal properties of cast and foamed aluminum, the values of thermal conductivity coefficient of selected gases used in foaming composites and thermal capabilities of composite foams (AlSi11/SiC. A certificate of non-combustibility test of cast aluminum-ceramic foam for marine applications was included inside the paper. The composite foam was prepared by the gas injection method, consisting in direct injection of gas into liquid metal. Foams with closed and open cells were examined. The foams were foaming with foaming gas consisting of nitrogen or air. This work is one of elements of researches connected with description of properties of composite foams. In author's other works acoustic properties of these materials will be presented.

  19. Streptococcus mutans attachment on a cast titanium surface

    Directory of Open Access Journals (Sweden)

    Sicknan Soares da Rocha

    2009-03-01

    Full Text Available This study examined by means of scanning electron microscopy (SEM, the attachment of Streptococcus mutans and the corrosion of cast commercially pure titanium, used in dental dentures. The sample discs were cast in commercially pure titanium using the vacuum-pressure machine (Rematitan System. The surfaces of each metal were ground and polished with sandpaper (#300-4000 and alumina paste (0.3 µm. The roughness of the surface (Ra was measured using the Surfcorder rugosimeter SE 1700. Four coupons were inserted separately into Falcon tubes contained Mueller Hinton broth inoculated with S. mutans ATCC 25175 (10(9 cuf and incubated at 37 °C. The culture medium was changed every three days during a 365-day period, after which the falcons were prepared for observations by SEM. The mean Ra value of CP Ti was 0.1527 µm. After S. mutans biofilm removal, pits of corrosion were observed. Despite the low roughness, S. mutans attachment and biofilm formation was observed, which induced a surface corrosion of the cast pure titanium.

  20. The multisensory body revealed through its cast shadows

    Directory of Open Access Journals (Sweden)

    Francesco ePavani

    2015-05-01

    Full Text Available One key issue when conceiving the body as a multisensory object is how the cognitive system integrates visible instances of the self and other bodies with one’s own somatosensory processing, to achieve self-recognition and body ownership. Recent research has strongly suggested that shadows cast by our own body have a special status for cognitive processing, directing attention to the body in a fast and highly specific manner. The aim of the present article is to review the most recent scientific contributions addressing how body shadows affect both sensory/perceptual and attentional processes. The review examines three main points: (1 body shadows as a special window to investigate the construction of multisensory body perception; (2 experimental paradigms and related findings; (3 open questions and future trajectories. The reviewed literature suggests that shadows cast by one’s own body promote binding between personal and extrapersonal space and elicit automatic orienting of attention toward the body-part casting the shadow. Future research should address whether the effects exerted by body shadows are similar to those observed when observers are exposed to other visual instances of their body. The results will further clarify the processes underlying the merging of vision and somatosensation when creating body representations.

  1. ToxCast/ToxRefDB

    Data.gov (United States)

    U.S. Environmental Protection Agency — ToxCast is used as a cost-effective approach for efficiently prioritizing the toxicity testing of thousands of chemicals. It uses data from state-of-the-art high...

  2. Bonding of Aluminum Alloys in Compound Casting

    Science.gov (United States)

    Feng, Jian; Ye, Bing; Zuo, Lijie; Wang, Qudong; Wang, Qigui; Jiang, Haiyan; Ding, Wenjiang

    2017-10-01

    The influence of the coating materials, coating thickness, and casting process on the interfacial microstructure and mechanical properties of the overcast A6061 bars with aluminum A356 and A6061 alloys was studied by OM, SEM/EDS, and mechanical testing. Results indicate that Ni coating has better thermal stability than Cu coating that heavily reacts with liquid Al alloy and forms a reaction zone around 130-150 μm during gravity casting. In the gravity casting, coarse and cracked Al3Ni phase distributes along the interfacial region and degrades the mechanical properties of the overcast joints. In squeeze casting, however, fine and dispersed Ni-rich strengthening phases form uniformly in the interfacial zone and improve the metallurgical bonding of the joints. The heat transition and application of pressure during solidification are two key factors in determining the integrity and mechanical properties of the overcast joints.

  3. Solidification control in continuous casting of steel

    Indian Academy of Sciences (India)

    Unknown

    /lubrication at solid–liquid interface, high temperature properties of the solidifying shell etc. is necessary to control the continuous casting process. The present paper elaborates upon the knowledge developed in the areas of initial shell ...

  4. Solidification control in continuous casting of steel

    Indian Academy of Sciences (India)

    lubrication at solid-liquid interface, high temperature properties of the solidifying shell etc. is necessary to control the continuous casting process. The present paper elaborates upon the knowledge developed in the areas of initial shell formation, mode ...

  5. Advanced lost foam from casting technology

    Energy Technology Data Exchange (ETDEWEB)

    Bates, C. E.; Littleton, H. E.; Askeland, D.; Griffin, J.; Miller, B. A.; Sheldon, D. S.

    1996-05-01

    Previous research made significant advances in understanding the Lost Foam Casting (LFC) Process and clearly identified areas where additional research was needed to improve the process and make it more functional in an industrial environment. The current project focused on five areas listed as follows: Task 1: Precision Pattern Production Task 2: Pattern Coating Consistency Task 3: Sand Fill and Compaction Effects Task 4: Pattern Gating Task 5: Mechanical Properties of Castings. This report summarizes the work done under the current contract in all five areas in the period of October 1, 1994 through December 31, 1995. Twenty-eight (28) companies jointly participate in the project. These companies represent a variety of disciplines, including pattern designers, pattern producers, coating manufacturers, plant design companies, compaction equipment manufacturers, casting producers, and casting buyers.

  6. Microbiological Study of Cast Posts before Cementation

    National Research Council Canada - National Science Library

    Vallejo-Labrada, Maricela; Ojeda-Garces, Juan Carlos

    2017-01-01

      This study identifies the most common microorganisms present in type III gold cast posts related to pulpal disease and evaluates the sterilization/disinfection method before cementation in the root canal...

  7. Thermal transport properties of grey cast irons

    Energy Technology Data Exchange (ETDEWEB)

    Hecht, R.L. [Ford Motor Co., Dearborn, MI (United States). Ford Research Lab.; Dinwiddie, R.B.; Porter, W.D.; Wang, Hsin [Oak Ridge National Lab., TN (United States)

    1996-10-01

    Thermal diffusivity and thermal conductivity of grey cast iron have been measured as a function of graphite flake morphology, chemical composition, and position in a finished brake rotor. Cast iron samples used for this investigation were cut from ``step block`` castings designed to produce iron with different graphite flake morphologies resulting from different cooling rates. Samples were also machined from prototype alloys and from production brake rotors representing a variation in foundry practice. Thermal diffusivity was measured at room and elevated temperatures via the flash technique. Heat capacity of selected samples was measured with differential scanning calorimetry, and these results were used to calculate the thermal conductivity. Microstructure of the various cast iron samples was quantified by standard metallography and image analysis, and the chemical compositions were determined by optical emission spectroscopy.

  8. Identification of temperature changes dynamics in selected castings as a contribution to performance life improvement

    Directory of Open Access Journals (Sweden)

    A. Pytel

    2010-07-01

    Full Text Available Parameters describing boundary conditions and dynamics of temperature changes during casting cooling in foundry moulds and thesuccessive performance, especially as regards the massive cast elements, were discussed. Considering the specific nature of castingoperation, non-standard methods of examination of the isotherms of temperature fields on the casting surface were described to determinelocal overheating resulting from the technological process, chemical composition, properties of the currently applied insulation materials,casting defects and/or design. Identification of these parameters can be interpolated to laboratory conditions and to the validation of virtual models subject to computer simulation. The use in simulation of genetic algorithms combined with the results of measurements under real conditions enables more precise determination of the performance parameters, including critical states of stresses present in a structure. This should allow further optimisation of the massive castings design, considering the specific nature of a manufacturing process (alloy composition included, combined with performance parameters. Measures described here are expected to contribute to the reduced casting weight and longer time of operation.

  9. Activated spinal astrocytes are involved in the maintenance of chronic widespread mechanical hyperalgesia after cast immobilization

    Science.gov (United States)

    2014-01-01

    Background In the present study, we examined spinal glial cell activation as a central nervous system mechanism of widespread mechanical hyperalgesia in rats that experienced chronic post-cast pain (CPCP) 2 weeks after cast immobilization. Activated spinal microglia and astrocytes were investigated immunohistologically in lumbar and coccygeal spinal cord segments 1 day, 5 weeks, and 13 weeks following cast removal. Results In the lumbar cord, astrocytes were activated after microglia. Astrocytes also were activated after microglia in the coccygeal cord, but with a delay that was longer than that observed in the lumbar cord. This activation pattern paralleled the observation that mechanical hyperalgesia occurred in the hindleg or the hindpaw before the tail. The activating transcription factor 3 (ATF3) immune response in dorsal root ganglia (DRG) on the last day of cast immobilization suggested that nerve damage might not occur in CPCP rats. The neural activation assessed by the phosphorylated extracellular signal-regulated kinase (pERK) immune response in DRG arose 1 day after cast removal. In addition, L-α-aminoadipate (L-α-AA), an inhibitor of astrocyte activation administered intrathecally 5 weeks after cast removal, inhibited mechanical hyperalgesia in several body parts including the lower leg skin and muscles bilaterally, hindpaws, and tail. Conclusions These findings suggest that activation of lumbar cord astrocytes is an important factor in widespread mechanical hyperalgesia in CPCP. PMID:24456903

  10. Material properties of Al-Si-Cu aluminium alloy produced by the rotational cast technology

    Directory of Open Access Journals (Sweden)

    Muhammad Syahid

    2017-03-01

    Full Text Available The aim of the present study is to explore microstructural and mechanical properties of cast Al-Si-Cu aluminum alloy (ADC12. To obtain excellent material properties, the cast Al alloys were produced by an originally developed mold rotational machine, namely liquid aluminum alloy is solidified during high speed rotating. The casting process was conducted under various casting conditions, in which the following factors were altered, e.g., melt temperature, metal mold temperature and different rotational speed. Microstructural characteristics were examined by direct observation using an optical microscope and a scanning electron microscope (SEM, and the secondary dendrite arm spacing of alpha-Al phase (SDAS and the size of Si eutectic phase were identified. Mechanical properties were investigated by micro-hardness and tensile tests. Rotation speed and melt temperature were directly attributed to the SDAS, and severe shear stress arising from the rotation made fine and complicated grain structure, leading to the high mechanical properties. The extent of the shear stress was altered depending on the area of the sample due to the different shear stress. Furthermore, high melt temperature and high rotational speed decrease the size of Si eutectic phases. The high mechanical properties were detected for the cast samples produced by the casting condition as follows: melt temperature 700oC, mold temperature 400oC and rotation speed 400 rpm

  11. Development of an Analog System to Simulate Interface Formation During Fusion™ Casting

    Science.gov (United States)

    Di Ciano, Massimo; Weckman, D. C.; Wells, M. A.

    2016-04-01

    To improve casting and product yields of Fusion™ cast AA3003-core/AA4045-clad laminate ingots, a fundamental understanding of the wetting and interface formation process between the oxidized AA3003 cast surface and the AA4045 melt is required. In this study, a laboratory scale analog/immersion test was developed which mimics the wetting and interface formation process that occurs during Fusion™ casting. The effects of reheating and remelting of the AA3003 cast surface, the degree of surface oxidation present during initial contact of the two alloys, and the atmospheric conditions (air or argon) on interface formation when dipped into an AA4045 melt were examined. Results indicated that in an argon atmosphere, wetting and dissolution of the solid, oxidized AA3003 samples by liquid AA4045 occurred at temperatures both above and below the measured onset of AA3003 remelting. AA3003/AA4045 interfaces were similar to those produced during Fusion™ casting, with a thin layer of AA4045 forming an oxide-free, metallurgical interface to the AA3003 after immersion. The AA3003 surface oxides were not an impediment to wetting and bond formation. Mg surface segregation was observed on the oxidized AA3003 surfaces and may play a role to help penetrate the oxide layer. For tests conducted in air, wetting of the sample by AA4045 liquid was generally poor regardless of temperature.

  12. Infants' perception of lightness changes related to cast shadows.

    Directory of Open Access Journals (Sweden)

    Kazuki Sato

    Full Text Available When humans perceive the lightness of an object's surface in shadows there is an implicit assumption that cast shadows dim the surface. In two experiments, we investigated whether 5- to 8-month-old infants make this assumption about shadows. According to this shadow assumption, the apparent change in lightness produced by shadows on an object's surface are attributed to blocked light sources. If infants can use the shadow assumption to perceive the object's lightness in shadows, they will also be able to detect unnatural lightness changes in shadows. We compared the infants' looking times to the unnatural and the natural lightness changes in the shadow when an object (duck goes through the cast shadow. In Experiment 1, we examined whether infants could detect the unnatural lightness changes of the object's surface in shadows. We created computer-graphic movies of unnatural and natural lightness changes to the duck's surface. Our results showed that 7- to 8-month-olds but not 5- to 6-month-olds significantly preferred the movie with the unnatural changes in lightness, indicating that only the older infants could detect these changes. In Experiment 2, we confirmed that the infants' preference was based on the detection of unnatural lightness changes according to the shadow assumption. The natural and the unnatural lightness changes of Experiment 1 were presented without cast shadows. Under these conditions, neither younger nor older infants showed a significant preference. Taken together, the experiments showed that 7- to 8-month-old infants could detect the unnaturalness of a surface's lightness changes produced by shadows. In conclusion, our findings suggest that 7- to 8-month-old infants can perceive an object's lightness in shadows by using an assumption that cast shadows dim the surface of an object.

  13. Panchromatic Sequentially Cast Ternary Polymer Solar Cells.

    Science.gov (United States)

    Ghasemi, Masoud; Ye, Long; Zhang, Qianqian; Yan, Liang; Kim, Joo-Hyun; Awartani, Omar; You, Wei; Gadisa, Abay; Ade, Harald

    2017-01-01

    A sequential-casting ternary method is developed to create stratified bulk heterojunction (BHJ) solar cells, in which the two BHJ layers are spin cast sequentially without the need of adopting a middle electrode and orthogonal solvents. This method is found to be particularly useful for polymers that form a mechanically alloyed morphology due to the high degree of miscibility in the blend. © 2016 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  14. Research of linear contraction during continuous aluminum casting

    OpenAIRE

    Таран, Юрій Павлович

    2013-01-01

    Research works of plenty of scientists are dedicated to issues of continuous metals casting and rolling. Nevertheless there are no scientific papers, dealing with research of impact of continuous aluminum crystallization on the length of the casted billet and its velocity after casting.The speed process of continuous aluminum casting is characterized by an uneven heat exchange lengthwise the billet which is crystallized in the mould of the casting wheel in the temperatures range. It results i...

  15. Vermicular graphite cast iron current state of the art

    OpenAIRE

    Murthy, VSR; Seshan, S; Seshan, K.

    1985-01-01

    Vermicular graphite cast iron is a new addition to the family of cast irons. Various methods for producing vermicular graphite cast iron are briefly discussed in this paper. The mechanical and physical properties of cast irons with vermicular graphite have been found to be intermediate between those of gray and ductile irons. Other properties such as casting characteristics, scaling resistance, damping capacity and machinability have been compared with those of gray and ductile irons. Probabl...

  16. Numerical modelling of the tilt casting processes of titanium alumindes

    OpenAIRE

    Wang, Hong

    2008-01-01

    This research has investigated the modelling and optimisation of the tilt casting process of Titanium Aluminides (TiAl). This study is carried out in parallel with the experimental research undertaken in IRC at the University of Birmingham. They propose to use tilt casting inside a vacuum chamber and attempt to combine this tilt casting process with Induction Skull Melting (ISM). A totally novel process is developing for investment casting, which is suitable for casting gamma TiAl.\\ud \\ud As ...

  17. Last cast for the LHC

    CERN Multimedia

    2005-01-01

    The first major contract signed for the LHC is drawing to a close. Belgian firm Cockerill Sambre (a member of the Arcelor Group) has just completed production of 50,000 tonnes of steel sheets for the accelerator's superconducting magnet yokes, in what has proved to be an exemplary partnership with CERN. Philippe Lebrun, Head of the AT Department, Lyn Evans, LHC Project Leader, and Lucio Rossi, Head of the AT-MAS Group, in front of the last batch of steel for the LHC at Cockerill Sambre. It was a bright red-letter day at the end of May, when Belgian firm Cockerill Sambre of the Arcelor Group marked the completion of one of the largest contracts for the LHC machine by casting the last batch of steel sheets for the LHC superconducting magnet yokes in the presence of LHC Project Leader Lyn Evans, AT Department Head Philippe Lebrun, Magnets and Superconductors (AT-MAS) Group Leader Lucio Rossi and Head of the AT-MAS Group's components centre Francesco Bertinelli. The yokes constitute approximately 80% of the acc...

  18. Low Background Micromegas in CAST

    CERN Document Server

    Garza, J.G.; Aznar, F.; Calvet, D.; Castel, J.F.; Christensen, F.E.; Dafni, T.; Davenport, M.; Decker, T.; Ferrer-Ribas, E.; Galán, J.; García, J.A.; Giomataris, I.; Hill, R.M.; Iguaz, F.J.; Irastorza, I.G.; Jakobsen, A.C.; Jourde, D.; Mirallas, H.; Ortega, I.; Papaevangelou, T.; Pivovaroff, M.J.; Ruz, J.; Tomás, A.; Vafeiadis, T.; Vogel, J.K.

    2015-11-16

    Solar axions could be converted into x-rays inside the strong magnetic field of an axion helioscope, triggering the detection of this elusive particle. Low background x-ray detectors are an essential component for the sensitivity of these searches. We report on the latest developments of the Micromegas detectors for the CERN Axion Solar Telescope (CAST), including technological pathfinder activities for the future International Axion Observatory (IAXO). The use of low background techniques and the application of discrimination algorithms based on the high granularity of the readout have led to background levels below 10$^{-6}$ counts/keV/cm$^2$/s, more than a factor 100 lower than the first generation of Micromegas detectors. The best levels achieved at the Canfranc Underground Laboratory (LSC) are as low as 10$^{-7}$ counts/keV/cm$^2$/s, showing good prospects for the application of this technology in IAXO. The current background model, based on underground and surface measurements, is presented, as well as ...

  19. Latest results of cast and future prospects

    CERN Document Server

    Vafeiadis, Theodoros

    2014-01-01

    CERN Axion Solar Telescope (CAST) is currently the most sensitive axion helioscope designed to search for axions and axion-like particles produced in the Sun. CAST completed successfully the second part of CAST phase II where the magnet bores were lled with 3He gas at variable pressure scanning axion masses up to 1.2 eV In the absence of signal it has set the best experimental limit on the axion-photon coupling constant over a broad range of axion masses. In 2013 CAST has improved its sensitivity to solar axions with rest mass below 0.02 eV by upgrading the Micromegas detectors and it will continue in 2014 with the implementation of a second X-ray optic and a new type detector (InGRID). In addition, CAST has extended its sensitivity into the sub-keV energy range using a silicon detector (SDD), to search for solar chameleons. Thus, CAST also became sensitive to dark energy particles. A new generation axion helioscope (IAXO) aims to improve the current axion-photon coupling by 1-1.5 orders of magnitude. This wi...

  20. Effect of Ultrasonication on Physical Properties of Mineral Trioxide Aggregate

    Directory of Open Access Journals (Sweden)

    Peter Parashos

    2014-01-01

    Full Text Available Aim. To evaluate the effect on physical properties of Mineral Trioxide Aggregate (MTA of using direct hand compaction during placement and when using hand compaction with indirect ultrasonic activation with different application times. Methods. One hundred acrylic canals were obturated in 3 increments with MTA in sample sizes of 10. One group was obturated by hand with an endodontic plugger and the remainder obturated with indirect ultrasonic application, with times ranging from 2 seconds to 18 seconds per increment. Microhardness values, dye penetration depths, and radiographs of the samples were evaluated. Results. As ultrasonic application time per increment increased, microhardness values fell significantly (P<0.001 while dye penetration values increased (P<0.001. Microhardness of MTA ultrasonicated for 2 seconds was significantly higher than hand compaction (P=0.03. Most radiographic voids were visible in the hand-compacted group (P<0.001, which also had higher dye penetration depths than the 2-second ultrasonicated samples. Ultrasonication of MTA for 10–18 seconds resulted in significantly more voids than 2–8 seconds of ultrasonication (P=0.02. Conclusion. The use of ultrasonics with MTA improved the compaction and flow of MTA, but excessive ultrasonication adversely affected MTA properties. A time of 2 seconds of ultrasonication per increment presented the best compromise between microhardness values, dye penetration depths, and lack of radiographic voids.

  1. Energy Saving Melting and Revert Reduction Technology (Energy-SMARRT): Clean Steel Casting Production

    Energy Technology Data Exchange (ETDEWEB)

    Kuyucak, Selcuk [CanmetMATERIALS; Li, Delin [CanmetMATERIALS

    2013-12-31

    Inclusions in steel castings can cause rework, scrap, poor machining, and reduced casting performance, which can obviously result in excess energy consumption. Significant progress in understanding inclusion source, formation and control has been made. Inclusions can be defined as non-metallic materials such as refractory, sand, slag, or coatings, embedded in a metallic matrix. This research project has focused on the mold filling aspects to examine the effects of pouring methods and gating designs on the steel casting cleanliness through water modeling, computer modeling, and melting/casting experiments. Early in the research project, comprehensive studies of bottom-pouring water modeling and low-alloy steel casting experiments were completed. The extent of air entrainment in bottom-poured large castings was demonstrated by water modeling. Current gating systems are designed to prevent air aspiration. However, air entrainment is equally harmful and no prevention measures are in current practice. In this study, new basin designs included a basin dam, submerged nozzle, and nozzle extension. The entrained air and inclusions from the gating system were significantly reduced using the new basin method. Near the end of the project, there has been close collaboration with Wescast Industries Inc., a company manufacturing automotive exhaust components. Both computer modeling using Magma software and melting/casting experiments on thin wall turbo-housing stainless steel castings were completed in this short period of time. Six gating designs were created, including the current gating on the pattern, non-pressurized, partially pressurized, naturally pressurized, naturally pressurized without filter, and radial choke gating without filter, for Magma modeling. The melt filling velocity and temperature were determined from the modeling. Based on the simulation results, three gating designs were chosen for further melting and casting experiments on the same casting pattern using

  2. Evaluation of thrombolysis by using ultrasonic imaging: an in vitro study

    Science.gov (United States)

    Fang, Jui; Tsui, Po-Hsiang

    2015-07-01

    The hematocrit of a thrombus is a key factor associated with the susceptibility to thrombolysis. Ultrasonic imaging is currently the first-line screening tool for thrombus examinations. Different hematocrits result in different acoustical structures of thrombi, which alter the behavior of ultrasonic backscattering. This study explored the relationships among thrombolytic efficiencies, hematocrits, and ultrasonic parameters (the echo intensity and backscattered statistics). Porcine thrombi with different hematocrits, ranging from 0% to 50%, were induced in vitro. An ultrasonic scanner was used to scan thrombi and acquire raw image data for B-mode (echo intensity measurements) and Nakagami imaging (backscattered statistics analysis). Experiments on thrombolysis were performed using urokinase to explore the effect of the hematocrit on thrombolytic efficiency. Results showed that the weight loss ratio of thrombi exponentially decreased as the hematocrit increased from 0% to 50%. Compared with the echo intensity obtained from the conventional B-scan, the Nakagami parameter predicts the weight loss ratio, increasing from 0.6 to 1.2 as the weight loss ratio decreased from 0.67 to 0.26. The current findings suggest that using Nakagami imaging characterizing thrombi provides information of backscattered statistics, which may be associated with the thrombolytic efficiency.

  3. Vapor-liquid equilibrium of ethanol/ethyl acetate mixture in ultrasonic intensified environment

    Energy Technology Data Exchange (ETDEWEB)

    Mahdi, Taha; Ahmad, Arshad; Ripin, Adnan Nasef; Mohamed, Mahmoud [Universiti Teknologi Malaysia, Johor Bahru (Malaysia)

    2014-05-15

    A vapor-liquid equilibrium (VLE) study was conducted on ethanol/ethylacetate mixture as a preliminary step towards developing an ultrasonic-assisted distillation process for separating azeotropic mixtures. The influence of ultrasonic intensity and frequency on the vapor-liquid equilibrium (VLE) of the mixture was examined using a combination of four ultrasonic intensities in range of 100-400W/cm{sup 2} and three frequencies ranging from 25-68 kHz. The sonication was found to have significant impacts on the VLE of the system as it alters both the relative volatility and azeotrope point, with preference to lower frequency operation. A maximum relative volatility of 2.32 was obtained at an intensity of 300 W/cm{sup 2} and a frequency of 25 kHz coupled with complete elimination of ethanol-ethyl acetate azeotrope. Results from this work were also congruent with some experimental and theoretical works presented in the literature. These findings set a good beginning towards the development of an ultrasonic assisted distillation that is currently in progress.

  4. Compressive strength evaluation of structural lightweight concrete by non-destructive ultrasonic pulse velocity method.

    Science.gov (United States)

    Bogas, J Alexandre; Gomes, M Glória; Gomes, Augusto

    2013-07-01

    In this paper the compressive strength of a wide range of structural lightweight aggregate concrete mixes is evaluated by the non-destructive ultrasonic pulse velocity method. This study involves about 84 different compositions tested between 3 and 180 days for compressive strengths ranging from about 30 to 80 MPa. The influence of several factors on the relation between the ultrasonic pulse velocity and compressive strength is examined. These factors include the cement type and content, amount of water, type of admixture, initial wetting conditions, type and volume of aggregate and the partial replacement of normal weight coarse and fine aggregates by lightweight aggregates. It is found that lightweight and normal weight concretes are affected differently by mix design parameters. In addition, the prediction of the concrete's compressive strength by means of the non-destructive ultrasonic pulse velocity test is studied. Based on the dependence of the ultrasonic pulse velocity on the density and elasticity of concrete, a simplified expression is proposed to estimate the compressive strength, regardless the type of concrete and its composition. More than 200 results for different types of aggregates and concrete compositions were analyzed and high correlation coefficients were obtained. Copyright © 2012 Elsevier B.V. All rights reserved.

  5. Subgingival debridement of periodontal pockets by air polishing in comparison with ultrasonic instrumentation during maintenance therapy.

    Science.gov (United States)

    Wennström, Jan L; Dahlén, Gunnar; Ramberg, Per

    2011-09-01

    The objective was to determine clinical and microbiological effects and perceived treatment discomfort of root debridement by subgingival air polishing compared with ultrasonic instrumentation during supportive periodontal therapy (SPT). The trial was conducted as a split-mouth designed study of 2-month duration including 20 recall patients previously treated for chronic periodontitis. Sites with probing pocket depth (PPD) of 5-8 mm and bleeding on probing (BoP+) in two quadrants were randomly assigned to subgingival debridement by (i) glycine powder/air polishing applied with a specially designed nozzle or (ii) ultrasonic instrumentation. Clinical variables were recorded at baseline, 14 and 60 days post-treatment. Primary clinical efficacy variable was PPD reduction. Microbiological analysis of subgingival samples was performed immediately before and after debridement, 2 and 14 days post-treatment. Both treatment procedures resulted in significant reductions of periodontitis-associated bacterial species immediately and 2 days after treatment, and in significant reduction in BoP, PPD and relative attachment level at 2 months. There were no statistically significant differences between the treatment procedures at any of the examinations intervals. Perceived treatment discomfort was lower for air polishing than ultrasonic debridement. This short-term study revealed no pertinent differences in clinical or microbiological outcomes between subgingival air polishing and ultrasonic debridement of moderate deep pockets in SPT patients. © 2011 John Wiley & Sons A/S.

  6. AUTOMATION OF QUALITY CONTROL OF MILK HOMOGENIZATION BY ULTRASONIC SPECTROSCOPY METHODS

    Directory of Open Access Journals (Sweden)

    V. K. Bityukov

    2015-01-01

    Full Text Available The paper deals with the possibility of determining homogenization degree of milk and dairy products using ultrasonic vibrations absorption spectra. Advantages of this method application in automated manufacturing systems were examined. Theoretical background of the method, as well as the possibility of determining the distribution of the fat globules in milk, depending on their sizes were substantiated. We derived mathematical equations, showing the relationship between the homogenization degree of dairy products and the acoustic properties of the medium, such as the propagation velocity of ultrasonic vibrations in the medium tested and the absorption coefficient in the medium at a specific frequency of the ultrasonic impact and medium temperature. It was shown that the measurement of the propagation of the milk acoustic properties in frequency, evaluation of their density function of the relaxation times spectrum, and then from the relaxation times to the particles masses allow operational control of the fat globules masses distribution in fractions. Theoretical studies were confirmed by experimental research carrying out whose results demonstrate clearly the dependence of absorption degree of ultrasonic vibrations on the degree of milk homogenization. The dependence between the estimates of the relaxation spectra and the first two moments of the statistical distribution of milk fat globules, which demonstrated their relationship was studied. Possible improvements the method under consideration to increase the reliability of the results obtained were proposed.

  7. Determination of the apparent porosity level of refractory concrete during a sintering process using an ultrasonic pulse velocity technique and image analysis

    Directory of Open Access Journals (Sweden)

    LJUBICA M. PAVLOVIĆ

    2010-03-01

    Full Text Available Concrete which undergoes a thermal treatment before (pre-casted concrete blocks and during (concrete embedded in-situ its life-service can be applied in plants operating at high temperature and as thermal insulation. Sintering is a process which occurs within a concrete structure in such conditions. Progression of sintering process can be monitored by the change of the porosity parameters determined with a nondestructive test method - ultrasonic pulse velocity and computer program for image analysis. The experiment has been performed on the samples of corundum and bauxite concrete composites. The apparent porosity of the samples thermally treated at 110, 800, 1000, 1300 and 1500 C was primary investigated with a standard laboratory procedure. Sintering parameters were calculated from the creep testing. The loss of strength and material degradation occurred in concrete when it was subjected to the increased temperature and a compressive load. Mechanical properties indicate and monitor changes within microstructure. The level of surface deterioration after the thermal treatment was determined using Image Pro Plus program. Mechanical strength was estimated using ultrasonic pulse velocity testing. Nondestructive ultrasonic mea¬surement was used as a qualitative description of the porosity change in specimens which is the result of the sintering process. The ultrasonic pulse velocity technique and image analysis proved to be reliable methods for monitoring of micro-structural change during the thermal treatment and service life of refractory concrete.

  8. Technical Letter Report, An Evaluation of Ultrasonic Phased Array Testing for Reactor Piping System Components Containing Dissimilar Metal Welds, JCN N6398, Task 2A

    Energy Technology Data Exchange (ETDEWEB)

    Diaz, Aaron A.; Cinson, Anthony D.; Crawford, Susan L.; Anderson, Michael T.

    2009-11-30

    Research is being conducted for the U.S. Nuclear Regulatory Commission at the Pacific Northwest National Laboratory to assess the effectiveness and reliability of advanced nondestructive examination (NDE) methods for the inspection of light-water reactor components. The scope of this research encom¬passes primary system pressure boundary materials including dissimilar metal welds (DMWs), cast austenitic stainless steels (CASS), piping with corrosion-resistant cladding, weld overlays, inlays and onlays, and far-side examinations of austenitic piping welds. A primary objective of this work is to evaluate various NDE methods to assess their ability to detect, localize, and size cracks in steel components that challenge standard and/or conventional inspection methodologies. This interim technical letter report provides a summary of a technical evaluation aimed at assessing the capabilities of phased-array (PA) ultrasonic testing (UT) methods as applied to the inspection of small-bore DMW components that exist in the reactor coolant systems (RCS) of pressurized water reactors (PWRs). Operating experience and events such as the circumferential cracking in the reactor vessel nozzle-to-RCS hot leg pipe at V.C. Summer nuclear power station, identified in 2000, show that in PWRs where primary coolant water (or steam) are present under normal operation, Alloy 82/182 materials are susceptible to pressurized water stress corrosion cracking. The extent and number of occurrences of DMW cracking in nuclear power plants (domestically and internationally) indicate the necessity for reliable and effective inspection techniques. The work described herein was performed to provide insights for evaluating the utility of advanced NDE approaches for the inspection of DMW components such as a pressurizer surge nozzle DMW, a shutdown cooling pipe DMW, and a ferritic (low-alloy carbon steel)-to-CASS pipe DMW configuration.

  9. The Influence of the Method of Mould Filling on the Quality of Castings Made of EN AC-44000 or EN AC-46200 Alloy

    Directory of Open Access Journals (Sweden)

    Nadolski M.

    2014-12-01

    Full Text Available The performed examinations concerning the process of filling the plaster ceramic moulds with aluminium alloys allowed to assess the influence of various methods of introducing the metal into the mould cavity on the macro- and microstructure of the obtained experimental castings. The comparison was performed for castings with graded wall thickness made either of EN AC-44000 alloy or of EN AC-46000 alloy, produced either by gravity casting, or by gravity casting with negative pressure generated around the mould (according to the Vacumetal technology, or by counter-gravity casting. It was found that the silicon crystals grow in size with an increase in wall thickness due to the slower cooling and solidification of castings

  10. A Combined Experimental and Computational Approach for the Design of Mold Topography that Leads to Desired Ingot Surface and Microstructure in Aluminum Casting.

    Energy Technology Data Exchange (ETDEWEB)

    Dr. Zabaras, N.J.; Samanta, D.; Tan, L.

    2005-10-30

    A design methodology will be developed with which casting mold surface topographies can be tuned to produce required surface features and micro-structural properties of Aluminum ingots. Both static and continuous casting processes will be examined with instrumented molds. Mold surface topographies, which consist of unidirectional and bi-directional groove textures, will be generated using contact and non-contact techniques to elicit a radiator-like effect at the mold-casting interface. The rate of heat extraction, the evolution of near-surface cast microstructure, and shell macro-morphology can be controlled once the proper balance between mold surface area extension and the degree of imperfect wetting at the instant solidification starts is determined. Once this control is achieved, it will be possible to minimize or even eliminate costly post-casting surface milling or scalping which is currently a major barrier to the development of new Aluminum casting processes.

  11. Evaluation of Ultrasonic and Thermal Nondestructive Evaluation for the Characterization of Aging Degradation in Braided Composite Materials

    Science.gov (United States)

    Martin, Richard E.

    2010-01-01

    This paper examines the ability of traditional nondestructive evaluation (NDE) techniques to measure the degradation of braided polymer composite materials subjected to thermal-humidity cycling to simulate aging. A series of braided composite coupons were examined using immersion ultrasonic and pulsed thermography techniques in the as received condition. These same specimens were then examined following extended thermal-humidity cycling. Results of this examination did not show a significant change in the resulting (NDE) signals.

  12. Influence of luting agents on time required for cast post removal by ultrasound: an in vitro study

    Directory of Open Access Journals (Sweden)

    Janir Alves Soares

    2009-06-01

    Full Text Available OBJECTIVE: This in vitro study evaluated the influence of luting agents on ultrasonic vibration time for intraradicular cast post removal. MATERIAL AND METHODS: After endodontic treatment, 30 roots of extracted human canines were embedded in resin cylinders. The post-holes were prepared at 10 mm depth and their impressions were taken using autopolymerizing acrylic resin. After casting procedures using a nickel-chromium alloy, the posts were randomly distributed into 3 groups (n=10 according to the luting material: G1- zinc phosphate (SS White (control group, G2 - glass ionomer cement (Vidrion C; SS White, and G3- resin cement (C&B; Bisco. In G3, the adhesive procedure was performed before post cementation. After 24 h, the cement line was removed at the post/tooth interface using a fine diamond bur, and the ST-09 tip of an Enac ultrasound unit was applied at maximum power on all surfaces surrounding the posts. The application time was recorded with a chronometer until the post was completely dislodged and data were analyzed by ANOVA and Tukey's test (p<0.05. RESULTS: The roots were removed from the acrylic resin and inspected to detect cracks and/or fractures. The means for G1, G2, and G3 were 168.5, 59.5, and 285 s, respectively, with statistically significant differences among them. Two G3 posts resisted removal, one of which developed a vertical fracture line. CONCLUSIONS: Therefore, the cement type had a direct influence on the time required for ultrasonic post removal. Compared to the zinc phosphate and glass ionomer cements, the resin cement required a longer ultrasonic vibration time.

  13. Development and evaluation of a novel low power, high frequency piezoelectric-based ultrasonic reactor for intensifying the transesterification reaction

    Directory of Open Access Journals (Sweden)

    Mortaza Aghbashlo

    2016-12-01

    Full Text Available In this study, a novel low power, high frequency piezoelectric-based ultrasonic reactor was developed and evaluated for intensifying the transesterification process. The reactor was equipped with an automatic temperature control system, a heating element, a precise temperature sensor, and a piezoelectric-based ultrasonic module. The conversion efficiency and specific energy consumption of the reactor were examined under different operational conditions, i.e., reactor temperature (40‒60 °C, ultrasonication time (6‒10 min, and alcohol/oil molar ratio (4:1‒8:1. Transesterification of waste cooking oil (WCO was performed in the presence of a base-catalyst (potassium hydroxide using methanol. According to the obtained results, alcohol/oil molar ratio of 6:1, ultrasonication time of 10 min, and reactor temperature of 60 °C were found as the best operational conditions. Under these conditions, the reactor converted WCO to biodiesel with a conversion efficiency of 97.12%, meeting the ASTM standard satisfactorily, while the lowest specific energy consumption of 378 kJ/kg was also recorded. It should be noted that the highest conversion efficiency of 99.3 %, achieved at reactor temperature of 60 °C, ultrasonication time of 10 min, and alcohol/oil molar ratio of 8:1, was not favorable as the associated specific energy consumption was higher at 395 kJ/kg. Overall, the low power, high frequency piezoelectric-based ultrasonic module could be regarded as an efficient and reliable technology for intensifying the transesterification process in terms of energy consumption, conversion efficiency, and processing time, in comparison with high power, low frequency ultrasonic system reported previously. Finally, this technology could also be considered for designing, developing, and retrofitting chemical reactors being employed for non-biofuel applications as well.

  14. Ultrasonic assessment of tension shear strength in resistance spot welding

    Science.gov (United States)

    Moghanizadeh, Abbas

    2015-05-01

    Resistance spot welding is extensively used to join sheet steel in the automotive industry. Ultrasonic non-destructive techniques for evaluation of the mechanical properties of resistance spot welding are presented. The aim of this study is to develop the capability of the ultrasonic techniques as an efficient tool in the assessment of the welding characterization. Previous researches have indicated that the measurements of ultrasonic attenuation are sensitive to grain- size variations in an extensive range of metallic alloys. Other researchers have frequently described grain sizes which are able to have significant effects on the physical characteristics of the material. This research provides a novel method to estimate the tension-shear strengths of the resistance spot welding directly from the ultrasonic attenuation measurements. The effects of spot welding parameters on the ultrasonic waves are further investigated. The results confirm that it is possible to determine the spot welding parameters for individual quality by using ultrasonic test.

  15. Application of low intensity ultrasonics to cheese manufacturing processes.

    Science.gov (United States)

    Benedito, J; Carcel, J A; Gonzalez, R; Mulet, A

    2002-05-01

    Ultrasound has been used to non-destructively assess the quality of many foods such as meat, fish, vegetables and dairy products. This paper addresses the applications of low intensity ultrasonics in the cheese manufacturing processes and highlights the areas where ultrasonics could be successfully implemented in the future. The decrease of ultrasonic attenuation during the renneting process can be used to determine the optimum cut time for cheese making. The ultrasonic velocity increases during maturation for those types of cheese that become harder during this manufacturing stage, thus being an indicator of the maturity degree. Moreover, ultrasonic measurements could be linked to sensory parameters. From the ultrasonic velocity measurements at two different temperatures, it is possible to assess cheese composition, thus allowing an improvement in the quality and uniformity of cheese commercialization. In addition, in pulse-echo mode it is possible to detect cracked pieces due to abnormal fermentations and also to assess the distance of the crack from the surface.

  16. National Metal Casting Research Institute final report. Volume 2, Die casting research

    Energy Technology Data Exchange (ETDEWEB)

    Jensen, D. [University of Northern Iowa, Cedar Falls, IA (United States). Dept. of Industrial Technology] [comp.

    1994-06-01

    Four subprojects were completed: development and evaluation of die coatings, accelerated die life characterization of die materials, evaluation of fluid flow and solidification modeling programs, selection and characterization of Al-based die casting alloys, and influence of die materials and coatings on die casting quality.

  17. Mechanical properties of homogenized twin-roll cast and conventionally cast AZ31 magnesium alloys

    Directory of Open Access Journals (Sweden)

    Mariia Zimina

    2015-02-01

    Full Text Available The improvement of mechanical properties of magnesium alloys nowadays is very important, because of the variety of industrial applications. For this goal, the number of casting techniques and further treatments were developed. Among the continuous casting techniques, which allow producing long strips of the alloys, is twin-roll casting. Using this process one can get the magnesium alloy with finest microstructure and higher specific strength. In this paper the comparison of tensile properties of conventionally cast and twin-roll cast AZ31 magnesium alloys was made. Tensile tests were carried out with constant strain rate 10-3 s-1 at temperatures ranging from 100 to 300 °C. Both materials were tested in as-cast state and after homogenization treatment at 450 °C for 10 hours. The investigation showed that there are no significant changes in ductility of AZ31 conventionally cast alloy even after heat treatment, while the ductility of twin-roll cast alloy increases.

  18. FORMATION OF WEAR-RESISTANT CHROMIUM CAST IRON CASTING INTO THE CHILL MOLD

    Directory of Open Access Journals (Sweden)

    E. I. Marukovich

    2013-01-01

    Full Text Available The analysis of thermal processes of formation of castings from wearproof chromic cast irons for replaceable details of centrifugal mills and crushers is carried out. Influence of protective and dividing coverings on intensity of heating of the chill mold is investigated.

  19. Stereological parameters of carbides on section of casting made from modified chromium cast iron

    Directory of Open Access Journals (Sweden)

    A. Studnicki

    2011-07-01

    Full Text Available The analysis of stereological parameters of carbides on the section of the model castingmade from modified (the mixture FeNb+FeV+RE wear resistance chromium cast iron was introduced in the article. The jump change of some stereological parameters of carbides in certain distance from the surface of the casting was observed.

  20. RESOURCES-ECONOMY TECHNOLOGY OF CASTINGS PRODUCTION OF NICKEL-CONTAINING CAST-IRONS

    Directory of Open Access Journals (Sweden)

    O. S. Komarov

    2008-01-01

    Full Text Available The technological process of the cast-iron IChH28H2 alloying by means of insertion into burden composition of briquettes of dead nickel-chromic catalysts is developed. This technology allows to carry out recycling of expensive metals such as nickel, and in that way to decrease the cost price of castings