WorldWideScience

Sample records for carbon steel sheets

  1. Fatigue Property of Nano-grained Delaminated Low-carbon Steel Sheet

    Institute of Scientific and Technical Information of China (English)

    X. Li; T.F. Jing; M.M. Lu; R. Xu; B.Y. Liang; J.W. Zhang

    2011-01-01

    Tension-tension fatigue life tests on nano-grained delaminated Iow-carbon steel sheet under different fatigue loads are carried out to study the fatigue properties of the steel. The three-dimensional microstructures of the steel are observed by TEM. In addition, the morphology of the fatigue fracture of the specimen under different loads is observed by SEM. The results show that micro-cracks form on the weak interface of the nano-grained steel under Iow-stress conditions, which hinders the propagation of the main cracks and reduces the fatigue crack propagation rate, resulting in the extending fatigue life of the steel.

  2. Tensile and pack compressive tests of some sheets of aluminum alloy, 1025 carbon steel, and chromium-nickel steel

    Science.gov (United States)

    Atchison, C S; Miller, James A

    1942-01-01

    Tensile and compressive stress-strain curves, stress-deviation curves, and secant modulus-stress curves are given for longitudinal and transverse specimens of 17S-T, 24S-T, and 24S-RT aluminum-alloy sheet in thicknesses from 0.032 to 0.081 inch, 1025 carbon steel sheet in thicknesses of 0.054 and 0.120 inch, and chromium-nickel steel sheet in thicknesses form 0.020 to 0.0275 inch. Significant differences were found between the tensile and the compressive stress-strain curves, and also the corresponding corollary curves; similarly, differences were found between the curves for the longitudinal and transverse directions. These differences are of particular importance in considering the compressive strength of aircraft structures made of thin sheet. They are explored further for the case of compression by giving tangent modulus-stress curves in longitudinal and transverse compression and dimensionless curves of the ratio of tangent modulus to Young's modulus and of the ratio of reduced modulus for a rectangular section to Young's modulus, both plotted against the ratio of stress to secant yield strength.

  3. Thin-Sheet zinc-coated and carbon steels laser welding

    International Nuclear Information System (INIS)

    This paper describes the results of a research on CO2 laser welding of thin-sheet carbon steels (Zinc-coated and uncoated), at several thicknesses combinations. Laser welding has an high potential to be applied on sub-assemblies welding before forming to the automotive industry-tailored blanks. The welding process is studied through the analysis of parameters optimization, metallurgical quality and induced distortions by the welding process. The clamping system and the gas protection system developed are fully described. These systems allow the minimization of common thin-sheet laser welding defects like misalignment, and zinc-coated laser welding defects like porous and zinc ventilation. The laser welding quality is accessed by DIN 8563 standard, and by tensile, microhardness and corrosion test. (Author) 8 refs

  4. Electroless plating of Ni-Zn(Fe)-P alloy on carbon steel sheets

    Institute of Scientific and Technical Information of China (English)

    WANG Sen-lin; WU Hui-huang

    2004-01-01

    The autocatalytic deposition of Ni-Zn(Fe)-P alloys were carried out on carbon steel sheets from bath containing nickel sulfate, zinc sulfate, sodium hypophosphite, sodium citrate and boric acid. The effects of pH and mole ratio of NiSO4/ZnSO4 on the deposition rate and the composition of deposit were studied. It is found that the presence of zinc sulfate in the bath has an inhibitory effect on the alloy deposition. As a consequence, the mole fraction of zinc in the deposits never reaches high value, which is less than 18.0%. The structure and surface morphology of Ni-Zn(Fe)-P coatings were charactered by XRD and SEM. The alloys plated at all conditions consist of amorphous phase coexisting with a crystalline cubic Ni phase. The surface morphology of coating is dependent on the deposition parameters.

  5. Toward the production of 50 000 tonnes of low-carbon steel sheet for the LHC superconducting dipole and quadrupole magnets

    CERN Document Server

    Babic, S; Beckers, F; Brixhe, F; Peiro, G; Verbeeck, T

    2002-01-01

    A total of 50 000 tonnes of low-carbon steel sheet has been ordered for the LHC main magnets. After three years of production, about 10 000 tonnes of steel sheet have been produced by Cockerill-Sambre Groupe Usinor. This paper gives a summary of the manufacturing process and improvements implemented as well as an overview of the difficulties encountered during this production. Preliminary statistics obtained for the mechanical and magnetic steel properties are presented. (6 refs).

  6. CYCLIC RECRYSTALLIZATION OF FERRITE IN HOT-ROLLED LOW-CARBON SHEET STEEL WITH STRUCTURETEXTURAL HETEROGENEITY

    Directory of Open Access Journals (Sweden)

    A. M. Nesterenko

    2009-01-01

    Full Text Available It is determined that in the process of soaking at subcritical temperature 680 °C in hot-rolled rolling of low-carbon steel 08 ps recrystallization is developed with heterogeneous fu ll repeat change of the steel ferrite change by its section.

  7. Effects of Alloying Elements and Hot–Rolling Temperature on Textures and r¯ Values of Continuous–Annealed Extra Low Carbon Steel Sheets

    OpenAIRE

    Jeong, W. C.; Shin, J.C.; Chung, J. H.

    1991-01-01

    The effects of hot rolling temperature and alloying elements on the textures and r¯ values of cold rolled and annealed extra low carbon steel sheets have been investigated. The steels examined were one extra low carbon Al–killed steel and two Ti–IF (Interstitial Free) steels with or without phosphorus. (200) pole figures and relative intensities of various reflections from the rolling plane were determined for hot bands and annealed sheets. The hot rolled textures are found, when finish-rolle...

  8. Thin-sheet zinc-coated and carbon steels laser welding

    Directory of Open Access Journals (Sweden)

    Peças, P.

    1998-04-01

    Full Text Available This paper describes the results of a research on CO2 laser welding of thin-sheet carbon steels (zinccoated and uncoated, at several thicknesses combinations. Laser welding has an high potential to be applied on sub-assemblies welding before forming to the automotive industry-tailored blanks. The welding process is studied through the analysis of parameters optimization, metallurgical quality and induced distortions by the welding process. The clamping system and the gas protection system developed are fully described. These systems allow the minimization of common thin-sheet laser welding defects like misalignement, and zinc-coated laser welding defects like porous and zinc volatilization. The laser welding quality is accessed by DIN 8563 standard, and by tensile, microhardness and corrosion tests.

    Este artigo descreve os resultados da investigação da soldadura laser de CO2 de chapa fina de acó carbono (simples e galvanizado, em diferentes combinações de espessura. A soldadura laser é um processo de elevado potencial no fabrico de tailored-blanks (sub-conjuntos para posterior enformação, constituidos por varias partes de diferentes materiais e espessuras para a indústria automóvel. São analisados os aspectos de optimização paramétrica, de qualidade metalúrgica da junta soldada e das deformações resultantes da soldadura. São descritos os mecanismos desenvolvidos de fixação das chapas e protecção gasosa, por forma a minimizar os defeitos típicos na soldadura laser de chapa fina como o desalinhamento e da soldadura laser de chapa galvanizada como os poros e a volatilização do zinco. Por fim apresentam-se resultados da avaliação da qualidade da soldadura do ponto de vista qualitativo através da norma DIN 8563, e do pontos de vista quantitativo através de ensaios de tracção, dureza e corrosão.

  9. Advanced sheet steels for automotive applications

    Science.gov (United States)

    Fekete, James R.; Strugala, Donald C.; Yao, Zhicong

    1992-01-01

    Vacuum degassing has recently been used by sheet steel producers to improve their products' ductility and strength. Carbon contents can be reduced by an order of magnitude to less than 0.0030 wt.%. Through careful alloying and processing, a range of new steel products has been developed for the automotive industry. These products include interstitial-free, deep-drawing-quality steels; formable, high-strength, interstitial-free steels; and bake-hardenable steels. This article summarizes the chemistry and processing needed to produce these products.

  10. Joining of Low-Carbon Steel Sheets with Al-Based Weld

    Directory of Open Access Journals (Sweden)

    Boczkal G.

    2016-03-01

    Full Text Available The analysis of the connection steel/Al/steel made by resistance welding was performed. The used low-carbon steel had low content of carbon and other elements, aluminum was of 99.997 wt.% Al purity. Formation of various FeAl intermetallic phases found in the phase diagram depending on the duration of the process was analyzed. Two distinctively different types of structure depending on time of welding were observed: 1 hypoeutectic structure for samples processed for 5 s, and 2 eutectic structure for samples processed for 10 s and more. The shear test showed increase of mechanical properties of the connection for the samples welded 10 s.

  11. Metallurgical characteristics and failure mode transition for dissimilar resistance spot welds between ultra-fine grained and coarse-grained low carbon steel sheets

    Energy Technology Data Exchange (ETDEWEB)

    Khodabakhshi, F.; Kazeminezhad, M., E-mail: mkazemi@sharif.edu; Kokabi, A.H.

    2015-06-18

    We studied the microstructure and mechanical characteristics of spot welded specimens, fabricated from low carbon steel sheets with different microstructures. Both ultra-fine grained (UFG) steel sheet and coarse grained (CG) steel sheet were used. The refined microstructure of the UFG steel has been produced by severe plastic deformation (SPD) using the constrained groove pressing (CGP) method. The grain size of the base metals was approximately 260 nm and 30 µm in diameter, respectively, in the UFG and CG steels. Examining the microstructure of a cross section cut through the spot weld reveals a similar grain size and phase distribution in the nugget on both the sides of the initial interface between sheets. Some recrystallization is observed in the heat affected zone on the UFG side as previously reported after the welding of symmetrical UFG–UFG spot welded specimens. The same energy deposit produces larger nuggets after the spot welding of UFG steels. Moreover, the hardness distribution across the nugget changes after welding on both sides of the initial (UFG/CG) interface. This effect is presently attributed to a change in the solidification, cooling rate and tempering after welding, likely because the higher resistance of UFG steel sheets increases the heat release by the Joule effect during spot welding. These changes in the mechanical behavior modify the transition between the interfacial failure (IF) and pull out failure (PF) mode with respect to energy deposit.

  12. Steel Sheet Pile Walls in Soft Soil

    NARCIS (Netherlands)

    Kort, D.A.

    2002-01-01

    For almost a century, steel sheet pile walls are applied worldwide as earth retaining structures for excavations and quay walls. Within the framework of the development of European structural codes for Civil Engineering works, the Eurocodes, Eurocode 3 Part 5 for design of steel sheet pile walls was

  13. On the Influence of Cross-Rolling on Shear Band Formation and Texture Evolution in Low Carbon Steel Sheets

    OpenAIRE

    Huh, M. Y.; Engler, O.; Raabe, D.

    1995-01-01

    In order to understand the influence of the crystallographic texture and the dislocation structure on the deformation mechanism in low carbon steels, the development of the texture and the microstructure in cross-rolled specimens was investigated by employing X-ray texture measurements and TEM observations. The cross-rolled specimens were obtained by rotating the rolling direction by various angles up to 90° after 30% initial straight-rolling of the hot rolled band. Whereas only few shear ban...

  14. Experimental study on Ti+Nb bearing ultra-low carbon bake hardening sheet steel hot-rolled in the ferrite region

    Institute of Scientific and Technical Information of China (English)

    Ji-ping Chen; Yong-lin Kang; Ying-min Hao; Guang-ming Liu; Ai-ming Xiong

    2009-01-01

    A Ti+Nb bearing ultra-low carbon bake hardening sheet steel hot-rolled in the conventional austenite region and in the fer- rite region with lubrication was experimentally studied. Subsequent cold rolling and continuous annealing processes were also con-ducted. The results show that microstructures of ultra-low carbon bake hardening hot strips at room temperature are basically irregu-lar polygonal ferrites. The yield strength, ultimate tensile strength, n value, and r value of the No.2 specimen hot-rolled in the ferrite region with lubrication are 243 MPa, 364 MPa, 0.29, and 1.74, respectively, which are similar to those of the No.1 specimen hot-rolled in the conventional austenite region. The elongation rate and bake hardening value of No.2 specimen are 51% and 49.4 MPa, respectively, which are greater than those of No. 1 specimen. The No.2 specimen hot-rolled in the ferrite region with lubrication exhibits good mechanical properties and relatively excellent baking hardening performance. Therefore, the hot rolling experiment of Ti+Nb bearing ultra-low carbon bake hardening steel in the ferrite region with lubrication is feasible and can be considered in the fu-ture industrial trial production.

  15. Milled Die Steel Surface Roughness Correlation with Steel Sheet Friction

    DEFF Research Database (Denmark)

    Berglund, J.; Brown, C.A.; Rosén, B.-G.;

    2010-01-01

    This work investigates correlations between the surface topography ofmilled steel dies and friction with steel sheet. Several die surfaces were prepared by milling. Friction was measured in bending under tension testing. Linear regression coefficients (R2) between the friction and texture...

  16. The stretch zone of automotive steel sheets

    Indian Academy of Sciences (India)

    Ľ Ambriško; L Pešek

    2014-04-01

    The paper deals with an experimental determination of the stretch zone dimensions in the notch tip in thin steel sheets. The stretch zone dimensions depend on steel grade, on the rolling direction as well as on the loading rate. Stretch zones were observed and measured on three steel grades. Fracture area and stretch zones were analysed by SEM. Stable crack growth was monitored by videoextensometry techniques on CT (Compact Tension) specimens. Specimens were loaded under two loading rates by eccentric tension, whereby the deformation in the notch surrounding area was recorded using a non-contact measurement–videoextensometry technique. Linear relation between the stretch zone dimensions was determined.

  17. Three-Sheet Spot Welding of Advanced High-Strength Steels

    DEFF Research Database (Denmark)

    Nielsen, Chris Valentin; Friis, Kasper Storgaard; Zhang, W.;

    2011-01-01

    The automotive industry has introduced the three-layer weld configuration, which represents new challenges compared to normal two-sheet lap welds. The process is further complicated by introducing high-strength steels in the joint. The present article investigates the weldability of thin, low......-carbon steel to two thicker, high-strength steels of high-strength low-alloy (HSLA) 340, DP600, or TRIP700. Factorial experimentation and statistical analysis are used to illustrate how the robustness of the process is affected by the electrode size and is heavily influenced by the protective zinc coating....... The weld mechanisms are analyzed numerically and compared with metallographic analyses showing how the primary bonding mechanism between the thin, low-carbon steel sheet and the thicker sheet of high-strength steel is solid-state bonding, whereas the two high-strength steels are joined by melting, forming...

  18. Copper contamination in thin stainless steel sheet

    International Nuclear Information System (INIS)

    The standard welding technique used at Oak Ridge Y-12 Plant for joining thin stainless sheet is the gas tungsten arc (GTA) welding process. One of the reoccurring problems with the sheet welds is surface cracking in the heat-affected zone (HAZ). Metallography shows that the cracks are only about 0.05 mm (0.002 in.) deep which is significant in a 0.25 mm (0.01 in.) thick sheet. Thus, welding requirements do not permit any surfacing cracking as detected by a fluorescent dye penetrant test conducted on every part after welding. Surface cracks have been found in both of the two most common weld designs in the thin sheet fabricated at the Oak Ridge Y-12 Plant. These butt joints are welded between two 0.25 mm thick stainless steel sheets and a tube with eyelet welded to a 25 mm (0.98 in.) thick sheet. The weld between the two sheets is made on a semiautomatic seam welding unit, whereas the tube-to-eyelet-to-sheet welds are done manually. The quality of both welds is very dependent on the welding procedure and the way the parts are placed in the weld fixturing. Metallographic examination has indicated that some welded parts with surface cracking in the weld region had copper particles on the surface, and the question of copper contamination has been raised. With the aid of a scanning electron microscope and an electron microprobe, the existence of copper in an around the surface cracks has been verified. The copper is on the surface of the parts prior to welding in the form of small dust particles

  19. Local Laser Heat Treatments of Steel Sheets

    Science.gov (United States)

    Järvenpää, A.; Jaskari, M.; Hietala, M.; Mäntyjärvi, K.

    In this work UHS structural and abrasion resistant (AR) steels were heat treated with a single 4 kW Yb: YAG-laser beam. Aim of the softening heat treatments was to enhance the formability locally with minimized strength lose. 1.8 mm thick B24CR boron steel was used for hardening tests. Study presents the possibilities and limitations in laser processing showing that a single laser beam is suitable for heat treating of sheets through the whole cross-section up to the thickness of 6 mm. In the case of the 6 mm thick sheets, the achieved maximum temperature in the cross-section varies as a function of the depth. Consequently, the microstructure and mechanical properties differ between the surfaces and the center of the cross-section (layered microstructure). For better understanding, all layers were tested in tensile tests. The 10 mm thick sheet was heat treated separately on the both surfaces by heating to a lower temperature range to produce a shallow tempered layer. The tensile and bendability tests as well as hardness measurements indicated that laser heat treatment can be used to highly improve the bendability locally without significant strength losses. Laser process has been optimized by transverse scanning movement and with a simple FE-model.

  20. Strengthening the {111} Texture in Steel Sheet by Increasing the Level of Solute Carbon During Cold Rolling

    OpenAIRE

    Barnett, M. R.; Kestens, L.

    2000-01-01

    A series of cold rolling and annealing experiments were conducted to examine the influence of solute carbon during cold rolling on the annealing texture. Hot band samples with grain sizes of 8 and 47 µm were used and rolling was carried out to reductions of 70% and 85%. Two levels of solute carbon were obtained prior to cold rolling by quenching and overaging. Recrystallization textures were measured following single and two step isothermal annealing treatments. In the latter, the level of so...

  1. Ultrahigh carbon steels, Damascus steels, and superplasticity

    Energy Technology Data Exchange (ETDEWEB)

    Sherby, O.D. [Stanford Univ., CA (United States). Dept. of Materials Science and Engineering; Wadsworth, J. [Lawrence Livermore National Lab., CA (United States)

    1997-04-01

    The processing properties of ultrahigh carbon steels (UHCSs) have been studied at Stanford University over the past twenty years. These studies have shown that such steels (1 to 2.1% C) can be made superplastic at elevated temperature and can have remarkable mechanical properties at room temperature. It was the investigation of these UHCSs that eventually brought us to study the myths, magic, and metallurgy of ancient Damascus steels, which in fact, were also ultrahigh carbon steels. These steels were made in India as castings, known as wootz, possibly as far back as the time of Alexander the Great. The best swords are believed to have been forged in Persia from Indian wootz. This paper centers on recent work on superplastic UHCSs and on their relation to Damascus steels. 32 refs., 6 figs.

  2. Influence of Grain Refinement of Hot Band and Cold Rolling Reduction on the Formation of Textures and R-Value of Cold Rolled Plain Extralow-Carbon Steel Sheets

    OpenAIRE

    Senuma, Takehide; Hashimoto, Natsuko

    1997-01-01

    A textural analysis was carried out to explain the cause of the planar anisotropy of r-value of cold rolled plain extralow-carbon steel sheets. For a detailed analysis, a model for calculating r-values from ODF-data of texture was applied and the influence of each or a group of crystal orientations of the recrystallization texture on the planar anisotropy of r-values was studied. The following results were obtained:A development of {111}〈110〉−{443}〈110〉−{332}〈110〉−{221}〈110〉 enhanced the V-ty...

  3. Nanoscale precipitation in hot rolled sheet steel

    Science.gov (United States)

    Sun, Jun

    Some newer hot rolled high strength low alloy (HSLA) steels with a single phase ferrite matrix have obtained substantial strengthening from nanoscale precipitation. These HSLA are reported to have a good combination of strength, ductility and hole-expansion ability. In the current work, Gleeble ® 3500 torsion testing was employed to simulate the hot rolling process with varying run-out table cooling rates and coiling temperatures on five microalloyed steels with additions of Ti, Nb, Mo, Cr and V, to investigate the effects of microalloy additions and processing conditions on microstructures as well as mechanical properties. Subsized tensile specimens obtained from as-twisted torsion samples were used to evaluate mechanical properties. The precipitation states of the five steels with different processing conditions were characterized using extraction replica TEM. Comparison of microstructures and mechanical properties was discussed. Characterization of the microstructure via light optical microscopy showed the matrix microstructure was mainly influenced by coiling temperature, which indicates that the transformation from austenite to ferrite occurred during the coiling period. A higher Ti content was shown to reduce the second constituent fractions. Investigation of carbon extraction replica specimens via TEM revealed the presence of nanoscale precipitation. Extensive nanoscale precipitation was observed in most of the specimens having a polygonal ferrite matrix, while in the granular bainite/ferrite microstructure at lower temperatures, fewer microalloy carbides were present. The specimens with polygonal ferrite had similar or higher yield strength than the specimens with granular bainite microstructure, which suggests the effectiveness of precipitation strengthening from extensive nanoscale precipitates. In the Nb-Mo steel, more significant strengthening due to grain refinement was evident. Yield strength values were less than reported for JFE's "NANOHITEN

  4. History of ultrahigh carbon steels

    Energy Technology Data Exchange (ETDEWEB)

    Wadsworth, J.; Sherby, O.D.

    1997-06-20

    The history and development of ultrahigh carbon steels (i.e., steels containing between 1 and 2.l percent C and now known as UHCS) are described. The early use of steel compositions containing carbon contents above the eutectoid level is found in ancient weapons from around the world. For example, both Damascus and Japanese sword steels are hypereutectoid steels. Their manufacture and processing is of interest in understanding the role of carbon content in the development of modern steels. Although sporadic examples of UHCS compositions are found in steels examined in the early part of this century, it was not until the mid-1970s that the modern study began. This study had its origin in the development of superplastic behavior in steels and the recognition that increasing the carbon content was of importance in developing that property. The compositions that were optimal for superplasticity involved the development of steels that contained higher carbon contents than conventional modern steels. It was discovered, however, that the room temperature properties of these compositions were of interest in their own right. Following this discovery, a period of intense work began on understanding their manufacture, processing, and properties for both superplastic forming and room temperature applications. The development of superplastic cast irons and iron carbides, as well as those of laminated composites containing UHCS, was an important part of this history.

  5. Laser droplet welding of zinc coated steel sheets

    OpenAIRE

    Jerič, Anže; Grabec, Igor; Govekar, Edvard

    2015-01-01

    The weldability of zinc coated steel sheets is often compromised by weld seam defects caused by rapid zinc vaporisation and burned-off zinc. Owing to this, welded seams usually remain unprotected from corrosion and are accompanied by undesirable porosity. In this paper, the laser droplet generation process and its application to laser droplet welding of zinc coated steel sheets are described. The influences of laser droplet generation and welding process control parameters on the properties o...

  6. Surface topography evolvement of galvanized steels in sheet metal forming

    Institute of Scientific and Technical Information of China (English)

    HOU Ying-ke; YU Zhong-qi; ZHANG Wei-gang; JIANG Hao-min; LIN Zhong-qin

    2009-01-01

    U-channel forming tests were performed to investigate the surface topography evolvement of hot-dip galvanized(GI) and galvannealed(GA) steels and the effects of die hardness on sheet metal forming(SMF). Experimental results indicate that the surface roughness values of the two galvanized steels increase with the number of forming, i.e., the surface topographies of galvanized steels are roughened in SMF. Moreover, GI steel has a better ability of damage-resistance than GA steel. The mechanisms of topography evolvement are different in the forming of GI and GA steels. Scratch is the main form of surface damage in the forming of GI steels. The severity of scratch can be decreased by increasing die hardness. GA steel results in exfoliating of the coating firstly and then severe scratching. The surface topography of galvannealed steels can be improved by increasing die hardness. However, the hardness should not be too high.

  7. Zinc coated sheet steel for press hardening

    Science.gov (United States)

    Ghanbari, Zahra N.

    Galvanized steels are of interest to enhance corrosion resistance of press-hardened steels, but concerns related to liquid metal embrittlement have been raised. The objective of this study was to assess the soak time and temperature conditions relevant to the hot-stamping process during which Zn penetration did or did not occur in galvanized 22MnB5 press-hardening steel. A GleebleRTM 3500 was used to heat treat samples using hold times and temperatures similar to those used in industrial hot-stamping. Deformation at both elevated temperature and room temperature were conducted to assess the coating and substrate behavior related to forming (at high temperature) and service (at room temperature). The extent of alloying between the coating and substrate was assessed on undeformed samples heat treated under similar conditions to the deformed samples. The coating transitioned from an α + Gamma1 composition to an α (bcc Fe-Zn) phase with increased soak time. This transition likely corresponded to a decrease in availability of Zn-rich liquid in the coating during elevated temperature deformation. Penetration of Zn into the substrate sheet in the undeformed condition was not observed for any of the processing conditions examined. The number and depth of cracks in the coating and substrate steel was also measured in the hot-ductility samples. The number of cracks appeared to increase, while the depth of cracks appeared to decrease, with increasing soak time and increasing soak temperature. The crack depth appeared to be minimized in the sample soaked at the highest soak temperature (900 °C) for intermediate and extended soak times (300 s or 600 s). Zn penetration into the substrate steel was observed in the hot-ductility samples soaked at each hold temperature for the shortest soak time (10 s) before being deformed at elevated temperature. Reduction of area and elongation measurements showed that the coated sample soaked at the highest temperature and longest soak time

  8. FEM Simulation of Bending Formability for Laminate Steel/Resin/Steel Lightweight Composite Sheet

    Institute of Scientific and Technical Information of China (English)

    Guancheng Ll; Yonglin KANG

    2003-01-01

    The ANSYS simulation software was used to analyze the bending formability of laminate steel/resin/steel lightweight composite sheet. The skin steel at external side produces relative slipping-off change during the bending due to its composite structure. The internal stress strain states, materials effect tools parameters and intermediate layer resin of lightweight sheet on slipping-off change were analyzed. The spring back and shear stress state after bending have also been discussed.

  9. Failure Behavior of Three-Steel Sheets Resistance Spot Welds: Effect of Joint Design

    Science.gov (United States)

    Pouranvari, M.; Marashi, S. P. H.

    2012-08-01

    There is a lack of comprehensive understanding concerning failure characteristics of three-steel sheet resistance spot welds. In this article, macro/microstructural characteristics and failure behavior of 1.25/1.25/1.25 mm three-sheet low carbon steel resistance spot welds are investigated. To evaluate the mechanical properties of the joint, the tensile-shear test was performed in three different joint designs. Mechanical performance of the joint was described in terms of peak load, energy absorption, and failure mode. The critical weld nugget size required to insure pullout failure mode was obtained for each joint design. It was found that the joint design significantly affects the mechanical properties and the tendency to fail in the interfacial failure mode. It was also observed that stiffer joint types exhibit higher critical weld size. Fusion zone size along sheet/sheet interface proved to be the most important controlling factor of spot weld peak load and energy absorption.

  10. Ni-Flash-Coated Galvannealed Steel Sheet with Improved Properties

    Science.gov (United States)

    Pradhan, D.; Dutta, M.; Venugopalan, T.

    2016-09-01

    In the last several years, automobile industries have increasingly focused on galvannealed (GA) steel sheet due to their superior properties such as weldability, paintability and corrosion protection. To improve the properties further, different coatings on GA have been reported. In this context, an electroplating process (flash coating) of bright and adherent Ni plating was developed on GA steel sheet for covering the GA defects and enhancing the performances such as weldability, frictional behavior, corrosion resistance and phosphatability. For better illustration, a comparative study with bare GA steel sheet has also been carried out. The maximum electroplating current density of 700 A/m2 yielded higher cathode current efficiency of 95-98%. The performances showed that Ni-coated (coating time 5-7 s) GA steel sheet has better spot weldability, lower dynamic coefficient of friction (0.07 in lubrication) and three times more corrosion resistance compared to bare GA steel sheet. Plate-like crystal of phosphate coating with size of 10-25 µm was obtained on the Ni-coated GA. The main phase in the phosphate compound was identified as hopeite (63.4 wt.%) along with other phases such as spencerite (28.3 wt.%) and phosphophyllite (8.3 wt.%).

  11. Novel coating systems based on PVD for steel sheet

    Energy Technology Data Exchange (ETDEWEB)

    Schuhmacher, B. [Dortmunder Oberflaechenzentrum GmbH (DOC) von Thyssen Krupp Stahl (Germany); Ehlers, K.D. [Salzgitter AG, Stahl und Technologie (Germany); Flossdorf, F.J. [Verein Deutscher Eisenhuettenwerke (VDEh) (Germany). Fachbereich Werkstofftechnik; Hagler, J. [Vereinigte Oesterreichische Eisen- und Stahlwerke AG (VOeST)-Alpine Industrieanlagenbau GmbH, Linz (Austria); Metzner, C.; Scheffel, B. [Fraunhofer-Institut fuer Elektronenstrahl und Plasmatechnik (FEP), Dresden (Germany); Steffen, R. [Stahlwerke Bremen GmbH (Germany)

    2001-08-01

    Physical vapour deposition (PVD) in combination with conventional coating processes such as hot-dip coating or electrolytic deposition offers interesting development approaches for novel steel strip coating systems. In joint-research projects of several German and Austrian steel companies with the Fraunhofer-Institute for Electron-beam and Plasma technology (FEP) different promising approaches for new PVD-coated steel sheet products, in particular in combination with conventional coating processes have been investigated. For an industrial application challenges particularly remain in terms of process development, i.e. to integrate PVD coating-processes into conventional steel strip coating lines. (orig.)

  12. The ultrasonic testing of the spot welded different steel sheets

    Directory of Open Access Journals (Sweden)

    M. Vural

    2006-08-01

    Full Text Available Purpose: Purpose of this paper is to investigate the applicability of spot welded different steel sheets toultrasonic testing, because resistance spot welding of the steel sheets is widely used in the car bodies andtransport fields and ultrasonic testing is a good way to evaluate the fatique life of the spot welds.Design/methodology/approach: Methodology of this paper is that two different steel sheets (AISI 304 typeaustenitic stainless steel sheet and Galvanized steel sheet were welded to each other by using resistance spotwelding. Some pre-welding tests were made to obtain suitable and optimum weld nugget diameter; and thewelding current vs. nugget diameter curve were obtained. By using this curve and kepting constant weldingparameters such as current, electrode pressure, weld time, etch., fully identical four spot welded specimenshaving 5 mm (±0.2 nugget diameter were obtained. The specimens and nugget diameters were tested by usinga special ultrasonic test apparatus which is designed for spot welded joints.Findings: Findings are that after the first ultrasonic tests, the four identical spot welded sheets which have AISI304 – Galvanized steel sheet combination were subjected to the fatigue test in four different number of cycles.There is no any rupture or fracture in spot welded joints after fatigue tests. The spot welded specimens subjectedto fatigue test were tested in ultrasonic test apparatus to observe the variation in the weld nugget and joint. Theultrasonic test results before fatigue and after fatigue were compared with each other; and the decreasing of theweld nugget diameter were observed while increasing the number of cycles. The results were shown in figuresand discussed.Research limitations/implications: Spot welding of different steel sheets forms different microstructures whichrespond different values to ultrasonic testing. Evaluation of these responses are quiet difficult.Practical implications: Only a few spot welds can be

  13. Dynamic characteristics of automotive steel sheets

    Directory of Open Access Journals (Sweden)

    M. Mihaliková

    2016-10-01

    Full Text Available The aim of this experimental research was to perform an analysis of deformation characteristics on two different types of steel: IF steel, and micro-alloyed steel were used automotive industry. For that purpose changes of properties of these materials were carried out by static 10-3 · s-1 and dynamic 103 · s-1 strain rate assess its plastic properties. Vickers micro hardness test was carried out by the static and dynamic loading condition and describes different hardness distribution. The higher strain hardening of materials was obtained too that was confirmed by distribution of dislocations.

  14. Test and analysis of dynamic process for spot welding of multilayer low carbon steel sheets%低碳钢多层板点焊动态过程测试与分析

    Institute of Scientific and Technical Information of China (English)

    李桂中; 丁建; 秦玉蝉; 王文权

    2013-01-01

    In the spot welding process, the spot-welded joints of multilayer sheets were always available. The variation of the sheet thickness is obvious in the spot welding process, which makes the impedance fluctuation drastic in secondary circuit of welding power transformer. Thus, the spot welding heat also fluctuates evidently. In this case, the nugget quality cannot be guaranteed if welding heat is not regulated effectively in real time. By means of dynamic test and analysis of welding thermal process, the applicability of different monitoring methods was discussed for spot welding of multilayer low carbon steel sheets. The scientific basis therefore can be provided for manufacturing enterprises to select the exact monitoring method and to achieve the effective quality control.%在电阻点焊生产过程中,时常会遇到不同层数的搭接点焊接头.由于多层板接头在实际点焊过程的焊材厚度发生了明显的变化,使得焊机二次回路中的阻抗大幅度波动.因而焊接热量也必然产生显著波动.若不能及时有效地实时调节焊接热量,熔核质量无法保证.通过对焊接热过程的动态测试与分析,探讨了3种不同机制监控方法对低碳钢多层数点焊的适应性,为生产企业选择准确的监控模式和进行有效的质量控制提供了科学依据.

  15. 直读光谱法测定超低碳钢板的碳含量%Determination of Carbon in Steel Sheets of Ultra-Low Carbon Content by Direct-Reading Atomic Emission Spectrography

    Institute of Scientific and Technical Information of China (English)

    李吉; 牟正明; 包雪鹏; 孙国燕

    2014-01-01

    用一系列含碳量(wC )在0.002%~0.03%范围内的标准物质在直读光谱仪上按选定的工作条件测定各样品的碳量。根据所得每一样品的一系列测定值以及各项统计量,分析并判断了直读光谱法在测定钢板中超低碳含量的准确度和精密度水平。试验结果表明:①测定结果的准确度受样品的基体背景及仪器标准化条件的影响,引入了系统误差;据此建议选择与待测样品基体匹配的标准物质校准仪器并选择合理的仪器标准化条件。②在上述含碳量范围内,所得测定值的S%值(包括10次测定和5次测定的计算值)差异较小,其极值之差为3×10-4%,但对相对标准偏差有显著影响,其最低值在2%左右,而最高值达21%。③在所选定的测定条件下,对碳含量在10-5数量级的样品而言,准确度或系统误差的波动范围在±1×10-4%范围内。%A set of CRM′s with values of wC% ranged from 0.002% to 0.03% was analyzed for their carbon contents with a direct reading AES under the specified working conditions.A statistical study was made based on data obtained,i.e.,the values ofwC% of each of the CRM′s and their statistics and levels of accuracy and precision of the method for determination of ultra-low carbon in steel sheets were assessed.It was shown that:① accuracy of the analytical results was affected by the matrix background of individual sample and standardization condition of the instrument,it is advised to choose CRM′s having similar composition with the sample for calibration of instrument and rational condition of standardization;② in the range of carbon content concerned,only small differences among values of S% (either for n=5 or 10)were obtained with difference of extreme values of 3×10-4 %,but significant differences of values of RSD% were observed with min.and max.values of 2% and 21% respectively;and ③ range of fluctuation of systematic

  16. 直读光谱法测定超低碳钢板的碳含量%Determination of Carbon in Steel Sheets of Ultra-Low Carbon Content by Direct-Reading Atomic Emission Spectrography

    Institute of Scientific and Technical Information of China (English)

    李吉; 牟正明; 包雪鹏; 孙国燕

    2014-01-01

    A set of CRM′s with values of wC% ranged from 0.002% to 0.03% was analyzed for their carbon contents with a direct reading AES under the specified working conditions.A statistical study was made based on data obtained,i.e.,the values ofwC% of each of the CRM′s and their statistics and levels of accuracy and precision of the method for determination of ultra-low carbon in steel sheets were assessed.It was shown that:① accuracy of the analytical results was affected by the matrix background of individual sample and standardization condition of the instrument,it is advised to choose CRM′s having similar composition with the sample for calibration of instrument and rational condition of standardization;② in the range of carbon content concerned,only small differences among values of S% (either for n=5 or 10)were obtained with difference of extreme values of 3×10-4 %,but significant differences of values of RSD% were observed with min.and max.values of 2% and 21% respectively;and ③ range of fluctuation of systematic error (or of accuracy)for determination of carbon content at the magnitude of 10-5 attained to values ranged in ±1×10-4 %.%用一系列含碳量(wC )在0.002%~0.03%范围内的标准物质在直读光谱仪上按选定的工作条件测定各样品的碳量。根据所得每一样品的一系列测定值以及各项统计量,分析并判断了直读光谱法在测定钢板中超低碳含量的准确度和精密度水平。试验结果表明:①测定结果的准确度受样品的基体背景及仪器标准化条件的影响,引入了系统误差;据此建议选择与待测样品基体匹配的标准物质校准仪器并选择合理的仪器标准化条件。②在上述含碳量范围内,所得测定值的S%值(包括10次测定和5次测定的计算值)差异较小,其极值之差为3×10-4%,但对相对标准偏差有显著影响,其最低值在2%左右,而最高值达21%。③在所选定的测

  17. Corrosion of carbon steel welds

    International Nuclear Information System (INIS)

    This report assesses the factors which cause preferential attack to occur in carbon steel fusion welds. It was concluded that the main factors were: the inclusion content of the weld metal, the potential of the weld metal being less noble than that of the parent, and the presence of low-temperature transformation products in the heat-affected zone of the weld. These factors should be minimized or eliminated as appropriate so that the corrosion allowances determined for carbon steel waste drums is also adequate for the welds. An experimental/theoretical approach is recommended to evaluate the relative corrosion resistance of welds prepared from BS 4360 grade 43A steel to that of the parent material. (author)

  18. The law of structure formation in sheet stainless steels of the ferrite class

    International Nuclear Information System (INIS)

    The effect of metallurgical redistribution on the structure in the stainless steels of the ferrite class is studied. The regularities of the solid solution state change in dependence on the sheet rolling temperature-deformation conditions are established. It is shown, that the rolling, produced from the stainless steels of the ferrite class, is delivered for hot rolling in the cold-hardened state when there is heavy supersaturation of the solid solution with the carbon and nitrogen atoms. The conclusion is made, that for improving the structure and properties of the cold-rolled sheet it is advisable to subject the rolling to the special recrystallization annealing for separating the carbon and nitrogen atoms in the secondary phase composition

  19. Improvement of mechanical properties of steel sheet

    Institute of Scientific and Technical Information of China (English)

    Bashchenko; A.; P.; Knokhin; V.; G.; Beliavsky; P.; B.; Traino; A.; I.

    2005-01-01

    Consideration was given to some peculiarities of the resource-saving IDT-production that implements metallophysical principles of hot deformation effect upon the formation of martensite and perlite structures of alloy steels as well as upon their functional properties by way of DTT-cycling.

  20. Toughness of welded stainless steels sheets for automotive industry

    Directory of Open Access Journals (Sweden)

    E. Bayraktar

    2011-01-01

    Full Text Available Purpose: In the automotive industry, more and more it is compulsory to develop new grades of stainless steels, such as high resistant Martensitic Stainless Steels (MA-SS and Ferritic Stainless Steels (FSS in order to realise certain or many complex deep drawn pieces. For these grades, resistance spot welding (RSW is the most widespread process used largely for many parts of the car body in the automotive industry. This paper aims to characterise mechanical behaviour (toughness of the different steel grades under dynamic test conditions.Design/methodology/approach: A special crash test device is used in different temperatures and the simulated crash tests are performed at a constant speed of 5.52 m/s.Findings: The specimen is submitted to impact tensile test at different temperatures. According to testing temperature, fracture mode varies: At low temperatures, brittle fracture occurs: due to stress concentration, fracture always occurs in the notched section. At high temperatures, the specimen fails by ductile fracture. Toughness of the steel sheets (base metals, BM or welded parts is well compared at different materials and test conditions.Research limitations/implications: Evaluation of welded thin sheets submitted to the dynamic loading in order to correlate in real service conditions in order to realize a useful correlation between the transition temperature and deep drawability can be used for evaluating of the welding conditions and also of the material characteristics. For detail study, this type of the test needs a standard formulation.Practical implications: This is a new conception of specimen and of the impact/crash machine. It is widely used in automotive industry for practical and economic reason to give rapid answers to designer and also steel makers for ranking the materials.Originality/value: New developed test called impact crash test for evaluating the toughness of thin welded joints (tailored blanks / mechanical assemblies in

  1. Magnetic Properties and Workability of 6.5% Si Steel Sheet Manufactured by Siliconizing Process

    Institute of Scientific and Technical Information of China (English)

    2000-01-01

    A siliconizing process to manufacture 6.5% Si steel sheet has been developed. Electric compo nents, such as transformers and reactors are made easily from 6.5% Si steel sheet. However, improved workability is desirable to increase the applications. Therefore the improvement of workability of 6.5% Si steel sheet was investigated, and the results were obtained as follows: (a) workability of 6.5% Si steel sheet is deteriorated by grain boundary oxidization, (b) grain boundary oxidization can be restrained by the addition of C. Workability and magnetic properties of 6.5% Si steel sheet with C addition are discussed. Furthermore, it was found that the work ability of high Si steel sheet was improved remarkably by varying the Si content gradient along the thickness without deterioration of high frequency magnetic properties. This newly developed magnetic gradient high Si steel sheet is also discussed.

  2. Carbon Segregation of Bearing Steel Concasting Billet

    Institute of Scientific and Technical Information of China (English)

    2000-01-01

    The formation mechanism of “white band” and central carbon segregation of high-carbon Cr bearing steel concasting billets are discussed in this paper. The maximum oxygen content in the steel produced by concasting process was 13x10-6 with an average oxygen content of 9.3x 10-6.Comparison of metallurgical quality and fatigue property between the concasting steel (CC) andingot casting steel (IC) showed that the carbon segregation (C/C0) in former steel was 0.92~1.10and its fatigue life was equal to that of the latter steel.

  3. Quality assurance plan for Atlas raw steel sheets

    Energy Technology Data Exchange (ETDEWEB)

    Guarino, V.

    1998-02-10

    As part of a collaborative experimental High Energy Physics experiment at the LHC Facility, CERN Laboratory, Geneva, Switzerland, a group of US institutions has accepted the responsibility for constructing a large portion of the calorimeter for this experiment. This device is referred to as the Tile Calorimeter. The Tile Calorimeter has three major elements, a large center section (Barrel), and two end sections (Extended Barrel). The US group will be responsible for the construction of one of these extended barrel sections. All of the components that are required to construct this device will be fabricated in the US over a period of three years commencing in 1998. Another similar element and the barrel element will be constructed in both eastern and western Europe by parallel groups. The extended barrel is a cylindrical device approximately 8.5 meters (28 ft.) OD x 4.5 meters (14 ft.) ID, made up of 64 wedges. Each of these wedges is constructed by bolting submodules to a strongback girder. Each submodule is constructed of a series of sheets that are welded and glued together. The purpose of this Quality Assurance document is to insure that the raw steel sheet meets the magnetic, strength, and stamping requirements for the Atlas tile Calorimeter. In order to meet these requirements, a set of specifications has been developed and are described below. These specifications must be met by the steel supplier as well as an independent testing plan to be performed by Argonne National Laboratory (ANL). The independent testing is divided into three parts: on-site inspection of the cold rolling process and subsequent slitting of the coil into individual sheets; off-site tests on the magnetic properties of the steel sheet; off-site tests of the internal stress of the sheet.

  4. Constitutive modelling of dual phase steel sheet and tube

    Science.gov (United States)

    Thompson, A. C.; Salisbury, C. P.; Worswick, M. J.; Mayer, R.

    2006-08-01

    Automobile manufacturers are currently striving to improve vehicle fuel efficiency through reduction of vehicle weight. Dual phase steels are good candidates for automotive bodies due to their high strength-to-weight ratio, and good formablity and weldability. As part of a project on the interaction between forming and crashworthiness, constitutive parameters of a dual phase steel were determined for both sheet and tube stock in order to support analysis of the tube response throughout forming processes and in crash simulations. Stress - strain data was collected at a quasi-static rate as well as rates from 0.1 to 1500 s - 1. The intermediate strain rate response was captured using an instrumented falling weight tensile tester (35 100 s - 1), while a tensile split Hopkinson bar (500 1500 s - 1) was used to capture the high-rate response. This range of strain rates is typical of the rates seen in a crash simulation. Tests were also performed at higher temperatures (150°C and 300°C) at rates of 500 and 1500 s - 1 to capture the thermal softening response. The dual phase steel sheet and tube show an appreciable amount of strain rate sensitivity throughout the complete range of strain rates. It also exhibited a large amount of thermal softening. The thermal sensitivity is identical for the sheet and tube. Fits to the Johnson-Cook constitutive model were obtained from the experimental results.

  5. Properties, Microstructures and Precipitate Morphology of Hot-rolled Interstitial-Free (IF) Steel Sheets

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    In order to simplify production process and to decrease production cost of thicker cold-rolled IFsteel sheets for deep drawing applications, a new hot-rolled IF steel sheet is developed through hot-rolling in α region. In this paper, properties, microstructures and precipitate morphology of hot-rolled IF steel sheets are described..

  6. Failure Mechanism of Laminated Damping Steel Sheet during Tensile-Shearing

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    The tensile-shear failure zone of the laminated damping steel sheet was investigated by scanning electron microscopyand X-ray photoelectron spectroscopy. It is found that there exists cohesive failure in polymer sandwich and sub-boundary failure between the steel sheet and the polymer. The sub-boundary layer is dominantly polymer material.The tensile-shear failure of the laminated damping steel sheet is a process during which the crazes form, grow upand merge into cracks.

  7. 46 CFR 59.20-1 - Carbon-steel or alloy-steel castings.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 2 2010-10-01 2010-10-01 false Carbon-steel or alloy-steel castings. 59.20-1 Section 59... BOILERS, PRESSURE VESSELS AND APPURTENANCES Welding Repairs to Castings § 59.20-1 Carbon-steel or alloy-steel castings. Defects in carbon-steel or alloy-steel castings may be repaired by welding. The...

  8. Estimation Model for Magnetic Properties of Stamped Electrical Steel Sheet

    Science.gov (United States)

    Kashiwara, Yoshiyuki; Fujimura, Hiroshi; Okamura, Kazuo; Imanishi, Kenji; Yashiki, Hiroyoshi

    Less deterioration in magnetic properties of electrical steel sheets in the process of stamping out iron-core are necessary in order to maintain its performance. First, the influence of plastic strain and stress on magnetic properties was studied by test pieces, in which plastic strain was added uniformly and residual stress was not induced. Because the influence of plastic strain was expressed by equivalent plastic strain, at each equivalent plastic strain state the influence of load stress was investigated. Secondly, elastic limit was determined about 60% of macroscopic yield point (MYP), and it was found to agree with stress limit inducing irreversible deterioration in magnetic properties. Therefore simulation models, where beyond elastic limit plastic deformation begins and magnetic properties are deteriorated steeply, are proposed. Besides considered points in the deformation analysis are strain-rate sensitivity of flow stress, anisotropy under deformation, and influence of stress triaxiality on fracture. Finally, proposed models have been shown to be valid, because magnetic properties of 5mm width rectangular sheets stamped out from non-oriented electrical steel sheet (35A250 JIS grade) can be estimated with good accuracy. It is concluded that the elastic limit must be taken into account in both stamping process simulation and magnetic field calculation.

  9. Aligned carbon nanotube sheet piezoresistive strain sensors

    Science.gov (United States)

    Li, Ang; Bogdanovich, Alexander E.; Bradford, Philip D.

    2015-09-01

    Carbon nanotubes (CNTs) have a unique set of properties that may be useful in the production of next generation structural health monitoring composites. This research introduces a novel CNT based material system for strain and damage sensing applications. An aligned sheet of interconnected CNTs was drawn from a chemical vapor deposition grown CNT array and then bonded to the surface of glass fiber/epoxy composite coupons. Various types of mechanical tests were conducted, accompanied by real-time electrical data acquisition, in order to evaluate the electro-mechanical behavior of the developed sensing material. Specimens were loaded in the longitudinal and transverse CNT sheet orientations to investigate the anisotropy of the piezoresistive effect. The CNT sheets exhibited good sensing stability, linearity, sensitivity and repeatability within a practical strain range; which are crucial sensor features for health monitoring. It was also demonstrated that the CNT orientation in the sheet had a dramatic effect on the sensitivity, thus validating the usefulness of this sensing material for directional strain/damage monitoring. Finally, pre-straining of the CNT sheet sensors was conducted to further enhance the linearity of electro-mechanical response and long-term stability of the sensors during cyclic loading.

  10. Plain carbon steel bipolar plates for PEMFC

    Institute of Scientific and Technical Information of China (English)

    WANG Jianli; SUN Juncai; TIAN Rujin; XU Jing

    2006-01-01

    Bipolar plates are a multifunctional component of PEMFC. Comparing with the machined graphite and stainless steels, the plain carbon steel is a very cheap commercial metal material. In this paper, the possibility of applying the plain carbon steels in the bipolar plate for PEMFC was exploited. In order to improve the corrosion resistance of the low carbon steel in the PEMFCs' environments,two surface modification processes was developed and then the electrochemical performances and interfacial contact resistance (ICR) of the surface modified plate of plain carbon steel were investigated. The results show that the surface modified steel plates have good corrosion resistance and relatively low contact resistance, and it may be a candidate material as bipolar plate of PEMFC.

  11. Analysis of ridging in ferritic stainless steel sheet

    Energy Technology Data Exchange (ETDEWEB)

    Wu, P.D. [Novelis Inc., Novelis Global Technology Centre, 945 Princess Street, Kingston, Ont., K7L 5L9 (Canada)]. E-mail: wupeidong@hotmail.com; Jin, H. [Novelis Inc., Novelis Global Technology Centre, 945 Princess Street, Kingston, Ont., K7L 5L9 (Canada); Shi, Y. [Novelis Inc., Novelis Global Technology Centre, 945 Princess Street, Kingston, Ont., K7L 5L9 (Canada); Lloyd, D.J. [Novelis Inc., Novelis Global Technology Centre, 945 Princess Street, Kingston, Ont., K7L 5L9 (Canada)

    2006-05-15

    The finite element method is used to numerically simulate the development of ridging/roping in ferritic stainless steel sheet under stretching. The measured electron backscattered diffraction (EBSD) data (grain orientations and their spatial distributions) are directly incorporated into the finite element model and the constitutive response at an integration point is described by the single crystal plasticity theory. The effects of spatial orientation distribution, imposed deformation path, and inhomogeneous deformation within individual grains on the roping are discussed. It is found that the initial texture and its spatial distribution are the predominant factors for the development of ridging.

  12. Bauschinger effect and springback behavior of dual phase sheet steels

    Science.gov (United States)

    Ma, Hongwei

    2007-09-01

    With the increasing use of advanced high strength steels in the automotive industry, springback control has become a more critical issue. It is now realized that a more accurate simulation of springback has to take the Bauschinger effect into account, especially when sheet experiences complicated plastic deformation. In this study, the Bauschinger effect in dual-phase (DP) steels was investigated through tension-unloading-reloading tests. Fundamental mechanisms of the Bauschinger effect were examined via two special experiments: (i) TEM study of the dislocation distribution at the different plastic pre-strains in Bauschinger tests; and (ii) residual stress measurement after different tensile strains using in-situ neutron diffraction technology. To investigate the influence of the Bauschinger effect on springback, deep-draw bending tests were carried out with the different friction conditions. The experimental results of the tension-unloading-reloading tests show the Bauschinger effect in DP steel is much stronger than that in interfacial-free (IF) steel. TEM observation revealed very strong interactions between dislocations and martensite in DP steels. In-situ neutron diffraction tests show that the residual strains caused by inhomogeneous deformation of the two phases in DP steel after deformation are much higher than those in IF steels. The above results support the observation of a strong Bauschinger effect in DP steels. A composite model based on the analysis of internal stress shows further clearly that the residual stresses are the predominant mechanism of the Bauschinger effect in DP steels. A newly defined Bauschinger energy parameter (E beta) was found to be able to quantitatively describe this transient softening before reversed loading. The unloading responses showed the total recovery comes not only from elastic recovery but also from inelastic recovery. An effective unloading modulus was therefore introduced to reflect the inelastic recovery. Based on

  13. Ultrasonic Fatigue Endurance of Thin Carbon Fiber Sheets

    Science.gov (United States)

    Domínguez Almaraz, Gonzalo M.; Ruiz Vilchez, Julio A.; Dominguez, Aymeric; Meyer, Yann

    2016-04-01

    Ultrasonic fatigue tests were carried out on thin carbon fiber sheets (0.3 mm of thickness) to determine the fatigue endurance under very high-frequency loading (20 kHz). This material, called the gas diffusion layer (GDL), plays a major role in the overall performances of proton exchange membrane fuel cells (PEMFCs). The study of its physical-chemical properties is an on-going subject in the literature; nevertheless, no knowledge is available concerning the high-frequency fatigue endurance. A principal difficulty in carrying out ultrasonic fatigue tests on this material was to determine the dimensions of testing specimen to fit the resonance condition. This aspect was solved by modal numerical simulation: The testing specimen has been a combination of a low-strength steel frame (to facilitate the attachment to the ultrasonic machine and to increase the mass of the specimen), and the carbon fiber hourglass-shape profile. Under resonance condition, a stationary elastic wave is generated along the specimen that induces high stress at the neck section and high displacements at the ends. Results show that fatigue life was close to 3 × 108 cycles when the high Von Misses stress at the neck section was 170 MPa, whereas fatigue life attains the 4.5 × 109 cycles when stress decreases to 117 MPa. Crack initiation and propagation were analyzed, and conclusions were drawn concerning the fatigue endurance of these fiber carbon sheets under ultrasonic fatigue testing.

  14. Rational use of hot-rolled product of steel type 08ps for manufacturing cold rolled sheet

    International Nuclear Information System (INIS)

    Mechanical properties of cold rolled sheet of steel type 08ps has bent investigated depending of melt chemical composition. Through the values of pair and multiple correlation coefficients a conclusion has been made that carbon, manganese and silicon have the strongest effect on strength and plastic properties. A table has been compiled for a practical use which makes it possible to determine sheet properties depending an amounts of silicon (0.01-0.17%), manganese (0.31-0.50%) at carbon content of 0.08% C

  15. The Effect of Strain Rate on the Mechanical Properties of Automotive Steel Sheets

    Directory of Open Access Journals (Sweden)

    Miroslav Német

    2013-01-01

    Full Text Available The automotive industry is currently seeking detailed information about various types of materials and their behavior under dynamic loading. Dynamic tensile testing of sheet steels is growing in importance. The experimental dynamic tensile technique depends on the strain rate. Each type oftest serves for a specific range of strain rates, and provides specific types of information. This workdeals with the influence of the strain rate on the mechanical properties of automotive steel sheets.Three different types of steel: IF steel, DP steel, and micro-alloyed steel (S 460 were used to compare static and dynamic properties.

  16. Optimizing resistance spot welding parameters for vibration damping steel sheets

    Energy Technology Data Exchange (ETDEWEB)

    Oberle, H. [Centre de Recherches et Developpements Metallurgiques, Sollac (France); Commaret, C.; Minier, C. [Automobiles Citroeen PSA (France); Magnaud, R. [Direction des Methodes Carrosserie, Renault (France); Pradere, G. [Materials Engineering Dept., Renault (France)

    1998-01-01

    In order to meet the growing demand for functionality and comfort in vehicles, weight and quietness are major concerns for carmakers and materials suppliers. Noise reduction by damping vibrations can meet both aspects. Therefore, steelmakers have developed vibration damping steel sheets (VDSS), which are a three-layer composite material composed of two steel sheets sandwiching a viscoelastic resin core. Industrial use of VDSS in automobiles usually implies the product can be resistance welded. The intent of this investigation is to set up rules to optimize resistance spot welding of VDSS. Two phenomena are the focus of this research: the reduction of blistering and gas expulsion holes. Different aspects are studied, such as the effect of polymer presence and of electrode shape on welding domain and the evaluation of the influence of a welding schedule on blistering and expulsion holes. It appears that polymer presence has no effect on domain width, but does on its position. Higher frequency of expulsion holes with truncated electrodes can be explained with mechanical considerations. From the influence of short circuit voltage, current delay angle and welding schedule on the frequency of gas expulsion holes, a mechanism responsible for expulsion holes is proposed and optimal welding parameters are given.

  17. 75 FR 59744 - Stainless Steel Sheet and Strip From Germany, Italy, Japan, Korea, Mexico, and Taiwan

    Science.gov (United States)

    2010-09-28

    ... group response to its notice of institution (75 FR 30437, June 1, 2010) was adequate and that the... COMMISSION Stainless Steel Sheet and Strip From Germany, Italy, Japan, Korea, Mexico, and Taiwan AGENCY... Korea and the antidumping duty orders on stainless steel sheet and strip from Germany, Italy,...

  18. Forming limit and fracture mechanism of ferritic stainless steel sheets

    International Nuclear Information System (INIS)

    Research highlights: → Forming limit curves of two ferritic stainless steel sheets were well predicted. → Failure occurs by necking in uniaxial and plane strain tension for both materials. → Failure occurs by shearing in balanced biaxial tension for both materials. → Strain rate sensitivity does not affect the limit strains a lot for both materials. → Strain rate sensitivity likely influences the failure mode for both materials. - Abstract: In this work, the forming limit curves (FLCs) of two ferritic stainless steel sheets, AISI409L and AISI430, were predicted with the Marciniak-Kuczynski (MK) and Bressan-William-Hill (BWH) models, combined with the Yld2000-2d yield function and the Swift hardening law. Uniaxial tension, disk compression and hydraulic bulge tests were performed to determine the yield loci and hardening curves of both materials. Meanwhile, the strain rate sensitivity (SRS) coefficient was measured through uniaxial tension tests carried out at different strain rates. Out-of-plane stretching tests were conducted in sheet specimens to obtain the surface limit strains under different linear strain paths. Micrographs of the specimens fractured in different stress states were obtained by optical and scanning electron microscopy. The overall results show that the BWH model can predict the FLC better than the MK model, and that the SRS does not have much effect on the limit strains for both materials. The predicted FLCs and micrograph analysis both indicate that failure occurs by surface localized necking in uniaxial and plane strain tension states, whereas it occurs by localized shearing in the through thickness direction in balanced biaxial tension state.

  19. Ultrahigh Ductility, High-Carbon Martensitic Steel

    Science.gov (United States)

    Qin, Shengwei; Liu, Yu; Hao, Qingguo; Zuo, Xunwei; Rong, Yonghua; Chen, Nailu

    2016-10-01

    Based on the proposed design idea of the anti-transformation-induced plasticity effect, both the additions of the Nb element and pretreatment of the normalization process as a novel quenching-partitioning-tempering (Q-P-T) were designed for Fe-0.63C-1.52Mn-1.49Si-0.62Cr-0.036Nb hot-rolled steel. This high-carbon Q-P-T martensitic steel exhibits a tensile strength of 1890 MPa and elongation of 29 pct accompanied by the excellent product of tensile and elongation of 55 GPa pct. The origin of ultrahigh ductility for high-carbon Q-P-T martensitic steel is revealed from two aspects: one is the softening of martensitic matrix due to both the depletion of carbon in the matensitic matrix during the Q-P-T process by partitioning of carbon from supersaturated martensite to retained austenite and the reduction of the dislocation density in a martensitic matrix by dislocation absorption by retained austenite effect during deformation, which significantly enhances the deformation ability of martensitic matrix; another is the high mechanical stability of considerable carbon-enriched retained austenite, which effectively reduces the formation of brittle twin-type martensite. This work verifies the correctness of the design idea of the anti-TRIP effect and makes the third-generation advanced high-strength steels extend to the field of high-carbon steels from low- and medium-carbon steels.

  20. Laser brazing with filler wire for galvanized steel sheets

    Institute of Scientific and Technical Information of China (English)

    Feng Xiaosong; Li Liqun; Chen Yanbin; Zhou Shanbao

    2005-01-01

    The process properties and interface behavior of CO2 laser brazing with automatic wire feed for galvanized steel sheets were investigated , in which the brazing filler metal was CuSi3 and no flux was used. As to the appearance quality of the brazing seams, the roles of the processing parameters, such as brazing speed, wire feeding rate, inclination and feeding direction of the wire, laser power, spot diameter and heating position, were assessed. The further investigation indicates that the behavior of the active elements Si, Mn and Zn are significantly influenced by energy input. At the interface, the microstructure of the base metal was composed of columnar crystals and the acicalar α solid solution was found on the filler metal side.

  1. Microbial-Influenced Corrosion of Corten Steel Compared with Carbon Steel and Stainless Steel in Oily Wastewater by Pseudomonas aeruginosa

    Science.gov (United States)

    Mansouri, Hamidreza; Alavi, Seyed Abolhasan; Fotovat, Meysam

    2015-07-01

    The microbial corrosion behavior of three important steels (carbon steel, stainless steel, and Corten steel) was investigated in semi petroleum medium. This work was done in modified nutrient broth (2 g nutrient broth in 1 L oily wastewater) in the presence of Pseudomonas aeruginosa and mixed culture (as a biotic media) and an abiotic medium for 2 weeks. The behavior of corrosion was analyzed by spectrophotometric and electrochemical methods and at the end was confirmed by scanning electron microscopy. The results show that the degree of corrosion of Corten steel in mixed culture, unlike carbon steel and stainless steel, is less than P. aeruginosa inoculated medium because some bacteria affect Corten steel less than other steels. According to the experiments, carbon steel had less resistance than Corten steel and stainless steel. Furthermore, biofilm inhibits separated particles of those steels to spread to the medium; in other words, particles get trapped between biofilm and steel.

  2. Correlation of titanium content and core loss in non-oriented electrical steel sheets

    Directory of Open Access Journals (Sweden)

    D. Steiner Petrovič

    2010-01-01

    Full Text Available In this study the correlation between the titanium content of steel and the core loss of non-oriented electrical steel sheets was determined. The core loss and titanium content of steel have a weak, but positive, correlation. The core loss was found to increase with an increasing titanium content. The study included a statistical analysis of an industrial data set and a metallographic analysis of the titanium inclusions. The analyzed titanium inclusions in the electrical steel sheets containing 0,006 mas.% Ti and 0,008 mas.% Ti were complex oxycarbonitrides, complex TiC and complex Ti(C,N.

  3. Deformation and Recrystallisation in Low Carbon Steels

    OpenAIRE

    Almojil, Marwan

    2010-01-01

    The annealing behaviour, including studies of recrystallisation kinetics anddevelopment of crystallographic texture, of two low carbon steels after different coldrolling reductions have been investigated using Optical Microscopy (OM), ElectronBack-Scatter Diffraction (EBSD) and Transmission Electron Microscopy (TEM).The primary recrystallisation behaviour of 20, 50, 70 and 90% cold rolled InterstitialFree (IF) and High Strength Low Alloy (HSLA) steels was studied. The HSLA wasinitially proces...

  4. Marine atmospheric corrosion of carbon steels

    OpenAIRE

    Morcillo, Manuel; Alcántara, Jenifer; Díaz, Iván; Chico, Belén; Simancas, Joaquín; de la Fuente, Daniel

    2015-01-01

    Basic research on marine atmospheric corrosion of carbon steels is a relatively young scientific field and there continue to be great gaps in this area of knowledge. The presence of akaganeite in the corrosion products that form on steel when it is exposed to marine atmospheres leads to a notable increase in the corrosion rate. This work addresses the following issues: (a) environmental conditions necessary for akaganeite formation; (b) characterisation of akaganeite in the corrosion products...

  5. On-line measurement of texture, thickness and plastic strain ratio on steel sheets using laser-ultrasound resonance spectroscopy

    International Nuclear Information System (INIS)

    Laser-ultrasonics is used as a non-contact technique to determine reliably and rapidly the crystallographic texture, the average plastic strain ratio, and the thickness of sheet metal on the production line. With laser-ultrasonics, a short laser pulse is used to generate a wideband pulse of ultrasound and a laser interferometer is used for detection. In this paper, a large number of echoes are collected and analyzed together to measure the natural resonance frequencies in the thickness of the sheet. From these frequencies, two texture coefficients, W400 and W420 are calculated, as well as a highly accurate measurement of the sheet thickness. Using these texture coefficients and well-known relationships, the average and planar variation of the plastic strain ratio, respectively 'r' and Δr, can be evaluated. Both parameters are indications of the formability of metals sheets. Measurements on 1 mm thick, ultra-low-carbon steel sheets at LTV Steel Company have shown the following measurement accuracies: 'r' to within ±0.04, Δr to within ±0.1, thickness to better than ± 1 μm. (author)

  6. Diagrams of supercooled austenite transformations of low-carbon and medium-carbon TRIP-steels

    Directory of Open Access Journals (Sweden)

    A. Grajcar

    2008-07-01

    Full Text Available Purpose: The aim of the paper is to determine the influence of cooling conditions on a structure and a shape of CCT-diagrams of TRIP-aided steels.Design/methodology/approach: The diagrams of undeformed supercooled austenite transformations for low-carbon and medium-carbon steels were determined. The specimens were austenitized at a temperature of 1100°C and cooled from a temperature of 900°C with a rate in a range from 1 to 300°Cs-1. The dilatometric tests were carried out by the use of the DIL805A/D dilatometer with a LVDT-type measuring head.Findings: It was found that obtained CCT-diagrams of low-carbon and medium-carbon steels are favourable for manufacturing TRIP-type steels with multiphase structures. The steels are characterized by large ferritic and bainitic fields and a right-displaced pearlitic range. However, a ferrite fraction obtained after cooling with an optimum rate from a temperature of 900°C is low. Increasing the fraction of the α phase requires two-stage cooling after austenitizing.Research limitations/implications: To obtain the optimum ferrite fraction, it is necessary to modify a cooling course in a range of γ→α transformation. It should result in an effective utilization of the time for the transformation of austenite into the fine-grained ferrite.Practical implications: The obtained diagrams of supercooled austenite transformations can be useful in a determination of a cooling course from a finishing rolling temperature for sheets with a multiphase structure.Originality/value: The diagrams of the undeformed supercooled austenite for the low-carbon and medium-carbon steels containing Nb and Ti microadditions were obtained.

  7. Investigation of Forming Performance of Laminated Steel Sheets Using Finite Element Analyses

    Science.gov (United States)

    Liu, Wenning; Sun, Xin; Ruokolainen, Robert; Gayden, Xiaohong

    2007-05-01

    Laminated steel sheets have been used in automotive structures for reducing in-cabin noise. However, due to the marked difference in material properties of the different laminated layers, integrating laminated steel parts into the manufacturing processes can be challenging. Especially, the behavior of laminated sheets during forming processes is very different from that of monolithic steel sheets. During the deep-draw forming process, large shear deformation and corresponding high interfacial stress may initiate and propagate interfacial cracks between the core polymer and the metal skin, hence degrading the performance of the laminated sheets. In this paper, the formability of the laminated steel sheets is investigated by means of numerical analysis. The goal of this work is to gain insight into the relationship between the individual properties of the laminated sheet layers and the corresponding formability of the laminated sheet as a whole, eventually leading to reliable design and successful forming process development of such materials. Finite element analyses of laminate sheet forming are presented. Effects of polymer core thickness and viscoelastic properties of the polymer core, as well as punching velocity, are also investigated.

  8. Mastering of technology of sheet stainless steel production in a new cold rolling shop

    Energy Technology Data Exchange (ETDEWEB)

    Grishkov, A.I.; Zemlyanskij, Yu.I.; Shlyamnev, A.P.; Agishev, L.A.; Nikitin, V.P.; Vladimirov, S.M. (Tsentral' nyj Nauchno-Issledovatel' skij Inst. Chernoj Metallurgii, Moscow (USSR))

    1982-03-01

    New manufacturing equipment is mastered for austenitic stainless steel sheets. The technology of fabricating steel type 12Kh18N10T sheets from 0.8 to 6 mm in thickness and up to 1000 mm in width is developed. The equipment includes a series of continuous metallurgical units for: coil welding, annealing and pickling, cleaning, cold rolling, bright annealing, flattening, slitting, coil wrapping. The mastering of the new equipment permits to increase a yield in cold rolled sheets with highest surface quality up to 70 %.

  9. Mastering of technology of sheet stainless steel production in a new cold rolling shop

    International Nuclear Information System (INIS)

    New manufacturing equipment is mastered for austenitic stainless steel sheets. The technology of fabricating steel type 12Kh18N10T sheets from 0.8 to 6 mm in thickness and up to 1000 mm in width is developed. The equipment includes a series of continuous metallurgical units for: coil welding, annealing and pickling, cleaning, cold rolling, bright annealing, flattening, slitting, coil wrapping. The mastering of the new equipment permits to increase a yield in cold rolled sheets with highest surface quality up to 70 %

  10. 钢板和碳纤维布加固不同损伤状态下受弯构件的荷载试验研究%Load Experiment of Flexural Members Reinforced by Steel Plate and Carbon Fiber Sheet in Different Damaged States

    Institute of Scientific and Technical Information of China (English)

    王保定; 薛保贵; 翟科玮

    2014-01-01

    Based on the destructive load experiment of the flexural members by steel plate and carbon fiber sheet in sound state and normal service limit damaged state,the deflection,crack and strain development status and changes of the flexural members reinforced by steel plate and carbon fiber sheet were studied. Comparing the difference of the bending bearing limit capacity,and other indicators with flexural members each other by different way of strengthening in sound state and normal service limit damaged state,evaluating the reinforcement effect comprehensively,the results show as follows. Two kinds of reinforcement measures have significant effect in improving the flexural capacity of the reinforced concrete flexural members in different damaged states. But the effect in sound state is superior to that in damaged state. The effect of the reinforcement by steel plate is superior to that by carbon fiber sheet.%基于钢板加固和碳纤维布加固完好状态下和正常使用极限损伤状态下的受弯构件的破坏荷载试验,研究钢筋混凝土受弯构件在采用粘贴钢板加固和粘贴碳纤维布加固措施后,其挠度、裂缝及应变等的发展变化规律。对比分析完好状态下和正常使用极限损伤状态下采用不同的加固方式,受弯构件极限承载力提高幅度的差异并将受弯构件的其他力学控制指标进行对比分析,综合检验评定其加固效果。试验结果表明:两种加固措施对提高在不同损伤状态下的钢筋混凝土受弯构件的抗弯承载力都具有显著效果,但完好情况下的加固效果优于受损情况,钢板加固措施优于碳纤维布加固。

  11. Testing new tribo-systems for sheet metal forming of advanced high strength steels and stainless steels

    DEFF Research Database (Denmark)

    Bay, Niels; Ceron, Ermanno

    2014-01-01

    of a methodology for off-line testing of new tribo-systems for advanced high strength steels and stainless steels. The methodology is presented and applied to an industrial case, where different tribo-systems are tested. A universal sheet tribotester has been developed, which can run automatically repetitive......Testing of new tribo-systems in sheet metal forming has become an important issue due to new legislation, which forces industry to replace current, hazardous lubricants. The present paper summarizes the work done in a recent PhD project at the Technical University of Denmark on the development...

  12. Magnetic properties and recrystallization texture of phosphorus-added non-oriented electrical steel sheets

    Energy Technology Data Exchange (ETDEWEB)

    Tanaka, I. [Corporate Research and Development Laboratories, Sumitomo Metal Industries, Ltd., 1-8 Fuso-cho, 660-0891 Amagasaki (Japan)]. E-mail: tanaka-icr@sumitomometals.co.jp; Yashiki, H. [Corporate Research and Development Laboratories, Sumitomo Metal Industries, Ltd., 1-8 Fuso-cho, 660-0891 Amagasaki (Japan)

    2006-09-15

    The effect of phosphorus on magnetic properties and recrystallization texture has been investigated in non-oriented electrical steel sheets to develop low core loss and high permeability core materials. Specimens with different phosphorus contents were cold-rolled to various thicknesses, i.e. with various cold-rolling reductions, and annealed for recrystallization and grain growth. Although magnetic induction of the steel with low phosphorus content dramatically dropped with reducing thickness, i.e. with increasing in cold-rolling reduction, that of the steel with high phosphorus content only slightly decreased. The most effective way to reduce core loss was to reduce thickness of electrical steel sheets. Therefore, phosphorus-added thin gauge non-oriented electrical steel sheets have achieved low core loss and high permeability. The typical magnetic properties of phosphorus-added non-oriented electrical steel sheets 0.27mm in sheet thickness were 16.6W/kg in W{sub 10/400} and 1.73T in B{sub 50}. These excellent magnetic properties were due to the recrystallization texture control. {l_brace}111{r_brace}<112> component in recrystallization texture was suppressed by the phosphorus segregation at initial grain boundaries. Accordingly, phosphorus would greatly contribute to the improvement of magnetic properties.

  13. Magnetic properties and recrystallization texture of phosphorus-added non-oriented electrical steel sheets

    International Nuclear Information System (INIS)

    The effect of phosphorus on magnetic properties and recrystallization texture has been investigated in non-oriented electrical steel sheets to develop low core loss and high permeability core materials. Specimens with different phosphorus contents were cold-rolled to various thicknesses, i.e. with various cold-rolling reductions, and annealed for recrystallization and grain growth. Although magnetic induction of the steel with low phosphorus content dramatically dropped with reducing thickness, i.e. with increasing in cold-rolling reduction, that of the steel with high phosphorus content only slightly decreased. The most effective way to reduce core loss was to reduce thickness of electrical steel sheets. Therefore, phosphorus-added thin gauge non-oriented electrical steel sheets have achieved low core loss and high permeability. The typical magnetic properties of phosphorus-added non-oriented electrical steel sheets 0.27mm in sheet thickness were 16.6W/kg in W10/400 and 1.73T in B50. These excellent magnetic properties were due to the recrystallization texture control. {111} component in recrystallization texture was suppressed by the phosphorus segregation at initial grain boundaries. Accordingly, phosphorus would greatly contribute to the improvement of magnetic properties

  14. Some aspects on fracture limit diagram developed for different steel sheets

    Energy Technology Data Exchange (ETDEWEB)

    Narayanasamy, R. [Department of Production Engineering, National Institute of Technology, Tiruchirappalli 620015, Tamilnadu (India)]. E-mail: narayan@nitt.edu; Sathiya Narayanan, C. [Department of Production Engineering, J.J. College of Engineering and Technology, Tiruchirappalli 620 009, Tamilnadu (India)]. E-mail: csathiyanarayanan@yahoo.co.in

    2006-02-15

    In this work, forming limit diagrams with fracture limit have been evaluated for various steel sheets namely interstitial free (IF) steel with thickness 0.6, 0.85, 0.9, 1.2 and 1.6 mm, 0.85 mm noncoated and 0.85 mm coated, high strength low alloy (HSLA) steel with thickness 1.6 mm, extra deep drawing quality (EDDQ) steel with thickness of 1.2 mm and stainless steel 430 grade of 1.2 mm. The fractography of the sheets were taken using scanning electron microscope for the above said steel sheets under various conditions namely tension-tension strain condition, plane strain condition and tension-compression strain condition. Using the fractography, the average size of voids developed at fracture under the above said conditions were measured. The average size of voids for various sheets mentioned above were correlated with various shear strains, the ratio of mean strain to effective strain and other factors involving various shear strains, strain hardening exponent and normal anisotropy values. The ratio of height of the dome to punch radius (H/R) for various sheets mentioned above was correlated with the mean strain and also with the ratio of mean strain to effective strain. The average void sizes were also correlated with the ratio of Mohr's circle shear strain {epsilon} {sub 31} to effective strain.

  15. Investigation of Surface Damage in Forming of High Strength and Galvanized Steel Sheets

    Institute of Scientific and Technical Information of China (English)

    Zhongqi Yu; Yingke Hou; Haomin Jiang; Xinping Chen; Weigang Zhang

    2009-01-01

    Powdering/exfoliating of coatings and scratching are the main forms of surface damage in the forming of galvanized steels and high strength steels (HSS), which result in increased die maintenance cost and scrap rate.In this study, a special rectangular box was developed to investigate the behavior and characteristics of surface damage in sheet metal forming (SMF) processes.U-channel forming tests were conducted to study the effect of tool hardness on surface damage in the forming of high strength steels and galvanized steels (hot-dip galvanized and galvannealed steels).Experimental results indicate that sheet deformation mode influences the severity of surface damage in SMF and surface damage occurs easily at the regions where sheet specimen deforms under the action of compressive stress.Die corner is the position where surface damage initiates.For HSS sheet, surface damage is of major interest due to high forming pressure.The HSS and hot-dip galvanized steels show improved ability of damage-resistance with increased hardness of the forming tool.However, for galvannealed steel it is not the forming tool with the highest hardness value that performs best.

  16. Thermal Transport Properties of Dry Spun Carbon Nanotube Sheets

    OpenAIRE

    Misak, Heath E.; James L. Rutledge; Swenson, Eric D.; Shankar Mall

    2016-01-01

    The thermal properties of carbon nanotube- (CNT-) sheet were explored and compared to copper in this study. The CNT-sheet was made from dry spinning CNTs into a nonwoven sheet. This nonwoven CNT-sheet has anisotropic properties in in-plane and out-of-plane directions. The in-plane direction has much higher thermal conductivity than the out-of-plane direction. The in-plane thermal conductivity was found by thermal flash analysis, and the out-of-plane thermal conductivity was found by a hot dis...

  17. Research of Mold Powder for Ultra-Low Carbon Steel

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    This paper explained the mechanism of carbon pickup byultra-low-carbon steels during continuous casting and indicated that the major cause of carbon pickup is the contact of the molten steel with the enriched-carbon layer of the powder. Forming of the enriched-carbon layer is due to the existing of “carbon core”. Accordingly, the measures to reduce the carbon content and amount of the enriched-carbon layer were investigated. A kind of new powder has been developed and successfully used to minimize the carbon pickup by ultra-low carbon steels during continuous casting.

  18. Characteristics of deformation joining of aluminum-stainless steel composite sheet

    Institute of Scientific and Technical Information of China (English)

    李培武; 孙康宁; 李爱民; 李中友; 刘秀忠; 栾新民; 徐秀丽

    2003-01-01

    In order to study the characteristics of deformation joining of aluminum-stainless steel composite sheet,an applied example of this composite sheet was given.The conditions of the composite sheet were discussed,the optical micrographs and scanning electron micrographs were examined by contrast ways of deformation joining and braze joining.Simultaneously the analysis of energy spectrum was also conducted.The results indicate that the deformation joining composite sheet possesses high bonding strength,good corrosion resistance,less inclusions and less microcracks.

  19. Bimetallic layered castings alloy steelcarbon cast steel

    Directory of Open Access Journals (Sweden)

    T. Wróbel

    2011-01-01

    Full Text Available In paper is presented technology of bimetallic layered castings based on founding method of layer coating directly in cast processso-called method of mould cavity preparation. Prepared castings consist two fundamental parts i.e. bearing part and working part (layer. The bearing part of bimetallic layered casting is typical foundry material i.e. ferritic-pearlitic carbon cast steel, whereas working part (layer is plate of austenitic alloy steel sort X10CrNi 18-8. The ratio of thickness between bearing and working part is 8:1. The quality of the bimetallic layered castings was evaluated on the basis of ultrasonic NDT (non-destructive testing, structure and macro- and microhardness researches.

  20. Aluminizing Low Carbon Steel at Lower Temperatures

    Institute of Scientific and Technical Information of China (English)

    Xiao Si; Bining Lu; Zhenbo Wang

    2009-01-01

    This study reports the significantly enhanced aluminizing behaviors of a low carbon steel at temperatures far below the austenitizing temperature, with a nanostructured surface layer produced by surface mechanical attrition treatment (SMAT). A much thicker iron aluminide compound layer with a much enhanced growth kinetics of η-Fe2Al5 in the SMAT sample has been observed relative to the coarse-grained steel sample. Compared to the coarse-grained sample, a weakened texture is formed in the aluminide layer in the SMAT sample. The aluminizing kinetics is analyzed in terms of promoted diffusivity and nucleation frequency in the nanostructured surface layer.

  1. EIS Response of MIC on Carbon Steel

    DEFF Research Database (Denmark)

    Hilbert, Lisbeth Rischel; Maahn, Ernst

    1998-01-01

    Abstract Microbially influenced corrosion of carbon steel under sulphate reducing (sulphide-producing) bacterial activity (SRB) results in the formation of both ferrous sulphides as well as biofilm on the metal surface. The electrochemical characteristics of the ferrous sulphide/steel interface...... diffusion and high interfacial capacitance appear. These effects are strongly enhanced in the biologically active environment as compared to the sterile solutions possibly due to an enhanced porosity in the biofilm/ferrous sulphide surface layers. The effect of these features is that EIS may be used...

  2. Dynamic Material Property Measurement of Steel Thin Sheets using Laser-Based Ultrasonics

    Science.gov (United States)

    Nagata, Y.; Yamada, H.; Hashiguchi, S.; Lim, C. S.; Park, H. C.; Huh, H. J.; Kang, M. K.; Oh, K. J.

    2014-06-01

    A material property measurement system for steel sheets using laser-based ultrasonics was developed. The system consists of a pulsed Nd:YAG laser for ultrasonic generation and multi-channel interferometer coupled with a CW single frequency laser for ultrasonic detection. The system can measure the frequency of the S1 Lamb wave mode of zero group velocity (S1f) as well as the longitudinal resonance frequencies without ablative damage to the steel surface. It was confirmed that Poisson's ratio could be directly obtained by combining the measured S1f value and the longitudinal resonance frequencies. To evaluate the applicability of this system in an actual steel production setting, the system was installed in hot rolling pilot plant that produces steel samples. As a result, it was demonstrated that the system can measure dynamic changes in Poisson's ratio values within steel sheets, even in the hot rolling pilot plant environment. Material property data, such as Poisson's ratio, during the thin sheet production process will be very useful for manufacturing high value-added steel, such as sheets with uniform quality.

  3. Dynamic Material Property Measurement of Steel Thin Sheets using Laser-Based Ultrasonics

    International Nuclear Information System (INIS)

    A material property measurement system for steel sheets using laser-based ultrasonics was developed. The system consists of a pulsed Nd:YAG laser for ultrasonic generation and multi-channel interferometer coupled with a CW single frequency laser for ultrasonic detection. The system can measure the frequency of the S1 Lamb wave mode of zero group velocity (S1f) as well as the longitudinal resonance frequencies without ablative damage to the steel surface. It was confirmed that Poisson's ratio could be directly obtained by combining the measured S1f value and the longitudinal resonance frequencies. To evaluate the applicability of this system in an actual steel production setting, the system was installed in hot rolling pilot plant that produces steel samples. As a result, it was demonstrated that the system can measure dynamic changes in Poisson's ratio values within steel sheets, even in the hot rolling pilot plant environment. Material property data, such as Poisson's ratio, during the thin sheet production process will be very useful for manufacturing high value-added steel, such as sheets with uniform quality

  4. Damage analysis of the ceramic reinforced steel matrix composites sheets: experimental and numerical study

    Directory of Open Access Journals (Sweden)

    E. Bayraktar

    2011-11-01

    Full Text Available Purpose: of this paper reports damage analysis of TiB2 (ceramic particles reinforced steel matrix composite sheets. This new steel composite receives much attention as potential structural materials due to their high specific strength and stiffness. The goal of the research described in this paper is to study the usage of this new steel family in the manufacture of light structures.Design/methodology/approach: therefore in this study is focused to the titanium diboride TiB2 reinforced steel matrix composite sheets that they were characterized by optical and scanning electron microscopes after the mechanical tests carried out on the base metal and welded specimens under dynamic and static test conditions.Findings: The non homogeneity of the structure in this type of composites makes deeply complexity of their numerical and analytical modelling to predict their damage during the loading. For example, the interfaces essentially play a key role in determining mechanical and physical properties. For this reason, a Finite Element (FEM analysis is used for modelling to simulate the macroscopic behaviour of this material, taking into account the relevant microscopic scales.Practical implications: defined in this research is based on the impact dynamic behaviour of this steel sheets by using a special impact tensile test developed formerly that all details were published in this journal. This type of test gives more comprehensible information about special steel sheets (welded or base metal in case of dynamic crash conditions.Originality/value: The present research gives detail information on the new steel matrix composite sheets reinforced TiB2 ceramic particles. This new composite was developed by ARCELOR research group and impact dynamic behaviour and weldability of the welded parts and base metals from this composite steel are discussed here in order to give practical and useful solution for industrial applications.

  5. Microbially induced corrosion of carbon steel in deep groundwater environment

    Directory of Open Access Journals (Sweden)

    Pauliina eRajala

    2015-07-01

    Full Text Available The metallic low and intermediate level radioactive waste generally consists of carbon steel and stainless steels. The corrosion rate of carbon steel in deep groundwater is typically low, unless the water is very acidic or microbial activity in the environment is high. Therefore, the assessment of microbially induced corrosion of carbon steel in deep bedrock environment has become important for evaluating the safety of disposal of radioactive waste. Here we studied the corrosion inducing ability of indigenous microbial community from a deep bedrock aquifer. Carbon steel coupons were exposed to anoxic groundwater from repository site 100 m depth (Olkiluoto, Finland for periods of three and eight months. The experiments were conducted at both in situ temperature and room temperature to investigate the response of microbial population to elevated temperature. Our results demonstrate that microorganisms from the deep bedrock aquifer benefit from carbon steel introduced to the nutrient poor anoxic deep groundwater environment. In the groundwater incubated with carbon steel the planktonic microbial community was more diverse and 100-fold more abundant compared to the environment without carbon steel. The betaproteobacteria were the most dominant bacterial class in all samples where carbon steel was present, whereas in groundwater incubated without carbon steel the microbial community had clearly less diversity. Microorganisms induced pitting corrosion and were found to cluster inside the corrosion pits. Temperature had an effect on the species composition of microbial community and also affected the corrosion deposits layer formed on the surface of carbon steel.

  6. Microbially induced corrosion of carbon steel in deep groundwater environment

    Science.gov (United States)

    Rajala, Pauliina; Carpén, Leena; Vepsäläinen, Mikko; Raulio, Mari; Sohlberg, Elina; Bomberg, Malin

    2015-01-01

    The metallic low and intermediate level radioactive waste generally consists of carbon steel and stainless steels. The corrosion rate of carbon steel in deep groundwater is typically low, unless the water is very acidic or microbial activity in the environment is high. Therefore, the assessment of microbially induced corrosion of carbon steel in deep bedrock environment has become important for evaluating the safety of disposal of radioactive waste. Here we studied the corrosion inducing ability of indigenous microbial community from a deep bedrock aquifer. Carbon steel coupons were exposed to anoxic groundwater from repository site 100 m depth (Olkiluoto, Finland) for periods of 3 and 8 months. The experiments were conducted at both in situ temperature and room temperature to investigate the response of microbial population to elevated temperature. Our results demonstrate that microorganisms from the deep bedrock aquifer benefit from carbon steel introduced to the nutrient poor anoxic deep groundwater environment. In the groundwater incubated with carbon steel the planktonic microbial community was more diverse and 100-fold more abundant compared to the environment without carbon steel. The betaproteobacteria were the most dominant bacterial class in all samples where carbon steel was present, whereas in groundwater incubated without carbon steel the microbial community had clearly less diversity. Microorganisms induced pitting corrosion and were found to cluster inside the corrosion pits. Temperature had an effect on the species composition of microbial community and also affected the corrosion deposits layer formed on the surface of carbon steel. PMID:26257707

  7. Low carbon manganese-nickel-niobium steel

    International Nuclear Information System (INIS)

    Experimental heats of a low carbon-manganese-0.5% nickel-0.15% niobium steel have been rolled to plates between 13.5 and 50 mm thickness and to a 16 mm hot strip. Various combinations of soaking temperatures form 11000C to 13000C and of finish rolling temperatures between 7100C and 9300C have been investigated. From mechanical properties obtained, one can conclude that the investigated steel composition provides very good properties e.g. for pipe steels X65 to X75. In particular, the toughness at low temperature is outstanding despite relaxed rolling conditions. Metalographic and special investigations such as electron microscopy, texture evaluation and chemical extraction, correlated with applied rolling schedules and the mechanical properties obtained resulted in a comprehensive understanding about the benefits of high niobium metallurgy combined with nickel addition. All practically applied welding processes generated mechanical properties, in particular toughness of the weldment, that meet arctic specifications.(Author)

  8. Integrating Steel Production with Mineral Carbon Sequestration

    Energy Technology Data Exchange (ETDEWEB)

    Klaus Lackner; Paul Doby; Tuncel Yegulalp; Samuel Krevor; Christopher Graves

    2008-05-01

    The objectives of the project were (i) to develop a combination iron oxide production and carbon sequestration plant that will use serpentine ores as the source of iron and the extraction tailings as the storage element for CO2 disposal, (ii) the identification of locations within the US where this process may be implemented and (iii) to create a standardized process to characterize the serpentine deposits in terms of carbon disposal capacity and iron and steel production capacity. The first objective was not accomplished. The research failed to identify a technique to accelerate direct aqueous mineral carbonation, the limiting step in the integration of steel production and carbon sequestration. Objective (ii) was accomplished. It was found that the sequestration potential of the ultramafic resource surfaces in the US and Puerto Rico is approximately 4,647 Gt of CO2 or over 500 years of current US production of CO2. Lastly, a computer model was developed to investigate the impact of various system parameters (recoveries and efficiencies and capacities of different system components) and serpentinite quality as well as incorporation of CO2 from sources outside the steel industry.

  9. Effect of Al coating conditions on laser weldability of Al coated steel sheet

    Institute of Scientific and Technical Information of China (English)

    Jung-Han LEE; Jong-Do KIM; Jin-Seok OH; Seo-Jeong PARK

    2009-01-01

    Al coated steel sheets with excellent heat resistance, thermal reflection, and corrosion resistance are widely used in various applications. The laser weldability of the Al coated steel sheet for full penetration welding was reported. The phenomenon caused by intermixed aluminum and behavior of aluminum in the weld were investigated. Al coated steel sheets that have various thickness and coating mass were prepared for laser welding. The effects of parameters such as welding conditions and Al coating conditions were investigated. Al content mixed in the weld after laser welding was evaluated, and then a correlation between the mixed Al and mechanical properties was investigated. The results show that the Al-rich zones which have Fe-Al intermetallic compounds are found in the weld. The intermetallic compounds cause the decreased strength of the weld.

  10. Marine atmospheric corrosion of carbon steels

    Energy Technology Data Exchange (ETDEWEB)

    Morcillo, M.; Alcantara, J.; Diaz, I.; Chico, B.; Simancas, J.; Fuente, D. de la

    2015-07-01

    Basic research on marine atmospheric corrosion of carbon steels is a relatively young scientific field and there continue to be great gaps in this area of knowledge. The presence of akaganeite in the corrosion products that form on steel when it is exposed to marine atmospheres leads to a notable increase in the corrosion rate. This work addresses the following issues: (a) environmental conditions necessary for akaganeite formation; (b) characterisation of akaganeite in the corrosion products formed; (c) corrosion mechanisms of carbon steel in marine atmospheres; (d) exfoliation of rust layers formed in highly aggressive marine atmospheres; (e) long-term corrosion rate prediction; and (f) behaviour of weathering steels. Field research has been carried out at Cabo Vilano wind farm (Camarinas, Galicia) in a wide range of atmospheric salinities and laboratory work involving the use of conventional atmospheric corrosion techniques and near-surface and bulk sensitive analytical techniques: scanning electron microscopy (SEM)/energy dispersive spectrometry (EDS), X-ray diffraction (XRD), Mossbauer spectroscopy and SEM/μRaman spectroscopy. (Author)

  11. Marine atmospheric corrosion of carbon steels

    International Nuclear Information System (INIS)

    Basic research on marine atmospheric corrosion of carbon steels is a relatively young scientific field and there continue to be great gaps in this area of knowledge. The presence of akaganeite in the corrosion products that form on steel when it is exposed to marine atmospheres leads to a notable increase in the corrosion rate. This work addresses the following issues: (a) environmental conditions necessary for akaganeite formation; (b) characterisation of akaganeite in the corrosion products formed; (c) corrosion mechanisms of carbon steel in marine atmospheres; (d) exfoliation of rust layers formed in highly aggressive marine atmospheres; (e) long-term corrosion rate prediction; and (f) behaviour of weathering steels. Field research has been carried out at Cabo Vilano wind farm (Camarinas, Galicia) in a wide range of atmospheric salinities and laboratory work involving the use of conventional atmospheric corrosion techniques and near-surface and bulk sensitive analytical techniques: scanning electron microscopy (SEM)/energy dispersive spectrometry (EDS), X-ray diffraction (XRD), Mossbauer spectroscopy and SEM/μRaman spectroscopy. (Author)

  12. Nanostructure-based Processes at the Carbonizing Steels

    Directory of Open Access Journals (Sweden)

    L.I. Roslyakova

    2015-12-01

    Full Text Available The studies of nanostructure-based processes carburizing steels showed that oxidizing atmosphere when carburizing steel contains along with carbon dioxide (CO2 + C = 2CO molecular and atmospheric oxygen (O2 + 2C = 2CO; O + C = CO released from the carbonate ВаСОз during its thermal dissociation. Intensive formation of CO provides high carbonizing ability of carbonate-soot coating and steel.

  13. Aplicación del rayo láser de CO2 para soldar laminas de acero bajo carbono // Application of the ray laser of CO2 to weld sheets of steel low carbon

    Directory of Open Access Journals (Sweden)

    Enrique J. Martínez D

    1999-07-01

    very thin sheets is facilitated, that which difficultly is achieved withthe processes common of welding. This technique also presents the advantage that easily you can automate, producing weldings ofhigh precision with low contamination.The study consists on carrying out an investigation on the process of welding of thin sheets using a laser of CO2 of low power incontinuous way, focusing the laser with a lens of ZnSe and using industrial argon to control the atmosphere around the treated regionand to avoid the oxidation. To carry out the process, you design a device for ' to displace the sample at 45o with regard to thetrajectory of the ray laser in precise form; the welding was carried out to it collides and without material contribution.The work was carried out on sheets of steel of low coal of caliber 24 and 26. The welded samples were subjected to: tractionrehearsal, visual analysis, analysis metalográfico and microdureza tests. The obtained results show that it can be carried out theprocess easily, by means of the control of the most important variables, in such a way that once established, the operator doesn't needa great experience in the handling of this technique to carry out the process with high quality. The carried out analyses confirm thatby means of this technique it is possible to obtain uniform welding cords, with good mechanical properties.Key words: Welding, laser.

  14. Internal friction in martensitic carbon steels

    International Nuclear Information System (INIS)

    This paper proposes relationships between the internal friction and the microstructure of two steels containing 0.626 and 0.71 wt.% carbon. The steels were annealed at 1093 K for 5 min, quenched into water and tempered for 10 min at 423, 573 and 723 K. Internal friction was measured by using a forced vibration pendulum, in a temperature range from 100 to 450 K. The internal friction spectrum is decomposed into four peaks: P1 at 215 K, P2 at 235 K, P3 at 260 K and P4 at 380 K for 3 Hz. Peak P1 is attributed to the interactions between dislocations and carbon atoms. Peak P2 is related to the interaction between dislocations and carbide. Peak P3 is related to the generations of kink - pairs along edge dislocations. Peak P4 is attributed to epsilon carbide precipitation.

  15. Ultrahigh carbon steel for automotive applications

    Energy Technology Data Exchange (ETDEWEB)

    Lesuer, D.R.; Syn, C.K. [Lawrence Livermore National Lab., CA (United States); Sherby, O.D. [Stanford Univ., CA (United States)

    1995-12-04

    Ultrahigh carbon steels (UHCSs), which contain 1--2.1% carbon, have remarkable structural properties for automotive application when processed to achieve fine ferrite grains with fine spheroidized carbides. When processed for high room temperature ductility, UHCS can have good tensile ductility but significantly higher strength than current automotive high strength steels. The material can also be made superplastic at intermediate temperatures and exhibits excellent die fill capability. Furthermore, they can be made hard with high compression ductility. In wire form it is projected that UHCS can exhibit extremely high strengths (5,000 MPa) for tire cord applications. Examples of structural components that have been formed from fine-grained spheroidized UHCSs are illustrated.

  16. 76 FR 2332 - Stainless Steel Sheet and Strip in Coils From Mexico; Final Results of Antidumping Duty...

    Science.gov (United States)

    2011-01-13

    ... Order; Stainless Steel Sheet and Strip in Coils From Mexico, 64 FR 40560 (July 27, 1999)) and modified... From the Federal Register Online via the Government Publishing Office DEPARTMENT OF COMMERCE International Trade Administration Stainless Steel Sheet and Strip in Coils From Mexico; Final Results...

  17. Estimation of tensile shear strength of spot welded joint of steel sheets. 1st report. Resistance spot welded joint strength of steel sheets; Usukohan supotto yosetsu tsugite no hippari sendan tsuyosa no suitei. 1st report. Teiko supotto yosetsu tsugite no tsuyosa

    Energy Technology Data Exchange (ETDEWEB)

    Kabasawa, M.; Funakawa, Y.; Ogawa, K. [NKK Corp., Tokyo (Japan); Tamura, M. [Kokan Keisoku Co. Ltd., Tokyo (Japan)

    1996-11-05

    Recently, use of thinner steel sheets was promoted with their higher strength for weight reduction of car body in the car industry, and also use of higher strength steel sheets was proceeded to improve its collision safety. Among such a condition, estimation of strength of the most fundamental single spot welding joint becomes important because body and parts strengths are mainly occupied by the strength of the welded joint. As relationships between shear strength and strength, thickness and nugget diameter of the steel sheets were investigated uptodate and a lot of empirical equations were obtained, a result obtained by numerical analysis was individual, and empirical equations obtained in conventional studies were narrow in their applied regions and could not be forecast for their application limits. In this study, for a joint obtained by a welding condition corresponding to A class of Japan Welding Society standard WES7301, as an object of low carbon steel sheet containing more than 0.03% of carbon widely used for the car body, an experimental equation to estimate tensile shear strength specified in JIS Z3136 from sheet thickness, mother material feature and nugget diameter was induced. 10 refs., 17 figs., 4 tabs.

  18. Thermal Transport Properties of Dry Spun Carbon Nanotube Sheets

    Directory of Open Access Journals (Sweden)

    Heath E. Misak

    2016-01-01

    Full Text Available The thermal properties of carbon nanotube- (CNT- sheet were explored and compared to copper in this study. The CNT-sheet was made from dry spinning CNTs into a nonwoven sheet. This nonwoven CNT-sheet has anisotropic properties in in-plane and out-of-plane directions. The in-plane direction has much higher thermal conductivity than the out-of-plane direction. The in-plane thermal conductivity was found by thermal flash analysis, and the out-of-plane thermal conductivity was found by a hot disk method. The thermal irradiative properties were examined and compared to thermal transport theory. The CNT-sheet was heated in the vacuum and the temperature was measured with an IR Camera. The heat flux of CNT-sheet was compared to that of copper, and it was found that the CNT-sheet has significantly higher specific heat transfer properties compared to those of copper. CNT-sheet is a potential candidate to replace copper in thermal transport applications where weight is a primary concern such as in the automobile, aircraft, and space industries.

  19. Hole expansion in a variety of sheet steels

    Science.gov (United States)

    Comstock, R. J.; Scherrer, D. K.; Adamczyk, R. D.

    2006-12-01

    Expanding pierced holes is a common forming practice and problems during these operations are not unusual. A damczyk and Michal have previously developed an equation for maximum hole expansion of HSLA steels, for holes in the sheared then deburred condition. This paper expands the work of the above authors. Nineteen ferritic, ferritic stainless, and austenitic stainless steels were evaluated for hole expansion using various hole-edge conditions. It was found that the behavior of steels having finished holes is very different than those tested in the as-sheared condition. Relationships between hole expansion and tensile-mechanical properties were developed for both conditions.

  20. The Effect of Grinding and Polishing Procedure of Tool Steels in Sheet Metal Forming

    DEFF Research Database (Denmark)

    Lindvall, F.; Bergström, J.; Krakhmalev, P.;

    2010-01-01

    The surface finish of tools in sheet metal forming has a large influence on the performance of the forming tool. Galling, concern of wear in sheet metal forming, is a severe form of adhesive wear where sheet material is transferred on to the tool surface. By polishing the tools to a fine surface ...... 40 and Vanadis 6 and up to ten different grinding and polishing treatments were tested against AISI 316 stainless steel. The tests showed that an optimum surface preparation might be found at the transition between abrasive and adhesive wear....

  1. Texture Characteristics of Thin Grain Oriented Silicon Steel Sheet Produced by Cross Shear Rolling

    Institute of Scientific and Technical Information of China (English)

    2000-01-01

    Commercial grain oriented silicon steel was cold rolled to thickness from 0.06 to 0.10 mm by cross shear rolling, then annealed in vacuum or a hydrogen atmosphere furnace. Deformation textures of the sheets were researched by ODF method and reverse pole figure quantitative analyses. The results indicate that: in the condition of the cross shear rolling, the deformation texture of rolled sheet is generally similar to that of conventional rolled sheet, however, the texture distributlon through the thickness is asymmetrical. With mismatch speed ratio increasing, the amount of Goss texture increases. With reduction ratio increasing, the intensity of γ-fiber becomes strong.

  2. Comparative Structural Strength Research of Hardened Carbon Steel and Hot-Rolled Alloy Steel

    Science.gov (United States)

    Bogomolov, A. V.; Zhakupov, A. N.; Kanayev, A. T.; Sikach, I. A.; Tugumov, K. K.

    2016-08-01

    Experiments on quantitative evaluation of fatigue strength showed that St5ps and St5sp carbon steels with A400 strength class can be fully applied for erection of constructions and buildings having cyclical loads during operation. Study of corrosion resistance of hardened carbon steel in comparison with hot-rolled alloy steel consists in difference in structures and hence, difference in intensity of electric and chemical processes featuring presence of steel in concrete. Structure of St5sp steel with A400 strength class in surface area has significantly less corrosion rate than ferritic-perlitic structure of 35GS steel with A400 strength class.

  3. Tool degradation during sheet metal forming of three stainless steel alloys

    DEFF Research Database (Denmark)

    Wadman, Boel; Nielsen, Peter Søe; Wiklund, Daniel;

    2010-01-01

    To evaluate if changes in tool design and tool surface preparation are needed when low-Ni stainless steels are used instead of austenitic stainless steels, the effect on tool degradation in the form of galling was investigated with three different types of stainless steel. The resistance to tool...... degradation was analysed by the strip reduction test, simulating resistance to galling during ironing. It was shown that the surface condition of both the tools and the sheet metal was of importance to the galling resistance. Numerical simulations of the experimental tests were compared with the experimental...

  4. Structure and properties of hot rolled corrosion-resistant ferritic sheet steel

    International Nuclear Information System (INIS)

    Steels K18, Kh18T, Kh25 and Kh25T are investigated with the aim to reveal and optimize the processing parameters determining the structure formation and providing the needed resistance to brittle fracture in ferritic stainless steels. It is stated that the temperature and the deformation degree during final hot rolling passes play a decisive role. A decrease of rolling temperature below 800 deg C and an increase of degree of reduction result in the formation of recrystallized structure in a sheet central zone. This structure ensures sufficient plasticity and toughness, makes further processing easier and enhances mechanical properties of steels

  5. Effects of the Formation of Al x Cu y Gradient Interfaces on Mechanical Property of Steel/Al Laminated Sheets by Introducing Cu Binding-Sheets

    Science.gov (United States)

    Wei, Aili; Liu, Xinghai; Shi, Quanxin; Liang, Wei

    2015-07-01

    Steel/Cu/Al laminated sheets were fabricated by two-pass hot rolling to improve the mechanical properties of steel/Al sheets. The bonding properties and deformability of the steel/Cu/Al sheets were studied. Steel/Al and steel/Cu/Al samples were rolled at 350°C for 15 min with the first-pass reduction of 40%, and then heated at 600°C for 5 min with different reductions. It was found that the steel/Cu/Al samples rolled by the second-pass reduction of 85% could endure the maximum 90° bend cycle times of 45, exhibiting excellent fatigue resistance as well as deformability. The steel/Al samples could only reach the maximum 90° bend cycle times of 20. Furthermore, the scanning electron microscope, energy-dispersive spectrometer, and electron backscattered diffraction results showed that the preferred growth orientations of Cu, Al4Cu9, and Al2Cu on the steel/Cu/Al laminated sheets are {-1, 1, 2} , {1, 0, 0} and {-1, 1, 2} {1, 1, 0} . The orientation relationships between Cu and Al2Cu are {1, 1, 0}(fcc)//{1, 1, 0}(bct) and {1, 1, 1}(fcc)//{1, 1, 1}(bct). The improved bonding property and excellent fatigue resistance as well as deformability were mainly ascribed to the tight combination and consistent deformability across steel, Al, and the transition layers (Cu, Al4Cu9, and Al2Cu).

  6. Effect of Mo Content on Microstructure and Property of Low-Carbon Bainitic Steels

    Directory of Open Access Journals (Sweden)

    Haijiang Hu

    2016-07-01

    Full Text Available In this work, three low-carbon bainitic steels, with different Mo contents, were designed to investigate the effects of Mo addition on microstructure and mechanical properties. Two-step cooling, i.e., initial accelerated cooling and subsequent slow cooling, was used to obtain the desired bainite microstructure. The results show that the product of strength and elongation first increases and then shows no significant change with increasing Mo. Compared with Mo-free steel, bainite in the Mo-containing steel tends to have a lath-like morphology due to a decrease in the bainitic transformation temperature. More martensite transformation occurs with the increasing Mo, resulting in greater hardness of the steel. Both the strength and elongation of the steel can be enhanced by Mo addition; however, the elongation may decrease with a further increase in Mo. From a practical viewpoint, the content of Mo could be ~0.14 wt. % for the composition design of low-carbon bainitic steels in the present work. To be noted, an optimal scheme may need to consider other situations such as the role of sheet thickness, toughness behavior and so on, which could require changes in the chemistry. Nevertheless, these results provide a reference for the composition design and processing method of low-carbon bainitic steels.

  7. 75 FR 30437 - Stainless Steel Sheet and Strip From Germany, Italy, Japan, Korea, Mexico, and Taiwan

    Science.gov (United States)

    2010-06-01

    ... 207), as most recently amended at 74 FR 2847 (January 16, 2009). \\1\\ No response to this request for... Kingdom (64 FR 40555- 40570). On August 6, 1999, Commerce issued countervailing duty orders on imports of stainless steel sheet and strip in coils from France, Italy, and Korea (64 FR 42923-42925). Following...

  8. 76 FR 46323 - Stainless Steel Sheet and Strip From Germany, Italy, Japan, Korea, Mexico, and Taiwan

    Science.gov (United States)

    2011-08-02

    ..., 2010 (75 FR 30437) and determined on September 7, 2010 that it would conduct a full review (75 FR 59744... 27, 2010 (75 FR 81308). The hearing was held in Washington, DC, on May 25, 2011, and all persons who... COMMISSION Stainless Steel Sheet and Strip From Germany, Italy, Japan, Korea, Mexico, and...

  9. An automated system for the measurement of magnetostriction in electrical steel sheet under applied stress

    CERN Document Server

    Anderson, P I; Stanbury, H J

    2000-01-01

    The design of an automated system for the rapid assessment of the AC magnetostriction in electrical steel sheet under linear applied stress in the range +-10 MPa is described in detail. Typical results are presented showing the effect of induction on the unstressed material together with plots of the harmonics of magnetostriction and specific total loss versus applied stress.

  10. 76 FR 18518 - Stainless Steel Sheet and Strip in Coils From Mexico: Rescission of Antidumping Duty...

    Science.gov (United States)

    2011-04-04

    ... From the Federal Register Online via the Government Publishing Office DEPARTMENT OF COMMERCE International Trade Administration Stainless Steel Sheet and Strip in Coils From Mexico: Rescission of..., Department of Commerce. SUMMARY: In response to a request from an interested party, the Department...

  11. Friction stir processing on carbon steel

    Energy Technology Data Exchange (ETDEWEB)

    Tarasov, Sergei Yu., E-mail: tsy@ispms.ru [Institute of Strength Physics and Materials Science SB RAS, Tomsk, 634055, Russia and National Research Tomsk Polytechnic University, Tomsk, 634050 (Russian Federation); Melnikov, Alexander G., E-mail: melnikov-ag@tpu.ru [National Research Tomsk Polytechnic University, Tomsk, 634050 (Russian Federation); Rubtsov, Valery E., E-mail: rvy@ispms.ru [Institute of Strength Physics and Materials Science SB RAS, Tomsk, 634055 (Russian Federation)

    2014-11-14

    Friction stir processing of medium carbon steel samples has been carried out using a milling machine and tools made of cemented tungsten carbide. Samples have been machined from 40 and 40X steels. The tools have been made in the shape of 5×5×1.5 mm and 3×3×1.5 mm tetrahedrons. The microstructure of stirred zone has been obtained using the smaller tool and consists of fine recrystallized 2-3 μm grains, whereas the larger tool has produced the 'onion-like' structures comprising hard quenched 'white' 500-600 MPa layers with 300-350 MPa interlayers of bainite needles. The mean values of wear intensity obtained after measuring the wear scar width were 0.02 mm/m and 0.001 mm/m for non-processed and processed samples, respectively.

  12. AISI/DOE Technology Roadmap Program: Improved Surface Quality of Exposed Automotive Sheet Steels

    Energy Technology Data Exchange (ETDEWEB)

    John G. Speer; David K. Matlock; Noel Meyers; Young-Min Choi

    2002-10-10

    Surface quality of sheet steels is an important economic and technical issue for applications such as critical automotive surfaces. This project was therefore initiated to develop a more quantitative methodology for measuring surface imperfections, and to assess their response to forming and painting, particularly with respect to their visibility or invisibility after painting. The objectives were met, and included evaluation of a variety of imperfections present on commercial sheet surfaces or simulated using methods developed in the laboratory. The results are expected to have significant implications with respect to the methodology for assessing surface imperfections, development of quantitative criteria for surface inspection, and understanding and improving key painting process characteristics that influence the perceived quality of sheet steel surfaces.

  13. 76 FR 15299 - Certain Hot-Rolled Carbon Steel Flat Products From India: Preliminary Rescission of...

    Science.gov (United States)

    2011-03-21

    ...), or both, added to stabilize carbon and nitrogen elements. HSLA steels are recognized as steels with...) steels, and the substrate for motor lamination steels. IF steels are recognized as low carbon steels with... FR 74682 (December 1, 2010). On January 3, 2011, we received from United States Steel Corporation,...

  14. Strategic surface topographies for enhanced lubrication in sheet forming of stainless steel

    DEFF Research Database (Denmark)

    Nilsson, Morten Sixten; Olsson, David Dam; Petrushina, Irina;

    2010-01-01

    Strategic stainless steel surfaces have been developed for which the tribological properties are significantly improved for sheet-metal forming compared with the as-received surfaces. The improvements have been achieved by modification of the surface to promote Micro-Plasto Hydrodynamic Lubrication....... The technique, which has been developed, is based on an electrochemical treatment changing the topography of the stainless steel surface. Comparative testing of the new surface topographies in ironing and deep drawing of stainless steel sheet shows significant improvements and possibilities of replacing...... (MPHL) by increasing the ratio of closed lubricant pockets and modifying the pocket geometry. These factors influence the retention and subsequent escape of lubricant during forming thus enhancing lubricant permeability to the contact between flattened workpiece asperities and contacting tool...

  15. Development of strategic surface topographies for lubrication in sheet forming of stainless steel

    DEFF Research Database (Denmark)

    Nilsson, Morten; Olsson, David Dam; Petrushina, Irina;

    2004-01-01

    . The technique, which has been developed, is based on an electrochemical treatment changing the topography of the stainless steel surface. Comparative testing of the new surface topographies in ironing and deep drawing of stainless steel sheet shows significant improvements and possibilities of replacing......Strategic stainless steel surfaces have been developed by which the tribological properties are significantly improved for sheet metal forming compared to as received surfaces. The improvements have been achieved by modification of the surface in order to promote micro-plasto hydrodynamic...... lubrication by increasing the ratio of closed lubricant pockets and modifying the pocket geometry. These factors influence the retention and subsequently escape of lubricant during forming thus enhancing lubricant permeability to the contact between flattened work piece asperities and contacting tool...

  16. Quantitative prediction of deformed austenite and transformed ferrite texture in hot-rolled steel sheet

    Science.gov (United States)

    Tanaka, Y.; Tomida, T.; Mohles, V.

    2015-04-01

    A model to quantitatively predict ferrite (α) textures in hot-rolled steel sheets has been developed. In this model, the crystal plasticity model, called “Grain Interaction model (GIA)”, and the transformation texture model, called “Double K-S relation (DKS)”, are linked together. The deformed austenite (γ) texture is predicted by GIA with taking not only the standard {111} slip system but also non-octahedral slip systems into account. Then the transformed a texture is calculated by DKS, in which a nucleated α prefers to have orientation relationship near the Kurdjumov-Sachs relation with both of two neighboring γ grains. For validation, single pass hot-rolling tests on a C-Si-Mn steel were carried out. The comparison between the predicted and the experimental textures shows that the linked model (GIA & DKS) can lead to a remarkable reproduction of the texture of hot-rolled steel sheets.

  17. Transformation in Austenitic Stainless Steel Sheet under Different Loading Directions

    NARCIS (Netherlands)

    Boogaard, van den A.H.; Krauer, J.; Hora, P.

    2011-01-01

    The stress-strain relation for austenitic stainless steels is based on 2 main contributions: work hardening and a phase transformation from austenite to martensite. The transformation is highly temperature dependent. In most models for phase transformation from austenite to martensite, the stress tr

  18. Effect of Silicon and Manganese on Mechanical Properties of Low-Carbon Plain TRIP Steel

    Institute of Scientific and Technical Information of China (English)

    LI Zhuang; WU Di; HU Rong

    2005-01-01

    A great deal of stabilized retained austenite can be obtained by means of austempering immediately after intercritical annealing in the low-carbon plain steel sheets which only contain alloying elements of silicon and manganese. Transformation from retained austenite to martensite may be induced by strain at a temperature ranging from 50 ℃ to 400 ℃ during tension testing. Transformation-induced plasticity (TRIP) may occur. Alloying of silicon improves the stability of retained austenite. Mechanical properties of the present TRIP steels containing manganese increase with increasing silicon amount when the amount of silicon is less than two percent.

  19. Passivation of carbon steel through mercury implantation

    Science.gov (United States)

    Wilbur, P. J.; Robinson, R. S.

    1981-01-01

    An experiment, in which carbon steel samples were implanted with mercury ions from a broad beam ion source and their corrosion characteristics in air were evaluated, is described. Mercury doses of a few mA min/square cm at energies of a few hundred electron volts are shown to effect significant improvements in the corrosion resistance of the treated surfaces. In a warm moist environment the onset of rusting was extended from 15 min. for an untreated sample to approximately 30 hrs. for one implanted at a dose of 33 mA min/square cm with 1000 eV mercury ions.

  20. Microbially influenced corrosion of carbon steels

    Energy Technology Data Exchange (ETDEWEB)

    White, D.C.; Jack, R.F.; Dowling, N.J.E.; Franklin, M.J.; Nivens, D.E.; Brooks, S.; Mittelman, M.W.; Vass, A.A. (Tennessee Univ., Knoxville, TN (USA). Inst. for Applied Microbiology); Isaacs, H.S. (Brookhaven National Lab., Upton, NY (USA))

    1990-01-01

    Microbially influenced corrosion of pipeline steels is an economically important problem. Microbes form tubercles which block fluid flow and can facilitate localized corrosion leading to through-wall penetrations. Microbes of diverse physiological types and metabolic potentialities have been recovered from fresh tubercles or under-deposit corrosion and have been characterized. In tests utilizing sterilizable flow-through systems containing pipeline steel coupons, corrosion rates determined by nondestructive electrochemical means have indicated that increasing the number of physiological types of microbes inoculated into the system generally increased the severity of the microbially influenced corrosion (MIC). This study reports the MIC of monocultures and combinations of monocultures in an aerobic fresh water system with low sulfate and an anaerobic saline system. In both the aerobic and anaerobic systems, the combination of microbes induced greater MIC responses than the monocultures. In tests involving a combination of microbes in both systems in which one member was a sulfate-reducing bacteria (SRB), the corrosion mechanism was different for the control and the monocultures. This difference was indicated by the phase shift in the electrochemical impedance spectra (EIS). The localization of corrosion, that in many cases is the hallmark of MIC, may be initiated by the inhomogeneities of supposedly smooth metal surfaces. The scanning vibrating electrode technique (SVET) demonstrated non-uniform current densities over carbon steel electrodes polished to a 600 grit finish suggesting pitting and repassivation of pits in sterile medium.

  1. The uncertainties of magnetic properties measurements of electrical sheet steel

    CERN Document Server

    Ahlers, H

    2000-01-01

    In this work, uncertainties in measurements of magnetic properties of Epstein- and single-sheet samples have been determined according to the 'Guide To The Expression Of Uncertainty In Measurement', [International Organization for Standardization (1993)]. They were calculated for the results at predicted values of parameters taking into account the non-linear dependences. The measurement results and the uncertainties are calculated simultaneously by a computer program.

  2. Strain Limit of Extra Galvannealed Interstitial-Free and Bake Hardened Steel Sheets Under Different Stress Conditions

    Institute of Scientific and Technical Information of China (English)

    R Narayanasamy; N L Parthasarathi; R Ravindran; C Sathiya Narayanan

    2008-01-01

    The formability of bake hardened steel (thickness 0.82 ram),and the extra galvannealed IF steel (thickness 0.82 ram) have been studied.The suitability of the above steels for forming applications has been critically examined.The microstructure,tensile properties,and formability parameters of the above sheet metals were determined.The manufacturing process of the steels and the significance with reference to its formability were studied.

  3. PRESS FORMABILITY OF YAG LASER WELDED TRIP STEEL SHEETS

    Institute of Scientific and Technical Information of China (English)

    A.Nagasaka

    2002-01-01

    The effects of YAG laser welding conditions on mechanical properties and pressformability (bendability, stretch-formability and deep drawability) of high-strengthtransformation-induced plasticity-aided dual-phase (TDP) steel were investigated.Tensile tests and press forming tests have been conducted for laser butt welded jointsbetween two pieces of the same steel. The tensile property and press formability wereaffected by the welding speed of 100 to 1100mm/min and the energy of 6 to 9J/pulse.Excellent press formability was obtained with the energy of 6J/pulse and the weldingspeed of 300mm/min. It was concluded that the excellent weldability of the TDP steelcan be ascribed to the weld joint formation.

  4. Stabilization of ultrafine metal nanocatalysts on thin carbon sheets

    Science.gov (United States)

    Liu, Xiaofang; Cui, Xinrui; Liu, Yiding; Yin, Yadong

    2015-10-01

    A novel strategy was proposed to anchor ultrafine metal nanoparticles (NPs) on thin carbon sheets for highly stable and efficient heterogeneous catalysts. In this facile approach, a dense monolayer of ultrafine AuNPs was sandwiched between a silica core and a resin shell, followed by carbonization of the shell at a high temperature and then selective removal of the silica core. The shrinkage of the shells during carbonization facilitates partial embedment of the AuNPs on the carbon shell surface and provides superior stability against particle sintering during high temperature/mechanical post-treatments and catalytic reactions. It was also found that diffusion of reactants to the surface of AuNPs could be maximized by reducing the thickness of the hollow shells or simply by cracking the shells into thin carbon sheets, both significantly benefiting the catalytic efficiency. The advantages of this ultra-stable architecture together with the densely dispersed catalytic sites were demonstrated by their high stability and superior catalytic activity in reducing hydrophilic 4-nitrophenol and hydrophobic nitrobenzene.A novel strategy was proposed to anchor ultrafine metal nanoparticles (NPs) on thin carbon sheets for highly stable and efficient heterogeneous catalysts. In this facile approach, a dense monolayer of ultrafine AuNPs was sandwiched between a silica core and a resin shell, followed by carbonization of the shell at a high temperature and then selective removal of the silica core. The shrinkage of the shells during carbonization facilitates partial embedment of the AuNPs on the carbon shell surface and provides superior stability against particle sintering during high temperature/mechanical post-treatments and catalytic reactions. It was also found that diffusion of reactants to the surface of AuNPs could be maximized by reducing the thickness of the hollow shells or simply by cracking the shells into thin carbon sheets, both significantly benefiting the

  5. Sub-surface defect detection in a steel sheet

    Science.gov (United States)

    Atzlesberger, J.; Zagar, B. G.; Cihal, R.; Brummayer, M.; Reisinger, P.

    2013-08-01

    In recent years, the focus on quality control in the steel industry has shifted from offline to inline non-destructive testing in order to detect defects at the earliest possible stage in the production process. The detection and elimination of such defects is vital for sustaining product quality and reducing costs. Various measurement principles (e.g. ultrasonic testing, electromagnetic acoustic transducer, x-ray inspection) were analyzed and their advantages and disadvantages are discussed regarding their usability in a steel plant. Based on these findings a magnetic method combined with a new sensor concept was chosen. By using highly sensitive sensors based on the giant magnetoresistive effect, it is possible to detect magnetic flux leakage variations on the surface of a magnetized steel strip caused by defects or inhomogeneities inside the material. Based on promising measurement results of preliminary tests and simulation results obtained by finite element method-models, a prototype is now being built for offline measurements and the optimization of the measurement method. In the event that the development of this second prototype is successful, an inline configuration will be implemented.

  6. Effect of Friction on the Drawing Process of Hot-Galvanized Sheet Steel

    Institute of Scientific and Technical Information of China (English)

    Hongying GONG; Wei ZHU; Zhiliang ZHANG; Zhenliang LOU

    2005-01-01

    A probe test method was employed to detect the friction condition of the interfaces between tools and blank. At the same time a self-developed measurement apparatus to realize the probe test method was also presented. Based on the analysis of force, a correlative friction model was also given. With the self-developed measurement apparatus,the effects of three kinds of lubricating oils which were in common use during the process of sheet steel drawing were studied. By probing the friction coefficient values of different lubricating oils during the drawing process of the hot-galvanized sheet steel (steel brand: ST07Zn), we can see that the friction caused by PK oil was the lowest, so the effect of PK oil was the best. Then PK oil was used as the base lubricating oil and some solid additive powers was added into it to make a new type lubrication (named as L oil).The result of test proved that the new lubricating oil had remarkable effect on the drawing process of hot-galvanized sheet steel.

  7. Analysis of hot forming of a sheet metal component made of advanced high strength steel

    Science.gov (United States)

    Demirkaya, Sinem; Darendeliler, Haluk; Gökler, Mustafa İlhan; Ayhaner, Murat

    2013-05-01

    To provide reduction in weight while maintaining crashworthiness and to decrease the fuel consumption of vehicles, thinner components made of Advanced High Strength Steels (AHSS) are being increasingly used in automotive industry. However, AHSS cannot be formed easily at the room temperature (i.e. cold forming). The alternative process involves heating, hot forming and subsequent quenching. A-pillar upper reinforcement of a vehicle is currently being produced by cold forming of DP600 steel sheet with a thickness of 1.8 mm. In this study, the possible decrease in the thickness of this particular part by using 22MnB5 as appropriate AHSS material and applying this alternative process has been studied. The proposed process involves deep drawing, trimming, heating, sizing, cooling and piercing operations. Both the current production process and the proposed process are analyzed by the finite element method. The die geometry, blank holding forces and the design of the cooling channels for the cooling process are determined numerically. It is shown that the particular part made of 22MnB5 steel sheet with a thickness of 1.2 mm can be successfully produced by applying the proposed process sequence and can be used without sacrificing the crashworthiness. With the use of the 22MnB5 steel with a thickness of 1.2 mm instead of DP600 sheet metal with a thickness of 1.8 mm, the weight is reduced by approximately 33%.

  8. STUDY OF TEXTURE EFFECT ON STRAIN LOCALIZATION OF BCC STEEL SHEETS

    Institute of Scientific and Technical Information of China (English)

    Xie Chunlei; Eiji Nakamachi; Dong Xianghuai

    2000-01-01

    Using elastic crystalline viscoplastic finite element (FE) annlysis, the formability of BCC steel sheets was assessed. An orientation probability assignment method in the FE modeling procedure, which can be categorized as an inhomogenized material modeling, was newly proposed. In the study, the crystal orientations of three materials, mild steel, dual phase steel and the high strength steel, were obtained by X ray diffraction and orientation distribution function (ODF) analyses. The measured ODF results have revealed clearly different textures in the sheets, featured by orientation fibers, skeleton lines and selected orientations in Euler angle space, which are closely related to the plastic anisotropy. Then, the crystal orientations were assigned to FE integration points by using this ODF data, individually. The FE analyses of the standard lim iting dome height(LDH) test show how the fiber textures affect the extent of strain localization in the forming processes. It was confirmed by comparison with experimental results that this FE code could predict the ex treme strain localization and assess the sheet formability.

  9. Thermoplastic liners for carbon steel pipelines

    Energy Technology Data Exchange (ETDEWEB)

    Mehdi, Mauyed S.; AlDossary, Abdullah K. [Saudi Aramco, Dhahran (Saudi Arabia)

    2009-12-19

    Materials selection for pipe and fittings used to convey corrosive fluids has often been a challenge. Traditionally, exotic Corrosion Resistant Alloys (CRA) have been used in corrosive environments despite their high cost. Plastic lined carbon steel piping offers a cost effective alternative to the use of CRAs by eliminating corrosion, significantly reducing the use of toxic chemicals and the heavy metal usually present in CRAs. Thermoplastic Liners offer the combination of corrosion resistance and mechanical strength, which are unachievable with singular materials. Under pressure conditions, the liner is fully supported by the metalwork, while under vacuum conditions, the liner must be thick enough along with venting system to withstand the collapsing forces created by the negative pressure. Plastic liners have been used successfully to line and protect metallic pipelines for many years and have become an indispensable requirement of the oil and gas industry particularly with water injection and hydrocarbon services. In the case of internally corroded pipes, the use of thermoplastic liners for rehabilitation is an option to extend the lifetime of companies' assets, reduce maintenance cost and increase intervals between T and Is. For new construction, plastic liners in carbon steel pipes can compete technically and economically with pipelines of CRA materials and other corrosion inhibition systems. This paper describes various design features, installations of thermoplastic liners in comparison to other corrosion inhibition methods. (author)

  10. Development of adapted GMR-probes for automated detection of hidden defects in thin steel sheets

    Science.gov (United States)

    Pelkner, Matthias; Pohl, Rainer; Kreutzbruck, Marc; Commandeur, Colin

    2016-02-01

    Thin steel sheets with a thickness of 0.3 mm and less are the base materials of many everyday life products (cans, batteries, etc.). Potential inhomogeneities such as non-metallic inclusions inside the steel can lead to a rupture of the sheets when it is formed into a product such as a beverage can. Therefore, there is a need to develop automated NDT techniques to detect hidden defects and inclusions in thin sheets during production. For this purpose Tata Steel Europe and BAM, the Federal Institute for Materials Research and Testing (Germany), collaborate in order to develop an automated NDT-system. Defect detection systems have to be robust against external influences, especially when used in an industrial environment. In addition, such a facility has to achieve a high sensitivity and a high spatial resolution in terms of detecting small inclusions in the μm-regime. In a first step, we carried out a feasibility study to determine which testing method is promising for detecting hidden defects and inclusions inside ferrous thin steel sheets. Therefore, two methods were investigated in more detail - magnetic flux leakage testing (MFL) using giant magneto resistance sensor arrays (GMR) as receivers [1,2] and eddy current testing (ET). The capabilities of both methods were tested with 0.2 mm-thick steel samples containing small defects with depths ranging from 5 µm up to 60 µm. Only in case of GMR-MFL-testing, we were able to detect parts of the hidden defects with a depth of 10 µm trustworthily with a SNR better than 10 dB. Here, the lift off between sensor and surface was 250 µm. On this basis, we investigated different testing scenarios including velocity tests and different lift offs. In this contribution we present the results of the feasibility study leading to first prototypes of GMR-probes which are now installed as part of a demonstrator inside a production line.

  11. Monitoring Techniques for Microbially Influenced Corrosion of Carbon Steel

    DEFF Research Database (Denmark)

    Hilbert, Lisbeth Rischel

    2000-01-01

    Abstract Monitoring Techniques for Microbially Influenced Corrosion of Carbon Steel Microbially influenced corrosion (MIC) of carbon steel may occur in media with microbiological activity of especially sulphate-reducing bacteria, e.g. on pipelines buried in soil and on marine structures. MIC of c...

  12. Monitoring Techniques for Microbially Influenced Corrosion of Carbon Steel

    DEFF Research Database (Denmark)

    Hilbert, Lisbeth Rischel

    2000-01-01

    Microbially influenced corrosion (MIC) of carbon steel may occur in media with microbiological activity of especially sulphate-reducing bacteria, e.g. on pipelines buried in soil and on marine structures. MIC of carbon steel must be monitored on-line in order to provide an efficient protection...

  13. Finite element analysis for delamination of laminated vibration damping steel sheet

    Institute of Scientific and Technical Information of China (English)

    WANG Yong; CHEN Jun; TANG Bing-tao

    2007-01-01

    The material structure of laminated vibration damping steel sheet(LVDSS) was introduced in detail. An interface cohesive model between the skin sheets was developed by using a contact/interface approach, and the model was applied to simulate "T"-peel and lap-shear processes of LVDSS. The interface contact stress distribution during the "T"-peel and lap-shear processes is obtained, and the finite element analysis(FEA) results agree satisfactorily with the corresponding experimental results. As a result, the model is suitable to simulate the cohesive of LVDSS

  14. Two-scale approach to dynamic localization failure of AISI 316H stainless steel sheets

    Directory of Open Access Journals (Sweden)

    Gambin W.

    2008-01-01

    Full Text Available Dynamic localization failure of a thin sheet made of AISI 316H steel is considered on the macroscopic and mesoscopic level for proportional and nonproportional stress paths. On the macroscopic level, we propose: (1 the replacement of time as independent variable by a function of plastic dissipation and (2 dependence of the initial equivalent yield stress on stress rate. On the mesoscopic level - the regularized Schmid model for description of the single grain behavior is used and the polycrystalline yield surface generated by the texture development enables to improve the Forming Limit Diagrams for the sheet element.

  15. Effect of skin-pass rolling direction on magnetic properties of semiprocessed nonoriented electrical steel sheets

    Energy Technology Data Exchange (ETDEWEB)

    Kurosaki, Y.; Shimazu, T.; Shiozaki, M.

    1999-09-01

    Effect of skin-pass rolling direction on magnetic properties and directionality in semiprocessed nonoriented electrical steel sheets produced by skin-pass rolling process was studied. Skin-pass rolling direction greatly affects magnetic properties and directionality. By control of skin-pass rolling direction, the value of B{sub 50} in the required directions such as 0{degree}, 90{degree} and circumferential direction can be adjusted and the value of B{sub 50} is higher than that of the usual skin-pass rolling direction of 0{degree}. The textures of the steel sheets developed after batch annealing varied with the skin-pass rolling directions and this result indicates that the residual strain energy by skin-pass rolling varies with skin-pass rolling directions.

  16. Progress in press forming computer aided analysis for high strength steel sheet applications

    Science.gov (United States)

    Hiramoto, Jiro; Urabe, Masaki; Ishiwatari, Akinobu; Urabe, Toshiaki

    2013-12-01

    The development of press-forming analysis technologies is important to expand the application of high strength steel sheets to automotive body structures. In general, there are various problems in the forming process of high strength steel sheets. In this study the improvements in the prediction accuracy of stretch-flange-fracture and springback were especially focused. In terms of the prediction accuracy of stretch-flange-fracture, a new stretch-flange-fracture prediction technology was developed based on a maximum principal strain gradient. It enables the accurate prediction of stretch- flange-fracture in press-forming of practical parts. On the other hand, springback prediction technologies were developed to solve springback problems. It is very important to clarify the root cause of springback in order to control. Therefore, a new method of springback factor analysis was developed, which can extract the areas and residual stresses which have major impacts on springback at press-forming.

  17. The measurement of magnetic properties of electrical sheet steel - survey on methods and situation of standards

    CERN Document Server

    Sievert, J

    2000-01-01

    A brief review of the different requirements for magnetic measurement techniques for material research, modelling of material properties and grading of the electrical sheet steel for trade purposes is presented. In relation to the main application of laminated electrical steel, this paper deals with AC measurement techniques. Two standard methods, Epstein frame and Single Sheet Tester (SST), producing different results, are used in parallel. This dilemma was analysed in detail. The study leads to a possible solution of the problem, i.e. the possibility of converting the results of one of the two methods into the results of the other in order to satisfy the users of the Epstein method and, at the same time, to improve the acceptance of the more economical SST method.

  18. The Relationship Between Hot and Cold Rolling Parameters and Secondary Recrystallization Behavior in Silicon Steel Sheets

    Science.gov (United States)

    Jahangiri, Mohammadreza

    2015-08-01

    The effect of different hot and cold rolling process variables was evaluated for the secondary recrystallization behavior of silicon steel sheets, and a simple model was developed. On the basis of the model, the following results can be drawn: (a) for complete secondary recrystallization of silicon steel sheets, rolling of cast ingots must precede MnS precipitation start; (b) if it is necessitated, intermediate annealing during hot rolling passes must be carried out in the temperature of about 1000 °C; (c) during hot rolling, the amount of initial strain before the intermediate annealing of rolled strips at 1000 °C must be >70% reduction in thickness; (d) in the two-stage cold rolling method, the thickness reduction in the second cold rolling stage must be rolling method with two intermediate anneals.

  19. Surface characteristic of stainless steel sheet after pulsed laser forming

    International Nuclear Information System (INIS)

    Laser forming is a non-contact and die-less forming technique of producing bending, spatial forming, modifying and adjusting the curvature of the metallic sheet by using the controlled laser beam energy. One of the problems in laser forming is controlling the characteristic of laser scanned surface. The aim of the investigation is to explore the relation between the surface behaviors of heat affected zone (HAZ) scanned by pulse laser and the pulse parameters of the laser. This paper illustrated the fundamental theory of pulsed laser affected material, and pays attention to the microstructure, micro-hardness and the anticorrosion in the HAZ generated by the laser scanning. Metallographic microscope, scanning electron microscope (SEM), micro-hardness testing system are used to examine the surface characteristics. The work presented in this paper is beneficial to understand the mechanism of pulse laser affect to materials and improve controlling the surface behaviors scanned by pulsed laser.

  20. Mechanical Behaviour and Microstructure of Aluminum-Steel Sheets Joined by FSSW

    OpenAIRE

    Bozzi, S.; Etter, A.L.; Baudin, T.; Robineau, A.; Goussain, J. C.

    2008-01-01

    At the prospect of a lightening of the automobile structures, welded spots have been realized on a stacking of two sheets (a 6008 aluminum alloy on steel) Friction Stir Spot welding (FSSW). Different process parameters have been tested, but only the influence of the dwell time will be described in the present paper. The dwell time corresponds to the time during which the probe stays in rotation at its bottom location before extracting. A study of the microstructures and textures associated to...

  1. Four-point bending test of the Bauschinger effect in prestrained IF steel thin sheet

    Energy Technology Data Exchange (ETDEWEB)

    Kato, Hiroyuki, E-mail: hkato@eng.hokudai.ac.jp [Mechanical and Space Engineering, Hokkaido University, Sapporo 060-8628 (Japan); Sasaki, Kazuaki [Mechanical and Space Engineering, Hokkaido University, Sapporo 060-8628 (Japan); Mori, T. [National Defense Academy, Yokosuka 239-0811 (Japan)

    2015-08-26

    The Bauschinger effect in a 1 mm thick sheet of interstitial free (IF) steel was examined by tensile testing (prestraining) and subsequent four-point bending. The effect was absent when the prestrain was below 4% and was present when the prestrain was above 4%. The Bauschinger effect parameter determined the elastic back stress which developed after prestraining. The occurrence of back stress coincided with the development of dislocation cell structures, observed with transmission electron microscopy.

  2. An analysis of the causes of complaintsabout steel sheets in metallurgical product quality management systems

    Directory of Open Access Journals (Sweden)

    B. Gajdzik

    2014-01-01

    Full Text Available The publication presents the causes of complaints about metallurgical products, illustrated with an example of steel sheets, with a particular focus on the reasons having their source in the human factor. The publication has been based on direct research and analysis of complaints made available by a metallurgical plant. The obtained results have been enriched with theoretical considerations on quality management systems for metallurgical products.

  3. High-Strain-Rate Forming of Aluminum and Steel Sheets for Automotive Applications

    Energy Technology Data Exchange (ETDEWEB)

    Rohatgi, Aashish; Stephens, Elizabeth V; Soulami, Ayoub; Davies, Richard W; Smith, Mark T

    2010-06-01

    The formability of aluminum alloy AA5182-O and DP600 steel sheets at high-strain-rates was investigated using an electrohydraulic forming (EHF) setup. Test sheets, ~150 mm diameter x 1 mm thick, were clamped around their circumference and subjected to a pressure-pulse (several 100's duration) generated by a high-energy (up to ~34 kJ) under-water electrical discharge. The real-time strain and strain-rate of the deforming sheets were quantified by the digital image correlation (DIC) technique using a pair of high-speed cameras (~15's per frame). Strain-rate amplification was observed when the sheets were deformed into a conical die, with the maximum in-plane strain-rate and strain for aluminum measured as ~1200 /s and ~0.2, respectively. The deformation behavior of the sheets was modeled using ABAQUS/finite element explicit code and better correlation, between the predicted and the experimental sheet deformation behavior, was observed when an alternate pressure-profile was used instead of the one available from the literature.

  4. Medium carbon vanadium micro alloyed steels for drop forging

    Energy Technology Data Exchange (ETDEWEB)

    Jeszensky, Gabor; Plaut, Ronald Lesley

    1992-12-31

    Growing competitiveness of alternative manufacturing routes requires cost minimization in the production of drop forged components. The authors analyse the potential of medium carbon, vanadium microalloyed steels for drop forging. Laboratory and industrial experiments have been carried out emphasizing deformation and temperature cycles, strain rates and dwell times showing a typical processing path, associated mechanical properties and corresponding microstructures. The steels the required levels of mechanical properties on cooling after forging, eliminating subsequent heat treatment. The machinability of V-microalloyed steels is also improved when compared with plain medium carbon steels. (author) 17 refs., 19 figs., 5 tabs.

  5. MEMBRANE ACTION IN PROFILED STEEL SHEETING DRY BOARD (PSSDB FLOOR SLAB SYSTEM

    Directory of Open Access Journals (Sweden)

    MAHMOOD SERAJI

    2013-02-01

    Full Text Available Profiled steel sheeting dry board (PSSDB system is a lightweight composite structural system that made of the profiled steel sheeting (PSS connected to the dry board (DB by self-drilling and self-tapping screws. The objective of this paper is to study the effect of membrane action in improving the flexural capacities of the PSSDB system. According to the literatures, common failure of the PSSDB floor is due to local buckling in the top flanges of steel sheeting at the centre of a simply supported slab. Restraining the horizontal movement at supports may develop the membrane action (MA in the slab that can remarkably enhance the flexural rigidities of the floor. Experimental tests were conducted along with developing nonlinear finite element model to explore the effect of MA in the PSSDB floor. Experimental results of the PSSDB panel with simply end support were exploited to verify the nonlinear finite element results. The developed finite element model was then modified by restraining the horizontal movement of the slab at the supports. The obtained results disclosed that the developed compressive membrane action enhanced the stiffness of the slab at serviceability load by about 240%.

  6. Welding of thin sheets of high strength zinc alloy coated steels

    International Nuclear Information System (INIS)

    Zinc alloy coated, high strength (G550) sheet steels are important materials in automobile manufacture, building and construction. Spot or arc welding is typically required in the component manufacturing process, but these processes result in localised softening because of the weld thermal cycle. As a consequence, the strength is normally downgraded significantly for design purposes to values typical of the annealed Zn or Zn alloy grades (G250 or G300). The investigation described in this paper involved the examination of the effect of the welding process and welding variables on butt welding on 1mm thick Zn-coated and Zn-Al-coated sheet steels. It has been demonstrated that these sheet steels can be successfully welded by both FCAW and GMAW methods using appropriately low welding heat inputs. However, strength loss below the minimum specified 5.50 MPa tensile strength did occur because of transformation and recrystallisation of the recovery annealed base metal structure as a result of the heat input of the welding process. The extent of the strength loss increased with increasing nominal weld heat input due to an increased width of the softened heat affected zone (HAZ) regions and grain growth in the grain refined and recrystallised regions. The maximum loss in yield strength at the highest heat input of 130 J/mm was about 150 MPa, suggesting that a minimum yield stress of 400 MPa can be safely used for structural design calculations.

  7. Strength enhancement possibilities of low carbon steels

    Directory of Open Access Journals (Sweden)

    M. Greger

    2006-08-01

    Full Text Available Purpose: The paper analyses methods of grain refinement and demonstrates development of structure andproperties of metallic materials after severe plastic deformations (SPD.Design/methodology/approach: Technology ARB was experimentally verified. The material was rolled in 11passes. Rolling proceeded at temperature 650˚C, with heating in furnace with inert atmosphere (Ar.Findings: True strain has achieved the value 9. Basic relations between magnitude of deformation, grainrefinement and resulting mechanical properties were described. Bonding of degree was greater than 90%.Practical implications: ARB method is one of instrument for acquirement materials with ultrafine grainstructure. Is it very simply apparatus, which can be used in practical technology (classical rolling mill.Originality/value: Development of structure was verified on low carbon steel. Obtained grain size was around 0.3 μm.Properties obtained by tensile test did not achieve the expected value. Grain size was homogenous in whole volume.

  8. Basic studies on carbon steel decontamination

    International Nuclear Information System (INIS)

    The dissolution of magnetite films grown in autoclave at high temperature on carbon steel has been performed in a dynamic loop in ammoniated citric and oxalic acid solutions at two different temperatures and constant pH. The dissolution process seems to be affected by the dual-layer oxide morphology depending on the growth conditions in the autoclave. The open-circuit potential of the specimens and the corrosion rate measured by the linear polarization method have been monitored. To this aim a particular corrosion cell and a suitable reference electrode have been set up at CISE. Polarization curves have been performed to check the electrochemical processes involved in the anodic and cathodic area. At last the effect of a corrosion inhibitor, of a complexing and a reducing agent and of temperature has also been studied. The work was carried out in the frame of a CNEN research programme for the development of the CIRENE prototype

  9. Failure Investigation for QP Steel Sheets under uniaxial and Equal-Biaxial Tension Conditions

    Science.gov (United States)

    Zou, Danqing; Li, Shuhui; He, Ji; Cui, Ronggao

    2016-08-01

    The Quenching and Partitioning (QP) steel sheet is new generation material to induce phase transformation for plasticity in forming vehicle parts. The phase transformation is strongly stress state dependent behavior in experiments, which should affect the failure timing and limit strain in forming processes. In this paper, Nakajima test with QP980 and DP1000 steel sheets under equal-biaxial loading condition is performed for failure behavior. X-ray diffraction (XRD) is adopted to obtain the volume fraction of retained austenite (fA). Digital Image Correlation (DIC) is used to record the surface strain field and its evolution during equal-biaxial tension deformation. The same level Dual Phase (DP) steel is also employed for the purpose of comparison. The results show that phase transformation in QP steel gives small impact on failure strain under equal biaxial tension condition which is contradicted with our understanding. It suggests that failure behavior under uniaxial tension of QP980 is strongly phase transformation dependent. But it shows almost independent under equal biaxial tension condition.

  10. Effect of Temper Rolling on Tensile Properties of Low-Si AI-Killed Sheet Steel

    Institute of Scientific and Technical Information of China (English)

    MA Qing-long; WANG Dong-cheng; LIU Hong-min; LU Hai-ming

    2009-01-01

    The tensile properties of steel after temper rolling are affected by the reduction;low-Si Al-killed sheet steel was taken to study the effect of temper rolling on the tensile properties.The results indicate that the yield strength first decreases with the increase of reduction,and then increases.The relationship between the yield strength and the reduction can be expressed using quadratic function.The tensile strength increases with the increase of the reduction,while the total elongation decreases with the increase of the reduction,and the relationship between them and the reduction can be expressed using power function.Under the same condition,the results also indicate that the yield strength and tensile strength of steels across the rolling direction are all larger than those along the rolling direction; there is no obvious distinction between the total elongation along the rolling direction and that across the rolling direction.

  11. In Search of the Attributes Responsible for Sliver Formation in Cold Rolled Steel Sheets

    Science.gov (United States)

    Mohanty, Itishree; Das, Prasun; Bhattacharjee, Debashish; Datta, Shubhabrata

    2016-06-01

    Surface quality is one of the most important characteristics of cold rolled (CR) steel sheets for its application in consumer goods industries. The actual cause of sliver formation is very difficult to determine, as it is revealed only after the final cold rolling of the steel. A thorough investigation on searching the root cause of sliver formation in CR steel is done here using several statistical tools towards mining the industrial data for extraction of knowledge. As the complex interactions between the variables make it difficult to identify the cause, it is seen that findings from different techniques differed to a certain extent. Still it is revealed that 21 variables could be short listed as major contributor for sliver formation, but those are found to be from all the areas of the processing. This leads to the conclusion that no particular process variable or particular processing could be held responsible for sliver formation.

  12. The increasement of the properties of structural low–carbon steel 10G2FB after deformation in the intercritical temperature interval and the accelerated cooling

    OpenAIRE

    Tkach, T

    2015-01-01

    Problem definition. With an increase of construction rate the necessity of mechanical properties of structural steel improvement has arised. The development of new modes of rolling can solve the problem of increasement the properties of structural low–carbon steels.Purpose: to increase the properties of sheet metal by determining the effect of deformation in the intercritical interval (ICI) temperatures and subsequent cooling on the structure and properties of structural low–carbon low alloy ...

  13. Corrosion behaviour of the welded steel sheets used in automotive industry

    Directory of Open Access Journals (Sweden)

    D. Katundi

    2010-02-01

    Full Text Available Purpose: of this paper is to characterise the corrosion resistance in the steel sheets (Hot dip galvanizing of steel sheets used in automotive industry. In fact, corrosion of automotive components by road salt is a widely known problem. The different parts under the car body and the interior surface of body panels suffer easily from the corrosive products deposited on roads and used mainly to melt snow. A comparison in a chemical investigation of the corrosion rate for base metals (without welding and welded steel is required. Therefore, conformity will be accomplished between the corrosion phenomena in simulated corrosion tests and those in actual cars.Design/methodology/approach: Simulated corrosion tests, wet/humidity test and hot dust/dry cycle talk test carried on in laboratory conditions was investigated quantitatively. Dynamic behaviour of the corroded specimens have been tested dynamically to simulate under the crash test conditions.Findings: Studies carried out on the vast corroded samples have shown that the pitting corrosion damage and crack initiation sites have began and propagated generally in the HAZ in the welded steel sheets (Tailored welded blanks - TWB.Research limitations/implications: This paper contains partially results of a common research project. Some limitations exist in application of hot dust/dry cycle talk to the real open air test conditions. All of these results were carried out in the laboratory conditions.Practical implications: The problem is of extreme importance to all academic, scientific, manufacturing, maintenance and industrial societies. The outcome of the proposed study will contribute to the industrial application of ARCELOR-MITTAL. The proposed study will be benefit not only for the car industry and steel makers, but also important for the other industrial applications. The proposed research can be employed in a broad range of applications in oil and natural gas industries. This project will promote

  14. Comparison of Impact Properties for Carbon and Low Alloy Steels

    Institute of Scientific and Technical Information of China (English)

    O.H. Ibrahim

    2011-01-01

    The impact properties of hot rolled carbon steel (used for the manufacture of reinforcement steel bars) and the quenched & tempered (Q&T) low alloy steel (used in the pressure vessel industry) were determined. The microstructure of the hot rolled carbon steel contained ferrite/pearlite phases, while that of the quenched and tempered low alloy steel contained bainite structure. Impact properties were determined for both steels by instrumented impact testing at temperatures between -150 and 200℃. The impact properties comprised total impact energy, ductile to brittle transition temperature, crack initiation and propagation energy, brittleness transition temperature and cleavage fracture stress. The Q&T low alloy steel displayed much higher resistance to ductile fracture at high test temperatures, while its resistance to brittle fracture at low test temperatures was a little higher than that of the hot rolled carbon steel. The results were discussed in relation to the difference in the chemical composition and microstructure for the two steels.

  15. Marine atmospheric corrosion of carbon steels

    Directory of Open Access Journals (Sweden)

    Morcillo, Manuel

    2015-06-01

    Full Text Available Basic research on marine atmospheric corrosion of carbon steels is a relatively young scientific field and there continue to be great gaps in this area of knowledge. The presence of akaganeite in the corrosion products that form on steel when it is exposed to marine atmospheres leads to a notable increase in the corrosion rate. This work addresses the following issues: (a environmental conditions necessary for akaganeite formation; (b characterisation of akaganeite in the corrosion products formed; (c corrosion mechanisms of carbon steel in marine atmospheres; (d exfoliation of rust layers formed in highly aggressive marine atmospheres; (e long-term corrosion rate prediction; and (f behaviour of weathering steels. Field research has been carried out at Cabo Vilano wind farm (Camariñas, Galicia in a wide range of atmospheric salinities and laboratory work involving the use of conventional atmospheric corrosion techniques and near-surface and bulk sensitive analytical techniques: scanning electron microscopy (SEM/energy dispersive spectrometry (EDS, X-ray diffraction (XRD, Mössbauer spectroscopy and SEM/μRaman spectroscopy.La investigación fundamental en corrosión atmosférica marina de aceros al carbono es un campo científico relativamente joven que presenta grandes lagunas de conocimiento. La formación de akaganeíta en los productos de corrosión que se forman sobre el acero cuando se expone a atmósferas marinas conduce a un incremento notable de la velocidad de corrosión. En el trabajo se abordan las siguientes cuestiones: (a condiciones ambientales necesarias para la formación de akaganeíta, (b caracterización de la akaganeíta en los productos de corrosión formados, (c mecanismos de corrosión del acero al carbono en atmósferas marinas, (d exfoliación de las capas de herrumbre formadas en atmósferas marinas muy agresivas, (e predicción de la velocidad de corrosión a largo plazo, y (f comportamiento de aceros patinables. La

  16. Effect of Al content on r-value and recrystallization texture of B-bearing Al-killed steel sheets

    Energy Technology Data Exchange (ETDEWEB)

    Funakawa, Y.; Inazumi, I.; Hosoya, Y. [NKK Corp., Hiroshima (Japan). Mater. and Process. Res. Center; Murayama, T.

    1998-10-01

    It has been demonstrated that boron (B) had a beneficial effect on the mechanical properties of continuously annealed Al-killed steel sheets. However, the effect of Al content on r-value in the B-bearing steels has not been well discussed yet. In this study, the effect of Al content on r-value and recrystallization texture formation was investigated for laboratory-melt B-bearing low C Al-killed steel sheets. The r-value of continuously annealed B-bearing steel increased with decreasing Al content under the same grain size. In the steels with lower Al (Al=0.005%) content, the carbide coarsening in hot-rolled sheet was more significant as compared to those with higher Al(Al=0.055%) content. The recrystallization temperature was lowered with decreasing Al content, and the development of left angle 111 right angle //ND components was accelerated while that of left angle 110 right angle //ND components was retarded. Since the increase in Al content accelerates AlN precipitation in hot-rolled sheets, B might remain as in solution and segregate to grain boundaries. On the other hand, the reduction in Al content causes preferential precipitation of BN in hot-rolled sheets. The improvement of r-value by reducing Al content in B-bearing low C steels was caused by the development of left angle 111 right angle //ND components which reduced by solute B. (orig.) 9 refs.

  17. Microwave conductance of aligned multiwall carbon nanotube textile sheets

    Science.gov (United States)

    Brown, Brian L.; Bykova, Julia S.; Howard, Austin R.; Zakhidov, Anvar A.; Shaner, Eric A.; Lee, Mark

    2014-12-01

    Multiwall carbon nanotube (MWNT) sheets are a class of nanomaterial-based multifunctional textile with potentially useful microwave properties. To understand better the microwave electrodynamics, complex AC conductance measurements from 0.01 to 50 GHz were made on sheets of highly aligned MWNTs with the alignment texture both parallel and perpendicular to the microwave electric field polarization. In both orientations, the AC conductance is modeled to first order by a parallel frequency-independent conductance and capacitance with no inductive contribution. This is consistent with low-frequency diffusive Drude AC conduction up to 50 GHz, in contrast to the "universal disorder" AC conduction reported in many types of single-wall nanotube materials.

  18. Dissimilar Arc Welding of Advanced High-Strength Car-Body Steel Sheets

    Science.gov (United States)

    Russo Spena, P.; D'Aiuto, F.; Matteis, P.; Scavino, G.

    2014-11-01

    A widespread usage of new advanced TWIP steel grades for the fabrication of car-body parts is conditional on the employment of appropriate welding methods, especially if dissimilar welding must be performed with other automotive steel grades. Therefore, the microstructural features and the mechanical response of dissimilar butt weld seams of TWIP and 22MnB5 steel sheets after metal-active-gas arc welding are examined. The microstructural and mechanical characterization of the welded joints was carried out by optical metallography, microhardness and tensile testing, and fractographic examination. The heat-affected zone on the TWIP side was fully austenitic and the only detectable effect was grain coarsening, while on the 22MnB5 side it exhibited newly formed martensite and tempered martensite. The welded tensile specimens exhibited a much larger deformation on the TWIP steel side than on the 22MnB5. The fracture generally occurred at the interface between the fusion zone and the heat-affected zones, with the fractures surfaces being predominantly ductile. The ultimate tensile strength of the butt joints was about 25% lower than that of the TWIP steel.

  19. Warm Deformation Microstructure of a Plain Carbon Steel

    Institute of Scientific and Technical Information of China (English)

    B Eghbali; M Shaban

    2011-01-01

    Grain refinement in a plain carbon steel under intercritical warm deformation was studied by torsion tes ring. Based on the experimental results, the warm flow behaviour and microstructural evolution of ferrite were researched with particular emphasis on

  20. 76 FR 2344 - Certain Hot-Rolled Carbon Steel Flat Products From India: Notice of Preliminary Results of...

    Science.gov (United States)

    2011-01-13

    ... columbium), or both, added to stabilize carbon and nitrogen elements. HSLA steels are recognized as steels...'') steels, and the substrate for motor lamination steels. IF steels are recognized as low- carbon steels... Antidumping Duty Order: Certain Hot-Rolled Carbon Steel Flat Products From India, 66 FR 60194 (December...

  1. 76 FR 48143 - Certain Hot-Rolled Carbon Steel Flat Products From the People's Republic of China: Preliminary...

    Science.gov (United States)

    2011-08-08

    ...), or both, added to stabilize carbon and nitrogen elements. HSLA steels are recognized as steels with...'') steels, and the substrate for motor lamination steels. IF steels are recognized as low carbon steels with...: Certain Hot-Rolled Carbon Steel Flat Products From the People's Republic of China, 66 FR 59561...

  2. Influence of plastic deformation on CCT-diagrams of low-carbon and medium-carbon TRIP-steels

    Directory of Open Access Journals (Sweden)

    M. Opiela

    2008-07-01

    Full Text Available Purpose: The aim of the paper is to investigate the influence of plastic deformation and cooling conditions on a structure and a shape of CCT-diagrams of new-developed TRIP-aided microalloyed steels.Design/methodology/approach: The diagrams of undeformed and plastically-deformed supercooled austenite transformations for low-carbon and medium-carbon microalloyed steels were determined. A part of the specimens were austenitized at a temperature of 1100°C, then slowly cooled to 900°C and next cooled to ambient temperature with a various rate from 1 to 300°C/s. To investigate the influence of plastic deformation on a shape of CCT (Continuous Cooling Transformations diagrams, another part of the specimens were 50% deformed at 900°C and cooled to ambient temperature with a rate from 88 to 1°C/s. The DIL805A/D dilatometer, with a LVDT-type measuring head, was used to carry out dilatometric tests.Findings: It was found that a shape of CCT diagrams of elaborated steels predisposes them for multiphase sheets manufacturing. The new-developed steels possess ferritic and bainitic bays put forward to short times and pearlitic regions put aside. However, cooling the steel with a constant rate from austenitizing temperature doesn’t lead to obtaining proper participation of ferrite. Plastic deformation of steel has a profitable influence on the shape of supercooled austenite curves. The region of γ→α transformation is translated to the left at simultaneous raise of start temperature of austenite into ferrite transformation resulting in definitely higher ferrite fraction. Moreover, significant refinement of microstructure in a whole range of cooling rate was also obtained.Research limitations/implications: To increase the ferrite fraction, modification of the cooling after hot-working finishing should be applied. In the fist stage, steel should be rapidly cooled in order to enter the range of γ→α transformation and successively slowly cooled in a

  3. Skin pass mill tension leveling facility for stainless steel sheets; Stainless kobanyo sukinpasumiru tension leveling setsubi

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2000-04-20

    This facility was delivered to Acerinox S.A. (Spain) for surface property improvement, mechanical property improvement and shape correction of bright annealed materials in the end facility of No.3 BAL. Main specifications: (1) Material to be handled: stainless steel sheet (bright annealed cold-rolled steel sheet), (2) Sheet thickness and width: 0.15-2.0mm x 600-1,300mm, (3) Processing speed: 90m/min maximum, (4) Rolling mill: 4 Hi hydraulic depression system, (5) Tension leveler: 6 Hi wet system. Features: (1) Some degree of a flatness only by a skin pass mill through automatic flatness control by work roll bender, 4 Hi skin pass mill with a variable crown backup roll, and shape meter, (2) Stable dead flatness of 0.1% in elongation rate by adding a tension leveler, (3) High-quality bright annealing without any pressed flaw and roll mark by applying an advanced wiper to a skin pass mill, and applying switching control during traveling of welding points to wet leveling and skin pass leveler rolling. (translated by NEDO)

  4. Experimental Investigation on Micro-Welding of Thin Stainless Steel Sheet by Fiber Laser

    Directory of Open Access Journals (Sweden)

    Mohd I.S. Ismail

    2011-01-01

    Full Text Available Problem statement: The miniaturization of components plays an important role for manufacturing in electrical and electronic industries. Therefore, the joining technology of thin metal sheets has been strongly required. Laser welding with micro-beam and high-speed scanning is a promising solution in micro-welding, because it has high-potential advantages in welding heat sensitive components with precise control of heat input and minimal thermal distortion. Approach: In this study, the characteristics of laser micro-welding of thin stainless steel sheets by using a single-mode CW fiber laser with high-speed scanning system were experimentally investigated. Results: It was clarified that the welding bead width and depth increased with increasing the scanning velocity under a constant energy density condition and high efficient welding was expected by using high-speed laser scanning with Galvano scanner. The utilization of shielding gas is very effective to obtain smooth fusion bead and the combination of micro beam spot and high-speed laser scanning made it possible to obtain good overlap welding of ultra-thin stainless steel sheets. Conclusion: A faster and high quality welding could be achieved by using a single-mode fiber laser with micro-beam and high-speed scanning.

  5. 超快速退火下超低碳钢的再结晶行为研究%RECRYSTALLIZATION OF ULTRA-LOW CARBON STEEL SHEET AFTER ULTRA-RAPID ANNEALING

    Institute of Scientific and Technical Information of China (English)

    侯自勇; 许云波; 吴迪

    2012-01-01

    对2种冷轧超低碳钢(Nb+Ti-IF钢和高Nb-IF钢)进行了再结晶退火实验,对比研究了2种钢在超快速退火(加热速率约为300℃/s)下的再结晶组织和织构特征.结果表明,在超快速退火工艺下,含C和Nb量较高的Nb-IF钢再结晶平均晶粒尺寸与普通退火工艺下无明显差别(均为(11.0±0.3)μm),再结晶织构峰值{223}的取向密度由普通退火工艺下的23.9降低到18.0,且织构类型分散.分析表明,较高的C和Nb含量在超快速退火工艺下推迟再结晶的发生,提高再结晶温度,增加了其非γ取向形核所占比率,恶化//ND取向织构,是其织构强度减弱的原因.在超快速退火工艺下,再结晶平均晶粒尺寸是否细化是高形核密度、极短的长大时间的晶粒细化效应与高晶界迁移速率的晶粒粗化效应相互竞争的结果,极大变形量和细晶作用产生的高形核密度造成形核点饱和,降低了超快速退火相对于普通退火工艺的晶粒细化效应,是晶粒细化不明显的主要因素.%A new annealing technology has been developed in order to conduct fast steel annealing. The microstructure and texture of the Nb+Ti stabilized interstitial-free (IF) steel and high Nb-IF steel highly cold deformed to a reduction of 94.2% after ultra-rapid annealing (URA) process with heating rates approximately 300 ℃/s were characterized by means of OM, TEM, EBSD and XRD. The experimental results indicate that the recrystallization process is significantly accelerated and the finish recrystallization temperature is increased after URA. Moreover, the fully recrystallization can be obtained in as short as about 0.41 s, compared with about 4 s in the conventional annealing (CA) process with heating rates approximately 20° C/s. In the fully recrystallized condition, the grain size and intensity of {445}(231) fiber in the Nb+Ti-IF steel, about 11.2 μm and 15.6, can be observed in one URA cycle, respectively. However, the grain size and

  6. Effect of Controlled Hot Rolling Parameters on Microstructure of a Nb-Microalloyed Steel Sheet

    International Nuclear Information System (INIS)

    The design of controlled rolling process of microalloyed steel sheets is affected by several factors. In this investigation, effect of the reheating, finishing and coiling temperatures of rolling, which are considered as the most effective parameters on microstructure of hot rolled products has been studied. For this purpose, seven different reheating temperatures between 1000 to 1300 deg. C with 50 deg. C increments, three different finishing temperatures of 950, 900 and 850 deg. C below the non-recrystallization temperature and one temperature of 800 deg. C in the inter critical range and four different coiling temperatures of 550, 600, 650 and 700 deg. C were chosen. By soaking the specimens in furnace, the grain coarsening temperature (Tgc) is obtained about 1250 deg. C. Hence, for these kinds of steels, the reheating temperature 1200 to 1250 deg. C is recommended. Moreover, it is observed that decreasing the coiling and finishing temperatures causes more grain refinement of microstructure and the morphology is changed from polygonal ferrite to acicular one. Findings of this research provide a good connection among reheating, finishing and coiling temperatures and microstructural features of Nb-microalloyed steel sheets.

  7. Effect of material flow on joint strength in activation spot joining of Al alloy and steel sheets

    Science.gov (United States)

    Watanabe, Goro; Yogo, Yasuhiro; Takao, Hisaaki

    2014-08-01

    A new joining method for dissimilar metal sheets was developed where a rotated consumable rod of Al alloy is pressed onto an Al alloy sheet at the part overlapped with a mild steel sheet. The metal flow in the joining region is increased by the through-hole in the Al sheet and consumable Al rod. The rod creates the joint interface and pads out of the thinly joined parts through pressing. This produces a higher joint strength than that of conventional friction stir spot welding. Measurements of the joint interface showed the presence of a 5-10 nm thick amorphous layer consisting of Al and Mg oxides.

  8. Microwave conductance properties of aligned multiwall carbon nanotube textile sheets

    Science.gov (United States)

    Brown, Brian L.; Martinez, Patricia; Zakhidov, Anvar A.; Shaner, Eric A.; Lee, Mark

    2015-07-01

    Understanding the conductance properties of multi-walled carbon nanotube (MWNT) textile sheets in the microwave regime is essential for their potential use in high-speed and high-frequency applications. To expand current knowledge, complex high-frequency conductance measurements from 0.01 to 50 GHz and across temperatures from 4.2 K to 300 K and magnetic fields up to 2 T were made on textile sheets of highly aligned MWNTs with strand alignment oriented both parallel and perpendicular to the microwave electric field polarization. Sheets were drawn from 329 and 520 μm high MWNT forests that resulted in different DC resistance anisotropy. For all samples, the microwave conductance can be modeled approximately by a shunt capacitance in parallel with a frequency-independent conductance, but with no inductive contribution. This is consistent with diffusive Drude conduction as the primary transport mechanism up to 50 GHz. Further, it is found that the microwave conductance is essentially independent of both temperature and magnetic field.

  9. The influence of compressive stress applied by hard coatings on the power loss of grain oriented electrical steel sheet

    International Nuclear Information System (INIS)

    To reduce the core loss of electrical steel the vacuum arc ion plating technique has been used to deposit titanium nitride (TiN) layers on highly grain oriented electrical steel sheets. The layer thickness, the stresses of layers and coated sheets and the achieved reduction in core losses have been measured as functions of coating duration and applied bias voltage. Well adhered layers with high compressive stress up to 6.8 GPa have been produced. With increasing bias voltage the layer thickness decreases and the intrinsic stress of the layers increase. A further increase of bias voltage leads to a drop in stress due to thermal relaxation. In general, the tensile stress of the coated sheets rises with increasing layer thickness while the core loss of the coated material decreases with increasing tensile stress of the steel sheet and increasing bias voltage. The highest reduction of core loss has been found to be 28% (from P1.7=0.86 W/kg for commercially coated HGO electrical steel sheet with glass film to 0.62 W/kg for TiN coated material) and is due to the reduction of excess loss only. - Highlights: → Power loss of HGO electrical steel can be significantly reduced by tensile stress. → Tensile stress can be applied by hard coatings showing compressive stress like TiN. → The power loss can be decreased by 28%. → The reduction in loss is mainly due to the decrease of excess loss.

  10. Fabrication of Gd Containing Duplex Stainless Steel Sheet for Neutron Absorbing Structural Materials

    Energy Technology Data Exchange (ETDEWEB)

    Choi, Yong [Dankook Univ., Yongin (Korea, Republic of); Moon, Byung M. [KITECH, Incheon (Korea, Republic of); Sohn, Dongseong [UNIST, Ulsan (Korea, Republic of)

    2013-10-15

    A duplex stainless steel sheet with 1 wt.% gadolinium was fabricated for a neutron absorbing material with high strength, excellent corrosion resistance, and low cost as well as high neutron absorption capability. The microstructure of the as-cast specimen has typical duplex phases including 31% ferrite and 69% austenite. Main alloy elements like chromium (Cr), nickel (Ni), and gadolinium (Gd) are relatively uniformly distributed in the matrix. Gadolinium rich precipitates were present in the grains and at the grain boundaries. The solution treatment at 1070 .deg. C for 50 minutes followed by the hot-rolling above 950 .deg. C after keeping the sheet at 1200 .deg. C for 1.5 hours are important points of the optimum condition to produce a 6 mm-thick plate without cracking.

  11. Compatibility studies on carbon steel and Monel-400 in steam generator cleaning formulations

    International Nuclear Information System (INIS)

    EDTA based Steam Generator (SG) cleaning formulations are being used worldwide to remove the sludge accumulated on tubes, tube sheets and the baffle plates of the tubes in steam generators. In early Indian PHWRs, SG shells are made up of carbon steel and the tubes are made of Monel-400. Corrosion compatibility of carbon steel and Monel-400 in SG cleaning formulations were evaluated so as to assess the suitability of these formulations for cleaning the steam generators. SG cleaning iron formulation contains 10% EDTA at pH 6 (pH additive NH3) along with 1% hydrazine. These experiments were carried out at 95 degC under inert condition. The SG cleaning copper formulation consists of 5% EDTA at pH 9.5 (pH adjusted by EDA) and 2% hydrogen peroxide. These experiments were conducted at room temperature. Further, experiments were carried out to study the effect of oxygen, the effect of pH additives namely NH3, EDA and NaOH, effect of presence of Fe3+ ions, effect of roughening of the surface on corrosion rate of carbon steel. The role of hydrazine and effect of decomposed products of EDTA on corrosion of carbon steel were also studied. Elaborate study was done on specimens that were prepared by cold-rolling and hot-rolling. Inhibitors like Rodine-92B and some non-sulphur inhibitors such as 1,2,3 benzotriazole, hexynols etc. were tested to determine their inhibition efficiency on corrosion of carbon steel. Microscopic observations on the exposed specimens were done to observe any localised attack. (author)

  12. Twin structure of the lath martensite in low carbon steel

    Directory of Open Access Journals (Sweden)

    Pan Zhang

    2016-04-01

    Full Text Available It has been well accepted that the martensites in quenched carbon steels exhibit two typical morphologies which are closely dependent on the carbon content, i.e. lath martensite in low carbon steels and lenticular martensite in high carbon steels. Based on conventional belief, the lath martensites in low carbon steels are with high density dislocations as the substructure, in contrast to twin substructure in lenticular high carbon martensite. In the present work, an intensive transmission electron microscopy investigation was made to characterize the microstructures of the lath martensite in a low carbon steel of 0.2 wt%C. It was found that lots of lath martensites consist of twin as their substructure, rather than high density dislocations. In addition, nanoscale precipitates cohering with ferrite matrix were found at the twin interfaces. The orientation relationships between the precipitates and the ferrite matrix are in good agreement with that of primitive hexagonal ω phase in titanium alloys and other bcc metals or alloys.

  13. Microstructural, Structural, and Thermal Characterization of Annealed Carbon Steels

    Science.gov (United States)

    Lara-Guevara, A.; Ortiz-Echeverri, C. J.; Rojas-Rodriguez, I.; Mosquera-Mosquera, J. C.; Ariza-Calderón, H.; Ayala-Garcia, I.; Rodriguez-García, M. E.

    2016-10-01

    As is well known, the metallurgical microstructure of carbon steel is formed by ferrite and pearlite after the annealing heat treatment. When the cooling rate increases, the diffusive process is interrupted causing a change in the metallurgical microstructure which will affect steel properties. The aim of this work was to study thermal, structural, and microstructural properties of annealed carbon steel samples with four different carbon contents. Crystalline structure and crystalline quality were studied by the X-ray diffraction technique, where the full width at half maximum analysis showed that as the carbon content increased, the crystalline quality decreased. The metallurgical microstructure morphology was studied by scanning electron microscopy. The thermal diffusivity and the heat capacity were determined by the photoacoustic technique and by the thermal relaxation method, respectively. The thermal diffusivity and the thermal conductivity decreased as the carbon content increased. The amplitude signal of photothermal radiometry increased as the carbon content increased, while the phase signal of photothermal radiometry did not show significant differences among studied carbon steel types. The photoacoustic technique represents an important alternative in the steel characterization field.

  14. Twin structure of the lath martensite in low carbon steel

    Institute of Scientific and Technical Information of China (English)

    Pan Zhang; Yulin Chen; Wenlong Xiao; Dehai Ping; Xinqing Zhao

    2016-01-01

    It has been well accepted that the martensites in quenched carbon steels exhibit two typical morphol-ogies which are closely dependent on the carbon content, i.e. lath martensite in low carbon steels and lenticular martensite in high carbon steels. Based on conventional belief, the lath martensites in low carbon steels are with high density dislocations as the substructure, in contrast to twin substructure in lenticular high carbon martensite. In the present work, an intensive transmission electron microscopy investigation was made to characterize the microstructures of the lath martensite in a low carbon steel of 0.2 wt%C. It was found that lots of lath martensites consist of twin as their substructure, rather than high density dislocations. In addition, nanoscale precipitates cohering with ferrite matrix were found at the twin interfaces. The orientation relationships between the precipitates and the ferrite matrix are in good agreement with that of primitive hexagonalωphase in titanium alloys and other bcc metals or alloys.&2016 Chinese Materials Research Society. Production and hosting by Elsevier B.V. This is an open access.

  15. Research on spring-back behavior of high strength steel sheets

    Institute of Scientific and Technical Information of China (English)

    Zhang Junping; Fang Gang; Ma Mingtu; Jin Qingsheng

    2014-01-01

    To investigate the spring-back behavior of dual-phase (DP) steel,V-shape spring-back experiments with different bending angles,relative bending radii and blank holding forces were carried out in this paper. It is concluded that with the increase of V-shape angle or blank holding force,the spring-back of DP steel sheets de-creases;while raising fillet radius of punch,which has the most apparent effects on spring-back,advances spring-back angle. Among DP590,DP780 and DP980,higher strength yields more notable spring-back due to larger elastic deformation. The difference of spring-back among these materials is relevant with the microstruc-ture and mechanical properties. The total elastic deformation approximately equals the ratio of the strength corre-sponding to the applied load to the modulus of elasticity.

  16. Phase analysis of fume during arc weld brazing of steel sheets with protective coatings

    Directory of Open Access Journals (Sweden)

    J. Matusiak

    2016-04-01

    Full Text Available The article presents the results of research of the phase identification and of the quantitative phase analysis of fume generated during Cold Metal Transfer (CMT, ColdArc and Metal Inert Gas / Metal Active Gas (MIG / MAG weld brazing. Investigations were conducted for hot - dip coated steel sheets with zinc (Zn and zinc-iron (Zn - Fe alloy coatings. Arc shielding gases applied during the research-related tests were Ar + O2, Ar + CO2, Ar + H2 and Ar + CO2 + H2 gas mixtures. The analysis of the results covers the influence of the chemical composition of shielding gas on the chemical composition of welding fume.

  17. The Influence of the Loading Rate on the Mechanical Properties of Drawing Steel Sheet

    Directory of Open Access Journals (Sweden)

    Buršák, M.

    2006-01-01

    Full Text Available The paper analyzes the influence of the loading rate in the interval from 1 to 1000 mm/min on the mechanical properties of drawing steel sheet H260LAD with the gauge of 1 mm, used for the manufacture of automotive parts, under tension and bending conditions. It describes the aspects of material characteristics under tension and bending conditions, while bending tests were made on notched specimens (a modified impact bending test. The paper presents knowledge that using a modified notch toughness test it is possible to achieve the pressability (formability characteristics corresponding to dynamic strain rates even under the static loading.

  18. CO2 laser-micro plasma arc hybrid welding for galvanized steel sheets

    Institute of Scientific and Technical Information of China (English)

    C. H. KIM; Y. N. AHN; J. H. KIM

    2011-01-01

    A laser lap welding process for zinc-coated steel has a well-known unsolved problem-porosity formation. The boiling temperature of coated zinc is lower than the melting temperature of the base metal. which is steel. In the autogenous laser welding,the zinc vapor generates from the lapped surfaces expels the molten pool and the expulsion causes numerous weld defects, such as spatters and blow holes on the weld surface and porosity inside the welds. The laser-arc hybrid welding was suggested as an alternative method for the laser lap welding because the arc can preheat or post-heat the weldment according to the arrangement of the laser beam and the arc. CO2 laser-micro plasma hybrid welding was applied to the lap welding of zinc-coated steel with zero-gap.The relationships among the weld quality and process parameters of the laser-arc arrangement, and the laser-arc interspacing distance and arc current were investigated using a full-factorial experimental design. The effect of laser-arc arrangement is dominant because the leading plasma arc partially melts the upper steel sheets and vaporizes or oxidizes the coated zinc on the lapped surfaces.Compared with the result from the laser-TIG hybrid welding, the heat input from arc can be reduced by 40%.

  19. Ultralight anisotropic foams from layered aligned carbon nanotube sheets

    Science.gov (United States)

    Faraji, Shaghayegh; L. Stano, Kelly; Yildiz, Ozkan; Li, Ang; Zhu, Yuntian; Bradford, Philip D.

    2015-10-01

    In this work, we present large scale, ultralight aligned carbon nanotube (CNT) structures which have densities an order of magnitude lower than CNT arrays, have tunable properties and exhibit resiliency after compression. By stacking aligned sheets of carbon nanotubes and then infiltrating with a pyrolytic carbon (PyC), resilient foam-like materials were produced that exhibited complete recovery from 90% compressive strain. With density as low as 3.8 mg cm-3, the foam structure is over 500 times less dense than bulk graphite. Microscopy revealed that PyC coated the junctions among CNTs, and also increased CNT surface roughness. These changes in the morphology explain the transition from inelastic behavior to foam-like recovery of the layered CNT sheet structure. Mechanical and thermal properties of the foams were tuned for different applications through variation of PyC deposition duration while dynamic mechanical analysis showed no change in mechanical properties over a large temperature range. Observation of a large and linear electrical resistance change during compression of the aligned CNT/carbon (ACNT/C) foams makes strain/pressure sensors a relevant application. The foams have high oil absorption capacities, up to 275 times their own weight, which suggests they may be useful in water treatment and oil spill cleanup. Finally, the ACNT/C foam's high porosity, surface area and stability allow for demonstration of the foams as catalyst support structures.In this work, we present large scale, ultralight aligned carbon nanotube (CNT) structures which have densities an order of magnitude lower than CNT arrays, have tunable properties and exhibit resiliency after compression. By stacking aligned sheets of carbon nanotubes and then infiltrating with a pyrolytic carbon (PyC), resilient foam-like materials were produced that exhibited complete recovery from 90% compressive strain. With density as low as 3.8 mg cm-3, the foam structure is over 500 times less dense than

  20. New tribo-systems for sheet metal forming of advanced high strength steels and stainless steels

    DEFF Research Database (Denmark)

    Ceron, Ermanno

    and fulfilling the product specification. This means that galling is one of the first problems occurring in sheet metal forming. The remedy has been so far the application of hazardous lubricant such as chlorinated paraffin oils. The technology in environmentally friendly lubrication is advancing but it faces...... Tribotester was developed. A production process was selected at Grundfos, which is currently running with chlorinated paraffin oil. The process includes a deep drawing and two subsequent re-drawings in a progressive tool. The process was numerically analyzed to investigate the tribological conditions...

  1. Study and numerical analysis on formability of quenching and partitioning steel sheets of auto-body

    Science.gov (United States)

    Hu, Xing; Liu, Yifan; Zhu, Lin

    2013-05-01

    Advanced high strength steel is the basic structure material for lightweight design and safety enhancement for automobile industry. Quenching and partitioning steel is a recently developed kind of low carbon and low alloy material with retained Austenite for the requirements of both high strength and high ductility. This paper focuses on the formability of a hinge pillar for some car under numerical modelling analysis. The results show that QP980 has an equal elongation comparing with DP590. Moreover, the numerical modelling results of QP980 are more sensitive to the selection of yielding equation comparing with DP590.

  2. Strong tough low-carbon bainite structural steels exposed to heat treatment and mechanical working

    International Nuclear Information System (INIS)

    A review of results of studying the mechanical properties and structure of extremely strong construction low-pearlite and pearlite-free steels subjected to thermomechanical processing (TMP) is presented. The development of TMP of low-pearlite and pearlite-free steels has led to creation of steel of the following composition: 0.06% of C; 1.8% of Mn; 0.3% of Mo; 0.05-0.09% of Nb. Depending on the kind of TMP the most important parameters of which are the temperature of the termination of rolling and the total deformation below 900 deg C, transformation in these steels occurs partially or completely in the intermediate domain. The increased density of dislocations of beinite structure affects substantially the increase in the yield limit. High degrees of squeezing at temperatures below 870 deg C promote formation of ferrite nuclei. The laboratory rolling demonstrates that by selecting the conditions of TMP one can control the mechanical properties of a steel. The sheets of 13 mm thick allow to obtain the guaranteed values of the yield limit of 70 kgf/mm2 the transition temperature T50 = -25 deg C, whereas after rolling under different conditions the low-temperature limit of cold shortness is - 125 deg C, and the yield limit - 45 kgf/mm2. As followed from the estimate of numerous industrial experiments, with sheets 20 mm thick in hot-rolled state one can obtain the yield limit no less than 50 kgf/mm2. On rolling mills that make possible to produce large deformation at low temperature these values can be increased. For instance, with sheets 30 mm thick one can obtain the yield limit of 56 kgf/mm2 and the transition temperature of - 60 deg C. The dependence of the yield limit on the holding time in steel tempering is given. The steel possesses a considerable reserve of the increase of strength due to dispersion hardening, which after tempering at 600-625 deg C constitutes 8-12 kgf/mm2. Because of low carbon content, this steel is characterized by good weldability

  3. Martensite Formation in Partially and Fully Austenitic Plain Carbon Steels

    NARCIS (Netherlands)

    Van Bohemen, S.M.C.; Sietsma, J.

    2009-01-01

    The progress of martensite formation in plain carbon steels Fe-0.46C, Fe-0.66C, and Fe-0.80C has been investigated by dilatometry. It is demonstrated that carbon enrichment of the remaining austenite due to intercritical annealing of Fe-0.46C and Fe-0.66C does not only depress the start temperature

  4. Medium carbon steel deep drawing: A study on the evolution of mechanical properties, texture and simulations, from cold rolling to the end product

    Energy Technology Data Exchange (ETDEWEB)

    Plaut, Ronald L. [University of Sao Paulo, Sao Paulo (Brazil)], E-mail: rlplaut@usp.br; Padilha, Angelo F. [University of Sao Paulo, Sao Paulo (Brazil); Lima, N.B. [IPEN-CNEN/SP, Sao Paulo (Brazil); Herrera, Clara [Max-Planck-Institut fuer Eisenforschung (Germany); Filho, Antenor Ferreira [Industrial Director, Brasmetal Waelzholz S/A, Diadema (Brazil); Yoshimura, Leandro H. [CCS Consulting, Sao Paulo (Brazil)

    2009-01-15

    Medium carbon steels are mostly used for simple applications; nevertheless new applications have been developed for which good sheet formability is required. This class of steels has an inherent low formability. A medium carbon hot rolled SAE 1050 steel has been selected for this study. It has been cold rolled with reductions in the 7-80% range. Samples have been used to assess the cold work hardening curve. For samples with a 50 and 80% thickness reduction, an annealing heat treatment has been performed to obtain recrystallization. The material has been characterized in the 'as received', cold rolled and annealed conditions, using several methods: optical microscopy, X-ray diffraction (texture), Vickers hardness and tensile testing. The 50% cold rolled and recrystallized material has been further studied in terms of sheet metal formability and texture evolution during the actual stamping of a steel toecap that has been used to validate the finite element simulations.

  5. 75 FR 65453 - Certain Hot-Rolled Flat-Rolled Carbon Quality Steel Flat Products From Brazil: Notice of...

    Science.gov (United States)

    2010-10-25

    ...)) steels, high strength low alloy (HSLA) steels, and the substrate for motor lamination steels. IF steels... niobium added to stabilize carbon and nitrogen elements. HSLA steels are recognized as steels with micro...-Rolled Flat-Rolled Carbon Quality Steel Products From Brazil, 64 FR 38756, 38759 (July 19, 1999). On...

  6. Nanoscale analysis of surface oxides on ZnMgAl hot-dip-coated steel sheets.

    Science.gov (United States)

    Arndt, M; Duchoslav, J; Itani, H; Hesser, G; Riener, C K; Angeli, G; Preis, K; Stifter, D; Hingerl, K

    2012-05-01

    In this work, the first few nanometres of the surface of ZnMgAl hot-dip-galvanised steel sheets were analysed by scanning Auger electron spectroscopy, angle-resolved X-ray photoelectron spectroscopy and atomic force microscopy. Although the ZnMgAl coating itself is exhibiting a complex micro-structure composed of several different phases, it is shown that the topmost surface is covered by a smooth, homogeneous oxide layer consisting of a mixture of magnesium oxide and aluminium oxide, exhibiting a higher amount of magnesium than aluminium and a total film thickness of 4.5 to 5 nm. Especially by the combined analytical approach of surface-sensitive methods, it is directly demonstrated for the first time that within surface imprints--created by industrial skin rolling of the steel sheet which ensures a smooth surface appearance as well as reduced yield-point phenomenon--the original, smooth oxide layer is partly removed and that a layer of native oxides, exactly corresponding to the chemical structure of the underlying metal phases, is formed. PMID:22086398

  7. Experimental and finite element analysis for fracture of coating layer of galvannealed steel sheet

    Institute of Scientific and Technical Information of China (English)

    S. I. KIM; J. U. HER; Y. C. JANG; Y. LEE

    2011-01-01

    Mechanical properties of galvannealed (GA) steel sheet used for automotive exposed panel and predicted failure phenomenon of its coating layer were evaluated using finite element method. V-bending test was performed to understand better the fracture of coating layer of GA steel sheet during plastic deformation. Yield strength of the coating layer was calculated by using a relative difference between hardness of coating layer measured from the nano-indentation test and that of substrate. To measure shearing strength at the interface between substrate and coating layer, shearing test with two specimens attached by an adhesive was carried out. Using the mechanical properties measured, a series of finite element analyses coupled with a failure model was performed. Results reveal that the fracture of coating layer occurs in an irregular manner at the region where compressive deformation is dominant. Meanwhile, a series of vertical cracks perpendicular to material surface are observed at the tensile stressed-region. It is found that 0.26-0.28 of local equivalent plastic strain exists at the coating and substrate at the beginning of failure. The fracture of coating layer depends on ductility of the coating layer considerably as well.

  8. EVALUATION OF NATURAL FREQUENCY AND DAMPING OF PROFILED STEEL SHEET DRY BOARD COMPOSITE PANEL

    Directory of Open Access Journals (Sweden)

    W.H. WAN BADARUZZAMAN

    2011-12-01

    Full Text Available This paper evaluates the natural frequency and damping coefficient of Profiled Steel Sheet Dry Board (PSSDB composite flooring panel system. The PSSDB composite flooring panel consists of dry board attached to the top surface of profiled steel sheet by self-drilling and self-tapping screws. This PSSDB composite panel has been used successfully as flooring system in few construction projects within Malaysia. As a lightweight flooring system, human induced vibration is becoming increasingly vital serviceability and safety issues for such panel when it is covering relatively longer span or area. Therefore, it is important to evaluate the factors affecting the serviceability performance and hence, to consider the effects of vibration in building such flooring system. This research is focused mainly on the fundamental frequency and damping coefficient of such floor panel. The influence of span length, board thickness, and connectors spacing on fundamental frequency are evaluated. It is shown that for the panels considered in this paper; up to the span length of 3.5 m the fundamental frequency is above the limiting minimum value of 8Hz and hence, it can be concluded that such composite floor panel with practical span length will be comfortable to the occupants of building in terms of human induced vibration.

  9. Analysis on the deformation and fracture behavior of carbon steel by in situ tensile test

    Institute of Scientific and Technical Information of China (English)

    Fan Li; Haibo Huang

    2006-01-01

    The deformation and fracture behaviors of low-carbon steel, medium-carbon steel, and high-carbon steel were studied on internal microstructure using the scanning electron microscopy in situ tensile test. The microstructure mechanism of their deformation and fracture behavior was analyzed. The results show that the deformation and fracture behavior of low-carbon steel depends on the grain size of ferrite, the deformation and fracture behavior of medium-carbon steel depends on the size of ferrite grain and pearlite lump,and the deformation and fracture behavior of high-carbon steel depends on the size of pearlite lump and the pearlitic interlamellar spacing.

  10. 78 FR 42039 - Certain Hot-Rolled Carbon Steel Flat Products From the People's Republic of China: Preliminary...

    Science.gov (United States)

    2013-07-15

    ... (``HSLA'') steels, and the substrate for motor lamination steels. IF steels are recognized as low carbon... columbium), or both, added to stabilize carbon and nitrogen elements. HSLA steels are recognized as steels... Carbon Steel Flat Products from the People's Republic of China, 66 FR 59561 (November 29, 2001)....

  11. Elastic Properties of Cold-Rolled and Annealed Sheets of Phosphorus Steel Having High Normal Plastic anisotropy

    OpenAIRE

    Hu, Hsun

    1980-01-01

    The elastic properties of as-cold-rolled and of the subsequently annealed sheets of a phosphorus steel having high normal plastic anisotropy and low planar plastic anisotropy have been calculated according to the averaging procedures of Voigt, Reuss, and Hill incorporated with texture-weighting functions. The calculated values of Young's modulus in the various directtions lying in the plane of the sheet were compared with those determined experimentally by ultrasonic measurements. Results ind...

  12. 48 CFR 252.225-7030 - Restriction on Acquisition of Carbon, Alloy, and Armor Steel Plate.

    Science.gov (United States)

    2010-10-01

    ... of Carbon, Alloy, and Armor Steel Plate. 252.225-7030 Section 252.225-7030 Federal Acquisition... Acquisition of Carbon, Alloy, and Armor Steel Plate. As prescribed in 225.7011-3, use the following clause: Restriction on Acquisition of Carbon, Alloy, and Armor Steel Plate (DEC 2006) (a) Carbon, alloy, and...

  13. Laser ignition of bulk 1018 carbon steel in pure oxygen

    Science.gov (United States)

    Nguyen, K.; Branch, M. C.

    1986-01-01

    Experiments were undertaken to study the ignition characteristics of bulk 1018 carbon steel in a pure oxygen environment. Cylindrical 1018 carbon steel specimens 5 mm in diameter and 5 mm high were ignited by a focused CW CO2 laser beam in a cool, static, pure oxygen environment at oxygen pressures ranging from 0.103 to 6.895 MPa. A two-color pyrometer was designed and used to measure the ignition temperatures of the specimens. The temperature history of a spot approximately 0.5 mm in diameter located at the center of the specimen top surface was recorded with a maximum time resolution of 25 microsec, and with an accuracy of a few percent. Ignition temperature of bulk 1018 carbon steel was identified from the temperature history curve with the aid of the light intensity curve. Results show that 1018 carbon steel specimens ignite at temperatures between 1388 and 1450 K, which are below the melting range of the alloy (1662-1685 K). The ignition temperature of 1018 carbon steel is mildly dependent on oxygen pressure over the range of oxygen pressure investigated in this study.

  14. Ultrafine-grained low carbon steels by severe plastic deformation

    Directory of Open Access Journals (Sweden)

    S. Dobatkin

    2008-07-01

    Full Text Available The structure and properties of 0,14% C and 0,1% C - B low-carbon steels taken in two initial states, martensitic and ferritic-pearlitic, were studied after cold equal-channel angular (ECA pressing. ECA pressing leads to the formation of only partially submicrocrystalline structure with a grain size of 150 – 300 nm, depending on the steel alloying and initial state. The finest structure with the elements of 190 nm in size is obtained in the 0,1% C - B steel microalloyed with boron. The strength of the 0,1% C - B steel after cold ECA pressing (Rm = 805-1235 MPa meets the specifications of fasteners of the R80 - R120 strength grade. The strength of the deformed 0,14% C steel is close to the R80 strength grade.

  15. In situ 3D monitoring of corrosion on carbon steel and ferritic stainless steel embedded in cement paste

    KAUST Repository

    Itty, Pierre-Adrien

    2014-06-01

    In a X-ray microcomputed tomography study, active corrosion was induced by galvanostatically corroding steel embedded in cement paste. The results give insight into corrosion product build up, crack formation, leaching of products into the cracks and voids, and differences in morphology of corrosion attack in the case of carbon steel or stainless steel reinforcement. Carbon steel was homogeneously etched away with a homogeneous layer of corrosion products forming at the steel/cement paste interface. For ferritic stainless steel, pits were forming, concentrating the corrosion products locally, which led to more extensive damage on the cement paste cover. © 2014 Elsevier Ltd.

  16. The anaerobic corrosion of carbon steel in concrete

    International Nuclear Information System (INIS)

    This is the final report of a 2 year programme aimed at (1) determining the rate of anaerobic corrosion of steel in concrete, (2) investigating the nature of the corrosion products formed on carbon steel embedded in cementitious material under anaerobic conditions and (3) evaluating the effect of hydrogen over-pressures on the rate of anaerobic corrosion. All experiments have been carried out at temperatures in the range 20-300C, ie ambient conditions. 4 refs.; 19 figs.; 6 tabs

  17. MICROBIAL CORROSION OF MILD AND MEDIUM CARBON STEELS

    OpenAIRE

    J. E.O. OVRI; S. I. OKEAHIALAM; O. O. ONYEMAOBI

    2013-01-01

    The role of bacteria in the corrosion of mild and medium carbon steels is reported. The steels were exposed to anaerobic and aerobic, and fresh water (control) environments. The corrosion rates were evaluated at intervals of seven days for a period of 42 days using weight loss and electrochemical methods. The corroded specimens were visually examined and majorities were found to have undergone general corrosion in the three environments (aerobic, anaerobic, and fresh water)....

  18. Development and processing of low carbon bainitic steels

    OpenAIRE

    Suikkanen, P. (Pasi)

    2009-01-01

    Abstract The aim of this work was to study systematically the effects of composition and processing on austenite grain growth and static recrystallization (SRX) kinetics, austenite decomposition under controlled cooling as well as microstructures, mechanical properties and weldability of hot rolled low carbon bainitic (LCB) steels. The results showed that the coarsening of austenite grain structure is influenced by the chemical composition. Steels with Nb-Ti alloying exhibited fine and uni...

  19. Modeling and computation of the three-roller bending process of steel sheets

    Energy Technology Data Exchange (ETDEWEB)

    Ktari, Ahmed; Antar, Zied; Haddar, Nader; Elleuch, Khaled [Unite de Recherche de Chimie Industrielle et Materiaux, ENIS, Tunisie (Turkey)

    2012-01-15

    Sheet metal bending processes are some of the most commonly used industrial manufacturing operations. The development and optimization of these processes are time consuming and costly. Therefore, finite element simulations may aid the design and quality assurance of sheet metal products. In the present study, a commercial finite element package was used to analyze the three-roller bending of a steel sheet. A two-dimensional finite element model of this process was built under the ABAQUS/Explicit environment based on the solution of several key techniques, such as contact boundary condition treatment, material property definition, meshing technique, and so on. Maps with desired curvature radii were established by varying the distance between the two bottom rollers and the position of the upper one. The developed maps made the rolling process easier and less time consuming. An industrial experiment using optimized numerical results was carried out to validate the numerical model. Residual stress and equivalent plastic strain distributions were also studied. The numerical spring back phenomenon was compared with analytical results.

  20. Monitoring and phenomena observation during YAG laser lap welding of Zn-coated steel sheets

    Institute of Scientific and Technical Information of China (English)

    Seiji Katayama; Masami Mizutani; Taishi Tarui; Kiyokazu Mori

    2004-01-01

    A study was performed with the objectives of understanding lap welding phenomena of Zn-coated steels with a Nd:YAG laser as well as obtaining a fundamental knowledge of monitoring signals for the formation judgment of sound or bad weld beads.The behavior of a molten pool and a reflected beam was simultaneously observed through a high-speed video together with the monitoring of reflected beam intensity.The effect of a gap between sheets on porosity formation and bead appearances was confirmed,and characteristic monitoring signals were obtained according to the gaps.In the case of no gap,spatters were frequently generated,and a reflected beam was fluctuated intensively at low frequencies.On the other hand,in welding sheets with a wide gap,lap welds were not produced and the high frequency signals of a reflected beam were detected.Moreover,sound welds were produced in the sheets with a proper gap,and a moderate reflected beam was monitored.From these results,it was found that monitoring of a reflected beam was beneficial to the judgment of sound,under-filled or incomplete lap welds.

  1. ESTIMATION OF IRREVERSIBLE DAMAGEABILITY AT FATIGUE OF CARBON STEEL

    Directory of Open Access Journals (Sweden)

    I. O. Vakulenko

    2014-04-01

    Full Text Available Purpose. Damageability estimation of carbon steel in the conditions of cyclic loading. Methodology. The steel fragments of railway wheel rim and rail head served as material for research with chemical composition 0.65 % С, 0.67 % Mn, 0.3 % Si, 0.027 % P, 0.028 % S и 0.7 % C, 0.82 % Mn, 0.56 % Si, 0.025 % P, 0.029 % S accordingly. The microstructure of tested steels corresponded to the state of metal after a hot plastic deformation. The fatigue research was conducted in the conditions of symmetric bend using the proof-of-concept machine of type «Saturn-10». Full Wohler diagrams and the lines corresponding to forming of sub-and micro cracks were constructed. The distribution analysis of internal stresses in the metal under cyclic loading was carried out using the microhardness tester of PMT-3 type.Findings. On the basis of fatigue curves for high-carbon steels analysis the positions of borders dividing the areas of convertible and irreversible damages were determined. The article shows that with the growth of carbon concentration in the steel at invariability of the structural state an increase of fatigue limit is observed. At the same time the acceleration of processes, which determine transition terms from the stage of forming of submicrocracks to the microcracks occurs. The research of microhardness distribution in the metal after destruction confirmed the nature of carbon amount influence on the carbon steel characteristics. Originality. Regardless on the stages of breakdown site forming the carbon steels behavior at a fatigue is determined by the ration between the processes of strengthening and softening. At a cyclic loading the heterogeneity of internal stresses distribution decreases with the increase of distance from the destruction surface. Analysis of metal internal restructuring processes at fatigue loading made it possible to determine that at the stages prior to incubation period in the metal microvolumes the cells are already

  2. Increasing corrosion resistance of carbon steels by surface laser cladding

    Science.gov (United States)

    Polsky, V. I.; Yakushin, V. L.; Dzhumaev, P. S.; Petrovsky, V. N.; Safonov, D. V.

    2016-04-01

    This paper presents results of investigation of the microstructure, elemental composition and corrosion resistance of the samples of low-alloy steel widely used in the engineering, after the application of laser cladding. The level of corrosion damage and the corrosion mechanism of cladded steel samples were established. The corrosion rate and installed discharge observed at the total destruction of cladding were obtained. The regularities of structure formation in the application of different powder compositions were obtained. The optimal powder composition that prevents corrosion of samples of low-carbon low-alloy steel was established.

  3. Microstructure and formability of ZnNi alloy electrodeposited sheet steel

    Energy Technology Data Exchange (ETDEWEB)

    Lin, C.S.; Lee, H.B.; Hsieh, S.H.

    2000-02-01

    ZnNi alloy electrodeposited sheet steels were made from a chloride bath using a high-speed flow cell. A Ni-rich flash coating was deposited first, upon which the ZnNi coating, with Ni contents ranging from 8 to 16 wt pct, was subsequently electrodeposited. It is demonstrated that the Ni content of the coating affects the forming properties and microstructure of the ZnNi coatings. The hardness of the ZnNi coating increased with Ni content, leading to poor formability and inferior adhesion of the coated steels, as evident from the large amount of coating loss during swift cupping and coating peel-off during low-temperature adhesion tests. On the other hand, the friction force between the coated steel and cupping die decreased with increasing Ni content. At low Ni contents of 8 wt pct, the coating had a porous equiaxed grain structure. As the Ni content increased, the coating surface changed to dense faceted morphologies. A pyramid morphology was observed for 16 wt pct ZnNi coatings. An X-ray diffraction (XRD) analysis showed that all coatings containing up to 16 wt pct Ni contained only {gamma} phase. Transmission electron microscopy (TEM) observations showed the 8 wt pct Ni coating to have a fine-grained structure, which changed to a columnar structure at 16 wt pct Ni. The formation of the columnar structure is explained by the smaller amount of hydrogen discharge as the bath Ni ion concentration increased.

  4. MICROBIAL CORROSION OF MILD AND MEDIUM CARBON STEELS

    Directory of Open Access Journals (Sweden)

    J. E. O. OVRI

    2013-10-01

    Full Text Available The role of bacteria in the corrosion of mild and medium carbon steels is reported. The steels were exposed to anaerobic and aerobic, and fresh water (control environments. The corrosion rates were evaluated at intervals of seven days for a period of 42 days using weight loss and electrochemical methods. The corroded specimens were visually examined and majorities were found to have undergone general corrosion in the three environments (aerobic, anaerobic, and fresh water. The mild steel was found to corrode more than the medium carbon steel in anaerobic environment-mild steel: 6.43×10-4 mpy and -0.93 mV, due to limited available oxygen whilst it had -0.89 mV in aerobic and -0.77 mV in the fresh water. The medium carbon steel had -5.30×10-4 mpy and -0.91 mV in anaerobic: -0.84mV in aerobic and -0.74mV in freshwater.

  5. Austenite Recrystallization and Controlled Rolling of Low Carbon Steels

    Institute of Scientific and Technical Information of China (English)

    DU Lin-xiu; ZHANG Zhong-ping; SHE Guang-fu; LIU Xiang-hua; WANG Guo-dong

    2006-01-01

    The dynamic recrystallization and static recrystallization in a low carbon steel were investigated through single-pass and double-pass experiments. The results indicate that as the deformation temperature increases and the strain rate decreases, the shape of the stress-strain curve is changed from dynamic recovery shape to dynamic recrystallization shape. The austenite could not recrystallize within a few seconds after deformation at temperature below 900 ℃. According to the change in microstructure during deformation, the controlled rolling of low carbon steel can be divided into four stages: dynamic recrystallization, dynamic recovery, strain-induced ferrite transformation, and rolling in two-phase region. According to the microstructure after deformation, the controlled rolling of low carbon steel can be divided into five regions: non-recrystallized austenite, partly-recrystallized austenite, fully-recrystallized austenite, austenite to ferrite transformation, and dual phase.

  6. Initial Atmospheric Corrosion of Carbon Steel in Industrial Environment

    Science.gov (United States)

    Han, Wei; Pan, Chen; Wang, Zhenyao; Yu, Guocai

    2015-02-01

    The initial corrosion behavior of carbon steel subjected to Shenyang industrial atmosphere has been investigated by weight-loss measurement, scanning electron microscopy observation, x-ray diffraction, auger electron spectroscopy, and electron probe microanalysis. The experimental results reveal that the corrosion kinetics of the initial corrosion of carbon steel in industrial atmosphere follows empirical equation D = At n , and there is a corrosion rate transition from corrosion acceleration to deceleration; the corrosion products are composed of γ-FeOOH, α-FeOOH, Fe3O4, as well as FeS which is related to the existence of sulfate-reducing bacteria in the rust layers. The effect of dust particles on the corrosion evolution of carbon steel has also been discussed.

  7. Metal magnetic memory signals from surface of low-carbon steel and low-carbon alloyed steel

    Institute of Scientific and Technical Information of China (English)

    DONG Li-hong; XU Bin-shi; DONG Shi-yun; YE Ming-hui; CHEN Qun-zhi; WANG Dan; YIN Da-wei

    2007-01-01

    In order to investigate the regularity of metal magnetic signals of ferromagnetic materials under the effect of applied load, the static tensile test of Q235 steel and 18CrNiWA steel plate specimens were conducted and metal magnetic memory signals of specimens were measured during the test process.The influencing factors of metal magnetic memory signals and the relationship between axial appliedload and signals were analyzed. The fracture and microstructure of the specimens were observed.The results show that the magnetic signals corresponding to the measured points change linearly approximately with increasing axial load.The microstructure of Q235 steel is ferrite and perlite, whereas that of l8CrNiWA steel is bainite and low-carbon martensite.The fracture of these two kinds of specimens is ductile rupture;carbon content of specimen materials and dislocation glide give much contribution to the characterisffcs of magnetic curves.

  8. 76 FR 78882 - Carbon and Certain Alloy Steel Wire Rod From Mexico: Affirmative Preliminary Determination of...

    Science.gov (United States)

    2011-12-20

    ... Steel Plate From Canada, 66 FR 7617, 7618 (January 24, 2001)) (Canadian Plate), and accompanying Issued... this order is certain hot-rolled products of carbon steel and alloy steel, in coils, of approximately... International Trade Administration Carbon and Certain Alloy Steel Wire Rod From Mexico: Affirmative...

  9. Trial manufacturing of titanium-carbon steel composite overpack

    Energy Technology Data Exchange (ETDEWEB)

    Honma, Nobuyuki; Chiba, Takahiko; Tanai, Kenji [Japan Nuclear Cycle Development Inst., Waste Management and Fuel Cycle Research Center, Tokai, Ibaraki (Japan)

    1999-11-01

    This paper reports the results of design analysis and trial manufacturing of full-scale titanium-carbon steel composite overpacks. The overpack is one of the key components of the engineered barrier system, hence, it is necessary to confirm the applicability of current technique in their manufacture. The required thickness was calculated according to mechanical resistance analysis, based on models used in current nuclear facilities. The Adequacy of the calculated dimensions was confirmed by finite-element methods. To investigate the necessity of a radiation shielding function of the overpack, the irradiation from vitrified waste has been calculated. As a result, it was shown that shielding on handling and transport equipment is a more reasonable and practical approach than to increase thickness of overpack to attain a self-shielding capability. After the above investigation, trial manufacturing of full-scale model of titanium-carbon steel composite overpack has been carried out. For corrosion-resistant material, ASTM Grade-2 titanium was selected. The titanium layer was bonded individually to a cylindrical shell and fiat cover plates (top and bottom) made of carbon steel. For the cylindrical shell portion, a cylindrically formed titanium layer was fitted to the inner carbon steel vessel by shrinkage. For the flat cover plates (top and bottom), titanium plate material was coated by explosive bonding. Electron beam welding and gas metal arc welding were combined to weld of the cover plates to the body. No significant failure was evident from inspections of the fabrication process, and the applicability of current technology for manufacturing titanium-carbon steel composite overpack was confirmed. Future research and development items regarding titanium-carbon steel composite overpacks are also discussed. (author)

  10. Modeling Corrosion Reactions of Steel in a Dilute Carbonate Solution

    Science.gov (United States)

    Eliyan, Faysal Fayez; Alfantazi, Akram

    2016-02-01

    This research models the corrosion reactions of a high-strength steel in an aerated, dilute, carbonate solution during a single-cycle voltammetry. Based on a previous study (Eliyan et al. in J Mater Eng Perform 24(6):1-8, 2015) and a literature survey, the corrosion reactions of the cathodic reduction, anodic dissolution, and passivation, as well as the interfacial interactions and the chemistry of the corrosion products are illustrated in schematics. The paper provides a visual guide on the corrosion reactions for steel in carbonate solutions based on the available mechanistic details that were reported and are still being investigated in literature.

  11. Volatile corrosion inhibitor film formation on carbon steel surface and its inhibition effect on the atmospheric corrosion of carbon steel

    International Nuclear Information System (INIS)

    A novel volatile corrosion inhibitor (VCI), bis-piperidiniummethyl-urea (BPMU), was developed for temporary protection of carbon steel. Its vapor corrosion inhibition property was evaluated under simulated operational conditions. Electrochemical impedance spectroscopy was applied to study the inhibition effect of BPMU on the corrosion of carbon steel with a thin stimulated atmospheric corrosion water layers. Adsorption of BPMU on carbon steel surfaces was investigated by atomic force microscopy (AFM) and X-ray photoelectron spectroscopy (XPS). The results indicate that BPMU can form a protective film on the metal surface, which protects the metal against further corrosion. The structure of the protective film was suggested as one BPMU molecule chelated with one Fe atom to form a complex with two hexa-rings

  12. Volatile corrosion inhibitor film formation on carbon steel surface and its inhibition effect on the atmospheric corrosion of carbon steel

    Science.gov (United States)

    Zhang, Da-quan; An, Zhong-xun; Pan, Qing-yi; Gao, Li-xin; Zhou, Guo-ding

    2006-11-01

    A novel volatile corrosion inhibitor (VCI), bis-piperidiniummethyl-urea (BPMU), was developed for temporary protection of carbon steel. Its vapor corrosion inhibition property was evaluated under simulated operational conditions. Electrochemical impedance spectroscopy was applied to study the inhibition effect of BPMU on the corrosion of carbon steel with a thin stimulated atmospheric corrosion water layers. Adsorption of BPMU on carbon steel surfaces was investigated by atomic force microscopy (AFM) and X-ray photoelectron spectroscopy (XPS). The results indicate that BPMU can form a protective film on the metal surface, which protects the metal against further corrosion. The structure of the protective film was suggested as one BPMU molecule chelated with one Fe atom to form a complex with two hexa-rings.

  13. 75 FR 81221 - Stainless Steel Sheet and Strip in Coils From Mexico; Preliminary Results of the Five-Year...

    Science.gov (United States)

    2010-12-27

    ... From the Federal Register Online via the Government Publishing Office DEPARTMENT OF COMMERCE International Trade Administration Stainless Steel Sheet and Strip in Coils From Mexico; Preliminary Results of..., International Trade Administration, Department of Commerce. SUMMARY: On June 2, 2010, the Department of...

  14. Dissimilar material lap joints by friction stir welding of steel and titanium sheets: Process modeling

    Science.gov (United States)

    Buffa, Gianluca; Ducato, Antonino; Fratini, Livan

    2013-05-01

    In the paper a continuum based FEM model for Friction Stir Welding of different material lap joint made out of thin stainless steel and titanium sheets is proposed. The simulation campaign was made out using the 3D Lagrangian implicit code DEFORM{trade mark, serif} by means of a rigid-visco-plastic approach. The model, already set up and tuned for FSW process of similar materials and geometrical configurations takes into account the different mechanical and thermal behavior of the two materials and the microstructural evolution of the considered titanium alloy in the same joint. Additionally, it is able to predict temperature, phase, strain and strain rate distributions and evolution at the varying of the main process variables. The phase evolution models take into account only the main phases called Alpha, Beta and Alpha+Baeta so that, at the end of the simulation, the complete phase distribution in the welded zone.

  15. Statistical modeling of laser welding of DP/TRIP steel sheets

    Science.gov (United States)

    Reisgen, U.; Schleser, M.; Mokrov, O.; Ahmed, E.

    2012-02-01

    In this research work, a statistical analysis of the CO 2 laser beam welding of dual phase (DP600)/transformation induced plasticity (TRIP700) steel sheets was done using response surface methodology. The analysis considered the effect of laser power (2-2.2 kW), welding speed (40-50 mm/s) and focus position (-1 to 0 mm) on the heat input, the weld bead geometry, uniaxial tensile strength, formability limited dome height and welding operation cost. The experimental design was based on Box-Behnken design using linear and quadratic polynomial equations for predicting the mathematical models. The results indicate that the proposed models predict the responses adequately within the limits of welding parameters being used and the welding speed is the most significant parameter during the welding process.

  16. Sealable joint steel sheet piling for groundwater control and remediation: Case histories

    Energy Technology Data Exchange (ETDEWEB)

    Smyth, D. [Univ. of Waterloo (Canada); Jowett, R. [Waterloo Barrier Inc., Rockwood, Ontario (Canada); Gamble, M. [C3 Environmental, Breslau, Ontario (Canada)

    1997-12-31

    The Waterloo Barrier{trademark} steel sheet piling (patents pending) incorporates a cavity at each interlocking joint that is flushed clean and injected with sealant after the piles have been driven into the ground to form a vertical cutoff wall. The installation and sealing procedures allow for a high degree of quality assurance and control. Bulk wall hydraulic conductivities of 10{sup -8} to 10{sup -10} cm/sec have been demonstrated at field installations. Recent case histories are presented in which Waterloo Barrier{trademark} cutoff walls are used to prevent off-site migration of contaminated groundwater or soil gases to adjacent property and waterways. Full enclosures to isolate DNAPL source zones or portions of contaminated aquifers for pilot-scale remediation testing will also be described. Monitoring data will be used to demonstrate the effectiveness of the Waterloo Barrier{trademark} in these applications.

  17. Use of a geomembrane steel sheet pile verticle barrier to curtail organic seepage

    Energy Technology Data Exchange (ETDEWEB)

    Guglielmetti, J.L.; Butler, P.B. [DuPont Environmental Remediation Services, Wilmington, DE (United States)

    1997-12-31

    At a Superfund site in Delaware, contaminated groundwater, seeping out of a riverbank, produced a visible sheen on the river. As part of an emergency response action, a geomembrane steel sheet pile vertical barrier system was installed to contain the sheen and contaminated soil and sediments. The response action presented an engineering challenge due to the close proximity manufacturing facilities, steep riverbank slopes, tidal fluctuations, high velocity river flow, and underground and overhead interferences. A unique vertical containment barrier was developed to stabilize the riverbank slope, curtail sheens on the river, and prevent groundwater mounding behind the vertical barrier. In addition, the cost-effective vertical barrier enables natural chemical and biological processes to contain the organic seepage without requiring a groundwater extraction system.

  18. Moessbauer Studies of Corrosion Products Developed in Prohesion Test over Galvanized Steel Sheets

    Energy Technology Data Exchange (ETDEWEB)

    Zapponi, M.; Perez, T. [CINI-Fudetec (Argentina); Ramos, C.; Saragovi, C. [Comision Nacional de Energia Atomica, Centro Atomico Constituyentes (Argentina)

    2003-06-15

    Precoated galvanized steel sheets were submitted to Prohesion test (PT) and to outdoor marine exposure test (OT). The corrosion products were different in both cases. Goethite, lepidocrocite, pyrite and magnetite were found in the Prohesion test samples; the presence of akaganeite cannot be discarded. Surprisingly greigite was detected in these samples, suggesting in addition a located microbiological corrosion process. On the other hand, goethite, lepidocrocite, magnetite, akaganeite and silicates were found in outdoor exposure samples. This study allows the conclusion that in the Prohesion G-85 test the corrosion mechanism is different from that in the marine atmosphere for the analyzed samples and could not be used to predict the performance of this type of outdoor exposed materials.

  19. Draw-Bending Analysis of a Cold Rolled DP980 Steel Sheet

    Science.gov (United States)

    Verma, Rahul K.; Noma, Nobuyasu; Chung, Kwansoo; Kuwabara, Toshihiko

    2011-05-01

    To assess the springback prediction accuracy of the recently proposed model (Verma et. al., 2011), simulations for tension-compression (TC) and draw-bending of a cold rolled DP980 steel sheet (Noma and Kuwabara, 2010b) were performed. Using a rotating die and a specimen specially designed to introduce the uniaxial state of stress during the draw bending test, friction could be neglected and the shape of the yield surface did not play any role in accurate simulations. The effects of incorporating permanent softening and the plastic strain dependent Young's modulus were studied in detail and it was found that the incorporation of permanent softening and the plastic strain dependent Young's modulus both was important for accurate springback prediction.

  20. 78 FR 34340 - Welded Carbon Steel Standard Pipe and Tube Products From Turkey: Preliminary Results of...

    Science.gov (United States)

    2013-06-07

    ... Order; Welded Carbon Steel Standard Pipe and Tube Products from Turkey, 51 FR 17784 (May 15, 1986). The... International Trade Administration Welded Carbon Steel Standard Pipe and Tube Products From Turkey: Preliminary... antidumping duty order on welded carbon steel standard pipe and tube products (welded pipe and tube)...

  1. Atmospheric Corrosion of Painted Galvanized and 55%Al-Zn Steel Sheets: Results of 12 Years of Exposure

    Directory of Open Access Journals (Sweden)

    C. I. Elsner

    2012-01-01

    Full Text Available Zinc or 55%Al-Zn alloy-coated steel sheets, either bare or covered by different painting systems, have been exposed for 12 years to the action of the urban atmosphere at the CIDEPINT station located in La Plata (34° 50′ South, 57° 53′, West, province of Buenos Aires, Argentina. The samples exposed surface was evaluated through periodical visual inspections, standardized adhesion tests, and electrochemical impedance measurements. The ambient variables monitored were average annual rains and temperatures, time of wetness, sulphur and chloride concentration, relative humidity, and speed and direction of the winds. It was found that in this atmosphere, the corrosion resistance of the bare 55% Al-Zn/steel sheets was higher than of the galvanized steel, and the polyurethane painting system was more protective than the alkyd and epoxy ones, which degraded after 6-7 years of exposure.

  2. Corrosion behavior of carbon steels under tuff repository environmental conditions

    International Nuclear Information System (INIS)

    Carbon steels may be used for borehole liners in a potential high-level nuclear waste repository in tuff in Nevada. Borehole liners are needed to facilitate emplacement of the waste packages and to facilitate retrieval of the packages, if required. Corrosion rates of low carbon structural steels AISI 1020 and ASTM A-36 were determined in J-13 well water and in saturated steam at 1000C. Tests were conducted in air-sparged J-13 water to attain more oxidizing conditions representative of irradiated aqueous environments. A limited number of irradiation corrosion and stress corrosion tests were performed. Chromium-molybdenum alloy steels and cast irons were also tested. These materials showed lower general corrosion but were susceptible to stress corrosion cracking when welded. 4 references, 4 tables

  3. Oxidation of ultra low carbon and silicon bearing steels

    Energy Technology Data Exchange (ETDEWEB)

    Suarez, Lucia [CTM - Technologic Centre, Materials Technology Area, Manresa, Barcelona (Spain)], E-mail: lucia.suarez@ctm.com.es; Rodriguez-Calvillo, Pablo [CTM - Technologic Centre, Materials Technology Area, Manresa, Barcelona (Spain)], E-mail: pablo.rodriguez@ctm.com.es; Houbaert, Yvan [Department of Materials Science and Engineering, University of Ghent (Belgium)], E-mail: Yvan.Houbaert@UGent.be; Colas, Rafael [Facultad de Ingenieria Mecanica y Electrica, Universidad Autonoma de Nuevo Leon (Mexico)], E-mail: rcolas@mail.uanl.mx

    2010-06-15

    Oxidation tests were carried out in samples from an ultra low carbon and two silicon bearing steels to determine the distribution and morphology of the oxide species present. The ultra low carbon steel was oxidized for short periods of time within a chamber designed to obtain thin oxide layers by controlling the atmosphere, and for longer times in an electric furnace; the silicon steels were reheated only in the electric furnace. The chamber was constructed to study the behaviour encountered during the short period of time between descaling and rolling in modern continuous mills. It was found that the oxide layers formed on the samples reheated in the electric furnace were made of different oxide species. The specimens treated in the chamber had layers made almost exclusively of wustite. Selected oxide samples were studied by scanning electron microscopy to obtain electron backscattered diffraction patterns, which were used to identify the oxide species in the layer.

  4. Atmospheric corrosion of carbon steel in the prairie regions

    Energy Technology Data Exchange (ETDEWEB)

    Shaw, W.J. [Calgary Univ., AB (Canada). Dept. of Mechanical and Manufacturing Engineering; Andersson, J.I. [Husky Oil Operations Ltd., Calgary, AB (Canada)

    2010-07-01

    A study of atmospheric corrosion and carbon steel located in the prairie regions of Canada was presented. The study considered corrosion behaviour as well as the standards currently used to establish and predict corrosion in atmospheric conditions. The aim of the study was to develop an accurate predictive method of establishing corrosion amounts over time. The controlling parameters for atmospheric corrosion included acidic rainfall; temperature and humidity; time of wetness; and the presence of major contaminants such as sulfur dioxide (SO{sub 2}). The predictive approach involved the study of a protective film of magnetite iron oxide that establishes itself on carbon steel over time. The presence of the film provides increased atmospheric corrosion resistance. An analysis of the atmospheric corrosion of steel tanks at the Hardisty terminal was used to demonstrate the method. 22 refs., 5 tabs., 7 figs.

  5. 76 FR 66901 - Certain Hot-Rolled Carbon Steel Flat Products From the People's Republic of China: Final...

    Science.gov (United States)

    2011-10-28

    ...), or both, added to stabilize carbon and nitrogen elements. HSLA steels are recognized as steels with...'') steels, and the substrate for motor lamination steels. IF steels are recognized as low carbon steels with... Rescind the Review, 76 FR 48143 (August 8, 2011) (``Preliminary Results''). ] DATES: Effective...

  6. 75 FR 4779 - Certain Cut-to-Length Carbon-Quality Steel Plate Products From Italy: Preliminary Results of...

    Science.gov (United States)

    2010-01-29

    ... (HSLA) steels. HSLA steels are recognized as steels with micro-alloying levels of elements such as...-Rolled Flat-Rolled Carbon-Quality Steel Products From Japan, 64 FR 24329 (May 6, 1999). In Nippon Steel... Value: Certain Cut-To-Length Carbon-Quality Steel Plate Products From Italy, 64 FR 41213 (July 29,...

  7. Numerical simulation and experimental investigation of laser dissimilar welding of carbon steel and austenitic stainless steel

    Science.gov (United States)

    Nekouie Esfahani, M. R.; Coupland, J.; Marimuthu, S.

    2015-07-01

    This study reports an experimental and numerical investigation on controlling the microstructure and brittle phase formation during laser dissimilar welding of carbon steel to austenitic stainless steel. The significance of alloying composition and cooling rate were experimentally investigated. The investigation revealed that above a certain specific point energy the material within the melt pool is well mixed and the laser beam position can be used to control the mechanical properties of the joint. The heat-affected zone within the high-carbon steel has significantly higher hardness than the weld area, which severely undermines the weld quality. A sequentially coupled thermo-metallurgical model was developed to investigate various heat-treatment methodology and subsequently control the microstructure of the HAZ. Strategies to control the composition leading to dramatic changes in hardness, microstructure and service performance of the dissimilar laser welded fusion zone are discussed.

  8. Optimization of Friction Welding Process Parameters for Joining Carbon Steel and Stainless Steel%Optimization of Friction Welding Process Parameters for Joining Carbon Steel and Stainless Steel

    Institute of Scientific and Technical Information of China (English)

    R Paventhan; P R Lakshminarayanan; V Balasubramanian

    2012-01-01

    Friction weIding is a solid state joining process used extensively currently owing to its advantages such as low heat input, high production efficiency, ease of manufacture, and environment friendliness. Materials difficult to be welded by fusion welding processes can be successfully welded by friction welding. An attempt was made to develop an empirical relationship to predict the tensile strength of friction welded AISI 1040 grade medium carbon steel and AISI 304 austenitic stainless steel, incorporating the process parameters such as friction pressure, forging pressure, friction time and forging time, which have great influence on strength of the joints. Response surface methodology was applied to optimize the friction welding process parameters to attain maximum tensile strength of the joint. The maximum tensile strength of 543 MPa could be obtained for the joints fabricated under the welding conditions of friction pressure of 90 MPa, forging pressure of 90 MPa, friction time of 6 s and forging time of 6 s.

  9. Microbial corrosion of carbon steel by sulfate-reducing bacteria:

    DEFF Research Database (Denmark)

    Nielsen, Lars Vendelbo; Hilbert, Lisbeth Rischel

    1997-01-01

    Electrochemical measurements (EIS and DC-polarisation curves) have been conducted on carbon steel coupons exposed in SRB-active environments. Results from EIS measurements show that very large interfacial capacities are found in such systems, and consequently high capacitive currents are to be ex...

  10. Carbon distribution in bainitic steel subjected to deformation

    Energy Technology Data Exchange (ETDEWEB)

    Ivanov, Yu. F., E-mail: yufi55@mail.ru [Institute of High Current Electronics SB RAS, Tomsk, 634055 (Russian Federation); National Research Tomsk State University, Tomsk, 634050 (Russian Federation); Nikitina, E. N., E-mail: Nikitina-EN@mail.ru; Gromov, V. E., E-mail: gromov@physics.sibsiu.ru [Siberian State Industrial University, Novokuznetsk, 654007 (Russian Federation)

    2015-10-27

    Analysis of the formation and evolution of carbide phase in medium carbon steel with a bainitic structure during compressive deformation was performed by means of transmission electron diffraction microscopy. Qualitative transformations in carbide phase medium size particles, their density and volume concentration depended on the degree of deformation.

  11. Vanadium Effect on a Medium Carbon Forging Steel

    Directory of Open Access Journals (Sweden)

    Carlos Garcia-Mateo

    2016-05-01

    Full Text Available In the present work the influence of vanadium on the hardenability and the bainitic transformation of a medium carbon steel is analyzed. While V in solid solution enhances the former, it hardly affects bainitic transformation. The results also reveal an unexpected result, an increase of the prior austenite grain size as the V content increases.

  12. Laser-ultrasonic absorption measurements in low carbon steels

    Energy Technology Data Exchange (ETDEWEB)

    Moreau, A.; Lord, M.; Levesque, D.; Dubois, M.; Bussiere, J.F. [Institut des Materiaux Industriels, Boucherville, Que. (Canada)

    2000-09-28

    We have refined the contactless laser-ultrasound reverberation technique to measure ultrasonic absorption on small metallic samples. In this technique, a sample is supported by a holder which is ultrasonically decoupled from the sample. A pulsed laser is used to generate an acoustic pulse. After the pulse has mode converted and scattered sufficiently to fully insonify the sample, the decrease in the noise-like ultrasonic signal is recorded as a function of time using a laser-interferometer. A joint time-frequency analysis technique is used to extract an absorption spectrum from the signal. In this paper, the technique is demonstrated in a frequency bandwidth ranging from 1 to 7 MHz, and in a dynamic range of 0.003 to 0.3 dB {mu}s{sup -1}. Measurements made on samples of three low-carbon steel grades, namely ultra low carbon (ULC), low carbon (LC), and high strength, low-alloy steels (HSLA), clearly show that ultrasonic absorption varies with steel grade. The technique was utilized to study the effect of a magnetic field on the ultrasonic absorption of an annealed ultra low carbon steel sample. It was found that magnetoelastic effects are responsible for a large fraction of the total absorption. (orig.)

  13. Carbon distribution in bainitic steel subjected to deformation

    International Nuclear Information System (INIS)

    Analysis of the formation and evolution of carbide phase in medium carbon steel with a bainitic structure during compressive deformation was performed by means of transmission electron diffraction microscopy. Qualitative transformations in carbide phase medium size particles, their density and volume concentration depended on the degree of deformation

  14. Mechanical Properties Involved in the Micro-forming of Ultra-thin Stainless Steel Sheets

    Science.gov (United States)

    Pham, Cong-Hanh; Thuillier, Sandrine; Manach, Pierre-Yves

    2015-08-01

    The objective of this paper is to characterize the mechanical behavior of an ultra-thin stainless steel, of 0.15-mm thickness, that is commonly used in the manufacturing of miniature connectors. The main focus is the relationship between some microstructural features, like grain size and surface roughness, and the macroscopic mechanical behavior investigated in uniaxial tension and simple shear. In tension, adaptations to the very small sheet thickness, in order to hold the specimen under the grips, are presented. Yield stress, initial elastic modulus, and evolution of the loading-unloading slope with plastic deformation were evaluated. Moreover, the kinematic contribution to the hardening was characterized by monotonic and cyclic simple shear test and reproduced by a mixed hardening law implemented in Abaqus finite element code. Then, the evolution of surface roughness with plastic strain, both in tension and simple shear, was analyzed. It was shown that in the case of an ultra-thin sheet, the stress levels, calculated either from an average thickness or when considering the effect of the surface roughness, exhibit a significant difference. Finally, the influence of surface roughness on the fracture of a tensile specimen was also investigated.

  15. Nondestructive Evaluation of Friction Stir-Welded Aluminum Alloy to Coated Steel Sheet Lap Joint

    Science.gov (United States)

    Das, H.; Kumar, A.; Rajkumar, K. V.; Saravanan, T.; Jayakumar, T.; Pal, Tapan Kumar

    2015-11-01

    Dissimilar lap joints of aluminum sheet (AA 6061) of 2 mm thickness and zinc-coated steel sheet of 1 mm thickness were produced by friction stir welding with different combinations of rotational speed and travel speed. Ultrasonic C- and B-scanning, and radiography have been used in a complementary manner for detection of volumetric (cavity and flash) and planar (de bond) defects as the defects are in micron level. Advanced ultrasonic C-scanning did not provide any idea about the defects, whereas B-scanning cross-sectional image showed an exclusive overview of the micron-level defects. A digital x-ray radiography methodology is proposed for quality assessment of the dissimilar welds which provide three-fold increase in signal-to-noise ratio with improved defect detection sensitivity. The present study clearly shows that the weld tool rotational speed and travel speed have a decisive role on the quality of the joints obtained by the friction stir welding process. The suitability of the proposed NDE techniques to evaluate the joint integrity of dissimilar FSW joints is thus established.

  16. Effect of laser welding mode on the microstructure and mechanical performance of dissimilar laser spot welds between low carbon and austenitic stainless steels

    International Nuclear Information System (INIS)

    Highlights: → LSW of dissimilar SS and CS in overlapped configuration is performed successfully. → Increasing laser power leads to change of welding mode from conduction to keyhole. → Welding mode transition causes a growth of the mechanical strength of joining. -- Abstract: This paper aims at investigating metallurgical and mechanical characterization of dissimilar laser spot welds between low carbon and austenitic stainless steel sheets. Microstructural examination, microhardness test and quasi-static tensile-shear test were performed. Mechanical properties of the welds were described in terms of peak load. The effects of laser mean power on the performance of dissimilar laser spot welds have been studied. It was found that increasing laser mean power leads to the transition of laser welding mode from conduction to keyhole. This transition causes a significant growth of the fusion zone size in the lower sheet, i.e. the low carbon steel sheet; since, the keyhole acts as an effective trap for the laser beam and will greatly increase the energy absorption from the incident laser beam. It is also shown that the fusion zone size in the weaker sheet, i.e. the low carbon steel sheet is the controlling factors in determination of the mechanical strength of dissimilar austenitic/ferritic laser spot welds.

  17. Texture of primary recrystallization on nonoriented electrical steel sheet with phase transformation

    Energy Technology Data Exchange (ETDEWEB)

    Kumano, T.; Kubota, T.; Takahashi, N. [Nippon Steel Corp., Kitakyushyu (Japan)

    1995-08-01

    The magnetic properties of nonoriented (NO) electrical steel sheet are commonly improved if the texture of their products possesses cube texture e.g., {l_brace}100{r_brace} <0vw>, ``goss texture`` i.e., {l_brace}110{r_brace}<011>, and less {l_brace}222{r_brace} texture. Industrially ``cube type`` has not been obtained, but ``goss texture`` has been. In a greater or lesser degree, {l_brace}222{r_brace} texture exists. To improve ``goss texture`` and reduce {l_brace}222{r_brace} texture, the grain size of the material prior to cold rolling should be larger. When the grain size before cold rolling is larger, during primary recrystallization, ``goss texture`` is enriched, {l_brace}222{r_brace} texture is decreased, and the grain grows so easily that higher induction and lower core loss can be obtained. This does not depend on the presence of phase transformation. In case of NO steel with phase transformation, heat treatment before cold rolling has been done below the austenite transition temperature (Ac{sub 1}) in order to prevent the fine grain size caused by {alpha} {yields} {gamma}(+{alpha}) {yields} {alpha} transformation. By using material that was heated over Ac{sub 1} and cooled with changing cool rates, this study describes (a) the relationship between textures before cold rolling and the texture of the final product, and (b) the development of the magnetic properties.

  18. INVESTIGATING SPOT WELD GROWTH ON 304 AUSTENITIC STAINLESS STEEL (2 mm SHEETS

    Directory of Open Access Journals (Sweden)

    NACHIMANI CHARDE

    2013-02-01

    Full Text Available Resistance spot welding (RSW has revolutionized automotive industries since early 1970s for its mechanical assemblies. To date one mechanical assembly out five is welded using spot welding technology in various industries and stainless steel became very popular among common materials. As such this research paper analyses the spot weld growth on 304 austenitic stainless steels with 2mm sample sheets. The growth of a spot weld is primarily determined by its parameters such as current, weld time, electrode tip and force. However other factors such as electrode deformations, corrosions, dissimilar materials and material properties are also affect the weld growth. This paper is intended to analyze only the effects of nuggets growth due to the current and weld time increment with constant force and unchanged electrode tips. A JPC 75kVA spot welder was used to accomplish it and the welded samples were undergone tensile test, hardness test and metallurgical test to characterize the formation of weld nuggets.

  19. Microstructural Aspects of Twin-Spot Laser Welding of Dp-Hsla Steel Sheet Joints

    Directory of Open Access Journals (Sweden)

    Stano S.

    2016-06-01

    Full Text Available The article presents the possibility of using twin-spot laser welding (i.e. laser welding with focusing a laser beam on two spots for making overlap joints made of 0.8-1 mm thick HSLA and DP type high strength steel sheets. Joints were made using a Yb:YAG disc laser having a maximum power of 12 kW and a welding head by means of which it was possible to focus a laser beam on two spots, 0.6 mm and 1 mm away. The angle between focuses amounted to 0° or 90°, whereas the power distribution was 50%-50%. With settings as presented above it was possible to obtain high-quality overlap joints. The geometrical parameters of the joints were primarily affected by beams positions (in relation to each other and, to a lesser degree, by the distance between the focuses. It was possible to obtain a 10% hardness reduction in the fusion zone of the DPHSLA steel joints if the angle between the beams amounted to 90°. The tests also involved microstructural examinations of individual zones of the joints

  20. Work roll thermal contour prediction model of nonoriented electrical steel sheets in hot strip mills

    Institute of Scientific and Technical Information of China (English)

    Ningtao Zhao; Jianguo Cao; Jie Zhang; Yi Su; Tanli Yan; Kefeng Rao

    2008-01-01

    The demands for profile and flatness of nonoriented electrical steels are becoming more and more severe. The temperature field and thermal contour of work rolls are the key factors that affect the profile and flatness control in the finishing trains of the hot rolling. A theoretic mathematical model was built by a two-dimensional finite difference to calculate the temperature field and thermal contour at any time within the entire rolling campaign in the hot rolling process. To improve the calculating speed and precision,some special solutions were introduced, including the development of this model, the simplification of boundary conditions, the computation of heat transfer coefficient, and the narrower mesh along the edge of the strip. The effects of rolling pace and work roll shifting on the temperature field and thermal contour of work rolls in the hot rolling process were demonstrated. The calculated results of the prediction model are in good agreement with the measured ones and can be applied to guiding profde and flatness control of nonoriented electrical steel sheets in hot strip mills.

  1. Review of the Shearing Process for Sheet Steels and Its Effect on Sheared-Edge Stretching

    Science.gov (United States)

    Levy, B. S.; Van Tyne, C. J.

    2012-07-01

    Failure in sheared-edge stretching often limits the use of advanced high-strength steel sheets in automotive applications. The present study analyzes data in the literature from laboratory experiments on both the shearing process and the characteristics of sheared edges. Shearing produces a surface with regions of rollover, burnish, fracture, and burr. The effect of clearance and tensile strength on the shear face characteristics is quantified. Higher strength, lower ductility steels exhibit an increase in percent fracture region. The shearing process also creates a zone of deformation adjacent to the shear face called the shear-affected zone (SAZ). From an analysis of data in the literature, it is concluded that deformation in the SAZ is the dominant factor in controlling failure during sheared-edge stretching. The characteristics of the shear face are generally important for failures during sheared-edge stretching only as there is a correlation between the characteristics of the shear face and the characteristics of the SAZ. The effect of the shear burr on shear-edge stretching is also related to a correlation with the characteristics of the SAZ. In reviewing the literature, many shearing variables that could affect sheared-edge stretching limits are not identified or if identified, not quantified. It is likely that some of these variables could affect subsequent sheared-edge stretching limits.

  2. Profile and Flatness Control Technology With a Long Shifting Stroke on Wide Non-Oriented Electrical Steel Sheets%Profile and Flatness Control Technology With a Long Shifting Stroke on Wide Non-Oriented Electrical Steel Sheets

    Institute of Scientific and Technical Information of China (English)

    YANG Guang-hui; CAO Jian-guo; ZHANG Jie; SONG Ping; YAN Tan-li; RAO Ke-feng

    2012-01-01

    In order to solve the difficult profile and flatness control problem of wide non-oriented electrical steel sheets, the factors such as the relationship between strip crown control and strip width, the relationship between the maximum wearing value of work roll and the number of a rolling campaign and the wear contour change of work roll were analyzed on the basis of industrial test. Through analyzing the rolling process characteristics of non-oriented e- lectrical steel sheets, the ASR (asymmetry self-compensating work rolls) shape control technology and its roll shift- ing strategy of the wider non-oriented electrical steel sheets was proposed and developed. When the technology was applied, the number of the wide non-oriented electrical steel (2.3 mm× 1 280 mm) in one rolling campaign rose from 40 coils of the trial production to 70 coils of the industrial production, the ratio of the measured strip crown less than 45 um was increased from 50.0% to 94.9%, and the ratio of the measured strip crown more than 60 um was decreased from 20.0% to 0.7%.

  3. Erosion Effect of Molten Steel on Carbon Containing Refractories for Continuous Casting

    Institute of Scientific and Technical Information of China (English)

    LI Hongxia; YANG Bin; LIU Guoqi; CHENG Hepeng

    2007-01-01

    The erosion resistance of carbon containing refractories for continuous casting to molten steel was investigated by means of simulative erosion test and examining used refractories.Decolonization and reaction between molten steel and decolonization layer are main erosion process of carbon containing refractories by1 molten steel.The reactions between molten steel and oxide in refractories determine the thickness of decarbonization layer A dense layer formation on the working surface contacting with molten steel during casting will suppress decarbonization and erosion process.

  4. Wetting of Liquid Iron in Carbon Nanotubes and on Graphene Sheets: A Molecular Dynamics Study

    Institute of Scientific and Technical Information of China (English)

    GAO Yu-Feng; YANG Yang; SUN De-Yan

    2011-01-01

    Using molecular dynamics simulations, we study the wetting of liquid iron in a carbon nanotube and on a graphene sheet. It is found that the contact angle of a droplet in a carbon nanotube increases linearly with the increase of wall curvature but is independent of the length of the filled liquid. The contact angle for a droplet on a graphene sheet decreases with the increasing droplet size. The line tension of a droplet on a graphene sheet is also obtained.Detailed studies show that liquid iron near the carbon walls exhibits the ordering tendencies in both the normal and tangential directions.

  5. EMI shielding effectiveness of silver nanoparticle-decorated multi-walled carbon nanotube sheets

    OpenAIRE

    Zhao, Wenming; Mei LI; Zhang, Zhongyi; Peng, Hua-Xin

    2010-01-01

    With the aim of exploring the excellent properties of multi-walled carbon nanotubes (MWNTs) in modern composite technologies, various macrostructures of nanotubes have been developed from one to three dimensions, e.g. fibers, networks, sheets (buckypapers) and pellets. The MWNT sheets discussed here were fabricated by a vacuum filtration procedure, a process that has potential for large-scale manufacturing. In order to further enhance the transport properties of MWNT sheets by reducing the co...

  6. Elastic Sag Property of Low Carbon Martensite Spring Steel

    Institute of Scientific and Technical Information of China (English)

    LI Ye-sheng; CHEN Mi-song; WU Zi-ping; ZHU Yin-lu; DUO Tie-yun

    2004-01-01

    This paper studies the elastic sag resistance of new low-carbon martensite spring steel 35Si2CrVB developed recently and points out that the cause of elastic sag is attributed to cyclic softening of spring steel engendered during its serving,also considers that elastic sag property should be evaluated by dynamic mechanical properties of spring material such as dynamic yield strength σ'0.2, ratio of dynamic yield strength σ'0.2 vs. tensile strength σb (σ'0.2/σb) and ratio of dynamic yield strength σ' 0.2vs. static yield strengthσ0.2 (σ'0.2/σ0. 2 )etc. , which are measured by the cyclic stress-strain curve test. Compared with conventional spring steel 60Si2MnA, 35Si2CrVB has good advantages in both dynamic and static properties, which show it possesses higher elastic sag resistance than 60Si2MnA because of its lath-martensite structure tempering in low temperature different from 60Si2MnA steel's plate martensite structure tempering inmedium temperature. So it can be demonstrated that low carbon martensite spring steel is more appropriate for the demands of spring.

  7. Weldability of Low Carbon Transformation Induced Plasticity Steel

    Institute of Scientific and Technical Information of China (English)

    ZHANG Mei; LI Lin; FU Ren-yu; ZHANG Ji-cheng; WAN Zi

    2008-01-01

    Transformation induced plasticity (TRIP) steel exhibited high or rather high carbon equivalent (CE) because of its chemical composition,which was a particularly detrimental factor affecting weldability of steels.Thus the weldability of a TRIP steel (grade 600) containing (in mass percent,%) 0.11C-1.19Si-1.67Mn was extensively studied.The mechanical properties and impact toughness of butt joint,the welding crack susceptibility of weld and heat affected zone (HAZ) for tee joint,control thermal severity (CTS) of the welded joint,and Y shape 60° butt joint were measured after the gas metal arc welding (GMAW) test.The tensile strength of the weld was higher than 700 Mpa.Both in the fusion zone (FZ) and HAZ for butt joint,the impact toughness was much higher than 27 J,either at room temperature or at -20 ℃,indicating good low temperature impact ductility of the weld of TRIP 600 steel.In addition,welding crack susceptibility tests revealed that weldments were free of surface crack and other imperfection.All experimental results of this steel showed fairly good weldability.For application,the crossmember in automobile made of this steel exhibited excellent weldability,and fatigue and durability tests were also accomplished for crossmember assembly.

  8. Intragranular ferrite in inoculated low-carbon steels

    International Nuclear Information System (INIS)

    Inoculated low-carbon plate steels have been developed which provide improved low temperature toughness compared with conventional HSLA steels, and also exhibit better weldability with high heat input welding processes. These characteristics make inoculated steels suitable for large structures in severe environments. The improved toughness and weldability are attributed to the formation of microstructures containing fine, intragranular ferrite which nucleates on inclusion dispersions, similar to acicular ferrite formation in weld metals. The development of various inoculated steels is described and the role of inclusions in intragranular ferrite formation is reviewed. The primary role of inclusions is to provide heterogeneous nucleation sites, but nucleation appears to be enhanced to a certain extent by a number of other phenomena at the inclusion surface. Various phases have been shown to enhance intragranular ferrite nucleation, and the most effective of these for inoculation of plate steels are phases rich in titanium and oxygen. Inoculated Ti-O steels have found limited commercial acceptance, but further development depends on achievement of reliable steelmaking technology to optimise microstructural control with particles

  9. EFFECT OF CHEMICAL COMPOSITION AND PROCESSES ON THE TEXTURE OF HOT-ROLLED DEEP DRAWING STEEL SHEET

    Institute of Scientific and Technical Information of China (English)

    Y. Chen; X. Chen; C.Y. Li; X.Y. Li; Y.L. Kang

    2002-01-01

    A hot-rolled deep drawing (HDD) steel with high r-value and uniform distribution of{ 111} texture in thickness was developed by hot rolling in ferrite region with lubricatingbetween the roller and the steel. The experimental results show that the carbon contentand finish rolling temperature have significant effects on beneficial texture {111}, andlubricating during hot rolling at low temperature in α-region makes the distributionof the texture uniform. Three basic requirements needed to meet for HDD steel wereconcluded by comparing different carbon contents and hot rolling processes.

  10. Anticorrosive Influence of Acetobacter aceti Biofilms on Carbon Steel

    Science.gov (United States)

    France, Danielle Cook

    2016-07-01

    Microbiologically influenced corrosion (MIC) of carbon steel infrastructure is an emerging environmental and cost issue for the ethanol fuel industry, yet its examination lacks rigorous quantification of microbiological parameters that could reveal effective intervention strategies. To quantitatively characterize the effect of cell concentration on MIC of carbon steel, numbers of bacteria exposed to test coupons were systematically controlled to span four orders of magnitude throughout a seven-day test. The bacterium studied, Acetobacter aceti, has been found in ethanol fuel environments and can convert ethanol to the corrosive species acetic acid. A. aceti biofilms formed during the test were qualitatively evaluated with fluorescence microscopy, and steel surfaces were characterized by scanning electron microscopy. During exposure, biofilms developed more quickly, and test reactor pH decreased at a faster rate, when cell exposure was higher. Resulting corrosion rates, however, were inversely proportional to cell exposure, indicating that A. aceti biofilms are able to protect carbon steel surfaces from corrosion. This is a novel demonstration of corrosion inhibition by an acid-producing bacterium that occurs naturally in corrosive environments. Mitigation techniques for MIC that harness the power of microbial communities have the potential to be scalable, inexpensive, and green solutions to industrial problems.

  11. Anticorrosive Influence of Acetobacter aceti Biofilms on Carbon Steel

    Science.gov (United States)

    France, Danielle Cook

    2016-09-01

    Microbiologically influenced corrosion (MIC) of carbon steel infrastructure is an emerging environmental and cost issue for the ethanol fuel industry, yet its examination lacks rigorous quantification of microbiological parameters that could reveal effective intervention strategies. To quantitatively characterize the effect of cell concentration on MIC of carbon steel, numbers of bacteria exposed to test coupons were systematically controlled to span four orders of magnitude throughout a seven-day test. The bacterium studied, Acetobacter aceti, has been found in ethanol fuel environments and can convert ethanol to the corrosive species acetic acid. A. aceti biofilms formed during the test were qualitatively evaluated with fluorescence microscopy, and steel surfaces were characterized by scanning electron microscopy. During exposure, biofilms developed more quickly, and test reactor pH decreased at a faster rate, when cell exposure was higher. Resulting corrosion rates, however, were inversely proportional to cell exposure, indicating that A. aceti biofilms are able to protect carbon steel surfaces from corrosion. This is a novel demonstration of corrosion inhibition by an acid-producing bacterium that occurs naturally in corrosive environments. Mitigation techniques for MIC that harness the power of microbial communities have the potential to be scalable, inexpensive, and green solutions to industrial problems.

  12. MECHANISTIC UNDERSTANDING OF CAUSTIC CRACKING OF CARBON STEELS

    Energy Technology Data Exchange (ETDEWEB)

    Garcia-Diaz, B.; Roy, A.

    2009-10-19

    Liquid waste generated by the PUREX process for separation of nuclear materials is concentrated and stored in Type IV single-shell carbon steel tanks at the Savannah River Site (SRS). The Type IV tanks for this waste do not have cooling coils and have not undergone heat treatment to stress-relieve the tanks. After the waste is concentrated by evaporation, it becomes very alkaline and can cause stress corrosion cracking (SCC) and pitting corrosion of the tank materials. SRS has experienced leakage from non-stress-relieved waste tanks constructed of A285 carbon steel and pitting of A212 carbon steel tanks in the vapor space. An investigation of tank materials has been undertaken at SRS to develop a basic understanding of caustic SCC of A285 and A212 grade carbon steels exposed to aqueous solutions, primarily containing sodium hydroxide (NaOH), sodium nitrate (NaNO{sub 3}), and sodium nitrite (NaNO{sub 2}) at temperatures relevant to the operating conditions of both the F and H area plants. This report presents the results of this corrosion testing program. Electrochemical tests were designed using unstressed coupons in a simulated tank environment. The purpose of this testing was to determine the corrosion susceptibility of the tank materials as a function of chemical concentration, pH, and temperature. A285 and A516 (simulates A212 carbon steel) coupons were used to investigate differences in the corrosion of these carbon steels. Electrochemical testing included measurement of the corrosion potential and polarization resistance as well as cyclic potentiodynamic polarization (CPP) testing of coupons. From the CPP experiments, corrosion characteristics were determined including: corrosion potential (E{sub corr}), pitting or breakdown potential (E{sub pit}), and repassivation potential (E{sub prot}). CPP results showed no indications of localized corrosion, such as pitting, and all samples showed the formation of a stable passive layer as evidenced by the positive

  13. Effect of deformation texture on the anisotropy of elasticity and damage of two-phase steel sheets

    Science.gov (United States)

    Bryukhanov, A. A.; Gerstein, G.; Dyachok, D. A.; Nürnberger, F.

    2016-07-01

    The effect of small tensile deformation (3, 6, and 10%) on the texture of preliminary annealed sheets of two-phase DP600 steel (0.10 C, 0.15 Si, 1.4 Mn, 0.007 P, 0.008 S, 0,009 N, 0.02-0,06 Al, 1 Cr-Mo-Ni (wt %)) is studied. Against the background of the annealing texture in the sheets, the {001} , {111} , {111} , {111} components of the slip texture and {115} , {115} , {221} , {221} orientations are developed, which can be associated with the twinning processes. The anisotropy pattern of the Young's modulus ( E) in the sheet plane remains the same after tensile deformation of the annealed sheets. After tension, the values of E decrease in all directions as a result of the onset and development of microdamages. The anisotropy of damage ( D) in the plane of the steel sheets after tension is characterized by a maximum in the transverse direction (TD) and a minimum in the rolling direction (RD).

  14. Efficient fabrication of carbon nanotube micro tip arrays by tailoring cross-stacked carbon nanotube sheets.

    Science.gov (United States)

    Wei, Yang; Liu, Peng; Zhu, Feng; Jiang, Kaili; Li, Qunqing; Fan, Shoushan

    2012-04-11

    Carbon nanotube (CNT) micro tip arrays with hairpin structures on patterned silicon wafers were efficiently fabricated by tailoring the cross-stacked CNT sheet with laser. A blade-like structure was formed at the laser-cut edges of the CNT sheet. CNT field emitters, pulled out from the end of the hairpin by an adhesive tape, can provide 150 μA intrinsic emission currents with low beam noise. The nice field emission is ascribed to the Joule-heating-induced desorption of the emitter surface by the hairpin structure, the high temperature annealing effect, and the surface morphology. The CNT emitters with hairpin structures will greatly promote the applications of CNTs in vacuum electronic devices and hold the promises to be used as the hot tips for thermochemical nanolithography. More CNT-based structures and devices can be fabricated on a large scale by this versatile method. PMID:22433000

  15. Optimization of the technological conditions of producing thin sheets and strips from corrosion-resistant VNS9-Sh steel

    Science.gov (United States)

    Voznesenskaya, N. M.; Eliseev, E. A.; Kapitanenko, D. V.; Tonysheva, O. A.

    2014-01-01

    The technological conditions of producing thin sheets and strips from corrosion-resistant VNS9-Sh steel are optimized at the stages of casting, deformation, and heat treatment. The effect of the as-cast phase composition of VNS9-Sh steel on the ductility of the metal during cold rolling and on the mechanical properties of the end products in the form of thin sheets and strips is studied. It is shown that, for the required level of the mechanical properties of sheets and strips to be achieved, the magnetization of as-cast steel samples should be J = 3-10 mV on the scale of an IFSS (MKL) device, which corresponds to 1.5-5% martensite in the as-cast steel. It is also shown that the required level of mechanical properties (σu ≥ 1470 MPa, δ ≥ 12%) is achieved after work hardening of 17-35% and that 40-50% deformation martensite and 50-60% cold-worked austenite exist in a ready strip if the magnetization of as-cast steel samples is 3-10 mV and the strip is subjected to work hardening. The effect of tempering temperature in the range 100-450°C is studied to increase the yield strength of the steel in the form of a ready strip at low degrees of cold deformation (17-25%). The increase in the yield strength without a decrease in the ultimate tensile strength is maximal after tempering at 125°C for 1 h due to strain aging processes.

  16. Effect of Welding Current on the Structure and Properties of Resistance Spot Welded Dissimilar (Austenitic Stainless Steel and Low Carbon Steel) Metal Joints

    Science.gov (United States)

    Shawon, M. R. A.; Gulshan, F.; Kurny, A. S. W.

    2015-04-01

    1.5 mm thick sheet metal coupons of austenitic stainless steel and plain low carbon steel were welded by resistance spot welding technique. The effects of welding current in the range 3-9 kA on the structure and mechanical properties of welded joint were investigated. The structure was studied by macroscopic, microscopic and scanning electron microscopy techniques. Mechanical properties were determined by tensile testing and microhardness measurements. Asymmetrical shape weld nugget was found to have formed in the welded joint which increased in size with an increase in welding current. The fusion zone showed cast structure with coarse columnar grain and dendritic with excess delta ferrite in austenitic matrix. Microhardness of the weld nugget was maximum because of martensite formation. An increase in welding current also increased tensile strength of the weld coupon. An attempt has also been made to relate the mode of fracture with the welding current.

  17. Low Carbon Steel Processed by Equal Channel Angular Warm Pressing

    Directory of Open Access Journals (Sweden)

    Zrnik, J.

    2007-01-01

    Full Text Available Low carbon steel AISI 10 was subjected to a severe plastic deformation technique called Equal Angular Channel Pressing (ECAP at different increased temperatures. The steel was subjected to ECAP with channel’s angle j = 90°, at different temperature in range of 150 - 300 °C. The number of passes at each temperature was N = 3. Light, scanning electron microscopy (SEM and transmission electron microscopy (TEM of thin foils were used to study the formation of substructure and ultrafine grains in deformed specimens. The size of newly born polygonized grains (subgrains and/or submicrocrystalline grains is in range of 300 - 500 mm. The formation of such of predominant submicrocrystalline structure resulted in significant increase of yield stress [Re] and tensile strength of the steel [Rm].

  18. Effects of tempering on internal friction of carbon steels

    Energy Technology Data Exchange (ETDEWEB)

    Hoyos, J.J., E-mail: jjhoyos@unal.edu.co [Grupo de Ciencia y Tecnologia de los Materiales, Universidad Nacional de Colombia, Sede Medellin, Carrera 80 Numero 65-223, Medellin (Colombia); Ghilarducci, A.A., E-mail: friccion@cab.cnea.gov.ar [Centro Atomico Bariloche, Comision Nacional de Energia Atomica, Instituto Balseiro-Universidad Nacional de Cuyo, Consejo Nacional de Investigaciones Cientificas y Tecnologicas, Av. Bustillo 9500, 8400 Bariloche RN (Argentina); Salva, H.R., E-mail: salva@cab.cnea.gov.ar [Centro Atomico Bariloche, Comision Nacional de Energia Atomica, Instituto Balseiro-Universidad Nacional de Cuyo, Consejo Nacional de Investigaciones Cientificas y Tecnologicas, Av. Bustillo 9500, 8400 Bariloche RN (Argentina); Chaves, C.A., E-mail: cachaves@unal.edu.co [Grupo de Ciencia y Tecnologia de los Materiales, Universidad Nacional de Colombia, Sede Medellin, Carrera 80 Numero 65-223, Medellin (Colombia); Velez, J.M., E-mail: jmvelez@unal.edu.co [Grupo de Ciencia y Tecnologia de los Materiales, Universidad Nacional de Colombia, Sede Medellin, Carrera 80 Numero 65-223, Medellin (Colombia)

    2011-04-15

    Research highlights: {yields} Time tempering dependent microstructure of two steels is studied by internal friction. {yields} Internal friction indicates the interactions of dislocations with carbon and carbides. {yields} Internal friction detects the first stage of tempering. {yields} Precipitation hardening is detected by the decrease in the background. - Abstract: Two steels containing 0.626 and 0.71 wt.% carbon have been studied to determine the effects of tempering on the microstructure and the internal friction. The steels were annealed at 1093 K, quenched into water and tempered for 60 min at 423 K, 573 K and 723 K. The increase of the tempering time diminishes the martensite tetragonality due to the redistribution of carbon atoms from octahedrical interstitial sites to dislocations. Internal friction spectrum is decomposed into five peaks and an exponential background, which are attributed to the carbide precipitation and the dislocation relaxation process. Simultaneous presence of peaks P1 and P2 indicates the interaction of dislocations with the segregated carbon and carbide precipitate.

  19. Effects of tempering on internal friction of carbon steels

    International Nuclear Information System (INIS)

    Research highlights: → Time tempering dependent microstructure of two steels is studied by internal friction. → Internal friction indicates the interactions of dislocations with carbon and carbides. → Internal friction detects the first stage of tempering. → Precipitation hardening is detected by the decrease in the background. - Abstract: Two steels containing 0.626 and 0.71 wt.% carbon have been studied to determine the effects of tempering on the microstructure and the internal friction. The steels were annealed at 1093 K, quenched into water and tempered for 60 min at 423 K, 573 K and 723 K. The increase of the tempering time diminishes the martensite tetragonality due to the redistribution of carbon atoms from octahedrical interstitial sites to dislocations. Internal friction spectrum is decomposed into five peaks and an exponential background, which are attributed to the carbide precipitation and the dislocation relaxation process. Simultaneous presence of peaks P1 and P2 indicates the interaction of dislocations with the segregated carbon and carbide precipitate.

  20. 77 FR 64468 - Circular Welded Carbon-Quality Steel Pipe From India: Final Affirmative Countervailing Duty...

    Science.gov (United States)

    2012-10-22

    ...; Countervailing Duties, 62 FR 27296, 27323 (May 19, 1997), and Circular Welded Carbon-Quality Steel Pipe From... Countervailing Duty Determination: Certain Hot-Rolled Carbon Steel Flat Products From Argentina, 66 FR 37007... Concrete Steel Wire Strand From India, 68 FR 68356 (December 8, 2003). We determine the...

  1. 75 FR 16439 - Certain Welded Carbon Steel Standard Pipe From Turkey: Preliminary Results of Countervailing Duty...

    Science.gov (United States)

    2010-04-01

    ... Steel Pipe and Tube Products from Turkey, 51 FR 7984 (March 7, 1986). On March 2, 2009, the Department... Administrative Review: Certain Welded Carbon Steel Standard Pipe from Turkey, 72 FR 62837, 62838 (November 7...: Certain Welded Carbon Steel Standard Pipe from Turkey, 73 FR 12080 (March 6, 2008). To calculate the...

  2. Constrained groove pressing of low carbon steel: Nano-structure and mechanical properties

    International Nuclear Information System (INIS)

    In this study a severe plastic deformation method called constrained groove pressing (CGP) is used for imposing a high magnitude of strain into the low carbon steel sheets. Microstructural changes during process are examined by X-ray diffraction and optical observations. The grain size evolution during severe plastic deformation is studied using Williamson-Hall analysis on XRD pattern of the deformed samples. In effective strain of 4.64, ferrite grains with a submicron size of 200-300 nm are achieved. The results show that constrained groove pressing can effectively refine the coarse-grained structure to an ultra fine grain range. Mechanical properties changes due to microstructure evolution are measured by tensile and hardness tests. The results show that the constrained groove pressing process leads to decrease of work hardening rate and increase of strain rate sensitivity of the sheets material. Finally, in cumulative strain of 4.64, a deformed sheet with grain size of 230 nm and ultimate tensile strength of 400 MPa is obtained.

  3. Formability Analysis of Diode-Laser-Welded Tailored Blanks of Advanced High-Strength Steel Sheets

    Science.gov (United States)

    Panda, S. K.; Baltazar Hernandez, V. H.; Kuntz, M. L.; Zhou, Y.

    2009-08-01

    Currently, advances due to tailored blanking can be enhanced by the development of new grades of advanced high-strength steels (HSSs), for the further weight reduction and structural improvement of automotive components. In the present work, diode laser welds of three different grades of advanced high-strength dual-phase (DP) steel sheets (with tensile strengths of 980, 800, and 450 MPa) to high-strength low-alloy (HSLA) material were fabricated by applying the proper welding parameters. Formability in terms of Hecker’s limiting dome height (LDH), the strain distribution on the hemispherical dome surface, the weld line movement during deformation, and the load-bearing capacity during the stretch forming of these different laser-welded blanks were compared. Finite element (FE) analysis of the LDH tests of both the parent metals and laser-welded blanks was done using the commercially available software package LS-DYNA (Livermore Software Technology Corporation, Livermore, CA); the results compared well with the experimental data. It was also found that the LDH was not affected by the soft zone or weld zone properties; it decreased, however, with an increase in a nondimensional parameter, the “strength ratio” (SR). The weld line movement during stretch forming is an indication of nonuniform deformation resulting in a decrease in the LDH. In all the dissimilar weldments, fracture took place on the HSLA side, but the fracture location shifted to near the weld line (at the pole) in tailor-welded blanks (TWBs) of a higher strength ratio.

  4. The Study on 400 MPa Class Plain Carbon Structure Steel

    Institute of Scientific and Technical Information of China (English)

    ZHANG Hong-mei; LI Sheng-li; LI Wei-juan; DU Lin-xiu; WANG Guo-dong

    2004-01-01

    New generation of structure steel has been developed to meet the uninterruptedly increasing needs of the economic construction and development of society, and such material is characterized by ultra-fine grain. In this paper, 400MPa class plain carbon structure steel has been studied, making its yield strength doubled and service life doubled on the basis of good comprehensive properties in large quantity utilization. The deformation behavior and the stain induced transformation of SS400 steel at different temperature were investigated in the laboratory, and the industrial rolling test was carried out in 2 050mm HSM of Baosteel. Not only the laboratory studies but also the industrial test show that the technical route of the experimentis correct and the industrial test results on the basis of low carbon plain steel indicate that the grain size of ferrite was near to 4 ~ 5 μm, elongation was more than 30% , impact property was good, the yield strength can reach 400 MPa.

  5. A new nanoscale metastable iron phase in carbon steels

    Science.gov (United States)

    Liu, Tianwei; Zhang, Danxia; Liu, Qing; Zheng, Yanjun; Su, Yanjing; Zhao, Xinqing; Yin, Jiang; Song, Minghui; Ping, Dehai

    2015-01-01

    Metastable ω phase is common in body-centred cubic (bcc) metals and alloys, including high-alloying steels. Recent theoretical calculations also suggest that the ω structure may act as an intermediate phase for face-centred cubic (fcc)-to-bcc transformation. Thus far, the role of the ω phase played in fcc-bcc martensitic transformation in carbon steels has not been reported. In previous investigations on martensitic carbon steels, extra electron diffraction spots were frequently observed by transmission electron microscopy (TEM), and these spots were historically ascribed to the diffraction arising from either internal twins or carbides. In this paper, an intensive TEM investigation revealed that the extra spots are in fact attributed to the metastable ω phase in particle-like morphology with an overall size of several or dozens of nanometres. The strict orientation relationships between the ω phase and the ferrite matrix are in good agreement with those of the hexagonal (P6/mmm) ω phase in other bcc metals and alloys. The identification of the ω phase as well as the extra diffraction spots might provide a clue to help understand the physical mechanism of martensitic transformation in steels. PMID:26503890

  6. Electrochemical corrosion behavior of carbon steel with bulk coating holidays

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    With epoxy coal tar as the coating material, the electrochemical corrosion behavior of Q235 with different kinds of bulk coating holidays has been investigated with EIS (Electrochemical Impedance Spectroscopy) in a 3.5vol% NaCl aqueous solution.The area ratio of bulk coating holiday to total coating area of steel is 4.91%. The experimental results showed that at free corrosionpotential, the corrosion of carbon steel with disbonded coating holiday is heavier than that with broken holiday and disbonded & broken holiday with time; Moreover, the effectiveness of Cathodic Protection (CP) of carbon steel with broken holiday is better than that with disbonded holiday and disbonded & broken holiday on CP potential -850 mV (vs CSE). Further analysis indicated that the two main reasons for corrosion are electrolyte solution slowly penetrating the coating, and crevice corrosion at steel/coating interface near holidays. The ratio of impedance amplitude (Z) of different frequency to minimum frequency is defined as K value. The change rate of K with frequency is related to the type of coating holiday.

  7. Influence of the Surface Layer when the CMT Process Is Used for Welding Steel Sheets Treated by Nitrooxidation

    Directory of Open Access Journals (Sweden)

    I. Michalec

    2012-01-01

    Full Text Available Nitrooxidation is a non-conventional surface treatment method that can provide significantly improved mechanical properties as well as corrosion resistance. However, the surface layer is a major problem during the welding process, and welding specialists face many problems regarding the weldability of steel sheets. This paper deals with the properties of a nitrooxidized surface layer, and evaluates ways of welding steel sheets treated by nitrooxidation using a Cold Metal Transfer (CMT process. The limited heat input and the controlled metal transfer, which are considered as the main advantage of the CMT process, have a negative impact on weld joint quality. An excessive amount of porosity is observed,probably due to the high content of nitrogen and oxygen in the surface layer of the material and the fast cooling rate of the weld pool.

  8. THE METHOD OF ROLL SURFACE QUALITY MEASUREMENT FOR CONTINUOUS HOT DIP ZINC COATED STEEL SHEET PRODUCTION LINE

    Directory of Open Access Journals (Sweden)

    Ki Yong Choi

    2015-01-01

    Full Text Available The present paper describes a developed analyzing system of roll surface during the process of continuous hot dip zinc coated steel sheet production line, in particular, adhering problem by transferred inclusions from roll to steel sheet surface during annealing process so called the pickup. The simulated test machine for coated roll surface in processing line has been designed and performed. The system makes it possible to analyze roll surface condition according to pickup phenomena from various roll coatings concerning operating conditions of hearth rolls in annealing furnace. The algorithm of fast pickup detection on surface is developed on the base of processing of several optical images of surface. The parameters for quality estimation of surface with pickups were developed. The optical system for images registration and image processing electronics may be used in real time and embed in processing line.

  9. Micro-Scale Mechanical Testing of Non-Woven Carbon Nanotube Sheets and Yarns

    Science.gov (United States)

    Magargee, J.; Morestin, F.; Cao, J.; Jones, J. S.

    2013-01-01

    Non-woven carbon nanotube (CNT) sheets and yarns were tested using a novel micro-scale mechanical testing system. CNT sheets were observed to delaminate during uniaxial testing using an adbesive gripping method, resulting from a higher proportion of load bearing in the outer sheets versus internal sheets and an apparently low interlaminar shear strength. In response to this, a new spool-grip method was used to alleviate non-uniform through-thickness stresses, circumvent premature delamination, and allow the sheet material to sustain a 72% increase in measured tensile strength. Furthermore, tension tests of CNT yarns showed that the yarn-structure was approximaiely 7 times stronger than the sheet structure, owing to a higher degree of CNT alignment in the test direction.

  10. Microstructural evolution and mechanical behaviour of surface hardened low carbon hot rolled steel

    International Nuclear Information System (INIS)

    Surface hardening of low carbon hot rolled C–Mn steel has been successfully performed by high power diode laser with an achievable case depth of about 300 μm. The laser treated samples have been characterised using optical microscope, scanning electron microscope, transmission electron microscope, and X-ray diffraction techniques. Higher hardness level is achieved in laser surface hardened zone (≈300 HV) than in the base alloy region (≈140 HV). The variation in hardness as a function of distance across the laser tracks is observed during multi-track laser hardening. Laser hardened steel sheets show enhanced mechanical strength (YS: 383–443 MPa, UTS: 476–506 MPa) with the lowering of percentage total elongation (23–28%) compared to the base alloy (YS: 351 MPa, UTS: 450 MPa and total elongation is 32%). Strain hardening exponent (‘n’) has been evaluated from true tensile stress–strain diagram and it shows a similar nature for both base alloy and laser treated steels. The microstructure in the base alloy region consists of a mixture of ferrite and pearlite, whereas predominantly lath martensite is present in the laser hardened surface layer. The improvement of mechanical strength is discussed in terms of the formation of this hardened layer on the surface

  11. Microstructural evolution and mechanical behaviour of surface hardened low carbon hot rolled steel

    Energy Technology Data Exchange (ETDEWEB)

    Tewary, N.K. [Department of Metallurgy and Materials Engineering, Bengal Engineering and Science University, Shibpur, Howrah 711103 (India); Syed, B. [R and D Division, Tata Steel Limited, Jamshedpur 831007 (India); Ghosh, S.K., E-mail: skghosh@metal.becs.ac.in [Department of Metallurgy and Materials Engineering, Bengal Engineering and Science University, Shibpur, Howrah 711103 (India); Kundu, S. [R and D Division, Tata Steel Limited, Jamshedpur 831007 (India); Shariff, S.M.; Padmanabham, G. [Centre for Laser Processing, ARCI-Hyderabad, Balapur PO, AP 500005 (India)

    2014-06-01

    Surface hardening of low carbon hot rolled C–Mn steel has been successfully performed by high power diode laser with an achievable case depth of about 300 μm. The laser treated samples have been characterised using optical microscope, scanning electron microscope, transmission electron microscope, and X-ray diffraction techniques. Higher hardness level is achieved in laser surface hardened zone (≈300 HV) than in the base alloy region (≈140 HV). The variation in hardness as a function of distance across the laser tracks is observed during multi-track laser hardening. Laser hardened steel sheets show enhanced mechanical strength (YS: 383–443 MPa, UTS: 476–506 MPa) with the lowering of percentage total elongation (23–28%) compared to the base alloy (YS: 351 MPa, UTS: 450 MPa and total elongation is 32%). Strain hardening exponent (‘n’) has been evaluated from true tensile stress–strain diagram and it shows a similar nature for both base alloy and laser treated steels. The microstructure in the base alloy region consists of a mixture of ferrite and pearlite, whereas predominantly lath martensite is present in the laser hardened surface layer. The improvement of mechanical strength is discussed in terms of the formation of this hardened layer on the surface.

  12. Corrosion of carbon steel nuclear waste containers in marine sediment

    International Nuclear Information System (INIS)

    The report describes a study of the corrosion of carbon steel nuclear waste containers in deep ocean sediments, which had the objective of estimating the metal allowance needed to ensure that the containers were not breached by corrosion for 1000 years. It was concluded that under such disposal conditions carbon steel would not be subject to localised corrosion or hydrogen embrittlement, and therefore the study concentrated on evaluating the rate of general attack. This was carried out by developing a mechanistically based mathematical model which was formulated on the conservative assumption that the corrosion would be under activation control, and would not be impeded by the formation of corrosion product layers. This model predicted that an allowance of 33 mm would be required for a 1000 year life. (author)

  13. Influence of Subsurface Layers on Goss-Texture Development in Secondary Recrystallization of RGO Electrical Steel Sheet

    OpenAIRE

    Börttcher, A.; Hastenrath, M.; Lücke, K.

    1991-01-01

    Regular grain oriented (RGO) electrical steel sheet used for power transformer cores is produced by a two stage cold rolling process with intermediate annealing and a subsequent decarburizing primary recrystallization. Its beneficial magnetic properties originate from a sharp Goss-texture developed by the following secondary recrystallization. By controlled thinning of the material the sharpness of this Goss-texture will be shown to strongly depend on texture and structure of the subsurface l...

  14. Atmospheric Corrosion of Painted Galvanized and 55%Al-Zn Steel Sheets: Results of 12 Years of Exposure

    OpenAIRE

    C.I. Elsner; P. R. Seré; Di Sarli, A. R.

    2012-01-01

    Zinc or 55%Al-Zn alloy-coated steel sheets, either bare or covered by different painting systems, have been exposed for 12 years to the action of the urban atmosphere at the CIDEPINT station located in La Plata (34° 50′ South, 57° 53′, West), province of Buenos Aires, Argentina. The samples exposed surface was evaluated through periodical visual inspections, standardized adhesion tests, and electrochemical impedance measurements. The ambient variables monitored were average annual rains and t...

  15. Fretting damage of high carbon chromium bearing steel

    OpenAIRE

    Kuno, Masato

    1988-01-01

    This thesis consists of four sections, the fretting wear properties of high carbon chromium bearing steel; the effect of debris during fretting wear; an introduction of a new fretting wear test apparatus used in this study; and the effects of fretting damage parameters on rolling bearings. The tests were operated under unlubricated conditions. Using a crossed cylinder contact arrangement, the tests were carried out with the normal load of 3N, slip amplitude of 50µm, and frequency of 30Hz ...

  16. Ultra-Fine Grained High Carbon Steel by Innovative Deformation

    OpenAIRE

    A.W.F. Smith, D.N. Crowther, P.J. Apps, and P.B. Prangnell

    2007-01-01

    It is well known that the refinement of grain size in metals leads to a significantimprovement in specific mechanical properties. Processing schedules have been investigated aimedat producing an homogeneous ultra-fine ferrite and spheroidised carbide aggregate microstructure in high carbon (CMn) steels (0.6-1.2wt%C), via conventional ???warm??? rolling and innovative Equal Channel Angular Extrusion (ECAE). Suitable deformation schedules were determined from dilatometry and thermo-mechanical G...

  17. Mixed structures in continuously cooled low-carbon automotive steels

    OpenAIRE

    Khalid, F.; Edmonds, D.

    1993-01-01

    Mixed microstructures have been studied in low- carbon microalloyed steels suitable for automotive applications, after continuous cooling from the hot-rolled condition. Microstructural features such as polygonal ferrite, bainitic and acicular ferrite and microphase constituent are identified using transmission electron microscopy. The influence of these mixed structures on the tensile strength, impact toughness and fracture behaviour is examined. It is found that improvements in impact toughn...

  18. 78 FR 64473 - Certain Hot-Rolled Carbon Steel Flat Products From the People's Republic of China: Final No...

    Science.gov (United States)

    2013-10-29

    ... (``HSLA'') steels, and the substrate for motor lamination steels. IF steels are recognized as low carbon... columbium), or both, added to stabilize carbon and nitrogen elements. HSLA steels are recognized as steels... Results of 2011-2012 Antidumping Duty Administrative Review, 78 FR 42039 (July 15, 2013)...

  19. Influence of carbon steel grade on the initial attachment of bacteria and microbiologically influenced corrosion.

    Science.gov (United States)

    Javed, M A; Neil, W C; Stoddart, P R; Wade, S A

    2016-01-01

    The influence of the composition and microstructure of different carbon steel grades on the initial attachment (≤ 60 min) of Escherichia coli and subsequent longer term (28 days) corrosion was investigated. The initial bacterial attachment increased with time on all grades of carbon steel. However, the rate and magnitude of bacterial attachment varied on the different steel grades and was significantly less on the steels with a higher pearlite phase content. The observed variations in the number of bacterial cells attached across different steel grades were significantly reduced by applying a fixed potential to the steel samples. Longer term immersion studies showed similar levels of biofilm formation on the surface of the different grades of carbon steel. The measured corrosion rates were significantly higher in biotic conditions compared to abiotic conditions and were found to be positively correlated with the pearlite phase content of the different grades of carbon steel coupons. PMID:26785935

  20. Experimental analysis and theoretical predictions of the limit strains of a hot-dip galvanized interstitial-free steel sheet

    Directory of Open Access Journals (Sweden)

    Maria Carolina dos Santos Freitas

    2013-04-01

    Full Text Available In this work, the formability of a hot-dip galvanized interstitial-free (IF steel sheet was evaluated by means of uniaxial tensile and Forming Limit Curve (FLC tests. The FLC was defined using the flat-bottomed Marciniak's punch technique, where the strain analysis was made using a digital image correlation software. A plastic localization model was also proposed wherein the governing equations are solved with the help of the Newton's method. The investigated hot-dip galvanized IF steel sheet presented a very good formability level in the deep-drawing range consistent with the measured Lankford values. The predicted limit strains were found to be in good agreement with the experimental data of the hot-dip galvanized IF steel sheet owing to the definition of the localization model geometrical imperfection as a function of the experimental surface roughness evolution and, in particular, to the yield surface flattening near to the plane-strain stress state authorized by the adopted yield criterion.

  1. Corrosion behavior of carbon steel containers with organic coating during interim storage and disposal of low-level radioactive wastes

    International Nuclear Information System (INIS)

    In the Federal Republic of Germany low and intermediate level wastes (e.g., solids, concentrates) are conditioned in carbon steel canisters with organic coating. For this purpose waste drums and steel sheet containers are used. They serve as unshielded packagings during interim storage, transport and disposal in the Konrad mine or in the Gorleben salt dome. Considering the licensing situation for the planned repositories, interim storage periods of up to 20 years are possible. During this period, the transport to the repository and in the operation phase of the repository, the integrity of the waste packaging must be guaranteed. Therefore, special attention must be paid to the corrosion behavior of the steel sheet packagings described in this report. For these reasons, corrosion studies were made on epoxy resin coated or polyurethane coated and uncoated stell sheet specimens. In the investigations design details of the containers (e.g., roundings, screwed connections, gaps, welded seams) as well as damage due to handling (cracks in the organic coating) were taken into account. The specimens were stored for six and twelve months, respectively, both in waste form simulates (inner corrosion of container) and under simulated conditions of an interim storage (storage hall) and of a repository (storage galeries in Konrad and Asse, salt brines) in order to be able to describe external container corrosion. Under simplifying boundary conditions an extrapolation is made of the test results. It has been possible to show that the carbon steel containers described here, provided with a 150 μm epoxy resin coating on the inner and external sides, fulfil the requirements imposed on them as regards their corrosion behavior. (orig.)

  2. The diffusion of carbon from liquid sodium into stainless steel

    International Nuclear Information System (INIS)

    A theory which describes the diffusion of carbon from liquid sodium into austenitic stainless steels is proposed. It is suggested that diffusion occurs simultaneously along two routes, i.e. the grain boundaries and the grains themselves. The grain boundaries provide a faster route than through the grains. In both routes the diffusion is accompanied by precipitation of iron/chromium carbides. The contributions of each route to the carbon concentration in the steel add together to give the observed profile. Each contribution obeys an equation of the error function type given as a solution to Fick's second law. A method of fitting such an equation to suitable curves using the minimising of sums of squares has been developed. It's application to profiles obtained in the present work has shown them to obey the above theory. The contributions from the two routes could be separated and used to evaluate effective diffusion coefficients. Most of the profiles were obtained from steel samples carburised in small sealed capsules. Constant carbon activities in sodium were ensured by the use of suitable sources, mainly couples consisting of a metal and one of its carbides or two carbides of the same metal. The profiles were mainly obtained from the metal by Glow Discharge Optical Spectroscopy. Work on samples obtained from two flowing sodium loops is reported, and are compared with other profiling techniques. (author)

  3. Numerical Determination of Shear Strength of Steel Reinforced Concrete Column Strengthened by CFRP Sheets

    Institute of Scientific and Technical Information of China (English)

    王铁成; 余流; 王立军

    2003-01-01

    The earthquake-resistant property of reinforced concrete members depends on the interaction between reinforcing bars and surrounding concrete through bond to a large degree. In this paper a general system aimed at dealing with the failure analysis of reinforced concrete columns strengthened with carbon-fiber-reinforced plastic (CFRP) sheets including bond-slip of the anchored reinforcing bars at the foot of the columns is presented. It is based on the yield design theory with a mixed modeling of the structure, according to which the concrete material is treated as a classical two-dimensional continuum, whereas the longitudinal reinforcing bars are regarded as one-dimensional rods including bond-slip at the foot of the columns. In shear reinforced zones both the shear CFRP sheets and transverse reinforcing bars are incorporated in the analysis through a homogenization procedure and they are only in tension. The approach is then implemented numerically by means of the finite-element formulation. The numerical procedure produces accurate estimates for the loading-carrying capacity of the shear members taken as an illustrative application by correlation with the experimental results, so the proposed approach is valid.

  4. Progress in Tridimensional (3d) Laser Forming of Stainless Steel Sheets

    Science.gov (United States)

    Gisario, Annamaria; Barletta, Massimiliano; Venettacci, Simone; Veniali, Francesco

    2015-09-01

    Achievement of complex shapes with high dimensional accuracy and precision by forming process is a demanding challenge for scientists and practitioners. Available technologies are numerous, with laser forming being progressively emerging because of limited springback, lack of molds and sophisticated auxiliary equipments. However, laser forming finds limited applications, especially when forming of tridimensional (3d) complex shapes is required. In this case, cost savings are often counterbalanced by the need for troublesome forming strategies. Therefore, traditional alternatives based on mechanical devices are usually preferred to laser systems. In the present work, 3d laser forming of stainless steel sheets by high power diode laser is investigated. In particular, the set of scanning patterns to form domes from flat blanks by simple and easy-to-manage radial paths alone was found. Numerous 3d items were also processed by diode laser to manufacture a number of complex shapes with high flexibility and limited efforts to modify the auxiliary forming equipment. Based on the experimental results and analytical data, the high power diode laser was found able to form arbitrary 3d shapes through the implementation of tailored laser scanning patterns and appropriate settings of the operational parameters.

  5. Deep drawing of 304 L Steel Sheet using Vegetable oils as Forming Lubricants

    Science.gov (United States)

    Shashidhara, Y. M.; Jayaram, S. R.

    2012-12-01

    The study involves the evaluation of deep drawing process using two non edible oils, Pongam (Pongammia pinnata) and Jatropha (Jatropha carcass) as metal forming lubricants. Experiments are conducted on 304L steel sheets under the raw and modified oils with suitable punch and die on a hydraulic press of 200 ton capacity. The punch load, draw-in-length and wall thickness distribution for deep drawn cups are observed. The drawn cups are scanned using laser scanning technique and 3D models are generated using modeling package. The wall thickness profiles of cups at different sections (or height) are measured using CAD package. Among the two raw oils, the drawn cups under Jatropha oil, have uniform wall thickness profile compared to Pongam oil. Uneven flow of material and cup rupturing is observed under methyl esters of Pongam and Jatropha oil lubricated conditions. However, the results are observed under epoxidised Jatropha oil with uniform metal flow and wall thicknesses compared to mineral and other versions of vegetable oils.

  6. Optimization of laser welding of DP/TRIP steel sheets using statistical approach

    Science.gov (United States)

    Reisgen, U.; Schleser, M.; Mokrov, O.; Ahmed, E.

    2012-02-01

    Generally, the quality of a weld joint is directly influenced by the welding input parameter settings. Selection of proper process parameters is important to obtain the desired weld bead profile and quality. In this research work, numerical and graphical optimization techniques of the CO 2 laser beam welding of dual phase (DP600)/transformation induced plasticity (TRIP700) steel sheets were carried out using response surface methodology (RSM) based on Box-Behnken design. The procedure was established to improve the weld quality, increase the productivity and minimize the total operation cost by considering the welding parameters range of laser power (2-2.2 kW), welding speed (40-50 mm/s) and focus position (-1 to 0 mm). It was found that, RSM can be considered as a powerful tool in experimental welding optimization, even when the experimenter does not have a model for the process. Strong, efficient and low cost weld joints could be achieved using the optimum welding conditions.

  7. Steel sheet composite materials with foamed aluminium; Stahlblechverbundwerkstoffe mit geschaeumtem Aluminium

    Energy Technology Data Exchange (ETDEWEB)

    Baumeister, J.; Weber, M. [Institut fuer Angewandte Materialforschung, Bremen (Germany); Bleck, W.; Hagen, H. von [Technische Hochschule Aachen (Germany). Lehrstuhl und Inst. fuer Eisenhuettenkunde

    1999-07-01

    Sandwich structured steel sheets with a core of foamed aluminium can be produced by roll-bonding and glueing. Results of corrosion tests and laser welding tests so far were positive. Several applications have been proposed but none of them has been implemented as yet. The material is recommended for applications with a profile of requirements comprising structurally and functionally relevant characteristics. Recycling is unproblematic. [German] Zur Herstellung von Stahlblechsandwichverbunden mit einem Aluminiumschaumkern lassen sich die Verfahren Walzplattieren und Kleben einsetzen. Es sind Sandwichverbunde mit Gesamtdichten von 0,7 bis 2,0 g/cm{sup 3} und Gesamtdicken zwischen 10 und 32 mm darstellbar. Die Tafelgroessen fuer die vielversprechendsten Verfahren liegen derzeit bei ueber DIN A3 (konventionell geschaeumt) oder 160 mm x mehrere m (kontinuierlich im Banddurchlaufofen geschaeumt) und 2 m x 600 mm (geklebt). Es lassen sich gute mechanische Eigenschaften des Sandwichverbundes (Biegesteifigkeit) und hohe Versagensreserven bei Druck- und Biegebeanspruchungen sowie interessante funktionelle Eigenschaften (z.B. hohe Energieaufnahme) erzielen. Aus Tastversuchen zu Korrosionseigenschaften und Fuegeverfahren (Laserschweissen) konnten positive Resultate gewonnen werden. Vorschlaege zu Anwendungen bestehen, aber ein direkter Einsatz ist noch nicht realisiert worden. Ein Einsatz des Werkstoffverbundes ist sinnvoll in Gebieten, in denen ein Anforderungsprofil von strukturell und funktionell relevanten Eigenschaften vorherrscht. Das Recycling der rein metallischen Verbunde ist problemlos. (orig.)

  8. 75 FR 64700 - Certain Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From Brazil: Preliminary Results of...

    Science.gov (United States)

    2010-10-20

    ...'')) steels, high strength low alloy (``HSLA'') steels, and the substrate for motor lamination steels. IF... niobium added to stabilize carbon and nitrogen elements. HSLA steels are recognized as steels with micro...-Quality Steel Products from Brazil, 64 FR 38797 (July 19, 1999); see also Final Affirmative...

  9. Studies of the properties of heat treated rolled medium carbon steel

    OpenAIRE

    Daramola O. Oluyemi; Oladele Isiaka Oluwole; B.O Adewuyi

    2011-01-01

    Investigations were carried out to study critically the effects of heat treatment on the properties of rolled medium carbon steel. Representative samples of as-rolled medium carbon steel were subjected to heat treatment processes which are; Quenching, Lamellae Formation and Tempering in the following order (Q + Q + L + T), (Q + L + T) and (L + T). The steel was heated to the austenizing temperature of 830 ºC and water quenched. The quenched steel was subjected to lamellae formation by reheati...

  10. 南沙港HZ和AZ型组合钢板桩陆上施工技术%Construction technology of Steel Pile Wall Formed by HZ and AZ-section Steel Sheet Pile

    Institute of Scientific and Technical Information of China (English)

    古建波; 郭生强

    2011-01-01

    介绍了南沙港粮食及通用码头HZ和AZ型组合钢板桩施工技术,对施打钢板桩用的导向架,采用活动式限位装置、防扭曲装置加以改进,加强测量控制,提高了钢板桩施工质量.%In this paper,construction technology of steel pile wall formed by HZ and AZ-section steel sheet pile on land is introduced.By setting up the active spacing equipment and equipment provided against twist in steel guide frame for steel sheet pile driving,the error of HZ and AZ-section steel sheet pile driving meet construction specifications.

  11. Influence of high deformation on the microstructure of low-carbon steel

    Institute of Scientific and Technical Information of China (English)

    Florin Popa; Ionel Chicina; Dan Frunz; Ioan Nicodim; Dorel Banabic

    2014-01-01

    Low-carbon steel sheets DC04 used in the automotive industry were subjected to cold rolling for thickness reduction from 20%to 89%. The desired thickness was achieved by successive reductions using a rolling mill. The influence of thickness reduction on the micro-structure was studied by scanning electron microscopy. Microstructure evolution was characterized by the distortion of grains and the occur-rence of the oriented grain structure for high cold work. A mechanism of grain restructuring for high cold work was described. The occur-rence of voids was discussed in relation with cold work. The evolution of voids at the grain boundaries and inside the grains was also consid-ered. To characterize the grain size, the Feret diameter was measured and the grain size distribution versus cold work was discussed. The chemical homogeneity of the sample was also analyzed.

  12. Woven Glass Fiber Composites with Aligned Carbon Nanotube Sheet Interlayers

    OpenAIRE

    Hardik Bhanushali; Philip D. Bradford

    2016-01-01

    This investigation describes the design, fabrication, and testing of woven glass fiber reinforced epoxy matrix laminates with aligned CNT sheets integrated between plies in order to improve the matrix dominated through thickness properties such as the interlaminar fracture toughness at ply interfaces. Using aligned CNT sheets allows for a concentration of millimeter long CNTs at the most likely point of laminate failure. Mode I and Mode II interlaminar fracture toughness of various CNT modifi...

  13. New light-weight solutions for steel sheets in automotive applications; Neue Loesungen mit Stahlblechen im Automobil-Leichtbau

    Energy Technology Data Exchange (ETDEWEB)

    Hartmann, G.; Mueschenborn, W.; Schneider, C.; Simon, R.

    1996-12-01

    New and modified high-strength steels can provide efficient contributions to the weight reduction of automobildes. Depending on their chemical composition and structure these materials differ in terms of strength, forming properties and functional potentials. Today cold-rolled steel sheets with minimum yield strengths from 180 up to 460 N/mm{sup 2} are available in cold-rolled and surface coated versions. The characteristic features of various steel concepts - microalloyed steel, phosphorus strengthened steel, bake-hardening steel, IF-high strenght steel - are described in terms of deep-drawability and stretch-formability. Under future aspects multiple-phase steels like dual-phase steels and TRIP-steels are most promising, since these materials offer the best combination of strength and ductility. These concepts and also CMnCr-alloying, resulting in bainitic or martensitic structures, are covering a tensile - strength range up to 1300 N/mm{sup 2}. Hot-rolled versions with thicknesses of 1.4 to 4.0 mm may offer excellent potentials for light weight wheels of safety components. In addition to innovative materials Thyssen Stahl AG has concentrated its efforts on advanced application technologies. As a pioneer in the field of tailored blanks Thyssen Stahl AG has cultivated this expanding concept in terms of cost reduction, weight saving and functional properties. In addition to this, light weight multi-layer-sheet, so called `Noppenbleche`, have been developed, which also may offer considerable weight-savings. Advanced forming-technologies like hydro-forming, providing extended freedom of shape-design, have already found first practical applications. (orig.) [Deutsch] Mit zunehmender Forderung nach geringerem Kraftstoffverbrauch und weiterer Schadstoffreduzierung erhaelt der Automobil-Leichtbau einen immer hoeheren Stellenwert. Nicht nur die Werkstoffentwicklung, sondern auch Konstruktionsprinzipien und Herstellungsverfahren haben vor diesem Hintergrund neue Impulse

  14. Copper and nickel hexacyanoferrate nanostructures with graphene-coated stainless steel sheets for electrochemical supercapacitors

    Science.gov (United States)

    Wu, Mao-Sung; Lyu, Li-Jyun; Syu, Jhih-Hao

    2015-11-01

    Copper and nickel hexacyanoferrate (CuHCF and NiHCF) nanostructures featuring three-dimensional open-framework tunnels are prepared using a solution-based coprecipitation process. CuHCF shows superior supercapacitive behavior than the NiHCF, due to the presence of numerous macropores in CuHCF particles for facilitating the transport of electrolyte. Both CuHCF and NiHCF electrodes with stainless steel (SS) substrate tend to lose their electroactivity towards intercalation/deintercalation of hydrated potassium ions owing to the partial corrosion of SS. Formation of a protective and conductive carbon layer in between SS and CuHCF (NiHCF) film is of paramount importance for improving the irreversible loss of electroactivity. Thin and compact graphene (GN) layer without observable holes in its normal plane is the most effective way to suppress the corrosion of SS compared with porous carbon nanotube and activated carbon layers. Specific capacitance of CuHCF electrode with GN layer (CuHCF/GN/SS) reaches 570 F g-1, which is even better than that of CuHCF with Pt substrate (500 F g-1) at 1 A g-1. The CuHCF/GN/SS exhibits high stability with 96% capacitance retention over 1000 cycles, greater than the CuHCF with Pt (75%).

  15. Fabrication and microwave shielding properties of free standing polyaniline-carbon fiber thin sheets

    Energy Technology Data Exchange (ETDEWEB)

    Joon, Seema [Polymeric & Soft Material Section, CSIR-National Physical Laboratory, New Delhi 110012 (India); Department of Physics, DCRUST Murthal, Sonepat, Haryana 130001 (India); PDM College of Engineering, Bahadurgarh, Haryana 124507 (India); Kumar, Rakesh [Polymeric & Soft Material Section, CSIR-National Physical Laboratory, New Delhi 110012 (India); PDM College of Engineering, Bahadurgarh, Haryana 124507 (India); Singh, Avanish Pratap [Polymeric & Soft Material Section, CSIR-National Physical Laboratory, New Delhi 110012 (India); Shukla, Rajni [Department of Physics, DCRUST Murthal, Sonepat, Haryana 130001 (India); Dhawan, S.K., E-mail: skdhawan@mail.nplindia.ernet.in [Polymeric & Soft Material Section, CSIR-National Physical Laboratory, New Delhi 110012 (India)

    2015-06-15

    Attempt has been made to synthesize polyaniline-carbon fiber (PANI-CF) composite via in-situ emulsion polymerization using β-naphthalene sulphonic acid (NSA) which acts as both surfactant as well as dopant. Free standing PANI-CF thin sheets are prepared which have electrical conductivity ∼1.02 S/cm with improved mechanical strength and thermal stability. The scanning electron microscopy is used to study the surface morphology of the composites. Structural characterization is done by using XRD. The dielectric attributes (ε* = ε′ − iε″) of PANI-CF sheets are calculated using experimental S parameters (S{sub 11}, S{sub 12}) by Nicolson Ross Wier equations. It has been demonstrated that these sheets show maximum shielding effectiveness (SE) of 31.9 dB at 12.4 GHz frequency at a thickness of 1.5 mm. Free standing PANI-CF sheets so prepared have a potential for X-band microwave absorber application. - Highlights: • Free standing polyaniline-carbon fiber thin sheets fabricated for EMI shielding. • The mechanical strength of sheets improves with phenolic resin loading. • The dielectric parameters were calculated by Nicholson Ross Wier equations. • Sheets (1.5 mm thickness) demonstrate SE of 31.9 dB at 12.4 GHz frequency. • Sheets find potential application for X-band microwave absorption.

  16. Corrosion behavior of carbon steel in wet Na-bentonite medium

    International Nuclear Information System (INIS)

    Corrosion behaviors of carbon steel in wet Na-bentonite medium were studied. Corrosion rate of carbon steel in wet bentonite was measured to be 20 μm/yr at 25 deg C using the AC impedance technique. This value is agreed with that obtained by weight loss at 40 deg C for 1 year. The effect of bicarbonate ion on the corrosion of carbon steel in wet bentonite was also evaluated. The carbon steels in wet bentonite having 0.001, 0.01, and 0.1 M concentration of bicarbonate ion gave corrosion rates of 20, 8, and 0.2 μm/yr, respectively. Corrosion potentials of specimens were also measured and compared with the AC impedance results. Both results indicated that bicarbonate ion could effectively reduce the corrosion rate of carbon steels in bentonite due to the formation of protective layer on the carbon steel. (author)

  17. Metallic tin quantum sheets confined in graphene toward high-efficiency carbon dioxide electroreduction

    Science.gov (United States)

    Lei, Fengcai; Liu, Wei; Sun, Yongfu; Xu, Jiaqi; Liu, Katong; Liang, Liang; Yao, Tao; Pan, Bicai; Wei, Shiqiang; Xie, Yi

    2016-09-01

    Ultrathin metal layers can be highly active carbon dioxide electroreduction catalysts, but may also be prone to oxidation. Here we construct a model of graphene confined ultrathin layers of highly reactive metals, taking the synthetic highly reactive tin quantum sheets confined in graphene as an example. The higher electrochemical active area ensures 9 times larger carbon dioxide adsorption capacity relative to bulk tin, while the highly-conductive graphene favours rate-determining electron transfer from carbon dioxide to its radical anion. The lowered tin-tin coordination numbers, revealed by X-ray absorption fine structure spectroscopy, enable tin quantum sheets confined in graphene to efficiently stabilize the carbon dioxide radical anion, verified by 0.13 volts lowered potential of hydroxyl ion adsorption compared with bulk tin. Hence, the tin quantum sheets confined in graphene show enhanced electrocatalytic activity and stability. This work may provide a promising lead for designing efficient and robust catalysts for electrolytic fuel synthesis.

  18. Surface cellular salient defects of galvanized steel sheets%镀锌板表面胞状凸起缺陷

    Institute of Scientific and Technical Information of China (English)

    陈连生; 胡宝佳; 宋进英; 田亚强; 郑小平; 邸光明

    2016-01-01

    Scanning electron microscopy along with energy dispersive spectroscopy and sample-electrolysing method was employed to investigate the causes for the formation of cellular salient defects on the surface of galvanized steel sheets. Results show that the skin defect of cold rolled steel sheet is the direct cause of the surface cellular salient defects of galvanized sheets. The strip of silicate inclusions larger than 300μm located at the subsurface area of the cold rolled steel sheet,and massive iron oxide lied among silicate inclusions. Mechanical grinding was conducted to remove the subsurface area of the pickling plate with the same defect batch,and the subsequent cold rolling test showed that the main reason of the surface defects of the galvanized sheet was not caused by massive iron oxide inclusions. The inclu-sion content in the casting billet of galvanized steel sheets with defects was 100.32 mg/10 kg which was composed of in-clusions larger than 140μm,while the normal value was 20.98 mg/10 kg for the casting billet of galvanized steel sheets without defects. The results proved that the fundamental cause of the surface cellular salient defects of galvanized steel sheets was the large silicate inclusions.%采用SEM、EDS和大样电解法研究了某种镀锌板表面胞状凸起缺陷的形成原因。结果表明:冷轧板表面起皮缺陷是造成镀锌板表面胞状凸起缺陷的直接原因。冷轧原料板近表层分布着尺寸大于300μm的长条状硅酸盐夹杂带,且夹杂带中分布着块状氧化铁夹杂。与缺陷镀锌板同批次酸洗板机械研磨去掉近表层,随后冷轧试验表明,块状氧化铁夹杂不是造成镀锌板表面胞状凸起缺陷的主要原因。缺陷镀锌板铸坯中夹杂物含量为100.32 mg/10 kg,夹杂物主要由尺寸大于140μm大型夹杂物组成,而正常镀锌板铸坯中夹杂物含量为20.98 mg/10 kg,证实钢中大型硅酸盐类夹杂是导致镀锌板表面凸起缺陷的根本原因。

  19. Characterization of Bainitic Microstrucutres in Low Carbon Hsla Steels

    Science.gov (United States)

    Kang, Ju Seok; Park, Chan Gyung

    The austenite phase of low carbon steels can be transformed to various bainitic microstructures such as granular bainite, acicular ferrite and bainitic ferrite during continuous cooling process. In the present study site-specific transmission electron microscope (TEM) specimens were prepared by using focused ion beam (FIB) to identify the bainitic microstructure in low carbon high strength low alloy (HSLA) steels clearly. Granular bainite was composed of fine subgrains and 2nd phase constituents like M/A or pearlite located at grain and/or subgrain boundaries. Acicular ferrite was identified as an aggregate of randomly orientated needle-shaped grains. The high angle relations among acicular ferrite grains were thought to be caused by intra-granular nucleation, which could be occur under the high cooling rate condition. Bainitic ferrite revealed uniform and parallel lath structure within the packet. In some case, however, the parallel lathes showed high angle relations due to packet overlapping during grow of bainitic ferrite, resulting in high toughness properties in bainitic ferrite based steels.

  20. Boriding of high carbon high chromium cold work tool steel

    International Nuclear Information System (INIS)

    High-carbon high-chromium cold work tool steels are widely used for blanking and cold forming of punches and dies. It is always advantageous to obtain an increased wear resistant surface to improve life and performance of these steels. In this connection boriding of a high-carbon high-chromium cold work die steel, D3, was conducted in a mixture of 30% B4C, 70% borax at 950 °C for two, four and six hours. Case depth of the borided layer obtained was between 40 to 80 μm. After boriding, the surface hardness achieved was between 1430 to 1544 HV depending upon the process time. X-ray diffraction studies confirmed the formation of a duplex compound layer consisting of FeB and Fe2B. It is generally considered that FeB is undesirable because of its inherent brittleness. Post boriding treatment (homogenization) transformed the compound layer into single-phase layer of Fe2B, while surface hardness decreased to 1345-1430 HV. Pin-on-disc wer test showed that wear resistance of the borided samples was superior as compared to non-borided material and increased with boriding time

  1. Resistance spot welding joints of AISI 316L austenitic stainless steel sheets: Phase transformations, mechanical properties and microstructure characterizations

    International Nuclear Information System (INIS)

    Highlights: • Resistance spot welding of AISI 316L stainless steel sheets. • Microstructure prediction by the use of Schaeffler and Pseudo-binary diagrams. • Non-equilibrium phases including skeletal, acicular and lathy delta ferrite formed. • Mechanical characterization of weld nuggets including peak load and failure energy. • Different failure modes were found at various welding currents. - Abstract: In this paper, we aim to optimize welding parameters namely welding current and time in resistance spot welding (RSW) of the austenitic stainless steel sheets grade AISI 316L. Afterward, effect of optimum welding parameters on the resistance spot welding properties and microstructure of AISI 316L austenitic stainless steel sheets has been investigated. Effect of welding current at constant welding time was considered on the weld properties such as weld nugget size, tensile–shear load bearing capacity of welded materials, failure modes, failure energy, ductility, and microstructure of weld nuggets as well. Phase transformations that took place during weld thermal cycle were analyzed in more details including metallographic studies of welding of the austenitic stainless steels. Metallographic images, mechanical properties, electron microscopy photographs and micro-hardness measurements showed that the region between interfacial to pullout mode transition and expulsion limit is defined as the optimum welding condition. Backscattered electron scanning microscopic images (BE-SEM) showed various types of delta ferrite in weld nuggets. Three delta ferrite morphologies consist of skeletal, acicular and lathy delta ferrite morphologies formed in resistance spot welded regions as a result of non-equilibrium phases which can be attributed to the fast cooling rate in RSW process and consequently, prediction and explanation of the obtained morphologies based on Schaeffler, WRC-1992 and Pseudo-binary phase diagrams would be a difficult task

  2. Cutting thin sheets of allyl diglycol carbonate (CR-39) with a CW CO2, laser

    International Nuclear Information System (INIS)

    Recent studies have shown that Allyl Diglycol Carbonate, commercially known as CR-39 (the most sensitive among etch track detectors) can detect relativistic oxygen and other heavier nuclei. We are using large sheets of special grade CR-39 (DOP) in our experiment in Space Shuttle-Spacelab-3. As CR-39 is a highly brittle substance, special care is required to cut CR-39 shetts, especially in case of large sheets and circular cuts. A study of cutting of CR-39 sheets using laser light is described in this paper. It has been found that this method is sufficiently fast to handle large number of sheets and also equally safe for big sheets. A maximum speed up to 200 cm/min with a 5 x 104 W/cm2 laser is obtained during the present study. This study also shows that laser cutting does not affect the track properties of CR-39. (orig.)

  3. Effect of Electron Beam Irradiation on the Tensile Properties of Carbon Nanotubes Sheets and Yarns

    Science.gov (United States)

    Williams, Tiffany S.; Miller, Sandi G.; Baker, James S.; McCorkle, Linda S.; Meador, Michael A.

    2013-01-01

    Carbon nanotube sheets and yarns were irradiated using electron beam (e-beam) energy to determine the effect of irradiation dose on the tensile properties. Results showed that a slight change in tensile strength occurred after irradiating as-received CNT sheets for 20 minutes, and a slight decrease in tensile strength as the irradiation time approached 90 minutes. On the other hand, the addition of small molecules to the CNT sheet surface had a greater effect on the tensile properties of e-beam irradiated CNT sheets. Some functionalized CNT sheets displayed up to a 57% increase in tensile strength following 90 minutes of e-beam exposure. In addition, as-received CNT yarns showed a significant increase in tensile strength as the irradiation time increased.

  4. Acid neutralisation capacity of accelerated carbonated stainless steel slag.

    Science.gov (United States)

    Johnson, D C; MacLeod, C L; Hills, C D

    2003-05-01

    The acid neutralisation capacity test is widely used to assess the long-term performance of waste materials prior to disposal. Samples of fixed mass are exposed to increasing additions of nitric add in sealed containers and the resultant pH is plotted as a titration curve. In this work, the add neutralisation capacity test was used in the assessment of an accelerated carbonated stainless steel slag. Difficulties arose in applying the test procedure to this material. This was largely because of the raised pressure from significant volumes of released carbon dioxide trapped in the sealed sample containers, causing an alteration to leachate pH values. Consequently, the add neutralisation capacity test was modified to enable testing of samples in equilibrium with the atmosphere. No adverse effects on the results from testing of a carbonate free material were recorded. PMID:12803247

  5. Inhibition Performance of Enhanced-Mo Inhibitor for Carbon Steel in 55% LiBr Solution

    Institute of Scientific and Technical Information of China (English)

    LIANG Cheng-hao; HU Xian-qi

    2008-01-01

    The inhibition performance of enhanced-Mo inhibitor for carbon steel in 55% LiBr solution was measured by means of chemical immersion, electrochemical measurements, and physical detection technologies. Results indicated that enhanced-Mo inhibitor showed excellent inhibition performance of carbon steel in 55% LiBr solution, especially at high temperature. With increasing the temperature of solution from 160 ℃ to 240 ℃, the corrosion rates of carbon steel increased from 17.67 μm/a to 33.07 μm/a. Enhanced-Mo inhibitor might improve the anodic polarization performance of carbon steel and widen the passive potential region of carbon steel in 55% LiBr solution. Enhanced-Mo inhibitor belongs to anodic inhibitor. In 55% LiBr solution, the relationship between corrosion current density icorr and corrosion potential Ecorr of carbon steel accorded with the equation lgicorr=-2.66-3.54Ecorr, and the value of cathodic Tafel constant βc for the H2 reaction was 282 mVSCE. When 55% LiBr solution contained enhanced-Mo inhibitor, a passive film comprising Fe3O4 and MoO2 was formed on the carbon steel surface by electrochemical reactions. The corrosion of carbon steel might be retarded by this protective film, and the anticorrosion performance of carbon steel in 55% LiBr solution might be improved by enhanced-Mo inhibitor.

  6. Deformation Behavior of Ultra-low Carbon Steel in Ferrite Region during Warm Processing

    Institute of Scientific and Technical Information of China (English)

    XU Guang; CHEN Zhenye; LIU Li; YU Shengfu

    2008-01-01

    The hot deformation experiments of ultra-low carbon steel in ferrite range were carried out ina hot simulator in order to research hot deformation behaviors of ultra-low carbon steel in ferrite range at low temperature.The results show that the influences of deformation parameters on flow stress are different to those in austenitic deformation.The deformation characteristic parameters were calculated for ultra-low carbon steel in ferrite region.The flow stress equation for ultra-low carbon steel in ferritic deformation at low temperature was obtained.

  7. Inhibition Effect of Dodecylamine on Carbon Steel Corrosion in Hydrochloric Acid Solution

    Science.gov (United States)

    Chen, Zhenyu; Huang, Ling; Qiu, Yubing; Guo, Xingpeng

    2012-12-01

    Dodecylamine spontaneously adsorbs on carbon steel via its polar group (-NH2) in hydrochloric acid solution. Furthermore, it forms a monolayer film on carbon steel surface. The inhibition mechanism of dodecylamine for carbon steel is geometric blocking effect. The adsorption of dodecylamine on carbon steel surface follows Arrhenius equation. The adsorption slightly increases activated energy, but greatly reduces pre-exponential factor value. Atomic force microscopy force curves indicate that at the area without adsorbed dodecylamine, no obvious adhere force occurs. At the area with adsorbed dodecylamine, however, an average 1.3 nN adhere force is observed.

  8. Mill Scale Corrosion and Prevention in Carbon Steel Heat Exchanger

    Science.gov (United States)

    Sharma, Pankaj; Roy, Himadri

    2015-10-01

    The cause of material degradation of an ASTM A-124 grade carbon steel tube belonging to a heat exchanger has been investigated. Visual examination, followed by an in-depth microstructural characterization using optical microscopy, energy dispersive X-ray, and scanning electron microscopy, was carried out for understanding the primary cause of material degradation. Based on the results of an extensive examination as well as the background information provided on the heat exchanger, it was determined that the steel tubes were predominantly damaged by the mechanism of crevice corrosion facilitated by the presence of mill scale. It is concluded that the heat exchanger tubes were not properly investigated for defects after their fabrication. Based on the situation, the proper cleaning method was selected for preventing further corrosion in the system. A chemical cleaning process was designed using acid pickling along with an inhibitor and a surfactant.

  9. Steel Microstructure Effect on Mechanical Properties and Corrosion Behavior of High Strength Low Carbon Steel

    Science.gov (United States)

    Barraza-Fierro, Jesus Israel; Campillo-Illanes, Bernardo; Li, Ximing; Castaneda, Homero

    2014-08-01

    Different thermomechanical treatments were applied to a high strength low carbon steel with a novel chemical composition. As a result, three different microstructures were produced with dissimilar mechanical and corrosion properties. Subsequently, a tempering heat treatment was applied to redistribute the phases in the steel. Microstructure A with 56 pct martensite and 32 pct bainite presented high strength but medium ductility; microstructure C with 95 pct ferrite and 3 pct martensite/austenite resulted in low strength and high ductility, and finally microstructure B with 98 pct bainite and 2 pct martensite/austenite resulted in high strength and ductility. Alternatively the corrosion behavior obtained by polarization curves was characterized in 0.1 M H2SO4, 3 M H2SO4, 3.5 wt pct NaCl, and NS4 solutions resulting in similar magnitudes, while the corrosion behavior acquired by electrochemical impedance spectroscopy had slightly differences in 3 M H2SO4.

  10. Research on Welding Test of Grey Cast Iron and Low-Carbon Steel

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    Grey cast iron's welding itself is a complex proble m.So proper welding materials must be selected,complex welding techniques such as preheating before weldingslow cooling after welding etc,should be taken. However the carbon component in low-carbon steel is comparatively low,the carbo n of welded joint will diffuse to the low-carbon steel when it is welded with gr ey cast iron,which will cause the component of carbon greatly increased at the low-carbon steel side in HAZ,high carbon martensite and cracks ...

  11. Corrosion of a carbon steel in simulated liquid nuclear wastes

    International Nuclear Information System (INIS)

    This work is part of a collaboration agreement between CNEA (National Atomic Energy Commission of Argentina) and USDOE (Department of Energy of the United States of America), entitled 'Tank Corrosion Chemistry Cooperation', to study the corrosion behavior of carbon steel A537 class 1 in different simulated non-radioactive wastes in order to establish the safety concentration limits of the tank waste chemistry at Hanford site (Richland-US). Liquid high level nuclear wastes are stored in tanks made of carbon steel A537 (ASTM nomenclature) that were designed for a service life of 20 to 50 years. A thickness reduction of some tank walls, due to corrosion processes, was detected at Hanford site, beyond the existing predicted values. Two year long-term immersion tests were started using non radioactive simulated liquid nuclear waste solutions at 40 C degrees. This work extends throughout the first year of immersion. The simulated solutions consist basically in combinations of the 10 most corrosion significant chemical components: 5 main components (NaNO3, NaCl, NaF, NaNO2 and NaOH) at three concentration levels and 5 secondary components at two concentration levels. Measurements of the general corrosion rate with time were performed for carbon steel coupons, both immersed in the solutions and in the vapor phases, using weight loss and electrochemistry impedance spectroscopy techniques. Optic and scanning electron microscopy examination, analysis of U-bend samples and corrosion potential measurements, were also done. Localized corrosion susceptibility (pitting and crevice corrosion) was assessed in isolated short-term tests by means of cyclic potentiodynamic polarization curves. The effect of the simulated waste composition on the corrosion behavior of A537 steel was studied based on statistical analyses. The Surface Response Model could be successfully applied to the statistical analysis of the A537 steel corrosion in the studied solutions. General corrosion was not

  12. Optimization of chemical compositions in low-carbon Al-killed enamel steel produced by ultra-fast continuous annealing

    Energy Technology Data Exchange (ETDEWEB)

    Dong, Futao, E-mail: dongft@sina.com [The State Key Laboratory of Rolling and Automation, Northeastern University, Shenyang 110819 (China); Du, Linxiu; Liu, Xianghua [The State Key Laboratory of Rolling and Automation, Northeastern University, Shenyang 110819 (China); Xue, Fei [College of Electrical Engineering, Hebei United University, Tangshan 063000 (China)

    2013-10-15

    The influence of Mn,S and B contents on microstructural characteristics, mechanical properties and hydrogen trapping ability of low-carbon Al-killed enamel steel was investigated. The materials were produced and processed in a laboratory and the ultra-fast continuous annealing processing was performed using a continuous annealing simulator. It was found that increasing Mn,S contents in steel can improve its hydrogen trapping ability which is attributed by refined ferrite grains, more dispersed cementite and added MnS inclusions. Nevertheless, it deteriorates mechanical properties of steel sheet. Addition of trace boron results in both good mechanical properties and significantly improved hydrogen trapping ability. The boron combined with nitrogen segregating at grain boundaries, cementite and MnS inclusions, provides higher amount of attractive hydrogen trapping sites and raises the activation energy for hydrogen desorption from them. - Highlights: • We study microstructures and properties in low-carbon Al-killed enamel steel. • Hydrogen diffusion coefficients are measured to reflect fish-scale resistance. • Manganese improves hydrogen trapping ability but decrease deep-drawing ability. • Boron improves both hydrogen trapping ability and deep-drawing ability. • Both excellent mechanical properties and fish-scale resistance can be matched.

  13. Woven Glass Fiber Composites with Aligned Carbon Nanotube Sheet Interlayers

    Directory of Open Access Journals (Sweden)

    Hardik Bhanushali

    2016-01-01

    Full Text Available This investigation describes the design, fabrication, and testing of woven glass fiber reinforced epoxy matrix laminates with aligned CNT sheets integrated between plies in order to improve the matrix dominated through thickness properties such as the interlaminar fracture toughness at ply interfaces. Using aligned CNT sheets allows for a concentration of millimeter long CNTs at the most likely point of laminate failure. Mode I and Mode II interlaminar fracture toughness of various CNT modified samples were investigated using double cantilever beam (DCB and end notched flexure (ENF experiments, respectively. Short beam strength (SBS and in-plane tensile properties of the CNT modified samples were also investigated. Moderate improvement was observed in Mode I and Mode II fracture toughness at crack initiation when aligned CNT sheets with a basis weight of 0.354 g/m2 were used to modify the ply interface. No compromise in the in-plane mechanical properties of the laminate was observed and very little improvement was observed in the shear related short beam strength of the CNT modified laminates as compared to the control samples. Integration of aligned CNT sheets into the composite laminate imparted in-plane and through thickness electrical properties into the nonconductive glass fiber reinforced epoxy composite laminates.

  14. A Spray Pyrolysis Method to Grow Carbon Nanotubes on Carbon Fibres, Steel and Ceramic Bricks.

    Science.gov (United States)

    Vilatela, Juan J; Rabanal, M E; Cervantes-Sodi, Felipe; García-Ruiz, Máximo; Jiménez-Rodríguez, José A; Reiband, Gerd; Terrones, Mauricio

    2015-04-01

    We demonstrate a spray pyrolysis method to grow carbon nanotubes (CNTs) with high degree of crystallinity, aspect ratio and degree of alignment on a variety of different substrates, such as conventional steel, carbon fibres (CF) and ceramics. The process consists in the chemical vapour deposition of both a thin SiO2 layer and CNTs that subsequently grow on this thin layer. After CNT growth, increases in specific surface by factors of 1000 and 30 for the steel and CF samples, respectively, are observed. CNTs growth on ceramic surfaces results in a surface resistance of 37.5 Ohm/sq. When using conventional steel as a rector tube, we observed CNTs growth rates of 0.6 g/min. Details of nanotube morphology and the growth mechanism are discussed. Since the method discussed here is highly versatile, it opens up a wide variety of applications in which specific substrates could be used in combination with CNTs.

  15. A Spray Pyrolysis Method to Grow Carbon Nanotubes on Carbon Fibres, Steel and Ceramic Bricks.

    Science.gov (United States)

    Vilatela, Juan J; Rabanal, M E; Cervantes-Sodi, Felipe; García-Ruiz, Máximo; Jiménez-Rodríguez, José A; Reiband, Gerd; Terrones, Mauricio

    2015-04-01

    We demonstrate a spray pyrolysis method to grow carbon nanotubes (CNTs) with high degree of crystallinity, aspect ratio and degree of alignment on a variety of different substrates, such as conventional steel, carbon fibres (CF) and ceramics. The process consists in the chemical vapour deposition of both a thin SiO2 layer and CNTs that subsequently grow on this thin layer. After CNT growth, increases in specific surface by factors of 1000 and 30 for the steel and CF samples, respectively, are observed. CNTs growth on ceramic surfaces results in a surface resistance of 37.5 Ohm/sq. When using conventional steel as a rector tube, we observed CNTs growth rates of 0.6 g/min. Details of nanotube morphology and the growth mechanism are discussed. Since the method discussed here is highly versatile, it opens up a wide variety of applications in which specific substrates could be used in combination with CNTs. PMID:26353505

  16. INFLUENCE OF ELECTRIC SPARK ON HARDNESS OF CARBON STEEL

    Directory of Open Access Journals (Sweden)

    I. O. Vakulenko

    2014-03-01

    Full Text Available Purpose. The purpose of work is an estimation of influence of an electric spark treatment on the state of mouldable superficial coverage of carbon steel. Methodology. The steel of fragment of railway wheel rim served as material for research with chemical composition 0.65% С, 0.67% Mn, 0.3% Si, 0.027% P, 0.028% S. Structural researches were conducted with the use of light microscopy and methods of quantitative metallography. The structural state of the probed steel corresponded to the state after hot plastic deformation. The analysis of hardness distribution in the micro volumes of cathode metal was carried out with the use of microhardness tester of type of PMT-3. An electric spark treatment of carbon steel surface was executed with the use of equipment type of EFI-25M. Findings. After electric spark treatment of specimen surface from carbon steel the forming of multi-layered coverage was observed. The analysis of microstructure found out the existence of high-quality distinctions in the internal structure of coverage metal, depending on the probed area. The results obtained in the process are confirmed by the well-known theses, that forming of superficial coverage according to technology of electric spark is determined by the terms of transfer and crystallization of metal. The gradient of structures on the coverage thickness largely depends on development of structural transformation processes similar to the thermal character influence. Originality. As a result of electric spark treatment on the condition of identical metal of anode and cathode, the first formed layer of coverage corresponds to the monophase state according to external signs. In the volume of coverage metal, the appearance of carbide phase particles is accompanied by the decrease of microhardness values. Practical value. Forming of multi-layered superficial coverage during electric spark treatment is accompanied by the origin of structure gradient on a thickness. The effect

  17. Low Carbon Low Alloy Submicro-Steel with Nano-Precipitates

    Institute of Scientific and Technical Information of China (English)

    SongHongwei; ShiBi; ZhangJunbao; WangXiufang

    2005-01-01

    A submicro-steel sheet was successfully fabricated by severe warm-wiling at 773 K through a single pass. The microstructure was characterized first and the thermal stability of the submicro-steel was investigated by annealing the steel at different temperatures.Results indicate that grains are nearly equiaxial with an average diameter of 300 nm for grains near to the surface and 600 nm for grains at the center of the sheet and the submicro-steel can be subjected to annealing at 773 K without obvious grain growth. The formation of the submicro-structure can be related to a severe plastic deformation-induced grain refinement mechanism. The unusually high thermal stability can be attributed to the pinning effect of numerous uniformly-distributed nano-precipitates in the steel. The average diameter of the larger precipitates is about 30 nm and the smaller less than 10 inn.

  18. Preparation of High Silicon Electrical Steel Sheets with Strong {100} Recrystallization Texture by the Texture Inheritance of Initial Columnar Grains

    Science.gov (United States)

    Pan, Hongjiang; Zhang, Zhihao; Xie, Jianxin

    2016-05-01

    Texture evolutions and recrystallization texture features in warm- and cold-rolled sheets of high silicon electrical steel with two different initial microstructures (columnar-grained and equiaxed-grained microstructures) were investigated. The relationships between the recrystallization textures and the initial textures (the textures before rolling) of the samples were analyzed. The results showed that after annealing at 1073 K (800 °C) for 1 hour, strong {100} recrystallization textures with volume fractions of more than 47 pct were obtained in the columnar-grained samples fabricated by warm and cold rolling along the growing direction of the columnar grains. While after rolling and annealing in the same processes, only 12.8 pct volume fractions of {100} recrystallization texture were revealed in the equiaxed-grained samples. The formation of strong {100} recrystallization texture in the annealed sheets of high silicon electrical steel with initial columnar grains was attributed to the favorable texture inheritance of the initial texture during rolling and annealing. The columnar grains of strong near {100} ({100} {310}) orientation in the samples before rolling were transferred into deformed grains with orientations such as {100} and {100}. after rolling. Afterwards, these deformed grains were further transferred into {100} oriented recrystallized grains, which formed strong {100} recrystallization texture in the annealed sheets and exhibited preferable soft magnetic properties.

  19. Mechanical Properties and Corrosion Behavior of Low Carbon Steel Weldments

    Directory of Open Access Journals (Sweden)

    Mohamed Mahdy

    2013-01-01

    Full Text Available This research involves studying the mechanical properties and corrosion behavior of “low carbon steel” (0.077wt% C before and after welding using Arc, MIG and TIG welding. The mechanical properties include testing of microhardness, tensile strength, the results indicate that microhardness of TIG, MIG welding is more than arc welding, while tensile strength in arc welding more than TIG and MIG.The corrosion behavior of low carbon weldments was performed by potentiostat at scan rate 3mV.sec-1 in 3.5% NaCl to show the polarization resistance and calculate the corrosion rate from data of linear polarization by “Tafel extrapolation method”. The results indicate that the TIG welding increase the corrosion current density and anodic Tafel slop, while decrease the polarization resistance compared with unwelded low carbon steel. Cyclic polarization were measured to show resistance of specimens to pitting corrosion and to calculate the forward and reveres potentials. The results show shifting the forward, reverse and pitting potentials toward active direction for weldments samples compared with unwelded sample.

  20. Welded, sandblasted, stainless steel corrugated bars in non-carbonated and carbonated mortars: A 9-year corrosion study

    OpenAIRE

    Bautista, A.; Paredes, E. C.; Álvarez, S. M.; Velasco, F.

    2016-01-01

    Three different stainless steel corrugated grades (UNS S20430, S30403 and S32205) were similar welded to stainless steel bars with the same composition and dissimilar welded to carbon steel (CS). After cleaning the welding oxides by sandblasting, the reinforcements were embedded in mortar with chlorides and some of the samples were carbonated. Corrosion activity was monitored using corrosion potential (Ecorr) and electrochemical impedance spectroscopy (EIS). After 8 years of exposure, the sam...

  1. Aligned carbon nanotube-silicon sheets: a novel nano-architecture for flexible lithium ion battery electrodes.

    Science.gov (United States)

    Fu, Kun; Yildiz, Ozkan; Bhanushali, Hardik; Wang, Yongxin; Stano, Kelly; Xue, Leigang; Zhang, Xiangwu; Bradford, Philip D

    2013-09-25

    Aligned carbon nanotube sheets provide an engineered scaffold for the deposition of a silicon active material for lithium ion battery anodes. The sheets are low-density, allowing uniform deposition of silicon thin films while the alignment allows unconstrained volumetric expansion of the silicon, facilitating stable cycling performance. The flat sheet morphology is desirable for battery construction.

  2. N-type thermoelectric recycled carbon fibre sheet with electrochemically deposited Bi2Te3

    Science.gov (United States)

    Pang, E. J. X.; Pickering, S. J.; Chan, A.; Wong, K. H.; Lau, P. L.

    2012-09-01

    An N-type thermoelectric recycled carbon fibre sheet with bismuth telluride coating has been successfully synthesised through an electro-deposition technique. The Seebeck coefficient and electrical properties of the combined recycled carbon fibre sheet and bismuth telluride films are reported. Classification of the crystal structure, surface morphology and the elemental composition of the resulting deposits are methodically characterised by XRD, SEM and EDX. Cyclic voltammetry is also carried out in nitric acid solutions to investigate the right range of deposition potential. The synthesis N-type thermoelectric sheet has a highest attainable Seebeck coefficient of -54 μV K-1 and an electrical resistivity of 8.9×10-5 Ω m. The results show slight differences in morphologies and thermoelectric properties for the films deposited at varying deposition potential. The increase in thermoelectrical properties of the recycled carbon fibre is in line with the development of using coated recycled fibre for thermoelectrical applications.

  3. Corrosion Inhibition of Carbon Steel in Chloride and Sulfate Solutions

    Directory of Open Access Journals (Sweden)

    Amr Ahmed Elsayed

    2016-02-01

    Full Text Available Corrosion is a major problem in industry and in infrastructure; a huge sum of expenditure every year is spent on preventing, retarding, and repairing its damages. This work studies the engineering of an inhibitor for carbon steel metal used in the cooling systems containing high concentration of chloride and sulfate ions. For this purpose, the synergy between the dichromate, molybdate and nitrite inhibitors is examined and optimized to the best results. Moreover, care was taken that the proposed inhibitor is compliant with the environmental laws and regulations.

  4. Friction stir processing on high carbon steel U12

    Energy Technology Data Exchange (ETDEWEB)

    Tarasov, S. Yu., E-mail: tsy@ispms.ru; Rubtsov, V. E., E-mail: rvy@ispms.ru [Institute of Strength Physics and Materials Science SB RAS, Tomsk, 634055 (Russian Federation); National Research Tomsk Polytechnic University, Tomsk, 634050 (Russian Federation); Melnikov, A. G., E-mail: melnikov-ag@tpu.ru [National Research Tomsk Polytechnic University, Tomsk, 634050 (Russian Federation)

    2015-10-27

    Friction stir processing (FSP) of high carbon steel (U12) samples has been carried out using a milling machine and tools made of cemented tungsten carbide. The FSP tool has been made in the shape of 5×5×1.5 mm. The microstructural characterization of obtained stir zone and heat affected zone has been carried out. Microhardness at the level of 700 MPa has been obtained in the stir zone with microstructure consisting of large grains and cementitte network. This high-level of microhardness is explained by bainitic reaction developing from decarburization of austenitic grains during cementite network formation.

  5. Corrosion inhibition of carbon steel by extract of Buddleia perfoliata

    Directory of Open Access Journals (Sweden)

    ROY LOPES-SESENES

    2012-06-01

    Full Text Available Buddleia perfoliata leaves extract has been investigated as a carbon steel corrosion inhibitor in 0.5 M sulfuric acid by using polarization curves, electrochemical impedance spectroscopy and weight-loss tests at different concentrations (0, 100, 200, 300, 400 and 500 ppm and temperatures, namely 25, 40 and 60 °C. Results showthat inhibition efficiency increases as the inhibitor concentration increases, decreases with temperature, and reaches a maximum value after 12 h of exposure, decreasing with a further increase in the exposure time. It was found that the inhibitory effect is due to the presence of tannines on this extract.

  6. Recrystallization of High Carbon Steel during High Strain Rate

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    The recrystallization of high carbon steel during high temperature and high speed rolling has been studied by analyzing the stress-strain curves and the austenite grain size.Isothermal multi-pass hot compression at high strain rate was carried out by Gleeble-2000. The austenite grain size was measured by IBAS image analysis system. The results show that static recrystallization occurred at interpass time under pre-finish rolling, and at the finish rolling stage, due to the brief interpass time, static recrystallization can not be found.

  7. Effect of heat treatment on carbon steel pipe welds

    International Nuclear Information System (INIS)

    The heat treatment to improve the altered properties of carbon steel pipe welds is described. Pipe critical components in oil, gasification and nuclear reactor plants require adequate room temperature toughness and high strength at both room and moderately elevated temperatures. Microstructure and microhardness across the welds were changed markedly by the welding process and heat treatment. The presentation of hardness fluctuation in the welds can produce premature failure. A number of heat treatments are suggested to improve the properties of the welds. (author) 8 figs., 5 refs

  8. Friction stir processing on high carbon steel U12

    International Nuclear Information System (INIS)

    Friction stir processing (FSP) of high carbon steel (U12) samples has been carried out using a milling machine and tools made of cemented tungsten carbide. The FSP tool has been made in the shape of 5×5×1.5 mm. The microstructural characterization of obtained stir zone and heat affected zone has been carried out. Microhardness at the level of 700 MPa has been obtained in the stir zone with microstructure consisting of large grains and cementitte network. This high-level of microhardness is explained by bainitic reaction developing from decarburization of austenitic grains during cementite network formation

  9. Hybrid Friction Stir Welding of High-carbon Steel

    Institute of Scientific and Technical Information of China (English)

    Don-Hyun Choi; Seung-Boo Jung; Chang-Yong Lee; Byung-Wook Ahn; Jung-Hyun Choi; Yun-Mo Yeon; Keun Song; Seung-Gab Hong; Won-Bae Lee; Ki-Bong Kang

    2011-01-01

    A high-carbon steel joint, SK5 (0.84 wt% C), was successfully welded by friction stir welding (FSW), both without and with a gas torch, in order to control the cooling rate during welding. After welding, the weld zone comprised gray and black regions, corresponding to microstructural variation: a martensite structure and a duplex structure of ferrite and cementite, respectively. The volume fraction of the martensite structure and the Vickers hardness in the welds were decreased with the using of the gas torch, which was related with the lower cooling rate.

  10. Hysteretic Behavior of Tubular Steel Braces Having Carbon Fiber Reinforced Polymer Reinforcement Around End Net Sections

    Directory of Open Access Journals (Sweden)

    Cem Haydaroğlu

    2015-12-01

    Full Text Available This study presents an experimental investigation into the seismic retrofit of tubular steel braces using carbon fiber reinforced polymer (CFRP members. CFRP retrofitting of net sections for compact tubes are proposed for delaying potential local net section failure. A total of almost full-scale three (TB-1, TB-2, and TB-3 compact steel tubular specimens were designed per AISC specifications, constructed, and cyclically tested to fracture. Retrofitted braces, when compared to the reference specimen, developed fuller hysteretic curves. Increase in cumulative hysteretic energy dissipation and the elongation in fracture life in the specimen retrofitted with CFRP plates and CFRP sheet wraps at net sections are observed during testing. This resulted in a maximum of 82.5% more dissipated energy for compact tube specimens. Also, this retrofit provided a longer experimental fracture life (maximum 59% more. Due to fracture initiation during the last cycles, significant reductions in strength and stiffness have been obtained. No significant change (maximum 10% in the brace stiffness was observed, which could be desirable in seismic retrofit applications. Pushover analysis per FEMA 356 for the bare specimen shows that FEMA does not represent actual brace behavior in the compression side although pushover and experimental results are in good agreement in the tension side.

  11. Corrosion Behavior of Carbon Steels in CCTS Environment

    Directory of Open Access Journals (Sweden)

    M. Cabrini

    2016-01-01

    Full Text Available The paper reports the results of an experimental work on the effect of steel microstructures on morphology and protectiveness of the corrosion scale formed in water saturated by supercritical CO2. Two HSLA steels were tested. The microstructures were modified by means of different heat treatments. Weight loss was measured after exposure at CO2 partial pressure of 80 bar and 60°C temperature. The morphology of the scale was analyzed by means of scanning electron microscope (SEM energy-dispersive X-ray spectroscopy (EDX. Cathodic potentiodynamic tests were carried out on precorroded specimens for evaluating the effect of preformed scales on cathodic polarization curves in CO2 saturated sulphuric acid solution at pH 3, which is the value estimated for water saturated by supercritical CO2. The results are discussed in order to evaluate the effect of iron carbide network on scale growth and corrosion rate. Weight loss tests evidenced average corrosion rate values in the range 1–2.5 mm/y after 150-hour exposure. The presence of thick siderite scale significantly reduces the corrosion rate of carbon steel. A slight decrease of the corrosion rate was observed as the scale thickness increases and moving from martensite to microstructures containing carbides.

  12. Austenite decomposition in carbon steel under dynamic deformation conditions

    Directory of Open Access Journals (Sweden)

    A. Nowotnik

    2007-01-01

    Full Text Available Purpose: The main purpose of this paper was to estimate the effect of the dynamic conditions resulting fromdeformation process on the austenite decomposition into ferrite and pearlite (A→F+P in the commercial carbon steel.Design/methodology/approach: In the paper flow stress curves and microstructure of deformed steel within therange of discontinuous (austenite to pearlite and austenite to ferrite transformation at different strain rates andcooling rates were presented. The microstructure of hot deformed samples was tested by means of an opticaland electron microscopy.Findings: It was shown that the flow localization during hot deformation and preferred growth of the pearlitecolonies at shear bands was very limited. The most characteristic feature of the microstructure observed for hotdeformed samples was the development of carbides that nucleated along elongated ferrite grains.Research limitations/implications: In spite of intense strain hardening due to deformation and phasetransformation overlapping, microstructural observation of deformed samples did not reveal significant flowlocalization effects or heterogeneous distribution of the eutectoid components. Therefore, complementary testsshould be carried out on the steel with higher strain above the 0.5 value.Originality/value: There was no data referred to particular features of the dynamic processes, such as dynamicrecrystallization and recovery, dynamic precipitation, that can occur during austenite decomposition into ferrite,and especially during discontinuous transformation of austenite to pearlite.

  13. Comparison of Grain Size in Plain Carbon Hot-Rolled Sheets Manufactured by CSP and Conventional Rolling Processing%Comparison of Grain Size in Plain Carbon Hot-Rolled Sheets Manufactured by CSP and Conventional Rolling Processing

    Institute of Scientific and Technical Information of China (English)

    ZHU Xue-song; ZHU Guo-hui; MAO Wei-min

    2012-01-01

    Average grain size and grain size distribution in as hot-rolled SPHC, SPHD, and SPHE sheets manufac- tured by compact strip production (CSP) processing and traditional continuous casting and rolling (CCR) processing respectively were investigated by quantitative metallographic method. The results show that the average grain size and distribution width of grain size in sheets manufactured by CSP processing was obviously larger than that by CCR processing. It was analyzed that multi-phase transformation and high reduction ratio in CCR processing resulted in refining grain size, which would be dominant reason for controlling grain size. In plain carbon steels such as SPHC, SPHD and SPHE, the effect of fine precipitation in CSP on behavior of deformation and recrystallization of austenite during roiling, and consequent refinement of grain size seem not to be as important as the effect of reheating and roughing in CCR processing. Homogenizing in reheating and refining grain size in roughing in CCR processing would refine final grain size and also make grain size homogenized, Very coarse grain size would result in mixed grain size, large distribution width of grain size due to interaction of static and dynamic recrystallization in CSP processing

  14. Study on microstructure and mechanical characteristics of low-carbon steel and ferritic stainless steel joints

    Energy Technology Data Exchange (ETDEWEB)

    Sarkari Khorrami, Mahmoud; Mostafaei, Mohammad Ali; Pouraliakbar, Hesam, E-mail: hpouraliakbar@alum.sharif.edu; Kokabi, Amir Hossein

    2014-07-01

    In this work, examinations on the microstructure and mechanical properties of plain carbon steel and AISI 430 ferritic stainless steel dissimilar welds are carried out. Welding is conducted in both autogenous and using ER309L austenitic filler rod conditions through gas tungsten arc welding process. The results indicate that fully-ferritic and duplex ferritic–martensitic microstructures are formed for autogenous and filler-added welds, respectively. Carbide precipitation and formation of martensite at ferrite grain boundaries (intergranular martensite) as well as grain growth occur in the heat affected zone (HAZ) of AISI 430 steel. It is found that weld heat input can strongly affect grain growth phenomenon along with the amount and the composition of carbides and intergranular martensite. Acquired mechanical characteristics of weld in the case of using filler metal are significantly higher than those of autogenous one. Accordingly, ultimate tensile strength (UTS), hardness, and absorbed energy during tensile test of weld metal are increased from 662 MPa to 910 MPa, 140 Hv to 385 Hv, and 53.6 J m{sup −3} to 79 J m{sup −3}, respectively by filler metal addition. From fracture surfaces, predominantly ductile fracture is observed in the specimen welded with filler metal while mainly cleavage fracture occurs in the autogenous weld metal.

  15. Investigation of Ductile Damage in DP980 Steel Sheets Using Mechanical Tests and X-ray Micro-Tomography

    Science.gov (United States)

    Mishra, A.; Leguen, C.; Thuillier, S.; Maire, E.

    2011-05-01

    This study is part of a broader research project on the prediction of formability limits in bending on radius of the order of the sheet thickness, based on ductile damage. As a first step, ductile damage in DP980 steel sheet was investigated by means of micro-tomography and mechanical testing, including tensile and simple shear tests. The local strain in tension was measured with a digital image correlation device up to rupture, on macroscopic samples of standard dimensions. Moreover, interrupted tensile tests on smaller specimen were also performed, in order to analyze the void distribution by X-ray micro-tomography. The final aim is to perform numerical simulation of the tests, with Gurson-Tvergaard-Needleman model, to take into account the influence of ductile damage on the mechanical behavior. A fair description of the void volume fraction was obtained as well as the stress level, in the case of small-size specimen.

  16. 75 FR 1495 - Certain Hot-Rolled Carbon Steel Flat Products From India: Preliminary Results of Countervailing...

    Science.gov (United States)

    2010-01-11

    ... interstitial-free (IF) steels, high-strength low-alloy (HSLA) steels, and the substrate for motor lamination... nitrogen elements. HSLA steels are recognized as steels with micro-alloying levels of elements such as... Countervailing Duty Orders: Certain Hot-Rolled Carbon Steel Flat Products From India and Indonesia, 66 FR...

  17. 77 FR 45576 - Certain Hot-Rolled Carbon Steel Flat Products From the People's Republic of China: Preliminary...

    Science.gov (United States)

    2012-08-01

    ...-free (``IF'')) steels, high strength low alloy (``HSLA'') steels, and the substrate for motor... and nitrogen elements. HSLA steels are recognized as steels with micro-alloying levels of elements...: Certain Hot-Rolled Carbon Steel Flat Products From the People's Republic of China, 66 FR 59561...

  18. 75 FR 1031 - Certain Hot-Rolled Carbon Steel Flat Products from India: Notice of Preliminary Results of...

    Science.gov (United States)

    2010-01-08

    ..., high-strength low-alloy (``HSLA'') steels, and the substrate for motor lamination steels. IF steels are... commonly referred to as columbium), or both, added to stabilize carbon and nitrogen elements. HSLA steels... Alloy Steel Wire Rod from Brazil, 67 FR 55792, 55794-96 (August 30, 2002) (``Wire Rod from...

  19. Influence of Molybdenum Addition on Mechanical Properties of Low Carbon HSLA-100 Steel

    OpenAIRE

    Bogucki R.; Pytel S.M.

    2014-01-01

    The results of mechanical properties and microstructure observation of low carbon copper bearing steel with high addition of molybdenum are presented in this paper. This steels were characterized by contents of molybdenum in the range from 1% to 3% wt. After the thermo -mechanical processing the steels were subsequently quenched and tempered at different temperatures (500-800 °C) for 1h. The changes of mechanical properties as function of tempering temperature were typical for the steel with ...

  20. 一种高Nb-IF冷轧薄板钢的组织性能及织构%Microstructure, Mechanical Properties and Texture of a Cold Rolled High Nb-IF Steel Sheet

    Institute of Scientific and Technical Information of China (English)

    侯自勇; 许云波; 吴迪; 王国栋

    2012-01-01

    采用拉伸试验、金相、ODF织构分析及电子背散射衍射(EBSD)技术研究了一种冷轧高Nb-IF钢和传统Nb+Ti-IF钢在不同退火温度下的组织性能、织构及晶界特征。结果表明:与传统Nb+Ti-IF钢相比,该新型高Nb-IF钢由于添加了质量分数为60×10-6的碳和0.10%的铌,其再结晶温度和再结晶完成温度均大幅度提高;新型高Nb-IF钢具有晶粒细小、组织均匀性良好的组织和γ取向织构发展充分且强点密度高的织构,能够获得强度高、伸长率高和r值高的优异的综合性能。EBSD分析结果表明,该新型高Nb-IF钢中小角度晶界和低指数重位点阵(ΣCSL)晶界含量较多,这也是试验钢获得优良成形性能的原因之一。%Microstructure, mechanical properties, texture and grain boundaries characterization of novel high Nb-IF steel sheet and convention Nbq-Ti-IF steel sheet annealed at different temperatures were investigated using tension test, rnetallography, X-ray diffraction ODF analysis and electron backscatter diffraction (EBSD) technique. The results show that the relatively higher carbon content near 60 )〈 106 with a suitable carbide forming element niobium (0.10%) significantly increases the recrystallization temperature and the fully recrystallization temperature of the novel high Nb-IF steel sheet compared with those of conventional Nb-FTi-IF steel sheet after subjected to the same hot and cold rolling. While this steel has excellent comprehensive properties such as higher strength, higher elon- gation and higher r-value due to the formation of the fine grain structure with more homogeneous microstructure and the ~' fiber texture sufficiently develops. EBSD analysis show that more small angle and low coincidence site lattice (,SCSL) boundaries in the high Nb-IF steel sheet is one of the reasons obtain well formability.

  1. Electrochemical characteristics and surface morphology in non-chromate chemical conversion coating for Zn-electroplated steel sheets

    Institute of Scientific and Technical Information of China (English)

    Masazumi OKIDO; Ryoichi ICHINO; Seok-Ki JANG; Seong-Jong KIM

    2009-01-01

    The corrosion protection property and morphology of colloidal silica conversion films as an alternative to chemical conversion coating(CCC) films were examined. The corrosion behavior was investigated in 3%NaCI solution using electrochemical techniques. Corrosion was implied by the appearance of red rust on the specimen surface. The results show that in 3%NaCl solution, red rust appears at 15-20, 55-70, and 75-85 d on Zn-electroplated steel, colloidal silica conversion-coated specimens, and chemical conversion-coated, specimens, respectively. In the salt spray test, the colloidal silica film provides better corrosion protection than CCC film, I.e., red rust appears at 96 h on the Zn-electroplated steel sheet, at 432 h on the CCC films, and at 888 h on silica conversion coating.

  2. AISI/DOE Technology Roadmap Program: Effects of Residuals in Carbon Steels

    Energy Technology Data Exchange (ETDEWEB)

    George E. Ruddle

    2002-11-25

    AN experimental study of the effects of residual elements in carbon steels was carried out to gain better understanding and control of the effects of residual elements emanating from recycled steel scrap. Two plain carbon steel grade compositions (one medium-carbon and one low-carbon), residual elements and levels, and four areas of study, were selected on the bases of a comprehensive literature survey and consultation with sponsor steel companies. The influence of residuals (Cu, Sn, Ni, P, Si, up to the levels studied here), on these laboratory produced hot rolled steels was studied in the areas of (a) hot ductility, (b) surface hot shortness, (c) scale formation and adherence, and (d) embrittlement and mechanical properties. This report summarizes the experimental procedures, results, discussion and conclusions of this study. The relevance of the study is also discussed in relation to steel processing and product properties and in relation to energy consumption and environmental compliance.

  3. Effect of Cr and Mo on strain ageing behaviour of low carbon steel

    International Nuclear Information System (INIS)

    This work explores the effects of Cr (0.26-0.74 wt%) and Mo (0.09-0.3 wt%) additions on the kinetics of strain ageing process in low carbon steel. The strain ageing behaviour of the steels was investigated by using tensile tests and transmission electron microscopy. The results have shown that Mo-alloyed steels undergo the same four stages of ageing as unalloyed low carbon steel, whereas Cr-alloyed steels exhibit only three stages of ageing. At the same time, the addition of Mo accelerates the ageing response, while alloying with Cr reduces the rate of strain ageing by ∼3 times in comparison with non-alloyed low carbon steel. It especially delays the offset of Stage III. This is explained by the reduction of carbon content in ferrite due to the enrichment of cementite with Cr leading to the reduction of its equilibrium solubility in ferrite.

  4. Construction of the Hill48 and Yld89 for Auto-body Steel Sheets considering the Strain Rate

    OpenAIRE

    Bae, G. H.; Huh, H.; Kim, S.B.; C. S. LEE; Lou, Y

    2010-01-01

    This paper deals with the anisotropic material properties and the initial yield locus considering the strain rate. Uni-axial tensile tests are performed with variation of the strain rate in order to obtain flow stress curves and the tensile properties. The R-values have been measured with a high speed camera by analyzing the deformation history during the tensile test. Anisotropy of auto-body steel sheets have been described by using Hill48 and Yld89 (Barlat89) yield functions according to th...

  5. A two-step roll coating phosphate/molybdate passivation treatment for hot-dip galvanized steel sheet

    International Nuclear Information System (INIS)

    A two-step roll coating passivation treatment employing phosphate followed by molybdate solutions has been performed on hot-dip galvanized (GI) steel sheet. The phosphate coating was primarily porous, amorphous Zn phosphate. A second step coating treatment resulted in more hemispherical Zn phosphate particles and the incorporation of molybdate ions and molybdenum oxide into the existing phosphate coating, giving rise to an improved corrosion resistance. The coating reaction during the second step roll coating treatment and the corrosion protection afforded by the second step molybdate treatment are discussed, with emphases on the comparison with the coating formed via immersion.

  6. Disk Laser Welding of Car Body Zinc Coated Steel Sheets / Spawanie Laserem Dyskowym Blach Ze Stali Karoseryjnej Ocynkowanej

    OpenAIRE

    Lisiecki A.; Burdzik R.; Siwiec G.; Konieczny Ł.; Warczek J.; Folęga P.; Oleksiak B.

    2015-01-01

    Autogenous laser welding of 0.8 mm thick butt joints of car body electro-galvanized steel sheet DC04 was investigated. The Yb:YAG disk laser TruDisk 3302 with the beam spot diameter of 200 μm was used. The effect of laser welding parameters and technological conditions on weld shape, penetration depth, process stability, microstructure and mechanical performance was determined. It was found that the laser beam spot focused on the top surface of a butt joint tends to pass through the gap, espe...

  7. Efficiency of inhibitor for biocorrosion influenced by consortium sulfate reducing bacteria on carbon steel

    Science.gov (United States)

    Mahat, Nur Akma; Othman, Norinsan Kamil; Sahrani, Fathul Karim

    2015-09-01

    The inhibition efficiency of benzalkonium chloride (BKC) in controlling biocorrosion on the carbon steel surfaces has been investigated. The carbon steel coupons were incubated in the presence of consortium SRB (C-SRB) with and without BKC for the difference medium concentration. The corrosion rate and inhibition efficiency have been evaluated by a weight loss method. The morphology of biofilm C-SRB on the steel surfaces were characterized with variable pressure scanning electron microscopy (VPSEM). The results revealed that BKC exhibits a low corrosion rate, minimizing the cell growth and biofilm development on the carbon steel surfaces.

  8. Efficiency of inhibitor for biocorrosion influenced by consortium sulfate reducing bacteria on carbon steel

    Energy Technology Data Exchange (ETDEWEB)

    Mahat, Nur Akma; Othman, Norinsan Kamil [School of Applied Physics, Faculty of Science and Technology, Universiti Kebangsaan Malaysia, 43600 Bangi, Selangor (Malaysia); Sahrani, Fathul Karim [School of Environment and Natural Resources Science, Faculty of Science and Technology, Universiti Kebangsaan Malaysia, 43600 Bangi, Selangor (Malaysia)

    2015-09-25

    The inhibition efficiency of benzalkonium chloride (BKC) in controlling biocorrosion on the carbon steel surfaces has been investigated. The carbon steel coupons were incubated in the presence of consortium SRB (C-SRB) with and without BKC for the difference medium concentration. The corrosion rate and inhibition efficiency have been evaluated by a weight loss method. The morphology of biofilm C-SRB on the steel surfaces were characterized with variable pressure scanning electron microscopy (VPSEM). The results revealed that BKC exhibits a low corrosion rate, minimizing the cell growth and biofilm development on the carbon steel surfaces.

  9. Distribution of radionuclides during melting of carbon steel

    Energy Technology Data Exchange (ETDEWEB)

    Thurber, W.C.; MacKinney, J.

    1997-02-01

    During the melting of steel with radioactive contamination, radionuclides may be distributed among the metal product, the home scrap, the slag, the furnace lining and the off-gas collection system. In addition, some radionuclides will pass through the furnace system and vent to the atmosphere. To estimate radiological impacts of recycling radioactive scrap steel, it is essential to understand how radionuclides are distributed within the furnace system. For example, an isotope of a gaseous element (e.g., radon) will exhaust directly from the furnace system into the atmosphere while a relatively non-volatile element (e.g., manganese) can be distributed among all the other possible media. This distribution of radioactive contaminants is a complex process that can be influenced by numerous chemical and physical factors, including composition of the steel bath, chemistry of the slag, vapor pressure of the particular element of interest, solubility of the element in molten iron, density of the oxide(s), steel melting temperature and melting practice (e.g., furnace type and size, melting time, method of carbon adjustment and method of alloy additions). This paper discusses the distribution of various elements with particular reference to electric arc furnace steelmaking. The first two sections consider the calculation of partition ratios for elements between metal and slag based on thermodynamic considerations. The third section presents laboratory and production measurements of the distribution of various elements among slag, metal, and the off-gas collection system; and the final section provides recommendations for the assumed distribution of each element of interest.

  10. The Positive Effect of Nitrogen Alloying of Tool Steels Used in Sheet Metal Forming

    OpenAIRE

    Heikkilä, Irma

    2013-01-01

    Sheet metal forming processes are mechanical processes, designed to make products from metal sheet without material removal. These processes are applied extensively by the manufacturing industry to produce commodities such as heat exchangers or panels for automotive applications. They are suitable for production in large volumes. A typical problem in forming operations is accumulation of local sheet material adherents onto the tool surface, which may deteriorate the subsequent products. This ...

  11. Investigation on dissimilar laser welding of advanced high strength steel sheets for the automotive industry

    Energy Technology Data Exchange (ETDEWEB)

    Rossini, M., E-mail: matteo.rossini@unibz.it [Faculty of Science and Technology, Free University of Bozen-Bolzano, Piazza Università 5, 39100 Bolzano (Italy); Spena, P. Russo, E-mail: pasquale.russospena@unibz.it [Faculty of Science and Technology, Free University of Bozen-Bolzano, Piazza Università 5, 39100 Bolzano (Italy); Cortese, L., E-mail: luca.cortese@unibz.it [Faculty of Science and Technology, Free University of Bozen-Bolzano, Piazza Università 5, 39100 Bolzano (Italy); Matteis, P., E-mail: paolo.matteis@polito.it [Department of Applied Science and Technology, Politecnico di Torino, Corso Duca degli Abruzzi 24, 10129 Torino (Italy); Firrao, D., E-mail: donato.firrao@polito.it [Department of Applied Science and Technology, Politecnico di Torino, Corso Duca degli Abruzzi 24, 10129 Torino (Italy)

    2015-03-25

    To support the use of advanced high strength steels in car body design and fabrication, an investigation was carried out on dissimilar butt laser welding between TWinning Induced Plasticity (TWIP) steels, Dual Phase (DP) steels, hot stamping boron (22MnB5) steels, and TRansformation Induced Plasticity (TRIP) steels. The base materials and the weldments were fully characterized by means of metallography, microhardness, and tensile tests. Digital image analysis was also used to provide additional information on the local strain field in the joint during the tensile tests. Fractographic examination was finally performed on the fracture surfaces of the tensile samples. The dissimilar joints between the DP, 22MnB5, and TRIP steels exhibit good resistance properties. On the contrary, the dissimilar joints encompassing the TWIP steel exhibit poor mechanical strength and fail along the weld seam by intergranular fracture, probably due to presence of Mn segregations. Therefore, the laser welding of TWIP steel with other advanced high strength steels is not recommended without the use of proper metal fillers. Dissimilar laser welding of DP, TRIP and 22MnB5 combinations, on the contrary, can be a solution to assemble car body parts made of these steel grades.

  12. Investigation on dissimilar laser welding of advanced high strength steel sheets for the automotive industry

    International Nuclear Information System (INIS)

    To support the use of advanced high strength steels in car body design and fabrication, an investigation was carried out on dissimilar butt laser welding between TWinning Induced Plasticity (TWIP) steels, Dual Phase (DP) steels, hot stamping boron (22MnB5) steels, and TRansformation Induced Plasticity (TRIP) steels. The base materials and the weldments were fully characterized by means of metallography, microhardness, and tensile tests. Digital image analysis was also used to provide additional information on the local strain field in the joint during the tensile tests. Fractographic examination was finally performed on the fracture surfaces of the tensile samples. The dissimilar joints between the DP, 22MnB5, and TRIP steels exhibit good resistance properties. On the contrary, the dissimilar joints encompassing the TWIP steel exhibit poor mechanical strength and fail along the weld seam by intergranular fracture, probably due to presence of Mn segregations. Therefore, the laser welding of TWIP steel with other advanced high strength steels is not recommended without the use of proper metal fillers. Dissimilar laser welding of DP, TRIP and 22MnB5 combinations, on the contrary, can be a solution to assemble car body parts made of these steel grades

  13. Two-beam Laser Brazing of Thin Sheet Steel for Automotive Industry Using Cu-base Filler Material

    Science.gov (United States)

    Mittelstädt, C.; Seefeld, T.; Reitemeyer, D.; Vollertsen, F.

    This work shows the potential of two-beam laser brazing for joining both Zn-coated steel and 22MnB5. Brazing of Zn-coated steel sheets using Cu-Si filler wire is already state of the art in car manufacturing. New press-hardened steels like 22MnB5 are more and more used in automotive industry, offering high potential to save costs and improve structural properties (reduced weight / higher stiffness). However, for joining of these ultra-high strength steels investigations are mandatory. In this paper, a novel approach using a two-beam laser brazing process and Cu-base filler material is presented. The use of Cu-base filler material leads to a reduced heat input, compared to currently applied welding processes, which may result in benefits concerning distortion, post processing and tensile strength of the joint. Reliable processing at desired high speeds is attained by means of laser-preheating. High feed rates prevent significant diffusion of copper into the base material.

  14. Reduction of work hardening rate in low-carbon steels

    Science.gov (United States)

    Yalamanchili, Bhaskar Rao

    Low carbon grades of steel rods are used to produce finished products such as fine wire, coat hangers, staples, and roofing nails. These products are subject to ductility failures during production due to excessively high work hardening rates during wire drawing. The high work hardening rates are attributed to the presence of residuals, free nitrogen, or combinations thereof. This research concludes that the most cost-effective way to reduce the work hardening rate during wire drawing is to combine boron with nitrogen to form boron nitride, and thus reducing its work hardening contribution. The results of this study also conclude the following: (1) Boron/Nitrogen ratio is the more significant factor than rod tensile strength, which affects work hardening rate. Higher ratio is better in the 0.79 to 1.19 range. (2) Maintaining this narrow B/N range requires precise process control. (3) Process conditions such as dissolved oxygen (Steel Texas (North Star) benefited from this research by being able to provide a competitive edge in both quality and cost of its low carbon boron grades thus making North Star a preferred supplier of wire rod for these products.

  15. Work-Hardening and Deformation Mechanism of Cold Rolled Low Carbon Steel

    OpenAIRE

    Wang Su-Fen; Peng Yan; Li Zhi-Jie

    2013-01-01

    The study reports the mechanical property and microstructure of cold rolled low carbon steel and its work-hardening behavior in the deformation process. The tensile test in room temperature of low carbon steel was implemented for the different cold rolling deformation, the stress-strain curve was draught according to the relationship between strength and deformation and fitted for the polynomial fitting, the strain hardening exponent (n) of test steel was calculated by the Hollomon method. In...

  16. Coefficient of friction between carbon steel and perlite concrete surfaces. Test report

    International Nuclear Information System (INIS)

    The results of coefficient of friction, μ, tests conducted on perlite blocks and carbon steel plates under various conditions are discussed. Variables included in the test entailed the use of lubricants (i.e. water and simulated radioactive waste solution) abrasives (120 grit, 60 grit, 40 grit sand paper) applied to the surfaces of the perlite block and carbon steel plates

  17. 75 FR 44766 - Certain Welded Carbon Steel Standard Pipe from Turkey: Final Results of Countervailing Duty...

    Science.gov (United States)

    2010-07-29

    ...: Certain Welded Carbon Steel Pipe and Tube Products From Turkey, 51 FR 7984 (March 7, 1986). On April 1...: Preliminary Results of Countervailing Duty Administrative Review, 75 FR 16439 (April 1, 2010) (Preliminary...) was rescinded. See Welded Carbon Steel Standard Pipe and Tube from Turkey: Notice of Rescission...

  18. 77 FR 19623 - Certain Welded Carbon Steel Standard Pipe from Turkey: Preliminary Results of Countervailing Duty...

    Science.gov (United States)

    2012-04-02

    ... Pipe and Tube Products from Turkey, 51 FR 7984 (March 7, 1986). \\2\\ See Antidumping or Countervailing... Administrative Review, in Part, 76 FR 78886 (December 20, 2011). \\12\\ See Certain Welded Carbon Steel Standare...: Certain Welded Carbon Steel Standard Pipe from Turkey, 72 FR 62837, 62838 (November 7, 2007) (Turkey...

  19. 78 FR 49255 - Certain Circular Welded Carbon Steel Pipes and Tubes From Taiwan: Partial Rescission of...

    Science.gov (United States)

    2013-08-13

    ... Request for Revocation in Part, 78 FR 38924 (June 28, 2013). On July 25, 2013, Petitioner withdrew its... International Trade Administration Certain Circular Welded Carbon Steel Pipes and Tubes From Taiwan: Partial... certain circular welded carbon steel pipes and tubes from Taiwan. The period of review (POR) is May...

  20. 48 CFR 225.7011 - Restriction on carbon, alloy, and armor steel plate.

    Science.gov (United States)

    2010-10-01

    ... 48 Federal Acquisition Regulations System 3 2010-10-01 2010-10-01 false Restriction on carbon, alloy, and armor steel plate. 225.7011 Section 225.7011 Federal Acquisition Regulations System DEFENSE... on carbon, alloy, and armor steel plate....

  1. 75 FR 21658 - Carbon and Certain Alloy Steel Wire Rod From Trinidad and Tobago

    Science.gov (United States)

    2010-04-26

    ... amended, 67 FR 68036 (Nov. 8, 2002). In accordance with sections 201.16(c) and 207.3 of the Commission's... COMMISSION Carbon and Certain Alloy Steel Wire Rod From Trinidad and Tobago AGENCY: United States... in the antidumping duty Investigation No. 731-TA-961 concerning carbon and certain alloy steel...

  2. Fretting wear damage-I: numerical study of composite steel sheets reinforced with TiB2

    Directory of Open Access Journals (Sweden)

    F. Ayari

    2011-09-01

    Full Text Available Purpose: of this paper is based on the damage analysis by fretting wearing occurred on the composite steel sheets reinforced with TiB2 ceramic particles. There is a real lack to find a reliable data and detail research in literature that makes the purpose of this manuscript.Design/methodology/approach: Fretting is a surface degradation process in which removal of material is induced by small amplitude oscillatory movement between contacting components, such as flexible coupling joint structures etc. The main parameters affecting fretting wear are reported to be normal load, slip amplitude, frequency of the oscillatory movement, contact geometry, surface roughness and material properties. In this study, a finite element-based method is presented for simulating the contact of a rigid cylinder on flat fretting wear for the composite steel sheets reinforced with TiB2 ceramic particles.Findings: The general purpose commercial code ABAQUS was employed; this model can be used to facilitate generalization of the present approach to more complex applications. In this study a particular mesh technique was used to optimize the computation time, especially when dynamic analysis is used. In fact, two-dimensional, four-node, plane strain (linear elements are employed throughout. The mesh (element size in the contact area is very fine to capture the complicated variation of the surface and subsurface stresses and relative slip. The contact surface is constituted with a rigid hard steel cylinder material and a flat plate of composite steel sheets reinforced with TiB2 ceramic particles.Practical implications: This manuscript concerns a typical contact with the cylindrical plan geometry as it models the major problems and also stress distribution due to the contact was well defined. Our assembly is then, composed with a cylindrical contact with a plan substrate. An elastic - plastic analysis of fretting stress using a finite element ABAQUS is enhanced. The

  3. One-Step Quenching and Partitioning Heat Treatment of Medium Carbon Low Alloy Steel

    Science.gov (United States)

    Tariq, Fawad; Baloch, Rasheed Ahmed

    2014-05-01

    This paper presents the results of novel one-step quenching and partitioning (Q&P) heat treatment conducted on medium carbon low alloy steel sheet. Samples were austenitised at 1193 K followed by interrupted quenching at 473 K for different partitioning times and finally they were quenched in water. Dilatometry was employed for selection of treatment temperatures. Optical and scanning electron microscopy was carried out to examine the microstructural changes. Volume fraction of retained austenite was measured by x-ray diffraction technique. Resulting microstructures were correlated with the mechanical properties such hardness, tensile strength, elongation, impact absorbed energy, etc. The notch tensile and fracture toughness properties of Q&P steels are still lacking therefore notch tensile strength and plain strain fracture toughness tests were conducted and results are reported here. Results of Q&P treatments were also compared with the properties obtained by conventional Quenching and Tempering (Q&T) and normalizing treatments. Optimum strength-ductility balance of about 2000 MPa tensile strength with 11% elongation was achieved in samples quenched at 473 K and isothermally partitioned for 100 s. Higher ductility of Q&P steel was attributed to the presence of 6.8% film-type interlath retained austenite. Fine-grained martensitic structure with high density of interphase boundaries imparted ultrahigh strength. It was further noted that the impact toughness, notch tensile strength and fracture toughness of 1000 s partitioned samples was higher than 100 s partitioned samples. Possible reasons for high toughness are synergetic effect of recovery of dislocations, partial loss of martensite tetragonality and precipitation of fine transition carbides.

  4. Microstructure and Properties of Ti and Ti+Nb Ultra-Low-Carbon Bake Hardened Steels

    Institute of Scientific and Technical Information of China (English)

    CHEN Ji-ping; KANG Yong-lin; HAO Ying-min; LIU Guang-ming; XIONG Ai-ming

    2009-01-01

    Hot rolling, cold rolling and continuous annealing processes of Ti bearing and Ti+ Nb stabilized ultra-low-carbon bake hardened steels were experimentally studied. The microstrueture and texture evolution, as well as the morphology, size and distribution of second phase precipitates during hot roiling, cold rolling and continuous annea-ling were also analyzed. The results showed that the size of NbC precipitates in Ti+ Nb stabilized ultra-low-carbon bake hardened steel was smaller than that of TiC precipitates in Ti bearing ultra-low-carbon bake hardened steel, which made the average grain size of Ti+ Nb stabilized ultra-low-carbon bake hardened steel finer than that of Ti bearing ultra-low-carbon bake hardened steel; for the yield strength, the former was higher than the latter; but for the γ value which reflects the deep-drawing performance, the former was lower than the latter.

  5. SPEED DEPENDENCE OF ACOUSTIC VIBRATION PROPAGATION FROM THE FERRITIC GRAIN SIZE IN LOW-CARBON STEEL

    Directory of Open Access Journals (Sweden)

    I. A. Vakulenko

    2015-08-01

    Full Text Available Purpose. It is determining the nature of the ferrite grain size influence of low-carbon alloy steel on the speed propagation of acoustic vibrations. Methodology. The material for the research served a steel sheet of thickness 1.4 mm. Steel type H18T1 had a content of chemical elements within grade composition: 0, 12 % C, 17, 5 % Cr, 1 % Mn, 1, 1 % Ni, 0, 85 % Si, 0, 9 % Ti. The specified steel belongs to the semiferritic class of the accepted classification. The structural state of the metal for the study was obtained by cold plastic deformation by rolling at a reduction in the size range of 20-30 % and subsequent recrystallization annealing at 740 – 750 ° C. Different degrees of cold plastic deformation was obtained by pre-selection of the initial strip thickness so that after a desired amount of rolling reduction receives the same final thickness. The microstructure was observed under a light microscope, the ferrite grain size was determined using a quantitative metallographic technique. The using of X-ray structural analysis techniques allowed determining the level of second-order distortion of the crystal latitude of the ferrite. The speed propagation of acoustic vibrations was measured using a special device such as an ISP-12 with a working frequency of pulses 1.024 kHz. As the characteristic of strength used the hardness was evaluated by the Brinell’s method. Findings. With increasing of ferrite grain size the hardness of the steel is reduced. In the case of constant structural state of metal, reducing the size of the ferrite grains is accompanied by a natural increasing of the phase distortion. The dependence of the speed propagation of acoustic vibrations up and down the rolling direction of the ferrite grain size remained unchanged and reports directly proportional correlation. Originality. On the basis of studies to determine the direct impact of the proportional nature of the ferrite grain size on the rate of propagation of sound

  6. The Investigation of Laser Lap Welding Process on High-Strength Galvanized Steel Sheets

    OpenAIRE

    Shiquan Zhou; Yi Zhao; Zhenguo Peng; Fangjie Ren

    2011-01-01

    The development of automobile steel was analyzed in this paper; it is pointed out that high-strength galvanized steel will be widely used in the car body structure. By analyzing welding problems about the dual phase (DP) series of high-strength galvanized steel, the importance of laser welding was concerned. Finally, laser lap welding process technology of high-strength galvanized steel was studied; the results show that the lap weld with welding process smooth and spatter-free as well as bea...

  7. Mechanical Behaviour and Microstructural Characterization of Carbon Steel Samples from Three Selected Steel Rolling Plants

    OpenAIRE

    P. O. Atanda; Abioye, A. A.; A. O. Iyiola

    2015-01-01

    The research investigated the mechanical behavior of samples of steel rods obtained from three selected Steel Rolling Companies in South Western part of Nigeria. This was done by carrying out some mechanical tests such as tensile, impact and hardness as well as microstructural examination.Four sets of 16 mm steel rod samples were collected from Tiger steel industries, Phoenix steel and Oxil steel Industies, all located in South West Nigeria, The chemical composition was carried out using a...

  8. Internal corrosion of carbon steel piping in hot aquifers service

    Directory of Open Access Journals (Sweden)

    Simičić Miloš V.

    2011-01-01

    Full Text Available Internal corrosion of carbon steel pipelines is a major problem encountered in water service. In terms of prediction of the remaining lifetime for water pipelines based on the corrosion allowance, the three main approaches are corrosion modelling, corrosion inhibitor availability, and corrosion monitoring. In this study we used two theoretical corrosion models, CASSANDRA and NORSOK M-506 of quite different origin in order to predict uniform corrosivity of hot aquifers in eight different pipelines. Because of the varying calculation criteria for the different models, these can give very different corrosion rate predictions for the same data input. This is especially true under conditions where the formation of protective films may occur, such as at elevated temperatures. The evaluation of models was conducted by comparison using weight-loss coupons and three corrosion inhibitors were obtained from commercial suppliers. The tests were performed during the 60-day period. Even though inhibitors’ efficiencies of 98% had been achieved in laboratory testing, inhibitors’ availabilities of 85% have been used due to logistics problems and other issues. The results, given in mmpy, i.e. millimeter per year, are very consistent with NORSOK M-506 prediction. This is presumably because the model considers the effect of the formation of a passive iron carbonate film at temperatures above 80 °C and significant reduction in corrosion rate. Corrosion inhibitor A showed a better performance than inhibitors B and C in all cases but the target corrosion rates of less than 0.1 mmpy were achieved for all inhibitors. The chemical type of corrosion inhibitor A is based on quaternary amines mixed with methanol, isopropyl alcohol, xylene and ethylbenzene. Based on the obtained results the carbon steel lifetime of 30 years, provided proper inhibitors are present and 3mm corrosion allowance, can be achieved for hot aquifers service with presented water compositions.

  9. 75 FR 22372 - Certain Seamless Carbon and Alloy Steel Standard, Line, and Pressure Pipe From the People's...

    Science.gov (United States)

    2010-04-28

    ... International Trade Administration Certain Seamless Carbon and Alloy Steel Standard, Line, and Pressure Pipe... determines that certain seamless carbon and alloy steel standard, line, and pressure pipe from the People's... imports of certain seamless carbon and alloy steel standard, line, and pressure pipe (``seamless...

  10. 75 FR 69050 - Certain Seamless Carbon and Alloy Steel Standard, Line, and Pressure Pipe From the People's...

    Science.gov (United States)

    2010-11-10

    ... International Trade Administration Certain Seamless Carbon and Alloy Steel Standard, Line, and Pressure Pipe... duty order on certain seamless carbon and alloy steel standard, line, and pressure pipe (``seamless... seamless pipe from the PRC. See Certain Seamless Carbon and Alloy Steel Standard, Line, and Pressure...

  11. 76 FR 66893 - Certain Circular Welded Carbon Steel Pipes and Tubes From India, Thailand, and Turkey; Final...

    Science.gov (United States)

    2011-10-28

    ..., 75 FR 69626, 69627 (November 15, 2010). Thailand--Welded Carbon Steel Pipe and Tube (A-549-502) The.... See Scope Rulings, 58 FR 27542, (May 10, 1993). Turkey--Welded Carbon Steel Pipe and Tube (A-489-501... Tubes from India, 51 FR 17384 (May 12, 1986); Antidumping Duty Order; Circular Welded Carbon Steel...

  12. 76 FR 64900 - Welded Carbon Steel Pipe and Tube From Turkey: Final Results of Expedited Sunset Review of...

    Science.gov (United States)

    2011-10-19

    ... International Trade Administration Welded Carbon Steel Pipe and Tube From Turkey: Final Results of Expedited...) initiated a sunset review of the countervailing duty order (CVD) on welded carbon steel pipe and tube from... CVD order on welded carbon steel pipe and tube from Turkey was published in the Federal Register...

  13. 78 FR 79665 - Welded Carbon Steel Standard Pipe and Tube Products From Turkey: Final Results of Antidumping...

    Science.gov (United States)

    2013-12-31

    ... Antidumping Duty Order; Welded Carbon Steel Standard Pipe and Tube Products From Turkey, 51 FR 17784, 17784... International Trade Administration Welded Carbon Steel Standard Pipe and Tube Products From Turkey: Final... administrative review of the antidumping duty order on welded carbon steel standard pipe and tube...

  14. Self-diagnosis of structures strengthened with hybrid carbon-fiber-reinforced polymer sheets

    Science.gov (United States)

    Wu, Z. S.; Yang, C. Q.; Harada, T.; Ye, L. P.

    2005-06-01

    The correlation of mechanical and electrical properties of concrete beams strengthened with hybrid carbon-fiber-reinforced polymer (HCFRP) sheets is studied in this paper. Two types of concrete beams, with and without reinforcing bars, are strengthened with externally bonded HCFRP sheets, which have a self-structural health monitoring function due to the electrical conduction and piezoresistivity of carbon fibers. Parameters investigated include the volume fractions and types of carbon fibers. According to the investigation, it is found that the hybridization of uniaxial HCFRP sheets with several different types of carbon fibers is a viable method for enhancing the mechanical properties and obtaining a built-in damage detection function for concrete structures. The changes in electrical resistance during low strain ranges before the rupture of carbon fibers are generally smaller than 1%. Nevertheless, after the gradual ruptures of carbon fibers, the electrical resistance increases remarkably with the strain in a step-wise manner. For the specimens without reinforcing bars, the electrical behaviors are not stable, especially during the low strain ranges. However, the electrical behaviors of the specimens with reinforcing bars are relatively stable, and the whole range of self-sensing function of the HCFRP-strengthened RC structures has realized the conceptual design of the HCFRP sensing models and is confirmed by the experimental investigations. The relationships between the strain/load and the change in electrical resistance show the potential self-monitoring capacity of HCFRP reinforcements used for strengthening concrete structures.

  15. Study on temper-rapid cooling process of low carbon steel produced by CSP

    Institute of Scientific and Technical Information of China (English)

    Huajie Wu; Yangchun Liu; Jie Fu

    2007-01-01

    On the basis of the effect of carbon precipitation on the microstructure and properties of steel products below A1 temperature,a new thermal treatment method (temper-rapid cooling process) was studied. By the temper-rapid cooling process, the yield strengths of the high strength low carbon (HSLC) steel ZJ330 and SPA-H produced using the compact strip production (CSP) process increased from 340 to about 410 MPa and from 410 to about 450 MPa, respectively. The results indirectly indicated that there existed nanoscaled iron-carbon precipitates that have obvious precipitation effect on low carbon steel produced by CSP. The prospect of application is discussed.

  16. Disk Laser Welding of Car Body Zinc Coated Steel Sheets / Spawanie Laserem Dyskowym Blach Ze Stali Karoseryjnej Ocynkowanej

    Directory of Open Access Journals (Sweden)

    Lisiecki A.

    2015-12-01

    Full Text Available Autogenous laser welding of 0.8 mm thick butt joints of car body electro-galvanized steel sheet DC04 was investigated. The Yb:YAG disk laser TruDisk 3302 with the beam spot diameter of 200 μm was used. The effect of laser welding parameters and technological conditions on weld shape, penetration depth, process stability, microstructure and mechanical performance was determined. It was found that the laser beam spot focused on the top surface of a butt joint tends to pass through the gap, especially in the low range of heat input and high welding speed. All test welds were welded at a keyhole mode, and the weld metal was free of porosity. Thus, the keyhole laser welding of zinc coated steel sheets in butt configuration provides excellent conditions to escape for zinc vapours, with no risk of porosity. Microstructure, microhardness and mechanical performance of the butt joints depend on laser welding conditions thus cooling rate and cooling times. The shortest cooling time t8/5 was calculated for 0.29 s.

  17. Preparation and Characterization of Coating Solution Based on Waterborne Polyurethane Dispersion containing Fluorine for Primer on Electro Galvanized Steel Sheet

    Energy Technology Data Exchange (ETDEWEB)

    Jin, Chung Keun; Lim, Sung Hyung [Buhmwoo Institute of Technology Research, Hwaseong (Korea, Republic of)

    2015-10-15

    The purpose of this research was to synthesize fluorine modified waterborne polyurethane dispersion (F-WPU) by soap-free (internal emulsifier) emulsion polymerization techniques, to prepare coating solution based on fluorine modified waterborne polyurethane dispersion (F-WPU) and to compare the chemical and thermo-mechanical properties on the electrogalvanized steel sheet. Environmentally friendly F-WPU was prepared with a fluorinated polyol containing 60 wt% of fluorine. There are various ways of combining a wide variety of fluorinated polyols and diisocyanate to exhibit novel properties of waterborne polyurethane dispersion. Components of coating solution were largely divided into 4 kinds i.e., F-WPU, acrylic emulsion, silane coupling agent, and colloidal silicate. F-WPU coating solution on the electro-galvanized steel sheet showed excellent properties of corrosion resistance, alkali resistance and heat resistance, as compared to other coating solutions using a general waterborne resin. The F-WPU coating solution's reliable effects are possibly due to the fluorine atoms incorporated even in a small amount of F-WPU.

  18. Monitoring DC stray current interference of steel sheet pile structures in railway environment

    NARCIS (Netherlands)

    Peelen, W.H.A.; Neeft, E.A.C.; Leegwater, G.; Kanten-Roos, W. van; Courage, W.M.G.

    2011-01-01

    Steel structures near DC powered railways are expected to be affected by stray current interference. This causes accelerated corrosion rates. Therefore steel is often not used as a building material in these cases, although certain advantages over the alternative material concrete exist. These advan

  19. Constitutive model depending upon temperature and strain rate of carbon constructional quality steels

    Institute of Scientific and Technical Information of China (English)

    杨柳; 罗迎社

    2008-01-01

    The basic factors relating to the rheological stress in the constitutive equations were introduced.Carbon constructional quality steels were regarded as a kind of elastic-viscoplastic materials under high temperature and the elastic-viscoplastic constitutive models were summarized.A series of tension experiments under the same temperature and different strain rates,and the same strain rate and different temperatures were done on 20 steel,35 steel and 45 steel.52 groups of rheological stress-strain curves were obtained.The experimental results were analyzed theoretically.The rheological stress constitutive models of carbon steels were built combining the strong points of the Perzyna model and Johnson-Cook model.Comparing the calculation results conducted from the model with the experiment results,the results proves that the model can reflect the temperature effect and strain rate effect of carbon constructional quality steels better.

  20. The possibility of tribopair lifetime extending by welding of quenched and tempered stainless steel with quenched and tempered carbon steel

    OpenAIRE

    V. Marušić; I. Samardžić; Budić, I.; Marušić, L.

    2015-01-01

    In the conditions of tribocorrosion wear, extending of parts lifetime could be achieved by using stainless steel,which is hardened to sufficiently high hardness. In the tribosystem bolt/ bushing shell/link plate of the bucket elevator transporter conveyor machine, the previously quenched and tempered martensitic stainless steel for bolts is hardened at ≈47 HRC and welded with the quenched and tempered high yield carbon steel for bolts. Additional material, based on Cr-Ni-Mo (18/8/6) is used. ...

  1. Increased Tensile Strength of Carbon Nanotube Yarns and Sheets through Chemical Modification and Electron Beam Irradiation

    Science.gov (United States)

    Miller, Sandi G.; Williams, Tiffany S.; Baker, James S.; Sola, Francisco; Lebron-Colon, Marisabel; McCorkle, Linda S.; Wilmoth, Nathan G.; Gaier, James; Chen, Michelle; Meador, Michael A.

    2014-01-01

    The inherent strength of individual carbon nanotubes offers considerable opportunity for the development of advanced, lightweight composite structures. Recent work in the fabrication and application of carbon nanotube (CNT) forms such as yarns and sheets has addressed early nanocomposite limitations with respect to nanotube dispersion and loading; and has pushed the technology toward structural composite applications. However, the high tensile strength of an individual CNT has not directly translated to macro-scale CNT forms where bulk material strength is limited by inter-tube electrostatic attraction and slippage. The focus of this work was to assess post processing of CNT sheet and yarn to improve the macro-scale strength of these material forms. Both small molecule functionalization and e-beam irradiation was evaluated as a means to enhance tensile strength and Youngs modulus of the bulk CNT material. Mechanical testing results revealed a tensile strength increase in CNT sheets by 57 when functionalized, while an additional 48 increase in tensile strength was observed when functionalized sheets were irradiated; compared to unfunctionalized sheets. Similarly, small molecule functionalization increased yarn tensile strength up to 25, whereas irradiation of the functionalized yarns pushed the tensile strength to 88 beyond that of the baseline yarn.

  2. Thermal conductivity of freestanding single wall carbon nanotube sheet by Raman spectroscopy.

    Science.gov (United States)

    Sahoo, Satyaprakash; Chitturi, Venkateswara Rao; Agarwal, Radhe; Jiang, Jin-Wu; Katiyar, Ram S

    2014-11-26

    Thermal properties of single wall carbon nanotube sheets (SWCNT-sheets) are of significant importance in the area of thermal management, as an isolated SWCNT possesses high thermal conductivity of the value about 3000 W m(-1) K(-1). Here we report an indirect method of estimating the thermal conductivity of a nanometer thick suspended SWCNT-sheet by employing the Raman scattering technique. Tube diameter size is examined by the transmissions electron microscopy study. The Raman analysis of the radial breathing modes predicts narrow diameter size distribution with achiral (armchair) symmetry of the constituent SWCNTs. From the first order temperature coefficient of the A1g mode of the G band along with the laser power dependent frequency shifting of this mode, the thermal conductivity of the suspended SWCNT-sheet is estimated to be about ∼18.3 W m(-1) K(-1). Our theoretical study shows that the thermal conductivity of the SWCNT-sheet has contributions simultaneously from the intratube and intertube thermal transport. The intertube thermal conductivity (with contributions from the van der Waals interaction) is merely around 0.7 W m(-1) K(-1), which is three orders smaller than the intratube thermal conductivity, leading to an abrupt decrease in the thermal conductivity of the SWCNT-sheet as compared to the reported value for isolated SWCNT.

  3. Fracture prediction in hydraulic bulging of AISI 304 austenitic steel sheets based on a modified ductile fracture criterion

    Science.gov (United States)

    Xu, Y.; Song, H. W.; Zhang, S. H.; Cheng, M.

    2011-08-01

    The demand for weight reduction in modern vehicle construction has resulted in an increase in the application of hydroforming processes for the manufacture of automotive lightweight components. This trend led to the research of evaluation on formability of the sheet or tube hydroforming to be noted, particularly the prediction of fracture. In this study, a new proposed approach based on damage theory for fracture prediction considering the deformation history was introduced. And the modified ductile fracture criterion was applied to predict the failure for hydraulic bulging of AISI 304 austenitic steel sheets. The material parameters in terms of the function of strain rate in the failure criterion were determined from the equivalent fracture strains corresponding tensile tests under different stress conditions. Then, in the finite element simulation the effect of strain rates and their distribution as well during practical sheet metal forming process was considered. The hydraulic bulging tests were carried out to identify the fracture behavior predicted from FE analysis. A comparison between the prediction and experimental results showed that the proposed approach with a modified ductile fracture criteria can give better fracture predictions than traditional ways.

  4. Semi-industrial simulation of hot rolling and controlled cooling of Mn-Al TRIP steel sheets

    Directory of Open Access Journals (Sweden)

    A. Grajcar

    2013-03-01

    Full Text Available Purpose: The aim of the work is a semi-industrial physical simulation of thermomechanical rolling and controlled cooling of advanced high-strength steels with increased Mn and Al content.Design/methodology/approach: Four steels of various Mn and Nb concentration were thermomechanically rolled in 3 and 5 passes using a modern LPS line for physical simulation of hot rolling at a semi-industrial scale. The hot deformation course is fully automated as well as controlled cooling applied directly after finishing rolling. Temperature-time and force-energetic parameters of hot rolling were continuously registered and assessed.Findings: The applied line consisting of two-high reversing mill, roller tables with heating panels, cooling devices and controlling-recording systems reflects industrial hot strip rolling parameters sufficiently. Reduction values and temperature-time regimes are similar to those used in industrial practice whereas strain rate is limited to about 10 s-1 what requires taking into account during comparison. All the steels investigated have high total pressure forces due to the high total content of alloying elements. The critical factor making it possible to obtain high-quality sheet samples with a thickness up to 3.3 mm is applying isothermal heating panels which decrease a cooling rate of thin sheets.Research limitations/implications: The real complete simulation of hot strip rolling requires extension of a used line with a further module for simulation of continuous finishing rolling stages. The work is in progress.Practical implications: The results can be successfully utilized in industrial hot rolling and controlled cooling practices after necessary modifications.Originality/value: The efficient semi-industrial physical simulation of hot strip thermomechanical rolling of some new model AHSS grades containing increased Mn and Al content as well as Nb microadditions was presented.

  5. Solidification of stainless steel slag by accelerated carbonation.

    Science.gov (United States)

    Johnson, D C; MacLeod, C L; Carey, P J; Hills, C D

    2003-06-01

    On exposure to carbon dioxide (CO2) at a pressure of 3 bars, compacts formed from pressed ground slag, and 12.5 weight percent water, were found to react with approximately 18% of their own weight of CO2. The reaction product formed was calcium carbonate causing the slag to self-cement. Unconfined compressive strengths of 9MPa were recorded in carbonated compacts whereas strengths of < 1 MPa were recorded in non-carbonated slag compacts. As molten stainless steel slag containing dicalcium silicate (C2S) cools it can undergo several phase transitions. The final transformation from the beta-polymorph to gamma-C2S is accompanied by a volume change that causes the slag to self-pulverise or 'dust'. As a consequence of this the fine grained portion of the slag contains more of this phase whilst the coarser particles of the slag contain more of the calcium magnesium silicates that contribute the bulk of the waste. The fine fraction (< 125 microm) of the slag when ground is found to react to the same extent as the ground bulk slag and produces compacts with equivalent strength. A coarser fraction (4-8 mm) when ground to a similar grading does not react as extensively and produces a weaker product. Additions of ordinary Portland cement (OPC) at 5 and 10 percent by weight did not alter the degree of reaction during carbonation of the bulk slag or ground fine fraction, however the strength of the 4-8 mm fraction was increased by this change. PMID:12868521

  6. Study on rolling process optimization of high carbon steel wire

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    The existing problems in the manufacture of SWRH82B high carbon steel wire were discussed by sampling and testing the microstructure and properties of the steel from the workshop. To solve the problems, the experimental parameters for thermal simulation were optimized, and the thermal simulating experiments were carried out on a Gleeble1500 thermal simulator. The process parameters for the manufacture were optimized after analysis of the data, and the productive experiments were performed after the water box in front of the no-twist blocks was reconstructed, to control the temperature of the loop layer. The results from the productive experiments showed that the cooling rate of 10-15 ℃/s was reasonable before phase transformation, about 5℃/s during phase wire was increased to 1150-1170 MPa with an increase of 20-30 MPa, the percentage reduction of section was to 34%-36% with an increase of 1%-3% by testing the finished products after reconstruction.

  7. The kinetics of pitting corrosion of carbon steel

    International Nuclear Information System (INIS)

    The development of an improved statistical method for analysing pit growth data to take account of the difference in area of laboratory specimens and full sized high level nuclear waste containers is described. Statistical analysis of data from pit growth experiments with large area (460 cm2) plates of BS 4360 steel have indicated that the depth distributions correlate most closely with a limited distribution function. This correlation implies that previous statistical analyses to estimate the maximum pit depths in full size containers, which were made using unlimited distribution functions, will be pessimistic. An evaluation of the maximum feasible pitting period based on estimating the period during which the oxygen diffusion flux is sufficient to stabilise a passive film on carbon steel containers has indicated that this is of the order of 125 years rather than the full 1000 year container life. The estimate is sensitive to the value of the leakage current assumed to flow through the passive film, and therefore work is planned to measure this accurately in relevant granitic environments. (author)

  8. Effect of Carbon Properties on Melting Behavior of Mold Fluxes for Continuous Casting of Steels

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    During continuous casting of steel, the properties of mold fluxes strongly affect the casting performance,steel quality and environment of casting operation. The high temperature microscopy technique was used to investigate the melting behaviour of mold fluxes, and drip test method was used to determine their melting rate. The results showed that free carbon is a dominant factor in governing the melting behaviour of fluxes, and the melting rate is increased with increasing carbon reactivity and decreasing carbon content.

  9. Simple Predicting Method for Fatigue Crack Growth Rate Based on Tensile Strength of Carbon Steel

    Institute of Scientific and Technical Information of China (English)

    2003-01-01

    Three types of fatigue tests for an annealed carbon steel containing carbon of 0.42 % were carried out on smooth specimens and specimens with a small blind hole in order to investigate the fatigue crack growth law. A simple predicting method for crack growth rates has been proposed involving strength σb and the relation between cyclic stress and strain. The validity of proposed method has been confirmed by experiments on several carbon steels with different loadings.

  10. Experimental characterization and modeling of the hardening behavior of the sheet steel LH800

    NARCIS (Netherlands)

    Noman, M.; Clausmeyer, T.; Barthel, C.; Svendsen, B.; Huetink, J.; Riel, van M.

    2010-01-01

    In complex forming processes, sheet metal undergoes large plastic deformations involving significant induced flow anisotropy resulting from the development of persistent oriented (planar) dislocation structures. The aim of the present work is the formulation and identification of a phenomenological

  11. Toward high performance thermoset/carbon nanotube sheet nanocomposites via resistive heating assisted infiltration and cure.

    Science.gov (United States)

    Kim, Jae-Woo; Sauti, Godfrey; Siochi, Emilie J; Smith, Joseph G; Wincheski, Russell A; Cano, Roberto J; Connell, John W; Wise, Kristopher E

    2014-11-12

    Thermoset/carbon nanotube (CNT) sheet nanocomposites were successfully fabricated by resistive heating assisted infiltration and cure (RHAIC) of the polymer matrix resin. Resistive heating takes advantage of the electrical and thermal conductivity of CNTs to rapidly and uniformly introduce heat into the CNT sheet. Heating the CNT sheet reduces the viscosity of the polymer resin due to localized temperature rise in close proximity to the resin, which enhances resin flow, penetration, and wetting of the CNT reinforcement. Once the resin infusion process is complete, the applied power is increased to raise the temperature of the CNT sheet, which rapidly cures the polymer matrix. Tensile tests were used to evaluate the mechanical properties of the processed thermoset/CNT sheet nanocomposites. The improved wetting and adhesion of the polymer resin to the CNT reinforcement yield significant improvement of thermoset/CNT nanocomposite mechanical properties. The highest specific tensile strength of bismaleimide(BMI)/CNT sheet nanocomposites was obtained to date was 684 MPa/(g/cm(3)), using 4 V (2 A) for resin infiltration, followed by precure at 10 V (6 A) for 10 min and post curing at 240 °C for 6 h in an oven. The highest specific Young's modulus of BMI/CNT sheet nanocomposite was 71 GPa/(g/cm(3)) using resistive heating infiltration at 8.3 V (4.7 A) for 3 min followed by resistive heating cure at 12.5 V (7 A) for 30 min. In both cases, the CNT sheets were stretched and held in tension to prevent relaxation of the aligned CNTs during the course of RHAIC.

  12. Toward high performance thermoset/carbon nanotube sheet nanocomposites via resistive heating assisted infiltration and cure.

    Science.gov (United States)

    Kim, Jae-Woo; Sauti, Godfrey; Siochi, Emilie J; Smith, Joseph G; Wincheski, Russell A; Cano, Roberto J; Connell, John W; Wise, Kristopher E

    2014-11-12

    Thermoset/carbon nanotube (CNT) sheet nanocomposites were successfully fabricated by resistive heating assisted infiltration and cure (RHAIC) of the polymer matrix resin. Resistive heating takes advantage of the electrical and thermal conductivity of CNTs to rapidly and uniformly introduce heat into the CNT sheet. Heating the CNT sheet reduces the viscosity of the polymer resin due to localized temperature rise in close proximity to the resin, which enhances resin flow, penetration, and wetting of the CNT reinforcement. Once the resin infusion process is complete, the applied power is increased to raise the temperature of the CNT sheet, which rapidly cures the polymer matrix. Tensile tests were used to evaluate the mechanical properties of the processed thermoset/CNT sheet nanocomposites. The improved wetting and adhesion of the polymer resin to the CNT reinforcement yield significant improvement of thermoset/CNT nanocomposite mechanical properties. The highest specific tensile strength of bismaleimide(BMI)/CNT sheet nanocomposites was obtained to date was 684 MPa/(g/cm(3)), using 4 V (2 A) for resin infiltration, followed by precure at 10 V (6 A) for 10 min and post curing at 240 °C for 6 h in an oven. The highest specific Young's modulus of BMI/CNT sheet nanocomposite was 71 GPa/(g/cm(3)) using resistive heating infiltration at 8.3 V (4.7 A) for 3 min followed by resistive heating cure at 12.5 V (7 A) for 30 min. In both cases, the CNT sheets were stretched and held in tension to prevent relaxation of the aligned CNTs during the course of RHAIC. PMID:25325388

  13. FINITE DIFFERENCE SIMULATION OF LOW CARBON STEEL MANUAL ARC WELDING

    Directory of Open Access Journals (Sweden)

    Laith S Al-Khafagy

    2011-01-01

    Full Text Available This study discusses the evaluation and simulation of angular distortion in welding joints, and the ways of controlling and treating them, while welding plates of (low carbon steel type (A-283-Gr-C through using shielded metal arc welding. The value of this distortion is measured experimentally and the results are compared with the suggested finite difference method computer program. Time dependent temperature distributions are obtained using finite difference method. This distribution is used to obtain the shrinkage that causes the distortions accompanied with structural forces that act to modify these distortions. Results are compared with simple empirical models and experimental results. Different thickness of plates and welding parameters is manifested to illustrate its effect on angular distortions. Results revealed the more accurate results of finite difference method that match experimental results in comparison with empirical formulas. Welding parameters include number of passes, current, electrode type and geometry of the welding process.

  14. The Micro-hardness of Heat Treated Carbon Steel

    Directory of Open Access Journals (Sweden)

    Jozef PETRÍK

    2014-04-01

    Full Text Available The aim of the submitted work is to study the influence of applied loads ranging from 0.09807 N to 0.9807 N on measured values of micro-hardness of heat treated carbon steel. The influence of applied load on measured value of micro-hardness was evaluated by Meyer’s index n, PSR method and by Analysis of Variance (ANOVA. The influence of the load on the measured value of micro-hardness is statistically significant and the relationship between applied load and micro-hardness manifests the moderate reverse ISE. As far as the relationship between measured hardness and load independent “true hardness”, the best fit was obtained between HV0.05 and “true hardness” calculated using index a2.DOI: http://dx.doi.org/10.5755/j01.ms.20.1.4017

  15. Subgrains and boron distribution of low carbon bainitic steels

    Institute of Scientific and Technical Information of China (English)

    Xuemin Wang; Bing Cao; Chengjia Shang; Xueyi Liu; Xinlai He

    2005-01-01

    The structure variation of deformed austenite during the relaxation stage after deformation at various temperatures in an Nb-B ultra low carbon bainitic steel and Fe-Ni alloy was studied by the thermo-simulation. Optical microscope and TEM were applied to analyze the microstructure after RPC (Relaxation-precipitation-controlling phase transformation technique) and the evolution of dislocation configuration. The particle tracking autoradiography (PTA) technique, revealing the distribution of boron, was employed to show the change of boron segregation after different relaxation times. The results indicate that during the relaxation stage the recovery occurs in the deformed austenite, the dislocations rearrange and subgrains form. During the subsequent cooling the boron will segregate at the boundaries of subgrains.

  16. Corrosion inhibition of carbon steel by sodium metavanadate

    Directory of Open Access Journals (Sweden)

    VIJAYA GOPAL SRIBHARATHY

    2012-08-01

    Full Text Available The inhibition efficiency of sodium metavanadate (SMV-adipic acid (AA system in controlling corrosion of carbon steel in an aqueous solution containing 60 ppm of Cl- has been evaluated by weight-loss method; 250 ppm of SMV exhibits inhibition efficiency of 56 %. Addition of adipic acid to SMV improves the inhibition efficiency of the system. The formulation consisting of 250 ppm of SMV and 250 ppm of adipic acid has inhibition efficiency of 98 %. A synergistic effect exists between SMV and adipic acid with the synergism parameters greater than 1. Mecha¬nistic aspects of corrosion inhibition have been studied by electrochemical methods like potentiodynamic polarization and electrochemical impedance spectroscopy. FTIR spectra reveal that the protective film consists of Fe2+-SMV complex and Fe2+-adipic acid complex. The protective film has been analyzed by fluorescence spectra, SEM and EDAX.

  17. Computer Modeling of Carbon Metabolism Enables Biofuel Engineering (Fact Sheet)

    Energy Technology Data Exchange (ETDEWEB)

    2011-09-01

    In an effort to reduce the cost of biofuels, the National Renewable Energy Laboratory (NREL) has merged biochemistry with modern computing and mathematics. The result is a model of carbon metabolism that will help researchers understand and engineer the process of photosynthesis for optimal biofuel production.

  18. Energy use and carbon dioxide emissions in the steel sector in key developing countries

    Energy Technology Data Exchange (ETDEWEB)

    Price, L.K.; Phylipsen, G.J.M.; Worrell, E.

    2001-04-01

    Iron and steel production consumes enormous quantities of energy, especially in developing countries where outdated, inefficient technologies are still used to produce iron and steel. Carbon dioxide emissions from steel production, which range between 5 and 15% of total country emissions in key developing countries (Brazil, China, India, Mexico, and South Africa), will continue to grow as these countries develop and as demand for steel products such as materials, automobiles, and appliances increases. In this report, we describe the key steel processes, discuss typical energy-intensity values for these processes, review historical trends in iron and steel production by process in five key developing countries, describe the steel industry in each of the five key developing countries, present international comparisons of energy use and carbon dioxide emissions among these countries, and provide our assessment of the technical potential to reduce these emissions based on best-practice benchmarking. Using a best practice benchmark, we find that significant savings, in the range of 33% to 49% of total primary energy used to produce steel, are technically possible in these countries. Similarly, we find that the technical potential for reducing intensities of carbon dioxide emissions ranges between 26% and 49% of total carbon dioxide emissions from steel production in these countries.

  19. Influence of Heat Treatments on the Corrosion Resistance of Medium -Carbon Steel using Sulfuric Spring Water

    Directory of Open Access Journals (Sweden)

    Ikhlas Basheer

    2013-04-01

    Full Text Available The corrosion is one of the important problems that may be occur to the parts of machinery and equipment after manufactured and when used as a result of exposure to corrosive media. Plain-carbon steel is considered as one of the most common minerals used in industrial applications. Some of heat treatments can have direct effect on the corrosion rate of steel by building up galvanic corrosion cells between its microscopic phases. Therefore, to adopt one of kinds of the plain-carbon steel and the most commonly used in industry to be study subject, that is medium carbon steel and took samples of this steel has been treated thermally in three methods which the normalising, annealing, and hardening .The corrosive media used in the research is Sulfuric Spring, it contains many chemical compounds to show its influence on the corrosion of steel. The weight loss method is used to determine corrosion rate and to compare between the results obtained, show that the greatest corrosion resistance of the annealed steel and the corrosion resistance of the hardened steel is the lowest while the corrosion  resistance of the normalised steel is in-between them.         Calcium carbonate was formed on the metal surface which acts as an isolating layer which decrease corrosion rate with time

  20. Three Heavy Reflector Experiments in the IPEN/MB-01 Reactor: Stainless Steel, Carbon Steel, and Nickel

    Science.gov (United States)

    dos Santos, A.; de Andrade e Silva, G. S.; Mura, L. F.; Fuga, R.; Jerez, R.; Mendonça, A. G.

    2014-04-01

    The heavy reflector experiments performed in the IPEN/MB-01 research reactor facility comprise a set of critical configurations employing the standard 28×26-fuel-rod configuration. The heavy reflector, either Stainless Steel, Carbon Steel or Nickel plates, was placed at the west face of this reactor. 32 plates around 3.0 mm thick were used in all the experiments. The aim was to provide high quality experimental data for the interpretation and validation of the SS-304 heavy reflector calculation methods. The experiments of Carbon Steel, which is composed mainly of iron, and Nickel were performed to provide a consistent and an interpretative check to the SS-304 reflector measurements. The experimental data comprise a set of critical control bank positions, temperatures and reactivities as a function of the number of the plates. The competition between the effect of thermal neutron capture in the heavy reflector and the effect of fast neutrons back scattering to the core is highlighted by varying the reflector thickness. For the Carbon Steel case the reactivity gain when all the 32 plates are inserted is the smallest one, thus demonstrating that Carbon Steel or essentially iron does not have the same reflector properties as the Stainless Steel or Nickel plates do. Nickel has the highest reactivity gain, thus demonstrating that this material is better reflector than Iron and Stainless Steel. The theoretical analysis was performed by MCNP-5 with the nuclear data library ENDF/B-VII.0. It was shown that this library has a very good performance up to thirteen plates and overestimates the reactivity for higher number of plates independently of the type of the reflector.

  1. Anisotropic behaviour law for sheets used in stamping: A comparative study of steel and aluminium

    OpenAIRE

    Sinou, Jean-Jacques; Macquaire, Bruno

    2003-01-01

    International audience For a car manufacturer, reducing the weight of vehicles is an obvious aim. Replacing steel by aluminium moves towards that goal. Unfortunately, aluminium's stamping numerical simulation results are not yet as reliable as those of steel. Punch-strength and spring-back phenomena are not correctly described. This study on aluminium validates the behaviour law Hill 48 quadratic yield criterion with both isotropic and kinematic hardening. It is based on the yield surface ...

  2. Novel coating systems and surface technologies for continuous processing of steel sheet

    Energy Technology Data Exchange (ETDEWEB)

    Schumacher, B.; Mueschenborn, W. [DOC-Dortmunder OberflaechenCentrum, Dortmund (Germany); Stratmann, M. [Max-Planck-Inst. fuer Eisenforschung, Duesseldorf (Germany); Schultrich, B. [Fraunhofer-Institut fuer Werkstoff- und Strahltechnik (IWS), Dresden (Germany); Klages, C.P. [Fraunhofer-Institut fuer Schicht- und Oberflaechentechnik, Braunschweig (Germany); Kretschmer, M. [SMS-DEMAG AG, Duesseldorf (Germany); Seyfert, U. [Ardenne (von) Anlagentechnik GmbH, Dresden (Germany); Foerster, F. [SOFTAL electronic Erik Blumenfeld GmbH und Co., Hamburg (Germany); Tiller, H.J. [SurA Plasma-, Oberflaechen- und Klebstofftechnologien GmbH, Jena (Germany)

    2001-09-01

    In this article, approaches are described to create the technological basics for a new generation of surface coated steel strip products. Important means to reach this aim are the use of new results from basic research (e.g., interfacial and surface chemistry/physics) and the transfer of innovative and non-polluting deposition technologies (e.g., vapor deposition processes such as physical vapor deposition, PVD, and chemical vapor deposition, CVD) to continuous processing of steel strip. (orig.)

  3. 取向硅钢片的研究进展%Recent Developments in the Study on Oriented Silicon Steel Sheets

    Institute of Scientific and Technical Information of China (English)

    王均安; 李强; 姚美意; 周邦新

    2001-01-01

    Over the past several decades, the texture, properties and manufacture of quality silicon steels have been investigated for application in magnetic devices requiring magnetically soft materials, such as transformers, inductive devices, etc. Most recently, the factors effecting the texture and magnetic properties, e.g. impurities, rolling process and annealing process, have been greatly studied. The benefits of this study are that low core loss silicon steels with stable high-performance can be obtained through an economic production process. This review is intended to summarize the recent developments in the texture, properties, manufacture and application of oriented silicon steel sheets.

  4. 取向硅钢片的研究进展%Recent Developments in the Study on Oriented Silicon Steel Sheets

    Institute of Scientific and Technical Information of China (English)

    王均安; 李强; 姚美意; 周邦新

    2000-01-01

    Over the past several decades, the texture, properties and manufacture of quality silicon steels have been investigated for application in magnetic devices requiring magnetically soft materials, such as transformers, inductive devices, etc. Most recently, the factors effecting the texture and magnetic properties, e.g. impurities, rolling process and annealing process, have been greatly studied. The benefits of this study are that low core loss silicon steels with stable high-performance can be obtained through an economic production process. This review is intended to summarize the recent developments in the texture, properties, manufacture and application of oriented silicon steel sheets.

  5. Development of Low and Middle Carbon Martensite Spring Steel with High Strength and Toughness for Automobile

    Institute of Scientific and Technical Information of China (English)

    Li Ye-sheng; Wu Zi-ping; Zhu Yin-lu; Chen Hui-huang

    2004-01-01

    The conventional middle and high carbon spring steels have some drawbacks in properties, production and application. In order to meet the demands of rapid development of automobile, a new low and middle carbon spring steel35Si2CrMnVB, C0.34, Sil.66, Mn0.80, Cr0.67, V0.13, B0.001, P0.011, S0.014 wt.%, has been developed. Comparison between the new spring steel 35Si2CrMnVB and the conventional spring steel 60Si2MnA, C0.61, Sil.75, Mn0.76, P0.021,S0.018 wt.%, shows that the new spring steel has not only high strength, good ductility, good comprehensive mechanical properties, but also low decarbonization tendency, sufficient hardenability and high elastic sag resistance, etc.. The microstructure change in quenched steel caused by the decreasing of carbon contents is detected through metallographic observation, the new low and middle carbon spring steel 35Si2CrMnVB after quenching is composed of almost lath martensite with high dislocation density and only a little martensite with twin structure. It is testified that to develop low carbon spring steel with more excellent properties for automobile is feasible.

  6. Recent Progress in High Strength Low Carbon Steels

    Directory of Open Access Journals (Sweden)

    Zrník J.

    2006-01-01

    Full Text Available Advanced High Strength (AHS steels, among them especially Dual Phase (DP steels, Transformation Induced Plasticity (TRIP steels, Complex Phase (CP steels, Partially Martensite (PM steels, feature promising results in the field. Their extraordinary mechanical properties can be tailored and adjusted by alloying and processing. The introduction of steels with a microstructure consisting at least of two different components has led to the enlargement of the strength level without a deterioration of ductility. Furthermore, the development of ultra fine-grained AHS steels and their service performance are reviewed and new techniques are introduced. Various projects have been devoted to develop new materials for flat and long steel products for structural applications. The main stream line is High Strength, in order to match the weight lightening requirements that concern the whole class of load bearing structures and/or steel components and one of the most investigated topics is grain refinement.

  7. SURFACE ROUGHNESS AND CUTTING FORCES IN CRYOGENIC TURNING OF CARBON STEEL

    Directory of Open Access Journals (Sweden)

    T. C. YAP

    2015-07-01

    Full Text Available The effect of cryogenic liquid nitrogen on surface roughness, cutting forces, and friction coefficient of the machined surface when machining of carbon steel S45C in wet, dry and cryogenic condition was studied through experiments. The experimental results show that machining with liquid nitrogen increases the cutting forces, reduces the friction coefficient, and improves the chips produced. Beside this, conventional machining with cutting fluid is still the most suitable method to produce good surface in high speed machining of carbon steel S45C whereas dry machining produced best surface roughness in low speed machining. Cryogenic machining is not able to replace conventional cutting fluid in turning carbon steel.

  8. THE ELECTROCHEMICAL BEHAVIOR OF OCEANIC MICROBIOLOGICAL INFLUENCED CORROSION ON CARBON STEEL

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    The corrosion behavior of carbon steel in the medium of marine microorganisms was investigated by electrochemical impedance spectra, polarization curves, and so on. Experimental results showed that the corrosion potential of carbon steel moved in a negative direction in the unpurified marine microorganism solution, and the polarization style of the cathodic process did not change. The electrochemical impedance spectra showed that the impedance value of the electrode decreased in the medium with bacteria, which indicated that the existence of microorganism could accelerate the corrosion progress of carbon steel.

  9. Effect of gadolinium addition on the corrosion, wear, and neutron absorbing behaviors of duplex stainless steel sheet

    Science.gov (United States)

    Baik, Youl; Choi, Yong; Moon, Byung M.; Sohn, Dong S.; Bogdanov, S. G.; Pirogov, A. N.

    2015-11-01

    In order to develop the neutron absorbing and shield materials, a hot-rolled 0.02%-Gd duplex stainless steel was prepared with 55 vol. % of ferrite and 45 vol. % of austenite. The σ phase with an average grain size of 9-11 μm in austenitic (γ) grains tended to be elongated parallel to the rolling direction, with (100) poles concentrated towards the normal direction, and (110) poles located between the normal and radial directions (ND and RD, respectively). Most of the gadolinium existed as sub-micro-meter-sized Gd2O3 and GdCrO3 precipitates. The yield strength, ultimate tensile strength, elongation, and microhardness of the 0.02%-Gd duplex stainless steel were 522.8 MPa, 700.2 MPa, 38.1%, and 258.5-314.7 HV, respectively. The friction coefficient and wear resistance were 3.11 and 0.004 mg/kg/cycle, respectively. The corrosion potential and corrosion rate of the 0.02%-Gd duplex stainless steel were-0.448 V SHE and 1.263 × 10-3 A/cm2 for 1M-HCl,-0.544 V SHE and 2.619 × 10-3 A/cm2 for 1M-NaCl,-0.299 V SHE and 1.469 × 10-3 A/cm2 for 1M-H2SO4, and-0.607 V SHE and 2.295 × 10-3 A/cm2 for synthetic water, respectively. The coefficient of neutron transmission for the 0.02%-Gd duplex stainless steel sheet of 2 mm thickness at neutron beam wavelength of 0.48 nm was 0.6.

  10. Creep testing and viscous behavior research on carbon constructional quality steel under high temperature

    Institute of Scientific and Technical Information of China (English)

    余敏; 罗迎社; 彭相华

    2008-01-01

    Creep tests under at a certain temperature and different stress levels were performed on two carbon constructional quality steels at a certain stress level and different temperatures,and their creep curves at high temperature were obtained based on analyzing the testing data.Taking 45 steel at a certain temperature and stress as the example,the integral creep constitutive equation and the differential stress-strain constitutive relationship were established based on the relevant rheological model,and the integral core function was also obtained.Simultaneously,the viscous coefficients denoting the viscous behavior in visco-plastic constitutive equation were determined by taking use of the creep testing data.Then the viscous coefficients of three carbon steels(20 steel,35 steel and 45 steel) were compared and analyzed.The results show that the viscosity is different due to different materials at the same temperature and stress.

  11. Metallic tin quantum sheets confined in graphene toward high-efficiency carbon dioxide electroreduction

    Science.gov (United States)

    Lei, Fengcai; Liu, Wei; Sun, Yongfu; Xu, Jiaqi; Liu, Katong; Liang, Liang; Yao, Tao; Pan, Bicai; Wei, Shiqiang; Xie, Yi

    2016-01-01

    Ultrathin metal layers can be highly active carbon dioxide electroreduction catalysts, but may also be prone to oxidation. Here we construct a model of graphene confined ultrathin layers of highly reactive metals, taking the synthetic highly reactive tin quantum sheets confined in graphene as an example. The higher electrochemical active area ensures 9 times larger carbon dioxide adsorption capacity relative to bulk tin, while the highly-conductive graphene favours rate-determining electron transfer from carbon dioxide to its radical anion. The lowered tin–tin coordination numbers, revealed by X-ray absorption fine structure spectroscopy, enable tin quantum sheets confined in graphene to efficiently stabilize the carbon dioxide radical anion, verified by 0.13 volts lowered potential of hydroxyl ion adsorption compared with bulk tin. Hence, the tin quantum sheets confined in graphene show enhanced electrocatalytic activity and stability. This work may provide a promising lead for designing efficient and robust catalysts for electrolytic fuel synthesis. PMID:27585984

  12. Metallic tin quantum sheets confined in graphene toward high-efficiency carbon dioxide electroreduction.

    Science.gov (United States)

    Lei, Fengcai; Liu, Wei; Sun, Yongfu; Xu, Jiaqi; Liu, Katong; Liang, Liang; Yao, Tao; Pan, Bicai; Wei, Shiqiang; Xie, Yi

    2016-01-01

    Ultrathin metal layers can be highly active carbon dioxide electroreduction catalysts, but may also be prone to oxidation. Here we construct a model of graphene confined ultrathin layers of highly reactive metals, taking the synthetic highly reactive tin quantum sheets confined in graphene as an example. The higher electrochemical active area ensures 9 times larger carbon dioxide adsorption capacity relative to bulk tin, while the highly-conductive graphene favours rate-determining electron transfer from carbon dioxide to its radical anion. The lowered tin-tin coordination numbers, revealed by X-ray absorption fine structure spectroscopy, enable tin quantum sheets confined in graphene to efficiently stabilize the carbon dioxide radical anion, verified by 0.13 volts lowered potential of hydroxyl ion adsorption compared with bulk tin. Hence, the tin quantum sheets confined in graphene show enhanced electrocatalytic activity and stability. This work may provide a promising lead for designing efficient and robust catalysts for electrolytic fuel synthesis. PMID:27585984

  13. Laser-assisted shearing of stainless steel and spring steel plates with the use of a laser scanner system - new hybrid production technology for the sheet metal industry

    Science.gov (United States)

    Emonts, Michael; Brecher, Christian

    The Fraunhofer IPT recently developed a new hybrid laser-assisted shearing process which enables conventional punching machines to produce punched sheared edges with continuous flush-cut surfaces in stainless steel plates (1.4301), spring steel plates (1.4310) and titanium alloy plates (3.7165). The new combination of localised laser-induced softening of the plate material in the shearing zone and the shearing process significantly reduces both process forces and process-related noise emissions. A modular system-upgrade for existing punching machines allows laser-assisted shearing to be implemented without the need for expensive new machine designs. The principle of the laser-assisted shearing process is based on briefly and selectively heating the material in the shearing zone via local absorption of laser radiation on the underside of the sheet metal plate before the punching tool comes into contact on the upper side of the metal plate. Laser-induced heating softens the material in the shearing zone within the material within a few tenths of a second. The laser-induced softening mechanisms also lead to a significant decrease of cutting forces as well as a reduction of tool wear, warping and noise emissions.

  14. Galvanic Interaction between Chalcopyrite and Pyrite with Low Alloy and High Carbon Chromium Steel Ball

    Directory of Open Access Journals (Sweden)

    Asghar Azizi

    2013-01-01

    Full Text Available This study was aimed to investigate the galvanic interaction between pyrite and chalcopyrite with two types of grinding media (low alloy and high carbon chromium steel ball in grinding of a porphyry copper sulphide ore. Results indicated that injection of different gases into mill altered the oxidation-reduction environment during grinding. High carbon chromium steel ball under nitrogen gas has the lowest galvanic current, and low alloy steel ball under oxygen gas had the highest galvanic current. Also, results showed that the media is anodic relative to pyrite and chalcopyrite, and therefore pyrite or chalcopyrite with a higher rest potential acted as the cathode, whilst the grinding media with a lower rest potential acted as the anode, when they are electrochemically contacted. It was also found that low alloy steel under oxygen produced the highest amount of EDTA extractable iron in the slurry, whilst high carbon chromium steel under nitrogen atmosphere led to the lowest amount.

  15. MORPHOLOGY MODIFICATION OF CARBON CHROME MOLYBDENUM STEEL STRUCTURE INFLUENCED BY HEAT TREATMENT

    Directory of Open Access Journals (Sweden)

    V. A. Lutsenko

    2011-01-01

    Full Text Available The influence of temperature and time parameters of thermal treatment on structural change and properties of carbon chromium molybdenum steel has been studied. It has been shown that there are considerable areas with grainy morphology of cementite after high temperature tempering in the structure of steel. It assures reduction of steel microhardness by 25%, and there are no substantial structural changes after medium temperature tempering.

  16. MORPHOLOGY MODIFICATION OF CARBON CHROME MOLYBDENUM STEEL STRUCTURE INFLUENCEDBY HEAT TREATMENT

    OpenAIRE

    Lutsenko, V.; Anelkin, N.; Golubenko, T.; Scherbakov, V.; Lutsenko, O.

    2011-01-01

    The influence of temperature and time parameters of thermal treatment on structural change and properties of carbon chromium molybdenum steel has been studied. It has been shown that there are considerable areas with grainy morphology of cementite after high temperature tempering in the structure of steel. It assures reduction of steel microhardness by 25%, and there are no substantial structural changes after medium temperature tempering.

  17. Morphology modification of carbon chrome molybdenum steel structure influenced by heat treatment

    OpenAIRE

    V. A. Lutsenko; N. L. Anelkin; T. N. Golubenko; Scherbakov, V. I.; O. V. Lutsenko

    2011-01-01

    The influence of temperature and time parameters of thermal treatment on structural change and properties of carbon chromium molybdenum steel has been studied. It has been shown that there are considerable areas with grainy morphology of cementite after high temperature tempering in the structure of steel. It assures reduction of steel microhardness by 25%, and there are no substantial structural changes after medium temperature tempering.

  18. Coordinated control of carbon and oxygen for ultra-low-carbon interstitial-free steel in a smelting process

    Institute of Scientific and Technical Information of China (English)

    Min Wang; Yan-ping Bao; Quan Yang; Li-hua Zhao; Lu Lin

    2015-01-01

    Low residual-free-oxygen before final de-oxidation was beneficial to improving the cleanness of ultra-low-carbon steel. For ul-tra-low-carbon steel production, the coordinated control of carbon and oxygen is a precondition for achieving low residual oxygen during the Ruhrstahl Heraeus (RH) decarburization process. In this work, we studied the coordinated control of carbon and oxygen for ultra-low-carbon steel during the basic oxygen furnace (BOF) endpoint and RH process using data statistics, multiple linear regressions, and thermodynamics computations. The results showed that the aluminum yield decreased linearly with increasing residual oxygen in liquid steel. When the mass ratio of free oxygen and carbon ([O]/[C]) in liquid steel before RH decarburization was maintained between 1.5 and 2.0 and the carbon range was from 0.030wt%to 0.040wt%, the residual oxygen after RH natural decarburization was low and easily controlled. To satisfy the re-quirement for RH decarburization, the carbon and free oxygen at the BOF endpoint should be controlled to be between 297 × 10−6 and 400 × 10−6 and between 574 × 10−6 and 775 × 10−6, respectively, with a temperature of 1695 to 1715°C and a furnace campaign of 1000 to 5000 heats.

  19. 76 FR 62039 - Certain Hot-Rolled Carbon Steel Flat Products From India: Final Results of 2009-2010 Antidumping...

    Science.gov (United States)

    2011-10-06

    ... referred to as interstitial-free (``IF'')) steels, high-strength low-alloy (``HSLA'') steels, and the... to stabilize carbon and nitrogen elements. HSLA steels are recognized as steels with micro-alloying...: Notice of Preliminary Results of 2009-2010 Antidumping Duty Administrative Review, 76 FR 31938 (June...

  20. 75 FR 27297 - Certain Hot-Rolled Carbon Steel Flat Products from India: Notice of Final Results of Antidumping...

    Science.gov (United States)

    2010-05-14

    ...-alloy (``HSLA'') steels, and the substrate for motor lamination steels. IF steels are recognized as low... to as columbium), or both, added to stabilize carbon and nitrogen elements. HSLA steels are... Results of Antidumping duty Administrative Review, and Intent to Rescind in Part, 75 FR 1031 (January...

  1. 76 FR 31938 - Certain Hot-Rolled Carbon Steel Flat Products From India: Notice of Preliminary Results of 2009...

    Science.gov (United States)

    2011-06-02

    ..., high-strength low-alloy (``HSLA'') steels, and the substrate for motor lamination steels. IF steels are... commonly referred to as columbium), or both, added to stabilize carbon and nitrogen elements. HSLA steels... India, 66 FR 60194 (December 3, 2001) (``Amended Final Determination''). On December 1, 2010,...

  2. Fatigue of carbon and low-alloy steels in LWR environments

    International Nuclear Information System (INIS)

    Fatigue tests have been conducted on A106-Gr B carbon steel and A533-Gr B low-alloy steel to evaluate the effects of an oxygenated-water environment on the fatigue life of these steels. For both steels, environmental effects are modest in PWR water at all strain rates. Fatigue data in oxygenated water confirm the strong dependence of fatigue life on dissolved oxygen (DO) and strain rate. The effect of strain rate on fatigue life saturates at some low value, e.g., between 0.0004 and 0.001%/s in oxygenated water with ∼0.8 ppm DO. The data suggest that the saturation value of strain rate may vary with DO and sulfur content of the steel. Although the cyclic stress-strain and cyclic-hardening behavior of carbon and low-alloy steels is distinctly different, the degradation of fatigue life of these two steels with comparable sulfur levels is similar. The carbon steel exhibits pronounced dynamic strain aging, whereas strain-aging effects are modest in the low-alloy steel. Environmental effects on nucleation of fatigue crack have also been investigated. The results suggest that the high-temperature oxygenated water has little or no effect on crack nucleation

  3. 75 FR 69125 - Certain Seamless Carbon and Alloy Steel Standard, Line, and Pressure Pipe From China

    Science.gov (United States)

    2010-11-10

    ..., and by publishing the notice in the Federal Register on May 11, 2010 (75 FR 26273). The hearing was... COMMISSION Certain Seamless Carbon and Alloy Steel Standard, Line, and Pressure Pipe From China Determination... alloy steel standard, line, and pressure pipe (``seamless SLP pipe''), provided for in subheadings...

  4. 78 FR 34335 - Certain Circular Welded Carbon Steel Pipes and Tubes From Taiwan: Preliminary Results of...

    Science.gov (United States)

    2013-06-07

    ... of Antidumping Duties, 68 FR 23954 (May 6, 2003). Cash Deposit Requirements The following cash... Steel Pipes and Tubes From Taiwan: Antidumping Duty Order, 49 FR 19369 (May 7, 1984). These cash deposit... International Trade Administration Certain Circular Welded Carbon Steel Pipes and Tubes From Taiwan:...

  5. 75 FR 36635 - Circular Welded Carbon Steel Pipes and Tubes From Thailand: Rescission of Antidumping Duty...

    Science.gov (United States)

    2010-06-28

    ... FR 9162 (March 1, 2010). On March 31, 2010, we received a timely request from Saha Thai Steel Pipe... Revocation in Part, 75 FR 22107 (April 27, 2010). Rescission of Antidumping Duty Administrative Review The... International Trade Administration Circular Welded Carbon Steel Pipes and Tubes From Thailand: Rescission...

  6. 76 FR 45509 - Final Results of Antidumping Duty Changed Circumstances Review: Carbon and Certain Alloy Steel...

    Science.gov (United States)

    2011-07-29

    ... Circumstances Review: Carbon and Certain Alloy Steel Wire Rod from Mexico, 75 FR 67685 (November 3, 2010...) concrete reinforcing bars and rods. Also excluded are (f) free machining steel products (i.e., products... percent or more of bismuth, 0.08 percent or more of sulfur, more than 0.04 percent of phosphorus,...

  7. Solidification Structure of Low Carbon Steel Strips with Different Phosphorus Contents Produced by Strip Casting

    Institute of Scientific and Technical Information of China (English)

    Na LI; Zhenyu LIU; Yiqing QIU; Zhaosen LIN; Xianghua LIU; Guodong WANG

    2006-01-01

    In the present paper, low carbon steel strips with different phosphorus contents were produced using a twin roll strip casting process. The solidification structure was studied and its features were analyzed in detail. It was found that the strips possessed a fine microstructure compared with the mould cast steels. With increasing phosphorus content more ferrite has been formed with finer grains.

  8. 77 FR 54926 - Certain Seamless Carbon and Alloy Steel; Standard, Line, and Pressure Pipe From Germany

    Science.gov (United States)

    2012-09-06

    ... FR 19711) and determined on July 6, 2012, that it would conduct an expedited review (77 FR 42763... COMMISSION Certain Seamless Carbon and Alloy Steel; Standard, Line, and Pressure Pipe From Germany... steel standard, line, and pressure pipe from Germany would be likely to lead to continuation...

  9. Enhancing tensile properties of ultrafine-grained medium-carbon steel utilizing fine carbides

    International Nuclear Information System (INIS)

    Highlights: → Tensile properties of UFG carbon steels were enhanced by imbedding fine carbides. → Thinner pearltic lamellae induced finer carbides after caliber-rolling process. → Superior tensile properties were attributed to the enhanced strain hardening rate. → Yield-point phenomenon in UFG steels resulted from stronger effect of particle growth. - Abstract: The aim of the present study is to evaluate the influence of nano-sized carbides upon tensile behavior in UFG medium-carbon steels and to develop a material with improved tensile properties. UFG medium-carbon steels with fine carbides were successfully fabricated by multi-pass caliber rolling at 773 K. Alloying chromium and molybdenum resulted in thinner pearlitic lamellae, which were transformed into finer particles after severe plastic deformation. The UFG steel containing the alloying elements exhibited superior tensile properties, which was attributed to the enhanced strain hardening rate by the imbedded finer particles. Subsequent annealing induced growth of grains and particles, which also recovered elongation at the expense of strength. All UFG steels investigated here showed a yield-point phenomenon due to the decreased hardening rate and lack of mobile dislocations and their sources. The deteriorating effect of particle growth overwhelmed the improving effect of grain growth after annealing of the UFG medium-carbon steel, leading to a reduced strain hardening rate. This resulted in a positive correlation between a grain size and Lueders elongation in the investigated UFG steels.

  10. 77 FR 32539 - Circular Welded Carbon-Quality Steel Pipe From the United Arab Emirates: Preliminary...

    Science.gov (United States)

    2012-06-01

    ... Than Fair Value: Steel Concrete Reinforcing Bars from Indonesia, Poland and Ukraine, 66 FR 18752, 18753... International Trade Administration Circular Welded Carbon-Quality Steel Pipe From the United Arab Emirates...: Import Administration, International Trade Administration, Department of Commerce. SUMMARY: The...

  11. 75 FR 2487 - Circular Welded Carbon Steel Pipes and Tubes from Thailand: Court Decision Not in Harmony with...

    Science.gov (United States)

    2010-01-15

    ... Steel Pipes and Tubes from Thailand: Final Results of Antidumping Duty Administrative Review, 73 FR... International Trade Administration Circular Welded Carbon Steel Pipes and Tubes from Thailand: Court Decision... results of the administrative review of the antidumping order on circular welded carbon steel pipes...

  12. 77 FR 47593 - Certain Cut-to-Length Carbon Steel Plate From the People's Republic of China: Preliminary Results...

    Science.gov (United States)

    2012-08-09

    ... Fair Value: Certain Cut-to-Length Carbon Steel Plate from the People's Republic of China, 62 FR 61964.... Included in this description is hot-rolled iron and non-alloy steel universal mill plates (i.e., flat... International Trade Administration Certain Cut-to-Length Carbon Steel Plate From the People's Republic of...

  13. 75 FR 8301 - Certain Cut-to-Length Carbon Steel Plate From the People's Republic of China: Final Results of...

    Science.gov (United States)

    2010-02-24

    ... 31, 2008. Scope of the Order The products covered by the order are hot-rolled carbon steel universal... steel flat-rolled products in straight lengths, of rectangular shape, hot- rolled, neither clad, plated... International Trade Administration A-570-849 Certain Cut-to-Length Carbon Steel Plate From the People's...

  14. 78 FR 16832 - Corrosion-Resistant Carbon Steel Flat Products From Germany and the Republic of Korea: Revocation...

    Science.gov (United States)

    2013-03-19

    ...-Year (``Sunset'') Review, 77 FR 85 (January 3, 2012). \\2\\ See Corrosion-Resistant Carbon Steel Flat... Corrosion- Resistant Carbon Steel Flat Products From Germany and Korea, 77 FR 301 (January 4, 2012). As a... Steel Flat Products From Germany and Korea, 78 FR 15376 (March 11, 2013) and Corrosion-Resistant...

  15. Microbial methane production associated with carbon steel corrosion in a Nigerian oil field

    Directory of Open Access Journals (Sweden)

    Jaspreet eMand

    2016-01-01

    Full Text Available Microbially influenced corrosion (MIC in oil field pipeline systems can be attributed to many different types of hydrogenotrophic microorganisms including sulfate reducers, methanogens and acetogens. Samples from a low temperature oil reservoir in Nigeria were analyzed using DNA pyrotag sequencing. The microbial community compositions of these samples revealed an abundance of anaerobic methanogenic archaea. Activity of methanogens was demonstrated by incubating samples anaerobically in a basal salts medium, in the presence of carbon steel and carbon dioxide. Methane formation was measured in all enrichments and correlated with metal weight loss. Methanogens were prominently represented in pipeline solids samples, scraped from the inside of a pipeline, comprising over 85% of all pyrosequencing reads. Methane production was only witnessed when carbon steel beads were added to these pipeline solids samples, indicating that no methane was formed as a result of degradation of the oil organics present in these samples. These results were compared to those obtained for samples taken from a low temperature oil field in Canada, which had been incubated with oil, either in the presence or in the absence of carbon steel. Again, methanogens present in these samples catalyzed methane production only when carbon steel was present. Moreover, acetate production was also found in these enrichments only in the presence of carbon steel. From these studies it appears that carbon steel, not oil organics, was the predominant electron donor for acetate production and methane formation in these low temperature oil fields, indicating that the methanogens and acetogens found may contribute significantly to MIC.

  16. Microbial Methane Production Associated with Carbon Steel Corrosion in a Nigerian Oil Field.

    Science.gov (United States)

    Mand, Jaspreet; Park, Hyung S; Okoro, Chuma; Lomans, Bart P; Smith, Seun; Chiejina, Leo; Voordouw, Gerrit

    2015-01-01

    Microbially influenced corrosion (MIC) in oil field pipeline systems can be attributed to many different types of hydrogenotrophic microorganisms including sulfate reducers, methanogens and acetogens. Samples from a low temperature oil reservoir in Nigeria were analyzed using DNA pyrotag sequencing. The microbial community compositions of these samples revealed an abundance of anaerobic methanogenic archaea. Activity of methanogens was demonstrated by incubating samples anaerobically in a basal salts medium, in the presence of carbon steel and carbon dioxide. Methane formation was measured in all enrichments and correlated with metal weight loss. Methanogens were prominently represented in pipeline solids samples, scraped from the inside of a pipeline, comprising over 85% of all pyrosequencing reads. Methane production was only witnessed when carbon steel beads were added to these pipeline solids samples, indicating that no methane was formed as a result of degradation of the oil organics present in these samples. These results were compared to those obtained for samples taken from a low temperature oil field in Canada, which had been incubated with oil, either in the presence or in the absence of carbon steel. Again, methanogens present in these samples catalyzed methane production only when carbon steel was present. Moreover, acetate production was also found in these enrichments only in the presence of carbon steel. From these studies it appears that carbon steel, not oil organics, was the predominant electron donor for acetate production and methane formation in these low temperature oil fields, indicating that the methanogens and acetogens found may contribute significantly to MIC.

  17. Microbial Methane Production Associated with Carbon Steel Corrosion in a Nigerian Oil Field.

    Science.gov (United States)

    Mand, Jaspreet; Park, Hyung S; Okoro, Chuma; Lomans, Bart P; Smith, Seun; Chiejina, Leo; Voordouw, Gerrit

    2015-01-01

    Microbially influenced corrosion (MIC) in oil field pipeline systems can be attributed to many different types of hydrogenotrophic microorganisms including sulfate reducers, methanogens and acetogens. Samples from a low temperature oil reservoir in Nigeria were analyzed using DNA pyrotag sequencing. The microbial community compositions of these samples revealed an abundance of anaerobic methanogenic archaea. Activity of methanogens was demonstrated by incubating samples anaerobically in a basal salts medium, in the presence of carbon steel and carbon dioxide. Methane formation was measured in all enrichments and correlated with metal weight loss. Methanogens were prominently represented in pipeline solids samples, scraped from the inside of a pipeline, comprising over 85% of all pyrosequencing reads. Methane production was only witnessed when carbon steel beads were added to these pipeline solids samples, indicating that no methane was formed as a result of degradation of the oil organics present in these samples. These results were compared to those obtained for samples taken from a low temperature oil field in Canada, which had been incubated with oil, either in the presence or in the absence of carbon steel. Again, methanogens present in these samples catalyzed methane production only when carbon steel was present. Moreover, acetate production was also found in these enrichments only in the presence of carbon steel. From these studies it appears that carbon steel, not oil organics, was the predominant electron donor for acetate production and methane formation in these low temperature oil fields, indicating that the methanogens and acetogens found may contribute significantly to MIC. PMID:26793176

  18. Differences in plankton community structure and carbon cycling along a climate gradient from the Greenland Ice Sheet to offshore waters

    DEFF Research Database (Denmark)

    Arendt, K.E.; Nielsen, Torkel Gissel; Rysgaard, S.;

    . Protozooplankton accounts for 20-38% of the carbon turnover in the offshore and inland areas. However, protozooplankton like copepods has low ability to turn over the primary production close to the Ice Sheet. Increased run of from the Greenland Ice Sheet due to global warming could displace the existing climate...

  19. Interface structure and bonding in abrasion circle friction stir spot welding: A novel approach for rapid welding aluminium alloy to steel automotive sheet

    International Nuclear Information System (INIS)

    Highlights: ► High quality Al–steel dissimilar joints were produced within a short dwell time. ► This approach provides a new way to clear metal surfaces during welding. ► No continuous brittle IMC layer developing at the interface. - Abstract: Aluminium alloy 6111-T4 and steel DC04 1 mm sheets have been successfully welded with a cycle time <1 s by “Abrasion circle friction spot welding”, a novel approach to joining dissimilar materials. This was achieved by using a probe tool translated through a circular path to abrade the steel sheet. It is shown that successful welds can be produced between these two weld members with a cycle time of less than one second, that exhibit very high failure loads and a nugget pullout fracture mode desired by industry. Transmission electron microscopy investigation of the joint interface revealed no intermetallic reaction layer. The weld formation mechanisms are discussed.

  20. Effect of formation and state of interface on joint strength in friction stir spot welding for advanced high strength steel sheets

    Science.gov (United States)

    Taniguchi, Koichi; Matsushita, Muneo; Ikeda, Rinsei; Oi, Kenji

    2014-08-01

    The tensile shear strength and cross tension strength of friction stir spot welded joints were evaluated in the cases of lap joints of 270 N/mm2 grade and 980 N/mm2 grade cold rolled steel sheets with respect to the stir zone area, hardness distribution, and interface condition between the sheets. The results suggested that both the tensile shear strength and cross tension strength were based on the stir zone area and its hardness in both grades of steel. The "hook" shape of the interface also affected the joint strength. However, the joining that occurred across the interfaces had a significant influence on the value of the joint strength in the case of the 270 N/mm2 grade steel.

  1. Anisotropic behaviour law for sheets used in stamping: A comparative study of steel and aluminium

    CERN Document Server

    Sinou, Jean-Jacques

    2008-01-01

    For a car manufacturer, reducing the weight of vehicles is an obvious aim. Replacing steel by aluminium moves towards that goal. Unfortunately, aluminium's stamping numerical simulation results are not yet as reliable as those of steel. Punch-strength and spring-back phenomena are not correctly described. This study on aluminium validates the behaviour law Hill 48 quadratic yield criterion with both isotropic and kinematic hardening. It is based on the yield surface and on associated experimental tests (uniaxial test, plane tensile test, plane compression and tensile shearing).

  2. Tribological study in roll forming of lean duplex stainless steel sheets

    DEFF Research Database (Denmark)

    Nielsen, Peter Søe; Nielsen, Morten Strogaard; Bay, Niels

    2012-01-01

    In roll forming a sheet metal strip undergoes deformation in several successive forming steps until the desired shape is reached. It is a very cost effective process to produce series of continuous profiles. Though roll forming is not considered a tribologically critical process, as process loads...

  3. Using optical pyrometer in gas assisted laser cutting of steel sheets

    Institute of Scientific and Technical Information of China (English)

    2005-01-01

    @@ The use of optical methods of nondestructive testing can permit the real time control of gas assisted laser cutting, which is especially important in cutting metal sheets of large thickness and in other cases when the specified laser power is limited by laser operation modes[1,2].

  4. Using optical pyrometer in gas assisted laser cutting of steel sheets

    Institute of Scientific and Technical Information of China (English)

    Grishaev; R.; V.; Dubrov; V.; D.; Dubrovin; N.; G.; Zavalov; Yu.; N.

    2005-01-01

    The use of optical methods of nondestructive testing can permit the real time control of gas assisted laser cutting, which is especially important in cutting metal sheets of large thickness and in other cases when the specified laser power is limited by laser operation modes[1,2].……

  5. 冷轧低碳钢板闪光焊HAZ的显微特性%MICROSTRUCTURE CHARACTERISTICS OF FLASH WELDED HAZ OF COLD ROLLED LOW CARBON SHEETS

    Institute of Scientific and Technical Information of China (English)

    宋立秋; 周瑜; 李贵学

    2001-01-01

    研究了两种成分的钢(钢A和钢B)的冷轧低碳钢板闪光焊接HAZ的显微组织、焊接热影响区(HAZ)各区段的显微硬度分布和显微宽度。结果表明:钢A和钢B冷轧低碳钢板焊接HAZ具有相同的显微组织特征,但铁素体晶粒大小不同。根据显微硬度的变化,将焊接HAZ分为五个区段。从焊接HAZ熔合区到母材,随着距熔合区距离的增大,显微特性发生明显的变化。钢A冷轧低碳钢板HAZ的显微宽度较宽,显微硬度与母材相比降低幅度较大,所受“约束强化”作用降低,在HAZ产生软化现象,钢B则与钢A相反,没有产生软化现象。%The microstructure,subregion micro-hardness distribution and microwidth of flash welded HAZ of cold rolled low carbon sheets having different composition (steel A and B) were investigated. The results obtained show the microstructure characteristics of the welded HAZ of the cold rolled low carbon sheets (steel A and B) are same,but the ferrite grain sizes are different.On the basis of the microhardness variation,the HAZ is divided into five subregions. The microstructure characteristics change obviously from the fusion zone of the welded HAZ to the basis material with far away from the fusion zone. Compared with the steel B,the HAZ microwidth of the steel A is wider,but the microhardness is lower in contrast to the basis material. Therefore,the role of “restrain strengthening” reduces, the softening takes place in the HAZ. In contrast to steel A, the softening doesn't take place in the HAZ of the steel B.

  6. Modeling of chemical transition of nitrate accompanied with corrosion of carbon steel under alkaline conditions

    International Nuclear Information System (INIS)

    Interaction between carbon steel and nitrate was modeled using the mixed potential concept. Carbon steel was selected as an example of metal components in the repository of radioactive wastes. The nitrate reduction accompanied with the corrosion of carbon steel was modeled as a reaction series of NO3- → NO2- → NH3. The sum of the current of the reaction series of NO3- → NO2- → NH3 and that of water reduction was assumed to be balanced with the oxidation current of carbon steel. The input parameters for this kinetic model were determined by electrochemical measurements and immersion tests. The results of the immersion tests can be interpreted by the analyses of the model. (author)

  7. 78 FR 2658 - Carbon and Certain Alloy Steel Wire Rod From Mexico: Rescission of Antidumping Duty...

    Science.gov (United States)

    2013-01-14

    ... From the Federal Register Online via the Government Publishing Office DEPARTMENT OF COMMERCE International Trade Administration Carbon and Certain Alloy Steel Wire Rod From Mexico: Rescission of... Administration, Department of Commerce. SUMMARY: The Department of Commerce (the ``Department'') is...

  8. THE INFLUENCE OF CARBON STEEL STRUCTURAL COMPONENTS DISPERSION ON FRACTURE RESISTANCE

    OpenAIRE

    I. O. Vakulenko; M. A. Hryshchenko; O. M. Perkov

    2007-01-01

    The observed questions of estimate stress intensity coefficient, strength of fatique and toughness behavior is considered to be result of a directional variation in the grain size of austenite and size of ferrite pearlite in carbon steel.

  9. Effects of transformation temperature on VC interphase precipitation and resultant hardness in low-carbon steels

    International Nuclear Information System (INIS)

    The effects of transformation temperature on VC interphase precipitation in low-carbon steels were investigated mainly by using an Fe–0.1C–1.5Mn–0.4V–0.05Si (mass%) alloy isothermally transformed at different temperatures. The crystallographic relationship between ferrite and austenite as well as the precipitates and resultant hardness were characterized by combining electron backscatter diffraction, three-dimensional atom probe and nanoindentation measurements in the same ferrite grains. It was found that the number density of sheet-like interphase precipitation at non-K–S (Kurdjumov–Sachs) interfaces is significantly increased by decreasing the transformation temperature from 993 K to 923 K, while no great change can be obtained by further lowering the temperature to 873 K. The nanohardness of ferrite grains shows the same trend as that of VC number density. The effects of transformation temperature on VC interphase precipitation are discussed in terms of the driving force for VC nucleation. On the other hand, the temperature dependence of macroscopic hardness does not agree with that for nanohardness due to the fact that fraction of ferrite holding near the K–S orientation relationship with austenite changes substantially with transformation temperature

  10. Preparation of Ni(OH)2-graphene sheet-carbon nanotube composite as electrode material for supercapacitors

    International Nuclear Information System (INIS)

    Highlights: • CNT is introduced into graphene to prevent restacking by solvothermal reaction. • Ethanol as a low cost and green solvent is used in solvothermal reaction. • Ni(OH)2 nanosheets were chemically precipitated into GS-CNT to increase the capacitance. - Abstract: Ni(OH)2-graphene sheet-carbon nanotube composite was prepared for supercapacitance materials through a simple two-step process involving solvothermal synthesis of graphene sheet-carbon nanotube composite in ethanol and chemical precipitation of Ni(OH)2. According to N2 adsorption/desorption analysis, the Brunauer–Emmett–Teller surface area of graphene sheet-carbon nanotube composite (109.07 m2 g−1) was larger than that of pure graphene sheets (32.06 m2 g−1), indicating that the added carbon nanotubes (15 wt.%) could prevent graphene sheets from restacking in the solvothermal reaction. The results of field emission scanning electron microscopy and transmission electron microscopy showed that Ni(OH)2 nanosheets were uniformly loaded into the three-dimensional interconnected network of graphene sheet-carbon nanotube composite. The microstructure enhanced the rate capability and utilization of Ni(OH)2. The specific capacitance of Ni(OH)2-graphene sheet-carbon nanotube composite was 1170.38 F g−1 at a current density of 0.2 A g−1 in the 6 mol L−1 KOH solution, higher than those provided by pure Ni(OH)2 (953.67 Fg−1) and graphene sheets (178.25 F g−1). After 20 cycles at each current density (0.2, 0.4, 0.6, 0.8, 1.0 and 1.2 A g−1), the capacitance of Ni(OH)2-graphene sheet-carbon nanotube composite decreased 26.96% of initial capacitance compared to 74.52% for pure Ni(OH)2

  11. Experimental research on strain rate sensitivity of automotive steel sheet%典型汽车用钢板应变速率敏感性实验

    Institute of Scientific and Technical Information of China (English)

    王文平; 万敏; 吴向东; 刁可山

    2012-01-01

    为研究应变速率对汽车钢板冲压成形性能的影响,采用单向拉伸实验,对3种不同强度级别的典型汽车用钢板进行应变速率敏感性研究.结果显示,电镀锌BSUFD+Z钢板的屈强比对应变速率的敏感性最大,其次是烘烤硬化BH220钢板,敏感性最小的是双相DP600钢板;双相DP600钢板的硬化指数具有较大的应变速率敏感性,而电镀锌BSUFD+Z钢板和烘烤硬化BH220钢板的硬化指数对应变速率的敏感性较低;3种钢板的应变速率敏感指数,电镀锌BSUFD+Z钢板最大,烘烤硬化BH220钢板次之,双相DP600钢板最小.研究结果为汽车钢板快速冲压生产工艺设计提供了参考.%To investigate the effect of strain rate on stamping automotive steel sheets, uniaxial tensile tests have been carried out to study the strain rate sensitivity of three kinds of automotive steel sheets under different strength levels. The results shdwed that: 1) the electrolytic zinc BSUFD+Z steel sheet had the highest effect of strain rate on yield-stress ratio, the second highest was the baked hardening BH220 steel and the lowest was the dual phase DP600 steel. 2) the strain rate had stronger effect on the strain hardening exponent of the dual phase DP600 steel than those of the electrolytic zinc BSUFD+Z steel and the baked harden-ing BH220 steel. 3) the coefficient of strain rate sensitivity of the electrolytic zinc BSUFD+Z steel plate was the highest, fol-lowed by the baked hardening BH220 steel and the lowest was the dual phase DP600 steel. The results provided the reference for the technical design of rapid stamping process of auto steel.

  12. Tooling solutions for sheet metal forming and punching of lean duplex stainless steel

    DEFF Research Database (Denmark)

    Wadman, Boel; Madsen, Erik; Bay, Niels;

    2012-01-01

    .4509 and lean duplex EN1.4162 in a production designed for austenitic stainless steels, such as EN1.4301 and 1.4401. The result is a guideline that summarizes how stainless material properties may affect tool degradation, and suggests tool solutions for reduced production disturbances and tool maintenance cost....

  13. Investigation of the Potential of Jatropha Seed Oil as Austempering Quenchant for Medium Carbon Steel

    OpenAIRE

    Akor, T; Ashwe, A., Ikpambese, K.K., and Yaji, P.M.

    2014-01-01

    This study investigates the suitability of jatropha seed oil as quenching medium for austempering medium carbon steel. Test samples were austenitized at 9500C; socked for 1hr; austempered for varying periods of 1, 2, 3, 4 and 5hrs. The result showed significant increase in tensile strength and impact energy apart from achieving an appreciable increase in hardness. It also tally with recommended values of medium carbon steel austempered in salt bath, implying that jatropha oil can be used as h...

  14. Hybrid use of steel and carbon-fiber reinforced concrete for monitoring of crack behavior

    OpenAIRE

    Ding, Yining; Han, Z; Zhang, Y.; Azevedo, Cecília Maria

    2012-01-01

    In order to study the damage after concrete cracking, the influence of the combined use of steel fiber and carbon fiber on the conductivity and crack resistance of concrete beam under flexural loading were investigated. Carbon fiber and steel fiber were added as diphasic conductive materials to produce the electric conductive and ductile concrete. This paper reports the experimental and analytical work associated with establishing the crack width in relation to the fractional c...

  15. Zn-10.2% Fe coating over carbon steel atmospheric corrosion resistance. Comparison with zinc coating

    International Nuclear Information System (INIS)

    Zn-10.2% Fe galvanized coating versus hot galvanized coating over carbon steel corrosion performance has been studied. Different periods of atmospheric exposures in various Valencia Community sites, and salt spray accelerated test have been done. Carbon steel test samples have been used simultaneously in order to classify exposure atmosphere corrosivity, and environmental exposure atmosphere characteristics have been analyzed. Corrosion Velocity versus environmental parameters has been obtained. (Author) 17 refs

  16. Numerical Investigation Of The Bombardment Of A Graphene Sheet By A Beam Of Carbon Atoms

    Directory of Open Access Journals (Sweden)

    O.V. Khomenko

    2009-01-01

    Full Text Available Classical molecular dynamics simulations of the bombardment of a graphene sheet by a beam of carbon atoms are carried out. Covalent bonds in the irradiated sample are described by the Brenner potential. The approximation of elastic balls interacting with graphene via the Lennard-Jones potential is used for particles in a beam. The influence of the energy and density of irradiating carbon atoms and of the presence of a thermostat on physical processes occurring during the collisions with the sample is investigated. Energy values of the particles in a beam, which are enough for the sample destruction, are defined.

  17. Effect of laser incidence angle on cut quality of 4 mm thick stainless steel sheet using fiber laser

    Science.gov (United States)

    Mullick, Suvradip; Agrawal, Arpit Kumar; Nath, Ashish Kumar

    2016-07-01

    Fiber laser has potential to outperform the more traditionally used CO2 lasers in sheet metal cutting applications due to its higher efficiency, better beam quality, reliability and ease of beam delivery through optical fiber. It has been however, reported that the higher focusability and shorter wavelength are advantageous for cutting thin metal sheets up to about 2 mm only. Better focasability results in narrower kerf-width, which leads to an earlier flow separation in the flow of assist gas within the kerf, resulting in uncontrolled material removal and poor cut quality. However, the advarse effect of tight focusability can be taken care by shifting the focal point position towards the bottom surface of work-piece, which results in a wider kerf size. This results in a more stable flow within the kerf for a longer depth, which improves the cut quality. It has also been reported that fiber laser has an unfavourable angle of incidence during cutting of thick sections, resulting in poor absorption at the metal surface. Therefore, the effect of laser incidence angle, along with other process parameters, viz. cutting speed and assist gas pressure on the cut quality of 4 mm thick steel sheet has been investigated. The change in laser incidence angle has been incorporated by inclining the beam towards and away from the cut front, and the quality factors are taken as the ratio of kerf width and the striation depth. Besides the absorption of laser radiation, beam inclination is also expected to influence the gas flow characteristics inside the kerf, shear force phenomena on the molten pool, laser beam coupling and laser power distribution at the inclined cut surface. Design of experiment has been used by implementing response surface methodology (RSM) to study the parametric dependence of cut quality, as well as to find out the optimum cut quality. An improvement in quality has been observed for both the inclination due to the combined effect of multiple phenomena.

  18. Two-surface plasticity Model and Its Application to Spring-back Simulation of Automotive Advanced High Strength Steel Sheets

    Science.gov (United States)

    Park, Taejoon; Seok, Dong-Yoon; Lee, Chul-Hwan; Noma, Nobuyasu; Kuwabara, Toshihiko; Stoughton, Thomas B.; Chung, Kwansoo

    2011-08-01

    A two-surface isotropic-kinematic hardening law was developed based on a two-surface plasticity model previously proposed by Lee et al., (2007, Int. J. Plast. 23, 1189-1212). In order to properly represent the Bauschinger and transient behaviors as well as permanent softening during reverse loading with various pre-strains, both the inner yield surface and the outer bounding surface expand (isotropic hardening) and translate (kinematic hardening) in this two-surface model. As for the permanent softening, both the isotropic hardening and the kinematic hardening evolution of the outer bounding surface were modified by introducing softening parameters. The numerical formulation was also developed based on the incremental plasticity theory and the developed constitutive law was implemented into the commercial finite element program, ABAQUS/Explicit and ABAQUS/Standard using the user-defined material subroutines. In this work, a dual phase (DP) steel was considered as an advanced high strength steel sheet and uni-axial tension tests and uni-axial tension-compression-tension tests were performed for the characterization of the material property. For a validation purpose, the developed two-surface plasticity model was applied to the 2-D draw bending test proposed as a benchmark problem of the NUMISHEET 2011 conference and successfully validated with experiments.

  19. ACCELERATED CARBONATION OF STEEL SLAG COMPACTS: DEVELOPMENT OF HIGH STRENGTH CONSTRUCTION MATERIALS

    Directory of Open Access Journals (Sweden)

    Mieke eQuaghebeur

    2015-12-01

    Full Text Available Mineral carbonation involves the capture and storage of carbon dioxide in carbonate minerals. Mineral carbonation presents opportunities for the recycling of steel slags and other alkaline residues that are currently landfilled. The Carbstone process was initially developed to transform non-hydraulic steel slags (stainless steel slag and basic oxygen furnace slags in high quality construction materials. The process makes use of accelerated mineral carbonation by treating different types of steel slags with CO2 at elevated pressure (up to 2 MPa and temperatures (20 to 140°C. For stainless steel slags raising the temperature from 20 to 140°C had a positive effect on the CO2 uptake, strength development and the environmental properties (i.e. leaching of Cr and Mo of the carbonated slag compacts. For BOF slags raising the temperature was not beneficial for the carbonation process. Elevated CO2 pressure and CO2 concentration of the feed gas had a positive effect on the CO2 uptake and strength development for both types of steel slags. In addition also the compaction force had a positive effect on the strength development. The carbonates that are produced in-situ during the carbonation reaction act as a binder, cementing the slag particles together. The carbonated compacts (Carbstones have technical properties that are equivalent to conventional concrete products. An additional advantage is that the carbonated materials sequester 100 to 150 g CO2/kg slag. The technology was developed on lab scale by optimisation of process parameters with regard to compressive strength development, CO2 uptake and environmental properties of the carbonated construction materials. The Carbstone technology was validated using (semi-industrial equipment and process conditions.

  20. The thinnest molecular separation sheet by graphene gates of single-walled carbon nanohorns.

    Science.gov (United States)

    Ohba, Tomonori

    2014-11-25

    Graphene is possibly the thinnest membrane that could be used as a molecular separation gate. Several techniques including absorption, cryogenic distillation, adsorption, and membrane separation have been adopted for constructing separation systems. Molecular separation using graphene as the membrane has been studied because large area synthesis of graphene is possible by chemical vapor deposition. Control of the gate sizes is necessary to achieve high separation performances in graphene membranes. The separation of molecules and ions using graphene and graphene oxide layers could be achieved by the intrinsic defects and defect donation of graphene. However, the controllability of the graphene gates is still under debate because gate size control at the picometer level is inevitable for the fabrication of the thinnest graphene membranes. In this paper, the controlled gate size in the graphene sheets in single-walled carbon nanohorns (NHs) is studied and the molecular separation ability of the graphene sheets is assessed by molecular probing with CO2, O2, N2, CH4, and SF6. Graphene sheets in NHs with different sized gates of 310, 370, and >500 pm were prepared and assessed by molecular probing. The 310 pm-gates in the graphene sheets could separate the molecules tested, whereas weak separation properties were observed for 370 pm-gates. The amount of CO2 that penetrated the 310 pm-gates was more than 35 times larger than that of CH4. These results were supported by molecular dynamics simulations of the penetration of molecules through 300, 400, and 700 pm-gates in graphene sheets. Therefore, a gas separation membrane using a 340-pm-thick graphene sheet has high potential. These findings provide unambiguous evidence of the importance of graphene gates on the picometer level. Control of the gates is the primary challenge for high-performance separation membranes made of graphene. PMID:25347389

  1. Microstructure and Mechanical Properties of a Dissimilar Friction Stir Weld between Austenitic Stainless Steel and Low Carbon Steel

    Institute of Scientific and Technical Information of China (English)

    M.Jafarzadegan; A.Abdollah-zadeh; A.H.Feng; T.Saeid; J.Shen; H.Assadi

    2013-01-01

    Dissimilar fusion welding of austenitic stainless steels to carbon steels has some metallurgical and technical problems.It was suggested that the solid-state nature of friction stir welding (FSW) can overcome these problems and produce a sound weld with reliable mechanical properties.In this study,plates of 304 stainless steel and st37 steel were welded together by FSW at tool rotational speed of 600 r/min and welding speed of 50 mm/min.In the stir zone (SZ) of 304 stainless steel,the results showed a refined grain structure with some features of metadynamic recrystallization.In the SZ of st37 steel,the hot deformation of material in the austenite region produced small austenite grains.These grains transformed to fine ferrite and pearlite by cooling the material after FSW.The production of fine grains increased the hardness and tensile strength in the SZ of both sides with respect to their base metals (BMs).

  2. Soft-punch Hydro-forming of 304 Stainless Steel Sheet

    Institute of Scientific and Technical Information of China (English)

    Maosheng LI; Yongnian YAN; Junbin PENG; Rendong WU

    2006-01-01

    The process of soft-punch hydro-forming was use.cl to form some workpieces. However, it has not been completely understood until now. In this paper, based on some primary experiments, in which cups have been tried under different working conditions with the soft-punch hydro-forming process, systematical know-how about why the LDR of a metal sheet is different, how working conditions influence qualities of a work-piece,and how the deformation takes place has been achieved when simulations are employed. All these results claim that the cup depth heavily weighs on the cup wall thinning rate, and a satisfied complex part can be achieved when the contacting time between the sheet and the female die is under our control well by a movable slider,which is fixed as the bottom of the female die.

  3. An Investigation of The Reticulated Foam - Perforated Steel Sheet Sandwich Structure As A Blast Mitigation Media

    Science.gov (United States)

    Nguyen, Thuy-Tien Ngoc; Proud, William; Institute of Shock Physics, Imperial College London Collaboration; Royal British Legion CentreBlast Injury Studies at Imperial College London Collaboration

    2015-06-01

    Explosions have always been the main cause of injuries during battles and conflicts, with improvised explosive devices (IEDs) becoming more and more common nowadays. In this paper, the interaction between blast waves and sandwich structures of reticulated foam and perforated sheets, with varying thickness and configuration, is studied using an air-driven shock tube apparatus. The mitigation effects for primary blast injuries of these structures are discussed in terms of pulse shape, pressure magnitude as well as shock impulse. Schlieren photography together with other high-speed imaging was also used to visually investigate the matter. The results show that lower open area of perforated sheet and increased thickness of foam offer best protection. However, below a threshold thickness, no mitigation is seen. The Institute of Shock Physics acknowledges the support of AWE, Aldermaston, UK and Imperial College London. The Centre for Blast Injury Studies acknowledges the support of the Royal British Legion and Imperial College London.

  4. Carbide formation on carbon steels in CO2 corrosion by use of applied anodic current

    OpenAIRE

    Laethaisong, Nushjarin

    2011-01-01

    The present study aims to validate the method in enriching of iron carbide surface from carbon steels in CO2 corrosion. Applying an anodic current to carbon steel electrodes by galvanostatic measurement was a selected approach. Influence of magnitude of the applied current and exposure time on the corrosion process was studied. The experiments were conducted with CO2-saturated-0.5M NaCl solution as an electrolyte at room temperature and atmospheric pressure. Three different steels, X-65, St52...

  5. Experimental Investigation on Micro-Welding of Thin Stainless Steel Sheet by Fiber Laser

    OpenAIRE

    Mohd I.S. Ismail; Yasuhiro Okamoto; Akira Okada; Yoshiyuki Uno

    2011-01-01

    Problem statement: The miniaturization of components plays an important role for manufacturing in electrical and electronic industries. Therefore, the joining technology of thin metal sheets has been strongly required. Laser welding with micro-beam and high-speed scanning is a promising solution in micro-welding, because it has high-potential advantages in welding heat sensitive components with precise control of heat input and minimal thermal distortion. Approach: In this study, the characte...

  6. Effect of Cr, Mo and W on the Microstructure of Al Hot Dipped Carbon Steels

    Energy Technology Data Exchange (ETDEWEB)

    Trung, Trinh Van [School of Materials Science and Engineering, Hanoi University of Science and Technology, Hanoi (Viet Nam); Kim, Min Jung; Park, Soon Yong; Vadav, Poonam; Abro, Muhammad Ali; Lee, Dong Bok [School of Advanced Materials Science and Engineering, Sungkyunkwan University, Suwon (Korea, Republic of)

    2014-02-15

    A low carbon steel, Fe-2.25%Cr steel (ASTM T22), and Fe-2.25%Cr-1.6%W steel (ASTM T23) were aluminized by hot dipping into molten Al baths. After hot-dipping, a thin Al-rich topcoat and a thick alloy layer formed on the surface. The topcoat consisted primarily of a thin Al layer that contained a small amount of Fe, whereas the alloy layer consisted of Al-Fe intermetallics such as Al{sub 5}Fe{sub 2} and AlFe. Cr, Mo, and W in T22 and T23 steels reduced the thickness of the topcoat and the alloy layer, and flattened the reaction front of the aluminized layer, when compared to the low carbon steel.

  7. Elucidation of mechanism wear carbon steel with structure of martensite

    Directory of Open Access Journals (Sweden)

    I. A. Vakulenko

    2013-04-01

    Full Text Available Purpose. The purpose of the paper is an estimation of degree of metal hardness change for the railway wheel with martensite structure during rolling. Methodology. As strength characteristic the Rockwell hardness is used. Wear tests were conducted in the conditions of normal loading with (10% and without sliding on the test equipment SMTs-2. Parameters of the fine crystalline structure (tetragonality degree of the crystalline grid, dislocation density, scale of coherent scattering regions, and disturbance value of the crystalline grid of second kind are determined by the methods of X-ray structural analysis. Findings. During operation of the railway wheels with different strength level, origin of defects on the wheel thread is caused by simultaneous action of both the friction forces and the cyclically changing loadings. Considering that formation of damage centers is largely determined by the state of metal volumes near the wheel thread, one should expect the differences in friction processes development at high contact stress for the wheels with different strength level and structural state. Originality. During the wear tests softening effect of carbon steel with martensite quenching structure is obtained. Softening effect equaled 3.5–7% from the level of quenched metal hardness. The softening effect is accompanied by the reduction of tetragonality degree of the crystalline structure of martensite, reduction of coherent scattering regions, dislocation density increase and crystalline grid disturbance of the second kind. Practical value. The results point out the necessity for further studies to clarify the resulted softening effect mechanism.

  8. Welding of carbon steel vessels without post weld heat treatment

    International Nuclear Information System (INIS)

    The methods available for the repair welding of carbon steel vessels without post weld heat treatment and with particular reference to service in a sour environment have been reviewed. All the available techniques have the common aim of providing adequate properties in the weld metal and heat affected zone without the need for a full post weld stress relief. The heat that is required to provide the necessary metallurgical changes comes, therefore, from an alternate source. The two sources used are heat from suitably placed subsequent weld passes or from localized external heat sources. The technique presently being used by Ontario Hydro to repair vessels subject to sour service utilizes both a high preheat and a welding technique which is designed to temper the heat affected zone formed in the base material by the first weld pass. This technique is an improvement over the 'half bead' techniques given in the ASME X1 code and has been shown to be capable of reducing the hardness of the heat affected zone to an acceptable level. Certain recommendations have been made which could improve control of the technique presently used by Ontario Hydro and provide measurable parameters between procedural tests and the actual weld repairs

  9. Parameters Optimization of Low Carbon Low Alloy Steel Annealing Process

    Institute of Scientific and Technical Information of China (English)

    Maoyu ZHAO; Qianwang CHEN

    2013-01-01

    A suitable match of annealing process parameters is critical for obtaining the fine microstructure of material.Low carbon low alloy steel (20CrMnTi) was heated for various durations near Ac temperature to obtain fine pearlite and ferrite grains.Annealing temperature and time were used as independent variables,and material property data were acquired by orthogonal experiment design under intercritical process followed by subcritical annealing process (IPSAP).The weights of plasticity (hardness,yield strength,section shrinkage and elongation) of annealed material were calculated by analytic hierarchy process,and then the process parameters were optimized by the grey theory system.The results observed by SEM images show that microstructure of optimization annealing material are consisted of smaller lamellar pearlites (ferrite-cementite)and refining ferrites which distribute uniformly.Morphologies on tension fracture surface of optimized annealing material indicate that the numbers of dimple fracture show more finer toughness obviously comparing with other annealing materials.Moreover,the yield strength value of optimization annealing material decreases apparently by tensile test.Thus,the new optimized strategy is accurate and feasible.

  10. Acceptance criteria for corroded carbon steel piping containing weld defects

    International Nuclear Information System (INIS)

    Acceptance criteria for corroded low temperature, low pressure carbon steel piping containing weld defects is presented along with a typical application of these criteria. They are intended to preclude gross rupture or rapidly propagating failure due to uniform wall thinning, local wall thinning, pitting corrosion and weld defects. The minimum allowable uniform wail thickness is based on the code-of-record allowable stress and fracture criteria. Weld defects are postulated as potential sites for fracture initiation. CEGB/R6 failure assessment diagram is used as the fracture criteria to determine the minimum allowable wall thickness. Design of a large portion of the low temperature, low pressure piping is dominated by axial stresses. Existing local wall thinning acceptance criteria address high pressure piping where hoop stress dominates the design. The existing criteria is over conservative, in some cases, when used on low pressure piping. Local wall thinning criteria is developed to limit the axial stress on the locally thinned section, based on a reduced average thickness. Limits on pit density are also developed to provide acceptance criteria for pitted piping

  11. Study on magnetic memory signals of medium carbon steel specimens with surface crack precut during loading process

    Institute of Scientific and Technical Information of China (English)

    DONG Lihong; XU Binshi; DONG Shiyun; YE Minghui; CHEN Qunzhi

    2006-01-01

    Static tensile test and tensile-tensile fatigue test of medium carbon steel sheet specimens with surface crack precut were performed on MTS810 hydraulic testing machine to clear the meaning of the point of Hp( y ) value zero. Magnetic memory signals were measured during the test process. The results show that only one point of Hp( y ) zero value exists in all measured magnetic signal curves during the loading process, which should be a sign of intersection of positive-negative magnetic poles after magnetic ordered state appears and does not indicate the position of surface crack precut. The analysis shows that the surface crack precut can not interrupt the magnetic ordered state occurred during the test completely, hence its Hp( y ) value is not zero. However, the crack extending to a penetrated defect at the instant of specimen's fracture leads to the discontinuance of magnetic ordered state.

  12. Studies of the properties of heat treated rolled medium carbon steel

    Directory of Open Access Journals (Sweden)

    Daramola O. Oluyemi

    2011-01-01

    Full Text Available Investigations were carried out to study critically the effects of heat treatment on the properties of rolled medium carbon steel. Representative samples of as-rolled medium carbon steel were subjected to heat treatment processes which are; Quenching, Lamellae Formation and Tempering in the following order (Q + Q + L + T, (Q + L + T and (L + T. The steel was heated to the austenizing temperature of 830 ºC and water quenched. The quenched steel was subjected to lamellae formation by reheating it to the ferrite-austenite dual-phase region at a temperature of 745 ºC below the effective A C3 point and then rapidly quenched in water. The lamellae formed was tempered at 480 ºC to provide an alloy containing strong, tough and lath martensite in a soft and ductile ferrite matrix. Mechanical tests were carried out on the samples and the results shows that the steel developed has excellent combination of tensile strength, hardness and impact strength which is very good for structural applications. The corrosion behaviour of the samples; heat treated rolled medium carbon steel and as-rolled medium carbon steel in sodium chloride medium were also investigated from where it was also confirmed that improved corrosion resistance is achievable by the treatment.

  13. Characterisation of carbon nanotube pastes for field emission using their sheet resistances

    Science.gov (United States)

    Floweri, Octia; Kim, Jihan; Seo, Yongho; Park, Jun-Young; Lee, Naesung

    2015-10-01

    Carbon nanotube (CNT) pastes for field emitters were fabricated by varying the milling speed, CNT amount and glass frit (GF) powder size. The CNTs remained agglomerated at lower milling speeds while they were damaged and shortened at higher speeds. Increasing the amount of CNTs improved the field emission properties, but excessive CNTs led to increased removal of the CNT paste with surface activation because of lower cohesion strength. Small GF particles were incorporated to provide a flat surface to the CNT paste, which improved its field emission uniformity and lifespan. The dispersion, density and milling damage characteristics of CNTs in the pastes were assessed by their sheet resistances under the assumption of equal printed thicknesses. Tape activation reduced the thickness of the CNT pastes by different amounts that depended on the cohesion strength of the paste. This reduction caused the sheet resistance to increase. For all cases in this study, the field emission properties of the CNT pastes were closely related to their sheet resistances, suggesting that sheet resistance could be used as a figure-of-merit for the evaluation of CNT pastes for field emission applications.

  14. Influence of Thermal Treatment on Magnetic Properties of Steel Sheet Material Utilised in Cable Routing System

    OpenAIRE

    Elemir Usak

    2013-01-01

    The influence of relax annealing aimed at removal of the residual stresses (so-called stress-relief annealing) on various magnetic parameters, such as the relative magnetic amplitude permeability, coercivity, remanent flux density, etc. is discussed. Samples of steel cable tray material which is a part of commercially available cable routing system were investigated in order to find information about the properties important from the point of view of EMC requirements in extremely demanding in...

  15. Influence of thermal treatment on magnetic properties of steel sheet material utilised in cable routing system

    OpenAIRE

    Ušák, Elemír

    2013-01-01

    The influence of relax annealing aimed at removal of the residual stresses (so-called stress-relief annealing) on various magnetic parameters, such as the relative magnetic amplitude permeability, coercivity, remanent flux density, etc. is discussed. Samples of steel cable tray material which is a part of commercially available cable routing system were investigated in order to find information about the properties important from the point of view of EMC requirements in extremely demanding in...

  16. Effect of Cr content, hardness and micro structure on flow-accelerated corrosion in carbon steel pipes. Examination of replaced carbon steel pipes

    International Nuclear Information System (INIS)

    68 replaced carbon steel piping in secondary system of pressurized water reactor (PWR) has been investigated by visual examination for checking thinning conditions. It is well known that the flow-accelerated corrosion (FAC) was inhibited by traces of Cr in steel. Therefore, the chemical compositions of those steels have been measured. In addition, the micro structure and hardness of those steels have been investigated. And the relationship between those material variables and FAC rate was considered. As the results, (1) The Cr contents in those steels were below 0.1 wt% except one sample. Minute quantities of chromium increase the resistance against FAC. But the water velocity was thought to be the dominant factor rather than chemical composition in steel, at least such as below 0.1%Cr. (2) Hardness of all piping has been satisfied the specifications of each materials. The hardness of steels was not correlated with wall thinning rate. (3) The micro structure was also not correlated with FAC rate. (author)

  17. Elemental Quantitative Distribution and Statistical Analysis on Cross Section of Stainless Steel Sheet by Laser Ablation Inductively Coupled Plasma Mass Spectrometry

    Institute of Scientific and Technical Information of China (English)

    Qian-hua LUO; Hai-zhou WANG

    2015-01-01

    An innovative application of laser ablation inductively coupled plasma mass spectrometry (LA-ICP-MS) technique in illustrating elemental distributions on stainless steel sheets was presented. The technique proved to be a systematic and accurate ap-proach in producing visual images or maps of elemental distributions at cross-sectional surface of a stainless steel sheet. Two stain-less steel sheets served as research objects: 3 mm×1 300 mm hot-rolled stainless steel plate and 1 mm×1 260 mm cold-rolled plate. The cross-sectional surfaces of the two samples at 1/4 position along the width direction were scanned (raster area-44 mm2 and 11 mm2) with a focused laser beam (wavelength 213 nm, diameter of laser crater 100 μm, and laser power 1.6 mJ) in a laser abla-tion chamber. The laser ablation system was coupled to a quadrupole ICP-MS, which made the detection of ion intensities of27Al+, 44Ca+,47Ti+,55Mn+ and56Fe+ within an area of interest possible. One-dimensional (1D) content line distribution maps and two-dimensional (2D) contour maps for speciifc positions or areas were plotted to indicate the element distribution of a target area with high accuracy. Statistic method was used to analyze the acquired data by calculating median contents, maximum segregation, sta-tistic segregation and content-frequency distribution.

  18. 树脂复合减振板脱层缺陷研究%Study on the laminated steel sheet delamination defects

    Institute of Scientific and Technical Information of China (English)

    杨建; 黄胜; 王军; 薛菲菲

    2013-01-01

    laminated steel sheet(LSS) sandwiched with polymer,is increasingly used for automotive,home appliances.etc at present for it can improve product's vibration-damping and reduce noise without adding additional weight.But in the process of forming,it will not only has the defects such as fracture,wrinkle,but also has the defects of delamination,skin sheet slipping which will not occur in normal steel sheet.The judge to these defects will guide the forming of laminates steel sheet,what's more it will have great reference value for other composite material forming.In this paper,delamination criterion was built by tangential limit displacement experiment and normal limit displacement experiment,then developing the laminated steel sheet formability judgment system,in order to show the defects of delamination vividly then the U bending test was done to verify the criterion.%树脂复合减振板由两层钢板中间夹树脂层构成的,能起到减振降噪的效果.针对减振板的冲压成形过程中出现的起皱、破裂及脱层、表层滑移等缺陷,通过法向极限位移试验及切向极限位移试验建立减振板脱层的判据,通过经验公式建立成形极限的判据,并在此判据的基础上建立树脂复合减振板成形性判断系统,直观地反应减振板的脱层缺陷,并对U弯实验的脱层进行了验证.

  19. 水溶性硅钢片漆在微电机中的应用%Application of Water Soluble Silicon Steel Sheet in Micromotor

    Institute of Scientific and Technical Information of China (English)

    李巧; 陈峰; 赵振; 刘佳; 党晓斌

    2015-01-01

    旋变微电机铁心制造一般采用冲片涂漆叠压的工艺。目前的硅钢片漆的稀释剂主要是由松节油等化学品组成,对操作者的健康有一些影响,并且不能达到环保的要求。新型的硅钢片漆以自来水为溶剂,经济环保,有利于劳动者保护。水溶性硅钢片漆绝缘性能更加优异且不需要额外增加新的设备,提高了生产质量,达到了环保要求。通过理论分析和实验验证,结果表明,水溶性硅钢片漆用于旋变微电机冲片涂漆是可行的。%rotating micromotor core manufacturing generally adopts punching laminated painting process .The silicon steel sheet varnish thinner is mainly composed of turpentine and other chemicals , the operator′s health have some impact , and do not meet environmental requirements .New type of silicon steel sheet paint with tap water as solvent , economic environment , is conducive to the protection of workers .Water soluble silicon steel sheet insulation performance is more excellent and does not need to add new equipment , improve the production quality , to meet the requirements of environmental protection .Through theoretical analysis and experimental verification , the results show that the water soluble silicon steel sheet paint is used for rotating micro motor punching sheet painting is feasible .

  20. N-heterocyclic Amine Derivatives as Efficient Corrosion Inhibitors for Carbon Steel in Acidic Medium

    International Nuclear Information System (INIS)

    A novel heterocyclic amine derivatives, namely N, N'-substituted pyridinyl ethylene diamine tetra acetic acid sodium salt (A) and ethylene diamine N, N'-diacetic acid di (2-methylene tetra hydro furfuryl) acetate (B) were synthesized and their structure confirmations were performed by FTIR, HNMR and CNMR spectra. The inhibition effectiveness was evaluated against the corrosion of carbon steel in 1 M HCl by weight loss and polarization techniques. The results showed that the synthesized derivatives are good corrosion inhibitors for carbon steel in 1 M HCl medium, their inhibition efficiency, increased with inhibitor concentration, and (A) is slightly more effective than (B). The potentiostatic polarization study showed that (A) and (B) are mixed-type inhibitors in 1 M HCl. These compounds prevent carbon steel from corrosion by adsorption to the steel surface and forming insoluble complexes with ferrous species. The weight loss results and potentiostatic polarization studies were in reasonable agreement. (author)

  1. Nonlinear dynamics of bi-layered graphene sheet, double-walled carbon nanotube and nanotube bundle

    Science.gov (United States)

    Gajbhiye, Sachin O.; Singh, S. P.

    2016-05-01

    Due to strong van der Waals (vdW) interactions, the graphene sheets and nanotubes stick to each other and form clusters of these corresponding nanostructures, viz. bi-layered graphene sheet (BLGS), double-walled carbon nanotube (DWCNT) and nanotube bundle (NB) or ropes. This research work is concerned with the study of nonlinear dynamics of BLGS, DWCNT and NB due to nonlinear interlayer vdW forces using multiscale atomistic finite element method. The energy between two adjacent carbon atoms is represented by the multibody interatomic Tersoff-Brenner potential, whereas the nonlinear interlayer vdW forces are represented by Lennard-Jones 6-12 potential function. The equivalent nonlinear material model of carbon-carbon bond is used to model it based on its force-deflection relation. Newmark's algorithm is used to solve the nonlinear matrix equation governing the motion of the BLGS, DWCNT and NB. An impulse and harmonic excitations are used to excite these nanostructures under cantilevered, bridged and clamped boundary conditions. The frequency responses of these nanostructures are computed, and the dominant resonant frequencies are identified. Along with the forced vibration of these structures, the eigenvalue extraction problem of armchair and zigzag NB is also considered. The natural frequencies and corresponding mode shapes are extracted for the different length and boundary conditions of the nanotube bundle.

  2. Drawing conclusions from graphene[Graphene: A sheet of crystalline carbon just one atom thick

    Energy Technology Data Exchange (ETDEWEB)

    Neto, A.C. [Boston University (United States)]. E-mail: neto@bu.edu; Guinea, F. [ICMM-CSIC (Spain); Peres, N.M. [Minho University (Portugal)

    2006-11-15

    In a time when cutting-edge scientific research is expensive and complex, it seems absurd that a breakthrough in physics could be achieved with simple adhesive tape. But in 2004, Andre Geim, Kostya Novoselov and co-workers at the University of Manchester in the UK did just that. By delicately cleaving a sample of graphite with sticky tape, they produced something that was long considered impossible: a sheet of crystalline carbon just one atom thick, known as graphene. The single-layered honeycomb structure of graphene makes it the 'mother' of all carbon-based systems: the graphite we find in our pencils is simply a stack of graphene layers; carbon nanotubes are made or rolled up sheets of graphene; and buckminsterfullerene molecules, or 'buckyballs' are nanometre-size spheres of wrapped-up graphene. These forms of carbon were isolated long before graphene and have been used in many applications, but their electric, magnetic and elastic properties all originate in the properties of graphene. In the November issue of Physics World, Antonio Castro Neto, Francisco Guinea and Nuno Miguel Peres explore the fascinating structure of graphene, which is so unique that it could allow scientists to observe strange relativistic effects at speeds much slower than the speed of light. (U.K.)

  3. Phonon dispersions in graphene sheet and single-walled carbon nanotubes

    Indian Academy of Sciences (India)

    Dinesh Kumar; Veena Verma; H S Bhatti; Keya Dharamvir

    2013-12-01

    In the present research paper, phonons in graphene sheet have been calculated by constructing a dynamical matrix using the force constants derived from the second-generation reactive empirical bond order potential by Brenner and co-workers. Our results are comparable to inelastic X-ray scattering as well as first principle calculations. At point, for graphene, the optical modes (degenerate) lie near 1685 cm−1. The frequency regimes are easily distinguishable. The lowfrequency ($ → 0$) modes are derived from acoustic branches of the sheet. The radial modes can be identified with → 584 cm−1. High-frequency regime is above 1200 cm−1 (i.e. ZO mode) and consists of TO and LO modes. The phonons in a nanotube can be derived from zone folding method using phonons of a single layer of the hexagonal sheet. The present work aims to explore the agreement between theory and experiment. A better knowledge of the phonon dispersion of graphene is highly desirable to model and understand the properties of carbon nanotubes. The development and production of carbon nanotubes (CNTs) for possible applications need reliable and quick analytical characterization. Our results may serve as an accurate tool for the spectroscopic determination of the tube radii and chiralities.

  4. A Chemical Template for Synthesis of Molecular Sheets of Calcium Carbonate

    Science.gov (United States)

    Rianasari, Ina; Benyettou, Farah; Sharma, Sudhir Kumar; Blanton, Thomas; Kirmizialtin, Serdal; Jagannathan, Ramesh

    2016-05-01

    Inspired by the discovery of graphene and its unique properties, we focused our research to develop a scheme to create nacre like lamellar structures of molecular sheets of CaCO3 interleaved with an organic material, namely carbon. We developed a facile, chemical template technique, using a formulation of poly(acrylic) acid (PAA) and calcium acetate to create lamellar stacks of single crystal sheets of CaCO3, with a nominal thickness of 17 Å, the same as a unit-cell dimension for calcite (c–axis = 17.062 Å), interleaved with amorphous carbon with a nominal thickness of 8 Å. The strong binding affinity between carboxylate anions and calcium cations in the formulation was used as a molecular template to guide CaCO3 crystallization. Computational modeling of the FTIR spectra showed good agreement with experimental data and confirmed that calcium ions are bridged between polymer chains, resulting in a net-like polymer structure. The process readily lends itself to explore the feasibility of creating molecular sheets of other important inorganic materials and potentially find applications in many fields such as super capacitors and “low k di-electric” systems.

  5. A Chemical Template for Synthesis of Molecular Sheets of Calcium Carbonate.

    Science.gov (United States)

    Rianasari, Ina; Benyettou, Farah; Sharma, Sudhir Kumar; Blanton, Thomas; Kirmizialtin, Serdal; Jagannathan, Ramesh

    2016-01-01

    Inspired by the discovery of graphene and its unique properties, we focused our research to develop a scheme to create nacre like lamellar structures of molecular sheets of CaCO3 interleaved with an organic material, namely carbon. We developed a facile, chemical template technique, using a formulation of poly(acrylic) acid (PAA) and calcium acetate to create lamellar stacks of single crystal sheets of CaCO3, with a nominal thickness of 17 Å, the same as a unit-cell dimension for calcite (c-axis = 17.062 Å), interleaved with amorphous carbon with a nominal thickness of 8 Å. The strong binding affinity between carboxylate anions and calcium cations in the formulation was used as a molecular template to guide CaCO3 crystallization. Computational modeling of the FTIR spectra showed good agreement with experimental data and confirmed that calcium ions are bridged between polymer chains, resulting in a net-like polymer structure. The process readily lends itself to explore the feasibility of creating molecular sheets of other important inorganic materials and potentially find applications in many fields such as super capacitors and "low k di-electric" systems. PMID:27145699

  6. The possibility of tribopair lifetime extending by welding of quenched and tempered stainless steel with quenched and tempered carbon steel

    Directory of Open Access Journals (Sweden)

    V. Marušić

    2015-04-01

    Full Text Available In the conditions of tribocorrosion wear, extending of parts lifetime could be achieved by using stainless steel,which is hardened to sufficiently high hardness. In the tribosystem bolt/ bushing shell/link plate of the bucket elevator transporter conveyor machine, the previously quenched and tempered martensitic stainless steel for bolts is hardened at ≈47 HRC and welded with the quenched and tempered high yield carbon steel for bolts. Additional material, based on Cr-Ni-Mo (18/8/6 is used. The microstructure and hardness of welded samples are tested. On the tensile tester, resistance of the welded joint is tested with a simulated experiment. Dimensional control of worn tribosystem elements was performed after six months of service.

  7. 77 FR 56809 - Certain Small Diameter Seamless Carbon and Alloy Steel Standard, Line, and Pressure Pipe From...

    Science.gov (United States)

    2012-09-14

    ... Diameter Seamless Carbon and Alloy Steel Standard, Line and Pressure Pipe From Germany, 60 FR 39704 (August...\\ \\3\\ See Certain Small Diameter Seamless Carbon and Alloy Standard, Line, and Pressure Pipe From... International Trade Administration Certain Small Diameter Seamless Carbon and Alloy Steel Standard, Line,...

  8. HYDRO-ABRASIVE JET CLEANING TECHNOLOGY OF STEEL SHEETS DESIGNED FOR LASER CUTTING

    Directory of Open Access Journals (Sweden)

    I. Kachanov

    2013-01-01

    Full Text Available Investigations executed by the BNTU “Shipbuilding and hydraulics” department have shown that rather efficient implementation of the requirements to the metal sheet surface designed for laser cutting can be achieved by using hydro-abrasive jet cleaning while applying water pump equipment with the range of pressure – 20–40 MPa. Type of working fluid plays a significant role for obtaining surface of the required quality. The conducted experiments have demonstrated that the efficient solution of the assigned problems can be ensured by using a working fluid containing bentonite clay, surface-active agent polyacrylamide, soda ash and the rest water.

  9. Square concrete columns strengthened with carbon fiber reinforced plastics sheets at low temperatures

    Institute of Scientific and Technical Information of China (English)

    MA Qin-yong; LU Xiao-yu

    2009-01-01

    Twenty-one square concrete columns were constructed and tested. The testing results indicate that bonded carbon fiber reinforced plastics (CFRP) sheets can be used to increase the strength and improve the serviceability of damaged concrete columns at low temperatures. The failure of the specimens, in most cases, takes place within the middle half of the columns. And the failure of strengthened columns is sudden and explosive. The CFRP sheets increase both the axial load capacity and the ultimate concrete compressive strain of the columns. The ultimate loads of strengthened columns at -10, 0 and 10℃ increase averagely by 9.09%, 6.63% and 17.83%, respectively, as compared with those of the control specimens. The axial compressive strength of strengthened columns is related to the curing temperatures. The improvement of axial compressive strength decreases with reducing temperature, and when the temperature drops to a certain value, the improvement increases with falling temperature.

  10. Nanosized graphene sheets enhanced photoelectric behavior of carbon film on p-silicon substrate

    Science.gov (United States)

    Yang, Lei; Hu, Gaijuan; Zhang, Dongqing; Diao, Dongfeng

    2016-07-01

    We found that nanosized graphene sheets enhanced the photoelectric behavior of graphene sheets embedded carbon (GSEC) film on p-silicon substrate, which was deposited under low energy electron irradiation in electron cyclotron resonance plasma. The GSEC/p-Si photodiode exhibited good photoelectric performance with photoresponsivity of 206 mA/W, rise and fall time of 2.2, and 4.3 μs for near-infrared (850 nm) light. The origin of the strong photoelectric behavior of GSEC film was ascribed to the appearance of graphene nanosheets, which led to higher barrier height and photoexcited electron-collection efficiency. This finding indicates that GSEC film has the potential for photoelectric applications.

  11. The Effect of Welding Method on the Electrochemical Behavior of Austenitic Stainless Steel Sheet

    International Nuclear Information System (INIS)

    The corrosion of the flexible tube in the automobile exhaust system is caused by the ambient water and chloride ions. Since welding is one of the key processes of the flexible tube manufacturing, it is required to select a proper welding method to prevent the flexible tube corrosion and to increase its lifetime. There are many studies about the efficiency of the welding method, but no systematic study is performed for the effect of welding method on the corrosion property of the austenitic stainless weldment. The aim of the present study is to provide information on the effect of two different welding methods of TIGW (tungsten inert gas welding) and PAW (plasma arc welding) on the corrosion property of austenitic stainless steel weldment. Materials used in this study were two types of the commercial austenitic stainless steel, STS321 and XMI5JI, which were used for flexible tube material for the automotive exhaust system. Microstructure was observed by using optical microscopy (OM) and scanning electron microscopy (SEM). To evaluate the corrosion behavior, potentiodynamic and potentiostatic tests were performed. The chemical state of the passive film was analyzed in terms of XPS depth profile. Metallurgical analysis show that the ferrite content in fusion zone of both STS321 and XMI5JI is higher when welded by PAW than by TIGW. The potentiodynamic and potentiostatic test results show that both STS321 and XMI5JI have higher transpassive potential and lower passive current density when welded by PAW than by TIGW. XPS analysis indicates that the stable Cr2O3 layer at the outermost layer of the passive film is formed when welded by PAW. The result recommends that PAW is more desirable than TIGW to secure corrosion resistance of the flex tube which is usually made of austenitic stainless steel

  12. The effect of metal microstructure on the initial attachment of Escherichia coli to 1010 carbon steel.

    Science.gov (United States)

    Javed, M A; Stoddart, P R; McArthur, S L; Wade, S A

    2013-09-01

    Metallurgical features have been shown to play an important role in the attachment of microorganisms to metal surfaces. In the present study, the influence of the microstructure of as-received (AR) and heat-treated (HT) 1010 carbon steel on the initial attachment of bacteria was investigated. Heat treatment was carried out with the aim of increasing the grain size of the carbon steel coupons. Mirror-polished carbon steel coupons were immersed in a minimal medium inoculated with Escherichia coli (ATCC 25922) to investigate the early (15, 30 and 60 min) and relatively longer-term (4 h) stages of bacterial attachment. The results showed preferential colonisation of bacteria on the grain boundaries of the steel coupons. The bacterial attachment to AR steel coupons was relatively uniform compared to the HT steel coupons where an increased number of localised aggregates of bacteria were found. Quantitative analysis showed that the ratio of the total number of isolated (i.e., single) bacteria to the number of bacteria in aggregates was significantly higher on the AR coupons than the HT coupons. Longer-term immersion studies showed production of extracellular polymeric substances by the bacteria and corrosion at the grain boundaries on both types of steel coupon tested.

  13. Microstructure, mechanical properties and corrosion behavior of laser welded dissimilar joints between ferritic stainless steel and carbon steel

    International Nuclear Information System (INIS)

    Highlights: • Laser welding of ferritic stainless steel to carbon steel joints was made. • The microstructure of this dissimilar joint is lath martensite and ferrite. • Decarburized layer and type II grain boundary was observed in joints. • The hardness distribution of two heat input joints across interface were analyzed. • Ecorr of dissimilar joint is between two base metals and joint has greatest icorr. - Abstract: The joint of dissimilar metals between ferritic stainless steel (FSS) and low carbon steel (CS) are welded by laser beam with two different welding speeds: 12 mm/s and 24 mm/s. Microstructure of dissimilar joint were investigated using optical microscope, X-ray diffraction and scanning electron microscope. The results show that the microstructure of this dissimilar joint is lath martensite and few ferrite, upper bainite and widmanstatten ferrite formed in heat-affected zone (HAZ) of CS. An increase of welding speed leads to narrower HAZ of CS and higher hardness of weld bead close to FSS side. The joints with different welding speed have similar ultimate tensile strength but superior elongation is obtained of high welding speed joint. Electrochemical corrosion test indicates the corrosion potential of dissimilar joint falls in between FSS and CS. And dissimilar joint has greatest corrosion current density which is attributed to the effect of galvanic corrosion

  14. Rolling Conditions for High R–Value of Hot Rolled Steel Sheets Analyzed by Computer Simulations Model for Micro–Structure

    OpenAIRE

    Nakamura, Takaaki; Esaka, Kazuyoshi; Nakamura, Mitsuru

    1991-01-01

    Hot rolled steel sheets with high r–value were developed. The steel was rolled with more than 50% reduction at each final three stands near the A r3 temperature. The condition was investigated by a computer simulation model for micro–structures and a transformation texture model. Dynamically recrystallized γ with random texture transforms to α with random texture or that with {110} orientation. Average r–value reaches 1.0 or more with random orientation. On the other hand, more than 1.2 of av...

  15. Stress and Composition of Carbon Stabilized Expanded Austenite on Stainless Steel

    DEFF Research Database (Denmark)

    Christiansen, Thomas; Somers, Marcel A. J.

    2009-01-01

    Low-temperature gaseous carburizing of stainless steel is associated with a colossal supersaturation of the fcc lattice with carbon, without the development of carbides. This article addresses the simultaneous determination of stress and composition profiles in layers of carbon xpanded austenite...

  16. EFFECTS OF CARBON CONTENT AND ROLLING PROCESSING ON RETAINED AUSTENITE FOR HOT-ROLLED TRIP STEELS

    Institute of Scientific and Technical Information of China (English)

    Y. Chen; X. Chen; Z.X. Yuan; B.F. Xu; A.M. Guo; P.H. Li; S.K. Pu

    2002-01-01

    The effects of finishing rolling temperature and coiling temperature on retained austen-ire were studied for hot-rolled transformation induced plasticity (TRIP) steels withdifferent carbon content. The experimental results showed that an appropriate volumefraction of retained austenite from 6% to 11% could be obtained according to the dif-ferent carbon content less than 0.20% by controlled finishing rolling and coiling forthe hot-rolled TRIP steels. It can be concluded that carbon content has a significanteffect on the fraction of retained austenite and coiling processing plays stronger roleon retaining austenite than fishing rolling processing.

  17. Microstructure and crack resistance of low carbon Cr-Ni and Cr-Ni-W steel after austempering

    Science.gov (United States)

    Avdjieva, Tatyana; Tsutsumanova, Gichka; Russev, Stoyan; Staevski, Konstantin

    2013-09-01

    The microstructure of the low carbon Cr-Ni steel after slow cooling from austenization temperature represents a mix of granulated bainite with islands from carbon-rich martensite and carbon-poor austenite. After quick cooling throwing in salt bath from austenization temperature the microstructure is lath bainite. However, in the same treatment conditions, the microstructure of the low carbon Cr-Ni-W steel is different — clusters consist from lath ferrite and retained austenite, disposed in the frame of parent's austenite grains. The cooling velocity has no effect upon the structure making. The impact toughness of the steel with tungsten content is bigger than the steel without tungsten.

  18. Strength and infrared assessment of spot-welded sheets on ferrite steel

    International Nuclear Information System (INIS)

    Highlights: • The spot welding of the ferrite steel was analyzed. • The mechanical properties were described in terms of peak load. • The fusion zone size is the most important controlling factor of spot weld peak load. • The failure mechanism was studied with the aid of thermography. - Abstract: This paper addresses the mechanical properties of ferrite steel resistance spot welds during quasi-static tensile test. The mechanical properties are described in terms of peak load. It was shown that the fusion zone size is the most important. The fusion zone size can control the solidification of the grain which controlling factor of spot weld peak load. The dendritic grain and equiaxial axial grains occurred in the microstructures of the welded specimens joined at various welding currents and electrode forces. The failure mechanism of resistance spot welds during tensile test was studied with the aid of thermography. The thermography gives visible data of temperature changes on the surface of specimen. In light of the failure mechanism, the simple model is proposed to ensure pull out failure mode

  19. Effect of carbon dioxide and temperature on passive film parametersof superduplex stainless steel

    Directory of Open Access Journals (Sweden)

    Emandro Vieira da Costa

    2013-01-01

    Full Text Available Superduplex stainless steel has been frequently employed in new sites of Brazilian Pre-Salt. In these environments, chloride concentration, temperature and carbon dioxide are normally present in higher levels than those at sea water at room temperature. In these conditions, it is expected that the passive films of stainless steel also show modifications. To better understand such modifications, samples of superduplex stainless steel UNS S32750 were submitted to electrochemical impedance measurements in brine media, at two temperatures and under presence/absence of carbon dioxide. The electrochemical impedance results were initially tested using the Kramers-Kronig transform and subsequently fitted by equivalent circuit employing constant phase elements - CPE. Moreover, to quantify the effect of each factor (temperature, chloride, carbon dioxide and microstructure on the equivalent circuit, their parameters were tested applying statistical analysis. Significant effect of carbon dioxide and temperature was found on related parameters of passive film for heat-treated samples.

  20. Nano-scaled iron-carbon precipitates in HSLC and HSLA steels

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    This paper studies the composition, quantity and particle size distribution of nano-scaled precipitates with size less than 20 nm in high strength low carbon (HSLC) steel and their effects on mechanical properties of HSLC steel by means of mass balance calculation of nano-scaled precipitates measured by chemical phase analysis plus SAXS method, high-resolution TEM analysis and thermodynamics calculation, as well as temper rapid cooling treatment of ZJ330. It is found that there existed a large quantity of nano-scaled iron-carbon precipitates with size less than 18 nm in low carbon steel produced by CSP and they are mainly Fe-O-C and Fe-Ti-O-C precipitates formed below temperature A1. These precipitates have ob- vious precipitation strengthening effect on HSLC steel and this may be regarded as one of the main reasons why HSLC steel has higher strength. There also existed a lot of iron-carbon precipitates with size less than 36 nm in HSLA steels.