WorldWideScience

Sample records for carbide coating formation

  1. FORMATION MECHANISM OF TITANIUM CARBIDE CRYSTAL IN LASER SYNTHESIZED METAL-CERAMIC COMPOSITE COATING

    OpenAIRE

    BAOSHUAI DU; ZHONGWEN. ZHANG; XINHONG WANG; ZENGDA ZOU

    2011-01-01

    In situ titanium carbide reinforced iron-based composite coating was deposited on mild carbon steel using laser surface engineering (LSE) with ferrotitanium and graphite as precursor. The microstructure and phase constituents of the deposited coating were characterized. Formation mechanism of titanium carbide crystal in the composite coating was elucidated by correlating the morphology of titanium carbide and the thermal cycle experienced by the precursor during the laser treatment. It was de...

  2. Formation of titanium carbide coating with micro-porous structure

    Science.gov (United States)

    Luo, Yong; Ge, Shirong; Jin, Zhongmin; Fisher, John

    2010-03-01

    Micro-porous titanium carbide coating was successfully synthesized in a vacuum gas carburizing furnace by using a sequential diffusion technology. The composition and structure of the as-synthesized TiC were examined by X-ray diffraction, X-ray photoelectron spectroscopy (XPS) and glow discharge mass spectrometry (GDMS), and scanning electron microscopy (SEM). All of the XRD, XPS and GDMS analysis results indicate that carbon atoms effectively diffused into the titanium alloys and formed a uniform acicular TiC coating with micro-porous structure.

  3. Characterization and refinement of carbide coating formation rates and dissolution kinetics in the Ta-C system

    Energy Technology Data Exchange (ETDEWEB)

    Rodriguez, Patrick James [Univ. of New Mexico, Albuquerque, NM (United States)

    1996-10-01

    The interaction between carbide coating formation rates and dissolution kinetics in the tantalum-carbon system was investigated. The research was driven by the need to characterize carbide coating formation rates. The characterization of the carbide coating formation rates was required to engineer an optimum processing scheme for the fabrication of the ultracorrosion-resistant composite, carbon-saturated tantalum. A packed-bed carburization process was successfully engineered and employed. The packed-bed carburization process produced consistent, predictable, and repeatable carbide coatings. A digital imaging analysis measurement process for accurate and consistent measurement of carbide coating thicknesses was developed. A process for removing the chemically stable and extremely hard tantalum-carbide coatings was also developed in this work.

  4. Formation of boron nitride coatings on silicon carbide fibers using trimethylborate vapor

    Science.gov (United States)

    Yuan, Mengjiao; Zhou, Tong; He, Jing; Chen, Lifu

    2016-09-01

    High quality boron nitride (BN) coatings have been grown on silicon carbide (SiC) fibers by carbothermal nitridation and at atmospheric pressure. SiC fibers were first treated in chlorine gas to form CDC (carbide-derived carbon) film on the fiber surface. The CDC-coated SiC fibers were then reacted with trimethylborate vapor and ammonia vapor at high temperature, forming BN coatings by carbothermal reduction. The FT-IR, XPS, XRD, SEM, TEM and AES were used to investigate the formation of the obtained coatings. It has been found that the obtained coatings are composed of phase mixture of h-BN and amorphous carbon, very uniform in thickness, have smooth surface and adhere well with the SiC fiber substrates. The BN-coated SiC fibers retain ∼80% strength of the as-received SiC fibers and show an obvious interfacial debonding and fiber pullout in the SiCf/SiOC composites. This method may be useful for the large scale production of high quality BN coating on silicon carbide fiber.

  5. Formation of boron nitride coatings on silicon carbide fibers using trimethylborate vapor

    Energy Technology Data Exchange (ETDEWEB)

    Yuan, Mengjiao; Zhou, Tong; He, Jing; Chen, Lifu, E-mail: lfchen@xmu.edu.cn

    2016-09-30

    High quality boron nitride (BN) coatings have been grown on silicon carbide (SiC) fibers by carbothermal nitridation and at atmospheric pressure. SiC fibers were first treated in chlorine gas to form CDC (carbide-derived carbon) film on the fiber surface. The CDC-coated SiC fibers were then reacted with trimethylborate vapor and ammonia vapor at high temperature, forming BN coatings by carbothermal reduction. The FT-IR, XPS, XRD, SEM, TEM and AES were used to investigate the formation of the obtained coatings. It has been found that the obtained coatings are composed of phase mixture of h-BN and amorphous carbon, very uniform in thickness, have smooth surface and adhere well with the SiC fiber substrates. The BN-coated SiC fibers retain ∼80% strength of the as-received SiC fibers and show an obvious interfacial debonding and fiber pullout in the SiC{sub f}/SiOC composites. This method may be useful for the large scale production of high quality BN coating on silicon carbide fiber.

  6. FORMATION OF HIGHLY RESISTANT CARBIDE AND BORIDE COATINGS BY A TWO-STAGE DEPOSITION METHOD

    Directory of Open Access Journals (Sweden)

    W. I. Sawich

    2011-01-01

    Full Text Available A study was made of the aspects of forming highly resistant coatings in the surface zone of tool steels and solid carbide inserts by a two-stage method. at the first stage of the method, pure Ta or Nb coatings were electrodeposited on samples of tool steel and solid carbide insert in a molten salt bath containing Ta and Nb fluorides. at the second stage, the electrodeposited coating of Ta (Nb was subjected to carburizing or boriding to form carbide (TaC, NbC or boride (TaB, NbB cladding layers.

  7. Microstructural Study of Titanium Carbide Coating on Cemented Carbide

    DEFF Research Database (Denmark)

    Vuorinen, S.; Horsewell, Andy

    1982-01-01

    Titanium carbide coating layers on cemented carbide substrates have been investigated by transmission electron microscopy. Microstructural variations within the typically 5µm thick chemical vapour deposited TiC coatings were found to vary with deposit thickness such that a layer structure could...... be delineated. Close to the interface further microstructural inhomogeneities were obsered, there being a clear dependence of TiC deposition mechanism on the chemical and crystallographic nature of the upper layers of the multiphase substrate....

  8. Investigation on the formation of tungsten carbide in tungsten-containing diamond like carbon coatings

    NARCIS (Netherlands)

    Strondl, C.; Carvalho, N.M.; Hosson, J.Th.M. De; Kolk, G.J. van der

    2003-01-01

    A series of tungsten-containing diamond-like carbon (Me-DLC) coatings have been produced by unbalanced magnetron sputtering using a Hauzer HTC-1000 production PVD system. Sputtering from WC targets has been used to form W-C:H coatings. The metal to carbon ratio has been varied to study changes in th

  9. Mullite Coating on Recrytallized Silicon Carbide and Its Cycling Oxidation Behavior

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    Mullite coating on recrystallized silicon carbide was successfully prepared by the sol-gel route. The cycling oxidation of coated recrystallized silicon carbide was performed at 1500℃. For comparison, the oxidation of uncoated recrystallized silicon carbide was also carried out at the same condition. The results indicated that a layer of compact, adhesive and crack free mullite coating was found on the recrystallized silicon carbide. After oxidation, the new coatings exhibit adherence and crack resistance under thermal cycling between room temperature and 1500℃, therefore the oxidation resistance capability of silicon carbide was enhanced. With the increase of the dipping frequencies, namely, the increase of the thickness of mullite coating, the oxidation resistance of silicon carbide would be further improved. The formation mechanism of mullite coating was analyzed and discussed and the oxidation dynamics model of coatedmullite silicon carbide has been also proposed.

  10. Protective infrared antireflection coating based on sputtered germanium carbide

    Science.gov (United States)

    Gibson, Des; Waddell, Ewan; Placido, Frank

    2011-09-01

    This paper describes optical, durablility and environmental performance of a germanium carbide based durable antireflection coating. The coating has been demonstrated on germanium and zinc selenide infra-red material however is applicable to other materials such as zinc sulphide. The material is deposited using a novel reactive closed field magnetron sputtering technique, offering significant advantages over conventional evaporation processes for germanium carbide such as plasma enhanced chemical vapour deposition. The sputtering process is "cold", making it suitable for use on a wide range of substrates. Moreover, the drum format provide more efficient loading for high throughput production. The use of the closed field and unbalanced magnetrons creates a magnetic confinement that extends the electron mean free path leading to high ion current densities. The combination of high current densities with ion energies in the range ~30eV creates optimum thin film growth conditions. As a result the films are dense, spectrally stable, supersmooth and low stress. Films incorporate low hydrogen content resulting in minimal C-H absorption bands within critical infra-red passbands such as 3 to 5um and 8 to 12um. Tuning of germanium carbide (Ge(1-x)Cx) film refractive index from pure germanium (refractive index 4) to pure germanium carbide (refractive index 1.8) will be demonstrated. Use of film grading to achieve single and dual band anti-reflection performance will be shown. Environmental and durability levels are shown to be suitable for use in harsh external environments.

  11. Titanium carbide coatings for aerospace ball bearings

    Science.gov (United States)

    Boving, Hans J.; Haenni, Werner; Hintermann, HANS-E.

    1988-01-01

    In conventional ball bearings, steel to steel contacts between the balls and the raceways are at the origin of microwelds which lead to material transfer, surface roughening, lubricant breakdown, and finally to a loss in the bearing performances. To minimize the microwelding tendencies of the contacting partners it is necessary to modify their surface materials; the solid to solid collisions themselves are difficult to avoid. The use of titanium carbide coated steel balls can bring spectacular improvements in the performances and lifetimes of both oil-grease lubricated and oil-grease free bearings in a series of severe applications.

  12. Enhancement of oxidation resistance via a self-healing boron carbide coating on diamond particles

    Science.gov (United States)

    Sun, Youhong; Meng, Qingnan; Qian, Ming; Liu, Baochang; Gao, Ke; Ma, Yinlong; Wen, Mao; Zheng, Weitao

    2016-02-01

    A boron carbide coating was applied to diamond particles by heating the particles in a powder mixture consisting of H3BO3, B and Mg. The composition, bond state and coverage fraction of the boron carbide coating on the diamond particles were investigated. The boron carbide coating prefers to grow on the diamond (100) surface than on the diamond (111) surface. A stoichiometric B4C coating completely covered the diamond particle after maintaining the raw mixture at 1200 °C for 2 h. The contribution of the boron carbide coating to the oxidation resistance enhancement of the diamond particles was investigated. During annealing of the coated diamond in air, the priory formed B2O3, which exhibits a self-healing property, as an oxygen barrier layer, which protected the diamond from oxidation. The formation temperature of B2O3 is dependent on the amorphous boron carbide content. The coating on the diamond provided effective protection of the diamond against oxidation by heating in air at 1000 °C for 1 h. Furthermore, the presence of the boron carbide coating also contributed to the maintenance of the static compressive strength during the annealing of diamond in air.

  13. Enhancement of oxidation resistance via a self-healing boron carbide coating on diamond particles.

    Science.gov (United States)

    Sun, Youhong; Meng, Qingnan; Qian, Ming; Liu, Baochang; Gao, Ke; Ma, Yinlong; Wen, Mao; Zheng, Weitao

    2016-02-02

    A boron carbide coating was applied to diamond particles by heating the particles in a powder mixture consisting of H3BO3, B and Mg. The composition, bond state and coverage fraction of the boron carbide coating on the diamond particles were investigated. The boron carbide coating prefers to grow on the diamond (100) surface than on the diamond (111) surface. A stoichiometric B4C coating completely covered the diamond particle after maintaining the raw mixture at 1200 °C for 2 h. The contribution of the boron carbide coating to the oxidation resistance enhancement of the diamond particles was investigated. During annealing of the coated diamond in air, the priory formed B2O3, which exhibits a self-healing property, as an oxygen barrier layer, which protected the diamond from oxidation. The formation temperature of B2O3 is dependent on the amorphous boron carbide content. The coating on the diamond provided effective protection of the diamond against oxidation by heating in air at 1000 °C for 1 h. Furthermore, the presence of the boron carbide coating also contributed to the maintenance of the static compressive strength during the annealing of diamond in air.

  14. Microstructure and Properties of Plasma Spraying Boron Carbide Coating

    Institute of Scientific and Technical Information of China (English)

    2000-01-01

    Microstructure of plasma spray boron carbide coating was studied by SEM and TEM. Its physical,mechanical and electrical properties were measured. The results showed that high microhardness,modulus and Iow porosity of B4C coating were manufactured by plasma spray. It was lamellar packing and dense. The B4C coating examined here contained two principal structures and two impurity phase besides major phase. The relatively small value of Young′s modulus, comparing with that of the bulk materials, is explained by porosity. The Fe impurity phase could account for the relatively high electrical conductivity of boron carbide coating by comparing with the general boron carbide materials.

  15. Formation of nanoscale titanium carbides in ferrite: an atomic study

    Science.gov (United States)

    Lv, Yanan; Hodgson, Peter; Kong, Lingxue; Gao, Weimin

    2016-03-01

    The formation and evolution of nanoscale titanium carbide in ferrite during the early isothermal annealing process were investigated via molecular dynamics simulation. The atomic interactions of titanium and carbon atoms during the initial formation process explained the atoms aggregation and carbides formation. It was found that the aggregation and dissociation of titanium carbide occurred simultaneously, and the composition of carbide clusters varied in a wide range. A mechanism for the formation of titanium carbide clusters in ferrite was disclosed.

  16. Stress in tungsten carbide-diamond like carbon multilayer coatings

    NARCIS (Netherlands)

    Pujada, B.R.; Tichelaar, F.D.; Janssen, G.C.A.M.

    2007-01-01

    Tungsten carbide-diamond like carbon (WC-DLC) multilayer coatings have been prepared by sputter deposition from a tungsten-carbide target and periodic switching on and off of the reactive acetylene gas flow. The stress in the resulting WC-DLC multilayers has been studied by substrate curvature. Peri

  17. Comparative investigation on HVOF sprayed carbide-based coatings

    Science.gov (United States)

    Xie, Mingxiang; Zhang, Shihong; Li, Mingxi

    2013-05-01

    In this work, WC-17Co, WC-10Co-4Cr, WC-12Co and Cr3C2-25NiCr coatings were deposited on stainless steel using WOKAStar-640 HVOF spraying system. Three WC-based coatings were studied and compared with a chromium carbide-based coating. The microstructure, porosity, micro-hardness, indentation fracture toughness and adhesion strength of the coatings were investigated. The wear test was done by using silica grits as abrasive medium using a load of 20 N. The result shows that HVOF sprayed carbide-based coating possesses low porosity, high micro-hardness and high adhesion strength. Three WC-based coatings have higher micro-hardness and indentation fracture toughness compared to the Cr3C2-25NiCr coating. HVOF sprayed carbide coating has good wear resistance under 500 °C. The decarburization of WC-based coating has great effect on coating wear resistance. In addition, WC-17Co coating has best wear resistance.

  18. ELASTO-PLASTIC DEFORMATION OF COMPOSITE POWDERS WITH LAYERED CARBON AND CARBIDE-FORMING ELEMENT COATING

    Directory of Open Access Journals (Sweden)

    V. Kovalevsky

    2012-01-01

    Full Text Available Coating structure formation under magnetron spraying of titanium and carbon cathodes and combined cathodes, namely cobalt (EP 131 – nickel, tungsten – carbon have been investigated under conditions of carbide separate synthesis within the temperature range of 650–1200 °C. Usage of cobalt and nickel particles as matrix material leads to their rapid thermal expansion under heating during sintering process in the dilatometer. Subsequent plastic deformation of sintered samples provides obtaining a composite powder material that is a composite with framing structure of cobalt, titanium and tungsten carbides in the coatings.

  19. Effects of gradient structure on the microstructures and properties of coated cemented carbides

    Institute of Scientific and Technical Information of China (English)

    Li Chen; Enxi Wu; Fei Yin; Jia Li

    2006-01-01

    The effects of gradient structure on the microstructure and properties of coated cemented carbides were researched with optical microscopy (OM), scanning electron microscopy (SEM), strength measurements, and cutting tests. It shows that vacuum sintering of WC-Ti(C, N)-TaC-Co cemented carbides results in the formation of a surface ductile zone. The ductile zone prevents crack propagation and leads to the increase of transverse rupture strength of the substrate. The impact resistance of coated gradient inserts was obviously improved on the basis of maintaining resistance to abrasion and the forming mechanism of the gradient structure was also analyzed.

  20. Pyrolytic deposition of nanostructured titanium carbide coatings on the surface of multiwalled carbon nanotubes

    Science.gov (United States)

    Kremlev, K. V.; Ob"edkov, A. M.; Ketkov, S. Yu.; Kaverin, B. S.; Semenov, N. M.; Gusev, S. A.; Tatarskii, D. A.; Yunin, P. A.

    2016-05-01

    Nanostructured titanium carbide coatings have been deposited on the surface of multiwalled carbon nanotubes (MWCNTs) by the MOCVD method with bis(cyclopentadienyl)titanium dichloride precursor. The obtained TiC/MWCNT hybrid materials were characterized by X-ray diffraction, scanning electron microscopy, and high-resolution transmission electron microscopy. It is established that a TiC coating deposits onto the MWCNT surface with the formation of a core-shell (MWSNT-TiC) type structure.

  1. Carbothermal synthesis of coatings on silicon carbide fibers

    Science.gov (United States)

    Chen, Linlin

    Four kinds of protective coatings---carbide derived carbon (CDC), boron nitride (BN), Al-O-N and BN doped Al-O-N (BAN) have been successfully synthesized on the surface of SiC fibers on the target to enhance the mechanical properties and oxidation resistance of the coated SiC fibers for the application as the reinforcements in the Ceramic Matrix Composites (CMCs) in the high temperatures. First of all, CDC coatings have been uniformly produced on Tyranno ZMI SiC fibers with good thickness control within nanometer accuracy by the chlorination in the temperature range of 550--700°C at atmospheric pressure. Kinetics of the carbon coating growth on the fibers has been systematically studied and thus a good foundation was set up for the further coating synthesis. BN coatings have been synthesized on the surface of SiC powders, fibers and fabrics by a novel carbothermal nitridation method. Non-bridging has been achieved in the BN-coated fiber tows by the nitridation in ammonia at atmospheric pressure in a temperature below 1200°C, which is lower compared to the traditional BN synthesis method and does not cause the degradation of the coated-fibers. BN coatings on the carbon nanotubes have also been formed and unlike the common methods, no additional dopant (such as metal catalyst) is introduced into the system during the BN coatings syntheses, thus the contamination of the final product is avoided. A novel Al-O-N coating has been explored with the most impressive point is that a more than 65% improvement in the tensile strength (up to ˜5.1GPa) and a three-time increase in the Weibull modulus compared to the as-received fibers are resulted by the formation of 200nm Al-O-N coating on the SiC fibers. It exceeds the strength of all other small diameter SiC fibers reported in the literature. Furthermore, BAN coating has also been produced on the surface of SiC fibers and about 20% enhancement in mechanical strength is achieved compared to that of the original fibers

  2. Boron carbide (B4C) coating. Deposition and testing

    Science.gov (United States)

    Azizov, E.; Barsuk, V.; Begrambekov, L.; Buzhinsky, O.; Evsin, A.; Gordeev, A.; Grunin, A.; Klimov, N.; Kurnaev, V.; Mazul, I.; Otroshchenko, V.; Putric, A.; Sadovskiy, Ya.; Shigin, P.; Vergazov, S.; Zakharov, A.

    2015-08-01

    Boron carbide was proposed as a material of in-situ protecting coating for tungsten tiles of ITER divertor. To prove this concept the project including investigation of regimes of plasma deposition of B4C coating on tungsten and tests of boron carbide layer in ITER-like is started recently. The paper contends the first results of the project. The results of B4C coating irradiation by the plasma pulses of QSPU-T plasma accelerator are presented. The new device capable of B4C film deposition on tungsten and testing of the films and materials with ITER-like heat loads and ion- and electron irradiation is described. The results of B4C coating deposition and testing of both tungsten substrate and coating are shown and discussed.

  3. Protective coating for alumina-silicon carbide whisker composites

    Science.gov (United States)

    Tiegs, Terry N.

    1989-01-01

    Ceramic composites formed of an alumina matrix reinforced with silicon carbide whiskers homogenously dispersed therein are provided with a protective coating for preventing fracture strength degradation of the composite by oxidation during exposure to high temperatures in oxygen-containing atmospheres. The coating prevents oxidation of the silicon carbide whiskers within the matrix by sealing off the exterior of the matrix so as to prevent oxygen transport into the interior of the matrix. The coating is formed of mullite or mullite plus silicon oxide and alumina and is formed in place by heating the composite in air to a temperature greater than 1200.degree. C. This coating is less than about 100 microns thick and adequately protects the underlying composite from fracture strength degradation due to oxidation.

  4. Growth stress in tungsten carbide-diamond-like carbon coatings

    NARCIS (Netherlands)

    Pujada, B.R.; Tichelaar, F.D.; Arnoldbik, W.M.; Sloof, W.G.; Janssen, G.C.A.M.

    2009-01-01

    Growth stress in tungsten carbide-diamond-like carbon coatings, sputter deposited in a reactive argon/acetylene plasma, has been studied as a function of the acetylene partial pressure. Stress and microstructure have been investigated by wafer curvature and transmission electron microscopy (TEM) whe

  5. Tungsten-yttria carbide coating for conveying copper

    Science.gov (United States)

    Rothman, Albert J.

    1993-01-01

    A method is provided for providing a carbided-tungsten-yttria coating on the interior surface of a copper vapor laser. The surface serves as a wick for the condensation of liquid copper to return the condensate to the interior of the laser for revolatilization.

  6. Investigation of the Electrolyte Effects on Formation of Vanadium Carbide via Plasma Electrolytic Saturation Method (pes)

    Science.gov (United States)

    Ghorbanian, Babak; Khoie, Seyed Mohammad Mousavi; Rasouli, Mahmood; Doodran, Ramona Javadi

    2016-02-01

    One of the most important hardening methods of tool steel is the use of carbide coatings. During this process, vanadium atoms diffuse the specimen’s surface at high temperature and reacts with the available carbon in steel and create vanadium carbide with high hardness. During the plasma electrolytic saturation (PES) process, the vanadium element diffuses with the help of plasma and increases up to around 950∘ as a result of the temperature, providing conditions for the creation of vanadium carbide. The best combination of electrolyte is 4g vanadium oxide and 50mL hydrochloric acid and different concern of sodium hydroxide. The results indicate that the formed coating is about 30μm. As the conductivity increases, the condition for diffusion is provided; however, with increase in the temperature, the diffusion decreases. The coating formation is observed in the current at 9-11 A and hardness of this coating is about 1400vickers.

  7. Porosity and wear resistance of flame sprayed tungsten carbide coatings

    Science.gov (United States)

    Winarto, Winarto; Sofyan, Nofrijon; Rooscote, Didi

    2017-06-01

    Thermal-sprayed coatings offer practical and economical solutions for corrosion and wear protection of components or tools. To improve the coating properties, heat treatment such as preheat is applied. The selection of coating and substrate materials is a key factor in improving the quality of the coating morphology after the heat treatment. This paper presents the experimental results regarding the effect of preheat temperatures, i.e. 200°C, 300°C and 400°C, on porosity and wear resistance of tungsten carbide (WC) coating sprayed by flame thermal coating. The powders and coatings morphology were analyzed by a Field Emission Scanning Electron Microscope equipped with Energy Dispersive Spectrometry (FE-SEM/EDS), whereas the phase identification was performed by X-Ray diffraction technique (XRD). In order to evaluate the quality of the flame spray obtained coatings, the porosity, micro-hardness and wear rate of the specimens was determined. The results showed that WC coating gives a higher surface hardness from 1391 HVN up to 1541 HVN compared to that of the non-coating. Moreover, the wear rate increased from 0.072 mm3/min. to 0.082 mm3/min. when preheat temperature was increased. Preheat on H13 steel substrate can reduce the percentage of porosity level from 10.24 % to 3.94% on the thermal spray coatings.

  8. Coating silicon carbide on carbon fibers

    Energy Technology Data Exchange (ETDEWEB)

    Wang Yuqing; Wang Zuoming; Liu Min; Zhou Benlian; Shi Changxu (Inst. of Metal Research, Shenyang (China))

    1992-01-01

    The deposition of an SiC coating on the surface of carbon fibers improves their oxidation resistance and lowers their reactivity with metals at high temperature. Attention is presently given to the case of CVD SiC deposition with a view to the effects of coating thickness, deposition, and crystal structure. The presence of H(+) and other ions during CVD, as well as of free Si, is noted to decrease fiber strength. 10 refs.

  9. Development and characterization of nickel based tungsten carbide laser cladded coatings

    Science.gov (United States)

    Rombouts, Marleen; Persoons, Rosita; Geerinckx, Eric; Kemps, Raymond; Mertens, Myrjam; Hendrix, Willy; Chen, Hong

    Laser cladded coatings consisting of various types of tungsten carbides embedded in a NiCrBSiCFe matrix are characterized. At optimal process parameters crack-free coatings with a thickness of 0.85-1 mm, excellent bonding with the substrate, carbide concentrations up to 60 wt% and a hardness in the range of 40-55 HRC are obtained. During laser cladding the carbides have partly dissolved in the matrix as indicated by the presence of dispersed carbides in the matrix and by a carbide phase growing into the matrix along the edges of the particles. The wear coefficient during sliding contact decreases logarithmically with increasing carbide concentration.

  10. Process for coating an object with silicon carbide

    Science.gov (United States)

    Levin, Harry (Inventor)

    1989-01-01

    A process for coating a carbon or graphite object with silicon carbide by contacting it with silicon liquid and vapor over various lengths of contact time. In the process, a stream of silicon-containing precursor material in gaseous phase below the decomposition temperature of said gas and a co-reactant, carrier or diluent gas such as hydrogen is passed through a hole within a high emissivity, thin, insulating septum into a reaction chamber above the melting point of silicon. The thin septum has one face below the decomposition temperature of the gas and an opposite face exposed to the reaction chamber. The precursor gas is decomposed directly to silicon in the reaction chamber. A stream of any decomposition gas and any unreacted precursor gas from said reaction chamber is removed. The object within the reaction chamber is then contacted with silicon, and recovered after it has been coated with silicon carbide.

  11. An Investigation of Unipolar Arcing Damage on Stainless Steel and Titanium Carbide Coated Surfaces.

    Science.gov (United States)

    1980-06-01

    STAINLESS STEEL AND TITANIUM CARBIDE COATED SURFACES by Michael Thomas Keville and Robert William Lautrup June 1980 Thesis Advisors: F. Schwirzke K.D...rd"ll SU108016) V " 111. ’Cato .: "? : :V lI . An Investigation of Unipolar Arcing Master’s esis Damage on Stainless Steel and Titanium , Carbide Coated...on Stainless Steel and Titanium Carbide Coated Surfaces by Michael Thomas Keville Lieutenant, United States Navy B.S., United States Naval Academy

  12. Improved adherence of sputtered titanium carbide coatings on nickel- and titanium-base alloys

    Science.gov (United States)

    Wheeler, D. R.; Brainard, W. A.

    1979-01-01

    Rene 41 and Ti-6Al-4V alloys were radio frequency sputter coated with titanium carbide by several techniques in order to determine the most effective. Coatings were evaluated in pin-on-disk tests. Surface analysis by X-ray photoelectron spectroscopy was used to relate adherence to interfacial chemistry. For Rene 41, good coating adherence was obtained when a small amount of acetylene was added to the sputtering plasma. The acetylene carburized the alloy surface and resulted in better bonding to the TiC coating. For Ti-6Al-4V, the best adherence and wear protection was obtained when a pure titanium interlayer was used between the coating and the alloy. The interlayer is thought to prevent the formation of a brittle, fracture-prone, aluminum oxide layer.

  13. Structure and abrasive wear resistance of R6M5 steel-tungsten carbide composite coatings

    Science.gov (United States)

    Gnyusov, S. F.

    2012-09-01

    Features of the structure formation, composition, and abrasive wear resistance of R6M5 steel-tungsten carbide (R6M5-WC) composite coatings have been studied as dependent on the WC content. The introduction of ˜20 wt % WC into the hardening composition leads to an increase in the fraction of M6C carbide (in the form of eutectic inclusions with average size ˜5.9 μm at grain boundaries and dispersed ˜0.25 μm particles in the volume of grains), while a large proportion of metastable austenite (˜88 vol %) is still retained. The R6M5-WC coatings exhibit high abrasive wear resistance, which is ensured by the γ → α' martensite transformation during friction and a muiltimodal size distribution of hardening particles.

  14. Nanosized Borides and Carbides for Electroplating. Metal-Matrix Coatings: Specifications, Performance Evaluation

    Science.gov (United States)

    Galevskiy, G. V.; Rudneva, V. V.; Galevskiy, S. G.; Il'yashchenko, D. P.; Kartsev, D. S.

    2016-04-01

    This paper summarizes experience of application of nano-sized carbides and borides of titanium and chromium, silicon carbide as components of electro-depositable coating compositions based on nickel, zinc, and chromium. Basic physical and mechanical properties of the coatings are determined. Technological and economic evaluation is completed; practicability of high-cost nano-diamonds substitution for nano-sized borides and carbides is justified.

  15. Nanosized Borides and Carbides for Electroplating. Metal-Matrix Coatings: Specifications, Performance Evaluation

    OpenAIRE

    Galevskiy, G. V.; Rudneva, V. V.; Galevskiy, S. G.; Ilyashchenko, Dmitry Pavlovich; Karthev, Dmitry Sergeevich

    2016-01-01

    This paper summarizes experience of application of nano-sized carbides and borides of titanium and chromium, silicon carbide as components of electro-depositable coating compositions based on nickel, zinc, and chromium. Basic physical and mechanical properties of the coatings are determined. Technological and economic evaluation is completed; practicability of high-cost nano-diamonds substitution for nano-sized borides and carbides is justified.

  16. Boron carbide coating deposition on tungsten substrates from atomic fluxes of boron and carbon

    Science.gov (United States)

    Sadovskiy, Y.; Begrambekov, L.; Ayrapetov, A.; Gretskaya, I.; Grunin, A.; Dyachenko, M.; Puntakov, N.

    2016-09-01

    A device used for both coating deposition and material testing is presented in the paper. By using lock chambers, sputtering targets are easily exchanged with sample holder thus allowing testing of deposited samples with high power density electron or ion beams. Boron carbide coatings were deposited on tungsten samples. Methods of increasing coating adhesion are described in the paper. 2 μm boron carbide coatings sustained 450 heating cycles from 100 to 900 C. Ion beam tests have shown satisfactory results.

  17. Ion-beam-deposited boron carbide coatings for the extreme ultraviolet.

    Science.gov (United States)

    Blumenstock, G M; Keski-Kuha, R A

    1994-09-01

    The normal-incidence reflectance of ion-beam-deposited boron carbide thin films has been evaluated in the extreme ultraviolet (EUV) spectral region. High-reflectance coatings have been produced with reflectances greater than 30% between 67 and 121.6 nm. This high reflectance makes ion-beam-deposited boron carbide an attractive coating for EUV applications.

  18. ELABORATION OF AN EPOXY COATING REINFORCED WITH ZIRCONIUM CARBIDE NANOSTRUCTURES

    Directory of Open Access Journals (Sweden)

    Lucia G. Díaz-Barriga

    2013-12-01

    Full Text Available This work shows the preparation of a transparent epoxy coating reinforced with 200 PPM of zirconium carbide nanostructures. The nanostructures of ZrC were prepared by mechanosynthesis. The additive characteristics analyzed by X-ray diffraction (XRD and scanning electron microscopy (SEM were presented. Epoxy coating adhesion on a steel plate was analyzed using MEB. Thermogravimetric analysis (TGA was performed to the reinforced paints between 20-700 °C. The reinforced enamel was compared with an enamel without nanostructures. There is not vaporization of reinforced enamel at a 95 y 100 °C with ZrC particles size of 10 µm y 120 nm respectively. The final enamel degradation is slower when there is a 14% by weight of the residue and 426 °C with 120nm diameter particles.

  19. Characterization of silicon carbide coatings on Zircaloy-4 substrates

    Science.gov (United States)

    Al-Olayyan, Yousif Abdullah

    The lifetime of light water reactor (LWR) fuels is limited by the corrosion and degradation of Zircaloy cladding in the high temperature and high pressure operating conditions. As the thickness of the oxide layer increases, stresses build up in the oxide layer due to density differences between the oxide and the zirconium metal which lead to degradation and spallation of the oxide layer. The main objective of this research is to form protective coatings on the Zircaloy clad to prevent or at least slow the oxidation which can allow higher burnup of the fuel resulting in major benefits in plant safety and economics. Silicon carbide was identified as a candidate protective coating to reduce the corrosion and degradation of Zircaloy cladding. Silicon carbide coatings were deposited on Zircaloy substrates using plasma-assisted chemical vapor deposition (PE-CVD) and were found to be amorphous as determined by X-ray analysis. Since the adhesion of the films to the substrate was the most important property of a coating, scratch tests were used to assess the adhesion. The effects of different parameters on the test results including residual stresses, plastic deformation and friction between the stylus and the surface are discussed. Critical loads, characterized by continuous delamination of the SiC coatings deposited on Zircaloy-4, occurred at 0.5--2.5 N. The experimental results indicated that all SiC coatings used in this project, without exception, showed an adhesive failure when tested by scratch and indentation tests. Plastic deformation of the substrate due to compressive stresses induced by the scratch stylus caused flaking of the films at the interface, which was attributed to the low interfacial toughness. The effects of film thickness and substrate surface treatment on the quality and adhesion of SiC coatings were studied in detail. Thick films (5mum) exhibited extensive cracking. The scratch tests indicated higher adhesion with intermediate substrate surface

  20. Effects of space exposure on ion-beam-deposited silicon-carbide and boron-carbide coatings.

    Science.gov (United States)

    Keski-Kuha, R A; Blumenstock, G M; Fleetwood, C M; Schmitt, D R

    1998-12-01

    Two recently developed optical coatings, ion-beam-deposited silicon carbide and ion-beam-deposited boron carbide, are very attractive as coatings on optical components for instruments for space astronomy and earth sciences operating in the extreme-UV spectral region because of their high reflectivity, significantly higher than any conventional coating below 105 nm. To take full advantage of these coatings in space applications, it is important to establish their ability to withstand exposure to the residual atomic oxygen and other environmental effects at low-earth-orbit altitudes. The first two flights of the Surface Effects Sample Monitor experiments flown on the ORFEUS-SPAS and the CRISTA-SPAS Shuttle missions provided the opportunity to study the effects of space exposure on these materials. The results indicate a need to protect ion-beam-deposited silicon-carbide-coated optical components from environmental effects in a low-earth orbit. The boron-carbide thin-film coating is a more robust coating able to withstand short-term exposure to atomic oxygen in a low-earth-orbit environment.

  1. Behavior of HVOF WC-10Co4Cr Coatings with Different Carbide Size in Fine and Coarse Particle Abrasion

    Science.gov (United States)

    Ghabchi, Arash; Varis, Tommi; Turunen, Erja; Suhonen, Tomi; Liu, Xuwen; Hannula, S.-P.

    2010-01-01

    A modified ASTM G 65 rubber wheel test was employed in wet and dry conditions using 220 nm titania particles and 368 μm sand particles, respectively. Both tests were conducted on WC-CoCr coatings produced with two powders with different carbide grain sizes (conventional and sub-micron) to address the effect of carbide size and abrasive medium characteristics on the wear performance. The same spot before and after the wet abrasion wear testing was analyzed in detail using SEM to visualize wear mechanisms. It was shown that the wear mechanism depends on the relative size of the carbide and abrasive particles. Wear mechanisms in dry sand abrasion were studied by analyzing the single scratches formed by individual abrasive particles. Interaction of surface open porosity with moving abrasive particles causes formation of single scratches. By tailoring the carbide size, the wear performance can be improved.

  2. Effect of Powder-Feeding Modes During Plasma Spray on the Properties of Tungsten Carbide Composite Coatings

    Science.gov (United States)

    Zhong, Yi-ming; Du, Xiao-dong; Wu, Gang

    2017-05-01

    A WC-reinforced composite coating was fabricated on the surface of 45 steel samples by plasma, cladding process with WC powder added to the molten pool synchronously or in the tail of the molten pool. The microstructure, phase composition, and element distribution in the coating were analyzed. The results show that the undissolved WC particles and crystallized carbide (WC, W2C) were distributed uniformly in the sub-eutectic matrix in both cases. Fewer of the WC particles are dissolved in the matrix when they are injected into the tail of the molten pool. There are fewer needle-like tungsten carbide formations seen in the composite coating fabricated by back-feeding process than in that formed by synchronous feeding. The former results in a finer microstructure and a higher concentration gradient of elements near the interface between the WC particles and the coating matrix.

  3. Microstructures and Wear Performance of PTAW Deposited Ni-Based Coatings with Spherical Tungsten Carbide

    Directory of Open Access Journals (Sweden)

    Dewei Deng

    2015-10-01

    Full Text Available The Ni-based coatings with different content of spherical tungsten carbide were deposited by plasma transfer arc welding (PTAW method on 304 austenitic stainless steel sheets in this study. The microstructure and wear property of spherical tungsten carbide particle reinforced composite coatings were investigated by means of optical microscope, scanning electron microscope (SEM, X-ray diffraction (XRD, electron probe microanalysis (EPMA and sliding wear test. It is shown that the fraction of spherical tungsten carbides has an important influence on microstructure of Ni-based overlay. The Ni40 overlay consists of γ-Ni dendrites with interdendritic Ni-based eutectics, borides and carbides improving the wear resistance. In the case of composite coatings with different content of tungsten carbide, many new phases are observed, such as Ni2W4C and NiW. In addition, there are a large number of irregular structures in composite coatings, such as acicular structure and irregular stripe organization. The results of sliding wear test indicate that the mass loss of coatings is influenced by the content of tungsten carbide. The mass loss decreases with the increase of tungsten carbide fraction. At high load, the abrasive resistance of composite coating with 60 wt. % tungsten carbide is improved about 50-fold compared to that of Ni40 overlay.

  4. Kinetics of niobium carbide coating produced on AISI 1040 steel by thermo-reactive deposition technique

    Energy Technology Data Exchange (ETDEWEB)

    Sen, Ugur

    2004-07-15

    There are a lot of technologically interesting characteristics of niobium carbide coating deposited by pack method which is the production of hard, wear-resistant, oxidation and corrosion resistant coating layer on the steel substrates. In the present study, the growth kinetics of niobium carbide layer deposited by thermo-reactive diffusion techniques in a solid medium on steel samples was reported. Niobium carbide coating treatment was performed on AISI 1040 steels in the powder mixture consisting of ferro-niobium, ammonium chloride and alumina at 1073, 1173 and 1273 K for 1-4 h. The presence of NbC and Nb{sub 2}C phases formed on the surface of the steel substrates was confirmed by optical microscopy, scanning electron microscopy (SEM) and X-ray diffraction analyses. Niobium carbide layer thickness ranges from 3.42{+-}0.52 to 11.78{+-}2.29 {mu}m depending upon the treatment time and temperature. Layer growth kinetics was analyzed by measuring the depth of niobium carbide layer as a function of time and temperature. The kinetics of niobium carbide coating by pack method shows a parabolic relationship between carbide layer thickness and treatment time, and the activation energy for the process is estimated to be 91.257 kJ mol{sup -1}. Moreover, an attempt was made to investigate the possibility of predicting the contour diagram of niobium carbide layer variation and to establish some empirical relationships between process parameters and niobium carbide layer thickness.

  5. High surface area silicon carbide-coated carbon aerogel

    Science.gov (United States)

    Worsley, Marcus A; Kuntz, Joshua D; Baumann, Theodore F; Satcher, Jr, Joe H

    2014-01-14

    A metal oxide-carbon composite includes a carbon aerogel with an oxide overcoat. The metal oxide-carbon composite is made by providing a carbon aerogel, immersing the carbon aerogel in a metal oxide sol under a vacuum, raising the carbon aerogel with the metal oxide sol to atmospheric pressure, curing the carbon aerogel with the metal oxide sol at room temperature, and drying the carbon aerogel with the metal oxide sol to produce the metal oxide-carbon composite. The step of providing a carbon aerogel can provide an activated carbon aerogel or provide a carbon aerogel with carbon nanotubes that make the carbon aerogel mechanically robust. Carbon aerogels can be coated with sol-gel silica and the silica can be converted to silicone carbide, improved the thermal stability of the carbon aerogel.

  6. Deposition of tantalum carbide coatings on graphite by laser interactions

    Science.gov (United States)

    Veligdan, James; Branch, D.; Vanier, P. E.; Barietta, R. E.

    1994-01-01

    Graphite surfaces can be hardened and protected from erosion by hydrogen at high temperatures by refractory metal carbide coatings, which are usually prepared by chemical vapor deposition (CVD) or chemical vapor reaction (CVR) methods. These techniques rely on heating the substrate to a temperature where a volatile metal halide decomposes and reacts with either a hydrocarbon gas or with carbon from the substrate. For CVR techniques, deposition temperatures must be in excess of 2000 C in order to achieve favorable deposition kinetics. In an effort to lower the bulk substrate deposition temperature, the use of laser interactions with both the substrate and the metal halide deposition gas has been employed. Initial testing involved the use of a CO2 laser to heat the surface of a graphite substrate and a KrF excimer laser to accomplish a photodecomposition of TaCl5 gas near the substrate. The results of preliminary experiments using these techniques are described.

  7. Catalytic carbide formation at aluminium-carbon interfaces

    Science.gov (United States)

    Maruyama, B.; Rabenberg, L.; Ohuchi, F. S.

    1990-01-01

    X-ray photoelectron spectroscopy investigations of the reaction of several monolayer-thick films of aluminum with glassy carbon substrates are presented. The influence of molecular oxygen and water vapor on the rate of reaction is examined. It is concluded that water vapor catalyzed the formation of aluminum carbide from aluminum and carbon by forming active sites which weakened carbon-carbon bonds at the glassy carbon surface, thus assisting their cleavage. The rate of carbide formation for undosed and molecular oxygen-dosed examples was less as neither metallic aluminum nor oxygen-formed alumina could bond to the carbon atom with sufficient strength to dissociate it quickly.

  8. Investigation on the Tribological Behavior of Arc-Sprayed and Hammer-Peened Coatings Using Tungsten Carbide Cored Wires

    Science.gov (United States)

    Tillmann, W.; Hagen, L.; Schröder, P.

    2016-12-01

    Due to their outstanding properties, WC-W2C iron-based cermet coatings are widely used in the field of wear protection. Regarding commonly used WC-W2C reinforced coating systems, it has been reported that their tribological behavior is mainly determined by the carbide grain size fraction. Although the manufacturing route for arc-sprayed WC-W2C cermet coatings is in an advanced state, there is still a lack of knowledge concerning the performance of cored wires with tungsten carbides as filling material and their related coating properties when post-treatment processes are used such as machine hammer peening (MHP). A major objective was to characterize WC-W2C FeCMnSi coatings, deposited with different carbide grain size fractions as a filling using cored wires, with respect to their tribological behavior. Moreover, deposits derived from cored wires with a different amount of hard phases are investigated. According to this, polished MHP surfaces are compared to as-sprayed and polished samples by means of metallographic investigations. With the use of ball-on-disk and dry rubber wheel tests, dry sliding and rolling wear effects on a microscopic level are scrutinized. It has been shown that the MHP process leads to a densification of the microstructure formation. For dry sliding experiments, the MHP coatings obtain lower wear resistances, but lower coefficients of friction than the conventional coatings. In view of abrasion tests, the MHP coatings possess an improved wear resistance. Strain hardening effects at the subsurface area were revealed by the mechanical response using nanoindentation. However, the MHP process has caused a cracking of embedded carbides, which favor breakouts, leading to advanced third-body wear.

  9. Investigation on the Tribological Behavior of Arc-Sprayed and Hammer-Peened Coatings Using Tungsten Carbide Cored Wires

    Science.gov (United States)

    Tillmann, W.; Hagen, L.; Schröder, P.

    2017-01-01

    Due to their outstanding properties, WC-W2C iron-based cermet coatings are widely used in the field of wear protection. Regarding commonly used WC-W2C reinforced coating systems, it has been reported that their tribological behavior is mainly determined by the carbide grain size fraction. Although the manufacturing route for arc-sprayed WC-W2C cermet coatings is in an advanced state, there is still a lack of knowledge concerning the performance of cored wires with tungsten carbides as filling material and their related coating properties when post-treatment processes are used such as machine hammer peening (MHP). A major objective was to characterize WC-W2C FeCMnSi coatings, deposited with different carbide grain size fractions as a filling using cored wires, with respect to their tribological behavior. Moreover, deposits derived from cored wires with a different amount of hard phases are investigated. According to this, polished MHP surfaces are compared to as-sprayed and polished samples by means of metallographic investigations. With the use of ball-on-disk and dry rubber wheel tests, dry sliding and rolling wear effects on a microscopic level are scrutinized. It has been shown that the MHP process leads to a densification of the microstructure formation. For dry sliding experiments, the MHP coatings obtain lower wear resistances, but lower coefficients of friction than the conventional coatings. In view of abrasion tests, the MHP coatings possess an improved wear resistance. Strain hardening effects at the subsurface area were revealed by the mechanical response using nanoindentation. However, the MHP process has caused a cracking of embedded carbides, which favor breakouts, leading to advanced third-body wear.

  10. Influence of Oxidation Behavior of Feedstock on Microstructure and Ablation Resistance of Plasma-Sprayed Zirconium Carbide Coating

    Science.gov (United States)

    Hu, Cui; Ge, Xuelian; Niu, Yaran; Li, Hong; Huang, Liping; Zheng, Xuebin; Sun, Jinliang

    2015-10-01

    Plasma spray is one of the suitable technologies to deposit carbide coatings with high melting point, such as ZrC. However, in the spray processes performed under atmosphere, oxidation of the carbide powder is inevitable. To investigate the influence of the oxidation behavior of feedstock on microstructure and ablation resistance of the deposited coating, ZrC coatings were prepared by atmospheric and vacuum plasma spray (APS and VPS) technologies, respectively. SiC-coated graphite was applied as the substrate. The obtained results showed that the oxidation of ZrC powder in APS process resulted in the formation of ZrO and Zr2O phases. Pores and cracks were more likely to be formed in the as-sprayed APS-ZrC coating. The VPS-ZrC coating without oxides possessed denser microstructure, higher thermal diffusivity, and lower coefficients of thermal expansion as compared with the APS-ZrC coating. A dense ZrO2 layer would be formed on the surface of the VPS-ZrC-coated sample during the ablation process and the substrate can be protected sufficiently after being ablated in high temperature plasma jet. However, the ZrO2 layer, formed by oxidation of the APS-ZrC coating having loose structure, was easy to be washed away by the shearing action of the plasma jet.

  11. Porous biomorphic silicon carbide ceramics coated with hydroxyapatite as prospective materials for bone implants.

    Science.gov (United States)

    Gryshkov, Oleksandr; Klyui, Nickolai I; Temchenko, Volodymyr P; Kyselov, Vitalii S; Chatterjee, Anamika; Belyaev, Alexander E; Lauterboeck, Lothar; Iarmolenko, Dmytro; Glasmacher, Birgit

    2016-11-01

    Porous and cytocompatible silicon carbide (SiC) ceramics derived from wood precursors and coated with bioactive hydroxyapatite (HA) and HA-zirconium dioxide (HA/ZrO2) composite are materials with promising application in engineering of bone implants due to their excellent mechanical and structural properties. Biomorphic SiC ceramics have been synthesized from wood (Hornbeam, Sapele, Tilia and Pear) using a forced impregnation method. The SiC ceramics have been coated with bioactive HA and HA/ZrO2 using effective gas detonation deposition approach (GDD). The surface morphology and cytotoxicity of SiC ceramics as well as phase composition and crystallinity of deposited coatings were analyzed. It has been shown that the porosity and pore size of SiC ceramics depend on initial wood source. The XRD and FTIR studies revealed the preservation of crystal structure and phase composition of in the HA coating, while addition of ZrO2 to the initial HA powder resulted in significant decomposition of the final HA/ZrO2 coating and formation of other calcium phosphate phases. In turn, NIH 3T3 cells cultured in medium exposed to coated and uncoated SiC ceramics showed high re-cultivation efficiency as well as metabolic activity. The recultivation efficiency of cells was the highest for HA-coated ceramics, whereas HA/ZrO2 coating improved the recultivation efficiency of cells as compared to uncoated SiC ceramics. The GDD method allowed generating homogeneous HA coatings with no change in calcium to phosphorus ratio. In summary, porous and cytocompatible bio-SiC ceramics with bioactive coatings show a great promise in construction of light, robust, inexpensive and patient-specific bone implants for clinical application.

  12. Boron carbide coating deposition on tungsten and testing of tungsten layers and coating under intense plasma load

    Energy Technology Data Exchange (ETDEWEB)

    Airapetov, A. A.; Begrambekov, L. B., E-mail: lbb@plasma.mephi.ru [National Research Nuclear University MEPhI (Moscow Engineering Physics Institute) (Russian Federation); Buzhinskiy, O. I. [State Research Center Troitsk Institute for Innovation and Fusion Research (TRINITI) (Russian Federation); Grunin, A. V.; Gordeev, A. A.; Zakharov, A. M.; Kalachev, A. M.; Sadovskiy, Ya. A.; Shigin, P. A. [National Research Nuclear University MEPhI (Moscow Engineering Physics Institute) (Russian Federation)

    2015-12-15

    A device intended for boron carbide coating deposition and material testing under high heat loads is presented. A boron carbide coating 5 μm thick was deposited on the tungsten substrate. These samples were subjected to thermocycling loads in the temperature range of 400–1500°C. Tungsten layers deposited on tungsten substrates were tested in similar conditions. Results of the surface analysis are presented.

  13. Boron carbide coating deposition on tungsten and testing of tungsten layers and coating under intense plasma load

    Science.gov (United States)

    Airapetov, A. A.; Begrambekov, L. B.; Buzhinskiy, O. I.; Grunin, A. V.; Gordeev, A. A.; Zakharov, A. M.; Kalachev, A. M.; Sadovskiy, Ya. A.; Shigin, P. A.

    2015-12-01

    A device intended for boron carbide coating deposition and material testing under high heat loads is presented. A boron carbide coating 5 μm thick was deposited on the tungsten substrate. These samples were subjected to thermocycling loads in the temperature range of 400-1500°C. Tungsten layers deposited on tungsten substrates were tested in similar conditions. Results of the surface analysis are presented.

  14. Ultrasmall Carbide Nanospheres - Formation and Electronic Properties

    Science.gov (United States)

    Reinke, Petra; Monazami, Ehsan; McClimon, John

    2015-03-01

    Metallic nanoparticles are highly coveted but are subject to rapid Ostwald ripening even at moderate temperatures limiting study of their properties. Ultrasmall transition metal carbide ``nanospheres'' are synthesized by a solid-state reaction between fullerene as carbon scaffold, and a W surface. This produces nanospheres with a narrow size distribution below 2.5 nm diameter. The nanosphere shape is defined by the scaffold and densely packed arrays can be achieved. The metal-fullerene reaction is temperature driven and progresses through an intermediate semiconducting phase until the fully metallic nanospheres are created at about 350 C. The reaction sequence is observed with STM, and STS maps yield the local density of states. The reaction presumably progresses by stepwise introduction of W-atoms in the carbon scaffold. The results of high resolution STM/STS in combination with DFT calculations are used to unravel the reaction mechanism. We will discuss the transfer of this specific reaction mechanism to other transition metal carbides. The nanospheres are an excellent testbed for the physics and chemistry of highly curved surfaces.

  15. Selective laser sintering of polymer-coated silicon carbide powders

    Energy Technology Data Exchange (ETDEWEB)

    Nelson, J.C.; Vail, N.K.; Barlow, J.W.; Beaman, J.J.; Bourell, D.L.; Marcus, H.L. [Univ. of Texas, Austin, TX (United States)

    1995-05-01

    Selective Laser Sintering (SLS) produces three-dimensional objects directly from a computer-aided design (CAD) solid model, without part-specific tooling, by repeatedly depositing thin layers of fusible powder and selective sintering each layer to the next with a rastered, modulated, CO{sub 2} laser beam. This technology, originally intended to produce parts and patterns from powdered waxes and thermoplastics, can be extended through use of thermoplastic-coated inorganic powder to producing green shapes which contain metal or ceramic powder bound together with the thermoplastic. These shapes can be subsequently processed into metal, ceramic, or composite metal/ceramic parts by various methods. Generally, the strength of the green shape critically depends on the layer to layer fusion that is achieved. A model of the SLS process is presented that correctly estimates the sintering depths in poly(methyl methacrylate) (PMMA) and coated silicon carbide (SiC) powders that result from operating parameters including laser power, beam scanning speed, beam diameter, scan spacing, and temperature. Green part densities and strengths are found to correlate with a combination of parameters, termed the energy density, that arise naturally from consideration of the energy input to the powder bed.

  16. PYROLYTIC CARBIDE DEVELOPMENT PROGRAM

    Science.gov (United States)

    and injector design changes were made to improve the quality of the carbide produced. Niobium carbide and tantalum carbide coated nozzles are described...Additional data for pyrolytic niobium carbide and hafnium carbide is also presented. (Author)

  17. Laser deposition of Inconel 625/tungsten carbide composite coatings by powder and wire feedstock

    OpenAIRE

    Abioye, Taiwo E.

    2014-01-01

    There is an increasing global demand to extend the life span of down-hole drilling tools in order to improve operation effectiveness and efficiency of oil and gas production. Laser cladding of tungsten carbide/Ni-based alloy metal matrix composite (MMC) coatings is currently being utilised for this purpose. However, the effect of tungsten carbide dissolution on the corrosion performance of the MMC coatings has not been completely understood. In this work, a study was carried out in which lase...

  18. Mullite coatings for corrosion protection of silicon carbide

    Energy Technology Data Exchange (ETDEWEB)

    Mulpuri, R.; Sarin, V.K. [Boston Univ., MA (United States)

    1995-08-01

    SiC based ceramics have been identified as the leading candidate materials for elevated temperature applications in harsh oxidation/corrosion environments. It has been established that a protective coating can be effectively used to avoid problems with excessive oxidation and hot corrosion. However, to date, no coating configuration has been developed that can satisfy the stringent requirements imposed by such applications. Chemical Vapor Deposited (CVD) mullite coatings due to their desirable properties of toughness, corrosion resistance, and a good coefficient of thermal expansion match with SiC are being investigated as a potential candidate. Since mullite has never been successfully grown via CVD, the thermodynamics and kinetics of its formation were initially established and used as a guideline in determining the initial process conditions. Process optimization was carried out using an iterative process of theoretical analysis and experimental work coupled with characterization and testing. The results of theoretical analysis and the CVD formation characteristics of mullite are presented.

  19. Hot Machining of Hardened Steels with Coated Carbide Inserts

    Directory of Open Access Journals (Sweden)

    M. A. Lajis

    2009-01-01

    Full Text Available Problem statement: The benefits of easier manufacture of hardened steel components can be substantial in terms of reduced machining costs and lead times compared to the traditional route involving machining of the annealed state followed by heat treatment, grinding/EDM and manual finishing. But machinability of hard material through conventional machining is hindered due to excessive wear of the cutting tools and differently in achieving desired quality of the machined surface. In end milling the cutting tool is not in constant operation and so undergoes a heat cycle during the intermittent cutting. This alternate heating and cooling of the inserts lead to the thermal cracks and subsequently failure of the tool. Approach: This study was conducted to investigate the effect of preheating through inductive heating mechanism in end milling (vertical milling center of AISI D2 hardened steel (56-62 HRC by using coated carbide tool inserts. Apart from preheating, two other machining parameters such as cutting speed and feed were varied while the depth of cut was kept constant. Results: Tool wear phenomenon and machined surface finish were found to be significantly affected by preheating temperature and other two variables. Preheating temperature of 335°C coupled with cutting speed of 40 m min-1, depth of cut of 1.0 mm and feed of 0.02 mm/tooth resulted in a noticeable reduction in tool wear rate leading to a maximum tool life 188.55 min. In addition, cutting speed of 56.57 m min-1 together with feed of 0.044 mm/tooth and depth of cut 1.0 mm at which maximum VMR (9500 mm3 was secured provides a better surface finish with minimum surface roughness 0.25µm leaving a possibility of skipping the grinding and polishing operations for certain applications. Conclusion/Recommendation: Through the end milling of preheated AISI D2 hardened steel by using TiAlN coated carbide cutting tool it can be concluded that an overall enhanced machinability is achievable by

  20. Sintered tantalum carbide coatings on graphite substrates: Highly reliable protective coatings for bulk and epitaxial growth

    Science.gov (United States)

    Nakamura, Daisuke; Suzumura, Akitoshi; Shigetoh, Keisuke

    2015-02-01

    Highly reliable low-cost protective coatings have been sought after for use in crucibles and susceptors for bulk and epitaxial film growth processes involving wide bandgap materials. Here, we propose a production technique for ultra-thick (50-200 μmt) tantalum carbide (TaC) protective coatings on graphite substrates, which consists of TaC slurry application and subsequent sintering processes, i.e., a wet ceramic process. Structural analysis of the sintered TaC layers indicated that they have a dense granular structure containing coarse grain with sizes of 10-50 μm. Furthermore, no cracks or pinholes penetrated through the layers, i.e., the TaC layers are highly reliable protective coatings. The analysis also indicated that no plastic deformation occurred during the production process, and the non-textured crystalline orientation of the TaC layers is the origin of their high reliability and durability. The TaC-coated graphite crucibles were tested in an aluminum nitride (AlN) sublimation growth process, which involves extremely corrosive conditions, and demonstrated their practical reliability and durability in the AlN growth process as a TaC-coated graphite. The application of the TaC-coated graphite materials to crucibles and susceptors for use in bulk AlN single crystal growth, bulk silicon carbide (SiC) single crystal growth, chemical vapor deposition of epitaxial SiC films, and metal-organic vapor phase epitaxy of group-III nitrides will lead to further improvements in crystal quality and reduced processing costs.

  1. Sintered tantalum carbide coatings on graphite substrates: Highly reliable protective coatings for bulk and epitaxial growth

    Energy Technology Data Exchange (ETDEWEB)

    Nakamura, Daisuke; Suzumura, Akitoshi; Shigetoh, Keisuke [Toyota Central R and D Labs., Inc., Nagakute, Aichi 480-1192 (Japan)

    2015-02-23

    Highly reliable low-cost protective coatings have been sought after for use in crucibles and susceptors for bulk and epitaxial film growth processes involving wide bandgap materials. Here, we propose a production technique for ultra-thick (50–200 μmt) tantalum carbide (TaC) protective coatings on graphite substrates, which consists of TaC slurry application and subsequent sintering processes, i.e., a wet ceramic process. Structural analysis of the sintered TaC layers indicated that they have a dense granular structure containing coarse grain with sizes of 10–50 μm. Furthermore, no cracks or pinholes penetrated through the layers, i.e., the TaC layers are highly reliable protective coatings. The analysis also indicated that no plastic deformation occurred during the production process, and the non-textured crystalline orientation of the TaC layers is the origin of their high reliability and durability. The TaC-coated graphite crucibles were tested in an aluminum nitride (AlN) sublimation growth process, which involves extremely corrosive conditions, and demonstrated their practical reliability and durability in the AlN growth process as a TaC-coated graphite. The application of the TaC-coated graphite materials to crucibles and susceptors for use in bulk AlN single crystal growth, bulk silicon carbide (SiC) single crystal growth, chemical vapor deposition of epitaxial SiC films, and metal-organic vapor phase epitaxy of group-III nitrides will lead to further improvements in crystal quality and reduced processing costs.

  2. FUNCTIONALLY GRADED ALUMINA/MULLITE COATINGS FOR PROTECTION OF SILICON CARBIDE CERAMIC COMPONENTS FROM CORROSION

    Energy Technology Data Exchange (ETDEWEB)

    Prof. Stratis V. Sotirchos

    2001-02-01

    The main objective of this research project was the formulation of processes that can be used to prepare compositionally graded alumina/mullite coatings for protection from corrosion of silicon carbide components (monolithic or composite) used or proposed to be used in coal utilization systems (e.g., combustion chamber liners, heat exchanger tubes, particulate removal filters, and turbine components) and other energy-related applications. Since alumina has excellent resistance to corrosion but coefficient than silicon carbide, the key idea of this project has been to develop graded coatings with composition varying smoothly along their thickness between an inner (base) layer of mullite in contact with the silicon carbide component and an outer layer of pure alumina, which would function as the actual protective coating of the component. (Mullite presents very good adhesion towards silicon carbide and has thermal expansion coefficient very close to that of the latter.)

  3. Effect of silicon carbide ceramic coating process on the mirror surface quality

    Science.gov (United States)

    Wang, Peipei; Wang, Li; Wang, Gang; Bai, Yunli; Wang, Peng; Xiao, Zhenghang

    2016-10-01

    Silicon carbide, as a new reflector material, its excellent physical and chemical properties has been widely recognized by the industry. In order to make SiC mirror better used in space optical system, we used digital coating equipment during its coating process. By using ion-assisted electron evaporation method, we got a complete metal reflective film system on the surface of finely polished silicon carbide mirror. After automated coating process, by adjusting the coating parameters during the process, the surface roughness of silicon carbide improved from 7.8 nm to 5.1 nm, and the average optical reflectance of the surface reached 95% from visible to near-infrared. The metal reflective film system kept well after annealing and firmness test. As a result, the work of this paper will provide an important reference for high-precision coating process on large diameter SiC mirror.

  4. Microstructure and Properties of Coating from Cemented Carbide on Surface of H13 Steel

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    The microstructures and properties of coating from cemented carbide on the substrate of H13 by vacuum powder sintering were studied. The effect of sintering temperature on the microstructures of coating was discussed. The interface characteristics between coating and H13 steel substrate, microhardness distribution and wear resistance in the coating were analyzed. The coating from cemented carbide with thickness of 1-3 mm by vacuum powder sintering at temperature ranging from 1280 ℃ to 1300 ℃ was obtained. The experimental results indicated that the coating with microhardness of HV 1600 favorable to wear resistance is strongly bonded with the H13 steel substrate by mutual diffusion and penetration of Fe,Cr, Mo,V in substrate towards the coating and W, Co,Ni in coating towards the substrate.

  5. The Kinetics of Formation and Decomposition of Austenite in Relation to Carbide Morphology

    Science.gov (United States)

    Alvarenga, Henrique Duarte; Van Steenberge, Nele; Sietsma, Jilt; Terryn, Herman

    2017-02-01

    The effect of the carbide morphology on the kinetics of austenite formation and its decomposition was investigated by a combination of measurements of austenite fraction by dilatometry and metallography. These measurements show that coarse carbide morphology is generated by fast cooling through the early stages of eutectoid transformation, enabling fast precipitation of pro-eutectoid ferrite, followed by slow cooling during the final stages of transformation, during the precipitation of carbides. Additionally, a strong influence of the morphology of carbides on the kinetics of austenite formation is observed. The presence of coarse carbides can determine the rate of austenite formation during intercritical annealing as a result of its slow dissolution kinetics.

  6. Wear properties of niobium carbide coatings performed by pack method on AISI 1040 steel

    Energy Technology Data Exchange (ETDEWEB)

    Sen, Ugur [Sakarya University, Technical Education Faculty, Department of Metal Education, 54187 Sakarya (Turkey)]. E-mail: ugursen@sakarya.edu.tr

    2005-07-01

    A series of experiments was performed to evaluate tribological properties of niobium carbide coated AISI 1040 steel. In coating process, thermo-reactive diffusion treatment by pack method was performed at the temperatures of 800, 900 and 1000 deg. C for 1-4 h, respectively. Depending on coating process time and temperature, the thickness of niobium carbide layer formed on substrate ranged from 3.4{+-}0.5 to 12{+-}2 {mu}m. The hardness of niobium carbide layers on the steel sample is 1792 HV. The presence of carbides (e.g. NbC, Nb{sub 2}C) formed on the surface of coated AISI 1040 steel was confirmed by X-ray diffraction analysis. Dry wear tests for uncoated and coated AISI 1040 steel against AISI D2 steel were carried out on pin-on-disk configuration and at sliding speed range of 0.5, 1, 2 and 5 m/s, and under 15 N and 30 N loads. The results showed that the average coefficient of friction for coated and uncoated AISI 1040 steel were 0.3 and 0.5, respectively. The specific wear rates for uncoated and coated steel are 4.47x10{sup -5} mm{sup 3}/N.m to 4.29x10{sup -4} and 4.37x10{sup -7} to 3.55x10{sup -5} mm{sup 3}/N.m.

  7. Structure of TiBN coatings deposited onto cemented carbides and sialon tool ceramics

    OpenAIRE

    L.A. Dobrzański; M. Staszuk; J. Konieczny; W. Kwaśny; M. Pawlyta

    2009-01-01

    Purpose: The aim of this paper was investigated structure of sintered carbides WC-Co type and sialon tool ceramics with wear resistance ternary coatings TiBN type deposited by cathodes arc evaporation process (CAE-PVD).Design/methodology/approach: Observation of fracture and topography studied coatings were done by scanning electron microscope. Chemical composition was determine by energy dispersive spectrometry (EDS) method. Thin foils of substrates and coatings by transmission electron micr...

  8. Carbide and nitride precipitation during laser cladding of Inconel 718 alloy coatings

    Science.gov (United States)

    Zhang, Yaocheng; Li, Zhuguo; Nie, Pulin; Wu, Yixiong

    2013-11-01

    The microstructure of the laser clad Inconel 718 alloy coating was observed by scanning electron microscope (SEM). The chemical composition of precipitation phases was investigated by energy dispersive spectrometer (EDS) and solid phase microextraction (SPME). The crystal structure and lattice constants of precipitation are determined by transmission electron microscope (TEM). Vickers hardness of the coatings and the nanohardness of the interstitial phases were measured. The insular carbide (MC) and the tetragonal nitride (MN) with face-centered cubic (FCC) structure are rich in Ti and Nb but depleted in Ni, Fe and Cr due to the interdiffusion and redistribution of alloying elements between MC and MN and supersaturated matrix. MC and MN were precipitated in the forms of (Nb0.12Ti0.88)C1.5 and (Nb0.88Ti0.12)N1.5, and the Gibbs free energies of formation can be expressed as Δ G [ (Nb0.12Ti0.88)C1.5 ] 0 = - 122.654 - 3.1332 T (kJ /mol) and Δ G [ (Nb0.88Ti0.12)N1.5 ] 0 = - 157.814 - 3.0251 T (kJ /mol). The nanohardness and Young's modulus of the MC and MN were much higher than the matrix, and the plastic deformation energy of interstitial phases was lower than the matrix. The precipitation of MC and MN is beneficial to the mechanical properties of coating.

  9. Thermal residual stress analysis of diamond coating on graded cemented carbides

    Institute of Scientific and Technical Information of China (English)

    HUANG Zi-qian; HE Yue-hui; CAI Hai-tao; WU Cong-hai; XIAO Yi-feng; HUANG Bai-yun

    2008-01-01

    Finite element model was developed to analyze thermal residual stress distribution of diamond coating on graded and homogeneous substrates. Graded cemented carbides were formed by carburizing pretreatment to reduce the cobalt content in the surface layer and improve adhesion of diamond coating. The numerical calculation results show that the surface compressive stress of diamond coating is 950 MPa for graded substrate and 1 250 MPa for homogenous substrate, the thermal residual stress decreases by around 24% due to diamond coating. Carburizing pretreatment is good for diamond nucleation rate, and can increase the interface strength between diamond coating and substrate.

  10. Solid-state formation of titanium carbide and molybdenum carbide as contacts for carbon-containing semiconductors

    Science.gov (United States)

    Leroy, W. P.; Detavernier, C.; van Meirhaeghe, R. L.; Kellock, A. J.; Lavoie, C.

    2006-03-01

    Metal carbides are good candidates to contact carbon-based semiconductors (SiC, diamond, and carbon nanotubes). Here, we report on an in situ study of carbide formation during the solid-state reaction between thin Ti or Mo films and C substrates. Titanium carbide (TiC) was previously reported as a contact material to diamond and carbon nanotubes. However, the present study shows two disadvantages for the solid-state reaction of Ti and C. First, because Ti reacts readily with oxygen, a capping layer should be included to enable carbide formation. Second, the TiC phase can exist over a wide range of composition (about 10%, i.e., from Ti0.5C0.5 to Ti0.6C0.4), leading to significant variations in the properties of the material formed. The study of the Mo-C system suggests that molybdenum carbide (Mo2C) is a promising alternative, since the phase shows a lower resistivity (about 45% lower than for TiC), the carbide forms below 900 °C, and its formation is less sensitive to oxidation as compared with the Ti-C system. The measured resistivity for Mo2C is ρ=59 μΩ cm, and from kinetic studies an activation energy for Mo2C formation of Ea=3.15+/-0.15 eV was obtained.

  11. Boron carbide (B{sub 4}C) coating. Deposition and testing

    Energy Technology Data Exchange (ETDEWEB)

    Azizov, E.; Barsuk, V. [Troitsk Institute for Innovation and Fusion Research (TRINITI), Moscow Region (Russian Federation); Begrambekov, L., E-mail: lbb@plasma.mephi.ru [National Research Nuclear University MEPhI (Moscow Engineering Physics Institute), Moscow (Russian Federation); Buzhinsky, O. [Troitsk Institute for Innovation and Fusion Research (TRINITI), Moscow Region (Russian Federation); Evsin, A.; Gordeev, A.; Grunin, A. [National Research Nuclear University MEPhI (Moscow Engineering Physics Institute), Moscow (Russian Federation); Klimov, N. [Troitsk Institute for Innovation and Fusion Research (TRINITI), Moscow Region (Russian Federation); Kurnaev, V. [National Research Nuclear University MEPhI (Moscow Engineering Physics Institute), Moscow (Russian Federation); Mazul, I. [Federal State Unitary Interprise Efremov Scientific Research Institute of Electrophysical Apparatus (NIIEFA Efremov), St-Peterburg (Russian Federation); Otroshchenko, V.; Putric, A. [Troitsk Institute for Innovation and Fusion Research (TRINITI), Moscow Region (Russian Federation); Sadovskiy, Ya.; Shigin, P.; Vergazov, S.; Zakharov, A. [National Research Nuclear University MEPhI (Moscow Engineering Physics Institute), Moscow (Russian Federation)

    2015-08-15

    Boron carbide was proposed as a material of in-situ protecting coating for tungsten tiles of ITER divertor. To prove this concept the project including investigation of regimes of plasma deposition of B{sub 4}C coating on tungsten and tests of boron carbide layer in ITER-like is started recently. The paper contends the first results of the project. The results of B{sub 4}C coating irradiation by the plasma pulses of QSPU-T plasma accelerator are presented. The new device capable of B{sub 4}C film deposition on tungsten and testing of the films and materials with ITER-like heat loads and ion- and electron irradiation is described. The results of B{sub 4}C coating deposition and testing of both tungsten substrate and coating are shown and discussed.

  12. Effect of CVD-diamond coatings on the tribological performance of cemented tungsten carbide substrates

    Directory of Open Access Journals (Sweden)

    Kaleem Ahmad Najar

    2016-06-01

    Full Text Available A comparison has been documented between nanocrystalline diamond (NCD and microcrystalline diamond (MCD coatings deposited on cemented tungsten carbide (WC-Co substrates with architectures of WC-Co/NCD & WC-Co/MCD, using hot filament chemical vapor deposition (HFCVD technique. In the present work, the frictional characteristics were studied using ball-on-disc type linear reciprocating micro-tribometer, under the application of 1–10N normal loads, when sliding against smooth alumina (Al2O3 ceramic ball for the total duration of 15min, under dry sliding conditions. Nanoindentation tests were also conducted using Berkovich nanoindenter for the purpose of measurement of hardness and elastic modulus values. The average coefficients of friction of MCD and NCD coatings decrease from 0.37 – 0.32 and 0.3 – 0.27 respectively, when the load is increased from 1–10N. However, for conventional WC-Co substrate the average coefficient of friction increases from 0.60–0.75, under the same input operating conditions. The wear tracks formed on the surfaces of CVD-diamond coatings and WC-Co substrate, after friction measurement were characterised using Raman spectroscopy and scanning electron microscopy (SEM techniques. However, the compositional analysis for the formation of tribo-layer observed on the wear tracks of CVD-diamond coatings was confirmed using energy dispersive spectroscopy (EDS technique. Therefore, maintaining an appropriate level of normal load and using appropriate type of diamond coating, friction may be kept to some lower value to improve mechanical processes.

  13. [Calcium carbide of different crystal formation synthesized by calcium carbide residue].

    Science.gov (United States)

    Lu, Zhong-yuan; Kang, Ming; Jiang, Cai-rong; Tu, Ming-jing

    2006-04-01

    To recycle calcium carbide residue effectively, calcium carbide of different crystal form, including global aragonite, calcite and acicular calcium carbide was synthesized. Both the influence of pretreatment in the purity of calcium carbide, and the influence of temperatures of carbonization reaction, release velocity of carbon dioxide in the apparition of calcium carbide of different crystal form were studied with DTA-TG and SEM. The result shows that calcium carbide residue can take place chemistry reaction with ammonia chlorinate straight. Under the condition that pH was above 7, the purity of calcium carbide was above 97%, and the whiteness was above 98. Once provided the different temperatures of carbonization reaction and the proper release velocity of carbon dioxide, global aragonite, calcite and acicular calcium carbide were obtained.

  14. Prior Surface Integrity Assessment of Coated and Uncoated Carbide Inserts Using Atomic Force Microscopy

    Directory of Open Access Journals (Sweden)

    Abdulla Almazrouee

    2011-04-01

    Full Text Available Coated carbide inserts are considered vital components in machining processes and advanced functional surface integrity of inserts and their coating are decisive factors for tool life. Atomic Force Microscopy (AFM implementation has gained acceptance over a wide spectrum of research and science applications. When used in a proper systematic manner, the AFM features can be a valuable tool for assessment of tool surface integrity. The aim of this paper is to assess the integrity of coated and uncoated carbide inserts using AFM analytical parameters. Surface morphology of as-received coated and uncoated carbide inserts is examined, analyzed, and characterized through the determination of the appropriate scanning setting, the suitable data type imaging techniques and the most representative data analysis parameters using the MultiMode AFM microscope in contact mode. The results indicate that it is preferable to start with a wider scan size in order to get more accurate interpretation of surface topography. Results are found credible to support the idea that AFM can be used efficiently in detecting flaws and defects of coated and uncoated carbide inserts using specific features such as “Roughness” and “Section” parameters. A recommended strategy is provided for surface examination procedures of cutting inserts using various AFM controlling parameters.

  15. Zirconium carbide coating for corium experiments related to water-cooled and sodium-cooled reactors

    Science.gov (United States)

    Plevacova, K.; Journeau, C.; Piluso, P.; Zhdanov, V.; Baklanov, V.; Poirier, J.

    2011-07-01

    Since the TMI and Chernobyl accidents the risk of nuclear severe accident is intensively studied for existing and future reactors. In case of a core melt-down accident in a nuclear reactor, a complex melt, called corium, forms. To be able to perform experiments with prototypic corium materials at high temperature, a coating which resists to different corium melts related to Generation I and II Water Reactors and Generation IV sodium fast reactor was researched in our experimental platforms both in IAE NNC in Kazakhstan and in CEA in France. Zirconium carbide was selected as protective coating for graphite crucibles used in our induction furnaces: VCG-135 and VITI. The method of coating application, called reactive wetting, was developed. Zirconium carbide revealed to resist well to the (U x, Zr y)O 2-z water reactor corium. It has also the advantage not to bring new elements to this chemical system. The coating was then tested with sodium fast reactor corium melts containing steel or absorbers. Undesirable interactions were observed between the coating and these materials, leading to the carburization of the corium ingots. Concerning the resistance of the coating to oxide melts without ZrO 2, the zirconium carbide coating keeps its role of protective barrier with UO 2-Al 2O 3 below 2000 °C but does not resist to a UO 2-Eu 2O 3 mixture.

  16. Formation mechanism of spheroidal carbide in ultra-low carbon ductile cast iron

    Directory of Open Access Journals (Sweden)

    Bin-guo Fu

    2016-09-01

    Full Text Available The formation mechanism of the spheroidal carbide in the ultra-low carbon ductile cast iron fabricated by the metal mold casting technique was systematically investigated. The results demonstrated that the spheroidal carbide belonged to eutectic carbide and crystallized in the isolated eutectic liquid phase area. The formation process of the spheroidal carbide was related to the contact and the intersection between the primary dendrite and the secondary dendrite of austenite. The oxides of magnesium, rare earths and other elements can act as heterogeneous nucleation sites for the spheroidal carbide. It was also found that the amount of the spheroidal carbide would increase with an increase in carbon content. The cooling rate has an important influence on the spheroidal carbide under the same chemical composition condition.

  17. Friction of tungsten carbide-cobalt coatings obtained by means of plasma spraying

    Energy Technology Data Exchange (ETDEWEB)

    Cartier, M. (Hydromecanique et Frottement, Centre de Recherches, 42 - Andreziux-Boutheon (France)); McDonnell, L.; Cashell, E.M. (CRTC, Cork (Ireland))

    1991-11-29

    A study of the frictional properties of WC-Co-type coatings obtained by plasma spraying was carried out, the influence of the majority of the parameters involved in atmospheric spraying being analysed. This study of the correlations between the tribological behaviour and the compositionl of the coatings shows that friction is mainly determined by the method and degree of decomposition of the carbides. These in turn are linked to the effects of heat and/or oxidation, factors which can change considerably, not only as a function of the method used (plasma power, nature and flow rate of the plasma gases etc.) but also as a function of the coating process and the composition of the original powders. It has been possible to correlate the improvement in the frictional properties (resistance to seizure, reduction in the coefficient of friction) with the presence of free carbon in the coatings, associated with the carbide decomposition process. (orig.).

  18. Comparative study of titanium carbide and nitride coatings grown by cathodic vacuum arc technique

    Energy Technology Data Exchange (ETDEWEB)

    Devia, D.M. [Laboratorio de Fisica del Plasma, Universidad Nacional de Colombia Sede Manizales, Km. 9 via al aeropuerto Campus La Nubia, Manizales (Colombia); Universidad Tecnologica de Pereira, Pereira (Colombia); Restrepo-Parra, E., E-mail: erestrepopa@unal.edu.co [Laboratorio de Fisica del Plasma, Universidad Nacional de Colombia Sede Manizales, Km. 9 via al aeropuerto Campus La Nubia, Manizales (Colombia); PCM Computational Applications, Universidad Nacional de Colombia Sede Manizales, Km. 9 via al aeropuerto Campus La Nubia, Manizales (Colombia); Arango, P.J. [Laboratorio de Fisica del Plasma, Universidad Nacional de Colombia Sede Manizales, Km. 9 via al aeropuerto Campus La Nubia, Manizales (Colombia)

    2011-11-15

    Titanium nitride (TiN), titanium carbide (TiC) thin films and TiC/TiN bilayers have been deposited on AISI 304 stainless steel substrates by plasma assisted physical vapor deposition technique - reactive pulsed vacuum arc method. The coatings were characterized in terms of crystalline structure, microstructure and chemical nature by X-ray diffraction and X-ray photoelectron spectroscopy, respectively. Tribological behavior was investigated using ball on disc technique. The average coefficient of friction was measured, showing lower values for the TiN/TiC bilayer. Dynamic wear curves were performed for each coating, observing a better wear resistance for TiN/TiC bilayers, compared to TiN and TiC monolayers. On the other hand, the TiCN formation in the TiN/TiC bilayer was observed, being attributed to the interdiffusion between TiN and TiC at the interface. Moreover, the substrate temperature influence was analysing observing a good behavior at T{sub S} = 115 Degree-Sign C.

  19. Tribological behaviour of mechanically synthesized titanium-boron carbide nanostructured coating.

    Science.gov (United States)

    Aliofkhazraei, M; Rouhaghdam, A Sabour

    2012-08-01

    In this paper, titanium-boron carbide (Ti/B4C) nanocomposite coatings with different B4C nanoparticles contents were fabricated by surface mechanical attrition treatment (SMAT) method by using B4C nanoparticles with average nanoparticle size of 40 nm. The characteristics of the nanopowder and coatings were evaluated by microhardness test, scanning electron microscopy (SEM) and transmission electron microscopy (TEM). Friction and wear performances of nanocomposite coatings and pure titanium substrate were comparatively investigated, with the effect of the boron carbide content on the friction and wear behaviours to be emphasized. The results show the microhardness, friction and wear behaviours of nanocomposite coatings are closely related with boron carbide nanoparticle content. Nanocomposite coating with low B4C content shows somewhat (slight) increased microhardness and wear resistance than pure titanium substrate, while nanocomposite coating with high B4C content has much better (sharp increase) wear resistance than pure titanium substrate. The effect of B4C nanoparticles on microhardness and wear resistance was discussed.

  20. [Study on the Interface Characteristics of Cemented Carbide after Stripping Ti Department Coatings].

    Science.gov (United States)

    Yan, Qiang; Liang, Zheng; Song, Hui-jin; Wu, Tao; Wu, Jun

    2015-04-01

    TiAlN Coatings were stripped by chemical method, which were deposited on Y WZ Alloy by arc ion plating. The surface morphology and composition of the cemented carbide after stripping TiAlN coatings by chemistry method were analyzed. It was found that TiA1N coatings on the cemented carbide substrates could be removed by being taken in 30% of hydrogen peroxide and potassium oxalate in alkaline mixed solution (V(NaOH so1ution):V(3O%H2O2):V(COOK solution) = 1:1:1) at 45 °C for 45 minutes. The surface of the cemented carbide substrate was bright, and the color was the same as that before depositing TiA1N coatings. The surface of the substrate after removing was studied by X-ray photoelectron spectrum (XPS). The results showed that binding energies of the W element and the main peak of N element on the substrate surface were much close to the criterion binding energy in the XPS data-base; and the valence of the element on the YW2 alloy changed little. The Al, Ti and N elements diffusing into the superficial zone of the sample during the coating depositing process made their contents increase and the band energy location offset after stripping the coating. TiN and A1N were formed, which benefit to increase the film-substrate cohesion during re-preparing coatings. The influence of stripping solution on the corrosion degree of cemented carbide substrate was small.

  1. Control of surface morphology of carbide coating on Co-Cr-Mo implant alloy.

    Science.gov (United States)

    Vandamme, N S; Topoleski, L D T

    2005-07-01

    Wear of materials used in artificial joints is a common failure mode of artificial joints. A low wear rate for implants is believed to be critical for extending implant service time. We developed a carbide-coated Co-Cr-Mo implant alloy created in plasma of methane and hydrogen mixed gas by a microwave plasma-assisted surface reaction. The carbide-coated Co-Cr-Mo has a unique "brain coral-like" surface morphology and is much harder than uncoated Co-Cr-Mo. The effect of plasma processing time and temperature on the surface morphology of the top carbide layer was studied toward optimizing the surface coating. The ratios of average roughness, Ra, core roughness, Rk, and summation of core roughness, reduced peak height (Rpk) and reduced valley depth (Rvk), Rk+Rpk+Rvk, for the 6-h/985 degrees C coating to those for the 0.5-h/985 degrees C coating were 1.9, 1.7, and 1.9, respectively. The ratios of Ra, Rk, and Rk+Rpk+Rvk for the 4-h/1000 degrees C coating to those for the 4-h/939 degrees C coating were 2.3, 2.3, and 2.0, respectively. With the proper combination of plasma processing time and temperature, it may be possible to change the thickness of the peak-valley top cluster by fourfold from approximately 0.6 microm to approximately 2.5 microm. Finally, the growth mechanism of the carbide layers on Co-Cr-Mo was discussed in the context of atomic composition analysis.

  2. Interface coatings for Carbon and Silicon Carbide Fibers in Silicon Carbide Matrixes Project

    Data.gov (United States)

    National Aeronautics and Space Administration — Interface coatings for fiber-reinforced composites are an enabling technology for high temperature ceramic matrix composites. Because of their availability and...

  3. Microstructure of TiC-Based Coatings on Cemented Carbide Derived by Sol-Gel Routes

    Science.gov (United States)

    Yang, Mei; Guo, Zhixing; Qi, Kaifeng; Huang, Kun; Deng, Jianxiong; Liu, Jia

    2016-12-01

    TiC-based coating is prepared by depositing TiO2 sol on cemented carbide compact and liquid phase sintering. TiC forms due to carbothermal reduction reaction of TiO2 and then reacts with WC and transforms to TiC-based solid solution. Ti content changes the WC growth mechanism and results in the multi-stepped morphology. When sintered cemented carbide is used as substrate, WC keeps the equilibrium truncated triangle prism morphology due to the relatively weak diffusion among Ti, WC, and Co.

  4. Microstructure of TiC-Based Coatings on Cemented Carbide Derived by Sol-Gel Routes

    Science.gov (United States)

    Yang, Mei; Guo, Zhixing; Qi, Kaifeng; Huang, Kun; Deng, Jianxiong; Liu, Jia

    2017-02-01

    TiC-based coating is prepared by depositing TiO2 sol on cemented carbide compact and liquid phase sintering. TiC forms due to carbothermal reduction reaction of TiO2 and then reacts with WC and transforms to TiC-based solid solution. Ti content changes the WC growth mechanism and results in the multi-stepped morphology. When sintered cemented carbide is used as substrate, WC keeps the equilibrium truncated triangle prism morphology due to the relatively weak diffusion among Ti, WC, and Co.

  5. Evaluation of rhenium carbide as a prospective material for hard coating

    Energy Technology Data Exchange (ETDEWEB)

    Soto, G., E-mail: gerardo@cnyn.unam.mx; Tiznado, H.; Diaz, J.A.; Samano, E.C.; Reyes-Serrato, A.

    2011-03-01

    The literature reveals that interstitial alloys based on rhenium as a precursor might be extremely hard, becoming suitable to be used as hard coatings. In this work, we have produced rhenium carbide (ReC{sub x}) films by the reactive pulsed laser deposition method. Nanoindentation has been performed to estimate hardness. The maximum hardness value for ReC{sub x} films resulted to be 22.5 GPa. We found no evidence that ReC{sub x} films have hardness, or plasticity, higher than competitive hard coating materials. Our results and the fact that rhenium is expensive and scarce, suggest that preceding reports are overoptimistic on the prospective use of rhenium carbide as hard coatings.

  6. Influence of transformation temperature on carbide precipitation sequence during lower bainite formation

    Energy Technology Data Exchange (ETDEWEB)

    Caballero, F.G., E-mail: fgc@cenim.csic.es [Centro Nacional de Investigaciones Metalúrgicas (CENIM-CSIC), Avda. Gregorio del Amo, 8, E-28040 Madrid (Spain); Miller, M.K. [Oak Ridge National Laboratory (ORNL), Materials Science and Technology Division, P.O. Box 2008, Oak Ridge, TN 37831-6139 (United States); Garcia-Mateo, C. [Centro Nacional de Investigaciones Metalúrgicas (CENIM-CSIC), Avda. Gregorio del Amo, 8, E-28040 Madrid (Spain)

    2014-07-01

    The nature of different carbides formed during the lower bainite reaction at different transformation temperatures was determined by atom probe tomography in three steels with different carbon and silicon contents. It is known that steel composition and temperature alter the carbide precipitation sequence during low-temperature bainite formation. However, present results confirm that dislocations in lower bainite that are more prominent at the lower the transformation temperature, trap a substantial amount of carbon and hence, can influence the carbide precipitation sequence and, in particular, can determine where ε-carbide forms before the growth of cementite. - Highlights: • Identification of carbides in lower bainite using atom probe tomography. • Determination of carbon trapping at dislocations in lower bainite. • Carbide precipitation sequence during lower bainite formation.

  7. Residual Stress Distribution in PVD-Coated Carbide Cutting Tools-Origin of Cohesive Damage

    Directory of Open Access Journals (Sweden)

    B. Breidenstein

    2012-09-01

    Full Text Available PVD-coatings for cutting tools mean a substantial progress for tool lifetime and cutting conditions. Such tools, however, hold the risk of cost intensive sudden process breaks as a result of cohesive damage. This damage mechanism does not consist of a coating adhesion problem, but it can be traced back to the residual stress distribution in coating and substrate. This paper shows how residual stresses develop during the process chain for the manufacturing of PVDcoated carbide cutting tools. By means of different methods for residual stress determination it is shown that the distribution of residual stresses within the tool finally is responsible for the risk of cohesive tool damage.

  8. Silicon Carbide/Boron Nitride Dual In-Line Coating of Silicon Carbide Fiber Tows Project

    Data.gov (United States)

    National Aeronautics and Space Administration — This SBIR Phase I project will demonstrate monolayer and dual layer coating of SiC fiber by leveraging Laser Chemical Vapor Deposition techniques developed by Free...

  9. Microstructural, phase evolution and corrosion properties of silicon carbide reinforced pulse electrodeposited nickel–tungsten composite coatings

    Energy Technology Data Exchange (ETDEWEB)

    Singh, Swarnima; Sribalaji, M. [Materials Science and Engineering, Indian Institute of Technology Patna, Navin Government Polytechnic Campus, Patliputra Colony, Patna, Bihar 800013 (India); Wasekar, Nitin P.; Joshi, Srikant; Sundararajan, G. [International Advanced Research Centre for Powder Metallurgy & New Materials (ARCI) Hyderabad, Balapur P.O., Hyderabad, Andhra Pradesh 500005 (India); Singh, Raghuvir [CSIR-National Metallurgical Laboratory, Jamshedpur, Jharkhand 831007 (India); Keshri, Anup Kumar, E-mail: anup@iitp.ac.in [Materials Science and Engineering, Indian Institute of Technology Patna, Navin Government Polytechnic Campus, Patliputra Colony, Patna, Bihar 800013 (India)

    2016-02-28

    Graphical abstract: - Highlights: • Pulse electrodeposited Ni–W–SiC coating has been synthesized successfully. • Dome to turtle like structure has been observed on addition of SiC in Ni–W coating. • Formation of W(Ni) solid solution was observed on adding 5 g/l SiC in Ni–W coating. • Corrosion resistance improved for Ni–W–5 g/l SiC coating. • Texture formation and continuous barrier layer enhanced the corrosion resistance. - Abstract: Silicon carbide (SiC) reinforced nickel–tungsten (Ni–W) coatings were successfully fabricated on steel substrate by pulse electrodeposition method (PED) and the amount of SiC was varied as 0 g/l, 2 g/l, and 5 g/l in Ni–W coating. Effect of subsequent addition of SiC on microstructures, phases and on corrosion property of the coating was investigated. Field emission scanning electron microscopy (FE-SEM) image of the surface morphology of the coating showed the transformation from the dome like structure to turtle shell like structure. X-ray diffraction (XRD) of Ni–W–5 g/l SiC showed the disappearance of (220) plane of Ni(W), peak splitting in major peak of Ni(W) and formation of distinct peak of W(Ni) solid solution. Absence of (220) plane, peak splitting and presence of W(Ni) solid solution was explained by the high resolution transmission electron microscopy (HR-TEM) images. Tafel polarization plot was used to study the corrosion property of the coatings in 0.5 M NaCl solution. Ni–W–5 g/l SiC coating was showed higher corrosion resistance (i.e. ∼21% increase in corrosion potential, E{sub corr}) compared to Ni–W coating. Two simultaneous phenomena have been identified for the enhanced corrosion resistance of Ni–W–5 g/l SiC coating. (a) Presence of crystallographic texture (b) formation of continuous double barrier layer of NiWO{sub 4} and SiO{sub 2}.

  10. Effect of nitrogen-containing plasma on adherence, friction, and wear of radiofrequency-sputtered titanium carbide coatings

    Science.gov (United States)

    Brainard, W. A.; Wheeler, D. R.

    1979-01-01

    Friction and wear experiments on 440C steel surfaces that were rf sputtered with titanium carbide when a small percentage of nitrogen was added to the plasma were conducted. Both X-ray photoelectron spectroscopy and X-ray diffraction were used to analyze the resultant coatings. Results indicate that the small partial pressure of nitrogen (approximately 0.5 percent) markedly improves the adherence, friction, and wear properties when compared with coatings applied to sputter-etched surfaces, oxidized surfaces, or in the presence of a small oxygen partial pressure. The improvements are related to the formation of an interface containing a mixture of the nitrides of titanium and iron, which are harder than their corresponding oxides.

  11. Use of a nitrogen-argon plasma to improve adherence of sputtered titanium carbide coatings on steel

    Science.gov (United States)

    Brainard, W. A.; Wheeler, D. R.

    1979-01-01

    Friction and wear experiments on 440-C steel surfaces that had been RF-sputtered with titanium carbide when a small percentage of nitrogen was added to the plasma were conducted. X-ray photoelectron spectroscopy and X-ray diffraction were used to analyze the resultant coatings. Results indicate that a small partial pressure of nitrogen (about 0.5%) markedly improves the adherence, friction, and wear properties when compared with coatings applied on sputter-etched oxidized surfaces or in the presence of a small oxygen partial pressure. The improvements are related to the formation of an interface containing a mixture of the nitrides of titanium and iron, which are harder than their corresponding oxides.

  12. Microstructural, phase evolution and corrosion properties of silicon carbide reinforced pulse electrodeposited nickel-tungsten composite coatings

    Science.gov (United States)

    Singh, Swarnima; Sribalaji, M.; Wasekar, Nitin P.; Joshi, Srikant; Sundararajan, G.; Singh, Raghuvir; Keshri, Anup Kumar

    2016-02-01

    Silicon carbide (SiC) reinforced nickel-tungsten (Ni-W) coatings were successfully fabricated on steel substrate by pulse electrodeposition method (PED) and the amount of SiC was varied as 0 g/l, 2 g/l, and 5 g/l in Ni-W coating. Effect of subsequent addition of SiC on microstructures, phases and on corrosion property of the coating was investigated. Field emission scanning electron microscopy (FE-SEM) image of the surface morphology of the coating showed the transformation from the dome like structure to turtle shell like structure. X-ray diffraction (XRD) of Ni-W-5 g/l SiC showed the disappearance of (220) plane of Ni(W), peak splitting in major peak of Ni(W) and formation of distinct peak of W(Ni) solid solution. Absence of (220) plane, peak splitting and presence of W(Ni) solid solution was explained by the high resolution transmission electron microscopy (HR-TEM) images. Tafel polarization plot was used to study the corrosion property of the coatings in 0.5 M NaCl solution. Ni-W-5 g/l SiC coating was showed higher corrosion resistance (i.e. ∼21% increase in corrosion potential, Ecorr) compared to Ni-W coating. Two simultaneous phenomena have been identified for the enhanced corrosion resistance of Ni-W-5 g/l SiC coating. (a) Presence of crystallographic texture (b) formation of continuous double barrier layer of NiWO4 and SiO2.

  13. Microstructural study of oxidation of carbon-rich amorphous boron carbide coating

    Institute of Scientific and Technical Information of China (English)

    Bin ZENG; Zu-de FENG; Si-wei LI; Yong-sheng LIU

    2008-01-01

    Carbon-rich amorphous boron carbide (BxC) coatings were annealed at 400℃, 700℃, 1000℃ and 1200℃ for 2 h in air atmosphere. The microstructure and composition of the as-deposited and annealed coat-ings were investigated by scanning electron microscopy (SEM), X-ray diffraction (XRD), micro-Raman spectro-scopy and energy dispersive X-ray spectroscopy (EDS). All of the post-anneal characterizations demonstrated the ability of carbon-rich BxC coatings to protect the graphite substrate against oxidation. Different oxidation modes of the coatings were found at low temperature (400℃), moderate temperature (700℃) and high temper-ature (1000℃ and 1200℃). Finally, the feasibility of the application of carbon-rich BxC instead of pyrolytic car-bon (PyC) as a fiber/matrix interlayer in ceramics-matrix composites (CMCs) is discussed here.

  14. HVOF and HVAF Coatings of Agglomerated Tungsten Carbide-Cobalt Powders for Water Droplet Erosion Application

    Science.gov (United States)

    Tarasi, F.; Mahdipoor, M. S.; Dolatabadi, A.; Medraj, M.; Moreau, C.

    2016-12-01

    Water droplet erosion (WDE) is a phenomenon caused by impingement of water droplets of several hundred microns to a few millimeters diameter at velocities of hundreds of meters per second on the edges and surfaces of the parts used in such services. The solution to this problem is sought especially for the moving compressor blades in gas turbines and those operating at the low-pressure end of steam turbines. Thermal-sprayed tungsten carbide-based coatings have been the focus of many studies and are industrially accepted for a multitude of wear and erosion resistance applications. In the present work, the microstructure, phase analysis and mechanical properties (micro-hardness and fracture toughness) of WC-Co coatings are studied in relation with their influence on the WDE resistance of such coatings. The coatings are deposited by high-velocity oxygen fuel (HVOF) and high-velocity air fuel (HVAF) processes. The agglomerated tungsten carbide-cobalt powders were in either sintered or non-sintered conditions. The WDE tests were performed using 0.4 mm water droplets at 300 m/s impact velocity. The study shows promising results for this cermet as WDE-resistant coating when the coating can reach its optimum quality using the right thermal spray process and parameters.

  15. Near-Field Radiative Heat Transfer between Metamaterials coated with Silicon Carbide Film

    OpenAIRE

    Basu, Soumyadipta; YANG, YUE; Wang, Liping

    2014-01-01

    In this letter, we study the near-field radiative heat transfer between two metamaterial substrates coated with silicon carbide (SiC) thin films. It is known that metamaterials can enhance the near-field heat transfer over ordinary materials due to excitation of magnetic plasmons associated with s polarization, while strong surface phonon polariton exists for SiC.By careful tuning of the optical properties of metamaterial it is possible to excite electrical and magnetic resonance for the meta...

  16. Investigation on Interface Structure and Wear-resistant Properties of HVOF Sprayed Carbides Coating onto Copper Substrate

    Institute of Scientific and Technical Information of China (English)

    HOU Li-feng; ZHANG Heng-jin; WEI Ying-hui; YAN Kai; HU Lan-qing; XU Bing-she

    2004-01-01

    In this paper, we deposited carbides on copper substrate by High velocity oxy-fuel (HVOF) spraying. The structure of the coating and microstructure of the substrate-coating interface have been investigated by means of scanning electron microscope (SEM) and transmission electron microscopy (TEM). We observed the worn surface of the coating and investigated the wear mechanism. The results show that the microstructure of the interface between HVOF sprayed coating and substrate which consists of the amorphous layers, nanocrystalls in the coating and dislocation cells in copper substrate,etc. is complex. The amorphous layers are formed from heated adhesion after rapidly cooling, while the nanocrystalls come from the fragmentation of half-molten carbides. At the same time we found that the wear-resistant properties of the WC-Co coating is better than that of Cr3C2-NiCr coating at room temperature. The early wear-resistance of the HVOF sprayed coating is poor because of the roughness of its surface or bad bond of hard composite particles. The high velocity of molten droplets is propitious to fill up the interspaces between carbides, so as to make the coating more compact and reduce its porosities, thus the wear-resistance of carbides coatings is improved.

  17. Investigation on Interface Structure and Wear-resistant Properties of HVOF Sprayed Carbides Coating onto Copper Substrate

    Institute of Scientific and Technical Information of China (English)

    HOULi-feng; ZHANGHeng-jin; WEIYing-hui; YANKai; HULan-qing; XUBing-she

    2004-01-01

    In this paper, we deposited carbides on copper substrate by High velocity oxy-fuel (HVOF) spraying. The structure of the coating and microstructure of the substrate-coating interface have been investigated by means of scanning electron microscope (SEM) and transmission electron microscopy (TEM). We observed the worn surface of the coating and investigated the wear mechanism. The results show that the microstructure of the interface between HVOF sprayed coating and substrate which consists of the amorphous layers, nanocrystalls in the coating and dislocation cells in copper substrate, etc. is complex. The amorphous layers are formed from heated adhesion after rapidly cooling, while the nanocrystalls come from the fragmentation of half-molten carbides. At the same time we found that the wear-resistant properties of the WC-Co coating is better than that of Cr3C2-NiCr coating at room temperature. The early wear-resistance of the HVOF sprayed coating is poor because of the roughness of its surface or bad bond of hard composite particles. The high velocity of molten droplets is propitious to fill up the interspaces between carbides, so as to make the coating more compact and reduce its porosities, thus the wear-resistance of carbides coatings is improved.

  18. Microstructural and Mechanical Study of Inconel 625 – Tungsten Carbide Composite Coatings Obtained by Powder Laser Cladding

    Directory of Open Access Journals (Sweden)

    Huebner J.

    2017-06-01

    Full Text Available This study focuses on the investigation of fine (~0.54 μm tungsten carbide particles effect on structural and mechanical properties of laser cladded Inconel 625-WC composite. Three powder mixtures with different Inconel 625 – WC weight ratio (10, 20 and 30 weight % of WC were prepared. Coatings were made using following process parameters: laser beam diameter ø ≈ 500 μm, powder feeder rotation speed – 7 m/min, scanning velocity – 10 m/min, laser power – 220 W changed to 320 W, distance between tracks – 1 mm changed to 0.8 mm. Microstructure and hardness were investigated. Coatings produced by laser cladding were crack and pore free, chemically and structurally homogenous. High cooling rate during cladding process resulted in fine microstructure of material. Hardness improved with addition of WC from 396.3 ±10.5 HV for pure Inconel 625, to 469.9 ±24.9 HV for 30 weight % of WC. Tungsten carbide dissolved in Inconel 625 which allowed formation of intergranular eutectic that contains TCP phases.

  19. Growth Characteristics and Kinetics of Niobium Carbide Coating Obtained on AISI 52100 by Thermal-reactive Diffusion Technique

    Institute of Scientific and Technical Information of China (English)

    YAN Shaojin; WANG Hongfu; SUN Qikun; HE Peng; PANG Chengang; WANG Huachang; WANG Ailing

    2014-01-01

    Niobium carbide coating was produced by thermal-reactive diffusion technique on AISI 52100 steel in salt bath at 1 123 K, 1 173 K, and 1 223 K for 1, 2, 4, and 6 hours. The salt consisted of borax, sodium fluoride, boron carbide, and niobium pentoxide. The presence of NbC phase on the steel surface was confirmed by X-ray diffraction analysis. Microscopic observation showed that niobium carbide coating formed on the substrate was smooth and compact. There was a distinct and flat interface between the coating and substrate. The micro-hardness of niobium carbide coating was 2892±145HV. The thickness of coating ranged from 1.6μm to 14μm. The forming kinetics of niobium carbide coating was revealed. Moreover, a contour diagram derived from experimental data was graphed for correct selection of process parameters. Some mathematical equations were built for predicting the coating thickness with predetermined processing temperature and time. The results showed that these mathematical equations are very practical as well as the kinetics equation.

  20. Simulation and experimental study of CVD process for low temperature nanocrystalline silicon carbide coating

    Energy Technology Data Exchange (ETDEWEB)

    Kaushal, Amit; Prakash, Jyoti, E-mail: jprakash@barc.gov.in; Dasgupta, Kinshuk; Chakravartty, Jayanta K.

    2016-07-15

    Highlights: • Parametric simulation was carried out for specially designed CVD reactor. • Effect of fluid velocity, heat flow and concentration were studied in CVD reactor. • Coating study carried out using low temperature and environmental safe CVD process. • Dense and uniform nanocrystalline SiC film was coated on zircaloy substrate. - Abstract: There is a huge requirement for development of a coating technique in nuclear industry, which is environmentally safe, economical and applicable to large scale components. In this view, simulation of gas-phase behavior in specially designed CVD reactor was carried out using computational tool, COMSOL. There were two important zones in CVD reactor first one is precursor vaporization zone and second one is coating zone. Optimized parameters for coating were derived from the simulation of gas phase dynamics in both zone of CVD reactor. The overall effect of fluid velocity, heat flow and concentration profile showed that Re = 54 is the optimum reaction condition for uniform coating in CVD system. In CVD coating experiments a synthesized halogen free, non-toxic and non-corrosive silicon carbide precursor was used. Uniform coating of SiC was obtained on zircaloy substrate at 900 °C using as synthesized organosilicon precursor. The X-ray diffraction and scanning electron microscopy analysis show that dense nano crystalline SiC film was deposited on zircaloy substrate.

  1. Investigation of the Corrosion Behaviors of HVOF-Sprayed Carbide Cernet Coatings in Molten Al-Zn-Si Alloy Bath

    Institute of Scientific and Technical Information of China (English)

    JIANG Zhen-hua; TAN Xing-hai; ZHANG Yue-gang; SUN Jia-shu

    2004-01-01

    In continuous hot-dip galvanization process the corrosion and chemical stability of the sink roll in the galvanizing bath are important problem which effects on the quality and productivity. In order to protect the sink roll the carbide cermet and/or ceramic coatings were deposited on the surface of the sink roll. The WC-, Cr3 C2-cermet coatings were deposited by high velocity oxygen fuel (HVOF) spray, respectively. The coating samples were immersed in molten Zn-alloy containing 50 wt % aluminum at 833 K for 24 hr and 144 hr, respectively. The inter-diffusion and inter-reaction of Zn, Al and elements in coating and corrosion behaviors of these coatings were investigated by XRD, SEM and EPMA etc. The corrosion mechanisms of the carbide cermet coatings and ceramic coatings in molten High Al-Zn-alloy were approached.

  2. High-speed deposition of titanium carbide coatings by laser-assisted metal–organic CVD

    Energy Technology Data Exchange (ETDEWEB)

    Gong, Yansheng [Faculty of Materials Science and Chemistry, China University of Geosciences, Wuhan 430074 (China); Tu, Rong, E-mail: turong@whut.edu.cn [State Key Laboratory of Advanced Technology for Material Synthesis and Processing, Wuhan University of Technology, Wuhan 430070 (China); Goto, Takashi [Institute for Materials Research, Tohoku University, Aoba-ku, 2-1-1 Katahira, Sendai 980-8577 (Japan)

    2013-08-01

    Graphical abstract: - Highlights: • A semiconductor laser was first used to prepare wide-area LCVD-TiC{sub x} coatings. • The effect of laser power for the deposition of TiC{sub x} coatings was discussed. • TiC{sub x} coatings showed a columnar cross section and a dense surface texture. • TiC{sub x} coatings had a 1–4 order lower laser density than those of previous reports. • This study gives the possibility of LCVD applying on the preparation of TiC{sub x} coating. - Abstract: A semiconductor laser-assisted chemical vapor deposition (LCVD) of titanium carbide (TiC{sub x}) coatings on Al{sub 2}O{sub 3} substrate using tetrakis (diethylamido) titanium (TDEAT) and C{sub 2}H{sub 2} as source materials were investigated. The influences of laser power (P{sub L}) and pre-heating temperature (T{sub pre}) on the microstructure and deposition rate of TiC{sub x} coatings were examined. Single phase of TiC{sub x} coatings were obtained at P{sub L} = 100–200 W. TiC{sub x} coatings had a cauliflower-like surface and columnar cross section. TiC{sub x} coatings in the present study had the highest R{sub dep} (54 μm/h) at a relative low T{sub dep} than those of conventional CVD-TiC{sub x} coatings. The highest volume deposition rate (V{sub dep}) of TiC{sub x} coatings was about 4.7 × 10{sup −12} m{sup 3} s{sup −1}, which had 3–10{sup 5} times larger deposition area and 1–4 order lower laser density than those of previous LCVD using CO{sub 2}, Nd:YAG and argon ion laser.

  3. Recent Advances in the Deposition of Diamond Coatings on Co-Cemented Tungsten Carbides

    Directory of Open Access Journals (Sweden)

    R. Polini

    2012-01-01

    Full Text Available Co-cemented tungsten carbides, namely, hard metals are largely used to manufacture high wear resistant components in several manufacturing segments. Coating hard metals with superhard materials like diamond is of utmost interest as it can further extend their useful lifespan. The deposition of diamond coatings onto WC-Co can be extremely complicated as a result of poor adhesion. This can be essentially ascribed to (i the mismatch in thermal expansion coefficients between diamond and WC-Co, at the typical high temperatures inside the chemical vapour deposition (CVD chamber, generates large residual stresses at the interface; (ii the role of surface Co inside the WC-Co matrix during diamond CVD, which promotes carbon dissolution and diffusion. The present investigation reviews the techniques by which Co-cemented tungsten carbides can be treated to make them prone to receive diamond coatings by CVD. Further, it proposes interesting ecofriendly and sustainable alternatives to further improve the diamond deposition process as well as the overall performance of the coated hard metals.

  4. TRANSFORMATIONS IN NANO-DIAMONDS WITH FORMATION OF NANO-POROUS SILICON CARBIDE AT HIGH PRESSURE

    Directory of Open Access Journals (Sweden)

    V. N. Kovalevsky

    2010-01-01

    Full Text Available The paper contains investigations on regularities of diamond - silicon carbide composite structure formation at impact-wave excitation. It has been determined that while squeezing a porous blank containing Si (SiC nano-diamond by explosive detonation products some processes are taking place such as diamond nano-particles consolidation, reverse diamond transition into graphite, fragments formation from silicon carbide. A method for obtaining high-porous composites with the presence of ultra-disperse diamond particles has been developed. Material with three-dimensional high-porous silicon-carbide structure has been received due to nano-diamond graphitation at impact wave transmission and plastic deformation. The paper reveals nano-diamonds inverse transformation into graphite and its subsequent interaction with the silicon accompanied by formation of silicon-carbide fragments with dimensions of up to 100 nm.

  5. In Vitro Biocompatibility of Si Alloyed Multi-Principal Element Carbide Coatings.

    Science.gov (United States)

    Vladescu, Alina; Titorencu, Irina; Dekhtyar, Yuri; Jinga, Victor; Pruna, Vasile; Balaceanu, Mihai; Dinu, Mihaela; Pana, Iulian; Vendina, Viktorija; Braic, Mariana

    2016-01-01

    In the current study, we have examined the possibility to improve the biocompatibility of the (TiZrNbTaHf)C through replacement of either Ti or Ta by Si. The coatings were deposited on Si and 316L stainless steel substrates by magnetron sputtering in an Ar+CH4 mixed atmosphere and were examined for elemental composition, chemical bonds, surface topography, surface electrical charge and biocompatible characteristics. The net surface charge was evaluated at nano and macroscopic scale by measuring the electrical potential and work function, respectively. The biocompatible tests comprised determination of cell viability and cell attachment to the coated surface. The deposited coatings had C/(metal+Si) ratios close to unity, while a mixture of metallic carbide, free-carbon and oxidized species formed on the film surface. The coatings' surfaces were smooth and no influence of surface roughness on electrical charge or biocompatibility was found. The biocompatible characteristics correlated well with the electrical potential/work function, suggesting a significant role of surface charge in improving biocompatibility, particularly cell attachment to coating's surface. Replacement of either Ti or Ta by Si in the (TiZrNbTaHf)C coating led to an enhanced surface electrical charge, as well as to superior biocompatible properties, with best results for the (TiZrNbSiHf)C coating.

  6. In Vitro Biocompatibility of Si Alloyed Multi-Principal Element Carbide Coatings

    Science.gov (United States)

    Vladescu, Alina; Titorencu, Irina; Dekhtyar, Yuri; Jinga, Victor; Pruna, Vasile; Balaceanu, Mihai; Dinu, Mihaela; Pana, Iulian; Vendina, Viktorija

    2016-01-01

    In the current study, we have examined the possibility to improve the biocompatibility of the (TiZrNbTaHf)C through replacement of either Ti or Ta by Si. The coatings were deposited on Si and 316L stainless steel substrates by magnetron sputtering in an Ar+CH4 mixed atmosphere and were examined for elemental composition, chemical bonds, surface topography, surface electrical charge and biocompatible characteristics. The net surface charge was evaluated at nano and macroscopic scale by measuring the electrical potential and work function, respectively. The biocompatible tests comprised determination of cell viability and cell attachment to the coated surface. The deposited coatings had C/(metal+Si) ratios close to unity, while a mixture of metallic carbide, free-carbon and oxidized species formed on the film surface. The coatings’ surfaces were smooth and no influence of surface roughness on electrical charge or biocompatibility was found. The biocompatible characteristics correlated well with the electrical potential/work function, suggesting a significant role of surface charge in improving biocompatibility, particularly cell attachment to coating's surface. Replacement of either Ti or Ta by Si in the (TiZrNbTaHf)C coating led to an enhanced surface electrical charge, as well as to superior biocompatible properties, with best results for the (TiZrNbSiHf)C coating. PMID:27571361

  7. Preparation and Its Properties of Vanadium Carbide Coating Through B4C Reducing V2O5

    Institute of Scientific and Technical Information of China (English)

    WangBiao; WangYudong; ZhangZihua

    2005-01-01

    A vanadium carbide coating on steel's substrates was prepared through B4C reducing V2O5 in molten salt bath. The thickness of VC-coating reached 14-18μm at 920℃ for 6h, and the hardness of VC-coating reached HV2200-HV2400. The sliding wear resistance of the VC-coating is not only 3350 times of that of SCN-coating, but also more excellent than that of other VC-coatings, prepared through aluminum reducing V2O5 or through TD processing. The experimental results indicate that the different VC-coating resistances to wear and corrosion increase with a raise of the free carbon contents in VC-coatings. The continuous service life of a tongue grooves of the high speed cigarette machines, with this VC-coating, reached good results of 140-150days.

  8. Laboratory analysis of dental sections made with commercial tungsten carbide burs coated with HFCVD diamond

    Energy Technology Data Exchange (ETDEWEB)

    Maass, F [Departamento de Fisica, Universidad de Antofagasta, Av. Angamos 601, Antofagasta (Chile); Aguilera, Y [Departamento de Ingenieria Industrial, Universidad de Antofagasta, Av. Angamos 601, Antofagasta (Chile); Avaria, J [Departamento de OdontologIa, Universidad de Antofagasta, Av. Angamos 601, Antofagasta (Chile)], E-mail: fdmaass@uantof.cl

    2008-11-01

    The objective of this study was to determine the cutting power of diamond burs obtained by the HFCVD deposition process. Diamond was deposited on the active part of each of a series of 10 commonly used Tungsten Carbide (WC) commercial burs. The quality of the section was compared with sections made by commonly used commercial burs, employing fresh human molars and a standard device [1]. Both burs and sections were analysed by using SEM and EDX techniques. The quality and tension of the deposited diamond coatings were analyzed by Raman Spectroscopy. The optimal thickness of the diamond coating which provided the best durability and finish of the sections was determined by comparative observations of results.

  9. Near-Field Radiative Heat Transfer between Metamaterials coated with Silicon Carbide Film

    CERN Document Server

    Basu, Soumyadipta; Wang, Liping

    2014-01-01

    In this letter, we study the near-field radiative heat transfer between two metamaterial substrates coated with silicon carbide (SiC) thin films. It is known that metamaterials can enhance the near-field heat transfer over ordinary materials due to excitation of magnetic plasmons associated with s polarization, while strong surface phonon polariton exists for SiC.By careful tuning of the optical properties of metamaterial it is possible to excite electrical and magnetic resonance for the metamaterial and surface phonon polaritons for SiC at different spectral regions, resulting in the enhanced heat transfer. The effect of the SiC film thickness at different vacuum gaps is investigated. Results obtained from this study will be beneficial for application of thin film coatings for energy harvesting.

  10. Synthesis of nanosized tungsten carbide from phenol formaldehyde resin coated precursors

    Institute of Scientific and Technical Information of China (English)

    LUO Ji; GUO Zhimeng; GAO Yuxi; LIN Tao

    2008-01-01

    Nanosized tungsten carbide was synthesized from phenol formaldehyde resin (PF) coated tungsten precursors.The process has three steps in which nanosized tungsten particles were first coated with PF,then the precursors were carburized at 950℃,and finally the carburized powders were treated in flowing wet hydrogen atmosphere at 940℃ to remove the uncombined carbon.The obtained powders were characterizedusing X-ray diffraction analysis (XRD),field-emission scanning electron microscopy (FESEM),small angle X-ray scattering (SAXS),andcombustion-gas-volume method.The results indicated that single-phase WC could be synthesized using excessive PF as carburizer at a muchlower temperature compared with using mixed carbon black.After wet hydrogen treating,the mean size of the obtained WC particles was 94.5nm and the total carbon content was 6.18 wt.%.

  11. Device for fracturing silicon-carbide coatings on nuclear-fuel particles

    Science.gov (United States)

    Turner, L.J.; Willey, M.G.; Tiegs, S.M.; Van Cleve, J.E. Jr.

    This invention is a device for fracturing particles. It is designed especially for use in hot cells designed for the handling of radioactive materials. In a typical application, the device is used to fracture a hard silicon-carbide coating present on carbon-matrix microspheres containing nuclear-fuel materials, such as uranium or thorium compounds. To promote remote control and facilitate maintenance, the particle breaker is pneumatically operated and contains no moving parts. It includes means for serially entraining the entrained particles on an anvil housed in a leak-tight chamber. The flow rate of the gas is at a value effecting fracture of the particles; preferably, it is at a value fracturing them into product particulates of fluidizable size. The chamber is provided with an outlet passage whose cross-sectional area decreases in the direction away from the chamber. The outlet is connected tangentially to a vertically oriented vortex-flow separator for recovering the product particulates entrained in the gas outflow from the chamber. The invention can be used on a batch or continuous basis to fracture the silicon-carbide coatings on virtually all of the particles fed thereto.

  12. Carbide Coatings for Nickel Alloys, Graphite and Carbon/Carbon Composites to be used in Fluoride Salt Valves

    Energy Technology Data Exchange (ETDEWEB)

    Nagle, Denis [Johns Hopkins Univ., Baltimore, MD (United States); Zhang, Dajie [Johns Hopkins Univ., Baltimore, MD (United States)

    2015-10-22

    The focus of this research was concerned with developing materials technology that supports the evolution of Generation IV Advanced High Temperature Reactor (AHTR) concepts. Specifically, we investigate refractory carbide coatings for 1) nickel alloys, and 2) commercial carbon-carbon composites (CCCs). Numerous compelling reasons have driven us to focus on carbon and carbide materials. First, unlike metals, the strength and modulus of CCCs increase with rising temperature. Secondly, graphite and carbon composites have been proven effective for resisting highly corrosive fluoride melts such as molten cryolite [Na₃AlF₆] at ~1000°C in aluminum reduction cells. Thirdly, graphite and carbide materials exhibit extraordinary radiation damage tolerance and stability up to 2000°C. Finally, carbides are thermodynamically more stable in liquid fluoride salt than the corresponding metals (i.e. Cr and Zr) found in nickel based alloys.

  13. ELECTRICAL FURNACE FOR PRODUCING CARBIDE COATINGS USING THE THERMOREACTIVE DEPOSITION/DIFFUSION TECHNIQUE

    Directory of Open Access Journals (Sweden)

    FABIO CASTILLEJO

    2011-01-01

    the presence of VC and NbC, and as MEB results clearly show, the formation of regular thickness coatings. The results obtained allow for assessing that the designed and built furnace fulfills the requirements of the TRD technique for obtaining different types of hard coatings.

  14. Performance of high-velocity oxy-fuel-sprayed chromium carbide-nickel chromium coating in an actual boiler environment of a thermal power plant

    Energy Technology Data Exchange (ETDEWEB)

    Sidhu, T.S.; Prakash, S.; Agrawal, R.D. [Industrial Technology Institute, Roorkee (India)

    2007-09-15

    The present study aims to evaluate the performance of a high-velocity oxy-fuel (HVOF)-sprayed Cr{sub 3}C{sub 2}-NiCr (chromium carbide-nickel chromium) coating on a nickel-based super-alloy in an actual industrial environment of a coal-fired boiler, with the objective to protect the boiler super-heater and reheater tubes from hot corrosion. The tests were performed in the platen super heater zone of a coal-fired boiler for 1,000 h at 900 degrees C under cyclic conditions. The Cr{sub 3}C{sub 2}-NiCr coating imparted the necessary protection to the nickel-based super alloy in the given environment. The dense and flat splat structure of the coating, and the formation of oxides of chromium and nickel and their spinels, might have protected the substrate super alloy from the inward permeation of corrosive species.

  15. Improved adhesion of diamond coating on cobalt-cemented tungsten carbide hardmetal by using pulsed-UV-laser substrate surface pretreatment

    Science.gov (United States)

    Tiejun, Li; Qihong, Lou; Jingxing, Dong; Yunrong, Wei; Jun, Zhou; Jingru, Liu; Zhiming, Zhang; Fanghong, Sun

    2002-06-01

    Pulsed-UV-laser surface ablation has been applied in substrate pretreatment in order to obtain good adhesion of diamond coating grown on cobalt-cemented tungsten carbide hardmetal. The dependence of diamond coating's adhesion on different shots of pulsed-UV-laser substrate pretreatment has been studied experimentally. The results were compared with diamond coating deposited by using traditional acid-etching substrate pretreatment. It was shown that adhesion of diamond coating grown on tungsten carbide hardmetal has been greatly improved by using pulsed-UV-laser substrate pretreatment. The corresponding laser pretreatment condition for the optimal adhesion of diamond coatings was finally obtained. It has been demonstrated that pulsed-UV-laser substrate pretreatment should be a feasible and effective method for improving adhesion of diamond coating on cobalt-cemented tungsten carbide hardmetal. It is the characteristic surface morphology produced by pulsed-UV-laser surface ablation that subsequently results in this improved adhesion of diamond coating grown on tungsten carbide hardmetal. The number of laser shots being used in substrate pretreatment has a great influence to the adhesion of diamond coating deposited on tungsten carbide hardmetal. One should always apply proper number of laser shots in pulsed-UV-laser substrate pretreatment when seeking for the optimal adhesion of diamond coating on tungsten carbide hardmetal. In this work, the corresponding number of laser shots for the optimal adhesion of diamond coating has found to be 300 laser shots.

  16. Enhancement in Tribological and Mechanical Properties of Cemented Tungsten Carbide Substrates using CVD-diamond Coatings

    Directory of Open Access Journals (Sweden)

    K.A. Najar

    2017-03-01

    Full Text Available An experimental investigation has been carried out to study the influence on the performance characteristics of a cutting tool material notably known as cemented tungsten carbide (WC-Co. A comparison has been documented between nanocrystalline diamond (NCD and microcrystalline diamond (MCD coatings deposited on two cemented tungsten carbide (WC-Co substrates with the architectures of WC-Co/NCD and WC-Co/MCD, using hot filament chemical vapor deposition (HFCVD technique. In the present work, the friction characteristics were studied using ball-on-disc type linear reciprocating micro-tribometer, under the application of 1–10 N normal loads, when sliding against smooth alumina (Al2O3 ceramic ball for the total duration of 20 min, under dry sliding condition. Nanoindentation tests were also conducted using Berkovich nanoindenter for the purpose of measurement of hardness and elastic modulus values. However, the average value of friction coefficient (COF corresponding to MCD and NCD coatings decrease from ~0.37–0.32 and ~0.30–0.27, respectively when the load is increased from 1–10 N. However, for conventional WC-Co substrate the average COF increases from ~0.60–0.75, under the same input operating conditions. The wear tracks formed on the surfaces of NCD, MCD and WC-Co, after sliding were characterised using Raman spectroscopy and scanning electron microscopy (SEM techniques. Therefore, the results will serve breakthrough information for the designer to design the cutting tool or mechanical component using this novel coating procedure.

  17. 自蔓延法在金刚石表面形成碳硼化铝涂层的研究%Formation of aluminum boron carbide coating on the surface of diamond by self-propagation

    Institute of Scientific and Technical Information of China (English)

    王艳芝; 梁宝岩; 张旺玺; 刘嘉霖

    2014-01-01

    采用Ti/Al/B/金刚石粉体为原料,通过自蔓延高温反应技术,制备了 Al-TiB2结合剂金刚石复合材料,在金刚石表面合成了碳硼化铝涂层。采用X射线衍射(XRD)、扫描电镜(SEM)结合能谱仪(EDS)分析试样。研究结果表明:各种原料经自蔓延高温烧结后,产物的主相为 Al、TiB2和金刚石。同时当 Al质量分数较高时(60%~80%),在金刚石表面形成了致密的碳硼化铝涂层,呈薄片状,金刚石附近也生长出许多碳硼化铝晶粒,尺寸可达到几十微米。但是当 Al 质量分数较低(40%和50%)时,金刚石会发生严重的碎裂。%Al-TiB2 boned diamond composites were fabricated by self-propagation high temperature sintering SHS from Ti Al B Diamond powders The samples were analyzed by XRD SEM and EDS It was shown that Al-TiB2 boned diamond composites were obtained by SHS The main phases of the products were Al TiB2 and diamond by SHS from every raw material Meanwhile the Al4 BC coating was formed on the face of diamond When mass fraction of Al was higher 60%~80% dense Al4 BC coating with thin flake was formed Meanwhile many Al4 BC grains also grown neighbor the diamond These grains had dozes of micron With mass fraction of Al decreasing to 40% and 50%diamond broke because of its graphitization.

  18. On the Role of Carbides in the Formation of Hydrocarbons from Deep Carbon

    Science.gov (United States)

    Vecht, A.

    2012-12-01

    The origin of hydrocarbons found in rocks has been a matter of dispute for over a century. Scientists of the former Soviet Union favoured an inorganic origin, while in the west an organic origin was thought the most likely. Both hypotheses may be reconciled by considering the origin of carbon compounds from the core upwards or from the Earth surface downwards. Carbides are the key to understanding the development and distribution of global carbon compounds. They are precursors in the formation of hydrocarbons. It has been estimated that the Earth's core is composed of between 2-4% carbon. It is found in metallic form and is substantially denser that the surrounding mantle. Wood has proposed that the inner core is a carbide probably iron carbide(1). This conclusion is consistent with studies of meteorites, shock waves and densities Carbides can be divided into four groups:- (a) Interstitial: -Ti, V, Cr, Zr, Nb, Hf, Ta and W. (b) Covalent:- B and Si (c) Intermediate:- Ti, V, Cr, Mn, Fe, Co and Ni. (d) Salt like:- Groups I, II, and III. Groups (a) (b) and (c) should be included as candidates for carbides found in the inner core. Such carbides are stable at high temperature and will react with water and/or oxygen to form hydrocarbons and CO or CO2 respectively., carbides can be described as examples of a 'reactive minerals' as we suggested in 2007(2). Carbides which are stable at high temperatures react with water to yield hydrocarbons. This points to an abiotic origin for a range of natural hydrocarbons. A detailed review by Cataldo(3) analysed the relevant evidence for biological vs. inorganic origins. He suggests that metal carbides when hydrolysed yield organic 'matter'. Amongst the carbides suggested are (Cr, Fe, Ni, V, Mn and Co}. These carbides are correlated to the relative abundance of these elements in the solar system. We propose similar reactions based on carbides of calcium and aluminium for the formation of methane hydrate. The reactions are expected to

  19. Formation of austenite and dissolution of carbides in Fe-8.2Cr-C alloys

    Energy Technology Data Exchange (ETDEWEB)

    Shtansky, D.; Nakai, K.; Ohmori, Y. [Ehime Univ., Matsuyama (Japan). Faculty of Engineering

    1999-01-01

    The mechanism of austenite formation and the kinetics of carbide dissolution have been studied in Fe-8.2Cr-0.2C and Fe-8.2Cr-0.96 C (numbers indicate mass%) alloys with ferrite lamellar carbide and ferrite spheroidized carbide initial structures. The morphology of austenite formation in the range of 850 to 900 C has been examined in detail by transmission electron microscopy. The mechanisms of austenite nucleation and growth have been distinguished as they depend on the composition, starting microstructure and austenitizing temperature. The effects of both austenitising temperature in the range of 850 to 1150 C and a time on the M{sub 23}C{sub 6} and M{sub 7}C{sub 3} carbide evolution have also been investigated. Different morphologies of transformation products have been observed. The orientation relationships between ferrite, austenite and carbides were determined. The observed results can be explained by assuming local equilibrium at the moving interfaces during the reactions. (orig.) 47 refs.

  20. Performance of PVD-Coated Carbide Tools When Turning Inconel 718 in Dry Machining

    Directory of Open Access Journals (Sweden)

    Gusri Akhyar Ibrahim

    2011-01-01

    Full Text Available Inconel 718 has found its niche in many industries, owing to its unique properties such as high oxidation resistance and corrosion resistance even at very high temperatures. Coated carbide tool with hard layer of PVD TiAlN is used to turn Inconel 718. Taguchi method with the orthogonal array L9 is applied in this experiment with the parameter cutting speed of 60–80 m/min, feed rate of 0.2–0.3 mm/rev, and depth of cut of 0.3–0.5 mm. The results show that depth of cut is a significant influence to the tool life. Cutting speed of 60 m/min, feed rate of 0.2 mm/rev, and depth of cut of 0.3 mm are the optimum parameters. The flank wear, crater wear, notch wear, and nose wear are the wear mechanisms on the carbide tool. Through the SEM, abrasion, attrition, and adhesion are the wear mechanisms which can be seen on the cutting tool.

  1. Microstructure and Wear Resistance of Chromium Carbide Coating IN SITU Synthesized by VEB

    Science.gov (United States)

    Lu, Binfeng; Li, Liping; Lu, Fenggui; Tang, Xinhua

    2014-08-01

    In this paper, (Cr, Fe)7C3(M7C3)/γ-Fe composite layer has been in situ fabricated on a low carbon steel surface by vacuum electron beam irradiation (VEB). Three kinds of powder mixtures were placed on a low carbon steel substrate, which was then irradiated with electron beam in vacuum condition. The microstructure and wear resistance of the composite layers has been studied by means of optical microscope (OM), X-ray diffraction (XRD), scanning electron microscope (SEM), microhardness tester and tribological tester. The chemical composition of all specimens were carefully analyzed using energy-dispersive X-ray spectroscopy (EDAX) technique. Depending on three different powder mixtures, hypereutectic and hypoeutectic microstructures were obtained on surface composite layers. No pores and cracks were found on the coatings. The amount of carbides formed in the surface composite layer was mainly determined by carbon concentration. The microstructure close to the fusion line was largely primary austenite dendrite. The hardness and wear resistance of the surface composite layer has been greatly improved due to the extensive distribution of carbides.

  2. Silicon carbide multilayer protective coating on carbon obtained by thermionic vacuum arc method

    Science.gov (United States)

    Ciupină, Victor; Lungu, Cristian Petrica; Vladoiu, Rodica; Prodan, Gabriel; Porosnicu, Corneliu; Belc, Marius; Stanescu, Iuliana M.; Vasile, Eugeniu; Rughinis, Razvan

    2014-01-01

    Thermionic vacuum arc (TVA) method is currently developing, in particular, to work easily with heavy fusible material for the advantage presented by control of directing energy for the elements forming a plasma. The category of heavy fusible material can recall C and W (high-melting point materials), and are difficult to obtain or to control by other means. Carbon is now used in many areas of special mechanical, thermal, and electrical properties. We refer in particular to high-temperature applications where unwanted effects may occur due to oxidation. Changed properties may lead to improper functioning of the item or device. For example, increasing the coefficient of friction may induce additional heat on moving items. One solution is to protect the item in question by coating with proper materials. Silicon carbide (SiC) was chosen mainly due to compatibility with coated carbon substrate. Recently, SiC has been used as conductive transparent window for optical devices, particularly in thin film solar cells. Using the TVA method, SiC coatings were obtained as thin films (multilayer structures), finishing with a thermal treatment up to 1000°C. Structural properties and oxidation behavior of the multilayer films were investigated, and the measurements showed that the third layer acts as a stopping layer for oxygen. Also, the friction coefficient of the protected films is lower relative to unprotected carbon films.

  3. Investigation on the preparation of Si/mullite/Yb_2Si_2O_7 environmental barrier coatings onto silicon carbide

    Institute of Scientific and Technical Information of China (English)

    许越; 闫钊通

    2010-01-01

    With the development of aero-engine,gas import temperatures of hot section structural materials are increasingly higher.Metal alloy materials due to the rapidly decreased mechanical properties at relative high temperature are gradually replaced with silicon-based non-oxide silicon carbide ceramics.However,silicon carbide ceramic materials tend to spall and deform in engine combustion environment,need environmental barrier coatings for the protection of the matrix.The preparation of Si/mullite/Yb2Si2O7 envir...

  4. Effect of Addition of Polytetrafluoroethylene (PTFE) and Silicon Carbide (SiC) on Properties of Electroless Nickel Alloy Coatings

    Institute of Scientific and Technical Information of China (English)

    WU Yu-cheng; HU Xiao-ye; WANG Wen-fang; HUANG Xin-min

    2004-01-01

    Electroless nickel (copper)-phosphorus-silicon carbide (SiC)-polytetrafluoroethylene (PTFE) composite coatings were prepared by adding SiC and PTFE into electroless nickel (copper)-phosphorus alloy baths. The effects of addition of SiC and PTFE on depositing rate, microhardness, wear resistance and anti-friction of the resulted composite coatings were studied. The results indicated that electroless nickel (copper)-phosphorus alloy coatings were greatly improved in depositing rate, microhardness, wear resistance and antifriction by co-deposited proper amount of SiC and PTFE.

  5. In situ formation of titanium carbide using titanium and carbon-nanotube powders by laser cladding

    Energy Technology Data Exchange (ETDEWEB)

    Savalani, M.M., E-mail: mmfsmm@inet.polyu.edu.hk [Department of Industrial and Systems Engineering, Hong Kong Polytechnic University (Hong Kong); Ng, C.C.; Li, Q.H.; Man, H.C. [Department of Industrial and Systems Engineering, Hong Kong Polytechnic University (Hong Kong)

    2012-01-15

    Titanium metal matrix composite coatings are considered to be important candidates for high wear resistance applications. In this study, TiC reinforced Ti matrix composite layers were fabricated by laser cladding with 5, 10, 15 and 20 wt% carbon-nanotube. The effects of the carbon-nanotube content on phase composition, microstructure, micro-hardness and dry sliding wear resistance of the coating were studied. Microstructural observation using scanning electron microscopy showed that the coatings consisted of a matrix of alpha-titanium phases and the reinforcement phase of titanium carbide in the form of fine dendrites, indicating that titanium carbide was synthesized by the in situ reaction during laser irradiation. Additionally, measurements on the micro-hardness and dry sliding wear resistance of the coatings indicated that the mechanical properties were affected by the amount of carbon-nanotube in the starting precursor materials and were enhanced by increasing the carbon-nanotube content. Results indicated that the composite layers exhibit high hardness and excellent wear resistance.

  6. Mechanical and Tribological Properties of PVD-Coated Cemented Carbide as Evaluated by a New Multipass Scratch-Testing Method

    Directory of Open Access Journals (Sweden)

    M. Fallqvist

    2012-01-01

    Full Text Available A new test method based on multipass scratch testing has been developed for evaluating the mechanical and tribological properties of thin, hard coatings. The proposed test method uses a pin-on-disc tribometer and during testing a Rockwell C diamond stylus is used as the “pin” and loaded against the rotating coated sample. The influence of normal load on the number of cycles to coating damage is investigated and the resulting coating damage mechanisms are evaluated by posttest scanning electron microscopy. The present study presents the test method by evaluating the performance of Ti0.86Si0.14N, Ti0.34Al0.66N, and (Al0.7Cr0.32O3 coatings deposited by cathodic arc evaporation on cemented carbide inserts. The results show that the test method is quick, simple, and reproducible and can preferably be used to obtain relevant data concerning the fatigue, wear, chipping, and spalling characteristics of different coating-substrate composites. The test method can be used as a virtually nondestructive test and, for example, be used to evaluate the fatigue and wear resistance as well as the cohesive and adhesive interfacial strength of coated cemented carbide inserts prior to cutting tests.

  7. Analysis of tungsten carbide coatings by UV laser ablation inductively coupled plasma atomic emission spectrometry

    Science.gov (United States)

    Kanicky, V.; Otruba, V.; Mermet, J.-M.

    2000-06-01

    Tungsten carbide coatings (thickness 0.1-0.2 mm) containing 8.0, 12.2, 17.2 and 22.9% Co were studied with laser ablation inductively coupled plasma atomic emission spectrometry (LA-ICP-AES). Composition of these plasma sprayed deposits on steel disks was determined using X-ray fluorescence spectrometry and electron microprobe energy/wavelength dispersive X-ray spectrometry. The coatings were ablated by means of a Q-switched Nd:YAG laser at 266 nm (10 Hz, 10 mJ per shot) coupled to an ICP echelle-based spectrometer equipped with a segmented charge-coupled device detector. Non-linear dependences of cobalt lines intensities on the Co percentage were observed both at a single spot ablation and at a sample translation. This behaviour could be attributed to a complex phase composition of the system W-C-Co. However, employing tungsten as internal standard the linear calibration was obtained for studied analytical lines Co II 228.616 nm, Co II 230.786 nm, Co II 236.379 nm and Co II 238.892 nm.

  8. Formation of silicon carbide nanorods from wood-based carbons

    NARCIS (Netherlands)

    Hata, T; Castro, [No Value; Fujisawa, M; Imamura, Y; Bonnamy, S; Bronsveld, P; Kikuchi, H

    2005-01-01

    Man-made ceramic wood similar to petrified wood found in nature can be used at high temperature as the high oxidation rate of carbon above 500 degrees C is suppressed by a mu m thin SiC coating similar to the shuttle's heat shield. Possible applications are in the field of energy production, e.g., g

  9. The effects of applying silicon carbide coating on core reactivity of pebble-bed HTR in water ingress accident

    Energy Technology Data Exchange (ETDEWEB)

    Zuhair, S.; Setiadipura, Topan [National Nuclear Energy Agency of Indonesia, Serpong Tagerang Selatan (Indonesia). Center for Nuclear Reactor Technology and Safety; Su' ud, Zaki [Bandung Institute of Technology (Indonesia). Dept. of Physics

    2017-03-15

    Graphite is used as the moderator, fuel barrier material, and core structure in High Temperature Reactors (HTRs). However, despite its good thermal and mechanical properties below the radiation and high temperatures, it cannot avoid corrosion as a consequence of an accident of water/air ingress. Degradation of graphite as a main HTR material and the formation of dangerous CO gas is a serious problem in HTR safety. One of the several steps that can be adopted to avoid or prevent the corrosion of graphite by the water/air ingress is the application of a thin layer of silicon carbide (SiC) on the surface of the fuel element. This study investigates the effect of applying SiC coating on the fuel surfaces of pebble-bed HTR in water ingress accident from the reactivity points of view. A series of reactivity calculations were done with the Monte Carlo transport code MCNPX and continuous energy nuclear data library ENDF/B-VII at temperature of 1200 K. Three options of UO{sub 2}, PuO{sub 2}, and ThO{sub 2}/UO{sub 2} fuel kernel were considered to obtain the inter comparison of the core reactivity of pebble-bed HTR in conditions of water/air ingress accident. The calculation results indicated that the UO{sub 2}-fueled pebble-bed HTR reactivity was slightly reduced and relatively more decreased when the thickness of the SiC coating increased. The reactivity characteristic of ThO{sub 2}/UO{sub 2}-fueled pebble-bed HTR showed a similar trend to that of UO{sub 2}, but did not show reactivity peak caused by water ingress. In contrast with UO{sub 2}- and ThO{sub 2}-fueled pebble-bed HTR, although the reactivity of PuO{sub 2}-fueled pebble-bed HTR was the lowest, its characteristics showed a very high reactivity peak (0.33 Δk/k) and this introduction of positive reactivity is difficult to control. SiC coating on the surface of the plutonium fuel pebble has no significant impact. From the comparison between reactivity characteristics of uranium, thorium and plutonium cores with 0

  10. MECHANISMS OF MULTI-FUNCTIONAL LAYER COATINGS BASED ON SILICON CARBIDE

    Directory of Open Access Journals (Sweden)

    V. N. Kovalevsky

    2010-01-01

    Full Text Available The paper investigates regularities pertaining to structure formation in a thin-film coating applied on diamond crystals by magnetron dispersion of a combined cathode (Si + C. It has been  established that an amorphous layer of  Si and C atom mixture is formed in the condensation process of a thin-film coating (up to 20 µm and its glow-discharge plasma processing  is accompanied by action of plasma particles along with formation of surface  waves that contributes to transfer of  active carbon atoms and formation of stronger Si – C connection. Structure formation in coatings (Si + C with thickness over 100 µm proceeds according to diffusion mechanism at low temperatures (650–850ºС with  formation of α-SiC with  an  amorphous layer. Solid-phase reactive sintering of simple elements (silicon and carbon in nano-coatings obtained with the help of diamond powders allows to make composites of such powders with the given complex of properties due to control of  structure of particle-connection zone on atom-cluster levels.

  11. Effect of titanium carbide coating on the osseointegration response in vitro and in vivo.

    Science.gov (United States)

    Brama, Marina; Rhodes, Nicholas; Hunt, John; Ricci, Andrea; Teghil, Roberto; Migliaccio, Silvia; Rocca, Carlo Della; Leccisotti, Silvia; Lioi, Attilio; Scandurra, Marta; De Maria, Giovanni; Ferro, Daniela; Pu, Fanrong; Panzini, Gianluca; Politi, Laura; Scandurra, Roberto

    2007-02-01

    Titanium has limitations in its clinical performance in dental and orthopaedic applications. This study describes a coating process using pulsed laser deposition (PLD) technology to produce surfaces of titanium carbide (TiC) on titanium substrates and evaluates the biological response both in vitro and in vivo. X-ray photoelectron spectroscopy (XPS) analysis revealed the presence of 18.6-21.5% TiC in the surface layer, accompanied by oxides of titanium 78.5-81.4% in the following concentrations: 11.1-13.0% Ti(2)O(3), 50.8-55.8% TiO(2), 14.5-14.7% TiO. Expression of genes central to osteoblast differentiation (alkaline phosphatase, A2 pro-collagen type 1, osteocalcin, BMP-4, TGFbeta and Cbfa-1) were up-regulated in all cell lines (primary human osteoblasts, hFOB1.19 and ROS.MER#14) grown on TiC compared with uncoated titanium when measured by semiquantitative PCR and real time-PCR, whilst genes involved in modulation of osteoclastogenesis and osteoclast activity (IL-6 and M-CSF) were unchanged. Bone density was shown to be greater around TiC-coated implants after 2 and 4 weeks in sheep and both 4 and 8 weeks in rabbits compared to uncoated titanium. Rapid bone deposition was demonstrated after only 2 weeks in the rabbit model when visualized with intravital staining. It is concluded that coating with TiC will, in comparison to uncoated titanium, improve implant hardness, biocompatibility through surface stability and osseointegration through improved bone growth.

  12. Analysis of the anisotropy, stoichiometry and polytypes in pyrolytic carbon and silicon carbide coatings

    Energy Technology Data Exchange (ETDEWEB)

    Lopez-Honorato, E., E-mail: eddie.lopez@cinvestav.edu.mx [European Commission, Joint Research Centre, Institute for Transuranium Elements, P.O. Box 2340, 76125 Karlsruhe (Germany); Zhang, H.; Shatwell, R.A. [Materials Science Centre, School of Materials, University of Manchester, Grosvenor St., Manchester M1 7HS (United Kingdom); Guillermier, P. [AREVA Lyon, Rue Juliette Recamier, 69006 Lyon (France); Manara, D. [European Commission, Joint Research Centre, Institute for Transuranium Elements, P.O. Box 2340, 76125 Karlsruhe (Germany); Xiao, P. [Materials Science Centre, School of Materials, University of Manchester, Grosvenor St., Manchester M1 7HS (United Kingdom); Somers, J. [European Commission, Joint Research Centre, Institute for Transuranium Elements, P.O. Box 2340, 76125 Karlsruhe (Germany)

    2013-01-15

    Highlights: Black-Right-Pointing-Pointer We have compared the values of anisotropy of pyrolytic carbon measured by Raman spectroscopy and 2MGEM. Black-Right-Pointing-Pointer The values of anisotropy depend on the sampling area. Black-Right-Pointing-Pointer The values of diattenuation for SiC measured by 2MGEM were affected by the content of stacking faults. Black-Right-Pointing-Pointer Raman spectroscopy can be used as a semi-quantitative tool for the characterisation of excess carbon and silicon in SiC. - Abstract: Silicon carbide (SiC) and pyrolytic carbon (PyC) coatings in tristructural isotropic (TRISO) coated fuel particles were characterised by a combination of 2-modulator generalised ellipsometry microscopy (2-MGEM), Raman spectroscopy and transmission electron microscopy. We compared the values of anisotropy obtained from 2-MGEM and Raman spectroscopy to investigate the effect of sampling area and microstructure. No linear correlation in anisotropy was found between these two techniques despite both sampling areas of 2-5 {mu}m. The largest deviations were observed for highly anisotropic samples with optical anisotropy factors (OPTAFs) above 1.1. For medium and low anisotropy samples (OPTAF < 1.1) the relationship is close to linear. The limited use of only the average value of diattenuation does not give an accurate representation of the characteristics of the coatings as significant areas can exist with considerably higher diattenuations that could increase the probability of failure under neutron irradiation. We also observe a change in the diattenuation of SiC due to the presence of stacking faults as confirmed by Raman spectroscopy. Raman spectroscopy was also used to perform semiquantitative analysis of the Si and carbon excess in SiC in four TRISO particles.

  13. Modification of σ-Donor Properties of Terminal Carbide Ligands Investigated Through Carbide-Iodine Adduct Formation.

    Science.gov (United States)

    Reinholdt, Anders; Vosch, Tom; Bendix, Jesper

    2016-09-26

    The terminal carbide ligands in [(Cy3 P)2 X2 Ru≡C] complexes (X=halide or pseudohalide) coordinate molecular iodine, affording charge-transfer complexes rather than oxidation products. Crystallographic and vibrational spectroscopic data show the perturbations of iodine to vary with the auxiliary ligand sphere on ruthenium, demonstrating the σ-donor properties of carbide complexes to be tunable.

  14. A Study of Cr3C2-Based HVOF- and HVAF-Sprayed Coatings: Microstructure and Carbide Retention

    Science.gov (United States)

    Matikainen, V.; Bolelli, G.; Koivuluoto, H.; Honkanen, M.; Vippola, M.; Lusvarghi, L.; Vuoristo, P.

    2017-08-01

    The research on high-velocity air-fuel (HVAF)-sprayed Cr3C2-based materials has mostly focused on conventional Cr3C2-25NiCr composition. In this paper, two alternative compositions (Cr3C2-50NiCrMoNb and Cr3C2-37WC-18NiCoCrFe) were sprayed with high-velocity oxy-fuel (HVOF) and HVAF spray processes to evaluate the material behavior during spraying and to provide characterization of the microstructures and mechanical properties of the coatings. For comparison, coatings from the Cr3C2-25NiCr composition were sprayed with both processes. Spray diagnostics were carried out to obtain average particle velocity and temperature for each material and process combinations. The measured average in-flight particle data were 1800 °C and 700 m/s for HVOF process, and 1450 °C and 900 m/s for HVAF process. Characterization of the coating microstructures was carried out by scanning electron microscopy and X-ray diffraction. In addition, the carbon content of the feedstock powders and sprayed coatings was measured with carbon analyzer. The results show that carbide rebounding or selective deposition of particles with higher metal matrix content is the dominating reason for carbide loss during HVAF spraying, while carbide dissolution is an additional source for the HVOF spraying. Higher particle velocities and controlled temperature measured for the HVAF process produced dense coatings with improved toughness and more homogenous coating structure.

  15. Finite Element Simulations of Micro Turning of Ti-6Al-4V using PCD and Coated Carbide tools

    Science.gov (United States)

    Jagadesh, Thangavel; Samuel, G. L.

    2016-07-01

    The demand for manufacturing axi-symmetric Ti-6Al-4V implants is increasing in biomedical applications and it involves micro turning process. To understand the micro turning process, in this work, a 3D finite element model has been developed for predicting the tool chip interface temperature, cutting, thrust and axial forces. Strain gradient effect has been included in the Johnson-Cook material model to represent the flow stress of the work material. To verify the simulation results, experiments have been conducted at four different feed rates and at three different cutting speeds. Since titanium alloy has low Young's modulus, spring back effect is predominant for higher edge radius coated carbide tool which leads to the increase in the forces. Whereas, polycrystalline diamond (PCD) tool has smaller edge radius that leads to lesser forces and decrease in tool chip interface temperature due to high thermal conductivity. Tool chip interface temperature increases by increasing the cutting speed, however the increase is less for PCD tool as compared to the coated carbide tool. When uncut chip thickness decreases, there is an increase in specific cutting energy due to material strengthening effects. Surface roughness is higher for coated carbide tool due to ploughing effect when compared with PCD tool. The average prediction error of finite element model for cutting and thrust forces are 11.45 and 14.87 % respectively.

  16. Finite Element Simulations of Micro Turning of Ti-6Al-4V using PCD and Coated Carbide tools

    Science.gov (United States)

    Jagadesh, Thangavel; Samuel, G. L.

    2017-02-01

    The demand for manufacturing axi-symmetric Ti-6Al-4V implants is increasing in biomedical applications and it involves micro turning process. To understand the micro turning process, in this work, a 3D finite element model has been developed for predicting the tool chip interface temperature, cutting, thrust and axial forces. Strain gradient effect has been included in the Johnson-Cook material model to represent the flow stress of the work material. To verify the simulation results, experiments have been conducted at four different feed rates and at three different cutting speeds. Since titanium alloy has low Young's modulus, spring back effect is predominant for higher edge radius coated carbide tool which leads to the increase in the forces. Whereas, polycrystalline diamond (PCD) tool has smaller edge radius that leads to lesser forces and decrease in tool chip interface temperature due to high thermal conductivity. Tool chip interface temperature increases by increasing the cutting speed, however the increase is less for PCD tool as compared to the coated carbide tool. When uncut chip thickness decreases, there is an increase in specific cutting energy due to material strengthening effects. Surface roughness is higher for coated carbide tool due to ploughing effect when compared with PCD tool. The average prediction error of finite element model for cutting and thrust forces are 11.45 and 14.87 % respectively.

  17. Fullerene monolayer formation by spray coating.

    Science.gov (United States)

    Cervenka, J; Flipse, C F J

    2010-02-10

    Many large molecular complexes are limited in thin film applications by their insufficient thermal stability, which excludes deposition via commonly used vapour phase deposition methods. Here we demonstrate an alternative way of monolayer formation of large molecules by a simple spray coating method under ambient conditions. This technique has been successfully applied on C(60) dissolved in toluene and carbon disulfide. Monolayer thick C(60) films have been formed on graphite and gold surfaces at particular deposition parameters, as confirmed by atomic force and scanning tunnelling microscopies. Structural and electronic properties of spray coated C(60) films on Au(111) have been found comparable to thermally evaporated C(60). We attribute the monolayer formation in spray coating to a crystallization process mediated by an ultrathin solution film on a sample surface.

  18. Thermal conductivity mapping of pyrolytic carbon and silicon carbide coatings on simulated fuel particles by time-domain thermoreflectance

    Energy Technology Data Exchange (ETDEWEB)

    Lopez-Honorato, E. [Materials Science Centre, School of Materials, University of Manchester, Grosvenor Street, Manchester M1 7HS (United Kingdom); Chiritescu, C. [Department of Materials Science and Engineering, Frederick Seitz Materials Research Laboratory, University of Illinois, Urbana, IL 61801 (United States); Xiao, P. [Materials Science Centre, School of Materials, University of Manchester, Grosvenor Street, Manchester M1 7HS (United Kingdom)], E-mail: Ping.xiao@manchester.ac.uk; Cahill, David G. [Department of Materials Science and Engineering, Frederick Seitz Materials Research Laboratory, University of Illinois, Urbana, IL 61801 (United States); Marsh, G.; Abram, T.J. [Nexia Solutions Ltd., Springfields PR4 0XJ (United Kingdom)

    2008-08-15

    Thermal conductivity of pyrolytic carbon and silicon carbide coatings on spherical particles has been mapped using time-domain thermoreflectance. The thermal conductivities measured for pyrolytic carbon ranged between 3.4 and 13.5 W/m K. The effect of porosity, pore-size distribution, anisotropy, in-plane disorder and domain sizes is discussed. A thermal conductivity of 168 W/m K was obtained for SiC. Mapping of the thermal conductivity of coated fuel particles provides useful data for modeling fuel performance during the operation of nuclear reactors.

  19. Coating effects on thermal properties of carbon carbon and carbon silicon carbide composites for space thermal protection systems

    Science.gov (United States)

    Albano, M.; Morles, R. B.; Cioeta, F.; Marchetti, M.

    2014-06-01

    Many are the materials for hot structures, but the most promising one are the carbon based composites nowadays. This is because they have good characteristics with a high stability at high temperatures, preserving their mechanical properties. Unfortunately, carbon reacts rapidly with oxygen and the composites are subjected to oxidation degradation. From this point of view CC has to be modified in order to improve its thermal and oxidative resistance. The most common solutions are the use of silicon carbide into the carbon composites matrix (SiC composites) to make the thermal properties increase and the use of coating on the surface in order to protect the composite from the space plasma effects. Here is presented an experimental study on coating effects on these composites. Thermal properties of coated and non coated materials have been studied and the thermal impact on the matrix and surface degradation is analyzed by a SEM analysis.

  20. Performance measurements of new silicon carbide coated reflectors for concentrated solar power applications

    Science.gov (United States)

    Belasri, Djawed; Nakamura, Kazuki; Armstrong, Peter; Calvet, Nicolas

    2016-05-01

    The new silicon carbide coated mirrors (SiC-mirrors) developed by Ibiden Co., Ltd. and tested at the Masdar Institute of Science and Technology offer several advantages in concentrated solar power (CSP) structure and operation. The purpose of this paper is to present the results of the reflectance and durability of the SiC-mirrors compared to high quality CSP glass mirrors in conjunction with two different applied cleaning methods. SiC-mirrors are 40 % lighter than high quality CSP glass mirrors, which leads to reduce costs of heliostat, parabolic trough or linear Fresnel structures, including assembly and installation time, lower drive power requirements, and stress during tracking operation. Lab and field tests show the SiC mirrors' reflectance is as high as the high quality CSP glass mirrors. Indeed, after 32 weeks of exposure, the high quality CSP glass mirrors' reflectance has decreased by 19 %, while the SiC mirrors' reflectance has decreased by 20 % when the brushing with water cleaning was applied. Using the brushing without water cleaning, the reflectance has decreased by 13 % and 2 % for the high quality CSP glass mirrors and the SiC-mirrors, respectively.

  1. Laser cladding in-situ carbide particle reinforced Fe-based composite coatings with rare earth oxide addition

    Institute of Scientific and Technical Information of China (English)

    吴朝锋; 马明星; 刘文今; 钟敏霖; 张红军; 张伟明

    2009-01-01

    Particulate reinforced metal matrix composite(PR-MMC) has excellent properties such as good wear resistance,corrosion resistance and high temperature properties.Laser cladding is usually used to form PR-MMC on metal surface with various volume fractions of ceramic particles.Recent literatures showed that laser melting of powder mixture containing carbon and carbide-forming elements,was favorable for the formation of in-situ synthesized carbide particles.In this paper,rare earth oxide(RE2O3) was added into t...

  2. Modeling of defect formation in silicon carbide during PVT growth

    Science.gov (United States)

    Drachev, Roman Victorovich

    2002-01-01

    The improvement of PVT grown SiC structural quality is crucial for the wide commercialization of SiC devices that feature superior characteristics for power conditioning and control. This is why, this dissertation is devoted to investigation and development of comprehensive models that can help to explain, understand and, then, suppress (eliminate) formation of various defects in SiC during PVT growth. The dissertation consists of six chapters. The first chapter is introductory. The second chapter considers in detail the general principles and physical bases of the SiC PVT growth technique along with the temperature dependence of pressure, composition and stoichiometry of the SiC gaseous phase. Questions related to the diffusive mass transport in the SiC growth cell are also discussed. The growth velocity as a function of the mass transport rate, the heat balance at the surface of crystallization and the growth front-crystal backside temperature difference is analyzed. Also the graphitization processes and instability of the sublimation temperature in the source material region are addressed. Chapter number three concerns generation of silicon and carbon second phase precipitates at the front of SiC crystallization. The comprehensive models concerning these phenomena are developed. The fourth chapter considers defect formation in SiC caused by the presence of carbon and/or silicon second phase particles at the growth front. Generation mechanisms of such structural defects as heterogeneous inclusions, point and planar defects, and filamentary voids are discussed in detail. Chapter number five deals with the defects caused by thermal stresses in the growing boule of SiC. Analytical estimations of the axially symmetric temperature field distribution and shear stress radial distribution in plane strain approximation are employed in order to estimate the extent to which such phenomena cause the generation of dislocations and micropipe formation in the growing ingot. The

  3. Influence of a powder feed rate on the properties of the plasma sprayed chromium carbide- 25% nickel chromium coating

    Directory of Open Access Journals (Sweden)

    Mihailo R. Mrdak

    2014-04-01

    Full Text Available Normal 0 false false false MicrosoftInternetExplorer4 The plasma spray process is a leading technology of powder depositing in the production of coatings widely used in the aerospace industry for the protection of new parts and for the repair of worn ones. Cermet 75Cr3C2 - 25Ni(Cr coatings based on Cr3C2 carbides are widely used to protect parts as they retain high values of hardness, strength and resistance to wear up to a temperature of 850°C. This paper discusses the influence of the parameters of the plasma spray deposition of 75Cr3C2 - 25Ni(Cr powder on the structure and mechanical properties of the coating. The powder is deposited using plasma spraying at atmospheric pressure (APS. The plasma gas is He, which is an inert gas and does not react with the powder; it produces dense plasma with lower heat content and less incorporated ambient air in the plasma jet thus reducing temperature decomposition and decarburization of Cr3C2 carbide.. In this study, three groups of coatings were deposited with three different powder feed rates of: 30, 45 and 60 g/min. The  coating with the best properties was deposited on the inlet flange parts of the turbo - jet engine TV2-117A to reduce the influence of vibrations and wear. The structures and the mechanical properties of 75Cr3C2 - 25Ni(Cr coatings are analyzed in accordance with the Pratt & Whitney standard. Studies have shown that powder feed rates have an important influence on the mechanical properties and structures of 75Cr3C2 - 25Ni(Cr coatings

  4. TECHNOLOGY OF COATINGS ON THE BASE OF TITANIUM CARBIDE BY MEANS OF ELECTRO-SPARK PROCESSING OF THE DETAILS WITH SVS-REAGENTS

    Directory of Open Access Journals (Sweden)

    O. P. Reut

    2007-01-01

    Full Text Available The article is dedicated to the new economical technology of coatings on the base of titanium carbide by means of electro-spark processing of the details with SVS-reagents. The structures, phase and chemical compositions, micro-hardness, wear resistance of coatings are determined.

  5. Stochastic Computer Simulation of Cermet Coatings Formation

    Directory of Open Access Journals (Sweden)

    Oleg P. Solonenko

    2015-01-01

    Full Text Available An approach to the modeling of the process of the formation of thermal coatings lamellar structure, including plasma coatings, at the spraying of cermet powders is proposed. The approach based on the theoretical fundamentals developed which could be used for rapid and sufficiently accurate prediction of thickness and diameter of cermet splats as well as temperature at interface “flattening quasi-liquid cermet particle-substrate” depending on the key physical parameters (KPPs: temperature, velocity and size of particle, substrate temperature, and concentration of finely dispersed solid inclusions uniformly distributed in liquid metal binder. The results are presented, which concern the development of the computational algorithm and the program complex for modeling the process of laying the splats in the coating with regard to the topology of its surface, which varies dynamically at the spraying, as well as the formation of lamellar structure and porosity of the coating. The results of numerical experiments are presented through the example of thermal spraying the cermet TiC-30 vol.% NiCr powder, illustrating the performance of the developed computational technology.

  6. Role of Silicon Carbide in Phase-Evolution and Oxidation Behaviors of Pulse Electrodeposited Nickel-Tungsten Coating

    Science.gov (United States)

    Sribalaji, M.; Asiq Rahman, O. S.; Arun Kumar, P.; Suresh Babu, K.; Wasekar, Nitin P.; Sundararajan, G.; Keshri, Anup Kumar

    2017-01-01

    Silicon carbide (SiC) was reinforced in the pulse electrodeposited nickel-tungsten (Ni-W) coatings deposited on the steel substrate, and isothermal oxidation test was performed at 1273 K (1000 °C) for 24 hours. Addition of just 2 vol pct of SiC showed 26 pct increase in the relative oxidation resistance of Ni-W coating. The increased oxidation resistance was attributed to the phase evolution (SiO2, Cr2O3, CrSi2, Ni2SiO4, Cr7C3, Cr3C2, and Cr3Si), which suppressed the spallation of the oxide scale in Ni-W-2 vol pct SiC. The presence of Fe2O3 phase in the oxidized Ni-W coating was mainly responsible for the major multiple spallations at the interface and in the bulk, which resulted in the degradation of oxidation resistance.

  7. Formation Mechanisms, Structure, and Properties of HVOF-Sprayed WC-CoCr Coatings: An Approach Toward Process Maps

    Science.gov (United States)

    Varis, T.; Suhonen, T.; Ghabchi, A.; Valarezo, A.; Sampath, S.; Liu, X.; Hannula, S.-P.

    2014-08-01

    Our study focuses on understanding the damage tolerance and performance reliability of WC-CoCr coatings. In this paper, the formation of HVOF-sprayed tungsten carbide-based cermet coatings is studied through an integrated strategy: First-order process maps are created by using online-diagnostics to assess particle states in relation to process conditions. Coating properties such as hardness, wear resistance, elastic modulus, residual stress, and fracture toughness are discussed with a goal to establish a linkage between properties and particle characteristics via second-order process maps. A strong influence of particle state on the mechanical properties, wear resistance, and residual stress stage of the coating was observed. Within the used processing window (particle temperature ranged from 1687 to 1831 °C and particle velocity from 577 to 621 m/s), the coating hardness varied from 1021 to 1507 HV and modulus from 257 to 322 GPa. The variation in coating mechanical state is suggested to relate to the microstructural changes arising from carbide dissolution, which affects the properties of the matrix and, on the other hand, cohesive properties of the lamella. The complete tracking of the coating particle state and its linking to mechanical properties and residual stresses enables coating design with desired properties.

  8. Microstructure and mechanical properties of titanium nitride coatings for cemented carbide cutting tools by pulsed high energy density plasma

    Institute of Scientific and Technical Information of China (English)

    PENG Zhijian; MIAO Hezhuo; QI Longhao; GONG Jianghong; YANG Size; LIU Chizi

    2003-01-01

    Hard, wear-resistant and well-adhesive titanium nitride coatings on cemented carbide cutting tools were prepared by the pulsed high energy density plasma technique at ambient temperature. The results of Auger spectra analysis indicated that the interface between the coating and substrate was more than 250 nm.Under optimized deposition conditions, the highest critical load measured by nanoscratch tester was more than 90 mN, which meant that the TiN film was well adhesive to the substrate; the highest nanohardness and Young's modulus according to nanoindentation tests were near to 27 and 450 GPa. The results of cutting tests evaluated by turning hardened CrWMn steel in industrial conditions indicated that the wear resistance and edge life of the cemented carbide tools were enhanced dramatically because of the deposition of titanium nitride coatings. These improvements were attributed to the three combined effects: the deposition and ion implantation of the pulsed plasma and the becoming finer of the grain sizes.

  9. Plasma Spraying and Characterization of Tungsten Carbide-Cobalt Coatings by the Water-Stabilized System WSP

    Directory of Open Access Journals (Sweden)

    Pavel Ctibor

    2009-01-01

    Full Text Available Tungsten carbide-cobalt powders (WC-17wt% Co were plasma sprayed by a water-stabilized system WSP. Experiments with variable feeding distances and spray distances were carried out. Thinner coatings were deposited on carbon steel substrates and thicker coatings on stainless steel substrates to compare different cooling conditions. Basic characterization of coatings was done by XRD, SEM, and light microscopy plus image analysis. Microhardness was measured on polished cross-sections. The main focus of investigation was resistance against wear in dry as well as wet conditions. The appropriate tests were performed with set-ups based on ASTM G65 and G75, respectively. The influence of spray parameters onto coating wear performance was observed. The results of mechanical tests were discussed in connection with changes of phase composition and with the quality of the coating's microstructure. The results show that for obtaining the best possible WC-17Co coating with WSP process, from the viewpoint of wear resistance, the desired parameters combination is long feeding distance combined with short spray distance.

  10. Deposition of multicomponent chromium carbide coatings using a non-conventional source of chromium and silicon with micro-additions of boron

    Energy Technology Data Exchange (ETDEWEB)

    Gonzalez Ruiz, Jesus Eduardo, E-mail: jesus.gonzalez@biomat.uh.cu [Biomaterials Center, University of Havana (Cuba); Rodriguez Cristo, Alejandro [Mechanical Plants Company, Road of the Sub-Plan, Farm La Cana, Santa Clara, Villa Clara (Cuba); Ramos, Adrian Paz [Department of Chemistry, Universite de Montreal, Quebec (Canada); Quintana Puchol, Rafael [Welding Research Center, Central University Marta Abreu of Las Villas, Villa Clara (Cuba)

    2017-01-15

    The chromium carbide coatings are widely used in the mechanical industry due to its corrosion resistance and mechanical properties. In this work, we evaluated a new source of chromium and silicon with micro-additions of boron on the deposition of multi-component coatings of chromium carbides in W108 steel. The coatings were obtained by the pack cementation method, using a simultaneous deposition at 1000 deg for 4 hours. The coatings were analyzed by X-ray diffraction, X-ray energy dispersive spectroscopy, optical microscopy, microhardness test method and pin-on-disc wear test. It was found that the coatings formed on W108 steel were mainly constituted by (Cr,Fe){sub 23}C{sub 6} , (Cr,Fe){sub 7} C{sub 3} , Cr{sub 5-x}Si{sub 3-x} C{sub x+z}, Cr{sub 3} B{sub 0,44}C{sub 1,4} and (or) Cr{sub 7} BC{sub 4} . The carbide layers showed thicknesses between 14 and 15 μm and maximum values of microhardness between 15.8 and 18.8 GPa. Also, the micro-additions of boron to the mixtures showed statistically significant influence on the thickness, microhardness and abrasive wear resistance of the carbide coatings. (author)

  11. Structure and properties of selected cemented carbides and cermets covered with TiN/(Ti,Al,SiN/TiN coatings obtained by the cathodic arc evaporation process

    Directory of Open Access Journals (Sweden)

    Leszek A. Dobrzañski

    2005-06-01

    Full Text Available This study presents the results of microstructural examinations, mechanical tests and service performance tests carried out on thin TiN/(Ti,Al,SiN/TiN wear resistance coatings obtained by the CAE process on cermet and cemented carbide substrates. Microstructural examinations of the applied coatings and the substrate were made with an OPTON DSM 940 SEM and a LEICA MEF4A light microscope. Adhesion of the coatings on cemented carbides and cermets was measured using the scratch test. The cutting properties of the materials were determined from service tests in which continuous machining of C45E steel was carried out. The hardness of the substrate and the microhardness of the coatings were determined with a DUH 202 SHIMADZU ultra microhardness tester with a load of 70 mN. Roughness tests were also carried out before applying the coatings and after the PVD process. Cutting tests confirmed the advantages of the TiN/(Ti,Al,SiN/TiN type coatings obtained using the PVD method in the CAE mode on cemented carbides and cermets, as a material that undergoes very low abrasive, thermal and adhesion wear. These coatings extend tool life compared to commercially available uncoated tools with single and multi-layer coatings deposited using PVD/CVD methods.

  12. HVOF Spraying of Fe-Based MMC Coatings with In Situ Formation of Hard Particles by Hot Isostatic Pressing

    Science.gov (United States)

    Röttger, A.; Weber, S. L.; Theisen, W.; Rajasekaran, B.; Vaßen, R.

    2012-03-01

    Thick (2-3 mm) Fe-base coatings with admixed ferrotitanium (Fe30Ti70) were applied to austenitic steel by a high-velocity oxy-fuel process (HVOF). Hot-isostatic pressing (HIP) was carried out to the decrease porosity and to increase the material strength, wear resistance, and adhesive bond strength of the deposited coating to the substrate material. SEM and XRD investigations confirmed the formation of hard titanium carbide (TiC) particles during HIP treatment as a result of strong carbon diffusion out of the metal matrix and into the Fe30Ti70 particles. The mechanical and wear properties of the densified coatings were investigated by means of shear tests, hardness measurements, and abrasive wear tests. A comparison of the coatings in the as-sprayed and the HIPed state showed a large increase in the wear resistance due to in situ TiC formation.

  13. Experimental investigation on flank wear and tool life, cost analysis and mathematical model in turning hardened steel using coated carbide inserts

    Directory of Open Access Journals (Sweden)

    Ashok Kumar Sahoo

    2013-10-01

    Full Text Available Turning hardened component with PCBN and ceramic inserts have been extensively used recently and replaces traditional grinding operation. The use of inexpensive multilayer coated carbide insert in hard turning is lacking and hence there is a need to investigate the potential and applicability of such tools in turning hardened steels. An attempt has been made in this paper to have a study on turning hardened AISI 4340 steel (47 ± 1 HRC using coated carbide inserts (TiN/TiCN/Al2O3/ZrCN under dry environment. The aim is to assess the tool life of inserts and evolution of flank wear with successive machining time. From experimental investigations, the gradual growth of flank wear for multilayer coated insert indicates steady machining without any premature tool failure by chipping or fracturing. Abrasion is found to be the dominant wear mechanisms in hard turning. Tool life of multilayer coated carbide inserts has been found to be 31 minute and machining cost per part is Rs.3.64 only under parametric conditions chosen i.e. v = 90 m/min, f = 0.05 mm/rev and d = 0.5 mm. The mathematical model shows high determination coefficient, R2 (99% and fits the actual data well. The predicted flank wear has been found to lie very close to the experimental value at 95% confidence level. This shows the potential and effectiveness of multilayer coated carbide insert used in hard turning applications.

  14. Robot based deposition of WC-Co HVOF coatings on HSS cutting tools as a substitution for solid cemented carbide cutting tools

    Science.gov (United States)

    Tillmann, W.; Schaak, C.; Biermann, D.; Aßmuth, R.; Goeke, S.

    2017-03-01

    Cemented carbide (hard metal) cutting tools are the first choice to machine hard materials or to conduct high performance cutting processes. Main advantages of cemented carbide cutting tools are their high wear resistance (hardness) and good high temperature strength. In contrast, cemented carbide cutting tools are characterized by a low toughness and generate higher production costs, especially due to limited resources. Usually, cemented carbide cutting tools are produced by means of powder metallurgical processes. Compared to conventional manufacturing routes, these processes are more expensive and only a limited number of geometries can be realized. Furthermore, post-processing and preparing the cutting edges in order to achieve high performance tools is often required. In the present paper, an alternative method to substitute solid cemented carbide cutting tools is presented. Cutting tools made of conventional high speed steels (HSS) were coated with thick WC-Co (88/12) layers by means of thermal spraying (HVOF). The challenge is to obtain a dense, homogenous, and near-net-shape coating on the flanks and the cutting edge. For this purpose, different coating strategies were realized using an industrial robot. The coating properties were subsequently investigated. After this initial step, the surfaces of the cutting tools were ground and selected cutting edges were prepared by means of wet abrasive jet machining to achieve a smooth and round micro shape. Machining tests were conducted with these coated, ground and prepared cutting tools. The occurring wear phenomena were analyzed and compared to conventional HSS cutting tools. Overall, the results of the experiments proved that the coating withstands mechanical stresses during machining. In the conducted experiments, the coated cutting tools showed less wear than conventional HSS cutting tools. With respect to the initial wear resistance, additional benefits can be obtained by preparing the cutting edge by means

  15. Nanostructure Formation in the Nickel-Chrome Coating After Duplex Treatment

    Directory of Open Access Journals (Sweden)

    N.V. Prohorenkova

    2010-01-01

    Full Text Available New results of research of the structure and phase state and mechanical properties of the coatings made of industrial composite powders based on Ni-Cr are presented and analyzed. Coatings were deposited by the plasma detonation method on the stainless steel substrate, and then they were exposed to the electron irradiation or the plasma-jet melting. TEM metallography, scanning electron microscopy, X-ray photoelectron spectroscopy, X-ray spectral analysis, X-ray structural phase analysis, determination of the microhardness and the corrosion resistance are chosen as the main research methods. It is established experimentally that before irradiation PG-19N-01 coating consists of the nanocrystalline γ-phase based on Ni and the microcrystalline CrNi3 phase. Regions of nanograins with various crystallographic lattice orientations are found in the nanocrystalline phase. The nanograin and microcrystallite sizes, the type and parameters of their lattices are defined. Deposition of the powder PG-10N-01, PG-19N-01 and PGAN-33 coatings by the plasma detonation method with the subsequent surface melting leads to the formation of multiphase dense coatings with the inter-metallic strengthening compounds, oxides and carbides. The irradiated coatings possess high microhardness, which is about 5 GPа, and corrosion resistance in sea-water.

  16. Atom probe tomography of a Ti–Si–Al–C–N coating grown on a cemented carbide substrate

    Energy Technology Data Exchange (ETDEWEB)

    Thuvander, M.; Östberg, G. [Department of Applied Physics, Chalmers University of Technology, SE 412 96 Göteborg (Sweden); Ahlgren, M. [Sandvik Coromant, SE 126 80 Stockholm (Sweden); Falk, L.K.L., E-mail: lklfalk@chalmers.se [Department of Applied Physics, Chalmers University of Technology, SE 412 96 Göteborg (Sweden)

    2015-12-15

    The elemental distribution within a Ti–Si–Al–C–N coating grown by physical vapour deposition on a Cr-doped WC–Co cemented carbide substrate has been investigated by atom probe tomography. Special attention was paid to the coating/substrate interface region. The results indicated a diffusion of substrate binder phase elements into the Ti–N adhesion layer. The composition of this layer, and the Ti–Al–N interlayer present between the adhesion layer and the main Ti–Si–Al–C–N layer, appeared to be sub-stoichiometric. The analysis of the interlayer showed the presence of internal surfaces, possibly grain boundaries, depleted in Al. The composition of the main Ti–Al–Si–C–N layer varied periodically in the growth direction; layers enriched in Ti appeared with a periodicity of around 30 nm. Laser pulsing resulted in a good mass resolution that made it possible to distinguish between N{sup +} and Si{sup 2+} at 14 Da. - Highlights: • A Ti–Si–Al–C–N coating/WC–Co substrate interface has been analysed by APT. • The TiN adhesion layer and the Ti–Al–N interlayer appeared to be anion deficient. • Intermixing of Co and Cr from the substrate was observed in the Ti–N adhesion layer. • The Ti–Si–Al–C–N coating displayed an undulating composition in the growth direction.

  17. Iron carbide as a source of carbon for graphite and diamond formation under lithospheric mantle P-T parameters

    Science.gov (United States)

    Bataleva, Yuliya V.; Palyanov, Yuri N.; Borzdov, Yuri M.; Bayukov, Oleg A.; Zdrokov, Evgeniy V.

    2017-08-01

    Experimental modeling of natural carbide-involving reactions, implicated in the graphite and diamond formation and estimation of the iron carbide stability in the presence of S-bearing fluids, sulfide melts as well as mantle silicates and oxides, was performed using a multi-anvil high-pressure split-sphere apparatus. Experiments were carried out in the carbide-sulfur (Fe3C-S), carbide-sulfur-oxide (Fe3C-S-SiO2-MgO) and carbide-sulfide (Fe3C-FeS2) systems, at pressure of 6.3 GPa, temperatures in the range of 900-1600 °C and run time of 18-40 h. During the interaction of cohenite with S-rich reduced fluid or pyrite at 900-1100 °C, extraction of carbon from carbide was realized, resulting in the formation of graphite in assemblage with pyrrhotite and cohenite. At higher temperatures complete reaction of cohenite with newly-formed sulfide melt was found to produce metal-sulfide melt with dissolved carbon (Fe64S27C9 (1200 °C)-Fe54S40C6 (1500 °C), at.%), which acted as a crystallization medium for graphite (1200-1600 °C) and diamond growth on seeds (1300-1600 °C). Reactions of cohenite and oxides with S-rich reduced fluid resulted in the formation of graphite in assemblage with highly ferrous orthopyroxene and pyrrhotite (900-1100 °C) or in hypersthene formation, as well as graphite crystallization and diamond growth on seeds in the Fe-S-C melt (1200-1600 °C). We show that the main processes of carbide interaction with S-rich fluid or sulfide melt are recrystallization of cohenite (900-1100 °C), extraction of carbon and iron in the sulfide melt, and graphite formation and diamond growth in the metal-sulfide melt with dissolved carbon. Our results evidence that iron carbide can act as carbon source in the processes of natural graphite and diamond formation under reduced mantle conditions. We experimentally demonstrate that cohenite in natural environments can be partially consumed in the reactions with mantle silicates and oxides, and is absolutely unstable in

  18. Formation of Al2O3-HfO2 Eutectic EBC Film on Silicon Carbide Substrate

    Directory of Open Access Journals (Sweden)

    Kyosuke Seya

    2015-01-01

    Full Text Available The formation mechanism of Al2O3-HfO2 eutectic structure, the preparation method, and the formation mechanism of the eutectic EBC layer on the silicon carbide substrate are summarized. Al2O3-HfO2 eutectic EBC film is prepared by optical zone melting method on the silicon carbide substrate. At high temperature, a small amount of silicon carbide decomposed into silicon and carbon. The components of Al2O3 and HfO2 in molten phase also react with the free carbon. The Al2O3 phase reacts with free carbon and vapor species of AlO phase is formed. The composition of the molten phase becomes HfO2 rich from the eutectic composition. HfO2 phase also reacts with the free carbon and HfC phase is formed on the silicon carbide substrate; then a high density intermediate layer is formed. The adhesion between the intermediate layer and the substrate is excellent by an anchor effect. When the solidification process finished before all of HfO2 phase is reduced to HfC phase, HfC-HfO2 functionally graded layer is formed on the silicon carbide substrate and the Al2O3-HfO2 eutectic structure grows from the top of the intermediate layer.

  19. Bias-magnetron sputtering of tungsten carbide coatings on steel; Bias-Magnetron Sputtern von Wolframkarbid-Schichten auf Stahl

    Energy Technology Data Exchange (ETDEWEB)

    Gubisch, M.; Spiess, L.; Romanus, H.; Schawohl, J.; Knedlik, C. [Technische Universitaet Ilmenau, Institut fuer Werkstofftechnik/ Zentrum fuer Mikro- und Nanotechnologien (ZMN), Ilmenau (Germany)

    2004-11-01

    The influence of bias voltage between 0 V to -800 V on the properties of dc and rf magnetron sputtered tungsten carbide coatings with 1 {mu}m thickness on cold work steel 90MnCrV8 were determined. The coatings were analysed with SEM, AFM, EDX, XRD and micro hardness tester. The morphology, the chemical composition, the phase transformation and the hardness of the deposited layers were appropriated. Non-stoechiometric cubic phase of tungsten carbide WC{sub 1-x} with <100> preferred orientation formed by non reactive magnetron sputtering without ion bombardment. Chemical composition, crystallinity, preferred orientation, morphology and phases are influence by variation of bias voltage. These changes in coating properties results in significant variation of hardness between 8 GPa and 20 GPa. (Abstract Copyright [2004], Wiley Periodicals, Inc.) [German] In dieser Arbeit wird der Einfluss der Biasspannung im Bereich von 0 V bis -800 V auf die Eigenschaften von 1 {mu}m dicken DC und RF Magnetron gesputterten Wolframkarbidschichten auf niedriglegierten Kaltarbeitsstahl 90MnCrV8 untersucht. Die Schichten wurden mittels REM, EDX, AFM, Universalhaertepruefgeraet und XRD hinsichtlich der wichtigsten Schichteigenschaften wie Morphologie, Phasenausbildung, Vorzugsorientierung, Universalhaerte und chemischer Zusammensetzung charakterisiert. Ohne zusaetzlichen Ionenbeschuss bildet sich beim nichtreaktiven Magnetron Sputtern die nicht stoechiometrische kubische Phase des Wolframkarbids WC{sub 1-x} mit einer <100>-Orientierung aus. In Abhaengigkeit der Biasspannung wird die chemischen Zusammensetzung, Kristallinitaet, Vorzugsorientierung, Morphologie und die Phasenausbildung beeinflusst. Die Veraenderungen der genannten Schichteigenschaften fuehrten zu signifikanten Haerteaenderungen im Bereich von 8 GPa und 20 GPa. (Abstract Copyright [2004], Wiley Periodicals, Inc.)

  20. Formation of protein-coated iron minerals.

    Science.gov (United States)

    Lewin, Allison; Moore, Geoffrey R; Le Brun, Nick E

    2005-11-21

    The ability of iron to cycle between Fe(2+) and Fe(3+) forms has led to the evolution, in different forms, of several iron-containing protein cofactors that are essential for a wide variety of cellular processes, to the extent that virtually all cells require iron for survival and prosperity. The redox properties of iron, however, also mean that this metal is potentially highly toxic and this, coupled with the extreme insolubility of Fe(3+), presents the cell with the significant problem of how to maintain this essential metal in a safe and bioavailable form. This has been overcome through the evolution of proteins capable of reversibly storing iron in the form of a Fe(3+) mineral. For several decades the ferritins have been synonymous with the function of iron storage. Within this family are subfamilies of mammalian, plant and bacterial ferritins which are all composed of 24 subunits assembled to form an essentially spherical protein with a central cavity in which the mineral is laid down. In the past few years it has become clear that other proteins, belonging to the family of DNA-binding proteins from starved cells (the Dps family), which are oligomers of 12 subunits, and to the frataxin family, which may contain up to 48 subunits, are also able to lay down a Fe(3+) mineral core. Here we present an overview of the formation of protein-coated iron minerals, with particular emphasis on the structures of the protein coats and the mechanisms by which they promote core formation. We show on the one hand that significant mechanistic similarities exist between structurally dissimilar proteins, while on the other that relatively small structural differences between otherwise similar proteins result in quite dramatic mechanistic differences.

  1. Tungsten carbide coatings with different binders prepared by low power plasma spray system

    Institute of Scientific and Technical Information of China (English)

    GAO Yang; M.F.Morks; FU Ying-qing

    2004-01-01

    Thermal spraying of cermet coatings is widely used for protection of machining parts against wear and corrosion. These coatings consist of WC particles in metal binders such as Co, Cr and Ni. Three kinds of WC powders with different metal binders (Co, NiCr and CoCr) were sprayed by low power plasma spray system on Al-Si-Cu alloy substrate. Fundamental aspects of sprayed cermet coatings, including (i) the effects of binder type on the coating structure, (ii) the hardness and (iii) the microstructure, were investigated. All cermet coatings have the same phase structure such as WC and W2 C. However, the intensities of these phases are different in each coating, mainly due to the difference in solidification rate in each case. Moreover, the hardness measurements are found to be different in each coating. The results show that, binder type has a significant effect on the physical and mechanical properties of the sprayed coatings.

  2. 2H-SiC Dendritic Nanocrystals In Situ Formation from Amorphous Silicon Carbide under Electron Beam Irradiation

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    Under electron beam irradiation, the in-situ formation of 2H-SiC dentritic nanocrystals from amorphous silicon carbide at room temperature was observed. The homogenous transition mainly occurs at the thin edge and on the surface of specimen where the energy obtained from electron beam irradiation is high enough to cause the amorphous crystallizing into 2H-SiC.

  3. Atomistic explanation of shear-induced amorphous band formation in boron carbide.

    Science.gov (United States)

    An, Qi; Goddard, William A; Cheng, Tao

    2014-08-29

    Boron carbide (B4C) is very hard, but its applications are hindered by stress-induced amorphous band formation. To explain this behavior, we used density function theory (Perdew-Burke-Ernzerhof flavor) to examine the response to shear along 11 plausible slip systems. We found that the (0111)/ slip system has the lowest shear strength (consistent with previous experimental studies) and that this slip leads to a unique plastic deformation before failure in which a boron-carbon bond between neighboring icosahedral clusters breaks to form a carbon lone pair (Lewis base) on the C within the icosahedron. Further shear then leads this Lewis base C to form a new bond with the Lewis acidic B in the middle of a CBC chain. This then initiates destruction of this icosahedron. The result is the amorphous structure observed experimentally. We suggest how this insight could be used to strengthen B4C.

  4. Microwave-assisted formation of organic monolayers from 1-alkenes on silicon carbide.

    Science.gov (United States)

    van den Berg, Sebastiaan A; Alonso, Jose Maria; Wadhwa, Kuldeep; Franssen, Maurice C R; Wennekes, Tom; Zuilhof, Han

    2014-09-09

    The rate of formation of covalently linked organic monolayers on HF-etched silicon carbide (SiC) is greatly increased by microwave irradiation. Upon microwave treatment for 60 min at 100 °C (60 W), 1-alkenes yield densely packed, covalently attached monolayers on flat SiC surfaces, a process that typically takes 16 h at 130 °C under thermal conditions. This approach was extended to SiC microparticles. The monolayers were characterized by X-ray photoelectron spectroscopy and static water contact angle measurements. The microwave-assisted reaction is compatible with terminal functionalities such as alkenes that enable subsequent versatile "click" chemistry reactions, further broadening the range and applicability of chemically modified SiC surfaces.

  5. Progress in development of coated indexable cemented carbide inserts for machining of iron based work piece materials

    Science.gov (United States)

    Czettl, C.; Pohler, M.

    2016-03-01

    Increasing demands on material properties of iron based work piece materials, e.g. for the turbine industry, complicate the machining process and reduce the lifetime of the cutting tools. Therefore, improved tool solutions, adapted to the requirements of the desired application have to be developed. Especially, the interplay of macro- and micro geometry, substrate material, coating and post treatment processes is crucial for the durability of modern high performance tool solutions. Improved and novel analytical methods allow a detailed understanding of material properties responsible for the wear behaviour of the tools. Those support the knowledge based development of tailored cutting materials for selected applications. One important factor for such a solution is the proper choice of coating material, which can be synthesized by physical or chemical vapor deposition techniques. Within this work an overview of state-of-the-art coated carbide grades is presented and application examples are shown to demonstrate their high efficiency. Machining processes for a material range from cast iron, low carbon steels to high alloyed steels are covered.

  6. Research on Laser Cladded Nickel Based Nanometer Tungsten Carbide Composite Coating

    Institute of Scientific and Technical Information of China (English)

    ZHANG Guang-jun; DAI Jian-qiang; WANG Hui-ping; YAN Min-jie; XI Wen-long; ZOU Chang-gu; GE Da-fang

    2004-01-01

    CO2 laser is adopted on the surface of austenitic stainless steel (1Cr18Ni9) to clad nickel based nanometer WC/Co composite coating. SEM, EDAX, XRD, AFM and Scratch Testers are adopted to conduct analysis and research on the microstructure, composition, phase and bonding strength of the coating. Results indicate that the microstructure of coating is metallurgically bonded with stainless steel base, eliminating porosities and cracks. The coating has a considerable quantity of nanometer particles visible with a granularity ≤ 100nm under a nanoscope atomic microscope. The bonding strength of the laser cladded coating is remarkably improved respectively compared with conventional hot-sprayed coating and spray welding. The nanometer effect of nanometer WC/Co introduced into the coating plays an important role in the laser cladding processes.

  7. Research on Laser Cladded Nickel Based Nanometer Tungsten Carbide Composite Coating

    Institute of Scientific and Technical Information of China (English)

    ZHANGGuang-jun; DAIJian-qiang; WANGHui-ping; YANMin-jie; XIWen-long; ZOUChang-gu; GEDa-fang

    2004-01-01

    CO2 laser is adopted on the surface of austenitic stainless steel (1Cr18Ni9) to clad nickel based nanometer WC/Co composite coating. SEM, EDAX, XRD, AFM and Scratch Testers are adopted to conduct analysis and research on the microstructure, composition, phase and bonding strength of the coating. Results indicate that the microstructure of coating is metallurgically bonded with stainless steel base, eliminating porosities and cracks. The coating has a considerable quantity of nanometer particles visible with a granularity ≤100nm under a nanoscope atomic microscope. The bonding strength of the laser cladded coating is remarkably improved respectively compared with conventional hot-sprayed coating and spray welding. The nanometer effect of nanometer WC/Co introduced into the coating plays an important role in the laser cladding processes.

  8. Coated carbide drill performance under soluble coconut oil lubricant and nanoparticle enhanced MQL in drilling AISI P20

    Science.gov (United States)

    Jamil, N. A. M.; Azmi, A. I.; Fairuz, M. A.

    2016-02-01

    This research experimentally investigates the performance of a TiAlN coated carbide drill bit in drilling AISI P20 through two different kinds of lubricants, namely; soluble coconut oil (SCO) and nanoparticle-enhanced coconut oil (NECO) under minimum quantity lubrication system. The tool life and tool wear mechanism were studied using various cutting speeds of 50, 100 and 150 m/min with a constant feed of 0.01 mm/rev. Since the flank wear land was not regular along the cutting edge, the average flank wear (VB) was measured at several points using image analysis software. The drills were inspected using a scanning electron microscope to further elucidate the wear mechanism. The result indicates that drilling with the nanoparticle- enhanced lubricant was better in resisting the wear and improving the drill life to some extent

  9. High Speed Cutting Inconel 718 with Coated Carbide and Ceramic Inserts

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    High speed machining (HSM) technology is one of important aspects of advanced manufacturing technology. Nickel-based superalloys have been widely used in the aircraft and nuclear industry due to their exceptional thermal resistance and the ability to retain mechanical properties at elevated temperatures of service environment over 700 ℃. However, they are classified as difficult-to-cut materials due to their high shear strength, work hardening tendency, highly abrasive carbide particles in the microstructur...

  10. Silicon Carbide Shapes.

    Science.gov (United States)

    Free-standing silicon carbide shapes are produced by passing a properly diluted stream of a reactant gas, for example methyltrichlorosilane, into a...reaction chamber housing a thin walled, hollow graphite body heated to 1300-1500C. After the graphite body is sufficiently coated with silicon carbide , the...graphite body is fired, converting the graphite to gaseous CO2 and CO and leaving a silicon carbide shaped article remaining.

  11. Formation of titanium carbide layer by laser alloying with a light-transmitting resin

    Science.gov (United States)

    Yamaguchi, Takuto; Hagino, Hideki

    2017-01-01

    The weight reduction of mechanical components is becoming increasingly important, especially in the transportation industry, as fuel efficiency continues to improve. Titanium and titanium alloys are recognized for their outstanding potential as lightweight materials with high specific strength. Yet they also have poor tribological properties that preclude their use for sliding parts. Improved tribological properties of titanium would expand the application of titanium into different fields. Laser alloying is an effective process for improving surface properties such as wear resistance. The process has numerous advantages over conventional surface modification techniques. Many researchers have reported the usefulness of laser alloying as a technique to improve the wear resistance of titanium. The process has an important flaw, however, as defects such as cracks or voids tend to appear in the laser-alloyed zone. Our group performed a novel laser-alloying process using a light-transmitting resin as a source for the carbon element. We laser alloyed a surface layer of pure titanium pre-coated with polymethyl methacrylate (PMMA) and investigated the microstructure and wear properties. A laser-alloyed zone was formed by a reaction between the molten titanium and thermal decomposition products of PMMA at the interface between the substrate and PMMA. The cracks could be eliminated from the laser-alloyed zone by optimizing the laser alloying conditions. The surface of the laser-alloyed zone was covered with a titanium carbide layer and exhibited a superior sliding property and wear resistance against WC-Co.

  12. Laser cladding of Inconel 625-based composite coatings reinforced by porous chromium carbide particles

    Science.gov (United States)

    Janicki, Damian

    2017-09-01

    Inconel 625/Cr3C2 composite coatings were produced via a laser cladding process using Cr3C2 reinforcing particles presenting an open porosity of about 60%. A laser cladding system used consisted of a direct diode laser with a rectangular beam spot and the top-hat beam profile, and an off-axis powder injection nozzle. The microstructural characteristics of the coatings was investigated with the use of scanning electron microscopy and X-ray diffraction. A complete infiltration of the porous structure of Cr3C2 reinforcing particles and low degree of their dissolution have been achieved in a very narrow range of processing parameters. Crack-free composite coatings having a uniform distribution of the Cr3C2 particles and their fraction up to 36 vol% were produced. Comparative erosion tests between the Inconel 625/Cr3C2 composite coatings and the metallic Inconel 625 coatings were performed following the ASTM G 76 standard test method. It was found that the composite coatings have a significantly higher erosion resistance to that of metallic coatings for both 30° and 90° impingement angles. Additionally, the erosion performances of composite coatings were similar for both the normal and oblique impact conditions. The erosive wear behaviour of composite coatings is discussed and related to the unique microstructure of these coatings.

  13. Mechanical Properties and Corrosion Resistance of HVOF Sprayed Coatings Using Nanostructured Carbide Powders

    Directory of Open Access Journals (Sweden)

    Żórawski W.

    2016-12-01

    Full Text Available Nanostructured and composite WC-12Co coatings were prepared by means of the supersonic spray process (HVOF. The microstructure and composition of WC-12Co nanostructured powder were analyzed by scanning electron microscope (SEM and transmission electron microscope (TEM. Investigations revealed nano grains of WC with the size in the range of 50-500 nm. The nanostructured sprayed coating was analysed by SEM and phase composition was investigated by X-ray diffractometer (XRD. A denser coating structure with higher hardness was observed compared to conventional coating with a small amount of W2C, WC1−x, W and some amorphous phase. Young’s modulus and hardness were determined by depth sensing indentation in HVOF sprayed WC-12Co nanostructured coatings. Results were compared to conventional coatings and the relevance of the nanostructure was analyzed. An indentation size effect was observed on the polished surface and cross-section of both coatings. Data provided by indentation tests at maximum load allow to estimate hardness and elastic modulus. Enhanced nanomechanical properties of conventional coating in comparison to nanostructured one were observed. Nanostructured coatings WC-12Co (N revealed significantly better corrosion resistance.

  14. The impact of thermal fatigue and carbidization on the W coatings deposited on CFC tiles for the ITER-like Wall project at JET

    Energy Technology Data Exchange (ETDEWEB)

    Ruset, C., E-mail: ruset@infim.ro [National Institute for Laser, Plasma and Radiation Physics, Bucharest, Euratom-MEdC Association Romania (Romania); Grigore, E.; Falie, D.; Gherendi, M. [National Institute for Laser, Plasma and Radiation Physics, Bucharest, Euratom-MEdC Association Romania (Romania); Maier, H. [Max-Plank Institut für Plasma Physik, Euratom Association, 85748 Garching (Germany); Rasinski, M. [Faculty of Materials Science and Engineering, Warsaw University of Technology, Warsaw (Poland); Matthews, G.F. [Culham Centre for Fusion Energy, Euratom Association, Abingdon (United Kingdom); Zoita, V. [National Institute for Laser, Plasma and Radiation Physics, Bucharest, Euratom-MEdC Association Romania (Romania); EFDA Close Support Unit, Culham Science Centre, Abingdon, OX14 3DB (United Kingdom)

    2013-10-15

    Highlights: ► Degradation curves of the W coatings depend on temperature and number of pulses. ► Thermo-mechanical properties of the W coatings are associated with degradation curves. ► Thermal fatigue and carbidization affect the interface between CFC and W. ► A pore structure was detected at the interface by SEM examination. -- Abstract: Since August 2011 JET operates with the ITER-like wall comprising bulk Be tiles, bulk W tiles and W coated CFC tiles with a thickness of 10–15 μm and 20–25 μm. In order to evaluate behavior of the W coatings to a cyclic thermal loading relevant to JET operation, high heat flux (HHF) tests have been carried out up to 5100 pulses with an electron beam facility at peak temperatures of 1000 °C, 1250 °C and 1450 °C. The pulse duration was 24 s. Optical inspections of the W layer performed periodically by interrupting the test revealed small delaminations with the size of 50–500 μm. The dependence of the delamination percentage on the number of pulses can be seen as a degradation curve for each particular W coating. In this way the thermo-mechanical properties of the W coatings can be characterized quantitatively. Thermal fatigue and carbidization of the tungsten due to the diffusion of the carbon from the substrate have been recognized as mechanisms for degradation of the coatings. Tungsten carbides have been identified by using TEM (transmission electron microscopy) diffraction analysis on FIB (focused ion beam) prepared cross-section samples subjected to HHF tests. Nano-pores developed at the CFC–Mo and Mo–W interfaces during the tests might be also responsible for the degradation of the coating.

  15. Atomic layer deposited titanium dioxide coatings on KD-II silicon carbide fibers and their characterization

    Science.gov (United States)

    Cao, Shiyi; Wang, Jun; Wang, Hao

    2016-03-01

    To provide oxidation protection and/or to act as an interfacial coating, titanium oxide (TiO2) coatings were deposited on KD-II SiC fibers by employing atomic layer deposition (ALD) technique with tetrakis(dimethylamido)titanium (TDMAT) and water (H2O) as precursors. The average deposition rate was about 0.08 nm per cycle, and the prepared coatings were smooth, uniform and conformal, shielding the fibers entirely. The as-deposited coatings were amorphous regardless of the coating thickness, and changed to anatase and rutile crystal phase after annealing at 600 °C and 1000 °C, respectively. The oxidation measurement suggests that the TiO2 coating enhanced the oxidation resistance of SiC fibers obviously. SiC fibers coated with a 70-nm-thick TiO2 layer retained a relatively high tensile strength of 1.66 GPa even after exposition to air at 1400 °C for 1 h, and thick silica layer was not observed. In contrast, uncoated SiC fibers were oxidized dramatically through the same oxidation treatment, covered with a macro-cracked thick silica film, and the tensile strength was not measurable due to interfilament adhesion. The above results indicate that TiO2 films deposited by ALD are a promising oxidation resistance coating for SiC fibers.

  16. Study of the Process of the Formation of Niobium Carbide on Graphite Particles,

    Science.gov (United States)

    fluid bed. Details were worked out specifically for the deposition of niobium carbide . Curves showing deposit thickness as function of process time and...temperature indicate a diffusion process. X-ray structural analyses established that a uniform deposit of niobium carbide , of nearly stoichiometric composition, was formed about the entire particle surfaces. (Author)

  17. 镍-磷-碳化硅镀层制备工艺的研究%Study on Technology of Nickel-Phosphorus-Silicon Carbide Particle Coating

    Institute of Scientific and Technical Information of China (English)

    宿辉

    2014-01-01

    为了提高化学复合镀层的性能,采用纳米碳化硅颗粒为增强体制备了镍-磷-碳化硅化学复合镀层,研究了温度、pH、搅拌速率对镍-磷-碳化硅镀层沉积速率的影响,确定了最佳施镀工艺:温度为84益、pH值为4.6、搅拌速度为200r·min-1。%In order to improve the properties of electroless composite coating, the Nickel- Phosphorus-Silicon carbide particle coating electroless composite coating added Silicon carbide particle was prepared and various parameters on the Nickel- Phosphorus-Silicon carbide particle coating were studied systematically. The experimental results show that:temperature, pH stirring speed deposition rate had a greater influence. It was confirmd that the temperature was 84℃, the pH was 4.6, the best stirring rate was 200r/mim-1.

  18. The wear of the carbide cutting tools coated with TiN during the milling of Inconel 738

    Science.gov (United States)

    Sebhi, A.; Douib, N.

    2017-02-01

    The machining of superalloy parts still an area not very clear in mechanical manufacturing. It is found to be used in particular areas such as gas turbine, rocket engine, space ships, nuclear reactors, and pumps. The machining of Inconel 738 superalloy has been studied in this context, with the aim to understand the wear behavior with carbide inserts coated with TiN and in order to optimize the cutting parameters before starting the production. The wear behavior of the inserts during the machining process of a very tough austenitic superalloy is unclear, and requires a series of well determined tests. The life of the insert under high stress such as pressure, cutting speed, high temperature, in a hostile zone and in contact with a very tough and harder material is determined. The generated process of wear is very complex, because it is followed by physico-chemical phenomenon appearing on the contact surfaces between the active part of the tool and workpiece.The lifetime of machine tools often depends on the tribological characteristics of the material couples (cutting tool / material to be machined). It has been shown that the most influential parameter is the coating, then comes the sliding speed. A relationship between the wear VB and the roughness Ra is proposed to collect information on the cutting edge and the quality of the tool by measuring the roughness. For wear measurement, an indirect method is used in coupling a Touptek photonics camera to capture and Ttoupview analysis software.

  19. Application of the laser spallation technique to the measurement of the adhesion strength of tungsten carbide coatings on superalloy substrates

    Energy Technology Data Exchange (ETDEWEB)

    Boustie, M.; Aoroux, E.; Romain, J.-P. [Ecole Nationale Superieure de Mecanique et d' Aerotechnique (ENSMA), 86 - Futuroscope (FR). Lab. de Combustion et de Detonique (LCD)

    2000-10-01

    High power pulsed lasers are used to induce shock waves in Hastelloy X targets coated with tungsten carbide of 70 {mu}m and 50 {mu}m thickness. In suitable irradiation conditions, a debonding of the substrate/coating interface due to the generation of tensile stresses is observed. Experimental results are analyzed with the use of numerical simulations yielding the stress history at interface and its dependence on laser pulse intensity up to 600 GW/cm{sup 2} with 1 ns and 3 ns durations under direct irradiation, and 23 ns with water confinement. As a consequence of shock decay during the propagation through the substrate, a strong variation of incident intensity results in a small variation of tensile stress. This allows an accurate determination of the debonding threshold which is found in the range of 1.0 to 1.3 GPa for short laser pulses (1 and 3 ns) and 0.5 to 0.6 GPa for long laser pulses (23 ns confined). (orig.)

  20. Application of the laser spallation technique to the measurement of the adhesion strength of tungsten carbide coatings on superalloy substrates

    Science.gov (United States)

    Boustie, M.; Auroux, E.; Romain, J.-P.

    2000-10-01

    High power pulsed lasers are used to induce shock waves in Hastelloy X targets coated with tungsten carbide of 70 μm and 50 μm thickness. In suitable irradiation conditions, a debonding of the substrate/coating interface due to the generation of tensile stresses is observed. Experimental results are analyzed with the use of numerical simulations yielding the stress history at interface and its dependence on laser pulse intensity up to 600 GW/cm2 with 1 ns and 3 ns durations under direct irradiation, and 23 ns with water confinement. As a consequence of shock decay during the propagation through the substrate, a strong variation of incident intensity results in a small variation of tensile stress. This allows an accurate determination of the debonding threshold which is found in the range of 1.0 to 1.3 GPa for short laser pulses (1 and 3 ns) and 0.5 to 0.6 GPa for long laser pulses (23 ns confined).

  1. Atom probe tomography of a Ti-Si-Al-C-N coating grown on a cemented carbide substrate.

    Science.gov (United States)

    Thuvander, M; Östberg, G; Ahlgren, M; Falk, L K L

    2015-12-01

    The elemental distribution within a Ti-Si-Al-C-N coating grown by physical vapour deposition on a Cr-doped WC-Co cemented carbide substrate has been investigated by atom probe tomography. Special attention was paid to the coating/substrate interface region. The results indicated a diffusion of substrate binder phase elements into the Ti-N adhesion layer. The composition of this layer, and the Ti-Al-N interlayer present between the adhesion layer and the main Ti-Si-Al-C-N layer, appeared to be sub-stoichiometric. The analysis of the interlayer showed the presence of internal surfaces, possibly grain boundaries, depleted in Al. The composition of the main Ti-Al-Si-C-N layer varied periodically in the growth direction; layers enriched in Ti appeared with a periodicity of around 30 nm. Laser pulsing resulted in a good mass resolution that made it possible to distinguish between N(+) and Si(2+) at 14 Da.

  2. Sliding Wear Behavior of Plasma Sprayed Zirconia Coating on Cast Aluminum against Silicon Carbide Ceramic

    Institute of Scientific and Technical Information of China (English)

    Thuong-Hien LE; Young-Hun CHAE; Seock-Sam KIM

    2005-01-01

    The sliding wear behaviors of ZrO2-22 wt pct MgO (MZ) and ZrO2-8 wt pct Y2O3 (YZ) coatings deposited on a cast aluminum alloy with bond layer (NiCrCoAlY) by plasma spray were investigated under dry test conditions at room temperature. Under all load conditions, the wear mechanisms of the MZ and YZ coatings were almost the same.The material transfer and pullout were involved in the wear process of the studied coatings under the test conditions.The wear rate of the MZ coating was less than that of the YZ coating. While increasing the normal load, the wear rates of the MZ and YZ coatings increased. SEM was used to examine the worn surfaces and to elucidate likely wear mechanisms. Energy dispersive X-ray spectroscopy (EDX) analysis of the worn surfaces indicated that material transfer occurred in the direction from the SiC ball to the disk. Fracture toughness had a significant influence on the wear performance of the coatings. It was suggested that the material transfer played an important role in the wear behavior.

  3. Morphological evolution of primary TiC carbide in laser clad TiC reinforced FeAl intermetallic composite coating

    Institute of Scientific and Technical Information of China (English)

    陈瑶; 王华明

    2003-01-01

    The novel rapidly solidified TiC/FeAl composite coatings were fabricated by laser cladding on the substrate of 1Cr18Ni9Ti stainless steel, particular emphasis has been placed on the growth morphologies of TiC carbide and its growth mechanism under a constant solidification conditions. Results show that the growth morphology of TiC carbide strongly depends upon the nucleation process and mass transportation process of TiC forming elements in laser melt pool. With increasing amount of titanium and carbon in melt pool, the growth morphology of TiC carbide changes from block-like to star-like and well-developed dendrite. As the amount of titanium and carbon increases further, TiC carbide particles are found to be irregular polyhedral block. Although the growth morphologies of TiC are various,their advancing fronts are all faceted, illustrating that TiC carbide grows by the mechanism of lateral ledge growth.

  4. Methods of producing continuous boron carbide fibers

    Energy Technology Data Exchange (ETDEWEB)

    Garnier, John E.; Griffith, George W.

    2015-12-01

    Methods of producing continuous boron carbide fibers. The method comprises reacting a continuous carbon fiber material and a boron oxide gas within a temperature range of from approximately 1400.degree. C. to approximately 2200.degree. C. Continuous boron carbide fibers, continuous fibers comprising boron carbide, and articles including at least a boron carbide coating are also disclosed.

  5. Performance properties of electro-spark deposited carbide-ceramic coatings modified by laser beam

    Science.gov (United States)

    Radek, Norbert; Bartkowiak, Konrad

    The work presented in this paper determines the influence of the laser treatment process on the properties of electrospark coatings. The properties after laser treatment were examined by microstructure analysis, microhardness, roughness and adhesion tests. The studies were conducted using WC-Co-Al2O3 electrodes produced by sintering nanostructural powders. The anti-wear coatings were first deposited by an EIL-8A apparatus on C45 carbon steel and then laser melted within various process parameters. In this case Nd:YAG laser (BLS 720 model) was applied. The electro-spark deposited coatings are very promising to improve abrasive wear resistance of tools and machine parts, which was indicated by tribological tests.

  6. Homogeneous formation of epsilon carbides within the austenite during the isothermal transformation of a ductile iron at 410 °C

    Science.gov (United States)

    Gutierrez, I.; Aranzabal, J.; Castro, F.; Urcola, J. J.

    1995-05-01

    The transformation of a ductile iron at 410 °C for different times, after austenitization for 30 minutes at 900 °C, is analyzed in detail. Upper bainite and a high volume fraction of austenite are formed for intermediate annealing times. A certain amount of martensite is observed after quenching not only for short transformation times but also for intermediate times. The formation of the martensite on cooling after intermediate transformation times is due to the decrease in carbon concentration of the retained austenite because of the homogeneous precipitation of epsilon carbides within. This homogeneous precipitation of epsilon carbide inside austenite is unambiguously observed. The epsilon carbide, pre-precipitated in austenite, which transforms to martensite on cooling, continues growing in the martensite after transformation. For long times of austempering at 410 °C, some complex large carbides or silicocarbides are formed, probably from the epsilon carbide, which result in the total decomposition of austenite.

  7. Studies on Mechanical Behaviour of Aluminium/Nickel Coated Silicon Carbide Reinforced Functionally Graded Composite

    Directory of Open Access Journals (Sweden)

    A. Mohandas

    2017-06-01

    Full Text Available The aim of the work is to fabricate functionally graded aluminium (Al-Si6Cu/ nickel coated SiC metal matrix composite using centrifugal casting route. SiC particles (53-80 µm were coated with nickel using electroless coating technique to enhance the wettability with aluminium matrix. Several attempts were made to coat nickel on SiC by varying the process temperature (65 °C, 75 °C, and 85 °C to obtain a uniform coating. Silicon particles coated with nickel were characterised using EDS enabled Field Emission Scanning Electron Microscope and it was found that the maximum nickel coating on SiC occurred at a process temperature of 75°C. This nickel coated SiC particles were used as the reinforcement for the manufacture of functionally graded metal matrix composite and a cast specimen of dimensions 150×90×15 mm was obtained. To ensure the graded properties in the fabricated composites, microstructure (at a distance of 1, 7 and 14 mm and hardness (at a distance of 1, 3, 7, 10 and 14 mm from outer periphery taken in the radial direction was analysed using Zeiss Axiovert metallurgical microscope and Vickers micro hardness tester respectively. The microstructure reveals presence of more SiC particles at the outer periphery compared to inner periphery and the hardness test shows that the hardness also decreased from outer periphery (90 HV to inner periphery (78 HV.Tensile strength of specimen from outer zone (1-7mm and inner zone (8-14 mm of casting was also tested and found out a value of 153.3 Mpa and 123.3 Mpa for the outer zone and inner zone respectively. An important observation made was that the outer periphery of casting was particle rich and the inner periphery was particle deficient because of centrifugal force and variation in density between aluminium matrix and reinforcement. Functionally graded Al/SiC metal matrix composite could be extensively used in automotive industry especially in the manufacture of liners and brake drums.

  8. Effect of Addition of Polytetrafluoroethylene (PTFE) and Silicon Carbide (SIC) on Properties of Electroless Nickel AHoy Coatings

    Institute of Scientific and Technical Information of China (English)

    WUYu-cheng; HUXiao-ye; WANGWen.fang; HUANGXin-min

    2004-01-01

    Electroless nickel (copper)-phosphorus-silicon carbide (SiC)-polytetrafluorocthylene(PTFE) composite coatigs were prepared by adding SiC and PTFE into electroless nickel(copper)-phosphorus alloy baths.The effects of addition of SiC and PTFE on depositing rate.microhardness.wear resistance and anti-fiction of the resulted composite coatings were studied.The results indicated that electroless nickel(copper).phosphorus alloy coatings were grealty improved in depositing rate,microhardness,wear resistance and antifriction by co-deposited proper amount of SiC and PTFE.

  9. Formation of carbon vacancy in 4H silicon carbide during high-temperature processing

    Science.gov (United States)

    Ayedh, H. M.; Bobal, V.; Nipoti, R.; Hallén, A.; Svensson, B. G.

    2014-01-01

    As-grown and pre-oxidized silicon carbide (SiC) samples of polytype 4H have been annealed at temperatures up to 1950 °C for 10 min duration using inductive heating, or at 2000 °C for 30 s using microwave heating. The samples consisted of a n-type high-purity epitaxial layer grown on 4° off-axis ⟨0001⟩ n+-substrate and the evolution of the carbon vacancy (VC) concentration in the epitaxial layer was monitored by deep level transient spectroscopy via the characteristic Z1/2 peak. Z1/2 appears at ˜0.7 eV below the conduction band edge and arises from the doubly negative charge state of VC. The concentration of VC increases strongly after treatment at temperatures ≥ 1600 °C and it reaches almost 1015 cm-3 after the inductive heating at 1950 °C. A formation enthalpy of ˜5.0 eV is deduced for VC, in close agreement with recent theoretical predictions in the literature, and the entropy factor is found to be ˜5 k (k denotes Boltzmann's constant). The latter value indicates substantial lattice relaxation around VC, consistent with VC being a negative-U system exhibiting considerable Jahn-Teller distortion. The microwave heated samples show evidence of non-equilibrium conditions due to the short duration used and display a lower content of VC than the inductively heated ones. Finally, concentration-versus-depth profiles of VC favour formation in the "bulk" of the epitaxial layer as the prevailing process and not a Schottky type process at the surface.

  10. Wear-resistant ball bearings for space applications. [coated with titanium carbide

    Science.gov (United States)

    Boving, H.; Hintermann, H. E.; Haenni, W.; Bondivenne, E.; Boeto, M.; Conde, M.

    1977-01-01

    Ball bearings for hostile environments were developed. They consist of normal ball bearing steel parts of which the rings are coated with hard, wear-resistant, chemical vapor deposited (C.V.D) TiC. Experiments in ultrahigh vacuum, using cages of various materials with self-lubricating properties, have shown that such bearings are suitable for space applications.

  11. Effect of cutting parameters on sustainable machining performance of coated carbide tool in dry turning process of stainless steel 316

    Science.gov (United States)

    Bagaber, Salem A.; Yusoff, Ahmed Razlan

    2017-04-01

    The manufacturing industry aims to produce many products of high quality with relatively less cost and time. Different cutting parameters affect the machining performance of surface roughness, cutting force, and material removal rate. Nevertheless, a few studies reported on the effects of sustainable factors such as power consumed, cycle time during machining, and tool life on the dry turning of AISI 316. The present study aims to evaluate the machining performance of coated carbide in the machining of hard steel AISI 316 under the dry turning process. The influence of cutting parameters of cutting speed, feed rate, and depth of cut with their five (5) levels is established by a central composite design. Highly significant parameters were determined by analysis of variance (ANOVA), and the main effects of power consumed and time during machining, surface roughness, and tool wear were observed. Results showed that the cutting speed was proportional to power consumption and tool wear. Meanwhile, insignificant to surface roughness, feed rate most significantly affected surface roughness and power consumption followed by depth of cut.

  12. Analysis of tungsten carbide coatings by infrared laser-induced argon spark with inductively coupled plasma atomic emission spectrometry

    Science.gov (United States)

    Kanický, V.; Otruba, V.; Mermet, J.-M.

    2000-10-01

    Infrared laser ablation was studied for application to the analysis of plasma-sprayed tungsten carbide/cobalt coatings. The potential of the laser induced argon-spark (LINA-Spark™), as a sample introduction device in inductively coupled plasma atomic emission spectrometry was studied. The use of an IR laser along with defocusing led to laser-induced microplasma-based ablation. The mass ablation rate, represented by the ICP emission intensity per laser beam unit area, exhibited a flat increase in the irradiance range 2-250 GW/cm 2. A low slope (0.5) of this dependence in log-log scale gave evidence of plasma shielding. The steep increase in the measured acoustic signal when focused in front of the sample, i.e. in argon, indicated a breakdown of argon. Consequently, considerably lower ICP emissions were observed within the same range of irradiance. The cobalt/tungsten line intensity ratio in the ICP was practically constant from 1.5 up to at least 250 GW/cm 2. Acceptable precision (R.S.D.<5%) was obtained without internal standardization for irradiance between 2 and 8 GW/cm 2. Optimization of the laser pulse energy, repetition rate, beam focusing and sample displacement during interaction led to the linearization of dependences of signal vs. cobalt percentage, at least up to the highest studied value of 23% Co.

  13. On the melt infiltration of copper coated silicon carbide with an aluminium alloy

    Science.gov (United States)

    Asthana, R.; Rohatgi, P. K.

    1992-01-01

    Pressure-assisted infiltration of porous compacts of Cu coated and uncoated single crystals of platelet shaped alpha (hexagonal) SiC was used to study infiltration dynamics and particulate wettability with a 2014 Al alloy. The infiltration lengths were measured for a range of experimental variables which included infiltration pressure, infiltration time, and SiC size. A threshold pressure (P(th)) for flow initiation through compacts was identified from an analysis of infiltration data; P(th) decreased while penetration lengths increased with increasing SiC size (more fundamentally, due to changes in interparticle pore size) and with increasing infiltration times. Cu coated SiC led to lower P(th) and 60-80 percent larger penetration lengths compared to uncoated SiC under identical processing conditions.

  14. Unintentional carbide formation evidenced during high-vacuum magnetron sputtering of transition metal nitride thin films

    Science.gov (United States)

    Greczynski, G.; Mráz, S.; Hultman, L.; Schneider, J. M.

    2016-11-01

    Carbide signatures are ubiquitous in the surface analyses of industrially sputter-deposited transition metal nitride thin films grown with carbon-less source materials in typical high-vacuum systems. We use high-energy-resolution photoelectron spectroscopy to reveal details of carbon temporal chemical state evolution, from carbide formed during film growth to adventitious carbon adsorbed upon contact with air. Using in-situ grown Al capping layers that protect the as-deposited transition metal nitride surfaces from oxidation, it is shown that the carbide forms during film growth rather than as a result of post deposition atmosphere exposure. The XPS signature of carbides is masked by the presence of adventitious carbon contamination, appearing as soon as samples are exposed to atmosphere, and eventually disappears after one week-long storage in lab atmosphere. The concentration of carbon assigned to carbide species varies from 0.28 at% for ZrN sample, to 0.25 and 0.11 at% for TiN and HfN, respectively. These findings are relevant for numerous applications, as unintentionally formed impurity phases may dramatically alter catalytic activity, charge transport and mechanical properties by offsetting the onset of thermally-induced phase transitions. Therefore, the chemical state of C impurities in PVD-grown films should be carefully investigated.

  15. Formation of carbide phases upon the mechanosynthesis of the (Fe0.93Cr0.07)75C25 alloy compared with other carbide-forming processes

    Science.gov (United States)

    Volkov, V. A.; Chulkina, A. A.; El'kin, I. A.; Elsukov, E. P.

    2016-02-01

    Methods of X-ray diffraction, differential thermal analysis, and measurements of the dynamic magnetic susceptibility have been used to investigate the sequence of phase transformations upon the mechanical alloying of a mixture of powders of the initial components of the composition (Fe0.93Cr.07)75C25. It has been shown that, at later stages of mechanical alloying, the phase composition is determined by the conditions of the dynamic equilibrium between the crystalline and amorphous phases. A change in the conditions of mechanical alloying leads to a shift in this equilibrium and to a change in the phase composition of the alloy. A comparison of carbide formation in the Fe-C system upon the mechanosynthesis, tempering of martensite, the saturation of iron with carbon from the gaseous medium, the quenching of the melt, and the sputtering deposition of films has been performed. Some general regularities have been established, from which it follows that an important role in phase formation upon the mechanosynthesis, just as in other abovementioned processes, is played by the thermally activated phenomena.

  16. Surface Layer States of Worn Uncoated and TiN-Coated WC/Co-Cemented Carbide Cutting Tools after Dry Plain Turning of Carbon Steel

    Directory of Open Access Journals (Sweden)

    Johannes Kümmel

    2013-01-01

    Full Text Available Analyzing wear mechanisms and developments of surface layers in WC/Co-cemented carbide cutting inserts is of great importance for metal-cutting manufacturing. By knowing relevant processes within the surface layers of cutting tools during machining the choice of machining parameters can be influenced to get less wear and high tool life of the cutting tool. Tool wear obviously influences tool life and surface integrity of the workpiece (residual stresses, surface quality, work hardening, etc., so the choice of optimised process parameters is of great relevance. Vapour-deposited coatings on WC/Co-cemented carbide cutting inserts are known to improve machining performance and tool life, but the mechanisms behind these improvements are not fully understood. The interaction between commercial TiN-coated and uncoated WC/Co-cemented carbide cutting inserts and a normalised SAE 1045 steel workpiece was investigated during a dry plain turning operation with constant material removal under varied machining parameters. Tool wear was assessed by light-optical microscopy, scanning electron microscopy (SEM, and EDX analysis. The state of surface layer was investigated by metallographic sectioning. Microstructural changes and material transfer due to tribological processes in the cutting zone were examined by SEM and EDX analyses.

  17. Multilayer Coating Formation at the Deposition from Plasma

    OpenAIRE

    Shanin, Sergei Aleksandrovich; Knyazeva, Anna Georgievna

    2016-01-01

    The numerical experiment was carried out for the process of the coating composition formation during deposition from plasma. The chemical reactions between elements are taken into account. The nonuniform composition of the coating is determined by various transfer processes, including diffusion under stress action. To find the stress field the equilibrium problem was solved numerically because all physical and mechanical properties depend on composition. Stress field has been also obtained no...

  18. [Formation of microbial populations on the surface of protective coatings].

    Science.gov (United States)

    Kopteva, Zh P; Zanina, V V; Piliashenko-Novokhatnyĭ, A I; Kopteva, A E; Kozlova, I A

    2001-01-01

    Formation of microbial cenosis on the surface of polyethylene-, polyurethane- and oil-bitumen-based protective coatings was studied in dynamics during 1, 3, 7, 14 and 21 days. It has been shown that the biofilm was formed on the protective materials during 14 days and consisted of ammonifying, denitrifying, hydrocarbon-oxidizing and sulphate-reducing bacteria referred to Pseudomonas, Arthrobacter, Bacillus and Kesulfovibrio genera. The bacteria which form the biofilm on coatings possess high denitrifying and sulphate-reducing activities. Corrosion inhibitors-biocydes, introduced in composition of oil-bitumen coatings suppressed growth and metabolic activity of corrosion-active bacteria.

  19. PECULIARITIES OF PROCESSES OF CARBIDE FORMATION AND DISTRIBUTION OF Cr, Mn AND Ni IN WHITE CAST IRONS

    Directory of Open Access Journals (Sweden)

    V. V. Netrebko

    2015-01-01

    Full Text Available During crystallization of castings from white cast iron, carbides Me3С, Me7С3, Me23С6 were formed depending on chromium and carbon content. Impeded chromium diffusion caused formation of thermodynamically unstable and non-uniform phases (carbides. During heat treatment process stable equilibrium phases were formed as a result of rearrangement of the carbides’ crystal lattice, replacement of iron, manganese, nickel and silicon atoms by chromium atoms. The allocated atoms concentrated, forming inclusions of austenite inside the carbides. Holding during 9 hours at 720 °С and annealing decreased the non-uniformity of chromium distribution in the metallic base of cast iron containing 11,5 % Cr, and increased it in the cast iron containing 21,5 % Cr. Holding during 4.5 hours at 1050 °С and normalization decreased the non-uniformity of chromium distribution in the metallic base of cast iron containing 21,5 % Cr, and increased it in cast iron containing 11,5 % Cr.

  20. Research on Niobium Carbide Coating Process by TD Technique in Salt Bath and Properties of Coating%TD法盐浴渗铌工艺及覆层性能研究

    Institute of Scientific and Technical Information of China (English)

    孙启坤; 王华昌; 王华君

    2012-01-01

    进行了TD法盐浴渗铌工艺和覆层性能的研究,用不同材料在不同工艺参数下进行TD处理.测试分析了覆层的厚度、硬度、物相结构以及耐磨性、抗氧化性.结果表明:三种材料表面均形成了面心立方晶格的碳化铌覆层;基体成分、温度、时间以及工件位置均对覆层厚度有影响;覆层显微硬度可达3000HV0.05,使工件的表面耐磨性显著提高;在400℃以下时,碳化铌覆层具有较强的抗氧化作用.%Niobium carbide coating processed by TO technique in salt bath and properties of the coating were studied under different materials and various process parameters. Thickness, hardness and crystal structure were tested and analyzed together with wear resistance and inoxidizability. The results show that niobium carbide coating with face-centered cubic lattice is formed on three different substrates; substrate composition, temperature and time all have effects on the thickness of coating as well as the position of workpiece in system; the microhardness of niobium carbide coating reaches 3000 HV0.05 and helps to remarkably improve surface wear resistance; the coating shows fairly good inoxidizability when the temperature is below 400℃.

  1. Nanoscale Plasma Coating Inhibits Formation of Staphylococcus aureus Biofilm.

    Science.gov (United States)

    Xu, Yuanxi; Jones, John E; Yu, Haiqing; Yu, Qingsong; Christensen, Gordon D; Chen, Meng; Sun, Hongmin

    2015-12-01

    Staphylococcus aureus commonly infects medical implants or devices, with devastating consequences for the patient. The infection begins with bacterial attachment to the device, followed by bacterial multiplication over the surface of the device, generating an adherent sheet of bacteria known as a biofilm. Biofilms resist antimicrobial therapy and promote persistent infection, making management difficult to futile. Infections might be prevented by engineering the surface of the device to discourage bacterial attachment and multiplication; however, progress in this area has been limited. We have developed a novel nanoscale plasma coating technology to inhibit the formation of Staphylococcus aureus biofilms. We used monomeric trimethylsilane (TMS) and oxygen to coat the surfaces of silicone rubber, a material often used in the fabrication of implantable medical devices. By quantitative and qualitative analysis, the TMS/O2 coating significantly decreased the in vitro formation of S. aureus biofilms; it also significantly decreased in vivo biofilm formation in a mouse model of foreign-body infection. Further analysis demonstrated TMS/O2 coating significantly changed the protein adsorption, which could lead to reduced bacterial adhesion and biofilm formation. These results suggest that TMS/O2 coating can be used to effectively prevent medical implant-related infections.

  2. Thermal Spray Formation of Polymer Coatings

    Science.gov (United States)

    Coquill, Scott; Galbraith, Stephen L.; Tuss. Darren L.; Ivosevic, Milan

    2008-01-01

    This innovation forms a sprayable polymer film using powdered precursor materials and an in-process heating method. This device directly applies a powdered polymer onto a substrate to form an adherent, mechanically-sound, and thickness-regulated film. The process can be used to lay down both fully dense and porous, e.g., foam, coatings. This system is field-deployable and includes power distribution, heater controls, polymer constituent material bins, flow controls, material transportation functions, and a thermal spray apparatus. The only thing required for operation in the field is a power source. Because this method does not require solvents, it does not release the toxic, volatile organic compounds of previous methods. Also, the sprayed polymer material is not degraded because this method does not use hot combustion gas or hot plasma gas. This keeps the polymer from becoming rough, porous, or poorly bonded.

  3. Formation and characterization of cerium conversion coatings on magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    LI Lingjie; LEI Jinglei; YU Shenghai; TIAN Yujing; JIANG Qiquan; PAN Fusheng

    2008-01-01

    Chemical conversion treatment by rare earth metal salt solution was considered as an alternative to chromium chemical conversion treatment to improve the corrosion resistance of magnesium alloys. In this study, cerium conversion coatings formed on AZ31 magnesium alloy were characterized and the formation mechanism was discussed. X-ray photoelectron spectroscopy (XPS) analysis showed that cerium conversion coating consisted of cerium hydroxides/oxides, in which both tetravalent cerium Ce(IV) and trivalent cerium Ce(III) species co-existed. Cerium conversion coating was a two-layer structure. Atomic force microscopy (AFM) images revealed that the morphology of the inside layer was different from that of the outside one, which was responsible for the inherent adhesive weakness of the coating. Corrosion potential (Ecorr) measurements indicated that poor adhesion limited the improvement of the corrosion resistance of the coating. During the treating process, the increased pH value of the cerium salt solution led to the precipitation of cerium hydroxides/oxides. The formation kinetics of the coating followed a parabolic curve.

  4. Carbide-reinforced metal matrix composite by direct metal deposition

    Science.gov (United States)

    Novichenko, D.; Thivillon, L.; Bertrand, Ph.; Smurov, I.

    Direct metal deposition (DMD) is an automated 3D laser cladding technology with co-axial powder injection for industrial applications. The actual objective is to demonstrate the possibility to produce metal matrix composite objects in a single-step process. Powders of Fe-based alloy (16NCD13) and titanium carbide (TiC) are premixed before cladding. Volume content of the carbide-reinforced phase is varied. Relationships between the main laser cladding parameters and the geometry of the built-up objects (single track, 2D coating) are discussed. On the base of parametric study, a laser cladding process map for the deposition of individual tracks was established. Microstructure and composition of the laser-fabricated metal matrix composite objects are examined. Two different types of structures: (a) with the presence of undissolved and (b) precipitated titanium carbides are observed. Mechanism of formation of diverse precipitated titanium carbides is studied.

  5. Hierarchical Formation of Intrasplat Cracks in Thermal Spray Ceramic Coatings

    Science.gov (United States)

    Chen, Lin; Yang, Guan-Jun; Li, Cheng-Xin; Li, Chang-Jiu

    2016-06-01

    Intrasplat cracks, an essential feature of thermally sprayed ceramic coatings, play important roles in determining coating properties. However, final intrasplat crack patterns are always considered to be disordered and irregular, resulting from random cracking during splat cooling, since the detailed formation process of intrasplat cracks has scarcely been considered. In the present study, the primary formation mechanism for intrasplat cracking was explored based on both experimental observations and mechanical analysis. The results show that the intrasplat crack pattern in thermally sprayed ceramic splats presents a hierarchical structure with four sides and six neighbors, indicating that intrasplat crack patterns arise from successive domain divisions due to sequential cracking during splat cooling. The driving forces for intrasplat cracking are discussed, and the experimental data quantitatively agree well with theoretical results. This will provide insight for further coating structure designs and tailoring by tuning of intrasplat cracks.

  6. Role of a silicate phase in the reduction of iron and chromium and their oxidation with carbide formation during the manufacture of carbon ferrochrome

    Science.gov (United States)

    Roshchin, V. E.; Roshchin, A. V.; Akhmetov, K. T.; Salikhov, S. P.

    2016-11-01

    The reactions of reduction of chromium and iron from chromospinelide and the reactions of carbide formation from the reduced metals are separated in space in experiments performed on ore grains with an artificially applied silicate shell. It is found that the silicate layer that isolates spinelide fro direct contact with carbon takes part in the reactions of both reduction and carbide formation. Free carbon extracts oxygen anions from the layer at the contact surface with the formation of CO, and the forming anion vacancies transfer "excess" electrons to the iron and chromium cations in the spinelide lattice and reduce them. Free and carbide-fixed carbon extracts iron and chromium cations from the silicate layer, and carbides form on the surface. The cation vacancies and electron holes (high-charge cations) that form in the silicate phase under these conditions are involved in the oxidation of the metal reduced in spinelide and cause its dissolution in the silicate phase and the precipitation of lower carbides on the surface of the silicate phase. The structure that is characterized of carbon ferrochrome forms on the surface of the silicate phase. Carbide formation is slower than reduction because of higher energy consumed for the formation of high-charge cations and the transfer of cations from the spinelide volume to the outer surface of the silicate phase. In the absence of a silicate layer, a carbide shell blocks the contact of carbon with oxides, which leads to the stop of reduction and, then, carbide formation. In the presence of a silicate (slag) shell around a spinelide grain, the following two concentration galvanic cells operate in parallel: an oxygen (reduction) cell and a metal (oxidation) cell. The parallel operation of the two galvanic cells with a common electrolyte (silicate phase) results in a decrease in the electric potentials between spinelide inside the silicate phase and carbon and carbides on its surface, and each of the processes is

  7. Formation of Silicide Coating layer on U-Mo Powder

    Energy Technology Data Exchange (ETDEWEB)

    Nam, Ji Min; Kim, Sunghwan; Lee, Kyu Hong [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2014-05-15

    High-density U-Mo alloys are regarded as promising candidates for advanced research reactor fuel as they have shown stable irradiation performance when compared to other uranium alloys and compounds. However, interaction layer formation between the U-Mo alloys and Al matrix degrades the irradiation performance of U-Mo Dispersion fuel. Therefore, the addition of Ti in U-Mo alloys, the addition of Si in a Al matrix, and silicide or nitride coating on the surface of U-Mo particles have been proposed to inhibit the interaction layer growth. In this study, U-Mo alloy powder was produced using a centrifugal atomization method. In addition, silicide coating layers were fabricated by several mixing process changes on the surface of the U-Mo particles. The coated powders were characterized by using scanning electron microscopy (SEM) and energy dispersive x-ray spectroscopy (EDAX). Decreased annealing duration did not affect the forming of silicide coating layers on the surface of U-7wt%Mo powders. The variation in the mixing ratio between U-7wt%Mo and Si powders had an effect on the quality of silicide coating on the U-7wt%Mo powders. The weight of Si powders should be smaller than that of U-7wt%Mo powders for better silicide coating when it comes to the mixing ratio.

  8. Formation of Biomimetic Hydroxyapatite Coating on Titanium Plates

    Directory of Open Access Journals (Sweden)

    Ievgen Volodymyrovych PYLYPCHUK

    2014-09-01

    Full Text Available Hydroxyapatite (HA has long been used as a coating material in the implant industry for orthopedic implant applications. HA is the natural inorganic constituent of bone and teeth. By coating titanium (base material of implant engineering because of its lightness and durability with hydroxyapatite, we can provide higher biocompatibility of titanium implants, according to HA ability to form a direct biochemical bond with living tissues. This article reports a biomimetic approach for coating hydroxyapatite with titanium A method of modifying the surface of titanium by organic modifiers (for creating functional groups on the surface, followed by formation "self-assembled" layer of biomimetic hydroxyapatite in simulated body fluid (SBF. FTIR and XPS confirmed the formation of hydroxyapatite coatings on titanium surface. Comparative study of the formation of HA on the surface of titanium plates modified by different functional groups: Ti(≡OH, Ti/(≡Si-OH and Ti/(≡COOH is conducted. It was found that the closest to natural stoichiometric hydroxyapatite Ca/P ratio was obtained on Ti/(≡COOH samples. DOI: http://dx.doi.org/10.5755/j01.ms.20.3.4974

  9. Modeling the flow of molten silicon in porous carbon preforms and the subsequent formation of silicon carbide

    Energy Technology Data Exchange (ETDEWEB)

    Rajesh, G.; Bhagat, R.B. [Pennsylvania State Univ., University Park, PA (United States). Engineering Science and Mechanics Dept.; Nelson, E. [National Aeronautics and Space Administration, Cleveland, OH (United States). Lewis Research Center

    1995-10-01

    In this investigation, the authors have modeled the formation of silicon carbide during the infiltration of porous carbon preforms, and predicted the amount of SiC formed only due to reaction between Si and C, coupled with diffusion. For a two-dimensional representative volume element (RVE) of a carbon preform with 30% volume fraction of carbon, they have numerically predicted the concentration profiles of Si and SiC, based on coupled reaction and diffusion. Consideration of only reaction and diffusion as a mechanism of formation of SiC in the model is not adequate for an efficient conversion of Si to SiC, leading thereby to the presence of residual Si. Finally, a two-dimensional approach to predict the transient permeability in the preform in relation to the transient change in porosity in an RVE, was discussed.

  10. Thermal analysis of silicon carbide coating on a nickel based superalloy substrate and thickness measurement of top layers by lock-in infrared thermography

    Energy Technology Data Exchange (ETDEWEB)

    Ranjit, Shrestha; Kim, Won Tae [Kongju National University, Cheonan (Korea, Republic of)

    2017-04-15

    In this paper, we investigate the capacity of the lock-in infrared thermography technique for the evaluation of non-uniform top layers of a silicon carbide coating with a nickel based superalloy sample. The method utilized a multilayer heat transfer model to analyze the surface temperature response. The modelling of the sample was done in ANSYS. The sample consists of three layers, namely, the metal substrate, bond coat and top coat. A sinusoidal heating at different excitation frequencies was imposed upon the top layer of the sample according to the experimental procedures. The thermal response of the excited surface was recorded, and the phase angle image was computed by Fourier transform using the image processing software, MATLAB and Thermofit Pro. The correlation between the coating thickness and phase angle was established for each excitation frequency. The most appropriate excitation frequency was found to be 0.05 Hz. The method demonstrated potential in the evaluation of coating thickness and it was successfully applied to measure the non-uniform top layers ranging from 0.05 mm to 1 mm with an accuracy of 0.000002 mm to 0.045 mm.

  11. Microstructure and abrasive wear properties of M(Cr,Fe7C3 carbides reinforced high-chromium carbon coating produced by gas tungsten arc welding (GTAW process

    Directory of Open Access Journals (Sweden)

    Soner BUYTOZ

    2010-01-01

    Full Text Available In the present study, high-chromium ferrochromium carbon hypereutectic alloy powder was coated on AISI 4340 steel by the gas tungsten arc welding (GTAW process. The coating layers were analyzed by optical microscopy, X-ray diffraction (XRD, field-emission scanning electron microscopy (FE-SEM, X-ray energy-dispersive spectroscopy (EDS. Depending on the gas tungsten arc welding pa-rameters, either hypoeutectic or hypereutectic microstructures were produced. Wear tests of the coatings were carried out on a pin-on-disc apparatus as function of contact load. Wear rates of the all coating layers were decreased as a function of the loading. The improvement of abrasive wear resistance of the coating layer could be attributed to the high hardness of the hypereutectic M7C3 carbides in the microstruc-ture. As a result, the microstructure of surface layers, hardness and abrasive wear behaviours showed different characteristics due to the gas tungsten arc welding parameters.

  12. C60 superstructure and carbide formation on the Al-terminated Al9Co2(001 ) surface

    Science.gov (United States)

    Ledieu, J.; Gaudry, É.; de Weerd, M.-C.; Gille, P.; Diehl, R. D.; Fournée, V.

    2015-04-01

    We report the formation of an ordered C60 monolayer on the Al9Co2 (001) surface using scanning tunneling microscopy (STM), low-energy electron diffraction (LEED), x-ray and ultraviolet photoelectron spectroscopy (XPS/UPS), and ab initio calculations. Dosing fullerenes at 300 K results in a disordered overlayer. However, the adsorption of C60 with the sample held between 573-673 K leads to a [4, -2 ∣1 ,3 ] phase. The growth of C60 proceeds with the formation of two domains which are mirror symmetric with respect to the [100] direction. Within each domain, the superstructure unit cell contains six molecules and this implies an area per fullerene equal to 91 Å2. The molecules exhibit two types of contrast (bright and dim) which are bias dependent. The adsorption energies and preferred molecular configuration at several possible adsorption sites have been determined theoretically. These calculations lead to a possible scheme describing the configuration of each C60 in the observed superstructure. Several defects (vacancies, protrusions,…) and domain boundaries observed in the film are also discussed. If the sample temperature is higher than 693 K when dosing, impinging C60 molecules dissociate at the surface, hence leading to the formation of a carbide film as observed by STM and LEED measurements. The formation of Al4C3 domains and the molecular dissociation are confirmed by XPS/UPS measurements acquired at different stages of the experiment. The cluster substructure present at the Al9Co2 (001) surface dictates the carbide domain orientations.

  13. Formation of nanocrystalline niobium carbide (NbC) with a convenient route at low temperature

    Energy Technology Data Exchange (ETDEWEB)

    Ma Jianhua [College of Chemistry and Materials Engineering, Wenzhou University, Wenzhou, Zhejiang 325027 (China); Nanomaterials and Chemistry Key Laboratory, Advanced Materials Research Center of Wenzhou, Wenzhou University, Wenzhou, Zhejiang 325027 (China)], E-mail: mjh820@ustc.edu; Wu Meining [College of Chemistry and Materials Engineering, Wenzhou University, Wenzhou, Zhejiang 325027 (China); Du Yihong [City College, Wenzhou University, Wenzhou, Zhejiang 325035 (China); Chen Suqin; Jin Wu; Fu Li; Yang Qiongyao; Wen Aifei [College of Chemistry and Materials Engineering, Wenzhou University, Wenzhou, Zhejiang 325027 (China)

    2009-05-05

    Nanocrystalline NbC has been prepared via a convenient route by the reaction of metallic magnesium powders with niobium pentoxide and basic magnesium carbonate in an autoclave at 550 deg. C. X-ray powder diffraction pattern indicated that the product was cubic niobium carbide, and the cell constant was a = 4.461 A. Transmission electron microscopy (TEM) image showed that it consisted of particles with an average size of about 30 nm in diameter. The product was also studied by BET and TGA. It had good thermal stability and oxidation resistance below 400 deg. C in air.

  14. Study of silicon carbide formation by liquid silicon infiltration of porous carbon structures

    Science.gov (United States)

    Margiotta, Jesse C.

    Silicon carbide (SiC) materials are prime candidates for high temperature heat exchangers for next generation nuclear reactors due to their refractory nature and high thermal conductivity at elevated temperatures. This research has focused on demonstrating the potential of liquid silicon infiltration (LSI) for making SiC to achieve this goal. The major advantage of this method over other ceramic processing techniques is the enhanced capability of making fully dense, high purity SiC materials in complex net shapes. For successful formation of net shape SiC using LSI techniques, the carbon preform reactivity and pore structure must be controlled to allow the complete infiltration of the porous carbon structure followed by conversion of this carbon to SiC. We have established a procedure for achieving desirable carbon properties by using carbon precursors consisting of two readily available high purity organic materials, crystalline cellulose and phenolic resin. Phenolic resin yields a glassy carbon with low reactivity and porosity, and cellulose carbon is highly reactive and porous. By adjusting the ratio of these two materials in the precursor mixtures, the properties of the carbons produced can be controlled. We have identified the most favorable carbon precursor composition to be a cellulose:resin mass ratio of 6:4 for LSI formation of SiC. The optimum reaction conditions are a temperature of 1800°C, a pressure of 0.5 Torr of argon, and a time of 120 minutes. The fully dense net shape SiC material produced has a density of 2.96 g cm-3 (about 92% of pure SiC) and a SiC volume fraction of over 0.82. Kinetics of the LSI SiC formation process were studied by optical microscopy and quantitative digital image analysis. This study identified six reaction stages and provided important understanding of the process. Such knowledge can be used to further refine the LSI technique. Although the thermal conductivity of pure SiC at elevated temperatures is very high, thermal

  15. Blocking of bacterial biofilm formation by a fish protein coating

    DEFF Research Database (Denmark)

    Vejborg, Rebecca Munk; Klemm, Per

    2008-01-01

    Bacterial biofilm formation on inert surfaces is a significant health and economic problem in a wide range of environmental, industrial, and medical areas. Bacterial adhesion is generally a prerequisite for this colonization process and, thus, represents an attractive target for the development...... of biofilm-preventive measures. We have previously found that the preconditioning of several different inert materials with an aqueous fish muscle extract, composed primarily of fish muscle alpha-tropomyosin, significantly discourages bacterial attachment and adhesion to these surfaces. Here......, this proteinaceous coating is characterized with regards to its biofilm-reducing properties by using a range of urinary tract infectious isolates with various pathogenic and adhesive properties. The antiadhesive coating significantly reduced or delayed biofilm formation by all these isolates under every condition...

  16. 等离子喷涂B4C涂层的抗辐射性能研究%Anti-radiation behavior of plasma sprayed boron carbide coatings

    Institute of Scientific and Technical Information of China (English)

    李龙根; 徐志勇; 钱浩

    2009-01-01

    目的 研究用等离子技术喷涂的碳化硼(B4C)涂层的抗辐射能力.方法 将0.1 mm厚度B4C涂在16号锰钢上,研究它对加速器产生的6、10、15 MV高能射线,6、9、12、15 MeV高能电子线,60Co γ线和快中子辐射的防护作用.同时将0.1 mm B4C涂在纸板上,研究它对深部X线机的X线辐射的防护作用.结果 等离子喷涂制备B4C涂层对高能X线和60Co γ线没有防护作用.对电子线有一定防护作用,且随深度的增加有增大趋势,但作用不大.对快中子有较大防护作用.对深部X线机X线有防护作用,防护能力较强.0.1 mm厚的涂层就可带来15%的衰减.结论 用等离子技术喷涂的B4C涂层可在医学领域用来防护千伏级射线.%Objective To study anti-radiation behavior of plasma sprayed boron carbide coatings. Methods The anti-radiation capacity of 16Mn steel which was coated with 0.1 mm plasma sprayed boron carbide were studied. The irradiation beams were 6,10,15 MY X-ray and 6,9,12,15 MeV electron emitted by accelerator, X-ray emitted by 60Co machine,fast neutron, and X-ray emitted by kilovoltage X-ray ma-chine. Results Anti-radiation capacity of plasma sprayed boron carbide coatings was not found for X-ray beams emitted by accelerator and 60Co machine. For electron beams,the anti-radiation capacity were found. The deeper of location, the stronger was anti-radiation. However, the anti-radiation capacity was not good. For fast neutron,the anti-radiation capacity was good. For X-ray emitted by kilovoltage X-ray machine,the anti-radiation was good,and only 0.1 nun plasma sprayed boron carbide had 15% attenuation. Conclusions The plasma sprayed boron carbide coatings have the anti-radiation capacity for X-ray emitted by kilovoltage X-ray machine in medical field.

  17. Depth profile analysis of various titanium based coatings on steel and tungsten carbide using laser ablation inductively coupled plasma--"time of flight" mass spectrometry.

    Science.gov (United States)

    Bleiner, D; Plotnikov, A; Vogt, C; Wetzig, K; Günther, D

    2000-01-01

    A homogenized 193 nm ArF* laser ablation system coupled to an inductively coupled plasma-"Time of Flight"-mass spectrometer (LA-ICP-TOFMS) was tested for depth profiling analysis on different single-layer Ti based coatings on steel and W carbides. Laser parameters, such as repetition rate, pulse energy and spatial resolution were tested to allow optimum depth related calibration curves. The ablation process using a laser repetition rate of 3 Hz, 120 microm crater diameter, and 100 mJ output energy, leads to linear calibration curves independent of the drill time or peak area used for calibrating the thickness of the layer. The best depth resolution obtained (without beam splitter) was 0.20 microm per laser shot. The time resolution of the ICP-TOFMS of 102 ms integration time per isotope was sufficient for the determination of the drill time of the laser through the coatings into the matrix with better than 2.6% RSD (about 7 microm coating thickness, n = 7). Variation of the volume of the ablation cell was not influencing the depth resolution, which suggests that the depth resolution is governed by the ablation process. However, the application on the Ti(N,C) based single layer shows the potential of LA-ICP-TOFMS as a complementary technique for fast depth determinations on various coatings in the low to medium microm region.

  18. Nodule and carbide formation during solidification of ductile iron; Formacao de nodulos de grafita e carbonetos durante a solidificacao de lingotes cilindricos de ferro fundido

    Energy Technology Data Exchange (ETDEWEB)

    Amstalden, J.F.; Santos, R.G. dos [Universidade Estadual de Campinas, SP (Brazil). Faculdade de Engenharia Mecanica; Albertin, E. [Instituto de Pesquisas Tecnologicas (IPT), Sao Paulo, SP (Brazil)

    1995-12-31

    Correlation of the module count and eutectic carbide with cooling rate and isotherms evolution during solidification of ductile iron was analysed. A hypo eutectic cast iron was solidified under unidirectional and radial heat flow. Temperature variations in the metal during solidification were determined by a data acquisition system. Experimental results and a numerical method were applied to analyse the influence of cooling rate and isotherm evolution during solidification, on nodule count and carbide formation. The results showed that, under radial heat flow, the nodule count initially decrease from the surface but changes the behaviour increasing from half radius to center. This behavior is related to the isotherms evolution 15 refs., 12 figs.

  19. Formation and antifouling properties of amphiphilic coatings on polypropylene fibers.

    Science.gov (United States)

    Goli, Kiran K; Rojas, Orlando J; Genzer, Jan

    2012-11-12

    We describe the formation of amphiphilic polymeric assemblies via a three-step functionalization process applied to polypropylene (PP) nonwovens and to reference hydrophobic self-assembled n-octadecyltrichlorosilane (ODTS) monolayer surfaces. In the first step, denatured proteins (lysozyme or fibrinogen) are adsorbed onto the hydrophobic PP or the ODTS surfaces, followed by cross-linking with glutaraldehyde in the presence of sodium borohydride (NaBH(4)). The hydroxyl and amine functional groups of the proteins permit the attachment of initiator molecules, from which poly (2-hydroxyethyl methacrylate) (PHEMA) polymer grafts are grown directly through "grafting from" atom transfer radical polymerization. The terminal hydroxyls of HEMA's pendent groups are modified with fluorinating moieties of different chain lengths, resulting in amphiphilic brushes. A palette of analytical tools, including ellipsometry, contact angle goniometry, Fourier transform infrared spectroscopy in the attenuated total reflection mode, and X-ray photoelectron spectroscopy is employed to determine the changes in physicochemical properties of the functionalized surfaces after each modification step. Antifouling properties of the resultant amphiphilic coatings on PP are analyzed by following the adsorption of fluorescein isothiocyanate-labeled bovine serum albumin as a model fouling protein. Our results suggest that amphiphilic coatings suppress significantly adsorption of proteins as compared with PP fibers or PP surfaces coated with PHEMA brushes. The type of fluorinated chain grafted to PHEMA allows modulation of the surface composition of the topmost layer of the amphiphilic coating and its antifouling capability.

  20. Comparative evaluation of particle properties, formation of reactive oxygen species and genotoxic potential of tungsten carbide based nanoparticles in vitro

    Energy Technology Data Exchange (ETDEWEB)

    Kuehnel, Dana, E-mail: dana.kuehnel@ufz.de [Department of Bioanalytical Ecotoxicology, Helmholtz-Centre for Environmental Research Leipzig - UFZ, Permoserstr. 15, 04318 Leipzig (Germany); Scheffler, Katja [Department of Bioanalytical Ecotoxicology, Helmholtz-Centre for Environmental Research Leipzig - UFZ, Permoserstr. 15, 04318 Leipzig (Germany); Department of Cell Techniques and Applied Stem Cell Biology, University of Leipzig, Deutscher Platz 5, 04103 Leipzig (Germany); Wellner, Peggy [Department of Bioanalytical Ecotoxicology, Helmholtz-Centre for Environmental Research Leipzig - UFZ, Permoserstr. 15, 04318 Leipzig (Germany); Meissner, Tobias; Potthoff, Annegret [Fraunhofer-Institute for Ceramic Technologies and Systems (IKTS), Winterbergstr. 28, 01277 Dresden (Germany); Busch, Wibke [Department of Bioanalytical Ecotoxicology, Helmholtz-Centre for Environmental Research Leipzig - UFZ, Permoserstr. 15, 04318 Leipzig (Germany); Springer, Armin [Centre for Translational Bone, Cartilage and Soft Tissue Research, University Hospital Carl Gustav Carus, Technical University Dresden, Fetscherstrasse 74, 01307 Dresden (Germany); Schirmer, Kristin [Eawag, Swiss Federal Institute of Aquatic Science and Technology, 8600 Duebendorf (Switzerland); EPF Lausanne, School of Architecture, Civil and Environmental Engineering, 1015 Lausanne (Switzerland); ETH Zuerich, Institute of Biogeochemistry and Pollutant Dynamics, 8092 Zuerich (Switzerland)

    2012-08-15

    Highlights: Black-Right-Pointing-Pointer Assessment of toxic potential of tungsten carbide-based nanoparticles. Black-Right-Pointing-Pointer Evaluation of ROS and micronuclei induction of three hard metal nanomaterials. Black-Right-Pointing-Pointer Dependency of observed toxic effects on the materials physical-chemical properties. Black-Right-Pointing-Pointer Differences in several particle properties seem to modulate the biological response. - Abstract: Tungsten carbide (WC) and cobalt (Co) are constituents of hard metals and are used for the production of extremely hard tools. Previous studies have identified greater cytotoxic potential of WC-based nanoparticles if particles contained Co. The aim of this study was to investigate whether the formation of reactive oxygen species (ROS) and micronuclei would help explain the impact on cultured mammalian cells by three different tungsten-based nanoparticles (WC{sub S}, WC{sub L}, WC{sub L}-Co (S: small; L: large)). The selection of particles allowed us to study the influence of particle properties, e.g. surface area, and the presence of Co on the toxicological results. WC{sub S} and WC{sub L}/WC{sub L}-Co differed in their crystalline structure and surface area, whereas WC{sub S}/WC{sub L} and WC{sub L}-Co differed in their cobalt content. WC{sub L} and WC{sub L}-Co showed neither a genotoxic potential nor ROS induction. Contrary to that, WC{sub S} nanoparticles induced the formation of both ROS and micronuclei. CoCl{sub 2} was tested in relevant concentrations and induced no ROS formation, but increased the rate of micronuclei at concentrations exceeding those present in WC{sub L}-Co. In conclusion, ROS and micronuclei formation could not be associated with the presence of Co in the WC-based particles. The contrasting responses elicited by WC{sub S} vs. WC{sub L} appear to be due to large differences in crystalline structure.

  1. Investigation of wear and tool life of coated carbide and cubic boron nitride cutting tools in high speed milling

    Directory of Open Access Journals (Sweden)

    Pawel Twardowski

    2015-06-01

    Full Text Available The objective of the investigation was analysis of the wear of milling cutters made of sintered carbide and of boron nitride. The article presents the life period of the cutting edges and describes industrial conditions of the applicability of tools made of the materials under investigation. Tests have been performed on modern toroidal and ball-end mill cutters. The study has been performed within a production facility in the technology of high speed machining of 55NiCrMoV6 and X153CrMoV12 hardened steel. The analysed cutting speed is a parameter which significantly influences the intensity of heat generated in the cutting zone. Due to the wear characteristics, two areas of applicability of the analysed tools have been distinguished. For vc  ≤ 300 m/min, sintered carbide edges are recommended; for vc  > 500 m/min, boron nitride edges. For 300 ≤ vc  ≤ 500 m/min, a transition area has been observed. It has been proved that the application of sintered carbide edges is not economically justified above certain cutting speed.

  2. Mechanism and optimization of titanium carbide-reinforced iron composite formation through carbothermal reduction of hematite and anatase

    Energy Technology Data Exchange (ETDEWEB)

    Hasniyati, Md Razi; Zuhailawati, Hussain, E-mail: zuhaila@eng.usm.my; Ramakrishnan, Sivakumar; Hamid, Sheikh Abdul Rezan Sheikh Abdul

    2014-02-25

    Highlights: • Reduction mechanism of Fe{sub 2}O{sub 3} and TiO{sub 2} mixture in formation Fe–TiC composite was discovered. • Factorial design is used to define interaction between calcination temperature and FeCl{sub 3} content. • Increasing FeCl{sub 3} content and calcination temperature increased the formation of Fe and TiC phases. • Microhardness and density of the sintered composite improved noticeably. -- Abstract: This study investigated an optimization of titanium carbide-reinforced iron composite fabricated using a combination of powder metallurgy and carbothermal reduction of hematite-anatase mixture using 2{sup k} factorial design. The composite formation mechanism is described as well. Powders of hematite, anatase and graphite with mole ratio of 1:1:6 were mixed for 1 h together with 0 wt%, 1 wt% and 5 wt% FeCl{sub 3}. The mixture was pressed at 5 MPa, calcined for 1 h at 1000 °C, 1100 °C or 1200 °C and sintered at 1200 °C. X-ray diffraction of the calcined powder showed that with increasing temperature TiO{sub 2} was reduced to TiC through formation of various suboxides (Ti{sub 3}O{sub 5} and Ti{sub 2}O{sub 3}). Scanning electron microscope observation of the sintered composite indicated that addition of FeCl{sub 3} enhanced the formation of TiC in iron matrix. Consequently, microhardness and density of the sintered composite improved noticeably. Based on microhardness, green density and sintered density measurements, design of experiment analysis suggested that an increase in both FeCl{sub 3} content and calcination temperature increased the percentage of hematite and anatase reduction.

  3. Development of diamond coated tool and its performance in machining Al–11%Si alloy

    Indian Academy of Sciences (India)

    B Sahoo; A K Chattopadhyay; A B Chattopadhyay

    2002-11-01

    An attempt has been made to deposit CVD diamond coating on conventional carbide tool using hot filament CVD process. ISO grade K10 turning inserts with SPGN 120308 geometry were used to deposit diamond coating. This diamond coating well covering the rake surface, cutting edges and flank surfaces could be successfully deposited. The coatings were characterized by SEM, XRD and Raman spectroscopy for coating quality, morphology etc. Performance of diamond coated tool relative to that of uncoated carbide tool was evaluated in turning Al–11%Si alloy under dry environment. The diamond coated tool outperformed the uncoated carbide tool which severely suffered from sizeable built-up edge formation leading not only to escalation of cutting forces but also poorer surface finish. In contrast, the diamond coated tool, owing to chemical inertness of diamond coating towards the work material, did not show any trace of edge built-up even in dry environment and could maintain low level of cutting forces and remarkably improved surface finish. It has been further revealed that success of the diamond coated tool depends primarily on adhesion of the diamond coating with the carbide substrate and this is strongly influenced by the pre-treatment of the carbide substrate surface before coating.

  4. On the Carbon Solubility in Expanded Austenite and Formation of Hägg Carbide in AISI 316 Stainless Steel

    DEFF Research Database (Denmark)

    Christiansen, Thomas Lundin; Ståhl, Kenny; Brink, Bastian;

    2016-01-01

    –420 °C and 465–470 °C, respectively. Hägg carbide (x-M5C2)develops when the carbon content in the expanded austenite exceeds the metastable solubility limit; the transformation of carbon expanded austenite into Hägg carbide occurs irrespective of carburizing temperature in the investigated temperature...

  5. Dynamics of polymer film formation during spin coating

    Energy Technology Data Exchange (ETDEWEB)

    Mouhamad, Y.; Clarke, N.; Jones, R. A. L.; Geoghegan, M., E-mail: geoghegan@sheffield.ac.uk [Department of Physics and Astronomy, The University of Sheffield, Hicks Building, Hounsfield Road, Sheffield S3 7RH (United Kingdom); Mokarian-Tabari, P. [Materials Research Group, Department of Chemistry and the Tyndall National Institute, University College Cork, Cork (Ireland)

    2014-09-28

    Standard models explaining the spin coating of polymer solutions generally fail to describe the early stages of film formation, when hydrodynamic forces control the solution behavior. Using in situ light scattering alongside theoretical and semi-empirical models, it is shown that inertial forces (which initially cause a vertical gradient in the radial solvent velocity within the film) play a significant role in the rate of thinning of the solution. The development of thickness as a function of time of a solute-free liquid (toluene) and a blend of polystyrene and poly(methyl methacrylate) cast from toluene were fitted to different models as a function of toluene partial pressure. In the case of the formation of the polymer blend film, a concentration-dependent (Huggins) viscosity formula was used to account for changes in viscosity during spin coating. A semi-empirical model is introduced, which permits calculation of the solvent evaporation rate and the temporal evolution of the solute volume fraction and solution viscosity.

  6. Synthesis of silicon carbide coating on diamond by microwave heating of diamond and silicon powder: A heteroepitaxial growth

    Energy Technology Data Exchange (ETDEWEB)

    Leparoux, S. [Empa, Department of Materials Technology, Feuerwerkerstrasse 39, CH-3602 Thun (Switzerland)], E-mail: susanne.leparoux@empa.ch; Diot, C. [Consultant, allee de Mozart 10, F-92300 Chatillon (France); Dubach, A. [Empa, Department of Materials Technology, Feuerwerkerstrasse 39, CH-3602 Thun (Switzerland); Vaucher, S. [Empa, Department of Materials Technology, Feuerwerkerstrasse 39, CH-3602 Thun (Switzerland)

    2007-10-15

    When a powder mixture of diamond and silicon is heated by microwaves, heteroepitaxial growth of SiC is observed on the (1 1 1) as well as on the (1 0 0) faces of the diamond. The SiC over-layer was characterized by X-ray diffraction and scanning electron microscopy. High-resolution scanning electron microscopy shows the presence of triangular silicon carbide on the (1 1 1) faces of diamond while prismatic crystals are found on the (1 0 0) faces. The crystal growth seems to be favored in the plane parallel to the face (1 1 1)

  7. Tailoring the Mechanical Properties of High-Aspect-Ratio Carbon Nanotube Arrays using Amorphous Silicon Carbide Coatings

    NARCIS (Netherlands)

    Poelma, R.H.; Morana, B.; Vollebregt, S.; Schlangen, H.E.J.G.; Van Zeijl, H.W.; Fan, X.; Zhang, G.Q.

    2014-01-01

    The porous nature of carbon nanotube (CNT) arrays allows for the unique opportunity to tailor their mechanical response by the infiltration and deposition of nanoscale conformal coatings. Here, we fabricate novel photo-lithographically defined CNT pillars that are conformally coated with amorphous s

  8. Tailoring the Mechanical Properties of High-Aspect-Ratio Carbon Nanotube Arrays using Amorphous Silicon Carbide Coatings

    NARCIS (Netherlands)

    Poelma, R.H.; Morana, B.; Vollebregt, S.; Schlangen, H.E.J.G.; Van Zeijl, H.W.; Fan, X.; Zhang, G.Q.

    2014-01-01

    The porous nature of carbon nanotube (CNT) arrays allows for the unique opportunity to tailor their mechanical response by the infiltration and deposition of nanoscale conformal coatings. Here, we fabricate novel photo-lithographically defined CNT pillars that are conformally coated with amorphous

  9. Explanation of the Wear Behaviour of NCD Coated Carbide Tools Facilitated by Appropriate Methods for Assessing the Coating Adhesion Deterioration at Elevated Temperatures

    Directory of Open Access Journals (Sweden)

    K.-D. Bouzakis

    2015-09-01

    Full Text Available The determination of the temperature dependent interface fatigue strength of Nano-Crystalline Diamond (NCD coatings facilitates a thorough understanding of the NCD coated cutting tools wear mechanisms. In the present paper, the fatigue strength of the interface region between a NCD film and its hardmetal substrate was investigated by inclined impact tests at various temperatures. Depending upon the impact load and the applied temperature, after a certain number of impacts, damages in the film-substrate interface develop, resulting in coating detachment and lifting. These effects were attributed among others to the release of highly compressive residual stresses in the NCD coating structure. The attained inclined impact test’s results contributed to the explanation of the wear-evolution of NCD-coated tools with diverse film-substrate adhesion qualities. The related milling experiments using as work material AA 7075 T6 verified the dominant effect of the film adhesion on the NCD coated tool life.

  10. Silicon carbide reinforced silicon carbide composite

    Science.gov (United States)

    Lau, Sai-Kwing (Inventor); Calandra, Salvatore J. (Inventor); Ohnsorg, Roger W. (Inventor)

    2001-01-01

    This invention relates to a process comprising the steps of: a) providing a fiber preform comprising a non-oxide ceramic fiber with at least one coating, the coating comprising a coating element selected from the group consisting of carbon, nitrogen, aluminum and titanium, and the fiber having a degradation temperature of between 1400.degree. C. and 1450.degree. C., b) impregnating the preform with a slurry comprising silicon carbide particles and between 0.1 wt % and 3 wt % added carbon c) providing a cover mix comprising: i) an alloy comprising a metallic infiltrant and the coating element, and ii) a resin, d) placing the cover mix on at least a portion of the surface of the porous silicon carbide body, e) heating the cover mix to a temperature between 1410.degree. C. and 1450.degree. C. to melt the alloy, and f) infiltrating the fiber preform with the melted alloy for a time period of between 15 minutes and 240 minutes, to produce a ceramic fiber reinforced ceramic composite.

  11. Boron carbide coatings for neutron detection probed by x-rays, ions, and neutrons to determine thin film quality

    Energy Technology Data Exchange (ETDEWEB)

    Nowak, G., E-mail: Gregor.Nowak@hzg.de; Störmer, M.; Horstmann, C.; Kampmann, R.; Höche, D.; Lorenz, U.; Müller, M.; Schreyer, A. [Helmholtz-Zentrum Geesthacht, Max-Planck-Straße 1, 21502 Geesthacht (Germany); Becker, H.-W. [RUBION-Zentrale Einrichtung für Ionenstrahlen und Radionuklide, Ruhr-Universität Bochum, 44780 Bochum (Germany); Haese-Seiller, M.; Moulin, J.-F.; Pomm, M. [Helmholtz-Zentrum Geesthacht, Außenstelle an der Forschungsneutronenquelle Heinz Maier-Leibnitz (FRM II), Technische Universität München, 85747 Garching (Germany); Randau, C. [Georg-August Universität Göttingen, Geowissenschaftliches Zentrum, 37077 Göttingen, Germany and Außenstelle an der Forschungsneutronenquelle Heinz Maier-Leibnitz (FRM II), Technische Universität München, 85747 Garching (Germany); Hall-Wilton, R. [European Spallation Source ESS AB, P.O. Box 176, 221 00 Lund (Sweden)

    2015-01-21

    Due to the present shortage of {sup 3}He and the associated tremendous increase of its price, the supply of large neutron detection systems with {sup 3}He becomes unaffordable. Alternative neutron detection concepts, therefore, have been invented based on solid {sup 10}B converters. These concepts require development in thin film deposition technique regarding high adhesion, thickness uniformity and chemical purity of the converter coating on large area substrates. We report on the sputter deposition of highly uniform large-area {sup 10}B{sub 4}C coatings of up to 2 μm thickness with a thickness deviation below 4% using the Helmholtz-Zentrum Geesthacht large area sputtering system. The {sup 10}B{sub 4}C coatings are x-ray amorphous and highly adhesive to the substrate. Material analysis by means of X-ray-Photoelectron Spectroscopy, Secondary-Ion-Mass-Spectrometry, and Rutherford-Back-Scattering (RBS) revealed low impurities concentration in the coatings. The isotope composition determined by Secondary-Ion-Mass-Spectrometry, RBS, and inelastic nuclear reaction analysis of the converter coatings evidences almost identical {sup 10}B isotope contents in the sputter target and in the deposited coating. Neutron conversion and detection test measurements with variable irradiation geometry of the converter coating demonstrate an average relative quantum efficiency ranging from 65% to 90% for cold neutrons as compared to a black {sup 3}He-monitor. Thus, these converter coatings contribute to the development of {sup 3}He-free prototype detectors based on neutron grazing incidence. Transferring the developed coating process to an industrial scale sputtering system can make alternative {sup 3}He-free converter elements available for large area neutron detection systems.

  12. Boron carbide coatings for neutron detection probed by x-rays, ions, and neutrons to determine thin film quality

    Science.gov (United States)

    Nowak, G.; Störmer, M.; Becker, H.-W.; Horstmann, C.; Kampmann, R.; Höche, D.; Haese-Seiller, M.; Moulin, J.-F.; Pomm, M.; Randau, C.; Lorenz, U.; Hall-Wilton, R.; Müller, M.; Schreyer, A.

    2015-01-01

    Due to the present shortage of 3He and the associated tremendous increase of its price, the supply of large neutron detection systems with 3He becomes unaffordable. Alternative neutron detection concepts, therefore, have been invented based on solid 10B converters. These concepts require development in thin film deposition technique regarding high adhesion, thickness uniformity and chemical purity of the converter coating on large area substrates. We report on the sputter deposition of highly uniform large-area 10B4C coatings of up to 2 μm thickness with a thickness deviation below 4% using the Helmholtz-Zentrum Geesthacht large area sputtering system. The 10B4C coatings are x-ray amorphous and highly adhesive to the substrate. Material analysis by means of X-ray-Photoelectron Spectroscopy, Secondary-Ion-Mass-Spectrometry, and Rutherford-Back-Scattering (RBS) revealed low impurities concentration in the coatings. The isotope composition determined by Secondary-Ion-Mass-Spectrometry, RBS, and inelastic nuclear reaction analysis of the converter coatings evidences almost identical 10B isotope contents in the sputter target and in the deposited coating. Neutron conversion and detection test measurements with variable irradiation geometry of the converter coating demonstrate an average relative quantum efficiency ranging from 65% to 90% for cold neutrons as compared to a black 3He-monitor. Thus, these converter coatings contribute to the development of 3He-free prototype detectors based on neutron grazing incidence. Transferring the developed coating process to an industrial scale sputtering system can make alternative 3He-free converter elements available for large area neutron detection systems.

  13. Oral coatings: a study on the formation, clearance and perception

    NARCIS (Netherlands)

    Camacho, S.

    2015-01-01

    Oral coatings are residues of food and beverages that coat the oral mucosa after consumption. Several studies have reported on the lubrication properties in mouth, and the after-feel and after-taste impact of oral coatings. Further, oral coatings have been suggested to influence subsequent taste per

  14. Formation of silicon nanocrystals in silicon carbide using flash lamp annealing

    Science.gov (United States)

    Weiss, Charlotte; Schnabel, Manuel; Prucnal, Slawomir; Hofmann, Johannes; Reichert, Andreas; Fehrenbach, Tobias; Skorupa, Wolfgang; Janz, Stefan

    2016-09-01

    During the formation of Si nanocrystals (Si NC) in SixC1-x layers via solid-phase crystallization, the unintended formation of nanocrystalline SiC reduces the minority carrier lifetime and therefore the performance of SixC1-x as an absorber layer in solar cells. A significant reduction in the annealing time may suppress the crystallization of the SiC matrix while maintaining the formation of Si NC. In this study, we investigated the crystallization of stoichiometric SiC and Si-rich SiC using conventional rapid thermal annealing (RTA) and nonequilibrium millisecond range flash lamp annealing (FLA). The investigated SixC1-x films were prepared by plasma-enhanced chemical vapor deposition and annealed at temperatures from 700 °C to 1100 °C for RTA and at flash energies between 34 J/cm2 and 62 J/cm2 for FLA. Grazing incidence X-ray diffraction and Fourier transformed infrared spectroscopy were conducted to investigate hydrogen effusion, Si and SiC NC growth, and SiC crystallinity. Both the Si content and the choice of the annealing process affect the crystallization behavior. It is shown that under certain conditions, FLA can be successfully utilized for the formation of Si NC in a SiC matrix, which closely resembles Si NC in a SiC matrix achieved by RTA. The samples must have excess Si, and the flash energy should not exceed 40 J/cm2 and 47 J/cm2 for Si0.63C0.37 and Si0.77C0.23 samples, respectively. Under these conditions, FLA succeeds in producing Si NC of a given size in less crystalline SiC than RTA does. This result is discussed in terms of nucleation and crystal growth using classical crystallization theory. For FLA and RTA samples, an opposite relationship between NC size and Si content was observed and attributed either to the dependence of H effusion on Si content or to the optical absorption properties of the materials, which also depend on the Si content.

  15. Formation of vanadium carbide precipitations at the surface of alloys: Thermodynamics and kinetics aspects; Bildung von Vanadiumcarbid-Ausscheidungen auf Legierungsoberflaechen: Thermodynamische und kinetische Aspekte

    Energy Technology Data Exchange (ETDEWEB)

    Schneider, A.; Uebing, C. [Max-Planck-Institut fuer Eisenforschung GmbH, Duesseldorf (Germany)

    1998-12-31

    The paper describes the formation of vanadium carbides on the surface layers of Fe-3%V-C(100) alloys. The phase diagram calculated for this alloyed material using the ThermoCalc program package reveals a co-existence of ferritic matrix and V{sub 3}C{sub 2} at temperatures of T{<=}650 C. This carbide is instable at elevated temperatures, leading to co-existence of ferrite and the cubic VC{sub 1-x}. Experimental analyses revealed the formation of a 2D VC compound in the top layers of the surface of Fe-3%V-C(100) alloys, induced by equilibrium segregation. The paper explains the usefulness of thermodynamic and kinetic calculations for interpretation of precipitation phenomena in steels. Mathematically derived and experimental results of analyses for the case of non-equilibrium segregation showed excellent agreement in the determination of carbide thickness (nanometer scale) and time dependence of segregation under fast cooling conditions. (orig./CB) [Deutsch] In der vorliegenden Arbeit wurde die Bildung von Vanadiumcarbiden auf Fe-3%V-C(100)-Legierungsoberflaechen beschrieben. Das anhand des ThermoCalc-Programmpakets fuer diese Legierungszusammensetzung berechnete Phasendiagramm zeigt bei niedrigen Temperaturen T{<=}650 C die Koexistenz von ferritischer Matrix und V{sub 3}C{sub 2}. Bei hoeheren Temperaturen ist dieses Carbid instabil und es liegt Koexistenz von Ferrit und dem kubischen VC{sub 1-x} vor. Die experimentellen Untersuchungen zeigen die Ausbildung einer zweidimensionalen VC-Oberflaechenverbindung auf Fe-3%V-C(100)-Legierungsoberflaechen durch Gleichgewichtssegregation. Diese Arbeit zeigt, dass thermodynamische und kinetische Rechnungen bei der Deutung von Ausscheidungsphaenomenen in Staehlen sinnvoll eingesetzt werden koennen. Bei der Nichtgleichgewichtssegregation wurde bezueglich Carbiddicke (im Nanometerbereich) und Zeitabhaengigkeit der Ausscheidung bei schneller Abkuehlung eine hervorragende Uebereinstimmung zwischen Simulation und Experiment gefunden

  16. NAK80模具钢表面激光熔覆Ni基碳化钨合金涂层的组织和性能%Microstructure and Properties of Laser Cladding Ni-based Tungsten Carbide Alloy Coating on NAK80 Mold Steel

    Institute of Scientific and Technical Information of China (English)

    程虎; 方志刚; 赵先锐; 戴晟; 高玉新

    2011-01-01

    The Ni-based tungsten carbide alloy coating was fabricated on NAK80 mold steel by laser cladding technology. The characteristic of microstructure, micro-hardness and the formation mechanics were examined. The resuits show that the metallurgical bonding is good between the cladding coating and the steel substrate, the microstructure of laser cladding coating is composed of fir-tree crystal Cr23C6, un-melted tungsten carbide granular crystal, y-Ni solid solution and NiCr, CrB2. The micro-hardness of laser cladding coating is considerably higher than the substrate, so the wear-resisting property of mold surface is improved to some extent.%采用激光熔覆技术,在NAK80模具钢表面制备了Ni基碳化钨合金涂层.研究了激光熔覆涂层的组织结构特点及形成规律,测试分析了其显微硬度的分布特征.结果表明:涂层与基体之间呈良好冶金结合,熔覆层组织主要由树枝晶CrC、未熔碳化钨颗粒相、γ-Ni固溶体及少量分布于固溶体中的NiCr和CrB相组成;涂层的硬度远高于NAK80模具钢基体,从一定程度上改善了模具表面的耐磨性能.

  17. Electrically-controlled near-field radiative thermal modulator made of graphene-coated silicon carbide plates

    Science.gov (United States)

    Yang, Yue; Wang, Liping

    2017-08-01

    In this work, we propose a hybrid near-field radiative thermal modulator made of two graphene-covered silicon carbide (SiC) plates separated by a nanometer vacuum gap. The near-field photon tunneling between the emitter and receiver is modulated by changing graphene chemical potentials with symmetrically or asymmetrically applied voltage biases. The radiative heat flux calculated from fluctuational electrodynamics significantly varies with graphene chemical potentials due to tunable near-field coupling strength between graphene plasmons across the vacuum gap. Thermal modulation and switching, which are the key functionalities required for a thermal modulator, are theoretically realized and analyzed. Newly introduced quantities of the modulation factor, the sensitivity factor and switching factor are studied quite extensively in a large parameter range for both graphene chemical potential and vacuum gap distance. This opto-electronic device with faster operating mode, which is in principle only limited by electronics and not by the thermal inertia, will facilitate the practical application of active thermal management, thermal circuits, and thermal computing with photon-based near-field thermal transport.

  18. Formation of the intermediate semiconductor layer for the Ohmic contact to silicon carbide using Germanium implanttation

    Institute of Scientific and Technical Information of China (English)

    Guo Hui; Wang Yue-Hu; Zhang Yu-Ming; Qiao Da-Yong; Zhang Yi-Men

    2009-01-01

    By formation of an intermediate semiconductor layer(ISL)with a narrow band gap at the metallic contact/SiC interface, this paper realises a new method to fabricate the low-resistance Ohmic contacts for SiC. An array of transfer length method(TLM)test patterns is formed on N-wells created by P+ion implantation into Si-faced p-type 4H-SiC epilayer. The ISL of nickel-metal Ohmic contacts to n-tyDe 4H-SiC could be formed by using Germanium ion implantation into SiC. The specific contact resistance ρ_c as loW as 4.23×10~(-5) Ω·cm~2 is achieved after annealing in N_2 at 800℃ for 3 min, which iS much lower than that(>900℃)in the typical SiC metallisation process. The sheet resistance Rsh of the implanted layers is 1.5 kΩ/□. The technique for converting photoresist into nanocrystalline graphite is used to protect the SiC surface in the annealing after Ge~+ ion implantations.

  19. Application of Taguchi Method for Analyzing Factors Affecting the Performance of Coated Carbide Tool When Turning FCD700 in Dry Cutting Condition

    Science.gov (United States)

    Ghani, Jaharah A.; Mohd Rodzi, Mohd Nor Azmi; Zaki Nuawi, Mohd; Othman, Kamal; Rahman, Mohd. Nizam Ab.; Haron, Che Hassan Che; Deros, Baba Md

    2011-01-01

    Machining is one of the most important manufacturing processes in these modern industries especially for finishing an automotive component after the primary manufacturing processes such as casting and forging. In this study the turning parameters of dry cutting environment (without air, normal air and chilled air), various cutting speed, and feed rate are evaluated using a Taguchi optimization methodology. An orthogonal array L27 (313), signal-to-noise (S/N) ratio and analysis of variance (ANOVA) are employed to analyze the effect of these turning parameters on the performance of a coated carbide tool. The results show that the tool life is affected by the cutting speed, feed rate and cutting environment with contribution of 38%, 32% and 27% respectively. Whereas for the surface roughness, the feed rate is significantly controlled the machined surface produced by 77%, followed by the cutting environment of 19%. The cutting speed is found insignificant in controlling the machined surface produced. The study shows that the dry cutting environment factor should be considered in order to produce longer tool life as well as for obtaining a good machined surface.

  20. Microstructure and formation mechanism of Ce-based chemical conversion coating on 6063 Al alloy

    Institute of Scientific and Technical Information of China (English)

    CHEN Dong-chu; LI Wen-fang; GONG Wei-hui; WU Gui-xiang; WU Jian-feng

    2009-01-01

    In order to accelerate the conversion coating formation on 6063 Al alloy in the Ce(NO3)3 solution, accelerants of chloride and ammonium salt were used. The coating morphology, composition and structure were analyzed with SEM/EDS, EPMA, XPS and XRD. The coating morphology is influenced by the composition, pH value and temperature of the treating solution. The coating composed of metal oxide, metal hydroxide and hydrate appears to be amorphous. The elements in the coating are Al, Ce, O, Mn and Mg, while the Ce element exists in the forms of Ce3+ and Ce4+. The accelerant of chloride can increase the compactness and Ce content of the coating, so the coating corrosion resistance is remarkably improved. A scheme for the electrochemical reaction in the coating formation was proposed, and the potential change in the coating formation was also studied. It is found that chloride can shorten the time period of the first and the second stages in coating formation.

  1. Cutting performance and wear mechanisms of PVD coated carbide tools during dry drilling of newly produced ADI

    Science.gov (United States)

    Meena, Anil; El Mansori, Mohamed

    2016-10-01

    The austempered ductile iron (ADI) material is widely used for automotive and structural applications. However, it is considered a difficult to machine material due to its strain hardening behavior and low thermal conductivity characteristics; thus delivering higher mechanical and thermal loads at the tool-chip interface, which significantly affects the tool wear and surface quality. The paper thus overviews the cutting performance and wear behavior of different cutting tools during dry drilling of newly produced ADI material. Cutting performance was evaluated in terms of specific cutting energy, workpiece surface integrity and tool wear behavior. Tool wear behavior shows crater wear mode and workpiece adhesion. The surface alteration at the machined subsurface was confirmed from the hardness variation. Multilayer (Ti,Al,Cr)N coated tool shows improved cutting performance and wear behavior due to its enhanced tribological adaptability as compared to another PVD coating leading to the reduction in specific cutting energy by 25%.

  2. Sol-gel coatings as active barriers to protect ceramic reinforcement in aluminum matrix composites

    Energy Technology Data Exchange (ETDEWEB)

    Rams, J.; Urena, A.; Campo, M. [Departamento de Tecnologia Quimica, Ambiental y de los Materiales, ESCET, Universidad Rey Juan Carlos C/ Tulipan s/nMostoles 28933 Madrid (Spain)

    2004-02-01

    Silica obtained through a sol-gel process is used as a coating for ceramic reinforcements (SiC) in aluminium matrix composite materials. The interaction between molten aluminium and the coated particles during material casting can be controlled by means of the thermal treatment given to the coating. Wettability is increased because the coating reacts with molten aluminium, and the formation of the degrading aluminium carbide is inhibited. (Abstract Copyright [2004], Wiley Periodicals, Inc.)

  3. The effects of the formation of Stone-Wales defects on the electronic and magnetic properties of silicon carbide nanoribbons: a first-principles investigation.

    Science.gov (United States)

    Guan, Jia; Yu, Guangtao; Ding, Xiuling; Chen, Wei; Shi, Zhiming; Huang, Xuri; Sun, Chiachung

    2013-08-26

    Detailed first-principles density functional theory (DFT) computations were performed to investigate the geometries, the electronic, and the magnetic properties of both armchair-edged silicon carbide nanoribbons (aSiCNRs) and zigzag-edged silicon carbide nanoribbons (zSiCNRs) with Stone-Wales (SW) defects. SW defects in the center of aSiCNRs can remarkably reduce their band gaps, irrespective of the orientation of the defect, whereas zSiCNRs with SW defects in the center or at the edges exhibit degenerate energies of their ferromagnetic (FM) and antiferromagnetic (AFM) states, in which metallic and half-metallic behavior can be observed, respectively; half-metallic behavior can even be observed in both the FM and AFM states simultaneously. Further, it was shown that the formation energies of the SW defects in SiCNRs are orientation dependent, and the formation of edge defects is always favored over the formation of interior defects in zSiCNRs. The possible existence of SW defects in SiCNRs was further validated through exploring the kinetic process of their formation. These findings can be anticipated to provide valuable information in promoting the potential applications of SiC-based nanomaterials in multifunctional and spintronic nanodevices.

  4. Carbide Dissolution/Carbon Loss as a Function of Spray Distance in Unshrouded/Shrouded Plasma Sprayed Cr3C2-NiCr Coatings

    Science.gov (United States)

    Matthews, S.

    2015-02-01

    Thermal spraying of Cr3C2-NiCr composites generates varying degrees of carbide dissolution into the Ni binder. During high-temperature exposure, the carbide dissolution zones precipitate high concentrations of small carbides which develop into finely structured networks. This raises the possibility of producing unique tailored carbide composite structures through the generation of controlled carbide dissolution and appropriate heat treatment. The first step in this process is to produce a supersaturated Ni-Cr-C solid solution from which the carbide phase could be precipitated. In a previous work, a broad range of plasma parameters were trialed to assess their effect on the degree of carbide dissolution at a fixed spray distance of 100 mm. The current two-part work builds on the most promising plasma parameters from those trials. In Part 1 of this two-part article series, the effect of spray distance on the extent of carbide dissolution and carbon loss during high energy plasma spraying was investigated. The effectiveness of solid shield and gas shrouding is contrasted, and the mechanisms by which they influence the degree of decarburization discussed.

  5. Interface properties and phase formation between surface coated SKD61 and aluminum alloys

    Institute of Scientific and Technical Information of China (English)

    Se-Weon CHOI; Young-Chan KIM; Se-Hun CHANG; Ik-Hyun OH; Joon-Sik PARK; Chang-Seog KANG

    2009-01-01

    The intermediate phase formation and surface protection effects between SKD61 die mold alloys and aluminum alloys were investigated during a simulated die-casting process. The surface coatings of SKD61 alloy were carried out via Si pack cementation coatings at 900 ℃ for 10 h and the e-FeSi phase formed. When the coated SKD61 alloy was dipped in the liquid aluminum alloy (ALDC12), the surface coated SKD61 alloys showed better surface properties compared with uncoated SKD61 alloys, i.e., the intermediate phases (FeSiAl compound) were not produced for the coated SKD61 alloy. The coating layer of e-FeSi served as a diffusion barrier for the formation of FeSiAl compounds.

  6. Microstructure characteristic and formation mechanism of crackfree TaC coating on C/C composite

    Institute of Scientific and Technical Information of China (English)

    LI Guo-dong; XIONG Xiang; HUANG Bai-yun

    2005-01-01

    The microstructure characteristic and formation mechanism of the crackfree and ablation-resistant TaC coating deposited on the C/C composite by Chemical Vapour Deposition(CVD) were investigated, using the reaction system of TaCl5-C3H6-H2-Ar. The results show that the nanosized pore structure formed in the TaC coating interior during CVD process is the main factor to reduce the hardness, elastic modulus, linear expansibility and inner thermal stress. Then crackfree coatings can be prepared and their thermal shock resistance can be enhanced. To obtain the dense and homogeneous matrix surface is necessary for the crackfree and low stress coating. The TaC coating structure that distributes from the dense matrix towards loose coating surface will result in the thick crackfree coating with good thermal shock resistance.

  7. Magnesium substituted hydroxyapatite formation on (Ti,Mg)N coatings produced by cathodic arc PVD technique

    Energy Technology Data Exchange (ETDEWEB)

    Onder, Sakip [Department of Metallurgical and Materials Engineering, Istanbul Technical University, 34469, Maslak, Istanbul (Turkey); Molecular Biology-Genetics and Biotechnology Program (MOBGAM), Istanbul Technical University, 34469, Maslak, Istanbul (Turkey); Kok, Fatma Nese [Molecular Biology-Genetics and Biotechnology Program (MOBGAM), Istanbul Technical University, 34469, Maslak, Istanbul (Turkey); Department of Molecular Biology and Genetics, Istanbul Technical University, 34469, Maslak, Istanbul (Turkey); Kazmanli, Kursat, E-mail: kursat@itu.edu.tr [Department of Metallurgical and Materials Engineering, Istanbul Technical University, 34469, Maslak, Istanbul (Turkey); Urgen, Mustafa [Department of Metallurgical and Materials Engineering, Istanbul Technical University, 34469, Maslak, Istanbul (Turkey)

    2013-10-15

    In this study, formation of magnesium substituted hydroxyapatite (Ca{sub 10−x}Mg{sub x}(PO{sub 4}){sub 6}(OH){sub 2}) on (Ti,Mg)N and TiN coating surfaces were investigated. The (Ti{sub 1−x},Mg{sub x})N (x = 0.064) coatings were deposited on titanium substrates by using cathodic arc physical vapor deposition technique. TiN coated grade 2 titanium substrates were used as reference to understand the role of magnesium on hydroxyapatite (HA) formation. The HA formation experiments was carried out in simulated body fluids (SBF) with three different concentrations (1X SBF, 5X SBF and 5X SBF without magnesium ions) at 37 °C. The coatings and hydroxyapatite films formed were characterized by scanning electron microscope (SEM), X-ray diffraction (XRD) and FTIR Spectroscopy techniques. The energy dispersive X-ray spectroscopy (EDS) analyses and XRD investigations of the coatings indicated that magnesium was incorporated in the TiN structure rather than forming a separate phase. The comparison between the TiN and (Ti, Mg)N coatings showed that the presence of magnesium in TiN structure facilitated magnesium substituted HA formation on the surface. The (Ti,Mg)N coatings can potentially be used to accelerate the HA formation in vivo conditions without any prior hydroxyapatite coating procedure. - Highlights: • Mg incorporated in (Ti,Mg)N coating structure and did not form a separate phase • Mg dissolution in SBF solution facilitated Mg-substituted hydroxyapatite formation • (Ti,Mg)N acted as Mg-source for Mg-substituted hydroxyapatite formation in SBF.

  8. Synthesis of titanium carbide coating on surface of graphite by molten salt media%熔盐介质中石墨表面碳化钛包覆的研究

    Institute of Scientific and Technical Information of China (English)

    丁军; 邓承继; 张小军; 祝洪喜; 员文杰

    2014-01-01

    Titanium carbide coating layer was synthesized on the surface of flaky graphite by reacting graphite with Ti powder in a NaCl-NaF binary salt at firing different temperatures for 3 h,and the surface of graphite changed from hydrophobic to hydrophilic.The effects of raw material ratio and firing temperature on the surface modification of graphite powders were studied.The mass ratio of raw materials between Ti and salt was not a significant influence of the morphology of the titanium carbide layer,and small particles grew on the surface of graphite.The firing temperature had a significant effect on the morphology of the titanium carbide layer,and higher temperature conduced to crystal growth and particles size of 1-3μm.The wettability angle was measured by the tableting method,and the wettability of modified graphite had greatly improved.The surface of graphite was evenly coated by titanium carbide particles,and the titanium carbide coating layer improved the oxidation resistance of the graphite material.%以NaCl-NaF为熔盐介质,采用金属钛粉为原料,在熔盐介质中将鳞片石墨表面包覆1层碳化钛层,石墨表面由疏水性变为亲水性.实验探讨了4种不同钛/石墨的比例和4个不同温度下对石墨改性的影响.结果表明,原料配比对碳化钛的形貌影响不显著,碳化钛以小颗粒的形态在石墨表面生长.实验温度对碳化钛层的形貌有显著影响,温度升高有利于碳化钛的晶体生长,颗粒尺寸为1~3μm.用液滴法测量石墨处理前后与水之间的接触角,其接触角变化证明改性后石墨的润湿性有明显提高.热分析实验结果显示石墨表面生成的碳化钛层优先氧化,起到了抗氧化的作用.

  9. Selective formation of diamond-like carbon coating by surface catalyst patterning

    DEFF Research Database (Denmark)

    Palnichenko, A.V.; Mátéfi-Tempfli, M.; Mátéfi-Tempfli, Stefan

    2004-01-01

    The selective formation of diamond-like carbon coating by surface catalyst patterning was studied. DLC films was deposited using plasma enhanced chemical vapor deposition, filtered vacuum arc deposition, laser ablation, magnetron sputtering and ion-beam lithography methods. The DLC coatings were...... obtained by means of a single short and intensive carbon plasma deposition pulse. The deposited DLC coating was characterized by micro-Raman spectroscopy measurements. The DLC coating process gave rise to wide potential possibilities in micro-devices manufacturing productions....

  10. The structure and formation of functional hard coatings: a short review

    Directory of Open Access Journals (Sweden)

    Diciuc Vlad

    2017-01-01

    Full Text Available Turning tools come in different shapes and sizes, geometry, base material and coating, according to their destination. They are widely used both for obtaining parts and for machinability tests. In this paper a short review about high-speed steel (HSS turning tools and their coatings is presented. Hard coatings formed on the tool material should be functional depending on the tool final application. Requirements for hard coatings and technological problems for layer formation on the real cutting tool are discussed.

  11. Formation of surface coating on milling balls during milling of Cr powders

    Institute of Scientific and Technical Information of China (English)

    王成国; 齐宝森; 王瑞华

    2002-01-01

    The formation regularity of surface coating on milling balls during milling of Cr powders was investigated, revealing that the plastic deformation of the balls surface plays an important role in the formation of coating and that the stronger affinity between the powders and the balls is a necessary pre-condition for the coating. The size of Cr powders, the coating thickness and the microhardness vary consistently with milling time during milling. At initial milling stage, the powder size decreases, while the coating thickness and the microhardness increase, however, after milling for 24h, they all change slightly with prolonged milling, indicating a dynamic equilibrium between the powders cold welding and crashing, i.e. an almost equal rate for the powders attaching to and breaking off the milling balls.

  12. Observation of Built-up Edge Formation on a Carbide Cutting Tool with Machining Aluminium Alloy under Dry and Wet Conditions

    Directory of Open Access Journals (Sweden)

    Azlan U.A.A.

    2017-01-01

    Full Text Available This paper presents the morphology of built-up edge (BUE formation under wet and dry conditions with low and high cutting speeds. The workpiece materials and cutting tools selected for this work were aluminium alloy and canela carbide inserts graded PM25. The cutting tools underwent turning operation machining tests and their performance was evaluated by the flank wear and observation of the tool wear area. The machining tests were conducted at different spindle speeds and feed rates while the cut depth was kept constant. The analysis showed that formation of the BUE was dominant at low cutting speeds in dry conditions, but in wet conditions at high cutting speeds, a better performance was exhibited in terms of wear analysis.

  13. The Formation of Nanocrystalline Diamond Coating on WC Deposited by Microwave Assisted Plasma CVD

    Science.gov (United States)

    Toff, M. R. M.; Hamzah, E.; Purniawan, A.

    2010-03-01

    Diamond is one form of carbon structure. The extreme hardness and high chemical resistant of diamond coatings determined that many works on this area relate to coated materials for tribological applications in biomedicine, as mechanical seals or cutting tools for hard machining operations. In the work, nanocrystalline diamond (NCD) coated tungsten carbide (WC) have been deposited by microwave assisted plasma chemical vapor deposition (MAPCVD) from CH4/H2 mixtures. Morphology of NCD was investigated by using Scanning Electron Microscopy (SEM) and Atomic Force Microscopy (AFM). The quality of NCD is defined as ratio between diamond and non diamond and also full width at half maximum (FWHM) was determined using Raman spectra. The result found that the NCD structure can be deposited on WC surface using CH4/H2 gas mixture with grain size ˜20 nm to 100 nm. Increase %CH4 concentration due to increase the nucleation of NCD whereas decrease the quality of diamond. Based on Raman spectra, the quality of NCD is in the range ˜98.82-99.01% and 99.56-99.75% for NCD and microcrystalline (MCD), respectively. In addition, FWHM of NCD is high than MCD in the range of 8.664-62.24 cm-1 and 4.24-5.05 cm-1 for NCD and MCD respectively that indicate the crystallineity of NCD is smaller than MCD.

  14. Retained Austenite Decomposition and Carbide Formation During Tempering a Hot-Work Tool Steel X38CrMoV5-1 Studied by Dilatometry and Atom Probe Tomography

    Science.gov (United States)

    Lerchbacher, Christoph; Zinner, Silvia; Leitner, Harald

    2012-12-01

    The microstructural development of a hot-work tool steel X38CrMoV5-1 during continuous heating to tempering temperature has been investigated with the focus on the decomposition of retained austenite (Stage II) and carbide formation (Stages III and IV). Investigations have been carried out after heating to 673.15 K, 773.15 K, 883.15 K (400 °C, 500 °C, 610 °C) and after a dwell time of 600 seconds at 883.15 K (610 °C). Dilatometry and atom probe tomography were used to identify tempering reactions. A distinctive reaction takes place between 723.15 K and 823.15 K (450 °C and 550 °C) which is determined to be the formation of M3C from transition carbides. Stage II could be evidenced with the atom probe results and indirectly with dilatometry, indicating the formation of new martensite during cooling. Retained austenite decomposition starts with the precipitation of alloy carbides formed from nanometric interlath retained austenite films which are laminary arranged and cause a reduction of the carbon content within the retained austenite. Preceding enrichment of substitutes at the matrix/carbide interface in the early stages of Cr7C3 alloy carbide formation could be visualised on the basis of coarse M3C carbides within the matrix. Atom probe tomography has been found to be very useful to complement dilatational experiments in order to characterise and identify microstructural changes.

  15. Investigation of electrode distance impact on PEO coating formation assisted by simulation

    Science.gov (United States)

    Ma, Xun; Blawert, Carsten; Höche, Daniel; Zheludkevich, Mikhail L.; Kainer, Karl U.

    2016-12-01

    The influence of electrode distance between anode and cathode during plasma electrolytic oxidation (PEO) process on the coating formation was investigated by combining experiments and simulation. Firstly a model was built to simulate the effect of electrode distance on the anodic current distribution using finite element analyses. Complementary, PEO coatings were fabricated on AM50 magnesium alloy in an alkaline electrolyte with different electrode distances applying constant voltage. Phase composition, coating morphology and thickness were studied for both the front and back sides of the PEO coating depending on the electrode distance. For paralleled plate-like electrodes, based on coating uniformity, an optimum electrode distance of 60-80 mm was identified under the chosen experimental conditions. Via correlation of simulation and experimental results, the influence of electrode distance on coating formation is explored. It is demonstrated that under constant voltage mode, PEO coating formation is affected by electrode distance on both front and back sides of magnesium substrates. This effect is ascribed to the influence of electrode distance on the current distribution in the bath and to the related average current density on the surfaces.

  16. Calcium phosphate coating on magnesium alloy by biomimetic method :Investigation of morphology ,composition and formation process

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    Magnesium alloy has similar mechanical properties with natural bone and can degrade via corrosion in the electrolytic environment of the human body.Calcium phosphate has been proven to possess bioactivity and bone inductivity.In order to integrate both advantages,calcium phosphate coating was fabricated on magnesium alloy by a biomimetic method.Supersaturated calcification solutions (SCSs) with different Ca/P ratio and C1- concentration were used as mimetic solutions.The morphology,composition and formation process of the coating were studied with scanning electron microscopy (SEM),energy dispersive spectrometer (EDS),Fourier transformed infrared spectroscopy (FTIR) and X-ray diffraction (XRD).The results show that a uniform calcium phosphate coating was observed on magnesium alloy,the properties of which could be adjusted by the SCSs with different Ca/P ratio.The formation process of the coating was explored by immersing magnesium alloy in SCSs with different Cl- concentration which could adjust the hydrogen production.According to SEM results,the hydrogen bubbles were associated with the formation of grass-like and flower-like coating morphologies.In conclusion,the biomimetic method was effective to form calcium phosphate coating on magnesium alloy and the morphology and composition of the coating could be accommodated by the Ca/P ratio and Cl- concentration in SCSs.

  17. New method for synthesis of metal carbides, nitrides and carbonitrides

    Energy Technology Data Exchange (ETDEWEB)

    Koc, R.; Folmer, J.S.; Kodambaka, S.K. [Southern Illinois Univ., Carbondale, IL (United States)] [and others

    1997-04-01

    The purpose of this work is to develop a novel synthesis method using a carbothermic reduction reaction of carbon coated precursors for producing high purity, submicron, non-agglomerated powders of metal carbide, metal nitride and metal boride systems. The authors also want to demonstrate the advantages of the process and provide information on the applicability of the process for synthesizing related advanced ceramic powders (e.g. SiC, WC, TiN, TiB{sub 2}, Si{sub 3}N{sub 4}). During the FY96 of the project, steps are taken to investigate the reaction mechanisms and phase evolution during the formation of TiC from carbon coated titania precursors and to produce submicron TiC powders with desired stoichiometries. Depending on the carbon content in the coated titania precursor, TiC powder was produced with different stoichiometries (different amount of oxygen and free carbon).

  18. Formation and Characterization of Titanium Modified Aluminide Coatings on IN738LC

    Institute of Scientific and Technical Information of China (English)

    Mohammad Moradi; Fakhreddin Ashrafizadeh

    2004-01-01

    Up to now, the aluminide coatings used to protect industrial components at high temperature and corrosive environments have been modified by Pt, Cr, Si and Ni. In this investigation, aluminide coatings were modified by titanium and the microstructural feature and formation mechanism were evaluated. The coatings were formed on a Ni-based superalloy(IN738LC) by a two stage process including titanizing at first and aluminizing thereafter. Pack cementation titanizing performed at temperatures 950℃ and 1050℃ in several mixtures of Ti, Al2O3 and NH4Cl. At the second stage,aluminum diffused into surface of the specimens by an industrial aluminizing process known as Elcoatl01(4 hrs at 1050℃C). The modified coatings were characterized by means of standard optical microscopy, scanning electron microscopy,energy dispersive spectroscopy and X-Ray diffraction methods. The results show that Ti in the coatings is mainly present in the form of TiNi and Al67CrsTi25. Titanium modified coatings grew with a mechanism similar to simple aluminizing; this includes inward diffusion of Al from the pack to the substrate and then outward diffusion of Ni from the substrate to the coating. The advantages and characteristics of this two-stage modified coating is discussed and the process parameters are proposed to obtain a coating of optimum microstructure.

  19. Effect of Negatively Charged Ions on the Formation of Microarc Oxidation Coating on 2024 Aluminium Alloy

    Institute of Scientific and Technical Information of China (English)

    Wei Yang; Bailing Jiang; Aiying Wang; Huiying Shi

    2012-01-01

    The present study deals with the effect of negatively charged ions on the ceramic coating formation on 2024 aluminium alloy during microarc oxidation (MAO) process. On the basis of the experimental results, two steps (the formation of an incipient film without arc presence and the growth of a ceramic coating with arc discharge) of MAO process have been observed. For comparison, four different negatively charged ions studied. It is proved that negatively charged ions strongly participated in the formation of an incipient film with high impedance value at the first step. The growth of ceramic coating depends on the combination between AI of the substrate and O from the electrolyte, and the negatively charged ions are little consumed. As an anodic oxide coating is prepared on the sample surface instead of the incipient film, the first step occurs easily and the growth of ceramic coating is accelerated. Furthermore, the mechanism of negatively charged ions in the formation of the MAO coating has been proposed.

  20. Studies of silicon carbide and silicon carbide nitride thin films

    Science.gov (United States)

    Alizadeh, Zhila

    Silicon carbide semiconductor technology is continuing to advance rapidly. The excellent physical and electronic properties of silicon carbide recently take itself to be the main focused power device material for high temperature, high power, and high frequency electronic devices because of its large band gap, high thermal conductivity, and high electron saturation drift velocity. SiC is more stable than Si because of its high melting point and mechanical strength. Also the understanding of the structure and properties of semiconducting thin film alloys is one of the fundamental steps toward their successful application in technologies requiring materials with tunable energy gaps, such as solar cells, flat panel displays, optical memories and anti-reflecting coatings. Silicon carbide and silicon nitrides are promising materials for novel semiconductor applications because of their band gaps. In addition, they are "hard" materials in the sense of having high elastic constants and large cohesive energies and are generally resistant to harsh environment, including radiation. In this research, thin films of silicon carbide and silicon carbide nitride were deposited in a r.f magnetron sputtering system using a SiC target. A detailed analysis of the surface chemistry of the deposited films was performed using x-ray photoelectron spectroscopy (XPS), Fourier Transform Infrared Spectroscopy (FTIR) and Raman spectroscopy whereas structure and morphology was studied atomic force microscopy (AFM), and nonoindentation.

  1. 碳化锆/锆涂层炭纤维的制备及其拉伸性能研究%Preparation and mechanical properties of zirconium carbide/zirconium coated carbon fibers

    Institute of Scientific and Technical Information of China (English)

    韩飞飞; 崔正威; 董志军; 黄庆; 李轩科

    2012-01-01

    The zirconium carbide/zirconium coated carbon fiber was prepared successfully in a certain reaction temperature by a molten salt reaction method. The influence of reaction time on the phase composition and surface morphology of coating and the tensile properties of composite material was studied. The results show that uniform and crack-free zirconium carbide/zirconium coating can be formed on the carbon fibers at 800℃ , and its thickness increases slightly with increasing reaction time. In comparison to pristine carbon fibers, the tensile strength and the tensile modulus of coated carbon fibers decrease slightly.%在一定反应温度范围内以熔盐为介质通过炭纤维与金属锆反应制备出碳化锆/锆涂层炭纤维,并在反应温度为800℃时,研究反应时间对碳化锆/锆涂层炭纤维表面相组成、形貌及其拉伸性能的影响.结果表明,800℃可制备均匀致密的碳化锆/锆涂层;且随着反应时间的延长,碳化锆/锆涂层厚度略有增加;涂层后炭纤维的拉伸强度和拉伸模量比原炭纤维的相应值略有减小.

  2. Comparison of the surface morphologies of boron carbide coatings prepared by bouncing agitation and rolling agitation%跳动及滚动激励制备的碳化硼涂层表面形貌的对比

    Institute of Scientific and Technical Information of China (English)

    王自磊; 廖志君; 陶勇; 于小河; 林涛; 伍登学; 卢铁城

    2011-01-01

    Boron carbide(B4C) coatings are deposited on the glass and steel mandrels using two agitation methods, rolling agitation and bouncing agitation, by electron beam evaporation.Various surface morphologies of the coatings are investigated through the scanning electron microscope.It is found that the surface deposited by rolling agitation has fewer cracks and better compactness, and the particles grow better than that deposited by bouncing agitation.From a comparison of two kinds of B4C coatings, one can find that rolling agitation has more advantages than bouncing agitation in fabricating boron carbide coatings.%利用电子束蒸发技术蒸发碳化硼,通过弹跳激励和滚动激励两种方案来随机滚动小球,从而分别在玻璃和钢球心轴上制备了碳化硼涂层.采用扫描电子显微镜对涂层表面形貌进行了分析.同采用弹跳激励制备的涂层相比,在用滚动激励制备的涂层表面不存在裂纹和微粒脱落现象,其微粒生长的更大,相互接合的更致密.经对比证明,在制备碳化硼涂层上,滚动激励装置优于跳动激励装置.

  3. Formation and application of functional coatings on synthetic fibers

    Science.gov (United States)

    Goli, Kiran; Ozcam, Ali; Roskov, Kristen; Spontak, Richard; Rojas, Orlando; Genzer, Jan

    2011-03-01

    We present two simple methods for modifying synthetic fibers made of polypropylene (PP) and poly(ethylene terephthalate) (PET). Specifically, we alter the inert PP fiber mats by physisorbing denatured proteins, and cross-linking the protein layers using glutaraldehyde. The amino- and hydroxyl-functionalities present in the protein coatings serve as attachment points for polymerization initiators. In addition, PET fibers are modified chemically by amidation with 3-aminopropyltriethoxysilane (APTES), followed by hydrolysis, which yields silanol groups that permit surface attachment of the initiator molecules. ``Grafting from'' polymerization from such modified PP and PET surfaces is employed following the atom transfer radical polymerization protocol to form functional and responsive polymer coatings. These include arrays of poly(2-hydroxyethyl methacrylate) (PHEMA) as well as chemically-modified PHEMA layers. Selected applications of these functional fibers will be outlined briefly, including, capture of metals or other contaminants from waters, prevention of protein adsorption, and attachment of metallic nanoparticles.

  4. Formation of a Spinel Coating on AZ31 Magnesium Alloy by Plasma Electrolytic Oxidation

    Science.gov (United States)

    Sieber, Maximilian; Simchen, Frank; Scharf, Ingolf; Lampke, Thomas

    2016-03-01

    Plasma electrolytic oxidation (PEO) is a common means for the surface modification of light metals. However, PEO of magnesium substrates in dilute electrolytes generally leads to the formation of coatings consisting of unfavorable MgO magnesium oxide. By incorporation of electrolyte components, the phase constitution of the oxide coatings can be modified. Coatings consisting exclusively of MgAl2O4 magnesium-aluminum spinel are produced by PEO in an electrolyte containing hydroxide, aluminate, and phosphate anions. The hardness of the coatings is 3.5 GPa on Martens scale on average. Compared to the bare substrate, the coatings reduce the corrosion current density in dilute sodium chloride solution by approx. one order of magnitude and slightly shift the corrosion potential toward more noble values.

  5. A superficial coating to improve oxidation and decarburization resistance of bearing steel at high temperature

    Science.gov (United States)

    Wang, Xiaojing; Wei, Lianqi; Zhou, Xun; Zhang, Xiaomeng; Ye, Shufeng; Chen, Yunfa

    2012-03-01

    The coating material consisted of aqueous slurry of dolomite, bauxite and silicon carbide mixture. Such a coating material when applied superficially on the steel surface not only enhances oxidation resistance but also helps in inhibiting the decarburization even up to 1250 °C. Metalloscope, XRD and TG-DTA thermal analysis revealed that the formation of a newly densified coating comprised of spinels and the reducing atmosphere formed by the oxidation of SiC improved the resistance of oxidation and decarburization.

  6. Neutron diffraction study of the formation of ordered antiphase domains in cubic titanium carbide TiC{sub 0.60}

    Energy Technology Data Exchange (ETDEWEB)

    Khidirov, I., E-mail: khidirov@inp.uz; Parpiev, A. S. [Academy of Sciences of Uzbekistan, Institute of Nuclear Physics (Uzbekistan)

    2013-05-15

    A series of superstructural reflections (described within the sp. gr. Fd3m) are found to be split into three symmetric parts in the neutron powder diffraction pattern of titanium carbide TiC{sub 0.60} annealed at a temperature of 600 Degree-Sign C. No splitting of superstructural reflections is observed in the neutron diffraction pattern of TiC{sub 0.60} annealed at relatively high temperatures (780 Degree-Sign C). This phenomenon can be explained by that fact that the ordering of carbon atoms at relatively high temperatures (780 Degree-Sign C) is accompanied by the formation of randomly oriented rather large antiphase domains (APDs) (450 A). At relatively low temperatures (600 Degree-Sign C), stacking faults arise in the arrangement of partially ordered carbon atoms. In this case, relatively small ordered APDs (290 A) are formed, along with disordered ones.

  7. Influence of substrate composition on the formation of phytic acid conversion coatings

    Energy Technology Data Exchange (ETDEWEB)

    Cui, X.; Wang, F. [School of Material Science and Chemical Engineering, Harbin Engineering University, Harbin (China); State Key Laboratory for Corrosion and Protection, Institute of Metal Research, Chinese Academy of Sciences, Shenyang (China); Jin, G.; Liu, E.; Ding, M.; Li, Q. [School of Material Science and Chemical Engineering, Harbin Engineering University, Harbin (China)

    2012-03-15

    In this paper, the formation and corrosion resistance of the phytic acid conversion coatings on Mg, Al, and AZ91D magnesium alloy were contrastively investigated using scanning electronic microscopy (SEM), Auger electron spectroscopy (AES), Fourier transform infrared spectroscopy (FTIR), electronic probe microscopic analyzer (EPMA), electronic balance, and electrochemical methods. The influence of phytic acid conversion coating as a middle layer on the properties of the paint on magnesium alloys was also investigated. The results show that the formation process of the conversion coatings is evidently influenced by the compositions of the substrate. The coating on pure aluminum is thinner and compacter than that on pure magnesium and the coating formed on {alpha} phase in AZ91D magnesium alloy is thinner but denser than that on {beta} phase. The phytic acid conversion coatings formed on Mg, Al, and AZ91D magnesium alloy can all increase their corrosion resistance. The active functional groups of hydroxyl and phosphate radical are rich in the conversion coatings, which can improve the bonding between the organic paint and magnesium alloy and then improve their corrosion resistance. (Copyright copyright 2012 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

  8. Palladium interaction with silicon carbide

    Energy Technology Data Exchange (ETDEWEB)

    Gentile, M., E-mail: Marialuisa.Gentile@manchester.ac.uk [Centre for Nuclear Energy Technology (C-NET), School of Mechanical, Aerospace and Civil Engineering, The University of Manchester, Manchester M13 9PL (United Kingdom); Xiao, P. [Materials Science Centre, School of Materials, The University of Manchester, Manchester M13 9PL (United Kingdom); Abram, T. [Centre for Nuclear Energy Technology (C-NET), School of Mechanical, Aerospace and Civil Engineering, The University of Manchester, Manchester M13 9PL (United Kingdom)

    2015-07-15

    In this work the palladium interaction with silicon carbide is investigated by means of complementary analytical techniques such as thermogravimetry (TG), differential scanning calorimetry (DSC), X-ray diffraction (XRD) and X-ray photoelectron spectroscopy (XPS). Thermoscans were carried out on pellets of palladium, α-SiC and β-SiC high purity powders in the temperature range comprised between 293 K and 1773 K, in order to study the effect of temperature on the palladium-silicon carbide reaction. Thermoscans of α-SiC pellets containing 5 at.%Pd show that during differential calorimetry scans three exothermic peaks occurred at 773 K, 1144 K and 1615 K, while thermoscans of β-SiC pellets containing 3 at.%Pd and 5 at.%Pd do not show peaks. For the pellet α-SiC–5 at.%Pd XRD spectra reveal that the first peak is associated with the formation of Pd{sub 3}Si and SiO{sub 2} phases, while the second peak and the third peak are correlated with the formation of Pd{sub 2}Si phase and the active oxidation of silicon carbide respectively. Thermogravimetry scans show weight gain and weight loss peaks due to the SiO{sub 2} phase formation and the active oxidation. Additionally XPS fittings reveal the development of SiC{sub x}O{sub y} phase during the first exothermic peak up to the temperature of 873 K. The experimental data reveals that alpha silicon carbide is attacked by palladium at lower temperatures than beta silicon carbide and the reaction mechanism between silicon carbide and palladium is strongly affected by silicon carbide oxidation.

  9. Palladium interaction with silicon carbide

    Science.gov (United States)

    Gentile, M.; Xiao, P.; Abram, T.

    2015-07-01

    In this work the palladium interaction with silicon carbide is investigated by means of complementary analytical techniques such as thermogravimetry (TG), differential scanning calorimetry (DSC), X-ray diffraction (XRD) and X-ray photoelectron spectroscopy (XPS). Thermoscans were carried out on pellets of palladium, α-SiC and β-SiC high purity powders in the temperature range comprised between 293 K and 1773 K, in order to study the effect of temperature on the palladium-silicon carbide reaction. Thermoscans of α-SiC pellets containing 5 at.%Pd show that during differential calorimetry scans three exothermic peaks occurred at 773 K, 1144 K and 1615 K, while thermoscans of β-SiC pellets containing 3 at.%Pd and 5 at.%Pd do not show peaks. For the pellet α-SiC-5 at.%Pd XRD spectra reveal that the first peak is associated with the formation of Pd3Si and SiO2 phases, while the second peak and the third peak are correlated with the formation of Pd2Si phase and the active oxidation of silicon carbide respectively. Thermogravimetry scans show weight gain and weight loss peaks due to the SiO2 phase formation and the active oxidation. Additionally XPS fittings reveal the development of SiCxOy phase during the first exothermic peak up to the temperature of 873 K. The experimental data reveals that alpha silicon carbide is attacked by palladium at lower temperatures than beta silicon carbide and the reaction mechanism between silicon carbide and palladium is strongly affected by silicon carbide oxidation.

  10. Preventive effects of a phospholipid polymer coating on PMMA on biofilm formation by oral streptococci

    Science.gov (United States)

    Shibata, Yukie; Yamashita, Yoshihisa; Tsuru, Kanji; Ishihara, Kazuhiko; Fukazawa, Kyoko; Ishikawa, Kunio

    2016-12-01

    The regulation of biofilm formation on dental materials such as denture bases is key to oral health. Recently, a biocompatible phospholipid polymer, poly(2-methacryloyloxyethyl phosphorylcholine-co-n-butyl methacrylate) (PMB) coating, was reported to inhibit sucrose-dependent biofilm formation by Streptococcus mutans, a cariogenic bacterium, on the surface of poly(methyl methacrylate) (PMMA) denture bases. However, S. mutans is a minor component of the oral microbiome and does not play an important role in biofilm formation in the absence of sucrose. Other, more predominant oral streptococci must play an indispensable role in sucrose-independent biofilm formation. In the present study, the effect of PMB coating on PMMA was evaluated using various oral streptococci that are known to be initial colonizers during biofilm formation on tooth surfaces. PMB coating on PMMA drastically reduced sucrose-dependent tight biofilm formation by two cariogenic bacteria (S. mutans and Streptococcus sobrinus), among seven tested oral streptococci, as described previously [N. Takahashi, F. Iwasa, Y. Inoue, H. Morisaki, K. Ishihara, K. Baba, J. Prosthet. Dent. 112 (2014) 194-203]. Streptococci other than S. mutans and S. sobrinus did not exhibit tight biofilm formation even in the presence of sucrose. On the other hand, all seven species of oral streptococci exhibited distinctly reduced glucose-dependent soft biofilm retention on PMB-coated PMMA. We conclude that PMB coating on PMMA surfaces inhibits biofilm attachment by initial colonizer oral streptococci, even in the absence of sucrose, indicating that PMB coating may help maintain clean conditions on PMMA surfaces in the oral cavity.

  11. Formation and surface characterization of nanostructured Al2O3–TiO2 coatings

    Indian Academy of Sciences (India)

    Vairamuthu Raj; Mohamed Sirajudeen Mumjitha

    2014-10-01

    One pot synthesis of Al2O3–TiO2 nanoceramic coatings from environment-friendly potassium titanium oxalate (PTO) electrolyte using facile electrochemical anodization has been reported for the first time. Systematic analysis of the anodization parameters such as applied current density and concentration of the PTO electrolyte influence on the morphology of the ceramic coatings was done. The textural properties of the coatings (thickness, growth rate, coating ratio) showed a linear regime with current density and electrolyte concentration decreases up to a certain level and then decreases. The growth process, distribution of chemical elements, phase constitutions and corrosion resistance of the coatings were investigated by scanning electron microscopy (SEM), energy dispersive X-ray spectroscopy (EDX), X-ray diffraction (XRD), Tafel polarization technique and electrochemical impedance spectroscopy (EIS). The relation between the corrosion resistivity of the anodic coating and the aforementioned anodization parameters is investigated. The mechanisms that are involved in the formation of the ceramic coatings are also discussed. The coatings formed from 30 g/L concentration of PTO and 0.02 A/cm2 current density show good morphology, textural properties and optimum corrosion resistance.

  12. Reduced Staphylococcus aureus biofilm formation in the presence of chitosan-coated iron oxide nanoparticles.

    Science.gov (United States)

    Shi, Si-Feng; Jia, Jing-Fu; Guo, Xiao-Kui; Zhao, Ya-Ping; Chen, De-Sheng; Guo, Yong-Yuan; Zhang, Xian-Long

    Staphylococcus aureus can adhere to most foreign materials and form biofilm on the surface of medical devices. Biofilm infections are difficult to resolve. The goal of this in vitro study was to explore the use of chitosan-coated nanoparticles to prevent biofilm formation. For this purpose, S. aureus was seeded in 96-well plates to incubate with chitosan-coated iron oxide nanoparticles in order to study the efficiency of biofilm formation inhibition. The biofilm bacteria count was determined using the spread plate method; biomass formation was measured using the crystal violet staining method. Confocal laser scanning microscopy and scanning electron microscopy were used to study the biofilm formation. The results showed decreased viable bacteria numbers and biomass formation when incubated with chitosan-coated iron oxide nanoparticles at all test concentrations. Confocal laser scanning microscopy showed increased dead bacteria and thinner biofilm when incubated with nanoparticles at a concentration of 500 µg/mL. Scanning electron microscopy revealed that chitosan-coated iron oxide nanoparticles inhibited biofilm formation in polystyrene plates. Future studies should be performed to study these nanoparticles for anti-infective use.

  13. The production of wear protection coatings reinforced with tungsten carbide by temperature-controlled welding with the CO{sub 2} laser; Herstellung wolframkarbidverstaerkter Verschleissschutzschichten durch temperaturgeregeltes Auftragschweissen mit dem CO{sub 2}-Laser

    Energy Technology Data Exchange (ETDEWEB)

    Nowotny, S.; Boddin, G.C.; Luft, A.; Techel, A. [Fraunhofer-Inst. fuer Werkstoffphysik und Schichttechnologie, Dresden (Germany); Uelze, A. [Hochschule fuer Technik und Wirtschaft Dresden (Germany)

    1995-12-31

    Protective coatings can be produced by laser coating with metal alloys reinforced by carbide, whose resistance to abrasive wear with a content of 40 to 50% by volume of hard material is comparable to sintered TC-Co hard metal. Due to the remaining ductile material behaviour and the metallurgical binding to the substrate, the coatings have high impact, fatigue and adhesion strengths. The use of process control leads to a stable coating process and to increased safety and reproduceability when working in narrow parameter areas. (orig./RHM) [Deutsch] Durch das Laserbeschichten mit karbidverstaerkten Metallegierungen koennen Schutzschichten erzeugt werden, deren Widerstand gegen Abrasivverschleiss bereits bei einem Hartstoff-Volumengehalt von 40 bis 50% gesintertem WC-Co-Hartmetall vergleichbar ist. Aufgrund des verbleibenden duktilen Werkstoffverhaltens und der metallurgischen Bindung zum Substrat verfuegen die Schichten ueber hohe Schlag-, Ermuedungs- und Haftfestigkeiten. Der Einsatz der Prozessregelung fuehrt zu einem stabilen Beschichtungsvorgang und zu einer erhoehten Sicherheit und Reproduzierbarkeit beim Arbeiten in eng begrenzten Parameterbereichen. (orig./RHM)

  14. Structure and Abrasive Wear of Composite HSS M2/WC Coating

    Directory of Open Access Journals (Sweden)

    S. F. Gnyusov

    2012-01-01

    Full Text Available Features of phase-structure formation and abrasive wear resistance of composite coatings “WC-M2 steel” worn against tungsten monocarbide have been investigated. It was established that adding 20 wt.% WC to the deposited powder mixture leads to the increase in M6C carbide content. These carbides show a multimodal size distribution consisting of ~5.9 μm eutectic carbides along the grain boundaries, ~0.25 μm carbides dispersed inside the grains. Also a greater amount of metastable austenite (~88 vol.% is found. The high abrasive wear resistance of these coatings is provided by γ→α′-martensitic transformation and multimodal size distribution of reinforcing particles.

  15. Microstructural Characterization and Wear Properties of Fe-Based Amorphous-Crystalline Coating Deposited by Twin Wire Arc Spraying

    Directory of Open Access Journals (Sweden)

    Ana Arizmendi-Morquecho

    2014-01-01

    Full Text Available Twin wire arc spraying (TWAS was used to produce an amorphous crystalline Fe-based coating on AISI 1018 steel substrate using a commercial powder (140MXC in order to improve microhardness and wear properties. The microstructures of coating were characterized by X-ray diffraction (XRD, scanning electron microscopy (SEM, and transmission electron microscopy (TEM as well as the powder precursor. Analysis in the coating showed the formation of an amorphous matrix with boron and tungsten carbides randomly dispersed. At high amplifications were identified boron carbides at interface boron carbide/amorphous matrix by TEM. This kind of carbides growth can be attributed to partial crystallization by heterogeneous nucleation. These interfaces have not been reported in the literature by thermal spraying process. The measurements of average microhardness on amorphous matrix and boron carbides were 9.1 and 23.85 GPa, respectively. By contrast, the microhardness values of unmelted boron carbide in the amorphous phase were higher than in the substrate, approaching 2.14 GPa. The relative wear resistance of coating was 5.6 times that of substrate. These results indicate that the twin wire arc spraying is a promising technique to prepare amorphous crystalline coatings.

  16. The measurement of silver diffusivity in zirconium carbide to study the release behavior of 110mAg in the ZrC TRISO-coated nuclear fuel particle

    Science.gov (United States)

    Yang, Young-Ki; Allen, Todd R.

    2016-03-01

    The tri-structural isotropic (TRISO) coated particle fuel has been developed and used for high temperature gas-cooled reactors (HTGRs). It provides a unique robustness of the first barrier for the fission products. The TRISO fuel particle has typically consisted of a UO2 or UCO kernel, surrounded by successive layers of porous carbon, dense inner pyrocarbon, silicon carbide, and dense outer pyrocarbon. During operation, however, the SiC layer has been known to release radioactive silver 110mAg which makes maintenance more difficult and thus costly. Zirconium carbide has been considered as a promising alternative to the SiC fission product barrier. ZrC exhibits high temperature stability and possibly possesses superior Pd resistance, while the retention properties especially for silver have not been adequately studied. To help elucidate the diffusive behavior of silver in the ZrC coating of the TRISO-coated particle, a new diffusion experimental technique, called the encapsulating source method, has been developed by constructing a constant source diffusion couple between ZrC and Ag gas originated from Zr-Ag solid solution. Scanning electron microscopy (SEM), wavelength-dispersive X-ray spectroscopy (WDS), electron backscatter diffraction (EBSD) and optical methods were used to analyze the diffusion couple annealed at 1500 °C. The resultant diffusion coefficient of Ag in single-crystalline ZrC0.84 at 1500 °C was experimentally determined to be about 2.8 (±1.2) × 10-17 m2/s.

  17. The measurement of silver diffusivity in zirconium carbide to study the release behavior of {sup 110m}Ag in the ZrC TRISO-coated nuclear fuel particle

    Energy Technology Data Exchange (ETDEWEB)

    Yang, Young-Ki, E-mail: deltag@naver.com; Allen, Todd R., E-mail: allen@engr.wisc.edu

    2016-03-15

    The tri-structural isotropic (TRISO) coated particle fuel has been developed and used for high temperature gas-cooled reactors (HTGRs). It provides a unique robustness of the first barrier for the fission products. The TRISO fuel particle has typically consisted of a UO{sub 2} or UCO kernel, surrounded by successive layers of porous carbon, dense inner pyrocarbon, silicon carbide, and dense outer pyrocarbon. During operation, however, the SiC layer has been known to release radioactive silver {sup 110m}Ag which makes maintenance more difficult and thus costly. Zirconium carbide has been considered as a promising alternative to the SiC fission product barrier. ZrC exhibits high temperature stability and possibly possesses superior Pd resistance, while the retention properties especially for silver have not been adequately studied. To help elucidate the diffusive behavior of silver in the ZrC coating of the TRISO-coated particle, a new diffusion experimental technique, called the encapsulating source method, has been developed by constructing a constant source diffusion couple between ZrC and Ag gas originated from Zr–Ag solid solution. Scanning electron microscopy (SEM), wavelength-dispersive X-ray spectroscopy (WDS), electron backscatter diffraction (EBSD) and optical methods were used to analyze the diffusion couple annealed at 1500 °C. The resultant diffusion coefficient of Ag in single-crystalline ZrC{sub 0.84} at 1500 °C was experimentally determined to be about 2.8 (±1.2) × 10{sup −17} m{sup 2}/s. - Highlights: • Developed new diffusion experimental method in lieu of problematic existing method. • Measured concentration profiles of Ag in ZrC after diffusion annealing. • Firstly determined diffusion coefficient of Ag in ZrC at 1500 °C.

  18. Protein-adsorption and Ca-phosphate formation on chitosan-bioactive glass composite coatings

    Science.gov (United States)

    Wagener, V.; Boccaccini, A. R.; Virtanen, S.

    2017-09-01

    In the last years, chitosan-bioactive glass (BG) composites have been developed and investigated as bioactive coatings for orthopedic applications. The increase of bioactivity occurs due to the stimulation of calcium-phosphate/hydroxyapatite formation on the surface while the coating is degrading. In the present work, protein adsorption and its influence on calcium-phosphate precipitation was studied for the first time on such composite coatings. The experiments involved coating of 316L stainless steel substrates with chitosan (Ch) and chitosan-bioactive glass (Ch-BG) and immersion of the coated samples in two different bovine serum albumin (BSA) containing solutions, namely DI H2O (with pH adjusted to about 7.2 with diluted NaOH) and simulated body fluid (SBF). In order to investigate the influence of protein adsorption on calcium-phosphate precipitation, samples were also immersed in DI H2O and in SBF without BSA. Samples were analyzed by scanning electron microscopy (SEM), X-ray photoelectron spectroscopy (XPS) and time-of-flight secondary ion mass spectrometry (ToF-SIMS). Surface analysis revealed that adsorption of BSA takes place on all studied samples and that protein adsorption is influenced by the presence of Ca2+ and PO43- ions. Bioactivity in the form of hydroxyapatite pre-stage formation is significantly increased on Ch-BG composite coating as compared with bare stainless steel surface. However, calcium-phosphate precipitation in SBF is reduced by the presence of BSA.

  19. Formation of NiAl intermetallic coatings on stainless steel by a conventional duplex process

    Energy Technology Data Exchange (ETDEWEB)

    Ashrafizadeh, F.; Hajdaie, A.H.; Miraghaie, S. [Isfahan Univ. of Technology, Dept. of Materials Engineering, Isfahan (Iran, Islamic Republic of)

    2003-07-01

    Nickel-aluminide coatings were formed on 403 stainless steel samples by a duplex process incorporating electro-deposition and diffusion coating. Nickel was deposited by conventional electroplating on some specimens to appropriate thickness. The uncoated and nickel-coated samples were then aluminized by a powder pack method. Process parameters including pack composition, temperature, coating and annealing cycles were optimized in terms of the intermetallic phases produced in the near surface layers. The coatings and interface regions were characterized by optical and scanning electron microscopy, x-ray diffraction, glow discharge spectroscopy, micro-hardness measurements and pin-on-disc wear testing. Experimental results indicate that deposition of nickel on 403 steel before aluminizing produced two distinct layers of NiAl and FeAl on the surface and below that, respectively. The formation of these phases depends on the coating and annealing temperatures. The intermetallic phase NiAl on steel substrate acts as an alumina forming material to increase the life of aluminized layer. The intermetallic coatings produced by this duplex process had dense structure and excellent adhesion to the substrate; these are suitable candidates for high temperature applications of steel components under oxidation and hot corrosion conditions. (author)

  20. Formation of coatings from a liquid phase on the surface of iron-base alloys

    Directory of Open Access Journals (Sweden)

    A. Tatarek

    2008-12-01

    Full Text Available The study discloses the present state of the art regarding the technology and investigations of the phenomena that take place during the formation and growth of aluminum and zinc coatings hot-dip formed on iron products. In its cognitive aspect, the study offers an in-depth analysis of the partial processes that proceed in metal bath at the solid body – liquid metal interface. It is expected that the present study will help in a more detailed description of the respective phenomena and in full explanation of the mechanism of the coating growth, taking as an example the growth of aluminum coatings. The obtained results can serve as a background for some general conclusions regarding the thickness evolution process in other hot-dip coatings.

  1. Thermodynamic aspects of the coating formation through mechanochemical synthesis in vibration technology systems

    Science.gov (United States)

    Shtyn, S. U.; Lebedev, V. A.; Gorlenko, A. O.

    2017-02-01

    On the basis of thermodynamic concepts of the process, we proposed an energy model that reflects the mechanochemical essence of coating forming in terms of vibration technology systems, which takes into account the contribution to the formation of the coating, the increase of unavailable energy due to the growth of entropy, the increase in the energy of elastic-plastic crystal lattice distortion as a result of the mechanical influence of working environment indenters, surface layer internal energy change which occurs as a result of chemical interaction of the contacting media. We proposed adhesion strength of the local volume modified through processing as a criterion of the energy condition of the formed coating. We established analytical dependence which helps to obtain the coating strength of the material required by operating conditions.

  2. Dynamics of coalescence and spreading of liquid polymeric particles during coating formation

    Science.gov (United States)

    Fedyaev, V. L.; Galimov, E. R.; Galimova, N. Ya; Gimranov, I. R.; Siraev, A. R.

    2017-01-01

    Processes of agglutination, coalescence and spreading of polymeric powder particles during coating formation are considered using methods of mathematical modeling. The relationships to evaluate time of particles agglutination, velocity of coalescence and spreading of material on the surface of a treated body are given. Recommendations on intensification of the given technological stages are presented.

  3. Tungsten carbide precursors as an example for influence of a binder on the particle formation in the nanosecond laser ablation of powdered materials.

    Science.gov (United States)

    Holá, Markéta; Mikuska, Pavel; Hanzlíková, Renáta; Kaiser, Jozef; Kanický, Viktor

    2010-03-15

    A study of LA-ICP-MS analysis of pressed powdered tungsten carbide precursors was performed to show the advantages and problems of nanosecond laser ablation of matrix-unified samples. Five samples with different compositions were pressed into pellets both with silver powder as a binder serving to keep the matrix unified, and without any binder. The laser ablation was performed by nanosecond Nd:YAG laser working at 213 nm. The particle formation during ablation of both sets of pellets was studied using an optical aerosol spectrometer allowing the measurement of particle concentration in two size ranges (10-250 nm and 0.25-17 microm) and particle size distribution in the range of 0.25-17 microm. Additionally, the structure of the laser-generated particles was studied after their collection on a filter using a scanning electron microscope (SEM) and the particle chemical composition was determined by an energy dispersive X-ray spectroscope (EDS). The matrix effect was proved to be reduced using the same silver powdered binder for pellet preparation in the case of the laser ablation of powdered materials. The LA-ICP-MS signal dependence on the element content present in the material showed an improved correlation for Co, Ti, Ta and Nb of the matrix-unified samples compared to the non-matrix-unified pellets. In the case of W, the ICP-MS signal of matrix-unified pellets was influenced by the changes in the particle formation.

  4. Determination of the Influence of c-BN+h-BN Coating Structure on Brittleness

    Institute of Scientific and Technical Information of China (English)

    Maciej Kupczyk; Adam Lejwoda; Przemyslaw Cieszkowski; Przemyslaw Libuda

    2004-01-01

    In the article is presented the brittleness study of boron nitride coatings deposited on cutting edges made of cemented carbides by the pulse-plasma method (PPD). Influences of the structure (density, pores, microcracks) of coating material on the brittleness and on selected technological parameters of boron nitride formation by PPD method particularly taking into account discharge voltage on brittleness are shown. Differences between values of both a1(300) and a1(500)coefficients characterized susceptibility to coatings cracking of investigated coating manufactured using different values of discharge voltage were defined. Results of an investigations have been confirmed usefulness of Palmqvist's method for measurement of coating susceptibility to brittle cracking.

  5. Determination of the Influence of c-BN+h-BN Coating Structure on Brittleness

    Institute of Scientific and Technical Information of China (English)

    MaciejKupczyk; AdamLejwoda; PrzemyslawCieszkowski; PrzemyslawLibuda

    2004-01-01

    In the article is presented the brittleness study of boron nitride coatings deposited on cutting edges made of cemented carbides by the pulse-plasma method (PPD). Influences of the structure (density, pores, microcracks) of coating material on the brittleness and on selected technological parameters of boron nitride formation by PPD method particularly taking into account discharge voltage on brittleness are shown. Differences between values of both a1(300) and a1(500)coefficients characterized susceptibility to coatings cracking of investigated coating manufactured using different values of discharge voltage were defined. Results of an investigations have been confirmed usefulness of Palmqyist's method for measurement of coating susceptibility to brittle cracking.

  6. 镍基合金碳化铬复合涂层材料的界面分析%Interfacial Analysis of Ni-based Alloy—Chromium Carbide Composite Coating

    Institute of Scientific and Technical Information of China (English)

    黄新波; 林化春

    2001-01-01

    This paper generates a concentration function combinin g A.Ficks second law of diffusion by means of polynomial curve,and develops an efficient solver to calculate the diffusion coefficient of every component prec isely.It states that interfacial diffusion which causes metallurgical bondage ha ppens between the Alloy Chromium Carbide Composite coating and the steel substrate.%利用多项式曲线拟合浓度函数,结合菲克扩散第二定律, 编制FORTRAN程序,快速准确地计算出各组元的扩散系数。证实真空熔烧所得镍基合金—— 碳化铬复合涂层与钢基体之间发生界面扩散,形成牢固的冶金结合。

  7. Thermodynamic Modelling of Hightemperature Synthesis of the Titan and Chrome Carbides on an Alloyed Steel for Electron-Beam Melting of Modifying Coatings

    Directory of Open Access Journals (Sweden)

    Kornilov Sergey

    2016-01-01

    Full Text Available Adiabatic temperatures of interaction and equilibrium phase compositions in the 300–2673 K temperature range are determined by thermodynamic calculations made for a interaction of titan and chrome oxides with carbon on a surface of the alloyed steel 321 at non vacuum electron-beam melting. Synthesized phases are found to be thermodynamically stable refractory compounds – oxides, carbides, nitrides Cr, Ti, Fe and, stable in contact with the solid-state metallic base.

  8. Part I. Thermodynamic and Kinetic Aspects of the Hot Dip (Zn - Coating Formation

    Directory of Open Access Journals (Sweden)

    Wołczyński W.

    2014-10-01

    Full Text Available A hot dip (Zn – coating formation is carried out in the industry conditions. Two types of the steel substrate are applied to the experiment. Two morphologically different coatings are obtained, accordingly. A hot dip (Zn – coating formation is also carried out in the laboratory conditions for making some additional explanations of the revealed phenomena. The thickening of the - phase sub-layer is observed in details to determine time of the transition from stable into meta-stable solidification. The Fe-Zn phase diagrams for stable and meta-stable equilibrium are calculated, respectively. The phase diagram for dissolution is also determined. The criterion of the higher temperature of the solid/liquid (s/l interface is successfully applied to the Fe-Zn system to justify the competition between stable and meta-stable solidification. The mass balance verification is performed for the (Zn - coating in order to define the nominal Zn–solute concentration required by dissolution and next by solidification. The Zn – solute concentration in the dissolution, super-saturation and saturation zones are determined thermodynamically. The growth kinetics is described for all the sub-layers in the (Zn – coating.

  9. Effects of DNase I coating of titanium on bacteria adhesion and biofilm formation.

    Science.gov (United States)

    Ye, Jing; Shao, Can; Zhang, Xu; Guo, Xuyun; Gao, Ping; Cen, Yunzhu; Ma, Shiqing; Liu, Ying

    2017-09-01

    The removal of mature biofilm from the surface of implant has been a formidable challenge in treating implant-associated infection. Prevention of biofilm formation rather than removal of existing biofilm is a more effective approach. Immobilization of biofilm-dispersing enzymes on material surfaces is regarded as one of the most promising strategies. Deoxyribonuclease I (DNase I) can degrade extracellular DNA (eDNA) and then destabilize biofilm. In this study, DNase I was immobilized on a titanium (Ti) surface by using dopamine as an intermediate. The water contact angle, SEM, EDS and XPS confirmed that DNase I was successfully coated to the bare Ti and the final coating was highly hydrophilic. The DNase I coating showed significant effects in preventing Streptococcus mutans (S. mutans) and Staphylococcus aureus (S. aureus) adhesion and biofilm formation over a time span of 24h. The favorable biocompatibility was demonstrated by cell study in vitro. In addition, cell adhesion results suggested that DNase I coating had the potential to facilitate MC3T3-E1 cell attachment. DNase I coating with anti-infection ability and biocompatibility has great potential for increasing success rates of implant applications. Copyright © 2017 Elsevier B.V. All rights reserved.

  10. Formation of alumina-aluminide coatings on ferritic-martensitic T91 steel

    Directory of Open Access Journals (Sweden)

    Choudhary R.K.

    2014-01-01

    Full Text Available In this work, alumina-aluminide coatings were formed on ferritic-martensitic T91 steel substrate. First, coatings of aluminum were deposited electrochemically on T91 steel in a room temperature AlCl3-1-ethyl-3-methyl imidazolium chloride ionic liquid, then the obtained coating was subjected to a two stage heat treatment procedure consisting of prolonged heat treatment of the sample in vacuum at 300 ○C followed by oxidative heat treatment in air at 650 ○C for 16 hours. X-ray diffraction measurement of the oxidatively heat treated samples indicated formation of Fe-Al and Cr-Al intermetallics and presence of amorphous alumina. Energy dispersive X-ray spectroscopy measurement confirmed 50 wt- % O in the oxidized coating. Microscratch adhesion test conducted on alumina-aluminide coating formed on T91 steel substrate showed no major adhesive detachment up to 20 N loads. However, adhesive failure was observed at a few discrete points on the coating along the scratch track.

  11. Optimization of Drilling Parameters for Reducing the Burr Height in Machining the Silicon Carbide Particle (SiCp) Coated with Multi Wall Carbon Nano Tubes (MWCNT) Reinforced in Aluminum Alloy (A 356) Using Meta Modeling Approach

    Science.gov (United States)

    Sangeetha, M.; Prakash, S.

    2017-05-01

    This paper explains the optimization of drilling parameters using meta modeling approach to reduce the burr height while machining Silicon Carbide Particle (SiCp) coated with Multi Wall Carbon Nano Tubes (MWCNT) and reinforced in aluminum alloy (A 356). The specimen is prepared by the combination of sonication and stir casting processes. The volume fraction of MWCNT used is 1.5% and the volume fraction of SiCp is 10%. The combination of input parameters for drilling the holes is designed using Taguchi experimental design technique. The input parameters chosen for drilling operations are spindle speed, feed rate and drill diameter. The ranges of input parameters are listed in Table 1. The tools used for drilling operation are made up of solid carbide drill bit. Meta model is a mathematical and statistical model whose second-order model can be fitted by factorial design. The optimization model can be improved significantly by the second-order model compared to the first-order model. Twenty-seven holes are drilled using vertical machining center in the prepared specimen (A 356/MWCNT coated SiCp). Desirability function shows the optimized values of input parameters to obtain minimum burr height. Meta modeling approach is used to design a model using input parameters and output response burr height. The residuals plot shows the predicted values are closer to the measured values. This plot explains that the Meta model is adequately used to predict the burr height. The optimized values of input parameters for obtaining minimum burr height are the combination of high speed, low feed and low drill diameter. The minimum value of burr height observed in this experiment is 0.002mm and it is obtained in the optimized combination of N3, f1 and d1.

  12. Process for making silicon carbide reinforced silicon carbide composite

    Science.gov (United States)

    Lau, Sai-Kwing (Inventor); Calandra, Salavatore J. (Inventor); Ohnsorg, Roger W. (Inventor)

    1998-01-01

    A process comprising the steps of: a) providing a fiber preform comprising a non-oxide ceramic fiber with at least one coating, the coating comprising a coating element selected from the group consisting of carbon, nitrogen, aluminum and titanium, and the fiber having a degradation temperature of between 1400.degree. C. and 1450.degree. C., b) impregnating the preform with a slurry comprising silicon carbide particles and between 0.1 wt % and 3 wt % added carbon c) providing a cover mix comprising: i) an alloy comprising a metallic infiltrant and the coating element, and ii) a resin, d) placing the cover mix on at least a portion of the surface of the porous silicon carbide body, e) heating the cover mix to a temperature between 1410.degree. C. and 1450.degree. C. to melt the alloy, and f) infiltrating the fiber preform with the melted alloy for a time period of between 15 minutes and 240 minutes, to produce a ceramic fiber reinforced ceramic composite.

  13. Mixed-material coating formation on plasma-facing components

    Science.gov (United States)

    Doerner, R. P.; Grossman, A. A.; Luckhardt, S.; Seraydarian, R.; Sze, F. C.; Whyte, D. G.

    When any plasma confinement device is fabricated from more than a single material which can come into contact with either particle or heat flux, there is the potential for migration of one of these materials to the locations of other materials. This combination of materials, or mixed materials, can have substantially different properties than either of the original materials. The PISCES-B linear plasma device is examining the formation conditions and properties of mixed-material surface layers which can form on plasma-facing components. The PISCES-B device has been modified to incorporate an impurity gas (CD 4, CO, O 2, etc.) puffing system in the target interaction region. It is, therefore, possible to control the fraction of impurities in the incident plasma and to perform systematic tests on the conditions necessary to form mixed-materials surface layers. The concentration of the species in the plasma column is measured spectroscopically, as well as by a residual gas monitor on the vacuum chamber. Measurements of the rate of growth of the thickness of the mixed material layer are performed. A simple erosion model can adequately describe the growth rate of the mixed-material layer and may allow for growth rate predictions in other plasma environments. It is also important to investigate the role of redeposition of metallic impurities in the formation of mixed material layers. A beryllium evaporator has been independently installed upstream of the target-interaction region to allow seeding of the incident plasma with beryllium. The presence of beryllium on the sample surface is observed to reduce the chemical erosion of the graphite by more than the reduction of the surface carbon concentration. And finally, the hydrogen isotope retention properties of carbon-containing layers on beryllium could have serious implications for tritium accumulation in ITER.

  14. Investigation of the structure and properties of boron-containing coatings obtained by electron-beam treatment

    Energy Technology Data Exchange (ETDEWEB)

    Krivezhenko, Dina S., E-mail: dinylkaa@yandex.ru; Drobyaz, Ekaterina A., E-mail: ekaterina.drobyaz@yandex.ru; Bataev, Ivan A., E-mail: ivanbataev@ngs.ru; Chuchkova, Lyubov V., E-mail: twitty-kun@mail.ru [Novosibirsk State Technical University, Novosibirsk, 630073 (Russian Federation)

    2015-10-27

    An investigation of surface-hardened materials obtained by cladding with an electron beam injected into the air atmosphere was carried out. Structural investigations of coatings revealed that an increase in boron carbide concentration in a saturating mixture contributed to a rise of a volume fraction of iron borides in coatings. The maximum hardened depth reached 2 mm. Hardened layers were characterized by the formation of heterogeneous structure which consisted of iron borides and titanium carbides distributed uniformly in the eutectic matrix. Areas of titanium boride conglomerations were detected. It was found that an increase in the boron carbide content led to an enhancement in hardness of the investigated materials. Friction testing against loosely fixed abrasive particles showed that electron-beam cladding of powder mixtures containing boron carbides, titanium, and iron in air atmosphere allowed enhancing a resistance of materials hardened in two times.

  15. Investigation of the structure and properties of boron-containing coatings obtained by electron-beam treatment

    Science.gov (United States)

    Krivezhenko, Dina S.; Drobyaz, Ekaterina A.; Bataev, Ivan A.; Chuchkova, Lyubov V.

    2015-10-01

    An investigation of surface-hardened materials obtained by cladding with an electron beam injected into the air atmosphere was carried out. Structural investigations of coatings revealed that an increase in boron carbide concentration in a saturating mixture contributed to a rise of a volume fraction of iron borides in coatings. The maximum hardened depth reached 2 mm. Hardened layers were characterized by the formation of heterogeneous structure which consisted of iron borides and titanium carbides distributed uniformly in the eutectic matrix. Areas of titanium boride conglomerations were detected. It was found that an increase in the boron carbide content led to an enhancement in hardness of the investigated materials. Friction testing against loosely fixed abrasive particles showed that electron-beam cladding of powder mixtures containing boron carbides, titanium, and iron in air atmosphere allowed enhancing a resistance of materials hardened in two times.

  16. Process for preparing fine-grain metal carbide powder

    Science.gov (United States)

    Kennedy, C.R.; Jeffers, F.P.

    Fine-grain metal carbide powder suitable for use in the fabrication of heat resistant products is prepared by coating bituminous pitch on SiO/sub 2/ or Ta/sub 2/O/sub 5/ particles, heating the coated particles to convert the bituminous pitch to coke, and then heating the particles to a higher temperature to convert the particles to a carbide by reaction of said coke therewith.

  17. Titanium Carbide-Graphite Composites

    Science.gov (United States)

    1991-11-08

    titanium carbide , titanium carbide with free graphite, titanium carbide /vanadium carbide alloy with free graphite, and titanium carbide with...from melts. The test pins were drawn across hot pressed titanium carbide wear plates with 5 newtons of normal force. The lowest friction coefficient at...22 C was 0.12 obtained with pure titanium carbide . The lowest friction coefficient at 900 C was 0.19 obtained with titanium carbide with boron and

  18. Microstructure and wear resistance of TiC carbide-reinforced composite coating prepared by laser surface alloying%激光表面合金化制备TiC颗粒增强复合材料微观结构及磨擦学性能研究

    Institute of Scientific and Technical Information of China (English)

    许长庆; 李贵江

    2008-01-01

    To strengthen the wear resistance of AISI321 stainless steel, the TiC carbide-reinforced compos-ite coating was produced by laser surface alloying. The microstructure, microhardness, and wear resistance of the composite coatings were investigated using optical microscopy, X-ray diffraction (XRD) meter, scan-ning electron microscopy (SEM), microhardness tester, and sliding wear tester. The results show that the composite coating is metallurgically bonded to the substrate and the microstructure is fine and uniform. The hardness of the composite coating is up to 400 HV, which is 2.5 times that of the substrate. Under room temperature and oil lubrication condition, the sliding wear tests indicate the friction coefficient and weight loss of the composite coating are smaller than those of substrate. The worn surface of the composite coatings is much smoother than that of the substrate, without grooves and crater. The wear resistance of the material has been greatly improved by laser surface alloying.

  19. In situ formation of low friction ceramic coatings on carbon steel by plasma electrolytic oxidation in two types of electrolytes

    Science.gov (United States)

    Wang, Yunlong; Jiang, Zhaohua

    2009-04-01

    In situ formation of ceramic coatings on Q235 carbon steel was achieved by plasma electrolytic oxidation (PEO) in carbonate electrolyte and silicate electrolyte, respectively. The surface and cross-section morphology, phase and elemental composition of PEO coatings were examined by means of scanning electron microscopy (SEM), X-ray diffraction (XRD) and energy-dispersive X-ray spectroscopy (EDS). The bond strength of the coating was determined using a direct pull-off test. The hardness as well as tribological properties of the ceramic coating was primarily studied. The results indicated that the coating obtained in carbonate electrolyte was Fe 3O 4, while the coating achieved from silicate electrolyte was proved to be amorphous. Both kinds of coatings showed coarse and porous surface. The Fe 3O 4 coatings obtained in carbonate electrolyte showed a high bonding strength to the substrate up to 20 ± 2 MPa and the value was 15 ± 2 MPa for the amorphous coatings obtained in carbonate electrolyte. The micro hardness of the amorphous coating and the Fe 3O 4 coating was 1001 Hv and 1413 Hv, respectively, which was more than two and three times as that of the Q235 alloy substrate (415 Hv). The friction coefficient exhibited by amorphous coating and Fe 3O 4 coating was 0.13 and 0.11, respectively, both lower than the uncoated Q235 substrate which ranged from 0.17 to 0.35.

  20. Development of high reflectivity coatings for large format Fabry-Perot etalons

    Science.gov (United States)

    Sigwarth, M.; Baumgartner, J.; Bell, A.; Cagnoli, G.; Fischer, A.; Halbgewachs, C.; Heidecke, F.; Kentischer, Th. J.; Kestner, B.; Kuschnir, P.; von der Lühe, O.; Pinard, L.; Michel, Ch.; Reichman, W. J.; Sassolas, B.; Scheiffelen, Th.; Schmidt, W.

    2016-08-01

    The Visible Tunable Filter (VTF) is a diffraction-limited narrowband tunable instrument for imaging spectropolarimetry in the wavelength range between 520 and 860 nm. It is based on large-format Fabry Perot. The instrument will be one of the first-light instruments of the 4m aperture Daniel K. Inoue Solar Telescope (DKIST). To provide a field of view of 1 arcmin and a spectral resolution λ/Δλ of about 100.000, the required free aperture of the Fabry Perot is 250mm. The high reflectivity coatings for the Etalon plates need to meet the specifications for the reflectivity over the entire wavelength range and preserve the plate figure specifications of better λ/300, and a micro roughness of French CNRS research laboratory, we developed and tested processes on small and full size substrates, to provide coated Etalon plates to the required specifications. Zygo Extreme Precision Optics, Richmond, CA, USA, is polishing and figuring the substrates, doing the metrology and FE analysis. LMA (Laboratoire Matériaux Avancés, Lyon, France) is designing and making the IBS coatings and investigating the detailed behavior of the coatings and related processes. Both partners provide experience from manufacturing coated plane optics for gravitational wave detection experiments and EUV optics. The Kiepenheuer-Institut für Sonnenphysik, Freiburg, Germany is designing and building the VTF instrument and is leading the coating development. We present the characteristics of the coatings and the substrate processing concept, as well as results from tests on sample size and from full size substrate processing. We demonstrate that the tight specifications for a single Etalon can be reached.

  1. Research on the Microstructure and Wear Resistance of the Tungsten Carbides Reinforced Composite Coating Made From Tungsten Powder and Silicon Carbide%钨粉与碳化硅为原料制备碳化钨陶瓷涂层的组织及耐磨性研究

    Institute of Scientific and Technical Information of China (English)

    任莹; 王晓燕; 陈小凡

    2013-01-01

    As a typical boride ceramics,WC ceramics have become a researched hot point because of its high melting point,good chemi cal stability,high hardness and good resistance to abrasion.The WC granule is in-situ synthesized during the reaction of the alloy.powders employing the TIG powder surfacing.The microstructure and morphology of the tungsten carbide coating is observed and analyzed.The abrasive wear performance of the coating is also studied.%碳化钨陶瓷因具有极高的熔点、高的化学稳定性、高的硬度和优异的耐磨耐蚀性,已成为近年来金属陶瓷研究的热点之一.笔者采用钨极氩弧堆焊设备,通过原料粉末之间的高温冶金反应,在堆焊过程中原位合成碳化钨金属陶瓷涂层,对所制备的涂层试样的组织结构进行了观察分析,并且研究了涂层的耐磨料的磨损性能.

  2. Effect of Catalyst on the Formation of Silica Coating on Nickel Substrate by Sol -Gel Processing

    Institute of Scientific and Technical Information of China (English)

    Ali Ghasemi; F.Ashrafizadeh; M.A.Golozar; Ali Ashrafi

    2004-01-01

    In this research work silica coating was produced on nickel substrates by a sol-gel process. In order to increase the rate of hydrolysis and to reduce the rate of polymerization several acid catalysts including nitric acid-hydrochloric acid,acetic acid, hydrochloric acid and nitric acid were add to silica sol. Conversely, in order to control the rate of hydrolysis and to increase the rate of polymerization, basic catalyst of ammonia and ammonia hydroxyl were introduced in to the solution.Nickel specimens of known surface roughness were chemically cleaned and prepared by dipping in the sols. In order to produce a suitable silica coating the drying and firing cycles were optimized on these substrates. The structure and uniformity of the coatings produced were examined by scanning electron microscopy. Coatings composition was determined using glow discharge optical spectroscopy and EDAX microanalysis. Experimental result showed that hydrochloric acid, acetic acid, ammonia and acetic acid - ammonia are suitable catalytic agents for silica coating formation on nickel type substrate.

  3. Inhibition of biofilm formation and antibacterial properties of a silver nano-coating on human dentine.

    Science.gov (United States)

    Besinis, Alexandros; De Peralta, Tracy; Handy, Richard D

    2014-11-01

    The survival of pathogenic bacteria in the oral cavity depends on their successful adhesion to dental surfaces and their ability to develop into biofilms, known as dental plaque. Bacteria from the dental plaque are responsible for the development of dental caries, gingivitis, periodontitis, stomatitis and peri-implantitis. Certain metal nanoparticles have been suggested for infection control and the management of the oral biofilm. Here, it is shown that application of a silver nano-coating directly on dentine can successfully prevent the biofilm formation on dentine surfaces as well as inhibit bacterial growth in the surrounding media. This silver nano-coating was found to be stable (>98.8%) and to maintain its integrity in biological fluids. Its antibacterial activity was compared to silver nitrate and the widely used clinical antiseptic, chlorhexidine. The bacterial growth and cell viability were quantitatively assessed by measuring the turbidity, proportion of live and dead cells and lactate production. All three bioassays showed that silver nanoparticles and silver nitrate dentine coatings were equally highly bactericidal (>99.5%), while inhibiting bacterial adhesion. However, the latter caused significant dentine discolouration (ΔE* = 50.3). The chlorhexidine coating showed no antibacterial effect. Thus, silver nanoparticles may be a viable alternative to both chlorhexidine and silver nitrate, protecting from dental plaque and secondary caries when applied as a dentine coating, while they may provide the platform for creating anti-biofilm surfaces in medical devices and other biomedical applications.

  4. FORMATION OF GRADIENT COATING OF Fe-BASED ALLOY WITH RARE EARTHS BY PLASMA SURFACING

    Institute of Scientific and Technical Information of China (English)

    L.J.Shang; A.Q.Sun; J.F.Chen; C.M.Zhang; Q.K.Cai

    2004-01-01

    A gradient coating of Fe-based alloy was manufactured with rare earths (RE) by plasma surfacing on Q235 steel substrate. The coatings were studied by using X-ray diffraction (XRD),scanning electron microscope(SEM),differential thermal analyzer (DTA ),and electron probe micro-analyzer (EPMA). The results show that the phases of the two kinds of coatings(with and without RE) both include α-Fe, Fe7C3, Fe3C, Cr2B, Fe2B and FeB. The microstructure ofF314 coating is mainly hypereutectic, the pro-phases Cr7C3 and Cr2B are loose, crassi, spiculate and contain microcracks. The brittleness of the coating is high, and the average hardness is 787 HV. When 0.8wt% RE was added into the F314 alloy, the microstructure varied from hypoeutectic to hypereutectic continuously, The hardness appears as gradient distribution with the highest value of 773 HV, meanwhile, the brittleness decreases significantly. The formation of gradient structure depends on the fallowing factors: (i) the conversion of RE. The addition of RE lowers the elements point and Fe-C eutectic temperature, thus the base metal melting acutely. (ii) the heating of plasma arc.Graded temperature results in directional solidification, thus the gradient structure forms easily. The main reasons for the hardness decrease with RE addition in the alloy are the ratio of hard phase lowering and the hardness of the hard phase decreasing.

  5. Rapidly-deposited polydopamine coating via high temperature and vigorous stirring: formation, characterization and biofunctional evaluation.

    Directory of Open Access Journals (Sweden)

    Ping Zhou

    Full Text Available Polydopamine (PDA coating provides a promising approach for immobilization of biomolecules onto almost all kinds of solid substrates. However, the deposition kinetics of PDA coating as a function of temperature and reaction method is not well elucidated. Since dopamine self-polymerization usually takes a long time, therefore, rapid-formation of PDA film becomes imperative for surface modification of biomaterials and medical devices. In the present study, a practical method for preparation of rapidly-deposited PDA coating was developed using a uniquely designed device, and the kinetics of dopamine self-polymerization was investigated by QCM sensor system. It was found that high temperature and vigorous stirring could dramatically speed up the formation of PDA film on QCM chip surface. Surface characterization, BSA binding study, cell viability assay and antibacterial test demonstrates that the polydopamine coating after polymerization for 30 min by our approach exhibits similar properties to those of 24 h counterpart. The method has a great potential for rapid-deposition of polydopamine films to modify biomaterial surfaces.

  6. Rapidly-deposited polydopamine coating via high temperature and vigorous stirring: formation, characterization and biofunctional evaluation.

    Science.gov (United States)

    Zhou, Ping; Deng, Yi; Lyu, Beier; Zhang, Ranran; Zhang, Hai; Ma, Hongwei; Lyu, Yalin; Wei, Shicheng

    2014-01-01

    Polydopamine (PDA) coating provides a promising approach for immobilization of biomolecules onto almost all kinds of solid substrates. However, the deposition kinetics of PDA coating as a function of temperature and reaction method is not well elucidated. Since dopamine self-polymerization usually takes a long time, therefore, rapid-formation of PDA film becomes imperative for surface modification of biomaterials and medical devices. In the present study, a practical method for preparation of rapidly-deposited PDA coating was developed using a uniquely designed device, and the kinetics of dopamine self-polymerization was investigated by QCM sensor system. It was found that high temperature and vigorous stirring could dramatically speed up the formation of PDA film on QCM chip surface. Surface characterization, BSA binding study, cell viability assay and antibacterial test demonstrates that the polydopamine coating after polymerization for 30 min by our approach exhibits similar properties to those of 24 h counterpart. The method has a great potential for rapid-deposition of polydopamine films to modify biomaterial surfaces.

  7. Rapidly-Deposited Polydopamine Coating via High Temperature and Vigorous Stirring: Formation, Characterization and Biofunctional Evaluation

    Science.gov (United States)

    Zhou, Ping; Deng, Yi; Lyu, Beier; Zhang, Ranran; Zhang, Hai; Ma, Hongwei; Lyu, Yalin; Wei, Shicheng

    2014-01-01

    Polydopamine (PDA) coating provides a promising approach for immobilization of biomolecules onto almost all kinds of solid substrates. However, the deposition kinetics of PDA coating as a function of temperature and reaction method is not well elucidated. Since dopamine self-polymerization usually takes a long time, therefore, rapid-formation of PDA film becomes imperative for surface modification of biomaterials and medical devices. In the present study, a practical method for preparation of rapidly-deposited PDA coating was developed using a uniquely designed device, and the kinetics of dopamine self-polymerization was investigated by QCM sensor system. It was found that high temperature and vigorous stirring could dramatically speed up the formation of PDA film on QCM chip surface. Surface characterization, BSA binding study, cell viability assay and antibacterial test demonstrates that the polydopamine coating after polymerization for 30 min by our approach exhibits similar properties to those of 24 h counterpart. The method has a great potential for rapid-deposition of polydopamine films to modify biomaterial surfaces. PMID:25415328

  8. Casimir force measurements from silicon carbide surfaces

    NARCIS (Netherlands)

    Sedighi, M.; Svetovoy, V. B.; Palasantzas, G.

    2016-01-01

    Using an atomic force microscope we performed measurements of the Casimir force between a gold-coated (Au) microsphere and doped silicon carbide (SiC) samples. The last of these is a promising material for devices operating under severe environments. The roughness of the interacting surfaces was mea

  9. Corrosion Testing of Advanced Coatings in Accordance with Hard Chrome Alternatives Team Actuator Joint Test Protocol

    Science.gov (United States)

    2006-01-24

    Spray (TS) Coatings • Tungsten Carbide alloys • Chromium Carbide alloys • Proprietary TS coatings • Electrospark deposition • EHC Enhancement...Environmental, safety, and health concerns regarding potential exposure to hexavalent chromium during EHC deposition process • Regulatory

  10. Nanoparticle dispersion-strengthened coatings and electrode materials for electrospark deposition

    Energy Technology Data Exchange (ETDEWEB)

    Levashov, E.A. [Moscow State Institute of Steel and Alloys, Technological University, Leninsky pr., 4, Moscow 119049 (Russian Federation)]. E-mail: levashov@shs.misis.ru; Vakaev, P.V. [Moscow State Institute of Steel and Alloys, Technological University, Leninsky pr., 4, Moscow 119049 (Russian Federation); Zamulaeva, E.I. [Moscow State Institute of Steel and Alloys, Technological University, Leninsky pr., 4, Moscow 119049 (Russian Federation); Kudryashov, A.E. [Moscow State Institute of Steel and Alloys, Technological University, Leninsky pr., 4, Moscow 119049 (Russian Federation); Pogozhev, Yu.S. [Moscow State Institute of Steel and Alloys, Technological University, Leninsky pr., 4, Moscow 119049 (Russian Federation); Shtansky, D.V. [Moscow State Institute of Steel and Alloys, Technological University, Leninsky pr., 4, Moscow 119049 (Russian Federation); Voevodin, A.A. [Air Force Research Laboratory, 2941 Hobson Way, Wright Patterson AFB, OH 45433 (United States); Sanz, A. [SKF Engineering and Research Centre, P.O. Box 2350 Kelvinbaan 16, 3430 DT Nieuwegein, 3439 MT Nieuwegein (Netherlands)

    2006-11-23

    Advanced electrode compositions were developed using self-propagating high-temperature synthesis (SHS). Electrospark deposition (ESD) was applied to produce tribological coatings which were disperse-strengthened by incorporation of nanosized particles. Nanostructured electrodes of cemented carbides were produced using powder metallurgy technologies. They allow increasing the coatings density, thickness, hardness, Young's modulus and wear resistance. Positive effects of the nanostructure of electrodes on the deposition process and structure and properties of the coatings are discussed. In that case the tungsten carbide phases become predominant in the coatings. A mechanism of the dissolution reaction of WC with Ni at the contact surface of electrode was proposed. It was shown that the formation of the coating structure starts on the electrode and is accomplished on the substrate.

  11. Nanocrystalline silicon and silicon quantum dots formation within amorphous silicon carbide by plasma enhanced chemical vapour deposition method controlling the Argon dilution of the process gases

    Energy Technology Data Exchange (ETDEWEB)

    Kole, Arindam; Chaudhuri, Partha, E-mail: erpc@iacs.res.in

    2012-11-01

    Structural and optical properties of the amorphous silicon carbide (a-SiC:H) thin films deposited by radio frequency plasma enhanced chemical vapour deposition method from a mixture of silane (SiH{sub 4}) and methane (CH{sub 4}) diluted in argon (Ar) have been studied with variation of Ar dilution from 94% to 98.4%. It is observed that nanocrystalline silicon starts to form within the a-SiC:H matrix by increasing the dilution to 96%. With further increase in Ar dilution to 98% formation of the silicon nanocrystals (nc-Si) with variable size is enhanced. The optical band gap (E{sub g}) of the a-SiC:H film decreases from 2.0 eV to 1.9 eV with increase in Ar dilution from 96% to 98% as the a-SiC:H films gradually become Si rich. On increasing the Ar dilution further to 98.4% leads to the appearance of crystalline silicon quantum dots (c-Si q-dots) of nearly uniform size of 3.5 nm. The quantum confinement effect is apparent from the sharp increase in the E{sub g} value to 2.6 eV. The phase transformation phenomenon from nc-Si within the a-SiC:H films to Si q-dot were further studied by high resolution transmission electron microscopy and the grazing angle X-ray diffraction spectra. A relaxation in the lattice strain has been observed with the formation of Si q-dots.

  12. Alleviation of capsular formations on silicone implants in rats using biomembrane-mimicking coatings.

    Science.gov (United States)

    Park, Ji Ung; Ham, Jiyeon; Kim, Sukwha; Seo, Ji-Hun; Kim, Sang-Hyon; Lee, Seonju; Min, Hye Jeong; Choi, Sunghyun; Choi, Ra Mi; Kim, Heejin; Oh, Sohee; Hur, Ji An; Choi, Tae Hyun; Lee, Yan

    2014-10-01

    Despite their popular use in breast augmentation and reconstruction surgeries, the limited biocompatibility of silicone implants can induce severe side effects, including capsular contracture - an excessive foreign body reaction that forms a tight and hard fibrous capsule around the implant. This study examines the effects of using biomembrane-mimicking surface coatings to prevent capsular formations on silicone implants. The covalently attached biomembrane-mimicking polymer, poly(2-methacryloyloxyethyl phosphorylcholine) (PMPC), prevented nonspecific protein adsorption and fibroblast adhesion on the silicone surface. More importantly, in vivo capsule formations around PMPC-grafted silicone implants in rats were significantly thinner and exhibited lower collagen densities and more regular collagen alignments than bare silicone implants. The observed decrease in α-smooth muscle actin also supported the alleviation of capsular formations by the biomembrane-mimicking coating. Decreases in inflammation-related cells, myeloperoxidase and transforming growth factor-β resulted in reduced inflammation in the capsular tissue. The biomembrane-mimicking coatings used on these silicone implants demonstrate great potential for preventing capsular contracture and developing biocompatible materials for various biomedical applications.

  13. Specific Features of Chip Making and Work-piece Surface Layer Formation in Machining Thermal Coatings

    Directory of Open Access Journals (Sweden)

    V. M. Yaroslavtsev

    2016-01-01

    Full Text Available A wide range of unique engineering structural and performance properties inherent in metallic composites characterizes wear- and erosion-resistant high-temperature coatings made by thermal spraying methods. This allows their use both in manufacturing processes to enhance the wear strength of products, which have to operate under the cyclic loading, high contact pressures, corrosion and high temperatures and in product renewal.Thermal coatings contribute to the qualitative improvement of the technical level of production and product restoration using the ceramic composite materials. However, the possibility to have a significantly increased product performance, reduce their factory labour hours and materials/output ratio in manufacturing and restoration is largely dependent on the degree of the surface layer quality of products at their finishing stage, which is usually provided by different kinds of machining.When machining the plasma-sprayed thermal coatings, a removing process of the cut-off layer material is determined by its distinctive features such as a layered structure, high internal stresses, low ductility material, high tendency to the surface layer strengthening and rehardening, porosity, high abrasive properties, etc. When coatings are machined these coating properties result in specific characteristics of chip formation and conditions for formation of the billet surface layer.The chip formation of plasma-sprayed coatings was studied at micro-velocities using an experimental tool-setting microscope-based setup, created in BMSTU. The setup allowed simultaneous recording both the individual stages (phases of the chip formation process and the operating force factors.It is found that formation of individual chip elements comes with the multiple micro-cracks that cause chipping-off the small particles of material. The emerging main crack in the cut-off layer of material leads to separation of the largest chip element. Then all the stages

  14. Development of refractory armored silicon carbide by infrared transient liquid phase processing

    Science.gov (United States)

    Hinoki, Tatsuya; Snead, Lance L.; Blue, Craig A.

    2005-12-01

    Tungsten (W) and molybdenum (Mo) were coated on silicon carbide (SiC) for use as a refractory armor using a high power plasma arc lamp at powers up to 23.5 MW/m 2 in an argon flow environment. Both tungsten powder and molybdenum powder melted and formed coating layers on silicon carbide within a few seconds. The effect of substrate pre-treatment (vapor deposition of titanium (Ti) and tungsten, and annealing) and sample heating conditions on microstructure of the coating and coating/substrate interface were investigated. The microstructure was observed by scanning electron microscopy (SEM) and optical microscopy (OM). The mechanical properties of the coated materials were evaluated by four-point flexural tests. A strong tungsten coating was successfully applied to the silicon carbide substrate. Tungsten vapor deposition and pre-heating at 5.2 MW/m 2 made for a refractory layer containing no cracks propagating into the silicon carbide substrate. The tungsten coating was formed without the thick reaction layer. For this study, small tungsten carbide grains were observed adjacent to the interface in all conditions. In addition, relatively large, widely scattered tungsten carbide grains and a eutectic structure of tungsten and silicon were observed through the thickness in the coatings formed at lower powers and longer heating times. The strength of the silicon carbide substrate was somewhat decreased as a result of the processing. Vapor deposition of tungsten prior to powder coating helped prevent this degradation. In contrast, molybdenum coating was more challenging than tungsten coating due to the larger coefficient of thermal expansion (CTE) mismatch as compared to tungsten and silicon carbide. From this work it is concluded that refractory armoring of silicon carbide by Infrared Transient Liquid Phase Processing is possible. The tungsten armored silicon carbide samples proved uniform, strong, and capable of withstanding thermal fatigue testing.

  15. Dross formation mechanism and development of wear resistant scraper in aluminum-silicon-zinc coating bath

    Science.gov (United States)

    Varadarajan, Ashok

    Steel sheet manufacturers across the globe, face a huge loss of production due to the molten metal corrosion of the pot hardware in continuous galvanizing lines. The development of steel sheet with corrosion resistant for more than 30 years using a high aluminum content zinc coating has made an impact in the construction industry. High aluminum content bath (55 wt%) causes severe corrosion of the pot hardware and causes huge repair and replacement cost with frequent stoppages. One of the main reasons for stoppages is the severe dross formation over the submerged hardware (sink roll), which results in poor coating layer over the steel sheet. Complete understanding of the mechanism of the dross formation over the submerged hardware has not yet been completely achieved. In order to establish the dross formation mechanism, an array of tests was performed. Initial inhibition of Al attack by the silicon rich layer and further formation of Fe2Al 5 layer hindering the diffusion of the Al into the substrate were observed. Also, the effect of the hydrodynamic motion of the bathe in the dross formation mechanism was established. A series of tests for efficient removal of the dross formed over the sink roll using high hardness, corrosion resistant materials were conducted at 600°C. After these tests, an efficient scraping process with a potential for energy and cost savings was developed with a better scraper material, resulting in a reduction of 75% in line stoppages.

  16. Co元素对硬质合金基底金刚石涂层膜基界面结合强度的影响∗%The Influence of Co binding phase on adhesive strength of diamond coating with cemented carbide substrate

    Institute of Scientific and Technical Information of China (English)

    简小刚; 陈军

    2015-01-01

    Diamond coating has many excellent properties as the same as those of the natural diamond, such as extreme hard-ness, high thermal conductivity, low thermal expansion coefficient, high chemical stability, and good abrasive resistance, which is considered as the best tool coating material applied to the high-silicon aluminum alloy cutting. We can use the hot filament chemical vapor deposition method (HFCVD) to deposit a 2—20 µm diamond coating on the cemented carbide tool to improve the cutting performance and increase the tool life significantly. Many experiments have proved that the existence of cobalt phase can weaken the adhesive strength of diamond coating. However, we still lack a perfect theory to explain why the Co element can reduce the adhesive strength of diamond coating is still lacking. What we can do now is only to improve the adhesive strength of diamond coating by doing testing many times in experiments. Compared with these traditional experiments, the first principles simulation based on quantum mechanics can describe the microstructure property and electron density of materials. It is successfully used to investigate the surface, interface, electron component, and so on etc. We can also use this method to study the interface problem at an atomic level. So the first principles based upon density functional theory (DFT) is used to investigate the influence of cobalt binding phase in cemented carbide substrate on adhesive strength of diamond coating. In this article, we uses Material Studios software to build WC/diamond and WC-Co/diamond interface models to evaluate the influence of cobalt phase on the adhesive strength of diamond coating with CASTEP program which can calculate the most stablest structure of film-substrate interface. We use PBE functional form to obtain the exchange potential and relevant potential, and to solve the self-consistent Kohn-Sham equations. We calculate the interfacial bonding energy, analyse the electron density of

  17. Influence of the Substrate on the Formation of Metallic Glass Coatings by Cold Gas Spraying

    Science.gov (United States)

    Henao, John; Concustell, Amadeu; Dosta, Sergi; Cinca, Núria; Cano, Irene G.; Guilemany, Josep M.

    2016-06-01

    Cold gas spray technology has been used to build up coatings of Fe-base metallic glass onto different metallic substrates. In this work, the effect of the substrate properties on the viscoplastic response of metallic glass particles during their impact has been studied. Thick coatings with high deposition efficiencies have been built-up in conditions of homogeneous flow on substrates such as Mild Steel AISI 1040, Stainless Steel 316L, Inconel 625, Aluminum 7075-T6, and Copper (99.9%). Properties of the substrate have been identified to play an important role in the viscoplastic response of the metallic glass particles at impact. Depending on the process gas conditions, the impact morphologies show not only inhomogeneous deformation but also homogeneous plastic flow despite the high strain rates, 108 to 109 s-1, involved in the technique. Interestingly, homogenous deformation of metallic glass particles is promoted depending on the hardness and the thermal diffusivity of the substrate and it is not exclusively a function of the kinetic energy and the temperature of the particle at impact. Coating formation is discussed in terms of fundamentals of dynamics of undercooled liquids, viscoplastic flow mechanisms of metallic glasses, and substrate properties. The findings presented in this work have been used to build up a detailed scheme of the deposition mechanism of metallic glass coatings by the cold gas spraying technology.

  18. Automatic microcircuit formation based on gold-coated SU-8 microrods via dielectrophoresis

    Institute of Scientific and Technical Information of China (English)

    Ren Yu-Kun; Tao Ye; Hou Li-Kai; Jiang Hong-Yuan

    2013-01-01

    To explore the application of the characteristics of metallic microparticles,alternating current electric trapping of the SU-8 microrods coated with a thin gold layer by the chemical approach is investigated.Positive dielectrophoresis is used to absorb the gold-coated SU-8 microrods at the edge of the parallel electrodes,thereby forming chains to connect the electrodes.This is a fast automatic microcircuit formation process.Moreover,a non-charged molecule is modified on the surface of the gold-coated SU-8 microrod,and the modified microrods are controlled by the alternating electric field to form a number of chains.The different chains between the parallel electrodes consist of various parallel circuits.In order to compare these chains with different electric surfaces,the impedances of the metallic and modified microrods are measured and compared,and the results show that the gold-coated microrods act as pure resistors,while the microrods functionalized by a non-charged molecule behave as good capacitors.

  19. FORMATION OF CHROMATE CONVERSION COATINGS ON ALUMINUM AND ITS ALLOYS: AN IN SITU XANES STUDY.

    Energy Technology Data Exchange (ETDEWEB)

    SASAKI,K.; ISAACS,H.S.; JAFFCOATE,C.S.; BUCHHAIT,R.; LEGAT,V.; LEE,H.; SRINIVASAMURTHI,V.

    2001-09-02

    We used in situ X-ray adsorption near-edge structure (XANES) to investigate the formation of chromate conversion coatings on pure Al, commercial Al alloys (AA 1100, AA2024, and AA7075), and a series of binary Al-Cu alloys. The method employed a new electrochemical cell that can determine the ratio of hexavalent chromium (Cr(VI)) to total chromium (Cr(total)) speciation in conversion coatings as a function of exposure time to a chromate solution. The spectra showed that the initial Cr(VI)/Cr(total) ratios are greater than later ones for pure Al and AA1100, but not for AA2024 and AA7075. Measurements with Al-Cu alloys demonstrated that the difference observed in AA2024 and AA7075 may not be due to Cu alloying. The proportion of Cr(VI) in the coatings becomes approximately constant after 180 s of exposure for all the specimens examined even though the coatings continue to grow.

  20. Electro Deposition of Ni/Ni-MoS2 Self-lubricating Coating on Cemented Carbide%硬质合金表面电沉积Ni/Ni-MoS2自润滑涂层的研究

    Institute of Scientific and Technical Information of China (English)

    曹同坤; 杨岐龙; 单春生

    2012-01-01

    Ni/Ni-MoS2 self-lubricating coatings were prepared on cemented carbide by electro deposition. The effects of current density,pH value,MoS2 concentration of the plating liquid on deposition rate and MoS2 content in coatings were studied. The results indicate that the deposition rate and MoS2 content in coatings are firstly increased and then decreased with the increase of current density, pH value, MoS2 concentration of the plating liquid. The max value of deposition rate, and the max value of MoS2 content in the coatings are reached at the current of 3. 5 A/dm2 and 2 A/dm2 ,separately. The max value of deposition rate and MoS2 content in the coatings are reached at the pH value of 4. 5. The max deposition rate of 0. 812 μm/min ,and the max MoS2 content of 3. 26% are reached when the MoS2 concentration is 28 g/L.%采用电沉积方法在YT14硬质合金表面制备Ni/Ni-MoS2自润滑涂层,研究电流密度、pH值、MoS2加入量对自润滑沉积速率和涂层中MoS2含量的影响.结果表明:随着电流密度、pH值、MoS2加入量的增加,沉积速率和涂层中MoS2的含量都呈现先增加,后下降的规律;电流密度达到3.5 A/dm2时,沉积速率达到最大,电流密度为2 A/dm2时,MoS2的含量最高;在pH值约为4.5时,涂层的沉积速率和涂层中MoS2的含量达到最大值;当MoS2加入量为28g/L时,沉积速率达到最大值为0.812μm/min,涂层中MoS2的质量分数达到最大值为3.26%.

  1. Latest Researches Advances of Plasma Spraying: From Splat to Coating Formation

    Science.gov (United States)

    Fauchais, P.; Vardelle, M.; Goutier, S.

    2016-12-01

    The plasma spray process with solid feedstock, mainly ceramics powders, studied since the sixties is now a mature technology. The plasma jet and particle in-flight characterizations are now well established. The use of computer-aided robot trajectory allows spraying on industrial parts with complex geometries. Works about splat formation have shown the importance of: the substrate preheating over the transition temperature to get rid of adsorbates and condensates, substrate chemistry, crystal structure and substrate temperature during the whole coating process. These studies showed that coating properties strongly depend on the splat formation and layering. The first part of this work deals with a summary of conventional plasma spraying key points. The second part presents the current knowledge in plasma spraying with liquid feedstock, technology developed for about two decades with suspensions of particles below micrometers or solutions of precursors that form particles a few micrometers sized through precipitation. Coatings are finely structured and even nanostructured with properties arousing the interest of researchers. However, the technology is by far more complex than the conventional ones. The main conclusions are that models should be developed further, plasma torches and injection setups adapted, and new measuring techniques to reliably characterize these small particles must be designed.

  2. Water-repellent coating: formation of polymeric self-assembled monolayers on nanostructured surfaces

    Energy Technology Data Exchange (ETDEWEB)

    Cho, Woo Kyung [Department of Chemistry and School of Molecular Science (BK21), Center for Molecular Design and Synthesis, KAIST, Daejeon 305-701 (Korea, Republic of); Park, Sangjin [Research Center for Biomolecular Nanotechnology, Department of Life Science, Gwangju Institute of Science and Technology, Gwangju 500-712 (Korea, Republic of); Jon, Sangyong [Research Center for Biomolecular Nanotechnology, Department of Life Science, Gwangju Institute of Science and Technology, Gwangju 500-712 (Korea, Republic of); Choi, Insung S [Department of Chemistry and School of Molecular Science (BK21), Center for Molecular Design and Synthesis, KAIST, Daejeon 305-701 (Korea, Republic of)

    2007-10-03

    In this paper, we suggest a facile and effective method for water-repellent coating of oxide surfaces. As a coating material, we synthesized a new random copolymer, referred to as poly(TMSMA-r-fluoroMA), by the radical polymerization of 3-(trimethoxysilyl)propyl methacrylate (TMSMA) and a fluoromonomer'' (registered) bearing methacrylate moiety (fluoroMA). The random copolymer was designed to consist of a 'surface-reactive part' (trimethoxysilyl group) for anchoring onto oxide-based surfaces and a 'functional part' (perfluoro group) for water repellency. The polymeric self-assembled monolayers (pSAMs) of poly(TMSMA-r-fluoroMA) were constructed on three different aluminum oxide substrates, such as flat, concave-textured, and nanoporous plates, and the static water contact angle of each surface before and after the formation of pSAMs was measured. The formation of pSAMs resulted in significantly enhanced hydrophobicity compared with the corresponding bare surfaces. In particular, among three poly(TMSMA-r-fluoroMA)-coated surfaces, the nanoporous plate showed the highest water-repellent property, with a static contact angle of {approx}163 deg., which is indicative of superhydrophobic surfaces.

  3. Latest Researches Advances of Plasma Spraying: From Splat to Coating Formation

    Science.gov (United States)

    Fauchais, P.; Vardelle, M.; Goutier, S.

    2016-08-01

    The plasma spray process with solid feedstock, mainly ceramics powders, studied since the sixties is now a mature technology. The plasma jet and particle in-flight characterizations are now well established. The use of computer-aided robot trajectory allows spraying on industrial parts with complex geometries. Works about splat formation have shown the importance of: the substrate preheating over the transition temperature to get rid of adsorbates and condensates, substrate chemistry, crystal structure and substrate temperature during the whole coating process. These studies showed that coating properties strongly depend on the splat formation and layering. The first part of this work deals with a summary of conventional plasma spraying key points. The second part presents the current knowledge in plasma spraying with liquid feedstock, technology developed for about two decades with suspensions of particles below micrometers or solutions of precursors that form particles a few micrometers sized through precipitation. Coatings are finely structured and even nanostructured with properties arousing the interest of researchers. However, the technology is by far more complex than the conventional ones. The main conclusions are that models should be developed further, plasma torches and injection setups adapted, and new measuring techniques to reliably characterize these small particles must be designed.

  4. Water-repellent coating: formation of polymeric self-assembled monolayers on nanostructured surfaces

    Science.gov (United States)

    Cho, Woo Kyung; Park, Sangjin; Jon, Sangyong; Choi, Insung S.

    2007-10-01

    In this paper, we suggest a facile and effective method for water-repellent coating of oxide surfaces. As a coating material, we synthesized a new random copolymer, referred to as poly(TMSMA-r-fluoroMA), by the radical polymerization of 3-(trimethoxysilyl)propyl methacrylate (TMSMA) and a fluoromonomer® bearing methacrylate moiety (fluoroMA). The random copolymer was designed to consist of a 'surface-reactive part' (trimethoxysilyl group) for anchoring onto oxide-based surfaces and a 'functional part' (perfluoro group) for water repellency. The polymeric self-assembled monolayers (pSAMs) of poly(TMSMA-r-fluoroMA) were constructed on three different aluminum oxide substrates, such as flat, concave-textured, and nanoporous plates, and the static water contact angle of each surface before and after the formation of pSAMs was measured. The formation of pSAMs resulted in significantly enhanced hydrophobicity compared with the corresponding bare surfaces. In particular, among three poly(TMSMA-r-fluoroMA)-coated surfaces, the nanoporous plate showed the highest water-repellent property, with a static contact angle of ~163°, which is indicative of superhydrophobic surfaces.

  5. Novel Base Metal-Palladium Catalytic Diesel Filter Coating with NO2 Reducing Properties

    DEFF Research Database (Denmark)

    Johansen, K.; Dahl, S.; Mogensen, G.

    2007-01-01

    A novel alternative base metal/palladium coat has been developed that has limited NO2 formation and which even removes NO2 in a wide temperature range.Soot combustion, HC conversion and CO conversion properties are comparable to current platinum based solutions but the coating has a more attractive...... price structure. The novel base metal/palladium catalytic coat has been applied on commercial silicon carbide wall flow diesel filters and tested in an engine test bench. Results from engine bench tests concerning soot combustion, HC-, CO-, NO2- removal with the novel coat will are compared to present...

  6. Organic Coatings on Primitive Grains in IDPs: Implications for the Formation of Solar System Organic Matter

    Science.gov (United States)

    Flynn, G. J.; Wirick, S.; Keller, L. P.; Sandford, S.

    2009-12-01

    Chondritic, porous interplanetary dust particles (CP IDPs) are the most primitive samples of extraterrestrial material available for laboratory analysis [1]. These ~10 micron CP IDPs are unequilibrated aggregates of mostly submicron, anhy-drous grains of a diverse variety, including olivine, pyroxene, glass, and sulfide. We previously reported that CP IDPs contain a significant amount of organic matter, and concluded that parent body aqueous processing, which these IDPs never experienced, was not the mechanism that produced much of the pre-biotic organic matter of the early Solar System [2]. However, we were not able to establish either the time or mechanism of its production. The individual grains in these CP IDPs are coated by layers of carbonaceous material [3], typically ~100 nm thick, which holds the grains together. We have analyzed these grain coatings by X-ray Absorption Near-Edge Structure (XANES) spectroscopy using the Scanning Transmission X-Ray Microscope (STXM) on beamline X1A of the National Synchrotron Light Source. We have obtained C-XANES maps, using a 35 nm probe spot, of ultramicrotome sections from CP IDPs. Cluster analysis, which compares spectra from each pixel in the map and identifies groups of pixels exhibiting similar spectra [4], was used to analyze the data. Cluster analysis indicates most carbonaceous grain coatings have very similar C-XANES spectra, demonstrating that carbonaceous coatings on the individual grains in CP IDPs are organic, with the two strongest absorption features from C=C and C=O. This organic matter coats the individual grains, implying an assembly sequence beginning with grain formation, followed by the emplacement of the organic coating, and finally the assembly of the primitive dust particles. The organic grain coatings in the primitive CP IDPs appear to have formed prior to the aggregation of the most primitive dust particles currently available for laboratory analysis, indicating that these grain coatings are the

  7. In situ monitoring of structure formation in the active layer of polymer solar cells during roll-to-roll coating

    DEFF Research Database (Denmark)

    Rossander, Lea Hildebrandt; Zawacka, Natalia Klaudia; Dam, Henrik Friis

    2014-01-01

    The active layer crystallization during roll-to-roll coating of organic solar cells is studied in situ. We developed an X-ray setup where the coater unit is an integrated part of the small angle X-ray scattering instrument, making it possible to control the coating process while recording...... scattering measurements in situ, enabling us to follow the crystal formation during drying. By varying the distance between the coating head and the point where the X-ray beam hits the film, we obtained measurements of 4 different stages of drying. For each of those stages, the scattering from as long a foil...... as possible is summed together, with the distance from coating head to scattering point kept constant. The results are average crystallographic properties for the active layer coated on a 30 m long foil. With this insight into the dynamics of crystallization in a roll-coated polymer film, we find...

  8. Formation of borohydride-reduced nickel–boron coatings on various steel substrates

    Energy Technology Data Exchange (ETDEWEB)

    Vitry, V., E-mail: veronique.vitry@umons.ac.be; Delaunois, F.

    2015-12-30

    Graphical abstract: - Highlights: • Electroless nickel–boron was deposited on various steel substrates. • Initiation time is influenced by nickel content and microstructure of the substrate. • Morphology of the coating varies during plating. • Morphological evolution coincides with slower plating. - Abstract: Electroless nickel–boron coatings are widely used in industrial on various substrates: ferrous and non-ferrous alloys mainly but also in some cases non-metallic materials. However, their growth process is still not fully understood and the influence of the nature of the substrate on this process is completely unknown. The formation of electroless nickel–boron was observed on five ferrous alloys: a mild steel, a high carbon unalloyed steel, a cryogenic steel (that contains 9 wt.% nickel), an austenitic stainless steel and an austeno-ferritic (duplex) stainless steel. Nickel–boron films were prepared by electroless deposition, using sodium borohydride as a reducing agent. Samples were immersed in a plating bath for times ranging from 5 s to 60 min. The influence of the nature of the substrate on the initial deposition of the coatings was investigated in detail: the initiation mechanism was identified for all substrates and it was found to be related to catalytic oxidation of the reducing agent rather than to a displacement process. The delay before initiation was influenced by the nickel content of the coating and by a high number of grain boundaries. In all cases, the plating rate varied with plating time, with a slower period during the first 10 min that corresponds to morphological modification of the coating.

  9. Retarding of electrochemical oxidation of formate on the platinum anode by a coat of Nafion membrane

    Science.gov (United States)

    Zhang, Rui; Lv, Weixin; Li, Guanghua; Mezaal, Mohammed Adnan; Li, Xiaojing; Lei, Lixu

    2014-12-01

    It has been found that the faradaic efficiency is decreasing with the electrolysis time for electrochemical reduction of CO2 to formate on a Sn cathode with a Pt anode in an undivided electrolytic cell, because the oxidation of formed formate takes place on the Pt anode, which also limits seriously the highest concentration of formate in the system. Here, we report that a coat of Nafion membrane on the Pt anode can retard the oxidation of formate: even if the concentration of the formate in the electrolyte reaches to 0.12 mol L-1, the faradaic efficiency still maintains above 61.3%; in contrast, the oxidation reaction of the formate on the naked Pt electrode is very fast, when the concentration of the formate in the electrolyte reaches to 0.023 mol L-1, the faradaic efficiency decreases to 35.3%. This is very important because the separation of formic acid could not be economical when its concentration is not high enough, and it is also costly if the depleted solution allows too less of its concentration because the solution has to be reused in the electrochemical process.

  10. A rapid and quantitative coat protein complex II vesicle formation assay using luciferase reporters.

    Science.gov (United States)

    Fromme, J Chris; Kim, Jinoh

    2012-02-15

    The majority of protein export from the endoplasmic reticulum (ER) is facilitated by coat protein complex II (COPII). The COPII proteins deform the ER membrane into vesicles at the ER exit sites. During the vesicle formation step, the COPII proteins load cargo molecules into the vesicles. Formation of COPII vesicles has been reconstituted in vitro in yeast and in mammalian systems. These in vitro COPII vesicle formation assays involve incubation of microsomal membranes and purified COPII proteins with nucleotides. COPII vesicles are separated from the microsomes by differential centrifugation. Interestingly, the efficiency of the COPII vesicle formation with purified recombinant mammalian COPII proteins is lower than that with cytosol, suggesting that an additional cytosolic factor(s) is involved in this process. Indeed, other studies have also implicated additional factors. To facilitate biochemical identification of such regulators, a rapid and quantitative COPII vesicle formation assay is necessary because the current assay is lengthy. To expedite this assay, we generated luciferase reporter constructs. The reporter proteins were packaged into COPII vesicles and yielded quantifiable luminescent signals, resulting in a rapid and quantitative COPII vesicle formation assay.

  11. SILICON CARBIDE FOR SEMICONDUCTORS

    Science.gov (United States)

    This state-of-the-art survey on silicon carbide for semiconductors includes a bibliography of the most important references published as of the end...of 1964. The various methods used for growing silicon carbide single crystals are reviewed, as well as their properties and devices fabricated from...them. The fact that the state of-the-art of silicon carbide semiconductors is not further advanced may be attributed to the difficulties of growing

  12. Effect of surfactant concentration in the electrolyte on the tribological properties of nickel-tungsten carbide composite coatings produced by pulse electro co-deposition

    Science.gov (United States)

    Kartal, Muhammet; Uysal, Mehmet; Gul, Harun; Alp, Ahmet; Akbulut, Hatem

    2015-11-01

    A nickel plating bath containing WC particles was used to obtain hard and wear-resistant particle reinforced Ni/WC MMCs on steel surfaces for anti-wear applications. Copper substrates were used for electro co-deposition of Ni matrix/WC with the particle size of nickel films were characterized by scanning electron microscopy (SEM) and X-ray diffraction (XRD). The effects of the surfactant on the zeta potential, co-deposition and distribution of WC particles in the nickel matrix, as well as the tribological properties of composite coatings were also investigated. The tribological behaviors of the electrodeposited WC composite coatings sliding against M50 steel ball (Ø 10 mm) were examined on a CSM Instrument. All friction and wear tests were performed without lubrication at room temperature and in the ambient air (relative humidity 55-65%).

  13. Formation of ordered microphase-separated pattern during spin coating of ABC triblock copolymer.

    Science.gov (United States)

    Huang, Weihuan; Luo, Chunxia; Zhang, Jilin; Han, Yanchun

    2007-03-14

    In this paper, the authors have systematically studied the microphase separation and crystallization during spin coating of an ABC triblock copolymer, polystyrene-b-poly(2-vinylpyridine)-b-poly(ethylene oxide) (PS-b-P2VP-b-PEO). The microphase separation of PS-b-P2VP-b-PEO and the crystallization of PEO blocks can be modulated by the types of the solvent and the substrate, the spinning speed, and the copolymer concentration. Ordered microphase-separated pattern, where PEO and P2VP blocks adsorbed to the substrate and PS blocks protrusions formed hexagonal dots above the P2VP domains, can only be obtained when PS-b-P2VP-b-PEO is dissolved in N,N-dimethylformamide and the films are spin coated onto the polar substrate, silicon wafers or mica. The mechanism of the formation of regular pattern by microphase separation is found to be mainly related to the inducement of the substrate (middle block P2VP wetting the polar substrate), the quick vanishment of the solvent during the early stage of the spin coating, and the slow evaporation of the remaining solvent during the subsequent stage. On the other hand, the probability of the crystallization of PEO blocks during spin coating decreases with the reduced film thickness. When the film thickness reaches a certain value (3.0 nm), the extensive crystallization of PEO is effectively prohibited and ordered microphase-separated pattern over large areas can be routinely prepared. When the film thickness exceeds another definite value (12.0 nm), the crystallization of PEO dominates the surface morphology. For films with thickness between these two values, microphase separation and crystallization can simultaneously occur.

  14. Improved Bone Formation in Osteoporotic Rabbits with the Bone Morphogenetic Protein-2 (rhBMP-2 Coated Titanium Screws Which Were Coated By Using Plasma Polymerization Technique

    Directory of Open Access Journals (Sweden)

    Salih Gulsen

    2014-06-01

    Full Text Available Delaying of bone fusion in osteoporotic patients underwent spinal stabilization surgery leads to screw loosening, and this causes pseudoarticulation, mobility and fibrosis at vertebral segments. To prevent these complications, the screws coated with recombinant bone morphogenetic protein-2 (rhBMP-2 could be used. To verify this hypothesis, we coated 5 Titanium screws with rhBMP-2 using plasma polymerization method, and also used 10 uncoated screws for making comparison between coated and uncoated screws in different groups. And 15 skeletally mature white New Zealand female rabbits were assigned into three different groups: Group 1(N = 5: No osteoporosis induction and insertion of uncoated Titanium screw into right sacrum of each rabbit in group 1; group 2 (N = 5: Osteoporosis induction and insertion of uncoated Titanium screw into right sacrum of each rabbit in group 2; group 3 (N = 5 rhBMP-2 coated Titanium screw inserted into right sacrum of each rabbit in group 3. In summary, using of these coated screws provides new bone formation, but causes less fibrosis and less inflammation than uncoated screws at the interface between the coated screw and bone. Then the plasma polymerization technique provides controlled releasing of rhBMP-2 from the screw to the bone tissue in osteoporotic rabbits.

  15. Spontaneous formation of photochromic coatings made of reversible microfibrils and nanofibrils on an elastomer substrate.

    Science.gov (United States)

    Oropesa-Nuñez, Reinier; Fragouli, Despina; Pignatelli, Francesca; Scarpellini, Alice; Gigliotti, Efisio; Samoylova, Elena; Athanassiou, Athanassia

    2014-11-04

    We report the spontaneous formation of photochromic microcrystalline and nanocrystalline fibrils forming dense coatings of cactuslike supramolecular structures on the surface of a soft poly(dimethylsiloxane) (PDMS) elastomer. The initial deposition of the photochromic molecules of diarylethenes on the elastomer is done by dip adsorption, a process that permits the homogeneous distribution of the molecules not only on the surface but also in the inner part of the polymer. Detailed thermal and microscopy studies reveal that the growth process of the fibrils is initiated by the formation of crystal seeds of the diarylethene in the proximity of the elastomer's surface empty voids and progresses toward the elastomer-air interface as a result of the high mobility of the molecules at room temperature. Fibril formation is possible only when the molecules are in the open form because the UV irradiation responsible for their transformation to the close isomeric form immediately after deposition totally prohibits the crystals' formation. Furthermore, the UV irradiation of the grown supramolecular assemblies provokes their destruction, but when the irradiated samples are left to recover under ambient conditions, they form new assemblies of fibrils in a faster and more efficient way. The resulting systems exhibit superhydrophobic to slightly hydrophobic properties with differences of almost 80° in water contact angles upon dark storage-UV irradiation cycles. The proposed systems can be an alternative to the facile formation of reversible photochromic fibrils on soft polymer surfaces for utilization on diverse soft devices, where controlled surface morphology and wettability are desired.

  16. Investigations of Interface Properties in Copper-Silicon Carbide Composites

    Directory of Open Access Journals (Sweden)

    Chmielewski M.

    2017-06-01

    Full Text Available This paper analyses the technological aspects of the interface formation in the copper-silicon carbide composite and its effect on the material’s microstructure and properties. Cu-SiC composites with two different volume content of ceramic reinforcement were fabricated by hot pressing (HP and spark plasma sintering (SPS technique. In order to protect SiC surface from its decomposition, the powder was coated with a thin tungsten layer using plasma vapour deposition (PVD method. Microstructural analyses provided by scanning electron microscopy revealed the significant differences at metal-ceramic interface. Adhesion force and fracture strength of the interface between SiC particles and copper matrix were measured. Thermal conductivity of composites was determined using laser flash method. The obtained results are discussed with reference to changes in the area of metal-ceramic boundary.

  17. ADHERENCE AND PROPERTIES OF SILICON CARBIDE BASED FILMS ON STEEL

    OpenAIRE

    Lelogeais, M.; Ducarroir, M.; Berjoan, R.

    1991-01-01

    Coatings of silicon carbide with various compositions have been obtained in a r.f plasma assisted process using tetramethylsilane and argon as input gases. Some properties against mechanical applications of such deposits on steel have been investigated. Residual stresses and hardness are reported and discussed in relation with plasma parameters and deposit composition. By scratch testing, it was shown that the silicon carbide films on steel denote a good adherence when compared with previous ...

  18. Formation, Removal, and Reformation of Surface Coatings on Various Metal Oxide Surfaces Inspired by Mussel Adhesives.

    Science.gov (United States)

    Kang, Taegon; Oh, Dongyeop X; Heo, Jinhwa; Lee, Han-Koo; Choy, Seunghwan; Hawker, Craig J; Hwang, Dong Soo

    2015-11-11

    Mussels survive by strongly attaching to a variety of different surfaces, primarily subsurface rocks composed of metal oxides, through the formation of coordinative interactions driven by protein-based catechol repeating units contained within their adhesive secretions. From a chemistry perspective, catechols are known to form strong and reversible complexes with metal ions or metal oxides, with the binding affinity being dependent on the nature of the metal ion. As a result, catechol binding with metal oxides is reversible and can be broken in the presence of a free metal ion with a higher stability constant. It is proposed to exploit this competitive exchange in the design of a new strategy for the formation, removal, and reformation of surface coatings and self-assembled monolayers (SAM) based on catechols as the adhesive unit. In this study, catechol-functionalized tri(ethylene oxide) (TEO) was synthesized as a removable and recoverable self-assembled monolayer (SAM) for use on oxides surfaces. Attachment and detachment of these catechol derivatives on a variety of surfaces was shown to be reversible and controllable by exploiting the high stability constant of catechol to soluble metal ions, such as Fe(III). This tunable assembly based on catechol binding to metal oxides represents a new concept for reformable coatings with applications in fields ranging from friction/wettability control to biomolecular sensing and antifouling.

  19. Formation of salivary acinar cell spheroids in vitro above a polyvinyl alcohol-coated surface.

    Science.gov (United States)

    Chen, Min-Huey; Chen, Yi-Jane; Liao, Chih-Chen; Chan, Yen-Hui; Lin, Chia-Yung; Chen, Rung-Shu; Young, Tai-Hong

    2009-09-15

    Tissue engineering of salivary glands offers the potential for future use in the treatment of patients with salivary hypofunction. Biocompatible materials that promote acinar cell aggregation and function in vitro are an essential part of salivary gland tissue engineering. In this study, rat parotid acinar cells assembled into three-dimensional aggregates above the polyvinyl alcohol (PVA)-coated surface. These aggregates developed compact acinar cell spheroids resembling in vivo physiological condition, which were different from the traditional monolayered morphology in vitro. Cells remained viable and with better functional activity in response to acetylcholine in the spheroids and could form monolayered acinar cells when they were reinoculated on tissue culture polystyrene wells. To interpret the phenomenon further, we proposed that the formation of acinar cell spheroids on the PVA is mediated by a balance between two competing forces: the interactions of cell-PVA and cell-cell. This study demonstrated the formation of functional cell spheroids above a PVA-coated surface may provide an in vitro system for investigating cell behaviors for tissue engineering of artificial salivary gland.

  20. Combustion synthesis of novel boron carbide

    Science.gov (United States)

    Harini, R. Saai; Manikandan, E.; Anthonysamy, S.; Chandramouli, V.; Eswaramoorthy, D.

    2013-02-01

    The solid-state boron carbide is one of the hardest materials known, ranking third behind diamond and cubic boron nitride. Boron carbide (BxCx) enriched in the 10B isotope is used as a control rod material in the nuclear industry due to its high neutron absorption cross section and other favorable physico-chemical properties. Conventional methods of preparation of boron carbide are energy intensive processes accompanied by huge loss of boron. Attempts were made at IGCAR Kalpakkam to develop energy efficient and cost effective methods to prepare boron carbide. The products of the gel combustion and microwave synthesis experiments were characterized for phase purity by XRD. The carbide formation was ascertained using finger-print spectroscopy of FTIR. Samples of pyrolized/microwave heated powder were characterized for surface morphology using SEM. The present work shows the recent advances in understanding of structural and chemical variations in boron carbide and their influence on morphology, optical and vibrational property results discussed in details.

  1. The fluoride coated AZ31B magnesium alloy improves corrosion resistance and stimulates bone formation in rabbit model

    Energy Technology Data Exchange (ETDEWEB)

    Sun, Wei; Zhang, Guangdao [Department of Prosthodontics, School of Stomatology, China Medical University, Shenyang 110001 (China); Tan, Lili; Yang, Ke [Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016 (China); Ai, Hongjun, E-mail: aihongjuna@sina.com [Department of Prosthodontics, School of Stomatology, China Medical University, Shenyang 110001 (China)

    2016-06-01

    This study aimed to evaluate the effect of fluorine coated Mg alloy and clarify its mechanism in bone formation. We implanted the fluorine coated AZ31B Mg alloy screw (group F) in rabbit mandibular and femur in vivo. Untreated AZ31B Mg alloy screw (group A) and titanium screw (group T) were used as control. Then, scanning electron microscopy, the spectral energy distribution analysis, hard and decalcified bone tissues staining were performed. Immunohistochemistry was employed to examine the protein expressions of bone morphogenetic protein 2 (BMP-2) and collagen type I in the vicinity of the implant. Compared with the group A, the degradation of the alloy was reduced, the rates of Mg corrosion and Mg ion release were slowed down, and the depositions of calcium and phosphate increased in the group F in the early stage of implantation. Histological results showed that fluorine coated Mg alloy had well osteogenic activity and biocompatibility. Moreover, fluoride coating obviously up-regulated the expressions of collagen type I and BMP-2. This study confirmed that the fluorine coating might improve the corrosion resistance of AZ31B Mg alloy and promote bone formation by up-regulated the expressions of collagen type I and BMP-2. - Highlights: • Fluoride coating inhibited the degradation of the alloy in the early implantation. • Fluorine coating could slow down the rate of Mg corrosion and Mg ion release. • Fluorine coating could promote the deposition of Ca and P in vivo. • Fluorine coated Mg alloy had well osteogenic activity and biocompatibility. • Fluorine coating up-regulated the expression of BMP-2 and collagen type I protein.

  2. Study on Properties of Tungsten Carbide in Nickel-based Self-lfuxing Alloy Coating in Couple Technique%两种工艺下碳化钨在镍基自熔合金涂层中的性能研究

    Institute of Scientific and Technical Information of China (English)

    王旭; 胡宇; 高峰; 马尧; 张清华; 杜倩

    2016-01-01

    In this paper, the morphologies of two mixed Nickel-base tungsten carbide coatings were studied, under the spray process of laser claddingand flame spray respectively. The decomposition and diffusion mechanism of tungsten carbide were discussed. It showed that tungsten carbide was easier to precipitate by laser cladding andη phase was found which led to the decrease of the final coating hardness.%本文研究了激光熔覆和火焰喷焊的工艺条件下,两种混合型镍基碳化钨涂层中碳化钨的组织形貌变化,分析碳化钨分解和扩散机理。结果表明:激光熔覆工艺更容易促进碳化钨溶解,并在周围析出η相,从而导致涂层硬度低于火焰喷焊工艺。

  3. Ni-WC composite coatings by carburizing electrodeposited amorphous and nanocrystalline Ni-W alloys

    Science.gov (United States)

    Latif, Saadia; Mehmood, Mazhar; Ahmad, Jamil; Aslam, Muhammad; Ahmed, Maqsood; Zhang, Zhi-dong

    2010-03-01

    In situ formation of tungsten carbide in the matrix of FCC nickel has been achieved by carburizing of the electrodeposited Ni-W alloy coatings. The size of the carbide particles ranges between 100 and 500 nm. The carbide phase is also present in the form of very small precipitates inside the nickel grains. The size of such precipitates is between 10 and 40 nm. The carburizing environment was created by introducing a flowing mixture of vaporized 95.5% alcohol (0.25 ml/min, liquid) and argon (0.5 L/min, gas) into the carburizing furnace. Supersaturated nature of electrodeposited amorphous and nanocrystalline alloys, in addition to high diffusivity, have been attributed for the formation of carbide phase in the deposits at a temperature range of 700-850 °C. The carbide-metal interface is clean and the composite coatings are compact. Hardness values up to about 1100 KHN are achieved. Hardness increases with tungsten content and carburizing temperature.

  4. Ni-WC composite coatings by carburizing electrodeposited amorphous and nanocrystalline Ni-W alloys

    Energy Technology Data Exchange (ETDEWEB)

    Latif, Saadia [National Centre for Nanotechnology, Department of Chemical and Materials Engineering, Pakistan Institute of Engineering and Applied Sciences (PIEAS), Nilore, Islamabad 45650 (Pakistan); Mehmood, Mazhar, E-mail: mazhar@pieas.edu.pk [National Centre for Nanotechnology, Department of Chemical and Materials Engineering, Pakistan Institute of Engineering and Applied Sciences (PIEAS), Nilore, Islamabad 45650 (Pakistan); Ahmad, Jamil; Aslam, Muhammad [National Centre for Nanotechnology, Department of Chemical and Materials Engineering, Pakistan Institute of Engineering and Applied Sciences (PIEAS), Nilore, Islamabad 45650 (Pakistan); Ahmed, Maqsood [Physics Division, PINSTECH, P.O. Nilore, Islamabad (Pakistan); Zhang Zhidong [Institute of Metals Research, Chinese Academy of Science, Shenyang (China)

    2010-03-01

    In situ formation of tungsten carbide in the matrix of FCC nickel has been achieved by carburizing of the electrodeposited Ni-W alloy coatings. The size of the carbide particles ranges between 100 and 500 nm. The carbide phase is also present in the form of very small precipitates inside the nickel grains. The size of such precipitates is between 10 and 40 nm. The carburizing environment was created by introducing a flowing mixture of vaporized 95.5% alcohol (0.25 ml/min, liquid) and argon (0.5 L/min, gas) into the carburizing furnace. Supersaturated nature of electrodeposited amorphous and nanocrystalline alloys, in addition to high diffusivity, have been attributed for the formation of carbide phase in the deposits at a temperature range of 700-850 deg. C. The carbide-metal interface is clean and the composite coatings are compact. Hardness values up to about 1100 KHN are achieved. Hardness increases with tungsten content and carburizing temperature.

  5. In situ ion irradiation of zirconium carbide

    Science.gov (United States)

    Ulmer, Christopher J.; Motta, Arthur T.; Kirk, Mark A.

    2015-11-01

    Zirconium carbide (ZrC) is a candidate material for use in one of the layers of TRISO coated fuel particles to be used in the Generation IV high-temperature, gas-cooled reactor, and thus it is necessary to study the effects of radiation damage on its structure. The microstructural evolution of ZrCx under irradiation was studied in situ using the Intermediate Voltage Electron Microscope (IVEM) at Argonne National Laboratory. Samples of nominal stoichiometries ZrC0.8 and ZrC0.9 were irradiated in situ using 1 MeV Kr2+ ions at various irradiation temperatures (T = 20 K-1073 K). In situ experiments made it possible to continuously follow the evolution of the microstructure during irradiation using diffraction contrast imaging. Images and diffraction patterns were systematically recorded at selected dose points. After a threshold dose during irradiations conducted at room temperature and below, black-dot defects were observed which accumulated until saturation. Once created, the defect clusters did not move or get destroyed during irradiation so that at the final dose the low temperature microstructure consisted only of a saturation density of small defect clusters. No long-range migration of the visible defects or dynamic defect creation and elimination were observed during irradiation, but some coarsening of the microstructure with the formation of dislocation loops was observed at higher temperatures. The irradiated microstructure was found to be only weakly dependent on the stoichiometry.

  6. 金刚石涂层硬质合金阶梯刀具的制备及钻削特性%Preparation and Drilling Characteristics of Diamond Coated Cemented Carbide Step Cutting Tool

    Institute of Scientific and Technical Information of China (English)

    向道辉; 张磊; 张玉龙; 马国峰; 周直昆; 秦强

    2016-01-01

    The diamond coating was prepared on the surface of the cemented carbide step cutting tool by using double-layered hot filament assisted chemical vapor deposition (CVD).Then the drilling characteristics and wear properties of the uncoated and coated cutting tools during drilling the composite fiber brake pad,as well as the surface qualities of the machined hole,were compared and analyzed.The results show that under the high speed drilling condition,the axial force and torque of coated cutting tool were obviously lower than those of uncoated cutting tool,showing a better drilling performance.After drilling 10 holes at the same speed and feed rate,the flank wear height of the coated cutting tool was about 0.025 mm,which was much less than the wear standard (0.2 mm), while that (0.15 mm)of uncoated cutting tool was close to the wear standard,indicating that the wear resistant of the coated cutting tool was better than that of uncoated cutting tool.The hole boundary drilled by the coated cutting tool was smooth and had no burr and tearing.The surface quality was better than that drilled by uncoated cutting tool.%采用双层热丝化学气相沉积(CVD)法在硬质合金阶梯刀具表面制备了金刚石涂层,对比分析了无涂层和涂层刀具钻削复合纤维刹车片的钻削特性和磨损性能以及加工孔的表面质量.结果表明:在高速钻削条件下,涂层刀具的轴向力和扭矩明显小于无涂层刀具的,表现出更好的钻削性能;当以相同的转速和进给量钻削出10个孔后,涂层刀具的后刀面磨损高度约为0.025 mm,远小于磨损标准(0.2 mm),无涂层刀具的后刀面磨损高度(0.15 mm)则接近磨损标准,涂层刀具的耐磨性能优于无涂层刀具的;涂层刀具钻削孔的四周圆滑,没有毛刺及撕裂现象,其表面质量好于无涂层刀具钻削孔的.

  7. 复合电刷镀镍-钨-钴-纳米碳化硅及其性能%Electro-brush plating of nickel-tungsten-cobalt-nano silicon carbide composite coating and its properties

    Institute of Scientific and Technical Information of China (English)

    陈大川; 谢光荣; 曾鹏; 李程飞; 许小东

    2016-01-01

    A Ni-W-Co-n-SiC (nano silicon carbide) composite coating was prepared on the surface of 45 steel by electro-brush plating. The bath composition and process conditions are as follows: NiSO4·7H2O 393 g/L, Na2WO4·2H2O 23 g/L, H3BO331 g/L, citric acid 42 g/L, Na2SO46.5 g/L, CoSO4·7H2O 3 g/L, NaF 5 g/L,n-SiC 0-30 g/L, temperature 25-45 °C, pH 1.4-2.4, voltage 5-7 V, moving rate of plating pen 0.8 m/s and time 25 min. The suitable voltage for composite electro-brush plating was determined as 6 V based on the evaluation of appearance using a Ni-W-Co alloy coating as the standard. The effect ofn-SiC content in bath on the structure, microhardness and friction-wear performance of the nanocomposite coating was studied. The results showed that a crack-free Ni-W-Co-n-SiC composite coating with uniformly distributed particles can be obtained from the bath containing 15-25 g/L SiC nanoparticles. With increasingn-SiC content in bath, the crystallization degree, solid solubility of Ni, as well as microhardness and wear resistance of composite coating are increased, while the friction coefficient of the composite coating surface is changed little.%采用电刷镀工艺在45钢表面制备了Ni-W-Co-n-SiC(纳米碳化硅)复合镀层,镀液组成和工艺条件为:NiSO4·7H2O 393 g/L,Na2WO4·2H2O 23 g/L,H3BO331 g/L,柠檬酸42 g/L,Na2SO46.5 g/L,CoSO4·7H2O 3 g/L,NaF 5 g/L,n-SiC 0~30 g/L,温度25~45°C,pH 1.4~2.4,电压5~7 V,镀笔速率0.8 m/s,时间25 min.以Ni-W-Co合金镀层的外观为指标,筛选得到较适合的复合电刷镀电压为6 V.研究了镀液n-SiC含量对镀层的组织结构、显微硬度和摩擦磨损性能的影响.结果表明,镀液中n-SiC含量为15~25 g/L时,可以获得颗粒均匀分布、无微裂纹的Ni-W-Co-n-SiC复合镀层.随镀液中n-SiC含量增大,复合镀层的晶化程度、Ni固溶度和显微硬度均提高,耐磨性改善,但摩擦因数的变化不大.

  8. SILICON CARBIDE DATA SHEETS

    Science.gov (United States)

    These data sheets present a compilation of a wide range of electrical, optical and energy values for alpha and beta- silicon carbide in bulk and film...spectrum. Energy data include energy bands, energy gap and energy levels for variously-doped silicon carbide , as well as effective mass tables, work

  9. In situ monitoring of the formation of nanoscale polyelectrolyte coatings on optical fibers using Surface Plasmon Resonances.

    Science.gov (United States)

    Shevchenko, Yanina; Ahamad, Nur Uddin; Ianoul, Anatoli; Albert, Jacques

    2010-09-13

    Deposition of a conformal nanoscale polymer coating was characterized using a fiber SPR sensor. The sensor platform consisted of an unmodified gold-coated single mode fiber where SPR was excited through the coupling of the core mode into the cladding modes using a Tilted Fiber Bragg Grating. The results from this study show how the sensor can monitor in real time the formation of polyelectrolyte coatings during a process consisting of several stages of immersion. The experimental data was further calibrated by simulations and Atomic Force Microscope imaging allowing us to determine the thickness and refractive index of the adsorbed polyelectrolyte.

  10. Structure and function of ferricyanide in the formation of chromate conversion coatings on aluminum aircraft alloy

    Energy Technology Data Exchange (ETDEWEB)

    Xia, L.; McCreery, R.L.

    1999-10-01

    Raman and infrared spectroscopy were used to determine the structure of Fe(CN){sup {minus}3}{sub 6} and its reaction products in chromate conversion coatings (CCCs) on AA 2024-T3 aluminum aircraft alloy. In addition, Raman spectroscopy was used to monitor CCC growth rates and their dependence on coating bath composition. The IR and Raman spectra of the air-dried CCC corresponded to those of Berlin green, a Fe{sup +3}-CN-FE{sup +3} polymer, and Fe(CN){sub 6}{sup {minus}3} physisorbed on Cr(OH){sub 3}. No other cyano-containing products were observed. When Fe(CN){sub 6}{sup {minus}3} was excluded from the coating bath, CCC formation rate greatly decreased. In addition, it was observed that Fe(CN){sub 6}{sup {minus}3} could rapidly oxidize AA 2024-T3, and Fe(CN){sub 6}{sup {minus}4} rapidly reduced Cr(VI) in bath conditions. These results indicate a redox mediation action for Fe(CN){sub 6}{sup {minus}3/{minus}4}, which greatly increases the reduction of Cr(VI) to Cr(III) by the alloy. This process is normally quite slow, and redox mediation by Fe(CN){sub 6}{sup {minus}3} is critical to CCC formation. IrCl{sub 6}{sup {minus}3}/{sup {minus}2} could substitute for Fe(CN){sub 6}{sup {minus}3/{minus}4} to produce a chromate film with properties very similar to a conventional CCC. The results establish redox mediation as the mechanism of acceleration of CCC formation, but provide no evidence for any additional role of Fe(CN){sub 6}{sup {minus}3/{minus}4} to produce a chromate film with properties very similar to a conventional CCC. The results establish redox mediation as the mechanism of acceleration of CCC formation, but provide no evidence for any additional role of Fe(CN){sub 6}{sup {minus}3/{minus}4} in corrosion protection.

  11. MICROSTRUCTURE FEATURES OF CHROME-NICKEL COATING WELDED WITH FILLER WIRE PL AN-111 WITH A 50% OVERLAP

    Directory of Open Access Journals (Sweden)

    A. G. Belik

    2017-04-01

    Full Text Available Purpose. The paper involves investigation of microstructure features of the coating welded with filler wire PL AN-111 with a 50% beads overlap. Methodology. Wear-resistant layer was formed by means of electric arc deposit welding using filler wire PL AN-111 on the plate from steel 09G2S. Deposit welding was conducted under the following parameters: welding current is of 650-750 A; arc voltage is of 30-34 V; welding speed is of 32 m/h. Microstructure was researched with application of optical microscopies “Neophot-21”, “Nikon Eclipse M200” and electron scanning microscopy JEOL JSM-6510 LV. Microhardness of structural constituentswas measuredwithtesterFM-300 (Future-Tech under loading of 10-50 g. Findings. It is shown that the overlap of the beads leads to the formation of inhomogeneous microstructure in the cross section that varies by zones from free-carbide austenite to hypereutectic microstructure with primary chromium carbides. The analysis of the microhardness of the structural constituents in various coating areas was carried out. It was found that hardness of austenite, carbide eutectic and carbides M7C3 varies in coatings in the range of 3 100-3 850 МPа, 4 100-6 800 МPа and 12 100-15 100 МPа, accordingly. Originality. Authors determined that Cr-Ni coating comprises substantially austenitic-carbide eutectic with different density and thickness of carbide fibers within eutectic colonies. Along the border “base/coating” a single-phase austenitic layer lies which turns into a layer with a hypoeutectic structure. In the heat affected zone from beads fusion austenite disintegration with the granular carbides formation was recorded. This leads to decreasing of matrix corrosion resistance due to chromium depletion. Above the zone of beads fusion, the coating has a hypereutectic structure with the presence of large primary chromium carbides. Practical value. It is shown that deposit welding with filler wire PL AN-111 with a 50

  12. Rapid cost-effective silicon carbide optical component manufacturing technique

    Science.gov (United States)

    Casstevens, John M.; Plummer, Ronald; Jarocki, Jim

    1999-10-01

    Silicon carbide may well be the best known material for the manufacture of high performance optical components. A combination of extremely high specific stiffness (r/E), high thermal conductivity and outstanding dimensional stability make silicon carbide superior overall to beryllium and low- expansion glass ceramics. A major impediment to wide use of silicon carbide in optical systems has been the costs of preliminary pressing, casting, shaping and final finishing of silicon carbide. Diamond grinding of silicon carbide is a slow and expensive process even on machines specially designed for the task. The process described here begins by machining the component from a special type of graphite. This graphite is easily machined with multi-axis CNC machine tools to any level of complexity and lightweighting required. The graphite is then converted completely to silicon carbide with very small and very predictable dimensional change. After conversion to silicon carbide the optical surface is coated with very fine grain silicon carbide which is easily polished to extreme smoothness using conventional optical polishing techniques. The fabrication process and a 6 inch diameter development mirror is described.

  13. Hydrogen evolution activity and electrochemical stability of selected transition metal carbides in concentrated phosphoric acid

    DEFF Research Database (Denmark)

    Tomás García, Antonio Luis; Jensen, Jens Oluf; Bjerrum, Niels J.

    2014-01-01

    Alternative catalysts based on carbides of Group 5 (niobium and tantalum) and 6 (chromium, molybdenum and tungsten) metals were prepared as films on the metallic substrates. The electrochemical activities of these carbide electrodes towards the hydrogen evolution reaction (HER) in concentrated......, attributable to the different electronic structures. Tungsten carbide among the studied electrode samples exhibited the highest HER activity. Upon anodic potential scans in the presence of oxygen, chromium, tantalum and tungsten carbides displayed passivation due to the formation of stable surface layers...

  14. Friction surfaced Stellite6 coatings

    Energy Technology Data Exchange (ETDEWEB)

    Rao, K. Prasad; Damodaram, R. [Department of Metallurgical and Materials Engineering - Indian Institute of Technology Madras, Chennai 600 036 (India); Rafi, H. Khalid, E-mail: khalidrafi@gmail.com [Department of Metallurgical and Materials Engineering, Indian Institute of Technology Madras, Chennai 600 036 (India); Ram, G.D. Janaki [Department of Metallurgical and Materials Engineering, Indian Institute of Technology Madras, Chennai 600 036 (India); Reddy, G. Madhusudhan [Metal Joining Group, Defence Metallurgical Research Laboratory (DMRL) Kanchanbagh, Hyderabad 500 058 (India); Nagalakshmi, R. [Welding Research Institute, Bharat Heavy Electricals Limited, Tiruchirappalli 620 014 (India)

    2012-08-15

    Solid state Stellite6 coatings were deposited on steel substrate by friction surfacing and compared with Stellite6 cast rod and coatings deposited by gas tungsten arc and plasma transferred arc welding processes. Friction surfaced coatings exhibited finer and uniformly distributed carbides and were characterized by the absence of solidification structure and compositional homogeneity compared to cast rod, gas tungsten arc and plasma transferred coatings. Friction surfaced coating showed relatively higher hardness. X-ray diffraction of samples showed only face centered cubic Co peaks while cold worked coating showed hexagonally close packed Co also. - Highlights: Black-Right-Pointing-Pointer Stellite6 used as coating material for friction surfacing. Black-Right-Pointing-Pointer Friction surfaced (FS) coatings compared with casting, GTA and PTA processes. Black-Right-Pointing-Pointer Finer and uniformly distributed carbides in friction surfaced coatings. Black-Right-Pointing-Pointer Absence of melting results compositional homogeneity in FS Stellite6 coatings.

  15. Prospective, multi-center evaluation of a silicon carbide coated cobalt chromium bare metal stent for percutaneous coronary interventions: Two-year results of the ENERGY Registry

    Energy Technology Data Exchange (ETDEWEB)

    Erbel, Raimund, E-mail: erbel@uk-essen.de [Department of Cardiology, University of Duisburg-Essen, Essen (Germany); Eggebrecht, Holger [Cardioangiological Center Bethanien (CCB), Frankfurt (Germany); Roguin, Ariel [Department of Cardiology, Rambam Medical Center, Haifa (Israel); Schroeder, Erwin [Division of Cardiovascular Medicine, Cliniques Universitaires de Mont-Godinne, Yvoir (Belgium); Philipp, Sebastian [Department Internal Medicine/Cardiology, Elbe Klinikum Stade, Stade (Germany); Heitzer, Thomas [Department of Cardiology, Heart Center Dortmund, Dortmund (Germany); Schwacke, Harald [Department of Internal Medicine, Diakonissen-Stiftungs- Krankenhaus Speyer (Germany); Ayzenberg, Oded [The Heart Institute, Kaplan Medical Center, Rehovot (Israel); Serra, Antonio [Servicio de Cardiología, Hospital de la Santa Creu i Sant Pau, Barcelona, España (Spain); Delarche, Nicolas [Cardiology unit, Pau General Hospital, Pau (France); Luchner, Andreas [Department of Internal Medicine/Cardiology, Universitätsklinikum Regensburg (Germany); Slagboom, Ton [Department of Cardiology, Onze Lieve Vrouwe Gasthuis, Amsterdam (Netherlands)

    2014-11-15

    Background: Novel bare metal stents with improved stent design may become a viable alternative to drug-eluting stents in certain patient groups, particularly, when long-term dual antiplatelet therapy should be avoided. Purpose: The ENERGY registry aimed to assess the safety and benefits of a cobalt–chromium thin strut bare metal stent with a passive coating in a large series of patients under real-world conditions. Methods and materials: This prospective registry recruited 1016 patients with 1074 lesions in 48 centers from April to November 2010. The primary endpoint was the rate of major adverse cardiac events (MACEs), a composite of cardiac death, myocardial infarction and clinically driven target lesion revascularization. Results: More than half of the lesions (61.0%) were type A/B1 lesions, mean lesion length was 14.5 ± 6.5 mm and mean reference vessel diameter 3.2 ± 0.5 mm. MACE rates at 6, 12 and 24 months were 4.9%, 8.1% and 9.4%, target lesion revascularization rates 2.8%, 4.9% and 5.4% and definite stent thrombosis rates 0.5%, 0.6% and 0.6%. Subgroups showed significant differences in baseline and procedural characteristics which did not translate into significantly different clinical outcomes. Specifically, MACE rates at 24 months were 13.5% in diabetics, 8.6% in small stents and 9.6% in acute coronary syndrome patients. Conclusion: The population of ENERGY reflects real-world conditions with bare metal stents being mainly used in simple lesions. In this setting, percutaneous coronary intervention using a cobalt–chromium thin strut bare metal stent with a passive coating showed very good results up to 24 months. (ClinicalTrials.gov:NCT01056120) Summary for annotated table of contents: The ENERGY international registry evaluated the safety and benefits of a cobalt–chromium thin strut bare metal stent with passive coating in 1016 patients under real-world conditions until 2 years. Results were encouraging with a low composite rate of cardiac death

  16. Influence of temperature on formation of titanium carbide, titanium nitride under carbothemal reduction%温度对碳热还原制备TiC、TiN的影响研究

    Institute of Scientific and Technical Information of China (English)

    郭亚琴; 白晨光; 吕学伟; 王华; 邓青宇; 马世伟

    2013-01-01

    考察了在碳热还原制备 TiC、TiN 的过程中,温度对TiC、TiN生成状态的影响。将含钛渣样品置入石墨坩埚,在1300~1550℃,常压通 N2,恒温6 h观察TiC、TiN的生成状态。实验结果表明,TiN 的生成温度是1350℃,TiC 的生成温度是1500℃,与Fact Sage计算基本相符(Fact Sage 计算的 TiN 的生成温度是1322℃,TiC 的生成温度是1467℃)。通过对熔渣与石墨坩埚纵剖面宏观形貌、矿相、SEM-EDS的分析表明,TiN、TiC 主要生成于熔渣与石墨坩埚交界处,随着温度的升高,其生成量增多并向熔渣内部扩散。%The influence of temperature on the formation status of titanium carbide,titanium nitride prepared by carbothemal reduction method was studied.Blast furnace slag-bearing titanium samples were subj ected to 6 h for isothermal treatment with the temperature range of 1 300-1 550 ℃ in graphite crucibles with nitrogen flow. The temperature on the formation of titanium nitride and titanium carbide were 1 350 and 1 500 ℃ in the experi-ments separately,which matched substantially with the calculation of Fact Sage (they were 1 322 ℃ for titanium nitride and 1 467 ℃ for titanium carbide respectively).The longitudinal profiles of melted slag and graphite cru-cibles were characterized mainly by mineralogical microscope and SEM-EDS detection methods.As a result,the area of titanium nitride and titanium carbide mainly concentrated on the j unction of melted slag and graphite crucible,whose amount were increased and which were diffused to the center of the slag as the temperature rose.

  17. Rapid Fabrication of Carbide Matrix/Carbon Fiber Composites

    Science.gov (United States)

    Williams, Brian E.; Bernander, Robert E.

    2007-01-01

    Composites of zirconium carbide matrix material reinforced with carbon fibers can be fabricated relatively rapidly in a process that includes a melt infiltration step. Heretofore, these and other ceramic matrix composites have been made in a chemical vapor infiltration (CVI) process that takes months. The finished products of the CVI process are highly porous and cannot withstand temperatures above 3,000 F (approx.1,600 C). In contrast, the melt-infiltration-based process takes only a few days, and the composite products are more nearly fully dense and have withstood temperatures as high as 4,350 F (approx.2,400 C) in a highly oxidizing thrust chamber environment. Moreover, because the melt- infiltration-based process takes much less time, the finished products are expected to cost much less. Fabrication begins with the preparation of a carbon fiber preform that, typically, is of the size and shape of a part to be fabricated. By use of low-temperature ultraviolet-enhanced chemical vapor deposition, the carbon fibers in the preform are coated with one or more interfacial material(s), which could include oxides. The interfacial material helps to protect the fibers against chemical attack during the remainder of the fabrication process and against oxidation during subsequent use; it also enables slippage between the fibers and the matrix material, thereby helping to deflect cracks and distribute loads. Once the fibers have been coated with the interfacial material, the fiber preform is further infiltrated with a controlled amount of additional carbon, which serves as a reactant for the formation of the carbide matrix material. The next step is melt infiltration. The preform is exposed to molten zirconium, which wicks into the preform, drawn by capillary action. The molten metal fills most of the interstices of the preform and reacts with the added carbon to form the zirconium carbide matrix material. The zirconium does not react with the underlying fibers because they

  18. Thermal Transport in Refractory Carbides.

    Science.gov (United States)

    Thermal energy transport mechanisms in titanium carbide and zirconium carbide have been studied. Several compositions of vanadium carbide alloyed...with titanium carbide were used. The electronic component of the thermal conductivity exceeded the values computed using the classical value for L in

  19. EXAMINATION OF THE CUTTING FORCES OF AISI 304 AUSTENITIC STAINLESS STEEL IN THE TURNING PROCESS WITH TITANIUM CARBIDE COATED CUTTING TOOLS

    Directory of Open Access Journals (Sweden)

    Özgür TEKASLAN

    2007-02-01

    Full Text Available In this study, cutting forces occurring in the machining process of AISI 304 austenitic stainless steel specimen using titanium coated cutting tools are investigated experimentally and the results are compared to theoretical calculations. In the experimental study, various cutting speeds, feed rates and cutting depths are considered. Cutting forces are measured by 3-dimensional Kistler dynamometer. In the theoretically study, cutting forces are determined by Kienzle formulation. Consequently, it is found that the calculation of cutting forces in the theoretical method doesn't yield the exact results because of various factors and there is a % 25 average differences in accordance with the experimental results. Hence it is evaluated that the experimental technique in the determination of cutting forces yields more accurate results.

  20. Crack formation mechanisms during micro and macro indentation of diamond-like carbon coatings on elastic-plastic substrates

    DEFF Research Database (Denmark)

    Thomsen, N.B.; Fischer-Cripps, A.C.; Swain, M.V.

    1998-01-01

    In the present study crack formation is investigated on both micro and macro scale using spherical indenter tips. in particular, systems consisting of elastic coatings that are well adhered to elastic-plastic substrates are studied. Depth sensing indentation is used on the micro scale and Rockwell...... indentation on the macro scale. The predominant driving force for coating failure and crack formation during indentation is plastic deformation of the underlying substrate. The aim is to relate the mechanisms creating both delamination and cohesive cracking on both scales with fracture mechanical models...

  1. Effect of coating Straumann Bone Ceramic with Emdogain on mesenchymal stromal cell hard tissue formation.

    Science.gov (United States)

    Mrozik, Krzysztof Marek; Gronthos, Stan; Menicanin, Danijela; Marino, Victor; Bartold, P Mark

    2012-06-01

    Periodontal tissue engineering requires a suitable biocompatible scaffold, cells with regenerative capacity, and instructional molecules. In this study, we investigated the capacity of Straumann Bone Ceramic coated with Straumann Emdogain, a clinical preparation of enamel matrix protein (EMP), to aid in hard tissue formation by post-natal mesenchymal stromal cells (MSCs) including bone marrow stromal cells (BMSCs) and periodontal ligament fibroblasts (PDLFs). MSCs were isolated and ex vivo-expanded from human bone marrow and periodontal ligament and, in culture, allowed to attach to Bone Ceramic in the presence or absence of Emdogain. Gene expression of bone-related proteins was investigated by real time RT-PCR for 72 h, and ectopic bone formation was assessed histologically in subcutaneous implants of Bone Ceramic containing MSCs with or without Emdogain in NOD/SCID mice. Alkaline phosphatase activity was also assessed in vitro, in the presence or absence of Emdogain. Collagen-I mRNA was up-regulated in both MSC populations over the 72-h time course with Emdogain. Expression of BMP-2 and the osteogenic transcription factor Cbfa-1 showed early stimulation in both MSC types after 24 h. In contrast, expression of BMP-4 was consistently down-regulated in both MSC types with Emdogain. Up-regulation of osteopontin and periostin mRNA was restricted to BMSCs, while higher levels of bone sialoprotein-II were observed in PDLFs with Emdogain. Furthermore, alkaline phosphatase activity levels were reduced in both BMSCs and PDLFs in the presence of Emdogain. Very little evidence was found for ectopic bone formation following subcutaneous implantation of MSCs with Emdogain-coated or -uncoated Bone Ceramic in NOD/SCID mice. The early up-regulation of several important bone-related genes suggests that Emdogain may have a significant stimulatory effect in the commitment of mesenchymal cells to osteogenic differentiation in vitro. While Emdogain inhibited AP activity and appeared

  2. Surface characteristics of HA coated Ti-Hf binary alloysafter nanotube formation

    Institute of Scientific and Technical Information of China (English)

    Yong-Hoon JEONG; Won-Gi KIM; Geun-Hyeong PARK; Han-Cheol CHOE; Yeong-Mu KO

    2009-01-01

    Ti-Hf binary alloys contained 10%, 20%, 30% and 40% (mass fraction)Hf were manufactured in the vacuum furnace system. And then, specimens were homogenized for 24 h at 1 000 ℃ in argon atmosphere. The formation of oxide nanotubes was conducted by anodic oxidation on the Ti-Hf alloy in 1 mol/L H3PO4 electrolytes containing small amounts of NaF at room temperature. The hydroxyapatite (HA) coating made of tooth ash prepared by electron-beam physical vapor deposition (EB-PVD) method. The corrosion behaviors of the specimens were examined through potentiodynamic test in 0.9% NaCl solution by potentiostat. The microstructures of the alloys were examined by field emission scanning electron microscopy (FE-SEM) and x-ray diffractometer (XRD). It was observed that the lamellar structure translated to needle-like structure with Hf contents. Nanotube formed and HA coated Ti-xHf alloys had a good corrosion resistance.

  3. Structural characteristics and formation mechanisms of crack-free multilayer TaC/SiC coatings on carbon-carbon composites

    Institute of Scientific and Technical Information of China (English)

    LI Guo-dong; XIONG Xiang; HUANG Bai-yun; HUANG Ke-long

    2008-01-01

    In order to improve high temperature (over 2 273 K) ablation resistance, TaC and TaC/SiC composite coatings were deposited on carbon-carbon composites by CVD method utilizing reactive TaCl5-C3H6-H2-Ar and TaCl5-C3H6-CH3SiCl3-H2-Ar systems respectively. The structure and morphology of these coatings were analyzed by XRD and SEM. The results show that the double carbide coatings have good chemical compatibility during preparation. Two distinctive composition gradients are developed and used to produce multilayer TaC/SiC coatings with low internal stress, free crack and good resistant to thermal shock. A transition layer consisting of either C-TaC or C-SiC formed between the coating and the C/C matrix can reduce the residual stress effectively. The processing parameters were optimized and the possible growth mechanisms for these coatings were proposed. A designing methodology to prepare high performance multilayer TaC/SiC composite coatings was developed.

  4. Effect on Graphite Substrate to Formation of Boron Carbide/Carbon Composite Nanoropes%石墨基底对碳/碳化硼复合纳米绳形成的影响

    Institute of Scientific and Technical Information of China (English)

    马淑芳; 梁建; 赵君芙; 孙晓霞; 许并社

    2009-01-01

    利用邻碳硼烷(C2H12B10)作为反应原料,二茂铁(C10H10Fe)作为催化剂,通过化学气相沉积法在石墨基片上生长出一种新颖的碳化硼纳米绳.用X射线衍射仪分析纳米绳的相结构,用场发射扫描电子显微镜(FESEM)和高分辨透射电子显微镜(HRTEM)观察纳米绳的微观形貌和结构,结果发现纳米绳的中心部分是碳化硼纳米线,在线的表面有非晶碳绳结,故纳米绳为碳/碳化硼复合物.研究了绳状产物的生长机理,表明石墨基片对产物的形成有至关重要的作用.%A type of novel boron carbide nanoropes has been grown on the graphite substrate by chemical vapor deposition method. In this study, o-carborane(C2H12B10) powder was used as a precursor and ferrocene(C10H10Fe) as a catalyst. Phase, microstructures and components of these nanoropes were characterized by X-ray diffractometer (XRD), scan electron microscopy(SEM) and high-resolution transmission electron microscopy(HRTEM) as well as energy dispersive X-ray spectroscopy(EDS). It has been found that the boron carbide nanoropes have such a structure of a single crystal wire in the centre of ropes partially covered with amorphous carbon knots. Growth mechanism of boron carbide nanoropes was discussed. It has demonstrated that the substrate of graphite plays a significant role in the formation of nanoropes.

  5. Aluminum Oxide Formation On Fecral Catalyst Support By Electro-Chemical Coating

    Directory of Open Access Journals (Sweden)

    Yang H.S.

    2015-06-01

    Full Text Available FeCrAl is comprised essentially of Fe, Cr, Al and generally considered as metallic substrates for catalyst support because of its advantage in the high-temperature corrosion resistance, high mechanical strength, and ductility. Oxidation film and its adhesion on FeCrAl surface with aluminum are important for catalyst life. Therefore various appropriate surface treatments such as thermal oxidation, Sol, PVD, CVD has studied. In this research, PEO (plasma electrolytic oxidation process was applied to form the aluminum oxide on FeCrAl surface, and the formed oxide particle according to process conditions such as electric energy and oxidation time were investigated. Microstructure and aluminum oxide particle on FeCrAl surface after PEO process was observed by FE-SEM and EDS with element mapping analysis. The study presents possibility of aluminum oxide formation by electro-chemical coating process without any pretreatment of FeCrAl.

  6. In situ monitoring of structure formation in the active layer of polymer solar cells during roll-to-roll coating

    Energy Technology Data Exchange (ETDEWEB)

    Rossander, Lea H.; Zawacka, Natalia K.; Dam, Henrik F.; Krebs, Frederik C.; Andreasen, Jens W., E-mail: jewa@dtu.dk [Department of Energy Conversion and Storage, Technical University of Denmark, Frederiksborgvej 399, DK-4000 (Denmark)

    2014-08-15

    The active layer crystallization during roll-to-roll coating of organic solar cells is studied in situ. We developed an X-ray setup where the coater unit is an integrated part of the small angle X-ray scattering instrument, making it possible to control the coating process while recording scattering measurements in situ, enabling us to follow the crystal formation during drying. By varying the distance between the coating head and the point where the X-ray beam hits the film, we obtained measurements of 4 different stages of drying. For each of those stages, the scattering from as long a foil as possible is summed together, with the distance from coating head to scattering point kept constant. The results are average crystallographic properties for the active layer coated on a 30 m long foil. With this insight into the dynamics of crystallization in a roll-coated polymer film, we find that the formation of textured and untextured crystallites seems uncorrelated, and happens at widely different rates. Untextured P3HT crystallites form later in the drying process than expected which may explain previous studies speculating that untextured crystallization depends on concentration. Textured crystallites, however, begin forming much earlier and steadily increases as the film dries, showing a development similar to other in situ studies of these materials.

  7. Prevention of Staphylococcus epidermidis biofilm formation using a low-temperature processed silver-doped phenyltriethoxysilane sol-gel coating.

    Science.gov (United States)

    Stobie, Niall; Duffy, Brendan; McCormack, Declan E; Colreavy, John; Hidalgo, Martha; McHale, Patrick; Hinder, Steven J

    2008-03-01

    Sol-gel coatings which elute bioactive silver ions are presented as a potential solution to the problem of biofilm formation on indwelling surfaces. There is evidence that high-temperature processing of such materials can lead to diffusion of silver away from the coating surface, reducing the amount of available silver. In this study, we report the biofilm inhibition of a Staphylococcus epidermidis biofilm using a low-temperature processed silver-doped phenyltriethoxysilane sol-gel coating. The incorporation of a silver salt into a sol-gel matrix resulted in an initial high release of silver in de-ionised water and physiological buffered saline (PBS), followed by a lower sustained release for at least 6 days-as determined by graphite furnace-atomic absorption spectroscopy (GF-AAS). The release of silver ions from the sol-gel coating reduced the adhesion and prevented formation of a S. epidermidis biofilm over a 10-day period. The presence of surface silver before and after 24 h immersion in PBS was confirmed by X-ray photoelectron spectroscopy (XPS). These silver-doped coatings also exhibited significant antibacterial activity against planktonic S. epidermidis. A simple test to visualise the antibacterial effect of silver release coatings on neighbouring bacterial cultures is also reported.

  8. In situ monitoring of structure formation in the active layer of polymer solar cells during roll-to-roll coating

    Directory of Open Access Journals (Sweden)

    Lea H. Rossander

    2014-08-01

    Full Text Available The active layer crystallization during roll-to-roll coating of organic solar cells is studied in situ. We developed an X-ray setup where the coater unit is an integrated part of the small angle X-ray scattering instrument, making it possible to control the coating process while recording scattering measurements in situ, enabling us to follow the crystal formation during drying. By varying the distance between the coating head and the point where the X-ray beam hits the film, we obtained measurements of 4 different stages of drying. For each of those stages, the scattering from as long a foil as possible is summed together, with the distance from coating head to scattering point kept constant. The results are average crystallographic properties for the active layer coated on a 30 m long foil. With this insight into the dynamics of crystallization in a roll-coated polymer film, we find that the formation of textured and untextured crystallites seems uncorrelated, and happens at widely different rates. Untextured P3HT crystallites form later in the drying process than expected which may explain previous studies speculating that untextured crystallization depends on concentration. Textured crystallites, however, begin forming much earlier and steadily increases as the film dries, showing a development similar to other in situ studies of these materials.

  9. The influence of repetitively pulsed plasma immersion low energy ion implantation on TiN coating formation and properties

    Science.gov (United States)

    Sivin, D. O.; Ananin, P. S.; Dektyarev, S. V.; Ryabchikov, A. I.; Shevelev, A. E.

    2017-05-01

    Application of high frequency short pulse plasma immersion low energy ion implantation for titanium nitride coating deposition using vacuum arc metal plasma and hot-cathode gas-discharge plasma on R6M5 alloy was investigated. Implementation of negative repetitively pulsed bias with bias amplitude 2 kV, pulse duration 5 μs and pulse frequency 105 Hz leads to 6.2-fold decrease of vacuum arc macroparticle surface density for macroparticles with diameter less than 0.5 μm. Ion sputtering due coating deposition reduces the production rate approximately by 30%. It was found that with bias amplitude range from 1.1 to 1.4 kV and pulse duration 5 μs yields to formation of coatings with local hardness up to 40 GPa. This paper presents the results of experimental studies of adhesion strength, tribological properties and surface morphology of deposited TiN coatings.

  10. Enhancing the Lifetime of Welded Joints Using the Protective Coating and Causes the Formation of Defects in Them*

    Science.gov (United States)

    Bezborodov, V. P.; Saraev, Yu N.

    2016-08-01

    The paper shows the efficacy of eutectic Nickel coatings for protecting welded joints of steels against corrosion. It increases with increasing content of the eutectic and chemical compounds at the grain boundaries γ-solid solution based on Nickel. Refinement of the structure of the coatings and reduce their heterogeneity allows to increase the protective properties and durability of welded joints against corrosion. It is established that the probability of formation of cracks in the coatings increases with their thickness, intensity of heating and cooling after reflow, and also with increasing content of the eutectic and chemical compounds at the grain boundaries γ-solid solution based on Nickel. Shown to prevent the formation of cracks in the coatings when they are melt you can use optimal modes of heating and cooling of the composition. Modification of the structure of the coatings by grinding them and reducing heterogeneity allows to improve the resistance to crack formation and protective properties of welded joints against corrosion.

  11. Zirconium carbide as an electrocatalyst for the chromous-chromic redox couple

    Science.gov (United States)

    Gahn, R. F.; Reid, M. A.; Yang, C. Y. (Inventor)

    1981-01-01

    Zirconium carbide is used as a catalyst in a REDOX cell for the oxidation of chromous ions to chromic ions and for the reduction of chromic ions to chromous ions. The zirconium carbide is coated on an inert electronically conductive electrode which is present in the anode fluid of the cell.

  12. High-temperature carbidization of carboniferous rocks

    Science.gov (United States)

    Goldin, B. A.; Grass, V. E.; Nadutkin, A. V.; Nazarova, L. Yu.

    2009-08-01

    Processes of thermal metamorphism of carboniferous rocks have been studied experimentally. The conditions of high-temperature interaction of shungite carbon with components of the contained rocks, leading to formation of carbide compounds, have been determined. The results of this investigation contribute to the works on searching for new raw material for prospective material production.

  13. HVOF- and HVAF-Sprayed Cr3C2-NiCr Coatings Deposited from Feedstock Powders of Spherical Morphology: Microstructure Formation and High-Stress Abrasive Wear Resistance Up to 800 °C

    Science.gov (United States)

    Janka, L.; Norpoth, J.; Trache, R.; Thiele, S.; Berger, L.-M.

    2017-08-01

    Chromium carbide-based coatings are commonly applied to protect surfaces against wear at high temperatures. This work discusses the influence of feedstock powder and spray torch selection on the microstructure and high-stress abrasion resistance of thermally sprayed Cr3C2-NiCr coatings. Four commercial feedstock powders with spherical morphology and different microstructures were deposited by different high-velocity spray processes, namely third-generation gas- and liquid-fueled HVOF torches and by the latest generation HVAF torch. The microstructures of the coatings were studied in the as-sprayed state and after various heat treatments. The high-stress abrasion resistance of as-sprayed and heat-treated coatings was tested at room temperature and at 800 °C. The study reveals that the selection of the spray torch mainly affects the room temperature abrasion resistance of the as-sprayed coatings, which is due to differences in the embrittlement of the binder phase generated by carbide dissolution. At elevated temperatures, precipitation and growth of secondary carbides yields a fast equalization of the various coatings microstructures and wear properties.

  14. Solute element distribution and carbide formation in Ni-base superalloys fabricated by rheocasting. Kaiten kakuhan gyokoshita Ni ki chogokin ni okeru yoshitsu genso no bunpu to tankabutsu seisei

    Energy Technology Data Exchange (ETDEWEB)

    Okazaki, Y.; Ichikawa, K. (Mechanical Engineering Laboratory, Tsukuba (Japan)); Matsuo, M. (Nippon Steel Corp., Tokyo (Japan))

    1991-07-20

    An attention has begun being given on a method for manufacturing highly ductile metallic materials by means of mechanically stirring the materials in solid-liquid coexisting region and uniformly micronizing the structure. This study discussed effects of the rotation stirring on the microstructures, distribution of solute elements, carbide formation, phosphorous segregation and solid-liquid distribution coefficients in the Ni-base superalloy TMP-3. The results obtained may be summarized as: In the agitated structural material stirred at 70 rev/s in the solid-liquid coexisting region, the dendrite structure was broken up and equiaxed grain structure with the primary solid particle size of 65{plus minus}15{mu}m was formed; the element distribution of Ni, Cr, Co, Al, Ti, Mo, Nb, and W showed no noticeable difference by positions in the structure; the size of{gamma}{prime} phase precipitated on crystal boundaries decreases when cast by rheocasting than when cast stationarily; and the carbides of Nb, Ti and Mo precipitate uniformly along grain boundaries, different from that they precipitate in a plate form in stationary casting. 19 refs., 13 figs., 3 tabs.

  15. Apatite formation on active nanostructured coating based on functionalized gold nanoparticles

    Energy Technology Data Exchange (ETDEWEB)

    Vasile, Eugeniu [METAV Research and Development (Romania); Serafim, Andrada; Dragusin, Diana-Maria; Petrea, Celina; Iovu, Horia; Stancu, Izabela-Cristina, E-mail: stancu.c.i@gmail.com [University Politehnica of Bucharest, Advanced Polymer Materials Group (Romania)

    2012-06-15

    In this work, we developed a simple method of surface functionalization of polymer substrates to provide them with the ability to form biomimetic hydroxyapatite (HA) when incubated in synthetic body fluids (SBF). In a first step, gold nanoparticles (AuNPs) were used as surface nanostructuring units for a biocompatible polymer, poly(2-hydroxyethyl methacrylate), known to not promote biomineralization in SBF, and under physiological conditions. The treatment of AuNPs-modified substrate with mercaptosuccinic acid leads to brushes of carboxyl-ended chains self-assembled onto the gold-polymer hybrid nanosurface. The main aim of this work was to demonstrate that these multianionic nanosurfaces would induce HA formation when incubated in solutions mimicking physiologic conditions. The formation of apatite and its morphology and composition were successfully investigated by means of high resolution scanning and transmission electron microscopy with energy dispersive X-ray microanalysis, infrared spectroscopy, X-ray photoelectron spectroscopy, and X-ray diffraction. Emphasis was put on the nucleation of HA in areas with agglomerated carboxyl-ended functionalized nanoparticles. The results obtained in this study may unlock new applications for smart active coatings based on functionalized AuNPs, such as the induction of biomineralization.

  16. Contact resistance and normal zone formation in coated yttrium barium copper oxide superconductors

    Science.gov (United States)

    Duckworth, Robert Calvin

    2001-11-01

    This project presents a systematic study of contact resistance and normal zone formation in silver coated YBa2CU3Ox (YBCO) superconductors. A unique opportunity exists in YBCO superconductors because of the ability to use oxygen annealing to influence the interfacial properties and the planar geometry of this type of superconductor to characterize the contact resistance between the silver and YBCO. The interface represents a region that current must cross when normal zones form in the superconductor and a high contact resistance could impede the current transfer or produce excess Joule heating that would result in premature quench or damage of the sample. While it has been shown in single-crystalline YBCO processing methods that the contact resistance of the silver/YBCO interface can be influenced by post-process oxygen annealing, this has not previously been confirmed for high-density films, nor for samples with complete layers of silver deposited on top of the YBCO. Both the influence of contact resistance and the knowledge of normal zone formation on conductor sized samples is essential for their successful implementation into superconducting applications such as transmission lines and magnets. While normal zone formation and propagation have been studied in other high temperature superconductors, the amount of information with respect to YBCO has been very limited. This study establishes that the processing method for the YBCO does not affect the contact resistance and mirrors the dependence of contact resistance on oxygen annealing temperature observed in earlier work. It has also been experimentally confirmed that the current transfer length provides an effective representation of the contact resistance when compared to more direct measurements using the traditional four-wire method. Finally for samples with low contact resistance, a combination of experiments and modeling demonstrate an accurate understanding of the key role of silver thickness and substrate

  17. The Affordable Pre-Finishing of Silicon Carbide for Optical Applications Project

    Data.gov (United States)

    National Aeronautics and Space Administration — Creare proposes to develop a novel, laser-assisted, pre-finishing process for chemical vapor deposition (CVD) coated silicon-carbide ceramics. Our innovation will...

  18. Formation of hydrotalcite coating on the aluminum alloy 6060 in spray system

    DEFF Research Database (Denmark)

    Zhou, Lingli; Friis, Henrik; Roefzaad, Melanie

    2016-01-01

    Coatings with the composition of Li-Al-NO3 hydrotalcite were formed on the Al alloy 6060 using a spray system. The coatings consist of crystals with a typical hydrotalcite structure. Dense, uniform and blade-like flakes cover completely the surface of the Al substrate. The coatings display a mult...

  19. The fluoride coated AZ31B magnesium alloy improves corrosion resistance and stimulates bone formation in rabbit model.

    Science.gov (United States)

    Sun, Wei; Zhang, Guangdao; Tan, Lili; Yang, Ke; Ai, Hongjun

    2016-06-01

    This study aimed to evaluate the effect of fluorine coated Mg alloy and clarify its mechanism in bone formation. We implanted the fluorine coated AZ31B Mg alloy screw (group F) in rabbit mandibular and femur in vivo. Untreated AZ31B Mg alloy screw (group A) and titanium screw (group T) were used as control. Then, scanning electron microscopy, the spectral energy distribution analysis, hard and decalcified bone tissues staining were performed. Immunohistochemistry was employed to examine the protein expressions of bone morphogenetic protein 2 (BMP-2) and collagen type I in the vicinity of the implant. Compared with the group A, the degradation of the alloy was reduced, the rates of Mg corrosion and Mg ion release were slowed down, and the depositions of calcium and phosphate increased in the group F in the early stage of implantation. Histological results showed that fluorine coated Mg alloy had well osteogenic activity and biocompatibility. Moreover, fluoride coating obviously up-regulated the expressions of collagen type I and BMP-2. This study confirmed that the fluorine coating might improve the corrosion resistance of AZ31B Mg alloy and promote bone formation by up-regulated the expressions of collagen type I and BMP-2.

  20. Hydroxyapatite nanoparticles in poly-D,L-lactic acid coatings on porous titanium implants conducts bone formation.

    Science.gov (United States)

    Jensen, Thomas; Jakobsen, Thomas; Baas, Jørgen; Nygaard, Jens V; Dolatshahi-Pirouz, Alireza; Hovgaard, Mads B; Foss, Morten; Bünger, Cody; Besenbacher, Flemming; Søballe, Kjeld

    2010-12-01

    It is well established in the field of biomaterials that hydroxyapatite (HA) may provide interesting osteoconductive properties. In this study, we investigated the osseointegrational effect of a 50/50 vol % composite of HA nanoparticles and poly-D,L-lactic acid (PDLLA) coated on model titanium bone implants in an in vivo animal model. The aim is to evaluate how the addition of HA to PDLLA may improve the bone formation and initial fixation of the implant. Two titanium implants coated with the PDLLA/HA composite and pure PDLLA, respectively, were implanted bilaterally in proximal part of humeri with a 2-mm peri-implant gap in 10 sheep. After 12 weeks, the remains of the coatings were present on 20.3 and 19.8% of PDLLA/HA composite- and PDLLA-coated implants, respectively. It was observed that newly formed bone (39.3%) and fibrous tissue (58.3%) had replaced the PDLLA/HA composite, whereas pure PDLLA was replaced almost completely by fibrous tissue (96.2%). Consequently, the PDLLA/HA composite-coated implants were better fixated as confirmed by push-out tests. Using quantification of peri-implant tissue and implant fixation as parameters, the present findings, therefore, clearly reveal that the addition of nanoparticulate HA to a PDLLA coating on titanium implants increases osseointegration.

  1. Nanosized Hydroxyapatite Coating on PEEK Implants Enhances Early Bone Formation: A Histological and Three-Dimensional Investigation in Rabbit Bone

    Directory of Open Access Journals (Sweden)

    Pär Johansson

    2015-06-01

    Full Text Available Polyether ether ketone (PEEK has been frequently used in spinal surgery with good clinical results. The material has a low elastic modulus and is radiolucent. However, in oral implantology PEEK has displayed inferior ability to osseointegrate compared to titanium materials. One idea to reinforce PEEK would be to coat it with hydroxyapatite (HA, a ceramic material of good biocompatibility. In the present study we analyzed HA-coated PEEK tibial implants via histology and radiography when following up at 3 and 12 weeks. Of the 48 implants, 24 were HA-coated PEEK screws (test and another 24 implants served as uncoated PEEK controls. HA-coated PEEK implants were always osseointegrated. The total bone area (BA was higher for test compared to control implants at 3 (p < 0.05 and 12 weeks (p < 0.05. Mean bone implant contact (BIC percentage was significantly higher (p = 0.024 for the test compared to control implants at 3 weeks and higher without statistical significance at 12 weeks. The effect of HA-coating was concluded to be significant with respect to early bone formation, and HA-coated PEEK implants may represent a good material to serve as bone anchored clinical devices.

  2. A small-molecule norspermidine and norspermidine-hosting polyelectrolyte coatings inhibit biofilm formation by multi-species wastewater culture.

    Science.gov (United States)

    Si, Xiurong; Quan, Xiangchun; Wu, Yachuan

    2015-12-01

    Norspermidine is a potent and non-bactericidal small-molecule inhibitor of biofilm growth. In this study, impacts of norspermidine on biofilm control and existing biofilm dispersal by a mixed culture from wastewater treatment systems were investigated. A surface-mediated releasing approach for prevention of bacterial biofilm formation was established via encapsulating norspermidine into polyelectrolyte multilayer coatings. Results showed that the presence of norspermidine (500-1000 μM) in medium remarkably prevented biofilm formation. Norspermidine was also effective in disassembling pre-formed biofilms. Norspermidine-containing multilayer coatings were successfully fabricated on glass slides via layer-by-layer deposition in polyethylenimine (PEI) and poly(acrylic acid) (PAA) solution. This coating exhibited a high anti-biofilm property against a mixed culture and three pure strains (Bacillus subtilis, Pseudomonas aeruginosa, and Escherichia coli). The loading amount and space distribution of norspermidine in the multilayer coating were key factors influencing its anti-biofilm efficacy. The polymer coating with norspermidine loaded in each bilayer (each-layer-type) exhibited better anti-biofilm efficacy than the bottom-type and the top-type coating, which showed a stable biofilm inhibition rate of about 60 % even after 5-day leaching in aqueous solution. Norspermidine could retard bacterial adhesion and destruct biofilm matrix by reducing exopolysaccharides and extracellular DNA (eDNA) associated with bacteria instead of growth inhibition. Norspermidine and the norspermidine-hosting coatings in this study offer a great potential for the control of biofilms in the settings of water purification and wastewater treatment systems, which shows the advantage of broad spectrum and less risk of evolved bacterial resistance compared to conventional microbicidal agents (e.g., antibiotics).

  3. A systematic review and meta-analysis on the influence of biological implant surface coatings on periimplant bone formation.

    Science.gov (United States)

    Jenny, Gregor; Jauernik, Johanna; Bierbaum, Susanne; Bigler, Martin; Grätz, Klaus W; Rücker, Martin; Stadlinger, Bernd

    2016-11-01

    This systematic review and meta-analysis evaluated the influence of biological implant surface coatings on periimplant bone formation in comparison to an uncoated titanium reference surface in experimental large animal models. The analysis was structured according to the PRISMA criteriae. Of the1077 studies, 30 studies met the inclusion criteriae. Nineteen studies examined the bone implant contact (BIC) and were included in the meta-analysis. Overall, the mean increase in BIC for the test surfaces compared to the reference surfaces was 3.7 percentage points (pp) (95% CI -3.9-11.2, p = 0.339). Analyzing the increase in BIC for specific coated surfaces in comparison to uncoated reference surfaces, inorganic surface coatings showed a significant mean increase in BIC of 14.7 pp (95% CI 10.6-18.9, p < 0.01), extracellular matrix (ECM) surface coatings showed an increase of 10.0 pp (95% CI 4.4-15.6, p < 0.001), and peptide coatings showed a statistical trend with 7.1 pp BIC increase (95% CI -0.8-15.0, p = 0.08). In this review, no statistically significant difference could be found for growth factor surface coatings (observed difference -3.3 pp, 95% CI -16.5-9.9, p = 0.6). All analyses are exploratory in nature. The results show a statistically significant effect of inorganic and ECM coatings on periimplant bone formation. © 2016 Wiley Periodicals, Inc. J Biomed Mater Res Part A: 104A: 2898-2910, 2016.

  4. Formation of hydrotalcite coating on the aluminum alloy 6060 in spray system

    DEFF Research Database (Denmark)

    Zhou, Lingli; Friis, Henrik; Roefzaad, Melanie

    2016-01-01

    -layer structure with average thickness of ∼1000 nm. The hydrotalcite-coated samples performed better than those without coatings in salt-spray and filiform-corrosion tests, and further treatment involving sealing with a Mg acetate solution and dipping in a H2O2 + Ce-based solution improved the corrosion......Coatings with the composition of Li-Al-NO3 hydrotalcite were formed on the Al alloy 6060 using a spray system. The coatings consist of crystals with a typical hydrotalcite structure. Dense, uniform and blade-like flakes cover completely the surface of the Al substrate. The coatings display a multi...

  5. Inhibitory effects of nisin-coated multi-walled carbon nanotube sheet on biofilm formation from Bacillus anthracis spores

    Institute of Scientific and Technical Information of China (English)

    Xiuli Dong; Eric McCoy; Mei Zhang; Liju Yang

    2014-01-01

    Multi-walled carbon nanotube (MWCNT) sheet was fabricated from a drawable MWCNT forest and then deposited on poly(methyl methacrylate) film.The film was further coated with a natural antimicrobial peptide nisin.We studied the effects of nisin coating on the attachment of Bacillus anthracis spores,the germination of attached spores,and the subsequent biofilm formation from attached spores.It was found that the strong adsorptivity and the super hydrophobicity of MWCNTs provided an ideal platform for nisin coating.Nisin coating on MWCNT sheets decreased surface hydrophobicity,reduced spore attachment,and reduced the germination of attached spores by 3.5 fold,and further inhibited the subsequent biofilm formation by 94.6% compared to that on uncoated MWCNT sheet.Nisin also changed the morphology of vegetative cells in the formed biofilm.The results of this study demonstrated that the anti-adhesion and antimicrobial effect of nisin in combination with the physical properties of carbon nanotubes had the potential in producing effective anti-biofilm formation surfaces.

  6. Inhibitory effects of nisin-coated multi-walled carbon nanotube sheet on biofilm formation from Bacillus anthracis spores.

    Science.gov (United States)

    Dong, Xiuli; McCoy, Eric; Zhang, Mei; Yang, Liju

    2014-12-01

    Multi-walled carbon nanotube (MWCNT) sheet was fabricated from a drawable MWCNT forest and then deposited on poly(methyl methacrylate) film. The film was further coated with a natural antimicrobial peptide nisin. We studied the effects of nisin coating on the attachment of Bacillus anthracis spores, the germination of attached spores, and the subsequent biofilm formation from attached spores. It was found that the strong adsorptivity and the super hydrophobicity of MWCNTs provided an ideal platform for nisin coating. Nisin coating on MWCNT sheets decreased surface hydrophobicity, reduced spore attachment, and reduced the germination of attached spores by 3.5 fold, and further inhibited the subsequent biofilm formation by 94.6% compared to that on uncoated MWCNT sheet. Nisin also changed the morphology of vegetative cells in the formed biofilm. The results of this study demonstrated that the anti-adhesion and antimicrobial effect of nisin in combination with the physical properties of carbon nanotubes had the potential in producing effective anti-biofilm formation surfaces.

  7. Tribology of carbide derived carbon films synthesized on tungsten carbide

    Science.gov (United States)

    Tlustochowicz, Marcin

    Tribologically advantageous films of carbide derived carbon (CDC) have been successfully synthesized on binderless tungsten carbide manufactured using the plasma pressure compaction (P2CRTM) technology. In order to produce the CDC films, tungsten carbide samples were reacted with chlorine containing gas mixtures at temperatures ranging from 800°C to 1000°C in a sealed tube furnace. Some of the treated samples were later dechlorinated by an 800°C hydrogenation treatment. Detailed mechanical and structural characterizations of the CDC films and sliding contact surfaces were done using a series of analytical techniques and their results were correlated with the friction and wear behavior of the CDC films in various tribosystems, including CDC-steel, CDC-WC, CDC-Si3N4 and CDC-CDC. Optimum synthesis and treatment conditions were determined for use in two specific environments: moderately humid air and dry nitrogen. It was found that CDC films first synthesized at 1000°C and then hydrogen post-treated at 800°C performed best in air with friction coefficient values as low as 0.11. However, for dry nitrogen applications, no dechlorination was necessary and both hydrogenated and as-synthesized CDC films exhibited friction coefficients of approximately 0.03. A model of tribological behavior of CDC has been proposed that takes into consideration the tribo-oxidation of counterface material, the capillary forces from adsorbed water vapor, the carbon-based tribofilm formation, and the lubrication effect of both chlorine and hydrogen.

  8. Covalently attached organic monolayers on SiC and SixN4 surfaces: Formation using UV light at room temperature

    NARCIS (Netherlands)

    Rosso, M.; Giesbers, M.; Arafat, A.; Schroën, C.G.P.H.; Zuilhof, H.

    2009-01-01

    We describe the formation of alkyl monolayers on silicon carbide (SiC) and silicon-rich silicon nitride (SixN4) surfaces, using UV irradiation in the presence of alkenes. Both the surface preparation and the monolayer attachment were carried out under ambient conditions. The stable coatings obtained

  9. Nanomechanical and in situ TEM characterization of boron carbide thin films on helium implanted substrates: Delamination, real-time cracking and substrate buckling

    Energy Technology Data Exchange (ETDEWEB)

    Framil Carpeño, David, E-mail: david.framil-carpeno@auckland.ac.nz [Department of Chemical and Materials Engineering, The University of Auckland, 20 Symonds Street, Auckland 1010 (New Zealand); Ohmura, Takahito; Zhang, Ling [Strength Design Group, Structural Materials Unit, National Institute for Materials Science, 1-2-1 Sengen, Tsukuba, Ibaraki 305-0047 (Japan); Leveneur, Jérôme [National Isotope Centre, GNS Science, 30 Gracefield Road, Gracefield, Lower Hutt 5010 (New Zealand); Dickinson, Michelle [Department of Chemical and Materials Engineering, The University of Auckland, 20 Symonds Street, Auckland 1010 (New Zealand); Seal, Christopher [International Centre for Advanced Materials, The University of Manchester, Oxford Road, Manchester M13 9PL (United Kingdom); Kennedy, John [National Isotope Centre, GNS Science, 30 Gracefield Road, Gracefield, Lower Hutt 5010 (New Zealand); Hyland, Margaret [Department of Chemical and Materials Engineering, The University of Auckland, 20 Symonds Street, Auckland 1010 (New Zealand)

    2015-07-15

    Boron carbide coatings deposited on helium-implanted and unimplanted Inconel 600 were characterized using a combination of nanoindentation and transmission electron microscopy. Real-time coating, cracking and formation of slip bands were recorded using in situ TEM-nanoindentation, allowing site specific events to be correlated with specific features in their load–displacement curves. Cross-sections through the residual indent impression showed a correlation between pop-outs in the load–displacement curves and coating delamination, which was confirmed with cyclic indentation experiments. Inconel exhibits (-11-1) and (1-1-1) twin variants in its deformed region beneath the indenter, organized in bands with a ladder-like arrangement. The nanomechanical properties of the metal–ceramic coating combinations exhibit a marked substrate effect as a consequence of helium implantation.

  10. Flank wear study of coating carbides and cermet inserts during the dry high speed turning of AISI 1045 steel; Estudio del desgaste del flanco de carburos recubiertos y cermet durante el torneado de alta velocidad en seco del acero AISI 1045

    Energy Technology Data Exchange (ETDEWEB)

    Hernandez-Gonzalez, L. W.; Perez-Rodriguez, R.; Zambrano-Robledo, P.; Guerrero-Mata, M.; Dumitrescu, L.

    2011-07-01

    This work deals with the experimental study of the flank wear evolution of two coating carbide inserts and a cermet insert during the dry finishing turning of AISI 1045 steel with 400, 500 and 600 m/min cutting speeds. The results were analyzed using the variance analysis and lineal regression analysis in order to describe the relationship between the flank wear and machining time, obtaining the adjusted model equation. The investigation demonstrated a significant effect of cutting speed and machining time on the flank wear at high speed machining. The three coating layers insert showed the best performance while the two layers insert had the worst behaviour of the cutting tool wear at high cutting speeds. (Author) 19 refs.

  11. Formation of silicon carbide and diamond nanoparticles in the surface layer of a silicon target during short-pulse carbon ion implantation

    Science.gov (United States)

    Remnev, G. E.; Ivanov, Yu. F.; Naiden, E. P.; Saltymakov, M. S.; Stepanov, A. V.; Shtan'ko, V. F.

    2009-04-01

    Synthesis of silicon carbide and diamond nanoparticles is studied during short-pulse implantation of carbon ions and protons into a silicon target. The experiments are carried out using a TEMP source of pulsed powerful ion beams based on a magnetically insulated diode with radial magnetic field B r . The beam parameters are as follows: the ion energy is 300 keV, the pulse duration is 80 ns, the beam consists of carbon ions and protons, and the ion current density is 30 A/cm2. Single-crystal silicon wafers serve as a target. SiC nanoparticles and nanodiamonds form in the surface layer of silicon subjected to more than 100 pulses. The average coherent domain sizes in the SiC particles and nanodiamonds are 12-16 and 8-9 nm, respectively.

  12. Influence of oxidation temperature on the oxide scale formation of NiCoCrAl coatings

    Science.gov (United States)

    Sugiarti, E.; Zaini, K. A.; Sundawa, R.; Wang, Y.; Ohnuki, S.; Hayashi, S.

    2017-04-01

    Intermetalic coatings of NiCoCrAl have been successfully developed on low carbon steel substrate to improve oxidation resistance in extreme environments. The influence of oxidation temperature on the oxide scale formation was studied in the temperature range of 600-1000 °C. The measurements were made in air under isothermal oxidation test for 100 h. The surface morphology showed that a cauliflower like structure developed entire the oxide scale of sample oxidized at 800 °C and 1000 °C, while partly distributed on the surface of sample oxidized at 600 °C. The XRD analysis identified Cr2O3 phase predominantly formed on the oxidized sample at 600 °C and meta-stable Al2O3 with several polymorphs crystalline structures: η, δ, θ, κ, and α-Al2O3 at relatively high temperatures, i.e. 800 °C and 1000 °C. A Cross-sectional microstructure showed that complex and porous structures formed on the top surface of 600 °C and 1000 °C samples. In contrast, a very thin oxide scale formed on 800 °C oxidized samples and it appeared to act as a diffusion barrier of oxygen to diffuse inward, hence could increase in the service life of carbon steel substrate.

  13. Inhibition of Cariogenic Plaque Formation on Root Surface with Polydopamine-Induced-Polyethylene Glycol Coating

    Directory of Open Access Journals (Sweden)

    May Lei Mei

    2016-05-01

    Full Text Available Root caries prevention has been a challenge for clinicians due to its special anatomical location, which favors the accumulation of dental plaque. Researchers are looking for anti-biofouling material to inhibit bacterial growth on exposed root surfaces. This study aimed to develop polydopamine-induced-polyethylene glycol (PEG and to study its anti-biofouling effect against a multi-species cariogenic biofilm on the root dentine surface. Hydroxyapatite disks and human dentine blocks were divided into four groups for experiments. They received polydopamine-induced-PEG, PEG, polydopamine, or water application. Contact angle, quartz crystal microbalance, and Fourier transform infrared spectroscopy were used to study the wetting property, surface affinity, and an infrared spectrum; the results indicated that PEG was induced by polydopamine onto a hydroxyapatite disk. Salivary mucin absorption on hydroxyapatite disks with polydopamine-induced-PEG was confirmed using spectrophotometry. The growth of a multi-species cariogenic biofilm on dentine blocks with polydopamine-induced-PEG was assessed and monitored by colony-forming units, confocal laser scanning microscopy, and scanning electron microscopy. The results showed that dentine with polydopamine-induced-PEG had fewer bacteria than other groups. In conclusion, a novel polydopamine-induced-PEG coating was developed. Its anti-biofouling effect inhibited salivary mucin absorption and cariogenic biofilm formation on dentine surface and thus may be used for the prevention of root dentine caries.

  14. Formation of Nanoscale Bioimprints of Muscle Cells Using UV-Cured Spin-Coated Polymers

    Directory of Open Access Journals (Sweden)

    Fahmi Samsuri

    2009-01-01

    Full Text Available We report a nanoscale replication method suitable for biological specimens that has potential in single cell studies and in formation of 3D biocompatible scaffolds. Earlier studies using a heat-curable polydimethylsiloxane (PDMS or a UV-curable elastomer introduced Bioimprint replication to facilitate cell imaging. However, the replicating conditions for thermal polymerization are known to cause cell dehydration during curing. In this study, a UV-cured methacrylate copolymer was developed for use in creating replicas of living cells and was tested on rat muscle cells. Bioimprints of muscle cells were formed by spin coating under UV irradiation. The polymer replicas were then separated from the muscle cells and were analyzed under an Atomic Force Microscope (AFM, in tapping mode, because it has low tip-sample forces and thus will not destroy the fine structures of the imprint. The new polymer is biocompatible with higher replication resolution and has a faster curing process than other types of silicon-based organic polymers such as PDMS. High resolution images of the muscle cell imprints showed the micro-and nanostructures of the muscle cells, including cellular fibers and structures within the cell membranes. The AFM is able to image features at nanoscale resolution with the potential for recognizing abnormalities on cell membranes at early stages of disease progression.

  15. Slurry Erosion Characteristics and Erosive Wear Mechanisms of Co-Based and Ni-Based Coatings Formed by Laser Surface Alloying

    Science.gov (United States)

    Shivamurthy, R. C.; Kamaraj, M.; Nagarajan, R.; Shariff, S. M.; Padmanabham, G.

    2010-02-01

    In the present work, an attempt has been made to study the slurry erosion properties and operating erosive wear mechanisms of Co-based Stellite 6 and Ni-based Colmonoy 88 coatings, and also to list the conditions at which maximum and minimum erosion rates occur. Laser surface alloying (LSA) has been done on 13Cr-4Ni steels with commercial Co-based Stellite 6 and Ni-based Colmonoy 88 powders. Slurry erosion tests have been conducted on LSA-modified steels for a constant slurry velocity of 12 m/s and for a fixed slurry concentration of 10 kg/m3 of irregular, sharp-edged SiO2 particles with average sizes of 375 and 100 μm and at impingement angles of 30, 45, 60, and 90 deg. A mixed (neither ductile nor brittle) mode of erosion behavior for Stellite 6 coatings and a brittle mode of erosion behavior for Colmonoy 88 coatings were observed when these materials were impacted with particles with an average size of 375 μm, whereas only a brittle mode of erosion was observed for both Stellite 6 and Colmonoy 88 coatings when impacted with particles with an average size of 100 μm. Mainly, chip formation, chip fracture, microcutting, plowing, and crater lip and platelet formation were observed for Stellite 6 coatings and progressive fracture of carbides, carbide pullout and carbide/boride intact were observed for the case of Colmonoy 88 coatings.

  16. Titanium Carbide: Nanotechnology, Properties, Application

    OpenAIRE

    Galevsky, G. V.; Rudneva, V. V.; Garbuzova, A. K.; Valuev, Denis Viktorovich

    2015-01-01

    The paper develops scientific and technological bases for fabrication of titanium carbide which is a nanocomponent of composite materials. The authors determine optimum technology specifications and the main titanium carbide properties: fineness of titaniferous raw materials, carbide-forming agent quantity, set temperature of plasma flow, tempering temperature, titanium carbide yield, productivity, specific surface, size and shape of particles. The paper includes equations to describe how the...

  17. Research Situation and Application Prospects of Laser Cladding Metal-based Titanium Carbide Reinforced Coating%激光熔覆金属基碳化钛强化涂层的研究现状及应用前景

    Institute of Scientific and Technical Information of China (English)

    贺长林; 陈少克; 周中河; 陈琼雁; 舒俊

    2013-01-01

    介绍了激光熔覆金属基碳化钛的研究现状和应用进展.分别从直接熔覆碳化钛、原位合成碳化钛增强相及稀土对碳化钛增强相的改性作用三个方面介绍了其研究进展.从碳化钛的物理、化学性能出发,介绍了不同熔覆方法、不同熔覆粉末、不同基体对熔覆层组织和性能的影响.%The laser cladding metal based titanium carbide research present status and application development were introduced.The research progress from three respects separately:direct cladding titanium carbide,synthesis titanium carbide reinforcing phase,rare earth's modification on titanium carbide reinforced phase was introduced.From the physical and chemical properties of titanium carbide,the effects of cladding methods,cladding powders and substrates on the microstructure and properties of the cladding layer were introduced.

  18. Silicon carbide high performance optics: a cost-effective, flexible fabrication process

    Science.gov (United States)

    Casstevens, John M.; Rashed, Abuagela; Plummer, Ronald; Bray, Don; Gates, Rob L.; Lara-Curzio, Edgar; Ferber, Matt K.; Kirkland, Tim

    2001-12-01

    Silicon carbide may well be the best known material for the manufacture of high performance optical components. This material offers many advantages over glasses and metals that have historically been used in high performance optical systems. A combination of extremely high specific stiffness (E/r), high thermal conductivity and outstanding dimensional stability make silicon carbide superior overall to beryllium and low-expansion glass ceramics. A major impediment to wide use of silicon carbide in optical systems has been the cost associated with preliminary shaping and final finishing of silicon carbide. Because silicon carbide is an extremely hard and strong material, precision machining can only be done with expensive diamond tooling on very stiff high quality machine tools. Near-net-shape slip casting of silicon carbide can greatly reduce the cost of silicon carbide mirror substrates but this process still requires significant diamond grinding of the cast components. The process described here begins by machining the component from all special type of graphite. This graphite can rapidly be machined with conventional multi-axis CNC machine tools to achieve any level of complexity and lightweighting required. The graphite is then directly converted completely to silicon carbide with very small and very predictable dimensional change. After conversion to silicon carbide the optical surface is coated with very fine grain CVD silicon carbide which is easily polished to extreme smoothness. Details of the fabrication process are described and photos and performance specifications of an eight-inch elliptical demonstration mirror are provided.

  19. Processing development of 4 tantalum carbide-hafnium carbide and related carbides and borides for extreme environments

    Science.gov (United States)

    Gaballa, Osama Gaballa Bahig

    Carbides, nitrides, and borides ceramics are of interest for many applications because of their high melting temperatures and good mechanical properties. Wear-resistant coatings are among the most important applications for these materials. Materials with high wear resistance and high melting temperatures have the potential to produce coatings that resist degradation when subjected to high temperatures and high contact stresses. Among the carbides, Al4SiC4 is a low density (3.03 g/cm3), high melting temperature (>2000°C) compound, characterized by superior oxidation resistance, and high compressive strength. These desirable properties motivated this investigation to (1) obtain high-density Al4SiC4 at lower sintering temperatures by hot pressing, and (2) to enhance its mechanical properties by adding WC and TiC to the Al4SiC4. Also among the carbides, tantalum carbide and hafnium carbide have outstanding hardness; high melting points (3880°C and 3890°C respectively); good resistance to chemical attack, thermal shock, and oxidation; and excellent electronic conductivity. Tantalum hafnium carbide (Ta4HfC 5) is a 4-to-1 ratio of TaC to HfC with an extremely high melting point of 4215 K (3942°C), which is the highest melting point of all currently known compounds. Due to the properties of these carbides, they are considered candidates for extremely high-temperature applications such as rocket nozzles and scramjet components, where the operating temperatures can exceed 3000°C. Sintering bulk components comprised of these carbides is difficult, since sintering typically occurs above 50% of the melting point. Thus, Ta4 HfC5 is difficult to sinter in conventional furnaces or hot presses; furnaces designed for very high temperatures are expensive to purchase and operate. Our research attempted to sinter Ta4HfC5 in a hot press at relatively low temperature by reducing powder particle size and optimizing the powder-handling atmosphere, milling conditions, sintering

  20. Bacterial biofilm formation versus mammalian cell growth on titanium-based mono- and bi-functional coating

    Directory of Open Access Journals (Sweden)

    G Subbiahdoss

    2010-05-01

    Full Text Available Biomaterials-associated-infections (BAI are serious complications in modern medicine. Although non-adhesive coatings, like polymer-brush coatings, have been shown to prevent bacterial adhesion, they do not support cell growth. Bi-functional coatings are supposed to prevent biofilm formation while supporting tissue integration. Here, bacterial and cellular responses to poly(ethylene glycol (PEG brush-coatings on titanium oxide presenting the integrin-active peptide RGD (arginine-glycine-aspartic acid (bioactive “PEG-RGD” were compared to mono-functional PEG brush-coatings (biopassive “PEG” and bare titanium oxide (TiO2 surfaces under flow. Staphylococcus epidermidis ATCC 35983 was deposited on the surfaces under a shear rate of 11 s-1 for 2 h followed by seeding of U2OS osteoblasts. Subsequently, both S. epidermidis and U2OS cells were grown simultaneously on the surfaces for 48 h under low shear (0.14 s-1. After 2 h, staphylococcal adhesion was reduced to 3.6±1.8 × 103 and 6.0±3.9 × 103 cm-2 on PEG and PEG-RGD coatings respectively, compared to 1.3±0.4 × 105 cm-2 for the TiO2 surface. When allowed to grow for 48 h, biofilms formed on all surfaces. However, biofilms detached from the PEG and PEG-RGD coatings when exposed to an elevated shear (5.6 s-1 U2OS cells neither adhered nor spread on PEG brush-coatings, regardless of the presence of biofilm. In contrast, in the presence of biofilm, U2OS cells adhered and spread on PEG-RGD coatings with a significantly higher surface coverage than on bare TiO2. The detachment of biofilm and the high cell surface coverage revealed the potential significance of PEG-RGD coatings in the context of the “race for the surface” between bacteria and mammalian cells.

  1. Investigation of Thermostressed State of Coating Formation at Electric Contact Surfacing of “Shaft” Type Parts

    Directory of Open Access Journals (Sweden)

    Olena V. Berezshnaya

    2016-01-01

    Full Text Available The forming of coating at electric contact surfacing is considered. The mathematical model of the coating formation is developed. The method of numerical recurrent solution of the finite-difference form of static equilibrium conditions of the selected elementary volume of coating is used. This model considers distribution of thermal properties and geometric parameters along the thermal deformation zone during the process of electric contact surfacing by compact material. It is found that the change of value of speed asymmetry factor leads to increasing of the friction coefficient in zone of surfacing. This provides the forming of the coating of higher quality. The limitation of the technological capabilities of equipment for electric contact surfacing is related to the size of recoverable parts and application of high electromechanical powers. The regulation of the speed asymmetry factor allows for expanding the technological capabilities of equipment for electric contact surfacing. The nomograms for determination of the stress on the roller electrode and the finite thickness of the coating as the function of the initial thickness of the compact material and the deformation degree are shown.

  2. Effect of Catalyst on the Formation of Silica Coating on Nickel Substrate by Sol-Gel Processing

    Institute of Scientific and Technical Information of China (English)

    AliGhasemi; F.Ashrafizadeh; M.A.Golozar; AliAshrafi

    2004-01-01

    In this research work silica coating was produced on nickel substrates by a sol-gel process. In order to increase the rate of hydrolysis and to reduce the rate of polymerization several acid catalysts including nitric acid-hydrochloric acid, acetic acid, hydrochloric acid and nitric acid were add to silica sol. Conversely, in order to control the rate of hydrolysis and to increase the rate of polymerization, basic catalyst of ammonia and ammonia hydroxyl were introduced in to the solution. Nickel specimens of known surface roughness were chemically cleaned and prepared by dipping in the sols. In order to produce a suitable silica coating the drying and firing cycles were optimized on these substrates. The structure and uniformity of the coatings produced were examined by scanning electron microscopy. Coatings composition was determined using glow discharge optical spectroscopy and EDAX microanalysis. Experimental result showed that hydrochloric acid, acetic acid, ammonia and acetic acid-ammonia are suitable catalytic agents for silica coating formation on nickel type substrate.

  3. Oxide film assisted dopant diffusion in silicon carbide

    Energy Technology Data Exchange (ETDEWEB)

    Tin, Chin-Che, E-mail: cctin@physics.auburn.ed [Department of Physics, Auburn University, Alabama 36849 (United States); Mendis, Suwan [Department of Physics, Auburn University, Alabama 36849 (United States); Chew, Kerlit [Department of Electrical and Electronic Engineering, Faculty of Engineering and Science, Universiti Tunku Abdul Rahman, Kuala Lumpur (Malaysia); Atabaev, Ilkham; Saliev, Tojiddin; Bakhranov, Erkin [Physical Technical Institute, Uzbek Academy of Sciences, 700084 Tashkent (Uzbekistan); Atabaev, Bakhtiyar [Institute of Electronics, Uzbek Academy of Sciences, 700125 Tashkent (Uzbekistan); Adedeji, Victor [Department of Chemistry, Geology and Physics, Elizabeth City State University, North Carolina 27909 (United States); Rusli [School of Electrical and Electronic Engineering, Nanyang Technological University (Singapore)

    2010-10-01

    A process is described to enhance the diffusion rate of impurities in silicon carbide so that doping by thermal diffusion can be done at lower temperatures. This process involves depositing a thin film consisting of an oxide of the impurity followed by annealing in an oxidizing ambient. The process uses the lower formation energy of silicon dioxide relative to that of the impurity-oxide to create vacancies in silicon carbide and to promote dissociation of the impurity-oxide. The impurity atoms then diffuse from the thin film into the near-surface region of silicon carbide.

  4. Understanding the Formation of Limited Interlamellar Bonding in Plasma Sprayed Ceramic Coatings Based on the Concept of Intrinsic Bonding Temperature

    Science.gov (United States)

    Yao, Shu-Wei; Tian, Jia-Jia; Li, Chang-Jiu; Yang, Guan-Jun; Li, Cheng-Xin

    2016-12-01

    Interlamellar bonding is an important factor controlling the mechanical, thermal and electrical properties of plasma sprayed ceramic coatings. In order to understand the formation of limited interlamellar bonding, a theoretical model is proposed based on the concept of the intrinsic bonding temperature. The numerical simulation of the interface temperature between a molten splat and underlying splats was performed for splats with uniform and non-uniform thickness, in order to reveal the conditions for the interlamellar bonding formation. The interlamellar bonding ratio was theoretically estimated based on the bonding forming conditions. The features of interlamellar bonding revealed by the simulation agree well with the experimental observations. The bonding ratio of plasma sprayed coatings is significantly influenced by the distribution of splat thickness. According to the distribution of Al2O3 splat thickness in the coating, the theoretical estimation of bonding ratio yielded a value of 0.41 for the plasma sprayed Al2O3 coating at the ambient atmosphere conditions, which is reasonably consistent with the observation value. Therefore, the limited interlamellar bonding can be reasonably explained based on the sufficient condition that the maximum interface temperature between a molten splat and underlying splats is larger than the intrinsic bonding temperature.

  5. Formation of Silver Nanoplates Layer on Amino Group Grafted Silica Coatings

    Directory of Open Access Journals (Sweden)

    Jurgis PILIPAVICIUS

    2016-05-01

    Full Text Available In this study the self-arrangement of Ag nanoplates on (3-Aminopropyltriethoxysilane (APTES silanized silica coatings was investigated. Silica coatings were made by sol-gel method and silanized in two different ways. The first one includes silanization in acidic 2-propanol solution, the other one – in dry toluene. Coatings were silanized by using different amounts of APTES in case of silanization in 2-propanol. Silver nanoplates layer of functionalized silica coatings was obtained via self-assembly. Coatings were investigated by atomic force microscopy (AFM, water contact angle measurements (CA, FT-IR analysis, and scanning electron microscopy (SEM. Research showed that dense Ag nanoplates arrangement occurs when there is a high amount of amino groups on the surface.DOI: http://dx.doi.org/10.5755/j01.ms.22.2.8405

  6. Coated platelets function in platelet-dependent fibrin formation via integrin αIIbβ3 and transglutaminase factor XIII.

    Science.gov (United States)

    Mattheij, Nadine J A; Swieringa, Frauke; Mastenbroek, Tom G; Berny-Lang, Michelle A; May, Frauke; Baaten, Constance C F M J; van der Meijden, Paola E J; Henskens, Yvonne M C; Beckers, Erik A M; Suylen, Dennis P L; Nolte, Marc W; Hackeng, Tilman M; McCarty, Owen J T; Heemskerk, Johan W M; Cosemans, Judith M E M

    2016-04-01

    Coated platelets, formed by collagen and thrombin activation, have been characterized in different ways: i) by the formation of a protein coat of α-granular proteins; ii) by exposure of procoagulant phosphatidylserine; or iii) by high fibrinogen binding. Yet, their functional role has remained unclear. Here we used a novel transglutaminase probe, Rhod-A14, to identify a subpopulation of platelets with a cross-linked protein coat, and compared this with other platelet subpopulations using a panel of functional assays. Platelet stimulation with convulxin/thrombin resulted in initial integrin α(IIb)β3 activation, the appearance of a platelet population with high fibrinogen binding, (independently of active integrins, but dependent on the presence of thrombin) followed by phosphatidylserine exposure and binding of coagulation factors Va and Xa. A subpopulation of phosphatidylserine-exposing platelets bound Rhod-A14 both in suspension and in thrombi generated on a collagen surface. In suspension, high fibrinogen and Rhod-A14 binding were antagonized by combined inhibition of transglutaminase activity and integrin α(IIb)β3 Markedly, in thrombi from mice deficient in transglutaminase factor XIII, platelet-driven fibrin formation and Rhod-A14 binding were abolished by blockage of integrin α(IIb)β3. Vice versa, star-like fibrin formation from platelets of a patient with deficiency in α(IIb)β3(Glanzmann thrombasthenia) was abolished upon blockage of transglutaminase activity. We conclude that coated platelets, with initial α(IIb)β3 activation and high fibrinogen binding, form a subpopulation of phosphatidylserine-exposing platelets, and function in platelet-dependent star-like fibrin fiber formation via transglutaminase factor XIII and integrin α(IIb)β3.

  7. A study on the production of titanium carbide nano-powder in the nanostate and its properties

    Science.gov (United States)

    Shiryaeva, L. S.; Rudneva, S. V.; Galevsky, G. V.; Garbuzova, A. K.

    2016-09-01

    The plasma synthesis of titanium carbide nano-powder in the conditions close to industrial was studied. Titanium carbide TiC is a wear- and corrosion-resistant, hard, chemically inert material, demanded in various fields for the production of hard alloys, metal- ceramic tools, heat-resistant products, protective metal coatings. New perspectives for application titanium carbide in the nanostate can be found in the field of alloys modification with different composition and destination.

  8. Titanium Carbide: Nanotechnology, Properties, Application

    Science.gov (United States)

    Galevsky, G. V.; Rudneva, V. V.; Garbuzova, A. K.; Valuev, D. V.

    2015-09-01

    The paper develops scientific and technological bases for fabrication of titanium carbide which is a nanocomponent of composite materials. The authors determine optimum technology specifications and the main titanium carbide properties: fineness of titaniferous raw materials, carbide-forming agent quantity, set temperature of plasma flow, tempering temperature, titanium carbide yield, productivity, specific surface, size and shape of particles. The paper includes equations to describe how the major specifications of the fabrication technique influence the content of titanium carbide and free carbon in the end product.

  9. Stability of MC Carbide Particles Size in Creep Resisting Steels

    Directory of Open Access Journals (Sweden)

    Vodopivec, F.

    2006-01-01

    Full Text Available Theoretical analysis of the dependence microstructure creep rate. Discussion on the effects of carbide particles size and their distribution on the base of accelerated creep tests on a steel X20CrMoV121 tempered at 800 °C. Analysis of the stability of carbide particles size in terms of free energy of formation of the compound. Explanation of the different effect of VC and NbC particles on accelerated creep rate.

  10. The formation of magnetic carboxymethyl-dextrane-coated iron-oxide nanoparticles using precipitation from an aqueous solution

    Energy Technology Data Exchange (ETDEWEB)

    Makovec, Darko [Department for Materials Synthesis, Jožef Stefan Institute, Jamova ulica 39, SI-1000 Ljubljana (Slovenia); Gyergyek, Sašo, E-mail: saso.gyergyek@ijs.si [Department for Materials Synthesis, Jožef Stefan Institute, Jamova ulica 39, SI-1000 Ljubljana (Slovenia); Primc, Darinka [Department for Materials Synthesis, Jožef Stefan Institute, Jamova ulica 39, SI-1000 Ljubljana (Slovenia); Plantan, Ivan [Lek Pharmaceuticals d.d., Mengeš (Slovenia)

    2015-03-01

    The formation of spinel iron-oxide nanoparticles during the co-precipitation of Fe{sup 3+}/Fe{sup 2+} ions from an aqueous solution in the presence of carboxymethyldextrane (CMD) was studied. To follow the formation of the nanoparticles, a mixture of the Fe ions, CMD and ammonia was heated to different temperatures, while the samples were taken, quenched in liquid nitrogen, freeze-dried and characterized using transmission electron microscopy (TEM), X-ray diffractometry (XRD) and magnetometry. The CMD plays a role in the reactions of the Fe ions' precipitation by partially immobilizing the Fe{sup 3+} ions into a complex. At room temperature, the amorphous material is precipitated. Then, above approximately 30 °C, the spinel nanoparticles form inside the amorphous matrix, and at approximately 40 °C the matrix decomposes into the suspension of carboxymethyl-dextrane-coated iron-oxide nanoparticles. The CMD bonded to the nanoparticles' surfaces hinders the mass transport and thus prevents their growth. - Highlights: • The carboxymethyl-dextrane coated iron-oxide nanoparticles were synthesized. • The carboxymethyl-dextrane significantly modifies formation of the spinel nanoparticles. • The spinel nanoparticles are formed inside the amorphous matrix. • At approximately 40 °C the matrix decomposes into the suspension of carboxymethyl-dextrane-coated iron-oxide nanoparticles.

  11. Contribution of gibberellins to the formation of Arabidopsis seed coat through starch degradation.

    Science.gov (United States)

    Kim, Young-Cheon; Nakajima, Masatoshi; Nakayama, Akira; Yamaguchi, Isomaro

    2005-08-01

    To clarify the role of gibberellins in the seed development of Arabidopsis, we investigated the sites where gibberellins are synthesized and induce alpha-amylase genes. The spatial and temporal expression of the genes encoding gibberellin biosynthetic enzymes and alpha-amylases was examined by reverse transcription-PCR (RT-PCR) and in situ hybridization. The mRNAs of AtGA20ox2, AtGA20ox3 and AtGA3ox4 began to be detectable 5-7 d after pollination. In situ hybridization showed that these genes were expressed almost simultaneously around starch granules in the outer integument, preceding the disappearance of those granules. AtGA20ox2 and AtGA3ox4 but not AtGA20ox3 also showed their signals at the rim of the developing embryo. The alpha-amylase gene, Amy3, which responded to gibberellin, was mainly expressed in the developing seed, spatially overlapping with the expression of AtGA20ox2 and AtGA3ox4. These results suggest that gibberellins function in at least two sites of the seed: the outer integument and part of the embryo. We examined the phenotypes of a T-DNA insertion line of AtGA3ox4 and observed the following: (i) a decrease of alpha-amylase gene transcripts in young siliques; (ii) delay of starch degradation in the outer integument; (iii) disarrangement of the seed surface structure; and (iv) abnormal swelling pattern of polysaccharides after imbibition by the mature seed. These characteristics are phenotypes of plants under gibberellin starvation, because the abnormalities could be almost overcome with applied gibberellin, and the gibberellin-treated mutant was indistinguishable from the wild type. These results strongly suggest that gibberellins in the outer integument would be required for the normal formation of the Arabidopsis seed coat.

  12. 非球面玻璃模造用碳化钨模仁磁控溅射铼-铱镀膜工艺优化%Optimization of magnetron sputtering of rhenium-iridium coating on mold core (tungsten carbide) used for aspheric glass molding

    Institute of Scientific and Technical Information of China (English)

    杜琪健

    2012-01-01

    通过钽过渡镀层与铼-铱复合镀层相结合的膜层结构,解决了非球面玻璃模造碳化钨模仁热压寿命短、沾黏等问题.通过离子源和镀膜层厚度参数的优化调整,得到了最佳镀膜工艺和参数,改善了模仁的表面品质,延长了模仁的使用寿命.镀钽膜层15 min及铼-铱膜层21 min后所得镀膜的总厚度约为270 nm,模仁热压寿命可超过3 000次.%The problems of short service life and sticking of tungsten carbide (WC) mold core used for aspheric glass molding were solved by combination of tantalum mediate coating and rhenium-indium composite coating. The parameters of ion source and coating thickness were optimized and the optimal plating conditions were obtained. The surface quality of mold core was improved and its service life greatly extended. The molding core with a coating having a total thickness of ca.270 nm obtained by successively plating Ta for 15 min and Re-Ir for 21 min can be reused for more than 3 000 times in hot embossing.

  13. Characterization of Silicon Carbide.

    Science.gov (United States)

    The various electrical and structural measurement techniques for silicon carbide are described. The electrical measurements include conductivity, resistivity, carrier concentration, mobility, doping energy levels, and lifetime. The structural measurements include polytype determination and crystalline perfection. Both bulk and epitaxial films are included.

  14. Composition Comprising Silicon Carbide

    Science.gov (United States)

    Mehregany, Mehran (Inventor); Zorman, Christian A. (Inventor); Fu, Xiao-An (Inventor); Dunning, Jeremy L. (Inventor)

    2012-01-01

    A method of depositing a ceramic film, particularly a silicon carbide film, on a substrate is disclosed in which the residual stress, residual stress gradient, and resistivity are controlled. Also disclosed are substrates having a deposited film with these controlled properties and devices, particularly MEMS and NEMS devices, having substrates with films having these properties.

  15. Short communication: inhibiting biofilm formation on paper towels through the use of selenium nanoparticles coatings.

    Science.gov (United States)

    Wang, Qi; Webster, Thomas J

    2013-01-01

    Bacterial infections are commonly found on paper towels and other paper products, leading to the potential spread of bacteria and consequent health concerns. The objective of this in vitro study was to introduce antibacterial properties to standard paper towel surfaces by coating them with selenium nanoparticles. Scanning electron microscopy was used to measure the size and distribution of the selenium coatings on the paper towels. Atomic force microscopy was used to measure the surface roughness of paper towels before and after they were coated with selenium nanoparticles. The amount of selenium precipitated on the paper towels was measured by atomic absorption spectroscopy. In vitro bacterial studies with Staphylococcus aureus were conducted to assess the effectiveness of the selenium coating at inhibiting bacterial growth. Results showed that the selenium nanoparticles coated on the paper towel surface were well distributed with semispherical geometries about 50 nm in diameter. Most importantly, the selenium nanoparticle-coated paper towels inhibited S. aureus growth by 90% after 24 and 72 hours compared with the uncoated paper towels. Thus, the study showed that nanoparticle selenium-coated paper towels may lead to an increased eradication of bacteria in a wider range of clinical environments and in the food industry, thus improving human health.

  16. Formation and Characterization of Ceramic Nanocomposite Crystalline Coatings on Aluminium by Anodization

    Institute of Scientific and Technical Information of China (English)

    M.Mubarak Ali; V.Raj

    2013-01-01

    Ceramic nanocomposite coatings have been synthesized on aluminium by using lithium sulphate electrolyte with zirconium silicate additive by anodization.The effects of current density (CD) on microhardness,structure,composition and surface topography of the oxide layer formed at various CDs (0.1-0.25 A/cm2) have been studied.Crystalline coatings formed at 0.25 A/cm2 have been (width 95 nm) observed with a relatively uniform distribution confirmed by scanning electron microscopy.Additionally,the average microhardness value of ceramic nanocomposite coatings fabricated from lithium sulphate-zirconium silicate bath is approximately 8.5 times higher than that of the as-received aluminium.The surface statistics of the coatings is discussed in detail to explain the roughness and related parameters for better understanding.These observations demonstrate the importance of surface statistics in controlling the morphology of the coatings and its properties.From the X-ray diffraction investigations,it can be concluded that the formed nanocomposite coatings are crystalline in nature and that the crystallinity of the coatings decreases with increasing applied current density.

  17. Short communication: inhibiting biofilm formation on paper towels through the use of selenium nanoparticles coatings

    Directory of Open Access Journals (Sweden)

    Wang Q

    2013-01-01

    Full Text Available Qi Wang,1 Thomas J Webster21Bioengineering Program, 2Department of Chemical Engineering, College of Engineering, Northeastern University, Boston, MA, USAAbstract: Bacterial infections are commonly found on paper towels and other paper products, leading to the potential spread of bacteria and consequent health concerns. The objective of this in vitro study was to introduce antibacterial properties to standard paper towel surfaces by coating them with selenium nanoparticles. Scanning electron microscopy was used to measure the size and distribution of the selenium coatings on the paper towels. Atomic force microscopy was used to measure the surface roughness of paper towels before and after they were coated with selenium nanoparticles. The amount of selenium precipitated on the paper towels was measured by atomic absorption spectroscopy. In vitro bacterial studies with Staphylococcus aureus were conducted to assess the effectiveness of the selenium coating at inhibiting bacterial growth. Results showed that the selenium nanoparticles coated on the paper towel surface were well distributed with semispherical geometries about 50 nm in diameter. Most importantly, the selenium nanoparticle-coated paper towels inhibited S. aureus growth by 90% after 24 and 72 hours compared with the uncoated paper towels. Thus, the study showed that nanoparticle selenium-coated paper towels may lead to an increased eradication of bacteria in a wider range of clinical environments and in the food industry, thus improving human health.Keywords: selenium nanoparticles, paper towel, antibacterial, Staphylococcus aureus

  18. Enhancement of the activity of enzyme immobilized on polydopamine-coated iron oxide nanoparticles by rational orientation of formate dehydrogenase.

    Science.gov (United States)

    Gao, Xin; Ni, Kefeng; Zhao, Chengcheng; Ren, Yuhong; Wei, Dongzhi

    2014-10-20

    Immobilization of enzymes onto nanoparticles and retention of their structure and activity, which may be related to the orientation of enzymes on nanoparticles, remain a challenge. Here, we developed a novel enzyme-orientation strategy to enhance the activity of formate dehydrogenase immobilized on polydopamine-coated iron oxide nanoparticles via site-directed mutation. Seven mutants were constructed based on homology modeling of formate dehydrogenase and immobilized on polydopamine-coated iron oxide nanoparticles to investigate the influence of these mutations on immobilization. The immobilized mutant C242A/C275V/C363V/K389C demonstrated the highest immobilization yield and retained 90% of its initial activity, which was about 3-fold higher than that of wild-type formate dehydrogenase. Moreover, co-immobilization of formate dehydrogenase and leucine dehydrogenase was performed for the synthesis of l-tert-leucine. The catalytic efficiency of the co-immobilized mutant C242A/C275V/C363V/K389C and leucine dehydrogenase increased by more than 4-fold compared to that of co-immobilized wild-type formate dehydrogenase and leucine dehydrogenase. Copyright © 2014 Elsevier B.V. All rights reserved.

  19. Effects of lanthanum-based perovskite coatings on the formation of oxide scale for ferritic SOFC interconnect

    Energy Technology Data Exchange (ETDEWEB)

    Shong, Wei-Ja, E-mail: wjshong@iner.gov.tw [Nuclear Fuel and Materials Division, Institute of Nuclear Energy Research, Lungtan 32546, Taiwan (China); Liu, Chien-Kuo [Nuclear Fuel and Materials Division, Institute of Nuclear Energy Research, Lungtan 32546, Taiwan (China); Chen, Chen-Yin [Department of Chemical and Materials Engineering, National Central University, Jungli 32054, Taiwan (China); Peng, Cheng-Chang [Nuclear Fuel and Materials Division, Institute of Nuclear Energy Research, Lungtan 32546, Taiwan (China); Tu, Hui-Jyuan; Fey, George Ting-Kuo [Department of Chemical and Materials Engineering, National Central University, Jungli 32054, Taiwan (China); Lee, Ruey-Yi [Nuclear Fuel and Materials Division, Institute of Nuclear Energy Research, Lungtan 32546, Taiwan (China); Kao, Hsien-Ming [Department of Chemistry, National Central University, Jungli 32054, Taiwan (China)

    2011-05-16

    Research highlights: {yields} Perovskite coatings provided Mn and Cr to grow coarser Mn-Cr spinel grains. {yields} Perovskite coatings provided Mn to enrich Mn contents in Mn-Cr spinel grains. {yields} Mn/Cr ratios in spinel grains revealed an inverse relation with ASR values. {yields} ASR difference was attributed to the Mn contents and sizes of spinel grains. - Abstract: Three lanthanum-based perovskite ceramic compounds, La{sub 0.8}Ca{sub 0.2}CrO{sub 3}, La{sub 0.8}Sr{sub 0.2}CrO{sub 3}, and La{sub 0.8}Sr{sub 0.2}MnO{sub 3}, were coated on ferritic stainless steel by the spin coating technique, and the effects on the formation of oxide scale have been investigated. The coated samples were aged at 800 deg. C in ambient air atmosphere for up to 1600 h. After each ageing period, the measurement of electrical area-specific resistance (ASR) was conducted. The evolution of crystalline phases and microstructures of aged samples were examined using the X-ray diffractometer and the scanning electron microscope. It was found that the perovskite pastes could facilitate the growth of (Mn, Cr){sub 3}O{sub 4} spinel phases with coarser crystalline structures and higher levels of Mn content. After 1600-h ageing, coated samples exhibited an average ASR result of {approx}3 m{Omega} cm{sup -2}, approximately one-third that of the uncoated sample. The ASR difference was attributed to the Mn content and crystallite size of the spinel phase.

  20. Development and Characterization of B4C Reinforced Detonation-Sprayed Al Coatings

    Science.gov (United States)

    Tillmann, W.; Hollingsworth, P. S.; Fischer, G.; Nellesen, J.; Beckmann, F.

    2014-02-01

    Because of their excellent properties aluminum and its alloys cover a wide range of applications especially in the lightweight construction sector. In order to reach a higher strength and wear resistance metal matrix composites (MMCs) are used. Typically Al MMCs are manufactured by casting or extrusion processes. The disadvantage of these production routes is a cost-intensive and time-consuming finishing in terms of grinding and milling. The technique of thermal spraying provides the possibility to coat aluminum parts with MMCs close to their final shape. In addition to the shape accuracy the ductility and toughness of the coated parts are generally higher compared to extruded or casted parts. This study describes the development of detonation-sprayed boron carbide reinforced aluminum coatings on aluminum (EN AW 5754) substrates. The optimization of the coatings was focused on a homogeneous coating structure, a low coating porosity, a high deposition efficiency, a high number of embedded carbides, and a small percentage of oxides. In continuous tensile tests the influence of the MMC coating on the tensile strength was determined. Furthermore, the tensile strength was investigated in a discontinuous tensile test step by step. The different stages of deformation were analyzed by using micro computed tomography. This method enables the observation of tensile specimens in 3D, and consequently the site and moment of crack formation.

  1. Bioactivation of biomorphous silicon carbide bone implants.

    Science.gov (United States)

    Will, Julia; Hoppe, Alexander; Müller, Frank A; Raya, Carmen T; Fernández, Julián M; Greil, Peter

    2010-12-01

    Wood-derived silicon carbide (SiC) offers a specific biomorphous microstructure similar to the cellular pore microstructure of bone. Compared with bioactive ceramics such as calcium phosphate, however, silicon carbide is considered not to induce spontaneous interface bonding to living bone. Bioactivation by chemical treatment of biomorphous silicon carbide was investigated in order to accelerate osseointegration and improve bone bonding ability. Biomorphous SiC was processed from sipo (Entrandrophragma utile) wood by heating in an inert atmosphere and infiltrating the resulting carbon replica with liquid silicon melt at 1450°C. After removing excess silicon by leaching in HF/HNO₃ the biomorphous preform consisted of β-SiC with a small amount (approximately 6wt.%) of unreacted carbon. The preform was again leached in HCl/HNO₃ and finally exposed to CaCl₂ solution. X-ray photoelectron spectroscopy (XPS) and Fourier transform infrared analyses proved that oxidation of the residual carbon at the surface induced formation of carboxyl [COO⁻] groups, which triggered adsorption of Ca(2+), as confirmed by XPS and inductively coupled plasma optical emission spectroscopy measurements. A local increase in Ca(2+) concentration stimulated in vitro precipitation of Ca₅(PO₄)₃OH (HAP) on the silicon carbide preform surface during exposure to simulated body fluid, which indicates a significantly increased bone bonding activity compared with SiC.

  2. Salt flux synthesis of single and bimetallic carbide nanowires

    Science.gov (United States)

    Leonard, Brian M.; Waetzig, Gregory R.; Clouser, Dale A.; Schmuecker, Samantha M.; Harris, Daniel P.; Stacy, John M.; Duffee, Kyle D.; Wan, Cheng

    2016-07-01

    Metal carbide compounds have a broad range of interesting properties and are some of the hardest and highest melting point compounds known. However, their high melting points force very high reaction temperatures and thus limit the formation of high surface area nanomaterials. To avoid the extreme synthesis temperatures commonly associated with these materials, a new salt flux technique has been employed to reduce reaction temperatures and form these materials in the nanometer regime. Additionally, the use of multiwall carbon nanotubes as a reactant further reduces the diffusion distance and provides a template for the final carbide materials. The metal carbide compounds produced through this low temperature salt flux technique maintain the nanowire morphology of the carbon nanotubes but increase in size to ˜15-20 nm diameter due to the incorporation of metal in the carbon lattice. These nano-carbides not only have nanowire like shape but also have much higher surface areas than traditionally prepared metal carbides. Finally, bimetallic carbides with composition control can be produced with this method by simply using two metal precursors in the reaction. This method provides the ability to produce nano sized metal carbide materials with size, morphology, and composition control and will allow for these compounds to be synthesized and studied in a whole new size and temperature regime.

  3. Application of acid-treated yeast cell wall (AYC) as a pharmaceutical additive. III. AYC aqueous coating onto granules and film formation mechanism of AYC.

    Science.gov (United States)

    Yuasa, Hiroshi; Kaneshige, Junichi; Ozeki, Tetsuya; Kasai, Takahide; Eguchi, Takahiro; Ishiwaki, Naomu

    2002-04-26

    From the viewpoint of effective utilization of natural resources and development of new pharmaceutical materials, acid-treated yeast cell wall (AYC) was prepared via a novel approach involving acidification of brewers' yeast cell wall. AYC aqueous dispersion containing 5% (w/v) AYC and 0.5% (w/v) glycerol was prepared. Subsequently, AYC was coated onto core granules containing acetaminophen (AAP). Spray mist size under various spray conditions and viscosity of the AYC aqueous dispersion at various AYC concentrations were measured. AYC spray mists were optically observed. The surface of AYC cast film and AYC-coated granules were observed with a confocal scanning laser microscope. We attempted to show the utility of AYC as a novel material for granule coating, following the tablet coating in our previous report. In addition, the film formation mechanism of AYC was investigated. A smooth surface of the AYC-coated granules was obtained at a coating ratio of only 5%, which generally requires approximately 15-30% coating against the core granule weight, with no aggregation. These results are attributable to the fact that the granules were coated with a large number of small mists of AYC and the coating progressed efficiently, and the thin film layer of AYC was formed on the granules by mutual tangling of the hydrogel layers of AYC polysaccharides. AAP release from AYC-coated granules was obviously rapid, suggesting the high utility of AYC as a coating material for the rapidly releasing granules.

  4. RESEARCH OF PROCESSES ON FORMATION AND TRIBOTECHNICAL PROPERTIES OF WEAR-RESISTANT COMPOSITE GAS THERMAL COATINGS BEING DISPERSIVELY STRENGTHENED BY SYNTHETIC DIAMONDS AND ELECTRO-CORUNDUM

    Directory of Open Access Journals (Sweden)

    O. S. Kobjakov

    2011-01-01

    Full Text Available Formation processes, tribotechnical and wear-resistant properties of composite gas thermal coatings being dispersively strengthened by synthetic diamonds and electro-corundum are investigated in the paper.

  5. Investigation into the Formation and Adhesion of Cyclopentane Hydrates on Mechanically Robust Vapor-Deposited Polymeric Coatings.

    Science.gov (United States)

    Sojoudi, Hossein; Walsh, Matthew R; Gleason, Karen K; McKinley, Gareth H

    2015-06-09

    Blockage of pipelines by formation and accumulation of clathrate hydrates of natural gases (also called gas hydrates) can compromise project safety and economics in oil and gas operations, particularly at high pressures and low temperatures such as those found in subsea or arctic environments. Cyclopentane (CyC5) hydrate has attracted interest as a model system for studying natural gas hydrates, because CyC5, like typical natural gas hydrate formers, is almost fully immiscible in water; and thus CyC5 hydrate formation is governed not only by thermodynamic phase considerations but also kinetic factors such as the hydrocarbon/water interfacial area, as well as mass and heat transfer constraints, as for natural gas hydrates. We present a macroscale investigation of the formation and adhesion strength of CyC5 hydrate deposits on bilayer polymer coatings with a range of wettabilities. The polymeric bilayer coatings are developed using initiated chemical vapor deposition (iCVD) of a mechanically robust and densely cross-linked polymeric base layer (polydivinylbenzene or pDVB) that is capped with a covalently attached thin hydrate-phobic fluorine-rich top layer (poly(perfluorodecyl acrylate) or pPFDA). The CyC5 hydrates are formed from CyC5-in-water emulsions, and differential scanning calorimetry (DSC) is used to confirm the thermal dissociation properties of the solid hydrate deposits. We also investigate the adhesion of the CyC5 hydrate deposits on bare and bilayer polymer-coated silicon and steel substrates. Goniometric measurements with drops of CyC5-in-water emulsions on the coated steel substrates exhibit advancing contact angles of 148.3 ± 4.5° and receding contact angles of 142.5 ± 9.8°, indicating the strongly emulsion-repelling nature of the iCVD coatings. The adhesion strength of the CyC5 hydrate deposits is reduced from 220 ± 45 kPa on rough steel substrates to 20 ± 17 kPa on the polymer-coated steel substrates. The measured strength of CyC5 hydrate

  6. Structural Formation and Photocatalytic Activity of Magnetron Sputtered Titania and Doped-Titania Coatings

    Directory of Open Access Journals (Sweden)

    Peter J. Kelly

    2014-10-01

    Full Text Available Titania and doped-titania coatings can be deposited by a wide range of techniques; this paper will concentrate on magnetron sputtering techniques, including “conventional” reactive co-sputtering from multiple metal targets and the recently introduced high power impulse magnetron sputtering (HiPIMS. The latter has been shown to deliver a relatively low thermal flux to the substrate, whilst still allowing the direct deposition of crystalline titania coatings and, therefore, offers the potential to deposit photocatalytically active titania coatings directly onto thermally sensitive substrates. The deposition of coatings via these techniques will be discussed, as will the characterisation of the coatings by XRD, SEM, EDX, optical spectroscopy, etc. The assessment of photocatalytic activity and photoactivity through the decomposition of an organic dye (methylene blue, the inactivation of E. coli microorganisms and the measurement of water contact angles will be described. The impact of different deposition technologies, doping and co-doping strategies on coating structure and activity will be also considered.

  7. Formation and behavior of thermal barrier coatings on nickel-base superalloys

    Institute of Scientific and Technical Information of China (English)

    高阳; 解仑; 曾飞

    2004-01-01

    Plasma-sprayed thermal barrier coatings (TBCs) have been used to extend the life of combustors. Electron beam physical vapor deposited (EB-PVD) ceramic coating has been developed for more demanding rotating as well as stationary turbine components. Here 3 kW RF magnetron sputtering equipment was used to gain zirconia ceramic coatings on hollow turbine blades and vanes, which had been deposited NiCrAlY by cathodic arc deposition.NiCrAlY coating surface was treated by shot peening; the effects of shot peening on the residual stress are presented. The results show that RF sputtered TBCs are columnar ceramics, strongly bonded to metal substrates. NiCrAlY bond coat is made of β, γ′ and Cr phases, ZrO2 ceramic layer consists of t' and c phases. No degradation occursto RF ceramic coatings after 100 h high temperature oxidation at 1 150 ℃ and 500 thermal cycles at 1 150 ℃ for 2 min,air-cooling.

  8. Formation of Soluble Mercury Oxide Coatings: Transformation of Elemental Mercury in Soils.

    Science.gov (United States)

    Miller, Carrie L; Watson, David B; Lester, Brian P; Howe, Jane Y; Phillips, Debra H; He, Feng; Liang, Liyuan; Pierce, Eric M

    2015-10-20

    The impact of mercury (Hg) on human and ecological health has been known for decades. Although a treaty signed in 2013 by 147 nations regulates future large-scale mercury emissions, legacy Hg contamination exists worldwide and small-scale releases will continue. The fate of elemental mercury, Hg(0), lost to the subsurface and its potential chemical transformation that can lead to changes in speciation and mobility are poorly understood. Here, we show that Hg(0) beads interact with soil or manganese oxide solids and X-ray spectroscopic analysis indicates that the soluble mercury coatings are HgO. Dissolution studies show that, after reacting with a composite soil, >20 times more Hg is released into water from the coated beads than from a pure liquid mercury bead. An even larger, >700 times, release occurs from coated Hg(0) beads that have been reacted with manganese oxide, suggesting that manganese oxides are involved in the transformation of the Hg(0) beads and creation of the soluble mercury coatings. Although the coatings may inhibit Hg(0) evaporation, the high solubility of the coatings can enhance Hg(II) migration away from the Hg(0)-spill site and result in potential changes in mercury speciation in the soil and increased mercury mobility.

  9. Effect of Magnesium and Osteoblast Cell Presence on Hydroxyapatite Formation on (Ti,Mg)N Thin Film Coatings

    Science.gov (United States)

    Onder, Sakip; Calikoglu-Koyuncu, Ayse Ceren; Torun Kose, Gamze; Kazmanli, Kursat; Kok, Fatma Nese; Urgen, Mustafa

    2016-07-01

    TiN and (Ti,Mg)N thin film coatings were deposited on Ti substrates by an arc-physical vapor deposition technique. The effect of cell presence on hydroxyapatite (HA) formation was investigated using surfaces with four different Mg contents (0, 8.1, 11.31, and 28.49 at.%). Accelerated corrosion above 10 at.% Mg had a negative effect on the performance in terms of both cell proliferation and mineralization. In the absence of cells, Mg-free TiN coatings and low-Mg (8.1 at.%)-doped (Ti,Mg)N surfaces led to an early HA deposition (after 7 days and 14 days, respectively) in cell culture medium (DMEM), but the crystallinity was low. More crystalline HA structures were obtained in the presence of the cells. HA deposits with an ideal Ca/P ratio were obtained at least a week earlier, at day 14, in TiN and low-Mg (8.1 at.%)-doped (Ti,Mg)N compared with that of high-Mg-containing surfaces (>10 at.%). A thicker mineralized matrix was formed on low-Mg (8.1 at.%)-doped (Ti,Mg)N relative to that of the TiN sample. Low-Mg doping (coatings resulted in better cell proliferation and thicker mineralized matrix formation, so it could be a promising alternative for hard tissue applications.

  10. Purity of SiC powders fabricated by coat-mix

    Institute of Scientific and Technical Information of China (English)

    Li-min Shi; Hong-sheng Zhao; Chun-he Tang

    2009-01-01

    Silicon carbide powders were synthesized by the coat-mix process, with phenolic resin and silicon powders as starting materials.The effects of synthetic conditions, including sintering temperature and the molar ratio of resin-derived carbon to silicon on the composition and the purity of the resultant powders were investigated.The results show that a higher sintering temperature and an appropriate molar ratio of resin-derived carbon to silicon are favorable for producing high purity silicon carbide powders.It is found that the silicon carbide content increases slightly with increasing the sintering temperature during the solid-solid reaction.The temperature gradient plays an important role on this trend.When the sintering temperature is raised up to 1500℃, the formation of silicon carbide is based on the liquid-solid reaction, and high purity (99.8wt%) silicon carbide powders can easily be obtained.It can also be fotmd that the optimum molar ratio of resin-derived carbon to silicon is 1:1.

  11. Structure and properties of chromium-containing coatings produced by electron-beam facing in the atmosphere

    Science.gov (United States)

    Poletika, I. M.; Golkovskii, M. G.; Krylova, T. A.; Perovskaya, M. V.

    2009-03-01

    The chemical and phase compositions and the structure of layers formed by electron-beam facing of low-carbon steel with mixtures of powdered chromium and chromium carbide in air are studied. The microhardness of the layers is determined over their thickness. The faced steels are tested for bending strength, corrosion resistance, and resistance to abrasive wear. A possible mechanism of formation of the properties of the coating, i.e., the hardness, the wear resistance, and the crack resistance, is considered.

  12. Basic features of low-temperature plasma formation in the course of composite coating synthesis at the active faces of complex contoured hard tools

    Science.gov (United States)

    Brzhozovsky, B. M.; Zimnyakov, D. A.; Zinina, E. P.; Martynov, V. V.; Pleshakova, E. S.; Yuvchenko, S. A.

    2016-04-01

    Basic features of combined-discharge low-temperature plasma formation around the surfaces of complex-contoured metal units are considered. It is shown that it makes the possibilities for synthesis of hardened high-durable coatings of hard tools appropriate for material processing in extreme load-temperature conditions. Experimental study of the coating formation was carried out in combination with the analysis of emission spectra of a low-temperature plasma cloud. Some practical examples of the coating applications are presented.

  13. Application of sacrificial coatings and effect of composition on Al-Al3Ni ultrafine eutectic formation

    Directory of Open Access Journals (Sweden)

    Čelko L.

    2014-01-01

    Full Text Available This paper introduces an unconventional method designed for forming hypereutectic alloys via coating deposition onto the substrate surface and subsequent heat treatment of such systems. The coating was produced from 99.7 wt% nickel powder by means of high velocity oxyfuel (HVOF spraying onto the surface of 99.999 wt% aluminium sheet. The specimens were manufactured immediately after the spraying. Specimens were heat-treated using a differential thermal analysis (DTA apparatus up to a temperature of 900°C and then cooled down to the room temperature in an argon atmosphere with constant heating and cooling rates, under which the NiAl3 intermetallic phase formed within the initial substrate. Two different alloy microstructures consisting of a coarse eutectic and an ultrafine well-dispersed eutectic were produced. The formation processes and resultant microstructures were studied by means of differential thermal analysis, metallography, scanning electron microscopy, energy dispersive microanalysis, and image analysis techniques.

  14. Phospholipase D is involved in the formation of Golgi associated clathrin coated vesicles in human parotid duct cells.

    Directory of Open Access Journals (Sweden)

    Lorena Brito de Souza

    Full Text Available Phospholipase D (PLD has been implicated in many cellular functions, such as vesicle trafficking, exocytosis, differentiation, and proliferation. The aim of this study was to characterize the role of PLD in HSY cells, a human cell line originating from the intercalated duct of the parotid gland. As the function and intracellular localization of PLD varies according to cell type, initially, the intracellular localization of PLD1 and PLD2 was determined. By immunofluorescence, PLD1 and PLD2 both showed a punctate cytoplasmic distribution with extensive co-localization with TGN-46. PLD1 was also found in the nucleus, while PLD2 was associated with the plasma membrane. Treatment of cells with the primary alcohol 1-butanol inhibits the hydrolysis of phosphatidylcoline by PLD thereby suppressing phosphatidic acid (PA production. In untreated HSY cells, there was only a slight co-localization of PLD with the clathrin coated vesicles. When HSY cells were incubated with 1-butanol the total number of clathrin coated vesicles increased, especially in the juxtanuclear region and the co-localization of PLD with the clathrin coated vesicles was augmented. Transmission electron microscopy confirmed that the number of Golgi-associated coated vesicles was greater. Treatment with 1-butanol also affected the Golgi apparatus, increasing the volume of the Golgi saccules. The decrease in PA levels after treatment with 1-butanol likewise resulted in an accumulation of enlarged lysosomes in the perinuclear region. Therefore, in HSY cells PLD appears to be involved in the formation of Golgi associated clathrin coated vesicles as well as in the structural maintenance of the Golgi apparatus.

  15. Silicon carbide-free graphene growth on silicon for lithium-ion battery with high volumetric energy density

    Science.gov (United States)

    Son, In Hyuk; Hwan Park, Jong; Kwon, Soonchul; Park, Seongyong; Rümmeli, Mark H.; Bachmatiuk, Alicja; Song, Hyun Jae; Ku, Junhwan; Choi, Jang Wook; Choi, Jae-man; Doo, Seok-Gwang; Chang, Hyuk

    2015-01-01

    Silicon is receiving discernable attention as an active material for next generation lithium-ion battery anodes because of its unparalleled gravimetric capacity. However, the large volume change of silicon over charge–discharge cycles weakens its competitiveness in the volumetric energy density and cycle life. Here we report direct graphene growth over silicon nanoparticles without silicon carbide formation. The graphene layers anchored onto the silicon surface accommodate the volume expansion of silicon via a sliding process between adjacent graphene layers. When paired with a commercial lithium cobalt oxide cathode, the silicon carbide-free graphene coating allows the full cell to reach volumetric energy densities of 972 and 700 Wh l−1 at first and 200th cycle, respectively, 1.8 and 1.5 times higher than those of current commercial lithium-ion batteries. This observation suggests that two-dimensional layered structure of graphene and its silicon carbide-free integration with silicon can serve as a prototype in advancing silicon anodes to commercially viable technology. PMID:26109057

  16. Silicon carbide-free graphene growth on silicon for lithium-ion battery with high volumetric energy density.

    Science.gov (United States)

    Son, In Hyuk; Hwan Park, Jong; Kwon, Soonchul; Park, Seongyong; Rümmeli, Mark H; Bachmatiuk, Alicja; Song, Hyun Jae; Ku, Junhwan; Choi, Jang Wook; Choi, Jae-Man; Doo, Seok-Gwang; Chang, Hyuk

    2015-06-25

    Silicon is receiving discernable attention as an active material for next generation lithium-ion battery anodes because of its unparalleled gravimetric capacity. However, the large volume change of silicon over charge-discharge cycles weakens its competitiveness in the volumetric energy density and cycle life. Here we report direct graphene growth over silicon nanoparticles without silicon carbide formation. The graphene layers anchored onto the silicon surface accommodate the volume expansion of silicon via a sliding process between adjacent graphene layers. When paired with a commercial lithium cobalt oxide cathode, the silicon carbide-free graphene coating allows the full cell to reach volumetric energy densities of 972 and 700 Wh l(-1) at first and 200th cycle, respectively, 1.8 and 1.5 times higher than those of current commercial lithium-ion batteries. This observation suggests that two-dimensional layered structure of graphene and its silicon carbide-free integration with silicon can serve as a prototype in advancing silicon anodes to commercially viable technology.

  17. Thermodynamic Assessment of Chrome-Spinel Formation in Laser-Sintered Coatings with Cr2O3 Particles

    Science.gov (United States)

    Krivilyov, Mikhail; Kharanzhevskiy, Evgeny; Reshetnikov, Sergey; Beyers, Lesley J.

    2016-06-01

    Formation of a thin passive layer has been performed using short pulse laser dispersion of Cr2O3 particles in a C22 steel substrate. As a result, the coating's corrosion resistance is substantially improved compared to unprocessed samples. Microstructure analysis by TEM, XPS, and XRD showed that laser processing leads to dissolution of Cr2O3 with formation of Cr and Fe oxides, chrome-spinel, and metallic Cr dispersed in alpha and gamma Fe. Thermodynamic assessment revealed that the formation of pure chromium is caused by reduction of Cr2O3 and oxidation of iron. This reaction is promoted by shifting of chemical equilibrium at elevated temperatures in the molten zone under short pulse laser processing.

  18. Silicon Carbide Nanotube Oxidation at High Temperatures

    Science.gov (United States)

    Ahlborg, Nadia; Zhu, Dongming

    2012-01-01

    Silicon Carbide Nanotubes (SiCNTs) have high mechanical strength and also have many potential functional applications. In this study, SiCNTs were investigated for use in strengthening high temperature silicate and oxide materials for high performance ceramic nanocomposites and environmental barrier coating bond coats. The high · temperature oxidation behavior of the nanotubes was of particular interest. The SiCNTs were synthesized by a direct reactive conversion process of multiwall carbon nanotubes and silicon at high temperature. Thermogravimetric analysis (TGA) was used to study the oxidation kinetics of SiCNTs at temperatures ranging from 800degC to1300degC. The specific oxidation mechanisms were also investigated.

  19. 采用溶胶-凝胶法在刀具表面制备MoS_2软涂层的研究%Investigation of the preparation of MoS_2 coating on the surface of cemented carbide by sol-gel method

    Institute of Scientific and Technical Information of China (English)

    丁志敏; 杨贺; 李宝良; 李丽

    2012-01-01

    On the basis of MoS2 soft coating on the surface of cemented carbide was successfully obtained by citric acid sol-gel method,influence of added amount of MoS2 in the coating on surface microscopic morphology and friction coefficient of MoS2 coating was studied by scanning electron microscope and friction test.The results indicated that,MoS2 coatings with high quality and good binding with the substrate on surface of cemented carbide samples can be prepared by sol-gel method of respectively adding 13,20,27g/L MoS2 into 1.6mol/L citrate solution and making one on the surface by burshing.The surface morphology of the MoS2 coating is of lamellar.The samples with MoS2 soft coating significantly reduces the friction coefficient from 0.6-0.8 of original sample to 0.15-0.25.But the adding amount of MoS2 in soft coating has no obvious difference in the friction coefficient.The fact that the soft coating could reduce the friction coefficient of samples could be attributed to the presence of the coating with MoS2,that has advantages of lower friction and great bearing capacity,and changed friction nature between the friction pairs materials becauce of the existence of coating.%在成功地采用柠檬酸溶胶-凝胶法在硬质合金试样表面制备出MoS2软涂层的基础上,采用扫描电镜形貌观察和摩擦系数测定等实验方法研究了MoS2加入量对涂层表面微观形貌及其摩擦性能的影响规律。结果表明,采用溶胶-凝胶法在1.6mol/L柠檬酸水溶液中分别添加13、20和27g/L MoS2粉末条件下,应用刷涂法均可以在硬质合金试样表面得到与基体结合牢固、表面质量较高的MoS2软涂层。所获得的MoS2软涂层的表面形貌呈片状。MoS2软涂层的存在明显地降低了硬质合金试样的摩擦系数,由硬质合金试样的0.58~0.86降低到软涂层的0.18~0.23。而具有不同MoS2加入量的软涂层间的摩擦系数相差不大。软涂层试样的摩擦系数明显低于硬质合金

  20. Material characterization of the clay bonded silicon carbide candle filters and ash formations in the W-APF system after 500 hours of hot gas filtration at AEP. Appendix to Advanced Particle Filter: Technical progress report No. 11, January--March 1993

    Energy Technology Data Exchange (ETDEWEB)

    Alvin, M.A.

    1993-04-05

    (1) After 500 hours of operation in the pressurized fluidized-bed combustion gas environment, the fibrous outer membrane along the clay bonded silicon carbide Schumacher Dia Schumalith candles remained intact. The fibrous outer membrane did not permit penetration of fines through the filter wall. (2) An approximate 10-15% loss of material strength occurred within the intact candle clay bonded silicon carbide matrix after 500 hours of exposure to the PFBC gas environment. A relatively uniform strength change resulted within the intact candles throughout the vessel (i.e., top to bottom plenums), as well as within the various cluster ring positions (i.e., outer versus inner ring candle filters). A somewhat higher loss of material strength, i.e., 25% was detected in fractured candle segments removed from the W-APF ash hopper. (3) Sulfur which is present in the pressurized fluidized-bed combustion gas system induced phase changes along the surface of the binder which coats the silicon carbide grains in the Schumacher Dia Schumalith candle filter matrix.

  1. Nano-Structured Carbide-Derived Carbon Films and Their Tribology

    Institute of Scientific and Technical Information of China (English)

    Michael McNallan; Daniel Ersoy; Ranyi Zhu; Allen Lee; Christopher White; Sascha Welz; Yury Gogotsi; Ali Erdemir; Andriy Kovalchenko

    2005-01-01

    Carbide-derived carbon (CDC) is a form of carbon produced by reacting metal carbides, such as SiC or TiC, with halogens at temperatures high enough to produce fast kinetics, but too low to permit the rearrangement of the carbon atoms into an equilibrium graphitic structure. The structure of CDC is derivative of the original carbide structure and contains nanoscale porosity and both sp2 and sp3 bonded carbon in a variety of nanoscale structures. CDC can be produced as a thin film on hard carbides to improve their tribological performance. CDC coatings are distinguished by their low friction coefficients and high wear resistance in many important industrial environments and by their resistance to spallation and delamination. The tribology of CDC coatings on SiC surfaces is described in detail.

  2. Ultrathin coatings from isocyanate-terminated star PEG prepolymers: layer formation and characterization.

    Science.gov (United States)

    Groll, Juergen; Ameringer, Thomas; Spatz, Joachim P; Moeller, Martin

    2005-03-01

    In this study we present the preparation of thin and ultrathin coatings from six-arm star-shaped isocyanate-terminated prepolymers on amino-functionalized silicon wafers. The backbone of the stars is a statistical copolymer of ethylene oxide and propylene oxide in the ratio 80:20 (Star PEG). Film preparation by spin coating from aqueous THF resulted in a variety of film morphologies that are determined by the water content of the solvent. Water is indispensable for activation of the isocyanate-terminated stars in solution and for proper cross-linking of the coatings on the substrate. This cross-linking results in a dense network of PEG chains on the substrate linked via urea groups with a mesh size of the network that corresponds to the arm length of the stars. Layer thickness variations between 3 and 500 nm revealed a strong dependence of the contact angle with water on the layer thickness which is explained by the chemical composition of the coatings. Due to the high functionality of the star-shaped prepolymers, free amino groups remain in the films that were detected by fluorescence microscopy after reaction with 4-chloro-7-nitrobenzofurazan (NBF). To test the system for the ability to prevent unspecific interaction with proteins, adsorption of fluorescence-labeled avidin was examined with fluorescence microscopy. For layer thicknesses between 3 and 50 nm, no protein adsorption could be detected.

  3. Characteristic of skin formation using zircon- and graphite-coated mold in thin wall ductile iron fabrication

    Science.gov (United States)

    Dhaneswara, Donanta; Suharno, Bambang; Nugroho, Janu Ageng; Ariobimo, Rianti Dewi S.; Sofyan, Nofrijon

    2017-03-01

    One of the problems in thin wall ductile iron (TWDI) fabrication is skin formation during the casting. The presence of this skin will decrease strength and strain of the TWDI. One of the ways to control this skin formation is to change the cooling rate during the process through a mold coating. In testing the effectiveness of skin prevention, the following variables were used for the mold coating i.e. (i) graphite: (ii) zirconium; and (iii) double layer of graphite-zirconium. After the process, the plates were characterized by non-etching, etching, tensile test, and SEM observation. The results showed that the average skin formation using graphite: 65 µm; zirconium: 13.04 µm; and double layer of graphite-zirconium: 33.25 µm. It seems that zirconium has the most effect on the skin prevention due to sulfur binding and magnesium locked, which then prevented rapid cooling resulting in less skin formation. The results also showed the number of nodules obtained in specimen with graphite: 703 nodules/mm2 with average diameter of 12.57 µm, zirconium: 798 nodules/mm2 with average diameter of 12.15 µm, and double layer of graphite-zirconium: 697 nodules/mm2 with average diameter of 11.9 µm and nodularity percentage of 82.58%, 84.53%, and 84.22%, respectively. Tensile test showed that the strength of the specimen with graphite is 301.1 MPa, with zirconium is 388.8 MPa, and with double layer of graphite-zirconium is 304 MPa. In overall, zirconium give the best performance on the skin formation prevention in TWDI fabrication.

  4. Chemical Analysis Methods for Silicon Carbide

    Institute of Scientific and Technical Information of China (English)

    Shen Keyin

    2006-01-01

    @@ 1 General and Scope This Standard specifies the determination method of silicon dioxide, free silicon, free carbon, total carbon, silicon carbide, ferric sesquioxide in silicon carbide abrasive material.

  5. Calcium carbonate hybrid coating promotes the formation of biomimetic hydroxyapatite on titanium surfaces

    Energy Technology Data Exchange (ETDEWEB)

    Cruz, Marcos Antônio E.; Ruiz, Gilia C.M. [Departamento de Química-Faculdade de Filosofia, Ciências e Letras de Ribeirão Preto, Universidade de São Paulo, Ribeirão Preto 14040-901, SP (Brazil); Faria, Amanda N. [Departamento de Química-Faculdade de Filosofia, Ciências e Letras de Ribeirão Preto, Universidade de São Paulo, Ribeirão Preto 14040-901, SP (Brazil); Departamento de Bioquímica e Imunologia-Faculdade de Medicina de Ribeirão Preto Universidade de São Paulo, Ribeirão Preto, SP (Brazil); Zancanela, Daniela C.; Pereira, Lourivaldo S.; Ciancaglini, Pietro [Departamento de Química-Faculdade de Filosofia, Ciências e Letras de Ribeirão Preto, Universidade de São Paulo, Ribeirão Preto 14040-901, SP (Brazil); Ramos, Ana P., E-mail: anapr@ffclrp.usp.br [Departamento de Química-Faculdade de Filosofia, Ciências e Letras de Ribeirão Preto, Universidade de São Paulo, Ribeirão Preto 14040-901, SP (Brazil)

    2016-05-01

    Graphical abstract: - Highlights: • CaCO{sub 3} continuous films were deposited on titanium discs using a biomimetic approach. • The coatings origin hydroxyapatite when immersed in simulated body fluid. • The wettability and the free energy of the surfaces were increased after the treatment. • The coated titanium discs are bioactive and non-toxic to osteoblasts. - Abstract: CaCO{sub 3} particles dispersed in liquid media have proven to be good inductors of hydroxyapatite (HAp) growth. However, the use of CaCO{sub 3} deposited as thin films for this propose is unknown. Here, we report the growth of CaCO{sub 3} continuous films on Langmuir–Blodgett (LB) modified titanium surfaces and its use as HAp growth inductor. The Ti surfaces were modified with two, four, and six layers of dihexadecylphosphate (DHP)-LB films containing Ca{sup 2+}, exposed to CO{sub 2} (g) for 12 h. The modified surfaces were immersed in simulated body fluid (SBF) at 37 °C for 36 h and submitted to bioactivity studies. This procedure originates bioactive coatings composed by non-stoichiometric HAp as evidenced by Fourier-Transform Infrared Spectroscopy (FTIR), X-ray Diffraction (XRD), and X-ray Photoelectron Spectroscopy (XPS). The presence of the CaCO{sub 3} film as pre-coating diminished the time necessary to growth continuous and homogeneous HAp films using a biomimetic approach. The surface properties of the films regarding their roughness, composition, charge, wettability, and surface free energy (γ{sub s}) were accessed. The presence of HAp increased the wettability and γ{sub s} of the surfaces. The coatings are not toxic for osteoblasts as observed for cell viability assays obtained after 7 and 14 days of culture. Moreover, the CaCO{sub 3} thin films promote the recovery of the osteoblasts viability more than the Ti surfaces themselves.

  6. Formation of self-assembled quantum dot-chlorin e6 complex: influence of nanoparticles phospholipid coating

    Science.gov (United States)

    Karabanovas, V.; Skripka, A.; Valanciunaite, J.; Kubiliute, R.; Poderys, V.; Rotomskis, R.

    2014-07-01

    The clinical use of phospholipid-coated quantum dots (QDs)-photosensitizer complexes as therapeutic nanoagents depends on colloidal stability of these complexes and efficiency of Förster resonance energy transfer from QDs to bound photosensitizer molecules. In this study, we demonstrate modification of CdSe/ZnS QDs with different phospholipids such as 1,2-dipalmitoyl- sn-glycero-3-phosphoethanolamine- N-[methoxy(polyethylene glycol)-2000] (PEG-DPPE); 1,2-dioleoyl- sn-glycero-3-phosphoethanolamine- N-[methoxy(polyethylene glycol)-2000 (PEG-DOPE) and 1,2-dioleoyl- sn-glycero-3-phosphocholine (DOPC) and the complex formation with photosensitizer chlorin e6 (Ce6). QDs were successfully solubilized in water by coating QDs with PEG-DPPE and PEG-DOPE phospholipids. However, an attempt to solubilize QDs using PEG-free phospholipids (DOPC) was ineffective. While QDs modified with DOPC:PEG-DOPE mixtures at molar ratios of 1:1 and 2:1 showed long-term stability in aqueous solution, colloidal solution of QDs modified by DOPC:PEG-DPPE (molar ratio 2:1) was unstable. We showed that Ce6 forms a stable complex only with QDs coated with unsaturated phospholipids PEG-DOPE and DOPC:PEG-DOPE. Close localization of Ce6 molecules to the core of QDs ensures efficient energy transfer from QDs to bound Ce6 molecules that is crucial for its further application in photodynamic therapy of cancer.

  7. Crack Free Tungsten Carbide Reinforced Ni(Cr) Layers obtained by Laser Cladding

    OpenAIRE

    Amado Paz, José Manuel; Tobar Vidal, María José; YAÑEZ CASAL, ARMANDO JOSE; Amigó Borrás, Vicente; Candel Bou, Juan Jose

    2011-01-01

    The development of hardfacing coatings has become technologically significant in many industries A common approach is the production of metal matrix composites (MMC) layers. In this work NiCr-WC MMC hardfacing layers are deposited on C25 steel by means of laser cladding. Spheroidal fused tungsten carbides is used as reinforcement phase. Three different NiCr alloys with different Cr content were tested. Optimum conditions to obtain dense, uniform carbide distribution and hardness close to nomi...

  8. Effects of duty cycle on microstructure and corrosion behavior of TiC coatings prepared by DC pulsed plasma CVD

    Energy Technology Data Exchange (ETDEWEB)

    Shanaghi, Ali, E-mail: alishanaghi@gmail.com [Surface Engineering Laboratory, Materials Engineering Department, Faculty of Engineering, Tarbiat Modares University, P.O. Box 14115-143, Tehran (Iran, Islamic Republic of); Department of Physics and Materials Science, City University of Hong Kong, Tat Chee Avenue, Kowloon (Hong Kong); Rouhaghdam, Ali Reza Sabour, E-mail: sabour01@modares.ac.ir [Surface Engineering Laboratory, Materials Engineering Department, Faculty of Engineering, Tarbiat Modares University, P.O. Box 14115-143, Tehran (Iran, Islamic Republic of); Ahangarani, Shahrokh, E-mail: sh.ahangarani@gmail.com [Advanced Materials and Renewable Energies Department, Iranian Research organization for science and technology, P.O. Box 15815-3538, Tehran (Iran, Islamic Republic of); Chu, Paul K., E-mail: paul.chu@cityu.edu.hk [Department of Physics and Materials Science, City University of Hong Kong, Tat Chee Avenue, Kowloon (Hong Kong); Farahani, Taghi Shahrabi, E-mail: tshahrabi34@modares.ac.ir [Surface Engineering Laboratory, Materials Engineering Department, Faculty of Engineering, Tarbiat Modares University, P.O. Box 14115-143, Tehran (Iran, Islamic Republic of)

    2012-01-15

    Titanium carbide coatings are deposited on hot-work steel (H{sub 11}) by plasma-assisted chemical vapor deposition (PACVD) and the dependence of the corrosion behavior on fabrication parameters is investigated. Grazing incidence X-ray diffraction (GIXRD), field emission scanning electron microscopy (FESEM), Raman and electrochemical tests are used to study the structure as well as corrosion behaviors. Grazing incidence X-ray diffraction reveals the (2 0 0) plane implying that the TiC coatings are deposited via the kinetics-limited crystal growth mechanism and under thermodynamically stable conditions. The SEM results indicate that the formation of a homogeneous and uniform titanium carbide nanostructure coatings. Potentiodynamic and electrochemical impedance tests performed in 0.5 M H{sub 2}SO{sub 4} and 0.05 M NaCl show that the TiC coating produced using a 40% duty cycle possesses high corrosion resistance in both media. The R{sub p} values of the TiC coating (50% duty cycle) in 0.05 M NaCl and the other TiC coating (40% duty cycle) in 0.5 M H{sub 2}SO{sub 4} are approximately four and sixteen orders of magnitude higher than that of the bare steel, respectively. Our results reveal that the duty cycles not only affect the structure and morphology of the coatings but also influence the electrochemical properties.

  9. Experimental study on the formation and growth of electroless nickel-boron coatings from borohydride-reduced bath on mild steel

    Energy Technology Data Exchange (ETDEWEB)

    Vitry, Veronique, E-mail: veronique.vitry@umons.ac.be [Service de Metallurgie, Universite de Mons, Rue de l' Epargne 56, 7000 Mons (Belgium); Sens, Adeline [Service de Metallurgie, Universite de Mons, Rue de l' Epargne 56, 7000 Mons (Belgium); Kanta, Abdoul-Fatah [Service de Sciences des Materiaux, Universite de Mons, Rue de l' Epargne 56, 7000 Mons (Belgium); Delaunois, Fabienne [Service de Metallurgie, Universite de Mons, Rue de l' Epargne 56, 7000 Mons (Belgium)

    2012-12-15

    Highlights: Black-Right-Pointing-Pointer Initiation mechanism of electroless Ni-B on St-37 steel has been identified. Black-Right-Pointing-Pointer Different phases of the plating process were observed and identified. Black-Right-Pointing-Pointer Influence of chemical heterogeneity on coating morphology was revealed. Black-Right-Pointing-Pointer Batch replenishment of the plating bath induces new germination phase. - Abstract: Quality and homogeneity of electroless nickel-boron coatings are very important for applications in corrosion and electronics and are completely dependent on the formation of the deposit. The growth and formation process of electroless nickel-boron was investigated by immersing mild steel (St-37) samples in an un-replenished bath for various periods of time (from 5 s to 1 h). The coatings obtained at the different stages of the process were then characterized: thickness was measured by SEM, morphology was observed, weight gain was recorded and top composition of the coatings was obtained from XPS. Three main phases were identified during the coating formation and links between plating time, instantaneous deposition rate, chemistry of last formed deposit and morphology were established. The mechanism for initial deposition on steel substrate for borohydride-reduced electroless nickel bath was also observed. Those results were confronted with chemistry evolution in the unreplenished plating bath during the process. This allowed getting insight about phenomena occurring in the plating bath and their influence on coating formation.

  10. Formation mechanism, degradation behavior, and cytocompatibility of a nanorod-shaped HA and pore-sealed MgO bilayer coating on magnesium.

    Science.gov (United States)

    Li, Bo; Han, Yong; Qi, Kai

    2014-10-22

    A novel bilayer coating (HT24h) was fabricated on magnesium using microarc oxidation (MAO) and hydrothermal treatment (HT). The coating comprises an outer layer of narrow interrod spaced hydroxyapatite (HA) nanorods and an inner layer of MgO containing Mg(OH)2/HA-sealing-pores. The hydrothermal formation mechanism of HA nanorods on MAO-formed MgO was explored. Also, evolution of structure and bonding integrity of HT24h coating with immersion in physiological saline (PS) for 0-90 days, corrosion resistance and cytocompatibility of the coating were investigated, together with MgO containing Mg(OH)2-sealing-pores (HT2h) and porous MgO (MAO) coatings. Corrosion resistance was identified by three-point bending and electrochemical tests in PS, while cytocompatibility was determined by MTT, live/dead staining, and vinculin-actin-nucleus tricolor staining assays of hFOB1.19 cells. Immersion tests indicate that cracking rather than delamination is a common feature in most areas of the coatings up to day 90 and degradation is the reason for thinning in thickness of the coatings. MAO and HT2h coatings exhibit a significant thinning due to fast degradation of MgO. However, HT24h coating shows a quite small thinning, owing to the fact that the HA nanorods underwent quite slow degradation while the underlying MgO only underwent conversion to Mg(OH)2 without dissolution of the Mg(OH)2. Scratch tests reveal that HT24h coating still retains relatively high bonding integrity, although the failure position changes from the MgO interior to a point between the HA and MgO layers after 90 days of immersion. HT24h coating appears far more effective than MAO and HT2h coatings in reducing degradation and maintaining the mechanical integrity of Mg, as well as enhancing the mitochondrial activity, adhesion, and proliferation of osteoblasts.

  11. Shock-induced localized amorphization in boron carbide.

    Science.gov (United States)

    Chen, Mingwei; McCauley, James W; Hemker, Kevin J

    2003-03-01

    High-resolution electron microscope observations of shock-loaded boron carbide have revealed the formation of nanoscale intragranular amorphous bands that occur parallel to specific crystallographic planes and contiguously with apparent cleaved fracture surfaces. This damage mechanism explains the measured, but not previously understood, decrease in the ballistic performance of boron carbide at high impact rates and pressures. The formation of these amorphous bands is also an example of how shock loading can result in the synthesis of novel structures and materials with substantially altered properties.

  12. Biofilm formation on titanium alloy and anatase-Bactercline® coated titanium healing screws: an in vivo human study

    Directory of Open Access Journals (Sweden)

    Antonio Scarano

    2013-03-01

    Full Text Available Aim Bacterial adherence to implants is considered to be an important event in the pathogenesis of bacterial infections. In fact, this infection process is a first stage of peri-implant mucositis and peri-implantitis, and a positive correlation has been found between oral hygiene and marginal bone loss around implants in the edentulous mandible. Surface properties of transgingival implant components are important determinants in bacterial adhesion. The purpose of this study was to characterize the biofilm formation, in vivo, on healing screws made of titanium alloy or coated with a combination of anatase and Bactercline® product. Materials and methods Twenty-five patients, between 21- 37 years, in excellent systemic health, participated in this study. In each of the 25 participants, one anatase-Bactercline® coated healing screw (Test and one titanium alloy (TI6Al4V healing screw (Control were adapted to two different implants. Quantitative and qualitative biofilm formation on healing abutments was analyzed by culture method.Results Bacterial adherence to the two different healing screws used in this study were compared. Statistically significant differences were found between the Control and the Test group for both aerobic and anaerobic bacterial counts (p<0,05. The microflora consisted both of Gram-positive and Gram-negative bacteria, and displayed a high variability. The anaerobic S. intermedius, potentially “pathogenic”, was isolated only from the Control group. Both healing screws harbored primarily Gram-positive rods as Actinomyces spp, A. naeslundii, A. viscosus and the Gram-negative rods (Fusobacterium spp, Prevotella spp, Capnocythophaga spp were mostly found on the Control healing screws.Conclusion Anatase-Bactercline® coated healing screws reduce the number of initially adhering bacteria, formed mainly of Gram-positive microorgnisms, while, on the contrary, the microflora covering the titanium alloy healing screws was, for the

  13. Effect of Magnesium and Osteoblast Cell Presence on Hydroxyapatite Formation on (Ti,Mg)N Thin Film Coatings

    Science.gov (United States)

    Onder, Sakip; Calikoglu-Koyuncu, Ayse Ceren; Torun Kose, Gamze; Kazmanli, Kursat; Kok, Fatma Nese; Urgen, Mustafa

    2017-07-01

    TiN and (Ti,Mg)N thin film coatings were deposited on Ti substrates by an arc-physical vapor deposition technique. The effect of cell presence on hydroxyapatite (HA) formation was investigated using surfaces with four different Mg contents (0, 8.1, 11.31, and 28.49 at.%). Accelerated corrosion above 10 at.% Mg had a negative effect on the performance in terms of both cell proliferation and mineralization. In the absence of cells, Mg-free TiN coatings and low-Mg (8.1 at.%)-doped (Ti,Mg)N surfaces led to an early HA deposition (after 7 days and 14 days, respectively) in cell culture medium (DMEM), but the crystallinity was low. More crystalline HA structures were obtained in the presence of the cells. HA deposits with an ideal Ca/P ratio were obtained at least a week earlier, at day 14, in TiN and low-Mg (8.1 at.%)-doped (Ti,Mg)N compared with that of high-Mg-containing surfaces (>10 at.%). A thicker mineralized matrix was formed on low-Mg (8.1 at.%)-doped (Ti,Mg)N relative to that of the TiN sample. Low-Mg doping (cell proliferation and thicker mineralized matrix formation, so it could be a promising alternative for hard tissue applications.

  14. Solid-stabilized emulsion formation using stearoyl lactylate coated iron oxide nanoparticles

    Science.gov (United States)

    Vengsarkar, Pranav S.; Roberts, Christopher B.

    2014-10-01

    Iron oxide nanoparticles can exhibit highly tunable physicochemical properties that are extremely important in applications such as catalysis, biomedicine and environmental remediation. The small size of iron oxide nanoparticles can be used to stabilize oil-in-water Pickering emulsions due to their high energy of adsorption at the interface of oil droplets in water. The objective of this work is to investigate the effect of the primary particle characteristics and stabilizing agent chemistry on the stability of oil-in-water Pickering emulsions. Iron oxide nanoparticles were synthesized by the co-precipitation method using stoichiometric amounts of Fe2+ and Fe3+ salts. Sodium stearoyl lactylate (SSL), a Food and Drug Administration approved food additive, was used to functionalize the iron oxide nanoparticles. SSL is useful in the generation of fat-in-water emulsions due to its high hydrophilic-lipophilic balance and its bilayer-forming capacity. Generation of a monolayer or a bilayer coating on the nanoparticles was controlled through systematic changes in reagent concentrations. The coated particles were then characterized using various analytical techniques to determine their size, their crystal structure and surface functionalization. The capacity of these bilayer coated nanoparticles to stabilize oil-in-water emulsions under various salt concentrations and pH values was also systematically determined using various characterization techniques. This study successfully demonstrated the ability to synthesize iron oxide nanoparticles (20-40 nm) coated with SSL in order to generate stable Pickering emulsions that were pH-responsive and resistant to significant destabilization in a saline environment, thereby lending themselves to applications in advanced oil spill recovery and remediation.

  15. TRISO coated fuel particles with enhanced SiC properties

    Energy Technology Data Exchange (ETDEWEB)

    Lopez-Honorato, E.; Tan, J.; Meadows, P.J. [Materials Science Centre, School of Materials, University of Manchester, Grosvenor St., Manchester M1 7HS (United Kingdom); Marsh, G. [Nexia Solutions Ltd., Spingfields, PR4 0XJ (United Kingdom); Xiao, P., E-mail: ping.xiao@manchester.ac.u [Materials Science Centre, School of Materials, University of Manchester, Grosvenor St., Manchester M1 7HS (United Kingdom)

    2009-07-15

    The silicon carbide (SiC) layer used for the formation of TRISO coated fuel particles is normally produced at 1500-1650 deg. C via fluidized bed chemical vapor deposition from methyltrichlorosilane in a hydrogen environment. In this work, we show the deposition of SiC coatings with uniform grain size throughout the coating thickness, as opposed to standard coatings which have larger grain sizes in the outer sections of the coating. Furthermore, the use of argon as the fluidizing gas and propylene as a carbon precursor, in addition to hydrogen and methyltrichlorosilane, allowed the deposition of stoichiometric SiC coatings with refined microstructure at 1400 and 1300 deg. C. The deposition of SiC at lower deposition temperatures was also advantageous since the reduced heat treatment was not detrimental to the properties of the inner pyrolytic carbon which generally occurs when SiC is deposited at 1500 deg. C. The use of a chemical vapor deposition coater with four spouts allowed the deposition of uniform and spherical coatings.

  16. Calcium carbonate hybrid coating promotes the formation of biomimetic hydroxyapatite on titanium surfaces

    Science.gov (United States)

    Cruz, Marcos Antônio E.; Ruiz, Gilia C. M.; Faria, Amanda N.; Zancanela, Daniela C.; Pereira, Lourivaldo S.; Ciancaglini, Pietro; Ramos, Ana P.

    2016-05-01

    CaCO3 particles dispersed in liquid media have proven to be good inductors of hydroxyapatite (HAp) growth. However, the use of CaCO3 deposited as thin films for this propose is unknown. Here, we report the growth of CaCO3 continuous films on Langmuir-Blodgett (LB) modified titanium surfaces and its use as HAp growth inductor. The Ti surfaces were modified with two, four, and six layers of dihexadecylphosphate (DHP)-LB films containing Ca2+, exposed to CO2 (g) for 12 h. The modified surfaces were immersed in simulated body fluid (SBF) at 37 °C for 36 h and submitted to bioactivity studies. This procedure originates bioactive coatings composed by non-stoichiometric HAp as evidenced by Fourier-Transform Infrared Spectroscopy (FTIR), X-ray Diffraction (XRD), and X-ray Photoelectron Spectroscopy (XPS). The presence of the CaCO3 film as pre-coating diminished the time necessary to growth continuous and homogeneous HAp films using a biomimetic approach. The surface properties of the films regarding their roughness, composition, charge, wettability, and surface free energy (γs) were accessed. The presence of HAp increased the wettability and γs of the surfaces. The coatings are not toxic for osteoblasts as observed for cell viability assays obtained after 7 and 14 days of culture. Moreover, the CaCO3 thin films promote the recovery of the osteoblasts viability more than the Ti surfaces themselves.

  17. Formation of Self-Assembled Monolayer on Cerium Conversion Coated AZ31 Mg Alloy

    Science.gov (United States)

    Salman, S. A.; Akira, N.; Kuroda, K.; Okido, M.

    Magnesium alloys are recognized as alternatives to Al alloys and steel to reduce the weight of structural materials. However, a major obstacle to the widespread use of magnesium alloys is its poor corrosion resistance. Therefore, further surface treatment of magnesium and its alloy is important in meeting several industrial specifications. In a previous research, we investigated the surface treatment of AZ31 magnesium alloy using cerium conversion coating. The anticorrosion properties could be improved with the cerium treatment. In this present research, self-assembled monolayer (SAM) was adsorbed on the surface of cerium conversion coated AZ31 magnesium alloy. The SAM thin film was deposited using (Tridecafluoro-1, 1, 2, 2-tetrahydrooctyl) trimethoxysilane (FAS13) and Tetrakis(trimethylsiloxy)titanium (TTMS) as a catalyst. The corrosion resistance of cerium conversion coated AZ31 Mg alloy was improved with SAM post treatment. Furthermore, the contact angle increases from 13 deg. to 169 deg. indicating to production of super hydrophobic surface with SAM post treatment.

  18. Solvent-free formation of hydroxyapatite coated biodegradable particles via nanoparticle-stabilized emulsion route

    Energy Technology Data Exchange (ETDEWEB)

    Okada, Masahiro, E-mail: okada-m@cc.osaka-dent.ac.jp [Department of Biomaterials, Osaka Dental University, 8-1 Kuzuha-Hanazono, Hirakata, Osaka 573-1121 (Japan); Fujii, Syuji, E-mail: s.fujii@chem.oit.ac.jp [Department of Applied Chemistry, Osaka Institute of Technology 5-16-1 Ohmiya, Asahi, Osaka 535-8585 (Japan); Nishimura, Taiki; Nakamura, Yoshinobu [Department of Applied Chemistry, Osaka Institute of Technology 5-16-1 Ohmiya, Asahi, Osaka 535-8585 (Japan); Takeda, Shoji [Department of Biomaterials, Osaka Dental University, 8-1 Kuzuha-Hanazono, Hirakata, Osaka 573-1121 (Japan); Furuzono, Tsutomu [Department of Biomedical Engineering, School of Biology-Oriented Science and Technology, Kinki University, 930 Nishi-Mitani, Kinokawa, Wakayama 649-6493 (Japan)

    2012-12-01

    Highlights: Black-Right-Pointing-Pointer Hydroxyapatite (HAp) nanoparticles stabilized polymer melt-in-water emulsions without any molecular surfactants. Black-Right-Pointing-Pointer Interaction between polymer and HAp played a crucial role. Black-Right-Pointing-Pointer HAp-coated polymer particles were obtained from the emulsions without any organic solvents. - Abstract: Hydroxyapatite (HAp) nanoparticle-coated biodegradable polymer particles were fabricated from a nanoparticle-stabilized emulsion in the absence of any molecular surfactants or organic solvents. First, a polymer melt-in-water emulsion was prepared by mixing a water phase containing nanosized HAp particles as a particulate emulsifier and an oil phase consisting of poly({epsilon}-caprolactone) (PCL) or poly(L-lactide-co-{epsilon}-caprolactone) (P(LLA-CL)) above its melting point. It was clarified that the interaction between ester/carboxyl groups of the polymers and the HAp nanoparticles at the polymer-water interface played a crucial role to prepare the nanoparticle-stabilized emulsion. The HAp nanoparticle-coated biodegradable polymer particle (a polymer solid-in-water emulsion) was fabricated by cooling the emulsion. The particle morphology and particle size were evaluated using scanning electron microscope.

  19. The Role of Carbides in Formation of Surface Layer on Steel X153CrMoV12 Due to Low-Pressure Nitriding (Vacuum Nitriding)

    Science.gov (United States)

    Januszewicz, B.; Wołowiec, E.; Kula, P.

    2015-05-01

    The mechanism of formation of surface layer on steel X153CrMoV12 in the process of vacuum nitriding (low-pressure nitriding) in a universal vacuum furnace in an atmosphere of dissociated ammonia at a pressure of 30 × 102 Pa (30 mbar) is studied by the methods of light microscopy and measurement of microhardness. The chemical composition of the nitrided layers is determined.

  20. Silicon carbide sewing thread

    Science.gov (United States)

    Sawko, Paul M. (Inventor)

    1995-01-01

    Composite flexible multilayer insulation systems (MLI) were evaluated for thermal performance and compared with currently used fibrous silica (baseline) insulation system. The systems described are multilayer insulations consisting of alternating layers of metal foil and scrim ceramic cloth or vacuum metallized polymeric films quilted together using ceramic thread. A silicon carbide thread for use in the quilting and the method of making it are also described. These systems provide lightweight thermal insulation for a variety of uses, particularly on the surface of aerospace vehicles subject to very high temperatures during flight.

  1. Possibilities of Application of High Pressure Jet Assisted Machining in Hard Turning with Carbide Tools

    Directory of Open Access Journals (Sweden)

    G. Globočki Lakić

    2017-06-01

    Full Text Available High Pressure Jet Assisted Machining (HPJAM in turning is a hybrid machining method in which a high pressure jet of cooling and lubrication fluid, under high pressure (50 MPa, leads to the zone between the cutting tool edge and workpiece. An experimental study was performed to investigate the capabilities of conventional and high pressure cooling (HPC in the turning of hard-to-machine materials: hard-chromed and surface hardened steel Ck45 (58 HRc and hardened bearing steel 100Cr6 (62 HRc. Machining experiments were performed using coated carbide tools and highly cutting speed. Experimental measurements were performed for different input process parameters. The cooling capabilities are compared by monitoring of tool wear, tool life, cooling efficiency, and surface roughness. Connection between the tool wear and surface roughness is established. Experimental research show that the hard turning with carbide cutting tools and HP supply CLF provides numerous advantages from the techno-economic aspect: greater productivity, reduce of temperature in the cutting zone, improved control chip formation, extended tool life, low intensity of tool wear, surface roughness in acceptable limits, significant reduce of production costs related to the CLF.

  2. Study on interface between titanium-coated diamond and metal matrices

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    The XRD spectrum of titanium-coated diamond showed the existence of titanium carbide on the interface between diamond and its titanium coating. The diffusions between titanium coating and metal matrices were studied by SEM. The SEM photographs revealed that titanium can interdiffuse with nickel, cobalt, copper,iron and copper-based alloy to a great extent to lead to the disappearance of pure titanium layer and the formation of titanium diffusion layer. The results from transverse-rupture strength test showed that titanium coating on diamond improved the bonding strength between diamond and metal matrices by 3.2% for Co-based segment and 4.1% for Cu-10Sn based segment respectively.

  3. ENTIRELY AQUEOUS SOLUTION-GEL ROUTE FOR THE PREPARATION OF ZIRCONIUM CARBIDE, HAFNIUM CARBIDE AND THEIR TERNARY CARBIDE POWDERS

    Directory of Open Access Journals (Sweden)

    Zhang Changrui

    2016-07-01

    Full Text Available An entirely aqueous solution-gel route has been developed for the synthesis of zirconium carbide, hafnium carbide and their ternary carbide powders. Zirconium oxychloride (ZrOCl₂.8H₂O, malic acid (MA and ethylene glycol (EG were dissolved in water to form the aqueous zirconium carbide precursor. Afterwards, this aqueous precursor was gelled and transformed into zirconium carbide at a relatively low temperature (1200 °C for achieving an intimate mixing of the intermediate products. Hafnium and the ternary carbide powders were also synthesized via the same aqueous route. All the zirconium, hafnium and ternary carbide powders exhibited a particle size of ∼100 nm.

  4. Surface and Internal Structure of Pristine Presolar Silicon Carbide

    Science.gov (United States)

    Stroud, Rhonda, M.; Bernatowicz, Thomas J.

    2005-01-01

    Silicon carbide is the most well-studied type of presolar grain. Isotope measurements of thousands [1,2] and structural data from over 500 individual grains have been reported [3]. The isotope data indicate that approximately 98% originated in asymptotic giant branch stars and 2% in supernovae. Although tens of different polytypes of SiC are known to form synthetically, only two polytypes have been reported for presolar grains. Daulton et al. [3] found that for SiC grains isolated from Murchison by acid treatments, 79.4% are 3C cubic beta-SiC, 2.7% are 2H hexagonal alpha-SiC, 17.1% are intergrowths of and , and 0.9% are heavily disordered. They report that the occurrence of only the and polytypes is consistent with the observed range of condensation temperatures of circumstellar dust for carbon stars. Further constraint on the formation and subsequent alteration of the grains can be obtained from studies of the surfaces and interior structure of grains in pristine form, i.e., prepared without acid treatments [4,5]. The acid treatments remove surface coatings, produce etch pits around defect sites and could remove some subgrains. Surface oxides have been predicted by theoretical modeling as a survival mechanism for SiC grains exposed to the hot oxidizing solar nebula [6]. Scanning electron microscopy studies of pristine SiC shows some evidence for the existence of oxide and organic coatings [4]. We report herein on transmission electron microscopy studies of the surface and internal structure of two pristine SiC grains, including definitive evidence of an oxide rim on one grain, and the presence of internal TiC and AlN grains.

  5. Atomic structure of amorphous shear bands in boron carbide.

    Science.gov (United States)

    Reddy, K Madhav; Liu, P; Hirata, A; Fujita, T; Chen, M W

    2013-01-01

    Amorphous shear bands are the main deformation and failure mode of super-hard boron carbide subjected to shock loading and high pressures at room temperature. Nevertheless, the formation mechanisms of the amorphous shear bands remain a long-standing scientific curiosity mainly because of the lack of experimental structure information of the disordered shear bands, comprising light elements of carbon and boron only. Here we report the atomic structure of the amorphous shear bands in boron carbide characterized by state-of-the-art aberration-corrected transmission electron microscopy. Distorted icosahedra, displaced from the crystalline matrix, were observed in nano-sized amorphous bands that produce dislocation-like local shear strains. These experimental results provide direct experimental evidence that the formation of amorphous shear bands in boron carbide results from the disassembly of the icosahedra, driven by shear stresses.

  6. Composite materials and bodies including silicon carbide and titanium diboride and methods of forming same

    Science.gov (United States)

    Lillo, Thomas M.; Chu, Henry S.; Harrison, William M.; Bailey, Derek

    2013-01-22

    Methods of forming composite materials include coating particles of titanium dioxide with a substance including boron (e.g., boron carbide) and a substance including carbon, and reacting the titanium dioxide with the substance including boron and the substance including carbon to form titanium diboride. The methods may be used to form ceramic composite bodies and materials, such as, for example, a ceramic composite body or material including silicon carbide and titanium diboride. Such bodies and materials may be used as armor bodies and armor materials. Such methods may include forming a green body and sintering the green body to a desirable final density. Green bodies formed in accordance with such methods may include particles comprising titanium dioxide and a coating at least partially covering exterior surfaces thereof, the coating comprising a substance including boron (e.g., boron carbide) and a substance including carbon.

  7. Conditions for the Formation of P3 HT Organogels During Spin-Coating: Tuning Electrical Properties in Thin Films

    Science.gov (United States)

    Lee, Cameron S.; Yen, Wen; Holt, Adam; Sangoro, Joshua; Sokolov, Alexei; Dadmun, Mark D.

    2015-03-01

    Poly(3-hexyl thiophene) (P3HT) is widely studied as a model conjugated polymer in many electrical and photovoltaic applications, and has become the benchmark polymer when studying the physics of these devices. The assembly and growth of P3HT as organogels offers a structure that can bridge the electrodes, providing more efficient transport throughout the active layer. In this work, we identify and discuss a novel set of conditions for P3HT organogel network formation by controlling the spin-coating process from various solvents. The onset of organogel formation was monitored by in situ static light scattering, which measured both the thinning rate and off-specular scattering during film formation. Optical microscopy and thermal annealing experiments provide ex situ confirmation of organogel fabrication. The role of solution characteristics, including solvent boiling point, P3HT solubility, and initial P3HT solution concentration are examined to correlate these parameters to the rate of film formation, organogel-onset concentration, and overall network size. The properties of the film and their correlation to the fabrication parameters were also analyzed within the context of the hole mobility and density-of-states of the organogel, as measured from impedance spectroscopy.

  8. Formation mechanisms and sequence response of authigenic grain-coating chlorite: evidence from the Upper Triassic Xujiahe Formation in the southern Sichuan Basin, China

    Directory of Open Access Journals (Sweden)

    Yu Yu

    2016-11-01

    Full Text Available Abstract Authigenic grain-coating chlorite is widely distributed in the clastic rocks of many sedimentary basins around the world. These iron minerals were mainly derived from flocculent precipitates formed when rivers flow into the ocean, especially in deltaic environments with high hydrodynamic conditions. At the same time, sandstone sequences with grain-coating chlorites also tend to have relatively high glauconite and pyrite content. EPMA composition analysis shows that glauconites with “high Al and low Fe” content indicate slightly to semi-saline marine environments with weak alkaline and weakly reducing conditions. By analyzing the chlorite-containing sandstone bodies of the southern Sichuan Xujiahe Formation, this study found that chlorite was mainly distributed in sedimentary microfacies, including underwater distributary channels, distributary channels, shallow lake sandstone dams, and mouth bars. Chlorite had a tendency to form in the upper parts of sandstone bodies with signs of increased base level, representing the influence of marine (lacustrine transgression. This is believed to be influenced by megamonsoons in the Middle and Upper Yangtze Region during the Late Triassic Epoch. During periods of abundant precipitation, river discharges increased and more Fe particulates flowed into the ocean (lake. In the meantime, increases or decreases in lake level were only affected by precipitation for short periods of time. The sedimentary environment shifted from weakly oxidizing to weak alkaline, weakly reducing conditions as sea level increased, and Fe-rich minerals as authigenic chlorite and glauconite began to form and deposit.

  9. Uncoupling the functions of CALM in VAMP sorting and clathrin-coated pit formation.

    Directory of Open Access Journals (Sweden)

    Daniela A Sahlender

    Full Text Available CALM (clathrin assembly lymphoid myeloid leukemia protein is a cargo-selective adaptor for the post-Golgi R-SNAREs VAMPs 2, 3, and 8, and it also regulates the size of clathrin-coated pits and vesicles at the plasma membrane. The present study has two objectives: to determine whether CALM can sort additional VAMPs, and to investigate whether VAMP sorting contributes to CALM-dependent vesicle size regulation. Using a flow cytometry-based endocytosis efficiency assay, we demonstrate that CALM is also able to sort VAMPs 4 and 7, even though they have sorting signals for other clathrin adaptors. CALM homologues are present in nearly every eukaryote, suggesting that the CALM family may have evolved as adaptors for retrieving all post-Golgi VAMPs from the plasma membrane. Using a knockdown/rescue system, we show that wild-type CALM restores normal VAMP sorting in CALM-depleted cells, but that two non-VAMP-binding mutants do not. However, when we assayed the effect of CALM depletion on coated pit morphology, using a fluorescence microscopy-based assay, we found that the two mutants were as effective as wild-type CALM. Thus, we can uncouple the sorting function of CALM from its structural role.

  10. Uncoupling the functions of CALM in VAMP sorting and clathrin-coated pit formation.

    Science.gov (United States)

    Sahlender, Daniela A; Kozik, Patrycja; Miller, Sharon E; Peden, Andrew A; Robinson, Margaret S

    2013-01-01

    CALM (clathrin assembly lymphoid myeloid leukemia protein) is a cargo-selective adaptor for the post-Golgi R-SNAREs VAMPs 2, 3, and 8, and it also regulates the size of clathrin-coated pits and vesicles at the plasma membrane. The present study has two objectives: to determine whether CALM can sort additional VAMPs, and to investigate whether VAMP sorting contributes to CALM-dependent vesicle size regulation. Using a flow cytometry-based endocytosis efficiency assay, we demonstrate that CALM is also able to sort VAMPs 4 and 7, even though they have sorting signals for other clathrin adaptors. CALM homologues are present in nearly every eukaryote, suggesting that the CALM family may have evolved as adaptors for retrieving all post-Golgi VAMPs from the plasma membrane. Using a knockdown/rescue system, we show that wild-type CALM restores normal VAMP sorting in CALM-depleted cells, but that two non-VAMP-binding mutants do not. However, when we assayed the effect of CALM depletion on coated pit morphology, using a fluorescence microscopy-based assay, we found that the two mutants were as effective as wild-type CALM. Thus, we can uncouple the sorting function of CALM from its structural role.

  11. Fibronectin coating of collagen modules increases in vivo HUVEC survival and vessel formation in SCID mice.

    Science.gov (United States)

    Cooper, T P; Sefton, M V

    2011-03-01

    Modular tissue engineering is a novel approach to creating scalable, self-assembling, three-dimensional tissue constructs with inherent vascularization. Under initial methods, the subcutaneous implantation of human umbilical vein endothelial cell (HUVEC)-covered collagen modules in immunocompromised mice resulted in significant host inflammation and limited HUVEC survival. A minimally invasive injection technique was used to minimize surgery-related inflammation, and cell death was attributed to extensive apoptosis within 72 h of implantation. Coating collagen modules with fibronectin (Fn) was shown in vivo to reduce short-term HUVEC TUNEL staining by nearly 40%, while increasing long-term HUVEC survival by 30-45%, relative to collagen modules without fibronectin. Consequently, a ∼100% increase in the number of HUVEC-lined vessels was observed with Fn-coated modules, as compared to collagen-only modules, at 7 and 14 days post-implantation. Furthermore, vessels appeared to be perfused with host erythrocytes by day 7, and vessel maturation and stabilization was evident by day 14.

  12. Investigation on the effect of collagen and vitamins on biomimetic hydroxyapatite coating formation on titanium surfaces

    Energy Technology Data Exchange (ETDEWEB)

    Ciobanu, Gabriela, E-mail: gciobanu03@yahoo.co.uk [“Gheorghe Asachi” Technical University of Iasi, Faculty of Chemical Engineering and Environmental Protection, Prof. dr. docent Dimitrie Mangeron Rd., no. 63, zip: 700050, Iasi (Romania); Ciobanu, Octavian [“Grigore T. Popa” University of Medicine and Pharmacy, Faculty of Medical Bioengineering, Universitatii Str., no. 16, zip: 700115, Iasi (Romania)

    2013-04-01

    This study uses an in vitro experimental approach to investigate the roles of collagen and vitamins in regulating the deposition of hydroxyapatite layer on the pure titanium surface. Titanium implants were coated with a hydroxyapatite layer under biomimetic conditions by using a supersaturated calcification solution (SCS), modified by adding vitamins A and D{sub 3}, and collagen. The hydroxyapatite deposits on titanium were investigated by means of scanning electron microscopy (SEM) coupled with X-ray analysis (EDX), X-ray photoelectron spectroscopy (XPS), X-ray diffraction (XRD) and Fourier transformed infrared (FTIR) spectroscopy. The results obtained have shown that hydroxyapatite coatings were produced in vitro under vitamins and collagen influence. - Highlights: ► Hydroxyapatite was grown on Ti using a modified supersaturated calcification solution (M-SCS). ► Vitamins (A and D3) and collagen in M-SCS have a significant effect on apatite precipitation. ► M-SCS stimulates a biomimetic apatite deposition with 0.5–1 μm thickness in a short time. ► Hydroxyapatite crystallites have thin plate morphologies and size below 1 μm.

  13. Fivefold twinned boron carbide nanowires.

    Science.gov (United States)

    Fu, Xin; Jiang, Jun; Liu, Chao; Yuan, Jun

    2009-09-01

    Chemical composition and crystal structure of fivefold twinned boron carbide nanowires have been determined by electron energy-loss spectroscopy and electron diffraction. The fivefold cyclic twinning relationship is confirmed by systematic axial rotation electron diffraction. Detailed chemical analysis reveals a carbon-rich boron carbide phase. Such boron carbide nanowires are potentially interesting because of their intrinsic hardness and high temperature thermoelectric property. Together with other boron-rich compounds, they may form a set of multiply twinned nanowire systems where the misfit strain could be continuously tuned to influence their mechanical properties.

  14. Technology of Iron Carbide Synthesis

    Institute of Scientific and Technical Information of China (English)

    M.Bahgat

    2006-01-01

    Iron carbides are very promising metallurgical products and can be used for steelmaking process, where it plays as an alternative raw material with significant economic advantages. Also it has many other applications,e.g. catalysts, magnets, sensors. The present review investigates the different properties and uses of the iron carbides. The commercial production and the different varieties for the iron carbides synthesis (gaseous carburization, mechanochemical synthesis, laser pyrolysis, plasma pyrolysis, chemical vapor deposition and ion implantation) were reviewed. Also the effect of different factors on the carburization process like gas composition, raw material, temperature, reaction time, catalyst presence and sulfur addition was indicated.

  15. An effective route for the room temperature formation of Pd coatings on multiwalled carbon nanotubes in aqueous solutions

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Yeong Joon [Dept. of Chemistry, Chungnam National University, Daejeon (Korea, Republic of); Lee, Im Kyu; Song, Jae Hee [Dept. of Chemistry, Sunc hon National University, Suncheon (Korea, Republic of)

    2016-10-15

    We present an easy one-pot synthesis route for the production of palladium nanoparticles and multiwalled carbon nanotubes (MWCNTs)-supported Pd-nanomaterial composites by a simple proton beam irradiation process in an aqueous solution at room temperature. Pristine and surface-modified MWCNTs were used to prepare MWCNT–Pd hybrids. Pd nanoparticles on the surfaces of MWCNTs were produced in situ in an aqueous solution without the addition of any harsh reducing agent. Pristine and thiolated MWCNTs were both densely decorated with spherical Pd nanoparticles and eventually Pd nanowire formation on MWCNTs was realized when reaction times exceeded 60 min. The thicknesses of Pd coatings on MWCNT surfaces were controlled by varying the concentration of MWCNTs in the reaction mixture. MWCNT-Pd composites were characterized by time-resolved transmission electron microscopy, selected area electron diffraction, and energy dispersive X-ray spectroscopy, and the results obtained showed that Pd coatings were continuous, and resulted in a MWCNT-supported Pd nanowire structure.

  16. Crack Free Tungsten Carbide Reinforced Ni(Cr) Layers obtained by Laser Cladding

    Science.gov (United States)

    Amado, J. M.; Tobar, M. J.; Yáñez, A.; Amigó, V.; Candel, J. J.

    The development of hardfacing coatings has become technologically significant in many industries A common approach is the production of metal matrix composites (MMC) layers. In this work NiCr-WC MMC hardfacing layers are deposited on C25 steel by means of laser cladding. Spheroidal fused tungsten carbides is used as reinforcement phase. Three different NiCr alloys with different Cr content were tested. Optimum conditions to obtain dense, uniform carbide distribution and hardness close to nominal values were defined. The effect of Cr content respect to the microstructure, susceptibility for cracking and the wear rate of the resulting coating will also be discussed.

  17. Ammonia formation and W coatings interaction with deuterium/nitrogen plasmas in the linear device GyM

    Science.gov (United States)

    Laguardia, L.; Caniello, R.; Cremona, A.; Dellasega, D.; Dell'Era, F.; Ghezzi, F.; Gittini, G.; Granucci, G.; Mellera, V.; Minelli, D.; Pallotta, F.; Passoni, M.; Ricci, D.; Vassallo, E.

    2015-08-01

    In this work results of the first D2/N2 experiments in GyM, a linear device able to produce plasmas of interest for the ITER divertor (ne 5 ṡ 1010 cm-3, Te 5 eV, ion flux 3-5 ṡ 1020 m-2s-1) are presented. Plasmas simulating a N-seeding scenario have been performed to evaluate ammonia formation and its effect on exposed W coatings. The presence of ND emission lines in the plasma can be correlated with the formation of ammonia, further directly detected and quantified by chromatography analysis of the exhaust. Four different W specimens were exposed in GyM to a plasma fluence of 8.78 ṡ 1023 m-2. XPS analysis evidenced the formation of WxNy layers with nitrogen concentration in the range of 1-10% depending on the initial morphology and structure of the W samples. In all analyzed cases, nitrogen was bound and retained within the first 6 nm below the surface and no further diffusion of N into the bulk was observed.

  18. Ammonia formation and W coatings interaction with deuterium/nitrogen plasmas in the linear device GyM

    Energy Technology Data Exchange (ETDEWEB)

    Laguardia, L., E-mail: laguardia@ifp.cnr.it [CNR, Istituto di Fisica del Plasma“P. Caldirola”, Milan (Italy); Caniello, R.; Cremona, A. [CNR, Istituto di Fisica del Plasma“P. Caldirola”, Milan (Italy); Dellasega, D. [CNR, Istituto di Fisica del Plasma“P. Caldirola”, Milan (Italy); Politecnico di Milano, Dipartimento di Energia, Milan (Italy); Dell’Era, F.; Ghezzi, F.; Gittini, G.; Granucci, G.; Mellera, V.; Minelli, D.; Pallotta, F. [CNR, Istituto di Fisica del Plasma“P. Caldirola”, Milan (Italy); Passoni, M. [CNR, Istituto di Fisica del Plasma“P. Caldirola”, Milan (Italy); Politecnico di Milano, Dipartimento di Energia, Milan (Italy); Ricci, D.; Vassallo, E. [CNR, Istituto di Fisica del Plasma“P. Caldirola”, Milan (Italy)

    2015-08-15

    In this work results of the first D{sub 2}/N{sub 2} experiments in GyM, a linear device able to produce plasmas of interest for the ITER divertor (n{sub e} 5 ⋅ 10{sup 10} cm{sup −3}, Te 5 eV, ion flux 3–5 ⋅ 10{sup 20} m{sup −2}s{sup −1}) are presented. Plasmas simulating a N-seeding scenario have been performed to evaluate ammonia formation and its effect on exposed W coatings. The presence of ND emission lines in the plasma can be correlated with the formation of ammonia, further directly detected and quantified by chromatography analysis of the exhaust. Four different W specimens were exposed in GyM to a plasma fluence of 8.78 ⋅ 10{sup 23} m{sup −2}. XPS analysis evidenced the formation of W{sub x}N{sub y} layers with nitrogen concentration in the range of 1–10% depending on the initial morphology and structure of the W samples. In all analyzed cases, nitrogen was bound and retained within the first 6 nm below the surface and no further diffusion of N into the bulk was observed.

  19. Characteristic Features of the Formation of a Combined Magnetron-Laser Plasma in the Processes of Deposition of Film Coatings

    Science.gov (United States)

    Burmakov, A. P.; Kuleshov, V. N.; Prokopchik, K. Yu.

    2016-09-01

    A block diagram of a facility for combined magnetron-laser deposition of coatings and of the systems of controlling and managing this process is considered. The results of analysis of the influence of the gas medium and of laser radiation parameters on the emission-optical properties of laser plasma are considered. The influence of the laser plasma on the electric characteristics of a magnetron discharge is analyzed. The formation of the laser plasma-initiated pulse arc discharge has been established and the influence of the laser radiation parameters on the electric characteristics of this discharge has been determined. The emission optical spectra of the magnetron discharge plasma and of erosion laser plasma are compared separately and in combination.

  20. Ballistic Evaluation of rolled Homogeneous Steel Armor with Tungsten Carbide and Titanium Carbide Facing.

    Science.gov (United States)

    1960-12-01

    LABORATORIES BALLISTIC EVALUATION OF ROLLED HMtOGE14EOUS STEEL ASWKR f VITH TUNGSTEN CARBIDE AND TITANIUM CARBIDE FACING (U) TECHNICAL REPORT NO. WAL...carbide steel and titanium carbide steel composite armor when attacked by cal. .40 H19B WC cores, cal. .0 AP W2 projectiles, ZOIN fragment simulating...determine the effectiveness of tungsten car- bide (WC) and titanium carbide (TIC) facing on steel armor for the defeat of steel and tungsten carbide

  1. Evaluation of various metallic coatings on steel to mitigate biofilm formation.

    Science.gov (United States)

    Kanematsu, Hideyuki; Ikigai, Hajime; Yoshitake, Michiko

    2009-02-01

    In marine environments and water systems, it is easy for many structures to form biofilms on their surfaces and to be deteriorated due to the corrosion caused by biofilm formation by bacteria. The authors have investigated the antibacterial effects of metallic elements in practical steels so far to solve food-related problems, using Escherichia coli and Staphylococcus aureus. However, from the viewpoint of material deterioration caused by bacteria and their antifouling measures, we should consider the biofilm behavior as aggregate rather than individual bacterium. Therefore, we picked up Pseudomonas aeruginosa and Pseudoalteromonas carageenovara in this study, since they easily form biofilms in estuarine and marine environments. We investigated what kind of metallic elements could inhibit the biofilm formation at first and then discussed how the thin films of those inhibitory elements on steels could affect biofilm formation. The information would lead to the establishment of effective antifouling measures against corrosion in estuarine and marine environments.

  2. Evaluation of Various Metallic Coatings on Steel to Mitigate Biofilm Formation

    Directory of Open Access Journals (Sweden)

    Hajime Ikigai

    2009-02-01

    Full Text Available In marine environments and water systems, it is easy for many structures to form biofilms on their surfaces and to be deteriorated due to the corrosion caused by biofilm formation by bacteria. The authors have investigated the antibacterial effects of metallic elements in practical steels so far to solve food-related problems, using Escherichia coli and Staphylococcus aureus. However, from the viewpoint of material deterioration caused by bacteria and their antifouling measures, we should consider the biofilm behavior as aggregate rather than individual bacterium. Therefore, we picked up Pseudomonas aeruginosa and Pseudoalteromonas carageenovara in this study, since they easily form biofilms in estuarine and marine environments. We investigated what kind of metallic elements could inhibit the biofilm formation at first and then discussed how the thin films of those inhibitory elements on steels could affect biofilm formation. The information would lead to the establishment of effective antifouling measures against corrosion in estuarine and marine environments.

  3. Highly Electrically Conducting Glass-Graphene Nanoplatelets Hybrid Coatings.

    Science.gov (United States)

    Garcia, E; Nistal, A; Khalifa, A; Essa, Y; Martín de la Escalera, F; Osendi, M I; Miranzo, P

    2015-08-19

    Hybrid coatings consisting of a heat resistant Y2O3-Al2O3-SiO2 (YAS) glass containing 2.3 wt % of graphene nanoplatelets (GNPs) were developed by flame spraying homogeneous ceramic powders-GNP granules. Around 40% of the GNPs survived the high spraying temperatures and were distributed along the splat-interfaces, forming a percolated network. These YAS-GNP coatings are potentially interesting in thermal protection systems and electromagnetic interference shields for aerospace applications; therefore silicon carbide (SiC) materials at the forefront of those applications were employed as substrates. Whereas the YAS coatings are nonconductive, the YAS-GNP coatings showed in-plane electrical conductivity (∼10(2) S·m(-1)) for which a low percolation limit (below 3.6 vol %) is inferred. Indentation tests revealed the formation of a highly damaged indentation zone showing multiple shear displacements between adjacent splats probably favored by the graphene sheets location. The indentation radial cracks typically found in brittle glass coatings are not detected in the hybrid coatings that are also more compliant.

  4. Growth kinetics of cubic carbide free layers in graded cemented carbides

    Science.gov (United States)

    Shi, Liu-Yong; Liu, Yi-Min; Huang, Ji-Hua; Zhang, Shou-Quan; Zhao, Xing-Ke

    2012-01-01

    In order to reveal the formation mechanism of cubic carbide free layers (CCFL), graded cemented carbides with CCFL in the surface zone were fabricated by a one-step sintering procedure in vacuum, and the analysis on microstructure and element distribution were performed by scanning electron microscopy (SEM) and electron probe micro-analyzer (EPMA), respectively. A new physical model and kinetic equation were established based on experimental results. Being different from previous models, this model suggests that nitrogen diffusion outward is only considered as an induction factor, and the diffusion of titanium through liquid phase plays a dominative role. The driving force of diffusion is expressed as the differential value between nitrogen partial pressure and nitrogen equilibrium pressure essentially. Simulation results by the kinetic equation are in good agreement with experimental values, and the effect of process parameters on the growth kinetics of CCFL can also be explained reasonably by the current model.

  5. Chemical vapor deposited fiber coatings and chemical vapor infiltrated ceramic matrix composites

    Energy Technology Data Exchange (ETDEWEB)

    Kmetz, M.A.

    1992-01-01

    Conventional Chemical Vapor Deposition (CVD) and Organometallic Chemical Vapor Deposition (MOCVD) were employed to deposit a series of interfacial coatings on SiC and carbon yarn. Molybdenum, tungsten and chromium hexacarbonyls were utilized as precursors in a low temperature (350[degrees]C) MOCVD process to coat SiC yarn with Mo, W and Cr oxycarbides. Annealing studies performed on the MoOC and WOC coated SiC yarns in N[sub 2] to 1,000[degrees]C establish that further decomposition of the oxycarbides occurred, culminating in the formation of the metals. These metals were then found to react with Si to form Mo and W disilicide coatings. In the Cr system, heating in N[sub 2] above 800[degrees]C resulted in the formation of a mixture of carbides and oxides. Convention CVD was also employed to coat SiC and carbon yarn with C, Bn and a new interface designated BC (a carbon-boron alloy). The coated tows were then infiltrated with SiC, TiO[sub 2], SiO[sub 2] and B[sub 4]C by a chemical vapor infiltration process. The B-C coatings were found to provide advantageous interfacial properties over carbon and BN coatings in several different composite systems. The effectiveness of these different coatings to act as a chemically inert barrier layer and their relationship to the degree of interfacial debonding on the mechanical properties of the composites were examined. The effects of thermal stability and strength of the coated fibers and composites were also determined for several difference atmospheres. In addition, a new method for determining the tensile strength of the as-received and coated yarns was also developed. The coated fibers and composites were further characterized by AES, SEM, XPS, IR and X-ray diffraction analysis.

  6. Nanostructured TaxC interlayer synthesized via double glow plasma surface alloying process for diamond deposition on cemented carbide

    Science.gov (United States)

    Rong, Wolong; Hei, Hongjun; Zhong, Qiang; Shen, Yanyan; Liu, Xiaoping; Wang, Xin; Zhou, Bing; He, Zhiyong; Yu, Shengwang

    2015-12-01

    The aim in this work was to improve the adhesion of diamond coating with pre-deposition of a TaxC interlayer on cemented carbide (WC-Co) substrate by double glow plasma surface alloying technique. The following deposition of diamond coating on the interlayer was performed in a microwave plasma chemical vapor deposition (MPCVD) reactor. TaxC interlayer with an inner diffusion layer and an outer deposition layer was composed of Ta2C and TaC nanocrystalline, and it exhibited a special compact surface morphology formed of flower-shaped pits. As the gradual element distributions existed in the diffusion layer, the interlayer displayed a superior adherence to the substrate with significantly enhanced surface microhardness to the original substrate. After CVD process, the preferred orientation of TaC changed from (2 2 2) to (2 0 0) plane, and a uniform and tense diamond coating with adhesion referred to class HF 2 at least (Verein Deutscher Ingenieure 3198 norm) was obtained on the interlayered substrate. It indicated that the diffusion of Co was effectively inhibited by the formation of TaxC diffusion-deposition interlayer. The TaxC interlayer is most likely to improve the performance of diamond coatings used in cutting tools.

  7. Synthesis and characterization of poly(divinylbenzene)-coated magnetic iron oxide nanoparticles as precursor for the formation of air-stable carbon-coated iron crystalline nanoparticles.

    Science.gov (United States)

    Boguslavsky, Yonit; Margel, Shlomo

    2008-01-01

    Maghemite (gamma-Fe2O3) nanoparticles of 15 +/- 3 nm diameter were prepared by nucleation of gelatin/iron oxide followed by growth of gamma-Fe2O3 films onto these nuclei. The gamma-Fe2O3 nanoparticles were coated with polydivinylbenzene (PDVB) by emulsion polymerization of divinylbenzene (DVB) in an aqueous continuous phase containing the gamma-Fe2O3 nanoparticles. The PDVB-coated gamma-Fe2O3 nanoparticles, dispersed in water, were separated from homo-PDVB nanoparticles using the high gradient magnetic field (HGMF) technique. The influence of DVB concentration on the amount of PDVB coating, on the size and size distribution of the coated gamma-Fe2O3 nanoparticles and on their magnetic properties, has been investigated. Air-stable carbon-coated iron (alpha-Fe/C) crystalline nanoparticles of 41 +/- 12 nm diameter have been prepared by annealing the PDVB-coated gamma-Fe2O3 nanoparticles at 1050 degrees C in an inert atmosphere. These nanoparticles exhibit high saturation magnetization value (83 emu g(-1)) and excellent resistance to oxidation. Characterization of the PDVB-coated gamma-Fe2O3 and of the alpha-Fe/C nanoparticles has been accomplished by TEM, HRTEM, DLS, FTIR, XRD, thermal analysis, zeta-potential, and magnetic measurements.

  8. Calcimicrobial oncoid coatings from the Pliensbachian Massone Member (Calcari Grigi Formation, Trento Platform, Italy. Preliminary communication.

    Directory of Open Access Journals (Sweden)

    Antonietta Cherchi

    2005-10-01

    Full Text Available Oncoids built by calcimicrobial laminae from the Pliensbachian Massone Member (Calcari Grigi Formation, Trento Platform have been studied in detail for the first time. Two groups of microorganisms attributed to calcified cyanobacteria have been identified.The first represents a new taxon of the family Thaumatoporellaceae De Castro; the second is provisionally assigned to Pseudolithocodium carpaticum Mišik.

  9. Formation, Clearance and Mouthfeel Perception of Oral Coatings Formed by Emulsion-Filled Gels

    NARCIS (Netherlands)

    Camacho, Sara; Liu, Kun; Linden, Van Der Anoek; Stieger, Markus; De Velde, Van Fred

    2015-01-01

    Four emulsion-filled gelatin gels varying in fat content (5 and 15%) and type of emulsifier (whey protein isolate: fat droplets bound to matrix; Tween 20: fat droplets unbound to matrix) were studied. We investigated (1) the formation and clearance dynamics of fat deposition on the tongue using in

  10. Formation, Clearance and Mouthfeel Perception of Oral Coatings Formed by Emulsion-Filled Gels

    NARCIS (Netherlands)

    Camacho, Sara; Liu, Kun; Linden, Van Der Anoek; Stieger, Markus; De Velde, Van Fred

    2015-01-01

    Four emulsion-filled gelatin gels varying in fat content (5 and 15%) and type of emulsifier (whey protein isolate: fat droplets bound to matrix; Tween 20: fat droplets unbound to matrix) were studied. We investigated (1) the formation and clearance dynamics of fat deposition on the tongue using in v

  11. A Functional DNase I Coating to Prevent Adhesion of Bacteria and the Formation of Biofilm

    NARCIS (Netherlands)

    Swartjes, Jan J. T. M.; Das, Theerthankar; Sharifi, Shahriar; Subbiahdoss, Guruprakash; Sharma, Prashant K.; Krom, Bastiaan P.; Busscher, Henk J.; van der Mei, Henny C.

    2013-01-01

    Biofilms are detrimental in many industrial and biomedical applications and prevention of biofilm formation has been a prime challenge for decades. Biofilms consist of communities of adhering bacteria, supported and protected by extracellular-polymeric-substances (EPS), the so-called house of biofil

  12. On Pattern Formation Mechanisms for Lepidopteran Wing Patterns and Mammalian Coat Markings

    Science.gov (United States)

    Murray, J. D.

    1981-10-01

    The patterns on wings of Lepidoptera can be generated with a few pattern elements, but no mechanism has been suggested for producing them. I consider two of the basic patterns, namely, central symmetry and dependent patterns. A biochemically plausible model mechanism is proposed for generating major aspects of these patterns, based on a diffusing morphogen that activates a gene or colour-specific enzyme in a threshold manner to generate a stable heterogeneous spatial pattern. The model is applied to the determination stream hypothesis of Kuhn & von Engelhardt (Wilhelm Roux Arch. Entw Mech. Org. 130, 660 (1933)), and results from the model compared with their microcautery experiments on the pupal wing of Ephestia kuhniella. In the case of dependent patterns, results are compared with patterns on specific Papilionidae. For the same mechanism and a fixed set of parameters I demonstrate the important roles of geometry and scale on the spatial patterns obtained. The results and evidence presented here suggest the existence of diffusion fields of the order of several millimetres, which are very much larger than most embryonic fields. The existence of zones of polarizing activity is also indicated. Colour patterns on animals are considered to be genetically determined, but the mechanism is not known. I have previously suggested that a single mechanism that can exhibit an infinite variety of patterns is a candidate for that mechanism, and proposed that a reaction-diffusion system that can be diffusively driven unstable could be responsible for the laying down of the spacing patterns that generates the prepattern for animal coat markings. For illustrative purposes I consider a practical reaction mechanism, which exhibits substrate inhibition, and show that the geometry and scale of the domain (part of the epidermis) play a crucial role in the structural patterns that result. Patterns are obtained for a selection of geometries, and general features are related to the coat

  13. Toward a Kinetic Model of Silicon Carbide Condensation in Type II Supernovae

    Science.gov (United States)

    Deneault, Ethan A. N.

    2017-01-01

    One of the most interesting types of dust grain extracted from terrestrial meteorites is the silicon carbide X-grain (SiC-X). These grains bear distinct isotopic signatures which classify them as supernova condensates, but their formation within the ejecta has not been well-studied. Using a kinetic chemistry network, we investigate possible pathways that lead to the formation of silicon carbide grains in the cooling outflows of type II supernovae.

  14. Efficacy of a small cell-binding peptide coated hydroxyapatite substitute on bone formation and implant fixation in sheep.

    Science.gov (United States)

    Ding, Ming; Andreasen, Christina M; Dencker, Mads L; Jensen, Anders E; Theilgaard, Naseem; Overgaard, Søren

    2015-04-01

    Cylindrical critical size defects were created at the distal femoral condyles bilaterally of eight female adult sheep. Titanium implants with 2-mm concentric gaps were inserted and the gaps were filled with one of the four materials: allograft; a synthetic 15-amino acid cell-binding peptide coated hydroxyapatite (ABM/P-15); hydroxyapatite + βtricalciumphosphate+ Poly-Lactic-Acid (HA/βTCP-PDLLA); or ABM/P-15+HA/βTCP-PDLLA. After nine weeks, bone-implant blocks were harvested and sectioned for micro-CT scanning, push-out test, and histomorphometry. Significant bone formation and implant fixation could be observed in all four groups. Interestingly, the microarchitecture of the ABM/P-15 group was significantly different from the control group. Tissue volume fraction and thickness were significantly greater in the ABM/P-15 group than in the allograft group. Bone formation and bone ingrowth to porous titanium implant were not significantly different among the four groups. The ABM/P-15 group had similar shear mechanical properties on implant fixation as the allograft group. Adding HA/βTCP-PDLLA to ABM/P-15 did not significantly change these parameters. This study revealed that ABM/P-15 had significantly bone formation in concentric gap, and its enhancements on bone formation and implant fixation were at least as good as allograft. It is suggested that ABM/P-15 might be a good alternative biomaterial for bone implant fixation in this well-validated critical-size defect gap model in sheep. Nevertheless, future clinical researches should focus on prospective, randomized, controlled trials in order to fully elucidate whether ABM/P-15 could be a feasible candidate for bone substitute material in orthopedic practices.

  15. Palladium in cubic silicon carbide: Stability and kinetics

    Science.gov (United States)

    Roma, Guido

    2009-12-01

    Several technological applications of silicon carbide are concerned with the introduction of palladium impurities. Be it intentional or not, this may lead to the formation of silicides. Not only this process is not well understood, but the basic properties of palladium impurities in silicon carbide, such as solubility or diffusion mechanisms, are far from being known. Here the stability and kinetics of isolated Pd impurities in cubic silicon carbide are studied by first principles calculations in the framework of density functional theory. The preferential insertion sites, as well as the main migration mechanisms, are analyzed and presented here, together with the results for solution and migration energies. The early stages of nucleation are discussed based on the properties of isolated impurities and the smallest clusters.

  16. Photoactive TiO2 Films Formation by Drain Coating for Endosulfan Degradation

    Directory of Open Access Journals (Sweden)

    Natalia Tapia-Orozco

    2013-01-01

    Full Text Available Heterogeneous photocatalysis is an advanced oxidation process in which a photoactive catalyst, such as TiO2, is attached to a support to produce free radical species known as reactive oxygen species (ROS that can be used to break down toxic organic compounds. In this study, the draining time, annealing temperature, and draining/annealing cycles for TiO2 films grown by the drain coating method were evaluated using a 23 factorial experimental design to determine the photoactivity of the films via endosulfan degradation. The TiO2 films prepared with a large number of draining/annealing cycles at high temperatures enhanced (P>0.05 endosulfan degradation and superoxide radical generation after 30 minutes of illumination with UV light. We demonstrated a negative correlation (R2=0.69; P>0.01 between endosulfan degradation and superoxide radical generation. The endosulfan degradation rates were the highest at 30 minutes with the F6 film. In addition, films prepared using conditions F1, F4, and F8 underwent an adsorption/desorption process. The kinetic reaction constants, Kapp (min−1, were 0.0101, 0.0080, 0.0055, 0.0048, and 0.0035 for F6, F2, F5, F3, and F1, respectively. The endosulfan metabolites alcohol, ether, and lactone were detected and quantified at varying levels in all photocatalytic assays.

  17. Electrochemical reduction of CO2 to formate catalyzed by electroplated tin coating on copper foam

    Science.gov (United States)

    Wang, Yan; Zhou, Jing; Lv, Weixin; Fang, Hailin; Wang, Wei

    2016-01-01

    Sn/f-Cu electrode has been prepared by electrodeposition Sn on a Cu foam substrate in aqueous plating solution, which has been used as the cathode for electrochemical reduction of carbon dioxide (CO2) in aqueous KHCO3 solution. Here, we have explored the effects of the deposition time and the electrolysis potential on the Faradaic efficiency for producing formate. The results demonstrate that maximum Faradaic efficiency of 83.5% is obtained at -1.8 V vs. Ag/AgCl when the Sn/f-Cu electrode is prepared by electrodeposition for 35 min. The Sn/f-Cu electrode exhibits excellent catalytic activity for CO2 reduction compared with the Cu foam electrode and the Sn plate electrode. The average current density and the production rate of formate for the Sn/f-Cu electrode are more than twice those for the Sn plate electrode during electrochemical reduction of CO2.

  18. Apatite formation on alkaline-treated dense TiO2 coatings deposited using the solution precursor plasma spray process.

    Science.gov (United States)

    Chen, Dianying; Jordan, Eric H; Gell, Maurice; Wei, Mei

    2008-05-01

    A dense titania (TiO2) coating was deposited from an ethanol-based solution containing titanium isopropoxide using the solution precursor plasma spray (SPPS) process. XRD and Raman spectrum analyses confirmed that the coating is exclusively composed of rutile TiO2. SEM micrographs show the as-sprayed coating is dense with a uniform thickness and there are no coarse splat boundaries. The as-sprayed coating was chemically treated in 5M NaOH solution at 80 degrees C for 48 h. The bioactivity of as-sprayed and alkaline-treated coatings was investigated by immersing the coatings in simulated body fluid (SBF) for 14-28 days, respectively. Aft