Corrosion of N80 carbon steel in oil field formation water containing CO2 in the absence and presence of acetic acid

International Nuclear Information System (INIS)

Zhu, S.D.; Fu, A.Q.; Miao, J.; Yin, Z.F.; Zhou, G.S.; Wei, J.F.

2011-01-01

Highlights: → Effects of temperature and HAc concentration on N80 carbon steel were investigated. → Temperature increased corrosion rate of N80 and precipitation rate of FeCO 3 . → HAc increased corrosion rate of N80 and enhanced the local corrosion attack (pitting). → FeCO 3 was still the main composition of corrosion products in the presence of HAc. → There was a transition region between CO 2 corrosion control and HAc corrosion control. - Abstract: Corrosion behaviour of N80 carbon steel in formation water containing CO 2 was studied by polarization curve technique, electrochemical impedance spectroscopy, weight loss test, scanning electron microscope, and X-ray diffraction. Effects of temperature and acetic acid concentration on the corrosion behaviour of N80 carbon steel were discussed. The results showed that increasing temperature not only enhanced the dissolution of steel substrate, but also promoted the precipitation of FeCO 3 , the addition of acetic acid enhanced localized corrosion attack on N80 carbon steel. FeCO 3 was the main corrosion product. And there was a transition region between CO 2 corrosion control and HAc corrosion control.

Corrosion aspects of steel radioactive waste containers in cementitious materials

International Nuclear Information System (INIS)

Smart, Nick

2012-01-01

Nick Smart from Serco, UK, gave an overview of the effects of cementitious materials on the corrosion of steel during storage and disposal of various low- and intermediate-level radioactive wastes. Steel containers are often used as an overpack for the containment of radioactive wastes and are routinely stored in an open atmosphere. Since this is an aerobic and typically humid environment, the steel containers can start to corrode whilst in storage. Steel containers often come into contact with cementitious materials (e.g. grout encapsulants, backfill). An extensive account of different steel container designs and of steel corrosion mechanisms was provided. Steel corrosion rates under conditions buffered by cementitious materials have been evaluated experimentally. The main conclusion was that the cementitious environment generally facilitates the passivation of steel materials. Several general and localised corrosion mechanisms need to be considered when evaluating the performance of steel containers in cementitious environments, and environmental thresholds can be defined and used with this aim. In addition, the consequences of the generation of gaseous hydrogen by the corrosion of carbon steel under anoxic conditions must be taken into account. Discussion of the paper included: Is crevice corrosion really significant in cementitious systems? Crevice corrosion is unlikely in the cementitious backfill considered because it will tend to neutralise any acidic conditions in the crevice. What is the role of microbially-induced corrosion (MIC) in cementitious systems? Microbes are likely to be present in a disposal facility but their effect on corrosion is uncertain

Plasticity of low carbon stainless steels

International Nuclear Information System (INIS)

Bulat, S.I.; Fel'dgandler, Eh.G.; Kareva, E.N.

1975-01-01

In the temperature range 800-1200 0 C and with strain rates of from 10 -3 to 3 s -1 , austenitic (000Kh18N12) and austenitic-ferrite (000Kh26N6) very low carbon stainless steels containing 0.02-0.03% C exhibit no higher resilience than corresponding ordinary steels containing 0.10-0.12% C. However, the plasticity of such steels (particularly two-phase steels) at 900-1100 0 C is appreciably inferior owing to the development of intergranular brittle fracture. Pressure treatment preceded by partial cooling of the surface to 850 0 C yields rolled and forged products with acceptable indices but is inconvenient technically. At the Zlatoustovsk and Ashin metallurgical plants successful tests have been performed involving the forging and rolling of such steels heated to 1280-1300 0 C without partial cooling; it was necessary to improve the killing conditions, correct the chemical composition (increasing the proportion of ferrite) and take measures against heat loss. (author)

Cast-iron containers out of low radioactive steel

International Nuclear Information System (INIS)

Deipenau, H.; Seidler, M.

1990-01-01

Low-level radioactive solid waste from the decommissioning of nuclear installations, if transported and disposed of in large containers, may cause less cutting work and therefore less radiation exposure of the work-force. The use of steel waste from decommissioning for manufacturing large transport and/or disposal containers is a promising route for recycling that waste and for saving storage volume and new resources. It has been demonstrated that it is possible to cast transport and disposal containers for radioactive wastes by using carbon steel waste originating from nuclear installations. A prototype has fulfilled all conditions to reach the qualification as a type A package according to the IAEA Regulations for Safe Transport of Radioactive Material as well as the preliminary conditions of the final repository Konrad

Electrochemical corrosion studies on a selected carbon steel for application in nuclear waste disposal containers: Influence of chemical species in brines on corrosion

International Nuclear Information System (INIS)

Farvaque-Bera, A.M.; Smailos, E.

1994-04-01

In previous corrosion studies, carbon steels were identified as promising materials for the manufacture of long-lived high-level waste containers that could act as an engineered barrier in a rock-salt repository. In this paper, the influence of chemical species, potentially present in salt brines, on the electrochemical corrosion behavior of the preselected fine-grained steel TStE 355 was studied. The steel was examined at 90 C in a disposal relevant NaCl-rich brine containing various species (Br - , I - , Cu 2+ , Mn 2+ , S 2- , B(OH )4 - and Fe 3+ ) at concentrations between 10 -5 M/I and 10 -1 M/I. (orig.) [de

Corrosion of carbon steel in contact with bentonite

International Nuclear Information System (INIS)

Dobrev, D.; Vokal, A.; Bruha, P.

2010-01-01

Document available in extended abstract form only. Carbon steel canisters were chosen in a number of disposal concepts as reference material for disposal canisters. The corrosion rates of carbon steels in water solution both in aerobic and anaerobic conditions are well known, but only scarce data are available for corrosion behaviour of carbon steels in contact with bentonite. A special apparatus, which enables to measure corrosion rate of carbon steels under conditions simulating conditions in a repository, namely in contact with bentonite under high pressure and elevated temperatures was therefore prepared to study: - Corrosion rate of carbon steels in direct contact with bentonite in comparison with corrosion rate of carbon steels in synthetic bentonite pore water. - Influence of corrosion products on bentonite. The apparatus is composed of corrosion chamber containing a carbon steel disc in direct contact with compacted bentonite. Synthetic granitic water is above compacted bentonite under high pressure (50 - 100 bar) to simulate hydrostatic pressure in a repository. The experiments can be carried out under various temperatures. Bentonites used for experiments were Na-type of bentonite Volclay KWK 80 - 20 and Ca-Mg Czech bentonite from deposit Rokle. Before adding water into corrosion system the corrosion chamber was purged by nitrogen gas. The saturation of bentonite and corrosion rate were monitored by measuring consumption of water, pressure increase caused by swelling pressure of bentonite and by generation of hydrogen. Corrosion rate was also determined after corrosion experiments from weight loss of samples. The results of experiments show that the corrosion behaviour of carbon steels in contact with bentonite is very different from corrosion of carbon steels in water simulating bentonite pore water solution. The corrosion rates of carbon steel in contact with bentonite reached after 30 days of corrosion the values approaching 40 mm/yr contrary to values

Carbon in condensed hydrocarbon phases, steels and cast irons

Directory of Open Access Journals (Sweden)

GAFAROVA Victoria Alexandrovna

2017-11-01

Full Text Available The article presents a review of studies carried out mainly by the researchers of the Ufa State Petroleum Technological University, which are aimed at detection of new properties of carbon in such condensed media as petroleum and coal pitches, steels and cast irons. Carbon plays an important role in the industry of construction materials being a component of road and roof bitumen and setting the main mechanical properties of steels. It was determined that crystal-like structures appear in classical glass-like substances – pitches which contain several thousands of individual hydrocarbons of various compositions. That significantly extends the concept of crystallinity. In structures of pitches, the control parameter of the staged structuring process is paramagnetism of condensed aromatic hydrocarbons. Fullerenes were detected in steels and cast irons and identified by various methods of spectrometry and microscopy. Fullerene С60, which contains 60 carbon atoms, has diameter of 0,7 nm and is referred to the nanoscale objects, which have a significant influence on the formation of steel and cast iron properties. It was shown that fullerenes appear at all stages of manufacture of cast irons; they are formed during introduction of carbon from the outside, during crystallization of metal in welded joints. Creation of modified fullerene layers in steels makes it possible to improve anticorrosion and tribological properties of structural materials. At the same time, outside diffusion of carbon from the carbon deposits on the metal surface also leads to formation of additional amount of fullerenes. This creates conditions for occurrence of local microdistortions of the structure, which lead to occurrence of cracks. Distribution of fullerenes in iron matrix is difficult to study as the method is labor-intensive, it requires dissolution of the matrix in the hydrofluoric acid and stage fullerene separation with further identification by spectral methods.

Nonmetallic inclusions in carbon steel smelted in plasma furnace

Energy Technology Data Exchange (ETDEWEB)

Shengelaya, I B; Kostyakov, V N; Nodiy, T K; Imerlishvili, V G; Gavisiani, A G [AN Gruzinskoj SSR, Tbilisi. Inst. Metallurgii

1979-01-01

A complex investigation on nonmetallic inclusions in carbon cast iron, smelted in plasma furnace in argon atmosphere and cast partly in the air and partly in argon atmosphere, has been carried out. As compared to open-hearth furnace carbon steel, the test metal was found to contain more oxide inclusions and nitrides; besides, in chromium-containing metal, chromium nitrides form the larger part of nitrides.

Anti-carburizing Coating for Resin Sand Casting of Low Carbon Steel Based on Composite Silicate Powder Containing Zirconium

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Zhan Chunyi

2018-01-01

Full Text Available This paper studied the structure and properties of anticarburizing coating based on composite silicate powder containing zirconium by X-ray diffraction analyzer, thermal expansion tester, digital microscope and other equipment. It is introduced that the application example of the coating in the resin-sand casting of ZG1Cr18Ni9Ti stainless steel impeller. The anti-carburizing effect of the coating on the surface layer of the cast is studied by using direct reading spectrometer and spectrum analyzer. The change of the micro-structure of the coating after casting and cooling is observed by scanning electron microscope. The analysis of anti-carburizing mechanism of the coating is presented. The results indicate that the coating possesses excellent suspension property, brush ability, permeability, levelling property and crackresistance. The coating exhibits high strength and low gas evolution. Most of the coating could be automatically stripped off flakily when the casting was shaken out. The casting possesses excellent surface finish and antimetal penetration effect. The carburizing layer thickness of the stainless steel impeller casting with respect to allowable upper limit of carbon content is about 1mm and maximum carburizing rate is 23.6%. The anticarburizing effect of casting surface is greatly improved than that of zircon powder coating whose maximum carburizing rate is 67.9% and the carburizing layer thickness with respect to allowable upper limit of carbon content is greater than 2mm. The composite silicate powder containing zirconium coating substantially reduces the zircon powder which is expensive and radioactive and mainly dependent on imports. The coating can be used instead of pure zircon powder coating to effectively prevent metal-penetration and carburizing of resin-sand-casting surface of low carbon steel, significantly improve the foundry production environment and reduce the production costs.

Connections: Superplasticity, Damascus Steels, Laminated Steels, and Carbon Dating

Science.gov (United States)

Wadsworth, Jeffrey

2016-12-01

In this paper, a description is given of the connections that evolved from the initial development of a family of superplastic plain carbon steels that came to be known as Ultra-High Carbon Steels (UHCS). It was observed that their very high carbon contents were similar, if not identical, to those of Damascus steels. There followed a series of attempts to rediscover how the famous patterns found on Damascus steels blades were formed. At the same time, in order to improve the toughness at room temperature of the newly-developed UHCS, laminated composites were made of alternating layers of UHCS and mild steel (and subsequently other steels and other metals). This led to a study of ancient laminated composites, the motives for their manufacture, and the plausibility of some of the claims relating to the number of layers in the final blades. One apparently ancient laminated composite, recovered in 1837 from the great pyramid of Giza which was constructed in about 2750 B.C., stimulated a carbon dating study of ancient steels. The modern interest in "Bladesmithing" has connections back to many of these ancient weapons.

intercritical heat treatments effects on low carbon steels quenched

African Journals Online (AJOL)

DR B. A. EZEKOYE

Department of Physics and Astronomy, University of Nigeria, Nsukka. 2. E-mail: benjamin.ezekoye@unn.edu.ng; bezekoye@yahoo.com. ABSTRACT. Six low carbon steels containing carbon in the range 0.13-0.18wt%C were studied after intercritical quenching, intercritical quenching with low temperature tempering, ...

Effects of tempering on internal friction of carbon steels

International Nuclear Information System (INIS)

Hoyos, J.J.; Ghilarducci, A.A.; Salva, H.R.; Chaves, C.A.; Velez, J.M.

2011-01-01

Research highlights: → Time tempering dependent microstructure of two steels is studied by internal friction. → Internal friction indicates the interactions of dislocations with carbon and carbides. → Internal friction detects the first stage of tempering. → Precipitation hardening is detected by the decrease in the background. - Abstract: Two steels containing 0.626 and 0.71 wt.% carbon have been studied to determine the effects of tempering on the microstructure and the internal friction. The steels were annealed at 1093 K, quenched into water and tempered for 60 min at 423 K, 573 K and 723 K. The increase of the tempering time diminishes the martensite tetragonality due to the redistribution of carbon atoms from octahedrical interstitial sites to dislocations. Internal friction spectrum is decomposed into five peaks and an exponential background, which are attributed to the carbide precipitation and the dislocation relaxation process. Simultaneous presence of peaks P1 and P2 indicates the interaction of dislocations with the segregated carbon and carbide precipitate.

Influence of boron on strain hardening behaviour and ductility of low carbon hot rolled steel

International Nuclear Information System (INIS)

Deva, Anjana; Jha, B.K.; Mishra, N.S.

2011-01-01

Highlights: → Unique feature of low strain hardening exponent (n) with high total elongation has been discussed in industrially produced low carbon boron containing steel. → n has been correlated with the micro structural changes occurring during deformation of steel. → This feature of low n and high % elongation has potential for higher cold reducibility. → The work is being reported for the first time on industrially produced low carbon boron containing steel. - Abstract: The beneficial effect of boron on mechanical properties of low carbon Al-killed steel has been reported in recent past. However, the effect of boron on strain hardening exponent (n) and ductility has not been fully understood. This aspect has been discussed in present work. The results of mill trials with reference to n and ductility with boron added steel are compared to those for commercial grade. The lowering of 'n' with increased total elongation in boron bearing steel has been related to the microstructural evolution as a result of boron addition.

Electrochemical corrosion studies on a selected carbon steel for application in nuclear waste disposal containers: Influence of radiolytic products on corrosion in brines

International Nuclear Information System (INIS)

Farvaque-Bera, A.M.; Smailos, E.

1994-07-01

In previous corrosion studies, carbon steels were identified as promising materials for the manufacturing of long-lived high-level waste containers that could act as a radionuclide barrier in a rock-salt repository. In the present work, the influence of some important oxidizing radiolytic products generated in gamma irradiated brines on the electrochemical corrosion behaviour of the preselected fine-grained steel TStE 355 was studied. The steel was examined by potentiodynamic and potentiostatic polarization methods at 90 C in a disposal relevant NaCl-rich brine containing radiolytic products such as H 2 O 2 , ClO - , ClO 3 - and ClO 4 - at concentrations between 10 -4 and 10 -2 M/l. The significance of the radiolytic products to steel corrosion depends on their concentration at the metal-brine interface, which in turn, depends on many factors such as the dose rate, the amount of water present in the disposal area, the escape of gases (e.g. H 2 )

Internal friction in martensitic carbon steels

International Nuclear Information System (INIS)

Hoyos, J.J.; Ghilarducci, A.A.; Salva, H.R.; Chaves, C.A.; Velez, J.M.

2009-01-01

This paper proposes relationships between the internal friction and the microstructure of two steels containing 0.626 and 0.71 wt.% carbon. The steels were annealed at 1093 K for 5 min, quenched into water and tempered for 10 min at 423, 573 and 723 K. Internal friction was measured by using a forced vibration pendulum, in a temperature range from 100 to 450 K. The internal friction spectrum is decomposed into four peaks: P1 at 215 K, P2 at 235 K, P3 at 260 K and P4 at 380 K for 3 Hz. Peak P1 is attributed to the interactions between dislocations and carbon atoms. Peak P2 is related to the interaction between dislocations and carbide. Peak P3 is related to the generations of kink - pairs along edge dislocations. Peak P4 is attributed to epsilon carbide precipitation.

Variation of transition temperatures from upper to lower bainites in plain carbon steels

International Nuclear Information System (INIS)

Oka, M.; Okamoto, H.

1995-01-01

Experimental results and explanations for the transition temperature from upper to lower bainites in carbon steels containing from 0.20 to 1.80 wt%C were presented metallographically and kinematically. The experimental results are summarized as follows: (1) Lower bainite is not formed in steels with less than 0.35 wt%C and no transition from upper to lower bainite occurs. (2) The transition temperature of steels containing from 0.54 to 1.10 %C indicates a constant temperature of 350 C and does not depend on the carbon content. It is important to note that a transition temperature of 350 C corresponds to the Ms temperature of a 0.55%C steel being the boundary of the martensite morphology between a lath and a plate. (3) Transition temperatures of steels with more than 1.10%C decrease along the a line below about 65 C from T 0 -composition line. The bainitic transformation is essentially a kind of the martensitic one and its nucleation site is considered to be a carbon depleted zone in austenite by the thermal fluctuation of carbon atom at an isothermal holding temperature. The supercooling of about 65 C below the T 0 -composition line at the carbon range more than 1.10 wt%C is attributed to the non-chemical free energy for the displacive growth of lower bainite. (orig.)

On high temperature strength of carbon steels

International Nuclear Information System (INIS)

Ichinose, Hiroyuki; Tamura, Manabu; Kanero, Takahiro; Ihara, Yoshihito

1977-01-01

In the steels for high temperature use, the oxidation resistance is regarded as important, but carbon steels show enough oxidation resistance to be used continuously at the temperature up to 500 deg. C if the strength is left out of consideration, and up to 450 deg. C even when the strength is taken into account. Moreover, the production is easy, the workability and weldability are good, and the price is cheap in carbon steels as compared with alloy steels. In the boilers for large thermal power stations, 0.15-0.30% C steels are used for reheater tubes, main feed water tubes, steam headers, wall water tubes, economizer tubes, bypass pipings and others, and they account for 70% of all steel materials used for the boilers of 350 MW class and 30% in 1000 MW class. The JIS standard for the carbon steels for high temperature use and the related standards in foreign countries are shown. The high temperature strength of carbon steels changes according to the trace elements, melting and heat treatment as well as the main compositions of C, Si and Mn. Al and N affect the high temperature strength largely. The characteristics of carbon steels after the heating for hours, the factors controlling the microstructure and high temperature strength, and the measures to improve the high temperature strength of carbon steels are explained. (Kako, I.)

Ultrahigh Ductility, High-Carbon Martensitic Steel

Science.gov (United States)

Qin, Shengwei; Liu, Yu; Hao, Qingguo; Zuo, Xunwei; Rong, Yonghua; Chen, Nailu

2016-10-01

Based on the proposed design idea of the anti-transformation-induced plasticity effect, both the additions of the Nb element and pretreatment of the normalization process as a novel quenching-partitioning-tempering (Q-P-T) were designed for Fe-0.63C-1.52Mn-1.49Si-0.62Cr-0.036Nb hot-rolled steel. This high-carbon Q-P-T martensitic steel exhibits a tensile strength of 1890 MPa and elongation of 29 pct accompanied by the excellent product of tensile and elongation of 55 GPa pct. The origin of ultrahigh ductility for high-carbon Q-P-T martensitic steel is revealed from two aspects: one is the softening of martensitic matrix due to both the depletion of carbon in the matensitic matrix during the Q-P-T process by partitioning of carbon from supersaturated martensite to retained austenite and the reduction of the dislocation density in a martensitic matrix by dislocation absorption by retained austenite effect during deformation, which significantly enhances the deformation ability of martensitic matrix; another is the high mechanical stability of considerable carbon-enriched retained austenite, which effectively reduces the formation of brittle twin-type martensite. This work verifies the correctness of the design idea of the anti-TRIP effect and makes the third-generation advanced high-strength steels extend to the field of high-carbon steels from low- and medium-carbon steels.

Investigation of the pitting corrosion of low carbon steel containers

International Nuclear Information System (INIS)

Mughabghab, S.F.; Sullivan, T.M.

1988-01-01

The present study was undertaken because the prediction of the degradation rate of low carbon steel contains over long time frames is one of the crucial elements in the development of a source term model for low-level shallow land burial. The principal data base considered is that of the NBS corrosion measurements of ferrous materials buried in the ground for periods of up to 18 years. In this investigation, the maximum penetration in mils, hm, due to pitting corrosion was found to conform closely to the relation h m = kt n where it is the exposure time of the sample in years, κ is the pitting parameter in mil/(years) n , and n > O is a parameter related to the aeration property of the soil. The central objective of the present investigation is the determination of the dependence of the pitting parameters κ and n on the soil properties. The result of a detailed linear correlation analysis of κ on one hand, the pH value and the resistivity of the soil on the other hand revealed that κ is principally influenced by the pH value of the soil. The resistivity of the soil is found to play a minor role

Rust Layer Formed on Low Carbon Weathering Steels with Different Mn, Ni Contents in Environment Containing Chloride Ions

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Gui-qin FU

2016-11-01

Full Text Available The rusting evolution of low carbon weathering steels with different Mn, Ni contents under a simulated environment containing chloride ions has been investigated to clarify the correlation between Mn, Ni and the rust formed on steels. The results show that Mn contents have little impact on corrosion kinetics of experimental steels. Content increase of Ni both enhances the anti-corrosion performance of steel substrate and the rust. Increasing Ni content is beneficial to forming compact rust. Semi-quantitative XRD phase analysis shows that the quantity ratio of α/γ*（α-FeOOH/(γ-FeOOH+Fe3O4 decreases as Mn content increases but it increases as Ni content increases. Ni enhances rust layer stability but Mn content exceeding 1.06 wt.% is disadvantageous for rust layer stability. The content increase of Mn does not significantly alter the parameters of the polarization curve. However, as Ni contents increases, Ecorr has shifted to the positive along with decreased icorr values indicating smaller corrosion rate especially as Ni content increases from 0.42 wt.% to 1.50 wt.%.DOI: http://dx.doi.org/10.5755/j01.ms.22.4.12844

Nitrogen-containing steels and thermomechanical treatment

International Nuclear Information System (INIS)

Kaputkina, L.; Prokoshkina, V.G.; Svyazhin, G.

2004-01-01

The strengthening of nitrogen-containing corrosion-resistant steels resulting from alloying and thermomechanical treatment have been investigated using X-ray diffraction analysis, light microscopy, hardness measurements and tensile testing. Combined data have been obtained for nitrogen interaction with alloying elements , peculiarities of deformed structure and short-range of nitrogen-containing steels of various structural classes. The higher nitrogen and total alloying element contents, the higher deformation strengthening. Prospects of use the steels with not high nitrogen content and methods of their thermomechanical strengthening are shown. High temperature thermomechanical treatment (HTMT) is very effective for obtaining high and thermally stable constructional strength of nitrogen-containing steels of all classes. The HTMT is most effective if used in a combination with dispersion hardening for aging steels or in the case of mechanically unstable austenitic steels. (author)

Corrosion behaviour of dissimilar welds between martensitic stainless steel and carbon steel from secondary circuit of candu npp

International Nuclear Information System (INIS)

Popa, L.; Fulger, M.; Tunaru, M.; Velciu, L.; Lazar, M.

2015-01-01

Corrosion damages of welds occur in spite of the fact that the proper base metal and filler metal have been correctly selected, industry codes and standards have been followed and welds have been realized with full weld penetration and have proper shape and contour. It is not unusual to find that, although the base metal or alloy is resistant to corrosion in a particular environment, the welded counterpart is not resistant. In secondary circuit of a Nuclear Power Station there are some components which have dissimilar welds. Our experiments were performed in chloride environmental on two types of samples: non-welded (420 martensitic steel and 52.2k carbon steel) and dissimilar welds (dissimilar metal welds: joints beetween 420 martensitic steel and 52.2k carbon steel). To evaluate corrosion susceptibility of dissimilar welds was used electrochemical method (potentiodynamic method) and metallography microscopy (microstructural analysis). The present paper follows the localized corrosion behaviour of dissimilar welds between austenitic stainless steel and carbon steel in solutions containing chloride ions. We have been evaluated the corrosion rates of samples (welded and non-welded) by electrochemically. (authors)

Modelling hydrogen permeation in a hydrogen effusion probe for monitoring corrosion of carbon steels

International Nuclear Information System (INIS)

Santiwiparat, P.; Rirksomboon, T.; Steward, F.R.; Lister, D.H.; Cook, W.G.

2015-01-01

Hydrogen accumulation inside carbon steel and stainless steel devices shaped like cylindrical cups attached to a pipe containing hydrogen gas was modelled with MATLAB software. Hydrogen transfer around the bottom of the cups (edge effect) and diffusion through the cup walls (material effect) were accounted for. The variation of hydrogen pressure with time was similar for both materials, but the hydrogen plateau pressures in stainless steel cups were significantly higher than those in carbon steel cups. The geometry of the cup also affected the plateau pressure inside the cup. (author)

Novel sintered ceramic materials incorporated with EAF carbon steel slag

Science.gov (United States)

Karayannis, V.; Ntampegliotis, K.; Lamprakopoulos, S.; Papapolymerou, G.; Spiliotis, X.

2017-01-01

In the present research, novel sintered clay-based ceramic materials containing electric arc furnace carbon steel slag (EAFC) as a useful admixture were developed and characterized. The environmentally safe management of steel industry waste by-products and their valorization as secondary resources into value-added materials towards circular economy have attracted much attention in the last years. EAF Carbon steel slag in particular, is generated during the manufacture of carbon steel. It is a solid residue mainly composed of rich-in- Fe, Ca and Si compounds. The experimental results show that the beneficial incorporation of lower percentages of EAFC up to 6%wt. into ceramics sintered at 950 °C is attained without significant variations in sintering behavior and physico-mechanical properties. Further heating up to 1100 °C strongly enhances the densification of the ceramic microstructures, thus reducing the porosity and strengthening their mechanical performance. On the other side, in terms of thermal insulation behavior as well as energy consumption savings and production cost alleviation, the optimum sintering temperature appears to be 950 °C.

Preparation and characterization of 304 stainless steel/Q235 carbon steel composite material

Directory of Open Access Journals (Sweden)

Wenning Shen

Full Text Available The composite material of 304 stainless steel reinforced Q235 carbon steel has been prepared by modified hot-rolling process. The resulted material was characterized by scanning electron microscope, three-electrode method, fault current impact method, electrochemical potentiodynamic polarization curve measurement and electrochemical impedance spectroscopy. The results showed that metallurgical bond between the stainless steel layer and carbon steel substrate has been formed. The composite material exhibited good electrical conductivity and thermal stability. The average grounding resistance of the composite material was about 13/20 of dip galvanized steel. There has no surface crack and bubbling formed after fault current impact. The composite material led to a significant decrease in the corrosion current density in soil solution, compared with that of hot dip galvanized steel and bare carbon steel. On the basis polarization curve and EIS analyses, it can be concluded that the composite material showed improved anti-corrosion property than hot-dip galvanized steel. Keywords: Stainless steel, Carbon steel, Anti-corrosion, Conductivity, Electrochemical, EIS

Understanding dual precipitation strengthening in ultra-high strength low carbon steel containing nano-sized copper precipitates and carbides

Science.gov (United States)

Phaniraj, M. P.; Shin, Young-Min; Jung, Woo-Sang; Kim, Man-Ho; Choi, In-Suk

2017-07-01

Low carbon ferritic steel alloyed with Ti, Mo and Cu was hot rolled and interrupt cooled to produce nano-sized precipitates of copper and (Ti,Mo)C carbides. The steel had a tensile strength of 840 MPa, an increase in yield strength of 380 MPa over that of the plain carbon steel and reasonable ductility. Transmission electron microscopy and small angle neutron scattering were used to characterize size and volume fraction of the precipitates in the steels designed to form only copper precipitates and only (Ti,Mo)C carbides. The individual and combined precipitation strengthening contributions was calculated using the size and volume fraction of precipitates and compared with the measured values.

Development of improved SGV480 steel plate for containment vessel in PWR plants

Energy Technology Data Exchange (ETDEWEB)

Murakami, Norioki [Advanced Nuclear Equipment Research Inst., Tokyo (Japan); Morikage, Yasushi; Okayama, Yutaka; Higashikubo, Tomohiro

2001-01-01

When a nuclear containment vessel made of steel plate at PWR plants in Japan is produced, SGV480 steel plate made by annealing method according to JIS G3118 is usually used in main. And, when thickness of welding portion of the vessel is larger than 38 mm, as heat treatment after welding is regulated to carry out according to the ministerial ordinance, it is difficult in actual to carry out the heat treatment of the actual welded portions. In a leading plant, approval of welding using a special method without heat treatment less than 47.25 mm of SGV480 carbon steel plate for JIS G3118 middle and ordinary pressure vessel was carried out to supply it for actual use. And, it is required for protection of welding fracture to carry out pre-heat treatment before welding. Because of increasing plate thickness requiring for lower temperature and more seismic resistance in construction condition, in order to produce a containment vessel without heat treatment after welding, more toughness is required for using material and welded portion. Therefore, a new SGV480 steel plate was developed by using TMCP method of modern steel manufacturing technology, to establish lower carbon equivalence and finer texture with upgrading of both toughness and weldability, without heat treatment after welding and pre-heat treatment before welding, at the Shin-Nippon Steel Co, Ltd. and Kawasaki Steel, Co. Ltd., respectively. (G.K.)

Mechanical properties and fatigue strength of high manganese non-magnetic steel/carbon steel welded joints

International Nuclear Information System (INIS)

Nakaji, Eiji; Ikeda, Soichi; Kim, You-Chul; Nakatsuji, Yoshihiro; Horikawa, Kosuke.

1997-01-01

The dissimilar materials welded joints of high manganese non-magnetic steel/carbon steel (hereafter referred to as DMW joints), in which weld defects such as hot crack or blowhole are not found, were the good quality. Tensile strength of DMW joints was 10% higher than that of the base metal of carbon steel. In the bend tests, the DMW joints showed the good ductility without crack. Charpy absorbed energy at 0(degC) of the DMW joints was over 120(J) in the bond where it seems to be the lowest. Large hardening or softening was not detected in the heat affected zone. Fatigue strength of the DMW joints is almost the same with that of the welded joints of carbon steel/carbon steel. As the fatigue strength of the DMW joints exceeds the fatigue design standard curve of JSSC for carbon steel welded joints, the DMW joints can be treated the same as the welded joints of carbon steel/carbon steel of which strength is lower than that of high manganese non-magnetic steel, from the viewpoint of the fatigue design. (author)

Effect of Boron and Titanium Addition on the Hot Ductility of Low-Carbon Nb-Containing Steel

Science.gov (United States)

Liu, Wei-Jian; Li, Jing; Shi, Cheng-Bin; Huo, Xiang-Dong

2015-12-01

The effect of boron and titanium addition on the hot ductility of Nb-containing steel was investigated using hot tensile tests. The fracture surface and the quenched longitudinal microstructure were examined by optical microscopy (OM), scanning electron microscopy (SEM) and transmission electron microscopy (TEM). The results showed that both steel samples had the similar change from 1,100°C to 700°C. The hot ductility of Nb-containing steel with boron and titanium addition was higher than the steel without boron and titanium in the temperature range of 900-750°C. Because the formation of intergranular ferrite was inhibited by solute boron segregating on the grain boundary, the formation of TiN changed the distribution of Nb- and boron-containing precipitates and improved the amount of intragranular ferrite.

Damascus steels: history, processing, properties and carbon dating

International Nuclear Information System (INIS)

Wadsworth, J.

2007-01-01

In the mid-1970s, a class of steels containing high levels of carbon (∼ 1-2 wt% C) was developed for superplastic characteristics - that is, the ability to plastically deform to an extraordinary degree in tension at intermediate temperatures. Because these steels also had excellent room temperature properties, they were developed for their commercial potential. In the late 1970s, we became aware of the striking compositional similarities between these modern steels and the ancient steels of Damascus. This observation led us to revisit the history and metallurgy of Damascus steels and related steels. The legends and origins of Damascus steel date back to the time of Alexander the Great (323 BC) and the medieval Crusades (11th and 12th century AD), and this material has also been the subject of scrutiny by famous scientist in Europe, including Michael Faraday. Modern attempts to reproduce the legendary surface patterns which famously characterized Damascus steels are described. The extend to which the characteristics of Damascus steels are unusual is discussed. Finally, a program on radiocarbon dating was initiated to directly determine the age of about 50 ancient steels, including a Damascus knife, and the results are summarized. (author)

Steel containment buckling

International Nuclear Information System (INIS)

Butler, T.A.; Baker, W.E.

1986-01-01

Two aspects of buckling of a free-standing nuclear steel containment building were investigated in a combined experimental and analytical program. In the first part of the study, the response of a scale model of a containment building to dynamic base excitation is investigated. A simple harmonic signal was used for preliminary studies followed by experiments with scaled earthquake signals as the excitation source. The experiments and accompanying analyses indicate that the scale model response to earthquake-type excitations is very complex and that current analytical methods may require a dynamic capacity reduction factor to be incorporated. The second part of the study quantified the effects of framing at large penetrations on the static buckling capacity of scale model containments. Results show little effect from the framing for the scale models constructed from the polycarbonate, Lexan. However, additional studies with a model constructed of the prototypic steel material are suggested

Adhesion of composite carbon/hydroxyapatite coatings on AISI 316L medical steel

Directory of Open Access Journals (Sweden)

J. Gawroński

2009-07-01

Full Text Available In this paper are contains the results of studies concerning the problems associated with increased of hydroxyapatite (HAp adhesion, manufactured by using Pulse Laser Deposition (PLD method, to the austenitic steel (AISI 316L through the coating of carbon interlayer on it. Carbon coating was deposited by Radio Frequency Plasma Assisted Chemical Vapour Deposition (RF PACVD method.Test results unequivocally showed that the intermediate carbon layer in a determined manner increase the adhesion of hydroxyapatite to the metallic substrate. Obtained results give rise to deal with issues of manufacturing composite bilayer – carbon film/HAp – on ready implants, casted from austenitic cast steel by lost-wax process method as well as in gypsum forms.

Corrosion behaviour of carbon steel in the Tournemire clay

International Nuclear Information System (INIS)

Foct, F.; Dridi, W.; Cabrera, J.; Savoye, S.

2004-01-01

Carbon steels are possible materials for the fabrication of nuclear waste containers for long term geological disposal in argillaceous environments. Experimental studies of the corrosion behaviour of such materials has been conducted in various conditions. Concerning the numerous laboratory experiments, these conditions (water and clay mixture or compacted clay) mainly concern the bentonite clay that would be used for the engineered barrier. On the opposite, only few in-situ experiments has been conducted directly in the local clay of the repository site (such as Boom clay, etc.). In order to better estimate the corrosion behaviour of carbon steels in natural clay site conditions, an experimental study has been conducted jointly by EDF and IRSN in the argillaceous French site of Tournemire. In this study, A42 carbon steel specimens have been exposed in 3 different zones of the Tournemire clay formation. The first type of environmental conditions concerns a zone where the clay has not been affected by the excavation (EDZ) of the main tunnel neither by the main fracture zone of the clay formation. The second and third ones are located in the EDZ of the tunnel. In the second zone, an additional aerated water flows from the tunnel, whereas it does not in the third place. Some carbon steel specimens have been extracted after several years of exposure to these conditions. The average corrosion rate has been measured by the weight loss technique and the pitting corrosion depth has been evaluated under an optical microscope. Corrosion products have also been characterised by scanning electron microscopy and X-ray diffraction technique. Results are then discussed regarding the surrounding environmental conditions. Calculations of the oxygen transport from the tunnel through the clay and of the clay re-saturation can explain, in a first approach, the corrosion behaviour of the carbon steel in the different tested zones. (authors)

A STUDY OF CORROSION AND STRESS CORROSION CRACKING OF CARBON STEEL NUCLEAR WASTE STORAGE TANKS

International Nuclear Information System (INIS)

BOOMER, K.D.

2007-01-01

The Hanford reservation Tank Farms in Washington State has 177 underground storage tanks that contain approximately 50 million gallons of liquid legacy radioactive waste from cold war plutonium production. These tanks will continue to store waste until it is treated and disposed. These nuclear wastes were converted to highly alkaline pH wastes to protect the carbon steel storage tanks from corrosion. However, the carbon steel is still susceptible to localized corrosion and stress corrosion cracking. The waste chemistry varies from tank to tank, and contains various combinations of hydroxide, nitrate, nitrite, chloride, carbonate, aluminate and other species. The effect of each of these species and any synergistic effects on localized corrosion and stress corrosion cracking of carbon steel have been investigated with electrochemical polarization, slow strain rate, and crack growth rate testing. The effect of solution chemistry, pH, temperature and applied potential are all considered and their role in the corrosion behavior will be discussed

Microbial-Influenced Corrosion of Corten Steel Compared with Carbon Steel and Stainless Steel in Oily Wastewater by Pseudomonas aeruginosa

Science.gov (United States)

Mansouri, Hamidreza; Alavi, Seyed Abolhasan; Fotovat, Meysam

2015-07-01

The microbial corrosion behavior of three important steels (carbon steel, stainless steel, and Corten steel) was investigated in semi petroleum medium. This work was done in modified nutrient broth (2 g nutrient broth in 1 L oily wastewater) in the presence of Pseudomonas aeruginosa and mixed culture (as a biotic media) and an abiotic medium for 2 weeks. The behavior of corrosion was analyzed by spectrophotometric and electrochemical methods and at the end was confirmed by scanning electron microscopy. The results show that the degree of corrosion of Corten steel in mixed culture, unlike carbon steel and stainless steel, is less than P. aeruginosa inoculated medium because some bacteria affect Corten steel less than other steels. According to the experiments, carbon steel had less resistance than Corten steel and stainless steel. Furthermore, biofilm inhibits separated particles of those steels to spread to the medium; in other words, particles get trapped between biofilm and steel.

Cubic martensite in high carbon steel

Science.gov (United States)

Chen, Yulin; Xiao, Wenlong; Jiao, Kun; Ping, Dehai; Xu, Huibin; Zhao, Xinqing; Wang, Yunzhi

2018-05-01

A distinguished structural characteristic of martensite in Fe-C steels is its tetragonality originating from carbon atoms occupying only one set of the three available octahedral interstitial sites in the body-centered-cubic (bcc) Fe lattice. Such a body-centered-tetragonal (bct) structure is believed to be thermodynamically stable because of elastic interactions between the interstitial carbon atoms. For such phase stability, however, there has been a lack of direct experimental evidence despite extensive studies of phase transformations in steels over one century. In this Rapid Communication, we report that the martensite formed in a high carbon Fe-8Ni-1.26C (wt%) steel at room temperature induced by applied stress/strain has actually a bcc rather than a bct crystal structure. This finding not only challenges the existing theories on the stability of bcc vs bct martensite in high carbon steels, but also provides insights into the mechanism for martensitic transformation in ferrous alloys.

Can Thermally Sprayed Aluminum (TSA) Mitigate Corrosion of Carbon Steel in Carbon Capture and Storage (CCS) Environments?

Science.gov (United States)

Paul, S.; Syrek-Gerstenkorn, B.

2017-01-01

Transport of CO2 for carbon capture and storage (CCS) uses low-cost carbon steel pipelines owing to their negligible corrosion rates in dry CO2. However, in the presence of liquid water, CO2 forms corrosive carbonic acid. In order to mitigate wet CO2 corrosion, use of expensive corrosion-resistant alloys is recommended; however, the increased cost makes such selection economically unfeasible; hence, new corrosion mitigation methods are sought. One such method is the use of thermally sprayed aluminum (TSA), which has been used to mitigate corrosion of carbon steel in seawater, but there are concerns regarding its suitability in CO2-containing solutions. A 30-day test was carried out during which carbon steel specimens arc-sprayed with aluminum were immersed in deionized water at ambient temperature bubbled with 0.1 MPa CO2. The acidity (pH) and potential were continuously monitored, and the amount of dissolved Al3+ ions was measured after completion of the test. Some dissolution of TSA occurred in the test solution leading to nominal loss in coating thickness. Potential measurements revealed that polarity reversal occurs during the initial stages of exposure which could lead to preferential dissolution of carbon steel in the case of coating damage. Thus, one needs to be careful while using TSA in CCS environments.

The Influence of Calcium Carbonate Composition and Activated Carbon in Pack Carburizing Low Carbon Steel Process in The Review of Hardness and Micro Structure

Science.gov (United States)

Hafni; Hadi, Syafrul; Edison

2017-12-01

Carburizing is a way of hardening the surface by heating the metal (steel) above the critical temperature in an environment containing carbon. Steel at a temperature of the critical temperature of affinity to carbon. Carbon is absorbed into the metal form a solid solution of carbon-iron and the outer layer has high carbon content. When the composition of the activator and the activated charcoal is right, it will perfect the carbon atoms to diffuse into the test material to low carbon steels. Thick layer of carbon Depending on the time and temperature are used. Pack carburizing process in this study, using 1 kg of solid carbon derived from coconut shell charcoal with a variation of 20%, 10% and 5% calcium carbonate activator, burner temperature of 950 0C, holding time 4 hours. The test material is low carbon steel has 9 pieces. Each composition has three specimens. Furnace used in this study is a pack carburizing furnace which has a designed burner box with a volume of 1000 x 600 x 400 (mm3) of coal-fired. Equipped with a circulation of oxygen from the blower 2 inches and has a wall of refractory bricks. From the variation of composition CaCO3, microstructure formed on the specimen with 20% CaCO3, better diffusion of carbon into the carbon steel, it is seen by the form marten site structure after quenching, and this indicates that there has been an increase of or adding carbon to in the specimen. This led to the formation of marten site specimen into hard surfaces, where the average value of hardness at one point side (side edge) 31.7 HRC

Quantitative Analysis on Carbide Precipitation in V-Ti Microalloyed TRIP Steel Containing Aluminum

Directory of Open Access Journals (Sweden)

Fu Shiyu

2016-01-01

Full Text Available Introducing fine precipitates is an important way to enhance the properties of transformation-induced plasticity (TRIP steels. In present work, two V-Ti microalloyed TRIP steels containing aluminum with different content were compared. The average size, size distribution and numbers of vanadium-titanium carbides in samples cold rolled, quenched after being held at 800°C and quenched after intercritical annealing at 800°C and being held at bainitic isothermal transformation temperature of 400°C were investigated by using the technique of carbon extraction replica, twin jet chemical polishing thinning and transmission electron microscopy. The carbides were identified to be (Ti,VC precipitates in steel A and VC in steel B respectively, precipitated mainly from ferrites grains. The average equivalent radius was 3~6nm. Comparison of the experimental results in A and B steel revealed low carbon diffusion rate caused by aluminum inhibited the coarsening of vanadium-titanium carbides. The experimental results also showed that VC carbides dissolution occurred during the intercritical annealing at 800°C.

Ultra low carbon bainitic (ULCB) steels after quenching and tempering

International Nuclear Information System (INIS)

Lis, A.K.; Lis, J.; Kolan, C.; Jeziorski, L.

1998-01-01

The mechanical and Charpy V impact strength properties of new advanced ultra low carbon bainitic (ULBC) steels after water quenching and tempering (WQT) have been investigated. Their chemical compositions are given. The nine continuous cooling transformation diagrams (CCT) of the new ULCB steel grades have been established. The CCT diagrams for ULCB N i steels containing 9% Ni - grade 10N9 and 5% Ni - grade HN5MVNb are given. The comparison between CCT diagrams of 3.5%Ni + 1.5%Cu containing steels grade HSLA 100 and HN3MCu is shown. The effect of the increase in carbon and titanium contents in the chemical composition of ULCB M n steels 04G3Ti, 06G3Ti and 09G3Ti on the kinetics of phase transformations during continuous cooling is presented by the shifting CCT diagrams. The Charpy V impact strength and brittle fracture occurence curves are shown. The effect of tempering temperature on tensile properties of WQT HN3MCu steel is shown and Charpy V impact strength curves after different tempering conditions are shown. The optimum tempering temperatures region of HN3MCu steel for high Charpy V impact toughness at law temperatures - 80 o C(193 K) and -120 o C(153 K) is estimated. The effect of tempering temperature on mechanical properties of HN5MVNb steel is given. The low temperature impact Charpy V toughness of HN5MVNb steel is shown. The optimum range of tempering temperature during 1 hour for high toughness of WQT HN5MVNb steel is given. HN3MCu and HN5MVNb steels after WQT have high yield strength YS≥690 MPa and high Charpy V impact toughness KV≥80 J at -100 o C (173K) and KCV≥50 J/cm 2 at - 120 o C (153K) so they may be used for cryogenic applications

Interphase and intergranular stress generation in carbon steels

International Nuclear Information System (INIS)

Oliver, E.C.; Daymond, M.R.; Withers, P.J.

2004-01-01

Neutron diffraction spectra have been acquired during tensile straining of high and low carbon steels, in order to compare the evolution of internal stress in ferritic steel with and without a reinforcing phase. In low carbon steel, the generation of intergranular stresses predominates, while in high carbon steel similar intergranular stresses among ferrite grain families are superposed upon a large redistribution of stress between phases. Comparison is made to calculations using elastoplastic self-consistent and finite element methods

Numerical predictions of dry oxidation of iron and low-carbon steel at moderately elevated temperatures

International Nuclear Information System (INIS)

Henshall, G.A.

1996-11-01

Wrought and cast low-carbon steel are candidate materials for the thick (e.g. 10 cm) outer barrier of nuclear waste packages being considered for use in the potential geological repository at Yucca Mountain. Dry oxidation is possible at the moderately elevated temperatures expected at the container surface (323-533 K or 50-260 C). Numerical predictions of dry oxidation damage were made based on experimental data for iron and low-carbon steel and parabolic oxidation theory. The Forward Euler method was implemented to integrate the parabolic rate law for arbitrary, complex temperature histories. Assuming growth of a defect-free, adherent oxide, the surface penetration of a low-carbon steel barrier following 5000 years of exposure to a severe, but repository-relevant, temperature history is predicted to be only about 0.127 mm, less than 0.13% of the expected container thickness of 10 cm. Allowing the oxide to spall upon reaching a critical thickness increases the predicted metal penetration values, but degradation is still computed to be negligible. Thus, dry oxidation is not expected to significantly degrade the performance of thick, corrosion allowance barriers constructed of low-carbon steel

Passivation condition of carbon steel in bentonite/sand mixture

International Nuclear Information System (INIS)

Taniguchi, Naoki; Kawakami, Susumu

2002-03-01

It is essential to understand the corrosion type of carbon steel under the repository conditions for the lifetime assessment of carbon steel overpack used for geological isolation of high-level radioactive waste. According to the previous study, carbon steel is hard to passivate in buffer material assuming a chemical condition range of groundwater in Japan. However, concrete support will be constructed around the overpack in the case of repository in the soft rock system and groundwater having a higher pH may infiltrate to buffer material. There is a possibility that the corrosion type of carbon steel will be influenced by the rise of the pH in groundwater. In this study, anodic polarization experiments were performed to understand the passivation condition of carbon steel in buffer material saturated with water contacted with concrete. An ordinary concrete an a low-alkalinity concrete were used in the experiment. The results of the experiments showed that the carbon steel can passivate under the condition that water having pH > 13 infiltrate to the buffer material assuming present property of buffer material. If the low-alkalinity concrete is selected as the support material, passivation can not occur on carbon steel overpack. The effect of the factors of buffer material such as dry density and mixing ratio of sand on the passivation of carbon steel was also studied. The results of the study showed that the present property of buffer material is enough to prevent passivation of carbon steel. (author)

Preparation and characterization of 304 stainless steel/Q235 carbon steel composite material

Science.gov (United States)

Shen, Wenning; Feng, Lajun; Feng, Hui; Cao, Ying; Liu, Lei; Cao, Mo; Ge, Yanfeng

The composite material of 304 stainless steel reinforced Q235 carbon steel has been prepared by modified hot-rolling process. The resulted material was characterized by scanning electron microscope, three-electrode method, fault current impact method, electrochemical potentiodynamic polarization curve measurement and electrochemical impedance spectroscopy. The results showed that metallurgical bond between the stainless steel layer and carbon steel substrate has been formed. The composite material exhibited good electrical conductivity and thermal stability. The average grounding resistance of the composite material was about 13/20 of dip galvanized steel. There has no surface crack and bubbling formed after fault current impact. The composite material led to a significant decrease in the corrosion current density in soil solution, compared with that of hot dip galvanized steel and bare carbon steel. On the basis polarization curve and EIS analyses, it can be concluded that the composite material showed improved anti-corrosion property than hot-dip galvanized steel.

Microbially induced corrosion of carbon steel in deep groundwater environment

Directory of Open Access Journals (Sweden)

Pauliina eRajala

2015-07-01

Full Text Available The metallic low and intermediate level radioactive waste generally consists of carbon steel and stainless steels. The corrosion rate of carbon steel in deep groundwater is typically low, unless the water is very acidic or microbial activity in the environment is high. Therefore, the assessment of microbially induced corrosion of carbon steel in deep bedrock environment has become important for evaluating the safety of disposal of radioactive waste. Here we studied the corrosion inducing ability of indigenous microbial community from a deep bedrock aquifer. Carbon steel coupons were exposed to anoxic groundwater from repository site 100 m depth (Olkiluoto, Finland for periods of three and eight months. The experiments were conducted at both in situ temperature and room temperature to investigate the response of microbial population to elevated temperature. Our results demonstrate that microorganisms from the deep bedrock aquifer benefit from carbon steel introduced to the nutrient poor anoxic deep groundwater environment. In the groundwater incubated with carbon steel the planktonic microbial community was more diverse and 100-fold more abundant compared to the environment without carbon steel. The betaproteobacteria were the most dominant bacterial class in all samples where carbon steel was present, whereas in groundwater incubated without carbon steel the microbial community had clearly less diversity. Microorganisms induced pitting corrosion and were found to cluster inside the corrosion pits. Temperature had an effect on the species composition of microbial community and also affected the corrosion deposits layer formed on the surface of carbon steel.

Corrosion of carbon steel welds

International Nuclear Information System (INIS)

Daniel, B.

1988-09-01

This report assesses the factors which cause preferential attack to occur in carbon steel fusion welds. It was concluded that the main factors were: the inclusion content of the weld metal, the potential of the weld metal being less noble than that of the parent, and the presence of low-temperature transformation products in the heat-affected zone of the weld. These factors should be minimized or eliminated as appropriate so that the corrosion allowances determined for carbon steel waste drums is also adequate for the welds. An experimental/theoretical approach is recommended to evaluate the relative corrosion resistance of welds prepared from BS 4360 grade 43A steel to that of the parent material. (author)

The kinetics of pitting corrosion of carbon steel

International Nuclear Information System (INIS)

Marsh, G.P.; Taylor, K.J.; Sooi, Z.

1988-02-01

The development of an improved statistical method for analysing pit growth data to take account of the difference in area of laboratory specimens and full sized high level nuclear waste containers is described. Statistical analysis of data from pit growth experiments with large area (460 cm 2 ) plates of BS 4360 steel have indicated that the depth distributions correlate most closely with a limited distribution function. This correlation implies that previous statistical analyses to estimate the maximum pit depths in full size containers, which were made using unlimited distribution functions, will be pessimistic. An evaluation of the maximum feasible pitting period based on estimating the period during which the oxygen diffusion flux is sufficient to stabilise a passive film on carbon steel containers has indicated that this is of the order of 125 years rather than the full 1000 year container life. The estimate is sensitive to the value of the leakage current assumed to flow through the passive film, and therefore work is planned to measure this accurately in relevant granitic environments. (author)

Effect of Mo Content on Microstructure and Property of Low-Carbon Bainitic Steels

Directory of Open Access Journals (Sweden)

Haijiang Hu

2016-07-01

Full Text Available In this work, three low-carbon bainitic steels, with different Mo contents, were designed to investigate the effects of Mo addition on microstructure and mechanical properties. Two-step cooling, i.e., initial accelerated cooling and subsequent slow cooling, was used to obtain the desired bainite microstructure. The results show that the product of strength and elongation first increases and then shows no significant change with increasing Mo. Compared with Mo-free steel, bainite in the Mo-containing steel tends to have a lath-like morphology due to a decrease in the bainitic transformation temperature. More martensite transformation occurs with the increasing Mo, resulting in greater hardness of the steel. Both the strength and elongation of the steel can be enhanced by Mo addition; however, the elongation may decrease with a further increase in Mo. From a practical viewpoint, the content of Mo could be ~0.14 wt. % for the composition design of low-carbon bainitic steels in the present work. To be noted, an optimal scheme may need to consider other situations such as the role of sheet thickness, toughness behavior and so on, which could require changes in the chemistry. Nevertheless, these results provide a reference for the composition design and processing method of low-carbon bainitic steels.

Steel containment buckling

International Nuclear Information System (INIS)

Bennett, J.G.; Fly, G.W.; Baker, W.E.

1984-01-01

The Steel Containment Buckling program is in its fourth phase of work directed at the evaluation of the effects of the structural failure mode of steel containments when the membrane stresses are compressive. The structural failure mode for this state of stress is instability or buckling. The program to date has investigated: (1) the effect on overall buckling capacity of the ASME area replacement method for reinforcing around circular penetrations; (2) a set of benchmark experiments on ring-stiffened shells having reinforced and framed penetrations; (3) large and small scale experiments on knuckle region buckling from internal pressure and post-buckling behavior to failure for vessel heads having torispherical geometries; and (4) buckling under time-dependent loadings (dynamic buckling). The first two investigations are complete, the knuckle buckling experimental efforts are complete with data analysis and reporting in progress, and the dynamic buckling experimental and analytical work is in progress

Corrosion of stainless and carbon steels in molten mixtures of industrial nitrates

Energy Technology Data Exchange (ETDEWEB)

Goods, S.H.; Bradshaw, R.W. [Sandia National Labs., Livermore, CA (United States); Prairie, M.R.; Chavez, J.M. [Sandia National Labs., Albuquerque, NM (United States)

1994-03-01

Corrosion behavior of two stainless steels and carbon steel in mixtures of NaNO{sub 3} and KNO{sub 3} was evaluated to determine if impurities found in commodity grades of alkali nitrates aggravate corrosivity as applicable to an advanced solar thermal energy system. Corrosion tests were conducted for 7000 hours with Types 304 and 316 stainless steels at 570C and A36 carbon steel at 316C in seven mixtures of NaNO{sub 3} and KNO{sub 3} containing variations in impurity concentrations. Corrosion tests were also conducted in a ternary mixture of NaNO{sub 3}, KNO{sub 3}, and Ca(NO{sub 3}){sub 2}. Corrosion rates were determined by descaled weight losses while oxidation products were examined by scanning electron microscopy, electron microprobe analysis, and X-ray diffraction. The nitrate mixtures were periodically analyzed for changes in impurity concentrations and for soluble corrosion products.

Experimental and numerical simulation of carbon manganese steel ...

African Journals Online (AJOL)

Experimental and numerical simulation of carbon manganese steel for cyclic plastic behaviour. J Shit, S Dhar, S Acharyya. Abstract. The paper deals with finite element modeling of saturated low cycle fatigue and the cyclic hardening phenomena of the materials Sa333 grade 6 carbon steel and SS316 stainless steel.

The difference in thermal and mechanical stabilities of austenite between carbon- and nitrogen-added metastable austenitic stainless steels

International Nuclear Information System (INIS)

Masumura, Takuro; Nakada, Nobuo; Tsuchiyama, Toshihiro; Takaki, Setsuo; Koyano, Tamotsu; Adachi, Kazuhiko

2015-01-01

In order to evaluate the effects of carbon and nitrogen addition on the stability of austenite, athermal and deformation-induced α′-martensitic transformation behaviors were investigated using type 304-metastable austenitic stainless steels containing 0.1 mass% carbon or nitrogen. The difference in the development of the deformation microstructure in particular is discussed in terms of the stacking-fault energy (SFE). Since carbon-added steel has a lower SFE than that of nitrogen-added steel, deformation twins and ε-martensite were preferentially formed in the carbon-added steel, whereas a dislocation cell structure developed in the nitrogen-added steel. Crystallographic analysis using the electron backscatter diffraction method revealed that the difference in the deformation microstructure has a significant influence on the growth behavior of deformation-induced α′-martensite, that is, the interface of the deformation twins and ε-martensite suppresses the growth of α′-martensite, whereas dislocation cell boundaries are not effective. As a result, the mechanical stability of carbon-added steel is slightly higher than that of nitrogen-added steel, although the thermal stabilization effect of carbon is much lower than that of nitrogen

Corrosion of carbon steel in neutral water

International Nuclear Information System (INIS)

Kawai, Noboru; Iwahori, Toru; Kurosawa, Tatsuo

1983-01-01

The initial corrosion behavior of materials used in the construction of heat exchanger and piping system of BWR nuclear power plants and thermal power plants have been examined in neutral water at 30, 50, 100, 160, 200, and 285 deg C with two concentrations of dissolved oxygen in the water. In air-saturated water, the corrosion rate of carbon steel was so higher than those in deaerated conditions and the maximum corrosion rate was observed at 200 deg C. The corrosion rate in deaerated water gradually increased with increasing the water temperature. Low alloy steel (2.25 Cr, 1Mo) exhibited good corrosion resistance compared with the corrosion of carbon steel under similar testing conditions. Oxide films grown on carbon steel in deaerated water at 50, 100, 160, 200, and 285 deg C for 48 and 240 hrs were attacked by dissolved oxygen in room temperature water respectively. However the oxide films formed higher than about 160 deg C showed more protective. The electrochemical behavior of carbon steel with oxide films was also similar to the effect of temperature on the stability of oxide films. (author)

Super-Hydrophobic Green Corrosion Inhibitor On Carbon Steel

Science.gov (United States)

Hassan, H.; Ismail, A.; Ahmad, S.; Soon, C. F.

2017-06-01

There are many examples of organic coatings used for corrosion protection. In particular, hydrophobic and super-hydrophobic coatings are shown to give good protection because of their enhanced ability to slow down transport of water and ions through the coating. The purpose of this research is to develop water repellent coating to avoid direct contact between metal and environment corrosive and mitigate corrosion attack at pipeline system. This water repellent characteristic on super-hydrophobic coating was coated by electrodeposition method. Wettability of carbon steel with super-hydrophobic coating (cerium chloride and myristic acid) and oxidized surface was investigated through contact angle and inhibitor performance test. The inhibitor performance was studied in 25% tannin acid corrosion test at 30°C and 3.5% sodium chloride (NaCl). The water contact angle test was determined by placing a 4-μL water droplet of distilled water. It shows that the wettability of contact angle super-hydrophobic with an angle of 151.60° at zero minute can be classified as super-hydrophobic characteristic. By added tannin acid as inhibitor the corrosion protection on carbon steel becomes more consistent. This reveals that the ability of the coating to withstand with the corrosion attack in the seawater at different period of immersions. The results elucidate that the weight loss increased as the time of exposure increased. However, the corrosion rates for uncoated carbon steel is high compared to coated carbon steel. As a conclusion, from both samples it can be seen that the coated carbon steel has less corrosion rated compared to uncoated carbon steel and addition of inhibitor to the seawater provides more protection to resist corrosion attack on carbon steel.

Tantalum-containing Z-phase in 12%Cr martensitic steels

DEFF Research Database (Denmark)

Danielsen, Hilmar Kjartansson; Hald, John

2009-01-01

Z-phases in tantalum-containing 12%Cr steels have been investigated. In 12%Cr steel without any Nb or V, the formation of CrTaN Z-phases was observed. In 12%Cr steel which also contained V, the Ta entered Z-phase as a minor element, Cr(V,Ta)N. The crystal structure of Cr(V,Ta)N seems to be identi......Z-phases in tantalum-containing 12%Cr steels have been investigated. In 12%Cr steel without any Nb or V, the formation of CrTaN Z-phases was observed. In 12%Cr steel which also contained V, the Ta entered Z-phase as a minor element, Cr(V,Ta)N. The crystal structure of Cr(V,Ta)N seems...

Corrosion behavior of carbon steel in wet Na-bentonite medium

International Nuclear Information System (INIS)

Yeon, Jae-Won; Ha, Young-Kyoung; Choi, In-Kyu; Chun, Kwan-Sik

1996-01-01

Corrosion behaviors of carbon steel in wet Na-bentonite medium were studied. Corrosion rate of carbon steel in wet bentonite was measured to be 20 μm/yr at 25 deg C using the AC impedance technique. This value is agreed with that obtained by weight loss at 40 deg C for 1 year. The effect of bicarbonate ion on the corrosion of carbon steel in wet bentonite was also evaluated. The carbon steels in wet bentonite having 0.001, 0.01, and 0.1 M concentration of bicarbonate ion gave corrosion rates of 20, 8, and 0.2 μm/yr, respectively. Corrosion potentials of specimens were also measured and compared with the AC impedance results. Both results indicated that bicarbonate ion could effectively reduce the corrosion rate of carbon steels in bentonite due to the formation of protective layer on the carbon steel. (author)

Bainitic transformation during the two-step quenching and partitioning process in a medium carbon steel containing silicon

Energy Technology Data Exchange (ETDEWEB)

Li, H.Y.; Lu, X.W. [School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai 200240 (China); Wu, X.C.; Min, Y.A. [School of Materials Science and Engineering, Shanghai University, Shanghai 200240 (China); Jin, X.J., E-mail: jin@sjtu.edu.cn [School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai 200240 (China)

2010-09-15

Research highlights: In this paper, SEM and TEM were used to characterize microstructure of Q and P steels with different partitioning time at 300 deg. C. The interesting phenomena were discovered and discussed: 1.Lower bainite (bainitic ferrite plus {epsilon}-carbide) rather than carbide-free bainite was observed during partitioning process. 2.The mechanical properties of Q and P steels can be tailored and adjusted through balance volume fraction of retained austenite and lower bainite during partitioning process. 3.The final amount of austenite was influenced by the transformation kinetics of lower bainite during partitioning process. According to the analysis, it can be concluded that associated with carbon partitioning from martensite to austenite, lower bainite transformation inevitably occurred. More importantly, lower bainite transformation seriously affected the mechanical properties of Q and P steels and final amount of austenite. - Abstract: A study of 40SiMnNiCr steel subjected to a two-step quenching and partitioning process (Q and P) is presented. The result suggests that strength variation of Q and P steels during the two-step Q and P process was a cumulative effect of increase of retained austenite fraction, decrease of carbon supersaturation of virgin martensite, and particularly much of lower bainite formation. A trade-off between high strength and good ductility of two-step Q and P steels can be tailored and adjusted by controlling lower bainite fraction. The final amount of austenite was influenced by the transformation kinetics of lower bainite during the partitioning process.

Bainitic transformation during the two-step quenching and partitioning process in a medium carbon steel containing silicon

International Nuclear Information System (INIS)

Li, H.Y.; Lu, X.W.; Wu, X.C.; Min, Y.A.; Jin, X.J.

2010-01-01

Research highlights: In this paper, SEM and TEM were used to characterize microstructure of Q and P steels with different partitioning time at 300 deg. C. The interesting phenomena were discovered and discussed: 1.Lower bainite (bainitic ferrite plus ε-carbide) rather than carbide-free bainite was observed during partitioning process. 2.The mechanical properties of Q and P steels can be tailored and adjusted through balance volume fraction of retained austenite and lower bainite during partitioning process. 3.The final amount of austenite was influenced by the transformation kinetics of lower bainite during partitioning process. According to the analysis, it can be concluded that associated with carbon partitioning from martensite to austenite, lower bainite transformation inevitably occurred. More importantly, lower bainite transformation seriously affected the mechanical properties of Q and P steels and final amount of austenite. - Abstract: A study of 40SiMnNiCr steel subjected to a two-step quenching and partitioning process (Q and P) is presented. The result suggests that strength variation of Q and P steels during the two-step Q and P process was a cumulative effect of increase of retained austenite fraction, decrease of carbon supersaturation of virgin martensite, and particularly much of lower bainite formation. A trade-off between high strength and good ductility of two-step Q and P steels can be tailored and adjusted by controlling lower bainite fraction. The final amount of austenite was influenced by the transformation kinetics of lower bainite during the partitioning process.

Influence of Heat Treatments on the Corrosion Resistance of Medium -Carbon Steel using Sulfuric Spring Water

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Ikhlas Basheer

2015-02-01

Full Text Available The corrosion is one of the important problems that may be occur to the parts of machinery and equipment after manufactured and when used as a result of exposure to corrosive media. Plain-carbon steel is considered as one of the most common minerals used in industrial applications. Some of heat treatments can have direct effect on the corrosion rate of steel by building up galvanic corrosion cells between its microscopic phases. Therefore, to adopt one of kinds of the plain-carbon steel and the most commonly used in industry to be study subject, that is medium carbon steel and took samples of this steel has been treated thermally in three methods which the normalising, annealing, and hardening .The corrosive media used in the research is Sulfuric Spring, it contains many chemical compounds to show its influence on the corrosion of steel. The weight loss method is used to determine corrosion rate and to compare between the results obtained, show that the greatest corrosion resistance of the annealed steel and the corrosion resistance of the hardened steel is the lowest while the corrosion  resistance of the normalised steel is in-between them.         Calcium carbonate was formed on the metal surface which acts as an isolating layer which decrease corrosion rate with time

The hot working characteristics of a boron bearing and a conventional low carbon steel

International Nuclear Information System (INIS)

Stumpf, Waldo; Banks, Kevin

2006-01-01

Constitutive hot working constants were determined for an 11 ppm boron low carbon strip steel and compared from 875 to 1140 deg. C and strain rates of 0.001-2.5 s -1 to a high nitrogen low carbon strip steel. The boron steel showed a different hot working behaviour than the conventional steel with the steady state flow stress about 50-60% higher, the peak strain more than 50% higher and the eventual ferrite grain size about 40% smaller, if compared at the same temperature compensated strain rates or Z values. This difference persisted where the soaking temperature before compression was varied between 1140 and 1250 deg. C, proving that undissolved AlN in the boron-bearing steel was not responsible. With systematically varied linear cooling rates after hot working, the final ferrite grain size in the boron steel is finer and is independent of the two Z values applied during hot working. Retarded softening by dynamic recrystallisation during hot working in the boron containing steel is probably caused by boron solute drag of moving grain boundaries

An assessment of the risk of embrittlement of a steel container by hydrogen picked up on the ocean bed

International Nuclear Information System (INIS)

Hardie, D.

1985-09-01

A realistic assessment of the likelihood of embrittlement of a plain carbon steel container for nuclear waste has been made by estimating the hydrogen levels that might be expected to develop in the steel as a consequence of the slow corrosion of the container and the possible effect that such a hydrogen concentration would have on its mechanical behaviour. By consideration of various possible models for the generation of hydrogen and its subsequent uptake into the steel or dissemination in the environment, it is concluded that the most pessimistic assessment of the concentration of hydrogen that could build up in the container walls during 1000 years burial would not significantly affect the resistance to failure of even relatively high strength steels. (author)

Electrochemical Corrosion Behavior of Carbon Steel and Hot Dip Galvanized Steel in Simulated Concrete Solution with Different pH Values

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Wanchen XIE

2017-08-01

Full Text Available Hot dip galvanizing technology is now widely used as a method of protection for steel rebars. The corrosion behaviors of Q235 carbon steel and hot galvanized steel in a Ca(OH2 solution with a pH from 10 to 13 was investigated by electrode potential and polarization curves testing. The results indicated that carbon steel and hot galvanized steel were all passivated in a strong alkaline solution. The electrode potential of hot dip galvanized steel was lower than that of carbon steel; thus, hot dip galvanized steel can provide very good anodic protection for carbon steel. However, when the pH value reached 12.5, a polarity reversal occurred under the condition of a certain potential. Hot dip galvanized coating became a cathode, and the corrosion of carbon steel accelerated. The electrochemical behaviors and passivation abilities of hot dip galvanized steel and carbon steel were affected by pH. The higher the pH value was, the more easily they were passivated.DOI: http://dx.doi.org/10.5755/j01.ms.23.3.16675

Analysis of corrosion products of carbon steel in wet bentonite

International Nuclear Information System (INIS)

Osada, Kazuo; Nagano, Tetsushi; Nakayama, Shinichi; Muraoka, Susumu

1992-02-01

As a part of evaluation of the long-term durability for the overpack containers for high-level radioactive waste, we have conducted corrosion tests for carbon steel in wet bentonite, a candidate buffer material. The corrosion rates were evaluated by weight difference of carbon steel and corrosion products were analyzed by Fourier transform infrared spectroscopy (FT-IR) and colorimetry. At 40degC, the corrosion rate of carbon steel in wet bentonite was smaller than that in pure water. At 95degC, however, the corrosion rate in wet bentonite was much higher than that in pure water. This high corrosion rate in wet bentonite at 95degC was considered to result from evaporation of moisture in bentonite in contact with the metal. This evaporation led to dryness and then to shrinkage of the bentonite, which generated ununiform contact of the metal with bentonite. Probably, this ununiform contact promoted the local corrosion. The locally corroded parts of specimen in wet bentonite at 95degC were analyzed by Fourier transform infrared microspectroscopy (micro-FT-IR), and lepidocrocite γ-FeO(OH) was found as well as goethite α-FeO(OH). In wet bentonite at 95degC, hematite α-Fe 2 O 3 was identified by means of colorimetry. (author)

Characterization of D2 tool steel friction surfaced coatings over low carbon steel

International Nuclear Information System (INIS)

Sekharbabu, R.; Rafi, H. Khalid; Rao, K. Prasad

2013-01-01

Highlights: • Solid state coating by friction surfacing method. • D2 tool steel is coated over relatively softer low carbon steel. • Defect free interface between tool steel coating and low carbon steel substrate. • D2 coatings exhibited higher hardness and good wear resistance. • Highly refined martensitic microstructure in the coating. - Abstract: In this work D2 tool steel coating is produced over a low carbon steel substrate using friction surfacing process. The process parameters are optimized to get a defect free coating. Microstructural characterization is carried out using optical microscopy, scanning electron microscopy and X-ray diffraction. Infrared thermography is used to measure the thermal profile during friction surfacing of D2 steel. Wear performance of the coating is studied using Pin-on-Disk wear tests. A lower rotational speed of the consumable rod and higher translational speed of the substrate is found to result in thinner coatings. Friction surfaced D2 steel coating showed fine-grained martensitic microstructure compared to the as-received consumable rod which showed predominantly ferrite microstructure. Refinement of carbides in the coating is observed due to the stirring action of the process. The infrared thermography studies showed the peak temperature attained by the D2 coating to be about 1200 °C. The combined effect of martensitic microstructure and refined carbides resulted in higher hardness and wear resistance of the coating

Mass attenuation coefficients, effective atomic and electron numbers of stainless steel and carbon steels with different energies

International Nuclear Information System (INIS)

Mohd Fakarudin Abdul Rahman; Mohd Iqbal Saripan; Nor Paiza Mohamad Hasan; Ismail Mustapha

2011-01-01

The total mass attenuation coefficients (μ/ ρ) of stainless steel (SS316L) and carbon steel (A516) that are widely used as petrochemical plant components, such as distillation column, heat exchanger, boiler and storage tank were measured at 662, 1073 and 1332 keV of photon energies. Measurements of radiation intensity for various thicknesses of steel were made by using transmission method. The γ-ray intensity were counted by using a Gamma spectrometer that contains a Hyper-pure Germanium (HPGe) detector connected with Multi Channel Analyzer (MCA). The effective numbers of atomic (Z eff ) and electron (N eff ) obtained experimentally were compared by those obtained through theoretical calculation. Both experimental and calculated values of Z eff and N eff were in good agreement. (author)

Microstructure Evolution and Chemical Analysis on Carbon Steels and Fe-Cr-Mo Alloys after FAC Simulation Tests

International Nuclear Information System (INIS)

Kim, Seunghyun; Kim, Taeho; Lee, Yun Ju; Kim, Ji Hyun

2017-01-01

Flow-accelerated corrosion (FAC) is an environment assisted degradation of structural materials, which usually occurs in pipelines of power plants. There have been many studies to investigate the fundamental mechanism and corresponding countermeasures against FAC, and recently the carbon steels have been replaced by ASTM A 335 P22, which contains approximately 2.2 wt.% of Cr and 1 wt.% of Mo. By enhancing passivity of P22 by Cr, it is reported that FAC rate has been greatly reduced. However, while corrosion behavior of Fe-based alloys is relatively well known, their behavior under high-temperature flowing water is not well investigated. In other words, effects of Cr and its corrosion and oxidation behavior is not clearly revealed. Furthermore, it is known that Mo enhances the pitting corrosion resistance of alloys however its mechanism is not clearly investigated. Recently, replacement of Mo in alloy contents has been widely studied because of the cost of Mo. Carbon steels undergo severe environmental-assisted degradation behavior so called FAC, and as its countermeasure the carbon steel has been replaced by P22 which contains Cr and Mo. It is generally known that Cr and Mo enhances passivity of Fe-based alloys however their corrosion and oxidation behavior has not been fully investigated especially in high-temperature flowing water environments. In this study, we employed HRTEM and synchrotron XAS techniques in order to investigate detailed microstructure evolution and chemical bonding of the commercialized carbon steel and the Fe-Cr-Mo alloys. From the analysis, it is found that while carbon steels exhibit porous oxide P22 exhibit oxide structures with thin Cr-rich oxide and spinel. Therefore, carbon steel undergoes severe FAC compared to P22 however effects of Cr and Mo and their behavior in high-temperature flowing water will be investigated.

Synergistic Inhibition of Carbon Steel Corrosion by Inhibitor-Blends in Chloride-Containing Simulated Cooling Water

Energy Technology Data Exchange (ETDEWEB)

Shaban, Abdul; Felhosi, Ilona [Hungarian Academy of Sciences, Budapest (Hungary); Vastag, Gyongyi [University of Novi Sad, Novi Sad (Serbia)

2017-06-15

The objective of this work was to develop efficient synergistic inhibitor combinations comprising sodium nitrite (NaNO{sub 2}) and an inhibitor-blend code named (SN-50), keeping in view of their application in industrial cooling water systems. The electrochemical characteristics of the carbon steel working electrode in simulated cooling water (SCW), without and with the addition of different combinations of the inhibitors, were investigated using electrochemical impedance spectroscopy (EIS), open circuit potential (OCP). The electrode surface changes were followed by visual characterization methods. It was demonstrated in this study that all the combinations of the inhibitors exhibited synergistic benefit and higher inhibition efficiencies than did either of the individual inhibitors. The addition of SN-50 inhibitor to the SCW shifted the OCP to more anodic values and increased the polarization resistance (R{sub p}) values of carbon steel at all applied concentrations. The higher the applied sodium nitrite concentration (in the protection concentration range), the higher the obtained R{sub p} values and the inhibition efficiency improved by increasing the inhibitor concentration.

Trial manufacturing of titanium-carbon steel composite overpack

International Nuclear Information System (INIS)

Honma, Nobuyuki; Chiba, Takahiko; Tanai, Kenji

1999-11-01

This paper reports the results of design analysis and trial manufacturing of full-scale titanium-carbon steel composite overpacks. The overpack is one of the key components of the engineered barrier system, hence, it is necessary to confirm the applicability of current technique in their manufacture. The required thickness was calculated according to mechanical resistance analysis, based on models used in current nuclear facilities. The Adequacy of the calculated dimensions was confirmed by finite-element methods. To investigate the necessity of a radiation shielding function of the overpack, the irradiation from vitrified waste has been calculated. As a result, it was shown that shielding on handling and transport equipment is a more reasonable and practical approach than to increase thickness of overpack to attain a self-shielding capability. After the above investigation, trial manufacturing of full-scale model of titanium-carbon steel composite overpack has been carried out. For corrosion-resistant material, ASTM Grade-2 titanium was selected. The titanium layer was bonded individually to a cylindrical shell and fiat cover plates (top and bottom) made of carbon steel. For the cylindrical shell portion, a cylindrically formed titanium layer was fitted to the inner carbon steel vessel by shrinkage. For the flat cover plates (top and bottom), titanium plate material was coated by explosive bonding. Electron beam welding and gas metal arc welding were combined to weld of the cover plates to the body. No significant failure was evident from inspections of the fabrication process, and the applicability of current technology for manufacturing titanium-carbon steel composite overpack was confirmed. Future research and development items regarding titanium-carbon steel composite overpacks are also discussed. (author)

Electrochemical formation of carbonated corrosion products on carbon steel in deaerated solutions

International Nuclear Information System (INIS)

Refait, Ph.; Bourdoiseau, J.A.; Jeannin, M.; Nguyen, D.D.

2012-01-01

Highlights: ► Green rust is electro-generated at low NaHCO 3 concentration (0.003 mol dm −3 ). ► Chukanovite and carbonated green rust are obtained in NaHCO 3 + Na 2 SO 4 deaerated electrolytes. ► The mechanisms of formation of carbonated corrosion products of carbon steel are specified. - Abstract: To investigate the nature and properties of carbonated rust layers, carbon steel electrodes were polarised anodically at a potential ∼100–200 mV higher than the open circuit potential in NaHCO 3 solutions (0.003, 0.1 and 1 mol dm −3 ) continuously deaerated by an argon flow. X-ray diffraction and μ-Raman spectroscopy were used to identify the electro-generated compounds. GR(CO 3 2− ) (=Fe II 4 Fe III 2 (OH) 12 CO 3 ·4H 2 O) is observed at 0.003 and 0.1 mol dm −3 NaHCO 3 whereas FeCO 3 is obtained at the largest concentration (1 mol dm −3 ). GR(CO 3 2− ) is accompanied by magnetite Fe 3 O 4 at the lowest NaHCO 3 concentration. The current density decreases to negligible values in each case, indicating that a passive film also forms independently of the nature of the carbonated compound. Experiments were performed similarly in solutions of NaHCO 3 and Na 2 SO 4 . Chukanovite Fe 2 (OH) 2 CO 3 could be obtained in solutions containing 0.03 mol dm −3 of each salt. In contrast with the results obtained in the solutions free of sulphate, the current density remains important during the formation of the rust layer

Study on corrosion of carbon steel in DEA aqueous solutions

Science.gov (United States)

Yang, Jun Han; Xie, Jia Lin; Zhang, Li

2018-02-01

Corrosion of carbon steel in the CO2 capture process using diethanolamine (DEA) aqueous solutions was investigated. The effects of the mass concentrations of DEA, solution temperature and CO2 loading on the corrosion rate of carbon steel were demonstrated. The experimental results provided comprehensive information on the appropriate concentration range of DEA aqueous solutions under which low corrosion of carbon steel can be achieved.

ICP-AES determination of trace elements in carbon steel

International Nuclear Information System (INIS)

Sengupta, Arijit; Rajeswari, B.; Kadam, R.M.; Babu, Y.; Godbole, S.V.

2010-01-01

Full text: Carbon steel, a combination of the elements iron and carbon, can be classified into four types as mild, medium, high and very high depending on the carbon content which varies from 0.05% to 2.1%. Carbon steel of different types finds application in medical devices, razor blades, cutlery and spring. In the nuclear industry, it is used in feeder pipes in the reactor. A strict quality control measure is required to monitor the trace elements, which have deleterious effects on the mechanical properties of the carbon steel. Thus, it becomes imperative to check the purity of carbon steel as a quality control measure before it is used in feeder pipes in the reactor. Several methods have been reported in literature for trace elemental determination in high purity iron. Some of these include neutron activation analysis, atomic absorption spectrometry and atomic emission spectrometry. Inductively coupled plasma atomic emission spectrometry (ICP-AES) is widely recognized as a sensitive technique for the determination of trace elements in various matrices, its major advantages being good accuracy and precision, high sensitivity, multi-element capability, large linear dynamic range and relative freedom from matrix effects. The present study mainly deals with the direct determination of trace elements in carbon steel using ICP-AES. An axially viewing ICP spectrometer having a polychromator with 35 fixed analytical channels and limited sequential facility to select any analytical line within 2.2 nm of a polychromator line was used in these studies. Iron, which forms one of the main constituents of carbon steel, has a multi electronic configuration with line rich emission spectrum and, therefore, tends to interfere in the determination of trace impurities in carbon steel matrix. Spectral interference in ICP-AES can be seriously detrimental to the accuracy and reliability of trace element determinations, particularly when they are performed in the presence of high

Effect of Additional Sulfide and Thiosulfate on Corrosion of Q235 Carbon Steel in Alkaline Solutions

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Bian Li Quan

2016-01-01

Full Text Available This paper investigated the effect of additional sulfide and thiosulfate on Q235 carbon steel corrosion in alkaline solutions. Weight loss method, scanning electron microscopy (SEM equipped with EDS, X-ray photoelectron spectroscopy (XPS, and electrochemical measurements were used in this study to show the corrosion behavior and electrochemistry of Q235 carbon steel. Results indicate that the synergistic corrosion rate of Q235 carbon steel in alkaline solution containing sulfide and thiosulfate is larger than that of sulfide and thiosulfate alone, which could be due to redox reaction of sulfide and thiosulfate. The surface cracks and pitting characteristics of the specimens after corrosion were carefully examined and the corrosion products film is flake grains and defective. The main corrosion products of specimen induced by S2− and S2O32- are FeS, FeS2, Fe3O4, and FeOOH. The present study shows that the corrosion mechanism of S2− and S2O32- is different for the corrosion of Q235 carbon steel.

Study on Spheroidization and Related Heat Treatments of Medium Carbon Alloy Steels

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Harisha S. R.

2018-01-01

Full Text Available The importance of medium carbon steels as engineering materials is reflected by the fact that out of the vast majority of engineering grade ferrous alloys available and used in the market today, a large proportion of them are from the family of medium carbon steels. Typically medium carbon steels have a carbon range of 0.25 to 0.65% by weight, and a manganese content ranging from 0.060 to 1.65% by weight. Medium carbon steels are more resistive to cutting, welding and forming as compared to low carbon steels. From the last two decades a number of research scholars reported the use of verity of heat treatments to tailor the properties of medium carbon steels. Spheroidizing is the novel industrial heat treatment employed to improve formability and machinability of medium/high carbon low alloy steels. This exclusive study covers procedure, the effects and possible outcomes of various heat treatments on medium carbon steels. In the present work, other related heat treatments like annealing and special treatments for property alterations which serve as pretreatments for spheroidizing are also reviewed. Medium carbon steels with property alterations by various heat treatment processes are finding increased responsiveness in transportation, aerospace, space, underwater along with other variegated fields. Improved tribological and mechanical properties consisting of impact resistance, stiffness, abrasion and strength are the main reasons for the increased attention of these steels in various industries. In the present scenario for the consolidation of important aspects of various heat treatments and effects on mechanical properties of medium carbons steel, a review of different research papers has been attempted. This review may be used as a guide to provide practical data for heat treatment industry, especially as a tool to enhance workability and tool life.

Effects of carbon content and chromium segregation on creep rupture properties of low carbon and medium nitrogen type 316 stainless steel

International Nuclear Information System (INIS)

Nakazawa, Takanori; Fujita, Nobuhiro; Kimura, Hidetaka; Komatsu, Hajime; Kotoh, Hiroyuki; Kaguchi, Hitoshi.

1997-01-01

The creep rupture properties of type 316 stainless steels containing 0.005-0.022%C and 0.07%N have been investigated at 550degC and 600degC from the aspect of the grain boundary carbide precipitation which was changed with carbon content and chromium segregation. A small amount of carbide precipitated on grain boundaries during creep, because the solubility limit of the carbide is less than 0.005%. The creep rupture ductility of this steel increased with the reduction of carbon content from 0.010% to 0.005% while it decreased with increasing carbon content from 0.010% to 0.020%. Since the amount of grain boundary carbide decreased with reducing carbon content, the increase in ductility was due to the suppression of grain boundary embrittlement caused by the carbide. The creep rupture ductility of this steel was also improved by reducing chromium segregation. This behavior was attributed to the change in carbide morphology from concentrated type to dispersed one, which reduced the grain boundary embrittlement. (author)

Nano-scaled iron-carbon precipitates in HSLC and HSLA steels

Institute of Scientific and Technical Information of China (English)

2007-01-01

This paper studies the composition, quantity and particle size distribution of nano-scaled precipitates with size less than 20 nm in high strength low carbon (HSLC) steel and their effects on mechanical properties of HSLC steel by means of mass balance calculation of nano-scaled precipitates measured by chemical phase analysis plus SAXS method, high-resolution TEM analysis and thermodynamics calculation, as well as temper rapid cooling treatment of ZJ330. It is found that there existed a large quantity of nano-scaled iron-carbon precipitates with size less than 18 nm in low carbon steel produced by CSP and they are mainly Fe-O-C and Fe-Ti-O-C precipitates formed below temperature A1. These precipitates have ob- vious precipitation strengthening effect on HSLC steel and this may be regarded as one of the main reasons why HSLC steel has higher strength. There also existed a lot of iron-carbon precipitates with size less than 36 nm in HSLA steels.

Nano-scaled iron-carbon precipitates in HSLC and HSLA steels

Institute of Scientific and Technical Information of China (English)

FU Jie; WU HuaJie; LIU YangChun; KANG YongLin

2007-01-01

This paper studies the composition, quantity and particle size distribution of nano-scaled precipitates with size less than 20 nm in high strength Iow carbon (HSLC) steel and their effects on mechanical properties of HSLC steel by means of mass balance calculation of nano-scaled precipitates measured by chemical phase analysis plus SAXS method, high-resolution TEM analysis and thermodynamics calculation, as well as temper rapid cooling treatment of ZJ330. It is found that there existed a large quantity of nano-scaled iron-carbon precipitates with size less than 18 nm in Iow carbon steel produced by CSP and they are mainly Fe-O-C and Fe-Ti-O-C precipitates formed below temperature A1. These precipitates have obvious precipitation strengthening effect on HSLC steel and this may be regarded as one of the main reasons why HSLC steel has higher strength. There also existed a lot of iron-carbon precipitates with size less than 36 nm in HSLA steels.

Effect of carbonate in slightly alkaline medium on the corrosion of maraging steel

International Nuclear Information System (INIS)

Bellanger, G.

1994-01-01

This study was carried out to ascertain the behavior of maraging steel identified as AMS. 65-12 and used in the tanks of the French plant for the reprocessing of radioactive water. This water has a pH of 9 and contains carbonate ions. The rest or corrosion potentials can be in the transpassive or active region due to radiolytic species. Therefore, the behavior of maraging steel was studied in these two regions. In the neighborhood of the active-passive transition potentials, maraging steel is corroded by means of intermediates. The corrosion potential does not change with carbonate at a constant pH. With carbonate and a low scan rate, the breakdown transpassive potentials are displaced towards more positive potentials and the passive potential region is broader, while at a high scan rate these potentials are displaced towards more negative values. After the beginning of the reverse scan, the current is again positive. These suggest that the corrosion kinetics are not the same. The diffusion coefficient of species inside the oxide layer was determined. ((orig.))

In situ 3D monitoring of corrosion on carbon steel and ferritic stainless steel embedded in cement paste

International Nuclear Information System (INIS)

Itty, Pierre-Adrien; Serdar, Marijana; Meral, Cagla; Parkinson, Dula; MacDowell, Alastair A.; Bjegović, Dubravka; Monteiro, Paulo J.M.

2014-01-01

Highlights: • The morphology of the corrosion of steel in cement paste was studied in situ. • During galvanostatic corrosion, carbon steel reinforcement corroded homogeneously. • On ferritic stainless steel, deep corrosion pits formed and caused wider cracks. • The measured rate of steel loss correlated well with Faraday’s law of electrolysis. - Abstract: In a X-ray microcomputed tomography study, active corrosion was induced by galvanostatically corroding steel embedded in cement paste. The results give insight into corrosion product build up, crack formation, leaching of products into the cracks and voids, and differences in morphology of corrosion attack in the case of carbon steel or stainless steel reinforcement. Carbon steel was homogeneously etched away with a homogeneous layer of corrosion products forming at the steel/cement paste interface. For ferritic stainless steel, pits were forming, concentrating the corrosion products locally, which led to more extensive damage on the cement paste cover

ESTIMATION OF IRREVERSIBLE DAMAGEABILITY AT FATIGUE OF CARBON STEEL

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I. O. Vakulenko

2014-04-01

Full Text Available Purpose. Damageability estimation of carbon steel in the conditions of cyclic loading. Methodology. The steel fragments of railway wheel rim and rail head served as material for research with chemical composition 0.65 % С, 0.67 % Mn, 0.3 % Si, 0.027 % P, 0.028 % S и 0.7 % C, 0.82 % Mn, 0.56 % Si, 0.025 % P, 0.029 % S accordingly. The microstructure of tested steels corresponded to the state of metal after a hot plastic deformation. The fatigue research was conducted in the conditions of symmetric bend using the proof-of-concept machine of type «Saturn-10». Full Wohler diagrams and the lines corresponding to forming of sub-and micro cracks were constructed. The distribution analysis of internal stresses in the metal under cyclic loading was carried out using the microhardness tester of PMT-3 type.Findings. On the basis of fatigue curves for high-carbon steels analysis the positions of borders dividing the areas of convertible and irreversible damages were determined. The article shows that with the growth of carbon concentration in the steel at invariability of the structural state an increase of fatigue limit is observed. At the same time the acceleration of processes, which determine transition terms from the stage of forming of submicrocracks to the microcracks occurs. The research of microhardness distribution in the metal after destruction confirmed the nature of carbon amount influence on the carbon steel characteristics. Originality. Regardless on the stages of breakdown site forming the carbon steels behavior at a fatigue is determined by the ration between the processes of strengthening and softening. At a cyclic loading the heterogeneity of internal stresses distribution decreases with the increase of distance from the destruction surface. Analysis of metal internal restructuring processes at fatigue loading made it possible to determine that at the stages prior to incubation period in the metal microvolumes the cells are already

Medium carbon vanadium micro alloyed steels for drop forging

International Nuclear Information System (INIS)

Jeszensky, Gabor; Plaut, Ronald Lesley

1992-01-01

Growing competitiveness of alternative manufacturing routes requires cost minimization in the production of drop forged components. The authors analyse the potential of medium carbon, vanadium microalloyed steels for drop forging. Laboratory and industrial experiments have been carried out emphasizing deformation and temperature cycles, strain rates and dwell times showing a typical processing path, associated mechanical properties and corresponding microstructures. The steels the required levels of mechanical properties on cooling after forging, eliminating subsequent heat treatment. The machinability of V-microalloyed steels is also improved when compared with plain medium carbon steels. (author)

Application of high strength steel to nuclear reactor containment vessel

International Nuclear Information System (INIS)

Susukida, H.; Sato, M.; Takano, G.; Uebayashi, T.; Yoshida, K.

1976-01-01

Nuclear reactor containment vessels are becoming larger in size with the increase in the power generating capacity of nuclear power plants. For example, a containment vessel for a PWR power plant with an output of 1,000 MWe becomes an extremely large one if it is made of the conventional JIS SGV 49 (ASTM A 516 Gr. 70) steel plates less than 38 mm in thickness. In order to design the steel containment vessel within the conventional dimensional range, therefore, it is necessary to use a high strength steel having a higher tensile strength than SGV 49 steel, good weldability and a higher fracture toughness and moreover, possessing satisfactory properties without undergoing post-weld heat treatment. The authors conducted a series of verification tests on high strength steel developed by modifying the ASTM A 543 Grade B Class 1 steel with a view to adopting it as a material for the nuclear reactor containment vessels. As the result of evaluation of the test results from various angles, we confirmed that the high strength steel is quite suitable for the manufacture of nuclear reactor containment vessels. (auth.)

Mixed structures in continuously cooled low-carbon automotive steels

International Nuclear Information System (INIS)

Khalid, F.A.; Edmonds, D.V.

1993-01-01

Mixed microstructures have been studied in low- carbon microalloyed steels suitable for automotive applications, after continuous cooling from the hot-rolled condition. Microstructural features such as polygonal ferrite, bainitic and acicular ferrite and microphase constituent are identified using transmission electron microscopy. The influence of these mixed structures on the tensile strength, impact toughness and fracture behaviour is examined. It is found that improvements in impact toughness as compared with microalloyed medium- carbon ferrite/pearlite steels can be achieved from these predominantly acicular structures developed by controlling alloy composition and continuous cooling of these lower carbon steels. (orig.)

Marine atmospheric corrosion of carbon steels

Energy Technology Data Exchange (ETDEWEB)

Morcillo, M.; Alcantara, J.; Diaz, I.; Chico, B.; Simancas, J.; Fuente, D. de la

2015-07-01

Basic research on marine atmospheric corrosion of carbon steels is a relatively young scientific field and there continue to be great gaps in this area of knowledge. The presence of akaganeite in the corrosion products that form on steel when it is exposed to marine atmospheres leads to a notable increase in the corrosion rate. This work addresses the following issues: (a) environmental conditions necessary for akaganeite formation; (b) characterisation of akaganeite in the corrosion products formed; (c) corrosion mechanisms of carbon steel in marine atmospheres; (d) exfoliation of rust layers formed in highly aggressive marine atmospheres; (e) long-term corrosion rate prediction; and (f) behaviour of weathering steels. Field research has been carried out at Cabo Vilano wind farm (Camarinas, Galicia) in a wide range of atmospheric salinities and laboratory work involving the use of conventional atmospheric corrosion techniques and near-surface and bulk sensitive analytical techniques: scanning electron microscopy (SEM)/energy dispersive spectrometry (EDS), X-ray diffraction (XRD), Mossbauer spectroscopy and SEM/μRaman spectroscopy. (Author)

Wear resistance and structural changes in nitrogen-containing high-chromium martensitic steels under conditions of abrasive wear and sliding friction

International Nuclear Information System (INIS)

Makarov, A.V.; Korshunov, L.G.; Schastlivtsev, V.M.; Chernenko, N.L.

1998-01-01

Martensitic nitrogen-containing steels Kh17N2A0.14, Kh13A0.14, Kh14G4A0.22 as well as steel 20Kh13 were studied for their wear resistance under conditions of friction and abrasion. Metallography, X ray diffraction analysis and electron microscopy were used to investigate the structural changes taking place in a thin surface layer on wearing. It is shown that an increase of nitrogen content of 0.14 to 0.22% promotes an enhancement of steel resistance to abrasive and adhesive wear, especially after tempering in the range of 500-550 deg C. Typically, the nitrogen-containing steels exhibit lower resistance to various types of wear in comparison with the steels with high-carbon martensite due to their lower deformability under conditions of friction loading

Fatigue behaviour of friction welded medium carbon steel and austenitic stainless steel dissimilar joints

International Nuclear Information System (INIS)

Paventhan, R.; Lakshminarayanan, P.R.; Balasubramanian, V.

2011-01-01

Research highlights: → Fusion welding of dissimilar metals is a problem due to difference in properties. → Solid state welding process such as friction welding is a solution for the above problem. → Fatigue life of friction welded carbon steel and stainless steel joints are evaluated. → Effect of notch on the fatigue life of friction welded dissimilar joints is reported. → Formation of intermetallic is responsible for reduction in fatigue life of dissimilar joints. -- Abstract: This paper reports the fatigue behaviour of friction welded medium carbon steel-austenitic stainless steel (MCS-ASS) dissimilar joints. Commercial grade medium carbon steel rods of 12 mm diameter and AISI 304 grade austenitic stainless steel rods of 12 mm diameter were used to fabricate the joints. A constant speed, continuous drive friction welding machine was used to fabricate the joints. Fatigue life of the joints was evaluated conducting the experiments using rotary bending fatigue testing machine (R = -1). Applied stress vs. number of cycles to failure (S-N) curve was plotted for unnotched and notched specimens. Basquin constants, fatigue strength, fatigue notch factor and notch sensitivity factor were evaluated for the dissimilar joints. Fatigue strength of the joints is correlated with microstructure, microhardness and tensile properties of the joints.

Analysis of corrosion data for carbon steels in simulated salt repository brines and acid chloride solutions at high temperatures

International Nuclear Information System (INIS)

Diercks, D.R.; Hull, A.B.; Kassner, T.F.

1988-03-01

Carbon steel is currently the leading candidate material for fabrication of a container for isolation of high level nuclear waste in a salt repository. Since brine entrapped in the bedded salt can migrate to the container by several transport processes, corrosion is an important consideration in the long-term performance of the waste package. A detailed literature search was performed to compile relevant corrosion data for carbon steels in anoxic acid chloride solutions, and simulated salt repository brines at temperatures between ∼ 20 and 400 0 C. The hydrolysis of Mg 2+ ions in simulated repository brines containing high magnesium concentrations causes acidification at temperatures above 25 0 C, which, in turn, influences the protective nature of the magnetite corrosion product layer on carbon steel. The corrosion data for the steels were analyzed, and an analytical model for general corrosion was developed to calculate the amount of penetration (i.e., wall thinning) as a function of time, temperature, and the pressure of corrosion product hydrogen than can build up during exposure in a closed system (e.g., a sealed capsule). Both the temperature and pressure dependence of the corrosion rate of steels in anoxic acid chloride solutions indicate that the rate-controlling partial reaction is the cathodic reduction of water to form hydrogen. Variations in the composition and microstructure of the steels or the concentration of the ionic species in the chloride solutions (provided that they do not change the pH significantly) do not appear to strongly influence the corrosion rate

Fatigue Life Estimation of Medium-Carbon Steel with Different Surface Roughness

Directory of Open Access Journals (Sweden)

Changyou Li

2017-03-01

Full Text Available Medium-carbon steel is commonly used for the rail, wire ropes, tire cord, cold heading, forging steels, cold finished steel bars, machinable steel and so on. Its fatigue behavior analysis and fatigue life estimation play an important role in the machinery industry. In this paper, the estimation of fatigue life of medium-carbon steel with different surface roughness using established S-N and P-S-N curves is presented. To estimate the fatigue life, the effect of the average surface roughness on the fatigue life of medium-carbon steel has been investigated using 75 fatigue tests in three groups with average surface roughness (Ra: 0.4 μm, 0.8 μm, and 1.6 μm, respectively. S-N curves and P-S-N curves have been established based on the fatigue tests. The fatigue life of medium-carbon steel is then estimated based on Tanaka-Mura crack initiation life model, the crack propagation life model using Paris law, and material constants of the S-N curves. Six more fatigue tests have been conducted to validate the presented fatigue life estimation formulation. The experimental results have shown that the presented model could estimate well the mean fatigue life of medium-carbon steel with different surface roughness.

Metallurgical study of low-temperature plasma carbon diffusion treatments for stainless steels

International Nuclear Information System (INIS)

Lewis, D.B.; Leyland, A.; Stevenson, P.R.; Cawley, J.; Matthews, A.

1993-01-01

We recently reported a novel low-temperature carbon diffusion technique for surface hardening of stainless steels. The treatment was shown to provide benefits in terms of abrasive wear resistance. There is also evidence to suggest that by performing diffusion treatments at low temperatures (i.e. below 400 C), these benefits can be achieved without compromising corrosion resistance. Here a variety of surface analysis and depth profiling techniques have been used to determine the physical and mechanical properties of carbon-rich layers produced on a range of stainless steel substrate materials. X-ray diffraction (XRD) was employed to determine the crystallographic structure, whilst wavelength dispersive X-ray analysis (WDX) and glow discharge optical spectroscopy (GDOS) gave information on the concentration and distribution of the diffused species within the treated layers. A variety of carbide-based structures was detected, including the expected M 23 C 6 and, more surprisingly, M 3 C. Optical and electron microscopy techniques were used to provide information on layer morphology. The surfaces produced by the low-temperature carbon-diffusion process generally exhibit a distinct diffusion layer of between 1 and 20 μm, depending on the material and the treatment conditions. Austenitic stainless steels appear to give the best response to treatment, however other types of stainless steel can be treated, particularly if the microstructure contains above 5% retained austenite. Here we discuss the changes in mechanical and metallurgical properties provided by this technique and its potential value for treatment of both austenitic and other stainless steel substrate materials. (orig.)

Monitoring Techniques for Microbially Influenced Corrosion of Carbon Steel

DEFF Research Database (Denmark)

Hilbert, Lisbeth Rischel

2000-01-01

corrosion rates, when biofilm and corrosion products cover the steel surface. However, EIS might be used for detection of MIC. EN is a suitable technique to characterise the type of corrosion attack, but is unsuitable for corrosion rate estimation. The concentric electrodes galvanic probe arrangement......Abstract Monitoring Techniques for Microbially Influenced Corrosion of Carbon Steel Microbially influenced corrosion (MIC) of carbon steel may occur in media with microbiological activity of especially sulphate-reducing bacteria, e.g. on pipelines buried in soil and on marine structures. MIC...... of carbon steel must be monitored on-line in order to provide an efficient protection and control the corrosion. A number of monitoring techniques is industrially used today, and the applicability and reliability of these for monitoring MIC is evaluated. Coupons and ER are recommended as necessary basic...

Processing and refinement of steel microstructure images for assisting in computerized heat treatment of plain carbon steel

Science.gov (United States)

Gupta, Shubhank; Panda, Aditi; Naskar, Ruchira; Mishra, Dinesh Kumar; Pal, Snehanshu

2017-11-01

Steels are alloys of iron and carbon, widely used in construction and other applications. The evolution of steel microstructure through various heat treatment processes is an important factor in controlling properties and performance of steel. Extensive experimentations have been performed to enhance the properties of steel by customizing heat treatment processes. However, experimental analyses are always associated with high resource requirements in terms of cost and time. As an alternative solution, we propose an image processing-based technique for refinement of raw plain carbon steel microstructure images, into a digital form, usable in experiments related to heat treatment processes of steel in diverse applications. The proposed work follows the conventional steps practiced by materials engineers in manual refinement of steel images; and it appropriately utilizes basic image processing techniques (including filtering, segmentation, opening, and clustering) to automate the whole process. The proposed refinement of steel microstructure images is aimed to enable computer-aided simulations of heat treatment of plain carbon steel, in a timely and cost-efficient manner; hence it is beneficial for the materials and metallurgy industry. Our experimental results prove the efficiency and effectiveness of the proposed technique.

Deflagration in stainless steel storage containers containing plutonium dioxide

International Nuclear Information System (INIS)

Kleinschmidt, P.D.

1996-02-01

Detonation of hydrogen and oxygen in stainless steel storage containers produces maximum pressures of 68.5 psia and 426.7 psia. The cylinders contain 3,000 g of PuO 2 with 0.05 wt% and 0.5 wt% water respectively. The hydrogen and oxygen are produced by the alpha decomposition of the water. Work was performed for the Savannah River Site

Integrating Steel Production with Mineral Carbon Sequestration

Energy Technology Data Exchange (ETDEWEB)

Klaus Lackner; Paul Doby; Tuncel Yegulalp; Samuel Krevor; Christopher Graves

2008-05-01

The objectives of the project were (i) to develop a combination iron oxide production and carbon sequestration plant that will use serpentine ores as the source of iron and the extraction tailings as the storage element for CO2 disposal, (ii) the identification of locations within the US where this process may be implemented and (iii) to create a standardized process to characterize the serpentine deposits in terms of carbon disposal capacity and iron and steel production capacity. The first objective was not accomplished. The research failed to identify a technique to accelerate direct aqueous mineral carbonation, the limiting step in the integration of steel production and carbon sequestration. Objective (ii) was accomplished. It was found that the sequestration potential of the ultramafic resource surfaces in the US and Puerto Rico is approximately 4,647 Gt of CO2 or over 500 years of current US production of CO2. Lastly, a computer model was developed to investigate the impact of various system parameters (recoveries and efficiencies and capacities of different system components) and serpentinite quality as well as incorporation of CO2 from sources outside the steel industry.

In situ 3D monitoring of corrosion on carbon steel and ferritic stainless steel embedded in cement paste

KAUST Repository

Itty, Pierre-Adrien

2014-06-01

In a X-ray microcomputed tomography study, active corrosion was induced by galvanostatically corroding steel embedded in cement paste. The results give insight into corrosion product build up, crack formation, leaching of products into the cracks and voids, and differences in morphology of corrosion attack in the case of carbon steel or stainless steel reinforcement. Carbon steel was homogeneously etched away with a homogeneous layer of corrosion products forming at the steel/cement paste interface. For ferritic stainless steel, pits were forming, concentrating the corrosion products locally, which led to more extensive damage on the cement paste cover. © 2014 Elsevier Ltd.

In situ 3D monitoring of corrosion on carbon steel and ferritic stainless steel embedded in cement paste

KAUST Repository

Itty, Pierre-Adrien; Serdar, Marijana; Meral, Cagla; Parkinson, Dula; MacDowell, Alastair A.; Bjegović, Dubravka; Monteiro, Paulo J.M.

2014-01-01

In a X-ray microcomputed tomography study, active corrosion was induced by galvanostatically corroding steel embedded in cement paste. The results give insight into corrosion product build up, crack formation, leaching of products into the cracks and voids, and differences in morphology of corrosion attack in the case of carbon steel or stainless steel reinforcement. Carbon steel was homogeneously etched away with a homogeneous layer of corrosion products forming at the steel/cement paste interface. For ferritic stainless steel, pits were forming, concentrating the corrosion products locally, which led to more extensive damage on the cement paste cover. © 2014 Elsevier Ltd.

A study on the initiation of pitting corrosion in carbon steel in chloride-containing media using scanning electrochemical probes

International Nuclear Information System (INIS)

Lin Bin; Hu Ronggang; Ye Chenqing; Li Yan; Lin Changjian

2010-01-01

Scanning electrochemical probes of corrosion potential and chloride ions were developed for the in situ monitoring of localized corrosion processes of reinforcing steel in NaCl-containing solution. The results indicated that the chloride ions (Cl - ) preferentially adsorbed and accumulated at the imperfect/defective sites, resulting in initiation and propagation of pitting corrosion on the reinforcing steel surface. An electron microprobe analyzer (EMPA) was used to examine the corrosion morphology and elemental distribution at the corroded location to investigate the origins of the preferential Cl - adsorption and pitting corrosion. By combining the in situ and ex situ images, we concluded that manganese sulfide inclusions in reinforcing steel are the most susceptible defects to pitting corrosion in chloride-containing solution.

Development and application of free pretreatment container steel

Science.gov (United States)

Yang, Y.; Liu, Y.; Han, B.; Wei, B.; Wang, S. Z.

2017-12-01

Due to economic and environmental advantages pre-treatment containers have good big development prospects, which can avoid shot blasting processes, and decrease the noise and dust pollution. By analyzing requirements of the container steel surface quality, target oxide scale structure of free pretreatment container steel has been determined. Trial process was carried out, and test results showed that the oxide scale achieved the desired objects, oxide scale with outer thin Fe3O4 layer and inner eutectoid α-Fe+Fe3O4. Salt spray test, second adhesion test, and modeling performance basically corroborated the container feasibility.

Fatigue of carbon and low-alloy steels in LWR environments

International Nuclear Information System (INIS)

Chopra, O.K.; Michaud, W.F.; Shack, W.J.

1994-01-01

Fatigue tests have been conducted on A106-Gr B carbon steel and A533-Gr B low-alloy steel to evaluate the effects of an oxygenated-water environment on the fatigue life of these steels. For both steels, environmental effects are modest in PWR water at all strain rates. Fatigue data in oxygenated water confirm the strong dependence of fatigue life on dissolved oxygen (DO) and strain rate. The effect of strain rate on fatigue life saturates at some low value, e.g., between 0.0004 and 0.001%/s in oxygenated water with ∼0.8 ppm DO. The data suggest that the saturation value of strain rate may vary with DO and sulfur content of the steel. Although the cyclic stress-strain and cyclic-hardening behavior of carbon and low-alloy steels is distinctly different, the degradation of fatigue life of these two steels with comparable sulfur levels is similar. The carbon steel exhibits pronounced dynamic strain aging, whereas strain-aging effects are modest in the low-alloy steel. Environmental effects on nucleation of fatigue crack have also been investigated. The results suggest that the high-temperature oxygenated water has little or not effect on crack nucleation

austenitic steel corrosion by oxygen-containing liquid sodium

International Nuclear Information System (INIS)

Rivollier, Matthieu

2017-01-01

France is planning to construct the 4. generation of nuclear reactors. They will use liquid sodium as heat transfer fluid and will be made of 316L(N) austenitic steel as structural materials. To guarantee optimal operation on the long term, the behavior of this steel must be verified. This is why corrosion phenomena of 316L(N) steel by liquid sodium have to be well-understood. Literature points out that several corrosion phenomena are possible. Dissolved oxygen in sodium definitely influences each of the corrosion phenomenon. Therefore, the austenitic steel corrosion in oxygen-containing sodium is proposed in this study. Thermodynamics data point out that sodium chromite formation on 316L(N) steel is possible in sodium containing roughly 10 μg.g -1 of oxygen for temperature lower than 650 C (reactor operating conditions).The experimental study shows that sodium chromite is formed at 650 C in the sodium containing 200 μg.g -1 of oxygen. At the same concentration and at 550 C, sodium chromite is clearly observed only for long immersion time (≥ 5000 h). Results at 450 C are more difficult to interpret. Furthermore, the steel is depleted in chromium in all cases.The results suggest the sodium chromite is dissolved in the sodium at the same time it is formed. Modelling of sodium chromite formation - approached by chromium diffusion in steel (in grain and grain boundaries -, and dissolution - assessed by transport in liquid metal - show that simultaneous formation and dissolution of sodium chromite is a possible mechanism able to explain our results. (author) [fr

Steel containment buckling

International Nuclear Information System (INIS)

Butler, T.A.; Baker, W.E.

1987-01-01

Two aspects of buckling of a free-standing nuclear containment building were investigated in a combined experimental and analytical program. In the first part of the study, the response of a scale model of a containment building to dynamic base excitation is investigated. A simple harmonic signal was used for preliminary studies followed by experiments with scaled earthquake signals as the excitation source. The experiments and accompanying analyses indicate that the scale model response to earthquake-type excitations is very complex and that current analytical methods may require that a dynamic capacity reduction factor be incorporated. The second part of the study quantified the effects of framing at large penetrations on the static buckling capacity of scale model containments. Results show little effect from the framing for the scale models constructed from the polycarbonate, Lexan. However, additional studies with a model constructed of the prototypic steel material are recommended. (orig.)

Aerosol measurements from plasma torch cuts on stainless steel, carbon steel, and aluminum

International Nuclear Information System (INIS)

Novick, V.J.; Brodrick, C.J.; Crawford, S.; Nasiatka, J.; Pierucci, K.; Reyes, V.; Sambrook, J.; Wrobel, S.; Yeary, J.

1996-01-01

The main purpose of this project is to quantify aerosol particle size and generation rates produced by a plasma torch whencutting stainless steel, carbon steel and aluminum. the plasma torch is a common cutting tool used in the dismantling of nuclear facilities. Eventually, other cutting tools will be characterized and the information will be compiled in a user guide to aid in theplanning of both D ampersand D and other cutting operations. The data will be taken from controlled laboratory experiments on uncontaminated metals and field samples taken during D ampersand D operations at ANL nuclear facilities. The plasma torch data was collected from laboratory cutting tests conducted inside of a closed, filtered chamber. The particle size distributions were determined by isokinetically sampling the exhaust duct using a cascade impactor. Cuts on different thicknesses showed there was no observable dependence of the aerosol quantity produced as a function of material thickness for carbon steel. However, data for both stainless steel and aluminum revealed that the aerosol mass produced for these materials appear to have some dependance on thickness, with thinner materials producing tmore aerosols. The results of the laboratory cutting tests show that most measured particle size distributions are bimodal with one mode at about 0.2 μm and the other at about 10 μm. The average Mass Median Aerodynamic Diameters (MMAD's) for these tests are 0.36 ±0.08 μm for stainless steel, 0.48 ±0.17μm for aluminum and 0.52±0.12 μm for carbon steel

Electrochemical performances of diamond-like carbon coatings on carbon steel, stainless steel, and brass

International Nuclear Information System (INIS)

Hadinata, Samuel-Sudibyo; Lee, Ming-Tsung; Pan, Szu-Jung; Tsai, Wen-Ta; Tai, Chen-Yi; Shih, Chuan-Feng

2013-01-01

Diamond-like carbon (DLC) coatings have been deposited onto stainless steel, carbon steel and brass by plasma-enhanced chemical vapor deposition, respectively. Atomic arrangement, chemical structure, surface morphology and cross-section microstructure of the DLC coatings were examined by X-ray diffraction, Raman scattering spectroscopy and scanning electron microscopy. The electrochemical behaviors of the DLC coatings in 3.5 wt.% NaCl solution were investigated by performing an open circuit potential (OCP) measurement and a potentiodynamic polarization test. The experimental results showed that properly deposited DLC coatings could cause an increase of OCP by hundreds of millivolts and a reduction of anodic current density by several orders of magnitude as compared to that of the substrate. The results also demonstrated that electrochemical techniques could be used as tools to detect the soundness of the DLC coating by examining OCP and polarization curve, which varied with the form of defect and depended on the type of substrate. - Highlights: ► The substrate could affect the quality of diamond-like carbon (DLC) coating. ► Defect-free DLC coating exhibited extremely low anodic current density. ► The quality of DLC coating on metal could be evaluated by electrochemical test

Electrochemical performances of diamond-like carbon coatings on carbon steel, stainless steel, and brass

Energy Technology Data Exchange (ETDEWEB)

Hadinata, Samuel-Sudibyo; Lee, Ming-Tsung [Department of Materials Science and Engineering, National Cheng Kung University, 1, Ta-Hsueh Road, Tainan 701, Taiwan (China); Pan, Szu-Jung [Ocean Energy Research Center, Tainan Hydraulics Laboratory, National Cheng Kung University, 1, Ta-Hsueh Road, Tainan 701, Taiwan (China); Tsai, Wen-Ta, E-mail: wttsai@mail.ncku.edu.tw [Department of Materials Science and Engineering, National Cheng Kung University, 1, Ta-Hsueh Road, Tainan 701, Taiwan (China); Ocean Energy Research Center, Tainan Hydraulics Laboratory, National Cheng Kung University, 1, Ta-Hsueh Road, Tainan 701, Taiwan (China); Tai, Chen-Yi [Ocean Energy Research Center, Tainan Hydraulics Laboratory, National Cheng Kung University, 1, Ta-Hsueh Road, Tainan 701, Taiwan (China); Shih, Chuan-Feng [Ocean Energy Research Center, Tainan Hydraulics Laboratory, National Cheng Kung University, 1, Ta-Hsueh Road, Tainan 701, Taiwan (China); Department of Electrical Engineering, National Cheng Kung University, 1, Ta-Hsueh Road, Tainan 701, Taiwan (China)

2013-02-01

Diamond-like carbon (DLC) coatings have been deposited onto stainless steel, carbon steel and brass by plasma-enhanced chemical vapor deposition, respectively. Atomic arrangement, chemical structure, surface morphology and cross-section microstructure of the DLC coatings were examined by X-ray diffraction, Raman scattering spectroscopy and scanning electron microscopy. The electrochemical behaviors of the DLC coatings in 3.5 wt.% NaCl solution were investigated by performing an open circuit potential (OCP) measurement and a potentiodynamic polarization test. The experimental results showed that properly deposited DLC coatings could cause an increase of OCP by hundreds of millivolts and a reduction of anodic current density by several orders of magnitude as compared to that of the substrate. The results also demonstrated that electrochemical techniques could be used as tools to detect the soundness of the DLC coating by examining OCP and polarization curve, which varied with the form of defect and depended on the type of substrate. - Highlights: ► The substrate could affect the quality of diamond-like carbon (DLC) coating. ► Defect-free DLC coating exhibited extremely low anodic current density. ► The quality of DLC coating on metal could be evaluated by electrochemical test.

The corrosion and protection of less carbon containing steel in subsoil

International Nuclear Information System (INIS)

Kazimov, A. M; Mamedyarova, I. F; Selimkhanova, G. G; Bskhishova, D. A; Ibragimova, S. G.

2007-01-01

Full text: The protection and corrosion resistance of steel in subsoil waters of Baku subway were investigated. Kinetic curves were drawn. The results obtained from the experiment coincide with calculated results. There have been revealed and proposed hudron and fuel oil mixture protecting steel from corrosion in subsoil waters (97.8%) for the internal surface of steel pipes

Electrochemical and corrosion properties of carbon steel in simulated geological disposal environments

International Nuclear Information System (INIS)

Sugimoto, Katsuhisa

2011-01-01

This paper reviews electrochemical and corrosion studies on the application of carbon steel to an overpack container, which is used for the geological disposal of radioactive wastes. Deaerated alkaline Na 2 SO 4 -NaHCO 3 - NaCl solutions and bentonite soaked with the solutions are used as simulated geological disposal environments. Electrochemical studies show the corrosion of the steel in an early stage is the activation control. Corrosion rates are controlled by the composition of the solutions, alloying elements, and the structure of the steel. The rates decrease with time due to the formation of FeCO 3 (siderite) film on the steel. Immersion corrosion tests show general corrosion morphology. Average corrosion rates of long duration have been evaluated. Clear proofs of the initiation of localized corrosion, such as pitting, crevice corrosion, hydrogen embrittlement and stress-corrosion cracking, have not been reported. (author)

Sustainable Steel Carburization by Using Snack Packaging Plastic Waste as Carbon Resources

Directory of Open Access Journals (Sweden)

Songyan Yin

2018-01-01

Full Text Available In recent years, the research regarding waste conversion to resources technology has attracted growing attention with the continued increase of waste accumulation issues and rapid depletion of natural resources. However, the study, with respect to utilizing plastics waste as carbon resources in the metals industry, is still limited. In this work, an environmentally friendly approach to utilize snack packaging plastic waste as a valuable carbon resources for steel carburization is investigated. At high temperature, plastic waste could be subject to pyrolytic gasification and decompose into small molecular hydrocarbon gaseous products which have the potential to be used as carburization agents for steel. When heating some snack packaging plastic waste and a steel sample together at the carburization temperature, a considerable amount of carbon-rich reducing gases, like methane, could be liberated from the plastic waste and absorbed by the steel sample as a carbon precursor for carburization. The resulting carburization effect on steel was investigated by optical microscopy, scanning electron microscopy, electron probe microanalyzer, and X-ray photoelectron spectrometer techniques. These investigation results all showed that snack packaging plastic waste could work effectively as a valuable carbon resource for steel carburization leading to a significant increase of surface carbon content and the corresponding microstructure evolution in steel.

Neutron Damage in Steels Containing Small Amounts of Boron

Energy Technology Data Exchange (ETDEWEB)

Myers, H P

1961-05-15

Certain low alloy steels contain small amounts (0.003 to 0.007 w/o) of boron which element contributes to the development of the air hardening properties of these steels. Such steels appear attractive for reactor pressure vessel construction but the question arises whether they will, due to the (n,{alpha}) reaction in boron, be more susceptible to neutron radiation damage than other steels which do not contain boron. We have attempted to estimate the importance of damage arising through boron fission relative to that caused by fast neutrons by assuming that the two sources of damage will be proportional to the numbers of displaced atoms produced in the two processes when no annealing or re combination of defects occurs. Within the approximations used we conclude that in a neutron spectrum which may be represented by an equivalent thermal flux {phi}{sub t} and an equivalent fast flux at 1 MeV of {phi}{sub f}, then D, the ratio of damage to boron fission to that caused by fast neutrons, is D = 4.5 x 10{sup -2} {phi}{sub t}/{phi}{sub f} (for 0. 003 w/o B). For the conditions at the inside of the reactor tank to R3 this would imply D = 1.2 x 10{sup -2} , i.e. if the R3 tank were built with a steel containing 0.003 w/o B then damage due to boron fission would be only {approx} 1 % of that caused by fast neutrons. Further problems with such steels as here discussed are the probability of embrittlement due to the introduction of boron fission fragments lithium and helium and the possibility of a radiation enhanced diffusion of boron which might lead to accentuated slow strain rate embrittlement. We argue that none of these problems should arise. It is concluded that a constructional steel containing 0.003 to 0.007 w/o B should not on this account be more susceptible to radiation damage than other non boron containing steels.

Melting technique for vanadium containing steels

Energy Technology Data Exchange (ETDEWEB)

Grishanov, M P; Gutovskij, I B; Vakhrushev, A S

1980-04-28

To descrease cost price of high-quality vanadium steels a method of their melting in open-hearth furnaces with acid lining using slag-metal fraction of vanadium, which is loaded in the content of 2.1-4.7% of melting mass, is suggested. Introduction of slag-metal fraction of vanadium ensures the formation of slag with composition that guarantees the necessary content of vanadium in steel and does not require introduction of expensive vanadium-containing ferroalloys into the melt.

Mechanism of pitting corrosion prevention by nitrite in carbon steel exposed to dilute salt solutions. 1998 annual progress report

International Nuclear Information System (INIS)

Zapp, P.E.; Zee, J. van.

1998-01-01

'The overall goal of this project is to develop a fundamental understanding of the role of nitrite in preventing the breakdown of protective oxide(s) on carbon steel and the onset of pitting. Pitting corrosion of carbon steel exposed to dilute alkaline salt solutions can be induced by nitrate, sulfate, and chloride ions and is prevented by sufficient concentration of nitrite. A significant example of this material/electrolyte system is the storage and processing of DOE''s high-level radioactive liquid waste in carbon steel tanks. Added nitrite in the waste has a considerable downstream impact on the immobilization of the waste in a stable glass form. Waste tank integrity and glass production efficiency may benefit from the fundamental understanding of nitrite''s role in preventing pitting. This report summarizes progress after approximately six months of effort in this three-year EMSP project. Initial experimental and theoretical work has focused on the electrochemical behavior of carbon steel in simplified non-radioactive solutions that simulate complex dilute radioactive waste solutions. These solutions contain corrosion-inducing species such as nitrate and chloride and the corrosion-inhibiting nitrite at moderately alkaline pHs. The electrochemical behavior of interest here is that of the open-circuit potential of the steel specimen at equilibrium in the experimental electrolyte and the measures of the steel''s passivity and passivity breakdown.'

Long-term progress prediction for the carbon steel corrosion in diluted artificial seawater with and without zinc / sodium carbonate mixed phosphate

International Nuclear Information System (INIS)

Fujii, Kazumi; Ishioka, Shinichi; Iwanami, Masaru; Kaneko, Tetsuji; Tanaka, Norihiko; Kawaharada, Yoshiyuki; Yokoyama, Yutaka; Umehara, Ryuji; Kato, Chiaki; Ueno, Fumiyoshi; Fukaya, Yuichi; Kumaga, Katsuhiko

2017-01-01

The Fukushima Daiichi Nuclear Power Plants (1F) were damaged by an unprecedented severe accident in the great east Japan earthquake on 11th, March, 2011, and seawater and fresh water were injected as an emergency countermeasure for the core cooling. The primary containment vessels (PCVs), made of carbon steel, were exposed to seawater and fresh water, and have had the possibility of corrosion. The PCVs of 1F are the most important equipment for the core cooling and removal of the fuel debris, the structural integrity of the PCV must be maintained until decommissioning. Therefore, evaluation of PCV carbon steel corrosion behavior is important, as well as evaluation of corrosion inhibitors as one of the corrosion protection methods. In this study, long-term immersion corrosion tests for up to 10000 hours were performed in diluted artificial seawater simulating 1F with and without zinc / sodium carbonate mixed phosphate. Based on the long-term immersion corrosion test results, diagnosis method of the reduction in plate thickness of the nuclear vessel was examined. The validity of the existing corrosion progress models following parabolic rate law was confirmed. The corrosion progress models were also applicable to the corrosion inhibited condition adding zinc / sodium carbonate mixed phosphate. It was found that the corrosion rate of carbon steel drastically fell down by adding this corrosion inhibitor. (author)

Long-term prediction of reinforced concrete structures - Use of thermodynamic data to assess steel corrosion in carbonated concrete

International Nuclear Information System (INIS)

Huet, Bruno; L'Hostis, Valerie; Le Bescop, Patrick; Idrissi, Hassane

2004-01-01

In the context of the prediction of the long-term behaviour of reinforced concrete structures involved in the nuclear waste storage, the corrosion mechanisms of the steels have to be assessed and modelled. When nuclear wastes are embedded in reinforced concrete containers, the chemical environment of the reinforcement is progressively modified, due to the diffusion of the carbonation front inside the concrete matrix. This modification leads to the variation of the properties of the iron oxides formed at the steel/concrete interface, and the active corrosion can be initiated. In order to understand and modelled the mechanisms of steel corrosion in concrete, the equilibrium of two main systems must be separately described with the help of thermodynamic data issued from the literature: - The mineral phases, lime and calcium silicate hydrate (C-S-H), in equilibrium with the pore solution during the propagation of the carbonation front; - The iron oxides in equilibrium with the aqueous solution. For this purpose, the nature of aqueous species present in the pore solution was calculated in the whole range of pH encountered during the cement paste degradation by carbonation. As a matter of fact, as the pH decreases, calcium concentration decreases and silicates concentration increases due to the calcium carbonate formation and C-S-H dissolution. The pH of a carbonated concrete ranges between 8.3 and 10, depending on the partial pressure of carbon dioxide in the porosity and the conversion degree of carbonation. In this pH range, the iron oxides equilibria were analysed as a function of the redox potential and aqueous species (carbonates and sulphates present in the solution) present inside the solution. In a reductive solution and in presence of carbonates, the high solubility of iron oxides may prevent passivation or generate the dissolution of the passive film. Moreover, the relevance of thermodynamics calculations has been confirmed by corrosion tests of mild steel

Long-term prediction of reinforced concrete structures - Use of thermodynamic data to assess steel corrosion in carbonated concrete

Energy Technology Data Exchange (ETDEWEB)

Huet, Bruno [Laboratoire d' Etude du Comportement des Betons et Argiles, DEN/DPC/SCCME/LECBA, Bat. 158, CEA Saclay, 91191 Gif sur Yvette cedex (France)]|[Laboratoire de Physico-Chimie Industrielle, LPCI, INSA de Lyon, Bat. Leonard de Vinci, 20 av. Albert Einstein, 69621 Villeurbanne cedex (France); L' Hostis, Valerie; Le Bescop, Patrick [Laboratoire d' Etude du Comportement des Betons et Argiles, DEN/DPC/SCCME/LECBA, Bat. 158, CEA Saclay, 91191 Gif sur Yvette cedex (France); Idrissi, Hassane [Laboratoire de Physico-Chimie Industrielle, LPCI, INSA de Lyon, Bat. Leonard de Vinci, 20 av. Albert Einstein, 69621 Villeurbanne cedex (France)

2004-07-01

In the context of the prediction of the long-term behaviour of reinforced concrete structures involved in the nuclear waste storage, the corrosion mechanisms of the steels have to be assessed and modelled. When nuclear wastes are embedded in reinforced concrete containers, the chemical environment of the reinforcement is progressively modified, due to the diffusion of the carbonation front inside the concrete matrix. This modification leads to the variation of the properties of the iron oxides formed at the steel/concrete interface, and the active corrosion can be initiated. In order to understand and modelled the mechanisms of steel corrosion in concrete, the equilibrium of two main systems must be separately described with the help of thermodynamic data issued from the literature: - The mineral phases, lime and calcium silicate hydrate (C-S-H), in equilibrium with the pore solution during the propagation of the carbonation front; - The iron oxides in equilibrium with the aqueous solution. For this purpose, the nature of aqueous species present in the pore solution was calculated in the whole range of pH encountered during the cement paste degradation by carbonation. As a matter of fact, as the pH decreases, calcium concentration decreases and silicates concentration increases due to the calcium carbonate formation and C-S-H dissolution. The pH of a carbonated concrete ranges between 8.3 and 10, depending on the partial pressure of carbon dioxide in the porosity and the conversion degree of carbonation. In this pH range, the iron oxides equilibria were analysed as a function of the redox potential and aqueous species (carbonates and sulphates present in the solution) present inside the solution. In a reductive solution and in presence of carbonates, the high solubility of iron oxides may prevent passivation or generate the dissolution of the passive film. Moreover, the relevance of thermodynamics calculations has been confirmed by corrosion tests of mild steel

On the carbide formation in high-carbon stainless steel

International Nuclear Information System (INIS)

Mujahid, M.; Qureshi, M.I.

1996-01-01

Stainless steels containing high Cr as well as carbon contents in excess of 1.5 weight percent have been developed for applications which require high resistance erosion and environmental corrosion. Formation of carbides is one of important parameters for controlling properties of these materials especially erosion characteristics. Percent work includes the study of different type of carbides which from during the heat treatment of these materials. It has been found that precipitation of secondary carbides and the nature of matrix transformation plays an important role in determining the hardness characteristics of these materials. (author)

The relationship between microbial metabolic activity and biocorrosion of carbon steel.

Science.gov (United States)

Dzierzewicz, Z; Cwalina, B; Chodurek, E; Wilczok, T

1997-12-01

The effect of metabolic activity (expressed by generation time, rate of H2S production and the activity of hydrogenase and adenosine phosphosulphate (APS)-reductase enzymes) of the 8 wild strains of Desulfovibrio desulfuricans and of their resistance to metal ions (Hg2+, Cu2+, Mn2+, Zn2+, Ni2+, Cr3+) on the rate of corrosion of carbon steel was studied. The medium containing lactate as the carbon source and sulphate as the electron acceptor was used for bacterial metabolic activity examination and in corrosive assays. Bacterial growth inhibition by metal ions was investigated in the sulphate-free medium. The rate of H2S production was approximately directly proportional to the specific activities of the investigated enzymes. These activities were inversely proportional to the generation time. The rate of microbiologically induced corrosion (MIC) of carbon steel was directly proportional to bacterial resistance to metal ions (correlation coefficient r = 0.95). The correlation between the MIC rate and the activity of enzymes tested, although weaker, was also observed (r = 0.41 for APS-reductase; r = 0.69 for hydrogenase; critical value rc = 0.30, p = 0.05, n = 40).

EIS Response of MIC on Carbon Steel

DEFF Research Database (Denmark)

Hilbert, Lisbeth Rischel; Maahn, Ernst

1998-01-01

Abstract Microbially influenced corrosion of carbon steel under sulphate reducing (sulphide-producing) bacterial activity (SRB) results in the formation of both ferrous sulphides as well as biofilm on the metal surface. The electrochemical characteristics of the ferrous sulphide/steel interface...... as compared to the biofilm/ferrous sulphide/steel interface has been studied with EIS, DC polarisations (Tafel, LPR) and a potentiostatic step technique. The electrochemical response is related to a threshold sulphide concentration above which very characteristic changes such as indications of finite...

Reliability-based condition assessment of steel containment and liners

International Nuclear Information System (INIS)

Ellingwood, B.; Bhattacharya, B.; Zheng, R.

1996-11-01

Steel containments and liners in nuclear power plants may be exposed to aggressive environments that may cause their strength and stiffness to decrease during the plant service life. Among the factors recognized as having the potential to cause structural deterioration are uniform, pitting or crevice corrosion; fatigue, including crack initiation and propagation to fracture; elevated temperature; and irradiation. The evaluation of steel containments and liners for continued service must provide assurance that they are able to withstand future extreme loads during the service period with a level of reliability that is sufficient for public safety. Rational methodologies to provide such assurances can be developed using modern structural reliability analysis principles that take uncertainties in loading, strength, and degradation resulting from environmental factors into account. The research described in this report is in support of the Steel Containments and Liners Program being conducted for the US Nuclear Regulatory Commission by the Oak Ridge National Laboratory. The research demonstrates the feasibility of using reliability analysis as a tool for performing condition assessments and service life predictions of steel containments and liners. Mathematical models that describe time-dependent changes in steel due to aggressive environmental factors are identified, and statistical data supporting the use of these models in time-dependent reliability analysis are summarized. The analysis of steel containment fragility is described, and simple illustrations of the impact on reliability of structural degradation are provided. The role of nondestructive evaluation in time-dependent reliability analysis, both in terms of defect detection and sizing, is examined. A Markov model provides a tool for accounting for time-dependent changes in damage condition of a structural component or system. 151 refs

A Study on the Corrosion Behavior of Carbon Steel Exposed to a H2S-Containing NH4Cl Medium

Science.gov (United States)

Wang, Hai-bo; Li, Yun; Cheng, Guang-xu; Wu, Wei; Zhang, Yao-heng

2018-04-01

NH4Cl corrosion failure often occurs in the overhead systems of hydrotreaters, and this failure is always accompanied by the appearance of H2S. A combination of electrochemical and surface spectroscopic (SEM/EDS, AFM, XRD) techniques was used to investigate the effect of different factors, including the surface roughness, temperature, dissolved oxygen, pH and H2S concentration, on the corrosion behavior of carbon steel in an NH4Cl environment with the presence of H2S. The effect of H2S concentrations (at the ppm level) on the corrosion behavior of carbon steel was systematically revealed. The experimental results clearly indicated that the corrosion rate reached a minimum value at 10 ppm H2S. The steel surface was covered by a uniform corrosion product film in a 10 ppm H2S environment, and the corrosion product film was tight and protective. The ammonia from NH4Cl helped maintaining the protectiveness of the corrosion films in this environment. Dissolved oxygen mainly accelerated the cathodic reaction. The cathodic limiting current density increased with increasing temperature, and the anodic branch polarization curves were similar at different temperatures. The anodic current density decreased as the pH decreased, and the cathodic current density increased as the pH decreased. The absolute surface roughness (R a) of carbon steel increased from 132.856 nm at 72 h to 153.973 nm at 144 h, and the rougher surface resulted in a higher corrosion rate. The critical innovation in this research was that multiple influential factors were revealed in the NH4Cl environment with the presence of H2S.

A Study on the Corrosion Behavior of Carbon Steel Exposed to a H2S-Containing NH4Cl Medium

Science.gov (United States)

Wang, Hai-bo; Li, Yun; Cheng, Guang-xu; Wu, Wei; Zhang, Yao-heng

2018-05-01

NH4Cl corrosion failure often occurs in the overhead systems of hydrotreaters, and this failure is always accompanied by the appearance of H2S. A combination of electrochemical and surface spectroscopic (SEM/EDS, AFM, XRD) techniques was used to investigate the effect of different factors, including the surface roughness, temperature, dissolved oxygen, pH and H2S concentration, on the corrosion behavior of carbon steel in an NH4Cl environment with the presence of H2S. The effect of H2S concentrations (at the ppm level) on the corrosion behavior of carbon steel was systematically revealed. The experimental results clearly indicated that the corrosion rate reached a minimum value at 10 ppm H2S. The steel surface was covered by a uniform corrosion product film in a 10 ppm H2S environment, and the corrosion product film was tight and protective. The ammonia from NH4Cl helped maintaining the protectiveness of the corrosion films in this environment. Dissolved oxygen mainly accelerated the cathodic reaction. The cathodic limiting current density increased with increasing temperature, and the anodic branch polarization curves were similar at different temperatures. The anodic current density decreased as the pH decreased, and the cathodic current density increased as the pH decreased. The absolute surface roughness ( R a) of carbon steel increased from 132.856 nm at 72 h to 153.973 nm at 144 h, and the rougher surface resulted in a higher corrosion rate. The critical innovation in this research was that multiple influential factors were revealed in the NH4Cl environment with the presence of H2S.

Incorporation of Fe3O4/CNTs nanocomposite in an epoxy coating for corrosion protection of carbon steel

Science.gov (United States)

Pham, Gia Vu; Truc Trinh, Anh; To, Thi Xuan Hang; Duong Nguyen, Thuy; Trang Nguyen, Thu; Hoan Nguyen, Xuan

2014-09-01

In this study Fe3O4/CNTs composite with magnetic property was prepared by attaching magnetic nanoparticles (Fe3O4) to carbon nanotubes (CNTs) by hydrothermal method. The obtained Fe3O4/CNTs composite was characterized by Fourier transform infrared (FTIR) spectroscopy, powder x-ray diffraction and transmission electron microscopy. The Fe3O4/CNTs composite was then incorporated into an epoxy coating at concentration of 3 wt%. Corrosion protection of epoxy coating containing Fe3O4/CNTs composite was evaluated by electrochemical impedance spectroscopy and adhesion measurement. The impedance measurements show that Fe3O4/CNTs composite enhanced the corrosion protection of epoxy coating. The corrosion resistance of the carbon steel coated by epoxy coating containing Fe3O4/CNTs composite was significantly higher than that of carbon steel coated by clear epoxy coating and epoxy coating containing CNTs. FE-SEM photographs of fracture surface of coatings showed good dispersion of Fe3O4/CNTs composite in the epoxy matrix.

Incorporation of Fe3O4/CNTs nanocomposite in an epoxy coating for corrosion protection of carbon steel

International Nuclear Information System (INIS)

Pham, Gia Vu; Trinh, Anh Truc; Hang To, Thi Xuan; Nguyen, Thuy Duong; Nguyen, Thu Trang; Nguyen, Xuan Hoan

2014-01-01

In this study Fe 3 O 4 /CNTs composite with magnetic property was prepared by attaching magnetic nanoparticles (Fe 3 O 4 ) to carbon nanotubes (CNTs) by hydrothermal method. The obtained Fe 3 O 4 /CNTs composite was characterized by Fourier transform infrared (FTIR) spectroscopy, powder x-ray diffraction and transmission electron microscopy. The Fe 3 O 4 /CNTs composite was then incorporated into an epoxy coating at concentration of 3 wt%. Corrosion protection of epoxy coating containing Fe 3 O 4 /CNTs composite was evaluated by electrochemical impedance spectroscopy and adhesion measurement. The impedance measurements show that Fe 3 O 4 /CNTs composite enhanced the corrosion protection of epoxy coating. The corrosion resistance of the carbon steel coated by epoxy coating containing Fe 3 O 4 /CNTs composite was significantly higher than that of carbon steel coated by clear epoxy coating and epoxy coating containing CNTs. FE-SEM photographs of fracture surface of coatings showed good dispersion of Fe 3 O 4 /CNTs composite in the epoxy matrix. (paper)

SYNTHESIS AND STUDY OF CORROSION PERFORMANCE OF EPOXY COATING CONTAINING MULTI-WALLED CARBON NANOTUBE/ POLY ORTHO AMINOPHENOL NANOCOMPOSITE

Directory of Open Access Journals (Sweden)

N. Bahrami Panah

2016-03-01

Full Text Available The epoxy coatings containing multi-walled carbon nanotube/ poly ortho aminophenol nanocomposite were prepared and used as anticorrosive coatings. The nanocomposites with different contents of carbon nanotube were synthesized in a solution of sodium dodecyl sulfate and ammonium peroxy disulfate as a surfactant and an oxidant, respectively. The morphology and structural properties were confirmed by Fourier transform infrared spectroscopy and scanning electron microscopy methods. The mean size of nanocomposite particles was 20-35 nm determined by scanning electron microscopy. The epoxy coatings containing the nanocomposites were applied over mild steel panels and their corrosion performance was investigated using electrochemical impedance spectroscopy and potentiodynamic polarization measurements in a 3.5 % sodium chloride solution. The results showed that epoxy coatings consisting of nanocomposite with 1 wt.% multi-walled carbon nanotube exhibited higher anticorrosive properties than other prepared coatings of different carbon nanotube contents, which could be due to the strong interaction between the mild steel surface and the conjugated nanocomposite.

Comparative Study of Hardening Mechanisms During Aging of a 304 Stainless Steel Containing α'-Martensite

Science.gov (United States)

Jeong, S. W.; Kang, U. G.; Choi, J. Y.; Nam, W. J.

2012-09-01

Strain aging and hardening behaviors of a 304 stainless steel containing deformation-induced martensite were investigated by examining mechanical properties and microstructural evolution for different aging temperature and time. Introduced age hardening mechanisms of a cold rolled 304 stainless steel were the additional formation of α'-martensite, hardening of α'-martensite, and hardening of deformed austenite. The increased amount of α'-martensite at an aging temperature of 450 °C confirmed the additional formation of α'-martensite as a hardening mechanism in a cold rolled 304 stainless steel. Additionally, the increased hardness in both α'-martensite and austenite phases with aging temperature proved that hardening of both α'-martensite and austenite phases would be effective as hardening mechanisms in cold rolled and aged 304 stainless steels. The results suggested that among hardening mechanisms, hardening of an α'-martensite phase, including the diffusion of interstitial solute carbon atoms to dislocations and the precipitation of fine carbide particles would become a major hardening mechanism during aging of cold rolled 304 stainless steels.

Steel slag carbonation in a flow-through reactor system: the role of fluid-flux.

Science.gov (United States)

Berryman, Eleanor J; Williams-Jones, Anthony E; Migdisov, Artashes A

2015-01-01

Steel production is currently the largest industrial source of atmospheric CO2. As annual steel production continues to grow, the need for effective methods of reducing its carbon footprint increases correspondingly. The carbonation of the calcium-bearing phases in steel slag generated during basic oxygen furnace (BOF) steel production, in particular its major constituent, larnite {Ca2SiO4}, which is a structural analogue of olivine {(MgFe)2SiO4}, the main mineral subjected to natural carbonation in peridotites, offers the potential to offset some of these emissions. However, the controls on the nature and efficiency of steel slag carbonation are yet to be completely understood. Experiments were conducted exposing steel slag grains to a CO2-H2O mixture in both batch and flow-through reactors to investigate the impact of temperature, fluid flux, and reaction gradient on the dissolution and carbonation of steel slag. The results of these experiments show that dissolution and carbonation of BOF steel slag are more efficient in a flow-through reactor than in the batch reactors used in most previous studies. Moreover, they show that fluid flux needs to be optimized in addition to grain size, pressure, and temperature, in order to maximize the efficiency of carbonation. Based on these results, a two-stage reactor consisting of a high and a low fluid-flux chamber is proposed for CO2 sequestration by steel slag carbonation, allowing dissolution of the slag and precipitation of calcium carbonate to occur within a single flow-through system. Copyright © 2014. Published by Elsevier B.V.

A study of the condition for the passivation of carbon steel in bentonite

International Nuclear Information System (INIS)

Taniguchi, Naoki; Morimoto, Masataka; Honda, Akira

1999-01-01

It is important to study the corrosion behavior of materials to be used for overpack for high-level radioactive waste disposal. Carbon steel is one of the candidate materials. The type of corrosion on carbon steel depends on whether the carbon steel is passivated or not. In this study, the condition for the passivation of carbon steel was studied using bentonite as the buffer material. Anodic polarization in bentonite and the measurements of pH of porewater in bentonite was measured. The results of these experiments showed that the possibility of passivation is small in highly compacted bentonite in groundwater in Japan. Therefore, localized corrosion on carbon steel due to the breakdown of passive film is unlikely in bentonite. In other words, general corrosion seems to be the most probable type of corrosion under repository condition in Japan. (author)

Medium carbon vanadium steels for closed die forging

International Nuclear Information System (INIS)

Jeszensky, Gabor; Plaut, Ronald Lesley

1993-01-01

This work analyses the medium carbon micro alloyed vanadium potential for closed die forged production. The steels reach the mechanical resistance requests during cooling after forging, eliminating the subsequent thermal treatment. Those steels also present good fatigue resistance and machinability. The industrial scale experiments are also reported

Effect of magnesium ions on the initial oxidation stages of carbon steel

International Nuclear Information System (INIS)

Subramanian, H.; Subramanian, Veena; Rangarajan, S.; Narasimhan, S.V.; Velmurugan, S.

2012-09-01

Metal Ion Passivation (MIP) is a technique in which passivating ions get into the oxide of structural materials and modifies the oxide in such a way as to reduce the corrosion and corrosion release rates. Magnesium ions are found to be efficient in passivating carbon steel. This study is an attempt to understand the role of magnesium ions during the early stage of film growth on carbon steel. The study reveals that in the presence of Mg, the initial oxide film formed by the application of potential had a different electrochemical property. The microstructure of the parent alloy of steel also interacted differently with Mg during the film formation. The ferrite film was grown on carbon steel by applying 0.1 V (vs SCE) in borate buffer (pH=9, 85 deg. C). The formation and coverage of film on the surface was ascertained by measuring the steady state current density as a function of time. The steady state current density was achieved faster when Mg was present in the solution. The thin film formed was characterized by both by electrochemical impedance spectroscopy and atomic force microscopy. The formation of a passive film (at 0.1 V vs SCE) was evident in both with and without Mg cases, with total impedance of the system increasing by an order of magnitude compared to the film formed at OCP (∼ - 0.825 V vs SCE). The data was fitted to an equivalent circuit representing a metal covered with a porous film. The fit parameters were significantly different for Mg containing system and the charge transfer resistance at oxide/solution interface was observed to be two times higher. The capacitance of the film was also higher in presence of Mg indicating a thinner film. The thin films on carbon steel were characterized by AFM in semi contact mode. The surfaces were found to be covered with fine oxide. Two morphologically different regions could be identified on the surface and they were assigned as pearlite and ferrite regions. One of the most notable observations was the

Analysis of heat transfer in plain carbon steels

International Nuclear Information System (INIS)

Han, Heung Nam; Lee, Kyung Jong

1999-01-01

During cooling of steels, the heat transfer was controlled by radiation, convection, conduction and heat evolution from phase transformation. To analyze the heat transfer during cooling precisely, the material constants such as density, heat capacity and the heat evolved during transformation were obtained as functions of temperature and chemical composition for each phase observed in plain carbon steel using a thermodynamic analysis based on the sublattice model of Fe-C-Mn system. The results were applied to 0.049 wt% and 0.155 wt% carbon steels with an austenitic stainless steel as reference by developing a proper heat transfer governing equation. The equation was solved using the lumped system method. In addition, using a transformation dilatometer with adequate experimental conditions to clarify the individual heat transfer effect, the transformation heat evolved during cooling and the transformation behavior as well as the temperature change were observed. The predicted temperature profiles during cooling were well agreed with the measured ones

Ferrite morphology and residual phases in continuously cooled low carbon steels

International Nuclear Information System (INIS)

Dunne, D.P.

1999-01-01

Although much research has been conducted on the isothermal transformation products of medium to high carbon hardenable steels, relatively little has been reported for transformation of low carbon structural steels under continuous cooling conditions. The trend towards reduced carbon levels (less than about 0.1 wt% C) has been driven by demands for formability and weldability, challenging steel designers to maintain strength by microalloying and/or thermomechanical controlled processing. Although control of the ferritic products formed in low carbon steels after hot rolling, normalising and welding is essential in order to ensure adequate strength and toughness, understanding of the microstructures formed on continuous cooling is still limited. In addition, transformation mechanisms remain controversial because of polarisation of researchers into groups championing diffusional and displacive theories for the transformation of austenite over a wide range of cooling rates. The present review compares and draws together the main ferrite classification schemes, and discusses some critical issues on kinetics and mechanisms, in an attempt to rationalise the effects of cooling rate, prior austenite structure and composition on the resulting ferrite structure and its mechanical properties. It is concluded that with increasing cooling rate the ferritic product becomes finer, more plate-like, more dislocated, more carbon supersaturated, more likely to be formed by a displacive mechanism, harder and stronger. Other conclusions are that: (i) 'bainitic ferrite', which is a pervasive form of ferrite in continuously cooled low carbon steels, is different from the conventional upper and lower bainites observed in higher carbon steels, insofar as the co-product 'phase' is typically martensite-austenite islands rather than cementite; and (ii) low carbon bainite rather than martensite is the dominant product at typical fast cooling rates (<500K/s) associated with commercial

Raising the Corrosion Resistance of Low-Carbon Steels by Electrolytic-Plasma Saturation with Nitrogen and Carbon

Science.gov (United States)

Kusmanov, S. A.; Grishina, E. P.; Belkin, P. N.; Kusmanova, Yu. V.; Kudryakova, N. O.

2017-05-01

Structural features of the external oxide layer and internal nitrided, carbonitrided and carburized layers in steels 10, 20 and St3 produced by the method of electrolytic plasma treatment are studied. Specimens of the steels are tested for corrosion in a naturally aerated 1-N solution of sodium chloride. The condition of the metal/sodium chloride solution interface is studied by the method of electrochemical impedance spectroscopy. It is shown that the corrosion resistance of low-carbon steels can be raised by anode electrolytic-plasma saturation with nitrogen and carbon. Recommendations are given on the choice of carbonitriding modes for structural steels.

Effect of Cr and Mo on strain ageing behaviour of low carbon steel

International Nuclear Information System (INIS)

Pereloma, E.V.; Bata, V.; Scott, R.I.; Smith, R.M.

2010-01-01

This work explores the effects of Cr (0.26-0.74 wt%) and Mo (0.09-0.3 wt%) additions on the kinetics of strain ageing process in low carbon steel. The strain ageing behaviour of the steels was investigated by using tensile tests and transmission electron microscopy. The results have shown that Mo-alloyed steels undergo the same four stages of ageing as unalloyed low carbon steel, whereas Cr-alloyed steels exhibit only three stages of ageing. At the same time, the addition of Mo accelerates the ageing response, while alloying with Cr reduces the rate of strain ageing by ∼3 times in comparison with non-alloyed low carbon steel. It especially delays the offset of Stage III. This is explained by the reduction of carbon content in ferrite due to the enrichment of cementite with Cr leading to the reduction of its equilibrium solubility in ferrite.

Effect of Cr and Mo on strain ageing behaviour of low carbon steel

Energy Technology Data Exchange (ETDEWEB)

Pereloma, E.V., E-mail: elenap@uow.edu.au [School of Mechanical, Materials and Mechatronic Engineering, University of Wollongong, Northfields Avenue, Wollongong, NSW 2522 (Australia); Bata, V. [Department of Materials Engineering, Monash University (Australia); Scott, R.I.; Smith, R.M. [BlueScope Steel Limited, Port Kembla (Australia)

2010-04-25

This work explores the effects of Cr (0.26-0.74 wt%) and Mo (0.09-0.3 wt%) additions on the kinetics of strain ageing process in low carbon steel. The strain ageing behaviour of the steels was investigated by using tensile tests and transmission electron microscopy. The results have shown that Mo-alloyed steels undergo the same four stages of ageing as unalloyed low carbon steel, whereas Cr-alloyed steels exhibit only three stages of ageing. At the same time, the addition of Mo accelerates the ageing response, while alloying with Cr reduces the rate of strain ageing by {approx}3 times in comparison with non-alloyed low carbon steel. It especially delays the offset of Stage III. This is explained by the reduction of carbon content in ferrite due to the enrichment of cementite with Cr leading to the reduction of its equilibrium solubility in ferrite.

Corrosion Inhibitor of Carbon Steel from Onion Peel Extract

Directory of Open Access Journals (Sweden)

Muhammad Samsudin Asep

2018-01-01

Full Text Available Carbon steels composed by two main elements, they are iron (Fe and carbon (C elements which widely used in industrial because of its resistance and more affordable than stainless steel, but their weakness is they have low corrosion resistance. One way to modify carbon steel is by coating them with antioxidant compounds that can delay, slow down, and prevent lipid oxidation process, which obtained from onion peel extract. Several studies on corrosion inhibitors have been performed. However, the efficiency was not reach the optimum. This study aims to examine the effect of onion peel extract concentration on the efficiency of corrosion inhibitor and characterization of the green corrosion inhibitor from onion peel extract. This research method begins by extracting onion peel to 200 ml solvent which we use aquadest and methanol and mixed with 5 grams of crushed onion peel, then let them be extracted for 60 minutes with room temperature. Once it was filtered and the solution obtained, followed by evaporating process with rotary evaporator to decrease the content of solvent. The product is ready to be used as a green corrosion inhibitor of carbon steel in 1 mol/L HCl. While the analysis used is HPLC qualitative analysis, and electroplatting process. The impedance is measured at a frequency of 100 kHz to 4 mHz with an AC current of 10mV. Inhibitor concentrations are vary between 2 ml and 4 ml of onion peel extract. Electroplatting is done within 30 minutes with 10 minutes each checking time. Furthermore, quantitative analysis was done for the analysis of corrosion rate and weight loss. Based on HPLC analysis, it is known that the extract of onion peel contains 1mg/L of quercetin, which is belong to flavonoid group as green inhibitor. While electroplatting process, aquadest solvent having average efficiency of 99,57% for 2 ml of extract, and 99,60% for 4 ml of extract. Methanol solvent having average efficiency of 99,52% for 2 ml of extract and 99

Microstructures and mechanical properties of duplex low carbon steel

Science.gov (United States)

Alfirano; Eben, U. S.; Hidayat, M.

2018-04-01

The microstructures behavior of duplex cold-rolled low carbon steel for automotive applications has been investigated. Intercritical annealing treatment is commonly used to develop a duplex low carbon steel containing ferrite and martensite. To get a duplex phase ferrite and martensite, the specimens were heated at inter-critical annealing temperature of 775°C - 825°C, for heating time up to 20 minutes, followed by water-quenched. The hardness of specimens was studied. The optical microscopy was used to analyze the microstructures. The optimal annealing conditions (martensite volume fraction approaching 20%) at 775°C with a heating time of 10 minutes was achieved. The highest hardness value was obtained in cold-rolled specimens of 41% in size reduction for intercritical annealing temperature of 825°C. In this condition, the hardness value was 373 HVN. The correlation between intercritical annealing temperature and time can be expressed in the transformation kinetics as fγ/fe = 1-exp(-Ktn) wherein K and n are grain growth rate constant and Avrami’s exponent, respectively. From experiment, the value of K = 0.15 and n = 0.461. Using the relationship between temperatures and heating time, activation energy (Q) can be calculated that is 267 kJ/mol.

Coupled gamma/alpha phase transformations in low-carbon steels

Science.gov (United States)

Mizutani, Yasushi

Since steels have been the most prevalently utilized materials for many years, the desire for steels with low alloying components with a well-balanced combination of high strength and toughness is increasing. Low carbon steels consisting of bainitic microstructures are ideally suited to meeting such technological and economic requirements. Thus it is extremely important to fully clarify the mechanism of bainite formation in order to produce this type of engineering steel by optimized alloy and process design. This research focuses on understanding the mechanism of coupled displacive/diffusional gamma/alpha transformation in low-carbon steels including bainitic and martensitic transformation, and establishing a more comprehensive and physically rational computational model for predictive control of coupled gamma/alpha transformation phenomena. Models for coupled gamma/alpha phase transformation proposed in this study are based on a mechanistic and unified theory and the following assumptions: (1) The energy dissipation due to interface motion can be linearly combined with the energy dissipation due to carbon diffusion. (2) The carbon concentrations at the interface in both gamma and alpha phases are constrained by an interface solute trapping law. (3) Interface motion during nucleation is also governed by the carbon diffusion field velocity. (4) The response function of glissile interface motion can be expressed in the form of thermally activated dislocation glide. In contrast to the conventional semi-empirical models of the previous literature, the computational model proposed in this study is demonstrated to successfully provide a comprehensive and quantitative prediction of the effects of temperature, composition, microstructure, and the interactions among them. This includes the effects of substitutional solutes, morphology of the parent gamma phase, density of nucleation sites, temperature dependent variation of flow stress of matrix, and dynamic recovery of

Anti-corrosive Effects of Multi-Walled Carbon Nano Tube and Zinc Particle Shapes on Zinc Ethyl Silicate Coated Carbon Steel

Energy Technology Data Exchange (ETDEWEB)

Jang, JiMan; Shon, MinYoung; Kwak, SamTak [Pukyong National University, Busan (Korea, Republic of)

2016-01-15

Zinc ethyl silicate coatings containing multi walled carbon nanotubes (MWCNTs) were prepared, to which we added spherical and flake shaped zinc particles. The anti-corrosive effects of MWCNTs and zinc shapes on the zinc ethyl silicate coated carbon steel was examined, using electrochemical impedance spectroscopy and corrosion potential measurement. The results of EIS and corrosion potential measurement showed that the zinc ethyl silicate coated with flake shaped zinc particles and MWCNT showed lesser protection to corrosion. These outcomes were in agreement with previous results of corrosion potential and corrosion occurrence.

Chemical reactions during sintering of Fe-Cr-Mn-Si-Ni-Mo-C-steels with special reference to processing in semi-closed containers

Directory of Open Access Journals (Sweden)

Cias A.

2015-01-01

Full Text Available Sintering of Cr, Mn and Si bearing steels has recently attracted both experimental and theoretical attention and processing in semiclosed containers has been reproposed. This paper brings together relevant thermodynamic data and considers the kinetics of some relevant chemical reactions. These involve iron and carbon, water vapour, carbon monoxide and dioxide, hydrogen and nitrogen of the sintering atmospheres and the alloying elements Cr, Mn, Mo and Si. The paper concludes by presenting mechanical properties data for three steels sintered in local microatmosphere with nitrogen, hydrogen, nitrogen-5% hydrogen and air as the furnace gas.

Carbon-14 speciation during anoxic corrosion of activated steel in a repository environment

Energy Technology Data Exchange (ETDEWEB)

Wieland, E.; Cvetkovic, B.Z.; Kunz, D. [Paul Scherrer Institute, Villigen (Switzerland). Lab. for Waste Management; Salazar, G.; Szidat, S. [Bern Univ. (Switzerland). Dept. of Chemistry and Biochemistry and Oeschger Centre for Climate Change Research

2018-01-15

Radioactive waste contains significant amounts of {sup 14}C which has been identified a key radionuclide in safety assessments. In Switzerland, the {sup 14}C inventory of a cement-based repository for low- and intermediate-level radioactive waste (L/ILW) is mainly associated with activated steel (∝85 %). {sup 14}C is produced by {sup 14}N activation in steel parts exposed to thermal neutron flux in light water reactors. Release of {sup 14}C occurs in the near field of a deep geological repository due to anoxic corrosion of activated steel. Although the {sup 14}C inventory of the L/ILW repository and the sources of {sup 14}C are well known, the formation of {sup 14}C species during steel corrosion is only poorly understood. The aim of the present study was to identify and quantify the {sup 14}C-bearing carbon species formed during the anoxic corrosion of iron and steel and further to determine the {sup 14}C speciation in a corrosion experiment with activated steel. All experiments were conducted in conditions similar to those anticipated in the near field of a cement-based repository.

Improvement of deposition efficiency and control of hardness for cold-sprayed coatings using high carbon steel/mild steel mixture powder

International Nuclear Information System (INIS)

Ogawa, Kazuhiro; Amao, Satoshi; Yokoyama, Nobuyuki; Ootaki, Kousuke

2011-01-01

In this study, in order to make high carbon steel coating by cold spray technique, spray conditions such as carrier gas temperature and pressure etc. were investigated. And also, in order to improve deposition efficiency and control coating hardness of cold-sprayed high carbon steel, high carbon and mild steel mixed powder and its mechanical milled powder were developed and were optimized. By using the cold-spray technique, particle deposition of a high carbon steel was successful. Moreover, by applying mixed and mechanical milled powders, the porosity ratio was decreased and deposition efficiency was improved. Furthermore, using these powders, it is possible to control the hardness value. Especially, when using mechanical milled powder, it is very difficult to identify the interface between the coating and the substrate. The bonding between the coating and the substrate is thus considered to be excellent. (author)

Content of nitrogen in waste petroleum carbon for steel industries

International Nuclear Information System (INIS)

Rios, R.O; Jimenez, A.F; Szieber, C.W; Banchik, A.D

2004-01-01

Steel industries use refined carbon as an alloy for steel production. This alloy is produced from waste carbon from the distillation of the petroleum. The refined carbon, called recarburizer, is obtained by calcination at high temperature. Under these thermal conditions the organic molecules decompose and a fraction of the N 2 , S and H 2 , volatile material and moisture are released; while the carbon tends to develop a crystalline structure similar to graphite's. The right combination of calcinations temperature and time in the furnace can optimize the quality of the resulting product. The content of S and N 2 has to be minimized for the use of calcined carbon in the steel industry. Nitrogen content should be reduced by two orders of magnitude, from 1% - 2% down to hundreds of ppm by weight. This work describes the activities undertaken to obtain calcined coke from petroleum from crude oil carbon that satisfies the requirements of the Mercosur standard 02:00-169 (Pending) for use as a carborizer in steels industries. To satisfy the requirements of the Mercosur standards NM 236:00 IRAM-IAS-NM so that graphite is used as a carburizer a content of 300 ppm maximum weight of nitrogen has to be obtained. So the first stage in this development is to define a production process for supplying calcined coke in the range of nitrogen concentrations required by the Mercosur standards (CW)

Accelerated Carbonation of Steel Slag Compacts: Development of High-Strength Construction Materials

Energy Technology Data Exchange (ETDEWEB)

Quaghebeur, Mieke; Nielsen, Peter, E-mail: peter.nielsen@vito.be; Horckmans, Liesbeth [Sustainable Materials Management, VITO, Mol (Belgium); Van Mechelen, Dirk [RECMIX bvba, Genk (Belgium)

2015-12-17

Mineral carbonation involves the capture and storage of carbon dioxide in carbonate minerals. Mineral carbonation presents opportunities for the recycling of steel slags and other alkaline residues that are currently landfilled. The Carbstone process was initially developed to transform non-hydraulic steel slags [stainless steel (SS) slag and basic oxygen furnace (BOF) slags] in high-quality construction materials. The process makes use of accelerated mineral carbonation by treating different types of steel slags with CO{sub 2} at elevated pressure (up to 2 MPa) and temperatures (20–140°C). For SS slags, raising the temperature from 20 to 140°C had a positive effect on the CO{sub 2} uptake, strength development, and the environmental properties (i.e., leaching of Cr and Mo) of the carbonated slag compacts. For BOF slags, raising the temperature was not beneficial for the carbonation process. Elevated CO{sub 2} pressure and CO{sub 2} concentration of the feed gas had a positive effect on the CO{sub 2} uptake and strength development for both types of steel slags. In addition, the compaction force had a positive effect on the strength development. The carbonates that are produced in situ during the carbonation reaction act as a binder, cementing the slag particles together. The carbonated compacts (Carbstones) have technical properties that are equivalent to conventional concrete products. An additional advantage is that the carbonated materials sequester 100–150 g CO{sub 2}/kg slag. The technology was developed on lab scale by the optimization of process parameters with regard to compressive strength development, CO{sub 2} uptake, and environmental properties of the carbonated construction materials. The Carbstone technology was validated using (semi-)industrial equipment and process conditions.

Biaxial Loading Tests for steel containment vessel

Energy Technology Data Exchange (ETDEWEB)

Miyagawa, T. [Nuclear Power Engineering Corp., Tokyo (Japan); Wright, D.J.; Arai, S.

1999-07-01

The Nuclear Power Engineering Corporation (NUPEC) has conducted a 1/10 scale of the steel containment vessel (SCV) test for the understanding of ultimate structural behavior beyond the design pressure condition. Biaxial Loading Tests were supporting tests for the 1/10 scale SCV model to evaluate the method of estimating failure conditions of thin steel plates under biaxial loading conditions. The tentative material models of SGV480 and SPV490 were obtained. And the behavior of SGV480 and SPV490 thin steel plates under biaxial loading conditions could be well simulated by FE-Analyses with the tentative material models and Mises constitutive law. This paper describes the results and the evaluations of these tests. (author)

Biaxial Loading Tests for steel containment vessel

International Nuclear Information System (INIS)

Miyagawa, T.; Wright, D.J.; Arai, S.

1999-01-01

The Nuclear Power Engineering Corporation (NUPEC) has conducted a 1/10 scale of the steel containment vessel (SCV) test for the understanding of ultimate structural behavior beyond the design pressure condition. Biaxial Loading Tests were supporting tests for the 1/10 scale SCV model to evaluate the method of estimating failure conditions of thin steel plates under biaxial loading conditions. The tentative material models of SGV480 and SPV490 were obtained. And the behavior of SGV480 and SPV490 thin steel plates under biaxial loading conditions could be well simulated by FE-Analyses with the tentative material models and Mises constitutive law. This paper describes the results and the evaluations of these tests. (author)

Electroslag welding of rotor steels produced with vacuum-carbon reduction

International Nuclear Information System (INIS)

Roshchin, M.B.; Modzhuk, M.D.; Izvekov, B.V.

1985-01-01

Metallurgical processes of electroslag welding of rotor steels, melted with vacuum-carbon deoxidation, have been considered. It is established, that during electroslag welding of steels with carbon content 0.20...0.30%, suppression of welding bath boiling and production of dense weld metal with a high impact strength can be ensured at oxygen concentration in soldered on metal not exceeding 0.01% and silicon content 0.06...0.10%

Use of Homogeneously-Sized Carbon Steel Ball Bearings to Study Microbially-Influenced Corrosion in Oil Field Samples.

Science.gov (United States)

Voordouw, Gerrit; Menon, Priyesh; Pinnock, Tijan; Sharma, Mohita; Shen, Yin; Venturelli, Amanda; Voordouw, Johanna; Sexton, Aoife

2016-01-01

Microbially-influenced corrosion (MIC) contributes to the general corrosion rate (CR), which is typically measured with carbon steel coupons. Here we explore the use of carbon steel ball bearings, referred to as beads (55.0 ± 0.3 mg; Ø = 0.238 cm), for determining CRs. CRs for samples from an oil field in Oceania incubated with beads were determined by the weight loss method, using acid treatment to remove corrosion products. The release of ferrous and ferric iron was also measured and CRs based on weight loss and iron determination were in good agreement. Average CRs were 0.022 mm/yr for eight produced waters with high numbers (10(5)/ml) of acid-producing bacteria (APB), but no sulfate-reducing bacteria (SRB). Average CRs were 0.009 mm/yr for five central processing facility (CPF) waters, which had no APB or SRB due to weekly biocide treatment and 0.036 mm/yr for 2 CPF tank bottom sludges, which had high numbers of APB (10(6)/ml) and SRB (10(8)/ml). Hence, corrosion monitoring with carbon steel beads indicated that biocide treatment of CPF waters decreased the CR, except where biocide did not penetrate. The CR for incubations with 20 ml of a produced water decreased from 0.061 to 0.007 mm/yr when increasing the number of beads from 1 to 40. CRs determined with beads were higher than those with coupons, possibly also due to a higher weight of iron per unit volume used in incubations with coupons. Use of 1 ml syringe columns, containing carbon steel beads, and injected with 10 ml/day of SRB-containing medium for 256 days gave a CR of 0.11 mm/yr under flow conditions. The standard deviation of the distribution of residual bead weights, a measure for the unevenness of the corrosion, increased with increasing CR. The most heavily corroded beads showed significant pitting. Hence the use of uniformly sized carbon steel beads offers new opportunities for screening and monitoring of corrosion including determination of the distribution of corrosion rates, which allows

SURFACE ROUGHNESS AND CUTTING FORCES IN CRYOGENIC TURNING OF CARBON STEEL

Directory of Open Access Journals (Sweden)

T. C. YAP

2015-07-01

Full Text Available The effect of cryogenic liquid nitrogen on surface roughness, cutting forces, and friction coefficient of the machined surface when machining of carbon steel S45C in wet, dry and cryogenic condition was studied through experiments. The experimental results show that machining with liquid nitrogen increases the cutting forces, reduces the friction coefficient, and improves the chips produced. Beside this, conventional machining with cutting fluid is still the most suitable method to produce good surface in high speed machining of carbon steel S45C whereas dry machining produced best surface roughness in low speed machining. Cryogenic machining is not able to replace conventional cutting fluid in turning carbon steel.

Bainite formation kinetics in high carbon alloyed steel

International Nuclear Information System (INIS)

Luzginova, N.V.; Zhao, L.; Sietsma, J.

2008-01-01

In recent years, many investigations have been carried out on the modeling of the bainite formation. In the present work, a physical approach proposed in the literature is implemented to model the formation of lower bainite in high carbon steels (1 wt.% C). In this model, the carbon diffusion is assumed to control the kinetics of the bainite formation. Both the nucleation and the growth rates are considered in an Avrami type analysis. The effect of alloying elements is taken into account considering only the thermodynamics of the system. The results and the physical meaning of the model parameters are discussed. It is shown that the diffusional approach gives a reasonable description of bainite formation kinetics in high carbon steel. Only two fitting parameters are used: the first accounts for carbon grain-boundary diffusion and the second is the initial nucleation-site density. The model satisfactorily accounts for the effect of transformation temperature, but does not take into account the carbide precipitation during bainite formation and the effect of alloying elements on the diffusion coefficient of carbon

Precipitation behavior of the lower bainitic carbide in a medium-carbon steel containing Si, Mn and Mo

International Nuclear Information System (INIS)

Liu, J.; Luo, C.P.

2006-01-01

The fine microstructure, crystallographic features and ε-carbides precipitation behavior of lower bainite produced by isothermal transformation in a medium-carbon steel containing Si, Mn and Mo were investigated using transmission electronic microscopy. It was found that the microstructure produced by isothermal reaction at 320 deg. C was composed of a large amount of plate-like lower bainite with retained austenite embedded between the plates, and ε-carbides precipitated within them. Midrib and subunits were readily visible in the lower bainite plate. The bainite plate kept a G-T orientation relationship (OR) with the austenite. Selected area electron diffraction patterns of 'three phases in four variants' and analysis indicated that two variants of ε-carbides precipitated in a single bainitic ferrite plate. The two (or three) variants of ε-carbides can simultaneously keep a Jack OR with its 'bainite matrix', while keeping no fixed OR with the austenite. The crystallographic features of ε-carbides precipitated within the bainite were the same as those observed in tempered martensite. The results indicated that the bainitic transformation bore an analogy to the martensitic one in carbide precipitation

Carbon steel protection in G.S. (Girlder sulfide) plants. CITROSOLV process influence. Pt. 6

International Nuclear Information System (INIS)

Lires, O.A.; Burkart, A.L.; Delfino, C.A.; Rojo, E.A.

1988-01-01

In order to protect carbon steel towers and piping of Girlder sulfide (G.S.) experimental heavy water plants against corrosion produced by the action of aqueous solutions of hydrogen sulfides, a method, previously published, was developed. Carbon steel, exposed to saturated aqueous solutions of hydrogen sulfide, forms iron sulfide scales. In oxygen free solutions evolution of corrosion follows the sequence: mackinawite → cubic ferrous sulfide → troilite → pyrrotite → pyrite. Scales formed by pyrrotite-pyrite or pyrite are the most protective layers (these are obtained at 130 deg C, 2 MPa, for periods of 14 days). CITROSOLV Process (Pfizer) is used to descaling and passivating stainless steel plant's components. This process must be used in mixed (carbon steel - stainless steel) circuits and may cause the formation of magnetite scales over the carbon steel. The influence of magnetite in the pyrrotite-pyrite scales formation is studied in this work. (Author) [es

Adventitious Carbon on Primary Sample Containment Metal Surfaces

Science.gov (United States)

Calaway, M. J.; Fries, M. D.

2015-01-01

Future missions that return astromaterials with trace carbonaceous signatures will require strict protocols for reducing and controlling terrestrial carbon contamination. Adventitious carbon (AC) on primary sample containers and related hardware is an important source of that contamination. AC is a thin film layer or heterogeneously dispersed carbonaceous material that naturally accrues from the environment on the surface of atmospheric exposed metal parts. To test basic cleaning techniques for AC control, metal surfaces commonly used for flight hardware and curating astromaterials at JSC were cleaned using a basic cleaning protocol and characterized for AC residue. Two electropolished stainless steel 316L (SS- 316L) and two Al 6061 (Al-6061) test coupons (2.5 cm diameter by 0.3 cm thick) were subjected to precision cleaning in the JSC Genesis ISO class 4 cleanroom Precision Cleaning Laboratory. Afterwards, the samples were analyzed by X-ray photoelectron spectroscopy (XPS) and Raman spectroscopy.

Accelerated corrosion of stainless steel in thiocyanate-containing solutions

Energy Technology Data Exchange (ETDEWEB)

Pistorius, P Chris; Li, Wen

2012-09-19

It is known that reduced sulfur compounds (such as thiocyanate and thiosulfate) can accelerate active corrosion of austenitic stainless steel in acid solutions, but before we started this project the mechanism of acceleration was largely unclear. This work combined electrochemical measurements and analysis using scanning electron microscopy (SEM) and X-ray photo-electron spectroscopy (XPS), which provided a comprehensive understanding of the catalytic effect of reduced sulfur species on the active corrosion of stainless steel. Both the behavior of the pure elements and the steel were studied and the work focused on the interaction between the pure elements of the steel, which is the least understood area. Upon completion of this work, several aspects are now much clearer. The main results from this work can be summarized as follows: The presence of low concentrations (around 0.1 mM) of thiocyanate or tetrathionate in dilute sulfuric acid greatly accelerates the anodic dissolution of chromium and nickel, but has an even stronger effect on stainless steels (iron-chromium-nickel alloys). Electrochemical measurements and surface analyses are in agreement with the suggestion that accelerated dissolution really results from suppressed passivation. Even well below the passivation potential, the electrochemical signature of passivation is evident in the electrode impedance; the electrode impedance shows clearly that this pre-passivation is suppressed in the presence of thiocyanate. For the stainless steels, remarkable changes in the morphology of the corroded metal surface and in the surface concentration of chromium support the suggestion that pre-passivation of stainless steels is suppressed because dissolution of chromium is accelerated. Surface analysis confirmed that adsorbed sulfur / sulfide forms on the metal surfaces upon exposure to solutions containing thiocyanate or thiosulfate. For pure nickel, and steels containing nickel (and residual copper), bulk sulfide

Engineering Performance of High Strength Concrete Containing Steel Fibre Reinforcement

Directory of Open Access Journals (Sweden)

Md Azree Othuman Mydin

2013-09-01

Full Text Available The development and utilization of the high strength concrete in the construction industry have been increasing rapidly. Fiber reinforced concrete is introduced to overcome the weakness of the conventional concrete because concrete normally can crack under a low tensile force and it is known to be brittle. Steel fibre is proved to be the popular and best combination in the high strength concrete to result the best in the mechanical and durability properties of high strength concrete with consideration of curing time, steel fibre geometry, concrete grade and else more. The incorporation of steel fibre in the mortar mixture is known as steel fibre reinforced concrete have the potential to produce improvement in the workability, strength, ductility and the deformation of high strength concrete. Besides that, steel fibre also increases the tensile strength of concrete and improves the mechanical properties of the steel fibre reinforced concrete. The range for any high strength concrete is between 60MPa-100MPa. Steel fibre reinforced concrete which contains straight fibres has poorer physical properties than that containing hooked end stainless steel fibre due to the length and the hooked steel fibre provide a better effective aspects ratio. Normally, steel fibre tensile strength is in the range of 1100MPa-1700MPa. Addition of less steel fibre volumes in the range of 0.5% to 1.0% can produce better increase in the flexural fatigue strength. The strength can be increased with addition of steel fibre up to certain percentage. This paper will review and present some basic properties of steel fibre reinforced concrete such as mechanical, workability and durability properties.

Electrochemical noise from corroding carbon steel and aluminium

International Nuclear Information System (INIS)

Singh, P.R.; Gaonkar, K.B.; De, P.K.; Banerjee, S.

1997-05-01

Electrochemical noise measurements were conducted on carbon steel and aluminium in sodium chloride solutions. Noise parameters like standard deviation of potential and current, noise resistance, pitting index, noise power were studied for the purpose of measuring corrosion rate. These parameters compared well with the corrosion rate. Pitting index was not very reliable. Current noise was more close to the corrosion rates. General corrosion gave rise to white noise type of power spectrum while flicker noise type of spectrum was obtained from pitting attack. Sodium nitrite is shown to inhibit the corrosion of carbon steel. Aluminium corrodes in the early period of exposure and passivates during long exposure

Passive film growth on carbon steel and its nanoscale features at various passivating potentials

International Nuclear Information System (INIS)

Li, Yuan; Cheng, Y. Frank

2017-01-01

Highlights: • Imaged the topography of passivated steel at various film-forming potentials. • Characterized the nanoscale features of passive films. • Determined the composition of passive films formed at various potentials. - Abstract: In this work, the passivation and topographic sub-structure of passive films on a carbon steel in a carbonate/bicarbonate solution was characterized by electrochemical measurements, atomic force microscopy and X-ray photoelectron spectroscopy. When passivating at a potential near the active-passive transition, the film contains the mixture of Fe_3O_4, Fe_2O_3 and FeOOH, with numerous nanoscale features. As the film-forming potential shifts positively, the passive film becomes more compact and the nanoscale features disappear. When the film is formed at a passive potential where the oxygen evolution is enabled, the content of FeOOH in the film increases, resulting in an amorphous topography and reduced corrosion resistance.

Evaluation of long-term corrosion durability and self-healing ability of scratched coating systems on carbon steel in a marine environment

Science.gov (United States)

Zhao, Xia; Chen, Changwei; Xu, Weichen; Zhu, Qingjun; Ge, Chengyue; Hou, Baorong

2017-09-01

Defects in protective-coating systems on steel surfaces are inevitable in practical engineering applications. A composite coating system, including a primer, middle coat and topcoat, were used to protect carbon steel from corrosion in a marine environment. Two environmental additives, glass fibers and thiourea, were applied in the middle coat to modify the coating system. The long-term corrosion durability and self-healing ability of the scratched coating system were evaluated by multiple methods. Results of the electrochemical technologies indicated that the coating system that contained 0.5 wt.% fibers and 0.5 wt.% thiourea presented good corrosion protection and self-healing for carbon steel when immersed in 3.5% NaCl for 120 d. Evolution of localized corrosion factors with time, as obtained from the current distribution showed that fibers combined with thiourea could inhibit the occurrence of local corrosion in scratched coating systems and retarded the corrosion development significantly. Surface characterization suggested that adequate thiourea could be absorbed uniformly on fibers for a long time to play an important role in protecting the carbon steel. Finally, schematic models were established to demonstrate the action of fibers and thiourea on the exposed surface of the carbon steel and the scratched coating system in the entire deterioration process.

Corrosion Protection of Carbon Steel Using Poly aniline Composite with Inorganic Pigments

International Nuclear Information System (INIS)

Al-Dulaimi, A.A.; Shahrir Hashim; Khan, M.I.

2011-01-01

Two inorganic pigments (TiO 2 and SiO 2 ) were used to prepare composites with poly aniline (PANI) by situ polymerization method. PANI and PANI composites with SiO 2 and TiO 2 were characterized using Fourier transform infrared spectroscopy and X-ray diffraction. The morphology of the synthesized pigments (PANI , PANI-SiO 2 and PANI-TiO 2 ) was examined using scanning electron microscopy. Samples were then used as pigments through blending them with acrylic paint and applied on the surface of carbon steel panels. Corrosion was evaluated for coating of carbon steel panels through full immersion test up to standard ASTMG 31. Mass loss was calculated after they have been exposed in acidic media. A digital camera was also used for monitoring corrosion visually on the surface of carbon steel specimens. The results revealed that acrylic paint pigmented by PANI-SiO 2 composite was more efficient in corrosion protection for carbon steel compared with the other synthesized pigments. (author)

The effects of bacteria on the corrosion behavior of carbon steel in compacted bentonite

International Nuclear Information System (INIS)

Nishimura, T.; Wada, R.; Nishimoto, H.; Fujiwara, K.; Taniguchi, N.; Honda, A.

1999-10-01

As a part of evaluation of corrosion life of carbon steel overpack, the experimental studies have been performed on the effects of bacteria on the corrosion behavior of carbon steel in compacted bentonite using iron bacteria (IB) as a representative oxidizing bacteria and sulphur reducing bacteria (SRB) as a representative reducing bacteria. The results of the experimental studies showed that; The activity of SRB was low in compacted bentonite in spite of applying suitable condition for the action of bacteria such as temperature and nutritious solution. Although the corrosion behavior of carbon steel was affected by the existence of bacteria in simple solution, the corrosion rates of carbon steel in compacted bentonite were several μ m/year -10 μ m/year irrespective of coexistence of bacteria and that the corrosion behavior was not affected by the existence of bacteria. According to these results, it was concluded that the bacteria would not affect the corrosion behavior of carbon steel overpack under repository condition. (author)

Energy use and carbon dioxide emissions in the steel sector in key developing countries

Energy Technology Data Exchange (ETDEWEB)

Price, L.K.; Phylipsen, G.J.M.; Worrell, E.

2001-04-01

Iron and steel production consumes enormous quantities of energy, especially in developing countries where outdated, inefficient technologies are still used to produce iron and steel. Carbon dioxide emissions from steel production, which range between 5 and 15% of total country emissions in key developing countries (Brazil, China, India, Mexico, and South Africa), will continue to grow as these countries develop and as demand for steel products such as materials, automobiles, and appliances increases. In this report, we describe the key steel processes, discuss typical energy-intensity values for these processes, review historical trends in iron and steel production by process in five key developing countries, describe the steel industry in each of the five key developing countries, present international comparisons of energy use and carbon dioxide emissions among these countries, and provide our assessment of the technical potential to reduce these emissions based on best-practice benchmarking. Using a best practice benchmark, we find that significant savings, in the range of 33% to 49% of total primary energy used to produce steel, are technically possible in these countries. Similarly, we find that the technical potential for reducing intensities of carbon dioxide emissions ranges between 26% and 49% of total carbon dioxide emissions from steel production in these countries.

Modification of steel surface by plasma electrolytic saturation with nitrogen and carbon

Energy Technology Data Exchange (ETDEWEB)

Kusmanov, S.A., E-mail: sakusmanov@yandex.ru; Kusmanova, Yu.V., E-mail: yulia.kusmanova@yandex.ru; Smirnov, A.A., E-mail: sciencealexsm@gmail.com; Belkin, P.N., E-mail: belkinp@yandex.ru

2016-06-01

The effect of the electrolyte composition with ammonia, acetone, and ammonium chloride on the structure and properties of low carbon steel was studied in anode plasma electrolytic nitrocarburising. An X-ray diffractometer, a scanning electron microscopy (SEM) and an optical microscope were used to characterize the phase composition of the modified layer and its surface morphology. Surface roughness was studied with a profilometer–profilograph. The hardness of the treated and untreated samples was measured using a microhardness tester. The sources of nitrogen and carbon are shown to be the products of evaporation and thermal decomposition of the electrolyte components. It is established that the influence of concentration of ammonia, acetone, and ammonium chloride on the size of the structural components of the hardened layer is explained by the competition of the anode dissolution, high-temperature oxidation and diffusion of the saturating component. The electrolyte composition (10–12.5% ammonium chloride, 5% acetone, 5% ammonia) and processing mode (800 °C, 5–10 min) of low carbon steels allowing to obtain the hardened surface layer up to 0.2 mm with microhardness 930 HV and with decrease in the roughness (R{sub a}) from 1.013 to 0.054 μm are proposed. The anode plasma electrolytic nitricarburising is able to decrease friction coefficient of the treated low carbon steel from 0.191 to 0.169 and wear rate from 13.5 mg to 1.0 mg. - Highlights: • Aqueous solution (12.5% NH{sub 4}Cl, 5% ammonia, 5% acetone) is proposed for PEN/C steels. • Microhardness of steel (0.2% C) is 930 HV due to PEN/C for 5–10 min at 800 °C. • Anode PEN/C of low carbon steel decreases its roughness (R{sub a}) from 1.013 to 0.054 μm. • Anode PEN/C decreases friction coefficient of low carbon steel from 0.191 to 0.169 • Anode PEN/C decreases wear loss of low carbon steel from 13.5 mg to 1.0 mg.

Insights into the behavior of LWR steel containment buildings during severe accidents

International Nuclear Information System (INIS)

Clauss, D.B.; Horschel, D.S.; Blejwas, T.E.

1987-01-01

Investigations into the performance of steel containment subject to pressure and temperature greater than their design basis loads are discussed. The timing, mechanism, and location of a containment failure, i.e., release of radioactive materials, have an important impact on the consequences of a severe accident. We review the results of experiments on steel containment models pressurized to failure, on aged and unaged seals subjected to elevated temperature and pressure, and on electrical penetration assemblies tested for leakage. Based on the results, the important features and details of analytical methods that can be used to predict containment performance are identified. Finally, we speculate on the performance of steel containments in severe accident conditions. (orig.)

Corrosion evaluation of metallic HLW/spent fuel disposal containers - review

International Nuclear Information System (INIS)

Kursten, B.; Smailos, E.; Azkarate, I.; Werme, L.; Smart, N.R.; Marx, G.; Cunado, M.A.; Santarini, G.

2004-01-01

Over the years a lot of investigations have been performed to choose suitable container materials and to characterize their long-term corrosion behaviour in contact with their potential disposal environments, i.e. salt, clay, and granite. Carbon steels, stainless steels, nickel-based alloys, titanium-based alloys, and copper have been widely investigated as potential container materials depending on the studied host rock formation. The results obtained in salt environments indicate that the passively corroding Ti99.8-Pd is the primary choice for the thin-walled corrosion-resistant concept, since its general corrosion rate is negligible and it is highly resistant to localized corrosion and stress corrosion cracking (SCC) in salt brines. The TStE 355 carbon steel is the first candidate for the corrosion-allowance concept because it is resistant to pitting corrosion and SCC and its general corrosion rates are sufficiently low to provide corrosion allowance acceptable for thick-walled containers. Stainless steels, Ni-based alloys, and Ti-based alloys are the most important candidate container materials in clay for the thin-walled concept, while carbon steel is considered the main choice for the thick-walled corrosion-allowance concept. Studies performed in granite seem to indicate that copper containers provide an excellent corrosion barrier with an estimated lifetime exceeding 100,000 years. The TStE 355 carbon steel is also a valid option for a thick-walled container concept in granite. In this paper, some relevant corrosion data of carbon steel and stainless steel in cementitious environments are given in addition because large amounts of concrete will be used as structural materials in most of the envisaged repository design concepts. This paper also provides recommendations for future studies. (authors)

Quenching and partitioning treatment of a low-carbon martensitic stainless steel

International Nuclear Information System (INIS)

Tsuchiyama, Toshihiro; Tobata, Junya; Tao, Teruyuki; Nakada, Nobuo; Takaki, Setsuo

2012-01-01

Highlights: ► The amount of retained austenite was increased by Q and P treatment in 12Cr–0.1C steel. ► Ideal carbon concentrations in austenite and ferrite were calculated assuming CCE condition. ► The optimum partitioning treatment condition for 12Cr–0.1C steel was found. ► The strength–ductility balance of 12Cr–0.1C steel was improved by TRIP effect. - Abstract: Quenching and partitioning (Q and P) treatment was applied to a commercial low-carbon martensitic stainless steel, AISI Type 410 (Fe–12Cr–0.1C). The quench interruption temperature was optimized with consideration of the ideal carbon concentration in untransformed austenite after partitioning to lower the Ms temperature to room temperature. After partitioning at an appropriate temperature, a significant fraction of austenite was retained through the enrichment of carbon into the untransformed austenite. It was also suggested that the addition of silicon is not necessarily required for the Q and P treatment of 12Cr steel because of the retardation of carbide precipitation at the partitioning temperature owing to the large amount of chromium. Tensile testing revealed that the Q and P-treated material exhibited a significantly improved strength–ductility balance compared with conventional quench-and-tempered materials due to the transformation-induced plasticity (TRIP) effect by the retained austenite.

Quenching and partitioning treatment of a low-carbon martensitic stainless steel

Energy Technology Data Exchange (ETDEWEB)

Tsuchiyama, Toshihiro, E-mail: toshi@zaiko.kyushu-u.ac.jp [Department of Materials Science and Engineering, Graduate School of Engineering, Kyushu University, 744 Motooka, Nishi-ku, Fukuoka 819-0395 (Japan); Tobata, Junya; Tao, Teruyuki [Graduate School of Engineering, Kyushu University, 744 Motooka, Nishi-ku, Fukuoka 819-0395 (Japan); Nakada, Nobuo; Takaki, Setsuo [Department of Materials Science and Engineering, Graduate School of Engineering, Kyushu University, 744 Motooka, Nishi-ku, Fukuoka 819-0395 (Japan)

2012-01-15

Highlights: Black-Right-Pointing-Pointer The amount of retained austenite was increased by Q and P treatment in 12Cr-0.1C steel. Black-Right-Pointing-Pointer Ideal carbon concentrations in austenite and ferrite were calculated assuming CCE condition. Black-Right-Pointing-Pointer The optimum partitioning treatment condition for 12Cr-0.1C steel was found. Black-Right-Pointing-Pointer The strength-ductility balance of 12Cr-0.1C steel was improved by TRIP effect. - Abstract: Quenching and partitioning (Q and P) treatment was applied to a commercial low-carbon martensitic stainless steel, AISI Type 410 (Fe-12Cr-0.1C). The quench interruption temperature was optimized with consideration of the ideal carbon concentration in untransformed austenite after partitioning to lower the Ms temperature to room temperature. After partitioning at an appropriate temperature, a significant fraction of austenite was retained through the enrichment of carbon into the untransformed austenite. It was also suggested that the addition of silicon is not necessarily required for the Q and P treatment of 12Cr steel because of the retardation of carbide precipitation at the partitioning temperature owing to the large amount of chromium. Tensile testing revealed that the Q and P-treated material exhibited a significantly improved strength-ductility balance compared with conventional quench-and-tempered materials due to the transformation-induced plasticity (TRIP) effect by the retained austenite.

Nitrogen-containing superlow-carbon austenitic steel 02Kh25N22AM2

Science.gov (United States)

Fe'ldgandler, É. G.; Svistunova, T. V.; Savkina, L. Ya.; Lapshina, O. B.

1996-02-01

At present the equipment for manufacturing carbamide mineral fertilizers is produced from domestic steel 03Kh17N14M3 having "carbamide quality." Imported equipment also used in the industry is produced from steel of the 25-22-2 (Cr -Ni-Mo) type shipped by various firms, namely, 2RE69 (Sandvik, Sweden), 254SFER (Avesta, Sweden), 2522LCN (VDM, Germany), DM 1.4466 (Germany), and X2CrNiMo 25-22-2 (Dalmine, Italy). The imported steels are used because in some units steel 03Khl7Nl4M3 does not provide the requisite corrosion resistance in an intensified process of carbamide manufacturing. We currently possess domestic high-alloyed steel for producing new and repairing imported equipment operating under the severe conditions of carbamide synthesis. The present paper concerns the structure, mechanical properties, and corrosion resistance of industrially produced steel 02Kh25N22AM2 (ChS-108) and the recommended range of its application.

Efficiency of inhibitor for biocorrosion influenced by consortium sulfate reducing bacteria on carbon steel

Energy Technology Data Exchange (ETDEWEB)

Mahat, Nur Akma; Othman, Norinsan Kamil [School of Applied Physics, Faculty of Science and Technology, Universiti Kebangsaan Malaysia, 43600 Bangi, Selangor (Malaysia); Sahrani, Fathul Karim [School of Environment and Natural Resources Science, Faculty of Science and Technology, Universiti Kebangsaan Malaysia, 43600 Bangi, Selangor (Malaysia)

2015-09-25

The inhibition efficiency of benzalkonium chloride (BKC) in controlling biocorrosion on the carbon steel surfaces has been investigated. The carbon steel coupons were incubated in the presence of consortium SRB (C-SRB) with and without BKC for the difference medium concentration. The corrosion rate and inhibition efficiency have been evaluated by a weight loss method. The morphology of biofilm C-SRB on the steel surfaces were characterized with variable pressure scanning electron microscopy (VPSEM). The results revealed that BKC exhibits a low corrosion rate, minimizing the cell growth and biofilm development on the carbon steel surfaces.

Efficiency of inhibitor for biocorrosion influenced by consortium sulfate reducing bacteria on carbon steel

International Nuclear Information System (INIS)

Mahat, Nur Akma; Othman, Norinsan Kamil; Sahrani, Fathul Karim

2015-01-01

The inhibition efficiency of benzalkonium chloride (BKC) in controlling biocorrosion on the carbon steel surfaces has been investigated. The carbon steel coupons were incubated in the presence of consortium SRB (C-SRB) with and without BKC for the difference medium concentration. The corrosion rate and inhibition efficiency have been evaluated by a weight loss method. The morphology of biofilm C-SRB on the steel surfaces were characterized with variable pressure scanning electron microscopy (VPSEM). The results revealed that BKC exhibits a low corrosion rate, minimizing the cell growth and biofilm development on the carbon steel surfaces

Efficiency of inhibitor for biocorrosion influenced by consortium sulfate reducing bacteria on carbon steel

Science.gov (United States)

Mahat, Nur Akma; Othman, Norinsan Kamil; Sahrani, Fathul Karim

2015-09-01

The inhibition efficiency of benzalkonium chloride (BKC) in controlling biocorrosion on the carbon steel surfaces has been investigated. The carbon steel coupons were incubated in the presence of consortium SRB (C-SRB) with and without BKC for the difference medium concentration. The corrosion rate and inhibition efficiency have been evaluated by a weight loss method. The morphology of biofilm C-SRB on the steel surfaces were characterized with variable pressure scanning electron microscopy (VPSEM). The results revealed that BKC exhibits a low corrosion rate, minimizing the cell growth and biofilm development on the carbon steel surfaces.

The Effects of Cr and Al Addition on Transformation and Properties in Low‐Carbon Bainitic Steels

Directory of Open Access Journals (Sweden)

Junyu Tian

2017-01-01

Full Text Available Three low‐carbon bainitic steels were designed to investigate the effects of Cr and Al addition on bainitic transformation, microstructures, and properties by metallographic method and dilatometry. The results show that compared with the base steel without Cr and Al addition, only Cr addition is effective for improving the strength of low‐carbon bainitic steel by increasing the amount of bainite. However, compared with the base steel, combined addition of Cr and Al has no significant effect on bainitic transformation and properties. In Cr‐bearing steel, Al addition accelerates initial bainitic transformation, but meanwhile reduces the final amount of bainitic transformation due to the formation of a high‐temperature transformation product such as ferrite. Consequently, the composite strengthening effect of Cr and Al addition is not effective compared with individual addition of Cr in low‐carbon bainitic steels. Therefore, in contrast to high‐carbon steels, bainitic transformation in Cr‐bearing low‐carbon bainitic steels can be finished in a short time, and Al should not be added because Al addition would result in lower mechanical properties.

Design and analysis of reactor containment of steel-concrete composite laminated shell

International Nuclear Information System (INIS)

Ichikawa, K.

1977-01-01

Reinforced and prestressed concrete containments for reactors have been developed in order to avoid the difficulties of welding of steel containments encountered as their capacities have become large: growing thickness of steel shells gave rise to the requirement of stress relief at the construction sites. However, these concrete vessels also seem to face another difficulty: the lack of shearing resistance capacity. In order to improve the shearing resistance capacity of the containment vessel, while avoiding the difficulty of welding, a new scheme of containment consisting of steel-concrete laminated shell is being developed. In the main part of a cylindrical vessel, the shell consists of two layers of thin steel plates located at the inner and outer surfaces, and a layer of concrete core into which both the steel plates are anchored. In order to validate the feasibility and safety of this new design, the results of analysis on the basis of up-to-date design loads are presented. The results of model tests in 1:30 scale are also reported. (Auth.)

Tribological performance of hard carbon coatings on 440C bearing steel

Energy Technology Data Exchange (ETDEWEB)

Kustas, F M; Misra, M S; Shepard, D F; Froechtenigt, J F [Martin Marietta Astronautics Group, Denver, CO (United States)

1991-11-01

Hard carbon coatings such as amorphous carbon, diamond and diamond-like carbon have received considerable attention for tribological applications owing to their high hardness, high modulus and desirable surface properties. Unfortunately, most of the deposition techniques induce high substrate temperatures that would temper traditional bearing steels and reduce the substrate load-carrying capability. Therefore, to effectively use these desirable coatings, a lower temperature deposition technique is required. Ion beam deposition can provide essentially ambient temperature conditions, accurate control of process parameters and good coating-substrate adhesion. To use these attributes, a test program was initiated to deposit mass-analyzed, high purity C{sup +} and CH{sub 4}{sup +} ions on molybdenum and 440C bearing steel for subsequent characterization by Raman spectroscopy and friction-wear tests. Results for a coating deposited from a carbon monoxide source showed an amorphous carbon-microcrystalline graphtie structure which exhibited very high microhardness and a three fold reduction in coefficient of friction for unlubricated tests compared to untreated 440C steel. In addition, incrementally increasing the applied load (by up to a factor of 5) resulted in progressively lower coefficients of friction, which conforms to solid lubrication theory. End-of-travel wear debris and some limited coating delamination were observed within thinner areas of the coating. Therefore an amorphous carbon-graphite coating applied to 440C steel at ambient temperature exhibits solid lubricating film characteristics with high load-carrying capability. (orig.).

Effect of small addition of Cr on stability of retained austenite in high carbon steel

Energy Technology Data Exchange (ETDEWEB)

Hossain, Rumana; Pahlevani, Farshid, E-mail: f.pahlevani@unsw.edu.au; Sahajwalla, Veena

2017-03-15

High carbon steels with dual phase structures of martensite and austenite have considerable potential for industrial application in high abrasion environments due to their hardness, strength and relatively low cost. To design cost effective high carbon steels with superior properties, it is crucial to identify the effect of Chromium (Cr) on the stability of retained austenite (RA) and to fully understand its effect on solid-state phase transition. This study addresses this important knowledge gap. Using standard compression tests on bulk material, quantitative X-ray diffraction analysis, nano-indentation on individual austenitic grains, transmission electron microscopy and electron backscatter diffraction–based orientation microscopy techniques, the authors investigated the effect of Cr on the microstructure, transformation behaviour and mechanical stability of retained austenite in high carbon steel, with varying Cr contents. The results revealed that increasing the Cr %, altered the morphology of the RA and increased its stability, consequently, increasing the critical pressure for martensitic transformation. This study has critically addressed the elastoplastic behaviour of retained austenite – and provides a deep understanding of the effect of small additions of Cr on the metastable austenite of high carbon steel from the macro- to nano-level. Consequently, it paves the way for new applications for high carbon low alloy steels. - Highlights: • Effect of small addition of Cr on metastable austenite of high carbon steel from the macro- to nano-level • A multi-scale study of elastoplastic behaviour of retained austenite in high carbon steel • The mechanical stability of retained austenite during plastic deformation increased with increasing Cr content • Effect of grain boundary misorientation angle on hardness of individual retained austenite grains in high carbon steel.

Passive film growth on carbon steel and its nanoscale features at various passivating potentials

Energy Technology Data Exchange (ETDEWEB)

Li, Yuan; Cheng, Y. Frank, E-mail: fcheng@ucalgary.ca

2017-02-28

Highlights: • Imaged the topography of passivated steel at various film-forming potentials. • Characterized the nanoscale features of passive films. • Determined the composition of passive films formed at various potentials. - Abstract: In this work, the passivation and topographic sub-structure of passive films on a carbon steel in a carbonate/bicarbonate solution was characterized by electrochemical measurements, atomic force microscopy and X-ray photoelectron spectroscopy. When passivating at a potential near the active-passive transition, the film contains the mixture of Fe{sub 3}O{sub 4}, Fe{sub 2}O{sub 3} and FeOOH, with numerous nanoscale features. As the film-forming potential shifts positively, the passive film becomes more compact and the nanoscale features disappear. When the film is formed at a passive potential where the oxygen evolution is enabled, the content of FeOOH in the film increases, resulting in an amorphous topography and reduced corrosion resistance.

Direct gas-solid carbonation kinetics of steel slag and the contribution to in situ sequestration of flue gas CO(2) in steel-making plants.

Science.gov (United States)

Tian, Sicong; Jiang, Jianguo; Chen, Xuejing; Yan, Feng; Li, Kaimin

2013-12-01

Direct gas-solid carbonation of steel slag under various operational conditions was investigated to determine the sequestration of the flue gas CO2 . X-ray diffraction analysis of steel slag revealed the existence of portlandite, which provided a maximum theoretical CO2 sequestration potential of 159.4 kg CO 2 tslag (-1) as calculated by the reference intensity ratio method. The carbonation reaction occurred through a fast kinetically controlled stage with an activation energy of 21.29 kJ mol(-1) , followed by 10(3) orders of magnitude slower diffusion-controlled stage with an activation energy of 49.54 kJ mol(-1) , which could be represented by a first-order reaction kinetic equation and the Ginstling equation, respectively. Temperature, CO2 concentration, and the presence of SO2 impacted on the carbonation conversion of steel slag through their direct and definite influence on the rate constants. Temperature was the most important factor influencing the direct gas-solid carbonation of steel slag in terms of both the carbonation conversion and reaction rate. CO2 concentration had a definite influence on the carbonation rate during the kinetically controlled stage, and the presence of SO2 at typical flue gas concentrations enhanced the direct gas-solid carbonation of steel slag. Carbonation conversions between 49.5 % and 55.5 % were achieved in a typical flue gas at 600 °C, with the maximum CO2 sequestration amount generating 88.5 kg CO 2 tslag (-1) . Direct gas-solid carbonation of steel slag showed a rapid CO2 sequestration rate, high CO2 sequestration amounts, low raw-material costs, and a large potential for waste heat utilization, which is promising for in situ carbon capture and sequestration in the steel industry. Copyright © 2013 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

Protecting against failure by brittle fracture in ferritic steel shipping containers

International Nuclear Information System (INIS)

Schwartz, M.W.; Langland, R.T.

1983-01-01

The possible use of ferritic steels for the containment structure of shipping casks has motivated the development of criteria for assuring the integrity of these casks under both normal and hypothetical accident conditions specified in Part 71 of the Code of Federal Regulations. The US Nuclear Regulatory Commission Regulation Guide 7.6 provides design criteria for preventing ductile failure steel shipping containers. The research described in this paper deals with criteria for preventing brittle fracture of ferritic steel shipping containers. Initially guidelines were developed for ferritic steel up to four inches thick (I). This was followed by an investigation of various criteria that might be used for monolithic thick walled casks greater than four inches thick (2). Three categories of safety are identified in the design of shipping containers. Category I, the highest level of safety, is appropriate for containment systems for spent nuclear fuel and high level waste transport packaging. In Category I, containers are designed to the highest level of safety and brittle fracture is essentially not possible. Categories II and III represent levels of safety commensurate with the consequences of release of lower levels of radioactivity. In these latter categories, consideration of factors contributing to brittle fracture, good engineering practice, and careful selection of material make brittle fracture unlikely under environmental conditions encountered during shipping. This paper will deal primarily with Category I containers. The guidelines for Category II and III containers are fully described elsewhere. 5 references, 10 figures, 3 tables

Corrosion Behaviour of Nickel Plated Low Carbon Steel in Tomato Fluid

Directory of Open Access Journals (Sweden)

Oluleke OLUWOLE

2010-12-01

Full Text Available This research work investigated the corrosion resistance of nickel plated low carbon steel in tomato fluid. It simulated the effect of continuous use of the material in a tomato environment where corrosion products are left in place. Low carbon steel samples were nickel electroplated at 4V for 20, 25, 30 and 35 mins using Watts solution.The plated samples were then subjected to tomato fluid environment for for 30 days. The electrode potentials mV (SCE were measured every day. Weight loss was determined at intervals of 5 days for the duration of the exposure period. The result showed corrosion attack on the nickel- plated steel, the severity decreasing with the increasing weight of nickel coating on substrate. The result showed that thinly plated low carbon steel generally did not have any advantage over unplated steel. The pH of the tomato solution which initially was acidic was observed to progress to neutrality after 4 days and then became alkaline at the end of the thirty days test (because of corrosion product contamination of the tomatocontributing to the reduced corrosion rates in the plated samples after 10 days. Un-plated steel was found to be unsuitable for the fabrication of tomato processing machinery without some form of surface treatment - thick nickel plating is suitable as a protective coating in this environment.

The influence of Cr and Al pack cementation on low carbon steel to improve oxidation resistance

Science.gov (United States)

Prasetya, Didik; Sugiarti, Eni; Destyorini, Fredina; Thosin, Kemas Ahmad Zaini

2012-06-01

Pack chromizing and aluminizing has been widely used for many years to improve hot temperature oxidation and corrosion resistance of metals. The coating process involves packing the steel in a powder mixture which contain aluminum and chromium source, and inert filler (usually alumina), and halide activator NH4Cl. Al and Cr were deposited onto carbon steel by pack cementation process using elemental Al and Cr powder as Al and Cr source, whereas NiCo alloys codeposited by electrodeposition. The position of Al and Cr could be under or over Ni-Co alloys deposited. Pack cementation was heated on dry inert gas at temperature 800 °C about 5 hours and 20 minute for Cr and Al respectively. Al and Cr was successfully deposited. Laying down effect of Al and Cr onto carbon steel whether up and down toward NiCo alloys coating have affected to oxidation resistance. The pack aluminizing as top layer given best resitance to restrain excessive oxide scale, in contrast pack chromizing reveal bad oxidation resistance, moreover occured spallation on layer.

Martensitic/ferritic steels as container materials for liquid mercury target of ESS

International Nuclear Information System (INIS)

Dai, Y.

1996-01-01

In the previous report, the suitability of steels as the ESS liquid mercury target container material was discussed on the basis of the existing database on conventional austenitic and martensitic/ferritic steels, especially on their representatives, solution annealed 316 stainless steel (SA 316) and Sandvik HT-9 martensitic steel (HT-9). Compared to solution annealed austenitic stainless steels, martensitic/ferritic steels have superior properties in terms of strength, thermal conductivity, thermal expansion, mercury corrosion resistance, void swelling and irradiation creep resistance. The main limitation for conventional martensitic/ferritic steels (CMFS) is embrittlement after low temperature (≤380 degrees C) irradiation. The ductile-brittle transition temperature (DBTT) can increase as much as 250 to 300 degrees C and the upper-shelf energy (USE), at the same time, reduce more than 50%. This makes the application temperature range of CMFS is likely between 300 degrees C to 500 degrees C. For the present target design concept, the temperature at the container will be likely controlled in a temperature range between 180 degrees C to 330 degrees C. Hence, CMFS seem to be difficult to apply. However, solution annealed austenitic stainless steels are also difficult to apply as the maximum stress level at the container will be higher than the design stress. The solution to the problem is very likely to use advanced low-activation martensitic/ferritic steels (LAMS) developed by the fusion materials community though the present database on the materials is still very limited

Heat exchange performance of stainless steel and carbon foams modified with carbon nano fibers

NARCIS (Netherlands)

Tuzovskaya, I.; Pacheco Benito, Sergio; Chinthaginjala, J.K.; Reed, C.P.; Lefferts, Leonardus; van der Meer, Theodorus H.

2012-01-01

Carbon nanofibers (CNF), with fishbone and parallel wall structures, were grown by catalytic chemical vapor deposition on the surface of carbon foam and stainless steel foam, in order to improve their heat exchange performance. Enhancement in heat transfer efficiency between 30% and 75% was achieved

Hot ductility of medium carbon steel with vanadium

International Nuclear Information System (INIS)

Lee, Chang-Hoon; Park, Jun-Young; Chung, JunHo; Park, Dae-Bum; Jang, Jin-Young; Huh, Sungyul; Ju Kim, Sung; Kang, Jun-Yun; Moon, Joonoh; Lee, Tae-Ho

2016-01-01

Hot ductility of medium carbon steel containing 0.52 wt% of carbon and 0.11 wt% of vanadium was investigated using a hot tensile test performed up to fracture. The hot ductility was evaluated by measuring the reduction of area of the fractured specimens, which were strained at a variety of test temperatures in a range of 600–1100 °C at a strain rate of 2×10"−"3/s. The hot ductility was excellent in a temperature range of 950–1100 °C, followed by a decrease of the hot ductility below 950 °C. The hot ductility continued to drop as the temperature was lowered to 600 °C. The loss of hot ductility in a temperature range of 800–950 °C, which is above the Ae_3 temperature, was due to V(C,N) precipitation at austenite grain boundaries. The further decline of hot ductility between 700 °C and 750 °C resulted from the transformation of ferrite films decorating austenite grain boundaries. The hot ductility continued to decrease at 650 °C or less, owing to ferrite films and the pearlite matrix, which is harder than ferrite. The pearlite was transformed from austenite due to relatively high carbon content.

Properties of welded joints of 2,25Cr-1Mo steel with various carbon content

International Nuclear Information System (INIS)

Vornovitskij, I.N.; Brodetskaya, E.Z.; Pozdnyakova, A.S.

1980-01-01

Properties of welded joints of 2,25 Cr - 1 Mo steel pipelines with different carbon content are considered. It is shown that application of electrodes developed in some countries for welding permits in many cases to exclude heat treatment of welded joints owing to high ductility of weld deposited metal. To improve the ductility, it is necessary to limit both carbon content down to 0,03-0,06% and detrimental elements (sulfur, phosphorus). Heat affected zone hardness may be increased at the expense of carbon. Weld deposited metal possesses the highest long-term strength at the given test temperature; in this case long-term strength of welded joints and base metal is practically the same. The long-term strength of high-carbon steel is higher at the test temperature of 565 deg C as compared to mean-carbon and low-carbon steels, whose long-term strength is practically equal at this temperature. The long-term strength of high-carbon and mean-carbon steels is practically the same and higher as compared with low-carbon one at the test temperature of 510 deg C

Study of cast and thermo-mechanically strengthened chromium-nickel nitrogen-containing steel

International Nuclear Information System (INIS)

Prokoshkina, V.G.; Kaputkina, L.M.; Svyazhin, A.G.

2000-01-01

The effect of nitrogen on the structure and strength of corrosion-resistant chromium-nickel steels after thermal and thermomechanical treatment is studied. The 06Kh15N7AD and 07Kh15N7DAMB steels alloying by nitrogen was accomplished through the basic composition steels remelting in the molecular nitrogen atmosphere under the pressure of 0.1-2.5 MPa. The 02Kh15N5DAF and 05Kh15N5DAM steels ingots were obtained through melting in a plasma furnace under the nitrogen pressure of 0.4MPA. The high-temperature thermomechanical treatment (HTMT) was performed by rolling with preliminary blanks heating up to 1050 deg C and the rolling end temperature not below 950 deg C. It is shown, that the HTMT of the nitrogen-containing steels makes it possible to obtain strength characteristics by 1.5 times exceeding the properties of traditionally applicable corrosion-resistant steels, whereby sufficiently high plasticity of the nitrogen-containing steel is retained [ru

Surface protection of austenitic steels by carbon nanotube coatings

Science.gov (United States)

MacLucas, T.; Schütz, S.; Suarez, S.; Mücklich, F.

2018-03-01

In the present study, surface protection properties of multiwall carbon nanotubes (CNTs) deposited on polished austenitic stainless steel are evaluated. Electrophoretic deposition is used as a coating technique. Contact angle measurements reveal hydrophilic as well as hydrophobic wetting characteristics of the carbon nanotube coating depending on the additive used for the deposition. Tribological properties of carbon nanotube coatings on steel substrate are determined with a ball-on-disc tribometer. Effective lubrication can be achieved by adding magnesium nitrate as an additive due to the formation of a holding layer detaining CNTs in the contact area. Furthermore, wear track analysis reveals minimal wear on the coated substrate as well as carbon residues providing lubrication. Energy dispersive x-ray spectroscopy is used to qualitatively analyse the elemental composition of the coating and the underlying substrate. The results explain the observed wetting characteristics of each coating. Finally, merely minimal oxidation is detected on the CNT-coated substrate as opposed to the uncoated sample.

The effect of variations in carbon activity on the carburization of austenitic steels in sodium

International Nuclear Information System (INIS)

Gwyther, J.R.; Hobdell, M.R.; Hooper, A.J.

1978-07-01

Experience has shown that the liquid sodium coolant of fast breeder reactors is an effective carbon-transport medium; the resulting carburization of thin austenitic stainless steel components (eg IHX and fuel cladding) could adversely affect their mechanical integrity. The degree and nature of steel carburization depend, inter alia, on the carbon activity of the sodium environment. Exploratory tests are described in which specimens of austenitic stainless steel were carburized in sodium, the carbon activity of which was continuously monitored by a BNL electrochemical carbon meter. The sodium carbon activity was initially high, but decreased with time, simulating conditions equivalent to plant start-up or coolant clean-up following accidental oil ingress. The extent and nature of steel carburization was identified by metallography, electron microscopy, X-ray crystallography and chemical analysis. (author)

Analysis of the corrosion of carbon steels in simulated salt repository brines and acid chloride solutions at high temperatures

International Nuclear Information System (INIS)

Diercks, D.R.; Kassner, T.F.

1988-04-01

An analysis of literature data on the corrosion of carbon steels in anoxic brines and acid chloride solutions was performed, and the results were used to assess the expected life of high-level nuclear waste package containers in a salt repository environment. The corrosion rate of carbon steels in moderately acidic aqueous chloride environments obeys an Arrhenius dependence on temperature and a (pH 2 ) -1/2 dependence on hydrogen partial pressure. The cathodic reduction of water to produce hydrogen is the rate-controlling step in the corrosion process. An expression for the corrosion rate incorporating these two dependencies was used to estimate the corrosion life of several proposed waste package configurations. 42 refs., 11 figs., 2 tabs

Corrosion by concentrated sulfuric acid in carbon steel pipes and tanks: state of the art

Energy Technology Data Exchange (ETDEWEB)

Panossian, Zehbour; Almeida, Neusvaldo Lira de; Sousa, Raquel Maria Ferreira de [Instituto de Pesquisas Tecnologicas (IPT), Sao Paulo, SP (Brazil); Pimenta, Gutemberg de Souza [PETROBRAS S.A., Rio de Janeiro, RJ (Brazil). Centro de Pesquisas e Desenvolvimento (CENPES); Marques, Leandro Bordalo Schmidt [PETROBRAS Engenharia, Rio de Janeiro, RJ (Brazil)

2009-07-01

PETROBRAS, allied to the policy of reduction of emission of pollutants, has been adjusting the processes of the new refineries to obtain products with lower sulfur content. Thus, the sulfur dioxide, extracted from the process gases of a new refinery to be built in the Northeast, will be used to produce sulfuric acid with concentration between (94-96) %. This acid will be stored in carbon steel tanks and transported through a buried 8-km carbon steel pipe from the refinery to a pier, where it will be loaded onto ships and sent to the consumer markets. Therefore, the corrosion resistance of carbon steel by concentrated acid will become a great concern for the mentioned storage and transportation. When the carbon steel comes into contact with concentrated sulfuric acid, there is an immediate acid attack with the formation of hydrogen gas and ferrous ions which, in turn, forms a protective layer of FeSO{sub 4} on the metallic surface. The durability of the tanks and pipes made of carbon steel will depend on the preservation of this protective layer. This work presents a review of the carbon steel corrosion in concentrated sulfuric acid and discusses the preventive methods against this corrosion, including anodic protection. (author)

Task E container corrosion studies: Annual report

International Nuclear Information System (INIS)

Bunnell, L.R.; Doremus, L.A.; Topping, J.B.; Duncan, D.R.

1994-06-01

The Pacific Northwest Laboratory is conducting the Solid Waste Technology Support Program (SWTSP) for Westinghouse Hanford Company (WHC). Task E is the Container Corrosion Study Portion of the SWTSP that will perform testing to provide defensible data on the corrosion of low-carbon steel, as used in drums to contain chemical and radioactive wastes at the Hanford Site. A second objective of Task E is to provide and test practical alternative materials that have higher corrosion resistance than low-carbon steel. The scope of work for fiscal year (FY) 1993 included initial testing of mild steel specimens buried in Hanford soils or exposed to atmospheric corrosion in metal storage sheds. During FY 1993, progress was made in three areas of Task E. First, exposure of test materials began at the Soil Corrosion Test Site where low-carbon steel specimens were placed in the soil in five test shafts at depths of 9 m (30 ft). Second, the corrosion measurement of low-carbon steel in the soil of two solid waste trenches continued. The total exposure time is ∼ 500 days. Third, an atmospheric corrosion test of low-carbon steel was put initiated in a metal shed (Building 2401-W) in the 200 West Area. This annual report describes the Task E efforts and provides a current status

78 FR 16832 - Corrosion-Resistant Carbon Steel Flat Products From Germany and the Republic of Korea: Revocation...

Science.gov (United States)

2013-03-19

...] Corrosion-Resistant Carbon Steel Flat Products From Germany and the Republic of Korea: Revocation of... ``ITC'') that revocation of the antidumping duty (``AD'') orders on corrosion-resistant carbon steel... (``Sunset'') Review, 77 FR 85 (January 3, 2012). \\2\\ See Corrosion-Resistant Carbon Steel Flat Products From...

Low carbon manganese-nickel-niobium steel

International Nuclear Information System (INIS)

Heisterkamp, F.; Hulka, K.

1983-11-01

Experimental heats of a low carbon-manganese-0.5% nickel-0.15% niobium steel have been rolled to plates between 13.5 and 50 mm thickness and to a 16 mm hot strip. Various combinations of soaking temperatures form 1100 0 C to 1300 0 C and of finish rolling temperatures between 710 0 C and 930 0 C have been investigated. From mechanical properties obtained, one can conclude that the investigated steel composition provides very good properties e.g. for pipe steels X65 to X75. In particular, the toughness at low temperature is outstanding despite relaxed rolling conditions. Metalographic and special investigations such as electron microscopy, texture evaluation and chemical extraction, correlated with applied rolling schedules and the mechanical properties obtained resulted in a comprehensive understanding about the benefits of high niobium metallurgy combined with nickel addition. All practically applied welding processes generated mechanical properties, in particular toughness of the weldment, that meet arctic specifications.(Author) [pt

Investigation program on PWR-steel-containment behavior under accident conditions

International Nuclear Information System (INIS)

Krieg, R.; Eberle, F.; Goeller, B.; Gulden, W.; Kadlec, J.; Messemer, G.; Mueller, S.; Wolf, E.

1983-10-01

This report is a first documentation of the KfK/PNS activities and plans to investigate the behaviour of steel containments under accident conditions. The investigations will deal with a free standing spherical containment shell built for the latest type of a German pressurized water reactor. The diameter of the containment shell is 56 m. The minimum wall thickness is 38 mm. The material used is the ferritic steel 15MnNi63. According to the actual planning the program is concerned with four different problems which are beyond the common design and licensing practice: Containment behavior under quasi-static pressure increase up to containment failure. Containment behavior under high transient pressures. Containment oscillations due to earthquake loadings; consideration of shell imperfections. Containment buckling due to earthquake loadings. The investigation program consists of both theoretical and experimental activities including membrane tests allowing for very high plastic strains and oscillation tests with a thin-walled, high-accurate spherical shell. (orig.) [de

76 FR 66893 - Certain Circular Welded Carbon Steel Pipes and Tubes From India, Thailand, and Turkey; Final...

Science.gov (United States)

2011-10-28

...] Certain Circular Welded Carbon Steel Pipes and Tubes From India, Thailand, and Turkey; Final Results of... circular welded carbon steel pipes and tubes from India, Thailand, and Turkey, pursuant to section 751(c..., Thailand, and Turkey. See Antidumping Duty Order; Certain Welded Carbon Steel Standard Pipes and Tubes from...

Oxidation of ultra low carbon and silicon bearing steels

Energy Technology Data Exchange (ETDEWEB)

Suarez, Lucia [CTM - Technologic Centre, Materials Technology Area, Manresa, Barcelona (Spain)], E-mail: lucia.suarez@ctm.com.es; Rodriguez-Calvillo, Pablo [CTM - Technologic Centre, Materials Technology Area, Manresa, Barcelona (Spain)], E-mail: pablo.rodriguez@ctm.com.es; Houbaert, Yvan [Department of Materials Science and Engineering, University of Ghent (Belgium)], E-mail: Yvan.Houbaert@UGent.be; Colas, Rafael [Facultad de Ingenieria Mecanica y Electrica, Universidad Autonoma de Nuevo Leon (Mexico)], E-mail: rcolas@mail.uanl.mx

2010-06-15

Oxidation tests were carried out in samples from an ultra low carbon and two silicon bearing steels to determine the distribution and morphology of the oxide species present. The ultra low carbon steel was oxidized for short periods of time within a chamber designed to obtain thin oxide layers by controlling the atmosphere, and for longer times in an electric furnace; the silicon steels were reheated only in the electric furnace. The chamber was constructed to study the behaviour encountered during the short period of time between descaling and rolling in modern continuous mills. It was found that the oxide layers formed on the samples reheated in the electric furnace were made of different oxide species. The specimens treated in the chamber had layers made almost exclusively of wustite. Selected oxide samples were studied by scanning electron microscopy to obtain electron backscattered diffraction patterns, which were used to identify the oxide species in the layer.

High carbon microalloyed martensitic steel with ultrahigh strength-ductility

Energy Technology Data Exchange (ETDEWEB)

Qin, Shengwei; Liu, Yu; Hao, Qingguo [School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai 200240 (China); Wang, Ying [School of Mechanical Engineering, Shanghai Dianji University, Shanghai 200245 (China); Chen, Nailu, E-mail: nlchen@sjtu.edu.cn [School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai 200240 (China); Zuo, Xunwei; Rong, Yonghua [School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai 200240 (China)

2016-04-29

Based on the idea of rising the mechanical stability of retained austenite by the addition of Si in Fe-Mn based steels, an Fe-0.63C-1.52Mn-1.49Si-0.62Cr-0.036Nb was designed, then its hot rolled plate was successively tread by normalization process as pretreatment of novel quenching-partitioning-tempering (Q-P-T) process. Product of tensile and elongation (PSE) of 53.94 GPa% were obtained for this high carbon Q-P-T martensitic steel, and the PSE (40.18 GPa%) obtained by the conversion of tensile sample size using Oliver formula still is more excellent PSE than those of other microalloyed advanced high strength steels reported. The microstructural characterization reveals origin of ultrahigh PSE resulting from both the increase of considerable and dispersed carbon enriched retained austenite with relative high mechanical stability in volume fraction and the decrease of brittle twin-type martensite with the sensitivity of notch.

Effects of hydrogen on carbon steels at the Multi-Function Waste Tank Facility

International Nuclear Information System (INIS)

Carlos, W.C.

1995-01-01

Concern has been expressed that hydrogen produced by corrosion, radiolysis, and decomposition of the waste could cause embrittlement of the carbon steel waste tanks at Hanford. The concern centers on the supposition that the hydrogen evolved in many of the existing tanks might penetrate the steel wall of the tank and cause embrittlement that might lead to catastrophic failure. This document reviews literature on the effects of hydrogen on the carbon steel proposed for use in the Multi-Function Waste Tank Facility for the time periods before and during construction as well as for the operational life of the tanks. The document draws several conclusions about these effects. Molecular hydrogen is not a concern because it is not capable of entering the steel tank wall. Nascent hydrogen produced by corrosion reactions will not embrittle the steel because the mild steel used in tank construction is not hard enough to be susceptible to hydrogen stress cracking and the corrosion product hydrogen is not produced at a rate sufficient to cause either loss in tensile ductility or blistering. If the steel intended for use in the tanks is produced to current technology, fabricated in accordance with good construction practice, postweld heat treated, and operated within the operating limits defined, hydrogen will not adversely affect the carbon steel tanks during their 50-year design life. 26 refs

Boron Steel: An Alternative for Costlier Nickel and Molybdenum Alloyed Steel for Transmission Gears

Directory of Open Access Journals (Sweden)

A. Verma

2010-06-01

Full Text Available Case Carburized (CC low carbon steels containing Ni, Cr and Mo alloying elements are widely used for transmission gears in automobile, as it possesses desired mechanical properties. In order to cut cost and save scarce materials like Ni and Mo for strategic applications, steel alloyed with Boron has been developed, which gives properties comparable to Ni-Cr-Mo alloyed steel. In the process of steel development, care was taken to ensure precipitation of boron which results in precipitation hardening. The characterization of the developed boron steel had exhibited properties comparable to Ni-Cr-Mo alloyed steel and superior to conventional boron steel.

A study on the impediment of thickness diminution of Carbon steel tube by using a applied magnetic field

International Nuclear Information System (INIS)

Kim, Jong Oh; Kim, Jong Hui; Cho, Wan Sik; Hong, Sung Min; Park, Yun Won

2001-03-01

Magnetic properties of the carbon steel tube which is used as the pipe laying of cooling water in nuclear power plant were measured to research the impediment of thickness diminution of carbon steel tube. Magnetic field distribution of carbon steel tube in the applied magnetic field was simulated by computer program. On the basis of the simulation results, Alnico 5DG and Alnico 5 were selected as the permanent magnets applicable to the carbon steel tube. Sm2Co17 magnet was used to compare the performance of permanent magnets. The experimental apparatus similar to the draining environment of cooling water in nuclear power plant was also manufactured in order to research the impediment of thickness diminution of carbon steel carbon tube

Carbon and metal-carbon implantations into tool steels for improved tribological performance

Science.gov (United States)

Hirvonen, J.-P.; Harskamp, F.; Torri, P.; Willers, H.; Fusari, A.; Gibson, N.; Haupt, J.

1997-05-01

The high-fluence implantation of carbon and dual implantations of metal-metalloid pairs into steels with different microstructures are briefly reviewed. A previously unexamined system, the implantation of Si and C into two kinds of tool steels, M3 and D2, have been studied in terms of microstructure and tribological performance. In both cases ion implantation transfers a surface into an amorphous layer. However, the tribological behavior of these two materials differs remarkably: in the case of ion-implanted M3 a reduction of wear in a steel pin is observed even at high pin loads, whereas in the case of ion-implanted D2 the beneficial effects of ion implantation were limited to the lowest pin load. The importance of an initial phase at the onset of sliding is emphasized and a number of peculiarities observed in ion-implanted M3 steel are discussed.

A study of electrochemically-induced corrosion of low carbon steel in a medium modelling acid rain

International Nuclear Information System (INIS)

Vertes, C.; Lakatos-Varsanyi, M.; Vertes, A.; Meisel, W.; Guetlich, P.

1994-01-01

Complementary electrochemical, spectrophotometric and electron microsopic investigations were made in addition to the conversion electron Moessbauer spectroscopic (CEMS) measurements to learn more about the mechanism of corrosion of low carbon steel samples in aqueous sulfate and sulfite containing sulfate solutions (pH 3.5, 6.5 and 8.5). Passivation of iron in pure sulfate solution was studied in detail in earlier papers. In the present work, we used a solution containing both sulfate and sulfite anions to obtain more information about the effect of acid rain on low carbon steel samples. The compositions and thicknesses of the passive films formed due to the electrochemical treatments were determined from the CEM spectra. γ-FeOOH was found in each case on the surface of the samples; nevertheless, at pH 3.5 the sextet belonging to Fe 3 C appears in the CEM spectra, and also FeSO 4 . H 2 O was detected in low concentration after the shortest polarization time (90 min). The results of the applied methods proved that the sulfite ions induce pitting corrosion at pH 3.5 and 6.5, while the measurements referred to suppressed pitting at pH 8.5. (orig.)

Simplified dynamic buckling assessment of steel containments

International Nuclear Information System (INIS)

Farrar, C.R.; Duffey, T.A.; Renick, D.H.

1993-01-01

A simplified, three-degree-of-freedom analytical procedure for performing a response spectrum buckling analysis of a thin containment shell is developed. Two numerical examples with R/t values which bound many existing steel containments are used to illustrate the procedure. The role of damping on incipient buckling acceleration level is evaluated for a regulatory seismic spectrum using the two numerical examples. The zero-period acceleration level that causes incipient buckling in either of the two containments increases 31% when damping is increased from 1% to 4% of critical. Comparisons with finite element results on incipient buckling levels are favorable

75 FR 77828 - Certain Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From Brazil: Extension of Time Limit...

Science.gov (United States)

2010-12-14

...-Rolled Carbon-Quality Steel Products From Brazil: Extension of Time Limit for Final Results of...-Rolled Carbon Quality Steel Products From Brazil: Preliminary Results of Countervailing Duty... administrative review of the countervailing duty order on certain hot-rolled flat-rolled carbon- quality steel...

The anaerobic corrosion of carbon steel in concrete

International Nuclear Information System (INIS)

Naish, C.C.; Balkwill, P.H.; O'Brien, T.M.; Taylor, K.J.; Marsh, G.P.

1991-01-01

This is the final report of a 2 year programme aimed at (1) determining the rate of anaerobic corrosion of steel in concrete, (2) investigating the nature of the corrosion products formed on carbon steel embedded in cementitious material under anaerobic conditions and (3) evaluating the effect of hydrogen over-pressures on the rate of anaerobic corrosion. All experiments have been carried out at temperatures in the range 20-30 0 C, ie ambient conditions. 4 refs.; 19 figs.; 6 tabs

When can Electrochemical Techniques give Reliable Corrosion Rates on Carbon Steel in Sulfide Media?

DEFF Research Database (Denmark)

Hilbert, Lisbeth Rischel; Hemmingsen, Tor; Nielsen, Lars Vendelbo

2005-01-01

in combination with ferrous sulfide corrosion products cover the steel surface. Corrosion rates can be overestimated by a factor of 10 to 100 with electrochemical techniques - both by linear polarization resistance (LPR) and electrochemical impedance spectroscopy (EIS). Oxygen entering the system accelerates......Effects of film formation on carbon steel in hydrogen sulfide media may corrupt corrosion rate monitoring by electrochemical techniques. Electrochemical data from hydrogen sulfide solutions, biological sulfide media and natural sulfide containing geothermal water have been collected and the process...... of film formation in sulfide solutions was followed by video. It can be shown that capacitative and diffusional effects due to porous reactive deposits tend to dominate the data resulting in unreliable corrosion rates measured by electrochemical techniques. The effect is strongly increased if biofilm...

Corrosion of radioactive waste containers, case of a container made of low allow steel

International Nuclear Information System (INIS)

Bataillon, C.; Musy, C.; Roy, M.

2001-01-01

The following topics were dealt with: radioactive waste concept ANDRA, low alloy steel (XC38) container corrosion under representative storage conditions, corrosion rate and passivation effects, micrographic investigations

Laboratory investigations on the corrosion rate of A42 carbon steel in various secondary circuit chemistries representative of hydraulic tests conditions

International Nuclear Information System (INIS)

Brussieux, C.; Clinard, M.H.; Guillodo, M.; Alos-Ramos, O.

2014-01-01

Ammonia and hydrazine are currently used in the chemical conditioning of steam generators hydraulic test medium to minimize the corrosion rate of carbon steels. However, hydrazine is classified carcinogenic by the European Commission. Significant effort is therefore ongoing to limit its use or even replace it. The results presented in this paper were obtained in the frame of an EDF and AREVA research program on the subject. The corrosion rate of carbon steel in alkaline media with hydrazine was thoroughly studied. However, most studies concern polished coupons and very few data are available for carbon steel covered with oxides layer(s) representative of the layer(s) which can be found in a SG after operation. In this context, the corrosion rate at 25°C of carbon steel pre-oxidized by an autoclave treatment was studied. The tests coupons were submitted to a secondary circuit chemical conditioning treatment in an autoclave at 280°C during 30 days prior to the corrosion rate measurement. The corrosion rates were measured during two months by an electrochemical method (polarization resistance) in test media composed with deionized water, ammonia and hydrazine under an air blanket at 25°C. Similitudes with steam generators' volume/surface ratios were respected during these tests. The coupons submitted to an autoclave treatment were covered by a duplex magnetite layer. After exposure to hydrazine and ageing, the structure of the magnetite layer contains bigger crystallites than after ageing without exposure to hydrazine. The corrosion rate of passive A42 steel exposed to hydrazine was stable and low even after the complete consumption of hydrazine during at least 50 days. The corrosion rate of passive A42 steel not exposed to hydrazine grew steadily to reach the same corrosion rates as polished carbon steels within 50 days. The hydrazine consumption rate observed in the presence of magnetite covered A42 carbon steel was found higher than 1mg/kg/hour. To explain

Analysis of low-carbon industrial symbiosis technology for carbon mitigation in a Chinese iron/steel industrial park: A case study with carbon flow analysis

International Nuclear Information System (INIS)

Zhang, Hui; Dong, Liang; Li, Huiquan; Fujita, Tsuyoshi; Ohnishi, Satoshi; Tang, Qing

2013-01-01

CO 2 mitigation strategies in industrial parks are a significant component of the Chinese climate change mitigation policy, and industrial symbiosis can provide specific CO 2 mitigation opportunity. Technology is important to support symbiosis, but few studies in China have focused on this topic at the industrial park level. This research presented a case study in a national iron and steel industrial park in China. Focus was given onto carbon mitigation through industrial symbiosis technology using substance flow analysis (SFA). Three typical iron and steel industry technologies, including coke dry quenching (CDQ), combined cycle power plant (CCPP), and CO 2 capture by slag carbonization (CCSC) were evaluated with SFA. Technology assessment was further conducted in terms of carbon mitigation potential and unit reduction cost. Compared with the Business as usual (BAU) scenario, application with CDQ, CCPP, and CCSC reduced the net carbon emissions by 56.18, 134.43, and 222.89 kg CO 2 per ton crude steel inside the industrial parks, respectively, including both direct and indirect emissions. Economic assessment revealed that the unit costs for the three technologies were also high, thereby necessitating national financial support. Finally, relevant policy suggestions and future concerns were proposed and discussed. - Highlights: • A typical carbon mitigation case study on China iron/steel industrial park. • Using carbon SFA to investigate mitigation effects of industrial symbiosis technology. • CCPP greatly reduced the indirect carbon emission embodied in power purchase. • CCSC reduced the carbon emission by distributing fixed carbon into by-product. • Specific low carbon-tech promotion policies fit to China was discussed and proposed

Corrosion of Carbon Steel and Corrosion-Resistant Rebars in Concrete Structures Under Chloride Ion Attack

Science.gov (United States)

Mohamed, Nedal; Boulfiza, Mohamed; Evitts, Richard

2013-03-01

Corrosion of reinforced concrete is the most challenging durability problem that threatens reinforced concrete structures, especially structures that are subject to severe environmental conditions (i.e., highway bridges, marine structures, etc.). Corrosion of reinforcing steel leads to cracking and spalling of the concrete cover and billions of dollars are spent every year on repairing such damaged structures. New types of reinforcements have been developed to avoid these high-cost repairs. Thus, it is important to study the corrosion behavior of these new types of reinforcements and compare them to the traditional carbon steel reinforcements. This study aimed at characterizing the corrosion behavior of three competing reinforcing steels; conventional carbon steel, micro-composite steel (MMFX-2) and 316LN stainless steel, through experiments in carbonated and non-carbonated concrete exposed to chloride-laden environments. Synthetic pore water solutions have been used to simulate both cases of sound and carbonated concrete under chloride ions attack. A three-electrode corrosion cell is used for determining the corrosion characteristics and rates. Multiple electrochemical techniques were applied using a Gamry PC4™ potentiostat manufactured by Gamry Instruments (Warminster, PA). DC corrosion measurements were applied on samples subjected to fixed chloride concentration in the solution.

Electrochemical and weight-loss study of carbon steel corrosion

International Nuclear Information System (INIS)

Thomas, V.J.; Olive, R.P.

2007-01-01

The Point Lepreau Generating Station (PLGS) will undergo an 18 month refurbishment project beginning in April, 2008. During this time, most of the carbon steel piping in the primary loop will be drained of water and dried. However, some water will remain during the shutdown due to the lack of drains in some lower points in the piping system. As a result, it is necessary to examine the effect of corrosion during the refurbishment. This study examined the effect of several variables on the corrosion rate of clean carbon steel. Specifically, the effect of oxygen in the system and the presence of chloride ions were evaluated. Corrosion rates were determined using both a weight-loss technique and electrochemical methods. The experiment was conducted at room temperature. The corrosion products from the experiment were analyzed using a Raman microscope. The results of the weight-loss measurements show that the corrosion rate of polished carbon steel is independent of both the presence of oxygen and chloride ions. The electrochemical method failed to yield meaningful results due to the lack of clearly interpretable data and the inherent subjectivity in the analysis. Lepidocricite was found to be the main corrosion product using the Raman microscope. (author)

Influence of calcareous deposit on corrosion behavior of Q235 carbon steel with sulfate-reducing bacteria

Science.gov (United States)

Zhang, Jie; Li, Xiaolong; Wang, Jiangwei; Xu, Weichen; Duan, Jizhou; Chen, Shougang; Hou, Baorong

2017-12-01

Cathodic protection is a very effective method to protect metals, which can form calcareous deposits on metal surface. Research on the interrelationship between fouling organism and calcareous deposits is very important but very limited, especially sulfate-reducing bacteria (SRB). SRB is a kind of very important fouling organism that causes microbial corrosion of metals. A study of the influence of calcareous deposit on corrosion behavior of Q235 carbon steel in SRB-containing culture medium was carried out using electrochemical impedance spectroscopy (EIS), scanning electron microscopy (SEM) and surface spectroscopy (EDS). The calcareous deposit was formed with good crystallinity and smooth surface under the gradient current density of -30 μA cm-2 in natural seawater for 72 h. Our results can help elucidate the formation of calcareous deposits and reveal the interrelationship between SRB and calcareous deposits under cathodic protection. The results indicate that the corrosion tendency of carbon steel was obviously affected by Sulfate-reducing Bacteria (SRB) metabolic activity and the calcareous deposit formed on the surface of carbon steel under cathodic protection was favourable to reduce the corrosion rate. Calcareous deposits can promote bacterial adhesion before biofilm formation. The results revealed the interaction between biofouling and calcareous deposits, and the anti-corrosion ability was enhanced by a kind of inorganic and organic composite membranes formed by biofilm and calcareous deposits.

Electrochemical corrosion behavior of carbon steel with bulk coating holidays

Institute of Scientific and Technical Information of China (English)

无

2006-01-01

With epoxy coal tar as the coating material, the electrochemical corrosion behavior of Q235 with different kinds of bulk coating holidays has been investigated with EIS (Electrochemical Impedance Spectroscopy) in a 3.5vol% NaCl aqueous solution.The area ratio of bulk coating holiday to total coating area of steel is 4.91%. The experimental results showed that at free corrosionpotential, the corrosion of carbon steel with disbonded coating holiday is heavier than that with broken holiday and disbonded & broken holiday with time; Moreover, the effectiveness of Cathodic Protection (CP) of carbon steel with broken holiday is better than that with disbonded holiday and disbonded & broken holiday on CP potential -850 mV (vs CSE). Further analysis indicated that the two main reasons for corrosion are electrolyte solution slowly penetrating the coating, and crevice corrosion at steel/coating interface near holidays. The ratio of impedance amplitude (Z) of different frequency to minimum frequency is defined as K value. The change rate of K with frequency is related to the type of coating holiday.

Structural and tribological properties of carbon steels modified by plasma pulses

International Nuclear Information System (INIS)

Sartowska, B.; Walis, L.; Piekoszewski, J.; Senatorski, J.; Stanislawski, J.; Nowicki, L.; Ratajczak, R.; Barlak, M.; Kopcewicz, M.; Kalinowska, J.; Prokert, F.

2006-01-01

Carbon steels with different concentration of carbon and heat (Armco-iron, steels 20, 45, 65 and N9) were treated according to the standard procedures: they were irradiated with five intense (about 5 J/cm 2 ), short (μs range) argon or nitrogen plasma pulses generated in a rod plasma injector (RPI) type of plasma generator. Samples were characterized by the following methods: nuclear reaction analysis (NRA) 14 N(d,α) 12 C , scanning electron microscopy (SEM), conversion electron Moessbauer spectroscopy (CEMS), X-ray diffraction analysis (GXRD), and Amsler wear tests. SEM observations shown that the morphology of the pulse treated samples, both argon and nitrogen plasma are identical. It has been found, that nitrogen is much more efficient than argon in ausenitization of carbon steel. The craters and droplets are uniformly distributed over the surface, which is typical of melted and rapidly recrystallized top layers. The thickness of the modified layers is in the range of 1.2-1.6 μm

Carbon steel protection in G.S. [Girldler sulphide] plants: Pt. 7

International Nuclear Information System (INIS)

Lires, Osvaldo; Delfino, Cristina; Rojo, Enrique.

1989-01-01

In order to protect carbon steel towers and piping of a GS experimental heavy water plant against corrosion produced by the action of aqueous solutions of hydrogen sulphide, a method, elsewhere published, was developed. Carbon steel exposed to saturated aqueous solutions of hydrogen sulphide forms iron sulphide scales. In oxygen free solutions, evolution of corrosion follows the sequence mackinawite → cubic ferrous sulphide → troilite → pyrrotite → pyrite. Scales formed by pyrrotite and pyrite are the most protective layers (these are obtained at 130 deg C, 2 MPa for a period of 14 days). During a plant shutdown procedures, the carbon steel protected with those scales is exposed to water and highly humid air; under such conditions oxidation is unavoidable. Later, treatment in plant conditions does not regenerate scales because the composition of regenerated scales involves more soluble iron sulphides such as mackinawite and troilite. Therefore, it is not recommendable to expose the protective scales to atmospherical conditions. (Author)

Microstructural development during the quenching and partitioning process in a newly designed low-carbon steel

Energy Technology Data Exchange (ETDEWEB)

Santofimia, M.J., E-mail: m.j.santofimianavarro@tudelft.nl [Materials Innovation Institute (M2i), Mekelweg 2, 2628 CD Delft (Netherlands); Department of Materials Science and Engineering, Delft University of Technology, Mekelweg 2, 2628 CD Delft (Netherlands); Zhao, L. [Materials Innovation Institute (M2i), Mekelweg 2, 2628 CD Delft (Netherlands); Department of Materials Science and Engineering, Delft University of Technology, Mekelweg 2, 2628 CD Delft (Netherlands); Petrov, R. [Department of Metallurgy and Materials Science, Ghent University, Technologiepark 903, 9052 Ghent (Belgium); Department of Materials Science and Engineering, Delft University of Technology, Mekelweg 2, 2628 CD Delft (Netherlands); Kwakernaak, C.; Sloof, W.G.; Sietsma, J. [Department of Materials Science and Engineering, Delft University of Technology, Mekelweg 2, 2628 CD Delft (Netherlands)

2011-09-15

This paper presents a detailed characterization of the microstructural development of a new quenching and partitioning (Q and P) steel. Q and P treatments, starting from full austenitization, were applied to the developed steel, leading to microstructures containing volume fractions of retained austenite of up to 0.15. The austenite was distributed as films in between the martensite laths. Analysis demonstrates that, in this material, stabilization of austenite can be achieved at significantly shorter time scales via the Q and P route than is possible via a bainitic isothermal holding. The results showed that the thermal stabilization of austenite during the partitioning step is not necessarily accompanied by a significant expansion of the material. This implies that the process of carbon partitioning from martensite to austenite occurs across low-mobility martensite-austenite interfaces. The amount of martensite formed during the first quench has been quantified. Unlike martensite formed in the final quench, this martensite was found to be tempered during partitioning. Measured volume fractions of retained austenite after different treatments were compared with simulations using model descriptions for carbon partitioning from martensite to austenite. Simulation results confirmed that the carbon partitioning takes place at low-mobility martensite-austenite interfaces.

Special Advanced Studies for Pollution Prevention. Delivery Order 0017: Sol-Gel Surface Preparation for Carbon Steel and Stainless Steel Bonding

National Research Council Canada - National Science Library

Zheng, Haixing

1997-01-01

The objective of this program is to study the feasibility of using sol-gel active alumina coatings for the surface preparation of carbon steel and stainless steel for adhesive bonding, and to optimize...

75 FR 64246 - Certain Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From Brazil: Correction to Notice of...

Science.gov (United States)

2010-10-19

...-Rolled Carbon-Quality Steel Products From Brazil: Correction to Notice of Antidumping Duty Order AGENCY... certain hot-rolled flat-rolled carbon-quality steel products from Brazil. See Antidumping Duty Order: Certain Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From Brazil, 67 FR 11093 (March 12, 2002...

75 FR 55745 - Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Preliminary Results...

Science.gov (United States)

2010-09-14

... Products covered by this order are certain corrosion-resistant carbon steel flat products from Korea. These... DEPARTMENT OF COMMERCE International Trade Administration [C-580-818] Corrosion-Resistant Carbon... review of the countervailing duty (CVD) order on corrosion-resistant carbon steel flat products (CORE...

Measurement of carbon activity of sodium using nickel tabs and the Harwell Carbon Meter - Preliminary experience

International Nuclear Information System (INIS)

Blundell, A.; Thorley, A.W.

1980-01-01

Carbon can have an important effect on the mechanical properties of certain constructional materials likely to be used in the LMFBRs. Transfer of carbon will occur between the metal and the sodium at any particular location to bring the chemical potential of carbon in both components to the sam: value. Thus, in a mixed system containing austenitic stainless steel and unstabilized ferritic steel, carbon could be transferred by the sodium from the high carbon activity ferritic to the lower activity austenitic steel. Loss of carbon from the unstabilized ferritic steel leads to a weaker, more ductile material, while carburization of the stainless steel could lead to its embrittlement. Similarly carbon entering the coolant in the form of oil from leaking mechanical pumps could have similar effects on the mechanical property of stainless steels. In the light of these possibilities it is essential to measure the carbon activity of the sodium so that its effect on materials properties can be predicted

Measurement of carbon activity of sodium using nickel tabs and the Harwell Carbon Meter - Preliminary experience

Energy Technology Data Exchange (ETDEWEB)

Blundell, A; Thorley, A W [UKAEA, Risley, Warrington, Cheshire (United Kingdom)

1980-05-01

Carbon can have an important effect on the mechanical properties of certain constructional materials likely to be used in the LMFBRs. Transfer of carbon will occur between the metal and the sodium at any particular location to bring the chemical potential of carbon in both components to the sam: value. Thus, in a mixed system containing austenitic stainless steel and unstabilized ferritic steel, carbon could be transferred by the sodium from the high carbon activity ferritic to the lower activity austenitic steel. Loss of carbon from the unstabilized ferritic steel leads to a weaker, more ductile material, while carburization of the stainless steel could lead to its embrittlement. Similarly carbon entering the coolant in the form of oil from leaking mechanical pumps could have similar effects on the mechanical property of stainless steels. In the light of these possibilities it is essential to measure the carbon activity of the sodium so that its effect on materials properties can be predicted.

A discussion for stabilization time of carbon steel in atmospheric corrosion

Science.gov (United States)

Zhang, Zong-kai; Ma, Xiao-bing; Cai, Yi-kun

2017-09-01

Stabilization time is an important parameter in long-term prediction of carbon steel corrosion in atmosphere. The range of the stabilization time of carbon steel in atmospheric corrosion has been published in many scientific literatures. However, the results may not precise because engineering experiences is dominant. This paper deals with the recalculation of stabilization time based on ISO CORRAG program, and analyzes the results and makes a comparison to the data mentioned above. In addition, a new thinking to obtain stabilization time will be proposed.

Critical isothermal temperature and optimum mechanical behaviour of high Si-containing bainitic steels

International Nuclear Information System (INIS)

Misra, A.; Sharma, S.; Sangal, S.; Upadhyaya, A.; Mondal, K.

2012-01-01

The redistribution of carbon during partitioning between retained austenite and bainitic ferrite decides the stability of the retained austenite. The martensitic start temperature (M S ) based on the carbon enriched retained austenite is observed to be the deciding factor for the volume fraction of the constituent phases obtained on isothermal bainitic transformation. The volume fraction of the phases is also calculated on the basis of metastable equi-free energy (T 0 ) curve. A good agreement is found between experimentally and theoretically calculated fractions of the phases. The isothermal holding temperature and time, the fraction of phases based on initial carbon content of the steel and M S temperatures have a close relation with the optimum mechanical properties of bainitic steels.

Critical isothermal temperature and optimum mechanical behaviour of high Si-containing bainitic steels

Energy Technology Data Exchange (ETDEWEB)

Misra, A.; Sharma, S.; Sangal, S.; Upadhyaya, A. [Department of Materials Science and Engineering, Indian Institute of Technology, Kanpur 208016 (India); Mondal, K., E-mail: kallol@iitk.ac.in [Department of Materials Science and Engineering, Indian Institute of Technology, Kanpur 208016 (India)

2012-12-15

The redistribution of carbon during partitioning between retained austenite and bainitic ferrite decides the stability of the retained austenite. The martensitic start temperature (M{sub S}) based on the carbon enriched retained austenite is observed to be the deciding factor for the volume fraction of the constituent phases obtained on isothermal bainitic transformation. The volume fraction of the phases is also calculated on the basis of metastable equi-free energy (T{sub 0}) curve. A good agreement is found between experimentally and theoretically calculated fractions of the phases. The isothermal holding temperature and time, the fraction of phases based on initial carbon content of the steel and M{sub S} temperatures have a close relation with the optimum mechanical properties of bainitic steels.

Does carbonation of steel slag particles reduce their toxicity? An in vitro approach.

Science.gov (United States)

Ibouraadaten, Saloua; van den Brule, Sybille; Lison, Dominique

2015-06-01

Mineral carbonation can stabilize industrial residues and, in the steel industry, may contribute to simultaneously valorize CO2 emissions and slag. We hypothesized that, by restricting the leaching of metals of toxicological concern such as Cr and V, carbonation can suppress the toxicity of these materials. The cytotoxic activity (WST1 assay) of slag dusts collected from a stainless and a Linz-Donawitz (LD) steel plant, before and after carbonation, was examined in J774 macrophages. The release of Cr, V, Fe, Mn and Ni was measured after incubation in artificial lung fluids mimicking the extracellular and phagolysosomal milieu to which particles are confronted after inhalation. LD slag had the higher Fe, Mn and V content, and was more cytotoxic than stainless steel slag. The cytotoxic activity of LD but not of stainless dusts was reduced after carbonation. The cytotoxic activity of the dusts toward J774 macrophages necessitated a direct contact with the cells and was reduced in the presence of inhibitors of phagocytosis (cytochalasin D) or phagolysosome acidification (bafilomycin), pointing to a key role of metallic constituents released in phagolysosomes. This in vitro study supports a limited reduction of the cytotoxic activity of LD, but not of stainless, steel dusts upon carbonation. Copyright © 2015 Elsevier Ltd. All rights reserved.

Successive carbon- and boron saturation of KhVG steel in powder mixtures

Energy Technology Data Exchange (ETDEWEB)

Alimov, Yu A; Gordienko, S I

1975-01-01

Method of successive saturation of KhVG steel with carbon and boron in powder mixtures is described. After carbonization of steel in a charcoal carburator at 930 deg C during 3 hrs a domain of equiaxial large grains is formed there the latter representing carbides of Fe/sub 3/C and (Fe, M)/sub 3/C. The increase of duration of carbonization up to 5 hrs and above results in formation of a cement grid greatly impairing the mechanical properties of the metal. Carbonization is followed by borating in powdered technical boron carbide at 900 deg C for 4 hrs which ensures formation on the sample surface of a borated layer with depth up to 65 mkm covering the carbonized zone. As followed from metallographic and x-ray structural analysis, the borated layer consists of boride needles with complex composition (Fe, Cr, Mn)B. Oil hardening of carbonized KhVG steel from 850 deg C and low-temperature tempering at 180 deg C for 1 hr results in formation in the main metal of martensite-carbide structure and, respectively, in the decrease of the microhardness gradient between the diffusion layers, as compared with borated KhVG steel. Operation tests of strengthened matrices of preforming machines under the conditions of application of dynamic pressing forces up to 1500 kg Fce/cm/sup 2/ demonstrated that the cyclical strength of carboborated coverings is 2.0-3.0 times higher than that of borated ones. The method of carboborating is recommended for strengthening the details of stamp and press tools.

Mechanism of Pitting Corrosion Prevention by Nitrite in Carbon Steel Exposed to Dilute Salt Solutions

International Nuclear Information System (INIS)

Zapp, Philip E.; Zee, John W. van

2002-01-01

The research has developed a broad fundamental understanding of the inhibition action of nitrite ions in preventing nitrate pitting corrosion of carbon steel tanks containing high-level radioactive waste. This fundamental understanding can be applied to specific situations during waste removal for permanent disposition and waste tank closure to ensure that the tanks are maintained safely. The results of the research provide the insight necessary to develop solutions that prevent further degradation

Effect of carbon content on formation of bimodal microstructure and mechanical properties of low-carbon steels subjected to heavy-reduction single-pass hot/warm deformation

Energy Technology Data Exchange (ETDEWEB)

Park, Hyung-Won, E-mail: wonipark@iis.u-tokyo.ac.jp [Graduate School of Engineering, The University of Tokyo, Komaba 4-6-1, Meguro-ku 153-8505, Tokyo (Japan); Yanagimoto, Jun [Institute of Industrial Science, The University of Tokyo, Komaba 4-6-1, Meguro-ku 153-8505, Tokyo (Japan)

2014-06-01

A compression test simulating heavy-reduction single-pass rolling was conducted to investigate the microstructural evolution based on the formation of a bimodal structure and the mechanical properties of 0.01% and 0.1% carbon steels and niobium steel. When thermomechanical processing was conducted near and above the critical transformation temperature (A{sub c3}), microstructures of all steels were significantly refined and consisted of equiaxed grains without elongated grains. Nevertheless, these microstructures showed weak or no formation of the bimodal structure or coarse grains with decreasing carbon content, while they showed bimodal structure formation when 0.2% carbon steel was used in our previous research. The average grain size of Nb steel was about 2 μm and its microstructure was uniformly refined. These may be attributed to a decrease in the number of nucleation sites with decreasing carbon content in low-carbon steels and the occurrence of nucleation at grain boundaries as well as in grain interiors in Nb steel during processing. Mechanical properties of all steels deformed above the critical transformation temperature exhibited high performance characteristics with superior strength and marked elongation. Their fractographs indicated ductile fracture, which was revealed by SEM observation after a tensile test.

Emerging surface characterization techniques for carbon steel corrosion: a critical brief review

OpenAIRE

Dwivedi, D.; Lepkova, K.; Becker, T.

2017-01-01

Carbon steel is a preferred construction material in many industrial and domestic applications, including oil and gas pipelines, where corrosion mitigation using film-forming corrosion inhibitor formulations is a widely accepted method. This review identifies surface analytical techniques that are considered suitable for analysis of thin films at metallic substrates, but are yet to be applied to analysis of carbon steel surfaces in corrosive media or treated with corrosion inhibitors. The rev...

Carbon transfer between 2 1/4 Cr 1 Mo alloy and austenitic steels (experiments in anisothermal loops)

International Nuclear Information System (INIS)

Baque, P.; Besson, M.; Champeix, L.; Donati, J.R.; Oberlin, C.; Saint-Paul, P.

1976-01-01

Studies on carbon transfer between the ferritic steel 2 1/4 Cr 1 Mo and the austenitic steels 316L and 321H have shown that there is not any measurable carbon transfer in the operating conditions of the secondary circuit of PHENIX (475 deg C was the maximal temperature of the 2 1/4 Cr 1 Mo steel). A significant carbon transfer has been observed between the ferritic steel and the 316L steel when the 321H was replaced by the 2 1/4 Cr 1 Mo steel in the same thermohydraulic conditions (the ferritic steel was then used up to 545 deg C). This experiment has demonstrated the importance of the temperature and the initial carbon content of the ferritic steel as parameters in the decarburization process. It appears that decarburization may not be sensitive to the thermohydraulic conditions at least in the range investigated in those experiments. In the other hand the 316L steel is observed to have been carburized, the degree of carburization remaining appreciably constant and independent on the temperature between 400 deg C and 550 deg C [fr

A modelling study for long-term life prediction of carbon steel overpack for geological isolation of High-Level Radioactive Waste

International Nuclear Information System (INIS)

Taniguchi, Naoki; Honda, Akira; Ishikawa, Hirohisa

1996-01-01

Current plans for the geological disposal of High-Level Radioactive Waste (HLW) in Japan include metal overpacks which contain HLW. Overpacks may be required to remain intact for more than several hundred years in order to provide containment of radio nuclides. The main factor limiting the performance of overpacks is considered to be corrosion by groundwater. Carbon steel is one of the candidate material for overpacks. A mathematical model for life prediction of carbon steel overpack has been developed based on corrosion mechanism. General corrosion and localized corrosion are considered because these are likely to initiate in repository conditions. In general corrosion model, the reduction of oxygen and water are considered as cathodic reaction. In localized corrosion model, we have constructed a model which predict the period for localized corrosion based on oxygen transport in bentonite. We also developed a model which predict the propagation rate of localized corrosion that is based on mass balance within the corroding cavity. (author)

Corrosion resistance of chromium-nickel steel containing rare earths

International Nuclear Information System (INIS)

Asatiani, G.N.; Mandzhgaladze, S.N.; Tavadze, L.F.; Chuvatina, S.N.; Saginadze, D.I.

1983-01-01

Effect of additional out-of-furnace treatment with complex alloy (foundry alloy) calcite-silicon-magnesium-rare earth metal on corrosion resistance of the 03Kh18N20M3D3C3B steel has been studied. It is shown that introduction of low additions of rare earths improves its corrosion resistance improves its corrosion resistance in agressive media (in 70% - sulfuric acid) in the range of transition from active to passive state. Effect of additional introduction of rare earth metals is not considerable, if potential of steel corrosion is in the range of stable passive state (32% - sulfuric acid). Additional out-of-furnace treatment with complex foundry alloy, containing rare earth metals, provides a possibility to use a steel with a lower content of Cr, Ni, Mo, than in conventional acid-resistant steels in highly agressive media

Hardness and adhesion performances of nanocoating on carbon steel

Science.gov (United States)

Hasnidawani, J. N.; Azlina, H. N.; Norita, H.; Bonnia, N. N.

2018-01-01

Nanocoatings industry has been aggressive in searching for cost-effective alternatives and environmental friendly approaches to manufacture products. Nanocoatings represent an engineering solution to prevent corrosion of the structural parts of ships, insulation and pipelines industries. The adhesion and hardness properties of coating affect material properties. This paper reviews ZnO-SiO2 as nanopowder in nano coating formulation as the agent for new and improved coating performances. Carbon steel on type S50C used as common substrate in nanocoating industry. 3wt% ZnO and 2wt% SiO2 addition of nanoparticles into nanocoating showed the best formulation since hardness and adhesion of nanocoating was good on carbon steel substrate. Incorporation of nanoparticles into coating increased the performances of coating.

A computational model for the carbon transfer in stainless steel sodium systems

International Nuclear Information System (INIS)

Casadio, S.; Scibona, G.

1980-01-01

A method is proposed of computing the carbon transfer in the type 316, 304 and 321 stainless steels in sodium environment as a function of temperature, exposure time and carbon concentration in the sodium. The method is based on the criteria developed at ANL by introducing some simplifications and takes also into account the correlations obtained at WARD. Calculated carbon profiles are compared both with experimental data and with the results available by the other computer methods. The limits for quantitative predictions of the stainless steel carburization or decarburization exposed in a specific environment are discussed. (author)

The effect of cyclic and dynamic loads on carbon steel pipe

International Nuclear Information System (INIS)

Rudland, D.L.; Scott, P.M.; Wilkowski, G.M.

1996-02-01

This report presents the results of four 152-mm (6-inch) diameter, unpressurized, circumferential through-wall-cracked, dynamic pipe experiments fabricated from STS410 carbon steel pipe manufactured in Japan. For three of these experiments, the through-wall crack was in the base metal. The displacement histories applied to these experiments were a quasi-static monotonic, dynamic monotonic, and dynamic, cyclic (R = -1) history. The through-wall crack for the third experiment was in a tungsten-inert-gas weld, fabricated in Japan, joining two lengths of STS410 pipe. The displacement history for this experiment was the same history applied to the dynamic, cyclic base metal experiment. The test temperature for each experiment was 300 C (572 F). The objective of these experiments was to compare a Japanese carbon steel pipe material with US pipe material, to ascertain whether this Japanese steel was as sensitive to dynamic and cyclic effects as US carbon steel pipe. In support of these pipe experiments, quasi-static and dynamic, tensile and fracture toughness tests were conducted. An analysis effort was performed that involved comparing experimental crack initiation and maximum moments with predictions based on available fracture prediction models, and calculating J-R curves for the pipe experiments using the η-factor method

Microstructural investigations of 0.2% carbon content steel

Science.gov (United States)

Tollabimazraehno, Sajjad; Hingerl, Kurt

2011-10-01

The effect of thermal annealing to get different phases on low carbon steel was investigated. Steel sheets (0.2 wt. % C) of 900 μm thickness were heat treated to produce different structures. All the samples have the same starting point, transformation to coarse austenite at 900 degree Celsius. The nano indentation results revealed that samples have different hadness. By making conventional SEM micrographs, focus ion beam maps, and Electron backscatter diffraction (EBSD) the microstructural development and grain boundary variation of transformed phases martensite, biainte, tempered martensite and different combination of these phases were studied.

Surface modifications induced by yttrium implantation on low manganese-carbon steel

Energy Technology Data Exchange (ETDEWEB)

Caudron, E.; Buscail, H. [Univ. Blaise Pascal Clermont-Fd II, Le Puy en Velay (France). Lab. Vellave d' Elaboration et d' Etude des Materiaux; Haanapel, V.A.C.; Jacob, Y.P.; Stroosnijder, M.F. [Institute for Health and Consumer Protection, Joint Research Center, The European Commission, 21020, Ispra (Italy)

1999-12-15

Low manganese-carbon steel samples were ion implanted with yttrium. Sample compositions and structures were investigated before and after yttrium implantations to determine the yttrium distribution in the sample. Yttrium implantation effects were characterized using several analytical and structural techniques such as X-ray photoelectron spectroscopy, reflection high energy electron diffraction, X-ray diffraction, glancing angle X-ray diffraction and Rutherford backscattering spectrometry. In this paper it is shown that correlation between composition and structural analyses provides an understanding of the main compounds induced by yttrium implantation in low manganese-carbon steel. (orig.)

Reliability of Electrochemical Techniques for Determining Corrosion Rates on Carbon Steel in Sulfide Media

DEFF Research Database (Denmark)

Hilbert, Lisbeth Rischel; Hemmingsen, T.; Nielsen, Lars Vendelbo

2007-01-01

if the biofilm in combination with ferrous sulfide corrosion products cover the steel surface. Corrosion rates can be overestimated by a factor of 10 to 100 with electrochemical techniques - both by linear polarization resistance (LPR) and electrochemicel impedance spectroscopy (EIS). Oxygen entering the system......Effects of film formation on carbon steel in hydrogen sulfide (H2S) media may corrupt corrosion rate monitoring by electrochemical techniques. Electrochemical data from H2S solutions, biological sulfide media, and natural sulfide containing geothermal water have been collected, and the process...... of film formation in sulfide solutins was followed by video. It can be shown that capacitative and diffusional effects due to porous reactive deposits tend to dominate the data, resulting in unreliable corrosion rates measured using electrochemical techniques. The effect is strongly increased...

Precipitation evolution in a Ti-free and Ti-containing stainless maraging steel

International Nuclear Information System (INIS)

Schober, M.; Schnitzer, R.; Leitner, H.

2009-01-01

Stainless maraging steels have a Cr content higher than 12 wt% and show a excellent combination of high strength and ductility, which make them attractive for use in machinery fields and aircraft applications. The massive increase of strength during ageing treatment of maraging steels is related to a precipitation sequence of various nm-scaled intermetallic phases. The peak hardness especially in Ti-containing maraging steels can be reached after short-time ageing at temperatures around 500 o C. However, precipitation reactions in different stainless maraging steels are not fully understood, especially the evolution from clustering over growing to coarsening. In the present work a commercial maraging steel and a Ti-containing model alloy are investigated and compared to each other. The steels were isothermally heat treated at 525 o C for a range of times. Special emphasis was laid on the correlation of hardness to the formation and presence of different kinds of precipitates. The isothermal aged samples were investigated by using two advanced three-dimensional energy compensated atom probes (LEAP TM and 3DAP TM ) both in voltage mode and in laser mode. The atom probe data were correlated to standard hardness measurements. The results show that the partial substitution of Al by Ti results in a different precipitation behaviour. While the Ti-free maraging steel exhibit only one type of precipitate, the Ti-containing grade shows a change in the type of precipitates during ageing. However, this change leads to an accelerated coarsening and thus to a faster drop in hardness.

Precipitation evolution in a Ti-free and Ti-containing stainless maraging steel.

Science.gov (United States)

Schober, M; Schnitzer, R; Leitner, H

2009-04-01

Stainless maraging steels have a Cr content higher than 12wt% and show a excellent combination of high strength and ductility, which make them attractive for use in machinery fields and aircraft applications. The massive increase of strength during ageing treatment of maraging steels is related to a precipitation sequence of various nm-scaled intermetallic phases. The peak hardness especially in Ti-containing maraging steels can be reached after short-time ageing at temperatures around 500 degrees C. However, precipitation reactions in different stainless maraging steels are not fully understood, especially the evolution from clustering over growing to coarsening. In the present work a commercial maraging steel and a Ti-containing model alloy are investigated and compared to each other. The steels were isothermally heat treated at 525 degrees C for a range of times. Special emphasis was laid on the correlation of hardness to the formation and presence of different kinds of precipitates. The isothermal aged samples were investigated by using two advanced three-dimensional energy compensated atom probes (LEAP and 3DAP) both in voltage mode and in laser mode. The atom probe data were correlated to standard hardness measurements. The results show that the partial substitution of Al by Ti results in a different precipitation behaviour. While the Ti-free maraging steel exhibit only one type of precipitate, the Ti-containing grade shows a change in the type of precipitates during ageing. However, this change leads to an accelerated coarsening and thus to a faster drop in hardness.

Elemental segregation during resistance spot welding of boron containing advanced high strength steels

NARCIS (Netherlands)

Amirthalingam, M.; Van der Aa, E.M.; Kwakernaak, C.; Hermans, M.J.M.; Richardson, I.M.

2015-01-01

The partitioning behaviour of carbon, phosphorous and boron during the solidification of a resistance spot weld pool was studied using experimental simulations and a phase field model. Steels with varying carbon, phosphorous and boron contents were designed and subjected to a range of resistant spot

Corrosion of Pipeline and Wellbore Steel by Liquid CO2 Containing Trace Amounts of Water and SO2

Science.gov (United States)

McGrail, P.; Schaef, H. T.; Owen, A. T.

2009-12-01

Carbon dioxide capture and storage in deep saline formations is currently considered the most attractive option to reduce greenhouse gas emissions with continued use of fossil fuels for energy production. Transporting captured CO2 and injection into suitable formations for storage will necessarily involve pipeline systems and wellbores constructed of carbon steels. Industry standards currently require nearly complete dehydration of liquid CO2 to reduce corrosion in the pipeline transport system. However, it may be possible to establish a corrosion threshold based on H2O content in the CO2 that could allow for minor amounts of H2O to remain in the liquid CO2 and thereby eliminate a costly dehydration step. Similarly, trace amounts of sulfur and nitrogen compounds common in flue gas streams are currently removed through expensive desulfurization and catalytic reduction processes. Provided these contaminants could be safely and permanently transported and stored in the geologic reservoir, retrofits of existing fossil-fuel plants could address comprehensive emissions reductions, including CO2 at perhaps nearly the same capital and operating cost. Because CO2-SO2 mixtures have never been commercially transported or injected, both experimental and theoretical work is needed to understand corrosion mechanisms of various steels in these gas mixtures containing varying amounts of water. Experiments were conducted with common tool steel (AISI-01) and pipeline steel (X65) immersed in liquid CO2 at room temperature containing ~1% SO2 and varying amounts of H2O (0 to 2500 ppmw). A threshold concentration of H2O in the liquid CO2-SO2 mixture was established based on the absence of visible surface corrosion. For example, experiments exposing steel to liquid CO2-SO2 containing ~300 ppmw H2O showed a delay in onset of visible corrosion products and minimal surface corrosion was visible after five days of testing. However increasing the water content to 760 ppmw produced extensive

A Study of the Effect of Interrupted Quenches on a Thermomechanically Processed High Carbon Steel.

Science.gov (United States)

1982-10-01

steel . Successful martempering requires a cooling rate sufficient to avoid the nose of the C- curve and thus prevent significant bainite formation. When...STUDY OF THE EFFECT OF INTERRUPTED QUENCHES ON A THERMONECHANICALLY PROCESSED HIGH CARBON STEEL by Steven A. Barton October 1982 Thesis Advisor: T.R...unlimited. A Study of the Effect of Interrupted Quenches on a Thermomechanically Processed High Carbon Steel by Steven A. Barton Lieutenant, United

The Mechanism of High Ductility for Novel High-Carbon Quenching-Partitioning-Tempering Martensitic Steel

Science.gov (United States)

Qin, Shengwei; Liu, Yu; Hao, Qingguo; Wang, Ying; Chen, Nailu; Zuo, Xunwei; Rong, Yonghua

2015-09-01

In this article, a novel quenching-partitioning-tempering (Q-P-T) process was applied to treat Fe-0.6C-1.5Mn-1.5Si-0.6Cr-0.05Nb hot-rolled high-carbon steel and the microstructures including retained austenite fraction and the average dislocation densities in both martensite and retained austenite were characterized by X-ray diffraction, scanning electron microscopy, and transmission electron microscopy, respectively. The Q-P-T steel exhibits high strength (1950 MPa) and elongation (12.4 pct). Comparing with the steel treated by traditional quenching and tempering (Q&T) process, the mechanism of high ductility for high-carbon Q-P-T steel is revealed as follows. Much more retained austenite existing in Q-P-T steel than in Q&T one remarkably enhances the ductility by the following two effects: the dislocation absorption by retained austenite effect and the transformation-induced plasticity effect. Besides, lower dislocation density in martensite matrix produced by Q-P-T process plays an important role in the improvement of ductility. However, some thin plates of twin-type martensite embedded in dislocation-type martensite matrix in high-carbon Q-P-T steel affect the further improvement of ductility.

Task E container corrosion studies: Annual report. Revision 1

International Nuclear Information System (INIS)

Bunnell, L.R.; Doremus, L.A.; Topping, J.B.; Duncan, D.R.

1994-06-01

The Pacific Northwest Laboratory is conducting the Solid Waste Technology Support Program (SWTSP) for Westinghouse Hanford Company (WHC). Task E is the Container Corrosion Study Portion of the SWTSP that will perform testing to provide defensible data on the corrosion of low-carbon steel, as used in drums to contain chemical and radioactive wastes at the Hanford Site. A second objective of Task E is to provide and test practical alternative materials that have higher corrosion resistance than low-carbon steel. The scope of work for fiscal year (FY) 1993 included initial testing of mild steel specimens buried in Hanford soils or exposed to atmospheric corrosion in metal storage sheds. During FY 1993, progress was made in three areas of Task E. First, exposure of test materials began at the Soil Corrosion Test Site where low-carbon steel specimens were placed in the soil in five test shafts at depths of 9 m (30 ft). Second, the corrosion measurement of low-carbon steel in the soil of two solid waste trenches continued. The total exposure time is ∼ 500 days. Third, an atmospheric corrosion test of low-carbon steel was initiated in a metal shed (Building 2401-W) in the 200 West Area. This annual report describes the Task E efforts and provides a current status

Mineral CO2 sequestration by steel slag carbonation

International Nuclear Information System (INIS)

Huijgen, W.J.J.; Comans, R.N.J.; Witkamp, G.J.

2005-12-01

Mineral CO2 sequestration, i.e., carbonation of alkaline silicate Ca/Mg minerals, analogous to natural weathering processes, is a possible technology for the reduction of carbon dioxide emissions to the atmosphere. In this paper, alkaline Ca-rich industrial residues are presented as a possible feedstock for mineral CO2 sequestration. These materials are cheap, available near large point sources of CO2, and tend to react relatively rapidly with CO2 due to their chemical instability. Ground steel slag was carbonated in aqueous suspensions to study its reaction mechanisms. Process variables, such as particle size, temperature, carbon dioxide pressure, and reaction time, were systematically varied, and their influence on the carbonation rate was investigated. The maximum carbonation degree reached was 74% of the Ca content in 30 min at 19 bar pressure, 100C, and a particle size of <38 μm. The two must important factors determining the reaction rare are particle size (<2 mm to <38 μm) and reaction temperature (25-225C). The carbonation reaction was found to occur in two steps: (1) leaching of calcium from the steel slag particles into the solution; (2) precipitation of calcite on the surface of these particles. The first step and, more in particular, the diffusion of calcium through the solid matrix toward the surface appeared to be the rate-determining reaction step, The Ca diffusion was found to be hindered by the formation of a CaCO3-coating and a Ca-depleted silicate zona during the carbonation process. Research on further enhancement of the reaction rate, which would contribute to the development of a cost-effective CO2-sequestration process, should focus particularly on this mechanism

The Effects of Cr and Al Addition on Transformation and Properties in Low‐Carbon Bainitic Steels

OpenAIRE

Junyu Tian; Guang Xu; Mingxing Zhou; Haijiang Hu; Xiangliang Wan

2017-01-01

Three low‐carbon bainitic steels were designed to investigate the effects of Cr and Al addition on bainitic transformation, microstructures, and properties by metallographic method and dilatometry. The results show that compared with the base steel without Cr and Al addition, only Cr addition is effective for improving the strength of low‐carbon bainitic steel by increasing the amount of bainite. However, compared with the base steel, combined addition of Cr and Al has no significant effect o...

Molecular carbon nitride ion beams for enhanced corrosion resistance of stainless steel

Science.gov (United States)

Markwitz, A.; Kennedy, J.

2017-10-01

A novel approach is presented for molecular carbon nitride beams to coat stainless surfaces steel using conventional safe feeder gases and electrically conductive sputter targets for surface engineering with ion implantation technology. GNS Science's Penning type ion sources take advantage of the breaking up of ion species in the plasma to assemble novel combinations of ion species. To test this phenomenon for carbon nitride, mixtures of gases and sputter targets were used to probe for CN+ ions for simultaneous implantation into stainless steel. Results from mass analysed ion beams show that CN+ and a variety of other ion species such as CNH+ can be produced successfully. Preliminary measurements show that the corrosion resistance of stainless steel surfaces increased sharply when implanting CN+ at 30 keV compared to reference samples, which is interesting from an application point of view in which improved corrosion resistance, surface engineering and short processing time of stainless steel is required. The results are also interesting for novel research in carbon-based mesoporous materials for energy storage applications and as electrode materials for electrochemical capacitors, because of their high surface area, electrical conductivity, chemical stability and low cost.

INFLUENCE OF ELECTRIC SPARK ON HARDNESS OF CARBON STEEL

Directory of Open Access Journals (Sweden)

I. O. Vakulenko

2014-03-01

Full Text Available Purpose. The purpose of work is an estimation of influence of an electric spark treatment on the state of mouldable superficial coverage of carbon steel. Methodology. The steel of fragment of railway wheel rim served as material for research with chemical composition 0.65% С, 0.67% Mn, 0.3% Si, 0.027% P, 0.028% S. Structural researches were conducted with the use of light microscopy and methods of quantitative metallography. The structural state of the probed steel corresponded to the state after hot plastic deformation. The analysis of hardness distribution in the micro volumes of cathode metal was carried out with the use of microhardness tester of type of PMT-3. An electric spark treatment of carbon steel surface was executed with the use of equipment type of EFI-25M. Findings. After electric spark treatment of specimen surface from carbon steel the forming of multi-layered coverage was observed. The analysis of microstructure found out the existence of high-quality distinctions in the internal structure of coverage metal, depending on the probed area. The results obtained in the process are confirmed by the well-known theses, that forming of superficial coverage according to technology of electric spark is determined by the terms of transfer and crystallization of metal. The gradient of structures on the coverage thickness largely depends on development of structural transformation processes similar to the thermal character influence. Originality. As a result of electric spark treatment on the condition of identical metal of anode and cathode, the first formed layer of coverage corresponds to the monophase state according to external signs. In the volume of coverage metal, the appearance of carbide phase particles is accompanied by the decrease of microhardness values. Practical value. Forming of multi-layered superficial coverage during electric spark treatment is accompanied by the origin of structure gradient on a thickness. The effect

76 FR 64312 - Light-Walled Welded Rectangular Carbon Steel Tubing From Taiwan: Final Results of the Expedited...

Science.gov (United States)

2011-10-18

... Rectangular Carbon Steel Tubing From Taiwan: Final Results of the Expedited Sunset Review of the Antidumping... the antidumping duty order on light-walled welded rectangular carbon steel tubing from Taiwan pursuant... steel tubing from Taiwan pursuant to section 751(c) of the Act. See Initiation of Five-Year (``Sunset...

Factors affecting stress assisted corrosion cracking of carbon steel under industrial boiler conditions

Science.gov (United States)

Yang, Dong

Failure of carbon steel boiler tubes from waterside has been reported in the utility boilers and industrial boilers for a long time. In industrial boilers, most waterside tube cracks are found near heavy attachment welds on the outer surface and are typically blunt, with multiple bulbous features indicating a discontinuous growth. These types of tube failures are typically referred to as stress assisted corrosion (SAC). For recovery boilers in the pulp and paper industry, these failures are particularly important as any water leak inside the furnace can potentially lead to smelt-water explosion. Metal properties, environmental variables, and stress conditions are the major factors influencing SAC crack initation and propagation in carbon steel boiler tubes. Slow strain rate tests (SSRT) were conducted under boiler water conditions to study the effect of temperature, oxygen level, and stress conditions on crack initation and propagation on SA-210 carbon steel samples machined out of boiler tubes. Heat treatments were also performed to develop various grain size and carbon content on carbon steel samples, and SSRTs were conducted on these samples to examine the effect of microstructure features on SAC cracking. Mechanisms of SAC crack initation and propagation were proposed and validated based on interrupted slow strain tests (ISSRT). Water chemistry guidelines are provided to prevent SAC and fracture mechanics model is developed to predict SAC failure on industrial boiler tubes.

78 FR 55241 - Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Preliminary Results of...

Science.gov (United States)

2013-09-10

... merchandise covered by this Order \\2\\ is certain corrosion- resistant carbon steel flat products from Korea... DEPARTMENT OF COMMERCE International Trade Administration [C-580-818] Corrosion-Resistant Carbon... the countervailing duty (CVD) order on corrosion-resistant carbon steel flat products (CORE) from the...

Spectroscopic investigations of plasma nitriding processes: A comparative study using steel and carbon as active screen materials

Science.gov (United States)

Hamann, S.; Burlacov, I.; Spies, H.-J.; Biermann, H.; Röpcke, J.

2017-04-01

Low-pressure pulsed DC H2-N2 plasmas were investigated in the laboratory active screen plasma nitriding monitoring reactor, PLANIMOR, to compare the usage of two different active screen electrodes: (i) a steel screen with the additional usage of CH4 as carbon containing precursor in the feeding gas and (ii) a carbon screen without the usage of any additional gaseous carbon precursor. Applying the quantum cascade laser absorption spectroscopy, the evolution of the concentration of four stable molecular species, NH3, HCN, CH4, and C2H2, has been monitored. The concentrations were found to be in a range of 1012-1016 molecules cm-3. By analyzing the development of the molecular concentrations at variations of the screen plasma power, a similar behavior of the monitored reaction products has been found for both screen materials, with NH3 and HCN as the main reaction products. When using the carbon screen, the concentration of HCN and C2H2 was 30 and 70 times higher, respectively, compared to the usage of the steel screen with an admixture of 1% CH4. Considering the concentration of the three detected hydrocarbon reaction products, a combustion rate of the carbon screen of up to 69 mg h-1 has been found. The applied optical emission spectroscopy enabled the determination of the rotational temperature of the N2+ ion which has been in a range of 650-900 K increasing with the power in a similar way in the plasma of both screens. Also with power the ionic component of nitrogen molecules, represented by the N2+ (0-0) band of the first negative system, as well as the CN (0-0) band of the violet system increase strongly in relation to the intensity of the neutral nitrogen component, i.e., the N2 (0-0) band of the second positive system. In addition, steel samples have been treated with both the steel and the carbon screen resulting in a formation of a compound layer of up to 10 wt. % nitrogen and 10 wt. % carbon, respectively, depending on the screen material.

MECHANICAL PROPERTIES AND CORROSION PROTECTION OF CARBON STEEL COATED WITH AN EPOXY BASED POWDER COATING CONTAINING MONTMORILONITE FUNCTIONALIZED WITH SILANE

OpenAIRE

Paula Tibola Bertuoli; Veronica Perozzo Frizzo; Diego Piazza; Lisete Cristine Scienza; Ademir José Zattera

2014-01-01

In the present work the MMT-Na+ clay was functionalized with 3-aminopropyltriethoxysilane (γ-APS) and incorporated in a commercial formulation epoxy-based powder coating in a proportion of 8 wt% and applied on 1008 carbon steel panels by electrostatic spray. Adhesion, flexibility, impact and corrosion performance in salt spray chamber tests were performed to evaluate the coatings. The presence of clay did not affect the mechanical properties of the film, however greater subcutaneo...

Ten years of Toarcian argillite - carbon steel in situ interaction

Energy Technology Data Exchange (ETDEWEB)

Dauzeres, Alexandre [IRSN, PRP-DGE/SRTG/LETIS, BP 17, 92262 Fontenay-aux-Roses cedex (France); Maillet, Anais [IRSN, PRP-DGE/SRTG/LETIS, BP 17, 92262 Fontenay-aux-Roses cedex (France); UMR CNRS 7285, IC2MP, Batiment B35 - 5, avenue Albert Turpain, 86022 Poitiers cedex (France); Gaudin, Anne [UMR CNRS 6112, LPGN, 2 rue de la Houssiniere, BP 92208, 44322 Nantes cedex 3 (France); El Albani, Abderrazak; Vieillard, Philippe [UMR CNRS 7285, IC2MP, Batiment B35 - 5, avenue Albert Turpain, 86022 Poitiers cedex (France)

2013-07-01

In situ interaction experiments over periods of 2, 6, and 10 years between Toarcian argillite and carbon steel discs were carried out in the Tournemire Underground Research Laboratory (URL), yielding a dataset of the materials' geochemical evolution under conditions representative of the future geological disposal of high-level long-lived radioactive wastes. The carbon steel discs were exposed to corrosion due to trapped oxygen. The corrosion rates indicate that the oxidizing transient lasted between 2 and 6 years. A systematic dissolution of calcium phases (Ca-smectite sheets in I/S and calcite) was observed in the iron diffusion halos. The iron release induced mineralogical dissolution and precipitation reactions, which partly clogged the argillite porosity. (authors)

Effect of Biodiesel Concentration on Corrosion of Carbon Steel by Serratia marcescens

Directory of Open Access Journals (Sweden)

Pusparizkita Yustina M

2018-01-01

Full Text Available Biodiesel come into being used as an alternative source of energy as the diminishing of petroleum reserves. This fuel is typically stored in tanks that are commonly made from carbon steel, which is easily corroded by microorganisms. Recent studies have shown that bacteria aside from SRB may also be involved in corrosion. Therefore, this research was aimed to evaluate the effect of biodiesel concentration (15%, 20% and 30% v/v mixed in diesel oil on the corrosion of carbon steel by S. marcescens that dominate biocorrosion on hydrocarbon products. In this study, the corrosion process was investigated by evaluation of biofilm morphology and composition, the rate of corrosion and the corrosion product of carbon steel which was exposed in the mixture of hydrocarbons and the presence of S. marcescens. It can be concluded that higher concentration of biodiesel in diesel oil leads to higher growth of bacteria in the biofilm and higher corrosion rate.

Testing of methods for decontamination of stainless steels and carbon steels conformably to demountable equipment of nuclear power plant with WWR type reactor

International Nuclear Information System (INIS)

Dergunova, G.M.; Nazarov, V.K.; Ozolin, A.B.; Smirnov, L.M.; Stel'mashuk, V.P.; Yulikov, E.I.; Vlasov, I.N.

1978-01-01

Results are given of experiments on decontamination of stainless steel by the oxidation-reduction method and also results of decontamination of carbon steel by means of solutions based on oxalic acid, citric acid and phosphoric acid. Investigations of efficiency of oxidation-reduction treatment were done on samples of stainless steel cut from the pipeline of the primary coolant circuit of reactor. Comparison is given of efficiency of oxidation-reduction methods of contamination of stainless steel in the case of application of different compositions of decontaminating solutions. Dependences are given for decontamination completeness on duration of operations, on temperature and on ratio of volume of decontaminating solutions to surface are of the sample. For carbon steels parameters are given for decontamination process by means of oxalic, citric and phosphoric acid solutions. (I.T.) [ru

78 FR 19210 - Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Final Results of...

Science.gov (United States)

2013-03-29

.... Scope of the Order Products covered by this order are certain corrosion-resistant carbon steel flat... DEPARTMENT OF COMMERCE International Trade Administration [C-580-818] Corrosion-Resistant Carbon... countervailing duty (CVD) order on corrosion-resistant carbon steel flat products from the Republic of Korea for...

Preliminary results of steel containment vessel model test

International Nuclear Information System (INIS)

Matsumoto, T.; Komine, K.; Arai, S.

1997-01-01

A high pressure test of a mixed-scaled model (1:10 in geometry and 1:4 in shell thickness) of a steel containment vessel (SCV), representing an improved boiling water reactor (BWR) Mark II containment, was conducted on December 11-12, 1996 at Sandia National Laboratories. This paper describes the preliminary results of the high pressure test. In addition, the preliminary post-test measurement data and the preliminary comparison of test data with pretest analysis predictions are also presented

Galvanic Interaction between Chalcopyrite and Pyrite with Low Alloy and High Carbon Chromium Steel Ball

Directory of Open Access Journals (Sweden)

Asghar Azizi

2013-01-01

Full Text Available This study was aimed to investigate the galvanic interaction between pyrite and chalcopyrite with two types of grinding media (low alloy and high carbon chromium steel ball in grinding of a porphyry copper sulphide ore. Results indicated that injection of different gases into mill altered the oxidation-reduction environment during grinding. High carbon chromium steel ball under nitrogen gas has the lowest galvanic current, and low alloy steel ball under oxygen gas had the highest galvanic current. Also, results showed that the media is anodic relative to pyrite and chalcopyrite, and therefore pyrite or chalcopyrite with a higher rest potential acted as the cathode, whilst the grinding media with a lower rest potential acted as the anode, when they are electrochemically contacted. It was also found that low alloy steel under oxygen produced the highest amount of EDTA extractable iron in the slurry, whilst high carbon chromium steel under nitrogen atmosphere led to the lowest amount.

Strain-tempering of low carbon martensite steel wire by rapid heating

International Nuclear Information System (INIS)

Torisaka, Yasunori; Kihara, Junji

1978-01-01

In the production of prestressed concrete steel wires, a series of the cold drawing-patenting process are performed to improve the strength. In order to reduce cyclic process, the low carbon martensite steel wire which can be produced only by the process of hot rolling and direct quench has been investigated as strain-tempering material. When strain-tempering is performed on the low carbon martensite steel wire, stress relaxation (Re%) increases and mechanical properties such as total elongation, reduction of area, ultimate tensile strength and proof stress decrease remarkably by annealing. In order to shorten the heating time, the authors performed on the steel wire the strain-tempering with a heating time of 1.0 s using direct electrical resistance heating and examined the effects of rapid heating on the stress relaxation and the mechanical properties. Stress relaxation decreases without impairment of the mechanical properties up to a strain-tempering temperature of 573 K. Re(%) after 10.8 ks is 0% at the testing temperature 301 K, 0.49% at 363 K and 1.39% at 433 K. (auth.)

Suitability of selected free-gas and dissolved-gas sampling containers for carbon isotopic analysis.

Science.gov (United States)

Eby, P; Gibson, J J; Yi, Y

2015-07-15

Storage trials were conducted for 2 to 3 months using a hydrocarbon and carbon dioxide gas mixture with known carbon isotopic composition to simulate typical hold times for gas samples prior to isotopic analysis. A range of containers (both pierced and unpierced) was periodically sampled to test for δ(13)C isotopic fractionation. Seventeen containers were tested for free-gas storage (20°C, 1 atm pressure) and 7 containers were tested for dissolved-gas storage, the latter prepared by bubbling free gas through tap water until saturated (20°C, 1 atm) and then preserved to avoid biological activity by acidifying to pH 2 with phosphoric acid and stored in the dark at 5°C. Samples were extracted using valves or by piercing septa, and then introduced into an isotope ratio mass spectrometer for compound-specific δ(13)C measurements. For free gas, stainless steel canisters and crimp-top glass serum bottles with butyl septa were most effective at preventing isotopic fractionation (pierced and unpierced), whereas silicone and PTFE-butyl septa allowed significant isotopic fractionation. FlexFoil and Tedlar bags were found to be effective only for storage of up to 1 month. For dissolved gas, crimp-top glass serum bottles with butyl septa were again effective, whereas silicone and PTFE-butyl were not. FlexFoil bags were reliable for up to 2 months. Our results suggest a range of preferred containers as well as several that did not perform very well for isotopic analysis. Overall, the results help establish better QA/QC procedures to avoid isotopic fractionation when storing environmental gas samples. Recommended containers for air transportation include steel canisters and glass serum bottles with butyl septa (pierced and unpierced). Copyright © 2015 John Wiley & Sons, Ltd.

Stress corrosion cracking tests on electron beam welded carbon steel specimens in carbonate-bicarbonate solution

International Nuclear Information System (INIS)

Parkins, R.N.

1985-04-01

Stress corrosion cracking tests have been performed on tapered carbon steel test pieces containing electron beam welds with a view to defining susceptibility to such cracking in a carbonate-bicarbonate solution at 90 C and an appropriate electrode potential. The tests involved applying cyclic loads to the specimens and it is shown that the threshold stress for cracking reduces linearly with increase in the magnitude of the cyclic load component. Extrapolation of these trends to zero fluctuating stress indicates static load threshold stresses in the vicinity of the yield stress (i.e. about 300 N/mm 2 for parent plate without a weld, 400 N/mm 2 for specimens with welds on one side only and 600 N/mm 2 for specimens having welds penetrating through the thickness of the specimen). The averages of the maximum crack velocities observed were least for parent plate material and greatest for weld metal, the former being essentially intergranular in morphology and the latter mostly transgranular, with heat affected zone material being intermediate between these extremes. (author)

Morphological and microstructural studies on aluminizing coating of carbon steel

Energy Technology Data Exchange (ETDEWEB)

Samsu, Zaifol; Othman, Norinsan Kamil; Daud, Abd Razak; Hussein, Hishammuddin [School of Applied Physics, Faculty of Science and Technology, Universiti Kebangsaan Malaysia, 43600 Bangi, Selangor (Malaysia)

2013-11-27

Hot dip aluminizing is one of the most effective methods of surface protection for steels and is gradually gaining popularity. The morphology and microstructure of an inter-metallic layer form on the surface of low carbon steel by hot dip aluminization treatment had been studied in detail. This effect has been investigated using optical and scanning electron microscopy, and X-ray diffraction. The result shows that the reaction between the steel and the molten aluminium leads to the formation of Fe–Al inter-metallic compounds on the steel surface. X-ray diffraction and electron microscopic studies showed that a two layer coating was formed consisting of an external Al layer and a (Fe{sub 2}Al{sub 5}) inter metallic on top of the substrate after hot dip aluminizing process. The inter-metallic layer is ‘thick’ and exhibits a finger-like growth into the steel. Microhardness testing shown that the intermetallic layer has high hardness followed by steel substrate and the lowest hardness was Al layer.

Microbiologically influenced corrosion of carbon steel in the presence of sulphate reducing bacteria

International Nuclear Information System (INIS)

Tunaru, M.; Velciu, L.; Mihalache, M.; Laurentiu, P.

2016-01-01

Sulphate-reducing bacteria (SRB) are the most important organisms in microbiologically induced corrosion. In this context, the paper presents an assessment (by experimental tests) of the behaviour of carbon steel samples (SA106gr.B) in SRB media. Some of samples were immersed in microbial environment in order microbiological analysis of their surface and another part was used to perform accelerated electrochemical tests to determine electrochemical parameters for the system carbon steel / microbial medium (corrosion rate, the polarization resistance of the surface, susceptibility to pitting corrosion). The surfaces of the tested samples were analyzed using the optical and electronic microscope, and emphasized the role of bacteria in the development of biofilms under which appeared characteristics of corrosion attack. The correlation of all results confirmed that SRB accelerated the localized corrosion of the surfaces of SA 106gr.B carbon steel. (authors)

Container materials for isolation of radioactive waste in salt

International Nuclear Information System (INIS)

Streicher, M.A.; Andrews, A.

1987-10-01

The workshop reviewed the extensive data on the corrosion resistance of low-carbon steel in simulated salt repository environments, determined whether these data were sufficient to recommend low-carbon steel for fabrication of the container, and assessed the suitability of other materials under consideration in the SRP. The panelists determined the need for testing and research programs, recommended experimental approaches, and recommended materials based on existing technology. On the first day of the workshop, presentations were made on waste package requirements; the expected corrosion environment; degradation processes, including a review of data from corrosion tests on carbon steel; and rationales for container design and materials, modeling studies, and planned future work. The second day was devoted to a panel caucus, presentation of workshop findings, and open discussion. 76 refs., 2 figs., 3 tabs

Battery and fuel cell electrodes containing stainless steel charging additive

Science.gov (United States)

Zuckerbrod, David; Gibney, Ann

1984-01-01

An electrode for use in electrochemical energy cells is made, comprising a hydrophilic layer and a hydrophobic layer, where the hydrophilic layer comprises a hydrophilic composite which includes: (i) carbon particles; (ii) stainless steel particles; (iii) a nonwetting agent; and (iv) a catalyst, where at least one current collector contacts said composite.

Influences of spray parameters on the structure and corrosion resistance of stainless steel layers coated on carbon steel by plasma spray treatment

International Nuclear Information System (INIS)

Yeom, Kyong An; Lee, Sang Dong; Kwon, Hyuk Sang; Shur, Dong Soo; Kim, Joung Soo

1996-01-01

Stainless steel powders were sprayed on the grit-blasted SM45C carbon steel substrates using a plasma spray method. The influences of the spray parameters on the structure and corrosion resistance of the layers coated on the carbon steel were investigated. Corrosion behavior of the layers were analyzed by the anodic polarization tests in deaerated 0.1 M NaCl + 0.01 M NaOH solution at 80 deg C. The surface roughness and porosity were observed to decrease with decreasing the particle size. The surface hardness of the coating was always higher than that of the matrix, SM45C, implying that the higher resistance of the coating to erosion-corrosion than that of matrix, and increased as the spray power and the spray distance increase. Stainless steel coats showed more corrosion resistance than the carbon steel did, due to their passivity. The corrosion resistance of the coats, however, were inferior to that of the bulk stainless steels due to the inherent defects formed in the coats. The defects such as rough surface and pores provided the occluded sites favorable for the initiation of localized corrosion, resulting in the conclusion that finer the powder is, higher the corrosion resistance is. And the Cr oxides formation resulting in Cr depletion around the oxides reduced the corrosion resistance of the coats. (author)

Carbon distribution in bainitic steel subjected to deformation

Energy Technology Data Exchange (ETDEWEB)

Ivanov, Yu. F., E-mail: yufi55@mail.ru [Institute of High Current Electronics SB RAS, Tomsk, 634055 (Russian Federation); National Research Tomsk State University, Tomsk, 634050 (Russian Federation); Nikitina, E. N., E-mail: Nikitina-EN@mail.ru; Gromov, V. E., E-mail: gromov@physics.sibsiu.ru [Siberian State Industrial University, Novokuznetsk, 654007 (Russian Federation)

2015-10-27

Analysis of the formation and evolution of carbide phase in medium carbon steel with a bainitic structure during compressive deformation was performed by means of transmission electron diffraction microscopy. Qualitative transformations in carbide phase medium size particles, their density and volume concentration depended on the degree of deformation.

Influence of ultraviolet light irradiation on the corrosion behavior of carbon steel AISI 1015

Science.gov (United States)

Riazi, H. R.; Danaee, I.; Peykari, M.

2013-03-01

Corrosion of carbon steel in sodium chloride solution was studied under ultraviolet illumination using weight loss, polarization, electrochemical impedance spectroscopy and current transient tests. The polarization test revealed an increase in the corrosion current density observed under UV illumination. The impedance spectroscopy indicated that the charge transfer resistance of the system was decreased by irradiation of UV light on a carbon steel electrode. The weight loss of carbon steel in solution increased under UV light, which confirms the results obtained from electrochemical measurements. We propose that the main effect of UV irradiation is on the oxide film, which forms on the surface. Thus, in presence of UV, the conductivity of oxide film might increase and lead to higher metal dissolution and corrosion rate.

75 FR 32160 - Certain Hot-Rolled Flat-Rolled Carbon-Quality Steel Products from Brazil: Extension of Time Limit...

Science.gov (United States)

2010-06-07

...-Rolled Carbon-Quality Steel Products from Brazil: Extension of Time Limit for Preliminary Results of...-quality steel products from Brazil. See Agreement Suspending the Countervailing Duty Investigation on Hot... duty order on certain hot-rolled flat-rolled carbon-quality steel products from Brazil. See Initiation...

75 FR 29976 - Certain Cut-to-Length Carbon-Quality Steel Plate Products From Italy: Extension of the Final...

Science.gov (United States)

2010-05-28

... DEPARTMENT OF COMMERCE International Trade Administration [A-475-826] Certain Cut-to-Length Carbon-Quality Steel Plate Products From Italy: Extension of the Final Results of Antidumping Duty Administrative...-quality steel plate products from Italy. See Certain Cut-to-Length Carbon-Quality Steel Plate Products...

78 FR 4385 - Certain Cut-to-Length Carbon-Quality Steel Plate Products From the Republic of Korea: Preliminary...

Science.gov (United States)

2013-01-22

...-Quality Steel Plate Products From the Republic of Korea: Preliminary Results of Antidumping Duty... the antidumping duty order on certain cut-to- length carbon-quality steel plate products (CTL plate... Carbon-Quality Steel Plate Products from the Republic of Korea'' dated concurrently with this notice...

Comparison of Corrosion Behavior of Low-Alloy Steel Containing Copper and Antimony with 409L Stainless Steel for a Flue Gas Desulfurization System

Energy Technology Data Exchange (ETDEWEB)

Park, Sun-Ah; Shin, Su-Bin; Kim, Jung-Gu [Sungkyunkwan University, Suwon (Korea, Republic of)

2016-07-15

The corrosion behavior of low alloy steel containing Cu, Sb and 409L stainless steel was investigated for application in the low-temperature section of a flue gas desulfurization (FGD) system. The electrochemical properties were evaluated by potentiodynamic polarization testing and electrochemical impedance spectroscopy (EIS) in 16.9 vol% H{sub 2}SO{sub 4} + 0.35 vol% HCl at 60 ℃. The inclusions in these steels ere identified by electron probe microanalyzer (EPMA). The corrosion products of the steels were analyzed using scanning electron microscope (SEM) with energy dispersive spectroscopy (EDS) and transmission electron microscopy (TEM). The corrosion rate of the low alloy steel containing Cu, Sb was about 100 times lower than that of 409L stainless steel. For stainless steel without passivation, active corrosion behavior was shown. In contrast, in the low alloy steel, the Cu, Sb compounds accumulated on the surface improved the corrosion resistance by suppressing the anodic dissolution reaction.

Cast Steel Filtration Trials Using Ceramic-Carbon Filters

Directory of Open Access Journals (Sweden)

Lipowska B.

2014-12-01

Full Text Available Trials of cast steel filtration using two types of newly-developed foam filters in which carbon was the phase binding ceramic particles have been conducted. In one of the filters the source of carbon was flake graphite and coal-tar pitch, while in the other one graphite was replaced by a cheaper carbon precursor. The newly-developed filters are fired at 1000°C, i.e. at a much lower temperature than the currently applied ZrO2-based filters. During filtration trials the filters were subjected to the attack of a flowing metal stream having a temperature of 1650°C for 30 seconds.

Corrosion of a carbon steel in simulated liquid nuclear wastes

International Nuclear Information System (INIS)

Saenz Gonzalez, Eduardo

2005-01-01

This work is part of a collaboration agreement between CNEA (National Atomic Energy Commission of Argentina) and USDOE (Department of Energy of the United States of America), entitled 'Tank Corrosion Chemistry Cooperation', to study the corrosion behavior of carbon steel A537 class 1 in different simulated non-radioactive wastes in order to establish the safety concentration limits of the tank waste chemistry at Hanford site (Richland-US). Liquid high level nuclear wastes are stored in tanks made of carbon steel A537 (ASTM nomenclature) that were designed for a service life of 20 to 50 years. A thickness reduction of some tank walls, due to corrosion processes, was detected at Hanford site, beyond the existing predicted values. Two year long-term immersion tests were started using non radioactive simulated liquid nuclear waste solutions at 40 C degrees. This work extends throughout the first year of immersion. The simulated solutions consist basically in combinations of the 10 most corrosion significant chemical components: 5 main components (NaNO 3 , NaCl, NaF, NaNO 2 and NaOH) at three concentration levels and 5 secondary components at two concentration levels. Measurements of the general corrosion rate with time were performed for carbon steel coupons, both immersed in the solutions and in the vapor phases, using weight loss and electrochemistry impedance spectroscopy techniques. Optic and scanning electron microscopy examination, analysis of U-bend samples and corrosion potential measurements, were also done. Localized corrosion susceptibility (pitting and crevice corrosion) was assessed in isolated short-term tests by means of cyclic potentiodynamic polarization curves. The effect of the simulated waste composition on the corrosion behavior of A537 steel was studied based on statistical analyses. The Surface Response Model could be successfully applied to the statistical analysis of the A537 steel corrosion in the studied solutions. General corrosion was not

Results of steel containment vessel model test

International Nuclear Information System (INIS)

Luk, V.K.; Ludwigsen, J.S.; Hessheimer, M.F.; Komine, Kuniaki; Matsumoto, Tomoyuki; Costello, J.F.

1998-05-01

A series of static overpressurization tests of scale models of nuclear containment structures is being conducted by Sandia National Laboratories for the Nuclear Power Engineering Corporation of Japan and the US Nuclear Regulatory Commission. Two tests are being conducted: (1) a test of a model of a steel containment vessel (SCV) and (2) a test of a model of a prestressed concrete containment vessel (PCCV). This paper summarizes the conduct of the high pressure pneumatic test of the SCV model and the results of that test. Results of this test are summarized and are compared with pretest predictions performed by the sponsoring organizations and others who participated in a blind pretest prediction effort. Questions raised by this comparison are identified and plans for posttest analysis are discussed

A review on nickel-free nitrogen containing austenitic stainless steels for biomedical applications.

Science.gov (United States)

Talha, Mohd; Behera, C K; Sinha, O P

2013-10-01

The field of biomaterials has become a vital area, as these materials can enhance the quality and longevity of human life. Metallic materials are often used as biomaterials to replace structural components of the human body. Stainless steels, cobalt-chromium alloys, commercially pure titanium and its alloys are typical metallic biomaterials that are being used for implant devices. Stainless steels have been widely used as biomaterials because of their very low cost as compared to other metallic materials, good mechanical and corrosion resistant properties and adequate biocompatibility. However, the adverse effects of nickel ions being released into the human body have promoted the development of "nickel-free nitrogen containing austenitic stainless steels" for medical applications. Nitrogen not only replaces nickel for austenitic structure stability but also much improves steel properties. Here we review the harmful effects associated with nickel and emphatically the advantages of nitrogen in stainless steel, as well as the development of nickel-free nitrogen containing stainless steels for medical applications. By combining the benefits of stable austenitic structure, high strength, better corrosion and wear resistance and superior biocompatibility in comparison to the currently used austenitic stainless steel (e.g. 316L), the newly developed nickel-free high nitrogen austenitic stainless steel is a reliable substitute for the conventionally used medical stainless steels. Copyright © 2013 Elsevier B.V. All rights reserved.

A Study on the Low Temperature Brittleness by Cyclic Cooling-Heating of Low Carbon Hot Rolled Steel Plate

International Nuclear Information System (INIS)

Lee, Hyo Bok

1979-01-01

The ductile-brittle transition phenomenon of low carbon steel has been investigated using the standard Charpy V-notch specimen. Dry ice and acetone were used as refrigerants. Notched specimens were cut from the hot rolled plate produced at POSCO for the Olsen impact test. The effect of cyclic cooling and heating of 0.14% carbon steel on the embrittlement was extensively examined. The ductile-brittle transition temperature was found to be approximately-30 .deg. C. The transition temperature was gradually increased as the number of cooling-heating cycles increased. On a typical V-notch fracture surface it was found that the ductile fracture surface showed a thick and fibrous structure, while the brittle fracture surface a small and light grain with irregular disposition. As expected, the transition temperature was also increased as the carbon content of steel increased. Compared with the case of 0.14% carbon steel, the transition temperature of 0.17% carbon steel was found to be increased about 12 .deg. C

Assessment of wall-thinning in carbon steel pipe by using laser-generated guided wave

Energy Technology Data Exchange (ETDEWEB)

Kim, Do Yong; Cho, Youn Ho; Lee, Joon Hyun [Pusan National University, School of Mechanical Engineering, Busan (Korea, Republic of)

2010-10-15

The objective of this research is to estimate the crack location and size of a carbon steel pipe by using a laser ultrasound guided wave for the wall thinning evaluation of an elbow. The wall thinning of the carbon steel pipe is one of the most serious problems in nuclear power plants, especially the wall thinning of the carbon steel elbow caused by Flow-Accelerated Corrosion (FAC). Therefore, a non-destructive inspection method of elbow is essential for the nuclear power plants to operate safely. The specimens used in this study were carbon steel elbows, which represented the main elements of real nuclear power plants. The shape of the wall thinning was an oval with a width of 120mm, a length of 80mm, and a depth of 5mm. The L(0,1) and L(0,2) modes variation of the ultrasound guided wave signal is obtained from the response of the laser generation/air-coupled detection ultrasonic hybrid system represent the characteristics of the defect. The trends of these characteristics and signal processing were use dto estimate the size and location of wall thinning

Assessment of wall-thinning in carbon steel pipe by using laser-generated guided wave

International Nuclear Information System (INIS)

Kim, Do Yong; Cho, Youn Ho; Lee, Joon Hyun

2010-01-01

The objective of this research is to estimate the crack location and size of a carbon steel pipe by using a laser ultrasound guided wave for the wall thinning evaluation of an elbow. The wall thinning of the carbon steel pipe is one of the most serious problems in nuclear power plants, especially the wall thinning of the carbon steel elbow caused by Flow-Accelerated Corrosion (FAC). Therefore, a non-destructive inspection method of elbow is essential for the nuclear power plants to operate safely. The specimens used in this study were carbon steel elbows, which represented the main elements of real nuclear power plants. The shape of the wall thinning was an oval with a width of 120mm, a length of 80mm, and a depth of 5mm. The L(0,1) and L(0,2) modes variation of the ultrasound guided wave signal is obtained from the response of the laser generation/air-coupled detection ultrasonic hybrid system represent the characteristics of the defect. The trends of these characteristics and signal processing were use dto estimate the size and location of wall thinning

An Evaluation of Carbon Steel Corrosion Under Stagnant Seawater Conditions

National Research Council Canada - National Science Library

Lee, Jason

2004-01-01

Corrosion, of 1020 carbon steel coupons in, natural seawater over a six-month period was more aggressive under stagnant anaerobic conditions than stagnant aerobic conditions as measured by weight loss...

Microstructure and Mechanical Properties of Austempered Medium-Carbon Spring Steel

Science.gov (United States)

Kim, Seong Hoon; Kim, Kwan-Ho; Bae, Chul-Min; Lee, Jae Sang; Suh, Dong-Woo

2018-03-01

Changes in microstructure and mechanical properties of medium-carbon spring steel during austempering were investigated. After austempering for 1 h at 290 °C or 330 °C, the bainite transformation stabilized austenite, and microstructure consisting of bainitic ferrite and austenite could be obtained after final cooling; the retained austenite fraction was smaller in the alloy austempered at 290 °C because carbon redistribution between bainitic ferrite and austenite slowed as the temperature decreased, and thereby gave persistent driving force for the bainite transformation. The products of tensile strength and reduction of area in the austempered alloy were much larger in the austempered steel than in quenched and tempered alloy, mainly because of significant increase in reduction of area in austempered alloy.

A Study of Submicron Grain Boundary Precipitates in Ultralow Carbon 316LN Steels

Science.gov (United States)

Downey, S.; Han, K.; Kalu, P. N.; Yang, K.; Du, Z. M.

2010-04-01

This article reports our efforts in characterization of an ultralow carbon 316LN-type stainless steel. The carbon content in the material is one-third that in a conventional 316LN, which further inhibits the formation of grain boundary carbides and therefore sensitizations. Our primary effort is focused on characterization of submicron size precipitates in the materials with the electron backscatter diffraction (EBSD) technique complemented by Auger electron spectroscopy (AES). Thermodynamic calculations suggested that several precipitates, such as M23C6, Chi, Sigma, and Cr2N, can form in a low carbon 316LN. In the steels heat treated at 973 K (700 °C) for 100 hours, a combination of EBSD and AES conclusively identified the grain boundary precipitates (≥100 nm) as Cr2N, which has a hexagonal closed-packed crystallographic structure. Increases of the nitrogen content promote formation of large size Cr2N precipitates. Therefore, prolonged heat treatment at relatively high temperatures of ultralow carbon 316LN steels may result in a sensitization.

78 FR 29113 - Certain Cut-to-Length Carbon-Quality Steel Plate Products From the Republic of Korea: Final...

Science.gov (United States)

2013-05-17

...-Quality Steel Plate Products From the Republic of Korea: Final Results of Antidumping Duty Administrative... administrative review of the antidumping duty order on certain cut-to-length carbon-quality steel plate products... duty order on certain cut-to-length carbon-quality steel plate products from the Republic of Korea...

CO2 laser cladding of VERSAlloyTM on carbon steel with powder feeding

International Nuclear Information System (INIS)

Kim, Jae-Do; Kweon, Jin-Wook

2007-01-01

Laser cladding processing with metal powder feeding has been experimented on carbon steel with VERSAlloy TM . A special device for the metal powder feeding was designed and manufactured. By adopting proper cladding parameters, good clad layers and sound metallurgical bonding with the base metal were obtained. Analysis indicates that the micro hardness of clad layer and the heat-affected zone increased with increasing of cladding speed. The experimental results showed that VERSAlloy TM cladded well with carbon steel

Effect of the dendritic morphology on hot tearing of carbon steels

International Nuclear Information System (INIS)

Ridolfi, M R

2016-01-01

Hot tears form during solidification in the brittle region of the dendritic front. Most hot tearing criteria are based on solid and fluid mechanics, being the phenomenon strictly depending on the solid resistance to applied strains and on the liquid capability of filling the void spaces. Modelling both mechanisms implies the precise description of the dendritic morphology. To this scope, the theory of coalescence of the dendritic arms at grain boundaries of Rappaz et al. has been applied, in this work, to the columnar growth of carbon steels by means of a simple mathematical model. Depending on the alloy composition, solid bridging starts at solid fractions down to about 0.8 and up to above 0.995 (very low carbon). The morphology of the brittle region changes drastically with increasing carbon and adding other solutes. In particular, ferritic dendrites, typical of low carbon steels, tend to offer short and wide interdendritic spaces to the surrounding liquid making possible their complete filling, and few solid bridges; peritectic steels show the rise of austenite growing and bridging rapidly in the interdendritic spaces, preventing void formation; austenitic dendrites form long and narrow interdendritic spaces difficult to reach for the liquid and with a lot of solid bridges. Sulphur addition mainly acts in delaying the coalescence end, more markedly in ferritic dendrites. (paper)

77 FR 27438 - Certain Corrosion-Resistant Carbon Steel Flat Products From Korea: Final Results of Expedited...

Science.gov (United States)

2012-05-10

... DEPARTMENT OF COMMERCE International Trade Administration [C-580-818] Certain Corrosion-Resistant... order on certain corrosion-resistant carbon steel flat products (``CORE'') from the Republic of Korea.... Scope of the Order The merchandise covered by the order includes flat-rolled carbon steel products, of...

Thermoplastic liners for carbon steel pipelines

Energy Technology Data Exchange (ETDEWEB)

Mehdi, Mauyed S.; AlDossary, Abdullah K. [Saudi Aramco, Dhahran (Saudi Arabia)

2009-12-19

Materials selection for pipe and fittings used to convey corrosive fluids has often been a challenge. Traditionally, exotic Corrosion Resistant Alloys (CRA) have been used in corrosive environments despite their high cost. Plastic lined carbon steel piping offers a cost effective alternative to the use of CRAs by eliminating corrosion, significantly reducing the use of toxic chemicals and the heavy metal usually present in CRAs. Thermoplastic Liners offer the combination of corrosion resistance and mechanical strength, which are unachievable with singular materials. Under pressure conditions, the liner is fully supported by the metalwork, while under vacuum conditions, the liner must be thick enough along with venting system to withstand the collapsing forces created by the negative pressure. Plastic liners have been used successfully to line and protect metallic pipelines for many years and have become an indispensable requirement of the oil and gas industry particularly with water injection and hydrocarbon services. In the case of internally corroded pipes, the use of thermoplastic liners for rehabilitation is an option to extend the lifetime of companies' assets, reduce maintenance cost and increase intervals between T and Is. For new construction, plastic liners in carbon steel pipes can compete technically and economically with pipelines of CRA materials and other corrosion inhibition systems. This paper describes various design features, installations of thermoplastic liners in comparison to other corrosion inhibition methods. (author)

Enhanced corrosion resistance of carbon steel in normal sulfuric acid medium by some macrocyclic polyether compounds containing a 1,3,4-thiadiazole moiety: AC impedance and computational studies

International Nuclear Information System (INIS)

Bentiss, F.; Lebrini, M.; Vezin, H.; Chai, F.; Traisnel, M.; Lagrene, M.

2009-01-01

We report here the use of macrocyclic polyether compounds containing a 1,3,4-thiadiazole moiety (n-MCTH) in the corrosion inhibition of C38 carbon steel in 0.5 M H 2 SO 4 acid medium. The aim of this work is devoted to study the inhibition characteristics of these compounds for acid corrosion of C38 steel using electrochemical impedance spectroscopy (EIS). Data obtained from EIS show a frequency distribution and therefore a modeling element with frequency dispersion behaviour, a constant phase element (CPE) has been used. The experimental results obtained revealed that these compounds inhibited the steel corrosion in acid solution and the protection efficiency increased with increasing inhibitors concentration. The difference in their inhibitive action can be explained on the basis of the number of oxygen atoms present in the polyether ring which contribute to the chemisorption strength through the donor acceptor bond between the non bonding electron pair and the vacant orbital of metal surface. Adsorption of n-MCTH was found to follow the Langmuir's adsorption isotherm. The thermodynamic functions of adsorption process were calculated and the interpretation of the results is given. These results are complemented with quantum chemical study in order to provide an explanation of the differences between the probed inhibitors. Correlation between the inhibition efficiency and the structure of these compounds are presented.

Anodic behavior of stainless-steel substrate in organic electrolyte solutions containing different lithium salts

International Nuclear Information System (INIS)

Furukawa, Kazuki; Yoshimoto, Nobuko; Egashira, Minato; Morita, Masayuki

2014-01-01

Highlights: • We investigated anodic behavior of stainless-steel in organic electrolytes for advanced capacitor. • Anion of the electrolyte affected the anodic stability of the alloy. • Anodic passivation occurs in LiPF 6 solution but pitting or active dissolution proceeds in other electrolyte solutions. • Fluoride source in the solution contributes to forming a stable surface layer on the stainless steel. - Abstract: The anodic behavior of austenitic stainless-steel, SUS304, as a current collector of positive electrode in lithium-ion battery/capacitor has been investigated in organic electrolyte solutions based on a mixed alkyl carbonate solvent with different lithium salts. Stable passivation characteristics were observed for the stainless-steel in the LiPF 6 solution, but pitting corrosion or active dissolution proceeded in the solutions containing other anions, BF 4 - , (CF 3 SO 2 ) 2 N - (TFSA - ) and ClO 4 - . The mass ratios of the dissolved metal species in the solutions of LiTFSA and LiClO 4 were equivalent to that of the alloy composition, which suggests that no preferential dissolution occurs during the anodic polarization in these electrolyte solutions. An HF component formed by decomposition of PF 6 - with the contaminate water will act as an F - source for the formation of a surface fluoride layer, that will contribute to the anodic stability of SUS304 in the LiPF 6 solution. The anodic corrosion in the LiTFSA solution was suppressed in part by mixing the PF 6 salt or adding HF in the electrolyte

Grain Refinement of Low Carbon Martensitic Steel by Heat Treatment

Directory of Open Access Journals (Sweden)

N. V. Kolebina

2015-01-01

Full Text Available The low-carbon steels have good corrosion and technological properties. Hot deformation is the main operation in manufacturing the parts from these steels. So one of the important properties of the material is a property of plasticity. The grain size significantly influences on the ductility properties of steel. The grain size of steel depends on the chemical composition of the crystallization process, heat treatment, and steel machining. There are plenty methods to have grain refinement. However, taking into account the large size of the blanks for the hydro turbine parts, the thermal cycling is an advanced method of the grain refinement adaptable to streamlined production. This work experimentally studies the heat treatment influence on the microstructure of the low-carbon 01X13N04 alloy steel and proposes the optimal regime of the heat treatment to provide a significantly reduced grain size. L.M. Kleiner, N.P. Melnikov and I.N. Bogachyova’s works focused both on the microstructure of these steels and on the influence of its parameters on the mechanical properties. The paper focuses mainly on defining an optimal regime of the heat treatment for grain refinement. The phase composition of steel and temperature of phase transformation were defined by the theoretical analysis. The dilatometric experiment was done to determine the precise temperature of the phase transformations. The analysis and comparison of the experimental data with theoretical data and earlier studies have shown that the initial sample has residual stress and chemical heterogeneity. The influence of the heat treatment on the grain size was studied in detail. It is found that at temperatures above 950 ° C there is a high grain growth. It is determined that the optimal number of cycles is two. The postincreasing number of cycles does not cause further reducing grain size because of the accumulative recrystallization process. Based on the results obtained, the thermal cycling

X-ray photoelectron spectroscopy characterization of high dose carbon-implanted steel and titanium alloys

Science.gov (United States)

Viviente, J. L.; García, A.; Alonso, F.; Braceras, I.; Oñate, J. I.

1999-04-01

A study has been made of the depth dependence of the atomic fraction and chemical bonding states of AISI 440C martensitic stainless steel and Ti-6Al-4V alloy implanted with 75 keV C + at very high doses (above 10 18 ions cm -2), by means of X-ray photoelectron spectroscopy combined with an Ar + sputtering. A Gaussian-like carbon distribution was observed on both materials at the lowest implanted dose. More trapezoidal carbon depth-profiles were found with increasing implanted doses, and a pure carbon layer was observed only on the titanium alloy implanted at the highest dose. The implanted carbon was combined with both base metal and carbon itself to form metallic carbides and graphitic carbon. Furthermore, carbon-enriched carbides were also found by curve fitting the C 1s spectra. The titanium alloy showed a higher carbidic contribution than the steel implanted at the same C + doses. A critical carbon concentrations of about 33 at.% and 23 at.% were measured for the formation of C-C bonds in Ti-6Al-4V and steel samples, respectively. The carbon atoms were bound with metal to form carbidic compounds until these critical concentrations were reached; when this C concentration was exceeded the proportion of C-C bonds increased and resulted in the growth of carbonaceous layers.

Formation of low friction and wear-resistant carbon coatings on tool steel by 75keV, high-dose carbon ion implantation

International Nuclear Information System (INIS)

Mikkelsen, N.J.; Eskildsen, S.S.; Straede, C.A.; Chechenin, N.G.

1994-01-01

Hardened AISI D2 steel samples were subjected to mass-separated C + ion bombardment at 75keV with ion doses in the range 0.5-15x10 18 C + cm -2 . It was observed that sputtering was still limited, and the system exhibited internal growth, because most of the ions penetrated more than 0.1μm into the growing carbon film. At the lowest ion doses applied, carbon was implanted into the steel, while higher doses resulted in the implanted carbon concentration near the surface being almost 100%. For the highest doses applied, Rutherford backscattering spectrometry and surface profilometry analyses showed that layers about 0.5-1μm thick of almost pure carbon grew outward from the steel substrate. Transmission electron microscopy showed that the carbon layers were amorphous and exhibited an intermixed layer-substrate interface. The layers were hard and exhibited pronounced elastic recovery when subjected to ultralow load indentation. Low friction and excellent wear properties were measured when tested under dry conditions with a ball-on-disc tribometer. ((orig.))

77 FR 5240 - Light-Walled Welded Rectangular Carbon Steel Tubing From Taiwan: Continuation of Antidumping Duty...

Science.gov (United States)

2012-02-02

... Rectangular Carbon Steel Tubing From Taiwan: Continuation of Antidumping Duty Order AGENCY: Import... revocation of the antidumping duty order on light-walled welded rectangular carbon steel tubing from Taiwan would likely lead to a continuation or recurrence of dumping and material injury to an industry in the...

Monitoring of stainless-steel slag carbonation using X-ray computed microtomography.

Science.gov (United States)

Boone, Marijn A; Nielsen, Peter; De Kock, Tim; Boone, Matthieu N; Quaghebeur, Mieke; Cnudde, Veerle

2014-01-01

Steel production is one of the largest contributors to industrial CO2 emissions. This industry also generates large amounts of solid byproducts, such as slag and sludge. In this study, fine grained stainless-steel slag (SSS) is valorized to produce compacts with high compressive strength without the use of a hydraulic binder. This carbonation process is investigated on a pore-scale level to identify how the mineral phases in the SSS react with CO2, where carbonates are formed, and what the impact of these changes is on the pore network of the carbonated SSS compact. In addition to conventional research techniques, high-resolution X-ray computed tomography (HRXCT) is applied to visualize and quantify the changes in situ during the carbonation process. The results show that carbonates mainly precipitate at grain contacts and in capillary pores and this precipitation has little effect on the connectivity of the pore space. This paper also demonstrates the use of a custom-designed polymer reaction cell that allows in situ HRXCT analysis of the carbonation process. This shows the distribution and influence of water and CO2 in the pore network on the carbonate precipitation and, thus, the influence on the compressive strength development of the waste material.

General and localized corrosion of carbon and low-alloy steels in oxygenated high-temperature water. Final report

International Nuclear Information System (INIS)

Macdonald, D.D.; Smialowska, S.; Pednekar, S.

1983-02-01

The susceptibilities to stress corrosion cracking (SCC) of two carbon steels, SA106-grB and SA333-gr6, which are used in seamless BWR piping, and a low-alloy pressure vessel steel, A508-C12, were studied in high purity water as a function of oxygen concentration (0.16 to 8 ppM) and temperature (50 to 288 0 C) . The susceptibility to SCC was measured using the slow strain rate technique. The fracture surfaces of the test specimens were also examined using SEM to determine the mode of failure. In water containing 1 and 8 ppM oxygen and at temperatures above 135 0 C, transgranular stress corrosion cracking (TGSCC) was observed to occur in A508-C12, SA333-gr6 and SA106grB steels at very high stresses. The susceptibility to SCC increased with temperature

Inhibition effect of phosphorus-based chemicals on corrosion of carbon steel in secondary-treated municipal wastewater.

Science.gov (United States)

Shen, Zhanhui; Ren, Hongqiang; Xu, Ke; Geng, Jinju; Ding, Lili

2013-01-01

Secondary-treated municipal wastewater (MWW) could supply a viable alternative water resource for cooling water systems. Inorganic salts in the concentrated cooling water pose a great challenge to corrosion control chemicals. In this study, the inhibition effect of 1-hydroxy ethylidene-1,1-diphosphonic acid (HEDP), trimethylene phosphonic acid (ATMP) and 2-phosphonobutane-1,2,4-tricarboxylic acid (PBTCA) on corrosion of carbon steel in secondary-treated MWW was investigated by the means of potentiodynamic polarization and electrochemical impedance spectroscopy. The inhibition effect increased with increasing concentration of inhibitors. The corrosion rates of carbon steel were 1.5, 0.8, 0.2 and 0.5 mm a(-1) for blank, HEDP, ATMP and PBTCA samples at 50 mg L(-1), respectively. The phosphorus-based chemicals could adsorb onto the surface of the carbon steel electrode, form a coat of protective film and then protect the carbon steel from corrosion in the test solution.

Study of waterline corrosion on the carbon steel liner cast in concrete at the condensation pool. I. Literature review II. Study of the risk for waterline corrosion on the steel liner cast in concrete at the cylinder wall at Barsebaeck 1

International Nuclear Information System (INIS)

Sederholm, Bror; Kalinowski, Mariusz; Eistrat, Kaija

2009-02-01

The reactor containment in Swedish BWR-type nuclear power plants consists of an inner cylinder-shaped container of stainless steel, with an outer liner of carbon steel about 300 mm from the stainless steel container, both cast in concrete. If water leaks from the inner stainless steel container into the concrete, the risk of corrosion on the carbon steel liner may be increased by the presence of a waterline, and voids in the concrete at the metal surface. The first part of the report is a survey of published information regarding waterline corrosion and the effect of wholly or partly liquid-filled voids at a steel surface cast in concrete. The second part is a report on the investigations of the corrosion status of the steel liner on the inside of the reactor containment at the Barsebaeckverket 1 plant and of the laboratory investigations of the concrete samples that were taken from the reactor containment wall. The waterline corrosion effect is caused by local differences in environmental factors at the water/air border, primarily the supply of oxygen (air), which allows corrosion cells similar to galvanic cells to be set up. On a vertical, partly immersed steel structure the corrosion rate largely varies with the supply of oxygen, with the highest corrosion rate at or immediately above the waterline, where the supply of both oxygen (air) and electrolyte is good. The relative corrosion rates around the waterline may be modified by the action of various concentration cells. Waterline effects due to aeration cells or other concentration cells have been shown to increase the risk for corrosion damage locally, even when the overall corrosion rate does not increase, since corrosion is concentrated to a smaller area and may have a more localised character. Waterline conditions can also develop at a cast-in metal surface inside partly water-filled voids in the concrete. Voids as such at a concrete/metal interface, leaving metal without adhering concrete, have also been

Microbial corrosion of carbon steel by sulfate-reducing bacteria:

DEFF Research Database (Denmark)

Nielsen, Lars Vendelbo; Hilbert, Lisbeth Rischel

1997-01-01

Electrochemical measurements (EIS and DC-polarisation curves) have been conducted on carbon steel coupons exposed in SRB-active environments. Results from EIS measurements show that very large interfacial capacities are found in such systems, and consequently high capacitive currents are to be ex...

Paraequilibrium Carburization of Duplex and Ferritic Stainless Steels

Science.gov (United States)

Michal, G. M.; Gu, X.; Jennings, W. D.; Kahn, H.; Ernst, F.; Heuer, A. H.

2009-08-01

AISI 301 and E-BRITE stainless steels were subjected to low-temperature (743 K) carburization experiments using a commercial technology developed for carburization of 316 austenitic stainless steels. The AISI 301 steel contained ~40 vol pct ferrite before carburization but had a fully austenitic hardened case, ~20- μm thick, and a surface carbon concentration of ~8 at. pct after treatment; this “colossal” paraequilibrium carbon supersaturation caused an increase in lattice parameter of ~3 pct. The E-BRITE also developed a hardened case, 12- to 18- μm thick, but underwent a more modest (~0.3 pct) increase in lattice parameter; the surface carbon concentration was ~10 at. pct. While the hardened case on the AISI 301 stainless steel appeared to be single-phase austenite, evidence for carbide formation was apparent in X-ray diffractometer (XRD) scans of the E-BRITE. Paraequilibrium phase diagrams were calculated for both AISI 301 and E-BRITE stainless steels using a CALPHAD compound energy-based interstitial solid solution model. In the low-temperature regime of interest, and based upon measured paraequilibrium carbon solubilities, more negative Cr-carbon interaction parameters for austenite than those in the current CALPHAD data base may be appropriate. A sensitivity analysis involving Cr-carbon interaction parameters for ferrite found a strong dependence of carbon solubility on relatively small changes in the magnitude of these parameters.

Carbon black vs. black carbon and other airborne materials containing elemental carbon: Physical and chemical distinctions

International Nuclear Information System (INIS)

Long, Christopher M.; Nascarella, Marc A.; Valberg, Peter A.

2013-01-01

Airborne particles containing elemental carbon (EC) are currently at the forefront of scientific and regulatory scrutiny, including black carbon, carbon black, and engineered carbon-based nanomaterials, e.g., carbon nanotubes, fullerenes, and graphene. Scientists and regulators sometimes group these EC-containing particles together, for example, interchangeably using the terms carbon black and black carbon despite one being a manufactured product with well-controlled properties and the other being an undesired, incomplete-combustion byproduct with diverse properties. In this critical review, we synthesize information on the contrasting properties of EC-containing particles in order to highlight significant differences that can affect hazard potential. We demonstrate why carbon black should not be considered a model particle representative of either combustion soots or engineered carbon-based nanomaterials. Overall, scientific studies need to distinguish these highly different EC-containing particles with care and precision so as to forestall unwarranted extrapolation of properties, hazard potential, and study conclusions from one material to another. -- Highlights: •Major classes of elemental carbon-containing particles have distinct properties. •Despite similar names, carbon black should not be confused with black carbon. •Carbon black is distinguished by a high EC content and well-controlled properties. •Black carbon particles are characterized by their heterogenous properties. •Carbon black is not a model particle representative of engineered nanomaterials. -- This review demonstrates the significant physical and chemical distinctions between elemental carbon-containing particles e.g., carbon black, black carbon, and engineered nanomaterials

Use of an Electrochemical Split Cell Technique to Evaluate the Influence of Shewanella oneidensis Activities on Corrosion of Carbon Steel.

Directory of Open Access Journals (Sweden)

Robert Bertram Miller

Full Text Available Microbially induced corrosion (MIC is a complex problem that affects various industries. Several techniques have been developed to monitor corrosion and elucidate corrosion mechanisms, including microbiological processes that induce metal deterioration. We used zero resistance ammetry (ZRA in a split chamber configuration to evaluate the effects of the facultatively anaerobic Fe(III reducing bacterium Shewanella oneidensis MR-1 on the corrosion of UNS G10180 carbon steel. We show that activities of S. oneidensis inhibit corrosion of steel with which that organism has direct contact. However, when a carbon steel coupon in contact with S. oneidensis was electrically connected to a second coupon that was free of biofilm (in separate chambers of the split chamber assembly, ZRA-based measurements indicated that current moved from the S. oneidensis-containing chamber to the cell-free chamber. This electron transfer enhanced the O2 reduction reaction on the coupon deployed in the cell free chamber, and consequently, enhanced oxidation and corrosion of that electrode. Our results illustrate a novel mechanism for MIC in cases where metal surfaces are heterogeneously covered by biofilms.

Hybrid Effect Evaluation of Steel Fiber and Carbon Fiber on the Performance of the Fiber Reinforced Concrete.

Science.gov (United States)

Song, Weimin; Yin, Jian

2016-08-18

Fiber reinforcement is an important method to enhance the performance of concrete. In this study, the compressive test and impact test were conducted, and then the hybrid effect between steel fiber (SF) and carbon fiber (CF) was evaluated by employing the hybrid effect index. Compressive toughness and impact toughness of steel fiber reinforced concrete (SFRC), carbon fiber reinforced concrete (CFRC) and hybrid fiber reinforced concrete (HFRC) were explored at steel fiber volume fraction 0.5%, 1%, 1.5% and carbon fiber 0.1%, 0.2%, 0.3%. Results showed that the addition of steel fiber and carbon fiber can increase the compressive strength. SF, CF and the hybridization between them could increase the compressive toughness significantly. The impact test results showed that as the volume of fiber increased, the impact number of the first visible crack and the ultimate failure also increased. The improvement of toughness mainly lay in improving the crack resistance after the first crack. Based on the test results, the positive hybrid effect of steel fiber and carbon fiber existed in hybrid fiber reinforced concrete. The relationship between the compressive toughness and impact toughness was also explored.

FP corrosion dependence on carbon and chromium content in Fe-Cr steel

International Nuclear Information System (INIS)

Sasaki, Koei; Tanigaki, Takanori; Fukumoto, Ken-ichi; Uno, Masayoshi

2015-01-01

In an attempt to investigate Cs or Cs-Te corrosion dependence on chromium or carbon content in Fe-Cr steel, cesium and Cs-Te corrosion test were performed to three specimens, Fe-9Cr-0C, Fe-9Cr-0.14C and Fe-13Cr-0.14C, for 100 hours at 973K in simulated high burn-up fuel pin environment. Cesium corrosion depth has no dependence on chromium or carbon content in Fe-Cr steel. Cs-Te corrosion was appeared in only Fe-13Cr-0.14C which has chromium carbides ranged along grain boundary. Appearance of the Cs-Te corrosion was determined by distribution or arrangement of chromium carbides which depends on chromium and carbon content. (author)

Analyses of a steel containment vessel with an outer contact structure under severe internal overpressurization conditions

International Nuclear Information System (INIS)

Porter, V.L.

1993-01-01

Many Mark-I and Mark-II BWR plants are designed with a steel vessel as the primary containment. Typically, the steel containment vessel (SCV) is enclosed within a reinforced concrete shield building with only a small gap (50--90mm) separating the two structures. This paper describes finite element analyses performed to evaluate the effects of contact and friction between a steel containment vessel and an outer contact structure when the containment vessel is subjected to large internal pressures. These computations were motivated by a joint program on containment integrity involving the Nuclear Power Engineering Corporation (NUPEC) of Japan, the US Nuclear Regulatory Commission (NRC), and Sandia National Laboratories for testing model containments

Stress state evaluation in low carbon and TRIP steels by magnetic permeability

International Nuclear Information System (INIS)

Kouli, M.-E.; Giannakis, M

2016-01-01

Magnetic permeability is an indicative factor for the steel health monitoring. The measurements of magnetic permeability lead to the evaluation of the stress state of any ferromagnetic steel. The magnetic permeability measurements were conducted on low carbon and TRIP steel samples, which were subjected to both tensile and compressive stresses. The results indicated a direct correlation of the magnetic permeability with the mechanical properties, the stress state and the microstructural features of the examined samples. (paper)

The efficiency of different types of wood charcoal on increasing carbon content on surfaces of low carbon steel in the pack carburizing process

Directory of Open Access Journals (Sweden)

Narongsak Thammachot

2014-09-01

Full Text Available The purpose of this research is to compare the efficiency of five types of wood charcoal, eucalyptus, coconut shell, tamarind, bamboo and cassava root in increasing carbon content on surfaces of low carbon steel by the pack carburizing process. The experiment for pack carburized low carbon steel (grade AISI 1020 was conducted by using the different wood charcoals as carburizers, mixed with 10% limestone (by weight as the energizer. The carburizing temperature of 950°C, and carburizing times of 2, 4 and 6 hours were used in the experiment. After grinding, the specimens in each case were checked for carbon content by optical emission spectroscopy. Micro-Vickers hardness testing and microstructure inspections were carried out. The results of the experiment showed that the efficiency of eucalyptus charcoal as the carburizer (for increasing carbon content on surfaces of low carbon steel was higher than that of tamarind, cassava root, coconut shell and bamboo charcoals. The averages for carbon content were: 1.16, 1.06, 0.97, 0.83 and 0.77% respectively.

Corrosion of pipe steel in CO2 containing impurities and possible solutions

NARCIS (Netherlands)

Zhang, X.; Zevenbergen, J.F.; Spruijt, M.P.N.; Borys, M.

2013-01-01

CO2 flue gases acquired from different sources contain a significant amount of impurities and water, which are corrosive to the pipeline steel. To design the pipelines for large scale of CO2 flue gas transport, the corrosion of pipeline steels has to be investigated in the realistic conditions. In

Hydrogen storage properties of carbon nanomaterials and carbon containing metal hydrides

Energy Technology Data Exchange (ETDEWEB)

Maehlen, Jan Petter

2003-07-01

The topic of this thesis is structural investigations of carbon containing materials in respect to their hydrogen storage properties. This work was initially triggered by reports of extremely high hydrogen storage capacities of specific carbon nanostructures. It was decided to try to verify and understand the mechanisms in play in case of the existence of such high hydrogen densities in carbon. Two different routes towards the goal were employed; by studying selected hydrides with carbon as one of its constituents (mainly employing powder diffraction techniques in combination with hydrogen absorption and desorption measurements) and by carefully conducting hydrogen sorption experiments on what was believed to be the most ''promising'' carbon nanomaterial sample. In the latter case, a lot of effort was attributed to characterisations of different carbon nanomaterial containing samples with the aid of electron microscopy. Three different carbon-containing metal hydride systems, Y2C-H, YCoC-H and Y5SiC0.2-H, were examined. A relation between hydrogen occupation and the local arrangement of metal and carbon atoms surrounding the hydrogen sites was established. Several characteristic features of the compounds were noted in addition to solving the structure of the former unknown deuterideY5Si3C0.2D2.0 by the use of direct methods. Several carbon-nanomaterial containing samples were studied by means of transmission electron microscopy and powder diffraction, thus gaining knowledge concerning the structural aspects of nanomaterials. Based on these investigations, a specific sample containing a large amount of open-ended single-wall carbon nanotubes was chosen for subsequent hydrogen storage experiments. The latter experiments revealed moderate hydrogen storage capacities of the nanotubes not exceeding the values obtained for more conventional forms of carbon. These two different routes in investigating the hydrogen storage properties of carbon and carbon containing alloys

Hydrogen storage properties of carbon nanomaterials and carbon containing metal hydrides

Energy Technology Data Exchange (ETDEWEB)

Maehlen, Jan Petter

2003-07-01

The topic of this thesis is structural investigations of carbon containing materials in respect to their hydrogen storage properties. This work was initially triggered by reports of extremely high hydrogen storage capacities of specific carbon nanostructures. It was decided to try to verify and understand the mechanisms in play in case of the existence of such high hydrogen densities in carbon. Two different routes towards the goal were employed; by studying selected hydrides with carbon as one of its constituents (mainly employing powder diffraction techniques in combination with hydrogen absorption and desorption measurements) and by carefully conducting hydrogen sorption experiments on what was believed to be the most ''promising'' carbon nanomaterial sample. In the latter case, a lot of effort was attributed to characterisations of different carbon nanomaterial containing samples with the aid of electron microscopy. Three different carbon-containing metal hydride systems, Y2C-H, YCoC-H and Y5SiC0.2-H, were examined. A relation between hydrogen occupation and the local arrangement of metal and carbon atoms surrounding the hydrogen sites was established. Several characteristic features of the compounds were noted in addition to solving the structure of the former unknown deuterideY5Si3C0.2D2.0 by the use of direct methods. Several carbon-nanomaterial containing samples were studied by means of transmission electron microscopy and powder diffraction, thus gaining knowledge concerning the structural aspects of nanomaterials. Based on these investigations, a specific sample containing a large amount of open-ended single-wall carbon nanotubes was chosen for subsequent hydrogen storage experiments. The latter experiments revealed moderate hydrogen storage capacities of the nanotubes not exceeding the values obtained for more conventional forms of carbon. These two different routes in investigating the hydrogen storage properties of carbon and

Corrosion susceptibility of steel drums containing cemented intermediate level nuclear wastes

Science.gov (United States)

Duffó, Gustavo S.; Farina, Silvia B.; Schulz, Fátima M.; Marotta, Francesca

2010-10-01

Cementation processes are used as immobilization techniques for low or intermediate level radioactive waste for economical and safety reasons and for being a simple operation. In particular, ion-exchange resins commonly used for purification of radioactive liquid waste from nuclear reactors are immobilized before being stored to improve the leach resistance of the waste matrix and to maintain mechanical stability. Combustible solid radioactive waste can be incinerated and the resulting ashes can also be immobilized before storage. The immobilized resins and ashes are then contained in steel drums that may undergo corrosion depending on the presence of certain contaminants. The work described in this paper was aimed at evaluating the corrosion susceptibility of steel drums in contact with cemented ion-exchange resins and incineration ashes containing different concentrations of aggressive species (mostly chloride and sulphate ions). A special type of specimen was designed to simulate the cemented waste in the drum. The evolution of the corrosion potential and the corrosion current density of the steel, as well as the electrical resistivity of the matrix were monitored over a time period of 1 year. The results show the deleterious effect of chloride on the expected lifespan of the waste containers.

Corrosion susceptibility of steel drums containing cemented intermediate level nuclear wastes

International Nuclear Information System (INIS)

Duffo, Gustavo S.; Farina, Silvia B.; Schulz, Fatima M.; Marotta, Francesca

2010-01-01

Cementation processes are used as immobilization techniques for low or intermediate level radioactive waste for economical and safety reasons and for being a simple operation. In particular, ion-exchange resins commonly used for purification of radioactive liquid waste from nuclear reactors are immobilized before being stored to improve the leach resistance of the waste matrix and to maintain mechanical stability. Combustible solid radioactive waste can be incinerated and the resulting ashes can also be immobilized before storage. The immobilized resins and ashes are then contained in steel drums that may undergo corrosion depending on the presence of certain contaminants. The work described in this paper was aimed at evaluating the corrosion susceptibility of steel drums in contact with cemented ion-exchange resins and incineration ashes containing different concentrations of aggressive species (mostly chloride and sulphate ions). A special type of specimen was designed to simulate the cemented waste in the drum. The evolution of the corrosion potential and the corrosion current density of the steel, as well as the electrical resistivity of the matrix were monitored over a time period of 1 year. The results show the deleterious effect of chloride on the expected lifespan of the waste containers.

Ultimate Pressure Capacity of Prestressed Concrete Containment Vessels with Steel Fibers

Energy Technology Data Exchange (ETDEWEB)

Hahm, Dae Gi; Choun, Young Sun; Choi, In Kil [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

2011-10-15

The ultimate pressure capacity (UPC) of the prestressed concrete containment vessel (PCCV) is very important since the PCCV are final protection to prevent the massive leakage of a radioactive contaminant caused by the severe accident of nuclear power plants (NPPs). The tensile behavior of a concrete is an important factor which influence to the UPC of PCCVs. Hence, nowadays, it is interested that the application of the steel fiber to the PCCVs since that the concrete with steel fiber shows an improved performance in the tensile behavior compared to reinforced concrete (RC). In this study, we performed the UPC analysis of PCCVs with steel fibers corresponding to the different volume ratio of fibers to verify the effectiveness of steel fibers on PCCVs

Development of carbon steel with superior resistance to wall thinning and fracture for nuclear piping system

International Nuclear Information System (INIS)

Rhee, Chang Kyu; Lee, Min Ku; Park, Jin Ju

2010-07-01

Carbon steel is usually used for piping for secondary coolant system in nuclear power plant because of low cost and good machinability. However, it is generally reported that carbon steel was failed catastrophically because of its low resistance to wall thinning and fracture toughness. Especially, flow accelerated corrosion (FAC) is one of main problems of the wall thinning of piping in the nuclear power plant. Therefore, in this project, fabrication technology of new advanced carbon steel materials modified by dispersion of nano-carbide ceramics into the matrix is developed first in order to improve the resistance to wall thinning and fracture toughness drastically compared to the conventional one. In order to get highly wettable fine TiC ceramic particles into molten metal, the micro-sized TiC particles were first mechanically milled by Fe (MMed TiC/Fe) in a high energy ball mill machine in Ar gas atmosphere, and then mixed with surfactant metal elements (Sn, Cr, Ni) to obtain better wettability, as this lowered surface tension of the carbon steel melt. According to microscopic images revealed that an addition of MMed TiC/Fe-surfactant mixed powders favorably disperses the fine TiC particles in the carbon steel matrix. It was also found that the grain size refinement of the cast matrix is achieved remarkably when fine TiC particles were added due to the fact that they act as nucleation sites during the solidification process. As a results, a cast carbon steel dispersed with fine TiC particles shows improved mechanical properties such as hardness, tensile strength and cavitation resistance compared to that of without particles. However, the slight decrease of toughness was found

Influence of temperature, chloride ions and chromium element on the electronic property of passive film formed on carbon steel in bicarbonate/carbonate buffer solution

Energy Technology Data Exchange (ETDEWEB)

Li, D.G. [School of Materials Science and Engineering, Xi' an Jiaotong University, Xi' an 710049 (China); Tubular Goods Research Center of CNPC, Xi' an 710065 (China)], E-mail: dangguoli78@yahoo.com.cn; Feng, Y.R.; Bai, Z.Q. [Tubular Goods Research Center of CNPC, Xi' an 710065 (China); Zhu, J.W.; Zheng, M.S. [School of Materials Science and Engineering, Xi' an Jiaotong University, Xi' an 710049 (China)

2007-11-01

The influences of temperature, chloride ions and chromium element on the electronic property of passive film formed on carbon steel in NaHCO{sub 3}/Na{sub 2}CO{sub 3} buffer solution are investigated by capacitance measurement and electrochemical impedance spectroscopy (EIS). The results show that the passive film appears n-type semiconductive character; with increasing the solution temperature, the addition of chromium into carbon steel and increasing the concentration of chloride ions, the slopes of Mott-Schottky plots decrease, which indicates the increment of the defect density in the passive film. EIS results show that the transfer impedance R{sub 1} and the diffusion impedance W decrease with increasing the solution temperature, with the addition of chromium into carbon steel and with increasing the chloride ions concentration. It can be concluded that the corrosion protection effect of passive film on the substrate decreases with increasing the solution temperature, adding chromium into carbon steel and increasing chloride ions concentration.

corrosion response of low carbon steel in tropical road mud

African Journals Online (AJOL)

Dr Obe

Corrosion Mitigation efforts using readily available anti- corrosion coatings to protect low carbon steel test coupons against the ... The following protective coating devices were effective: ..... 2 West, J.M (1986): Basic Corrosion and Oxidation,.

Comparison of carbon footprints of steel versus concrete pipelines for water transmission.

Science.gov (United States)

Chilana, Lalit; Bhatt, Arpita H; Najafi, Mohammad; Sattler, Melanie

2016-05-01

The global demand for water transmission and service pipelines is expected to more than double between 2012 and 2022. This study compared the carbon footprint of the two most common materials used for large-diameter water transmission pipelines, steel pipe (SP) and prestressed concrete cylinder pipe (PCCP). A planned water transmission pipeline in Texas was used as a case study. Four life-cycle phases for each material were considered: material production and pipeline fabrication, pipe transportation to the job site, pipe installation in the trench, and operation of the pipeline. In each phase, the energy consumed and the CO2-equivalent emissions were quantified. It was found that pipe manufacturing consumed a large amount of energy, and thus contributed more than 90% of life cycle carbon emissions for both kinds of pipe. Steel pipe had 64% larger CO2-eq emissions from manufacturing compared to PCCP. For the transportation phase, PCCP consumed more fuel due to its heavy weight, and therefore had larger CO2-eq emissions. Fuel consumption by construction equipment for installation of pipe was found to be similar for steel pipe and PCCP. Overall, steel had a 32% larger footprint due to greater energy used during manufacturing. This study compared the carbon footprint of two large-diameter water transmission pipeline materials, steel and prestressed concrete cylinder, considering four life-cycle phases for each. The study provides information that project managers can incorporate into their decision-making process concerning pipeline materials. It also provides information concerning the most important phases of the pipeline life cycle to target for emission reductions.

A quality approach to maintain the properties of S235 JR structural carbon steel in Lebanon

International Nuclear Information System (INIS)

Sidawi, J.A.; Al Khatib, H.

2004-01-01

Full text.S235JR carbon steel is one of the most popular steels used in Lebanon. It is imported by steel dealers and is widely used by all fabricators and manufacturers of steels for many structural purposes and applications. This kind of steel has good ductile properties as well as excellent weldability. It is still known by its previous designation St 37-2 or E 24-2. S235JR is produced in many shapes and thicknesses such as steel plates, sheets, angles and different other geometric shapes. Standard chemical and mechanical tests were conducted and reported on S235JR hot-rolled structural low-carbon mild steel specimens collected from Lebanese steel market. The main objective of this work is to assure the compliance of these properties with those set by the steel manufacturer. The above mentioned tests were performed at the laboratories of the Industrial Research Institute (IR) in Lebanon to assure the quality and credibility of the results. related European and American standards were presented as references and compared with the achieved results. Discussion was presented to show the similarities and differences between S235JR steel samples and standard requirements. Some of the reasons for such differences were discussed. Sufficient data was furnished through this work for the public and mainly for the Lebanese Standard Organization LIBNOR to easily adopt and implement the EN 10025:1993 European standard that can be applied in Lebanon concerning the most commonly used hot rolled low carbon structural steel. A follow up concerning adopting and implementing EN 10025:1993 will be briefed

Preparation of diamond like carbon thin film on stainless steel and ...

Indian Academy of Sciences (India)

Diamond-like carbon; buffer layer; plasma CVD; surface characterization; biomedical applications. Abstract. We report the formation of a very smooth, continuous and homogeneous diamond-like carbon DLC thin coating over a bare stainless steel surface without the need for a thin Si/Cr/Ni/Mo/W/TiN/TiC interfacial layer.

Measurement of carbon activity in sodium and steel and the behaviour of carbon-bearing species

International Nuclear Information System (INIS)

Rajendran Pillai, S.; Ranganathan, R.; Mathews, C.K.

1988-01-01

Carburization or decarburization of structural materials in a sodium system depends on the local differences in carbon activity. The behaviour of carbon-bearing species in sodium influences its carbon activity. In order to understand the behaviour of carbon in these systems, an electrochemical carbon meter was fabricated in our laboratory. The original version of this meter was capable of operating in the temperature range of 850-980 K. Studies are carried out to extend this lower limit of temperature. Employing the carbon meter, experiments were carried out to understand the behaviour of carbon-bearing species. Gas equilibration experiments were also carried out with the same view. A new method for measuring the carbon activity in steels are described which employs the carbon meter. A review on these investigations and the conclusions reached on the behaviour of carbon in fast reactor loops are described

77 FR 37711 - Circular Welded Carbon-Quality Steel Pipe From India, Oman, the United Arab Emirates, and Vietnam...

Science.gov (United States)

2012-06-22

...)] Circular Welded Carbon-Quality Steel Pipe From India, Oman, the United Arab Emirates, and Vietnam...-fair-value imports from India, Oman, the United Arab Emirates, and Vietnam of circular welded carbon... respect to circular welded carbon-quality steel pipe from Oman and the United Arab Emirates being sold in...

75 FR 69125 - Certain Seamless Carbon and Alloy Steel Standard, Line, and Pressure Pipe From China

Science.gov (United States)

2010-11-10

... with material injury by reason of imports from China of certain seamless carbon and alloy steel standard, line, and pressure pipe (``seamless SLP pipe''), provided for in subheadings 7304.19.10, 7304.19... Seamless Carbon and Alloy Steel Standard, Line, and Pressure Pipe From China Determination On the basis of...

Effect of microstructural variation on the Cu/CK45 carbon steel friction weld joint

Energy Technology Data Exchange (ETDEWEB)

Lee, W.B.; Jung, S.B. [Advanced Materials and Process Research Center for IT, Sungkyunkwan Univ., Gyounggi-do (Korea)

2003-12-01

The mechanical properties of friction-welded pure Cu/CK45 carbon steel joints have been studied. The joint strength increased with increasing upset pressure till it reached a critical value. However, the joint strength was fixed at a low strength with increasing friction time, compared to that of the Cu base metal. The hardness near the interface at the Cu side was softer than that of the base metal due to the dynamically recrystallized and annealed grain. The width of the softened region became wider with increasing friction time and decreasing upset pressure. But the hardness of the CK45 carbon steel side showed a slightly higher value than that of the base metal. This result was explained by the formation of martensite structure at the CK45 carbon steel side during the welding process. (orig.)

Effect of carbon activity on the creep behaviour of 21/4Cr, 1Mo steel in sodium

International Nuclear Information System (INIS)

Cordwell, J.E.; Charnock, W.; Nicholson, R.D.

1979-02-01

The creep endurance and creep cracking behaviour of 2 1/4Cr, 1Mo steel in sodium at 475 0 C have been studied at three different sodium carbon activities. Creep endurance was found to increase with increasing carbon activity of the sodium. Tests carried out in high carbon activity sodium were discontinued before fracture. Creep crack initiation displacement at notches decreased with increasing carbon activity, presumably as a result of notch tip carburisation. The plastic zones at the tips of blunt notches in specimens exposed in high carbon activity sodium were preferentially carburised. These observations were similar to those made previously on 9Cr, 1Mo steel. One difference detected metallographically was that in a high carburising environment uniform carburisation was obtained in the 2 1/4Cr, 1Mo steel specimens whereas carburisation gradients were observed in the 9Cr, 1Mo steel. Creep crack propagation rates for given notch opening displacement rates in low and intermediate carbon activity sodium were indistinguishable. However, the strenthening that resulted from the mild carburisation of the specimen in the intermediate carbon activity sodium caused slower notch opening displacement rates and crack propagation rates than in the low carbon activity sodium, when the rates were compared at the same crack length. (author)

Decontamination and decarburization of stainless and carbon steel by melt refining

International Nuclear Information System (INIS)

Mizia, R.E.; Worcester, S.A.; Twidwell, L.G.; Webber, D.; Paolini, D.J.; Weldon, T.A.

1996-01-01

With many nuclear reactors and facilities being decommissioned in the next ten to twenty years the concern for handling and storing Radioactive Scrap Metal (RSM) is growing. Upon direction of the DOE Office of Environmental Restoration and Waste Management, Lockheed Idaho Technology Company (LITCO) is developing technologies for the conditioning of spent fuels and high-level wastes for interim storage and repository acceptance, including the recycling of Radioactive Scrap Metals (RSM) for beneficial reuse with the DOE complex. In February 1993, Montana Tech of the University of Montana was contracted to develop and demonstrate technologies for the decontamination of stainless steel RSM. The general objectives of the Montana Tech research program included conducting a literature survey, performing laboratory scale melt refining experiments to optimize decontaminating slag compositions, performing an analysis of preferred melting techniques, coordinating pilot scale and commercial scale demonstrations, and producing sufficient quantities of surrogate-containing material for all of the laboratory, pilot and commercial scale test programs. Later on, the program was expanded to include decontamination of carbon steel RSM. Each research program has been completed, and results are presented in this report

Vanadium Effect on a Medium Carbon Forging Steel

Directory of Open Access Journals (Sweden)

Carlos Garcia-Mateo

2016-05-01

Full Text Available In the present work the influence of vanadium on the hardenability and the bainitic transformation of a medium carbon steel is analyzed. While V in solid solution enhances the former, it hardly affects bainitic transformation. The results also reveal an unexpected result, an increase of the prior austenite grain size as the V content increases.

Influence of the impurities on the depth of penetration with carbon steel weldings

Directory of Open Access Journals (Sweden)

O. Savytsky

2014-04-01

Full Text Available In this paper the results of the research about the influence of the impurities on the depth of penetration with carbon steels weldings of different chemical composition are presented. These data suggest that presence of those impurities, such as sulphure and oxygen, in the steel, increases the depth of penetration to 1,3 - 1,5 times compared to welding refined steels. Applying activating fluxes for welding high tensile steels, provides an increase in the depth of penetration of 2 - 3 times.

Microstructure and properties of SA 106B carbon steel after treatment of the melt with nano-sized TiC particles

International Nuclear Information System (INIS)

Park, Jin-Ju; Hong, Sung-Mo; Park, Eun-Kwang; Kim, Kyeong-Yeol; Lee, Min-Ku; Rhee, Chang-Kyu

2014-01-01

Carbon steel dispersed with nano-sized TiC ceramic particles was fabricated using the liquid metal casting process by means of their ex-situ introduction. For this purpose, the nano-sized TiC powders with an initial average size of 40 nm were first mechanically activated with two metal powders (Fe, Ni) and then introduced externally into the molten carbon steel during the casting process. According to the chemical composition analysis, 90% of the initial TiC nanoparticles were discovered within the cast carbon steel. Compared to cast carbon steel without TiC nanoparticles, the grain size refinement and mechanical property enhancement were achieved. Atom probe tomographic analysis revealed that the TiC nanoparticles were approximately 30 nm in size in the carbon steel matrix with a number density of 1.49×10 21 m −3

75 FR 18153 - Corrosion-Resistant Carbon Steel Flat Products from the Republic of Korea: Extension of Time...

Science.gov (United States)

2010-04-09

... DEPARTMENT OF COMMERCE International Trade Administration [C-580-818] Corrosion-Resistant Carbon Steel Flat Products from the Republic of Korea: Extension of Time Limit for Preliminary Results of... countervailing duty order on corrosion-resistant carbon steel flat products (CORE) from Korea. See Countervailing...

77 FR 16810 - Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Extension of Time...

Science.gov (United States)

2012-03-22

... DEPARTMENT OF COMMERCE International Trade Administration [C-580-818] Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Extension of Time Limit for Preliminary Results of... Register the countervailing duty order on corrosion-resistant carbon steel flat products (CORE) from Korea...

76 FR 20954 - Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Extension of Time...

Science.gov (United States)

2011-04-14

... DEPARTMENT OF COMMERCE International Trade Administration [C-580-818] Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Extension of Time Limit for Preliminary Results of... Register the countervailing duty order on corrosion-resistant carbon steel flat products (CORE) from Korea...

Holographic interferometry as electrochemical emission spectroscopy of carbon steel in seawater with low concentration of RA-41 corrosion inhibitor

International Nuclear Information System (INIS)

Habib, K.; Al-Muhana, K.; Habib, A.

2009-01-01

In the present investigation, holographic interferometry was utilized for the first time to determine the rate change of the number of the fringe evolutions during the corrosion test of carbon steel in blank seawater and with seawater with different concentrations of a corrosion inhibitor. In other words, the anodic dissolution behaviors (corrosion) of the carbon steel were determined simultaneously by holographic interferometry, an electromagnetic method, and by the electrochemical impedance (EI) spectroscopy, an electronic method. So, the abrupt rate change of the number of the fringe evolutions during corrosion test (EI) spectroscopy, of the carbon steel is called electrochemical emission spectroscopy. The corrosion process of the steel samples was carried out in blank seawater and seawater with different concentrations, 5-20 ppm, of RA-41 corrosion inhibitor using the EI spectroscopy method, at room temperature. The electrochemical emission spectra of the carbon steel in different solutions represent a detailed picture of the rate change of the anodic dissolution of the steel throughout the corrosion processes. Furthermore, the optical interferometry data of the carbon steel were compared to the data, which were obtained from the EI spectroscopy. Consequently, holographic interferometric is found very useful for monitoring the anodic dissolution behaviors of metals, in which the number of the fringe evolutions of the steel samples can be determined in situ. (Author)

Functionalized carbon nanotubes containing isocyanate groups

International Nuclear Information System (INIS)

Zhao Chungui; Ji Lijun; Liu Huiju; Hu Guangjun; Zhang Shimin; Yang Mingshu; Yang Zhenzhong

2004-01-01

Functionalized carbon nanotubes containing isocyanate groups can extend the nanotube chemistry, and may promote their many potential applications such as in polymer composites and coatings. This paper describes a facile method to prepare functionalized carbon nanotubes containing highly reactive isocyanate groups on its surface via the reaction between toluene 2,4-diisocyanate and carboxylated carbon nanotubes. Fourier-transformed infrared spectroscopy (FTIR) and X-ray photoelectron spectroscopy (XPS) confirmed that reactive isocyanate groups were covalently attached to carbon nanotubes. The content of isocyanate groups were determined by chemical titration and thermogravimetric analysis (TGA)

Low alloy steel versus ADI – differences and similarities

Directory of Open Access Journals (Sweden)

A. Krzyńska

2009-01-01

Full Text Available The results of comparison between the microstructure of selected bainitic low alloy steel and austempered ductile iron ADI are presented. The aim of the comparison was to find out differences and similarities existing in these iron carbon commercial alloys. In this paper our own results on ADI structure and literature data were used. It follows from discussion presented here that both microstructure and properties of ADI are very close that which are observed in low alloy carbon steel. Moreover, we suggest that there is no so doubt to treat ADI mechanical properties as steel containing nodular inclusions of graphite.

Corrosion of austenitic and ferritic-martensitic steels exposed to supercritical carbon dioxide

International Nuclear Information System (INIS)

Tan, L.; Anderson, M.; Taylor, D.; Allen, T.R.

2011-01-01

Highlights: → Oxidation is the primary corrosion phenomenon for the steels exposed to S-CO 2 . → The austenitic steels showed significantly better corrosion resistance than the ferritic-martensitic steels. → Alloying elements (e.g., Mo and Al) showed distinct effects on oxidation behavior. - Abstract: Supercritical carbon dioxide (S-CO 2 ) is a potential coolant for advanced nuclear reactors. The corrosion behavior of austenitic steels (alloys 800H and AL-6XN) and ferritic-martensitic (FM) steels (F91 and HCM12A) exposed to S-CO 2 at 650 deg. C and 20.7 MPa is presented in this work. Oxidation was identified as the primary corrosion phenomenon. Alloy 800H had oxidation resistance superior to AL-6XN. The FM steels were less corrosion resistant than the austenitic steels, which developed thick oxide scales that tended to exfoliate. Detailed microstructure characterization suggests the effect of alloying elements such as Al, Mo, Cr, and Ni on the oxidation of the steels.

Microstructure and failure behavior of dissimilar resistance spot welds between low carbon galvanized and austenitic stainless steels

International Nuclear Information System (INIS)

Marashi, P.; Pouranvari, M.; Amirabdollahian, S.; Abedi, A.; Goodarzi, M.

2008-01-01

Resistance spot welding was used to join austenitic stainless steel and galvanized low carbon steel. The relationship between failure mode and weld fusion zone characteristics (size and microstructure) was studied. It was found that spot weld strength in the pullout failure mode is controlled by the strength and fusion zone size of the galvanized steel side. The hardness of the fusion zone which is governed by the dilution between two base metals, and fusion zone size of galvanized carbon steel side are dominant factors in determining the failure mode

Sodium phthalamates as corrosion inhibitors for carbon steel in aqueous hydrochloric acid solution

International Nuclear Information System (INIS)

Flores, Eugenio A.; Olivares, Octavio; Likhanova, Natalya V.; Dominguez-Aguilar, Marco A.; Nava, Noel; Guzman-Lucero, Diego; Corrales, Monica

2011-01-01

Highlights: → N-Alkyl-sodium phthalamates as corrosion inhibitors for industry in acidic medium. → Compounds behaved as mixed type inhibitors and followed Langmuir adsorption isotherm. → Efficiencies were proportional to aliphatic chain length and inhibitor concentration. → Iron complexes and chelates with phthalamates contributed to carbon steel protection. - Abstract: Three compounds of N-alkyl-sodium phthalamates were synthesized and tested as corrosion inhibitors for carbon steel in 0.5 M aqueous hydrochloric acid. Tests showed that inhibitor efficiencies were related to aliphatic chain length and dependent on concentration. N-1-n-tetradecyl-sodium phthalamate displayed moderate efficiency against uniform corrosion, 42-86% at 25 deg. C and 25-60% at 40 o C. Tests indicated that compounds behave as mixed type inhibitors where molecular adsorption on steel followed Langmuir isotherm, whereas thermodynamic suggested that a physisorption process occurred. XPS analysis confirmed film formation on surface, where Fe +2 complexes and Fe +2 chelates with phthalamates prevented steel from further corrosion.

Studies of corrosion in metallic container for storage of high level radioactive wastes

International Nuclear Information System (INIS)

Azkarate, I.; Madina, V.; Insausti, M.

1999-01-01

The metallic container is one of the most important barriers that, along with engineered and natural barriers, will isolate high level nuclear waste in saline and granite geological formations from the geosphere. However, general and localized corrosion modes such as stress corrosion cracking (SCC), pitting, crevice corrosion and hydrogen damage can be active under disposal conditions, so the corrosion behaviour of the metal container material must be carefully studied. Several metals and their alloys have been proposed for the fabrication of nuclear waste containers including carbon steels, stainless steels, titanium and titanium alloys and copper and copper-base alloys. Carbon steels and copper alloys are considered for the two rock formations, titanium is considered for salt environments and the stainless steel only in the case of a granite formation. (Author)

Gallic acid as a corrosion inhibitor of carbon steel in chemical decontamination formulation

International Nuclear Information System (INIS)

Keny, S.J.; Kumbhar, A.G.; Thinaharan, C.; Venkateswaran, G.

2008-01-01

Gallic acid (GA) was found to provide corrosion inhibition to carbon steel (CS) at 4.25 mM concentration. Inherent stability to radiation degradation as compared to other reductant and coupled with its anionic nature with respect to removal using ion exchange column makes it suitable for using as both reductant as well as corrosion inhibitor in dilute decontamination formulations operating in the regenerative mode. A formulation containing CA (1.4 mM), EDTA/NTA (1.4 mM), AA (1.0-2.0 mM) and GA (4.25 mM) was found to be more efficient in dissolving hematite and providing 31% corrosion inhibition (passivation) to the CS

A study of the effects of penetration framing on steel containment buckling capacity

International Nuclear Information System (INIS)

Baker, W.E.; Butler, T.A.

1987-05-01

Polycarbonate cylinders modeling steel containment structures were tested to study the effects of different framing designs around large penetrations on the static buckling capacity of containments. Two of the four models had equipment hatch penetrations and two had personnel airlock penetrations. Both types of models were tested with axial and shear loads as framing was incrementally added. Results indicate that, for the models constructed of polycarbonate, buckling is influenced minimally with added framing. Numerical results support the experimental results. Extrapolation of the results to containment constructed under field conditions with prototypic steel materials is discussed and further testing is recommended

INFLUENCE RESEARCH OF COLD PLASTIC DEFORMATION ON DIFFUSION SATURATION PROCESS BY CARBON AND BORON OF THE LOW-CARBON AND BORON-CONTAINING ALLOYS

Directory of Open Access Journals (Sweden)

N. Yu. Filonenko

2010-06-01

Full Text Available This work is devoted to the study of influence of cold prestrain with degree of deformation within the range 0…40 % on diffusion saturation with boron and carbon for low-carbon and boron steels. It is determined that the plastic prestrain with degree of deformation 20 % at temperature 750 °С for the low-carbon steel promote increasing of boron-cementation layer thickness by 25 % and microhardness of perlite layer by 20 %.

Corrosion of steel drums containing cemented ion-exchange resins as intermediate level nuclear waste

Science.gov (United States)

Duffó, G. S.; Farina, S. B.; Schulz, F. M.

2013-07-01

Exhausted ion-exchange resins used in nuclear reactors are immobilized by cementation before being stored. They are contained in steel drums that may undergo internal corrosion depending on the presence of certain contaminants. The objective of this work is to evaluate the corrosion susceptibility of steel drums in contact with cemented ion-exchange resins with different aggressive species. The corrosion potential and the corrosion rate of the steel, and the electrical resistivity of the matrix were monitored for 900 days. Results show that the cementation of ion-exchange resins seems not to pose special risks regarding the corrosion of the steel drums. The corrosion rate of the steel in contact with cemented ion-exchange resins in the absence of contaminants or in the presence of 2.3 wt.% sulphate content remains low (less than 0.1 μm/year) during the whole period of the study (900 days). The presence of chloride ions increases the corrosion rate of the steel at the beginning of the exposure but, after 1 year, the corrosion rate drops abruptly reaching a value close to 0.1 μm/year. This is probably due to the lack of water to sustain the corrosion process. When applying the results obtained in the present work to estimate the corrosion depth of the steel drums containing the cemented radioactive waste after a period of 300 years, it is found that in the most unfavourable case (high chloride contamination), the corrosion penetration will be considerably lower than the thickness of the wall of the steel drums. Cementation of ion-exchange resins does not seem to pose special risks regarding the corrosion of the steel drums that contained them; even in the case the matrix is highly contaminated with chloride ions.

77 FR 25405 - Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Extension of Time...

Science.gov (United States)

2012-04-30

... antidumping duty order on corrosion-resistant carbon steel flat products from the Republic of Korea, covering... DEPARTMENT OF COMMERCE International Trade Administration [A-580-816] Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Extension of Time Limit for the Preliminary Results of...

76 FR 21332 - Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Extension of Time...

Science.gov (United States)

2011-04-15

... antidumping duty order on corrosion-resistant carbon steel flat products from the Republic of Korea, covering... DEPARTMENT OF COMMERCE International Trade Administration [A-580-816] Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Extension of Time Limits for the Preliminary Results of...

75 FR 25841 - Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Extension of Time...

Science.gov (United States)

2010-05-10

... antidumping duty order on corrosion-resistant carbon steel flat products from the Republic of Korea, covering... DEPARTMENT OF COMMERCE International Trade Administration [A-580-816] Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Extension of Time Limits for the Preliminary Results of...

77 FR 25141 - Corrosion-Resistant Carbon Steel Flat Products From Germany and South Korea: Extension of Time...

Science.gov (United States)

2012-04-27

...-Resistant Carbon Steel Flat Products From Germany and South Korea: Extension of Time Limits for Preliminary...) orders on corrosion-resistant carbon steel flat products (CORE) from Germany and South Korea (Korea... from Germany and South Korea: Adequacy Redetermination Memorandum,'' (April 20, 2012). The preliminary...

Production of metal fullerene surface layer from various media in the process of steel carbonization

Directory of Open Access Journals (Sweden)

KUZEEV Iskander Rustemovich

2018-04-01

Full Text Available Studies devoted to production of metal fullerene layer in steels when introducing carbon from organic and inorganic media were performed. Barium carbonate was used as an inorganic medium and petroleum pitch was used as an organic medium. In order to generate the required amount of fullerenes in the process of steel samples carbonization, optimal temperature mode was found. The higher temperature, absorption and cohesive effects become less important and polymeric carbon structures destruction processes become more important. On the bottom the temperature is limited by petroleum pitch softening temperature and its transition to low-viscous state in order to enhance molecular mobility and improve the possibility of their diffusion to metal surface. Identification of fullerenes in the surface modified layer was carried out following the methods of IR-Fourier spectrometry and high-performance liquid chromatography. It was found out that nanocarbon structures, formed during carbonization in barium carbonate and petroleum pitch mediums, possess different morphology. In the process of metal carbonization from carbonates medium, the main role in fullerenes synthesis is belonged to catalytic effect of surface with generation of endohedral derivatives in the surface layer; but in the process of carbonization from pitch medium fullerenes are formed during crystallization of the latter and crystallization centers are of fullerene type. Based on theoretical data and dataof spectral and chromatographic analysis, optimal conditions of metal fullerene layer formation in barium carbonate and petroleum pitch mediums were determined. Low cohesion of layer, modified in barium carbonate medium, with metal basis was discovered. That was caused by limited carbon diffusion in the volume of α-Fe. According to the detected mechanism of fullerenes formation on steel surface in gaseous medium, fullerenes are formed on catalytic centers – ferrum atoms, forming thin metal

Survey of the degradation modes of candidate materials for high-level radioactive waste disposal containers

Energy Technology Data Exchange (ETDEWEB)

Vinson, D.W.; Nutt, W.M.; Bullen, D.B. [Iowa State Univ. of Science and Technology, Ames, IA (United States)

1995-06-01

Oxidation and atmospheric corrosion data suggest that addition of Cr provides the greatest improvement in oxidation resistance. Cr-bearing cast irons are resistant to chloride environments and solutions containing strongly oxidizing constituents. Weathering steels, including high content and at least 0.04% Cu, appear to provide adequate resistance to oxidation under temperate conditions. However, data from long-term, high-temperature oxidation studies on weathering steels were not available. From the literature, it appears that the low alloy steels, plain carbon steels, cast steels, and cast irons con-ode at similar rates in an aqueous environment. Alloys containing more than 12% Cr or 36% Ni corrode at a lower rate than plain carbon steels, but pitting may be worse. Short term tests indicate that an alloy of 9Cr-1Mo may result in increased corrosion resistance, however long term data are not available. Austenitic cast irons show the best corrosion resistance. A ranking of total corrosion performance of the materials from most corrosion resistant to least corrosion resistant is: Austenitic Cast Iron; 12% Cr = 36% Ni = 9Cr-1Mo; Carbon Steel = Low Alloy Steels; and Cast Iron. Since the materials to be employed in the Advanced Conceptual Design (ACD) waste package are considered to be corrosion allowance materials, the austenitic cast irons, high Cr steels, high Ni steels and the high Cr-Mo steels should not be considered as candidates for the outer containment barrier. Based upon the oxidation and corrosion data available for carbon steels, low alloy steels, and cast irons, a suitable list of candidate materials for a corrosion allowance outer barrier for an ACD waste package could include, A516, 2.25%Cr -- 1%Mo Steel, and A27.

Survey of the degradation modes of candidate materials for high-level radioactive waste disposal containers

International Nuclear Information System (INIS)

Vinson, D.W.; Nutt, W.M.; Bullen, D.B.

1995-06-01

Oxidation and atmospheric corrosion data suggest that addition of Cr provides the greatest improvement in oxidation resistance. Cr-bearing cast irons are resistant to chloride environments and solutions containing strongly oxidizing constituents. Weathering steels, including high content and at least 0.04% Cu, appear to provide adequate resistance to oxidation under temperate conditions. However, data from long-term, high-temperature oxidation studies on weathering steels were not available. From the literature, it appears that the low alloy steels, plain carbon steels, cast steels, and cast irons con-ode at similar rates in an aqueous environment. Alloys containing more than 12% Cr or 36% Ni corrode at a lower rate than plain carbon steels, but pitting may be worse. Short term tests indicate that an alloy of 9Cr-1Mo may result in increased corrosion resistance, however long term data are not available. Austenitic cast irons show the best corrosion resistance. A ranking of total corrosion performance of the materials from most corrosion resistant to least corrosion resistant is: Austenitic Cast Iron; 12% Cr = 36% Ni = 9Cr-1Mo; Carbon Steel = Low Alloy Steels; and Cast Iron. Since the materials to be employed in the Advanced Conceptual Design (ACD) waste package are considered to be corrosion allowance materials, the austenitic cast irons, high Cr steels, high Ni steels and the high Cr-Mo steels should not be considered as candidates for the outer containment barrier. Based upon the oxidation and corrosion data available for carbon steels, low alloy steels, and cast irons, a suitable list of candidate materials for a corrosion allowance outer barrier for an ACD waste package could include, A516, 2.25%Cr -- 1%Mo Steel, and A27

77 FR 31877 - Corrosion-Resistant Carbon Steel Flat Products From Germany and Korea; Scheduling of Full Five...

Science.gov (United States)

2012-05-30

... INTERNATIONAL TRADE COMMISSION [Investigation Nos. 701-TA-350 and 731-TA-616 and 618 (Third Review)] Corrosion-Resistant Carbon Steel Flat Products From Germany and Korea; Scheduling of Full Five-Year Reviews... corrosion-resistant carbon steel flat products from Korea and the antidumping duty orders on corrosion...

76 FR 68208 - Circular Welded Carbon-Quality Steel Pipe From India, Oman, United Arab Emirates, and Vietnam...

Science.gov (United States)

2011-11-03

... (Preliminary)] Circular Welded Carbon-Quality Steel Pipe From India, Oman, United Arab Emirates, and Vietnam... carbon-quality steel pipe from India, Oman, United Arab Emirates, and Vietnam, provided for in... Governments of India, Oman, United Arab Emirates, and Vietnam. Unless the Department of Commerce extends the...

Characterization of carbon ion implantation induced graded microstructure and phase transformation in stainless steel

Energy Technology Data Exchange (ETDEWEB)

Feng, Kai; Wang, Yibo [Shanghai Key laboratory of Materials Laser Processing and Modification, School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai 200240 (China); Li, Zhuguo, E-mail: lizg@sjtu.edu.cn [Shanghai Key laboratory of Materials Laser Processing and Modification, School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai 200240 (China); Chu, Paul K. [Department of Physics and Materials Science, City University of Hong Kong, Tat Chee Avenue, Kowloon, Hong Kong (China)

2015-08-15

Austenitic stainless steel 316L is ion implanted by carbon with implantation fluences of 1.2 × 10{sup 17} ions-cm{sup −} {sup 2}, 2.4 × 10{sup 17} ions-cm{sup −} {sup 2}, and 4.8 × 10{sup 17} ions-cm{sup −} {sup 2}. The ion implantation induced graded microstructure and phase transformation in stainless steel is investigated by X-ray diffraction, X-ray photoelectron spectroscopy and high resolution transmission electron microscopy. The corrosion resistance is evaluated by potentiodynamic test. It is found that the initial phase is austenite with a small amount of ferrite. After low fluence carbon ion implantation, an amorphous layer and ferrite phase enriched region underneath are formed. Nanophase particles precipitate from the amorphous layer due to energy minimization and irradiation at larger ion implantation fluence. The morphology of the precipitated nanophase particles changes from circular to dumbbell-like with increasing implantation fluence. The corrosion resistance of stainless steel is enhanced by the formation of amorphous layer and graphitic solid state carbon after carbon ion implantation. - Highlights: • Carbon implantation leads to phase transformation from austenite to ferrite. • The passive film on SS316L becomes thinner after carbon ion implantation. • An amorphous layer is formed by carbon ion implantation. • Nanophase precipitate from amorphous layer at higher ion implantation fluence. • Corrosion resistance of SS316L is improved by carbon implantation.

Electrochemical study of bio-corrosion mechanisms at the carbon steel interface in presence of iron-reducing and hydrogenotrophic bacteria in the nuclear waste disposal context

International Nuclear Information System (INIS)

Leite-de-Souza-Moreira, Rebeca

2013-01-01

The safety of deep geological repository for nuclear waste is a very important and topical matter especially for the nuclear industry. Such as nuclear fuel the high level waste have to be stored for time frames of millions of years in metallic containers. Typically these containers should be placed in deep geological clay formations 500 metres underground. Corrosion processes, will take place after the re-saturation of the geological medium and under the prevalent anoxic conditions may lead to the generation of hydrogen. This gas accumulates in clay environment through the years and eventually becomes hazardous for steel containers. In the particular environment of geological repositories does not provide much biodegradable substances. This is the reason that hydrogen represents a new suitable energy source for hydrogenotrophic bacteria. Thereby formed bacterial bio-films on the containers may contribute to a process of fast decay of the steel, the so called bio-corrosion. The aim of this study is to characterize the electrochemical interfaces in order to obtain the mechanisms of bio-corrosion of carbon steels in presence of iron reducing and hydrogenotrophic bacterium Shewanella oneideinsis. The products of corrosion processes, namely hydrogen and iron (III) oxides are used as electron donor and acceptor, respectively. The amount of hydrogen consumed by Shewanella could be estimated with 10"-"4 mol s"-"1 using Scanning Electrochemical Microscopy (SECM) techniques. The influence of the local hydrogen generation was evaluated via chrono-amperometry. When hydrogen was locally generated above a carbon steel substrate an accelerated corrosion process can be observed. Eventually, using Local Electrochemical Impedance Spectroscopy (LEIS) techniques, the mechanism of the generalised corrosion process was demonstrated. (author)

The performance of a surface-applied corrosion inhibitor for the carbon steel in saturated Ca(OH)2 solutions

International Nuclear Information System (INIS)

Zheng, Haibing; Li, Weihua; Ma, Fubin; Kong, Qinglin

2014-01-01

In the present work, the performance of an amino alcohol based surface applied inhibitor was studied by the electrochemical techniques in saturated Ca(OH) 2 solutions. The surface morphology of the carbon steel was observed by scanning electron microscope, and the energy diffraction spectrum was also tested. Results showed that the inhibitor used in this work demonstrated obvious inhibition efficiency on the carbon steel in saturated Ca(OH) 2 solutions. The inhibition mechanism of the inhibitor lies in the quick adsorption of the active component on carbon steel surface

Yttrium implantation effects on extra low carbon steel and pure iron

Energy Technology Data Exchange (ETDEWEB)

Caudron, E.; Buscail, H. [Clermont-Ferrand-2 Univ., Le Puy en Velay (France). Lab. Vellave d`Elaboration; Jacob, Y.P.; Stroosnijder, M.F. [Institute for Advanced Materials, Joint Research Center, The European Commission, 21020, Ispra (Vatican City State, Holy See) (Italy); Josse-Courty, C. [Laboratoire de Recherche sur la Reactivite des Solides, UMR 56-13 CNRS, UFR Sciences et Techniques, 9 Avenue A. Savary, B.P. 400, 21011, Dijon Cedex (France)

1999-05-25

Extra low carbon steel and pure electrolytic iron samples were yttrium implanted using ion implantation technique. Compositions and structures of pure iron and steel samples were investigated before and after yttrium implantation by several analytical and structural techniques (RBS, SIMS, RHEED and XRD) to observe the yttrium implantation depth profiles in the samples. This paper shows the different effects of yttrium implantations (compositions and structures) according to the implanted sample nature. (orig.) 23 refs.

Analyses of a steel containment vessel with an outer contact structure under severe internal overpressurization conditions

International Nuclear Information System (INIS)

Porter, V.L.

1994-01-01

Many Mark-I and Mark-II BWR plants are designed with a steel vessel as the primary containment. Typically, the steel containment vessel (SCV) is enclosed within a reinforced concrete shield building with only a small gap (74-90 mm) separating the two structures. This paper describes finite element analyses performed to evaluate the effects of contact and friction between a steel containment vessel and an outer contact structure when the containment vessel is subjected to large internal pressures. These computations were motivated by a joint program on containment integrity involving the Nuclear Power Engineering Corporation (NUPEC) of Japan, the US Nuclear Regulatory Commission (NRC), and Sandia National Laboratories for testing model containments. Under severe accident loading conditions, the steel containment vessel in a typical Mark-I or Mark-II plant may deform under internal pressurization such that it contacts the inner surface of a shield building wall. (Thermal expansion from increasing accident temperatures would also close the gap between the SCV and the shield building, but temperature effects are not considered in these analyses.) The amount and location of contact and the pressure at which it occurs all affect how the combined structure behaves. A preliminary finite element model has been developed to analyze a model of a typical steel containment vessel con-ling into contact with an outer structure. Both the steel containment vessel and the outer contact structure were modelled with axisymmetric shell finite elements. Of particular interest are the influence that the contact structure has on deformation and potential failure modes of the containment vessel. Furthermore, the coefficient of friction between the two structures was varied to study its effects on the behavior of the containment vessel and on the uplift loads transmitted to the contact structure. These analyses show that the material properties of an outer contact structure and the amount

Pathways to a low-carbon iron and steel industry in the medium-term : the case of Germany

NARCIS (Netherlands)

Arens, Marlene; Worrell, Ernst; Eichhammer, Wolfgang; Hasanbeigi, Ali; Zhang, Qi

2017-01-01

The iron and steel industry is a major industrial emitter of carbon dioxide globally and in Germany. If European and German climate targets were set as equal proportional reduction targets (referred to here as “flat” targets) among sectors, the German steel industry would have to reduce its carbon

Zn-10.2% Fe coating over carbon steel atmospheric corrosion resistance. Comparison with zinc coating

International Nuclear Information System (INIS)

Arnau, G.; Gimenez, E.; Rubio, M.V.; Saura, J.J.; Suay, J.J.

1998-01-01

Zn-10.2% Fe galvanized coating versus hot galvanized coating over carbon steel corrosion performance has been studied. Different periods of atmospheric exposures in various Valencia Community sites, and salt spray accelerated test have been done. Carbon steel test samples have been used simultaneously in order to classify exposure atmosphere corrosivity, and environmental exposure atmosphere characteristics have been analyzed. Corrosion Velocity versus environmental parameters has been obtained. (Author) 17 refs

Preliminary study on the corrosion behavior of carbon steel in Horonobe groundwater environment

International Nuclear Information System (INIS)

Taniguchi, Naoki; Kogawa, Noritaka; Maeda, Kazuto

2006-08-01

It is necessary to understand the corrosion behavior of candidate overpack materials to plan the in-situ engineered barrier test at underground laboratory constructing at Horonobe and to design the overpacks suitable to Horonobe environment. The preliminary corrosion tests of carbon steel which is a candidate material for overpacks were carried out using artificial groundwater and actual groundwater sampled at Horonobe. As the results of anodic polarization experiments, the anodic polarization curves of carbon steel in buffer material were active dissolution type, and the corrosion type of carbon steel in Horonobe groundwater environment was expected to be general corrosion. The results of immersion test under air equilibrium condition showed that the degrees of corrosion localization were not exceeded the data obtained in previous studies. The trend of corrosion rates in buffer material under anaerobic condition were similar to the data obtained in previous studies. Based on the experimental results, it was confirmed that the corrosion assessment model and assumed corrosion rate in second progress report (H12 report) can be applied to the assessment for Horonobe groundwater condition. (author)