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Sample records for cast duplex stainless

  1. Phase Transformations in Cast Duplex Stainless Steels

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Yoon-Jun [Iowa State Univ., Ames, IA (United States)

    2004-01-01

    Duplex stainless steels (DSS) constitute both ferrite and austenite as a matrix. Such a microstructure confers a high corrosion resistance with favorable mechanical properties. However, intermetallic phases such as σ and χ can also form during casting or high-temperature processing and can degrade the properties of the DSS. This research was initiated to develop time-temperature-transformation (TTT) and continuous-cooling-transformation (CCT) diagrams of two types of cast duplex stainless steels, CD3MN (Fe-22Cr-5Ni-Mo-N) and CD3MWCuN (Fe-25Cr-7Ni-Mo-W-Cu-N), in order to understand the time and temperature ranges for intermetallic phase formation. The alloys were heat treated isothermally or under controlled cooling conditions and then characterized using conventional metallographic methods that included tint etching, and also using electron microscopy (SEM, TEM) and wavelength dispersive spectroscopy (WDS). The kinetics of intermetallic-phase (σ + χ) formation were analyzed using the Johnson-Mehl-Avrami (MA) equation in the case of isothermal transformations and a modified form of this equation in the case of continuous cooling transformations. The rate of intermetallic-phase formation was found to be much faster in CD3MWCuN than CD3MN due mainly to differences in the major alloying contents such as Cr, Ni and Mo. To examine in more detail the effects of these elements of the phase stabilities; a series of eight steel castings was designed with the Cr, Ni and Mo contents systematically varied with respect to the nominal composition of CD3MN. The effects of varying the contents of alloying additions on the formation of intermetallic phases were also studied computationally using the commercial thermodynamic software package, Thermo-Calc. In general, σ was stabilized with increasing Cr addition and χ by increasing Mo addition. However, a delicate balance among Ni and other minor elements such as N and Si also exists. Phase equilibria in DSS can be affected by

  2. Aging of cast duplex stainless steels in LWR systems

    International Nuclear Information System (INIS)

    Chopra, O.K.; Chung, H.M.

    1984-10-01

    A program is being conducted to investigate the significance of in-service embrittlement of cast duplex stainless steels under light-water reactor operating conditions. The existing data are evaluated to determine the expected embrittlement of cast components during the operating lifetime of reactors and to define the objectives and scope of the investigation. This presentation describes the status of the program. Data for the metallurgical characterization of the various cast stainless steels used in the investigation are presented. Charpy impact tests on short-term aged material indicate that CF-3 stainless steels are less susceptible to embrittlement than CF-8 or CF-8M stainless steels. Microstructural characterization of cast stainless steels that were obtained from Georg Fischer Co. and aged for up to 70,000 h at 300, 350, and 400 0 C reveals the formation of four different types of precipitates that are not α'. Embrittlement of the ferrite phase is primarily due to pinning of the dislocations by two of these precipitates, designated as Type M and Type X. The ferrite phase is embrittled after approx. 8 y at 300 0 C and shows cleavage fracture. Examination of the fracture surfaces of the impact-test specimens indicates that the toughness of the long-term aged material is determined by the austenite phase. 8 figures, 3 tables

  3. Behavior of duplex stainless steel casting defects under mechanical loadings

    Energy Technology Data Exchange (ETDEWEB)

    Jayet-Gendrot, S [Electricite de France, 77 - Moret-sur-Loing (France). Dept. of Materials Study; Gilles, P; Migne, C [Societe Franco-Americaine de Constructions Atomiques (FRAMATOME), 92 - Paris-La-Defense (France)

    1997-04-01

    Several components in the primary circuit of pressurized water reactors are made of cast duplex stainless steels. This material contains small casting defects, mainly shrinkage cavities, due to the manufacturing process. In safety analyses, the structural integrity of the components is studied. In order to assess the real severity of the casting defects under mechanical loadings, an experimental program was carried out. It consisted of testing, under both cyclic and monotonic solicitations, three-point bend specimens containing either a natural defect (in the form of a localized cluster of cavities) or a machined notch having the dimensions of the cluster`s envelope. The tests are analyzed in order to develop a method that takes into account the behavior of castings defects in a more realistic fashion than by an envelope crack. Various approaches are investigated, including the search of equivalent defects or of criteria based on continuum mechanics concepts, and compared with literature data. This study shows the conservatism of current safety analyses in modelling casting defects by envelope semi-elliptical cracks and contributes to the development of alternative approaches. (author) 18 refs.

  4. Behavior of duplex stainless steel casting defects under mechanical loadings

    International Nuclear Information System (INIS)

    Jayet-Gendrot, S.; Gilles, P.

    2000-01-01

    Several components in the primary circuit of pressurized water reactors are made of cast duplex stainless steels. This material contains small casting defects, mainly shrinkage cavities, due to the manufacturing process. In safety analyses, the structural integrity of the components is studied under the most severe assumptions: presence of a large defect, accidental loadings and end-of-life material properties accounting for its thermal aging embrittlement at the service temperature. The casting defects are idealized as semi-circular surface cracks or notches that have envelope dimensions. In order to assess the real severity of the casting defects under mechanical loadings, an experimental program was carried out. It consisted of testing, under both cyclic and monotonic solicitations, three-point bend specimens containing either a natural defect (in the form of a localized cluster of cavities) or a machined notch having the dimensions of the cluster's envelope. The results show that shrinkage cavities are far less harmful than envelope notches thanks to the metal bridges between cavities. Under fatigue loadings, the generalized initiation of a cluster of cavities (defined when the cluster becomes a crack of the same global size) is reached for a number of cycles that is much higher than the one leading to the initiation of a notch. In the case of monotonic loadings, specimens with casting defects offer a very high resistance to ductile tearing. The tests are analyzed in order to develop a method that takes into account the behavior of casting defects in a more realistic fashion than by an envelope crack. Various approaches are investigated, including the search of equivalent defects or of criteria based on continuum mechanics concepts, and compared with literature data. This study shows the conservatism of current safety analyses in modeling casting defects by envelope semi-elliptical cracks and contributes to the development of alternative approaches. (orig.)

  5. Ageing and life prediction of cast duplex stainless steel components

    International Nuclear Information System (INIS)

    Chung, H.M.

    1992-01-01

    Cast duplex stainless steels, used extensively in nuclear, chemical and petroleum industries because of higher strength, better weldability, higher resistance to stress corrosion cracking, and soundness of casting, are susceptible to thermal aging embrittlement during service at temperatures as low as ∼250 o C. Recent advances in understanding the aging mechanisms, kinetics, and mechanical properties are presented, with emphasis on application of the material in safety-significant components in a nuclear reactor. Aging embrittlement is primarily due to spinodal decomposition of ferrite involving segregation of Fe, Cr, and Ni, and precipitation of M 23 C 6 on ferrite-austenite boundaries or in ferrite. Aging kinetics are strongly influenced by synergistic effects of other metallurgical reactions that occur in parallel with the spinodal decomposition, i.e. clustering of Ni, Mo, and Si and G-phase precipitation in ferrite. A number of methods are outlined for estimating end-of-life aging, depending on several factors such as degree of permissible conservatism, availability of component archive material, and methods of estimating and verifying the activation energy of aging. (Author)

  6. Fracture mechanics evaluation of cast duplex stainless steel after thermal aging

    International Nuclear Information System (INIS)

    Tujikura, Y.; Urata, S.

    1999-01-01

    For the primary coolant piping of PWRs in Japan, cast duplex stainless steel, which is excellent in terms of strength, corrosion resistance and weldability, has conventionally been used. Cast duplex stainless steel contains the ferrite phase in the austenite matrix, and thermal aging after long-term service is known to decrease fracture toughness. Therefore, we evaluated the integrity of the primary coolant piping for an initial PWR plant in Japan by means of elastic plastic fracture mechanics. The evaluation results show that the crack will not grow into an unstable fracture and the integrity of the piping will be secure, even when such through-wall crack length is assumed to be as large as the fatigue crack length grown for a service period of up to 60 years. (orig.)

  7. Fracture mechanics evaluation of cast duplex stainless steel after thermal aging

    Energy Technology Data Exchange (ETDEWEB)

    Tujikura, Y.; Urata, S. [Kansai Electr. Power Co., Inc., Osaka (Japan). General Office of Nucl. and Fossil Power Production

    1999-07-01

    For the primary coolant piping of PWRs in Japan, cast duplex stainless steel, which is excellent in terms of strength, corrosion resistance and weldability, has conventionally been used. Cast duplex stainless steel contains the ferrite phase in the austenite matrix, and thermal aging after long-term service is known to decrease fracture toughness. Therefore, we evaluated the integrity of the primary coolant piping for an initial PWR plant in Japan by means of elastic plastic fracture mechanics. The evaluation results show that the crack will not grow into an unstable fracture and the integrity of the piping will be secure, even when such through-wall crack length is assumed to be as large as the fatigue crack length grown for a service period of up to 60 years. (orig.)

  8. Fracture mechanics evaluation for the cast duplex stainless steel after thermal aging

    Energy Technology Data Exchange (ETDEWEB)

    Urata, Shigeru [Kansai Electric Power Co., Inc., Osaka (Japan)

    1998-12-31

    For the primary coolant piping of PWRs in Japan, cast duplex stainless steel which is excellent in terms of strength, corrosion resistance, and weldability has conventionally been used. The cast duplex stainless steel contains the ferrite phase in the austenite matrix and thermal aging after long term service is known to change its material characteristics. It is considered appropriate to apply the methodology of elastic plastic fracture mechanics for an evaluation of the integrity of the primary coolant piping after thermal aging. Therefore, we evaluated the integrity of the primary coolant piping for an initial PWR plant in Japan by means of elastic plastic fracture mechanics. The evaluation results show that the crack will not grow into an unstable fracture and the integrity of the piping will be secured, even when such through wall crack length is assumed to equal the fatigue crack growth length for a service period of up to 60 years. (author)

  9. Tem study of thermal ageing of ferrite in cast duplex stainless steel

    International Nuclear Information System (INIS)

    Nenonen, P.; Massoud, J.P.; Timofeev, B.T.

    2002-01-01

    The changes in the microstructure and composition of ferrite in two types of cast duplex stainless steels and in an austenitic-ferritic weld metal after long term thermal ageing has been studied using analytical transmission electron microscope (FEGTEM). A cast test steel containing Mo was investigated first as a reference material in three different conditions: as solution annealed, aged at 300 C and aged at 400 C. This investigation was carried out to gain experience of how EDS (X-ray analyser) analyser and TEM (transmission electron microscope) can be used to study elemental inhomogeneity, which is usually investigated with an atom probe (APFIM). The two other materials, an austenitic-ferritic weld metal and a cast duplex Ti-stabilised stainless steel used for long time at NPP operation temperature were investigated using the experience obtained with the test steel. The results showed that analytical TEM can be used to investigate elemental inhomogeneity of ferrite, but there are several important things to be taken into account when the spectra for this purpose are collected. These things are, such as the thickness of the specimen, probe size, contamination rate, 'elemental background' of the spectrum and possible enrichment of certain alloying elements in the surface oxide layer of the TEM-specimens. If minor elements are also analysed, it may increase the scattering of the results. (authors)

  10. Microstructures of cast-duplex stainless steel after long-term aging

    International Nuclear Information System (INIS)

    Chung, H.M.; Chopra, O.K.

    1985-10-01

    Microstructures of cast-duplex stainless steels subjected to long-term aging either in the laboratory or during in-reactor service have been characterized and compared by TEM, SEM, and optical microscopy. The microstructural characteristics have been correlated with the impact failure behavior of the material. G-phase, α', and an unidentified Type X precipitate were responsible for the ferrite-phase embrittlement. Precipitation of M 23 C 6 carbides on austenite-ferrite boundaries further degraded the reactor-aged material

  11. Long-term embrittlement of cast duplex stainless steels in LWR systems

    International Nuclear Information System (INIS)

    Chopra, O.K.; Chung, H.M.

    1990-08-01

    This progress report summarizes work performed by Argonne National Laboratory on long-term embrittlement of cast duplex stainless steels in LWR systems during the six months from April to September 1988. Characteristics of the primary mechanism of aging embrittlement (i.e., spinodal decomposition of ferrite) and synergistic effects of alloying and impurity elements that influence the kinetics of the primary mechanism are discussed. Several secondary metallurgical processes of embrittlement, strongly dependent on the C, N, Ni, Mo, and Si content of various heats, are identified. Information on kinetics and data on impact properties are analyzed and correlated with microstructural characteristics to provide a unified method of extrapolating accelerated-aging data to reactor operating conditions. Fracture toughness data are presented for several heats of cast stainless steel aged at temperatures between 320 and 450 degrees C for times up to 10,000 h. Mechanical property data are analyzed to develop the procedure and correlations or predicting the kinetics and extent of embrittlement of reactor components from known material parameters. The method and examples of estimating the impact strength and fracture toughness of cast components during reactor service are described. The lower-bound values of impact strength and fracture toughness for cast stainless steels at LWR operating temperatures are defined. 42 refs., 14 figs., 6 tabs

  12. Long-term aging embrittlement of cast duplex stainless steels in LWR systems

    International Nuclear Information System (INIS)

    Chopra, O.K.; Chung, H.M.

    1991-01-01

    The primary objectives of this program are to investigate the significance of in-service embrittlement of cast duplex stainless steels in light water reactor (LWR) systems and to evaluate possible remedies for the embrittlement problem in existing and future plants. The scope of the investigation includes three goals: (1) develop a methodology and correlations for predicting the toughness loss suffered by cast stainless steel components during normal and extended life of LWRs, (2) validate the simulation of in-reactor degradation by accelerated aging, and (3) establish the effects of key compositional and metallurgical variables on the kinetics and extent of embrittlement. The emphasis during the current year was on developing a procedure and correlations for predicting fracture toughness J-R curves of aged cast stainless steels from known material information. The present analysis has focused on developing correlations for the fracture properties in terms of material information that can be determined from the certified material test record (CMTR) and on ensuring that the correlations are adequately conservative for structurally weak materials

  13. Influence of Thermal Aging on Primary Water Stress Corrosion Cracking of Cast Duplex Stainless Steels

    International Nuclear Information System (INIS)

    Yamada, T.; Totsuka, N.; Nakajima, N.; Arioka, K.; Negishi, K.

    2002-01-01

    In order to evaluate the SCC (stress corrosion cracking) susceptibility of cast duplex stainless steels which are used for the main coolant piping material of pressurized water reactors (PWRs), the slow strain rate test (SSRT) and the constant load test (CLT) were performed in simulated PWR primary water at 360 C. The main coolant piping materials contain ferrite phase with ranging from 8 to 23 % and its mechanical properties are affected by long time thermal aging. The 23% ferrite material was prepared for test as the maximum ferrite content of main coolant pipes in Japanese PWRs. The brittle fracture in the non-aged materials after SSRT is mainly caused by quasi-cleavage fracture in austenitic phase. On the other hand, a mixture of quasi-cleavage fracture in austenite and ferrite phases was observed on long time aged material. Also on CLT, (2 times σ y ), after 3,000 hours exposure, microcracks were observed on the surface of non-aged and aged for 10,000 hours at 400 C materials. The crack initiation site of CLT is similar to that of SSRT. The SCC susceptibility of the materials increases with aging time. It is suggested that the ferrite hardening with aging affect SCC susceptibility of cast duplex stainless steels. (authors)

  14. Microstructural characteristics and corrosion behavior of a super duplex stainless steel casting

    International Nuclear Information System (INIS)

    Martins, Marcelo; Casteletti, Luiz Carlos

    2009-01-01

    The machining of super duplex stainless steel castings is usually complicated by the difficulty involved in maintaining the dimensional tolerances required for given applications. Internal stresses originating from the solidification process and from subsequent heat treatments reach levels that exceed the material's yield strength, promoting plastic strain. Stress relief heat treatments at 520 deg. C for 2 h are an interesting option to solve this problem, but because these materials present a thermodynamically metastable condition, a few precautions should be taken. The main objective of this work was to demonstrate that, after solution annealing at 1130 deg. C and water quenching, stress relief at 520 deg. C for 2 h did not alter the duplex microstructure or impair the pitting corrosion resistance of ASTM A890/A890M Grade 6A steel. This finding was confirmed by microstructural characterization techniques, including light optical and scanning electron microscopy, and X-ray diffraction. Corrosion potential measurements in synthetic sea water containing 20,000 ppm of chloride ions were also conducted at three temperatures: 5 deg. C, 25 deg. C and 60 deg. C

  15. Influence of thermal aging on primary water stress corrosion cracking of cast duplex stainless steels

    International Nuclear Information System (INIS)

    Yamada, Takuyo; Negishi, Kazuo; Totsuka, Nobuo; Nakajima, Nobuo

    2001-01-01

    In order to evaluate the SCC susceptibility of cast duplex stainless steels which are often used for the main coolant piping of pressurized water reactors (PWRs), the slow strain rate test (SSRT) and the constant load test (CLT) of the materials were performed in simulated primary water at 360degC. The stainless steel contains ferritic phase with ranging from 8 to 23% and its mechanical properties are affected by long time thermal aging. Therefore, we paid attention to the influence of its ferrite content and thermal aging on the SCC susceptibility of this stainless steel and prepared three kinds of specimen with different ferrite contents (23%, 15% and 8%). The reduction in area observed by the SSRT in simulated primary water at 360degC was smaller than that obtained by the tensile test in air at the same temperature. Microcracks were observed on the unaged specimen surfaces and aged ones at 400degC for 10,000 hours after 3,000 hours of the CLT with the load condition of two times of yield strength. The SCC susceptibility was evaluated by reduction ratio defined by the ratio of the reduction in area by the SSRT to that by the tensile test. The reduction ratio was not clear for low ferrite specimens, but apparently decreased with increasing aging time for the specimen with 23% ferrite. This change by aging time can be explained as follows: (1) the brittle fracture in the unaged specimens is mainly caused by quasi-cleavage fracture in austenitic phase. (2) After aging, it becomes a mixture of quasi-cleavage fracture in both austenitic and ferritic phases and phase boundary fracture of both phases. (author)

  16. Influence of thermal aging on primary water stress corrosion cracking of cast duplex stainless steels

    Energy Technology Data Exchange (ETDEWEB)

    Yamada, Takuyo; Negishi, Kazuo; Totsuka, Nobuo; Nakajima, Nobuo [Institute of Nuclear Safety System Inc., Mihama, Fukui (Japan)

    2001-09-01

    In order to evaluate the SCC susceptibility of cast duplex stainless steels which are often used for the main coolant piping of pressurized water reactors (PWRs), the slow strain rate test (SSRT) and the constant load test (CLT) of the materials were performed in simulated primary water at 360degC. The stainless steel contains ferritic phase with ranging from 8 to 23% and its mechanical properties are affected by long time thermal aging. Therefore, we paid attention to the influence of its ferrite content and thermal aging on the SCC susceptibility of this stainless steel and prepared three kinds of specimen with different ferrite contents (23%, 15% and 8%). The reduction in area observed by the SSRT in simulated primary water at 360degC was smaller than that obtained by the tensile test in air at the same temperature. Microcracks were observed on the unaged specimen surfaces and aged ones at 400degC for 10,000 hours after 3,000 hours of the CLT with the load condition of two times of yield strength. The SCC susceptibility was evaluated by reduction ratio defined by the ratio of the reduction in area by the SSRT to that by the tensile test. The reduction ratio was not clear for low ferrite specimens, but apparently decreased with increasing aging time for the specimen with 23% ferrite. This change by aging time can be explained as follows: (1) the brittle fracture in the unaged specimens is mainly caused by quasi-cleavage fracture in austenitic phase. (2) After aging, it becomes a mixture of quasi-cleavage fracture in both austenitic and ferritic phases and phase boundary fracture of both phases. (author)

  17. Final Report, Volume 2, The Development of Qualification Standards for Cast Duplex Stainless Steel

    Energy Technology Data Exchange (ETDEWEB)

    Russell, Steven, W.; Lundin, Carl, D.

    2005-09-30

    The scope of testing cast Duplex Stainless Steel (DSS) required testing to several ASTM specifications, while formulating and conducting industry round robin tests to verify and study the reproducibility of the results. ASTM E562 (Standard Test Method for Determining Volume Fraction by Systematic manual Point Count) and ASTM A923 (Standard Test Methods for Detecting Detrimental Intermetallic Phase in Wrought Duplex Austenitic/Ferritic Stainless Steels) were the specifications utilized in conducting this work. An ASTM E562 industry round robin, ASTM A923 applicability study, ASTM A923 industry round robin, and an ASTM A923 study of the effectiveness of existing foundry solution annealing procedures for producing cast DSS without intermetallic phases were implemented. In the ASTM E562 study, 5 samples were extracted from various cast austenitic and DSS in order to have varying amounts of ferrite. Each sample was metallographically prepared by UT and sent to each of 8 participants for volume fraction of ferrite measurements. Volume fraction of ferrite was measured using manual point count per ASTM E562. FN was measured from the Feritescope{reg_sign} and converted to volume fraction of ferrite. Results indicate that ASTM E562 is applicable to DSS and the results have excellent lab-to-lab reproducibility. Also, volume fraction of ferrite conversions from the FN measured by the Feritescope{reg_sign} were similar to volume fraction of ferrite measured per ASTM E562. In the ASTM A923 applicability to cast DSS study, 8 different heat treatments were performed on 3 lots of ASTM A890-4A (CD3MN) castings and 1 lot of 2205 wrought DSS. The heat treatments were selected to produce a wide range of cooling rates and hold times in order to study the suitability of ASTM A923 to the response of varying amounts on intermetallic phases [117]. The test parameters were identical to those used to develop ASTM A923 for wrought DSS. Charpy V-notch impact samples were extracted from the

  18. Final Report, Volume 2, The Development of Qualification Standards for Cast Duplex Stainless Steel

    Energy Technology Data Exchange (ETDEWEB)

    Russell, Steven, W.; Lundin, Carl, W.

    2005-09-30

    The scope of testing cast Duplex Stainless Steel (DSS) required testing to several ASTM specifications, while formulating and conducting industry round robin tests to verify and study the reproducibility of the results. ASTM E562 (Standard Test Method for Determining Volume Fraction by Systematic manual Point Count) and ASTM A923 (Standard Test Methods for Detecting Detrimental Intermetallic Phase in Wrought Duplex Austenitic/Ferritic Stainless Steels) were the specifications utilized in conducting this work. An ASTM E562 industry round robin, ASTM A923 applicability study, ASTM A923 industry round robin, and an ASTM A923 study of the effectiveness of existing foundry solution annealing procedures for producing cast DSS without intermetallic phases were implemented. In the ASTM E562 study, 5 samples were extracted from various cast austenitic and DSS in order to have varying amounts of ferrite. Each sample was metallographically prepared by UT and sent to each of 8 participants for volume fraction of ferrite measurements. Volume fraction of ferrite was measured using manual point count per ASTM E562. FN was measured from the Feritescope® and converted to volume fraction of ferrite. Results indicate that ASTM E562 is applicable to DSS and the results have excellent lab-to-lab reproducibility. Also, volume fraction of ferrite conversions from the FN measured by the Feritescope® were similar to volume fraction of ferrite measured per ASTM E562. In the ASTM A923 applicability to cast DSS study, 8 different heat treatments were performed on 3 lots of ASTM A890-4A (CD3MN) castings and 1 lot of 2205 wrought DSS. The heat treatments were selected to produce a wide range of cooling rates and hold times in order to study the suitability of ASTM A923 to the response of varying amounts on intermetallic phases [117]. The test parameters were identical to those used to develop ASTM A923 for wrought DSS. Charpy V-notch impact samples were extracted from the castings and wrought

  19. Fine scale microstructure in cast and aged duplex stainless steels investigated by small angle neutron scattering

    International Nuclear Information System (INIS)

    Epperson, J.E.; Lin, J.S.; Spooner, S.

    1986-02-01

    Small angle neutron scattering (SANS) allows clustering phenomena to be studied in systems for which the constituent atoms do not differ greatly in atomic number. This investigation used SANS to characterize the fine scale microstructure in two cast and aged duplex stainless steels; aging times extended up to eight years. The steels differed in ferrite content by about a factor of two. The scattering at lowest q was dominated by magnetic scattering effects associated with the ferrite phase. In the range 0.025 less than or equal to q less than or equal to 0.2A -1 , additional scattering due to a precipitating phase rich in Ni and Si was observed. This scattering was rather intense and revealed a volume fraction of precipitate, in the ferrite, estimated to be 12 to 18% after long time aging. After about 70,000 hours at 400 0 C, there were about 10 18 precipitate particles per cm 3 some 50A in mean diameter, and they were distributed in a nonrandom manner, i.e., spatially, short-range-ordered. This investigation suggests that after aging some 70,000 hours at 400 0 C, the precipitate in the ferrite phase is undergoing Ostwald ripening. The present data are insufficient to indicate at what time this ripening process began

  20. Application of instrumented microhardness method to follow the thermal ageing of cast duplex stainless steel

    International Nuclear Information System (INIS)

    Rezakhanlou, R.; Massoud, J.P.

    1993-03-01

    During the thermal ageing of cast duplex stainless steel the ferrite hardness largely increases. The measurement of the ferrite phase hardness can give us an indication of the level of the ageing process. But in order to have a representative value of the ferrite hardness, the applied load must be low enough. For this reason, we have used the instrumented microhardness (IMH) test which consists to measure continuously the applied load and the indentation depth during the operation. The mechanical analysis of the so called indentation curve allows us to calculate the hardness and the young modulus of the indented material for loads as low as 2 g. The results confirm the Vickers microhardness measurement under 50 g loads i.e. a sharp increase of the ferrite hardness (x 2.3 as compared to the as received state) for the highly aged sample. It should be noted that the results obtained with the IMH are completely independent of the operator. (authors). 18 refs., 7 figs., 6 tabs

  1. Mechanical properties and eddy current testing of thermally aged Z3CN20.09M cast duplex stainless steel

    Science.gov (United States)

    Liu, Tonghua; Wang, Wei; Qiang, Wenjiang; Shu, Guogang

    2018-04-01

    To study the thermal aging embrittlement of Z3CN20.09M duplex stainless steel produced in China, accelerated thermal aging experiments were carried out at 380 °C up to 9000 h. Microhardness measurements, Charpy impact and eddy current tests were performed on aged samples to characterize their thermal aging embrittlement. The results showed that the signal amplitude of eddy current decreased with the increase in aging time. Two quantitative correlations of the eddy current signal amplitude with both the Charpy impact energy, and the Vickers microhardness of the ferrite phase are obtained. The study showed that eddy current testing could be used to non-destructively evaluate the thermal aging embrittlement of cast duplex stainless steels.

  2. Sigma phase morphologies in cast and aged super duplex stainless steel

    International Nuclear Information System (INIS)

    Martins, Marcelo; Casteletti, Luiz Carlos

    2009-01-01

    Solution annealed and water quenched duplex and super duplex stainless steels are thermodynamically metastable systems at room temperature. These systems do not migrate spontaneously to a thermodynamically stable condition because an energy barrier separates the metastable and stable states. However, any heat input they receive, for example through isothermal treatment or through prolonged exposure to a voltaic arc in the welding process, cause them to reach a condition of stable equilibrium which, for super duplex stainless steels, means precipitation of intermetallic and carbide phases. These phases include the sigma phase, which is easily identified from its morphology, and its influence on the material's impact strength. The purpose of this work was to ascertain how 2-hour isothermal heat treatments at 920 deg. C and 980 deg. C affect the microstructure of ASTM A890/A890M GR 6A super duplex stainless steel. The sigma phase morphologies were found to be influenced by these two aging temperatures, with the material showing a predominantly lacy microstructure when heat treated at 920 deg. C and block-shaped when heat treated at 980 deg. C.

  3. Accelerated aging embrittlement of cast duplex stainless steel: Activation energy for extrapolation

    International Nuclear Information System (INIS)

    Chung, H.M.; Chopra, O.K.

    1989-05-01

    Cast duplex stainless steels, used extensively in LWR systems for primary pressure boundary components such as primary coolant pipes, valves, and pumps, are susceptible to thermal aging embrittlement at reactor operating or higher temperatures. Since a realistic aging embrittlement for end-of-life or life-extension conditions (i.e., 32--50 yr of aging at 280--320 degree C) cannot be produced, it is customary to simulate the metallurgical structure by accelerated aging at ∼400 degree C. Over the past several years, extensive data on accelerated aging have been reported from a number of laboratories. The most important information from these studies is the activation energy, namely, the temperature dependence of the aging kinetics between 280 and 400 degree C, which is used to extrapolate the aging characteristics to reactor operating conditions. The activation energies (in the range of 18--50 kcal/mole) are, in general, sensitive to material grade, chemical composition, and fabrication process, and a few empirical correlations, obtained as a function of bulk chemical composition, have been reported. In this paper, a mechanistic understanding of the activation energy is described on the basis of the results of microstructural characterization of various heats of CF-3, -8, and -8M grades that were used in aging studies at different laboratories. The primary mechanism of aging embrittlement at temperatures between 280 and 400 degree C is the spinodal decomposition of the ferrite phase, and M 23 C 6 carbide precipitation on the ferrite/austenite boundaries is the secondary mechanism for high-carbon CF-8 grade. 20 refs., 10 figs., 3 tabs

  4. Development of TRIP-Aided Lean Duplex Stainless Steel by Twin-Roll Strip Casting and Its Deformation Mechanism

    Science.gov (United States)

    Zhao, Yan; Zhang, Weina; Liu, Xin; Liu, Zhenyu; Wang, Guodong

    2016-12-01

    In the present work, twin-roll strip casting was carried out to fabricate thin strip of a Mn-N alloyed lean duplex stainless steel with the composition of Fe-19Cr-6Mn-0.4N, in which internal pore defects had been effectively avoided as compared to conventional cast ingots. The solidification structure observed by optical microscope indicated that fine Widmannstatten structure and coarse-equiaxed crystals had been formed in the surface and center, respectively, with no columnar crystal structures through the surface to center of the cast strip. By applying hot rolling and cold rolling, thin sheets with the thickness of 0.5 mm were fabricated from the cast strips, and no edge cracks were formed during the rolling processes. With an annealing treatment at 1323 K (1050 °C) for 5 minutes after cold rolling, the volume fractions of ferrite and austenite were measured to be approximately equal, and the distribution of alloying elements in the strip was further homogenized. The cold-rolled and annealed sheet exhibited an excellent combination of strength and ductility, with the ultimate tensile strength and elongation having been measured to be 1000 MPa and 65 pct, respectively. The microstructural evolution during deformation was investigated by XRD, EBSD, and TEM, indicating that ferrite and austenite had different deformation mechanisms. The deformation of ferrite phase was dominated by dislocation slipping, and the deformation of austenite phase was mainly controlled by martensitic transformation in the sequence of γ→ ɛ-martensite→ α'-martensite, leading to the improvement of strength and plasticity by the so-called transformation-induced plasticity (TRIP) effect. By contrast, lean duplex stainless steels of Fe-21Cr-6Mn-0.5N and Fe-23Cr-7Mn-0.6N fabricated by twin-roll strip casting did not show TRIP effects and exhibited lower strength and elongation as compared to Fe-19Cr-6Mn-0.4N.

  5. Characterization of thermal aging of duplex stainless steel by SQUID

    International Nuclear Information System (INIS)

    Isobe, Y.; Kamimura, A.; Aoki, K.; Nakayasu, F.

    1995-01-01

    Thermal aging is a growing concern for long-term-aged duplex stainless steel piping in nuclear power plants. Superconducting QUantum Interference Device (SQUID) was used for the detection of thermal aging of SUS329 rolled duplex stainless steel and SCS16 cast duplex stainless steel. It was found that the SQUID output signal pattern in the presence of AC magnetic field applied to the specimen was sensitive to the changes in electromagnetic properties due to thermal aging

  6. Calculation of the residual stress field created by quenching and grinding in a cast duplex stainless steel pipe

    International Nuclear Information System (INIS)

    Dupas, P.; Le Delliou, P.

    1997-01-01

    We calculate with a finite element program the residual stresses generated by quenching and grinding a cast duplex stainless steel pipe. These calculations are performed with Code Aster (developed by EDF/R and D D). They are preliminary to a 3D study concerning an elbow made of the same material. Quenching is simulated by an axisymmetric thermomechanical calculation. Grinding are simulated either by lowering mechanical properties in ground parts of the pipe, either by the releasing the nodes. Stresses due to quenching are in high compression in the skin and tensile in the middle. After grinding (the first concerning both internal and external skins, the second concerning only the internal skin), stresses become tensile on the skin. These results are compared to those obtained in a similar study by CEA and also to the measurement. Some important differences appear in the thermal results between the two FE programs, due to a too coarse time step in the CASTEM 2000 calculation. However, the effect on the residual stress field is not very important. Two complementary studies have shown a negligible influence of mesh size, as well as an equivalence of the two numerical methods used for simulating grinding (lowering the Young modulus and releasing the nodes), according the values given at the notes of the skin by the first method are corrected. (authors)

  7. Application of thermoelectricity to NDE of thermally aged cast duplex stainless steels and neutron irradiated ferritic steels

    International Nuclear Information System (INIS)

    Coste, J.F.; Leborgne, J.M.; Massoud, J.P.; Grisot, O.; Miloudi, S.

    1997-10-01

    The thermoelectric power (TEP) of an alloy depends mainly on its temperature, its chemical composition and its atomic arrangement. The TEP measurement technique is used in order to study and follow two degradation phenomena affecting some components of the primary loop of Pressurized Water Reactors (PWR). The first degradation phenomenon is the thermal aging of cast duplex stainless steel components. The de-mixing of the ferritic Fe-Cr-Ni slid solution is responsible for the decreasing of the mechanical characteristics. Laboratory studies have shown the sensitivity of TEP to the de-mixing phenomenon. TEP increases linearly with the ferrite content and with and Arrhenius-type aging parameter depending on time, temperature and activation energy. TEP is also correlated to mechanic characteristics. The second degradation phenomenon is the aging of ferritic steels due to neutron irradiation at about 290 deg C. In this case, the degradation mechanism is the formation of clusters of solute atoms and/or copper rich precipitates that causes the hardening of the material. As a first approach, a study of binary Fe-Cu alloys irradiated by electrons at 288 deg C has revealed the possibility of following the copper depletion of the ferritic matrix. Moreover, the recovery of the mechanical properties of the alloy by annealing can be monitored. Finally, a correlation between Vickers hardness and TEP has been established. (author)

  8. Final Report, Volume 4, The Develpoment of Qualification Standards forCast Super Duplex Stainless Steel (2507 Wrought Equivalent)

    Energy Technology Data Exchange (ETDEWEB)

    Hariharan, Vasudevan; Lundin, Carl, D.

    2005-09-30

    The objective of the program is to determine the suitability of ASTM A923 Standard Test methods for Detecting Detrimental Intermetallic Phase in Wrought Duplex Austenitic-Ferritic Stainless Steels for 25 Cr Cast Super Duplex Stainless Steels (ASTM A890-5A). Different tests were carried out on the materials procured from various steel foundries as stated in the ASTM A923. The foundries were designated as Foundry A, B, C and D. All the materials were foundry solution annealed. Materials from Foundry D were solution heat treated at The University of Tennessee also and then they were subjected to heat treatment schedule which was derived from the testing of wrought DSS to establish the A923 specification. This was possible because the material from the same heat was sufficient for conducting the full scope of heat treatment. This was done prior to carrying out various other tests. Charpy samples were machined. The Ferrite content was measured in all the Charpy samples using Feritscope{reg_sign} and ASTM E562 Manual Point Count Method. After the ferrite content was measured the samples were sent to AMC-Vulcan, Inc. in Alabama to conduct the Charpy impact test based on ASTM A923 Test Method B. This was followed by etch testing and corrosion analysis based on ASTM A923 Test Methods A and C respectively at University of Tennessee. Hardness testing using Rockwell B and C was also carried out on these samples. A correlation was derived between all the three test methods and the best method for evaluating the presence of intermetallic in the material was determined. The ferrite content was correlated with the toughness values. Microstructural analysis was carried out on the etch test samples using Scanning Electron Microscopy in order to determine if intermetallic phases were present. The fracture surfaces from Charpy test specimens were also observed under SEM in order to determine the presence of any cracks and whether it was a brittle or a ductile fracture. A correlation

  9. Final Report, Volume 4, The Development of Qualification Standards for Cast Super Duplex Stainless Steel (2507 Wrought Equivalent)

    Energy Technology Data Exchange (ETDEWEB)

    Hariharan, Vasudevan; Lundin, Carl, W.

    2005-09-30

    The objective of the program is to determine the suitability of ASTM A923 Standard Test methods for Detecting Detrimental Intermetallic Phase in Wrought Duplex Austenitic-Ferritic Stainless Steels for 25 Cr Cast Super Duplex Stainless Steels (ASTM A890-5A). Different tests were carried out on the materials procured from various steel foundries as stated in the ASTM A923. The foundries were designated as Foundry A, B, C and D. All the materials were foundry solution annealed. Materials from Foundry D were solution heat treated at The University of Tennessee also and then they were subjected to heat treatment schedule which was derived from the testing of wrought DSS to establish the A923 specification. This was possible because the material from the same heat was sufficient for conducting the full scope of heat treatment. This was done prior to carrying out various other tests. Charpy samples were machined. The Ferrite content was measured in all the Charpy samples using Feritscope® and ASTM E562 Manual Point Count Method. After the ferrite content was measured the samples were sent to AMC-Vulcan, Inc. in Alabama to conduct the Charpy impact test based on ASTM A923 Test Method B. This was followed by etch testing and corrosion analysis based on ASTM A923 Test Methods A and C respectively at University of Tennessee. Hardness testing using Rockwell B and C was also carried out on these samples. A correlation was derived between all the three test methods and the best method for evaluating the presence of intermetallic in the material was determined. The ferrite content was correlated with the toughness values. Microstructural analysis was carried out on the etch test samples using Scanning Electron Microscopy in order to determine if intermetallic phases were present. The fracture surfaces from Charpy test specimens were also observed under SEM in order to determine the presence of any cracks and whether it was a brittle or a ductile fracture. A correlation was

  10. Thermal ageing of duplex stainless steels

    International Nuclear Information System (INIS)

    Massoud, J.P.; Van Duysen, J.C.; Zacharie, G.; Auger, P.; Danoix, F.

    1992-03-01

    The evolution of the mechanical properties of Mobearing anf Mo-free cast duplex stainless steels, induced by long term ageing in the range 300-400 deg C, has been studied in relation with the evolution of their microstructure. The unmixing of the ferritic Fe-Cr-Ni, solid solution by three-dimensional (sponge-like) spinodal decomposition and the precipitation of intermetallic G-phase particles are the main characteristics of this microstructural evolution

  11. Influence of thermal aging on primary water stress corrosion cracking of cast duplex stainless steel (second report). Consideration on fractography after slow strain rate technique

    International Nuclear Information System (INIS)

    Yamada, Takuyo; Chiba, Goro; Totsuka, Nobuo; Arioka, Koji

    2003-01-01

    In order to evaluate the stress corrosion cracking (SCC) susceptibility of cast duplex stainless steel which is used for the main coolant pipe of pressurized water reactors (PWRs), the slow strain rate technique (SSRT) and the constant load test (CLT) of the materials were performed in simulated primary water at 360degC. The cast duplex stainless steel contains ferrite phase with ranging from 8 to 23% and its mechanical properties are affected by long time thermal aging. Therefore, we paid attention to the influence of its ferrite content and thermal aging on the SCC susceptibility of this unaged and aged stainless steel and prepared three kinds of specimen with different ferrite contents (23%, 15% and 8%). The brittle fracture of the unaged specimens after SSRT mainly consists of quasi-cleavage fracture in austenitic phase. After aging, it changes to a mixture of quasi-cleavage fracture in both austenitic and ferritic phases. Microcracks were observed on the unaged specimen surfaces and aged ones for 10,000 hours at 400degC after about 10,000 hours of the CLT under the load condition of 1.2∼2.0 times of yield strength. The crack initiation sites of CLT specimens are similar to SSRT fracture surfaces. The SCC susceptibility of this 23% ferrite material increases with aging time at 400degC. The SCC susceptibility of 15% and 23% ferrite materials are higher than that of 8% ferrite material with aging condition for 30,000h at 400degC. (author)

  12. Effect of thermal aging on the low cycle fatigue behavior of Z3CN20.09M cast duplex stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Chen, Weifeng [School of Chemical Engineering and Technology, Tianjin University, Tianjin 300072 (China); Xue, Fei [Suzhou Nuclear Power Research Institute, Suzhou 215004 (China); Tian, Yang [School of Chemical Engineering and Technology, Tianjin University, Tianjin 300072 (China); Yu, Dunji, E-mail: djyu@tju.edu.cn [School of Chemical Engineering and Technology, Tianjin University, Tianjin 300072 (China); Yu, Weiwei [Suzhou Nuclear Power Research Institute, Suzhou 215004 (China); Chen, Xu [School of Chemical Engineering and Technology, Tianjin University, Tianjin 300072 (China)

    2015-10-14

    Nuclear grade Z3CN20.09M cast duplex stainless steel exhibits enhanced cyclic stress response and prolonged low cycle fatigue life at room temperature after thermal aging at 400 °C for up to 6000 h. The threshold strain amplitude for the onset of secondary hardening is shifted to a lower value after thermal aging. Microstructural observations reveal that fatigue cracks tend to initiate from phase boundaries in virgin specimens, but to initiate in the ferrite phase in aged ones. Denser fatigue striations are found on the fracture surface of fatigued specimen subjected to longer thermal aging duration. These observations are explained in the context of thermal aging induced embrittlement of the ferrite phase and deformation induced martensitic phase transformation in the austenite phase.

  13. Crack propagation during fatigue in cast duplex stainless steels: influence of the microstructure, of the aging and of the test temperature

    International Nuclear Information System (INIS)

    Calonne, V.

    2001-07-01

    Duplex stainless steels are used as cast components in nuclear power plants. At the service temperature of about 320 C, the ferrite phase is thermally aged and embrittled. This induces a significant decrease in fracture properties of these materials. The aim of this work consists in studying Fatigue Crack Growth Rates (FCGR) and Fatigue Crack Growth Mechanisms (FCGM) as a function of thermal ageing and test temperature (20 C/320 C). Two cast duplex stainless steels (30% ferrite) are tested. In order to better understand the influence of the crystallographic orientation of the phases on the FCGM, the solidification structure of the material is studied by Electron Back-Scatter Diffraction (EBSD) and by Unidirectional Solidification Quenching. Fatigue crack growth tests are also performed in equiaxed and basaltic structures. Microstructure, fatigue crack growth mechanical properties and mechanisms are thus studied in relation to each other. In the studied range of delta K, the crack propagates without any preferential path by successive ruptures of phase laths. The macroscopic crack propagation plane, as determined by EBSD, depends on the crystallographic orientation of the ferrite grain. So, according to the solidification structure, secondary cracks can appear, which in turn influences the FCGR. Fatigue crack closure, which has to be determined to estimate the intrinsic FCGR, decreases with increasing ageing. This can be explained by a decrease in the kinematic cyclic hardening. The Paris exponent as determined from intrinsic FCGR increases with ageing. Intrinsic FCGR can then be separated in two ranges: one with lower FCGR in aged materials than in un-aged and one with the reversed tendency. (author)

  14. Microstructural Evolution of Secondary Phases in the Cast Duplex Stainless Steels CD3MN and CD3MWCuN

    Science.gov (United States)

    Kim, Yoon-Jun; Ugurlu, Ozan; Jiang, Chao; Gleeson, Brian; Chumbley, L. Scott

    2007-02-01

    The isothermal formation behavior of secondary phases in two types of duplex stainless steels (DSS), CD3MN and CD3MWCuN, was characterized. Samples were heat treated from 1 minute to 30 days at temperatures from 700°C to 900°C. Small carbide (M23C6) and nitride (Cr2N) precipitates, together with the intermetallic phases sigma and chi, were observed using scanning electron microscopy (SEM) and confirmed by transmission electron microscopy (TEM) analyses. Based on SEM analysis, time-temperature-transformation (TTT) curves for the sigma and chi phases were determined by measuring their volume fractions from backscattered electron micrographs of heat-treated and quenched sample cross sections. Resulting TTT curves showed that the maximum formation temperature for chi is lower than that for sigma, while the time to reach 1 vol pct formation is much less for sigma than it is for chi. The thermodynamic driving forces associated with the sigma and chi formation were assessed using Thermo-Calc.

  15. Aging degradation of cast stainless steel

    International Nuclear Information System (INIS)

    Chopra, O.K.; Chung, H.M.

    1985-10-01

    A program is being conducted to investigate the significance of in-service embrittlement of cast-duplex stainless steels under light-water reactor operating conditions. Data from room-temperature Charpy-impact tests for several heats of cast stainless steel aged up to 10,000 h at 350, 400, and 450 0 C are presented and compared with results from other studies. Microstructures of cast-duplex stainless steels subjected to long-term aging either in the laboratory or in reactor service have been characterized. The results indicate that at least two processes contribute to the low-temperature embrittleent of duplex stainless steels, viz., weakening of the ferrite/austenite phase boundary by carbide precipitation and embrittlement of ferrite matrix by the formation of additional phases such as G-phase, Type X, or the α' phase. Carbide precipitation has a significant effect on the onset of embrittlement of CF-8 and -8M grades of stainless steels aged at 400 or 450 0 C. The existing correlations do not accurately represent the embrittlement behavior over the temperature range 300 to 450 0 C. 18 refs., 13 figs

  16. Examination of applicability of thermoelectric power measurement for thermal aging evaluation of cast duplex stainless steel to real components in nuclear power plants

    International Nuclear Information System (INIS)

    Joubouji, Katsuo

    2006-01-01

    It is known the mechanical properties of cast duplex stainless steel, which is used for main coolant pipes of pressurized water reactor type nuclear power plants, change due to thermal aging. Non-destructive evaluation method for thermal aging using thermoelectric power measurement has been studied in INSS. And it has been found that there was some relation between mechanical properties and thermoelectric power in the case of accelerated aging sample and change in thermoelectric power was caused by change in microstructure due to thermal aging. In this study, n-site measurement of thermoelectric power of a main coolant pipe with the measurement device which has been used in a laboratory was carried out. As a result, thermoelectric power of the main coolant pipe was almost measured within the range from -2.2 to -2μ V/degC, and that was corresponding to the relation of accelerated aging samples between thermoelectric power and the product of ferrite content and aging parameter considering the standard error. Moreover, applying the measured thermoelectric power to the relation of accelerated aging samples between thermoelectric power and impact value, change in the impact value of the pipe seemed to be corresponding to about 40% of the maximum change assumed by thermal aging. (author)

  17. Lean duplex stainless steels-The role of molybdenum in pitting corrosion of concrete reinforcement studied with industrial and laboratory castings

    Energy Technology Data Exchange (ETDEWEB)

    Mesquita, T.J. [LEPMI, UMR5279CNRS, Grenoble INP, Universite de Savoie, Universite Joseph Fourier, BP 75, 38402 St Martin d' Heres (France); CRU Ugitech, Av Paul Girod 73400 Ugine (France); Chauveau, E.; Mantel, M. [CRU Ugitech, Av Paul Girod 73400 Ugine (France); Kinsman, N. [International Molybdenum Association, IMOA W4 4JE London (United Kingdom); Roche, V. [LEPMI, UMR5279CNRS, Grenoble INP, Universite de Savoie, Universite Joseph Fourier, BP 75, 38402 St Martin d' Heres (France); Nogueira, R.P., E-mail: ricardo.nogueira@grenoble-inp.fr [LEPMI, UMR5279CNRS, Grenoble INP, Universite de Savoie, Universite Joseph Fourier, BP 75, 38402 St Martin d' Heres (France)

    2012-02-15

    Highlights: Black-Right-Pointing-Pointer Mo influence on corrosion of DSS was studied with industrial and laboratory heats. Black-Right-Pointing-Pointer Beneficial effect of Mo was associated with ferrite corrosion resistance. Black-Right-Pointing-Pointer Mo-species in the alkaline solution did not improve pit resistance. Black-Right-Pointing-Pointer Mo role in DSS under alkaline conditions was ascribed to its presence in oxide film. - Abstract: The influence of Mo addition on pitting corrosion resistance of lean duplex stainless steels is not clearly understood in alkaline chloride conditions even if this element is widely recognized to increase corrosion resistance in acidic and neutral environments. This work aims to study the effect of Mo on pitting corrosion of lean duplex stainless steels in synthetic concrete pore solutions simulating degraded concrete. Results are discussed with respect to the influence of Mo on pitting potential for two industrial alloys in chloride rich and carbonated solution simulating concrete pore environments. To establish the real effect of Mo addition on lean duplex corrosion and passivation properties, two specific laboratory lean duplex alloys, for which the only difference is strictly the Mo content, are also studied. Mo presented a strong positive influence on the pitting corrosion resistance of industrial and laboratory lean duplex stainless steels in all studied chloride-rich solutions, but its effect is as less pronounced as the pH increases. In presence of Mo, pitting initiates and propagates preferentially in the austenitic phase at high temperature.

  18. Corrosion behavior of 2205 duplex stainless steel.

    Science.gov (United States)

    Platt, J A; Guzman, A; Zuccari, A; Thornburg, D W; Rhodes, B F; Oshida, Y; Moore, B K

    1997-07-01

    The corrosion of 2205 duplex stainless steel was compared with that of AISI type 316L stainless steel. The 2205 stainless steel is a potential orthodontic bracket material with low nickel content (4 to 6 wt%), whereas the 316L stainless steel (nickel content: 10 to 14 wt%) is a currently used bracket material. Both stainless steels were subjected to electrochemical and immersion (crevice) corrosion tests in 37 degrees C, 0.9 wt% sodium chloride solution. Electrochemical testing indicates that 2205 has a longer passivation range than 316L. The corrosion rate of 2205 was 0.416 MPY (milli-inch per year), whereas 316L exhibited 0.647 MPY. When 2205 was coupled to 316L with equal surface area ratio, the corrosion rate of 2205 reduced to 0.260 MPY, indicating that 316L stainless steel behaved like a sacrificial anode. When 316L is coupled with NiTi, TMA, or stainless steel arch wire and was subjected to the immersion corrosion test, it was found that 316L suffered from crevice corrosion. On the other hand, 2205 stainless steel did not show any localized crevice corrosion, although the surface of 2205 was covered with corrosion products, formed when coupled to NiTi and stainless steel wires. This study indicates that considering corrosion resistance, 2205 duplex stainless steel is an improved alternative to 316L for orthodontic bracket fabrication when used in conjunction with titanium, its alloys, or stainless steel arch wires.

  19. Reactor pressure vessel and reactor coolant circuit cast duplex stainless steel components contribution of the expertise for life management studies

    International Nuclear Information System (INIS)

    Bezdikian, Georges

    2006-09-01

    The life management of French Nuclear Power Plants is a major stake from an economic and a technical point of view considering the aging management assessment of the key components of the plant. The actual life evaluation is the result of prediction of life assessment from important program of expertise for the 3-loop PWR and 4-loop PWR plants in operation. To optimize the strategic policy in order to achieve the best possible performance and to prepare the technical and economical choice and decision, the paper presents the association of life management strategy and the program of expertise considering: - the identification of degradation for different components and prediction criteria proposed; - the large database from cast reactor coolant and component removed from nuclear power plants and expertise studies to confirm the prediction; - the life evaluation of RPV with radiation surveillance program based on the expertise of irradiation capsules, it is particularly shown how the expertise is in the center of the strategic choice. The French utility has organized the life management of nuclear plant as a function of several programs of expertise of knowledge on the long term experience feedback and the maintenance program for life. This paper shows updated on RPV and reactor coolant equipment activities engaged by utility on: - periodic maintenance and volume of expertise; - Alternative maintenance actions; - Large volume of expertise and how are managed these results to predict the aging management. (author)

  20. Measuring secondary phases in duplex stainless steels

    Science.gov (United States)

    Calliari, I.; Brunelli, K.; Dabalà, M.; Ramous, E.

    2009-01-01

    The use of duplex stainless steels is limited by their susceptibility to the formation of dangerous intermetallic phases resulting in detrimental effects on impact toughness and corrosion resistance. This precipitation and the quantitative determinations of the phases have received considerable attention and different precipitation sequences (σ phase, χ phase, and carbides) have been suggested. This study investigates the phase transformation during continuous cooling and isothermal treatments in commercial duplex stainless steel grades and the effects on alloy properties, and compares the most common techniques of analysis.

  1. DE-NE0000724 - Research Performance Final Report - Investigation of Thermal Aging Effects on the Evolution of Microstructure and Mechanical Properties of Cast Duplex Stainless Steels

    Energy Technology Data Exchange (ETDEWEB)

    Ankem, Sreeramamurthy [University of Maryland, College Park, MD (United States); Perea, Daniel E. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Kolli, R. Prakash [University of Maryland, College Park, MD (United States); Mburu, Sarah [University of Maryland, College Park, MD (United States); Schwarm, Samuel C. [University of Maryland, College Park, MD (United States)

    2017-12-11

    This report details the research activities carried out under DOE-NEUP award number DE-NE0000724 concerning the evolution of structural and mechanical properties during thermal aging of CF–3 and CF–8 cast duplex stainless steels (CDSS). The overall objective of this project was to use state-of-the-art characterization techniques to elucidate trends and phenomena in the mechanical and structural evolution of cast duplex stainless steels (CDSS) during thermal aging. These steels are commonly used as structural materials in commercial light water nuclear power plants, undergoing aging for decades in operation as cooling water pipes, pump casings, valve bodies, etc. During extended exposure to these conditions, CDSS are known to undergo a change in mechanical properties resulting in a loss of ductility, i.e. embrittlement. While it is generally accepted that structural changes within the ferrite phase, such as decomposition into iron (Fe)-rich and chromium (Cr)-rich domains, lead to the bulk embrittlement of the steels, many questions remain as to the mechanisms of embrittlement at multiple length scales. This work is intended to shed insight into the atomic level composition changes, associated kinetic mechanisms, and effects of changing phase structure on micro- and nano-scale deformation that lead to loss of impact toughness and tensile ductility in these steels. In general, this project provides a route to answer some of these major questions using techniques such as 3-dimensional (3-D) atom probe tomography (APT) and real-microstructure finite element method (FEM) modeling, which were not readily available when these steels were originally selected for service in light water reactors. Mechanical properties evaluated by Charpy V-notch impact testing (CVN), tensile testing, and microhardness and nanohardness measurements were obtained for each condition and compared with the initial baseline properties to view trends in deformation behavior during aging

  2. Degradation of stainless castings. A literature study

    International Nuclear Information System (INIS)

    Norring, K.

    1995-10-01

    Duplex cast stainless steels, containing mainly austenite and some ferrite, is used for different components in light water reactors. These alloys have good mechanical properties, good weldability, and they are resistant to intergranular stress corrosion cracking (IGSCC). Examples of components where cast duplex stainless steel is used are pump housings, valves and pipe elbows. A model for the aging/embrittlement of these materials when used in light water reactors has been developed. The model is based on regression of a large data matrix. It is mainly the impact energy (Charpy V) that has been regarded. The model only requires knowledge of the chemical composition of the material but the prediction can be improved if additional data like initial impact properties and measured ferrite content are available. The model is also capable of predicting fracture toughness. The susceptibility to IGSCC in BWR environment is primarily determined by the amount of ferrite and the carbon content of the material. When the amount of ferrite exceeds 12%, IGSCC has not been observed regardless of the carbon content. At carbon contents lower than 0.035% in weld-sensitized material IGSCC was not observed regardless of the ferrite content. Data for corrosion fatigue in primary PWR and BWR environment are available. Under BWR conditions the crack propagation rate is decreased with decreasing corrosion potential, consequently also with decreasing oxygen content of the water. Some areas have been identified where additional work is needed. In all cases the efforts should focus on characterizing cast duplex stainless steel components removed from Swedish reactors. The characterization should include: Microstructure and chemical analysis, susceptibility to IGSCC, and a comparison with existing models for embrittlement. 24 refs, 12 figs

  3. Corrosion behavior of sensitized duplex stainless steel.

    Science.gov (United States)

    Torres, F J; Panyayong, W; Rogers, W; Velasquez-Plata, D; Oshida, Y; Moore, B K

    1998-01-01

    The present work investigates the corrosion behavior of 2205 duplex stainless steel in 0.9% NaCl solution after various heat-treatments, and compares it to that of 316L austenitic stainless steel. Both stainless steels were heat-treated at 500, 650, and 800 degrees C in air for 1 h, followed by furnace cooling. Each heat-treated sample was examined for their microstructures and Vickers micro-hardness, and subjected to the X-ray diffraction for the phase identification. Using potentiostatic polarization method, each heat-treated sample was corrosion-tested in 37 degrees C 0.9% NaCl solution to estimate its corrosion rate. It was found that simulated sensitization showed an adverse influence on both steels, indicating that corrosion rates increased by increasing the sensitization temperatures.

  4. Development of a lean duplex stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Liljas, M.; Johansson, P.; Liu Hui-Ping; Olsson, C.O.A. [Avesta Research Centre, Avesta (Sweden). Outokumpu Stainless

    2008-06-15

    The classic series of duplex stainless steels shows very high corrosion resistance and can be used for very demanding applications. A new lean duplex steel, LDX 2101 {sup registered} (EN 1.4162, UNS S32101), has been developed with corrosion resistance on a par with standard austenitic grades. Application areas include: structural components, chemical industry, tanks and containers. The steel was designed to have equal amounts of ferrite and austenite in annealed condition and with an austenite that is stable against strain-induced martensite. Thanks to its high nitrogen content, the steel has a fast austenite reformation when subjected to thermal cycling, e.g. welding. Unlike conventional duplex grades, the formation of intermetallic phase is very sluggish, although precipitation of nitrides and carbides has a certain impact on material properties after exposure in the temperature range 600 to 800 C. The precipitation behaviour after different isothermal treatments is described and its influence on different product properties is shown. A good agreement was found between impact toughness and corrosion resistance for a wide range of thermal treatments. (orig.)

  5. Aging degradation of cast stainless steel

    International Nuclear Information System (INIS)

    Chopra, O.K.; Chung, H.M.

    1986-10-01

    A program is being conducted to investigate the significance of in-service embrittlement of cast duplex stainless steels under light-water reactor operating conditions. Microstructures of cast materials subjected to long-term aging either in reactor service or in the laboratory have been characterized by TEM, SANS, and APFIM techniques. Two precipitate phases, i.e., the Cr-rich α' and Ni- and Si-rich G phase, have been identified in the ferrite matrix of the aged steels. The results indicate that the low-temperature embrittlement is primarily caused by α' precipitates which form by spinodal decomposition. The relative contribution of G phase to loss of toughness is now known. Microstructural data also indicate that weakening of ferrite/austenite phase boundary by carbide precipitates has a significant effect on the onset and extent of embrittlement of the high-carbon CF-8 and CF-8M grades of stainless steels, particularly after aging at 400 or 450 0 C. Data from Charpy-impact, tensile, and J-R curve tests for several heats of cast stainless steel aged up to 10,000 h at 350, 400, and 450 0 C are presented and correlated with the microstructural results. Thermal aging of the steels results in an increase in tensile strength and a decrease in impact energy, J/sub IC/, and tearing modulus. The fracture toughness results show good agreement with the Charpy-impact data. The effects of compositional and metallurgical variables on loss of toughness are discussed

  6. Duplex stainless steel surface bay laser cladding

    International Nuclear Information System (INIS)

    Amigo, V.; Pineda, Y.; Segovia, F.; Vicente, A.

    2004-01-01

    Laser cladding is one of the most promising techniques to restore damaged surfaces and achieve properties similar to those of the base metal. In this work, duplex stainless steels have been cladded by a nickel alloy under different processing conditions. The influence of the beam speed and defocusing variables ha been evaluated in the microstructure both of the cladding and heat affected zone, HAZ. These results have been correlated to mechanical properties by means of microhardness measurements from cladding area to base metal through the interface. This technique has shown to be very appropriate to obtain controlled mechanical properties as they are determined by the solidification microstructure, originated by the transfer of mass and heat in the system. (Author) 21 refs

  7. Electrolytic pickling of duplex stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Ipek, N.; Holm, B.; Pettersson, R. [Swedish Institute for Metals Research, Drottning Kristinas vaeg 48, 11428 Stockholm (Sweden); Runnsjoe, G.; Karlsson, M. [Outokumpu Stainless AB, 77422 Avesta (Sweden)

    2005-08-01

    Pickling of duplex stainless steels has proved to be much more difficult than that of standard austenitic grades. Electrolytic pre-pickling is shown to be a key process towards facilitating the pickling process for material annealed both in the production-line and in laboratory experiments. The mechanism for the neutral electrolytic process on duplex 2205 and austenitic 316 steels has been examined and the oxide scale found to become thinner as a function of electrolytic pickling time. Spallation or peeling of the oxide induced by gas evolution did not play a decisive role. A maximum of about 20% of the current supplied to the oxidised steel surface goes to dissolution reactions whereas about 80% of the current was consumed in oxygen gas production. This makes the current utilisation very poor, particularly against the background of reports that in indirect electrolytic pickling only about 30% of the total current, supplied to the process, actually goes into the strip. A parametric study was therefore carried out to determine whether adjustment of process variables could improve the current utilisation. (Abstract Copyright [2005], Wiley Periodicals, Inc.)

  8. On phase equilibria in duplex stainless steels

    Energy Technology Data Exchange (ETDEWEB)

    Wessman, S. [Swerea KIMAB AB, Stockholm (Sweden); Pettersson, R. [Outokumpu Stainless AB, Avesta Research Centre, Avesta (Sweden); Hertzman, S. [Outokumpu Stainless Research Foundation, Stockholm (Sweden)

    2010-05-15

    The equilibrium conditions of four duplex stainless steels; Fe-23Cr-4.5Ni-0.1N, Fe-22Cr-5.5Ni-3Mo-0.17N, Fe-25Cr-7Ni-4Mo-0.27N and Fe-25Cr-7Ni-4Mo-1W-1.5Cu-0.27N were studied in the temperature region from 700 to 1000 C. Phase compositions were determined with SEM EDS and the phase fractions using image analysis on backscattered SEM images. The results showed that below 1000 C the steels develop an inverse duplex structure with austenite and sigma phase, of which the former is the matrix phase. With decreasing temperature, the microstructure will be more and more complex and finely dispersed. The ferrite is, for the higher alloyed steels, only stable above 1000 C and at lower temperatures disappears in favour of intermetallic phases. The major intermetallic phase is sigma phase with small amounts of chi phase, the latter primarily in high Mo and W grades. Nitrides, not a focus in this investigation, were present as rounded particles and acicular precipitates at lower temperatures. The results were compared to theoretical predictions using the TCFE5 and TCFE6 databases. (Abstract Copyright [2010], Wiley Periodicals, Inc.)

  9. The mechanical features of isothermally annealed duplex stainless steel

    International Nuclear Information System (INIS)

    Sustarsic, B.; Godec, M.; Jenko, M.; Tuma, J.V.; Marini, B.; Toffolon Masclet, C.; Forget, P.

    2011-01-01

    Cast duplex stainless steels are frequently used for structural parts of nuclear power plants and other thermo-energetic objects. The ageing behaviour of the cast 258 type stainless steel has been studied in the frame of IMT Slovenia and CEA bilateral cooperation. The results of testing of French and Sloven partners are compared and analysed. The steel samples have been isothermally annealed for 10.000 and 30.000 hours at 300 and 350 C. ICP-AES bulk chemical analysis of samples, microstructure investigations with light (LM) and scanning electron microscope (SEM), micro-chemical analysis with SEM/EDS, as well as SEM/EBSD phase analyses have been performed. Tensile test specimens have been made from the aged samples and standard tensile test at room temperature was performed. The SEM fractography of fractured surfaces was also performed. Microhardness measurements of ferrite and austenite phase were determined on polished metallographic samples. The results of mechanical testing and fractographic examinations are reported and discussed in this paper. Microhardness of ferrite is drastically increased with time and temperature of ageing due to spinodal decomposition. But, hardness of austenite remains practically unchanged. Tensile properties changed, similarly. Yield point and tensile strength increased but ductility significantly decreased. In accordance with ductility decrease the nature of fractured surface changed from typical ductile to brittle and dimpled to cleavage, respectively. (authors)

  10. Development of oxide dispersion strengthened 2205 duplex stainless steel composite

    Directory of Open Access Journals (Sweden)

    Oladayo OLANIRAN

    2015-05-01

    Full Text Available Composites of duplex stainless steel were produced by oxide dispersion strengthening with comparatively improved mechanical properties by hot press sintering of partially stabilized Zirconia (PSZ, 3% yttria, mole fraction dispersion in 2205 duplex stainless steels. Ceramic oxide was added as reinforcement, while chromium (Cr and Nickel (Ni were incorporated to maintain the austenitic/ferritic phase balance of the duplex stainless steel. The powders and sintered were characterized in detail using scanning electron microscopy (SEM and X-ray diffraction (XRD. The microstructural evolution and phase formation during oxide dispersion strengthening of duplex stainless steel composites were investigated. The influence of composition variation of the reinforcements on the microstructural and corrosion behaviour in simulated mine water of the composites were investigated. In this manuscript, it was established that composition has great influence on the structure/properties relationship of the composites developed.

  11. Features of residual stresses in duplex stainless steel butt welds

    Science.gov (United States)

    Um, Tae-Hwan; Lee, Chin-Hyung; Chang, Kyong-Ho; Nguyen Van Do, Vuong

    2018-04-01

    Duplex stainless steel finds increasing use as an alternative to austenitic stainless steel, particularly where chloride or sulphide stress corrosion cracking is of primary concern, due to the excellent combination of strength and corrosion resistance. During welding, duplex stainless steel does not create the same magnitude or distribution of weld-induced residual stresses as those in welded austenitic stainless steel due to the different physical and mechanical properties between them. In this work, an experimental study on the residual stresses in butt-welded duplex stainless steel is performed utilizing the layering technique to investigate the characteristics of residual stresses in the weldment. Three-dimensional thermos-mechanical-metallurgical finite element analysis is also performed to confirm the residual stress measurements.

  12. EFFECT OF INTERMETALLIC PHASES ON CORROSION BEHAVIOR AND MECHANICAL PROPERTIES OF DUPLEX STAINLESS STEEL AND SUPER-DUPLEX STAINLESS STEEL

    OpenAIRE

    Prabhu Paulraj; Rajnish Garg

    2015-01-01

    Duplex Stainless Steels (DSS) and Super Duplex Stainless Steel (SDSS) have excellent integration of mechanical and corrosion properties. However, the formation of intermetallic phases is a major problem in their usage. The mechanical and corrosion properties are deteriorated due to the presence of intermetallic phases. These phases are induced during welding, prolonged exposure to high temperatures, and improper heat treatments. The main emphasis of this review article is on intermetallic pha...

  13. Corrosion behaviour of sintered duplex stainless steels

    Energy Technology Data Exchange (ETDEWEB)

    Utrilla, M. Victoria; Urena, Alejandro; Otero, Enrique; Munez, Claudio Jose [Escuela Superior de Ciencias Experimentales y Tecnologia, Universidad Rey Juan Carlos, C/ Tulipan s/n, 28933 Mostoles, Madrid (Spain)

    2004-07-01

    Duplex austenite-ferrite stainless steels were prepared by mixing austenitic (316L) and ferritic (434L) atomized powders. Although different 316L/434L ratios were prepared, present work centred its study on 50% ferrite - 50% austenite sintered steel. The powders were mixed and pressed at 700 MPa and sintered at 1250 deg. C for 30 min in vacuum. The cooling rate was 5 deg. C/min. Solution treatment was carried out to homogenize the microstructure at 1100 deg. C during 20 min. A microstructural study of the material in solution was performed, evaluating the microstructure, proportion and shape of porosity, and ferrite percentage. This last was measured by two methods, quantitative metallography and Fischer ferrito-metry. The materials were heat treated in the range of 700 to 1000 deg. C, for 10, 30 and 60 min and water quenched, to study the microstructural changes and the influence on the intergranular corrosion resistance. The method used to evaluate the sensitization to the intergranular corrosion was the electrochemical potentio-kinetic reactivation procedure (EPR). The test solution was 0.5 M H{sub 2}SO{sub 4} + 0,01 M KSCN at 30 deg. C. The criterion used to evaluate the sensitization was the ratio between the maximum reactivation density (Ir) and the maximum activation density (Ia). The results of the electrochemical tests were discussed in relation with the microstructures observed at the different heat treatments. (authors)

  14. Heat treatment temperature influence on ASTM A890 GR 6A super duplex stainless steel microstructure

    International Nuclear Information System (INIS)

    Martins, Marcelo; Casteletti, Luiz Carlos

    2005-01-01

    Duplex and super duplex stainless steels are ferrous alloys with up to 26% chromium, 8% nickel, 5% molybdenum and 0.3% nitrogen, which are largely used in applications in media containing ions from the halogen family, mainly the chloride ion (Cl - ). The emergence of this material aimed at substituting Copper-Nickel alloys (Cupro-Nickel) that despite presenting good corrosion resistance, has mechanical properties quite inferior to steel properties. The metallurgy of duplex and super duplex stainless steel is complex due to high sensitiveness to sigma phase precipitation that becomes apparent, due to the temperatures they are exposed on cooling from solidification as well as from heat treatment processes. The objective of this study was to verify the influence of heat treating temperatures on the microstructure and hardness of ASTM A890/A890M Gr 6A super duplex stainless steel type. Microstructure control is of extreme importance for castings, as the chemical composition and cooling during solidification inevitably provide conditions for precipitation of sigma phase. Higher hardness in these materials is directly associated to high sigma phase concentration in the microstructure, precipitated in the ferrite/austenite interface. While heat treatment temperature during solution treatment increases, the sigma phase content in the microstructure decreases and consequently, the material hardness diminishes. When the sigma phase was completely dissolved by the heat treatment, the material hardness was influenced only due to ferrite and austenite contents in the microstructure

  15. Welding of duplex and super-duplex stainless steels

    International Nuclear Information System (INIS)

    Van Nassau, L.; Meelker, H.; Hilkes, J.

    1994-01-01

    After a recall of the commercial designation of duplex or super-duplex steels (22-27% Cr, 4-8% Ni, 0.1-0.3% N with or without Mo (1.5-4%)) and of some metallurgical properties (phase diagrams, microstructure, ferrite determination, heat treatment and aging), welding technologies are synthetically presented (advantages-disadvantages of each process, metals filler, parameters of the welding processes, heat treatments after welding, cleaning, passivation, properties (mechanical, corrosion resistance) of the welded pieces). (A.B.). 28 refs. 5 figs., 15 tabs., 1 annexe

  16. Aging degradation of cast stainless steel: status and program

    International Nuclear Information System (INIS)

    Chopra, O.K.; Ayrault, G.

    1983-10-01

    A program has been initiated to investigate the significance of in-service embrittlement of cast duplex stainless steels under light-water reactor operating conditions. The existing data are reviewed to determine the critical parameters that control the aging behavior and to define the objectives and scope of the investigation. The test matrices for microstructural studies and mechanical property measurements are presented. The initial experimental effort is focussed on characterizing the microstructure of long-term, low-temperature aged material. Specimens from three heats of cast CF-8 and CF-8M stainless steel aged for up to 70,000 h at 300, 350, and 400 0 C were obtained from George Fisher Ltd., of Switzerland. Initial analyses reveal the formation of three different types of precipitates which are not α'. An FCC phase, similar to the M 23 C 6 precipitates, was present in all the long-term aged material. 15 references, 10 figures, 2 tables

  17. Wear resistance of WCp/Duplex Stainless Steel metal matrix composite layers prepared by laser melt injection

    NARCIS (Netherlands)

    Do Nascimento, A. M.; Ocelik, V.; Ierardi, M. C. F.; De Hosson, J. Th. M.

    2008-01-01

    Laser Melt Injection (LMI) was used to prepare metal matrix composite layers with a thickness of about 0.7 mm and approximately 10% volume fraction of WC particles in three kinds of Cast Duplex Stainless Steels (CDSSs). WC particles were injected into the molten surface layer using Nd:YAG high power

  18. Microstructure of reaction zone in WCp/duplex stainless steels matrix composites processing by laser melt injection

    NARCIS (Netherlands)

    Do Nascimento, A. M.; Ocelik, V.; Ierardi, M. C. F.; De Hosson, J. Th. M.

    2008-01-01

    The laser melt injection (LMI) process has been used to create a metal matrix composite consisting of 80gm sized multi-grain WC particles embedded in three cast duplex stainless steels. The microstruture was investigated by scanning electron microscopy with integrated EDS and electron back-scatter

  19. Fracture resistance of cracked duplex stainless steel elbows under bending with or without internal pressure

    International Nuclear Information System (INIS)

    Semete, P.; Le Delliou, P.; Ignaccolo, S.

    1997-12-01

    EDF, in co-operation with Framatome, has conducted a research program on the fracture behaviour of aged cast duplex stainless steel elbows. One important task of this program consisted of testing three large diameter (580 mm O.D.) aged cast elbows, which are 2/3-scale models of PWR primary loop elbows. Furthermore, detailed finite element analyses of those three tests were conducted in order to be compared with experimental results. The results of this research program are presented. (K.A.)

  20. Irradiation response of delta ferrite in as-cast and thermally aged cast stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Li, Zhangbo; Lo, Wei-Yang [Department of Materials Science and Engineering, Nuclear Engineering Program, University of Florida, Gainesville, FL 32611 (United States); Chen, Yiren [Nuclear Engineering Division, Argonne National Laboratory, Lemont, IL 60439 (United States); Pakarinen, Janne [Belgian Nuclear Research Center (SCK-CEN), Boeretang 200, B-2400 Mol (Belgium); Wu, Yaqiao [Department of Materials Science and Engineering, Boise State University, Boise, ID 83715 (United States); Center for Advanced Energy Studies, Idaho Falls, ID 83401 (United States); Allen, Todd [Engineering Physics Department, University of Wisconsin, Madison, WI 53706 (United States); Idaho National Laboratory, Idaho Falls, ID 83415 (United States); Yang, Yong, E-mail: yongyang@ufl.edu [Department of Materials Science and Engineering, Nuclear Engineering Program, University of Florida, Gainesville, FL 32611 (United States)

    2015-11-15

    To enable the life extension of Light Water Reactors (LWRs) beyond 60 years, it is critical to gain adequate knowledge for making conclusive predictions to assure the integrity of duplex stainless steel reactor components, e.g. primary pressure boundary and reactor vessel internal. Microstructural changes in the ferrite of thermally aged, neutron irradiated only, and neutron irradiated after being thermally aged cast austenitic stainless steels (CASS) were investigated using atom probe tomography. The thermal aging was performed at 400 °C for 10,000 h and the irradiation was conducted in the Halden reactor at ∼315 °C to 0.08 dpa (5.6 × 10{sup 19} n/cm{sup 2}, E > 1 MeV). Low dose neutron irradiation at a dose rate of 5 × 10{sup −9} dpa/s was found to induce spinodal decomposition in the ferrite of as-cast microstructure, and further to enhance the spinodal decomposition in the thermally aged cast alloys. Regarding the G-phase precipitates, the neutron irradiation dramatically increases the precipitate size, and alters the composition of the precipitates with increased, Mn, Ni, Si and Mo and reduced Fe and Cr contents. The results have shown that low dose neutron irradiation can further accelerate the degradation of ferrite in a duplex stainless steel at the LWR relevant condition.

  1. Irradiation response of delta ferrite in as-cast and thermally aged cast stainless steel

    International Nuclear Information System (INIS)

    Li, Zhangbo; Lo, Wei-Yang; Chen, Yiren; Pakarinen, Janne; Wu, Yaqiao; Allen, Todd; Yang, Yong

    2015-01-01

    To enable the life extension of Light Water Reactors (LWRs) beyond 60 years, it is critical to gain adequate knowledge for making conclusive predictions to assure the integrity of duplex stainless steel reactor components, e.g. primary pressure boundary and reactor vessel internal. Microstructural changes in the ferrite of thermally aged, neutron irradiated only, and neutron irradiated after being thermally aged cast austenitic stainless steels (CASS) were investigated using atom probe tomography. The thermal aging was performed at 400 °C for 10,000 h and the irradiation was conducted in the Halden reactor at ∼315 °C to 0.08 dpa (5.6 × 10"1"9 n/cm"2, E > 1 MeV). Low dose neutron irradiation at a dose rate of 5 × 10"−"9 dpa/s was found to induce spinodal decomposition in the ferrite of as-cast microstructure, and further to enhance the spinodal decomposition in the thermally aged cast alloys. Regarding the G-phase precipitates, the neutron irradiation dramatically increases the precipitate size, and alters the composition of the precipitates with increased, Mn, Ni, Si and Mo and reduced Fe and Cr contents. The results have shown that low dose neutron irradiation can further accelerate the degradation of ferrite in a duplex stainless steel at the LWR relevant condition.

  2. The role of duplex stainless steels for downhole tubulars

    International Nuclear Information System (INIS)

    Francis, R.

    1993-01-01

    In sour conditions there is an increasing trend to turn to corrosion resistant alloys for downhole tubulars. The most commonly used CRA tubular is 13Cr, and there are thousands of feet in service. However, there are limits to the use of 13Cr, ie., the risk of sulphide stress corrosion cracking at high H 2 S levels, and the possibility of pitting or high corrosion rates in waters with high chloride contents. Where the service conditions are felt to be too severe for 13Cr alloys it has been traditional to switch to nickel base alloys such as alloys 825 and C-276 (UNS N08825 and N10276). The alloys are much more expensive than 13Cr, and in recent years the duplex stainless steels have been selected as alloys with superior corrosion and SSCC resistance compared with 13Cr, and having lower cost than nickel alloys. Originally the 22Cr duplex alloy (UNS 31803) was used, but more recently the 25Cr super duplex alloys (UNS S32760 and S32750) have become more available. The present paper reviews the data available for 13Cr and the limits of applicability. Data is also presented for laboratory tests for both the 22Cr and 25Cr super duplex alloys. There is extensive service experience with both 22Cr and 25Cr super duplex in the North Sea, covering both downhole tubulars, manifold and post wellhead equipment. Data is presented showing some of the sour condition being experienced in the North Sea by super duplex alloys. These results show that there is a substantial gap between the limits of use for 13Cr and the 25Cr super duplex stainless steel alloys. This means that in many sour environments super duplex stainless steel provides a cost effective alternative to nickel-base alloys

  3. Optimisation of welding procedures for duplex and superduplex stainless steels

    International Nuclear Information System (INIS)

    Westin, Elin M.

    2014-01-01

    Austenitic stainless steels are increasingly being replaced by duplex grades that can offer similar corrosion resistance with far higher strength. This increased strength makes it possible to reduce material consumption whilst also decreasing transport and construction costs. Although established welding methods used for austenitic steels can be used for duplex steels, modification of the procedures can lead to improved results. This paper reviews the welding of duplex stainless steel and examines precautions that may be required. The advantages and disadvantages of different welding methods are highlighted and some high productivity solutions are presented. The application of a more efficient process with a high deposition rate (e.g. flux- cored arc welding) can decrease labour costs. Further close control of heat input and interpass temperature can result in more favourable microstructures and final properties. Although welding adversely affects the corrosion resistance of austenitic and duplex stainless steels, particularly the pitting resistance, relative to the parent material, this problem can be minimised by proper backing gas protection and subsequent pickling.

  4. Residual stresses and fatigue in a duplex stainless steel

    International Nuclear Information System (INIS)

    Johansson, Johan

    1999-01-01

    Duplex stainless steels, consisting of approximately equal amounts of austenite and ferrite, often combine the best features of austenitic and ferritic stainless steels. They generally have good mechanical properties, including high strength and ductility, and the corrosion resistance is often better than conventional austenitic grades. This has lead to a growing use of duplex stainless steels as a material in mechanically loaded constructions. However, detailed knowledge regarding its mechanical properties and deformation mechanisms are still lacking. In this thesis special emphasis has been placed on the residual stresses and their influence on mechanical behaviour of duplex stainless steels. Due to the difference in coefficient of thermal expansion between the two phases, tensile microstresses are found in the austenitic phase and balancing compressive microstresses in the ferritic phase. The first part of this thesis is a literature survey, which will give an introduction to duplex stainless steels and review the fatigue properties of duplex stainless steels and the influence of residual stresses in two-phase material. The second part concerns the evolution of the residual stress state during uniaxial loading. Initial residual stresses were found to be almost two times higher in the transverse direction compared to the rolling direction. During loading the absolute value of the microstresses increased in the macroscopic elastic regime but started to decrease with increasing load in the macroscopic plastic regime. A significant increase of the microstresses was also found to occur during unloading. Finite element simulations also show stress variation within one phase and a strong influence of both the elastic and plastic anisotropy of the individual phases on the simulated stress state. In the third part, the load sharing between the phases during cyclic loading is studied. X-ray diffraction stress analysis and transmission electron microscopy show that even if

  5. Residual stresses and fatigue in a duplex stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Johansson, Johan

    1999-05-01

    Duplex stainless steels, consisting of approximately equal amounts of austenite and ferrite, often combine the best features of austenitic and ferritic stainless steels. They generally have good mechanical properties, including high strength and ductility, and the corrosion resistance is often better than conventional austenitic grades. This has lead to a growing use of duplex stainless steels as a material in mechanically loaded constructions. However, detailed knowledge regarding its mechanical properties and deformation mechanisms are still lacking. In this thesis special emphasis has been placed on the residual stresses and their influence on mechanical behaviour of duplex stainless steels. Due to the difference in coefficient of thermal expansion between the two phases, tensile microstresses are found in the austenitic phase and balancing compressive microstresses in the ferritic phase. The first part of this thesis is a literature survey, which will give an introduction to duplex stainless steels and review the fatigue properties of duplex stainless steels and the influence of residual stresses in two-phase material. The second part concerns the evolution of the residual stress state during uniaxial loading. Initial residual stresses were found to be almost two times higher in the transverse direction compared to the rolling direction. During loading the absolute value of the microstresses increased in the macroscopic elastic regime but started to decrease with increasing load in the macroscopic plastic regime. A significant increase of the microstresses was also found to occur during unloading. Finite element simulations also show stress variation within one phase and a strong influence of both the elastic and plastic anisotropy of the individual phases on the simulated stress state. In the third part, the load sharing between the phases during cyclic loading is studied. X-ray diffraction stress analysis and transmission electron microscopy show that even if

  6. EFFECT OF INTERMETALLIC PHASES ON CORROSION BEHAVIOR AND MECHANICAL PROPERTIES OF DUPLEX STAINLESS STEEL AND SUPER-DUPLEX STAINLESS STEEL

    Directory of Open Access Journals (Sweden)

    Prabhu Paulraj

    2015-08-01

    Full Text Available Duplex Stainless Steels (DSS and Super Duplex Stainless Steel (SDSS have excellent integration of mechanical and corrosion properties. However, the formation of intermetallic phases is a major problem in their usage. The mechanical and corrosion properties are deteriorated due to the presence of intermetallic phases. These phases are induced during welding, prolonged exposure to high temperatures, and improper heat treatments. The main emphasis of this review article is on intermetallic phases and their effects on corrosion and mechanical properties. First the effect of various alloying elements on DSS and SDSS has been discussed followed by formation of various intermetallic phases. The intermetallic phases affect impact toughness and corrosion resistance significantly. Their deleterious effect on weldments has also been reviewed.

  7. Spinodal decomposition of austenite in long-term-aged duplex stainless steel

    International Nuclear Information System (INIS)

    Chung, H.M.

    1989-02-01

    Spinodal decomposition of austenite phase in the cast duplex stainless steels CF-8 and -8M grades has been observed after long- term thermal aging at 400 and 350/degree/C for 30,000 h (3.4 yr). At 320/degree/C, the reaction was observed only at the limited region near the austenite grain boundaries. Ni segregation and ''worm-holes'' corresponding to the spatial microchemical fluctuations have been confirmed. The decomposition was observed only for heats containing relatively high overall Ni content (9.6--12.0 wt %) but not in low-Ni (8.0--9.4 wt %) heats. In some specimens showing a relatively advanced stage of decomposition, localized regions of austenite with a Vickers hardness of 340--430 were observed. However, the effect of austenite decomposition on the overall material toughness appears secondary for aging up to 3--5 yr in comparison with the effect of the faster spinodal decomposition in ferrite phase. The observation of the thermally driven spinodal decomposition of the austenite phase in cast duplex stainless steels validates the proposition that a miscibility gap occurs in Fe-Ni and ancillary systems. 16 refs., 7 figs., 1 tab

  8. Changes in electromagnetic properties during thermal aging of duplex stainless steel

    International Nuclear Information System (INIS)

    Goto, T.; Kamimura, T.; Yamaoka, T.

    1995-01-01

    Cast duplex stainless steels used in primary pressure-boundary components of pressurized water reactors have been found to be susceptible to thermal aging embrittlement at reactor operating temperature. Extensive studies and investigations on the aging mechanism itself have been conducted in order to evaluate end-of-life aging. Three types of testing employing electromagnetic techniques, i.e., electric resistivity testing, coercivity measurement testing and Barkhausen noise testing have been investigated in order to search for an effective nondestructive method to evaluate the thermal aging of cast duplex stainless steels. Changes in impact strength, micro-Vickers hardness of ferrite phase and electromagnetic properties were studied in two CF8M materials with differing ferrite content that were subjected to long-term heating. The values measured using the electromagnetic techniques were correlated with Charpy-impact energy values and the observed microstructural changes were used to assess the potential that these techniques have for use as NDE methods. Each of these techniques was found to be sensitive to different processes that occur during thermal aging. Therefore, an integrated method using these techniques is now under development

  9. Crack propagation during fatigue in cast duplex stainless steels: influence of the microstructure, of the aging and of the test temperature; Propagation de fissure par fatigue dans les aciers austeno-ferritiques moules: influence de la microstructure, du vieillissement et de la temperature d'essai

    Energy Technology Data Exchange (ETDEWEB)

    Calonne, V

    2001-07-15

    Duplex stainless steels are used as cast components in nuclear power plants. At the service temperature of about 320 C, the ferrite phase is thermally aged and embrittled. This induces a significant decrease in fracture properties of these materials. The aim of this work consists in studying Fatigue Crack Growth Rates (FCGR) and Fatigue Crack Growth Mechanisms (FCGM) as a function of thermal ageing and test temperature (20 C/320 C). Two cast duplex stainless steels (30% ferrite) are tested. In order to better understand the influence of the crystallographic orientation of the phases on the FCGM, the solidification structure of the material is studied by Electron Back-Scatter Diffraction (EBSD) and by Unidirectional Solidification Quenching. Fatigue crack growth tests are also performed in equiaxed and basaltic structures. Microstructure, fatigue crack growth mechanical properties and mechanisms are thus studied in relation to each other. In the studied range of delta K, the crack propagates without any preferential path by successive ruptures of phase laths. The macroscopic crack propagation plane, as determined by EBSD, depends on the crystallographic orientation of the ferrite grain. So, according to the solidification structure, secondary cracks can appear, which in turn influences the FCGR. Fatigue crack closure, which has to be determined to estimate the intrinsic FCGR, decreases with increasing ageing. This can be explained by a decrease in the kinematic cyclic hardening. The Paris exponent as determined from intrinsic FCGR increases with ageing. Intrinsic FCGR can then be separated in two ranges: one with lower FCGR in aged materials than in un-aged and one with the reversed tendency. (author)

  10. Weld oxide formation on lean duplex stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Westin, E.M. [Outokumpu Stainless, Avesta Research Centre, P.O. Box 74, SE-774 22 Avesta (Sweden)], E-mail: elin.westin@outokumpu.com; Olsson, C.-O.A. [Outokumpu Stainless, Avesta Research Centre, P.O. Box 74, SE-774 22 Avesta (Sweden); Hertzman, S. [Outokumpu Stainless Research Foundation, Brinellvaegen 23, SE-100 44 Stockholm (Sweden)

    2008-09-15

    Weld oxides have a strong influence on corrosion resistance, but have hitherto only been studied to a limited extent for duplex stainless steels. X-ray photoelectron spectroscopy (XPS) has here been used to study heat tint formed on gas tungsten arc (GTA) welds on the commercial duplex grades LDX 2101 (EN 1.4162/UNS S32101) and 2304 (EN 1.4362/UNS S32304) welded with and without nitrogen additions to the shielding gas. The process of heat tint formation is discussed in terms of transport phenomena to explain the effect of atmosphere, temperature and composition. The oxides formed were found to be enriched in manganese and corrosion testing shows that nitrogen has a strong influence on the weld oxide. A mechanism is proposed including evaporation from the weld pool and subsequent redeposition.

  11. Weld oxide formation on lean duplex stainless steel

    International Nuclear Information System (INIS)

    Westin, E.M.; Olsson, C.-O.A.; Hertzman, S.

    2008-01-01

    Weld oxides have a strong influence on corrosion resistance, but have hitherto only been studied to a limited extent for duplex stainless steels. X-ray photoelectron spectroscopy (XPS) has here been used to study heat tint formed on gas tungsten arc (GTA) welds on the commercial duplex grades LDX 2101 (EN 1.4162/UNS S32101) and 2304 (EN 1.4362/UNS S32304) welded with and without nitrogen additions to the shielding gas. The process of heat tint formation is discussed in terms of transport phenomena to explain the effect of atmosphere, temperature and composition. The oxides formed were found to be enriched in manganese and corrosion testing shows that nitrogen has a strong influence on the weld oxide. A mechanism is proposed including evaporation from the weld pool and subsequent redeposition

  12. Aging degradation of cast stainless steel: status and program

    Energy Technology Data Exchange (ETDEWEB)

    Chopra, O.K.; Ayrault, G.

    1983-10-01

    A program has been initiated to investigate the significance of in-service embrittlement of cast duplex stainless steels under light-water reactor operating conditions. The existing data are reviewed to determine the critical parameters that control the aging behavior and to define the objectives and scope of the investigation. The test matrices for microstructural studies and mechanical property measurements are presented. The initial experimental effort is focussed on characterizing the microstructure of long-term, low-temperature aged material. Specimens from three heats of cast CF-8 and CF-8M stainless steel aged for up to 70,000 h at 300, 350, and 400/sup 0/C were obtained from George Fisher Ltd., of Switzerland. Initial analyses reveal the formation of three different types of precipitates which are not ..cap alpha..'. An FCC phase, similar to the M/sub 23/C/sub 6/ precipitates, was present in all the long-term aged material. 15 references, 10 figures, 2 tables.

  13. Phase Transformation in Cast Superaustenitic Stainless Steels

    Energy Technology Data Exchange (ETDEWEB)

    Lee Phillips, Nathaniel Steven [Iowa State Univ., Ames, IA (United States)

    2006-01-01

    Superaustenitic stainless steels constitute a group of Fe-based alloys that are compositionally balanced to have a purely austenitic matrix and exhibit favorable pitting and crevice corrosion resistant properties and mechanical strength. However, intermetallic precipitates such as sigma and Laves can form during casting or exposure to high-temperature processing, which degrade the corrosion and mechanical properties of the material. The goal of this study was to accurately characterize the solid-solid phase transformations seen in cast superaustenitic stainless steels. Heat treatments were performed to understand the time and temperature ranges for intermetallic phase formations in alloys CN3MN and CK3MCuN. Microstructures were characterized using scanning electron microscopy (SEM), transmission electron microscopy (TEM), and energy and wavelength dispersive spectroscopy (EDS, WDS). The equilibrium microstructures, composed primarily of sigma and Laves within purely austenitic matrices, showed slow transformation kinetics. Factors that determine the extent of transformation, including diffusion, nucleation, and growth, are discussed.

  14. Toughness and other mechanical properties of the duplex stainless steel 2205

    International Nuclear Information System (INIS)

    Sieurin, H.; Sandstroem, R.

    2003-01-01

    The use and range of potential applications of duplex stainless steel continuously increase. An overview of the mechanical properties of duplex stainless steel 2205 is presented with focus on toughness properties. Impact and fracture toughness as well as strength results from the European research project, EcoPress, are presented. (orig.)

  15. Modern high strength QT, TM and duplex-stainless steels

    International Nuclear Information System (INIS)

    Bocquet, P.; Luxenburger, G.; Porter, D.; Ericsson, C.

    2003-01-01

    Pressure vessels are commonly manufactured with normalised steel grades with a yield strength up to 355 MPa or with austenitic stainless steels when corrosion as to be considered. From three decades, modern steels with higher mechanical properties - up to yield strength of 960 Mpa - are available and largely used for other applications where weight saving is of major importance as per off-shore, bridges, cranes, shipbuilding, line pipes.. The paper presents these modern steel's families - TMCP (Thermo Mechanically Controlled Process), QT (Quenched and Tempered) and Duplex (austeno-ferritic) stainless - in comparison with the normalised and austenitic steel grades. The following aspects are presented: the main mechanical properties (tensile and Charpy) as per the requirements of the standards for pressure equipment; some examples of use of these modern steels in the industry are given; the limitations of the forming conditions are considered; the weldability aspects and welds properties are developed; the interest of the PWHT (Post Weld Heat Treatment) is discussed. (orig.)

  16. Influence of the addition of gadolinium on the microstructure and mechanical properties of duplex stainless steel

    International Nuclear Information System (INIS)

    Ahn, Ji-Ho; Jung, Hyun-Do; Im, Jae-Han; Jung, Ki Ho; Moon, Byung-Moon

    2016-01-01

    The aim of this study is to investigate the effects of gadolinium addition on the microstructure and mechanical properties of duplex stainless steel (DSS) fabricated using a normal casting method. The oxygen content in the cast DSS alloy with gadolinium decreased because of the high reactivity of gadolinium with oxygen. The area fraction and size of non-intermetallic inclusions in the alloy decreased from 0.80±0.12% to 0.58±0.04% and from 6.9±0.7 to 5.8±0.4 μm upon gadolinium addition, respectively. Notably, the ultimate tensile strength and strain at break of the cast alloy significantly increased with the addition of gadolinium from 919±25 to 969±8 MPa and from 24.8±1.9% to 28.4±1.1%, respectively. The hardness of the cast alloy with gadolinium increased from 23.6±1.3 to 25.0±1.2 HRC. A significant increase in the impact energy of the cast alloy was observed and the brittle-to-ductile transition temperature slightly decreased by approximately 10 °C with the addition of gadolinium.

  17. Microstructural characterization of thermally-aged duplex stainless steels

    International Nuclear Information System (INIS)

    Nomoto, A.; Hamaoka, T.; Nishida, K.; Dohi, K.; Soneda, N.

    2011-01-01

    The embrittlement of duplex stainless steels is of concern for the long term operation of light water reactors. The objectives of this work was to characterize solute atom distribution in ferrite phase of thermally aged duplex stainless steels by using atom tomography probe and to measure the hardness of ferrite phase by using nano-indentation technique. This series of slides highlights 4 main conclusions. First, phase separation quickly evolves and then slows down during the thermal ageing. Secondly, precipitates are formed after ageing for 1000 hr at 400 C and 2000 hr at 350 C. The clusters become larger with time at 400 C. Chemical composition of the clusters do not change very much with cluster size and ageing time at 400 C. Thirdly, no cluster formation is observed in the materials aged at 450 C. It is likely that precipitation occurs faster than phase separation at lower temperatures. Fourthly, hardness changes are well described by combining the contributions of phase separation and G phase formation. 'Variation' is a good parameter to describe hardness change due to phase separation. Contribution of G-phase needs to be considered separately

  18. Numerical modeling and optimization of machining duplex stainless steels

    Directory of Open Access Journals (Sweden)

    Rastee D. Koyee

    2015-01-01

    Full Text Available The shortcomings of the machining analytical and empirical models in combination with the industry demands have to be fulfilled. A three-dimensional finite element modeling (FEM introduces an attractive alternative to bridge the gap between pure empirical and fundamental scientific quantities, and fulfill the industry needs. However, the challenging aspects which hinder the successful adoption of FEM in the machining sector of manufacturing industry have to be solved first. One of the greatest challenges is the identification of the correct set of machining simulation input parameters. This study presents a new methodology to inversely calculate the input parameters when simulating the machining of standard duplex EN 1.4462 and super duplex EN 1.4410 stainless steels. JMatPro software is first used to model elastic–viscoplastic and physical work material behavior. In order to effectively obtain an optimum set of inversely identified friction coefficients, thermal contact conductance, Cockcroft–Latham critical damage value, percentage reduction in flow stress, and Taylor–Quinney coefficient, Taguchi-VIKOR coupled with Firefly Algorithm Neural Network System is applied. The optimization procedure effectively minimizes the overall differences between the experimentally measured performances such as cutting forces, tool nose temperature and chip thickness, and the numerically obtained ones at any specified cutting condition. The optimum set of input parameter is verified and used for the next step of 3D-FEM application. In the next stage of the study, design of experiments, numerical simulations, and fuzzy rule modeling approaches are employed to optimize types of chip breaker, insert shapes, process conditions, cutting parameters, and tool orientation angles based on many important performances. Through this study, not only a new methodology in defining the optimal set of controllable parameters for turning simulations is introduced, but also

  19. Stress corrosion cracking of duplex stainless steels in caustic solutions

    Science.gov (United States)

    Bhattacharya, Ananya

    Duplex stainless steels (DSS) with roughly equal amount of austenite and ferrite phases are being used in industries such as petrochemical, nuclear, pulp and paper mills, de-salination plants, marine environments, and others. However, many DSS grades have been reported to undergo corrosion and stress corrosion cracking in some aggressive environments such as chlorides and sulfide-containing caustic solutions. Although stress corrosion cracking of duplex stainless steels in chloride solution has been investigated and well documented in the literature but the SCC mechanisms for DSS in caustic solutions were not known. Microstructural changes during fabrication processes affect the overall SCC susceptibility of these steels in caustic solutions. Other environmental factors, like pH of the solution, temperature, and resulting electrochemical potential also influence the SCC susceptibility of duplex stainless steels. In this study, the role of material and environmental parameters on corrosion and stress corrosion cracking of duplex stainless steels in caustic solutions were investigated. Changes in the DSS microstructure by different annealing and aging treatments were characterized in terms of changes in the ratio of austenite and ferrite phases, phase morphology and intermetallic precipitation using optical micrography, SEM, EDS, XRD, nano-indentation and microhardness methods. These samples were then tested for general and localized corrosion susceptibility and SCC to understand the underlying mechanisms of crack initiation and propagation in DSS in the above-mentioned environments. Results showed that the austenite phase in the DSS is more susceptible to crack initiation and propagation in caustic solutions, which is different from that in the low pH chloride environment where the ferrite phase is the more susceptible phase. This study also showed that microstructural changes in duplex stainless steels due to different heat treatments could affect their SCC

  20. Embrittlement and life prediction of aged duplex stainless steel

    International Nuclear Information System (INIS)

    Kuwano, Hisashi

    1996-01-01

    The stainless steel, for which the durability for long term in high temperature corrosive environment is demanded, is a complex plural alloy. Cr heightens the oxidation resistance, Ni improves the ductility and impact characteristics, Si improves the fluidity of the melted alloy and heightens the resistance to stress corrosion cracking, and Mo suppresses the pitting due to chlorine ions. These alloy elements are in the state of nonequilibrium solid solution in Fe base at practical temperature, and cause aging phenomena such as segregation, concentration abnormality and precipitation during the use for long term. The characteristics of stainless steel deteriorate due to this. Two-phase stainless cast steel, the example of the embrittlement of the material for an actual machine, the accelerated test of embrittlement, the activation energy for embrittlement, and as the mechanism of aging embrittlement, the spinodal decomposition of ferrite, the precipitation of G phase and the precipitation of carbides and nitrides are described. Also in the welded parts of austenitic stainless steel, delta-ferrite is formed during cooling, therefore, the condition is nearly same as two-phase stainless steel, and the embrittlement due to long term aging occurs. (K.I.)

  1. Phase transformations evaluation on a UNS S31803 duplex stainless steel based on nondestructive testing

    International Nuclear Information System (INIS)

    Macedo Silva, Edgard de; Costa de Albuquerque, Victor Hugo; Pereira Leite, Josinaldo; Gomes Varela, Antonio Carlos; Pinho de Moura, Elineudo; Tavares, Joao Manuel R.S.

    2009-01-01

    Duplex stainless steel presents special mechanical properties such as, for example, mechanical and corrosion strength, becoming competitive in relation to the other types of stainless steel. One of the great problems of duplex stainless steel microstructural changes study is related to embrittlement above 300 deg. C, with the precipitation of the α' phase occurring over the ferritic microstructure. Aiming to characterise embrittlement of duplex stainless steel, hardening kinetics, from 425 to 475 deg. C, was analysed through the speed of sound, Charpy impact energy, X-ray diffraction, hardness and microscopy parameters. The presence of two hardening stages, detected through the speed of sound, was observed, one being of brittle characteristic and the other ductile. Moreover, the speed of sound showed a direct correlation with the material's hardness. Thus, it is concluded that the speed of sound is a promising nondestructive parameter to follow-up embrittlement in duplex stainless steel.

  2. Phase transformations evaluation on a UNS S31803 duplex stainless steel based on nondestructive testing

    Energy Technology Data Exchange (ETDEWEB)

    Macedo Silva, Edgard de, E-mail: edgard@cefetpb.edu.br [Centro federal de Educacao Tecnologica da Paraiba (CEFET PB), Area da Industria, Avenida 1o de Maio, 720 - 58015-430 - Joao Pessoa/PB (Brazil); Costa de Albuquerque, Victor Hugo, E-mail: victor.albuquerque@fe.up.pt [Universidade Federal da Paraiba (UFPB), Departamento de Engenharia Mecanica (DEM), Cidade Universitaria, S/N - 58059-900 - Joao Pessoa/PB (Brazil); Pereira Leite, Josinaldo, E-mail: josinaldo@ct.ufpb.br [Universidade Federal da Paraiba (UFPB), Departamento de Engenharia Mecanica (DEM), Cidade Universitaria, S/N - 58059-900 - Joao Pessoa/PB (Brazil); Gomes Varela, Antonio Carlos, E-mail: varela@cefetpb.edu.br [Universidade Federal da Paraiba (UFPB), Departamento de Engenharia Mecanica (DEM), Cidade Universitaria, S/N - 58059-900 - Joao Pessoa/PB (Brazil); Pinho de Moura, Elineudo, E-mail: elineudo@pq.cnpq.br [Universidade Federal do Ceara (UFC), Departamento de Engenharia Metalurgica e de Materiais, Campus do Pici, Bloco 715, 60455-760 - Fortaleza/CE (Brazil); Tavares, Joao Manuel R.S., E-mail: tavares@fe.up.pt [Faculdade de Engenharia da Universidade do Porto (FEUP), Departamento de Engenharia Mecanica e Gestao Industrial (DEMEGI)/Instituto de Engenharia Mecanica e Gestao Industrial - INEGI, Rua Dr. Roberto Frias, s/n, 4200-465 Porto (Portugal)

    2009-08-15

    Duplex stainless steel presents special mechanical properties such as, for example, mechanical and corrosion strength, becoming competitive in relation to the other types of stainless steel. One of the great problems of duplex stainless steel microstructural changes study is related to embrittlement above 300 deg. C, with the precipitation of the {alpha}' phase occurring over the ferritic microstructure. Aiming to characterise embrittlement of duplex stainless steel, hardening kinetics, from 425 to 475 deg. C, was analysed through the speed of sound, Charpy impact energy, X-ray diffraction, hardness and microscopy parameters. The presence of two hardening stages, detected through the speed of sound, was observed, one being of brittle characteristic and the other ductile. Moreover, the speed of sound showed a direct correlation with the material's hardness. Thus, it is concluded that the speed of sound is a promising nondestructive parameter to follow-up embrittlement in duplex stainless steel.

  3. Effect of ultrafine grain on tensile behaviour and corrosion resistance of the duplex stainless steel.

    Science.gov (United States)

    Jinlong, Lv; Tongxiang, Liang; Chen, Wang; Limin, Dong

    2016-05-01

    The ultrafine grained 2205 duplex stainless steel was obtained by cold rolling and annealing. The tensile properties were investigated at room temperature. Comparing with coarse grained stainless steel, ultrafine grained sample showed higher strength and plasticity. In addition, grain size changed deformation orientation. The strain induced α'-martensite was observed in coarse grained 2205 duplex stainless steel with large strain. However, the grain refinement inhibited the transformation of α'-martensite;nevertheless, more deformation twins improved the strength and plasticity of ultrafine grained 2205 duplex stainless steel. In addition, the grain refinement improved corrosion resistance of the 2205 duplex stainless steel in sodium chloride solution. Copyright © 2016 Elsevier B.V. All rights reserved.

  4. Metallurgical Changes During Welding of Duplex Stainless Steel

    International Nuclear Information System (INIS)

    SLLam, Y.A.A.

    2004-01-01

    The aim of this study is to investigate the influence of the cooling rates on the transformation behavior of a duplex stainless steel deposited weld metal, subjected to isothermal heat treatments in the temperature range between 400 C to 700 C, for different aging times. cooling rates (air cooling, furnace cooling, and water quenching) followed all heat treatments. the effect of aging time on the ferrite content, and hardness value of the weld metal samples, for these cooling rates, and aging temperatures were evaluated. the ferrite content decreased and hardness value increased by increasing aging time. the microstructure of the weld metal in both as welded and isothermally heat-treated conditions has been investigated using optical microscopy, and X-ray diffraction techniques

  5. Tool wear analysis during duplex stainless steel trochoidal milling

    Science.gov (United States)

    Amaro, Paulo; Ferreira, Pedro; Simões, Fernando

    2018-05-01

    In this study a tool with interchangeable inserts of sintered carbides coated with AlTiN were used to mill a duplex stainless steel with trochoidal strategies. Cutting speed range from 120 to 300 m/min were used and t he evaluation of tool deterioration and tool life was made according international standard ISO 8688-1. It was observed a progressive development of a flank wear and a cumulative cyclic process of localized adhesion of the chip to the cutting edge, followed by chipping, loss of the coating and substrate exposure. The tool life reached a maximum of 35 min. for cutting speed of 120 m/min. However, it was possible to maintain a tool life of 20-25 minutes when the cutting speed was increased up to 240 m/min.

  6. Hydrogen effects in duplex stainless steel welded joints - electrochemical studies

    Science.gov (United States)

    Michalska, J.; Łabanowski, J.; Ćwiek, J.

    2012-05-01

    In this work results on the influence of hydrogen on passivity and corrosion resistance of 2205 duplex stainless steel (DSS) welded joints are described. The results were discussed by taking into account three different areas on the welded joint: weld metal (WM), heat-affected zone (HAZ) and parent metal. The corrosion resistance was qualified with the polarization curves registered in a synthetic sea water. The conclusion is that, hydrogen may seriously deteriorate the passive film stability and corrosion resistance to pitting of 2205 DSS welded joints. The presence of hydrogen in passive films increases corrosion current density and decreases the potential of the film breakdown. It was also found that degree of susceptibility to hydrogen degradation was dependent on the hydrogen charging conditions. WM region has been revealed as the most sensitive to hydrogen action.

  7. Electromagnetic non-destructive technique for duplex stainless steel characterization

    Science.gov (United States)

    Rocha, João Vicente; Camerini, Cesar; Pereira, Gabriela

    2016-02-01

    Duplex stainless steel (DSS) is a two-phase (ferrite and austenite) material, which exhibits an attractive combination of mechanical properties and high corrosion resistance, being commonly employed for equipment of petrochemical plants, refining units and oil & gas platforms. The best properties of DSS are achieved when the phases are in equal proportions. However, exposition to high temperatures (e.g. welding process) may entail undesired consequences, such as deleterious phases precipitation (e.g. sigma, chi) and different proportion of the original phases, impairing dramatically the mechanical and corrosion properties of the material. A detailed study of the magnetic behavior of DSS microstructure with different ferrite austenite ratios and deleterious phases content was accomplished. The non destructive method evaluates the electromagnetic properties changes in the material and is capable to identify the presence of deleterious phases into DSS microstructure.

  8. Identification of sigma and chi phases in duplex stainless steels

    Energy Technology Data Exchange (ETDEWEB)

    Llorca-Isern, Núria, E-mail: nullorca@ub.edu [Departament de Ciència dels Materials i Enginyeria Metallurgica, Facultat de Química, Universitat de Barcelona, Marti-Franqués 1, 08028 Barcelona (Spain); López-Luque, Héctor, E-mail: hlopezlu7@alumnes.ub.edu [Departament de Ciència dels Materials i Enginyeria Metallurgica, Facultat de Química, Universitat de Barcelona, Marti-Franqués 1, 08028 Barcelona (Spain); López-Jiménez, Isabel, E-mail: ilopezji9@alumnes.ub.edu [Departament de Ciència dels Materials i Enginyeria Metallurgica, Facultat de Química, Universitat de Barcelona, Marti-Franqués 1, 08028 Barcelona (Spain); Biezma, Maria Victoria, E-mail: maria.biezma@unican.es [Department of Earth, Materials Science and Engineering, University of Cantabria - UC, Gamazo, 1, 39004 Santander (Spain)

    2016-02-15

    The aim of this work is to find out the most suitable method for detecting and analyzing accurately the formation conditions of secondary phases, particularly Sigma-phase (σ-phase) and Chi-phase (χ-phase) in duplex stainless steels (UNS S32205 and UNS S32750). The microstructure was characterized after a solution annealing at 1080 °C followed by an isothermal heating at 830 °C for different time ranges, ranging from 1 min to 9 h, in order to enlighten the controversial point concerning the mechanism of χ-phase nucleation in relation with the σ-phase. Etched samples were observed using optical microscopy (MO), and scanning electron microscopy (FESEM) with a backscattered electron detector (BSE) was used on unetched samples. Compositional microanalysis (EDS) was carried out for identifying the different phases present in the steels. Sigma phase was easily observed using different etching procedures, whereas χ-phase was only clearly detected with FESEM–BSE on unetched samples. The compositional analyses showed that the molybdenum content in χ-phase almost doubles the content of this element in σ-phase, and as a result the kinetics of nucleation and growth were also found to be remarkably faster when the alloy content in the steel is higher. In addition, chromium nitrides and carbides were also observed to precipitate as a result of the heat treatments and, in the case of the chromium nitrides, they act as a favorable site for the nucleation of σ-phase and χ-phase. - Highlights: • Microscopy was used on heat treated duplex steels for microstructure identification. • FESEM–BSE observation on unetched samples provided the best contrast between phases. • Analyses of carbides, nitrides, chi and sigma phases were possible by EDS and WDS. • Chromium nitrides act as favorable site for the nucleation of chi and sigma phases. • Secondary phases nucleation kinetics are faster in superduplex than in duplex steels.

  9. Optimization of welding variables for duplex stainless steel by GTAW and SMAW

    International Nuclear Information System (INIS)

    Ajmal, M.; Anwar, M.Y.; Nawaz, A.

    2006-01-01

    The main problems faced during the welding of duplex stainless steels are cleanliness and slag inclusions. In the present work the methods to eliminate these problems were studied during the welding of duplex stainless steel by Gas Tungsten Arc Welding (GTAW) and Shielded Metal Arc Welding (SMAW). Since the duplex stainless steel is an expensive material, the initial experiments for optimization of welding variables were. carried out on low carbon steel (CS) plates with duplex consumables. Welding of butt groove joints on CS plates was carried with various sets of welding variables i.e. current, voltage and arc energy using duplex consumables. The. radiographic inspection, micro-structural observations and hardness testing of the welds suggested the welding variables that will produce a sound weld on CS plate. These optimized variables were then used for the welding of edge groove joint and T -joint on duplex stainless steel by GTAW and SMAW processes. The hardness and micro-structural study of the joints produced on duplex stainless steel by GTAW and SMAW with duplex consumables were also studied. No slag inclusions and porosity were observed in the microstructure of these weldments and their properties were found similar to the parent metal. (author)

  10. Formation of Nitrogen Bubbles During Solidification of Duplex Stainless Steels

    Science.gov (United States)

    Dai, Kaiju; Wang, Bo; Xue, Fei; Liu, Shanshan; Huang, Junkai; Zhang, Jieyu

    2018-04-01

    The nucleation and growth of nitrogen bubbles for duplex stainless steels are of great significance for the formation mechanism of bubbles during solidification. In the current study, numerical method and theoretical analysis of formula derivation were used to study the formation of nitrogen bubbles during solidification. The critical sizes of the bubble for homogeneous nucleation and heterogeneous nucleation at the solid-liquid interface during solidification were derived theoretically by the classical nucleation theory. The results show that the calculated values for the solubility of nitrogen in duplex stainless steel are in good agreement with the experimental values which are quoted by references: for example, when the temperature T = 1823 K and the nitrogen partial pressure P_{{N2 }} = 40P^{Θ} , the calculated value (0.8042 wt pct) for the solubility of Fe-12Cr alloy nitrogen in molten steel is close to the experimental value (0.780 wt pct). Moreover, the critical radii for homogeneous nucleation and heterogeneous nucleation are identical during solidification. On the one hand, with the increasing temperature or the melt depth, the critical nucleation radius of bubbles at the solid-liquid interface increases, but the bubble growth rate decreases. On the other hand, with the decreasing initial content of nitrogen or the cooling rate, the critical nucleation radius of bubbles at the solid-liquid interface increases, but the bubble growth rate decreases. Furthermore, when the melt depth is greater than the critical depth, which is determined by the technological conditions, the change in the Gibbs free energy for the nucleation is not conducive enough to form new bubbles.

  11. Tensile-property characterization of thermally aged cast stainless steels

    International Nuclear Information System (INIS)

    Michaud, W.F.; Toben, P.T.; Soppet, W.K.; Chopra, O.K.

    1994-02-01

    The effect of thermal aging on tensile properties of cast stainless steels during service in light water reactors has been evaluated. Tensile data for several experimental and commercial heats of cast stainless steels are presented. Thermal aging increases the tensile strength of these steels. The high-C Mo-bearing CF-8M steels are more susceptible to thermal aging than the Mo-free CF-3 or CF-8 steels. A procedure and correlations are presented for predicting the change in tensile flow and yield stresses and engineering stress-vs.-strain curve of cast stainless steel as a function of time and temperature of service. The tensile properties of aged cast stainless steel are estimated from known material information, i.e., chemical composition and the initial tensile strength of the steel. The correlations described in this report may be used for assessing thermal embrittlement of cast stainless steel components

  12. Estimation of fracture toughness of cast stainless steels in LWR systems

    International Nuclear Information System (INIS)

    Chopra, O.K.

    1990-01-01

    A program is being conducted to investigate the low-temperature embrittlement of cast duplex stainless steels under light water reactor (LWR) operating conditions and to evaluate possible remedies for the embrittlement problem in existing and future plants. The scope of the investigation includes the following goals: develop a methodology and correlations for predicting the toughness loss suffered by cast stainless steel components during normal and extended life of LWRs, validate the simulation of in-reactor degradation by accelerated aging, and establish the effects of key compositional and metallurgical variables on the kinetics and extent of embrittlement. Microstructural and mechanical property data are being obtained on 25 experimental heats (static-cast keel blocks and slabs) and 6 commercial heats (centrifugally cast pipes and a static-cast pump impeller and pump casing ring), as well as on reactor-aged material of CF-3, CF-8, and CF-8M grades of cast stainless steel. The ferrite content of the cast materials ranges from 3 to 30%. Charpy-impact, tensile, and J-R curve tests have been conducted on several experimental and commercial heats of cast stainless steel that were aged up to 30,000 h at temperatures of 290 to 400 degrees C. The results indicate that thermal aging at these temperatures increases the tensile strength and decreases the impact energy and fracture toughness of the steels. In general, the low-carbon CF-3 steels are the most resistant to embrittlement, and the molybdenum-containing high-carbon CF-8M steels are the least resistant. Ferrite morphology has a strong effect on the degree or extent of embrittlement, and the kinetics of embrittlement can vary significantly with small changes in the constituent elements of the cast material

  13. Law of mixture used to model the flow behavior of a duplex stainless steel at high temperatures

    International Nuclear Information System (INIS)

    Momeni, A.; Dehghani, K.; Poletti, M.C.

    2013-01-01

    In this investigation the flow curves of a duplex stainless steel were drawn by performing hot compression tests over a wide temperature range of 950–1200 °C and strain rates of 0.001–100 s −1 . The flow curves of ferrite and austenite phases in the duplex structure were depicted by conducting similar hot compression tests on two steels that were cast and prepared with the same chemical compositions. The flow curves of the austenitic steel were found typical of dynamic recrystallization. They were successfully modeled by using the experimental exponential equation proposed by Cingara and McQueen. The flow curves of the ferritic steel were typical of dynamic recovery. They were modeled by the dislocation density evolution function proposed by Estrin and Meckning. Comparing the flow curves of three studied steels, it was found that the flow curves of the duplex steel were very similar and close to those of the ferrite steel. It was understood that in a duplex structure of ferrite and austenite the flow behavior is mostly controlled by the softer phase, i.e. ferrite. The law of mixture was modified to consider the strain partitioning between ferrite and austenite. The distribution coefficients of ferrite and austenite were described and determined at different deformation conditions. The results of modeling satisfactorily predicted the experimental curves. It was shown that the influence of austenite on the flow behavior of the duplex structure is almost low. However, it increases as strain rate or temperature rises. - Highlights: ► Flow curves of austenite and ferrite in the duplex steel were modeled separately. ► The flow behavior of the duplex steel is mostly controlled by ferrite. ► The effect of austenite on flow curve increases with temperature and strain rate. ► The flow curve of the duplex steel is modeled by the modified law of mixture

  14. Evaluation of Microstructure and Mechanical Properties in Dissimilar Austenitic/Super Duplex Stainless Steel Joint

    Science.gov (United States)

    Rahmani, Mehdi; Eghlimi, Abbas; Shamanian, Morteza

    2014-10-01

    To study the effect of chemical composition on microstructural features and mechanical properties of dissimilar joints between super duplex and austenitic stainless steels, welding was attempted by gas tungsten arc welding process with a super duplex (ER2594) and an austenitic (ER309LMo) stainless steel filler metal. While the austenitic weld metal had vermicular delta ferrite within austenitic matrix, super duplex stainless steel was mainly comprised of allotriomorphic grain boundary and Widmanstätten side plate austenite morphologies in the ferrite matrix. Also the heat-affected zone of austenitic base metal comprised of large austenite grains with little amounts of ferrite, whereas a coarse-grained ferritic region was observed in the heat-affected zone of super duplex base metal. Although both welded joints showed acceptable mechanical properties, the hardness and impact strength of the weld metal produced using super duplex filler metal were found to be better than that obtained by austenitic filler metal.

  15. Modern high strength QT, TM and duplex-stainless steels

    Energy Technology Data Exchange (ETDEWEB)

    Bocquet, P. [Industeel (France); Luxenburger, G. [Aktiengesellschaft der Dillinger Huettenwerke, Dillingen/Saar (Germany); Porter, D. [Rautaruukki (Finland); Ericsson, C. [Avesta Polarit (Sweden)

    2003-07-01

    Pressure vessels are commonly manufactured with normalised steel grades with a yield strength up to 355 MPa or with austenitic stainless steels when corrosion as to be considered. From three decades, modern steels with higher mechanical properties - up to yield strength of 960 Mpa - are available and largely used for other applications where weight saving is of major importance as per off-shore, bridges, cranes, shipbuilding, line pipes.. The paper presents these modern steel's families - TMCP (Thermo Mechanically Controlled Process), QT (Quenched and Tempered) and Duplex (austeno-ferritic) stainless - in comparison with the normalised and austenitic steel grades. The following aspects are presented: the main mechanical properties (tensile and Charpy) as per the requirements of the standards for pressure equipment; some examples of use of these modern steels in the industry are given; the limitations of the forming conditions are considered; the weldability aspects and welds properties are developed; the interest of the PWHT (Post Weld Heat Treatment) is discussed. (orig.)

  16. Superplastic Forming of Duplex Stainless Steel for Aerospace Part

    Science.gov (United States)

    Lee, Ho-Sung; Yoon, Jong-Hoon; Yoo, Joon-Tae; Yi, Young-Moo

    2011-08-01

    In this study, the high temperature forming behavior of duplex stainless steel has been characterized and the outer shell of a combustion chamber was fabricated with pressure difference of hot gas. It consists of two parts which are the outer skin made of stainless steel to sustain the internal pressure and the inner shell made of copper alloy for regenerative cooling channels. Two outer skins partitioned to half with respect to the symmetric axis was prepared by hot gas forming process with a maximum pressure of 7 MPa following to FEM analysis. For inner layer, copper alloy was machined for cooling channels and then placed in the gas pressure welding fixture. It is shown that the optimum condition of gas pressure welding is 7 MPa at 890 °C, for one hour. EDX analysis and scanning electron microscope micrograph confirm the atomic diffusion process is observed at the interface and copper atoms diffuse into steel, while iron and chrome atoms diffuse into copper. The result shows that the manufacturing method with superplastic forming and gas pressure welding of steel and copper alloy has been successful for near net shape manufacturing of scaled combustion chamber of launch vehicle.

  17. Characterization of duplex stainless steel weld metals obtained by hybrid plasma-gas metal arc welding

    OpenAIRE

    Yurtisik,Koray; Tirkes,Suha; Dykhno,Igor; Gur,C. Hakan; Gurbuz,Riza

    2013-01-01

    Despite its high efficiency, autogenous keyhole welding is not well-accepted for duplex stainless steels because it causes excessive ferrite in as-welded duplex microstructure, which leads to a degradation in toughness and corrosion properties of the material. Combining the deep penetration characteristics of plasma arc welding in keyhole mode and metal deposition capability of gas metal arc welding, hybrid plasma - gas metal arc welding process has considered for providing a proper duplex mi...

  18. Eddy current techniques for super duplex stainless steel characterization

    International Nuclear Information System (INIS)

    Camerini, C.; Sacramento, R.; Areiza, M.C.; Rocha, A.; Santos, R.; Rebello, J.M.; Pereira, G.

    2015-01-01

    Super duplex stainless steel (SDSS) is a two-phase material where the microstructure consists of grains of ferrite (δ) and austenite (γ). SDSS exhibit an attractive combination of properties, such as: strength, toughness and stress corrosion cracking resistance. Nevertheless, SDSS attain these properties after a controlled solution heat treatment, leading to a similar volumetric fraction of δ and γ. Any further heat treatment, welding operation for example, can change the balance of the original phases, or may also lead to precipitation of a deleterious phase, such as sigma (σ). For these situations, the material corrosion resistance is severely impaired. In the present study, several SDSS samples with low σ phase content and non-balanced microstructure were intentionally obtained by thermally treating SDSS specimens. Electromagnetic techniques, conventional Eddy Current Testing (ECT) and Saturated Low Frequency Eddy Current (SLOFEC), were employed to characterize the SDSS samples. The results showed that ECT and SLOFEC are reliable techniques to evaluate σ phase presence in SDSS and can provide an estimation of the δ content. - Highlights: • Sigma phase precipitation, even for low amounts, dramatically affects SDSS properties. • SDSS samples were thermally treated and carefully characterized by X-Ray Diffraction. • NDT techniques detected low amounts of sigma phase in SDSS microstructure

  19. Kinetics of sigma phase formation in a Duplex Stainless Steel

    Directory of Open Access Journals (Sweden)

    Rodrigo Magnabosco

    2009-09-01

    Full Text Available This work determines the kinetics of sigma phase formation in UNS S31803 Duplex Stainless Steel (DSS, describing the phase transformations that occur in isothermal aging between 700 and 900 ºC for time periods up to 1032 hours, allowing the determination of the Time-Temperature-Precipitation (TTP diagram for sigma phase and proposing a model to predict the kinetics of sigma phase formation using a Johnson-Mehl-Avrami (JMA type expression. The higher kinetics of sigma phase formation occurs at 850 ºC. However, isothermal aging between 700 and 900 ºC for time periods up to 1032 hours are not sufficient to the establishment of thermodynamic equilibrium. Activation energy for both nucleation and growth of sigma phase is determined (185 kJ.mol-1 and its value is equivalent to the activation energy for Cr diffusion in ferrite, indicating that diffusion of Cr is probably the major thermally activated process involved in sigma phase formation. The determined JMA type expression presents good fit with experimental data between 700 and 850 ºC.

  20. Eddy current techniques for super duplex stainless steel characterization

    Energy Technology Data Exchange (ETDEWEB)

    Camerini, C., E-mail: cgcamerini@metalmat.ufrj.br [Laboratory of Non-Destructive Testing, Corrosion and Welding, Department of Metallurgical and Materials Engineering, Federal University of Rio de Janeiro (Brazil); Sacramento, R.; Areiza, M.C.; Rocha, A. [Laboratory of Non-Destructive Testing, Corrosion and Welding, Department of Metallurgical and Materials Engineering, Federal University of Rio de Janeiro (Brazil); Santos, R. [PETROBRAS R& D Center, Rio de Janeiro (Brazil); Rebello, J.M.; Pereira, G. [Laboratory of Non-Destructive Testing, Corrosion and Welding, Department of Metallurgical and Materials Engineering, Federal University of Rio de Janeiro (Brazil)

    2015-08-15

    Super duplex stainless steel (SDSS) is a two-phase material where the microstructure consists of grains of ferrite (δ) and austenite (γ). SDSS exhibit an attractive combination of properties, such as: strength, toughness and stress corrosion cracking resistance. Nevertheless, SDSS attain these properties after a controlled solution heat treatment, leading to a similar volumetric fraction of δ and γ. Any further heat treatment, welding operation for example, can change the balance of the original phases, or may also lead to precipitation of a deleterious phase, such as sigma (σ). For these situations, the material corrosion resistance is severely impaired. In the present study, several SDSS samples with low σ phase content and non-balanced microstructure were intentionally obtained by thermally treating SDSS specimens. Electromagnetic techniques, conventional Eddy Current Testing (ECT) and Saturated Low Frequency Eddy Current (SLOFEC), were employed to characterize the SDSS samples. The results showed that ECT and SLOFEC are reliable techniques to evaluate σ phase presence in SDSS and can provide an estimation of the δ content. - Highlights: • Sigma phase precipitation, even for low amounts, dramatically affects SDSS properties. • SDSS samples were thermally treated and carefully characterized by X-Ray Diffraction. • NDT techniques detected low amounts of sigma phase in SDSS microstructure.

  1. Superplastic boronizing of duplex stainless steel under dual compression method

    International Nuclear Information System (INIS)

    Jauhari, I.; Yusof, H.A.M.; Saidan, R.

    2011-01-01

    Highlights: → Superplastic boronizing. → Dual compression method has been developed. → Hard boride layer. → Bulk deformation was significantly thicker the boronized layer. → New data on boronizing could be expanded the application of DSS in industries. - Abstract: In this work, SPB of duplex stainless steel (DSS) under compression method is studied with the objective to produce ultra hard and thick boronized layer using minimal amount of boron powder and at a much faster boronizing time as compared to the conventional process. SPB is conducted under dual compression methods. In the first method DSS is boronized using a minimal amount of boron powder under a fix pre-strained compression condition throughout the process. The compression strain is controlled in such a way that plastic deformation is restricted at the surface asperities of the substrate in contact with the boron powder. In the second method, the boronized specimen taken from the first mode is compressed superplastically up to a certain compressive strain under a certain strain rate condition. The process in the second method is conducted without the present of boron powder. As compared with the conventional boronizing process, through this SPB under dual compression methods, a much harder and thicker boronized layer thickness is able to be produced using a minimal amount of boron powder.

  2. Fatigue damage in coarse-grained lean duplex stainless steels

    Energy Technology Data Exchange (ETDEWEB)

    Strubbia, R., E-mail: strubbia@ifir-conicet.gov.ar; Hereñú, S.; Marinelli, M.C.; Alvarez-Armas, I.

    2016-04-06

    The present investigation is focused on assessing the effect of a thermal treatment for grain coarsening on the low cycle fatigue damage evolution in two types of Lean Duplex Stainless Steels (LDSSs). The dislocation structure developed during cycling is observed by transmission electron microscopy (TEM). Additionally, a detailed analysis of short crack initiated and grown during low cycle fatigue (LCF) is performed by means of optical and scanning electron (SEM) microscopy in combination with automated electron back-scattered diffraction (EBSD) technique. Though in both coarse-grained LDSSs the short cracks nucleate in the ferrite phase, in each steels its origin is different. The embrittlement caused by the Cr{sub 2}N precipitation and the plastic activity sustained by each phase can explain this difference. The propagation behavior of the short cracks present two alternative growing mechanisms: the crack grows along a favorable slip plane with high Schmid Factor (SF) or the crack alternates between two slip systems. In both cases, the crack follows the path with the smallest tilt angle (β) at a grain boundary.

  3. Superplastic boronizing of duplex stainless steel under dual compression method

    Energy Technology Data Exchange (ETDEWEB)

    Jauhari, I., E-mail: iswadi@um.edu.my [Department of Mechanical Engineering, Faculty of Engineering, University of Malaya, 50603 Kuala Lumpur (Malaysia); Yusof, H.A.M.; Saidan, R. [Department of Mechanical Engineering, Faculty of Engineering, University of Malaya, 50603 Kuala Lumpur (Malaysia)

    2011-10-25

    Highlights: {yields} Superplastic boronizing. {yields} Dual compression method has been developed. {yields} Hard boride layer. {yields} Bulk deformation was significantly thicker the boronized layer. {yields} New data on boronizing could be expanded the application of DSS in industries. - Abstract: In this work, SPB of duplex stainless steel (DSS) under compression method is studied with the objective to produce ultra hard and thick boronized layer using minimal amount of boron powder and at a much faster boronizing time as compared to the conventional process. SPB is conducted under dual compression methods. In the first method DSS is boronized using a minimal amount of boron powder under a fix pre-strained compression condition throughout the process. The compression strain is controlled in such a way that plastic deformation is restricted at the surface asperities of the substrate in contact with the boron powder. In the second method, the boronized specimen taken from the first mode is compressed superplastically up to a certain compressive strain under a certain strain rate condition. The process in the second method is conducted without the present of boron powder. As compared with the conventional boronizing process, through this SPB under dual compression methods, a much harder and thicker boronized layer thickness is able to be produced using a minimal amount of boron powder.

  4. Hardfacing of duplex stainless steel using melting and diffusion processes

    Science.gov (United States)

    Lailatul, H.; Maleque, M. A.

    2017-03-01

    Duplex stainless steel (DSS) is a material with high potential successes in many new applications such as rail car manufacturing, automotive and chemical industries. Although DSS is widely used in various industries, this material has faced wear and hardness problems which obstruct a wider capability of this material and causes problems in current application. Therefore, development of surface modification has been introduced to produce hard protective layer or coating on DSS. The main aim of this work is to brief review on hard surface layer formation on DSS using melting and diffusion processes. Melting technique using tungsten inert gas (TIG) torch and diffusion technique using gas nitriding are the effective process to meet this requirement. The processing route plays a significant role in developing the hard surface layer for any application with effective cost and environmental factors. The good understanding and careful selection of processing route to form products are very important factors to decide the suitable techniques for surface engineering treatment. In this paper, an attempt is also made to consolidate the important research works done on melting and diffusion techniques of DSS in the past. The advantages and disadvantages between melting and diffusion technique are presented for better understanding on the feasibility of hard surface formation on DSS. Finally, it can be concluded that this work will open an avenue for further research on the application of suitable process for hard surface formation on DSS.

  5. Eddy current techniques for super duplex stainless steel characterization

    Science.gov (United States)

    Camerini, C.; Sacramento, R.; Areiza, M. C.; Rocha, A.; Santos, R.; Rebello, J. M.; Pereira, G.

    2015-08-01

    Super duplex stainless steel (SDSS) is a two-phase material where the microstructure consists of grains of ferrite (δ) and austenite (γ). SDSS exhibit an attractive combination of properties, such as: strength, toughness and stress corrosion cracking resistance. Nevertheless, SDSS attain these properties after a controlled solution heat treatment, leading to a similar volumetric fraction of δ and γ. Any further heat treatment, welding operation for example, can change the balance of the original phases, or may also lead to precipitation of a deleterious phase, such as sigma (σ). For these situations, the material corrosion resistance is severely impaired. In the present study, several SDSS samples with low σ phase content and non-balanced microstructure were intentionally obtained by thermally treating SDSS specimens. Electromagnetic techniques, conventional Eddy Current Testing (ECT) and Saturated Low Frequency Eddy Current (SLOFEC), were employed to characterize the SDSS samples. The results showed that ECT and SLOFEC are reliable techniques to evaluate σ phase presence in SDSS and can provide an estimation of the δ content.

  6. Fracture toughness of a welded super duplex stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Pilhagen, Johan, E-mail: pilhagen@kth.se [Department of Materials Science and Engineering, KTH Royal Institute of Technology, Stockholm (Sweden); Sieurin, Henrik [Scania CV AB, Södertälje (Sweden); Sandström, Rolf [Department of Materials Science and Engineering, KTH Royal Institute of Technology, Stockholm (Sweden)

    2014-06-01

    Fracture toughness testing was conducted on standard single-edge notched bend bar specimens of base and weld metal. The material was the SAF 2906 super duplex stainless steel. The aim was to evaluate the susceptibility for brittle failure at sub-zero temperatures for the base and weld metal. The base metal was tested between −103 and −60 °C and was evaluated according to the crack-tip opening displacement method. The fracture event at and below −80 °C can be described as ductile until critical cleavage initiation occurs, which caused unstable failure of the specimen. The welding method used was submerged arc welding with a 7 wt% nickel filler metal. The welded specimens were post-weld heat treated (PWHT) at 1100 °C for 20 min and then quenched. Energy-dispersive X-ray spectroscopy analysis showed that during PWHT substitutional element partitioning occurred which resulted in decreased nickel content in the ferrite. The PWHT weld metal specimens were tested at −72 °C. The fracture sequence was critical cleavage fracture initiation after minor crack-tip blunting and ductile fracture.

  7. Precipitation Mechanism of Sigma Phase in Super Duplex Stainless Steels

    Science.gov (United States)

    Nakade, Katsuyuki; Kuroda, Toshio

    The influence of alloying elements on the precipitation behavior of sigma (σ) phase was investigated for conventional SAF2205 and SAF2507 super duplex stainless steel. Time-Temperature-Precipitation (T-T-P) diagram of sigma phase of SAF2507 were shifted toward to shorter times compared to SAF2205. The precipitation of sigma phase was accelerated with increasing Cr and Mo concentration. According to the microstructure observation, the sigma phase began to precipitate at ferrite (α) ⁄ austenite (γ) phase boundaries and grew into ferrite for SAF2507 and SAF2205 steel. In the as-received condition, Cr and Mo concentration in ferrite was clearly higher than that in austenite. Especially, it was found that Mo concentration in ferrite of SAF2507 was higher than that in ferrite of SAF2205. The result of EPMA-measurement showed that sigma phase was mainly Fe-Cr-Mo intermetallic compound and Mo was significantly enriched into sigma phase. The difference of Mo concentration in ferrite significantly affected to the sigma phase precipitation. The secondary austenite formation was also induced by sigma phase precipitation. Cr and Mo were ejected to the remained ferrite ⁄ austenite phase boundaries by secondary austenite formation. Consequently, sigma phase precipitation was more accelerated by the reheating.

  8. Effects of chitosan inhibitor on the electrochemical corrosion behavior of 2205 duplex stainless steel

    Science.gov (United States)

    Yang, Se-fei; Wen, Ying; Yi, Pan; Xiao, Kui; Dong, Chao-fang

    2017-11-01

    The effects of chitosan inhibitor on the corrosion behavior of 2205 duplex stainless steel were studied by electrochemical measurements, immersion tests, and stereology microscopy. The influences of immersion time, temperature, and chitosan concentration on the corrosion inhibition performance of chitosan were investigated. The optimum parameters of water-soluble chitosan on the corrosion inhibition performance of 2205 duplex stainless steel were also determined. The water-soluble chitosan showed excellent corrosion inhibition performance on the 2205 duplex stainless steel. Polarization curves demonstrated that chitosan acted as a mixed-type inhibitor. When the stainless steel specimen was immersed in the 0.2 g/L chitosan solution for 4 h, a dense and uniform adsorption film covered the sample surface and the inhibition efficiency (IE) reached its maximum value. Moreover, temperature was found to strongly influence the corrosion inhibition of chitosan; the inhibition efficiency gradually decreased with increasing temperature. The 2205 duplex stainless steel specimen immersed in 0.4 g/L water-soluble chitosan at 30°C displayed the best corrosion inhibition among the investigated specimens. Moreover, chitosan decreased the corrosion rate of the 2205 duplex stainless steel in an FeCl3 solution.

  9. Degradation of stainless castings. A literature study; Degradering av rostfritt gjutgods. En litteraturstudie

    Energy Technology Data Exchange (ETDEWEB)

    Norring, K. [Studsvik Material AB, Nykoeping (Sweden)

    1995-10-01

    Duplex cast stainless steels, containing mainly austenite and some ferrite, is used for different components in light water reactors. These alloys have good mechanical properties, good weldability, and they are resistant to intergranular stress corrosion cracking (IGSCC). Examples of components where cast duplex stainless steel is used are pump housings, valves and pipe elbows. A model for the aging/embrittlement of these materials when used in light water reactors has been developed. The model is based on regression of a large data matrix. It is mainly the impact energy (Charpy V) that has been regarded. The model only requires knowledge of the chemical composition of the material but the prediction can be improved if additional data like initial impact properties and measured ferrite content are available. The model is also capable of predicting fracture toughness. The susceptibility to IGSCC in BWR environment is primarily determined by the amount of ferrite and the carbon content of the material. When the amount of ferrite exceeds 12%, IGSCC has not been observed regardless of the carbon content. At carbon contents lower than 0.035% in weld-sensitized material IGSCC was not observed regardless of the ferrite content. Data for corrosion fatigue in primary PWR and BWR environment are available. Under BWR conditions the crack propagation rate is decreased with decreasing corrosion potential, consequently also with decreasing oxygen content of the water. Some areas have been identified where additional work is needed. In all cases the efforts should focus on characterizing cast duplex stainless steel components removed from Swedish reactors. The characterization should include: Microstructure and chemical analysis, susceptibility to IGSCC, and a comparison with existing models for embrittlement. 24 refs, 12 figs.

  10. Deformation Induced Martensitic Transformation and Its Initial Microstructure Dependence in a High Alloyed Duplex Stainless Steel

    DEFF Research Database (Denmark)

    Xie, Lin; Huang, Tian Lin; Wang, Yu Hui

    2017-01-01

    Deformation induced martensitic transformation (DIMT) usually occurs in metastable austenitic stainless steels. Recent studies have shown that DIMT may occur in the austenite phase of low alloyed duplex stainless steels. The present study demonstrates that DIMT can also take place in a high alloyed...... Fe–23Cr–8.5Ni duplex stainless steel, which exhibits an unexpectedly rapid transformation from γ-austenite into α′-martensite. However, an inhibited martensitic transformation has been observed by varying the initial microstructure from a coarse alternating austenite and ferrite band structure...

  11. Initial assessment of the mechanisms and significance of low-temperature embrittlement of cast stainless steels in LWR systems

    International Nuclear Information System (INIS)

    Chopra, O.K.; Sather, A.

    1990-08-01

    This report summarizes work performed by Argonne National Laboratory on long-term embrittlement of cast duplex stainless steels in LWR systems. Metallurgical characterization and mechanical property data from Charpy-impact, tensile, and J-R curve tests are presented for several experimental and commercial heats, as well as for reactor-aged CF-3, CF-8, and CF-8M cast stainless steels. The effects of material variables on the embrittlement of cast stainless steels are evaluated. Chemical composition and ferrite morphology strongly affect the extent and kinetics of embrittlement. In general, the low-carbon CF-3 stainless steels are the most resistant and the molybdenum-containing high-carbon CF-8M stainless steels are most susceptible to embrittlement. The microstructural and mechanical-property data are analyzed to establish the mechanisms of embrittlement. The procedure and correlations for predicting the impact strength and fracture toughness of cast components during reactor service are described. The lower bound values of impact strength and fracture toughness for low-temperature-aged cast stainless steel are defined. 39 refs., 56 figs., 8 tabs

  12. Identification of G-phase in aged cast CF 8 type stainless steel

    International Nuclear Information System (INIS)

    Bentley, J.; Miller, M.K.; Brenner, S.S.; Spitznagel, J.A.

    1985-01-01

    The microstructure of as-cast and aged CF 8 type stainless steel, used for the primary coolant pipes in pressurized light-water nuclear reactors, is being studied by analytical electron microscopy (AEM) and atom probe field-ion microscopy (APFIM). The phase transformations of the ferrite (approx. 19 vol % of the duplex structure) that occur after aging at 673 K for 7500 h are described by Miller et al. The present work deals with the identification of G-phase (prototype compound Ni 16 Ti 6 Si 7 ) observed in the ferrite of aged material. 2 references, 3 figures

  13. Tooling solutions for sheet metal forming and punching of lean duplex stainless steel

    DEFF Research Database (Denmark)

    Wadman, Boel; Madsen, Erik; Bay, Niels

    2012-01-01

    .4509 and lean duplex EN1.4162 in a production designed for austenitic stainless steels, such as EN1.4301 and 1.4401. The result is a guideline that summarizes how stainless material properties may affect tool degradation, and suggests tool solutions for reduced production disturbances and tool maintenance cost.......For producers of advanced stainless components the choice of stainless material influences not only the product properties, but also the tooling solution for sheet metal stamping. This work describes how forming and punching tools will be affected when introducing the stainless alloys ferritic EN1...

  14. Influence of ageing time on hardness, microstructure and wear behaviour of AISI2507 super duplex stainless steel

    Science.gov (United States)

    Davanageri, Mahesh; Narendranath, S.; Kadoli, Ravikiran

    2017-08-01

    The effect of ageing time on hardness, microstructure and wear behaviour of super duplex stainless AISI 2507 is examined. The material was solution treated at 1050 °C and water quenched, further the ageing has been carried out at 850 °C for 30 min, 60 min and 90 min. The chromium (Cr) and molybdenum (Mo) enriched intermetallic sigma phase (σ) were found to precipitate at the ferrite/austenite interface and within the ferrite region. The concentration of intermetallic sigma phase (σ), which was quantified by a combination of scanning electron microscopy and image analysis, increases with increasing ageing time, leading to significant increase in the hardness. The x-ray diffraction (XRD) and energy dispersive x-ray (EDX) was employed to investigate the element distribution and phase identification. Wear characterstics of the aged super duplex stainless steel were measured by varying normal loads, sliding speeds, sliding distance and compared with solution treated (as-cast) specimens. Scanning electron microscopy was used to assist in analysis of worn out surfaces. The outcomes suggested that the increase in percentage of sigma phase increases hardness and wear resistance in heat-treated specimens compared to solution treated specimens (as-cast).

  15. Interactions Between Fibroblast Cells and Laser Beam Welded AISI 2205 Duplex Stainless Steel

    Directory of Open Access Journals (Sweden)

    Ceyhun KÖSE

    2018-05-01

    Full Text Available Because of their high mechanical strength, excellent corrosion resistance and good weldability, duplex stainless steels are mostly used in industries such as oil, chemistry, petrochemistry, food and occasionally used in medical industry. These properties have enabled us to use duplex stainless steels in biomedical applications recently. Accordingly, duplex stainless steel material can be highly important to examine the toxic effect on the cells. In this study, the effect of the AISI 2205 duplex stainless steels which are joined by CO2 laser beam welding on viability of L929 fibroblast cells has been studied in vitro for the first time. For this aim, the cells were kept in DMEM/F-12 (Thermofisher Scientific 31331-028 medium for 7 days. The viability study was experimentally studied using the MTT (Thiazolyl Blue Tetrazolium Bromide method for 7 days. The cell viability of the laser beam welded sample has been detected to be higher than that of the base metal and the control based on 7th day data. According to the obtained results, it was revealed that laser beam welded and base metal AISI 2205 duplex stainless steel has been found suitable to study for biomedical applications. DOI: http://dx.doi.org/10.5755/j01.ms.24.2.18006

  16. Characterization of microstructure and texture across dissimilar super duplex/austenitic stainless steel weldment joint by super duplex filler metal

    Energy Technology Data Exchange (ETDEWEB)

    Eghlimi, Abbas, E-mail: a.eghlimi@ma.iut.ac.ir [Department of Materials Engineering, Isfahan University of Technology, Isfahan 84156-83111 (Iran, Islamic Republic of); Shamanian, Morteza [Department of Materials Engineering, Isfahan University of Technology, Isfahan 84156-83111 (Iran, Islamic Republic of); Eskandarian, Masoomeh [Department of Materials Engineering, Shiraz University, Shiraz 71348-51154 (Iran, Islamic Republic of); Zabolian, Azam [Department of Natural Resources, Isfahan University of Technology, Isfahan 84156-83111 (Iran, Islamic Republic of); Szpunar, Jerzy A. [Department of Mechanical Engineering, University of Saskatchewan, Saskatoon SK S7N 5A9 (Canada)

    2015-08-15

    In the present paper, microstructural changes across an as-welded dissimilar austenitic/duplex stainless steel couple welded by a super duplex stainless steel filler metal using gas tungsten arc welding process is characterized with optical microscopy and electron back-scattered diffraction techniques. Accordingly, variations of microstructure, texture, and grain boundary character distribution of base metals, heat affected zones, and weld metal were investigated. The results showed that the weld metal, which was composed of Widmanstätten austenite side-plates and allotriomorphic grain boundary austenite morphologies, had the weakest texture and was dominated by low angle boundaries. The welding process increased the ferrite content but decreased the texture intensity at the heat affected zone of the super duplex stainless steel base metal. In addition, through partial ferritization, it changed the morphology of elongated grains of the rolled microstructure to twinned partially transformed austenite plateaus scattered between ferrite textured colonies. However, the texture of the austenitic stainless steel heat affected zone was strengthened via encouraging recrystallization and formation of annealing twins. At both interfaces, an increase in the special character coincident site lattice boundaries of the primary phase as well as a strong texture with <100> orientation, mainly of Goss component, was observed. - Graphical abstract: Display Omitted - Highlights: • Weld metal showed local orientation at microscale but random texture at macroscale. • Intensification of <100> orientated grains was observed adjacent to the fusion lines. • The austenite texture was weaker than that of the ferrite in all duplex regions. • Welding caused twinned partially transformed austenites to form at SDSS HAZ. • At both interfaces, the ratio of special CSL boundaries of the primary phase increased.

  17. Aging behaviour of 25Cr-17Mn high nitrogen duplex stainless steel

    OpenAIRE

    Machado, I. F.; Padilha, A. F.

    2000-01-01

    The precipitation behaviour of a nickel free stainless steel containing 25% chromium, 17% manganese and 0.54% nitrogen, with duplex ferritic-austenitic microstructure, was studied using several complementary techniques of microstructural analysis after aging heat treatments between 600 and 1 000 degrees C for periods of lime between 15 and 6 000 min. During aging heat treatments, ferrite was decomposed into sigma phase and austenite by a eutectoid reaction, like in the Fe-Cr-Ni duplex stainle...

  18. The effects of laser welding parameters on the microstructure of ferritic and duplex stainless steels welds

    Science.gov (United States)

    Pekkarinen, J.; Kujanpää, V.

    This study is focused to determine empirically, which microstructural changes occur in ferritic and duplex stainless steels when heat input is controlled by welding parameters. Test welds were done autogenously bead-on-plate without shielding gas using 5 kW fiber laser. For comparison, some gas tungsten arc welds were made. Used test material were 1.4016 (AISI 430) and 1.4003 (low-carbon ferritic) type steels in ferritic steels group and 1.4162 (low-alloyed duplex, LDX2101) and 1.4462 (AISI 2205) type steels in duplex steels group. Microstructural changes in welds were identified and examined using optical metallographic methods.

  19. Fatigue crack propagation behavior and acoustic emission characteristics of the heat affected zone of super duplex stainless steel

    International Nuclear Information System (INIS)

    Do, Jae Yoon; Kim, Jin Hwan; Ahn, Seok Hwan; Park, In Duck; Kang, Chang Yong; Nam, Ki Woo

    2002-01-01

    Because duplex stainless steel shows the good strength and corrosion resistance properties, the necessity of duplex stainless steel, which has long life in severe environments, has been increased with industrial development. The fatigue crack propagation behavior of Heat Affected Zone(HAZ) has been investigated in super duplex stainless steel. The fatigue crack propagation rate of HAZ of super duplex stainless steel was faster than that of base metal of super duplex stainless steel. We also analysed acoustic emission signals during the fatigue test with time-frequency analysis method. According to the results of time-frequency analysis, the frequency ranges of 200-400 kHz were obtained by striation and the frequency range of 500 kHz was obtained due to dimple and separate of inclusion

  20. Determination of the chromium concentration of phase decomposition products in an aged duplex stainless steel

    International Nuclear Information System (INIS)

    Kuwano, Hisashi; Imamasu, Hisanao

    2006-01-01

    A commercial duplex stainless steel has been aged at 673 K for up to 55,000 h. The aging results in the phase decomposition of the ferrite in duplex stainless steel. The end products of the phase decomposition are a Fe-rich and a Cr-rich phase. The chromium concentration of these phases is determined by measuring the hyperfine magnetic field and the isomer shift using Moessbauer effect. The experimental results are compared with a phase diagram calculated for Fe-Cr-Ni ternary system at 673 K.

  1. Alpha prime effect on mechanical properties and corrosion resistance of UR 52N+ duplex stainless steel

    International Nuclear Information System (INIS)

    Fontes, Talita Filier

    2009-01-01

    Alpha prime phase leads to decreased corrosion resistance and mechanical properties losses of duplex stainless steels. In this work mechanical and electrochemical tests were performed in duplex stainless steel UR 52N+ aged at 475 degree C for various periods in order to determine the sensibility of these tests to alpha prime presence. Hardness tests showed a gradual increase in its values; on the other hand, impact tests revealed that the material aged for 12h losses about 80% of energy absorption capacity of the solution annealed sample. Notwithstanding cyclic polarization tests showed that significant changes are only noted for aging times greater than 96h. (author)

  2. Environmental fatigue behaviors of wrought and cast stainless steels in 310degC deoxygenated water

    International Nuclear Information System (INIS)

    Cho, Pyung-Yeon; Jang, Hun; Jang, Changheui; Jeong, Ill-Seok; Lee, Jae-Gon

    2009-01-01

    Environmental fatigue behaviors of wrought type 316LN stainless steel and cast CF8M stainless steel were investigated. Low cycle fatigue tests were performed in a 310degC deoxygenated water environment at a strain rate of 0.04%/s with various strain amplitudes. It was shown that the low cycle fatigue life of CF8M was slightly longer than that of 316LN. To understand the causes of the difference, fracture surface was observed and material factors like microstructure, mechanical properties, and chemical compositions of both materials were analyzed. In a duplex microstructure of CF8M, the fatigue crack growth was affected by barrier role of ferrite phase and acceleration role of microvoids in ferrite phase. Test results indicate that the former is greater than the latter, resulting in slower fatigue crack growth rate, or longer LCF lives in CF8M than in 316LN. (author)

  3. Transformation and Precipitation Kinetics in 30Cr10Ni Duplex Stainless Steel

    Science.gov (United States)

    Fazarinc, Matevz; Terčelj, Milan; Bombač, David; Kugler, Goran

    2010-09-01

    To improve the microstructure during casting, hot forming, and heat treatment of 30Cr10Ni duplex stainless steel, accurate data on the precipitation and transformation processes at high temperatures are needed. In this article, the precipitation and transformation processes at various aging times in the temperature range 873 K to 1573 K (600 °C to 1300 °C) were studied. The 30Cr10Ni ferrous alloy contains a relatively large amount of Cr, Ni, and C, which results in a complex microstructure. In addition to the ferrite, austenite, and sigma phase, the M23C6 and MC carbides were also observed in the microstructure. The precipitation of the sigma phase was observed after just 3 minutes of aging, and after 30 minutes of aging at approximately 1053 K (780 °C), its fraction exceeded 40 pct. An intensive austenite-to-ferrite transformation was observed above 1423 K (1150 °C). Optical microscopy, energy-dispersive X-ray spectroscopy (EDS), electron backscattered diffraction (EBSD), and X-ray diffraction (XRD), as well as micro-indentation hardness, hardness, impact toughness, and tensile tests, were carried out to evaluate the obtained microstructures of aged samples.

  4. Non-destructive evaluation of thermal aging embrittlement of duplex stainless steels

    International Nuclear Information System (INIS)

    Yi, Y.S.; Tomobe, T.; Watanabe, Y.; Shoji, T.

    1993-01-01

    The non-destructive evaluation procedure for detecting thermal aging embrittlement of cast duplex stainless steels has been investigated. As a novel measurement technique for the thermal aging embrittlement, an electrochemical method was used and anodic polarization behaviors were measured on new, service exposed, and laboratory aged materials and then were compared with the results of the mechanical tests and microstructural changes. During the polarization experiments performed in potassium hydroxide solution (KOH), M 23 C 6 carbides on phase boundary were preferentially dissolved, which was comfirmed by the SEM after polarization measurements. The preferential dissolution of M 23 C 6 carbides were obtained. Also, the non-destructive measurement and evaluation method of spinodal decomposition, which has been known as the primary mechanism of embrittlement inferrite phase, was reviewed. When the materials, where spinodal decomposition occurred, were polarized in an acetic acid solution (CH 3 COOH), larger critical anodic current densities were observed than those observed on new materials, and these results were consistent with the result of the microhardness measurement. Concerning these polarization results, a critical electric charge, which was required for stable passive films in passive metals, was defined and the relationship between the microstructural changes and this charge amount was reviewed under various polarization conditions in order to verify the polarization mechanism of the spinodally decomposed ferrite phase

  5. Characterization of duplex stainless steel weld metals obtained by hybrid plasma-gas metal arc welding

    Directory of Open Access Journals (Sweden)

    Koray Yurtisik

    2013-09-01

    Full Text Available Despite its high efficiency, autogenous keyhole welding is not well-accepted for duplex stainless steels because it causes excessive ferrite in as-welded duplex microstructure, which leads to a degradation in toughness and corrosion properties of the material. Combining the deep penetration characteristics of plasma arc welding in keyhole mode and metal deposition capability of gas metal arc welding, hybrid plasma - gas metal arc welding process has considered for providing a proper duplex microstructure without compromising the welding efficiency. 11.1 mm-thick standard duplex stainless steel plates were joined in a single-pass using this novel technique. Same plates were also subjected to conventional gas metal arc and plasma arc welding processes, providing benchmarks for the investigation of the weldability of the material. In the first place, the hybrid welding process enabled us to achieve less heat input compared to gas metal arc welding. Consequently, the precipitation of secondary phases, which are known to be detrimental to the toughness and corrosion resistance of duplex stainless steels, was significantly suppressed in both fusion and heat affected zones. Secondly, contrary to other keyhole techniques, proper cooling time and weld metal chemistry were achieved during the process, facilitating sufficient reconstructive transformation of austenite in the ferrite phase.

  6. A morphological evaluation of a duplex stainless steel processed by high energy Ball Mill

    International Nuclear Information System (INIS)

    Yonekubo, Ariane Emi; Cintho, Osvaldo Mitsuyuki; Aguiar, Denilson Jose Marcolino de; Capocchi, Jose Deodoro Trani

    2009-01-01

    The duplex stainless steels are formed by a ferrite and austenite mixture, giving them a combination of properties. Commercially, these steels are hot rolled, developing an anisotropic, alternated ferrite and austenite elongated lamellae microstructure. In this work, a duplex stainless steel was produced by the mixture of elementary powders with the composition Fe-19.5Cr-5Ni processed in an ATTRITOR ball mill during periods up to 15 hours. The powders obtained were compressed in specimens and were heat treated in the temperatures of 900, 1050 and 1200 °C during 1 hour and analysed by x ray diffraction, optic microscopy, scanning electron microscopy and energy dispersion spectroscopy. An optimized microstructure with ultrafine, equiaxial and regular duplex microstructure was obtained in the 15 hour milling and 1200 °C heat treatment. Afterwards, a commercially super duplex stainless steel UNS S32520 was aged at 800 °C aiming the precipitation of σ phase in order to reduce its toughness and then, milled in SPEX mill. The resulting microstructure was a very fine duplex type with irregular grain boundary morphology duo to the grain growth barrier promoted by the renascent σ phase particles during sintering process. (author)

  7. Effect of aging on impact properties of ASTM A890 Grade 1C super duplex stainless steel

    International Nuclear Information System (INIS)

    Martins, Marcelo; Forti, Leonardo Rodrigues Nogueira

    2008-01-01

    Super duplex stainless steels in the solution annealed condition are thermodynamically metastable systems which, when exposed to heat, present a strong tendency to 'seek' the most favorable thermodynamic condition. The main purpose of this study was to characterize the microstructure of a super duplex stainless steel in the as cast and solution annealed conditions, and to determine the influence of aging heat treatments on its impact strength, based on Charpy impact tests applied to V-notched test specimens. The sigma phase was found to begin precipitating at heat treatment temperatures above 760 deg. C and to dissolve completely only above 1040 deg. C, with the highest peak concentration of this phase appearing at close to 850 deg. C. Heat treatments conducted at temperatures of 580 deg. C to 740 deg. C led to a reduction of the energy absorbed in the Charpy impact test in response to the precipitation of a particulate phase with particle sizes ranging from 0.5 μm to 1.0 μm, with a chromium and iron-rich chemical composition

  8. Development status of ultrasonic test techniques for cast stainless steel

    International Nuclear Information System (INIS)

    Nishikawa, Yoshito

    2015-01-01

    Ultrasonic testing has been thought to be difficult to apply to cast stainless steel which is used as the material for the main coolant pipes in pressurized water reactors (PWRs). An ultrasonic testing technique using large aperture twin crystal transducers was developed in INSS for application to inspection of the main coolant pipes. The method was evaluated in an application to detect circumferential and axial defects in the cast stainless steel pipes. It was found that (1) the defects could be detected which had a depth that was so small that their evaluation was not required; and (2) depth sizing and length sizing of detected defects were also possible. (author)

  9. Investigation of Selected Surface Integrity Features of Duplex Stainless Steel (DSS) after Turning

    Czech Academy of Sciences Publication Activity Database

    Krolczyk, G.; Nieslony, P.; Legutko, S.; Hloch, Sergej; Samardžić, I.

    2015-01-01

    Roč. 54, č. 1 (2015), s. 91-94 ISSN 0543-5846 Institutional support: RVO:68145535 Keywords : duplex stainless steel * machining * turning * surface integrity * surface roughness Subject RIV: JQ - Machines ; Tools Impact factor: 0.959, year: 2014 http://hrcak.srce.hr/126702

  10. The σ phase formation in annealed UNS S31803 duplex stainless steel: Texture aspects

    International Nuclear Information System (INIS)

    Souza, C.M.; Abreu, H.F.G.; Tavares, S.S.M.; Rebello, J.M.A.

    2008-01-01

    The influence of sigma phase precipitation on the texture of austenite in a duplex stainless steel UNS S31803 was investigated. Sigma phase quantification was precisely performed by electron backscattered scanning diffraction (EBSD) for some conditions. It was found that the increase of the sigma phase precipitation enhances the amount of Brass texture in the austenite phase

  11. Low-Temperature Mechanical Behavior of Super Duplex Stainless Steel with Sigma Precipitation

    OpenAIRE

    Kim, Seul-Kee; Kang, Ki-Yeob; Kim, Myung-Soo; Lee, Jae-Myung

    2015-01-01

    Experimental studies in various aspects have to be conducted to maintain stable applications of super duplex stainless steels (SDSS) because the occurrence rate of sigma phase, variable temperature and growth direction of sigma phase can influence mechanical performances of SDSS. Tensile tests of precipitated SDSS were performed under various temperatures to analyze mechanical and morphological behavior.

  12. Low-Temperature Mechanical Behavior of Super Duplex Stainless Steel with Sigma Precipitation

    Directory of Open Access Journals (Sweden)

    Seul-Kee Kim

    2015-09-01

    Full Text Available Experimental studies in various aspects have to be conducted to maintain stable applications of super duplex stainless steels (SDSS because the occurrence rate of sigma phase, variable temperature and growth direction of sigma phase can influence mechanical performances of SDSS. Tensile tests of precipitated SDSS were performed under various temperatures to analyze mechanical and morphological behavior.

  13. Influence of surface texture on the galling characteristics of lean duplex and austenitic stainless steels

    DEFF Research Database (Denmark)

    Wadman, Boel; Eriksen, J.; Olsson, M.

    2010-01-01

    Two simulative test methods were used to study galling in sheet forming of two types of stainless steel sheet: austenitic (EN 1.4301) and lean duplex LDX 2101 (EN 1.4162) in different surface conditions. The pin-on-disc test was used to analyse the galling resistance of different combinations of ...

  14. Yield stress of duplex stainless steel specimens estimated using a compound Hall–Petch equation

    Directory of Open Access Journals (Sweden)

    Noriaki Hirota, Fuxing Yin, Tsukasa Azuma and Tadanobu Inoue

    2010-01-01

    Full Text Available In this study, the 0.2% yield stress of duplex stainless steel was evaluated using a compound Hall–Petch equation. The compound Hall–Petch equation was derived from four types of duplex stainless steel, which contained 0.2–64.4 wt% δ-ferrite phase, had different chemical compositions and were annealed at different temperatures. Intragranular yield stress was measured with an ultra-microhardness tester and evaluated with the yield stress model proposed by Dao et al. Grain size, volume fraction and texture were monitored by electron backscattering diffraction measurement. The kγ constant in the compound equation for duplex stainless steel agrees well with that for γ-phase SUS316L steel in the temperature range of 1323–1473 K. The derived compound Hall–Petch equation predicts that the yield stress will be in good agreement with the experimental results for the Cr, Mn, Si, Ni and N solid-solution states. We find that the intragranular yield stress of the δ-phase of duplex stainless steel is rather sensitive to the chemical composition and annealing conditions, which is attributed to the size misfit parameter.

  15. Effect of welding processes on corrosion resistance of UNS S31803 duplex stainless steel

    International Nuclear Information System (INIS)

    Chiu, Liu Ho; Hsieh, Wen Chin

    2003-01-01

    An attractive combination of corrosion resistance and mechanical properties in the temperature range -50 to 250 .deg. C is offered by duplex stainless steel. However, undesirable secondary precipitation phase such as σ, γ 2 and Cr 2 N may taken place at the cooling stage from the welding processes. Therefore, this paper describes the influence of different welding procedures such as manual metal arc welding (MMA), tungsten inert gas welding (TIG) and vacuum brazing on corrosion resistance of the welded joint for UNS S31803 duplex stainless steel. Microstructure and chemical compositions of the welded joint were examined. The weight loss of specimens immersed in 6% FeCl 3 solution at 47.5 .deg. C for 24-hours was determined and used to evaluate the pitting resistance of duplex stainless steel and their welds. The region of heat-affected zone of specimen obtained by the MMA is much wider than that resulted from TIG, therefore, the weight loss of welds by MMA was larger than that of weld by TIG. The weight loss of brazed specimens cooled from slow cooling rate was larger than those of specimens cooled from high cooling rate, because the precipitation of σ phase. Beside that, the weight loss of brazed specimen is greater than those of the welded specimens. The galvanic corrosion was observed in brazed duplex stainless steel joints in the chloride solution

  16. Influence of the filler material on the pitting corrosion in welded duplex stainless

    International Nuclear Information System (INIS)

    Munez, C. J.; Utrilla, M. V.; Urena, A.; Otero, E.

    2007-01-01

    In this work, it has been studied the pitting corrosion resistance of welding duplex stainless steel 2205. Unions were made by GMAW process with different fillers: duplex ER 2209 and two austenitic (ER 316LSi and ER 308LSi). the microstructure obtained with the duplex ER 2209 filler is similar to the duplex 2205 base material, but the unions produced with the austenitic fillers cause a decrease of the phases relationα/γ. To evaluate the influence of the filler on the weld, the pitting corrosion resistance was determined by electrochemical critical pitting temperature test (TCP) and the mechanical properties by the hardness. The phases imbalance produced for the dissimilar fillers bring out a variation of the pitting corrosion resistance and the mechanical properties. (Author)

  17. Microstructure analysis of AISI 304 stainless steel produced by twin-roll thin strip casting process

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    The microstructure of AISI 304 austenite stainless steel fabricated by the thin strip casting process were investigated using optical microscope, scanning electron microscope (SEM), transmission electron microscope (TEM), and X-ray diffraction (XRD).The microstructures of the casting strips show a duplex structure consisting of delta ferrite and austenite. The volume fraction of the delta ferrite is about 9.74vol% at the center and 6.77vol% at the surface of the casting thin strip, in vermicular and band shapes. On account of rapid cooling and solidification in the continuous casting process, many kinds of inclusions and precipitates have been found. Most of the inclusions and precipitates are spherical complex compounds consisting of oxides, such as, SiO2, MnO, Al2O3,Cr2O3,and FeO or their multiplicity oxides of MnO·Al2O3,2FeO·SiO2, and 2MnO·SiO2. Many defects including dislocations and stacking faults have also formed during the rapid cooling and solidification process, which is helpful to improve the mechanical properties of the casting strips.

  18. Influence of sigma-phase formation on the localized corrosion behavior of a duplex stainless steel

    International Nuclear Information System (INIS)

    Adhe, K.N.; Kain, V.; Madangopal, K.; Gadiyar, H.S.

    1996-01-01

    Because of their austenitic-ferritic microstructures, duplex stainless steels offer a good combination of mechanical and corrosion resistance properties. However, heat treatments can lower the mechanical strength of these stainless steels as well as render them susceptible to intergranular corrosion (IGC) and pitting corrosion. In this study, a low-carbon (0.02%) duplex stainless steel is subjected to various heat treatments at 450 to 950 C for 30 min to 10 h. The heat-treated samples than undergo ASTM IGC and pitting corrosion tests, and the results are correlated with the microstructures obtained after each heat treatment. In the absence of Cr 23 C 6 precipitation, σ-phase precipitates render this duplex stainless steel susceptible to IGC and pitting corrosion. Even submicroscopic σ-phase precipitates are deleterious for IGC resistance. Longer-duration heat treatments (at 750 to 850 C) induce chromium diffusion to replenish the chromium-depleted regions around the σ-phase precipitates and improve IGC resistance; pitting resistance, however, is not fully restored. Various mechanisms of σ-phase formation are discussed to show that regions adjacent to σ-phase are depleted of chromium and molybdenum. The effect of chemical composition (pitting resistance equivalent) on the pitting resistance of various stainless steels is also noted

  19. Corrosion studies of austenitic and duplex stainless steels in aqueous lithium bromide solution at different temperatures

    International Nuclear Information System (INIS)

    Igual Munoz, A.; Garcia Anton, J.; Lopez Nuevalos, S.; Guinon, J.L.; Perez Herranz, V.

    2004-01-01

    The corrosion behavior of three stainless steels EN 14311, EN 14429 (austenitic stainless steels) and EN 14462 (duplex stainless steel) was studied in a commercial LiBr solution (850 g/l LiBr solution containing chromate as inhibitor) at different temperatures (25, 50, 75 and 85 deg C) by electrochemical methods. Open circuit potentials shifted towards more active values as temperature increased, while corrosion potentials presented the opposite tendency. The most resistant alloys to general corrosion were EN 14429 and EN 14462 because they had the lowest corrosion current for all temperatures. In all the cases corrosion current increases with temperature. Pitting corrosion resistance is improved by the EN 14462, which presented the highest pitting potential, and the lowest passivation current for the whole range of temperatures studied. The duplex alloy also presents the worst repassivation behavior (in terms of the narrowest difference between corrosion potential and pitting potential); it does not repassivate from 50 deg C

  20. Low temperature plasma carburizing of AISI 316L austenitic stainless steel and AISI F51 duplex stainless steel

    OpenAIRE

    Pinedo,Carlos Eduardo; Tschiptschin,André Paulo

    2013-01-01

    In this work an austenitic AISI 316L and a duplex AISI F51 (EN 1.4462) stainless steel were DC-Plasma carburized at 480ºC, using CH4 as carbon carrier gas. For the austenitic AISI 316L stainless steel, low temperature plasma carburizing induced a strong carbon supersaturation in the austenitic lattice and the formation of carbon expanded austenite (γC) without any precipitation of carbides. The hardness of the carburized AISI 316L steel reached a maximum of 1000 HV due to ∼13 at% c...

  1. Low temperature plasma carburizing of AISI 316L austenitic stainless steel and AISI F51 duplex stainless steel

    OpenAIRE

    Pinedo, Carlos Eduardo; Tschiptschin, André Paulo

    2013-01-01

    In this work an austenitic AISI 316L and a duplex AISI F51 (EN 1.4462) stainless steel were DC-Plasma carburized at 480ºC, using CH4 as carbon carrier gas. For the austenitic AISI 316L stainless steel, low temperature plasma carburizing induced a strong carbon supersaturation in the austenitic lattice and the formation of carbon expanded austenite (γC) without any precipitation of carbides. The hardness of the carburized AISI 316L steel reached a maximum of 1000 HV due to ∼13 at% carbon super...

  2. Internal stresses in an austeno-ferritic duplex stainless steel

    International Nuclear Information System (INIS)

    Verhaeghe, B.; Brechet, Y.; Louchet, F.; Massoud, J.P.; Touzeau, D.

    1996-04-01

    Austeno-ferritic duplex steels possess microstructures containing comparable volume fractions of hard and soft phases which are bi-percolated. They are therefore liable to develop large internal stresses during straining. The evolution and the relaxation of these stresses and the occurrence of damage are characterized using Bauschinger tests. Thermally aged and non-aged material behaviour are compared. Plastic flow in the hard phase is shown to be significantly efficient in releasing these internal stresses. (authors). 15 refs., 8 figs

  3. Kinetics and mechanism of thermal aging embrittlement of duplex stainless steels

    International Nuclear Information System (INIS)

    Chung, H.M.; Chopra, O.K.

    1987-06-01

    Microstructural characteristics of long-term-aged cast duplex stainless steel specimens from eight laboratory heats and an actual component from a commercial boiling water reactor have been investigated by scanning electron microscopy (SEM), transmission electron microscopy (TEM), small angle neutron scattering (SANS), and atom probe field ion microscopy (APFIM) techniques. Three precipitate phases, i.e., Cr-rich α' and the Ni- and Si-rich G phase, and γ 2 austenite, have been identified in the ferrite matrix of the aged specimens. For CF-8 grade materials, M 23 C 6 carbides were identified on the austenite-ferrite boundaries as well as in the ferrite matrix for aging at ≥ 450 0 C. It has been shown that Si, C, and Mo contents are important factors that influence the kinetics of the G-phase precipitation. However, TEM and APFIM analyses indicate that the embrittlement for ≤400 0 C aging is primarily associated with Fe and Cr segregation in ferrite by spinodal decomposition. For extended aging, e.g., 6 to 8 years at 350 to 400 0 C, large platelike α' formed by nucleation and growth from the structure produced by the spinodal decomposition. The Cr content appears to play an important role either to promote the platelike α' (high Cr content) or to suppress the α' in favor of γ 2 precipitation (low Cr). Approximate TTT diagrams for the spinodal, α', G, γ 2 , and the in-ferrite M 23 C 6 have been constructed for 250 to 450 0 C aging. Microstructural modifications associated with a 550 0 C reannealing and a subsequent toughness restoration are also discussed. It is shown that the toughness restoration is associated primarily with the dissolution of the Cr-rich region in ferrite

  4. Effect of solution treatment on microstructure and properties of duplex stainless steel

    Science.gov (United States)

    Wang, X. Y.; Luo, J. M.; Huang, L. Q.; Wang, H. B.; Ma, C. W.

    2017-09-01

    The influence of solution treatment on microstructure and properties of 2205 duplex stainless steel (DSS) was studied. The microstructure, precipitates and corrosion resisting property were observed and analyzed by means of optical microscopy (OM), scanning electron microscopy (SEM) and electrochemical methods. The results showed that a large number of brittle σ-phase precipitates, which deteriorate the plasticity and corrosion resistance of the material, were easy to produce in the duplex stainless steel under the low temperature. The precipitation of σ-phase can be decreased and the plasticity and corrosion resistance can be improved by increasing solution temperature. In addition, the ferrite content increases with the increase of solution temperature, while less affected by cooling rate.

  5. Microstructure and mechanical properties of friction stir welded SAF 2507 super duplex stainless steel

    International Nuclear Information System (INIS)

    Sato, Y.S.; Nelson, T.W.; Sterling, C.J.; Steel, R.J.; Pettersson, C.-O.

    2005-01-01

    The microstructure and mechanical properties of friction stir (FS) welded SAF 2507 super duplex stainless steel were examined. High-quality, full-penetration welds were successfully produced in the super duplex stainless steel by friction stir welding (FSW) using polycrystalline cubic boron nitride (PCBN) tool. The base material had a microstructure consisting of the ferrite matrix with austenite islands, but FSW refined grains of the ferrite and austenite phases in the stir zone through dynamic recrystallisation. Ferrite content was held between 50 and 60% throughout the weld. The smaller grain sizes of the ferrite and austenite phases caused increase in hardness and strength within the stir zone. Welded transverse tensile specimen failed near the border between the stir zone and TMAZ at the retreating side as the weld had roughly the same strengths as the base material

  6. Paraequilibrium Carburization of Duplex and Ferritic Stainless Steels

    Science.gov (United States)

    Michal, G. M.; Gu, X.; Jennings, W. D.; Kahn, H.; Ernst, F.; Heuer, A. H.

    2009-08-01

    AISI 301 and E-BRITE stainless steels were subjected to low-temperature (743 K) carburization experiments using a commercial technology developed for carburization of 316 austenitic stainless steels. The AISI 301 steel contained ~40 vol pct ferrite before carburization but had a fully austenitic hardened case, ~20- μm thick, and a surface carbon concentration of ~8 at. pct after treatment; this “colossal” paraequilibrium carbon supersaturation caused an increase in lattice parameter of ~3 pct. The E-BRITE also developed a hardened case, 12- to 18- μm thick, but underwent a more modest (~0.3 pct) increase in lattice parameter; the surface carbon concentration was ~10 at. pct. While the hardened case on the AISI 301 stainless steel appeared to be single-phase austenite, evidence for carbide formation was apparent in X-ray diffractometer (XRD) scans of the E-BRITE. Paraequilibrium phase diagrams were calculated for both AISI 301 and E-BRITE stainless steels using a CALPHAD compound energy-based interstitial solid solution model. In the low-temperature regime of interest, and based upon measured paraequilibrium carbon solubilities, more negative Cr-carbon interaction parameters for austenite than those in the current CALPHAD data base may be appropriate. A sensitivity analysis involving Cr-carbon interaction parameters for ferrite found a strong dependence of carbon solubility on relatively small changes in the magnitude of these parameters.

  7. Microstructural characterization of second phase regions in cast stainless steels

    International Nuclear Information System (INIS)

    Hoelzer, D.; Kenik, E.A.; Rowcliffe, A.F.; Busby, J.; Vitek, J.M.

    2007-01-01

    Full text of publication follows: Cast austenitic stainless steels offer the possibility of directly producing large and/or relatively complex structures, such as the first wall shield modules or the divertor cassette for the International Tokamak Experimental Reactor (ITER). Unfortunately, one of the inherent problems associated with casting stainless steel, especially large castings, is the formation of coarse dendrites with possibly inhomogeneously distributed second phases separated by up to several hundred microns in the microstructure. These microstructural features result from temperature and composition gradients that develop during solidification and subsequent cooling. However, detailed characterization of the second phase regions in the cast microstructures can be quite challenging to techniques such as transmission electron microscopy (TEM), which is useful for phase identification. furthermore, the information about the phases that may be present in the cast microstructures, both equilibrium and nonequilibrium, is important as input as well as for confirming predictions made by computational thermodynamics and solidification modeling. In this study, the investigation of second phase regions that formed in a large cast of a 316 stainless steel (equivalent to CF3M) will be presented and compared to simulations of the phases predicted by computational thermodynamic modeling of the solidification process. The preliminary TEM investigation of the cast microstructure was performed with specimens that were prepared by jet-polishing of 3 mm diameter discs. Although this approach allowed for the identification of the sigma and chi phases, which was consistent with the simulations, it was not suitable for detailed analysis of the second phase regions since these specimens often contained only grains of the gamma austenite phase. A better approach for preparing TEM specimens consisted of strategically lifting small sections of material from second phase regions

  8. Eddy Current Transducer Dedicated for Sigma Phase Evaluation in Duplex Stainless Steel

    Directory of Open Access Journals (Sweden)

    Grzegorz Psuj

    2012-01-01

    Full Text Available The paper describes a new transducer dedicated for evaluation of a duplex stainless steel (DSS. Different phases which exist in DSS have influence on mechanical as well as on electrical properties. Therefore, an eddy current transducer was utilized. In order to achieve high sensitivity, a differential type of the transducer was selected. The performance of the transducer was verified by utilizing the samples which had a different amount of sigma phase.

  9. Investigation of the physical parameters of duplex stainless steel (DSS surface integrity after turning

    Directory of Open Access Journals (Sweden)

    G. Krolczyk

    2015-01-01

    Full Text Available The article presents the influence of machining parameters on the microhardness of surface integrity (SI after turning by means of a coated sintered carbide wedge with a coating with ceramic intermediate layer. The investigation comprised the influence of cutting speed on the SI microhardness in dry machining. The material under investigation was duplex stainless steel with two-phase ferritic-austenitic structure. The results obtained allow for conclusions concerning the exploitation features of processed machine parts.

  10. Influence of cold worked layer on susceptibility to stress corrosion of duplex stainless steel

    International Nuclear Information System (INIS)

    Labanowski, J.; Ossowska, A.; Cwiek, J.

    2001-01-01

    Stress corrosion cracking resistance of cold worked layers on duplex stainless steel was investigated. The surface layers were performed through burnishing treatment. Corrosion tests were performed with the use of Slow Strain Rate Test technique in boiling 35% MgCl 2 solution. It has been shown that burnishing treatment increases corrosion resistance of steel. The factor that improves stress corrosion cracking resistance is crack incubation time. (author)

  11. Influence of the Martensitic Transformation on the Microscale Plastic Strain Heterogeneities in a Duplex Stainless Steel

    Science.gov (United States)

    Lechartier, Audrey; Martin, Guilhem; Comby, Solène; Roussel-Dherbey, Francine; Deschamps, Alexis; Mantel, Marc; Meyer, Nicolas; Verdier, Marc; Veron, Muriel

    2017-01-01

    The influence of the martensitic transformation on microscale plastic strain heterogeneity of a duplex stainless steel has been investigated. Microscale strain heterogeneities were measured by digital image correlation during an in situ tensile test within the SEM. The martensitic transformation was monitored in situ during tensile testing by high-energy synchrotron X-ray diffraction. A clear correlation is shown between the plasticity-induced transformation of austenite to martensite and the development of plastic strain heterogeneities at the phase level.

  12. Relationship between microstructure and fracture types in a UNS S32205 duplex stainless steel

    Directory of Open Access Journals (Sweden)

    Maria Victoria Biezma

    2013-01-01

    Full Text Available Duplex stainless steels are susceptible to the formation of sigma phase at high temperature which could potentially be responsible for catastrophic service failure of components. Thermal treatments were applied to duplex stainless steels in order to promote the precipitation of different fractions of sigma phase into a ferrite-austenite microstructure. Quantitative image analysis was employed to characterize the microstructure and Charpy impact tests were used in order to evaluate the mechanical degradation caused by sigma phase presence. The fracture morphology of the Charpy test specimens were thoroughly observed in SEM, looking for a correlation between the microstructure and the fracture types in UNS S32205 duplex stainless steel. The main conclusion is the strong embrittlement effect of sigma phase since it is possible to observe a transition from transgranular fracture to intergranular fracture as increases the percentage of sigma phase. Thus, the mixed modes of fracture are predominant in the present study with high dependence on sigma phase percentages obtained by different thermal treatments.

  13. Ultrasonic Characterization And Micro-Structural Studies On 2205 Duplex Stainless Steel In Thermal Variations

    Directory of Open Access Journals (Sweden)

    Bernice Victoria

    2015-08-01

    Full Text Available Abstract Due to increasing concern on potential impact of materials on human health and environment the materials used in hygienic applications should be durable corrosion resistant clean surface etc. Type 2205 duplex stainless steel is a preferred material for use in biomedical pharmaceutical nuclear pressure vessels chemical tankers etc. it exhibits good mechanical strength and high resistance to corrosion. The strength toughness hardness of such materials are usually determined by destructive tests. However continuous destructive measurements are generally difficult to perform during the productive process which creates a need for a fast and easy nondestructive method of material characterization. Microstructural changes in duplex stainless steel due to changes in annealing temperature are characterized by ultrasonic pulse echo technique and optical microscopy. Type 2205 duplex stainless steel are heat treated at 1000 deg C 1050 deg C 1100 deg C 1150 deg C and 1200 deg C for 15 min and water quenched. There is an appreciable change in the morphology of all the heat treated samples and the ultrasonic velocity is dependent on both ferrite and austenite ratio and the grain size.

  14. Nitride alloy layer formation of duplex stainless steel using nitriding process

    Science.gov (United States)

    Maleque, M. A.; Lailatul, P. H.; Fathaen, A. A.; Norinsan, K.; Haider, J.

    2018-01-01

    Duplex stainless steel (DSS) shows a good corrosion resistance as well as the mechanical properties. However, DSS performance decrease as it works under aggressive environment and at high temperature. At the mentioned environment, the DSS become susceptible to wear failure. Surface modification is the favourable technique to widen the application of duplex stainless steel and improve the wear resistance and its hardness properties. Therefore, the main aim of this work is to nitride alloy layer on the surface of duplex stainless steel by the nitriding process temperature of 400°C and 450°C at different time and ammonia composition using a horizontal tube furnace. The scanning electron microscopy and x-ray diffraction analyzer are used to analyse the morphology, composition and the nitrided alloy layer for treated DSS. The micro hardnesss Vickers tester was used to measure hardness on cross-sectional area of nitrided DSS. After nitriding, it was observed that the hardness performance increased until 1100 Hv0.5kgf compared to substrate material of 250 Hv0.5kgf. The thickness layer of nitride alloy also increased from 5μm until 100μm due to diffusion of nitrogen on the surface of DSS. The x-ray diffraction results showed that the nitride layer consists of iron nitride, expanded austenite and chromium nitride. It can be concluded that nitride alloy layer can be produced via nitriding process using tube furnace with significant improvement of microstructural and hardness properties.

  15. Materials Integrity Analysis for Application of Hyper Duplex Stainless Steels to Korean Nuclear Power Plants

    International Nuclear Information System (INIS)

    Chang, Hyun Young; Park, Heung Bae; Park, Yong Soo; Kim, Soon Tae; Kim, Young Sik; Kim, Kwang Tae; Jhang, Yoon Young

    2010-01-01

    Hyper duplex stainless steels have been developed in Korea for the purpose of application to the seawater system of Korean nuclear power plants. This system supplies seawater to cooling water heat exchanger tubes, related pipes and chlorine injection system. In normal operation, seawater is supplied to heat exchanger through the exit of circulating water pump headers, and the heat exchanged sea water is extracted to the discharge pipes in circulating water system connected to the circulating water discharge lines. The high flow velocity of some part of seawater system in nuclear power plants accelerates damages of components. Therefore, high strength and high corrosion resistant steels need to be applied for this environment. Hyper duplex stainless steel (27Cr-7.0Ni-2.5Mo-3.2W-0.35N) has been newly developed in Korea and is being improved for applying to nuclear power plants. In this study, the physical and mechanical properties and corrosion resistance of newly developed materials are quantitatively evaluated in comparative to commercial stainless steels in other countries. The properties of weld and HAZ (heat affected zone) are analyzed and the best compositions are suggested. The optimum conditions in welding process are derived for ensuring the volume fraction of ferrite(α) and austenite(γ) in HAZ and controlling weld cracks. For applying these materials to the seawater heat exchanger, CCT and CPT in weldments are measured. As a result of all experiments, it was found that the newly developed hyper duplex stainless steel WREMBA has higher corrosion resistance and mechanical properties than those of super austenitic stainless steels including welded area. It is expected to be a promising material for seawater systems of Korean nuclear power plants

  16. Intragranular Chromium Nitride Precipitates in Duplex and Superduplex Stainless Steel

    OpenAIRE

    Iversen, Torunn Hjulstad

    2012-01-01

    Intragranular chromium nitrides is a phenomenon with detrimental effects on material properties in superduplex stainless steels which have not received much attention. Precipitation of nitrides occurs when the ferritic phase becomes supersaturated with nitrogen and there is insufficient time during cooling for diffusion of nitrogen into austenite. Heat treatment was carried out at between 1060◦C and 1160◦C to study the materials susceptibility to nitride precipitation with...

  17. Investigation of Cr-Ni duplex stainless steel

    International Nuclear Information System (INIS)

    Lu Shiying

    1985-01-01

    At temperatures of 450 - 750 0 C, a laminate-shaped intermetallic phase Fe3Cr3Mo2Si2 has been observed. Intergranular brittle fracture is due to the precipitation of the Fe3Cr3Mo2SI2 phase, but quasi-cleavage fracture is connected with the precipitation of chi and σ phases. The formation of chi and σ during aging at 750 - 900 0 C results in a drastic decrease of the SCC resistance of Cr18Ni5 steel. In order to avoid a fully ferritic microstructure in Cr18Ni5 duplex steel after heating at high temperature or welding, the K value must be kept to 0.42 for thin wall tube. The decrease in SCC resistance after cold deformation is not due to the formation of strain-induced martensite but is connected with significant reduction in the resistance to pitting corrosion. (author)

  18. Recent Developments of Advanced Austenitic and Duplex Stainless Steels for Oil and Gas Industry

    Science.gov (United States)

    Chai, Guocai; Kangas, Pasi

    The demands for fuel and the development of the fuel exploitation processes have made it economically possible to produce oil-gas from deeper and more corrosive wells where the parameters such as high chloride, H2S or CO2 content, high temperature and pressure, erosion and bioactivities in seawater should be considered. In these applications, special grades of stainless steels with greater corrosion resistance at a broad range of temperatures and high strength have to be used to meet the requirements. This paper provides an overview on the development, properties and applications of these advanced materials for oil & gas industry. They include recently developed advanced super austenitic stainless steels with high Mo, Ni, Cr and N contents with a PRE (pitting resistance equivalent) number up to 52 and hyper duplex stainless steels.

  19. SCC growth behavior of cast stainless steels in high-temperature water. Influences of corrosion potential, steel type, thermal aging and cold-work

    International Nuclear Information System (INIS)

    Yamada, Takuyo; Terachi, Takumi; Miyamoto, Tomoki; Arioka, Koji

    2011-01-01

    Recent studies on crack growth rate (CGR) measurement in oxygenated high-temperature pure water conditions, such as normal water chemistry (NWC) in BWRs, using compact tension (CT) type specimens have shown that stainless steel weld metal are susceptible to stress corrosion cracking (SCC). On the other hand, the authors reported that no significant SCC growth was observed on stainless steel weld metals in PWR primary water at temperatures from 250degC to 340degC. Cast austenitic stainless steels are widely used in light water reactors, and there is a similarity between welded and cast stainless steels in terms of the microstructure of the ferrite/austenite duplex structure. However, there are a few reports giving CGR data on cast stainless steels in the BWRs and PWRs. The principal purpose of this study was to examine the SCC growth behavior of cast stainless steels in simulated PWR primary water. A second objective was to examine the effects on SCC growth in hydrogenated and oxygenated water environments at 320degC of: (1) corrosion potential; (2) steels type (Mo in alloy); (3) thermal-aging (up to 400degC x 40 kh); and (4) cold-working (10%). The results were as follows: (1) No significant SCC growth was observed on all types of cast stainless steels: aged (400degC x 40 kh) of SCS14A and SCS13A and 10% cold-working, in hydrogenated (low-potential) water at 320degC. (2) Aging at 400degC x 40 kh SCS14A (10%CW) markedly accelerated the SCC growth of cast material in high-potential water at 320degC, but no significant SCC growth was observed in the hydrogenated water, even after long-term thermal aging (400degC x 40 kh). (3) Thus, cast stainless steels have excellent SCC resistance in PWR primary water. (4) On the other hand, significant SCC growth was observed on all types of cast stainless steels: 10%CW SCS14A and SCS13A, in 8 ppm-oxygenated (high-potential) water at 320degC. (5) No large difference in SCC growth was observed between SCS14A (Mo) and SCS13A. (6) No

  20. Passivation of duplex stainless steel in solutions simulating chloride-contaminated concrete

    Directory of Open Access Journals (Sweden)

    Takenouti, H.

    2007-12-01

    Full Text Available Most studies published to date on the corrosion behaviour of stainless reinforcing steel are based on austenitic steel. The market presence of corrugated duplex steel is growing, however. The present study compared passivity in 2205 type duplex and 304 type austenitic stainless steel. Polarization tests in chloride-containing Ca(OH2 solutions confirmed the exceptional performance of duplex steels. X-ray photoelectronic spectroscopy (XPS showed that the passive layer generated on duplex stainless steel in media simulating concrete pore solutions had a higher Cr content than the layer formed on steel in contact with the air. The XPS results also revealed that in duplex steel the form adopted by the passive layer Fe oxides was Fe3O4 in the solutions simulating concrete, rather than Fe2O3, as in duplex steel exposed to air. Electrochemical impedance spectroscopy (EIS can be used to monitor the transformations taking place in the passive layer and analyze the factors involved.La mayoría de los estudios publicados hasta el momento sobre el comportamiento frente a la corrosión de armaduras de acero inoxidable se basan en aceros austeníticos. Sin embargo, la presencia en el mercado de aceros corrugados dúplex es cada vez más importante. En este trabajo se analiza la pasividad de un acero inoxidable dúplex tipo 2205 en comparación con la de un inoxidable austenítico tipo 304. Los ensayos de polarización en disoluciones de Ca(OH2 con cloruros confirman el excepcional comportamiento de los aceros dúplex. La espectroscopía fotoelectrónica de rayos X (XPS informa de que la capa pasiva generada en aceros inoxidables dúplex en medios que simulan la disolución de los poros del hormigón posee mayor contenido en óxidos de Cr que la formada en aire. También se puede deducir de los resultados de XPS que los óxidos de Fe de la capa pasiva de los aceros dúplex se encuentran en forma de Fe3O4 en las disoluciones que simulan el hormigón en vez de en

  1. The effect of fiber laser parameters on microhardness and microstructure of duplex stainless steel

    Directory of Open Access Journals (Sweden)

    Mohammed Ghusoon R.

    2017-01-01

    Full Text Available An investigation was implement to study the influence of laser power, and speed of the welding on hardness, microstructure, and penetration of laser welding bead on plate duplex stainless steel, which is not exhibited so far. A fiber laser was selected for welding duplex stainless steel sheet with 2 mm thickness. Then, optical microscope (OM was used in the morphologic observation of cross section, penetration depth, and bead width. Microhardness of the welded sheet was measured using Vickers hardness. Profiles of hardness and microstructure were utilized to discriminate welding line and to propose superior welding parameters. The experimental results displayed that, a good quality of duplex steel welds can be acquired when a suitable fiber laser welding parameters were selected. It was found that microhardness profiles showed a rise in the hardness of the weld and heat-affected zones as the solidification process proceeds rapidly. Additionally, the crystal solidification process induced by the fiber laser welding was schematically clarified and systematically exposed.

  2. Some pitfalls in welding of duplex stainless steels Algumas armadilhas na soldagem de aços inoxidáveis duplex

    Directory of Open Access Journals (Sweden)

    Demian J. Kotecki

    2010-12-01

    Full Text Available Duplex stainless steels (DSS, including super duplex stainless steels {SDSS} have proven to be very useful engineering materials, albeit with somewhat different welding requirements than those of the more familiar austenitic stainless steels. Despite a generally good track record in welding of duplex stainless steels, certain pitfalls have been encountered with enough frequency that they deserve review. Inappropriate base metal specification often leads to unsuitable heat affected zone (HAZ properties. Autogenous fusion zones are also of concern. This issue centers around nitrogen limits. The most frequently encountered is applying the UNS S31803 composition for 2205 DSS, instead of the S32205 composition. Inappropriate welding heat input arises most frequently with SDSS. While 0.5 to 1.5 kJ/mm is a normal heat input recommendation for SDSS, either a root pass or many small beads towards the low end of this heat input range tends to result in precipitation and/or secondary austenite formation in weld metal subjected to repeated thermal cycles from multiple weld passes. Inappropriate PWHT occurs when the enhanced nickel filler metals (typically 9% Ni are used. DSS are not normally given PWHT, but extensive forming of heads, for example, or repair welding of castings, may require a postweld anneal. Specifications such as ASTM A790 and A890 call for annealing at 1040ºC minimum, and the fabricator tends to use temperatures close to that minimum. However, the enhanced nickel filler metals require higher temperatures to dissolve sigma phase that forms during heating to the annealing temperature.Aços inoxidáveis duplex (AID, incluindo os aços super duplex, AISD provaram ser materiais de engenharia muito úteis, embora com requerimentos de soldagem em alguma medida diferentes daqueles dos aços inoxidáveis austeníticos mais usuais. Apesar do histórico geralmente bom dos aços inoxidáveis duplex quanto a soldagem, algumas dificuldades têm sido

  3. Dilution and Ferrite Number Prediction in Pulsed Current Cladding of Super-Duplex Stainless Steel Using RSM

    Science.gov (United States)

    Eghlimi, Abbas; Shamanian, Morteza; Raeissi, Keyvan

    2013-12-01

    Super-duplex stainless steels have an excellent combination of mechanical properties and corrosion resistance at relatively low temperatures and can be used as a coating to improve the corrosion and wear resistance of low carbon and low alloy steels. Such coatings can be produced using weld cladding. In this study, pulsed current gas tungsten arc cladding process was utilized to deposit super-duplex stainless steel on high strength low alloy steel substrates. In such claddings, it is essential to understand how the dilution affects the composition and ferrite number of super-duplex stainless steel layer in order to be able to estimate its corrosion resistance and mechanical properties. In the current study, the effect of pulsed current gas tungsten arc cladding process parameters on the dilution and ferrite number of super-duplex stainless steel clad layer was investigated by applying response surface methodology. The validity of the proposed models was investigated by using quadratic regression models and analysis of variance. The results showed an inverse relationship between dilution and ferrite number. They also showed that increasing the heat input decreases the ferrite number. The proposed mathematical models are useful for predicting and controlling the ferrite number within an acceptable range for super-duplex stainless steel cladding.

  4. Spinodal decomposition mechanism study on the duplex stainless steel UNS S31803 using ultrasonic speed measurements

    International Nuclear Information System (INIS)

    Albuquerque, Victor Hugo C. de; Macedo Silva, Edgard de; Pereira Leite, Josinaldo; Pindo de Moura, Elineudo; Araujo Freitas, Vera Lucia de; Tavares, Joao Manuel R.S.

    2010-01-01

    This work, focuses on the spinodal decomposition mechanism study on the duplex stainless steel duplex UNS S31803, composed by austenite (γ) and ferrite (α) phases, at 425 o C and 475 o C temperatures by ultrasonic speed measurements. This temperature range is responsible for the transformation mechanism of α initial phase to α phases (poor in chromium) and α' (rich in chromium) by spinodal decomposition. The techniques to accomplish this analysis are based mainly on X-ray diffraction measures and ultrasonic speed. The obtained results show that it is possible to conclude that the use of ultrasonic speed measurements indicates a promising technique for following-up the phase transformation and spinodal decomposition on the steel studied.

  5. Characterization by X ray diffraction of deleterious phases precipitated in a super duplex stainless steel

    International Nuclear Information System (INIS)

    Pardal, Juan M.; Tavares, Sergio S. Maior; Fonseca, Maria P. Cindra; Montenegro, Talles Ribeiro; Dias, Antonio Jose N.; Almeida, Sergio L. de

    2010-01-01

    In this work the identification and quantification of deleterious phases in two super duplex stainless steels grade UNS S32750, with quite different grain sizes, was performed by X-ray diffraction. The materials were isothermally aged in the 800 . 950 deg C range. Direct comparison method was used to quantify the ferrite phase in each sample. The amount of deleterious phases (σ, χ and γ2) formed was calculated by the difference of the amount of ferrite phase measured in each specimen to the amount of ferrite initially measured in the un-aged steel. The results obtained give an useful contribution to the understanding of kinetics of deleterious phases precipitation in super duplex steels. (author)

  6. The Mechanical Behavior of a 25Cr Super Duplex Stainless Steel at Elevated Temperature

    Science.gov (United States)

    Lasebikan, B. A.; Akisanya, A. R.; Deans, W. F.

    2013-02-01

    Super duplex stainless steel (SDSS) is a candidate material for production tubing in oil and gas wells and subsea pipelines used to transport corrosive hydrocarbon fluids. The suitability of this material for high temperature applications is examined in this article. The uniaxial tensile properties are determined for a 25Cr SDSS over a range of temperature relevant to high pressure-high temperature oil and gas wells. It is shown that there is a significant effect of temperature on the uniaxial tensile properties. Elevated temperature was shown to reduce the Young's modulus and increase the strain hardening index; temperature effects on these two parameters are usually neglected in the design of subsea pipelines and oil well tubulars, and this could lead to wrong predictions of the collapse pressure. The manufacturing process of the super duplex tubular did not lead to significant anisotropy in the hardness and the ultimate tensile and uniaxial yield strengths.

  7. Effect of laser shock processing on fatigue crack growth of duplex stainless steel

    International Nuclear Information System (INIS)

    Rubio-Gonzalez, C.; Felix-Martinez, C.; Gomez-Rosas, G.; Ocana, J.L.; Morales, M.; Porro, J.A.

    2011-01-01

    Research highlights: → LSP is an effective surface treatment to improve fatigue properties of duplex stainless steel. → Increasing pulse density, fatigue crack growth rate is reduced. → Microstructure is not affected by LSP. → Compressive residual stresses increases increasing pulse density. - Abstract: Duplex stainless steels have wide application in different fields like the ship, petrochemical and chemical industries that is due to their high strength and excellent toughness properties as well as their high corrosion resistance. In this work an investigation is performed to evaluate the effect of laser shock processing on some mechanical properties of 2205 duplex stainless steel. Laser shock processing (LSP) or laser shock peening is a new technique for strengthening metals. This process induces a compressive residual stress field which increases fatigue crack initiation life and reduces fatigue crack growth rate. A convergent lens is used to deliver 2.5 J, 8 ns laser pulses by a Q-switched Nd:YAG laser, operating at 10 Hz with infrared (1064 nm) radiation. The pulses are focused to a diameter of 1.5 mm. Effect of pulse density in the residual stress field is evaluated. Residual stress distribution as a function of depth is determined by the contour method. It is observed that the higher the pulse density the greater the compressive residual stress. Pulse densities of 900, 1600 and 2500 pul/cm 2 are used. Pre-cracked compact tension specimens were subjected to LSP process and then tested under cyclic loading with R = 0.1. Fatigue crack growth rate is determined and the effect of LSP process parameters is evaluated. In addition fracture toughness is determined in specimens with and without LSP treatment. It is observed that LSP reduces fatigue crack growth and increases fracture toughness if this steel.

  8. Role of Austenite in Brittle Fracture of Bond Region of Super Duplex Stainless Steel

    Science.gov (United States)

    Kitagawa, Yoshihiko; Ikeuchi, Kenji; Kuroda, Toshio

    Weld simulation of heat-affected zone (HAZ) was performed to investigate the mechanism by which austenite affects the toughness of super duplex stainless steel. Thermal cycles of various peak temperatures in the range from 1373 K to 1673 K corresponding to the HAZ were applied to SAF2507 super duplex stainless steel specimens. Charpy impact test was carried out using the specimens after the weld simulation, and the fracture surfaces were observed by SEM using three-dimensionally reconstruction technique. Austenite content decreased with increasing the peak temperature when the peak temperature exceeded 1473 K and the impact value decreased with increasing the peak temperature and decreasing the austenite content. The thermal cycle of the peak temperature of 1673 K corresponding to weld bond region caused decreasing of austenite content which was 22% lower than that of the base metal. The ductile-brittle transition temperature was measured. As a result the temperature increased rapidly in the weld bond region, the peak temperature of which exceeded 1623 K by the grain growth of ferrite matrix occurring subsequently to the completely dissolution of austenite. The morphology of the fracture surfaces after impact testing at 77 K showed cleavage fracture of ferrite. The {100} orientations of cleavage fracture facets were measured using three-dimensional images of the fracture surfaces and the results were visualized as the orientation color maps. The results showed that there were cleavage fractures consisting of a few facets parallel to each other. It was considered that a few facets existed in one ferrite grain. It was concluded that Widmanstätten austenite divided the large fracture into smaller cleavage facets in a ferrite grain and then suppressed the degradation of bond toughness of duplex stainless steel.

  9. Process for stabilizing dimensions of duplex stainless steels for service at elevated temperatures

    Science.gov (United States)

    Hull, Frederick C.; Tobin, John C.

    1981-01-01

    Duplex stainless steel materials containing austenite plus delta ferrite, are dimensionally stabilized by heating the material to a reaction temperature between about 1050.degree.-1450.degree. F. (566.degree.-788.degree. C.), holding it at this temperature during transformation of delta ferrite to austenite plus sigma phase, and subsequently heating to a reversion temperature between about 1625.degree.-1750.degree. F. (885.degree.-954.degree. C.), whereby the sigma phase transforms back to ferrite, but the austenite remains dispersed in the ferrite phase. Final controlled cooling permits transformation of ferrite to austenite plus sigma and, later, precipitation of carbides.

  10. Relationship between hydrogen-induced phase transformations and pitting nucleation sites in duplex stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Guo, Liqiu; Yang, Binjie; Qin, Sixiao [University of Science and Technology Beijing (China). Corrosion and Protection Center

    2016-02-15

    This paper demonstrates the hydrogen-induced phase transformation and the associated pitting nucleation sites of 2507 duplex stainless steel using scanning Kelvin probe force microscopy and magnetic force microscopy. The low potential sites in Volta potential images, which are considered as the pitting nucleation sites, are strongly dependent on the hydrogen-induced phase transformation. They firstly initiate on the magnetic martensite laths in the austenite phase or at the ferrite/austenite boundaries, and then appear near the needle-shaped microtwins in the ferrite phase, because of the difference in physicochemical properties of hydrogen-induced phase transformation microstructures.

  11. Investigation of selected surface integrity features of duplex stainless steel (DSS after turning

    Directory of Open Access Journals (Sweden)

    G. Krolczyk

    2015-01-01

    Full Text Available The article presents surface roughness profiles and Abbott - Firestone curves with vertical and amplitude parameters of surface roughness after turning by means of a coated sintered carbide wedge with a coating with ceramic intermediate layer. The investigation comprised the influence of cutting speed on the selected features of surface integrity in dry machining. The material under investigation was duplex stainless steel with two-phase ferritic-austenitic structure. The tests have been performed under production conditions during machining of parts for electric motors and deep-well pumps. The obtained results allow to draw conclusions about the characteristics of surface properties of the machined parts.

  12. Microhardness changes gradient of the duplex stainless steel (DSS surface layer after dry turning

    Directory of Open Access Journals (Sweden)

    G. Krolczyk

    2014-10-01

    Full Text Available The article presents the gradient of microhardness changes as a function of the distance from the material surface after turning with a wedge provided with a coating with a ceramic intermediate layer. The investigation comprised the influence of cutting speed on surface integrity microhardness in dry machining. The tested material was duplex stainless steel (DSS with two-phase, ferritic-austenitic structure. The tests have been performed under production conditions during machining of parts for electric motors and deep-well pumps.

  13. Study and prediction model on low temperature aging embrittlement in duplex stainless steels

    International Nuclear Information System (INIS)

    Sanchez, L.; Gutierrez-Solana, F.

    1997-01-01

    Within the framework of a general study on low temperature (280-400 degree centigree) aging embrittlement in duplex stainless steels, a relationship has been obtained between aging, measured from ferrite hardness evolution, and bulk materials embrittlement, determined from fracture toughness and fracture impact tests. The existing correlation between the increase in ferrite hardness and its percentage presence in the fracture path supports this relationship and results in the development of a prediction design model which provides the fracture resistance curves, for any aging level, based on the chemical composition and the steel's properties in an unaged state. (Author)

  14. Detection of thermal aging degradation and plastic strain damage for duplex stainless steel using SQUID sensor

    International Nuclear Information System (INIS)

    Otaka, M.; Evanson, S.; Hesegawa, K.; Takaku, K.

    1991-01-01

    An apparatus using a SQUID sensor is developed for nondestructive inspection. The measurements are obtained with the SQUID sensor located approximately 150 mm from the specimen. The degradation of thermal aging and plastic strain for duplex stainless steel is successfully detected independently from the magnetic characterization measurements. The magnetic flux density under high polarizing field is found to be independent of thermal aging. Coercive force increases with thermal aging time. On the other hand, the magnetic flux density under high field increases with the plastic strain. Coercive force is found to be independent of the plastic strain. (author)

  15. Low cycle fatigue characteristics of duplex stainless steel with degradation under pure torsional load

    International Nuclear Information System (INIS)

    Kwon, Jae Do; Park, Joong Cheul

    2002-01-01

    Monotonic torsional and pure torsional low cycle fatigue (LCF) test with artificial degradation were performed on duplex stainless steel (CF8M). CF8M is used in pipes and valves in nuclear reactor coolant system. It was aged at 430 degree C for 3600hrs. Through the monotonic and LCF test, it is found that mechanical properties (i.e., yield strength, strain hardening exponent, strength coefficient etc.) increase and fatigue life (N f ) decreases with degradation of material. The relationship between shear strain amplitude (γ α ) and N f was proposed

  16. The Formation of Martensitic Austenite During Nitridation of Martensitic and Duplex Stainless Steels

    Science.gov (United States)

    Zangiabadi, Amirali; Dalton, John C.; Wang, Danqi; Ernst, Frank; Heuer, Arthur H.

    2017-01-01

    Isothermal martensite/ferrite-to-austenite phase transformations have been observed after low-temperature nitridation in the martensite and δ-ferrite phases in 15-5 PH (precipitation hardening), 17-7 PH, and 2205 (duplex) stainless steels. These transformations, in the region with nitrogen concentrations of 8 to 16 at. pct, are consistent with the notion that nitrogen is a strong austenite stabilizer and substitutional diffusion is effectively frozen at the paraequilibrium temperatures of our experiments. Our microstructural and diffraction analyses provide conclusive evidence for the martensitic nature of these phase transformations.

  17. On the High Temperature Deformation Behaviour of 2507 Super Duplex Stainless Steel

    Science.gov (United States)

    Mishra, M. K.; Balasundar, I.; Rao, A. G.; Kashyap, B. P.; Prabhu, N.

    2017-02-01

    High temperature deformation behaviour of 2507 super duplex stainless steel was investigated by conducting isothermal hot compression tests. The dominant restoration processes in ferrite and austenite phases present in the material were found to be distinct. The possible causes for these differences are discussed. Based on the dynamic materials model, processing map was developed to identify the optimum processing parameters. The microstructural mechanisms operating in the material were identified. A unified strain-compensated constitutive equation was established to describe the high temperature deformation behaviour of the material under the identified processing conditions. Standard statistical parameter such as correlation coefficient has been used to validate the established equation.

  18. Secondary Hardening Behavior in Super Duplex Stainless Steels during LCF in Dynamic Strain Ageing Regime

    OpenAIRE

    Chai, Guocai; Andersson, Marcus

    2013-01-01

    Cyclic deformation behaviors in five modified duplex stainless steel S32705 grades have been studied at 20 °C, 200 °C, 250° and 350 °C. The influence of temperature and nitrogen concentration on the occurrence of the second hardening phenomenon, in the stress response curve was focused. An increase in nitrogen concentration can have a positive effect on dynamic strain ageing by increasing the first hardening and also the second hardening behavior during cyclic deformation. Furthermore, an inc...

  19. Effects of Ce, La and Ba addition on the electrochemical behavior of super duplex stainless steels

    International Nuclear Information System (INIS)

    Yoo, Yun-Ha; Choi, Yoon-Seok; Kim, Jung-Gu; Park, Yong-Soo

    2010-01-01

    The effects of rare earth metal (REM: Ce, La) and Ba addition on aqueous corrosion properties of super duplex stainless steels (SDSS) were investigated by electrochemical tests and surface analyses. The results of potentiodynamic test indicated that the passive range increased by the addition of Ce, La, and Ba, indicating increased relative resistance to localized corrosion. The EIS measurements showed that the Ce-La-Ba-bearing alloys exhibited higher R ct and R p values than the Ce-La-Ba-free alloy at the passive and breakdown states. Furthermore, the additions of REMs and Ba together promoted the formation of dense chromium-enriched passive film.

  20. Effect of Preaging Deformation on Aging Characteristics of 2507 Super Duplex Stainless Steel

    Science.gov (United States)

    Mishra, M. K.; Rao, A. G.; Sarkar, R.; Kashyap, B. P.; Prabhu, N.

    2016-02-01

    In the present study, precipitation of sigma (σ) phase was investigated over the temperature range of 700-850 °C in undeformed and deformed (60% cold rolling) samples of 2507 super duplex stainless steel. The fraction of sigma phase formed as a result of the transformation α → σ + γ2 increases with increasing time and temperature. The increase in sigma phase leads to increase in yield strength and decrease in ductility. Preaging deformation leads to accelerated precipitation of sigma phase. The activation energy for sigma phase precipitation in deformed sample is found to be lower than that in undeformed sample.

  1. Development of super duplex stainless steel for water-supply pipe and valve in nuclear plants

    International Nuclear Information System (INIS)

    Park, Chan Jin; Kim, Jun Sick; Kwon, Hyuk Sang; Park, Young Hwan; Lee, Zin Hyung

    2000-01-01

    Austenitic-ferritic duplex stainless steels are very attractive as material for water-supply facilities in atomic power plants where both high mechanical strength and excellent resistance to localized and stress corrosion are required. However, these alloys have a problem to get sensitive to embrittlement when exposed to temperatures of 250 ∼ 1050 deg C. So far, there have been large efforts to improve this alloy. In this paper, a new developed alloy designed to improve not resistance to the embrittlement but also mechanical and corrosion properties compared with existing commercial alloys were introduced with some experimental results. (author)

  2. A study on the effect of solution heat treatment on the corrosion resistance of super duplex stainless steels

    International Nuclear Information System (INIS)

    Park, Jee Yong; Park, Yong Soo; Kim, Soon Tae

    2001-01-01

    High temperature solution heat treatment(typically higher than 1100 .deg. C) is known generally to reduces the resistance to localized corrosion on super duplex stainless. This is attributed to the formation of zone depleted of alloying elements. In this study, the corrosion properties were investigated on super duplex stainless steels with various solution heat treatments. The corrosion resistance of these steels was evaluated in terms of critical pitting temperature and cyclic potentiodynamic polarization test. Chemical composition of the austenite and ferrite phases were analyzed by SEM-EDS. The following results were obtained. (1) By conducting furnace cooling, critical pitting temperature and repassivation potential increased. (2) By omitting furnace cooling, solution heat treatment produced Cr and Mo depleted zone in the phase boundary. (3) During furnace cooling, Cr and Mo rediffused through the phase boundary. This increased the corrosion resistance of super duplex stainless steels

  3. Utilization of aluminum to obtaining a duplex type stainless steel using high energy ball milling

    International Nuclear Information System (INIS)

    Pavlak, I.E.; Cintho, O.M.; Capocchi, J.D.T.

    2010-01-01

    The obtaining of stainless steel using aluminum in its composition - FeMnAl system, has been researches subject since the sixties, by good mechanical properties and resistance to oxidation presented, when compared with conventional FeNiCr stainless steel system. In another point, the aluminum and manganese are low cost then traditional elements. This work, metallic powders of iron, manganese and pure aluminum, were processed in a Spex type high-energy ball mill in nitrogen atmosphere. The milling products were compressed into pastille form and sintered under inert atmosphere. The final products were characterized by optical and electronic microscopy and microhardness test. The metallographic analysis shows a typical austenite and ferrite duplex type microstructure. The presence of these phases was confirmed according X ray diffraction analysis. (author)

  4. The low-temperature aging embrittlement in a 2205 duplex stainless steel

    International Nuclear Information System (INIS)

    Weng, K.L.; Chen, H.R.; Yang, J.R.

    2004-01-01

    The effect of isothermal treatment (at temperatures ranging between 400 and 500 deg. C) on the embrittlement of a 2205 duplex stainless steel (with 45 ferrite-55 austenite, vol.%) has been investigated. The impact toughness and hardness of the aged specimens were measured, while the corresponding fractography was studied. The results show that the steel is susceptible to severe embrittlement when exposed at 475 deg. C; this aging embrittlement is analogous with that of the ferritic stainless steels, which is ascribed to the degenerated ferrite phase. High-resolution transmission electron microscopy reveals that an isotropic spinodal decomposition occurred during aging at 475 deg. C in the steel studied; the original δ-ferrite decomposed into a nanometer-scaled modulated structure with a complex interconnected network, which contained an iron-rich BCC phase (α) and a chromium-enriched BCC phase (α'). It is suggested that the locking of dislocations in the modulated structure leads to the severe embrittlement

  5. Thermal treatments effect on the austenite-ferrite equilibrium in a duplex stainless steel weld beads

    International Nuclear Information System (INIS)

    Belkessa, Brahim; Badji, Riad; Bettahar, Kheireddine; Maza, Halim

    2006-01-01

    Heat treatments in the temperature range between 800 to 1200 C, with a keeping at high temperature of 60 min, followed by a water quenching at 20 C, have been carried out on austeno-ferritic stainless steel welds (of type SAF 2205-UNS S31803). The heat treatments carried out at temperatures below 1000 C have modified the structure of the duplex stainless steel 2205 in inducing the formation of precipitates, identified by X-ray diffraction as being the intermetallic compound σ and the chromium carbides M 23 C 6 . The treatments applied to temperatures superior to 1000 C shift the δ-γ equilibrium towards the δ phase. Indeed, the increase of the ferrite rate with the treatment temperature is approximately linear. The ferrite rates are higher in the heat-affected zone, which has been submitted to a ferritizing due to the welding thermal effects. (O.M.)

  6. Yb-fibre Laser Welding of 6 mm Duplex Stainless Steel 2205

    Science.gov (United States)

    Bolut, M.; Kong, C. Y.; Blackburn, J.; Cashell, K. A.; Hobson, P. R.

    Duplex stainless steel (DSS) is one of the materials of choice for structural and nuclear applications, having high strength and good corrosion resistance when compared with other grades of stainless steel. The welding process used to join these materials is critical as transformation of the microstructure during welding directly affects the material properties. High power laser welding has recently seen an increase in research interest as it offers both speed and flexibility. This paper presents an investigation into the important parameters affecting laser welding of DSS grade 2205, with particular focus given to the critical issue of phase transformation during welding. Bead-on-plate melt-run trials without filler material were performed on 6mm thick plates using a 5 kW Yb-fibre laser. The laser beam was characterized and a Design of Experiment approach was used to quantify the impact of the process parameters. Optical metallographic methods were used to examine the resulting microstructures.

  7. Impact deformation behavior of duplex and superaustenitic stainless steels welds by split Hopkinson pressure bar

    Science.gov (United States)

    Wang, Shing-Hoa; Huang, Chih-Sheng; Lee, Woei-Shyan; Chen, Tao-Hsing; Wu, Chia-Chang; Lien, Charles; Tsai, Hung-Yin

    2009-12-01

    A considerable volume of γ phase increases in the fusion zone (weld metal) for two duplex stainless steels after a high-strain-rate impact. The strain-induced γ phase formation in the fusion zone results in local hardness variation depending on the strain rate. The α phase content in the fusion zone decreases as the impact strain rate increases for SAF 2205 DSS and SAF 2507 DSS. The results of the two-phase content measured by Ferritoscope correspond to that assessed by image analyses. In contrast, superaustenite stainless steel is unaffected by such an impact owing to its fully stable austenization. Impacted welds at a high strain rate of 5 × 103 s-1 reveal feather-like surface creases along the solidified curved columnar grain boundaries. The apparent surface creases are formed due to the presence of diffuse Lüders bands, which are caused by heavy plastic deformation in coarse-grain materials.

  8. Environmental Degradation of Dissimilar Austenitic 316L and Duplex 2205 Stainless Steels Welded Joints

    Directory of Open Access Journals (Sweden)

    Topolska S.

    2017-12-01

    Full Text Available The paper describes structure and properties of dissimilar stainless steels welded joints between duplex 2205 and austenitic 316L steels. Investigations were focused on environmentally assisted cracking of welded joints. The susceptibility to stress corrosion cracking (SCC and hydrogen embrittlement was determined in slow strain rate tests (SSRT with the strain rate of 2.2 × 10−6 s−1. Chloride-inducted SCC was determined in the 35% boiling water solution of MgCl2 environment at 125°C. Hydrogen assisted SCC tests were performed in synthetic sea water under cathodic polarization condition. It was shown that place of the lowest resistance to chloride stress corrosion cracking is heat affected zone at duplex steel side of dissimilar joins. That phenomenon was connected with undesirable structure of HAZ comprising of large fractions of ferrite grains with acicular austenite phase. Hydrogen assisted SCC tests showed significant reduction in ductility of duplex 2205 steel while austenitic 316L steel remains almost immune to degradation processes. SSR tests of dissimilar welded joints revealed a fracture in the area of austenitic steel.

  9. Effects of solution treatment on mechanical properties and corrosion resistance of 4A duplex stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Lu, Panpan; Wang, Aiqin; Wang, Wenyan [Henan Univ. of Science and Technology, Luoyang (China). School of Material Science and Engineering; Xie, Jingpei [Henan Univ. of Science and Technology, Luoyang (China). Collaborative Innovation Center of Nonferrous Metals

    2018-02-15

    In this study, 4A duplex stainless steels were prepared via remelting in an intermediate frequency furnace and subsequently solution treated at different temperatures. The effects of solution treatment on the mechanical properties and corrosion resistance of 4A duplex stainless steel were investigated. Microstructures were characterized via optical microscopy and scanning electron microscopy. The mechanical properties were evaluated via hardness test, tensile test, and impact test experiments. The point corrosion resistance was studied via chemical immersion and potentiodynamic anodic polarization. The results showed that with increasing solution temperature in the range of 1223 - 1423 K, the tensile strength and hardness first decreased and then increased, and minimum values were obtained at 1323 K. The σ phase precipitated at the boundaries of the α/γ phases in samples solution treated at 1223 K, decreasing both impact energy and pitting potential of the experimental steels. When experimental steels were solution treated at 1373 K for 2 h, a suitable volume fraction of α/γ was uniformly distributed throughout the microstructure, and the steels exhibited optimal mechanical properties and pitting corrosion resistance.

  10. Deformation Characteristic and Constitutive Modeling of 2707 Hyper Duplex Stainless Steel under Hot Compression

    Directory of Open Access Journals (Sweden)

    Huabing Li

    2016-09-01

    Full Text Available Hot deformation behavior and microstructure evolution of 2707 hyper duplex stainless steel (HDSS were investigated through hot compression tests in the temperature range of 900–1250 °C and strain rate range of 0.01–10 s−1. The results showed that the flow behavior strongly depended on strain rate and temperature, and flow stress increased with increasing strain rate and decreasing temperature. At lower temperatures, many precipitates appeared in ferrite and distributed along the deformation direction, which could restrain processing of discontinuous dynamic recrystallization (DRX because of pinning grain boundaries. When the temperature increased to 1150 °C, the leading softening behaviors were dynamic recovery (DRV in ferrite and discontinuous DRX in austenite. When the temperature reached 1250 °C, softening behavior was mainly DRV in ferrite. The increase of strain rate was conducive to the occurrence of discontinuous DRX in austenite. A constitutive equation at peak strain was established and the results indicated that 2707 HDSS had a higher Q value (569.279 kJ·mol−1 than other traditional duplex stainless steels due to higher content of Cr, Mo, Ni, and N. Constitutive modeling considering strain was developed to model the hot deformation behavior of 2707 HDSS more accurately, and the correlation coefficient and average absolute relative error were 0.992 and 5.22%, respectively.

  11. A Semiempirical Model for Sigma-Phase Precipitation in Duplex and Superduplex Stainless Steels

    Science.gov (United States)

    Ferro, P.; Bonollo, F.

    2012-04-01

    Sigma phase is known to reduce the mechanical properties and corrosion resistance of duplex and superduplex stainless steels. Therefore, heat treatments and welding must be carefully performed so as to avoid the appearance of such a detrimental phase, and clearly, models suitable to faithfully predict σ-phase precipitation are very useful tools. Most fully analytical models are based on thermodynamic calculations whose agreement with experimental results is not always good, so that such models should be used for qualitative purposes only. Alternatively, it is possible to exploit semiempirical models, where time-temperature-transformation (TTT) diagrams are empirically determined for a given alloy and the continuous-cooling-transformation (CCT) diagram is calculated from the TTT diagram. In this work, a semiempirical model for σ-phase precipitation in duplex and superduplex stainless steels, under both isothermal and unisothermal conditions, is proposed. Model parameters are calculated from empirical data and CCT diagrams are obtained by means of the additivity rule, whereas experimental measurements for model validation are taken from the literature. This model gives a satisfactory estimation of σ-phase precipitates during both isothermal aging and the continuous cooling process.

  12. Low temperature tensile properties and stress corrosion cracking resistance in the super duplex stainless steels weldments

    International Nuclear Information System (INIS)

    Lee, Jeung Woo; Sung, Jang Hyun; Lee, Sung Keun

    1998-01-01

    Low temperature tensile properties and SCC resistances of super duplex stainless steels and their weldments are investigated. Tensile strengths increase remarkably with decreasing test temperature, while elongations decrease steeply at -196 .deg. C after showing peak or constant value down to -100 .deg. C. Owing to the low tensile deformation of weld region, elongations of welded specimen decrease in comparison to those of unwelded specimen. The welded tensile specimen is fractured through weld region at -196 .deg. C due to the fact that the finely dispersed ferrite phase in the austenite matrix increases an opportunity to supply the crack propagation path through the brittle ferrite phase at low temperature. The stress corrosion cracking initiates preferentially at the surface ferrite phase of base metal region and propagates through ferrite phase. When the corrosion crack meets with the fibrously aligned austenite phase to the tensile direction, the ferrite phase around austenite continues to corrode. Eventually, fracture of the austenite phase begins without enduring the tensile load. The addition of Cu+W to the super duplex stainless steel deteriorates the SCC resistance in boiling MgCl 2 solution, possibly due to the increment of pits in the ferrite phase and reduction of N content in the austenite phase

  13. Precipitation of Chromium Nitrides in the Super Duplex Stainless Steel 2507

    Science.gov (United States)

    Pettersson, Niklas; Pettersson, Rachel F. A.; Wessman, Sten

    2015-03-01

    Precipitation of chromium nitrides during cooling from temperatures in the range 1373 K to 1523 K (1100 °C to 1250 °C) has been studied for the super duplex stainless steel 2507 (UNS S32750). Characterization with optical, scanning and transmission electron microscopy was combined to quantify the precipitation process. Primarily Cr2N nitrides were found to precipitate with a high density in the interior of ferrite grains. An increased cooling rate and/or an increased austenite spacing clearly promoted nitride formation, resulting in precipitation within a higher fraction of the ferrite grains, and lager nitride particles. Furthermore, formation of the meta-stable CrN was induced by higher cooling rates. The toughness seemed unaffected by nitrides. A slight decrease in pitting resistance was, however, noticed for quenched samples with large amounts of precipitates. The limited adverse effect on pitting resistance is attributed to the small size (~200 nm) of most nitrides. Slower cooling of duplex stainless steels to allow nitrogen partitioning is suggested in order to avoid large nitrides, and thereby produce a size distribution with a smaller detrimental effect on pitting resistance.

  14. Dry Sliding Wear Behavior of Super Duplex Stainless Steel AISI 2507: a Statistical Approach

    Directory of Open Access Journals (Sweden)

    Davanageri M.

    2016-12-01

    Full Text Available The dry sliding wear behavior of heat-treated super duplex stainless steel AISI 2507 was examined by taking pin-on-disc type of wear-test rig. Independent parameters, namely applied load, sliding distance, and sliding speed, influence mainly the wear rate of super duplex stainless steel. The said material was heat treated to a temperature of 850°C for 1 hour followed by water quenching. The heat treatment was carried out to precipitate the secondary sigma phase formation. Experiments were conducted to study the influence of independent parameters set at three factor levels using the L27 orthogonal array of the Taguchi experimental design on the wear rate. Statistical significance of both individual and combined factor effects was determined for specific wear rate. Surface plots were drawn to explain the behavior of independent variables on the measured wear rate. Statistically, the models were validated using the analysis of variance test. Multiple non-linear regression equations were derived for wear rate expressed as non-linear functions of independent variables. Further, the prediction accuracy of the developed regression equation was tested with the actual experiments. The independent parameters responsible for the desired minimum wear rate were determined by using the desirability function approach. The worn-out surface characteristics obtained for the minimum wear rate was examined using the scanning electron microscope. The desired smooth surface was obtained for the determined optimal condition by desirability function approach.

  15. Corrosion behaviour of hyper duplex stainless steel in various metallurgical conditions for sea water cooled condensers

    International Nuclear Information System (INIS)

    Singh, Umesh Pratap; Kain, Vivekanand; Chandra, Kamlesh

    2011-01-01

    The sea water cooled condensers have to resist severe corrosion as marine environment is the most corrosive natural environment. Copper alloys are being phased out due to difficulties in water chemistry control and Titanium base alloys are extremely expensive. Austenitic stainless steels (SS) remain prone to localized corrosion in marine environments hence not suitable. These heat exchangers operate at temperatures not exceeding 50 deg C and at very low pressures. The tubes of these heat exchangers are joined to the carbon steel tube sheets by roll expansion or by roll expansion followed by seam welding. These conditions are expected to affect the localized corrosion resistance of the tube in roll joined region due to cold working and in the tube-tube sheet welded joint due to thermal effects of welding. In this study, the localized corrosion behaviour of a Hyper Duplex Stainless Steel (HDSS) has been evaluated, and compared with other materials e.g. types 304L SS, 316L SS, Duplex SS 2205, Titanium grade - 2, and Al Brass. The evaluation is done in three metallurgical conditions (a) as received, (b) cold rolled and (c) welded condition in synthetic sea water at room temperature and at 50 deg C to assess the resistance to crevice, pitting and stress corrosion cracking using standard ASTM exposure and electrochemical techniques. The results provide comparative assessment of these alloys and show their susceptibility in the three metallurgical conditions as encountered in condensers. Hyper-duplex SS has been shown to be highly resistant in sea water for the condenser tubing application. (author)

  16. Characterization of phase properties and deformation in ferritic-austenitic duplex stainless steels by nanoindentation and finite element method

    International Nuclear Information System (INIS)

    Schwarm, Samuel C.; Mburu, Sarah; Ankem, Sreeramamurthy

    2016-01-01

    The phase properties and deformation behavior of the δ–ferrite and γ–austenite phases of CF–3 and CF–8 cast duplex stainless steels were characterized by nanoindentation and microstructure-based finite element method (FEM) models. We evaluated the elastic modulus of each phase and the results indicate that the mean elastic modulus of the δ–ferrite phase is greater than that of the γ–austenite phase, and the mean nanoindentation hardness values of each phase are approximately the same. Furthermore, the elastic FEM model results illustrate that greater von Mises stresses are located within the δ–ferrite phase, while greater von Mises strains are located in the γ–austenite phase in response to elastic deformation. The elastic moduli calculated by FEM agree closely with those measured by tensile testing. Finally, the plastically deformed specimens exhibit an increase in misorientation, deformed grains, and subgrain structure formation as measured by electron backscatter diffraction (EBSD).

  17. Stress Corrosion Cracking Behaviour of Dissimilar Welding of AISI 310S Austenitic Stainless Steel to 2304 Duplex Stainless Steel

    Directory of Open Access Journals (Sweden)

    Thiago AmaroVicente

    2018-03-01

    Full Text Available The influence of the weld metal chemistry on the stress corrosion cracking (SCC susceptibility of dissimilar weldments between 310S austenitic stainless steel and 2304 duplex steels was investigated by constant load tests and microstructural examination. Two filler metals (E309L and E2209 were used to produce fusion zones of different chemical compositions. The SCC results showed that the heat affected zone (HAZ on the 2304 base metal side of the weldments was the most susceptible region to SCC for both filler metals tested. The SCC results also showed that the weldments with 2209 duplex steel filler metal presented the best SCC resistance when compared to the weldments with E309L filler metal. The lower SCC resistance of the dissimilar joint with 309L austenitic steel filler metal may be attributed to (1 the presence of brittle chi/sigma phase in the HAZ on the 2304 base metal, which produced SC cracks in this region and (2 the presence of a semi-continuous delta-ferrite network in the fusion zone which favored the nucleation and propagation of SC cracks from the fusion zone to HAZ of the 2304 stainless steel. Thus, the SC cracks from the fusion zone associated with the SC cracks of 2304 HAZ decreased considerably the time-of-fracture on this region, where the fracture occurred. Although the dissimilar weldment with E2209 filler metal also presented SC cracks in the HAZ on the 2304 side, it did not present the delta ferrite network in the fusion zone due to its chemical composition. Fractography analyses showed that the mixed fracture mode was predominant for both filler metals used.

  18. Stainless Steel Round Robin Test: Centrifugally cast stainless steel screening phase

    Energy Technology Data Exchange (ETDEWEB)

    Bates, D J; Doctor, S R; Heasler, P G; Burck, E

    1987-10-01

    This report presents the results of the Centrifugally Cast Stainless Steel Round Robin Test (CCSSRRT). The CCSSRRT is the first phase of an effort to investigate and improve the capability and reliability of NDE inspections of light water reactor piping systems. This phase was a screening test to identify the most promising procedures presently available for CCSS. The next phase will be an in-depth program to evaluate the capability and reliability of inservice inspections (ISI) for piping. In the CCSSRRT, 15 centrifugally cast stainless steel pipe sections containing welds and laboratory-grown thermal fatigue cracks in both columnar and equiaxed base material were used. These pipe specimens were inspected by a total of 18 teams from Europe and the United States using a variety of NDE techniques, mostly ultrasonic (UT). The inspections were carried out at the team's facilities and included inspections from both sides of the weld and inspections restricted to one side of the weld. The results of the CCSSRRT make it apparent that a more detailed study on the capability and reliability of procedures to inspect stainless steel materials is needed to better understand the specific material and flaw properties and how they affect the outcome of an inspection.

  19. Investigation of effects of boron additives and heat treatment on carbides and phase transition of highly alloyed duplex cast iron

    International Nuclear Information System (INIS)

    Tasgin, Yahya; Kaplan, Mehmet; Yaz, Mehmet

    2009-01-01

    The effect of boron additives and heat treatment on the microstructural morphology of the transition zone in a duplex cast iron, which has an outer shell of white cast iron (with a high Cr-content and containing boron additives) and an inner side composed of normal gray cast iron, has been investigated. For this purpose, two experimental materials possessing different compositions of white-gray duplex cast iron were produced. Subsequently, metallographic investigations were carried out to study the effect of heat treatment applied to the experimental materials by using the scanning electron microscopy technique, along with optical microscopy and energy dispersive X-ray spectroscopy. Moreover, the formation of various phases and carbide composites in the samples and their effects on the hardness were also investigated using X-ray diffraction techniques. The results of investigations, and hardness showed that addition of the elements Cr and B to high-alloyed white cast iron affected carbide formation significantly, while simultaneously hardening the microstructure, and consequently the carbide present in the transition area of white-gray cast iron was spread out and became thinner. However, B additives and heat treatment did not cause any damage to the transition region of high Cr-content duplex cast iron.

  20. Thermal aging evaluation of cast austenitic stainless steel pipe

    International Nuclear Information System (INIS)

    Song, T. H.; Jung, I. S.

    2002-01-01

    24 years have been passed since Kori Unit 1 began its commercial operation, and 19 years have been passed since Kori Unit 2 began its commercial operation. As the end point of design life become closer, plant life extension and periodic safety assessment is paid more and more attention to by utility company. In this paper, the methodologies and results of cast austenitic stainless steel pipe thermal aging evaluations of both units have been presented in association with aging time of 10, 20, and 30 years and operating temperature, respectively. Life extension cases respectively. As a result of this, at the operating temperature of 280 .deg. C, thermal aging was not a problem as long as Charpy V-notch room temperature minimum impact energy is concerned. However, more than 300 .deg. C and 30 years of operating condition, we should perform detailed fracture mechanics analysis with CMTR of NPP pipe

  1. X-Ray diffraction technique applied to study of residual stresses after welding of duplex stainless steel plates

    International Nuclear Information System (INIS)

    Monin, Vladimir Ivanovitch; Assis, Joaquim Teixeira de; Lopes, Ricardo Tadeu; Turibus, Sergio Noleto; Payao Filho, Joao C.

    2014-01-01

    Duplex stainless steel is an example of composite material with approximately equal amounts of austenite and ferrite phases. Difference of physical and mechanical properties of component is additional factor that contributes appearance of residual stresses after welding of duplex steel plates. Measurements of stress distributions in weld region were made by X-ray diffraction method both in ferrite and austenite phases. Duplex Steel plates were joined by GTAW (Gas Tungsten Arc Welding) technology. There were studied longitudinal and transverse stress components in welded butt joint, in heat affected zone (HAZ) and in points of base metal 10 mm from the weld. Residual stresses measured in duplex steel plates jointed by welding are caused by temperature gradients between weld zone and base metal and by difference of thermal expansion coefficients of ferrite and austenite phases. Proposed analytical model allows evaluating of residual stress distribution over the cross section in the weld region. (author)

  2. Study of the characteristics of duplex stainless steel activated tungsten inert gas welds

    International Nuclear Information System (INIS)

    Chern, Tsann-Shyi; Tseng, Kuang-Hung; Tsai, Hsien-Lung

    2011-01-01

    The purpose of this study is to investigate the effects of the specific fluxes used in the tungsten inert gas (TIG) process on surface appearance, weld morphology, angular distortion, mechanical properties, and microstructures when welding 6 mm thick duplex stainless steel. This study applies a novel variant of the autogenous TIG welding, using oxide powders (TiO 2 , MnO 2 , SiO 2 , MoO 3 , and Cr 2 O 3 ), to grade 2205 stainless steel through a thin layer of the flux to produce a bead-on-plate joint. Experimental results indicate that using SiO 2 , MoO 3 , and Cr 2 O 3 fluxes leads to a significant increase in the penetration capability of TIG welds. The activated TIG process can increase the joint penetration and the weld depth-to-width ratio, and tends to reduce the angular distortion of grade 2205 stainless steel weldment. The welded joint also exhibited greater mechanical strength. These results suggest that the plasma column and the anode root are a mechanism for determining the morphology of activated TIG welds.

  3. Tribological study in roll forming of lean duplex stainless steel sheets

    DEFF Research Database (Denmark)

    Nielsen, Peter Søe; Nielsen, Morten Strogaard; Bay, Niels

    2012-01-01

    . Production tests show that galling can be a problem but pick-up formation on the tools seems to reach a consistent level. Improvements to tool surfaces and lubricant quality are proposed with a view to optimizing the tribo-system in order to increase the produced length before galling initiates and tool...... are relatively low and surface expansion is more or less non-existent, long roll forming production runs imply large sliding/contact lengths due to relative movement between steel strip and rolls. This requires an efficient tribological system to prevent pick-up formation on the forming tools. The present work...... focus on tribological issues are galling and pick-up formation as well as tool life in roll forming of stainless duplex steel sheets. The roll forming process is exemplified by production of an s-shaped profile used in interlock carcass production for flexible pipes used in off-shore oil extraction...

  4. Finite element modelling and characterization of friction welding on UNS S31803 duplex stainless steel joints

    Directory of Open Access Journals (Sweden)

    Mohammed Asif. M

    2015-12-01

    Full Text Available Solid state joining techniques are increasingly employed in joining duplex stainless steel materials due to their high integrity. Continuous drive friction welding is a solid state welding technique which is used to join similar and dissimilar materials. This joining technique is characterized by short cycle time, low heat input and narrow heat affected zones. The simulation becomes an important tool in friction welding because of short welding cycle. In the present work, a three dimensional non-linear finite element model was developed. The thermal history and axial shortening profiles were predicted using ANSYS, a software tool. This numerical model was validated using experimental results. The results show that the frictional heating stage of the process has more influence on temperature and upsetting stage has more impact on axial shortening. The knowledge of these parameters would lead to optimization of input parameters and improvement of design and machine tools.

  5. Microstructural stability and mechanical properties of a high nitrogen super duplex stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Nilsson, J.-O. [AB Sandvik Steel, Sandviken (Sweden). Dept. of Phys. Metall.; Kangas, P.; Wilson, A. [AB Sandvik Steel, Sandviken (Sweden). Dept. of Tube Research; Karlsson, T. [Swedish Inst. for Metals Research, Stockholm (Sweden)

    1999-07-01

    A time temperature transformation (TTT)-diagram with respect to the formation of intermetallic phase in the range 700-1000 C has been assessed by point counting for a 29Cr-6Ni-2Mo-0.38N super duplex stainless steel. Using a computer program developed by the authors a continuous cooling transformation (CCT)-diagram was calculated from the TTT-diagram assuming that the transformation can be described by an Avrami type equation. A comparison of impact toughness and hardness showed that toughness was a very sensitive measure of intermetallic phase formation while hardness was insensitive and showed no significant increase until the material was catastrophically brittle. It was found that Thermo-Calc could be used in a qualitative manner for predicting microstructural changes at various temperatures but was unable to predict variables such as dissolution temperature and volume percentage with accuracy. (orig.)

  6. Short fatigue cracks nucleation and growth in lean duplex stainless steel LDX 2101

    Energy Technology Data Exchange (ETDEWEB)

    Strubbia, R., E-mail: strubbia@ifir-conicet.gov.ar [Instituto de Física Rosario – CONICET, Universidad Nacional de Rosario (Argentina); Hereñú, S.; Alvarez-Armas, I. [Instituto de Física Rosario – CONICET, Universidad Nacional de Rosario (Argentina); Krupp, U. [Faculty of Engineering and Computer Science, University of Applied Sciences Osnabrück (Germany)

    2014-10-06

    This work is focused on the fatigue damage of lean duplex stainless steels (LDSSs) LDX 2101. Special interest is placed on analyzing short fatigue crack behavior. In this sense, short crack initiation and growth during low cycle fatigue (LCF) and short crack nucleation during high cycle fatigue (HCF) of this LDSS have been studied. The active slip systems and their associated Schmid factors (SF) are determined using electron backscattered diffraction (EBSD). Additionally, the dislocation structure developed during cycling is observed by transmission electron microscopy (TEM). Regardless of the fatigue regime, LCF and HCF, short cracks nucleate along intrusion/extrusions in ferritic grains. Moreover, during the LCF phase boundaries decelerate short crack propagation. These results are rationalized by the hardness of the constitutive phases and the dependence of screw dislocation mobility in the ferrite phase on strain rate and stress amplitude.

  7. Effect of residual stresses on individual phase mechanical properties of austeno-ferritic duplex stainless steel

    International Nuclear Information System (INIS)

    Dakhlaoui, R.; Baczmanski, A.; Braham, C.; Wronski, S.; Wierzbanowski, K.; Oliver, E.C.

    2006-01-01

    The mechanical properties of both phases in duplex stainless steel have been studied in situ using neutron diffraction during mechanical loading. Important differences in the evolution of lattice strains are observed between tests carried out in tension and compression. An elastoplastic self-consistent model is used to predict the evolution of internal stresses during loading and to identify critical resolved shear stresses and strain hardening parameters of the material. The differences between tensile and compressive behaviours of the phases are explained when the initial stresses are taken into account in model calculations. The yield stresses in each phase of the studied steel have been experimentally determined and successfully compared with the results of the elastoplastic self-consistent model

  8. Stress corrosion cracking resistance of 22% Cr duplex stainless steel in simulated sour environments

    International Nuclear Information System (INIS)

    Kudo, T.; Tsuge, H.; Moroishi, T.

    1989-01-01

    This paper reports the effect of nickel and nitrogen contents on stress corrosion cracking (SCC) of 22%Cr - 3%Mo-base duplex stainless steel investigated in simulated sour environments with respect to both the base metal and the heat-affected zone (HAZ) of welding. The threshold stress and the critical chloride concentration for SCC were evaluated as a function of the ferrite content (α-content) in the alloy. The threshold stress is highest at the α-content of 40 to 45%, and is lowered with decreasing and increasing the α-content from its value. The alloy whose α-content exceeds 80% at the HAZ has also high susceptibilities to pitting corrosion and intergranular corrosion (ICG). The critical chloride concentration for cracking increases with the decrease in the α-content. Moreover, the contents of chromium, nickel and molybdenum in the α-phase are considered to be an important factor for determining the critical chloride concentration

  9. Non destructive method to follow the phase sigma in a duplex stainless steel

    International Nuclear Information System (INIS)

    Silva, E.M.; Andrade, A.L.S. Souza; Fialho, W.M.L.; Araujo, B.R.; Silva, J.H.R.; Leite, Josinaldo P.; Silva, Eloy M.; Leite, Joao P.

    2014-01-01

    Duplex stainless steels are subject to embrittlement due to the formation of sigma phase, which is one with the greatest effect of weakening because they are rich in chromium and deplete the matrix of this element. In this paper, a non-destructive methodology based on measurements of Hall voltage, is presented for monitoring the formation of sigma phase at temperatures of 800 deg C and 900 deg C. Different field intensities are generated by an electromagnet and the flow of field lines is detected by a Hall effect sensor. Hall voltage measurements are proportional to the formation of sigma phase generated by different times of aging methods. The results are correlated with results of microscopic, hardness and X-ray diffraction. It was showed that exist a correlation between the Hall voltage and the amount of sigma phase. The formation of this phase influences the signal voltage by reducing the voltage. (author)

  10. Relative merits of duplex and austenitic stainless steels for applications in the oil and gas industry

    Energy Technology Data Exchange (ETDEWEB)

    Johansson, Elisabeth; Wegrelius, Lena; Pettersson, Rachel [Outokumpu Stainless AB, Avesta (Sweden)

    2012-07-01

    The broad range of available stainless steel grades means that these materials can fulfil a wide variety of requirements within the oil and gas industry. The duplex grades have the advantage of higher strength than standard austenitic grades, while the superaustenitic grades provide a cost-effective alternative to nickel-base alloys in a number of cases. The paper presents the results of various types of laboratory testing to rank the grades in terms of resistance to pitting, crevice corrosion and stress corrosion cracking. Results from field testing in actual or simulated service conditions are discussed and a number of application examples, including process piping flexible, heat exchangers and topside equipment are presented. (author)

  11. Effect of preparative treatment on the corrosion resistance of duplex stainless steel

    International Nuclear Information System (INIS)

    Rieder, E.S.; Eagleton, T.S.; Farr, J.P.G.; Li, X.; Strangwood, M.; Ashworth, M.A.

    1999-01-01

    The effect of surface treatment on the characteristics of the passive film on a super duplex stainless steel is addressed. Auger Electron Spectroscopy (AES) has been used to provide in-depth chemical profile analyses of the passivation film. This study showed that the constitution of the film is largely dependent on the electrolytic conditions under which it is produced or to which it is submitted. The passive films formed by polarisation in an alkaline solution (boric-borate solution) consist of two regions, an inner region rich in chromium and an outer region rich in iron, whilst the films produced in acid solution only present the chromium - rich region. The film thickness is also greatly affected by the polarisation conditions. It can vary from ca. 8 monolayers to about 20 monolayers for cathodically and anodically polarised specimens respectively. The microstructure of weldmetal is also discussed. (author)

  12. The Effect of Multiple Shot Peening on the Corrosion Behavior of Duplex Stainless Steel

    Science.gov (United States)

    Feng, Qiang; She, Jia; Wu, Xueyan; Wang, Chengxi; Jiang, Chuanhai

    2018-03-01

    Various types of shot peening treatments were applied to duplex stainless steel. The effects of shot peening intensity and working procedures on the microstructure were investigated. The domain size and microstrain evolution in the surface layer were characterized utilizing the Rietveld method. As the shot peening intensity increased, the surface roughness increased in the surface layer; however, it decreased after multiple (dual and triple) shot peening. The mole fraction of strain-induced martensite as a function of the intensity of shot peening was evaluated by XRD measurements. Both potentiodynamic polarization curves and salt spray tests of shot-peened samples in NaCl solution were investigated. The results indicate that traditional shot peening has negative effects on corrosion resistance with increasing shot peening intensity; however, the corrosion rate can be reduced by means of multiple shot peening.

  13. Cold rolling texture development of α/γ duplex stainless steels

    International Nuclear Information System (INIS)

    Akdut, N.; Foct, J.; Gottstein, G.

    1996-01-01

    The cold rolling texture development of two α/γ duplex stainless steels (DSS) with similar volume fractions of both phases but with totally different microstructures were investigated. Due to the limited number of available pole figures using X-rays, for the calculation of the ODFs both a direct method and a recent iterative series expansion method were used. The results were checked by neutron diffraction measurements. The austenitic phases of both DSS behave similarly to single phase materials with a low stacking fault energy which develop a brass-type rolling texture. In contrast, the texture development of the ferritic phases strongly differs from those of single phase ferrites. Instead of a fibre type texture the α-phase in both DSS exhibits a peak dominated texture regardless of whether it is the matrix phase or not. These differences, as well as the sharpness of both phases, are explained by the presence of the second phase. (orig.)

  14. Studies on the Parametric Effects of Plasma Arc Welding of 2205 Duplex Stainless Steel

    Science.gov (United States)

    Selva Bharathi, R.; Siva Shanmugam, N.; Murali Kannan, R.; Arungalai Vendan, S.

    2018-03-01

    This research study attempts to create an optimized parametric window by employing Taguchi algorithm for Plasma Arc Welding (PAW) of 2 mm thick 2205 duplex stainless steel. The parameters considered for experimentation and optimization are the welding current, welding speed and pilot arc length respectively. The experimentation involves the parameters variation and subsequently recording the depth of penetration and bead width. Welding current of 60-70 A, welding speed of 250-300 mm/min and pilot arc length of 1-2 mm are the range between which the parameters are varied. Design of experiments is used for the experimental trials. Back propagation neural network, Genetic algorithm and Taguchi techniques are used for predicting the bead width, depth of penetration and validated with experimentally achieved results which were in good agreement. Additionally, micro-structural characterizations are carried out to examine the weld quality. The extrapolation of these optimized parametric values yield enhanced weld strength with cost and time reduction.

  15. Development of Weld Metal Microstructures in Pulsed Laser Welding of Duplex Stainless Steel

    Science.gov (United States)

    Mirakhorli, F.; Malek Ghaini, F.; Torkamany, M. J.

    2012-10-01

    The microstructure of the weld metal of a duplex stainless steel made with Nd:YAG pulsed laser is investigated at different travel speeds and pulse frequencies. In terms of the solidification pattern, the weld microstructure is shown to be composed of two distinct zones. The presence of two competing heat transfer channels to the relatively cooler base metal and the relatively hotter previous weld spot is proposed to develop two zones. At high overlapping factors, an array of continuous axial grains at the weld centerline is formed. At low overlapping factors, in the zone of higher cooling rate, a higher percentage of ferrite is transformed to austenite. This is shown to be because with extreme cooling rates involved in pulsed laser welding with low overlapping, the ferrite-to-austenite transformation can be limited only to the grain boundaries.

  16. Effect of Secondary Phase Precipitation on the Corrosion Behavior of Duplex Stainless Steels

    Directory of Open Access Journals (Sweden)

    Kai Wang Chan

    2014-07-01

    Full Text Available Duplex stainless steels (DSSs with austenitic and ferritic phases have been increasingly used for many industrial applications due to their good mechanical properties and corrosion resistance in acidic, caustic and marine environments. However, DSSs are susceptible to intergranular, pitting and stress corrosion in corrosive environments due to the formation of secondary phases. Such phases are induced in DSSs during the fabrication, improper heat treatment, welding process and prolonged exposure to high temperatures during their service lives. These include the precipitation of sigma and chi phases at 700–900 °C and spinodal decomposition of ferritic grains into Cr-rich and Cr-poor phases at 350–550 °C, respectively. This article gives the state-of the-art review on the microstructural evolution of secondary phase formation and their effects on the corrosion behavior of DSSs.

  17. Effects of heat input on pitting corrosion in super duplex stainless steel weld metals

    Science.gov (United States)

    Shin, Yong taek; Shin, Hak soo; Lee, Hae woo

    2012-12-01

    Due to the difference in reheating effects depending on the heat input of subsequent weld passes, the microstructure of the weld metal varies between acicular type austenite and a mixture of polygonal type and grain boundary mixed austenite. These microstructural changes may affect the corrosion properties of duplex stainless steel welds. This result indicates that the pitting resistance of the weld can be strongly influenced by the morphology of the secondary austenite phase. In particular, the ferrite phase adjacent to the acicular type austenite phase shows a lower Pitting Resistance Equivalent (PRE) value of 25.3, due to its lower chromium and molybdenum contents, whereas the secondary austenite phase maintains a higher PRE value of more than 38. Therefore, it can be inferred that the pitting corrosion is mainly due to the formation of ferrite phase with a much lower PRE value.

  18. Corrosion of 2205 Duplex Stainless Steel Weldment in Chloride Medium Containing Sulfate-Reducing Bacteria

    Science.gov (United States)

    Antony, P. J.; Singh Raman, R. K.; Kumar, Pradeep; Raman, R.

    2008-11-01

    Influence of changes in microstructure caused due to welding on microbiologically influenced corrosion of a duplex stainless steel was studied by exposing the weldment and parent metal to chloride medium containing sulfate-reducing bacteria (SRB). Identically prepared coupons (same area and surface finish) exposed to sterile medium were used as the control. Etching-type attack was observed in the presence of SRB, which was predominant in the heat-affected zone (HAZ) of the weldment. The anodic polarization studies indicated an increase in current density for coupon exposed to SRB-containing medium as compared to that obtained for coupon exposed to sterile medium. The scanning electron microscopy (SEM) observations after anodic polarization revealed that the attack was preferentially in the ferrite phase of HAZ of the weldment, whereas it was restricted to the austenite phase of the parent metal.

  19. Effect of Secondary Phase Precipitation on the Corrosion Behavior of Duplex Stainless Steels.

    Science.gov (United States)

    Chan, Kai Wang; Tjong, Sie Chin

    2014-07-22

    Duplex stainless steels (DSSs) with austenitic and ferritic phases have been increasingly used for many industrial applications due to their good mechanical properties and corrosion resistance in acidic, caustic and marine environments. However, DSSs are susceptible to intergranular, pitting and stress corrosion in corrosive environments due to the formation of secondary phases. Such phases are induced in DSSs during the fabrication, improper heat treatment, welding process and prolonged exposure to high temperatures during their service lives. These include the precipitation of sigma and chi phases at 700-900 °C and spinodal decomposition of ferritic grains into Cr-rich and Cr-poor phases at 350-550 °C, respectively. This article gives the state-of the-art review on the microstructural evolution of secondary phase formation and their effects on the corrosion behavior of DSSs.

  20. Effect of Continuous Cooling on Secondary Phase Precipitation in the Super Duplex Stainless Steel ZERON-100

    Science.gov (United States)

    Calliari, Irene; Bassani, Paola; Brunelli, Katya; Breda, Marco; Ramous, Emilio

    2013-12-01

    The precipitation of secondary phases in super duplex stainless steels (SDSS) is a subject of great relevance owing to their dangerous effects on both mechanical and corrosion-resistance properties. This paper examines the effect of continuous cooling after solution annealing treatment on secondary phase precipitation in the ZERON-100 SDSS. It considers the influence of cooling rate on volume fraction, morphology and chemical composition. It has been found that the formation of sigma and chi phases can be avoided only at cooling rates higher than 0.7 °C/s. In addition, at the lowest cooling rate the sigma phase amount approaches the equilibrium value, but the chi phase amount remains significantly low.

  1. Effects of Solution Annealing Temperature on the Galvanic Corrosion Behavior of the Super Duplex Stainless Steels

    Science.gov (United States)

    Lee, Jun-Seob; Jeon, Soon-Hyeok; Park, Yong-Soo

    2013-02-01

    This study investigated the active dissolution of super duplex stainless steel (SDSS) at various solution annealing temperatures. The active dissolutions of the α-phase and γ-phase were compared, and the effects of the surface area ratio on the active dissolutions of both phases were investigated. There were two peaks in the active-passive transition region in the potentiodynamic test in the modified green-death solution. The two peaks changed as the solution annealing temperature was increased from 1050 to 1150 °C. The solution annealing temperature difference affected the critical anodic current densities. This provides useful information for determining the appropriate solution annealing temperature in the modified green-death solution for SDSS.

  2. The Localized Corrosion Behavior Associated with Microstructure of F53 Super Duplex Stainless Steel

    International Nuclear Information System (INIS)

    Kim, Soon-Tae; Lee, In-Sung; Kong, Kyeong-Ho; Park, Yong-Soo; Lee, Jong-Hoon; Yang, Won-Jon

    2015-01-01

    The localized corrosion behavior associated with microstructure of F53 super duplex stainless steel (SDSS) was investigated using a potentiodynamic polarization test, a critical crevice temperature test, an electron probe micro-analyzer analysis, and scanning electron microscopy-energy dispersive spectroscopy analyses. Crevice corrosion was initiated at the α/γ phase boundaries, MO x inclusions (where M is Cr, Mn, Al, Fe, or Ti), as well as Cr and Mo depleted areas adjacent to the σ-phases precipitated in the F53 SDSS alloy. This alloy had been annealed at 1050 ℃ followed by improper water-cooling, and the corrosion was propagated into the α-phases because the pitting resistance equivalent number (PREN) of the α-phase was smaller than that of the γ-phase. As cooling rate increased, the variation of the α-phases decreased, and the content of the Cr and Mo rich σ-phases decreased, thereby increasing the corrosion resistance.

  3. Fatigue crack propagation of super duplex stainless steel and time-frequency analysis of acoustic emission

    International Nuclear Information System (INIS)

    Lee, Sang Kee; Nam, Ki Woo; Kang, Chang Yong; Do, Jae Yoon

    2000-01-01

    On this study, the fatigue crack propagation of super duplex stainless steel is investigated in conditions of various volume fraction of austenite phase by changing heat treatment temperature. And we analysed acoustic emission signals during the fatigue test by time-frequency analysis methods. As the temperature of heat treatment increased, volume fraction of austenite decreased and coarse grain was obtained. The specimen heat treated at 1200 deg. C had longer fatigue life and slower rate of crack growth. As a result of time-frequency analyze of acoustic emission signals during fatigue test, main frequency was 200∼300 kHz having no correlation with heat treatment and crack length, and 500 kHz was obtained by dimple and separate of inclusion

  4. Effects of REM and Ba Additions on the Characteristics of the Third Generation Duplex Stainless Steel

    International Nuclear Information System (INIS)

    Park, Yong Soo; Kim, Soon Tae

    2006-01-01

    The third generation super duplex stainless steel having excellent corrosion resistance, embrittlement resistance, castability, weldability and hot workability has been developed. REM and Ba added to the alloy, with larger atomic radius than those of Cr, Mo and W, seem to fill vacancies inside the matrix and around the grain boundaries, retarding formation of brittle σ and χ phases. In addition, fine oxides/ oxy-sulfides of REM and Ba (1∼3 μm in diameter) seem to enhance the retardation effects. The alloys have also shown higher strength and ductility resulting from phase and grain refinements caused by those oxides and oxy-sulfides. Accordingly it is judged that the core technology can provide the method for remarkably suppressing formation of intermetallic phases by adding new alloy elements, and improving a applied to sea water and flue gas desulfurization facility

  5. Effect of heat treatment on corrosion behavior of duplex stainless steel in orthodontic applications

    Science.gov (United States)

    Sabea Hammood, Ali; Faraj Noor, Ahmed; Talib Alkhafagy, Mohammed

    2017-12-01

    Heat treatment is necessary for duplex stainless steel (DSS) to remove or dissolve intermetallic phases, to remove segregation and to relieve any residual thermal stress in DSS, which may be formed during production processes. In the present study, the corrosion resistance of a DSS in artificial saliva was studied by potentiodynamic measurements. The microstructure was investigated by scanning electron microscopy (SEM),x-ray diffraction (XRD) and Vickers hardness (HV). The properties were tested in as-received and in thermally treated conditions (800-900 °C, 2-8 min). The research aims to evaluate the capability of DSS for orthodontic applications, in order to substitute the austenitic grades. The results indicate that the corrosion resistance is mainly affected by the ferrite/austenite ratio. The best result was obtained with a treatment at 900 °C for 2 min.

  6. Local electrical properties of thermally grown oxide films formed on duplex stainless steel surfaces

    Science.gov (United States)

    Guo, L. Q.; Yang, B. J.; He, J. Y.; Qiao, L. J.

    2018-06-01

    The local electrical properties of thermally grown oxide films formed on ferrite and austenite surfaces of duplex stainless steel at different temperatures were investigated by Current sensing atomic force microscopy, X-ray Photoelectron Spectroscopy (XPS) and Auger Electron Spectroscopy (AES). The current maps and XPS/AES analyses show that the oxide films covering austenite and ferrite surfaces formed at different temperatures exhibit different local electrical characteristics, thickness and composition. The dependence of electrical conductivity of oxide films covering austenite and ferrite surface on the formation temperature is attributed to the film thickness and semiconducting structures, which is intrinsically related to thermodynamics and kinetics process of film grown at different temperature. This is well elucidated by corresponding semiconductor band structures of oxide films formed on austenite and ferrite phases at different temperature.

  7. Effect of Plastic Deformation on the Corrosion Behavior of a Super-Duplex Stainless Steel

    Science.gov (United States)

    Renton, Neill C.; Elhoud, Abdu M.; Deans, William F.

    2011-04-01

    The role of plastic deformation on the corrosion behavior of a 25Cr-7Ni super-duplex stainless steel (SDSS) in a 3.5 wt.% sodium chloride solution at 90 °C was investigated. Different levels of plastic strain between 4 and 16% were applied to solution annealed tensile specimens and the effect on the pitting potential measured using potentiodynamic electrochemical techniques. A nonlinear relationship between the pitting potential and the plastic strain was recorded, with 8 and 16% causing a significant reduction in average E p, but 4 and 12% causing no significant change when compared with the solution-annealed specimens. The corrosion morphology revealed galvanic interaction between the anodic ferrite and the cathodic austenite causing preferential dissolution of the ferrite. Mixed potential theory and the changing surface areas of the two phases caused by the plastic deformation structures explain the reductions in pitting potential at certain critical plastic strain levels. End-users and manufacturers should evaluate the corrosion behavior of specific cold-worked duplex and SDSSs using their as-produced surface finishes assessing in-service corrosion performance.

  8. Surface modification of 17-4PH stainless steel by DC plasma nitriding and titanium nitride film duplex treatment

    International Nuclear Information System (INIS)

    Qi, F.; Leng, Y.X.; Huang, N.; Bai, B.; Zhang, P.Ch.

    2007-01-01

    17-4PH stainless steel was modified by direct current (DC) plasma nitriding and titanium nitride film duplex treatment in this study. The microstructure, wear resistance and corrosion resistance were characterized by X-ray diffraction (XRD), pin-on-disk tribological test and polarization experiment. The results revealed that the DC plasma nitriding pretreatment was in favor of improving properties of titanium nitride film. The corrosion resistance and wear resistance of duplex treatment specimen was more superior to that of only coated titanium nitride film

  9. Microstructure and corrosion behavior of shielded metal arc-welded dissimilar joints comprising duplex stainless steel and low alloy steel

    Science.gov (United States)

    Srinivasan, P. Bala; Muthupandi, V.; Sivan, V.; Srinivasan, P. Bala; Dietzel, W.

    2006-12-01

    This work describes the results of an investigation on a dissimilar weld joint comprising a boiler-grade low alloy steel and duplex stainless steel (DSS). Welds produced by shielded metal arc-welding with two different electrodes (an austenitic and a duplex grade) were examined for their microstructural features and properties. The welds were found to have overmatching mechanical properties. Although the general corrosion resistance of the weld metals was good, their pitting resistance was found to be inferior when compared with the DSS base material.

  10. Characterization of microstructure and texture across dissimilar super duplex/austenitic stainless steel weldment joint by austenitic filler metal

    International Nuclear Information System (INIS)

    Eghlimi, Abbas; Shamanian, Morteza; Eskandarian, Masoomeh; Zabolian, Azam; Szpunar, Jerzy A.

    2015-01-01

    The evolution of microstructure and texture across an as-welded dissimilar UNS S32750 super duplex/UNS S30403 austenitic stainless steel joint welded by UNS S30986 (AWS A5.9 ER309LMo) austenitic stainless steel filler metal using gas tungsten arc welding process was evaluated by optical micrography and EBSD techniques. Due to their fabrication through rolling process, both parent metals had texture components resulted from deformation and recrystallization. The weld metal showed the highest amount of residual strain and had large austenite grain colonies of similar orientations with little amounts of skeletal ferrite, both oriented preferentially in the < 001 > direction with cub-on-cube orientation relationship. While the super duplex stainless steel's heat affected zone contained higher ferrite than its parent metal, an excessive grain growth was observed at the austenitic stainless steel's counterpart. At both heat affected zones, austenite underwent some recrystallization and formed twin boundaries which led to an increase in the fraction of high angle boundaries as compared with the respective base metals. These regions showed the least amount of residual strain and highest amount of recrystallized austenite grains. Due to the static recrystallization, the fraction of low degree of fit (Σ) coincident site lattice boundaries, especially Σ3 boundaries, was increased in the austenitic stainless steel heat affected zone, while the formation of subgrains in the ferrite phase increased the content of < 5° low angle boundaries at that of the super duplex stainless steel. - Graphical abstract: Display Omitted - Highlights: • Extensive grain growth in the HAZ of austenitic stainless steel was observed. • Intensification of < 100 > orientated grains was observed adjacent to both fusion lines. • Annealing twins with Σ3 CSL boundaries were formed in the austenite of both HAZ. • Cub-on-cube OR was observed between austenite and ferrite in the weld

  11. Characterization of microstructure and texture across dissimilar super duplex/austenitic stainless steel weldment joint by austenitic filler metal

    Energy Technology Data Exchange (ETDEWEB)

    Eghlimi, Abbas, E-mail: a.eghlimi@ma.iut.ac.ir [Department of Materials Engineering, Isfahan University of Technology, Isfahan 84156-83111 (Iran, Islamic Republic of); Shamanian, Morteza [Department of Materials Engineering, Isfahan University of Technology, Isfahan 84156-83111 (Iran, Islamic Republic of); Eskandarian, Masoomeh [Department of Materials Engineering, Shiraz University, Shiraz 71348-51154 (Iran, Islamic Republic of); Zabolian, Azam [Department of Natural Resources, Isfahan University of Technology, Isfahan 84156-83111 (Iran, Islamic Republic of); Szpunar, Jerzy A. [Department of Mechanical Engineering, University of Saskatchewan, Saskatoon, SK S7N 5A9 (Canada)

    2015-08-15

    The evolution of microstructure and texture across an as-welded dissimilar UNS S32750 super duplex/UNS S30403 austenitic stainless steel joint welded by UNS S30986 (AWS A5.9 ER309LMo) austenitic stainless steel filler metal using gas tungsten arc welding process was evaluated by optical micrography and EBSD techniques. Due to their fabrication through rolling process, both parent metals had texture components resulted from deformation and recrystallization. The weld metal showed the highest amount of residual strain and had large austenite grain colonies of similar orientations with little amounts of skeletal ferrite, both oriented preferentially in the < 001 > direction with cub-on-cube orientation relationship. While the super duplex stainless steel's heat affected zone contained higher ferrite than its parent metal, an excessive grain growth was observed at the austenitic stainless steel's counterpart. At both heat affected zones, austenite underwent some recrystallization and formed twin boundaries which led to an increase in the fraction of high angle boundaries as compared with the respective base metals. These regions showed the least amount of residual strain and highest amount of recrystallized austenite grains. Due to the static recrystallization, the fraction of low degree of fit (Σ) coincident site lattice boundaries, especially Σ3 boundaries, was increased in the austenitic stainless steel heat affected zone, while the formation of subgrains in the ferrite phase increased the content of < 5° low angle boundaries at that of the super duplex stainless steel. - Graphical abstract: Display Omitted - Highlights: • Extensive grain growth in the HAZ of austenitic stainless steel was observed. • Intensification of < 100 > orientated grains was observed adjacent to both fusion lines. • Annealing twins with Σ3 CSL boundaries were formed in the austenite of both HAZ. • Cub-on-cube OR was observed between austenite and ferrite in the weld

  12. Flaw evaluation of thermally aged cast stainless steel in light-water reactor applications

    International Nuclear Information System (INIS)

    Lee, S.; Kuo, P.T.; Wichman, K.; Chopra, O.

    1997-01-01

    Cast stainless steel may be used in the fabrication of the primary loop piping, fittings, valve bodies, and pump casings in light-water reactors. However, this material is subject to embrittlement due to thermal aging at the reactor temperature, that is 290 o C (550 o F). The Argonne National Laboratory (ANL) recently completed a research program and the results indicate that the lower-bound fracture toughness of thermally aged cast stainless steel is similar to that of submerged arc welds (SAWs). Thus, the US Nuclear Regulatory Commission (NRC) staff has accepted the use of SAW flaw evaluation procedures in IWB-3640 of Section XI of the American Society of Mechanical Engineers (ASME) Boiler and Pressure Vessel Code to evaluate flaws in thermally aged cast stainless steel for a license renewal evaluation. Alternatively, utilities may estimate component-specific fracture toughness of thermally aged cast stainless steel using procedures developed at ANL for a case-by-case flaw evaluation. (Author)

  13. Influence on ultrasonic incident angle and defect detection sensitivity by cast stainless steel structure

    International Nuclear Information System (INIS)

    Kurozumi, Y.

    2004-01-01

    It is well known that ultrasonic waves are affected strongly by macro-structures in cast stainless steel, as in the primary pipe or other components in pressurized water reactors (PWRs). In this work, ultrasonic refractive angles and defect detection sensitivities are investigated at different incident angles to cast stainless steel. The aims of the investigation are to clarify the transmission of ultrasonic waves in cast stainless steel and to contribute to the transducer design. The results are that ultrasonic refractive angles in cast stainless steel shift towards the 45-degree direction with respect to the direction of dendritic structures by 11.8 degrees at the maximum and that the sensitivity of transducer for inner surface breaking cracks increases with decreasing incident angle. However, in an ultrasonic inspection of actual welds at smaller incident angles, a trade-off occurs between increased defect detection sensitivity and decreased defect discrimination capability due to intense false signals produced by non-defective features. (orig.)

  14. Microstructure, Hardness, and Corrosion Behavior of TiC-Duplex Stainless Steel Composites Fabricated by Spark Plasma Sintering

    Science.gov (United States)

    Han, Ying; Zhang, Wei; Sun, Shicheng; Chen, Hua; Ran, Xu

    2017-08-01

    Duplex stainless steel composites with various weight fractions of TiC particles are prepared by spark plasma sintering. Ferritic 434L and austenitic 316L stainless steel powders are premixed in a 50:50 weight ratio and added with 3-9 wt.% TiC. The compacts are sintered in the solid state under vacuum conditions at 1223 K for 5 min. The effects of TiC content on the microstructure, hardness, and corrosion resistance of duplex stainless steel composites fabricated by powder metallurgy are evaluated. The results indicate that the TiC particulates as reinforcements can be distributed homogeneously in the steel matrix. Densification of sintered composites decreases with increasing TiC content. M23C6 carbide precipitates along grain boundary, and its neighboring Cr-Mo-depleted region is formed in the sintered microstructure, which can be eliminated subsequently with appropriate heat treatment. With the addition of TiC, the hardness of duplex stainless steel fabricated by powder metallurgy can be markedly enhanced despite increased porosity in the composites. However, TiC particles increase the corrosion rate and degrade the passivation capability, particularly for the composite with TiC content higher than 6 wt.%. Weakened metallurgical bonding in the composite with high TiC content provides the preferred sites for pitting nucleation and/or dissolution.

  15. Magnetic detection of sigma phase in duplex stainless steel UNS S31803

    Energy Technology Data Exchange (ETDEWEB)

    Tavares, S.S.M., E-mail: ssmtavares@terra.com.b [Universidade Federal Fluminense, Departamento de Engenharia Mecanica, PGMEC, Rua Passo da Patria, 156, CEP 24210-240, Niteroi (Brazil); Pardal, J.M.; Guerreiro, J.L. [Universidade Federal Fluminense, Departamento de Engenharia Mecanica, PGMEC, Rua Passo da Patria, 156, CEP 24210-240, Niteroi (Brazil); Gomes, A.M. [Universidade Federal do Rio de Janeiro, Instituto de Fisica (Brazil); Silva, M.R. da [Universidade Federal de Itajuba, Instituto de Ciencias (Brazil)

    2010-09-15

    Duplex stainless steels are high strength and corrosion resistant steels extensively used in the chemical and petrochemical industry. The best mechanical properties and corrosion resistance are obtained with a microstructure composed by equal parts of ferrite and austenite and free from tertiary phases. Sigma phase is one of these deleterious tertiary phases. In the present work different amounts of sigma phase were precipitated by heat treatments in a UNS S31803 stainless steel. Some specimens were cold rolled before sigma phase precipitation in order to evaluate the effect of deformation on the magnetic measurements. The amount of sigma phase was precisely determined by microscopy and image analysis for each heat treatment condition. The effects of sigma phase on the steel properties were investigated, confirming the detrimental effects of very small percentages on corrosion resistance and toughness. Two magnetic methods were used to detect sigma phase: magnetization saturation measurements in a Vibrating Sample Magnetometer and ferritoscope testing. Both methods were found to be sensitive to small percentages of sigma phase in the microstructure.

  16. Microstructure characterization and corrosion testing of MAG pulsed duplex stainless steel welds

    Energy Technology Data Exchange (ETDEWEB)

    Mitelea, Ion; Utu, Ion Dragos; Urlan, Sorin Dumitru; Karancsi, Olimpiu [Politehnica Univ. Timisoara (Romania). Faculty of Mechanical Engineering

    2017-08-01

    Duplex stainless steels are extremely attractive construction materials for their usage in intense aggressive environments. They offer numerous advantages compared to the austenitic stainless steels having an excellent behavior to pitting and cavernous corrosion, and a high resistance to stress cracking corrosion in chlorides media. However, their corrosion properties are largely dependent on the microstructural factors such as: the quantitative ratio of the two phases ferrite/austenite (F/A), the presence of intermetallic compounds and the distribution of the alloying elements between the ferrite and austenite. As a result of the thermal cycles experienced by the base metal without a post-weld heat treatment, the mechanical properties are significantly different in the heat affected zone and the deposited metal compared with the properties of the base metal. The present paper highlights the effect of the post-weld solution treatment in order to restore the balance between austenite and ferrite in the welded joint areas and also to limit undesirable precipitation of secondary phases with implications for increasing the corrosion resistance.

  17. Microstructure characterization and corrosion testing of MAG pulsed duplex stainless steel welds

    International Nuclear Information System (INIS)

    Mitelea, Ion; Utu, Ion Dragos; Urlan, Sorin Dumitru; Karancsi, Olimpiu

    2017-01-01

    Duplex stainless steels are extremely attractive construction materials for their usage in intense aggressive environments. They offer numerous advantages compared to the austenitic stainless steels having an excellent behavior to pitting and cavernous corrosion, and a high resistance to stress cracking corrosion in chlorides media. However, their corrosion properties are largely dependent on the microstructural factors such as: the quantitative ratio of the two phases ferrite/austenite (F/A), the presence of intermetallic compounds and the distribution of the alloying elements between the ferrite and austenite. As a result of the thermal cycles experienced by the base metal without a post-weld heat treatment, the mechanical properties are significantly different in the heat affected zone and the deposited metal compared with the properties of the base metal. The present paper highlights the effect of the post-weld solution treatment in order to restore the balance between austenite and ferrite in the welded joint areas and also to limit undesirable precipitation of secondary phases with implications for increasing the corrosion resistance.

  18. Transformation of austenite to duplex austenite-ferrite assembly in annealed stainless steel 316L consolidated by laser melting

    Energy Technology Data Exchange (ETDEWEB)

    Saeidi, K.; Gao, X. [Department of Materials and Environmental Chemistry, Arrhenius Laboratory, Stockholm University, S-106 91 Stockholm (Sweden); Lofaj, F. [Institute of Materials Research of the Slovak Academy of Sciences, Watsonova 47, Košice (Slovakia); Faculty of Materials Science and Technology in Trnava, Slovak University of Technology in Bratislava, 916 24 Trnava (Slovakia); Kvetková, L. [Institute of Materials Research of the Slovak Academy of Sciences, Watsonova 47, Košice (Slovakia); Shen, Z.J. [Department of Materials and Environmental Chemistry, Arrhenius Laboratory, Stockholm University, S-106 91 Stockholm (Sweden)

    2015-06-05

    Highlights: • Mechanical properties, phase and microstructure stability of laser melted steel was studied. • Duplex austenite-ferrite assembly with improved mechanical properties was formed. • Dissolution of Mo in the steel matrix resulted in ferrite stabilization and stress relief. • Enhanced mechanical properties were achieved compared to conventionally casted and annealed steel. - Abstract: Laser melting (LM), with a focused Nd:YAG laser beam, was used to form solid bodies from 316L austenite stainless steel powder and the laser melted samples were heat treated at various temperatures. The phase changes in heat treated samples were characterized using X-ray diffraction (XRD). Samples heat treated at 800 °C and 900 °C remained single austenite while in samples heat treated at 1100 °C and 1400 °C a dual austenite-ferrite phase assembly was formed. The ferrite formation was further verified by electron back scattering diffraction (EBSD) and selective area diffraction (SAD). Microstructural changes were studied by scanning and transmission electron microscopy (SEM, TEM). In samples heat treated up to 900 °C, coalescence of the cellular-sub grains was noticed, whereas in sample heat treated at and above 1100 °C the formation of ferrite phase was observed. The correlation between the microstructure/phase assembly and the measured strength/microhardness were investigated, which indicated that the tensile strength of the laser melted material was significantly higher than that of the conventional 316L steel even after heat treatment whereas caution has to be taken when laser melted material will be exposed to an application temperature above 900 °C.

  19. Evaluation of aging of cast stainless steel components

    International Nuclear Information System (INIS)

    Chung, H.M.

    1991-02-01

    Cast stainless steel is used extensively in nuclear reactors for primary-pressure-boundary components such as primary coolant pipes, elbows, valves, pumps, and safe ends. These components are, however, susceptible to thermal aging embrittlement in light water reactors because of the segregation of Cr atoms from Fe and Ni by spinodal decomposition in ferrite and the precipitation of Cr-rich carbides on ferrite/austenite boundaries. A recent advance in understanding the aging kinetics is presented. Aging kinetics are strongly influenced by the synergistic effects of other metallurgical reactions that occur in parallel with spinodal decomposition, i.e., clustering of Ni, Mo, and Si solute atoms and the nucleation and growth of G-phase precipitates in the ferrite phase. A number of methods are outlined for estimating aging embrittlement under end-of-life of life-extension conditions, depending on several factors such as degree of permissible conservatism, availability of component archive material, and methods of estimating and verifying the activation energy of aging. 33 refs., 6 figs., 3 tabs

  20. Study of corrosive effect of oil in super duplex stainless steels; Estudo do efeito corrosivo do petroleo em acos super duplex

    Energy Technology Data Exchange (ETDEWEB)

    Gusmao, E.F.; Azambuja, V.M. [IFES, Coordenadoria de Metalurgia, Vitoria, ES (Brazil); Santos, D.S. [Universidade Federal do Rio de Janeiro (PEMM/COPPE/UFRJ), RJ (Brazil). Pos-Graduacao em Engenharia Metalurgica e de Materiais

    2010-07-01

    The super duplex stainless steel was exposed in an environment at 75 degree C with oil for days, weeks and month to observe the change in mass. The corrosion leads to loss of weight of material which could harm the economy of a company, as this will have to stop production to replace the corroded part. Hence the great importance of studies on ways to mitigate the corrosion. There was a chemical attack by the reagent Behara and testing to study the quality of the protective coating after the tests with oil by electrochemical impedance. (author)

  1. Corrosion resistance of duplex stainless steel subjected to long-term annealing in the spinodal decomposition temperature range

    International Nuclear Information System (INIS)

    Lo, K.H.; Kwok, C.T.; Chan, W.K.; Zeng, D.

    2012-01-01

    Highlights: ► Long-term DLEPR data on duplex stainless steel. ► Spinodal decomposition remains unabated even after 15,000 h of annealing. ► Effect of long-term annealing on healing has been investigated. - Abstract: The effect of thermal annealing up to 15,000 h between 300 °C and 500 °C on the corrosion resistance of the duplex stainless steel (DSS) 7MoPLUS has been investigated by using the DLEPR test. Spinodal decomposition in 7MoPLUS is unabated even after annealing for 15,000 h and no healing has been observed. The possible healing mechanisms in this temperature range (back diffusion of Cr atoms from the Cr-rich ferrite (α Cr ) and diffusion of Cr atoms from the austenite) and its absence in the present steel have been discussed.

  2. Corrosion resistance of duplex stainless steel subjected to long-term annealing in the spinodal decomposition temperature range

    Energy Technology Data Exchange (ETDEWEB)

    Lo, K.H., E-mail: KHLO@umac.mo [Department of Electromechanical Engineering, University of Macau, Macau (China); Kwok, C.T.; Chan, W.K.; Zeng, D. [Department of Electromechanical Engineering, University of Macau, Macau (China)

    2012-02-15

    Highlights: Black-Right-Pointing-Pointer Long-term DLEPR data on duplex stainless steel. Black-Right-Pointing-Pointer Spinodal decomposition remains unabated even after 15,000 h of annealing. Black-Right-Pointing-Pointer Effect of long-term annealing on healing has been investigated. - Abstract: The effect of thermal annealing up to 15,000 h between 300 Degree-Sign C and 500 Degree-Sign C on the corrosion resistance of the duplex stainless steel (DSS) 7MoPLUS has been investigated by using the DLEPR test. Spinodal decomposition in 7MoPLUS is unabated even after annealing for 15,000 h and no healing has been observed. The possible healing mechanisms in this temperature range (back diffusion of Cr atoms from the Cr-rich ferrite ({alpha}{sub Cr}) and diffusion of Cr atoms from the austenite) and its absence in the present steel have been discussed.

  3. The Effect of Surface Preparation on the Precipitation of Sigma During High Temperature Exposure of S32205 Duplex Stainless Steel

    Science.gov (United States)

    Jepson, Mark A. E.; Rowlett, Matthew; Higginson, Rebecca L.

    2017-03-01

    Although the formation of sigma phase in duplex stainless steels is reasonably well documented, the effect of surface finish on its formation rate in surface regions has not been previously noted. The growth of the sigma phase precipitated in the subsurface region (to a maximum depth of 120 μm) has been quantified after heat treatment of S32205 duplex stainless steel at 1073 K (800 °C) and 1173 K (900 °C) after preparation to two surface finishes. Here, results are presented that show that there is a change in the rate of sigma phase formation in the surface region of the material, with a coarser surface finish leading to a greater depth of precipitation at a given time and temperature of heat treatment. The growth rate and morphology of the precipitated sigma has been examined and explored in conjunction with thermodynamic equilibrium phase calculations.

  4. Effect of Multipass Friction Stir Processing on Mechanical and Corrosion Behavior of 2507 Super Duplex Stainless Steel

    Science.gov (United States)

    Mishra, M. K.; Gunasekaran, G.; Rao, A. G.; Kashyap, B. P.; Prabhu, N.

    2017-02-01

    The microstructure, mechanical properties, and corrosion behavior of 2507 super duplex stainless steel after multipass friction stir processing (FSP) were examined. A significant refinement in grain size of both ferrite and austenite was observed in stir zone resulting in improved yield and tensile strength. Electrochemical impedance spectroscopy and anodic polarization studies in 3.5 wt.% NaCl solution showed nobler corrosion characteristics with increasing number of FSP passes. This was evident from the decrease in corrosion current density, decrease in passive current density, and increase in polarization resistance. Also, the decrease in density of defects, based on Mott-Schottky analysis, further confirms the improvement in corrosion resistance of 2507 super duplex stainless steel after multipass FSP.

  5. Study of the fatigue behaviour and damage of a aged duplex stainless steel; Etude du comportement et de l'endommagement en fatigue d'un acier inoxydable austeno-ferritique moule vieilli

    Energy Technology Data Exchange (ETDEWEB)

    Le Roux, J.Ch

    2000-07-01

    Cast duplex stainless steels are commonly used in components of pressurized water reactors primary circuit. When submitted to in-service temperatures embrittlement occurs because of the nucleation and growth of a harder phase in the ferrite by spinodal composition. Macrostructure of this steel (ferritic primary grain size is about 4-5 mm) and embrittlement of ferrite due to aging lead to a very high scattering of mechanical properties for monotonous loadings. We showed that, in spite of this macrostructure, the cyclic behaviour of aged duplex stainless steels fits usual Manson-Coffin law while initial hardening is followed by softening, in part because of the demodulation of the composition. The fatigue crack propagation rate of material follows a Paris law. While crack initiation mainly appears next to the millimetric cast defects, fatigue crack propagation remains a continuous mechanism. Ferritic and austenitic elements break successively (ferrite first breaks by cleavage, then austenite breaks by ductile fatigue). In spite of the fact that the aged ferrite is embrittled, cleavage microcracks, for load levels examined, seldom appear in ferrite at the crack tip and on both sides of the main crack. Effects of cast defects and crystallographic ferrite orientation were also studied. Propagation fatigue crack behaviour was modeled assuming that the crack tip material behaves as if it was submitted to low cycle fatigue loadings. If we consider a homogeneous material, results are in good agreement with experiments. (authors)

  6. Effects of Heat Input on Microstructure, Corrosion and Mechanical Characteristics of Welded Austenitic and Duplex Stainless Steels: A Review

    Directory of Open Access Journals (Sweden)

    Ghusoon Ridha Mohammed

    2017-01-01

    Full Text Available The effects of input heat of different welding processes on the microstructure, corrosion, and mechanical characteristics of welded duplex stainless steel (DSS are reviewed. Austenitic stainless steel (ASS is welded using low-heat inputs. However, owing to differences in the physical metallurgy between ASS and DSS, low-heat inputs should be avoided for DSS. This review highlights the differences in solidification mode and transformation characteristics between ASS and DSS with regard to the heat input in welding processes. Specifically, many studies about the effects of heat energy input in welding process on the pitting corrosion, intergranular stress, stresscorrosion cracking, and mechanical properties of weldments of DSS are reviewed.

  7. Investigation of corrosion of welded joints of austenitic and duplex stainless steels

    Science.gov (United States)

    Topolska, S.

    2016-08-01

    Investigation of corrosion resistance of materials is one of the most important tests that allow determining their functional properties. Among these tests the special group consist electrochemical investigations, which let to accelerate the course of the process. These investigations allow rapidly estimating corrosion processes occurring in metal elements under the influence of the analysed environment. In the paper are presented results of investigations of the resistance to pitting corrosion of the steel of next grades: austenitic 316L and duplex 2205. It was also analysed the corrosion resistance of welded joints of these grades of steel. The investigations were conducted in two different corrosion environments: in the neutral one (3.5 % sodium chloride) and in the aggressive one (0.1 M sulphuric acid VI). The obtained results indicate different resistance of analysed grades of steel and their welded joints in relation to the corrosion environment. The austenitic 316L steel characterizes by the higher resistance to the pitting corrosion in the aggressive environment then the duplex 2205 steel. In the paper are presented results of potentiodynamic tests. They showed that all the specimens are less resistant to pitting corrosion in the environment of sulphuric acid (VI) than in the sodium chloride one. The 2205 steel has higher corrosion resistance than the 316L stainless steel in 3.5% NaCl. On the other hand, in 0.1 M H2SO4, the 316L steel has a higher corrosion resistance than the 2205 one. The weld has a similar, very good resistance to pitting corrosion like both steels.

  8. TRIP aided deformation of a near-Ni-free, Mn–N bearing duplex stainless steel

    International Nuclear Information System (INIS)

    Choi, Jeom Yong; Ji, Jung Hoon; Hwang, Si Woo; Park, Kyung-Tae

    2012-01-01

    Highlights: ► Development of a lean alloyed (near-Ni-free) TRIP aided duplex STS. ► In situ characterization of SIM transformation with strain at the same area of the sample. ► The KAM distribution evolution of the constituent phases with strain. - Abstract: A near-Ni-free, Mn–N bearing duplex stainless steel (D-SS) that shows transformation induced plasticity was developed. The present D-SS exhibited an excellent strength–ductility combination over 1000 MPa tensile strength and 50% elongation. An analysis of the element partitioning during annealing revealed that the stacking fault energy of austenite was low enough for a strain induced martensite (SIM) transformation to occur. The strain hardening rate began to increase at ∼10% strain with the same manner of SIM fraction. The TEM and EBSD analyses showed that not only the ε martensite band intersections but the austenite grain boundaries acted as the SIM nucleation sites. The SIM transformation was saturated because of the austenite grain refinement and the corresponding austenite stabilization. The austenite grain refinement was caused by the mutual impingement of growing SIM and as a result by the engulfment of remaining austenite by SIM. The deformation behavior of the present D-SS was characterized by analyzing the kernel average misorientation (KAM) of the constituent phases with strain. The KAM distribution of austenite, ferrite and SIM exhibited different characteristics. The average KAM of austenite and ferrite increased as the strain increased, but its increasing rate of austenite was higher than that of ferrite. These KAM characteristics were discussed along with the dislocation glide modes of austenite and ferrite. By contrast, the average KAM of SIM was insensitive to strain and higher than that of the other two phases.

  9. Surface Texturing-Plasma Nitriding Duplex Treatment for Improving Tribological Performance of AISI 316 Stainless Steel

    Directory of Open Access Journals (Sweden)

    Naiming Lin

    2016-10-01

    Full Text Available Surface texturing-plasma nitriding duplex treatment was conducted on AISI 316 stainless steel to improve its tribological performance. Tribological behaviors of ground 316 substrates, plasma-nitrided 316 (PN-316, surface-textured 316 (ST-316, and duplex-treated 316 (DT-316 in air and under grease lubrication were investigated using a pin-on-disc rotary tribometer against counterparts of high carbon chromium bearing steel GCr15 and silicon nitride Si3N4 balls. The variations in friction coefficient, mass loss, and worn trace morphology of the tested samples were systemically investigated and analyzed. The results showed that a textured surface was formed on 316 after electrochemical processing in a 15 wt % NaCl solution. Grooves and dimples were found on the textured surface. As plasma nitriding was conducted on a 316 substrate and ST-316, continuous and uniform nitriding layers were successfully fabricated on the surfaces of the 316 substrate and ST-316. Both of the obtained nitriding layers presented thickness values of more than 30 μm. The nitriding layers were composed of iron nitrides and chromium nitride. The 316 substrate and ST-316 received improved surface hardness after plasma nitriding. When the tribological tests were carried out under dry sliding and grease lubrication conditions, the tested samples showed different tribological behaviors. As expected, the DT-316 samples revealed the most promising tribological properties, reflected by the lowest mass loss and worn morphologies. The DT-316 received the slightest damage, and its excellent tribological performance was attributed to the following aspects: firstly, the nitriding layer had high surface hardness; secondly, the surface texture was able to capture wear debris, store up grease, and then provide continuous lubrication.

  10. Initial assessment of the processes and significance of thermal aging in cast stainless steels

    International Nuclear Information System (INIS)

    Chopra, O.K.; Chung, H.M.

    1988-10-01

    Charpy-impact and J-R curve data for thermally aged cast stainless steel are presented. The effects of material variables on the embrittlement of cast materials are evaluated. The chemical composition and ferrite morphology have a strong effect on the kinetics and extent of embrittlement. The procedure and correlations for predicting the impact strength and fracture toughness of cast component during reactor service are described. 19 refs., 17 figs., 4 tabs

  11. Effect of electromagnetic interaction during fusion welding of AISI 2205 duplex stainless steel on the corrosion resistance

    Energy Technology Data Exchange (ETDEWEB)

    García-Rentería, M.A., E-mail: marcogarciarenteria@uadec.edu.mx [Faculty of Metallurgy, Autonomous University of Coahuila, Carretera 57 Km. 5, CP 25720, Monclova, Coahuila (Mexico); López-Morelos, V.H., E-mail: vhlopez@umich.mx [Instituto de Investigación en Metalurgia y Materiales, Universidad Michoacana de San Nicolás de Hidalgo, A.P. 888, CP 58000, Morelia, Michoacán (Mexico); González-Sánchez, J., E-mail: jagonzal@uacam.mx [Centre for Corrosion Research, Autonomous University of Campeche, Av. Agustín Melgar s/n, Col. Buenavista, CP 24039, Campeche, Cam (Mexico); García-Hernández, R., E-mail: rgarcia@umich.mx [Instituto de Investigación en Metalurgia y Materiales, Universidad Michoacana de San Nicolás de Hidalgo, A.P. 888, CP 58000, Morelia, Michoacán (Mexico); Dzib-Pérez, L., E-mail: franciscocl7@yahoo.com.mx [Centre for Corrosion Research, Autonomous University of Campeche, Av. Agustín Melgar s/n, Col. Buenavista, CP 24039, Campeche, Cam (Mexico); Curiel-López, F.F., E-mail: franciscocl7@yahoo.com.mx [Faculty of Metallurgy, Autonomous University of Coahuila, Carretera 57 Km. 5, CP 25720, Monclova, Coahuila (Mexico)

    2017-02-28

    Highlights: • Application of EMILI during welding 2205 Duplex stainless steel hindered the coarsening of δ grains in HTHAZ and promoted regeneration of γ. • Welds made with simultaneous EMILI presented TPI values at the HTHAZ similar to those for BM. • Welds made under 3, 12 and 15 mT presented a mass loss by anodic polarisation similar to that observed for the as-received BM. • This behaviour is due to changes in the dynamics of microstructural evolution during welding with EMILI. - Abstract: The effect of electromagnetic interaction of low intensity (EMILI) applied during fusion welding of AISI 2205 duplex stainless steel on the resistance to localised corrosion in natural seawater was investigated. The heat affected zone (HAZ) of samples welded under EMILI showed a higher temperature for pitting initiation and lower dissolution under anodic polarisation in chloride containing solutions than samples welded without EMILI. The EMILI assisted welding process developed in the present work enhanced the resistance to localised corrosion due to a modification on the microstructural evolution in the HAZ and the fusion zone during the thermal cycle involved in fusion welding. The application of EMILI reduced the size of the HAZ, limited coarsening of the ferrite grains and promoted regeneration of austenite in this zone, inducing a homogeneous passive condition of the surface. EMILI can be applied during fusion welding of structural or functional components of diverse size manufactured with duplex stainless steel designed to withstand aggressive environments such as natural seawater or marine atmospheres.

  12. A process model for the heat-affected zone microstructure evolution in duplex stainless steel weldments: Part I. the model

    Science.gov (United States)

    Hemmer, H.; Grong, Ø.

    1999-11-01

    The present investigation is concerned with modeling of the microstructure evolution in duplex stainless steels under thermal conditions applicable to welding. The important reactions that have been modeled are the dissolution of austenite during heating, subsequent grain growth in the delta ferrite regime, and finally, the decomposition of the delta ferrite to austenite during cooling. As a starting point, a differential formulation of the underlying diffusion problem is presented, based on the internal-state variable approach. These solutions are later manipulated and expressed in terms of the Scheil integral in the cases where the evolution equation is separable or can be made separable by a simple change of variables. The models have then been applied to describe the heat-affected zone microstructure evolution during both thick-plate and thin-plate welding of three commercial duplex stainless steel grades: 2205, 2304, and 2507. The results may conveniently be presented in the form of novel process diagrams, which display contours of constant delta ferrite grain size along with information about dissolution and reprecipitation of austenite for different combinations of weld input energy and peak temperature. These diagrams are well suited for quantitative readings and illustrate, in a condensed manner, the competition between the different variables that lead to structural changes during welding of duplex stainless steels.

  13. Effect of solution annealing temperature on precipitation in 2205 duplex stainless steel

    International Nuclear Information System (INIS)

    Kashiwar, A.; Vennela, N. Phani; Kamath, S.L.; Khatirkar, R.K.

    2012-01-01

    In the present study, effect of solution annealing temperature (1050 °C and 1100 °C) and isothermal ageing (700 °C: 15 min to 6 h) on the microstructural changes in 2205 duplex stainless steel has been investigated systematically. Scanning electron microscopy and X-ray diffraction were adopted to follow the microstructural evolution, while an energy dispersive spectrometer attached to scanning electron microscope was used to obtain localised chemical information of various phases. The ferritic matrix of the two phase 2205 duplex stainless steel (∼ 45% ferrite and ∼ 55% austenite) undergoes a series of metallurgical transformations during ageing—formation of secondary austenite (γ 2 ) and precipitation of Cr and Mo rich intermetallic (chi-χ and sigma-σ) phases. For solution annealing at 1050 °C, significant amount of carbides were observed in the ferrite grains after 1 h of ageing at 700 °C. χ Phase precipitated after the precipitation of carbides—preferentially at the ferrite–ferrite and also at the ferrite–austenite boundaries. σ Phase was not observed in significant quantity even after 6 h of ageing. The sequence of precipitation in samples solution annealed at 1050 °C was found to be carbides → χ → σ. On the contrary, for samples solution annealed at 1100 °C, the precipitation of χ phase was negligible. χ Phase precipitated before σ phase, preferentially along the ferrite–ferrite grain boundaries and was later consumed in the σ phase precipitation. The σ phase precipitated via the eutectoid transformation of ferrite to yield secondary austenite γ 2 and σ phase in the ferrite and along the ferrite–austenite grain boundaries. An increase in the volume fraction of γ 2 and σ phase with simultaneous decrease in the ferrite was evidenced with ageing. - Highlights: ► Effect of solution annealing temperature on microstructural evolution is studied. ► χ Phase precipitated preferentially in the samples solution annealed at

  14. Effect of solution annealing temperature on precipitation in 2205 duplex stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Kashiwar, A., E-mail: akashiwar@gmail.com [Department of Metallurgical and Materials Engineering, Visvesvaraya National Institute of Technology (VNIT), South Ambazari Road, Nagpur-440010, Maharashtra (India); Vennela, N. Phani, E-mail: phanivennela@gmail.com [Department of Metallurgical and Materials Engineering, Visvesvaraya National Institute of Technology (VNIT), South Ambazari Road, Nagpur-440010, Maharashtra (India); Kamath, S.L., E-mail: kamath@iitb.ac.in [Department of Metallurgical Engineering and Materials Science, Indian Institute of Technology Bombay (IITB), Powai, Mumbai-400076, Maharashtra (India); Khatirkar, R.K., E-mail: rajesh.khatirkar@gmail.com [Department of Metallurgical and Materials Engineering, Visvesvaraya National Institute of Technology (VNIT), South Ambazari Road, Nagpur-440010, Maharashtra (India)

    2012-12-15

    In the present study, effect of solution annealing temperature (1050 Degree-Sign C and 1100 Degree-Sign C) and isothermal ageing (700 Degree-Sign C: 15 min to 6 h) on the microstructural changes in 2205 duplex stainless steel has been investigated systematically. Scanning electron microscopy and X-ray diffraction were adopted to follow the microstructural evolution, while an energy dispersive spectrometer attached to scanning electron microscope was used to obtain localised chemical information of various phases. The ferritic matrix of the two phase 2205 duplex stainless steel ({approx} 45% ferrite and {approx} 55% austenite) undergoes a series of metallurgical transformations during ageing-formation of secondary austenite ({gamma}{sub 2}) and precipitation of Cr and Mo rich intermetallic (chi-{chi} and sigma-{sigma}) phases. For solution annealing at 1050 Degree-Sign C, significant amount of carbides were observed in the ferrite grains after 1 h of ageing at 700 Degree-Sign C. {chi} Phase precipitated after the precipitation of carbides-preferentially at the ferrite-ferrite and also at the ferrite-austenite boundaries. {sigma} Phase was not observed in significant quantity even after 6 h of ageing. The sequence of precipitation in samples solution annealed at 1050 Degree-Sign C was found to be carbides {yields} {chi} {yields} {sigma}. On the contrary, for samples solution annealed at 1100 Degree-Sign C, the precipitation of {chi} phase was negligible. {chi} Phase precipitated before {sigma} phase, preferentially along the ferrite-ferrite grain boundaries and was later consumed in the {sigma} phase precipitation. The {sigma} phase precipitated via the eutectoid transformation of ferrite to yield secondary austenite {gamma}{sub 2} and {sigma} phase in the ferrite and along the ferrite-austenite grain boundaries. An increase in the volume fraction of {gamma}{sub 2} and {sigma} phase with simultaneous decrease in the ferrite was evidenced with ageing. - Highlights

  15. Hardness analysis of welded joints of austenitic and duplex stainless steels

    Science.gov (United States)

    Topolska, S.

    2016-08-01

    Stainless steels are widely used in the modern world. The continuous increase in the use of stainless steels is caused by getting greater requirements relating the corrosion resistance of all types of devices. The main property of these steels is the ability to overlap a passive layer of an oxide on their surface. This layer causes that they become resistant to oxidation. One of types of corrosion-resistant steels is ferritic-austenitic steel of the duplex type, which has good strength properties. It is easily formable and weldable as well as resistant to erosion and abrasive wear. It has a low susceptibility to stress-corrosion cracking, to stress corrosion, to intercrystalline one, to pitting one and to crevice one. For these reasons they are used, among others, in the construction of devices and facilities designed for chemicals transportation and for petroleum and natural gas extraction. The paper presents the results which shows that the particular specimens of the ][joint representing both heat affected zones (from the side of the 2205 steel and the 316L one) and the weld are characterized by higher hardness values than in the case of the same specimens for the 2Y joint. Probably this is caused by machining of edges of the sections of metal sheets before the welding process, which came to better mixing of native materials and the filler metal. After submerged arc welding the 2205 steel still retains the diphase, austenitic-ferritic structure and the 316L steel retains the austenitic structure with sparse bands of ferrite σ.

  16. The effect of σ-phase precipitation at 800°C on the corrosion resistance in sea-water of a high alloyed duplex stainless steel

    NARCIS (Netherlands)

    Wilms, M.E.; Gadgil, V.J.; Krougman, J.M.; Ijsseling, F.P.

    1994-01-01

    Super-duplex stainless steels are recently developed high alloyed stainless steels that combine good mechanical properties with excellent corrosion resistance. Because of a high content of chromium and molybdenum, these alloys are susceptible to σ-phase precipitation during short exposure to

  17. Influence of dislocation glide on the spinodal decomposition of fatigued duplex stainless steels

    Energy Technology Data Exchange (ETDEWEB)

    Herenu, S., E-mail: herenu@ifir-conicet.gov.ar [Instituto de Fisica Rosario, Bv. 27 de Febrero 210 bis, (2000) Rosario, Santa Fe (Argentina); Sennour, M. [MINES ParisTech, Centre des Materiaux - UMR CNRS 7633 - 91003, Evry Cedex (France); Balbi, M.; Alvarez-Armas, I. [Instituto de Fisica Rosario, Bv. 27 de Febrero 210 bis, (2000) Rosario, Santa Fe (Argentina); Thorel, A. [MINES ParisTech, Centre des Materiaux - UMR CNRS 7633 - 91003, Evry Cedex (France); Armas, A.F. [Instituto de Fisica Rosario, Bv. 27 de Febrero 210 bis, (2000) Rosario, Santa Fe (Argentina)

    2011-09-25

    Highlights: {center_dot} Dislocations bands and microbands are developed in {alpha} phase of fatigued aged DSS. {center_dot} Inside these structures, demodulation of spinodal decomposition (SD) were found. {center_dot} This fact could take part in the cyclic softening displayed by DSS S32750. {center_dot} Cyclic tests at 475 deg. C show a saturation stage at the end of fatigue life. {center_dot} This could be explained by the effect of demodulation and creation of SD. - Abstract: The present work is focused on assessing the influence of dislocation movement on spinodal decomposition through scanning transmission electron microscopy (STEM) in combination with energy dispersive X-ray spectroscopy (EDS) analysis in aged duplex stainless steel (DSS) S32750. Dislocation bands and microbands are the prominent dislocation arrangements observed in fatigue tested aged samples. By EDS measurements it was found that the spinodal decomposition was dissolved inside these dislocations structures. Therefore, the mechanism of microband formation developed in the ferritic phase during cycling seems to be responsible for the demodulation of the spinodal decomposition and cyclic softening of the aged DSS.

  18. Effect of thermal treatments on the wear behaviour of duplex stainless steels

    International Nuclear Information System (INIS)

    Fargas, G; Mestra, A; Anglada, M; Mateo, A

    2009-01-01

    Duplex stainless steel (DSS) is a family of steels characterized by two-phase microstructure with similar percentages of ferrite (α) and austenite (γ).Their attractive combination of mechanical properties and corrosion resistance has increased its use in last decades in the marine and petrochemical industries. Nevertheless, an inappropriate heat treatment can induce the precipitation of secondary phases which affect directly their mechanical properties and corrosion resistance. There are few works dealing with the influence of heat treatments on wear behaviour of these steels in the literature. For instances, this paper aims to determine wear kinetic and sliding wear volume developed as a function of heat treatment conditions. Therefore, the samples were heat treated from 850 deg. C to 975 deg.C before sliding wear tests. These wear tests were carried out using ball on disk technique at constant sliding velocity and different sliding distances. Two methodologies were used to calculate the wear volume: weight loss and area measurement using a simplified contact model. Microstructural observations showed the presence of sigma phase for all studied conditions. The formation kinetics of this phase is faster at 875 deg. C and decrease at higher temperatures. Results related to wear showed that the hardness introduced due to the presence of sigma phase plays an important role on wear behaviour for this steel. It was observed also that wear rates decreased when increasing the percentage of sigma phase on the microstructure.

  19. Multiobjective optimization of friction welding of UNS S32205 duplex stainless steel

    Directory of Open Access Journals (Sweden)

    P.M. Ajith

    2015-06-01

    Full Text Available The present study is to optimize the process parameters for friction welding of duplex stainless steel (DSS UNS S32205. Experiments were conducted according to central composite design. Process variables, as inputs of the neural network, included friction pressure, upsetting pressure, speed and burn-off length. Tensile strength and microhardness were selected as the outputs of the neural networks. The weld metals had higher hardness and tensile strength than the base material due to grain refinement which caused failures away from the joint interface during tensile testing. Due to shorter heating time, no secondary phase intermetallic precipitation was observed in the weld joint. A multi-layer perceptron neural network was established for modeling purpose. Five various training algorithms, belonging to three classes, namely gradient descent, genetic algorithm and Levenberg–Marquardt, were used to train artificial neural network. The optimization was carried out by using particle swarm optimization method. Confirmation test was carried out by setting the optimized parameters. In conformation test, maximum tensile strength and maximum hardness obtained are 822 MPa and 322 Hv, respectively. The metallurgical investigations revealed that base metal, partially deformed zone and weld zone maintain austenite/ferrite proportion of 50:50.

  20. Characterization of a cold-rolled 2101 lean duplex stainless steel.

    Science.gov (United States)

    Bassani, Paola; Breda, Marco; Brunelli, Katya; Mészáros, Istvan; Passaretti, Francesca; Zanellato, Michela; Calliari, Irene

    2013-08-01

    Duplex stainless steels (DSS) may be defined as a category of steels with a two-phase ferritic-austenitic microstructure, which combines good mechanical and corrosion properties. However, these steels can undergo significant microstructural modification as a consequence of either thermo-mechanical treatments (ferrite decomposition, which causes σ- and χ-phase formation and nitride precipitation) or plastic deformation at room temperature [austenite transformation into strain-induced martensite (SIM)]. These secondary phases noticeably affect the properties of DSS, and therefore are of huge industrial interest. In the present work, SIM formation was investigated in a 2101 lean DSS. The material was subjected to cold rolling at various degrees of deformation (from 10 to 80% thickness reduction) and the microstructure developed after plastic deformation was investigated by electron backscattered diffraction, X-ray diffraction measurements, and hardness and magnetic tests. It was observed that SIM formed as a consequence of deformations higher than ~20% and residual austenite was still observed at 80% of thickness reduction. Furthermore, a direct relationship was found between microstructure and magnetic properties.

  1. Grain Orientation and Interface Character Distribution During Austenite Precipitation Phase in Duplex Stainless Steel

    Directory of Open Access Journals (Sweden)

    XU Ting

    2018-02-01

    Full Text Available The grain orientation and the interface character distribution were investigated for γ precipitation from the supersaturated α during aging at 1323K in duplex stainless steel by using EBSD technique and misorientation analysis based on Rodrigues-Frank (R-F space. The results show that sharp texture and the grain boundary character distribution featured by a high population of low angle grain boundary (LAB and a small number of twin boundaries (TBs are produced in the γ precipitated from cold-rolled supersaturated coarse α with pre-strain of ε=2. The precipitated γ grains approximately possess K-S, N-W and Bain orientation relationship with the α matrix equally. For the unstrained α matrix of the same orientation, nearly random texture and the grain boundary character predominated by TBs are introduced in the γ precipitation after aging. Most of γ have K-S relation with the α matrix. However, twining in γ leads to the deviation from typical K-S orientation relationship. And also, one-fourth of phase boundaries along γ grains containing twins are found to obey a new orientation relationship of 35°/〈110〉 with α matrix.

  2. Precipitation and Phase Transformations in 2101 Lean Duplex Stainless Steel During Isothermal Aging

    Science.gov (United States)

    Maetz, Jean-Yves; Cazottes, Sophie; Verdu, Catherine; Kleber, Xavier

    2016-01-01

    The effect of isothermal aging at 963 K (690 °C) on the microstructure of a 2101 lean duplex stainless steel, with the composition Fe-21.5Cr-5Mn-1.6Ni-0.22N-0.3Mo, was investigated using a multi-technique and multi-scale approach. The kinetics of phase transformation and precipitation was followed from a few minutes to thousands of hours using thermoelectric power measurements; based on these results, certain aging states were selected for electron microscopy characterization. Scanning electron microscopy, electron back-scattered diffraction, and transmission electron microscopy were used to quantitatively describe the microstructural evolution through crystallographic analysis, chemical analysis, and volume fraction measurements from the macroscopic scale down to the nanometric scale. During aging, the precipitation of M23C6 carbides, Cr2N nitrides, and σ phase as well as the transformation of ferrite into austenite and austenite into martensite was observed. These complex microstructural changes are controlled by Cr volume diffusion. The precipitation and phase transformation mechanisms are described.

  3. Effect of intermetallic precipitation on the properties of multi passed duplex stainless steel weldment

    Energy Technology Data Exchange (ETDEWEB)

    Bae, Seong Han [Technology research institute, Ulsan (Korea, Republic of); Lee, Hae Woo [Dong-A University, Busan (Korea, Republic of)

    2014-01-15

    This study investigated the effect of the aging time of weldment of 24Cr-3.5Mo duplex stainless steel on the microstructure and corrosion behavior. After performing FCAW, we carried out heat treatments at varying times at 850 ℃ and performed observation of microstructure, potentio dynamic test, SEM-EDS analysis, and X-ray diffraction analysis. As the aging time increased, the fraction of δ-ferrite decreased sharply, but the fraction of γ slightly increased. The σ phase was generated at a non-metallic inclusion along the grain boundaries of δ-ferrite and γ, while the χ phase was generated in the structure of δ-ferrite. As the intermetallic compounds increased, the critical pitting potential fell sharply, and PREN of the surrounding structure decreased by 5 due to precipitation of the σ phase in 3.5% NaCl at 60 ℃. Pitting occurred intensively under a multi-pass line which relatively had more intermetallic compounds, and the precipitation of the σ phase caused the formation of Cr carbide.

  4. Phase transformation and mechanical behavior in annealed 2205 duplex stainless steel welds

    International Nuclear Information System (INIS)

    Badji, Riad; Bouabdallah, Mabrouk; Bacroix, Brigitte; Kahloun, Charlie; Belkessa, Brahim; Maza, Halim

    2008-01-01

    The phase transformations and mechanical behaviour during welding and subsequent annealing treatment of 2205 duplex stainless steel have been investigated. Detailed microstructural examination showed the presence of higher ferrite amounts in the heat affected zone (HAZ), while higher amounts of austenite were recorded in the centre region of the weld metal. Annealing treatments in the temperature range of 800-1000 deg. C resulted in a precipitation of σ phase and M 23 C 6 chromium carbides at the γ/δ interfaces that were found to be preferential precipitation sites. Above 1050 deg. C, the volume fraction of δ ferrite increases with annealing temperature. The increase of δ ferrite occurs at a faster rate in the HAZ than in the base metal and fusion zone. Optimal mechanical properties and an acceptable ferrite/austenite ratio throughout the weld regions corresponds to annealing at 1050 deg. C. Fractographic examinations showed that the mode of failure changed from quasi-cleavage fracture to dimple rupture with an increase in the annealing temperature from 850 to 1050 deg. C

  5. Microstructural evolution and pitting resistance of annealed lean duplex stainless steel UNS S32304

    International Nuclear Information System (INIS)

    Zhang Ziying; Han Dong; Jiang Yiming; Shi Chong; Li Jin

    2012-01-01

    Highlights: ► The relationship between pitting corrosion resistance and annealing temperature for UNS S32304 was systemically studied. ► The specimens annealed at 1080 °C for 1 h, quenched in water exhibit the best pitting corrosion resistance. ► The relationship between microstructural evolution and pitting resistance of annealed UNS S32304 was discussed in detail. ► The pitting corrosion resistance is consistent with pitting resistance equivalent number of weaker phase for UNS S32304 alloy. - Abstract: The effect of annealing temperature in the range from 1000 to 1200 °C on the pitting corrosion behavior of duplex stainless steel UNS S32304 was investigated by the potentiodynamic polarization and potentiostatic critical pitting temperature techniques. The microstructural evolution and pit morphologies were studied using a scanning electron microscopy with energy dispersive X-ray spectroscopy. The results demonstrated that the nucleation of metastable pits transformed from austenite phase to ferrite phase with the increasing annealing temperature. As the annealing temperature increased, the pitting corrosion resistance firstly increased and then decreased. The highest pitting corrosion resistance was obtained at 1080 °C with the highest critical pitting temperature value and pitting nucleation resistance. The results could be well explained by the microstructural evolution of ferrite and austenite phases induced by annealing treatment.

  6. SCC of 2304 Duplex Stainless Steel-Microstructure, Residual Stress and Surface Grinding Effects.

    Science.gov (United States)

    Zhou, Nian; Peng, Ru Lin; Schönning, Mikael; Pettersson, Rachel

    2017-02-23

    The influence of surface grinding and microstructure on chloride induced stress corrosion cracking (SCC) behavior of 2304 duplex stainless steel has been investigated. Grinding operations were performed both parallel and perpendicular to the rolling direction of the material. SCC tests were conducted in boiling magnesium chloride according to ASTM G36; specimens were exposed both without external loading and with varied levels of four-point bend loading. Residual stresses were measured on selected specimens before and after exposure using the X-ray diffraction technique. In addition, in-situ surface stress measurements subjected to four-point bend loading were performed to evaluate the deviation between the actual applied loading and the calculated values according to ASTM G39. Micro-cracks, initiated by grinding induced surface tensile residual stresses, were observed for all the ground specimens but not on the as-delivered surfaces. Loading transverse to the rolling direction of the material increased the susceptibility to chloride induced SCC. Grinding induced tensile residual stresses and micro-notches in the as-ground surface topography were also detrimental.

  7. SCC of 2304 Duplex Stainless Steel—Microstructure, Residual Stress and Surface Grinding Effects

    Directory of Open Access Journals (Sweden)

    Nian Zhou

    2017-02-01

    Full Text Available The influence of surface grinding and microstructure on chloride induced stress corrosion cracking (SCC behavior of 2304 duplex stainless steel has been investigated. Grinding operations were performed both parallel and perpendicular to the rolling direction of the material. SCC tests were conducted in boiling magnesium chloride according to ASTM G36; specimens were exposed both without external loading and with varied levels of four-point bend loading. Residual stresses were measured on selected specimens before and after exposure using the X-ray diffraction technique. In addition, in-situ surface stress measurements subjected to four-point bend loading were performed to evaluate the deviation between the actual applied loading and the calculated values according to ASTM G39. Micro-cracks, initiated by grinding induced surface tensile residual stresses, were observed for all the ground specimens but not on the as-delivered surfaces. Loading transverse to the rolling direction of the material increased the susceptibility to chloride induced SCC. Grinding induced tensile residual stresses and micro-notches in the as-ground surface topography were also detrimental.

  8. Effect of intermetallic precipitation on the properties of multi passed duplex stainless steel weldment

    International Nuclear Information System (INIS)

    Bae, Seong Han; Lee, Hae Woo

    2014-01-01

    This study investigated the effect of the aging time of weldment of 24Cr-3.5Mo duplex stainless steel on the microstructure and corrosion behavior. After performing FCAW, we carried out heat treatments at varying times at 850 ℃ and performed observation of microstructure, potentio dynamic test, SEM-EDS analysis, and X-ray diffraction analysis. As the aging time increased, the fraction of δ-ferrite decreased sharply, but the fraction of γ slightly increased. The σ phase was generated at a non-metallic inclusion along the grain boundaries of δ-ferrite and γ, while the χ phase was generated in the structure of δ-ferrite. As the intermetallic compounds increased, the critical pitting potential fell sharply, and PREN of the surrounding structure decreased by 5 due to precipitation of the σ phase in 3.5% NaCl at 60 ℃. Pitting occurred intensively under a multi-pass line which relatively had more intermetallic compounds, and the precipitation of the σ phase caused the formation of Cr carbide.

  9. Melting of SiC powders preplaced duplex stainless steel using TIG welding

    Science.gov (United States)

    Maleque, M. A.; Afiq, M.

    2018-01-01

    TIG torch welding technique is a conventional melting technique for the cladding of metallic materials. Duplex stainless steels (DSS) show decrease in performance under aggressive environment which may lead to unanticipated failure due to poor surface properties. In this research, surface modification is done by using TIG torch method where silicon carbide (SiC) particles are fused into DSS substrate in order to form a new intermetallic compound at the surface. The effect of particle size, feed rate of SiC preplacement, energy input and shielding gas flow rate on surface topography, microstructure, microstructure and hardness are investigated. Deepest melt pool (1.237 mm) is produced via TIG torch with highest energy input of 1080 J/mm. Observations of surface topography shows rippling marks which confirms that re-solidification process has taken place. Melt microstructure consist of dendritic and globular carbides precipitate as well as partially melted silicon carbides (SiC) particles. Micro hardness recorded at value ranging from 316 HV0.5 to 1277 HV0.5 which shows increment from base hardness of 260 HV0.5kgf. The analyzed result showed that incorporation of silicon carbide particles via TIG Torch method increase the hardness of DSS.

  10. Spinodal Decomposition in Functionally Graded Super Duplex Stainless Steel and Weld Metal

    Science.gov (United States)

    Hosseini, Vahid A.; Thuvander, Mattias; Wessman, Sten; Karlsson, Leif

    2018-04-01

    Low-temperature phase separations (T duplex stainless steel (SDSS) base and weld metals were investigated for short heat treatment times (0.5 to 600 minutes). A novel heat treatment technique, where a stationary arc produces a steady state temperature gradient for selected times, was employed to fabricate functionally graded materials. Three different initial material conditions including 2507 SDSS, remelted 2507 SDSS, and 2509 SDSS weld metal were investigated. Selective etching of ferrite significantly decreased in regions heat treated at 435 °C to 480 °C already after 3 minutes due to rapid phase separations. Atom probe tomography results revealed spinodal decomposition of ferrite and precipitation of Cu particles. Microhardness mapping showed that as-welded microstructure and/or higher Ni content accelerated decomposition. The arc heat treatment technique combined with microhardness mapping and electrolytical etching was found to be a successful approach to evaluate kinetics of low-temperature phase separations in SDSS, particularly at its earlier stages. A time-temperature transformation diagram was proposed showing the kinetics of 475 °C-embrittlement in 2507 SDSS.

  11. Effect of Mo contents on corrosion behaviors of welded duplex stainless steel

    Science.gov (United States)

    Bae, Seong Han; Lee, Hae Woo

    2013-05-01

    The corrosion behaviour and change of the phase fraction in welded 24Cr Duplex stainless steel was investigated for different chemical composition ranges of Mo contents. Filler metal was produced by fixing the contents of Cr, Ni, N, and Mn while adjusting the Mo content to 0.5, 1.4, 2.5, 3.5 wt%. The δ-ferrite fraction was observed to increase as the content of Mo increased. A polarisation test conducted in a salt solution, indicated the pitting corrosion potential increased continuously to 3.5 wt% Mo, while the corrosion potential changed most between 0.5 and 1.41 wt% Mo. The location of the pitting corrosion in 0.5 wt% Mo steel was randomly distributed, but it occurred selectively at the grain boundary between the γ- and δ-ferrite phases in 1.4, 2.5 and 3.5 wt% Mo steel. Energy dispersive X-ray spectroscopy mapping analysis showed that areas deficient in Cr, Mo, and Ni occurred around the grain boundary of the γ- and δ-ferrite phases. Non-metallic inclusions are thought to act as initiation points for the pitting corrosion that occurs in the salt solution initially as a result of the potential difference between the matrix structure and the incoherent inclusions.

  12. Double-Sided Single-Pass Submerged Arc Welding for 2205 Duplex Stainless Steel

    Science.gov (United States)

    Luo, Jian; Yuan, Yi; Wang, Xiaoming; Yao, Zongxiang

    2013-09-01

    The duplex stainless steel (DSS), which combines the characteristics of ferritic steel and austenitic steel, is used widely. The submerged arc welding (SAW) method is usually applied to join thick plates of DSS. However, an effective welding procedure is needed in order to obtain ideal DSS welds with an appropriate proportion of ferrite (δ) and austenite (γ) in the weld zone, particularly in the melted zone and heat-affected zone. This study evaluated the effectiveness of a high efficiency double-sided single-pass (DSSP) SAW joining method for thick DSS plates. The effectiveness of the converse welding procedure, characterizations of weld zone, and mechanical properties of welded joint are analyzed. The results show an increasing appearance and continuous distribution feature of the σ phase in the fusion zone of the leading welded seam. The converse welding procedure promotes the σ phase to precipitate in the fusion zone of leading welded side. The microhardness appears to significantly increase in the center of leading welded side. Ductile fracture mode is observed in the weld zone. A mixture fracture feature appears with a shear lip and tears in the fusion zone near the fusion line. The ductility, plasticity, and microhardness of the joints have a significant relationship with σ phase and heat treatment effect influenced by the converse welding step. An available heat input controlling technology of the DSSP formation method is discussed for SAW of thick DSS plates.

  13. The Microstructure and Pitting Resistance of Weld Joints of 2205 Duplex Stainless Steel

    Science.gov (United States)

    Wu, Mingfang; Liu, Fei; Pu, Juan; Anderson, Neil E.; Li, Leijun; Liu, Dashuang

    2017-11-01

    2205 duplex stainless steel (DSS) was welded by submerged arc welding. The effects of both heat input and groove type on the ferrite/austenite ratio and elemental diffusion of weld joints were investigated. The relationships among welding joint preparation, ferrite/austenite ratio, elemental diffusion, and pitting corrosion resistance of weld joints were analyzed. When the Ni content of the weld wire deposit was at minimum 2-4% higher than that of 2205 DSS base metal, the desired ratio of ferrite/austenite and elemental partitioning between the austenite and ferrite phases were obtained. While the pitting sensitivity of weld metal was higher than that of base metal, the self-healing capability of the passive film of weld metal was better than that of the base metal when a single V-type groove was used. Furthermore, the heat input should be carefully controlled since pitting corrosion occurred readily in the coarse-grained heat-affected zone near the fusion line of welded joints.

  14. Influence of nitrogen in the shielding gas on corrosion resistance of duplex stainless steel welds

    Science.gov (United States)

    Bhatt, R. B.; Kamat, H. S.; Ghosal, S. K.; de, P. K.

    1999-10-01

    The influence of nitrogen in shielding gas on the corrosion resistance of welds of a duplex stainless steel (grade U-50), obtained by gas tungsten arc (GTA) with filler wire, autogenous GTA (bead-on-plate), electron beam welding (EBW), and microplasma techniques, has been evaluated in chloride solutions at 30 °C. Pitting attack has been observed in GTA, electron beam welding, and microplasma welds when welding has been carried out using pure argon as the shielding gas. Gas tungsten arc welding with 5 to 10% nitrogen and 90 to 95% argon, as the shielding gas, has been found to result in an improved pitting corrosion resistance of the weldments of this steel. However, the resistance to pitting of autogenous welds (bead-on-plate) obtained in pure argon as the shielding gas has been observed to remain unaffected. Microscopic examination, electron probe microanalysis (EPMA), and x-ray diffraction studies have revealed that the presence of nitrogen in the shielding gas in the GTA welds not only modifies the microstructure and the austenite to ferrite ratio but also results in a nearly uniform distribution of the various alloying elements, for example, chromium, nickel, and molybdenum among the constitutent phases, which are responsible for improved resistance to pitting corrosion.

  15. Investigation on Microstructure and Impact Toughness of Different Zones in Duplex Stainless Steel Welding Joint

    Science.gov (United States)

    Zhang, Zhiqiang; Jing, Hongyang; Xu, Lianyong; Han, Yongdian; Li, Guolu; Zhao, Lei

    2017-01-01

    This paper investigated on microstructure and impact toughness of different zones in duplex stainless steel welding joint. High-temperature heat-affected zone (HTHAZ) contained coarse ferrite grains and secondary precipitates such as secondary austenite, Cr2N, and sigma. Intergranular secondary austenite was prone to precipitation in low-temperature heat-affected zone (LTHAZ). Both in weld metal (WM) and in HTHAZ, the austenite consisted of different primary and secondary austenite. The ferrite grains in base metal (BM) presented typical rolling texture, while the austenite grains showed random orientation. Both in the HTHAZ and in the LTHAZ, the ferrite grains maintained same texture as the ferrite in the BM. The secondary austenite had higher Ni but lower Cr and Mo than the primary austenite. Furthermore, the WM exhibited the highest toughness because of sufficient ductile austenite and unapparent ferrite texture. The HTHAZ had the lowest toughness because of insufficient austenite formation in addition to brittle sigma and Cr2N precipitation. The LTHAZ toughness was higher than the BM due to secondary austenite precipitation. In addition, the WM fracture was dominated by the dimple, while the cleavage was main fracture mode of the HTHAZ. Both BM and LTHAZ exhibited a mixed fracture mode of the dimple and quasi-cleavage.

  16. SCC of 2304 Duplex Stainless Steel—Microstructure, Residual Stress and Surface Grinding Effects

    Science.gov (United States)

    Zhou, Nian; Peng, Ru Lin; Schönning, Mikael; Pettersson, Rachel

    2017-01-01

    The influence of surface grinding and microstructure on chloride induced stress corrosion cracking (SCC) behavior of 2304 duplex stainless steel has been investigated. Grinding operations were performed both parallel and perpendicular to the rolling direction of the material. SCC tests were conducted in boiling magnesium chloride according to ASTM G36; specimens were exposed both without external loading and with varied levels of four-point bend loading. Residual stresses were measured on selected specimens before and after exposure using the X-ray diffraction technique. In addition, in-situ surface stress measurements subjected to four-point bend loading were performed to evaluate the deviation between the actual applied loading and the calculated values according to ASTM G39. Micro-cracks, initiated by grinding induced surface tensile residual stresses, were observed for all the ground specimens but not on the as-delivered surfaces. Loading transverse to the rolling direction of the material increased the susceptibility to chloride induced SCC. Grinding induced tensile residual stresses and micro-notches in the as-ground surface topography were also detrimental. PMID:28772582

  17. Influence of surface treatment on the crevice corrosion of super duplex stainless steel

    International Nuclear Information System (INIS)

    Malik, H.

    1997-01-01

    The aim of this work was to try and discover if changes i surface condition, derived through various methods could influence the resistance to crevice corrosion of super duplex stainless teel (SDS). Such data could then be employed to elucidate the main factors controlling crevice corrosion. Through the manipulation of these parameters it was envisaged that the crevice corrosion temperature of this material may be further advanced and to increase its application within harsher industrial environments. For this reason a series of crevice tests were performed on SDSS heat exchanger tubing both in the as received condition and after various surface treatments. Such modification was carried out by; shot blasting, passivation, pickling and combinations of annealing, shot blasting, pickling and passivation. Results have indicated that the main factor controlling the resistance to crevice corrosion is the level of Cr depletion within a few microns of the steel surface. Although various treatments such as shot blasting and pickling reduce Cr depletion by removal of surface material, the nature of the surface finish itself was not found to affect the corrosion resistance. An increase in Cr content from 20 to 25% within 2 microns of the surface of the tubing was able to increase the crevice corrosion temperature by 20 sub deg. C. (author)

  18. The Localized Corrosion Behavior Associated with Microstructure of F53 Super Duplex Stainless Steel

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Soon-Tae; Lee, In-Sung; Kong, Kyeong-Ho; Park, Yong-Soo [Yonsei University, Seoul (Korea, Republic of); Lee, Jong-Hoon; Yang, Won-Jon [Korea Institute of Materials Science, Changwon (Korea, Republic of)

    2015-07-15

    The localized corrosion behavior associated with microstructure of F53 super duplex stainless steel (SDSS) was investigated using a potentiodynamic polarization test, a critical crevice temperature test, an electron probe micro-analyzer analysis, and scanning electron microscopy-energy dispersive spectroscopy analyses. Crevice corrosion was initiated at the α/γ phase boundaries, MO{sub x} inclusions (where M is Cr, Mn, Al, Fe, or Ti), as well as Cr and Mo depleted areas adjacent to the σ-phases precipitated in the F53 SDSS alloy. This alloy had been annealed at 1050 ℃ followed by improper water-cooling, and the corrosion was propagated into the α-phases because the pitting resistance equivalent number (PREN) of the α-phase was smaller than that of the γ-phase. As cooling rate increased, the variation of the α-phases decreased, and the content of the Cr and Mo rich σ-phases decreased, thereby increasing the corrosion resistance.

  19. Effect of Aging Treatment on Impact Toughness and Corrosion Resistance of Super Duplex Stainless Steel

    Science.gov (United States)

    Kim, Jae-Hwan; Oh, Eun-Ji; Lee, Byung-Chan; Kang, Chang-Yong

    2016-01-01

    The effect of aging time on impact toughness and corrosion resistance of 25%Cr-7%Ni-2%Mo-4%W-0.2%N super duplex stainless steel from the viewpoint of intermetallic secondary phase variation was investigated with scanning electron microscopic observation with energy-dispersive x-ray spectroscopic analysis and transmission electron microscopy. The results clarified that R-phase is precipitated not only at the interface of ferrite and austenite but inside the ferrite at an initial stage of aging and then transformed into σ-phase from an aging time of 1 h, while the ferrite phase decomposed into γ2 and σ-phase with increase of aging time. This variation of the phases led to decrease of its impact toughness, and specifically, the R-phase was proved to be predominant in the degradation of the impact toughness at the initial stage of the aging. Additionally, these secondary phases led to deterioration of corrosion resistance because of Cr depletion.

  20. Mechanical Properties of Super Duplex Stainless Steel 2507 after Gas Phase Thermal Precharging with Hydrogen

    Science.gov (United States)

    San Marchi, C.; Somerday, B. P.; Zelinski, J.; Tang, X.; Schiroky, G. H.

    2007-11-01

    Thermal precharging of super duplex stainless steel 2507 with 125 wppm hydrogen significantly reduced tensile ductility and fracture toughness. Strain-hardened 2507 exhibited more severe ductility loss compared to the annealed microstructure. The reduction of area (RA) was between 80 and 85 pct for both microstructures in the noncharged condition, while reductions of area were 25 and 46 pct for the strain-hardened and annealed microstructures, respectively, after hydrogen precharging. Similar to the effect of internal hydrogen on tensile ductility, fracture toughness of strain-hardened 2507 was lowered from nearly 300 MPa m1/2 in the noncharged condition to less than 60 MPa m1/2 in the hydrogen-precharged condition. While precharging 2507 with hydrogen results in a considerable reduction in ductility and toughness, the absolute values are similar to high-strength austenitic steels that have been tested under the same conditions, and which are generally considered acceptable for high-pressure hydrogen gas systems. The fracture mode in hydrogen-precharged 2507 involved cleavage cracking of the ferrite phase and ductile fracture along oblique planes in the austenite phase, compared to 100 pct microvoid coalescence in the absence of hydrogen. Predictions from a strain-based micromechanical fracture toughness model were in good agreement with the measured fracture toughness of hydrogen-precharged 2507, implying a governing role of austenite for resistance to hydrogen-assisted fracture.

  1. Direct observation and quantification of nanoscale spinodal decomposition in super duplex stainless steel weld metals.

    Science.gov (United States)

    Shariq, Ahmed; Hättestrand, Mats; Nilsson, Jan-Olof; Gregori, Andrea

    2009-06-01

    Three variants of super duplex stainless steel weld metals with the basic composition 29Cr-8Ni-2Mo (wt%) were investigated. The nitrogen content of the three materials was 0.22%, 0.33% and 0.37%, respectively. Isothermal heat treatments were performed at 450 degrees C for times up to 243 h. The hardness evolution of the three materials was found to vary with the overall concentration of the nitrogen. Atom probe field ion microscopy (APFIM) was used to directly detect and quantify the degree of spinodal decomposition in different material conditions. 3-DAP atomic reconstruction clearly illustrate nanoscale variation of iron rich (alpha) and chromium rich (alpha') phases. A longer ageing time produces a coarser microstructure with larger alpha and alpha' domains. Statistical evaluation of APFIM data showed that phase separation was significant already after 1 h of ageing that gradually became more pronounced. Although nanoscale concentration variation was evident, no significant influence of overall nitrogen content on the degree of spinodal decomposition was found.

  2. Investigations on structure–property relationships of activated flux TIG weldments of super-duplex/austenitic stainless steels

    Energy Technology Data Exchange (ETDEWEB)

    Devendranath Ramkumar, K., E-mail: ramdevendranath@gmail.com; Bajpai, Ankur; Raghuvanshi, Shubham; Singh, Anshuman; Chandrasekhar, Aditya; Arivarasu, M.; Arivazhagan, N.

    2015-06-25

    This research work articulated the effect of SiO{sub 2} flux assisted tungsten inert gas (TIG) welding on the microstructure and mechanical properties of marine grade stainless steel weldments, such as super-duplex stainless steel (UNS S32750) and austenitic stainless steel (AISI 316L). The studies showed that the use of flux decreased the heat input required to obtain complete penetration. Microstructure studies revealed the presence of ferrite at the heat affected zone of AISI 316L and the fusion zone which obviated the hot cracking tendency. Tensile studies corroborated that the joint strength was sufficiently greater than that of the parent metals. Impact toughness slightly impoverished owing to the presence of large platelets of Widmanstätten austenite in the fusion zone. The study also explored the structure–property relationships of the flux assisted weldments using the combined techniques of optical and scanning electron microscopy analysis. Owing to the better metallurgical and mechanical properties, this study recommends the use of SiO{sub 2} flux for joining the dissimilar metals involving austenitic and super-duplex stainless steels.

  3. Investigations on structure–property relationships of activated flux TIG weldments of super-duplex/austenitic stainless steels

    International Nuclear Information System (INIS)

    Devendranath Ramkumar, K.; Bajpai, Ankur; Raghuvanshi, Shubham; Singh, Anshuman; Chandrasekhar, Aditya; Arivarasu, M.; Arivazhagan, N.

    2015-01-01

    This research work articulated the effect of SiO 2 flux assisted tungsten inert gas (TIG) welding on the microstructure and mechanical properties of marine grade stainless steel weldments, such as super-duplex stainless steel (UNS S32750) and austenitic stainless steel (AISI 316L). The studies showed that the use of flux decreased the heat input required to obtain complete penetration. Microstructure studies revealed the presence of ferrite at the heat affected zone of AISI 316L and the fusion zone which obviated the hot cracking tendency. Tensile studies corroborated that the joint strength was sufficiently greater than that of the parent metals. Impact toughness slightly impoverished owing to the presence of large platelets of Widmanstätten austenite in the fusion zone. The study also explored the structure–property relationships of the flux assisted weldments using the combined techniques of optical and scanning electron microscopy analysis. Owing to the better metallurgical and mechanical properties, this study recommends the use of SiO 2 flux for joining the dissimilar metals involving austenitic and super-duplex stainless steels

  4. Estimation of fracture toughness of cast stainless steels during thermal aging in LWR systems

    International Nuclear Information System (INIS)

    Chopra, O.K.

    1991-06-01

    A procedure and correlations are presented for predicting the change in fracture toughness of cast stainless steel components due to thermal aging during service in light water rectors (LWRs) at 280--330 degrees C (535--625 degrees F). The fracture toughness J-R curve and Charpy-impact energy of aged cast stainless steels are estimated from known mineral in formation. Fracture toughness of a specific cast stainless steel is estimated from the extent and kinetics of thermal embrittlement. The extent of thermal embrittlement is characterized by the room-temperature ''normalized'' Charpy-impact energy. A correlation for the extent of embrittlement at ''saturation,'' i.e., the minimum impact energy that would be achieved for the material after long-term aging, is given in terms of a material parameter, Φ, which is determined from the chemical composition. The fracture toughness J-R curve for the material is then obtained from correlations between room-temperature Charpy-impact energy and fracture toughness parameters. Fracture toughness as a function of time and temperature of reactor service is estimated from the kinetics of thermal embrittlement, which is determined from chemical composition. A common ''lower-bound'' J-R curve for cast stainless steels with unknown chemical composition is also defined for a given material specification, ferrite content, and temperature. Examples for estimating impact strength and fracture toughness of cast stainless steel components during reactor service are describes. 24 refs., 39 figs., 2 tabs

  5. Development of thermophysical calculator for stainless steel casting alloys by using CALPHAD approach

    Directory of Open Access Journals (Sweden)

    In-Sung Cho

    2017-11-01

    Full Text Available The calculation of thermophysical properties of stainless steel castings and its application to casting simulation is discussed. It is considered that accurate thermophysical properties of the casting alloys are necessary for the valid simulation of the casting processes. Although previous thermophysical calculation software requires a specific knowledge of thermodynamics, the calculation method proposed in the present study does not require any special knowledge of thermodynamics, but only the information of compositions of the alloy. The proposed calculator is based on the CALPHAD approach for modeling of multi-component alloys, especially in stainless steels. The calculator proposed in the present study can calculate thermophysical properties of eight-component systems on an iron base alloy (Fe-C-Si-Cr-Mn-Ni-Cu-Mo, and several Korean standard stainless steel alloys were calculated and discussed. The calculator can evaluate the thermophysical properties of the alloys such as density, heat capacity, enthalpy, latent heat, etc, based on full Gibbs energy for each phase. It is expected the proposed method can help casting experts to devise the casting design and its process easily in the field of not only stainless steels but also other alloy systems such as aluminum, copper, zinc, etc.

  6. Burst pressure of super duplex stainless steel pipes subject to combined axial tension, internal pressure and elevated temperature

    International Nuclear Information System (INIS)

    Lasebikan, B.A.; Akisanya, A.R.

    2014-01-01

    The burst pressure of super duplex stainless steel pipe is measured under combined internal pressure, external axial tension and elevated temperature up to 160 °C. The experimental results are compared with existing burst pressure prediction models. Existing models are found to provide reasonable estimate of the burst pressure at room temperature but significantly over estimate the burst pressure at elevated temperature. Increasing externally applied axial stress and elevated temperature reduces the pressure capacity. - Highlights: • The burst pressure of super duplex steel is measured under combined loading. • Effect of elevated temperature on burst pressure is determined. • Burst pressure decreases with increasing temperature. • Existing models are reliable at room temperature. • Burst strength at elevated temperature is lower than predictions

  7. The role of nitrogen in improving pitting corrosion resistance of high-alloy austenitic and duplex stainless steel welds

    International Nuclear Information System (INIS)

    Vilpas, M.; Haenninen, H.

    1999-01-01

    The effects of nitrogen alloyed shielding gas on weld nitrogen content and pitting corrosion resistance of super austenitic (6%Mo) and super duplex stainless steels have been studied with special emphasis on microsegregation behaviour of Cr, Mo and N. The measurements performed with the 6%Mo steel indicate that all these elements segregate interdendritically in the fully austenitic weld metal. With nitrogen addition to the shielding gas the enrichment of nitrogen to the interdendritic regions is more pronounced than to the dendrite cores due to which the pitting corrosion resistance of the dendrite cores increases only marginally. In the super duplex steel welds nitrogen enriches in austenite increasing its pitting corrosion resistance more effectively. In these welds the pitting corrosion resistance of the ferrite phase remains lower. (orig.)

  8. Interface Structure and Elements Diffusion of As-Cast and Annealed Ductile Iron/Stainless Steel Bimetal Castings

    Directory of Open Access Journals (Sweden)

    M. Ramadan

    2018-04-01

    Full Text Available Bimetal casting is considered to a promising technique for the production of high performance function materials. Heat treatment process for bimetal castings became an essential tool for improving interface structure and metallurgical diffusion bond. Molten iron alloy with carbon equivalent of 4.40 is poured into sand mold cavities containing solid 304 stainless steel strips insert. Specimens are heated to 7200C in an electrical heating furnace and holded at 720 0C for 60min and 180min. For as-cast specimens, a good coherent interface structure of ductile cast iron/304 stainless bimetal with four layers interfacial microstructure are obtained. Low temperature annealing at 720oC has a significat effect on the interface layers structure, where, three layers of interface structure are obtained after 180min annealing time because of the complete dissolving of thin layer of ferrite and multi carbides (Layer 2. Low temperature annealing shows a significant effect on the diffusion of C and otherwise shows slightly effect on the diffusion of Cr and Ni. Plearlite phase of Layer 3 is trsformed to spheroidal shape instead of lamallar shape in as-cast bimetals by low tempeature annealing at 720oC. The percent of the performed spheroidal cementit increases by increasing anneaaling time. Hardness of interface layers is changed by low temperauture annealing due to the significant carbon deffussion.

  9. Evaluation on thermal aging embrittlement of cast stainless steel components in domestic PWRs

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Bong Sang; Hwa, Hong Jun; Chi, Se Hwan; Ryu, Woo Seog; Kuk, Il Hyun [Korea Atomic Energy Research Institute, Taejon (Korea, Republic of)

    1994-06-01

    This report reviewed the R and D states of thermal aging embrittlement of cast stainless steel components in PWRs. Cast stainless steel is being widely used in PWRs including primary piping. This material shows the reduction of fracture toughness during operating life due to high temperature. Micromechanisms and kinetics are summarized to improve the materials properties. The reduction of toughness due to thermal embrittlement in domestic reactors are predicted based on each chemical composition until the end of plant life time. Substantial degradation was predicted in some components during plant life time. (Author) 26 refs., 19 figs., 11 tabs.

  10. Influence o the microstructure of duplex stainless steels on their failure characteristics during hot deformation

    Directory of Open Access Journals (Sweden)

    Reis G.S.

    2000-01-01

    Full Text Available Two types of duplex stainless steels were deformed by torsion at a temperature range of 900 to 1200 °C and strain rate of 1.0 s-1 and their final microstructures were observed. The austenite volume fraction of steel A (26.5Cr - 4.9Ni - 1.6Mo is approximately 25% at room temperature, after conventional annealing, while that of steel B (24Cr - 7.5Ni - 2.3Mo is around 55%. Experimental data show that steel A is ductile at high temperatures and displays low ductility at low temperatures, while steel B has low ductility in the entire range of temperatures studied. At high temperatures, steel A is essentially ferritic and shows dynamic recrystallized grains after deformation. When steel A is strained at low temperatures and displays low austenite volume fraction, microstructural observations indicate that failure is triggered by grain boundary sliding due to the formation of an austenite net structure at the ferrite grain boundaries. At intermediate volume fraction, when austenite forms a dispersed second-phase in steels A and B, failure begins at the ferrite/ferrite boundaries since some of the new ferrite grains may become immobilized by the austenite particles. When steel B is strained at volume fraction of around 50% of austenite and both phases percolate the microstructure, failure occurs after low straining as a consequence of the different plastic behaviors of each of the phases. The failure characteristics of both steels are correlated not only with the volume fraction of austenite but also with its distribution within the ferrite matrix, which limits attainable strain without failure.

  11. Microstructural characterization and electron backscatter diffraction analysis across the welded interface of duplex stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Zhiqiang; Jing, Hongyang [School of Materials Science and Engineering, Tianjin University, Tianjin 300350 (China); Tianjin Key Laboratory of Advanced Joining Technology, Tianjin 300350 (China); Xu, Lianyong, E-mail: xulianyong@tju.edu.cn [School of Materials Science and Engineering, Tianjin University, Tianjin 300350 (China); Tianjin Key Laboratory of Advanced Joining Technology, Tianjin 300350 (China); Han, Yongdian; Gao, Zhanqi; Zhao, Lei [School of Materials Science and Engineering, Tianjin University, Tianjin 300350 (China); Tianjin Key Laboratory of Advanced Joining Technology, Tianjin 300350 (China); Zhang, Jianli [Welding laboratory, Offshore Oil Engineering (Qing Dao) Company, Qing Dao 266520 (China)

    2017-08-15

    Highlights: • Apparent change in LTHAZ was the intergranular secondary austenite precipitation. • Ferrite in HAZ maintained same distribution as ferrite texture in base metal. • Different austenite in different zones showed different orientation with ferrite. • Ferrite and austenite grains exhibited different boundary characteristics. • Local deformations were generated in grain boundary and within deformed grain. - Abstract: The microstructural evolution, orientation relationships, boundary characteristics, grain type, local deformation, and microhardness across the welded interface of duplex stainless steel (DSS) were investigated. The DSS welded joint consisted of four typical zones: base metal (BM), low-temperature heat-affected zone (LTHAZ), high-temperature heat-affected zone (HTHAZ), and weld metal (WM). The apparent microstructural changes in the HTHAZ and LTHAZ were secondary austenite and Cr{sub 2}N precipitation. A modified cooperative precipitation mechanism of secondary austenite and Cr{sub 2}N at the interface was proposed. Furthermore, the ferrite in both the HTHAZ and LTHAZ maintained the same distribution as the ferrite texture in the BM, while this ferrite texture disappeared completely in the WM. Different austenite grains in the different zones exhibited different orientation relationships with the ferrite matrix. Special grain boundaries were mainly distributed between the austenite grains, while the ferrite grains primarily contained random grain boundaries. Austenite twins constituted the largest proportion of the special boundaries. The special austenite grain boundaries in the BM and LTHAZ were higher in relative frequency than those in the HTHAZ and WM. The ferrite grains in the HTHAZ and WM mainly consisted of substructured grains. In the BM, the recrystallization degree of ferrite was significantly lower than that of austenite grains. The local deformations were mainly generated in the grain boundaries and within the deformed

  12. Influence of microstructure and elemental partitioning on pitting corrosion resistance of duplex stainless steel welding joints

    Science.gov (United States)

    Zhang, Zhiqiang; Jing, Hongyang; Xu, Lianyong; Han, Yongdian; Zhao, Lei; Zhang, Jianli

    2017-02-01

    The influences of microstructure and elemental partitioning on pitting corrosion resistance of duplex stainless steel joints welded by gas tungsten arc welding (GTAW) and flux-cored arc welding (FCAW) with different shielding gas compositions were studied by optical microscopy, electron backscatter diffraction, scanning electron microscopy, transmission electron microscopy, energy dispersive spectroscopy, electron probe microanalysis, and potentiostatic and potentiodynamic polarization methods The adding 2% N2 in shielding gas facilitated primary austenite formation in GTAW weld metal (WM) and suppressed Cr2N precipitation in GTAW weld root. In the HAZ, the banded microstructure disappeared while the coarse ferrite grains maintained same orientation as the banded ferrite in the BM. In the WM, the ferrite had one single orientation throughout a grain, whereas several families of austenite appeared. The austenite both in BM and WM enriched in Ni and nitro`gen, while Cr and Mo were concentrated in the ferrite and thus no element showed clear dendritic distribution in the WM (ER2209 and E2209T1). In addition, the secondary austenite had higher Ni content but lower Cr and Mo content than the primary austenite. The N2-supplemented shielding gas promoted nitrogen solid-solution in the primary and secondary austenite. Furthermore, the secondary austenite had relatively lower pitting resistance equivalent number (PREN) than the ferrite and primary austenite, thereby resulting in its preferential corrosion. The Cr2N precipitation led to relatively poor resistance to pitting corrosion in three HAZs and pure Ar shielding GTAW weld root. The N2-supplemented shielding gas improved pitting corrosion resistance of GTAW joint by increasing PREN of secondary austenite and suppressing Cr2N precipitation. In addition, the FCAW WM had much poorer resistance to pitting corrosion than the GTAW WM due to many O-Ti-Si-Mn inclusions. In the BM, since the austenite with lower PREN compared

  13. Microstructural characterization and electron backscatter diffraction analysis across the welded interface of duplex stainless steel

    Science.gov (United States)

    Zhang, Zhiqiang; Jing, Hongyang; Xu, Lianyong; Han, Yongdian; Gao, Zhanqi; Zhao, Lei; Zhang, Jianli

    2017-08-01

    The microstructural evolution, orientation relationships, boundary characteristics, grain type, local deformation, and microhardness across the welded interface of duplex stainless steel (DSS) were investigated. The DSS welded joint consisted of four typical zones: base metal (BM), low-temperature heat-affected zone (LTHAZ), high-temperature heat-affected zone (HTHAZ), and weld metal (WM). The apparent microstructural changes in the HTHAZ and LTHAZ were secondary austenite and Cr2N precipitation. A modified cooperative precipitation mechanism of secondary austenite and Cr2N at the interface was proposed. Furthermore, the ferrite in both the HTHAZ and LTHAZ maintained the same distribution as the ferrite texture in the BM, while this ferrite texture disappeared completely in the WM. Different austenite grains in the different zones exhibited different orientation relationships with the ferrite matrix. Special grain boundaries were mainly distributed between the austenite grains, while the ferrite grains primarily contained random grain boundaries. Austenite twins constituted the largest proportion of the special boundaries. The special austenite grain boundaries in the BM and LTHAZ were higher in relative frequency than those in the HTHAZ and WM. The ferrite grains in the HTHAZ and WM mainly consisted of substructured grains. In the BM, the recrystallization degree of ferrite was significantly lower than that of austenite grains. The local deformations were mainly generated in the grain boundaries and within the deformed grains. The HTHAZ exhibited the highest hardness, while the BM had the lowest hardness. The LTHAZ had a lower hardness than the HTHAZ and higher hardness than the BM.

  14. Atomic scale observation of phase transformation in long term thermally aged duplex stainless steels

    International Nuclear Information System (INIS)

    Novy, St.

    2009-01-01

    Embrittlement study of duplex stainless steels is a very important in order to predict the lifetime of primary circuits of nuclear power plant. Ferrite steels aged over 20 years, on-site, in laboratory and at different temperatures was analyzed by tomographic probe atom to assess the trend of aging of these materials with very long times. A more prospective work was also carried out, the aim was to model the decomposition of ferrite from austenitic-ferritic steels. The simulation of the decomposition of these steels are very complex, we initiated preliminary work in modelling the Fe-Cr alloys, because the decomposition of Fe and Cr in these steels is the main cause of their fragility. To validate the parameters used in simulation, an experimental study of the decomposition of an alloy Fe-20% at. Cr aged at 500 C was performed. This experimental study has shown that a non-classical germination (NCG) is involved in this alloy. The performed simulations on the same alloy at the same temperature, did not reproduce the progressive enrichment of precipitated phase a' (characteristic of NCG). The study of steels, aged over 20 years, has confirmed that the steel aged in laboratory are representative to steel aged in site ( T ≤350 C). Moreover, it has been shown that the G-phase (intermetallic precipitation at the interface a/a' phases) does not influence the embrittlement of the ferrite and the difference of thermo-mechanical treatment is not determinant of the variance decomposition observed in these steels. (author)

  15. Non destructive method to follow the phase sigma in a duplex stainless steel; Metodologia nao destrutiva para acompanhamento da fase sigma, em um aco inoxidavel duplex

    Energy Technology Data Exchange (ETDEWEB)

    Silva, E.M.; Andrade, A.L.S. Souza; Fialho, W.M.L.; Araujo, B.R., E-mail: edgard@ifpb.edu.br [Instituto Federal de Educacao Ciencia e Tecnologia da Paraiba (IFPB), Joao Pessoa, PB (Brazil); Silva, J.H.R.; Leite, Josinaldo P.; Silva, Eloy M. [Instituto Federal de Educacao Ciencia e Tecnologia do Ceara (IFCE), CE (Brazil); Leite, Joao P. [Universidade Federal da Paraiba (UFPB), PB (Brazil)

    2014-07-01

    Duplex stainless steels are subject to embrittlement due to the formation of sigma phase, which is one with the greatest effect of weakening because they are rich in chromium and deplete the matrix of this element. In this paper, a non-destructive methodology based on measurements of Hall voltage, is presented for monitoring the formation of sigma phase at temperatures of 800 deg C and 900 deg C. Different field intensities are generated by an electromagnet and the flow of field lines is detected by a Hall effect sensor. Hall voltage measurements are proportional to the formation of sigma phase generated by different times of aging methods. The results are correlated with results of microscopic, hardness and X-ray diffraction. It was showed that exist a correlation between the Hall voltage and the amount of sigma phase. The formation of this phase influences the signal voltage by reducing the voltage. (author)

  16. Response of cast austenitic stainless steel to low temperature plasma carburizing.

    OpenAIRE

    Sun, Yong

    2008-01-01

    The response of a cast 316 type austenitic stainless steel to the novel low temperature plasma carburizing process has been investigated in this work. The cast steel has a dendritic structure with a mix of austenite, ferrite and carbide phases. The results show that such a complex structure responds well to the carburizing process, and the inter-dendrite regions containing ferrite and carbides can be transformed to expanded austenite to form a continuous and uniform layer supersat...

  17. Effect of Welding Process on Microstructure, Mechanical and Pitting Corrosion Behaviour of 2205 Duplex Stainless Steel Welds

    Science.gov (United States)

    Mohammed, Raffi; Madhusudhan Reddy, G.; Srinivasa Rao, K.

    2018-03-01

    An attempt has been made to weld 2205 Duplex stainless steel of 6mm thick plate using conventional gas tungsten arc welding (GTAW) and activated gas tungsten arc welding (A- GTAW) process using silica powder as activated flux. Present work is aimed at studying the effect of welding process on depth of penetration, width of weld zone of 2205 duplex stainless steel. It also aims to observe the microstructural changes and its effect on mechanical properties and pitting corrosion resistance of 2205 duplex stainless steel welds. Metallography is done to observe the microstructural changes of the welds using image analyzer attached to the optical microscopy. Hardness studies, tensile and ductility bend tests were evaluated for mechanical properties. Potentio-dynamic polarization studies were carried out using a basic GillAC electro-chemical system in 3.5% NaCl solution to observe the pitting corrosion behaviour. Results of the present investigation established that increased depth of penetration and reduction of weld width in a single pass by activated GTAW with the application of SiO2 flux was observed when compared with conventional GTAW process. It may be attributed to the arc constriction effect. Microstructure of the weld zones for both the welds is observed to be having combination of austenite and delta ferrite. Grain boundary austenite (GBA) with Widmanstatten-type austenite (WA) of plate-like feature was nucleated from the grain boundaries in the weld zone of A-GTAW process. Mechanical properties are relatively low in activated GTAW process and are attributed to changes in microstructural morphology of austenite. Improved pitting corrosion resistance was observed for the welds made with A-GTAW process.

  18. The Effects of Nitrogen Gas on Microstructural and Mechanical Properties of TIG Welded S32205 Duplex Stainless Steel

    Directory of Open Access Journals (Sweden)

    Aziz Barış Başyiğit

    2018-04-01

    Full Text Available Duplex stainless steels are gaining greater interest due to their increasing amounts of application fields. Accordingly, there is a need for awareness of problems associated with improper microstructural distributions such as δ-ferrite (delta-ferrite, austenite and other important intermetallic phases that may form in these steel weldments. Since δ-ferrite versus austenite ratio profoundly influences corrosion and mechanical properties, optimum δ-ferrite ratios must be kept approximately within 35–65 vol % and balance austenite to maintain satisfactory corrosion and mechanical properties on welding of these steels. Cooling rates of welds and alloying elements in base metal are the major factors that determine the final microstructure of these steels. In this work, 3 mm thickness of 2205 duplex stainless-steel plates were TIG (Tungsten Inert Gas welded with various amounts of nitrogen gas added to argon shielding gas. Specimens were joined within the same welding parameters and cooling conditions. As nitrogen is a potential austenite stabilizer and an interstitial solid solution hardener, the effects of nitrogen on mechanical properties such as hardness profiles, grain sizes and microstructural modifications are investigated thoroughly by changing the welding shielding gas compositions. Increasing the nitrogen content in argon shielding gas also increases the amount of austenitic phase while δ-ferrite ratios decreases. Nitrogen spherodized the grains of austenitic structure much more than observed in δ-ferrite. The strength values of specimens that welded with the addition of nitrogen gas into the argon shielding gas are increased more in both austenitic and delta-ferritic structure as compared to specimens that welded with plain argon shielding gas. The addition of 1 vol % of nitrogen gas into argon shielding gas provided the optimum phase balance of austenite and δ-ferrite in S32205 duplex stainless-steel TIG-welded specimens.

  19. The Effect of Constant and Pulsed Current Gas Tungsten Arc Welding on Joint Properties of 2205 Duplex Stainless Steel to 316L Austenitic Stainless Steel

    Science.gov (United States)

    Neissi, R.; Shamanian, M.; Hajihashemi, M.

    2016-05-01

    In this study, dissimilar 316L austenitic stainless steel/2205 duplex stainless steel (DSS) joints were fabricated by constant and pulsed current gas tungsten arc welding process using ER2209 DSS as a filler metal. Microstructures and joint properties were characterized using optical and electron scanning microscopy, tensile, Charpy V-notch impact and micro-hardness tests, and cyclic polarization measurements. Microstructural observations confirmed the presence of chromium nitride and delta ferrite in the heat-affected zone of DSS and 316L, respectively. In addition, there was some deviation in the austenite/ferrite ratio of the surface welding pass in comparison to the root welding pass. Besides having lower pitting potential, welded joints produced by constant current gas tungsten arc welding process, consisted of some brittle sigma phase precipitates, which resulted in some impact energy reduction. The tensile tests showed high tensile strength for the weld joints in which all the specimens were broken in 316L base metal.

  20. TIG welding of 22-05 duplex stainless steels (Uranus 45 N and Avesta). Microstructural studies and mechanical properties

    International Nuclear Information System (INIS)

    Gomez de Salazar, J.M.; Urena, A.; Cobollo, M.; Barranco, V.; Alvarez, M.J.

    1998-01-01

    TIG welding of two different duplex stainless steels is carried out. Are-discharge on base-material plates by means of the TIG technique without filler metal and varying the energetic conditions (E.N.A.) has been performed. A comparative study concerning the microstructural evolution as well as mechanical properties is carried out. The relation between hardness profiles, the microstructural variations and the ferrite δ concentration is established. Further, the above mentioned properties are related to the E.N.A. for each welded joint. (Author) 8 refs

  1. Effect of annealing treatment on microstructure evolution and the associated corrosion behavior of a super-duplex stainless steel

    International Nuclear Information System (INIS)

    Deng, B.; Jiang, Y.M.; Gao, J.; Li, J.

    2010-01-01

    The influence of annealing temperature on the pitting corrosion of a super-duplex stainless steel (SDSS) with mischmetal addition was investigated in chloride solution by critical pitting temperature (CPT) measurement. The corrosion behavior is strongly dependent on the microstructure, namely the presence of secondary phases, elemental partitioning behavior and volume fractions of ferrite and austenite. Based on CPT results and alloying rules, the optimal annealing temperature is determined as 1070 o C and a guideline for further development of improved SDSS is formulated.

  2. Effects of rare earth metals addition on the resistance to pitting corrosion of super duplex stainless steel - Part 1

    International Nuclear Information System (INIS)

    Kim, Soon-Tae; Jeon, Soon-Hyeok; Lee, In-Sung; Park, Yong-Soo

    2010-01-01

    To elucidate the effects of rare earth metals addition on the resistance to pitting corrosion of super duplex stainless steel, a metallographic examination, potentiodynamic and potentiostatic polarization tests, a SEM-EDS and a SAM analysis of inclusion, austenite phase and ferrite phase were conducted. The addition of rare earth metals to the base alloy led to the formation of (Mn, Cr, Si, Al, Ce) oxides and (Mn, Cr, Si, Ce) oxides, which improved the resistance to pitting corrosion and caused a decrease in the preferential interface areas for the initiation of the pitting corrosion.

  3. Numerical simulation of a Charpy test and correlation of fracture toughness with fracture energy. Vessel steel and duplex stainless steel of the primary loop

    International Nuclear Information System (INIS)

    Breban, P; Eripret, C.

    1995-01-01

    The analysis methods used to evaluate the harmlessness of defects in the components of the primary coolant circuit of pressurized water reactor are based on the knowledge of the failure properties of concerned materials. The toughness is used to be measured through tests performed on normalized samples. But in some cases, especially for the vessel steel submitted to irradiation effects or for cast components in duplex stainless steel sensitive to thermal ageing, these measurements are not available on the material aged in operation. Therefore, fracture resistance has been evaluated through Charpy tests. Toughness is thus obtained on the basis of an empirical correlation. To improve these predictions, a modeling of the Charpy test in the framework of the local approach to fracture has been performed, for both materials. For the vessel steel, a complete evaluation of toughness has been achieved on the basis of a bidimensional viscoplastic modeling under large strain assumptions and a post-treatment with a Weibull model (cleavage fracture). The main hypothesis (partition between plain stress and plain strain areas in the bidimensional modeling) was corrected after a three dimensional calculations with the finite element program Code-Aster. The fracture analysis put into evidence that damage considerations like cavity nucleation and growth have to be introduced in the model in order to improve the description of physical phenomena. Two ways of progress have been suggested and are in course of being investigated, one in the framework of local approach to failure, the other with the help of micro-macro relationship. With regard to the duplex steel, the description of a Charpy (U) test allowed to clearly discriminate between crack initiation and propagation phases. A modeling through an equivalent homogenous material with a damage law based on a modified Gurson potential enables to describe quantitatively both phases of fracture. It clearly appears that a reliable

  4. Progress in EPRI-programs on the inspection of cast austenitic stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Dau, G; Behravesh, M; Amirato, P; Stone, R [Electric Power Research Inst., Charlotte, NC (United States). Nondestructive Evaluation Center

    1988-12-31

    This document presents the progress in EPRI programs on in-service inspection of Cast austenitic Stainless Steel (CSS). The CSS examination strategy is presented, together with results concerning thermal fatigue cracks and mechanical fatigue cracks. A statistical analysis method is provided, in order to estimate the crack detectability and the false call (a non-crack called crack). (TEC).

  5. Prediction and optimization of friction welding parameters for super duplex stainless steel (UNS S32760) joints

    International Nuclear Information System (INIS)

    Udayakumar, T.; Raja, K.; Afsal Husain, T.M.; Sathiya, P.

    2014-01-01

    Highlights: • Corrosion resistance and impact strength – predicted by response surface methodology. • Burn off length has highest significance on corrosion resistance. • Friction force is a strong determinant in changing impact strength. • Pareto front points generated by genetic algorithm aid to fix input control variable. • Pareto front will be a trade-off between corrosion resistance and impact strength. - Abstract: Friction welding finds widespread industrial use as a mass production process for joining materials. Friction welding process allows welding of several materials that are extremely difficult to fusion weld. Friction welding process parameters play a significant role in making good quality joints. To produce a good quality joint it is important to set up proper welding process parameters. This can be done by employing optimization techniques. This paper presents a multi objective optimization method for optimizing the process parameters during friction welding process. The proposed method combines the response surface methodology (RSM) with an intelligent optimization algorithm, i.e. genetic algorithm (GA). Corrosion resistance and impact strength of friction welded super duplex stainless steel (SDSS) (UNS S32760) joints were investigated considering three process parameters: friction force (F), upset force (U) and burn off length (B). Mathematical models were developed and the responses were adequately predicted. Direct and interaction effects of process parameters on responses were studied by plotting graphs. Burn off length has high significance on corrosion current followed by upset force and friction force. In the case of impact strength, friction force has high significance followed by upset force and burn off length. Multi objective optimization for maximizing the impact strength and minimizing the corrosion current (maximizing corrosion resistance) was carried out using GA with the RSM model. The optimization procedure resulted in

  6. Influence of microstructure and elemental partitioning on pitting corrosion resistance of duplex stainless steel welding joints

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Zhiqiang; Jing, Hongyang [School of Materials Science and Engineering, Tianjin University, Tianjin 300350 (China); Tianjin Key Laboratory of Advanced Joining Technology, Tianjin 300350 (China); Xu, Lianyong, E-mail: xulianyong@tju.edu.cn [School of Materials Science and Engineering, Tianjin University, Tianjin 300350 (China); Tianjin Key Laboratory of Advanced Joining Technology, Tianjin 300350 (China); Han, Yongdian; Zhao, Lei [School of Materials Science and Engineering, Tianjin University, Tianjin 300350 (China); Tianjin Key Laboratory of Advanced Joining Technology, Tianjin 300350 (China); Zhang, Jianli [Welding laboratory, Offshore Oil Engineering (Qing Dao) Company, Qing Dao 266520 (China)

    2017-02-01

    Highlights: • N{sub 2}-supplemented shielding gas promoted nitrogen solid-solution in the austenite. • Secondary austenite had higher Ni but lower Cr and Mo than primary austenite. • Pitting corrosion preferentially occurred at secondary austenite and Cr{sub 2}N. • Adding N{sub 2} in shielding gas improved pitting corrosion resistance of GTAW joint. • E2209T{sub 1} weld metal had very poor pitting corrosion resistance due to inclusions. - Abstract: The influences of microstructure and elemental partitioning on pitting corrosion resistance of duplex stainless steel joints welded by gas tungsten arc welding (GTAW) and flux-cored arc welding (FCAW) with different shielding gas compositions were studied by optical microscopy, electron backscatter diffraction, scanning electron microscopy, transmission electron microscopy, energy dispersive spectroscopy, electron probe microanalysis, and potentiostatic and potentiodynamic polarization methods The adding 2% N{sub 2} in shielding gas facilitated primary austenite formation in GTAW weld metal (WM) and suppressed Cr{sub 2}N precipitation in GTAW weld root. In the HAZ, the banded microstructure disappeared while the coarse ferrite grains maintained same orientation as the banded ferrite in the BM. In the WM, the ferrite had one single orientation throughout a grain, whereas several families of austenite appeared. The austenite both in BM and WM enriched in Ni and nitrogen, while Cr and Mo were concentrated in the ferrite and thus no element showed clear dendritic distribution in the WM (ER2209 and E2209T{sub 1}). In addition, the secondary austenite had higher Ni content but lower Cr and Mo content than the primary austenite. The N{sub 2}-supplemented shielding gas promoted nitrogen solid-solution in the primary and secondary austenite. Furthermore, the secondary austenite had relatively lower pitting resistance equivalent number (PREN) than the ferrite and primary austenite, thereby resulting in its preferential

  7. Estimation of fracture toughness of cast stainless steels during thermal aging in LWR systems

    Energy Technology Data Exchange (ETDEWEB)

    Chopra, O.K. (Argonne National Lab., IL (USA))

    1991-06-01

    A procedure and correlations are presented for predicting the change in fracture toughness of cast stainless steel components due to thermal aging during service in light water rectors (LWRs) at 280--330{degrees}C (535--625{degrees}F). The fracture toughness J-R curve and Charpy-impact energy of aged cast stainless steels are estimated from known mineral in formation. Fracture toughness of a specific cast stainless steel is estimated from the extent and kinetics of thermal embrittlement. The extent of thermal embrittlement is characterized by the room-temperature normalized'' Charpy-impact energy. A correlation for the extent of embrittlement at saturation,'' i.e., the minimum impact energy that would be achieved for the material after long-term aging, is given in terms of a material parameter, {Phi}, which is determined from the chemical composition. The fracture toughness J-R curve for the material is then obtained from correlations between room-temperature Charpy-impact energy and fracture toughness parameters. Fracture toughness as a function of time and temperature of reactor service is estimated from the kinetics of thermal embrittlement, which is determined from chemical composition. A common lower-bound'' J-R curve for cast stainless steels with unknown chemical composition is also defined for a given material specification, ferrite content, and temperature. Examples for estimating impact strength and fracture toughness of cast stainless steel components during reactor service are describes. 24 refs., 39 figs., 2 tabs.

  8. Surface layer investigation of duplex stainless steel S32205 after stress peening utilizing X-ray diffraction

    International Nuclear Information System (INIS)

    Feng, Qiang; Jiang, Chuanhai; Xu, Zhou

    2013-01-01

    Highlights: ► The stress shot peening is superior to the conventional shot peening. ► Residual stresses along the loaded direction are bigger than transverse direction. ► Higher prestress leads to smaller domain size, high density of dislocation. ► Compared to ferrite, austenite has much higher hardness and work hardening. ► Ferrite has higher recover of elastic deformation than austenite after unloading. - Abstract: Residual stresses and micro-hardness of duplex stainless steel S32205 after stress peening are measured and domain sizes and microstrain are calculated. The results show that stress peening can significantly improve the compressive residual stresses and micro-hardness in both austenite and ferrite, and the former is affected by both the prestress and the measurement directions. Microstructure investigation reveals that material deformation is enhanced after stress peening, and smaller domain sizes and higher microstrain are introduced. The compressive residual stress enhancement by stress peening in ferrite is more than that in austenite under the same stress peening, which is due to the more elastic deformation recover in ferrite. Therefore, the difference of residual stresses between ferrite and austenite can be narrowed down by conducting appropriate stress peening. Based on these investigations, it is concluded that stress peening is superior to conventional shot peening treatment to improve the surface properties of duplex stainless steel

  9. Evaluation of the low corrosion resistant phase formed during the sigma phase precipitation in duplex stainless steels

    Directory of Open Access Journals (Sweden)

    Darlene Yuko Kobayashi

    1999-10-01

    Full Text Available The duplex stainless steels, having a volumetric fraction of 50% ferrite and 50% austenite, conciliate high corrosion resistance with good mechanical properties. But, in many circumstances different phase transformations may occur, such as that responsible for sigma phase precipitation, which make the steel susceptible to localized corrosion. During the sigma phase precipitation a new austenitic phase is formed with a very low corrosion resistance. In the present research the composition of this new austenitic phase was evaluated in four duplex stainless steels, with different Mo, N and Cu contents. After the solution anneal at 1050 °C, samples of these steels were aged at 850 °C during 1 h and 5 h for sigma phase precipitation. Using the ferritoscope and an image analyzer it was possible to determine the volumetric fractions of ferrite and sigma phase, respectively, while those of austenite and the new austenitic phase were determined by difference to 100% volume. Finally, by using mass balance it was possible to determine theoretically the composition of the new austenitic phase. This phase is poor in Cr and Mo free, which explains its poor corrosion resistance.

  10. Effect of Aging on Precipitation Behavior and Pitting Corrosion Resistance of SAF2906 Super Duplex Stainless Steel

    Science.gov (United States)

    Li, Jianchun; Li, Guoping; Liang, Wei; Han, Peide; Wang, Hongxia

    2017-09-01

    The effect of aging temperature and holding time on the precipitation of secondary phases and pitting corrosion resistance of SAF2906 super duplex stainless steel was examined. Chromium nitride and σ phase were observed to preferentially precipitate at the ferrite/austenite interface. An amount of nitrides was also observed within the ferrite grain. The precipitation of chromium nitride occurred before the σ phase. The increase in aging temperature and holding time did not affect the concentration of the nitrides but increased the area fraction of the σ phase at a faster rate. The Cr2N precipitation in SAF2906 is more evident than that of the other duplex stainless steels. The variation tendency of the precipitation concentrations is primarily consistent with the prediction results of Thermo-Calc software. The electrochemical results showed that Cr2N and σ phase significantly reduced the pitting potential. Scanning electron microscope observations revealed that pits appear mainly in regions adjacent to sigma phase and Cr2N.

  11. High-Temperature Phase Equilibria of Duplex Stainless Steels Assessed with a Novel In-Situ Neutron Scattering Approach

    Science.gov (United States)

    Pettersson, Niklas; Wessman, Sten; Hertzman, Staffan; Studer, Andrew

    2017-04-01

    Duplex stainless steels are designed to solidify with ferrite as the parent phase, with subsequent austenite formation occurring in the solid state, implying that, thermodynamically, a fully ferritic range should exist at high temperatures. However, computational thermodynamic tools appear currently to overestimate the austenite stability of these systems, and contradictory data exist in the literature. In the present work, the high-temperature phase equilibria of four commercial duplex stainless steel grades, denoted 2304, 2101, 2507, and 3207, with varying alloying levels were assessed by measurements of the austenite-to-ferrite transformation at temperatures approaching 1673 K (1400 °C) using a novel in-situ neutron scattering approach. All grades became fully ferritic at some point during progressive heating. Higher austenite dissolution temperatures were measured for the higher alloyed grades, and for 3207, the temperature range for a single-phase ferritic structure approached zero. The influence of temperatures in the region of austenite dissolution was further evaluated by microstructural characterization using electron backscattered diffraction of isothermally heat-treated and quenched samples. The new experimental data are compared to thermodynamic calculations, and the precision of databases is discussed.

  12. Structural evolution of a 2205 duplex stainless steel between 500 C and 800 C and pitting corrosion resistance

    International Nuclear Information System (INIS)

    Kordatos, J.D.; Papadimitriou, G.; Fourlaris, G.

    1999-01-01

    The cooling rate of a duplex stainless steel from high temperature (region of stability of α-ferrite) down to the ambient temperature is critical for the mutual formation of its constituent phases, i.e. ferrite and austenite, and for their content in alloying elements. Therefore it is expected that cooling rates will affect indirectly the transformation and precipitation phenomena occuring during subsequent heat treatment. The aim of this study is to investigate the influence of the cooling rate on the transformation behavior of a SAF 2205 duplex stainless steel subjected to heat treatments in the temperature range between 500 C to 800 C. The specimens were solution annealed at 1100 C and then cooled in air, oil or water. They were subsequently subjected to isothermal heat treatment for 5 hours at temperatures of 500, 600, 700 and 800 C. The structural evolution was investigated using several techniques, among them optical, scanning and transmission electron microscopy coupled with extensive EDS X-ray microanalysis and selected area electron diffraction pattern analysis. (orig.)

  13. Influence of Annealing on the Depth Microstructure of the Shot Peened Duplex Stainless Steel at Elevated Temperature

    Science.gov (United States)

    Feng, Qiang; She, Jia; Xiang, Yong; Wu, Xianyun; Wang, Chengxi; Jiang, Chuanhai

    The depth profiles of residual stresses and lattice parameters in the surface layers of shot peened duplex stainless steel at elevated temperature were investigated utilizing X-ray diffraction analysis. At each deformation depth, residual stress distributions in both ferrite and austenite were studied by X-ray diffraction stress analysis which is performed on the basis of the sin2ψ method and the lattice parameters were explored by Rietveld method. The results reveal that difference changes of depth residual compressive stress profiles between ferrite and austenite under the same annealing condition are resulted from the diverse coefficient of thermal expansion, dislocation density, etc. for different phases in duplex stainless steel. The relaxations of depth residual stresses in austenite are more obvious than those in ferrite. The lattice parameters decrease in the surface layer with the extending of annealing time, however, they increase along the depth after annealing for 16min. The change of the depth lattice parameters can be ascribed to both thermal expansion and the relaxation of residual stress. The different changes of microstructure at elevated temperature between ferrite and austenite are discussed.

  14. Effect of electromagnetic interaction during fusion welding of AISI 2205 duplex stainless steel on the corrosion resistance

    Science.gov (United States)

    García-Rentería, M. A.; López-Morelos, V. H.; González-Sánchez, J.; García-Hernández, R.; Dzib-Pérez, L.; Curiel-López, F. F.

    2017-02-01

    The effect of electromagnetic interaction of low intensity (EMILI) applied during fusion welding of AISI 2205 duplex stainless steel on the resistance to localised corrosion in natural seawater was investigated. The heat affected zone (HAZ) of samples welded under EMILI showed a higher temperature for pitting initiation and lower dissolution under anodic polarisation in chloride containing solutions than samples welded without EMILI. The EMILI assisted welding process developed in the present work enhanced the resistance to localised corrosion due to a modification on the microstructural evolution in the HAZ and the fusion zone during the thermal cycle involved in fusion welding. The application of EMILI reduced the size of the HAZ, limited coarsening of the ferrite grains and promoted regeneration of austenite in this zone, inducing a homogeneous passive condition of the surface. EMILI can be applied during fusion welding of structural or functional components of diverse size manufactured with duplex stainless steel designed to withstand aggressive environments such as natural seawater or marine atmospheres.

  15. Detection of secondary phases in duplex stainless steel by magnetic force microscopy and scanning Kelvin probe force microscopy

    Energy Technology Data Exchange (ETDEWEB)

    Ramírez-Salgado, J. [Instituto Mexicano del Petróleo, Dirección de Investigación y Posgrado, Eje Central Norte Lázaro Cárdenas, No. 152, 07730 D.F., México (Mexico); Domínguez-Aguilar, M.A., E-mail: madoming@imp.mx [Instituto Mexicano del Petróleo, Dirección de Investigación y Posgrado, Eje Central Norte Lázaro Cárdenas, No. 152, 07730 D.F., México (Mexico); Castro-Domínguez, B. [University of Tokyo, Department of Chemical System Engineering, Faculty of Engineering Bldg. 5, 7F 722, 7-3-1 Hongo, Bunkyo-ku, Tokyo 113–8656 (Japan); Hernández-Hernández, P. [Instituto Mexicano del Petróleo, Dirección de Investigación y Posgrado, Eje Central Norte Lázaro Cárdenas, No. 152, 07730 D.F., México (Mexico); Newman, R.C. [University of Toronto, Department of Chemical Engineering and Applied Chemistry, 200 College Street, Toronto M5S 3E5 (Canada)

    2013-12-15

    The secondary phase transformations in a commercial super duplex stainless steel were investigated by micro-chemical analyses and high resolution scanning probe microscopy. Energy dispersive X-ray and electron probe detected ferrite and austenite as well as secondary phases in unetched aged duplex stainless steel type 25Cr-7Ni-3Mo. Volta potential indicated that nitride and sigma appeared more active than ferrite, while secondary austenite and austenite presented a nobler potential. Reversal order in nobility is thought to be attributable to the potential ranking provided by oxide nature diversity as a result of secondary phase surface compositions on steel. After eutectoid transformation, secondary austenite was detected by electron probe microanalysis, whereas atomic force microscopy distinguished this phase from former austenite by image contrast. Magnetic force microscopy revealed a “ghosted” effect on the latter microstructure probably derived from metal memory reminiscence of mechanical polishing at passivity and long range magnetic forces of ferrite phase. - Highlights: • Nobility detection of secondary phases by SKPFM in DSS particles is not a straightforward procedure. • As Volta potential and contrast are not always consistent SKPFM surface oxides is thought played an important role in detection. • AFM distinguished secondary austenite from former austenite by image contrast though SEM required EPMA.

  16. Contribution to the metallurgy of welding processes in stainless ferritic-austenitic (duplex) steels

    International Nuclear Information System (INIS)

    Perteneder, E.; Toesch, J.; Rabensteiner, G.

    1989-01-01

    Duplex steels have a ferritic austenitic structure. Therefore, to obtain a successful welding, special metallurgical regulations must be observed. The effect of energy per unit length and plate thickness onto the heat influence zone in case of manual arc welding is examined. Practice-oriented instructions for the welding technique to be applied are deduced from the results. Finally, the effect of the alloy composition onto the welding capacity of duplex steels is examined. (orig.) [de

  17. Evaluation of the degradation characteristics of CF-8A cast stainless steel using EDS and nano-indentation

    International Nuclear Information System (INIS)

    Baek, Seung; Koo, Jae Mean; Seok, Chang Sung

    2004-01-01

    Cast austenitic stainless steel piping pump, valve casings, and elbows are susceptible to reductions in toughness and ductility because of long term exposure at the operating temperatures in LWR(Light Water Reactor). In this paper, we have measured the material properties of long term aged CF-8A cast stainless steel, accelerated aging at 400 .deg. C. These studies have been carried out using indentation tests(automated ball indentation and nano-indentation) and EDS(Energy Dispersive Spectroscopy). The fracture toughness of Cf-8A cast stainless steel was also determined by using standard fracture toughness and automated ball indentation

  18. Detailed Microstructural Characterization and Restoration Mechanisms of Duplex and Superduplex Stainless Steel Friction-Stir-Welded Joints

    Science.gov (United States)

    Santos, T. F. A.; Torres, E. A.; Lippold, J. C.; Ramirez, A. J.

    2016-12-01

    Duplex stainless steels are successfully used in a wide variety of applications in areas such as the food industry, petrochemical installations, and sea water desalination plants, where high corrosion resistance and high mechanical strength are required. However, during fusion welding operations, there can be changes to the favorable microstructure of these materials that compromise their performance. Friction stir welding with a non-consumable pin enables welded joints to be obtained in the solid state, which avoids typical problems associated with solidification of the molten pool, such as segregation of alloying elements and the formation of solidification and liquefaction cracks. In the case of superduplex stainless steels, use of the technique can avoid unbalanced proportions of ferrite and austenite, formation of deleterious second phases, or growth of ferritic grains in the heat-affected zone. Consolidated joints with full penetration were obtained for 6-mm-thick plates of UNS S32101 and S32205 duplex stainless steels, and S32750 and S32760 superduplex steels. The welding heat cycles employed avoided the conditions required for formation of deleterious phases, except in the case of the welded joint of the S32760 steel, where SEM images indicated the formation of secondary phases, as corroborated by decreased mechanical performance. Analysis using EBSD and transmission electron microscopy revealed continuous dynamic recrystallization by the formation of cellular arrays of dislocations in the ferrite and discontinuous dynamic recrystallization in the austenite. Microtexture evaluation indicated the presence of fibers typical of shear in the thermomechanically affected zone. These fibers were not obviously present in the stir zone, probably due to the intensity of microstructural reformulation to which this region was subjected.

  19. Structure and mechanical properties of improved cast stainless steels for nuclear applications

    Energy Technology Data Exchange (ETDEWEB)

    Kenik, E.A.; Busby, J.T. [Materials Science & Technology Division, Oak Ridge National Laboratory, Oak Ridge, TN, 37831-6064 (United States); Gussev, M.N., E-mail: gussevmn@ornl.gov [Nuclear Fuel & Isotopes Division, Oak Ridge National Laboratory, Oak Ridge, TN, 37831-6136 (United States); Maziasz, P.J.; Hoelzer, D.T.; Rowcliffe, A.F.; Vitek, J.M. [Materials Science & Technology Division, Oak Ridge National Laboratory, Oak Ridge, TN, 37831-6064 (United States)

    2017-01-15

    Casting of stainless steels is a promising and cost saving way of directly producing large and complex structures, such a shield modules or divertors for the ITER. In the present work, a series of modified high-nitrogen cast stainless steels has been developed and characterized. The steels, based on the cast equivalent of the composition of 316 stainless steel, have increased N (0.14–0.36%) and Mn (2–5.1%) content; copper was added to one of the heats. Mechanical tests were conducted with non-irradiated and 0.7 dpa neutron irradiated specimens. It was established that alloying by nitrogen significantly improves the yield stress of non-irradiated steels and the deformation hardening rate. Manganese tended to decrease yield stress but increased radiation hardening. The role of copper on mechanical properties was negligibly small. Analysis of structure was conducted using SEM-EDS and the nature and compositions of the second phases and inclusions were analyzed in detail. No ferrite formation or significant precipitation were observed in the modified steels. It was shown that the modified steels, compared to reference material (commercial cast 316L steel), had better strength level, exhibit significantly reduced elemental inhomogeneity and only minor second phase formation.

  20. Physical and mechanical properties of cast 17-4 PH stainless steel

    International Nuclear Information System (INIS)

    Rack, H.J.

    1981-02-01

    The physical and mechanical properties of an overaged 17-4 PH stainless steel casting have been examined. The tensile and compressive properties of cast 17-4 PH are only influenced to a slight degree by changing test temperature and strain rate. However, both the Charpy impact energy and dynamic fracture toughness exhibit a tough-to-brittle transition with decreasing temperature - this transition being related to a change in fracture mode from ductile, dimple to cleavage-like. Finally, although the overaged 17-4 PH casting had a relatively low room temperature Charpy impact energy when compared to wrought 17-4 PH, its fracture toughness was at least comparable to that of wrought 17-4 PH. This observation suggests that prior correlations between Charpy impact energies and fracture toughness, as derived from wrought materials, must be approached with caution when applied to cast alloys

  1. Influence of the post-weld surface treatment on the corrosion resistance of the duplex stainless steel 1.4062

    Science.gov (United States)

    Rosemann, P.; Müller, C.; Baumann, O.; Modersohn, W.; Halle, T.

    2017-03-01

    The duplex stainless steel 1.4062 (X2CrNiN22-2) is used as alternative material to austenitic stainless steels in the construction industry. The corrosion resistance of welded seams is influenced by the base material, the weld filler material, the welding process and also by the final surface treatment. The scale layer next to the weld seam can be removed by grinding, pickling, electro-polished or blasting depending on the application and the requested corrosion resistance. Blasted surfaces are often used in industrial practice due to the easier and cheaper manufacturing process compared to pickled or electro-polished surfaces. Furthermore blasting with corundum-grain is more effective than blasting with glass-beads which also lower the process costs. In recent years, stainless steel surfaces showed an unusually high susceptibility to pitting corrosion after grinding with corundum. For this reason, it is now also questioned critically whether the corrosion resistance is influenced by the applied blasting agent. This question was specifically investigated by comparing grinded, pickled, corundum-grain- and glass-bead-blasted welding seams. Results of the SEM analyses of the blasting agents and the blasted surfaces will be presented and correlated with the different performed corrosion tests (potential measurement, KorroPad-test and pitting potential) on welding seams with different surface treatments.

  2. Kinetics modeling of delta-ferrite formation and retainment during casting of supermartensitic stainless steel

    DEFF Research Database (Denmark)

    Nießen, Frank; Tiedje, Niels Skat; Hald, John

    2017-01-01

    The kinetics model for multi-component diffusion DICTRA was applied to analyze the formation and retainment of δ-ferrite during solidification and cooling of GX4-CrNiMo-16-5-1 cast supermartensitic stainless steel. The obtained results were compared with results from the Schaeffler diagram......, equilibrium calculations and the Scheil model in Thermo-Calc, and validated by using microscopy and energy dispersive X-ray spectroscopy for chemical analysis on a cast ingot. The kinetics model showed that micro-segregation from solidification homogenizes within 2–3 s (70 °C) of cooling, and that retained δ...

  3. Contribution to the assessment of thermal ageing of stainless steel castings and welds

    International Nuclear Information System (INIS)

    Zdarek, J.; Novak, J.

    1992-01-01

    Indentation tests are considered for measuring and verifying of thermal ageing of stainless steel castings and welds in service. Therefore, relations between indentation- and tensile diagrams were analyzed. Conventional tensile characteristics, deduced from the indentation diagram, should be used for fracture toughness prediction. Form of correlation of yield stress and tensile strength on one side and of fracture toughness on the other side was proposed, which is specific for austenitic-ferritic two-phase materials. Properties of castings and welds were compared and analyzed within the framework of a mesomechanical homogenization model with micromechanical effect of geometric slip distance. (author)

  4. Development of Duplex Stainless Steels by Field-Assisted Hot Pressing: Influence of the Particle Size and Morphology of the Powders on the Final Mechanical Properties

    Science.gov (United States)

    García-Junceda, A.; Rincón, M.; Torralba, J. M.

    2018-01-01

    The feasibility of processing duplex stainless steels with promising properties using a powder metallurgical route, including the consolidation by field-assisted hot pressing, is assessed in this investigation. The influence of the particle size and morphology of the raw austenitic and ferritic powders on the final microstructure and properties is also evaluated for an austenitic content of 60 wt pct. In addition, the properties of a new microconstituent generated between the initial constituents are analyzed. The maximum sintered density (98.9 pct) and the best mechanical behavior, in terms of elastic modulus, nanohardness, yield strength, ultimate tensile strength, and ductility, are reached by the duplex stainless steel processed with austenitic and ferritic gas atomized stainless steel powders.

  5. Fracture analysis procedure for cast austenitic stainless steel pipe with an axial crack

    International Nuclear Information System (INIS)

    Kamaya, Masayuki

    2012-01-01

    Since the ductility of cast austenitic stainless steel pipes decreases due to thermal aging embrittlement after long term operation, not only plastic collapse failure but also unstable ductile crack propagation (elastic-plastic failure) should be taken into account for the structural integrity assessment of cracked pipes. In the fitness-for-service code of the Japan Society of Mechanical Engineers (JSME), Z-factor is used to incorporate the reduction in failure load due to elastic-plastic failure. However, the JSME code does not provide the Z-factor for axial cracks. In this study, Z-factor for axial cracks in aged cast austenitic stainless steel pipes was derived. Then, a comparison was made for the elastic-plastic failure load obtained from different analysis procedures. It was shown that the obtained Z-factor could derive reasonable elastic-plastic failure loads, although the failure loads were more conservative than those obtained by the two-parameter method. (author)

  6. A proposal of parameter to predict biaxial fatigue life for CF8M cast stainless steels

    International Nuclear Information System (INIS)

    Park, Joong Cheul; Kwon, Jae Do

    2005-01-01

    Biaxial low cycle fatigue test was carried out to predict fatigue life under combined axial-torsional loading condition which is that of in-phase and out-of-phase for CF8M cast stainless steels. Fatemi Socie(FS) parameter which is based on critical plane approach is not only one of methods but also the best method that can predict fatigue life under biaxial loading condition. But the result showed that, biaxial fatigue life prediction by using FS parameter with several different parameters for the CF8M cast stainless steels is not conservative but best results. So in this present research, we proposed new fatigue life prediction parameter considering effective shear stress instead of FS parameter which considers the maximum normal stress acting on maximum shear strain and its effectiveness was verified

  7. Ultrasonic detection and sizing of cracks in cast stainless steel samples

    International Nuclear Information System (INIS)

    Allidi, F.; Edelmann, X.; Phister, O.; Hoegberg, K.; Pers-Anderson, E.B.

    1986-01-01

    The test consisted of 15 samples of cast stainless steel, each with a weld. Some of the specimens were provided with artificially made thermal fatique cracks. The inspection was performed with the P-scan method. The investigations showed an improvement of recognizability relative to earlier investigations. One probe, the dual type, longitudinal wave 45 degrees, low frequence 0.5-1 MHz gives the best results. (G.B.)

  8. Heat treatment giving a stable high temperature micro-structure in cast austenitic stainless steel

    Science.gov (United States)

    Anton, Donald L.; Lemkey, Franklin D.

    1988-01-01

    A novel micro-structure developed in a cast austenitic stainless steel alloy and a heat treatment thereof are disclosed. The alloy is based on a multicomponent Fe-Cr-Mn-Mo-Si-Nb-C system consisting of an austenitic iron solid solution (.gamma.) matrix reinforced by finely dispersed carbide phases and a heat treatment to produce the micro-structure. The heat treatment includes a prebraze heat treatment followed by a three stage braze cycle heat treatment.

  9. Effect of weld metal chemistry and heat input on the structure and properties of duplex stainless steel welds

    Energy Technology Data Exchange (ETDEWEB)

    Muthupandi, V.; Bala Srinivasan, P.; Seshadri, S.K.; Sundaresan, S

    2003-10-15

    The excellent combination of strength and corrosion resistance in duplex stainless steels (DSS) is due to their strict composition control and microstructural balance. The ferrite-austenite ratio is often upset in DSS weld metals owing to the rapid cooling rates associated with welding. To achieve the desired ferrite-austenite balance and hence properties, either the weld metal composition and/or the heat input is controlled. In the current work, a low heat input process viz., EBW and another commonly employed process, gas tungsten-arc welding have been employed for welding of DSS with and without nickel enhancement. Results show that (i) chemical composition has got a greater influence on the ferrite-austenite ratio than the cooling rate, (ii) and even EBW which is considered an immature process in welding of DSS, can be employed provided means of filler addition could be devised.

  10. Concurrent microstructural evolution of ferrite and austenite in a duplex stainless steel processed by high-pressure torsion

    International Nuclear Information System (INIS)

    Cao, Y.; Wang, Y.B.; An, X.H.; Liao, X.Z.; Kawasaki, M.; Ringer, S.P.; Langdon, T.G.; Zhu, Y.T.

    2014-01-01

    A duplex stainless steel with approximately equal volume fractions of ferrite and austenite was processed by high-pressure torsion. Nano-indentation, electron backscatter diffraction and transmission electron microscopy were used to investigate the hardness and microstructure evolutions of the steel. Despite the different strain-hardening rates of individual ferrite and austenite, the microstructures of the two phases evolved concurrently in such a way that the neighbouring two phases always maintained similar hardness. While the plastic deformation and grain refinement of ferrite occurred mainly via dislocation activities, the plastic deformation and grain refinement process of austenite were more complicated and included deformation twinning and de-twinning in coarse grains, grain refinement by twinning and dislocation–twin interactions, de-twinning in ultrafine grains and twin boundary subdivision

  11. ACPD detection and evaluation of 475 °C embrittlement of aged 2507 super duplex stainless steels

    Science.gov (United States)

    Gutiérrez-Vargas, Gildardo; López, Víctor H.; Carreón, Héctor; Kim, Jin-Yeon; Ruiz, Alberto

    2017-02-01

    An investigation to evaluate embrittlement of thermally aged 2507 super duplex stainless steel (SDSS) by means of an accurate measurement of the electric conductivity using an alternating current potential drop (ACPD) probe is conducted. Samples were aged for different periods up to 300 h at 475 °C. Results obtained from the ACPD measurements show appreciable increases in electric conductivity of samples with prolonged exposure to this temperature. In addition, the hardness of the samples increases significantly for long holding times, resulting in an embrittlement of the SDSS. These results are also supported by other data from sample-based laboratory techniques, i.e. microhardness and microscopy results which provide more direct evidences of the sensitization. This paper, therefore, demonstrates the feasibility of using the ACPD probe in field applications.

  12. Interactions between the phase stress and the grain-orientation-dependent stress in duplex stainless steel during deformation

    International Nuclear Information System (INIS)

    Jia, N.; Peng, R. Lin; Wang, Y.D.; Chai, G.C.; Johansson, S.; Wang, G.; Liaw, P.K.

    2006-01-01

    The development of phase stress and grain-orientation-dependent stress under uniaxial compression was investigated in a duplex stainless steel consisting of austenite and ferrite. Using in situ neutron diffraction measurements, the strain response of several h k l planes to the applied compressive stress was mapped as a function of applied stress and sample direction. Analysis based on the experimental results and elastoplastic self-consistent simulations shows that phase stresses of thermal origin further increase during elastic loading but decrease with increased plastic deformation. Grain-orientation-dependent stresses become significant in both austenite and ferrite after loading into the plastic region. After unloading from the plastic regime, a considerable intergranular stress remains in the austenitic phase and dominates over the phase stress. This study provides fundamental experimental inputs for future micromechanical modeling aiming at the evaluation and prediction of the mechanical performance of multiphase materials

  13. Characteristics of SCC crack propagation in 22Cr-5. 5Ni-3Mo duplex stainless steel weldment

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Choong Un; Kang, Choon Sik

    1988-02-01

    The characteristics of SCC crack propagation in duplex stainless steel weldment made by SMAW, GTAW and GMAW processes were investigated in 42% MgCl/sub 2/ 142 deg C boiling solution. From these experiments, it could be concluded that the structure anisotropy of ..gamma.. phase as well as the phase ratio played an important role in SCC resistance. GTA and GMA weld metal showed higher SCC resistance than base metal because of randomly distributed ..gamma.. phase. The crack in weld metal had same opportunity of receiving keying effect as that in base metal, but it had less possibility of intersecting ..gamma.. phase. The SCC resistance of the SMA weld metal and the HAZ was lower than that of the base metal because their phase ratio deviated from the proper phase ratio.

  14. Mechanical properties of phases in austeno-ferritic duplex stainless steel-Surface stresses studied by X-ray diffraction

    International Nuclear Information System (INIS)

    Dakhlaoui, Rim; Braham, Chedly; Baczmanski, Andrzej

    2007-01-01

    In this work the parameters characterizing the individual elastoplastic mechanical behaviour of each phase in austeno-ferritic duplex stainless steels are determined by using X-ray diffraction during a uniaxial tensile test. The interpretation of the experimental data is based on the diffraction elastic constants calculated by the self-consistent model taking the anisotropy of the studied materials into account. The elastoplastic model is used to predict the evolution of the internal stresses during loading, and to identify the critical resolved shear stresses and strain hardening parameters of the material. The effect of the chemical composition on the individual elastoplastic behaviour of the studied phases is established by comparing results from three different samples. Finally, the X-ray diffraction results are compared with those previously obtained by using neutron radiation

  15. Thermodynamics of inclusion formation and its influence on the corrosion behavior of Cu bearing duplex stainless steels

    International Nuclear Information System (INIS)

    Jeon, Soon-Hyeok; Kim, Soon-Tae; Lee, In-Sung; Park, Yong-Soo; Park, Joo-Hyun; Kim, Kwang-Tae; Kim, Ji-Soo

    2011-01-01

    To elucidate the thermodynamics of inclusion formation and its influence on the corrosion behavior of Cu bearing duplex stainless steels, potentiodynamic and potentiostatic polarization tests, a SEM-EDS analysis of inclusions, and thermodynamic calculations of the formation of inclusions were carried out. While the resistance to general corrosion of the noble copper contained alloy-1.5Cu in a deaerated 2 M H 2 SO 4 was higher than that of the alloy-BASE, the resistance to pitting corrosion of copper contained alloy-1.5Cu in a deaerated 0.5 N HCl + 1 N NaCl and 30 mass% NaCl was lower than that of the alloy-BASE due to an increase of interface areas between inclusions and matrix acting as preferential pit initiation sites. The thermodynamic calculation for the formation of Cr-containing oxide inclusions was in good agreement with the experimental results. (author)

  16. Comprehensive Deformation Analysis of a Newly Designed Ni-Free Duplex Stainless Steel with Enhanced Plasticity by Optimizing Austenite Stability

    DEFF Research Database (Denmark)

    Moallemi, Mohammad; Zarei-Hanzaki, Abbas; Eskandari, Mostafa

    2017-01-01

    A new metastable Ni-free duplex stainless steel has been designed with superior plasticity by optimizing austenite stability using thermodynamic calculations of stacking fault energy and with reference to literature findings. Several characterization methods comprising optical microscopy, magnetic......, including an ultimate tensile strength of ~900 MPa and elongation to fracture of ~94 pct due to the synergistic effects of transformation-induced plasticity and twinning-induced plasticity. The deformation mechanism of austenite is complex and includes deformation banding, strain-induced martensite...... formation, and deformation-induced twinning, while the ferrite phase mainly deforms by dislocation slip. Texture analysis indicates that the Copper and Rotated Brass textures in austenite (FCC phase) and {001}〈110〉 texture in ferrite and martensite (BCC phases) are the main active components during...

  17. Effect of shot peening treatment in the behavior of residual stress in duplex stainless steel during medium cycle fatigue

    International Nuclear Information System (INIS)

    Pedrosa, Peter D.S.; Rebello, Joao Marcos A.; Fonseca, Maria P. Cindra

    2010-01-01

    The lifetime of duplex stainless steel parts experiencing cyclic fatigue is directly influenced by the residual stresses present in the ferrite and austenite phases. The motivation for this work was to analyze the behaviour of the residual stresses fields introduced by shot peening treatment in both phases, in the sample surface as in the subsurface layers, in low fatigue cycles, using the X-rays diffraction technique. The results shows that the compressive residual stresses introduced by the shot peening treatment in both phases improved fatigue life of the material. However, the cyclical loads produce partial or total relief in these residual stresses fields. It was verified that the shot peening process induced the formation of microcracks only in the ferrite phase. The largest variations in the total compressive residual stresses fields also occurred in this phase. The samples surfaces were analyzed by scanning electron microscopy. (author)

  18. Change of Precipitation Behavior and Impact Toughness with Depths in Quenched Thick SAF 2507 Super Duplex Stainless Steel

    Science.gov (United States)

    Ahiale, Godwin Kwame; Kim, Doo-Hyun; Yang, Won-Jon; Lee, Jong-Hoon; Oh, Yong-Jun

    2018-03-01

    We investigated the change of precipitation behavior and impact resistance as a function of depth from the surface of thick block of SAF 2507 super duplex stainless steel with the thickness (T) of 200 mm after water quenching from 1050 °C. The amount of detrimental sigma phase increased smoothly until the depth of 0.25T, followed by a rapid increase from 0.25T to the center. However, the impact strength decreased significantly with only 1.3% of area fraction of sigma phase as the depth increased past 0.1T. Based on fractography analysis for the samples at such small depth ranges, the distance between the sigma phase particles affected the relative amount of initiating brittle cracks in front of the notch and was one of the crucial factors that dramatically reduced impact resistance with depth.

  19. Weldability, machinability and surfacing of commercial duplex stainless steel AISI2205 for marine applications – A recent review

    Directory of Open Access Journals (Sweden)

    A. Vinoth Jebaraj

    2017-05-01

    Full Text Available In the present review, attempts have been made to analyze the metallurgical, mechanical, and corrosion properties of commercial marine alloy duplex stainless steel AISI 2205 with special reference to its weldability, machinability, and surfacing. In the first part, effects of various fusion and solid-state welding processes on joining DSS 2205 with similar and dissimilar metals are addressed. Microstructural changes during the weld cooling cycle such as austenite reformation, partitioning of alloying elements, HAZ transformations, and the intermetallic precipitations are analyzed and compared with the different welding techniques. In the second part, machinability of DSS 2205 is compared with the commercial ASS grades in order to justify the quality of machining. In the third part, the importance of surface quality in a marine exposure is emphasized and the enhancement of surface properties through peening techniques is highlighted. The research gaps and inferences highlighted in this review will be more useful for the fabrications involved in the marine applications.

  20. Weldability, machinability and surfacing of commercial duplex stainless steel AISI2205 for marine applications - A recent review.

    Science.gov (United States)

    Vinoth Jebaraj, A; Ajaykumar, L; Deepak, C R; Aditya, K V V

    2017-05-01

    In the present review, attempts have been made to analyze the metallurgical, mechanical, and corrosion properties of commercial marine alloy duplex stainless steel AISI 2205 with special reference to its weldability, machinability, and surfacing. In the first part, effects of various fusion and solid-state welding processes on joining DSS 2205 with similar and dissimilar metals are addressed. Microstructural changes during the weld cooling cycle such as austenite reformation, partitioning of alloying elements, HAZ transformations, and the intermetallic precipitations are analyzed and compared with the different welding techniques. In the second part, machinability of DSS 2205 is compared with the commercial ASS grades in order to justify the quality of machining. In the third part, the importance of surface quality in a marine exposure is emphasized and the enhancement of surface properties through peening techniques is highlighted. The research gaps and inferences highlighted in this review will be more useful for the fabrications involved in the marine applications.

  1. Analysis of the influence of the anisotropy induced by cold rolling on duplex and super-austenitic stainless steels

    Directory of Open Access Journals (Sweden)

    Martino Labanti

    2010-07-01

    Full Text Available This report contains the results obtained from the mechanical characterization tests carried out on two different stainless steel (duplex 6%Ni, 22%Cr and super-austenitic 31%Ni, 28%Cr used for the manufacturing of pipes which are employed in the oil production. The activity has been performed in order to evaluate the effects of anisotropy, induced by cold rolling, on the mechanical characteristics of the investigated steels, measured in the three main directions. Considering the small size of the component, the method and the specimens used for the tests were not the standard one. The procedure carried out provided the strain measurement of the specimen during testing by means of resistive strain gages, bonded on the specimens.

  2. X-Ray diffraction study of strain hardening and annealing in an UNS S31803 duplex stainless steel

    International Nuclear Information System (INIS)

    Aguiar, Denilson Jose Marcolino de; Padilha, Angelo Fernando

    2010-01-01

    In the present work the phenomena of strain hardening, formation and reversion of the strain induced alpha-prime martensite (α', CCC, Ferromagnetic) in an UNS S31803 duplex stainless steel have been studied. Initially, the microstructure of the material in the solution annealed condition was characterized with aid of several complementary techniques of microstructural analysis. The volumetric fraction, crystalline structure, chemical composition, size and morphology of the two phases (ferrite and austenite) have been determined. The phenomena of strain hardening, formation and reversion of strain induced martensite in the austenite phase and recovery of austenite and ferrite phases have been studied, predominantly by using X-ray diffraction and the Rietveld method. (author)

  3. Nanostructure evolution and mechanical property changes during aging of a super duplex stainless steel at 300 °C

    Energy Technology Data Exchange (ETDEWEB)

    Pettersson, Niklas, E-mail: niklas.pettersson@swerea.se [Swerea KIMAB AB, P.O. Box 7047, SE-164 07 Kista (Sweden); Wessman, Sten [Swerea KIMAB AB, P.O. Box 7047, SE-164 07 Kista (Sweden); Thuvander, Mattias [Department of Applied Physics Chalmers University of Technology, SE-412 96 Göteborg (Sweden); Hedström, Peter; Odqvist, Joakim [Department of Material Science and Engineering, KTH Royal Institute of Technology, SE-100 44 Stockholm (Sweden); Pettersson, Rachel F.A. [The Swedish Steel Producers' Association, Box 1721, SE-111 87 Stockholm (Sweden); Hertzman, Staffan [Outokumpu Stainless Research Foundation, Brinellvägen 23, SE-100 44 Stockholm (Sweden)

    2015-10-28

    The nanostructure evolution and the corresponding changes in mechanical properties of a super duplex stainless steel 2507 (UNS S32750) during aging at 300 °C up to 12,000 h have been investigated. Microstructural studies using transmission electron microscopy and atom probe tomography show that subtle Cr concentration fluctuations develop during aging. The amplitude of the concentration fluctuations is proportional to the hardness of the ferrite phase, and it is also proportional to the decrease in room temperature impact toughness during aging. The fracture behaviour of the alloy changes gradually from ductile to cleavage fracture, upon aging. The cracks were found to propagate through the ferrite phase, partly along deformation twin interfaces, and delamination between the austenite and ferrite phases was observed.

  4. Fatigue crack propagation of super duplex stainless steel with dispersed structure and time-frequency analysis of acoustic emission

    Science.gov (United States)

    Nam, Ki-Woo; Kang, Chang-Yong; Do, Jae-Yoon; Ahn, Seok-Hwan; Lee, Sang-Kee

    2001-06-01

    The fatigue crack propagation of super duplex stainless steel was investigated for the effect of various volume fractions of the austenite phase by changing the heat treatment temperature. We also analyzed acoustic emission signals obtained during the fatigue crack propagation by the time-frequency analysis method. As the temperature of the heat treatment increased, the volume fraction of austenite decreased and coarse grain was obtained. The specimen treated at 1200 had a longer fatigue life and slower rate of crack growth. Results of time-frequency analysis of acoustic emission signals during the fatigue test showed the main frequency of 200-300 kHz to have no correlation with heat treatment and crack length, and the 500 kHz signal to be due to dimples and separation of inclusion.

  5. Effect of friction stir welding speed on the microstructure and mechanical properties of a duplex stainless steel

    International Nuclear Information System (INIS)

    Saeid, T.; Abdollah-zadeh, A.; Assadi, H.; Malek Ghaini, F.

    2008-01-01

    The present study focuses on the effect of the welding speed on the microstructure and mechanical properties of the stir zone (SZ) in friction stir welding (FSW) of SAF 2205 duplex stainless steel. A single tool, made of a WC-base material, was used to weld 2 mm-thick plates at a constant rotational speed of 600 rpm. X-ray radiography revealed that sound welds were successfully obtained for the welding speeds in the range of 50-200 mm/min, whereas a groove-like defect was formed at the higher speed of 250 mm/min. Moreover, increasing the welding speed decreased the size of the α and γ grains in the SZ, and hence, improved the mean hardness value and the tensile strength of the SZ. These results are interpreted with respect to interplay between the welding speed and the peak temperature in FSW

  6. Cyclic plastic response and fatigue life of duplex and superduplex stainless steel

    Czech Academy of Sciences Publication Activity Database

    Polák, Jaroslav

    43 2005, č. 4 (2005), s. 280-289 ISSN 0023-432X R&D Projects: GA ČR(CZ) GA106/02/0584 Institutional research plan: CEZ:AV0Z20410507 Keywords : duplex steel * fatigue life * cyclic plasticity Subject RIV: JG - Metallurgy Impact factor: 0.973, year: 2005

  7. Effect of heat input on dissimilar welds of ultra high strength steel and duplex stainless steel: Microstructural and compositional analysis

    Energy Technology Data Exchange (ETDEWEB)

    Tasalloti, H., E-mail: hamed.tasalloti.kashani@student.lut.fi; Kah, P., E-mail: paul.kah@lut.fi; Martikainen, J., E-mail: jukka.martikainen@lut.fi

    2017-01-15

    The effect of heat input on the microstructure and compositional heterogeneity of welds of direct-quenched ultra high strength steel (Optim 960 QC) and duplex stainless steel (UNS S32205) was studied. The dissimilar welds were made using GMAW with a fully austenitic filler wire. In addition to grain coarsening in the heat affected zone (HAZ) of the ferritic side, it was found that an increase in heat input correlatively increased the proportional volume of bainitic to martensitic phases. Coarse ferritic grains were observed in the duplex HAZ. Higher heat input, however, had a beneficial effect on the nucleation of austenite in the HAZ. Heat input had a regulatory effect on grain growth within the austenitic weld and more favorable equiaxed austenite was obtained with higher heat input. On the ferritic side of the welds, macrosegregation in the form of a martensitic intermediate zone was observed for all the cooling rates studied. However, on the duplex side, macrosegregation in the fusion boundary was only noticed with higher cooling rates. Microstructural observations and compositional analysis suggest that higher heat input could be beneficial for the structural integrity of the weld despite higher heat input increasing the extent of adverse coarse grains in the HAZ, especially on the ferritic side. - Highlights: •The effect of heat input on dissimilar welds of UHSS and DSS was studied. •Transmutation of the microstructure was discussed in detail. •The influence of heat input on compositional heterogeneity of welds was described. •Higher heat input enhanced bainitic transformation on the ferritic side. •Macrosegregation was affected by the amount of heat input on the DSS side.

  8. Comprehensive Deformation Analysis of a Newly Designed Ni-Free Duplex Stainless Steel with Enhanced Plasticity by Optimizing Austenite Stability

    Science.gov (United States)

    Moallemi, Mohammad; Zarei-Hanzaki, Abbas; Eskandari, Mostafa; Burrows, Andrew; Alimadadi, Hossein

    2017-08-01

    A new metastable Ni-free duplex stainless steel has been designed with superior plasticity by optimizing austenite stability using thermodynamic calculations of stacking fault energy and with reference to literature findings. Several characterization methods comprising optical microscopy, magnetic phase measurements, X-ray diffraction (XRD) and electron backscattered diffraction were employed to study the plastic deformation behavior and to identify the operating plasticity mechanisms. The results obtained show that the newly designed duplex alloy exhibits some extraordinary mechanical properties, including an ultimate tensile strength of 900 MPa and elongation to fracture of 94 pct due to the synergistic effects of transformation-induced plasticity and twinning-induced plasticity. The deformation mechanism of austenite is complex and includes deformation banding, strain-induced martensite formation, and deformation-induced twinning, while the ferrite phase mainly deforms by dislocation slip. Texture analysis indicates that the Copper and Rotated Brass textures in austenite (FCC phase) and {001} texture in ferrite and martensite (BCC phases) are the main active components during tensile deformation. The predominance of these components is logically related to the strain-induced martensite and/or twin formation.

  9. Long-term aging of cast stainless steels: Mechanisms and resulting properties

    International Nuclear Information System (INIS)

    Chopra, O.K.; Chung, H.M.

    1988-01-01

    Mechanical property data are presented from Charpy-impact, tensile, and J-R curve tests for several heats of cast stainless steel aged up to 10,000 h at 450, 400, 350, 320 and 290 deg. C. The results indicate that thermal aging increases the tensile strength and decreases the impact energy, J IC , and tearing modules of the steels. Also, the ductile-to-brittle transition curve shifts to higher temperatures. The ferrite content and concentration of carbon in the steel have a strong effect on the overall process of low-temperature embrittlement. The low-carbon CF-3 steels are the most resistant and the molybdenum-containing high-carbon CF-8M steels are the most susceptible to low-temperature embrittlement. Microstructural data indicate that three processes contribute to embrittlement of cast stainless steels, viz., Cr-rich α' and G-phase precipitation in the ferrite, and carbide precipitation on the austenite/ferrite phase boundary. The influence of nitrogen content and ferrite distribution on loss of toughness are discussed. The data also indicate that existing correlations do not accurately represent the embrittlement behavior over the temperature range 280-450 deg. C, i.e., extrapolation of high temperature data to reactor temperatures may not be valid for some compositions of cast stainless steel. (author)

  10. 77 K Fatigue Crack Growth Rate of Modified CF8M Stainless Steel Castings

    International Nuclear Information System (INIS)

    Walsh, R. P.; Toplosky, V. J.; Han, K.; Heitzenroeder, P. J.; Nelson, B. E.

    2006-01-01

    The National Compact Stellerator Experiment (NCSX) is the first of a new class of stellarators. The modular superconducting coils in the NCSX have complex geometry that are manufactured on cast stainless steel (modified CF8M) winding forms. Although CF8M castings have been used before at cryogenic temperature there is limited data available for their mechanical properties at low temperatures. The fatigue life behavior of the cast material is vital thus a test program to generate data on representative material has been conducted. Fatigue test specimens have been obtained from key locations within prototype winding forms to determine the 77 K fatigue crack growth rate. The testing has successfully developed a representative database that ensures confident design. The measured crack growth rates are analyzed in terms of the Paris law parameters and the crack growth properties are related to the materials microstructure

  11. Microstructure Evolution and Selective Corrosion Resistance in Underwater Multi-pass 2101 Duplex Stainless Steel Welding Joints

    Science.gov (United States)

    Hu, Yu; Shi, Yonghua; Shen, Xiaoqin; Wang, Zhongmin

    2018-05-01

    A recently developed promising material, 2101 lean duplex stainless steel, represents an alternative to 304 austenite stainless steel. In this work, multi-pass 2101 weld joints were fabricated using the flux-cored arc welding method in a hyperbaric chamber. The pressure varied from 0 to 0.75 MPa. The evolution of the welding process and microstructure was investigated. γ 2 formation in the reheated zones of the WM and HAZ was not uniform. The closer the reheated zone is to the subsequent heat source, the greater the γ 2 formation in the reheated zone. Sufficient primary austenite transformation inhibited Cr2N precipitation and the subsequent intragranular γ 2 formation in the reheated weld passes of the 0.45 MPa weld metal. The localized corrosion resistance of each zone of the 0.45 MPa DSS joint was measured using non-destructive double-loop electrochemical potentiokinetic reactivation tests. The localized corrosion was induced by γ 2 and Cr2N. The root region of the 0.45 MPa weld metal underwent two subsequent welding thermal cycles, which induced increased γ 2 formation and lower resistance to corrosion because of the decreased pitting resistance value of γ 2. The correlation between microstructure evolution and the distribution of selective corrosion was determined.

  12. The corrosion behaviour of austenitic and duplex stainless steels in artificial saliva with the addition of fluoride

    International Nuclear Information System (INIS)

    Kocijan, Aleksandra; Merl, Darja Kek; Jenko, Monika

    2011-01-01

    Research highlights: → The corrosion behaviour of AISI 316L and 2205 DSS in orthodontics. → The increased passive range for DSS 2205 compared to AISI 316L in artificial saliva. → Higher R p values of DSS compared to AISI 316L in artificial saliva. → The main constituent of the passive layers on DSS at the OCP in saliva was Cr-oxide. → DSS 2205 is suitable for orthodontic applications in artificial saliva. - Abstract: The evolution of the passive films on 2205 duplex stainless steel (2205 DSS) and AISI 316L stainless steel in artificial saliva, and with the addition of fluoride, was studied using electrochemical impedance spectroscopy (EIS) and potentiodynamic measurements. The extent of the passive range increased for the 2205 DSS compared to the AISI 316L in both solutions. The formation of the passive film was studied by EIS at the open-circuit potential (OCP). The passive layers were studied at the OCP by X-ray photoelectron spectroscopy (XPS). The passive films on both materials predominantly contained Cr-oxides, whereas the Fe species were markedly depleted.

  13. On the cryogenic magnetic transition and martensitic transformation of the austenite phase of 7MoPLUS duplex stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Lo, K.H., E-mail: KHLO@umac.m [Department of Electromechanical Engineering, University of Macau, Macau (China); Department of Physics and Materials Science, City University of Hong Kong (Hong Kong); Lai, J.K.L. [Department of Physics and Materials Science, City University of Hong Kong (Hong Kong)

    2010-08-15

    The magnetic behaviour and martensitic transformation at cryogenic temperatures (down to 4 K) of the austenite phase of the duplex stainless steel (DSS), 7MoPLUS, were studied. As regards the prediction of Neel temperature, the empirical expressions for austenitic stainless steels are not applicable to the austenite phase of 7MoPLUS, although the composition of the austenite phase falls within the composition ranges within which the expressions were developed. Regarding the prediction of martensitic point Ms, the applicability of 'old' and recently developed expressions has been examined. The recently developed expressions, which take into account more alloying elements and their interactions, are not suitable for the austenite phase of 7MoPLUS. But for the 'old', simpler expressions, they seem to be valid in the sense that they all predict high stability of the austenite phase. Results obtained from 7MoPLUS were qualitatively the same as those obtained from another DSS, designated as 2205. Reasons for the applicability and inapplicability of these empirical expressions are suggested.

  14. Effects of Rare Earth Metal addition on the cavitation erosion-corrosion resistance of super duplex stainless steels

    Science.gov (United States)

    Shim, Sung-Ik; Park, Yong-Soo; Kim, Soon-Tae; Song, Chi-Bok

    2002-05-01

    Austenitic stainless steels such as AISI 316L have been used in equipment in which fluid flows at high speeds which can induce cavitation erosion on metallic surfaces due to the collapse of cavities, where the collapse is caused by the sudden change of local pressure within the liquid. Usually AISI 316L is susceptible to cavitation erosion. This research focuses on developing a better material to replace the AISI 316L used in equipment with high speed fluid flow, such as impellers. The effects of Rare Earth Metal (REM) additions on the cavitation erosion-corrosion resistance of duplex stainless steels were studied using metallographic examination, the potentiodynamic anodic polarization test, the tensile test, the X-ray diffraction test and the ultrasonic cavitation erosion test. The experimental alloys were found to have superior mechanical properties due to interstitial solid solution strengthening, by adding high nitrogen (0.4%), as well as by the refinement of phases and grains induced by fine REM oxides and oxy-sulfides. Corrosion resistance decreases in a gentle gradient as the REM content increases. However, REM containing alloys show superior corrosion resistance compared with that of other commercial alloys (SAF 2507, AISI 316L). Owing to their excellent mechanical properties and corrosion resistance, the alloys containing REM have high cavitation erosion-corrosion resistance.

  15. The corrosion behaviour of austenitic and duplex stainless steels in artificial saliva with the addition of fluoride

    Energy Technology Data Exchange (ETDEWEB)

    Kocijan, Aleksandra, E-mail: Aleksandra.Kocijan@imt.s [Institute of Metals and Technology, Lepi pot 11, 1000 Ljubljana (Slovenia); Merl, Darja Kek [Jozef Stefan Institute, Jamova 39, 1000 Ljubljana (Slovenia); Jenko, Monika [Institute of Metals and Technology, Lepi pot 11, 1000 Ljubljana (Slovenia)

    2011-02-15

    Research highlights: The corrosion behaviour of AISI 316L and 2205 DSS in orthodontics. The increased passive range for DSS 2205 compared to AISI 316L in artificial saliva. Higher R{sub p} values of DSS compared to AISI 316L in artificial saliva. The main constituent of the passive layers on DSS at the OCP in saliva was Cr-oxide. DSS 2205 is suitable for orthodontic applications in artificial saliva. - Abstract: The evolution of the passive films on 2205 duplex stainless steel (2205 DSS) and AISI 316L stainless steel in artificial saliva, and with the addition of fluoride, was studied using electrochemical impedance spectroscopy (EIS) and potentiodynamic measurements. The extent of the passive range increased for the 2205 DSS compared to the AISI 316L in both solutions. The formation of the passive film was studied by EIS at the open-circuit potential (OCP). The passive layers were studied at the OCP by X-ray photoelectron spectroscopy (XPS). The passive films on both materials predominantly contained Cr-oxides, whereas the Fe species were markedly depleted.

  16. Wearing Quality of Austenitic, Duplex Cast Steel, Gray and Spheroidal Graphite Iron

    Directory of Open Access Journals (Sweden)

    S. Pietrowski

    2012-04-01

    Full Text Available The current work presents the research results of abrasion wear and adhesive wear at rubbing and liquid friction of new austenitic, austenitic-ferritic (“duplex” cast steel and gray cast iron EN-GJL-250, spheroidal graphite iron EN-GJS-600-3, pearlitic with ledeburitic carbides and spheroidal graphite iron with ledeburitic carbides with a microstructure of the metal matrix: pearlitic, upper bainite, mixture of upper and lower bainite, martensitic with austenite, pearlitic-martensitic-bainitic-ausferritic obtained in the raw state. The wearing quality test was carried out on a specially designed and made bench. Resistance to abrasion wear was tested using sand paper P40. Resistance to adhesive wear was tested in interaction with steel C55 normalized, hardened and sulfonitrided. The liquid friction was obtained using CASTROL oil. It was stated that austenitic cast steel and “duplex” are characterized by a similar value of abrasion wear and adhesive wear at rubbing friction. The smallest decrease in mass was shown by the cast steel in interaction with the sulfonitrided steel C55. Austenitic cast steel and “duplex��� in different combinations of friction pairs have a higher wear quality than gray cast iron EN-GJL- 250 and spheroidal graphite iron EN-GJS-600-3. Austenitic cast steel and “duplex” are characterized by a lower wearing quality than the spheroidal graphite iron with bainitic-martensitic microstructure. In the adhesive wear test using CASTROL oil the tested cast steels and cast irons showed a small mass decrease within the range of 1÷2 mg.

  17. Estimation of fracture toughness of cast stainless steels during thermal aging in LWR systems-revision 1

    International Nuclear Information System (INIS)

    Chopra, O.K.

    1994-08-01

    This report presents a revision of the procedure and correlations presented earlier in NUREG/CR-4513, ANL-90/42 (June 1991) for predicting the change in mechanical properties of cast stainless steel components due to thermal aging during service in light water reactors at 280-330 degrees C (535-625 degrees F). The correlations presented in this report are based on an expanded data base and have been optimized with mechanical-property data on cast stainless steels aged up to ∼58,000 h at 290-350 degrees C (554-633 degrees F). The fracture toughness J-R curve, tensile stress, and Charpy-impact energy of aged cast stainless steels are estimated from known material information. Mechanical properties of a specific cast stainless steel are estimated from the extent and kinetics of thermal embrittlement. Embrittlement of cast stainless steels is characterized in terms of room-temperature Charpy-impact energy. Charpy-impact energy as a function of time and temperature of reactor service is estimated from the kinetics of thermal embrittlement, which are also determined from the chemical composition. The initial impact energy of the unaged steel is required for these estimations. Initial tensile flow stress is needed for estimating the flow stress of the aged material. The fracture toughness J-R curve for the material is then obtained by correlating room-temperature Charpy-impact energy with fracture toughness parameters. The values of J IC are determined from the estimated J-R curve and flow stress. A common open-quotes predicted lower-boundclose quotes J-R curve for cast stainless steels of unknown chemical composition is also defined for a given grade of steel, range of ferrite content, and temperature. Examples of estimating mechanical properties of cast stainless steel components during reactor service are presented

  18. Evaluation of structural behaviour and corrosion resistant of austenitic AISI 304 and duplex AISI 2304 stainless steel reinforcements embedded in ordinary Portland cement mortars

    International Nuclear Information System (INIS)

    Medina, E.; Cobo, A.; Bastidas, D. M.

    2012-01-01

    The mechanical and structural behaviour of two stainless steels reinforcements, with grades austenitic EN 1.4301 (AISI 304) and duplex EN 1.4362 (AISI 2304) have been studied, and compared with the conventional carbon steel B500SD rebar. The study was conducted at three levels: at rebar level, at section level and at structural element level. The different mechanical properties of stainless steel directly influence the behaviour at section level and structural element level. The study of the corrosion behaviour of the two stainless steels has been performed by electrochemical measurements, monitoring the corrosion potential and the lineal polarization resistance (LPR), of reinforcements embedded in ordinary Portland cement (OPC) mortar specimens contaminated with different amount of chloride over one year time exposure. Both stainless steels specimens embedded in OPC mortar remain in the passive state for all the chloride concentration range studied after one year exposure. (Author) 26 refs.

  19. Corrosion Resistance and Mechanical Properties of TIG and A-TIG Welded Joints of Lean Duplex Stainless Steel S82441 / 1.4662

    Directory of Open Access Journals (Sweden)

    Brytan Z.

    2016-06-01

    Full Text Available This paper presents results of pitting corrosion resistance of TIG (autogenous and with filler metal and A-TIG welded lean duplex stainless steel S82441/1.4662 evaluated according to ASTM G48 method, where autogenous TIG welding process was applied using different amounts of heat input and shielding gases like pure Ar and Ar+N2 and Ar+He mixtures. The results of pitting corrosion resistance of the welded joints of lean duplex stainless steel S82441 were studied in as weld conditions and after different mechanical surface finish treatments. The results of the critical pitting temperature (CPT determined according to ASTM G48 at temperatures of 15, 25 and 35°C were presented. Three different surface treatment after welding were applied: etching, milling, brushing + etching. The influence of post weld surface treatment was studied in respect to the pitting corrosion resistance, basing on CPT temperature.

  20. Effects of Tungsten on the Precipitation Kinetics of Secondary Phases and the Associated Susceptibility to Pitting Corrosion in Duplex Stainless Steels

    International Nuclear Information System (INIS)

    Park, Chan Jin; Kwon, Hyuk Sang

    2006-01-01

    Effects of tungsten (W) on the precipitation kinetics of secondary phases and the associated resistance to pitting corrosion of 25% Cr duplex stainless steels were investigated through microstructural and electrochemical noise analyses. With the partial substitution of W for Mo in duplex stainless steel, the potential and current noises of the alloy were significantly decreased in chloride solution due to retardation of the σ phase precipitation. The preferential precipitation of the χ phase in the W-containing alloy during the early period of aging contributed to retarding the precipitation of the σ phase by depleting W and Mo along grain boundaries. In addition, the retardation of the nucleation and growth of the σ phase in the W-containing alloy appears to be attributed to the inherently low diffusivity of W compared with that of Mo

  1. A process model for the heat-affected zone microstructure evolution in duplex stainless steel weldments: Part II. Application to electron beam welding

    Science.gov (United States)

    Hemmer, H.; Grong, Ø.; Klokkehaug, S.

    2000-03-01

    In the present investigation, a process model for electron beam (EB) welding of different grades of duplex stainless steels (i.e. SAF 2205 and 2507) has been developed. A number of attractive features are built into the original finite element code, including (1) a separate module for prediction of the penetration depth and distribution of the heat source into the plate, (2) adaptive refinement of the three-dimensional (3-D) element mesh for quick and reliable solution of the differential heat flow equation, and (3) special subroutines for calculation of the heat-affected zone (HAZ) microstructure evolution. The process model has been validated by comparison with experimental data obtained from in situ thermocouple measurements and optical microscope examinations. Subsequently, its aptness to alloy design and optimization of welding conditions for duplex stainless steels is illustrated in different numerical examples and case studies pertaining to EB welding of tubular joints.

  2. Phase-Field Modeling of Sigma-Phase Precipitation in 25Cr7Ni4Mo Duplex Stainless Steel

    Science.gov (United States)

    Malik, Amer; Odqvist, Joakim; Höglund, Lars; Hertzman, Staffan; Ågren, John

    2017-10-01

    Phase-field modeling is used to simulate the formation of sigma phase in a model alloy mimicking a commercial super duplex stainless steel (SDSS) alloy, in order to study precipitation and growth of sigma phase under linear continuous cooling. The so-called Warren-Boettinger-McFadden (WBM) model is used to build the basis of the multiphase and multicomponent phase-field model. The thermodynamic inconsistency at the multiple junctions associated with the multiphase formulation of the WBM model is resolved by means of a numerical Cut-off algorithm. To make realistic simulations, all the kinetic and the thermodynamic quantities are derived from the CALPHAD databases at each numerical time step, using Thermo-Calc and TQ-Interface. The credibility of the phase-field model is verified by comparing the results from the phase-field simulations with the corresponding DICTRA simulations and also with the empirical data. 2D phase-field simulations are performed for three different cooling rates in two different initial microstructures. A simple model for the nucleation of sigma phase is also implemented in the first case. Simulation results show that the precipitation of sigma phase is characterized by the accumulation of Cr and Mo at the austenite-ferrite and the ferrite-ferrite boundaries. Moreover, it is observed that a slow cooling rate promotes the growth of sigma phase, while a higher cooling rate restricts it, eventually preserving the duplex structure in the SDSS alloy. Results from the phase-field simulations are also compared quantitatively with the experiments, performed on a commercial 2507 SDSS alloy. It is found that overall, the predicted morphological features of the transformation and the composition profiles show good conformity with the empirical data.

  3. Weldability aspects of a newly developed duplex stainless steel LDX 2101

    Energy Technology Data Exchange (ETDEWEB)

    Westin, E.M. [Avesta Research Centre, Avesta (Sweden). Outokumpu Stainless; Brolund, B. [SSAB Tunnplat, Borlaenge (Sweden); Hertzman, S. [Outokumpu Stainless Research Foundation, Stockholm (Sweden)

    2008-06-15

    Duplex grades have, due to balanced chemical compositions of both filler and base metals, a weldability that allows for successful welding using a majority of the technically relevant techniques of today. In order to fulfil the performance requirements several aspects must be considered. In the heat affected zone (HAZ) the austenite reformation must be reasonably high and in the weld metal the microstructure must be stable so that e.g. high productivity welding and multi-pass welding are possible, without precipitation of detrimental phases in previous passes. This paper addresses the effect of alloying elements and thermal cycles on phase balance in the high temperature HAZ (HTHAZ) of the newly developed lean duplex grade LDX 2101 (EN 1.4162, UNS S32101). Bead-on-plate welds and simulated weld structures have been produced and investigated using metallography, scanning electron microscopy (SEM) and transmission electron microscopy (TEM). The results are analysed using the thermodynamic database Thermo-Calc and a model for phase transformation based on a paraequilibrium assumption for ferrite-austenite transformation. In the temperature region outside the paraequilibrium domain, growth controlled by diffusion of substitutional elements was considered. The analysis follows a model by Cahn regarding grain boundary nucleated growth and the Hillert-Engberg model on kinetics of spherical and planar growth. (orig.)

  4. Effect of electromagnetic stirring on solidification structure of austenitic stainless steel in horizontal continuous casting

    Directory of Open Access Journals (Sweden)

    ZHOU Shu-cai

    2007-08-01

    Full Text Available An investigation on the influence of low frequency rotary electromagnetic stirring on solidification structure of austenitic stainless steel in horizontal continuous casting was experimentally conducted and carried out on an industrial trial basis. The results show that application of appropriate electromagnetic stirring parameters can obviously improve the macrostructure of austenitic stainless steel, in which both columnar and equiaxed grains can be greatly refined and shrinkage porosity or cavity zone along centerline can be remarkably decreased due to eliminating intracrystalline and enlarging equiaxed grains zone. The industrial trials verify that the electromagnetic stirring intensity of austenitic stainless steel should be higher than that of plain carbon steel. Electromagnetic stirring has somewhat affected the macrostructure of austenitic stainless steel even if the magnetic flux density of the electromagnetic stirring reaches 90 mT (amplitude reaches 141 mT in average at frequency f=3-4Hz, which provides a reference for the optimization of design and process parameters when applying the rotary electromagnetic stirrer.

  5. Development of the ultrasonic technique for examination of centrifugally-cast stainless steel in pressure piping

    International Nuclear Information System (INIS)

    Jurenka, H.J.

    1983-01-01

    Centrifugally - cast stainless steel (CCSS) are used to manufacture a large variety of components in the nuclear industry. Weldments are also made to join these parts to carbon steel items. These welds are usually made of stainless steel or inconel alloys. CCSS is sophisticated material and justification for its use in critical components is safety and reliability. These steels, as any other materials, need to be inspected to assess their structural integrity. Ultrasonic testing is one of the possible techniques. In some cases it is the only one of the feasible methods for this examination. This mainly concerns components in the primary and auxiliary circuits of nuclear plants. For a long time it has been recognized that CCSS items can be extremely difficult to inspect using ultrasonics. Many attempts in various research laboratories were conducted to improve the testing technique

  6. Microstructural Characterization and the Effect of Phase Transformations on Toughness of the UNS S31803 Duplex Stainless Steel Aged Treated at 850 °C

    Directory of Open Access Journals (Sweden)

    Zucato Igor

    2002-01-01

    Full Text Available Duplex stainless steels, with ferritic-austenitic microstructure, have excellent mechanical properties and corrosion resistance. However, when duplex stainless steels are exposed to temperatures between 600 and 1000 °C, some phase transformations can occur such as chromium nitrides precipitation, chromium carbides precipitation and the sigma phase formation. The formation of such compounds leads to loss in both corrosion resistance and fracture toughness. The negative effects of the formation of chromium nitrides, carbides and the sigma phase are due to the chromium depletion in the matrix. The phase transformations cited above occur initially at ferritic-austenitic interfaces and at the grain boundaries. The aim of this work is to identify and characterize the phase transformations, which occur when aging heat treatments are carried out at temperatures at which the kinetics is the fastest for the reactions mentioned. At first, the samples were annealed at 1100 °C for 40 min. The aging heat treatments were then carried out at 850 °C for 6, 40 e 600 min. Microstructural characterization was done by using optical microscopy with different etchings, in order to identify each phase formed in the duplex stainless steel during aging heat treatments. The toughness was also evaluated by using Charpy impact test. Impact tests show that loss of toughness was related to phase transformations.

  7. Microstructural evolution during aging at 800 °C and its effect on the magnetic behavior of UNS S32304 lean duplex stainless steel

    International Nuclear Information System (INIS)

    Dille, J.; Areiza, M.C.L.; Tavares, S.S.M.; Pereira, G.R.; De Almeida, L.H.; Rebello, J.M.A.

    2017-01-01

    Duplex stainless steels are high strength and corrosion resistant alloys extensively used in chemical and petrochemical industries. However, exposition to temperatures in the range 300–1000 °C leads to precipitation of different phases having a detrimental effect on the mechanical properties and on the corrosion resistance of the alloy. In this work, the microstructural evolution during aging of a UNS S32304 lean duplex stainless steel was investigated by scanning electron microscopy, transmission electron microscopy and magnetic force microscopy. Formation of secondary austenite as well as Cr_2N and Cr_2_3C_6 precipitation and, consequently, a decrease of ferrite volume fraction were observed. EDX analysis indicated that secondary austenite is depleted in chromium which is detrimental to the corrosion resistance of the alloy. A variation of magnetic properties and Eddy current measurement parameters during aging was simultaneously detected and can be explained by the decrease of ferrite volume content. Therefore, Eddy current non-destructive testing can be successfully applied to detect the formation of deleterious phases during aging. - Highlights: • Aging of UNS S32304 lean duplex stainless steel at 800 °C is investigated. • STEM reveals formation of Cr-depleted secondary austenite and precipitation of Cr_2_3C_6 and Cr_2N. • Microstructural transformation occurs only during the first 30 min of aging. • Microstructural evolution during aging is correlated to magnetic properties evolution. • Eddy current testing permits to survey the formation of deleterious secondary austenite.

  8. Effects of Rare Earth Metals addition and aging treatment on the corrosion resistance and mechanical properties of super duplex stainless steels

    Science.gov (United States)

    Park, Yong-Soo; Kim, Soon-Tae; Lee, In-Sung; Song, Chi-Bok

    2002-05-01

    Effects of rare earth metals addition and aging treatment on corrosion resistance and mechanical properties of super duplex stainless steels were investigated using optical/SEM/TEM metallographic examination, an X-ray diffraction test, a potentiodynamic anodic polarization test and a tensile test. The performance of the experimental alloy with 0.32% REM addition was compared with commercial super duplex stainless steel such as SAF 2507 when they were exposed to solution annealing heat treatment and aging treatment. The corrosion resistance in Cl- environments and mechanical properties of the experimental alloy were found superior to those of the commercial duplex stainless steel. The REM with larger atomic radii than those of Cr, Mo and W may fill vacancies inside the matrix and around the grain boundaries, retarding formation of harmful intermetallic σ and η phases. In addition, fine REM oxides/oxy-sulfides (1-3 μm) seemed to enhance the retardation effects. With REM additions, strength and ductility increased due to the phase and grain refinement caused by fine REM oxides and oxy-sulfides.

  9. Assessment of Crack Detection in Heavy-Walled Cast Stainless Steel Piping Welds Using Advanced Low-Frequency Ultrasonic Methods

    Energy Technology Data Exchange (ETDEWEB)

    Anderson, Michael T.; Crawford, Susan L.; Cumblidge, Stephen E.; Denslow, Kayte M.; Diaz, Aaron A.; Doctor, Steven R.

    2007-03-01

    Studies conducted at the Pacific Northwest National Laboratory in Richland, Washington, have focused on assessing the effectiveness and reliability of novel approaches to nondestructive examination (NDE) for inspecting coarse-grained, cast stainless steel reactor components. The primary objective of this work is to provide information to the U.S. Nuclear Regulatory Commission on the effectiveness and reliability of advanced NDE methods as related to the inservice inspection of safety-related components in pressurized water reactors (PWRs). This report provides progress, recent developments, and results from an assessment of low frequency ultrasonic testing (UT) for detection of inside surface-breaking cracks in cast stainless steel reactor piping weldments as applied from the outside surface of the components. Vintage centrifugally cast stainless steel piping segments were examined to assess the capability of low-frequency UT to adequately penetrate challenging microstructures and determine acoustic propagation limitations or conditions that may interfere with reliable flaw detection. In addition, welded specimens containing mechanical and thermal fatigue cracks were examined. The specimens were fabricated using vintage centrifugally cast and statically cast stainless steel materials, which are typical of configurations installed in PWR primary coolant circuits. Ultrasonic studies on the vintage centrifugally cast stainless steel piping segments were conducted with a 400-kHz synthetic aperture focusing technique and phased array technology applied at 500 kHz, 750 kHz, and 1.0 MHz. Flaw detection and characterization on the welded specimens was performed with the phased array method operating at the frequencies stated above. This report documents the methodologies used and provides results from laboratory studies to assess baseline material noise, crack detection, and length-sizing capability for low-frequency UT in cast stainless steel piping.

  10. Thermal-aging evaluation of on site aged cast duplex stainless steel

    International Nuclear Information System (INIS)

    Yamada, Takuyo; Fujii, Katsuhiko; Aoki, Masanori; Arioka, Koji

    2013-01-01

    In this study, thermal-aging evaluation has been performed using service aged elbow pipe in PWR plant, aged at 320degC for 196,500h. As a result, micro Vickers hardness of ferrite in service material (SCS14A), HV(0.025) was 616∼630. Since micro Vickers hardness of un-aged ferrite phase is about HV(0.025)=300 in commercial SCS14A, the increasing of ferrite hardness during aging was 300. Cr-rich and Fe-rich regions were observed in the ferrite phase using Atom-probe analysis. In addition, Ni, Si and Mo clustering were also observed in the ferrite phase. So the ferrite phase was hardened caused by these micro-structural changes. Micro Vickers hardness of austenite phase, HV(0.025) was 155∼180. Since micro Vickers hardness of un-aged austenite phase is about HV(0.025)=180∼200, and no micro-structural change was observed in the austenite phase, so on change was observed in the austenite phase during aging. To compare the micro Vickers hardness of ferrite in service and accelerated materials using activation energy, Q=100 kJ/mol, the ferrite hardness of in service material was very low rather than predictive line. This seems the activation energy was too conservative. (author)

  11. Prediction of δ-ferrite distribution in continuously cast type 304 stainless steel slabs by diffusion transformation analysis

    International Nuclear Information System (INIS)

    Kim, J. Joon; Kim, Sun K.; Kim, Jong W.

    1998-01-01

    Retained δ-ferrite in 304 stainless steel is known to prevent hot cracking during continuous casting. Excess content of retained δ-ferrite lowers the hot workability. So it is necessary to control the amount of retained δ-ferrite in stainless steel. A numerical model based on coupled analysis of macro heat transfer and micro diffusion transformation has been developed in order to predict retained δ-ferrite in continuously cast 304 stainless steel slab. The finite difference technique for moving boundary problem has been formulated utilizing 'murray-landis variable-grid method'. The reliability of numerical model is compared with the other results. The prediction of δ-ferrite content in CC type 304 stainless steel slabs shows good agreement between measured and predicted results. Effect of secondary cooling condition on the δ-ferrite has been also investigated

  12. Effect of Annealing Temperature on the Mechanical and Corrosion Behavior of a Newly Developed Novel Lean Duplex Stainless Steel.

    Science.gov (United States)

    Guo, Yanjun; Hu, Jincheng; Li, Jin; Jiang, Laizhu; Liu, Tianwei; Wu, Yanping

    2014-09-12

    The effect of annealing temperature (1000-1150 °C) on the microstructure evolution, mechanical properties, and pitting corrosion behavior of a newly developed novel lean duplex stainless steel with 20.53Cr-3.45Mn-2.08Ni-0.17N-0.31Mo was studied by means of optical metallographic microscopy (OMM), scanning electron microscopy (SEM), magnetic force microscopy (MFM), scanning Kelvin probe force microscopy (SKPFM), energy dispersive X-ray spectroscopy (EDS), uniaxial tensile tests (UTT), and potentiostatic critical pitting temperature (CPT). The results showed that tensile and yield strength, as well as the pitting corrosion resistance, could be degraded with annealing temperature increasing from 1000 up to 1150 °C. Meanwhile, the elongation at break reached the maximum of 52.7% after annealing at 1050 °C due to the effect of martensite transformation induced plasticity (TRIP). The localized pitting attack preferentially occurred at ferrite phase, indicating that the ferrite phase had inferior pitting corrosion resistance as compared to the austenite phase. With increasing annealing temperature, the pitting resistance equivalent number (PREN) of ferrite phase dropped, while that of the austenite phase rose. Additionally, it was found that ferrite possessed a lower Volta potential than austenite phase. Moreover, the Volta potential difference between ferrite and austenite increased with the annealing temperature, which was well consistent with the difference of PREN.

  13. Investigation of selective corrosion resistance of aged lean duplex stainless steel 2101 by non-destructive electrochemical techniques

    International Nuclear Information System (INIS)

    Gao Juan; Jiang Yiming; Deng Bo; Zhang Wei; Zhong Cheng; Li Jin

    2009-01-01

    Lean duplex stainless steel 2101 (LDX2101) shows wide application potential due to its better corrosion performance and lower cost than traditional 304 austenite steel. This paper investigates the effects of thermal aging treatments at 700 deg. C for various aging times up to 100 h on the selective corrosion resistance of LDX2101 by two non-destructive electrochemical measurements: double-loop electrochemical potentiokinetic reactivation (DL-EPR) and electrochemical impedance spectroscopy (EIS). The evolution of microstructure was examined by optical microscopy, SEM microscopy and X-ray diffraction techniques (XRD). The results showed that the two applied electrochemical measurements agreed very well. Both methods were able to reveal the relationship between microstructure and selective corrosion resistance, which was related to the formation of chromium- and molybdenum-depleted zones around the precipitates, especially the σ phase, during aging. Nevertheless, more information could be obtained using EIS methods, including the interfacial charge transfer reaction and the corrosion product adsorption process. The results suggest that the susceptibility of the aged alloy to selective corrosion is presumably codetermined by the formation of chromium- and molybdenum-depleted areas, as well as by the replenishment of them, in these areas from the bulk during aging.

  14. Effect of aging time on intergranular corrosion behavior of a newly developed LDX 2404 lean duplex stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Zhao, Hui [School of Materials Engineering, Shanghai University of Engineering Science, Shanghai 201620 (China); Zhang, Ziying, E-mail: zzying@sues.edu.cn [School of Materials Engineering, Shanghai University of Engineering Science, Shanghai 201620 (China); Zhang, Huizhen [School of Management, University of Shanghai for Science and Technology, Shanghai 200093 (China); Hu, Jun [School of Materials Engineering, Shanghai University of Engineering Science, Shanghai 201620 (China); Li, Jin [Department of Materials Science, Fudan University, Shanghai 200433 (China)

    2016-07-05

    The effect of aging at 700 °C for various times on the intergranular corrosion behavior of LDX 2404 duplex stainless steel is investigated by morphological observation and electrochemical detection. Scanning electronic microscopy and transmission electronic microscopy analysis reveal that Cr{sub 2}N, M{sub 23}C{sub 6} and the sigma and chi phases nucleate simultaneously at the initial stages of aging. The granular particles of sigma phase grow larger but fewer with the increase of aging time. The electrochemical detection results show that intergranular corrosion become more severe and the corrosion type evolves from intergranular corrosion into general corrosion as the holding time extends to 48 h. - Highlights: • The IGC behavior of aged LDX 2404 is investigated. • Cr{sub 2}N, M{sub 23}C{sub 6} and the σ and χ phases nucleate simultaneously at the initial stages of aging. • IGC resistance decreases with the increase of aging time. • The corrosion type evolves from IGC into general corrosion for longer aging times.

  15. Effect of Austenitic and Austeno-Ferritic Electrodes on 2205 Duplex and 316L Austenitic Stainless Steel Dissimilar Welds

    Science.gov (United States)

    Verma, Jagesvar; Taiwade, Ravindra V.

    2016-11-01

    This study addresses the effect of different types of austenitic and austeno-ferritic electrodes (E309L, E309LMo and E2209) on the relationship between weldability, microstructure, mechanical properties and corrosion resistance of shielded metal arc welded duplex/austenitic (2205/316L) stainless steel dissimilar joints using the combined techniques of optical, scanning electron microscope, energy-dispersive spectrometer and electrochemical. The results indicated that the change in electrode composition led to microstructural variations in the welds with the development of different complex phases such as vermicular ferrite, lathy ferrite, widmanstatten and intragranular austenite. Mechanical properties of welded joints were diverged based on compositions and solidification modes; it was observed that ferritic mode solidified weld dominated property wise. However, the pitting corrosion resistance of all welds showed different behavior in chloride solution; moreover, weld with E2209 was superior, whereas E309L exhibited lower resistance. Higher degree of sensitization was observed in E2209 weld, while lesser in E309L weld. Optimum ferrite content was achieved in all welds.

  16. Assessment of Stress Corrosion Cracking Resistance of Activated Tungsten Inert Gas-Welded Duplex Stainless Steel Joints

    Science.gov (United States)

    Alwin, B.; Lakshminarayanan, A. K.; Vasudevan, M.; Vasantharaja, P.

    2017-12-01

    The stress corrosion cracking behavior of duplex stainless steel (DSS) weld joint largely depends on the ferrite-austenite phase microstructure balance. This phase balance is decided by the welding process used, heat input, welding conditions and the weld metal chemistry. In this investigation, the influence of activated tungsten inert gas (ATIG) and tungsten inert gas (TIG) welding processes on the stress corrosion cracking (SCC) resistance of DSS joints was evaluated and compared. Boiling magnesium chloride (45 wt.%) environment maintained at 155 °C was used. The microstructure and ferrite content of different weld zones are correlated with the outcome of sustained load, SCC test. Irrespective of the welding processes used, SCC resistance of weld joints was inferior to that of the base metal. However, ATIG weld joint exhibited superior resistance to SCC than the TIG weld joint. The crack initiation and final failure were in the weld metal for the ATIG weld joint; they were in the heat-affected zone for the TIG weld joint.

  17. Experimental investigation and numerical description of the damage evolution in a duplex stainless steel subjected to VHCF-loading

    Energy Technology Data Exchange (ETDEWEB)

    Dönges, B., E-mail: benjamin.doenges@uni-siegen.de [Institut für Werkstofftechnik, Universität Siegen, D-57068 Siegen (Germany); Institut für Mechanik und Regelungstechnik – Mechatronik, Universität Siegen, D-57068 Siegen (Germany); Istomin, K. [Festkörperphysik, Universität Siegen, D-57068 Siegen (Germany); Söker, M. [Fakultät für Ingenieurwissenschaften und Informatik, Hochschule Osnabrück, D-49009 Osnabrück (Germany); Schell, N. [Helmholtz-Zentrum Geesthacht, Zentrum für Material- und Küstenforschung, D-21502 Geesthacht (Germany); Krupp, U. [Fakultät für Ingenieurwissenschaften und Informatik, Hochschule Osnabrück, D-49009 Osnabrück (Germany); Pietsch, U. [Festkörperphysik, Universität Siegen, D-57068 Siegen (Germany); Fritzen, C.-P. [Institut für Mechanik und Regelungstechnik – Mechatronik, Universität Siegen, D-57068 Siegen (Germany); Christ, H.-J. [Institut für Werkstofftechnik, Universität Siegen, D-57068 Siegen (Germany)

    2015-10-14

    The present study documents how the irreversible fraction of cyclic plastic strain, induced by loading amplitudes close to the durability limit, causes fatigue damage such as (i) slip band development, (ii) fatigue crack initiation and (iii) short fatigue crack propagation. The damage evolution of the austenitic–ferritic duplex stainless steel X2CrNiMoN22-5-3 (318 LN) was investigated up to one billion load cycles by means of high resolution electron microscopy (HR-SEM, TEM), focused ion beam (FIB) cutting, confocal laser scanning microscopy (CLSM), in-situ far field microscopy and high-energy (87.1 keV) X-ray diffraction (XRD) experiments. The experimentally identified damage mechanisms were implemented into three-dimensional finite element simulations, which consider crystal plasticity. These simulations enable fatigue life predictions of real microstructures obtained for instance by means of, e.g. automated electron back scatter diffraction (EBSD) analysis. The simulations allow for determining whether microcracks (i) initiate in a microstructure, (ii) arrest in the midst of the first grain, (iii) are permanently, (iv) temporary or (v) not at all blocked by grain or phase boundaries. Moreover, this concept is capable to contribute to the concept of tailored microstructures for improved cyclic-loading behavior.

  18. The effect of sulphate-reducing bacteria biofilm on passivity and development of pitting on 2205 duplex stainless steel

    International Nuclear Information System (INIS)

    Dec, Weronika; Mosiałek, Michał; Socha, Robert P.; Jaworska-Kik, Marzena; Simka, Wojciech; Michalska, Joanna

    2016-01-01

    Results on biofilm formation and microbiologically influenced corrosion induced by pure D. desulfuricans strain on 2205 duplex stainless steel (DSS) are presented. Biofilm development stimulated by DSM642 standard strain was evaluated with reference to their metabolic activity and to the surface characterization including the structure and configuration of the biofilm. Electrochemical techniques (open circuit potential, electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization curves) and X-ray photoelectron spectroscopy (XPS) were carried out to determine the effect of bacteria on the passivity and corrosion resistance of 2205 DSS. The electrochemical results showed that the DSS corrosion resistance was affected in the presence of DSM642 biofilm. This statement was based on the significant decrease in the charge transfer resistance (R_1) obtained from EIS and the increase in the measured current densities obtained from potentiodynamic polarization curves. Although the breakdown potentials (E_b) were still high, SEM observations revealed micropits as well as signs of crevice attack on the steel surface. Significant sulphidation of the passive film affected the nature of cathodic behaviour of steel and helped to impede micropit growth. XPS analysis revealed the layered structure of the biofilm. Accumulation of sulphides and hydroxides was proved in the outermost layer, while the increasing contents of disulphides, organometallic and C−N bonds were detected along the biofilm thickness in the XPS analysis.

  19. Effect of Rolling and Subsequent Annealing on Microstructure, Microtexture, and Properties of an Experimental Duplex Stainless Steel

    Science.gov (United States)

    Mandal, Arka; Patra, Sudipta; Chakrabarti, Debalay; Singh, Shiv Brat

    2017-12-01

    A lean duplex stainless steel (LDSS) has been prepared with low-N content and processed by different thermo-mechanical schedules, similar to the industrial processing that comprised hot-rolling, cold-rolling, and annealing treatments. The microstructure developed in the present study on low-N LDSS has been compared to that of high-N LDSS as reported in the literature. As N is an austenite stabilizer, lower-N content reduced the stability of austenite and the austenite content in low-N LDSS with respect to the conventional LDSS. Due to low stability of austenite in low-N LDSS, cold rolling resulted in strain-induced martensitic transformation and the reversion of martensite to austenite during subsequent annealing contributed to significant grain refinement within the austenite regions. δ-ferrite grains in low-N LDSS, on the other hand, are refined by extended recovery mechanism. Initial solidification texture (mainly cube texture) within the δ-ferrite region finally converted into gamma-fiber texture after cold rolling and annealing. Although MS-brass component dominated the austenite texture in low-N LDSS after hot rolling and cold rolling, that even transformed into alpha-fiber texture after the final annealing. Due to the significant grain refinement and formation of beneficial texture within both austenite and ferrite, good combination of strength and ductility has been achieved in cold-rolled and annealed sample of low-N LDSS steel.

  20. Effects of the strain rate on the tensile properties of a TRIP-aided duplex stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Choi, Jeom Yong [Stainless Steel Product Group, Technical Research Laboratories, POSCO, Pohang 790-785 (Korea, Republic of); Lee, Jaeeun; Lee, Keunho; Koh, Ji-Yeon [Department of Materials Science and Engineering, RIAM, Seoul National University, Seoul 151–744 (Korea, Republic of); Cho, Jae-Hyung [Light Metal Division, Korea Institute of Materials Science, Changwon, Gyeongnam 642-831 (Korea, Republic of); Han, Heung Nam, E-mail: hnhan@snu.ac.kr [Department of Materials Science and Engineering, RIAM, Seoul National University, Seoul 151–744 (Korea, Republic of); Park, Kyung-Tae, E-mail: ktpark@hanbat.ac.kr [Department of Materials Science and Engineering, Hanbat National University, Daejeon 305-719 (Korea, Republic of)

    2016-06-01

    Factors influencing the strain-rate dependence of the tensile properties of TRIP-aided lean duplex stainless steel were investigated by employing several characterization techniques of EBSD, TEM, and nanoindentation. The steel exhibited excellent tensile strength over 800 MPa and elongation, which exceeded 70% at a strain rate of 10{sup −3} s{sup −1} due to strain-induced martensitic transformation (SIMT), but both values decreased considerably with an increase in the strain rate. The hardness and the maximum shear stress for dislocation nucleation of the austenite were found to be higher than those of the ferrite by sub-grain scale nanoindentation tests. As a result, strain partitioning to the ferrite rather than the austenite was more significant from an early stage of deformation, suppressing the SIMT in the austenite. An EBSD strain analysis on the intra- and inter-grain scale revealed that this strain partitioning became more pronounced as the strain rate increased. Adiabatic heating, which induces austenite stabilization, also became more significant as the strain rate increased. Therefore, the present results indicate that the diminishing TRIP effects at high strain rates can be attributed to preferential strain partitioning to the soft ferrite phase from an early stage of deformation, as well as adiabatic heating.

  1. Five-parameter crystallographic characteristics of the interfaces formed during ferrite to austenite transformation in a duplex stainless steel

    Science.gov (United States)

    Haghdadi, N.; Cizek, P.; Hodgson, P. D.; Tari, V.; Rohrer, G. S.; Beladi, H.

    2018-05-01

    The crystallography of interfaces in a duplex stainless steel having an equiaxed microstructure produced through the ferrite to austenite diffusive phase transformation has been studied. The five-parameter interface character distribution revealed a high anisotropy in habit planes for the austenite-ferrite and austenite-austenite interfaces for different lattice misorientations. The austenite and ferrite habit planes largely terminated on (1 1 1) and (1 1 0) planes, respectively, for the austenite-ferrite interfaces associated with Kurdjumov-Sachs (K-S) and Nishiyama-Wasserman (N-W) orientation relationships. This was mostly attributed to the crystallographic preference associated with the phase transformation. For the austenite-ferrite interfaces with orientation relationships which are neither K-S nor N-W, both austenite and ferrite habit planes had (1 1 1) orientations. Σ3 twin boundaries comprised the majority of austenite-austenite interfaces, mostly showing a pure twist character and terminating on (1 1 1) planes due to the minimum energy configuration. The second highest populated austenite-austenite boundary was Σ9, which tended to have grain boundary planes in the tilt zone due to the geometrical constraints. Furthermore, the intervariant crystallographic plane distribution associated with the K-S orientation relationship displayed a general tendency for the austenite habit planes to terminate with the (1 1 1) orientation, mainly due to the crystallographic preference associated with the phase transformation.

  2. Influence of heat input in electron beam process on microstructure and properties of duplex stainless steel welded interface

    Science.gov (United States)

    Zhang, Zhiqiang; Jing, Hongyang; Xu, Lianyong; Han, Yongdian; Zhao, Lei; Lv, Xiaoqing; Zhang, Jianyang

    2018-03-01

    The influence of heat input in electron beam (EB) process on microstructure, mechanical properties, and pitting corrosion resistance of duplex stainless steel (DSS) welded interface was investigated. The rapid cooling in EB welding resulted in insufficient austenite formation. The austenite mainly consisted of grain boundary austenite and intragranular austenite, and there was abundant Cr2N precipitation in the ferrite. The Ni, Mo, and Si segregation indicated that the dendritic solidification was primarily ferrite in the weld. The weld exhibited higher hardness, lower toughness, and poorer pitting corrosion resistance than the base metal. The impact fractures of the welds were dominated by the transgranular cleavage failure of the ferrite. The ferrite was selectively attacked because of its lower pitting resistance equivalent number than that of austenite. The Cr2N precipitation accelerated the pitting corrosion. In summary, the optimised heat input slightly increased the austenite content, reduced the segregation degree and ferrite texture intensity, decreased the hardness, and improved the toughness and pitting corrosion resistance. However, the effects were limited. Furthermore, optimising the heat input could not suppress the Cr2N precipitation. Taking into full consideration the microstructure and properties, a heat input of 0.46 kJ/mm is recommended for the EB welding of DSS.

  3. Corrosion studies using potentiodynamic and EIS electrochemical techniques of welded lean duplex stainless steel UNS S82441

    Science.gov (United States)

    Brytan, Z.; Niagaj, J.; Reiman, Ł.

    2016-12-01

    The corrosion characterisation of lean duplex stainless steel (1.4662) UNS S82441 welded joints using the potentiodynamic test and electrochemical impedance spectroscopy in 1 M NaCl solution are discussed. The influence of autogenous TIG welding parameters (amount of heat input and composition of shielding gases like Ar and Ar-N2 and an Ar-He mixture), as well as A-TIG welding was studied. The influence of welding parameters on phase balance, microstructural changes and the protective properties of passive oxide films formed at the open circuit potential or during the anodic polarisation were studied. From the results of the potentiodynamic test and electrochemical impedance spectroscopy of TIG and A-TiG, welded joints show a lower corrosion resistance compared to non-welded parent metal, but introducing heat input properly during welding and applying shielding gases rich in nitrogen or helium can increase austenitic phase content, which is beneficial for corrosion resistance, and improves surface oxide layer resistance in 1 M NaCl solution.

  4. Metallurgical and Corrosion Characterization of POST Weld Heat Treated Duplex Stainless Steel (uns S31803) Joints by Friction Welding Process

    Science.gov (United States)

    Asif M., Mohammed; Shrikrishna, Kulkarni Anup; Sathiya, P.

    2016-02-01

    The present study focuses on the metallurgical and corrosion characterization of post weld heat treated duplex stainless steel joints. After friction welding, it was confirmed that there is an increase in ferrite content at weld interface due to dynamic recrystallization. This caused the weldments prone to pitting corrosion attack. Hence the post weld heat treatments were performed at three temperatures 1080∘C, 1150∘C and 1200∘C with 15min of aging time. This was followed by water and oil quenching. The volume fraction of ferrite to austenite ratio was balanced and highest pit nucleation resistance were achieved after PWHT at 1080∘C followed by water quench and at 1150∘C followed by oil quench. This had happened exactly at parameter set containing heating pressure (HP):40 heating time (HT):4 upsetting pressure (UP):80 upsetting time (UP):2 (experiment no. 5). Dual phase presence and absence of precipitates were conformed through TEM which follow Kurdjumov-Sachs relationship. PREN of ferrite was decreasing with increase in temperature and that of austenite increased. The equilibrium temperature for water quenching was around 1100∘C and that for oil quenching was around 1140∘C. The pit depths were found to be in the range of 100nm and width of 1.5-2μm.

  5. Physical Simulation of a Duplex Stainless Steel Friction Stir Welding by the Numerical and Experimental Analysis of Hot Torsion Tests

    Science.gov (United States)

    da Fonseca, Eduardo Bertoni; Santos, Tiago Felipe Abreu; Button, Sergio Tonini; Ramirez, Antonio Jose

    2016-09-01

    Physical simulation of friction stir welding (FSW) by means of hot torsion tests was performed on UNS S32205 duplex stainless steel. A thermomechanical simulator Gleeble 3800® with a custom-built liquid nitrogen cooling system was employed to reproduce the thermal cycle measured during FSW and carry out the torsion tests. Microstructures were compared by means of light optical microscopy and electron backscatter diffraction. True strain and strain rate were calculated by numerical simulation of the torsion tests. Thermomechanically affected zone (TMAZ) was reproduced at peak temperature of 1303 K (1030 °C), rotational speeds of 52.4 rad s-1 (500 rpm) and 74.5 rad s-1 (750 rpm), and 0.5 to 0.75 revolutions, which represent strain rate between 10 and 16 s-1 and true strain between 0.5 and 0.8. Strong grain refinement, similar to the one observed in the stir zone (SZ), was attained at peak temperature of 1403 K (1130 °C), rotational speed of 74.5 rad s-1 (750 rpm), and 1.2 revolution, which represent strain rate of 19 s-1 and true strain of 1.3. Continuous dynamic recrystallization in ferrite and dynamic recrystallization in austenite were observed in the TMAZ simulation. At higher temperature, dynamic recovery of austenite was also observed.

  6. Effects of nitrogen in shielding gas on microstructure evolution and localized corrosion behavior of duplex stainless steel welding joint

    Science.gov (United States)

    Zhang, Zhiqiang; Jing, Hongyang; Xu, Lianyong; Han, Yongdian; Zhao, Lei; Zhou, Chao

    2017-05-01

    The effects of nitrogen addition in shielding gas on microstructure evolution and localized corrosion behavior of duplex stainless steel (DSS) welds were studied. N2-supplemented shielding gas facilitated the primary austenite formation, suppressed the Cr2N precipitation in weld root, and increased the microhardnesses of weld metal. Furthermore, N2-supplemented shielding gas increased pitting resistance equivalent number (PREN) of austenite, but which decreased slightly PREN of ferrite. The modified double loop electrochemical potentiokinetic reactivation in 2 M H2SO4 + 1 M HCl was an effective method to study the localized corrosion of the different zones in the DSS welds. The adding 2% N2 to pure Ar shielding gas improved the localized corrosion resistance in the DSS welds, which was due to compensation for nitrogen loss and promoting nitrogen further solution in the austenite phases, suppression of the Cr2N precipitation in the weld root, and increase of primary austenite content with higher PREN than the ferrite and secondary austenite. Secondary austenite are prone to selective corrosion because of lower PREN compared with ferrite and primary austenite. Cr2N precipitation in the pure Ar shielding weld root and heat affected zone caused the pitting corrosion within the ferrite and the intergranular corrosion at the ferrite boundary. In addition, sigma and M23C6 precipitation resulted in the intergranular corrosion at the ferrite boundary.

  7. Influence of heat input on weld bead geometry using duplex stainless steel wire electrode on low alloy steel specimens

    Directory of Open Access Journals (Sweden)

    Ajit Mondal

    2016-12-01

    Full Text Available Gas metal arc welding cladding becomes a popular surfacing technique in many modern industries as it enhances effectively corrosion resistance property and wear resistance property of structural members. Quality of weld cladding may be enhanced by controlling process parameters. If bead formation is found acceptable, cladding is also expected to be good. Weld bead characteristics are often assessed by bead geometry, and it is mainly influenced by heat input. In this paper, duplex stainless steel E2209 T01 is deposited on E250 low alloy steel specimens with 100% CO2 gas as shielding medium with different heats. Weld bead width, height of reinforcement and depth of penetration are measured. Regression analysis is done on the basis of experimental data. Results reveal that within the range of bead-on-plate welding experiments done, parameters of welding geometry are on the whole linearly related with heat input. A condition corresponding to 0.744 kJ/mm heat input is recommended to be used for weld cladding in practice.

  8. Concurrent phase separation and clustering in the ferrite phase during low temperature stress aging of duplex stainless steel weldments

    International Nuclear Information System (INIS)

    Zhou, J.; Odqvist, J.; Thuvander, M.; Hertzman, S.; Hedström, P.

    2012-01-01

    The concurrent phase separation and clustering of alloying elements in the ferrite phase of duplex stainless steel weldments after stress aging at 325 °C have been investigated by atom probe tomography analysis. Both phase separation, into Fe-rich and Cr-rich ferrite, and solute clustering were observed. Phase separation in the heat-affected zone (HAZ) is most pronounced in the high alloyed SAF 2507, followed by SAF 2205 and SAF 2304. Moreover Cu clustering was observed in the HAZ of SAF 2507. However, decomposition in the weld bead (25.10.4L) was more pronounced than in the HAZs, with both phase separation and clustering of Ni–Mn–Si–Cu. The observed differences in the decomposition behaviors in the HAZ and weld bead can be attributed to the high Ni content and the characteristic microstructure of the weld bead with high internal strains. In addition, an applied tensile stress during aging of weldments has been found to further promote the kinetics of phase separation and clustering.

  9. Investigation of Coated Cutting Tool Performance during Machining of Super Duplex Stainless Steels through 3D Wear Evaluations

    Directory of Open Access Journals (Sweden)

    Yassmin Seid Ahmed

    2017-08-01

    Full Text Available In this study, the wear mechanisms and tribological performance of uncoated and coated carbide tools were investigated during the turning of super duplex stainless steel (SDSS—Grade UNS S32750, known commercially as SAF 2507. The tool wear was evaluated throughout the cutting tests and the wear mechanisms were investigated using an Alicona Infinite Focus microscope and a scanning electron microscope (SEM equipped with energy dispersive spectroscopy (EDS. Tribo-film formation on the worn rake surface of the tool was analyzed using X-ray Photoelectron Spectroscopy (XPS. In addition, tribological performance was evaluated by studying chip characteristics such as thickness, compression ratio, shear angle, and undersurface morphology. Finally, surface integrity of the machined surface was investigated using the Alicona microscope to measure surface roughness and SEM to reveal the surface distortions created during the cutting process, combined with cutting force analyses. The results obtained showed that the predominant wear mechanisms are adhesion and chipping for all tools investigated and that the AlTiN coating system exhibited better performance in all aspects when compared with CVD TiCN + Al2O3 coated cutting insert and uncoated carbide insert; in particular, built-up edge formation was significantly reduced.

  10. The influence of temperature on the tensile properties of a super duplex stainless steel

    International Nuclear Information System (INIS)

    Girones, A.; Mateo, A.; Llanes, L.; Anglada, M

    2001-01-01

    Tensile tests, at temperatures ranging between 275 and 475 degree centigree were performed in a superduplex stainless steel EN 1.4410. The dependence of yield stress and ultimate tensile strength on temperature indicates the existence of dynamic strain aging (DSA). In order to evaluate the influence of strain rate on this phenomenon, tests were conducted at two different strain rates, both at 325 degree centigree, temperature at which DSA is maximum for this materials. The results shows that the flow stress has an inverse strain rate sensitivity which confirms the existence of DSA in the steel under study. (Author) 10 refs

  11. Advances in local mechano-electro chemistry for detecting pitting corrosion in duplex stainless steels

    International Nuclear Information System (INIS)

    Mary, N.

    2004-11-01

    A lot of studies have been carried out on the influence of a plastic deformation on the electrochemical behaviour of stainless steels. But, very few works have mentioned the role of the elastic or residual deformations. Nevertheless, these works reveal at the macroscopic scale the preponderant role of these deformations in the localized corrosion processes. The aim of this work is then to correlate the surface mechanical state to the local electrochemical behaviour of an austeno-ferritic stainless steel. The macroscopic mechanical behaviour of this steel (UNS S31803) has been at first determined by x-ray diffraction. The different domains of elastic and plastic behaviour have then been defined for each phase during tensile tests experiments. These results and the conventional pitting tests show the role of the residual stresses on the starting of the pitting. In complement to X-ray diffraction, a numerical approach has been used in order to determine the local mechanical state at the surface of the material. The coupling of the numerical simulation to local electrochemical measurements by the electrochemical microcell technology has allowed to define mechano-electrochemical criteria which control the starting of the pitting to the austenite-ferrite interfaces. (O.M.)

  12. Fracture toughness of irradiated wrought and cast austenitic stainless steels in BWR environment

    International Nuclear Information System (INIS)

    Chopra, O.K.; Gruber, E.E.; Shack, W.J.

    2007-01-01

    Experimental data are presented on the fracture toughness of wrought and cast austenitic stainless steels (SSs) that were irradiated to a fluence of ∼ 1.5 x 10 21 n/cm 2 (E > 1 MeV) * (∼ 2.3 dpa) at 296-305 o C. To evaluate the possible effects of test environment and crack morphology on the fracture toughness of these steels, all tests were conducted in normal-water-chemistry boiling water reactor (BWR) environments at ∼ 289 o C. Companion tests were also conducted in air on the same material for comparison. The fracture toughness J-R curves for SS weld heat-affected-zone materials in BWR water were found to be comparable to those in air. However, the results of tests on sensitized Type 304 SS and thermally aged cast CF-8M steel suggested a possible effect of water environment. The available fracture toughness data on irradiated austenitic SSs were reviewed to assess the potential for radiation embrittlement of reactor-core internal components. The synergistic effects of thermal and radiation embrittlement of cast austenitic SS internal components are also discussed. (author)

  13. Utilization of aluminum to obtaining a duplex type stainless steel using high energy ball milling; Obtencao de um aco inoxidavel de estrutura duplex do sistema FeMnAl processado por moagem de alta energia

    Energy Technology Data Exchange (ETDEWEB)

    Pavlak, I.E.; Cintho, O.M., E-mail: eng.igorpavlak@yahoo.com.b [Universidade Estadual de Ponta Grossa (UEPG), PR (Brazil); Capocchi, J.D.T. [Universidade de Sao Paulo (USP), SP (Brazil)

    2010-07-01

    The obtaining of stainless steel using aluminum in its composition - FeMnAl system, has been researches subject since the sixties, by good mechanical properties and resistance to oxidation presented, when compared with conventional FeNiCr stainless steel system. In another point, the aluminum and manganese are low cost then traditional elements. This work, metallic powders of iron, manganese and pure aluminum, were processed in a Spex type high-energy ball mill in nitrogen atmosphere. The milling products were compressed into pastille form and sintered under inert atmosphere. The final products were characterized by optical and electronic microscopy and microhardness test. The metallographic analysis shows a typical austenite and ferrite duplex type microstructure. The presence of these phases was confirmed according X ray diffraction analysis. (author)

  14. Optimization of Sigma Phase Precipitates with Respect to the Functional Properties of Duplex Cast Steel

    Directory of Open Access Journals (Sweden)

    Z. Stradomski

    2012-04-01

    Full Text Available The paper presents the results of examination concerning optimization of the σ phase precipitates with respect to the functional properties of ferritic-austenitic cast steel. The examined material comprised two grades of corrosion-resistant cast steel, namely GX2CrNiMoN25-6-3 and GX2CrNiMoCuN25-6-3-3, used for example in elements of systems of wet flue gas desulphurisation in power industry. The operating conditions in media heated up to 70°C and containing Cl- and SO4 ions and solid particles produce high erosive and corrosive wear. The work proposes an application of the σ phase as a component of precipitation strengthening mechanism in order to increase the functional properties of the material. Morphology and quantities of σ phase precipitates were determined, as well as its influence on the erosion and corrosion wear resistance. It was shown that annealing at 800°C or 900°C significantly improves tribological properties as compared with the supersaturated state, and the best erosion and corrosion wear resistance achieved due to the ferrite decomposition δ → γ’ + σ was exhibited in the case of annealing at the temperature of 800°C for 3 hours.

  15. Structural stability of super duplex stainless weld metals and its dependence on tungsten and copper

    International Nuclear Information System (INIS)

    Nilsson, J.O.; Wilson, A.; Huhtala, T.; Karlsson, L.; Jonsson, P.

    1996-01-01

    Three different superduplex stainless weld metals have been produced using manual metal arc welding under identical welding conditions. The concentration of the alloying elements tungsten and copper corresponded to the concentrations in commercial superduplex stainless steels (SDSS). Aging experiments in the temperature range 700 C to 1,110 C showed that the formation of intermetallic phase was enhanced in tungsten-rich weld metal and also dissolved at higher temperatures compared with tungsten-poor and tungsten-free weld metals. It could be inferred from time-temperature-transformation (TTT) and continuous-cooling-transformation (CCT) diagrams produced in the present investigation that the critical cooling rate to avoid 1 wt pct of intermetallic phase was 2 times faster for tungsten-rich weld metal. Microanalysis in combination with thermodynamic calculations showed that tungsten was accommodated in χ phase, thereby decreasing the free energy. Experimental evidence supports the view that the formation of intermetallic phase is enhanced in tungsten-rich weld metal, owing to easier nucleation of nonequilibrium χ phase compared with σ phase. The formation of secondary austenite (γ 2 ) during welding was modeled using the thermodynamic computer program Thermo-Calc. Satisfactory agreement between theory and practice was obtained. Thermo-Calc was capable of predicting observed lower concentrations of chromium and nitrogen in γ 2 compared with primary austenite. The volume fraction of γ 2 was found to be significantly higher in tungsten-rich and tungsten + copper containing weld metal. The results could be explained by a higher driving force for precipitation of γ 2 in these

  16. Structural stability of super duplex stainless weld metals and its dependence on tungsten and copper

    Science.gov (United States)

    Nilsson, J.-O.; Huhtala, T.; Jonsson, P.; Karlsson, L.; Wilson, A.

    1996-08-01

    Three different superduplex stainless weld metals have been produced using manual metal arc welding under identical welding conditions. The concentration of the alloying elements tungsten and copper corresponded to the concentrations in commercial superduplex stainless steels (SDSS). Aging experiments in the temperature range 700 °C to 1110 °C showed that the formation of intermetallic phase was enhanced in tungsten-rich weld metal and also dissolved at higher temperatures compared with tungsten-poor and tungsten-free weld metals. It could be inferred from time-temperature-transformation (TTT) and continuous-cooling-transformation (CCT) diagrams produced in the present investigation that the critical cooling rate to avoid 1 wt pct of intermetallic phase was 2 times faster for tungsten-rich weld metal. Microanalysis in combination with thermodynamic calculations showed that tungsten was accommodated in χ phase, thereby decreasing the free energy. Experimental evidence supports the view that the formation of intermetallic phase is enhanced in tungsten-rich weld metal, owing to easier nucleation of nonequilibrium χ phase compared with σ phase. The formation of secondary austenite (γ2) during welding was modeled using the thermodynamic computer program Thermo-Calc. Satisfactory agreement between theory and practice was obtained. Thermo-Calc was capable of predicting observed lower concentrations of chromium and nitrogen in γ2 compared with primary austenite. The volume fraction of γ2 was found to be significantly higher in tungsten-rich and tungsten + copper containing weld metal. The results could be explained by a higher driving force for precipitation of γ2 in these.

  17. Engineering study for a melting, casting, rolling and fabrication facility for recycled contaminated stainless steel

    International Nuclear Information System (INIS)

    1994-01-01

    This Preliminary Report is prepared to study the facilities required for recycling contaminated stainless steel scrap into plate which will be fabricated into boxes suitable for the storage of contaminated wastes and rubble. The study is based upon the underlying premise that the most cost effective way to produce stainless steel is to use the same processes employed by companies now in production of high quality stainless steel. Therefore, the method selected for this study for the production of stainless steel plate from scrap is conventional process using an Electric Arc Furnace for meltdown to hot metal, a Continuous Caster for production of cast slabs, and a Reversing Hot Mill for rolling the slabs into plate. The fabrication of boxes from the plate utilizes standard Shears, Punch Presses and welding equipment with Robotic Manipulators. This Study presumes that all process fumes, building dusts and vapors will be cycled through a baghouse and a nuclear grade HEPA filter facility prior to discharge. Also, all process waste water will be evaporated into the hot flue gas stream from the furnace utilizing a quench tank; so there will be no liquid discharges from the facility and all vapors will be processed through a HEPA filter. Even though HEPA filters are used today in controlling radioactive contamination from nuclear facilities there is a sparsity of data concerning radioactivity levels and composition of waste that may be collected from contaminated scrap steel processing. This report suggests some solutions to these problems but it is recommended that additional study must be given to these environmental problems

  18. Effects of sulfur addition on pitting corrosion and machinability behavior of super duplex stainless steel containing rare earth metals: Part 2

    International Nuclear Information System (INIS)

    Jeon, Soon-Hyeok; Kim, Soon-Tae; Lee, In-Sung; Park, Yong-Soo

    2010-01-01

    Research highlights: → The mechanisms on the effects of rare earth metals (REM) and sulfur (S) additions on the initiation and propagation of pitting corrosion and machinabillity of a super duplex stainless steel (SDSS) were elucidated → It was found that, in consideration of the ratio of lifetime (the resistance to pitting corrosion) to cost (machining and raw material), a costly austenitic stainless steel with high Ni , medium Mo and low N can be replaced by the high S and REM added SDSS with 7 wt.% Ni-4 wt% Mo-0.3 wt.% N → The resistance to pitting corrosion of the tested super duplex stainless steel was affected by the type of inclusions, the preferential interface areas between inclusions and the substrate, and the PREN difference between the γ-phase and the α-phase for the initiation and propagation of the pitting corrosion. - Abstract: To elucidate the effects of sulfur addition on pitting corrosion and machinability behavior of alloys containing rare earth metals, a potentiostatic polarization test, a critical pitting temperature test, a SEM-EDS analysis of inclusions, and a tool life test were conducted. As sulfur content increased, the resistance to pitting corrosion decreased due to the formation of numerous manganese sulfides deteriorating the corrosion resistance and an increase in the preferential interface areas for the initiation of the pitting corrosion. With an increase in sulfur content, the tool life increased due to the lubricating films of manganese sulfides adhering to tool surface.

  19. Detrimental Cr-rich Phases Precipitation on SAF 2205 Duplex Stainless Steels Welds After Heat Treatment

    Directory of Open Access Journals (Sweden)

    Argelia Fabiola Miranda Pérez

    Full Text Available Abstract The austeno-ferritic Stainless Steels are commonly employed in various applications requiring structural performances with enhanced corrosion resistance. Their characteristics can be worsened if the material is exposed to thermal cycles, since the high-temperature decomposition of ferrite causes the formation of detrimental secondary phases. The Submerged Arc Welding (SAW process is currently adopted for joining DSS owing to its relatively simple execution, cost savings, and using molten slag and granular flux from protecting the seam of atmospheric gases. However, since it produces high contents of δ-ferrite in the heat affected zone and low content of γ-austenite in the weld, high-Ni filler materials must be employed, to avoid excessive ferritization of the joint. The present work is aimed to study the effect of 3 and 6 hours isothermal heat treatments at 850°C and 900°C in a SAF 2205 DSS welded joint in terms of phases precipitation. The results showed the presence of σ-phase at any time-temperature combination, precipitating at the δ/γ interphases and often accompanied by the presence of χ-phase. However, certain differences in secondary phases amounts were revealed among the different zones constituting the joint, ascribable both to peculiar elements partitioning and to the different morphology pertaining to each microstructure.

  20. Evaluation of hydrogen trapping mechanisms during performance of different hydrogen fugacity in a lean duplex stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Silverstein, R., E-mail: barrav@post.bgu.ac.il [Department of Material Science and Engineering, Ben-Gurion University of the Negev, Beer-Sheva (Israel); Eliezer, D. [Department of Material Science and Engineering, Ben-Gurion University of the Negev, Beer-Sheva (Israel); Glam, B.; Eliezer, S.; Moreno, D. [Soreq Nuclear Research Center, Yavne, 81800 (Israel)

    2015-11-05

    Hydrogen trapping behavior in a lean duplex stainless steel (LDS) is studied by means of thermal desorption spectrometry (TDS). The susceptibility of a metal to hydrogen embrittlement is directly related to the trap characteristics: source or sink (reversible or irreversible, respectively). Since trapping affects the metal's diffusivity, it has a major influence on the hydrogen assisted cracking (HAC) phenomenon. It is known from previously published works that the susceptibility will depend on the competition between reversible and irreversible traps; meaning a direct relation to the hydrogen's initial state in the steel. In this research the trapping mechanism of LDS, exposed to different hydrogen charging environments, is analyzed by means of TDS. The TDS analysis was supported and confirmed by means of X-ray diffraction (XRD), hydrogen quantitative measurements and microstructural observations. It was found that gaseous charging (which produces lower hydrogen fugacity) creates ∼22% higher activation energy for hydrogen trapping compared with cathodic charging (which produces higher hydrogen fugacity). These results are due to the different effects on the hydrogen behavior in LDS which causes a major difference in the hydrogen contents and different hydrogen assisted phase transitions. The highest activation energy value in the cathodic charged sample was ascribed to the dominant phase transformation of γ → γ{sup ∗}, whereas in the gaseous charged sample it was ascribed to the dominant formation of intermetallic compound, sigma (σ). The relation between hydrogen distribution in LDS and hydrogen trapping mechanism is discussed in details. - Highlights: • The relation between hydrogen distribution and trapping in LDS is discussed. • Hydrogen's initial state in LDS causes different microstructural changes. • Gaseous charged LDS creates higher trapping energy compared to cathodic charged LDS. • The dominant phase transformation in

  1. Effect of W substitution for Mo on stress corrosion cracking behavior of 25Cr-7Ni duplex stainless steel

    International Nuclear Information System (INIS)

    Ha, Tae Hong; Kim, Kyoo Young

    1998-01-01

    The effect of W substitution for Mo in duplex stainless steel (DSS) was investigated with respect to microstructure and stress corrosion cracking behavior. Homogenizing treatment was performed at 1100.deg.C for 10 minutes, while aging treatment was performed at 900.deg.C with different holding times. In homogenized condition, regardless of W substitution, all the specimens had the nearly equal volume-ratio of ferrite and austenite, and had no secondary phase precipitation. On aging, the W modification on suppression of secondary phase precipitation was very effective. Total amount of secondary phase precipitates was greatly reduced in the W-modified DSS in the early stage of the ageing treatment comparing to the commercial grade DSS without W modification. However, this effect was reduced rapidly as the aging time increased. Stress corrosion cracking(SCC) was examined in boil-ing 42% MgCl 2 solution by slow strain rate test(SSRT) and constant load test (CLT). Under the homogenized condition, the beneficial effect of W was clearly observed at the low applied stress levels where the electrochemical action plays a dominant role. In the commercial grade DSS without W modification, the crack propagated in a trans-phase mode,whereas in the W-modified DSS, the crack propagated in a mixed mode of trans-phase and inter-phase due to barrier effect of austenite phase against crack growth. Under the aged condition, the signification improvement in SCC resistance of the aged DSS specimens with W modification resulted from increase in toughness due to a relatively small amount of the brittle secondary phase precipitates. However, the cracks propagated in a trans-phase mode in the DSS specimens regardless of W modification

  2. Search for morphological parameters influential for prediction of the mechanical characteristics of an austeno-ferritic duplex stainless steel

    International Nuclear Information System (INIS)

    Messiaen, L.

    1997-01-01

    Duplex stainless steels are commonly used (among others in nuclear industry) for their good properties. However these steels may 'age' in service condition at high temperatures. As their mechanical properties (Charpy impact toughness, resistance to ductile tearing) are often very scattered and tend to decrease after ageing, it has become essential to predict them with high precision. For this, we propose to explain a part of the scattering of the mechanical properties with measurable parameters in relation with the particularly complicated two-phase morphology. The two-phase and bi-percolated morphology of the ferrite and austenite phases is first characterised from the observation of 2D images and from the reconstitution of a 3D image. At the same time we precise the genesis of the formation's mechanisms of the structure (germination and growth of the austenitic phase in the solidified ferri tic one) in relation with the literature. The morphological characteristics so observed corresponding with classical notions of mathematical morphology, - size, covariance, connexity -, we use morphological operators to measure morphological variables by image analysis. We establish then a link between toughness and a parameter measuring fineness of the morphology. The lack of data for very aged steels prevent us from proposing a model of toughness which could take this parameter into consideration at these ageing states, for which it is properly the more crucial to obtain specially precise predictions. A mathematical mo del of the 3D structure of the steel is finally proposed. We choose an homogeneous Markov chain of 3D spatial processes, whose evolution in time mimes the solidification. The morphology of the microstructure is so summarised with 8 parameters. This model is liable to be coupled with a model of toughness, for which it would so enlarge the possibilities of prediction. It could also be used to simulate subsequently the damage and the rupture of two

  3. On the S-phase formation and the balanced plasma nitriding of austenitic-ferritic super duplex stainless steel

    Science.gov (United States)

    de Oliveira, Willian R.; Kurelo, Bruna C. E. S.; Ditzel, Dair G.; Serbena, Francisco C.; Foerster, Carlos E.; de Souza, Gelson B.

    2018-03-01

    The different physical responses of austenite (γ) and ferrite (α) iron structures upon nitriding result in technical challenges to the uniform modification of α-γ materials, as the super duplex stainless steel (SDSS). The effects of voltage (7-10 kV), frequency and pulse width on the nitrogen plasma immersion ion implantation of SDSS (α ∼ 56%, γ ∼ 44%) were investigated, correlated with structural, morphological and mechanical analyses. By controlling the treatment power, temperatures ranged from 292 °C to 401 °C. Despite the overall increase in hardness for any of the employed parameters (from ∼6 GPa to ∼15 GPa), the structure of individual grains was strikingly dissimilar at the same temperatures, depending on the energetic conditions of implantation. Modified-α grains containing iron nitrides (ε-Fe2-3N, γ‧ -Fe4N) presented intense brittleness, whereas the expanded phase γN (S-phase) laid principally in modified-γ grains, exhibiting ductile-like deformation features and thicker layers. The γN was the dominant phase in both α-γ grains at ∼401 °C, providing them with balanced structure and mechanical behavior. These phenomena corroborate with γN as mediator of the process, through a mechanism involving the nitrogen-promoted ferrite to austenite conversion and nitrides dissolution at high temperatures. An approximately linear correlation of the γN content with respect to the ion energy per pulse was demonstrated, which properly embodies limiting effects to the treatment. This can be a parameter for the α-γ steel surface modification, consisting in a better adjustment to obtain more precise control along with temperature.

  4. Effect of Different Chromium Additions on the Microstructure and Mechanical Properties of Multipass Weld Joint of Duplex Stainless Steel

    Science.gov (United States)

    Kang, Dong Hoon; Lee, Hae Woo

    2012-12-01

    The correlation between the mechanical properties and ferrite volume fraction (approximately 40, 50, and 60 Ferrite Number [FN]) in duplex stainless steel weld metals were investigated by changing the Cr content in filler wires with a flux-cored arc-welding (FCAW) process. The interpass temperature was thoroughly maintained under a maximum of 423 K (150 °C), and the heat input was also sustained at a level under 15 KJ/cm in order to minimize defects. The microstructure examination demonstrated that the δ-ferrite volume fraction in the deposited metals increased as the Cr/Ni equivalent ratio increased, and consequently, chromium nitride (Cr2N) precipitation was prone to occur in the ferrite domains due to low solubility of nitrogen in this phase. Thus, more dislocations are pinned by the precipitates, thereby lowering the mobility of the dislocations. Not only can this lead to the strength improvement, but also it can accentuate embrittlement of the weld metal at subzero temperature. Additionally, the solid-solution strengthening by an increase of Cr and Mo content in austenite phase depending on the reduction of austenite proportion also made an impact on the increase of the tensile and yield strength. On the other hand, the impact test (at 293 K, 223 K, and 173 K [20 °C, -50 °C, and -100 °C]) showed that the specimen containing about 40 to 50 FN had the best result. The absorbed energy of about 40 to 50 J sufficiently satisfied the requirements for industrial applications at 223 K (-50 °C), while the ductile-to-brittle transition behavior exhibited in weldment containing 60 FN. As the test temperature decreased under 223 K (-50 °C), a narrow and deep dimple was transformed into a wide and shallow dimple, and a significant portion of the fracture surface was occupied by a flat cleavage facet with river patterns.

  5. Effect of ageing on phase evolution and mechanical properties of a high tungsten super-duplex stainless steel

    International Nuclear Information System (INIS)

    Akisanya, Alfred R.; Obi, Udoka; Renton, Neill C.

    2012-01-01

    Highlights: ► Secondary phases precipitate in a high tungsten SDSS aged between 700 and 900 °C. ► The volume fraction of the sigma phase increases as the holding time increases. ► The evolution of the sigma phase agrees with Johnson–Mehl–Avrami kinetic model. ► The secondary phases enhance the Young's modulus, hardness and strength. ► The ductility decreased significantly with increasing amount of sigma phase. - Abstract: The effect of ageing temperature and holding time on the precipitation of secondary phases and the mechanical properties of a 25Cr–6.7Ni–0.32N–3.0Mo–2.5W super duplex stainless steel is examined. The ageing temperature was varied from 600 to 900 °C and the holding time was varied from 1 to 240 min. Two types of Cr and Mo enriched intermetallic phases, sigma (σ) and chi (χ), were found to precipitate preferentially at the ferrite/austenite interface and within the ferrite grain. The precipitation of the χ-phase occurred preferentially before the σ-phase. The concentration of these secondary phases, which was quantified by a combination of microscopy and image analysis, increases with increasing ageing temperature and holding time, leading to significant reduction in the uniform strain and enhancement of the modulus, hardness and yield and tensile strengths. The measured concentration of the precipitated sigma phase is in agreement with the prediction by the Johnson–Mehl–Avrami kinetic model.

  6. Methodology for calculating the thickness free of sigma phase in duplex stainless steels large section parts during hiperquenching; Metodologia para el calculo de espesores limite libres de fase sigma durante el hipertemple en piezas de aceros duplex de gran seccion

    Energy Technology Data Exchange (ETDEWEB)

    Jimbert, P.; Guraya, T.; Torregary, A.; Bravo, P.

    2013-06-01

    To achieve the mechanical properties and corrosion resistance desired by duplex stainless steels used by the petrochemical and nuclear industry, parts are subjected to a hiperquenching heat treatment from about 1050 degree centigrade. This avoids the risk of intermetallic precipitation which drastically reduces the properties of these materials. However with increasing depth to which the deposits are present, the thicknesses for such pipes have been increased, resulting in higher levels of demand on all its manufacturing process, including the heat treatment. To avoid the precipitation of intermetallic phases such as sigma phase it is necessary to know the cooling profile in the center of the work piece and for this purpose to know the value of the Surface Heat Transfer Coefficient (h) is essential. This coefficient changes during the hiperquenching and its value is determined experimentally as it depends on several process parameters. Studies reveal that its value is stabilized within a few seconds. We can then assume that to know the cooling profile in the center of large sections it is only necessary to know the stabilized value of h. However, all the studies found in the literature are referred to diameters smaller than 100 mm. This paper has developed a methodology to predict the precipitation of intermetallic phases in duplex stainless steel parts with large thicknesses in industrial facilities from the calculation of h. This methodology allows us to calculate the cooling profiles without wasting any work piece using one or more sensorized patterns with thermocouples and a subsequent simulation with ANSYS. (Author)

  7. Low temperature plasma carburizing of AISI 316L austenitic stainless steel and AISI F51 duplex stainless steel Cementação sob plasma à baixa temperatura do aço inoxidável austenítico AISI 316L e do aço inoxidável duplex AISI F51

    OpenAIRE

    Carlos Eduardo Pinedo; André Paulo Tschiptschin

    2013-01-01

    In this work an austenitic AISI 316L and a duplex AISI F51 (EN 1.4462) stainless steel were DC-Plasma carburized at 480ºC, using CH4 as carbon carrier gas. For the austenitic AISI 316L stainless steel, low temperature plasma carburizing induced a strong carbon supersaturation in the austenitic lattice and the formation of carbon expanded austenite (γC) without any precipitation of carbides. The hardness of the carburized AISI 316L steel reached a maximum of 1000 HV due to ∼13 at% c...

  8. The strength evaluation and σ-phase aging behavior of cast stainless steel

    International Nuclear Information System (INIS)

    Kwon, Jae Do; Park, Joong Cheul; Lee, Woo Ho; Jang, Sun Sik

    1999-01-01

    σ-phase of cast stainless steel(CF8M) was artificially precipitated by means of thermal aging at 700 deg C with various holding time (0.33, 5, 15, 50 and 150 hrs) to evaluate the behavior of thermal aging status of strength change. The structure observation, hardness test, tensile test, impact test and fatigue crack growth rates test for as-received and degraded material were also performed to evaluate static strength, toughness and fatigue crack growth behavior corresponding to the aging condition of CF8M. The results showed that the area fraction of σ-phase and hardness value increased with thermal aging time. But, for the impact values, upper shelf energy decreased and fatigue crack growth rates increased with σ-phase aging progressed than that of virgin material

  9. Properties of cast Ti-stabilised stainless steel after long-term ageing

    International Nuclear Information System (INIS)

    Ehrnsten, U.; Karjalainen-Roikonen, P.; Nenonen, P.; Ahlstrand, R.; Hietanen, O.; Timofeev, B.T.; Bloomin, A.A.

    2000-01-01

    Mechanical properties and microstructure are studied and compared for two kinds of specimens of cast Ti-stabilized stainless steel 08Kh18N10T used for manufacturing of valves and pumps in nuclear power plants. One set of specimens represents the main gate valve material after 106000 h (∼ 12 years) operation at 270 deg C. The comparison is made with reference specimens in as-fabricated state. The results of impact tests, hardness measurements and microscopic examination show that 12 year operation gives rise to the shift of ductile-brittle transition temperature to higher values (from - 68 deg C - 103 deg C). The microstructure of both materials is similar. The microhardness of δ-ferrite in the steel after long-term operation is slightly higher [ru

  10. Properties of cast CF-8 stainless-steel weldments at cryogenic temperatures

    International Nuclear Information System (INIS)

    Chow, J.G.Y.; Klamut, C.J.

    1981-01-01

    ISABELLE is a 400 x 400 GeV proton-proton colliding beam accelerator now under construction at Brookhaven National Laboratory. The beams will be guided and focused by superconducting magnets. A total of 722 dipole beam bending magnets and 280 quadrupole beam focusing magnets are required. Centrifugally cast CF-8 stainless steel tubes were selected to provide a rigid support and to house the superconducting magnet assembly. The selection of this material for the support tubes is discussed by Dew-Hughes and Lee. Their study indicates that the presence of delta ferrite strengthens the material but causes a decrease in ductility if the ferrite content is greater than 10%. Brown and Tobler found that the fracture toughness is also decreased as the delta ferrite content is increased

  11. Microstructural study of thermally aged duplex stainless steel deformation and fracture modes

    International Nuclear Information System (INIS)

    Verhaeghe, B.

    1996-01-01

    The aim of this work is to study the micro mechanisms of deformation and rupture of an austeno ferritic stainless steel (Z 3 CND 22-10 M) with 33 % of ferrite. It is studied after ageing 1 000 h at 400 deg. C and 8 000 h at 350 deg. C and compared to the 'as received' state. During ageing the ferritic phase undergoes microstructural evolutions which affects its properties. The two ageing treatments lead to roughly the same level of embrittlement. Microstructural characterisation shows that both phases percolate and exhibit orientation relationships close to Kurdjumov-Sachs ones. Mechanical properties of the steel were characterised for different ageing treatments at room temperature and at 320 deg. C. The interface is particularly strong and ensures the load transfer to ferrite even if this phase contains cleavage cracks. Moreover the interface does not oppose slip transmission which is instead controlled by localised glide in the ferritic phase. If activated slip systems of austenite are common with ferrite, slip transmission from austenite to ferrite indeed occurs through the=e interface. If they are not common, dislocations cross-slip back into the austenite. At 320 deg. C cross-slip occurs even far from the interface. Damage starts by nucleation in ferrite of cleavage cracks which propagate between austenite islands. Crack propagation is controlled by stretching of austenite ligaments. The material breaks by ductile tearing of austenite islands when the crack eventually percolates in the ferritic phase. The ductility of the material can be correctly describer using a simple model that takes into account the tearing-off the ductile-phase. (author)

  12. Influence of the nitrogen gas addition in the Ar shielding gas on the erosion-corrosion of tube-to-tube sheet welds of hyper duplex stainless steel

    International Nuclear Information System (INIS)

    Kim, Hye-Jin; Jeon, Soon-Hyeok; Kim, Soon-Tae; Lee, In-Sung; Park, Yong-Soo

    2014-01-01

    Duplex stainless steels with nearly equal fraction of the ferrite(α) phase and austenite(γ) phase have been increasingly used for various applications such as power plants, desalination facilities due to their high resistance to corrosion, good weldability, and excellent mechanical properties. Hyper duplex stainless steel (HDSS) is defined as the future duplex stainless steel with a pitting resistance equivalent (PRE= wt.%Cr+3.3(wt.%Mo+0.5wt.%W)+30wt.%N) of above 50. However, when HDSS is welded with gas tungsten arc (GTA), incorporation of nitrogen in the Ar shielding gas are very important because the volume fraction of α-phase and γ-phase is changed and harmful secondary phases can be formed in the welded zone. In other words, the balance of corrosion resistance between two phases and reduction of Cr 2 N are the key points of this study. The primary results of this study are as follows. The addition of N 2 to the Ar shielding gas provides phase balance under weld-cooling conditions and increases the transformation temperature of the α-phase to γ-phase, increasing the fraction of γ-phase as well as decreasing the precipitation of Cr2N. In the anodic polarization test, the addition of nitrogen gas in the Ar shielding gas improved values of the electrochemical parameters, compared to the Pure Ar. Also, in the erosion-corrosion test, the HDSS welded with shielding gas containing N 2 decreased the weight loss, compared to HDSS welded with the Ar pure gas. This result showed the resistance of erosion-corrosion was increased due to increasing the fraction of γ-phase and the stability of passive film according to the addition N 2 gas to the Ar shielding gas. As a result, the addition of nitrogen gas to the shielding gas improved the resistance of erosion-corrosion

  13. Investigation of the Weld Properties of Dissimilar S32205 Duplex Stainless Steel with AISI 304 Steel Joints Produced by Arc Stud Welding

    Directory of Open Access Journals (Sweden)

    Aziz Barış Başyiğit

    2017-03-01

    Full Text Available UNS S32205 duplex stainless steel plates with a thickness of 3 mm are arc stud welded by M8 × 40 mm AISI 304 austenitic stainless steel studs with constant stud lifts in order to investigate the effects of welding arc voltages on mechanical and microstructural behaviors of the joints. As the welding arc voltage increases starting from 140 V, the tensile strength of the weldment also increases but the higher arc values results in more spatters around the weld seam up to 180 V. Conversely, the lower arc voltages causes poor tensile strength values to weldments. Tensile tests proved that all of the samples are split from each other in the welding zone but deformation occurs in duplex plates during the tensile testing of weldments so that the elongation values are not practically notable. The satisfactory tensile strength and bending values are determined by applying 180 volts of welding arc voltage according to ISO 14555 standard. Peak values of micro hardness occurred in weld metal most probably as a consequence of increasing heat input decreasing the delta ferrite ratios. As the arc voltage increases, the width of the heat affected zone increases. Coarsening of delta-ferrite and austenite grains was observed in the weld metal peak temperature zone but it especially becomes visible closer to the duplex side in all samples. The large voids and unwelded zones up to approximately 1 mm by length are observed by macro-structure inspections. Besides visual tests and micro-structural surveys; bending and microhardness tests with radiographic inspection were applied to samples for maintaining the correct welding parameters in obtaining well-qualified weldments of these two distinct groups of stainless steel materials.

  14. Microstructural evolution during aging at 800 °C and its effect on the magnetic behavior of UNS S32304 lean duplex stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Dille, J., E-mail: jdille@metalmat.ufrj.br [Metallurgical and Materials Engineering, COPPE - Federal University of Rio de Janeiro Cidade Universitária, Centro de Tecnologia, Bloco F, CEP 21941-914 Rio de Janeiro (Brazil); Areiza, M.C.L. [Laboratory of Nondestructive Testing, Corrosion and Welding, Department of Metallurgical and Materials Engineering, Federal University of Rio of Janeiro, CEP 21941-596 (Brazil); Tavares, S.S.M. [Universidade Federal Fluminense – Departamento de Engenharia Mecânica, Rua Passo da Pátria, 156, CEP 24210-240 Niterói (Brazil); Pereira, G.R.; De Almeida, L.H.; Rebello, J.M.A. [Metallurgical and Materials Engineering, COPPE - Federal University of Rio de Janeiro Cidade Universitária, Centro de Tecnologia, Bloco F, CEP 21941-914 Rio de Janeiro (Brazil)

    2017-03-15

    Duplex stainless steels are high strength and corrosion resistant alloys extensively used in chemical and petrochemical industries. However, exposition to temperatures in the range 300–1000 °C leads to precipitation of different phases having a detrimental effect on the mechanical properties and on the corrosion resistance of the alloy. In this work, the microstructural evolution during aging of a UNS S32304 lean duplex stainless steel was investigated by scanning electron microscopy, transmission electron microscopy and magnetic force microscopy. Formation of secondary austenite as well as Cr{sub 2}N and Cr{sub 23}C{sub 6} precipitation and, consequently, a decrease of ferrite volume fraction were observed. EDX analysis indicated that secondary austenite is depleted in chromium which is detrimental to the corrosion resistance of the alloy. A variation of magnetic properties and Eddy current measurement parameters during aging was simultaneously detected and can be explained by the decrease of ferrite volume content. Therefore, Eddy current non-destructive testing can be successfully applied to detect the formation of deleterious phases during aging. - Highlights: • Aging of UNS S32304 lean duplex stainless steel at 800 °C is investigated. • STEM reveals formation of Cr-depleted secondary austenite and precipitation of Cr{sub 23}C{sub 6} and Cr{sub 2}N. • Microstructural transformation occurs only during the first 30 min of aging. • Microstructural evolution during aging is correlated to magnetic properties evolution. • Eddy current testing permits to survey the formation of deleterious secondary austenite.

  15. Influence of the nitrogen gas addition in the Ar shielding gas on the erosion-corrosion of tube-to-tube sheet welds of hyper duplex stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Hye-Jin; Jeon, Soon-Hyeok; Kim, Soon-Tae; Lee, In-Sung; Park, Yong-Soo [Yonsei University, Seoul (Korea, Republic of)

    2014-03-15

    Duplex stainless steels with nearly equal fraction of the ferrite(α) phase and austenite(γ) phase have been increasingly used for various applications such as power plants, desalination facilities due to their high resistance to corrosion, good weldability, and excellent mechanical properties. Hyper duplex stainless steel (HDSS) is defined as the future duplex stainless steel with a pitting resistance equivalent (PRE= wt.%Cr+3.3(wt.%Mo+0.5wt.%W)+30wt.%N) of above 50. However, when HDSS is welded with gas tungsten arc (GTA), incorporation of nitrogen in the Ar shielding gas are very important because the volume fraction of α-phase and γ-phase is changed and harmful secondary phases can be formed in the welded zone. In other words, the balance of corrosion resistance between two phases and reduction of Cr{sub 2}N are the key points of this study. The primary results of this study are as follows. The addition of N{sub 2} to the Ar shielding gas provides phase balance under weld-cooling conditions and increases the transformation temperature of the α-phase to γ-phase, increasing the fraction of γ-phase as well as decreasing the precipitation of Cr2N. In the anodic polarization test, the addition of nitrogen gas in the Ar shielding gas improved values of the electrochemical parameters, compared to the Pure Ar. Also, in the erosion-corrosion test, the HDSS welded with shielding gas containing N{sub 2} decreased the weight loss, compared to HDSS welded with the Ar pure gas. This result showed the resistance of erosion-corrosion was increased due to increasing the fraction of γ-phase and the stability of passive film according to the addition N{sub 2} gas to the Ar shielding gas. As a result, the addition of nitrogen gas to the shielding gas improved the resistance of erosion-corrosion.

  16. Characterization of duplex stainless steels by TEM [transmission electron microscopy], SANS [small-angle neutron scattering], and APFIM [atom-probe field ion microscopy] techniques

    International Nuclear Information System (INIS)

    Chung, H.M.; Chopra, O.K.

    1987-06-01

    Results are presented of complementary characterization of aged duplex stainless steels by advanced metallographic techniques, including transmission and high-voltage electron microscopies; small-angle neutron scattering; and atom-probe field ion microscopy. On the basis of the characterization, the mechanisms of aging embrittlement have been shown to be associated with the precipitation of Ni- and Si-rich G phase and Cr-rich α' in the ferrite, and M 23 C 6 carbides on the austenite-ferrite phase boundaries. 19 refs., 19 figs., 1 tab

  17. A study on the mechanism of stress corrosion cracking of duplex stainless steels in hot alkaline-sulfide solution

    Science.gov (United States)

    Chasse, Kevin Robert

    Duplex stainless steels (DSS) generally have superior strength and corrosion resistance as compared to most standard austenitic and ferritic stainless grades owing to a balanced microstructure of austenite and ferrite. As a result of having favorable properties, DSS have been selected for the construction of equipment in pulp and paper, chemical processing, nuclear, oil and gas as well as other industries. The use of DSS has been restricted in some cases because of stress corrosion cracking (SCC), which can initiate and grow in either the ferrite or austenite phase depending on the environment. Thorough understanding of SCC mechanisms of DSS in chloride- and hydrogen sulfide-containing solutions has been useful for material selection in many environments. However, understanding of SCC mechanisms of DSS in sulfide-containing caustic solutions is limited, which has restricted the capacity to optimize process and equipment design in pulp and paper environments. Process environments may contain different concentrations of hydroxide, sulfide, and chloride, altering corrosion and SCC susceptibility of each phase. Crack initiation and growth behavior will also change depending on the relative phase distribution and properties of austenite and ferrite. The role of microstructure and environment on the SCC of standard grade UNS S32205 and lean grade UNS S32101 in hot alkaline-sulfide solution were evaluated in this work using electrochemical, film characterization, mechanical testing, X-ray diffraction, and microscopy techniques. Microstructural aspects, which included residual stress state, phase distribution, phase ratio, and microhardness, were related to the propensity for SCC crack initiation in different simulated alkaline pulping liquors at 170 °C. Other grades of DSS and reference austenitic and superferritic grades of stainless steel were studied using exposure coupons for comparison to understand compositional effects and individual phase susceptibility

  18. The Effect of Si and Mn on Microstructure and Selected Properties of Cr-Ni Stainless Steels

    Directory of Open Access Journals (Sweden)

    Kalandyk B.

    2017-03-01

    Full Text Available Cast stainless steel of the Cr-Ni duplex type is used, among others, for the cast parts of pumps and valves handling various chemically aggressive media. Therefore, the main problem discussed in this article is the problem of abrasion wear resistance in a mixture of SiC and water and resistance to electrochemical corrosion in a 3% NaCl-H2O solution of selected cast steel grades, i.e. typical duplex cast steel, high silicon and manganese duplex cast steel, and Cr-Ni austenitic cast steel (type AISI 316L. The study shows that the best abrasion wear resistance comparable to Ni-Hart cast iron was obtained in the cast duplex steel, where Ni was partially replaced with Mn and N. This cast steel was also characterized by the highest hardness and matrix microhardness among all the tested cast steel grades. The best resistance to electrochemical corrosion in 3% NaCl-H2O solution showed the cast duplex steel with high content of Cr, Mo and N. The addition of Ni plays rather insignificant role in the improvement of corrosion resistance of the materials tested.

  19. Corrosion of stainless steel grades in molten NaOH/KOH eutectic at 250 C: AISI304 austenitic and 2205 duplex

    Energy Technology Data Exchange (ETDEWEB)

    Bozzini, B.; Bogani, F.; Scarselli, G. [Dipartimento di Ingegneria dell' Innovazione, Universita del Salento, Via per Monteroni, 73100 Lecce (Italy); Barella, S.; Boniardi, M. [Dipartimento di Meccanica, Politecnico di Milano, via La Masa 34, 20156 Milano (Italy); Giovannelli, G.; Natali, S. [Dipartimento DICMA, Universita di Roma ' ' La Sapienza' ' , via Eudossiana 18, 00184 Roma (Italy)

    2012-11-15

    The present paper focuses on the corrosion of an austenitic (AISI304) and a duplex (2205) stainless steel grade in molten KOH/NaOH 50 w/o eutectic at 250 C. Experimental activities have been performed consisting in electrochemical measurements (linear sweep voltammetry and electrochemical impedance spectrometry) complemented by metallographic (in-plane and cross-sectional SEM micrography), structural (X-ray diffractometry) and compositional (EDX line-profiles) characterisation of the materials attacked under electrochemically controlled conditions. Electrochemical measurements have shown that AISI304 exhibits a passivating behaviour, characterised by two passivation peaks and a transpassive threshold, while duplex, does not yield a clear indication of passivation. AISI304 was found to fail by intergranular corrosion and to be covered in both passive and transpassive conditions, by an incoherent scale, containing electrolyte species. Duplex samples, instead tends to fail by homogeneous attack and exhibit a range of scale structures, depending on the applied potential. (Copyright copyright 2012 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

  20. Corrosion Properties of Duplex Stainless Steels - STS329LD and STS329J3L - for the Seawater Systems in Nuclear Power Plant

    International Nuclear Information System (INIS)

    Chang, Hyun Young; Park, Heung Bae; Kim, Young Sik; Ahn, Sang Kon; Jang, Yoon Young

    2011-01-01

    Lean duplex stainless steels have been developed in Korea for the purpose of being used in the seawater systems of industry. There are also many important seawater systems in nuclear power plants. These systems supply seawater to cooling water condenser tubes, heat exchanger tubes, related pipes and chlorine injection systems. The flow velocity of some part of seawater systems in nuclear power plants is high and damages of components from corrosion are severe. The considered lean duplex stainless steels are STS329LD (20.3Cr-2.2Ni-1.4Mo) and STS329J3L (22.4Cr-5.7Ni-3Mo) and PRENs of them are 29.4 and 37.3 respectively. Physical, mechanical and micro-structural properties of them are evaluated, and electrochemical corrosion resistance is measured quantitatively in NaCl solution. Critical Pitting Temperatures (CPT)s are measured on these alloys and pit depths are evaluated using laser microscope. Long period field tests on these alloys are now being performed, and some results are going to be presented in the following study

  1. Static tensile deformation behavior of a lean duplex stainless steel studied by in situ neutron diffraction and synchrotron radiation white x-rays

    International Nuclear Information System (INIS)

    Tsuchida, Noriyuki; Kawahata, Taiji; Ishimaru, Eiichiro; Takahashi, Akihiko; Suzuki, Hiroshi; Shobu, Takahisa

    2013-01-01

    To investigate the tensile deformation behavior of a lean duplex stainless steel (S32101) from the viewpoints of plastic deformability among phases or grains, we performed static tensile tests, in situ neutron diffraction, and white x-ray diffraction experiments at room temperature. In the static tensile tests, the S32101 steel displayed a larger uniform elongation and a better tensile strength-uniform elongation balance than a commercial SUS329J4L duplex stainless steel. A larger uniform elongation of S32101 is associated with the macroscopic work hardening behavior that a work hardening rate higher than the flow stress can maintain up until high true strains. From the experimental results of synchrotron radiation white x-ray diffraction experiments, the hard phase of S32101 was changed from the ferrite (α) phase to austenite (γ) one during tensile deformation. This led to a larger stress partitioning between the phases at the latter stage of deformation. From the experimental results of in situ neutron diffraction, it was found that the stress partitioning of the γ phase in the S32101 was the largest among the present results. Therefore, the larger work hardening rate of S32101 can be explained by the large stress partitioning of the γ phase, that between γ and α phases and γ volume fraction. (author)

  2. Hot-Dip Aluminizing on AISI F55–UNS S32760 Super Duplex Stainless Steel Properties: Effect of Thermal Treatments

    Directory of Open Access Journals (Sweden)

    Andrea Francesco Ciuffini

    2017-11-01

    Full Text Available The behavior of super duplex stainless steels AISI F55-UNS S32760 in hot-dip aluminizing process has been studied, investigating the influence of cold working and of different initial microstructures obtained through a preliminary thermal treatment. The microstructural features examined are the secondary austenite precipitation, the static recovery of ferrite and the thermal dissolution of austenite within ferritic matrix. The hot-dip aluminizing temperature has been optimized through sessile drop tests. The treatment has been performed at 1100 °C for 300 s, 900 s and 2700 s. A strong chemical interaction occurs, generating intermetallic compounds at the interface. Molten aluminum interacts exclusively with the ferritic phase due to its much higher diffusivity in this phase coupled with its marked ferrite-stabilizer behavior. Thus, the influence of cold working is not remarkable, since the strains are mainly allocated by austenitic phase. The diffusivity of aluminum increases due to lattice defects thermally generated and, mainly, to influence given by grain boundaries, multiplied by secondary austenite precipitation, which act as short-circuit diffusion paths. Ni and Cr contents in the ferritic matrix have an influence but not highly relevant. Then, the best starting condition of the super duplex stainless steel substrates, to obtain a thick interfacial layer, are the thermal annealing at 1080 °C for 360 s/mm after a solution thermal treatment at 1300 °C for 60 s/mm.

  3. Transformation and Precipitation Reactions by Metal Active Gas Pulsed Welded Joints from X2CrNiMoN22-5-3 Duplex Stainless Steels.

    Science.gov (United States)

    Utu, Ion-Dragos; Mitelea, Ion; Urlan, Sorin Dumitru; Crăciunescu, Corneliu Marius

    2016-07-21

    The high alloying degree of Duplex stainless steels makes them susceptible to the formation of intermetallic phases during their exposure to high temperatures. Precipitation of these phases can lead to a decreasing of the corrosion resistance and sometimes of the toughness. Starting from the advantages of the synergic Metal Active Gas (MAG) pulsed welding process, this paper analyses the structure formation particularities of homogeneous welded joints from Duplex stainless steel. The effect of linear welding energy on the structure morphology of the welded joints was revealed by macro- and micrographic examinations, X-ray energy dispersion analyses, measurements of ferrite proportion and X-ray diffraction analysis. The results obtained showed that the transformation of ferrite into austenite is associated with the chromium, nickel, molybdenum and nitrogen distribution between these two phases and their redistribution degree is closely linked to the overall heat cycle of the welding process. The adequate control of the energy inserted in the welded components provides an optimal balance between the two microstructural constituents (Austenite and Ferrite) and avoids the formation of undesirable intermetallic phases.

  4. Effect of Dynamic Reheating Induced by Weaving on the Microstructure of GTAW Weld Metal of 25% Cr Super Duplex Stainless Steel Weld Metal

    Directory of Open Access Journals (Sweden)

    Hee-Joon Sung

    2017-11-01

    Full Text Available The importance of the additional growth and/or transformation of the austenite phase that occurs in weld metals of super duplex stainless steel upon reheating is known. However, the effects have not been fully investigated, especially with respect to reheating induced by weaving during single-pass welding. In this work, bead-on-pipe gas tungsten arc welding (GTAW was conducted on super duplex stainless steel to understand the effect of weaving on the microstructure of weld metal. Microstructural analysis, electron backscatter diffraction (EBSD, and focused ion beam transmission electron microscopy (FIB-TEM were carried out to investigate the relationship between weaving and microstructural change. The weaving of GTAW produced a dynamic reheated area just before the weld bead during welding. It was revealed that extensive reheated weld existed even after one welding pass, and that the content of the austenite phase in the reheated area was higher than that in the non-reheated area, indicating the existence of a large quantity of intragranular austenite phase. In addition, the Cr2N content in the reheated area was lower than that in the non-reheated area. This reduction of Cr2N was closely related to the reheating resulting from weaving. TEM analysis revealed that Cr2N in the non-reheated area was dispersed following heating and transformed to secondary austenite.

  5. Transformation and Precipitation Reactions by Metal Active Gas Pulsed Welded Joints from X2CrNiMoN22-5-3 Duplex Stainless Steels

    Directory of Open Access Journals (Sweden)

    Ion-Dragos Utu

    2016-07-01

    Full Text Available The high alloying degree of Duplex stainless steels makes them susceptible to the formation of intermetallic phases during their exposure to high temperatures. Precipitation of these phases can lead to a decreasing of the corrosion resistance and sometimes of the toughness. Starting from the advantages of the synergic Metal Active Gas (MAG pulsed welding process, this paper analyses the structure formation particularities of homogeneous welded joints from Duplex stainless steel. The effect of linear welding energy on the structure morphology of the welded joints was revealed by macro- and micrographic examinations, X-ray energy dispersion analyses, measurements of ferrite proportion and X-ray diffraction analysis. The results obtained showed that the transformation of ferrite into austenite is associated with the chromium, nickel, molybdenum and nitrogen distribution between these two phases and their redistribution degree is closely linked to the overall heat cycle of the welding process. The adequate control of the energy inserted in the welded components provides an optimal balance between the two microstructural constituents (Austenite and Ferrite and avoids the formation of undesirable intermetallic phases.

  6. Effect of welding process on the microstructure and properties of dissimilar weld joints between low alloy steel and duplex stainless steel

    Science.gov (United States)

    Wang, Jing; Lu, Min-xu; Zhang, Lei; Chang, Wei; Xu, Li-ning; Hu, Li-hua

    2012-06-01

    To obtain high-quality dissimilar weld joints, the processes of metal inert gas (MIG) welding and tungsten inert gas (TIG) welding for duplex stainless steel (DSS) and low alloy steel were compared in this paper. The microstructure and corrosion morphology of dissimilar weld joints were observed by scanning electron microscopy (SEM); the chemical compositions in different zones were detected by energy-dispersive spectroscopy (EDS); the mechanical properties were measured by microhardness test, tensile test, and impact test; the corrosion behavior was evaluated by polarization curves. Obvious concentration gradients of Ni and Cr exist between the fusion boundary and the type II boundary, where the hardness is much higher. The impact toughness of weld metal by MIG welding is higher than that by TIG welding. The corrosion current density of TIG weld metal is higher than that of MIG weld metal in a 3.5wt% NaCl solution. Galvanic corrosion happens between low alloy steel and weld metal, revealing the weakness of low alloy steel in industrial service. The quality of joints produced by MIG welding is better than that by TIG welding in mechanical performance and corrosion resistance. MIG welding with the filler metal ER2009 is the suitable welding process for dissimilar metals jointing between UNS S31803 duplex stainless steel and low alloy steel in practical application.

  7. Characterization of weld strength and impact toughness in the multi-pass welding of super-duplex stainless steel UNS 32750

    International Nuclear Information System (INIS)

    Devendranath Ramkumar, K.; Thiruvengatam, G.; Sudharsan, S.P.; Mishra, Debidutta; Arivazhagan, N.; Sridhar, R.

    2014-01-01

    Highlights: • Effect of filler metals on the weldability of super-duplex stainless steel plates. • Contemplative explanations on the metallurgical and mechanical properties of the weldments. • Enhanced mechanical properties of the welds at ambient room temperature. - Abstract: This paper investigates the weldability, metallurgical and mechanical properties of the UNS 32750 super-duplex stainless steels joints by Gas Tungsten Arc Welding (GTAW) employing ER2553 and ERNiCrMo-4 filler metals. Impact and tensile studies envisaged that the weldments employing ER2553 exhibited superior mechanical properties compared to ERNiCrMo-4 weldments. Microstructure studies performed using optical and SEM analysis clearly exhibited the different forms of austenite including widmanstatten austenite on the weld zone employing ER2553 filler. Also the presented results clearly reported the effect of filler metals on strength and toughness during the multi-pass welding. This research article addressed the improvement of tensile and impact strength using appropriate filler wire without obtaining any deleterious phases

  8. Effect of shot peening treatment in the behavior of residual stress in duplex stainless steel during medium cycle fatigue; Efeito do tratamento de shot peening no comportamento das tensoes residuais em aco inoxidavel duplex durante fadiga de medio ciclo

    Energy Technology Data Exchange (ETDEWEB)

    Pedrosa, Peter D.S.; Rebello, Joao Marcos A. [Coordenacao dos Programas de Pos-Graduacao de Engenharia (PEMM/COPPE/UFRJ), Rio de Janeiro, RJ (Brazil). Programa de Engenharia Metalurgica e de Materiais; Fonseca, Maria P. Cindra, E-mail: mcindra@vm.uff.b [Universidade Federal Fluminense (PGMEC/UFF), Niteroi, RJ (Brazil). Escola de Engenharia. Programa de Pos-Graduacao em Engenharia Mecanica

    2010-07-01

    The lifetime of duplex stainless steel parts experiencing cyclic fatigue is directly influenced by the residual stresses present in the ferrite and austenite phases. The motivation for this work was to analyze the behaviour of the residual stresses fields introduced by shot peening treatment in both phases, in the sample surface as in the subsurface layers, in low fatigue cycles, using the X-rays diffraction technique. The results shows that the compressive residual stresses introduced by the shot peening treatment in both phases improved fatigue life of the material. However, the cyclical loads produce partial or total relief in these residual stresses fields. It was verified that the shot peening process induced the formation of microcracks only in the ferrite phase. The largest variations in the total compressive residual stresses fields also occurred in this phase. The samples surfaces were analyzed by scanning electron microscopy. (author)

  9. Development of Stronger and More Reliable Cast Austenitic Stainless Steels (H-Series) Based on Scientific and Design Methodology

    Energy Technology Data Exchange (ETDEWEB)

    Pankiw, Roman I; Muralidharan, G. (Murali); Sikka, Vinod K.

    2006-06-30

    The goal of this project was to increase the high-temperature strength of the H-Series of cast austenitic stainless steels by 50% and the upper use temperature by 86 to 140 degrees fahrenheit (30 to 60 degrees celsius). Meeting this goal is expected to result in energy savings of 35 trillion Btu/year by 2020 and energy cost savings of approximately $230 million/year. The higher-strength H-Series cast stainless steels (HK and HP type) have applications for the production of ethylene in the chemical industry, for radiant burner tubes and transfer rolls for secondary processing of steel in the steel industry, and for many applications in the heat treating industry, including radiant burner tubes. The project was led by Duraloy Technologies, Inc., with research participation by Oak Ridge National Laboratory (ORNL) and industrial participation by a diverse group of companies.

  10. Prevention of burn-on defect on surface of hydroturbine blade casting of ultra-low-carbon refining stainless steel

    Directory of Open Access Journals (Sweden)

    Li Ling

    2008-08-01

    Full Text Available The burn-on sand is common surface defect encountered in CO2-cured silicate-bonded sand casting of hydroturbine blade of ultra-low-carbon martensitic stainless steel, its feature, causes and prevention measures are presented in this paper. Experiments showed that the burn-on defect is caused by oxidization of chromium in the molten steel at high temperature and can be effectively eliminated by using chromium-corundum coating.

  11. Technical Letter Report on the Cracking of Irradiated Cast Stainless Steels with Low Ferrite Content

    Energy Technology Data Exchange (ETDEWEB)

    Chen, Y. [Argonne National Lab. (ANL), Argonne, IL (United States); Alexandreanu, B. [Argonne National Lab. (ANL), Argonne, IL (United States); Natesan, K. [Argonne National Lab. (ANL), Argonne, IL (United States)

    2014-11-01

    Crack growth rate and fracture toughness J-R curve tests were performed on CF-3 and CF-8 cast austenite stainless steels (CASS) with 13-14% of ferrite. The tests were conducted at ~320°C in either high-purity water with low dissolved oxygen or in simulated PWR water. The cyclic crack growth rates of CF-8 were higher than that of CF-3, and the differences between the aged and unaged specimens were small. No elevated SCC susceptibility was observed among these samples, and the SCC CGRs of these materials were comparable to those of CASS alloys with >23% ferrite. The fracture toughness values of unirradiated CF-3 were similar between unaged and aged specimens, and neutron irradiation decreased the fracture toughness significantly. The fracture toughness of CF-8 was reduced after thermal aging, and declined further after irradiation. It appears that while lowering ferrite content may help reduce the tendency of thermal aging embrittlement, it is not very effective to mitigate irradiation-induced embrittlement. Under a combined condition of thermal aging and irradiation, neutron irradiation plays a dominant role in causing embrittlement in CASS alloys.

  12. Cracking behavior of thermally aged and irradiated CF-8 cast austenitic stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Chen, Y., E-mail: Yiren_Chen@anl.gov [Argonne National Laboratory, 9700 S. Cass Ave, Argonne, IL 60439 (United States); Alexandreanu, B.; Chen, W.-Y.; Natesan, K. [Argonne National Laboratory, 9700 S. Cass Ave, Argonne, IL 60439 (United States); Li, Z.; Yang, Y. [University of Florida, Gainesville, FL 32611 (United States); Rao, A.S. [US Nuclear Regulatory Commission, 11545 Rockville Pike, Rockville, MD 20852 (United States)

    2015-11-15

    To assess the combined effect of thermal aging and neutron irradiation on the cracking behavior of CF-8 cast austenitic stainless steel, crack growth rate (CGR) and fracture toughness J-R curve tests were carried out on compact-tension specimens in high-purity water with low dissolved oxygen. Both unaged and thermally aged specimens were irradiated at ∼320 °C to 0.08 dpa. Thermal aging at 400 °C for 10,000 h apparently had no effect on the corrosion fatigue and stress corrosion cracking behavior in the test environment. The cracking susceptibility of CF-8 was not elevated significantly by neutron irradiation at 0.08 dpa. Transgranular cleavage-like cracking was the main fracture mode during the CGR tests, and a brittle morphology of delta ferrite was often seen on the fracture surfaces at the end of CGR tests. The fracture toughness J-R curve tests showed that both thermal aging and neutron irradiation can induce significant embrittlement. The loss of fracture toughness due to neutron irradiation was more pronounced in the unaged than aged specimens. After neutron irradiation, the fracture toughness values of the unaged and aged specimens were reduced to a similar level. G-phase precipitates were observed in the aged and irradiated specimens with or without prior aging. The similar microstructural changes resulting from thermal aging and irradiation suggest a common microstructural mechanism of inducing embrittlement in CF-8.

  13. Effect of Sintering Atmosphere and Solution Treatment on Density, Microstructure and Tensile Properties of Duplex Stainless Steels Developed from Pre-alloyed Powders

    Science.gov (United States)

    Murali, Arun Prasad; Mahendran, Sudhahar; Ramajayam, Mariappan; Ganesan, Dharmalingam; Chinnaraj, Raj Kumar

    2017-10-01

    In this research, Powder Metallurgy (P/M) of Duplex Stainless Steels (DSS) of different compositions were prepared through pre-alloyed powders and elemental powders with and without addition of copper. The powder mix was developed by pot mill for 12 h to obtain the homogeneous mixture of pre-alloyed powder with elemental compositions. Cylindrical green compacts with the dimensions of 30 mm diameter and 12 mm height were compacted through universal testing machine at a pressure level of 560 ± 10 MPa. These green compacts were sintered at 1350 °C for 2 h in hydrogen and argon atmospheres. Some of the sintered stainless steel preforms were solution treated at 1050 °C followed by water quenching. The sintered as well as solution treated samples were analysed by metallography examination, Scanning Electron Microscopy and evaluation of mechanical properties. Ferrite content of sintered and solution treated DSS were measured by Fischer Ferritoscope. It is inferred that the hydrogen sintered DSS depicted better density (94% theoretical density) and tensile strength (695 MPa) than the argon sintered steels. Similarly the microstructure of solution treated DSS revealed existence of more volume of ferrite grains than its sintered condition. Solution treated hydrogen sintered DSS A (50 wt% 316L + 50 wt% 430L) exhibited higher tensile strength of 716 MPa and elongation of 17%, which are 10-13% increment than the sintered stainless steels.

  14. Nano-scale study of phase separation in ferrite of long term thermally aged Mo-bearing duplex stainless steels - Atom probe tomography and Monte Carlo simulation

    International Nuclear Information System (INIS)

    Pareige, C.; Emo, J.; Pareige, P.; Saillet, S.; Domain, C.

    2015-01-01

    Duplex stainless steels (DSS), used in primary circuit of Pressurised Water Reactor (PWR), are prone to thermal ageing at service temperature, typically between 286 and 323 C. degrees. This ageing is due to the ferrite decomposition via two kinds of phase transformations: spinodal decomposition into Fe rich α zones and Cr rich α' zones and precipitation of G-phase enriched in Ni, Si, Mn and Mo. It has been shown by atom probe tomography (APT) that the G-phase particles form at the interface between α and α' regions thereby demonstrating that α-α' decomposition and G-phase precipitation are highly dependent. The synergy between the two decomposition processes should be related to both the thermodynamics of the system and the diffusion mechanisms active during ageing. This can be studied by atomistic kinetic Monte Carlo (AKMC) with a model that can reproduce the phase transformations which take place in ferrite of duplex stainless steels. This paper presents the first simulations of the kinetics of spinodal decomposition and G-phase precipitation occurring in ferrite of duplex stainless steels. The kinetics was simulated using a simple but effective atomic kinetic Monte Carlo model in a ternary alloy. The simulations reproduced the α/α' spinodal structure with precipitates at the α/α' interface. The comparison of simulated results with experiments shows that the simulations quantitatively reproduce the kinetics of phase transformation and the synergy observed experimentally between the spinodal decomposition and G-phase precipitation: the time evolution of the wavelength of the spinodal decomposition and the radius of G-phase precipitates were quantitatively reproduced. The simulations endorse the assumption that G-phase precipitation mainly results from the rejection of G-formers from α and α' domains. By following the vacancy pathway during simulation, we show that coarsening of the G-phase precipitates must proceed via

  15. In situ colonization of marine biofilms on UNS S32760 duplex stainless steel coupons in areas with different water qualities: Implications for corrosion potential behavior

    Science.gov (United States)

    Messano, Luciana V. R. de; Ignacio, Barbara L.; Neves, Maria H. C. B.; Coutinho, Ricardo

    2014-09-01

    In the presence of biofilms, stainless steels (SS) exhibits an increase in corrosion potential, called ennoblement. In the present study, the corrosion potential ( E corr) behavior of the duplex SS UNS S32760 was recorded simultaneously with the in situ marine biofilm formation in two areas at Arraial do Cabo, Southeastern Brazil. The biofilm at Forno Harbor (an anthropogenically disturbed area) was characterized by higher relative abundances of Bacteria at day 2, followed by diatoms (especially Navicula sp.) on day 10 and dinoflagellates on day 18, whereas no clear trend was recorded at Cabo Frio Island (an undisturbed area). The ennoblement of E corr values was site-dependent. In a complementary laboratory assay, biofilms were removed and the E corr values registered in sterile conditions for the subsequent 10 days and corroborated in situ results. Understanding biofilms and SS interactions has important implications for materials science and engineering decisions as well as helping to fill in important gaps in this knowledge.

  16. Improvement of localised corrosion resistance of AISI 2205 Duplex Stainless Steel joints made by gas metal arc welding under electromagnetic interaction of low intensity

    Science.gov (United States)

    García-Rentería, M. A.; López-Morelos, V. H.; García-Hernández, R.; Dzib-Pérez, L.; García-Ochoa, E. M.; González-Sánchez, J.

    2014-12-01

    The resistance to localised corrosion of AISI 2205 duplex stainless steel plates joined by Gas Metal Arc Welding (GMAW) under the effect of electromagnetic interaction of low intensity (EMILI) was evaluated with sensitive electrochemical methods. Welds were made using two shielding gas mixtures: 98% Ar + 2% O2 (M1) and 97% Ar + 3% N2 (M2). Plates were welded under EMILI using the M1 gas with constant welding parameters. The modified microstructural evolution in the high temperature heat affected zone and at the fusion zone induced by application of EMILI during welding is associated with the increase of resistance to localised corrosion of the welded joints. Joints made by GMAW using the shielding gas M2 without the application of magnetic field presented high resistance to general corrosion but high susceptibility to undergo localised attack.

  17. Observations of copper clustering in a 25Cr-7Ni super duplex stainless steel during low-temperature aging under load

    Science.gov (United States)

    Thuvander, M.; Zhou, J.; Odqvist, J.; Hertzman, S.; Hedström, P.

    2012-07-01

    Atom-probe tomography was used to investigate phase separation and copper (Cu) clustering in the ferrite phase of a 25Cr-7Ni super duplex stainless steel. The steel was subjected to a tensile load during aging at 325°C for 5800 h. The degree of phase separation into α (Fe-rich) and α‧ (Cr-rich) was small, but still, it was the highest in the steel subjected to the highest load. Cu was found to cluster, and the number density of clusters increased with increasing load. In the material subjected to the highest load, Cu was enriched in regions that were neither Fe-rich nor Cr-rich. These regions also had the highest number density of Cu clusters.

  18. Effect of χ Phase Formation on the Mechanical Properties of 25Cr-7Ni-4Mo-0.2N Super Duplex Stainless Steel

    International Nuclear Information System (INIS)

    Kang, Chang Yong; Kim, Jae Hwan

    2011-01-01

    This study was carried out to investigate the precipitation behavior of χ phase and effect of χ-phase which precipitated at the initial stage of aging on mechanical properties of 25%Cr-7%Ni-4%Mo-0.2%N super duplex stainless steel. χ-phase was precipitated mainly at the interface of ferrite / austenite phases and inside of the ferrite phase at the initial stage of aging, and it was transformed into σ-phase with an increase of aging time. The ferrite phase was decomposed into new austenite(γ 2 )phase and σ-phase by aging treatment. The hardness and tensile strength of the initial stage of aging when χ-phase was precipitated did not changed considerably, while elongation rapidly decreased. Accordingly, it is considered that χ-phase didn't affect the hardness and strength significantly, but it affected the elongation.

  19. Effects of the Substitution of the Mo Element W of Super Duplex Stainless Steel Weld on the Secondary Phase Formation and Corrosion Resistance

    Energy Technology Data Exchange (ETDEWEB)

    Park, Hae-Ji; Lee, Hae-Woo [Dong-A University, Busan (Korea, Republic of)

    2014-03-15

    To investigate the effect of tungsten substitution of molybdenum on the formation of the second phase in Super Duplex Stainless Steel Weldments, welding wires with a composition of 3 wt% Mo, 2.2 wt% Mo-2.2 wt% W were designed for the flux cored arc welding process. As a result, the precipitation of the χ phase and σ phase increased in proportion to the decrease in the amount of δ ferrite content because the reaction, δ ferrite → σ + γ2, proceeded as the temperature rose. Under the same experimental conditions, the precipitation of the second phase, which degrades the properties of the material, was significantly reduced in the W substitution specimens compared to the Mo-only specimens. A polarization test conducted in a salt solution revealed that the pitting potential of the W substitution specimens was higher than that of the Mo-only specimens.

  20. Improvement of localised corrosion resistance of AISI 2205 Duplex Stainless Steel joints made by gas metal arc welding under electromagnetic interaction of low intensity

    Energy Technology Data Exchange (ETDEWEB)

    García-Rentería, M.A., E-mail: crazyfim@gmail.com [Instituto de Investigación en Metalurgia y Materiales, Universidad Michoacana de San Nicolás de Hidalgo, A.P. 888, CP 58000, Morelia, Michoacán (Mexico); López-Morelos, V.H., E-mail: vhlopez@umich.mx [Instituto de Investigación en Metalurgia y Materiales, Universidad Michoacana de San Nicolás de Hidalgo, A.P. 888, CP 58000, Morelia, Michoacán (Mexico); García-Hernández, R., E-mail: rgarcia@umich.mx [Instituto de Investigación en Metalurgia y Materiales, Universidad Michoacana de San Nicolás de Hidalgo, A.P. 888, CP 58000, Morelia, Michoacán (Mexico); Dzib-Pérez, L., E-mail: luirdzib@uacam.mx [Centre for Corrosion Research, Autonomous University of Campeche, Av. Agustín Melgar s/n, Col. Buenavista, CP 24039, Campeche, Cam (Mexico); García-Ochoa, E.M., E-mail: emgarcia@uacam.mx [Centre for Corrosion Research, Autonomous University of Campeche, Av. Agustín Melgar s/n, Col. Buenavista, CP 24039, Campeche, Cam (Mexico); González-Sánchez, J., E-mail: jagonzal@uacam.mx [Centre for Corrosion Research, Autonomous University of Campeche, Av. Agustín Melgar s/n, Col. Buenavista, CP 24039, Campeche, Cam (Mexico)

    2014-12-01

    Highlights: • Electromagnetic interaction in welding improved localised corrosion resistance. • Electromagnetic interaction in welding enhanced γ/δ phase balance of DuplexSS. • Welding under Electromagnetic interaction repress formation and growth of detrimental phases. • Welds made with gas protection (2% O{sub 2} + 98% Ar) have better microstructural evolution during welding. - Abstract: The resistance to localised corrosion of AISI 2205 duplex stainless steel plates joined by Gas Metal Arc Welding (GMAW) under the effect of electromagnetic interaction of low intensity (EMILI) was evaluated with sensitive electrochemical methods. Welds were made using two shielding gas mixtures: 98% Ar + 2% O{sub 2} (M1) and 97% Ar + 3% N{sub 2} (M2). Plates were welded under EMILI using the M1 gas with constant welding parameters. The modified microstructural evolution in the high temperature heat affected zone and at the fusion zone induced by application of EMILI during welding is associated with the increase of resistance to localised corrosion of the welded joints. Joints made by GMAW using the shielding gas M2 without the application of magnetic field presented high resistance to general corrosion but high susceptibility to undergo localised attack.

  1. Influence of Solution Treatment Temperature on Microstructural Properties of an Industrially Forged UNS S32750/1.4410/F53 Super Duplex Stainless Steel (SDSS Alloy

    Directory of Open Access Journals (Sweden)

    Vasile Dănuț Cojocaru

    2017-06-01

    Full Text Available In this present study, the influence of solution annealing temperature on microstructural properties of a forged Super Duplex Stainless Steel (SDSS was investigated by SEM-BSE (Scanning Electron Microscopy-Backscattered Electrons and SEM-EBSD (Scanning Electron Microscopy-Electron Backscatter Diffraction techniques. A brief solution treatment was applied to the forged super duplex alloy, at different temperatures between 800 °C and 1100 °C, with a constant holding time of 0.6 ks (10 min. Microstructural characteristics such as nature, weight fraction, distribution and morphology of constituent phases, average grain-size and grain misorientation were analysed in relation to the solution annealing temperature. Experimental results have shown that the constituent phases in the SDSS alloy are δ-Fe, γ-Fe and σ (Cr-Fe and that their properties are influenced by the solution treatment temperature. SEM examinations revealed microstructural modifications induced by the Cr rich precipitates along the δ/γ and δ/δ grain boundaries, which may significantly affect the toughness and the corrosion resistance of the alloy. Solution annealing at 1100 °C led to complete dissolution of σ (Cr-Fe phase, the microstructure being formed of primary δ-Fe and γ-Fe. The orientation relationship between δ/δ, γ/γ and δ/γ grains was determined by electron back scattering diffraction (EBSD. Both primary constituent phase’s microhardness and global microhardness were determined.

  2. Influence of temperature, cold deformation and a constant mechanical load on the microstructural stability of a nitrogen alloyed duplex stainless steel

    International Nuclear Information System (INIS)

    Weisbrodt-Reisch, A.; Brummer, M.; Hadler, B.; Wolbank, B.; Werner, E.A.

    2006-01-01

    The influence of temperature, cold deformation and constant mechanical load on the microstructural stability and the kinetics of phase decomposition of a nitrogen-alloyed duplex stainless steel (0.34 wt.% N) was investigated. Calculation of the phase equilibria was done with THERMOCALC using the steel database TCFE3 in order to predict the stability of the phases and to estimate the influence of temperature on the fraction and chemical composition of the phases. Various ageing treatments between 800 deg. C and 1300 deg. C were performed for different time intervals with controlled heating and cooling rates. In order to determine the influence of deformation, annealing at 800 deg. C after cold deformation as well as dilatometry experiments were performed under a constant mechanical compressive load at 800 deg. C and 900 deg. C. Microstructural characterization was carried out by means of light microscopy, electron microscopy and X-ray diffractometry. It was found that the microstructural evolution under a thermal load alone in the temperature range above 950 deg. C concerns mainly the transformation of austenite to ferrite, while below 950 deg. C ferrite decomposition and precipitation of nitrides occur. Since duplex stainless steels possess a microstructure consisting of paramagnetic austenite and ferromagnetic ferrite, the kinetics of ferrite decomposition can be determined easily by magnetic inductive measurements. The results of the microstructural investigations and the measurements of the saturation magnetization show that there is a satisfactory agreement with the theoretical predictions based on THERMOCALC. Ferrite decomposition is significantly accelerated by strain introduced during cold deformation. Furthermore, even under a small mechanical load the kinetics of phase decomposition behaviour at 900 deg. C is drastically changed. Whereas during short annealing times the microstructure remains nearly stable the same annealing conditions under a constant

  3. Response of duplex Cr(N)/S and Cr(C)/S coatings on 316L stainless steel to tribocorrosion in 0.89% NaCl solution under plastic contact conditions.

    Science.gov (United States)

    Sun, Y; Dearnley, P A; Mallia, Bertram

    2017-08-01

    Two duplex coatings, Cr(N)/S and Cr(C)/S, were deposited on 316 L stainless steel by magnetron sputtering. The effectiveness of these duplex coatings in improving the tribocorrosion behavior of medical alloys under elastic contact conditions has been demonstrated in a recent publication. The present work focused on the response of these duplex coatings to tribocorrosion under plastic contact conditions. Tribocorrosion tests were conducted in 0.89% NaCl solution at 37°C at an initial contact pressure of 740 MPa and under unidirectional sliding conditions for sliding duration up to 24 h. The results showed that during sliding in the corrosive solution, the duplex coatings were plastically deformed into the substrate to a depth about 1 μm. The Cr(C)/S duplex coating had sufficient ductility to accommodate the deformation without cracking, such that it was worn through gradually, leading to the gradual increase in open circuit potential (OCP) and coefficient of friction (COF). On the other hand, the Cr(N)/S duplex coating suffered from cracking at all tested potentials, leading to coating blistering after prolonged sliding at OCP and stable pit formation in the substrate beneath the coating at applied anodic potentials. © 2016 Wiley Periodicals, Inc. J Biomed Mater Res Part B: Appl Biomater, 105B: 1503-1513, 2017. © 2016 Wiley Periodicals, Inc.

  4. Microstructural, Mechanical, and Electrochemical Analysis of Duplex and Superduplex Stainless Steels Welded with the Autogenous TIG Process Using Different Heat Input

    Directory of Open Access Journals (Sweden)

    Gláucio Soares da Fonseca

    2017-12-01

    Full Text Available Duplex Stainless Steels (DSS and Superduplex Stainless Steels (SDSS have a strong appeal in the petrochemical industry. These steels have excellent properties, such as corrosion resistance and good toughness besides good weldability. Welding techniques take into account the loss of alloying elements during the process, so this loss is usually compensated by the addition of a filler metal rich in alloying elements. A possible problem would be during the welding of these materials in adverse conditions in service, where the operator could have difficulties in welding with the filler metal. Therefore, in this work, two DSS and one SDSS were welded, by autogenous Tungsten Inert Gas (TIG, i.e., without addition of a filler metal, by three different heat inputs. After welding, microstructural, mechanical, and electrochemical analysis was performed. The microstructures were characterized for each welding condition, with the aid of optical microscopy (OM. Vickers hardness, Charpy-V, and cyclic polarization tests were also performed. After the electrochemical tests, the samples were analyzed by scanning electron microscopy (SEM. The SDSS welded with high heat input kept the balance of the austenite and ferrite, and toughness above the limit value. The hardness values remain constant in the weld regions and SDSS is the most resistant to corrosion.

  5. Detection of surface breaking cracks in centrifugally cast stainless steel with ultrasonic - Inspection from the cracked side

    International Nuclear Information System (INIS)

    Hoegberg, K.; Zetterwall, T.

    1986-01-01

    The ability of detecting surface breaking or near-surface cracks with ultrasonic techniques from the inside of centrifugally cast stainless steel pipes have been investigated by the Swedish Plant Inspectorate (SA) and AaF-Tekniska Roentgencentralen AB (AaF-TRC) on behalf of the Swedish Nuclear Power Inspectorate (SKI) and the Swedish State Power Board (SV). Fifteen specimens from the international Stainless Steel Round Robin Test (SSRRT) were used in this study. All specimens were examined from the cracked side with different ultrasonic probes. The data reported here indicate that a probe with dual elements, low frequency, longitudinal waves and short focus distance can detect almost all of the intended defects with a rather good signal-to-noise ratio. (author)

  6. Stainless steel fibre reinforced aluminium matrix composites processed by squeeze casting: relationship between processing conditions and interfacial microstructure

    International Nuclear Information System (INIS)

    Colin, C.; Marchal, Y.; Boland, F.; Delannay, F.

    1993-01-01

    This work investigates the influence of some processing parameters on the extent of interfacial reaction in squeeze cast aluminium matrix composites reinforced with 12 μm diameter, continuous stainless steel fibres. The average thickness of the reaction layer at fibre/matrix interfaces was measured by image analysis. When casting was made in a die at room temperature, the thickness of the reaction layer was affected on a distance of several mm from the lateral surface or from the bottom of the preform. The results indicate that the major part of the reaction occurs before solidification of the liquid metal. The control of the extent of interfacial reaction can be achieved through optimization of both infiltration parameters and features of the preform such as the volume fraction of the fibres. (orig.)

  7. Effect of vacuum arc melting/casting parameters on shrinkage cavity/piping of austenitic stainless steel ingot

    International Nuclear Information System (INIS)

    Kamran, J.; Feroz, M.; Sarwar, M.

    2009-01-01

    Shrinkage cavity/piping at the end of the solidified ingot of steels is one of the most common casting problem in 316L austenitic stainless steel ingot, when consumable electrode is melted and cast in a water-cooled copper mould by vacuum arc re-melting furnace. In present study an effort has been made to reduce the size of shrinkage cavity/ piping by establishing the optimum value of hot topping process parameters at the end of the melting process. It is concluded that the shrinkage cavity/piping at the top of the solidified ingot can be reduced to minimum by adjusting the process parameters particularly the melting current density. (author)

  8. Relationship between mechanical and surface properties of a stainless steels duplex UNS S31803 (45N) nitriding at high temperature

    OpenAIRE

    Mesa Grajales, Dairo Hernán; Garzón Ospina, Carlos Mario; Tschiptschin, André Paulo

    2008-01-01

    Se estudió la relación entre dureza, resistencia a la cavitación (en sus primeras etapas), y la textura cristalográfica de un acero inoxidable duplex (UNS S31803 llamado de 45N), transformado en inoxidable austenítico por tratamiento térmoquímico de nitruración gaseosa a alta temperatura. Usando la técnica de difracción de electrones retroproyectados (Electron Backscattering Diffraction - EBSD), fue posible generar un patrón de textura del material (mapa EBSD), el cual se utilizó pa...

  9. Evaluation of structural behaviour and corrosion resistant of austenitic AISI 304 and duplex AISI 2304 stainless steel reinforcements embedded in ordinary Portland cement mortars; Evaluacion del comportamiento estructural y de resistencia a la corrosion de armaduras de acero inoxidable austenitico AISI 304 y duplex AISI 2304 embebidas en morteros de cemento Portland

    Energy Technology Data Exchange (ETDEWEB)

    Medina, E.; Cobo, A.; Bastidas, D. M.

    2012-07-01

    The mechanical and structural behaviour of two stainless steels reinforcements, with grades austenitic EN 1.4301 (AISI 304) and duplex EN 1.4362 (AISI 2304) have been studied, and compared with the conventional carbon steel B500SD rebar. The study was conducted at three levels: at rebar level, at section level and at structural element level. The different mechanical properties of stainless steel directly influence the behaviour at section level and structural element level. The study of the corrosion behaviour of the two stainless steels has been performed by electrochemical measurements, monitoring the corrosion potential and the lineal polarization resistance (LPR), of reinforcements embedded in ordinary Portland cement (OPC) mortar specimens contaminated with different amount of chloride over one year time exposure. Both stainless steels specimens embedded in OPC mortar remain in the passive state for all the chloride concentration range studied after one year exposure. (Author) 26 refs.

  10. Kinetics of Cr/Mo-rich precipitates formation for 25Cr-6.9Ni-3.8Mo-0.3N super duplex stainless steel

    Science.gov (United States)

    Byun, Sang-Ho; Kang, Namhyun; Lee, Tae-Ho; Ahn, Sang-Kon; Lee, Hae Woo; Chang, Woong-Seong; Cho, Kyung-Mox

    2012-04-01

    The amount and composition of Cr-rich (σ) and Mo-rich (χ) precipitates in super duplex stainless steels was analyzed. An isothermal heat treatment was conducted at temperatures ranging from 700 °C to 1000 °C for up to 10 days. A time-temperature transformation (TTT) diagram was constructed for the mixture of σ and χ phases. The mixture of the σ and χ phases exhibited the fastest rate of formation at approximately 900 °C. Minor phases, such as Cr2N, M23C6, and M7C3, were also detected using a transmission electron microscopy (TEM). Also, a continuous cooling transformation (CCT) diagram was constructed for the mixture of σ and χ phases using the Johnson-Mehl-Avrami equation. Compared with the known CCT diagram of the σ phase, this study revealed faster kinetics with an order of magnitude difference and a new CCT diagram was also developed for a mixture of σ and χ phases. The calculated fraction of σ and χ phases obtained at a cooling speed of 0.5 °C/s was in good agreement with the experimental data.

  11. Atmospheric-Induced Stress Corrosion Cracking of Grade 2205 Duplex Stainless Steel—Effects of 475 °C Embrittlement and Process Orientation

    Directory of Open Access Journals (Sweden)

    Cem Örnek

    2016-07-01

    Full Text Available The effect of 475 °C embrittlement and microstructure process orientation on atmospheric-induced stress corrosion cracking (AISCC of grade 2205 duplex stainless steel has been investigated. AISCC tests were carried out under salt-laden, chloride-containing deposits, on U-bend samples manufactured in rolling (RD and transverse directions (TD. The occurrence of selective corrosion and stress corrosion cracking was observed, with samples in TD displaying higher propensity towards AISCC. Strains and tensile stresses were observed in both ferrite and austenite, with similar magnitudes in TD, whereas, larger strains and stresses in austenite in RD. The occurrence of 475 °C embrittlement was related to microstructural changes in the ferrite. Exposure to 475 °C heat treatment for 5 to 10 h resulted in better AISCC resistance, with spinodal decomposition believed to enhance the corrosion properties of the ferrite. The austenite was more susceptible to ageing treatments up to 50 h, with the ferrite becoming more susceptible with ageing in excess of 50 h. Increased susceptibility of the ferrite may be related to the formation of additional precipitates, such as R-phase. The implications of heat treatment at 475 °C and the effect of process orientation are discussed in light of microstructure development and propensity to AISCC.

  12. Effect of Si and Mn additions on ferrite and austenite phase fractions in 25Cr-7Ni-1.5Mo-3W base super duplex stainless steels

    International Nuclear Information System (INIS)

    Jeong, S.W.; Lee, Z.-H.; Lee, H.M.

    2000-01-01

    The effect of heat treatment and Si and Mn additions on the ferrite and austenite phase fractions of the super duplex stainless steel (SDSS), Fe-25Cr-7Ni-1.5Mo-3W-Si-Mn-0.25N (numbers are all in wt.% unless specified otherwise), was investigated. The thermodynamic calculations of phase equilibria and phase fractions were performed using the Thermo-Calc program. Based on the calculated results, specific compositions of Si and Mn were selected and alloys with these compositions were analysed by Feritscope, X-ray diffractometry and scanning electron microscopy. The calculated phase fractions and experimentally analysed ones were compared and there was a good agreement between calculations and measurements. The optimum heat treatment condition for Fe-25Cr-7Ni-1.5Mo-3W-0.5Si-0.5Mn-0.25N is to hold at 1050 to 1100 C for 2 h in considering the ferrite to austenite ratio of 50:50 and to avoid second phase precipitation such as the σ phase. It was suggested that an excessive addition of more than 0.8Si and 1.0Mn may induce the σ phase precipitation. (orig.)

  13. M23C6 carbides and Cr2N nitrides in aged duplex stainless steel: A SEM, TEM and FIB tomography investigation.

    Science.gov (United States)

    Maetz, J-Y; Douillard, T; Cazottes, S; Verdu, C; Kléber, X

    2016-05-01

    The precipitation evolution during ageing of a 2101 lean duplex stainless steel was investigated, revealing that the precipitate type and morphology depends on the nature of the grain boundary. Triangular M23C6 carbides precipitate only at γ/δ interfaces and rod-like Cr2N nitrides precipitate at both γ/δ and δ/δ interfaces. After 15min of ageing, the M23C6 size no longer evolves, whereas that of the Cr2N continues to evolve. For Cr2N, the morphology is maintained at γ/δ interfaces, whereas percolation occurs to form a continuous layer at δ/δ interfaces. By combining 2D and 3D characterisation at the nanoscale using transmission electron microscopy (TEM) and focused ion beam (FIB) tomography, a complete description of the precipitation evolution was obtained, including the composition, crystallographic structure, orientation relationship with the matrix phases, location, morphology, size and volume fraction. Copyright © 2016 Elsevier Ltd. All rights reserved.

  14. Kinetics of G-phase precipitation and spinodal decomposition in very long aged ferrite of a Mo-free duplex stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Pareige, C., E-mail: cristelle.pareige@univ-rouen.fr [Groupe de Physique des Matériaux, UMR 6634 CNRS, Université et INSA de Rouen, Avenue de l' Université, BP 12, 76801 Saint Etienne du Rouvray (France); Emo, J. [Groupe de Physique des Matériaux, UMR 6634 CNRS, Université et INSA de Rouen, Avenue de l' Université, BP 12, 76801 Saint Etienne du Rouvray (France); Saillet, S.; Domain, C. [EDF R& D Département Matériaux et Mécanique des Composants, Avenue des Renardières – Ecuelles, F-77250 Moret sur Loing (France); Pareige, P. [Groupe de Physique des Matériaux, UMR 6634 CNRS, Université et INSA de Rouen, Avenue de l' Université, BP 12, 76801 Saint Etienne du Rouvray (France)

    2015-10-15

    Evolution of spinodal decomposition and G-phase precipitation in ferrite of a thermally aged Mo-free duplex stainless steel was studied by Atom Probe Tomography (APT). Kinetics was compared to kinetics observed in ferrite of some Mo-bearing steels aged in similar conditions. This paper shows that formation of the G-phase particles proceeds via at least a two-step mechanism: enrichment of α/α′ inter-domains by G-former elements followed by formation of G-phase particles. As expected, G-phase precipitation is much less intense in the Mo-free steel than in Mo-bearing steels. The kinetic synergy observed in Mo-bearing steels between spinodal decomposition and G-phase precipitation is shown to also exist in Mo-free steel. Spinodal decomposition is less developed in the ferrite of the Mo-free steel investigated than in Mo-bearing steels: both the amplitude of the decomposition and the effective time exponent of the wavelength (0.06 versus 0.16) are much lower for the Mo-free steel. Neither the temperature of homogenisation nor quench effects or Ni and Mo contents could successfully explain the low time exponent of the spinodal decomposition observed in the Mo-free steel. The diffusion mechanisms could be at the origin of the different time exponents (diffusion along α/α′ interfaces or diffusion of small clusters).

  15. Time-of-Flight Secondary Ion Mass Spectrometry (ToF-SIMS) imaging of deuterium assisted cracking in a 2205 duplex stainless steel micro-structure

    Energy Technology Data Exchange (ETDEWEB)

    Sobol, Oded; Holzlechner, Gerald; Nolze, Gert; Wirth, Thomas [BAM – Federal Institute for Materials Research and Testing, Berlin (Germany); Eliezer, Dan [Department of Materials Engineering, Ben-Gurion University of the Negev, Beer Sheva (Israel); Boellinghaus, Thomas, E-mail: thomas.boellinghaus@bam.de [BAM – Federal Institute for Materials Research and Testing, Berlin (Germany); Unger, Wolfgang E.S. [BAM – Federal Institute for Materials Research and Testing, Berlin (Germany)

    2016-10-31

    In the present work, the influence of deuterium on the microstructure of a duplex stainless steel type EN 1.4462 has been characterized by Time-of-Flight Secondary Ion Mass Spectrometry (ToF-SIMS) supported by scanning electron microscopy (SEM), focused ion beam (FIB), electron back scattered diffraction (EBSD) and energy dispersive x-ray (EDX) investigations. Characterization has been carried out before and after electrochemical charging with deuterium which has been used as a tracer, due to its similar behavior to hydrogen in the steel microstructure. In a first approach, the distribution of the deuterium occurring at temperatures above −58 °C has been visualized. Further it turned out that sub-surface micro blisters are formed in the ferrite-austenite interface, followed by the formation of needle shaped plates and subsequent cracking at the ferrite surface. In the austenite phase, parallel cracking alongside twins and hexagonal close packed (martensitic) regions has been observed. In both phases and even in the apparent interface, cracking has been associated with high deuterium concentrations, as compared to the surrounding undamaged microstructure. Sub-surface blistering in the ferrite has to be attributed to the accumulation and recombination of deuterium at the ferrite-austenite interface underneath the respective ferrite grains and after fast diffusing through this phase. Generally, the present application of chemometric imaging and structural analyses allows characterization of hydrogen assisted degradation at a sub-micron lateral resolution.

  16. Effects of Energy Density and Shielding Medium on Performance of Laser Beam Welding (LBW) Joints on SAF2205 Duplex Stainless Steel

    Science.gov (United States)

    Zhang, W. W.; Cong, S.; Luo, S. B.; Fang, J. H.

    2018-05-01

    The corrosion resistance performance of SAF2205 duplex stainless steel depends on the amount of ferrite to austenite transformation, but the ferrite content after power beam welding is always excessively high. To obtain laser beam welding joints with better mechanical and corrosion resistance performance, the effects of the energy density and shielding medium on the austenite content, hardness distribution, and shear strength were investigated. The results showed that ferrite to austenite transformation was realized with increase in the energy density. When the energy density was increased from 120 J/mm to 200 J/mm, the austenite content of the welding joint changed from 2.6% to 38.5%. Addition of nitrogen gas to the shielding medium could promote formation of austenite. When the shielding medium contained 50% and 100% nitrogen gas, the austenite content of the welding joint was 42.7% and 47.2%, respectively. The hardness and shear strength were significantly improved by increase in the energy density. However, the shielding medium had less effect on the mechanical performance. Use of the optimal welding process parameters resulted in peak hardness of 375 HV and average shear strength of 670 MPa.

  17. Effect of heat input on microstructure and mechanical properties of dissimilar joints between super duplex stainless steel and high strength low alloy steel

    International Nuclear Information System (INIS)

    Sadeghian, M.; Shamanian, M.; Shafyei, A.

    2014-01-01

    Highlights: • The microstructure of weld metal consists of austenite and ferrite. • The HAZ of the API X-65 shows different transformation. • Impact strength of sample with low heat input was lower than base metals. • The heat input at 0.506 kJ/mm is not the suitable for dissimilar joining between UNS S32750/API X-65. - Abstract: In the present study, microstructure and mechanical properties of UNS S32750 super duplex stainless steel (SDSS)/API X-65 high strength low alloy steel (HSLA) dissimilar joint were investigated. For this purpose, gas tungsten arc welding (GTAW) was used in two different heat inputs: 0.506 and 0.86 kJ/mm. The microstructures investigation with optical microscope, scanning electron microscope and X-ray diffraction showed that an increase in heat input led to a decrease in ferrite percentage, and that detrimental phases were not present. It also indicated that in heat affected zone of HSLA base metal in low heat input, bainite and ferrite phases were created; but in high heat input, perlite and ferrite phases were created. The results of impact tests revealed that the specimen with low heat input exhibited brittle fracture and that with high heat input had a higher strength than the base metals

  18. Effect of electrolyte composition on the active-to-passive transition behavior of 2205 duplex stainless steel in H2SO4/HCl solutions

    International Nuclear Information System (INIS)

    Lo, I-H.; Fu Yan; Lin, C.-J.; Tsai, W.-T.

    2006-01-01

    Selective dissolution could occur in duplex stainless steels (DSSs) due to the difference in chemical composition between the two constituent phases. In this study, the effect of H 2 SO 4 /HCl composition on the selective dissolution behavior was investigated. The results indicated that there were two distinct peaks appeared in the active-to-passive transition region in the polarization curve. The peak appeared at a lower potential region was associated with the preferential dissolution of ferrite phase while that for austenite at a higher potential. In the concentration ranges of 0.25-2 M of H 2 SO 4 and 0.25-2 M of HCl, the magnitude of the peak anodic current density and the resolution between these two peaks greatly depended on the composition of H 2 SO 4 /HCl. However, the anodic peaks corresponding to the respective dissolutions of ferrite and austenite became less distinguishable when the concentrations of HCl exceeded 1.2 M. Image analysis using scanning electron microscopy (SEM) was performed to confirm the selective dissolution of each constituent phase after potentiostatic polarization at the respective anodic peak potential

  19. Investigation on Aging σ-Phase Precipitation Kinetics and Pitting Corrosion of 22 Pct Cr Economical Duplex Stainless Steel with Mn Addition

    Science.gov (United States)

    Yang, Yinhui; Qian, Hao

    2018-05-01

    The influence of Mn addition on σ-phase precipitation kinetics and pitting corrosion of Fe-22Cr-1.9Ni-2.3Mo-0.2N-xMn low nickel type duplex stainless steel was investigated by medium- and high-temperature aging treatments of 600 °C and 800 °C. The microstructure analysis showed that the fine rod-shaped and coarsening dendritelike σ-phase precipitates formed at 600 °C and 800 °C, respectively, and the precipitate growth with the higher temperature was accelerated due to the partition of Mn, but Mn is not a strong σ-phase forming element like Cr, Mo during aging treatment at these two temperatures. At an early aging time of 800 °C, more precipitated nuclei with more Mn addition promote refinement of σ precipitates in later aging time. The kinetic behavior at 600 °C and 800 °C is related to diffusion-controlled growth of σ phase, and the σ-phase nucleation and growth are enhanced with more Mn addition and higher aging temperature due to a faster Mn diffusion rate. The difference in precipitation morphology for two aging temperatures was attributed to the different nucleation modes caused by kinetics parameter n variation. Increasing the aging temperature from 600 °C to 800 °C increased the susceptibility to pitting with higher Mn addition due to faster σ-phase precipitation kinetics.

  20. Investigation of the Microstructural, Mechanical and Corrosion Properties of Grade A Ship Steel-Duplex Stainless Steel Composites Produced via Explosive Welding

    Science.gov (United States)

    Kaya, Yakup; Kahraman, Nizamettin; Durgutlu, Ahmet; Gülenç, Behçet

    2017-08-01

    Grade A ship-building steel-AISI 2304 duplex stainless steel composite plates were manufactured via explosive welding. The AISI 2304 plates were used to clad the Grade A plates. Optical microscopy studies were conducted on the joining interface for characterization of the manufactured composite plates. Notch impact, tensile-shear, microhardness, bending and twisting tests were carried out to determine the mechanical properties of the composites. In addition, the surfaces of fractured samples were examined by scanning electron microscopy (SEM), and neutral salt spray (NSS) and potentiodynamic polarization tests were performed to examine corrosion behavior. Near the explosion zone, the interface was completely flat, but became wavy as the distance from the explosion zone increased. The notch impact tests indicated that the impact strength of the composites decreased with increasing distance from the explosion zone. The SEM studies detected brittle behavior below the impact transition temperature and ductile behavior above this temperature. Microhardness tests revealed that the hardness values increased with increasing distance from the explosion zone and mechanical tests showed that no visible cracking or separation had occurred on the joining interface. The NSS and potentiodynamic polarization tests determined that the AISI 2304 exhibited higher corrosion resistance than the Grade A steel.

  1. Effect of the Addition of Nickel Powder and Post Weld Heat Treatment on the Metallurgical and Mechanical Properties of the Welded UNS S32304 Duplex Stainless Steel

    Directory of Open Access Journals (Sweden)

    Ali Tahaei

    Full Text Available Abstract In this research, the effect of the addition of nickel powder and the application of a post weld heat treatment (PWHT on the welding properties of the UNS S32304 lean duplex stainless steel were investigated in order to improve the microstructure and mechanical properties. Nickel powder was directly poured inside the joint gap and mixed with the filler metal during the Gas Tungsten Arc Welding (GTAW process; moreover, the solution heat treatment was performed at 1100 °C for 10 min. The joints were characterized by optical microscopy (OM and the evolution of the phase percentages in the different zones was studied by means of the image analysis technique. Tensile and hardness tests were carried out on the joints in order to evaluate the improvement of the mechanical properties. The results showed that both the addition of nickel powder during the welding process and the post weld heat treatment made it possible to improve the mechanical properties of the weld joints. PWHT had the best effect in restoring the equal percentage of ferrite and austenite compared to the addition of nickel powder.

  2. Influence of Solution Treatment Duration on Microstructural Features of an Industrial Forged UNS S32750/1.4410/F53 Super Duplex Stainless Steel (SDSS) Alloy

    Science.gov (United States)

    Cojocaru, Vasile Dănuţ; Răducanu, Doina; Angelescu, Mariana Lucia; Vintilă, Adrian Nicolae; Şerban, Nicolae; Dan, Ioan; Cojocaru, Elisabeta Mirela; Cinca, Ion

    2017-08-01

    The microstructural changes induced by solution treatment of an industrial forged F53 Super Duplex Stainless Steel alloy were studied, in order to emphasize how component phases are influenced by heat treatment temperature and duration. The solution treatment was done at a temperature of 1100°C, with variable holding times: 0.6 ks (10 min), 3.6 ks (60 min) and 10.8 ks (180 min). Scanning electron microscopy-electron backscattered diffraction was used as main characterization technique, to obtain and analyse data referring to microstructural features, such as: nature and morphology of constituent phases, average grain-size and grain misorientation. It was shown that in all studied cases the microstructure consisted of a mixture of about 45% δ-Fe (ferrite) and 55% γ-Fe (austenite). Besides δ-Fe and γ-Fe phases, other phases were also identified, such as τ-phase (chromium-iron carbide), σ-phase (chromium-iron) and δ-(Cr-Fe) (ferrite).

  3. Microstructural characterisation and change in a.c. magnetic susceptibility of duplex stainless steel during spinodal decomposition

    Energy Technology Data Exchange (ETDEWEB)

    Lo, K.H., E-mail: KHLO@umac.m [Department of Electromechanical Engineering, University of Macau, Macau (China); Department of Physics and Materials Science, City University of Hong Kong (Hong Kong); Lai, J.K.L. [Department of Physics and Materials Science, City University of Hong Kong (Hong Kong)

    2010-06-15

    The microstructural changes during long-term (up to 10,000 h) spinodal decomposition in a duplex stain less steel, 7MoPLUS, have been characterised using TEM, a.c. magnetic susceptibility, X-ray diffractometry, microhardness measurement and optical microscopy. The microstructural changes and deformation microstructures of ferrite and austenite upon spinodal decomposition are characterised. The use of a.c. magnetic susceptibility to study the progress of spinodal decomposition is discussed. Above 450 {sup o}C, recent research by K.L. Weng et al. Mater. Sci. Eng. A 379 (2004) 119 has established that spinodal decomposition leads to crisscrossing of dislocations and the development of mottled contrast in the ferrite phase. The present work has shown that at 350 {sup o}C (the low-end of the spinodal range), crisscrossing of dislocations still occurs, but mottled contrast is absent. The G phase tends to be in contact with dislocations and its precipitation lags behind the occurrence of spinodal decomposition. No noticeable microstructural changes could be observed in the austenite phase in the spinodal temperature regime.

  4. Detection and sizing of large-scale cracks in centrifugally cast stainless steel pipes using Lamb waves

    International Nuclear Information System (INIS)

    Ngoc, T.D.K.; Avioli, M.J. Jr.

    1988-01-01

    Application of conventional ultrasonic nondestructive evaluation (NDE) techniques to centrifugally cast stainless steel (CCSS) pipes in pressurized water reactors (PWRs) has been limited, mainly due to the anisotropy of the CCSS materials. Phenomena such as beam skewing and distortion are directly attributable to this anisotropy and cause severe difficulties in crack detection and sizing. To improve CCSS inspectability, the feasibility of using Lamb waves as the probing mechanism for detecting and characterizing a surface-breaking crack originating from the pipe interior surface is discussed. A similar research effort has been reported by Rokhlin who investigated the interaction of Lamb waves with delaminations in thin sheets. Rokhlin and Adler also reported recently on the use of Lamb waves for evaluating spot welds. The motivation for using this probing mechanism derives from the recognition that the difficulties introduced by beam skewing, beam distortion, and high attenuation are circumvented, since Lamb waves are not bulk waves, but are resonant vibrational modes of a solid plate

  5. Effects of Thermocapillary Forces during Welding of 316L-Type Wrought, Cast and Powder Metallurgy Austenitic Stainless Steels

    CERN Document Server

    Sgobba, Stefano

    2003-01-01

    The Large Hadron Collider (LHC) is now under construction at the European Organization for Nuclear Research (CERN). This 27 km long accelerator requires 1248 superconducting dipole magnets operating at 1.9 K. The cold mass of the dipole magnets is closed by a shrinking cylinder with two longitudinal welds and two end covers at both extremities of the cylinder. The end covers, for which fabrication by welding, casting or Powder Metallurgy (PM) was considered, are dished-heads equipped with a number of protruding nozzles for the passage of the different cryogenic lines. Structural materials and welds must retain high strength and toughness at cryogenic temperature. AISI 316L-type austenitic stainless steel grades have been selected because of their mechanical properties, ductility, weldability and stability of the austenitic phase against low-temperature spontaneous martensitic transformation. 316LN is chosen for the fabrication of the end covers, while the interconnection components to be welded on the protrud...

  6. Assessment of thermal aging embrittlement in a cast stainless steel valve and its effect on the structural integrity

    International Nuclear Information System (INIS)

    Cicero, S.; Setien, J.; Gorrochategui, I.

    2009-01-01

    This paper analyzes the thermal aging embrittlement occurred in a cast stainless steel valve, which is part of the reactor water clean-up (RWCU) system of a Spanish boiling water reactor (BWR) nuclear power plant. The aim is to estimate the current and future state of the material and the corresponding structural integrity of the valve. Given that there is no data available for the experimental characterization of the material, the evolution of the mechanical properties (fracture toughness, yield stress, flow stress and Ramberg-Osgood parameters) has been estimated using the ANL procedure. With the obtained estimations, the critical crack size has been calculated using the European procedure FITNET FFS and the ASME Code. This analysis considers not only the evolution of the mechanical properties up to now but also its future evolution in case there is a life extension of the plant until year 2029

  7. Field Evaluations of Low-Frequency SAFT-UT on Cast Stainless Steel and Dissimilar Metal Weld Components

    Energy Technology Data Exchange (ETDEWEB)

    Diaz, Aaron A.; Harris, R. V.; Doctor, Steven R.

    2008-11-01

    This report documents work performed at the Pacific Northwest National Laboratory (PNNL) in Richland, Washington, and at the Electric Power Research Institute's (EPRI) Nondestructive Examination (NDE) Center in Charlotte, North Carolina, on evalutating a low frequency ultrasonic inspection technique used for examination of cast stainless steel (CSS) and dissimilar metal (DMW) reactor piping components. The technique uses a zone-focused, multi-incident angle, low frequency (250-450 kHz) inspection protocol coupled with the synthetic aperture focusing technique (SAFT). The primary focus of this work is to provide information to the United States Nuclear Regulatory Commission on the utility, effectiveness and reliability of ultrasonic testing (UT) inspection techniques as related to the inservice ultrasonic inspection of coarse grained primary piping components in pressurized water reactors (PWRs).

  8. Energy Saving Melting and Revert Reduction (E-SMARRT): Optimization of Heat Treatments on Stainless Steel Castings for Improved Corrosion Resistance and Mechanical Properties

    Energy Technology Data Exchange (ETDEWEB)

    John N. DuPont; Jeffrey D. Farren; Andrew W. Stockdale; Brett M. Leister

    2012-06-30

    It is commonly believed that high alloy steel castings have inferior corrosion resistance to their wrought counterparts as a result of the increased amount of microsegregation remaining in the as-cast structure. Homogenization and dissolution heat treatments are often utilized to reduce or eliminate the residual microsegregation and dissolve the secondary phases. Detailed electron probe microanalysis (EPMA) and light optical microscopy (LOM) were utilized to correlate the amount of homogenization and dissolution present after various thermal treatments with calculated values and with the resultant corrosion resistance of the alloys.The influence of heat treatment time and temperature on the homogenization and dissolution kinetics were investigated using stainless steel alloys CN3MN and CK3MCuN. The influence of heat treatment time and temperature on the impact toughness and corrosion reistance of cast stainless steel alloys CF-3, CF-3M, CF-8, and CF-8M was also investigated.

  9. Effect of friction time on the microstructure and mechanic properties of friction welded AISI 1040/Duplex stainless steel

    Directory of Open Access Journals (Sweden)

    İhsan Kırık

    2000-06-01

    Full Text Available In this study, the effect on the characteristic microstructure and mechanic properties of friction time on the couple steels AISI 1040/AISI 2205 stainless steel joining with friction welding method was experimentally investigated. Friction welding experiment were carried out in privately prepared PLC controlled continuous friction welding machine by us. Joints were carried out under 1700 rpm rotation speed, with 30MPa process friction pressure, 60MPa forging pressure, 4 second forging pressure and under 3, 5, 7, 9 and 11 second friction time, respectively. After friction welding, the bonding interface microstructures of the specimens were examined by SEM microscopy and EDS analysis. After weld microhardness and tensile strength of specimens were carried out. The result of applied tests and observations pointed out that the properties of microstructure were changed with friction time increased. The excellent tensile strength of joint observed on 1700 rpm rotation speed and 3 second friction time sample.

  10. Heat and corrosion resistant cast CN-12 type stainless steel with improved high temperature strength and ductility

    Science.gov (United States)

    Mazias, Philip J.; McGreevy, Tim; Pollard,Michael James; Siebenaler, Chad W.; Swindeman, Robert W.

    2007-08-14

    A cast stainless steel alloy and articles formed therefrom containing about 0.5 wt. % to about 10 wt. % manganese, 0.02 wt. % to 0.50 wt. % N, and less than 0.15 wt. % sulfur provides high temperature strength both in the matrix and at the grain boundaries without reducing ductility due to cracking along boundaries with continuous or nearly-continuous carbides. Alloys of the present invention also have increased nitrogen solubility thereby enhancing strength at all temperatures because nitride precipitates or nitrogen porosity during casting are not observed. The solubility of nitrogen is dramatically enhanced by the presence of manganese, which also retains or improves the solubility of carbon thereby providing additional solid solution strengthening due to the presence of manganese and nitrogen, and combined carbon. Such solution strengthening enhances the high temperature precipitation-strengthening benefits of fine dispersions of NbC. Such solid solution effects also enhance the stability of the austenite matrix from resistance to excess sigma phase or chrome carbide formation at higher service temperatures. The presence of sulfides is substantially eliminated.

  11. Characterization by X ray diffraction of deleterious phases precipitated in a super duplex stainless steel; Caracterizacao por difracao de raios X de fases deleterias precipitadas em aco inoxidavel superduplex

    Energy Technology Data Exchange (ETDEWEB)

    Pardal, Juan M.; Tavares, Sergio S. Maior; Fonseca, Maria P. Cindra; Montenegro, Talles Ribeiro, E-mail: juanpardal@vm.uff.b [Universidade Federal Fluminense (PGEMEC/UFF), Niteroi, RJ (Brazil). Programa de Pos-graduacao em Engenharia Mecanica; Dias, Antonio Jose N.; Almeida, Sergio L. de [Instituto Nacional de Tecnologia (INT), Rio de Janeiro, RJ (Brazil). Div. de Materiais Ceramicos e Metalicos. Lab. de Tecnologia de Materiais

    2010-07-01

    In this work the identification and quantification of deleterious phases in two super duplex stainless steels grade UNS S32750, with quite different grain sizes, was performed by X-ray diffraction. The materials were isothermally aged in the 800 . 950 deg C range. Direct comparison method was used to quantify the ferrite phase in each sample. The amount of deleterious phases ({sigma}, {chi} and {gamma}2) formed was calculated by the difference of the amount of ferrite phase measured in each specimen to the amount of ferrite initially measured in the un-aged steel. The results obtained give an useful contribution to the understanding of kinetics of deleterious phases precipitation in super duplex steels. (author)

  12. Influence of cavitation on the passive behaviour of duplex stainless steels in aqueous LiBr solutions

    International Nuclear Information System (INIS)

    Garcia-Garcia, D.M.; Garcia-Anton, J.; Igual-Munoz, A.

    2008-01-01

    The objective of this work is to study the influence of cavitation on the passive behaviour of EN 1.4462, its filler metal (EN 1.4462F), and the welded metal (EN 1.4462W) obtained by Gas Tungsten Arc Welding using electrochemical techniques. The hydrodynamic conditions of the medium were modified using an ultrasonic-induced cavitation facility. Potentiostatic experiments were used to study the effects of cavitation on the passive behaviour of the alloys. The experiments were carried out in 850 g/L LiBr solutions with and without an inhibitor (Lithium Chromate). The solution with Li 2 CrO 4 (commercial solution) contains LiOH as the pH regulator. The potentiodynamic cyclic curves of the stainless steels under the static condition were used to set the values of the imposed potentials. In this work, the electrochemical behaviour of the alloys described by the potentiodynamic curves has been related to their passive behaviour under potentiostatic conditions when the pulses of cavitation were applied. The results demonstrate that cavitation affects the passive behaviour of the alloys; the influence depends on the potential applied and on the presence or absence of chromates in the medium. Only under certain circumstances the hydrodynamic conditions can suppose a breakdown of passive film formed under static conditions

  13. Effect of Dynamic Reheating Controlled by the Weaving Width on the Microstructure of GTA Bead-On-Pipe Weld Metal of 25% Cr Super Duplex Stainless Steel

    Directory of Open Access Journals (Sweden)

    Hee-Joon Sung

    2018-05-01

    Full Text Available Gas tungsten arc welding (GTAW with three different heat inputs controlled by the weaving width was performed to understand their effects on the microstructural changes during bead-on-pipe welding of super duplex stainless steel. The microstructure of the weld metals was categorized into three different types of zones: non-reheated, reheated type, and reheating-free zone. Even though single-pass welding with different weaving widths was employed, a reheated microstructure was detected, which has been previously observed with multiple pass welding. This phenomenon was called “dynamic reheating”, because it was produced by the weaving operation during welding regardless of the weaving width. The categorized area fraction varied with the weaving width change. Electron backscatter diffraction (EBSD results at the edge (the area near the fusion line of the low-heat-input condition indicated a higher austenite volume fraction and a lower Cr2N fraction than that of the medium heat input condition. Thus, it described an inverse relationship, because higher heat input provided a lower austenite fraction. In addition, it was observed clearly that the austenite fraction at the medium heat input condition was dramatically increased by reheating, while the Cr2N fraction was reduced. Regardless of the weaving width, reheating contributed to the increase of the austenite fraction, further reducing the Cr2N quantity. The edge areas in the map showed an inverse relationship in the reheated area fraction between low heat input and medium heat input. For this reason, the austenite fraction on the weld metal was determined not only by the heat input, but also by the amount of reheating.

  14. Effects of the Cooling Rate After Annealing Treatment on the Microstructure and the Mechanical Properties of Super-Duplex Stainless Steel

    International Nuclear Information System (INIS)

    Kwon, Gi-Hyoun; Park, Yong-Ho; Na, Young-Sang; Yoo, Wee-Do; Lee, Jong-Hoon

    2012-01-01

    The aim of this study was to analyze the effect of the cooling rate after heat treatment on the microstructure and mechanical properties of 2507 duplex stainless steels. Heat treatment was carried out at 1050°C for 1 hr, followed by controlled cooling. The cooling rates were 175.6 × 10 - 3°C/s, 47.8 × 10 - 3°C/s, 33.3 × 10 - 3°C/s, 16.7 × 10 - 3°C/s, 11.7 × 10 - 3°C/s, 5.8 × 10 - 3°C/s and 2.8 × 10 - 3°C/s, which resulted in variations of the microstructure, such as the fractional change of the ferrite phase and sigma phase formation. Fatigue, hardness, impact and tensile tests were performed on the specimens with different cooling rates. The precipitation of the σ phase caused a hardness increase and a sharp decrease of toughness and tensile elongation. The fatigue limit of the sample with a cooling rate of 5.8 × 10 - 3°C/s was 26 MPa higher than that of the sample with a cooling rate of 175.6 × 10 - 3°C/s. Our observations of the fracture surface confirmed that the higher fatigue resistance of the specimen with a cooling rate of 5.8 × 10 - 3°C/s was caused by the delay of the fatigue crack growth, in addition to higher yield strength.

  15. Effects of the Cooling Rate After Annealing Treatment on the Microstructure and the Mechanical Properties of Super-Duplex Stainless Steel

    Energy Technology Data Exchange (ETDEWEB)

    Kwon, Gi-Hyoun; Park, Yong-Ho [Pusan National University, Pusan (Korea, Republic of); Na, Young-Sang; Yoo, Wee-Do; Lee, Jong-Hoon [Korea Institute of Materials Science, Changwon (Korea, Republic of)

    2012-10-15

    The aim of this study was to analyze the effect of the cooling rate after heat treatment on the microstructure and mechanical properties of 2507 duplex stainless steels. Heat treatment was carried out at 1050°C for 1 hr, followed by controlled cooling. The cooling rates were 175.6 × 10{sup -}3°C/s, 47.8 × 10{sup -}3°C/s, 33.3 × 10{sup -}3°C/s, 16.7 × 10{sup -}3°C/s, 11.7 × 10{sup -}3°C/s, 5.8 × 10{sup -}3°C/s and 2.8 × 10{sup -}3°C/s, which resulted in variations of the microstructure, such as the fractional change of the ferrite phase and sigma phase formation. Fatigue, hardness, impact and tensile tests were performed on the specimens with different cooling rates. The precipitation of the σ phase caused a hardness increase and a sharp decrease of toughness and tensile elongation. The fatigue limit of the sample with a cooling rate of 5.8 × 10{sup -}3°C/s was 26 MPa higher than that of the sample with a cooling rate of 175.6 × 10{sup -}3°C/s. Our observations of the fracture surface confirmed that the higher fatigue resistance of the specimen with a cooling rate of 5.8 × 10{sup -}3°C/s was caused by the delay of the fatigue crack growth, in addition to higher yield strength.

  16. Rietveld and impedance analysis of cold and hot rolled duplex and lean duplex steels for application in paper and pulp industry

    Energy Technology Data Exchange (ETDEWEB)

    Esteves, Luiza; Lins, Vanessa de Freitas Cunha, E-mail: luizaeq@yahoo.com.br [Universidade Federal de Minas Gerais (UFMG), Belo Horizonte, MG (Brazil). Departamento de Engenharia Quimica; Paiva, Paulo Renato Perdigao [Centro Federal de Educacao Tecnologica de Minas Gerais (CEFET), Belo Horizonte, MG (Brazil); Viana, Adolfo Kalergis do Nascimento [APERAM South America, Timoteo, MG (Brazil)

    2017-01-15

    In this study, X-Ray Diffraction (XRD) and Rietveld Refinement were performed to identify and quantify the ferrite and austenite phase of cold and hot rolled duplex stainless steels (UNS S31803) and lean duplex stainless steels (UNS S32304). Electrochemical impedance spectroscopy (EIS) was applied to evaluate the chemical behavior of duplex and lean duplex stainless steels in white, green, and black liquors of paper and pulp industry. Rietveld analysis results showed a higher austenite content than the standard limit for duplex steels in the hot rolled condition. The hot rolling condition plays a major role in improving corrosion resistance in white liquor mainly for the lean duplex steel. (author)

  17. Rietveld and impedance analysis of cold and hot rolled duplex and lean duplex steels for application in paper and pulp industry

    International Nuclear Information System (INIS)

    Esteves, Luiza; Lins, Vanessa de Freitas Cunha; Viana, Adolfo Kalergis do Nascimento

    2017-01-01

    In this study, X-Ray Diffraction (XRD) and Rietveld Refinement were performed to identify and quantify the ferrite and austenite phase of cold and hot rolled duplex stainless steels (UNS S31803) and lean duplex stainless steels (UNS S32304). Electrochemical impedance spectroscopy (EIS) was applied to evaluate the chemical behavior of duplex and lean duplex stainless steels in white, green, and black liquors of paper and pulp industry. Rietveld analysis results showed a higher austenite content than the standard limit for duplex steels in the hot rolled condition. The hot rolling condition plays a major role in improving corrosion resistance in white liquor mainly for the lean duplex steel. (author)

  18. Ultrasonic Characterization of Cast Austenitic Stainless Steel Microstructure: Discrimination between Equiaxed- and Columnar-Grain Material – An Interim Study

    Energy Technology Data Exchange (ETDEWEB)

    Ramuhalli, Pradeep; Good, Morris S.; Diaz, Aaron A.; Anderson, Michael T.; Watson, Bruce E.; Peters, Timothy J.; Dixit, Mukul; Bond, Leonard J.

    2009-10-27

    Ultrasonic nondestructive evaluation (NDE) and inspection of cast austenitic stainless steel (CASS) components used in the nuclear power industry is neither as effective nor reliable as is needed due to detrimental effects upon the interrogating ultrasonic beam and interference from ultrasonic backscatter. The root cause is the coarse-grain microstructure inherent to this class of materials. Some ultrasonic techniques perform better for particular microstructural classifications and this has led to the hypothesis that an ultrasonic inspection can be optimized for a particular microstructural class, if a technique exists to reliably classify the microstructure for feedback to the inspection. This document summarizes scoping experiments of in-situ ultrasonic methods for classification and/or characterization of the material microstructures in CASS components from the outside surface of a pipe. The focus of this study was to evaluate ultrasonic methods and provide an interim report that documents results and technical progress. An initial set of experiments were performed to test the hypothesis that in-service characterization of cast austenitic stainless steel (CASS) is feasible, and that, if reliably performed, such data would provide real-time feedback to optimize in-service inspections in the field. With this objective in mind, measurements for the experiment were restricted to techniques that should be robust if carried forward to eventual field implementation. Two parameters were investigated for their ability to discriminate between different microstructures in CASS components. The first parameter was a time-of-flight ratio of a normal incidence shear wave to that of a normal incidence longitudinal wave (TOFRSL). The ratio removed dependency on component thickness which may not be accurately reported in the field. The second parameter was longitudinal wave attenuation. The selected CASS specimens provided five equiaxed-grain material samples and five columnar

  19. Heat treatment of investment cast PH 13-8 Mo stainless steel: Part II. Isothermal aging kinetics

    Science.gov (United States)

    Robino, C. V.; Cieslak, M. J.; Hochanadel, P. W.; Edwards, G. R.

    1994-04-01

    The hardening response of investment cast PH 13-8 Mo stainless steel has been evaluated by hardness measurements following aging in the temperature range normally specified for this alloy (510 °C to 593 °C). A new relationship between fraction transformed and hardness was developed, and analysis of the data in terms of the kinetics of precipitation, in a manner similar to that frequently applied to other precipitation-hardenable martensitic steels, yielded low time exponents and a low value for the apparent activation energy. The values of the time exponents were 0.49, 0.37, 0.56, and 0.53 at 510 °C, 538 °C, 566 °C, and 593 °C, respectively, and that for the apparent activation energy was 139 kJ/mole. As has been proposed for other maraging type steels, these estimates suggest that Β-NiAl precipitates along or near dislocations and that growth of the precipitates is dominated by dislocation pipe diffusion. However, these predictions were neither supported nor refuted by transmission electron microscopy (TEM) because of difficulties in imaging the Β-NiAl precipitates at the aging times and temperatures used. Further, analysis of the data using the formalism of Wert and Zener for the growth of precipitates with interfering diffusion fields indicated that the estimates of fraction transformed from hardness data are not fully appropriate for maraging type steels. Consideration of the nature of the Avrami analysis and the electron microscopy results suggests that other phenomena, including dislocation recovery and reversion of martensite to austenite, occur at rates sufficient to convolute the Avrami analysis. It is further suggested that these results cast doubt on the fundamental implications of previous analyses of precipitation kinetics in age-hardening martensitic steels. Although the Avrami analysis was found not to provide a tenable description of the precipitation kinetics, it does provide a reasonable methodology for portrayal of the hardening response

  20. Electrochemical noise transient analysis for 316 and Duplex 2205 stainless steels in NaCl and FeCl; Analisis de los transitorios de ruido electroquimico para aceros inoxidables 316 Y - DUPLEX 2205 en NaCl Y FeCl

    Energy Technology Data Exchange (ETDEWEB)

    Almeraya-Calderaon, F.; Estupinan, F.; Zambrano, P.; Martinez-Villafane, A.; Borunda, A.; Colas, R.; Gaona-Tiburcio, C.

    2012-11-01

    This work shows the results obtained from electrochemical noise measurements for different materials exhibiting pitting corrosion. The transients presented in the potential and current time, correlates with the scanning electron microscopy (SEM) surface analysis. Electrochemical measurements were made at different exposure times to obtain the correlation. The materials used were stainless steel austenitic 316 and duplex 2205, immersed in ferric chloride (FeCl3) and sodium chloride (NaCl) electrolytes. SEM analysis shows that the transients observed in the time series, really correspond to the activity of pit nucleation developed over the surface of the electrodes. (Author) 31 refs.

  1. Automated flaw detection scheme for cast austenitic stainless steel weld specimens using Hilbert-Huang transform of ultrasonic phased array data

    International Nuclear Information System (INIS)

    Khan, Tariq; Majumdar, Shantanu; Udpa, Lalita; Ramuhalli, Pradeep; Crawford, Susan; Diaz, Aaron; Anderson, Michael T.

    2012-01-01

    The objective of this work is to develop processing algorithms to detect and localize flaws using ultrasonic phased-array data. Data was collected on cast austenitic stainless stell (CASS) weld specimens onloan from the U.S. nuclear power industry' Pressurized Walter Reactor Owners Group (PWROG) traveling specimen set. Each specimen consists of a centrifugally cast stainless stell (CCSS) pipe section welded to a statically cst(SCSS) or wrought (WRSS) section. The paper presents a novel automated flaw detection and localization scheme using low frequency ultrasonic phased array inspection singals from the weld and heat affected zone of the based materials. The major steps of the overall scheme are preprocessing and region of interest (ROI) detection followed by the Hilbert-Huang transform (HHT) of A-scans in the detected ROIs. HHT offers time-frequency-energy distribution for each ROI. The Accumulation of energy in a particular frequency band is used as a classification feature for the particular ROI

  2. An assessment of the linear damage summation method for creep-fatigue failure with reference to a cast of type 316 stainless steel tested at 570 deg. C

    International Nuclear Information System (INIS)

    Wareing, J.; Bretherton, I.

    This paper presents preliminary results from the programme for hold period tests on a cast BQ of type 316 stainless steel at 570 deg. C. The results of tensile hold period tests on a relatively low ductility cast of type 316 stainless steel have indicated that the failure mechanism changes from a creep-fatigue interaction failure to a creep dominated failure at low strain levels. An assessment of the linear damage summation approach for failure prediction indicates that it is inappropriate for creep-fatigue interaction failures. For creep dominated fracture, failure occurs when the accumulation relaxation strain exhausts the material ductility i.e. Nsub(f epsilon R)=D. The failure criterion based on a creep summation in terms of time to fracture underestimates life

  3. An evaluation of detection ability of ultrasonic testing with a large aperture transducer for axial cracks in cast stainless steel pipe welds

    International Nuclear Information System (INIS)

    Nishikawa, Yoshito; Ishida, Hitoshi; Kurozumi, Yasuo

    2013-01-01

    Ultrasonic testing is difficult to apply to cast stainless steel which is the material of the main coolant pipes in pressurized water reactors, because of the large attenuation and scattering of ultrasonic waves caused by its macro structure. In this study, ultrasonic testing for progression of axial fatigue cracks of a welded area in the test piece of cast stainless steel pipe was performed using double big-size ultrasonic probes which were formerly developed in INSS. It was found that detection of defects that were over 6% of the target depth for the specimen thickness of 69mm is possible, and detection of defects with over 10% of the target depth is possible for all test conditions. (author)

  4. Estudo da soldagem de tubos de aço inoxidável duplex e superduplex na posição 5G Study of the welding of duplex and superduplex stainless steel pipes in the 5G position

    Directory of Open Access Journals (Sweden)

    Pedro Ivo Guimarães de Vasconcellos

    2010-09-01

    Full Text Available Os aços inoxidáveis duplex e superduplex possuem uma microestrutura austeno-ferrítica com fração média de cada fase de cerca 50%. A microestrutura duplex é responsável pelas excelentes propriedades mecânicas, especialmente o limite de escoamento e a tenacidade, e pela elevada resistência a corrosão por pites e sob tensão em meios contendo cloretos. A soldagem destes aços é frequentemente uma operação crítica. Neste trabalho, um tubo de superduplex SAF 2207 foi soldado pelo processo TIG (GTAW no passe de raiz e eletrodo revestido (SMAW nos passes de enchimento, e um tubo de duplex SAF 2205 foi todo soldado pelo processo GTAW. A microestrutura do metal base, zona afetada termicamente (ZTA e metal de solda foi caracterizada e quantificada. As propriedades de tenacidade, resistência a corrosão e composição química foram avaliadas e correlacionadas. Os valores de tenacidade ao impacto Charpy-V foram considerados adequados. Não foi observada a precipitação de intermetálicos, carbonetos e nitretos. O melhor resultado no teste de corrosão da junta soldada de aço inox superduplex, comparado ao duplex, foi atribuído ao baixo teor de ferrita delta na solda e ZTA, e composição química da solda enriquecida em Cr, Mo, W e N.The duplex and superduplex stainless steels have an austenitic-ferritic microstructure with an average fraction of each phase of approximately 50%. This duplex microstructure is responsible for the excellent mechanical properties, specially the yield strength and toughness, and for the improved pitting and stress corrosion cracking resistance in chloride environments. Welding of these steels is often a critical operation. In this work, a superduplex stainless steel SAF 2507 pipe was welded by the GTAW process in the root pass and by SMAW process on filler passes, and one pipe of duplex SAF 2205 was entirely welded by the GTAW process. The microstructure of the base metal, heat affected zone (HAZ and weld

  5. Development of Stronger and More Reliable Cast Austenitic Stainless Steels (H-Series) Based on Scientific Design Methodology

    Energy Technology Data Exchange (ETDEWEB)

    Muralidharan, G.; Sikka, V.K.; Pankiw, R.I.

    2006-04-15

    The goal of this program was to increase the high-temperature strength of the H-Series of cast austenitic stainless steels by 50% and upper use temperature by 86 to 140 F (30 to 60 C). Meeting this goal is expected to result in energy savings of 38 trillion Btu/year by 2020 and energy cost savings of $185 million/year. The higher strength H-Series of cast stainless steels (HK and HP type) have applications for the production of ethylene in the chemical industry, for radiant burner tubes and transfer rolls for secondary processing of steel in the steel industry, and for many applications in the heat-treating industry. The project was led by Duraloy Technologies, Inc. with research participation by the Oak Ridge National Laboratory (ORNL) and industrial participation by a diverse group of companies. Energy Industries of Ohio (EIO) was also a partner in this project. Each team partner had well-defined roles. Duraloy Technologies led the team by identifying the base alloys that were to be improved from this research. Duraloy Technologies also provided an extensive creep data base on current alloys, provided creep-tested specimens of certain commercial alloys, and carried out centrifugal casting and component fabrication of newly designed alloys. Nucor Steel was the first partner company that installed the radiant burner tube assembly in their heat-treating furnace. Other steel companies participated in project review meetings and are currently working with Duraloy Technologies to obtain components of the new alloys. EIO is promoting the enhanced performance of the newly designed alloys to Ohio-based companies. The Timken Company is one of the Ohio companies being promoted by EIO. The project management and coordination plan is shown in Fig. 1.1. A related project at University of Texas-Arlington (UT-A) is described in Development of Semi-Stochastic Algorithm for Optimizing Alloy Composition of High-Temperature Austenitic Stainless Steels (H-Series) for Desired

  6. Mechanical property degradation and microstructural evolution of cast austenitic stainless steels under short-term thermal aging

    Science.gov (United States)

    Lach, Timothy G.; Byun, Thak Sang; Leonard, Keith J.

    2017-12-01

    Mechanical testing and microstructural characterization were performed on short-term thermally aged cast austenitic stainless steels (CASS) to understand the severity and mechanisms of thermal-aging degradation experienced during extended operation of light water reactor (LWR) coolant systems. Four CASS materials-CF3, CF3M, CF8, and CF8M-were thermally aged for 1500 h at 290 °C, 330 °C, 360 °C, and 400 °C. All four alloys experienced insignificant change in strength and ductility properties but a significant reduction in absorbed impact energy. The primary microstructural and compositional changes during thermal aging were spinodal decomposition of the δ-ferrite into α/α‧, precipitation of G-phase in the δ-ferrite, segregation of solute to the austenite/ferrite interphase boundary, and growth of M23C6 carbides on the austenite/ferrite interphase boundary. These changes were shown to be highly dependent on chemical composition, particularly the concentration of C and Mo, and aging temperature. The low C, high Mo CF3M alloys experienced the most spinodal decomposition and G-phase precipitation coinciding the largest reduction in impact properties.

  7. In situ TEM study of G-phase precipitates under heavy ion irradiation in CF8 cast austenitic stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Chen, Wei-Ying [Argonne National Laboratory, Argonne, IL 60439 (United States); University of Illinois at Urbana-Champaign, Urbana, IL 61801 (United States); Li, Meimei; Zhang, Xuan; Kirk, Marquis A.; Baldo, Peter M. [Argonne National Laboratory, Argonne, IL 60439 (United States); Lian, Tiangan [Electric Power Research Institute, Palo Alto, CA 94304 (United States)

    2015-09-15

    Thermally-aged cast austenitic stainless steels (CASS) CF8 was irradiated with 1 MeV Kr ions at 300, 350 and 400 °C to 1.88 × 10{sup 19} ions/m{sup 2} (∼3 dpa) at the IVEM-Tandem Facility at the Argonne National Laboratory. Before irradiation, the distribution of G-phase precipitates in the ferrite showed spatial variations, and both their size and density were affected by the ferrite–austenite phase boundary and presence of M{sub 23}C{sub 6} carbides. Under 300 °C irradiation, in situ TEM observation showed G-phase precipitates were relatively unchanged in the vicinity of the phase boundary M{sub 23}C{sub 6} carbides, while the density of G-phase precipitates increased with increasing dose within the ferrite matrix. Coarsening of G-phase precipitates was observed in the vicinity of phase boundary M{sub 23}C{sub 6} carbides at 350 °C and 400 °C.

  8. In situ TEM study of G-phase precipitates under heavy ion irradiation in CF8 cast austenitic stainless steel

    Science.gov (United States)

    Chen, Wei-Ying; Li, Meimei; Zhang, Xuan; Kirk, Marquis A.; Baldo, Peter M.; Lian, Tiangan

    2015-09-01

    Thermally-aged cast austenitic stainless steels (CASS) CF8 was irradiated with 1 MeV Kr ions at 300, 350 and 400 °C to 1.88 × 1019 ions/m2 (∼3 dpa) at the IVEM-Tandem Facility at the Argonne National Laboratory. Before irradiation, the distribution of G-phase precipitates in the ferrite showed spatial variations, and both their size and density were affected by the ferrite-austenite phase boundary and presence of M23C6 carbides. Under 300 °C irradiation, in situ TEM observation showed G-phase precipitates were relatively unchanged in the vicinity of the phase boundary M23C6 carbides, while the density of G-phase precipitates increased with increasing dose within the ferrite matrix. Coarsening of G-phase precipitates was observed in the vicinity of phase boundary M23C6 carbides at 350 °C and 400 °C.

  9. Evaluation of the strain rate effects on environmental fatigue life of CF8M cast stainless steel

    International Nuclear Information System (INIS)

    Jeong, Ill Seok; Ha, Gak Hyun; Jeon, Hyun Ik

    2009-01-01

    The environmental fatigue life of CF8M cast stainless steel is influenced by mechanical, environmental and metallurgical parameters, such as strain rate, strain amplitude, temperature, dissolved oxygen concentration, water flow rate and so on. In an actual plant, the mechanical and environmental parameters are changing during the plant operation. Therefore, the effect of such mechanical and environmental parameter changes on fatigue life evaluation have to be studied. Low cycle fatigue life of structural materials diminishes remarkably as functions of various parameters in high temperature and high pressure environments. Such reduction can be estimated by the fatigue life reduction factor(F en ). In this study, fatigue tests were performed under changing conditions o