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Sample records for carbon steel surface

  1. Characterization of D2 tool steel friction surfaced coatings over low carbon steel

    International Nuclear Information System (INIS)

    Highlights: • Solid state coating by friction surfacing method. • D2 tool steel is coated over relatively softer low carbon steel. • Defect free interface between tool steel coating and low carbon steel substrate. • D2 coatings exhibited higher hardness and good wear resistance. • Highly refined martensitic microstructure in the coating. - Abstract: In this work D2 tool steel coating is produced over a low carbon steel substrate using friction surfacing process. The process parameters are optimized to get a defect free coating. Microstructural characterization is carried out using optical microscopy, scanning electron microscopy and X-ray diffraction. Infrared thermography is used to measure the thermal profile during friction surfacing of D2 steel. Wear performance of the coating is studied using Pin-on-Disk wear tests. A lower rotational speed of the consumable rod and higher translational speed of the substrate is found to result in thinner coatings. Friction surfaced D2 steel coating showed fine-grained martensitic microstructure compared to the as-received consumable rod which showed predominantly ferrite microstructure. Refinement of carbides in the coating is observed due to the stirring action of the process. The infrared thermography studies showed the peak temperature attained by the D2 coating to be about 1200 °C. The combined effect of martensitic microstructure and refined carbides resulted in higher hardness and wear resistance of the coating

  2. Volatile corrosion inhibitor film formation on carbon steel surface and its inhibition effect on the atmospheric corrosion of carbon steel

    International Nuclear Information System (INIS)

    A novel volatile corrosion inhibitor (VCI), bis-piperidiniummethyl-urea (BPMU), was developed for temporary protection of carbon steel. Its vapor corrosion inhibition property was evaluated under simulated operational conditions. Electrochemical impedance spectroscopy was applied to study the inhibition effect of BPMU on the corrosion of carbon steel with a thin stimulated atmospheric corrosion water layers. Adsorption of BPMU on carbon steel surfaces was investigated by atomic force microscopy (AFM) and X-ray photoelectron spectroscopy (XPS). The results indicate that BPMU can form a protective film on the metal surface, which protects the metal against further corrosion. The structure of the protective film was suggested as one BPMU molecule chelated with one Fe atom to form a complex with two hexa-rings

  3. Volatile corrosion inhibitor film formation on carbon steel surface and its inhibition effect on the atmospheric corrosion of carbon steel

    Science.gov (United States)

    Zhang, Da-quan; An, Zhong-xun; Pan, Qing-yi; Gao, Li-xin; Zhou, Guo-ding

    2006-11-01

    A novel volatile corrosion inhibitor (VCI), bis-piperidiniummethyl-urea (BPMU), was developed for temporary protection of carbon steel. Its vapor corrosion inhibition property was evaluated under simulated operational conditions. Electrochemical impedance spectroscopy was applied to study the inhibition effect of BPMU on the corrosion of carbon steel with a thin stimulated atmospheric corrosion water layers. Adsorption of BPMU on carbon steel surfaces was investigated by atomic force microscopy (AFM) and X-ray photoelectron spectroscopy (XPS). The results indicate that BPMU can form a protective film on the metal surface, which protects the metal against further corrosion. The structure of the protective film was suggested as one BPMU molecule chelated with one Fe atom to form a complex with two hexa-rings.

  4. Increasing corrosion resistance of carbon steels by surface laser cladding

    Science.gov (United States)

    Polsky, V. I.; Yakushin, V. L.; Dzhumaev, P. S.; Petrovsky, V. N.; Safonov, D. V.

    2016-04-01

    This paper presents results of investigation of the microstructure, elemental composition and corrosion resistance of the samples of low-alloy steel widely used in the engineering, after the application of laser cladding. The level of corrosion damage and the corrosion mechanism of cladded steel samples were established. The corrosion rate and installed discharge observed at the total destruction of cladding were obtained. The regularities of structure formation in the application of different powder compositions were obtained. The optimal powder composition that prevents corrosion of samples of low-carbon low-alloy steel was established.

  5. Coefficient of friction between carbon steel and perlite concrete surfaces. Test report

    International Nuclear Information System (INIS)

    The results of coefficient of friction, μ, tests conducted on perlite blocks and carbon steel plates under various conditions are discussed. Variables included in the test entailed the use of lubricants (i.e. water and simulated radioactive waste solution) abrasives (120 grit, 60 grit, 40 grit sand paper) applied to the surfaces of the perlite block and carbon steel plates

  6. Metal magnetic memory signals from surface of low-carbon steel and low-carbon alloyed steel

    Institute of Scientific and Technical Information of China (English)

    DONG Li-hong; XU Bin-shi; DONG Shi-yun; YE Ming-hui; CHEN Qun-zhi; WANG Dan; YIN Da-wei

    2007-01-01

    In order to investigate the regularity of metal magnetic signals of ferromagnetic materials under the effect of applied load, the static tensile test of Q235 steel and 18CrNiWA steel plate specimens were conducted and metal magnetic memory signals of specimens were measured during the test process.The influencing factors of metal magnetic memory signals and the relationship between axial appliedload and signals were analyzed. The fracture and microstructure of the specimens were observed.The results show that the magnetic signals corresponding to the measured points change linearly approximately with increasing axial load.The microstructure of Q235 steel is ferrite and perlite, whereas that of l8CrNiWA steel is bainite and low-carbon martensite.The fracture of these two kinds of specimens is ductile rupture;carbon content of specimen materials and dislocation glide give much contribution to the characterisffcs of magnetic curves.

  7. Application of phosphating techniques to aluminium and carbon steel surfaces using nitro guanidine as oxidizing agent

    International Nuclear Information System (INIS)

    Phosphate coatings are inorganic crystalline deposits laid down uniformly on properly prepared surfaces by a chemical reaction with the treated base metal. The reaction consists in dissolving some surface metal by acid attack and then causing surface neutralization of the phosphate solution with consequent precipitation of the phosphate coating. Phosphate coatings do not provide appreciable corrosion protection in themselves. They are useful mainly as a base for paints, ensuring good adherence of paint to steel and decreasing the tendency for corrosion to under cut the paint film at scratches or other defects. In this work firstly were realized phosphate on standard carbon steel, employing technical of cold phosphate (at 40 Centigrade degrees and with a treatment time of 30 minutes) and hot phosphate (at 88 Centigrade degrees and with a treatment time of 15 minutes), where with this last were obtained the best results. Both methods used phosphate solutions of Zn/Mn and using as catalyst Nitro guanidine. Aluminium surfaces were phosphate used solutions of Cr and as catalyst Sodium bi fluoride. The phosphating on this surface were realized at temperature of 50 Centigrade degrees and with a treatment time of 10 minutes. In this work were obtained a new phosphate coatings on steel surfaces, these coatings were realized with a phosphate solution manufactured with the precipitates gathered during the hot phosphating on carbon steel. These coatings show excellent physical characteristics and of corrosion resistance. Were determined the physical testings of the coatings phosphate obtained on carbon steel and aluminium surfaces. These testing were: roughness, thickness, microhardness and adhesion. The best results were showed in carbon steel phosphate with precipitated solutions. The technical of analysis for activation with thermic neutrons was used to determine the phosphate coatings composition. Finally, corrosion testings were realized by means of two methods

  8. Nanocrystallization of aluminized surface of carbon steel for enhanced resistances to corrosion and corrosive wear

    International Nuclear Information System (INIS)

    Aluminizing is often used to improve steel's resistances to corrosion, oxidation and wear. This article reports our recent attempts to further improve aluminized carbon steel through surface nanocrystallization for higher resistances to corrosion and corrosive wear. The surface nanocrystallization was achieved using a process combining sandblasting and recovery heat treatment. The entire surface modification process includes dipping carbon steel specimens into a molten Al pool to form an Al coat, subsequent diffusion treatment at elevated temperature to form an aluminized layer, sandblasting to generate dislocation network or cells, and recovery treatment to turn the dislocation cells into nano-sized grains. The grain size of the nanocrystallized aluminized surface layer was in the range of 20-100 nm. Electrochemical properties, electron work function (EWF), and corrosive wear of the nanocrystalline alloyed surfaces were investigated. It was demonstrated that the nanocrystalline aluminized surface of carbon steel exhibited improved resistances to corrosion, wear and corrosive wear. The passive film developed on the nanocrystallized aluminized surface was also evaluated in terms of its mechanical properties and adherence to the substrate.

  9. Nanocrystallization of aluminized surface of carbon steel for enhanced resistances to corrosion and corrosive wear

    Energy Technology Data Exchange (ETDEWEB)

    Chen, C. [Dept. of Materials Physical and Chemical, University of Science and Technology Beijing, Beijing 100083 (China); Dept. of Chemical and Materials Engineering, University of Alberta, Edmonton, Alberta, T6G 2V4 (Canada); Li, D.Y., E-mail: dongyang.li@ualberta.c [Dept. of Chemical and Materials Engineering, University of Alberta, Edmonton, Alberta, T6G 2V4 (Canada); Shang, C.J. [Dept. of Materials Physical and Chemical, University of Science and Technology Beijing, Beijing 100083 (China)

    2009-12-15

    Aluminizing is often used to improve steel's resistances to corrosion, oxidation and wear. This article reports our recent attempts to further improve aluminized carbon steel through surface nanocrystallization for higher resistances to corrosion and corrosive wear. The surface nanocrystallization was achieved using a process combining sandblasting and recovery heat treatment. The entire surface modification process includes dipping carbon steel specimens into a molten Al pool to form an Al coat, subsequent diffusion treatment at elevated temperature to form an aluminized layer, sandblasting to generate dislocation network or cells, and recovery treatment to turn the dislocation cells into nano-sized grains. The grain size of the nanocrystallized aluminized surface layer was in the range of 20-100 nm. Electrochemical properties, electron work function (EWF), and corrosive wear of the nanocrystalline alloyed surfaces were investigated. It was demonstrated that the nanocrystalline aluminized surface of carbon steel exhibited improved resistances to corrosion, wear and corrosive wear. The passive film developed on the nanocrystallized aluminized surface was also evaluated in terms of its mechanical properties and adherence to the substrate.

  10. Effect of laser cutting parameters on surface quality of low carbon steel (S235)

    OpenAIRE

    I. Miraoui; M. Boujelbene; D. Katundi; E. Bayraktar; M. Zaied

    2012-01-01

    Purpose: This work analysis surface roughness parameters as a function of Laser power and cutting speed. The surface roughness parameters are determined after statistical analysis (ANOVA) and propose a simple mathematical model.Design/methodology/approach: Machining were carried out by Laser cutting (CO2) of sheet metal (low carbon steel, S235) produces different surface quality. The statistical processing of the experimental results enabled development of a mathematical model to calculate th...

  11. Crack-Growth Behavior of Laser Surface-Alloyed Low-Carbon Steel

    Science.gov (United States)

    Šturm, Roman; Žnidaršič, Matjaž; Grum, Janez

    2013-09-01

    Crack-growth behavior of Nd:YAG laser surface-alloyed as-received low-carbon steel Fe360B was evaluated. Thin surface layer was alloyed with silicon carbide SiC. During laser surface alloying process SiC powder dissolved in the melted pool. The surface-alloyed layer had as-solidified structure composed mainly of dendrites of ferrite, fine martensite needles, and retained austenite. The micro-hardness of the laser surface-alloyed layer was about 850 HV0.1. In laser surface-alloyed layer compressive residual stresses of average amount of σ RS = -100 MPa were obtained. In crack-growth tests comparison between specimens of as-received low-carbon steel Fe360B and the same steel with laser-alloyed surface was made. As the crack propagation was perpendicular to the interface between the laser-alloyed layers and the base metal, laser surface-alloyed specimens exhibited higher crack-growth resistance in the low stress intensity factor range Δ K th than as-received steel specimens.

  12. The study of growth of some biofilms on carbon steel surfaces

    International Nuclear Information System (INIS)

    In this paper the steps of growth of some biofilms on carbon steel metallic surfaces are emphasized. These biofilms are produced by bacteria that are usually present in Danube water, i.e. iron oxidizing bacteria and sulphate-reducing bacteria. The understanding of grown of the biofilms and of the way in which their containing microorganisms are involved in the initiation or acceleration of metallic surfaces corrosion constitutes one first step in finding some methods for diminishing or preventing the microbiologically induced corrosion. The tests consisted of a long time immersion (100 days) of some carbon steel samples (SA106gr.B) in inoculated media, and then the biofilms were studied by SEM technique. Also, the following aspects were monitored at the end of experiments: the macroscopic and microscopic aspect of the surfaces of metallic samples (metallographs made with a Neophot microscope); the gravimetric assessment of the change in weight of the coupons compared to their initial weight. (authors)

  13. Surface analysis study of gamma-radiation-induced carbon steel corrosion

    International Nuclear Information System (INIS)

    The corrosion rate of a metal depends on the nature of the surface oxide and its redox environment. Ionizing radiation can significantly alter the redox environment in water. We have investigated the impact of γ-radiation on the kinetics of carbon steel corrosion by characterizing the oxide films formed on carbon steel as a function of pH, cover gas, temperature, and irradiation time, using a range of surface analysis techniques. Results show that continuous irradiation enhances surface oxide formation with the type of oxide depending on the solution pH. For tests at 150oC and a [OH-] equivalent to that for pH25°C = 10.6, the surface oxide on carbon steel after γ-irradiation was non-porous and uniform; no localized corrosion was observed. However, this oxide appears to be susceptible to brittle fracture during cooling. Raman spectroscopy of the surface film shows that it is a mixed phase of Fe3O4 and γ-Fe2O3. In contrast, for tests at 150oC with [OH-] equivalent to neutral pH25°C, metal dissolution is significant and the surface oxide film is very porous. While Raman spectra show an oxide mostly composed of a similar mixed phase of Fe3O4 and γ-Fe2O3, SEM micrographs provide an image of the porous nature of the oxide grown at neutral pH25°C. At both pHs, α-Fe2O3 phase oxide, the most thermodynamically stable oxide under oxidizing conditions, has not been observed. The combination of this study and previously reported electrochemical studies provide a clearer understanding of the temperature dependence of oxide film formation/conversion processes on carbon steel, and allows us to distinguish radiation effects from those of temperature. (author)

  14. The performance of a surface-applied corrosion inhibitor for the carbon steel in saturated Ca(OH)2 solutions

    International Nuclear Information System (INIS)

    In the present work, the performance of an amino alcohol based surface applied inhibitor was studied by the electrochemical techniques in saturated Ca(OH)2 solutions. The surface morphology of the carbon steel was observed by scanning electron microscope, and the energy diffraction spectrum was also tested. Results showed that the inhibitor used in this work demonstrated obvious inhibition efficiency on the carbon steel in saturated Ca(OH)2 solutions. The inhibition mechanism of the inhibitor lies in the quick adsorption of the active component on carbon steel surface

  15. Surface modification of stainless steel by carbon/nitrogen implantation

    Czech Academy of Sciences Publication Activity Database

    Jirásková, Yvonna; Schneeweiss, Oldřich; Havlíček, Stanislav; Blawert, C.; Kalvelage, H.

    2001-01-01

    Roč. 51, č. 7 (2001), s. 693-701. ISSN 0011-4626. [International Colloquium "Mössbauer Spectroscopy in Material Science". Velké Losiny, 03.09.2000-08.09.2000] R&D Projects: GA MŠk OC 516.60; GA MŠk ME 373 Institutional research plan: CEZ:AV0Z2041904 Keywords : surface * phase analysis * hardness Subject RIV: BM - Solid Matter Physics ; Magnetism Impact factor: 0.345, year: 2001

  16. A facile electrodeposition process to fabricate corrosion-resistant superhydrophobic surface on carbon steel

    Science.gov (United States)

    Fan, Yi; He, Yi; Luo, Pingya; Chen, Xi; Liu, Bo

    2016-04-01

    Superhydrophobic Fe film with hierarchical micro/nano papillae structures is prepared on C45 steel surface by one-step electrochemical method. The superhydrophobic surface was measured with a water contact angle of 160.5 ± 0.5° and a sliding angle of 2 ± 0.5°. The morphology of the fabricated surface film was characterized by field emission scanning electron microscopy (FE-SEM), and the surface structure seems like accumulated hierarchical micro-nano scaled particles. Furthermore, according to the results of Fourier transform infrared spectra (FT-IR) and X-ray photoelectron spectroscopy (XPS), the chemical composition of surface film was iron complex with organic acid. Besides, the electrochemical measurements showed that the superhydrophobic surface improved the corrosion resistance of carbon steel in 3.5 wt.% NaCl solution significantly. The superhydrophobic layer can perform as a barrier and provide a stable air-liquid interface which inhibit penetration of corrosive medium. In addition, the as-prepared steel exhibited an excellent self-cleaning ability that was not favor to the accumulation of contaminants.

  17. Wear Resistance of Carbon Steels and Structure Parameters of Their Surface Layer After High Current Density Sliding

    Science.gov (United States)

    Fadin, V. V.; Aleutdinova, M. I.

    2016-04-01

    Dry sliding of carbon steels under the action of an AC current of a contact density higher than 100 A/cm2 is realized. It is shown that the contact layer is easily deteriorated in high-carbon steels. This becomes evident as lower wear resistance compared to that of low-carbon steels. There are signs of a developing liquid phase on the worn surface. Using the methods of Auger spectroscopy and X-ray diffraction analysis, it is demonstrated that a high content of carbon in the initial steel structure gives rise to formation of a large amount of γ-Fe (and)as well to a high concentration of carbon near the sliding surface.

  18. Surface Roughness Prediction Model in Machining of Carbon Steel by PVD Coated Cutting Tools

    Directory of Open Access Journals (Sweden)

    Yusuf Sahin

    2004-01-01

    Full Text Available The surface roughness model in the turning of AISI 1040 carbon steel was developed in terms of cutting speed, feed rate and depth of cut using response surface methodology. Machining tests were carried out using PVD-coated tools under different cutting conditions. The surface roughness equations of cutting tools when machining the carbon steels were achieved by using the experimental data. The results are presented in terms of mean values and confidence levels. The established equation shows that the feed rate was found to be a main influencing factor on the surface roughness. It increased with increasing the feed rate, but decreased with increasing the cutting speed and the depth of cut, respectively. The variance analysis for the second-order model shows that the interaction terms and the square terms were statically insignificant. However, it could be seen that the first-order effect of feed rate was significant while cutting speed and depth of cut was insignificant. The predicted surface roughness of the samples was found to lie close to that of the experimentally observed ones with 95% confident intervals.

  19. Microstructural evolution and mechanical behaviour of surface hardened low carbon hot rolled steel

    Energy Technology Data Exchange (ETDEWEB)

    Tewary, N.K. [Department of Metallurgy and Materials Engineering, Bengal Engineering and Science University, Shibpur, Howrah 711103 (India); Syed, B. [R and D Division, Tata Steel Limited, Jamshedpur 831007 (India); Ghosh, S.K., E-mail: skghosh@metal.becs.ac.in [Department of Metallurgy and Materials Engineering, Bengal Engineering and Science University, Shibpur, Howrah 711103 (India); Kundu, S. [R and D Division, Tata Steel Limited, Jamshedpur 831007 (India); Shariff, S.M.; Padmanabham, G. [Centre for Laser Processing, ARCI-Hyderabad, Balapur PO, AP 500005 (India)

    2014-06-01

    Surface hardening of low carbon hot rolled C–Mn steel has been successfully performed by high power diode laser with an achievable case depth of about 300 μm. The laser treated samples have been characterised using optical microscope, scanning electron microscope, transmission electron microscope, and X-ray diffraction techniques. Higher hardness level is achieved in laser surface hardened zone (≈300 HV) than in the base alloy region (≈140 HV). The variation in hardness as a function of distance across the laser tracks is observed during multi-track laser hardening. Laser hardened steel sheets show enhanced mechanical strength (YS: 383–443 MPa, UTS: 476–506 MPa) with the lowering of percentage total elongation (23–28%) compared to the base alloy (YS: 351 MPa, UTS: 450 MPa and total elongation is 32%). Strain hardening exponent (‘n’) has been evaluated from true tensile stress–strain diagram and it shows a similar nature for both base alloy and laser treated steels. The microstructure in the base alloy region consists of a mixture of ferrite and pearlite, whereas predominantly lath martensite is present in the laser hardened surface layer. The improvement of mechanical strength is discussed in terms of the formation of this hardened layer on the surface.

  20. Microstructural evolution and mechanical behaviour of surface hardened low carbon hot rolled steel

    International Nuclear Information System (INIS)

    Surface hardening of low carbon hot rolled C–Mn steel has been successfully performed by high power diode laser with an achievable case depth of about 300 μm. The laser treated samples have been characterised using optical microscope, scanning electron microscope, transmission electron microscope, and X-ray diffraction techniques. Higher hardness level is achieved in laser surface hardened zone (≈300 HV) than in the base alloy region (≈140 HV). The variation in hardness as a function of distance across the laser tracks is observed during multi-track laser hardening. Laser hardened steel sheets show enhanced mechanical strength (YS: 383–443 MPa, UTS: 476–506 MPa) with the lowering of percentage total elongation (23–28%) compared to the base alloy (YS: 351 MPa, UTS: 450 MPa and total elongation is 32%). Strain hardening exponent (‘n’) has been evaluated from true tensile stress–strain diagram and it shows a similar nature for both base alloy and laser treated steels. The microstructure in the base alloy region consists of a mixture of ferrite and pearlite, whereas predominantly lath martensite is present in the laser hardened surface layer. The improvement of mechanical strength is discussed in terms of the formation of this hardened layer on the surface

  1. Effect of laser cutting parameters on surface quality of low carbon steel (S235

    Directory of Open Access Journals (Sweden)

    I. Miraoui

    2012-09-01

    Full Text Available Purpose: This work analysis surface roughness parameters as a function of Laser power and cutting speed. The surface roughness parameters are determined after statistical analysis (ANOVA and propose a simple mathematical model.Design/methodology/approach: Machining were carried out by Laser cutting (CO2 of sheet metal (low carbon steel, S235 produces different surface quality. The statistical processing of the experimental results enabled development of a mathematical model to calculate the cut surface quality according to the cutting parameters used in the present work.Findings: The prediction of surface roughness values according to the mathematical model are very precisely analysis and determining of surface roughness values is a very practical tool by the experimental design method. It enables a high quality range in analysing experiments and achieving optimal exact values. A rather small experimental data are required to generate useful information and thus develop the predictive equations for surface roughness values as Ra, Rt and Rz. Depending on the surface roughness data provided by the experimental design, a first-order predicting equation has been developed in this paper.Practical implications: A simple and practical tool was proposed with the experimental design for predicting the surface roughness values as a function of variables of Laser power and cutting speed for a low carbon steel (S235. This type of analysis gives detailed information on the effect of Laser cutting parameters on the surface roughness.Originality/value: Experimental data was compared with modelling data to verify the adequacy of the model prediction. As shown in this work, the factor of cutting speed the most important influence on the surface roughness.

  2. MODIFICATION OF CARBON STEEL BY LASER SURFACE MELTING: PART I: EFFECT OF LASER BEAM TRAVELLING SPEED ON MICROSTRUCTURAL FEATURES AND SURFACE HARDNESS

    OpenAIRE

    Hashem F. El-Labban; Abdelaziz, M.; Essam R.I. Mahmoud

    2013-01-01

    The present study aims to improve the surface hardness of carbon steel by application of laser surface melting of effective conditions. The travelling speed of laser beam during this treatment is one of the important treatment conditions. This study aims to investigate the effect of laser surface melting with different beam speeds on macro and microstructure as well as the hardness distribution through the thickness of carbon steel. To achieve this target, three different travelling speeds (1...

  3. Film forming kinetics and reaction mechanism of γ-glycidoxypropyltrimethoxysilane on low carbon steel surfaces

    International Nuclear Information System (INIS)

    The film forming kinetics and reaction mechanism of γ-GPS on low carbon steel surfaces was investigated by FTIR-ATR, AFM, NSS and theoretical calculation method. The results from experimental section indicated that the reaction of γ-GPS on low carbon steel surfaces followed the conventional reaction mechanism, which can be described as reaction (I) (Me (Metal)-OH + HO-Si → Me-O-Si + H2O) and reaction (II) (Si-OH + Si-OH → Si-O-Si + H2O). During film forming process, the formation of Si-O-Fe bond (reaction (I)) exhibited oscillatory phenomenon, the condensation degree of silanol monomers (reaction (II)) increased continuously. The metal hydroxyl density had significant influence on the growth mechanisms and corrosion resisting property of γ-GPS films. The results from theoretical calculation section indicated that the patterns of reaction (I) and reaction (II) were similar, involving a nucleophilic attack on the silicon center. The formation of Si-O-Fe bond (reaction (I)) was kinetically and thermodynamically preferred, which had catalytic effect on its condensation with neighboring silanol monomers (reaction (II)). Our DFT calculations were good consistent with the experimental measurements.

  4. Effect of Nitridation Time on the Surface Hardness of Medium Carbon Steels (AISI 1045)

    International Nuclear Information System (INIS)

    It has been investigated the effect of nitridation time on the surface hardness of medium carbon steels (AISI 1045). Parameters determining to the results were flow rate of the nitrogen gas, temperature and time. In this experiments, sample having diameter of 15 mm, thick 2 mm placed in tube of glass with diameter 35 mm heated 550 oC, flow rate and temperature were kept constants, 100 cc/minutes and 550 oC respectively, while the time were varied from 5, 10, 20 and 30 hours. It was found, that for the nitridation time of 5, 10, 20, and 30 hours, the surface hardness increased from 145 VHN to, 23.7, 296.8, 382.4 and 426.1 VHN, respectively. (author)

  5. Ratcheting led surface failure of medium carbon bainitic steel under mild operation conditions

    Institute of Scientific and Technical Information of China (English)

    Peng Dou; Youguo Li; Kaiming Liang; Bingzhe Bai

    2005-01-01

    The behavior of rolling contact fatigue (RCF) of medium carbon bainitic back-up roll steel was investigated under its actual work conditions. A kind of asperity-scale surface originated cracks, which is lying parallel or at an acute angle to the surfaces, initiated after unidirectional plastic flow of the material in thin surface layer had occurred. Theoretical analysis indicates that they nucleate due to plastic ratcheting induced by asperity contact stresses, and consequently are named as ratcheting cracks. After nucleating and initially propagating, they arrest at some depth and resume propagating till about 70%-80% of the RCF failure life by initially turning parallel to contact surfaces. Their behavior of initiation and propagation is confined to a thin layer prior to the formation of surface distress. According to the critical principle of the preventive grinding strategy, removing the asperity influenced surface layer at about 70%-80% of the RCF failure life can effectively prevent the ratcheting cracks from developing into surface distress, which can lead to the formation of macro-RCF failure soon.

  6. Thermodynamic analysis of carbon migration in W1-1.0C steel in plasma surface chromizing

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    W1-1.0C steel was chromized at 1173 K with double glow plasma surface alloying process, and the distribution of Fe, Cr,and C contents in the chromized layer was measured using glow discharge spectrum analysis (GDA).The behavior and mechanism of carbon migration during the formation of chromized layer were studied through thermodynamic analysis and calculation.The gradient of carbon chemical potential was regarded as the driving force of carbon migration.An equation was derived to describe the carbon content varying with the chromium content within the carbon-rich region.The calculated results from the equation approximated closely to the experimental ones.

  7. Surface treatment of 0.20% C carbon steel by high-current pulsed electron beam

    Institute of Scientific and Technical Information of China (English)

    XU Guo-cheng; FU Shi-you; GUAN Qing-feng

    2006-01-01

    A high-current pulsed electron beam(HCPEB) generated on the system of Nadezhda-2 was applied to improve the microstructure and performance of 0.20% C low carbon steel. Surface layers of the samples bombarded by explosive electron beam at different pulses was observed by using electron microscopy. The physical model of the thermal-stress process and related modification mechanism as a result of HCPEB irradiation was also investigated. After HCPEB post treatments, obvious changes in microstructure and significant hardening occur in the depth of 200-250 μm from the surface after HCPEB irradiation. Rapid heating and subsequent rapid solidification induce heavy plastic deformation, which results in that the laminated structure of pearlite is substituted by dispersive rounded-like cementites in the near-surface. The effect of HCPEB treatment can reach more than 500 m depth from the surface. The original crystalline structure is changed to a different degree that grows with the numbers of bombardment, and in the surface layer amorphous states and nanocrystaline structures consisting of grains of γ-phase and cementite are found. The violent stress induced by HCPEB irradiation is the origin of the nanostructured and amorphous structure formation.

  8. Study the influence of a new ball burnishing technique on the surface roughness of AISI 1018 low carbon steel

    Directory of Open Access Journals (Sweden)

    Abd Alkader Ibrahim

    2015-02-01

    Full Text Available Hard roller burnishing with a ball tool is a surface-finishing where a free-rotating tool rolls over the machined surface under high pressures and flattens the surface roughness peaks by cold work. In the present work, a new burnishing technique has been applied which enables both single and double ball burnishing process in site after turning without releasing the specimen. Sets of experiments are conducted to investigate the influence of burnishing force, feed, speed and number of tool passes on surface roughness of AISI 1018 Low Carbon Steel specimens. Burnishing results showed significant effectiveness of the new burnishing technique in the process. The results revealed that minimum surface roughness are obtained by applying the double ball burnishing process on AISI 1018 Low Carbon Steel specimens. Improvement in surface finish can be achieved in both single and double ball burnishing by increasing the number of burnishing tool passes. The results are presented in this paper.

  9. Effect of surface nanocrystallization induced by fast multiple rotation rolling on mechanical properties of a low carbon steel

    International Nuclear Information System (INIS)

    Highlights: ► Effect of surface nanocrystallization on a low carbon steel. ► A novel and efficient surface nanocrystallization technique was developed. ► Average grain size is about 14 nm in the top surface layer. ► The mechanical properties were markedly improved by the new method. -- Abstract: Fast multiple rotation rolling (FMRR), a novel and efficient surface nanocrystallization technique, was used to fabricate a nanostructured layer in the surface of low carbon steel. The microstructure of the surface layer was characterized by transmission electron microscopy, optical microscope and scanning electron microscopy, and mechanical properties were investigated by microhardness measurements, tensile measurements and friction and wear tests. In addition, the fracture and wear scars morphologies were observed by scanning electron microscopy. Experimental results indicated that a deformation layer with thickness about 200 μm is clearly observed in the FMRR sample surface. A nanostructured layer of 30 μm thick is obtained, with grain size ranging from 8 to 18 nm and average grain size about 14 nm in the top surface layer. The microhardness of the FMRR sample change gradiently along the depth from about 316 HV in the top surface layer to about 160 HV in the matrix, which is nearly twice harder than that of the original sample. The ultimate tensile strength has also been markedly improved. And the friction and wear experiments show that tribological properties of the low carbon steel have been enhanced by FMRR treatment.

  10. A new method for surface modifications of carbon steels and alloys

    Directory of Open Access Journals (Sweden)

    Valeriy Dondokovich Dugar-Zhabon

    2012-12-01

    Full Text Available A three-dimensional treatment method involving implantation of ions into solids immersed in a high voltage pulse discharge ignited on the left-hand-branch of the Paschen curve was elaborated about fifteen years ago. This method, named 3DII for short, has been used in the equipment JUPITER (Joint Universal Plasma and Ion Technologies Experimental Reactor for practical purposes. Hereafter, the need for better means to improve the metal surface protection against aggressive media prompted an elaboration of the MOSMET concept which is based on a hybrid treatment involving the processes of implantation and deposition. It is significant that the processes can be set into action simultaneously or separately. In this article, the conditions of hybrid treatment of AISI SAE 1010, 1020 y 1045 carbon steels, their subsequent electrochemical diagnostics and corrosion test results are described. The corrosion rate of the samples treated by titanium hybrid discharge is found approximately an order of magnitude smaller as compared to the non-treated samples.

  11. Plain carbon steel bipolar plates for PEMFC

    Institute of Scientific and Technical Information of China (English)

    WANG Jianli; SUN Juncai; TIAN Rujin; XU Jing

    2006-01-01

    Bipolar plates are a multifunctional component of PEMFC. Comparing with the machined graphite and stainless steels, the plain carbon steel is a very cheap commercial metal material. In this paper, the possibility of applying the plain carbon steels in the bipolar plate for PEMFC was exploited. In order to improve the corrosion resistance of the low carbon steel in the PEMFCs' environments,two surface modification processes was developed and then the electrochemical performances and interfacial contact resistance (ICR) of the surface modified plate of plain carbon steel were investigated. The results show that the surface modified steel plates have good corrosion resistance and relatively low contact resistance, and it may be a candidate material as bipolar plate of PEMFC.

  12. MODIFICATION OF CARBON STEEL BY LASER SURFACE MELTING: PART II: EFFECT OF LASER BEAM POWER ON MICROSTRUCTURAL FEATURES AND SURFACE HARDNESS

    OpenAIRE

    Hashem F. El-Labban; Abdelaziz, M.; Essam R.I. Mahmoud

    2013-01-01

    The surface hardness has an important effect on the wear resistance of different materials. The present study aims to improve the surface hardness of carbon steel through the application of laser surface melting with suitable conditions. The laser beam power and travelling speed are the main factors that affect the properties of the treated zone. In this study, three different conditions of laser beam power (1800, 1500 and 1200 W) at fixed travelling speed of 1000 mm min-1 were chosen to stud...

  13. Study of the pyritized surfaces of the carbon steel components in heavy water production facilities

    International Nuclear Information System (INIS)

    The components used in the Girldler Sulfide (GS) process of heavy water production are made of carbon steel covered by iron sulfide layers of different compositions (mackinawite, troilite, pyrrhotite or pyrite) of variable thicknesses. The most protective layers which provide an acceptable corrosion resistance of the subjacent metal are the mixtures of pyrrhotite and pyrite. In the present work, the corrosion resistance of carbon steel samples covered by different types of sulfides was investigated by the following methods: X ray diffraction, metallography and electrochemical methods (potential-dynamical and electrochemical impedance). In order to carry out the electrochemical measurements in the same conditions as those of the operation of carbon steel components in D2O production facilities, the experiments were performed with Na2S solutions, at pH=4 - 13 and S2-concentration value between 1 and 1000 mg/l. The dependence of corrosion rate kinetics on pH and S2- concentration of the testing solution was investigated for sulfide covered samples comparatively with the uncovered ones. Corrosion rates determined gravimetrically were compared with those determined by electrochemical measurements. The uniformity and thickness of the sulfide layers were checked by metallographic methods. The composition of the sulfides formed in various environment conditions was established by X-ray diffraction. Reaction mechanisms specific for sulfide formation environments have been proposed. (authors)

  14. Surface coatings on carbon steel for prevention of flow accelerated corrosion under two phase flow conditions

    Energy Technology Data Exchange (ETDEWEB)

    Shim, Hee-Sang; Kim, Kyung Mo; Hur, Do Haeng [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of); Kim, Seung Hyun; Kim, Ji Hyun [Ulsan National Institute of Science and Technology, Ulsan (Korea, Republic of)

    2015-05-15

    Since the occurrence of a Surry-2 pipe rupture accident, a lot of effort has been made to prevent FAC of carbon steel piping. Some of the chemicals were suggested as a corrosion inhibitor. A platinum decoration was applied as another prevention strategy of carbon steel thinning. The severe FAC-damaged carbon steel pipings were replaced by tolerant materials such as SA335 Gr.P22. However, some components such as the piping materials between moisture separator and turbine have still suffered from the FAC degradation. This work provides a coating method to prevent the FAC degradation of the SA106 Gr.B, which is a piping material between moisture separator and high-pressure turbine, under two-phase flow. We suggested the coating materials to prevent FAC of SA106Gr.B under two-phase water-vapor flow. The FAC resistance of SA106Gr.B was improved with 5 times by electroless-deposited Ni-P protective layer. Other coating materials also enhanced the tolerance up to 5 times for the FAC in a condition of 150 .deg. C and 3.8 bar at 9.5 compared to non-coated SA106Gr.B.

  15. Carbon steel protection in G.S. (Girlder sulfide) plants. Influence of the material surface state. Pt. 2

    International Nuclear Information System (INIS)

    The passivation on carbon steels, in particular ASTM A 516 Degree 60 and ASTM A 333 steels is made, submitting it to the action of H2S/H2O1,2 corrosive medium. The steel is rapidly corroded by H2S in aqueous solution, forming iron sulfides on the metallic surface in a crystalline layer of various μm of thickness. During this process, various types of iron sulfides at different phases, with different sulfur and iron contents are formed. The influence of temperature, the pH, the exposure time and the corrosive medium composition on formation and quality of the iron sulfides protective layer was also studied. (Author)

  16. Formation of protective oxide film on the surface of carbon steel in the presence of trilonates

    International Nuclear Information System (INIS)

    Iron trilonate effect on formation of protective oxide film on the surface of pearlitic steel is studied. It is shown that iron trilonate accumulation in the solution is not obligatory for formation of protective oxide film, it is formed not only of iron trilonate but under conditions following trilonate decomposition. Basing on the carried out investigations and literary data it is possible to suppose on similarity of the mechanisms of protective oxide film formation in iron trilonate and hydrazine solutions

  17. Laser surface alloying of carbon steel and α-Fe with CrB2 particles

    International Nuclear Information System (INIS)

    A continuous wave, 2.5kW CO2 laser was used to surface alloy AISI 1045 steel and α-Fe with CrB2 by the powder injection method. CrB2 particles (100-150μ size) were injected into the molten bath of the substrate. The particles were partially dissolved in the bath, forming a melted layer of Fe-Cr-B-C. The solidification resulted in the formation of iron borides and undissolved CrB2 in the case of Armco iron and additional α-ferrite, γ-austenite and chromium carbides in the SAE 1045 steel. The hardness was high, 1250 HV in both cases, caused mainly by the borides. The overlap of the laser passes did not affect the hardness distribution throughout the alloyed layer. The structure and properties of the layers were studied using X-ray diffraction, Auger electron spectroscopy, scanning electron microscopy and optical microscopy. (orig.)

  18. Ultrahigh carbon steels, Damascus steels, and superplasticity

    Energy Technology Data Exchange (ETDEWEB)

    Sherby, O.D. [Stanford Univ., CA (United States). Dept. of Materials Science and Engineering; Wadsworth, J. [Lawrence Livermore National Lab., CA (United States)

    1997-04-01

    The processing properties of ultrahigh carbon steels (UHCSs) have been studied at Stanford University over the past twenty years. These studies have shown that such steels (1 to 2.1% C) can be made superplastic at elevated temperature and can have remarkable mechanical properties at room temperature. It was the investigation of these UHCSs that eventually brought us to study the myths, magic, and metallurgy of ancient Damascus steels, which in fact, were also ultrahigh carbon steels. These steels were made in India as castings, known as wootz, possibly as far back as the time of Alexander the Great. The best swords are believed to have been forged in Persia from Indian wootz. This paper centers on recent work on superplastic UHCSs and on their relation to Damascus steels. 32 refs., 6 figs.

  19. Surface and electrochemical characterization of nano zinc ferrite coating on carbon steel

    International Nuclear Information System (INIS)

    The structural materials in nuclear power reactors are mainly iron and nickel based alloys. Operation of these nuclear reactors at high temperatures and high pressures for a longer duration leads to the formation of various oxides due to the corrosion of the structural materials and the nature of these oxides depend on the chemical environment prevailed. Since the corrosion process is electrochemical in nature, the interface formed between the alloys and oxides play a crucial role in deciding the overall corrosion resistance of the structural materials. Therefore, modifying these oxides to nano size would improve the adherence and protectiveness of the interfacial film. In this context, the chemical synthesis of zinc ferrite (ZnFe2O4) was carried out by precipitation method using zinc sulphate and iron ammonium sulphate. The synthesized ferrite powder was confirmed by Raman Spectroscopy. X-Ray Diffraction studies showed that the intensity and the ‘d’ values of the observed diffraction peaks perfectly match with the single-crystalline cubic spinel form of zinc ferrite having lattice constant a=8.436 Å. The 10 mm diameter ferrite targets were prepared using synthesized ZnFe2O4 powder by sintering at 1000°C for 24 hours. Thin film of ZnFe2O4 was deposited on Carbon Steel specimens using pulsed laser deposition technique. Characterization of this deposited ferrite was carried out by Raman spectroscopy, X-Ray Diffraction, X-ray Photoelectron Spectroscopy and Secondary Electron Microscopy. Raman data of coated ZnFe2O4 matched with the standard ZnFe2O4 oxide. X-ray diffraction pattern indicated that the sample was in single phase with an average grain size 30 nm. XPS data indicated the formation of ZnFe2O4. Scanning electron microscopy technique was used to analyze the surface film morphology. The mechanism of corrosion resistance/improvement in the deposited layer was studied by electrochemical techniques and the results are presented in detail in this paper

  20. Affected zone generated around the erosion pit on carbon steel surface at the incipient stage of vibration cavitation

    Institute of Scientific and Technical Information of China (English)

    CHEN HaoSheng; LI Jiang; LIU ShiHan; CHEN DaRong; WANG JiaDao

    2008-01-01

    The characteristics of erosion pits on a carbon steel surface were investigated at the incipient stage of cavitation erosion. After a 5-minute experiment performed in an ultrasonic vibration system, needle-like erosion pits appeared on the polished steel surface, and a specially affected zone was formed around the pit. The shape of the pit and the plastic deformation of the affected zone indicate that the me-chanical impaction on the surface is the main reason for the cavitation damage. On the other hand, the iridescent color, the decreased surface hardness and the precipitated carbides on the affected zone prove that the affected zone has experienced a tempering process with the temperature higher than 300℃. The lack of oxygen in the affected zone also proves that it is not a chemical oxygen result. A special phenomenon that a carbon ring forms in the affected zone is explained as a result of the tor-oidal bubbles' heating effect at the final stage of the bubble collapse.

  1. Protective film formation of carbon steel surfaces for corrosion and deposit control in Heavy Water Plant, Manuguru (Paper No. 1.1)

    International Nuclear Information System (INIS)

    Heavy Water Plant, Manuguru based on H2S-H2O bi-thermal chemical exchange process employs carbon steel as major material of construction for towers and piping. Several different phases of iron sulphide form as a result of interaction between aqueous H2S and carbon steel. Development of a procedure for formation of stable film on carbon steel as a preconditioning step was carried out based on work done by Heavy Water Division and the experiences of HWP, Kota. Heavy Water Plant, Manuguru was designed for carrying protective film formation of entire exchange unit including vessels, tanks, pipings etc. under dynamic conditions. This paper describes the procedure followed for the protective film formation of carbon steel surfaces at HWP, Manuguru. (author). 2 refs., 3 tabs., 2 figs

  2. Study on magnetic memory signals of medium carbon steel specimens with surface crack precut during loading process

    Institute of Scientific and Technical Information of China (English)

    DONG Lihong; XU Binshi; DONG Shiyun; YE Minghui; CHEN Qunzhi

    2006-01-01

    Static tensile test and tensile-tensile fatigue test of medium carbon steel sheet specimens with surface crack precut were performed on MTS810 hydraulic testing machine to clear the meaning of the point of Hp( y ) value zero. Magnetic memory signals were measured during the test process. The results show that only one point of Hp( y ) zero value exists in all measured magnetic signal curves during the loading process, which should be a sign of intersection of positive-negative magnetic poles after magnetic ordered state appears and does not indicate the position of surface crack precut. The analysis shows that the surface crack precut can not interrupt the magnetic ordered state occurred during the test completely, hence its Hp( y ) value is not zero. However, the crack extending to a penetrated defect at the instant of specimen's fracture leads to the discontinuance of magnetic ordered state.

  3. XPS, XRD and laser Raman analysis of surface modified of 6150 steel substrates for the deposition of thick and adherent diamond-like carbon coatings

    Energy Technology Data Exchange (ETDEWEB)

    Silva, William de Melo; Carneiro, Jose Rubens Goncalves, E-mail: williammelosilva@gmail.com [Pontificia Universidade Catolica de Minas Gerais (PUC-MG), Belo Horizonte (Brazil). Dept. de Engenharia Mecanica; Trava-Airoldi, Vladimir Jesus [Associate Laboratory of Sensors and Materials, National Institute for Space Research, Sao Jose dos Campos, SP (Brazil)

    2013-11-01

    Although the 6150 steel has an excellent fatigue and impact resistance, it is unsuitable to operate it when the corrosion is a limited factor. We propose here a sequence of steel pre-treatment by carburizing, carbonitriding and nitriding in order to improve the poor adhesion between Diamond Like-Carbon coatings on steel. This sequence is our attempt to reduce the difference between the coefficients of thermal expansion of steel and DLC through the graded interface. This work demonstrates the quantitative analysis of the molecules present at surface using X-ray photoelectron spectroscopy. The crystallographic structures are investigated by X-ray diffraction which shows the formation of carbides and nitride phases. Raman spectroscopy reveals the carburizing surface characteristics where DLC coating is nucleated and grown at the substrate. At the end of the analysis it is possible to verify which molecules and phases are formed on the steel surface interface after each step of pre-treatment. (author)

  4. XPS, XRD and laser raman analysis of surface modified of 6150 steel substrates for the deposition of thick and adherent diamond-like carbon coatings

    Directory of Open Access Journals (Sweden)

    William de Melo Silva

    2013-06-01

    Full Text Available Although the 6150 steel has an excellent fatigue and impact resistance, it is unsuitable to operate it when the corrosion is a limited factor. We propose here a sequence of steel pre-treatment by carburizing, carbonitriding and nitriding in order to improve the poor adhesion between Diamond Like-Carbon coatings on steel. This sequence is our attempt to reduce the difference between the coefficients of thermal expansion of steel and DLC through the graded interface. This work demonstrates the quantitative analysis of the molecules present at surface using X-ray photoelectron spectroscopy. The crystallographic structures are investigated by X-ray diffraction which shows the formation of carbides and nitride phases. Raman spectroscopy reveals the carburizing surface characteristics where DLC coating is nucleated and grown at the substrate. At the end of the analysis it is possible to verify which molecules and phases are formed on the steel surface interface after each step of pre-treatment.

  5. The influence of biosurfactant adsorption on the physicochemical behaviour of carbon steel surfaces using contact angle measurements and X-ray photoelectron spectroscopy

    Energy Technology Data Exchange (ETDEWEB)

    Shubina, V., E-mail: varvara.shubina2014@gmail.com [LUNAM Université, IFSTTAR, MAST, SMC, F-44340 Bouguenais (France); Gaillet, L. [LUNAM Université, IFSTTAR, MAST, SMC, F-44340 Bouguenais (France); Ababou-Girard, S. [Institut de Physique de Rennes, Département Matériaux et Nanosciences, UMR 6251 CNRS, Université Rennes 1, 35000 Rennes-Cedex (France); Gaudefroy, V. [LUNAM Université, IFSTTAR, MAST, SMC, F-44340 Bouguenais (France); Chaussadent, T.; Farças, F. [Université Paris-Est, IFSTTAR, MAST, CPDM, F-77447 Marne-la-Vallée (France); Meylheuc, T. [INRA, UMR1319 Micalis, F-78352 Jouy-en-Josas (France); AgroParisTech, UMR Micalis, F-78352 Jouy-en-Josas (France); Dagbert, C. [2 Chemin de la Grand’côte, 36270 Éguzon-Chantôme (France); Creus, J. [LaSIE, UMR7356, Université de La Rochelle, Pôle Sciences et Technologie, Bâtiment Marie Curie, Avenue Michel Crépeau, 17000 La Rochelle (France)

    2015-10-01

    Highlights: • Surface modifications to carbon steel surfaces due to the adsorption of a biosurfactant derived from Pseudomonas fluorescens bacteria cells were investigated using contact angle measurements (CAM) and X-ray photoelectron spectroscopy (XPS). • CAM allowed to establish an increase of electron-donating properties of steel surface due to the biosurfactant adsorption. • XPS demonstrated that biosurfactant molecules change the stoichiometry of mixted-oxide layer and the new outer layer mostly composed of magnetite. • Thickness and density of adsorbed biosurfactants layers were highlighted using a semiquantitative approach for 3 different concentrations of biomolecules. - Abstract: We investigated modifications to carbon steel surfaces due to the adsorption of a biosurfactant derived from Pseudomonas fluorescens bacteria cells using contact angle measurements (CAM) and X-ray photoelectron spectroscopy (XPS). After conditioning carbon steel in solutions with three different concentrations of biosurfactant molecules: 0.05, 0.3 and 1 g L{sup −1}, the average thickness of the biosurfactant layer on the carbon steel specimens was 7.9 ± 0.3, 12.1 ± 0.5 and 16.4 ± 0.7 Å, respectively. The biosurfactants changed the composition of both the Fe{sup 2+} and Fe{sup 3+} mixed-oxide layer and the outer layer, mostly composed of Fe{sup 3+} associated with magnetite. Contact angle measurements indicate decreased hydrophobic properties after the carbon steel was modified by biosurfactant. It was shown that the carbon steel surface free energy depends on the biosurfactant concentration, due to an acquisition of strong electron-donating properties.

  6. The influence of biosurfactant adsorption on the physicochemical behaviour of carbon steel surfaces using contact angle measurements and X-ray photoelectron spectroscopy

    International Nuclear Information System (INIS)

    Highlights: • Surface modifications to carbon steel surfaces due to the adsorption of a biosurfactant derived from Pseudomonas fluorescens bacteria cells were investigated using contact angle measurements (CAM) and X-ray photoelectron spectroscopy (XPS). • CAM allowed to establish an increase of electron-donating properties of steel surface due to the biosurfactant adsorption. • XPS demonstrated that biosurfactant molecules change the stoichiometry of mixted-oxide layer and the new outer layer mostly composed of magnetite. • Thickness and density of adsorbed biosurfactants layers were highlighted using a semiquantitative approach for 3 different concentrations of biomolecules. - Abstract: We investigated modifications to carbon steel surfaces due to the adsorption of a biosurfactant derived from Pseudomonas fluorescens bacteria cells using contact angle measurements (CAM) and X-ray photoelectron spectroscopy (XPS). After conditioning carbon steel in solutions with three different concentrations of biosurfactant molecules: 0.05, 0.3 and 1 g L−1, the average thickness of the biosurfactant layer on the carbon steel specimens was 7.9 ± 0.3, 12.1 ± 0.5 and 16.4 ± 0.7 Å, respectively. The biosurfactants changed the composition of both the Fe2+ and Fe3+ mixed-oxide layer and the outer layer, mostly composed of Fe3+ associated with magnetite. Contact angle measurements indicate decreased hydrophobic properties after the carbon steel was modified by biosurfactant. It was shown that the carbon steel surface free energy depends on the biosurfactant concentration, due to an acquisition of strong electron-donating properties

  7. Statistical analysis of a corrosion inhibitor family on three steel surfaces (duplex, super-13 and carbon) in hydrochloric acid solutions

    International Nuclear Information System (INIS)

    Previous studies have addressed the experimental and theoretical investigation of the inhibition corrosion efficiencies (ICE) of single metal surfaces. Along this line we carried out calculations concerning to 23 compounds on three different single-steel surfaces, duplex, super-13 and the carbon steel in hydrochloric acid (15% w/v) solutions. The overall experiment is composed of 69 results of weight loss ICEs at 60 deg. C for amines, alcohols, thiourea and its derivatives acting as corrosion inhibitors for three steel surfaces. In these studies ICEs were correlated with group and quantum AM1 descriptors through the use of three different statistical methodologies based on calibration and validation of regular and modified OLS and PLS (partial least squares) methods. All calculations have shown better results using weight isoesteric Langmuir adsorption function (WILA function), ln(θM/(1-θ)) or ln Kads, calculated from the weight loss data as the response function. The function -log(i) has been used, as well, on all comparisons. Variables describing the metal were added to the previous set of group and quantum IC variables and several models have been designed to fit the three-steel problem. Simple products of metal and IC variables with 250 (25 x 10) products were tested as model I. Selection of the best variable set was carried out for the calibration and validation procedures and these calculations indicated very few descriptors in common, i.e. each particular selection (calibration or validation) finds its own optimal descriptor set. The overall results showed excellent correlations with R2 values between 0.80 and 0.96 and a Q2 values from 0.75 to 0.93. We are unaware of any similar QSPR study on the steels here studied, and neither the study of such massive amount of data concerning molecular inhibitors on three different steel surfaces. Our best result for the second-order cross-validation descriptor selection employs 29 variables, Y29. The results

  8. Formation of fouling deposits on a carbon steel surface from Colombian heavy crude oil under preheating conditions

    Science.gov (United States)

    Muñoz Pinto, D. A.; Cuervo Camargo, S. M.; Orozco Parra, M.; Laverde, D.; García Vergara, S.; Blanco Pinzon, C.

    2016-02-01

    Fouling in heat exchangers is produced by the deposition of undesired materials on metal surfaces. As fouling progresses, pressure drop and heat transfer resistance is observed and therefore the overall thermal efficiency of the equipment diminishes. Fouling is mainly caused by the deposition of suspended particles, such as those from chemical reactions, crystallization of certain salts, and some corrosion processes. In order to understand the formation of fouling deposits from Colombian heavy oil (API≈12.3) on carbon steel SA 516 Gr 70, a batch stirred tank reactor was used. The reactor was operated at a constant pressure of 340psi while varying the temperature and reaction times. To evaluate the formation of deposits on the metal surfaces, the steel samples were characterized by gravimetric analysis and Scanning Electron Microscopy (SEM). On the exposed surfaces, the results revealed an increase in the total mass derived from the deposition of salt compounds, iron oxides and alkaline metals. In general, fouling was modulated by both the temperature and the reaction time, but under the experimental conditions, the temperature seems to be the predominant variable that controls and accelerates fouling.

  9. Microstructure, Wear, and Corrosion Characteristics of TiC-Laser Surface Cladding on Low-Carbon Steel

    Science.gov (United States)

    El-Labban, Hashem F.; Mahmoud, Essam Rabea Ibrahim; Algahtani, Ali

    2016-04-01

    Laser cladding was used to produce surface composite layer reinforced with TiC particles on low-carbon steel alloy for improving the wear and corrosion resistances. The cladding process was carried out at powers of 2800, 2000, 1500, and 1000 W, and a fixed traveling speed of 4 mm/s. The produced layers are free from any cracks. Some of the TiC particles were melted and then re-solidified in the form of fine acicular dendrites. The amount of the melted TiC was increased by increasing the laser power. The hardness of the produced layers was improved by about 19 times of the base metal. Decreasing laser power led to hardness increment at the free surface. The improvement in wear resistance was reached to about 25 times (in case of 1500 W) of the base metal. Moreover, the corrosion resistance shows remarkable improvement after the laser treatment.

  10. Thermochemical surface engineering of steels

    OpenAIRE

    2015-01-01

    Thermochemical Surface Engineering of Steels provides a comprehensive scientific overview of the principles and different techniques involved in thermochemical surface engineering, including thermodynamics, kinetics principles, process technologies and techniques for enhanced performance of steels

  11. Thermochemical surface engineering of steels

    DEFF Research Database (Denmark)

    Thermochemical Surface Engineering of Steels provides a comprehensive scientific overview of the principles and different techniques involved in thermochemical surface engineering, including thermodynamics, kinetics principles, process technologies and techniques for enhanced performance of steels...

  12. Effect of hydrodynamics and surface roughness on the electrochemical behaviour of carbon steel in CSG produced water

    Science.gov (United States)

    Eyu, Gaius Debi; Will, Geoffrey; Dekkers, Willem; MacLeod, Jennifer

    2015-12-01

    The influence of fluid flow, surface roughness and immersion time on the electrochemical behaviour of carbon steel in coal seam gas produced water under static and hydrodynamic conditions has been studied. The disc electrode surface morphology before and after the corrosion test was characterized using scanning electron microscopy (SEM). The corrosion product was examined using X-ray photoelectron spectroscopy (XPS) and X-ray diffractometry (XRD).The results show that the anodic current density increased with increasing surface roughness and consequently a decrease in corrosion surface resistance. Under dynamic flow conditions, the corrosion rate increased with increasing rotating speed due to the high mass transfer coefficient and formation of non-protective akaganeite β-FeO(OH) and goethite α-FeO(OH) corrosion scale at the electrode surface. The corrosion rate was lowest at 0 rpm. The corrosion rate decreased in both static and dynamic conditions with increasing immersion time. The decrease in corrosion rate is attributed to the deposition of corrosion products on the electrode surface. SEM results revealed that the rougher surface exhibited a great tendency toward pitting corrosion.

  13. History of ultrahigh carbon steels

    Energy Technology Data Exchange (ETDEWEB)

    Wadsworth, J.; Sherby, O.D.

    1997-06-20

    The history and development of ultrahigh carbon steels (i.e., steels containing between 1 and 2.l percent C and now known as UHCS) are described. The early use of steel compositions containing carbon contents above the eutectoid level is found in ancient weapons from around the world. For example, both Damascus and Japanese sword steels are hypereutectoid steels. Their manufacture and processing is of interest in understanding the role of carbon content in the development of modern steels. Although sporadic examples of UHCS compositions are found in steels examined in the early part of this century, it was not until the mid-1970s that the modern study began. This study had its origin in the development of superplastic behavior in steels and the recognition that increasing the carbon content was of importance in developing that property. The compositions that were optimal for superplasticity involved the development of steels that contained higher carbon contents than conventional modern steels. It was discovered, however, that the room temperature properties of these compositions were of interest in their own right. Following this discovery, a period of intense work began on understanding their manufacture, processing, and properties for both superplastic forming and room temperature applications. The development of superplastic cast irons and iron carbides, as well as those of laminated composites containing UHCS, was an important part of this history.

  14. The effect of surface pretreatment on the growth of carbon onto stainless steel from the decomposition of propane

    International Nuclear Information System (INIS)

    A previous study on the decomposition of propane over nickel at 973 K has demonstrated that the formation of carbon deposits occurs, not from the cracking of propane, but from the cracking of unsaturated hydrocarbon products of its decomposition. These deposits were also found to be mainly filamentous in nature. These experiments have now been extended to include studies of the propane-stainless steel system, with particular reference to the effects of pretreating the steel with oxygen and carbon dioxide (upon the extent of carbon deposition). (author)

  15. Superhydrophobic coatings fabricated with polytetrafluoroethylene and SiO{sub 2} nanoparticles by spraying process on carbon steel surfaces

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Haibin [Department of Chemistry and Soft Matter Research Center, Zhejiang University, Hangzhou, Zhejiang 310027 (China); Chen, Eryu, E-mail: fishfly80@163.com [Hangzhou NCO Academy of CAPF, Hangzhou, Zhejiang 310023 (China); Jia, Xianbu [Hangzhou NCO Academy of CAPF, Hangzhou, Zhejiang 310023 (China); Liang, Lijun [Department of Chemistry and Soft Matter Research Center, Zhejiang University, Hangzhou, Zhejiang 310027 (China); Wang, Qi, E-mail: qiwang@zju.edu.cn [Department of Chemistry and Soft Matter Research Center, Zhejiang University, Hangzhou, Zhejiang 310027 (China)

    2015-09-15

    Graphical abstract: - Highlights: • The SiO{sub 2} and PTFE NP-filled coatings exhibit excellent superhydrophobicity. • PTFE-filled coatings show denser structures and better liquid resistance than SiO{sub 2}. • Air pocket of Wentzel model explains the difference in the superhydrophobicity. - Abstract: Superhydrophobicity is extensively investigated because of the numerous methods developed for water-repellant interface fabrication. Many suitable functional materials for the production of superhydrophobic surfaces on various substrates are still being explored. In this study, inorganic SiO{sub 2} and organic polytetrafluoroethylene (PTFE) nanoparticles (NPs) are used for a comparative study on the performance of superhydrophobic coating on carbon steel surfaces. The NPs are added to PTFE coating emulsions by physical blending to form coating mixtures. Raw SiO{sub 2} NPs are then hydrophobized using KH-570 and validated by Fourier transform-infrared spectroscopy (FT-IR) and Dynamic Laser Scattering (DLS) grain size analyses. The microstructures of the surfaces are characterized by contact angle (CA) measurements and field emission-scanning electron microscope (FE-SEM) images. The prepared surfaces are subjected to adhesion, hardness, water resistance, and acid/alkali erosion tests. Hydrophobized SiO{sub 2}-filled coating surfaces are found to have better uniformity than raw SiO{sub 2} regardless of their similar maximum static contact angles (SCAs) about 150°. A SCA of 163.1° is obtained on the PTFE NP-filled coating surfaces that have a considerably denser structure than SiO{sub 2}. Thermogravimetric (TG) and differential scanning calorimetry (DSC) analyses reveal that all fabricated surfaces have good thermal stability and tolerate temperatures up to 550 °C. The PTFE NP-filled coating surfaces also exhibit excellent water and acid resistance. A possible mechanism concerning the amount of trapped air is proposed in relation to practical superhydrophobic

  16. Superhydrophobic coatings fabricated with polytetrafluoroethylene and SiO2 nanoparticles by spraying process on carbon steel surfaces

    International Nuclear Information System (INIS)

    Graphical abstract: - Highlights: • The SiO2 and PTFE NP-filled coatings exhibit excellent superhydrophobicity. • PTFE-filled coatings show denser structures and better liquid resistance than SiO2. • Air pocket of Wentzel model explains the difference in the superhydrophobicity. - Abstract: Superhydrophobicity is extensively investigated because of the numerous methods developed for water-repellant interface fabrication. Many suitable functional materials for the production of superhydrophobic surfaces on various substrates are still being explored. In this study, inorganic SiO2 and organic polytetrafluoroethylene (PTFE) nanoparticles (NPs) are used for a comparative study on the performance of superhydrophobic coating on carbon steel surfaces. The NPs are added to PTFE coating emulsions by physical blending to form coating mixtures. Raw SiO2 NPs are then hydrophobized using KH-570 and validated by Fourier transform-infrared spectroscopy (FT-IR) and Dynamic Laser Scattering (DLS) grain size analyses. The microstructures of the surfaces are characterized by contact angle (CA) measurements and field emission-scanning electron microscope (FE-SEM) images. The prepared surfaces are subjected to adhesion, hardness, water resistance, and acid/alkali erosion tests. Hydrophobized SiO2-filled coating surfaces are found to have better uniformity than raw SiO2 regardless of their similar maximum static contact angles (SCAs) about 150°. A SCA of 163.1° is obtained on the PTFE NP-filled coating surfaces that have a considerably denser structure than SiO2. Thermogravimetric (TG) and differential scanning calorimetry (DSC) analyses reveal that all fabricated surfaces have good thermal stability and tolerate temperatures up to 550 °C. The PTFE NP-filled coating surfaces also exhibit excellent water and acid resistance. A possible mechanism concerning the amount of trapped air is proposed in relation to practical superhydrophobic surface fabrication

  17. Application of Response Surface Methodolody to Prediction of Dilution in Plasma Transferred Arc Hardfacing of Stainless Steel on Carbon Steel

    Institute of Scientific and Technical Information of China (English)

    V Balasubramanian; A K Lakshminarayanan; R Varahamoorthy; S Babu

    2009-01-01

    The application of.response surface methodology was highlighted to predict and optimize the percentage of dilution of iron-based hardfaced surface produced by the PTA (plasma transferred arc welding) process.The experiments were conducted based on five-factor five-level central composite rotatable design with full replication technique and a mathematical model was developed using response surface methodology.Furthermore,the response surface methodology was also used to optimize the process parameters that yielded the lowest percentage of dilution.

  18. Alkaloids extract of Retama monosperma (L.) Boiss. seeds used as novel eco-friendly inhibitor for carbon steel corrosion in 1 M HCl solution: Electrochemical and surface studies

    Science.gov (United States)

    El Hamdani, Naoual; Fdil, Rabiaa; Tourabi, Mustapha; Jama, Charafeddine; Bentiss, Fouad

    2015-12-01

    Current research efforts now focus on the development of non-toxic, inexpensive and environmentally friendly corrosion inhibitors as alternatives to different organic and non-organic compounds. In this field, alkaloids extract of Retama monosperma (L.) Boiss. seeds (AERS) was tested for the first time as corrosion inhibitor for carbon steel in 1 M HCl medium using electrochemical and surface characterization techniques. The obtained results showed that this plant extract's acts as an efficient corrosion inhibitor for carbon steel in 1 M HCl and an inhibition efficiency of 94.4% was reached with 400 mg/L of AERS at 30 °C. Ac impedance experimental data revealed a frequency distribution of the capacitance, simulated as constant phase element. Impedance results demonstrated that the addition of the AERS in the corrosive solution decreases the charge capacitance and simultaneously increases the function of the charge/discharge of the interface, facilitating the formation of an adsorbed layer over the steel surface. Polarization curves indicated that AERS is a mixed inhibitor. Adsorption of such alkaloid extract on the steel surface obeyed to the Langmuir adsorption isotherm. X-ray photoelectron spectroscopy (XPS) showed that the inhibition of steel corrosion in normal hydrochloric solution by AERS is mainly controlled by a physisorption process and the inhibitive layer is composed of an iron oxide/hydroxide mixture where AERS molecules are incorporated.

  19. MODIFICATION OF CARBON STEEL BY LASER SURFACE MELTING: PART II: EFFECT OF LASER BEAM POWER ON MICROSTRUCTURAL FEATURES AND SURFACE HARDNESS

    Directory of Open Access Journals (Sweden)

    Hashem F. El-Labban

    2013-01-01

    Full Text Available The surface hardness has an important effect on the wear resistance of different materials. The present study aims to improve the surface hardness of carbon steel through the application of laser surface melting with suitable conditions. The laser beam power and travelling speed are the main factors that affect the properties of the treated zone. In this study, three different conditions of laser beam power (1800, 1500 and 1200 W at fixed travelling speed of 1000 mm min-1 were chosen to study the effect of laser beam power. The resulted laser treated specimens were investigated in macro and microscopically scale using optical and scanning electron microscope. Hardness measurements were also carried out through the thickness of the laser treated zones. The laser treated areas with all used powers results in melted and solidified zone on the surface of the steel. The laser power of 1800 W results in the deepest value of the laser treated zone (about 1.7 mm. Moreover, by increasing the laser power, the width of the treated zone was slightly increases. At areas near the free surface, large martensite plates were observed in higher laser power (1800 W, while longer acicular martensite was observed in lower laser power (1200 W. For laser power of 1800 W, the bainite structures in ferrite grains were more pronounced in larger areas and in closer areas to the free surface. On the other hand, the lower laser power shows higher hardness on the free surface than that of higher power. The sizes of Heat Affect Zone (HAZ areas were increased by increasing the laser beam power. In all conditions, the heat affected zone areas were composed of partially decomposed pearlite in ferrite grains.

  20. Microbially induced corrosion of carbon steel in deep groundwater environment

    Science.gov (United States)

    Rajala, Pauliina; Carpén, Leena; Vepsäläinen, Mikko; Raulio, Mari; Sohlberg, Elina; Bomberg, Malin

    2015-01-01

    The metallic low and intermediate level radioactive waste generally consists of carbon steel and stainless steels. The corrosion rate of carbon steel in deep groundwater is typically low, unless the water is very acidic or microbial activity in the environment is high. Therefore, the assessment of microbially induced corrosion of carbon steel in deep bedrock environment has become important for evaluating the safety of disposal of radioactive waste. Here we studied the corrosion inducing ability of indigenous microbial community from a deep bedrock aquifer. Carbon steel coupons were exposed to anoxic groundwater from repository site 100 m depth (Olkiluoto, Finland) for periods of 3 and 8 months. The experiments were conducted at both in situ temperature and room temperature to investigate the response of microbial population to elevated temperature. Our results demonstrate that microorganisms from the deep bedrock aquifer benefit from carbon steel introduced to the nutrient poor anoxic deep groundwater environment. In the groundwater incubated with carbon steel the planktonic microbial community was more diverse and 100-fold more abundant compared to the environment without carbon steel. The betaproteobacteria were the most dominant bacterial class in all samples where carbon steel was present, whereas in groundwater incubated without carbon steel the microbial community had clearly less diversity. Microorganisms induced pitting corrosion and were found to cluster inside the corrosion pits. Temperature had an effect on the species composition of microbial community and also affected the corrosion deposits layer formed on the surface of carbon steel. PMID:26257707

  1. Microbially induced corrosion of carbon steel in deep groundwater environment

    Directory of Open Access Journals (Sweden)

    Pauliina eRajala

    2015-07-01

    Full Text Available The metallic low and intermediate level radioactive waste generally consists of carbon steel and stainless steels. The corrosion rate of carbon steel in deep groundwater is typically low, unless the water is very acidic or microbial activity in the environment is high. Therefore, the assessment of microbially induced corrosion of carbon steel in deep bedrock environment has become important for evaluating the safety of disposal of radioactive waste. Here we studied the corrosion inducing ability of indigenous microbial community from a deep bedrock aquifer. Carbon steel coupons were exposed to anoxic groundwater from repository site 100 m depth (Olkiluoto, Finland for periods of three and eight months. The experiments were conducted at both in situ temperature and room temperature to investigate the response of microbial population to elevated temperature. Our results demonstrate that microorganisms from the deep bedrock aquifer benefit from carbon steel introduced to the nutrient poor anoxic deep groundwater environment. In the groundwater incubated with carbon steel the planktonic microbial community was more diverse and 100-fold more abundant compared to the environment without carbon steel. The betaproteobacteria were the most dominant bacterial class in all samples where carbon steel was present, whereas in groundwater incubated without carbon steel the microbial community had clearly less diversity. Microorganisms induced pitting corrosion and were found to cluster inside the corrosion pits. Temperature had an effect on the species composition of microbial community and also affected the corrosion deposits layer formed on the surface of carbon steel.

  2. Microbially induced corrosion of carbon steel in deep groundwater environment.

    Science.gov (United States)

    Rajala, Pauliina; Carpén, Leena; Vepsäläinen, Mikko; Raulio, Mari; Sohlberg, Elina; Bomberg, Malin

    2015-01-01

    The metallic low and intermediate level radioactive waste generally consists of carbon steel and stainless steels. The corrosion rate of carbon steel in deep groundwater is typically low, unless the water is very acidic or microbial activity in the environment is high. Therefore, the assessment of microbially induced corrosion of carbon steel in deep bedrock environment has become important for evaluating the safety of disposal of radioactive waste. Here we studied the corrosion inducing ability of indigenous microbial community from a deep bedrock aquifer. Carbon steel coupons were exposed to anoxic groundwater from repository site 100 m depth (Olkiluoto, Finland) for periods of 3 and 8 months. The experiments were conducted at both in situ temperature and room temperature to investigate the response of microbial population to elevated temperature. Our results demonstrate that microorganisms from the deep bedrock aquifer benefit from carbon steel introduced to the nutrient poor anoxic deep groundwater environment. In the groundwater incubated with carbon steel the planktonic microbial community was more diverse and 100-fold more abundant compared to the environment without carbon steel. The betaproteobacteria were the most dominant bacterial class in all samples where carbon steel was present, whereas in groundwater incubated without carbon steel the microbial community had clearly less diversity. Microorganisms induced pitting corrosion and were found to cluster inside the corrosion pits. Temperature had an effect on the species composition of microbial community and also affected the corrosion deposits layer formed on the surface of carbon steel. PMID:26257707

  3. Carbon steel protection in G.S. (Girlder sulfide) plants. Iron sulfide scales formation on surfaces covered by fabrication produced films. Pt. 4

    International Nuclear Information System (INIS)

    This work describes the assays aimed to passivate the steel carbon of the process pipings. This steel is marked by the ASTM A 333 G6 and is chemically similar to those of isotopic exchange towers which corrode in contact with in-water hydrogen sulfide solutions forming iron sulfide protective layers. The differences between both materials lie in the surface characteristics to be passivated. The steel of towers has an internal side covered by paint which shall be removed prior to passivation. The steel's internal side shall be covered by a film formed during the fabrication process and constituted by calcinated wastes and iron oxides (magnetite, hematite and wustite). This film interferes in the formation process of passivating layers of pyrrhotite and pyrite. The possibility to passivate the pipes in their actual state was evaluated since it would result highly laborious and expensive to eliminate the film. (Author)

  4. MODIFICATION OF CARBON STEEL BY LASER SURFACE MELTING: PART I: EFFECT OF LASER BEAM TRAVELLING SPEED ON MICROSTRUCTURAL FEATURES AND SURFACE HARDNESS

    Directory of Open Access Journals (Sweden)

    Hashem F. El-Labban

    2013-01-01

    Full Text Available The present study aims to improve the surface hardness of carbon steel by application of laser surface melting of effective conditions. The travelling speed of laser beam during this treatment is one of the important treatment conditions. This study aims to investigate the effect of laser surface melting with different beam speeds on macro and microstructure as well as the hardness distribution through the thickness of carbon steel. To achieve this target, three different travelling speeds (1500, 1000 and 500 mm min-1 at a constant beam power of 800 W were chosen in this study. The resulted laser treated specimens were investigated in macro and microscopically scale using optical and scanning electron microscope. Hardness measurements were also carried out through the thickness of the laser treated specimens. The laser treated areas with all used travelling speeds results in melted and solidified zone on the surface of the steel. In the same time, Plates of acicular martensite structure were observed within the upper part of the melted and solidified zone in almost all experimental conditions, while some bainite structure in ferrite grains are detected in its lower part. By increasing the travelling speed, the depth of the laser treated zone was decreases, while travelling speed has much less significant effect on the laser treated zone width. The size of the formed martensite plates was increased by decreasing the travelling speed from 1500 to 500 mm min-1. On the other hand, the travelling speed has a straight effect on the length of the acicular martensite; as the travelling speed increases, the acicular martensite became longer, while it shows fine acicular martensite at lower travelling speeds. The depth that full martensite structure can be reached is increased by increasing travelling speed. At lower travelling speed (500 mm min-1, large amount of bainite structure is observed at the center of the treated zone up to its lower end. The

  5. Antimony (Sb) sorption at high temperature and pressure on zircaloy, carbon steel (CS) and magnetite coated CS (MCS) surfaces

    International Nuclear Information System (INIS)

    In Pressurized Heavy Water Reactors (PHWRs), due to aggressive conditions Sb from PHT (primary heat transfer) pump bearings, releases into the reactor core and gets activated to 121Sb and 123Sb. Subsequently, it deposits on out of core surface resulting in radiation exposure to station personnel's and apparent high decontamination factors. Sb, thus deposited can't be removed by normal decontamination process. To simulate reactor conditions carbon steel (CS)/Magnetite coated CS (MCS)/zircaloy coupons along with Sb metal were exposed to pH 10.20 solution (LiOH) at 280 °C (70-75 Kg/cm2) in a Teflon coated static autoclave for 30 days. The exposed coupons were characterized by X-ray photoelectron spectroscopy and X-ray diffraction technique and the solution in the autoclave were analyzed for its Sb(III) and Sb(V) concentration released into the solution over a period of exposure time. The GIXRD of exposed zircaloy coupons shows the presence of Sb as Sb2O4 a separate phase on the surface. Whereas weak signal of Sb oxide formation were observed on CS and MCS surfaces. Released of Sb into the solution in the presence of Zircaloy was observed to be maximum (57 ppm) as compared to the CS (28 ppm) and magnetite coated CS (17 ppm) in the solution. XPS studies indicated the presence of Sb in +3 state. This study may be useful in developing a decontamination formulation and reduce Man Rem expenditure in nuclear power plants. (author)

  6. Key factors influencing the stability of silane solution during long-term surface treatment on carbon steel

    International Nuclear Information System (INIS)

    Highlights: •The corrosion-resistance time of silane films decreases with increasing cycle numbers. •The morphology of silane films prepared from aged solution is inhomogeneous. •Introduction of contamination ions is one reason for the poor property of aged solution. •Consumption of silane is the other reason for the poor property of aged solution. •Fe3+ accumulated is the key factor influencing the property of silane solution. -- Abstract: The mixtures of bis-[trimethoxysilylpropyl]amine and vinyltriacetoxysilane were used for surface treatment of carbon steel, aiming to investigate the factors influencing the stability of silane solution during long-term experiment from two aspects. One is the concentrations of contamination ions, and the other is mass of silane consumed per cycle which is calculated according to concentration of Si measured by silicon molybdenum blue photometry. The results indicate that the accumulation of contamination ions, especially Fe3+, is the main factor leading to the condensation between the Si–OH groups in silane solution, which is responsible for the downward stability of silane solution

  7. Surface characteristic of chemically converted graphene coated low carbon steel by electro spray coating method for polymer electrolyte membrane fuel cell bipolar plate.

    Science.gov (United States)

    Kim, Jungsoo; Kim, Yang Do; Nam, Dae Geun

    2013-05-01

    Graphene was coated on low carbon steel (SS400) by electro spray coating method to improve its properties of corrosion resistance and contact resistance. Exfoliated graphite was made of the graphite by chemical treatment (Chemically Converted Graphene, CCG). CCG is distributed using dispersing agent, and low carbon steel was coated with diffuse graphene solution by electro spray coating method. The structure of the CCG was analyzed using XRD and the coating layer of surface was analyzed using SEM. Analysis showed that multi-layered graphite structure was destroyed and it was transformed in to fine layers graphene structure. And the result of SEM analysis on the surface and the cross section, graphene layer was uniformly formed with 3-5 microm thickness on the surface of substrate. Corrosion resistance test was applied in the corrosive solution which is similar to the polymer electrolyte membrane fuel cell (PEMFC) stack inside. And interfacial contact resistance (ICR) test was measured to simulate the internal operating conditions of PEMFC stack. As a result of measuring corrosion resistance and contact resistance, it could be confirmed that low carbon steel coated with CCG was revealed to be more effective in terms of its applicability as PEMFC bipolar plate. PMID:23858864

  8. The texture changes of surface layer during material transfer in tribological pair: carbon material - steel

    International Nuclear Information System (INIS)

    Often in the areas of dry friction and solid lubrication a material transfer occurs. On both surfaces: bearing bush and journal there is formed a transfer film strongly adhering to the substrate. Owing to friction phenomena the structure of subsurface zone is changed. The reflected beam Schulz method measurements revealed that the changes refer to texture of subsurface zone too. (author)

  9. Antimony (Sb) sorption studies on zircaloy, carbon steel (CS) and magnetite coated CS (MCS) surfaces in aqueous medium at pH 10.2 and 280℃

    International Nuclear Information System (INIS)

    Antimony sorption studies on zircaloy, CS and magnetite coated carbon steel (MCS) at primary heat transport temperature (290℃) of pressurised heavy water reactor (PHWR) are of direct relevance in investigating Sb activity problem faced in Indian PHWRs. Sb impregnated PHT pump carbon bearing releases Sb to reactor core. This Sb activates, and redeposit on out-of-core surfaces and results in exposure and apparent high decontamination factors. This Sb is not amenable to normal decantation. The form and state of deposited Sb is not yet fully known. This works attempts for this

  10. Corrosion of carbon steel welds

    International Nuclear Information System (INIS)

    This report assesses the factors which cause preferential attack to occur in carbon steel fusion welds. It was concluded that the main factors were: the inclusion content of the weld metal, the potential of the weld metal being less noble than that of the parent, and the presence of low-temperature transformation products in the heat-affected zone of the weld. These factors should be minimized or eliminated as appropriate so that the corrosion allowances determined for carbon steel waste drums is also adequate for the welds. An experimental/theoretical approach is recommended to evaluate the relative corrosion resistance of welds prepared from BS 4360 grade 43A steel to that of the parent material. (author)

  11. EIS Response of MIC on Carbon Steel

    DEFF Research Database (Denmark)

    Hilbert, Lisbeth Rischel; Maahn, Ernst

    1998-01-01

    Abstract Microbially influenced corrosion of carbon steel under sulphate reducing (sulphide-producing) bacterial activity (SRB) results in the formation of both ferrous sulphides as well as biofilm on the metal surface. The electrochemical characteristics of the ferrous sulphide/steel interface as...... identifying the formation of biofilm/ferrous sulphide layers but unfortunately also that corrosion rate estimation by these electrochemical techniques is unreliable when these layers form. These considerations are also relevant for other corrosion systems where film formation might mask the electrochemical...

  12. Carbon Segregation of Bearing Steel Concasting Billet

    Institute of Scientific and Technical Information of China (English)

    2000-01-01

    The formation mechanism of “white band” and central carbon segregation of high-carbon Cr bearing steel concasting billets are discussed in this paper. The maximum oxygen content in the steel produced by concasting process was 13x10-6 with an average oxygen content of 9.3x 10-6.Comparison of metallurgical quality and fatigue property between the concasting steel (CC) andingot casting steel (IC) showed that the carbon segregation (C/C0) in former steel was 0.92~1.10and its fatigue life was equal to that of the latter steel.

  13. XPS, XRD and laser raman analysis of surface modified of 6150 steel substrates for the deposition of thick and adherent diamond-like carbon coatings

    OpenAIRE

    William de Melo Silva; José Rubens Gonçalves Carneiro; Vladimir Jesus Trava-Airoldi

    2013-01-01

    Although the 6150 steel has an excellent fatigue and impact resistance, it is unsuitable to operate it when the corrosion is a limited factor. We propose here a sequence of steel pre-treatment by carburizing, carbonitriding and nitriding in order to improve the poor adhesion between Diamond Like-Carbon coatings on steel. This sequence is our attempt to reduce the difference between the coefficients of thermal expansion of steel and DLC through the graded interface. This work demonstrates the ...

  14. Depth Distribution Studies of Carbon in Steel Surfaces by Means of Charged Particle Activation Analysis with an Account of Heat and Diffusion Effects in the Sample

    International Nuclear Information System (INIS)

    Depth distribution studies of carbon in steel and iron were carried out in the concentration range 0.05-1 %, using proton activation analysis. Surface content studies were performed in the concentration range 0.01-1 % using deuteron activation analysis. The following reactions were utilized: 12C(p,γ)13N and 12C(d,n)13N Evaluations of depth distribution were based on resonances in the excitation function. The carbon content was determined with the aid of the positron emitter, 13N, using either single-peak or coincidence measurements. The heat dissipation in the irradiated region of the samples was calculated, and the temperature rise was measured using thermocouples. The temperature distribution within the hot zone subjected to irradiation by charged particles, together with the temperature distribution around this zone, was studied in order to estimate any effect this might have on the carbon diffusion. A device for automatic sample exchange which is remotely controlled is described

  15. Welding-induced local maximum residual stress in heat affected zone of low-carbon austenitic stainless steel with machined surface layer and its influential factors

    International Nuclear Information System (INIS)

    In this study, the effects of work-hardening and pre-existing stress in the machined surface layer of low-carbon austenitic stainless steel on the welding-induced residual stress were experimentally investigated through the use of weld specimens with three different surface layers; as-cutout, mechanically-polished and electrolytically-polished. The high tensile and compressive stresses exist in the work-hardened surface layer of the as-cutout and mechanically-polished specimens, respectively. Meanwhile, no stress and work-hardened surface layer exist in the electrolytically-polished specimen. TIG bead-on-plate welding under the same welding heat input conditions was performed to introduce the residual stress into these specimens. Using these welded specimens, the distributions of welding-induced residual stress were measured by the X-ray diffraction method. Similarly, the distributions of hardness in welds were estimated by the Vickers hardness test. And then, these distributions were compared with one another. Based on the results, the residual stress in the weld metal (WM) is completely unaffected by the machined surface layer because the work-hardened surface layer disappears through the processes of melting and solidification during welding. The local maximum longitudinal tensile residual stress in the heat affected zone (HAZ) depends on the work-hardening but not on the existing stress, regardless of whether tensile or compressive, in the machined surface layer before welding. At the base metal far from WM and HAZ, the residual stress is formed by the addition of the welding-induced residual stress to the pre-existing stress in the machined surface layer before welding. The features of the welding-induced residual stress in low-carbon austenitic stainless steel with the machined surface layer and their influential factors were thus clarified. (author)

  16. Integrating Steel Production with Mineral Carbon Sequestration

    Energy Technology Data Exchange (ETDEWEB)

    Klaus Lackner; Paul Doby; Tuncel Yegulalp; Samuel Krevor; Christopher Graves

    2008-05-01

    The objectives of the project were (i) to develop a combination iron oxide production and carbon sequestration plant that will use serpentine ores as the source of iron and the extraction tailings as the storage element for CO2 disposal, (ii) the identification of locations within the US where this process may be implemented and (iii) to create a standardized process to characterize the serpentine deposits in terms of carbon disposal capacity and iron and steel production capacity. The first objective was not accomplished. The research failed to identify a technique to accelerate direct aqueous mineral carbonation, the limiting step in the integration of steel production and carbon sequestration. Objective (ii) was accomplished. It was found that the sequestration potential of the ultramafic resource surfaces in the US and Puerto Rico is approximately 4,647 Gt of CO2 or over 500 years of current US production of CO2. Lastly, a computer model was developed to investigate the impact of various system parameters (recoveries and efficiencies and capacities of different system components) and serpentinite quality as well as incorporation of CO2 from sources outside the steel industry.

  17. Marine atmospheric corrosion of carbon steels

    International Nuclear Information System (INIS)

    Basic research on marine atmospheric corrosion of carbon steels is a relatively young scientific field and there continue to be great gaps in this area of knowledge. The presence of akaganeite in the corrosion products that form on steel when it is exposed to marine atmospheres leads to a notable increase in the corrosion rate. This work addresses the following issues: (a) environmental conditions necessary for akaganeite formation; (b) characterisation of akaganeite in the corrosion products formed; (c) corrosion mechanisms of carbon steel in marine atmospheres; (d) exfoliation of rust layers formed in highly aggressive marine atmospheres; (e) long-term corrosion rate prediction; and (f) behaviour of weathering steels. Field research has been carried out at Cabo Vilano wind farm (Camarinas, Galicia) in a wide range of atmospheric salinities and laboratory work involving the use of conventional atmospheric corrosion techniques and near-surface and bulk sensitive analytical techniques: scanning electron microscopy (SEM)/energy dispersive spectrometry (EDS), X-ray diffraction (XRD), Mossbauer spectroscopy and SEM/μRaman spectroscopy. (Author)

  18. Marine atmospheric corrosion of carbon steels

    Energy Technology Data Exchange (ETDEWEB)

    Morcillo, M.; Alcantara, J.; Diaz, I.; Chico, B.; Simancas, J.; Fuente, D. de la

    2015-07-01

    Basic research on marine atmospheric corrosion of carbon steels is a relatively young scientific field and there continue to be great gaps in this area of knowledge. The presence of akaganeite in the corrosion products that form on steel when it is exposed to marine atmospheres leads to a notable increase in the corrosion rate. This work addresses the following issues: (a) environmental conditions necessary for akaganeite formation; (b) characterisation of akaganeite in the corrosion products formed; (c) corrosion mechanisms of carbon steel in marine atmospheres; (d) exfoliation of rust layers formed in highly aggressive marine atmospheres; (e) long-term corrosion rate prediction; and (f) behaviour of weathering steels. Field research has been carried out at Cabo Vilano wind farm (Camarinas, Galicia) in a wide range of atmospheric salinities and laboratory work involving the use of conventional atmospheric corrosion techniques and near-surface and bulk sensitive analytical techniques: scanning electron microscopy (SEM)/energy dispersive spectrometry (EDS), X-ray diffraction (XRD), Mossbauer spectroscopy and SEM/μRaman spectroscopy. (Author)

  19. Study on the adsorption behavior of γ-GPS on low carbon steel surfaces using RA-IR, EIS and AFM

    International Nuclear Information System (INIS)

    The adsorption behavior of γ-GPS on low carbon steel surfaces was systematically investigated by reflection absorption infrared spectroscopy (RA-IR), electrochemical impedance spectroscopy (EIS) and atomic force microscopic (AFM), focusing on the changes in γ-GPS chains alignment during the adsorption process and the influence of assembly time on the chemical structures, three-dimension morphology and corrosion resisting property of γ-GPS films. The results indicated that the adsorption of γ-GPS exhibited an oscillatory phenomenon, which experienced rapid adsorption firstly, then reached maximum adsorption capacity, subsequently suffered extensive desorption, finally went through irreversible slow adsorption. The growth behavior and protective performance of γ-GPS films was closely related to the adsorption capacity and the alignment of silanol monomers. As more silanol monomers were adsorbed, the stronger the intermolecular van der Waals interactions between the γ-GPS chains would be, resulting in highly ordered γ-GPS films with excellent performance. The proposed adsorption models were used to simulate the experimental phenomena and determine the adsorption mechanisms taking place on the low carbon steel surfaces.

  20. 46 CFR 59.20-1 - Carbon-steel or alloy-steel castings.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 2 2010-10-01 2010-10-01 false Carbon-steel or alloy-steel castings. 59.20-1 Section 59... BOILERS, PRESSURE VESSELS AND APPURTENANCES Welding Repairs to Castings § 59.20-1 Carbon-steel or alloy-steel castings. Defects in carbon-steel or alloy-steel castings may be repaired by welding. The...

  1. Some peculiarities of steel surface layer after electron beam superheating

    International Nuclear Information System (INIS)

    Fractographic investigations of a carbon steel surface layer subjected to electron beam hardening are made. It is found that the surface hardened layer of the steel is substantially nonuniform in depth. Undesirable markings of metal superheating are observed to a depth of 50-100 μm. Superheated zone fracture is shown to be of clearly defined intercrystalline nature. The superheating of surface layer results in increased brittleness, in degradation of contact fatigue and abrasive resistance

  2. Passivation of carbon steel through mercury implantation

    Science.gov (United States)

    Wilbur, P. J.; Robinson, R. S.

    1981-01-01

    An experiment, in which carbon steel samples were implanted with mercury ions from a broad beam ion source and their corrosion characteristics in air were evaluated, is described. Mercury doses of a few mA min/square cm at energies of a few hundred electron volts are shown to effect significant improvements in the corrosion resistance of the treated surfaces. In a warm moist environment the onset of rusting was extended from 15 min. for an untreated sample to approximately 30 hrs. for one implanted at a dose of 33 mA min/square cm with 1000 eV mercury ions.

  3. A time-dependent direct current potential drop method to evaluate thickness of an oxide layer formed naturally and thermally on a large surface of carbon steel

    International Nuclear Information System (INIS)

    This study describes the use of a time-dependent spring-loaded four-point-probe technique to measure the direct current potential drop (DCPD) on oxidized test surfaces for different spring force values, with the purpose of evaluating the thickness of the oxide layer. The force of the spring attached to the current probe was reduced by inserting spacers with different thicknesses under the supporting legs of the sensor block. The PD measurement was first performed on machined sample exposed to the atmosphere for approximately 6 months. The sample was made of carbon steel (SS400). Then, the thickness of the oxide layer formed on the surface of the sample was increased by heat treatment. The PD was also measured on the samples subjected to heat treatment. The measurements were performed at different locations on the test surface under the same experimental conditions. The experimental results establish a relationship between the spring force and the time required for the current probe to penetrate the oxide layer. This article also proposes a procedure for evaluating the thickness of the oxide layer. Finally, the proposed method was used to evaluate the thickness of the oxide layer formed on a large surface. The method was performed to evaluate thickness of single phase monolayer oxide in the range of 3.5–8.7 μm. To demonstrate the validity and accuracy of the proposed method, the obtained thickness was compared to the thickness measured directly using a field emission scanning electron microscopy. - Highlights: ► Four-point-probe direct current potential drop technique. ► Naturally and thermally formed oxide layer on a large metallic surface. ► A procedure for evaluation of thickness of oxide layer formed on hot-rolled steel.

  4. Investigation of Corrosion and Cathodic Protection in Reinforced Concrete. II: Properties of Steel Surface Layers

    NARCIS (Netherlands)

    Koleva, D.A.; De Wit, J.H.W.; Van Breugel, K.; Lodhi, Z.F.; Ye, G.

    2007-01-01

    The present study explores the formation of corrosion products on the steel surface (using as-received low carbon construction steel) in reinforced concrete in conditions of corrosion and subsequent transformation of these layers in conditions of cathodic protection (CP).

  5. Milled Die Steel Surface Roughness Correlation with Steel Sheet Friction

    DEFF Research Database (Denmark)

    Berglund, J.; Brown, C.A.; Rosén, B.-G.;

    2010-01-01

    This work investigates correlations between the surface topography ofmilled steel dies and friction with steel sheet. Several die surfaces were prepared by milling. Friction was measured in bending under tension testing. Linear regression coefficients (R2) between the friction and texture...

  6. Microbially influenced corrosion of carbon steels

    Energy Technology Data Exchange (ETDEWEB)

    White, D.C.; Jack, R.F.; Dowling, N.J.E.; Franklin, M.J.; Nivens, D.E.; Brooks, S.; Mittelman, M.W.; Vass, A.A. (Tennessee Univ., Knoxville, TN (USA). Inst. for Applied Microbiology); Isaacs, H.S. (Brookhaven National Lab., Upton, NY (USA))

    1990-01-01

    Microbially influenced corrosion of pipeline steels is an economically important problem. Microbes form tubercles which block fluid flow and can facilitate localized corrosion leading to through-wall penetrations. Microbes of diverse physiological types and metabolic potentialities have been recovered from fresh tubercles or under-deposit corrosion and have been characterized. In tests utilizing sterilizable flow-through systems containing pipeline steel coupons, corrosion rates determined by nondestructive electrochemical means have indicated that increasing the number of physiological types of microbes inoculated into the system generally increased the severity of the microbially influenced corrosion (MIC). This study reports the MIC of monocultures and combinations of monocultures in an aerobic fresh water system with low sulfate and an anaerobic saline system. In both the aerobic and anaerobic systems, the combination of microbes induced greater MIC responses than the monocultures. In tests involving a combination of microbes in both systems in which one member was a sulfate-reducing bacteria (SRB), the corrosion mechanism was different for the control and the monocultures. This difference was indicated by the phase shift in the electrochemical impedance spectra (EIS). The localization of corrosion, that in many cases is the hallmark of MIC, may be initiated by the inhomogeneities of supposedly smooth metal surfaces. The scanning vibrating electrode technique (SVET) demonstrated non-uniform current densities over carbon steel electrodes polished to a 600 grit finish suggesting pitting and repassivation of pits in sterile medium.

  7. Surface modification of steel by high-dose pulse-ion implantation of titanium, tungsten, molybdenum and carbon

    International Nuclear Information System (INIS)

    Ions of Ti, Mo, W, and C, produced by a pulsed metal (MEVVA) ion source were implanted into H13 steel. Energies were from 25-50 keV. Hardness were increased by as much as 40% and wear resistances were improved by factors of 3 to 5 by the implantations. Rutherford backscattering (RBS) measurements demonstrated that implanted Mo can penetrate to depths of 1400 A into steel during the implantation period of 25 min for the fluence of 1x1017/cm2. This depth is greater than the calculated range. The average doping concentration was greater than 15 at.% for the various implants. It was observed by X-ray diffraction and by transmission electron microscopy that intermetallic compounds such as FeTi, Fe2Ti and FeMo were formed. It was concluded that the MEVVA type of ion source shows promise for metal-ion implantations into steel components for industrial application. (orig.)

  8. Inhibition Effect of Dodecylamine on Carbon Steel Corrosion in Hydrochloric Acid Solution

    Science.gov (United States)

    Chen, Zhenyu; Huang, Ling; Qiu, Yubing; Guo, Xingpeng

    2012-12-01

    Dodecylamine spontaneously adsorbs on carbon steel via its polar group (-NH2) in hydrochloric acid solution. Furthermore, it forms a monolayer film on carbon steel surface. The inhibition mechanism of dodecylamine for carbon steel is geometric blocking effect. The adsorption of dodecylamine on carbon steel surface follows Arrhenius equation. The adsorption slightly increases activated energy, but greatly reduces pre-exponential factor value. Atomic force microscopy force curves indicate that at the area without adsorbed dodecylamine, no obvious adhere force occurs. At the area with adsorbed dodecylamine, however, an average 1.3 nN adhere force is observed.

  9. Efficiency of inhibitor for biocorrosion influenced by consortium sulfate reducing bacteria on carbon steel

    Energy Technology Data Exchange (ETDEWEB)

    Mahat, Nur Akma; Othman, Norinsan Kamil [School of Applied Physics, Faculty of Science and Technology, Universiti Kebangsaan Malaysia, 43600 Bangi, Selangor (Malaysia); Sahrani, Fathul Karim [School of Environment and Natural Resources Science, Faculty of Science and Technology, Universiti Kebangsaan Malaysia, 43600 Bangi, Selangor (Malaysia)

    2015-09-25

    The inhibition efficiency of benzalkonium chloride (BKC) in controlling biocorrosion on the carbon steel surfaces has been investigated. The carbon steel coupons were incubated in the presence of consortium SRB (C-SRB) with and without BKC for the difference medium concentration. The corrosion rate and inhibition efficiency have been evaluated by a weight loss method. The morphology of biofilm C-SRB on the steel surfaces were characterized with variable pressure scanning electron microscopy (VPSEM). The results revealed that BKC exhibits a low corrosion rate, minimizing the cell growth and biofilm development on the carbon steel surfaces.

  10. Efficiency of inhibitor for biocorrosion influenced by consortium sulfate reducing bacteria on carbon steel

    International Nuclear Information System (INIS)

    The inhibition efficiency of benzalkonium chloride (BKC) in controlling biocorrosion on the carbon steel surfaces has been investigated. The carbon steel coupons were incubated in the presence of consortium SRB (C-SRB) with and without BKC for the difference medium concentration. The corrosion rate and inhibition efficiency have been evaluated by a weight loss method. The morphology of biofilm C-SRB on the steel surfaces were characterized with variable pressure scanning electron microscopy (VPSEM). The results revealed that BKC exhibits a low corrosion rate, minimizing the cell growth and biofilm development on the carbon steel surfaces

  11. Efficiency of inhibitor for biocorrosion influenced by consortium sulfate reducing bacteria on carbon steel

    Science.gov (United States)

    Mahat, Nur Akma; Othman, Norinsan Kamil; Sahrani, Fathul Karim

    2015-09-01

    The inhibition efficiency of benzalkonium chloride (BKC) in controlling biocorrosion on the carbon steel surfaces has been investigated. The carbon steel coupons were incubated in the presence of consortium SRB (C-SRB) with and without BKC for the difference medium concentration. The corrosion rate and inhibition efficiency have been evaluated by a weight loss method. The morphology of biofilm C-SRB on the steel surfaces were characterized with variable pressure scanning electron microscopy (VPSEM). The results revealed that BKC exhibits a low corrosion rate, minimizing the cell growth and biofilm development on the carbon steel surfaces.

  12. Microbial-Influenced Corrosion of Corten Steel Compared with Carbon Steel and Stainless Steel in Oily Wastewater by Pseudomonas aeruginosa

    Science.gov (United States)

    Mansouri, Hamidreza; Alavi, Seyed Abolhasan; Fotovat, Meysam

    2015-07-01

    The microbial corrosion behavior of three important steels (carbon steel, stainless steel, and Corten steel) was investigated in semi petroleum medium. This work was done in modified nutrient broth (2 g nutrient broth in 1 L oily wastewater) in the presence of Pseudomonas aeruginosa and mixed culture (as a biotic media) and an abiotic medium for 2 weeks. The behavior of corrosion was analyzed by spectrophotometric and electrochemical methods and at the end was confirmed by scanning electron microscopy. The results show that the degree of corrosion of Corten steel in mixed culture, unlike carbon steel and stainless steel, is less than P. aeruginosa inoculated medium because some bacteria affect Corten steel less than other steels. According to the experiments, carbon steel had less resistance than Corten steel and stainless steel. Furthermore, biofilm inhibits separated particles of those steels to spread to the medium; in other words, particles get trapped between biofilm and steel.

  13. Influence of carbon steel grade on the initial attachment of bacteria and microbiologically influenced corrosion.

    Science.gov (United States)

    Javed, M A; Neil, W C; Stoddart, P R; Wade, S A

    2016-01-01

    The influence of the composition and microstructure of different carbon steel grades on the initial attachment (≤ 60 min) of Escherichia coli and subsequent longer term (28 days) corrosion was investigated. The initial bacterial attachment increased with time on all grades of carbon steel. However, the rate and magnitude of bacterial attachment varied on the different steel grades and was significantly less on the steels with a higher pearlite phase content. The observed variations in the number of bacterial cells attached across different steel grades were significantly reduced by applying a fixed potential to the steel samples. Longer term immersion studies showed similar levels of biofilm formation on the surface of the different grades of carbon steel. The measured corrosion rates were significantly higher in biotic conditions compared to abiotic conditions and were found to be positively correlated with the pearlite phase content of the different grades of carbon steel coupons. PMID:26785935

  14. Friction and wear characteristics of carbon steels in vacuum

    Science.gov (United States)

    Verkin, B. I.; Lyubarskiy, I. M.; Udovenko, V. F.; Guslyakov, A. A.

    1974-01-01

    The nature of carbon steel friction and wear under vacuum conditions is described within the framework of general friction and wear theory. Friction is considered a dynamic process and wear is considered to be the result of a continuous sequence of transitions of the friction surface material from one state into another.

  15. Laser ignition of bulk 1018 carbon steel in pure oxygen

    Science.gov (United States)

    Nguyen, K.; Branch, M. C.

    1986-01-01

    Experiments were undertaken to study the ignition characteristics of bulk 1018 carbon steel in a pure oxygen environment. Cylindrical 1018 carbon steel specimens 5 mm in diameter and 5 mm high were ignited by a focused CW CO2 laser beam in a cool, static, pure oxygen environment at oxygen pressures ranging from 0.103 to 6.895 MPa. A two-color pyrometer was designed and used to measure the ignition temperatures of the specimens. The temperature history of a spot approximately 0.5 mm in diameter located at the center of the specimen top surface was recorded with a maximum time resolution of 25 microsec, and with an accuracy of a few percent. Ignition temperature of bulk 1018 carbon steel was identified from the temperature history curve with the aid of the light intensity curve. Results show that 1018 carbon steel specimens ignite at temperatures between 1388 and 1450 K, which are below the melting range of the alloy (1662-1685 K). The ignition temperature of 1018 carbon steel is mildly dependent on oxygen pressure over the range of oxygen pressure investigated in this study.

  16. High temperature decontamination of stainless steel surfaces

    International Nuclear Information System (INIS)

    Dilute Chemical Decontamination process that is carried out at low temperatures (<90 °C) is effective in obtaining good decontamination factors (DFs) on carbon steel (CS) system surfaces of PHWRs as the formulation is efficient in dissolving magnetite present on CS surfaces. However, this low temperature dilute chemical decontamination process is not effective in achieving appreciable DFs on stainless steel (SS) surfaces of nuclear power reactors as it is not efficient in dissolving Cr and Ni substituted oxides present on these surfaces. Hence, a high temperature process was evaluated for the effective decontamination of SS surfaces. Among the various formulations evaluated, formulation consisting of 5 mM NTA and 10 mM N2H4 at 160 °C was found to be appropriate for high temperature decontamination application. Dissolution of various oxides like, magnetite (Fe3O4), mixed ferrites (NiFe2O4, ZnFe2O4, MgFe2O4 etc), Cr oxide (Cr2O3), bonaccordite (Ni2FeBO5) etc. was carried out in NTA at 160 °C. Significant increase in dissolution rate was observed for these oxides at 160 °C. On increasing the temperature from 80 to 180 °C, the dissolution rate of Fe3O4 increased about 6 fold. The optimised formulation (5 mM NTA with 10 mM N2H4) was employed for removing the oxide formed on SS-304, SS-316, SS-403 and SS-410 under simulated reactor water chemistry conditions. Oxide deposits from all the above surfaces could be completely removed by this high temperature process. This paper gives the summary of the results from the laboratory experiments and a simulated high temperature decontamination process. (author)

  17. Welding of high manganese- and carbon steels

    International Nuclear Information System (INIS)

    Technology and conditions of welding of high manganese and carbon steel by a resistance welding technique using an intermediate part are developed. Austenitic chromium-nickel 12Kh18N10T steel is chosen as a material of the intermediate part. The recommended welding conditions insure a high quality of the weld joint in terms of metal structure and its mechanical properties. It is the basic metal of the joint that fractures under mechanical testing

  18. Marine atmospheric corrosion of carbon steels

    OpenAIRE

    Morcillo, Manuel; Alcántara, Jenifer; Díaz, Iván; Chico, Belén; Simancas, Joaquín; de la Fuente, Daniel

    2015-01-01

    Basic research on marine atmospheric corrosion of carbon steels is a relatively young scientific field and there continue to be great gaps in this area of knowledge. The presence of akaganeite in the corrosion products that form on steel when it is exposed to marine atmospheres leads to a notable increase in the corrosion rate. This work addresses the following issues: (a) environmental conditions necessary for akaganeite formation; (b) characterisation of akaganeite in the corrosion products...

  19. Deformation and Recrystallisation in Low Carbon Steels

    OpenAIRE

    Almojil, Marwan

    2010-01-01

    The annealing behaviour, including studies of recrystallisation kinetics anddevelopment of crystallographic texture, of two low carbon steels after different coldrolling reductions have been investigated using Optical Microscopy (OM), ElectronBack-Scatter Diffraction (EBSD) and Transmission Electron Microscopy (TEM).The primary recrystallisation behaviour of 20, 50, 70 and 90% cold rolled InterstitialFree (IF) and High Strength Low Alloy (HSLA) steels was studied. The HSLA wasinitially proces...

  20. Surface microanalytical studies of nitrogen ion-implanted steel

    International Nuclear Information System (INIS)

    Five types of industrial steels, 1018, 52100, M-2, 440C, and 304 were ion implanted with nitrogen and subjected to surface microanalysis by three independent surface techniques: AES, RBS, and SIMS. The results provided understanding for earlier observations of the properties of various types of steel after nitrogen implantation. The steels that retained the most nitrogen and that have been reported to benefit the most in improved tribological properties from ion implantation were ferritic carbon and austenitic stainless steels, such as soft 1018 and 304, respectively. Heat-treated martensitic carbon steels such as 52100 and M-2 tool steel were found to retain the least nitrogen, and they have been reported to benefit less from nitrogen implantation; however, the interaction of transition metal carbides in M-2 with nitrogen has not been clarified. The data showed that 440C steel retained as much nitrogen as 1018 and 304, but treatment benefits may be limited to improvements in properties related to toughness and impact resistance. (orig.)

  1. ESTIMATION OF IRREVERSIBLE DAMAGEABILITY AT FATIGUE OF CARBON STEEL

    Directory of Open Access Journals (Sweden)

    I. O. Vakulenko

    2014-04-01

    Full Text Available Purpose. Damageability estimation of carbon steel in the conditions of cyclic loading. Methodology. The steel fragments of railway wheel rim and rail head served as material for research with chemical composition 0.65 % С, 0.67 % Mn, 0.3 % Si, 0.027 % P, 0.028 % S и 0.7 % C, 0.82 % Mn, 0.56 % Si, 0.025 % P, 0.029 % S accordingly. The microstructure of tested steels corresponded to the state of metal after a hot plastic deformation. The fatigue research was conducted in the conditions of symmetric bend using the proof-of-concept machine of type «Saturn-10». Full Wohler diagrams and the lines corresponding to forming of sub-and micro cracks were constructed. The distribution analysis of internal stresses in the metal under cyclic loading was carried out using the microhardness tester of PMT-3 type.Findings. On the basis of fatigue curves for high-carbon steels analysis the positions of borders dividing the areas of convertible and irreversible damages were determined. The article shows that with the growth of carbon concentration in the steel at invariability of the structural state an increase of fatigue limit is observed. At the same time the acceleration of processes, which determine transition terms from the stage of forming of submicrocracks to the microcracks occurs. The research of microhardness distribution in the metal after destruction confirmed the nature of carbon amount influence on the carbon steel characteristics. Originality. Regardless on the stages of breakdown site forming the carbon steels behavior at a fatigue is determined by the ration between the processes of strengthening and softening. At a cyclic loading the heterogeneity of internal stresses distribution decreases with the increase of distance from the destruction surface. Analysis of metal internal restructuring processes at fatigue loading made it possible to determine that at the stages prior to incubation period in the metal microvolumes the cells are already

  2. Characteristic of the Nanoparticles Formed on the Carbon Steel Surface Contacting with 3d-Metal Water Salt Solutions in the Open-Air System

    Science.gov (United States)

    Lavrynenko, O. M.; Pavlenko, O. Yu; Shchukin, Yu S.

    2016-02-01

    The contact of a steel electrode with water dispersion medium in an open-air system leads to the development of various polymorphic iron oxides and oxyhydroxides on the steel surface. Whereas the usage of distilled water causes the obtaining of Fe(II)-Fe(III) layered double hydroxides (green rust) as a primary mineral phase, but in the presence of inorganic 3d-metal water salt solutions, mixed layered double hydroxides (LDHs) together with non-stoichiometric spinel ferrite nanoparticles are formed on the steel surface. Mixed LDHs keep stability against further oxidation and complicate the obtaining of spinel ferrite nanoparticles. Thermal treatment of mixed LDHs among other mineral phases formed via the rotation-corrosion dispergation process at certain temperatures permits to obtain homogenous nanoparticles of spinel ferrites as well as maghemite or hematite doped by 3d-metal cations.

  3. Characteristic of the Nanoparticles Formed on the Carbon Steel Surface Contacting with 3d-Metal Water Salt Solutions in the Open-Air System.

    Science.gov (United States)

    Lavrynenko, O M; Pavlenko, O Yu; Shchukin, Yu S

    2016-12-01

    The contact of a steel electrode with water dispersion medium in an open-air system leads to the development of various polymorphic iron oxides and oxyhydroxides on the steel surface. Whereas the usage of distilled water causes the obtaining of Fe(II)-Fe(III) layered double hydroxides (green rust) as a primary mineral phase, but in the presence of inorganic 3d-metal water salt solutions, mixed layered double hydroxides (LDHs) together with non-stoichiometric spinel ferrite nanoparticles are formed on the steel surface. Mixed LDHs keep stability against further oxidation and complicate the obtaining of spinel ferrite nanoparticles. Thermal treatment of mixed LDHs among other mineral phases formed via the rotation-corrosion dispergation process at certain temperatures permits to obtain homogenous nanoparticles of spinel ferrites as well as maghemite or hematite doped by 3d-metal cations. PMID:26847693

  4. Surface analytical and electrochemical characterization of oxide films formed on Incoloy-800 and carbon steel in simulated secondary water chemistry conditions of PHWRs

    International Nuclear Information System (INIS)

    The water chemistry in the Steam Generator (SG) Circuits of Indian Pressurized Heavy Water Reactors (PHWRs) is controlled by the all volatile treatment (AVT) procedure, wherein volatile amines are used to maintain the alkaline pH required for minimizing the corrosion of the structural materials. Earlier, Monel and morpholine were used as the Steam Generator material and the alkalizing agent respectively. However, currently they are replaced by Incoloy-800 and Ethanolamine (ETA). ETA was chosen because of its beneficial effects due to low pKb and Kd values, loading behaviour on condensate polishing unit (CPU) and also on cost comparison with other amines. Since we have Incoloy-800 on the tube side and Carbon steel(CS) on the shell side in the SG circuits, efforts were taken to study the nature of the oxide films formed on these surfaces and to evaluate the corrosion resistance and electrochemical properties of the same, under simulated secondary water chemistry conditions of PHWRs containing different dissolved oxygen (DO) concentration. In this context, experiments were carried out by exposing finely polished CS and Incoloy -800 coupons to ETA based medium in the presence and absence of Hydrazine (pH: 9.2) at 240 oC under two different DO conditions (< 10 ppb and 200 ppb) for 24 hours. Oxide films formed under these conditions were characterized using SEM, Raman spectroscopy, electrochemical impedance, polarization and Mott-Schottky techniques. Further, studies at a controlled DO level ( < 10 ppb) were carried out for different time durations viz., 7- and 30- days. The composition, surface morphology, oxide thickness, resistance, type of semi-conductivity and defect density of the oxide films were evaluated and correlated with the DO levels and discussed elaborately in this paper. (author)

  5. Surface analytical and electrochemical characterization of oxide film layers formed on Incoloy 800 and carbon steel in simulated secondary water chemistry conditions of PHWRs

    Energy Technology Data Exchange (ETDEWEB)

    Rangarajan, Srinivasan; Chandran, Sinu; Balaji, Vadivelu; Narasimhan, Sevilmedu V. [BARC Facilities, Kalpakkam, Tamil Nadu (India). Water and Steam Chemistry Div.

    2011-06-15

    The water chemistry in the steam generator (SG) circuits of Indian pressurized heavy water reactors (PHWRs) is controlled by the all-volatile treatment (AVT) procedure, wherein volatile amines are used to maintain the alkaline pH required for minimizing the corrosion of the structural materials. Earlier, Monel and morpholine were used as the steam generator material and the alkalizing agent respectively. However, currently they have been replaced by Incoloy 800 and ethanolamine (ETA). ETA was chosen because of its beneficial effects due to low pKb and Kd values, loading behavior on the condensate polishing unit (CPU), and also based on cost comparison with other amines. Since we have Incoloy 800 on the tube side and carbon steel (CS) on the shell side in the SG circuits, efforts were taken to study the nature of the oxide films formed on these surfaces and to evaluate the corrosion resistance and electrochemical properties of the same under simulated secondary water chemistry conditions of PHWRs containing different dissolved oxygen (DO) concentrations. In this context, experiments were carried out by exposing finely polished CS and Incoloy 800 coupons to ETA-based medium in the presence and absence of hydrazine (pH: 9.2) at 240 C under two different DO conditions (< 10 {mu}g . L{sup -1} and 300 {mu}g . L{sup -1}) for 24 hours. Oxide films formed under these conditions were characterized using scanning electron microscopy, Raman spectroscopy, electrochemical impedance, polarization and Mott-Schottky techniques. Further, studies at a controlled DO level (< 10 {mu}g . L{sup -1}) were carried out for different time durations, viz., 7 and 30 days. The composition, surface morphology, oxide thickness, resistance, type of semiconductivity and defect density of the oxide films were evaluated and correlated with the DO levels and are discussed elaborately in this paper. (orig.)

  6. Surface analytical and electrochemical characterization of oxide film layers formed on Incoloy 800 and carbon steel in simulated secondary water chemistry conditions of PHWRs

    International Nuclear Information System (INIS)

    The water chemistry in the steam generator (SG) circuits of Indian pressurized heavy water reactors (PHWRs) is controlled by the all-volatile treatment (AVT) procedure, wherein volatile amines are used to maintain the alkaline pH required for minimizing the corrosion of the structural materials. Earlier, Monel and morpholine were used as the steam generator material and the alkalizing agent respectively. However, currently they have been replaced by Incoloy 800 and ethanolamine (ETA). ETA was chosen because of its beneficial effects due to low pKb and Kd values, loading behavior on the condensate polishing unit (CPU), and also based on cost comparison with other amines. Since we have Incoloy 800 on the tube side and carbon steel (CS) on the shell side in the SG circuits, efforts were taken to study the nature of the oxide films formed on these surfaces and to evaluate the corrosion resistance and electrochemical properties of the same under simulated secondary water chemistry conditions of PHWRs containing different dissolved oxygen (DO) concentrations. In this context, experiments were carried out by exposing finely polished CS and Incoloy 800 coupons to ETA-based medium in the presence and absence of hydrazine (pH: 9.2) at 240 C under two different DO conditions (-1 and 300 μg . L-1) for 24 hours. Oxide films formed under these conditions were characterized using scanning electron microscopy, Raman spectroscopy, electrochemical impedance, polarization and Mott-Schottky techniques. Further, studies at a controlled DO level (-1) were carried out for different time durations, viz., 7 and 30 days. The composition, surface morphology, oxide thickness, resistance, type of semiconductivity and defect density of the oxide films were evaluated and correlated with the DO levels and are discussed elaborately in this paper. (orig.)

  7. Morphological and microstructural studies on aluminizing coating of carbon steel

    International Nuclear Information System (INIS)

    Hot dip aluminizing is one of the most effective methods of surface protection for steels and is gradually gaining popularity. The morphology and microstructure of an inter-metallic layer form on the surface of low carbon steel by hot dip aluminization treatment had been studied in detail. This effect has been investigated using optical and scanning electron microscopy, and X-ray diffraction. The result shows that the reaction between the steel and the molten aluminium leads to the formation of Fe–Al inter-metallic compounds on the steel surface. X-ray diffraction and electron microscopic studies showed that a two layer coating was formed consisting of an external Al layer and a (Fe2Al5) inter metallic on top of the substrate after hot dip aluminizing process. The inter-metallic layer is ‘thick’ and exhibits a finger-like growth into the steel. Microhardness testing shown that the intermetallic layer has high hardness followed by steel substrate and the lowest hardness was Al layer

  8. Gas phase hydrogen permeation in alpha titanium and carbon steels

    Science.gov (United States)

    Johnson, D. L.; Shah, K. K.; Reeves, B. H.; Gadgeel, V. L.

    1980-01-01

    Commercially pure titanium and heats of Armco ingot iron and steels containing from 0.008-1.23 w/oC were annealed or normalized and machined into hollow cylinders. Coefficients of diffusion for alpha-Ti and alpha-Fe were determined by the lag-time technique. Steady state permeation experiments yield first power pressure dependence for alpha-Ti and Sievert's law square root dependence for Armco iron and carbon steels. As in the case of diffusion, permeation data confirm that alpha-titanium is subject to at least partial phase boundary reaction control while the steels are purely diffusion controlled. The permeation rate in steels also decreases as the carbon content increases. As a consequence of Sievert's law, the computed hydrogen solubility decreases as the carbon content increases. This decreases in explained in terms of hydrogen trapping at carbide interfaces. Oxidizing and nitriding the surfaces of alpha-titanium membranes result in a decrease in the permeation rate for such treatment on the gas inlet surfaces but resulted in a slight increase in the rate for such treatment on the gas outlet surfaces. This is explained in terms of a discontinuous TiH2 layer.

  9. Carbon exchange between steel and sodium as a corrosion phenomenon

    International Nuclear Information System (INIS)

    New analytical methods are applied to measure carbon in liquid sodium in the concentration range below 1 μg C/gNa. The carbon exchange between sodium and austenitic steel under decarburising conditions can be understood on the basis of the results of these analyses. The decarburisation of austenitic steel by sodium may cause a corrosive effect of the surface region of the materials. Some tests with the steel no. 1.4948 have demonstrated a reduction of its creep-rupture strength at 550deg C. The corrosion due to decarburisation proceeds slowly, specimens with a larger diameter were not affected, a significant reduction of the creep-rupture strength did not occur. (orig.)

  10. Monitoring Techniques for Microbially Influenced Corrosion of Carbon Steel

    DEFF Research Database (Denmark)

    Hilbert, Lisbeth Rischel

    2000-01-01

    Microbially influenced corrosion (MIC) of carbon steel may occur in media with microbiological activity of especially sulphate-reducing bacteria, e.g. on pipelines buried in soil and on marine structures. MIC of carbon steel must be monitored on-line in order to provide an efficient protection and...... control the corrosion. A number of monitoring techniques is industrially used today, and the applicability and reliability of these for monitoring MIC is evaluated. Coupons and ER are recommended as necessary basic techniques even though localised corrosion rate cannot be measured. FSM measures general...... corrosion and detects localised corrosion, but the sensitivity is not high enough for monitoring initiation of pitting and small attacks. Electrochemical techniques as LPR and EIS give distorted data and unreliable corrosion rates, when biofilm and corrosion products cover the steel surface. However, EIS...

  11. Ballistic Perforation of Surface Hardened Mild Steel Plates

    OpenAIRE

    Thorsen, Henrik; Orthe, Erlend

    2014-01-01

    The main objective with this thesis was to investigate experimentally and numerically the effect surface hardening has on the ballistic properties of monolithic and laminated mild steel plates. 300x300 mm^2 plates of thicknesses 12 mm, 6 mm, and 4 mm were made from a low carbon structural steel (NVE36) and combined in such a way that the total thickness always was 12 mm. Some of the plates were then surface hardened by the Kverneland Group to obtain different hardness profiles; (1) as-receive...

  12. Characteristic of the Nanoparticles Formed on the Carbon Steel Surface Contacting with 3d-Metal Water Salt Solutions in the Open-Air System

    OpenAIRE

    Lavrynenko, O. M.; Pavlenko, O. Yu; Shchukin, Yu S.

    2016-01-01

    The contact of a steel electrode with water dispersion medium in an open-air system leads to the development of various polymorphic iron oxides and oxyhydroxides on the steel surface. Whereas the usage of distilled water causes the obtaining of Fe(II)-Fe(III) layered double hydroxides (green rust) as a primary mineral phase, but in the presence of inorganic 3d-metal water salt solutions, mixed layered double hydroxides (LDHs) together with non-stoichiometric spinel ferrite nanoparticles are f...

  13. Tests Of Protective Coats For Carbon Steel

    Science.gov (United States)

    Macdowell, Louis G., III

    1995-01-01

    Report describes laboratory and field tests of candidate paints (primers, tie coats, and topcoats) for use in protecting carbon-steel structures against corrosion in seaside environment at Kennedy Space Center. Coating materials selected because of utility in preventing corrosion, also on basis of legal requirements, imposed in several urban areas, for reduction of volatile organic contents.

  14. Research of Mold Powder for Ultra-Low Carbon Steel

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    This paper explained the mechanism of carbon pickup byultra-low-carbon steels during continuous casting and indicated that the major cause of carbon pickup is the contact of the molten steel with the enriched-carbon layer of the powder. Forming of the enriched-carbon layer is due to the existing of “carbon core”. Accordingly, the measures to reduce the carbon content and amount of the enriched-carbon layer were investigated. A kind of new powder has been developed and successfully used to minimize the carbon pickup by ultra-low carbon steels during continuous casting.

  15. Radiofrequency cold plasma nitrided carbon steel: Microstructural and micromechanical characterizations

    International Nuclear Information System (INIS)

    Highlights: → C38 carbon steel samples were plasma nitrided using a radiofrequency (rf) nitrogen plasma discharge. → RF plasma treatment enables nitriding for non-heated substrates. → The morphological and chemical analyses show the formation of a uniform thickness on the surface of the nitrided C38 steel. → Nitrogen plasma active species diffuse into the samples and lead to the formation of FexN. → The increase in microhardness values for nitrided samples with plasma processing time is interpreted by the formation of a thicker nitrided layer on the steel surface. - Abstract: In this work, C38 carbon steel was plasma nitrided using a radiofrequency (rf) nitrogen plasma discharge on non-heated substrates. General characterizations were performed to compare the chemical compositions, the microstructures and hardness of the untreated and plasma treated surfaces. The plasma nitriding was carried out on non-heated substrates at a pressure of 16.8 Pa, using N2 gas. Surface characterizations before and after N2 plasma treatment were performed by means of the electron probe microanalysis (EPMA), X-ray photoelectron spectroscopy (XPS) and Vickers microhardness measurements. The morphological and chemical analysis showed the formation of a uniform structure on the surface of the nitrided sample with enrichment in nitrogen when compared to untreated sample. The thickness of the nitride layer formed depends on the treatment time duration and is approximately 14 μm for 10 h of plasma treatment. XPS was employed to obtain chemical-state information of the plasma nitrided steel surfaces. The micromechanical results show that the surface microhardness increases as the plasma-processing time increases to reach, 1487 HV0.005 at a plasma processing time of 8 h.

  16. Anticorrosive Influence of Acetobacter aceti Biofilms on Carbon Steel

    Science.gov (United States)

    France, Danielle Cook

    2016-07-01

    Microbiologically influenced corrosion (MIC) of carbon steel infrastructure is an emerging environmental and cost issue for the ethanol fuel industry, yet its examination lacks rigorous quantification of microbiological parameters that could reveal effective intervention strategies. To quantitatively characterize the effect of cell concentration on MIC of carbon steel, numbers of bacteria exposed to test coupons were systematically controlled to span four orders of magnitude throughout a seven-day test. The bacterium studied, Acetobacter aceti, has been found in ethanol fuel environments and can convert ethanol to the corrosive species acetic acid. A. aceti biofilms formed during the test were qualitatively evaluated with fluorescence microscopy, and steel surfaces were characterized by scanning electron microscopy. During exposure, biofilms developed more quickly, and test reactor pH decreased at a faster rate, when cell exposure was higher. Resulting corrosion rates, however, were inversely proportional to cell exposure, indicating that A. aceti biofilms are able to protect carbon steel surfaces from corrosion. This is a novel demonstration of corrosion inhibition by an acid-producing bacterium that occurs naturally in corrosive environments. Mitigation techniques for MIC that harness the power of microbial communities have the potential to be scalable, inexpensive, and green solutions to industrial problems.

  17. A Spray Pyrolysis Method to Grow Carbon Nanotubes on Carbon Fibres, Steel and Ceramic Bricks.

    Science.gov (United States)

    Vilatela, Juan J; Rabanal, M E; Cervantes-Sodi, Felipe; García-Ruiz, Máximo; Jiménez-Rodríguez, José A; Reiband, Gerd; Terrones, Mauricio

    2015-04-01

    We demonstrate a spray pyrolysis method to grow carbon nanotubes (CNTs) with high degree of crystallinity, aspect ratio and degree of alignment on a variety of different substrates, such as conventional steel, carbon fibres (CF) and ceramics. The process consists in the chemical vapour deposition of both a thin SiO2 layer and CNTs that subsequently grow on this thin layer. After CNT growth, increases in specific surface by factors of 1000 and 30 for the steel and CF samples, respectively, are observed. CNTs growth on ceramic surfaces results in a surface resistance of 37.5 Ohm/sq. When using conventional steel as a rector tube, we observed CNTs growth rates of 0.6 g/min. Details of nanotube morphology and the growth mechanism are discussed. Since the method discussed here is highly versatile, it opens up a wide variety of applications in which specific substrates could be used in combination with CNTs. PMID:26353505

  18. Designing high-temperature steels via surface science and thermodynamics

    Science.gov (United States)

    Gross, Cameron T.; Jiang, Zilin; Mathai, Allan; Chung, Yip-Wah

    2016-06-01

    Electricity in many countries such as the US and China is produced by burning fossil fuels in steam-turbine-driven power plants. The efficiency of these power plants can be improved by increasing the operating temperature of the steam generator. In this work, we adopted a combined surface science and computational thermodynamics approach to the design of high-temperature, corrosion-resistant steels for this application. The result is a low-carbon ferritic steel with nanosized transition metal monocarbide precipitates that are thermally stable, as verified by atom probe tomography. High-temperature Vickers hardness measurements demonstrated that these steels maintain their strength for extended periods at 700 °C. We hypothesize that the improved strength of these steels is derived from the semi-coherent interfaces of these thermally stable, nanosized precipitates exerting drag forces on impinging dislocations, thus maintaining strength at elevated temperatures.

  19. A liquid aluminum corrosion resistance surface on steel substrate

    International Nuclear Information System (INIS)

    The process of hot dipping pure aluminum on a steel substrate followed by oxidation was studied to form a surface layer of aluminum oxide resistant to the corrosion of aluminum melt. The thickness of the pure aluminum layer on the steel substrate is reduced with the increase in temperature and time in initial aluminizing, and the thickness of the aluminum layer does not increase with time at given temperature when identical temperature and complete wetting occur between liquid aluminum and the substrate surface. The thickness of the Fe-Al intermetallic layer on the steel base is increased with increasing bath temperature and time. Based on the experimental data and the mathematics model developed by the study, a maximum exists in the thickness of the Fe-Al intermetallic at certain dipping temperature. X-ray diffraction (XRD) and energy dispersive X-ray (EDX) analysis reveals that the top portion of the steel substrate is composed of a thin layer of α-Al2O3, followed by a thinner layer of FeAl3, and then a much thicker one of Fe2Al5 on the steel base side. In addition, there is a carbon enrichment zone in diffusion front. The aluminum oxide surface formed on the steel substrate is in perfect condition after corrosion test in liquid aluminum at 750 deg. C for 240 h, showing extremely good resistance to aluminum melt corrosion

  20. ac impedance, X-ray photoelectron spectroscopy and density functional theory studies of 3,5-bis(n-pyridyl)-1,2,4-oxadiazoles as efficient corrosion inhibitors for carbon steel surface in hydrochloric acid solution

    International Nuclear Information System (INIS)

    The corrosion inhibition properties of a new class of oxadiazole derivatives, namely 3,5-bis(n-pyridyl)-1,2,4-oxadiazoles (n-DPOX) for C38 carbon steel corrosion in 1 M HCl medium were analysed by electrochemical impedance spectroscopy (EIS). An adequate structural model of the interface was used and the values of the corresponding parameters were calculated and discussed. The experimental results showed that these compounds are excellent inhibitors for the C38 steel corrosion in acid solution and that the protection efficiency increased with increasing the inhibitors concentration. Electrochemical impedance data demonstrate that the addition of the n-DPOX derivatives in the corrosive solution decreases the charge capacitance and simultaneously increases the function of the charge/discharge of the interface, facilitating the formation of an adsorbed layer over the steel surface. Adsorption of these inhibitors on the steel surface obeys to the Langmuir adsorption isotherm. X-ray photoelectron spectroscopy (XPS) and the thermodynamic data of adsorption showed that inhibition of steel corrosion in normal hydrochloric solution by n-DPOX is due to the formation of a chemisorbed film on the steel surface. Quantum chemical calculations using the Density Functional Theory (DFT) and the Quantitative Structure Activity Relationship (QSAR) approach were performed on n-DPOX derivatives to determine the relationship between molecular structure and their inhibition efficiencies. The results of the quantum chemical calculations and experimental inhibition efficiency were subjected to correlation analysis and indicate that their inhibition effect is closely related to EHOMO, ELUMO, and dipole moment (μ).

  1. ac impedance, X-ray photoelectron spectroscopy and density functional theory studies of 3,5-bis(n-pyridyl)-1,2,4-oxadiazoles as efficient corrosion inhibitors for carbon steel surface in hydrochloric acid solution

    Energy Technology Data Exchange (ETDEWEB)

    Outirite, Moha; Lagrenee, Michel; Lebrini, Mounim [Unite de Catalyse et de Chimie du Solide, UMR-CNRS 8181, ENSCL, B.P. 90108, F-59652 Villeneuve d' Ascq Cedex (France); Traisnel, Michel; Jama, Charafeddine [Laboratoire des Procedes d' Elaboration des Revetements Fonctionnels, PERF UMR-CNRS 8008, ENSCL, B.P. 90108, F-59652 Villeneuve d' Ascq Cedex (France); Vezin, Herve [Laboratoire de Chimie Organique et Macromoleculaire, UMR-CNRS 8009, USTL Bat C4, F-59655 Villeneuve d' Ascq Cedex (France); Bentiss, Fouad, E-mail: fbentiss@enscl.f [Laboratoire de Chimie de Coordination et d' Analytique, Faculte des Sciences, Universite Chouaib Doukkali, B.P. 20, M-24000 El Jadida (Morocco)

    2010-02-01

    The corrosion inhibition properties of a new class of oxadiazole derivatives, namely 3,5-bis(n-pyridyl)-1,2,4-oxadiazoles (n-DPOX) for C38 carbon steel corrosion in 1 M HCl medium were analysed by electrochemical impedance spectroscopy (EIS). An adequate structural model of the interface was used and the values of the corresponding parameters were calculated and discussed. The experimental results showed that these compounds are excellent inhibitors for the C38 steel corrosion in acid solution and that the protection efficiency increased with increasing the inhibitors concentration. Electrochemical impedance data demonstrate that the addition of the n-DPOX derivatives in the corrosive solution decreases the charge capacitance and simultaneously increases the function of the charge/discharge of the interface, facilitating the formation of an adsorbed layer over the steel surface. Adsorption of these inhibitors on the steel surface obeys to the Langmuir adsorption isotherm. X-ray photoelectron spectroscopy (XPS) and the thermodynamic data of adsorption showed that inhibition of steel corrosion in normal hydrochloric solution by n-DPOX is due to the formation of a chemisorbed film on the steel surface. Quantum chemical calculations using the Density Functional Theory (DFT) and the Quantitative Structure Activity Relationship (QSAR) approach were performed on n-DPOX derivatives to determine the relationship between molecular structure and their inhibition efficiencies. The results of the quantum chemical calculations and experimental inhibition efficiency were subjected to correlation analysis and indicate that their inhibition effect is closely related to E{sub HOMO}, E{sub LUMO}, and dipole moment (mu).

  2. Microbially induced corrosion of carbon steel in deep groundwater environment

    OpenAIRE

    Rajala, Pauliina; Carpén, Leena; Vepsäläinen, Mikko; Raulio, Mari; Sohlberg, Elina; Bomberg, Malin

    2015-01-01

    The metallic low and intermediate level radioactive waste generally consists of carbon steel and stainless steels. The corrosion rate of carbon steel in deep groundwater is typically low, unless the water is very acidic or microbial activity in the environment is high. Therefore, the assessment of microbially induced corrosion of carbon steel in deep bedrock environment has become important for evaluating the safety of disposal of radioactive waste. Here we studied the corrosion inducing abil...

  3. Marine atmospheric corrosion of carbon steels

    Directory of Open Access Journals (Sweden)

    Morcillo, Manuel

    2015-06-01

    Full Text Available Basic research on marine atmospheric corrosion of carbon steels is a relatively young scientific field and there continue to be great gaps in this area of knowledge. The presence of akaganeite in the corrosion products that form on steel when it is exposed to marine atmospheres leads to a notable increase in the corrosion rate. This work addresses the following issues: (a environmental conditions necessary for akaganeite formation; (b characterisation of akaganeite in the corrosion products formed; (c corrosion mechanisms of carbon steel in marine atmospheres; (d exfoliation of rust layers formed in highly aggressive marine atmospheres; (e long-term corrosion rate prediction; and (f behaviour of weathering steels. Field research has been carried out at Cabo Vilano wind farm (Camariñas, Galicia in a wide range of atmospheric salinities and laboratory work involving the use of conventional atmospheric corrosion techniques and near-surface and bulk sensitive analytical techniques: scanning electron microscopy (SEM/energy dispersive spectrometry (EDS, X-ray diffraction (XRD, Mössbauer spectroscopy and SEM/μRaman spectroscopy.La investigación fundamental en corrosión atmosférica marina de aceros al carbono es un campo científico relativamente joven que presenta grandes lagunas de conocimiento. La formación de akaganeíta en los productos de corrosión que se forman sobre el acero cuando se expone a atmósferas marinas conduce a un incremento notable de la velocidad de corrosión. En el trabajo se abordan las siguientes cuestiones: (a condiciones ambientales necesarias para la formación de akaganeíta, (b caracterización de la akaganeíta en los productos de corrosión formados, (c mecanismos de corrosión del acero al carbono en atmósferas marinas, (d exfoliación de las capas de herrumbre formadas en atmósferas marinas muy agresivas, (e predicción de la velocidad de corrosión a largo plazo, y (f comportamiento de aceros patinables. La

  4. AISI/DOE Technology Roadmap Program: Effects of Residuals in Carbon Steels

    Energy Technology Data Exchange (ETDEWEB)

    George E. Ruddle

    2002-11-25

    AN experimental study of the effects of residual elements in carbon steels was carried out to gain better understanding and control of the effects of residual elements emanating from recycled steel scrap. Two plain carbon steel grade compositions (one medium-carbon and one low-carbon), residual elements and levels, and four areas of study, were selected on the bases of a comprehensive literature survey and consultation with sponsor steel companies. The influence of residuals (Cu, Sn, Ni, P, Si, up to the levels studied here), on these laboratory produced hot rolled steels was studied in the areas of (a) hot ductility, (b) surface hot shortness, (c) scale formation and adherence, and (d) embrittlement and mechanical properties. This report summarizes the experimental procedures, results, discussion and conclusions of this study. The relevance of the study is also discussed in relation to steel processing and product properties and in relation to energy consumption and environmental compliance.

  5. Low Temperature Surface Carburization of Stainless Steels

    Energy Technology Data Exchange (ETDEWEB)

    Collins, Sunniva R; Heuer, Arthur H; Sikka, Vinod K

    2007-12-07

    Low-temperature colossal supersaturation (LTCSS) is a novel surface hardening method for carburization of austenitic stainless steels (SS) without the precipitation of carbides. The formation of carbides is kinetically suppressed, enabling extremely high or colossal carbon supersaturation. As a result, surface carbon concentrations in excess of 12 at. % are routinely achieved. This treatment increases the surface hardness by a factor of four to five, improving resistance to wear, corrosion, and fatigue, with significant retained ductility. LTCSS is a diffusional surface hardening process that provides a uniform and conformal hardened gradient surface with no risk of delamination or peeling. The treatment retains the austenitic phase and is completely non-magnetic. In addition, because parts are treated at low temperature, they do not distort or change dimensions. During this treatment, carbon diffusion proceeds into the metal at temperatures that constrain substitutional diffusion or mobility between the metal alloy elements. Though immobilized and unable to assemble to form carbides, chromium and similar alloying elements nonetheless draw enormous amounts of carbon into their interstitial spaces. The carbon in the interstitial spaces of the alloy crystals makes the surface harder than ever achieved before by more conventional heat treating or diffusion process. The carbon solid solution manifests a Vickers hardness often exceeding 1000 HV (equivalent to 70 HRC). This project objective was to extend the LTCSS treatment to other austenitic alloys, and to quantify improvements in fatigue, corrosion, and wear resistance. Highlights from the research include the following: • Extension of the applicability of the LTCSS process to a broad range of austenitic and duplex grades of steels • Demonstration of LTCSS ability for a variety of different component shapes and sizes • Detailed microstructural characterization of LTCSS-treated samples of 316L and other alloys

  6. Low carbon manganese-nickel-niobium steel

    International Nuclear Information System (INIS)

    Experimental heats of a low carbon-manganese-0.5% nickel-0.15% niobium steel have been rolled to plates between 13.5 and 50 mm thickness and to a 16 mm hot strip. Various combinations of soaking temperatures form 11000C to 13000C and of finish rolling temperatures between 7100C and 9300C have been investigated. From mechanical properties obtained, one can conclude that the investigated steel composition provides very good properties e.g. for pipe steels X65 to X75. In particular, the toughness at low temperature is outstanding despite relaxed rolling conditions. Metalographic and special investigations such as electron microscopy, texture evaluation and chemical extraction, correlated with applied rolling schedules and the mechanical properties obtained resulted in a comprehensive understanding about the benefits of high niobium metallurgy combined with nickel addition. All practically applied welding processes generated mechanical properties, in particular toughness of the weldment, that meet arctic specifications.(Author)

  7. In situ synchrotron X-ray diffraction study of surface scale formation during CO2 corrosion of carbon steel at temperatures up to 90 oC

    International Nuclear Information System (INIS)

    In situ synchrotron X-ray diffraction was used to follow the formation of corrosion product scales on carbon steel in CO2 saturated brine at temperatures from 40 to 90 oC. The corrosion process was accelerated by applying a small anodic current, and in selected tests a scale inhibitor, amino trimethylene phosphonic acid (ATMPA), was added. Siderite was identified as the major phase in the scale formed in all conditions. With increasing temperature, the scale formation rate increased, while the scale thickness and crystallite size decreased. Above 60 oC, the scale became increasingly protective. The scale thickness and crystallite size decreased with increasing ATMPA concentration.

  8. Intragranular ferrite in inoculated low-carbon steels

    International Nuclear Information System (INIS)

    Inoculated low-carbon plate steels have been developed which provide improved low temperature toughness compared with conventional HSLA steels, and also exhibit better weldability with high heat input welding processes. These characteristics make inoculated steels suitable for large structures in severe environments. The improved toughness and weldability are attributed to the formation of microstructures containing fine, intragranular ferrite which nucleates on inclusion dispersions, similar to acicular ferrite formation in weld metals. The development of various inoculated steels is described and the role of inclusions in intragranular ferrite formation is reviewed. The primary role of inclusions is to provide heterogeneous nucleation sites, but nucleation appears to be enhanced to a certain extent by a number of other phenomena at the inclusion surface. Various phases have been shown to enhance intragranular ferrite nucleation, and the most effective of these for inoculation of plate steels are phases rich in titanium and oxygen. Inoculated Ti-O steels have found limited commercial acceptance, but further development depends on achievement of reliable steelmaking technology to optimise microstructural control with particles

  9. Weldability of Low Carbon Transformation Induced Plasticity Steel

    Institute of Scientific and Technical Information of China (English)

    ZHANG Mei; LI Lin; FU Ren-yu; ZHANG Ji-cheng; WAN Zi

    2008-01-01

    Transformation induced plasticity (TRIP) steel exhibited high or rather high carbon equivalent (CE) because of its chemical composition,which was a particularly detrimental factor affecting weldability of steels.Thus the weldability of a TRIP steel (grade 600) containing (in mass percent,%) 0.11C-1.19Si-1.67Mn was extensively studied.The mechanical properties and impact toughness of butt joint,the welding crack susceptibility of weld and heat affected zone (HAZ) for tee joint,control thermal severity (CTS) of the welded joint,and Y shape 60° butt joint were measured after the gas metal arc welding (GMAW) test.The tensile strength of the weld was higher than 700 Mpa.Both in the fusion zone (FZ) and HAZ for butt joint,the impact toughness was much higher than 27 J,either at room temperature or at -20 ℃,indicating good low temperature impact ductility of the weld of TRIP 600 steel.In addition,welding crack susceptibility tests revealed that weldments were free of surface crack and other imperfection.All experimental results of this steel showed fairly good weldability.For application,the crossmember in automobile made of this steel exhibited excellent weldability,and fatigue and durability tests were also accomplished for crossmember assembly.

  10. Effect of machining on the deformability of steel in surface-active medium at lower temperatures

    International Nuclear Information System (INIS)

    The effect of some machining methods of carbon steel, chromium steel, and chromium nickel steel, and that of low temperatures on the principle characteristics of formability during impact bending in air and a surface-active environment have been studied. The temperature decrease from the ambient to -80 deg is shown to reduce steel formability as evaluated by deflection (f) and to increase the forming force. The variation of these characteristics with lowering temperature, however, is greatly affected by machining process conditions. The FRHT (Friction-Hardening Treatment) on the white layer assures minimum ductility losses, and increases steel strength at low temperatures both in air and in the surface-active environment

  11. Nanostructure-based Processes at the Carbonizing Steels

    Directory of Open Access Journals (Sweden)

    L.I. Roslyakova

    2015-12-01

    Full Text Available The studies of nanostructure-based processes carburizing steels showed that oxidizing atmosphere when carburizing steel contains along with carbon dioxide (CO2 + C = 2CO molecular and atmospheric oxygen (O2 + 2C = 2CO; O + C = CO released from the carbonate ВаСОз during its thermal dissociation. Intensive formation of CO provides high carbonizing ability of carbonate-soot coating and steel.

  12. Internal friction in martensitic carbon steels

    Energy Technology Data Exchange (ETDEWEB)

    Hoyos, J.J., E-mail: jjhoyos@unal.edu.co [Grupo de Ciencia y Tecnologia de los Materiales, Universidad Nacional de Colombia, Sede Medellin, Carrera 80 Numero 65-223, Medellin (Colombia); Ghilarducci, A.A., E-mail: friccion@cab.cnea.gov.ar [Centro Atomico Bariloche, Comision Nacional de Energia Atomica, Instituto Balseiro-Universidad Nacional de Cuyo, Consejo Nacional de Investigaciones Cientificas y Tecnologicas, Av. Bustillo 9500, 8400 Bariloche RN (Argentina); Salva, H.R., E-mail: salva@cab.cnea.gov.ar [Centro Atomico Bariloche, Comision Nacional de Energia Atomica, Instituto Balseiro-Universidad Nacional de Cuyo, Consejo Nacional de Investigaciones Cientificas y Tecnologicas, Av. Bustillo 9500, 8400 Bariloche RN (Argentina); Chaves, C.A., E-mail: cachaves@unal.edu.co [Grupo de Ciencia y Tecnologia de los Materiales, Universidad Nacional de Colombia, Sede Medellin, Carrera 80 Numero 65-223, Medellin (Colombia); Velez, J.M., E-mail: jmvelez@unal.edu.co [Grupo de Ciencia y Tecnologia de los Materiales, Universidad Nacional de Colombia, Sede Medellin, Carrera 80 Numero 65-223, Medellin (Colombia)

    2009-09-15

    This paper proposes relationships between the internal friction and the microstructure of two steels containing 0.626 and 0.71 wt.% carbon. The steels were annealed at 1093 K for 5 min, quenched into water and tempered for 10 min at 423, 573 and 723 K. Internal friction was measured by using a forced vibration pendulum, in a temperature range from 100 to 450 K. The internal friction spectrum is decomposed into four peaks: P1 at 215 K, P2 at 235 K, P3 at 260 K and P4 at 380 K for 3 Hz. Peak P1 is attributed to the interactions between dislocations and carbon atoms. Peak P2 is related to the interaction between dislocations and carbide. Peak P3 is related to the generations of kink - pairs along edge dislocations. Peak P4 is attributed to epsilon carbide precipitation.

  13. Ultrahigh carbon steel for automotive applications

    Energy Technology Data Exchange (ETDEWEB)

    Lesuer, D.R.; Syn, C.K. [Lawrence Livermore National Lab., CA (United States); Sherby, O.D. [Stanford Univ., CA (United States)

    1995-12-04

    Ultrahigh carbon steels (UHCSs), which contain 1--2.1% carbon, have remarkable structural properties for automotive application when processed to achieve fine ferrite grains with fine spheroidized carbides. When processed for high room temperature ductility, UHCS can have good tensile ductility but significantly higher strength than current automotive high strength steels. The material can also be made superplastic at intermediate temperatures and exhibits excellent die fill capability. Furthermore, they can be made hard with high compression ductility. In wire form it is projected that UHCS can exhibit extremely high strengths (5,000 MPa) for tire cord applications. Examples of structural components that have been formed from fine-grained spheroidized UHCSs are illustrated.

  14. Internal friction in martensitic carbon steels

    International Nuclear Information System (INIS)

    This paper proposes relationships between the internal friction and the microstructure of two steels containing 0.626 and 0.71 wt.% carbon. The steels were annealed at 1093 K for 5 min, quenched into water and tempered for 10 min at 423, 573 and 723 K. Internal friction was measured by using a forced vibration pendulum, in a temperature range from 100 to 450 K. The internal friction spectrum is decomposed into four peaks: P1 at 215 K, P2 at 235 K, P3 at 260 K and P4 at 380 K for 3 Hz. Peak P1 is attributed to the interactions between dislocations and carbon atoms. Peak P2 is related to the interaction between dislocations and carbide. Peak P3 is related to the generations of kink - pairs along edge dislocations. Peak P4 is attributed to epsilon carbide precipitation.

  15. Mechanistic Understanding Of Caustic Cracking Of Carbon Steels

    International Nuclear Information System (INIS)

    . Analysis of the CPP data was performed to compare the corrosion susceptibility of the samples under different environmental conditions. Test results indicated that the most important factors affecting corrosion of the steel are the solution temperature, hydroxide concentration, and the material used in constructing the tanks. Variables that did not significantly affect the corrosion susceptibility of the steel were the nitrate or nitrite concentration and the atmosphere in the tank. The passivation current of the coupons increased exponentially with temperature. Longer-term studies of the passivation current are suggested based on results from the literature for iron in highly caustic environments. Polarization resistance studies showed a significant increase in corrosion rate at 125 C and 12 M hydroxide concentration when compared with tests at lower temperatures and lower hydroxide concentrations. Within the temperature and pH range of these tests, iron oxide, Fe3O4, becomes unstable and could account for the increased corrosion susceptibility. The applicability of these conditions should be confirmed and detailed surface studies should be conducted to determine the corrosion resistance of A285 and A516 carbon steels under these conditions. Surface science studies should also be conducted to determine the role of the carbon steel composition in preventing corrosion under these conditions

  16. Stress Modeling of the Laser Drilling Process in Carbon Steel

    International Nuclear Information System (INIS)

    A laser machining process has been applied in many manufacturing fields and it provides an excellent energy control for treating materials. However, a heat effect during laser machining can deteriorate material properties. Specifically, a thermally induced stress can be a problem in laser-machined structures on a metal surface. In this study, temperature and stress on cold-rolled carbon steel sheet machined with laser hole drilling were explored in an experimental approach and a numerical method. Stresses by temperature gradients inside the materials were generated in fast cooling. The stresses were measured by using a hole-drilling method and the material properties of carbon steel (Scp-S) were obtained in the experiment. It was found that the stress predicted from the numerical analysis was in agreement with the stresses measured by using the hole-drilling method. The analysis can be applied for evaluating structure characteristics machined with a laser

  17. Surface-Induced Dissociation and Chemical Reactions of C2D4+ on Stainless Steel, Carbon (HOPG), and Two Different Diamond Surfaces

    Czech Academy of Sciences Publication Activity Database

    Feketeová, L.; Žabka, Ján; Zappa, F.; Grill, V.; Scheier, P.; Märk, T. D.; Herman, Zdeněk

    2009-01-01

    Roč. 20, č. 6 (2009), s. 927-938. ISSN 1044-0305 Institutional research plan: CEZ:AV0Z40400503 Keywords : surface-induced process * diamond surfaces * chemical reactions Subject RIV: CF - Physical ; Theoretical Chemistry Impact factor: 3.391, year: 2009

  18. Residual stress measurements in carbon steel

    Science.gov (United States)

    Heyman, J. S.; Min, N.

    1986-01-01

    External dc magnetic field-induced changes in natural velocity of Rayleigh surface waves were measured in steel specimens under various stress conditions. The low field slopes of curves representing the fractional changes of natural velocity were proved to provide correct stress information in steels with different metallurgical properties. The slopes of curves under uniaxial compression, exceeding about one third of the yield stress, fell below zero in all the specimens when magnetized along the stress axis. The slopes under tension varied among different steels but remained positive in any circumstances. The stress effect was observed for both applied and residual stress. A physical interpretation of these results is given based on the stress-induced domain structure changes and the delta epsilon effect. Most importantly, it is found that the influence of detailed metallurgical properties cause only secondary effects on the obtained stress information.

  19. Hydrogen Effects on Austenitic Stainless Steels and High-Strength Carbon Steels

    OpenAIRE

    Todoshchenko, Olga

    2015-01-01

    The resistance to hydrogen embrittlement is an important factor in the development of new steel grades for a variety of applications. The thesis describes investigations on hydrogen effects on two classes of steels - austenitic stainless steels and advanced high-strength carbon steels. Hydrogen solubility and diffusion in metastable austenitic stainless steels are studied with thermal desorption spectroscopy (TDS). This method, together with the mathematical modeling of the processes of hy...

  20. Leaching modelling of slurry-phase carbonated steel slag.

    Science.gov (United States)

    Costa, G; Polettini, A; Pomi, R; Stramazzo, A

    2016-01-25

    In the present work the influence of accelerated mineral carbonation on the leaching behaviour of basic oxygen furnace steel slag was investigated. The environmental behaviour of the material as evaluated through the release of major elements and toxic metals under varying pH conditions was the main focus of the study. Geochemical modelling of the eluates was used to derive a theoretical description of the underlying leaching phenomena for the carbonated material as compared to the original slag. Among the investigated elements, Ca and Si were most appreciably affected by carbonation. A very clear effect of carbonation on leaching was observed for silicate phases, and lower-Ca/Si-ratio minerals were found to control leaching in carbonated slag eluates as compared to the corresponding untreated slag sample as a result of Ca depletion from the residual slag particles. Clear evidence was also gained of solubility control for Ca, Mg and Mn by a number of carbonate minerals, indicating a significant involvement of the original slag constituents in the carbonation process. The release of toxic metals (Zn, V, Cr, Mo) was found to be variously affected by carbonation, owing to different mechanisms including pH changes, dissolution/precipitation of carbonates as well as sorption onto reactive mineral surfaces. The leaching test results were used to derive further considerations on the expected metal release levels on the basis of specific assumptions on the relevant pH domains for the untreated and carbonated slag. PMID:26489916

  1. Boriding of high carbon high chromium cold work tool steel

    International Nuclear Information System (INIS)

    High-carbon high-chromium cold work tool steels are widely used for blanking and cold forming of punches and dies. It is always advantageous to obtain an increased wear resistant surface to improve life and performance of these steels. In this connection boriding of a high-carbon high-chromium cold work die steel, D3, was conducted in a mixture of 30 percentage B4C, 70 percentage borax at 950 degree C for two, four and six hours. Case depth of the borided layer obtained was between 40 to 80 micro m. After boriding, the surface hardness achieved was between 1430 to 1544 HV depending upon the process time. X-ray diffraction studies confirmed the formation of a duplex compound layer consisting of FeB and Fe2B. It is generally considered that FeB is undesirable because of its inherent brittleness. Post boriding treatment (homogenization) transformed the compound layer into single-phase layer of Fe2B, while surface hardness decreased to 1345-1430 HV. Pin-on-disc were test showed that wear resistance of the borided samples was superior as compared to non-borided material and increased with boriding time. (author)

  2. Boriding of high carbon high chromium cold work tool steel

    Science.gov (United States)

    Muhammad, W.

    2014-06-01

    High-carbon high-chromium cold work tool steels are widely used for blanking and cold forming of punches and dies. It is always advantageous to obtain an increased wear resistant surface to improve life and performance of these steels. In this connection boriding of a high-carbon high-chromium cold work die steel, D3, was conducted in a mixture of 30% B4C, 70% borax at 950 °C for two, four and six hours. Case depth of the borided layer obtained was between 40 to 80 μm. After boriding, the surface hardness achieved was between 1430 to 1544 HV depending upon the process time. X-ray diffraction studies confirmed the formation of a duplex compound layer consisting of FeB and Fe2B. It is generally considered that FeB is undesirable because of its inherent brittleness. Post boriding treatment (homogenization) transformed the compound layer into single-phase layer of Fe2B, while surface hardness decreased to 1345-1430 HV. Pin-on-disc wer test showed that wear resistance of the borided samples was superior as compared to non-borided material and increased with boriding time.

  3. Boriding of high carbon high chromium cold work tool steel

    International Nuclear Information System (INIS)

    High-carbon high-chromium cold work tool steels are widely used for blanking and cold forming of punches and dies. It is always advantageous to obtain an increased wear resistant surface to improve life and performance of these steels. In this connection boriding of a high-carbon high-chromium cold work die steel, D3, was conducted in a mixture of 30% B4C, 70% borax at 950 °C for two, four and six hours. Case depth of the borided layer obtained was between 40 to 80 μm. After boriding, the surface hardness achieved was between 1430 to 1544 HV depending upon the process time. X-ray diffraction studies confirmed the formation of a duplex compound layer consisting of FeB and Fe2B. It is generally considered that FeB is undesirable because of its inherent brittleness. Post boriding treatment (homogenization) transformed the compound layer into single-phase layer of Fe2B, while surface hardness decreased to 1345-1430 HV. Pin-on-disc wer test showed that wear resistance of the borided samples was superior as compared to non-borided material and increased with boriding time

  4. Bioinspired steel surfaces with extreme wettability contrast

    Science.gov (United States)

    Her, Eun Kyu; Ko, Tae-Jun; Lee, Kwang-Ryeol; Oh, Kyu Hwan; Moon, Myoung-Woon

    2012-04-01

    The exterior structures of natural organisms have continuously evolved by controlling wettability, such as the Namib Desert beetle, whose back has hydrophilic/hydrophobic contrast for water harvesting by mist condensation in dry desert environments, and some plant leaves that have hierarchical micro/nanostructures to collect or repel liquid water. In this work, we have provided a method for wettability contrast on alloy steels by both nano-flake or needle patterns and tuning of the surface energy. Steels were provided with hierarchical micro/nanostructures of Fe oxides by fluorination and by a subsequent catalytic reaction of fluorine ions on the steel surfaces in water. A hydrophobic material was deposited on the structured surfaces, rendering superhydrophobicity. Plasma oxidization induces the formation of superhydrophilic surfaces on selective regions surrounded by superhydrophobic surfaces. We show that wettability contrast surfaces align liquid water within patterned hydrophilic regions during the condensation process. Furthermore, this method could have a greater potential to align other liquids or living cells.The exterior structures of natural organisms have continuously evolved by controlling wettability, such as the Namib Desert beetle, whose back has hydrophilic/hydrophobic contrast for water harvesting by mist condensation in dry desert environments, and some plant leaves that have hierarchical micro/nanostructures to collect or repel liquid water. In this work, we have provided a method for wettability contrast on alloy steels by both nano-flake or needle patterns and tuning of the surface energy. Steels were provided with hierarchical micro/nanostructures of Fe oxides by fluorination and by a subsequent catalytic reaction of fluorine ions on the steel surfaces in water. A hydrophobic material was deposited on the structured surfaces, rendering superhydrophobicity. Plasma oxidization induces the formation of superhydrophilic surfaces on selective

  5. Friction stir processing on carbon steel

    Energy Technology Data Exchange (ETDEWEB)

    Tarasov, Sergei Yu., E-mail: tsy@ispms.ru [Institute of Strength Physics and Materials Science SB RAS, Tomsk, 634055, Russia and National Research Tomsk Polytechnic University, Tomsk, 634050 (Russian Federation); Melnikov, Alexander G., E-mail: melnikov-ag@tpu.ru [National Research Tomsk Polytechnic University, Tomsk, 634050 (Russian Federation); Rubtsov, Valery E., E-mail: rvy@ispms.ru [Institute of Strength Physics and Materials Science SB RAS, Tomsk, 634055 (Russian Federation)

    2014-11-14

    Friction stir processing of medium carbon steel samples has been carried out using a milling machine and tools made of cemented tungsten carbide. Samples have been machined from 40 and 40X steels. The tools have been made in the shape of 5×5×1.5 mm and 3×3×1.5 mm tetrahedrons. The microstructure of stirred zone has been obtained using the smaller tool and consists of fine recrystallized 2-3 μm grains, whereas the larger tool has produced the 'onion-like' structures comprising hard quenched 'white' 500-600 MPa layers with 300-350 MPa interlayers of bainite needles. The mean values of wear intensity obtained after measuring the wear scar width were 0.02 mm/m and 0.001 mm/m for non-processed and processed samples, respectively.

  6. Friction stir processing on carbon steel

    International Nuclear Information System (INIS)

    Friction stir processing of medium carbon steel samples has been carried out using a milling machine and tools made of cemented tungsten carbide. Samples have been machined from 40 and 40X steels. The tools have been made in the shape of 5×5×1.5 mm and 3×3×1.5 mm tetrahedrons. The microstructure of stirred zone has been obtained using the smaller tool and consists of fine recrystallized 2-3 μm grains, whereas the larger tool has produced the 'onion-like' structures comprising hard quenched 'white' 500-600 MPa layers with 300-350 MPa interlayers of bainite needles. The mean values of wear intensity obtained after measuring the wear scar width were 0.02 mm/m and 0.001 mm/m for non-processed and processed samples, respectively

  7. In-situ reflection-XANES study of ZDDP and MoDTC lubricant films formed on steel and diamond like carbon (DLC) surfaces

    International Nuclear Information System (INIS)

    Highlights: • S, P, Zn and Mo species formed in lubricant films can be characterised in-situ and in-lubro by using the reflection mode XAS technique. • Heating the lubricated steel and DLC samples affects the chemical reaction between the adsorbed species and the surface, resulting in different chemical composition of the ZDDP + MoDTC thermal film formed on steel or DLC. • There is a greater effect of temperature on S species than P species formed on ZDDP thermal films. - Abstract: Chemical characterisation of boundary lubricated interfaces is essential for developing mechanistic models that describe lubricant additive interactions with the surface and their effect on tribological performance. In this study the potential for using the synchrotron-based reflection mode X-ray absorption spectroscopy (XAS) technique for in-situ chemical characterisation of lubricant films has been studied. Thermal films formed from zinc dialkyl dithio phosphate (ZDDP) and molybdenum dialkyl dithio carbamate (MoDTC) lubricant additives have been formed and analysed in-situ using the X-ray absorption near edge structure (XANES) spectroscopy technique. The surface sensitivity of this approach was improved by doing the analysis in reflection mode, enabling analysis of only top layer (up to around 10 nm) of the solid surface. In addition, in-lubro analysis of pre-formed tribofilms from the same additives was done using non-vacuum conditions. The results are discussed in conjunction with XANES and X-ray photoelectron spectroscopy (XPS) analysis of similar additives published in the literature. The results obtained are consistent with the existing ZDDP and MoDTC literature and provide some new insight into intermediate species not reported before. The advantages and disadvantages of the developed XANES methodology for in-situ surface chemical analysis of lubricated conditions are discussed

  8. In-situ reflection-XANES study of ZDDP and MoDTC lubricant films formed on steel and diamond like carbon (DLC) surfaces

    Energy Technology Data Exchange (ETDEWEB)

    Morina, Ardian, E-mail: A.Morina@leeds.ac.uk [Institute of Engineering Thermofluids, Surfaces and Interfaces, School of Mechanical Engineering, University of Leeds, Leeds (United Kingdom); Zhao, Hongyuan [Institute of Engineering Thermofluids, Surfaces and Interfaces, School of Mechanical Engineering, University of Leeds, Leeds (United Kingdom); Mosselmans, J. Fred W. [Diamond Light Source Ltd., Diamond House, Harwell Science and Innovation Campus, Didcot, Oxfordshire OX11 0DE (United Kingdom)

    2014-04-01

    Highlights: • S, P, Zn and Mo species formed in lubricant films can be characterised in-situ and in-lubro by using the reflection mode XAS technique. • Heating the lubricated steel and DLC samples affects the chemical reaction between the adsorbed species and the surface, resulting in different chemical composition of the ZDDP + MoDTC thermal film formed on steel or DLC. • There is a greater effect of temperature on S species than P species formed on ZDDP thermal films. - Abstract: Chemical characterisation of boundary lubricated interfaces is essential for developing mechanistic models that describe lubricant additive interactions with the surface and their effect on tribological performance. In this study the potential for using the synchrotron-based reflection mode X-ray absorption spectroscopy (XAS) technique for in-situ chemical characterisation of lubricant films has been studied. Thermal films formed from zinc dialkyl dithio phosphate (ZDDP) and molybdenum dialkyl dithio carbamate (MoDTC) lubricant additives have been formed and analysed in-situ using the X-ray absorption near edge structure (XANES) spectroscopy technique. The surface sensitivity of this approach was improved by doing the analysis in reflection mode, enabling analysis of only top layer (up to around 10 nm) of the solid surface. In addition, in-lubro analysis of pre-formed tribofilms from the same additives was done using non-vacuum conditions. The results are discussed in conjunction with XANES and X-ray photoelectron spectroscopy (XPS) analysis of similar additives published in the literature. The results obtained are consistent with the existing ZDDP and MoDTC literature and provide some new insight into intermediate species not reported before. The advantages and disadvantages of the developed XANES methodology for in-situ surface chemical analysis of lubricated conditions are discussed.

  9. Surface characterization of a decarburized and nitrided steel.

    Science.gov (United States)

    Calliari, Irene; Dabalà, Manuele; Zanesco, Marzia; Bernardo, Enrico; Olmi, Filippo; Vagelli, Gloria

    2006-08-01

    This article describes the effects of surface controlled decarburization on the structure of a nitrided steel. Samples of quenched and tempered 40CrMo4 steel were decarburized by air heat treatment (800-900 degrees C) at different depths and submitted to gaseous nitriding. The microstructure of surface layers after decarburization and nitriding were investigated by optical (OM) and scanning electron microscopy (SEM). The nitrogen and carbon profiles in the diffusion layers were determined by a scanning electron microscope equipped with a wavelength dispersive spectrometer (EPMA-WDS). The effect of nitriding was determined by microhardness measurements. The increasing of time and temperature of decarburization slightly affect the surface hardness values, while case hardness depths decrease. In all the specimens, the nitriding depth, as determined by the WDS nitrogen profile, is larger than the one determined by the hardness profile. PMID:16842649

  10. Induction surface hardening of hard coated steels

    DEFF Research Database (Denmark)

    Pantleon, Karen; Kessler, Olaf; Hoffmann, Franz;

    1999-01-01

    , the scratch test is used to estimate critical loads for cohesive and adhesive failure of the coatings. Additionally, distortion measurements are carried out. The results emphasize the advantage of induction surface hardening as a method of subsequent heat treatment of CVD-coated steels....

  11. 76 FR 15299 - Certain Hot-Rolled Carbon Steel Flat Products From India: Preliminary Rescission of...

    Science.gov (United States)

    2011-03-21

    ...), or both, added to stabilize carbon and nitrogen elements. HSLA steels are recognized as steels with...) steels, and the substrate for motor lamination steels. IF steels are recognized as low carbon steels with... FR 74682 (December 1, 2010). On January 3, 2011, we received from United States Steel Corporation,...

  12. Test Of Protective Coatings On Carbon Steel

    Science.gov (United States)

    Macdowell, Louis

    1993-01-01

    Report describes results of tests in which carbon-steel panels coated with one-or two-component solvent-based inorganic zinc primers and top-coated with inorganic topcoat or any of various organic topcoats, placed on outdoor racks at beach at Kennedy Space Center for 5 years. From time to time, slurry of Al(2)O(3) in 10-percent HCI solution applied to some of panels to simulate corrosive effect of effluent from solid-fuel rocket booster engines. Panels coated with inorganic topcoat performed much better than organic-topcoated panels.

  13. Surface Layer States of Worn Uncoated and TiN-Coated WC/Co-Cemented Carbide Cutting Tools after Dry Plain Turning of Carbon Steel

    Directory of Open Access Journals (Sweden)

    Johannes Kümmel

    2013-01-01

    Full Text Available Analyzing wear mechanisms and developments of surface layers in WC/Co-cemented carbide cutting inserts is of great importance for metal-cutting manufacturing. By knowing relevant processes within the surface layers of cutting tools during machining the choice of machining parameters can be influenced to get less wear and high tool life of the cutting tool. Tool wear obviously influences tool life and surface integrity of the workpiece (residual stresses, surface quality, work hardening, etc., so the choice of optimised process parameters is of great relevance. Vapour-deposited coatings on WC/Co-cemented carbide cutting inserts are known to improve machining performance and tool life, but the mechanisms behind these improvements are not fully understood. The interaction between commercial TiN-coated and uncoated WC/Co-cemented carbide cutting inserts and a normalised SAE 1045 steel workpiece was investigated during a dry plain turning operation with constant material removal under varied machining parameters. Tool wear was assessed by light-optical microscopy, scanning electron microscopy (SEM, and EDX analysis. The state of surface layer was investigated by metallographic sectioning. Microstructural changes and material transfer due to tribological processes in the cutting zone were examined by SEM and EDX analyses.

  14. HTPro: Low-temperature Surface Hardening of Stainless Steel

    DEFF Research Database (Denmark)

    Christiansen, Thomas Lundin; Somers, Marcel A. J.

    Low-temperature surface hardening of stainless steel provides the required performance properties without affecting corrosion resistance.......Low-temperature surface hardening of stainless steel provides the required performance properties without affecting corrosion resistance....

  15. Influence of Heat Treatments on the Corrosion Resistance of Medium -Carbon Steel using Sulfuric Spring Water

    Directory of Open Access Journals (Sweden)

    Ikhlas Basheer

    2013-04-01

    Full Text Available The corrosion is one of the important problems that may be occur to the parts of machinery and equipment after manufactured and when used as a result of exposure to corrosive media. Plain-carbon steel is considered as one of the most common minerals used in industrial applications. Some of heat treatments can have direct effect on the corrosion rate of steel by building up galvanic corrosion cells between its microscopic phases. Therefore, to adopt one of kinds of the plain-carbon steel and the most commonly used in industry to be study subject, that is medium carbon steel and took samples of this steel has been treated thermally in three methods which the normalising, annealing, and hardening .The corrosive media used in the research is Sulfuric Spring, it contains many chemical compounds to show its influence on the corrosion of steel. The weight loss method is used to determine corrosion rate and to compare between the results obtained, show that the greatest corrosion resistance of the annealed steel and the corrosion resistance of the hardened steel is the lowest while the corrosion  resistance of the normalised steel is in-between them.         Calcium carbonate was formed on the metal surface which acts as an isolating layer which decrease corrosion rate with time

  16. Surface topography evolvement of galvanized steels in sheet metal forming

    Institute of Scientific and Technical Information of China (English)

    HOU Ying-ke; YU Zhong-qi; ZHANG Wei-gang; JIANG Hao-min; LIN Zhong-qin

    2009-01-01

    U-channel forming tests were performed to investigate the surface topography evolvement of hot-dip galvanized(GI) and galvannealed(GA) steels and the effects of die hardness on sheet metal forming(SMF). Experimental results indicate that the surface roughness values of the two galvanized steels increase with the number of forming, i.e., the surface topographies of galvanized steels are roughened in SMF. Moreover, GI steel has a better ability of damage-resistance than GA steel. The mechanisms of topography evolvement are different in the forming of GI and GA steels. Scratch is the main form of surface damage in the forming of GI steels. The severity of scratch can be decreased by increasing die hardness. GA steel results in exfoliating of the coating firstly and then severe scratching. The surface topography of galvannealed steels can be improved by increasing die hardness. However, the hardness should not be too high.

  17. Formulation Design of Solvent Free Epoxy Resin Coating for Low Surface Treatment Carbon Steel%低表面处理碳钢基材无溶剂环氧树脂涂料配方设计

    Institute of Scientific and Technical Information of China (English)

    孙志伟; 高少东; 鲁毅

    2015-01-01

    In order to prepare a solvent free epoxy resin coating for carbon steel which has a low surface treatment level and with oil and water, the adhesive problem on the carbon steel with water and oil was solved by using the mixing curing agent of polyether amine and hydrophilic amine. In the base material adding ionic liquid betaine double ( trifluoromethyl sulfonyl imide) [ Hbet] Tf2 N as a Dissolve Rust Agent and adding aluminum tripolyphosphate as antirust pigment, and the modified base with the mixed curing agent of modified polyether amine, hydrophilic polyamide sunmide I-965 and liquid petroleum resin LS-500 can be used on the carbon steel with water, oil, and rust, and the coat has good properties and antiseptic effect.%为了制备一种适合低表面处理,且表面帯油带水碳钢的无溶剂环氧树脂涂料,本研究利用聚醚胺固化剂和亲水胺类固化剂复配解决了潮湿油面的粘接问题。在基料中添加离子液体甜菜碱双(三氟甲基磺酰亚胺)[ Hbet] Tf2 N作为“溶锈剂”,添加三聚磷酸铝作为防锈颜料,配合改性聚醚胺、亲水聚酰胺Sunmide I-965、液体石油树脂LS-500复配固化剂可以实现在潮湿油面带锈碳钢上应用,并具有理想的涂层性能和防腐效果。

  18. Formation of Surface Corrosion-Resistant Nanocrystalline Structures on Steel.

    Science.gov (United States)

    Nykyforchyn, Hryhoriy; Kyryliv, Volodymyr; Maksymiv, Olha; Slobodyan, Zvenomyra; Tsyrulnyk, Oleksandr

    2016-12-01

    Engineering materials with nanocrystalline structure could be exploited under simultaneous action of mechanical loading and corrosion environments; therefore, their corrosion resistance is important. Surface nanocrystalline structure was generated on middle carbon steels by severe plastic deformation using the method of mechanical pulse friction treatment. This treatment additionally includes high temperature phase transformation and alloying. Using a complex of the corrosive, electrochemical and physical investigations, it was established that nanocrystalline structures can be characterized by lower or increased corrosion resistance in comparison with the reference material. It is caused by the action of two confronting factors: arising energy level and anticorrosive alloying of the surface layer. PMID:26831689

  19. Formation of Surface Corrosion-Resistant Nanocrystalline Structures on Steel

    Science.gov (United States)

    Nykyforchyn, Hryhoriy; Kyryliv, Volodymyr; Maksymiv, Olha; Slobodyan, Zvenomyra; Tsyrulnyk, Oleksandr

    2016-02-01

    Engineering materials with nanocrystalline structure could be exploited under simultaneous action of mechanical loading and corrosion environments; therefore, their corrosion resistance is important. Surface nanocrystalline structure was generated on middle carbon steels by severe plastic deformation using the method of mechanical pulse friction treatment. This treatment additionally includes high temperature phase transformation and alloying. Using a complex of the corrosive, electrochemical and physical investigations, it was established that nanocrystalline structures can be characterized by lower or increased corrosion resistance in comparison with the reference material. It is caused by the action of two confronting factors: arising energy level and anticorrosive alloying of the surface layer.

  20. Corrosion rate of carbon steel in NS tank water

    International Nuclear Information System (INIS)

    Neutron shield tank (NST) is an open tank 12.5 meters in height and 12 meters dia constructed around the research reactor. It is filled with water to (i) provide shielding from the neutron radiation, (ii) to remove the heat from the Pressure suppression system during LOCA and (iii) to act as a heat sink. NST is made of IS2062 carbon steel and it contains the stainless steel tanks, CS support structures, forged carbon steel gas cylinders, steel containment and its supports and emergency cooling down system condensers made of ASTM 350 grade LF2 carbon steel. All the equipments/systems located inside NST are painted with epoxy paint. NST is filled up 12 meters ie with 1200 m3 of water. The water chemistry parameters and microbiological parameters and corrosion rate of carbon steel materials in NST water at various water chemistry and various depths are discussed in the paper. (author)

  1. Thermoplastic liners for carbon steel pipelines

    Energy Technology Data Exchange (ETDEWEB)

    Mehdi, Mauyed S.; AlDossary, Abdullah K. [Saudi Aramco, Dhahran (Saudi Arabia)

    2009-12-19

    Materials selection for pipe and fittings used to convey corrosive fluids has often been a challenge. Traditionally, exotic Corrosion Resistant Alloys (CRA) have been used in corrosive environments despite their high cost. Plastic lined carbon steel piping offers a cost effective alternative to the use of CRAs by eliminating corrosion, significantly reducing the use of toxic chemicals and the heavy metal usually present in CRAs. Thermoplastic Liners offer the combination of corrosion resistance and mechanical strength, which are unachievable with singular materials. Under pressure conditions, the liner is fully supported by the metalwork, while under vacuum conditions, the liner must be thick enough along with venting system to withstand the collapsing forces created by the negative pressure. Plastic liners have been used successfully to line and protect metallic pipelines for many years and have become an indispensable requirement of the oil and gas industry particularly with water injection and hydrocarbon services. In the case of internally corroded pipes, the use of thermoplastic liners for rehabilitation is an option to extend the lifetime of companies' assets, reduce maintenance cost and increase intervals between T and Is. For new construction, plastic liners in carbon steel pipes can compete technically and economically with pipelines of CRA materials and other corrosion inhibition systems. This paper describes various design features, installations of thermoplastic liners in comparison to other corrosion inhibition methods. (author)

  2. Effect of phosphonium-based ionic liquids on the corrosion of carbon steel under gamma radiation

    International Nuclear Information System (INIS)

    The interactions of two ionic liquids with carbon steel surfaces were studied in absence and presence of γ-radiation. Both studied ionic liquids were found to corrode the carbon steel. One of the ionic liquids (labelled [P66614]+ [Br]-) was found to produce corrosion products both with and without radiation present. The second ionic liquid (labelled [P66614]+ [NTf2]-) did not corrode the steel in absence of γ-radiation, but did corrode it in the presence of γ-radiation. (author)

  3. Carbide formation on carbon steels in CO2 corrosion by use of applied anodic current

    OpenAIRE

    Laethaisong, Nushjarin

    2011-01-01

    The present study aims to validate the method in enriching of iron carbide surface from carbon steels in CO2 corrosion. Applying an anodic current to carbon steel electrodes by galvanostatic measurement was a selected approach. Influence of magnitude of the applied current and exposure time on the corrosion process was studied. The experiments were conducted with CO2-saturated-0.5M NaCl solution as an electrolyte at room temperature and atmospheric pressure. Three different steels, X-65, St52...

  4. COMPLEX SURFACE HARDENING OF STEEL ARTICLES

    Directory of Open Access Journals (Sweden)

    A. V. Kovalchuk

    2015-05-01

    Full Text Available The method of complex surface hardening of steel detailswas designed. The method is a compound of two processes of hardening: chemical heat treatment and physical vapor deposition (PVD of the coating. The result, achieved in this study is much higher, than in other work on this topic and is cumulative. The method designed can be used in mechanical engineering, medicine, energetics and is perspective for military and space technologies.

  5. Spreading Modes on Copper and Steel Surfaces

    OpenAIRE

    Feoktistov Dmitry; Orlova Evgeniya; Islamova Anastasiya

    2016-01-01

    This work presents the experimental results of the studying the effect of surface roughness, microstructure and liquid flow rate on the dynamic contact angle during spreading of distilled nondeaerated water drop on a solid horizontal substrate. Copper and steel substrates with different roughness have been investigated. Three spreading modes were conventionally indicated. It was found that the spreading of drops on substrates made of different materials occurs in similar modes. However, the d...

  6. INFLUENCE OF ELECTRIC SPARK ON HARDNESS OF CARBON STEEL

    Directory of Open Access Journals (Sweden)

    I. O. Vakulenko

    2014-03-01

    Full Text Available Purpose. The purpose of work is an estimation of influence of an electric spark treatment on the state of mouldable superficial coverage of carbon steel. Methodology. The steel of fragment of railway wheel rim served as material for research with chemical composition 0.65% С, 0.67% Mn, 0.3% Si, 0.027% P, 0.028% S. Structural researches were conducted with the use of light microscopy and methods of quantitative metallography. The structural state of the probed steel corresponded to the state after hot plastic deformation. The analysis of hardness distribution in the micro volumes of cathode metal was carried out with the use of microhardness tester of type of PMT-3. An electric spark treatment of carbon steel surface was executed with the use of equipment type of EFI-25M. Findings. After electric spark treatment of specimen surface from carbon steel the forming of multi-layered coverage was observed. The analysis of microstructure found out the existence of high-quality distinctions in the internal structure of coverage metal, depending on the probed area. The results obtained in the process are confirmed by the well-known theses, that forming of superficial coverage according to technology of electric spark is determined by the terms of transfer and crystallization of metal. The gradient of structures on the coverage thickness largely depends on development of structural transformation processes similar to the thermal character influence. Originality. As a result of electric spark treatment on the condition of identical metal of anode and cathode, the first formed layer of coverage corresponds to the monophase state according to external signs. In the volume of coverage metal, the appearance of carbide phase particles is accompanied by the decrease of microhardness values. Practical value. Forming of multi-layered superficial coverage during electric spark treatment is accompanied by the origin of structure gradient on a thickness. The effect

  7. Basic studies on carbon steel decontamination

    International Nuclear Information System (INIS)

    The dissolution of magnetite films grown in autoclave at high temperature on carbon steel has been performed in a dynamic loop in ammoniated citric and oxalic acid solutions at two different temperatures and constant pH. The dissolution process seems to be affected by the dual-layer oxide morphology depending on the growth conditions in the autoclave. The open-circuit potential of the specimens and the corrosion rate measured by the linear polarization method have been monitored. To this aim a particular corrosion cell and a suitable reference electrode have been set up at CISE. Polarization curves have been performed to check the electrochemical processes involved in the anodic and cathodic area. At last the effect of a corrosion inhibitor, of a complexing and a reducing agent and of temperature has also been studied. The work was carried out in the frame of a CNEN research programme for the development of the CIRENE prototype

  8. Strength enhancement possibilities of low carbon steels

    Directory of Open Access Journals (Sweden)

    M. Greger

    2006-08-01

    Full Text Available Purpose: The paper analyses methods of grain refinement and demonstrates development of structure andproperties of metallic materials after severe plastic deformations (SPD.Design/methodology/approach: Technology ARB was experimentally verified. The material was rolled in 11passes. Rolling proceeded at temperature 650˚C, with heating in furnace with inert atmosphere (Ar.Findings: True strain has achieved the value 9. Basic relations between magnitude of deformation, grainrefinement and resulting mechanical properties were described. Bonding of degree was greater than 90%.Practical implications: ARB method is one of instrument for acquirement materials with ultrafine grainstructure. Is it very simply apparatus, which can be used in practical technology (classical rolling mill.Originality/value: Development of structure was verified on low carbon steel. Obtained grain size was around 0.3 μm.Properties obtained by tensile test did not achieve the expected value. Grain size was homogenous in whole volume.

  9. The effect of oil on carbon dioxide corrosion inhibition on carbon steel - potential for improved corrosion protection

    Energy Technology Data Exchange (ETDEWEB)

    Foss, Martin Smedstad

    2009-07-01

    The search for robust and cost efficient ways to prevent internal corrosion of carbon steel piping and equipment in oil and gas production and transportation has lead to the development of highly sophisticated CO{sub 2} corrosion inhibitor products. This thesis studies oil wetting and corrosion inhibitor performance on bare steel and steel with corrosion product deposits on the surface, in the presence of a refined, low aromatic hydrocarbon oil. Three surfactants were used in the experiments; two commercial inhibitor base chemicals; an oleic imidazoline salt (OI) and a phosphate ester (PE), and cetyl trimethyl ammonium bromide (CTAB), a well characterized quaternary ammonium compound. Adsorption characteristics of the inhibitors on corroding iron and FeCO{sub 3} particles were also studied. Polarization resistance (PR) and electrochemical impedance spectroscopy (EIS) techniques were used to study the effect of the oil on the performance of the inhibitors. The performance testing was done on corroding carbon steel without any surface deposits and on carbon steel with either ferrous carbonate (FeCO{sub 3}) or ferric corrosion products on the surface. The results showed that the addition of oil in the inhibitor tests had a significant, positive effect on the performance of the two commercial corrosion inhibitors; decrease in corrosion rate of about one order of magnitude compared to the rate without oil was found. Based on the EIS data it was concluded that the improved performance was caused by a modification of the inhibitor film and not the formation of a macroscopic oil film on the steel surface. Indications of oil wetting of the steel surface were only found when ferric corrosion products were present and OI was used as the inhibitor. No such effects were seen on bare steel or on FeCO{sub 3} covered surfaces. Contact angle measurements and dispersion tests were used to investigate the effect of the inhibitors on the wettability of the three types of surfaces when

  10. The effect of oil on carbon dioxide corrosion inhibition on carbon steel - potential for improved corrosion protection

    International Nuclear Information System (INIS)

    The search for robust and cost efficient ways to prevent internal corrosion of carbon steel piping and equipment in oil and gas production and transportation has lead to the development of highly sophisticated CO2 corrosion inhibitor products. This thesis studies oil wetting and corrosion inhibitor performance on bare steel and steel with corrosion product deposits on the surface, in the presence of a refined, low aromatic hydrocarbon oil. Three surfactants were used in the experiments; two commercial inhibitor base chemicals; an oleic imidazoline salt (OI) and a phosphate ester (PE), and cetyl trimethyl ammonium bromide (CTAB), a well characterized quaternary ammonium compound. Adsorption characteristics of the inhibitors on corroding iron and FeCO3 particles were also studied. Polarization resistance (PR) and electrochemical impedance spectroscopy (EIS) techniques were used to study the effect of the oil on the performance of the inhibitors. The performance testing was done on corroding carbon steel without any surface deposits and on carbon steel with either ferrous carbonate (FeCO3) or ferric corrosion products on the surface. The results showed that the addition of oil in the inhibitor tests had a significant, positive effect on the performance of the two commercial corrosion inhibitors; decrease in corrosion rate of about one order of magnitude compared to the rate without oil was found. Based on the EIS data it was concluded that the improved performance was caused by a modification of the inhibitor film and not the formation of a macroscopic oil film on the steel surface. Indications of oil wetting of the steel surface were only found when ferric corrosion products were present and OI was used as the inhibitor. No such effects were seen on bare steel or on FeCO3 covered surfaces. Contact angle measurements and dispersion tests were used to investigate the effect of the inhibitors on the wettability of the three types of surfaces when they were exposed to

  11. Control of microbiological corrosion on carbon steel with sodium hypochlorite and biopolymer.

    Science.gov (United States)

    Oliveira, Sara H; Lima, Maria Alice G A; França, Francisca P; Vieira, Magda R S; Silva, Pulkra; Urtiga Filho, Severino L

    2016-07-01

    In the present work, the interaction of a mixture of a biocide, sodium hypochlorite (NaClO), and a biopolymer, xanthan, with carbon steel coupons exposed to seawater in a turbulent flow regime was studied. The cell concentrations, corrosion rates, biomasses, and exopolysaccharides (EPSs) produced on the coupon surfaces with the various treatments were quantified. The corrosion products were evaluated using X-ray diffraction (XRD), and the surfaces of steels were analysed by scanning electron microscopy (SEM). The results indicated that xanthan and the hypochlorite-xanthan mixture reduced the corrosion rate of steel. PMID:26997238

  12. N-heterocyclic Amine Derivatives as Efficient Corrosion Inhibitors for Carbon Steel in Acidic Medium

    International Nuclear Information System (INIS)

    A novel heterocyclic amine derivatives, namely N, N'-substituted pyridinyl ethylene diamine tetra acetic acid sodium salt (A) and ethylene diamine N, N'-diacetic acid di (2-methylene tetra hydro furfuryl) acetate (B) were synthesized and their structure confirmations were performed by FTIR, HNMR and CNMR spectra. The inhibition effectiveness was evaluated against the corrosion of carbon steel in 1 M HCl by weight loss and polarization techniques. The results showed that the synthesized derivatives are good corrosion inhibitors for carbon steel in 1 M HCl medium, their inhibition efficiency, increased with inhibitor concentration, and (A) is slightly more effective than (B). The potentiostatic polarization study showed that (A) and (B) are mixed-type inhibitors in 1 M HCl. These compounds prevent carbon steel from corrosion by adsorption to the steel surface and forming insoluble complexes with ferrous species. The weight loss results and potentiostatic polarization studies were in reasonable agreement. (author)

  13. 75 FR 32911 - Preliminary Results of Antidumping Duty Administrative Review: Circular Welded Carbon Steel Pipes...

    Science.gov (United States)

    2010-06-10

    ... Welded Carbon Steel Pipes and Tubes From Taiwan AGENCY: Import Administration, International Trade... administrative review of the antidumping duty order on circular welded carbon steel pipes and tubes from Taiwan... circular welded carbon steel pipes and tubes from Taiwan. See Certain Circular Welded Carbon Steel...

  14. 76 FR 33210 - Preliminary Results of Antidumping Duty Administrative Review: Circular Welded Carbon Steel Pipes...

    Science.gov (United States)

    2011-06-08

    ... Welded Carbon Steel Pipes and Tubes From Taiwan AGENCY: Import Administration, International Trade... administrative review of the antidumping duty order on circular welded carbon steel pipes and tubes from Taiwan... circular welded carbon steel pipes and tubes from Taiwan. See Certain Circular Welded Carbon Steel...

  15. Corrosion of a carbon steel in simulated liquid nuclear wastes

    International Nuclear Information System (INIS)

    This work is part of a collaboration agreement between CNEA (National Atomic Energy Commission of Argentina) and USDOE (Department of Energy of the United States of America), entitled 'Tank Corrosion Chemistry Cooperation', to study the corrosion behavior of carbon steel A537 class 1 in different simulated non-radioactive wastes in order to establish the safety concentration limits of the tank waste chemistry at Hanford site (Richland-US). Liquid high level nuclear wastes are stored in tanks made of carbon steel A537 (ASTM nomenclature) that were designed for a service life of 20 to 50 years. A thickness reduction of some tank walls, due to corrosion processes, was detected at Hanford site, beyond the existing predicted values. Two year long-term immersion tests were started using non radioactive simulated liquid nuclear waste solutions at 40 C degrees. This work extends throughout the first year of immersion. The simulated solutions consist basically in combinations of the 10 most corrosion significant chemical components: 5 main components (NaNO3, NaCl, NaF, NaNO2 and NaOH) at three concentration levels and 5 secondary components at two concentration levels. Measurements of the general corrosion rate with time were performed for carbon steel coupons, both immersed in the solutions and in the vapor phases, using weight loss and electrochemistry impedance spectroscopy techniques. Optic and scanning electron microscopy examination, analysis of U-bend samples and corrosion potential measurements, were also done. Localized corrosion susceptibility (pitting and crevice corrosion) was assessed in isolated short-term tests by means of cyclic potentiodynamic polarization curves. The effect of the simulated waste composition on the corrosion behavior of A537 steel was studied based on statistical analyses. The Surface Response Model could be successfully applied to the statistical analysis of the A537 steel corrosion in the studied solutions. General corrosion was not

  16. Bacterial adhesion on ion-implanted stainless steel surfaces

    International Nuclear Information System (INIS)

    Stainless steel disks were implanted with N+, O+ and SiF3+, respectively at the Surrey Ion Beam Centre. The surface properties of the implanted surfaces were analyzed, including surface chemical composition, surface topography, surface roughness and surface free energy. Bacterial adhesion of Pseudomonas aeruginosa, Staphylococcus epidermidis and Staphylococcus aureus, which frequently cause medical device-associated infections was evaluated under static condition and laminar flow condition. The effect of contact time, growth media and surface properties of the ion-implanted steels on bacterial adhesion was investigated. The experimental results showed that SiF3+-implanted stainless steel performed much better than N+-implanted steel, O+-implanted steel and untreated stainless steel control on reducing bacterial attachment under identical experimental conditions

  17. Bacterial adhesion on ion-implanted stainless steel surfaces

    Science.gov (United States)

    Zhao, Q.; Liu, Y.; Wang, C.; Wang, S.; Peng, N.; Jeynes, C.

    2007-08-01

    Stainless steel disks were implanted with N +, O + and SiF 3+, respectively at the Surrey Ion Beam Centre. The surface properties of the implanted surfaces were analyzed, including surface chemical composition, surface topography, surface roughness and surface free energy. Bacterial adhesion of Pseudomonas aeruginosa, Staphylococcus epidermidis and Staphylococcus aureus, which frequently cause medical device-associated infections was evaluated under static condition and laminar flow condition. The effect of contact time, growth media and surface properties of the ion-implanted steels on bacterial adhesion was investigated. The experimental results showed that SiF 3+-implanted stainless steel performed much better than N +-implanted steel, O +-implanted steel and untreated stainless steel control on reducing bacterial attachment under identical experimental conditions.

  18. Hydrogen attack - Influence of hydrogen sulfide. [on carbon steel

    Science.gov (United States)

    Eliezer, D.; Nelson, H. G.

    1978-01-01

    An experimental study is conducted on 12.5-mm-thick SAE 1020 steel (plain carbon steel) plate to assess hydrogen attack at room temperature after specimen exposure at 525 C to hydrogen and a blend of hydrogen sulfide and hydrogen at a pressure of 3.5 MN/sq m for exposure times up to 240 hr. The results are discussed in terms of tensile properties, fissure formation, and surface scales. It is shown that hydrogen attack from a high-purity hydrogen environment is severe, with the formation of numerous methane fissures and bubbles along with a significant reduction in the room-temperature tensile yield and ultimate strengths. However, no hydrogen attack is observed in the hydrogen/hydrogen sulfide blend environment, i.e. no fissure or bubble formation occurred and the room-temperature tensile properties remained unchanged. It is suggested that the observed porous discontinuous scale of FeS acts as a barrier to hydrogen entry, thus reducing its effective equilibrium solubility in the iron lattice. Therefore, hydrogen attack should not occur in pressure-vessel steels used in many coal gasification processes.

  19. Study on microstructure and mechanical characteristics of low-carbon steel and ferritic stainless steel joints

    International Nuclear Information System (INIS)

    In this work, examinations on the microstructure and mechanical properties of plain carbon steel and AISI 430 ferritic stainless steel dissimilar welds are carried out. Welding is conducted in both autogenous and using ER309L austenitic filler rod conditions through gas tungsten arc welding process. The results indicate that fully-ferritic and duplex ferritic–martensitic microstructures are formed for autogenous and filler-added welds, respectively. Carbide precipitation and formation of martensite at ferrite grain boundaries (intergranular martensite) as well as grain growth occur in the heat affected zone (HAZ) of AISI 430 steel. It is found that weld heat input can strongly affect grain growth phenomenon along with the amount and the composition of carbides and intergranular martensite. Acquired mechanical characteristics of weld in the case of using filler metal are significantly higher than those of autogenous one. Accordingly, ultimate tensile strength (UTS), hardness, and absorbed energy during tensile test of weld metal are increased from 662 MPa to 910 MPa, 140 Hv to 385 Hv, and 53.6 J m−3 to 79 J m−3, respectively by filler metal addition. From fracture surfaces, predominantly ductile fracture is observed in the specimen welded with filler metal while mainly cleavage fracture occurs in the autogenous weld metal

  20. Study on microstructure and mechanical characteristics of low-carbon steel and ferritic stainless steel joints

    Energy Technology Data Exchange (ETDEWEB)

    Sarkari Khorrami, Mahmoud; Mostafaei, Mohammad Ali; Pouraliakbar, Hesam, E-mail: hpouraliakbar@alum.sharif.edu; Kokabi, Amir Hossein

    2014-07-01

    In this work, examinations on the microstructure and mechanical properties of plain carbon steel and AISI 430 ferritic stainless steel dissimilar welds are carried out. Welding is conducted in both autogenous and using ER309L austenitic filler rod conditions through gas tungsten arc welding process. The results indicate that fully-ferritic and duplex ferritic–martensitic microstructures are formed for autogenous and filler-added welds, respectively. Carbide precipitation and formation of martensite at ferrite grain boundaries (intergranular martensite) as well as grain growth occur in the heat affected zone (HAZ) of AISI 430 steel. It is found that weld heat input can strongly affect grain growth phenomenon along with the amount and the composition of carbides and intergranular martensite. Acquired mechanical characteristics of weld in the case of using filler metal are significantly higher than those of autogenous one. Accordingly, ultimate tensile strength (UTS), hardness, and absorbed energy during tensile test of weld metal are increased from 662 MPa to 910 MPa, 140 Hv to 385 Hv, and 53.6 J m{sup −3} to 79 J m{sup −3}, respectively by filler metal addition. From fracture surfaces, predominantly ductile fracture is observed in the specimen welded with filler metal while mainly cleavage fracture occurs in the autogenous weld metal.

  1. Surface Treatment of High Speed Steel Tools

    OpenAIRE

    タカハシ, ヒサオ; Hisao, TAKAHAASHI

    1997-01-01

    This paper reveals to cutting performance on 3 kinds of high speed steels throw away tips (including made by powder metallurgical process), which are compared surface treated tips by means of the coating process PVD-TiN (physical vapor deposition by the arc ion plating method) with untreated conventional tips. The results are as follows: "X"tips by name have the highest hardness and performance on continuous cutting than the others, but they have the lowest toughness and larger chipping on in...

  2. Surface magnetic domains dynamic in machined steel

    Directory of Open Access Journals (Sweden)

    Blažek D.

    2014-07-01

    Full Text Available This contribution deals with an observation of the magnetic dynamic of different types of the machined surface of bearing steel. The Bakhausen noise (BN measurements are presented here as commonly introduced in industry for quality control due to the extremely sensitivity of the magnetic domains wall dynamics to the microstructure of material. The results of magneto-optical measurements are presented with the goal to explain the observed BN anisotropy. It is shown that BN anisotropy is associated with uniaxal magnetic anisotropy introduced by hard milling which causes the principally different magnetic reversals processes in orthogonal directions.

  3. The effect of additional high dose carbon implantation on the tribological properties of titanium implanted steel

    International Nuclear Information System (INIS)

    The tribological properties and the structural changes of hardened steel implanted with titanium followed by carbon were investigated as a function of additional carbon dose. The dose of Ti was 5.1017 Ti cm-2 and the additional C doses were 0, 4.1017, 8.1017 and 1.2.1018 Ccm-2. After Ti implantation, the steel surface transformed to a Fe-Ti-C ternary amorphous phase. Additional implantation of carbon to a dose of 4.1017 Ccm-2 produced fine TiC precipitates dispersed in the ternary amorphous matrix. When the additional C dose exceeded 8.1017 Ccm-2, very fine graphite precipitates appeared in the ternary amorphous phase. The steel surface with very fine graphite precipitates exhibited superior tribological properties. The benefits provided by additional high dose carbon implantation are considered as follows: strengthening of the amorphous phase, thickening of the modified layer, dispersion strengthening of the implanted layer by very fine graphite precipitates and lubrication effect by graphite particles. Comparing the friction properties of Ti+C implanted steel with that of C implanted steel, the role of Ti implantation is to reduce the friction of the surface during sliding and the role of C implantation is to increase the lifetime of the surface against wear. (orig.)

  4. Comparison of Impact Properties for Carbon and Low Alloy Steels

    Institute of Scientific and Technical Information of China (English)

    O.H. Ibrahim

    2011-01-01

    The impact properties of hot rolled carbon steel (used for the manufacture of reinforcement steel bars) and the quenched & tempered (Q&T) low alloy steel (used in the pressure vessel industry) were determined. The microstructure of the hot rolled carbon steel contained ferrite/pearlite phases, while that of the quenched and tempered low alloy steel contained bainite structure. Impact properties were determined for both steels by instrumented impact testing at temperatures between -150 and 200℃. The impact properties comprised total impact energy, ductile to brittle transition temperature, crack initiation and propagation energy, brittleness transition temperature and cleavage fracture stress. The Q&T low alloy steel displayed much higher resistance to ductile fracture at high test temperatures, while its resistance to brittle fracture at low test temperatures was a little higher than that of the hot rolled carbon steel. The results were discussed in relation to the difference in the chemical composition and microstructure for the two steels.

  5. Calibration of mass spectrometric measurements of gas phase reactions on steel surfaces

    International Nuclear Information System (INIS)

    The sampling of the surface-near gas composition using a mass spectrometer (MS-Probe) is a valuable tool within a hot dip process simulator. Since reference samples with well characterized surface coverage are usually not available, steel samples can deliver quantifiable amounts of the process relevant species H2O, CO and H2 using the decarburization reaction with water vapor. Such “artificial calibration samples” (ACS) can be used for the calibration of the MS-Probe measurements. The carbon release rate, which is governed by the diffusion law, was determined by GDOES, since the diffusion coefficients of carbon in steel samples are usually not known. The measured carbon concentration profiles in the ACS after the thermal treatment confirmed the validity of the diffusion model described in this paper. The carbon bulk concentration > 100 ppm is sufficient for the use of a steel material as ACS. The experimental results reported in this paper reveal, that with the MS-Probe the LOQ of less than one monolayer of iron oxide can be achieved. - Highlights: • Gas to surface reactions at steel sheets is monitored with a mass spectrometer on-line. • The experimental data are calibrated in absolute terms as oxide mass densities. • Standard steel samples can be used for the calibration procedure. • Additional GDOES analysis of the carbon depletion in the calibration samples was carried out. • Limits of quantitation below one monolayer of oxide surface coverage were achieved

  6. Comparison of AlCrN and AlCrTiSiN coatings deposited on the surface of plasma nitrocarburized high carbon steels

    Energy Technology Data Exchange (ETDEWEB)

    Chen, Wanglin; Zheng, Jie; Lin, Yue; Kwon, Sikchol; Zhang, Shihong, E-mail: tougaoyouxiang206@163.com

    2015-03-30

    Highlights: • The duplex coatings were produced by combination of nitrocarburizing and multi-arc ion plating. • The γ′-phase plays the nucleation sites for the coating nitrides. • The compound layers (CL) considerably enhance mechanical and tribological properties of the duplex PVD coatings. • The main wear mechanisms of the PVD coatings with and without CL are oxidation wear, the combination of spalling, chipping and oxidation wear, respectively. - Abstract: The AlCrN and AlCrTiSiN coatings were produced on the surface of plasma nitrocarburized T10 steels by multi-arc ion plating. The comparison of the microstructures and mechanical properties of the duplex coatings were investigated by means of X-ray diffraction, optical microscope, scanning electron microscope and transmission electron microscope, in association with mechanical property measurement. The results show that the AlCrN coatings with columnar grown are mainly composed of nanocrytalline fcc-(Cr,Al)N phases with {111} preferred orientation, whereas the superlattice and nanocomposite AlCrTiSiN coatings with planar growth mainly consist of nanocrystalline fcc-(Cr,Al)N phases with {100} perfected orientation, hcp-AlN and Si{sub 3}N{sub 4} amorphous phases. The AlCrTiSiN duplex coating with the compound layer reveals higher hardness, adhesion strength, load capacity and lower friction coefficient when compared with the other duplex coatings, which is due to its superlattice and nanocomposite structure. Additionally, these improved properties are related to the appearance of the γ′-phase which plays the nucleation sites for the coating nitrides and provides a strong supporting effect for the AlCrN and AlCrTiSiN coatings. The main wear mechanism of the duplex coatings without compound layer is spalling and chipping wear as well as tribooxidation wear, whereas the main wear mechanism of the duplex coatings with compound layer is tribooxidation wear.

  7. Tests Of Materials For Repair Coating Of Carbon Steel

    Science.gov (United States)

    Macdowell, Louis G., III

    1995-01-01

    Report describes tests of paints (primers and topcoats) for use in recoating rusted carbon steel for protection against further corrosion. Paints selected for evaluation all designated by manufacturers as suitable for application over tightly adhering rust.

  8. Warm Deformation Microstructure of a Plain Carbon Steel

    Institute of Scientific and Technical Information of China (English)

    B Eghbali; M Shaban

    2011-01-01

    Grain refinement in a plain carbon steel under intercritical warm deformation was studied by torsion tes ring. Based on the experimental results, the warm flow behaviour and microstructural evolution of ferrite were researched with particular emphasis on

  9. Investigation of boron segregation in low carbon steel

    OpenAIRE

    J. Lis; Lis, A; Kolan, C.

    2011-01-01

    Traces of born in the range 0,002-0,009 % are usually added to many grades of steel. The effect of boron on phase transformations and hardenability of low carbon low alloy steels depends on the form of its behavior in solid solution either in segregations or in precipitations. Temperature and cooling rate determine the existence of boron segregations on grain boundaries. In present paper simulations of boron concentrations were calculated with computer programme DICTRA for low carbon 0,08 %C ...

  10. 76 FR 2344 - Certain Hot-Rolled Carbon Steel Flat Products From India: Notice of Preliminary Results of...

    Science.gov (United States)

    2011-01-13

    ... columbium), or both, added to stabilize carbon and nitrogen elements. HSLA steels are recognized as steels...'') steels, and the substrate for motor lamination steels. IF steels are recognized as low- carbon steels... Antidumping Duty Order: Certain Hot-Rolled Carbon Steel Flat Products From India, 66 FR 60194 (December...

  11. 76 FR 48143 - Certain Hot-Rolled Carbon Steel Flat Products From the People's Republic of China: Preliminary...

    Science.gov (United States)

    2011-08-08

    ...), or both, added to stabilize carbon and nitrogen elements. HSLA steels are recognized as steels with...'') steels, and the substrate for motor lamination steels. IF steels are recognized as low carbon steels with...: Certain Hot-Rolled Carbon Steel Flat Products From the People's Republic of China, 66 FR 59561...

  12. Investigation on Preferential Corrosion of Welded Carbon Steel Under Flowing Conditions by EIS

    Science.gov (United States)

    Alawadhi, K.; Aloraier, A. S.; Joshi, S.; Alsarraf, J.; Swilem, S.

    2013-08-01

    Carbon steels are used extensively in construction of oil and gas pipes but they exhibit poor corrosion-resistance properties because of internal corrosion. In this research, a rotating cylinder electrode apparatus was designed so that electrodes machined from the weld metal, heat-affected zone, and parent material of a welded X65 pipeline steel could be tested in high shear stress conditions using electromechanical impedance spectroscopy. The aim was to investigate the cause of the severe localized corrosion that sometimes occurs at welds in carbon steel pipelines carrying hydrocarbons and inhibited brine solutions saturated with carbon dioxide. It was concluded that the surface films play an important role in effective inhibition, and this inhibition is more effective on a clean surface rather than on a precorroded one.

  13. General corrosion of carbon steels in high temperature water

    International Nuclear Information System (INIS)

    This short paper seeks to provide a summary of the main knowledge about the general corrosion of carbon steels in high temperature water. In pure water or slightly alkaline deaerated water, steels develop a protective coating of magnetite in a double layer (Potter and Mann oxide) or a single layer (Bloom oxide). The morphology of the oxide layer and the kinetics of corrosion depend on the test parameters controlling the solubility of iron. The parameters exercising the greatest influence are partial hydrogen pressure and mass transfer: hydrogen favours the solubilization of the magnetite; the entrainment of the dissolved iron prevents a redeposition of magnetite on the surface of the steel. Cubic or parabolic in static conditions, the kinetics of corrosion tends to be linear in dynamic conditions. In dynamic operation, corrosion is at least one order of magnitude lower in water with a pH of 10 than in pure water with a pH of 7. The activation energy of corrosion is 130 kJ/mol (31 kcal/mol). This results in the doubling of corrosion at around 300 deg C for a temperature increase of 15 deg C. Present in small quantities (100-200 ppb), oxygen decreases general corrosion but increases the risk of pitting corrosion - even for a low chloride content - and stress corrosion cracking or corrosion-fatigue. The steel composition has probably an influence on the kinetics of corrosion in dynamic conditions; further work would be required to clarify the effect of some residual elements. (author). 31 refs., 9 figs., 2 tabs

  14. Trial manufacturing of copper-carbon steel composite overpack

    International Nuclear Information System (INIS)

    This paper reports the results of design analysis and trial manufacturing of copper-carbon steel composite overpacks. The overpack is one of the key components of the engineered barrier system, hence, it is necessary to confirm the applicability of current technique in their manufacture. The copper-carbon steel composite overpack consists of a double container, an outer vessel made of oxygen-free, high-purity copper as the corrosion allowance material, and an inner vessel made of carbon steel as the pressure-resistant material. The trial manufacturing in this time, only the copper outer vessel has been fabricated. Both oxygen-free copper and oxygen-free phosphorus copper were used as materials for the outer vessel. For the shell and bottom portion, these materials were formed integrally by a backward extrusion method. For sealing the top cover plate to the main body, an electron-beam welding method was applied. After manufacturing, mechanical testing of specimens from the copper vessels were carried out. It was confirmed that current technique has sufficient feasibility to manufacture outer vessel. In addition, potential for irradiation embrittlement of the inner carbon-steel vessel by irradiation from vitrified waste over the life time of the overpack has been analyzed. It was shown that the small degree of irradiation embrittlement gives no significant impact on the pressure resistance of the carbon-steel vessel. Future research and development items regarding copper-carbon steel composite overpacks are also discussed. (author)

  15. Development of Evaluation Technology for Prevention of Two-Phase FAC on Carbon Steel

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Kyung Mo; Shim, Heesang; Lee, Eun Hee; Hur, Do Haeng [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2014-05-15

    There are many pipelines to be managed from wall thinning by flow accelerated corrosion (FAC) in the secondary system of a nuclear power. FAC is a process in which a normally protective oxide layer on the internal carbon or low-alloy steel piping surface dissolves into a stream of flowing water or a wet steam mixture. In this process, the oxide layer becomes thinner and the corrosion rate increases until the corrosion rate and dissolution rates are equal. Recent researches and reports indicate that the FAC problem is prevalent in spite of the development of an inspection method and management skills applying computer programs. Therefore, it is important to mitigate or prevent FAC on the carbon steel, and surface coating technology has been investigated for pipeline systems in a steam flow. Since the occurrence of a Surry-2 pipe rupture accident, a lot of effort has been made to manage the FAC of carbon steel piping. Some of the chemicals were known as a corrosion inhibitor. Bateman et al. reported that the addition of Ti may decrease the FAC rate of carbon steel by ∼ 65 %, TiO{sub 2} was also effective in mitigating the stress corrosion cracking of steam generator tubes under concentrated crevice conditions. A platinum doping method was applied as another mitigation strategy of carbon steel wall thinning. Noble metal, including Pt, had produced the layers of a very high catalyst concentration and this catalytic effect induced a lower corrosion potential for nickel alloys.

  16. Development of Evaluation Technology for Prevention of Two-Phase FAC on Carbon Steel

    International Nuclear Information System (INIS)

    There are many pipelines to be managed from wall thinning by flow accelerated corrosion (FAC) in the secondary system of a nuclear power. FAC is a process in which a normally protective oxide layer on the internal carbon or low-alloy steel piping surface dissolves into a stream of flowing water or a wet steam mixture. In this process, the oxide layer becomes thinner and the corrosion rate increases until the corrosion rate and dissolution rates are equal. Recent researches and reports indicate that the FAC problem is prevalent in spite of the development of an inspection method and management skills applying computer programs. Therefore, it is important to mitigate or prevent FAC on the carbon steel, and surface coating technology has been investigated for pipeline systems in a steam flow. Since the occurrence of a Surry-2 pipe rupture accident, a lot of effort has been made to manage the FAC of carbon steel piping. Some of the chemicals were known as a corrosion inhibitor. Bateman et al. reported that the addition of Ti may decrease the FAC rate of carbon steel by ∼ 65 %, TiO2 was also effective in mitigating the stress corrosion cracking of steam generator tubes under concentrated crevice conditions. A platinum doping method was applied as another mitigation strategy of carbon steel wall thinning. Noble metal, including Pt, had produced the layers of a very high catalyst concentration and this catalytic effect induced a lower corrosion potential for nickel alloys

  17. Corrosion and Runoff Behavior of Carbon Steel in Simulated Acid Rain

    Institute of Scientific and Technical Information of China (English)

    Baigang AN; Xueyuan ZHANG; Enhou HAN; Honxi LI

    2004-01-01

    Under the condition of simulated rain precipitation in the laboratory, with ElS and SEM observation, the effects of pH value of simulated rain on corrosion and runoff behavior of carbon steel A3 were studied. The corrosion rate of A3 steel increased and runoff action of rain precipitation on A3 steel surface was intensified with decreasing pH value, of simulated rainwater.The runoff and corrosion traces were formed along the flowing direction of rainwater, which appeared more apparently with decreasing pH value.

  18. Effects of LWR environments on fatigue life of carbon and low-alloy steels

    International Nuclear Information System (INIS)

    SME Boiler and Pressure Vessel Code provides construction of nuclear power plant components. Figure I-90 Appendix I to Section III of the Code specifies fatigue design curves for structural materials. While effects of environments are not explicitly addressed by the design curves, test data suggest that the Code fatigue curves may not always be adequate in coolant environments. This paper reports the results of recent fatigue tests that examine the effects of steel type, strain rate, dissolved oxygen level, strain range, loading waveform, and surface morphology on the fatigue life of A 106-Gr B carbon steel and A533-Gr B low-alloy steel in water

  19. Dynamics of cathode spots in low-pressure arc plasma removing oxide layer on steel surfaces

    Science.gov (United States)

    Tang, Z. L.; Yang, K.; Liu, H. X.; Zhang, Y. C.; Li, H.; Zhu, X. D.

    2016-03-01

    The dynamics of cathode spots has been investigated in low-pressure arc plasma for removing oxide layer on low carbon steel surfaces. The motion of cathode spots was observed with a high speed camera, and the arc voltage was analyzed by fast Fourier transform. The spots move on clean steel surface as a random walk, and the low-frequency components dominated the voltage waveform. However, the spots on steel surfaces with oxide layer tend to burn on the rim of the eroded area formed in the previous arcing, and the low-frequency components decrease correspondingly. The "color" of the colored random noise for arc voltage varies from the approximate brown noise for clean steel surface to pink noise for thick oxide layer, where the edge effect of boundary is considered to play a significant role.

  20. The mechanism of the surface alloy layer creation for cast steel

    Directory of Open Access Journals (Sweden)

    A. Walasek

    2012-01-01

    Full Text Available The paper presents a detailed description of the process of creation of a surface alloy layer (using high-carbon ferrochromium on the cast steel casting. The mechanism of the surface alloy layer is based on the known theories [5,6]. The proposed course of formation of the layers has been extended to decarburization stage of steel. The research included proving the presence of carbon-lean zone. The experiment included the analysis of the distribution of elements and microhardness measurement.

  1. Surface hardening of steels by alloying under laser heating with subsequent chemical thermal treatment

    International Nuclear Information System (INIS)

    The combination of laser alloying of carbon and low-chromium steels (20, 40, 45, 20Kh and 40Kh) with nitride-forming elements (V, Cr, Mo, Al) and subsequent nitriding is under consideration as a promising technology of enhancing wear resistance of steels. It is shown that the technology proposed permits increasing microhardness, wear resistance and favourable distribution of residual stresses in surface layers

  2. In situ 3D monitoring of corrosion on carbon steel and ferritic stainless steel embedded in cement paste

    International Nuclear Information System (INIS)

    Highlights: • The morphology of the corrosion of steel in cement paste was studied in situ. • During galvanostatic corrosion, carbon steel reinforcement corroded homogeneously. • On ferritic stainless steel, deep corrosion pits formed and caused wider cracks. • The measured rate of steel loss correlated well with Faraday’s law of electrolysis. - Abstract: In a X-ray microcomputed tomography study, active corrosion was induced by galvanostatically corroding steel embedded in cement paste. The results give insight into corrosion product build up, crack formation, leaching of products into the cracks and voids, and differences in morphology of corrosion attack in the case of carbon steel or stainless steel reinforcement. Carbon steel was homogeneously etched away with a homogeneous layer of corrosion products forming at the steel/cement paste interface. For ferritic stainless steel, pits were forming, concentrating the corrosion products locally, which led to more extensive damage on the cement paste cover

  3. Study of FAC rate of carbon steels based on characterization of oxide film

    International Nuclear Information System (INIS)

    Effects of Cr content and environmental factors, pH and dissolved oxygen concentration, on removal rate of carbon steels due to flow accelerated corrosion have been examined by experiments. Cr content holds a strong impact on the FAC rate regardless of pH values from 6.84 to 10.4. Addition of 1% Cr to carbon steel reduces the FAC rate by one order of magnitude under the environmental conditions, where magnetite forms. Detailed characterizations of oxide film formed on the specimen have been carried out by using SEM and TEM. Preferential corrosion of pearlite phase has been observed at specimen surface of low Cr content steel in early stage of FAC. It has been suggested that oxide structure and porosity were obviously different between low and high Cr content steels. (author)

  4. Laser surface texturing of tool steel: textured surfaces quality evaluation

    Science.gov (United States)

    Šugár, Peter; Šugárová, Jana; Frnčík, Martin

    2016-05-01

    In this experimental investigation the laser surface texturing of tool steel of type 90MnCrV8 has been conducted. The 5-axis highly dynamic laser precision machining centre Lasertec 80 Shape equipped with the nano-second pulsed ytterbium fibre laser and CNC system Siemens 840 D was used. The planar and spherical surfaces first prepared by turning have been textured. The regular array of spherical and ellipsoidal dimples with a different dimensions and different surface density has been created. Laser surface texturing has been realized under different combinations of process parameters: pulse frequency, pulse energy and laser beam scanning speed. The morphological characterization of ablated surfaces has been performed using scanning electron microscopy (SEM) technique. The results show limited possibility of ns pulse fibre laser application to generate different surface structures for tribological modification of metallic materials. These structures were obtained by varying the processing conditions between surface ablation, to surface remelting. In all cases the areas of molten material and re-cast layers were observed on the bottom and walls of the dimples. Beside the influence of laser beam parameters on the machined surface quality during laser machining of regular hemispherical and elipsoidal dimple texture on parabolic and hemispherical surfaces has been studied.

  5. Effect of Rare Earths on Corrosion Resisting Properties of Carbon-Manganese Clean Steels

    Institute of Scientific and Technical Information of China (English)

    郭锋; 林勤; 孙学义

    2004-01-01

    Electrochemistry experiments were made on carbon-manganese clean steel with rare earths Ce and La respectively to observe corrosion parameters such as corrosion current icorr, and characteristic potential of pitting Eb. The results indicate that the rare earths have effect on corrosion resisting properties of carbon-manganese clean steel, and the optimum contents of La is about 0.011% (mass fraction) and Ce about 0.014% (mass fraction) respectively. The change of corrosion resistance is related to the action of rare earths on microstructure and effect on surface state of samples in the process of polarization.

  6. Development of corrosion rate measuring apparatus for carbon steel under reducing environment

    International Nuclear Information System (INIS)

    In order to monitor the corrosion rate of carbon steel under deep under-ground environment which is depleted with oxygen, the corrosion rate measuring apparatus using the hydrogen permeation current was developed. Inner surface of the carbon steel monitor electrode made of beverage can was coated with Ni or Pd-Ni plating, which was used as the hydrogen detecting electrode. Corrosion rate which was estimated from hydrogen permeation current well consisted with literature data. Corrosion rate in acidic solution at pH 2 after long time elapsed. (author)

  7. Effects of grit blasting on surface properties of steel substrates

    International Nuclear Information System (INIS)

    Low carbon steel substrates have been grit blasted using alumina grits of various sizes under varying pressure, time, angle and standoff distances and the corresponding effect on surface roughness and surface residual stress has been studied. The mechanism of material removal in grit blasting has been analyzed. The effect of blasting process parameters on substrate surface residual stress has been studied using a statistically designed experiment. For this purpose the Barkhausen noise analysis (BNA) of the blasted surface has been undertaken. Then the BNA results have been calibrated against and complemented using the residual stress values measured using X-ray diffraction. The correlation between BN signal and the measured residual stress has been studied. The material removal in blasting takes place by microcutting, indentation or by a mixed mode depending on the blasting angle. During blasting the alumina grits themselves also undergo erosion. The analysis of the experimental results shows that the surface roughness increases with grit size, blasting pressure and to an extent with blasting time and blasting angle as well. The compressive residual stress of the surface and subsurface hardness increases with blasting pressure and blasting angle. The Barkhausen noise signal has a strong correlation with the magnitude of the compressive residual stress on the blasted surface.

  8. Microstructural characterisation of carbon implanted austenitic stainless steel

    International Nuclear Information System (INIS)

    Low carbon (316L) austenitic stainless steel has been implanted with carbon ions with a fluence of 5 x 1017 C ions/cm2 using an ion energy of 75 keV. The effect of carbon ion implantation on the microstructure of the austenitic steel has been examined in cross-section using transmission electron microscopy (TEM) both before and after implantation, and the implantation data correlated with a computer based simulation, TRIM (Transport and Range of Ions in Matter). It has been found that the high-fluence carbon ion implantation modified the microstructure of the steel, as demonstrated by the presence of two amorphous layers separated by a layer of expanded austenite

  9. Microstructural characterisation of carbon implanted austenitic stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Murphy, M.E. [Scientific Affairs Research Group, Stryker Orthopaedics, Raheen Business Park, Limerick (Ireland)]. E-mail: matthew.murphy@stryker.com; Insley, G.M. [Scientific Affairs Research Group, Stryker Orthopaedics, Raheen Business Park, Limerick (Ireland); Laugier, M.T. [Department of Physics, University of Limerick, Limerick (Ireland); Newcomb, S.B. [Sonsam Ltd., Glebe Laboratories, Newport, Tipperary (Ireland)

    2005-06-01

    Low carbon (316L) austenitic stainless steel has been implanted with carbon ions with a fluence of 5 x 10{sup 17} C ions/cm{sup 2} using an ion energy of 75 keV. The effect of carbon ion implantation on the microstructure of the austenitic steel has been examined in cross-section using transmission electron microscopy (TEM) both before and after implantation, and the implantation data correlated with a computer based simulation, TRIM (Transport and Range of Ions in Matter). It has been found that the high-fluence carbon ion implantation modified the microstructure of the steel, as demonstrated by the presence of two amorphous layers separated by a layer of expanded austenite.

  10. Ultra low carbon bainitic (ULCB) steels after quenching and tempering

    International Nuclear Information System (INIS)

    The mechanical and Charpy V impact strength properties of new advanced ultra low carbon bainitic (ULBC) steels after water quenching and tempering (WQT) have been investigated. Their chemical compositions are given. The nine continuous cooling transformation diagrams (CCT) of the new ULCB steel grades have been established. The CCT diagrams for ULCBNi steels containing 9% Ni - grade 10N9 and 5% Ni - grade HN5MVNb are given. The comparison between CCT diagrams of 3.5%Ni + 1.5%Cu containing steels grade HSLA 100 and HN3MCu is shown. The effect of the increase in carbon and titanium contents in the chemical composition of ULCBMn steels 04G3Ti, 06G3Ti and 09G3Ti on the kinetics of phase transformations during continuous cooling is presented by the shifting CCT diagrams. The Charpy V impact strength and brittle fracture occurence curves are shown. The effect of tempering temperature on tensile properties of WQT HN3MCu steel is shown and Charpy V impact strength curves after different tempering conditions are shown. The optimum tempering temperatures region of HN3MCu steel for high Charpy V impact toughness at law temperatures - 80oC(193 K) and -120oC(153 K) is estimated. The effect of tempering temperature on mechanical properties of HN5MVNb steel is given. The low temperature impact Charpy V toughness of HN5MVNb steel is shown. The optimum range of tempering temperature during 1 hour for high toughness of WQT HN5MVNb steel is given. HN3MCu and HN5MVNb steels after WQT have high yield strength YS≥690 MPa and high Charpy V impact toughness KV≥80 J at -100oC (173K) and KCV≥50 J/cm2 at - 120oC (153K) so they may be used for cryogenic applications

  11. Synergistic inhibition of carbon steel corrosion in seawater by cerium chloride and sodium gluconate

    International Nuclear Information System (INIS)

    Highlights: • Significant synergistic effect was determined for cerium and gluconate. • The mixture showed significant corrosion inhibition of carbon steel in seawater. • Predominant anodic inhibition mechanism was observed. • The presence of cerium ions incorporated in the protective layer was confirmed. - Abstract: In this research the effect of cerium (III) chloride heptahydrate (CC) and sodium gluconate (SG) on the corrosion inhibition of carbon steel C45 (1531) in natural seawater has been evaluated using electrochemical methods and scanning electron microscopy (SEM). The results show that substantial corrosion inhibition (94.98%) using CC and SG can be obtained in synergistic manner. Surface analysis confirmed the presence of cerium ions incorporated in the protective layer of carbon steel specimen. SG acts predominantly as anodic inhibitor whereas CC acts as a mixed type inhibitor. Using both inhibitors predominant mechanism of anodic inhibition is observed

  12. Analysis on the deformation and fracture behavior of carbon steel by in situ tensile test

    Institute of Scientific and Technical Information of China (English)

    Fan Li; Haibo Huang

    2006-01-01

    The deformation and fracture behaviors of low-carbon steel, medium-carbon steel, and high-carbon steel were studied on internal microstructure using the scanning electron microscopy in situ tensile test. The microstructure mechanism of their deformation and fracture behavior was analyzed. The results show that the deformation and fracture behavior of low-carbon steel depends on the grain size of ferrite, the deformation and fracture behavior of medium-carbon steel depends on the size of ferrite grain and pearlite lump,and the deformation and fracture behavior of high-carbon steel depends on the size of pearlite lump and the pearlitic interlamellar spacing.

  13. 48 CFR 252.225-7030 - Restriction on Acquisition of Carbon, Alloy, and Armor Steel Plate.

    Science.gov (United States)

    2010-10-01

    ... of Carbon, Alloy, and Armor Steel Plate. 252.225-7030 Section 252.225-7030 Federal Acquisition... Acquisition of Carbon, Alloy, and Armor Steel Plate. As prescribed in 225.7011-3, use the following clause: Restriction on Acquisition of Carbon, Alloy, and Armor Steel Plate (DEC 2006) (a) Carbon, alloy, and...

  14. Identification of Relevant Work Parameters of Ladle Furnace While Melting the High Ductility Steel and High-Carbon Steel

    Directory of Open Access Journals (Sweden)

    Warzecha M.

    2016-03-01

    Full Text Available In the present paper, secondary metallurgical treatment in ladle furnace during smelting the high carbon steel and steel with improved ductility for cold-deforming, under industrial conditions were analyzed.

  15. Surface Modification of Mild Steel Using Tungsten Inert Gas Torch Surface Cladding

    Directory of Open Access Journals (Sweden)

    S. Dyuti

    2010-01-01

    Full Text Available Problem statement: There is an increasing demand for claddings which possess an optimized combination of different functional properties such as high hardness, high resistance to wear and oxidation. In this respect, hard TiAlN cladding has gained much attention. These claddings can be suitable replacements for the conventional ceramic coatings applied in many components of chemical plants and automotive industries to protect against high temperature oxidation and wear. Approach: In this study the possibility of the formation of intermetallic and nitride claddings on plain carbon steel surfaces by in situ melting of preplaced titanium and aluminum powder mixture under Tungsten Inert Gas (TIG torch had been investigated. Results: Addition of 1.3 and 1.8 mg mm-2 Ti and Al powder and melting at energy inputs between 540-675 J mm-1 in nitrogen environment successfully created more than 1 mm thick clad layer consisting of a mixture of titanium-aluminum nitrides and aluminides. All resolidified melt layers produced dendrite microstructures; the dendrite concentration is more near the surface area compared to the deeper melt depth. A maximum surface hardness of around 900 Hv was developed in most of the tracks and this hardness corresponds to high concentration of dendrites within the modified layer. Oxidation at 600°C for 72 h, of the clad steel gave weight gains of 0.13 mg mm-2, compared to 0.37 mg mm-2 for the substrate. Conclusion: The results showed that clad steel gave better mechanical and oxidation properties compared to plain carbon steel substrate.

  16. 75 FR 65453 - Certain Hot-Rolled Flat-Rolled Carbon Quality Steel Flat Products From Brazil: Notice of...

    Science.gov (United States)

    2010-10-25

    ...)) steels, high strength low alloy (HSLA) steels, and the substrate for motor lamination steels. IF steels... niobium added to stabilize carbon and nitrogen elements. HSLA steels are recognized as steels with micro...-Rolled Flat-Rolled Carbon Quality Steel Products From Brazil, 64 FR 38756, 38759 (July 19, 1999). On...

  17. Inhibition of carbon steel corrosion by 11-aminoundecanoic acid

    Directory of Open Access Journals (Sweden)

    Saad Ghareba

    2015-12-01

    Full Text Available The current study reports results on the investigation of the possibility of using 11-aminoundecanoic acid (AA as an inhibitor of general corrosion of carbon steel (CS in HCl under a range of experimental conditions: inhibitor concentration, exposure time, electrolyte temperature and pH and CS surface roughness. It was found that AA acts as a mixed-type inhibitor, yielding maximum inhibition efficiency of 97 %. The adsorption of AA onto the CS surface was described by the Langmuir adsorption isotherm. The corresponding apparent Gibbs free energy of AA adsorption on CS at 295 K was calculated to be −30.2 kJ mol–1. The adsorption process was found to be driven by a positive change in entropy of the system. PM-IRRAS measurements revealed that the adsorbed AA layer is amorphous, which can be attributed to the repulsion between the neighboring positively charged amine groups and a high heterogeneity of the CS surface. It was also found that the AA provides very good corrosion protection of CS of various surface roughness, and over a prolonged time.

  18. 78 FR 42039 - Certain Hot-Rolled Carbon Steel Flat Products From the People's Republic of China: Preliminary...

    Science.gov (United States)

    2013-07-15

    ... (``HSLA'') steels, and the substrate for motor lamination steels. IF steels are recognized as low carbon... columbium), or both, added to stabilize carbon and nitrogen elements. HSLA steels are recognized as steels... Carbon Steel Flat Products from the People's Republic of China, 66 FR 59561 (November 29, 2001)....

  19. Corrosion behaviour of carbon steel in contact with bentonite under anaerobic condition

    International Nuclear Information System (INIS)

    material design, the corrosion products film formed on the surface at 353 K were tight and very small corrosion rates less than 1μm/y was obtained in any cases. While, the corrosion product at 323 K was not protective and larger corrosion rate of 2μm/y was estimated. There was no influence of steel type and welding on the corrosion rate of carbon steel up to 3 years of immersion period. The average corrosion depth of carbon steel overpack was calculated to be ≤ 2 mm by extrapolating the obtained corrosion rate of ≤ 2μm/y to 1000 years, and this estimation was well agreed with natural analogue data. (authors)

  20. Corrosion behaviour of carbon steel in contact with bentonite under anaerobic condition

    Energy Technology Data Exchange (ETDEWEB)

    Naoki, Taniguchi; Susumu, Kawakami [Japan Nuclear Cycle Development Institute, Tokai-mura, Ibaraki (Japan); Manabu, Kawasaki; Mitsuru, Kubota [Inspection Development Corporation, Tokai-mura, Ibaraki (Japan)

    2004-07-01

    test solution and buffer material design, the corrosion products film formed on the surface at 353 K were tight and very small corrosion rates less than 1{mu}m/y was obtained in any cases. While, the corrosion product at 323 K was not protective and larger corrosion rate of 2{mu}m/y was estimated. There was no influence of steel type and welding on the corrosion rate of carbon steel up to 3 years of immersion period. The average corrosion depth of carbon steel overpack was calculated to be {<=} 2 mm by extrapolating the obtained corrosion rate of {<=} 2{mu}m/y to 1000 years, and this estimation was well agreed with natural analogue data. (authors)

  1. Ultrafine-grained low carbon steels by severe plastic deformation

    Directory of Open Access Journals (Sweden)

    S. Dobatkin

    2008-07-01

    Full Text Available The structure and properties of 0,14% C and 0,1% C - B low-carbon steels taken in two initial states, martensitic and ferritic-pearlitic, were studied after cold equal-channel angular (ECA pressing. ECA pressing leads to the formation of only partially submicrocrystalline structure with a grain size of 150 – 300 nm, depending on the steel alloying and initial state. The finest structure with the elements of 190 nm in size is obtained in the 0,1% C - B steel microalloyed with boron. The strength of the 0,1% C - B steel after cold ECA pressing (Rm = 805-1235 MPa meets the specifications of fasteners of the R80 - R120 strength grade. The strength of the deformed 0,14% C steel is close to the R80 strength grade.

  2. Influence of plasma nitriding on the hardness of AISI 304 and low carbon steel

    International Nuclear Information System (INIS)

    Nitriding with plasma/ion nitriding technique for surface treatment of AISI 304 and low carbon steel as a machine component material has been done. Surface treatment is meant to improve the surface quality of metal especially its hardness. To reach the optimum condition it has been done a variation of nitriding pressure, while to analyse the result it has been done the hardness and microstructure test, and the nitrogen content. Result of the test indicates that: the optimum hardness obtained at 1.8 mbar of pressure that is 624.9 VHN or 2.98 times while the initial hardness is 210.3 VHN for AISI 304 and 581.6 VHN or 3.07 times compare with initial hardness 142.9 VHN for low carbon steel. The thickness of nitride layer for AISI 304 and low carbon steel is around 30 µm. Nitrogen contents after nitriding are 10.74% mass or 30.32% atom for AISI 304 and 6.81% mass or 21.76% atom for low carbon steel. (author)

  3. Surface modified stainless steels for PEM fuel cell bipolar plates

    Science.gov (United States)

    Brady, Michael P [Oak Ridge, TN; Wang, Heli [Littleton, CO; Turner, John A [Littleton, CO

    2007-07-24

    A nitridation treated stainless steel article (such as a bipolar plate for a proton exchange membrane fuel cell) having lower interfacial contact electrical resistance and better corrosion resistance than an untreated stainless steel article is disclosed. The treated stainless steel article has a surface layer including nitrogen-modified chromium-base oxide and precipitates of chromium nitride formed during nitridation wherein oxygen is present in the surface layer at a greater concentration than nitrogen. The surface layer may further include precipitates of titanium nitride and/or aluminum oxide. The surface layer in the treated article is chemically heterogeneous surface rather than a uniform or semi-uniform surface layer exclusively rich in chromium, titanium or aluminum. The precipitates of titanium nitride and/or aluminum oxide are formed by the nitriding treatment wherein titanium and/or aluminum in the stainless steel are segregated to the surface layer in forms that exhibit a low contact resistance and good corrosion resistance.

  4. Development and processing of low carbon bainitic steels

    OpenAIRE

    Suikkanen, P. (Pasi)

    2009-01-01

    Abstract The aim of this work was to study systematically the effects of composition and processing on austenite grain growth and static recrystallization (SRX) kinetics, austenite decomposition under controlled cooling as well as microstructures, mechanical properties and weldability of hot rolled low carbon bainitic (LCB) steels. The results showed that the coarsening of austenite grain structure is influenced by the chemical composition. Steels with Nb-Ti alloying exhibited fine and uni...

  5. MICROBIAL CORROSION OF MILD AND MEDIUM CARBON STEELS

    OpenAIRE

    J. E.O. OVRI; S. I. OKEAHIALAM; O. O. ONYEMAOBI

    2013-01-01

    The role of bacteria in the corrosion of mild and medium carbon steels is reported. The steels were exposed to anaerobic and aerobic, and fresh water (control) environments. The corrosion rates were evaluated at intervals of seven days for a period of 42 days using weight loss and electrochemical methods. The corroded specimens were visually examined and majorities were found to have undergone general corrosion in the three environments (aerobic, anaerobic, and fresh water)....

  6. The anaerobic corrosion of carbon steel in concrete

    International Nuclear Information System (INIS)

    This is the final report of a 2 year programme aimed at (1) determining the rate of anaerobic corrosion of steel in concrete, (2) investigating the nature of the corrosion products formed on carbon steel embedded in cementitious material under anaerobic conditions and (3) evaluating the effect of hydrogen over-pressures on the rate of anaerobic corrosion. All experiments have been carried out at temperatures in the range 20-300C, ie ambient conditions. 4 refs.; 19 figs.; 6 tabs

  7. Luminescent Surface Quaternized Carbon Dots

    KAUST Repository

    Bourlinos, Athanasios B.

    2012-01-10

    Thermal oxidation of a salt precursor made from the acid base combination of tris(hydroxymethyl)aminomethane and betaine hydrochloride results in light-emitting surface quaternized carbon dots that are water-dispersible, display anion exchange properties, and exhibit uniform size/surface charge. © 2011 American Chemical Society.

  8. In situ 3D monitoring of corrosion on carbon steel and ferritic stainless steel embedded in cement paste

    KAUST Repository

    Itty, Pierre-Adrien

    2014-06-01

    In a X-ray microcomputed tomography study, active corrosion was induced by galvanostatically corroding steel embedded in cement paste. The results give insight into corrosion product build up, crack formation, leaching of products into the cracks and voids, and differences in morphology of corrosion attack in the case of carbon steel or stainless steel reinforcement. Carbon steel was homogeneously etched away with a homogeneous layer of corrosion products forming at the steel/cement paste interface. For ferritic stainless steel, pits were forming, concentrating the corrosion products locally, which led to more extensive damage on the cement paste cover. © 2014 Elsevier Ltd.

  9. MICROBIAL CORROSION OF MILD AND MEDIUM CARBON STEELS

    Directory of Open Access Journals (Sweden)

    J. E. O. OVRI

    2013-10-01

    Full Text Available The role of bacteria in the corrosion of mild and medium carbon steels is reported. The steels were exposed to anaerobic and aerobic, and fresh water (control environments. The corrosion rates were evaluated at intervals of seven days for a period of 42 days using weight loss and electrochemical methods. The corroded specimens were visually examined and majorities were found to have undergone general corrosion in the three environments (aerobic, anaerobic, and fresh water. The mild steel was found to corrode more than the medium carbon steel in anaerobic environment-mild steel: 6.43×10-4 mpy and -0.93 mV, due to limited available oxygen whilst it had -0.89 mV in aerobic and -0.77 mV in the fresh water. The medium carbon steel had -5.30×10-4 mpy and -0.91 mV in anaerobic: -0.84mV in aerobic and -0.74mV in freshwater.

  10. Study of benzotriazole as corrosion inhibitors of carbon steel in chloride solution containing hydrogen sulfide using electrochemical impedance spectroscopy (EIS)

    International Nuclear Information System (INIS)

    Corrosion and inhibition studies on API 5LX65 carbon steel in chloride solution containing various concentrations of benzotriazole has been conducted at temperature of 70°C using Electrochemical Impedance Spectroscopy (EIS). Corroded carbon steel surface with and without inhibitor have been observed using X-ray Diffraction (XRD), Scanning Electron Microscope (SEM), and Energy Dispersive Spectroscopy (EDS). The objectives of this research are to study the performance of benzotriazole as corrosion inhibitors. The experimental results of carbon steel corrosion in 3.5% NaCl solution containing 500 mg/l H2S at different BTAH concentrations showed that corrosion rate of carbon steel decreases with increasing of BTAH concentrations from 0 to 10 mmol/l. The inhibition efficiency of BTAH was found to be affected by its concentration. The optimum efficiency obtained of BTAH is 93% at concentration of 5 mmol/l. The result of XRD and EDS analysis reveal the iron sulfide (FeS) formation on corroded carbon steel surface without inhibitor. The EDS spectrum show the Nitrogen (N) bond on carbon steel surface inhibited by BTAH

  11. Content of nitrogen in waste petroleum carbon for steel industries

    International Nuclear Information System (INIS)

    Steel industries use refined carbon as an alloy for steel production. This alloy is produced from waste carbon from the distillation of the petroleum. The refined carbon, called recarburizer, is obtained by calcination at high temperature. Under these thermal conditions the organic molecules decompose and a fraction of the N2, S and H2, volatile material and moisture are released; while the carbon tends to develop a crystalline structure similar to graphite's. The right combination of calcinations temperature and time in the furnace can optimize the quality of the resulting product. The content of S and N2 has to be minimized for the use of calcined carbon in the steel industry. Nitrogen content should be reduced by two orders of magnitude, from 1% - 2% down to hundreds of ppm by weight. This work describes the activities undertaken to obtain calcined coke from petroleum from crude oil carbon that satisfies the requirements of the Mercosur standard 02:00-169 (Pending) for use as a carborizer in steels industries. To satisfy the requirements of the Mercosur standards NM 236:00 IRAM-IAS-NM so that graphite is used as a carburizer a content of 300 ppm maximum weight of nitrogen has to be obtained. So the first stage in this development is to define a production process for supplying calcined coke in the range of nitrogen concentrations required by the Mercosur standards (CW)

  12. Austenite Recrystallization and Controlled Rolling of Low Carbon Steels

    Institute of Scientific and Technical Information of China (English)

    DU Lin-xiu; ZHANG Zhong-ping; SHE Guang-fu; LIU Xiang-hua; WANG Guo-dong

    2006-01-01

    The dynamic recrystallization and static recrystallization in a low carbon steel were investigated through single-pass and double-pass experiments. The results indicate that as the deformation temperature increases and the strain rate decreases, the shape of the stress-strain curve is changed from dynamic recovery shape to dynamic recrystallization shape. The austenite could not recrystallize within a few seconds after deformation at temperature below 900 ℃. According to the change in microstructure during deformation, the controlled rolling of low carbon steel can be divided into four stages: dynamic recrystallization, dynamic recovery, strain-induced ferrite transformation, and rolling in two-phase region. According to the microstructure after deformation, the controlled rolling of low carbon steel can be divided into five regions: non-recrystallized austenite, partly-recrystallized austenite, fully-recrystallized austenite, austenite to ferrite transformation, and dual phase.

  13. Initial Atmospheric Corrosion of Carbon Steel in Industrial Environment

    Science.gov (United States)

    Han, Wei; Pan, Chen; Wang, Zhenyao; Yu, Guocai

    2015-02-01

    The initial corrosion behavior of carbon steel subjected to Shenyang industrial atmosphere has been investigated by weight-loss measurement, scanning electron microscopy observation, x-ray diffraction, auger electron spectroscopy, and electron probe microanalysis. The experimental results reveal that the corrosion kinetics of the initial corrosion of carbon steel in industrial atmosphere follows empirical equation D = At n , and there is a corrosion rate transition from corrosion acceleration to deceleration; the corrosion products are composed of γ-FeOOH, α-FeOOH, Fe3O4, as well as FeS which is related to the existence of sulfate-reducing bacteria in the rust layers. The effect of dust particles on the corrosion evolution of carbon steel has also been discussed.

  14. Monitoring Techniques for Microbially Influenced Corrosion of Carbon Steel

    DEFF Research Database (Denmark)

    Hilbert, Lisbeth Rischel

    2000-01-01

    Abstract Monitoring Techniques for Microbially Influenced Corrosion of Carbon Steel Microbially influenced corrosion (MIC) of carbon steel may occur in media with microbiological activity of especially sulphate-reducing bacteria, e.g. on pipelines buried in soil and on marine structures. MIC of...... carbon steel must be monitored on-line in order to provide an efficient protection and control the corrosion. A number of monitoring techniques is industrially used today, and the applicability and reliability of these for monitoring MIC is evaluated. Coupons and ER are recommended as necessary basic...... techniques even though localised corrosion rate cannot be measured. FSM measures general corrosion and detects localised corrosion, but the sensitivity is not high enough for monitoring initiation of pitting and small attacks. Electrochemical techniques as LPR and EIS give distorted data and unreliable...

  15. Electrochemical behavior and anticorrosion properties of modified polyaniline dispersed in polyvinylacetate coating on carbon steel

    International Nuclear Information System (INIS)

    Conducting polyaniline (Pani) was prepared in the presence of methane sulfonic acid (MeSA) as dopant by chemical oxidative polymerization. The Pani-MeSA polymer was characterized by FT-IR, UV-vis, X-ray diffraction (XRD) and impedance spectroscopy. The polymer was dispersed in polyvinylacetate and coated on carbon steel samples by a dipping method. The electrochemical behavior and anticorrosion properties of the coating on carbon steel in 3% NaCl were investigated using open-circuit potential (OCP) versus time of exposure, and electrochemical techniques including electrochemical impedance spectroscopy (EIS), potentiodynamic polarization and cyclic voltammetry (CV). During initial exposure, the OCP dropped about 0.35 V and the interfacial resistance increased several times, indicating a certain reduction of the polymer and oxidation of the steel surface. Later the OCP shifted to the noble direction and remained at a stable value during the exposure up to 60 days. The EIS monitoring also revealed the initial change and later stabilization of the coating. The stable high OCP and low coating impedance suggest that the conducting polymer maintains its oxidative state and provides corrosion protection for carbon steel throughout the investigated period. The polarization curves and CV show that the conducting polymer coating induces a passive-like behavior and greatly reduces the corrosion of carbon steel

  16. Physical and chemical characterization of surfaces of nitrogen implanted steels

    International Nuclear Information System (INIS)

    The studied steels are of industrial type (42CD4, 100C6, Z200C13). Very often, the low carbon steel XCO6 has been used as a reference material. The aim of the research is to understand and to explain the mechanisms of wear resistance to improvement. A good characterization of the implanted layer is thus necessary. It implies to establish the distribution profiles of the implanted ions to identify the chemical and structural state of the phases created during implantation as a function of various implantation parameters (dose, temperature). Temperature is the particularly parameter. Its influence is put in evidence both during implantation and during annealings under vacuum. Nitrogen distribution profiles are performed thanks to the non destructive 15N(p,αγ)12C nuclear reaction. The chemical state of the Fe-N phases formed by implantation is determined using first Electron Conversion Moessbauer Spectroscopy and secondly, as a complement, using grazing angle X ray diffraction. The detected compounds are ε-nitrides, ε-carbonitrides, (N) - martensite and α-Fe16N2 whose evolution is carefully followed versus temperature. The diffraction technique reveals a texture of the implanted layer. This preferentiel orientation is found to be temperature dependent but dose independent. The carbon presence at the surface is studied as a function of implantation conditions (vacuum, temperature, dose). Carbon profiling is obtained using α backscattering (12C(α,α') reaction at 5,7 MeV). Thus is achieved a complete characterization of the implanted zone whose evolution as a function of implantation parameters (especially temperature) is correlated with tribological results

  17. Finite element of multilayer surfacing systems on orthotropic steel bridges

    OpenAIRE

    Li, J.; Liu, X.; Scarpas, A.; Tzimiris, G.

    2013-01-01

    Light weight orthotropic steel bridge decks have been widely utilized for bridges in seismic zones, movable bridges and long span bridges. In the last three decades, severe problems were reported in relation to asphaltic surfacing materials on orthotropic steel deck bridges. Earlier investigations have shown that the bonding strength of membrane layers to the surrounding materials has a strong influence on the structural response of orthotropic steel bridge decks. The most important requireme...

  18. Trial manufacturing of titanium-carbon steel composite overpack

    Energy Technology Data Exchange (ETDEWEB)

    Honma, Nobuyuki; Chiba, Takahiko; Tanai, Kenji [Japan Nuclear Cycle Development Inst., Waste Management and Fuel Cycle Research Center, Tokai, Ibaraki (Japan)

    1999-11-01

    This paper reports the results of design analysis and trial manufacturing of full-scale titanium-carbon steel composite overpacks. The overpack is one of the key components of the engineered barrier system, hence, it is necessary to confirm the applicability of current technique in their manufacture. The required thickness was calculated according to mechanical resistance analysis, based on models used in current nuclear facilities. The Adequacy of the calculated dimensions was confirmed by finite-element methods. To investigate the necessity of a radiation shielding function of the overpack, the irradiation from vitrified waste has been calculated. As a result, it was shown that shielding on handling and transport equipment is a more reasonable and practical approach than to increase thickness of overpack to attain a self-shielding capability. After the above investigation, trial manufacturing of full-scale model of titanium-carbon steel composite overpack has been carried out. For corrosion-resistant material, ASTM Grade-2 titanium was selected. The titanium layer was bonded individually to a cylindrical shell and fiat cover plates (top and bottom) made of carbon steel. For the cylindrical shell portion, a cylindrically formed titanium layer was fitted to the inner carbon steel vessel by shrinkage. For the flat cover plates (top and bottom), titanium plate material was coated by explosive bonding. Electron beam welding and gas metal arc welding were combined to weld of the cover plates to the body. No significant failure was evident from inspections of the fabrication process, and the applicability of current technology for manufacturing titanium-carbon steel composite overpack was confirmed. Future research and development items regarding titanium-carbon steel composite overpacks are also discussed. (author)

  19. Trial manufacturing of titanium-carbon steel composite overpack

    International Nuclear Information System (INIS)

    This paper reports the results of design analysis and trial manufacturing of full-scale titanium-carbon steel composite overpacks. The overpack is one of the key components of the engineered barrier system, hence, it is necessary to confirm the applicability of current technique in their manufacture. The required thickness was calculated according to mechanical resistance analysis, based on models used in current nuclear facilities. The Adequacy of the calculated dimensions was confirmed by finite-element methods. To investigate the necessity of a radiation shielding function of the overpack, the irradiation from vitrified waste has been calculated. As a result, it was shown that shielding on handling and transport equipment is a more reasonable and practical approach than to increase thickness of overpack to attain a self-shielding capability. After the above investigation, trial manufacturing of full-scale model of titanium-carbon steel composite overpack has been carried out. For corrosion-resistant material, ASTM Grade-2 titanium was selected. The titanium layer was bonded individually to a cylindrical shell and fiat cover plates (top and bottom) made of carbon steel. For the cylindrical shell portion, a cylindrically formed titanium layer was fitted to the inner carbon steel vessel by shrinkage. For the flat cover plates (top and bottom), titanium plate material was coated by explosive bonding. Electron beam welding and gas metal arc welding were combined to weld of the cover plates to the body. No significant failure was evident from inspections of the fabrication process, and the applicability of current technology for manufacturing titanium-carbon steel composite overpack was confirmed. Future research and development items regarding titanium-carbon steel composite overpacks are also discussed. (author)

  20. 76 FR 78882 - Carbon and Certain Alloy Steel Wire Rod From Mexico: Affirmative Preliminary Determination of...

    Science.gov (United States)

    2011-12-20

    ... Steel Plate From Canada, 66 FR 7617, 7618 (January 24, 2001)) (Canadian Plate), and accompanying Issued... this order is certain hot-rolled products of carbon steel and alloy steel, in coils, of approximately... International Trade Administration Carbon and Certain Alloy Steel Wire Rod From Mexico: Affirmative...

  1. Amorphous carbon and its surfaces

    International Nuclear Information System (INIS)

    Graphical abstract: Some examples of 2.0 g/cm3 surfaces. The cell contained 64 atoms. The top figure shows some tube-like formation, the central figure is an example of a wave-like surface, and the bottom figure is an example of the bending over of the carbons at the surface to form a surface sheet when the sheets in the bulk are not parallel to the surface. - Abstract: We have investigated bulk amorphous carbon at three densities (3.2, 2.6, and 2.0 g/cm3) using density functional theory (DFT). The variation in the structure with density is discussed. The bulk structures are used to create surface structures. If the surfaces are relaxed at 700 K, the surface structures, as a function of density, are more similar than the analogous bulk structures. The relaxed surfaces appear to be graphene sheets with defects, sizable distortions, and have covalently bonded carbon chains holding the sheets together.

  2. Electrochemical noise from corroding carbon steel and aluminium

    International Nuclear Information System (INIS)

    Electrochemical noise measurements were conducted on carbon steel and aluminium in sodium chloride solutions. Noise parameters like standard deviation of potential and current, noise resistance, pitting index, noise power were studied for the purpose of measuring corrosion rate. These parameters compared well with the corrosion rate. Pitting index was not very reliable. Current noise was more close to the corrosion rates. General corrosion gave rise to white noise type of power spectrum while flicker noise type of spectrum was obtained from pitting attack. Sodium nitrite is shown to inhibit the corrosion of carbon steel. Aluminium corrodes in the early period of exposure and passivates during long exposure

  3. Modeling Corrosion Reactions of Steel in a Dilute Carbonate Solution

    Science.gov (United States)

    Eliyan, Faysal Fayez; Alfantazi, Akram

    2016-02-01

    This research models the corrosion reactions of a high-strength steel in an aerated, dilute, carbonate solution during a single-cycle voltammetry. Based on a previous study (Eliyan et al. in J Mater Eng Perform 24(6):1-8, 2015) and a literature survey, the corrosion reactions of the cathodic reduction, anodic dissolution, and passivation, as well as the interfacial interactions and the chemistry of the corrosion products are illustrated in schematics. The paper provides a visual guide on the corrosion reactions for steel in carbonate solutions based on the available mechanistic details that were reported and are still being investigated in literature.

  4. An XPS study on the evolution of type 304 stainless steel surface during routine TCSU operation

    Science.gov (United States)

    Tankut, A.; Miller, K. E.; Vlases, G. C.

    2010-10-01

    A surface analysis study was carried out to monitor the first-wall evolution in the Translation, Confinement, and Sustainment Upgrade (TCSU) experiment. A type 304 stainless steel sample was exposed to processes including the standard ex-situ surface preparation, helium glow discharge cleaning (He-GDC), plasma discharges, and backfilling the vacuum chamber with filtered N 2. After each process, the sample was carried to a surface analysis chamber for X-ray photoelectron spectroscopy (XPS), using a custom designed in-vacuum transfer device. Results indicated that He-GDC was effective in removing both physically and chemically bound carbon and oxygen on the stainless steel surfaces due to the physical impact of the glow. The plasma discharges resulted in oxidation on the surface. The use of filtered nitrogen during vacuum breaks was verified as an effective method for minimizing carbon and oxygen contamination.

  5. An XPS study on the evolution of type 304 stainless steel surface during routine TCSU operation

    International Nuclear Information System (INIS)

    A surface analysis study was carried out to monitor the first-wall evolution in the Translation, Confinement, and Sustainment Upgrade (TCSU) experiment. A type 304 stainless steel sample was exposed to processes including the standard ex-situ surface preparation, helium glow discharge cleaning (He-GDC), plasma discharges, and backfilling the vacuum chamber with filtered N2. After each process, the sample was carried to a surface analysis chamber for X-ray photoelectron spectroscopy (XPS), using a custom designed in-vacuum transfer device. Results indicated that He-GDC was effective in removing both physically and chemically bound carbon and oxygen on the stainless steel surfaces due to the physical impact of the glow. The plasma discharges resulted in oxidation on the surface. The use of filtered nitrogen during vacuum breaks was verified as an effective method for minimizing carbon and oxygen contamination.

  6. Influences of Spray Parameters on the Structure and Corrosion Resistance of Stainless Steel Layers Coated on Carbon Steel by Plasma Spray Treatment

    International Nuclear Information System (INIS)

    Stainless steel powders were sprayed on the grit-blasted SM45C carbon steel substrates using a plasma spray method. The influences of the spray parameters on the structure and corrosion resistance of the layers coated on the carbon steel were investigated. Corrosion behavior of the layers were analyzed by the anodic polarization tests in deaerated 0.1 M NaCl + 0.01 M NaOH solution at 80 .deg. C. The surface roughness and porosity were observed to decrease with decreasing the particle size. The surface hardness of the coating was always higher than that of the matrix, SM45C, implying that the higher resistance of the coating to erosion-corrosion than that of matrix, and increased as the spray power and the spray distance increase. Stainless steel coats showed more corrosion resistance than the carbon steel did, due to their passivity. The corrosion resistance of the coats, however, were inferior to that of the bulk stainless steels due to the inherent defects formed in the coats. The defects such as rough surface and pores provided the occluded sites favorable for the initiation of localized corrosion, resulting in the conclusion that finer the powder is, higher the corrosion resistance is. And the Cr oxides formation resulting in Cr depletion around the oxides reduced the corrosion resistance of the coats

  7. Low-temperature gaseous surface hardening of stainless steel: the current status

    DEFF Research Database (Denmark)

    Christiansen, Thomas; Somers, Marcel A. J.

    2009-01-01

    The present review addresses the state of the art of low-temperature gaseous surface engineering of (austenitic) stainless steel and is largely based on the authors' own work in the last 10 years. The main purpose of low temperature gaseous surface engineering of stainless steel is to develop a...... hardened case at the surface, while maintaining the superior corrosion performance. This can be achieved by dissolving colossal amounts of nitrogen and/or carbon without forming nitrides and/or carbides, thus developing so-called expanded austenite. The present work gives an overview over results obtained...... on homogeneous expanded austenite and covers the crystallography for nitrogen- and carbon-stabilised expanded austenite, the solubility for nitrogen and carbon, the diffusion of these interstitials as well as the stability of expanded austenite with respect to nitride and carbide formation...

  8. Corrosion Protection of Carbon Steel Using Poly aniline Composite with Inorganic Pigments

    International Nuclear Information System (INIS)

    Two inorganic pigments (TiO2 and SiO2) were used to prepare composites with poly aniline (PANI) by situ polymerization method. PANI and PANI composites with SiO2 and TiO2 were characterized using Fourier transform infrared spectroscopy and X-ray diffraction. The morphology of the synthesized pigments (PANI , PANI-SiO2 and PANI-TiO2) was examined using scanning electron microscopy. Samples were then used as pigments through blending them with acrylic paint and applied on the surface of carbon steel panels. Corrosion was evaluated for coating of carbon steel panels through full immersion test up to standard ASTMG 31. Mass loss was calculated after they have been exposed in acidic media. A digital camera was also used for monitoring corrosion visually on the surface of carbon steel specimens. The results revealed that acrylic paint pigmented by PANI-SiO2 composite was more efficient in corrosion protection for carbon steel compared with the other synthesized pigments. (author)

  9. Factors affecting stress assisted corrosion cracking of carbon steel under industrial boiler conditions

    Science.gov (United States)

    Yang, Dong

    Failure of carbon steel boiler tubes from waterside has been reported in the utility boilers and industrial boilers for a long time. In industrial boilers, most waterside tube cracks are found near heavy attachment welds on the outer surface and are typically blunt, with multiple bulbous features indicating a discontinuous growth. These types of tube failures are typically referred to as stress assisted corrosion (SAC). For recovery boilers in the pulp and paper industry, these failures are particularly important as any water leak inside the furnace can potentially lead to smelt-water explosion. Metal properties, environmental variables, and stress conditions are the major factors influencing SAC crack initation and propagation in carbon steel boiler tubes. Slow strain rate tests (SSRT) were conducted under boiler water conditions to study the effect of temperature, oxygen level, and stress conditions on crack initation and propagation on SA-210 carbon steel samples machined out of boiler tubes. Heat treatments were also performed to develop various grain size and carbon content on carbon steel samples, and SSRTs were conducted on these samples to examine the effect of microstructure features on SAC cracking. Mechanisms of SAC crack initation and propagation were proposed and validated based on interrupted slow strain tests (ISSRT). Water chemistry guidelines are provided to prevent SAC and fracture mechanics model is developed to predict SAC failure on industrial boiler tubes.

  10. Effects of Mo ion implantation on rolling contact fatigue behavior of carbon steel

    International Nuclear Information System (INIS)

    Rolling Contact Fatigue (RCF) is one of the most serious material surface damage problems encountered by many critical components, especially in ball-bearing applications. RCF is sensitive to the material strength, hardness, surface morphology, microstructure and stress status, which may be dramatically changed by surface modifications. In present work, the surface modification of molybdenum ion implantation into quenched carbon steel was employed, and RCF tests on the implanted specimens, as well as the unimplanted, were performed. It was found out that carbon steel specimens, with and without ion implantation, have the same fatigue damage characteristics. They both have circular and fan-like pits on the fatigue failed surfaces, with many spherical debris existing in the fan-like pits. However, molybdenum ion implantation reduced the rolling contact fatigue life of quenched carbon steel. The possible reasons are the following: the ion beam current is too large, which causes the specimen to undergo the annealing process and soften during the implantation process; the incident angles of ions are different for different spots of curve specimen surface, which causes the uneven distribution of residual stress. These will promote the crack initiation and propagation

  11. Surface stability and conductivity of a high Cr and Ni austenitic stainless steel plates for PEMFC

    Institute of Scientific and Technical Information of China (English)

    TIAN Rujin; SUN Juncai; WANG Jianli

    2006-01-01

    In order to use stainless steel as bipolar plate for PEMFC, electrochemical behavior of a high Cr and Ni austenitic stainless steel was studied in the solutions containing different concentration of H2SO4 and 2 mg·L-1 F-, and interfacial contact resistance was measured after corrosion tests. The experimental results show that the passive current density lowers with decreasing the concentration of H2SO4. The interfacial contact resistance between carbon paper and passive film formed in the simulated PEMFC environment is higher than the goal of bipolar plate for PEMFC. Surface conductivity should be further reduced by surface modification.

  12. On the thermo-mechanical events during friction surfacing of high speed steels

    OpenAIRE

    Bedford, G.M.; Vitanov, V.I.; Voutchkov, I.I.

    2001-01-01

    This paper is concerned with the friction surfacing of high-speed steels, BM2, BT15 and ASP30 onto plain carbon steel plate. The events that the matrix and carbides experience as the coating material pass from the coating rod to the substrate, in forming the coating, is described. The coating is observed to harden automatically within a few seconds of being deposited onto the cold substrate. This autohardening is observed to be an inherent feature of the friction surfacing process and the onl...

  13. Mathematical Modeling and Microstructure Analysis of Low Carbon Steel Strips Produced by Horizontal Single Belt Casting (HSBC)

    Science.gov (United States)

    Ge, Sa; Chang, Sheng; Wang, Tong; Calzado, Luis E.; Isac, Mihaiela; Kozinski, Janusz; Guthrie, Roderick I. L.

    2016-03-01

    The horizontal single belt casting (HSBC) process has been proposed as an efficient, economical, and environmentally friendly alternative approach to the production of ferrous alloys. Low carbon steel strips were cast using the HSBC simulator apparatus to study the characteristics and properties of the as-cast steel strips. Three-dimensional computational fluid dynamics simulations using ANSYS FLUENT 14.5 were also performed. Numerical predictions were validated against experimental casting results. Microstructural analyses and as-cast surface texture studies were conducted on low carbon steels.

  14. Mathematical Modeling and Microstructure Analysis of Low Carbon Steel Strips Produced by Horizontal Single Belt Casting (HSBC)

    Science.gov (United States)

    Ge, Sa; Chang, Sheng; Wang, Tong; Calzado, Luis E.; Isac, Mihaiela; Kozinski, Janusz; Guthrie, Roderick I. L.

    2016-06-01

    The horizontal single belt casting (HSBC) process has been proposed as an efficient, economical, and environmentally friendly alternative approach to the production of ferrous alloys. Low carbon steel strips were cast using the HSBC simulator apparatus to study the characteristics and properties of the as-cast steel strips. Three-dimensional computational fluid dynamics simulations using ANSYS FLUENT 14.5 were also performed. Numerical predictions were validated against experimental casting results. Microstructural analyses and as-cast surface texture studies were conducted on low carbon steels.

  15. Non-vacuum electron-beam carburizing and surface hardening of mild steel

    International Nuclear Information System (INIS)

    Highlights: • Steel specimens were carburized by non-vacuum electron-beam cladding. • The depth of the clad layers reached 2.6 mm. • The cladding rate was 1.8 m2/h, the quenching rate 12.6 m2/h. • The microhardness of the quenched and tempered layers reached 8 GPa. - Abstract: In this paper, we study the structure, microhardness, and tribological properties of surface layers of mild (0.19% C) steel, which was formed by electron-beam cladding with an iron–graphite powder mixture followed by quenching and tempering. A 1.4 MeV electron beam that was extracted into air was used. Cladding of steel with the iron–graphite mixture at a beam current of 24 and 26 mA formed a hypoeutectic cast iron layer (2.19% C) and a hypereutectoid steel (1.57% C) layer, which were 2.0 and 2.6 mm thick, respectively. The microhardness of the surface-quenched and tempered steel and cast iron layers was 7 and 8 GPa, respectively. Electron-beam quenching of the surface layers of hypoeutectic cast iron was accompanied with multiple cracking. During the quenching of the 1.57% C steel layer, crack formation was not observed. In friction tests against fixed and loose abrasive particles, the surface layers of hypereutectoid steel and hypoeutectic cast iron that were produced by electron-beam cladding and quenching had lower wear rates than mild steel after pack carburizing, quenching, and tempering. In the sliding wear tests, the cast iron clad layer, which was subjected to electron-beam quenching and tempering, exhibited the highest wear resistance. Electron-beam treatment can be used to harden local areas of large workpieces. It is reasonable to treat clad layers of high-carbon steel with electron-beam quenching and tempering. To prevent multiple cracking, white cast iron layers should not be quenched

  16. 76 FR 45509 - Final Results of Antidumping Duty Changed Circumstances Review: Carbon and Certain Alloy Steel...

    Science.gov (United States)

    2011-07-29

    ... Circumstances Review: Carbon and Certain Alloy Steel Wire Rod from Mexico, 75 FR 67685 (November 3, 2010...: Carbon and Certain Alloy Steel Wire Rod From Mexico, 71 FR 27989 (May 15, 2006). Notification This notice... of the Order The merchandise subject to this order is certain hot-rolled products of carbon steel...

  17. 78 FR 34340 - Welded Carbon Steel Standard Pipe and Tube Products From Turkey: Preliminary Results of...

    Science.gov (United States)

    2013-06-07

    ... Order; Welded Carbon Steel Standard Pipe and Tube Products from Turkey, 51 FR 17784 (May 15, 1986). The... International Trade Administration Welded Carbon Steel Standard Pipe and Tube Products From Turkey: Preliminary... antidumping duty order on welded carbon steel standard pipe and tube products (welded pipe and tube)...

  18. Chloride induced localized corrosion in simulated concrete pore solution: effect of a phosphate-based inhibitor on the behavior of 304L stainless steel compared to carbon steel

    International Nuclear Information System (INIS)

    In this paper, the acoustic emission technique coupled with electrochemical measurements was used to determine, in simulated concrete pore solution (Ca(OH)2), the critical value [Cl-] / [OH-], which prevents the pitting corrosion initiation of AISI 304L austenitic stainless steel, and to compare this critical value with that of the carbon steel in the same medium with and without inhibitor Na3PO4. The results show that for the austenitic stainless steel, the critical threshold of pitting corrosion initiation is around 5, while for carbon steel without inhibitor in Ca(OH)2 solution, it has a low value of about 0.6. However, the presence of the inhibitor Na3PO4 in this solution leads to the formation of a protective phosphate layer on the steel surface, increasing the critical ratio [Cl-] / [OH-] from 0.6 to 15. Under these conditions, the corrosion behavior of carbon steel is improved and, thanks to the blocking of pitting sites by the Na3PO4 inhibitor, it becomes much more resistant to localized corrosion than AISI 304L austenitic steel. (authors)

  19. Inhibition of the corrosion of carbon steel in HCl solution by methionine and its derivatives

    International Nuclear Information System (INIS)

    Highlights: • The methionine derivatives were good corrosion inhibitors for 1045 carbon steel (CS). • The XPS indicated that the FMOC self-assembled on CS surface by chemisorption. • The Fukui surface distribution and the radial distribution function were used. - Abstract: The self-assembled films of methionine and its derivatives were prepared on a 1045 carbon steel (CS) surface. EIS and potentiodynamic measurements showed that these films could effectively protect CS against corrosion in 0.5 M HCl, with a maximal protection efficiency of 95.01% achieved by FMOC films. An XPS study confirmed that methionine and its derivatives could form films by chemical adsorption on CS. The inhibition mechanism was theoretically investigated through the quantum chemical calculation and dynamic simulation

  20. Decrudding and chemical cleaning of carbon steel components - an evaluation

    International Nuclear Information System (INIS)

    Corrosion and accumulation of corrosion products on the surfaces of structural components and plant equipments can cause se vereoperational problems during service. An illustration is the heat exchanger systems in nuclear power stations. Development and standardisation of appropriate chemical cleaning and decontamination procedures and their evaluation hence merit serious consideration. A number of chemical cleaning procedures using formulations based on hydrochloric and citric acid solutions have been examined to study their crud dissolving and derusting ability in addition to the attack on base material. The compositions were chosen: (1) along with complexing agents EDTA and ammonium citrate, (2) with pH control, and (3) with the use of inhibitors acridine, rhodine, hexamine and phenyl-thiourea. The evaluations have been made at 28 and 60 deg C. Rusted carbon steel coupons having a rust of 10-12 mg/cm2 on the surface have been used for the purpose of the above evaluations. Data on corrosion rates of monel and cupronickel (70:30) in the descaling solutions have also been presented. Results on the above evaluation studies have been discussed. (author)

  1. Atmospheric corrosion of carbon steel in the prairie regions

    Energy Technology Data Exchange (ETDEWEB)

    Shaw, W.J. [Calgary Univ., AB (Canada). Dept. of Mechanical and Manufacturing Engineering; Andersson, J.I. [Husky Oil Operations Ltd., Calgary, AB (Canada)

    2010-07-01

    A study of atmospheric corrosion and carbon steel located in the prairie regions of Canada was presented. The study considered corrosion behaviour as well as the standards currently used to establish and predict corrosion in atmospheric conditions. The aim of the study was to develop an accurate predictive method of establishing corrosion amounts over time. The controlling parameters for atmospheric corrosion included acidic rainfall; temperature and humidity; time of wetness; and the presence of major contaminants such as sulfur dioxide (SO{sub 2}). The predictive approach involved the study of a protective film of magnetite iron oxide that establishes itself on carbon steel over time. The presence of the film provides increased atmospheric corrosion resistance. An analysis of the atmospheric corrosion of steel tanks at the Hardisty terminal was used to demonstrate the method. 22 refs., 5 tabs., 7 figs.

  2. Investigation of boron segregation in low carbon steel

    Directory of Open Access Journals (Sweden)

    J. Lis

    2011-04-01

    Full Text Available Traces of born in the range 0,002-0,009 % are usually added to many grades of steel. The effect of boron on phase transformations and hardenability of low carbon low alloy steels depends on the form of its behavior in solid solution either in segregations or in precipitations. Temperature and cooling rate determine the existence of boron segregations on grain boundaries. In present paper simulations of boron concentrations were calculated with computer programme DICTRA for low carbon 0,08 %C steel with 0,006 % boron. Investigations were carried out for temperature 1300 – 700°C and cooling rates from 1°C/s to 100°C/s. The changes of boron concentrations in austenite and ferrite after commencement of γ→α phase transformation were established.

  3. Oxidation of ultra low carbon and silicon bearing steels

    Energy Technology Data Exchange (ETDEWEB)

    Suarez, Lucia [CTM - Technologic Centre, Materials Technology Area, Manresa, Barcelona (Spain)], E-mail: lucia.suarez@ctm.com.es; Rodriguez-Calvillo, Pablo [CTM - Technologic Centre, Materials Technology Area, Manresa, Barcelona (Spain)], E-mail: pablo.rodriguez@ctm.com.es; Houbaert, Yvan [Department of Materials Science and Engineering, University of Ghent (Belgium)], E-mail: Yvan.Houbaert@UGent.be; Colas, Rafael [Facultad de Ingenieria Mecanica y Electrica, Universidad Autonoma de Nuevo Leon (Mexico)], E-mail: rcolas@mail.uanl.mx

    2010-06-15

    Oxidation tests were carried out in samples from an ultra low carbon and two silicon bearing steels to determine the distribution and morphology of the oxide species present. The ultra low carbon steel was oxidized for short periods of time within a chamber designed to obtain thin oxide layers by controlling the atmosphere, and for longer times in an electric furnace; the silicon steels were reheated only in the electric furnace. The chamber was constructed to study the behaviour encountered during the short period of time between descaling and rolling in modern continuous mills. It was found that the oxide layers formed on the samples reheated in the electric furnace were made of different oxide species. The specimens treated in the chamber had layers made almost exclusively of wustite. Selected oxide samples were studied by scanning electron microscopy to obtain electron backscattered diffraction patterns, which were used to identify the oxide species in the layer.

  4. Corrosion behavior of carbon steels under tuff repository environmental conditions

    International Nuclear Information System (INIS)

    Carbon steels may be used for borehole liners in a potential high-level nuclear waste repository in tuff in Nevada. Borehole liners are needed to facilitate emplacement of the waste packages and to facilitate retrieval of the packages, if required. Corrosion rates of low carbon structural steels AISI 1020 and ASTM A-36 were determined in J-13 well water and in saturated steam at 1000C. Tests were conducted in air-sparged J-13 water to attain more oxidizing conditions representative of irradiated aqueous environments. A limited number of irradiation corrosion and stress corrosion tests were performed. Chromium-molybdenum alloy steels and cast irons were also tested. These materials showed lower general corrosion but were susceptible to stress corrosion cracking when welded. 4 references, 4 tables

  5. The effect of temperature on carbon steel corrosion under geological conditions

    International Nuclear Information System (INIS)

    Graphical abstract: The carbon steel corrosion under simulated geological conditions has been investigated and the results show the formation of iron sulphide on steel surface due to microbial corrosion at 30 °C and to the reduction by hydrogen of pyrite originating from claystone into iron monosulphide and hydrogen sulphide at 90 °C. - Highlights: • The role of temperature and microbial activity on steel corrosion was investigated. • At 30 °C, steel developed iron sulphide surface due to microbial activity. • At 90 °C, the microbial activity was inhibited. • At 90 °C, H2S was produced via pyrite reduction by H2. • Sulphide production may occur at high temperature. - Abstract: We investigated the role of temperature on the carbon steel corrosion under simulated geological conditions. To simulate the effect of temperature increase due to radioactive decay, we conducted batch experiments using Callovo-Oxfordian (COx) claystone and synthetic water formation with steel coupons at 30 °C and 90 °C for 6 months. The corrosion products have been studied by scanning electron microscope/energy dispersive X-ray spectroscopy, X-ray diffraction and micro-Raman spectroscopy. At 30 °C, experiments showed the formation of magnetite and iron sulphide, indicating the activation of sulphate-reducing bacteria. At 90 °C a continuous iron sulphide layer was identified on steel surface due to the reduction by hydrogen of pyrite originating from claystone into pyrrhotite and hydrogen sulphide. Thus, sulphide production may occur even in the absence of microbial activity at high temperature and must be taken into consideration regarding the near-field geochemical evolution

  6. On The Enhancement of Wear Resistance of Hardened Carbon Tool Steel (AISI 1095) With Cryogenic Quenching

    Institute of Scientific and Technical Information of China (English)

    V.Soundararajan; N.Alagurmurthi; K.Palaniradja

    2004-01-01

    Many experimental investigations reveal that it is very difficult to have a completely martensitic structure by any hardening process. Some amount of austenite is generally present in the hardened steel. This austenite existing along with martensite is normally referred as the retained austenite. The presence of retained austenite greatly reduces the mechanical properties and such steels do not develop maximum hardness even after cooling at rates higher than the critical cooling rates.Strength can be improved in hardened steels containing retained austenite by a process known as cryogenic quenching.Untransformed austenite is converted into martensite by this treatment. This conversion of retained austenite into martensite results in increased hardness, wear resistance and dimensional stability of steel. Wear can be defined as the progressive loss of materials from the operating surface of a body occurring as a result of relative motion at the surface. Hardness, load,speed, surface roughness, temperature are the major factors which influences wear. Many studies on wear indicate that increasing hardness decreases the wear of a material. With this in mind, to study the surface wear on a surface modified(Cryogenic treated) steel material an attempt has been made in this paper. In this study as a Part -I Hardening was carried out on carbon tool steel (AISI 1095) of different L/D ratio with conventional quenchants like purified water, aqueous solution and Hot mineral oil. As a Part -Ⅱ hardening was followed by quenching was carried out as said in Part- I and the hardened specimen were quenched in liquid Nitrogen which is at sub zero condition. The specimens were tested for its microstructure, hardness and wear loss. The results were compared and analyzed. The alloying elements increases the content of retained austenite hence the material used was AISI1095 (Carbon 0.9%, Si 0.2%, Mn0.4% and the rest Iron)

  7. Carbon distribution in bainitic steel subjected to deformation

    Energy Technology Data Exchange (ETDEWEB)

    Ivanov, Yu. F., E-mail: yufi55@mail.ru [Institute of High Current Electronics SB RAS, Tomsk, 634055 (Russian Federation); National Research Tomsk State University, Tomsk, 634050 (Russian Federation); Nikitina, E. N., E-mail: Nikitina-EN@mail.ru; Gromov, V. E., E-mail: gromov@physics.sibsiu.ru [Siberian State Industrial University, Novokuznetsk, 654007 (Russian Federation)

    2015-10-27

    Analysis of the formation and evolution of carbide phase in medium carbon steel with a bainitic structure during compressive deformation was performed by means of transmission electron diffraction microscopy. Qualitative transformations in carbide phase medium size particles, their density and volume concentration depended on the degree of deformation.

  8. Nondestructive evaluation of residual stress in low-carbon steel

    Science.gov (United States)

    Salama, K.

    1984-01-01

    The effects of the preferred orientation on the temperature dependence of ultrasonic velocity in low carbon steels are investigated. The sensitivity of the acousto-elastic constant to changes in microstructure is assessed as well as the possibility of determining some mechanical properties of a material by measuring the acousto-elastic constant.

  9. Microbial corrosion of carbon steel by sulfate-reducing bacteria:

    DEFF Research Database (Denmark)

    Nielsen, Lars Vendelbo; Hilbert, Lisbeth Rischel

    1997-01-01

    Electrochemical measurements (EIS and DC-polarisation curves) have been conducted on carbon steel coupons exposed in SRB-active environments. Results from EIS measurements show that very large interfacial capacities are found in such systems, and consequently high capacitive currents are to be ex...... misleading conclusion that increasing corrosion rates are caused by cathodic depolarisation in SRB-active environments....

  10. Carbon distribution in bainitic steel subjected to deformation

    International Nuclear Information System (INIS)

    Analysis of the formation and evolution of carbide phase in medium carbon steel with a bainitic structure during compressive deformation was performed by means of transmission electron diffraction microscopy. Qualitative transformations in carbide phase medium size particles, their density and volume concentration depended on the degree of deformation

  11. Vanadium Effect on a Medium Carbon Forging Steel

    Directory of Open Access Journals (Sweden)

    Carlos Garcia-Mateo

    2016-05-01

    Full Text Available In the present work the influence of vanadium on the hardenability and the bainitic transformation of a medium carbon steel is analyzed. While V in solid solution enhances the former, it hardly affects bainitic transformation. The results also reveal an unexpected result, an increase of the prior austenite grain size as the V content increases.

  12. Laser-ultrasonic absorption measurements in low carbon steels

    Energy Technology Data Exchange (ETDEWEB)

    Moreau, A.; Lord, M.; Levesque, D.; Dubois, M.; Bussiere, J.F. [Institut des Materiaux Industriels, Boucherville, Que. (Canada)

    2000-09-28

    We have refined the contactless laser-ultrasound reverberation technique to measure ultrasonic absorption on small metallic samples. In this technique, a sample is supported by a holder which is ultrasonically decoupled from the sample. A pulsed laser is used to generate an acoustic pulse. After the pulse has mode converted and scattered sufficiently to fully insonify the sample, the decrease in the noise-like ultrasonic signal is recorded as a function of time using a laser-interferometer. A joint time-frequency analysis technique is used to extract an absorption spectrum from the signal. In this paper, the technique is demonstrated in a frequency bandwidth ranging from 1 to 7 MHz, and in a dynamic range of 0.003 to 0.3 dB {mu}s{sup -1}. Measurements made on samples of three low-carbon steel grades, namely ultra low carbon (ULC), low carbon (LC), and high strength, low-alloy steels (HSLA), clearly show that ultrasonic absorption varies with steel grade. The technique was utilized to study the effect of a magnetic field on the ultrasonic absorption of an annealed ultra low carbon steel sample. It was found that magnetoelastic effects are responsible for a large fraction of the total absorption. (orig.)

  13. Laser surface modification of tool steel for semi-solid steel forming

    OpenAIRE

    Brabazon, Dermot; Naher, Sumsun; Biggs, Patrick

    2008-01-01

    This paper presents an analysis of the effect of CO2 laser processing parameters on the surface modification and heat treatment of steels. The CO2 laser and sample movement process parameters are presented. The controlled operation of these in conjunction with each other is required to obtain better surface hardness and structure. H13 tool steel samples were rotated at high speeds to keep exposure times below 0.3s. Laser processed samples were analysed using EDX spectroscopy, optical microsco...

  14. Numerical simulation and experimental investigation of laser dissimilar welding of carbon steel and austenitic stainless steel

    Science.gov (United States)

    Nekouie Esfahani, M. R.; Coupland, J.; Marimuthu, S.

    2015-07-01

    This study reports an experimental and numerical investigation on controlling the microstructure and brittle phase formation during laser dissimilar welding of carbon steel to austenitic stainless steel. The significance of alloying composition and cooling rate were experimentally investigated. The investigation revealed that above a certain specific point energy the material within the melt pool is well mixed and the laser beam position can be used to control the mechanical properties of the joint. The heat-affected zone within the high-carbon steel has significantly higher hardness than the weld area, which severely undermines the weld quality. A sequentially coupled thermo-metallurgical model was developed to investigate various heat-treatment methodology and subsequently control the microstructure of the HAZ. Strategies to control the composition leading to dramatic changes in hardness, microstructure and service performance of the dissimilar laser welded fusion zone are discussed.

  15. 75 FR 64254 - Certain Hot-Rolled Flat-Rolled Carbon Quality Steel Products From Brazil; Final Results of...

    Science.gov (United States)

    2010-10-19

    ... ] (HSLA) steels, and the substrate for motor lamination steels. IF steels are recognized as low carbon... and nitrogen elements. HSLA steels are recognized as steels with micro- alloying levels of elements... Carbon-Quality Steel Products from the Russian Federation, 65 FR 5510, 5518 (February 4, 2000)...

  16. 75 FR 19369 - Certain Hot-Rolled Flat-Rolled Carbon Quality Steel Products from Brazil: Preliminary Results of...

    Science.gov (United States)

    2010-04-14

    ...-free (IF)) steels, high strength low alloy (HSLA) steels, and the substrate for motor lamination steels... and/or niobium added to stabilize carbon and nitrogen elements. HSLA steels are recognized as steels... Carbon Quality Steel Products from Brazil, 67 FR 11093 (March 12, 2002) (Antidumping Order). ] On March...

  17. 76 FR 66901 - Certain Hot-Rolled Carbon Steel Flat Products From the People's Republic of China: Final...

    Science.gov (United States)

    2011-10-28

    ...), or both, added to stabilize carbon and nitrogen elements. HSLA steels are recognized as steels with...'') steels, and the substrate for motor lamination steels. IF steels are recognized as low carbon steels with... Rescind the Review, 76 FR 48143 (August 8, 2011) (``Preliminary Results''). ] DATES: Effective...

  18. 75 FR 4779 - Certain Cut-to-Length Carbon-Quality Steel Plate Products From Italy: Preliminary Results of...

    Science.gov (United States)

    2010-01-29

    ... (HSLA) steels. HSLA steels are recognized as steels with micro-alloying levels of elements such as...-Rolled Flat-Rolled Carbon-Quality Steel Products From Japan, 64 FR 24329 (May 6, 1999). In Nippon Steel... Value: Certain Cut-To-Length Carbon-Quality Steel Plate Products From Italy, 64 FR 41213 (July 29,...

  19. 77 FR 32513 - Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From the Russian Federation; Preliminary...

    Science.gov (United States)

    2012-06-01

    ... alloy (``HSLA'') steels, and the substrate for motor lamination steels. IF steels are recognized as low... carbon and nitrogen elements. HSLA steels are recognized as steels with micro-alloying levels of elements... Carbon-Quality Steel Products From the Russian Federation, 64 FR 38626 (July 19, 1999). Likewise,...

  20. Discharges in N2 flowing gas for steel surface nitriding

    OpenAIRE

    Ricard, A.

    1989-01-01

    Modelling of plasma reactors for steel surface nitriding has been achieved in discharge and post-discharge conditions of N2 flowing gas. Diagnostics and calculations have been focused on the N2(X, V) vibrational molecules and N atoms which are the most populated long living species. It has been demonstrated that these neutral active species produce steel surface nitriding with the same characteristics than classical ion processes : composition and depth of γ'Fe4N and N diffusion coating follo...

  1. In-situ reflection-XANES study of ZDDP and MoDTC lubricant films formed on steel and diamond like carbon (DLC) surfaces

    Science.gov (United States)

    Morina, Ardian; Zhao, Hongyuan; Mosselmans, J. Fred W.

    2014-04-01

    Chemical characterisation of boundary lubricated interfaces is essential for developing mechanistic models that describe lubricant additive interactions with the surface and their effect on tribological performance. In this study the potential for using the synchrotron-based reflection mode X-ray absorption spectroscopy (XAS) technique for in-situ chemical characterisation of lubricant films has been studied. Thermal films formed from zinc dialkyl dithio phosphate (ZDDP) and molybdenum dialkyl dithio carbamate (MoDTC) lubricant additives have been formed and analysed in-situ using the X-ray absorption near edge structure (XANES) spectroscopy technique. The surface sensitivity of this approach was improved by doing the analysis in reflection mode, enabling analysis of only top layer (up to around 10 nm) of the solid surface. In addition, in-lubro analysis of pre-formed tribofilms from the same additives was done using non-vacuum conditions. The results are discussed in conjunction with XANES and X-ray photoelectron spectroscopy (XPS) analysis of similar additives published in the literature. The results obtained are consistent with the existing ZDDP and MoDTC literature and provide some new insight into intermediate species not reported before. The advantages and disadvantages of the developed XANES methodology for in-situ surface chemical analysis of lubricated conditions are discussed.

  2. Surface strengthening using a self-protective diffusion paste and its application for ballistic protection of steel plates

    International Nuclear Information System (INIS)

    This paper deals with surface strengthening of steel plates using a self-protective diffusion paste. During the surface strengthening process, a paste containing carbon, boron or similar is applied on the steel surface. In addition to serving as a source for the various diffusion ingredients, the paste protects the steel against contact with the environment, so no packing or gas protection is necessary. Thus, the handling is in general very simple, and the surface strengthening process can be performed in a conventional air furnace. The method provides the same type of surface strengthening that is obtained by more conventional methods. In this work, the main focus will be surface strengthening by carburizing, but also boronizing and boronizing followed by carburizing have been tested out. The methods have been applied to increase the ballistic resistance of the low-strength carbon steel NVE36 (with nominal yield stress of 355 MPa) against impacts from small-arms bullets. An empirical model combining diffusion depth, heat-treatment temperature and soaking time was established on the basis of a series of experimental data. By means of this equation, the various heat-treatment parameters can be predicted when others are chosen. Ballistic perforation tests using 7.62 mm APM2 bullets showed that the low-strength carbon steel after surface strengthening obtained a ballistic limit higher than that of Hardox 400, which is a wear steel with a yield stress of about 1200 MPa.

  3. Topographical Anisotropy and Wetting of Ground Stainless Steel Surfaces

    Directory of Open Access Journals (Sweden)

    Cornelia Bellmann

    2012-12-01

    Full Text Available Microscopic and physico-chemical methods were used for a comprehensive surface characterization of different mechanically modified stainless steel surfaces. The surfaces were analyzed using high-resolution confocal microscopy, resulting in detailed information about the topographic properties. In addition, static water contact angle measurements were carried out to characterize the surface heterogeneity of the samples. The effect of morphological anisotropy on water contact angle anisotropy was investigated. The correlation between topography and wetting was studied by means of a model of wetting proposed in the present work, that allows quantifying the air volume of the interface water drop-stainless steel surface.

  4. Bactericidal behavior of Cu-containing stainless steel surfaces

    Science.gov (United States)

    Zhang, Xiangyu; Huang, Xiaobo; Ma, Yong; Lin, Naiming; Fan, Ailan; Tang, Bin

    2012-10-01

    Stainless steels are one of the most common materials used in health care environments. However, the lack of antibacterial advantage has limited their use in practical application. In this paper, antibacterial stainless steel surfaces with different Cu contents have been prepared by plasma surface alloying technology (PSAT). The steel surface with Cu content 90 wt.% (Cu-SS) exhibits strong bactericidal activity against Escherichia coli (E. coli) and Staphylococcus aureus (S. aureus) within 3 h. Although the Cu-containing surface with Cu content 2.5 wt.% (CuNi-SS) can also kill all tested bacteria, this process needs 12 h. SEM observation of the bacterial morphology and an agarose gel electrophoresis were performed to study the antibacterial mechanism of Cu-containing stainless steel surfaces against E. coli. The results indicated that Cu ions are released when the Cu-containing surfaces are in contact with bacterial and disrupt the cell membranes, killing the bacteria. The toxicity of Cu-alloyed surfaces does not cause damage to the bacterial DNA. These results provide a scientific explanation for the antimicrobial applications of Cu-containing stainless steel. The surfaces with different antibacterial abilities could be used as hygienic surfaces in healthcare-associated settings according to the diverse requirement of bactericidal activities.

  5. Study on Surface Engineering of Normalized Steels Subjected To Machine

    Institute of Scientific and Technical Information of China (English)

    Hardening

    2004-01-01

    Engineering the surfaces of components to improve the life and performance of parts used in automotive and aerospace engineering is the active area of research. Suitable Thermal/Mechanical/Thermo mechanical surface engineering treatments will produce extensive rearrangement of atoms in metals and alloys and corresponding marked variations in Physical, Chemical and Mechanical properties. Among the more important of these treatments are heat treatment processes such as hardening by Quenching, Induction hardening and Case Carburizing which rely on phase transformations to produce desired changes in mechanical properties. Other processes where phase transformation occur are casting, welding and machining etc. [1] Phase transformation may be homogeneous or heterogeneous. Homogeneous involves rearrangements in the structure of the material taking place simultaneously in all parts of the solid, while the heterogeneous transformation involves structural changes which are more localized. Alternatively they could be called as Isothermal and Nonisothermal transformation. But irrespective of the classification, these transformations alter the structure of the material giving rise to changes in the mechanical and physical properties of the processed material. It is of interest to review some consequences of surface modification in isothermal (Normalizing) and nonisothermal transformations (Machining) of low carbon steels.

  6. Reliability of Electrochemical Techniques for Determining Corrosion Rates on Carbon Steel in Sulfide Media

    DEFF Research Database (Denmark)

    Hilbert, Lisbeth Rischel; Hemmingsen, T.; Nielsen, Lars Vendelbo; Richter, S.

    2007-01-01

    Effects of film formation on carbon steel in hydrogen sulfide (H2S) media may corrupt corrosion rate monitoring by electrochemical techniques. Electrochemical data from H2S solutions, biological sulfide media, and natural sulfide containing geothermal water have been collected, and the process of...... biofilm in combination with ferrous sulfide corrosion products cover the steel surface. Corrosion rates can be overestimated by a factor of 10 to 100 with electrochemical techniques - both by linear polarization resistance (LPR) and electrochemicel impedance spectroscopy (EIS). Oxygen entering the system...

  7. Ni-P-SiC composite coatings electroplated on carbon steel assisted by mechanical attrition

    Institute of Scientific and Technical Information of China (English)

    2010-01-01

    Ni-P-SiC composite coatings were electroplated on carbon steel substrate assisted by mechanical attrition(MA).The MA action was conducted by dispersing glass balls on the cathodic surface,vibrating in the horizontal direction.The experimental results show that,under the assistant of MA action,the adhesion of Ni-P-SiC coating on the steel substrate can be improved effectively,and the Ni-P-SiC coatings exhibit a crystallized structure and Ni-P matrix can combine tightly with SiC particles,and the hardness and...

  8. Corrosion behaviour of carbon steel in the Tournemire clay

    International Nuclear Information System (INIS)

    Carbon steels are possible materials for the fabrication of nuclear waste containers for long term geological disposal in argillaceous environments. Experimental studies of the corrosion behaviour of such materials has been conducted in various conditions. Concerning the numerous laboratory experiments, these conditions (water and clay mixture or compacted clay) mainly concern the bentonite clay that would be used for the engineered barrier. On the opposite, only few in-situ experiments has been conducted directly in the local clay of the repository site (such as Boom clay, etc.). In order to better estimate the corrosion behaviour of carbon steels in natural clay site conditions, an experimental study has been conducted jointly by EDF and IRSN in the argillaceous French site of Tournemire. In this study, A42 carbon steel specimens have been exposed in 3 different zones of the Tournemire clay formation. The first type of environmental conditions concerns a zone where the clay has not been affected by the excavation (EDZ) of the main tunnel neither by the main fracture zone of the clay formation. The second and third ones are located in the EDZ of the tunnel. In the second zone, an additional aerated water flows from the tunnel, whereas it does not in the third place. Some carbon steel specimens have been extracted after several years of exposure to these conditions. The average corrosion rate has been measured by the weight loss technique and the pitting corrosion depth has been evaluated under an optical microscope. Corrosion products have also been characterised by scanning electron microscopy and X-ray diffraction technique. Results are then discussed regarding the surrounding environmental conditions. Calculations of the oxygen transport from the tunnel through the clay and of the clay re-saturation can explain, in a first approach, the corrosion behaviour of the carbon steel in the different tested zones. (authors)

  9. Mechanical properties and fatigue strength of high manganese non-magnetic steel/carbon steel welded joints

    International Nuclear Information System (INIS)

    The dissimilar materials welded joints of high manganese non-magnetic steel/carbon steel (hereafter referred to as DMW joints), in which weld defects such as hot crack or blowhole are not found, were the good quality. Tensile strength of DMW joints was 10% higher than that of the base metal of carbon steel. In the bend tests, the DMW joints showed the good ductility without crack. Charpy absorbed energy at 0(degC) of the DMW joints was over 120(J) in the bond where it seems to be the lowest. Large hardening or softening was not detected in the heat affected zone. Fatigue strength of the DMW joints is almost the same with that of the welded joints of carbon steel/carbon steel. As the fatigue strength of the DMW joints exceeds the fatigue design standard curve of JSSC for carbon steel welded joints, the DMW joints can be treated the same as the welded joints of carbon steel/carbon steel of which strength is lower than that of high manganese non-magnetic steel, from the viewpoint of the fatigue design. (author)

  10. Benzimidazole ligands in the corrosion inhibition for carbon steel in acid medium: DFT study of its interaction on Fe30 surface

    Science.gov (United States)

    Garcia-Ochoa, E.; Guzmán-Jiménez, S. J.; Hernández, J. Guadalupe; Pandiyan, Thangarasu; Vásquez-Pérez, José M.; Cruz-Borbolla, Julián

    2016-09-01

    The corrosion inhibition of N,N‧-bis(benzimidazole-2-yl-methyl)amine (L1) and N, N‧-bis(benzimidazole-2-yl-methyl)hydroxyethylamine (L2) was analyzed by electrochemical and theoretical methods. The data show that ligands form an adsorption layer over an iron surface, obeying the Langmuir isotherm (Δ Gads° of -32.96 kJ mol-1); the value are higher than -20 kJ mol-1 but less than -40 kJ mol-1, belonging to a conversion stage of physical adsorption to chemical adsorption or a comprehensive adsorption. This is consistent with fractal dimension of the electrode surface, estimated by an impedance depression angle of a semicircle that the surface is homogeneously covered by the formation of an inhibitor film. Furthermore, the electronic parameters of the ligands were analyzed by DFT, showing that L1 and L2 possesses corrosion inhibition properties that give up its p orbital electron density through its HOMO orbital to the metal LUMO to form an adsorption layer, and this has been proved theoretically by the interaction of ligands with Fe30. In addition, we have collected corrosion inhibition data for around 70 organic compounds reported in the literature, and the inhibition data plotted against different inhibitors, showing that amine ligands are good corrosion inhibitors.

  11. The effect of chloride ion on the iron elution from carbon steel in high temperature water

    International Nuclear Information System (INIS)

    In Hamaoka-5 nuclear power plant, the sea water entered into the reactor during the shutdown on May in 2011. The structural materials were exposed to the high temperature water containing chloride ion (Cl-). Carbon steel is less corrosion-resistant than stainless steel and the corrosion might be accelerated. Oxide growth of carbon steel may cause the change of Co-60 deposition behavior during the operation. Then the perceiving the state of oxide film on the surface of carbon steel is important. We conducted the corrosion tests for 24hrs with carbon steel under high temperature water containing Cl- to estimate the state of the surface and iron elution of the actual plant. In the cases of the prefilmed specimens, without Cl-, the amount of iron elution was small at 513 K. On the other hand, under the water condition containing Cl- iron elution from carbon steel occurred. The iron elution rate under the water condition of 423 K was slightly faster than 513 K. The average values of iron elution rate under the condition of 400ppm as Cl- were approximately 0.03 mg/cm2/h. The dependency of Cl- concentration on iron elution rate did not appear at the both of 423 and 513 K. In the case of the specimens without oxide film, the iron elution rate under the water condition of 423 K was much faster than 513 K under the water conditions with and without Cl-. The iron elution rate of the specimens without oxide film was affected by the concentration of Cl- with the exception of the test at 423 K. At the higher Cl- concentration, iron elution was accelerated. Furthermore, we conducted the corrosion tests at 323 K for 500 hours which simulated the water condition after the shutdown of the reactor. It was also confirmed that iron apparently eluted from the specimen in these tests. This result indicated that iron elution possibly occurred in the actual plant. The analyses of the oxide film on the surface of specimens after the several tests were conducted. We also discussed the

  12. Characterization of silane layers on modified stainless steel surfaces and related stainless steel-plastic hybrids

    International Nuclear Information System (INIS)

    The aim of this work was to characterize silane layers on the modified stainless steel surfaces and relate it to the adhesion in the injection-molded thermoplastic urethane-stainless steel hybrids. The silane layers were characterized with scanning electron microscope and transmission electron microscope, allowing the direct quantization of silane layer thickness and its variation. The surface topographies were characterized with atomic force microscope and chemical analyses were performed with X-ray photoelectron spectroscopy. The mechanical strength of the respective stainless steel-thermoplastic urethane hybrids was determined by peel test. Polishing and oxidation treatment of the steel surface improved the silane layer uniformity compared to the industrially pickled surface and increased the adhesion strength of the hybrids, resulting mainly cohesive failure in TPU. XPS analysis indicated that the improved silane bonding to the modified steel surface was due to clean Fe2O3-type surface oxide and stronger interaction with TPU was due to more amino species on the silane layer surface compared to the cleaned, industrially pickled surface. Silane layer thickness affected failure type of the hybrids, with a thick silane layer the hybrids failed mainly in the silane layer and with a thinner layer cohesively in plastic.

  13. Micro/nano engineering on stainless steel substrates to produce superhydrophobic surfaces

    Energy Technology Data Exchange (ETDEWEB)

    Beckford, Samuel; Zou Min, E-mail: mzou@uark.edu

    2011-12-30

    Creating micro-/nano-scale topography on material surfaces to change their wetting properties has been a subject of much interest in recent years. Wenzel in 1936 and Cassie and Baxter in 1944 proposed that by microscopically increasing the surface roughness of a substrate, it is possible to increase its hydrophobicity. This paper reports the fabrication of micro-textured surfaces and nano-textured surfaces, and the combination of both on stainless steel substrates by sandblasting, thermal evaporation of aluminum, and aluminum-induced crystallization (AIC) of amorphous silicon (a-Si). Meanwhile, fluorinated carbon films were used to change the chemical composition of the surfaces to render the surfaces more hydrophobic. These surface modifications were investigated to create superhydrophobic surfaces on stainless steel substrates. The topography resulting from these surface modifications was analyzed by scanning electron microscopy and surface profilometry. The wetting properties of these surfaces were characterized by water contact angle measurement. The results of this study show that superhydrophobic surfaces can be produced by either micro-scale surface texturing or nano-scale surface texturing, or the combination of both, after fluorinated carbon film deposition.

  14. Elastic Sag Property of Low Carbon Martensite Spring Steel

    Institute of Scientific and Technical Information of China (English)

    LI Ye-sheng; CHEN Mi-song; WU Zi-ping; ZHU Yin-lu; DUO Tie-yun

    2004-01-01

    This paper studies the elastic sag resistance of new low-carbon martensite spring steel 35Si2CrVB developed recently and points out that the cause of elastic sag is attributed to cyclic softening of spring steel engendered during its serving,also considers that elastic sag property should be evaluated by dynamic mechanical properties of spring material such as dynamic yield strength σ'0.2, ratio of dynamic yield strength σ'0.2 vs. tensile strength σb (σ'0.2/σb) and ratio of dynamic yield strength σ' 0.2vs. static yield strengthσ0.2 (σ'0.2/σ0. 2 )etc. , which are measured by the cyclic stress-strain curve test. Compared with conventional spring steel 60Si2MnA, 35Si2CrVB has good advantages in both dynamic and static properties, which show it possesses higher elastic sag resistance than 60Si2MnA because of its lath-martensite structure tempering in low temperature different from 60Si2MnA steel's plate martensite structure tempering inmedium temperature. So it can be demonstrated that low carbon martensite spring steel is more appropriate for the demands of spring.

  15. CARBON DIFFUSION IN CARBON-SUPERSATURATED 9CR-1MO STEEL: ANOMALOUS TEMPERATURE DEPENDENCE OF CARBON DIFFUSIVITY

    Czech Academy of Sciences Publication Activity Database

    Čermák, Jiří; Král, Lubomír

    Ostrava : Tanger Ltd, 2014. ISBN 978-80-87294-52-9. [Metal 2014. International Conference on Metallurgy and Materials /23./. Brno (CZ), 21.05.2014-23.05.2014] R&D Projects: GA ČR(CZ) GAP108/11/0148; GA MŠk(CZ) ED1.1.00/02.0068 Institutional support: RVO:68081723 Keywords : Diffusion * Carbon * phase decomposition * Carbon-supersaturation * Cr-Mo steels Subject RIV: BJ - Thermodynamics http://www.metal2014.com/cz/zobrazit-seznam-prispevku/2498-carbon-diffusion-in-carbon-supersaturated-9cr-1mo-steel-anomalous-temperature-dependence-of-carbon-diffusivity/

  16. Comparison of ammonia, morpholine and ethanolamine as conditioning agent on the formation and deposition of iron oxides on stainless steel and carbon steel in conditions of PWR secondary circuits

    International Nuclear Information System (INIS)

    An experimental circulating water loop was built to follow the formation, the transport and the deposition of iron oxides in the feedwater system of the secondary circuit of PWR plants. The test section operated at high temperature (up to 250oC) is made in carbon steel steel and includes three removable segments for characterization, one of which is in stainless steel for comparison, while all the other parts of the loop are made in stainless steel. Tests were performed from 18 to 101 days in one-phase flow conditions at 150 L.h-1 with a linear velocity between 0.92 m/s and 1.1 m/s at 220oC in ammonia/hydrazine, morpholine/hydrazine and ethanolamine/hydrazine media. The obtained results confirm the formation of iron oxide on carbon steel and stainless steel surface in the conditions of PWR secondary circuits. The surface characterizations show that magnetite is the corrosion product formed on carbon steel and stainless steel at 220oC and goethite is formed at room temperature on stainless steel. At high temperature, on carbon steel, the deposit is thicker in the ammonia medium than in the ethanolamine and morpholine medium. (author)

  17. Modelling of induction heating of carbon steel tubes: Mathematical analysis, numerical simulation and validation

    International Nuclear Information System (INIS)

    Highlights: ► Numerical simulations of the heating by induction in steel tubes were performed. ► Finite element method was employed in this electromagnetic-heat transfer coupled problem. ► The outside temperature evolution of the steel tubes was determined experimentally and numerically. ► Temperatures in the inner and outer tube surface and the heat affected zone were determined. - Abstract: The transient liquid phase bonding process is been performed to join carbon steel tubes. Fe96.2B3.8 wt% amorphous ribbons of thickness a ≈20 μm have been employed as filler material. The tubes are aligned with their butted surfaces in contact with the amorphous layer. The joint is heated into a high frequency induction coil under Argon atmosphere. The temperature is raised at the highest possible rate to the process temperature (at about ≈1250 °C) and then held for a predetermined time. In this paper, the numerical simulations of the heating stage of the bonding process have been made using the finite element method. This method had shown of being able to deal with these kind of coupled problems: electromagnetic field generated by alternating currents, eddy currents generated on the steel tube, heating of the steel tube due to joule effect and heat transfer by conduction, convection and radiation. The experimental heating stage, for its further simulation, was done with carbon steel tubes. In particular, we are interested in the temperature evolution of the tube upon heating: time to reach the process temperature at the joint, temperature differences between the inner and outer surface of the tube and the extension of the heat affected zone, taking into account the ferromagnetic–paramagnetic transition. The numerical simulations are validated by comparison with infrared radiation thermometer measurements of the outer surface of the tube at remarkable positions (e.g.: the joint, the zone at the end of the joint, etc.).

  18. Surface nanocrystallization of stainless steel for reduced biofilm adherence.

    Science.gov (United States)

    Yu, Bin; Davis, Elisabeth M; Hodges, Robert S; Irvin, Randall T; Li, D Y

    2008-08-20

    Stainless steel is one of the most common metallic biomedical materials. For medical applications, its resistance to the adherence of biofilms is of importance to the elimination or minimization of bacterial infections. In this study, we demonstrate the effectiveness of a process combining surface nanocrystallization and thermal oxidation (or a recovery heat treatment in air) for reducing the biofilm's adherence to stainless steel. During this treatment, a target surface was sandblasted and the resultant dislocation cells in the surface layer were turned into nanosized grains by a subsequent recovery treatment in air. This process generated a more protective oxide film that blocked the electron exchange or reduced the surface activity more effectively. As a result, the biofilm's adherence to the treated surface was markedly minimized. A synthetic peptide was utilized as a substitute of biofilms to evaluate the adhesion between a treated steel surface and biofilms using an atomic force microscope (AFM) through measuring the adhesive force between the target surface and a peptide-coated AFM tip. It was shown that the adhesive force decreased with a decrease in the grain size of the steel. The corresponding surface electron work function (EWF) of the steel was also measured, which showed a trend of variation in EWF with the grain size, consistent with corresponding changes in the adhesive force. PMID:21730615

  19. Surface nanocrystallization of stainless steel for reduced biofilm adherence

    International Nuclear Information System (INIS)

    Stainless steel is one of the most common metallic biomedical materials. For medical applications, its resistance to the adherence of biofilms is of importance to the elimination or minimization of bacterial infections. In this study, we demonstrate the effectiveness of a process combining surface nanocrystallization and thermal oxidation (or a recovery heat treatment in air) for reducing the biofilm's adherence to stainless steel. During this treatment, a target surface was sandblasted and the resultant dislocation cells in the surface layer were turned into nanosized grains by a subsequent recovery treatment in air. This process generated a more protective oxide film that blocked the electron exchange or reduced the surface activity more effectively. As a result, the biofilm's adherence to the treated surface was markedly minimized. A synthetic peptide was utilized as a substitute of biofilms to evaluate the adhesion between a treated steel surface and biofilms using an atomic force microscope (AFM) through measuring the adhesive force between the target surface and a peptide-coated AFM tip. It was shown that the adhesive force decreased with a decrease in the grain size of the steel. The corresponding surface electron work function (EWF) of the steel was also measured, which showed a trend of variation in EWF with the grain size, consistent with corresponding changes in the adhesive force

  20. Suggested solutions to improve the surface hardness of austenitic stainless steels without loosing their corrosion resistance

    International Nuclear Information System (INIS)

    Ionic nitridation is a process which is already used industrially. Indeed, by nitrogen diffusion, it is possible to harden the surfaces and then to improve the wear, seizure, and fatigue resistances. Nevertheless, the direct application to stainless steels induces a strong degradation of their un-oxidizable character. But this process can be optimized in order to maintain a good oxidation resistance. One way consists to work with a nitrogen plasma or with a carbon plasma. The materials properties obtained with a nitrogen plasma are discussed. Example of control elements of a PWR type reactor are given. This process is then compared with those whose plasma is a carbon plasma. According to the studied process, it is possible to increase the wear resistance of the austenitic stainless steel by a factor of 60 to 700 while entirely conserving the corrosion resistance of the untreated steel. (O.M.)

  1. Explosive Surface Hardening of Austenitic Stainless Steel

    Science.gov (United States)

    Kovacs-Coskun, T.

    2016-04-01

    In this study, the effects of explosion hardening on the microstructure and the hardness of austenitic stainless steel have been studied. The optimum explosion hardening technology of austenitic stainless steel was researched. In case of the explosive hardening used new idea mean indirect hardening setup. Austenitic stainless steels have high plasticity and can be easily cold formed. However, during cold processing the hardening phenomena always occurs. Upon the explosion impact, the deformation mechanism indicates a plastic deformation and this deformation induces a phase transformation (martensite). The explosion hardening enhances the mechanical properties of the material, includes the wear resistance and hardness. In case of indirect hardening as function of the setup parameters specifically the flayer plate position the hardening increased differently. It was find a relationship between the explosion hardening setup and the hardening level.

  2. Functional properties of laser modified surface of tool steel

    OpenAIRE

    M. Bonek; L.A. Dobrzański

    2006-01-01

    Purpose: Investigations include alloying the surface of X40CrMoV5-1 hot-work tool steel with tungsten carbide using a high power diode laser (HPDL).Design/methodology/approach: The structural mechanism of surface layer development was determined and the effect of alloying parameters, gas protection method, and thickness of paste layer applied onto the steel surface on structure refinement and influence of these factors on the mechanical properties of surface layer was studied.Findings: The fi...

  3. Aerosol measurements from plasma torch cuts on stainless steel, carbon steel, and aluminum

    International Nuclear Information System (INIS)

    The main purpose of this project is to quantify aerosol particle size and generation rates produced by a plasma torch whencutting stainless steel, carbon steel and aluminum. the plasma torch is a common cutting tool used in the dismantling of nuclear facilities. Eventually, other cutting tools will be characterized and the information will be compiled in a user guide to aid in theplanning of both D ampersand D and other cutting operations. The data will be taken from controlled laboratory experiments on uncontaminated metals and field samples taken during D ampersand D operations at ANL nuclear facilities. The plasma torch data was collected from laboratory cutting tests conducted inside of a closed, filtered chamber. The particle size distributions were determined by isokinetically sampling the exhaust duct using a cascade impactor. Cuts on different thicknesses showed there was no observable dependence of the aerosol quantity produced as a function of material thickness for carbon steel. However, data for both stainless steel and aluminum revealed that the aerosol mass produced for these materials appear to have some dependance on thickness, with thinner materials producing tmore aerosols. The results of the laboratory cutting tests show that most measured particle size distributions are bimodal with one mode at about 0.2 μm and the other at about 10 μm. The average Mass Median Aerodynamic Diameters (MMAD's) for these tests are 0.36 ±0.08 μm for stainless steel, 0.48 ±0.17μm for aluminum and 0.52±0.12 μm for carbon steel

  4. Analyses of quenching process during turn-off of plasma electrolytic carburizing on carbon steel

    International Nuclear Information System (INIS)

    Highlights: • Cooling rate of carburized steel at the end of PEC treatment is measured. • The quench hardening in the fast or slow turn-off mode hardly takes place. • Decrease of the surface roughness during slow turn-off process is found. • A slow turn-off mode is recommended to replace the conventional turn-off mode. - Abstract: Plasma electrolytic carburizing (PEC) under different turn-off modes was employed to fabricate a hardening layer on carbon steel in glycerol solution without stirring at 380 V for 3 min. The quenching process in fast turn-off mode or slow turn-off mode of power supply was discussed. The temperature in the interior of steel and electron temperature in plasma discharge envelope during the quenching process were evaluated. It was found that the cooling rates of PEC samples in both turn-off modes were below 20 °C/s, because the vapor film boiling around the steel sample reduced the cooling rate greatly in terms of Leidenfrost effect. Thus the quench hardening hardly took place, though the slow turn-off mode slightly decreased the surface roughness of PEC steel. At the end of PEC treatment, the fast turn-off mode used widely at present cannot enhance the surface hardness by quench hardening, and the slow turn-off mode was recommended in order to protect the electronic devices against a large current surge

  5. Parameters Optimization of Low Carbon Low Alloy Steel Annealing Process

    Institute of Scientific and Technical Information of China (English)

    Maoyu ZHAO; Qianwang CHEN

    2013-01-01

    A suitable match of annealing process parameters is critical for obtaining the fine microstructure of material.Low carbon low alloy steel (20CrMnTi) was heated for various durations near Ac temperature to obtain fine pearlite and ferrite grains.Annealing temperature and time were used as independent variables,and material property data were acquired by orthogonal experiment design under intercritical process followed by subcritical annealing process (IPSAP).The weights of plasticity (hardness,yield strength,section shrinkage and elongation) of annealed material were calculated by analytic hierarchy process,and then the process parameters were optimized by the grey theory system.The results observed by SEM images show that microstructure of optimization annealing material are consisted of smaller lamellar pearlites (ferrite-cementite)and refining ferrites which distribute uniformly.Morphologies on tension fracture surface of optimized annealing material indicate that the numbers of dimple fracture show more finer toughness obviously comparing with other annealing materials.Moreover,the yield strength value of optimization annealing material decreases apparently by tensile test.Thus,the new optimized strategy is accurate and feasible.

  6. A Study on the Low Temperature Brittleness by Cyclic Cooling-Heating of Low Carbon Hot Rolled Steel Plate

    International Nuclear Information System (INIS)

    The ductile-brittle transition phenomenon of low carbon steel has been investigated using the standard Charpy V-notch specimen. Dry ice and acetone were used as refrigerants. Notched specimens were cut from the hot rolled plate produced at POSCO for the Olsen impact test. The effect of cyclic cooling and heating of 0.14% carbon steel on the embrittlement was extensively examined. The ductile-brittle transition temperature was found to be approximately-30 .deg. C. The transition temperature was gradually increased as the number of cooling-heating cycles increased. On a typical V-notch fracture surface it was found that the ductile fracture surface showed a thick and fibrous structure, while the brittle fracture surface a small and light grain with irregular disposition. As expected, the transition temperature was also increased as the carbon content of steel increased. Compared with the case of 0.14% carbon steel, the transition temperature of 0.17% carbon steel was found to be increased about 12 .deg. C

  7. Induction surface hardening of hard coated steels

    DEFF Research Database (Denmark)

    Pantleon, Karen; Kessler, Olaf; Hoffmann, Franz; Mayr, Peter

    The deposition of hard coatings with CVD-processes is commonly used to improve the wear resistance e.g. of tool steels in forming. The advantages of CVD are undisputed (high deposition rates with simple equipment, excellent coating properties). Nevertheless, the disadvantage of the CVD-process is...

  8. An Effect of Layer on Surface Morphology TiO2 Nanocoating Deposited on Mild Steel Surface

    Science.gov (United States)

    Bin Achoi, Mohd Faizal; Nor, Asiah Mohd; Abdullah, Saifollah; Mahmood, Mohamad Rusop

    2011-05-01

    Titanium dioxide (TiO2) Nanocoating is very useful materials and has wide applications especially in thin film applications [1]. Mild steel has tendency to corrode and lack of ductility but has an excellent of mechanical strength. Mild steel was used because of low cost and used as starting materials. TiO2 nanocoating was coated on low carbon mild steel surface with amount of carbon 0.16% to 0.19% [2]. The mild steel substrate coated TiO2 was prepared using sol-gel spin coating technique [3], layer by layer deposition which speed (rpm) of spin-coating and concentration of sol-gel solutions were fixed. The surface topography and roughness of coating were investigated by atomic force microscopy (AFM) while phase and structure of the coating was investigated by X-ray diffraction (XRD). The surface morphologies of coating were also measured through field emission scanning electron microscopy (FESEM). The suggested results were useful for coating of wall's operation room. TiO2 Nanocoating is very useful coating protection and high potential demand due to high effectiveness of corrosion protection. This laboratory results can be expended to bigger scale coating process. It will contribute new technique and advance corrosion protection.

  9. Effects of various treatments on the serviceability of water-immersed carbon-steel ball bearings

    International Nuclear Information System (INIS)

    Carbon-steel ball bearings employing various coatings, surface treatments, lubricants and ball and separator materials were tested under conditions simulating those in the NPD/Bruce type fuelling machine heads. The effects of the treatments on operating torques and wear and corrosion rates were studied. Sealed bearings lubricated with Dow FS 3451 (a fluorosilicone grease) gave the best performance in terms of these parameters. (author)

  10. CO2 corrosion resistance of carbon steel in relation with microstructure changes

    International Nuclear Information System (INIS)

    The microstructural effects on the corrosion resistance of an API 5L X42 carbon steel in 0.5 M NaCl solution saturated with CO2 was investigated. Four microstructures were considered: banded (B), normalized (N), quenched and tempered (Q&T), and annealed (A). Electrochemical measurements (polarization curves and electrochemical impedance spectroscopy) were coupled with surface analyses (scanning electron microscope (SEM) and X-ray photoelectron spectroscopy (XPS)) to characterize the formation of the corrosion product layers. Electrochemical results revealed that corrosion resistance increased in the following order: B < N < Q&T < A. From the polarization curves it was shown that specifically, cathodic current densities were affected by microstructural changes. SEM images indicated that ferrite dissolved earlier than cementite and a thin layer of corrosion products was deposited on the steel surface. XPS analyses revealed that this layer was composed of a mixture of iron carbonate and non-dissolved cementite. It was also found that the quantity of FeCO3 content on the steel surface was greater for Q&T and A microstructures. These results, in agreement with the electrochemical data, indicate that the deposition mechanism of iron carbonate is closely related to the morphology of the non-dissolved cementite, determining the protective properties of the corrosion product layers. - Highlights: • The effect of change in microstructure on CO2 corrosion resistance was evaluated. • An API 5LX 42 carbon steel was immersed in a 0.5 M NaCl solution saturated with CO2. • Banded, normalized, quenched-tempered and annealed microstructures were considered. • Electrochemical measurements were coupled with surface analysis. • Morphology and distribution of undissolved Fe3C control corrosion kinetics

  11. CO2 corrosion resistance of carbon steel in relation with microstructure changes

    OpenAIRE

    Ochoa, Nathalie; Vega, Carlos; Pébère, Nadine; Lacaze, Jacques; Joaquín L. Brito

    2015-01-01

    International audience The microstructural effects on the corrosion resistance of an API 5L X42 carbon steel in 0.5 M NaCl solution saturated with CO2 was investigated. Four microstructures were considered: banded (B), normalized (N), quenched and tempered (Q&T), and annealed (A). Electrochemical measurements (polarization curves and electrochemical impedance spectroscopy) were coupled with surface analyses (scanning electron microscope (SEM) and X-ray photoelectron spectroscopy (XPS)) to ...

  12. Wear modelling of diamond-like carbon coatings against steel in deionised water

    OpenAIRE

    Sutton, Daniel Christopher

    2014-01-01

    Diamond-Like Carbon (DLC) coatings are thin protective surface coatings used to reduce friction and minimise wear in a wide range of applications. The focus of this work is the use of DLC coatings within Rolls-Royce’s pressurised water reactors. A strong understanding of material behaviour in this environment is compulsory due to the stringent safety requirements of the nuclear industry. Wear testing of a range of commercial DLC coatings against steel in water, and the dependence of the tribo...

  13. Localized Corrosion of Zn-Plated Carbon Steel Used as a Fire Sprinkler Pipe

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Jin Hee [SK Engineering and Construction Corp., Seoul (Korea, Republic of); Lee, You Kee [Ui duk University, Gyeongju (Korea, Republic of); Lee, Kyu Hwan [Korea Institute of Materials Science, Changwon (Korea, Republic of); Kim, Dong Kyu; Lee, Sung Gun; Lee, Sang Hwa; Kim, In Soo [Dong-A University, Busan (Korea, Republic of)

    2009-08-15

    The failure of a Zn-plated carbon steel pipe that served as a fire sprinkler was investigated in terms of the pope's corrosion products. The pipes leaked through holes formed beneath the tubercles. The formation of oxygen concentration cell involves colonization of metal surface by aerobic bacteria or other slime formers, and anodic reaction beneath tubercle is accelerated by the presence of SRB, leading to the formation of hole beneath tubercle.

  14. CO{sub 2} corrosion resistance of carbon steel in relation with microstructure changes

    Energy Technology Data Exchange (ETDEWEB)

    Ochoa, Nathalie, E-mail: nochoa@usb.ve [Departamento de Ciencia de los Materiales, Universidad Simón Bolívar, Aptdo., 89000, Caracas (Venezuela, Bolivarian Republic of); Vega, Carlos [Departamento de Ciencia de los Materiales, Universidad Simón Bolívar, Aptdo., 89000, Caracas (Venezuela, Bolivarian Republic of); Pébère, Nadine; Lacaze, Jacques [Université de Toulouse, CIRIMAT, UPS/INPT/CNRS, ENSIACET, 4 Allée Emile Monso, CS 44362, 31030 Toulouse Cedex 4 (France); Brito, Joaquín L. [Laboratorio de Físico-química de Superficies, Centro de Química, Instituto Venezolano de Investigaciones Cientificas (IVIC), Carretera Panamericana, Km 11, Altos de Pipe, Estado Miranda (Venezuela, Bolivarian Republic of)

    2015-04-15

    The microstructural effects on the corrosion resistance of an API 5L X42 carbon steel in 0.5 M NaCl solution saturated with CO{sub 2} was investigated. Four microstructures were considered: banded (B), normalized (N), quenched and tempered (Q&T), and annealed (A). Electrochemical measurements (polarization curves and electrochemical impedance spectroscopy) were coupled with surface analyses (scanning electron microscope (SEM) and X-ray photoelectron spectroscopy (XPS)) to characterize the formation of the corrosion product layers. Electrochemical results revealed that corrosion resistance increased in the following order: B < N < Q&T < A. From the polarization curves it was shown that specifically, cathodic current densities were affected by microstructural changes. SEM images indicated that ferrite dissolved earlier than cementite and a thin layer of corrosion products was deposited on the steel surface. XPS analyses revealed that this layer was composed of a mixture of iron carbonate and non-dissolved cementite. It was also found that the quantity of FeCO{sub 3} content on the steel surface was greater for Q&T and A microstructures. These results, in agreement with the electrochemical data, indicate that the deposition mechanism of iron carbonate is closely related to the morphology of the non-dissolved cementite, determining the protective properties of the corrosion product layers. - Highlights: • The effect of change in microstructure on CO{sub 2} corrosion resistance was evaluated. • An API 5LX 42 carbon steel was immersed in a 0.5 M NaCl solution saturated with CO{sub 2}. • Banded, normalized, quenched-tempered and annealed microstructures were considered. • Electrochemical measurements were coupled with surface analysis. • Morphology and distribution of undissolved Fe{sub 3}C control corrosion kinetics.

  15. Wear characterization of a tool steel surface modified by melting and gaseous alloying

    International Nuclear Information System (INIS)

    Hot forging dies are subjected to laborious service conditions and so there is a need to explore means of improving die life to increase productivity and quality of forgings. Surface modification in order to produce wear resistant surface is an attractive method as it precludes the need to use expensive and highly alloyed steels. In this study, a novel, inexpensive surface modification technique is used to improve the tri biological properties of an H13 tool steel. Surface melting was achieved using a tungsten heat source and gaseous alloying produced under a shield of argon, carbon dioxide, carbon dioxide-argon mixture and nitrogen gases. The change in wear behaviour was compared through micro-hardness indentation measurements and using a dry sliding pin-on-plate wear testing machine. This study shows superior wear behaviour of the modified surfaces when compared to the untreated surfaces. The increase in wear resistance is attributed to the formation of carbides when surfaces are melted under a carbon dioxide shield. However, in the case of nitrogen and argon gaseous alloying, an increase in wear resistance can be attributed to an increase in surface hardness which in turn effects surface deformation behaviour. (author)

  16. Effects of tempering on internal friction of carbon steels

    Energy Technology Data Exchange (ETDEWEB)

    Hoyos, J.J., E-mail: jjhoyos@unal.edu.co [Grupo de Ciencia y Tecnologia de los Materiales, Universidad Nacional de Colombia, Sede Medellin, Carrera 80 Numero 65-223, Medellin (Colombia); Ghilarducci, A.A., E-mail: friccion@cab.cnea.gov.ar [Centro Atomico Bariloche, Comision Nacional de Energia Atomica, Instituto Balseiro-Universidad Nacional de Cuyo, Consejo Nacional de Investigaciones Cientificas y Tecnologicas, Av. Bustillo 9500, 8400 Bariloche RN (Argentina); Salva, H.R., E-mail: salva@cab.cnea.gov.ar [Centro Atomico Bariloche, Comision Nacional de Energia Atomica, Instituto Balseiro-Universidad Nacional de Cuyo, Consejo Nacional de Investigaciones Cientificas y Tecnologicas, Av. Bustillo 9500, 8400 Bariloche RN (Argentina); Chaves, C.A., E-mail: cachaves@unal.edu.co [Grupo de Ciencia y Tecnologia de los Materiales, Universidad Nacional de Colombia, Sede Medellin, Carrera 80 Numero 65-223, Medellin (Colombia); Velez, J.M., E-mail: jmvelez@unal.edu.co [Grupo de Ciencia y Tecnologia de los Materiales, Universidad Nacional de Colombia, Sede Medellin, Carrera 80 Numero 65-223, Medellin (Colombia)

    2011-04-15

    Research highlights: {yields} Time tempering dependent microstructure of two steels is studied by internal friction. {yields} Internal friction indicates the interactions of dislocations with carbon and carbides. {yields} Internal friction detects the first stage of tempering. {yields} Precipitation hardening is detected by the decrease in the background. - Abstract: Two steels containing 0.626 and 0.71 wt.% carbon have been studied to determine the effects of tempering on the microstructure and the internal friction. The steels were annealed at 1093 K, quenched into water and tempered for 60 min at 423 K, 573 K and 723 K. The increase of the tempering time diminishes the martensite tetragonality due to the redistribution of carbon atoms from octahedrical interstitial sites to dislocations. Internal friction spectrum is decomposed into five peaks and an exponential background, which are attributed to the carbide precipitation and the dislocation relaxation process. Simultaneous presence of peaks P1 and P2 indicates the interaction of dislocations with the segregated carbon and carbide precipitate.

  17. Effects of tempering on internal friction of carbon steels

    International Nuclear Information System (INIS)

    Research highlights: → Time tempering dependent microstructure of two steels is studied by internal friction. → Internal friction indicates the interactions of dislocations with carbon and carbides. → Internal friction detects the first stage of tempering. → Precipitation hardening is detected by the decrease in the background. - Abstract: Two steels containing 0.626 and 0.71 wt.% carbon have been studied to determine the effects of tempering on the microstructure and the internal friction. The steels were annealed at 1093 K, quenched into water and tempered for 60 min at 423 K, 573 K and 723 K. The increase of the tempering time diminishes the martensite tetragonality due to the redistribution of carbon atoms from octahedrical interstitial sites to dislocations. Internal friction spectrum is decomposed into five peaks and an exponential background, which are attributed to the carbide precipitation and the dislocation relaxation process. Simultaneous presence of peaks P1 and P2 indicates the interaction of dislocations with the segregated carbon and carbide precipitate.

  18. Modeling the Electrical Contact Resistance at Steel-Carbon Interfaces

    Science.gov (United States)

    Brimmo, Ayoola T.; Hassan, Mohamed I.

    2016-01-01

    In the aluminum smelting industry, electrical contact resistance at the stub-carbon (steel-carbon) interface has been recurrently reported to be of magnitudes that legitimately necessitate concern. Mitigating this via finite element modeling has been the focus of a number of investigations, with the pressure- and temperature-dependent contact resistance relation frequently cited as a factor that limits the accuracy of such models. In this study, pressure- and temperature-dependent relations are derived from the most extensively cited works that have experimentally characterized the electrical contact resistance at these contacts. These relations are applied in a validated thermo-electro-mechanical finite element model used to estimate the voltage drop across a steel-carbon laboratory setup. By comparing the models' estimate of the contact electrical resistance with experimental measurements, we deduce the applicability of the different relations over a range of temperatures. The ultimate goal of this study is to apply mathematical modeling in providing pressure- and temperature-dependent relations that best describe the steel-carbon electrical contact resistance and identify the best fit relation at specific thermodynamic conditions.

  19. Compatibility studies on carbon steel and Monel-400 in steam generator cleaning formulations

    International Nuclear Information System (INIS)

    EDTA based Steam Generator (SG) cleaning formulations are being used worldwide to remove the sludge accumulated on tubes, tube sheets and the baffle plates of the tubes in steam generators. In early Indian PHWRs, SG shells are made up of carbon steel and the tubes are made of Monel-400. Corrosion compatibility of carbon steel and Monel-400 in SG cleaning formulations were evaluated so as to assess the suitability of these formulations for cleaning the steam generators. SG cleaning iron formulation contains 10% EDTA at pH 6 (pH additive NH3) along with 1% hydrazine. These experiments were carried out at 95 degC under inert condition. The SG cleaning copper formulation consists of 5% EDTA at pH 9.5 (pH adjusted by EDA) and 2% hydrogen peroxide. These experiments were conducted at room temperature. Further, experiments were carried out to study the effect of oxygen, the effect of pH additives namely NH3, EDA and NaOH, effect of presence of Fe3+ ions, effect of roughening of the surface on corrosion rate of carbon steel. The role of hydrazine and effect of decomposed products of EDTA on corrosion of carbon steel were also studied. Elaborate study was done on specimens that were prepared by cold-rolling and hot-rolling. Inhibitors like Rodine-92B and some non-sulphur inhibitors such as 1,2,3 benzotriazole, hexynols etc. were tested to determine their inhibition efficiency on corrosion of carbon steel. Microscopic observations on the exposed specimens were done to observe any localised attack. (author)

  20. New Stainless Steel Alloys for Low Temperature Surface Hardening?

    DEFF Research Database (Denmark)

    Christiansen, Thomas Lundin; Dahl, Kristian Vinter; Somers, Marcel A. J.

    2015-01-01

    The present contribution showcases the possibility for developing new surface hardenable stainless steels containing strong nitride/carbide forming elements (SNCFE). Nitriding of the commercial alloys, austenitic A286, and ferritic AISI 409 illustrates the beneficial effect of having SNCFE present...... in the stainless steel alloys. The presented computational approach for alloy design enables “screening” of hundreds of thousands hypothetical alloy systems by use of Thermo-Calc. Promising compositions for new stainless steel alloys can be selected based on imposed criteria, i.e. facilitating easy...

  1. Corrosion products release from steel surface into BWR water coolant

    Energy Technology Data Exchange (ETDEWEB)

    Kritsky, V.G.; Korolev, A.S.; Berezina, I.G.; Sofyin, M.V.

    1986-02-01

    Factors influencing steel corrosion product release and transfer into a BWR primary circuit have been studied and reported on in this paper. The study of corrosion kinetics and corrosion product release was carried out on the samples tested under RBMK NPP condensate-feedwater cycle conditions, as well as, under test rig conditions. The ratio of corrosion product specific mass, transferred to the water, to the whole corrosion product specific mass of steel, formed under the given conditions was determined and used as a criterion, characterizing the extent of corrosion product transfer from the steel surface into the water.

  2. Low Carbon Steel Processed by Equal Channel Angular Warm Pressing

    Directory of Open Access Journals (Sweden)

    Zrnik, J.

    2007-01-01

    Full Text Available Low carbon steel AISI 10 was subjected to a severe plastic deformation technique called Equal Angular Channel Pressing (ECAP at different increased temperatures. The steel was subjected to ECAP with channel’s angle j = 90°, at different temperature in range of 150 - 300 °C. The number of passes at each temperature was N = 3. Light, scanning electron microscopy (SEM and transmission electron microscopy (TEM of thin foils were used to study the formation of substructure and ultrafine grains in deformed specimens. The size of newly born polygonized grains (subgrains and/or submicrocrystalline grains is in range of 300 - 500 mm. The formation of such of predominant submicrocrystalline structure resulted in significant increase of yield stress [Re] and tensile strength of the steel [Rm].

  3. Uncertainty studies of topographical measurements on steel surface corrosion by 3D scanning electron microscopy.

    Science.gov (United States)

    Kang, K W; Pereda, M D; Canafoglia, M E; Bilmes, P; Llorente, C; Bonetto, R

    2012-02-01

    Pitting corrosion is a damage mechanism quite serious and dangerous in both carbon steel boiler tubes for power plants which are vital to most industries and stainless steels for orthopedic human implants whose demand, due to the increase of life expectation and rate of traffic accidents, has sharply increased. Reliable methods to characterize this kind of damage are becoming increasingly necessary, when trying to evaluate the advance of damage and to establish the best procedures for component inspection in order to determine remaining lives and failure mitigation. A study about the uncertainties on the topographies of corrosion pits from 3D SEM images, obtained at low magnifications (where errors are greater) and different stage tilt angles were carried out using an in-house software previously developed. Additionally, measurements of pit depths on biomaterial surfaces, subjected to two different surface treatments on stainless steels, were carried out. The different depth distributions observed were in agreement with electrochemical measurements. PMID:22051087

  4. Corrosion and Stress Corrosion Behaviors of Low and Medium Carbon Steels in Agro-Fluid Media

    Directory of Open Access Journals (Sweden)

    Ayo Samuel AFOLABI

    2007-01-01

    Full Text Available Investigations were carried out to study critically the corrosion behaviour and Stress Corrosion Cracking (SCC of low and medium carbon steels in cassava and cocoa extracts by weight loss measurement and constant extension to fracture method respectively. The results obtained showed that medium carbon steel is more susceptible to corrosion than low carbon steel in both media. SCC is also more in medium carbon steel than low carbon steel in the two media under study. These deductions are due to higher carbon content in medium carbon steel coupled with various aggressive corrosion constituents contained in these media. Hydrogen embrittlement, as well as carbon cracking, is responsible for SCC of these materials in the agro-fluid media.

  5. MECHANIZM OF ANODE DISSOLVING OF CORROSION-RESISTING AND STRUCTURAL CARBON STEELS UNDER ELECTROPULSE POLISHING

    Directory of Open Access Journals (Sweden)

    I. Yunkovsky

    2013-01-01

    Full Text Available In this article were suggested the schemes of anode processes, taking into account the nature of metals, anion structure, pH solution of electrolyte and anode potential by electropulse polishing of corrosion- resisting and structural carbon steels.It is shown and experimentally confirmed, that under conditions of electropulse polishing of anode dissolving of metals, which are contained into corrosion-resisting and structural carbon steels, carried out according to mechanism of complex formation through a set of series and series-parallel of intermediate stages. In the 1st stage on the surface of metals adsorption complexes with participation of chemisorption molecules of water are formed. In the next stages anions of electrolyte’s solution and molecules of water take part. In final stage of dissolving on the surface of anode soluble compounds are formed, which by transition into solution into simple ions are dissociated. It is determined that by electrical-impulse polishing in dissolving of components of corrosion-resisting carbon steels the important role play chemical processes, and anode dissolving of metals take place in the field of mixed electrochemical and diffusion kinetics . Diffusion limitations appear as a result of difficult ion mass transfer through surface salt, oxide and hydro-oxide and absorption-phase coatings.

  6. The effect of Pseudoxanthomonas sp. as manganese oxidizing bacterium on the corrosion behavior of carbon steel

    International Nuclear Information System (INIS)

    The present study investigated the role of manganese oxidizing bacterium (MOB), namely Pseudoxanthomonas sp. on the corrosion behavior of carbon steel. This bacterium was isolated from sewage treatment plants and identified by biochemical and molecular methods. The electrochemical techniques such as open circuit potentiometry, electrochemical impedance spectroscopy, potentiodynamic and cyclic polarization were used to measure the corrosion rate and observe the corrosion mechanism. Also, scanning electron microscopy and X-ray diffraction studies were applied to surface analysis. This study revealed the strong adhesion of the biofilm on the metal surface in the presence of Pseudoxanthomonas sp. that enhanced the corrosion of carbon steel. X-ray diffraction patterns identified a high content of MnO2 deposition within these biofilms. This is the first report that discloses the involvement of Pseudoxanthomonas sp. as manganese oxidizing bacteria on the corrosion of carbon steel. - Highlights: ► A new type of manganese oxidizing bacteria, namely Pseudoxanthomonas sp. was indicated. ► This bacterium can create a biofilm on the part of metal surface and affect localized corrosion. ► In the presence of biofilm, the diffusion of oxygen vacancies and manganese ions has occurred.

  7. 77 FR 64468 - Circular Welded Carbon-Quality Steel Pipe From India: Final Affirmative Countervailing Duty...

    Science.gov (United States)

    2012-10-22

    ...; Countervailing Duties, 62 FR 27296, 27323 (May 19, 1997), and Circular Welded Carbon-Quality Steel Pipe From... Countervailing Duty Determination: Certain Hot-Rolled Carbon Steel Flat Products From Argentina, 66 FR 37007... Concrete Steel Wire Strand From India, 68 FR 68356 (December 8, 2003). We determine the...

  8. 75 FR 16439 - Certain Welded Carbon Steel Standard Pipe From Turkey: Preliminary Results of Countervailing Duty...

    Science.gov (United States)

    2010-04-01

    ... Steel Pipe and Tube Products from Turkey, 51 FR 7984 (March 7, 1986). On March 2, 2009, the Department... Administrative Review: Certain Welded Carbon Steel Standard Pipe from Turkey, 72 FR 62837, 62838 (November 7...: Certain Welded Carbon Steel Standard Pipe from Turkey, 73 FR 12080 (March 6, 2008). To calculate the...

  9. Tool steel quality and surface finishing of plastic molds

    Directory of Open Access Journals (Sweden)

    Rafael Agnelli Mesquita

    2010-01-01

    Full Text Available Plastic industry is today in a constant growth, demanding several products from other segments, which includes the plastic molds, mainly used in the injection molding process. Considering all the requirements of plastic molds, the surface finishing is of special interest, as the injected plastic part is able to reproduce any details (and also defects from the mold surface. Therefore, several aspects on mold finishing are important, mainly related to manufacturing conditions - machining, grinding, polishing and texturing, and also related to the tool steel quality, in relation to microstructure homogeneity and non-metallic inclusions (cleanliness. The present paper is then focused on this interrelationship between steel quality and manufacturing process, which are both related to the final quality of plastic mold surfaces. Examples are discussed in terms of surface finishing of plastic molds and the properties or the microstructure of mold steels.

  10. Experimental study on material surface modification of tool steel

    International Nuclear Information System (INIS)

    The author presents the surface temperature behavior of M42 high-speed tool steel samples during N+ implantation in an industrialized GLZ-100 metal-ion implantation machine. A detail study has been made on the parameters of N+ implantation. Optimized technical parameters have been presented. The microhardness of the sample surface implanted under these parameters has been increased by a factor of 2.3, and the wear-resistance has been improved by about 5.4 times. The research on the mechanism of surface modification of M42 steel by nitrogen ion implantation has also been made

  11. Experimental Study on Material Surface Modification of Tool Steel

    Institute of Scientific and Technical Information of China (English)

    沈丽如; 童洪辉; 王珂; 铁军; 孙爱萍

    2002-01-01

    This paper presents the surface temperature behavior of M42 high-speed tool steel samples during N+ implantation in an industrialized GLZ-100 metal-ion implantation machine. A detail study has been made on the parameters ofN+ implantation. Optimized technical parameters have been presented. The microhardness of the sample surface implanted under these parameters has been increased by a factor of 2.3, and the wear-resistance has been improved by about 5.4 times.The research on the mechanism of surface modification of M42 steel by nitrogen ion implantation has also been made.

  12. Almen intensity effect on microstructure and mechanical properties of low carbon steel subjected to severe shot peening

    Science.gov (United States)

    Unal, Okan; Varol, Remzi

    2014-01-01

    This paper discusses alteration of microstructure and mechanical properties of low carbon steel after severe shot peening process. An ultra fine grained surface layer was formed on AISI 1017 mild steel by means of severe shot peening process. Surface characteristics were affirmed using optical microscopy, scanning electron microscopy (SEM) and high resolution transmission electron microscopy (HRTEM). Nano hardness measurements were taken along the depth from shot peened surface using nanoindentation methods. The results showed that severe (unconventional) air blast shot peening process is an effective way to obtain ultra fine grained surface layer and to obtain superior mechanical properties.

  13. Almen intensity effect on microstructure and mechanical properties of low carbon steel subjected to severe shot peening

    Energy Technology Data Exchange (ETDEWEB)

    Unal, Okan, E-mail: ounal@bartin.edu.tr [Department of Mechanical Engineering, Bartin University, 74100, Bartin (Turkey); Varol, Remzi, E-mail: remzivarol@sdu.edu.tr [Department of Mechanical Engineering, Suleyman Demirel University, 32260 Isparta (Turkey)

    2014-01-30

    This paper discusses alteration of microstructure and mechanical properties of low carbon steel after severe shot peening process. An ultra fine grained surface layer was formed on AISI 1017 mild steel by means of severe shot peening process. Surface characteristics were affirmed using optical microscopy, scanning electron microscopy (SEM) and high resolution transmission electron microscopy (HRTEM). Nano hardness measurements were taken along the depth from shot peened surface using nanoindentation methods. The results showed that severe (unconventional) air blast shot peening process is an effective way to obtain ultra fine grained surface layer and to obtain superior mechanical properties.

  14. Stress corrosion cracking tests for low carbon stainless steels with work hardened layer

    International Nuclear Information System (INIS)

    To avoid introduction of Cr depletion at grain boundaries by welding process, low carbon stainless steels (SSs) were used in corrosive environment as one of countermeasures for Stress Corrosion Cracking (SCC). Recently, it is reported that SCCs were introduced at portion with work hardened layer although low carbon SSs had been used at core shrouds and primary loop recirculation piping in Boiling Water Reactors. To simulate and examine the phenomenon, mechanical working, metallographic observation, hardness test and SCC tests in chloride solutions were conducted for low carbon SSs. From the results of metallographic observation and hardness test, it was confirmed that slip bands were observed around the surface and hardened layer was introduced by mechanical working. From the results of SCC tests, it was noticed that cracks which introduced from the surface, had grown into the matrix. It is thought that low carbon SSs with work hardened layer have susceptibility to SCC from the above. (author)

  15. Topographical Anisotropy and Wetting of Ground Stainless Steel Surfaces

    OpenAIRE

    Cornelia Bellmann; Alfredo Calvimontes; Marc Mauermann

    2012-01-01

    Microscopic and physico-chemical methods were used for a comprehensive surface characterization of different mechanically modified stainless steel surfaces. The surfaces were analyzed using high-resolution confocal microscopy, resulting in detailed information about the topographic properties. In addition, static water contact angle measurements were carried out to characterize the surface heterogeneity of the samples. The effect of morphological anisotropy on water contact angle anisotropy w...

  16. The Study on 400 MPa Class Plain Carbon Structure Steel

    Institute of Scientific and Technical Information of China (English)

    ZHANG Hong-mei; LI Sheng-li; LI Wei-juan; DU Lin-xiu; WANG Guo-dong

    2004-01-01

    New generation of structure steel has been developed to meet the uninterruptedly increasing needs of the economic construction and development of society, and such material is characterized by ultra-fine grain. In this paper, 400MPa class plain carbon structure steel has been studied, making its yield strength doubled and service life doubled on the basis of good comprehensive properties in large quantity utilization. The deformation behavior and the stain induced transformation of SS400 steel at different temperature were investigated in the laboratory, and the industrial rolling test was carried out in 2 050mm HSM of Baosteel. Not only the laboratory studies but also the industrial test show that the technical route of the experimentis correct and the industrial test results on the basis of low carbon plain steel indicate that the grain size of ferrite was near to 4 ~ 5 μm, elongation was more than 30% , impact property was good, the yield strength can reach 400 MPa.

  17. A new nanoscale metastable iron phase in carbon steels.

    Science.gov (United States)

    Liu, Tianwei; Zhang, Danxia; Liu, Qing; Zheng, Yanjun; Su, Yanjing; Zhao, Xinqing; Yin, Jiang; Song, Minghui; Ping, Dehai

    2015-01-01

    Metastable ω phase is common in body-centred cubic (bcc) metals and alloys, including high-alloying steels. Recent theoretical calculations also suggest that the ω structure may act as an intermediate phase for face-centred cubic (fcc)-to-bcc transformation. Thus far, the role of the ω phase played in fcc-bcc martensitic transformation in carbon steels has not been reported. In previous investigations on martensitic carbon steels, extra electron diffraction spots were frequently observed by transmission electron microscopy (TEM), and these spots were historically ascribed to the diffraction arising from either internal twins or carbides. In this paper, an intensive TEM investigation revealed that the extra spots are in fact attributed to the metastable ω phase in particle-like morphology with an overall size of several or dozens of nanometres. The strict orientation relationships between the ω phase and the ferrite matrix are in good agreement with those of the hexagonal (P6/mmm) ω phase in other bcc metals and alloys. The identification of the ω phase as well as the extra diffraction spots might provide a clue to help understand the physical mechanism of martensitic transformation in steels. PMID:26503890

  18. Advanced surface analysis on stainless steel

    International Nuclear Information System (INIS)

    The aim of this investigation is to minimise the build-up of radionuclides (especially of Co-60) in the oxide layers of austenitic steels by variation of pH and dosing of metal ions. Stainless steel samples were exposed to water in 11 autoclaves in flow through mode (11/h) for 5 days at 288 oC with metal ions and radioactive tracers having been added to the water. In addition to the activity measurements the semiconducting properties of the oxides and oxide layer thickness were determined by photo-electrochemistry and secondary ion mass spectroscopy. Correlation of activity uptake with layer thickness, type of semiconductor and band gap energy is shown. The presence of different metal ions in the oxidation process implies changes of the semiconducting properties of the oxide and different susceptibility of activity uptake into the oxide layers. (author)

  19. Draft guideline of NDI for low carbon stainless steel

    International Nuclear Information System (INIS)

    The in-service inspection for the equipment at the nuclear power plants is obligated for to the electric power utilities and is implemented as the periodical utility inspection. On the other hand, the stress corrosion cracks emerge in low carbon stainless steel and the verification of the non-destructive inspection technologies becomes urgent business. JNES implemented a verification test about flaw detectability and sizing accuracy of the non-destructive inspection technologies to the reactor core shroud and the nuclear reactor recirculation pipe made of the low carbon stainless steel, and worked out the draft guideline of the non-destructive inspection. In this paper, we reports on the part of the result of the verification test which JNES implemented. (author)

  20. Corrosion of carbon steel nuclear waste containers in marine sediment

    International Nuclear Information System (INIS)

    The report describes a study of the corrosion of carbon steel nuclear waste containers in deep ocean sediments, which had the objective of estimating the metal allowance needed to ensure that the containers were not breached by corrosion for 1000 years. It was concluded that under such disposal conditions carbon steel would not be subject to localised corrosion or hydrogen embrittlement, and therefore the study concentrated on evaluating the rate of general attack. This was carried out by developing a mechanistically based mathematical model which was formulated on the conservative assumption that the corrosion would be under activation control, and would not be impeded by the formation of corrosion product layers. This model predicted that an allowance of 33 mm would be required for a 1000 year life. (author)

  1. Ten years of Toarcian argillite - carbon steel in situ interaction

    Energy Technology Data Exchange (ETDEWEB)

    Dauzeres, Alexandre [IRSN, PRP-DGE/SRTG/LETIS, BP 17, 92262 Fontenay-aux-Roses cedex (France); Maillet, Anais [IRSN, PRP-DGE/SRTG/LETIS, BP 17, 92262 Fontenay-aux-Roses cedex (France); UMR CNRS 7285, IC2MP, Batiment B35 - 5, avenue Albert Turpain, 86022 Poitiers cedex (France); Gaudin, Anne [UMR CNRS 6112, LPGN, 2 rue de la Houssiniere, BP 92208, 44322 Nantes cedex 3 (France); El Albani, Abderrazak; Vieillard, Philippe [UMR CNRS 7285, IC2MP, Batiment B35 - 5, avenue Albert Turpain, 86022 Poitiers cedex (France)

    2013-07-01

    In situ interaction experiments over periods of 2, 6, and 10 years between Toarcian argillite and carbon steel discs were carried out in the Tournemire Underground Research Laboratory (URL), yielding a dataset of the materials' geochemical evolution under conditions representative of the future geological disposal of high-level long-lived radioactive wastes. The carbon steel discs were exposed to corrosion due to trapped oxygen. The corrosion rates indicate that the oxidizing transient lasted between 2 and 6 years. A systematic dissolution of calcium phases (Ca-smectite sheets in I/S and calcite) was observed in the iron diffusion halos. The iron release induced mineralogical dissolution and precipitation reactions, which partly clogged the argillite porosity. (authors)

  2. The kinetics of pitting corrosion of carbon steel

    International Nuclear Information System (INIS)

    This report describes progress between April 1986 and May 1987 in a programme studying the kinetics of pitting corrosion in carbon steel containers for the disposal of high level nuclear waste in a granitic repository. Experimental studies are being undertaken with the following objectives: (a) To improve the validation of a mathematical model for the propagation of pitting corrosion. (b) To develop an improved statistical method for analysing experimental pit growth data to take account of the difference in area of laboratory specimens and full size waste containers. (c) To estimate the maximum period during which pitting attack is feasible under repository conditions by calculating the time during which the diffusion of oxygen to the containers will be sufficient to maintain carbon steel in its passive state. Work in the first 14 months of the project has concentrated on (b) and to a lesser extent on (c). (orig./MM)

  3. Insight into the mechanism of carbon steel corrosion under aerobic and anaerobic conditions.

    Science.gov (United States)

    El Mendili, Y; Abdelouas, A; Bardeau, J-F

    2013-06-21

    We particularly focused our study on identifying the corrosion products formed at 30 °C on carbon steel under aerobic and anaerobic conditions and on following their evolution with time due to enhanced microbial activity under environmental and geological conditions. The nature and structural properties of corrosion products were investigated by scanning electron microscopy/energy dispersive X-ray spectroscopy (SEM/EDS), X-ray diffraction (XRD) and confocal micro-Raman spectroscopy. Structural characterisation clearly showed the formation of iron oxides (magnetite and maghemite) under aerobic conditions. Under anaerobic conditions, the first corrosion product formed on the steel surface was nanocrystalline mackinawite, which was then followed by a fast transformation process into the pyrrhotite phase, and the Raman spectrum of monoclinic pyrrhotite was proposed for the first time. Finally, this study also shows that in the context of geological disposal of radioactive waste, the corrosion of carbon steel containers in anoxic and sulphidogenic environments sustained by sulphate-reducing bacteria may not be a problem notably due to the formation of a passive layer on the steel surface. PMID:23652337

  4. Performance evaluation for carbonation of steel-making slags in a slurry reactor

    International Nuclear Information System (INIS)

    CO2 sequestration by the aqueous carbonation of steel-making slag under various operational conditions was investigated in this study. The effects of the operational conditions, including type of steel-making slag, reaction time, reaction temperature, and CO2 flow rate, on the performance of the carbonation process were evaluated. The results indicated that the BOF slag had the highest carbonation conversion, approximately 72%, at a reaction time of 1 h, an operating pressure of 101 kPa and a temperature of 60 oC due to its higher BET surface area of BOF slag compared to UF, FA, and BHC slags. The major factors affecting the carbonation conversion are reaction time and temperature. The reaction kinetics of the carbonation conversion can be expressed by the shrinking-core model. The measurements of the carbonated material by the SEM and XRD instruments provide evidence indicating the suitability of using the shrinking-core model in this investigation. Comparison of the results with other studies suggests that aqueous carbonation by slurry reactor is viable due to its higher mass transfer rate.

  5. Performance evaluation for carbonation of steel-making slags in a slurry reactor.

    Science.gov (United States)

    Chang, E-E; Chen, Chung-Hua; Chen, Yi-Hung; Pan, Shu-Yuan; Chiang, Pen-Chi

    2011-02-15

    CO(2) sequestration by the aqueous carbonation of steel-making slag under various operational conditions was investigated in this study. The effects of the operational conditions, including type of steel-making slag, reaction time, reaction temperature, and CO(2) flow rate, on the performance of the carbonation process were evaluated. The results indicated that the BOF slag had the highest carbonation conversion, approximately 72%, at a reaction time of 1h, an operating pressure of 101 kPa and a temperature of 60°C due to its higher BET surface area of BOF slag compared to UF, FA, and BHC slags. The major factors affecting the carbonation conversion are reaction time and temperature. The reaction kinetics of the carbonation conversion can be expressed by the shrinking-core model. The measurements of the carbonated material by the SEM and XRD instruments provide evidence indicating the suitability of using the shrinking-core model in this investigation. Comparison of the results with other studies suggests that aqueous carbonation by slurry reactor is viable due to its higher mass transfer rate. PMID:21168964

  6. Ultra-Fine Grained High Carbon Steel by Innovative Deformation

    OpenAIRE

    A.W.F. Smith, D.N. Crowther, P.J. Apps, and P.B. Prangnell

    2007-01-01

    It is well known that the refinement of grain size in metals leads to a significantimprovement in specific mechanical properties. Processing schedules have been investigated aimedat producing an homogeneous ultra-fine ferrite and spheroidised carbide aggregate microstructure in high carbon (CMn) steels (0.6-1.2wt%C), via conventional ???warm??? rolling and innovative Equal Channel Angular Extrusion (ECAE). Suitable deformation schedules were determined from dilatometry and thermo-mechanical G...

  7. Mixed structures in continuously cooled low-carbon automotive steels

    OpenAIRE

    Khalid, F.; Edmonds, D.

    1993-01-01

    Mixed microstructures have been studied in low- carbon microalloyed steels suitable for automotive applications, after continuous cooling from the hot-rolled condition. Microstructural features such as polygonal ferrite, bainitic and acicular ferrite and microphase constituent are identified using transmission electron microscopy. The influence of these mixed structures on the tensile strength, impact toughness and fracture behaviour is examined. It is found that improvements in impact toughn...

  8. Fretting damage of high carbon chromium bearing steel

    OpenAIRE

    Kuno, Masato

    1988-01-01

    This thesis consists of four sections, the fretting wear properties of high carbon chromium bearing steel; the effect of debris during fretting wear; an introduction of a new fretting wear test apparatus used in this study; and the effects of fretting damage parameters on rolling bearings. The tests were operated under unlubricated conditions. Using a crossed cylinder contact arrangement, the tests were carried out with the normal load of 3N, slip amplitude of 50µm, and frequency of 30Hz ...

  9. Analysis of corrosion products of carbon steel in wet bentonite

    International Nuclear Information System (INIS)

    As a part of evaluation of the long-term durability for the overpack containers for high-level radioactive waste, we have conducted corrosion tests for carbon steel in wet bentonite, a candidate buffer material. The corrosion rates were evaluated by weight difference of carbon steel and corrosion products were analyzed by Fourier transform infrared spectroscopy (FT-IR) and colorimetry. At 40degC, the corrosion rate of carbon steel in wet bentonite was smaller than that in pure water. At 95degC, however, the corrosion rate in wet bentonite was much higher than that in pure water. This high corrosion rate in wet bentonite at 95degC was considered to result from evaporation of moisture in bentonite in contact with the metal. This evaporation led to dryness and then to shrinkage of the bentonite, which generated ununiform contact of the metal with bentonite. Probably, this ununiform contact promoted the local corrosion. The locally corroded parts of specimen in wet bentonite at 95degC were analyzed by Fourier transform infrared microspectroscopy (micro-FT-IR), and lepidocrocite γ-FeO(OH) was found as well as goethite α-FeO(OH). In wet bentonite at 95degC, hematite α-Fe2O3 was identified by means of colorimetry. (author)

  10. The diffusion of carbon from liquid sodium into stainless steel

    International Nuclear Information System (INIS)

    A theory which describes the diffusion of carbon from liquid sodium into austenitic stainless steels is proposed. It is suggested that diffusion occurs simultaneously along two routes, i.e. the grain boundaries and the grains themselves. The grain boundaries provide a faster route than through the grains. In both routes the diffusion is accompanied by precipitation of iron/chromium carbides. The contributions of each route to the carbon concentration in the steel add together to give the observed profile. Each contribution obeys an equation of the error function type given as a solution to Fick's second law. A method of fitting such an equation to suitable curves using the minimising of sums of squares has been developed. It's application to profiles obtained in the present work has shown them to obey the above theory. The contributions from the two routes could be separated and used to evaluate effective diffusion coefficients. Most of the profiles were obtained from steel samples carburised in small sealed capsules. Constant carbon activities in sodium were ensured by the use of suitable sources, mainly couples consisting of a metal and one of its carbides or two carbides of the same metal. The profiles were mainly obtained from the metal by Glow Discharge Optical Spectroscopy. Work on samples obtained from two flowing sodium loops is reported, and are compared with other profiling techniques. (author)

  11. Laser surface alloying of sintered stainless steels with SiC powder

    Directory of Open Access Journals (Sweden)

    Z. Brytan

    2011-07-01

    Full Text Available Purpose: The goal of this study is to investigate effects of laser surface alloying with SiC powder on microstructural changes and properties of vacuum sintered austenitic X2CrNiMo17-12-2, ferritic X6Cr13 and duplex X2CrNiMo22-8-2 stainless steels.Design/methodology/approach: Surface modification of sintered stainless steels was carried out by laser surface alloying with SiC powder using high power diode laser (HPDL. The influence of laser alloying conditions, the laser beam power (between 0.7 and 2.1 kW at constant scanning rate on the width of alloyed surface layer and penetration depth were studied. The resulting microstructure in laser alloyed surface layer was examined using light and scanning electron microscopy. Phase composition was determined by the X-ray diffraction method. The microhardness results of modified surface layer were also studied.Findings: The alloyed surface layer has a fine dendritic microstructure with iron-chromium carbides precipitations. The surface layer was enriched in silicon and carbon that produced microstructural changes and resulting microhardness increase. Beside studied stainless steels the duplex one revealed highest hardening effect by laser alloying with SiC powder, where related microhardness was about 500-600 HV.Practical implications: Laser surface alloying with SiC powder can be an efficient method of surface layer hardening of sintered stainless steels and produce significant improvement of surface layer properties in terms of hardness and wear resistance.Originality/value: Application of high power diode laser can guarantee uniform heating of treated surface, thus uniform thermal cycle across processed area and uniform penetration depth of alloyed surface layer.

  12. 78 FR 64473 - Certain Hot-Rolled Carbon Steel Flat Products From the People's Republic of China: Final No...

    Science.gov (United States)

    2013-10-29

    ... (``HSLA'') steels, and the substrate for motor lamination steels. IF steels are recognized as low carbon... columbium), or both, added to stabilize carbon and nitrogen elements. HSLA steels are recognized as steels... Results of 2011-2012 Antidumping Duty Administrative Review, 78 FR 42039 (July 15, 2013)...

  13. Effect of Carbon Content in Stainless Steels on Quantity of Grinding Energy

    Directory of Open Access Journals (Sweden)

    Wójcik R.

    2014-10-01

    Full Text Available The paper presents a study of the process of grinding stainless steels with different carbon contents. Verified the size and scope of the energy which is introduced in the surface layers for different types of abrasive grains and binders. The influence of parameters in plunge grinding process was considered in studies. The energy ratio was used for this purpose, which was calculated by multiplying energy and time of grinding wheel contact with the workpiece. To investigate influence of different carbon content on the level of energy density generated during grinding process special parameter Bp have been evaluated. The grinding tests were conducted in dry grinding technique.

  14. Extraction and determination of microgram amounts of molybdenum (VI) and tungsten (VI) in carbon steel, mild steel, plain steel and Mn-Mo steel

    International Nuclear Information System (INIS)

    A method is proposed for the extraction of microgram amounts of molybdenum(VI) and tungsten(VI) from halide medium using tris(2-ethylhexyl) phosphate dissolved in toluene as an extractant. Various experimental parameters involved in the use of the method such as acid concentration, period of equilibration, nature of stripping agents and interference by diverse ions have been studied. The logD-logC plot is used to ascertain probable extractable species. The method has been applied for separation of molybdenum(VI) and tungsten(VI) in alloys like carbon steel, mild steel, plain steel and Mn-Mo steel. The analysis requires 15-20 min. (author). 9 refs., 1 tab

  15. A Preliminary Model for the Carburization of Stainless Steel at High Temperatures in Sodium Containing Carbon at Unit Activity

    International Nuclear Information System (INIS)

    The problem of mass transport of carbon due to carbon activity gradients in sodium systems where part of the circuit is constructed in stainless steel and part in ferritic steel is one of practical importance. The use of low-alloy steels in the evaporator section of secondary circuits is attractive from the cost point of view, and should give freedom from worry on stress corrosion phenomena on the water side. Loss of carbon from an unstabilized low -alloy steel would, however, modify its mechanical properties, and lead to carburization of high-temperature austenitic components of the circuit, again with possibly adverse effects on mechanical properties. No satisfactory model of the kinetics of carburization of stainless steel exists, and this paper is a preliminary attempt to provide one. It is assumed that at the surface of the specimen exposed to sodium the equilibrium level of carbon will be set by the carbon activity of the external medium, and that there will be a carbon activity gradient extending inwards to the as yet unaffected matrix, with the growth of the thickness of the carburizing zone being controlled by the diffusion of carbon down the activity gradient. Within this zone, chromium-rich carbide will tend to precipitate to bring the local level of dissolved chromium into equilibrium with the local carbon activity, as required by the composition of the carbide, and the law of mass action. A simple diffusion model is set up on this basis and, with the aid of experimental data on carbon pick-up, values for the diffusion coefficient of carbon are calculated which are in reasonable agreement with extrapolated values for carbon diffusion in chromium-free austenite. Earlier models have tacitly assumed homogeneous carbon diffusion through the affected layer and this is believed to be incorrect for reasons that are stated. (author)

  16. Calibration of mass spectrometric measurements of gas phase reactions on steel surfaces

    Science.gov (United States)

    Falk, H.; Falk, M.; Wuttke, T.

    2015-03-01

    The sampling of the surface-near gas composition using a mass spectrometer (MS-Probe) is a valuable tool within a hot dip process simulator. Since reference samples with well characterized surface coverage are usually not available, steel samples can deliver quantifiable amounts of the process relevant species H2O, CO and H2 using the decarburization reaction with water vapor. Such "artificial calibration samples" (ACS) can be used for the calibration of the MS-Probe measurements. The carbon release rate, which is governed by the diffusion law, was determined by GDOES, since the diffusion coefficients of carbon in steel samples are usually not known. The measured carbon concentration profiles in the ACS after the thermal treatment confirmed the validity of the diffusion model described in this paper. The carbon bulk concentration > 100 ppm is sufficient for the use of a steel material as ACS. The experimental results reported in this paper reveal, that with the MS-Probe the LOQ of less than one monolayer of iron oxide can be achieved.

  17. Surface reactions of tellurium on steel and zircaloy 4

    International Nuclear Information System (INIS)

    The reaction between tellurium vapours and 316 stainless steel and zircaloy 4 surfaces has been studied in the temperature range of 823-1223 K and 923-1273 K respectively. The reaction product, thickness and the intergranular attack penetration was measured for the reaction of tellurium in 316 stainless steel. In the case of zircaloy 4 reaction product was brittle and scooped out. Hence the thickness of the individual bands could not be measured. It was observed that the reaction of tellurium on 316 stainless steel and zircaloy 4 resulted in the formation of two bands in both the cases. In the case of 316 stainless steel-tellurium reaction, the outer band was rich in iron and nickel while the inner band was rich in chromium, whereas in the case of zircaloy 4-tellurium, the outer band was rich in zirconium and the inner band contained tin in addition to zirconium. Tellurium was found in both the bands. (auth.)

  18. Studies of the properties of heat treated rolled medium carbon steel

    OpenAIRE

    Daramola O. Oluyemi; Oladele Isiaka Oluwole; B.O Adewuyi

    2011-01-01

    Investigations were carried out to study critically the effects of heat treatment on the properties of rolled medium carbon steel. Representative samples of as-rolled medium carbon steel were subjected to heat treatment processes which are; Quenching, Lamellae Formation and Tempering in the following order (Q + Q + L + T), (Q + L + T) and (L + T). The steel was heated to the austenizing temperature of 830 ºC and water quenched. The quenched steel was subjected to lamellae formation by reheati...

  19. A pharmaceutical product as corrosion inhibitor for carbon steel in acidic environments.

    Science.gov (United States)

    Samide, Adriana

    2013-01-01

    A pharmaceutical product, Trimethoprim (TMP), IUPAC name: 5-(3,4,5-trimethoxybenzyl)pyrimidine-2,4-diamine was investigated, as inhibitor to prevent carbon steel corrosion in acidic environments. The study was performed using weight loss and electrochemical measurements, in temperatures ranging between 25-55°C. The surface morphology before and after corrosion of carbon steel in 1.0 M HCl solution in the presence and absence of TMP was evaluated using scanning electron microscopy (SEM). The inhibition efficiency (IE) increased with the increasing of the inhibitor concentration, reaching a maximum value of 92% at 25°C and 0.9 mM TMP, and decreased with increasing temperature. The inhibition of carbon steel corrosion by TMP can be attributed to the adsorption ability of inhibitor molecules onto the reactive sites of the metal surface. The adsorption is spontaneous and it is best described by the Langmuir isotherm. The apparent activation energy (E(a)) for the corrosion process in the absence and presence of TMP was evaluated from Arrhenius equation, to elucidate its inhibitive properties. PMID:23043337

  20. Factors influencing the surface quality of polished tool steels

    International Nuclear Information System (INIS)

    Today’s demands on surface quality of moulds for injection moulding of plastic components involve no/low defect contents and roughness levels in the nm-range for high gloss applications. Material properties as well as operating conditions influence the mould finish, and thus the final surface of moulded products. This paper focuses on how particle content and different polishing strategies influence final surface qualities of moulds. Visual estimations of polished tool steel samples were combined with non-contact 3D-surface texture analysis in order to correlate traditional assessments to more quantitative methods, and to be able to analyse the surfaces at nanometre-level. It was found that steels with a lower proportion of particles, like carbides and oxides, gave rise to smoother polished surfaces. In a comparative study of polishers from different polishing shops, it was found that while different surface preparation strategies can lead to similar final roughness, similar preparation techniques can produce high-quality surfaces from different steel grades. However, the non-contact 3D-surface texture analysis showed that not all smooth polished surfaces have desirable functional topographies for injection moulding of glossy plastic components. (paper)

  1. Effects of solution chemistry and flow on the corrosion of carbon steel in sweet production

    Energy Technology Data Exchange (ETDEWEB)

    Herce, J.A.; Wright, E.J.; Efird, K.D.; Boros, J.A.; Hailey, T.G. [Exxon Production Research Co., Houston, TX (United States)

    1995-10-01

    The corrosion rate of AISI 1018 carbon steel was measured over a range of temperatures, CO{sub 2} partial pressures, flow rates, and solution chemistry under turbulent pipe flow conditions. The combined effects of CO{sub 2} partial pressure, ionic strength, temperature, and initial bicarbonate ion concentration, i.e., solution chemistry, may be described by a single variable, pH. The effects of flow can be combined with pH to form a new variable, hydrogen ion flux, to describe the overall effect of solution chemistry and flow on the sweet corrosion of a film free carbon steel surface. Sweet corrosion rates are directly proportional to hydrogen ion flux over a wide range of temperatures and solution pH`s. Finally, the separate effects of dissolved iron and chloride ion concentration are described.

  2. 75 FR 64700 - Certain Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From Brazil: Preliminary Results of...

    Science.gov (United States)

    2010-10-20

    ...'')) steels, high strength low alloy (``HSLA'') steels, and the substrate for motor lamination steels. IF... niobium added to stabilize carbon and nitrogen elements. HSLA steels are recognized as steels with micro...-Quality Steel Products from Brazil, 64 FR 38797 (July 19, 1999); see also Final Affirmative...

  3. Diagrams of supercooled austenite transformations of low-carbon and medium-carbon TRIP-steels

    Directory of Open Access Journals (Sweden)

    A. Grajcar

    2008-07-01

    Full Text Available Purpose: The aim of the paper is to determine the influence of cooling conditions on a structure and a shape of CCT-diagrams of TRIP-aided steels.Design/methodology/approach: The diagrams of undeformed supercooled austenite transformations for low-carbon and medium-carbon steels were determined. The specimens were austenitized at a temperature of 1100°C and cooled from a temperature of 900°C with a rate in a range from 1 to 300°Cs-1. The dilatometric tests were carried out by the use of the DIL805A/D dilatometer with a LVDT-type measuring head.Findings: It was found that obtained CCT-diagrams of low-carbon and medium-carbon steels are favourable for manufacturing TRIP-type steels with multiphase structures. The steels are characterized by large ferritic and bainitic fields and a right-displaced pearlitic range. However, a ferrite fraction obtained after cooling with an optimum rate from a temperature of 900°C is low. Increasing the fraction of the α phase requires two-stage cooling after austenitizing.Research limitations/implications: To obtain the optimum ferrite fraction, it is necessary to modify a cooling course in a range of γ→α transformation. It should result in an effective utilization of the time for the transformation of austenite into the fine-grained ferrite.Practical implications: The obtained diagrams of supercooled austenite transformations can be useful in a determination of a cooling course from a finishing rolling temperature for sheets with a multiphase structure.Originality/value: The diagrams of the undeformed supercooled austenite for the low-carbon and medium-carbon steels containing Nb and Ti microadditions were obtained.

  4. Mobile ions on carbonate surfaces

    Science.gov (United States)

    Kendall, Treavor A.; Martin, Scot T.

    2005-07-01

    Surface ions move during the dissolution and growth of minerals. The present study investigates the density and the mobility of surface ions and the structure of the adsorbed water layer with changes in relative humidity (RH). The time evolution of the polarization force, which is induced by an electrically biased tip of an atomic force microscope, shows that the density and the mobility of surface ions increase with rising humidity, a finding which is consistent with increasing surface hydration. A marked change in the observations above 55% RH indicates a transition from a water layer formed by heteroepitaxial two-dimensional growth at low RH to one formed by multilayer three-dimensional growth at high RH. A comparison of the results of several rhombohedral carbonates ( viz. CaCO 3, FeCO 3, ZnCO 3, MgCO 3, and MnCO 3) shows that a long relaxation time of the polarization force at high RH is predictive of a rapid dissolution rate. This finding is rationalized by long lifetimes in terrace positions and hence greater opportunities for detachment of the ion to aqueous solution (i.e., dissolution). Our findings on the density and the mobility of surface ions therefore help to better constrain mechanistic models of hydration, ion exchange, and dissolution/growth.

  5. 76 FR 16607 - Carbon and Certain Alloy Steel Wire Rod From Mexico: Notice of Partial Rescission of Antidumping...

    Science.gov (United States)

    2011-03-24

    ... merchandise subject to this order is certain hot-rolled products of carbon steel and alloy steel, in coils, of... International Trade Administration Carbon and Certain Alloy Steel Wire Rod From Mexico: Notice of Partial... antidumping duty order on carbon and certain alloy steel wire rod from Mexico. See Antidumping...

  6. 75 FR 8650 - Carbon and Certain Alloy Steel Wire Rod from Trinidad and Tobago; Final Results of Antidumping...

    Science.gov (United States)

    2010-02-25

    ... this order is certain hot-rolled products of carbon steel and alloy steel, in coils, of approximately... International Trade Administration (A-274-804) Carbon and Certain Alloy Steel Wire Rod from Trinidad and Tobago... of the antidumping duty order on carbon and certain alloy steel wire rod from Trinidad and...

  7. 77 FR 13545 - Carbon and Certain Alloy Steel Wire Rod From Mexico: Notice of Final Results of Antidumping Duty...

    Science.gov (United States)

    2012-03-07

    ... Changed Circumstances Review: Carbon and Certain Alloy Steel Wire Rod from Mexico, 76 FR 45509 (July 29... order is certain hot-rolled products of carbon steel and alloy steel, in coils, of approximately round... International Trade Administration Carbon and Certain Alloy Steel Wire Rod From Mexico: Notice of Final...

  8. Pyrolytic carbon-coated stainless steel felt as a high-performance anode for bioelectrochemical systems.

    Science.gov (United States)

    Guo, Kun; Hidalgo, Diana; Tommasi, Tonia; Rabaey, Korneel

    2016-07-01

    Scale up of bioelectrochemical systems (BESs) requires highly conductive, biocompatible and stable electrodes. Here we present pyrolytic carbon-coated stainless steel felt (C-SS felt) as a high-performance and scalable anode. The electrode is created by generating a carbon layer on stainless steel felt (SS felt) via a multi-step deposition process involving α-d-glucose impregnation, caramelization, and pyrolysis. Physicochemical characterizations of the surface elucidate that a thin (20±5μm) and homogenous layer of polycrystalline graphitic carbon was obtained on SS felt surface after modification. The carbon coating significantly increases the biocompatibility, enabling robust electroactive biofilm formation. The C-SS felt electrodes reach current densities (jmax) of 3.65±0.14mA/cm(2) within 7days of operation, which is 11 times higher than plain SS felt electrodes (0.30±0.04mA/cm(2)). The excellent biocompatibility, high specific surface area, high conductivity, good mechanical strength, and low cost make C-SS felt a promising electrode for BESs. PMID:27058401

  9. Functional properties of laser modified surface of tool steel

    Directory of Open Access Journals (Sweden)

    M. Bonek

    2006-04-01

    Full Text Available Purpose: Investigations include alloying the surface of X40CrMoV5-1 hot-work tool steel with tungsten carbide using a high power diode laser (HPDL.Design/methodology/approach: The structural mechanism of surface layer development was determined and the effect of alloying parameters, gas protection method, and thickness of paste layer applied onto the steel surface on structure refinement and influence of these factors on the mechanical properties of surface layer was studied.Findings: The fine grained martensite structure is responsible for hardness increase of the alloyed layer. The dependence is presented of micro-hardness change on the laser beam effect on the treated surface, and especially the hardness increase in the alloyed layer. The tribological wear relationships were determined for laser treated surface layers, determining friction coefficient, mass loss, and wear trace shape developed due to the abrasive wear of the investigated surfaces. The X40CrMoV5-1 conventionally heat treated steel was used as reference material.Practical implications: Laser surface modification has the important cognitive significance and gives grounds to the practical employment of these technologies for forming the surfaces of new tools and regeneration of the used ones.Originality/value: The outcome of the research is an investigation showing the structural mechanisms accompanying laser alloying.

  10. Corrosion behavior of carbon steel in wet Na-bentonite medium

    International Nuclear Information System (INIS)

    Corrosion behaviors of carbon steel in wet Na-bentonite medium were studied. Corrosion rate of carbon steel in wet bentonite was measured to be 20 μm/yr at 25 deg C using the AC impedance technique. This value is agreed with that obtained by weight loss at 40 deg C for 1 year. The effect of bicarbonate ion on the corrosion of carbon steel in wet bentonite was also evaluated. The carbon steels in wet bentonite having 0.001, 0.01, and 0.1 M concentration of bicarbonate ion gave corrosion rates of 20, 8, and 0.2 μm/yr, respectively. Corrosion potentials of specimens were also measured and compared with the AC impedance results. Both results indicated that bicarbonate ion could effectively reduce the corrosion rate of carbon steels in bentonite due to the formation of protective layer on the carbon steel. (author)

  11. Effect of carbon content on the mechanical properties of 10Cr-5W ferritic steels

    International Nuclear Information System (INIS)

    The effect of carbon content on the microstructures, the tensile strength, creep strength and fracture toughness of 10Cr-5W ferritic steels containing from 0.02 to 0.13 mass% C is investigated. The low carbon steels possess the higher Ms temperature than the high carbon steels, so that the packet size of the martensite structure is larger in the low carbon steels. Both the FATT (fracture appearance transition temperature) and the USE (upper shelf energy) increase with decreasing carbon content. This means the decrease of toughness and the increase of ductility with decreasing carbon content. Fine precipitates of the Laves phase are observed in the martensite lath in all experimental steels after quality heat treatment. The tensile strength measured at 873 K has a tendency to increase with decreasing C content. But a certain amount of C is needed even in 5 W ferritic steels to keep the longer creep-rupture life under the lower stress level. (orig.)

  12. Sodium phthalamates as corrosion inhibitors for carbon steel in aqueous hydrochloric acid solution

    International Nuclear Information System (INIS)

    Highlights: → N-Alkyl-sodium phthalamates as corrosion inhibitors for industry in acidic medium. → Compounds behaved as mixed type inhibitors and followed Langmuir adsorption isotherm. → Efficiencies were proportional to aliphatic chain length and inhibitor concentration. → Iron complexes and chelates with phthalamates contributed to carbon steel protection. - Abstract: Three compounds of N-alkyl-sodium phthalamates were synthesized and tested as corrosion inhibitors for carbon steel in 0.5 M aqueous hydrochloric acid. Tests showed that inhibitor efficiencies were related to aliphatic chain length and dependent on concentration. N-1-n-tetradecyl-sodium phthalamate displayed moderate efficiency against uniform corrosion, 42-86% at 25 deg. C and 25-60% at 40 oC. Tests indicated that compounds behave as mixed type inhibitors where molecular adsorption on steel followed Langmuir isotherm, whereas thermodynamic suggested that a physisorption process occurred. XPS analysis confirmed film formation on surface, where Fe+2 complexes and Fe+2 chelates with phthalamates prevented steel from further corrosion.

  13. HYDROTHERMALLY SELF-ADVANCING HYBRID COATINGS FOR MITIGATING CORROSION OF CARBON STEEL.

    Energy Technology Data Exchange (ETDEWEB)

    SUGAMA, T.

    2006-11-22

    Hydrothermally self-advancing hybrid coatings were prepared by blending two starting materials, water-borne styrene acrylic latex (SAL) as the matrix and calcium aluminate cement (CAC) as the hydraulic filler, and then their usefulness was evaluated as the room temperature curable anti-corrosion coatings for carbon steel in CO{sub 2}-laden geothermal environments at 250 C. The following two major factors supported the self-improving mechanisms of the coating during its exposure in an autoclave: First was the formation of a high temperature stable polymer structure of Ca-complexed carboxylate groups containing SAL (Ca-CCG-SAL) due to hydrothermal reactions between SAL and CAC; second was the growth with continuing exposure time of crystalline calcite and boehmite phases coexisting with Ca-CCG-SAL. These two factors promoted the conversion of the porous microstructure in the non-autoclaved coating into a densified one after 7 days exposure. The densified microstructure not only considerably reduced the conductivity of corrosive ionic electrolytes through the coatings' layers, but also contributed to the excellent adherence of the coating to underlying steel' s surface that, in turn, retarded the cathodic oxygen reduction reaction at the corrosion site of steel. Such characteristics including the minimum uptake of corrosive electrolytes by the coating and the retardation of the cathodic corrosion reaction played an important role in inhibiting the corrosion of carbon steel in geothermal environments.

  14. Accelerated carbonation of steel slags in a landfill cover construction

    International Nuclear Information System (INIS)

    Steel slags from high-alloyed tool steel production were used in a full scale cover construction of a municipal solid waste (MSW) landfill. In order to study the long-term stability of the steel slags within the final cover, a laboratory experiment was performed. The effect on the ageing process, due to i.e. carbonation, exerted by five different factors resembling both the material characteristics and the environmental conditions is investigated. Leaching behaviour, acid neutralization capacity and mineralogy (evaluated by means of X-ray diffraction, XRD, and thermogravimetry/differential thermal analysis, TG/DTA) are tested after different periods of ageing under different conditions. Samples aged for 3 and 10 months were evaluated in this paper. Multivariate data analysis was used for data evaluation. The results indicate that among the investigated factors, ageing time and carbon dioxide content of the atmosphere were able to exert the most relevant effect. However, further investigations are required in order to clarify the role of the temperature.

  15. Characterization of Bainitic Microstrucutres in Low Carbon Hsla Steels

    Science.gov (United States)

    Kang, Ju Seok; Park, Chan Gyung

    The austenite phase of low carbon steels can be transformed to various bainitic microstructures such as granular bainite, acicular ferrite and bainitic ferrite during continuous cooling process. In the present study site-specific transmission electron microscope (TEM) specimens were prepared by using focused ion beam (FIB) to identify the bainitic microstructure in low carbon high strength low alloy (HSLA) steels clearly. Granular bainite was composed of fine subgrains and 2nd phase constituents like M/A or pearlite located at grain and/or subgrain boundaries. Acicular ferrite was identified as an aggregate of randomly orientated needle-shaped grains. The high angle relations among acicular ferrite grains were thought to be caused by intra-granular nucleation, which could be occur under the high cooling rate condition. Bainitic ferrite revealed uniform and parallel lath structure within the packet. In some case, however, the parallel lathes showed high angle relations due to packet overlapping during grow of bainitic ferrite, resulting in high toughness properties in bainitic ferrite based steels.

  16. Fatigue crack growth rate studies on pipes and pipe welds made of austenitic stainless steel and carbon steel

    International Nuclear Information System (INIS)

    The objective of the present study is to understand the fatigue crack growth behavior in austenitic stainless steel and carbon steel pipes and pipe welds by carrying out analysis/predictions and experiments. The Paris law has been used for the prediction of fatigue crack growth life. To carry out the analysis, Paris constants have been determined for pipe (base) and pipe weld materials by using Compact Tension (CT)/Three Point Bend (TPB) specimens machined from the actual pipe/pipe weld. Analyses have been carried out to predict the fatigue crack growth life of pipes/pipe welds having part through cracks on the outer surface. In the analyses, Stress Intensity Factors (K) have been evaluated through two different schemes. The first scheme considers the 'K' evaluations at two points of the crack front i.e. maximum crack depth and crack tip at the outer surface. The second scheme accounts for the area averaged root mean square stress intensity factor (KRMS) at deepest and surface points. In order to validate the analytical procedure/results, experiments have been carried out on full scale pipe and pipe welds with part through circumferential crack. Fatigue crack growth life evaluated using both schemes have been compared with experimental results. Use of stress intensity factor (KRMS) evaluated using second scheme gives better fatigue crack growth life prediction compared to that of first scheme. (author)

  17. Corrosion-resistant Foamed Cements for Carbon Steels

    Energy Technology Data Exchange (ETDEWEB)

    Sugama T.; Gill, S.; Pyatina, T., Muraca, A.; Keese, R.; Khan, A.; Bour, D.

    2012-12-01

    The cementitious material consisting of Secar #80, Class F fly ash, and sodium silicate designed as an alternative thermal-shock resistant cement for the Enhanced Geothermal System (EGS) wells was treated with cocamidopropyl dimethylamine oxide-based compound as foaming agent (FA) to prepare numerous air bubble-dispersed low density cement slurries of and #61603;1.3 g/cm3. Then, the foamed slurry was modified with acrylic emulsion (AE) as corrosion inhibitor. We detailed the positive effects of the acrylic polymer (AP) in this emulsion on the five different properties of the foamed cement: 1) The hydrothermal stability of the AP in 200 and #61616;C-autoclaved cements; 2) the hydrolysis-hydration reactions of the slurry at 85 and #61616;C; 3) the composition of crystalline phases assembled and the microstructure developed in autoclaved cements; 4) the mechanical behaviors of the autoclaved cements; and, 5) the corrosion mitigation of carbon steel (CS) by the polymer. For the first property, the hydrothermal-catalyzed acid-base interactions between the AP and cement resulted in Ca-or Na-complexed carboxylate derivatives, which led to the improvement of thermal stability of the AP. This interaction also stimulated the cement hydration reactions, enhancing the total heat evolved during cement’s curing. Addition of AP did not alter any of the crystalline phase compositions responsible for the strength of the cement. Furthermore, the AP-modified cement developed the porous microstructure with numerous defect-free cavities of disconnected voids. These effects together contributed to the improvement of compressive-strength and –toughness of the cured cement. AP modification of the cement also offered an improved protection of CS against brine-caused corrosion. There were three major factors governing the corrosion protection: 1) Reducing the extents of infiltration and transportation of corrosive electrolytes through the cement layer deposited on the underlying CS

  18. Corrosion Inhibiting Mechanism of Nitrite Ion on the Passivation of Carbon Steel and Ductile Cast Iron for Nuclear Power Plants

    Directory of Open Access Journals (Sweden)

    K. T. Kim

    2015-01-01

    Full Text Available While NaNO2 addition can greatly inhibit the corrosion of carbon steel and ductile cast iron, in order to improve the similar corrosion resistance, ca. 100 times more NaNO2 addition is needed for ductile cast iron compared to carbon steel. A corrosion and inhibition mechanism is proposed whereby NO2- ion is added to oxidize. The NO2- ion can be reduced to nitrogen compounds and these compounds may be absorbed on the surface of graphite. Therefore, since nitrite ion needs to oxidize the surface of matrix and needs to passivate the galvanic corroded area and since it is absorbed on the surface of graphite, a greater amount of corrosion inhibitor needs to be added to ductile cast iron compared to carbon steel. The passive film of carbon steel and ductile cast iron, formed by NaNO2 addition showed N-type semiconductive properties and its resistance, is increased; the passive current density is thus decreased and the corrosion rate is then lowered. In addition, the film is mainly composed of iron oxide due to the oxidation by NO2- ion; however, regardless of the alloys, nitrogen compounds (not nitrite were detected at the outermost surface but were not incorporated in the inner oxide.

  19. Formation of the self-assembled structures by the ultrasonic cavitation erosion-corrosion effect on carbon steel

    Directory of Open Access Journals (Sweden)

    Dayun Yan

    2015-11-01

    Full Text Available The cavitation erosion-corrosion effect on the metal surface always forms irregular oxide structures. In this study, we reported the formation of regular self-assembled structures of amorphous nanoparticles around the cavitation erosion pits on carbon steel upon the ultrasonic cavitation in methylene blue solution. Each self-assembled structure was composed of linearly aligned nanoparticles of about 100 nm. The formation of self-assembled structures might be due to the combined effect of corrosion, specific sonochemical reaction in methylene blue solution, and the magnetic domain structures on the carbon steel.

  20. Conversion electron Moessbauer study of low carbon steel polarized in aqueous sulfate solution containing sulfite in low concentration

    International Nuclear Information System (INIS)

    The passivation of low carbon steel was studied in aqueous solution of 0.5 M Na2SO4+0.001 M NaHSO3 at pH=3.5 and 6.5. The found major components at pH=3.5 were: γ-FeOOH and Fe3C, and also FeSO4.H2O could be identified on the surface of the low carbon steel as a minor component. At pH=6.5, the passive film contained only amorphous iron(III)-oxide or oxyhydroxide. (orig.)

  1. Acid neutralisation capacity of accelerated carbonated stainless steel slag.

    Science.gov (United States)

    Johnson, D C; MacLeod, C L; Hills, C D

    2003-05-01

    The acid neutralisation capacity test is widely used to assess the long-term performance of waste materials prior to disposal. Samples of fixed mass are exposed to increasing additions of nitric add in sealed containers and the resultant pH is plotted as a titration curve. In this work, the add neutralisation capacity test was used in the assessment of an accelerated carbonated stainless steel slag. Difficulties arose in applying the test procedure to this material. This was largely because of the raised pressure from significant volumes of released carbon dioxide trapped in the sealed sample containers, causing an alteration to leachate pH values. Consequently, the add neutralisation capacity test was modified to enable testing of samples in equilibrium with the atmosphere. No adverse effects on the results from testing of a carbonate free material were recorded. PMID:12803247

  2. Microbiological Corrosion in Low Carbon Steels

    Directory of Open Access Journals (Sweden)

    O. Medina–Custodio

    2009-01-01

    Full Text Available The Microbiologically Induced Corrosion affects several industries, such as oil industry where it is estimated that 20% to 30% pipes failures are related with microorganism . The chemical reactions generate ions transfer, this validate the use of electrochemical techniques for its analysis. Coupons submerged in a nutritional medium with presence and absence of three different microorganisms during two periods, 48 hours and 28 days we restudied. Polarization resistance (Rp and Electrochemical Impedance Spectroscopy (EIS techniques we re applied to determine the corrosivity of the systems. The results show a greater corrosive effect of abiotic system, this indicates a microorganisms protection effect to the metal, opposite to the first hypothesis. This result was ratified observing surfaces coupons by using Scanning Electron Microscopy (SEM technique. A possible mechanism based on Evans – Tafel graph is proposed to explain inhibitor microorganism effect.

  3. Absorbed films containing tetrazole on steel surface. 2. Structural features

    International Nuclear Information System (INIS)

    By the method of X-ray electron spectroscopy, AFM the mechanism of formation and structural features of the protective films containing tetrazole is investigated. Continuous film (thickness is about 80 A) of polymeric complex reinforced by Fe2O3 is formed on the steel surface by idsorbtion from corrosion-active solution. 11 refs.; 4 figs

  4. Adsorbed films containing tetrazole on steel surface. 1. Molecular structure

    International Nuclear Information System (INIS)

    By the method of IR- and X-ray electron spectroscopy the molecular structure of the compound formed on steel during exposure to aqueous corrosion - active solution containing tetrazole (tet) is investigated. Most possibility tet act as bridging bidentate ligand form surface complex [Fe(tet)2(H2O)]m which is network polymeric structure. 29 refs.; 4 figs

  5. Research on Welding Test of Grey Cast Iron and Low-Carbon Steel

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    Grey cast iron's welding itself is a complex proble m.So proper welding materials must be selected,complex welding techniques such as preheating before weldingslow cooling after welding etc,should be taken. However the carbon component in low-carbon steel is comparatively low,the carbo n of welded joint will diffuse to the low-carbon steel when it is welded with gr ey cast iron,which will cause the component of carbon greatly increased at the low-carbon steel side in HAZ,high carbon martensite and cracks ...

  6. Mechanical properties of high manganese non-magnetic steel and carbon steel welded butt joints. 1. Investigation for applying dissimilar materials to steel structures

    International Nuclear Information System (INIS)

    Mechanical properties of the dissimilar materials welded butt joints between high manganese non-magnetic steels and carbon steels (referred to as DMW joints) were investigated for applying to steel structures. The SS400 is used as the carbon steel. The DMW joints, in which weld defects such as an incomplete penetration, blowhole and crack were not found, were shown to be of good quality. The tensile strength in the DMW joints was 10 (%) higher than that of the carbon steel. In the bend tests, the DMW joints showed good ductility, without cracks. The Charpy absorbed energy at 0 (degC) of the DMW joints was over 120 (J) at the bond where it seems to be the lowest. Significant hardening or softening was not detected in the heat affected zone. (author)

  7. The Effect of Surface Finish on Low-Temperature Acetylene-Based Carburization of 316L Austenitic Stainless Steel

    Science.gov (United States)

    Ge, Yindong; Ernst, Frank; Kahn, Harold; Heuer, Arthur H.

    2014-12-01

    We observed a strong influence of surface finish on the efficacy of low-temperature acetylene-based carburization of AISI 316L austenitic stainless steel. Steel coupons were prepared with different surface finishes prior to carburization, from P400 SiC grit paper to 1- µm-diameter-diamond-paste. The samples with the finer surface finish developed a thicker "case" (a carbon-rich hardened surface layer) and a larger surface carbon concentration. Transmission electron microscopy revealed that the differences arose mainly from the nature of the deformation-induced disturbed layer on the steel surface. A thick (>400 nm) disturbed layer consisting of nano-crystalline grains (≈10 nm diameter) inhibits acetylene-based carburization. The experimental observations can be explained by assuming that during machining or coarse polishing, the surface oxide layer is broken up and becomes incorporated into the deformation-induced disturbed layer. The incorporated oxide-rich films retard or completely prevent the ingress of carbon into the stainless steel.

  8. Novel quaternary ammonium hydroxide cationic surfactants as corrosion inhibitors for carbon steel and as biocides for sulfate reducing bacteria (SRB)

    International Nuclear Information System (INIS)

    A series of alkyl dimethylisopropylammonium hydroxide cationic surfactants (DEDIAOH, DODIAOH and HEDIAOH) was synthesized and characterized. The surface properties such as the critical micelle concentration (CMC), the effectiveness of surface tension reduction (ΠCMC), surface excess concentration (Γmax) and surface area per molecule (Amin) have been determined by means of surface tension measurements. The degree of counter ion dissociation (β) and the free energy of micellization (ΔGmic) were calculated. The corrosion inhibition of the synthesized cationic surfactants on carbon steel surface in 1 M HCl solution was investigated. For this purpose, a series of techniques such as gravimetric measurement, potentiodynamic polarization and scanning electron microscope (SEM) were used. The values of activation energy for carbon steel corrosion and the thermodynamic parameters such as adsorption equilibrium constant (Kads), free energy of adsorption (ΔGadso), adsorption heat (ΔHadso) and adsorption entropy (ΔSadso) values were evaluated. Results showed that HEDIAOH had better inhibition effect than DEDIAOH and DODIAOH of the corrosion of carbon steel in 1 M HCl solution and inhibition efficiency is higher than 96% after 24 h at 1 x 10-2 M concentration of the inhibitor. The inhibition efficiency is discussed in terms of strong adsorption of the inhibitor molecules on the metal surface and formation of a protective film. Scanning electron microscope (SEM) showed a good surface coverage on the metal surface. The Biological activity was examined against sulfate reducing bacteria (SRB) by dilution method.

  9. Extracellular Electron Transfer Is a Bottleneck in the Microbiologically Influenced Corrosion of C1018 Carbon Steel by the Biofilm of Sulfate-Reducing Bacterium Desulfovibrio vulgaris.

    Directory of Open Access Journals (Sweden)

    Huabing Li

    Full Text Available Carbon steels are widely used in the oil and gas industry from downhole tubing to transport trunk lines. Microbes form biofilms, some of which cause the so-called microbiologically influenced corrosion (MIC of carbon steels. MIC by sulfate reducing bacteria (SRB is often a leading cause in MIC failures. Electrogenic SRB sessile cells harvest extracellular electrons from elemental iron oxidation for energy production in their metabolism. A previous study suggested that electron mediators riboflavin and flavin adenine dinucleotide (FAD both accelerated the MIC of 304 stainless steel by the Desulfovibrio vulgaris biofilm that is a corrosive SRB biofilm. Compared with stainless steels, carbon steels are usually far more prone to SRB attacks because SRB biofilms form much denser biofilms on carbon steel surfaces with a sessile cell density that is two orders of magnitude higher. In this work, C1018 carbon steel coupons were used in tests of MIC by D. vulgaris with and without an electron mediator. Experimental weight loss and pit depth data conclusively confirmed that both riboflavin and FAD were able to accelerate D. vulgaris attack against the carbon steel considerably. It has important implications in MIC failure analysis and MIC mitigation in the oil and gas industry.

  10. Formation of Diffusion Layers by Anode Plasma Electrolytic Nitrocarburizing of Low-Carbon Steel

    Science.gov (United States)

    Kusmanov, S. A.; Kusmanova, Yu. V.; Naumov, A. R.; Belkin, P. N.

    2015-08-01

    The structure of the low-carbon steel after plasma electrolytic nitrocarburizing in the electrolyte containing acetonitrile was investigated. The cross-sectional microstructure, composition, and phase constituents of a modified layer under different processing conditions were characterized. It is shown that the electrolyte that contained ammonium chloride and acetonitrile provides the saturation of steel with nitrogen and carbon and the formation of the Fe4N and FeN0.05 nitrides, Fe4C carbide and other phases. The nitrogen diffusion decreases the austenitization temperature and results in the formation of martensite after the sample cooling in the electrolyte. The formation of a carbon and nitrogen source in a vapor-gas envelope (VGE) is investigated. The proposed mechanism includes evaporation of acetonitrile in the VGE, its adsorption on an anode with the following thermal decomposition, and also the acetonitrile reduction to amine with subsequent hydrolysis to ethanol that is determined with the use of chromatographic method. The aqueous solution that contained 10 wt.% NH4Cl and 10 wt.% CH3CN allows one to obtain the nitrocarburized layer with the thickness of 0.22 mm and microhardness up to 740 HV during 10 min at 850 °C. This treatment regime leads to the decrease in the surface roughness of steel R a from 1.01 μm to 0.17 μm.

  11. Cyclic deformation characteristics of carbon steel pipe with local thin area. Effect of internal pressure

    International Nuclear Information System (INIS)

    Fitness-For-Service (FFS) assessment is a quantitative engineering approach that is used to determine the equipment with a flaw or damage is fit to continue operation. It can be used to make run-repair-replace decisions to help determine if pressured equipment containing flaw can continue to operate safety for some desired future period. This paper provides a FFS assessment method on carbon steel pipe which contained a LTA (Local Thin Area) against seismic load and internal pressure load by FEM (Finite Element Method) analysis. Abaqus Ver. 6.14, which provides the combined isotropic/kinematic hardening model, is used to simulate the LTA contained carbon steel pipe against seismic load and internal pressure load. Material parameters in the hardening model are identified by a symmetric strain cycle experiment based on ASTM E606. Isotropic hardening component is introduced by specifying the equivalent stress defining the size of the yield surface, as a tabular function of the equivalent plastic strain. Kinematic hardening component is obtained from the stabilized cycle of a specimen that is subjected to symmetric stain cycles. The authors calculated up to 100 cycles on carbon steel pipe which contained a Local Thin Area against seismic load and internal pressure at room temperature. The results comparison between FEM analysis and experiment shows that delta-strain for one cycle and number of cycles to failure is predicted accurately. Safety margin of ratcheting assessment also was discussed in this paper. (author)

  12. Synthesis of bolaamphiphile surfactants and their inhibitive effect on carbon steel corrosion in hydrochloric acid medium

    International Nuclear Information System (INIS)

    Corrosion inhibition by surfactant molecules is related to the surfactant's ability to aggregate at interfaces and in solution. In this work some new triazole bolaamphiphiles in the series of 1,n-bis(1,2,4-triazolyl)alkane where n=10, 12 have been synthesized. The purity of surfactants synthesized was checked by rutinary methodologies (IR, 1H NMR, 13C NMR, mass spectra and elemental analysis). The aggregation of 1,n-bis(1,2,4-triazolyl)alkane have been determined by surface tension at the air-HCl 1 M interface. The inhibiting action of these compounds towards the corrosion of carbon steel in 1 M HCl solution was investigated using gravimetric, potentiodynamic and electrochemical impedance spectroscopy measurements. Polarization data indicate that these compounds act as very good cathodic inhibitors for carbon steel in 1 M HCl. The values of the transfer resistance, obtained from impedance plots of carbon steel, increase by increasing product concentration. From all measurements carried out, the variation of the inhibition efficiency versus concentration shows the same trend. The electrochemical study shows that DTC12 is the best inhibitor and its efficiency increases with concentration and the highest value obtained is around 94%

  13. Mechanical Properties and Corrosion Behavior of Low Carbon Steel Weldments

    Directory of Open Access Journals (Sweden)

    Mohamed Mahdy

    2013-01-01

    Full Text Available This research involves studying the mechanical properties and corrosion behavior of “low carbon steel” (0.077wt% C before and after welding using Arc, MIG and TIG welding. The mechanical properties include testing of microhardness, tensile strength, the results indicate that microhardness of TIG, MIG welding is more than arc welding, while tensile strength in arc welding more than TIG and MIG.The corrosion behavior of low carbon weldments was performed by potentiostat at scan rate 3mV.sec-1 in 3.5% NaCl to show the polarization resistance and calculate the corrosion rate from data of linear polarization by “Tafel extrapolation method”. The results indicate that the TIG welding increase the corrosion current density and anodic Tafel slop, while decrease the polarization resistance compared with unwelded low carbon steel. Cyclic polarization were measured to show resistance of specimens to pitting corrosion and to calculate the forward and reveres potentials. The results show shifting the forward, reverse and pitting potentials toward active direction for weldments samples compared with unwelded sample.

  14. Welded, sandblasted, stainless steel corrugated bars in non-carbonated and carbonated mortars: A 9-year corrosion study

    OpenAIRE

    Bautista, A.; Paredes, E. C.; Álvarez, S. M.; Velasco, F.

    2016-01-01

    Three different stainless steel corrugated grades (UNS S20430, S30403 and S32205) were similar welded to stainless steel bars with the same composition and dissimilar welded to carbon steel (CS). After cleaning the welding oxides by sandblasting, the reinforcements were embedded in mortar with chlorides and some of the samples were carbonated. Corrosion activity was monitored using corrosion potential (Ecorr) and electrochemical impedance spectroscopy (EIS). After 8 years of exposure, the sam...

  15. Non-vacuum electron-beam carburizing and surface hardening of mild steel

    Energy Technology Data Exchange (ETDEWEB)

    Bataev, I.A., E-mail: ivanbataev@ngs.ru [Novosibirsk State Technical University, K. Marks 20, 630092 Novosibirsk (Russian Federation); Golkovskii, M.G., E-mail: M.G.Golkovski@inp.nsk.su [Budker Institute of Nuclear Physics SB RAS, Lavrentieva Prospect 11, 630090 Novosibirsk (Russian Federation); Losinskaya, A.A., E-mail: anna.losinskaya@mail.ru [Novosibirsk State Technical University, K. Marks 20, 630092 Novosibirsk (Russian Federation); Bataev, A.A., E-mail: bataev@adm.nstu.ru [Novosibirsk State Technical University, K. Marks 20, 630092 Novosibirsk (Russian Federation); Popelyukh, A.I., E-mail: aip13@mail.ru [Novosibirsk State Technical University, K. Marks 20, 630092 Novosibirsk (Russian Federation); Hassel, T., E-mail: hassel@iw.uni-hannover.de [Leibniz University, Welfengarten 1, 30167 Hannover (Germany); Golovin, D.D., E-mail: ddgolovin@yandex.ru [Novosibirsk State Technical University, K. Marks 20, 630092 Novosibirsk (Russian Federation)

    2014-12-15

    Highlights: • Steel specimens were carburized by non-vacuum electron-beam cladding. • The depth of the clad layers reached 2.6 mm. • The cladding rate was 1.8 m{sup 2}/h, the quenching rate 12.6 m{sup 2}/h. • The microhardness of the quenched and tempered layers reached 8 GPa. - Abstract: In this paper, we study the structure, microhardness, and tribological properties of surface layers of mild (0.19% C) steel, which was formed by electron-beam cladding with an iron–graphite powder mixture followed by quenching and tempering. A 1.4 MeV electron beam that was extracted into air was used. Cladding of steel with the iron–graphite mixture at a beam current of 24 and 26 mA formed a hypoeutectic cast iron layer (2.19% C) and a hypereutectoid steel (1.57% C) layer, which were 2.0 and 2.6 mm thick, respectively. The microhardness of the surface-quenched and tempered steel and cast iron layers was 7 and 8 GPa, respectively. Electron-beam quenching of the surface layers of hypoeutectic cast iron was accompanied with multiple cracking. During the quenching of the 1.57% C steel layer, crack formation was not observed. In friction tests against fixed and loose abrasive particles, the surface layers of hypereutectoid steel and hypoeutectic cast iron that were produced by electron-beam cladding and quenching had lower wear rates than mild steel after pack carburizing, quenching, and tempering. In the sliding wear tests, the cast iron clad layer, which was subjected to electron-beam quenching and tempering, exhibited the highest wear resistance. Electron-beam treatment can be used to harden local areas of large workpieces. It is reasonable to treat clad layers of high-carbon steel with electron-beam quenching and tempering. To prevent multiple cracking, white cast iron layers should not be quenched.

  16. Fatigue testing of steel pipes repaired with carbon/epoxy composites

    Energy Technology Data Exchange (ETDEWEB)

    Wilson, Jeffrey M.; Kessler, Michael R. [University of Tulsa, OK (United States). Dept. of Mechanical Engineering; Walker, Roger H.; Duell, Joshua M. [Citadel Technologies (CTI Services LLC), Tulsa, OK (United States); Kadakia, Dixit; Sousa, Nuno [T.D. Williamson, Inc., Tulsa, OK (United States)

    2005-07-01

    Fatigue tests were performed on pressure vessels to determine the effectiveness of repairs made using a carbon/epoxy composite material system. The carbon/epoxy system is intended to repair externally damaged or corroded steel pipe where blunt defects are present. 6.0 inch (15.2 cm) nominal diameter by 5.0 feet (1.52 m) long pressure vessels were constructed from A-106 Grade B steel for test purposes. Defects were machined into the outer surface of each vessel to determine limitations of the carbon/epoxy repair system. Two test plans were used in this work. The vessels of the first test plan contained relatively sharp defects and were subjected to internal pressure fluctuations between 13 and 113% of MAOP. The vessels of the second test plan contained more blunt-like defects and were cyclically pressurized from 55 to 100% of the pipe MAOP. Results indicate there is substantial increase in the performance of pipes repaired with the carbon/epoxy composite compared to those with no repairs. At the conclusion of the cyclical pressurization, the pipes with the carbon/epoxy repair were pressurized monotonically until rupture occurred. From the second test plan, the monotonic rupture data after fatigue showed no degradation in failure pressures compared with rupture data of non-fatigued vessels. (author)

  17. The surface modification of stainless steel and the correlation between the surface properties and protein adsorption.

    Science.gov (United States)

    Kang, Chan-Koo; Lee, Yoon-Sik

    2007-07-01

    Protein adsorption on a biomaterial surface is of great importance as it usually induces unfavorable biological cascades, with the result that much surface modification research has had to be performed in an effort to prevent this. In this study, we developed surface modification methods for stainless steel, which is a representative metal for biomedical device. The stainless steels were first smoothened to different extents by electropolishing, in order to obtain a rough or smooth surface. On these two kinds of substrates, we introduced epoxide groups to the metal surface by silanization with 3-glycidoxypropyltrimethoxysilane (GPTS). Then, various polymers such as poly(ethylene glycol) (PEG), poly(tetrahydrofuran glycol) (PTG), poly(propylene glycol) (PPG) and poly(dimethylsiloxane) (PDMS) were grafted on the silanized stainless steels. Each surface modification step was confirmed by various analytical methods. Contact angle measurement revealed that the surface hydrophilicity was controllable by polymer grafting. Root-mean-square (RMS) data of atomic force microscopy showed that surface roughness was dramatically changed by electropolishing. Based on these results, the correlation between surface properties and protein adsorption was investigated. In the protein adsorption study, we observed that all of the polymer-grafted stainless steels exhibited lower protein adsorption, when compared with bare stainless steel. Moreover, a hydrophilic and smooth surface was found to be the best of choice for decreasing the protein adsorption. PMID:17277988

  18. Superplastic solid state welding steel and copper alloy based on laser quenching of steel surface

    Institute of Scientific and Technical Information of China (English)

    ZHANG Ke-ke; HAN Cai-xia; QUAN Shu-li; CHENG Guang-hui; YANG Jie; YANG Yun-lin

    2005-01-01

    Based on the feasibility of isothermal superplastic solid state welding of steel and copper alloy, the welded surface of steel surface was ultra-fined through laser quenching, and then the welding process tests between different base metals of 40Cr and QCr0.5 were made under the condition of non vacuum and non shield gas. The experimental results show that, with the sample surface of steel after laser quenching and that of copper alloy carefully cleaned, and under the pre-pressed stress of 56.6 -84.9 MPa, at the welding temperature of 750 -800 ℃ and at initial strain rate of (2.5 - 7.5) × 10-4 s-1 , the solid state welding can be finished in 120 - 180 s so that the strength of the joint is up to that of QCr0.5 base metal and the expansion rate of the joint does not exceed 6%. The plastic deformation of the joint was further analysed. The superplastic deformation of the copper alloy occurs in welding process and the deformation of steel are little.

  19. In situ synchrotron X-ray diffraction study of surface scale formation during CO{sub 2} corrosion of carbon steel at temperatures up to 90 {sup o}C

    Energy Technology Data Exchange (ETDEWEB)

    Ingham, B., E-mail: b.ingham@irl.cri.n [Industrial Research Limited, PO Box 31-310, Lower Hutt 5045 (New Zealand); Ko, M. [Quest Integrity Group, PO Box 38-096, Lower Hutt 5045 (New Zealand); Kear, G. [Electrochemical Engineering Laboratory, Energy Technology Research Group, University of Southampton, Southampton SO17 1B (United Kingdom); Kappen, P. [Centre for Materials and Surface Science, Department of Physics, La Trobe University, Bundoora, VIC 3086 (Australia); Laycock, N. [Quest Integrity Group, PO Box 38-096, Lower Hutt 5045 (New Zealand); Kimpton, J.A. [Australian Synchrotron, 800 Blackburn Road, Clayton, VIC 3168 (Australia); Williams, D.E. [MacDiarmid Institute for Advanced Materials and Nanotechnology, Department of Chemistry, University of Auckland, Private Bag 92019, Auckland, 1022 (New Zealand)

    2010-09-15

    In situ synchrotron X-ray diffraction was used to follow the formation of corrosion product scales on carbon steel in CO{sub 2} saturated brine at temperatures from 40 to 90 {sup o}C. The corrosion process was accelerated by applying a small anodic current, and in selected tests a scale inhibitor, amino trimethylene phosphonic acid (ATMPA), was added. Siderite was identified as the major phase in the scale formed in all conditions. With increasing temperature, the scale formation rate increased, while the scale thickness and crystallite size decreased. Above 60 {sup o}C, the scale became increasingly protective. The scale thickness and crystallite size decreased with increasing ATMPA concentration.

  20. Three-dimensional analysis of mesoscale deformation phenomena in welded low-carbon steel

    International Nuclear Information System (INIS)

    Highlights: → Mesoscale deformation phenomena in welded low-carbon steel specimens are analysed numerically. → A polycrystalline microstructure is introduced in calculations explicitly. → A double-limit yield criterion is used to describe Lueders band propagation. → Several kinds of interfaces are found to be responsible for different degrees of stress concentration at the mesoscale level. → Cracks are expected to occur on the surface under tension and in the bulk under compression. - Abstract: A three-dimensional numerical analysis of the mesoscale deformation behavior of welded low-carbon steel specimens is performed. A weld-affected polycrystalline microstructure is designed to reproduce gradual changes of the grain size throughout the base metal and heat-affected zone regions. A mathematical model based on a double-limit yield criterion is used to describe Lueders band propagation characteristic of this type of steel. The effects of the free surface, grain boundaries and interfaces between the fusion zone and the heat-affected zone, and between the heat-affected zone and the base metal are discussed.

  1. Corrosion of carbon steel in sodium methanoate solutions

    International Nuclear Information System (INIS)

    The behaviour of steel electrodes in sodium methanoate solutions was studied by coupling electrochemical techniques (voltammetry, OCP vs. time) with in situ micro-Raman spectroscopy analyses of the corrosion products. The polarisation curves depended strongly on the methanoate concentration. For the smallest concentration (10-3 mol L-1), the current density increased regularly with the applied potential. So the behaviour of the electrode was typical of an active material. In contrast, for the largest concentration (10-1 mol L-1), the curves obtained were typical of a passive material. Methanoate ions favoured growth and stability of a passive oxide film more likely by adsorbing on its surface. The polarisation curve obtained for the intermediate concentration (10-2 mol L-1) was unusual and testified of an imperfect passivation of the steel surface. Finally, steel electrodes were left at the open circuit potential in the methanoate solutions. In any case, the passivity was rapidly lost and a general corrosion of the surface took place. In situ Raman spectroscopy analyses at the early stage of the corrosion process demonstrated that the first product to form was a green rust, GR(HCOO-). It was oxidised later into γ-FeOOH (lepidocrocite) by dissolved O2. The process is then typical of what is usually observed in neutral or alkaline media, whatever the anions present and responsible of the GR formation. A new and detailed characterisation of GR(HCOO-) by X-ray diffraction was performed and a crystal structure is proposed.

  2. Microhardness tests of stainless steel 52100 implanted with nitrogen and carbon dioxide

    CERN Document Server

    Mardanian, M; Taheri, Z

    2003-01-01

    In this research work, samples of stainless steel 52100 disks were implanted with nitrogen and carbon dioxide ions at the energy of 90 keV. Microhardness measurement were performed to determine the hardness of the surface. The N-2 sup + implanted steels at the doses of 1x10 sup 1 8 ions cm sup sub 2 gave the highest hardness of 49.70%, while for the CO sub 2 sup + ions implantation, the hardness of 17% and 5% were obtained at the doses of 3x10 sup 1 8 and 1x10 sup 1 9 ions cm sup - 2, respectively. To support the interpretation of our microhardness results the implanted surface were analyzed by the use of XRD method. Our results indicated that the hardness of the N sub 2 sup + implanted samples are due to formation of beta-Cr N phase in the surface layer, while in the CO sub 2 + implanted samples no observation of carbon as graphite or carbide was made. In addition, the absence of any hump in the XRD spectrum indicating that carbon is not in the amorphous phase either.

  3. Effect of heat treatment on carbon steel pipe welds

    International Nuclear Information System (INIS)

    The heat treatment to improve the altered properties of carbon steel pipe welds is described. Pipe critical components in oil, gasification and nuclear reactor plants require adequate room temperature toughness and high strength at both room and moderately elevated temperatures. Microstructure and microhardness across the welds were changed markedly by the welding process and heat treatment. The presentation of hardness fluctuation in the welds can produce premature failure. A number of heat treatments are suggested to improve the properties of the welds. (author) 8 figs., 5 refs

  4. Friction stir processing on high carbon steel U12

    Energy Technology Data Exchange (ETDEWEB)

    Tarasov, S. Yu., E-mail: tsy@ispms.ru; Rubtsov, V. E., E-mail: rvy@ispms.ru [Institute of Strength Physics and Materials Science SB RAS, Tomsk, 634055 (Russian Federation); National Research Tomsk Polytechnic University, Tomsk, 634050 (Russian Federation); Melnikov, A. G., E-mail: melnikov-ag@tpu.ru [National Research Tomsk Polytechnic University, Tomsk, 634050 (Russian Federation)

    2015-10-27

    Friction stir processing (FSP) of high carbon steel (U12) samples has been carried out using a milling machine and tools made of cemented tungsten carbide. The FSP tool has been made in the shape of 5×5×1.5 mm. The microstructural characterization of obtained stir zone and heat affected zone has been carried out. Microhardness at the level of 700 MPa has been obtained in the stir zone with microstructure consisting of large grains and cementitte network. This high-level of microhardness is explained by bainitic reaction developing from decarburization of austenitic grains during cementite network formation.

  5. Corrosion inhibition of carbon steel by extract of Buddleia perfoliata

    Directory of Open Access Journals (Sweden)

    ROY LOPES-SESENES

    2012-06-01

    Full Text Available Buddleia perfoliata leaves extract has been investigated as a carbon steel corrosion inhibitor in 0.5 M sulfuric acid by using polarization curves, electrochemical impedance spectroscopy and weight-loss tests at different concentrations (0, 100, 200, 300, 400 and 500 ppm and temperatures, namely 25, 40 and 60 °C. Results showthat inhibition efficiency increases as the inhibitor concentration increases, decreases with temperature, and reaches a maximum value after 12 h of exposure, decreasing with a further increase in the exposure time. It was found that the inhibitory effect is due to the presence of tannines on this extract.

  6. Corrosion Inhibition of Carbon Steel in Chloride and Sulfate Solutions

    Directory of Open Access Journals (Sweden)

    Amr Ahmed Elsayed

    2016-02-01

    Full Text Available Corrosion is a major problem in industry and in infrastructure; a huge sum of expenditure every year is spent on preventing, retarding, and repairing its damages. This work studies the engineering of an inhibitor for carbon steel metal used in the cooling systems containing high concentration of chloride and sulfate ions. For this purpose, the synergy between the dichromate, molybdate and nitrite inhibitors is examined and optimized to the best results. Moreover, care was taken that the proposed inhibitor is compliant with the environmental laws and regulations.

  7. Friction stir processing on high carbon steel U12

    International Nuclear Information System (INIS)

    Friction stir processing (FSP) of high carbon steel (U12) samples has been carried out using a milling machine and tools made of cemented tungsten carbide. The FSP tool has been made in the shape of 5×5×1.5 mm. The microstructural characterization of obtained stir zone and heat affected zone has been carried out. Microhardness at the level of 700 MPa has been obtained in the stir zone with microstructure consisting of large grains and cementitte network. This high-level of microhardness is explained by bainitic reaction developing from decarburization of austenitic grains during cementite network formation

  8. Hybrid Friction Stir Welding of High-carbon Steel

    Institute of Scientific and Technical Information of China (English)

    Don-Hyun Choi; Seung-Boo Jung; Chang-Yong Lee; Byung-Wook Ahn; Jung-Hyun Choi; Yun-Mo Yeon; Keun Song; Seung-Gab Hong; Won-Bae Lee; Ki-Bong Kang

    2011-01-01

    A high-carbon steel joint, SK5 (0.84 wt% C), was successfully welded by friction stir welding (FSW), both without and with a gas torch, in order to control the cooling rate during welding. After welding, the weld zone comprised gray and black regions, corresponding to microstructural variation: a martensite structure and a duplex structure of ferrite and cementite, respectively. The volume fraction of the martensite structure and the Vickers hardness in the welds were decreased with the using of the gas torch, which was related with the lower cooling rate.

  9. Macro-carriers of plastic deformation of steel surface layers detected by digital image correlation

    International Nuclear Information System (INIS)

    This paper presents a study of characteristics of an evolution of deformation fields in surface layers of medium-carbon low-alloy specimens under compression. The experiments were performed on the “Universal Testing Machine 4500” using a digital stereoscopic image processing system Vic-3D. A transition between stages is reflected as deformation redistribution on the near-surface layers. Electronic microscopy shows that the structure of the steel is a mixture of pearlite and ferrite grains. A proportion of pearlite is 40% and ferrite is 60%

  10. Macro-carriers of plastic deformation of steel surface layers detected by digital image correlation

    Energy Technology Data Exchange (ETDEWEB)

    Kopanitsa, D. G., E-mail: kopanitsa@mail.ru; Ustinov, A. M., E-mail: artemustinov@mail.ru [Tomsk State University of Architecture and Building, 2 Solyanaya Sq, Tomsk, 634003 (Russian Federation); Potekaev, A. I., E-mail: potekaev@spti.tsu.ru [National Research Tomsk State University, 36 Lenin Ave., Tomsk, 634050 (Russian Federation); Klopotov, A. A., E-mail: klopotovaa@tsuab.ru [Tomsk State University of Architecture and Building, 2 Solyanaya Sq, Tomsk, 634003 (Russian Federation); National Research Tomsk State University, 36 Lenin Ave., Tomsk, 634050 (Russian Federation); Kopanitsa, G. D., E-mail: georgy.kopanitsa@mail.com [National Research Tomsk Polytechnic University, 30 Lenin Ave., Tomsk, 634050 (Russian Federation)

    2016-01-15

    This paper presents a study of characteristics of an evolution of deformation fields in surface layers of medium-carbon low-alloy specimens under compression. The experiments were performed on the “Universal Testing Machine 4500” using a digital stereoscopic image processing system Vic-3D. A transition between stages is reflected as deformation redistribution on the near-surface layers. Electronic microscopy shows that the structure of the steel is a mixture of pearlite and ferrite grains. A proportion of pearlite is 40% and ferrite is 60%.

  11. Surface Damage Behavior of Galvanized Steel Sheets in Forming Process Under Tension-Bending

    Science.gov (United States)

    Yu, Z. Q.; Hou, Y. K.; Li, S. H.; Lin, Z. Q.; Zhang, W. G.

    The surface damage behaviors of different galvanized steel sheets were investigated under the condition of tension-bending. The U-channel forming tests were performed for HDGI (hot-dip galvanized) and HDGA (hot-dip galvannealed) steels. Experimental results indicate that HDGI steel shows better damage resistance than HDGA steel in sheet metal forming. Scratching is the main surface damage in the forming of HDGI steel while exfoliating and scratching of coating are two types of surface damage for HDGA steel. And tool hardness and surface topography have crucial effects on part surface damage in the forming of the two kinds of galvanized steels. Different surface treatments should be applied to the forming tools in the forming of HDGI and HDGA steels for better surface qualities of products.

  12. Surface interactions of cesium and boric acid with stainless steel

    International Nuclear Information System (INIS)

    In this report, the effects of cesium hydroxide and boric acid on oxidized stainless steel surfaces at high temperatures and near one atmosphere of pressure are investigated. This is the first experimental investigation of this chemical system. The experimental investigations were performed using a mass spectrometer and a mass electrobalance. Surfaces from the different experiments were examined using a scanning electron microscope to identify the presence of deposited species, and electron spectroscopy for chemical analysis to identify the species deposited on the surface. A better understanding of the equilibrium thermodynamics, the kinetics of the steam-accelerated volatilizations, and the release kinetics are gained by these experiments. The release rate is characterized by bulk vaporization/gas-phase mass transfer data. The analysis couples vaporization, deposition, and desorption of the compounds formed by cesium hydroxide and boric acid under conditions similar to what is expected during certain nuclear reactor accidents. This study shows that cesium deposits on an oxidized stainless steel surface at temperatures between 1000 and 1200 Kelvin. Cesium also deposits on stainless steel surfaces coated with boric oxide in the same temperature ranges. The mechanism for cesium deposition onto the oxide layer was found to involve the chemical reaction between cesium and chromate. Some revaporization in the cesium hydroxide-boric acid system was observed. It has been found that under the conditions given, boric acid will react with cesium hydroxide to form cesium metaborate. A model is proposed for this chemical reaction

  13. Austenite decomposition in carbon steel under dynamic deformation conditions

    Directory of Open Access Journals (Sweden)

    A. Nowotnik

    2007-01-01

    Full Text Available Purpose: The main purpose of this paper was to estimate the effect of the dynamic conditions resulting fromdeformation process on the austenite decomposition into ferrite and pearlite (A→F+P in the commercial carbon steel.Design/methodology/approach: In the paper flow stress curves and microstructure of deformed steel within therange of discontinuous (austenite to pearlite and austenite to ferrite transformation at different strain rates andcooling rates were presented. The microstructure of hot deformed samples was tested by means of an opticaland electron microscopy.Findings: It was shown that the flow localization during hot deformation and preferred growth of the pearlitecolonies at shear bands was very limited. The most characteristic feature of the microstructure observed for hotdeformed samples was the development of carbides that nucleated along elongated ferrite grains.Research limitations/implications: In spite of intense strain hardening due to deformation and phasetransformation overlapping, microstructural observation of deformed samples did not reveal significant flowlocalization effects or heterogeneous distribution of the eutectoid components. Therefore, complementary testsshould be carried out on the steel with higher strain above the 0.5 value.Originality/value: There was no data referred to particular features of the dynamic processes, such as dynamicrecrystallization and recovery, dynamic precipitation, that can occur during austenite decomposition into ferrite,and especially during discontinuous transformation of austenite to pearlite.

  14. Corrosion Behavior of Carbon Steels in CCTS Environment

    Directory of Open Access Journals (Sweden)

    M. Cabrini

    2016-01-01

    Full Text Available The paper reports the results of an experimental work on the effect of steel microstructures on morphology and protectiveness of the corrosion scale formed in water saturated by supercritical CO2. Two HSLA steels were tested. The microstructures were modified by means of different heat treatments. Weight loss was measured after exposure at CO2 partial pressure of 80 bar and 60°C temperature. The morphology of the scale was analyzed by means of scanning electron microscope (SEM energy-dispersive X-ray spectroscopy (EDX. Cathodic potentiodynamic tests were carried out on precorroded specimens for evaluating the effect of preformed scales on cathodic polarization curves in CO2 saturated sulphuric acid solution at pH 3, which is the value estimated for water saturated by supercritical CO2. The results are discussed in order to evaluate the effect of iron carbide network on scale growth and corrosion rate. Weight loss tests evidenced average corrosion rate values in the range 1–2.5 mm/y after 150-hour exposure. The presence of thick siderite scale significantly reduces the corrosion rate of carbon steel. A slight decrease of the corrosion rate was observed as the scale thickness increases and moving from martensite to microstructures containing carbides.

  15. The adsorption and inhibition effect of calcium lignosulfonate on Q235 carbon steel in simulated concrete pore solution

    Science.gov (United States)

    Wang, Yishan; Zuo, Yu; Zhao, Xuhui; Zha, Shanshan

    2016-08-01

    The corrosion inhibition of calcium lignosulfonate (CLS) for Q235 carbon steel in saturated Ca(OH)2 + 0.1 mol/L NaCl solution was studied by means of weight loss, polarization, fluorescence microscopy (FM), scanning electron microscopy/energy dispersive spectrometry (SEM/EDS), microscopic infrared spectral imaging (M-IR) and X-ray photoelectron spectroscopy (XPS). For the steel in simulated concrete pore solution (pH 12.6), an increase of Eb value and a decrease of icorr value occurred with different concentrations of CLS. The optimal content of CLS was 0.001 mol/L at which the inhibition rate was 98.86% and the Eb value increased to 719 mV after 10 h of immersion. In mortar solution and in reinforced concrete environment, CLS also showed good inhibition for steel. The preferential adsorption of CLS around pits was detected by M-IR. The result illustrates that at the early stage the adsorption of CLS was heterogeneous and CLS may have a competitive adsorption with chloride ions at the active sites, which would be beneficial for decreasing the susceptibility of pitting corrosion. After the pre-filming time, an intact adsorption CLS film formed on carbon steel surface. The adsorption between CLS and calcium presented as Casbnd Osbnd S bonds. The adsorption of CLS on carbon steel surface occurred probably by both physisorption and chemisorption.

  16. Surface analysis of plasma grafted carbon fiber

    International Nuclear Information System (INIS)

    The surface characteristics of carbon fibers were studied by X-ray photoelectron spectroscopy (XPS), atomic force microscopy (AFM), and wetting measurements. The surface of carbon fiber was modified by means of plasma graft silsesquioxane. The oxygen/carbon and silicon/carbon ratio increased rapidly after treatments. Fitting the C 1s, O 1s, and Si 2p spectra demonstrated that new photopeaks were emerged, which were indicated C-Si, Si-O groups, respectively. The degree of surface roughness and the wettability of carbon fiber surface were both increased by plasma graft silsesquioxane. The results may shed some light on the design of the appropriate surface structure, which could react with resin, and the manufacture of the carbon fiber reinforced composites

  17. Modelling of induction heating of carbon steel tubes: Mathematical analysis, numerical simulation and validation

    Energy Technology Data Exchange (ETDEWEB)

    Di Luozzo, N. [Laboratorio de Solidos Amorfos, INTECIN, Facultad de Ingenieria, Universidad de Buenos Aires - CONICET, Paseo Colon 850, C1063ACV Buenos Aires (Argentina); Fontana, M., E-mail: mfontan2006@gmail.com [Laboratorio de Solidos Amorfos, INTECIN, Facultad de Ingenieria, Universidad de Buenos Aires - CONICET, Paseo Colon 850, C1063ACV Buenos Aires (Argentina); Arcondo, B. [Laboratorio de Solidos Amorfos, INTECIN, Facultad de Ingenieria, Universidad de Buenos Aires - CONICET, Paseo Colon 850, C1063ACV Buenos Aires (Argentina)

    2012-09-25

    Highlights: Black-Right-Pointing-Pointer Numerical simulations of the heating by induction in steel tubes were performed. Black-Right-Pointing-Pointer Finite element method was employed in this electromagnetic-heat transfer coupled problem. Black-Right-Pointing-Pointer The outside temperature evolution of the steel tubes was determined experimentally and numerically. Black-Right-Pointing-Pointer Temperatures in the inner and outer tube surface and the heat affected zone were determined. - Abstract: The transient liquid phase bonding process is been performed to join carbon steel tubes. Fe{sub 96.2}B{sub 3.8} wt% amorphous ribbons of thickness a Almost-Equal-To 20 {mu}m have been employed as filler material. The tubes are aligned with their butted surfaces in contact with the amorphous layer. The joint is heated into a high frequency induction coil under Argon atmosphere. The temperature is raised at the highest possible rate to the process temperature (at about Almost-Equal-To 1250 Degree-Sign C) and then held for a predetermined time. In this paper, the numerical simulations of the heating stage of the bonding process have been made using the finite element method. This method had shown of being able to deal with these kind of coupled problems: electromagnetic field generated by alternating currents, eddy currents generated on the steel tube, heating of the steel tube due to joule effect and heat transfer by conduction, convection and radiation. The experimental heating stage, for its further simulation, was done with carbon steel tubes. In particular, we are interested in the temperature evolution of the tube upon heating: time to reach the process temperature at the joint, temperature differences between the inner and outer surface of the tube and the extension of the heat affected zone, taking into account the ferromagnetic-paramagnetic transition. The numerical simulations are validated by comparison with infrared radiation thermometer measurements of the

  18. Carbon distribution in the martensite structure of structural steel

    Science.gov (United States)

    Gundyrev, V. M.; Zel'dovich, V. I.; Schastlivtsev, V. M.

    2016-05-01

    The martensite structure of a hardened pseudosingle crystal of grade 37KhN3A medium-carbon structural steel (0.37 wt % C, 1.50 Cr, 3.0 Ni, 0.33 Mn) had the form of coarse packets with dimensions of to 1 cm in the cross section. Every packet was composed of six-orientation martensite crystals arising on one common austenite plane of type {111}. The position of three texture maximums was determined using an X-ray diffractometer for every orientation. In addition, the position of four maximums of retained austenite was found. The periods of martensite lattices and retained austenite as well as the carbon concentration in martensite lattices and near the boundaries are determined.

  19. Technology of Strengthening Steel Details by Surfacing Composite Coatings

    Science.gov (United States)

    Burov, V. G.; Bataev, A. A.; Rakhimyanov, Kh M.; Mul, D. O.

    2016-04-01

    The article considers the problem of forming wear resistant meal ceramic coatings on steel surfaces using the results of our own investigations and the analysis of achievements made in the country and abroad. Increasing the wear resistance of surface layers of steel details is achieved by surfacing composite coatings with carbides or borides of metals as disperse particles in the strengthening phase. The use of surfacing on wearing machine details and mechanisms has a history of more than 100 years. But still engineering investigations in this field are being conducted up to now. The use of heating sources which provide a high density of power allows ensuring temperature and time conditions of surfacing under which composites with peculiar service and functional properties are formed. High concentration of energy in the zone of melt, which is created from powder mixtures and the hardened surface layer, allows producing the transition zone between the main material and surfaced coating. Surfacing by the electron beam directed from vacuum to the atmosphere is of considerable technological advantages. They give the possibility of strengthening surface layers of large-sized details by surfacing powder mixtures without their preliminary compacting. A modified layer of the main metal with ceramic particles distributed in it is created as a result of heating surfaced powders and the detail surface layer by the electron beam. Technology of surfacing allows using powders of refractory metals and graphite in the composition of powder mixtures. They interact with one another and form the particles of the hardening phase of the composition coating. The chemical composition of the main and surfaced materials is considered to be the main factor which determines the character of metallurgical processes in local zones of melt as well as the structure and properties of surfaced composition.

  20. Structural changes of hydrogenated amorphous carbon films deposited on steel rods

    Science.gov (United States)

    Choi, Junho; Hatta, Tetsuya

    2015-12-01

    In this study, hydrogenated amorphous carbon (a-C:H) films were deposited on steel rods of various radii by using bipolar-type plasma based ion implantation and deposition, and the film structure and mechanical properties have been investigated. Furthermore, the behavior of plasma surrounding the steel rods (i.e., flux and energy of incident ions and electrons) was investigated using the particle-in-cell Monte Carlo collision (PIC-MCC) method to examine the mechanism behind the structural changes of the a-C:H films. Three kinds of amorphous carbon films with different microstructures were prepared by changing the negative pulse voltages from -1 kV to -5 kV: one polymer-like carbon film and two diamond-like carbon films that possess the maximum FWHM(G) (full width at half maximum of Raman G-peak) and maximum hardness. The structure of the a-C:H films was evaluated through Raman spectroscopy, and the hardness of the films was measured using nanoindentation. It was found that the structures of a-C:H films deposited on the steel-rod surfaces are quite different from those on flat surfaces, and the film structures are directly affected by the curvature of the rod. It was also determined from the plasma simulation that the incident electron flux and ion flux become more intense as the curvature increases, resulting in the structural changes of the a-C:H films due to hydrogen evolution and thermal relaxation in the films.

  1. Corrosion behavior of each phase in low carbon microalloyed ferrite–bainite dual-phase steel: Experiments and modeling

    International Nuclear Information System (INIS)

    Highlights: •Establishing a model for describing the corrosion behavior of multiphase steel. •Quantitatively assessing the corrosion rate of each phase in multiphase steel. •Establishing a function to predict the surface roughness of corrosion morphology. •Defining an index to assess galvanic corrosion at phase-scale in multiphase steel. •The phase distribution affects the service safety of multiphase steel. -- Abstract: In situ observation of the initial corrosion behavior of a low carbon microalloyed ferrite–bainite dual-phase steel showed that the corrosion originated from the inside of ferrite and ferrite boundary. In addition, a model for describing the corrosion behavior of each phase in multiphase steel was established. Based on this model, a method to quantitatively assess the corrosion rate of each phase was presented by white light interference, and the relationship between the surface roughness and corrosion morphology was also established. Meanwhile, the galvanic corrosion at phase-scale and the influence of phase distribution on service safety of multiphase steel were discussed

  2. Effect of Cr and Mo on strain ageing behaviour of low carbon steel

    International Nuclear Information System (INIS)

    This work explores the effects of Cr (0.26-0.74 wt%) and Mo (0.09-0.3 wt%) additions on the kinetics of strain ageing process in low carbon steel. The strain ageing behaviour of the steels was investigated by using tensile tests and transmission electron microscopy. The results have shown that Mo-alloyed steels undergo the same four stages of ageing as unalloyed low carbon steel, whereas Cr-alloyed steels exhibit only three stages of ageing. At the same time, the addition of Mo accelerates the ageing response, while alloying with Cr reduces the rate of strain ageing by ∼3 times in comparison with non-alloyed low carbon steel. It especially delays the offset of Stage III. This is explained by the reduction of carbon content in ferrite due to the enrichment of cementite with Cr leading to the reduction of its equilibrium solubility in ferrite.

  3. Distribution of radionuclides during melting of carbon steel

    Energy Technology Data Exchange (ETDEWEB)

    Thurber, W.C.; MacKinney, J.

    1997-02-01

    During the melting of steel with radioactive contamination, radionuclides may be distributed among the metal product, the home scrap, the slag, the furnace lining and the off-gas collection system. In addition, some radionuclides will pass through the furnace system and vent to the atmosphere. To estimate radiological impacts of recycling radioactive scrap steel, it is essential to understand how radionuclides are distributed within the furnace system. For example, an isotope of a gaseous element (e.g., radon) will exhaust directly from the furnace system into the atmosphere while a relatively non-volatile element (e.g., manganese) can be distributed among all the other possible media. This distribution of radioactive contaminants is a complex process that can be influenced by numerous chemical and physical factors, including composition of the steel bath, chemistry of the slag, vapor pressure of the particular element of interest, solubility of the element in molten iron, density of the oxide(s), steel melting temperature and melting practice (e.g., furnace type and size, melting time, method of carbon adjustment and method of alloy additions). This paper discusses the distribution of various elements with particular reference to electric arc furnace steelmaking. The first two sections consider the calculation of partition ratios for elements between metal and slag based on thermodynamic considerations. The third section presents laboratory and production measurements of the distribution of various elements among slag, metal, and the off-gas collection system; and the final section provides recommendations for the assumed distribution of each element of interest.

  4. Influence of Molybdenum Addition on Mechanical Properties of Low Carbon HSLA-100 Steel

    OpenAIRE

    Bogucki R.; Pytel S.M.

    2014-01-01

    The results of mechanical properties and microstructure observation of low carbon copper bearing steel with high addition of molybdenum are presented in this paper. This steels were characterized by contents of molybdenum in the range from 1% to 3% wt. After the thermo -mechanical processing the steels were subsequently quenched and tempered at different temperatures (500-800 °C) for 1h. The changes of mechanical properties as function of tempering temperature were typical for the steel with ...

  5. Oxidation of iron and steels by carbon dioxide under pressure (1962)

    International Nuclear Information System (INIS)

    After having developed one of the first thermo-balances to operate under pressure, we have studied the influence of the pressure on the corrosion of iron and steels by carbon dioxide. The corrosion was followed by three different methods simultaneously: by the oxidation kinetics, by micrographs, and by radiocrystallography. We have been able to show that the influence of the pressure is not negligible and we have provided much experimental evidence: oxidation kinetics, micrographic aspects, surface precipitation of carbon, metal carburization, the texture of the magnetite layer. All these phenomena are certainly modified by changes in the carbon dioxide pressure. In order to interpret most of our results we have been led to believe that the phenomenon of corrosion by CO2 depends on secondary reactions localised at the oxide-gas interface. This would constitute a major difference between the oxidation by CO2 and that by oxygen. (author)

  6. Effect of Surface Treatment on the Surface Characteristics of AISI 316L Stainless Steel

    Science.gov (United States)

    Trigwell, Steve; Selvaduray, Guna

    2005-01-01

    The ability of 316L stainless steel to maintain biocompatibility, which is dependent upon the surface characteristics, is critical to its effectiveness as an implant material. The surfaces of mechanically polished (MP), electropolished (EP) and plasma treated 316L stainless steel coupons were characterized by X-ray Photoelectron Spectroscopy (XPS) and Auger Electron Spectroscopy (AES) for chemical composition, Atomic Force Microscopy for surface roughness, and contact angle measurements for critical surface tension. All surfaces had a Ni concentration that was significantly lower than the bulk concentration of -43%. The Cr content of the surface was increased significantly by electropolishing. The surface roughness was also improved significantly by electropolishing. Plasma treatment had the reverse effect - the surface Cr content was decreased. It was also found that the Cr and Fe in the surface exist in both the oxide and hydroxide states, with the ratios varying according to surface treatment.

  7. Hot ductility behavior of a low carbon advanced high strength steel (AHSS) microalloyed with boron

    International Nuclear Information System (INIS)

    Research highlights: → Effect of boron on the hot ductility behavior of a low carbon NiCrVCu AHSS. → Boron addition of 117 ppm improves hot ductility over 100% in terms of RA. → Hot ductility improvement is associated with segregation/precipitation of boron. → Typical hot ductility recovery at lower temperatures does not appear in this steel. → Hot ductility loss is associated with precipitates/inclusions coupled with voids. - Abstract: The current study analyses the influence of boron addition on the hot ductility of a low carbon advanced high strength NiCrVCu steel. For this purpose hot tensile tests were carried out at different temperatures (650, 750, 800, 900 and 1000 deg. C) at a constant true strain rate of 0.001 s-1. Experimental results showed a substantial improvement in hot ductility for the low carbon advanced high strength steel when microalloyed with boron compared with that without boron addition. Nevertheless, both steels showed poor ductility when tested at the lowest temperatures (650, 750 and 800 deg. C), and such behavior is associated to the precipitation of vanadium carbides/nitrides and inclusions, particularly MnS and CuS particles. The fracture mode of the low carbon advanced high strength steel microalloyed with boron seems to be more ductile than the steel without boron addition. Furthermore, the fracture surfaces of specimens tested at temperatures showing the highest ductility (900 and 1000 deg. C) indicate that the fracture mode is a result of ductile failure, while in the region of poor ductility the fracture mode is of the ductile-brittle type failure. It was shown that precipitates and/or inclusions coupled with voids play a meaningful role on the crack nucleation mechanism which in turn causes a hot ductility loss. Likewise, dynamic recrystallization (DRX) which always results in restoration of ductility only occurs in the range from 900 to 1000 deg. C. Results are discussed in terms of boron segregation towards

  8. Boric acid corrosion of carbon and low alloy steels

    International Nuclear Information System (INIS)

    Leakage of borated water from the reactor coolant system of pressurized water reactors (PWRs) and the resulting corrosion of carbon and low alloy steel components are concerns that have been addressed by utilities for many years. Significant corrosion has been observed in instances where such leakage has gone undetected for several months. In 1990, the B and W Owners Group (B and WOG) sponsored a test program to determine the levels of wastage that are possible when primary water leakage occurs. In this test program, carbon and stainless steel specimens were exposed to borated water at temperatures from 300 F to 550 F. Initial boric acid concentration was controlled within the limits of 13,000 to 15,000 ppm (as H3BO3) with 1.0--2.0 ppm lithium (as LiOH) added to duplicate the primary water chemistry. Testing was performed to determine the degree of attack caused by a leak traveling along a pipe both with and without insulation. These tests show the importance of temperature and boric acid concentrations on the wastage that can occur from such a leak

  9. 75 FR 1495 - Certain Hot-Rolled Carbon Steel Flat Products From India: Preliminary Results of Countervailing...

    Science.gov (United States)

    2010-01-11

    ... interstitial-free (IF) steels, high-strength low-alloy (HSLA) steels, and the substrate for motor lamination... nitrogen elements. HSLA steels are recognized as steels with micro-alloying levels of elements such as... Countervailing Duty Orders: Certain Hot-Rolled Carbon Steel Flat Products From India and Indonesia, 66 FR...

  10. 77 FR 45576 - Certain Hot-Rolled Carbon Steel Flat Products From the People's Republic of China: Preliminary...

    Science.gov (United States)

    2012-08-01

    ...-free (``IF'')) steels, high strength low alloy (``HSLA'') steels, and the substrate for motor... and nitrogen elements. HSLA steels are recognized as steels with micro-alloying levels of elements...: Certain Hot-Rolled Carbon Steel Flat Products From the People's Republic of China, 66 FR 59561...

  11. 75 FR 1031 - Certain Hot-Rolled Carbon Steel Flat Products from India: Notice of Preliminary Results of...

    Science.gov (United States)

    2010-01-08

    ..., high-strength low-alloy (``HSLA'') steels, and the substrate for motor lamination steels. IF steels are... commonly referred to as columbium), or both, added to stabilize carbon and nitrogen elements. HSLA steels... Alloy Steel Wire Rod from Brazil, 67 FR 55792, 55794-96 (August 30, 2002) (``Wire Rod from...

  12. W, Mo, Co Co-diffusion on Steel with Different Carbon Content

    Institute of Scientific and Technical Information of China (English)

    ZHANG Yan-mei; LI Zhong-hou; LIU Yan-ping; XU Zhong

    2004-01-01

    Tungsten, molybdenum and cobalt were co-diffused into the surface of ingot, 20 steel, 45 steel and T8 steel by a double glow plasma surface alloying technique. Surface alloyed layers formed on ingot and 20 steel are composed of α -Fe +(Fe,Co)7(W, Mo)6, which possess the same strong age-hardening ability as the metallurgical age-hardened high speed steel, the maximum hardness can reach 1100 HV0.025 after ageing treatment. Surface alloyed layers formed on 45steel and T8 steel are composed of M6C, hardness of which are over 1100-1400 HV0.025. Alloyed layers formed on ingot and 20 steel possess good toughness. Alloyed layer of carbide type exhibits slightly brittleness.

  13. 48 CFR 225.7011 - Restriction on carbon, alloy, and armor steel plate.

    Science.gov (United States)

    2010-10-01

    ... 48 Federal Acquisition Regulations System 3 2010-10-01 2010-10-01 false Restriction on carbon, alloy, and armor steel plate. 225.7011 Section 225.7011 Federal Acquisition Regulations System DEFENSE... on carbon, alloy, and armor steel plate....

  14. 77 FR 65712 - Circular Welded Carbon-Quality Steel Pipe From Vietnam; Termination of Investigation

    Science.gov (United States)

    2012-10-30

    ... COMMISSION Circular Welded Carbon-Quality Steel Pipe From Vietnam; Termination of Investigation AGENCY... subsidies in connection with the subject investigation (77 FR 64471). Accordingly, pursuant to section 207... investigation concerning circular welded carbon-quality steel pipe from Vietnam (investigation No....

  15. 75 FR 21658 - Carbon and Certain Alloy Steel Wire Rod From Trinidad and Tobago

    Science.gov (United States)

    2010-04-26

    ... amended, 67 FR 68036 (Nov. 8, 2002). In accordance with sections 201.16(c) and 207.3 of the Commission's... COMMISSION Carbon and Certain Alloy Steel Wire Rod From Trinidad and Tobago AGENCY: United States... in the antidumping duty Investigation No. 731-TA-961 concerning carbon and certain alloy steel...

  16. 75 FR 44766 - Certain Welded Carbon Steel Standard Pipe from Turkey: Final Results of Countervailing Duty...

    Science.gov (United States)

    2010-07-29

    ...: Certain Welded Carbon Steel Pipe and Tube Products From Turkey, 51 FR 7984 (March 7, 1986). On April 1...: Preliminary Results of Countervailing Duty Administrative Review, 75 FR 16439 (April 1, 2010) (Preliminary...) was rescinded. See Welded Carbon Steel Standard Pipe and Tube from Turkey: Notice of Rescission...

  17. 77 FR 19623 - Certain Welded Carbon Steel Standard Pipe from Turkey: Preliminary Results of Countervailing Duty...

    Science.gov (United States)

    2012-04-02

    ... Pipe and Tube Products from Turkey, 51 FR 7984 (March 7, 1986). \\2\\ See Antidumping or Countervailing... Administrative Review, in Part, 76 FR 78886 (December 20, 2011). \\12\\ See Certain Welded Carbon Steel Standare...: Certain Welded Carbon Steel Standard Pipe from Turkey, 72 FR 62837, 62838 (November 7, 2007) (Turkey...

  18. 78 FR 49255 - Certain Circular Welded Carbon Steel Pipes and Tubes From Taiwan: Partial Rescission of...

    Science.gov (United States)

    2013-08-13

    ... Request for Revocation in Part, 78 FR 38924 (June 28, 2013). On July 25, 2013, Petitioner withdrew its... International Trade Administration Certain Circular Welded Carbon Steel Pipes and Tubes From Taiwan: Partial... certain circular welded carbon steel pipes and tubes from Taiwan. The period of review (POR) is May...

  19. Corrosion-electrochemical behavior of diffusionally chromized carbon steels in aggressive environments

    International Nuclear Information System (INIS)

    One generalized the experimental data of many year investigations into corrosion-electrochemical behavior of diffusionally chromized carbon steels (steel 45) depending on diffusion saturation process factors and on composition of saturating powder mixture. One formulated compositions of saturating powder enabling to improve essentially corrosion resistance of treated carbon steels in the aggressive environments. Resistance is improved due to introduction of calcium hydride into saturating mixture

  20. Work-Hardening and Deformation Mechanism of Cold Rolled Low Carbon Steel

    OpenAIRE

    Wang Su-Fen; Peng Yan; Li Zhi-Jie

    2013-01-01

    The study reports the mechanical property and microstructure of cold rolled low carbon steel and its work-hardening behavior in the deformation process. The tensile test in room temperature of low carbon steel was implemented for the different cold rolling deformation, the stress-strain curve was draught according to the relationship between strength and deformation and fitted for the polynomial fitting, the strain hardening exponent (n) of test steel was calculated by the Hollomon method. In...

  1. Tailoring the gradient ultrafine-grained structure in low-carbon steel during drawing with shear

    Directory of Open Access Journals (Sweden)

    G. I. Raab

    2016-04-01

    Full Text Available Conventional drawing and drawing with shear were conducted on the rods of low-carbon steel. Deformation by simple drawing forms basically a homogenous structure and leads to a uniform change in microhardness along the billet volume. A comparative analysis of the models of these processes showed that shear drawing of steel at room temperature reduces energy characteristics in half, normal forces on the die – by 1,8, and enhances the strain intensity from 0,5 to 1,6. During drawing with shear, strain-induced cementite dissolution occurs and a gradient structure is formed, which increases the microhardness of the surface layer up to values close to 7 000 MPa.

  2. Reliability of Electrochemical Techniques for Determining Corrosion Rates on Carbon Steel in Sulfide Media

    DEFF Research Database (Denmark)

    Hilbert, Lisbeth Rischel; Hemmingsen, T.; Nielsen, Lars Vendelbo;

    2007-01-01

    film formation in sulfide solutins was followed by video. It can be shown that capacitative and diffusional effects due to porous reactive deposits tend to dominate the data, resulting in unreliable corrosion rates measured using electrochemical techniques. The effect is strongly increased if the......Effects of film formation on carbon steel in hydrogen sulfide (H2S) media may corrupt corrosion rate monitoring by electrochemical techniques. Electrochemical data from H2S solutions, biological sulfide media, and natural sulfide containing geothermal water have been collected, and the process of...... biofilm in combination with ferrous sulfide corrosion products cover the steel surface. Corrosion rates can be overestimated by a factor of 10 to 100 with electrochemical techniques - both by linear polarization resistance (LPR) and electrochemicel impedance spectroscopy (EIS). Oxygen entering the system...

  3. When can Electrochemical Techniques give Reliable Corrosion Rates on Carbon Steel in Sulfide Media?

    DEFF Research Database (Denmark)

    Hilbert, Lisbeth Rischel; Hemmingsen, Tor; Nielsen, Lars Vendelbo;

    2005-01-01

    of film formation in sulfide solutions was followed by video. It can be shown that capacitative and diffusional effects due to porous reactive deposits tend to dominate the data resulting in unreliable corrosion rates measured by electrochemical techniques. The effect is strongly increased if biofilm......Effects of film formation on carbon steel in hydrogen sulfide media may corrupt corrosion rate monitoring by electrochemical techniques. Electrochemical data from hydrogen sulfide solutions, biological sulfide media and natural sulfide containing geothermal water have been collected and the process...... in combination with ferrous sulfide corrosion products cover the steel surface. Corrosion rates can be overestimated by a factor of 10 to 100 with electrochemical techniques - both by linear polarization resistance (LPR) and electrochemical impedance spectroscopy (EIS). Oxygen entering the system...

  4. Modeling of the peritectic reaction and macro-segregation in casting of low carbon steel

    Science.gov (United States)

    El-Bealy, M.; Fredriksson, H.

    1996-12-01

    Macro-microscopic models have been developed to describe the macrosegregation behavior associated with the peritectic reaction of low carbon steel. The macrosegregation model has been established on the basis of previously published work and experimental data. A microscopic model of a three-phase reaction L+ δ→ γ has been modeled by using Fredriksson’s approach. Four horizontal and unidirectional solidified experimental groups simulating continuous casting have been performed with a low carbon steel containing 0.13 wt pct carbon. The extent of macrosegregation of carbon was determined by wet chemical analysis of millings. It is confirmed, by comparing calculated results with experimental results, that this model successfully predicts the occurrence of macrosegregation. The results indicate that a peritectic reaction which is associated with a high cooling rate generates high thermal contraction and a high tensile strain rate at the peritectic temperature. Therefore, the macrosegregation, particularly at the ingot surface, is very sensitive to the cooling rate, where extremely high positive segregation was observed in the case of a high cooling rate. However, in the case of slow cooling rate, negative segregation was noted. The mechanism of macrosegregation with peritectic reaction is discussed in detail.

  5. Secondary electron yields of carbon-coated and polished stainless steel

    International Nuclear Information System (INIS)

    To increase the power throughput to a plasma of an existing lower hybrid waveguide, secondary electron production on the walls and subsequent electron multiplication must be reduced. Since carbon has a low secondary electron coefficient (delta), measurements were performed for several uhv compatible carbon coatings (Aquadag, vacuum pyrolized Glyptal, and lamp black deposited by electrophoresis) as a function of primary beam voltage (35 eV to 10 keV), surface roughness (60 through 600 grit mechanical polishing and electropolishing), coating thickness, and angle of incidence (theta). Also measured were uncoated stainless steel, Mo, Cu, Ti, TiC, C as soot and ATJ graphite. The yields were obtained by varying the sample bias and measuring the collected current while the samples were in the electron beam of a scanning Auger microprobe. This technique allows delta measurements of Auger characterized surfaces with less than or equal to .3 mm spatial resolution

  6. Quantitative Characterization of Inclusions in Continuously Cast High-Carbon Steel

    Science.gov (United States)

    Faraji, Masoumeh; Wilcox, David P.; Thackray, Richard; Howe, Andrew A.; Todd, Iain; Tsakiropoulos, Panos

    2015-12-01

    Existing standards for the characterization of the size, morphology, chemistry, and distribution of inclusions in steels using different techniques are briefly reviewed in this work. Strengths and shortfalls of different methods are discussed, and a combination of different criteria is used to quantitatively characterize the inclusions in a continuously cast high-carbon steel. It is shown that the main elements in the inclusions for the studied steel were Mn, S, Ti, Al, and oxygen and that alongside MnS and some Al2O3 inclusions many non-metallic inclusions appeared in complex forms, consisting of silicates, sulfides, and different types of oxides. Duplex inclusions, mainly cores of Al2O3, or SiO2 surrounded by MnS were the most common complex multiphase inclusions in this steel. An industrial approach was used to classify the inclusions into thirteen different oxide types. Based upon this approach, data are presented according to the chemistry of inclusions using diagrams featuring different quantitative parameters. Furthermore, it is shown that the number of oxides per unit area and the size of oxides, respectively, decreased and increased with increasing distance from the surface of the bloom which had solidified at the highest cooling rate.

  7. Corrosion inhibitor binding in an acidic medium: Interaction of 2-mercaptobenizmidazole with carbon-steel in hydrochloric acid

    International Nuclear Information System (INIS)

    Highlights: • Carbon-steel inhibited by 2-mercaptobenzimidazole in 1 M HCl is examined with XPS. • Data reveal surface termination as a function of corrosion inhibitor concentration. • N 1s spectra suggest that 2-mercaptobenzimidazole adsorbs in two tautomeric forms. • For well-inhibited substrates, adsorption is on film-free carbon-steel. • 2-Mercaptobenzimidazole apparently binds preferentially to active corrosion sites. - Abstract: Mechanistic understanding of the functionality of organic corrosion inhibitors in acidic media is essential to knowledge-based performance optimization. In this study, we address a key issue hindering progress in this area, namely the chemical nature of the corrosion inhibitor/substrate interface. X-ray photoelectron spectroscopy (XPS) is employed to reveal the surface termination of carbon-steel, following immersion in 1 M hydrochloric acid inhibited with 2-mercaptobenzimidazole (MBI). Core level spectra indicate that the termination varies as a function of MBI concentration, with the interface consisting of MBI bound to film-free carbon-steel on highly inhibited substrates

  8. Synergistic corrosion inhibition of environment-friendly inhibitors on the corrosion of carbon steel in soft water

    International Nuclear Information System (INIS)

    Highlights: • The composite demonstrated synergistic effects and exhibited mixed-type corrosion inhibition behaviour. • The composite showed remarkable corrosion inhibition property at a relatively low dosage. • The composite functioned more environmental-friendly compared to traditional inhibitors. • The composite have been adsorbed on the carbon steel surface as a protective film against corrosion attack. - Abstract: The synergistic effect of the combination of polyaspartic acid (PASP), polyepoxysuccinic acid (PESA), polyamino polyether methylenephosphonate (PAPEMP), sodium gluconate (Glu) and Zn2+ on carbon steel corrosion was investigated using weight loss and electrochemical measurements. The combination of PASP, PESA, PAPEMP, Glu and Zn2+ is an environment-friendly inhibitor and exhibited mixed-type inhibition behaviour. The composite efficiently inhibited corrosion on carbon steel at relatively low dosages in severely corrosive soft water media. Atomic force microscopy (AFM) images and X-ray photoelectron spectroscopic (XPS) spectra further confirmed the formation of a protective film composed of the adsorbed inhibitor molecules on the carbon steel surface against corrosion attack

  9. [Effect of the biofilm biopolymers on the microbial corrosion rate of the low-carbon steel].

    Science.gov (United States)

    Borets'ka, M O; Kozlova, I P

    2007-01-01

    The relationship between exopolymer's specific production, relative carbohydrate and protein content in the biofilm exopolymers of the pure and mixed Thiobacillus thioparus and Stenotrophomonas maltophilia cultures and their corrosion activity was studied. Change of growth model of investigated cultures from plankton to biofilm led to an increase of specific exopolymer's production. In the biofilm formed by T. thioparus and S. maltophilia biofilm on the low-carbon steel surface one could observe an increase of relative protein content in the exopolymer complex in comparison with those in the pure culture. The development of such biofilms stimulatied the 7-fold corrosion activity. PMID:17977451

  10. Microstructure and Properties of Ti and Ti+Nb Ultra-Low-Carbon Bake Hardened Steels

    Institute of Scientific and Technical Information of China (English)

    CHEN Ji-ping; KANG Yong-lin; HAO Ying-min; LIU Guang-ming; XIONG Ai-ming

    2009-01-01

    Hot rolling, cold rolling and continuous annealing processes of Ti bearing and Ti+ Nb stabilized ultra-low-carbon bake hardened steels were experimentally studied. The microstrueture and texture evolution, as well as the morphology, size and distribution of second phase precipitates during hot roiling, cold rolling and continuous annea-ling were also analyzed. The results showed that the size of NbC precipitates in Ti+ Nb stabilized ultra-low-carbon bake hardened steel was smaller than that of TiC precipitates in Ti bearing ultra-low-carbon bake hardened steel, which made the average grain size of Ti+ Nb stabilized ultra-low-carbon bake hardened steel finer than that of Ti bearing ultra-low-carbon bake hardened steel; for the yield strength, the former was higher than the latter; but for the γ value which reflects the deep-drawing performance, the former was lower than the latter.

  11. A thin-lip rupture of carbon steel superheater boiler tube

    International Nuclear Information System (INIS)

    A ruptured A 42 medium carbon steel tube was collected by the engineering department in one of our steam power stations. Inspection of ruptured tube revealed a thin - lip fracture with brownish thin layer of oxide film on inner tube surfaces. There was no evidence of pitting, the outer surfaces of the tube exhibited a general oxidized conditions. A micro section taken near the fracture surface consists of ferrite and martensite, the amount of martensite decreased as we away from the fracture surface. Presence of martensite phase in the microstructure indicates that the tube material has been overheated. An erosion corrosion mechanism in conjunction with overheated. An erosion corrosion mechanism in conjunction with overheating resulted in strength deterioration with consequent premature failure. 4 fig., 1 tab

  12. Corrosion Inhibition of Carbon Steel In Sulfuric Acid by Sodium Caprylate

    Directory of Open Access Journals (Sweden)

    Saad Ghareba

    2016-01-01

    Full Text Available The interaction of a sodium salt of octanoic acid, sodium caprylate (SC, with a carbon steel (CS surface was investigated, using range of experimental techniques. It was shown that SC acts as a good CS general corrosion inhibitor, yielding a maximum corrosion inhibition efficiency of 77%. This high inhibition efficiency is maintained even at higher temperatures. It was determined that SC inhibits both partial corrosion reactions, and can thus be considered to be a mixed-type inhibitor. The adsorption of SC on the CS surface was described by the Langmuir adsorption isotherm. It was found that this process is spontaneous, irreversible and driven by the entropy gain. The CS surface morphology was studied by SEM and it was demonstrated that SC is a very effective general corrosion inhibitor of CS. This also was confirmed by contact angle measurements which showed that the CS surface became more hydrophobic when the SC was added to the solution.

  13. Surface Defects on Forged Nut of Stainless Steel

    Directory of Open Access Journals (Sweden)

    Sasa Tomonori

    2016-01-01

    Full Text Available Surface quality of nuts used in gas pipe joints is an important issue because the surface state affects the fatigue characteristics. Surface defects of nuts produced by warm forging from a stainless steel are observed and the cause of defect generation is discussed based on the numerical results of FEM simulation. It is revealed that there exists the lap defect on the drawn wire surface with an opened end and the surface defects on the forged nut are generated by the tensile stress during forging since there exists a moment at almost the whole area of the billet surface that a tensile stress over 200MPa is generated during nut forging.

  14. 75 FR 60814 - Carbon Steel Butt-Weld Pipe Fittings From Brazil, China, Japan, Taiwan, and Thailand

    Science.gov (United States)

    2010-10-01

    ... Investigation No. F.R. cite 12/17/86 Carbon steel butt- 731-TA-308 51 FR 45152. weld pipe fittings/ Brazil. 12/17/86 Carbon steel butt- 731-TA-310 51 FR 45152. weld pipe fittings/ Taiwan. 2/10/87 Carbon steel butt- 731-TA-309 52 FR 4167. weld pipe fittings/ Japan. 7/6/92 Carbon steel butt- 731-TA-520 57...

  15. Outdoor corrosion of zinc coated carbon steel, determined by thin layer activation

    International Nuclear Information System (INIS)

    Thin Layer Activation was applied in the frame of a European programme addressed to the evaluation of the corrosion the behaviour of different steels. This included outdoor exposure of zinc coated carbon steel in a rural-marine climatic environment, for a period of several months. The zinc layer of specimens was 10 micrometers thick. For the TLA studies 65Zn radio nuclides were produced along the full depth of the coating, by a cyclotron accelerated deuteron beam. For quantification of the material release, activity versus depth was determined using different thickness of Zn coatings on top the carbon steel. After exposure corrosion product were removed from the surface using a pickling solution and the residual activity was determined by gamma spectrometry. The high sensitivity of the method allowed the evaluation of relatively small thickness losses (i.e. 1.2 micrometer). Thickness loss results, obtained by the TLA method, were compared with those arising from the Atomic Absorption analysis of zinc detected in the pickling solutions. A good agreement was observed between the different methods

  16. Spectroscopic investigation of plasma electrolytic borocarburizing on q235 low-carbon steel

    International Nuclear Information System (INIS)

    Highlights: • The plasma discharge behaviors for PEB/C on steels were evaluated by OES. • Electron temperature, concentration, atomic ionization degree were calculated. • The decomposition mechanism of electrolyte and was analyzed. - Abstract: A plasma electrolytic borocarburizing process (PEB/C) in borax electrolyte with glycerin additive was employed to fabricate a hardening layer on Q235 low-carbon steel. Optical emission spectroscopy (OES) was utilized to investigate the spectroscopy characteristics of plasma discharge around the steel during PEB/C process. Some plasma parameters were calculated in terms of OES. The electron temperature and electron concentration in plasma discharge zone is about 3000–12,000 K and 2 × 1022 m−3–1.4 × 1023 m−3. The atomic ionization degrees of iron, carbon and boron are 10−16–10−3, and 10−23–10−6, 10−19–10−4, respectively, which depend on discharge time. The surface morphology and cross-sectional microstructure of PEB/C hardening layer were observed, and the electrolyte decomposition and plasma discharge behaviors were discussed

  17. Effect of Carbon and Phosphorous on the Solidification Microstructure in a Cr-Ni-Mn-N Austenitic Hydrogen-resistant Steel

    Institute of Scientific and Technical Information of China (English)

    Jun TAN; Luming MA; Shouxin LI; Lijian RONG; Jincai YUAN; Yiyi LI

    2001-01-01

    The influence of carbon and phosphorus on the solidification microstructure of a Cr-Ni-Mn-N austenitic steel was studied. The button specimens were prepared by vacuum induction melting and magnetic convection. The experimental results show that the increase of C or P concentration in the steel can change the solidification modes of Cr-Ni-Mn-N austenitic steels and has a significant effect on the morphology of the dendrites. The content of δ-ferrite in the microstructure reduces with increasing the concentration of C or P in the steel, there is a gradient of the content of δ-ferrite formed from surface through the center of the specimens.

  18. Laser grooving of surface cracks on hot work tool steel

    OpenAIRE

    D. Klobčar; M. Muhič; Možina, J.; J. Tušek

    2011-01-01

    The paper presents the analysis of laser grooving of 1.2343 tool steel hardened to 46 HRC. The effect of laser power and grooving speed on groove shape (i.e. depth and width), the material removal rate and the purity of produced groove as a measure of groove quality was investigated and analyzed using response surface methodology. Optimal parameters of laser grooving were found, which enables pure grooves suitable for laser welding.

  19. Laser grooving of surface cracks on hot work tool steel

    Directory of Open Access Journals (Sweden)

    D. Klobčar

    2011-10-01

    Full Text Available The paper presents the analysis of laser grooving of 1.2343 tool steel hardened to 46 HRC. The effect of laser power and grooving speed on groove shape (i.e. depth and width, the material removal rate and the purity of produced groove as a measure of groove quality was investigated and analyzed using response surface methodology. Optimal parameters of laser grooving were found, which enables pure grooves suitable for laser welding.

  20. Application of diffuse discharges of atmospheric pressure formed by runaway electrons for modification of copper and stainless steel surface

    Energy Technology Data Exchange (ETDEWEB)

    Tarasenko, V. F., E-mail: VFT@loi.hcei.tsc.ru; Shulepov, M. A.; Erofeev, M. V. [Russian Academy of Sciences, Institute of High Current Electronics, Siberian Branch (Russian Federation)

    2015-12-15

    The results of studies devoted to the influence of a runaway electron pre-ionized diffuse discharge (REP DD) formed in air and nitrogen at atmospheric pressure on the surface of copper and stainless steel are presented. Nanosecond high-voltage pulses were used to obtain REP DD in different gases at high pressures in a chamber with a flat anode and a cathode possessing a small radius of curvature. This mode of discharge was implemented owing to the generation of runaway electrons and X-rays. The conditions under which the surface of copper and stainless steel was cleaned from carbon and oxidized are described.

  1. Carbon diffusion and phase transformations during gas carburizing of high-alloyed stainless steels: Experimental study and theoretical modeling

    Science.gov (United States)

    Turpin, T.; Dulcy, J.; Gantois, M.

    2005-10-01

    Gas carburizing of high-alloyed stainless steels increases surface hardness, as well as the overall mechanical characteristics of the surface. The growth of chromium-rich carbides during carbon transfer into the steel causes precipitation hardening in the surface, but decreases the chromium content in solid solution. In order to maintain a good corrosion resistance in the carburized layer, the stainless steel composition and the carburizing process need to be optimized. To limit the experimental work, a methodology using software for modeling the thermodynamic and kinetic properties in order to simulate carbon diffusion and phase transformations during gas carburizing is presented. Thermodynamic calculations are initially used to find the optimum parameters ( T, carbon wt pct, etc.) in order to maintain the highest Cr and Mo contents in the austenitic solid solution. In a second step, kinetic calculations using the diffusion-controlled transformations (DICTRA) software are used to predict how the amount of the different phases varies and how the carbon profile in the steel changes as a function of time during the process. Experimental carbon profiles were determined using a wavelength-dispersive spectrometer for electron-probe microanalysis (WDS-EPMA), while carbide compositions were measured by energy-dispersive spectroscopy_X (EDS_X) analyses. A good agreement between calculated and experimental values was observed for the Fe-13Cr-5Co-3Ni-2Mo-0.07C and the Fe-12Cr-2Ni-2Mo-0.12C (wt pct) martensitic stainless steels at 955 °C and 980 °C.

  2. Study of caffeine as corrosion inhibitors of carbon steel in chloride solution containing hydrogen sulfide using electrochemical impedance spectroscopy (EIS)

    Science.gov (United States)

    Solehudin, Agus; Berman, Ega Taqwali; Nurdin, Isdiriayani

    2015-09-01

    The corrosion behaviour of steel surface in the absence and presence of caffeine in 3.5% NaCl solution containing dissolved H2S gas is studied using electrochemical impedance spectroscopy (EIS). The experimental results of carbon steel corrosion in 3.5% NaCl solution containing 500 mg/l H2S at different caffeine concentrations showed that corrosion rate of carbon steel decreases with increasing of caffeine concentrations from 0 to 0,1 mmol/l. Whereas, the corrosion rate increase with increasing of caffeine concentrations from 1 to 10 mmol/l. It is clear that no inhibition efficiency increases with increasing inhibitor concentration. The optimum value of inhibition efficiency was 90% at a caffeine concentration of 0.1 mmol/l. This suggests that caffeine's performance as a corrosion inhibitor is more effective at a concentration of 0.1 mmol/l.

  3. Corrosion inhibition behavior of propyl phosphonic acid–Zn2+ system for carbon steel in aqueous solution

    International Nuclear Information System (INIS)

    The effectiveness of propyl phosphonic acid (PPA) as a corrosion inhibitor in association with a bivalent cation like Zn2+ has been studied. An eco-friendly inhibitor in controlling corrosion of carbon steel in neutral aqueous medium in the absence and presence of Zn2+ has been evaluated by gravimetric method. Impedance studies of the metal/solution interface indicated that the surface film is highly protective against the corrosion of carbon steel in the aqueous environment. Potentiodynamic polarization studies showed that the inhibitor is a mixed inhibitor. X-ray photoelectron spectroscopic analysis (XPS) of the protective film exhibited the presence of the elements viz., iron, phosphorus, oxygen, carbon and zinc. The chemical shifts in the binding energies of these elements inferred that the surface film is composed of oxides/hydroxides of iron(III), Zn(OH)2 and [Fe(II)/(III)–Zn(II)–PPA] complex. Further, the surface analysis techniques viz., FT-IR, AFM and SEM studies confirm the formation of an adsorbed protective film on the carbon steel surface. Based on all these results, a plausible mechanism of corrosion inhibition is proposed.

  4. Internal corrosion of carbon steel piping in hot aquifers service

    Directory of Open Access Journals (Sweden)

    Simičić Miloš V.

    2011-01-01

    Full Text Available Internal corrosion of carbon steel pipelines is a major problem encountered in water service. In terms of prediction of the remaining lifetime for water pipelines based on the corrosion allowance, the three main approaches are corrosion modelling, corrosion inhibitor availability, and corrosion monitoring. In this study we used two theoretical corrosion models, CASSANDRA and NORSOK M-506 of quite different origin in order to predict uniform corrosivity of hot aquifers in eight different pipelines. Because of the varying calculation criteria for the different models, these can give very different corrosion rate predictions for the same data input. This is especially true under conditions where the formation of protective films may occur, such as at elevated temperatures. The evaluation of models was conducted by comparison using weight-loss coupons and three corrosion inhibitors were obtained from commercial suppliers. The tests were performed during the 60-day period. Even though inhibitors’ efficiencies of 98% had been achieved in laboratory testing, inhibitors’ availabilities of 85% have been used due to logistics problems and other issues. The results, given in mmpy, i.e. millimeter per year, are very consistent with NORSOK M-506 prediction. This is presumably because the model considers the effect of the formation of a passive iron carbonate film at temperatures above 80 °C and significant reduction in corrosion rate. Corrosion inhibitor A showed a better performance than inhibitors B and C in all cases but the target corrosion rates of less than 0.1 mmpy were achieved for all inhibitors. The chemical type of corrosion inhibitor A is based on quaternary amines mixed with methanol, isopropyl alcohol, xylene and ethylbenzene. Based on the obtained results the carbon steel lifetime of 30 years, provided proper inhibitors are present and 3mm corrosion allowance, can be achieved for hot aquifers service with presented water compositions.

  5. Adsorption of ammonia on treated stainless steel and polymer surfaces

    Science.gov (United States)

    Vaittinen, O.; Metsälä, M.; Persijn, S.; Vainio, M.; Halonen, L.

    2014-05-01

    Adsorption of dynamically diluted ammonia at part-per-billion to low part-per-million concentrations in dry nitrogen was studied with treated and non-treated stainless steel and polymer test tubes. The treatments included electropolishing and two types of coatings based on amorphous silicon. Cavity ring-down spectroscopy with an external cavity diode laser operating in the near-infrared wavelength range was used to monitor the adsorption process in real time in continuous-flow conditions to obtain quantitative assessment of the adsorptive properties of the studied surfaces. The investigated polymers were all less adsorptive than any of the treated or non-treated stainless steel surfaces. Some of the commercial coatings reduced the adsorption loss of stainless steel by a factor of ten or more. Polyvinylidene fluoride was found to be superior (less adsorption) to the four other studied polymer coatings. The number of adsorbed ammonia molecules per surface area obtained at different ammonia gas phase concentrations was modeled with Langmuir and Freundlich isotherms. The time behavior of the adsorption-desorption process occurring in the time scale of seconds and minutes was simulated with a simple kinetic model.

  6. 75 FR 22372 - Certain Seamless Carbon and Alloy Steel Standard, Line, and Pressure Pipe From the People's...

    Science.gov (United States)

    2010-04-28

    ... International Trade Administration Certain Seamless Carbon and Alloy Steel Standard, Line, and Pressure Pipe... determines that certain seamless carbon and alloy steel standard, line, and pressure pipe from the People's... imports of certain seamless carbon and alloy steel standard, line, and pressure pipe (``seamless...

  7. 75 FR 69050 - Certain Seamless Carbon and Alloy Steel Standard, Line, and Pressure Pipe From the People's...

    Science.gov (United States)

    2010-11-10

    ... International Trade Administration Certain Seamless Carbon and Alloy Steel Standard, Line, and Pressure Pipe... duty order on certain seamless carbon and alloy steel standard, line, and pressure pipe (``seamless... seamless pipe from the PRC. See Certain Seamless Carbon and Alloy Steel Standard, Line, and Pressure...

  8. 77 FR 64471 - Circular Welded Carbon-Quality Steel Pipe From the Socialist Republic of Vietnam: Final Negative...

    Science.gov (United States)

    2012-10-22

    ... International Trade Administration Circular Welded Carbon-Quality Steel Pipe From the Socialist Republic of... welded carbon-quality steel pipe (``circular welded pipe'') from the Socialist Republic of Vietnam... Preliminary Determination.\\1\\ \\1\\ See Circular Welded Carbon-Quality Steel Pipe from the Socialist Republic...

  9. 78 FR 33108 - Circular Welded Carbon-Quality Steel Pipe From China; Institution of Five-Year Reviews

    Science.gov (United States)

    2013-06-03

    ... countervailing duty orders on imports of circular welded carbon-quality steel pipe from China (73 FR 42545-42549... COMMISSION Circular Welded Carbon-Quality Steel Pipe From China; Institution of Five-Year Reviews AGENCY... welded carbon-quality steel pipe from China would be likely to lead to continuation or recurrence...

  10. 76 FR 24462 - Certain Cut-to-Length Carbon Steel Plate From the People's Republic of China: Rescission of...

    Science.gov (United States)

    2011-05-02

    ... International Trade Administration Certain Cut-to-Length Carbon Steel Plate From the People's Republic of China... antidumping duty order on certain cut-to-length carbon steel plate (``CTL Plate'') from the People's Republic of China (``PRC''). See Suspension Agreement on Certain Cut- to-Length Carbon Steel Plate From...

  11. 77 FR 73674 - Circular Welded Carbon-Quality Steel Pipe From India, Oman, The United Arab Emirates, and Vietnam

    Science.gov (United States)

    2012-12-11

    ... countervailing duty determination with respect to circular welded carbon-quality steel pipe from Vietnam (77 FR... COMMISSION Circular Welded Carbon-Quality Steel Pipe From India, Oman, The United Arab Emirates, and Vietnam... determinations by Commerce that imports of circular welded carbon- quality steel pipe from India, Oman,...

  12. 78 FR 72863 - Circular Welded Carbon-Quality Steel Pipe From the People's Republic of China: Continuation of...

    Science.gov (United States)

    2013-12-04

    ...). \\3\\ See Circular Welded Carbon-Quality Steel Pipe From China, 78 FR 70069 (November 22, 2013). Scope... Carbon Quality Steel Pipe From the People's Republic of China, 73 FR 42547 (July 22, 2008). Continuation... International Trade Administration Circular Welded Carbon-Quality Steel Pipe From the People's Republic of...

  13. 75 FR 29519 - Certain Cut-to-Length Carbon Steel Plate from the People's Republic of China: Rescission of...

    Science.gov (United States)

    2010-05-26

    ... International Trade Administration Certain Cut-to-Length Carbon Steel Plate from the People's Republic of China... antidumping duty order on certain cut-to-length carbon steel plate (``CTL Plate'') from the People's Republic of China (``PRC''). See Suspension Agreement on Certain Cut- to-Length Carbon Steel Plate From...

  14. 75 FR 67108 - Cut-To-Length Carbon Steel Plate From India, Indonesia, Italy, Japan, and Korea

    Science.gov (United States)

    2010-11-01

    ... orders on imports of CTL carbon steel plate from India, Indonesia, Italy, and Korea (65 FR 6587) and... COMMISSION Cut-To-Length Carbon Steel Plate From India, Indonesia, Italy, Japan, and Korea AGENCY: United... countervailing duty orders on cut-to-length (``CTL'') carbon steel plate from India, Indonesia, Italy, and...

  15. 75 FR 21241 - Certain Cut-to-Length Carbon Steel Plate from the People's Republic of China: Initiation of...

    Science.gov (United States)

    2010-04-23

    ... International Trade Administration Certain Cut-to-Length Carbon Steel Plate from the People's Republic of China... determine whether certain imports of certain cut-to-length carbon steel plate (``CTL plate'') are... Suspension Agreement on Certain Cut-to-Length Carbon Steel Plate From the People's Republic of...

  16. 78 FR 72863 - Circular Welded Carbon Quality Steel Pipe From the People's Republic of China: Continuation of...

    Science.gov (United States)

    2013-12-04

    ...'') Review, 78 FR 33063 (June 3, 2013). \\2\\ See Circular Welded Carbon Quality Steel Pipe From the People's... FR 60849 (October 2, 2013). \\3\\ See Circular Welded Carbon-Quality Steel Pipe from China, 78 FR 70069... International Trade Administration Circular Welded Carbon Quality Steel Pipe From the People's Republic of...

  17. 77 FR 64478 - Circular Welded Carbon-Quality Steel Pipe From India: Final Determination of Sales at Less Than...

    Science.gov (United States)

    2012-10-22

    ... Preliminary Determination, 77 FR at 32562-63. \\3\\ See Circular Welded Carbon-Quality Steel Pipe From India...; Certain Welded Carbon Steel Standard Pipes and Tubes From India, 51 FR 17384 (May 12, 1986). Therefore... International Trade Administration Circular Welded Carbon-Quality Steel Pipe From India: Final Determination...

  18. 78 FR 46570 - Suspension Agreement on Certain Cut-to-Length Carbon Steel Plate From Ukraine; Administrative Review

    Science.gov (United States)

    2013-08-01

    ... International Trade Administration Suspension Agreement on Certain Cut-to-Length Carbon Steel Plate From Ukraine... suspending the antidumping investigation of certain cut-to-length carbon steel plate (CTL plate) from Ukraine... Agreement, see Suspension of Antidumping Duty Investigation: Certain Cut-to-Length Carbon Steel Plate...

  19. 77 FR 13093 - Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Final Results of...

    Science.gov (United States)

    2012-03-05

    ... International Trade Administration Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea... administrative review of the countervailing duty (``CVD'') order on corrosion-resistant carbon steel flat... Review'' below. \\1\\ See Corrosion-Resistant Carbon Steel Flat Products from the Republic of...

  20. 76 FR 34101 - Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From Brazil, Japan, and Russia

    Science.gov (United States)

    2011-06-10

    ... COMMISSION Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From Brazil, Japan, and Russia Determinations... determines that revocation of the countervailing duty order on hot-rolled flat-rolled carbon-quality steel...-rolled flat-rolled carbon-quality steel products from Brazil and Japan. Background The...

  1. 76 FR 8772 - Cut-to-Length Carbon Steel Plate From India, Indonesia, Italy, Japan and Korea

    Science.gov (United States)

    2011-02-15

    ... COMMISSION Cut-to-Length Carbon Steel Plate From India, Indonesia, Italy, Japan and Korea AGENCY: United...-year reviews concerning the countervailing duty orders on cut-to-length carbon steel plate from India, Indonesia, Italy, and Korea and the antidumping duty orders on cut-to-length carbon steel plate from...

  2. 77 FR 72827 - Corrosion-Resistant Carbon Steel Flat Products From Germany and the Republic of Korea: Final...

    Science.gov (United States)

    2012-12-06

    ... Carbon Steel Flat Products from Germany, 71 FR 66163 (November 13, 2006). Analysis of Comments Received... International Trade Administration Corrosion-Resistant Carbon Steel Flat Products From Germany and the Republic... on certain corrosion- resistant carbon steel flat products (``CORE'') from Germany and the...

  3. 77 FR 31877 - Corrosion-Resistant Carbon Steel Flat Products From Germany and Korea; Scheduling of Full Five...

    Science.gov (United States)

    2012-05-30

    ... COMMISSION Corrosion-Resistant Carbon Steel Flat Products From Germany and Korea; Scheduling of Full Five... duty order on corrosion-resistant carbon steel flat products from Korea and the antidumping duty orders on corrosion- resistant carbon steel flat products from Germany and Korea would be likely to lead...

  4. 76 FR 80963 - Cut-To-Length Carbon-Quality Steel Plate From India, Indonesia, Italy, Japan, and Korea

    Science.gov (United States)

    2011-12-27

    ... COMMISSION Cut-To-Length Carbon-Quality Steel Plate From India, Indonesia, Italy, Japan, and Korea... cut-to-length carbon-quality steel plate from India, Indonesia, and Korea would be likely to lead to... antidumping duty order on cut-to-length carbon-quality steel plate from Italy would not be likely to lead...

  5. 78 FR 19210 - Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Final Results of...

    Science.gov (United States)

    2013-03-29

    ... International Trade Administration Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea... carbon steel flat products from the Republic of Korea for the period January 1, 2010, through December 31...\\ See Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Preliminary Results...

  6. 78 FR 72114 - Circular Welded Carbon Quality Steel Line Pipe From China; Institution of Five-Year Reviews

    Science.gov (United States)

    2013-12-02

    ... circular welded carbon quality steel line pipe from China (74 FR 4136). On May 13, 2009, the Department of... COMMISSION Circular Welded Carbon Quality Steel Line Pipe From China; Institution of Five-Year Reviews AGENCY... welded carbon quality steel line pipe from China would be likely to lead to continuation or recurrence...

  7. 77 FR 24221 - Corrosion-Resistant Carbon Steel Flat Products From Germany and Korea; Notice of Commission...

    Science.gov (United States)

    2012-04-23

    ... COMMISSION Corrosion-Resistant Carbon Steel Flat Products From Germany and Korea; Notice of Commission... countervailing duty order on corrosion-resistant carbon steel flat products from Korea and the antidumping duty orders on corrosion- resistant carbon steel flat products from Germany and Korea would be likely to...

  8. 78 FR 67334 - Suspension Agreement on Certain Cut-to-Length Carbon Steel Plate From Ukraine; Final Results of...

    Science.gov (United States)

    2013-11-12

    ... Carbon Steel Plate From Ukraine; Administrative Review, 78 FR 46570 (August 1, 2013) and accompanying...: Certain Cut-to-Length Carbon Steel Plate from Ukraine, 73 FR 57602 (October 3, 2008) (Agreement). On... International Trade Administration Suspension Agreement on Certain Cut-to-Length Carbon Steel Plate From...

  9. 76 FR 66893 - Certain Circular Welded Carbon Steel Pipes and Tubes From India, Thailand, and Turkey; Final...

    Science.gov (United States)

    2011-10-28

    ..., 75 FR 69626, 69627 (November 15, 2010). Thailand--Welded Carbon Steel Pipe and Tube (A-549-502) The.... See Scope Rulings, 58 FR 27542, (May 10, 1993). Turkey--Welded Carbon Steel Pipe and Tube (A-489-501... Tubes from India, 51 FR 17384 (May 12, 1986); Antidumping Duty Order; Circular Welded Carbon Steel...

  10. 76 FR 64900 - Welded Carbon Steel Pipe and Tube From Turkey: Final Results of Expedited Sunset Review of...

    Science.gov (United States)

    2011-10-19

    ... International Trade Administration Welded Carbon Steel Pipe and Tube From Turkey: Final Results of Expedited...) initiated a sunset review of the countervailing duty order (CVD) on welded carbon steel pipe and tube from... CVD order on welded carbon steel pipe and tube from Turkey was published in the Federal Register...

  11. 76 FR 33204 - Certain Welded Carbon Steel Pipe and Tube From Turkey; Notice of Preliminary Results of...

    Science.gov (United States)

    2011-06-08

    ... Order; Welded Carbon Steel Standard Pipe and Tube Products From Turkey, 51 FR 17784 (May 15, 1986... Carbon Steel Pipe and Tube from Turkey, 71 FR 26043 (May 3, 2006), unchanged in Notice of Final Results of Antidumping Duty New Shipper Review: Certain Welded Carbon Steel Pipe and Tube From Turkey, 71...

  12. 76 FR 76939 - Certain Welded Carbon Steel Pipe and Tube From Turkey: Notice of Final Results of Antidumping...

    Science.gov (United States)

    2011-12-09

    ... International Trade Administration Certain Welded Carbon Steel Pipe and Tube From Turkey: Notice of Final... welded carbon steel pipe and tube from Turkey. The administrative review covers the Borusan Group \\1\\ and... preliminary results of the antidumping duty administrative view of certain welded carbon steel pipe and...

  13. 78 FR 79665 - Welded Carbon Steel Standard Pipe and Tube Products From Turkey: Final Results of Antidumping...

    Science.gov (United States)

    2013-12-31

    ... Antidumping Duty Order; Welded Carbon Steel Standard Pipe and Tube Products From Turkey, 51 FR 17784, 17784... International Trade Administration Welded Carbon Steel Standard Pipe and Tube Products From Turkey: Final... administrative review of the antidumping duty order on welded carbon steel standard pipe and tube...

  14. Study on temper-rapid cooling process of low carbon steel produced by CSP

    Institute of Scientific and Technical Information of China (English)

    Huajie Wu; Yangchun Liu; Jie Fu

    2007-01-01

    On the basis of the effect of carbon precipitation on the microstructure and properties of steel products below A1 temperature,a new thermal treatment method (temper-rapid cooling process) was studied. By the temper-rapid cooling process, the yield strengths of the high strength low carbon (HSLC) steel ZJ330 and SPA-H produced using the compact strip production (CSP) process increased from 340 to about 410 MPa and from 410 to about 450 MPa, respectively. The results indirectly indicated that there existed nanoscaled iron-carbon precipitates that have obvious precipitation effect on low carbon steel produced by CSP. The prospect of application is discussed.

  15. Corrosion of carbon steel in sodium methanoate solutions

    Energy Technology Data Exchange (ETDEWEB)

    Barchiche, C.; Sabot, R.; Jeannin, M. [Laboratoire d' etude des materiaux en milieux agressifs (LEMMA), EA 3167, Univ. La Rochelle, Bat. Marie Curie, Avenue Michel Crepeau, F-17042 La Rochelle cedex 01 (France); Refait, Ph., E-mail: prefait@univ-lr.f [Laboratoire d' etude des materiaux en milieux agressifs (LEMMA), EA 3167, Univ. La Rochelle, Bat. Marie Curie, Avenue Michel Crepeau, F-17042 La Rochelle cedex 01 (France)

    2010-02-15

    The behaviour of steel electrodes in sodium methanoate solutions was studied by coupling electrochemical techniques (voltammetry, OCP vs. time) with in situ micro-Raman spectroscopy analyses of the corrosion products. The polarisation curves depended strongly on the methanoate concentration. For the smallest concentration (10{sup -3} mol L{sup -1}), the current density increased regularly with the applied potential. So the behaviour of the electrode was typical of an active material. In contrast, for the largest concentration (10{sup -1} mol L{sup -1}), the curves obtained were typical of a passive material. Methanoate ions favoured growth and stability of a passive oxide film more likely by adsorbing on its surface. The polarisation curve obtained for the intermediate concentration (10{sup -2} mol L{sup -1}) was unusual and testified of an imperfect passivation of the steel surface. Finally, steel electrodes were left at the open circuit potential in the methanoate solutions. In any case, the passivity was rapidly lost and a general corrosion of the surface took place. In situ Raman spectroscopy analyses at the early stage of the corrosion process demonstrated that the first product to form was a green rust, GR(HCOO{sup -}). It was oxidised later into gamma-FeOOH (lepidocrocite) by dissolved O{sub 2}. The process is then typical of what is usually observed in neutral or alkaline media, whatever the anions present and responsible of the GR formation. A new and detailed characterisation of GR(HCOO{sup -}) by X-ray diffraction was performed and a crystal structure is proposed.

  16. Mechanical Behaviour and Microstructural Characterization of Carbon Steel Samples from Three Selected Steel Rolling Plants

    OpenAIRE

    P. O. Atanda; Abioye, A. A.; A. O. Iyiola

    2015-01-01

    The research investigated the mechanical behavior of samples of steel rods obtained from three selected Steel Rolling Companies in South Western part of Nigeria. This was done by carrying out some mechanical tests such as tensile, impact and hardness as well as microstructural examination.Four sets of 16 mm steel rod samples were collected from Tiger steel industries, Phoenix steel and Oxil steel Industies, all located in South West Nigeria, The chemical composition was carried out using a...

  17. A Hybrid Low Temperature Surface Alloying Process for Austenitic Stainless Steels

    Institute of Scientific and Technical Information of China (English)

    Y. Sun

    2004-01-01

    This paper describes a novel, hybrid process developed to engineer the surfaces of austenitic stainless steels at temperatures below 450℃ for the improvement in wear and corrosion resistance. The process is carried out in the plasma of a glow discharge containing both nitrogen and carbon reactive species, and facilitates the incorporation of both nitrogen and carbon into the austenite surface to form a dual-layer structure comprising a nitrogen-rich layer on top of a carbon-rich layer.Both layers can be precipitation-free at sufficiently low processing temperatures, and contain nitrogen and carbon respectively in supersaturated fcc austenite solid solutions. The resultant hybrid structure offers several advantages over the conventional low temperature nitriding and the newly developed carburizing processes in terms of mechanical and chemical properties, including higher surface hardness, a hardness gradient from the surface towards the layer-core interface, uniform layer thickness, and much enhanced corrosion resistance. This paper discusses the main features of this hybrid process and the various structural and properties characteristics of the resultant engineered surfaces.

  18. Adventitious Carbon on Primary Sample Containment Metal Surfaces

    Science.gov (United States)

    Calaway, M. J.; Fries, M. D.

    2015-01-01

    Future missions that return astromaterials with trace carbonaceous signatures will require strict protocols for reducing and controlling terrestrial carbon contamination. Adventitious carbon (AC) on primary sample containers and related hardware is an important source of that contamination. AC is a thin film layer or heterogeneously dispersed carbonaceous material that naturally accrues from the environment on the surface of atmospheric exposed metal parts. To test basic cleaning techniques for AC control, metal surfaces commonly used for flight hardware and curating astromaterials at JSC were cleaned using a basic cleaning protocol and characterized for AC residue. Two electropolished stainless steel 316L (SS- 316L) and two Al 6061 (Al-6061) test coupons (2.5 cm diameter by 0.3 cm thick) were subjected to precision cleaning in the JSC Genesis ISO class 4 cleanroom Precision Cleaning Laboratory. Afterwards, the samples were analyzed by X-ray photoelectron spectroscopy (XPS) and Raman spectroscopy.

  19. The role of nitrogen in the preferential chromium segregation on the ferritic stainless steel (1 1 1) surface

    International Nuclear Information System (INIS)

    The temperature dependence on the segregation behavior of the ferritic stainless steel single crystal (1 1 1) surface morphology has been examined by scanning tunneling microscopy (STM), Auger electron spectroscopy (AES), and low energy electron diffraction (LEED). AES clearly showed the surface segregations of chromium and nitrogen upon annealing. Nanoscale triangular chromium nitride clusters were formed around 650 deg. C and were regularly aligned in a hexagonal configuration. In contrast, for the ferritic stainless steel (1 1 1) surface with low-nitrogen content, chromium and carbon were found to segregate on the surface upon annealing and Auger spectra of carbon displayed the characteristic carbide peak. For the low-nitrogen surface, LEED identified a facetted surface with (2 x 2) superstructure at 650 deg. C. High-resolution STM identified a chromium carbide film with segregated carbon atoms randomly located on the surface. The facetted (2 x 2) superstructure changed into a (3 x 3) superstructure with no faceting upon annealing at 750 deg. C. Also, segregated sulfur seems to contribute to the reconstruction or interfacial relaxation between the ferritic stainless steel (1 1 1) substrate and chromium carbide film.

  20. Electrochemical and Dry Sand Impact Erosion Studies on Carbon Steel.

    Science.gov (United States)

    Naz, M Y; Ismail, N I; Sulaiman, S A; Shukrullah, S

    2015-01-01

    This study investigated the dry and aqueous erosion of mild steel using electrochemical and dry sand impact techniques. In dry sand impact experiments, mild steel was eroded with 45 μm and 150 μm sand particles. Scanning electron microscopy (SEM), energy-dispersive X-ray spectroscopy (EDX) and micro-hardness techniques were used to elaborate the surface morphology of the eroded samples. The results revealed significant change in morphology of the eroded samples. In-depth analysis showed that although the metal erosion due to larger particles was significantly higher, the fines also notably damaged the metal surface. The surface damages were appreciably reduced with decrease in impact angle of the accelerated particles. The maximum damages were observed at an impact angle of 90°. The hardness of the samples treated with 45 μm and 150 μm sand remained in the range of 88.34 to 102.31 VHN and 87.7 to 97.55 VHN, respectively. In electrochemical experiments, a triple electrode probe was added into the metal treatment process. The linear polarization resistance (LPR) measurements were performed in slurries having 5% (by weight) of sand particles. LPR of the samples treated with 45 μm and 150 μm sand slurries was calculated about 949 Ω.cm(2) and 809 Ω.cm(2), respectively. PMID:26561231