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Sample records for carbon steel corrosion

  1. Marine atmospheric corrosion of carbon steels

    Energy Technology Data Exchange (ETDEWEB)

    Morcillo, M.; Alcantara, J.; Diaz, I.; Chico, B.; Simancas, J.; Fuente, D. de la

    2015-07-01

    Basic research on marine atmospheric corrosion of carbon steels is a relatively young scientific field and there continue to be great gaps in this area of knowledge. The presence of akaganeite in the corrosion products that form on steel when it is exposed to marine atmospheres leads to a notable increase in the corrosion rate. This work addresses the following issues: (a) environmental conditions necessary for akaganeite formation; (b) characterisation of akaganeite in the corrosion products formed; (c) corrosion mechanisms of carbon steel in marine atmospheres; (d) exfoliation of rust layers formed in highly aggressive marine atmospheres; (e) long-term corrosion rate prediction; and (f) behaviour of weathering steels. Field research has been carried out at Cabo Vilano wind farm (Camarinas, Galicia) in a wide range of atmospheric salinities and laboratory work involving the use of conventional atmospheric corrosion techniques and near-surface and bulk sensitive analytical techniques: scanning electron microscopy (SEM)/energy dispersive spectrometry (EDS), X-ray diffraction (XRD), Mossbauer spectroscopy and SEM/μRaman spectroscopy. (Author)

  2. Microbially induced corrosion of carbon steel in deep groundwater environment

    Directory of Open Access Journals (Sweden)

    Pauliina eRajala

    2015-07-01

    Full Text Available The metallic low and intermediate level radioactive waste generally consists of carbon steel and stainless steels. The corrosion rate of carbon steel in deep groundwater is typically low, unless the water is very acidic or microbial activity in the environment is high. Therefore, the assessment of microbially induced corrosion of carbon steel in deep bedrock environment has become important for evaluating the safety of disposal of radioactive waste. Here we studied the corrosion inducing ability of indigenous microbial community from a deep bedrock aquifer. Carbon steel coupons were exposed to anoxic groundwater from repository site 100 m depth (Olkiluoto, Finland for periods of three and eight months. The experiments were conducted at both in situ temperature and room temperature to investigate the response of microbial population to elevated temperature. Our results demonstrate that microorganisms from the deep bedrock aquifer benefit from carbon steel introduced to the nutrient poor anoxic deep groundwater environment. In the groundwater incubated with carbon steel the planktonic microbial community was more diverse and 100-fold more abundant compared to the environment without carbon steel. The betaproteobacteria were the most dominant bacterial class in all samples where carbon steel was present, whereas in groundwater incubated without carbon steel the microbial community had clearly less diversity. Microorganisms induced pitting corrosion and were found to cluster inside the corrosion pits. Temperature had an effect on the species composition of microbial community and also affected the corrosion deposits layer formed on the surface of carbon steel.

  3. Marine atmospheric corrosion of carbon steels

    Directory of Open Access Journals (Sweden)

    Morcillo, Manuel

    2015-06-01

    Full Text Available Basic research on marine atmospheric corrosion of carbon steels is a relatively young scientific field and there continue to be great gaps in this area of knowledge. The presence of akaganeite in the corrosion products that form on steel when it is exposed to marine atmospheres leads to a notable increase in the corrosion rate. This work addresses the following issues: (a environmental conditions necessary for akaganeite formation; (b characterisation of akaganeite in the corrosion products formed; (c corrosion mechanisms of carbon steel in marine atmospheres; (d exfoliation of rust layers formed in highly aggressive marine atmospheres; (e long-term corrosion rate prediction; and (f behaviour of weathering steels. Field research has been carried out at Cabo Vilano wind farm (Camariñas, Galicia in a wide range of atmospheric salinities and laboratory work involving the use of conventional atmospheric corrosion techniques and near-surface and bulk sensitive analytical techniques: scanning electron microscopy (SEM/energy dispersive spectrometry (EDS, X-ray diffraction (XRD, Mössbauer spectroscopy and SEM/μRaman spectroscopy.La investigación fundamental en corrosión atmosférica marina de aceros al carbono es un campo científico relativamente joven que presenta grandes lagunas de conocimiento. La formación de akaganeíta en los productos de corrosión que se forman sobre el acero cuando se expone a atmósferas marinas conduce a un incremento notable de la velocidad de corrosión. En el trabajo se abordan las siguientes cuestiones: (a condiciones ambientales necesarias para la formación de akaganeíta, (b caracterización de la akaganeíta en los productos de corrosión formados, (c mecanismos de corrosión del acero al carbono en atmósferas marinas, (d exfoliación de las capas de herrumbre formadas en atmósferas marinas muy agresivas, (e predicción de la velocidad de corrosión a largo plazo, y (f comportamiento de aceros patinables. La

  4. Monitoring Techniques for Microbially Influenced Corrosion of Carbon Steel

    DEFF Research Database (Denmark)

    Hilbert, Lisbeth Rischel

    2000-01-01

    and control the corrosion. A number of monitoring techniques is industrially used today, and the applicability and reliability of these for monitoring MIC is evaluated. Coupons and ER are recommended as necessary basic techniques even though localised corrosion rate cannot be measured. FSM measures general......Microbially influenced corrosion (MIC) of carbon steel may occur in media with microbiological activity of especially sulphate-reducing bacteria, e.g. on pipelines buried in soil and on marine structures. MIC of carbon steel must be monitored on-line in order to provide an efficient protection...... corrosion and detects localised corrosion, but the sensitivity is not high enough for monitoring initiation of pitting and small attacks. Electrochemical techniques as LPR and EIS give distorted data and unreliable corrosion rates, when biofilm and corrosion products cover the steel surface. However, EIS...

  5. Monitoring Techniques for Microbially Influenced Corrosion of Carbon Steel

    DEFF Research Database (Denmark)

    Hilbert, Lisbeth Rischel

    2000-01-01

    Abstract Monitoring Techniques for Microbially Influenced Corrosion of Carbon Steel Microbially influenced corrosion (MIC) of carbon steel may occur in media with microbiological activity of especially sulphate-reducing bacteria, e.g. on pipelines buried in soil and on marine structures. MIC...... of carbon steel must be monitored on-line in order to provide an efficient protection and control the corrosion. A number of monitoring techniques is industrially used today, and the applicability and reliability of these for monitoring MIC is evaluated. Coupons and ER are recommended as necessary basic...... techniques even though localised corrosion rate cannot be measured. FSM measures general corrosion and detects localised corrosion, but the sensitivity is not high enough for monitoring initiation of pitting and small attacks. Electrochemical techniques as LPR and EIS give distorted data and unreliable...

  6. Modeling Corrosion Reactions of Steel in a Dilute Carbonate Solution

    Science.gov (United States)

    Eliyan, Faysal Fayez; Alfantazi, Akram

    2016-02-01

    This research models the corrosion reactions of a high-strength steel in an aerated, dilute, carbonate solution during a single-cycle voltammetry. Based on a previous study (Eliyan et al. in J Mater Eng Perform 24(6):1-8, 2015) and a literature survey, the corrosion reactions of the cathodic reduction, anodic dissolution, and passivation, as well as the interfacial interactions and the chemistry of the corrosion products are illustrated in schematics. The paper provides a visual guide on the corrosion reactions for steel in carbonate solutions based on the available mechanistic details that were reported and are still being investigated in literature.

  7. A STUDY OF CORROSION AND STRESS CORROSION CRACKING OF CARBON STEEL NUCLEAR WASTE STORAGE TANKS

    Energy Technology Data Exchange (ETDEWEB)

    BOOMER, K.D.

    2007-08-21

    The Hanford reservation Tank Farms in Washington State has 177 underground storage tanks that contain approximately 50 million gallons of liquid legacy radioactive waste from cold war plutonium production. These tanks will continue to store waste until it is treated and disposed. These nuclear wastes were converted to highly alkaline pH wastes to protect the carbon steel storage tanks from corrosion. However, the carbon steel is still susceptible to localized corrosion and stress corrosion cracking. The waste chemistry varies from tank to tank, and contains various combinations of hydroxide, nitrate, nitrite, chloride, carbonate, aluminate and other species. The effect of each of these species and any synergistic effects on localized corrosion and stress corrosion cracking of carbon steel have been investigated with electrochemical polarization, slow strain rate, and crack growth rate testing. The effect of solution chemistry, pH, temperature and applied potential are all considered and their role in the corrosion behavior will be discussed.

  8. Internal corrosion of carbon steel piping in hot aquifers service

    Directory of Open Access Journals (Sweden)

    Simičić Miloš V.

    2011-01-01

    Full Text Available Internal corrosion of carbon steel pipelines is a major problem encountered in water service. In terms of prediction of the remaining lifetime for water pipelines based on the corrosion allowance, the three main approaches are corrosion modelling, corrosion inhibitor availability, and corrosion monitoring. In this study we used two theoretical corrosion models, CASSANDRA and NORSOK M-506 of quite different origin in order to predict uniform corrosivity of hot aquifers in eight different pipelines. Because of the varying calculation criteria for the different models, these can give very different corrosion rate predictions for the same data input. This is especially true under conditions where the formation of protective films may occur, such as at elevated temperatures. The evaluation of models was conducted by comparison using weight-loss coupons and three corrosion inhibitors were obtained from commercial suppliers. The tests were performed during the 60-day period. Even though inhibitors’ efficiencies of 98% had been achieved in laboratory testing, inhibitors’ availabilities of 85% have been used due to logistics problems and other issues. The results, given in mmpy, i.e. millimeter per year, are very consistent with NORSOK M-506 prediction. This is presumably because the model considers the effect of the formation of a passive iron carbonate film at temperatures above 80 °C and significant reduction in corrosion rate. Corrosion inhibitor A showed a better performance than inhibitors B and C in all cases but the target corrosion rates of less than 0.1 mmpy were achieved for all inhibitors. The chemical type of corrosion inhibitor A is based on quaternary amines mixed with methanol, isopropyl alcohol, xylene and ethylbenzene. Based on the obtained results the carbon steel lifetime of 30 years, provided proper inhibitors are present and 3mm corrosion allowance, can be achieved for hot aquifers service with presented water compositions.

  9. Atmospheric corrosion of carbon steel resulting from short term exposures

    Energy Technology Data Exchange (ETDEWEB)

    Balasubramanian, R.; Cook, D.C.; Perez, T.; Reyes, J. [Department of Physics, Old Dominion University, Norfolk, VA 23529 (United States)

    1998-12-31

    The study of corrosion products from short term atmospheric exposures of carbon steel, is very important to understand the processes that lead to corrosion of steels, and ultimately improve the performance of such steel in highly corrosive environments. Many regions along the Gulf of Mexico have extremely corrosive environments due to high mean annual temperature, humidity, time-of-wetness and every high atmospheric pollutants. The process the formation of corrosion products resulting from short term exposure of carbon steel, both as a function of environmental conditions and exposure time, has been investigated. Two sets of coupons were exposed at marine and marine locations, in Campeche, Mexico. Each set was exposed between 1 and 12 months to study the corrosion as a function of time. During the exposure periods, the relative humidity, rainfall, mean temperature, wind speed and wind direction were monitored along with the chloride and sulfur dioxide concentrations in the air. The corroded coupons were analyzed by Moessbauer, Raman, Infrared spectroscopies and X-ray diffraction in order to completely identify the oxides and map their location in the corrosion coating. Scattering and transmission Moessbauer analysis showed some layering of the oxides with lepidocrocite and akaganeite closer to the surface. The fraction of akaganeite phase increased at sites with higher chloride concentrations. A detailed analysis on the development of the oxide phases as a function of exposure time and environmental conditions will be presented. (Author)

  10. 78 FR 15376 - Determinations: Corrosion-Resistant Carbon Steel Flat Products From Germany and Korea

    Science.gov (United States)

    2013-03-11

    ... COMMISSION Determinations: Corrosion-Resistant Carbon Steel Flat Products From Germany and Korea On the basis... Korea and the antidumping duty orders on corrosion-resistant carbon steel flat products from Germany and... Corrosion-Resistant Carbon Steel Flat Products from Germany and Korea: Investigation Nos. 701-TA-350 and...

  11. Corrosion of Carbon Steel and Corrosion-Resistant Rebars in Concrete Structures Under Chloride Ion Attack

    Science.gov (United States)

    Mohamed, Nedal; Boulfiza, Mohamed; Evitts, Richard

    2013-03-01

    Corrosion of reinforced concrete is the most challenging durability problem that threatens reinforced concrete structures, especially structures that are subject to severe environmental conditions (i.e., highway bridges, marine structures, etc.). Corrosion of reinforcing steel leads to cracking and spalling of the concrete cover and billions of dollars are spent every year on repairing such damaged structures. New types of reinforcements have been developed to avoid these high-cost repairs. Thus, it is important to study the corrosion behavior of these new types of reinforcements and compare them to the traditional carbon steel reinforcements. This study aimed at characterizing the corrosion behavior of three competing reinforcing steels; conventional carbon steel, micro-composite steel (MMFX-2) and 316LN stainless steel, through experiments in carbonated and non-carbonated concrete exposed to chloride-laden environments. Synthetic pore water solutions have been used to simulate both cases of sound and carbonated concrete under chloride ions attack. A three-electrode corrosion cell is used for determining the corrosion characteristics and rates. Multiple electrochemical techniques were applied using a Gamry PC4™ potentiostat manufactured by Gamry Instruments (Warminster, PA). DC corrosion measurements were applied on samples subjected to fixed chloride concentration in the solution.

  12. Microbial corrosion of carbon steel by sulfate-reducing bacteria:

    DEFF Research Database (Denmark)

    Nielsen, Lars Vendelbo; Hilbert, Lisbeth Rischel

    1997-01-01

    Electrochemical measurements (EIS and DC-polarisation curves) have been conducted on carbon steel coupons exposed in SRB-active environments. Results from EIS measurements show that very large interfacial capacities are found in such systems, and consequently high capacitive currents...... for a misleading conclusion that increasing corrosion rates are caused by cathodic depolarisation in SRB-active environments....

  13. Microbiologically Influenced Corrosion of Carbon Steel Exposed to Biodiesel

    Directory of Open Access Journals (Sweden)

    S. Malarvizhi

    2016-01-01

    Full Text Available Environmental concerns over worsening air pollution problems caused by emissions from vehicles and depletion of fossil fuels have forced us to seek fuels such as biodiesel which can supplement petrofuels. Biodiesels have the ability to retain water and provide a conducive environment for microbiologically influenced corrosion (MIC which may cause difficulties during transportation, storage, and their use. This paper analyses the influence of bacteria on the corrosivity of biodiesel obtained from Jatropha curcas on carbon steel using mass loss method. Carbon steel showed the highest corrosion rates in B100 (100% biodiesel both in the presence and in absence of bacteria. The surface analysis of the metal was carried out using SEM.

  14. Electrochemical corrosion behavior of carbon steel with bulk coating holidays

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    With epoxy coal tar as the coating material, the electrochemical corrosion behavior of Q235 with different kinds of bulk coating holidays has been investigated with EIS (Electrochemical Impedance Spectroscopy) in a 3.5vol% NaCl aqueous solution.The area ratio of bulk coating holiday to total coating area of steel is 4.91%. The experimental results showed that at free corrosionpotential, the corrosion of carbon steel with disbonded coating holiday is heavier than that with broken holiday and disbonded & broken holiday with time; Moreover, the effectiveness of Cathodic Protection (CP) of carbon steel with broken holiday is better than that with disbonded holiday and disbonded & broken holiday on CP potential -850 mV (vs CSE). Further analysis indicated that the two main reasons for corrosion are electrolyte solution slowly penetrating the coating, and crevice corrosion at steel/coating interface near holidays. The ratio of impedance amplitude (Z) of different frequency to minimum frequency is defined as K value. The change rate of K with frequency is related to the type of coating holiday.

  15. In situ 3D monitoring of corrosion on carbon steel and ferritic stainless steel embedded in cement paste

    KAUST Repository

    Itty, Pierre-Adrien

    2014-06-01

    In a X-ray microcomputed tomography study, active corrosion was induced by galvanostatically corroding steel embedded in cement paste. The results give insight into corrosion product build up, crack formation, leaching of products into the cracks and voids, and differences in morphology of corrosion attack in the case of carbon steel or stainless steel reinforcement. Carbon steel was homogeneously etched away with a homogeneous layer of corrosion products forming at the steel/cement paste interface. For ferritic stainless steel, pits were forming, concentrating the corrosion products locally, which led to more extensive damage on the cement paste cover. © 2014 Elsevier Ltd.

  16. Mechanical Properties and Corrosion Behavior of Low Carbon Steel Weldments

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    Mohamed Mahdy

    2013-01-01

    Full Text Available This research involves studying the mechanical properties and corrosion behavior of “low carbon steel” (0.077wt% C before and after welding using Arc, MIG and TIG welding. The mechanical properties include testing of microhardness, tensile strength, the results indicate that microhardness of TIG, MIG welding is more than arc welding, while tensile strength in arc welding more than TIG and MIG.The corrosion behavior of low carbon weldments was performed by potentiostat at scan rate 3mV.sec-1 in 3.5% NaCl to show the polarization resistance and calculate the corrosion rate from data of linear polarization by “Tafel extrapolation method”. The results indicate that the TIG welding increase the corrosion current density and anodic Tafel slop, while decrease the polarization resistance compared with unwelded low carbon steel. Cyclic polarization were measured to show resistance of specimens to pitting corrosion and to calculate the forward and reveres potentials. The results show shifting the forward, reverse and pitting potentials toward active direction for weldments samples compared with unwelded sample.

  17. Corrosion Products and Formation Mechanism During Initial Stage of Atmospheric Corrosion of Carbon Steel

    Institute of Scientific and Technical Information of China (English)

    XIAO Kui; DONG Chao-fang; LI Xiao-gang; WANG Fu-ming

    2008-01-01

    The formation and development of corrosion products on carbon steel surface during the initial stage of atmospheric corrosion in a laboratory simulated environment have been studied by scanning electron microscopy (SEM)and Raman spectroscopy.The results showed that two different shapes of corrosion products,that is,ring and chain,were formed in the initial stage of corrosion.MnS clusters were found in the nuclei of corrosion products at the active local corrosion sites.The ring-shaped products were composed of lepidocrocite (γ-FeOOH) and maghemite(γ-Fe2 O3) transformed from lepidocrocite.The chain-type products were goethite (α-FeOOH).A formation mechanism of the corrosion products is proposed.

  18. Nanocrystallization of aluminized surface of carbon steel for enhanced resistances to corrosion and corrosive wear

    Energy Technology Data Exchange (ETDEWEB)

    Chen, C. [Dept. of Materials Physical and Chemical, University of Science and Technology Beijing, Beijing 100083 (China); Dept. of Chemical and Materials Engineering, University of Alberta, Edmonton, Alberta, T6G 2V4 (Canada); Li, D.Y., E-mail: dongyang.li@ualberta.c [Dept. of Chemical and Materials Engineering, University of Alberta, Edmonton, Alberta, T6G 2V4 (Canada); Shang, C.J. [Dept. of Materials Physical and Chemical, University of Science and Technology Beijing, Beijing 100083 (China)

    2009-12-15

    Aluminizing is often used to improve steel's resistances to corrosion, oxidation and wear. This article reports our recent attempts to further improve aluminized carbon steel through surface nanocrystallization for higher resistances to corrosion and corrosive wear. The surface nanocrystallization was achieved using a process combining sandblasting and recovery heat treatment. The entire surface modification process includes dipping carbon steel specimens into a molten Al pool to form an Al coat, subsequent diffusion treatment at elevated temperature to form an aluminized layer, sandblasting to generate dislocation network or cells, and recovery treatment to turn the dislocation cells into nano-sized grains. The grain size of the nanocrystallized aluminized surface layer was in the range of 20-100 nm. Electrochemical properties, electron work function (EWF), and corrosive wear of the nanocrystalline alloyed surfaces were investigated. It was demonstrated that the nanocrystalline aluminized surface of carbon steel exhibited improved resistances to corrosion, wear and corrosive wear. The passive film developed on the nanocrystallized aluminized surface was also evaluated in terms of its mechanical properties and adherence to the substrate.

  19. Microbiological Corrosion in Low Carbon Steels

    Directory of Open Access Journals (Sweden)

    O. Medina–Custodio

    2009-01-01

    Full Text Available The Microbiologically Induced Corrosion affects several industries, such as oil industry where it is estimated that 20% to 30% pipes failures are related with microorganism . The chemical reactions generate ions transfer, this validate the use of electrochemical techniques for its analysis. Coupons submerged in a nutritional medium with presence and absence of three different microorganisms during two periods, 48 hours and 28 days we restudied. Polarization resistance (Rp and Electrochemical Impedance Spectroscopy (EIS techniques we re applied to determine the corrosivity of the systems. The results show a greater corrosive effect of abiotic system, this indicates a microorganisms protection effect to the metal, opposite to the first hypothesis. This result was ratified observing surfaces coupons by using Scanning Electron Microscopy (SEM technique. A possible mechanism based on Evans – Tafel graph is proposed to explain inhibitor microorganism effect.

  20. Influence of Heat Treatments on the Corrosion Resistance of Medium -Carbon Steel using Sulfuric Spring Water

    Directory of Open Access Journals (Sweden)

    Ikhlas Basheer

    2013-04-01

    Full Text Available The corrosion is one of the important problems that may be occur to the parts of machinery and equipment after manufactured and when used as a result of exposure to corrosive media. Plain-carbon steel is considered as one of the most common minerals used in industrial applications. Some of heat treatments can have direct effect on the corrosion rate of steel by building up galvanic corrosion cells between its microscopic phases. Therefore, to adopt one of kinds of the plain-carbon steel and the most commonly used in industry to be study subject, that is medium carbon steel and took samples of this steel has been treated thermally in three methods which the normalising, annealing, and hardening .The corrosive media used in the research is Sulfuric Spring, it contains many chemical compounds to show its influence on the corrosion of steel. The weight loss method is used to determine corrosion rate and to compare between the results obtained, show that the greatest corrosion resistance of the annealed steel and the corrosion resistance of the hardened steel is the lowest while the corrosion  resistance of the normalised steel is in-between them.         Calcium carbonate was formed on the metal surface which acts as an isolating layer which decrease corrosion rate with time

  1. Corrosion inhibition of carbon steel by extract of Buddleia perfoliata

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    ROY LOPES-SESENES

    2012-06-01

    Full Text Available Buddleia perfoliata leaves extract has been investigated as a carbon steel corrosion inhibitor in 0.5 M sulfuric acid by using polarization curves, electrochemical impedance spectroscopy and weight-loss tests at different concentrations (0, 100, 200, 300, 400 and 500 ppm and temperatures, namely 25, 40 and 60 °C. Results showthat inhibition efficiency increases as the inhibitor concentration increases, decreases with temperature, and reaches a maximum value after 12 h of exposure, decreasing with a further increase in the exposure time. It was found that the inhibitory effect is due to the presence of tannines on this extract.

  2. Corrosion Inhibition of Carbon Steel in Chloride and Sulfate Solutions

    Directory of Open Access Journals (Sweden)

    Amr Ahmed Elsayed

    2016-02-01

    Full Text Available Corrosion is a major problem in industry and in infrastructure; a huge sum of expenditure every year is spent on preventing, retarding, and repairing its damages. This work studies the engineering of an inhibitor for carbon steel metal used in the cooling systems containing high concentration of chloride and sulfate ions. For this purpose, the synergy between the dichromate, molybdate and nitrite inhibitors is examined and optimized to the best results. Moreover, care was taken that the proposed inhibitor is compliant with the environmental laws and regulations.

  3. Corrosion inhibition of carbon steel by sodium metavanadate

    Directory of Open Access Journals (Sweden)

    VIJAYA GOPAL SRIBHARATHY

    2012-08-01

    Full Text Available The inhibition efficiency of sodium metavanadate (SMV-adipic acid (AA system in controlling corrosion of carbon steel in an aqueous solution containing 60 ppm of Cl- has been evaluated by weight-loss method; 250 ppm of SMV exhibits inhibition efficiency of 56 %. Addition of adipic acid to SMV improves the inhibition efficiency of the system. The formulation consisting of 250 ppm of SMV and 250 ppm of adipic acid has inhibition efficiency of 98 %. A synergistic effect exists between SMV and adipic acid with the synergism parameters greater than 1. Mecha¬nistic aspects of corrosion inhibition have been studied by electrochemical methods like potentiodynamic polarization and electrochemical impedance spectroscopy. FTIR spectra reveal that the protective film consists of Fe2+-SMV complex and Fe2+-adipic acid complex. The protective film has been analyzed by fluorescence spectra, SEM and EDAX.

  4. 78 FR 16832 - Corrosion-Resistant Carbon Steel Flat Products From Germany and the Republic of Korea: Revocation...

    Science.gov (United States)

    2013-03-19

    ... International Trade Administration Corrosion-Resistant Carbon Steel Flat Products From Germany and the Republic... corrosion-resistant carbon steel flat products (``CORE'') from Germany and the Republic of Korea (``Korea...-Year (``Sunset'') Review, 77 FR 85 (January 3, 2012). \\2\\ See Corrosion-Resistant Carbon Steel...

  5. 77 FR 24221 - Corrosion-Resistant Carbon Steel Flat Products From Germany and Korea; Notice of Commission...

    Science.gov (United States)

    2012-04-23

    ... COMMISSION Corrosion-Resistant Carbon Steel Flat Products From Germany and Korea; Notice of Commission... countervailing duty order on corrosion-resistant carbon steel flat products from Korea and the antidumping duty orders on corrosion- resistant carbon steel flat products from Germany and Korea would be likely to...

  6. 77 FR 13093 - Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Final Results of...

    Science.gov (United States)

    2012-03-05

    ... International Trade Administration Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea... administrative review of the countervailing duty (``CVD'') order on corrosion-resistant carbon steel flat... Review'' below. \\1\\ See Corrosion-Resistant Carbon Steel Flat Products from the Republic of...

  7. 77 FR 31877 - Corrosion-Resistant Carbon Steel Flat Products From Germany and Korea; Scheduling of Full Five...

    Science.gov (United States)

    2012-05-30

    ... COMMISSION Corrosion-Resistant Carbon Steel Flat Products From Germany and Korea; Scheduling of Full Five... duty order on corrosion-resistant carbon steel flat products from Korea and the antidumping duty orders on corrosion- resistant carbon steel flat products from Germany and Korea would be likely to lead...

  8. 77 FR 301 - Corrosion-Resistant Carbon Steel Flat Products From Germany and Korea: Institution of Five-Year...

    Science.gov (United States)

    2012-01-04

    ... COMMISSION Corrosion-Resistant Carbon Steel Flat Products From Germany and Korea: Institution of Five-Year Reviews Concerning the Countervailing Duty Order on Corrosion-Resistant Carbon Steel Flat Products From Korea and the Antidumping Duty Orders on Corrosion-Resistant Carbon Steel Flat Products From Germany...

  9. 76 FR 77775 - Corrosion-Resistant Carbon Steel Flat Products from the Republic of Korea: Extension of Time...

    Science.gov (United States)

    2011-12-14

    ... International Trade Administration Corrosion-Resistant Carbon Steel Flat Products from the Republic of Korea... countervailing duty order on corrosion-resistant carbon steel flat products from the Republic of Korea covering the period January 1, 2009, through December 31, 2009. See Corrosion-Resistant Carbon Steel...

  10. 78 FR 55057 - Corrosion-Resistant Carbon Steel Flat Products from the Republic of Korea: Preliminary Results of...

    Science.gov (United States)

    2013-09-09

    ... International Trade Administration Corrosion-Resistant Carbon Steel Flat Products from the Republic of Korea... antidumping duty order on corrosion-resistant carbon steel flat products (CORE) from the Republic of Korea.... See Corrosion-Resistant Carbon Steel Flat Products from Germany and the Republic of Korea:...

  11. 76 FR 3613 - Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Final Results of...

    Science.gov (United States)

    2011-01-20

    ... International Trade Administration Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea... review of the countervailing duty (CVD) order on corrosion-resistant carbon steel flat products (CORE..., 2008. See Corrosion-Resistant Carbon Steel Flat Products from the Republic of Korea:...

  12. 77 FR 72827 - Corrosion-Resistant Carbon Steel Flat Products From Germany and the Republic of Korea: Final...

    Science.gov (United States)

    2012-12-06

    ... International Trade Administration Corrosion-Resistant Carbon Steel Flat Products From Germany and the Republic... on certain corrosion- resistant carbon steel flat products (``CORE'') from Germany and the Republic... Reviews'' section of this notice. \\1\\ Corrosion-Resistant Carbon Steel Flat Products From Germany and...

  13. Corrosion-resistant Foamed Cements for Carbon Steels

    Energy Technology Data Exchange (ETDEWEB)

    Sugama T.; Gill, S.; Pyatina, T., Muraca, A.; Keese, R.; Khan, A.; Bour, D.

    2012-12-01

    The cementitious material consisting of Secar #80, Class F fly ash, and sodium silicate designed as an alternative thermal-shock resistant cement for the Enhanced Geothermal System (EGS) wells was treated with cocamidopropyl dimethylamine oxide-based compound as foaming agent (FA) to prepare numerous air bubble-dispersed low density cement slurries of and #61603;1.3 g/cm3. Then, the foamed slurry was modified with acrylic emulsion (AE) as corrosion inhibitor. We detailed the positive effects of the acrylic polymer (AP) in this emulsion on the five different properties of the foamed cement: 1) The hydrothermal stability of the AP in 200 and #61616;C-autoclaved cements; 2) the hydrolysis-hydration reactions of the slurry at 85 and #61616;C; 3) the composition of crystalline phases assembled and the microstructure developed in autoclaved cements; 4) the mechanical behaviors of the autoclaved cements; and, 5) the corrosion mitigation of carbon steel (CS) by the polymer. For the first property, the hydrothermal-catalyzed acid-base interactions between the AP and cement resulted in Ca-or Na-complexed carboxylate derivatives, which led to the improvement of thermal stability of the AP. This interaction also stimulated the cement hydration reactions, enhancing the total heat evolved during cement’s curing. Addition of AP did not alter any of the crystalline phase compositions responsible for the strength of the cement. Furthermore, the AP-modified cement developed the porous microstructure with numerous defect-free cavities of disconnected voids. These effects together contributed to the improvement of compressive-strength and –toughness of the cured cement. AP modification of the cement also offered an improved protection of CS against brine-caused corrosion. There were three major factors governing the corrosion protection: 1) Reducing the extents of infiltration and transportation of corrosive electrolytes through the cement layer deposited on the underlying CS

  14. Adsorption and corrosion-inhibiting effect of Dacryodis edulis extract on low-carbon-steel corrosion in acidic media.

    Science.gov (United States)

    Oguzie, E E; Enenebeaku, C K; Akalezi, C O; Okoro, S C; Ayuk, A A; Ejike, E N

    2010-09-01

    The inhibition of low-carbon-steel corrosion in 1M HCl and 0.5M H(2)SO(4) by extracts of Dacryodis edulis (DE) was investigated using gravimetric and electrochemical techniques. DE extract was found to inhibit the uniform and localized corrosion of carbon steel in the acidic media, affecting both the cathodic and anodic partial reactions. The corrosion process was inhibited by adsorption of the extracted organic matter onto the steel surface in a concentration-dependent manner and involved both protonated and molecular species. Molecular dynamics simulations were performed to illustrate the process of adsorption of some specific components of the extract.

  15. THE ELECTROCHEMICAL BEHAVIOR OF OCEANIC MICROBIOLOGICAL INFLUENCED CORROSION ON CARBON STEEL

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    The corrosion behavior of carbon steel in the medium of marine microorganisms was investigated by electrochemical impedance spectra, polarization curves, and so on. Experimental results showed that the corrosion potential of carbon steel moved in a negative direction in the unpurified marine microorganism solution, and the polarization style of the cathodic process did not change. The electrochemical impedance spectra showed that the impedance value of the electrode decreased in the medium with bacteria, which indicated that the existence of microorganism could accelerate the corrosion progress of carbon steel.

  16. Corrosion of stainless and carbon steels in molten mixtures of industrial nitrates

    Energy Technology Data Exchange (ETDEWEB)

    Goods, S.H.; Bradshaw, R.W. [Sandia National Labs., Livermore, CA (United States); Prairie, M.R.; Chavez, J.M. [Sandia National Labs., Albuquerque, NM (United States)

    1994-03-01

    Corrosion behavior of two stainless steels and carbon steel in mixtures of NaNO{sub 3} and KNO{sub 3} was evaluated to determine if impurities found in commodity grades of alkali nitrates aggravate corrosivity as applicable to an advanced solar thermal energy system. Corrosion tests were conducted for 7000 hours with Types 304 and 316 stainless steels at 570C and A36 carbon steel at 316C in seven mixtures of NaNO{sub 3} and KNO{sub 3} containing variations in impurity concentrations. Corrosion tests were also conducted in a ternary mixture of NaNO{sub 3}, KNO{sub 3}, and Ca(NO{sub 3}){sub 2}. Corrosion rates were determined by descaled weight losses while oxidation products were examined by scanning electron microscopy, electron microprobe analysis, and X-ray diffraction. The nitrate mixtures were periodically analyzed for changes in impurity concentrations and for soluble corrosion products.

  17. Corrosion of Carbon Steel under Epoxy-varnish Coating Studied by Scanning Kelvin Probe

    Institute of Scientific and Technical Information of China (English)

    XIAO Kui; DONG Chaofang; ZHANG Xin; WU Junsheng; XU Longjiao; LI Xiaogang

    2012-01-01

    The corrosion behavior of partly coated carbon steel was investigated by salt spray test and scanning Kelvin probe (SKP) in order to understand the long-term corrosion behavior of coated carbon steel in marine atmosphere environment.The localized corrosion was accurately characterized by SKP in both coated and uncoated regions.The SKP results showed that Volta potential varied with the test time,and the more the corrosion products,the more positive the potential.The borderline between coated and uncoated regions of partly coated steel shifted towards the coated side with the increasing of test time.The coating disbonding rate could be determined according to the shift of potential borderline measured by SKP.The corrosion mechanism of partly coated steel in NaC1 salt spray was discussed according to the potential maps and corrosion morphologies.

  18. 77 FR 44213 - Corrosion-Resistant Carbon Steel Flat Products From Germany and the Republic of Korea...

    Science.gov (United States)

    2012-07-27

    ... International Trade Administration Corrosion-Resistant Carbon Steel Flat Products From Germany and the Republic... certain corrosion-resistant carbon steel flat products (``CORE'') from Germany and the Republic of Korea..., Director, Office 3, on ``Sunset Reviews of the Antidumping Duty Orders on Corrosion-Resistant Carbon...

  19. Inhibition of carbon steel corrosion by 11-aminoundecanoic acid

    Directory of Open Access Journals (Sweden)

    Saad Ghareba

    2015-12-01

    Full Text Available The current study reports results on the investigation of the possibility of using 11-aminoundecanoic acid (AA as an inhibitor of general corrosion of carbon steel (CS in HCl under a range of experimental conditions: inhibitor concentration, exposure time, electrolyte temperature and pH and CS surface roughness. It was found that AA acts as a mixed-type inhibitor, yielding maximum inhibition efficiency of 97 %. The adsorption of AA onto the CS surface was described by the Langmuir adsorption isotherm. The corresponding apparent Gibbs free energy of AA adsorption on CS at 295 K was calculated to be −30.2 kJ mol–1. The adsorption process was found to be driven by a positive change in entropy of the system. PM-IRRAS measurements revealed that the adsorbed AA layer is amorphous, which can be attributed to the repulsion between the neighboring positively charged amine groups and a high heterogeneity of the CS surface. It was also found that the AA provides very good corrosion protection of CS of various surface roughness, and over a prolonged time.

  20. Effect of Rare Earths on Corrosion Resisting Properties of Carbon-Manganese Clean Steels

    Institute of Scientific and Technical Information of China (English)

    郭锋; 林勤; 孙学义

    2004-01-01

    Electrochemistry experiments were made on carbon-manganese clean steel with rare earths Ce and La respectively to observe corrosion parameters such as corrosion current icorr, and characteristic potential of pitting Eb. The results indicate that the rare earths have effect on corrosion resisting properties of carbon-manganese clean steel, and the optimum contents of La is about 0.011% (mass fraction) and Ce about 0.014% (mass fraction) respectively. The change of corrosion resistance is related to the action of rare earths on microstructure and effect on surface state of samples in the process of polarization.

  1. Atmospheric Corrosion of Q235 Carbon Steel and Q450 Weathering Steel in Turpan,China

    Institute of Scientific and Technical Information of China (English)

    Qiang YU; Chao-fang DONG; Yue-hua FANG; Kui XIAO; Chun-yun GUO; Gang HE; Xiao-gang LI

    2016-01-01

    Q235 carbon steel and Q450 weathering steel were exposed to the hot and dry environment of Turpan, China for three years.The corrosion rates of both steels were calculated and compared.The morphologies of the rust layer products were observed by optical microscopy and scanning electron microscopy.Analyses of the rust layers were performed by X-ray photoelectron spectroscopy,X-ray powder diffraction,and Raman spectroscopy,and anal-ysis results indicate that the compositions of rust are main iron rich oxide such as FeOOH,Fe3 O4 ,and Fe2 O3 .The iron oxide layer content proportion was calculated through a semi-quantitative algorithm.The resistance elements (Cr,Ni,and Cu)enhanced the resistance properties of the Q450 weathering steel matrix.Moreover,the resistance elements increased the proportion of goethite crystals in the corroded rust layer.

  2. Corrosion of carbon steel, zinc and copper by air pollution in Chongqing

    Institute of Scientific and Technical Information of China (English)

    YE Di; ZHAO Da-wei; CHEN Gang-cai; ZHANG Dong-bao

    2007-01-01

    This paper presents the research on the atmospheric corrosion rates of carbon steel, zinc and copper in Chongqing, which was a corrosion subprogram of an international project, Regional Air Pollution in Developing Countries. We performed field exposure tests of carbon steel, zinc and copper at an urban site Guanyinqiao and a rural site Tieshanping inChongqing, then used grey relational analysis, based on the database of the whole corrosion project, to determine the order of the effect of environmental factors on corrosion rates of tested metals, and established dose-response functions for these three metals. The results showed that the two crucial agents of acidic environment, SO2 and H+, were common factors that contributed most to the corrosion of the tested metals. The established dose-response functions for outdoor carbon steel and zinc are proved applicable to use in Chongqing, but the function for copper needs further modifying. We employed these dose-response functions and general environmental data to elaborate the maps of corrosion rate respectively of carbon steel and zinc by geological information system (GIS) technique which help to identify areas of high corrosion damage risk. An acceptable annual average SO2 level of 21 μg/m3 for carbon steel and that of 61 μg/m3 for zinc are also put forward to control the air pollution impact on atmospheric corrosion in Chongqing urban areas.

  3. 78 FR 19210 - Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Final Results of...

    Science.gov (United States)

    2013-03-29

    ... International Trade Administration Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea...) has completed its administrative review of the countervailing duty (CVD) order on corrosion-resistant...\\ See Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Preliminary Results...

  4. 75 FR 77615 - Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Notice of Extension of...

    Science.gov (United States)

    2010-12-13

    ... International Trade Administration Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea...) published a notice of initiation of the administrative review of the antidumping duty order on corrosion... results of this review. See Certain Corrosion-Resistant Carbon Steel Flat Products From the Republic...

  5. 76 FR 69703 - Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Notice of Extension of...

    Science.gov (United States)

    2011-11-09

    ... International Trade Administration Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea...) published a notice of initiation of the administrative review of the antidumping duty order on corrosion... results of this review. See Certain Corrosion-Resistant Carbon Steel Flat Products From the Republic...

  6. Control of microbiological corrosion on carbon steel with sodium hypochlorite and biopolymer.

    Science.gov (United States)

    Oliveira, Sara H; Lima, Maria Alice G A; França, Francisca P; Vieira, Magda R S; Silva, Pulkra; Urtiga Filho, Severino L

    2016-07-01

    In the present work, the interaction of a mixture of a biocide, sodium hypochlorite (NaClO), and a biopolymer, xanthan, with carbon steel coupons exposed to seawater in a turbulent flow regime was studied. The cell concentrations, corrosion rates, biomasses, and exopolysaccharides (EPSs) produced on the coupon surfaces with the various treatments were quantified. The corrosion products were evaluated using X-ray diffraction (XRD), and the surfaces of steels were analysed by scanning electron microscopy (SEM). The results indicated that xanthan and the hypochlorite-xanthan mixture reduced the corrosion rate of steel.

  7. Corrosion and Runoff Behavior of Carbon Steel in Simulated Acid Rain

    Institute of Scientific and Technical Information of China (English)

    Baigang AN; Xueyuan ZHANG; Enhou HAN; Honxi LI

    2004-01-01

    Under the condition of simulated rain precipitation in the laboratory, with ElS and SEM observation, the effects of pH value of simulated rain on corrosion and runoff behavior of carbon steel A3 were studied. The corrosion rate of A3 steel increased and runoff action of rain precipitation on A3 steel surface was intensified with decreasing pH value, of simulated rainwater.The runoff and corrosion traces were formed along the flowing direction of rainwater, which appeared more apparently with decreasing pH value.

  8. Corrosion protection of low-carbon steel using exopolysaccharide coatings from Leuconostoc mesenteroides.

    Science.gov (United States)

    Finkenstadt, Victoria L; Côté, Gregory L; Willett, J L

    2011-06-01

    Corrosion of metals is a serious and challenging problem faced worldwide by industry. Purified Leuconostoc mesenteroides exopolysaccharide (EPS) coatings, cast from aqueous solution, inhibited the corrosion of low-carbon steel as determined by electrochemical impedance spectroscopy (EIS). There were two different corrosion behaviors exhibited when EPS films from different strains were cast onto the steel. One EPS coating reacted immediately with the steel substrate to form an iron (III) oxide layer ("rust") during the drying process while another did not. The samples that did not flash corrode had higher corrosion inhibition and formed an iron (II) passivation layer during EIS testing that persisted after the cells were disassembled. Corrosion inhibition was strain-specific as polysaccharides with similar structure did not have the same corrosion potential.

  9. Effect of Additional Sulfide and Thiosulfate on Corrosion of Q235 Carbon Steel in Alkaline Solutions

    Directory of Open Access Journals (Sweden)

    Bian Li Quan

    2016-01-01

    Full Text Available This paper investigated the effect of additional sulfide and thiosulfate on Q235 carbon steel corrosion in alkaline solutions. Weight loss method, scanning electron microscopy (SEM equipped with EDS, X-ray photoelectron spectroscopy (XPS, and electrochemical measurements were used in this study to show the corrosion behavior and electrochemistry of Q235 carbon steel. Results indicate that the synergistic corrosion rate of Q235 carbon steel in alkaline solution containing sulfide and thiosulfate is larger than that of sulfide and thiosulfate alone, which could be due to redox reaction of sulfide and thiosulfate. The surface cracks and pitting characteristics of the specimens after corrosion were carefully examined and the corrosion products film is flake grains and defective. The main corrosion products of specimen induced by S2− and S2O32- are FeS, FeS2, Fe3O4, and FeOOH. The present study shows that the corrosion mechanism of S2− and S2O32- is different for the corrosion of Q235 carbon steel.

  10. Polysaccharide from Plantago as a green corrosion inhibitor for carbon steel in 1M HCl solution.

    Science.gov (United States)

    Mobin, Mohammad; Rizvi, Marziya

    2017-03-15

    Polysaccharide from Plantago ovata was investigated for its inhibition characteristics for carbon steel corrosion in 1M HCl. The mucilage of the Plantago is comprised of a highly branched polysaccharide, arabinosyl (galaturonic acid) rhamnosylxylan (AX), which is mainly responsible for the corrosion inhibition of the carbon steel. The techniques that were used to assess the inhibition and adsorption properties of the AX in the acid solution are gravimetric method, potentiodynamic polarization, electrochemical impedance spectroscopy (EIS), scanning electron microscopy (SEM), atomic force microscopy (AFM), UV-vis spectroscopy and FTIR. Thermodynamic and activation parameters revealed that the spontaneous adsorption of AX on carbon steel was mixed type and predominantly chemical in nature. Quantum chemical analysis supports the proposed mechanism of inhibition. AX from Plantago could serve as a green corrosion inhibitor for the carbon steel in hydrochloric medium with good inhibition efficiency but low risk of environmental pollution.

  11. Corrosion Performance of Carbon Steel in Micelle-containing Cement Extract

    OpenAIRE

    Hu, J; Koleva, D. A.; Wit, J.H.W. de; Petrov, P; Breugel, K. van

    2010-01-01

    This study presents the results from a preliminary investigation on the corrosion behavior of low carbon steel in cement extract (CE) in the presence of very low concentration polymeric nanoaggregates (PEO113-b-PS70 micelles). The steel electrodes were investigated in Cl--containing CE as corrosion medium, compared to chloride-free CE as a reference case. The results from the electrochemical measurements (Electrochemical Impedance Spectroscopy (EIS) and Potentio-dynamic Polarization (PDP)) in...

  12. The effect of environmental variables on atmospheric corrosion of carbon steel in Shenyang

    Institute of Scientific and Technical Information of China (English)

    WANG Chuan; WANG ZhenYao; KE Wei

    2009-01-01

    A study was carried out in order to investigate the effect of contaminants and meteorological variables on the rust layer of carbon steel exposed in Shenyang urban atmosphere. Seven kinds of contaminants and twelve kinds of meteorological parameters were also registered in order to correlate the data with respect to corrosion rate and the stepwise multiple regression analysis was carried out in order to obtain the best regression model. The sum of rainfall time as well as sunshine time and the concentration of H_2S could stimulate initial atmospheric corrosion of carbon steel. The initial atmospheric corrosion kinetics of carbon steel was observed to follow the cubic equation. The corrosion products were analyzed by XRD and the transformation of phases in different periods was discussed.

  13. Corrosion Performance of Carbon Steel in Simulated Pore Solution in the Presence of Micelles

    NARCIS (Netherlands)

    Hu, J.; Koleva, D.A.; De Wit, J.H.W.; Kolev, H.; Van Breugel, K.

    2011-01-01

    This study presents the results on the investigation of the corrosion behavior of carbon steel in model alkaline medium in the presence of very low concentration of polymeric nanoaggregates [0.0024 wt % polyethylene oxide (PEO)113-b-PS70 micelles]. The steel electrodes were investigated in chloride

  14. The influence of molybdenum on stress corrosion in Ultra Low Carbon Steels with copper addition

    Directory of Open Access Journals (Sweden)

    M. Mazur

    2010-07-01

    Full Text Available The influence of molybdenum content on the process of stress corrosion of ultra-low carbon structural steels with the addition of copper HSLA (High Strength Low Alloy was analyzed. The study was conducted for steels after heat treatment consisting of quenching andfollowing tempering at 600°C and it was obtained microstructure of the tempered martensite laths with copper precipitates and the phaseLaves Fe2Mo type. It was found strong influence of Laves phase precipitate on the grain boundaries of retained austenite on rate anddevelopment of stress corrosion processes. The lowest corrosion resistance was obtained for W3 steel characterized by high contents ofmolybdenum (2.94% Mo which should be connected with the intensity precipitate processes of Fe2Mo phase. For steels W1 and W2which contents molybdenum equals 1.02% and 1.88%, respectively were obtained similar courses of corrosive cracking.

  15. Effect of chloride content of molten nitrate salt on corrosion of A516 carbon steel.

    Energy Technology Data Exchange (ETDEWEB)

    Bradshaw, Robert W.; Clift, W. Miles

    2010-11-01

    The corrosion behavior of A516 carbon steel was evaluated to determine the effect of the dissolved chloride content in molten binary Solar Salt. Corrosion tests were conducted in a molten salt consisting of a 60-40 weight ratio of NaNO{sub 3} and KNO{sub 3} at 400{sup o}C and 450{sup o}C for up to 800 hours. Chloride concentrations of 0, 0.5 and 1.0 wt.% were investigated to determine the effect on corrosion of this impurity, which can be present in comparable amounts in commercial grades of the constituent salts. Corrosion rates were determined by descaled weight losses, corrosion morphology was examined by metallographic sectioning, and the types of corrosion products were determined by x-ray diffraction. Corrosion proceeded by uniform surface scaling and no pitting or intergranular corrosion was observed. Corrosion rates increased significantly as the concentration of dissolved chloride in the molten salt increased. The adherence of surface scales, and thus their protective properties, was degraded by dissolved chloride, fostering more rapid corrosion. Magnetite was the only corrosion product formed on the carbon steel specimens, regardless of chloride content or temperature.

  16. Image analysis of corrosion pit initiation on ASTM type A240 stainless steel and ASTM type A 1008 carbon steel

    Science.gov (United States)

    Nine, H. M. Zulker

    The adversity of metallic corrosion is of growing concern to industrial engineers and scientists. Corrosion attacks metal surface and causes structural as well as direct and indirect economic losses. Multiple corrosion monitoring tools are available although those are time-consuming and costly. Due to the availability of image capturing devices in today's world, image based corrosion control technique is a unique innovation. By setting up stainless steel SS 304 and low carbon steel QD 1008 panels in distilled water, half-saturated sodium chloride and saturated sodium chloride solutions and subsequent RGB image analysis in Matlab, in this research, a simple and cost-effective corrosion measurement tool has identified and investigated. Additionally, the open circuit potential and electrochemical impedance spectroscopy results have been compared with RGB analysis to gratify the corrosion. Additionally, to understand the importance of ambiguity in crisis communication, the communication process between Union Carbide and Indian Government regarding the Bhopal incident in 1984 was analyzed.

  17. Anti-Corrosive Effect of Tridax Procumbens – Zn2+ System Controlling the Corrosion of Carbon Steel

    OpenAIRE

    Kumar, C.; Mohan, R

    2014-01-01

    The corrosion inhibition efficiency (IE) of an aqueous extract Tridax Procumbens(TP) in controlling the corrosion of carbon steel aqueous medium containing 60 ppm of chloride ions in absence and presence of Zn2+ has been studied by weight loss method. The formulation consisting of 1 ml of Tridax Procumbens extract and 150 ppm of Zn2+ offers 96% inhibition efficiency. The synergistic effect exists between Tridax Procumbens and Zn2+ system. Polarization study shows that the Trida...

  18. Aminopyrimidine derivatives as inhibitors for corrosion of 1018 carbon steel in nitric acid solution

    Energy Technology Data Exchange (ETDEWEB)

    Abdallah, M. [Chemistry Department, Faculty of Science, Benha University, Benha (Egypt)]. E-mail: metwally552@hotmail.com; Helal, E.A. [Corrosion Department, Badr El-Din Petroleum company (Egypt); Fouda, A.S. [Chemistry Department, Faculty of Science, Mansoura University, Mansoura 35516 (Egypt)]. E-mail: asfouda@yahoo.com

    2006-07-15

    The effect of some aminopyrimidine derivatives on the corrosion of 1018 carbon steel in 0.05 M HNO{sub 3} solution was studied using weight loss and polarization techniques. The percentage inhibition efficiency was found to increase with increasing concentration of inhibitor and with decreasing temperature. The addition of KI to aminopyrimidine derivatives enhanced the inhibition efficiency due to synergistic effect. The inhibitors are adsorbed on the steel surface according to Temkin isotherm. Some thermodynamic functions were computed and discussed. It was found that the aminopyrimidine derivatives provide a good protection to steel against pitting corrosion in chloride containing solutions.

  19. 76 FR 4291 - Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Partial Rescission of...

    Science.gov (United States)

    2011-01-25

    ... International Trade Administration Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea... administrative review of the countervailing duty order on corrosion- resistant carbon steel flat products from... ] requests for administrative review and partial revocation of the countervailing duty order on...

  20. 77 FR 25141 - Corrosion-Resistant Carbon Steel Flat Products From Germany and South Korea: Extension of Time...

    Science.gov (United States)

    2012-04-27

    ... International Trade Administration Corrosion-Resistant Carbon Steel Flat Products From Germany and South Korea... of the antidumping duty (AD) orders on corrosion-resistant carbon steel flat products (CORE) from... Countervailing Duty Operations, Office 3, regarding ``Sunset Reviews of the Antidumping Duty Orders on...

  1. Corrosion by concentrated sulfuric acid in carbon steel pipes and tanks: state of the art

    Energy Technology Data Exchange (ETDEWEB)

    Panossian, Zehbour; Almeida, Neusvaldo Lira de; Sousa, Raquel Maria Ferreira de [Instituto de Pesquisas Tecnologicas (IPT), Sao Paulo, SP (Brazil); Pimenta, Gutemberg de Souza [PETROBRAS S.A., Rio de Janeiro, RJ (Brazil). Centro de Pesquisas e Desenvolvimento (CENPES); Marques, Leandro Bordalo Schmidt [PETROBRAS Engenharia, Rio de Janeiro, RJ (Brazil)

    2009-07-01

    PETROBRAS, allied to the policy of reduction of emission of pollutants, has been adjusting the processes of the new refineries to obtain products with lower sulfur content. Thus, the sulfur dioxide, extracted from the process gases of a new refinery to be built in the Northeast, will be used to produce sulfuric acid with concentration between (94-96) %. This acid will be stored in carbon steel tanks and transported through a buried 8-km carbon steel pipe from the refinery to a pier, where it will be loaded onto ships and sent to the consumer markets. Therefore, the corrosion resistance of carbon steel by concentrated acid will become a great concern for the mentioned storage and transportation. When the carbon steel comes into contact with concentrated sulfuric acid, there is an immediate acid attack with the formation of hydrogen gas and ferrous ions which, in turn, forms a protective layer of FeSO{sub 4} on the metallic surface. The durability of the tanks and pipes made of carbon steel will depend on the preservation of this protective layer. This work presents a review of the carbon steel corrosion in concentrated sulfuric acid and discusses the preventive methods against this corrosion, including anodic protection. (author)

  2. Causes and prevention of corrosion in carbon steel natural gas coolers

    Energy Technology Data Exchange (ETDEWEB)

    Kotwica, D.J.; Minevski, L. [BetzDearborn, The Woodlands, TX (United States)

    1998-12-31

    Two case histories in which high pressure natural gas coolers had failed due to the presence of carbon dioxide are reviewed. CO{sub 2} along with CO and H{sub 2}S are acid gases usually present in natural gas feeds. Carbonic acid can form in aqueous condensate, lowering the pH and locally corroding mild steel tube metal. Stress corrosion cracking (SCC) can occur in tubing containing residual tensile stresses from welding or manufacturing. Bicarbonates and carbonates concentrated in condensate from CO{sub 2} and CO present in natural gas are required to produce SCC. Cathodic depolarizers such as oxygen in conjunction with the presence of carbonic acid will increase the corrosion rate of mild steel. Oxygen also increases the susceptibility of mild steel to carbonate SCC.

  3. When can Electrochemical Techniques give Reliable Corrosion Rates on Carbon Steel in Sulfide Media?

    DEFF Research Database (Denmark)

    Hilbert, Lisbeth Rischel; Hemmingsen, Tor; Nielsen, Lars Vendelbo

    2005-01-01

    Effects of film formation on carbon steel in hydrogen sulfide media may corrupt corrosion rate monitoring by electrochemical techniques. Electrochemical data from hydrogen sulfide solutions, biological sulfide media and natural sulfide containing geothermal water have been collected and the process...... corrosion rates, but this effect may not be detected if rates are already overestimated. It is concluded that electrochemical techniques can be used for corrosion rate monitoring in som hydrogen sulfide media, but care must be taken when choosing the scan rates, and it is important to realize when direct...... in combination with ferrous sulfide corrosion products cover the steel surface. Corrosion rates can be overestimated by a factor of 10 to 100 with electrochemical techniques - both by linear polarization resistance (LPR) and electrochemical impedance spectroscopy (EIS). Oxygen entering the system accelerates...

  4. Reliability of Electrochemical Techniques for Determining Corrosion Rates on Carbon Steel in Sulfide Media

    DEFF Research Database (Denmark)

    Hilbert, Lisbeth Rischel; Hemmingsen, T.; Nielsen, Lars Vendelbo

    2007-01-01

    Effects of film formation on carbon steel in hydrogen sulfide (H2S) media may corrupt corrosion rate monitoring by electrochemical techniques. Electrochemical data from H2S solutions, biological sulfide media, and natural sulfide containing geothermal water have been collected, and the process...... if the biofilm in combination with ferrous sulfide corrosion products cover the steel surface. Corrosion rates can be overestimated by a factor of 10 to 100 with electrochemical techniques - both by linear polarization resistance (LPR) and electrochemicel impedance spectroscopy (EIS). Oxygen entering the system...... accelerates corrosion rates, but this effect may not be detected if rates are already overestimated. It is concluded that electrochemical techniques can be used for corrosion reate monitoring in some H2S media, but care must be taken in the choice of scan ratre; it is important to realize when direct...

  5. Enhanced wear and corrosion resistance of plasma electrolytic carburized layer on T8 carbon steel

    Energy Technology Data Exchange (ETDEWEB)

    Wu, Jie; Wang, Bin; Zhang, Yifan; Liu, Run [Key Laboratory for Beam Technology and Materials Modification of Ministry of Education, College of Nuclear Science and Technology, Beijing Normal University, Beijing 100875 (China); Beijing Radiation Center, Beijing 100875 (China); Xia, Yuan; Li, Guang [Institute of Mechanics, Chinese Academy of Sciences, Beijing 100190 (China); Xue, Wenbin, E-mail: xuewb@bnu.edu.cn [Key Laboratory for Beam Technology and Materials Modification of Ministry of Education, College of Nuclear Science and Technology, Beijing Normal University, Beijing 100875 (China); Beijing Radiation Center, Beijing 100875 (China)

    2016-03-01

    A hardening layer of 70 μm on T8 carbon steel was fabricated by plasma electrolytic carburizing (PEC) in glycerol solution at 380 V with 3 min treatment. The discharge process was characterized using optical emission spectroscopy (OES), and the electron temperature in plasma envelope was determined. Meanwhile, diffusion coefficient of carbon was calculated on the basis of carbon concentration profile. The tribological property of carburized steel under dry sliding against ZrO{sub 2} ball was measured by a ball-disc friction and wear tester. The corrosion behaviors were evaluated by potentiodynamic polarization and electrochemical impedance spectroscopy (EIS). It was found that the carburized layer mainly contained α-Fe and Fe{sub 3}C phases with maximum hardness of 620 HV. The PEC treatment significantly decreased the friction coefficient from 0.4 to 0.1. The wear rate of PEC treated steel was about 5.86 × 10{sup −6} mm{sup 3}/N·m, which was less than 1/4 of T8 steel substrate. After PEC treatment, the wear and corrosion resistance of T8 steel were improved. Particularly, the pitting corrosion of steel substrate was obviously suppressed. - Highlights: • Electron temperature in plasma electrolytic carburizing process is determined. • Diffusion coefficient of carbon in PEC is higher than conventional carburizing. • Wear and corrosion resistance of T8 steel are both improved after PEC treatment. • Pitting corrosion of steel substrate is obviously suppressed by PEC treatment.

  6. HYDROTHERMALLY SELF-ADVANCING HYBRID COATINGS FOR MITIGATING CORROSION OF CARBON STEEL.

    Energy Technology Data Exchange (ETDEWEB)

    SUGAMA, T.

    2006-11-22

    Hydrothermally self-advancing hybrid coatings were prepared by blending two starting materials, water-borne styrene acrylic latex (SAL) as the matrix and calcium aluminate cement (CAC) as the hydraulic filler, and then their usefulness was evaluated as the room temperature curable anti-corrosion coatings for carbon steel in CO{sub 2}-laden geothermal environments at 250 C. The following two major factors supported the self-improving mechanisms of the coating during its exposure in an autoclave: First was the formation of a high temperature stable polymer structure of Ca-complexed carboxylate groups containing SAL (Ca-CCG-SAL) due to hydrothermal reactions between SAL and CAC; second was the growth with continuing exposure time of crystalline calcite and boehmite phases coexisting with Ca-CCG-SAL. These two factors promoted the conversion of the porous microstructure in the non-autoclaved coating into a densified one after 7 days exposure. The densified microstructure not only considerably reduced the conductivity of corrosive ionic electrolytes through the coatings' layers, but also contributed to the excellent adherence of the coating to underlying steel' s surface that, in turn, retarded the cathodic oxygen reduction reaction at the corrosion site of steel. Such characteristics including the minimum uptake of corrosive electrolytes by the coating and the retardation of the cathodic corrosion reaction played an important role in inhibiting the corrosion of carbon steel in geothermal environments.

  7. Corrosion of carbon steel by bacteria from North Sea offshore seawater injection systems: laboratory investigation.

    Science.gov (United States)

    Stipanicev, Marko; Turcu, Florin; Esnault, Loïc; Rosas, Omar; Basseguy, Régine; Sztyler, Magdalena; Beech, Iwona B

    2014-06-01

    Influence of sulfidogenic bacteria, from a North Sea seawater injection system, on the corrosion of S235JR carbon steel was studied in a flow bioreactor; operating anaerobically for 100days with either inoculated or filtrated seawater. Deposits formed on steel placed in reactors contained magnesium and calcium minerals plus iron sulfide. The dominant biofilm-forming organism was an anaerobic bacterium, genus Caminicella, known to produce hydrogen sulfide and carbon dioxide. Open Circuit Potentials (OCP) of steel in the reactors was, for nearly the entire test duration, in the range -800corrosion rate, expressed as 1/(Rp/Ω), was lower in the inoculated seawater though they varied significantly on both reactors. Initial and final corrosion rates were virtually identical, namely initial 1/(Rp/Ω)=2×10(-6)±5×10(-7) and final 1/(Rp/Ω)=1.1×10(-5)±2.5×10(-6). Measured data, including electrochemical noise transients and statistical parameters (0.0545), suggested pitting on steel samples within the inoculated environment. However, the actual degree of corrosion could neither be directly correlated with the electrochemical data and nor with the steel corrosion in the filtrated seawater environment. Further laboratory tests are thought to clarify the noticed apparent discrepancies.

  8. Can Thermally Sprayed Aluminum (TSA) Mitigate Corrosion of Carbon Steel in Carbon Capture and Storage (CCS) Environments?

    Science.gov (United States)

    Paul, S.; Syrek-Gerstenkorn, B.

    2017-01-01

    Transport of CO2 for carbon capture and storage (CCS) uses low-cost carbon steel pipelines owing to their negligible corrosion rates in dry CO2. However, in the presence of liquid water, CO2 forms corrosive carbonic acid. In order to mitigate wet CO2 corrosion, use of expensive corrosion-resistant alloys is recommended; however, the increased cost makes such selection economically unfeasible; hence, new corrosion mitigation methods are sought. One such method is the use of thermally sprayed aluminum (TSA), which has been used to mitigate corrosion of carbon steel in seawater, but there are concerns regarding its suitability in CO2-containing solutions. A 30-day test was carried out during which carbon steel specimens arc-sprayed with aluminum were immersed in deionized water at ambient temperature bubbled with 0.1 MPa CO2. The acidity (pH) and potential were continuously monitored, and the amount of dissolved Al3+ ions was measured after completion of the test. Some dissolution of TSA occurred in the test solution leading to nominal loss in coating thickness. Potential measurements revealed that polarity reversal occurs during the initial stages of exposure which could lead to preferential dissolution of carbon steel in the case of coating damage. Thus, one needs to be careful while using TSA in CCS environments.

  9. The anaerobic corrosion of carbon steel in alkaline media – Phase 2 results

    Directory of Open Access Journals (Sweden)

    Fennell P.A.H.

    2013-07-01

    Full Text Available In the Belgian Supercontainer concept a carbon steel overpack will surround high-level waste and spent fuel containers and be encased in a cementitious buffer material. A programme of research was carried out to investigate and measure the rate of anaerobic corrosion of carbon steel in an artificial alkaline porewater that simulates the aqueous phase in the cementitious buffer material. The corrosion rates were measured by monitoring hydrogen evolution using a manometric gas cell technique and by applying electrochemical methods. Phase 2 of the programme has repeated and extended previous Phase 1 measurements of the effects of radiation, temperature and chloride concentration of the anaerobic corrosion rate. This paper provides an update on the results from Phase 2 of the programme. The results confirm previous conclusions that the long-term corrosion rate of carbon steel in alkaline simulated porewater is determined by the formation of a thin barrier layer and a thicker outer layer composed of magnetite. Anaerobic corrosion of steel in cement requires an external supply of water.

  10. ELECTROCHEMICAL STUDIES ON THE CORROSION OF CARBON STEEL IN OXALIC ACID CLEANING SOLUTIONS

    Energy Technology Data Exchange (ETDEWEB)

    Wiersma, B; John Mickalonis, J

    2007-10-08

    The Savannah River Site (SRS) will disperse or dissolve precipitated metal oxides as part of radioactive waste tank closure operations. Previously SRS has utilized oxalic acid to accomplish this task. Since the waste tanks are constructed of carbon steel, a significant amount of corrosion may occur. Although the total amount of corrosion may be insignificant for a short contact time, a significant amount of hydrogen may be generated due to the corrosion reaction. Linear polarization resistance and anodic/cathodic polarization tests were performed to investigate the corrosion behavior during the process. The effect of process variables such as temperature, agitation, aeration, sample orientation, light as well as surface finish on the corrosion behavior were evaluated. The results of the tests provided insight into the corrosion mechanism for the iron-oxalic acid system.

  11. Corrosion Performance of Carbon Steel in Simulated Pore Solution in the Presence of Micelles

    OpenAIRE

    Hu, J; Koleva, D. A.; Wit, J.H.W. de; Kolev, H.; Breugel, K. van

    2011-01-01

    This study presents the results on the investigation of the corrosion behavior of carbon steel in model alkaline medium in the presence of very low concentration of polymeric nanoaggregates [0.0024 wt % polyethylene oxide (PEO)113-b-PS70 micelles]. The steel electrodes were investigated in chloride free and chloride-containing cement extracts. The electrochemical measurements (electrochemical impedance spectroscopy and potentiodynamic polarization) indicate that the presence of micelles alter...

  12. Cumalative Distribution Functions for the Relative Humidity Thresholds for the Onset of Carbon Steel Corrosion

    Energy Technology Data Exchange (ETDEWEB)

    K.G. Mon

    1998-05-13

    The purpose of this calculation is to process the cumulative distribution functions (CDFs) characterizing the relative humidity (RH) thresholds for the onset of carbon steel corrosion provided by expert elicitation and minimize the set of values to 200 points for use in WAPDEG.

  13. CO{sub 2} corrosion resistance of carbon steel in relation with microstructure changes

    Energy Technology Data Exchange (ETDEWEB)

    Ochoa, Nathalie, E-mail: nochoa@usb.ve [Departamento de Ciencia de los Materiales, Universidad Simón Bolívar, Aptdo., 89000, Caracas (Venezuela, Bolivarian Republic of); Vega, Carlos [Departamento de Ciencia de los Materiales, Universidad Simón Bolívar, Aptdo., 89000, Caracas (Venezuela, Bolivarian Republic of); Pébère, Nadine; Lacaze, Jacques [Université de Toulouse, CIRIMAT, UPS/INPT/CNRS, ENSIACET, 4 Allée Emile Monso, CS 44362, 31030 Toulouse Cedex 4 (France); Brito, Joaquín L. [Laboratorio de Físico-química de Superficies, Centro de Química, Instituto Venezolano de Investigaciones Cientificas (IVIC), Carretera Panamericana, Km 11, Altos de Pipe, Estado Miranda (Venezuela, Bolivarian Republic of)

    2015-04-15

    The microstructural effects on the corrosion resistance of an API 5L X42 carbon steel in 0.5 M NaCl solution saturated with CO{sub 2} was investigated. Four microstructures were considered: banded (B), normalized (N), quenched and tempered (Q&T), and annealed (A). Electrochemical measurements (polarization curves and electrochemical impedance spectroscopy) were coupled with surface analyses (scanning electron microscope (SEM) and X-ray photoelectron spectroscopy (XPS)) to characterize the formation of the corrosion product layers. Electrochemical results revealed that corrosion resistance increased in the following order: B < N < Q&T < A. From the polarization curves it was shown that specifically, cathodic current densities were affected by microstructural changes. SEM images indicated that ferrite dissolved earlier than cementite and a thin layer of corrosion products was deposited on the steel surface. XPS analyses revealed that this layer was composed of a mixture of iron carbonate and non-dissolved cementite. It was also found that the quantity of FeCO{sub 3} content on the steel surface was greater for Q&T and A microstructures. These results, in agreement with the electrochemical data, indicate that the deposition mechanism of iron carbonate is closely related to the morphology of the non-dissolved cementite, determining the protective properties of the corrosion product layers. - Highlights: • The effect of change in microstructure on CO{sub 2} corrosion resistance was evaluated. • An API 5LX 42 carbon steel was immersed in a 0.5 M NaCl solution saturated with CO{sub 2}. • Banded, normalized, quenched-tempered and annealed microstructures were considered. • Electrochemical measurements were coupled with surface analysis. • Morphology and distribution of undissolved Fe{sub 3}C control corrosion kinetics.

  14. Anodic Oxidation of Carbon Steel at High Current Densities and Investigation of Its Corrosion Behavior

    Science.gov (United States)

    Fattah-Alhosseini, Arash; Khan, Hamid Yazdani

    2017-02-01

    This work aims at studying the influence of high current densities on the anodization of carbon steel. Anodic protective coatings were prepared on carbon steel at current densities of 100, 125, and 150 A/dm2 followed by a final heat treatment. Coatings microstructures and morphologies were analyzed using X-ray diffraction (XRD) and scanning electron microscope (SEM). The corrosion resistance of the uncoated carbon steel substrate and the anodic coatings were evaluated in 3.5 wt pct NaCl solution through electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization measurements. The results showed that the anodic oxide coatings which were prepared at higher current densities had thicker coatings as a result of a higher anodic forming voltage. Therefore, the anodized coatings showed better anti-corrosion properties compared to those obtained at lower current densities and the base metal.

  15. Carbon steel corrosion in the low-pressure turbine exhaust environment

    Energy Technology Data Exchange (ETDEWEB)

    Howell, Andrew G. [Xcel Energy, Golden, CO (United States)

    2010-11-15

    Corrosion of carbon steel on the steam side of condensers has long been observed by power plant operators, but the mechanism has not been well understood. Characteristics of the corrosion are areas of bare metal resulting from intergranular attack intermixed with black or red iron oxide, condensing high-purity steam with high local velocities, the lowest temperature in the steam cycle, and relative constancy over time in the macroscopic corrosion pattern. Effective mitigation would reduce iron transport into the steam cycle from the condenser, and might also reduce the likelihood of through-wall leaks in the cooling tubes of air-cooled condensers. (orig.)

  16. Corrosion inhibition efficiency of linear alkyl benzene derivatives for carbon steel pipelines in 1M HCl

    Directory of Open Access Journals (Sweden)

    A.M. Al-Sabagh

    2011-06-01

    Full Text Available Linear alkyl benzene sulfonic acid (L and three of its ester derivatives (L1, L2, L3 were prepared, followed by quaternization of these esters (L1Q, L2Q, L3Q. The corrosion inhibition effect on carbon steel in 1 M HCl was studied using weight loss and potentiodynamic polarization measurements. The adsorption of the inhibitors on carbon steel surface obeyed the Langmuir’s adsorption isotherm. The associated activation energy of corrosion and other thermodynamic parameters such as enthalpy (ΔH∗, entropy (ΔS∗ of activation, adsorption–desorption equilibrium constant (Kads, standard free energy of adsorption (ΔGoads, heat (ΔHoads, and entropy of adsorption (ΔSoads were calculated to elaborate the corrosion inhibition mechanism.

  17. Green corrosion inhibitors for carbon steel by green leafy vegetables extracts in 1 M HCl

    Directory of Open Access Journals (Sweden)

    Ghadah M. Al-Senani

    2015-12-01

    Full Text Available The effect of some Green Leafy Vegetables (GLV extracts namely Lactuca sativa (Lactuca, Eruca Sativa (Arugula, Petroselinum crispum (Parsley, and Anethum Graveolens (Dill were investigated on inhibition of corrosion carbon steel in 1 M HCl solution using gravimetric (weight loss method. The inhibition efficiency has increased as concentration of the extract increased. The inhibition efficiency has decreased as the temperature increased. The results obtained showed that GLV extracts inhibited the corrosion process by a physical adsorption mechanism that followed the Langmuir, Freundlich, and Temkin adsorption isotherm models. The adsorption thermodynamic parameters that were calculated include, free energy of adsorption (∆G°ads, activation energy (Ea, enthalpy of adsorption (ΔH°ads, and entropy of adsorption (ΔS°ads are proposed for the corrosion of carbon steel in 1 M HCl in the absence and presence of GLV extract.

  18. Evolution of Initial Atmospheric Corrosion of Carbon Steel in an Industrial Atmosphere

    Science.gov (United States)

    Pan, Chen; Han, Wei; Wang, Zhenyao; Wang, Chuan; Yu, Guocai

    2016-12-01

    The evolution of initial corrosion of carbon steel exposed to an industrial atmosphere in Shenyang, China, has been investigated by gravimetric, XRD, SEM/EDS and electrochemical techniques. The kinetics of the corrosion process including the acceleration and deceleration processes followed the empirical equation D = At n . The rust formed on the steel surface was bi-layered, comprised of an inner and outer layer. The outer layer was formed within the first 245 days and had lower iron content compared to the inner layer. However, the outer layer disappeared after 307 days of exposure, which is considered to be associated with the depletion of Fe3O4. The evolution of the rust layer formed on the carbon steel has also been discussed.

  19. Effect of Carbon Steel Composition and Microstructure on CO2 Corrosion

    Science.gov (United States)

    Akeer, Emad S.

    The environmental conditions encountered in oil and gas wells and pipelines can cause severe localized corrosion to mild steel. The utility of carbon steel in oil and gas pipelines depends on formation of protective corrosion product layers. However, the microstructure and chemical composition of steel are considered to be important variables that affect the ability of these layers to protect steel from corrosion. The present study investigated the effect of alloying elements and metallurgy of five different pipeline steels, with different chemical composition and microstructure, on CO2 corrosion in flowing conditions with focus on the iron carbonate layer formed and related corrosion phenomena that could lead to localized corrosion. The microstructure of tested steels was examined using optical microscopy and etching. Preliminary experiments were conducted using a glass cell, which is a very well known and widely used apparatus. Then a comparison was done with the newly developed thin channel flow cell (TCFC) to validate whether the TCFC can be used instead of glass cell in this study, which required very high velocity and wall shear stresses. It was found that there are no significant effects of alloying elements and steel microstructure on corrosion rate in experiments done at pH 4.0 at 25°C and 80°C. Further experiments were then conducted in the TCFC to study the effect of alloying elements and microstructure under conditions where a protective FeCO3 4 corrosion product layer forms, using very high liquid flow rates. For each of the studied steels, an FeCO3 corrosion product layer was formed within two days of exposure at low wall shear stress at 80°C, pH 6.6, and partial pressure of CO2 of 1.5 bar (1.5 bar pCO 2). For all tested steels, the FeCO3 layer reduced the general corrosion rate to less than 1.0 mm/y. These "pre-formed" FeCO3 layers were then exposed to high liquid flow velocity and wall shear stress (535 Pa) for 3 days. This caused partial loss of

  20. Microbial Methane Production Associated with Carbon Steel Corrosion in a Nigerian Oil Field.

    Science.gov (United States)

    Mand, Jaspreet; Park, Hyung S; Okoro, Chuma; Lomans, Bart P; Smith, Seun; Chiejina, Leo; Voordouw, Gerrit

    2015-01-01

    Microbially influenced corrosion (MIC) in oil field pipeline systems can be attributed to many different types of hydrogenotrophic microorganisms including sulfate reducers, methanogens and acetogens. Samples from a low temperature oil reservoir in Nigeria were analyzed using DNA pyrotag sequencing. The microbial community compositions of these samples revealed an abundance of anaerobic methanogenic archaea. Activity of methanogens was demonstrated by incubating samples anaerobically in a basal salts medium, in the presence of carbon steel and carbon dioxide. Methane formation was measured in all enrichments and correlated with metal weight loss. Methanogens were prominently represented in pipeline solids samples, scraped from the inside of a pipeline, comprising over 85% of all pyrosequencing reads. Methane production was only witnessed when carbon steel beads were added to these pipeline solids samples, indicating that no methane was formed as a result of degradation of the oil organics present in these samples. These results were compared to those obtained for samples taken from a low temperature oil field in Canada, which had been incubated with oil, either in the presence or in the absence of carbon steel. Again, methanogens present in these samples catalyzed methane production only when carbon steel was present. Moreover, acetate production was also found in these enrichments only in the presence of carbon steel. From these studies it appears that carbon steel, not oil organics, was the predominant electron donor for acetate production and methane formation in these low temperature oil fields, indicating that the methanogens and acetogens found may contribute significantly to MIC.

  1. Microbial methane production associated with carbon steel corrosion in a Nigerian oil field

    Directory of Open Access Journals (Sweden)

    Jaspreet eMand

    2016-01-01

    Full Text Available Microbially influenced corrosion (MIC in oil field pipeline systems can be attributed to many different types of hydrogenotrophic microorganisms including sulfate reducers, methanogens and acetogens. Samples from a low temperature oil reservoir in Nigeria were analyzed using DNA pyrotag sequencing. The microbial community compositions of these samples revealed an abundance of anaerobic methanogenic archaea. Activity of methanogens was demonstrated by incubating samples anaerobically in a basal salts medium, in the presence of carbon steel and carbon dioxide. Methane formation was measured in all enrichments and correlated with metal weight loss. Methanogens were prominently represented in pipeline solids samples, scraped from the inside of a pipeline, comprising over 85% of all pyrosequencing reads. Methane production was only witnessed when carbon steel beads were added to these pipeline solids samples, indicating that no methane was formed as a result of degradation of the oil organics present in these samples. These results were compared to those obtained for samples taken from a low temperature oil field in Canada, which had been incubated with oil, either in the presence or in the absence of carbon steel. Again, methanogens present in these samples catalyzed methane production only when carbon steel was present. Moreover, acetate production was also found in these enrichments only in the presence of carbon steel. From these studies it appears that carbon steel, not oil organics, was the predominant electron donor for acetate production and methane formation in these low temperature oil fields, indicating that the methanogens and acetogens found may contribute significantly to MIC.

  2. A facile electrodeposition process to fabricate corrosion-resistant superhydrophobic surface on carbon steel

    Energy Technology Data Exchange (ETDEWEB)

    Fan, Yi [State Key Lab of Oil and Gas Reservoir Geology and Exploitation (Southwest Petroleum University), Rd. 8, Xindu District, Chengdu City, Sichuan Province 610500 (China); School of Chemistry and Chemical Engineering, Southwest Petroleum University, Chengdu City, Sichuan Province 610500 (China); He, Yi, E-mail: chemheyi@swpu.edu.cn [State Key Lab of Oil and Gas Reservoir Geology and Exploitation (Southwest Petroleum University), Rd. 8, Xindu District, Chengdu City, Sichuan Province 610500 (China); School of Chemistry and Chemical Engineering, Southwest Petroleum University, Chengdu City, Sichuan Province 610500 (China); Luo, Pingya, E-mail: luopy@swpu.edu.cn [State Key Lab of Oil and Gas Reservoir Geology and Exploitation (Southwest Petroleum University), Rd. 8, Xindu District, Chengdu City, Sichuan Province 610500 (China); Chen, Xi; Liu, Bo [School of Chemistry and Chemical Engineering, Southwest Petroleum University, Chengdu City, Sichuan Province 610500 (China)

    2016-04-15

    Graphical abstract: - Highlights: • A facile fabrication of superhydrophobic film was obtained on carbon steel. • Composition of superhydrophobic film is iron palmitate. • The film exhibits excellent chemical stability and good self-cleaning effect. • Corrosion of C45 steel is significantly inhibited with superhydrophobic surface. - Abstract: Superhydrophobic Fe film with hierarchical micro/nano papillae structures is prepared on C45 steel surface by one-step electrochemical method. The superhydrophobic surface was measured with a water contact angle of 160.5 ± 0.5° and a sliding angle of 2 ± 0.5°. The morphology of the fabricated surface film was characterized by field emission scanning electron microscopy (FE-SEM), and the surface structure seems like accumulated hierarchical micro-nano scaled particles. Furthermore, according to the results of Fourier transform infrared spectra (FT-IR) and X-ray photoelectron spectroscopy (XPS), the chemical composition of surface film was iron complex with organic acid. Besides, the electrochemical measurements showed that the superhydrophobic surface improved the corrosion resistance of carbon steel in 3.5 wt.% NaCl solution significantly. The superhydrophobic layer can perform as a barrier and provide a stable air–liquid interface which inhibit penetration of corrosive medium. In addition, the as-prepared steel exhibited an excellent self-cleaning ability that was not favor to the accumulation of contaminants.

  3. Electrochemical Impedance and Modelling Studies of the Corrosion of Three Commercial Stainless Steels in Molten Carbonate

    Directory of Open Access Journals (Sweden)

    C. S. Ni

    2014-01-01

    Full Text Available The corrosion induced by molten carbonates on the metallic structure materials is a problem constraining the life span of molten carbonate fuel cell (MCFC at elevated temperatures. The reaction between the outgrowing oxide scale and lithium carbonate in the electrolyte is generally a slow process and very important to the passivation behaviour of the underlying steel. The corrosion behaviour of three commercial alloys (P92, SS304, and SS310 with different Cr contents in molten (0.62Li, 0.38K2CO3 at 650°C was monitored by electrochemical impedance spectroscopy (EIS for 120 hours to investigate the lithiation process. With SEM images and extensive XRD analysis of the oxides, equivalent circuits were proposed to interpret the impedance data and explain the corrosion behaviour of the three alloys at different stage with respect to lithiation process.

  4. Inhibition effect of phosphorus-based chemicals on corrosion of carbon steel in secondary-treated municipal wastewater.

    Science.gov (United States)

    Shen, Zhanhui; Ren, Hongqiang; Xu, Ke; Geng, Jinju; Ding, Lili

    2013-01-01

    Secondary-treated municipal wastewater (MWW) could supply a viable alternative water resource for cooling water systems. Inorganic salts in the concentrated cooling water pose a great challenge to corrosion control chemicals. In this study, the inhibition effect of 1-hydroxy ethylidene-1,1-diphosphonic acid (HEDP), trimethylene phosphonic acid (ATMP) and 2-phosphonobutane-1,2,4-tricarboxylic acid (PBTCA) on corrosion of carbon steel in secondary-treated MWW was investigated by the means of potentiodynamic polarization and electrochemical impedance spectroscopy. The inhibition effect increased with increasing concentration of inhibitors. The corrosion rates of carbon steel were 1.5, 0.8, 0.2 and 0.5 mm a(-1) for blank, HEDP, ATMP and PBTCA samples at 50 mg L(-1), respectively. The phosphorus-based chemicals could adsorb onto the surface of the carbon steel electrode, form a coat of protective film and then protect the carbon steel from corrosion in the test solution.

  5. 76 FR 20954 - Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Extension of Time...

    Science.gov (United States)

    2011-04-14

    ... From the Federal Register Online via the Government Publishing Office DEPARTMENT OF COMMERCE International Trade Administration Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea..., the Department published in the Federal Register the countervailing duty order on...

  6. 77 FR 67395 - Corrosion-Resistant Carbon Steel Flat Products From Germany and Korea; Revised Schedule for the...

    Science.gov (United States)

    2012-11-09

    ... From the Federal Register Online via the Government Publishing Office INTERNATIONAL TRADE COMMISSION Corrosion-Resistant Carbon Steel Flat Products From Germany and Korea; Revised Schedule for the Subject Reviews AGENCY: United States International Trade Commission. ACTION: Notice. DATES:...

  7. 77 FR 16810 - Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Extension of Time...

    Science.gov (United States)

    2012-03-22

    ... From the Federal Register Online via the Government Publishing Office DEPARTMENT OF COMMERCE International Trade Administration Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea..., the Department published in the Federal Register the countervailing duty order on...

  8. 75 FR 18153 - Corrosion-Resistant Carbon Steel Flat Products from the Republic of Korea: Extension of Time...

    Science.gov (United States)

    2010-04-09

    ... From the Federal Register Online via the Government Publishing Office DEPARTMENT OF COMMERCE International Trade Administration Corrosion-Resistant Carbon Steel Flat Products from the Republic of Korea..., the Department published in the Federal Register the countervailing duty order on...

  9. Inhibition of carbon steel corrosion in 1 M HCl medium by potassium thiocyanate

    Directory of Open Access Journals (Sweden)

    A. Anejjar

    2014-04-01

    Full Text Available The effect of potassium thiocyanate (KSCN on the corrosion of carbon steel (C-steel in 1 M HCl has been investigated in relation to the concentration of the inhibitor by polarization curves, electrochemical impedance spectroscopy and weight loss measurement. The results obtained revealed that this compound is a good mixed type inhibitor with predominant cathodic effectiveness. The effect of temperature on the corrosion behavior with the addition of optimal concentration of KSCN was studied in the temperature range 298–328 K. The value of inhibition efficiency decreases slightly with the increase in temperature. Changes in impedance parameters (charge transfer resistance, Rct, and double layer capacitance, Cdl were indicative of adsorption of KSCN on the metal surface, leading to the formation of a protective film. Adsorption of KSCN on the C-steel surface was found to obey the Langmuir adsorption isotherm. Some thermodynamic functions of dissolution and adsorption processes were also determined and discussed.

  10. Influence of incubation temperature on biofilm formation and corrosion of carbon steel by Serratia marcescens

    Science.gov (United States)

    Harimawan, Ardiyan; Devianto, Hary; Kurniawan, Ignatius Chandra; Utomo, Josephine Christine

    2017-01-01

    Microbial induced corrosion (MIC) or biocorrosion is one type of corrosion, directly or indirectly influenced by microbial activities, by forming biofilm and adhering on the metal surface. When forming biofilm, the microorganisms can produce extracellular products which influence the cathodic and anodic reactions on metal surfaces. This will result in electrochemical changes in the interface between the biofilm and the metal surface, leading to corrosion and deterioration of the metal. MIC might be caused by various types of microorganism which leads to different corrosion mechanism and reaction kinetics. Furthermore, this process will also be influenced by various environmental conditions, such as pH and temperature. This research is aimed to determine the effect of incubation temperature on corrosion of carbon steel caused by Serratia marcescens in a mixture solution of synthetic seawater with Luria Bertani medium with a ratio of 4:1. The incubation was performed for 19 days with incubation temperature of 30, 37, and 50°C. The analyses of biofilm were conducted by total plate count (TPC), scanning electron microscopy (SEM) and Fourier transform infrared spectroscopy (FTIR). Biofilm was found to be evenly growth on the surface and increasing with increasing incubation temperature. It consists of functional group of alcohol, alkane, amine, nitro, sulfate, carboxylic acid, and polysulfide. The analyses of the corrosion were conducted by gravimetric and X-ray diffraction (XRD). Higher incubation temperature was found to increase the corrosion rate. However, the corrosion products were not detected by XRD analysis.

  11. Corrosion Inhibition of the Galvanic Couple Copper-Carbon Steel in Reverse Osmosis Water

    Directory of Open Access Journals (Sweden)

    Irene Carrillo

    2011-01-01

    Full Text Available The purpose of this paper is to evaluate the electrochemical behaviour of corrosion inhibition of the copper-carbon steel galvanic couple (Cu-CS, exposed to reverse osmosis water (RO used for rinsing of heat exchangers for heavy duty machinery, during manufacture. Molybdate and nitrite salts were utilized to evaluate the inhibition behaviour under galvanic couple conditions. Cu-CS couple was used as working electrodes to measure open circuit potential (OCP, potentiodynamic polarization (PP, and electrochemical impedance spectroscopy (EIS. The surface conditions were characterized by scanning electron microscopy (SEM and electron dispersive X-ray spectroscopy (EDS. The most effective concentration ratio between molybdate and nitrite corrosion inhibitors was determined. The morphological study indicated molybdate deposition on the anodic sites of the galvanic couple. The design of molybdate-based corrosion inhibitor developed in the present work should be applied to control galvanic corrosion of the Cu-CS couple during cleaning in the manufacture of heat exchangers.

  12. Corrosion Inhibition of Carbon Steel In Sulfuric Acid by Sodium Caprylate

    Directory of Open Access Journals (Sweden)

    Saad Ghareba

    2016-01-01

    Full Text Available The interaction of a sodium salt of octanoic acid, sodium caprylate (SC, with a carbon steel (CS surface was investigated, using range of experimental techniques. It was shown that SC acts as a good CS general corrosion inhibitor, yielding a maximum corrosion inhibition efficiency of 77%. This high inhibition efficiency is maintained even at higher temperatures. It was determined that SC inhibits both partial corrosion reactions, and can thus be considered to be a mixed-type inhibitor. The adsorption of SC on the CS surface was described by the Langmuir adsorption isotherm. It was found that this process is spontaneous, irreversible and driven by the entropy gain. The CS surface morphology was studied by SEM and it was demonstrated that SC is a very effective general corrosion inhibitor of CS. This also was confirmed by contact angle measurements which showed that the CS surface became more hydrophobic when the SC was added to the solution.

  13. An Evaluation of Carbon Steel Corrosion Under Stagnant Seawater Conditions

    Science.gov (United States)

    2004-10-01

    inoculated with Pseudomonas aeruginosa, Klebsiella model, most reported cases of SRB induced corrosion pneumonia and Desulfovibrio desulphuricans. Lee...SEAWATER 247 Standard methods for the examination of water and wastewater , Zintel T P, Kostuck D A (2002) Laboratory corrosion evaluations of 13th Edition

  14. CORROSION TESTING OF CARBON STEEL IN OXALIC ACID CHEMICAL CLEANING SOLUTIONS

    Energy Technology Data Exchange (ETDEWEB)

    Wiersma, B.; Mickalonis, J.; Subramanian, K.; Ketusky, E.

    2011-10-14

    Radioactive liquid waste has been stored in underground carbon steel tanks for nearly 60 years at the Savannah River Site. The site is currently in the process of removing the waste from these tanks in order to place it into vitrified, stable state for longer term storage. The last stage in the removal sequence is a chemical cleaning step that breaks up and dissolves metal oxide solids that cannot be easily pumped out of the tank. Oxalic acid has been selected for this purpose because it is an effective chelating agent for the solids and is not as corrosive as other acids. Electrochemical and immersion studies were conducted to investigate the corrosion behavior of carbon steel in simulated chemical cleaning environments. The effects of temperature, agitation, and the presence of sludge solids in the oxalic acid on the corrosion rate and the likelihood of hydrogen evolution were determined. The testing showed that the corrosion rates decreased significantly in the presence of the sludge solids. Corrosion rates increased with agitation, however, the changes were less noticeable.

  15. Mechanism of Pitting Corrosion Prevention by Nitrite in Carbon Steel Exposed to Dilute Salt Solutions

    Energy Technology Data Exchange (ETDEWEB)

    Philip E. Zapp; John W. Van Zee

    2002-02-01

    The research has developed a broad fundamental understanding of the inhibition action of nitrite ions in preventing nitrate pitting corrosion of carbon steel tanks containing high-level radioactive waste. This fundamental understanding can be applied to specific situations during waste removal for permanent disposition and waste tank closure to ensure that the tanks are maintained safely. The results of the research provide the insight necessary to develop solutions that prevent further degradation.

  16. Seed Extract of Psidium guajava as Ecofriendly Corrosion Inhibitor for Carbon Steel in Hydrochloric Acid Medium

    Institute of Scientific and Technical Information of China (English)

    K.P.Vinod Kumar; M. Sankara Narayana Pillai; G. Rexin Thusnavis

    2011-01-01

    The anticorrosion characteristics of the seeds of Psidium guajava (P. Guajava) fruits on carbon steel in acid medium were examined with weight loss data and subsequently thermodynamic factors such as heat of adsorption of the inhibitor on the metal surface (Q), change in entropy (△S), change in free energy of the reaction (△G), corrosion rate (CR) and energy of activation for corrosion reaction of carbon steel (E) were also evaluated. Adsorption isotherm was plotted to study the adsorption of the inhibitor on the metal surface with increasing concentration of the inhibitor. The functional groups responsible for inhibition were investigated using Fourier transform infrared (FT-IR) spectra. Electrochemical parameters were evaluated through the potentiodynamic Tafel polarization and impedance spectral studies. Scanning electron microscopy (SEM) micrographs were recorded to investigate the change in surface morphology. The complete study reveals the efficiency of seed extract of P. Guajava as a safe, ecofriendly and alternate corrosion inhibitor for carbon steel in acid medium.

  17. Anaerobic hydrocarbon and fatty acid metabolism by syntrophic bacteria and their impact on carbon steel corrosion

    Directory of Open Access Journals (Sweden)

    Christopher Neil Lyles

    2014-04-01

    Full Text Available The microbial metabolism of hydrocarbons is increasingly associated with the corrosion of carbon steel in sulfate-rich marine waters. However, how such transformations influence metal biocorrosion in the absence of an electron acceptor is not fully recognized. We grew a marine alkane-utilizing, sulfate-reducing bacterium, Desulfoglaeba alkanexedens, with either sulfate or Methanospirillum hungatei as electron acceptors, and tested the ability of the cultures to catalyze metal corrosion. Axenically, D. alkanexedens had a higher instantaneous corrosion rate and produced more pits in carbon steel coupons than when the same organism was grown in syntrophic co-culture with the methanogen. Since anaerobic hydrocarbon biodegradation pathways converge on fatty acid intermediates, the corrosive ability of a known fatty acid-oxidizing syntrophic bacterium, Syntrophus aciditrophicus was compared when grown in pure culture or in co-culture with a H2-utilizing sulfate-reducing bacterium (Desulfovibrio sp., strain G11 or a methanogen (M. hungatei. The instantaneous corrosion rates in the cultures were not substantially different, but the syntrophic, sulfate-reducing co-culture produced more pits in coupons than other combinations of microorganisms. Lactate-grown cultures of strain G11 had higher instantaneous corrosion rates and coupon pitting compared to the same organism cultured with hydrogen as an electron donor. Thus, if sulfate is available as an electron acceptor, the same microbial assemblages produce sulfide and low molecular weight organic acids that exacerbated biocorrosion. Despite these trends, a surprisingly high degree of variation was encountered with the corrosion assessments. Differences in biomass, initial substrate concentration, rates of microbial activity or the degree of end product formation did not account for the variations. We are forced to ascribe such differences to the metallurgical properties of the coupons.

  18. Anaerobic hydrocarbon and fatty acid metabolism by syntrophic bacteria and their impact on carbon steel corrosion.

    Science.gov (United States)

    Lyles, Christopher N; Le, Huynh M; Beasley, William Howard; McInerney, Michael J; Suflita, Joseph M

    2014-01-01

    The microbial metabolism of hydrocarbons is increasingly associated with the corrosion of carbon steel in sulfate-rich marine waters. However, how such transformations influence metal biocorrosion in the absence of an electron acceptor is not fully recognized. We grew a marine alkane-utilizing, sulfate-reducing bacterium, Desulfoglaeba alkanexedens, with either sulfate or Methanospirillum hungatei as electron acceptors, and tested the ability of the cultures to catalyze metal corrosion. Axenically, D. alkanexedens had a higher instantaneous corrosion rate and produced more pits in carbon steel coupons than when the same organism was grown in syntrophic co-culture with the methanogen. Since anaerobic hydrocarbon biodegradation pathways converge on fatty acid intermediates, the corrosive ability of a known fatty acid-oxidizing syntrophic bacterium, Syntrophus aciditrophicus was compared when grown in pure culture or in co-culture with a H2-utilizing sulfate-reducing bacterium (Desulfovibrio sp., strain G11) or a methanogen (M. hungatei). The instantaneous corrosion rates in the cultures were not substantially different, but the syntrophic, sulfate-reducing co-culture produced more pits in coupons than other combinations of microorganisms. Lactate-grown cultures of strain G11 had higher instantaneous corrosion rates and coupon pitting compared to the same organism cultured with hydrogen as an electron donor. Thus, if sulfate is available as an electron acceptor, the same microbial assemblages produce sulfide and low molecular weight organic acids that exacerbated biocorrosion. Despite these trends, a surprisingly high degree of variation was encountered with the corrosion assessments. Differences in biomass, initial substrate concentration, rates of microbial activity or the degree of end product formation did not account for the variations. We are forced to ascribe such differences to the metallurgical properties of the coupons.

  19. 78 FR 55241 - Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Preliminary Results of...

    Science.gov (United States)

    2013-09-10

    ... International Trade Administration Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea...) is conducting an administrative review of the countervailing duty (CVD) order on corrosion-resistant.... SUPPLEMENTARY INFORMATION: Scope of the Order The merchandise covered by this Order \\2\\ is certain...

  20. Study of caffeine as corrosion inhibitors of carbon steel in chloride solution containing hydrogen sulfide using electrochemical impedance spectroscopy (EIS)

    Science.gov (United States)

    Solehudin, Agus; Berman, Ega Taqwali; Nurdin, Isdiriayani

    2015-09-01

    The corrosion behaviour of steel surface in the absence and presence of caffeine in 3.5% NaCl solution containing dissolved H2S gas is studied using electrochemical impedance spectroscopy (EIS). The experimental results of carbon steel corrosion in 3.5% NaCl solution containing 500 mg/l H2S at different caffeine concentrations showed that corrosion rate of carbon steel decreases with increasing of caffeine concentrations from 0 to 0,1 mmol/l. Whereas, the corrosion rate increase with increasing of caffeine concentrations from 1 to 10 mmol/l. It is clear that no inhibition efficiency increases with increasing inhibitor concentration. The optimum value of inhibition efficiency was 90% at a caffeine concentration of 0.1 mmol/l. This suggests that caffeine's performance as a corrosion inhibitor is more effective at a concentration of 0.1 mmol/l.

  1. Bacterial exopolysaccharides for corrosion resistance on low carbon steel

    Science.gov (United States)

    Corrosion is a global issue that affects safety and economics. There is an increasing demand for bio-based polymers for industrial applications and production of polymers by microorganisms is especially attractive. This work reports on the electrochemical and physical properties of exopolysaccharide...

  2. Oleic acid-grafted chitosan/graphene oxide composite coating for corrosion protection of carbon steel.

    Science.gov (United States)

    Fayyad, Eman M; Sadasivuni, Kishor Kumar; Ponnamma, Deepalekshmi; Al-Maadeed, Mariam Al Ali

    2016-10-20

    An anticorrosion coating film based on the formation of nanocomposite coating is reported in this study. The composite consisted of chitosan (green matrix), oleic acid, and graphene oxide (nano filler). The nanocomposite coating was arranged on the surface of carbon steel, and the corrosion resistance was monitored using electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization (PP). Compared to the pure chitosan (CS) coating, the corrosion resistance of oleic acid-modified chitosan/graphene oxide film (CS/GO-OA) is increased by 100 folds. Since the well-dispersed smart grafted nanolayers delayed the penetration rate of corrosive species and thus maintained long term anticorrosive stability which is correlated with hydrophobicity and permeability.

  3. Gallic acid as a corrosion inhibitor of carbon steel in chemical decontamination formulation

    Energy Technology Data Exchange (ETDEWEB)

    Keny, S.J.; Kumbhar, A.G. [Reactor Water Chemistry Section, Water and Steam Chemistry Division, Bhabha Atomic Research Center, Mumbai 400 085 (India); Thinaharan, C. [Technical Physics and Prototype Engineering Division, Bhabha Atomic Research Center, Mumbai 400 085 (India); Venkateswaran, G. [Reactor Water Chemistry Section, Water and Steam Chemistry Division, Bhabha Atomic Research Center, Mumbai 400 085 (India)], E-mail: gvenk@magnum.barc.ernet.in

    2008-02-15

    Gallic acid (GA) was found to provide corrosion inhibition to carbon steel (CS) at 4.25 mM concentration. Inherent stability to radiation degradation as compared to other reductant and coupled with its anionic nature with respect to removal using ion exchange column makes it suitable for using as both reductant as well as corrosion inhibitor in dilute decontamination formulations operating in the regenerative mode. A formulation containing CA (1.4 mM), EDTA/NTA (1.4 mM), AA (1.0-2.0 mM) and GA (4.25 mM) was found to be more efficient in dissolving hematite and providing 31% corrosion inhibition (passivation) to the CS.

  4. Protection of carbon steel against hot corrosion using thermal spray Si- and Cr-base coatings

    Science.gov (United States)

    Porcayo-Calderon, J.; Gonzalez-Rodriguez, J. G.; Martinez, L.

    1998-02-01

    A Fe75Si thermal spray coating was applied on the surface of a plain carbon steel baffle plate. Beneath this coating, a Ni20Cr coating was applied to give better adherence to the silicon coating. The baffle was installed in the high-temperature, fireside, corrosion zone of a steam generator. At the same time, an uncoated 304 stainless steel baffle was installed nearby for comparison. For 13 months the boiler burned heavy fuel oil with high contents of vanadium. The samples were studied employing scanning electron microscopy, x-ray microanalysis, and x-ray diffraction techniques. After that, it was possible to inspect the structural state of the components, and it was found that the stainless steel baffle plates were destroyed almost completely by corrosion, whereas the carbon steel coated baffle plate did not suffer a significant attack, showing that the performance of the thermal spray coating was outstanding and that the coating was not attacked by vanadium salts of the molten slag.

  5. Anti-Corrosive Effect of Tridax Procumbens – Zn2+ System Controlling the Corrosion of Carbon Steel

    Directory of Open Access Journals (Sweden)

    C. Kumar

    2014-03-01

    Full Text Available The corrosion inhibition efficiency (IE of an aqueous extract Tridax Procumbens(TP in controlling the corrosion of carbon steel aqueous medium containing 60 ppm of chloride ions in absence and presence of Zn2+ has been studied by weight loss method. The formulation consisting of 1 ml of Tridax Procumbens extract and 150 ppm of Zn2+ offers 96% inhibition efficiency. The synergistic effect exists between Tridax Procumbens and Zn2+ system. Polarization study shows that the Tridax Procumbens – Zn2+ system function as a cathodic inhibitor. AC impedance spectra reveal that a protective film formed on the surface. The Adsorption equilibrium exhibited better fit to Langmuir isotherm than Freundlich isotherm. FTIR spectra reveal that the protective film consists of Fe2+ -Tridax Procumbens and Zn(OH2.

  6. Theoretical study of inhibition efficiencies of some amino acids on corrosion of carbon steel in acidic media: green corrosion inhibitors.

    Science.gov (United States)

    Dehdab, Maryam; Shahraki, Mehdi; Habibi-Khorassani, Sayyed Mostafa

    2016-01-01

    Inhibition efficiencies of three amino acids [tryptophan (B), tyrosine (c), and serine (A)] have been studied as green corrosion inhibitors on corrosion of carbon steel using density functional theory (DFT) method in gas and aqueous phases. Quantum chemical parameters such as EH OMO (highest occupied molecular orbital energy), E LUMO (lowest unoccupied molecular orbital energy), hardness (η), polarizability ([Formula: see text]), total negative charges on atoms (TNC), molecular volume (MV) and total energy (TE) have been calculated at the B3LYP level of theory with 6-311++G** basis set. Consistent with experimental data, theoretical results showed that the order of inhibition efficiency is tryptophan (B) > tyrosine (C) > serine (A). In order to determine the possible sites of nucleophilic and electrophilic attacks, local reactivity has been evaluated through Fukui indices.

  7. Factors affecting stress assisted corrosion cracking of carbon steel under industrial boiler conditions

    Science.gov (United States)

    Yang, Dong

    Failure of carbon steel boiler tubes from waterside has been reported in the utility boilers and industrial boilers for a long time. In industrial boilers, most waterside tube cracks are found near heavy attachment welds on the outer surface and are typically blunt, with multiple bulbous features indicating a discontinuous growth. These types of tube failures are typically referred to as stress assisted corrosion (SAC). For recovery boilers in the pulp and paper industry, these failures are particularly important as any water leak inside the furnace can potentially lead to smelt-water explosion. Metal properties, environmental variables, and stress conditions are the major factors influencing SAC crack initation and propagation in carbon steel boiler tubes. Slow strain rate tests (SSRT) were conducted under boiler water conditions to study the effect of temperature, oxygen level, and stress conditions on crack initation and propagation on SA-210 carbon steel samples machined out of boiler tubes. Heat treatments were also performed to develop various grain size and carbon content on carbon steel samples, and SSRTs were conducted on these samples to examine the effect of microstructure features on SAC cracking. Mechanisms of SAC crack initation and propagation were proposed and validated based on interrupted slow strain tests (ISSRT). Water chemistry guidelines are provided to prevent SAC and fracture mechanics model is developed to predict SAC failure on industrial boiler tubes.

  8. Corrosion behavior of carbon steel in the presence of two novel iron-oxidizing bacteria isolated from sewage treatment plants.

    Science.gov (United States)

    Ashassi-Sorkhabi, H; Moradi-Haghighi, M; Zarrini, G; Javaherdashti, R

    2012-02-01

    In this work, two novel iron oxidizing bacteria (IOB), namely Gordonia sp. MZ-89 and Enterobacter sp. M01101, were isolated from sewage treatment plants and identified by biochemical and molecular methods. Then, microbially influenced corrosion (MIC) of carbon steel in the presence of these bacteria was investigated. The electrochemical techniques such as potentiodynamic polarization measurements and electrochemical impedance spectroscopy (EIS) were used to measure the corrosion rate and observe the corrosion mechanism. The results showed that the existence of these microorganisms decreased the corrosion potential and enhanced the corrosion rate. Scanning electron microscopy (SEM) images revealed the ground boundary attacks and pitting on carbon steel samples in the presence of these bacteria after polarization. Corrosion scales were identified with X-ray diffraction (XRD). It was demonstrated that these bacteria can greatly affect the crystalline phase of corrosion products that also confirmed by SEM results. It was inferred that these bacteria were responsible for the corrosion of carbon steel, especially in the form of localized corrosion.

  9. Anti-corrosive Effects of Multi-Walled Carbon Nano Tube and Zinc Particle Shapes on Zinc Ethyl Silicate Coated Carbon Steel

    Energy Technology Data Exchange (ETDEWEB)

    Jang, JiMan; Shon, MinYoung; Kwak, SamTak [Pukyong National University, Busan (Korea, Republic of)

    2016-01-15

    Zinc ethyl silicate coatings containing multi walled carbon nanotubes (MWCNTs) were prepared, to which we added spherical and flake shaped zinc particles. The anti-corrosive effects of MWCNTs and zinc shapes on the zinc ethyl silicate coated carbon steel was examined, using electrochemical impedance spectroscopy and corrosion potential measurement. The results of EIS and corrosion potential measurement showed that the zinc ethyl silicate coated with flake shaped zinc particles and MWCNT showed lesser protection to corrosion. These outcomes were in agreement with previous results of corrosion potential and corrosion occurrence.

  10. Estimation on gas generation and corrosion rates of carbon steel, stainless steel and zircaloy in alkaline solutions under low oxygen condition

    Energy Technology Data Exchange (ETDEWEB)

    Mihara, Morihiro; Honda, Akira [Japan Nuclear Cycle Development Inst., Tokai Works, Tokai, Ibaraki (Japan); Nishimura, Tsutomu; Wada, Ryutaro [Kobe Steel Ltd., Engineering Company, Energy and Nuclear System Center, Osaka (Japan)

    2002-06-01

    Hydrogen gas generated by corrosion of metals in TRU waste repository may degrade the function of the engineered barrier system for nuclide migration. Therefore, estimation of gas generation rates of metals under the repository condition is important. In this study, we obtained gas generation rates of carbon steel, stainless steel and zircaloy in alkaline solutions under low oxygen conditions and evaluated the corrosion rates based on these data in order to compare with the published data. The magnitude of corrosion rates of carbon steel, stainless steel and zircaloy were 10{sup -1} {mu}m/y, 10{sup -2} {mu}m/y and 10{sup -3} {mu}m/y, respectively. These values agreed with the published corrosion rates from gas generation rates by others. (author)

  11. Study of benzotriazole as corrosion inhibitors of carbon steel in chloride solution containing hydrogen sulfide using electrochemical impedance spectroscopy (EIS)

    Energy Technology Data Exchange (ETDEWEB)

    Solehudin, Agus, E-mail: asolehudin@upi.edu [Department of Mechanical Engineering Education, Indonesia University of Education (UPI), Bandung, West Java (Indonesia); Nurdin, Isdiriayani [Department of Chemical Engineering, Bandung Institute of Technology, Bandung, West Java (Indonesia)

    2014-03-24

    Corrosion and inhibition studies on API 5LX65 carbon steel in chloride solution containing various concentrations of benzotriazole has been conducted at temperature of 70°C using Electrochemical Impedance Spectroscopy (EIS). Corroded carbon steel surface with and without inhibitor have been observed using X-ray Diffraction (XRD), Scanning Electron Microscope (SEM), and Energy Dispersive Spectroscopy (EDS). The objectives of this research are to study the performance of benzotriazole as corrosion inhibitors. The experimental results of carbon steel corrosion in 3.5% NaCl solution containing 500 mg/l H{sub 2}S at different BTAH concentrations showed that corrosion rate of carbon steel decreases with increasing of BTAH concentrations from 0 to 10 mmol/l. The inhibition efficiency of BTAH was found to be affected by its concentration. The optimum efficiency obtained of BTAH is 93% at concentration of 5 mmol/l. The result of XRD and EDS analysis reveal the iron sulfide (FeS) formation on corroded carbon steel surface without inhibitor. The EDS spectrum show the Nitrogen (N) bond on carbon steel surface inhibited by BTAH.

  12. Study of benzotriazole as corrosion inhibitors of carbon steel in chloride solution containing hydrogen sulfide using electrochemical impedance spectroscopy (EIS)

    Science.gov (United States)

    Solehudin, Agus; Nurdin, Isdiriayani

    2014-03-01

    Corrosion and inhibition studies on API 5LX65 carbon steel in chloride solution containing various concentrations of benzotriazole has been conducted at temperature of 70°C using Electrochemical Impedance Spectroscopy (EIS). Corroded carbon steel surface with and without inhibitor have been observed using X-ray Diffraction (XRD), Scanning Electron Microscope (SEM), and Energy Dispersive Spectroscopy (EDS). The objectives of this research are to study the performance of benzotriazole as corrosion inhibitors. The experimental results of carbon steel corrosion in 3.5% NaCl solution containing 500 mg/l H2S at different BTAH concentrations showed that corrosion rate of carbon steel decreases with increasing of BTAH concentrations from 0 to 10 mmol/l. The inhibition efficiency of BTAH was found to be affected by its concentration. The optimum efficiency obtained of BTAH is 93% at concentration of 5 mmol/l. The result of XRD and EDS analysis reveal the iron sulfide (FeS) formation on corroded carbon steel surface without inhibitor. The EDS spectrum show the Nitrogen (N) bond on carbon steel surface inhibited by BTAH.

  13. Effect of Caffeine-Zn2+ System in Preventing Corrosion of Carbon Steel in Well Water

    Directory of Open Access Journals (Sweden)

    K. Rajam

    2013-01-01

    Full Text Available The inhibition efficiency (IE of caffeine in controlling corrosion of carbon steel in well water in the absence and presence of Zn2+ has been evaluated by mass loss method. The formulation, consisting of 200 ppm of caffeine and 50 ppm Zn2+, offers 82% inhibition efficiency to carbon steel immersed in well water. Addition of malic acid increases inhibition efficiency of the caffeine-Zn2+ system. The inhibition efficiency of caffeine-Zn2+ and caffeine-Zn2+-malic acid system decreases with the increase in immersion period and increases with the increase in pH from 3 to 11. AC impedance spectra, SEM micrographs, and AFM studies reveal the formation of protective film on the metal surface. The film is found to be UV fluorescent.

  14. Electrochemical Impedance Spectroscopy Study on Corrosion Protection of Acrylate Nanocomposite on Mild Steel Doped Carbon Nanotubes

    Science.gov (United States)

    Mahmud, M. R.; Akhir, M. M.; Shamsudin, M. S.; Afaah, A. N.; Aadila, A.; Asib, N. A. M.; Alrokayan, Salman A. H.; Khan, Haseeb A.; Harun, M. K.; Rusop, M.; Abdullah, S.

    2015-05-01

    Acrylate:carbon nanotubes (A:CNTs) nanocomposite thin film was prepared by sol- gel technique. The corrosion coating protection of acrylate:carbon nanotubes (CNTs) nanocomposite thin film has been coated on mild steel characterised by electrochemical impedance spectrometer (EIS) measurement and equivalent circuit model are employed to analyse coating impedance for corrosion protection. In this study, 3.5 w/v % sodium chloride (NaCl) solution was immersed the acrylate:carbon nanotubes nanocomposite thin film. As the results, the surface morphology were found that there formation of carbon nanotubes with good distribution on acrylate-based coating. From EIS measurement, A:CNTs nanocomposite thin film with 0.4 w/v % contain of CNTs was exhibited the highest coating impedance from Nyquist graph after immersed in sodium chloride solution and may provide the excellent corrosion protection. The Bode plots have shown the impedance is high at the beginning from the time at high frequency and slightly decreases with value of frequency become smaller.

  15. Influence of alkali, silicate, and sulfate content of carbonated concrete pore solution on mild steel corrosion behavior

    Energy Technology Data Exchange (ETDEWEB)

    L' Hostis, V. [CEA Saclay, DEN, DPC, SCCME, Lab Etud Comportement Betons and Argiles, F-91191 Gif Sur Yvette (France); Huet, B. [Schlumberger Riboud Prod Ctr, Schlumberger Carbon Serv, F-92142 Clamart (France); Tricheux, L. [CEBTP SOLEN, F-78990 Elancourt (France); Idrissi, H. [CNRS, Lab MATEIS UMR 5510, Equipe RI2S, Dept Sci and Genie Mat, F-69621 Villeurbanne (France)

    2010-07-01

    The increase in the rebar corrosion rate due to the concrete carbonation is the major cause of reinforced concrete degradation. The aim of this study was to investigate the corrosion behavior of mild steel rebars in simulated carbonated concrete solution. For this purpose, thermodynamic calculations, electrochemical techniques, gravimetric measurements, and surface analyses were used. Thermodynamic investigations of the nature of the interstitial solution provides an estimation of the influence of sulfate (SO{sub 4}{sup 2-}) and alkali (Na{sup +}, K{sup +}) content on carbonate alkalinity of the CO{sub 2}/H{sub 2}O open system (pCO{sub 2}=0. 3 mbar). in this system, calcium-silicate hydrates (C-S-H) remain thermodynamically unstable and amorphous silica controls silicate aqueous content at 100 ppm. Electrochemical results highlight a decrease in the corrosion rate with increasing carbonate alkalinity and the introduction of silicate. The introduction of sulfate at fixed carbonate alkalinity shows a dual effect: at high carbonate alkalinity, the corrosion rate is increased whereas at low carbonate alkalinity, corrosion rate is decreased. Those results are supported by surface analysis. Authors conclude that silicate and sulfate release from cement hydrates and fixation of alkali on carbonated hydrates are key parameters to estimate mild steel corrosion in carbonated concrete. (authors)

  16. Influence of alkali, silicate, and sulfate content of carbonated concrete pore solution on mild steel corrosion behavior

    Energy Technology Data Exchange (ETDEWEB)

    Huet, B. [Schlumberger Carbon Services, Schlumberger Riboud Product Center, Clamart (France); L' Hostis, V. [CEA, DEN, DPC, SCCME, Laboratoire d' Etude du Comportement des Betons et des Argiles, Gif-sur-Yvette, (France); Tricheux, L. [CEBTP-SOLEN, Elancourt, (France); Idrissi, H. [Laboratoire MATEIS UMR CNRS, Equipe RI2S, Department Science et Genie des Materiaux, Villeurbanne, (France)

    2010-02-15

    The increase in the rebar corrosion rate due to the concrete carbonation is the major cause of reinforced concrete degradation. The aim of this study was to investigate the corrosion behavior of mild steel rebars in simulated carbonated concrete solution. For this purpose, thermodynamic calculations, electrochemical techniques, gravimetric measurements, and surface analyses were used. Thermodynamic investigations of the nature of the interstitial solution provides an estimation of the influence of sulfate (SO{sub 4}{sup 2} {sup -}) and alkali (Na{sup +}, K{sup +}) content on carbonate alkalinity of the CO{sub 2}/H{sub 2}O open system (pCO{sub 2} = 0.3 mbar). In this system, calcium-silicate hydrates (C-S-H) remain thermodynamically unstable and amorphous silica controls silicate aqueous content at 100 ppm. Electrochemical results highlight a decrease in the corrosion rate with increasing carbonate alkalinity and the introduction of silicate. The introduction of sulfate at fixed carbonate alkalinity shows a dual effect: at high carbonate alkalinity, the corrosion rate is increased whereas at low carbonate alkalinity, corrosion rate is decreased. Those results are supported by surface analysis. Authors conclude that silicate and sulfate release from cement hydrates and fixation of alkali on carbonated hydrates are key parameters to estimate mild steel corrosion in carbonated concrete. (Abstract Copyright [2010], Wiley Periodicals, Inc.)

  17. Corrosion protection of low-carbon steel using exopolysaccharide coatings from Leuconostoc mesenteroides

    Science.gov (United States)

    Corrosion is one of the most serious and challenging problems faced worldwide by industry. This research investigates the inhibition of corrosive behavior of SAE1010 steel by bacterial exopolysaccharides. Electrochemical Impedance Spectroscopy was used to evaluate the corrosion inhibition of diffe...

  18. Evaluation of proposed natural corrosion inhibitors for X-52 carbon steel in ethanol media

    Science.gov (United States)

    Oliveira, Rafael F.

    This work describes the testing performed for corrosion control actions for X-52 carbon steel in ethanol media by using inhibitors, the following compounds were included: linalyl formate, linalyl acetate, linalyl butyrate, citronellyl acetate and 1-pentylallyl acetate. The experiments were performed in an electrochemical 3 electrode system with an X-52 steel rotating cylinder electrode (RCE) with rotational speed adjusted to 130 RPM. The system was deaerated by bubbling nitrogen gas into the ethanol solution. The Electrochemical Impedance Spectroscopy (EIS) technique was used to characterize the metal/electrolyte interface. Experimental testing was performed in anhydrous ethanol solution with 5 mM or 10 mM of one inhibitor. Surface analyses for the corroded surfaces were obtained by scanning electron microscopy (SEM) and White light interferometry (WLI). The results suggest that linalyl formate promotes the highest corrosion inhibition efficiency at 10 mM, followed by citronellyl acetate and linalyl butyrate. At this concentration, 1-pentylallyl acetate and linalyl acetate have not promoted corrosion inhibition. At a concentration of 5 mM, linalyl formate, linalyl acetate and linalyl butyrate promoted high inhibition efficiencies during the first hours but none was able to promote a longer protection than one day, possibly due to chemical degradation, chemical reactions and/or reduced surface coverage. The linalyl formate is considered the best chemical for inhibition purposes, especially at the concentration of 10 mM.

  19. A facile electrodeposition process to fabricate corrosion-resistant superhydrophobic surface on carbon steel

    Science.gov (United States)

    Fan, Yi; He, Yi; Luo, Pingya; Chen, Xi; Liu, Bo

    2016-04-01

    Superhydrophobic Fe film with hierarchical micro/nano papillae structures is prepared on C45 steel surface by one-step electrochemical method. The superhydrophobic surface was measured with a water contact angle of 160.5 ± 0.5° and a sliding angle of 2 ± 0.5°. The morphology of the fabricated surface film was characterized by field emission scanning electron microscopy (FE-SEM), and the surface structure seems like accumulated hierarchical micro-nano scaled particles. Furthermore, according to the results of Fourier transform infrared spectra (FT-IR) and X-ray photoelectron spectroscopy (XPS), the chemical composition of surface film was iron complex with organic acid. Besides, the electrochemical measurements showed that the superhydrophobic surface improved the corrosion resistance of carbon steel in 3.5 wt.% NaCl solution significantly. The superhydrophobic layer can perform as a barrier and provide a stable air-liquid interface which inhibit penetration of corrosive medium. In addition, the as-prepared steel exhibited an excellent self-cleaning ability that was not favor to the accumulation of contaminants.

  20. Mechanism of selective corrosion in electrical resistance seam welded carbon steel pipe

    Energy Technology Data Exchange (ETDEWEB)

    Lopez Fajardo, Pedro; Godinez Salcedo, Jesus; Gonzalez Velasquez, Jorge L. [Instituto Politecnico Nacional, Mexico D.F., (Mexico). Escuela Superior de Ingenieria Quimica e Industrias Extractivas. Dept. de Ingenieria Metalurgica

    2009-07-01

    In this investigation the studies of the mechanism of selective corrosion in electrical resistance welded (ERW) carbon steel pipe was started. Metallographic characterizations and evaluations for inclusions were performed. The susceptibility of ERW pipe to selective corrosion in sea water (NACE 1D182, with O{sub 2} or CO{sub 2} + H{sub 2}S) was studied by the stepped potential Potentiostatic electrochemical test method in samples of 1 cm{sup 3} (ASTM G5) internal surface of the pipe (metal base-weld). The tests were looking for means for predicting the susceptibility of ERW pipe to selective corrosion, prior to placing the pipeline in service. Manganese sulfide inclusions are observed deformed by the welding process and they are close to the weld centerline. A slight decarburization at the weld line is observed, and a distinct out bent fiber pattern remains despite the post-weld seam annealing. The microstructure of the weld region consists of primarily polygonal ferrite grains mixed with small islands of pearlite. It is possible to observe the differences of sizes of grain of the present phases in the different zones. Finally, scanning electron microscopic observation revealed that the corrosion initiates with the dissolution of MnS inclusions and with small crack between the base metal and ZAC. (author)

  1. Corrosion Inhibiting Mechanism of Nitrite Ion on the Passivation of Carbon Steel and Ductile Cast Iron for Nuclear Power Plants

    Directory of Open Access Journals (Sweden)

    K. T. Kim

    2015-01-01

    Full Text Available While NaNO2 addition can greatly inhibit the corrosion of carbon steel and ductile cast iron, in order to improve the similar corrosion resistance, ca. 100 times more NaNO2 addition is needed for ductile cast iron compared to carbon steel. A corrosion and inhibition mechanism is proposed whereby NO2- ion is added to oxidize. The NO2- ion can be reduced to nitrogen compounds and these compounds may be absorbed on the surface of graphite. Therefore, since nitrite ion needs to oxidize the surface of matrix and needs to passivate the galvanic corroded area and since it is absorbed on the surface of graphite, a greater amount of corrosion inhibitor needs to be added to ductile cast iron compared to carbon steel. The passive film of carbon steel and ductile cast iron, formed by NaNO2 addition showed N-type semiconductive properties and its resistance, is increased; the passive current density is thus decreased and the corrosion rate is then lowered. In addition, the film is mainly composed of iron oxide due to the oxidation by NO2- ion; however, regardless of the alloys, nitrogen compounds (not nitrite were detected at the outermost surface but were not incorporated in the inner oxide.

  2. Surface coatings on carbon steel for prevention of flow accelerated corrosion under two phase flow conditions

    Energy Technology Data Exchange (ETDEWEB)

    Shim, Hee-Sang; Kim, Kyung Mo; Hur, Do Haeng [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of); Kim, Seung Hyun; Kim, Ji Hyun [Ulsan National Institute of Science and Technology, Ulsan (Korea, Republic of)

    2015-05-15

    Since the occurrence of a Surry-2 pipe rupture accident, a lot of effort has been made to prevent FAC of carbon steel piping. Some of the chemicals were suggested as a corrosion inhibitor. A platinum decoration was applied as another prevention strategy of carbon steel thinning. The severe FAC-damaged carbon steel pipings were replaced by tolerant materials such as SA335 Gr.P22. However, some components such as the piping materials between moisture separator and turbine have still suffered from the FAC degradation. This work provides a coating method to prevent the FAC degradation of the SA106 Gr.B, which is a piping material between moisture separator and high-pressure turbine, under two-phase flow. We suggested the coating materials to prevent FAC of SA106Gr.B under two-phase water-vapor flow. The FAC resistance of SA106Gr.B was improved with 5 times by electroless-deposited Ni-P protective layer. Other coating materials also enhanced the tolerance up to 5 times for the FAC in a condition of 150 .deg. C and 3.8 bar at 9.5 compared to non-coated SA106Gr.B.

  3. An X-ray diffraction study of corrosion products from low carbon steel

    Directory of Open Access Journals (Sweden)

    Morales, A. L.

    2003-12-01

    Full Text Available It was found in earlier work a decrease in the corrosion rate from low carbon steel when it was subjected to the action of a combined pollutant concentration (SO4-2 = 10-4 M + Cl- = 1.5 x 10-3 M. It was also found that large magnetite content of the rust was related to higher corrosion rates. In the present study corrosion products are further analyzed by means of X-ray diffraction to account for composition changes during the corrosion process. It is found that lepidocrocite and goethite are the dominant components for the short-term corrosion in all batches considered while for long-term corrosion lepidocrite and goethite dominates if the corrosion rate is low and magnetite dominates if the corrosion rate is high. The mechanism for decreasing the corrosion rate is related to the inhibition of magnetite production at this particular concentration.

    En un estudio anterior se encontró que la tasa de corrosión, de un acero al carbono, decrecía cuando se le sometía al efecto combinado de una mezcla de contaminantes (SO4-2 = 10-4 M + Cl- = 1,5 x 10-3 M. También, se concluyó que altos contenidos de magnetita en la herrumbre estaban asociados a altas tasas de corrosión. En este trabajo se retoman estas herrumbres para analizarlas por difractometría de rayos X para tomar en cuenta los cambios en composición durante el proceso corrosivo. Se encuentra que goethita y lepidocrocita son las componentes dominantes durante la etapa inicial del proceso en todos los experimentos. En cambio para tiempos largos de exposición, y si la tasa de corrosión es alta, la magnetita es el producto de corrosión dominante. El mecanismo que reduce la tasa de corrosión, en la mezcla mencionada anteriormente, está relacionado con la inhibición del proceso de producción de la magnetita en estas condiciones.

  4. Inhibiting properties and adsorption of an amine based fatty acid corrosion inhibitor on carbon steel in aqueous carbon dioxide solutions

    Energy Technology Data Exchange (ETDEWEB)

    Buchweishaija, Joseph

    1997-12-31

    Carbon dioxide corrosion is a major corrosion problem in oil and gas production systems and many organic inhibitors have been tested and used to protect the substrate from corrosion. This thesis studies the mechanism of interaction of the inhibitor molecule with the metallic substrate and how this affects the dissolution rate of the metal. The performance of a commercial amine based fatty acid corrosion inhibitor has been investigated using rotating cylinder electrodes and carbon steel electrodes in CO{sub 2} saturated formation water in the temperature range between 35 to 80{sup o}C. The corrosion process was monitored by electrochemical impedance measurements, and at the end of each experiment full polarization curves were recorded. When the inhibitor was applied on noncorroded electrodes, high inhibitor performance, over 99.7%, was observed independent of temperature. On precorroded electrodes inhibitor performance was found to depend on temperature and time of precorrosion. Above 60{sup o}C, the inhibitor performance decreased with increasing time of precorrosion, presumably because of the formation of a corrosion film of either iron carbonate or a combination of iron carbonate and iron carbide which prevent the inhibitor from reaching the surface. The inhibitor protection efficiency was assumed to be associated with the degree of inhibitor coverage at the material surface, and adsorption isotherms have been calculated in the concentration range between 0.1 ppm and 100 ppm. A Langmuir isotherm was found to give the best fit. The inhibitor performance on a 2 days precorroded rotating electrode was investigated at different solution pH ranging between 4.5 and 6.5 at 35{sup o}C. 130 refs., 80 figs., 22 tabs.

  5. Sour and sweet corrosion of carbon steel : general or pitting or localized or all of the above?

    Energy Technology Data Exchange (ETDEWEB)

    Papavinasam, S.; Doiron, A.; Li, J.; Park, D.Y.; Liu, P. [Natural Resources Canada, Ottawa, ON (Canada). CANMET Materials Technology Laboratory

    2009-07-01

    Carbon steel is used for 80 per cent of all refinery components in refineries, petrochemical plants and oil and gas pipelines. This paper described a model designed to predict internal pitting corrosion of carbon steel in sour and sweet environments. The effects of temperature and partial pressure of carbon dioxide (CO{sub 2}) were investigated experimentally using scanning electron microscopy (SEM) and laser profilometer analyses. Eight carbon steel coupons were placed in a high temperature high pressure rotating cage system. An autoclave was charged with CO{sub 2} and methane. Coupons were then examined using SEM and energy dispersive spectroscopy (EDS). Pit depth and density were evaluated. The obtained data were then filtered using a Gaussian filter to minimize scattering. The study showed that mass loss increased almost linearly as a function of CO{sub 2} partial pressure. An analysis of the surface layers indicated that a compact layer did not form to protect the surface from corrosion. Classical pitting corrosion processes were discussed, and the characteristics of carbon steel corrosion were outlined. 23 refs., 2 tabs., 12 figs.

  6. Corrosion Resistance and Pitting Behaviour of Low-Carbon High-Mn Steels in Chloride Solution

    Directory of Open Access Journals (Sweden)

    Grajcar A.

    2016-06-01

    Full Text Available Corrosion resistance of the X4MnSiAlNbTi27-4-2 and X6MnSiAlNbTi26-3-3 type austenitic steels, after hot deformation as well as after cold rolling, were evaluated in 3.5% NaCl solution using potentiodynamic polarization tests. A type of nonmetallic inclusions and their pitting corrosion behaviour were investigated. Additionally, the effect of cold deformation on the corrosion resistance of high-Mn steels was studied. The SEM micrographs revealed that corrosion damage formed in both investigated steels is characterized by various shapes and an irregular distribution at the metallic matrix, independently on the steel state (thermomechanically treated or cold worked. Corrosion pits are generated both in grain interiors, grain boundaries and along the deformation bands. Moreover, corrosion damage is stronger in cold deformed steels in comparison to the thermomechanically treated specimens. EDS analysis revealed that corrosion pits preferentially nucleated on MnS and AlN inclusions or complex oxysulphides. The morphology of corrosion damage in 3.5% NaCl supports the data registered in potentiodynamic tests.

  7. The Synthesis of Imidazoline Derivative Compounds as Corrosion Inhibitor towards Carbon Steel in 1% NaCl Solution

    Directory of Open Access Journals (Sweden)

    Deana Wahyuningrum

    2008-03-01

    Full Text Available Oleic imidazoline is one of the nitrogen containing heterocyclic compounds that has been widely used as commercial corrosion inhibitor, especially in minimizing the carbon dioxide induced corrosion process in oilfield mining. In this present work, some imidazoline derivative compounds have been synthesized utilizing both conventional and microwave assisted organic synthesis (MAOS methods, in order to determine their corrosion inhibition properties on carbon steel surface. The MAOS method is more effective in synthesizing these compounds than the conventional method regarding to the higher chemical yields of products (91% to 94% and the shorter reaction times (7 to 10 minutes. The characterization of corrosion inhibition activities of the synthesized products towards carbon steel in 1% NaCl solution was determined by the Tafel plot method. The corrosion inhibition activities of compound 1b ((Z-2-(2-(heptadec-8-enyl-4,5-dihydroimidazol-1-ylethanamine, 2b ((Z-2-(2-(heptadec-8-enyl-4,5-dihydroimidazol-1-ylethanol and 3b (2-(2-heptadecyl-4,5-dihydroimidazol-1-ylethanamine at 8 ppm concentration in 1% NaCl solution are, respectively, 32.18%, 39.59% and 12.73%. The heptadec-8-enyl and hydroxyethyl substituents at C(2 and N(1 position of imidazoline ring, respectively, gave the most effective corrosion inhibition activity towards carbon steel compared to the presence of other substituents. The increase in concentrations of compound 1b, 2b and 3b in 1% NaCl solution tends to improve their corrosion inhibition activities. Based on the analysis of the free Gibbs adsorption energy (DG0ads values of compound 1b, 2b and 3b (-32.97, -34.34 and -31.27 kJ/mol, respectively, these compounds have the potential to interact with carbon steel through semi-physiosorption or semi-chemisorption.

  8. Inhibition of Corrosion of Carbon Steel in 3.5% NaCl Solution by Myrmecodia Pendans Extract

    Directory of Open Access Journals (Sweden)

    Atria Pradityana

    2016-01-01

    Full Text Available Inhibitor is a substance that is added to the corrosive media to inhibit corrosion rate. Organic inhibitors are preferred to inorganic ones since they are environmentally friendly. One of the organic compounds which is rarely reported as a corrosion inhibitor is Myrmecodia Pendans. The organic compounds can be adsorbed on the metal surface and block the active surface to reduce the rate of corrosion. In this study, the used pipe was carbon steel API 5L Grade B with 3.5% NaCl solution as the corrosion medium. The objective of this research was to analyze the inhibition mechanism Myrmecodia Pendans towards carbon steel in a corrosion medium. Concentration variations of extract Myrmecodia Pendans were 0–500 ppm. Fourier Transform Infrared (FTIR was used for chemical characterization of Myrmecodia Pendans. Polarization and Electrochemical Impedance Spectroscopy (EIS were used to measure the corrosion rate and behaviour. From the electrochemical measurements, it was found that the addition of 400 mg/L inhibitor gave the highest inhibition efficiency. Myrmecodia Pendans acted as a corrosion inhibitor by forming a thin layer on the metal surface.

  9. Corrosion Behavior of Carbon Steel in Synthetically Produced Oil Field Seawater

    Directory of Open Access Journals (Sweden)

    Subir Paul

    2014-01-01

    Full Text Available The life of offshore steel structure in the oil production units is decided by the huge corrosive degradation due to SO42-, S2−, and Cl−, which normally present in the oil field seawater. Variation in pH and temperature further adds to the rate of degradation on steel. Corrosion behavior of mild steel is investigated through polarization, EIS, XRD, and optical and SEM microscopy. The effect of all 3 species is huge material degradation with FeSx and FeCl3 and their complex as corrosion products. EIS data match the model of Randle circuit with Warburg resistance. Addition of more corrosion species decreases impedance and increases capacitance values of the Randle circuit at the interface. The attack is found to be at the grain boundary as well as grain body with very prominent sulphide corrosion crack.

  10. 77 FR 25405 - Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Extension of Time...

    Science.gov (United States)

    2012-04-30

    ... From the Federal Register Online via the Government Publishing Office DEPARTMENT OF COMMERCE International Trade Administration Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea...'') published a notice of initiation of the administrative review of the antidumping duty order on...

  11. 75 FR 25841 - Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Extension of Time...

    Science.gov (United States)

    2010-05-10

    ... From the Federal Register Online via the Government Publishing Office DEPARTMENT OF COMMERCE International Trade Administration Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea...'') published a notice of initiation of the administrative review of the antidumping duty order on...

  12. 76 FR 21332 - Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Extension of Time...

    Science.gov (United States)

    2011-04-15

    ... From the Federal Register Online via the Government Publishing Office DEPARTMENT OF COMMERCE International Trade Administration Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea...'') published a notice of initiation of the administrative review of the antidumping duty order on...

  13. Use of Extracted Green Inhibitors as a Friendly Choice in Corrosion Protection of Low Alloy Carbon Steel

    Directory of Open Access Journals (Sweden)

    Jano, A.

    2012-11-01

    Full Text Available Mitigation of corrosion impact on environment is an important step in environmental protection. Use of environmentally friendly corrosion protection methods is very important. It is smart to choose cheap and safe to handle compounds as corrosion inhibitors. The use of green inhibitors (extracted inexpensively, from the seed endosperm of some Leguminosae plants, and investigation of their efficiency in corrosion protection is the aim of this study. As green inhibitor one kind of polysaccharides (galactomannan from locust bean gum (also known as carob gum, carob bean gum extracted from the seed of carob tree is used. Corrosion protection efficiency of these extracted green inhibitors was tested for carbon steel marked as: steel 39, steel 44, and iron B 500 (usually applied as reinforcing bars to concrete. Sulfuric acid solution in the presence of chloride ions was used as corrosion media. The composition of corrosion acid media used was 1 mol L-1 H2SO4 and 10-3 mol L-1 Cl- (in the form of NaCl. Electrochemical techniques such as potentiodynamic polarization methods were used for inhibitor efficiency testing.

  14. Use of an Electrochemical Split Cell Technique to Evaluate the Influence of Shewanella oneidensis Activities on Corrosion of Carbon Steel.

    Science.gov (United States)

    Miller, Robert Bertram; Sadek, Anwar; Rodriguez, Alvaro; Iannuzzi, Mariano; Giai, Carla; Senko, John M; Monty, Chelsea N

    2016-01-01

    Microbially induced corrosion (MIC) is a complex problem that affects various industries. Several techniques have been developed to monitor corrosion and elucidate corrosion mechanisms, including microbiological processes that induce metal deterioration. We used zero resistance ammetry (ZRA) in a split chamber configuration to evaluate the effects of the facultatively anaerobic Fe(III) reducing bacterium Shewanella oneidensis MR-1 on the corrosion of UNS G10180 carbon steel. We show that activities of S. oneidensis inhibit corrosion of steel with which that organism has direct contact. However, when a carbon steel coupon in contact with S. oneidensis was electrically connected to a second coupon that was free of biofilm (in separate chambers of the split chamber assembly), ZRA-based measurements indicated that current moved from the S. oneidensis-containing chamber to the cell-free chamber. This electron transfer enhanced the O2 reduction reaction on the coupon deployed in the cell free chamber, and consequently, enhanced oxidation and corrosion of that electrode. Our results illustrate a novel mechanism for MIC in cases where metal surfaces are heterogeneously covered by biofilms.

  15. Effects of Sodium Thiosulfate and Sodium Sulfide on the Corrosion Behavior of Carbon Steel in an MDEA-Based CO2 Capture Process

    Science.gov (United States)

    Emori, W.; Jiang, S. L.; Duan, D. L.; Zheng, Y. G.

    2016-12-01

    The corrosion behavior of carbon steel has been tested in the presence of sodium thiosulfate and sodium sulfide in an MDEA-based CO2 capture system using electrochemical methods, weight loss measurements and surface analysis. The results of electrochemical measurements revealed that both thiosulfate and sulfide showed corrosion resistance properties to carbon steel corrosion. The corrosion resistance for the system with thiosulfate increased with concentration, while the system with sulfide yielded better corrosion resistance to carbon steel at lower concentrations as increase in sulfide concentration decreased the corrosion resistance. The corrosion inhibition behaviors for both systems at 0.05 M salt concentrations were confirmed by weight loss measurement, and the solution with sodium sulfide exhibited a better inhibition with time.

  16. Effects of Sodium Thiosulfate and Sodium Sulfide on the Corrosion Behavior of Carbon Steel in an MDEA-Based CO2 Capture Process

    Science.gov (United States)

    Emori, W.; Jiang, S. L.; Duan, D. L.; Zheng, Y. G.

    2017-01-01

    The corrosion behavior of carbon steel has been tested in the presence of sodium thiosulfate and sodium sulfide in an MDEA-based CO2 capture system using electrochemical methods, weight loss measurements and surface analysis. The results of electrochemical measurements revealed that both thiosulfate and sulfide showed corrosion resistance properties to carbon steel corrosion. The corrosion resistance for the system with thiosulfate increased with concentration, while the system with sulfide yielded better corrosion resistance to carbon steel at lower concentrations as increase in sulfide concentration decreased the corrosion resistance. The corrosion inhibition behaviors for both systems at 0.05 M salt concentrations were confirmed by weight loss measurement, and the solution with sodium sulfide exhibited a better inhibition with time.

  17. The use of Euphorbia falcata extract as eco-friendly corrosion inhibitor of carbon steel in hydrochloric acid solution

    Energy Technology Data Exchange (ETDEWEB)

    El Bribri, A. [Laboratoire de Chimie Organique, Bioorganique et Environnement, Faculté des Sciences, Université Chouaib Doukkali, B.P. 20, M-24000 El Jadida (Morocco); Tabyaoui, M., E-mail: hamidtabyaoui@yahoo.fr [Laboratoire de Chimie Organique, Bioorganique et Environnement, Faculté des Sciences, Université Chouaib Doukkali, B.P. 20, M-24000 El Jadida (Morocco); Laboratoire des Matériaux, Nanoparticules et Environnement, Université Mohamed V Agdal, Faculté des Sciences, 4 Av. Ibn Battouta, B.P. 1014 RP, M-10000 Rabat (Morocco); Tabyaoui, B. [Laboratoire de Chimie Organique, Bioorganique et Environnement, Faculté des Sciences, Université Chouaib Doukkali, B.P. 20, M-24000 El Jadida (Morocco); El Attari, H.; Bentiss, F. [Laboratoire de Catalyse et de Corrosion des Matériaux (LCCM), Faculté des Sciences, Université Chouaib Doukkali, B.P. 20, M-24000 El Jadida (Morocco)

    2013-08-15

    Euphorbia falcata L. extract (EFE) was investigated as eco-friendly corrosion inhibitor of carbon steel in 1 M HCl using gravimetric, ac impedance, polarization and scanning electron microscopy (SEM) techniques. The experimental results show that EFE is good corrosion inhibitor and the protection efficiency is increased with the EEF concentration. The results obtained from weight loss and ac impedance studies were in reasonable agreement. Impedance experimental data revealed a frequency distribution of the capacitance, simulated as constant phase element. Polarization curves indicated that EFE is a mixed inhibitor. The corrosion inhibition was assumed to occur via adsorption of EFE molecules on the metal surface. The adsorption of the E. falcata extract was well described by the Langmuir adsorption isotherm. The calculated ΔG{sub ads}{sup o} value showed that the corrosion inhibition of the carbon steel in 1 M HCl is mainly controlled by a physisorption process. - Graphical abstract: Display Omitted - Highlights: • EFE is a good eco-friendly inhibitor for the corrosion of carbon steel in 1 M HCl. • EFE acts as mixed-type inhibitor in 1 M HCl medium. • Weight loss, ac impedance and polarization methods are in reasonable agreement. • The adsorption of EFE is well described by the Langmuir adsorption isotherm.

  18. Corrosion-erosion resistance of Zn-Al co-cementation coatings on carbon steels in aqueous media

    Institute of Scientific and Technical Information of China (English)

    李德志; 何业东; 王德仁; 张召恩; 齐慧滨; 高唯

    2002-01-01

    A novel Zn-Al co-cementation coating was obtained by a pack cementation method. This coating possesses a two-layered structure. The outer layer is mainly composed of Fe2Al5 and FeAl intermetallics with a small amount of Zn, and the inner layer consists of Zn, Fe and a small amount of Al. The corrosion-erosion resistance of Zn-Al co-cementation coatings on carbon steel was studied by a rotary corrosion method in various NaCl and H2S containing solutions and relevant SiO2 containing media. The experimental results are compared with those of carbon steels and the sherardizing and aluminizing coatings, showing that the Zn-Al co-cementation coatings have excellent corrosion-erosion resistance in various aqueous media.

  19. Influence of ph on corrosion control of carbon steel by peroxide injection in sour water

    Energy Technology Data Exchange (ETDEWEB)

    Vieira, Martins Magda; Baptista, Walmar; Joia, Carlos Jose Bandeira de Mello [PROTEMP - PETROBRAS/CENPES, Cidade Universitaria, Quadra 7, Rio de Janeiro, CEP 21949-900 (Brazil); Ponciano, Gomes Jose Antonio da Cunha [Departamento de Engenharia Metalurgica e de Materiais-COPPE/UFRJ, Cidade Universitaria, Rio de Janeiro (Brazil)

    2004-07-01

    Sour hydrogen damage is considered the most important corrosive process in the light-ends recovery section of Fluid Catalytic Cracking Units (FCCU). Corrosion in this condition is due to heavy gas oil that originates great amount of contaminants, such as H{sub 2}S, NH{sub 3} and HCN. Hydrogen absorption is promoted by the presence of free cyanides in the environment. The attenuation of this process requires the use of some inhibitors, such as oxygen, hydrogen peroxide (H{sub 2}O{sub 2}) or commercial polysulfides. The effect of these compounds is to neutralize free cyanides (CN{sup -}) into thio-sulfides (SCN{sup -}). When peroxide injection is selected, cyanide concentration in sour water has been used as key parameter to start the peroxide introduction. However, the importance of pH in this system has been pointed out by many authors. The aim of this work is to investigate the influence of pH when peroxide injection is carried out in less alkaline conditions of sour water. Electrochemical techniques - like anodic polarization and hydrogen permeation tests - and weight loss measurements were used to evaluate the effectiveness of corrosion control of carbon steel. It was concluded that at pH 7.5 peroxide injection can drive to an increment of the corrosion rate. Besides that, it was concluded that hydrogen permeation into the metal is promoted. Both detrimental effects were due to elemental sulfur generation in this pH range. The adoption of pH as a key parameter for peroxide injection is then suggested. (authors)

  20. Corrosion Inhibition Effect of Carbon Steel in Sea Water by L-Arginine-Zn2+ System

    Directory of Open Access Journals (Sweden)

    S. Gowri

    2014-01-01

    Full Text Available The inhibition efficiency of L-Arginine-Zn2+ system in controlling corrosion of carbon steel in sea water has been evaluated by the weight-loss method. The formulation consisting of 250 ppm of L-Arginine and 25 ppm of Zn2+ has 91% IE. A synergistic effect exists between L-Arginine and Zn2+. Polarization study reveals that the L-Arginine-Zn2+ system functions as an anodic inhibitor and the formulation controls the anodic reaction predominantly. AC impedance spectra reveal that protective film is formed on the metal surface. Cyclic voltammetry study reveals that the protective film is more compact and stable even in a 3.5% NaCl environment. The nature of the protective film on a metal surface has been analyzed by FTIR, SEM, and AFM analysis.

  1. ELECTROCHEMICAL IMPEDANCE SPECTROSCOPY STUDY OF CORROSION INHIBITION OF MODIFIED LIGNOSULPHONATE FOR CARBON STEEL

    Institute of Scientific and Technical Information of China (English)

    C.H. Yi; X.Q. Qiu; D.J. Yang; H.M. Lou

    2005-01-01

    The corrosion inhibition for carbon steel in circulating cooling water by modified lignosulphonate has been investigated using electrochemical impedance spectroscopy technique. Results show that the inhibition efficiency of modified lignosulphonate GCL2 is a great improvement on that of lignosulphonate. The maximum inhibition efficiency of GCL2 reaches 99.21% at forming adsorption film on the metal surface for the electrochemical impedance spectroscopy in GCL2 solution shows more than one time-constant. Moreover, results also indicate that it is more efficient in stirring solution than in still solution for GCL2 because the constant of adsorption in stirring solution is much larger than that in still solution. The adsorption of inhibitor GCL2 follows Langmuir's adsorption isotherm.

  2. Inhibition of corrosion of carbon steel by heptane sulphonic acid – Zn2+ system

    Directory of Open Access Journals (Sweden)

    C. MARY ANBARAS

    2012-03-01

    Full Text Available Corrosion inhibition of carbon steel in dam water by sodium heptane sulphonate (SHS and zinc ion system was investigated using weight loss and potentiodynamic polarization methods. Results of weight loss method indicated that inhibition efficiency (IE increased as the inhibitor concentration increased. A synergistic effect existed between SHS and Zn2+. The influence of sodium potassium tartrate (SPT on the IE of the SHS-Zn2+ system was evaluated. As the immersion period increased, the IE decreased. Polarization study revealed that SHS-Zn2+ system functioned as a cathodic inhibitor. AC impedance spectra revealed that a protective film was formed on the metal surface. The nature of the metal surface was analyzed by FTIR spectra, SEM and AFM analyses.

  3. Effect of H{sub 2}S on the CO{sub 2} corrosion of carbon steel in acidic solutions

    Energy Technology Data Exchange (ETDEWEB)

    Choi, Yoon-Seok, E-mail: choiy@ohio.ed [Institute for Corrosion and Multiphase Technology, Department of Chemical and Biomolecular Engineering, Ohio University, 342 West State Street, Athens, OH 45701 (United States); Nesic, Srdjan [Institute for Corrosion and Multiphase Technology, Department of Chemical and Biomolecular Engineering, Ohio University, 342 West State Street, Athens, OH 45701 (United States); Ling Shiun [ExxonMobil Research and Engineering Company, 1545 Route 22 East, Annandale, NJ 08801 (United States)

    2011-01-15

    The objective of this study is to evaluate the effect of low-level hydrogen sulfide (H{sub 2}S) on carbon dioxide (CO{sub 2}) corrosion of carbon steel in acidic solutions, and to investigate the mechanism of iron sulfide scale formation in CO{sub 2}/H{sub 2}S environments. Corrosion tests were conducted using 1018 carbon steel in 1 wt.% NaCl solution (25 {sup o}C) at pH of 3 and 4, and under atmospheric pressure. The test solution was saturated with flowing gases that change with increasing time from CO{sub 2} (stage 1) to CO{sub 2}/100 ppm H{sub 2}S (stage 2) and back to CO{sub 2} (stage 3). Corrosion rate and behavior were investigated using linear polarization resistance (LPR) technique. Electrochemical impedance spectroscopy (EIS) and potentiodynamic tests were performed at the end of each stage. The morphology and compositions of surface corrosion products were analyzed using scanning electron microscopy (SEM)/energy dispersive spectroscopy (EDS) and X-ray photoelectron spectroscopy (XPS). The results showed that the addition of 100 ppm H{sub 2}S to CO{sub 2} induced rapid reduction in the corrosion rate at both pHs 3 and 4. This H{sub 2}S inhibition effect is attributed to the formation of thin FeS film (tarnish) on the steel surface that suppressed the anodic dissolution reaction. The study results suggested that the precipitation of iron sulfide as well as iron carbonate film is possible in the acidic solutions due to the local supersaturation in regions immediately above the steel surface, and these films provide corrosion protection in the acidic solutions.

  4. Localized Corrosion of Chromium Coated Steel

    NARCIS (Netherlands)

    Zhang, X.; Beentjes, P.; Mol, A.; Terryn, H.

    2006-01-01

    In this paper, we report on the studies of the local corrosion behaviour of chromium-coated ultra low carbon steel in NaCl solution using polarization, electrochemical impedance spectroscopy (EIS) and SVET.

  5. Corrosion Inhibition of Carbon Steel in HCl Solution by Some Plant Extracts

    Directory of Open Access Journals (Sweden)

    Ambrish Singh

    2012-01-01

    Full Text Available The strict environmental legislations and increasing ecological awareness among scientists have led to the development of “green” alternatives to mitigate corrosion. In the present work, literature on green corrosion inhibitors has been reviewed, and the salient features of our work on green corrosion inhibitors have been highlighted. Among the studied leaves, extract Andrographis paniculata showed better inhibition performance (98% than the other leaves extract. Strychnos nuxvomica showed better inhibition (98% than the other seed extracts. Moringa oleifera is reflected as a good corrosion inhibitor of mild steel in 1 M HCl with 98% inhibition efficiency among the studied fruits extract. Bacopa monnieri showed its maximum inhibition performance to be 95% at 600 ppm among the investigated stem extracts. All the reported plant extracts were found to inhibit the corrosion of mild steel in acid media.

  6. Electrochemical corrosion behavior of X52 and X60 steels in carbon dioxide containing saltwater solution

    Directory of Open Access Journals (Sweden)

    Rihan Omar Rihan

    2012-01-01

    Full Text Available X52 and X60 high strength low alloy (HSLA steels are widely used in the construction of petroleum pipelines. This paper discusses the corrosion resistance of X52 and X60 steels in CO2 containing saltwater at pH 4.4 and 50 ºC. A circulating flow loop system inside an autoclave was used for conducting the experimental work. The rotating impeller speed was 2000 rpm. The corrosion rate was monitored using in situ electrochemical methods such as potentiodynamic sweep, linear polarization resistance, and electrochemical impedance spectroscopy (EIS methods. Results indicated that the corrosion rate of X60 steel is relatively higher than that of X52 steel.

  7. Electrochemical corrosion behavior of X52 and X60 steels in carbon dioxide containing saltwater solution

    Directory of Open Access Journals (Sweden)

    Rihan Omar Rihan

    2013-02-01

    Full Text Available X52 and X60 high strength low alloy (HSLA steels are widely used in the construction of petroleum pipelines. This paper discusses the corrosion resistance of X52 and X60 steels in CO2 containing saltwater at pH 4.4 and 50 ºC. A circulating flow loop system inside an autoclave was used for conducting the experimental work. The rotating impeller speed was 2000 rpm. The corrosion rate was monitored using in situ electrochemical methods such as potentiodynamic sweep, linear polarization resistance, and electrochemical impedance spectroscopy (EIS methods. Results indicated that the corrosion rate of X60 steel is relatively higher than that of X52 steel.

  8. Erosion and Corrosion of Mild Steel and Stainless Steel in Sodium Carbonate/Bicarbonate Solution Bearing Alumina Particle

    Institute of Scientific and Technical Information of China (English)

    YUAN Qing-long; LIANG Hong-da

    2004-01-01

    With a rotating cylinder electrode apparatus, the polarization behaviors of the mild steel and the stainless steel 0Cr18Ni9 in NaHCO3 (0.5 M)+Na2CO3 (0.5 M) solution with and without erodent particles were investigated and compared. The results show that the rotation speed of cylinder hardly affects the polarization behavior of sample in solution without particles but exerts a great influence on that with particles. Increasing rotation speed, the free corrosion potential shifts to positive direction and the oxygen limiting current density increases. Both the mild steel and stainless steel 0Cr18Ni9 experience a significant increase of the mass loss by increasing erosion, and erosive wear was dominated by severe micro-plowing. The insufficient mechanical strength of both materials leads to a low resistance to particle removal. Increasing peripheral velocities of the rotating cylinder enhances the corrosion rate of the mild steel. The stainless steel 0Cr18Ni9, due to a high erosive wear, also suffers from similar erosion-corrosion damage, despite that its corrosion resistance is much higher than that of the mild steel.

  9. Effects of iron-reducing bacteria on carbon steel corrosion induced by thermophilic sulfate-reducing consortia.

    Science.gov (United States)

    Valencia-Cantero, Eduardo; Peña-Cabriales, Juan José

    2014-02-28

    Four thermophilic bacterial species, including the iron-reducing bacterium Geobacillus sp. G2 and the sulfate-reducing bacterium Desulfotomaculum sp. SRB-M, were employed to integrate a bacterial consortium. A second consortium was integrated with the same bacteria, except for Geobacillus sp. G2. Carbon steel coupons were subjected to batch cultures of both consortia. The corrosion induced by the complete consortium was 10 times higher than that induced by the second consortium, and the ferrous ion concentration was consistently higher in iron-reducing consortia. Scanning electronic microscopy analysis of the carbon steel surface showed mineral films colonized by bacteria. The complete consortium caused profuse fracturing of the mineral film, whereas the non-iron-reducing consortium did not generate fractures. These data show that the iron-reducing activity of Geobacillus sp. G2 promotes fracturing of mineral films, thereby increasing steel corrosion.

  10. Characterization of the corrosion behavior of the carbon steel liner in Hanford Site single-shell tanks

    Energy Technology Data Exchange (ETDEWEB)

    Anantatmula, R.P.; Schwenk, E.B. [Westinghouse Hanford Co., Richland, WA (United States); Danielson, M.J. [Pacific Northwest Lab., Richland, WA (United States)

    1994-06-01

    Six safety initiatives have been identified for accelerating the resolution of waste tank safety issues and closure of unreviewed safety questions. Safety Initiative 5 is to reduce safety and environmental risk from tank leaks. Item d of Safety Initiative 5 is to complete corrosion studies of single-shell tanks to determine failure mechanisms and corrosion control options to minimize further degradation by June 1994. This report has been prepared to fulfill Safety Initiative 5, Item d. The corrosion mechanisms that apply to Hanford Site single-shell tanks are stress corrosion cracking, pitting/crevice corrosion, uniform corrosion, hydrogen embrittlement, and microbiologically influenced corrosion. The corrosion data relevant to the single-shell tanks dates back three decades, when results were obtained from in-situ corrosion coupons in a few single-shell tanks. Since that time there have been intertank transfers, evaporation, and chemical alterations of the waste. These activities have changed the character and the present composition of the waste is not well characterized. All conclusions and recommendations are made in the absence of relevant laboratory experimental data and tank inspection data. The report attempts to identify the failure mechanisms by a literature survey of carbon steel data in environments similar to the single-shell tank wastes, and by a review of the work performed at the Savannah River Site where similar wastes are stored in similar carbon steel tanks. Based on these surveys, and in the absence of data specific to Hanford single-shell tanks, it may be concluded that the single-shell tanks identified as leakers failed primarily by stress corrosion cracking due to the presence of high nitrate/low hydroxide wastes and residual stresses. In addition, some failures may be attributed to pitting under crevices in low hydroxide locations.

  11. THE SENSITIVITY OF CARBON STEELS' SUSCEPTIBILITY TO LOCALIZED CORROSION TO THE PH OF NITRATE BASED NUCLEAR WASTES

    Energy Technology Data Exchange (ETDEWEB)

    BOOMER KD

    2010-01-14

    The Hanford tank reservation contains approximately 50 million gallons of liquid legacy radioactive waste from cold war weapons production, which is stored in 177 underground storage tanks. The tanks will be in use until waste processing operations are completed. The wastes tend to be high pH (over 10) and nitrate based. Under these alkaline conditions carbon steels tend to be passive and undergo relatively slow uniform corrosion. However, the presence of nitrate and other aggressive species, can lead to pitting and stress corrosion cracking. This work is a continuation of previous work that investigated the propensity of steels to suffer pitting and stress corrosion cracking in various waste simulants. The focus of this work is an investigation of the sensitivity of the steels' pitting and stress corrosion cracking susceptibility tosimulant pH. Previous work demonstrated that wastes that are high in aggressive nitrate and low in inhibitory nitrite are susceptible to localized corrosion. However, the previous work involved wastes with pH 12 or higher. The current work involves wastes with lower pH of 10 or 11. It is expected that at these lower pHs that a higher nitrite-to-nitrate ratio will be necessary to ensure tank integrity. This experimental work involved both electrochemical testing, and slow strain rate testing at either the free corrosion potential or under anodic polarization. The results of the current work will be discussed, and compared to work previously presented.

  12. The effect of organic matter associated with the corrosion products on the corrosion of mild steel in the Arabian Sea

    Digital Repository Service at National Institute of Oceanography (India)

    Bhosle, N.B.; Wagh, A.B.

    the corrosion of mild steel and the temperature and dissolved oxygen of seawater. In contrast to this, the corrosion and mild steel was inversely related to the organic carbon and water extractable carbohydrates associated with the corrosion products of mild...

  13. Microbiological corrosion in low carbon steels; Corrosion microbiologica en aceros de bajo carbono

    Energy Technology Data Exchange (ETDEWEB)

    Medina-Custodio, O; Ortiz-Prado, A; Jacobo-Armendariz, V. H; Schouwenaars-Franssens, R [Universidad Nacional Autonoma de Mexico, Mexico, D.F. (Mexico)]. E-mail: medina_1979@yahoo.com; armandoo@servidor.unam.mx; vjacobo@dgapa.unam.mx; raf_schouweenaars@yahoo.com

    2009-01-15

    The Microbiologically Induced Corrosion affects several industries, such as oil industry where it is estimated that 20% to 30% pipes failures are related with microorganism. The chemical reactions generate ions transfer, this validate the use of electrochemical technique for its analysis. Coupons submerged in a nutritional medium with presence and absence of three different microorganisms during two periods, 48 hours and 28 days were studied. Polarization resistance (Rp) and Electrochemical Impedance Spectroscopy (EIS) techniques were applied to determine the corrosively of the systems. The results show a greater corrosive effect of abiotic systems, this indicates a microorganisms protection effect to the metal, opposite to the first hypothesis. This result was ratified observing surface coupons by using Scanning Electron Microscopy (SEM) technique. A possible mechanism based on Evans - Tafel graph is proposed to explain inhibitor microorganism effect. [Spanish] La corrosion microbiologica es un tipo comun de deterioro que afecta diversas industrias, una de ellas es la petrolera en la que se estiman que el 20% o 30% de fallas en las tuberias de trasporte de hidrocarburos es favorecida por microorganismos. Las reacciones quimicas que sustentan estos, generan transferencia de iones, lo que justifica el empleo de tecnicas electroquimicas para su analisis. En este trabajo, se estudiaron probetas de acero de bajo carbono SAE 1018, sumergidas en un medio nutritivo rico en cloruros en presencia y ausencia de tres diferentes cargas microbianas, en tiempos de exposicion de 48 horas y 28 dias. Se realizaron ensayos de resistencia a la polarizacion (Rp) y espectroscopia de impedancia electroquimica (EIS) para determinar el efecto corrosivo de los diferentes sistemas. Los resultados muestran que el medio abiotico causa el mayor efecto corrosivo, lo que indica un efecto protector de los microorganismos al metal contradiciendo la hipotesis inicialmente propuesta. La observacion

  14. Corrosion detection of steel reinforced concrete using combined carbon fiber and fiber Bragg grating active thermal probe

    Science.gov (United States)

    Li, Weijie; Ho, Siu Chun Michael; Song, Gangbing

    2016-04-01

    Steel reinforcement corrosion is one of the dominant causes for structural deterioration for reinforced concrete structures. This paper presents a novel corrosion detection technique using an active thermal probe. The technique takes advantage of the fact that corrosion products have poor thermal conductivity, which will impede heat propagation generated from the active thermal probe. At the same time, the active thermal probe records the temperature response. The presence of corrosion products can thus be detected by analyzing the temperature response after the injection of heat at the reinforcement-concrete interface. The feasibility of the proposed technique was firstly analyzed through analytical modeling and finite element simulation. The active thermal probe consisted of carbon fiber strands to generate heat and a fiber optic Bragg grating (FBG) temperature sensor. Carbon fiber strands are used due to their corrosion resistance. Wet-dry cycle accelerated corrosion experiments were performed to study the effect of corrosion products on the temperature response of the reinforced concrete sample. Results suggest a high correlation between corrosion severity and magnitude of the temperature response. The technique has the merits of high accuracy, high efficiency in measurement and excellent embeddability.

  15. Corrosion behaviour of steel during accelerated carbonation of solutions which simulate the pore concrete solution

    Directory of Open Access Journals (Sweden)

    Alonso, C.

    1987-06-01

    Full Text Available In spite of the numerous studies carried out on carbonation of the concrete, very few data have been published on the mechanism of steel depassivation and the corrosion rates involved in this type of phenomenon. Also some uncertainties remain as to the chemical composition of the pore solution of a carbonated concrete. Random behaviours related with the changes in the corrosion rate of steel during accelerated carbonation of cement mortars have suggested the need to study the process in a more simple medium which allows the isolation of the different parameters. Thus, saturated Ca(0H2 -base solutions with different additions of KOH and NaOH have been used to simulate the real pore concrete solution. In the present work, simultaneous changes in the pH value, corrosion potential and corrosion rate (measured by means of the determination of the Polarization Resistance of steel roads have been monitored during accelerated carbonation produced by a constant flux through the solution of CO2 gas and/or air.

    A pesar de los numerosos estudios realizados en torno a la carbonatación del hormigón, son muy pocos los datos publicados acerca del mecanismo de despasivación del acero y las velocidades de corrosión implicadas en el proceso de corrosión por carbonatación. Por otra parte, aún no se conoce la composición de la fase acuosa de un hormigón carbonatado. Cierta erraticidad en los cambios registrados en la velocidad de corrosión del acero durante la carbonatación acelerada de morteros de cemento, puso de manifiesto la necesidad del estudio del proceso en un sistema simplificado que permitiera considerar aisladamente cada uno de los distintos parámetros. A este fin se utilizaron como disoluciones de simulación de la fase acuosa intersticial del hormigón, disoluciones saturadas de Ca(0H2 con distintas adiciones de NaOH o KOH. En el presente trabajo, se han registrado simultáneamente los cambios en

  16. Low carbon steel corrosion damage prediction in rural and urban environments

    Directory of Open Access Journals (Sweden)

    Díaz, V.

    2003-12-01

    Full Text Available This paper presents an Artificial Neural Network (ANN model for the damage function of carbon steel, expressed in μm of corrosion penetration as a function of environmental variables. Working in the context of the Iberoamerican Atmospheric Corrosion Map Project, the experimental data comes as result of the corrosion of low alloy steel subtracts in three test sites in Uruguay, South America. In addition, we included experimental values obtained from short time kinetics studies, corresponding to special series from one of the sites. The ANN numerical model shows attractive results regarding goodness of fit and residual distributions. It achieves a RMSE value of 0.5 μm while a classical regression model lies in the range of 4.1 μm. Furthermore, a properly adjusted ANN model can be useful in the prediction of corrosion damage under different climatological and pollution conditions, while linear models cannot.

    Este artículo presenta la metodología de las redes neuronales artificiales (RNA como solución para el modelado de los valores experimentales obtenidos en los procesos de corrosión atmosférica. Se desarrolla el modelo de RNA para la función de daño, expresada en μm de penetración para el acero de bajo carbono en función de las variables medioambientales, en el contexto del Proyecto MICAT (Mapa Iberoamericano de Corrosión Atmosférica y programas de experimentación propios. Los datos experimentales son resultado de los estudios de calibración sobre sustratos ferrosos en tres sitios del territorio uruguayo, Sudamérica. Se incluyen, además, los valores experimentales obtenidos en los estudios de cinéticas iniciales, correspondientes a series especiales de cortos tiempos de exposición en una de las estaciones de ensayo. El modelo numérico de RNA muestra resultados con un valor de RMSE de 0,5 μm, en tanto el modelo de regresión clásico arroja un valor de 4,1 μm.

  17. Synergistic Effect of Tungstate and Benzotriazole on Corrosion Inhibition of Carbon Steel in Solutions Containing Cl-

    Institute of Scientific and Technical Information of China (English)

    LI Yan; XI Dan-li; LU Zhu

    2004-01-01

    The corrosion inhibition of tungstate, benzotriazole (BTA) and their combination in solutions containing Cl- was studied by electrochemical techniques. The results indicated that the inhibition efficiency of tungstate was higher than that of BTA. The efficiency increased with increasing concentration of tungstate or BTA. In the studies of synergistic effect of tungstate and BTA, it had been found that in Ph 9.0 solution, the largest Rt could be obtained with the concentration ratio of tungstate / BTA being 1:1. Lowering the Ph value of solution would reduce the efficiency of inhibitors, especially in binary inhibitors. Increasing the concentration of Cl- accelerated the corrosion of carbon steel in the solutions with various inhibitors, but the influence of Cl- on corroding rate in binary inhibitors was not so strong as in single component. The results of surface analysis showed that W, C, N, O and Fe elements existed in the protecting film formed with binary inhibitors. The thickness of the film was about 12-15nm.

  18. POLYTETRAFLUOROETHYLENE-RICH POLYPHENLENESULFIDE BLEND TOP COATINGS FOR MITIGATING CORROSION OF CARBON STEEL IN 300 DEGREE CELCIUS BRINE.

    Energy Technology Data Exchange (ETDEWEB)

    SUGAMA, T.; JUNG, D.

    2006-06-01

    We evaluated usefulness of a coating system consisting of an underlying polyphenylenesulfide (PPS) layer and top polytetrafluoroethylene (PTFE)-blended PPS layer as low friction, water repellent, anti-corrosion barrier film for carbon steel steam separators in geothermal power plants. The experiments were designed to obtain information on kinetic coefficient of friction, surface free energy, hydrothermal oxidation, alteration of molecular structure, thermal stability, and corrosion protection of the coating after immersing the coated carbon steel coupons for up to 35 days in CO{sub 2}-laden brine at 300 C. The superficial layer of the assembled coating was occupied by PTFE self-segregated from PPS during the melt-flowing process of this blend polymer; it conferred an outstanding slipperiness and water repellent properties because of its low friction and surface free energy. However, PTFE underwent hydrothermal oxidation in hot brine, transforming its molecular structure into an alkylated polyfluorocarboxylate salt complex linked to Na. Although such molecular transformation increased the friction and surface free energy, and also impaired the thermal stability of PTFE, the top PTFE-rich PPS layer significantly contributed to preventing the permeation of moisture and corrosive electrolytes through the coating film, so mitigating the corrosion of carbon steel.

  19. Investigation on carbon dioxide corrosion behaviour of HP13Cr110 stainless steel in simulated stratum water

    Energy Technology Data Exchange (ETDEWEB)

    Mu, L.J. [School of Materials Science and Engineering, Xi' an Jiaotong University, Xi' an 710049 (China)], E-mail: mulijunxjtu@126.com; Zhao, W.Z. [School of Materials Science and Engineering, Xi' an Jiaotong University, Xi' an 710049 (China)

    2010-01-15

    The carbon dioxide corrosion behaviour of HP13Cr110 stainless steel in simulated stratum water is studied by potentiodynamic curve and electrochemical impedance spectroscopy (EIS); the micro-structure and composition of the corrosion scale formed at high-temperature and high-pressure are analyzed by scanning electron microscopy (SEM), X-ray diffraction (XRD) and X-ray photoelectron spectroscopy (XPS). The results show that 13Cr stainless steel is in passive state in the stratum water, the passive current density increases and the passive potential region decreases with increasing temperature. The corrosion scale formed at high-temperature and high-pressure is mainly composed of iron/chromium oxides and a little amount of FeCO{sub 3}.

  20. Effect of hydrazine on general corrosion of carbon and low-alloyed steels in pressurized water reactor secondary side water

    Energy Technology Data Exchange (ETDEWEB)

    Järvimäki, Sari [Fortum Ltd, Loviisa Power Plant, Loviisa (Finland); Saario, Timo; Sipilä, Konsta [VTT Technical Research Centre of Finland Ltd., Nuclear Safety, P.O. Box 1000, FIN-02044 VTT (Finland); Bojinov, Martin, E-mail: martin@uctm.edu [Department of Physical Chemistry, University of Chemical Technology and Metallurgy, Kl. Ohridski Blvd, 8, 1756 Sofia (Bulgaria)

    2015-12-15

    Highlights: • The effect of hydrazine on the corrosion of steel in secondary side water investigated by in situ and ex situ techniques. • Oxide grown on steel in 100 ppb hydrazine shows weaker protective properties – higher corrosion rates. • Possible explanation of the accelerating effect of higher concentrations of hydrazine on flow assisted corrosion offered. - Abstract: The effect of hydrazine on corrosion rate of low-alloyed steel (LAS) and carbon steel (CS) was studied by in situ and ex situ techniques under pressurized water reactor secondary side water chemistry conditions at T = 228 °C and pH{sub RT} = 9.2 (adjusted by NH{sub 3}). It is found that hydrazine injection to a maximum level of 5.06 μmol l{sup −1} onto surfaces previously oxidized in ammonia does not affect the corrosion rate of LAS or CS. This is confirmed also by plant measurements at Loviisa NPP. On the other hand, hydrazine at the level of 3.1 μmol l{sup −1} decreases markedly the amount and the size of deposited oxide crystals on LAS and CS surface. In addition, the oxide grown in the presence of 3.1 μmol l{sup −1} hydrazine is somewhat less protective and sustains a higher corrosion rate compared to an oxide film grown without hydrazine. These observations could explain the accelerating effect of higher concentrations of hydrazine found in corrosion studies of LAS and CS.

  1. Synergic Mechanism of an Organic Corrosion Inhibitor for Preventing Carbon Steel Corrosion in Chloride Solution

    Institute of Scientific and Technical Information of China (English)

    LIU Zhiyong; YU Lei; LI Qingzhong

    2015-01-01

    The inhibition effect of dimethylethanolamine (DMEA) and its composite with carboxylic acid was studied with the electrochemical tests. The experimental results indicate that DMEA is not a good inhibitor but the composite of DMEA with caprylic acid exhibits excellent inhibiting efficiency. The synergic mechanism of the organic corrosion inhibitors (OCIs) was studied with quantum chemical calculations. It is found that the DMEA forms a quaternary ammonium salt with the proton in carboxylic acid, and a cyclic complex formed between the salt and Fe may be responsible for the enhancement of inhibiting efficiency. The possible hydrogen bond formed between DMEA and carboxylic acid is not enough for the inhibiting effect. This work is helpful to proposing theoretical interpretation as well as developing a functional organic inhibitor to improve the durability of reinforced concrete contaminated with chloride.

  2. Use of Homogeneously-Sized Carbon Steel Ball Bearings to Study Microbially-Influenced Corrosion in Oil Field Samples

    Directory of Open Access Journals (Sweden)

    Gerrit eVoordouw

    2016-03-01

    Full Text Available Microbially-influenced corrosion (MIC contributes to the general corrosion rate (CR, which is typically measured with carbon steel coupons. Here we explore the use of carbon steel ball bearings, referred to as beads (55.0 ± 0.3 mg; Ø = 0.238 cm, for determining CRs. CRs for samples from an oil field in Oceania incubated with beads were determined by the weight loss method, using acid treatment to remove corrosion products. The release of ferrous and ferric iron was also measured and CRs based on weight loss and iron determination were in good agreement. Average CRs were 0.022 mm/yr for 8 produced waters with high numbers (105/ml of acid-producing bacteria (APB, but no sulfate-reducing bacteria (SRB. Average CRs were 0.009 mm/yr for 5 central processing facility (CPF waters, which had no APB or SRB due to weekly biocide treatment and 0.036 mm/yr for 2 CPF tank bottom sludges, which had high numbers of APB (106/ml and SRB (108/ml. Hence, corrosion monitoring with carbon steel beads indicated that biocide treatment of CPF waters decreased the CR, except where biocide did not penetrate. The CR for incubations with 20 ml of a produced water decreased from 0.061 to 0.007 mm/yr when increasing the number of beads from 1 to 40. CRs determined with beads were higher than those with coupons, possibly also due to a higher weight of iron per unit volume used in incubations with coupons. Use of 1 ml syringe columns, containing carbon steel beads and injected with 10 ml/day of SRB-containing medium for 256 days gave a CR of 0.11 mm/yr under flow conditions. The standard deviation of the distribution of residual bead weights, a measure for the unevenness of the corrosion, increased with increasing CR. The most heavily corroded beads showed significant pitting. Hence the use of uniformly sized carbon steel beads offers new opportunities for screening and monitoring of corrosion including determination of the distribution of corrosion rates, which allows

  3. Electrochemical corrosion behavior of X52 and X60 steels in carbon dioxide containing saltwater solution

    OpenAIRE

    Rihan Omar Rihan

    2013-01-01

    X52 and X60 high strength low alloy (HSLA) steels are widely used in the construction of petroleum pipelines. This paper discusses the corrosion resistance of X52 and X60 steels in CO2 containing saltwater at pH 4.4 and 50 ºC. A circulating flow loop system inside an autoclave was used for conducting the experimental work. The rotating impeller speed was 2000 rpm. The corrosion rate was monitored using in situ electrochemical methods such as potentiodynamic sweep, linear polarization resistan...

  4. Opuntia ficus-indica Extract as Green Corrosion Inhibitor for Carbon Steel in 1 M HCl Solution

    Directory of Open Access Journals (Sweden)

    J. P. Flores-De los Ríos

    2015-01-01

    Full Text Available The effect of Opuntia ficus-indica (Nopal as green corrosion inhibitor for carbon steel in 1 M HCl solution has been investigated by using weight loss tests, potentiodynamic polarization curves, and electrochemical impedance spectroscopy measurements. Also, scanning electron microscopy (SEM and Fourier transform infrared spectroscopy (FT-IR analysis were performed. The inhibitor concentrations used ranged from 0 to 300 ppm at 25, 40, and 60°C. Results indicated the inhibition efficiency increases with increasing extract concentration and decreases with the temperature, and the inhibitor acted as a cathodic-type inhibitor which is physically absorbed onto the steel surface. In fact, the adsorption of the inhibitor on the steel surface follows the Langmuir adsorption isotherm, indicating monolayer adsorption. The presence of heteroatoms such as C, N, and O and OH groups were responsible for the corrosion inhibition.

  5. Improvement of the corrosion and tribological properties of CSS-42L aerospace bearing steel using carbon ion implantation

    Science.gov (United States)

    Wang, Fangfang; Zhou, Chungen; Zheng, Lijing; Zhang, Hu

    2017-01-01

    The aerospace bearings steel CSS-42L was ion implanted by carbon with implantation fluxes of 5 × 1016 ions cm-2. The composition, microstructure and hardness of the carbon implanted samples were characterized using X-ray photoelectron spectroscopy, Auger electron spectroscopy, X-ray diffraction, and nanoindentation tests. The corrosion and tribological properties were also evaluated in the present work. The results shown that carbon implantation produced an amorphous layer and graphitic bounds formed at the near surface of CSS-42L steel. In the electrochemical test, the carbon implanted samples suggested lower current densities and corrosion rates. Carbon ion implanted samples shown a relative Cr-enrichment at the surface as compared with nonimplanted samples. The improved corrosion resistance is believed to be related to the formed amorphous layer, the enhancement of Cr diffusion in the carbon implantation layer which contributed the formation of passive film on the surface, the decrease of free electrons which caused by the increase of carbon fraction. The external hard layer had positive effect on the wear resistance, reducing strongly the friction coefficient about 30% and the abrasive-adhesive mechanism present in the unimplanted samples was not modified by the implantation process.

  6. Effect of the Unsaturation of the Hydrocarbon Chain of Fatty-Amides on the CO2 Corrosion of Carbon Steel Using EIS and Real-Time Corrosion Measurement

    Directory of Open Access Journals (Sweden)

    J. Porcayo-Calderon

    2015-01-01

    Full Text Available Fatty-amide derivatives were evaluated to study the effect of the double bonds into the hydrocarbon chain (C18 on the corrosion behavior of carbon steel. Electrochemical impedance spectroscopy (EIS and real-time corrosion measurements were used to evaluate the inhibition mechanism of the fatty-amides on carbon steel in CO2-saturated (3% NaCl + 10% diesel emulsion at 50°C. EIS results demonstrated that the unsaturation present into the hydrocarbon chain contributes to the efficiency of fatty-amides, because they can be adsorbed on the metal surface by a flat-adsorption process reducing the presence of active sites and blocking the corrosion process and preventing the diffusion of corrosive species, such as H2O, H+, Cl−, and HCO3-. Real-time corrosion measurements also indicated that the effectiveness of the inhibitors is dependent on the unsaturation into the hydrocarbon chain, being also a good technique to determine the stability of the adsorption process of the inhibitors.

  7. Metallurgical and Corrosion Properties of Explosively Welded Ti6Al4V/Low Carbon Steel Clad

    Institute of Scientific and Technical Information of China (English)

    Nizamettin Kahraman; Beh(c)et Gülen(c)

    2005-01-01

    Titanium alloy (Ti6Al4V) and Iow carbon steel (LCS) were joined by explosive welding method using different ratios of explosive. Some metallurgical properties of joined samples were investigated. Joined samples were examined by means of optical microscope, scanning electron microscope (SEM) and tensile-shearing tests. Bending, tensile, hardness and corrosion behaviour of the samples were investigated. Separation was not occurred on the joining interface after tensile-shearing and bending tests. It is seen that hardness of both plates were increased with increasing explosive.It is found that increasing explosive ratio leads to an increase in corrosion. It is also found that corrosion rate was high at the beginning of the experiment but the rate of the corrosion decreased subsequently during the experiment.

  8. Vapor Corrosion Response of Low Carbon Steel Exposed to Simulated High Level Radioactive Waste

    Energy Technology Data Exchange (ETDEWEB)

    Wiersma, B

    2006-01-26

    A program to resolve the issues associated with potential vapor space corrosion and liquid/air interface corrosion in the Type III high level waste tanks is in place. The objective of the program is to develop understanding of vapor space (VSC) and liquid/air interface (LAIC) corrosion to ensure a defensible technical basis to provide accurate corrosion evaluations with regard to vapor space and liquid/air interface corrosion. The results of the FY05 experiments are presented here. The experiments are an extension of the previous research on the corrosion of tank steel exposed to simple solutions to corrosion of the steel when exposed to complex high level waste simulants. The testing suggested that decanting and the consequent residual species on the tank wall is the predominant source of surface chemistry on the tank wall. The laboratory testing has shown that at the boundary conditions of the chemistry control program for solutions greater than 1M NaNO{sub 3}{sup -}. Minor and isolated pitting is possible within crevices in the vapor space of the tanks that contain stagnant dilute solution for an extended period of time, specifically when residues are left on the tank wall during decanting. Liquid/air interfacial corrosion is possible in dilute stagnant solutions, particularly with high concentrations of chloride. The experimental results indicate that Tank 50 would be most susceptible to the potential for liquid/air interfacial corrosion or vapor space corrosion, with Tank 49 and 41 following, since these tanks are nearest to the chemistry control boundary conditions. The testing continues to show that the combination of well-inhibited solutions and mill-scale sufficiently protect against pitting in the Type III tanks.

  9. Synthesis of some novel non ionic surfactants based on tolyltriazole and evaluation their performance as corrosion inhibitors for carbon steel

    Directory of Open Access Journals (Sweden)

    M.A. Migahed

    2013-06-01

    Full Text Available Five new synthesized non ionic surfactants (I–V were synthesized and characterized using FTIR and NMR spectroscopic methods. Performance of the synthesized compounds as corrosion inhibitors for X- 65 type carbon steel in oil wells formation water was investigated by various techniques such as weight loss, potentiodynamic polarization and electrochemical impedance spectroscopy (EIS. It was found that the percentage inhibition efficiency (η% increases by increasing the inhibitor concentration until the critical micelle concentration (CMC is reached. Also, the results showed enhancement in inhibition efficiencies with increasing both molecular size of the surfactant and the degree of ethoxylation. Potentiodynamic polarization curves indicated that the inhibitors under investigation act as mixed type. The data obtained from electrochemical impedance spectroscopy (EIS were analyzed to model the corrosion inhibition process through equivalent circuit. Finally, the nature of the protective film formed on carbon steel surface was analyzed by SEM and EDX techniques.

  10. Inclusion compounds of dibenzylthiourea with hydroxypropylated-cyclodextrins for corrosion protection of carbon steel in acidic medium

    Science.gov (United States)

    de Souza, Thais M.; Cordeiro, Renata F. B.; Viana, Gil M.; Aguiar, Lucia C. S.; de Senna, Lilian F.; Malta, Luiz Fernando B.; D'Elia, Eliane

    2016-12-01

    In this work the complexation of the guest molecule (dibenzylthiourea-DBT) with α and β forms of hydroxypropylated cyclodextrins was evaluated in solution and in the solid state by different techniques. It was shown that the inclusion complexes were obtained and the aromatic moieties of DBT are points of interaction in the structure of the guest. The inhibitory action of these inclusion compounds in carbon steel corrosion in acidic medium was evaluated by polarization curves, electrochemical impedance diagrams and weight loss measurements. There is an enhancement of the inhibitory action against the carbon steel corrosion in HCl solution when the DBT was encapsulated in inclusion compounds whereas the alone hydroxypropylated cyclodextrins did not present an inhibitory effect. It was concluded that these inclusion compounds could be a good alternative to introduce molecules with low solubility in aqueous media and still increase their inhibitory action.

  11. Study of the corrosion products formed on carbon steels in the tropical atmosphere of Panama

    Directory of Open Access Journals (Sweden)

    Jaén, J. A.

    2003-12-01

    Full Text Available Mössbauer spectroscopy and X-ray powder diffraction (in selected samples have been used to characterize corrosion products on carbon steels after atmospheric exposure to the tropical Panamanian locations of Panama and Colon, classified according to ISO 9223 as C3 and C5, respectively. Goethite (α-FeOOH of intermediate particle size (20-100 nm, lepidocrocite (γ-FeOOH, a spinel phase consisting of non-stoichiometric magnetite (Fe3-xO4 and/or maghemite (γ-Fe2O3 and nano-sized particles were identified in the corrosion products. The spinel phase is related to short term atmospheric exposure transforms in time to other corrosion products. The corrosion resistance increased with fraction of goethite following a saturation-type behavior.

    Se caracterizaron los productos de corrosión de aceros al carbono expuestos a las atmósferas tropicales panameñas localizadas en Panamá y Colón, mediante el uso de la espectroscopia Mössbauer y difracción de rayos-X (en muestras seleccionadas. Las atmósferas se clasifican como C3 y C5, respectivamente, de acuerdo a la norma ISO 9223. Se lograron identificar los compuestos goethita (α-FeOOH de tamaño de partícula intermedio (20-100 nm, lepidocrocita (γ-FeOOH, una fase de espinela consistente en magnetita no estequiométrica (Fe3-xO4 y/o maghemita (γ-Fe2O3, y nanopartículas. La fase de espinela se puede correlacionar con exposiciones cortas a la atmósfera, transformándose en el tiempo en otros productos de corrosión. La resistencia a la corrosión se incrementa con la cantidad de goethita siguiendo una conducta de saturación.

  12. Pitting Corrosion Behavior of Stainless Steel 304 in Carbon Dioxide Environments

    Institute of Scientific and Technical Information of China (English)

    LI Guo-min; GUO Xing-peng; ZHENG Jia-shen

    2004-01-01

    The pitting corrosion behavior of stainless steel (SS) 304 in aqueous CO2-H2S-Cl- environment was investigated by potentiodynamic cyclic anodic polarization and electron probe microanalysis (EPMA). The experimental results show that the pitting corrosion susceptivity of SS 304 increases with the increase of temperature. Chlorine ion is the prerequisite for pitting corrosion of SS 304 in H2S-CO2 environments. There is a linear relationship between the pitting corrosion potential (Eb-100) and chlorine ion concentration, and Eb-100 becomes noble with increasing pH value of the solution with or without H2S. pH value has little effect on the protection potential with the presence of H2S. H2S increases strongly the pitting corrosion susceptivity and deteriorates the pitting corrosion resistance of SS 304 in CO2 environments. The observations by EPMA show that SS 304 in CO2-saturated NaCl solution (3 %) with H2S suffers pitting corrosion accompanied with intergranular corrosion.

  13. A Conceptual Model for the Interaction between Carbon Content and Manganese Sulphide Inclusions in the Short-Term Seawater Corrosion of Low Carbon Steel

    Directory of Open Access Journals (Sweden)

    Robert E. Melchers

    2016-05-01

    Full Text Available The critical role of manganese sulphide (MnS inclusions for the initiation of the short-term growth of pitting or localized corrosion of low carbon steels has long been recognized. Classical results show that pitting probability and pitting severity increases with increased sulphide concentration for low carbon steels as a result of magnesium sulphides acting as local cathodes for initiating pitting corrosion. However, the iron carbides (cementite in steels can also act as local cathodes for initiation of pitting corrosion. Herein it is proposed that there is competition between pits for cathodic area and that this will determine the severity of pitting and general corrosion observed in extended exposures. Preliminary experimental data for immersion exposures of up to 56 days in natural seawater of three low carbon steels show, contrary to conventional wisdom, greater pit depths for the steels with lower S content. However, the pit depth results are consistent with lower C/S ratios. This is considered to support the concept of cathodic competition between C and S. It is proposed that this offers explanations for a number of other phenomena, including the thus far unexplained apparently higher reactivity of some MnS inclusions.

  14. Effects of Inclusions in HSLA Carbon Steel on Pitting Corrosion in CaCl2

    Energy Technology Data Exchange (ETDEWEB)

    M. Ziomek-Moroz; S. Bullard; K. Rozman; J.J. Kruzic

    2011-12-05

    Susceptibility of high strength low alloy steel to localized corrosion was studied in 6.7 M CaCl{sub 2} for oil and natural gas drilling applications. Results of the immersion and electrochemical experiments showed that the steel is susceptible to pitting corrosion. Optical microscopy investigations of the polished samples revealed that 10% of the surface area was occupied by defects in the form of pits. The energy dispersive X-ray (EDX) and wavelength dispersive X-ray (WDX) chemical analyses revealed higher concentrations of Mn and S compared to the metal matrix in defected areas. These areas served as the sites for development of corrosion pits during both immersion and electrochemical experiments. The fatigue results of the corroded samples indicate that if the pit was the most significant defect, the fatigue crack initiated and propagated at this site.

  15. The effect of various deformation processes on the corrosion behavior of casing and tubing carbon steels in sweet environment

    Science.gov (United States)

    Elramady, Alyaa Gamal

    The aim of this research project is to correlate the plastic deformation and mechanical instability of casing steel materials with corrosion behavior and surface change, in order to identify a tolerable degree of deformation for casing steel materials. While the corrosion of pipeline and casing steels has been investigated extensively, corrosion of these steels in sweet environments with respect to plastic deformation due to bending, rolling, autofrettage, or handling needs more investigation. Downhole tubular expansion of pipes (casings) is becoming standard practice in the petroleum industry to repair damaged casings, shutdown perforations, and ultimately achieve mono-diameter wells. Tubular expansion is a cold-drawing metal forming process, which consists of running conical mandrels through casings either mechanically using a piston or hydraulically by applying a back pressure. This mechanism subjects the pipes to large radial plastic deformations of up to 30 pct. of the inner diameter. It is known that cold-working is a way of strengthening materials such as low carbon steel, but given that this material will be subjected to corrosive environments, susceptibility to stress corrosion cracking (SCC) should be investigated. This research studies the effect of cold-work, in the form of cold-rolling and cold-expansion, on the surface behavior of API 5CT steels when it is exposed to a CO2-containing environment. Cold-work has a pronounced influence on the corrosion behavior of both API 5CT K55 and P110 grade steels. The lowest strength grade steel, API 5CT K55, performed poorly in a corrosive environment in the slow strain rate test. The ductile material exhibited the highest loss in strength and highest susceptibility to stress corrosion cracking in a CO 2-containing environment. The loss in strength declined with cold-rolling, which can be ascribed to the surface compressive stresses induced by cold-work. On the other hand, API 5CT P110 grade steels showed higher

  16. Microbial Corrosion of API 5L X-70 Carbon Steel by ATCC 7757 and Consortium of Sulfate-Reducing Bacteria

    Directory of Open Access Journals (Sweden)

    Arman Abdullah

    2014-01-01

    Full Text Available Various cases of accidents involving microbiology influenced corrosion (MIC were reported by the oil and gas industry. Sulfate reducing bacteria (SRB have always been linked to MIC mechanisms as one of the major causes of localized corrosion problems. In this study, SRB colonies were isolated from the soil in suspected areas near the natural gas transmission pipeline in Malaysia. The effects of ATCC 7757 and consortium of isolated SRB upon corrosion on API 5L X-70 carbon steel coupon were investigated using a weight loss method, an open circuit potential method (OCP, and a potentiodynamic polarization curves method in anaerobic conditions. Scanning electron microscopy (SEM and energy dispersive X-ray spectroscopy (EDS were then used to determine the corrosion morphology in verifying the SRB activity and corrosion products formation. Results from the study show that the corrosion rate (CR of weight loss method for the isolated SRB is recorded as 0.2017 mm/yr compared to 0.2530 mm/yr for ATCC 7757. The Tafel plot recorded the corrosion rate of 0.3290 mm/yr for Sg. Ular SRB and 0.2500 mm/yr for Desulfovibrio vulgaris. The results showed that the consortia of isolated SRB were of comparable effects and features with the single ATCC 7757 strain.

  17. Modelling carbon steels corrosion during a long period in soils: Contribution of A.C. impedance spectroscopy

    Energy Technology Data Exchange (ETDEWEB)

    Pons, E.; Lemaitre, C.; Crusset, D.; David, D. [Laboratoire Roberval de Mecanique, UMR 6066 du CNRS, Universite de Technologie de Compiegne, BP 20529, F - 60205 Compiegne cedex (France)

    2004-07-01

    The corrosion of historical objects from World War I fields were studied by using two methods: characterization of the corrosion products by Raman Laser Spectroscopy, and behaviour of the corrosion layers by using electrochemical studies. The first technique, previously used, had shown that two layers are present on these objects, containing both different oxides and oxy-hydroxides of iron. In the present part of the work, the A.C. Impedance Spectroscopy was used to show the differences between the two layers concerning the corrosion of these objects. In order to observe the different behaviours, the specimens were studied in three surface states: with the two layers, with the internal layer only, and without oxide. The results have shown that the internal layer limits the corrosion kinetics. Then this layer was especially studied, particularly its porosity, by a comparison of the impedance results in two media with very different conductivity, and the evolution of these results with different immersion times. The buried objects had the behaviour of a porous electrode, due to the presence of the internal layer. Thus, this behaviour can be modelled with the simplified De Levie's theory, considering that each porosity is a semi-infinite hole. It appeared that the corrosion process at the oxidized interface corresponds to the transport in the electrolyte in the pores completed by a part of transport in the solid phase. These properties can be used to predict the long term corrosion behaviour of carbon steels in soils for long periods. (authors)

  18. The study on the influence of surface cleanness and water soluble salt on corrosion protection of epoxy resin coated carbon steel

    Energy Technology Data Exchange (ETDEWEB)

    Shon, Younng Shon [Pukyong National University, Busan (Korea, Republic of)

    2014-10-15

    The corrosion resistance of epoxy-coated carbon steel was evaluated. The carbon steel surface was subjected to different treatment methods such as steel grit blasting and power tool treatment as well as contamination of water soluble salt. To study the effect of the surface treatments and contamination, the topology of the treated surface was observed by confocal microscopy and a pull-off adhesion test was conducted. The corrosion resistance of the epoxy-coated carbon steel was further examined by electrochemical impedance spectroscopy (EIS) combined with immersion test of 3.5 wt% of NaCl solution. Consequently, the surface contamination by sodium chloride with 16 mg/m{sup 2}, 48 mg/m{sup 2} and 96 mg/m{sup 2} didn't affect the adhesion strength for current epoxy coated carbon steel and blister and rust were not observed on the surface of epoxy coating contaminated by various concentration of sodium chloride after 20 weeks of immersion in 3.5 wt% NaCl aqueous solutions. In addition, the results of EIS test showed that the epoxy-coated carbon steel treated with steel grit blasting and power tool showed similar corrosion protection performance and surface cleanness such as Sa 3 and Sa 2.5 didn't affect the corrosion protectiveness of epoxy coated carbon steel.

  19. Long-term prediction of reinforced concrete structures - Use of thermodynamic data to assess steel corrosion in carbonated concrete

    Energy Technology Data Exchange (ETDEWEB)

    Huet, Bruno [Laboratoire d' Etude du Comportement des Betons et Argiles, DEN/DPC/SCCME/LECBA, Bat. 158, CEA Saclay, 91191 Gif sur Yvette cedex (France)]|[Laboratoire de Physico-Chimie Industrielle, LPCI, INSA de Lyon, Bat. Leonard de Vinci, 20 av. Albert Einstein, 69621 Villeurbanne cedex (France); L' Hostis, Valerie; Le Bescop, Patrick [Laboratoire d' Etude du Comportement des Betons et Argiles, DEN/DPC/SCCME/LECBA, Bat. 158, CEA Saclay, 91191 Gif sur Yvette cedex (France); Idrissi, Hassane [Laboratoire de Physico-Chimie Industrielle, LPCI, INSA de Lyon, Bat. Leonard de Vinci, 20 av. Albert Einstein, 69621 Villeurbanne cedex (France)

    2004-07-01

    In the context of the prediction of the long-term behaviour of reinforced concrete structures involved in the nuclear waste storage, the corrosion mechanisms of the steels have to be assessed and modelled. When nuclear wastes are embedded in reinforced concrete containers, the chemical environment of the reinforcement is progressively modified, due to the diffusion of the carbonation front inside the concrete matrix. This modification leads to the variation of the properties of the iron oxides formed at the steel/concrete interface, and the active corrosion can be initiated. In order to understand and modelled the mechanisms of steel corrosion in concrete, the equilibrium of two main systems must be separately described with the help of thermodynamic data issued from the literature: - The mineral phases, lime and calcium silicate hydrate (C-S-H), in equilibrium with the pore solution during the propagation of the carbonation front; - The iron oxides in equilibrium with the aqueous solution. For this purpose, the nature of aqueous species present in the pore solution was calculated in the whole range of pH encountered during the cement paste degradation by carbonation. As a matter of fact, as the pH decreases, calcium concentration decreases and silicates concentration increases due to the calcium carbonate formation and C-S-H dissolution. The pH of a carbonated concrete ranges between 8.3 and 10, depending on the partial pressure of carbon dioxide in the porosity and the conversion degree of carbonation. In this pH range, the iron oxides equilibria were analysed as a function of the redox potential and aqueous species (carbonates and sulphates present in the solution) present inside the solution. In a reductive solution and in presence of carbonates, the high solubility of iron oxides may prevent passivation or generate the dissolution of the passive film. Moreover, the relevance of thermodynamics calculations has been confirmed by corrosion tests of mild steel

  20. Adsorption and inhibitive properties of a Schiff base for the corrosion control of carbon steel in saline water.

    Science.gov (United States)

    Samide, Adriana; Tutunaru, Bogdan

    2011-01-01

    A Schiff base, namely N-(2-hydroxybenzylidene) thiosemicarbazide (HBTC), was investigated as inhibitor for carbon steel in saline water (SW) using electrochemical measurements such as: potentiodynamic polarization and electrochemical impedance spectroscopy (EIS). The morphology of the surfaces before and after corrosion was examined by Scanning Electron Microscopy with Energy Dispersive X-ray Spectroscopy (SEM/EDS). The results showed that HBTC acts as corrosion inhibitor in SW by suppressing simultaneously the cathodic and anodic processes via adsorption on the surface which followed the Langmuir adsorption isotherm; the polarization resistance (R(p)) and inhibition efficiency (IE) increased with each HBTC concentration increase. SEM/EDS analysis showed at this stage that the main product of corrosion is a non-stoichiometric amorphous Fe(3+) oxyhydroxide, consisting of a mixture of Fe(3+) oxyhydroxides, α-FeOOH and/or γ-FeOOH, α-FeOOH/γ-FeOOH and Fe(OH)(3).

  1. Corrosion inhibition of carbon steel in the near neutral media by blends of tannin and calcium gluconate

    Energy Technology Data Exchange (ETDEWEB)

    Lahodny-Sarc, O.; Kapor, F. [Mining, Geology and Petrol. Eng. Dept., Univ. of Zagreb (Croatia)

    2002-04-01

    The efficiency of tannin/calcium gluconate blends, as corrosion inhibitors for carbon steel in near neutral water media, have been studied. Synergistic behaviour of two components blend of different concentrations has been demonstrated in solutions prepared with distilled and a tap water. The anodic character of the inhibitor was recognised by the shift of corrosion potential to more positive values and a decrease of the passivation current on potentiodynamic polarisation curves. The cathodic inhibition was also recognised by slowing down the cathodic current of the polarisation run. Soluble iron tannate chelate has been observed as a dark blue flux flowing down from the metal surface into solution of tannin in the tap water, resulting in a corrosion process. Tannin decreases the pH of tap water. Calcium gluconate added in tannin solutions increases the pH maintaining it in the near neutral region enabling the precipitation of a low soluble protective iron tannate and metal gluconate. (orig.)

  2. Microbial corrosion and cracking in steel. Fundamental studies on the electrochemical behaviour of carbon steel exposed in sulphide and sulphate-reducing environments

    Energy Technology Data Exchange (ETDEWEB)

    Rischel Hilbert, Lisbeth

    1998-08-01

    The aim of the report is to give a fundamental understanding of the response of different electrochemical techniques on carbon steel in a sulphide environment as well as in a biologically active sulphate-reducing environment (SRB). This will form the basis for further studies and for recommendations in regards to electrochemical monitoring of MIC. The work presented here and further studies are also planned to lead to a Ph.D. thesis on `MIC monitoring based on mechanisms on corrosion`. The results of laboratory experiments conducted in the period 1995 to 1997 are summarised. Conclusions will be based on results from the entire 3 year period, but only selected experimental data primarily from the latest experiments will be presented in detail here. Microbial corrosion of carbon steel under influence of sulphate-reducing bacteria (SRB) is characterised by the formation of both biofilm and corrosion products (ferrous sulphides) on the metal surface. Experiments have been conducted on carbon steel exposed in near neutral (pH 6 to 8.5) saline hydrogen sulphide environment (0 to 100 mg/l total dissolved sulphide) for a period of 14 days. Furthermore coupons have been exposed in a bioreactor for a period of up to 120 days in sulphide-producing environment controlled by biological activity of (SRB). (au)

  3. The Effect of Temperature and Acid Concentration on Corrosion of Low Carbon Steel in Hydrochloric Acid Media

    Directory of Open Access Journals (Sweden)

    Anees A. Khadom

    2009-01-01

    Full Text Available Problem statement: The effect of different temperatures and acid concentrations on the corrosion of low carbon steel in hydrochloric acid were addressed in this study. Approach: The effect of temperature was explained by application of Arrhenius equation and transition state theory, while the acid concentration effect was explained using reaction kinetic equations. The combined effect of temperature and acid concentration then modeled using a nonlinear regression method. Results: A detail of thermodynamic parameters of activation (E, ΔH* and ΔS* and kinetic studies for the corrosion reaction were obtained. Nonlinear corrosion rates as a function of temperature and acid concentration equation were estimated with a good prediction corrosion rates values. Conclusion: The values of activation energy E and enthalpy of activation ΔH* decrease with increase in acid concentration indicating the increasing in reaction rate. Entropy of activation ΔS* tend to lower values with increasing in acid concentration which indicated that the activated complex was more orderly relative to the initial state. The corrosion reaction was approximately firs order reaction. The observed corrosion rate values from the experimental data were in a good agreement with that predicated by the mathematical equation.

  4. Impact of iron-reducing bacteria on the corrosion rate of carbon steel under simulated geological disposal conditions.

    Science.gov (United States)

    Schütz, Marta K; Schlegel, Michel L; Libert, Marie; Bildstein, Olivier

    2015-06-16

    The current projects for the disposal of high-level radioactive waste rely on underground burial and confinement by metallic envelopes that are susceptible to corrosion processes. The impact of microbial activity must be fully clarified in order to provide biological parameters for predictive reactive transport models. This study investigates the impact of hydrogenotrophic iron-reducing bacteria (Shewanella oneidensis strain MR-1) on the corrosion rate of carbon steel under simulated geological disposal conditions by using a geochemical approach. It was found that corrosion damage changes mostly according to the experimental solution (i.e., chemical composition). Magnetite and vivianite were identified as the main corrosion products. In the presence of bacteria, the corrosion rate increased by a factor of 1.3 (according to weight loss analysis) to 1.8 (according to H2 measurements), and the detected amount of magnetite diminished. The mechanism likely to enhance corrosion is the destabilization and dissolution of the passivating magnetite layer by reduction of structural Fe(III) coupled to H2 oxidation.

  5. Synergism of Rare Earth Ce(III) Ion with Cysteine against Corrosion of P110 Carbon Steel in 3% NaCl Solutions

    Science.gov (United States)

    Liu, Xia; Yang, Jianshu; Liu, Yongping; Ji, Xiangyun; Lu, Ying; Yuan, Yizhi

    The synergism of CeCl3 (Ce) with cysteine (Cys) on the corrosion of P110 carbon steel in 3% NaCl solutions was investigated by electrochemical methods and surface analysis. The results showed that CeCl3 and cysteine do little to inhibit the corrosion of carbon steel, but the combination of CeCl3 with cysteine has obvious synergistic effect on the corrosion of carbon steel and the corrosion inhibition efficiency was improved significantly. The potentiodynamic polarization curves indicated that the mixture of CeCl3 and cysteine acts as a cathodic inhibitor. Scanning electron microscope (SEM) and Infrared (IR) reflection spectra showed the synergistic inhibition effect was formed by the complexes between rare earth Ce(III) ion and amino acid.

  6. Localized corrosion of carbon steels due to sulfate-reducing bacteria. Development of a specific sensor; Corrosion localisee des aciers au carbone induite par des bacteries sulfato-reductrices. Developpement d'un capteur specifique

    Energy Technology Data Exchange (ETDEWEB)

    Monfort Moros, N.

    2001-11-01

    This work concerns the microbiologically influenced corrosion of carbon steels in saline anaerobic media (3% of NaCl) containing sulfato-reducing bacteria (Desulfovibrio gabonensis, DSM 10636). In these media, extreme localised corrosion occurs by pitting under the bio-film covering the metallic substrate. A sensor with concentric electrodes was designed to initiate the phenomenon of bio-corrosion, recreating the favourable conditions for growth of a corrosion pit, and then measuring the corrosion current maintained by bacterial activity. The pit initiation was achieved through either of two methods. The electrochemical conditioning involved driving the potential difference between inner and outer electrodes to values corresponding to a galvanic corrosion that can be maintained by the bacterial metabolism. The mechanical process involved removal of a portion of the bio-film by scratching, yielding galvanic potential differences equivalent to that found by the conditioning technique. This protocol was found to be applicable to a bio-corrosion study on industrial site for the monitoring of the metallic structures deterioration (patent EN 00/06114, May 2000). Thereafter, a fundamental application uses the bio-corrosion sensor for Electrochemical Impedance Spectroscopy (EIS), Electrochemical Noise Analysis (ENA) and current density cartography by the means of micro-electrodes. Thus, the EIS technique reveals the importance of the FeS corrosion products for initiation of bio-corrosion start on carbon steel. In addition, depending on the method used to create a pit, the ENA gives rise to supplementary processes (gaseous release) disturbing the bio-corrosion detection. The beginning of a bio-corrosion process on a clean surface surrounded with bio-film was confirmed by the current density cartography. These different results establish the sensor with concentric electrodes as an indispensable tool for bio-corrosion studies, both in the laboratory and on industrial sites

  7. The microwave assisted synthesis of 1-alkyl-3-methylimidazolium bromide as potential corrosion inhibitor toward carbon steel in 1 M HCl solution saturated with carbon dioxide

    Energy Technology Data Exchange (ETDEWEB)

    Pasasa, Norman Vincent A., E-mail: npasasa@gmail.com; Bundjali, Bunbun; Wahyuningrum, Deana [Department of Chemistry, Faculty of Mathematics and Natural Sciences, Institut Teknologi Bandung, Jalan Ganesha No. 10 Bandung, Jawa Barat (Indonesia)

    2015-09-30

    Injection of corrosion inhibitor into the fluid current of oil and gas pipelines is an effective way to mitigate corrosion rate on the inner-surface parts of pipelines, especially carbon steel pipelines. In this research, two alkylimidazolium ionic liquids, 1-decyl-3-methylimidazolium bromide (IL1) and 1-dodecyl-3-methylimidazolium bromide (IL2) have been synthesized and studied as a potential corrosion inhibitor towards carbon steel in 1 M HCl solution saturated with carbon dioxide. IL1 and IL2 were synthesized using microwave assisted organic synthesis (MAOS) method. Mass Spectrometry analysis of IL1 and IL2 showed molecular mass [M-H+] peak at 223.2166 and 251.2484, respectively. The FTIR,{sup 1}H-NMR and {sup 13}C-NMR spectra confirmed that IL1 and IL2 were successfully synthesized. Corrosion inhibition activity of IL1 and IL2 were determined using weight loss method. The results showed that IL1 and IL2 have the potential as good corrosion inhibitors with corrosion inhibition efficiency of IL1 and IL2 are 96.00% at 100 ppm (343 K) and 95.60% at 50 ppm (343 K), respectively. The increase in the concentration of IL1 and IL2 tends to improve their corrosion inhibition activities. Analysis of the data obtained from the weight loss method shows that the adsorption of IL1 and IL2 on carbon steel is classified into chemisorption which obeys Langmuir’s adsorption isotherm.

  8. Incorporation of Fe3O4/CNTs nanocomposite in an epoxy coating for corrosion protection of carbon steel

    Science.gov (United States)

    Pham, Gia Vu; Truc Trinh, Anh; To, Thi Xuan Hang; Duong Nguyen, Thuy; Trang Nguyen, Thu; Hoan Nguyen, Xuan

    2014-09-01

    In this study Fe3O4/CNTs composite with magnetic property was prepared by attaching magnetic nanoparticles (Fe3O4) to carbon nanotubes (CNTs) by hydrothermal method. The obtained Fe3O4/CNTs composite was characterized by Fourier transform infrared (FTIR) spectroscopy, powder x-ray diffraction and transmission electron microscopy. The Fe3O4/CNTs composite was then incorporated into an epoxy coating at concentration of 3 wt%. Corrosion protection of epoxy coating containing Fe3O4/CNTs composite was evaluated by electrochemical impedance spectroscopy and adhesion measurement. The impedance measurements show that Fe3O4/CNTs composite enhanced the corrosion protection of epoxy coating. The corrosion resistance of the carbon steel coated by epoxy coating containing Fe3O4/CNTs composite was significantly higher than that of carbon steel coated by clear epoxy coating and epoxy coating containing CNTs. FE-SEM photographs of fracture surface of coatings showed good dispersion of Fe3O4/CNTs composite in the epoxy matrix.

  9. Effects of Cr, Ni and Cu on the Corrosion Behavior of Low Carbon Microalloying Steel in a Cl-Containing Environment

    Institute of Scientific and Technical Information of China (English)

    Yanlei Zhou; Jun Chen; Yang Xu; Zhenyu Liu

    2013-01-01

    The effects of Cr,Ni and Cu on the corrosion behavior of low carbon microalloying steel in a Cl-containing environment were investigated.The results revealed that the corrosion process could be divided into the initial stage in which the corrosion rate increased with accumulation of corrosion products and the later stage in which homogeneous and compact inner rust layers started to protect steel substrate out of corrosion mediums.The results of X-ray diffraction (XRD) indicated that the rust layers of the three-group steels (Cr,Cr-Ni and Cr-Ni-Cu steels) were composed of α-FeOOH,β-FeOOH,γ-FeOOH,Fe3O4 and large amounts of amorphous compounds.The content of amorphous compounds of Cr-Ni-Cu steel was about 2%-3% more than that of Cr-Ni steel.The results of electron probe microanalysis (EPMA) showed that Cr concentrated mainly in the inner region of the rust of Cr-Ni-Cu steel,inner/outer interface especially,whereas Ni was uniformly distributed all over the rust and Cu was noticed rarely after 73 wet/dry cycles.The addition of Cr and Ni was beneficial to the formation of dense and compact inner rust layer,which was the most important reason for the improvement of corrosion resistance of experimental steel.

  10. Evaluation of long-term corrosion durability and self-healing ability of scratched coating systems on carbon steel in a marine environment

    Science.gov (United States)

    Zhao, Xia; Chen, Changwei; Xu, Weichen; Zhu, Qingjun; Ge, Chengyue; Hou, Baorong

    2016-09-01

    Defects in protective-coating systems on steel surfaces are inevitable in practical engineering applications. A composite coating system, including a primer, middle coat and topcoat, were used to protect carbon steel from corrosion in a marine environment. Two environmental additives, glass fibers and thiourea, were applied in the middle coat to modify the coating system. The long-term corrosion durability and self-healing ability of the scratched coating system were evaluated by multiple methods. Results of the electrochemical technologies indicated that the coating system that contained 0.5 wt.% fibers and 0.5 wt.% thiourea presented good corrosion protection and self-healing for carbon steel when immersed in 3.5% NaCl for 120 d. Evolution of localized corrosion factors with time, as obtained from the current distribution showed that fibers combined with thiourea could inhibit the occurrence of local corrosion in scratched coating systems and retarded the corrosion development significantly. Surface characterization suggested that adequate thiourea could be absorbed uniformly on fibers for a long time to play an important role in protecting the carbon steel. Finally, schematic models were established to demonstrate the action of fibers and thiourea on the exposed surface of the carbon steel and the scratched coating system in the entire deterioration process.

  11. Development of an equipment for the detection and measurement of localized corrosion of carbon steel induced by sulfidogenic bacteria

    Energy Technology Data Exchange (ETDEWEB)

    Cotiche, C. [CFG Services, 3 avenue Claude Guillemin, BP 6429, 45064 Orleans Cedex (France); Dauma, S. [CFG Services, 117 avenue de Luminy, 13009 Marseille (France)

    2004-07-01

    Most of the geothermal installations exploiting the Dogger aquifer of the Paris basin are faced to corrosion and scaling problems. Localized corrosion phenomena due to the presence of sulfate reducing bacteria which have been identified in the geothermal water and in scales deposited on corrosion coupons is the most insidious being able to induce rapid failures of the casings of production and injection wells and surface pipelines. In order to evaluate and prevent the occurrence of such corrosion risks that are similar to those encountered in oil and gas industry, a specific equipment has been developed by CFG Services, engineering company specialized in the exploitation and maintenance of geothermal plants. This equipment which includes a probe and an electronic device has to be installed on the pipeline transporting the corrosive medium through a nipple secured to it. The principle is based on the generation of a pit on a circular electrode in carbon steel by anodic polarization and on the measurement of the corrosion current between this electrode and the pipeline or the probe body used as cathodic pole. Then, the current freely flowing between the anode and cathode is monitored and used to estimate if the pitting corrosion artificially created by an electric pulse may be maintained or not by the activity of sulfidogenic bacteria which may have developed on the surface of the electrode. This equipment has been tested on a geothermal exploitation where the risk of microbial corrosion has been identified and the sensibility of the signal of the probe to the injection of biocide products proved. (authors)

  12. Tribological and corrosion behaviors of carburized AISI 4340 steel

    Science.gov (United States)

    Thong-on, Atcharawadi; Boonruang, Chatdanai

    2016-01-01

    AISI 4340 steel is widely used in automotive and aircraft industries as gear components. In such applications, surface hardening processes such as carburizing are required in order to improve the life time of the components. There are many studies showing the tribological behavior of the carburized steel, but the corrosion behavior has not yet been clarified. This paper reports on both tribological and corrosion behaviors of the carburized AISI 4340 steel. Factor associated with carburizing, such as the quantities of deposited carbon, dissolved carbon, and formed Cr23C6 and Fe3C, affect the tribological and corrosion behaviors of the steel by improving hardness, friction, lubrication, and wear resistance; but corrosion resistance is reduced. The dissolved carbon affects the formation of the oxide layer of the carburized steel, by obstructing the continuous oxide layer formation and by decreasing the chromium content of the steel, leading to the decrease in the corrosion resistance of the steel.

  13. Corrosion Inhibition Performance of Lignin Extract of Sun Flower (Tithonia Diversifolia on Medium Carbon Low Alloy Steel Immersed in H2SO4 Solution

    Directory of Open Access Journals (Sweden)

    Kenneth K. ALANEME

    2012-08-01

    Full Text Available The inhibition potentials of lignin extract of sun flower was investigated by evaluating the corrosion behaviour of medium carbon low alloy steel immersed in 1M H2SO4 solution containing varied concentration of the extract. Mass loss, corrosion rate, and adsorption characterization were utilized to evaluate the corrosion inhibition and adsorption properties of the extract. The results revealed that the lignin extract is an efficient inhibitor of corrosion in mild steel immersed in 1M H2SO4. The corrosion rates were observed to decrease with increase in concentration of lignin extract but increase with temperature. The activation energies and the negative free energy of adsorption obtained from the adsorption studies indicate that the lignin extract is physically adsorbed on the surface of the steel and that the adsorption is strong, spontaneous and fit excellently with the assumptions of the Langmuir adsorption isotherm.

  14. POTENTIAL FOR STRESS CORROSION CRACKING OF A537 CARBON STEEL NUCLEAR WASTE TANKS CONTAINING HIGHLY CAUSTIC SOLUTIONS

    Energy Technology Data Exchange (ETDEWEB)

    Lam, P.; Stripling, C.; Fisher, D.; Elder, J.

    2010-04-26

    The evaporator recycle streams of nuclear waste tanks may contain waste in a chemistry and temperature regime that exceeds the current corrosion control program, which imposes temperature limits to mitigate caustic stress corrosion cracking (CSCC). A review of the recent service history found that two of these A537 carbon steel tanks were operated in highly concentrated hydroxide solution at high temperature. Visual inspections, experimental testing, and a review of the tank service history have shown that CSCC has occurred in uncooled/un-stress relieved tanks of similar construction. Therefore, it appears that the efficacy of stress relief of welding residual stress is the primary corrosion-limiting mechanism. The objective of this experimental program is to test A537 carbon steel small scale welded U-bend specimens and large welded plates (30.48 x 30.38 x 2.54 cm) in a caustic solution with upper bound chemistry (12 M hydroxide and 1 M each of nitrate, nitrite, and aluminate) and temperature (125 C). These conditions simulate worst-case situations in these nuclear waste tanks. Both as-welded and stress-relieved specimens have been tested. No evidence of stress corrosion cracking was found in the U-bend specimens after 21 days of testing. The large plate test was completed after 12 weeks of immersion in a similar solution at 125 C except that the aluminate concentration was reduced to 0.3 M. Visual inspection of the plate revealed that stress corrosion cracking had not initiated from the machined crack tips in the weld or in the heat affected zone. NDE ultrasonic testing also confirmed subsurface cracking did not occur. Based on these results, it can be concluded that the environmental condition of these tests was unable to develop stress corrosion cracking within the test periods for the small welded U-bends and for the large plates, which were welded with an identical procedure as used in the construction of the actual nuclear waste tanks in the 1960s. The

  15. Study of Temperature Effect on the Corrosion Inhibition of C38 Carbon Steel Using Amino-tris(Methylenephosphonic Acid in Hydrochloric Acid Solution

    Directory of Open Access Journals (Sweden)

    Najoua Labjar

    2011-01-01

    Full Text Available Tafel polarization method was used to assess the corrosion inhibitive and adsorption behaviours of amino-tris(methylenephosphonic acid (ATMP for C38 carbon steel in 1 M HCl solution in the temperature range from 30 to 60∘C. It was shown that the corrosion inhibition efficiency was found to increase with increase in ATMP concentration but decreased with temperature, which is suggestive of physical adsorption mechanism. The adsorption of the ATMP onto the C38 steel surface was found to follow Langmuir adsorption isotherm model. The corrosion inhibition mechanism was further corroborated by the values of kinetic and thermodynamic parameters obtained from the experimental data.

  16. MECHANICAL PROPERTIES AND CORROSION PROTECTION OF CARBON STEEL COATED WITH AN EPOXY BASED POWDER COATING CONTAINING MONTMORILONITE FUNCTIONALIZED WITH SILANE

    Directory of Open Access Journals (Sweden)

    Paula Tibola Bertuoli

    2014-06-01

    Full Text Available In the present work the MMT-Na+ clay was functionalized with 3-aminopropyltriethoxysilane (γ-APS and incorporated in a commercial formulation epoxy-based powder coating in a proportion of 8 wt% and applied on 1008 carbon steel panels by electrostatic spray. Adhesion, flexibility, impact and corrosion performance in salt spray chamber tests were performed to evaluate the coatings. The presence of clay did not affect the mechanical properties of the film, however greater subcutaneous migration was assessed after the completion of salt spray testing, which can compromise the use of paints obtained as primers.

  17. Plastic deformation effect of the corrosion resistance in case of austenitic stainless steel

    Science.gov (United States)

    Haraszti, F.; Kovacs, T.

    2017-02-01

    The corrosion forms are different in case of the austenitic steel than in case of carbon steels. Corrosion is very dangerous process, because that corrosion form is the intergranular corrosion. The austenitic stainless steel shows high corrosion resistance level. It knows that plastic deformation and the heat treating decrease it’s resistance. The corrosion form in case of this steel is very special and the corrosion tests are difficult. We tested the selected steel about its corrosion behaviour after high rate deformation. We wanted to find a relationship between the corrosion resistance decreasing and the rate of the plastic deformation. We wanted to show this behaviour from mechanical and electrical changing.

  18. Conductive and corrosion behaviors of silver-doped carbon-coated stainless steel as PEMFC bipolar plates

    Institute of Scientific and Technical Information of China (English)

    Ming Liu; Hong-feng Xu; Jie Fu; Ying Tian

    2016-01-01

    Ni–Cr enrichment on stainless steel SS316L resulting from chemical activation enabled the deposition of carbon by spraying a stable suspension of carbon nanoparticles; trace Ag was depositedin situ to prepare a thin continuous Ag-doped carbon film on a porous carbon-coated SS316L substrate. The corrosion resistance of this film in 0.5 mol·L−1 H2SO4 solution containing 5 ppm F− at 80°C was inves-tigated using polarization tests. The results showed that the surface treatment of the SS316L strongly affected the adhesion of the carbon coating to the stainless steel. Compared to the bare SS316L, the Ag-doped carbon-coated SS316L bipolar plate was remarkably more stable in both the anode and cathode environments of proton exchange membrane fuel cell (PEMFC) and the interface contact resistance between the specimen and Toray 060 carbon paper was reduced from 333.0 mΩ·cm2 to 21.6 mΩ·cm2 at a compaction pressure of 1.2 MPa.

  19. INHIBITION OF STRESS CORROSION CRACKING OF CARBON STEEL STORAGE TANKS AT HANFORD

    Energy Technology Data Exchange (ETDEWEB)

    BOOMER, K.D.

    2007-01-31

    The stress corrosion cracking (SCC) behavior of A537 tank steel was investigated in a series of environments designed to simulate the chemistry of legacy nuclear weapons production waste. Tests consisted of both slow strain rate tests using tensile specimens and constant load tests using compact tension specimens. Based on the tests conducted, nitrite was found to be a strong SCC inhibitor. Based on the test performed and the tank waste chemistry changes that are predicted to occur over time, the risk for SCC appears to be decreasing since the concentration of nitrate will decrease and nitrite will increase.

  20. Influences of Temperature and pH Value on the Corrosion Behaviors of X80 Pipeline Steel in Carbonate/Bicarbonate Buffer Solution

    Institute of Scientific and Technical Information of China (English)

    LI,Jin-Bo; ZUO,Jian-E

    2008-01-01

    The joint effect of temperature and pH value on the corrosion behavior of X80 steel in carbonate/bicarbonate buffer solution was detected by cyclic voltammetry (CV), electrochemical impedance spectroscopy (EIS) and Mott-Schottky analysis. The results show that an unstable corrosion film will be formed on the X80 steel surface in low pH value solutions, and a better protective corrosion film can be formed on the X80 steel surface in high pH value solutions. On the whole, the corrosion film resistance and transfer resistance increase with the increment of pH value, and decrease with increase of solution temperature, which indicates that the protective effect of the corrosion film on X80 steel is enhanced with increasing pH value and decreasing the solution temperature. The corrosion film formed on X80 steel surface in carbonate/bicarbonate buffer solution has an n-type semi-conductive character, and the donor density decreases with increasing the pH value, and increases with increasing the solution temperature. The flat-band potential and pH value have a linear relationship with a positive slope.

  1. An Experimental Investigation of Galvanic Anode Specifications for Suitable Cathodic Corrosion Protection of Low Carbon Steel in Kaduna Metropolitan Soil

    Directory of Open Access Journals (Sweden)

    T.N. Guma

    2016-06-01

    Full Text Available The paper stresses corrosion risks from huge underground engineering steel structures within the metropolitan area of Kaduna-a top city in Nigeria. Cathodic protection (CP is examined as an effective, economical and durable method of preventing corrosion of such structures if suitably designed-installed. Variables that can cause wide differences and difficulties in CP designs such as material make, surface area and nature of structure, corrosivity level of environment, etc, are recognized. Some supplementary information that accounts for complexity of such variables which can be used to optimize CP design of the structures was sought experimentally. Relative performances by zinc, pure magnesium and magnesium alloy as common and cheap galvanic anodes were investigated in a laboratory CP of polished bare low carbon steel specimens in soil of surveyed resistivity spectrum 31.9-152.9 ohm-m from the area. Specimens were exposed with and without CP by the anodes at ambient temperature up to 40 days in various samples of the soil. Levels of specimen protections were determined by analysis of obtained information on their corrosion rates and polarized potentials relative to the un-protected ones at 8-day intervals. The analysis indicated that; corrosion of the structures can be optimally reduced to negligible rates by polarizing them to -0.85V versus Cu/CuSO4 electrode with the anodes, pure magnesium is comparatively the best of the anodes for CP of the structures in terms of economy and effectiveness followed by magnesium alloy, and a unit surface area of the anodes can protect up to nearly 1200 units of the structure with the -0.85V protective potential depending on the anode type.

  2. PREPARATION AND CORROSION RESISTANCE OF NiP/TiO2 COMPOSITE FILM ON CARBON STEEL IN SULFURIC ACID SOLUTION

    Institute of Scientific and Technical Information of China (English)

    L.Z. Song; S.Z. Song; J. Zhao

    2006-01-01

    A NiP/TiO2 composite film on carbon steel was prepared by electroless plating and sol-gel composite process. An artificial neural network was applied to optimize the prepared condition of the composite film. Corrosion behavior of the NiP/TiO2 composite film was investigated by polarization resistance measurement, anode polarization, ESEM (environmental scanning electron microscopy)and EIS (electrochemical impedance spectroscopy) measurements. Results showed that the NiP/TiO2 composite film has a good corrosion resistance in 0.5mol/L H2SO4 solution. The element valence of the composite film was characterized by XPS (X-ray photoelectron spectroscopy) spectrum, and an anticorrosion mechanism of the composite film was discussed.

  3. Microstructure, Wear, and Corrosion Characteristics of TiC-Laser Surface Cladding on Low-Carbon Steel

    Science.gov (United States)

    El-Labban, Hashem F.; Mahmoud, Essam Rabea Ibrahim; Algahtani, Ali

    2016-04-01

    Laser cladding was used to produce surface composite layer reinforced with TiC particles on low-carbon steel alloy for improving the wear and corrosion resistances. The cladding process was carried out at powers of 2800, 2000, 1500, and 1000 W, and a fixed traveling speed of 4 mm/s. The produced layers are free from any cracks. Some of the TiC particles were melted and then re-solidified in the form of fine acicular dendrites. The amount of the melted TiC was increased by increasing the laser power. The hardness of the produced layers was improved by about 19 times of the base metal. Decreasing laser power led to hardness increment at the free surface. The improvement in wear resistance was reached to about 25 times (in case of 1500 W) of the base metal. Moreover, the corrosion resistance shows remarkable improvement after the laser treatment.

  4. The Effect of Temperature and Acid Gas Loading on Corrosion Behavior of API 5L X52 Carbon Steel in Amine Unit

    Science.gov (United States)

    Javidi, M.; Lalehparvar, M. M.; Ghassemi, A.

    2016-05-01

    The effect of temperature and H2S concentration on amine corrosion of API 5L X52 carbon steel in a CO2-saturated 25 wt.% diethanolamine solution was investigated via electrochemical techniques. It was found that increase in temperature from 25 to 80 °C resulted in severe increase in corrosion rate from 0.88 to 16.24 mpy due to increase in degradation rate of amine. Also, it was concluded that increase in H2S concentration led to increase in corrosion rate because of formation of more heat stable amine salts. The effect of temperature on corrosion rate was more significant than acid gas loading.

  5. Extracellular Electron Transfer Is a Bottleneck in the Microbiologically Influenced Corrosion of C1018 Carbon Steel by the Biofilm of Sulfate-Reducing Bacterium Desulfovibrio vulgaris.

    Directory of Open Access Journals (Sweden)

    Huabing Li

    Full Text Available Carbon steels are widely used in the oil and gas industry from downhole tubing to transport trunk lines. Microbes form biofilms, some of which cause the so-called microbiologically influenced corrosion (MIC of carbon steels. MIC by sulfate reducing bacteria (SRB is often a leading cause in MIC failures. Electrogenic SRB sessile cells harvest extracellular electrons from elemental iron oxidation for energy production in their metabolism. A previous study suggested that electron mediators riboflavin and flavin adenine dinucleotide (FAD both accelerated the MIC of 304 stainless steel by the Desulfovibrio vulgaris biofilm that is a corrosive SRB biofilm. Compared with stainless steels, carbon steels are usually far more prone to SRB attacks because SRB biofilms form much denser biofilms on carbon steel surfaces with a sessile cell density that is two orders of magnitude higher. In this work, C1018 carbon steel coupons were used in tests of MIC by D. vulgaris with and without an electron mediator. Experimental weight loss and pit depth data conclusively confirmed that both riboflavin and FAD were able to accelerate D. vulgaris attack against the carbon steel considerably. It has important implications in MIC failure analysis and MIC mitigation in the oil and gas industry.

  6. The Inhibitive Potential of Arecaceae Extract on the Corrosivity of Aluminium based Matrix Composite and Medium Carbon Steel in Different Media

    Directory of Open Access Journals (Sweden)

    Paul Aondona IHOM

    2013-06-01

    Full Text Available In this research study, the inhibitive potential of Arecaceae extract on the corrosivity of aluminium based matrix composite and medium carbon steel in different media have been undertaken. The composite and the carbon steel were exposed in 0.5M NaOH and 0.5M HCl solutions as the control solutions. The Arecaceae extract from the fruit juice was added in volume percentages of 5%v/v and 10%v/v. The exposure time covered 12 days, and the monitored temperature range during the exposure time was 25-39°C. The result indicated that the most corrosive media were those without the Arecaceae inhibitor; where corrosion rate ranged from 0.106mpy to 0.409mpy. The medium carbon steel did not show any sign of corrosion in the 0.5M NaOH solution. Arecaceae inhibitor addition of 5%v/v gave optimum corrosion rate reduction; the corrosion rate was in the range of 0.018mpy to 0.199mpy. Although the lowest range of 0.013mpy to 0.192mpy was obtained with 10%v/v of Arecaceae, however on the overall performance the 5%v/v of Arecaceae was better. The inhibition of corrosion by Arecaceae was as a result of adsorption and phase layers on the surface of the metals.

  7. Adsorption and corrosion inhibition behavior of hydroxyethyl cellulose and synergistic surfactants additives for carbon steel in 1M HCl.

    Science.gov (United States)

    Mobin, Mohammad; Rizvi, Marziya

    2017-01-20

    The inhibitory effect of hydroxyethylcellulose (HEC) on A1020 carbon steel corrosion in 1M HCl solution was evaluated at different concentrations and temperatures using weight loss, potentiodynamic polarization, electrochemical impedance spectroscopy (EIS), UV-vis spectrophotometry, scanning electron microscopy (SEM), energy dispersive x-ray analysis (EDX), atomic force microscopy (AFM) and quantum chemical analysis. Inhibition efficiency was found to increase with increase in concentration of HEC but decreased with increasing temperature. Inhibitory effect of HEC mixed with minimal concentration of surfactants, triton X 100 (TX), cetyl pyridinium chloride (CPC) and sodium dodecyl sulfate (SDS) was also evaluated. HEC gets adsorbed onto the mild steel surface via mixed type adsorption. Ea, ΔH, ΔS and ΔG⁰ads, the thermodynamic and activation parameters, were calculated and discussed. Adsorption of inhibitor on the steel/solution interface follows Langmuir adsorption isotherm. EIS suggests formation of protective layer over the carbon steel surface. Results of different experimental techniques pertaining to the inhibitory effect of HEC and HEC mixed with surfactants are in good agreement with theoretical quantum chemical investigation.

  8. A Study of N,N-Diethylammonium O,O′-Di(p-methoxyphenyldithiophosphate as New Corrosion Inhibitor for Carbon Steel in Hydrochloric Acid Solution

    Directory of Open Access Journals (Sweden)

    Chuan Lai

    2016-01-01

    Full Text Available N,N-Diethylammonium O,O′-di(p-methoxyphenyldithiophosphate (EAPP as a new corrosion inhibitor was synthesized in the present work. The corrosion inhibition of EAPP in hydrochloric acid for carbon steel was evaluated by potentiodynamic polarization measurements, electrochemical impedance spectroscopy, weight loss measurements, and scanning electron microscopy. The results indicate that the EAPP is mixed type inhibitor, and the adsorption of EAPP on carbon steel surface obeys Langmuir isotherm. In addition, the inhibition efficiency increases with increasing the concentration of inhibitor and decreases with increasing the hydrochloric acid concentration, temperature, and storage time.

  9. Corrosion of Steel in Concrete, Part I – Mechanisms

    DEFF Research Database (Denmark)

    Küter, André; Møller, Per; Geiker, Mette Rica

    2006-01-01

    prematurely. Reinforcement corrosion is identified to be the foremost cause of deterioration. Steel in concrete is normally protected by a passive layer due the high alkalinity of the concrete pore solution; corrosion is initiated by neutralization through atmospheric carbon dioxide and by ingress...... of depassivation ions, especially chloride ions. The background and consequences of deterioration of reinforced concrete structures caused by steel corrosion are summarized. Selected corrosion mechanisms postulated in the literature are briefly discussed and related to observations. The key factors controlling...... initiation and propagation of corrosion of steel in concrete are outlined....

  10. Alkaloids extract of Retama monosperma (L.) Boiss. seeds used as novel eco-friendly inhibitor for carbon steel corrosion in 1 M HCl solution: Electrochemical and surface studies

    Science.gov (United States)

    El Hamdani, Naoual; Fdil, Rabiaa; Tourabi, Mustapha; Jama, Charafeddine; Bentiss, Fouad

    2015-12-01

    Current research efforts now focus on the development of non-toxic, inexpensive and environmentally friendly corrosion inhibitors as alternatives to different organic and non-organic compounds. In this field, alkaloids extract of Retama monosperma (L.) Boiss. seeds (AERS) was tested for the first time as corrosion inhibitor for carbon steel in 1 M HCl medium using electrochemical and surface characterization techniques. The obtained results showed that this plant extract's acts as an efficient corrosion inhibitor for carbon steel in 1 M HCl and an inhibition efficiency of 94.4% was reached with 400 mg/L of AERS at 30 °C. Ac impedance experimental data revealed a frequency distribution of the capacitance, simulated as constant phase element. Impedance results demonstrated that the addition of the AERS in the corrosive solution decreases the charge capacitance and simultaneously increases the function of the charge/discharge of the interface, facilitating the formation of an adsorbed layer over the steel surface. Polarization curves indicated that AERS is a mixed inhibitor. Adsorption of such alkaloid extract on the steel surface obeyed to the Langmuir adsorption isotherm. X-ray photoelectron spectroscopy (XPS) showed that the inhibition of steel corrosion in normal hydrochloric solution by AERS is mainly controlled by a physisorption process and the inhibitive layer is composed of an iron oxide/hydroxide mixture where AERS molecules are incorporated.

  11. Effect of Copper and Bronze Addition on Corrosion Resistance of Alloyed 316L Stainless Steel Cladded on Plain Carbon Steel by Powder Metallurgy

    Institute of Scientific and Technical Information of China (English)

    Wenjue CHEN; Yueying WU; Jianian SHEN

    2004-01-01

    A sandwich structure with cladding alloyed 316L stainless steel on plain carbon steel was prepared by means of powder metallurgy (PM) processing. Electrolytic Cu and prealloyed bronze (95Cu wt pct, 5Sn wt pct) were added in different contents up to 15% into the surface cladded 316L layers and the effect of alloying concentrations on the corrosion resistance of the 316L cladding layers was studied. The corrosion performances of the cladding samples were studied by immersion tests and potentio-dynamic anodic polarization tests in H2SO4 and FeCl3 solutions. Both 316L and alloyed 316L surface layers with 1.0 mm depth produced by PM cladding had an effect to improve corrosion resistance in H2SO4 and FeCl3 solutions. Small Cu and bronze addition (4%) had a positive effect in H2SO4 and FeCl3 solutions. 4% Cu alloyed 316L surface layer produced by PM cladding showed similar anodic polarization behaviour to the 316L cladding layer in H2SO4 and FeCl3 solutions.

  12. Microbial Corrosion and Cracking in Steel

    DEFF Research Database (Denmark)

    Hilbert, Lisbeth Rischel

    1998-01-01

    and for recommendations in regards to electrochemical monitoring of MIC. The work presented here and further studies are also planned to lead to a Ph.D. thesis on "MIC monitoring based on mechanisms of corrosion".The results of laboratory experiments conducted in the period 1995 to 1997 are summarised. Conclusions...... will be based on results from the entire 3 year period, but only selected experimental data primarily from the latest experiments will be presented in detail here.Microbial corrosion of carbon steel under influence of sulphate-reducing bacteria (SRB) is characterised by the formation of both biofilm...... and corrosion products (ferrous sulphides) on the metal surface. Experiments have been conducted on carbon steel exposed in near neutral (pH 6 to 8.5) saline hydrogen sulphide environment (0 to 100 mg/l total dissolved sulphide) for a period of 14 days. Furthermore coupons have been exposed in a bioreactor...

  13. The use of morinda citrifolia as a green corrosion inhibitor for low carbon steel in 3.5% NaCl solution

    Science.gov (United States)

    Kusumastuti, Rahayu; Pramana, Rakhmad Indra; Soedarsono, Johny W.

    2017-03-01

    The effect and mechanism of green corrosion inhibitor of Morinda Citrifolia (Noni) toward low carbon steel material has been researched. The general background is to develop the cheap and eco-friendly corrosion inhibitor based on components taken from tropical plants that grow +in Indonesia. This research aims to determine the effectiveness of the use of the extracts of noni as green corrosion inhibitor of carbon steel material in aggressive environment. The medium applied for this experiment is 3.5% natrium chloride solution. The variation of the concentration and immersion time duration has been applied as the experimental parameters. All the work was done at room temperature. The corrosion rate was measured by electrochemical polarization method with CMS 600-Gamry instruments and weight loss. The adsorption of inhibitor into the metal surface, which induced bonding formation after immersion was observed by using FTIR method. Inhibition mechanism was observed by polarization curves and fitted by the Langmuir adsorption models. The experimental results show that the higher concentration of inhibitor increasing the inhibition effect. The optimum inhibition is obtained at 3 ppm noni fruit extract, after immersion for about 288 hours. The corrosion rates obtained was 1.385 mpy, with the inhibitor efficiency of 76.92%. The monolayer film is formed coating the surface material as a result of mixed type corrosion inhibitor behavior of Noni. It can be concluded that this green inhibitor is effective to be used for low carbon steel material.

  14. INVESTIGATION OF THE POTENTIAL FOR CAUSTIC STRESS CORROSION CRACKING OF A537 CARBON STEEL NUCLEAR WASTE TANKS

    Energy Technology Data Exchange (ETDEWEB)

    Lam, P.

    2009-10-15

    The evaporator recycle streams contain waste in a chemistry and temperature regime that may be outside of the current waste tank corrosion control program, which imposes temperature limits to mitigate caustic stress corrosion cracking (CSCC). A review of the recent service history (1998-2008) of Tanks 30 and 32 showed that these tanks were operated in highly concentrated hydroxide solution at high temperature. Visual inspections, experimental testing, and a review of the tank service history have shown that CSCC has occurred in uncooled/un-stress relieved F-Area tanks. Therefore, for the Type III/IIIA waste tanks the efficacy of the stress relief of welding residual stress is the only corrosion-limiting mechanism. The objective of this experimental program is to test carbon steel small scale welded U-bend specimens and large welded plates (12 x 12 x 1 in.) in a caustic solution with upper bound chemistry (12 M hydroxide and 1 M each of nitrate, nitrite, and aluminate) and temperature (125 C). These conditions simulate worst-case situations in Tanks 30 and 32. Both as-welded and stress-relieved specimens have been tested. No evidence of stress corrosion cracking was found in the U-bend specimens after 21 days of testing. The large plate test is currently in progress, but no cracking has been observed after 9 weeks of immersion. Based on the preliminary results, it appears that the environmental conditions of the tests are unable to develop stress corrosion cracking within the duration of these tests.

  15. Investigation of Corrosion and Cathodic Protection in Reinforced Concrete. II: Properties of Steel Surface Layers

    NARCIS (Netherlands)

    Koleva, D.A.; De Wit, J.H.W.; Van Breugel, K.; Lodhi, Z.F.; Ye, G.

    2007-01-01

    The present study explores the formation of corrosion products on the steel surface (using as-received low carbon construction steel) in reinforced concrete in conditions of corrosion and subsequent transformation of these layers in conditions of cathodic protection (CP).

  16. Improvement in nano-hardness and corrosion resistance of low carbon steel by plasma nitriding with negative DC bias voltage

    Science.gov (United States)

    Alim, Mohamed Mounes; Saoula, Nadia; Tadjine, Rabah; Hadj-Larbi, Fayçal; Keffous, Aissa; Kechouane, Mohamed

    2016-10-01

    In this work, we study the effect of plasma nitriding on nano-hardness and corrosion resistance of low carbon steel samples. The plasma was generated through a radio-frequency inductively coupled plasma source. The substrate temperature increased (by the self-induced heating mechanism) with the treatment time for increasing negative bias voltages. X-rays diffraction analysis revealed the formation of nitride phases (ɛ-Fe2-3N and γ'-Fe4N) in the compound layer of the treated samples. A phase transition occurred from 3.5 kV to 4.0 kV and was accompanied by an increase in the volume fraction of the γ'-Fe4N phase and a decrease in that of the ɛ-Fe2-3N phase. Auger electron spectroscopy revealed a deep diffusion of the implanted nitrogen beyond 320 nm. The nano-hardness increased by ~400% for the nitrogen-implanted samples compared to the untreated state, the nitride phases are believed to participate to the hardening. Potentiodynamic polarization measurements revealed that the plasma nitriding has improved the corrosion resistance behavior of the material. When compared to the untreated state, the sample processed at 4.0 kV exhibits a shift of +500 mV and a reduction to 3% in its corrosion current. These results were obtained for relatively low bias voltages and short treatment time (2 h).

  17. RECRYSTALLIZATION BEHAVIOR AND PRIOR AUSTENITE GRAIN BOUNDARY CORROSION IN THE PLANE STRAIN COMPRESSION CONDITION FOR A LOW CARBON X70 PIPELINE STEEL

    Institute of Scientific and Technical Information of China (English)

    Y.H. Li; J. Wang; Y.S. Li; Y. Y. Shan

    2004-01-01

    Recrystallization behavior of a low carbon X70 pipeline steel was studied in the plane strain compression condition. It was found that the dynamic recovery but no dynamic recrystallization occurred in the current experimental condition. A method for examining the prior austenite grain boundary corrosion was supposed.

  18. 碳钢在海水环境中的腐蚀和污损特性研究%Corrosion and Biofouling Character of Carbon Steel in Seawater

    Institute of Scientific and Technical Information of China (English)

    杨海洋; 黄桂桥

    2013-01-01

    Change of corrosion rate of carbon steels in seawater was discussed. Corrosion and biofouling character of carbon steels in seawater were summarized. The result showed that corrosion rate of the carbon steel exposed to seawater decreases with time, which is stable after one or two years of exposure;the corrosion course can be divided into the process dynamics controlled stage, the oxygen diffusion controlled stage, the growth of fouling organism controlled stage, and microbiological corrosion controlled stage.%讨论了碳钢材料在海水环境中的腐蚀速率随时间的变化情况,总结了碳钢在海水中不同暴露阶段的腐蚀和生物污损特性。结果显示,碳钢在海水中的腐蚀速度随时间延长而下降,暴露1~2年后腐蚀速率变化不显著,其腐蚀过程可分为腐蚀过程控制阶段、氧扩散控制阶段、污损生物成长控制阶段和微生物腐蚀控制阶段等4个阶段。

  19. Tungstate as a synergist to phosphonate-based formulation for corrosion control of carbon steel in nearly neutral aqueous environment

    Indian Academy of Sciences (India)

    B V Appa Rao; M Venkateswara Rao; S Srinivasa Rao; B Sreedhar

    2010-07-01

    Synergistic inhibition of corrosion of carbon steel in low chloride aqueous medium using tungstate as a synergist in combination with ,-(phosphonomethyl) glycine (BPMG) and zinc ions is presented. The synergistic action of tungstate has been established through the present studies. The new ternary inhibitor formulation is effective in neutral and slightly acidic as well as slightly alkaline media. Potentiodynamic polarisation studies inferred that the formulation functions as a mixed inhibitor. Impedance studies of the metal/solution interface revealed that the surface film is highly protective. Characterisation by X-ray photoelectron spectroscopy (XPS) of the surface film formed in presence of the inhibitor revealed the presence of iron, phosphorus, nitrogen, oxygen, carbon, zinc and tungsten in the surface film. The chemical shifts in the binding energies of these elements inferred that the surface film is composed of iron oxides/hydroxides, zinc hydroxide, heteropolynuclear complex [Fe(III), Zn(II)-BPMG] and WO3. Reflection absorption FTIR spectroscopic studies also supported the presence of these compounds in the surface film. Morphological features of the metal surface studied in the absence and presence of the inhibitor by scanning electron microscopy (SEM) are also presented. Based on all these results, a plausible mechanism of corrosion inhibition is proposed.

  20. Effects of heat treatment on the corrosion resistance of carbon steel coated with LaMgAl11O19 thermal barrier coatings

    Institute of Scientific and Technical Information of China (English)

    Liang-liang Huang; Hui-min Meng; Li-kang Liang; Sen Li; Jin-hui Shi

    2015-01-01

    LaMgAl11O19 thermal barrier coatings (TBCs) were applied to carbon steels with a NiCoCrAlY bond coat by plasma spraying. The effects of heat treatment on the corrosion resistance of carbon steel coated with LaMgAl11O19 TBCs were investigated in 3.5wt% NaCl solution using polarization curves, electrochemical impedance spectroscopy (EIS), scanning electron microscopy (SEM), and X-ray diffrac-tion (XRD). The results show that a large number of cracks are found in the LaMgAl11O19 TBCs after the samples are heat-treated, including some through-thickness cracks. The corrosion forms of the as-sprayed and heat-treated TBCs are uniform corrosion and pitting corrosion, respectively. The as-sprayed TBCs exhibit three EIS time constants after being immersed for less than 7 d, and then a new time constant ap-pears because of steel substrate corrosion. When the immersion time is increased to 56 d, a Warburg impedance (W) component appears in the EIS data. The EIS data for the heat-treated TBCs exhibit only two time constants after the samples are immersed for less than 14 d, and a new time constant appears when the immersion time is increased further. The heat treatment reduces the corrosion resistance of carbon steel coated with LaMgAl11O19 TBCs. The corrosion products are primarilyγ-FeOOH and Fe3O4.

  1. Modelling on corrosion inhibitor kinetics in carbon steel pipe used in oil industry

    Science.gov (United States)

    Hasmi, A. N.; Nuraini, N.; Wahyuningrum, D.; Sumarti, N.; Bunjali, B.

    2014-02-01

    A model to explain the kinetics of corrosion inhibitor is proposed here. The model is based on Transition State Theory. Our model has many similarities with Michelis-Menten Kinetics. The kinetics difference between uninhibited corrosion and inhibited corrosion is presented. Our model showed the inhibitor could suppress the corrosion rate.

  2. Corrosion inhibition of carbon steel in tetra-n-butylammonium bromide aqueous solution by benzotriazole and Na{sub 3}PO{sub 4}

    Energy Technology Data Exchange (ETDEWEB)

    Liu Song [Department of Applied Chemistry, South China University of Technology, Wushan 1, Guangzhou 510640 (China)], E-mail: chsliu@scut.edu.cn; Xu Nannan; Duan Jinmei; Zeng Zhenou [Department of Applied Chemistry, South China University of Technology, Wushan 1, Guangzhou 510640 (China); Feng Ziping; Xiao Rui [Guangzhou Institute of Energy Conversion, CAS, Guangzhou 510640 (China)

    2009-06-15

    The corrosion inhibition behavior of benzotriazole, Na{sub 3}PO{sub 4} and their mixture on carbon steel in 20 wt.% (0.628 mol l{sup -1}) tetra-n-butylammonium bromide aerated aqueous solution was investigated by weight-loss test, potentiodynamic polarization measurement, electrochemical impedance spectroscopy and scanning electron microscope/energy dispersive X-ray techniques. The inhibition action of BTA or SP or inhibitors mixture on the corrosion of carbon steel is mainly due to the inhibition of anodic process of corrosion. The results revealed that inhibitors mixtures have shown synergistic effects at lower concentration of inhibitors. At 2 g l{sup -1} BTA and 2 g l{sup -1} SP showed optimum enhanced inhibition compared with their individual effects.

  3. Corrosion Behavior and Durability of Low-Alloy Steel Rebars in Marine Environment

    Science.gov (United States)

    Liu, Ming; Cheng, Xuequn; Li, Xiaogang; Yue, Pan; Li, Jun

    2016-10-01

    The corrosion resistance of Cr-modified low-alloy steels and HRB400 carbon steel was estimated using the open-circuit potential, potentiodynamic polarization, electrochemical impedance spectroscopic, and weight loss methods in simulated concrete pore solution. Results show that Cr-modified steels exhibit a higher corrosion resistance with a higher critical chloride level (CTL), lower corrosion current density, and higher impedance than carbon steel. The CTL of the steels significantly reduces with increasing temperature. Weight loss measurement shows that the Cr-modified steels exhibit low corrosion rates and small corrosion pitting. The primary constituents of the corrosion scales are Fe2O3, Fe3O4, β-FeOOH, γ-FeOOH, and α-FeOOH. A large amount of α-FeOOH could be detected in the Cr-modified steel corrosion products. Moreover, the Cr-modified steels demonstrate a higher durability than HRB400 carbon steel.

  4. Inhibition of acidic corrosion of carbon steel by some mono and bis azo dyes based on 1,5 dihydroxynaphihalene.

    Science.gov (United States)

    Abdallah, Metwally; Moustafa, Moustafa E

    2004-01-01

    Inhibition of the corrosion of carbon steel in hydrochloric acid solution by some mono- and bis-azo dyes based on 1,5-dihydroxynaphthalene was studied in relation to the concentration of inhibitors using weight loss and potentiostatic polarization techniques. The percentage inhibition efficiency calculated from two methods is in a good agreement with each other. The inhibition mechanism of the additives was ascribed to the formation of complex compound adsorbed on the metal surface. The adsorption process follows Freundlich adsorption isotherm. The formation of the complex compound was studied by conductometric and potentiometric titrations. The stability constants of the Fe-complexes were determined using the latter technique and related to the inhibition efficiency.

  5. Synthesis of Four Triazole Compounds and Their Corrosion Inhibitive Effect on Carbon Steel in Hydrochloric Acid Medium

    Institute of Scientific and Technical Information of China (English)

    ZHANG Xiao-Ru; XU Min-Hua; ZHANG Shu-Sheng

    2008-01-01

    Four new 1,2,3-triazoles (3a, 3b, 4a and 4b) have been synthesized selectively via click chemistry approach and characterized by elemental analysis, IR, 1H NMR, 13C NMR and single crystal X-ray crystallographic analysis. The inhibiting action of these compounds against the corrosion of carbon steel in 1.0 mol/L HCI solution was investigated by electrochemical techniques including polarization and electrochemical impedance spectroscopy (EIS), both results of which indicate that these compounds act as good anodic inhibitors. The electrochemical study also shows that 4b is the best inhibitor among the four compounds in this work and its efficiency increases with concentration.The obtained highest IE (inhibition efficiency) of 4b is around 97%.

  6. Investigation of the Corrosion Inhibition of CTAB and SDS on Carbon Steel Using an Experimental Design Strategy

    Science.gov (United States)

    Arjmand, Farzin; Wang, Jiamei; Zhang, Lefu

    2016-03-01

    The corrosion inhibition performance of sodium dodecyl sulfate (SDS) and cetyltrimethyl ammonium bromide (CTAB) on carbon steel was investigated in sodium chloride solutions. Using an experimental design strategy pH, chloride concentration, SDS/CTAB concentrations, and temperature were optimized by conducting only 30 experiments. The optimum value of each factor was obtained from the designed matrix of the experiments based on the lowest log I corr value calculated for each experimental condition. The 3D surface plots of the electrochemical response (log I corr) against each factor were constructed. The optimum conditions in which the lowest log I corr can be achieved were found as follows: pH 12, [Cl-] ≈ 1 M, [SDS] ≈ 200 ppm, [CTAB] ≈ 20 ppm, and T ≈ 10 °C.

  7. Investigation of adsorption and inhibitive effect of acid red GRE (183 dye on the corrosion of carbon steel in hydrochloric acid media

    Directory of Open Access Journals (Sweden)

    M. Abd El-raouf

    2015-09-01

    Full Text Available The adsorption and corrosion inhibitive effect of acid red GRE (183 dye on carbon steel alloy in 1 M HCl solutions was studied using various techniques. Results of weight loss, Tafel polarization measurements and electrochemical impedance spectroscopy (EIS techniques show that this compound has fairly good inhibiting properties for steel corrosion in acidic bath; with efficiency around 96% at a concentration of 50 ppm. The inhibition is of a mixed anodic–cathodic nature. Factors affecting the corrosion process have been calculated and discussed. Acid red GRE (183 dye was shown to be an inhibitor in the acidic corrosion. Inhibition efficiency increased with acid red GRE (183 dye concentration but decreased with rise in temperature, corrosion inhibition is attributed to the adsorption of acid red GRE (183 dye on the carbon steel surface via a physical adsorption mechanism. Langmuir isotherm is found to provide an accurate description of the adsorption behavior of the investigated azo compound. The nature of the protective film was investigated using SEM and EDX techniques.

  8. Preparation Femtosecond Laser Prevention for the Cold-Worked Stress Corrosion Crackings on Reactor Grade Low Carbon Stainless Steel

    CERN Document Server

    John Minehara, Eisuke

    2004-01-01

    We report here that the femtosecond lasers like low average power Ti:Sapphire lasers, the JAERI high average power free-electron laser and others could peel off and remove two stress corrosion cracking (SCC) origins of the cold-worked and the cracking susceptible material, and residual tensile stress in hardened and stretched surface of low-carbon stainless steel cubic samples for nuclear reactor internals as a proof of principle experiment except for the third origin of corrosive environment. Because a 143 °C and 43% MgCl2 hot solution SCC test was performed for the samples to simulate the cold-worked SCC phenomena of the internals to show no crack at the laser-peered off strip on the cold-worked side and ten-thousands of cracks at the non-peeled off on the same side, it has been successfully demonstrated that the femtosecond lasers could clearly remove the two SCC origins and could resultantly prevent the cold-worked SCC.

  9. Pitting corrosion resistant austenite stainless steel

    Science.gov (United States)

    van Rooyen, D.; Bandy, R.

    A pitting corrosion resistant austenite stainless steel comprises 17 to 28 wt. % chromium, 15 to 26 wt. % nickel, 5 to 8 wt. % molybdenum, and 0.3 to 0.5 wt. % nitrogen, the balance being iron, unavoidable impurities, minor additions made in the normal course of melting and casting alloys of this type, and may optionally include up to 10 wt. % of manganese, up to 5 wt. % of silicon, and up to 0.08 wt. % of carbon.

  10. Corrosion of low-carbon steel under environmental conditions at Hanford: Two-year soil corrosion test results

    Energy Technology Data Exchange (ETDEWEB)

    Anantatmula, R.P. [Westinghouse Hanford Co., Richland, WA (United States); Divine, J.R. [ChemMet Ltd., West Richland, WA (United States)

    1995-11-01

    At the Hanford Site, located in southeastern Washington state, nuclear production reactors were operated from 1944 to 1970. The handling and processing of radioactive nuclear fuels produced a large volume of low-level nuclear wastes, chemical wastes, and a combination of the two (mixed wastes). These materials have historically been packaged in US Department of Transportation (DOT) approved drums made from low-carbon steel, then handled in one of three ways: (A) Before 1970, the drums were buried in the dry desert soil. It was assumed that chemical and radionuclide mobility would be low and that the isolated, government-owned site would provide sufficient protection for employees and the public. (B) After 1970, the drums containing long-lived transuranic radionuclides were protected from premature failure by stacking them in an ordered array on an asphalt concrete pad in the bottom of a burial trench. The array was then covered with a large, 0.28-mm- (011-in.-) thick polyethylene tarp and the trench was backfilled with 1.3 m (4 ft) of soil cover. This burial method is referred to as soil-shielded burial . Other configurations were also employed but the soil-shielded burial method contains most of the transuranic drums. (C) Since 1987, US Department of Energy sites have complied with the Resource Conservation and Recovery Act of 1976 (RCRA) regulations. These regulations require mixed waste drums to be stored in RCRA compliant large metal sheds with provisions for monitoring. These sheds are provided with forced ventilation but are not heated or cooled.

  11. Study of carbon steel corrosion layer by X-ray diffraction and absorption methods

    Energy Technology Data Exchange (ETDEWEB)

    Malinovschi, V. [University of Pitesti, Research Center for Advanced Materials, Targul din Vale Street, No.1, 110040 Pitesti, Arges (Romania)]. E-mail: malinov@electra.upit.ro; Ducu, C. [University of Pitesti, Research Center for Advanced Materials, Targul din Vale Street, No.1, 110040 Pitesti, Arges (Romania); Aldea, N. [National Institutes for Research and Development for Isotopic and Molecular Technologies, P.O. Box 700, 3400 Cluj-Napoca (Romania); Fulger, M. [Institutes for Nuclear Research, P.O. Box 0402, 0300 Pitesti (Romania)

    2006-06-30

    To predict the behavior of structural metallic materials into the CANDU nuclear reactor, the oxide films on the surface were growth in a controlled manner using an autoclave simulating the environment specific to the nuclear reactor. In order to establish the structural changes of the oxide films, the X-ray diffraction (XRD), scanning electron microscopy (SEM), energy dispersive X-ray spectrometry (EDX) and extended X-ray absorption fine structure spectroscopy (EXAFS) analysis were used. Analysis performed showed differences in morphology of the oxide films from carbon steel samples exposed under different conditions corresponding to primary and secondary circuits in CANDU nuclear reactor. The oxide phases were identified and the thicknesses of the films were calculated. The agreement between results obtained by these methods was discussed according to the microstructure of the samples.

  12. Corrosion inhibition of carbon steel pipelines by some novel Schiff base compounds during acidizing treatment of oil wells studied by electrochemical and quantum chemical methods

    Science.gov (United States)

    Abd El-Lateef, Hany M.; Abu-Dief, Ahmed M.; Mohamed, Mounir A. A.

    2017-02-01

    Three novel Schiff bases compounds were prepared and their structures were characterized by X-ray, 13C-NMR, 1H-NMR, mass, UV-Vis, FT-IR, spectral data and elemental analyses. The corrosion inhibition of the investigated inhibitors towards carbon steel in 15% HCl was investigated by using electrochemical measurements (EIS, LPR corrosion rate and Tafel plots), SEM, EDX and quantum chemical methods. The results showed that, the inhibitors are efficient mixed type corrosion inhibitors, and their inhibition performance increased with the rise of inhibitor concentration and temperature. The adsorption of the inhibitors on steel surface was found to obey Langmuir's adsorption isotherm and chemisorption. Quantum chemical calculations provide good support to empirical results.

  13. Study on Permeated Aluminum Heat Exchange Tube Corrosion Performance of Carbon Steel%碳钢渗铝换热管腐蚀性能研究

    Institute of Scientific and Technical Information of China (English)

    张莹莹; 王延; 郭丽娜

    2011-01-01

    Through adopting aluminizing to ?19 mmX2 mmX8 mm of heat exchange tube different aluminum component aluminized layer obtained on surface of by solid powder aluminizing. The experiments of high-temperature oxidation, naphthenic acid corrosion of heat exchange tube aluminized steel and carbon steel were conducted. It was verified that aluminized steel has excellent performance in high-temperature oxidation and acid corrosion resistance.%对(O)19 mm×2 mm×8 mm的碳钢换热管进行固体粉末渗铝,并对渗铝、未渗铝碳钢换热管进行高温氧化以及环烷酸腐蚀试验.结果表明,渗铝碳钢具有优越的耐高温氧化性能及耐酸腐蚀性能.

  14. Measurement and analysis of polarization curves of mild steel in sodium carbonate/bicarbonate solution under erosion-corrosion conditions

    Institute of Scientific and Technical Information of China (English)

    袁庆龙

    2002-01-01

    The polarization curves of mild steel in de-aerated 0.5 mol NaHCO3+0.5 mol Na2CO3 solution with and without erodent particles of 300 g/L of 100 μm alumina have been measured using a rotating cylinder electrode (RCE) apparatus over the range of rotation speeds from 0 to 4 000 r/min. The results show that the mild steel in the de-aerated slurry exhibits classical active/passive polarization behavior. The speed of cylinder rotation has a great effect in the presence of particles on the active dissolution current density. The erosion-corrosion process is severely erosion-dominated for the mild steel. However, the poor corrosion resistance of the mild steel in such turbulent slurries is also significant, especially at lower than 4 m/s.

  15. Effect of Al Hot-Dipping on High-Temperature Corrosion of Carbon Steel in N2/0.1% H2S Gas

    Directory of Open Access Journals (Sweden)

    Muhammad Ali Abro

    2016-02-01

    Full Text Available High-temperature corrosion of carbon steel in N2/0.1% H2S mixed gas at 600–800 °C for 50–100 h was studied after hot-dipping in the aluminum molten bath. Hot-dipping resulted in the formation of the Al topcoat and the Al-Fe alloy layer firmly adhered on the substrate. The Al-Fe alloy layer consisted primarily of a wide, tongue-like Al5Fe2 layer and narrow Al3Fe layer. When corroded at 800 °C for 100 h, the Al topcoat partially oxidized to the protective but non-adherent α-Al2O3 layer, and the interdiffusion converted the Al-Fe alloy layer to an (Al13Fe4, AlFe3-mixed layer. The interdiffusion also lowered the microhardness of the hot-dipped steel. The α-Al2O3 layer formed on the hot-dipped steel protected the carbon steel against corrosion. Without the Al hot-dipping, the carbon steel failed by forming a thick, fragile, and non-protective FeS scale.

  16. Predictive Models for the Determination of Pitting Corrosion Versus Inhibitor Concentrations and Temperature for Radioactive Sludge in Carbon Steel Waste Tanks

    Energy Technology Data Exchange (ETDEWEB)

    Mickalonis, J.I.

    1998-10-06

    Statistical models have been developed to predict the occurrence of pitting corrosion in carbon steel waste storage tanks exposed to radioactive nuclear waste. The levels of nitrite concentrations necessary to inhibit pitting at various temperatures and nitrate concentrations were experimentally determined via electrochemical polarization and coupon immersion corrosion tests. Models for the pitting behavior were developed based on various statistical analyses of the experimental data. Feed-forward Artificial Neural Network (ANN) models, trained using the Back-Propagation of Error Algorithm, more accurately predicted conditions at which pitting occurred than the logistic regression models developed using the same data.

  17. Hydrogen Sulphide Corrosion of Carbon and Stainless Steel Alloys Immersed in Mixtures of Renewable Fuel Sources and Tested Under Co-processing Conditions

    Directory of Open Access Journals (Sweden)

    Gergely András

    2016-10-01

    Full Text Available In accordance with modern regulations and directives, the use of renewable biomass materials as precursors for the production of fuels for transportation purposes is to be strictly followed. Even though, there are problems related to processing, storage and handling in wide range of subsequent uses, since there must be a limit to the ratio of biofuels mixed with mineral raw materials. As a key factor with regards to these biomass sources pose a great risk of causing multiple forms of corrosion both to metallic and non-metallic structural materials. To assess the degree of corrosion risk to a variety of engineering alloys like low-carbon and stainless steels widely used as structural metals, this work is dedicated to investigating corrosion rates of economically reasonable engineering steel alloys in mixtures of raw gas oil and renewable biomass fuel sources under typical co-processing conditions. To model a desulphurising refining process, corrosion tests were carried out with raw mineral gasoline and its mixture with used cooking oil and animal waste lard in relative quantities of 10% (g/g. Co-processing was simulated by batch-reactor laboratory experiments. Experiments were performed at temperatures between 200 and 300ºC and a pressure in the gas phase of 90 bar containing 2% (m3/m3 hydrogen sulphide. The time span of individual tests were varied between 1 and 21 days so that we can conclude about changes in the reaction rates against time exposure of and extrapolate for longer periods of exposure. Initial and integral corrosion rates were defined by a weight loss method on standard size of coupons of all sorts of steel alloys. Corrosion rates of carbon steels indicated a linear increase with temperature and little variation with composition of the biomass fuel sources. Apparent activation energies over the first 24-hour period remained moderate, varying between 35.5 and 50.3 kJ mol−1. Scales developed on carbon steels at higher

  18. Influence of respiratory substrate in carbon steel corrosion by a Sulphate Reducing Prokaryote model organism.

    Science.gov (United States)

    Dall'agnol, Leonardo T; Cordas, Cristina M; Moura, José J G

    2014-06-01

    Sulphate Reducing Prokaryotes (SRP) are an important group of microorganisms involved in biocorrosion processes. Sulphide production is recognized as a fundamental cause of corrosion and nitrate is often used as treatment. The present work analyses the influence of respiratory substrates in the metal, from off-shore installations, SRP influenced corrosion, using Desulfovibrio desulfuricans ATTC 27774 as model organism, since this can switch from sulphate to nitrate. Open Circuit Potential over 6days in different conditions was measured, showing an increase around 200 and 90mV for the different media. Tafel plots were constructed allowing Ecorr and jcorr calculations. For SRP in sulphate and nitrate media Ecorr values of -824 and -728mV, and jcorr values of 2.5 and 3.7μAcm(-2), respectively, were attained indicating that in nitrate, the resultant corrosion rate is larger than in sulphate. Also, it is shown that the equilibrium of sulphide in the solution/gas phases is a key factor to the evolution of corrosion Nitrate prevents pitting but promotes general corrosion and increases the corrosion potential and iron dissolution 40 times when compared to sulphate. Our results demonstrate that nitrate injection strategy in oil fields has to be considered carefully as option to reduce souring and localized corrosion.

  19. The Influence of PEO113-b-PS780 Vesicles on the Corrosion Performance of Carbon Steel in Simulated Pore Solution

    OpenAIRE

    Hu, J; Koleva, D. A.; Breugel, K. van

    2012-01-01

    This study presents the results from a preliminary investigation on the corrosion behavior of carbon steel in cement extract (CE) in the presence of very low concentration (0.0024 wt. %) polymeric nano-aggregates (PEO113-b-PS780 vesicles). Two types of vesicles were studied: vesicles with a CaO-containing core and vesicles with an “empty” core. The results from the electrochemical measurements (Electrochemical Impedance Spectroscopy (EIS) and Potentio-dynamic Polarization (PDP)) indicate that...

  20. CUMULATIVE DISTRIBUTION FUNCTIONS FOR THE TEMPERATURE THRESHOLD FOR THE ONSET OF CARBON STEEL CORROSION

    Energy Technology Data Exchange (ETDEWEB)

    K.G. Mon

    1998-05-15

    The purpose of this calculation is to process the cumulative distribution functions (CDFs) characterizing the temperature threshold for the onset of corrosion provided by expert elicitation and minimize the set of values to 200 points for use in WAPDEG.

  1. Layered double hydroxides as containers of inhibitors in organic coatings for corrosion protection of carbon steel

    OpenAIRE

    Hang, To Thi Xuan; Truc, Trinh Anh; Duong, Nguyen Thuy; Pébère, Nadine; Olivier, Marie-Georges

    2012-01-01

    International audience; The present work focuses on the use of layered double hydroxides (LDH) as containers for corrosion inhibitors in an epoxy coating. 2-Benzothiazolylthio-succinic acid (BTSA), used as corrosion inhibitor, was intercalated by co-precipitation in magnesium-aluminum layered double hydroxides. The obtained LDH-BTSA was characterized by infrared spectroscopy, X-ray diffraction and scanning electron microscopy. BTSA release from LDH-BTSA in NaCl solutions was investigated by U...

  2. Corrosion studies of carbon steel under impinging jets of simulated slurries of neutralized current acid waste (NCAW) and neutralized cladding removal waste (NCRW)

    Energy Technology Data Exchange (ETDEWEB)

    Smith, H.D.; Elmore, M.R.

    1992-01-01

    Plans for the disposal of radioactive liquid and solid wastes presently stored in double-shell tanks at the Hanford Site call for retrieval and processing of the waste to create forms suitable for permanent disposal. Waste will be retrieved from a tank using a submerged slurry pump in conjunction with one or more rotating slurry jet mixer pumps. Pacific Northwest Laboratory (PNL) has conducted tests using simulated waste slurries to assess the effects of a impinging slurry jet on the corrosion rate of the tank wall and floor, an action that could potentially compromise the tank's structural integrity. Corrosion processes were investigated on a laboratory scale with a simulated neutralized cladding removal waste (NCRW) slurry and in a subsequent test with simulated neutralized current acid waste (NCAW) slurry. The test slurries simulated the actual NCRW and NCAW both chemically and physically. The tests simulated those conditions expected to exist in the respective double-shell tanks during waste retrieval operations. Results of both tests indicate that, because of the action of the mixer pump slurry jets, the waste retrieval operations proposed for NCAW and NCRW will moderately accelerate corrosion of the tank wall and floor. Based on the corrosion of initially unoxidized test specimens, and the removal of corrosion products from those specimens, the maximum time-averaged corrosion rates of carbon steel in both waste simulants for the length of the test was {approximately}4 mil/yr. The protective oxide layer that exists in each storage tank is expected to inhibit corrosion of the carbon steel.

  3. Corrosion studies of carbon steel under impinging jets of simulated slurries of neutralized current acid waste (NCAW) and neutralized cladding removal waste (NCRW)

    Energy Technology Data Exchange (ETDEWEB)

    Smith, H.D.; Elmore, M.R.

    1992-01-01

    Plans for the disposal of radioactive liquid and solid wastes presently stored in double-shell tanks at the Hanford Site call for retrieval and processing of the waste to create forms suitable for permanent disposal. Waste will be retrieved from a tank using a submerged slurry pump in conjunction with one or more rotating slurry jet mixer pumps. Pacific Northwest Laboratory (PNL) has conducted tests using simulated waste slurries to assess the effects of a impinging slurry jet on the corrosion rate of the tank wall and floor, an action that could potentially compromise the tank`s structural integrity. Corrosion processes were investigated on a laboratory scale with a simulated neutralized cladding removal waste (NCRW) slurry and in a subsequent test with simulated neutralized current acid waste (NCAW) slurry. The test slurries simulated the actual NCRW and NCAW both chemically and physically. The tests simulated those conditions expected to exist in the respective double-shell tanks during waste retrieval operations. Results of both tests indicate that, because of the action of the mixer pump slurry jets, the waste retrieval operations proposed for NCAW and NCRW will moderately accelerate corrosion of the tank wall and floor. Based on the corrosion of initially unoxidized test specimens, and the removal of corrosion products from those specimens, the maximum time-averaged corrosion rates of carbon steel in both waste simulants for the length of the test was {approximately}4 mil/yr. The protective oxide layer that exists in each storage tank is expected to inhibit corrosion of the carbon steel.

  4. Research on Pitting Corrosion-resistant of Stainless Steel/Carbon Steel Welding Jiont%不锈钢/碳钢复合钢板焊接接头耐点蚀性能研究

    Institute of Scientific and Technical Information of China (English)

    贡志林

    2015-01-01

    The corrosion resistance of bade metal, weld and heat affected zone of stainless steel-carbon steel laminated composite material in 3. 5% NaCl solution, 30% CH3 COOH solution, 60% CH3 COOH solution and 98%CH3 COOH solution was studied respectively through electrochemical test. It was obtained that the corrosion resistance of weld was the better then the base metal, but the corrosion resistance of heat affected zone was the worst. Besides, in the four solution base metal and weld showed poor corrosion resistance in 3. 5%NaCl solution. A theoretical and experimental foundation for stainless steel-carbon steel laminated composite material was supplied.%采用电化学测试方法评价了不锈钢复合板母材、焊缝及热影响区在3.5%NaCl溶液、30%CH3 COOH溶液、60%CH3 COOH溶液、98%CH3 COOH溶液中的耐点蚀性能。结果显示在以上各种溶液中焊缝的抗腐蚀性能最优、母材其次而热影响区抗腐蚀性能最弱。此外在这四种溶液中母材跟焊区在3.5%NaCl溶液溶液中的耐腐蚀性能最弱。

  5. Corrosion inhibition performance of 2,5-bis(4-dimethylaminophenyl)-1,3,4-oxadiazole for carbon steel in HCl solution: Gravimetric, electrochemical and XPS studies

    Science.gov (United States)

    Bouanis, M.; Tourabi, M.; Nyassi, A.; Zarrouk, A.; Jama, C.; Bentiss, F.

    2016-12-01

    Corrosion inhibition of carbon steel in normal hydrochloric acid solution at 30 °C by 2,5-bis(4-dimethylaminophenyl)-1,3,4-oxadiazole (DAPO) has been studied by weight loss measurements and electrochemical techniques (polarization and AC impedance). The experimental results showed that DAPO acted as an efficient inhibitor against the carbon steel corrosion in 1 M HCl, and its inhibition efficiency increased with the inhibitor concentration reaching a value up to 93% at 1 mM. Polarization studies showed that the DAPO was a mixed-type inhibitor. The adsorption of this 1,3,4-oxadiazole derivative on the carbon steel surface in 1 M HCl solution followed the Langmuir adsorption isotherm and the corresponding value of the standard Gibbs free energy of adsorption (ΔG°ads) is associated to a chemisorption mechanism. Scanning Electron Microscopy (SEM) and X-Ray Photoelectron Spectroscopy (XPS) analyses were carried out to characterize the chemical composition of the inhibitive film formed on the steel surface. The surfaces studies showed that the inhibitive layer is composed of an iron oxide/hydroxide mixture where DAPO molecules are incorporated. The cytotoxicity of DAPO was also determined using cell culture system.

  6. Influence of Trace Alloying Elements on Corrosive Resistance of Cast Stainless Steel

    Institute of Scientific and Technical Information of China (English)

    DUAN Han-qiao; YAN Xiang; WEI Bo-kang; LIN Han-tong

    2005-01-01

    The influences of trace alloying elements niobium, vanadium and zirconium on the corrosive resistance of 18-8 type cast stainless steel have been studied in deta() orthogonal design experiments. The results show that zirconium is mainly in the form of compound inclusions, which is unfavorable to promote the corrosive resistance of the cast stainless steel. It can alleviate the disadvantageous influence of carbon addition on corrosive resistance when some elements such as vanadium and niobium exist in the steel, and niobium has a remarkable influence on the intergranular corrosive resistance but unobvious on the pitting corrosion, and vanadium has a slightly favorable influence on the corrosive resistance of the steel.

  7. Protection of Petroleum Pipeline Carbon Steel Alloys with New Modified Core-Shell Magnetite Nanogel against Corrosion in Acidic Medium

    Directory of Open Access Journals (Sweden)

    Gamal A. El Mahdy

    2013-01-01

    Full Text Available New method was used to prepare magnetite nanoparticle based on reduction of Fe(III ions with potassium iodide to produce Fe3O4 nanoparticle. The prepared magnetite was stabilized with cross-linked polymer based on 2-acrylamido-2-methylpropane sulfonic acid (AMPS to prepare novel core-shell nanogel. In this respect, Fe3O4/poly(2-acrylamido-2-methylpropane sulfonic acid (PAMPS magnetic nanogels with controllable particle size produced via free aqueous polymerization at 65°C have been developed for the first time. The polymer was crosslinked in the presence of N,N-methylenebisacrylamide (MBA as a crosslinker and potassium peroxydisulfate (KPS as redox initiator system. The structure and morphology of the magnetic nanogel were characterized by Fourier transform infrared spectroscopy (FTIR and transmission and scanning electron microscopy (TEM and SEM. The effectiveness of the synthesized compounds as corrosion inhibitors for carbon steel in 1 M HCl was investigated by various electrochemical techniques such as potentiodynamic polarization and electrochemical impedance spectroscopy (EIS. The results showed enhancement in inhibition efficiencies with increasing the inhibitor concentrations. The results showed that the nanogel particles act as mixed inhibitors. EIS data revealed that Rct increases with increasing inhibitor concentration.

  8. The Corrosion Rules Study of Aluminizing and Sherardized Carbon-Steel in Oilfield Wastewater%渗铝和渗锌碳钢在油田采出水中腐蚀规律研究

    Institute of Scientific and Technical Information of China (English)

    张凤华; 徐艳飞; 李飞; 赵杉林

    2012-01-01

    以模拟的油田采出水和海水作为腐蚀介质,采用静态挂片腐蚀失重法对20#碳钢、渗铝碳钢和渗锌碳钢进行腐蚀实验,初步研究了Cl-,Ca2+,HCO3-和温度对20 #碳钢、渗铝碳钢和渗锌碳钢的腐蚀规律.腐蚀评价的结果表明,在模拟的油田采出水和海水的腐蚀介质中,渗锌碳钢的耐蚀性能明显好于20#碳钢和渗铝碳钢.%Simulated oilfield wastewater and seawater were used as corrosive mediums, corrosion tests of 20# carbon steel, aluminizing carbon steel and sherardized carbon steel were evaluated via static corrosion weight loss method. The impact factors containing concentration of Cl- ,Ca2+ , HCOr and temperature were investigated. The research results show chat the corrosion resistance performance of sherardized carbon steel is superior to 20" carbon steel and aluminizing carbon steel in the corrosion mediums.

  9. Electrochemical evaluation for corrosion resistance of bacterial exopolysaccharides on low carbon steel

    Science.gov (United States)

    Corrosion is a global issue that affects safety and economics. There is an increasing demand for bio-based polymers for industrial applications and production of polymers by microorganisms is especially attractive. This work reports on the electrochemical and physical properties of 29 strains or fr...

  10. Carbon Steel Corrosion in Key West and Persian Gulf Seawaters at Varying Oxygen Concentrations

    Science.gov (United States)

    2005-11-01

    Pseudomonas aeruginosa, Klebsiella pneumonia and Desulfovibrio desulfuricans. Lee et al. 7,8 used electrochemical techniques to evaluate corrosion of...34Methylene blue method 228 C," Standard Methods for the Examination of Water and Wastewater , 13th Ed, Vol.(Washington, D.C.: American Water Works Association

  11. Experimental studies of the effect of irradiation on the anaerobic corrosion of carbon steel in relation to the Belgian supercontainer concept

    Directory of Open Access Journals (Sweden)

    Reddy B.

    2011-04-01

    Full Text Available This paper describes recent results from an investigation of the effects of γ-radiation on the anaerobic corrosion of carbon steel in cement, in relation to the Belgian Supercontainer Concept for radioactive waste disposal. Anaerobic corrosion rates were measured by monitoring hydrogen evolution and the corresponding electrochemical behaviour was investigated by measuring open circuit potential and linear polarisation resistance. The test medium was alkaline simulated porewater, at γ-irradiation dose rates of 0 and 25 Gy hr−1, temperatures of 25 °C and 80 °C and chloride concentrations of 0 and 100 mg/l. The effects of radiation on the corrosion behaviour were found to be small.

  12. Characterization of the Reinforcing Steel Corrosion by Potentialdynamic Scan Approach

    Institute of Scientific and Technical Information of China (English)

    QIAO Guofu; LIU Tiejun

    2012-01-01

    Reinforcement corrosion is the major cause of damage and early failure of reinforced concrete structures worldwide with subsequent enormous costs for maintenance,restoration and replacement.Many methods used today for assessment of reinforcement corrosion are based on electrochemical techniques that determine the free corrosion potential or polarization resistance.Most of these methods always consider the B value in Stern-Geary equation as constant.However,B changes with different condition.In this paper,potentialdynamic method is used to characterize the corrosion of reinforcing steel.The corrosion rate of Q235 carbon steel is measured with concrete environment.B is calculated real-time.By this way,the error of reinforcement corrosion rate is minimized.

  13. Inhibition of carbon steel corrosion in CO{sub 2}-saturated brine using some newly surfactants based on palm oil: Experimental and theoretical investigations

    Energy Technology Data Exchange (ETDEWEB)

    Abd El-Lateef, Hany M., E-mail: Hany_shubra@yahoo.co.uk [Chemistry Department, Faculty of Science, Sohag University, Sohag (Egypt); Abbasov, V.M.; Aliyeva, L.I.; Qasimov, E.E.; Ismayilov, I.T. [Mamedaliev Institute of Petrochemical Processes, National Academy of Sciences of Azerbaijan, AZ1025 Baku (Azerbaijan)

    2013-11-01

    New surfactants from the type of fatty acids derivatives were synthesized based on palm oil and their inhibitive action against the corrosion of carbon steel in CO{sub 2}-saturated 1% NaCl solution were investigated at 50 °C. The detailed study of surfactants as corrosion inhibitors is given using polarization curves and electrochemical impedance spectroscopy methods. The inhibition efficiencies obtained from the two employed methods are nearly closed. Results show that, the investigated surfactants are good inhibitors and its inhibition efficiency reaches to 98.95% at 100 ppm for inhibitor V. The high inhibition efficiencies were attributed to the simple blocking effect by adsorption of inhibitor molecules on the steel surface. The surface activity of the synthesized surfactant solutions was determined using surface tension measurements at 25 °C. Adsorption of the inhibitors on the carbon steel surface was found to obey Langmuir's adsorption isotherm and chemisorption. The correlation between the inhibition efficiencies of the studied surfactants and their molecular structures has been investigated using quantum chemical calculations. The obtained theoretical results have been supported our experimental data. - Graphical abstract: To investigate the relationship between molecular structures of the studied surfactants and their inhibition effect; Quantum chemical molecular calculations were performed. The following quantum chemical indices such as highest occupied molecular orbital (HOMO), lowest unoccupied molecular orbital (LUMO), energy gap ΔE = E{sub HOMO} − E{sub LUMO}, and dipole moment (μ) were considered. The relation between these parameters and the inhibition efficiencies was explained. The obtained theoretical results have been supported our experimental data. - Highlights: • Effect of surfactants on carbon steel corrosion in CO{sub 2}-saturted brine was investigated. • The high inhibition efficiency attributed to the adherent adsorption

  14. Inhibition of Corrosion of Carbon Steel in Well Water by DL-Phenylalanine-Zn2+ System

    Directory of Open Access Journals (Sweden)

    A. Sahaya Raja

    2013-01-01

    Full Text Available The environmental friendly inhibitor system DL-phenylalanine-Zn2+ has been investigated by weight loss method. A synergistic effect exists between DL-phenylalanine and Zn2+ system. The formulation consisting of 150 ppm of DL-phenylalanine and 5 ppm of Zn2+ offers good inhibition efficiency of 90%. Polarization study reveals that this formulation functions as a anodic inhibitor. AC impedance spectra reveal that a protective film is formed on the metal surface. The surface morphology has been analysed by SEM and EDAX. A suitable mechanism of corrosion inhibition is proposed based on the results obtained from weight loss study and electrochemical studies.

  15. Corrosion protection of cold-rolled steel with alkyd paint coatings composited with submicron-structure types polypyrrole-modified nano-size alumina and carbon nanotubes

    Energy Technology Data Exchange (ETDEWEB)

    Gergely, Andras, E-mail: andras.gergely@ttk.mta.hu [Institute of Materials and Environmental Chemistry, Research Centre for Natural Sciences, Hungarian Academy of Sciences, Pusztaszeri ut 59-67, 1025 Budapest (Hungary); Paszti, Zoltan; Hakkel, Orsolya; Drotar, Eszter [Institute of Materials and Environmental Chemistry, Research Centre for Natural Sciences, Hungarian Academy of Sciences, Pusztaszeri ut 59-67, 1025 Budapest (Hungary); Mihaly, Judith [Institute of Molecular Pharmacology, Research Centre for Natural Sciences, Hungarian Academy of Sciences, Pusztaszeri ut 59-67, 1025 Budapest (Hungary); Kalman, Erika [Institute of Materials and Environmental Chemistry, Research Centre for Natural Sciences, Hungarian Academy of Sciences, Pusztaszeri ut 59-67, 1025 Budapest (Hungary)

    2012-11-01

    Highlights: Black-Right-Pointing-Pointer Alumina/carbon nanotube (CNT) supported polypyrrole (PPy) particles were prepared. Black-Right-Pointing-Pointer Various paint compositions with alkyd binder were immersion tested. Black-Right-Pointing-Pointer Alumina-supported PPy based coating provided steel protection in NaCl solution. Black-Right-Pointing-Pointer Polyelectrolyte modified CNT embedded coating afforded long-term stable protection. Black-Right-Pointing-Pointer sulphonated CNT loaded coating indicated firm corrosion resistance in HCL solution. Black-Right-Pointing-Pointer Results are interpreted on the basis of nano and microstructure of the particles. - Abstract: This paper is focused on studying corrosion protection of cold-rolled steel with alkyd paint coatings comprising nano-size alumina and either polystyrene-sulphonate (PSS) modified or sulphonated multi-walled carbon nanotube (MWCNT) supported polypyrrole (PPy). Single layer coatings (in thickness of 40 {+-} 5 {mu}m) comprising PPy deposited alumina and PSS modified MWCNT supported PPy afforded viable protection during the 1 M sodium chloride test. The coatings containing PSS modified and weakly sulphonated MWCNTs (at volume fractions of 9.9 Multiplication-Sign 10{sup -4} and 2.5 Multiplication-Sign 10{sup -4}) with PPy volume fractions of 3.5 Multiplication-Sign 10{sup -3} and 2.5 Multiplication-Sign 10{sup -3} provided effective corrosion prevention during the 1 M sodium chloride and hydrochloric acid solution tests. While inhibitor particles were characterised by infrared spectroscopy, corrosion products formed at the paint-steel interface were studied by X-ray photoelectron spectroscopy. Apart from the electron microscopy observations, rheology study of three-dimensional structure of the inhibitor particles was performed in dispersions at similar compositions to those used for the paint formulations. Thus, protection mechanism relating to both types of immersion tests is discussed in terms of

  16. Formation of Surface Corrosion-Resistant Nanocrystalline Structures on Steel.

    Science.gov (United States)

    Nykyforchyn, Hryhoriy; Kyryliv, Volodymyr; Maksymiv, Olha; Slobodyan, Zvenomyra; Tsyrulnyk, Oleksandr

    2016-12-01

    Engineering materials with nanocrystalline structure could be exploited under simultaneous action of mechanical loading and corrosion environments; therefore, their corrosion resistance is important. Surface nanocrystalline structure was generated on middle carbon steels by severe plastic deformation using the method of mechanical pulse friction treatment. This treatment additionally includes high temperature phase transformation and alloying. Using a complex of the corrosive, electrochemical and physical investigations, it was established that nanocrystalline structures can be characterized by lower or increased corrosion resistance in comparison with the reference material. It is caused by the action of two confronting factors: arising energy level and anticorrosive alloying of the surface layer.

  17. Inhibition of corrosion of carbon steel in well water by arginine-Zn2+ system

    Directory of Open Access Journals (Sweden)

    ANTHONY SAMY SAHAYA RAJA

    2012-06-01

    Full Text Available The environmental friendly inhibitor system arginine-Zn2+, has been investigated by weight-loss method. A synergistic effect exists between arginine and Zn2+ system. The formulation consisting of 250 ppm of arginine and 5 ppm of Zn2+ offers good inhibition efficiency of 98 %. Polarization study reveals that this formulation functions as an anodic inhibitor. AC impedance spectra reveal that a protective film is formed on the metal sur­face. The FTIR spectral study leads to the conclusion that the Fe2+- DL-arginine complex, formed on anodic sites of the metal surface, controls the anodic reaction. Zn(OH2 formed on the cathodic sites of the metal surface controls the cathodic reaction. The surface morphology and the roughness of the metal surface were analyzed with Atomic Force Microscope. A suitable mechanism of corrosion inhibition is proposed based on the results obtained from weight loss study and surface analysis technique.

  18. Evaluation of stainless steels for their resistance to intergranular corrosion

    Science.gov (United States)

    Korostelev, A. B.; Abramov, V. Ya.; Belous, V. N.

    1996-10-01

    Austenitic stainless steels are being considered as structural materials for first wall/blanket systems in the International Thermonuclear Reactor (ITER). The uniform corrosion of stainless steels in water is well known and is not a critical issue limiting its application for the ITER design. The sensitivity of austenitic steels to intergranular corrosion (IGC) can be estimated rather accurately by means of calculation methods, considering structure and chemical composition of steel. There is a maximum permissible carbon content level, at which sensitization of stainless steel is eliminated: K = Cr eff - αC eff, where α-thermodynamic coefficient, Cr eff-effective chromium content (regarding molybdenum influence) and C eff-effective carbon content (taking into account nickel and stabilizing elements). Corrosion tests for 16Cr11Ni3MoTi, 316L and 316LN steel specimens, irradiated up to 2 × 10 22 n/cm 2 fluence have proved the effectiveness of this calculation technique for determination of austenitic steels tendency to IGC. This method is directly applicable in austenitic stainless steel production and enables one to exclude complicated experiments on determination of stainless steel susceptibility to IGC.

  19. Evaluation of stainless steels for their resistance to intergranular corrosion

    Energy Technology Data Exchange (ETDEWEB)

    Korostelev, A.B. [Research and Development Inst. of Power Engineering, Moscow (Russian Federation); Abramov, V.Ya. [Research and Development Inst. of Power Engineering, Moscow (Russian Federation); Belous, V.N. [Research and Development Inst. of Power Engineering, Moscow (Russian Federation)

    1996-10-01

    Austenitic stainless steels are being considered as structural materials for first wall/blanket systems in the international thermonuclear reactor (ITER). The uniform corrosion of stainless steels in water is well known and is not a critical issue limiting its application for the ITER design. The sensitivity of austenitic steels to intergranular corrosion (IGC) can be estimated rather accurately by means of calculation methods, considering structure and chemical composition of steel. There is a maximum permissible carbon content level, at which sensitization of stainless steel is eliminated: K=Cr{sub eff}-{alpha}C{sub eff}, where {alpha}-thermodynamic coefficient, Cr{sub eff}-effective chromium content (regarding molybdenum influence) and C{sub eff}-effective carbon content (taking into account nickel and stabilizing elements). Corrosion tests for 16Cr11Ni3MoTi, 316L and 316LN steel specimens, irradiated up to 2 x 10{sup 22} n/cm{sup 2} fluence have proved the effectiveness of this calculation technique for determination of austenitic steels tendency to IGC. This method is directly applicable in austenitic stainless steel production and enables one to exclude complicated experiments on determination of stainless steel susceptibility to IGC. (orig.).

  20. Preparation and Application of Crosslinked Poly(sodium acrylate-Coated Magnetite Nanoparticles as Corrosion Inhibitors for Carbon Steel Alloy

    Directory of Open Access Journals (Sweden)

    Ayman M. Atta

    2015-01-01

    Full Text Available This work presents a new method to prepare poly(sodium acrylate magnetite composite nanoparticles. Core/shell type magnetite nanocomposites were synthesized using sodium acrylate as monomer and N,N-methylenebisacrylamide (MBA as crosslinker. Microemulsion polymerization was used for constructing core/shell structures with magnetite nanoparticles as core and poly(sodium acrylate as shell. Fourier transform infrared spectroscopy (FTIR was employed to characterize the nanocomposite chemical structure. Transmittance electron microscopy (TEM was used to examine the morphology of the modified poly(sodium acrylate magnetite composite nanoparticles. These particle will be evaluated for effective anticorrosion behavior as a hydrophobic surface on stainless steel. The composite nanoparticles has been designed by dispersing nanocomposites which act as a corrosion inhibitor. The inhibition effect of AA-Na/magnetite composites on steel corrosion in 1 M HCl solution was investigated using potentiodynamic polarization curves and electrochemical impedance spectroscopy (EIS. Polarization measurements indicated that the studied inhibitor acts as mixed type corrosion inhibitor. EIS spectra exhibit one capacitive loop. The different techniques confirmed that the inhibition efficiency reaches 99% at 50 ppm concentration. This study has led to a better understanding of active anticorrosive magnetite nanoparticles with embedded nanocomposites and the factors influencing their anticorrosion performance.

  1. Preparation and application of crosslinked poly(sodium acrylate)--coated magnetite nanoparticles as corrosion inhibitors for carbon steel alloy.

    Science.gov (United States)

    Atta, Ayman M; El-Mahdy, Gamal A; Al-Lohedan, Hamad A; El-Saeed, Ashraf M

    2015-01-14

    This work presents a new method to prepare poly(sodium acrylate) magnetite composite nanoparticles. Core/shell type magnetite nanocomposites were synthesized using sodium acrylate as monomer and N,N-methylenebisacrylamide (MBA) as crosslinker. Microemulsion polymerization was used for constructing core/shell structures with magnetite nanoparticles as core and poly(sodium acrylate) as shell. Fourier transform infrared spectroscopy (FTIR) was employed to characterize the nanocomposite chemical structure. Transmittance electron microscopy (TEM) was used to examine the morphology of the modified poly(sodium acrylate) magnetite composite nanoparticles. These particle will be evaluated for effective anticorrosion behavior as a hydrophobic surface on stainless steel. The composite nanoparticles has been designed by dispersing nanocomposites which act as a corrosion inhibitor. The inhibition effect of AA-Na/magnetite composites on steel corrosion in 1 M HCl solution was investigated using potentiodynamic polarization curves and electrochemical impedance spectroscopy (EIS). Polarization measurements indicated that the studied inhibitor acts as mixed type corrosion inhibitor. EIS spectra exhibit one capacitive loop. The different techniques confirmed that the inhibition efficiency reaches 99% at 50 ppm concentration. This study has led to a better understanding of active anticorrosive magnetite nanoparticles with embedded nanocomposites and the factors influencing their anticorrosion performance.

  2. Prevention of corrosion in prestressing steels

    NARCIS (Netherlands)

    Polder, R.B.

    1996-01-01

    Corrosion of prestressing steel may lead to sudden, so called brittle failure, due to the special microstructure of the steel and the high tensile forces. Such brittle failure may seriously reduce the load capacity of a prestressed concrete structure. In principle all stressed high strength steel is

  3. Study on influencing factors of Carbon Steel Corrosion in Anhydrous Hydrogen Fluoride Production%AHF生产混合段腐蚀影响因素的研究

    Institute of Scientific and Technical Information of China (English)

    蔡荣秋; 林整

    2011-01-01

    The main factors influencing corrosion of carbon steel are studied by weight loss, linear polarization and polarization curves methods in this study. The results show that the corrosion rate of specimen decreased with reducing temperature and the impurity content. The carbon steel can passivate in some proportion between fluorite and sulfuric acid. The corrosion rate of carbon steel is more serious in the first 4 minutes of reaction.%本文分别采用挂片失重法、线性极化法、极化曲线法研究了反应温度、物料配比、反应时间、萤石中所含杂质等因素对碳钢在萤石-硫酸体系中的腐蚀影响,结果表明:降低反应温度、控制杂质含量在一个较低水平都可以有效的降低碳钢的腐蚀速率;增加物料配比中硫酸的比例,会导致碳钢出现某种程度的钝化;碳钢在萤石-硫酸体系中的腐蚀存在着一个严重腐蚀阶段,在本文的实验条件下,该阶段为物料开始反应的前4分钟。

  4. Flow accelerated corrosion of carbon steel feeder pipes from pressurized heavy water reactors

    Science.gov (United States)

    Singh, J. L.; Kumar, Umesh; Kumawat, N.; Kumar, Sunil; Kain, Vivekanand; Anantharaman, S.; Sinha, A. K.

    2012-10-01

    Detailed investigation of a number of feeder pipes received from Rajasthan Atomic Power Station Unit 2 (RAPS#2) after en-masse feeder pipe replacement after 15.67 Effective Full Power Years (EFPYs) was carried out. Investigations included ultrasonic thickness measurement by ultrasonic testing, optical microscopy, scanning electron microscopy, chemical analysis and X-ray Diffraction (XRD). Results showed that maximum thickness reduction of the feeder had occurred downstream and close to the weld in 32 NB (1.25″/32.75 mm ID) elbows. Rate of Flow Accelerated Corrosion (FAC) was measured to be higher in the lower diameter feeder pipes due to high flow velocity and turbulence. Weld regions had thinned to a lower extent than the parent material due to higher chromium content in the weld. A weld protrusion has been shown to add to the thinning due to FAC and lead to faster thinning rate at localized regions. Surface morphology of inner surface of feeder had shown different size scallop pattern over the weld and parent material. Inter-granular cracks were also observed along the weld fusion line and in the parent material in 32 NB outlet feeder elbow.

  5. Effect of CO2 on Atmospheric Corrosion of UNS G10190 Steel under Thin Electrolyte Film

    Institute of Scientific and Technical Information of China (English)

    2000-01-01

    The atmospheric corrosion of UNS G10190 steel under a thin electrolyte film in the atmosphere polluted by CO2 has been studied in the lab using an atmospheric corrosion monitor(ACM) in combination with XRD and SEM observations of the surface of steel. The ACM study indicated that the corrosion rate of the steel increased with increasing carbon dioxide concentration. The XRD and SEM observations showed that no carbonate was found in the corrosion product on the steel surface. The corrosion product consisted of two layers, i. e., inner and outer layer. From the experimental results, it was concluded that CO2 played an enhancing role in the atmospheric corrosion of UNS G10190 steel. The film of the corrosion product showed slight protection.

  6. Corrosion Detection of Road Deicing Salt on Carbon Steel and Corrosion Reducing Treatments%公路融雪剂碳钢腐蚀性检测方法及缓蚀工艺研究

    Institute of Scientific and Technical Information of China (English)

    陈宗伟; 张立塔; 赫恩龙; 刘涛

    2011-01-01

    Application of chloride deicing salt improves the efficiency of snow removal, but it also causes the corrosion of road infrastructures. Deicing salt concentration and its experimental environment are significant effect on the corrosion detection results. Considering the actual road snow conditions and requirements of road area environmental protection, the carbon steel corrosion detection method is optimized. The tested deicing salt concentration is proposed to 35 g/L, and deicing salt corrosion index adjusted to less than 20% corrosion rate of industrial sodium chloride. Carbon steel corrosion rate of deicing salt which added different ratio of corrosion inhibit ingredients reduced to 0. 064 ~0. 442 mm/a, equivalent to only 7. 9%~54. 7% that of industrial sodium chloride. The optimum deicing salt formula is: 97. 5% of industrial chloride salt, 0. 5% of corrosion inhibitor A, B and D, 1.0% of corrosion inhibitor C.%氯盐型融雪剂的应用提高了公路融雪除冰效率,也对路面基础设施造成了一定的腐蚀影响.通过对比实验发现融雪剂浓度和实验环境对检测结果影响显著,考虑实际融雪后雪水状况与路域生态环境保护需要,优化了碳钢腐蚀性检测方法,建议待测融雪剂溶液浓度调整为35 g/L,融雪剂碳钢腐蚀性评价指标调整为低于氯化钠(工业品)腐蚀率的20%.添加不同配比缓蚀剂成分的融雪剂溶液可使碳钢腐蚀速率降低至0.064~0.442mm/a,仅相当于工业氯化钠腐蚀性的7.9%~54.7%.较优的融雪剂配方为:工业盐97.5%、缓蚀剂A添加0.5%、缓蚀剂B添加0.5%、缓蚀剂C添加1.0%、缓蚀剂D添加0.5%.

  7. Plain carbon steel bipolar plates for PEMFC

    Institute of Scientific and Technical Information of China (English)

    WANG Jianli; SUN Juncai; TIAN Rujin; XU Jing

    2006-01-01

    Bipolar plates are a multifunctional component of PEMFC. Comparing with the machined graphite and stainless steels, the plain carbon steel is a very cheap commercial metal material. In this paper, the possibility of applying the plain carbon steels in the bipolar plate for PEMFC was exploited. In order to improve the corrosion resistance of the low carbon steel in the PEMFCs' environments,two surface modification processes was developed and then the electrochemical performances and interfacial contact resistance (ICR) of the surface modified plate of plain carbon steel were investigated. The results show that the surface modified steel plates have good corrosion resistance and relatively low contact resistance, and it may be a candidate material as bipolar plate of PEMFC.

  8. A novel triazole-based cationic gemini surfactant: synthesis and effect on corrosion inhibition of carbon steel in hydrochloric acid

    Energy Technology Data Exchange (ETDEWEB)

    Qiu Lingguang [School of Chemistry and Chemical Engineering, Anhui University, Hefei 230039 (China)]. E-mail: lgahu@163.com; Xie Anjian [School of Chemistry and Chemical Engineering, Anhui University, Hefei 230039 (China); Shen Yuhua [School of Chemistry and Chemical Engineering, Anhui University, Hefei 230039 (China)

    2005-06-15

    A triazole-based cationic gemini surfactant, 3,5-bis(methylene octadecyl dimethylammonium chloride)-1,2,4-triazole (18-triazole-18) has been synthesized, and its effect on corrosion inhibition of A{sub 3} steel in 1 M HCl has been studied using the weight-loss method. The result showed that 18-triazole-18 acted as an excellent inhibitor in 1 M HCl. It was found that the adsorption mechanism of 18-triazole-18 on the steel surface in acid medium was quite different from that of cationic gemini surfactants containing dimethylene as a spacer, as well as that of conventional cationic single-chained surfactants, which is due to unique molecular structure of 18-triazole-18. 18-Triazole-18 may be adsorbed on the steel surface in acid medium through a maximum of four atoms or groups, i.e., the two nitrogen atoms of triazole ring and two quaternary ammonium head groups. Four regions of surfactant concentration could be divided to illustrate the adsorption of 18-triazole-18 on the steel surface, and four different adsorption mechanisms may take place in different regions of surfactant concentration.

  9. Electrochemical and quantum chemical studies of N,N'-bis(4-hydroxybenzaldehyde)-2,2-dimethylpropandiimine Schiff base as corrosion inhibitor for low carbon steel in HCl solution.

    Science.gov (United States)

    Jafari, Hojat; Danaee, Iman; Eskandari, Hadi; Rashvandavei, Mehdi

    2013-01-01

    A synthesized Schiff base N,N'-bis(4-hydroxybenzaldehyde)-2,2-dimethylpropandiimine (p-HBDP) was studied as green inhibitor for the corrosion of low carbon steel in 1 M HCl solution using electrochemical, surface and quantum chemical methods. Results showed that the inhibition occurs through the adsorption of the inhibitor molecules on the metal surface. The inhibition efficiency was found to increase with increasing inhibitor concentration and de-creased with increasing temper-ature, which is due to the fact that the rate of corrosion of steel is higher than the rate of adsorption. Thermodynamic parameters for adsorp-tion and activation processes were determined. Polarization data indicated that this compound act as mixed-type inhibitors and the adsorption isotherm basically obeys the Langmuir adsorption isotherm. The calculations of reactivity indices of p-HBDP such as softness and natural charge distributions together with local reactivity by means of Fukui indices were used to explain the electron transfer mechanism between the p-HBDP molecules and the steel surface.

  10. Investigation of the inhibitive effect of N-phosphono-methyl-glycine on the corrosion of carbon steel in neutral solutions by electrochemical techniques

    Energy Technology Data Exchange (ETDEWEB)

    Pech-Canul, M.A.; Chi-Canul, L.P. [CHINVESTAV-IPN-Merida (Mexico). Dept. de Fisica Aplicada

    1998-12-31

    Steady-state current-voltage curves for various disk rotation rates were combined with electrochemical impedance measurements in order to investigate the corrosion inhibition of carbon steel by N-phosphono-methyl-glycine (NPMG)/Zn{sup 2+} mixtures with a concentration ratio of 1:1 between NPMG and zinc cations, in a model water. The efficiency of the NPMG/Zn{sup 2+} combination increases with concentration in the range 10--100 ppm, and it acts as a mixed type inhibitor, affecting both the anodic and cathodic reactions. The corrosion behavior in all the metal/environments investigated is characterized by the formation of a 3-D porous layer which tends to hinder the diffusion of oxygen. Such layer consists of corrosion products in the blank solution and of corrosion products and/or inhibitors in the presence of the NPMG/Zn{sup 2+} mixture. The impedance response of such layers depends on inhibitor concentration, exposure time and rotation rate of the disk. From electrochemical impedance measurements it was found that the oxygen reduction reaction is under mixed activation diffusion control. It was shown by both steady-state and impedance measurements that there is a significant effect of rotation speed on the anodic reaction.

  11. Corrosion Inhibition Effect of Furfural on Carbon Steel%糠醛对碳钢缓蚀性能的研究

    Institute of Scientific and Technical Information of China (English)

    刘峥

    2001-01-01

    The corrosion inhibition effect of furfural on the carbon steel was studied by weightloss method. It was shown that the furfural had strong corrosion inhibition effect on carbon steel in 5% HCl solution at 30 ℃. A strong synergistic effect was observed while using both furfural and sexamethyltetraamine as inhibitors. The inhibition mechanism was discussed by the authors.%采用失重法研究了糠醛对碳钢的缓蚀性能。实验表明30 ℃,4 h条件下,在5% 的盐酸中,糠醛具有较强的缓蚀作用,与六次甲基四胺复配缓蚀效果增强。通过研究找到了糠醛在碳钢上的吸附等温式,计算出碳钢溶解的表观活化能,研究了糠醛在碳钢上的吸附机理。研究表明糠醛为混合控制型缓蚀剂。

  12. Corrosion Properties of Laser Welded Stainless Steel

    DEFF Research Database (Denmark)

    Weldingh, Jakob; Olsen, Flemmming Ove

    1997-01-01

    In this paper the corrosion properties of laser welded AISI 316L stainless steel are examined. A number of different welds has been performed to test the influence of the weld parameters of the resulting corrosion properties. It has been chosen to use the potential independent critical pitting...

  13. Influence of Organic Inhibitor on Corrosion Resistance of Steel in Simulated Concrete Pore Solution

    OpenAIRE

    Cai, Jingshun S.; C. C. CHEN; Liu, J. Z.; Liu, J. P.

    2014-01-01

    Organic corrosion inhibitor is one of lower cost technologies that limit the deterioration of concrete structures. The influence of a newly prepared organic corrosion inhibitor on the corrosion behavior of carbon steel in simulated concrete pore solution was investigated by polarization curves, electrochemical impedance spectroscopy, and so on. The effect of organic corrosion inhibitors on concrete working performance was also studied. The results show that the corrosion rate decreases with t...

  14. Electrochemical Investigation of the Corrosion of Different Microstructural Phases of X65 Pipeline Steel under Saturated Carbon Dioxide Conditions

    Directory of Open Access Journals (Sweden)

    Yuanfeng Yang

    2015-05-01

    Full Text Available The aim of this research was to investigate the influence of metallurgy on the corrosion behaviour of separate weld zone (WZ and parent plate (PP regions of X65 pipeline steel in a solution of deionised water saturated with CO2, at two different temperatures (55 °C and 80 °C and at initial pH~4.0. In addition, a non-electrochemical immersion experiment was also performed at 80 °C in CO2, on a sample portion of X65 pipeline containing part of a weld section, together with adjacent heat affected zones (HAZ and parent material. Electrochemical impedance spectroscopy (EIS was used to evaluate the corrosion behaviour of the separate weld and parent plate samples. This study seeks to understand the significance of the different microstructures within the different zones of the welded X65 pipe in CO2 environments on corrosion performance; with particular attention given to the formation of surface scales; and their composition/significance. The results obtained from grazing incidence X-ray diffraction (GIXRD measurements suggest that, post immersion, the parent plate substrate is scale free, with only features arising from ferrite (α-Fe and cementite (Fe3C apparent. In contrast, at 80 °C, GIXRD from the weld zone substrate, and weld zone/heat affected zone of the non-electrochemical sample indicates the presence of siderite (FeCO3 and chukanovite (Fe2CO3(OH2 phases. Scanning Electron Microscopy (SEM on this surface confirmed the presence of characteristic discrete cube-shaped crystallites of siderite together with plate-like clusters of chukanovite.

  15. Carbon dioxide corrosion inhibition of N80 carbon steel in single liquid phase and liquid/particle two-phase flow by hydroxyethyl imidazoline derivatives

    Energy Technology Data Exchange (ETDEWEB)

    Liu, X. [State Key Laboratory for Corrosion and Protection, Institute of Metal Research, Chinese Academy of Sciences, 62 Wencui Road, Shenyang 110016, Liaoning Province (China); Department of Applied Chemistry, Shenyang Institute of Chemical Technology, Shenyang 110142 (China); Zheng, Y.G. [State Key Laboratory for Corrosion and Protection, Institute of Metal Research, Chinese Academy of Sciences, 62 Wencui Road, Shenyang 110016, Liaoning Province (China); Okafor, P.C. [State Key Laboratory for Corrosion and Protection, Institute of Metal Research, Chinese Academy of Sciences, 62 Wencui Road, Shenyang 110016, Liaoning Province (China); Department of Pure and Applied Chemistry, University of Calabar, Calabar (Nigeria)

    2009-07-15

    CO{sub 2} corrosion inhibition of N80 steel in liquid single-phase and liquid/particle two-phase flow by 2-undecyl-1-hydroxyethyl imidazoline (HEI-11) and 2-undecyl-1-hydroxyethyl-1-hydroxyethyl quaternary imidazoline (HQI-11) was investigated using weight loss, potentiodynamic polarization, EIS, and scanning electron microscope (SEM) techniques. The results show that the corrosion rate in the absence and presence of the imidazolines is strongly dependent on the flow condition and presence of entrained sand particles. The imidazolines function via a mixed-type corrosion inhibition mechanism. The inhibition efficiencies of the imidazolines followed the trend HQI-11 > HEI-11 in all the systems studied. Inhibition mechanism has been discussed in relation to the polycentric adsorption sites on the imidazoline molecules. (Abstract Copyright [2009], Wiley Periodicals, Inc.)

  16. Application of Stabilized Silver Nanoparticles as Thin Films as Corrosion Inhibitors for Carbon Steel Alloy in 1 M Hydrochloric Acid

    Directory of Open Access Journals (Sweden)

    Ayman M. Atta

    2013-01-01

    Full Text Available Nanometer scaled materials have attracted tremendous interest as corrosion protective films due to their high ability to form self-assembled films on the metal surfaces. It is well known that the silver nanoparticles have higher reactivity towards aqueous acidic solution. The present work aims to prepare coated silver nanoparticles to protect carbon steel alloys from aqueous acidic corrosive media. In this respect, Ag nanoparticles colloid solutions were produced through reducing AgNO3 separately with trisodium citrate in an aqueous solution or in the presence of stabilizer such as poly(ethylene glycol thiol and poly(vinyl pyrrolidone. The morphology of the modified silver nanoparticles was investigated by TEM and DLS. UV-Vis absorption spectrum was used to study the effect of HCl on the stability of the dispersed silver nanoparticles. The corrosion inhibition efficiency of the poly (ethylene glycolthiol, the self-assembled monolayers of Ag nanoparticles, was determined by polarization method and electrochemical impedance spectroscopy (EIS. Polarization curves indicated that the coated silver poly (ethylene glycolthiol acted as a mixed type inhibitor. The data of inhibition efficiencies obtained measured by polarization measurements are in good agreement with those obtained with electrochemical impedance.

  17. Effect of inorganic inhibitors on the corrosion behavior of 1018 carbon steel in the LiBr + ethylene glycol + H{sub 2}O mixture

    Energy Technology Data Exchange (ETDEWEB)

    Samiento-Bustos, E. [Centro de Investigacion en Ingenieria y Ciencias Aplicadas, Universidad Autonoma del Estado de Morelos. Av. Universidad 1001, Col. Chamilpa, CP 62210, Cuernavaca, Morelos (Mexico); Rodriguez, J.G. Gonzalez [Centro de Investigacion en Ingenieria y Ciencias Aplicadas, Universidad Autonoma del Estado de Morelos. Av. Universidad 1001, Col. Chamilpa, CP 62210, Cuernavaca, Morelos (Mexico)], E-mail: ggonzalez@uaem.mx; Uruchurtu, J. [Centro de Investigacion en Ingenieria y Ciencias Aplicadas, Universidad Autonoma del Estado de Morelos. Av. Universidad 1001, Col. Chamilpa, CP 62210, Cuernavaca, Morelos (Mexico); Dominguez-Patino, G. [Centro de Investigacion en Ingenieria y Ciencias Aplicadas, Universidad Autonoma del Estado de Morelos. Av. Universidad 1001, Col. Chamilpa, CP 62210, Cuernavaca, Morelos (Mexico); U.A.E.M. Facultad de Ciencias Quimicas e Ingenieria, Av. Universidad 1001, 62209, Cuernavaca, Morelos (Mexico); Salinas-Bravo, V.M. [Instituto de Investigaciones Electricas, Gerencia de Materiales y Proceso Quimicos, Av. Reforma 113, Col. Palmira, CP 62490, Cuernavaca, Morelos (Mexico)

    2008-08-15

    The effect of inorganic inhibitors on the corrosion behavior of 1018 carbon steel in the mixture LiBr (55%) + ethylene glycol + H{sub 2}O at room temperature has been evaluated. Used inhibitors included LiNO{sub 3} (Lithium Nitrate), Li{sub 2}MoO{sub 4} (Lithium Molybdate) and Li{sub 2}CrO{sub 4} (Lithium Chromate) at concentrations of 5, 20 and 50 ppm. Electrochemical techniques included potentiodynamic polarization curves, electrochemical noise resistance (EN) and electrochemical impedance spectroscopy (EIS) measurements. Additionally, adsorption isotherms were calculated. The results obtained showed that both, the corrosion rate and the passive current density decreased with inhibitors, and, in general terms, inhibitors efficiency increased with inhibitor concentration, except in the case of Li{sub 2}CrO{sub 4,} where the highest efficiency was obtained with 20 ppm of inhibitor. Pitting potential with 5 ppm of inhibitor, regardless its chemical composition, was more active than in absence of inhibitor, increased at 20 ppm, especially with Li{sub 2}CrO{sub 4}, and remained unaltered with 50 ppm. EN measurements showed that at 5 ppm of inhibitor, the number of film rupture/repassivation events was higher than that obtained at 20 or 50 ppm. Adsorption isotherms suggested a different adsorption mechanism for each inhibitor, whereas EIS results suggested that the corrosion process when nitrates were added was under charge transfer control, but in the case of molybdates or chromates was under diffusion control.

  18. Mechanism of protective film formation during CO2 corrosion of X65 pipeline steel

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    Electrochemical techniques,X-ray diffraction (XRD),and scanning electron microscopy (SEM) were applied to study the corrosion behaviors of X65 steel in static solution with carbon dioxide (CO2 at 65℃.The results show that iron carbonate (FeCO3deposits on the steel surface as a corrosion product scale.This iron carbonate scale acts as a barrier to CO2 corrosion,and can reduce the general corrosion rate.The protection ability of the scale is closely related to the scale morphological characteristics.

  19. Corrosion behavior and electrochemical character of Q235 carbon steel in the presence of Penicillium%Q235钢在青霉菌作用下的腐蚀行为和电化学特性

    Institute of Scientific and Technical Information of China (English)

    李松梅; 王力锋; 杜娟; 刘建华; 于美

    2013-01-01

    采用表面分析技术、失重法及电化学测试方法研究了Q235钢在青霉菌(Penicillium)作用下的腐蚀行为和电化学特性.青霉菌在Q235钢表面形成致密的生物膜和腐蚀产物沉积膜层.青霉菌促进Q235钢的腐蚀,腐蚀类型为点蚀坑.青霉菌体系中试样表面膜经历由游离态变为固着态,由单层逐渐变为多层的过程;生物膜作用与细菌活性有关,当活性降低时微生物腐蚀促进作用也大幅降低.%The influenced corrosion behavior of Q235 carbon steel was investigated in the presence of Penicillium by using the surface analysis method, mass loss method, and electrochemical method. It is demonstrated that dense biofilms and depositing films of corrosion products form on the surface of Q235 carbon steel in the presence of Penicillium. Corrosion of Q235 carbon steel is evidently promoted and the corrosion morphology of Q235 carbon steel is pitting in Penicillium systems. The films on the surface of Q235 carbon steel changes through a complex process, from free state to solid state and single-layer to multilayer. The effect of the biofilm depends on bacterial activity, and the corrosion promotion of the biofilm decreases as the bacterial activity weakens.

  20. Corrosion of steel structures in sea-bed sediment

    Indian Academy of Sciences (India)

    Xiutong Wang; Jizhou Duan; Yan Li; Jie Zhang; Shide Ma; Baorong Hou

    2005-04-01

    Seabed sediment (SBS) is a special soil that is covered by seawater. With the developments in marine oil exploitation and engineering, more and more steel structures have been buried in SBS. SBS corrosion has now become a serious problem in marine environment and an important issue in corrosion science. In this paper, approach in the field of SBS corrosion is reviewed. Electrochemical and microbial corrosion factors, corrosion mechanism, measurement of metal corrosion rate, corrosion evaluation and prediction of corrosion are also discussed here.

  1. Investigation of the inhibitive effect of N-phosphono-methyl-glycine on the corrosion of carbon steel in neutral solutions by electrochemical techniques

    Energy Technology Data Exchange (ETDEWEB)

    Pech-Canul, M.A.; Chi-Canul, L.P.

    1999-10-01

    Steady-state current-voltage curves for various disk rotation rates were combined with electrochemical impedance measurements to investigate the corrosion inhibition of carbon steel by N-phosphono-methyl-glycine (NPMG)/Zn{sup 2+} mixtures with a concentration ratio of 1:1 between NPMG and zinc cations in a model water. Efficiency of the NPMG/Zn{sup 2+} formulation increased with concentration in the range from 10 ppm to 100 ppm, and it performed as a mixed type inhibitor, retarding the rate of the anodic and cathodic reactions. Analysis of impedance measurements by means of a simple model suggested that the oxygen reduction reaction was under mixed activation-diffusion control in blank solutions and nearly under diffusion control in the inhibited solutions. Results showed that with increasing rotation speeds, the rate of oxygen diffusion through the porous layer covering the electrode surface increased and the anodic dissolution reaction became slower.

  2. Evaluation of the potential of additives as corrosion inhibitors of CA-50 carbon steel used as reinforcement in concretes; Avaliacao da potencialidade de aditivos como inibidores de corrosao do aco carbono CA-50 usado como armadura de estruturas de concreto

    Energy Technology Data Exchange (ETDEWEB)

    Mennucci, Marina Martins

    2006-07-01

    In this work, various compounds were tested to evaluate their potential capability for their use as corrosion inhibitors of carbon steel reinforcement in concretes. The additives tested were sodium benzoate, polyethylene glycol, hexamethylenetetramine, benzotriazole and yttrium carbonate. Initially, exploratory tests were carried out to select the ones to be used as corrosion inhibitors, based on the inhibit ion efficiency determined from electrochemical tests, specifically polarization tests and electrochemical impedance spectroscopy. These tests were carried out in a solution composed of 0.01 N sodium hydroxide (NaOH) and 0.05 N potassium hydroxide (KOH) to simulate the composition of the solution inside the pores in concretes. The additive that presented the most promising potential to be used as corrosion inhibitor was benzotriazole (BTA). After the elimination of some compounds and selection of the additive with higher corrosion inhibit ion efficiency in the test medium, the effect of its concentration on the corrosion inhibition efficiency was evaluated. Sodium nitrite solutions with the same concentrations as those solutions with BTA were tested for comparison reasons. Sodium nitrite is a well established corrosion inhibitor for carbon steel reinforcement in concretes but it has been related to toxic effects. The BTA was associated to higher corrosion inhibition efficiencies than that of sodium nitrite in similar concentrations. A blackish adherent film was formed on the steel surface exposed to BTA solutions during long periods of immersion in the alkaline medium. The results suggest that BTA is a potential candidate for substitution of nitrites as corrosion inhibitor of reinforcements in concrete. (author)

  3. A liquid aluminum corrosion resistance surface on steel substrate

    Energy Technology Data Exchange (ETDEWEB)

    Wang Deqing; Shi Ziyuan; Zou Longjiang

    2003-05-31

    The process of hot dipping pure aluminum on a steel substrate followed by oxidation was studied to form a surface layer of aluminum oxide resistant to the corrosion of aluminum melt. The thickness of the pure aluminum layer on the steel substrate is reduced with the increase in temperature and time in initial aluminizing, and the thickness of the aluminum layer does not increase with time at given temperature when identical temperature and complete wetting occur between liquid aluminum and the substrate surface. The thickness of the Fe-Al intermetallic layer on the steel base is increased with increasing bath temperature and time. Based on the experimental data and the mathematics model developed by the study, a maximum exists in the thickness of the Fe-Al intermetallic at certain dipping temperature. X-ray diffraction (XRD) and energy dispersive X-ray (EDX) analysis reveals that the top portion of the steel substrate is composed of a thin layer of {alpha}-Al{sub 2}O{sub 3}, followed by a thinner layer of FeAl{sub 3}, and then a much thicker one of Fe{sub 2}Al{sub 5} on the steel base side. In addition, there is a carbon enrichment zone in diffusion front. The aluminum oxide surface formed on the steel substrate is in perfect condition after corrosion test in liquid aluminum at 750 deg. C for 240 h, showing extremely good resistance to aluminum melt corrosion.

  4. Novel cationic surfactants from fatty acids and their corrosion inhibition efficiency for carbon steel pipelines in 1 M HCl

    Directory of Open Access Journals (Sweden)

    A.M. Al-Sabagh

    2011-06-01

    Full Text Available Four fatty acids were used as a source of alkyl halides. Untraditionally tertiary amines were prepared by ethoxylation of aromatic and aliphatic fatty amines. These alkyl halide and tertiary amines were used to prepare 20 cationic quaternary ammonium surfactants (QASS. Their chemical structures were characterized and they tested as corrosion inhibitors for carbon steel in 1 M HCl solution. The corrosion inhibition efficiency was measured using, weight loss and potentiodynamic polarization methods. The inhibition efficiencies obtained from the two employed methods are nearly closed. From the obtained data it was found that, the inhibition efficiency increases with increasing the inhibitor concentration until the optimum one. Also, it was found that the inhibition efficiency of QASs which based on ethoxylated aromatic tertiary amine is greater than the obtained efficiencies by the QASs which based on ethoxylated aliphatic tertiary amines. The QASs based on alkyl halide C16 exhibited the maximum inhibition efficiency 98.8%. Adsorption of the inhibitors on the carbon steel surface was found to obey Langmuir’s adsorption isotherm. The quantum chemical calculations were done for some selected quaternary ammonium compounds based on their chemical structures QL1,4,5–QP3,4,5. The following quantum chemical indices such as the bond length, bond angle, charge density distribution, highest occupied molecular orbital (HOMO, lowest unoccupied molecular orbital (LUMO, energy gap ΔE = HOMO − LUMO, and dipole moment (u were considered. The relation between these parameters and the inhibition efficiencies was explained on the light of the chemical structure of the used inhibitors.

  5. Evaluation of Iron Nickel Oxide Nanopowder as Corrosion Inhibitor: Effect of Metallic Cations on Carbon Steel in Aqueous NaCl

    Energy Technology Data Exchange (ETDEWEB)

    Chaudhry, A. U.; Mishra, Brajendra [Colorado School of Mines, Denver (United States); Mittal, Vikas [The Petroleum Institute, Abu Dhabi (United Arab Emirates)

    2016-01-15

    The aim of this study was to evaluate the use of iron-nickel oxide (Fe{sub 2}O{sub 3}.NiO) nanopowder (FeNi) as an anti-corrosion pigment for a different application. The corrosion protection ability and the mechanism involved was determined using aqueous solution of FeNi prepared in a corrosive solution containing 3.5 wt.% NaCl. Anti-corrosion abilities of aqueous solution were determined using electrochemical impedance spectroscopy (EIS) on line pipe steel (API 5L X-80). The protection mechanism involved the adsorption of metallic cations on the steel surface forming a protective film. Analysis of EIS spectra revealed that corrosion inhibition occurred at low concentration, whereas higher concentration of aqueous solution produced induction behavior.

  6. Corrosion of Steels in Steel Reinforced Concrete in Cassava Juice

    Science.gov (United States)

    Oluwadare, G. O.; Agbaje, O.

    The corrosion of two types of construction steels, ST60Mn and RST37-2♦, in a low cyanide concentration environment (cassava juice) and embedded in concrete had been studied. The ST60 Mn was found to be more corrosion resistant in both ordinary water and the cassava juice environment. The cyanide in cassava juice does not attack the steel but it provides an environment of lower pH around the steel in the concrete which leads to breakdown of the passivating film provided by hydroxyl ions from cement. Other factors such as the curing time of the concrete also affect the corrosion rates of the steel in the concrete. The corrosion rate of the steel directly exposed to cassava juice i.e., steel not embedded in concrete is about twice that in concrete. Long exposure of concrete structure to cassava processing effluent might result in deterioration of such structures. Careful attention should therefore be paid to disposal of cassava processing effluents, especially in a country like Nigeria where such processing is now on the increase.

  7. Comparative Structural Strength Research of Hardened Carbon Steel and Hot-Rolled Alloy Steel

    Science.gov (United States)

    Bogomolov, A. V.; Zhakupov, A. N.; Kanayev, A. T.; Sikach, I. A.; Tugumov, K. K.

    2016-08-01

    Experiments on quantitative evaluation of fatigue strength showed that St5ps and St5sp carbon steels with A400 strength class can be fully applied for erection of constructions and buildings having cyclical loads during operation. Study of corrosion resistance of hardened carbon steel in comparison with hot-rolled alloy steel consists in difference in structures and hence, difference in intensity of electric and chemical processes featuring presence of steel in concrete. Structure of St5sp steel with A400 strength class in surface area has significantly less corrosion rate than ferritic-perlitic structure of 35GS steel with A400 strength class.

  8. Stress-Corrosion Cracking of Metallic Materials. Part III. Hydrogen Entry and Embrittlement in Steel

    Science.gov (United States)

    1975-04-01

    Strength Steels," Stress Corrosion Cracking in High-Strength Steels and in Titanium and Altuninum Alloys, Naval Rasearch Laboratory, Washington, D.C...to pickling solutions. In all of these examples, the sulfide, cyanide, etc., caused a hydrogen-related problem that would not have existed in their...desorption reaction. In studying the pickling of low-carbon steel in various strong acids, Hudson’ 4 measured the corrosion rate and amount of hydr-ogen

  9. 外锈层对低碳钢腐蚀影响的电化学分析%Electrochemical Analysis Outer Rust Layer Effect on Corrosion Behavior of Low Carbon Steel

    Institute of Scientific and Technical Information of China (English)

    田志强; 孔小东; 王崇碧; 王源升

    2012-01-01

    In the long-term corrosion process, the rust layer formed on the low carbon hull steel may affect its corrosion behavior. The influence mechanism of the outer rust layer on the hull steel corrosion behavior is unclear. A certain type of low carbon steel was selected to soaked in 3mass% NaCl solutions for one year, then of which the electrochemical corrosion characteristic was studied by electrochemical methods before and after removal of the formed outer rust layer. The corrosion resistance before and after the removal of the outer rust layer was compared, and the effect of the outer rust layer on the corrosion of the rust steel was analyzed by use of linear polarization, AC impedance spectroscopy (EIS) and electrochemical noise (EN). The morphology, phase constituents and elemental distribution of the corrosion products formed on the rust and base steels were characterized by EPMA and XRD respectively, then the relevant corrosion mechanism was discassed. The results show that, the corrosion resistance of the steel decreased and the corrosion rate increased after removal of outer rust layer; the removal of the outer rust layer may facilitate the oxygen inward-transportation thereby affecting the electrode process on interface of the rust layer/ metal matrix.%选用某型船用低碳钢,在3mass%NaCl溶液中浸泡一年,用电化学技术研究外锈层去除前后低碳钢的腐蚀电化学特征.运用线性极化、电化学阻抗(EIS)和电化学噪声(EN)技术比较外锈层去除前后钢的耐蚀性,分析外锈层对腐蚀的影响;通过对内、外锈层和裸钢腐蚀形貌的显微观察、对内锈层的电子探针(EMPA)和x射线衍射(XRD)分析,研究外锈层对腐蚀影响的机理.结果表明,去除外锈层使钢的耐蚀性减小,腐蚀速率增大;外锈层的去除导致氧更易于向内输送,进而影响内锈层/金属基体界面的电极过程.

  10. Atmospheric corrosion of low carbon steel in a polar marine environment. Study of the effect of wind regime; Corrosion atmosferica del acero bajo en carbono en un ambiente marino polar. Estudio del efecto del regimen de vientos

    Energy Technology Data Exchange (ETDEWEB)

    Rivero, S.; Chico, B.; Fuente, D. de la; Morcillo, M.

    2007-07-01

    The present work studies the atmospheric corrosion of carbon steel (UNE-EN 10130) in a sub-polar marine environment (Artigas Antarctic Scientific Base (BCAA), Uruguay) as a function of site atmospheric salinity and exposure time. A linear relationship is established between corrosion rate and airborne salinity deposition rate, valid in the deposition range encountered (125-225 mg Cl-l/m{sup 2}.d) and a bi logarithmic relationship established between corrosion and exposure time (1-4 years). Atmospheric salinity is related with the monthly wind speed average, based on the concept of the wind run. chloride ion deposition rates of less than 300 mg Cl-l/m{sup 2}.d are related with remote (oceanic) winds and coastal winds basically of speeds between 1-40 km/h, while higher deposition rates (300-700 mg Cl-/m{sup 2}.d) correspond to coastal marine winds of a certain persistence with speeds of between 41-80 km/h. (Author) 39 refs.

  11. POLYETHERSULFONE COATING FOR MITIGATING CORROSION OF STEEL IN GEOTHERMAL ENVIRONMENT.

    Energy Technology Data Exchange (ETDEWEB)

    SUGAMA, T.

    2005-06-01

    Emphasis was directed toward evaluating the usefulness of a polyethersulfone (PES)-dissolved N-methyl pyrrolidone (NMP) solvent precursor as a low-temperature film-forming anti-corrosion coating for carbon steel in simulated geothermal environments at brine temperatures up to 300 C. A {approx} 75 {micro}m thick PES coating performed well in protecting the steel against corrosion in brine at 200 C. However, at {>=} 250 C, the PES underwent severe hydrothermal oxidation that caused the cleavage of sulfone- and ether-linkages, and the opening of phenyl rings. These, in turn, led to sulfone {yields} benzosulfonic acid and ether {yields} benzophenol-type oxidation derivative transformations, and the formation of carbonyl-attached open rings, thereby resulting in the incorporation of the functional groups, hydroxyl and carbonyl, into the coating. The presence of these functional groups raised concerns about the diminutions in water-shedding and water-repellent properties that are important properties of the anti-corrosion coatings; such changes were reflected in an enhancement of the magnitude of susceptibility of the coatings surfaces to moisture. Consequently, the disintegration of the PES structure by hydrothermal oxidation was detrimental to the maximum efficacy of the coating in protecting the steel against corrosion, allowing the corrosive electrolytes to infiltrate easily through it.

  12. Capsella bursa-pastoris extract as an eco-friendly inhibitor on the corrosion of Q235 carbon steels in 1 mol·L-1 hydrochloric acid☆

    Institute of Scientific and Technical Information of China (English)

    Qin Hu; Yubing Qiu; Guoan Zhang; Xingpeng Guo

    2015-01-01

    The corrosion inhibition effect of Capsel a bursa-pastoris extracts (CBE) for Q235 carbon steels in 1 mol·L−1 hy-drochloric acid solution was studied using electrochemical methods, environmental scanning electron microsco-py (SEM) and Raman microscopy analysis. The polarization plots indicate that CBE serves as an effective, mixed-type inhibitor. Linear polarization resistance shows that increasing CBE concentration and temperature results in increased inhibition efficiency. The highest inhibition efficiency can reach 97%when adding 60 mg·L−1 CBE, which is better than some reported plant extracts under the similar environment. The adsorption of CBE molecules is found to obey the Langmuir adsorption isotherm. Some thermodynamic and kinetic parameters for the adsorption process, such as the adsorption equilibrium constant (K), free energy of adsorption (ΔGads), ac-tivation energy of corrosion reaction (Ea) and the heat of adsorption (Q ads), are calculated and discussed. SEM and Raman microscopy analysis also demonstrate the formation of a CBE inhibition film on the metal surface.

  13. Stress Corrosion Cracking of Pipeline Steels

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    This paper provides a review of the differences between high pH and near-neutral pH stress corrosion cracking ofpipeline steels, influencing factors, and mechanisms. The characteristics and historical information on both forms ofSCC are discussed. The prospect for research in the future is also presented.

  14. Corrosion Effects on the Strength Properties of Steel Fibre Reinforced Concrete Containing Slag and Corrosion Inhibitor

    OpenAIRE

    Sivakumar Anandan; Sounthararajan Vallarasu Manoharan; Thirumurugan Sengottian

    2014-01-01

    Corrosion in steel can be detrimental in any steel rebar reinforced concrete as well as in the case of steel fibre reinforced concrete. The process of corrosion occurring in steel fibre incorporated concrete subjected to corrosive environment was systematically evaluated in this study. Concrete specimens were prepared with steel fibre inclusions at 1.5% Vf (volume fraction) of concrete and were added in slag based concrete (containing manufactured sand) and replaced with cement at 20%, 40%, ...

  15. Waste of cleaning emulsion sewage as inhibitors of steel corrosion

    Science.gov (United States)

    Fazullin, D. D.; Mavrin, G. V.; Shaikhiev, I. G.

    2016-06-01

    The article describes the corrosion test of steel of the brand 20 in the stratal water. To increase corrosion resistance as a corrosion inhibitor the concentrate waste emulsion of the mark "Incam- 1" was provided. The article presents studies of the corrosion rate with different dosages of corrosion inhibitor in the stratal water. Based on these research results are revealed that the degree of protection of steel is 27% at a dosage of 3.8 g / dm3.

  16. ac impedance, X-ray photoelectron spectroscopy and density functional theory studies of 3,5-bis(n-pyridyl)-1,2,4-oxadiazoles as efficient corrosion inhibitors for carbon steel surface in hydrochloric acid solution

    Energy Technology Data Exchange (ETDEWEB)

    Outirite, Moha; Lagrenee, Michel; Lebrini, Mounim [Unite de Catalyse et de Chimie du Solide, UMR-CNRS 8181, ENSCL, B.P. 90108, F-59652 Villeneuve d' Ascq Cedex (France); Traisnel, Michel; Jama, Charafeddine [Laboratoire des Procedes d' Elaboration des Revetements Fonctionnels, PERF UMR-CNRS 8008, ENSCL, B.P. 90108, F-59652 Villeneuve d' Ascq Cedex (France); Vezin, Herve [Laboratoire de Chimie Organique et Macromoleculaire, UMR-CNRS 8009, USTL Bat C4, F-59655 Villeneuve d' Ascq Cedex (France); Bentiss, Fouad, E-mail: fbentiss@enscl.f [Laboratoire de Chimie de Coordination et d' Analytique, Faculte des Sciences, Universite Chouaib Doukkali, B.P. 20, M-24000 El Jadida (Morocco)

    2010-02-01

    The corrosion inhibition properties of a new class of oxadiazole derivatives, namely 3,5-bis(n-pyridyl)-1,2,4-oxadiazoles (n-DPOX) for C38 carbon steel corrosion in 1 M HCl medium were analysed by electrochemical impedance spectroscopy (EIS). An adequate structural model of the interface was used and the values of the corresponding parameters were calculated and discussed. The experimental results showed that these compounds are excellent inhibitors for the C38 steel corrosion in acid solution and that the protection efficiency increased with increasing the inhibitors concentration. Electrochemical impedance data demonstrate that the addition of the n-DPOX derivatives in the corrosive solution decreases the charge capacitance and simultaneously increases the function of the charge/discharge of the interface, facilitating the formation of an adsorbed layer over the steel surface. Adsorption of these inhibitors on the steel surface obeys to the Langmuir adsorption isotherm. X-ray photoelectron spectroscopy (XPS) and the thermodynamic data of adsorption showed that inhibition of steel corrosion in normal hydrochloric solution by n-DPOX is due to the formation of a chemisorbed film on the steel surface. Quantum chemical calculations using the Density Functional Theory (DFT) and the Quantitative Structure Activity Relationship (QSAR) approach were performed on n-DPOX derivatives to determine the relationship between molecular structure and their inhibition efficiencies. The results of the quantum chemical calculations and experimental inhibition efficiency were subjected to correlation analysis and indicate that their inhibition effect is closely related to E{sub HOMO}, E{sub LUMO}, and dipole moment (mu).

  17. Corrosion behavior of tempered dual-phase steel embedded in concrete

    Institute of Scientific and Technical Information of China (English)

    O(g)uzhan Kelestemur; Mustafa Aksoy; Servet Yddtz

    2009-01-01

    Dual-phase (DP) steels with different martensite contents were obtained by appropriate heat treatment of an SAE1010 structural carbon steel,which was cheap and widely used in the construction industry.The corrosion behavior of DP steels in con-crete was investigated under various tempering conditions.Intercritical annealing heat treatment was applied to the reinforcing steel to obtain DP steels with different contents of martensite.These DP steels were tempered at 200,300,and 400℃ for 45 min and then cooled to room temperature.Corrosion experiments were conducted in two stages.In the first stage,the corrosion potential of DP steels embedded in concrete was measured every day for a period of 30 d based on the ASTM C 876 standard.In the second stage,the anodic and cathodic polarization values of these steels were obtained and subsequently the corrosion currents were determined with the aid of cathodic polarization curves.It was observed that the amount of second phase had a definite effect on the corrosion behavior of the DP steel embedded in concrete.As a result of this study,it is found that the corrosion rate of the DP steel increases with an increase in the amount ofmartensite.

  18. Corrosion of two kinds of cast steels containing chromium in hot concentrated alkaline

    Directory of Open Access Journals (Sweden)

    LI Wei

    2007-02-01

    Full Text Available A typical hot concentrated alkaline corrosion environment exists in alumina metallurgical industry, so that steel materials with outstanding alkaline corrosion resistance are strongly demanded for its processing equipment. In this paper, the corrosion resistance of two kinds of martensitic cast steels containing chromium in static 303g/L NaOH alkaline solution at 85℃ was studied through polarization and potential-time curves, corrosion weight loss and corrosion morphology analysis. Experimental results showed that protection effect by passive film of cast steel containing Cr was temporary. The low carbon steel without Cr content also exhibited chemical passivity in the same solution. The corrosion mode of the tested Cr-containing cast steel was composed of active dissolving corrosion and caustic embrittlement cracking. Dissolving corrosion was the primary mechanism for the induced weight loss, while severe caustic embrittlement cracking was secondary. With the increase of chromium content in the cast steel, the tendency of the caustic embrittlement cracking decreased, while the active dissolving corrosion increased.

  19. Corrosion of two kinds of cast steels containing chromium in hot concentrated alkaline

    Institute of Scientific and Technical Information of China (English)

    LI Wei; LIU Jun-quan; TU Xiao-hui

    2007-01-01

    A typical hot concentrated alkaline corrosion environment exists in alumina metallurgical industry, so that steel materials with outstanding alkaline corrosion resistance are strongly demanded for its processing equipment. In this paper, the corrosion resistance of two kinds of martensitic cast steels containing chromium in static 303 g/L NaOH alkaline solution at 85℃ was studied through polarization and potential-time curves, corrosion weight loss and corrosion morphology analysis. Experimental results showed that protection effect by passive film of cast steel containing Cr was temporary. The low carbon steel without Cr content also exhibited chemical passivity in the same solution. The corrosion mode of the tested Cr-containing cast steel was composed of active dissolving corrosion and caustic embrittlement cracking. Dissolving corrosion was the primary mechanism for the induced weight loss, while severe caustic embrittlement cracking was secondary. With the increase of chromium content in the cast steel, the tendency of the caustic embrittlement cracking decreased, while the active dissolving corrosion increased.

  20. Ultrahigh Carbon Steels

    Science.gov (United States)

    Sherby, O. D.; Oyama, T.; Kum, D. W.; Walser, B.; Wadsworth, J.

    1985-06-01

    Recent studies and results on ultrahigh carbon (UHC) steels suggest that major development efforts on these steels are timely and that programs to evaluate prototype structural components should be initiated. These recent results include: the development of economical processing techniques incorporating a divorced eutectoid transformation, the improvement of room temperature strength and ductility by heat treatment, the enhancement of superplastic properties through dilute alloying with silicon, and the attainment of exceptional notch impact strength in laminated UHC steel composites manufactured through solid state bonding. The unique mechanical properties achieved in UHC steels are due to the presence of micron-size fer-rite grains and ultrafine spheroidized carbides.

  1. Accelerated low water corrosion of carbon steel in the presence of a biofilm harbouring sulphate-reducing and sulphur-oxidising bacteria recovered from a marine sediment

    Energy Technology Data Exchange (ETDEWEB)

    Beech, Iwona B. [Applied Microbiology and Electrochemistry Group, University of Portsmouth, St. Michael' s Building, White Swan Road, Portsmouth PO1 2DT (United Kingdom)], E-mail: iwona.beech@port.ac.uk; Campbell, Sheelagh A. [Applied Microbiology and Electrochemistry Group, University of Portsmouth, St. Michael' s Building, White Swan Road, Portsmouth PO1 2DT (United Kingdom)

    2008-12-01

    Investigations were undertaken to elucidate causes of accelerated low water corrosion (ALWC) of steel piling in a harbour in Southern England. Visual inspection revealed features characteristic of ALWC such as the presence of poorly adherent, thick corrosion products of varying morphology, often seen as large blisters randomly located on sections of the structure at the low water mark. Upon the removal of blisters, a bright surface covered with shallow pits was exposed. Representative samples of the corrosion products were collected from the structure and water and sediment specimens were retrieved from selected areas in the harbour for microbiological, chemical and microscopy testing. In the laboratory, field samples were enriched to detect and enumerate communities of sulphur-oxidising bacteria (SOB) and sulphate-reducing bacteria (SRB). Biofilms, comprising SRB and SOB populations isolated from a sediment sample were grown under static conditions on surfaces of electrodes manufactured from steel piling material. Linear polarisation resistance (LPR) measurements revealed that the corrosion rate of steel with biofilms (0.518 mm y{sup -1}) was higher than that recorded in sterile seawater alone (0.054 mm y{sup -1}) and in sterile seawater to which nutrient was added (0.218 mm y{sup -1}). Scanning electron microscopy (SEM) imaging demonstrated enhanced pitting under biofilms. The results of our investigation revealed for the first time that the attack on steel piling in the presence of sediment SRB and SOB populations was characteristic of ALWC.

  2. An electrochemical and microstructural characterization of steel-mortar admixed with corrosion inhibitors

    Institute of Scientific and Technical Information of China (English)

    Tuan; Anh; Nguyen; Recep; AVCI

    2009-01-01

    The present research brings new insights on the role of admixed corrosion inhibitors in the processes of cement hydration and rebar corrosion. The admixing of NaCl and the corrosion inhibitors in fresh mortar was found to alter the morphology and microstructure of the hardened mortar at the steel-mortar interfacial region. The admixing of the inhibitors increased the risk of carbonation of cement hydrates at the steel-mortar interfacial region, but partially displaced chloride ions. Chloride and the admixed inhibitors facilitated the formation of different cement hydrates and affected chloride binding at the steel-mortar interfacial region. The admixing of all three inhibitors was found to increase the polarization resistance of steel, indicating reduced corrosion rate of the steel over 48-day exposures to salt ponding.

  3. Tannin bark Melalauca cajuputi powell (gelam) as green corrosion inhibitor of mild steel

    Energy Technology Data Exchange (ETDEWEB)

    Talib, Nur Atiqah Abu; Zakaria, Sarani; Hua, Chia Chin; Othman, Norinsan Kamil [School of Applied Physic, Faculty Science and Technology, Universiti Kebangsaan Malaysia, 43600 UKM Bangi, Selangor (Malaysia)

    2014-09-03

    Tannin was extracted from gelam bark and used to produce corrosion inhibitor for mild steel. Tannin was extracted from gelam bark using 70% aqueous acetone for 6 hour. Tannin powder was characterization using fourier transform infrared spectroscopy to analyse chemical component in tannin and Scanning electron microscope (SEM) for tannin physical structure. The tannin effect on the corrosion inhibition of mild steel has been investigated in 1Mol HCl solution for 6 hour followed ASTM. The weight loss method were applied to study the mild steel corrosion behavior in the present and absend of different concentration of tannin (250, 300, 350)ppm. Tannin act good inhibitor as corrosion inhibitor for mild steel in acid medium. Surface morphology of carbon steel with and without inhibitor was investigated by scanning electron microscopy.

  4. An electrochemical and microstructural characterization of steel-mortar admixed with corrosion inhibitors

    Institute of Scientific and Technical Information of China (English)

    SHI XianMing; YANG ZhengXian; Tuan Anh Nguyen; SUO ZhiYong; Recep AVCI; SONG ShiZhe

    2009-01-01

    The present research brings new insights on the role of admixed corrosion inhibitors in the processes of cement hydration and rebar corrosion. The admixing of NaCI and the corrosion inhibitors in fresh mortar was found to alter the morphology and microstructure of the hardened mortar at the steel-mor-tar interfacial region. The admixing of the inhibitors increased the risk of carbonation of cement hy-drates at the steel-mortar interracial region, but partially displaced chloride ions. Chloride and the ad-mixed inhibitors facilitated the formation of different cement hydrates and affected chloride binding at the steel-mortar interfacial region. The admixing of all three inhibitors was found to increase the po-larization resistance of steel, indicating reduced corrosion rate of the steel over 48-day exposures to salt ponding.

  5. Tannin bark Melalauca cajuputi powell (gelam) as green corrosion inhibitor of mild steel

    Science.gov (United States)

    Talib, Nur Atiqah Abu; Zakaria, Sarani; Hua, Chia Chin; Othman, Norinsan Kamil

    2014-09-01

    Tannin was extracted from gelam bark and used to produce corrosion inhibitor for mild steel. Tannin was extracted from gelam bark using 70% aqueous acetone for 6 hour. Tannin powder was characterization using fourier transform infrared spectroscopy to analyse chemical component in tannin and Scanning electron microscope (SEM) for tannin physical structure. The tannin effect on the corrosion inhibition of mild steel has been investigated in 1Mol HCl solution for 6 hour followed ASTM. The weight loss method were applied to study the mild steel corrosion behavior in the present and absend of different concentration of tannin (250, 300, 350)ppm. Tannin act good inhibitor as corrosion inhibitor for mild steel in acid medium. Surface morphology of carbon steel with and without inhibitor was investigated by scanning electron microscopy.

  6. Carbon Dioxide Corrosion:

    DEFF Research Database (Denmark)

    Fosbøl, Philip Loldrup

    2008-01-01

    CO2 corrosion is a general problem in the industry and it is expensive. The focus of this study is an oil gas production related problem. CO2 corrosion is observed in offshore natural gas transportation pipelines. A general overview of the problem is presented in chapter 1. The chemical system co...

  7. Electrochemical corrosion behavior of steel wires in a coalmine with a corrosive medium

    Institute of Scientific and Technical Information of China (English)

    Wang Songquan; Zhang Dekun; Wang Dagang; Zhang Zefeng

    2011-01-01

    A 6 × 19 point-contact hoisting cable was used as our research object to examine the progress of corrosion of steel wires in a laboratory, simulating the actual working conditions in a coalmine. An electrochemical method was used to investigate the corrosion behavior of steel wires with different surface treatments of a corrosive acid solution. The results show that anode activation of steel wire mainly occurs during pre-corrosion, where the anode activation process of bare steel wires is the fastest as is their corresponding corrosion speed, while the anode activation process of oil coated steel wires and their corresponding corrosion speed are the lowest. During the intermediate and late immersion periods,a passive film is generated on the surface of steel wires, which are gradually damaged with the passage of time. Local pitting corrosion occurs easily on the surface of steel wires with a high-polarization potential.Suitable equivalent circuits were chosen to fit the electrochemical impedance spectroscopy (EIS) of steel wires over various corrosive times and different surface treatments, which indicate good fitting results.The double electrical layer charge-transfer resistance increases in the sequence: bare steel wire,untreated steel wire and oil coated steel wire and their corrosion resistance decreases in turn, which is consistent with their polarization curves. The oil layer provides a certain protective effect on untreated steel wires, but its effect is not entirely clear.

  8. Corrosion properties of S-phase layers formed on medical grade austenitic stainless steel.

    Science.gov (United States)

    Buhagiar, Joseph; Dong, Hanshan

    2012-02-01

    The corrosion properties of S-phase surface layers formed in AISI 316LVM (ASTM F138) and High-N (ASTM F1586) medical grade austenitic stainless steels by plasma surface alloying with nitrogen (at 430°C), carbon (at 500°C) and both carbon and nitrogen (at 430°C) has been investigated. The corrosion behaviour of the S-phase layers in Ringer's solutions was evaluated using potentiodynamic and immersion corrosion tests. The corrosion damage was evaluated using microscopy, hardness testing, inductive coupled plasma mass spectroscopy and X-ray diffraction. The experimental results have demonstrated that low-temperature nitriding, carburising and carbonitriding can improve the localised corrosion resistance of both industrial and medical grade austenitic stainless steels as long as the threshold sensitisation temperature is not reached. Carburising at 500°C has proved to be the best hardening treatment with the least effect on the corrosion resistance of the parent alloy.

  9. Thermoplastic liners for carbon steel pipelines

    Energy Technology Data Exchange (ETDEWEB)

    Mehdi, Mauyed S.; AlDossary, Abdullah K. [Saudi Aramco, Dhahran (Saudi Arabia)

    2009-12-19

    Materials selection for pipe and fittings used to convey corrosive fluids has often been a challenge. Traditionally, exotic Corrosion Resistant Alloys (CRA) have been used in corrosive environments despite their high cost. Plastic lined carbon steel piping offers a cost effective alternative to the use of CRAs by eliminating corrosion, significantly reducing the use of toxic chemicals and the heavy metal usually present in CRAs. Thermoplastic Liners offer the combination of corrosion resistance and mechanical strength, which are unachievable with singular materials. Under pressure conditions, the liner is fully supported by the metalwork, while under vacuum conditions, the liner must be thick enough along with venting system to withstand the collapsing forces created by the negative pressure. Plastic liners have been used successfully to line and protect metallic pipelines for many years and have become an indispensable requirement of the oil and gas industry particularly with water injection and hydrocarbon services. In the case of internally corroded pipes, the use of thermoplastic liners for rehabilitation is an option to extend the lifetime of companies' assets, reduce maintenance cost and increase intervals between T and Is. For new construction, plastic liners in carbon steel pipes can compete technically and economically with pipelines of CRA materials and other corrosion inhibition systems. This paper describes various design features, installations of thermoplastic liners in comparison to other corrosion inhibition methods. (author)

  10. MICROSCOPIC CORROSION STUDIES OF DUPLEX STAINLESS STEELS

    Institute of Scientific and Technical Information of China (English)

    C.Leygraf; J.Pan; M.Femenia

    2004-01-01

    Electrochemical scanning tunneling microscopy and scanning electrochemical microscopy have been used for in situ monitoring of localized corrosion processes of different Duplex stainless steels (DSS) in acidic chloride solutions. The techniques allow imaging of local dissolution events with micrometer resolution, as opposed to conventional electrochemical techniques, which only give an overall view of the corrosion behavior. In addition, combined scanning Kelvin probe force microscopy and magnetic force microscopy were used for mapping the Volta potential variation over the surface of DSSs. A significant difference in Volta potential between the austenite and ferrite phases suggests galvanic interaction between the phases. A compositional gradient appears within 2 micrometers across the phase boundary, as seen with scanning Auger microscopy (SAM). In all, the studies suggest that higher alloyed DSS exhibit a more homogeneous dissolution behavior than lower alloyed DSS, due to higher and more similar corrosion resistance of the two phases, and enhanced resistance of the ferrite/austenite phase boundary regions.

  11. Concrete cover cracking with localized corrosion of reinforcing steel

    Energy Technology Data Exchange (ETDEWEB)

    Torres-Acosta, A. A.; Sagues, A. A. [South Florida Univ., Dept of Civil and Environmental Engineering, Tampa FL (United States)

    2000-07-01

    The critical amount of steel corrosion needed for concrete cover cracking of a reinforced concrete element was measured, focusing on cases where only a fraction of the steel bar length is corroding. The amount of corrosion needed to crack the concrete cover was found to range between 49 micrometre to 137 micrometre in specimens of localized corrosion. In contrast, in cases of uniform corrosion of comparable systems the corrosion needed to crack the concrete cover varied from 15 micrometre to 75 micrometer. Based on this and previous work on this problem, an empirical equation is proposed for the critical amount of steel corrosion as a function of specimen dimensions. The model proposed for estimating the critical amount of steel corrosion showed reasonable agreement between estimates of the work of corrosion expansion and the energy required to crack the concrete. 23 refs., 3 tabs., 8 figs.

  12. The influence of Desulfovibrio vulgaris on the efficiency of imidazoline as a corrosion inhibitor on low-carbon steel in seawater

    Energy Technology Data Exchange (ETDEWEB)

    Gonzalez-Rodriguez, Carlos A. [Facultad de Quimica UNAM, Ciudad Universitaria, C.P. 04510 Mexico, D.F. (Mexico)], E-mail: gorc74@yahoo.com; Rodriguez-Gomez, Francisco J.; Genesca-Llongueras, Joan [Facultad de Quimica UNAM, Ciudad Universitaria, C.P. 04510 Mexico, D.F. (Mexico)

    2008-12-01

    The action of Desulfovibrio vulgaris (Dv) during a corrosion process has been reported in literature, but the influence of imidazoline in the formation of biofilms is not clear, as well as the effect of bacteria on the efficiency of the corrosion inhibitors. The aim of this work is to determine the behavior of bacteria in the presence of imidazoline. Therefore, the growth of Dv, isolated and characterized from a morphological point of view, was monitored during 21 days, during which synthetic seawater was used as the culture medium, according to the ASTM D665-98 standard. Electrochemical noise (EN) was employed to establish the corrosion type generated by the microorganism on an AISI 1018 steel cylinder. The attack was observed using scanning electron microscopy (SEM). In order to evaluate the efficiency of the corrosion inhibitor, Tafel extrapolation was used; the optimum concentration of the inhibitor was used in the presence of sulphate-reducing bacteria (SRB). In general, two forms of corrosion were observed: localized corrosion (in the LAG phase) and mixed corrosion (in the LOG phase)

  13. 76 FR 11553 - WTO Dispute Settlement Proceeding Regarding United States-Anti Dumping Measures on Corrosion...

    Science.gov (United States)

    2011-03-02

    ... Corrosion-Resistant Carbon Steel Flat Products From Korea AGENCY: Office of the United States Trade... (``WTO Agreement'') concerning antidumping measures regarding corrosion- resistant carbon steel flat... concerning antidumping measures regarding corrosion-resistant carbon steel flat products from Korea....

  14. EIS Response of MIC on Carbon Steel

    DEFF Research Database (Denmark)

    Hilbert, Lisbeth Rischel; Maahn, Ernst

    1998-01-01

    Abstract Microbially influenced corrosion of carbon steel under sulphate reducing (sulphide-producing) bacterial activity (SRB) results in the formation of both ferrous sulphides as well as biofilm on the metal surface. The electrochemical characteristics of the ferrous sulphide/steel interface...... as compared to the biofilm/ferrous sulphide/steel interface has been studied with EIS, DC polarisations (Tafel, LPR) and a potentiostatic step technique. The electrochemical response is related to a threshold sulphide concentration above which very characteristic changes such as indications of finite...... response from the metal surface....

  15. Recent Natural Corrosion Inhibitors for Mild Steel: An Overview

    Directory of Open Access Journals (Sweden)

    Marko Chigondo

    2016-01-01

    Full Text Available Traditionally, reduction of corrosion has been managed by various methods including cathodic protection, process control, reduction of the metal impurity content, and application of surface treatment techniques, as well as incorporation of suitable alloys. However, the use of corrosion inhibitors has proven to be the easiest and cheapest method for corrosion protection and prevention in acidic media. These inhibitors slow down the corrosion rate and thus prevent monetary losses due to metallic corrosion on industrial vessels, equipment, or surfaces. Inorganic and organic inhibitors are toxic and costly and thus recent focus has been turned to develop environmentally benign methods for corrosion retardation. Many researchers have recently focused on corrosion prevention methods using green inhibitors for mild steel in acidic solutions to mimic industrial processes. This paper provides an overview of types of corrosion, corrosion process, and mainly recent work done on the application of natural plant extracts as corrosion inhibitors for mild steel.

  16. 77 FR 27438 - Certain Corrosion-Resistant Carbon Steel Flat Products From Korea: Final Results of Expedited...

    Science.gov (United States)

    2012-05-10

    ..., plated, or coated with corrosion-resistant metals such as zinc, aluminum, or zinc-, aluminum-, nickel- or... nonmetallic substances in addition to the metallic coating, in coils (whether or not in successively... other nonmetallic substances in addition to the metallic coating. Excluded from the order are...

  17. 75 FR 55769 - Certain Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Notice of...

    Science.gov (United States)

    2010-09-14

    ... coated with corrosion-resistant metals such as zinc, aluminum, or zinc-, aluminum-, nickel- or iron-based... substances in addition to the metallic coating, in coils (whether or not in successively superimposed layers... coating. Also excluded from this order are clad products in straight lengths of 0.1875 inch or more...

  18. 76 FR 55004 - Certain Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Preliminary...

    Science.gov (United States)

    2011-09-06

    ... rectangular shape, either clad, plated, or coated with corrosion-resistant metals such as zinc, aluminum, or zinc-, aluminum-, nickel- or iron-based alloys, whether or not corrugated or painted, varnished or coated with plastics or other nonmetallic substances in addition to the metallic coating, in...

  19. 76 FR 15291 - Certain Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Notice of...

    Science.gov (United States)

    2011-03-21

    ... rectangular shape, either clad, plated, or coated with corrosion-resistant metals such as zinc, aluminum, or zinc-, aluminum-, nickel- or iron-based alloys, whether or not corrugated or painted, varnished or coated with plastics or other nonmetallic substances in addition to the metallic coating, in...

  20. 75 FR 13490 - Certain Corrosion-Resistant Carbon Steel Flat Products from the Republic of Korea: Notice of...

    Science.gov (United States)

    2010-03-22

    ... with corrosion-resistant metals such as zinc, aluminum, or zinc-, aluminum-, nickel- or iron-based... substances in addition to the metallic coating, in coils (whether or not in successively superimposed layers..., varnished or coated with plastics or other nonmetallic substances in addition to the metallic coating....

  1. 77 FR 14501 - Certain Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Notice of...

    Science.gov (United States)

    2012-03-12

    ... coated with corrosion-resistant metals such as zinc, aluminum, or zinc-, aluminum-, nickel- or iron-based... substances in addition to the metallic coating, in coils (whether or not in successively superimposed layers..., varnished or coated with plastics or other nonmetallic substances in addition to the metallic coating....

  2. Corrosion Mechanism of Corrosion-Resistant Steel Developed for Bottom Plate of Cargo Oil Tanks

    Institute of Scientific and Technical Information of China (English)

    Feilong SUN; Xiaogang LI; Fan ZHANG; Xuequn CHENG; Cheng ZHOU; Nianchun WU; Yuqun YIN

    2013-01-01

    A new type of corrosion-resistant steel consisting of ferrite and bainite phases was developed for cargo oil tanks of crude oil tankers.The corrosion rate of this new steel was 0.22 mm/a,which was equivalent to ca.1/5 of the criterion (≤ 1 mm/a) for corrosion-resistant steels.The composition and element distribution of the corrosion products were investigated by micro-Raman spectrometry and energy dispersive spectrometer.The results demonstrated that the corrosion product was composed of α-FeOOH,Fe3O4 and a continuous Cu enrichment layer.This kind of corrosion product was protective to the steel matrix and accounted for the enhancement of the corrosion resistance of the new developed steel.

  3. Comparative study in the induced corrosion by sulfate reducing microorganisms, in a stainless steel 304L sensitized and a carbon steel API X65; Estudio comparativo de la corrosion inducida por microorganismos sulfatorreductores, en un acero inoxidable 304L sensibilizado y un acero al carbono API X65

    Energy Technology Data Exchange (ETDEWEB)

    Diaz S, A.; Gonzalez F, E.; Arganis J, C.; Luna C, P.; Carapia M, L. [ININ, Carretera Mexico-Toluca Km. 36.5, 52045 Estado de Mexico (Mexico)]. e-mail: ads@nuclear.inin.mx

    2004-07-01

    In spite of the operational experience related with the presence of the phenomenon of microbiological corrosion (MIC) in industrial components, it was not but until the decade of the 80 s when the nuclear industry recognized its influence in some systems of Nuclear Generating Power plants. At the moment, diverse studies that have tried to explain the generation mechanism of this phenomenon exist; however, they are even important queries that to solve, especially those related with the particularities of the affected metallic substrates. Presently work, the electrochemical behavior of samples of stainless steel AISI 304L sensitized is evaluated and the carbon steel APIX65, before the action of sulfate reducing microorganisms low the same experimental conditions; found that for the APIX65 the presence of this type of bacteria promoted the formation of a stable biofilm that allowed the maintenance of the microorganisms that damaged the material in isolated places where stings were generated; while in the AISI 304L, it was not detected damage associated to the inoculated media. The techniques of Resistance to the Polarization and Tafel Extrapolation, allowed the calculation of the speed of uniform corrosion, parameter that doesn't seem to be influenced by the presence of the microorganisms; while that noise electrochemical it distinguished in real time, the effect of the sulfate reducing in the steel APIX65. (Author)

  4. Marine corrosion of mild steel at Lumut, Perak

    Science.gov (United States)

    Ting, Ong Shiou; Potty, Narayanan Sambu; Liew, Mohd. Shahir

    2012-09-01

    The corrosion rate of structural steels in the adverse marine and offshore environments affects the economic interest of offshore structures since the loss of steel may have significant impact on structural safety and performance. With more emphasis to maintain existing structures in service for longer time and hence to defer replacement costs, there is increasing interest in predicting corrosion rate at a given location for a given period of exposure once the protection coating or cathodic protection is lost. The immersion depth, salinity, steel composition and water pollution will be taken into account. Various corrosion allowances are prescribed for structural members by different standards. There are no studies to determine the appropriate corrosion allowance for steel structures in marine environment in Malaysia. The objectives of the research are to determine the nature and rate of corrosion in mm/year for steel structures in marine environment. It also tries to identify whether the corrosion rate is affected by differences in the chemical composition of the steels, and microalgae. Two sets of corrosion coupons of Type 3 Steel consisting of mild steel were fabricated and immersed in seawater using steel frames. The corrosion rate of the coupon in mm/ per year is estimated based on the material weight loss with time in service. The results are compared with recommendations of the code.

  5. The effect of cerium-based conversion treatment on the cathodic delamination and corrosion protection performance of carbon steel-fusion-bonded epoxy coating systems

    Science.gov (United States)

    Ramezanzadeh, B.; Rostami, M.

    2017-01-01

    The effect of surface pre-treatment of pipe surface by green cerium compound and phosphoric acid solution on the fusion-bonded epoxy (FBE) coating performance was studied. The composition and surface morphology of the steel samples treated by acid and Ce solutions were characterized by X-ray photoelectron spectroscopy (XPS) and scanning electron microscopy (SEM), equipped with energy dispersive spectroscopy (EDS). Also, the surface free energy was evaluated on these samples through contact angle measurements. In addition, the effect of Ce and acid washing procedures on the adhesion properties and corrosion protection performance of the FBE was examined by pull-off, salt spray and electrochemical impedance spectroscopy (EIS) tests. Results showed that compared to acid washing, the chemical treatment by Ce solution noticeably increased the surface free energy of steel, improved the adhesion properties of FBE, decreased the cathodic delamination rate of FBE, and enhanced the coating corrosion resistance compared to the acid washed samples.

  6. Contribution of archaeological analogs to the estimation of average corrosion rates and long term corrosion mechanisms of low carbon steel in soil; Apport des analogues archeologiques a l'estimation des vitesses moyennes et a l'etude des mecanismes de corrosion a tres long terme des aciers non allies dans les sols

    Energy Technology Data Exchange (ETDEWEB)

    Neff, D

    2003-11-15

    In the context of the French nuclear waste storage, a multi-barriers disposal is envisaged. Wastes could be put in metallic overpacks disposed in a clay soil. As these overpacks could be made of low carbon steel, it is important to understand the corrosion behaviour of this material in soil during period of several centuries. Indeed, it is necessary to consolidate the empirical data by a phenomenological approach. This includes laboratory experiments and modelling of the phenomenon which have to be validated and completed by the study of archaeological artefacts. This was the aim of this PhD-work. To this purpose, an analytical protocol has been elaborated: about forty archaeological artefacts coming from five dated sites (2. to 16. centuries) have been studied on cross section in order to observe on the same sample all the constituents of the system: metallic substrate/corrosion products/environment. The corrosion products are divided into two zones: the Dense Product Layer (DPL) in contact with the metal, and the Transformed Medium (TM) which are the corrosion products formed around soil minerals (quartz grains). The metallic substrate has been studied by the classical methods of materials science (optical and scanning electron microscope, energy and wavelength dispersive spectroscopies). It has been verified that despite their heterogeneity of structure and composition, they are all hypo-eutectoids steels that can contain phosphorous until 0.5 wt%. The corrosion products have been analysed by local structural analytical methods as micro-diffraction under synchrotron radiation ({mu}XRD) and Raman micro-spectroscopy. These two complementary techniques and also the elemental composition analysis conducted to the characterisation of the corrosion forms. On the majority of the samples coming from four sites, the DPL are constituted by goethite including marbles of magnetite/maghemite. On the artefacts from the fifth site, a particular corrosion form has been

  7. Corrosion Behavior of S450EW Low-alloy Weathering Steel in Cyclically Alternate Corrosion Environments

    Institute of Scientific and Technical Information of China (English)

    Jun-shan WANG; Pei-yang SHI; Cheng-jun LIU; Mao-fa JIANG

    2015-01-01

    Weathering steel is widely used in various ifelds due to its excellent mechanical properties and high corrosion resistance. The effect of chromium content on the S450EW weathering steel in cyclic immersion test was studied. The results indicated that the corrosion resistance of S450EW weathering steel is closely related to chromium content. The addition of chromium signiif-cantly inhibited the weathering steel corrosion. The corrosion rate of experimental steel after 96 h immersion was 1.101 g·m−2·h−1. The rust of S450EW weathering steel was mainly constituted of FeOOH and Fe3O4 phase, and the elevation of chromium content promoted the formation of α-FeOOH. The ifne precipitates of the two phases contributed to the formation of dense dust layer of test steel. Furthermore, the increase of chromium is beneifcial for the cure of original defects and cracks of the rust layer via the enrich-ment of chromium. The corrosion potential and the resistance of corrosion process were thus increased, protecting the experimental steel from further corrosion. A S450EW steel with corrosion resistance more than 1.5 times of Q450NQR1 steel was prepared.

  8. Corrosion Behavior of Carbon Steel in Reverse Osmosis Permeate of Seawater%碳钢在海水淡化一级反渗透产水中的腐蚀行为

    Institute of Scientific and Technical Information of China (English)

    周东辉; 吴善宏; 肖丽; 王宏义; 胡家元

    2012-01-01

    The corrosion behavior of carbon steel in Reverse Osmosis(RO) permeate of seawater was studied by carrying out electrochemical measurements and analyzing corrosion products using SEM, IR and XRD. The results show that the corrosion process of carbon steel is controlled by the diffusion process of oxygen, and corrosion products contain r-FeOOH, Fe3O4 and a little a-FeOOH. The rust layer has double-layer structure, the outer including r-FeOOH is thin and the inner contains Fe3O4 which is the main proportion of rust layer. Due to the weak acidity of RO permeate, FeaO4 generates quickly and accumulates on metal surface. Because of the electrical conductivity and fractured surface of Fe304 layer, corrosion product layer canlt inhibit corrosion process through hindering the diffusion process of oxygen, and thus the corrosion rate of carbon steel is always high.%对碳钢在海水淡化一级反渗透产水中生成的锈层进行SEM、IR和XRD分析,并结合电化学测量,研究其腐蚀行为。结果表明,碳钢在一级反渗透产水中腐蚀过程受氧扩散控制,腐蚀产物包括7-FeOOH、Fe3O4以及少量的“FeOOH。锈层具有双层结构,外锈层很薄,主要成分为7-FeOOH;内层占整个锈层比重很大,主要成分为Fe3O4。一级反渗透产水的弱酸性促使腐蚀产物7-FeOOH迅速转化为Fe3O4,致使Fe3O4在金属表面大量堆积。由于Fe3O4层的导电性及不连续性,锈层不能阻碍阴极过程的进行,导致碳钢的腐蚀速度一直维持在高位。

  9. Corrosion protection of steel in ammonia/water heat pumps

    Science.gov (United States)

    Mansfeld, Florian B.; Sun, Zhaoli

    2003-10-14

    Corrosion of steel surfaces in a heat pump is inhibited by adding a rare earth metal salt to the heat pump's ammonia/water working fluid. In preferred embodiments, the rare earth metal salt includes cerium, and the steel surfaces are cerated to enhance the corrosion-inhibiting effects.

  10. Enhanced corrosion resistance of carbon steel in normal sulfuric acid medium by some macrocyclic polyether compounds containing a 1,3,4-thiadiazole moiety: AC impedance and computational studies

    Energy Technology Data Exchange (ETDEWEB)

    Bentiss, F. [Laboratoire de Chimie de Coordination et d' Analytique, Faculte des Sciences, Universite Chouaib Doukkali, B.P. 20, M-24000 El Jadida (Morocco)], E-mail: fbentiss@enscl.fr; Lebrini, M. [Unite de Catalyse et de Chimie du Solide, UMR-CNRS 8181, ENSCL, BP. 90108, F-59652 Villeneuve d' Ascq Cedex (France); Vezin, H. [Laboratoire de Chimie Organique et Macromoleculaire, UMR-CNRS 8009, USTL Bat C4, F-59655 Villeneuve d' Ascq Cedex (France); Chai, F. [Groupe de Recherche sur les biomateriaux, Laboratoire de Biophysique, UPRES EA 1049, Faculte de Medecine, F-59045 Lille Cedex (France); Traisnel, M.; Lagrene, M. [Laboratoire des Procedes d' Elaboration des Revetements Fonctionnels, PERF UMR-CNRS 8008, ENSCL, B.P. 90108, F-59652 Villeneuve d' Ascq Cedex (France)

    2009-09-15

    We report here the use of macrocyclic polyether compounds containing a 1,3,4-thiadiazole moiety (n-MCTH) in the corrosion inhibition of C38 carbon steel in 0.5 M H{sub 2}SO{sub 4} acid medium. The aim of this work is devoted to study the inhibition characteristics of these compounds for acid corrosion of C38 steel using electrochemical impedance spectroscopy (EIS). Data obtained from EIS show a frequency distribution and therefore a modeling element with frequency dispersion behaviour, a constant phase element (CPE) has been used. The experimental results obtained revealed that these compounds inhibited the steel corrosion in acid solution and the protection efficiency increased with increasing inhibitors concentration. The difference in their inhibitive action can be explained on the basis of the number of oxygen atoms present in the polyether ring which contribute to the chemisorption strength through the donor acceptor bond between the non bonding electron pair and the vacant orbital of metal surface. Adsorption of n-MCTH was found to follow the Langmuir's adsorption isotherm. The thermodynamic functions of adsorption process were calculated and the interpretation of the results is given. These results are complemented with quantum chemical study in order to provide an explanation of the differences between the probed inhibitors. Correlation between the inhibition efficiency and the structure of these compounds are presented.

  11. Research on the influences of low-concentration phosphate in reclaimed water on the corrosion of carbon steel%再生水中低浓度磷酸盐对碳钢腐蚀影响研究

    Institute of Scientific and Technical Information of China (English)

    张雅君; 姚凌峰; 许萍; 杜婷婷; 范登云

    2016-01-01

    Under simulated real pipe network hydraulic conditions ,the influences of low-concentration phosphate on the corrosion of carbon steel have been studied in the aspects of corrosion rate,iron releasing rate,and composition and morphology of corrosion products. It is found that the mass concentration of phosphate is 0.8 mg/L ,the extreme value can be reached and the corrosion inhibition effect is the best. The corrosion rate of carbon steel could be reduced by 15.66%. Phosphate can inhibit the formation ofγ-FeOOH and form phosphosiderite,making corrosion products more compact,so as to inhibit corrosion. The initial acceleration of iron release by phosphate may be an important reason for phosphate to promote the iron element to turn into stable iron oxide ,so that the steady state of corrosion can be achieved earlier and finally the corrosion is inhibited.%在模拟真实管网水力条件下,从腐蚀速率、铁释放速率、腐蚀产物形貌及成分等方面研究了低浓度磷酸盐对碳钢腐蚀的影响。研究发现,磷酸盐为0.8 mg/L时达到极值,腐蚀抑制效果最好,碳钢的腐蚀速率可降低15.66%。磷酸盐可抑制γ-FeOOH的形成,同时形成磷铁矿,使腐蚀产物更加致密,从而抑制腐蚀。磷酸盐对铁释放存在初期加速作用,可能是磷酸盐促进铁元素向稳定铁氧化物转变,使腐蚀提前达到稳定状态的重要原因,最终抑制腐蚀。

  12. The role of goethite in the formation of the protective corrosion layer on steels

    Energy Technology Data Exchange (ETDEWEB)

    Cook, D.C. [Old Dominion University, Department of Physics (United States); Oh, S.J. [Pohang University of Science and Technology, Pohang, Department of Materials Science and Engineering (Korea, Republic of); Balasubramanian, R. [Old Dominion University, Department of Physics (United States); Yamashita, M. [Himeji Institute of Technology, Department of Mechanical Engineering (Japan)

    1999-11-15

    The corrosion products formed on carbon and weathering steels exposed in marine, industrial and rural environments in the United States for 16 years have been investigated using Moessbauer spectroscopy, Raman spectrometry and chemical analysis. Moessbauer spectroscopy was used to measure the fraction of each oxide in the corrosion coatings and micro-Raman spectrometry was used to locate and map the oxides to 2 {mu}m spatial resolution. Moessbauer spectroscopy identified the corrosion products in the weathering steels as 75% goethite, 20% lepidocrocite and 5% maghemite. Raman analysis showed that the corrosion products generally formed as alternating layers containing different oxides. For the weathering steels the protective inner-layer closest to the steel substrate consisted of nano-sized goethite ranging in size from 5-30 nm and having a mean particle size of about 12 nm. The outer-layer close to the coating surface, consisted of lepidocrocite and goethite with the former oxide being most abundant. Electron probe micro-analysis measured significant chromium in the goethite close to the steel substrate. Comparison of the goethite in the corrosion products was made with synthetic chromium substituted goethite with nearly identical microstructural characteristics being recorded. It is concluded that chromium inclusions in the goethite are important for formation of a nano-phase oxide layer which may help protect the weathering steel from further corrosion.

  13. Ultrahigh carbon steels, Damascus steels, and superplasticity

    Energy Technology Data Exchange (ETDEWEB)

    Sherby, O.D. [Stanford Univ., CA (United States). Dept. of Materials Science and Engineering; Wadsworth, J. [Lawrence Livermore National Lab., CA (United States)

    1997-04-01

    The processing properties of ultrahigh carbon steels (UHCSs) have been studied at Stanford University over the past twenty years. These studies have shown that such steels (1 to 2.1% C) can be made superplastic at elevated temperature and can have remarkable mechanical properties at room temperature. It was the investigation of these UHCSs that eventually brought us to study the myths, magic, and metallurgy of ancient Damascus steels, which in fact, were also ultrahigh carbon steels. These steels were made in India as castings, known as wootz, possibly as far back as the time of Alexander the Great. The best swords are believed to have been forged in Persia from Indian wootz. This paper centers on recent work on superplastic UHCSs and on their relation to Damascus steels. 32 refs., 6 figs.

  14. Corrosion behaviour of sintered duplex stainless steels

    Energy Technology Data Exchange (ETDEWEB)

    Utrilla, M. Victoria; Urena, Alejandro; Otero, Enrique; Munez, Claudio Jose [Escuela Superior de Ciencias Experimentales y Tecnologia, Universidad Rey Juan Carlos, C/ Tulipan s/n, 28933 Mostoles, Madrid (Spain)

    2004-07-01

    Duplex austenite-ferrite stainless steels were prepared by mixing austenitic (316L) and ferritic (434L) atomized powders. Although different 316L/434L ratios were prepared, present work centred its study on 50% ferrite - 50% austenite sintered steel. The powders were mixed and pressed at 700 MPa and sintered at 1250 deg. C for 30 min in vacuum. The cooling rate was 5 deg. C/min. Solution treatment was carried out to homogenize the microstructure at 1100 deg. C during 20 min. A microstructural study of the material in solution was performed, evaluating the microstructure, proportion and shape of porosity, and ferrite percentage. This last was measured by two methods, quantitative metallography and Fischer ferrito-metry. The materials were heat treated in the range of 700 to 1000 deg. C, for 10, 30 and 60 min and water quenched, to study the microstructural changes and the influence on the intergranular corrosion resistance. The method used to evaluate the sensitization to the intergranular corrosion was the electrochemical potentio-kinetic reactivation procedure (EPR). The test solution was 0.5 M H{sub 2}SO{sub 4} + 0,01 M KSCN at 30 deg. C. The criterion used to evaluate the sensitization was the ratio between the maximum reactivation density (Ir) and the maximum activation density (Ia). The results of the electrochemical tests were discussed in relation with the microstructures observed at the different heat treatments. (authors)

  15. Inhibition of corrosion of carbon steel in well water by L-Lysine – Zn2+system

    Directory of Open Access Journals (Sweden)

    J.AngelinThangakani

    2016-08-01

    Full Text Available The environmental friendly inhibitor system L-Lysine-Zn2+, has been investigated by weight loss method. A synergistic effect exists between L-Lysine and Zn2+ system. The formulation consisting of 250 ppm of L-Lysine and 50 ppm of Zn2+ offers good inhibition efficiency of 98%.Polarization study reveals that this formulation functions as anodic inhibitor. AC impedance spectra reveal that a protective film is formed on the metal surface. The FTIR spectra study leads to the conclusion that the Fe2+ - L-Lysine complex formed on anodic sites of the metal surface controlled the anodic reaction and Zn(OH2 formed on the cathodic sites of the metal surface controlling the cathodic reaction. UV and Fluorescence spectrum study reveals the metal film formed on the solution containing 250 ppm of L-Cysteine and 50 ppm of Zn2+.The morphology of the metal is studied by AFM images. A suitable mechanism of corrosion inhibition is proposed based on the results obtained from weight loss study and surface analysis technique. Synergism parameters have been calculated. They are found to be greater than 1 suggesting that a synergistic effect exists between L-Lysine and –Zn2+

  16. Corrosion inhibition capacity of non-phosphorus corrosion inhibitor in water with moderate alkalinity and moderate hardness for A3 carbon steel%无磷缓蚀剂在中碱中硬水质中对A3碳钢的缓蚀性能

    Institute of Scientific and Technical Information of China (English)

    王超; 李颜云; 陶蕾; 秦立娟; 王昊

    2015-01-01

    开发了一种酰胺类无磷缓蚀剂,在中碱度中硬度水质中进行了缓蚀应用研究。选用A3碳钢作为测试对象,采用旋转挂片失重法和电化学阻抗法对酰胺类无磷缓蚀剂的缓蚀性能进行研究。测试结果表明,该酰胺类无磷缓蚀剂在中碱度中硬度的循环水水质下具有良好的缓蚀性能,能够有效地满足循环水系统的金属缓蚀需求。%A kind of amide derivative non-phosphorus corrosion inhibitor has been synthesized. Its application to corrosion inhibition in water with moderate alkalinity and moderate hardness is studied. Using carbon steel A3 as de-tection target,the corrosion inhibiting capacity of amide derivative non-phosphorus corrosion inhibitor by rotary coupon weight-loss method and electrochemical impedance method is studied. The results indicate that the amide derivative non-phosphorus corrosion inhibitor has good corrosion inhibiting capacity in circulating water with moder-ate alkalinity and moderately hardness ,being able to effectively meet the metal corrosion inhibition requirements for circulating water systems.

  17. Field corrosion characterization of soil corrosion of X70 pipeline steel in a red clay soil

    Directory of Open Access Journals (Sweden)

    Shengrong Wang

    2015-06-01

    Full Text Available The corrosion behavior of X70 pipeline steel buried in red soil environment has been studied. The surface morphology and elemental distribution were determined by scanning electron microscopy (SEM,energy dispersive X-ray spectroscopy (EDS, and X-ray diffraction (XRD. The corrosion kinetics was evaluated by weight loss measurement. The results show that in red soil, the corrosion rate of X70 steel decreases with time, and follows the exponential decay law. General corrosion with non-uniform and localized pitting occurred on the steel surface. α-FeOOH was the dominate products during corrosion in whole buried periods, and the corrosion products exhibited well protective properties. The potentiodynamic polarization tests revealed that icorr decreased with time, indicating the improvement of corrosion resistance. The results of Electrochemical impendence spectroscopy (EIS are consistent with potentiodynamic polarization tests.

  18. Field corrosion characterization of soil corrosion of X70 pipeline steel in a red clay soil

    Institute of Scientific and Technical Information of China (English)

    Shengrong Wang; Cuiwei Dun; Xiaogang Li; Zhiyong Liunn; Min Zhu; Dawei Zhang

    2015-01-01

    The corrosion behavior of X70 pipeline steel buried in red soil environment has been studied. The surface morphology and elemental distribution were determined by scanning electron microscopy (SEM),energy dispersive X-ray spectroscopy (EDS), and X-ray diffraction (XRD). The corrosion kinetics was evaluated by weight loss measurement. The results show that in red soil, the corrosion rate of X70 steel decreases with time, and follows the exponential decay law. General corrosion with non-uniform and localized pitting occurred on the steel surface.α-FeOOH was the dominate products during corrosion in whole buried periods, and the corrosion products exhibited well protective properties. The potentiodynamic polarization tests revealed that icorr decreased with time, indicating the improvement of corrosion resistance. The results of Electrochemical impendence spectroscopy (EIS) are consistent with potentiodynamic polarization tests.

  19. 带锈碳钢在流动海水中的长期腐蚀行为%CORROSION BEHAVIOR OF LONG-TIME IMMERSED RUSTED CARBON STEEL IN FLOWING SEAWATER

    Institute of Scientific and Technical Information of China (English)

    彭欣; 王佳; 山川; 王海杰; 刘在健; 邹妍

    2012-01-01

    将Q235碳钢在流动海水中浸泡280 d,利用失重法和多种腐蚀电化学方法研究了其在浸泡过程中的腐蚀规律.结果表明,与静止海水浸泡相比,在流动体系长时间浸泡后,电极表面几乎不存在疏松的黄色锈层,而被一层致密的黑色腐蚀产物所覆盖;失重法测得的腐蚀速率随腐蚀时间延长呈现减小的趋势,并最终趋于稳定,与静止海水相比,流动海水中的腐蚀速率高出约1倍;电化学方法测得的腐蚀速率则随浸泡时间的延长而增大,与失重法的结果之间存在较为明显的偏差,并且浸泡时间越长,这一偏差越明显.长期浸泡后,碳钢表面的锈层对电化学测试结果产生影响,是导致电化学方法不能准确评估腐蚀速率的原因.%The rust/metal structure is one of the multiphase and multiple interface complex systems. The corrosion under rust is the uppermost and longest form of metallic corrosion evolution process. It is difficult to accurately determine the electrochemical parameters because the existence of rust complicates the electrochemical corrosion process. Based on the result of the previous studies of quiescent seawater, the weight-loss method and different electrochemical tests such as polarization curves (PC), electrochemical impedance spectra (EIS) and linear polarization resistance (LPR) were carried out to study the corrosion behavior of A3 carbon steel immersed in flowing seawater for about 280 d. After very short immersing time, there is a thin yellow rust layer on carbon steel, but as time prolonged, the yellow corrosion products are rushed away quickly, and a tense black rust layer cover about the whole electrode. The corrosion rate obtained by weight-loss method show a steady decline and keep stable after about 84 d, but it is higher than that of the static state system data. The cathodic polarization curves show an obvious reduction current peak at about -950 mV, which makes a remarkable

  20. Corrosion resistance of steel fibre reinforced concrete – a literature review

    DEFF Research Database (Denmark)

    Marcos Meson, Victor; Michel, Alexander; Solgaard, Anders

    2016-01-01

    the existence of a critical crack width, below 0.20 mm, where corrosion of carbon-steel fibres is not critical and the structural integrity of the exposed SFRC can be ensured over the long-term. A doctoral project investigating chloride-induced corrosion of steel fibres on cracked SFRC has been initiated......Steel fibre reinforced concrete (SFRC) is increasingly being used in the construction of prefabricated segmental linings for bored tunnels, since it entails simplified production processes and higher quality standards. However, international standards and guidelines are not consistent regarding...... the consideration of steel fibres for the structural verification of SFRC elements exposed to corrosive environments, hampering the development of civil infrastructure built of SFRC. In particular, the long-term effect of exposure to chlorides is in focus and under discussion. This paper reviews the existing...

  1. Corrosion of aluminium, stainless steels and AISI 680 nickel alloy in nitrogen-based fuels

    Energy Technology Data Exchange (ETDEWEB)

    Kap, I.; Starostin, M.; Shter, G.E.; Grader, G.S. [Department of Chemical Engineering, Technion-Israel Institute of Technology, Haifa (Israel)

    2012-07-15

    Nitrogen-based compounds can potentially be used as alternative non-carbon or low-carbon fuels. Nevertheless, the corrosion of construction materials at high temperatures and pressures in the presence of such fuel has not been reported yet. This work is focused on the corrosion of AISI Al 6061, 1005 carbon steel (CS), 304, 316L, 310 austenitic stainless steels (SS) and 680 nickel alloy in highly concentrated water solution of ammonium nitrate and urea (ANU). The corrosion at 50 C and ambient pressure and at 350 C and 20 bar was investigated to simulate storage and working conditions. Sodium chloride was added to the fuel (0-5 wt%) to simulate industrial fertilizers and accelerated corrosion environment. Heavy corrosion of CS was observed in ANU solution at 50 C, while Al 6061, 304 and 316L SS showed high resistance both to uniform and pitting corrosion in ANU containing 1% of sodium chloride. Addition of 5% sodium chloride caused pitting of Al 6061 but had no influence on the corrosion of SS. Tests in ANU at 350 C and 20 bar showed pitting on SS 304 and 316L and 680 nickel alloy. The highest corrosion resistance was found for SS 310 due to formation of stable oxide film on its surface. (Copyright copyright 2012 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

  2. Effect of the Diesel, Inhibitor, and CO2 Additions on the Corrosion Performance of 1018 Carbon Steel in 3% NaCl Solution

    Directory of Open Access Journals (Sweden)

    J. Porcayo-Calderon

    2014-01-01

    Full Text Available In order to determine the diesel contribution in the coadsorption process of the oil-soluble inhibitors, electrochemical impedance spectroscopy measurements have been carried out to study the performance of oil-soluble inhibitors in both presence and absence of diesel and CO2. The results showed that the presence of the oil phase provides some protection to the steel because the water-soluble fractions are capable of being adsorbed on the steel surface thereby reducing the corrosion rate. The oily phase does not contribute to the adsorption process of the inhibitor because the inhibitor is absorbed into the water-soluble fractions. The oil-soluble inhibitors are effective only when the solution is saturated with CO2. CO2 saturation causes a decrease in the pH of the solution causing both an increase of the inhibitor solubility and a better dispersion of the inhibitor into the electrolyte.

  3. Cathodic corrosion protection of steel pipes; Kathodischer Korrosionsschutz von Rohrleitungsstaehlen

    Energy Technology Data Exchange (ETDEWEB)

    Buechler, Markus [SGK Schweizerische Gesellschaft fuer Korrosionsschutz, Zuerich (Switzerland); Schoeneich, Hanns-Georg [Open Grid Europe, Essen (Germany)

    2011-07-01

    The cathodic corrosion protection has been proven excellently in the practical use for buried steel pipelines. This is evidenced statistically by a significantly less frequency of loss compared to non-cathodically protected pipelines. Based on thermodynamic considerations, the authors of the contribution under consideration describe the operation of the cathodic corrosion protection and regular adjustment of the electrochemical potential at the interface steel / soil in practical use. Subsequently, the corrosion scenarios are discussed that may occur when an incorrect setting of the potential results from an operation over several decades. This incorrect setting also can be caused by the failure of individual components of the corrosion protection.

  4. SECM Study of Effect of Chromium Content on the Localized Corrosion Behavior of Low-Alloy Steels in Chloride Environment

    Science.gov (United States)

    Indira, K.; Nishimura, T.

    2016-10-01

    This paper investigates the effect of chromium (Cr) content (0, 1, 3 and 5% Cr) in epoxy-coated alloy steel against corrosion using in situ electrochemical techniques such as EIS and SECM in a 3% NaCl solution. The EIS results revealed that the epoxy-coated Cr steel exhibited higher impedance values than carbon steel, which is attributed to the greater resistance of Cr steel toward corrosion. Based on the cyclic voltammogram results, the tip potentials were set at -0.7, 0.04 and 0.60 V for determining the concentration of dissolved oxygen at cathodic region, and oxidation of Cr2+ and Fe2+ at anodic region, respectively. The SECM measurements showed that, the tip current in the anodic region has decreased with increase in Cr content of the sample, which indicates that the oxidation of Fe2+ and Cr2+ decreases (corrosion is reduced) with the increase in Cr content of the steel. Besides, 5% Cr steel can maintain the highest corrosion resistance, and 1 and 3% Cr steels have higher corrosion resistance than the 0% Cr steel. This higher corrosion resistance of Cr steel samples could be due to the formation of Cr-rich hydro-oxide layers [Cr(OH)3 as a corrosion product] on the surface of the samples. Thus, the epoxy-coated Cr alloy steel has greater corrosion resistance in a chloride-containing environment than the carbon steel. Hence, epoxy-coated Cr alloy steel can be successfully used as a construction material in structures.

  5. An experimental study on cavitation erosion-corrosion performance of ANSI 1020 and ANSI 4135 steel

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Leqin; Qiu, Ning [Institute of Process Equipment, Zhejiang University, Hangzhou (China); Hellmann, Dieter-Heinz [KSB Aktiengesellschaft, Frankenthal (Germany); Zhu, Xiaowen [Zhejiang Keer Pump Stock Co., Ltd, Whenzhou (China)

    2016-02-15

    Cavitation erosion is quite complex, containing corrosion-erosion interaction effect. High temperature oxidization may be aroused after bubble collapse, accompanied by hot gas contacting with the pump component surface. The analysis of the erosion pits can be an effective way to know the mechanism of cavitation erosion. In present paper, the cavitation erosion resistance of carbon steel (ANSI 1020) and alloy steel (ANSI 4135) were tested in an ultrasonic vibration apparatus. By using energy dispersive X-ray spectroscope and three dimensional laser microscope, the chemical composition around erosion pits and the oxidation film structure were analyzed. By using metallographic microscope and scanning electronic microscope, the metallographic structure of specimens (e.g., carbon steel and alloy steel), the nano structured iron oxide and corresponding influence on specimen's anti-erosion performance were discussed. Based on the comparison between the different tests performed in distilled water and tap water respectively, results can be obtained that erosion rate of carbon steel and alloy steel varies with the component of water which had close correlation to the oxidation effect. Erosion rate of alloy steel 4135 was much lower in distilled water compared to tap water while the difference of carbon steel 1020 was not that large. The remarkable different responses of these two materials had close relationship with oxidation effect. The oxidation effect transferred the original structure of alloy steel surface which had high anti-erosion capability, into newly generated iron oxide structure, which was preferentially to be attacked. The pumping of slightly corrosive fluids frequently leads to erosion-corrosion damage on impellers, and corrosion can further amplify the erosion process.

  6. Corrosion behavior of carbon steel pipelines under different deposits in oil and gas transportation%碳钢油气输送管道不同沉积物下的腐蚀行为

    Institute of Scientific and Technical Information of China (English)

    喻能; 高继峰; 张国安; 邱于兵; 郭兴蓬

    2015-01-01

    利用失重法、电化学测试、丝束电极和微观分析手段研究了在CO2饱和地层水中X65碳钢覆盖不同沉积物的腐蚀行为。结果显示,覆盖沙粒、黏土和碳酸亚铁可减轻X65钢的腐蚀,而覆盖硫化亚铁、元素硫和混合物则明显加速钢的腐蚀。尤其是覆盖元素硫,试样的腐蚀速率急剧增大。覆盖混合物试样的腐蚀速率也有显著的增大,混合物中元素硫起主导作用。试样表面沉积的元素硫可自催化阴极反应而大大加速钢的腐蚀。丝束电极的电位和电流分布显示,覆盖混合沉积物的电极,其电极电位比无沉积物覆盖电极的电极电位正。随着腐蚀进行,沉积物覆盖下电极发生严重的局部腐蚀。丝束电极的电位和电流分布图能够有效反映沉积物下局部环境变化而导致的局部腐蚀行为差异。%The corrosion behavior of X65 carbon steel under different deposits in CO2 saturated formation water was studied by weight loss measurements, electrochemical measurements, wire beam electrode and microscopic analysis. The results show that the corrosion rate of the steel slightly decreases by being covered with sand, clay or ferrous carbonate. However, covered with ferrous sul-fide, elemental sulfur or mixture, the corrosion rate obviously accelerates, especially in the specimen covered with elemental sulfur. The corrosion rate of the specimen covered with mixture deposits also significantly increases, in which elemental sulfur plays a domi-nant role. The significant increase in corrosion rate of the specimen covered with elemental sulfur is attributed to the self-catalytic ac-tion of elemental sulfur on the cathodic reaction of steel corrosion. The current and potential distributions of wire beam electrodes indi-cate that the potentials of the electrodes covered with mixture deposits are more positive than those without deposits. During the corro-sion, severe localized corrosion occurs on

  7. Corrosion Protective Measures for Carbon Steel in the Heavy Industrial Pollution Atmosphere Environment%重工业污染大气环境中碳钢的腐蚀防护措施研究

    Institute of Scientific and Technical Information of China (English)

    赵阳; 梁平; 史艳华; 胡传顺

    2013-01-01

    以北方重工业城市-抚顺望花区的雪水为腐蚀溶液,以3.5%NaCl溶液为对比介质,通过动电位极化曲线考察了雪水对20号钢的腐蚀性,结果表明,雪水的腐蚀性与3.5%NaCl溶液相接近.通过动电位极化、交流阻抗和实验室浸泡等方法考察了Ni-Cu-P化学镀层和氯化铈对20号钢在雪水中的腐蚀防护的可行性.结果表明:与20号钢相比,均匀致密的Ni-Cu-P镀层在雪水中能够形成钝化膜,雪水中加入氯化铈以后,氯化铈在金属表面能够形成沉淀膜.钝化膜和沉淀膜能够阻碍O2的传输,隔离与腐蚀介质的直接接触,从而表现出更低的自腐蚀电流密度和更大的电荷转移电阻,腐蚀速度因而下降.因此,Ni-Cu-P化学镀层和氯化铈都可分别用作碳钢材料在重工业污染大气环境中的腐蚀防护涂层或缓蚀剂.%In order to study the corrosion protection measures for carbon steel corroded in the atmosphere polluted by heavy industries, the snow water collected from northern city桭ushun Wanghua area was used as the corrosion medium, and 3.5%NaCl as a comparative ones. The corrosion resistance of 20 steel without and with Ni-Cu-P electroless coating as well as the inhibition effect of CeCl3 for the steel in the snow water were investigated by means of polarization curves EIS and immersion methods. The result showed that the corrosivity of snow water was close to 3.5%NaCl solution; the Ni-Cu-P coating could form a compact passive film; and the CeCl3 addition in snow water could facilitate a film deposition on 20 steel surface. The passive film and deposited film not only act as a barrier for oxygen migration, but also protect the steel from direct contacting with snow water, which leading to a lower corrosion current density and a higher charge transfer resistance, so, the corrosion rate of 20 steel in snow water was reduced. Thus, both the Ni-Cu-P electroless coating and CeCl3 may be considered as protective coating or

  8. Corrosivity Index Copper and Steel at Two Locations in Villahermosa, Tabasco

    Directory of Open Access Journals (Sweden)

    Tejero-Rivas María Candelaria

    2015-03-01

    Full Text Available This paper presents a study of the atmospheric corrosion of copper and carbon steel made ​​in two environments Villahermosa, Tabasco for six months. The test site of the industrial zone started Villahermosa Institute of Technology (ITVH and rural-urban site at the Technological University of Tabasco (UTTAB. Aluminum in combination with a screw carbon steel provided the index marine corrosivity (MA, the brass screw gives the index of industrial corrosivity (IA; wire method of screw according to ASTM G116-93 was used and the plastic screw nylon gives the rate of rural-urban corrosivity (RUA. The determination of air pollutants (sulfur dioxide and chlorides, was with the methods of wet candle and sulfation plates according to ISO 9225. Morphology studies were performed on the corrosion products formed on the specimens screw, using scanning electron microscopy coupled with energy dispersive. The corrosion products that formed on the surface of copper and carbon steel, having a bulb-shaped morphology characteristic of the addition of soluble salts, particularly sulphates and chlorides, were identified in the two stations.

  9. Monitoring Corrosion of Steel Bars in Reinforced Concrete Structures

    Directory of Open Access Journals (Sweden)

    Sanjeev Kumar Verma

    2014-01-01

    Full Text Available Corrosion of steel bars embedded in reinforced concrete (RC structures reduces the service life and durability of structures causing early failure of structure, which costs significantly for inspection and maintenance of deteriorating structures. Hence, monitoring of reinforcement corrosion is of significant importance for preventing premature failure of structures. This paper attempts to present the importance of monitoring reinforcement corrosion and describes the different methods for evaluating the corrosion state of RC structures, especially hal-cell potential (HCP method. This paper also presents few techniques to protect concrete from corrosion.

  10. Corrosion of Steel in Concrete – Thermodynamical Aspects

    DEFF Research Database (Denmark)

    Küter, Andre; Møller, Per; Geiker, Mette Rica

    2004-01-01

    The present understanding of selected corrosion phenomena in reinforced concrete is reviewed. Special emphasis is given to chloride induced corrosion. There is a general acceptance of the basic corrosion mechanism for steel in concrete. However different anodic reactions governing the subsequent...... formation and composition of corrosion products have been proposed. Suggested reactions, except half-cell reactions, are verified or rejected based on their Gibbs free energy, while the electrode potential is calculated for half-cell reactions. Corrosion products postulated to form are related...

  11. Monitoring corrosion of steel bars in reinforced concrete structures.

    Science.gov (United States)

    Verma, Sanjeev Kumar; Bhadauria, Sudhir Singh; Akhtar, Saleem

    2014-01-01

    Corrosion of steel bars embedded in reinforced concrete (RC) structures reduces the service life and durability of structures causing early failure of structure, which costs significantly for inspection and maintenance of deteriorating structures. Hence, monitoring of reinforcement corrosion is of significant importance for preventing premature failure of structures. This paper attempts to present the importance of monitoring reinforcement corrosion and describes the different methods for evaluating the corrosion state of RC structures, especially hal-cell potential (HCP) method. This paper also presents few techniques to protect concrete from corrosion.

  12. Corrosion of reinforcement bars in steel ibre reinforced concrete structures

    DEFF Research Database (Denmark)

    Solgaard, Anders Ole Stubbe

    purpose. Although such, so-called, combined reinforcement systems, are gaining impact within the construction industry, they are only marginally covered by existing guidelines for structural design and the literature concerning their mechanical and, in particular their durability aspects, is sparse....... The aim of the work presented in this Ph.D. thesis was to quantify the influence of steel fibres on corrosion of traditional reinforcement bars embedded in uncracked concrete as well as cracked concrete. Focus of the work was set on the impact of steel fibres on corrosion propagation in uncracked concrete...... and the influence of steel fibres on initiation and propagation of cracks in concrete. Moreover, the impact of fibres on corrosion-induced cover cracking was covered. The impact of steel fibres on propagation of reinforcement corrosion was investigated through studies of their impact on the electrical resistivity...

  13. Corrosion resistance of kolsterised austenitic 304 stainless steel

    Science.gov (United States)

    Abudaia, F. B.; Khalil, E. O.; Esehiri, A. F.; Daw, K. E.

    2015-03-01

    Austenitic stainless suffers from low wear resistance in applications where rubbing against other surfaces is encountered. This drawback can be overcome by surface treatment such as coating by hard materials. Other treatments such as carburization at relatively low temperature become applicable recently to improve hardness and wear resistance. Carburization heat treatment would only be justified if the corrosion resistance is unaffected. In this work samples of 304 stainless steels treated by colossal supersaturation case carburizing (known as Kolsterising) carried out by Bodycote Company was examined for pitting corrosion resistance at room temperature and at 50 °C. Comparison with results obtained for untreated samples in similar testing conditions show that there is no deterioration in the pitting resistance due to the Kolsterising heat treatment. X ray diffraction patterns obtained for Kolsterising sample showed that peaks correspond to the austenite phase has shifted to lower 2θ values compared with those of the untreated sample. The shift is an indication for expansion of austenite unit cells caused by saturation with diffusing carbon atoms. The XRD of Kolsterising samples also revealed additional peaks appeared in the patterns due to formation of carbides in the kolsterised layer. Examination of these additional peaks showed that these peaks are attributed to a type of carbide known as Hagg carbide Fe2C5. The absence of carbides that contain chromium means that no Cr depletion occurred in the layer and the corrosion properties are maintained. Surface hardness measurements showed large increase after Kolsterising heat treatment.

  14. Corrosion resistance of kolsterised austenitic 304 stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Abudaia, F. B., E-mail: fabudaia@yahoo.com; Khalil, E. O., E-mail: ekhalil9@yahoo.com; Esehiri, A. F., E-mail: Hope-eseheri@hotmail.co.uk; Daw, K. E., E-mail: Khawladaw@yahoo.com [University of Tripoli Department of Materials and Metallurgical Eng, Tripoli-Libya P.O.Box13589 (Libya)

    2015-03-30

    Austenitic stainless suffers from low wear resistance in applications where rubbing against other surfaces is encountered. This drawback can be overcome by surface treatment such as coating by hard materials. Other treatments such as carburization at relatively low temperature become applicable recently to improve hardness and wear resistance. Carburization heat treatment would only be justified if the corrosion resistance is unaffected. In this work samples of 304 stainless steels treated by colossal supersaturation case carburizing (known as Kolsterising) carried out by Bodycote Company was examined for pitting corrosion resistance at room temperature and at 50 °C. Comparison with results obtained for untreated samples in similar testing conditions show that there is no deterioration in the pitting resistance due to the Kolsterising heat treatment. X ray diffraction patterns obtained for Kolsterising sample showed that peaks correspond to the austenite phase has shifted to lower 2θ values compared with those of the untreated sample. The shift is an indication for expansion of austenite unit cells caused by saturation with diffusing carbon atoms. The XRD of Kolsterising samples also revealed additional peaks appeared in the patterns due to formation of carbides in the kolsterised layer. Examination of these additional peaks showed that these peaks are attributed to a type of carbide known as Hagg carbide Fe{sub 2}C{sub 5}. The absence of carbides that contain chromium means that no Cr depletion occurred in the layer and the corrosion properties are maintained. Surface hardness measurements showed large increase after Kolsterising heat treatment.

  15. Corrosion Inhibition of High Speed Steel by Biopolymer HPMC Derivatives

    Directory of Open Access Journals (Sweden)

    Shih-Chen Shi

    2016-07-01

    Full Text Available The corrosion inhibition characteristics of the derivatives of biopolymer hydroxypropyl methylcellulose (HPMC, hydroxypropyl methylcellulose phthalate (HPMCP, and hydroxypropyl methylcellulose acetate succinate (HPMCAS film are investigated. Based on electrochemical impedance spectroscopic measurements and potentiodynamic polarization, the corrosion inhibition performance of high speed steel coated with HPMC derivatives is evaluated. The Nyquist plot and Tafel polarization demonstrate promising anti-corrosion performance of HPMC and HPMCP. With increasing film thickness, both materials reveal improvement in corrosion inhibition. Moreover, because of a hydrophobic surface and lower moisture content, HPMCP shows better anti-corrosion performance than HPMCAS. The study is of certain importance for designing green corrosion inhibitors of high speed steel surfaces by the use of biopolymer derivatives.

  16. MECHANISTIC UNDERSTANDING OF CAUSTIC CRACKING OF CARBON STEELS

    Energy Technology Data Exchange (ETDEWEB)

    Garcia-Diaz, B.; Roy, A.

    2009-10-19

    Liquid waste generated by the PUREX process for separation of nuclear materials is concentrated and stored in Type IV single-shell carbon steel tanks at the Savannah River Site (SRS). The Type IV tanks for this waste do not have cooling coils and have not undergone heat treatment to stress-relieve the tanks. After the waste is concentrated by evaporation, it becomes very alkaline and can cause stress corrosion cracking (SCC) and pitting corrosion of the tank materials. SRS has experienced leakage from non-stress-relieved waste tanks constructed of A285 carbon steel and pitting of A212 carbon steel tanks in the vapor space. An investigation of tank materials has been undertaken at SRS to develop a basic understanding of caustic SCC of A285 and A212 grade carbon steels exposed to aqueous solutions, primarily containing sodium hydroxide (NaOH), sodium nitrate (NaNO{sub 3}), and sodium nitrite (NaNO{sub 2}) at temperatures relevant to the operating conditions of both the F and H area plants. This report presents the results of this corrosion testing program. Electrochemical tests were designed using unstressed coupons in a simulated tank environment. The purpose of this testing was to determine the corrosion susceptibility of the tank materials as a function of chemical concentration, pH, and temperature. A285 and A516 (simulates A212 carbon steel) coupons were used to investigate differences in the corrosion of these carbon steels. Electrochemical testing included measurement of the corrosion potential and polarization resistance as well as cyclic potentiodynamic polarization (CPP) testing of coupons. From the CPP experiments, corrosion characteristics were determined including: corrosion potential (E{sub corr}), pitting or breakdown potential (E{sub pit}), and repassivation potential (E{sub prot}). CPP results showed no indications of localized corrosion, such as pitting, and all samples showed the formation of a stable passive layer as evidenced by the positive

  17. Corrosion Inhibition of High Speed Steel by Biopolymer HPMC Derivatives

    OpenAIRE

    Shih-Chen Shi; Chieh-Chang Su

    2016-01-01

    The corrosion inhibition characteristics of the derivatives of biopolymer hydroxypropyl methylcellulose (HPMC), hydroxypropyl methylcellulose phthalate (HPMCP), and hydroxypropyl methylcellulose acetate succinate (HPMCAS) film are investigated. Based on electrochemical impedance spectroscopic measurements and potentiodynamic polarization, the corrosion inhibition performance of high speed steel coated with HPMC derivatives is evaluated. The Nyquist plot and Tafel polarization demonstrate prom...

  18. Corrosion behaviour and biocorrosion of galvanized steel water distribution systems.

    Science.gov (United States)

    Delaunois, F; Tosar, F; Vitry, V

    2014-06-01

    Galvanized steel tubes are a popular mean for water distribution systems but suffer from corrosion despite their zinc or zinc alloy coatings. First, the quality of hot-dip galvanized (HDG) coatings was studied. Their microstructure, defects, and common types of corrosion were observed. It was shown that many manufactured tubes do not reach European standard (NBN EN 10240), which is the cause of several corrosion problems. The average thickness of zinc layer was found at 41μm against 55μm prescribed by the European standard. However, lack of quality, together with the usual corrosion types known for HDG steel tubes was not sufficient to explain the high corrosion rate (reaching 20μm per year versus 10μm/y for common corrosion types). Electrochemical tests were also performed to understand the corrosion behaviours occurring in galvanized steel tubes. Results have shown that the limiting step was oxygen diffusion, favouring the growth of anaerobic bacteria in steel tubes. EDS analysis was carried out on corroded coatings and has shown the presence of sulphur inside deposits, suggesting the likely bacterial activity. Therefore biocorrosion effects have been investigated. Actually sulphate reducing bacteria (SRB) can reduce sulphate contained in water to hydrogen sulphide (H2S), causing the formation of metal sulphides. Although microbial corrosion is well-known in sea water, it is less investigated in supply water. Thus, an experimental water main was kept in operation for 6months. SRB were detected by BART tests in the test water main.

  19. Corrosion Protection of Steels by Conducting Polymer Coating

    Directory of Open Access Journals (Sweden)

    Toshiaki Ohtsuka

    2012-01-01

    Full Text Available The corrosion protection of steels by conducting polymer coating is reviewed. The conducting polymer such as polyaniline, polypyrrole, and polythiophen works as a strong oxidant to the steel, inducing the potential shift to the noble direction. The strongly oxidative conducting polymer facilitates the steel to be passivated. A bilayered PPy film was designed for the effective corrosion protection. It consisted of the inner layer in which phosphomolybdate ion, PMo12O3−40 (PMo, was doped and the outer layer in which dodecylsulfate ion (DoS was doped. The inner layer stabilized the passive oxide and the outer possessed anionic perm-selectivity to inhibit the aggressive anions such as chloride from penetrating through the PPy film to the substrate steel. By the bilayered PPy film, the steel was kept passive for about 200 h in 3.5% sodium chloride solution without formation of corrosion products.

  20. Spatial distribution of crystalline corrosion products formed during corrosion of stainless steel in concrete

    KAUST Repository

    Serdar, Marijana

    2015-05-01

    © 2015 Elsevier Ltd All rights reserved. The mineralogy and spatial distribution of nano-crystalline corrosion products that form in the steel/concrete interface were characterized using synchrotron X-ray micro-diffraction (μ-XRD). Two types of low-nickel high-chromium reinforcing steels embedded into mortar and exposed to NaCl solution were investigated. Corrosion in the samples was confirmed by electrochemical impedance spectroscopy (EIS). μ-XRD revealed that goethite (α-FeOOH) and akaganeite (β-FeOOH) are the main iron oxide-hydroxides formed during the chloride-induced corrosion of stainless steel in concrete. Goethite is formed closer to the surface of the steel due to the presence of chromium in the steel, while akaganeite is formed further away from the surface due to the presence of chloride ions. Detailed microstructural analysis is shown and discussed on one sample of each type of steel.

  1. A Novel Optical Fiber Sensor for Steel Corrosion in Concrete Structures

    OpenAIRE

    Liquan Chen; Kai Tai Wan; Leung, Christopher K.Y.

    2008-01-01

    Steel corrosion resulting from the penetration of chloride ions or carbon dioxide is a major cause of degradation for reinforced concrete structures,. The objective of the present investigation was to develop a low-cost sensor for steel corrosion, which is based on a very simple physical principle. The flat end of a cut optical fiber is coated with an iron thin film using the ion sputtering technique. Light is then sent into a fiber embedded in concrete and the reflected signal is monitored. ...

  2. Anticorrosive Influence of Acetobacter aceti Biofilms on Carbon Steel

    Science.gov (United States)

    France, Danielle Cook

    2016-09-01

    Microbiologically influenced corrosion (MIC) of carbon steel infrastructure is an emerging environmental and cost issue for the ethanol fuel industry, yet its examination lacks rigorous quantification of microbiological parameters that could reveal effective intervention strategies. To quantitatively characterize the effect of cell concentration on MIC of carbon steel, numbers of bacteria exposed to test coupons were systematically controlled to span four orders of magnitude throughout a seven-day test. The bacterium studied, Acetobacter aceti, has been found in ethanol fuel environments and can convert ethanol to the corrosive species acetic acid. A. aceti biofilms formed during the test were qualitatively evaluated with fluorescence microscopy, and steel surfaces were characterized by scanning electron microscopy. During exposure, biofilms developed more quickly, and test reactor pH decreased at a faster rate, when cell exposure was higher. Resulting corrosion rates, however, were inversely proportional to cell exposure, indicating that A. aceti biofilms are able to protect carbon steel surfaces from corrosion. This is a novel demonstration of corrosion inhibition by an acid-producing bacterium that occurs naturally in corrosive environments. Mitigation techniques for MIC that harness the power of microbial communities have the potential to be scalable, inexpensive, and green solutions to industrial problems.

  3. Effect of Humidity on Corrosion Behavior of Low Carbon Steel in Atmosphere Containing SO_2%含SO_2大气中湿度对低碳钢腐蚀行为的影响

    Institute of Scientific and Technical Information of China (English)

    林翠; 陈三娟; 肖志阳

    2012-01-01

    Through simulated polluted atmospheric corrosion system,the effect of relative humidity(RH) on the corrosion morphology and the growth process of corrosion products of 20 low carbon steel in atmosphere containing 5×10-6 volume fraction SO2 was studied by means of optical microscopy,SEM,XRD and XPS.The results show that the corrosion products were mainly composed of α-FeOOH,γ-FeOOH,FeSO4,Fe3O4,γ-Fe2O3 under the enviroment of different relative humidities,and the concentration of FeOOH increased with increase of RH,and the corrosion rate increased,too.When the RH were 65% and 75%,the corrosion curves was divided into two stages which respectively followed by exponential increase and the linear growth.When the RH were 85% and 95%,the corrosion curves followed by linear growth.At the enviroment of RH of 65%,the corrosion products grew in the form of corrosion-ring.With increase of RH,the filiform corrosion products were found around the corrosion-ring.When the RH was 95%,it was filiform corrosion products with cellular corrosion products,and obvious pits were observed under the cellular corrosion products.%采用模拟污染大气腐蚀系统,利用光学显微镜、SEM、XRD和XPS等研究了湿度对含体积分数为5×10-6的SO2环境中20低碳钢腐蚀形貌和腐蚀产物生长过程的影响。结果表明:在不同湿度环境中,腐蚀产物均主要由α-FeOOH、γ-FeOOH、FeSO4、Fe3O4、γ-Fe2O3组成;随湿度增大,FeOOH含量增多,低碳钢的腐蚀速率增大;在相对湿度为65%,75%时,腐蚀曲线分为指数增加和线性增加2个阶段,在85%,95%时,腐蚀曲线符合线性增长规律;在相对湿度为65%的环境中,腐蚀产物主要以腐蚀圈形式生长,随着相对湿度增加,腐蚀圈周围有短小丝状腐蚀产物出现;在相对湿度为95%时主要为丝状腐蚀产物,其上伴随有胞状腐蚀产物生成,且在胞状腐蚀产物下存在明显的腐蚀坑。

  4. Effect of impurities on the corrosion behavior of CO2 transmission pipeline steel in supercritical CO2-water environments.

    Science.gov (United States)

    Choi, Yoon-Seok; Nesic, Srdjan; Young, David

    2010-12-01

    The corrosion property of carbon steel was evaluated using an autoclave under CO(2)-saturated water phase and water-saturated CO(2) phase with impurities (O(2) and SO(2)) at 80 bar CO(2) and 50 °C to simulate the condition of CO(2) transmission pipeline in the carbon capture and storage (CCS) applications. The results showed that the corrosion rate of carbon steel in CO(2)-saturated water was very high and it increased with adding O(2) in the system due to the inhibition effect of O(2) on the formation of protective FeCO(3). It is noteworthy that corrosion took place in the water-saturated CO(2) phase under supercritical condition when no free water is present. The addition of O(2) increased the corrosion rates of carbon steel in water-saturated CO(2) phase. The addition of 0.8 bar SO(2) (1%) in the gas phase dramatically increased the corrosion rate of carbon steel from 0.38 to 5.6 mm/y. This then increased to more than 7 mm/y with addition of both O(2) and SO(2). SO(2) can promote the formation of iron sulfite hydrate (FeSO(3)·3H(2)O) on the steel surface which is less protective than iron carbonate (FeCO(3)), and it is further oxidized to become FeSO(4) and FeOOH when O(2) is present with SO(2) in the CO(2)-rich phase. The corrosion rates of 13Cr steel were very low compared with carbon steel in CO(2)-saturated water environments with O(2), whereas it was as high as carbon steel in a water-saturated CO(2) phase with O(2) and SO(2).

  5. History of ultrahigh carbon steels

    Energy Technology Data Exchange (ETDEWEB)

    Wadsworth, J.; Sherby, O.D.

    1997-06-20

    The history and development of ultrahigh carbon steels (i.e., steels containing between 1 and 2.l percent C and now known as UHCS) are described. The early use of steel compositions containing carbon contents above the eutectoid level is found in ancient weapons from around the world. For example, both Damascus and Japanese sword steels are hypereutectoid steels. Their manufacture and processing is of interest in understanding the role of carbon content in the development of modern steels. Although sporadic examples of UHCS compositions are found in steels examined in the early part of this century, it was not until the mid-1970s that the modern study began. This study had its origin in the development of superplastic behavior in steels and the recognition that increasing the carbon content was of importance in developing that property. The compositions that were optimal for superplasticity involved the development of steels that contained higher carbon contents than conventional modern steels. It was discovered, however, that the room temperature properties of these compositions were of interest in their own right. Following this discovery, a period of intense work began on understanding their manufacture, processing, and properties for both superplastic forming and room temperature applications. The development of superplastic cast irons and iron carbides, as well as those of laminated composites containing UHCS, was an important part of this history.

  6. Grey interrelation analysis of alloy elements and steel corrosion

    Energy Technology Data Exchange (ETDEWEB)

    Zhang Jinglei; Hou Baorong; Huang Yanliang; Guo Gongyu [Chinese Academy of Sciences, Qingdao (China). Dept. of Oceanology

    2000-07-01

    Mathematical grey interrelation analysis method was used to study the correlation of alloy elements and low steel corrosion in the splash zone. Eighteen kinds of low alloy steels were selected for 350-day experiments in a large marine corrosion environment simulating apparatus. The analysis results showed that the correlation of alloy elements and alloy corrosion rate is in the order: Mn>Si>P>V>Cu>Al>Cr>Mo. The correlation degree was 0.92, 0.89, 0.86, 0.83, 0.82, 0.82, 0.81, 0.77. (orig.)

  7. Temperature dependence of corrosion inhibition of steels used in oil well stimulation using acetylenic compound and halide ion salt mixtures

    Energy Technology Data Exchange (ETDEWEB)

    Menezes, M.A.M. [Universidade Federal do Rio de Janeiro (UFRJ), RJ (Brazil). Escola de Quimica], E-mail: marcom@eq.ufrj.br; Valle, M.L.M. [Universidade Federal do Rio de Janeiro (UFRJ), RJ (Brazil). Escola de Quimica. Dept. de Processos Organicos; Dweck, J. [Universidade Federal do Rio de Janeiro (UFRJ), RJ (Brazil). Escola de Quimica. Dept. de Processos Inorganicos; Queiroz Neto, J.C. [Petroleo Brasileiro S.A. (CENPES / PETROBRAS), Rio de Janeiro, RJ (Brazil). Centro de Pesquisas

    2007-07-15

    Halogenated salt (HS)-acetylenic compound (AC) mixtures were tested as corrosion inhibitors of 13Cr and 22Cr stainless steel and N80 and P110 carbon steel when exposed to 15 wt.% HCl solutions, at 50 deg C, 80 deg C and 100 deg C. The best corrosion inhibition efficiency is obtained when the concentration of both AC and HS is 1.5 wt. %, which indicates the use of all tested steels in oil well stimulation operated at 50 deg C and the use of 13Cr, N80 and P110 steels in oil well processing temperatures up to 100 deg C. (author)

  8. Evaluation of the corrosion resistance of the galvanized SS400 steel in NaCl solutions

    Energy Technology Data Exchange (ETDEWEB)

    Hong, Seung Mo; Jang, Chang Heui; Kim, In Sup [KAIST, Taejon (Korea, Republic of); Lee, Kyung Ho; Choi, Byung Il [Korea Hydro and Nuclear Power Co., Taejon (Korea, Republic of)

    2006-07-01

    A typical CANDU plant generates about 5,000 spent fuel bundles annually, which are stored in a spent fuel pool. Because the storage capacity of a spent pool is 10 years of spent fuel bundles, the Silo type storage modules are used to store the extra fuel bundles. In a multi-unit site like Wolsong, the extra space needed for the Silo type storage modules are ever increasing with the operating years. Therefore a more space effective storage system is necessary to accommodate all the extra spent fuels from the four CANDU units at site. A new dry storage system, MACSTOR/KN-400 (M/KN- 400) that is based upon MACSTOR design concept was developed. M/KN-400 will be built at the seaside in Wolsong site and galvanized carbon steel will be used for storage cylinder material to protect from the corrosion. Generally, galvanized carbon steels, in which the Zn layer on the surface acts as a sacrificial anode, are known to have good corrosion resistance in the atmospheric or aqueous conditions. However, in the brine condition containing chloride ions or steam environment, the Zn layer can be damaged. Therefore, considering the seaside atmosphere in which the storage system are located, the integrity of the storage cylinder is likely to be affected by the corrosion caused by the salt included in the atmosphere. In this study, electrochemical corrosion tests were performed on the galvanized carbon steels to estimate the corrosion resistance of the storage cylinder.

  9. 两种席夫碱缓蚀剂对碳钢材料的缓蚀性能探究%Investigation of corrosion inhibition to carbon steel by Schiff base compounds

    Institute of Scientific and Technical Information of China (English)

    陈瑶; 陈嫚丽; 张玲; 刘传银

    2012-01-01

    Two Schiff bases 2-( 2-hydroxybenzylideneamino) benzoic acid ( SB-I) and 2, 2 '-( 1 , 2-phenylenebis ( azan-1-yl-1-yli-dene) )bis(methan-l-yl-l-ylidene)diphenol(SB-II)have been investigated for its corrosion inhibition properties on the corrosion of carbon steels by polarization curve and electrochemical impedance spectroscopy. The experiment results indicate that the Schiff bases show its favorable corrosion inhibition properties with about maximum inhibition efficiency value of 83%. The adsorption model of Schiff base on carbon steel has also been investigated, the experimental results indicate that the Schiff bases are mixed corrosion inhibitor with standard free Gibbs energy of adsorption-30 kj/mol,which also shows that Schiff base corrosion inhibitors are adhered on the surface of the carbon steel through the model between physical adsorption and chemical adsorption, the corrosion inhibition properties of Schiff bases are performed by inhibiting and delaying the electrochemical process of metal corrosion. And the electrochemical and theoretical investigations also verify that SB-I has stronger inhibiting properties than that of SB-II.%采用了电化学方法研究了2种席夫碱缓蚀剂水杨醛基邻苯甲酸亚胺(SB-Ⅰ)和N,N’-二水杨醛基-1,2-邻苯二亚胺( SB-Ⅱ)在1 mol/L盐酸溶液中对20#碳钢的缓蚀性能.通过极化曲线和交流阻抗谱研究该席夫碱对碳钢的缓蚀效果表明:席夫碱对碳钢材料具有良好的缓蚀作用,其最大缓蚀率可达到83%.研究了席夫碱在碳钢表面的吸附模式,结果表明,席夫碱在碳钢表面上的吸附吉布斯自由能在-30 kJ/mol之间,表现为混合型缓蚀剂,即通过化学吸附和物理吸附之间的一种混合吸附在碳钢工作电极的表面,通过抑制、阻止延缓金属的电化学过程而起到缓蚀的作用.另外,实验还发现,SB-Ⅰ比SB-Ⅱ具有更好的缓蚀性能,该实验结果与理论计算结果相符合.

  10. Corrosion of New-Generation Steel in Outer Oil Pipeline Environments

    Science.gov (United States)

    Eliyan, Faysal Fayez; Kish, J. R.; Alfantazi, Akram

    2017-01-01

    New-generation high-strength pipeline steels are susceptible to corrosion attacks at their outer surfaces, from bicarbonate and carbonate in the hydrated soils in which pipelines are buried. The nature of the corrosion attacks requires implementing modified electrochemical methods by which the corrosion reactions can be studied comprehensively. From that, the findings can be linked to the alloying elements of the new pipeline materials, to modify them from both the strength and corrosion resistance perspectives. This paper presents an electrochemical study on the corrosion of API-X100 steel, in aerated bicarbonate-carbonate solutions, with cyclic voltammetry. At a fast 10 mV/s scan, over ten cycles, the passive films appeared as transparent layers, regardless of bicarbonate and carbonate concentrations. The surface controlled the reactions more than the passive films. The passive films showed evidence of forming gradually with increased cycling. Carbonate competed with bicarbonate during dissolution, decreasing its rate and making passivation faster. Bicarbonate in carbonate solutions catalyzed dissolution and disrupted passivation. The passive films with increased bicarbonate concentrations had higher transpassivation potentials.

  11. Corrosion protection by sonoelectrodeposited organic films on zinc coated steel.

    Science.gov (United States)

    Et Taouil, Abdeslam; Mahmoud, Mahmoud Mourad; Lallemand, Fabrice; Lallemand, Séverine; Gigandet, Marie-Pierre; Hihn, Jean-Yves

    2012-11-01

    A variety of coatings based on electrosynthesized polypyrrole were deposited on zinc coated steel in presence or absence of ultrasound, and studied in terms of corrosion protection. Cr III and Cr VI commercial passivation were used as references. Depth profiling showed a homogeneous deposit for Cr III, while SEM imaging revealed good surface homogeneity for Cr VI layers. These chromium-based passivations ensured good protection against corrosion. Polypyrrole (PPy) was also electrochemically deposited on zinc coated steel with and without high frequency ultrasound irradiation in aqueous sodium tartrate-molybdate solution. Such PPy coatings act as a physical barrier against corrosive species. PPy electrosynthesized in silent conditions exhibits similar properties to Cr VI passivation with respect to corrosion protection. Ultrasound leads to more compact and more homogeneous surface structures for PPy, as well as to more homogeneous distribution of doping molybdate anions within the film. Far better corrosion protection is exhibited for such sonicated films.

  12. Oil field chemicals synergistic effects on the corrosion rate of L-80 steel in sea and formation waters

    Energy Technology Data Exchange (ETDEWEB)

    Al Hashem, A.; Carew, J. [Petroleum Research and Studies Center, Kuwait Institute for Scientific Research, P.O. Box 24885, 13109 Safat Kuwait (Kuwait); Al-Borno, A. [Charter Coating Service (2000) Ltd., no 6, 4604, 13 Street N.E., Calgary, AB T2E 6P1 (Canada)

    2004-07-01

    The corrosion rate of tubular grade L-80 carbon steel under downhole conditions of a northern oil field of Kuwait was investigated. This was done using the injection seawater, formation water and a 50:50 mixture of both waters in the presence of commercially available corrosion inhibitor, scale inhibitor, and biocide products separately and in combination with each other. The main objective of this study was to investigate the effect of the corrosion inhibitor and its interaction with the scale inhibitor and the biocide, as seen in the corrosion rate of L80 carbon steel. This was done using the manufacturers' recommended dosage levels of the corrosion inhibitor, scale inhibitor and biocide. The corrosion rates were measured by linear polarization. Tests were conducted using the rotating cylinder electrode method with rotational speeds of 1000 and 2000 rpm at 80 deg. C. The seawater results indicated that the corrosion-scale inhibitor and biocide-scale inhibitor combinations provided the best protection at both rotation speeds. In formation water, the effects of rotation speed were more apparent with higher corrosion rates of L-80 carbon steel accompanying higher shear forces. In the 50: 50 mix waters and the formation water, the corrosion-scale inhibitors-biocide combination provided the best protection at both rotational speeds under downhole conditions of a northern oil field of Kuwait. (authors)

  13. Corrosion Behavior of 110S Tube Steel in Environments of High H2S and CO2 Content

    Institute of Scientific and Technical Information of China (English)

    LI W en-fei; ZHOU Yan-jun; XUE Yan

    2012-01-01

    The corrosion behavior of the 110S tube steel in the environments of high H2 S and CO2 content was inves- tigated by using a high-temperature and high-pressure autoclave, and the corrosion products were characterized by scanning electron microscopy and X ray diffraction technique. The results showed that all of the corrosion products under the test conditions mainly consisted of different types of iron sulfides such as pyrrhotite of Fe0.95 S, mackinaw- ite of FeS0.9, Fe0. 985 S and FeS, and the absence of iron carbonate in the corrosion scales indicated that the corrosion process was controlled by H2S corrosion. The corrosion rate of the 110S steel decreased firstly and then increased with the rising of temperature. The minimum corrosion rate occurred at 110 ℃. When the H2 S partial pressure PH2s below 9 MPa, the corrosion rate declined with the increase of PH2s. While over 9 MPa, a higher PH2s resulted in a faster corrosion process. With the increasing of the CO2 partial pressure, the corrosion rate had an increasing trend. The morphologies of the corrosion scales had a good accordance with the corrosion rates.

  14. Study on corrosion simulation device for marine structural steel

    Indian Academy of Sciences (India)

    Hou Baorong; Xiang Bin

    2003-04-01

    A corrosion simulation device was studied using offshore long scale hanging specimens. An Ni–Cu–P steel specimen was studied by analysing its corrosion products and corrosion types. The appearance of the samples and the surface of the metallic substrate after the removal of the rust layer produced by these two methods were observed and compared after 470 days of exposure. The phase structure of the corrosion products under different marine environments were analysed and compared. It further indicated good correlation between the electrically connected hanging specimen method and the long scale hanging specimen method.

  15. Spatial distribution of crystalline corrosion products formed during corrosion of stainless steel in concrete

    Energy Technology Data Exchange (ETDEWEB)

    Serdar, Marijana [Department of Materials, Faculty of Civil Engineering, University of Zagreb, 10000 Zagreb (Croatia); Meral, Cagla [Middle East Technical University, Department of Civil Engineering, Ankara (Turkey); Kunz, Martin [Lawrence Berkeley National Laboratory, 1 Cyclotron Road, Berkeley, CA 94720 (United States); Bjegovic, Dubravka [Department of Materials, Faculty of Civil Engineering, University of Zagreb, 10000 Zagreb (Croatia); Wenk, Hans-Rudolf [Department of Earth and Planetary Science, University of California, Berkeley, CA 94720 (United States); Monteiro, Paulo J.M., E-mail: monteiro@ce.berkeley.edu [Department of Civil and Environmental Engineering, University of California, Berkeley, CA 94720 (United States)

    2015-05-15

    The mineralogy and spatial distribution of nano-crystalline corrosion products that form in the steel/concrete interface were characterized using synchrotron X-ray micro-diffraction (μ-XRD). Two types of low-nickel high-chromium reinforcing steels embedded into mortar and exposed to NaCl solution were investigated. Corrosion in the samples was confirmed by electrochemical impedance spectroscopy (EIS). μ-XRD revealed that goethite (α-FeOOH) and akaganeite (β-FeOOH) are the main iron oxide–hydroxides formed during the chloride-induced corrosion of stainless steel in concrete. Goethite is formed closer to the surface of the steel due to the presence of chromium in the steel, while akaganeite is formed further away from the surface due to the presence of chloride ions. Detailed microstructural analysis is shown and discussed on one sample of each type of steel. - Highlights: • Synchrotron micro-diffraction used to map the distribution of crystalline phases. • Goethite and akaganeite are the main corrosion products during chloride induced corrosion in mortar. • Layers of goethite and akaganeite are negatively correlated. • EDS showed Cr present in corrosion products identified by SEM.

  16. A Study on Corrosion Resistance of Coating System on Steel

    Energy Technology Data Exchange (ETDEWEB)

    Nah, Hwan Seon; Lee, Hyeon Ju; Kim, Kang Seok [Korea Electricity Power Research Institute, Daejeon (Korea, Republic of); Lee, Chul Woo [KEPCO E and Co., Yongin (Korea, Republic of)

    2007-04-15

    The design purpose of architectural finish on steel structures is to prevent corrosion in the respect of structural durability, function, beauty and economy. In particular, as structures located on shores is easily degraded due to damage from salt, it is necessary to evaluate the applied coating systems on steel structures. This study is focused on anti-corrosive tests of both steel surfaces and high strength bolts. Two kinds of tests were conducted on each specimen under the condition of outdoor exposure and salt spray comparatively during 760 hours. In case of coating systems on steel surfaces, three layered coating system showed the best function among the various coating systems. Regarding the coating systems on high strength bolts, the coating system composed of zinc dust on hot dip galvanized coating was found to be the best against corrosion.

  17. Investigation of Fecraly Coating on Corrosion Behaviour of Mild Steel

    Directory of Open Access Journals (Sweden)

    Joseph B. AGBOOLA

    2009-07-01

    Full Text Available Steel has found wide application in hot rolling equipments in the steel industry and the oil rig structures in sea water. These equipments are frequently subjected to corrosive and temperature condition which causes severe damage to them, hence the need to develop steel suitable to withstand these conditions in terms of surface treatment. This research work investigates the effect of FeCrAlY coating on mild steel under high temperature and aggressive environment. Iron based coatings are used due to low cost among other properties such as good corrosion resistance, ease of machining and high ductility when compared to hard metals.Thermal spraying of the specimens was carried out using high velocity oxygen fuel (HVOF. Corrosion test was carried out on both coated and uncoated samples. All samples were subjected to the same high temperature treatment for oxidation test.

  18. Corrosion resistance of high strength modified 13Cr steel

    Energy Technology Data Exchange (ETDEWEB)

    Kimura, Mitsuo; Miyata, Yukio; Yamane, Yasuyoshi; Toyooka, Takaaki; Nakano, Yoshifumi [Kawasaki Steel Corp., Handa, Aichi (Japan). Technical Research Labs.; Murase, Fumio [Kawasaki Steel Corp., Handa, Aichi (Japan). Chita Works

    1997-08-01

    A new 13Cr martensitic stainless steel (0.025C-13Cr-Ni-Mo) with excellent resistance to CO{sub 2} corrosion and good resistance to SSC is developed and its application limit in oil and gas environments is clarified. The CO{sub 2} corrosion rate of the 13Cr steels with Ni and Mo is less than 0.3 mm/yr at 180 C (356 F) in 20% NaCl. It is less than that of the conventional 13Cr steel (0.2C-13Cr). The corrosion rate of the steel slightly decreases with the increase in Mo and Ni content. The SSC resistance improves with the increase in Mo content. The critical partial pressure of H{sub 2}S for the 2% Mo steel is greater than 0.005 MPa at the pH value of 3.5. The effects of Ni and Cu on SSC are not distinctive for this kind of steel. These results depends on the hydrogen permeability. The critical H{sub 2}S partial pressure for the 110 grade steel is the same as that of the 95 grade steel at the pH values of 4.5 and 3.0, and is slightly lower at the pH values between 3.0 and 4.5. The new 13Cr steel proves to have excellent properties in the sweet and slightly sour environment.

  19. The effect of buffered solutions in corrosion testing of alloyed 13%Cr martensitic stainless steels for mildly sour applications

    Energy Technology Data Exchange (ETDEWEB)

    Drugli, J.M.; Rogne, T.; Svenning, M.; Axelsen, S. [SINTEF Materials Technology, Trondheim (Norway); Enerhaug, J. [Statoil, Trondheim (Norway)

    1999-11-01

    13% Cr stainless steels may suffer from sulfide stress corrosion cracking in sour environments if hydrogen enters the material. Hydrogen evolution is caused by the cathodic reaction in the corrosion process. As distinct from solutions without buffer, buffered solutions keep the pH stable at the surface almost independent of the electrochemical reactions. The most common initiation process for corrosion of stainless steels is break-down of the passive oxide by subsequent local acidification, which to a certain extent can be prevented in buffered solutions. For local corrosion the risk of corrosion therefore is higher in solutions without buffer than in buffered solutions at the same bulk pH. Hydrogen evolution may also be caused by general corrosion. For this type of corrosion the effect of buffer in the solution may be, contrary to the effect for local corrosion, that general corrosion of 13 Cr (with risk for cracking of loaded specimens) is more readily initiated in buffered solutions than in solutions without buffer at the same pH. With respect to corrosion on ground alloyed 13Cr base material by coupling to carbon steel, it is shown that general corrosion initiates both in strongly and moderately without buffer at pH 3.5, buffered solutions, but not in solution.

  20. Corrosion of an austenite and ferrite stainless steel weld

    Directory of Open Access Journals (Sweden)

    BRANIMIR N. GRGUR

    2011-07-01

    Full Text Available Dissimilar metal connections are prone to frequent failures. These failures are attributed to the difference in the mechanical properties across the weld, the coefficients of thermal expansion of the two types of steels and the resulting creep at the interface. For the weld analyzed in this research, it was shown that corrosion measurements can be used for a proper evaluation of the quality of weld material and for the prediction of whether or not the material, after the applied welding process, can be in service without failures. It was found that the corrosion of the weld analyzed in this research resulted from the simultaneous activity of different types of corrosion. In this study, electrochemical techniques including polarization and metallographic analysis were used to analyze the corrosion of a weld material of ferrite and austenitic stainless steels. Based on surface, chemical and electrochemical analyses, it was concluded that corrosion occurrence was the result of the simultaneous activity of contact corrosion (ferrite and austenitic material conjuction, stress corrosion (originating from deformed ferrite structure and inter-granular corrosion (due to chromium carbide precipitation. The value of corrosion potential of –0.53 V shows that this weld, after the thermal treatment, is not able to repassivate a protective oxide film.

  1. A508-3钢液对钢包用含碳耐火材料的侵蚀机理%Corrosion mechanism of A508 molten steel on carbon containing refractories for steel ladle

    Institute of Scientific and Technical Information of China (English)

    薛燕鹏; 陈玉勇

    2012-01-01

    The induction furnace dipping experimental method is used to simulate the application condition on site.The phase composition,weight loss features under high temperatures and microstructure of carbon containing refractories after corroded by molten steel are investigated by means of analytical methods,such as XRD,SEM,TGA etc.The results show that in the stage of heating in the range from 20~1 300℃ the weight of MgO-C sample has been reduced all through,the total weight reduction is 1.142 7mg,occupying 16.93% of its total mass,while the weight loss of Al2O3-MgO-C sample is less,the total weight loss is 0.441 4mg,occupying 6.45% of its total mass.When heating temperatures range from 1 070~1 170℃,Al2O3-MgO-C sample has increased weight in small amount.The corrosion mechanisms of molten steel on MgO-C and Al2O3-MgO-C refractories are nearly same.Molten steel penetrates into the grain boundaries of major phases,generating many small holes at the boundaries and leaving intergranular and intragranular iron precipitation.%采用感应炉浸渍实验法模拟钢包现场使用情况,借助X-射线衍射仪(XRD)、扫描电子显微镜(SEM)和热重分析设备(TGA)等分析手段,研究了含碳耐火材料的相组成、高温失重特性以及被钢液侵蚀后的显微组织。结果表明,在20~1 300℃加热阶段,MgO-C试样一直在减重,减重共计1.142 7mg,占试样总质量的16.93%,而Al2O3-MgO-C试样减重较少,减重共计0.441 4mg,占试样总质量的6.45%。加热温度在1 070~1 170℃,Al2O3-MgO-C试样少量增重。钢液对MgO-C和Al2O3-MgO-C耐火材料的侵蚀机理基本相同,均沿主相晶界侵入,晶界处有许多小孔洞,且晶界和晶内分布有许多小铁珠。

  2. 碳含量和浸泡时间对碳钢热带自然海水腐蚀产物中细菌组成的影响%COMPOSITION OF BACTERIA IN CORROSION PRODUCT OF CARBON STEEL WITH DIFFERENT CARBON CONTENT IMMERSED IN SEAWATER FOR DIFFERENT TIME

    Institute of Scientific and Technical Information of China (English)

    杨雨辉; 肖伟龙; 柴柯; 吴进怡

    2011-01-01

    Bacterial adhesion and biofilm formation on the surface of carbon steel are common in seawater. The heterogeneous biofilm and the associated bacteria form complex biological systems that impact the physical and chemical characters of the metal/biofilm interface, such as pH, dissolved oxygen, chloride and sulfate, etc., and change the corrosion mechanism of carbon steel. Accordingly, it is important to investigate the bacteria composition in the corrosion product of carbon steel. In this work, the bacteria compositions in the corrosion product of different carbon steel emerged in seawater for different periods were researched by bacteria isolating and identifying methods. The results show that the contents of aerobe and facultative anaerobe reach the maximum value when the corrosion time is 91 d. However, the content of sulfate reducing bacteria reaches the maximum value when the corrosion time is 184 d. The contents of iron bacteria and sulfur bacteria change irregularly. For different carbon steel, except 7 d corrosion time, the contents of aerobe and facultative anaer- obe in biofilm increase with increasing the content of carbon, but that of sulfate reducing bacteria descends. Aerobe and facultative anaerobe mainly compose pseudomonas and vibrio. When the corrosion time is 365 d, fiavobacterium also exists in the corrosion product. The aerobe is predominant in the initial stage of experi- ment and facultative anaerobe is predominant in later stage. The major composition of iron bacteria includes naumanniella and siderocapsa. The different bacteria produce the different metabolic products that influence corrosion process of carbon steel.%为了深入探讨海洋微生物对碳钢的腐蚀机理,通过细菌的分离鉴定方法,研究了不同碳含量碳钢在自然海水中浸泡不同时间后腐蚀产物中的细菌组成。结果表明不同碳钢每克表面刮取物中需氧菌及兼性厌氧菌的数量均在浸泡时间为91d时达最大值,而硫

  3. Corrosivity of paper mill effluent and corrosion performance of stainless steel.

    Science.gov (United States)

    Ram, Chhotu; Sharma, Chhaya; Singh, A K

    2015-01-01

    Present study relates to the corrosivity of paper mill effluent and corrosion performance of stainless steel (SS) as a construction material for the effluent treatment plant (ETP). Accordingly, immersion test and electrochemical polarization tests were performed on SS 304 L, 316 L and duplex 2205 in paper mill effluent and synthetic effluent. This paper presents electrochemical polarization measurements, performed for the first time to the best of the authors' information, to see the influence of chlorophenols on the corrosivity of effluents. The corrosivity of the effluent was observed to increase with the decrease in pH and increase in Cl- content while the addition of SO4- tends to inhibit corrosion. Mill effluent was found to be more corrosive as compared to synthetic effluent and has been attributed to the presence of various chlorophenols. Corrosion performance of SS was observed to govern by the presence of Cr, Mo and N contents.

  4. Corrosion Behaviors of Steel A3 Exposed to Thiobacillus Ferrooxidans

    Institute of Scientific and Technical Information of China (English)

    Jianhua LIU; Xin LIANG; Songmei LI

    2008-01-01

    The corrosion behaviors of steel A3 in synergistic action of Thiobacillus ferrooxidans (T.f) and electrochemically accelerated corrosion were studied by electrochemical, microbiology and surface analysis methods. The open circuit potential (Eocp) and electrochemical impedance spectroscopy (EIS) of the steel A3 electrodes were measured in leathen culture medium without and with T.f (simply called T.f solution in the following paper)in immersion electrode way at the time of the 2nd, 5th, 10th, 20th and 30th days, respectively. It was found that Eocp of the electrode for immersion in leathen culture medium shifted negatively with the immersion time while that for immersion in T.f solutions shifted negatively, then positively and finally negatively. On the 20th day, the corrosion of steel A3 for immersion in culture medium was in pitting initiation stage while that for immersion in T.f solutions was in pitting growth stage. It was found that the corrosion of steel A3 was accelerated by T.f. The morphology of corrosion product of steel A3 immersion in T.f solutions observed through scanning electron microscopy (SEM) transformed from solid globules to tabular plates and to spongy globules and plates.

  5. Inhibition Performance of Enhanced-Mo Inhibitor for Carbon Steel in 55% LiBr Solution

    Institute of Scientific and Technical Information of China (English)

    LIANG Cheng-hao; HU Xian-qi

    2008-01-01

    The inhibition performance of enhanced-Mo inhibitor for carbon steel in 55% LiBr solution was measured by means of chemical immersion, electrochemical measurements, and physical detection technologies. Results indicated that enhanced-Mo inhibitor showed excellent inhibition performance of carbon steel in 55% LiBr solution, especially at high temperature. With increasing the temperature of solution from 160 ℃ to 240 ℃, the corrosion rates of carbon steel increased from 17.67 μm/a to 33.07 μm/a. Enhanced-Mo inhibitor might improve the anodic polarization performance of carbon steel and widen the passive potential region of carbon steel in 55% LiBr solution. Enhanced-Mo inhibitor belongs to anodic inhibitor. In 55% LiBr solution, the relationship between corrosion current density icorr and corrosion potential Ecorr of carbon steel accorded with the equation lgicorr=-2.66-3.54Ecorr, and the value of cathodic Tafel constant βc for the H2 reaction was 282 mVSCE. When 55% LiBr solution contained enhanced-Mo inhibitor, a passive film comprising Fe3O4 and MoO2 was formed on the carbon steel surface by electrochemical reactions. The corrosion of carbon steel might be retarded by this protective film, and the anticorrosion performance of carbon steel in 55% LiBr solution might be improved by enhanced-Mo inhibitor.

  6. Prediction of External Corrosion for Steel Cylinders - 1998 Report

    Energy Technology Data Exchange (ETDEWEB)

    Lyon, B.F.

    1998-01-01

    The United States Department of Energy (DOE) currently manages the UF, Cylinder Project. The project was formed to maintain and safely manage depleted uranium hexafluoride (UF{sub 6}) stored in approximately 50,000 carbon steel cylinders. The cylinders located at three DOE sites: the K-25 site at Oak Ridge, Tennessee (K-25); the Paducah Gaseous Diffusion Plant in Paducah, Kentucky (PGDP), and the Portsmouth Gaseous Diffusion Plant (PORTS) in Portsmouth, Ohio. The System Requirements Document (SRD) (LMES 1997a) delineates the requirements of the project. The appropriate actions needed to fulfill these requirements are then specified within the System Engineering Management Plan (SEMP) (LMES 1997b). The report presented herein documents activities that in whole or in part satisfy specific requirements and actions stated in the UF{sub 6} Cylinder Project SRD and SEMP with respect to forecasting cylinder conditions. The wall thickness projections made in this report are based on the assumption that the corrosion trends noted will continue. Some activities planned may substantially reduce the rate of corrosion, in which case the results presented here are conservative. The results presented here are intended to supercede and enlarge the scope of those presented previously (Lyon 1995,1996, 1997). In particular, projections are made for thin-walled cylinders (nominal initial thickness 312.5 mils) and thick-walled cylinders (nominal initial thickness 625 mils). In addition, a preliminary analysis is conducted for the minimum thickness at the head/skirt interface for skirted cylinders.

  7. Influence of Processing and Heat Treatment on Corrosion Resistance and Properties of High Alloyed Steel Coatings

    Science.gov (United States)

    Hill, Horst; Weber, Sebastian; Raab, Ulrich; Theisen, Werner; Wagner, Lothar

    2012-09-01

    Corrosion and abrasive wear are two important aspects to be considered in numerous engineering applications. Looking at steels, high-chromium high-carbon tool steels are proper and cost-efficient materials. They can either be put into service as bulk materials or used as comparatively thin coatings to protect lower alloyed construction or heat treatable steels from wear and corrosion. In this study, two different corrosion resistant tool steels were used for the production of coatings and bulk material. They were processed by thermal spraying and super solidus liquid phase sintering as both processes can generally be applied to produce coatings on low alloyed substrates. Thermally sprayed (high velocity oxygen fuel) coatings were investigated in the as-processed state, which is the most commonly used condition for technical applications, and after a quenching and tempering treatment. In comparison, sintered steels were analyzed in the quenched and tempered condition only. Significant influence of alloy chemistry, processing route, and heat treatment on tribological properties was found. Experimental investigations were supported by computational thermodynamics aiming at an improvement of tribological and corrosive resistance.

  8. Corrosive Effect of Formation Water in Petroleum with High Contents of CO2 on Steel Pipelines

    Directory of Open Access Journals (Sweden)

    Alexander Cueli Corugedo

    2013-11-01

    Full Text Available The corrosion of the carbon steel pipelines of petroleum, is a serious problem, because big economic and material losses take place and in some cases damages to productive lands. The purpose of this work is to determine the aggressiveness of the formation water of the petroleum contaminated with CO2 (g, on the construction steel of the pipelines, keeping in mind the variations of temperature that happens during the course of petroleum. The Linear Polarization Resistance (LPR was used to determine the corrosion rate of the steel. It was demonstrated that the increase of the temperature and the saturation condition of CO2 in the formation water of the petroleum, increase the corrosion in the steel. The spectra of electrochemical noise results and the localization index calculated demonstrate the presence of corrosion located in the API 5L X - 52 steel surface. This result was complemented by the Optic Microscopy technique that allowed corroborating the poor adherence of the layers that were deposited on the metal and the appearance of located events increases in the environment that was investigated with the increment of the temperature and CO2 concentration.

  9. Corrosion of mild steel, copper and brass in crude oil / seawater mixture

    Digital Repository Service at National Institute of Oceanography (India)

    PrabhaDevi, S.; Sawant, S.S.; Wagh, A.B.

    Mild steel, copper and brass coupons were introduced in natural seawater containing varying amount of crude oil. Mild steel showed higher rate of corrosion in seawater containing oil and lower corrosion rate in natural as well as artificial seawater...

  10. Electrochemical synthesis and characterisation of hybrid materials polypyrrole/dodecatungstophosphate as protective agents against steel corrosion

    Science.gov (United States)

    Bonastre Cano, Jose Antonio

    The losses caused by the effect of the corrosion are of the order of 2-3,5% of the GDP of the developed countries or developing only in direct costs, losses in structures or products. This figure doubles by the indirect costs, losses of productivity or demands for delays. Beside the possible losses of human lives, any intent leaded to the decrease of the corrosion in rusty metals is a commendable objective from the point of view of the protection of the environment. Building industry employing reinforced concrete is able to project some structural elements (pillars, wrought, beam, etc.) in principle free of corrosion, assuring during many years the useful life of the work in service. However, the reinforced concrete would be' a perfect solution if the indefinite permanency of the passive state of the steel could be guaranteed. Indeed, although the steel is protected against corrosion due to basic pH which provides the cement, the severe action of saline media or the effect of CO2 can diminish this protection conditions beginning the corrosion in steel elements. Type-p doped conducting polymers, as polypyrrole, are firm candidates to protect carbon steel providing galvanic protection by stabilising the passive layer of Fe oxides initially grown. Doping the polymeric matrix with polioxometalates, concretely phosphotungstate PW12O403-, is a very interesting hypothesis due to their oxidising effect, improving the anodic protection by the hybrid material electrosynthesised on carbon steel substrate. First in the present work, a new method was developed by cyclic voltammetry in LiClO4 + acetonitrile medium in order to diminish the unavoidable oxidation of carbon steel when the electrosyntesis of the hybrid material polypyrrole/PW12O403- is carrying out. The beginning potential of polypyrrole polymerisation is about 0.8 V (vs. Ag/AgCl), a positive potential where oxidation of Fe substrate is high, not allowing the electrodeposition of the hybrid material. On the other

  11. Sulfate-reducing bacteria inhabiting natural corrosion deposits from marine steel structures.

    Science.gov (United States)

    Païssé, Sandrine; Ghiglione, Jean-François; Marty, Florence; Abbas, Ben; Gueuné, Hervé; Amaya, José Maria Sanchez; Muyzer, Gerard; Quillet, Laurent

    2013-08-01

    In the present study, investigations were conducted on natural corrosion deposits to better understand the role of sulfate-reducing bacteria (SRB) in the accelerated corrosion process of carbon steel sheet piles in port environments. We describe the abundance and diversity of total and metabolically active SRB within five natural corrosion deposits located within tidal or low water zone and showing either normal or accelerated corrosion. By using molecular techniques, such as quantitative real-time polymerase chain reaction, denaturing gel gradient electrophoresis, and sequence cloning based on 16S rRNA, dsrB genes, and their transcripts, we demonstrated a clear distinction between SRB population structure inhabiting normal or accelerated low-water corrosion deposits. Although SRB were present in both normal and accelerated low-water corrosion deposits, they dominated and were exclusively active in the inner and intermediate layers of accelerated corrosion deposits. We also highlighted that some of these SRB populations are specific to the accelerated low-water corrosion deposit environment in which they probably play a dominant role in the sulfured corrosion product enrichment.

  12. Intergranular Corrosion of 316L Stainless Steel by Aging and UNSM (Ultrasonic Nano-crystal Surface Modification) treatment

    Energy Technology Data Exchange (ETDEWEB)

    Lee, J. H.; Kim, Y. S. [School of Materials Science and Engineering, Andong National University, Andong (Korea, Republic of)

    2015-12-15

    Austenitic stainless steels have been widely used in many engineering fields because of their high corrosion resistance and good mechanical properties. However, welding or aging treatment may induce intergranular corrosion, stress corrosion cracking, pitting, etc. Since these types of corrosion are closely related to the formation of chromium carbide in grain boundaries, the alloys are controlled using methods such as lowering the carbon content, solution heat treatment, alloying of stabilization elements, and grain boundary engineering. This work focused on the effects of aging and UNSM (Ultrasonic Nano-crystal Surface Modification) on the intergranular corrosion of commercial 316L stainless steel and the results are discussed on the basis of the sensitization by chromium carbide formation and carbon segregation, residual stress, grain refinement, and grain boundary engineering.

  13. Corrosion inhibitor mechanisms on reinforcing steel in Portland cement pastes

    Science.gov (United States)

    Martin, Farrel James

    2001-07-01

    The mechanisms of corrosion inhibitor interaction with reinforcing steel are investigated in the present work, with particular emphasis on effects associated with corrosion inhibitors admixed into Portland cement paste. The principal objective in reinforcing steel corrosion inhibition for Portland cement concrete is observed to be preservation of the naturally passive steel surface condition established by the alkaline environment. Introduction of chloride ions to the steel surface accelerates damage to the passive film. Excessive damage to the passive film leads to loss of passivity and a destabilization of conditions that facilitate repair of the passive film. Passive film preservation in presence of chloride ions is achieved either through stabilization of the passive film or by modification of the chemical environment near the steel surface. Availability of inhibitors to the steel surface and their tendency to stabilize passive film defects are observed to be of critical importance. Availability of admixed corrosion inhibitors to the passive film is affected by binding of inhibitors during cement paste hydration. It is determined that pore solution concentrations of inorganic admixed inhibitors tend to be lower than the admixed concentration, while pore solution concentrations of organic admixed inhibitors tend to be higher than the admixed concentration. A fundamental difference of inhibitor function is observed between film-forming and defect stabilizing corrosion inhibitors. Experiments are conducted using coupons of reinforcing steel that are exposed to environments simulating chloride-contaminated Portland cement concrete. A study of the steel/cement paste interface is also performed, and compounds forming at this interface are identified using X-Ray diffraction.

  14. Efficiency of inhibitor for biocorrosion influenced by consortium sulfate reducing bacteria on carbon steel

    Energy Technology Data Exchange (ETDEWEB)

    Mahat, Nur Akma; Othman, Norinsan Kamil [School of Applied Physics, Faculty of Science and Technology, Universiti Kebangsaan Malaysia, 43600 Bangi, Selangor (Malaysia); Sahrani, Fathul Karim [School of Environment and Natural Resources Science, Faculty of Science and Technology, Universiti Kebangsaan Malaysia, 43600 Bangi, Selangor (Malaysia)

    2015-09-25

    The inhibition efficiency of benzalkonium chloride (BKC) in controlling biocorrosion on the carbon steel surfaces has been investigated. The carbon steel coupons were incubated in the presence of consortium SRB (C-SRB) with and without BKC for the difference medium concentration. The corrosion rate and inhibition efficiency have been evaluated by a weight loss method. The morphology of biofilm C-SRB on the steel surfaces were characterized with variable pressure scanning electron microscopy (VPSEM). The results revealed that BKC exhibits a low corrosion rate, minimizing the cell growth and biofilm development on the carbon steel surfaces.

  15. Efficiency of inhibitor for biocorrosion influenced by consortium sulfate reducing bacteria on carbon steel

    Science.gov (United States)

    Mahat, Nur Akma; Othman, Norinsan Kamil; Sahrani, Fathul Karim

    2015-09-01

    The inhibition efficiency of benzalkonium chloride (BKC) in controlling biocorrosion on the carbon steel surfaces has been investigated. The carbon steel coupons were incubated in the presence of consortium SRB (C-SRB) with and without BKC for the difference medium concentration. The corrosion rate and inhibition efficiency have been evaluated by a weight loss method. The morphology of biofilm C-SRB on the steel surfaces were characterized with variable pressure scanning electron microscopy (VPSEM). The results revealed that BKC exhibits a low corrosion rate, minimizing the cell growth and biofilm development on the carbon steel surfaces.

  16. Surface treatment and corrosion behaviour of austenitic stainless steel biomaterial

    Science.gov (United States)

    Oravcová, M.; Palček, P.; Zatkalíková, V.; Tański, T.; Król, M.

    2017-02-01

    In this article results from corrosion behaviour of austenitic stainless steel AISI 316L after different surface treatments are published. “As received” surface and surface after grinding resulted in lower resistance to pitting corrosion in physiological solution than electrochemically polished in H3PO4+H2SO4+H2O. Electropolishing also improved the surface roughness in comparison with the “as received” surface. Deposition of Al2O3 nanometric ALD coating improves the corrosion resistance of stainless steel in chloride-containing environment by shifting the breakdown potential toward more positive values. This oxide coating not only improves the corrosion resistance but it also affects the wettability of the surface, resulting in hydrophobic surface.

  17. Corrosion inhibition of mild steel by aerobic biofilm

    Energy Technology Data Exchange (ETDEWEB)

    Chongdar, Shobhana [Naval Materials Research Laboratory, Addl. Ambarnath 421506 (India); Gunasekaran, G. [Naval Materials Research Laboratory, Addl. Ambarnath 421506 (India)]. E-mail: gunanmrl@rediffmail.com; Kumar, Pradeep [Naval Materials Research Laboratory, Addl. Ambarnath 421506 (India)

    2005-08-30

    Mild steel electrodes were incubated in phosphate-buffered basal salt solution (BSS) having two different aerobic bacteria, viz. Pseudomonas alcaligenes and Pseudomonas cichorii. In the medium containing P. cichorii, significant reduction in the corrosion rate was observed due to the surface reaction leading to the formation of corrosion inhibiting bacterial biofilm. With a view to understand the mechanism of microbially influenced corrosion/corrosion inhibition, electrochemical and biological experiments such as electrochemical impedance spectroscopy (EIS) measurements and biochemical analysis were made. The exposed surfaces were examined using scanning electron micrographs (SEM), energy dispersive spectroscopy (EDS) and electron spectroscopy for chemical analysis (ESCA). The scraped surface film was also examined using FT-IR spectroscopy. The results suggested that mild steel surface contained iron oxide-phosphate layer covered with bacteria and exo polymeric substance (EPS)/iron-EPS complex for P. cichorii and iron oxides and iron phosphate for P. alcaligenes.

  18. Theoretical considerations on the supposed linear relationship between concrete resistivity and corrosion rate of steel reinforcement

    Energy Technology Data Exchange (ETDEWEB)

    Gulikers, J. [Research Department, Rijkswaterstaat Bouwdienst, Ministry of Transport, Public Works and Water Management, P.O. Box 20000, 3502 LA Utrecht (Netherlands)

    2005-06-01

    Traditionally, the assessment of service life of steel reinforced concrete structures has been focused on the prediction of the time required to achieve a transition from passive to active corrosion rather than to accurately estimate the subsequent corrosion rates. However, the propagation period, i.e. the time during which the reinforcing steel is actively corroding, may add significantly to the service life. Consequently, ignoring the propagation period may prove to be a conservative approach. On the other hand the prediction of the corrosion rate may result in a very complex task in view of the electrochemical nature of corrosion and the numerous parameters involved. In order to account for the various influences an essentially empirical model has been introduced in which the electrolytic resistivity of the concrete environment serves as the major parameter. This model will be discussed for carbonation-induced corrosion based on the commonly accepted theory of aqueous corrosion. An alternative model for microcell corrosion is proposed which is based on the commonly accepted view that anodic and cathodic sites are microscopic and their locations change randomly with time. In line with this view electrolytic resistivity can be incorporated and thus may play a significant role in the kinetics of the corrosion process. For a wide range of corrosion current densities the relationship between corrosion current density, log(i{sub corr}), and concrete resistance, log(R{sub con}), can then be approximated by an almost ideal linear relationship. Assuming a fixed geometrical arrangement of anodic and cathodic sites on the steel surface, this linear relationship is also valid for concrete resistivity, {rho}{sub con}. However, from the theoretical treatment of the electrochemical processes underlying reinforcement corrosion it becomes evident that a linear relationship between corrosion current density and concrete resistivity does not necessarily imply that concrete

  19. Corrosion behaviour of steels and CRA in sour gas environments

    Energy Technology Data Exchange (ETDEWEB)

    Lara, M. Alvarez de; Lancha, A.M.; Hernandez, F.; Gomez-Briceno, D. [CIEMAT, Avenida Complutense 22, 28040 Madrid (Spain); Coca, P. [ELCOGAS, S.A., C.T. GICC Puertollano, Carretera de Calzada de Calatrava a Puertollano, km 27, 13500 Puertollano, Ciudad Real (Spain)

    2004-07-01

    The ELCOGAS power plant in Puertollano (Spain), with 335 MWe (ISO conditions), is an Integrated Gasification Combined Cycle (IGCC) plant built to demonstrate both the technical and economic feasibility of this alternative for clean generation of electricity from coal. IGCC technology is based on a coal gasification process, namely the conversion of coal into combustible gas, which is then subjected to an exhaustive cleaning process. The result is a synthetic gas, virtually free of pollutants that can be burned with a high efficiency in a combined cycle electricity-generating unit. Basically, the ELCOGAS plant consists of three islands jointly designed and integrated into the process: gasification island, air separation island and combined cycle island. In the gasification island, the gas from the gasifier is cleaned (de-dusted and washed) and desulfurized before being sent to the combined cycle island. The washing system consists of a Venturi scrubber with a separator where halogens and alkalis (NH{sub 3}, HCl, HF) are removed from the previously de-dusted gas by means of the wash water. The halogens and alkalis removed are then stripped from the wash water as stripped gas, which is a sour gas. The coal-gas coming from the separator proceeds to sulphur removal in a MDEA system and then, the clean gas (mainly CO, H{sub 2}) is sent to the combined cycle plant. As COS is a significant part of the sulphur containing gases in the coal gas, hydrolysis of the COS to H{sub 2}S takes place before the desulfurization stage, since MDEA is a selective amine for H{sub 2}S. There are many important areas related to materials corrosion within the gas cleaning system. In the ELCOGAS plant carbon steels, austenitic stainless steels and nickel based alloys, such as AISI 316Ti, AISI 904L and Hastelloy C276, are used in the Venturi, the water separator and the strippers. AISI 316Ti is used for the gas piping from the separator to the COS hydrolysis system. Laboratory tests to evaluate

  20. Corrosion behaviour of some conventional stainless steels in electrolyzing process

    Directory of Open Access Journals (Sweden)

    Amal NASSAR

    2015-12-01

    Full Text Available In this study, attempts were made to increase the amount of hydrogen generated from the water electrolysis process. Some conventional stainless steels (316; 409; 410 and 430 were used as anode and cathode in electrolysis process. Further study was carried out on the corrosion trend in all the investigated metals. It is observed that the electrode material can effect on the amount of hydrogen generate by electrolyzing process and metal composition of the stainless steels effects on the rate of corrosion.

  1. Ultrahigh Carbon Steel.

    Science.gov (United States)

    1984-10-01

    Steels have been utilized to prepare compacted powders of white cast iron (2 to 3%C) which exhibit superplastic be- havior at 650 0C and which are ductile ...strength and ductility than many of these commercially-avail- able steels. In particular, austempered fine-grained UHC steels exhibit good co7,binations of... Ductility of Rapidly Solidified White Cast Irons ", Powd. Metall., 26 (1983), pp. 155-160. (29) L. E. Eiselstein, 0. A. Ruano, J. Wadsworth, and 0. D

  2. A Novel Optical Fiber Sensor for Steel Corrosion in Concrete Structures.

    Science.gov (United States)

    Leung, Christopher K Y; Wan, Kai Tai; Chen, Liquan

    2008-03-20

    Steel corrosion resulting from the penetration of chloride ions or carbon dioxide is a major cause of degradation for reinforced concrete structures,. The objective of the present investigation was to develop a low-cost sensor for steel corrosion, which is based on a very simple physical principle. The flat end of a cut optical fiber is coated with an iron thin film using the ion sputtering technique. Light is then sent into a fiber embedded in concrete and the reflected signal is monitored. Initially, most of the light is reflected by the iron layer. When corrosion occurs to remove the iron layer, a significant portion of the light power will leave the fiber at its exposed end, and the reflected power is greatly reduced. Monitoring of the reflected signal is hence an effective way to assess if the concrete environment at the location of the fiber tip may induce steel corrosion or not. In this paper, first the principle of the corrosion sensor and its fabrication are described. The sensing principle is then verified by experimental results. Sensor packaging for practical installation will be presented and the performance of the packaged sensors is assessed by additional experiments.

  3. A Novel Optical Fiber Sensor for Steel Corrosion in Concrete Structures

    Directory of Open Access Journals (Sweden)

    Liquan Chen

    2008-03-01

    Full Text Available Steel corrosion resulting from the penetration of chloride ions or carbon dioxide is a major cause of degradation for reinforced concrete structures,. The objective of the present investigation was to develop a low-cost sensor for steel corrosion, which is based on a very simple physical principle. The flat end of a cut optical fiber is coated with an iron thin film using the ion sputtering technique. Light is then sent into a fiber embedded in concrete and the reflected signal is monitored. Initially, most of the light is reflected by the iron layer. When corrosion occurs to remove the iron layer, a significant portion of the light power will leave the fiber at its exposed end, and the reflected power is greatly reduced. Monitoring of the reflected signal is hence an effective way to assess if the concrete environment at the location of the fiber tip may induce steel corrosion or not. In this paper, first the principle of the corrosion sensor and its fabrication are described. The sensing principle is then verified by experimental results. Sensor packaging for practical installation will be presented and the performance of the packaged sensors is assessed by additional experiments.

  4. Investigation of Eh, pH and corrosion potential of steel in anoxic groundwater

    Energy Technology Data Exchange (ETDEWEB)

    Peat, R.; Brabon, S.; Fennell, P.A.H.; Rance, A.P.; Smart, N.R. [AEA Technology (United Kingdom)

    2001-01-01

    SKB intend to dispose of the spent nuclear fuel produced by Sweden's eleven nuclear reactors by encapsulating it in corrosion-resistant copper canisters containing a cast iron or carbon steel insert. After encapsulation, the fuel will be transported to a geological repository, where the containers will be deposited at a depth of 500 to 700 m in granitic rock and surrounded by a bentonite clay backfill material. If, or when the copper corrosion shield fails, the iron insert will be in contact with oxygen-free water and hydrogen-producing, anaerobic corrosion will start. SKB have carried out modelling calculations of the oxidising power (Eh) of groundwater and wished to confirm the results by carrying out experimental measurements. The objective of the work described in this report was to demonstrate the feasibility of monitoring Eh, pH and corrosion potential in a cell where anaerobic corrosion of steel in artificial groundwater was occurring. To this end, gas cells similar to those used previously for anaerobic corrosion rate measurements were used as the basis for the design of an electrochemical cell. The cell incorporated electrodes to provide an in situ measurement of the redox potential, Eh, the pH and the corrosion potential of carbon steel. The main stages of the work were: Design of the electrochemical cell; Preparation of silver-silver chloride and calomel reference electrodes; Calibration of the reference electrodes and commercial glass pH electrodes against a standard hydrogen electrode; Assembly of the test cell under anoxic conditions; Monitoring the cell before and after the addition of steel wires to the test solution. Details of the design of the test cell and the experimental procedures used are described. Two cells were set up. The first employed a silver-silver chloride reference electrode, which was failed after approximately 400 hours, and the second cell therefore used a calomel reference electrode. The results of the electrode

  5. Corrosion of carbon-alloyed iron aluminides

    Indian Academy of Sciences (India)

    M Sen; R Balasubramaniam; A V Ramesh Kumar

    2000-10-01

    The corrosion behaviour of two carbon-alloyed intermetallics of composition Fe–28.1Al–2.1C and Fe–27.5Al–3.7C has been studied and compared with that of binary intermetallics. Potentiodynamic polarization studies indicated that the intermetallics exhibited active–passive behaviour in an acidic solution of pH = 1, whereas they exhibited stable passivity in a buffer solution of pH 8.4. Corrosion rates were also obtained by immersion testing. The variation of corrosion rate as a function of time was similar for both the intermetallics. The variation in corrosion rate as a function of time has been explained based on the observed potentiodynamic polarization behaviour. Scanning electron microscopy of corroded surfaces indicated that the carbon-alloyed intermetallics were susceptible to galvanic corrosion, due to the presence of carbides.

  6. 碳钢表面等离子喷涂Cr2O3涂层及其耐腐蚀性能%Corrosion Resistance of Plasma Sprayed Cr2O3 Coating on Carbon Steel

    Institute of Scientific and Technical Information of China (English)

    糜亮; 李水清; 丁毅; 马立群

    2011-01-01

    Cr2O3 coating on carbon steel was prepared by plasma spraying. The micro-structure and corrosion resistance of the spayed coating were characterized by scanning electron microscopy (SEM), X-ray diffraction (XRD) and electrochemical tests. The results showed that the thickness of the coating was about 100μm and the phase composition was mainly Cr2O3. The corrosion rate of the Cr2O3 coating decreased dramaticlly after spraying Cr2O3.%利用等离子喷涂技术在45(XRD)等方法表征了涂层的微观形貌、表面元素组成以及相结构;测量了涂层的显微硬度;采用CS300P型电化学工作站检测了Cr2O3涂层的耐蚀性能.结果表明,在45#钢表面等离子喷涂CrzO3涂层的厚度约为100μm,相成分主要是Cr2O3;显微硬度值达到莫氏9级;喷涂Cr3Oa涂层后的试样腐蚀速率显著降低,耐蚀性能明显提高.

  7. Stoichiometric titanium dioxide ion implantation in AISI 304 stainless steel for corrosion protection

    Science.gov (United States)

    Hartwig, A.; Decker, M.; Klein, O.; Karl, H.

    2015-12-01

    The aim of this study is to evaluate the applicability of highly chemically inert titanium dioxide synthesized by ion beam implantation for corrosion protection of AISI 304 stainless steel in sodium chloride solution. More specifically, the prevention of galvanic corrosion between carbon-fiber reinforced plastic (CFRP) and AISI 304 was investigated. Corrosion performance of TiO2 implanted AISI 304 - examined for different implantation and annealing parameters - is strongly influenced by implantation fluence. Experimental results show that a fluence of 5 × 1016 cm-2 (Ti+) and 1 × 1017 cm-2 (O+) is sufficient to prevent pitting corrosion significantly, while galvanic corrosion with CFRP can already be noticeably reduced by an implantation fluence of 5 × 1015 cm-2 (Ti+) and 1 × 1016 cm-2 (O+). Surface roughness, implantation energy and annealing at 200 °C and 400 °C show only little influence on the corrosion behavior. TEM analysis indicates the existence of stoichiometric TiO2 inside the steel matrix for medium fluences and the formation of a separated metal oxide layer for high fluences.

  8. Corrosion of steel bars in cracked concrete made with ordinary portland, slag and fly ash cements

    Energy Technology Data Exchange (ETDEWEB)

    Mohammed, T.U.; Yamaji, T.; Hamada, H. [Port and Harbor Research Inst., Ministry of Land, Infrastructure and Transport (Japan); Aoyama, T. [PS Corp. (Japan)

    2001-07-01

    A study was conducted in which the marine durability of ordinary portland cement, slag and fly ash cement was examined using 15 year old plain and reinforced concrete cylindrical specimens. The performance of these cements was then examined for pre-cracked reinforced concrete prism samples. The process of manufacturing cement emits huge amounts of carbon dioxide into the global atmosphere. Replacing a portion of the cement with by-products from the steel industry and thermal power plants (which are both huge emitters of carbon dioxide) can lower carbon dioxide emissions and also solve the disposal issue of slag and fly ash while increasing the long-term durability of concrete structures. In this study, concrete cylindrical specimens were made of ordinary portland cement, slag and fly ash cements. The specimens were 100 x 100 x 600 mm prisms of different types of cement. Water-to-cement ratios were 0.45 and 0.55. Both tap water and seawater were used as mixing water. The samples were exposed in tidal pools for 15 years to evaluate the compressive strength of the concrete, corrosion of the steel bars, and chloride-ion concentrations in the concrete. It was shown that, with the exception of fly ash cements, the compressive strength of most cements increased after 15 years of exposure compared to its 28 day strength. Type C slag cement demonstrated the best performance against chloride-ion at the surface of concrete made with slag and fly ash. Voids in the steel-concrete interface make it possible for corrosion pits to develop. The use of seawater as mixing water results in earlier strength development at 28 days and does not cause to the strength of the concrete to regress after 15-years of exposure, but it causes more corrosion of steel bars at a lower cover depth. Corrosion of steel bars is not an issue at deeper cover depths. 15 refs., 19 tabs., 13 figs.

  9. 油管钢在饱和CO2模拟油田液中的腐蚀行为研究%Corrosion Behavior of Tubing Steel 13Cr in a Simulated Oilfield Liquid with Saturated Carbon Dioxide

    Institute of Scientific and Technical Information of China (English)

    祝英剑; 刘长宇; 王峰; 黄天杰

    2011-01-01

    The corrosion behavior of 13Cr steel in a simulated oilfield liquid by high temperature and high pressure has been studied by mass-loss method. The results show that the corrosion rate of 13Cr steel reaches a maximum when the pressure is 20 MPa and the temperature is 110 ℃.Chloride ion concentration also influences the corrosion rate of 13Cr steel.%用失重法研究在高温高压下13Cr钢在模拟油田液中的腐蚀行为.结果表明,13Cr钢的腐蚀速率在20 MPa、110℃时达到最大值.且Clˉ浓度对13Cr钢的腐蚀速率存在一定影响.

  10. Microgalvanic corrosion of laser-welded HSLA steels

    NARCIS (Netherlands)

    Looi, Y.-M.

    2008-01-01

    Laser welding of galvanized high strength low alloy (HSLA) steels leads to the evaporation of zinc at the weld and the formation of a heat-affected-zone (HAZ). High heat input due to welding generates macro galvanic coupling between the weld and the parent metal as well as micro galvanic corrosion a

  11. Treatment Prevents Corrosion in Steel and Concrete Structures

    Science.gov (United States)

    2007-01-01

    In the mid-1990s, to protect rebar from corrosion, NASA developed an electromigration technique that sends corrosion-inhibiting ions into rebar to prevent rust, corrosion, and separation from the surrounding concrete. Kennedy Space Center worked with Surtreat Holding LLC, of Pittsburgh, Pennsylvania, a company that had developed a chemical option to fight structural corrosion, combining Surtreat's TPS-II anti-corrosive solution and electromigration. Kennedy's materials scientists reviewed the applicability of the chemical treatment to the electromigration process and determined that it was an effective and environmentally friendly match. Ten years later, NASA is still using this approach to fight concrete corrosion, and it has also developed a new technology that will further advance these efforts-a liquid galvanic coating applied to the outer surface of reinforced concrete to protect the embedded rebar from corrosion. Surtreat licensed this new coating technology and put it to use at the U.S. Army Naha Port, in Okinawa, Japan. The new coating prevents corrosion of steel in concrete in several applications, including highway and bridge infrastructures, piers and docks, concrete balconies and ceilings, parking garages, cooling towers, and pipelines. A natural compliment to the new coating, Surtreat's Total Performance System provides diagnostic testing and site analysis to identify the scope of problems for each project, manufactures and prescribes site-specific solutions, controls material application, and verifies performance through follow-up testing and analysis.

  12. Corrosion resistance of various bio-films deposited on austenitic cast steel casted by lost-wax process and in gypsum mould

    Directory of Open Access Journals (Sweden)

    J. Gawroński

    2010-01-01

    Full Text Available This work is the next of a series concerning the improvement of austenitic cast steel utility predicted for use in implantology for complicated long term implants casted by lost-wax process and in gypsum mould. Austenitic cast steel possess chemical composition of AISI 316L medical steel used for implants. In further part of present work investigated cast steel indicated as AISI 316L medical steel. Below a results of electrochemical corrosion resistance of carbon layer and bi-layer of carbon/HAp deposited on AISI 316L researches are presented. Coatings were manufactured by RF PACVD and PLD methods respectively. Obtained results, unequivocally indicates on the improvement of this type of corrosion resistance by substrate material with as deposited carbon layer. While bi-layer of carbon/HAp are characterized by very low corrosion resistance.

  13. Corrosion resistance properties of sintered duplex stainless steel

    Directory of Open Access Journals (Sweden)

    L.A. Dobrzański

    2006-09-01

    Full Text Available Purpose: of this paper was to examine the corrosion resistance of duplex stainless steels using electrochemical methods in 1M NaCl solution. The influence of powder mixes preparation and cooling cycle after sintering on corrosion properties was evaluated.Design/methodology/approach: In presented study duplex stainless steels were obtained through powder metallurgy starting from austenitic, martensitic base powders by controlled addition of alloying elements, such as Cr, Ni, Mo and Cu. In the studies behind the preparation of mixes, Schaeffler’s diagram was taken into consideration. Prepared mixes have been compacted at 800 MPa and sintered in a vacuum furnace with argon backfilling at 1260°C for 1 h. After sintering two different cooling cycles were applied: rapid cooling with an average cooling rate of 245 °C/min and slow cooling of 5 °C/min in argon atmosphere. Produced duplex stainless steels have been studied by scanning and optical microscopy and EDS chemical analysis of microstructure components. Corrosion properties have been studied through electrochemical methods in 1M NaCl water solutionFindings: According to achieved results, it was affirmed that applied sintering method as well as powder mixes preparation allows for manufacturing the sintered duplex steels with good corrosion properties which depends on austenite/ferrite ratio in the microstructure and elements partitioning between phases. Corrosion resistance of sintered stainless steels is strictly connected with the density and the pore morphology present in the microstructure too. The highest resistance to pitting corrosion in 1M NaCl solution was achieved for composition with approximate balance of ferrite and austenite in the microstructure.Research limitations/implications: According to the powders characteristic, the applied fast cooling rate seems to be a good compromise for corrosion properties and microstructures, nevertheless further tests should be carried out in

  14. Behavior of aspartic acid as a corrosion inhibitor for steel

    Energy Technology Data Exchange (ETDEWEB)

    Kalota, D.J.; Silverman, D.C. (Monsanto Co., St. Louis, MO (United States))

    1994-02-01

    Corrosion inhibition of steel by aspartic acid (C[sub 4]H[sub 7]NO[sub 4]), an amino acid of low molecular weight, was found to depend strongly on pH. At a pH less than the ionization constant at [approximately]9.5 to 10 (measured at 25 C), C[sub 4]H[sub 7]NO[sub 4] appeared to accelerate corrosion. Above the pH, it acted as a corrosion inhibitor for steel. A specially constructed potential-pH diagram for iron (Fe) that incorporated C[sub 4]H[sub 7]NO[sub 4] showed the change in behavior was accompanied by the most stable thermodynamic state changing from an iron aspartate complex to iron oxide. Polymerized C[sub 4]H[sub 7]NO[sub 4] (polyaspartic acid) behaved in a similar manner. Some other amino acids of low molecular weight behaved similarly.

  15. Archaeologic analogues: Microstructural changes by natural ageing in carbon steels

    Energy Technology Data Exchange (ETDEWEB)

    Munoz, Esther Bravo [Dpto. de Ciencia de los Materiales e Ingenieria Metalurgica, Facultad de Ciencias Quimicas, Universidad Complutense de Madrid, E-28040 Madrid (Spain); Fernandez, Jorge Chamon [Dpto. de Ciencia de los Materiales e Ingenieria Metalurgica, Facultad de Ciencias Quimicas, Universidad Complutense de Madrid, E-28040 Madrid (Spain); Arasanz, Javier Guzman [Dpto. de Ciencia de los Materiales e Ingenieria Metalurgica, Facultad de Ciencias Quimicas, Universidad Complutense de Madrid, E-28040 Madrid (Spain); Peces, Raquel Arevalo [Dpto. de Ciencia de los Materiales e Ingenieria Metalurgica, Facultad de Ciencias Quimicas, Universidad Complutense de Madrid, E-28040 Madrid (Spain); Criado, Antonio Javier [Dpto. de Ciencia de los Materiales e Ingenieria Metalurgica, Facultad de Ciencias Quimicas, Universidad Complutense de Madrid, E-28040 Madrid (Spain); Dietz, Christian [Dpto. de Ciencia de los Materiales e Ingenieria Metalurgica, Facultad de Ciencias Quimicas, Universidad Complutense de Madrid, E-28040 Madrid (Spain); Martinez, Juan Antonio [Dpto. de Ciencia de los Materiales e Ingenieria Metalurgica, Facultad de Ciencias Quimicas, Universidad Complutense de Madrid, E-28040 Madrid (Spain); Criado Portal, Antonio Jose [Dpto. de Ciencia de los Materiales e Ingenieria Metalurgica, Facultad de Ciencias Quimicas, Universidad Complutense de Madrid, E-28040 Madrid (Spain)]. E-mail: antoniocriado@quim.ucm.es

    2006-02-15

    When discussing the container material for highly active radionuclear waste, carbon steel is one of the materials most frequently proposed by the international scientific community. Evidently, security with respect to the container behaviour into deep geological deposits is fundamental. Among other parameters, knowledge about material mechanical properties is essential when designing the container. Time ageing of carbon steel, apart from possible alterations of the chemical composition (e.g. corrosion) involves important microstructural changes, at the scale of centuries and millenniums. The latter may cause variations of the mechanical properties of carbon steel storage containers, with the corresponding risk of possible leakage. In order to properly estimate such risk and to adjust the corresponding mathematical models to reality, the microstructural changes observed in this study on archaeologic samples are evaluated, comparing ancient and modern steels of similar chemical composition and fabrication processes.

  16. Effect of coating mild steel with CNTs on its mechanical properties and corrosion behaviour in acidic medium

    Science.gov (United States)

    Abdulmalik Abdulrahaman, Mahmud; Kamaldeeen Abubakre, Oladiran; Ambali Abdulkareem, Saka; Oladejo Tijani, Jimoh; Aliyu, Ahmed; Afolabi, Ayo Samuel

    2017-03-01

    The study investigated the mechanical properties and corrosion behaviour of mild steel coated with carbon nanotubes at different coating conditions. Multi-walled carbon nanotubes (MWCNTs) were synthesized via the conventional chemical vapour deposition reaction using bimetallic Fe–Ni catalyst supported on kaolin, with acetylene gas as a carbon source. The HRSEM/HRTEM analysis of the purified carbon materials revealed significant reduction in the diameters of the purified MWCNT bundles from 50 nm to 2 nm and was attributed to the ultrasonication assisted dispersion with surfactant (gum arabic) employed in purification process. The network of the dispersed MWCNTs was coated onto the surfaces of mild steel samples, and as the coating temperature and holding time increased, the coating thickness reduced. The mechanical properties (tensile strength, yield strength, hardness value) of the coated steel samples increased with increase in coating temperature and holding time. Comparing the different coating conditions, coated mild steels at the temperature of 950 °C for 90 min holding time exhibited high hardness, yield strength and tensile strength values compared to others. The corrosion current and corrosion rate of the coated mild steel samples decreased with increase in holding time and coating temperature. The lowest corrosion rate was observed on sample coated at 950 °C for 90 min.

  17. The role of acetogens in microbial influenced corrosion of steel

    Directory of Open Access Journals (Sweden)

    Jaspreet eMand

    2014-06-01

    Full Text Available Microbially-influenced corrosion (MIC of iron (Fe0 by sulfate reducing bacteria (SRB has been studied extensively. Through a mechanism, that is still poorly understood, electrons or hydrogen (H2 molecules are removed from the metal surface and used as electron donor for sulfate reduction. The resulting ferrous ions precipitate in part with the sulfide produced, forming characteristic black iron sulfide. Hydrogenotrophic methanogens can also contribute to MIC. Incubation of pipeline water samples, containing bicarbonate and some sulfate, in serum bottles with steel coupons and a headspace of 10% (vol/vol CO2 and 90% N2, indicated formation of acetate and methane. Incubation of these samples in serum bottles, containing medium with coupons and bicarbonate but no sulfate, also indicated that formation of acetate preceded the formation of methane. Microbial community analyses of these enrichments indicated the presence of Acetobacterium, as well we of hydrogenotrophic and acetotrophic methanogens. The formation of acetate by homoacetogens, such as Acetobacterium woodii from H2 (or Fe0 and CO2, is potentially important, because acetate is a required carbon source for many SRB growing with H2 and sulfate. A consortium of the SRB Desulfovibrio vulgaris Hildenborough and A. woodii was able to grow in defined medium with H2, CO2 and sulfate, because A. woodii provides the acetate, needed by D. vulgaris under these conditions. Likewise, general corrosion rates of metal coupons incubated with D. vulgaris in the presence of acetate or in the presence of A. woodii were higher than in the absence of acetate or A. woodii, respectively. An extended MIC model capturing these results is presented.

  18. Crevice and pitting corrosion behavior of stainless steels in seawater

    Energy Technology Data Exchange (ETDEWEB)

    Zaragoza-Ayala, A.E.; Orozco-Cruz, R. [Univ. Autonoma de Campeche (Mexico). Programa de Corrosion del Golfo de Mexico

    1999-11-01

    Pitting and crevice corrosion tests in natural seawater were performed on a series of stainless steels (i.e., S31603, N08904, S32304, S31803, S32520, N08925 and S31266) in order to determine their resistance to these types of localized corrosion. Open circuit potential (OCP) measurements for these alloys show for short exposure times an ennoblement in the OCP. After a certain time, occasional fall and rise in the OCP values was observed, which can be related to nucleation and repassivation of pits and/or crevices on the metal surface. Analysis of the electrochemical behavior and microscopic observations shows that only S31603 and S32304 alloys were susceptible to crevice and pitting corrosion, whereas the remaining alloys exhibited good resistance. Pitting potentials determined by the potentiodynamic technique also show S3 1603 and S32304 are susceptible to pitting corrosion under the experimental conditions used in this work.

  19. Aluminizing of plain carbon steel: Effect of temperature on coating and alloy phase morphology at constant holding time

    OpenAIRE

    Isiko, Maureen Bangukira

    2012-01-01

    Aluminized steel possesses excellent physical, chemical and mechanical properties as compared to plain carbon steel. This type of steel has found application in high temperature, oxidizing and corrosive environments. In addition, aluminized steel is more cost effective than stainless steels. The objective of the current study is to study effect of temperature on the thicknesses and phase morphology of the coating and intermetallic layer that is formed during hot-dip aluminizing of steel at a ...

  20. The maraging steel corrosion properties with hardening of different kinds after double aging

    Directory of Open Access Journals (Sweden)

    L. V. Tarasenko

    2014-01-01

    Full Text Available The paper proposes to use high-strength corrosion-resistant maraging steels, which were developed for aircraft industry instead of carbon steel with coating to improve operation properties of the forcemeasuring resilient member in electronic strain-gauge balance.It examines the possibility to apply the martensitic-aging steels of Fe-Cr-Ni-Mo-Ti (ЭП678 and Fe-Cr-Ni-Mo-Cu-Nb (ЭП817 alloying systems. It was shown, that a traditional heat strain-hardening treatment including hardening and overageing of this steels provides combination of durability viscosity and corrosion- resistance, but at the same time it increases nonelastic effects and lowers the limit of elasticity because of reversing austenite formation. In this connection, it was proposed to use hardening with double aging i.e. main and low-temperature aging with no austenite formation as heat strainhardening treatment of steels for force-measuring resilient member. The goal of this work was to study the influence of double aging on the structure and properties of ЭП678 (06Х14Н6Д2МБТ and ЭП817 (03Х111Н10М2Т steels.The modes of double aging for ЭП817 steel were conformed to 4500С + 400 0С and 475 0С+ 400 0С, for ЭП678 steel – 530 0С + 500 0С. The structure and properties of hardened steels after main and double aging were compared.Metallographic analysis of samples after electrolytic etching was conducted with Leitz Metallovert microscope while the CamScan 4DV raster electronic microscope was used for Microroentgen-spectral analysis. The quantity of austenite was controlled with computerized setting DRON-4, the hardness was measured with ТК-2М instrument, corrosion-resistance was estimated with polarized curves, which were taken using a П-5848 potentiostat.The conducted research has shown, that double aging causes the additional hardening of steels due to disintegration of martensite and formation of dispersed Cu – corpuscles in ЭП817 steel and of Ni3Ti

  1. Prediction of External Corrosion for Steel Cylinders 2001 Report

    Energy Technology Data Exchange (ETDEWEB)

    Schmoyer, RLS

    2001-09-17

    The United States Department of Energy (DOE) currently manages the UF{sub 6} Cylinder Project. The project was formed to maintain and safely manage the depleted uranium hexafluoride (UF{sub 6}) stored in approximately 50,000 carbon steel cylinders. The cylinders are located at three DOE sites: the ETTP site (K-25) at Oak Ridge, Tennessee; the Paducah Gaseous Diffusion Plant (PGDP) in Paducah, Kentucky, and the Portsmouth Gaseous Diffusion Plant (PORTS) in Portsmouth, Ohio. The System Requirements Document (SRD) (LMES 1997a) delineates the requirements of the project. The appropriate actions needed to fulfill these requirements are then specified within the System Engineering Management Plan (SEMP) (LMES 1997b). This report documents activities that in whole or in part satisfy specific requirements and actions stated in the UF{sub 6} Cylinder Project SRD and SEMP with respect to forecasting cylinder conditions. The results presented here supercede those presented previously (Lyon 1995, 1996, 1997, 1998, 2000). Many of the wall thickness projections made in this report are conservative, because they are based on the assumption that corrosion trends will continue, despite activities such as improved monitoring, relocations to better storage, and painting.

  2. Electrochemical Corrosion Behavior of Spray-Formed Boron-Modified Supermartensitic Stainless Steel

    Science.gov (United States)

    Zepon, Guilherme; Nogueira, Ricardo P.; Kiminami, Claudio S.; Botta, Walter J.; Bolfarini, Claudemiro

    2017-04-01

    Spray-formed boron-modified supermartensitic stainless steel (SMSS) grades are alloys developed to withstand severe wear conditions. The addition of boron to the conventional chemical composition of SMSS, combined with the solidification features promoted by the spray forming process, leads to a microstructure composed of low carbon martensitic matrix reinforced by an eutectic network of M2B-type borides, which considerably increases the wear resistance of the stainless steel. Although the presence of borides in the microstructure has a very beneficial effect on the wear properties of the alloy, their effect on the corrosion resistance of the stainless steel was not comprehensively evaluated. The present work presents a study of the effect of boron addition on the corrosion resistance of the spray-formed boron-modified SMSS grades by means of electrochemical techniques. The borides fraction seems to have some influence on the repassivation kinetics of the spray-formed boron-modified SMSS. It was shown that the Cr content of the martensitic matrix is the microstructural feature deciding the corrosion resistance of this sort of alloys. Therefore, if the Cr content in the alloy is increased to around 14 wt pct to compensate for the boron consumed by the borides formation, the corrosion resistance of the alloy is kept at the same level of the alloy without boron addition.

  3. Study On The Effect Of Corrosion Behaviour Of Stainless Steel Before And After Carburizing Heat Treatment

    Science.gov (United States)

    Sulaiman, S. A.; Alias, S. K.; Ahmad, S.; Fauzi, M. H. Mohd; Ahmad, N. N.

    2016-11-01

    This study investigates the effect of corrosion behaviour of stainless steel before and after carburizing process. All samples were prepared based on the testing specification requirement and the chemical compositions of the stainless steel were obtained using spectrometer tester. Samples were then undergoing pack carburizing process by adding 50g of carbon powder as the carburizing agent. Then the samples were heated at 900 °C and 950 °C for 8 hours. To obtain corrosion rate, weight loss test was conducted and the samples were immersed in three different solutions which were distilled water, hydrochloric acid and sodium chloride. Hardness and density test were employed to measure the physical properties of the ASTM 304 stainless steel. The microstructures of all samples were observed using Olympus BX41M optical microscope. The resulting phases after each heat treatment were tested by x-ray diffraction (XRD) tester. The percentage of corrosion values, determined from this technique, showed fairly good agreement. Carburizing process produced a carburizing layer improved mechanical properties and corrosion resistance abilities

  4. Inhibition of Mild Steel Corrosion in Hydrochloric Acid Solution by New Coumarin

    Directory of Open Access Journals (Sweden)

    Abdul Amir H. Kadhum

    2014-06-01

    Full Text Available A new coumarin derivative, N,N′-((2E,2′E-2,2′-(1,4-phenylenebis (methanylylidenebis(hydrazinecarbonothioylbis(2-oxo-2H-chromene-3-carboxamide PMBH, was synthesized and its chemical structure was elucidated and confirmed using spectroscopic techniques (Infrared spectroscopy IR, Proton nuclear  magnetic resonance, 1H-NMR and carbon-13 nuclear magnetic resonance 13C-NMR. The corrosion inhibition effect of PMBH on mild steel in 1.0 M HCl was investigated using corrosion potential (ECORR, potentiodynamic polarization, electrochemical impedance spectroscopy (EIS, and electrochemical frequency modulation (EFM measurements. The obtained results indicated that PMBH has promising inhibitive effects on the corrosion of mild steel in 1.0 M HCl across all of the conditions examined. Scanning electron microscopy (SEM was used to investigate the morphology of the mild steel before and after immersion in 1.0 M HCl solution containing 0.5 mM of PMBH. Surface analysis revealed improvement of corrosion resistance in presence of PMBH.

  5. Electrochemical Corrosion Behavior of Spray-Formed Boron-Modified Supermartensitic Stainless Steel

    Science.gov (United States)

    Zepon, Guilherme; Nogueira, Ricardo P.; Kiminami, Claudio S.; Botta, Walter J.; Bolfarini, Claudemiro

    2017-01-01

    Spray-formed boron-modified supermartensitic stainless steel (SMSS) grades are alloys developed to withstand severe wear conditions. The addition of boron to the conventional chemical composition of SMSS, combined with the solidification features promoted by the spray forming process, leads to a microstructure composed of low carbon martensitic matrix reinforced by an eutectic network of M2B-type borides, which considerably increases the wear resistance of the stainless steel. Although the presence of borides in the microstructure has a very beneficial effect on the wear properties of the alloy, their effect on the corrosion resistance of the stainless steel was not comprehensively evaluated. The present work presents a study of the effect of boron addition on the corrosion resistance of the spray-formed boron-modified SMSS grades by means of electrochemical techniques. The borides fraction seems to have some influence on the repassivation kinetics of the spray-formed boron-modified SMSS. It was shown that the Cr content of the martensitic matrix is the microstructural feature deciding the corrosion resistance of this sort of alloys. Therefore, if the Cr content in the alloy is increased to around 14 wt pct to compensate for the boron consumed by the borides formation, the corrosion resistance of the alloy is kept at the same level of the alloy without boron addition.

  6. Stress corrosion cracking of duplex stainless steels in caustic solutions

    Science.gov (United States)

    Bhattacharya, Ananya

    Duplex stainless steels (DSS) with roughly equal amount of austenite and ferrite phases are being used in industries such as petrochemical, nuclear, pulp and paper mills, de-salination plants, marine environments, and others. However, many DSS grades have been reported to undergo corrosion and stress corrosion cracking in some aggressive environments such as chlorides and sulfide-containing caustic solutions. Although stress corrosion cracking of duplex stainless steels in chloride solution has been investigated and well documented in the literature but the SCC mechanisms for DSS in caustic solutions were not known. Microstructural changes during fabrication processes affect the overall SCC susceptibility of these steels in caustic solutions. Other environmental factors, like pH of the solution, temperature, and resulting electrochemical potential also influence the SCC susceptibility of duplex stainless steels. In this study, the role of material and environmental parameters on corrosion and stress corrosion cracking of duplex stainless steels in caustic solutions were investigated. Changes in the DSS microstructure by different annealing and aging treatments were characterized in terms of changes in the ratio of austenite and ferrite phases, phase morphology and intermetallic precipitation using optical micrography, SEM, EDS, XRD, nano-indentation and microhardness methods. These samples were then tested for general and localized corrosion susceptibility and SCC to understand the underlying mechanisms of crack initiation and propagation in DSS in the above-mentioned environments. Results showed that the austenite phase in the DSS is more susceptible to crack initiation and propagation in caustic solutions, which is different from that in the low pH chloride environment where the ferrite phase is the more susceptible phase. This study also showed that microstructural changes in duplex stainless steels due to different heat treatments could affect their SCC

  7. Pitting corrosion and crevice corrosion behaviors of high nitrogen austenitic stainless steels

    Institute of Scientific and Technical Information of China (English)

    Hua-bing Li; Zhou-hua Jiang; Yan Yang; Yang Cao; Zu-rui Zhang

    2009-01-01

    Pitting corrosion and crevice corrosion behaviors of high nitrogen austenitic stainless steels (HNSS) were investigated by electrochemical and immersion testing methods in chloride solution, respectively. The chemical constitution and composition in the depth of passive films formed on HNSS were analyzed by X-ray photoelectron spectrum (XPS). HNSS has excellent pitting and crevice corrosion resistance compared to 316L stainless steel. With increasing the nitrogen content in steels, pitting potentials and critical pitting temperature (CPT) increase, and the maximum, average pit depths and average weight loss decrease. The CPT of HNSS is correlated with the alloying element content through the measure of alloying for resistance to corrosion (MARC). The MARC can be expressed as an equation of CPT=2.55MARC-29. XPS results show that HNSS exhibiting excellent corrosion resis-tance is attributed to the enrichment of nitrogen on the surface of passive films, which forms ammonium ions increasing the local pH value and facilitating repassivation, and the synergistic effects of molybdenum and nitrogen.

  8. Anti corrosion layer for stainless steel in molten carbonate fuel cell - comprises phase vapour deposition of titanium nitride, aluminium nitride or chromium nitride layer then oxidising layer in molten carbonate electrolyte

    DEFF Research Database (Denmark)

    2000-01-01

    Forming an anticorrosion protective layer on a stainless steel surface used in a molten carbonate fuel cell (MCFC) - comprises the phase vapour deposition (PVD) of a layer comprising at least one of titanium nitride, aluminium nitride or chromium nitride and then forming a protective layer in situ...

  9. Salt spray corrosion behaviour of austenitic stainless steel matrix composites

    Energy Technology Data Exchange (ETDEWEB)

    Velasco, F.; Abenojar, J.; Torralba, J.M. [Dept. de Ciencia de Materiales e Ing. Metalurgica, Univ. Carlos III de Madrid, Leganes (Spain); Lima, W.M. [Univ. Estadual de Maringa, Maringa PR (Brazil); Marce, R.; Bas, J.A. [AMES S.A., Sant Vicenc dels Horts Barcelona (Spain)

    2001-07-01

    This work deals with the possibility of using intermetallics as addition to P/M stainless steel in order to try to sinter these steels in nitrogen-base atmospheres. 316L was chosen as stainless steel matrix, and two intermetallics (from Ti-Al and Cr-Al binary systems), with a sieve size of less than 80 {mu}m, were added in the amount of 3% vol. to obtain MMCs. Powders were mixed, compacted at 700 MPa by uniaxial compacting, and then sintered at two temperatures (1120 and 1230 C) in five different atmospheres (95N{sub 2}/5H{sub 2}, 80N{sub 2}/20H{sub 2}, 25N{sub 2}/75H{sub 2}, hydrogen and vacuum). A complete microstructural study was carried out both by optical and scanning electron microscopy (SEM). Corrosion tests by salt spray fog were done in order to measure the possible improvements of intermetallic addition on the corrosion behaviour of these steels. SEM studies were also carried out on as corroded samples in order to understand the mechanisms of corrosion. Intermetallics absorb nitrogen from the nitrogen based atmospheres, and they develop a duplex (ferrite / austenite) microstructure when composite materials are sintered in hydrogen and vacuum. These microstructural features explain the results obtained in salt spray fog test. (orig.)

  10. Investigation on Atmospheric Corrosiveness in Hainan Province

    Institute of Scientific and Technical Information of China (English)

    2003-01-01

    According to the results of four-year exposure tests for carbon steel samples in Hainan province, the influences of meteorological factors and Cl- on atmospheric corrosion were investigated. The feature of atmospheric corrosion in this area was summarized. A corrosive map for the area was drawn. The corrosion products on carbon steel at some typical places were analyzed by XRD and XPS.

  11. Accelerated corrosion of stainless steel in thiocyanate-containing solutions

    Energy Technology Data Exchange (ETDEWEB)

    Pistorius, P Chris; Li, Wen

    2012-09-19

    It is known that reduced sulfur compounds (such as thiocyanate and thiosulfate) can accelerate active corrosion of austenitic stainless steel in acid solutions, but before we started this project the mechanism of acceleration was largely unclear. This work combined electrochemical measurements and analysis using scanning electron microscopy (SEM) and X-ray photo-electron spectroscopy (XPS), which provided a comprehensive understanding of the catalytic effect of reduced sulfur species on the active corrosion of stainless steel. Both the behavior of the pure elements and the steel were studied and the work focused on the interaction between the pure elements of the steel, which is the least understood area. Upon completion of this work, several aspects are now much clearer. The main results from this work can be summarized as follows: The presence of low concentrations (around 0.1 mM) of thiocyanate or tetrathionate in dilute sulfuric acid greatly accelerates the anodic dissolution of chromium and nickel, but has an even stronger effect on stainless steels (iron-chromium-nickel alloys). Electrochemical measurements and surface analyses are in agreement with the suggestion that accelerated dissolution really results from suppressed passivation. Even well below the passivation potential, the electrochemical signature of passivation is evident in the electrode impedance; the electrode impedance shows clearly that this pre-passivation is suppressed in the presence of thiocyanate. For the stainless steels, remarkable changes in the morphology of the corroded metal surface and in the surface concentration of chromium support the suggestion that pre-passivation of stainless steels is suppressed because dissolution of chromium is accelerated. Surface analysis confirmed that adsorbed sulfur / sulfide forms on the metal surfaces upon exposure to solutions containing thiocyanate or thiosulfate. For pure nickel, and steels containing nickel (and residual copper), bulk sulfide

  12. Corrosion behaviour of galvanized steel and electroplating steel in aqueous solution: AC impedance study and XPS

    Energy Technology Data Exchange (ETDEWEB)

    Lebrini, M.; Fontaine, G. [Laboratoire des Procedes d' Elaboration des Revetements Fonctionnels, LSPES UMR CNRS 8008, ENSCL, BP 90108, F-59652 Villeneuve d' Ascq Cedex (France); Gengembre, L. [Unite de Catalyse et Chimie du solide UMR 8181 Bat C3, USTL, F-59655 Villeneuve d' Ascq Cedex (France); Traisnel, M. [Laboratoire des Procedes d' Elaboration des Revetements Fonctionnels, LSPES UMR CNRS 8008, ENSCL, BP 90108, F-59652 Villeneuve d' Ascq Cedex (France)], E-mail: Michel.Traisnel@ensc-lille.fr; Lerasle, O.; Genet, N. [TOTAL France, Centre de Recherche de Solaize, Chemin du canal, BP 22, F-69360 Solaize (France)

    2008-08-30

    The efficiency of a new triazole derivative, namely, 2-{l_brace}(2-hydroxyethyl)[(4-methyl-1H-1,2,3-benzotriazol-1-yl)methyl]amino{r_brace} ethanol (TTA) has been studied for corrosion inhibition of galvanized steel and electroplating steel in aqueous solution. Corrosion inhibition was studied using electrochemical impedance spectroscopy (EIS). These studies have shown that TTA was a very good inhibitor. Data obtained from EIS show a frequency distribution and therefore a modelling element with frequency dispersion behaviour, a constant phase element (CPE) has been used. The corrosion behaviour of galvanized steel and electroplating steel in aqueous solution was also investigated in the presence of 4-methyl-1H-benzotriazole (TTA unsubstituted) by EIS. These studies have shown that the ability of the molecule to adsorb on the steel surface was dependent on the group in triazole ring substituent. X-ray photoelectron spectroscopy surface analysis with TTA shows that it chemisorbed on surface of galvanized steel and electroplating steel.

  13. Corrosion and stress corrosion cracking of ferritic/martensitic steel in super critical pressurized water

    Energy Technology Data Exchange (ETDEWEB)

    Hirose, T. [Naka Fusion Research Institute, JAEA, 801-1 Mukouyama, Naka, Ibaraki 311-0193 (Japan)]. E-mail: hirose.takanori@jaea.go.jp; Shiba, K. [Naka Fusion Research Institute, JAEA, 801-1 Mukouyama, Naka, Ibaraki 311-0193 (Japan); Enoeda, M. [Naka Fusion Research Institute, JAEA, 801-1 Mukouyama, Naka, Ibaraki 311-0193 (Japan); Akiba, M. [Naka Fusion Research Institute, JAEA, 801-1 Mukouyama, Naka, Ibaraki 311-0193 (Japan)

    2007-08-01

    A water-cooled solid breeder (WCSB) blanket cooled by high temperature SCPW (super critical pressurized water) is a practical option of DEMO reactor. Therefore, it is necessary to check the compatibility of the steel with SCPW. In this work, reduced activation ferritic/martensitic steel, F82H has been tested through slow strain rate tests (SSRT) in 23.5 MPa SCPW. And weight change behavior was measured up to 1000 h. F82H did not demonstrated stress corrosion cracking and its weight simply increased with surface oxidation. The weight change of F82H was almost same as commercial 9%-Cr steels. According to a cross-sectional analysis and weight change behavior, corrosion rate of F82H in the 823 K SCPW is estimated to be 0.04 mm/yr.

  14. Passive behaviour of alloy corrosion-resistant steel Cr10Mo1 in simulating concrete pore solutions with different pH

    Science.gov (United States)

    Ai, Zhiyong; Jiang, Jinyang; Sun, Wei; Song, Dan; Ma, Han; Zhang, Jianchun; Wang, Danqian

    2016-12-01

    The passive behaviour of new alloy corrosion-resistant steel Cr10Mo1 and plain carbon steel (as a comparison) in simulating concrete pore solutions of different pH (ranging from 13.5 to 9.0) under open circuit potential conditions, was evaluated by various electrochemical techniques: potentiodynamic polarization, capacitance measurements and electrochemical impedance spectroscopy. The chemical composition and structure of passive films were investigated by X-ray photoelectron spectroscopy (XPS) and secondary ion mass spectroscopy (SIMS). The electrochemical responses of passive films show that Cr10Mo1 steel has an increasing passivity with pH decreasing while carbon steel dose conversely, revealing carbonation does no negative effect on passivation of the corrosion-resistant steel. SIMS reveals that the passive film on the corrosion-resistant steel presents a bilayer structure: an outer layer mainly consisting of Fe oxides and hydroxides, and an inner layer enriched in Cr species, while only a Fe-concentrated layer for carbon steel. According to the XPS analysis results, as the pH decreases, more stable and protective Cr oxides are enriched in the film on Cr10Mo1 steel while Fe oxides gradually decompose. Higher content of Cr oxides in the film layer provides Cr10Mo1 corrosion-resistant steel more excellent passivity at lower pH.

  15. Corrosion and cracking behaviour of steel and alloys in liquid H{sub 2}S

    Energy Technology Data Exchange (ETDEWEB)

    Longaygue, X. [Institut Francais du Petrole, 1 et 4 avenue de Bois Preau 92852 Rueil-Malmaison (France); Duval, S. [Institut Francais du Petrole, BP no 3, 69390 Vernaison (France)

    2004-07-01

    When oil and gas wells with very high partial pressure of H{sub 2}S, e.g. H{sub 2}S-rich gas, are under production, the presence of liquid H{sub 2}S is highly probable in the process operations. Until now, corrosion engineers and materials designers have paid little attention to this situation because it is rarely encountered in practice. However, such a scenario recently met an increasing interest in the context of the Sprex development, a new H{sub 2}S pre-extraction process used for the treatment of very sour natural gases, which produces the separated acid gases as a liquid phase for re-injection to a disposal reservoir. It is generally accepted that pure liquid H{sub 2}S is not corrosive by itself towards carbon or low alloy steels, but the presence of water in production and reservoir fluids could make this medium much more corrosive, although this latter assumption is poorly documented. The aim of this paper is to present the corrosion and cracking behaviour of a pipeline carbon steel and of corrosion resistant alloys (CRA) (with Cr > 16%) after exposure to the following media: i) liquid H{sub 2}S saturated with water, and ii) liquid H{sub 2}O saturated with H{sub 2}S. For both solutions, the addition of solid sulphur on some specimens was considered to take into account the possible introduction of oxygen into the system, followed by a reaction with H{sub 2}S. The tests were performed at 80 deg. C in a laboratory autoclave where both phases coexisted, using U-bend specimens as well as rectangular corrosion coupons. The main conclusion of this study is that liquid H{sub 2}S is rather less critical for corrosion and cracking of construction alloys than 'classical' sour solutions, like H{sub 2}S-saturated water. As a consequence, the materials selection will be governed by the same criteria, with the following alternatives: i) use of carbon steels in conjunction with corrosion inhibitors, e.g. higher operation expense; or ii) selection of a CRA

  16. CORROSION AND CHEMICAL WASTE IN SAWBLADES STEEL USED IN WOOD

    OpenAIRE

    2002-01-01

    The objective this work was to evaluate the chemical waste provoked by the wood on the sheets of steel used in the making of the mountains and cut tools. It was certain the correlationbetween the chemical waste and the extractive soluble in cold water, hot water and in the sequencetoluene and ethanol content. Two types of steel and twenty-seven species different from wood wereused. The corrosive agent, constituted of 50 g of fresh sawdust (moist) mixed to 50 ml of distilledwater, it was prepa...

  17. Clays valorization as corrosion inhibitors for E400 reinforcing steel

    Directory of Open Access Journals (Sweden)

    Gassama Diadioly

    2016-06-01

    Full Text Available The behavior of E400 steel, a constructional steel widely used in Senegal, was studied in aqueous NaCl solution in the presence of two types of clay: volcanic tuffs, and sedimentary montmorillonite. The protection efficiency of these compounds were electrochemically assessed (corrosion potential variation curves, polarization curves and electrochemical impedance spectroscopy at various inhibitor contents. The results obtained showed that these inhibitors present an inhibitory efficacy of about 70% for an optimal concentration of 0.60% for the tuffs and 62% for a maximum content of 0.50% for montmorillonite.

  18. Non-destructive detection of corrosion applied to steel and galvanized steel coated with organic paints by the pulsed phase thermography

    Energy Technology Data Exchange (ETDEWEB)

    Schoenberger, A.; Giese, V. [BMW AG, Munich (Germany); Virtanen, S. [Department of Materials Science, WW4-LKO, University of Erlangen-Nuremberg, Erlangen (Germany); Schroettner, H. [Centre for Electron Microscopy Graz (ZFE), Graz (Austria); Spiessberger, C. [Edevis GmbH, Stuttgart (Germany)

    2012-03-15

    Organic coatings in the automobile industry have to resist corrosion and mechanical damage from stone chipping. Currently, no tool is established in industrial non-destructive applications for analyzing the damage of stone-impacts and the following corrosion after accelerated corrosion tests. Measurement methods such as the scanning Kelvin probe can analyze the corrosion progress in a detailed manner, but with a long measurement time. The pulsed phase thermography (PPT) is a non-destructive tool to analyze inhomogeneities and defects in materials, with a huge field of applications existing. The present work shows advances in using the PPT to detect propagation of corrosion under coatings. Physical principles of the mechanism of the corrosion detection under coatings are described. Results of measurements of organic coatings on carbon steel as well as of organic coated galvanized steel show the corrosion propagation. Influencing factors to the measurement such as the thickness of the coatings are investigated, but no significant effect on the quality of the analysis was found. The corrosion progress can be monitored by the PPT fast and reliably. The achieved results correlate with the theoretical basis and the test results after surface characterization and destructive analysis of samples. (Copyright copyright 2012 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

  19. Effect of H_2S concentration and temperature on the corrosion behavior of carbon steel in NACE solution%硫化氢质量浓度和温度对碳钢在NACE溶液中腐蚀行为的影响

    Institute of Scientific and Technical Information of China (English)

    刘文会; 董宇; 刘建华; 吴昊; 于美; 李松梅

    2012-01-01

    The electrochemical corrosion behavior of 20# carbon steel in NACE solutions containing different mass concentrations of H2S(0,95.61,103.22,and 224.16 mg·L-1) at different temperatures(25,35,and 45 ℃) was investigated by potentiodynamic polarization tests,electrochemical impedance spectroscopy(EIS),scanning electron microscopy(SEM),and energy dispersive spectroscopy(EDS).The formation mechanism of corrosion products was also discussed.It is found that the corrosion rate of the carbon steel increases significantly with the addition of a small amount of H2S in the NACE solution by promoting both the anodic iron dissolution and the cathodic hydrogen evolution.The corrosion current density of the carbon steel enhances with the increment of H2S concentration.As the temperature of the electrolyte solution increasing,the corrosion rate also increases.The outer loose corrosion products are mainly iron carbonate;but corrosion products formed on the steel surface are mainly composed of iron sulfides.%采用动电位极化曲线和电化学阻抗谱等电化学实验方法以及扫描电镜和能谱等表面分析技术对20#碳钢在不同H2S质量浓度(0,95.61,103.22,224.16 mg.L-1)、不同温度(25,35,45℃)下的NACE溶液(含CO2)中腐蚀行为进行了研究,同时对该环境下腐蚀产物的形成机制进行了探讨.发现在含有CO2的NACE溶液中,加入少量H2S,能加剧碳钢腐蚀,加速阳极铁的溶解和阴极氢气的析出.随着H2S质量浓度的增加,腐蚀电流密度增大,碳钢腐蚀加剧.温度升高,腐蚀极化电阻变小,腐蚀也会加剧.腐蚀试样外层絮状腐蚀产物主要是铁碳化物,接近基体表面的腐蚀产物主要是铁硫化物.

  20. Corrosion behaviour of the 42CrMo4 Steel Nitrided by Plasma

    OpenAIRE

    Okba Belahssen; Abdelouahed Chala; Said Benramache

    2014-01-01

    This paper presents corrosion behaviour of alloy 42CrMo4 steel nitrided by plasma. Different samples were tested: untreated and plasma nitrided samples. The corrosion behaviour was evaluated by electrochemical techniques (potentiodynamic curves and electrochemical impedance spectroscopy). The corrosion tests were carried out in acid chloride solution 1M. The best corrosion protection was observed for samples nitrided.

  1. Corrosion behaviour of the 42CrMo4 Steel Nitrided by Plasma

    Directory of Open Access Journals (Sweden)

    Okba Belahssen

    2014-01-01

    Full Text Available This paper presents corrosion behaviour of alloy 42CrMo4 steel nitrided by plasma. Different samples were tested: untreated and plasma nitrided samples. The corrosion behaviour was evaluated by electrochemical techniques (potentiodynamic curves and electrochemical impedance spectroscopy. The corrosion tests were carried out in acid chloride solution 1M. The best corrosion protection was observed for samples nitrided.

  2. Corrosion of Steel in Concrete – Potential Monitoring and Electrochemical Impedance Spectroscopy during Corrosion Initiation and Propagation

    DEFF Research Database (Denmark)

    Küter, Andre; Mason, Thomas O.; Geiker, Mette Rica;

    2005-01-01

    A reinforced mortar specimen that allows potential measurements and electrochemical impedance spectroscopy (EIS) immediately after preparation was designed and tested. The specimen consists of a mortar cylinder with a central rebar and a concentric arrangement of embedded Ru/Ir activated titanium...... and titanium wires can be monitored immediately after preparation. The wire arrangement also allows investigation of local changes in the bulk mortar by EIS or by measuring the potential development of the titanium wires versus an external standard electrode. The specimen design was evaluated...... in an investigation on the effect of the steel quality and the steel surface properties on initiation and propagation of chloride-induced reinforcement corrosion. Besides untreated (as received) carbon rebars and stainless rebars, selected surface treatments and galvanization were investigated. The surface treatments...

  3. 13Cr系列不锈钢在模拟井下介质中的CO2腐蚀研究%INVESTIGATION ON CARBON DIOXIDE CORROSION PERFORMANCE OF VARIOUS 13Cr STEELS IN SIMULATED STRATUM WATER

    Institute of Scientific and Technical Information of China (English)

    侯赞; 周庆军; 王起江; 张忠铧; 齐慧滨; 王俊

    2012-01-01

    The corrosion behaviour of various 13Cr steels (marked as 13Cr-0, 13Cr1, M13Cr and S13Cr) in the CO2 corrosion environment was investigated by high temperature and high pressure (HTHP) autoclave under conditions of different temperatures, concentrations of Cl ion and partial pressures of CO2 to simulate the downhole surroundings of a certain oil field. Their corrosion scales were observed and analyzed by scanning elec- tron microscope(SEM), energy dispersive spectrometer(EDS), X-ray diffraction(XRD) and X-ray photoelectron spectroscopy(XPS). The results shown that corrosion rates of all steels increased with rising of temperature, concentration of Cl ion and CO2 partial pressure; temperature had the most notable impact on corrosion rates, at a high temperature, the four 13Cr steels exhibited conspicuous differences in corrosion rates; the order of corrosion rates of the four steels was 13Cr-0〉13Cr-1〉M13Cr〉S13Cr. Furthermore, the morphologies and microstructures of corrosion scales on different steels differed significantly from each other.%根据某油田不同井况条件,配制不同井下模拟溶液,用高温高压釜研究了4种不同成分的13Cr马氏体不锈钢在不同温度、Cl^-浓度和CO2分压下的腐蚀行为,对腐蚀性能进行了评价,用SEM,EDS,XRD和XPS等方法对腐蚀产物的形貌与成分进行了观察分析。结果表明,随着温度的升高及Cl^-浓度和CO2分压的增大,13Cr系列不锈钢的腐蚀速率均相应增大,腐蚀速率由高到低的排序为13Cr-0〉13Cr-1〉M13Cr〉S13Cr;其腐蚀产物膜的形貌与结构也有明显差异。

  4. Influence of / ratio on rate of chloride induced corrosion of steel reinforcement and its dependence on ambient temperature

    Indian Academy of Sciences (India)

    V Živica

    2003-08-01

    The permeability of the embedding cement material for the rate of chloride induced corrosion when the ambient temperature is increased has found a dominant position. The importance of the given permeability in the process is based on the fact that it represents a factor conditioning the possibility of the escaping of the unambiguous reaction partners, oxygen and water vapour, from the system embedding cement material-steel, as the ambient temperature is increased. The resulting effect is a slowing down of the corrosion rate when the / ratio over the value 0.6 and the ambient temperature over the value 40°C are increased. Due to the similarity of the chemism of the corrosion process of steel reinforcement, independent of the action of aggressive species, the found relationships are generally valid, e.g. for the corrosion due to carbonation.

  5. Influence of remanent magnetization on pitting corrosion in pipeline steel

    Energy Technology Data Exchange (ETDEWEB)

    Espina-Hernandez, J. H. [ESIME Zacatenco, SEPI Electronica Instituto Politecnico Nacional Mexico, D. F. (Mexico); Caleyo, F.; Hallen, J. M. [DIM-ESIQIE, Instituto Politecnico Nacional Mexico D. F. (Mexico); Lopez-Montenegro, A.; Perez-Baruch, E. [Pemex Exploracion y Produccion, Region Sur Villahermosa, Tabasco (Mexico)

    2010-07-01

    Statistical studies performed in Mexico indicate that leakage due to external pitting corrosion is the most likely cause of failure of buried pipelines. When pipelines are inspected with the magnetic flux leakage (MFL) technology, which is routinely used, the magnetization level of every part of the pipeline changes as the MFL tool travels through it. Remanent magnetization stays in the pipeline wall after inspection, at levels that may differ from a point to the next. This paper studies the influence of the magnetic field on pitting corrosion. Experiments were carried out on grade 52 steel under a level of remanent magnetization and other laboratory conditions that imitated the conditions of a pipeline after an MLF inspection. Non-magnetized control samples and magnetized samples were subjected to pitting by immersion in a solution containing chlorine and sulfide ions for seven days, and then inspected with optical microscopy. Results show that the magnetic field in the pipeline wall significantly increases pitting corrosion.

  6. Corrosion studies on casing steel in CO2 storage environments

    NARCIS (Netherlands)

    Zhang, X.; Zevenbergen, J.F.; Benedictus, T.

    2013-01-01

    The corrosion behavior of casing steel N80 in brine plus CO2 was studied in autoclave to simulate the CO2 storage environment. The brine solution used in the study contained 130 g/l NaCl, 22.2 g/l CaCl2 and 4 g/l MgCl2. The CO2 was charged in the autoclave at different pressures (60, 80 and 100 bar)

  7. Ten years of Toarcian argillite - carbon steel in situ interaction

    Energy Technology Data Exchange (ETDEWEB)

    Dauzeres, Alexandre [IRSN, PRP-DGE/SRTG/LETIS, BP 17, 92262 Fontenay-aux-Roses cedex (France); Maillet, Anais [IRSN, PRP-DGE/SRTG/LETIS, BP 17, 92262 Fontenay-aux-Roses cedex (France); UMR CNRS 7285, IC2MP, Batiment B35 - 5, avenue Albert Turpain, 86022 Poitiers cedex (France); Gaudin, Anne [UMR CNRS 6112, LPGN, 2 rue de la Houssiniere, BP 92208, 44322 Nantes cedex 3 (France); El Albani, Abderrazak; Vieillard, Philippe [UMR CNRS 7285, IC2MP, Batiment B35 - 5, avenue Albert Turpain, 86022 Poitiers cedex (France)

    2013-07-01

    In situ interaction experiments over periods of 2, 6, and 10 years between Toarcian argillite and carbon steel discs were carried out in the Tournemire Underground Research Laboratory (URL), yielding a dataset of the materials' geochemical evolution under conditions representative of the future geological disposal of high-level long-lived radioactive wastes. The carbon steel discs were exposed to corrosion due to trapped oxygen. The corrosion rates indicate that the oxidizing transient lasted between 2 and 6 years. A systematic dissolution of calcium phases (Ca-smectite sheets in I/S and calcite) was observed in the iron diffusion halos. The iron release induced mineralogical dissolution and precipitation reactions, which partly clogged the argillite porosity. (authors)

  8. Inhibition of the Corrosion of Mild Steel in Acid Media by Naturally Occurring Acacia Senegal

    Directory of Open Access Journals (Sweden)

    Urvija Garg

    2010-01-01

    Full Text Available The inhibition of corrosion of mild steel in HCl solution by naturally occurring Acacia Senegal has been studied in relation to the concentration of inhibitor and concentration of corrosive medium. It has been observed that the Acacia Senegal alcoholic extract acts as a good corrosion inhibitor in hydrochloric acid solution and the adsorption of the extract provides a good protection against mild steel corrosion.

  9. Surface modification to improve fireside corrosion resistance of Fe-Cr ferritic steels

    Science.gov (United States)

    Park, Jong-Hee; Natesan, Krishnamurti; Rink, David L.

    2010-03-16

    An article of manufacture and a method for providing an Fe--Cr ferritic steel article of manufacture having a surface layer modification for corrosion resistance. Fe--Cr ferritic steels can be modified to enhance their corrosion resistance to liquid coal ash and other chemical environments, which have chlorides or sulfates containing active species. The steel is modified to form an aluminide/silicide passivating layer to reduce such corrosion.

  10. STUDY ON THE EROSION-CORROSION BEHAVIOR OF STEELS AND THERMAL SPRAYED COATINGS

    Institute of Scientific and Technical Information of China (English)

    ChenHuahui; ZhaoHuiyou; ShooHesheng; ZhaoShanzhon

    1996-01-01

    16Mn steel, 1Cr18Ni9 stainless steel, thermal sprayed Al2O3-TiO2 ceramic coating and nylonl010-5%Al2O3 coating were tested with an erosion-corrosion tester.The effects of pH values and slurry velocities on the erosion-corrosion behavior of the materials tested were determined. The erosion-corrosion behavior of the materials tested changes with pH values and presents different change tendencies. The erosion-corrosion rates of the materials are increased with slurry velocities. The erosion-corrosion mechanisms for the steels and the coatings are considerably different.

  11. Corrosion inhibition of steel in sulfuric acidic solution by the Chenopodium Ambrosioides Extracts

    Directory of Open Access Journals (Sweden)

    L. Bammou

    2014-10-01

    Full Text Available The influence of natural occurring extract of Chenopodium Ambrosioides (CAE on the corrosion inhibition of carbon steel in sulfuric acid solution is studied by the weight loss method, potentiodynamic polarization and impedance spectroscopy (EIS measurements. The experimental results reveal that extract has a good inhibiting effect on the metal tested in 0.5 M H2SO4 solution. The protection efficiency increases with increasing inhibitor concentration to attain 94% at 4 g/l. Potentiodynamic polarization studies clearly reveal that it acts essentially as a cathodic inhibitor. EIS results show that the change in the impedance parameters (Rt and Cdl with concentration of extract of Chenopodium Ambrosioides is indicative of the adsorption of molecules leading to the formation of a protective layer on the surface of carbon steel. The efficiency decreases with temperature. The adsorption of Chenopodium Ambrosioides extract is found to obey the Langmuir adsorption isotherm. The activation energies and enthalpies of the corrosion process of carbon steel in acidic medium were determined.

  12. Benzimidazole ligands in the corrosion inhibition for carbon steel in acid medium: DFT study of its interaction on Fe30 surface

    Science.gov (United States)

    Garcia-Ochoa, E.; Guzmán-Jiménez, S. J.; Hernández, J. Guadalupe; Pandiyan, Thangarasu; Vásquez-Pérez, José M.; Cruz-Borbolla, Julián

    2016-09-01

    The corrosion inhibition of N,N‧-bis(benzimidazole-2-yl-methyl)amine (L1) and N, N‧-bis(benzimidazole-2-yl-methyl)hydroxyethylamine (L2) was analyzed by electrochemical and theoretical methods. The data show that ligands form an adsorption layer over an iron surface, obeying the Langmuir isotherm (Δ Gads° of -32.96 kJ mol-1); the value are higher than -20 kJ mol-1 but less than -40 kJ mol-1, belonging to a conversion stage of physical adsorption to chemical adsorption or a comprehensive adsorption. This is consistent with fractal dimension of the electrode surface, estimated by an impedance depression angle of a semicircle that the surface is homogeneously covered by the formation of an inhibitor film. Furthermore, the electronic parameters of the ligands were analyzed by DFT, showing that L1 and L2 possesses corrosion inhibition properties that give up its p orbital electron density through its HOMO orbital to the metal LUMO to form an adsorption layer, and this has been proved theoretically by the interaction of ligands with Fe30. In addition, we have collected corrosion inhibition data for around 70 organic compounds reported in the literature, and the inhibition data plotted against different inhibitors, showing that amine ligands are good corrosion inhibitors.

  13. Effect of Carbon Dioxide on Microbiologically Influenced Corrosion Characteristic of X60 Steel%二氧化碳对X60钢微生物腐蚀行为影响

    Institute of Scientific and Technical Information of China (English)

    范梅梅; 刘宏芳

    2012-01-01

    利用失重法和扫描电镜研究了CO_2与嗜热SRB共存条件下X60钢在海底污泥和污水中的腐蚀行为.结果表明:CO_2饱和条件下,随着温度的升高,污泥和污水中腐蚀速率均增加,且含SRB的污泥和污水中X60钢的腐蚀速率均大于不含SRB的腐蚀速率,SEM观察表明,X60钢遭受的破坏以点蚀为主;随着CO_2分压的增大,X60钢的腐蚀速率增大,且污泥中腐蚀速率大于污水中腐蚀速率.%Corrosion behavior of X60 steel in CO_2 and thermophile sulfate-reducing bacteria (SRB) coexisted sludge and sewage,a submarine pipeline encountered environment,were studied by using weight-loss method and scanning electron microscopy(SEM).The results showed that with the increase of temperature,corrosion rate of X60 steel in sludge and sewage saturated with CO_2 increased,and corrosion rate in CO_2-saturated sludge and sewage with SRB was higher than that without SRB.The morphology of corroded coupon showed characteristics of pitting corrosion.The corrosion rate increased with the increasing CO_2 partial pressure at static state, and the corrosion rate in sludge was always higher than that in sewage;moreover,the corrosion rate increased quickly with the rising CO_2 partial pressure at dynamic state.

  14. Fabrication of high nitrogen austenitic stainless steels with excellent mechanical and pitting corrosion properties

    Institute of Scientific and Technical Information of China (English)

    Hua-bing Li; Zhou-hua Jiang; Yang Cao; Zu-rui Zhang

    2009-01-01

    18Cr18Mn2Mo0.9N high nitrogen austenitic stainless steel exhibits high strength and good ductility at room temperature. The steel shows typical duc-tile-brittle transition behavior and excellent pitting corrosion resistance properties.

  15. Corrosion Behaviors of PI 10 Steel and Chromium Coating in CO2-saturated Simulated Oilfield Brine

    Institute of Scientific and Technical Information of China (English)

    LIN Naiming; XIE Faqin; ZHOU Jun; WU Xiangqing; TIAN Wei

    2011-01-01

    The protective chromium coating was prepared on P110 steel by employing pack cementation. The corrosion behaviors of P110 steel and the obtained coating in CO2-saturated simulated oilfield brine were studied by static complete immersion tests and electrochemical measurements.The corrosion attacks of the samples were determined by mass loss, corroded surface morphologies,corrosion products, and results of electrochemical measurements. The experimental results showed that the coating was uniform, continuous and compact. The chromium coating was slightly corroded,and the mass loss and corrosion rate of the coating were far lower than those of P110 steel. Chromium coating has higher self-corroding potential and lower corrosion current density than P110 steel in accordance with the electrochemical tests results. Taken as a whole, chromizing treatment has significantly improved the corrosion resistance of P110 steel.

  16. DFT and electrochemical studies of tris(benzimidazole-2-ylmethyl)amine as an efficient corrosion inhibitor for carbon steel surface

    Energy Technology Data Exchange (ETDEWEB)

    Roque, Jacinto Morales [Facultad de Quimica, Universidad Nacional Autonoma de Mexico, Mexico D.F. 04510 (Mexico); Pandiyan, T. [Facultad de Quimica, Universidad Nacional Autonoma de Mexico, Mexico D.F. 04510 (Mexico)], E-mail: pandiyan@servidor.unam.mx; Cruz, J. [Centro de Investigaciones Quimicas, Universidad Autonoma del Estado de Hidalgo, Unidad Universitaria, Km 4.5 Carretera Pachuca-Tulancingo, C.P. 42184 Pachuca-Hidalgo (Mexico); Garcia-Ochoa, E. [Centro de Investigacion en Corrosion, Universidad Autonoma de Campeche, Mexico, Av. Agustin Melgar s/n, Colonia Buenavista, San Francisco de Campeche, Cam. C.P. 24030 (Mexico)

    2008-03-15

    The corrosion inhibition properties of tris(benzimidazole-2-ylmethyl)amine (TBMA) were analyzed by DFT and electrochemical techniques such as polarization curves and electrochemical impedance spectroscopy (EIS). DFT results clearly show that TBMA posses corrosion inhibition properties by having a delocalization region (N{sub 1}=C{sub 2}=N{sub 3}) in the benzimidazole ring that gives up their {pi} electron density through its HOMO orbital to the metal LUMO to form a adsorption layer over the metallic surface; this has been proved by interacting the TBMA and its protonated structures with the surface of Fe{sub 13} cluster, showing that the protonated moiety adsorbs strongly on the iron surface than that of the neutral structure. Electrochemical impedance data demonstrate that the interface between the electrode and the TBMA solution decreases the charge capacitance and simultaneously increases the function of the charge/discharge of the interface, facilitating the formation of adsorption layer over the iron surface.

  17. An Evaluation of the Corrosion and Mechanical Performance of Interstitially Surface-Hardened Stainless Steel

    Science.gov (United States)

    Jones, Jennifer L.; Koul, Michelle G.; Schubbe, Joel J.

    2014-06-01

    A surface hardening technique called "interstitial hardening" is commercially available, whereby interstitial carbon atoms are introduced into stainless steel surfaces without the formation of carbides. Surface hardening of machine elements such as impellors or fasteners would improve performance regarding cavitation and galling resistance, and has intensified interest in this process. However, there remains a need to characterize and validate the specific performance characteristics of the hardened materials. This paper describes experimental testing conducted on 316L stainless steel that has been surface hardened using available commercial techniques, using carbon as the interstitial atom. The corrosion performance of the hardened surface is assessed using electrochemical potentiodynamic testing to determine the breakdown potential in 3.5 wt.% NaCl solution to identify the most promising method. The hardness and thickness of the surface-hardened layer is characterized and compared using metallography and microhardness profiling. Corrosion fatigue and slow strain rate testing of untreated, hardened, and damaged, hardened surfaces exposed to ASTM seawater is conducted. Finally, critical galling stresses are determined and compared. Post-test examination of damage attempts to identify mechanisms of material failure and characterize how corrosion-assisted cracks initiate and grow in surface-hardened materials.

  18. Coating Prospects in Corrosion Prevention of Aluminized Steel and Its Coupling with Magnesium

    Science.gov (United States)

    Sun, Fuyan

    In this study, a plasma electrolytic oxidation (PEO) process was used to form oxide coating on aluminized steel, heated aluminized steel and magnesium. A potentiodynamic polarization corrosion test was employed to investigate the general corrosion properties. Galvanic corrosion of steel samples and magnesium samples was studied by zero resistance ammeter (ZRA) tests and boiling tests. Scanning electron microscopy (SEM) and EDS were used to investigate the coating microstructure and the coating/substrate interface. In general, the PEO coatings on all three substrate can help prevent general corrosion. 6-min coated magnesium with unipolar current mode performs best in most galvanic couplings for preventing both general corrosion and galvanic corrosion. Factors which could influence galvanic corrosion behaviors of tested samples were discussed based on area ratios of anode/cathode and cell potential driving force during the ZRA corrosion tests and boiling tests.

  19. Stress corrosion cracking of austenitic stainless steel core internal welds.

    Energy Technology Data Exchange (ETDEWEB)

    Chung, H. M.; Park, J.-H.; Ruther, W. E.; Sanecki, J. E.; Strain, R. V.; Zaluzec, N. J.

    1999-04-14

    Microstructural analyses by several advanced metallographic techniques were conducted on austenitic stainless steel mockup and core shroud welds that had cracked in boiling water reactors. Contrary to previous beliefs, heat-affected zones of the cracked Type 304L, as well as 304 SS core shroud welds and mockup shielded-metal-arc welds, were free of grain-boundary carbides, which shows that core shroud failure cannot be explained by classical intergranular stress corrosion cracking. Neither martensite nor delta-ferrite films were present on the grain boundaries. However, as a result of exposure to welding fumes, the heat-affected zones of the core shroud welds were significantly contaminated by oxygen and fluorine, which migrate to grain boundaries. Significant oxygen contamination seems to promote fluorine contamination and suppress thermal sensitization. Results of slow-strain-rate tensile tests also indicate that fluorine exacerbates the susceptibility of irradiated steels to intergranular stress corrosion cracking. These observations, combined with previous reports on the strong influence of weld flux, indicate that oxygen and fluorine contamination and fluorine-catalyzed stress corrosion play a major role in cracking of core shroud welds.

  20. Inhibition of mild steel corrosion using Jatropha Curcas leaf extract

    Directory of Open Access Journals (Sweden)

    OLORUNFEMI MICHAEL AJAYI

    2014-05-01

    Full Text Available Jatropha Curcas leaf was investigated as a green inhibitor on the degradation of mild steel in 4 M HCl and 4 M H2SO4 aqueous solutions using gasometric technique. Mild steel coupons of dimension 2 × 1.5 cm were immersed in test solutions of uninhibited acid and also those with extract concentrations of 4 ml, 6 ml, 8 ml and 10 ml at 30 oC, for up to 30 minutes. The results showed that as the concentration of the extract increases, there was reduction in the corrosion rate. As the extract concentration increased from 4 ml to 10 ml at 30 minutes exposure, the volume of hydrogen gas evolved decreased from 19.1 cm3 to 11.2 cm3 in H2SO4 medium, while it reduced to 5 cm3 from 9 cm3 in HCl medium. Also, the metal surface-phytoconstituent interaction mechanism showed that 6 minutes is the best exposure time for the adsorption of the extract in both acidic media. The Jatropha Curcas leaf extract was adsorbed on the mild steel surface to inhibit corrosion, while the experimental data obtained at 30 minutes exposure in both acidic media were well fitted with the Langmuir adsorption isotherm. Hence, Jatropha Curcas leaf extract is a good and safe inhibitor in both acidic solutions.

  1. Prediction of External Corrosion for Steel Cylinders--2007 Report

    Energy Technology Data Exchange (ETDEWEB)

    Schmoyer, Richard L [ORNL

    2008-01-01

    Depleted uranium hexafluoride (DUF{sub 6}) is stored in over 62,000 containment cylinders at the Paducah Gaseous Diffusion Plant (PGDP) in Paducah, Kentucky, and at the Portsmouth Gaseous Diffusion Plant (PORTS) in Portsmouth, Ohio. Over 4,800 of the cylinders at Portsmouth were recently moved there from the East Tennessee Technology Park (ETTP) in Oak Ridge, Tennessee. The cylinders range in age up to 56 years and come in various models, but most are 48-inch diameter 'thin-wall'(312.5 mil) and 'thick-wall' (625 mil) cylinders and 30-inch diameter '30A' (including '30B') cylinders with 1/2-inch (500 mil) walls. Most of the cylinders are carbon steel, and they are subject to corrosion. The United States Department of Energy (DOE) manages the cylinders to maintain them and the DUF{sub 6} they contain. Cylinder management requirements are specified in the System Requirements Document (LMES 1997a), and the activities to fulfill them are specified in the System Engineering Management Plan (LMES 1997b). This report documents activities that address DUF{sub 6} cylinder management requirements involving measuring and forecasting cylinder wall thicknesses. As part of these activities, ultrasonic thickness (UT) measurements are made on samples of cylinders. For each sampled cylinder, multiple measurements are made in an attempt to find, approximately, the minimum wall thickness. Some cylinders have a skirt, which is an extension of the cylinder wall to protect the head (end) and valve. The head/skirt interface crevice is thought to be particularly vulnerable to corrosion, and for some skirted cylinders, in addition to the main body UT measurements, a separate suite of measurements is also made at the head/skirt interface. The main-body and head/skirt minimum thickness data are used to fit models relating minimum thickness to cylinder age, nominal thicknesses, and cylinder functional groups defined in terms of plant site, storage yard

  2. Corrosion Behavior of Surface-treated Ferritic/Martensitic Steel in Liquid Sodium Environment

    Energy Technology Data Exchange (ETDEWEB)

    Lee, JeongHyeon; Lee, Jung Ki; Kim, Ji Hyun [Ulsan National Institute of Science and Technology, Ulsan (Korea, Republic of); Shin, Sang Hun [KAERI, Daejeon (Korea, Republic of)

    2015-10-15

    Their compatibility with sodium is one of issues especially dissolution, chemical reaction, and carbon transfer with impurities, which degraded the mechanical properties. The compatibility of cladding and structural materials with sodium has to be carefully investigated, as sodium could promote corrosion of cladding and structural materials in two ways. One is produced by the dissolution of alloy constituents into the sodium, and the other is produced through a chemical reaction with impurities (especially oxygen and carbon) in the sodium environment. Gr.92 is known as compatible in sodium environment because this steel possesses excellent properties. For instance, Gr.92 has high creep and tensile strength, low thermal expansion coefficient. In the Ultra-long Cycle Fast Reactor (UCFR) which is developed in UNIST, however, cladding is exposed long-term in high temperature liquid sodium environment. So, it is very important to investigate the corrosion-related behavior such as surface corrosion rate, carburization, decarburization and mechanical properties for its operation time. In this study, as-received and surface-treated Gr.92 specimen in the oxygen-saturated liquid sodium were examined at high temperature for 300h. The impedance results reveal the information for the corrosion behavior in liquid sodium. Also, microstructure results reveal the information for the maintenance of coating and role of coating.

  3. Electrochemical Study on Corrosion Behavior of Oil Pipeline Steels in Carbon and Hydrogen Sulfide Solution%石油管线钢在H2S/CO2环境中腐蚀行为的电化学研究

    Institute of Scientific and Technical Information of China (English)

    王丹; 吴明; 陈旭; 谢飞; 李睿; 徐鹏惠

    2011-01-01

    The corrosion behavior of 15# steels in carbon and hydrogen sulfide solution was studied by the polarization curves and EIS. The result shows that the corrosion rate of 15# steel in NaCI solution has accelerated, when joined H2S and CO2 , moreover, from the NaCI solution, NaCI - CO2 solution to the NaCI - CO2 - H2S solution, then to NaCI - H2S solution , the electrochemical reaction process of resistance is getting smaller, the corrosion current density is bigger and the corrosive rate is faster.%采用极化曲线法和交流阻抗法研究了15#钢在H2S/CO2环境下的电化学行为.试验结果表明,H2S和CO2的存在加速了15#钢在NaCl溶液中的腐蚀速率,管线钢在NaCl溶液、NaCl-CO2溶液、NaCl-CO2-H2S溶液以及NaCl-H2S溶液中电化学反应过程所受的阻力愈来愈小,腐蚀电流密度越来越大,腐蚀速率越来越快.

  4. Improvement of barrier properties of a hybrid sol-gel coating by incorporation of synthetic talc-like phyllosilicates for corrosion protection of a carbon steel

    OpenAIRE

    2012-01-01

    International audience; Sol-gel coatings for corrosion protection of metals are a good alternative to toxic chromate treatments. The present work focussed on the incorporation of inorganic fillers in a sol-gel coating to improve the barrier properties of the film. Talc-like phyllosilicates obtained by hydrothermal synthesis at 160°C, 260°C and 350°C, called T160, T260 and T350 respectively, were selected as inorganic fillers. The synthetic materials showed talc lamellar structure but, in cont...

  5. Electrochemical Evaluation of Corrosion Inhibitors to Austenistic Stainless Steel

    Directory of Open Access Journals (Sweden)

    Yosmari Adames Montero

    2014-03-01

    Full Text Available The use of corrosion inhibitors is one of the most universal methods, and diffused for the protection ofmetals, because they reduce substantially the corrosion losses when they are added in smallconcentrations. At the present work it was carried out the electrochemical tests evaluation of twoinhibitors, A and B, to be used in the chemical cleanings for trays of heat interchanger, which aresuffering thickness losses until its perforation. By the chemical composition analysis, it wasdemonstrated that the metal is an austenistic stainless steel and by electrochemical tests of linearpolarization resistance, electrochemical noise and cyclic sweep, were demonstrated the localizedcorrosion. The best efficiency of the inhibitor A was obtained with one and two percent concentration,while the inhibitor B shows values efficiency near 95% with two percent concentration.

  6. Corrosion Resistance of Ceramic Coating on Steel Substrate

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    Fe/Al2O3 ceramic coating was made by spraying and sol-gel. The corrosion resistance between Fe/Al2O3 ceramic coating and steel 45# was studied. By microscope and X-ray diffraction, the binding and the composition of the interface were also analyzed. The results showed that Fe/Al2O3 ceramic coating had dense structure, less porosity and better binding with the substrate which was effective to prevent erosive liquor immersing into the inside of ceramic coating. Some substances that distributed homogeneously in Fe/Al2O3 ceramic coating,such as α-Al2O3, FeAlO3 and Fe3Al, could improve the corrosion resistance of this material.

  7. Characterization of corrosion scale formed on stainless steel delivery pipe for reclaimed water treatment.

    Science.gov (United States)

    Cui, Yong; Liu, Shuming; Smith, Kate; Yu, Kanghua; Hu, Hongying; Jiang, Wei; Li, Yuhong

    2016-01-01

    To reveal corrosion behavior of stainless steel delivery pipe used in reclaimed water treatment, this research focused on the morphological, mineralogical and chemical characteristics of stainless steel corrosion scale and corroded passive film. Corrosion scale and coupon samples were taken from a type 304 pipe delivering reclaimed water to a clear well in service for more than 12 years. Stainless steel corrosion scales and four representative pipe coupons were investigated using mineralogy and material science research methods. The results showed corrosion scale was predominantly composed of goethite, lepidocrocite, hematite, magnetite, ferrous oxide, siderite, chrome green and chromite, the same as that of corroded pipe coupons. Hence, corrosion scale can be identified as podiform chromite deposit. The loss of chromium in passive film is a critical phenomenon when stainless steel passive film is damaged by localized corrosion. This may provide key insights toward improving a better comprehension of the formation of stainless steel corrosion scale and the process of localized corrosion. The localized corrosion behavior of stainless steel is directly connected with reclaimed water quality parameters such as residual chlorine, DO, Cl(-) and SO4(2-). In particular, when a certain amount of residual chlorine in reclaimed water is present as an oxidant, ferric iron is the main chemical state of iron minerals.

  8. Corrosion of High Chromium Ferritic/Martensitic Steels in High Temperature Water. a Literature Review

    Energy Technology Data Exchange (ETDEWEB)

    Fernandez, P.; Lapena, J.; Blazquez, F. [Ciemat, Madrid (Spain)

    2000-07-01

    Available literature concerning corrosion of high-chromium ferritic/martensitic steels in high temperature water has been reviewed. The subjects considered are general corrosion, effect of irradiation on corrosion, stress corrosion cracking (SCC) and irradiation-assisted stress corrosion cracking (IASCC). In addition some investigations about radiation induced segregation (RIS) are shown in order to know the compositional changes at grain boundaries of these alloys and their influence on corrosion properties. The data on general corrosion indicate moderate corrosion rates in high temperature water up to 350 degree centigree. Considerably larger corrosion rates were observed under neutron irradiation. The works concerning to the behaviour of these alloys to stress corrosion cracking seem to conclude that in these materials is necessary to optimize the temper temperature and to carry out the post-weld heat treatments properly in order to avoid stress corrosion cracking. (Author) 40 refs.

  9. Carbon Surface Modification for Enhanced Corrosion Resistance

    Science.gov (United States)

    2008-01-01

    2 R. Rayne,1 and R.A. Bayles1 1Chemistry Division 2SAIC Introduction: Case hardening by carburization has long been recognized to produce wear... carburization technique has been developed for intro- ducing carbon into stainless steel surfaces without formation of carbides.1,2 This surface modification...Michal, F. Ernst, H. Kahn, Y. Cao, F. Oba, N. Agarwal, and A.H. Heuer, “Carbon Supersaturation due to Paraequilibrium Carburization : Stainless

  10. Electrochemical methods for characterisation of thermal spray corrosion resistant stainless steel coatings

    NARCIS (Netherlands)

    Hofman, R.; Vreijling, M.P.W.; Ferrari, G.M.; Wit, J.H.W. de

    1998-01-01

    The use of thermal spray stainless steel coatings for protection of low alloyed steels against different types of corrosion is limited due to high porosity levels and oxide inclusions. In this paper electrochemical methods like corrosion potential monitoring and cyclic voltammetry are reported to mo

  11. Protection of Steel Corrosion in Concrete Members by the Combination of Galvanic Anode and Nitrite Penetration

    OpenAIRE

    Minobu Aoyama; Shinichi Miyazato; Mitsunori Kawamura

    2014-01-01

    Chloride induced-corrosion of steel bars in concrete can make cracks and exfoliation in near-surface regions in reinforced concrete structures. In this paper, we described the basic concept and practice of steel bars corrosion protection method by the combination of galvanic anode (zinc wire) and the penetration of nitrite ions from mortar layers containing a large amount of lithium nitrite.

  12. Corrosion of pipe steel in CO2 containing impurities and possible solutions

    NARCIS (Netherlands)

    Zhang, X.; Zevenbergen, J.F.; Spruijt, M.P.N.; Borys, M.

    2013-01-01

    CO2 flue gases acquired from different sources contain a significant amount of impurities and water, which are corrosive to the pipeline steel. To design the pipelines for large scale of CO2 flue gas transport, the corrosion of pipeline steels has to be investigated in the realistic conditions. In t

  13. Polymeric nano-materials for corrosion control of steel in concrete

    NARCIS (Netherlands)

    Varini, M.; Koleva, D.A.; Denkova, A.G.; Mol, J.M.C.; Terryn, H.; Van Breugel, K.

    2013-01-01

    Polymeric nano-materials utilization in reinforced concrete, aiming to deal with steel corrosion was developed in previous works. Promising results were obtained with PEO–b–PS nano-formations, both in terms of enhanced bulk matrix properties and improved steel corrosion resistance. Recent research h

  14. Inhibiting Effect of Indole and Some of Its Derivatives on Corrosion of C-Steel in HCl

    Institute of Scientific and Technical Information of China (English)

    2000-01-01

    The Inhibiting effect of indole (A), indole acetic acid (B), indole buteric acid (C), and 3-acetyl indole (D), on the corrosion of three carbon steels in 10% HCl was investigated by using galvanostatic polarization method and open circuit potential measurements. It was observed that the inhibiting action of inhibitors increased with increasing inhibitor concentration. The best inhibiting effect obtained at the highest concentration (200×10-6 g/L) of the inhibitors for the three carbon steels. According to polarization and open circuit potential methods the inhibitors have effect on both anodic and cathodic area.

  15. Electrochemical study of corrosion inhibition of stainless steel in phosphoric medium

    Energy Technology Data Exchange (ETDEWEB)

    Hnini, K.; Chtaini, A. [Laboratoire d' Electrochimie et de Bio Corrosion, Faculte des Sciences et Techniques, Beni-Mellal (Morocco); Khouili, M.; Elbouadili, A. [Laboratoire de Chimie Organique et Analytique, Faculte des Sciences et Techniques, Beni-Mellal (Morocco)

    2004-07-01

    The corrosion of metals represents a terrible waste of both natural resources and money, the failure of some stainless steel resulting from pitting corrosion is some times considered a technological problem, consequently, much effort has been expended in attempting to understand and overcome the corrosion therefore, many stainless steel/ environment combinations have been studied. The use of heterocyclic compounds as inhibitors is one of the most practical methods for protection against corrosion in acidic media. In continuation of our work on development of macrocyclic compounds as corrosion inhibitors we report in our study the corrosion inhibiting behaviour of organic compound Methoxy-2-Allyl-4 Phenol (MAP) containing coordinating and conjugation groups, at three forms (natural, polymerized and chemically treated) on the corrosion of stainless steel in phosphoric acid. This study focused on the comparison for corrosion inhibition proprieties of these different applications using potentiodynamic polarization, electrochemical impedance spectroscopy and SEM. The specimen was evaluated to determine change in his corrosion potential and resistance polarization; These MAP products have exhibited corrosion inhibition by maintaining a high resistance polarization (low corrosion rate) in each application. These results reveal that this compound is efficient inhibitor in all forms; the most inhibition efficiency is obtained with polymerized form. To further evaluate the test data, the steel surfaces were analyzed using scanning electron microscopy, SEM observations of surface treated concrete confirmed presence of inhibitor on the steel surfaces. (authors)

  16. Research on Preparation and Corrosion Resistance of Superhydrophobic Surfaces on Carbon Steels%碳钢超疏水表面制备及其耐腐蚀性研究

    Institute of Scientific and Technical Information of China (English)

    李晶; 李红; 于化东; 杜锋

    2016-01-01

    通过喷砂与电刷镀相结合的方法在碳钢表面制备出未经修饰的微纳双尺度复合结构的超疏水表面。利用扫描电子显微镜(SEM)、接触角测量仪、电化学工作站对表面形貌、动静态接触角以及耐腐蚀性进行观测。结果表明:采用该结合方法制备的疏水表面在晶粒簇直径为25~40μm,且分布均匀时,具有优异的超疏水性能;当制备电压在14V时,接触角达到152°,同时在自然时效状态下,试样能够长时间保持表面的疏水特性;结合方法制备的疏水表面与基底抛光表面相比,耐腐蚀性能提高。%Superhydrophobic surfaces on carbon steels were fabricated combining sandblasting and electro-brush plating technology without modification.The surface appearance,dynamic and static contact angles and anti-corrosions were characterized by means of scanning electron microscopy (SEM),contact angle measuring instrument and electrochemical workstation.The results show that the superhydrophobic surfaces prepared by the combination method are obtained when the diameter of grain clusters are in the range of 25~ 40μm and distributed evenly,and it has excellent superdro-phobocity.When the brush plating voltage is as 14V,the contact angle is up to 152°.In addition,the surfaces of sample may keep the hydrophobic property for a long time under the conditions of natural aging.The hydrophobic surfaces prepared by the combination method have better anti-corrosion per-formance compared with polished substrate surfaces.

  17. 46 CFR 59.20-1 - Carbon-steel or alloy-steel castings.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 2 2010-10-01 2010-10-01 false Carbon-steel or alloy-steel castings. 59.20-1 Section 59... BOILERS, PRESSURE VESSELS AND APPURTENANCES Welding Repairs to Castings § 59.20-1 Carbon-steel or alloy-steel castings. Defects in carbon-steel or alloy-steel castings may be repaired by welding. The...

  18. General and Localized Corrosion of Borated Stainless Steels

    Energy Technology Data Exchange (ETDEWEB)

    T.E. Lister; Ronald E. Mizia; A.W. Erickson; T.L. Trowbridge; B. S. Matteson

    2008-03-01

    The Transportation, Aging and Disposal (TAD) canister-based system is being proposed to transport and store spent nuclear fuel at the Monitored Geologic Repository (MGR) located at Yucca Mountain, Nevada. The preliminary design of this system identifies borated stainless steel as the neutron absorber material that will be used to fabricate fuel basket inserts for nuclear criticality control. This paper discusses corrosion test results for verifying the performance of this material manufactured to the requirements of ASTM A887, Grade A, under the expected repository conditions.

  19. Prediction of External Corrosion for Steel Cylinders--2002 Report

    Energy Technology Data Exchange (ETDEWEB)

    Schmoyer, RLS

    2002-07-31

    The United States Department of Energy (DOE) manages the UF{sub 6} Cylinder Project. The project was formed to maintain and safely manage the depleted uranium hexafluoride (UF{sub 6}) stored in approximately 50,000 carbon steel cylinders. The cylinders are located at three DOE sites: the East Tennessee Technology Park (ETTP) site in Oak Ridge, Tennessee; the Paducah Gaseous Diffusion Plant (PGDP) in Paducah, Kentucky, and the Portsmouth Gaseous Diffusion Plant (PORTS) in Portsmouth, Ohio. The System Requirements Document (SRD) (LMES 1997a) delineates the requirements of the project, and the actions needed to fulfill these requirements are specified in the System Engineering Management Plan (SEMP) (LMES 1997b). This report documents activities that in whole or part satisfy specific requirements and actions stated in the UF{sub 6} Cylinder Project SRD and SEMP with respect to forecasting cylinder conditions. The results presented here supercede those presented by Lyon (1995, 1996, 1997, 1998, 2000), and Schmoyer and Lyon (2001). Many of the wall thickness projections made in this report are conservative, because they are based on the assumption that corrosion trends will continue, despite activities such as improved monitoring, relocations to better storage, painting, and other improvements in storage conditions relative to the conditions at the times most of the wall thickness measurements were made. For thin-wall cylinders (design nominal wall thickness 312.5 mils), the critical minimum wall thicknesses criteria used in this report are 0 (breach), 62.5 mils, and 250 mils (1 mil = 0.001 in.). For thick-wall cylinders (design nominal wall thickness 625 mils), the thickness criteria used in this report are 0, 62.5 mils, and 500 mils. The criteria triples are preliminary boundaries identified within the project that indicate (1) loss of material (UF{sub 6}), (2) safe handling and stacking operations, and (3) standards for off-site transport and contents transfer

  20. Effect of Sulfate Reduced Bacterium on Corrosion Behavior of 10CrMoAl Steel

    Institute of Scientific and Technical Information of China (English)

    WANG Hua; LIANG Cheng-hao

    2007-01-01

    The effects of sulfate reduced bacterium (SRB) on the corrosion behavior of 10CrMoAl steel in seawater were studied by chemical immersion, potentiodynamic polarization, electrochemical impedance spectroscopy measurement, and scanning electron microscope techniques. The results show that the content of element sulfur in the corrosion product of 10CrMoAl steel in seawater with SRB is up to 9.23%, which is higher than that of the same in sterile seawater. X-ray diffraction demonstrates that the main corrosion product is FeS. SRB increases the corrosion rate by anodic depolarization of the metabolized sulfide product. SEM observation indicates that the corrosion product is not distributed continuously; in addition, bacilliform sulfate-reduced bacterium accumulates on the local surface of 10CrMoAl steel. Hence, SRB enhances sensitivity to the localized corrosion of 10CrMoAl steel in seawater.

  1. Kinetics of Atmospheric Corrosion of Mild Steel in Marine and Rural Environments

    Institute of Scientific and Technical Information of China (English)

    S. Palraj; M.Selvaraj; K.Maruthan; M.Natesan

    2015-01-01

    In continuation of the extensive studies carried out to update the corrosion map of India, in this study, the degradation of mild steel by air pollutants was studied at 16 different locations from Nagore to Ammanichatram along the east coast of Tamilnadu, India over a period of two years. The weight loss study showed that the mild steel corrosion was more at Nagapattinam site, when compared to Ammanichatram and Maravakadu sites. A linear regression analysis of the experimental data was attempted to predict the mechanism of the corrosion. The composition of the corrosion products formed on the mild steel surfaces was identified by XRD technique. The corrosion rate values obtained are discussed in the light of the weathering parameters, atmospheric pollutants such as salt content & SO2 levels in the atmosphere, corrosion products formed on the mild steel surfaces.

  2. Corrosion of steel reinforced concrete in the tropical coastal atmosphere of Havana City, Cuba

    Directory of Open Access Journals (Sweden)

    Abel Castañeda

    2013-01-01

    Full Text Available The influence of chloride deposition rate on concrete using an atmospheric corrosion approach is rarely studied in the literature. Seven exposure sites were selected in Havana City, Cuba, for exposure of reinforced concrete samples. Two significantly different atmospheric corrosivity levels with respect to corrosion of steel reinforced concrete were observed after two years of exposure depending on atmospheric chloride deposition and w/c ratio of the concrete. Changes in corrosion current are related to changes in chloride penetration and chloride atmospheric deposition. The influence of sulphur compound deposition could also be a parameter to consider in atmospheric corrosion of steel reinforced concrete.

  3. Principles and criteria for the evaluation of the corrosivity of atmospheric environments on steel structures

    Directory of Open Access Journals (Sweden)

    Ioan PEPENAR

    2013-12-01

    Full Text Available The paper presents the environmental impact on steel structures and the corrosivity of atmospheric environments. It defines the principles and criteria for the evaluation of atmospheric-corrosivity classes, according to European standard, which were introduced in the new technical national regulations in the field of corrosion protection of steel structures. It shows the equivalence between the new corrosivity classes and the old aggressivity classes according to Romanian standard, still in force. The examples of typical environments corresponding to the corrosivity classes are also presented.

  4. Corrosion Protection of Stainless Steel by Polyaniline/Polypyrrole Composite Coating

    Directory of Open Access Journals (Sweden)

    A.Subathira

    2010-12-01

    Full Text Available Electrochemical deposition of polyaniline/polypyrrole coatings on stainless steel was carried out by the constant potential technique. The surface properties and corrosion behavior of the coatings were studied by varying the time of deposition and the initial monomer concentration. The corrosion current and corrosion potential were measured by direct current polarization test. The changes in corrosion current and corrosion potential with the deposition timeand the initial monomer concentration were thoroughly investigated. The surface energy of coated stainless steel was calculated by using dynamic contact angle analyzer.

  5. CORROSION AND CHEMICAL WASTE IN SAWBLADES STEEL USED IN WOOD

    Directory of Open Access Journals (Sweden)

    Paulo Fernando Trugilho

    2002-01-01

    Full Text Available The objective this work was to evaluate the chemical waste provoked by the wood on the sheets of steel used in the making of the mountains and cut tools. It was certain the correlationbetween the chemical waste and the extractive soluble in cold water, hot water and in the sequencetoluene and ethanol content. Two types of steel and twenty-seven species different from wood wereused. The corrosive agent, constituted of 50 g of fresh sawdust (moist mixed to 50 ml of distilledwater, it was prepared and placed inside of the plastic box, hermetically closed, on the samples ofsteel, which were totally immersed. The box was placed in a water bath pre-heated to 75°C, that themedium temperature of reaction is considered, that affects the sheet of the sawblade in operation. Thisgroup was operated to 80 rotations per minute (rpm. The time of reaction was of four hours. Afterthat time the corrosive agent was discarded and the samples were washed, dried and weighed. At theend, each sample was processed by a total period of forty hours. The chemical waste was evaluated by the weight difference suffered from beginning at the end of the experiment. For theresults it was observed that the Eucalyptus tradryphloia and the Eucalyptus phaeotricha the speciesthat provoked were, respectively, the largest and smaller chemical waste for the two types of steelappraised. Great variation exists in the chemical waste due to the effect of the species. The corrosionand chemical waste are especially related with the quality of the material solved in ethanol. The 1070steel were more attached than the 6170 steel.

  6. Effect of silty sand with different sizes on corrosion behavior of 3Cr steel in CO2 aqueous environment

    Science.gov (United States)

    Liu, Wei; Lu, Songle; Zhang, Peng; Dou, Juanjuan; Zhao, Qinghe

    2016-08-01

    Corrosion behavior of 3Cr steel in CO2 aqueous environment containing silty sand was investigated by immersion test. The results show that CO2 corrosion rate and morphology of 3Cr steel were obviously affected by the size of silty sand. 5000 mesh silty sand mixed with corrosion products, forming compact Cr-rich corrosion scale and resulting in low corrosion rate and uniform corrosion. 1000 mesh silty sand mixed with corrosion products, forming porous corrosion scale without Cr enrichment and resulting in high corrosion rate and pitting corrosion. 5000 mesh silty sand enhanced Cr enrichment in corrosion scale, leading to low anodic current. However, 1000 mesh silty sand deteriorated Cr enrichment in corrosion scale, leading to high anodic current. Cathodic current was reduced by silty sand, but was not affected by two sizes of silty sand. Cr enrichment in corrosion scale of 3Cr steel was obviously affected by separation effect of silty sand.

  7. Corrosion Inhibition Property of Some 1, 3, 4- Thiadiazolines on Mild Steel in Acidic Medium

    Directory of Open Access Journals (Sweden)

    A. Shamitha Begum

    2010-01-01

    Full Text Available The present work deals with the corrosion behavior of mild steel in acidic medium. The inhibitive effect of substituted 1, 3, 4-Thiadiazol-2-amines on the corrosion of mild steel in 1 M H2SO4 has been studied by weight loss and electrochemical methods. The electrochemical parameters for mild steel in acidic solution with and without inhibitor were calculated. The effect of temperature on the corrosion rate, activation energy and free energy of adsorption were also calculated. The synergistic effect has been studied by weight loss and electrochemical methods. The electrochemical parameters for mild steel in acidic solution were also calculated.

  8. Stress corrosion cracking and hydrogen embrittlement of thick section high strength low alloy steel.

    OpenAIRE

    Needham, William Donald

    1986-01-01

    An experimental study was conducted to evaluate the corrosion performance of weldments of a high strength low alloy(HSLA) steel in a simulated seawater environment. This steel, designated HSLA80, was developed by the United States Navy for use in ship structural applications. Stress corrosion CRACKING(SCC) and hydrogen embrittlement(HEM) were investigated by conducting 42 Wedge-Opening load(WOL) tests as a function of stress intensity and corrosion potential and 33 Slow Strain Rate(SSR) tests...

  9. Investigation of corrosion of welded joints of austenitic and duplex stainless steels

    Science.gov (United States)

    Topolska, S.

    2016-08-01

    Investigation of corrosion resistance of materials is one of the most important tests that allow determining their functional properties. Among these tests the special group consist electrochemical investigations, which let to accelerate the course of the process. These investigations allow rapidly estimating corrosion processes occurring in metal elements under the influence of the analysed environment. In the paper are presented results of investigations of the resistance to pitting corrosion of the steel of next grades: austenitic 316L and duplex 2205. It was also analysed the corrosion resistance of welded joints of these grades of steel. The investigations were conducted in two different corrosion environments: in the neutral one (3.5 % sodium chloride) and in the aggressive one (0.1 M sulphuric acid VI). The obtained results indicate different resistance of analysed grades of steel and their welded joints in relation to the corrosion environment. The austenitic 316L steel characterizes by the higher resistance to the pitting corrosion in the aggressive environment then the duplex 2205 steel. In the paper are presented results of potentiodynamic tests. They showed that all the specimens are less resistant to pitting corrosion in the environment of sulphuric acid (VI) than in the sodium chloride one. The 2205 steel has higher corrosion resistance than the 316L stainless steel in 3.5% NaCl. On the other hand, in 0.1 M H2SO4, the 316L steel has a higher corrosion resistance than the 2205 one. The weld has a similar, very good resistance to pitting corrosion like both steels.

  10. Carbon fuel cells with carbon corrosion suppression

    Science.gov (United States)

    Cooper, John F [Oakland, CA

    2012-04-10

    An electrochemical cell apparatus that can operate as either a fuel cell or a battery includes a cathode compartment, an anode compartment operatively connected to the cathode compartment, and a carbon fuel cell section connected to the anode compartment and the cathode compartment. An effusion plate is operatively positioned adjacent the anode compartment or the cathode compartment. The effusion plate allows passage of carbon dioxide. Carbon dioxide exhaust channels are operatively positioned in the electrochemical cell to direct the carbon dioxide from the electrochemical cell.

  11. A Galvanic Sensor for Monitoring the Corrosion Condition of the Concrete Reinforcing Steel: Relationship Between the Galvanic and the Corrosion Currents

    Directory of Open Access Journals (Sweden)

    Elsa Vaz Pereira