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Sample records for btu coal gasification

  1. High-Btu coal gasification processes

    Energy Technology Data Exchange (ETDEWEB)

    Blazek, C.F.; Baker, N.R.; Tison, R.R.

    1979-01-01

    This evaluation provides estimates of performance and cost data for advanced technology, high-Btu, coal gasification facilities. The six processes discussed reflect the current state-of-the-art development. Because no large commercial gasification plants have yet been built in the United States, the information presented here is based only on pilot-plant experience. Performance characteristics that were investigated include unit efficiencies, product output, and pollution aspects. Total installed plant costs and operating costs are tabulated for the various processes. The information supplied here will assist in selecting energy conversion units for an Integrated Community Energy System (ICES).

  2. Recent regulatory experience of low-Btu coal gasification. Volume III. Supporting case studies

    Energy Technology Data Exchange (ETDEWEB)

    Ackerman, E.; Hart, D.; Lethi, M.; Park, W.; Rifkin, S.

    1980-02-01

    The MITRE Corporation conducted a five-month study for the Office of Resource Applications in the Department of Energy on the regulatory requirements of low-Btu coal gasification. During this study, MITRE interviewed representatives of five current low-Btu coal gasification projects and regulatory agencies in five states. From these interviews, MITRE has sought the experience of current low-Btu coal gasification users in order to recommend actions to improve the regulatory process. This report is the third of three volumes. It contains the results of interviews conducted for each of the case studies. Volume 1 of the report contains the analysis of the case studies and recommendations to potential industrial users of low-Btu coal gasification. Volume 2 contains recommendations to regulatory agencies.

  3. Low- and medium-Btu coal gasification processes

    Energy Technology Data Exchange (ETDEWEB)

    Baker, N.R.; Blazek, C.F.; Tison, R.R.

    1979-01-01

    Coal gasifiers, for the production of low- and medium-Btu fuel gases, come in a wide variety of designs and capacities. For single gasifier vessels gas energy production rates range from about 1 to 18 billion Btu/day. The key characteristics of gasifiers that would be of importance for their application as an energy source in Integrated Community Energy Systems (ICES) are evaluated here. The types of gasifiers considered here are single- and two-stage, fixed-bed units; fluidized-bed units; and entrained-bed units, as producers of both low-Btu (less than 200 Btu/SCF and medium-Btu (200 to 400 Btu/SCF) gases. The gasifiers are discussed with respect to maximum and minimum capacity, the effect of feed coal parameters, product characteristics, thermal efficiency, environmental effects, operating and maintenance requirements, reliability, and cost. Some of the most recent development work in this area of coal conversion, and use of these gas products also is considered. Except in small plant installations (< 10/sup 9/ Btu/day) the annual operating costs for the various gasifier types are approximately the same. This is somewhat surprising in view of the personnel requirements, efficiencies, utility requirements, heating value of the product gas, and operating characteristics associated with each. Operating costs tend to increase with a power function exponent of 0.92 (i.e., a doubling in plant capacity increases the operating cost by about 1.9).

  4. Low-Btu coal gasification in the United States: company topical. [Brick producers

    Energy Technology Data Exchange (ETDEWEB)

    Boesch, L.P.; Hylton, B.G.; Bhatt, C.S.

    1983-07-01

    Hazelton and other brick producers have proved the reliability of the commercial size Wellman-Galusha gasifier. For this energy intensive business, gas cost is the major portion of the product cost. Costs required Webster/Hazelton to go back to the old, reliable alternative energy of low Btu gasification when the natural gas supply started to be curtailed and prices escalated. Although anthracite coal prices have skyrocketed from $34/ton (1979) to over $71.50/ton (1981) because of high demand (local as well as export) and rising labor costs, the delivered natural gas cost, which reached $3.90 to 4.20/million Btu in the Hazelton area during 1981, has allowed the producer gas from the gasifier at Webster Brick to remain competitive. The low Btu gas cost (at the escalated coal price) is estimated to be $4/million Btu. In addition to producing gas that is cost competitive with natural gas at the Webster Brick Hazelton plant, Webster has the security of knowing that its gas supply will be constant. Improvements in brick business and projected deregulation of the natural gas price may yield additional, attractive cost benefits to Webster Brick through the use of low Btu gas from these gasifiers. Also, use of hot raw gas (that requires no tar or sulfur removal) keeps the overall process efficiency high. 25 references, 47 figures, 14 tables.

  5. Environmental and technical aspects of the utilization of SRC, AFBC, and low-Btu coal gasification in industrial processes

    Energy Technology Data Exchange (ETDEWEB)

    Dauzvardis, P.A.; Brown, C.D.; Hamilton, R.W.; Habegger, L.J.

    1978-10-01

    The decreasing availability of oil and natural gas has stimulated the search for industrial coal-utilization methods that are alternatives to conventional coal combustion. Three such alternative methods discussed in this report are solvent refined coal (SRC-I), atmospheric fluidized bed combustion (AFBC), and low-Btu coal gasification. Clean low-Btu gas and SRC may have several nonboiler industrial applications. In contrast to conventional coal combustion, use of these fuels has the potential for reduced environmental impact at the industrial plant site, although the impact of coal mining and transportation will be higher. The impact of coal gasification and liquefaction on occupational health and safety will cause the greatest concern.

  6. Engineering support services for the DOE/GRI coal gasification research program. Safety assurance study of high-Btu coal-gasification pilot plants and process development units

    Energy Technology Data Exchange (ETDEWEB)

    Bostwick, L.E.; Chen, R.G.; Coyle, D.A.; Ethridge, T.R.; Hubbard, D.A.; Scales, D.; Senules, E.A.; Shah, K.V.; Singer, D.L.; Smith, M.R.

    1981-04-01

    The purpose of this study was to identify risks and provide suggestions to improve and assure the safety of the high BTU coal gasification units (pilot plants and process development units) currently in the joint US Department of Energy and The Gas Research Institute (DOE/GRI) program. This was accomplished by performing a systematic detailed investigation of the gasifiers for each of the processes to identify operating conditions or equipment deficiences that could lead to potential hazards. This report documents the potential hazards identified to date. It is expected that the study will contribute to the improved safety aspect of larger scale production units by providing descriptions of the lessons learned. This safety assurance study involved a detailed systematic investigation of the gasifier area and related equipment of six different gasification units: Bell Aerosopace, BI-GAS, Exxon, Hygas, Rockwell and Westinghouse.

  7. Energy Conversion Alternatives Study (ECAS), Westinghouse phase 1. Volume 3: Combustors, furnaces and low-BTU gasifiers. [used in coal gasification and coal liquefaction (equipment specifications)

    Science.gov (United States)

    Hamm, J. R.

    1976-01-01

    Information is presented on the design, performance, operating characteristics, cost, and development status of coal preparation equipment, combustion equipment, furnaces, low-Btu gasification processes, low-temperature carbonization processes, desulfurization processes, and pollution particulate removal equipment. The information was compiled for use by the various cycle concept leaders in determining the performance, capital costs, energy costs, and natural resource requirements of each of their system configurations.

  8. Commercial low-Btu coal-gasification plant. Feasibility study: General Refractories Company, Florence, Kentucky. Volume I. Project summary. [Wellman-Galusha

    Energy Technology Data Exchange (ETDEWEB)

    None

    1981-11-01

    In response to a 1980 Department of Energy solicitation, the General Refractories Company submitted a Proposal for a feasibility study of a low Btu gasification facility for its Florence, KY plant. The proposed facility would substitute low Btu gas from a fixed bed gasifier for natural gas now used in the manufacture of insulation board. The Proposal from General Refractories was prompted by a concern over the rising costs of natural gas, and the anticipation of a severe increase in fuel costs resulting from deregulation. The proposed feasibility study is defined. The intent is to provide General Refractories with the basis upon which to determine the feasibility of incorporating such a facility in Florence. To perform the work, a Grant for which was awarded by the DOE, General Refractories selected Dravo Engineers and Contractors based upon their qualifications in the field of coal conversion, and the fact that Dravo has acquired the rights to the Wellman-Galusha technology. The LBG prices for the five-gasifier case are encouraging. Given the various natural gas forecasts available, there seems to be a reasonable possibility that the five-gasifier LBG prices will break even with natural gas prices somewhere between 1984 and 1989. General Refractories recognizes that there are many uncertainties in developing these natural gas forecasts, and if the present natural gas decontrol plan is not fully implemented some financial risks occur in undertaking the proposed gasification facility. Because of this, General Refractories has decided to wait for more substantiating evidence that natural gas prices will rise as is now being predicted.

  9. Application of availability engineering to coal gasification systems. A study of a Woodall/Duckham low-btu gasifier system for the Erie Mining Co

    Energy Technology Data Exchange (ETDEWEB)

    Doctor, R.D.; Wang, P.Y.; Chopra, P.S.

    1979-07-01

    The Erie Mining Company, Hoyt Lakes, Minnesota and the Department of Energy have studied construction of a demonstration coal gasification system utilizing Woodall/Duckham technology. The system would convert approximately 460 tons/day of either eastern or western coal to produce 45 MM SCF of fuel gas with a heating value of 176 Btu (HHV)/SCF as well as a coal tar and oil product that could be used as a back-up fuel. This report applies reliability, maintainability, and availability (RMA) engineering methods to this system. RMA methods make it possible to assess areas of system operation such as criticality of subsystems, unit availability, analysis of the net system availability, cost advantages of various configurations, lost production costs, and capital versus maintenance cost-trade-offs. This study indicates that the annual fuel production goal will be met if the contribution of the tar and oil product heating value is credited together with the fuel gas. This study was conducted for the US Department of Energy in support of the Office of Initial Operations and Materials, Division of Fossil Demonstration Plants.

  10. Coal gasification. Quarterly report, April--June 1977

    Energy Technology Data Exchange (ETDEWEB)

    None

    1978-01-01

    The conversion of coal to high-Btu gas requires a chemical and physical transformation of solid coal. However, because coal has widely differing chemical and physical properties, depending on where it is mined, it is difficult to process. Therefore, to develop the most suitable techniques for gasifying coal, ERDA, together with the American Gas Association, is sponsoring the development of several advanced conversion processes. Although the basic coal-gasification chemical reactions are the same for each process, the processes under development have unique characteristics. A number of the processes for converting coal to high Btu and to low Btu gas have reached the pilot plant stage. The responsibility for designing, constructing and operating each of these pilot plants is defined and progress on each during the quarter is described briefly. The accumulation of data for a coal gasification manual and the development of mathematical models of coal gasification processes are reported briefly. (LTN)

  11. Coal gasification. Quarterly report, April-June 1979

    Energy Technology Data Exchange (ETDEWEB)

    None

    1980-04-01

    In DOE's program for the conversion of coal to gaseous fuels both high-and low-Btu gasification processes are being developed. High-Btu gas can be distributed economically to consumers in the same pipeline systems now used to carry natural gas. Low-Btu gas, the cheapest of the gaseous fuels produced from coal, can be used economically only on site, either for electric power generation or by industrial and petrochemical plants. High-Btu natural gas has a heating value of 950 to 1000 Btu per standard cubic foot, is composed essentially of methane, and contains virtually no sulfur, carbon monoxide, or free hydrogen. The conversion of coal to High-Btu gas requires a chemical and physical transformation of solid coal. Coals have widely differing chemical and physical properties, depending on where they are mined, and are difficult to process. Therefore, to develop the most suitable techniques for gasifying coal, DOE, together with the American Gas Association (AGA), is sponsoring the development of several advanced conversion processes. Although the basic coal-gasification chemical reactions are the same for each process, each of the processes under development have unique characteristics. A number of the processes for converting coal to high-Btu gas have reached the pilot plant Low-Btu gas, with a heating value of up to 350 Btu per standard cubic foot, is an economical fuel for industrial use as well as for power generation in combined gas-steam turbine power cycles. Because different low-Btu gasification processes are optimum for converting different types of coal, and because of the need to provide commercially acceptable processes at the earliest possible date, DOE is sponsoring the concurrent development of several basic types of gasifiers (fixed-bed, fluidized-bed, and entrained-flow).

  12. Low-Btu gasifer emissions toxicology status report, December 1, 1980-May 31, 1981

    Energy Technology Data Exchange (ETDEWEB)

    Benson, J M [ed.

    1982-03-01

    The goal is to assess inhalation hazards to plant workers and the general population that may be associated with low Btu coal gasification. To achieve this goal, it is necessary to characterize the potential toxicants in liquid and solid process and waste streams. To these ends, the experimental low Btu gasifier at the Morgantown Energy Technology Center (METC) has been sampled to determine aerosol components in gaseous process streams and to assess potential toxicants in liquid and solid effluent streams. The most recent sampling efforts were in September 1980 and June 1981. This report concentrates on results obtained from December 1, 1980 to June 1, 1981 and does not include results of the June 1981 sampling trip.

  13. Coal gasification. Quarterly report, January--March 1977

    Energy Technology Data Exchange (ETDEWEB)

    None

    1977-12-01

    High-Btu natural gas has a heating value of 950 to 1,000 Btu per standard cubic foot, is composed essentially of methane, and contains virtually no sulfur, carbon monoxide, or free hydrogen. The conversion of coal to high-Btu gas requires a chemical and physical transformation of solid coal. However, because coal has widely differing chemical and physical properties, depending on where it is mined, it is difficult to process. Therefore, to develop the most suitable techniques for gasifying coal, ERDA, together with the American Gas Association is sponsoring the development of several advanced conversion processes. Although the basic coal-gasification chemical reactions are the same for each process, the processes under development have unique characteristics. A number of the processes for converting coal to high Btu and to low Btu gas have reached the pilot plant stage. The responsibility for designing, constructing and operating each of these pilot plants is defined and progress on each during the quarter is described briefly. The accumulation of data for a coal gasification manual and the development of mathematical models of coal gasification processes are reported briefly. (LTN)

  14. Coal gasification and its applications

    Energy Technology Data Exchange (ETDEWEB)

    Bell, D.; Towler, B.

    2010-07-01

    This book approaches coal gasification and related technologies from a process engineering point of view, with topics chosen to aid the process engineer who is interested in a complete, coal-to-products system. It provides a perspective for engineers and scientists who analyze and improve components of coal conversion processes. The first topic describes the nature and availability of coal. Next, the fundamentals of gasification are described, followed by a description of gasification technologies and gas cleaning processes. The conversion of syngas to electricity, fuels and chemicals is then discussed. Finally, process economics are covered. Emphasis is given to the selection of gasification technology based on the type of coal fed to the gasifier and desired end product: E.g., lower temperature gasifiers produce substantial quantities of methane, which is undesirable in an ammonia synthesis feed. This book also reviews gasification kinetics which is informed by recent papers and process design studies by the US Department of Energy and other groups. Approaches coal gasification and related technologies from a process engineering point of view, providing a perspective for engineers and scientists who analyze and improve components of coal conversion processes - Describes the fundamentals of gasification, gasification technologies, and gas cleaning processes - Emphasizes the importance of the coal types fed to the gasifier and desired end products - Covers gasification kinetics.

  15. Coal gasification. Quarterly report, July--September 1977

    Energy Technology Data Exchange (ETDEWEB)

    None

    1978-02-01

    The conversion of coal to high-Btu gas requires a chemical and physical transformation of solid coal. However, because coal has widely differing chemical and physical properties, depending on where it is mined, it is difficult to process. Therefore, to develop the most suitable techniques for gasifying coal, ERDA, together with the American Gas Association, is sponsoring the development of several advanced conversion processes. Although the basic coal-gasification chemical reactions are the same for each process, the processes under development have unique characteristics. There are, for example, important differences in reactor configurations and methods of supplying heat for gasification. Moreover, because these processes require high temperatures and some require high pressures, temperature-resistant alloys and new pressure vessels must be developed to obtain reliable performance. A number of the processes for converting coal to high-Btu and to low-Btu gas have reached the pilot plant stage. The responsibility for designing, constructing and operating each of these pilot plants is defined and progress on each during the quarter is described briefly. The accumulation of data for a coal gasification manual and the development of mathematical models of coal gasification processes are reported briefly. (LTN)

  16. The shell coal gasification process

    Energy Technology Data Exchange (ETDEWEB)

    Koenders, L.O.M.; Zuideveld, P.O. [Shell Internationale Petroleum Maatschappij B.V., The Hague (Netherlands)

    1995-12-01

    Future Integrated Coal Gasification Combined Cycle (ICGCC) power plants will have superior environmental performance and efficiency. The Shell Coal Gasification Process (SCGP) is a clean coal technology, which can convert a wide range of coals into clean syngas for high efficiency electricity generation in an ICGCC plant. SCGP flexibility has been demonstrated for high-rank bituminous coals to low rank lignites and petroleum coke, and the process is well suited for combined cycle power generation, resulting in efficiencies of 42 to 46% (LHV), depending on choice of coal and gas turbine efficiency. In the Netherlands, a 250 MWe coal gasification combined cycle plant based on Shell technology has been built by Demkolec, a development partnership of the Dutch Electricity Generating Board (N.V. Sep). The construction of the unit was completed end 1993 and is now followed by start-up and a 3 year demonstration period, after that the plant will be part of the Dutch electricity generating system.

  17. Coal gasification. Quarterly report, October-December 1978

    Energy Technology Data Exchange (ETDEWEB)

    1979-09-01

    DOE's program for the conversion of coal to gaseous fuels was started by two of its predecessor agencies: the Office of Coal Research (OCR) and ERDA. The US Bureau of Mines, Department of Interior, had previously done research in the 1930's. Both high- and low-Btu gasification processes are being developed. High-Btu gas can be distributed economically to consumers in the same pipeline systems now used to carry natural gas. Low-Btu gas, the cheapest of the gaseous fuels produced from coal, can be used economically only on site, either for electric power generation or by industrial and petrochemical plants. The conversion of coal to high-Btu gas requires a chemical and physical transformation of solid coal. Coals have widely differing chemical and physical properties depending on where they are mined, and are difficult to process. Therefore, to develop the most suitable techniques for gasifying coal, DOE, together with the American Gas Association (AGA), is sponsoring the development of several conversion processes. Although the basic coal-gasification chemical reactions are the same for each process, each of the processes under development have unique characteristics. There are, for example, important differences in reactor configurations and methods of supplying heat for gasification. Moreover, because these processes require high temperatures, because some require high pressures, and because all produce corrosive and chemically-active gases, resistant alloys and new pressure vessels must be developed to obtain reliable performance. A number of the processes for converting coal to high-Btu gas have reached the pilot plant stage. Laboratory research is also continuing in order to develop data for verifying the feasibility of each specific process and for supporting the operation of each plant. Responsibility for designing, constructing, and operating these pilot plants is contracted to individual companies. Each process is described briefly.

  18. Coal gasification. Quarterly report, October--December 1977

    Energy Technology Data Exchange (ETDEWEB)

    None

    1978-05-01

    A number of the processes for converting coal to gas supported by US DOE have reached the pilot plant stage. Laboratory research is also continuing in order to develop data for verifying the feasibility of the specific process and for supporting the operation of the plant. Responsibility for designing, constructing, and operating these pilot plants is given. The most successful test to date was completed in the pilot plant of the BI-GAS Process. The HYGAS Process pilot plant continued testing with Illinois bituminous coal to acquire data necessary to optimize the design of a commercial demonstration plant using the HYGAS process. The Synthane Process pilot plant continued studies of Illinois No. 6 coal. Other processes discussed are: Agglomerating Burner Process, Liquid Phase Methanation Process, Molten Salt Gasification Process, Advanced Coal Gasification System, and Lo-Btu Gasification of Coal for Electric Power Generation. Each project is described briefly with funding, history, and progress during the quarter. (LTN)

  19. Coal gasification. Quarterly report, July-September 1978

    Energy Technology Data Exchange (ETDEWEB)

    1979-05-01

    To develop the most suitable techniques for gasifying coal, DOE, together with the American Gas Association, is sponsoring the development of several advanced conversion processes. Although the basic coal-gasification chemical reactions are the same for each process, each of the processes under development has unique characteristics. There are, for example, important differences in reactor configurations and in methods of supplying heat for gasification. Moreover, because these processes require high temperatures, because some require high pressures, and because all produce corrosive and chemically-active gases, resistant alloys and new pressure vessels must be developed to obtain reliable performance. A number of processes for making high Btu gas and for making low Btu gas are described with the contractor identification, contract, site, funding, and current progress. Projects on mathematical modeling and preparation of a coal conversion systems technical data book are also described. (LTN)

  20. Coal gasification: A multiple talent

    Energy Technology Data Exchange (ETDEWEB)

    Schreurs, H.

    1996-12-31

    Coal Gasification is on a pressurized route to commercial application. Ground breaking was performed by the Cool Water, Tennessee Eastman and UBE plants. Now several technical and commercial demonstrations are underway not only to show the readiness of the technology for commercial application. Another goal is further developed to reduce costs and to rise efficiency. The main feature of coal gasification is that it transforms a difficult-to-handle fuel into an easy-to-handle one. Through a high efficient gas-turbine cycle-power production becomes easy, efficient and clean. Between gasification and power production several more or less difficult hurdles have to be taken. In the past several studies and R and D work have been performed by Novem as by others to get insight in these steps. Goals were to develop easier, more efficient and less costly performance of the total combination for power production. This paper will give an overview of these studies and developments to be expected. Subjects will be fuel diversification, gas treating and the combination of Integrated Coal Gasification Combined Cycle with several cycle and production of chemical products. As a conclusion a guide will be given on the way to a clean, efficient and commercial acceptable application of coal gasification. A relation to other emerging technologies for power production with coal will be presented.

  1. Environmental benefits of underground coal gasification

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    Environmental benefits of underground coal gasification are evaluated. The results showed that through underground coal gasification,gangue discharge is eliminated, sulfur emission is reduced, and the amount of ash, mercury, and tar discharge are decreased. Moreover, effect of underground gasification on underground water is analyzed and CO2 disposal method is put forward.

  2. Historical development of underground coal gasification

    Energy Technology Data Exchange (ETDEWEB)

    Olness, D.; Gregg, D.W.

    1977-06-30

    The development of underground coal gasification is traced through a discussion of the significant, early experiments with in situ gasification. Emphasized are the features of each experiment that were important in helping to alter and refine the process to its present state. Experimental details, coal characteristics, and gasification data are supplied for many of the experiments. 69 refs.

  3. Gasification in pulverized coal flames. Final report (Part I). Pulverized coal combustion and gasification in a cyclone reactor: experiment and model

    Energy Technology Data Exchange (ETDEWEB)

    Barnhart, J. S.; Laurendeau, N. M.

    1979-05-01

    A unified experimental and analytical study of pulverized coal combustion and low-BTU gasification in an atmospheric cyclone reactor was performed. Experimental results include several series of coal combustion tests and a coal gasification test carried out via fuel-rich combustion without steam addition. Reactor stability was excellent over a range of equivalence ratios from .67 to 2.4 and air flowrates from 60 to 220 lb/hr. Typical carbon efficiencies were 95% for air-rich and stoichiometric tests and 80% for gasification tests. The best gasification results were achieved at an equivalence ratio of 2.0, where the carbon, cold gas and hot gas efficiencies were 83, 45 and 75%, respectively. The corresponding product gas heating value was 70 BTU/scf. A macroscopic model of coal combustion in the cyclone has been developed. Fuel-rich gasification can also be modeled through a gas-phase equilibrium treatment. Fluid mechanics are modeled by a particle force balance and a series combination of a perfectly stirred reactor and a plug flow reactor. Kinetic treatments of coal pyrolysis, char oxidation and carbon monoxide oxidation are included. Gas composition and temperature are checked against equilibrium values. The model predicts carbon efficiency, gas composition and temperature and reactor heat loss; gasification parameters, such as cold and hot gas efficiency and make gas heating value, are calculated for fuel-rich conditions. Good agreement exists between experiment and theory for conditions of this investigation.

  4. Process designs and cost estimates for a medium Btu gasification plant using a wood feedstock

    Energy Technology Data Exchange (ETDEWEB)

    Desrosiers, R. E.

    1979-02-01

    A gasification plant to effect the conversion of wood to medium-Btu gas has been designed. The Purox gasifier and associated equipment were selected as a prototype, since this system is nearer to commercialization than others considered. The object was to determine the cost of those processing steps common to all gasification schemes and to identify specific research areas. A detailed flowsheet and mass-balance are presented. Capital investment statements for three plant sizes (400, 800, 1,600 oven-dry tons per day) are included along with manufacturing costs for each of these plants at three feedstock prices: $10, $20, $30 per green ton (or $20, $40, $60 per dry ton). The design incorporates a front-end handling system, package cryogenic oxygen plant, the Purox gasifier, a gas-cleaning train consisting of a spray scrubber, ionizing wet scrubber, and condenser, and a wastewater treatment facility including a cooling tower and a package activated sludge unit. Cost figures for package units were obtained from suppliers and used for the oxygen and wastewater treatment plants. The gasifier is fed with wood chips at 20% moisture (wet basis). For each pound of wood, 0.32 lb of oxygen are required, and 1.11 lb of gas are produced. The heating value of the gas product is 300 Btu/scf. For each Btu of energy input (feed + process energy) to the plant, 0.91 Btu exists with the product gas. Total capital investments required for the plants considered are $9, $15, and $24 million (1978) respectively. In each case, the oxygen plant represents about 50% of the total investment. For feedstock prices from $10 to $30 per green ton ($1.11 to $3.33 per MM Btu), break-even costs of fuel gas range from $3 to $7 per MM Btu. At $30/ton, the feedstock cost represents approximately 72% of the total product cost for the largest plant size; at $10/ton, it represents only 47% of product cost.

  5. Hoe Creek II field experiment on underground coal gasification, preliminary results

    Energy Technology Data Exchange (ETDEWEB)

    Aiman, W.R.; Thorsness, C.B.; Hill, R.W.; Rozsa, R.B.; Cena, R.; Gregg, D.W.; Stephens, D.R.

    1978-02-27

    A second in-situ coal gasification experiment was performed by Lawrence Livermore Laboratory at Hoe Creek in Wyoming. The Linked Vertical Wells scheme for in-situ coal gasification was used. The experiment took 100 days for air flow testing, reverse combustion linking, forward combustion gasification, and post-burn steam flow. Air was used for gasification except for a 2-day test with oxygen and steam. Reverse combustion linking took 14 days at 1.6 m/day. Air requirements for linking were 0.398 Mgmol per meter of link assuming a single direct link. The coal pyrolysed during linking was 17 m/sup 3/, which corresponds to a single link 1.0 m in diameter. There was, however, strong evidence of at least two linkage paths. The detected links stayed below the 3 m level in the 7.6 coal seam; however, the product flow from the forward-burn gasification probably followed the coal-overburden interface not the reverse burn channels at the 3 m level. A total of 232 Mgmols (194 Mscf) of gas was produced with heating value above 125 kJ/mol (140 Btu/scf) for significant time periods and an average of 96 kJ/mol (108 Btu/scf). During the oxygen-steam test the heating value was above 270 kJ/gmol (300 Btu/scf) twice and averaged 235 kJ/gmol (265 Btu/scf). The coal recovery was 1310 m/sup 3/ (1950 ton). Gasification was terminated because of decreasing product quality not because of burn through. The product quality decreased because of increasing underground heat loss.

  6. TVA coal-gasification commercial demonstration plant project. Volume 5. Plant based on Koppers-Totzek gasifier. Final report

    Energy Technology Data Exchange (ETDEWEB)

    1980-11-01

    This volume presents a technical description of a coal gasification plant, based on Koppers-Totzek gasifiers, producing a medium Btu fuel gas product. Foster Wheeler carried out a conceptual design and cost estimate of a nominal 20,000 TPSD plant based on TVA design criteria and information supplied by Krupp-Koppers concerning the Koppers-Totzek coal gasification process. Technical description of the design is given in this volume.

  7. Alloy selection for sulfidation: oxidation resistance in coal gasification environments

    Energy Technology Data Exchange (ETDEWEB)

    Bradshaw, R.W.; Stoltz, R.E.

    1980-01-01

    A series of iron-nickel-chromium and nickel-chromium alloys were studied for their combined sulfidation-oxidation resistance in simulated coal gasification environments. All alloys contained a minimum of 20 w/o chromium, and titanium and aluminum in the range 0 to 4 w/o. Corrosion resistance was evaluated at 1255/sup 0/K (1800/sup 0/F) in both high BTU and low BTU coal gasification atmospheres with 1 v/o H/sub 2/S. Titanium at levels greater than 1 w/o imparted significant sulfidation resistance due to an adherent, solid solution chromium-titanium oxide layer which prevented sulfur penetration. Aluminum was less effective in preventing sulfidation since surface scales were not adherent. Of the commercial alloys tested, Nimomic 81, Pyromet 31, IN801, and IN825 exhibited the best overall corrosion resistance. However, futher alloy development, tailored to produce solid solution chromium-titanium oxide scales, may lead to alloys with greater sulfidation-oxidation resistance than those investigated here.

  8. Production of Hydrogen from Underground Coal Gasification

    Science.gov (United States)

    Upadhye, Ravindra S.

    2008-10-07

    A system of obtaining hydrogen from a coal seam by providing a production well that extends into the coal seam; positioning a conduit in the production well leaving an annulus between the conduit and the coal gasification production well, the conduit having a wall; closing the annulus at the lower end to seal it from the coal gasification cavity and the syngas; providing at least a portion of the wall with a bifunctional membrane that serves the dual purpose of providing a catalyzing reaction and selectively allowing hydrogen to pass through the wall and into the annulus; and producing the hydrogen through the annulus.

  9. WABASH RIVER COAL GASIFICATION REPOWERING PROJECT

    Energy Technology Data Exchange (ETDEWEB)

    Unknown

    2000-09-01

    The close of 1999 marked the completion of the Demonstration Period of the Wabash River Coal Gasification Repowering Project. This Final Report summarizes the engineering and construction phases and details the learning experiences from the first four years of commercial operation that made up the Demonstration Period under Department of Energy (DOE) Cooperative Agreement DE-FC21-92MC29310. This 262 MWe project is a joint venture of Global Energy Inc. (Global acquired Destec Energy's gasification assets from Dynegy in 1999) and PSI Energy, a part of Cinergy Corp. The Joint Venture was formed to participate in the Department of Energy's Clean Coal Technology (CCT) program and to demonstrate coal gasification repowering of an existing generating unit impacted by the Clean Air Act Amendments. The participants jointly developed, separately designed, constructed, own, and are now operating an integrated coal gasification combined-cycle power plant, using Global Energy's E-Gas{trademark} technology (E-Gas{trademark} is the name given to the former Destec technology developed by Dow, Destec, and Dynegy). The E-Gas{trademark} process is integrated with a new General Electric 7FA combustion turbine generator and a heat recovery steam generator in the repowering of a 1950's-vintage Westinghouse steam turbine generator using some pre-existing coal handling facilities, interconnections, and other auxiliaries. The gasification facility utilizes local high sulfur coals (up to 5.9% sulfur) and produces synthetic gas (syngas), sulfur and slag by-products. The Project has the distinction of being the largest single train coal gasification combined-cycle plant in the Western Hemisphere and is the cleanest coal-fired plant of any type in the world. The Project was the first of the CCT integrated gasification combined-cycle (IGCC) projects to achieve commercial operation.

  10. Groundwater Pollution from Underground Coal Gasification

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    In situ coal gasification poses a potential environmental risk to groundwater pollution although it depends mainly on local hydrogeological conditions.In our investigation, the possible processes of groundwater pollution originating from underground coal gasification (UCG) were analyzed.Typical pollutants were identified and pollution control measures are proposed.Groundwater pollution is caused by the diffusion and penetration of contaminants generated by underground gasification processes towards surrounding strata and the possible leaching of underground residue by natural groundwater flow after gasification.Typical organic pollutants include phenols, benzene, minor components such as PAHs and heterocyclics.Inorganic pollutants involve cations and anions.The natural groundwater flow after gasification through the seam is attributable to the migration of contaminants, which can be predicted by mathematical modeling.The extent and concentration of the groundwater pollution plume depend primarily on groundwater flow velocity, the degree of dispersion and the adsorption and reactions of the various contaminants.The adsorption function of coal and surrounding strata make a big contribution to the decrease of the contaminants over time and with the distance from the burn cavity.Possible pollution control measures regarding UCG include identifying a permanently, unsuitable zone, setting a hydraulic barrier and pumping contaminated water out for surface disposal.Mitigation measures during gasification processes and groundwater remediation after gasification are also proposed.

  11. Fundamental research on novel process alternatives for coal gasification: Final report

    Energy Technology Data Exchange (ETDEWEB)

    Hill, A H; Knight, R A; Anderson, G L; Feldkirchner, H L; Babu, S P

    1986-10-01

    The Institute of Gas Technology has conducted a fundamental research program to determine the technical feasibility of and to prepare preliminary process evaluations for two new approaches to coal gasification. These two concepts were assessed under two major project tasks: Task 1. CO/sub 2/-Coal Gasification Process Concept; Task 2. Internal Recirculation Catalysts Coal Gasification Process Concept. The first process concept involves CO/sub 2/-O/sub 2/ gasification of coal followed by CO/sub 2/ removal from the hot product gas by a solid MgO-containing sorbent. The sorbent is regenerated by either a thermal- or a pressure-swing step and the CO/sub 2/ released is recycled back to the gasifier. The product is a medium-Btu gas. The second process concept involves the use of novel ''semivolatile'' materials as internal recirculating catalysts for coal gasification. These materials remain in the gasifier because their vapor pressure-temperature behavior is such that they will be in the vapor state at the hotter, char exit part of the reactor and will condense in the colder, coal-inlet part of the reactor. 21 refs., 43 figs., 43 tabs.

  12. Coal gasification. Quo vadis?; Kohlevergasung. Quo Vadis?

    Energy Technology Data Exchange (ETDEWEB)

    Graebner, Martin; Meyer, Bernd [Technische Univ. Bergakademie Freiberg (Germany). Dept. of Energy Process Engineering and Chemical Engineering

    2010-11-15

    To summarize, it can be stated for coal gasification that in the last decade, an increase of synthesis gas capacity of 17.7 GW was observed, mainly concentrated in the Chinese region (15.3 GW). All these plants produce chemicals, primarily ammonia and methanol. Most of the announced North American and European IGCC projects (partly including CO{sub 2} capture) are either on hold or canceled. Hence, the development shows that mono-power generation applying CCS is not feasible under the current boundary conditions. If one poses the question ''Coal gasification - Quo vadis?'', it would be instructive to develop new strategies keeping in mind boundary conditions like oil depletion, climate protection, coal properties and grid instabilities. Since lots of chemical raw materials contain carbon, a carbon source for the post-oil era has to be identified. As only gasification processes are able to condition coal for chemical utilization, they indicate the direction for further development. In this context it is advisable to combine the production os chemicals and power. Modern polygeneration plants or ''energy factories'' would allow the highest creation of value at minimized CO{sub 2} emissions and flexible load deploying processes tailored to coal quality. The experiences of the recently constructed plants will enrich research and development so that concept design could successfully materialize as technical installations. (orig.)

  13. Gasification reactivity of various coals at a high temperature

    Energy Technology Data Exchange (ETDEWEB)

    Hashimoto, Kenji; Miura, Koichi; Xu, Ji-Jun

    1987-06-20

    Eighteen ranks of coal and twelve ranks of deashed coal were gasified with steam at 1185/sup 0/C by a high-heating rate thermobalance reactor to examine the gasification of coal in the high temperature of 1000/sup 0/C or higher. The minerals have catalytic action on the gasification of low grade coal even at the temperature as high as 1185/sup 0/C, while the minerals contained in high grade coal (C-content: higher than 75%) do not affect it. In the chemical reaction rate-determining gasification process of coal and deashed coal with negligible catalytic action, the gasification rate is lowered with decreasing of the pare surface area of char and with increasing of crystalline size of carbon. Even in the gasification at high temperature, the gasification rate is raised with increasing of the amount of oxygen trapped in the char (by flash desorption method).(25 refs, 10 figs, 1 tab)

  14. Carbon Dioxide Sorption Capacities of Coal Gasification Residues

    OpenAIRE

    Thomas Kempka; T. Fernandez-Steeger; Li, D.; Schulten, M.; Schlüter, R; B. M. Krooss

    2011-01-01

    Underground coal gasification is currently being considered as an economically and environmentally sustainable option for development and utilization of coal deposits not mineable by conventional methods. This emerging technology in combination with carbon capture and sorptive CO2 storage on the residual coke as well as free-gas CO2 storage in the cavities generated in the coal seams after gasification could provide a relevant contribution to the development of Clean Coal Technologies. Three ...

  15. Robustness studies on coal gasification process variables

    Directory of Open Access Journals (Sweden)

    RLJ Coetzer

    2004-12-01

    Full Text Available Optimisation of the Sasol-Lurgi gasification process was carried out by utilising the method of Factorial Experimental Design on the process variables of interest from a specifically equipped full-scale test gasifier. The process variables that govern gasification are not always fully controllable during normal operation. This paper discusses the application of statistical robustness studies as a method for determining the most efficient combination of process variables that might be hard-to-control during normal operation. Response surface models were developed in the process variables for each of the performance variables. It will be shown how statistical robustness studies provided the optimal conditions for sustainable gasifier operability and throughput. In particular, the optimum operability region is significantly expanded towards higher oxygen loads by changing and controlling the particle size distribution of the coal.

  16. Wabash River coal gasification repowering project: Public design report

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1995-07-01

    The Wabash River Coal Gasification Repowering Project (the Project), conceived in October of 1990 and selected by the US Department of Energy as a Clean Coal IV demonstration project in September 1991, is expected to begin commercial operations in August of 1995. The Participants, Destec Energy, Inc., (Destec) of Houston, Texas and PSI Energy, Inc., (PSI) of Plainfield, Indiana, formed the Wabash River Coal Gasification Repowering Project Joint Venture (the JV) to participate in the DOE`s Clean Coal Technology (CCT) program by demonstrating the coal gasification repowering of an existing 1950`s vintage generating unit affected by the Clean Air Act Amendments (CAAA). The Participants, acting through the JV, signed the Cooperative Agreement with the DOE in July 1992. The Participants jointly developed, and separately designed, constructed, own, and will operate an integrated coal gasification combined cycle (CGCC) power plant using Destec`s coal gasification technology to repower Unit {number_sign}1 at PSI`s Wabash River Generating Station located in Terre Haute, Indiana. PSI is responsible for the new power generation facilities and modification of the existing unit, while Destec is responsible for the coal gasification plant. The Project demonstrates integration of the pre-existing steam turbine generator, auxiliaries, and coal handling facilities with a new combustion turbine generator/heat recovery steam generator tandem and the coal gasification facilities.

  17. Gasification of various types of tertiary coals: A sustainability approach

    International Nuclear Information System (INIS)

    Highlights: ► Production energy by burning of coals including high rate of ash and sulfur is harmful to environment. ► Energy production via coal gasification instead of burning is proposed for sustainable approach. ► We calculate exergy and environmental destruction factor of gasification of some tertiary coals. ► Sustainability index, improvement potential of gasification are evaluated for exergy-based approach. - Abstract: The utilization of coal to produce a syngas via gasification processes is becoming a sustainability option because of the availability and the economic relevance of this fossil source in the present world energy scenario. Reserves of coal are abundant and more geographically spread over the world than crude oil and natural gas. This paper focuses on sustainability of the process of coal gasification; where the synthesis gas may subsequently be used for the production of electricity, fuels and chemicals. The coal gasifier unit is one of the least efficient step in the whole coal gasification process and sustainability analysis of the coal gasifier alone can substantially contribute to the efficiency improvement of this process. In order to evaluate sustainability of the coal gasification process energy efficiency, exergy based efficiency, exergy destruction factor, environmental destruction factor, sustainability index and improvement potential are proposed in this paper.

  18. Basic equations of channel model for underground coal gasification

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    The underground coal gasification has advantages of zero rubbish, nonpollution, low cost and high safety. According to the characteristics of the gasification, the channel model of chemical fluid mechanics is used to set up the fluid equations and chemical equations by some reasonable suppositions in this paper, which lays a theoretical foundation on requirements of fluid movement rules in the process of underground coal gasification.

  19. Fixed-bed gasification research using US coals. Volume 10. Gasification of Benton lignite

    Energy Technology Data Exchange (ETDEWEB)

    Thimsen, D.; Maurer, R.E.; Pooler, A.R.; Pui, D.; Liu, B.; Kittelson, D.

    1985-05-01

    A single-staged, fixed-bed Wellman-Galusha gasifier coupled with a hot, raw gas combustion system and scrubber has been used to gasify numerous coals from throughout the United States. The gasification test program is organized as a cooperative effort by private industrial participants and governmental agencies. The consortium of participants is organized under the Mining and Industrial Fuel Gas (MIFGa) Group. This report is the tenth volume in a series of reports describing the atmospheric pressure, fixed-bed gasification of US coals. This specific report describes the gasification of Benton lignite. The period of gasification test was November 1-8, 1983. 16 refs., 22 figs., 19 tabs.

  20. Coal Integrated Gasification Fuel Cell System Study

    Energy Technology Data Exchange (ETDEWEB)

    Chellappa Balan; Debashis Dey; Sukru-Alper Eker; Max Peter; Pavel Sokolov; Greg Wotzak

    2004-01-31

    This study analyzes the performance and economics of power generation systems based on Solid Oxide Fuel Cell (SOFC) technology and fueled by gasified coal. System concepts that integrate a coal gasifier with a SOFC, a gas turbine, and a steam turbine were developed and analyzed for plant sizes in excess of 200 MW. Two alternative integration configurations were selected with projected system efficiency of over 53% on a HHV basis, or about 10 percentage points higher than that of the state-of-the-art Integrated Gasification Combined Cycle (IGCC) systems. The initial cost of both selected configurations was found to be comparable with the IGCC system costs at approximately $1700/kW. An absorption-based CO2 isolation scheme was developed, and its penalty on the system performance and cost was estimated to be less approximately 2.7% and $370/kW. Technology gaps and required engineering development efforts were identified and evaluated.

  1. Investigation of polycyclic aromatic hydrocarbons from coal gasification

    Institute of Scientific and Technical Information of China (English)

    ZHOU Hong-cang; JIN Bao-sheng; ZHONG Zhao-ping; HUANG Ya-ji; XIAO Rui; LI Da-ji

    2005-01-01

    The hazardous organic pollutants generated from coal gasification, such as polycyclic aromatic hydrocarbons(PAHs), are highly mutagenic and carcinogenic. More researchers have paid particular attention to them. Using air and steam as gasification medium, the experiments of three kinds of coals were carried out in a bench-scale atmospheric fluidized bed gasifier. The contents of the 16 PAHs specified by US EPA in raw coal, slag, bag house coke, cyclone coke and gas were measured by HPLC to study the contents of PAHs in raw coal and the effects of the inherent characters of coals on the formation and release of PAHs in coal gasification. The experimental results showed that the distributions of PAHs in the gasified products are similar to raw coals and the total-PAHs content in coal gasification is higher than in raw coal(except Coal C). The total-PAHs contents increase and then decrease with the rise of fixed carbon and sulfur of coal while there has an opposite variation when volatile matters content increase. The quantities of PAHs reduce with the increase of ash content or the drop of heating value during coal gasification.

  2. CATALYTIC GASIFICATION OF COAL USING EUTECTIC SALT MIXTURES

    Energy Technology Data Exchange (ETDEWEB)

    Dr. Yaw D. Yeboah; Dr. Yong Xu; Dr. Atul Sheth; Dr. Pradeep Agrawal

    2001-12-01

    The Gas Research Institute (GRI) estimates that by the year 2010, 40% or more of U.S. gas supply will be provided by supplements including substitute natural gas (SNG) from coal. These supplements must be cost competitive with other energy sources. The first generation technologies for coal gasification e.g. the Lurgi Pressure Gasification Process and the relatively newer technologies e.g. the KBW (Westinghouse) Ash Agglomerating Fluidized-Bed, U-Gas Ash Agglomerating Fluidized-Bed, British Gas Corporation/Lurgi Slagging Gasifier, Texaco Moving-Bed Gasifier, and Dow and Shell Gasification Processes, have several disadvantages. These disadvantages include high severities of gasification conditions, low methane production, high oxygen consumption, inability to handle caking coals, and unattractive economics. Another problem encountered in catalytic coal gasification is deactivation of hydroxide forms of alkali and alkaline earth metal catalysts by oxides of carbon (CO{sub x}). To seek solutions to these problems, a team consisting of Clark Atlanta University (CAU, a Historically Black College and University, HBCU), the University of Tennessee Space Institute (UTSI) and Georgia Institute of Technology (Georgia Tech) proposed to identify suitable low melting eutectic salt mixtures for improved coal gasification. The research objectives of this project were to: Identify appropriate eutectic salt mixture catalysts for coal gasification; Assess agglomeration tendency of catalyzed coal; Evaluate various catalyst impregnation techniques to improve initial catalyst dispersion; Determine catalyst dispersion at high carbon conversion levels; Evaluate effects of major process variables (such as temperature, system pressure, etc.) on coal gasification; Evaluate the recovery, regeneration and recycle of the spent catalysts; and Conduct an analysis and modeling of the gasification process to provide better understanding of the fundamental mechanisms and kinetics of the process.

  3. Coal gasification characteristics in a downer reactor

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Y.J.; Lee, S.H.; Kim, S.D. [Korea Advanced Institute of Science and Technology, Taejon (Republic of Korea). Dept. of Chemical Engineering and Energy & Environmental Research Center

    2001-10-26

    Subbituminous coal (Shenwha) was gasified at atmospheric pressure in a downer reactor (0.1 m.I.D. x 5.0 high). The effects of reaction temperature (750-850{degree}C), steam/coal mass ratio (0.23 - 0.86), O{sub 2}/H{sub 2}O mole ratio (0.81) and coal feeding rate (5.3-9.0 kg h{sup -1}) on the composition of product gas, carbon conversion, cold gas efficiency, gas yield and calorific value have been determined. In the case of steam injection into the loop-seal, compositions of the product gas (vol. %; N{sub 2} free basis) in the gasification ration are H{sub 2}, CH{sub 4}, CO, CO{sub 2}, C{sub 2}H{sub 4}, C{sub 2}H{sub 6}, C{sub 3}H{sub 6} and C{sub 3}H{sub 8} with a calorific value of 13.0-15.2 MJ/m{sup 3}. By changing the reactant gas supplied into the loop-seal for solid circulating from steam to air, product gas yield and carbon conversion increase, whereas calorific value of the product gas decreases from 13.0-15.2 to 6.3-10.6 with reaction temperature. 22 refs., 12 figs., 1 tab.

  4. Coal gasification. Quarterly report, July-September 1979

    Energy Technology Data Exchange (ETDEWEB)

    None

    1980-07-01

    The status of 18 coal gasification pilot plants or supporting projects supported by US DOE is reviewed under the following headings: company involved, location, contract number, funding, gasification process, history, process description, flowsheet and progress in the July-September 1979 quarter. (LTN)

  5. Gasification reactivity of various coals at a high temperature

    Energy Technology Data Exchange (ETDEWEB)

    Hashimoto, Kenji; Miura, Koichi; Xu, Ji-Jun; Yamada, Yoshikuni

    1986-10-23

    Eighteen ranks of coal and the coal deashed by acid-(hydrochlonic acid and hydrofluoric acid) treatment were used for the experiment to investigate the factors governing the gasification reaction of coal at a temperature as high as 1000/sup 0/C or over. A thermobalance type reactor possible to rapidly increase the temperature was used as the gasifier. The gasification rate was measured gasifying by steam and carbon dioxide at 1185/sup 0/C. The relationships of the gasification rate with the coal rank, C(%), the pore surface area of char, the size of a crystal of carbon and the amount of oxygen taken up by the char were investigated. The result indicates as follows: the gasification activities of coal vary according to the ranks of coal; the gasification rate decreases with the increase of coal rank representing the structure of graphite of carbon; and the amount of oxygen taken up to the surface is closely related to the rate of gasification independent of the effect of catalytic action. (9 figs, 1 tab, 4 refs)

  6. Coal gasification. (Latest citations from the EI compendex*plus database). Published Search

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1998-03-01

    The bibliography contains citations concerning the development and assessment of coal gasification technology. Combined-cycle gas turbine power plants are reviewed. References also discuss dry-feed gasification, gas turbine interface, coal gasification pilot plants, underground coal gasification, gasification with nuclear heat, and molten bath processes. Clean-coal based electric power generation and environmental issues are examined. (Contains 50-250 citations and includes a subject term index and title list.) (Copyright NERAC, Inc. 1995)

  7. Current experiences in applied underground coal gasification

    Science.gov (United States)

    Peters, Justyn

    2010-05-01

    The world is experiencing greater stress on its ability to mine and exploit energy resources such as coal, through traditional mining methods. The resources available by extraction from traditional mining methods will have a finite time and quantity. In addition, the high quality coals available are becoming more difficult to find substantially increasing exploration costs. Subsequently, new methods of extraction are being considered to improve the ability to unlock the energy from deep coals and improve the efficiency of the exploitation of the resources while also considering the mitigation of global warming. Underground Coal Gasification (UCG) is a leading commercial technology that is able to maximize the exploitation of the deep coal through extraction of the coal as a syngas (CO and H2) in situ. The syngas is then brought to the surface and efficiently utilized in any of combined cycle power generation, liquid hydrocarbon transport fuel production, fertilizer production or polymer production. Commercial UCG has been successfully operating for more than 50 years at the Yerostigaz facility in Angren, Uzbekistan. Yerostigaz is the only remaining UCG site in the former Soviet Union. Linc Energy currently owns 91.6% of this facility. UCG produces a high quality synthetic gas (syngas), containing carbon monoxide, hydrogen and methane. UCG produced syngas can be economically used for a variety of purposes, including: the production of liquid fuels when combined with Gas to Liquids (GTL) technology power generation in gas turbine combined cycle power stations a feedstock for different petrochemical processes, for example producing chemicals or other gases such as hydrogen, methane, ammonia, methanol and dimethyl ether Linc Energy has proven the combined use of UCG to Gas to Liquids (GTL) technologies. UCG to GTL technologies have the ability to provide energy alternatives to address increasing global demand for energy products. With these technologies, Linc Energy is

  8. Hot gas desulphurisation with dolomite sorbent in coal gasification

    OpenAIRE

    Álvarez Rodríguez, Ramón; Clemente Jul, María del Carmen

    2008-01-01

    Gasification technologies are among the most promising electrical power generation options both from an environmental and efficiency point of view, as they allow efficient, environmentally-friendly use of national coal, as well as other carbonaceous materials mixed with coal, including high sulphur by-products.During gasification, sulphur is converted mainly into H2S and secondly into COS, and control of these has been researched using several H2S adsorbents. The aim of this paper was advance...

  9. Rock massif observation from underground coal gasification point of view

    Directory of Open Access Journals (Sweden)

    T. Sasvári

    2009-04-01

    Full Text Available The Underground coal gasification (UCG of the coal seams is determined by suitable geological structure of the area. The assumption of the qualitative changes of the rock massif can be also enabled by application of geophysical methods (electric resisting methods and geoelectric tomography. This article shows the example of evaluating possibilities of realization of the underground coal gasification in the area of the Upper Nitra Coal Basin in Cíge¾ and Nováky deposits, and recommend the needs of cooperation among geological, geotechnical and geophysical researchers.

  10. Technical and economic assessment of the IGT peat-gasification process. Engineering support services for the DOE/GRI Coal Gasification Research Program

    Energy Technology Data Exchange (ETDEWEB)

    Bostwick, L.E.; Hubbard, D.A.; Laramore, R.W.; Senules, E.A.; Shah, K.V.

    1981-04-01

    Kellogg has completed a moderately detailed design and cost estimate of a 250 billion Btu/Day grass-roots SNG plant using the Peatgas process. Results indicate that the cost of SNG would be $4.40/MM Btu, using a cost of $1.50/MM Btu for peat feedstock at 50% moisture. The SNG cost is reasonably competitive with that currently estimated for SNG from coal, and Kellogg would anticipate that capital cost reductions, via design optimization, could reduce the NSG cost to a level which is quite competitive. The cost of peat feedstock is a critical area of concern in evaluating economics of the Peatgas process. The value chosen for the base-case economics ($1.50/MM Btu) is in the higher portion of the price range considered typical by most investigators; the price of $1.50/MM Btu was chosen arbitrarily to represent a 50% increase over the cost of coal ($1.00/MM Btu) used by Kellogg in parallel studies, to reflect higher costs for land use and reclamation and for harvesting and dewatering of peat. In a study concurrent with that reported here, Kellogg found that one method of wet harvesting and mechanical/thermal dewatering yields a peat (50% moisture) cost which is unfavorably high and was therefore rejected for use as a base-case cost since much cheaper feedstock is apparently available by other harvesting/dewatering methods. The base-case cost of SNG is moderate somewhat by the values placed on the benzene and oil coproducts (i.e., $1.10 and $0.75 per gallon, respectively). The total of such credits amounts to about 39% of the gross operating cost; a reduction in value of the coproducts would adversely affect the cost of SNG. Certain technical factors are discussed: materials handling problems, high reactivity, low sulfur content, and limited gasification data.

  11. Wabash River coal gasification repowering project -- first year operation experience

    Energy Technology Data Exchange (ETDEWEB)

    Troxclair, E.J. [Destec Energy, Inc., Houston, TX (United States); Stultz, J. [PSI Energy, Inc., West Terre Haute, IN (United States)

    1997-12-31

    The Wabash River Coal Gasification Repowering Project (WRCGRP), a joint venture between Destec Energy, Inc. and PSI Energy, Inc., began commercial operation in November of 1995. The Project, selected by the United States Department of Energy (DOE) under the Clean Coal Program (Round IV) represents the largest operating coal gasification combined cycle plant in the world. This Demonstration Project has allowed PSI Energy to repower a 1950`s vintage steam turbine and install a new syngas fired combustion turbine to provide 262 MW (net) of electricity in a clean, efficient manner in a commercial utility setting while utilizing locally mined high sulfur Indiana bituminous coal. In doing so, the Project is also demonstrating some novel technology while advancing the commercialization of integrated coal gasification combined cycle technology. This paper discusses the first year operation experience of the Wabash Project, focusing on the progress towards achievement of the demonstration objectives.

  12. Application and development status of coal gasification technology in China

    Institute of Scientific and Technical Information of China (English)

    BU Xue-peng; XU Zhen-gang

    2004-01-01

    Introduced the application and development status of coal gasification technology in China. The most widely used coal gasification technology in China is the atmospheric fixed-bed gasifier, its total number is about 9 000. About 30 pressurized fixed-bed gasifiers are in operation, and more than 10 atmospheric fluidized-bed gasifiers were used. There are 13 Texaco entrained-flow bed gasifiers are under operation,10 Texaco and 11 Shell gasifiers that are being installed or imported. About 10 underground gasifiers are under running now. The present R&D of coal gasification technologies are to improve the operation and controlling level of fixed-bed gasification technology, and developing or demonstration of fluidized-bed and entrained-flow bed gasifiers.

  13. Solar coal gasification reactor with pyrolysis gas recycle

    Science.gov (United States)

    Aiman, William R.; Gregg, David W.

    1983-01-01

    Coal (or other carbonaceous matter, such as biomass) is converted into a duct gas that is substantially free from hydrocarbons. The coal is fed into a solar reactor (10), and solar energy (20) is directed into the reactor onto coal char, creating a gasification front (16) and a pyrolysis front (12). A gasification zone (32) is produced well above the coal level within the reactor. A pyrolysis zone (34) is produced immediately above the coal level. Steam (18), injected into the reactor adjacent to the gasification zone (32), reacts with char to generate product gases. Solar energy supplies the energy for the endothermic steam-char reaction. The hot product gases (38) flow from the gasification zone (32) to the pyrolysis zone (34) to generate hot char. Gases (38) are withdrawn from the pyrolysis zone (34) and reinjected into the region of the reactor adjacent the gasification zone (32). This eliminates hydrocarbons in the gas by steam reformation on the hot char. The product gas (14) is withdrawn from a region of the reactor between the gasification zone (32) and the pyrolysis zone (34). The product gas will be free of tar and other hydrocarbons, and thus be suitable for use in many processes.

  14. Underground coal gasification technology impact on coal reserves in Colombia

    Directory of Open Access Journals (Sweden)

    John William Rosso Murillo

    2013-12-01

    Full Text Available In situ coal gasification technology (Underground Coal Gasification–UCG– is an alternative to the traditional exploitation, due to it allows to reach the today’s inaccessible coal reserves’ recovery, to conventional mining technologies. In this article I answer the question on how the today’s reserves available volume, can be increased, given the possibility to exploit further and better the same resources. Mining is an important wealth resource in Colombia as a contributor to the national GDP. According with the Energy Ministry (Ministerio de Minas y Energía [1] mining has been around 5% of total GDP in the last years. This is a significant fact due to the existence of a considerable volume of reserves not accounted for (proved reserves at year 2010 were 6.700 million of tons. Source: INGEOMINAS and UPME, and the coal future role’s prospect, in the world energy production.

  15. A contrast study on different gasifying agents of underground coal gasification at Huating Coal Mine

    Institute of Scientific and Technical Information of China (English)

    WANG Zuo-tang; HUANG Wen-gang; ZHANG Peng; XIN Lin

    2011-01-01

    To optimize the technological parameter of underground coal gasification (UCG), the experimental results of air gasification, air-steam gasification, oxygen-enrichment steam gasification, pure oxygen steam gasification and two-stage gasification were studied contrastively based on field trial at the Huating UCG project. The results indicate that the average low heat value of gas from air experiment is the lowest (4.1 MJ/Nm3) and the water gas from two-stage gasification experiment is the highest (10.72 MJ/Nm3). The gas productivity of air gasification is the highest and the pure oxygen steam gasification is the lowest. The gasification efficiency of air gasification, air-steam gasification, oxygen-enriched steam gasification, pure oxygen steam gasification and two-stage gasification is listed in ascending order, ranging from 69.88% to 84.81%. Described a contract study on results of a field test using steam and various levels of oxygen enrichment of 21%, 32%, 42% and 100%. The results show that, with the increasing of O2 content in gasifying agents, the gas caloricity rises, and the optimal O2 concentration range to increase the gas caloricity is 30%~40%. Meanwhile, the consumption of O2 and steam increase, and the air consumption and steam decomposition efficiency fall.

  16. H/sub 2/S-removal processes for low-Btu coal gas

    Energy Technology Data Exchange (ETDEWEB)

    Edwards, M. S.

    1979-01-01

    Process descriptions are provided for seven methods of removing H/sub 2/S from a low-Btu coal-derived gas. The processes include MDEA, Benfield, Selexol, Sulfinol, Stretford, MERC Iron Oxide, and Molecular Sieve. Each of these processes was selected as representing a particular category of gas treating (e.g., physical solvent systems). The open literature contains over 50 processes for H/sub 2/S removal, of which 35 were briefly characterized in the literature survey. Using a technical evaluation of these 35 processes, 21 were eliminated as unsuitable for the required application. The remaining 14 processes represent six categories of gas treating. A seventh category, low-temperature solid sorption, was subsequently added. The processes were qualitatively compared within their respective categories to select a representative process in each of the seven categories.

  17. Advanced Hydrogen Transport Membrane for Coal Gasification

    Energy Technology Data Exchange (ETDEWEB)

    Schwartz, Joseph [Praxair, Inc., Tonawanda, NY (United States); Porter, Jason [Colorado School of Mines, Golden, CO (United States); Patki, Neil [Colorado School of Mines, Golden, CO (United States); Kelley, Madison [Colorado School of Mines, Golden, CO (United States); Stanislowski, Josh [Univ. of North Dakota, Grand Forks, ND (United States); Tolbert, Scott [Univ. of North Dakota, Grand Forks, ND (United States); Way, J. Douglas [Colorado School of Mines, Golden, CO (United States); Makuch, David [Praxair, Inc., Tonawanda, NY (United States)

    2015-12-23

    A pilot-scale hydrogen transport membrane (HTM) separator was built that incorporated 98 membranes that were each 24 inches long. This separator used an advanced design to minimize the impact of concentration polarization and separated over 1000 scfh of hydrogen from a hydrogen-nitrogen feed of 5000 scfh that contained 30% hydrogen. This mixture was chosen because it was representative of the hydrogen concentration expected in coal gasification. When tested with an operating gasifier, the hydrogen concentration was lower and contaminants in the syngas adversely impacted membrane performance. All 98 membranes survived the test, but flux was lower than expected. Improved ceramic substrates were produced that have small surface pores to enable membrane production and large pores in the bulk of the substrate to allow high flux. Pd-Au was chosen as the membrane alloy because of its resistance to sulfur contamination and good flux. Processes were developed to produce a large quantity of long membranes for use in the demonstration test.

  18. New projects for CCGTs with coal gasification (Review)

    Science.gov (United States)

    Olkhovskii, G. G.

    2016-10-01

    Perspectives of using coal in combined-cycle gas turbine units (CCGTs), which are significantly more efficient than steam power plants, have been associated with preliminary coal gasification for a long time. Due to gasification, purification, and burning the resulting synthesis gas at an increased pressure, there is a possibility to intensify the processes occurring in them and reduce the size and mass of equipment. Physical heat evolving from gasification can be used without problems in the steam circuit of a CCGT. The downside of these opportunities is that the unit becomes more complex and expensive, and its competitiveness is affected, which was not achieved for CCGT power plants with coal gasification built in the 1990s. In recent years, based on the experience with these CCGTs, several powerful CCGTs of the next generation, which used higher-output and cost-effective gas-turbine plants (GTPs) and more advanced systems of gasification and purification of synthesis gas, were either built or designed. In a number of cases, the system of gasification includes devices of CO vapor reforming and removal of the emitted CO2 at a high pressure prior to fuel combustion. Gasifiers with air injection instead of oxygen injection, which is common in coal chemistry, also find application. In this case, the specific cost of the power station considerably decreases (by 15% and more). In units with air injection, up to 40% air required for separation is drawn from the intermediate stage of the cycle compressor. The range of gasified coals has broadened. In order to gasify lignites in one of the projects, a transfer reactor was used. The specific cost of a CCGT with coal gasification rose in comparison with the period when such units started being designed, from 3000 up to 5500 dollars/kW.

  19. Steam and air plasma gasification of bituminous coal and petrocoke

    Directory of Open Access Journals (Sweden)

    Vladimir Messerle

    2012-12-01

    Full Text Available This paper presents a numerical analysis and experimental investigation of two very different solid fuels, low-rank bituminous coal of 40 % ash content and petrocoke of 3 % ash content, gasification under steam and air plasma conditions with an aim of producing synthesis gas. Numerical analysis was fulfilled using the software package TERRA for equilibrium computation. Using the results of the numerical simulation, experiments on plasma steam gasification of the petrocoke and air and steam gasification of the coal were conducted in an original installation. Nominal power of the plasma installation is 100 kWe and sum consumption of the reagents is up to 20 kg/h. High quality synthesis gas was produced in the experiments on solid fuels plasma gasification. It has been found that the synthesis gas content at about 97.4 vol.% can be produced. Comparison between the numerical and experimental results showed satisfactory agreement. 

  20. Utilization of chemical looping strategy in coal gasification processes

    Institute of Scientific and Technical Information of China (English)

    Liangshih Fan; Fanxing Li; Shwetha Ramkumar

    2008-01-01

    Three chemical looping gasification processes, i. e. Syngas Chemical Looping (SCL) process, Coal Direct Chemical Looping (CDCL) process, and Calcium Looping process (CLP), are being developed at the Ohio State University (OSU). These processes utilize simple reaction schemes to convert carbonaceous fuels into products such as hydrogen, electricity, and synthetic fuels through the transformation of a highly reactive, highly recyclable chemical intermediate. In this paper, these novel chemical looping gasification processes are described and their advantages and potential challenges for commercialization are discussed.

  1. Ground subsidence resulting from underground gasification of coal. [36 refs

    Energy Technology Data Exchange (ETDEWEB)

    Gregg, D W

    1977-03-29

    Ground subsidence has been found to be a very significant physical phenomenon that must be dealt with in the design and operation of an underground coal gasification process. This report deals with the types of subsidence that one might expect, and how they affect the process. A brief theory of bending subsidence is presented, and the experience the Soviets had while operating their commercial underground gasification stations is reviewed.

  2. APPRAISAL OF THE POPULATION THREAT RISK BY CARBON LEAKAGE PRODUCED BY UNDERGROUND COAL GASIFICATION

    OpenAIRE

    Šofranko, Marian; Škvareková, Erika; Laciak, Marek

    2013-01-01

    The UCG /underground coal gasification/ technology could increase energy production resulting in improving the economic situation. Even if the risk of accidents may occur in the both coal gasification and underground mining, the other parameters suggest that the coal gasification method is much safer that the underground mining.

  3. COMPCOAL{trademark}: A profitable process for production of a stable high-Btu fuel from Powder River Basin coal

    Energy Technology Data Exchange (ETDEWEB)

    Smith, V.E.; Merriam, N.W.

    1994-10-01

    Western Research Institute (WRI) is developing a process to produce a stable, clean-burning, premium fuel from Powder River Basin (PRB) coal and other low-rank coals. This process is designed to overcome the problems of spontaneous combustion, dust formation, and readsorption of moisture that are experienced with PRB coal and with processed PRB coal. This process, called COMPCOAL{trademark}, results in high-Btu product that is intended for burning in boilers designed for midwestern coals or for blending with other coals. In the COMPCOAL process, sized coal is dried to zero moisture content and additional oxygen is removed from the coal by partial decarboxylation as the coal is contacted by a stream of hot fluidizing gas in the dryer. The hot, dried coal particles flow into the pyrolyzer where they are contacted by a very small flow of air. The oxygen in the air reacts with active sites on the surface of the coal particles causing the temperature of the coal to be raised to about 700{degrees}F (371{degrees}C) and oxidizing the most reactive sites on the particles. This ``instant aging`` contributes to the stability of the product while only reducing the heating value of the product by about 50 Btu/lb. Less than 1 scf of air per pound of dried coal is used to avoid removing any of the condensible liquid or vapors from the coal particles. The pyrolyzed coal particles are mixed with fines from the dryer cyclone and dust filter and the resulting mixture at about 600{degrees}F (316{degrees}C) is fed into a briquettor. Briquettes are cooled to about 250{degrees}F (121{degrees}C) by contact with a mist of water in a gas-tight mixing conveyor. The cooled briquettes are transferred to a storage bin where they are accumulated for shipment.

  4. Steam gasification of coal, project prototype plant nuclear process heat

    International Nuclear Information System (INIS)

    This report describes the tasks, which Bergbau-Forschung has carried out in the field of steam gasification of coal in cooperation with partners and contractors during the reference phase of the project. On the basis of the status achieved to date it can be stated, that the mode of operation of the gas-generator developed including the direct feeding of caking high volatile coal is technically feasible. Moreover through-put can be improved by 65% at minimum by using catalysts. On the whole industrial application of steam gasification - WKV - using nuclear process heat stays attractive compared with other gasification processes. Not only coal is conserved but also the costs of the gas manufactured are favourable. As confirmed by recent economic calculations these are 20 to 25% lower. (orig.)

  5. Development program to support industrial coal gasification. Quarterly report 1

    Energy Technology Data Exchange (ETDEWEB)

    None

    1982-01-15

    The Development Program to Support Industrial Coal Gasification is on schedule. The efforts have centered on collecting background information and data, planning, and getting the experimental program underway. The three principal objectives in Task I-A were accomplished. The technical literature was reviewed, the coals and binders to be employed were selected, and tests and testing equipment to be used in evaluating agglomerates were developed. The entire Erie Mining facility design was reviewed and a large portion of the fluidized-bed coal gasification plant design was completed. Much of the work in Task I will be experimental. Wafer-briquette and roll-briquette screening tests will be performed. In Task II, work on the fluidized-bed gasification plant design will be completed and work on a plant design involving entrained-flow gasifiers will be initiated.

  6. Fugitive emission testing at the Kosovo coal gasification plant

    Energy Technology Data Exchange (ETDEWEB)

    Honerkamp, R.L.

    1981-01-01

    This paper presents results of the first fugitive emission testing at a commercial-scale coal gasification plant in Kosovo, Yugoslavia. Data obtained are compared to data from similar testing at refineries and chemical plants. The main conclusions are: a) correlations between screening values and leak rates are similar to the relationship found in petroleum refineries and organic chemical manufacturing plants; b) the log-normal distribution of leaks is similar to the distribution found in refineries and chemical plants; c) fugitive emission control strategies developed for refineries and chemical plants should also be applicable to sources in coal gasification plants.

  7. Flow Simulation and Optimization of Plasma Reactors for Coal Gasification

    Institute of Scientific and Technical Information of China (English)

    冀春俊; 张英姿; 马腾才

    2003-01-01

    This paper reports a 3-d numerical simulation system to analyze the complicatedflow in plasma reactors for coal gasification, which involve complex chemical reaction, two-phaseflow and plasma effect. On the basis of analytic results, the distribution of the density, tempera-ture and components' concentration are obtained and a different plasma reactor configuration isproposed to optimize the flow parameters. The numerical simulation results show an improvedconversion ratio of the coal gasification. Different kinds of chemical reaction models are used tosimulate the complex flow inside the reactor. It can be concluded that the numerical simulationsystem can be very useful for the design and optimization of the plasma reactor.

  8. Fixed-bed gasification research using US coals. Volume 3. Gasification of Rosebud sub-bituminous coal

    Energy Technology Data Exchange (ETDEWEB)

    Thimsen, D.; Maurer, R.E.; Pooler, A.R.; Pui, D.; Liu, B.; Kittelson, D.

    1985-03-31

    A single-staged, fixed-bed Wellman-Galusha gasifier coupled with a hot, raw gas combustion system and scrubber has been used to gasify numerous coals from throughout the United States. The gasification test program is organized as a cooperative effort by private industrial participants and governmental agencies. The consortium of participants is organized under the Mining and Industrial Fuel Gas (MIFGa) Group. This report is the third volume in a series of documents prepared by Black, Sivalls and Bryson, Incorporated and describes the gasification of Rosebud subbituminous coal during the time period November 2-20, 1982. Test results and data are presented for the gasification of the coal and the operation of a slipstream tar scrubber to cool the gas and remove condensed tar. 5 refs., 29 figs., 18 tabs.

  9. Co-gasification of oil sand coke with coal

    Energy Technology Data Exchange (ETDEWEB)

    Vejahati, Farshid; Gupta, Rajender [Alberta Univ., Edmonton, AB (Canada). Dept. of Chemical and Materials Engineering

    2013-07-01

    Gasification of oil sand delayed coke with sub-bituminous and lignite coals was performed in an atmospheric entrained flow gasifier using steam and oxygen as gasifying agents. The underlying objective of this work was to assess the effects of the operating variables (i.e. temperature, oxygen and steam concentrations) and coal/coke blending ratio on gasification performance in a high-temperature in order to find the possible synergies in co-gasification of the fuels. Experiments were conducted at 1,400 C, using steam and oxygen to carbon weight ratios of (0.36-1.08) and (0.07-0.2), respectively in N{sub 2} carrier gas. The coke to coal weight ratios of 1/3, 1/2, and 2/3 were used for the blending tests. Particle size of 53-90 {mu}m with d{sub 50} = 75 {mu}m were used. In terms of char reactivity, blending did not show any significant positive effect. Slight deviations from linear additive line are in the order of experiment error. Gasification efficiency was also following a linear additive trend once more pointing out the lack of synergy in entrained flow gasification systems. The results however, showed that higher coke content clearly favored the H{sub 2} production.

  10. Sinopec and Shell Launch Their First Coal Gasification Joint Venture

    Institute of Scientific and Technical Information of China (English)

    Cheng Lixin

    2001-01-01

    @@ (Nov. 2, 2001, Beijing)Shell China BV(50 per cent) and Sinopec Corp. (50per cent) today signed a co-operation agreement to form a joint venture to construct and operate a US$ 136 million coal gasification project in Yueyang,Hunan Province.

  11. DOE Coal Gasification Multi-Test Facility: fossil fuel processing technical/professional services

    Energy Technology Data Exchange (ETDEWEB)

    Hefferan, J.K.; Lee, G.Y.; Boesch, L.P.; James, R.B.; Rode, R.R.; Walters, A.B.

    1979-07-13

    A conceptual design, including process descriptions, heat and material balances, process flow diagrams, utility requirements, schedule, capital and operating cost estimate, and alternative design considerations, is presented for the DOE Coal Gasification Multi-Test Facility (GMTF). The GMTF, an engineering scale facility, is to provide a complete plant into which different types of gasifiers and conversion/synthesis equipment can be readily integrated for testing in an operational environment at relatively low cost. The design allows for operation of several gasifiers simultaneously at a total coal throughput of 2500 tons/day; individual gasifiers operate at up to 1200 tons/day and 600 psig using air or oxygen. Ten different test gasifiers can be in place at the facility, but only three can be operated at one time. The GMTF can produce a spectrum of saleable products, including low Btu, synthesis and pipeline gases, hydrogen (for fuel cells or hydrogasification), methanol, gasoline, diesel and fuel oils, organic chemicals, and electrical power (potentially). In 1979 dollars, the base facility requires a $288 million capital investment for common-use units, $193 million for four gasification units and four synthesis units, and $305 million for six years of operation. Critical reviews of detailed vendor designs are appended for a methanol synthesis unit, three entrained flow gasifiers, a fluidized bed gasifier, and a hydrogasifier/slag-bath gasifier.

  12. COMPCOAL{trademark}: A profitable process for production of a stable high-Btu fuel from Powder River Basin coal

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1993-07-01

    This report describes the Western Research Institute (WRI) COMPCOAL{trademark} process which is designed to produce a stable, high-Btu fuel from Powder River Basin (PRB) and other low-rank coals. The process is designed to overcome the problems of oxidation and spontaneous combustion, readsorption of moisture, and dust formation from the friable coal. PRB coal is susceptible to low-temperature oxidation and self-heating, particularly after it has been dried. This report describes a method WRI has developed to prevent self-heating of dried PRB coal. The ``accelerated aging`` not only stabilizes the dried coal, but it also increases the heating value of the COMPCOAL product. The stabilized COMPCOAL product has a heating value of 12,000 to 12,700 Btu/lb, contains 35 to 40 wt % volatiles, and is comparable to unprocessed PRB coal in self-heating and low-temperature oxidation characteristics. Importantly, the self-heating tendency can be controlled by slightly adjusting the ``aging`` step in the process.

  13. Entrained flow gasification of coal/bio-oil slurries

    DEFF Research Database (Denmark)

    Feng, Ping; Lin, Weigang; Jensen, Peter Arendt;

    2016-01-01

    Coal/bio-oil slurry (CBS) is a new partial green fuel for bio-oil utilization. CBS reacts with gasification agents at high temperatures and converts into hydrogen and carbon monoxide. This paper provides a feasibility study for the gasification of CBS in an atmospheric entrained flow reactor...... for syngas production. Experiments have shown that CBS can be successfully processed and gasified in the entrained flow reactor to produce syngas with almost no tar content and low residual carbon formation. High reactor temperature and steam/carbon ratio is favourable for H2 production. At 1400 °C...

  14. Engineering support services for the DOE/GRI coal gasification research program. Quarterly technical progress report, January--March 1979

    Energy Technology Data Exchange (ETDEWEB)

    Cover, A.E.; Bostwick, L.E.; Gunderson, J.M.; Castiglioni, B.P.; Hubbard, D.A.; Jacks, J.G.; Smith, M.R.; Zeis, L.A.

    1979-04-01

    The objective of this contract is to provide engineering support services to the Department of Energy/Gas Research Institute in the high Btu coal gasification research program. The gasification research program is to determine the specific process and/or combination of component processing steps that offer the greatest economic potential for commercial application. Kellogg's activities during the second quarter of this contract consisted of continued monitoring at the Hygas and Bi-GAS pilot plant sites. Hygas debriefing meetings folloqwing Tests 77 and 78 were attended in Chicago. Trip reports were issued on Hygas Tests 75, 76, and 77, BI-GAS tests G-6E, G-6F, and G-7, and Westinghouse run TP-019-3.

  15. Engineering support services for the DOE/GRI coal gasification research program. Final technical progress report, October 1978-November 1982

    Energy Technology Data Exchange (ETDEWEB)

    Bostwick, L.E.

    1982-01-01

    The agreement between the United States Government Department of Energy and the Gas Research Institute for the Joint Coal Gasification Research Program provided for one or more technical evaluation contractors. Pullman Kellogg (now the M.W. Kellogg Company) was selected as evaluation contractor to assess, and report to the DOE/GRI Operating Committee on, the relative merits of the active programs covered by the agreement. This report includes the period from 1 October 1978 to 30 November 1982. The objective was to provide engineering support for the DOE/GRI high Btu coal gasification program. This support generally consisted of assistance in developing or advancing each process to its maximum potential. Kellogg monitored and evaluated the startup and operational activities of all pilot plant projects within the combined DOE/GRI program. Kellogg evaluated proposals to determine their technical feasibility as potential processes or as viable processing operations for commercial-scale gasification of coal. Kellogg also recorded observations on the reliability, maintainability, and availability of the equipment used in the pilot plant or PDU facilities. Kellogg performed design reviews, data analyses, and engineering evaluations of proposals, cost estimates and monthly progress reports to provide information considered essential to the overall objectives of the combined DOE/GRI program.

  16. Effects of coal drying on the pyrolysis and in-situ gasification characteristics of lignite coals

    International Nuclear Information System (INIS)

    Highlights: • Effect of coal drying on lignite pyrolysis was studied by TG-MS and a novel reactor. • Coal type, final temperature and heating method had key effects during pyrolysis. • We developed a new method to study morphological changes during char gasification. • It initially showed shrinking particle mode, and then changed to shrinking core mode. • Insignificant steam deactivation of char was verified by the active sites mechanism. - Abstract: Pyrolysis behaviors of two lignite coals with different drying conditions were determined by a thermogravimetric analyzer coupled with mass spectrometer (TG-MS) and a high-frequency furnace. An in-situ heating stage microscope was adopted to observe the morphological changes during char-CO2 gasification process. It is concluded that the effects of moisture contents in coals on the gaseous release process during coal pyrolysis mainly depend on coal type, final pyrolysis temperature and heating method. The in-situ heating stage experiments indicate that the shrinking particle mode is suitable to illustrate the gasification reaction mechanism in the initial and midterm reaction stages of all the lignite char samples. Although drying conditions have significant effects on coal pyrolysis process under rapid heating, these dewatering conditions result in little noticeable reactivity loss of the char during the subsequent char-CO2 gasification reaction. The measuring results of catalytic active sites can well explain the similar reactivity of lignite coals with different drying conditions

  17. Wabash River Coal Gasification Repowering Project: A DOE Assessment

    Energy Technology Data Exchange (ETDEWEB)

    National Energy Technology Laboratory

    2002-01-15

    The goal of the U.S. Department of Energy (DOE) Clean Coal Technology Program (CCT) is to furnish the energy marketplace with a number of advanced, more efficient, and environmentally responsible coal utilization technologies through demonstration projects. These projects seek to establish the commercial feasibility of the most promising advanced coal technologies that have developed beyond the proof-of-concept stage. This document serves as a DOE post-project assessment (PPA) of a project selected in CCT Round IV, the Wabash River Coal Gasification Repowering (WRCGR) Project, as described in a Report to Congress (U.S. Department of Energy 1992). Repowering consists of replacing an existing coal-fired boiler with one or more clean coal technologies to achieve significantly improved environmental performance. The desire to demonstrate utility repowering with a two-stage, pressurized, oxygen-blown, entrained-flow, integrated gasification combined-cycle (IGCC) system prompted Destec Energy, Inc., and PSI Energy, Inc., to form a joint venture and submit a proposal for this project. In July 1992, the Wabash River Coal Gasification Repowering Project Joint Venture (WRCGRPJV, the Participant) entered into a cooperative agreement with DOE to conduct this project. The project was sited at PSI Energy's Wabash River Generating Station, located in West Terre Haute, Indiana. The purpose of this CCT project was to demonstrate IGCC repowering using a Destec gasifier and to assess long-term reliability, availability, and maintainability of the system at a fully commercial scale. DOE provided 50 percent of the total project funding (for capital and operating costs during the demonstration period) of $438 million.

  18. Simulation of coal char gasification using O2/CO2

    Institute of Scientific and Technical Information of China (English)

    Haibin Li; Yu Yu; Minfang Han; Ze Lei

    2014-01-01

    The authors proposed an integrated gasification fuel cell zero-emission system. The coal char gasification is discussed using high temperature and concentration of CO2 produced by solid oxide fuel cells and oxy-fuel combustion. The gasification is simulated by Aspen plus based on Gibbs free energy minimization method. Gasification model of pulverized coal char is computed and analyzed. Effects of gas flow rate, pressure, preheating temperature, heat losses on syngas composition, reaction temperature, lower heating value and carbon conversion are studied. Results and parameters are determined as following. The optimum O2 flow rate is 20 kg/h. The reaction temperature decreases from 1645 to 1329 ?C when the CO2 flow rate increases from 0 to 5 kg/h, the CO2 flow rate should be operated reasonably; lower heating value reduces and reaction temperature increases as the pressure increases;compared to the CO2 preheating, O2 preheating has greater influence on reaction temperature and lower heating value.

  19. Proceedings of second annual underground coal gasification symposium

    Energy Technology Data Exchange (ETDEWEB)

    Shuck, L Z [ed.

    1976-01-01

    The Second Annual Underground Coal Gasification Symposium was sponsored by the Morgantown Energy Research Center of the US Energy Research and Development Administration and held at Morgantown, WV, August 10-12, 1976. Fifty papers of the proceedings have been entered individually into EDB and ERA. While the majority of the contribution involved ERDA's own work in this area, there were several papers from universities, state organizations, (industrial, engineering or utility companies) and a few from foreign countries. (LTN)

  20. Research of Heating Rates Influence on Layer Coal Gasification of Krasnogorsky And Borodinsky Coal Deposit

    Directory of Open Access Journals (Sweden)

    Jankovskiy Stanislav

    2015-01-01

    Full Text Available Experimental research of heating rate influence on coal samples gasification process of Krasnogorsky and Borodinsky coal deposit ranks A and 2B was done to define optimal heating mode in high intensification of dispersal of inflammable gases conditions. Abundance ratio of carbon monoxide and nitrogen monoxide, water vapor, carbon dioxide at four values of heating rate within the range of 5 to 30 K/min. with further definition of optimal heating rate of coals was stated.

  1. Clean coal technology - Study on the pilot project experiment of underground coal gasification

    International Nuclear Information System (INIS)

    In this paper, the gasification conditions, the gasifier structure, the measuring system and the gasification rationale of a pilot project experiment of underground coal gasification (UCG) in the Liuzhuang Colliery, Tangshan, are illustrated. The technique of two-phase underground coal gasification is proposed. The detection of the moving speed and the length of the gasification working face is made using radon probing technology. An analysis of the experiment results indicates that the output of air gas is 3000 m3/h with a heating value of about 4.18 MJ/m3, while the output of water gas is 2000 m3/h with a heating value of over 11.00 MJ/m3, of which H2 content is above 40% with a maximum of 71.68%. The cyclical time of two-phase underground gasification is 16 h, with 8 h for each phase. This prolongs the time when the high-heating value gas is produced. The moving speed of the gasification working face in two alternative gasifiers is identified, i.e. 0.204 and 0.487 m/d, respectively. The success of the pilot project experiment of the underground gasification reveals the strides that have been made toward the commercialization of the UCG in China. It also further justifies the reasonability and feasibility of the new technology of long channel, big section, two-phase underground gasification. A conclusion is also drawn that the technology of the pilot project experiment can be popularized in old and discarded coal mines

  2. Gasification of high ash, high ash fusion temperature bituminous coals

    Energy Technology Data Exchange (ETDEWEB)

    Liu, Guohai; Vimalchand, Pannalal; Peng, WanWang

    2015-11-13

    This invention relates to gasification of high ash bituminous coals that have high ash fusion temperatures. The ash content can be in 15 to 45 weight percent range and ash fusion temperatures can be in 1150.degree. C. to 1500.degree. C. range as well as in excess of 1500.degree. C. In a preferred embodiment, such coals are dealt with a two stage gasification process--a relatively low temperature primary gasification step in a circulating fluidized bed transport gasifier followed by a high temperature partial oxidation step of residual char carbon and small quantities of tar. The system to process such coals further includes an internally circulating fluidized bed to effectively cool the high temperature syngas with the aid of an inert media and without the syngas contacting the heat transfer surfaces. A cyclone downstream of the syngas cooler, operating at relatively low temperatures, effectively reduces loading to a dust filtration unit. Nearly dust- and tar-free syngas for chemicals production or power generation and with over 90%, and preferably over about 98%, overall carbon conversion can be achieved with the preferred process, apparatus and methods outlined in this invention.

  3. The ENCOAL Mild Coal Gasification Project, A DOE Assessment

    Energy Technology Data Exchange (ETDEWEB)

    National Energy Technology Laboratory

    2002-03-15

    This report is a post-project assessment of the ENCOAL{reg_sign} Mild Coal Gasification Project, which was selected under Round III of the U.S. Department of Energy (DOE) Clean Coal Technology (CCT) Demonstration Program. The CCT Demonstration Program is a government and industry cofunded technology development effort to demonstrate a new generation of innovative coal utilization processes in a series of commercial-scale facilities. The ENCOAL{reg_sign} Corporation, a wholly-owned subsidiary of Bluegrass Coal Development Company (formerly SMC Mining Company), which is a subsidiary of Ziegler Coal Holding Company, submitted an application to the DOE in August 1989, soliciting joint funding of the project in the third round of the CCT Program. The project was selected by DOE in December 1989, and the Cooperative Agreement (CA) was approved in September 1990. Construction, commissioning, and start-up of the ENCOAL{reg_sign} mild coal gasification facility was completed in June 1992. In October 1994, ENCOAL{reg_sign} was granted a two-year extension of the CA with the DOE, that carried through to September 17, 1996. ENCOAL{reg_sign} was then granted a six-month, no-cost extension through March 17, 1997. Overall, DOE provided 50 percent of the total project cost of $90,664,000. ENCOAL{reg_sign} operated the 1,000-ton-per-day mild gasification demonstration plant at Triton Coal Company's Buckskin Mine near Gillette, Wyoming, for over four years. The process, using Liquids From Coal (LFC{trademark}) technology originally developed by SMC Mining Company and SGI International, utilizes low-sulfur Powder River Basin (PRB) coal to produce two new fuels, Process-Derived Fuel (PDF{trademark}) and Coal-Derived Liquids (CDL{trademark}). The products, as alternative fuel sources, are capable of significantly lowering current sulfur emissions at industrial and utility boiler sites throughout the nation thus reducing pollutants causing acid rain. In support of this overall

  4. Japan`s sunshine project. 17.. 1992 annual summary of coal liquefaction and gasification

    Energy Technology Data Exchange (ETDEWEB)

    1993-09-01

    This report describes the achievement of coal liquefaction and gasification technology development in the Sunshine Project for FY 1992. It presents the research and development of coal liquefaction which includes studies on reaction mechanism of coal liquefaction and catalysts for coal liquefaction, the research and development of coal gasification technologies which includes studies on gasification characteristics of various coals and improvement of coal gasification efficiency, the development of bituminous coal liquefaction which includes engineering, construction and operation of a bituminous coal liquefaction pilot plant and research by a process supporting unit (PSU), the development of brown coal liquefaction which includes research on brown coal liquefaction with a pilot plant and development of techniques for upgrading coal oil from brown coal, the development of common base technologies which includes development of slurry letdown valves and study on upgrading technology of coal-derived distillates, the development of coal-based hydrogen production technology with a pilot plant, the development of technology for entrained flow coal gasification, the assessment of coal hydrogasification, and the international co-operation. 4 refs., 125 figs., 39 tabs.

  5. UTILIZATION OF LIGHTWEIGHT MATERIALS MADE FROM COAL GASIFICATION SLAGS

    Energy Technology Data Exchange (ETDEWEB)

    Vas Choudhry; Stephen Kwan; Steven R. Hadley

    2001-07-01

    The objective of the project entitled ''Utilization of Lightweight Materials Made from Coal Gasification Slags'' was to demonstrate the technical and economic viability of manufacturing low-unit-weight products from coal gasification slags which can be used as substitutes for conventional lightweight and ultra-lightweight aggregates. In Phase I, the technology developed by Praxis to produce lightweight aggregates from slag (termed SLA) was applied to produce a large batch (10 tons) of expanded slag using pilot direct-fired rotary kilns and a fluidized bed calciner. The expanded products were characterized using basic characterization and application-oriented tests. Phase II involved the demonstration and evaluation of the use of expanded slag aggregates to produce a number of end-use applications including lightweight roof tiles, lightweight precast products (e.g., masonry blocks), structural concrete, insulating concrete, loose fill insulation, and as a substitute for expanded perlite and vermiculite in horticultural applications. Prototypes of these end-use applications were made and tested with the assistance of commercial manufacturers. Finally, the economics of expanded slag production was determined and compared with the alternative of slag disposal. Production of value-added products from SLA has a significant potential to enhance the overall gasification process economics, especially when the avoided costs of disposal are considered.

  6. An analysis of new generation coal gasification projects

    Institute of Scientific and Technical Information of China (English)

    Kreynin Efim Vulfovich

    2012-01-01

    The global trends of increasing oil and gas costs have compelled coal possessing countries to start long term underground coal gasification (UCG) projects.These enhance national energy security and are among the cleanest,ecologically safest coal utilization technologies.This paper delineates the major characteristics of such technologies and analyzes technical solutions.Highlighting the desire to develop large scale industrial UCG plants,pilot level projects are presented using a new UCG method developed in Russia by Joint Stock Company Gazprom Promgaz.This method is distinct for its high controllability,stability,and energy efficiency.New,efficient technical solutions have been developed over the last 10-15 years and are patented in Russia.They guarantee controllability and stability of UCG gas production.Over one hundred injection and gas production wells have been operated simultaneously.

  7. NETL, USDA design coal-stabilized biomass gasification unit

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2008-09-30

    Coal, poultry litter, contaminated corn, rice hulls, moldly hay, manure sludge - these are representative materials that could be tested as fuel feedstocks in a hybrid gasification/combustion concept studied in a recent US Department of Energy (DOE) design project. DOE's National Energy Technology Laboratory (NETL) and the US Department of Agriculture (USDA) collaborated to develop a design concept of a power system that incorporates Hybrid Biomass Gasification. This system would explore the use of a wide range of biomass and agricultural waste products as gasifier feedstocks. The plant, if built, would supply one-third of electrical and steam heating needs at the USDA's Beltsville (Maryland) Agricultural Research Center. 1 fig., 1 photo.

  8. Gasification Characteristics of Coal/Biomass Mixed Fuels

    Energy Technology Data Exchange (ETDEWEB)

    Mitchell, Reginald

    2013-09-30

    A research project was undertaken that had the overall objective of developing the models needed to accurately predict conversion rates of coal/biomass mixtures to synthesis gas under conditions relevant to a commercially-available coal gasification system configured to co- produce electric power as well as chemicals and liquid fuels. In our efforts to accomplish this goal, experiments were performed in an entrained flow reactor in order to produce coal and biomass chars at high heating rates and temperatures, typical of the heating rates and temperatures fuel particles experience in real systems. Mixed chars derived from coal/biomass mixtures containing up to 50% biomass and the chars of the pure coal and biomass components were subjected to a matrix of reactivity tests in a pressurized thermogravimetric analyzer (TGA) in order to obtain data on mass loss rates as functions of gas temperature, pressure and composition as well as to obtain information on the variations in mass specific surface area during char conversion under kinetically-limited conditions. The experimental data were used as targets when determining the unknown parameters in the chemical reactivity and specific surface area models developed. These parameters included rate coefficients for the reactions in the reaction mechanism, enthalpies of formation and absolute entropies of adsorbed species formed on the carbonaceous surfaces, and pore structure coefficients in the model used to describe how the mass specific surface area of the char varies with conversion. So that the reactivity models can be used at high temperatures when mass transport processes impact char conversion rates, Thiele modulus – effectiveness factor relations were also derived for the reaction mechanisms developed. In addition, the reactivity model and a mode of conversion model were combined in a char-particle gasification model that includes the effects of chemical reaction and diffusion of reactive gases through particle

  9. Wabash River Coal Gasification Repowering Project: A DOE Assessment

    Energy Technology Data Exchange (ETDEWEB)

    National Energy Technology Laboratory

    2002-01-15

    The goal of the U.S. Department of Energy (DOE) Clean Coal Technology Program (CCT) is to furnish the energy marketplace with a number of advanced, more efficient, and environmentally responsible coal utilization technologies through demonstration projects. These projects seek to establish the commercial feasibility of the most promising advanced coal technologies that have developed beyond the proof-of-concept stage. This document serves as a DOE post-project assessment (PPA) of a project selected in CCT Round IV, the Wabash River Coal Gasification Repowering (WRCGR) Project, as described in a Report to Congress (U.S. Department of Energy 1992). Repowering consists of replacing an existing coal-fired boiler with one or more clean coal technologies to achieve significantly improved environmental performance. The desire to demonstrate utility repowering with a two-stage, pressurized, oxygen-blown, entrained-flow, integrated gasification combined-cycle (IGCC) system prompted Destec Energy, Inc., and PSI Energy, Inc., to form a joint venture and submit a proposal for this project. In July 1992, the Wabash River Coal Gasification Repowering Project Joint Venture (WRCGRPJV, the Participant) entered into a cooperative agreement with DOE to conduct this project. The project was sited at PSI Energy's Wabash River Generating Station, located in West Terre Haute, Indiana. The purpose of this CCT project was to demonstrate IGCC repowering using a Destec gasifier and to assess long-term reliability, availability, and maintainability of the system at a fully commercial scale. DOE provided 50 percent of the total project funding (for capital and operating costs during the demonstration period) of $438 million. Construction for the demonstration project was started in July 1993. Pre-operational tests were initiated in August 1995, and construction was completed in November 1995. Commercial operation began in November 1995, and the demonstration period was completed in

  10. Engineering support services for the DOE/GRI coal-gasification research program. Technical and economic assessment of the Westinghouse fluidized-bed coal gasification process

    Energy Technology Data Exchange (ETDEWEB)

    Bostwick, L.E.; Hubbard, D.A.; Laramore, R.W.; Ethridge, T.R.

    1981-04-01

    Kellogg was requested by DOE/GRI to perform a technical and economic assessment of the Westinghouse fluidized bed coal gasification process as applied to production of SNG equivalent to 250 billion BTU/day from Pittsburgh No. 8 coal. Based on operating experiences in the PDU, where most of the key variables have been demonstrated during 5+ years of testing, Westinghouse provided process data for the gasifier area. Kellogg selected the overall processing sequence and established design bases for the balance of the plant. This work was subsequent to a previous (1979) screening evaluation of Westinghouse by Kellogg: comparison of the two designs reveals the following: The 1980 gasifier design basis, while more detailed, is almost identical to that of 1979. The gas treatment and sulfur recovery schemes were significantly changed: Combined shift/methanation was substituted for stand-alone reaction units; independent Selexol units for removal of H/sub 2/S and CO/sub 2/ replaced a non-selective Benfield unit; and a Claus-SCOT combination replaced Stretford units and significantly improved the flue gas desulfurization. Key results of the current efforts are compared with those of the screening evaluation. The reductions in efficiencies in the new calculations are attributed to a more realistic evaluation of plant energy requirements and to lack of optimization of individual plant section designs. The economic data indicate that a noteworthy reduction in gas cost was accomplished by a reduction in the capital cost of the plant, such that Kellogg concludes, as previously for the screening evaluation, that the Westinghouse process appears to be superior to existing processes (i.e., Lurgi) and at least competitive with other processes evaluated under the DOE/GRI joint program.

  11. Energy Conversion Alternatives Study (ECAS), General Electric Phase 1. Volume 3: Energy conversion subsystems and components. Part 3: Gasification, process fuels, and balance of plant

    Science.gov (United States)

    Boothe, W. A.; Corman, J. C.; Johnson, G. G.; Cassel, T. A. V.

    1976-01-01

    Results are presented of an investigation of gasification and clean fuels from coal. Factors discussed include: coal and coal transportation costs; clean liquid and gas fuel process efficiencies and costs; and cost, performance, and environmental intrusion elements of the integrated low-Btu coal gasification system. Cost estimates for the balance-of-plant requirements associated with advanced energy conversion systems utilizing coal or coal-derived fuels are included.

  12. Gasification Characteristics of Coal/Biomass Mixed Fuels

    Energy Technology Data Exchange (ETDEWEB)

    Mitchell, Reginald [Stanford Univ., CA (United States). Mechanical Engineering Dept.

    2014-09-01

    A research project was undertaken that had the overall objective of developing the models needed to accurately predict conversion rates of coal/biomass mixtures to synthesis gas under conditions relevant to a commercially-available coal gasification system configured to co-produce electric power as well as chemicals and liquid fuels. In our efforts to accomplish this goal, experiments were performed in an entrained flow reactor in order to produce coal and biomass chars at high heating rates and temperatures, typical of the heating rates and temperatures fuel particles experience in real systems. Mixed chars derived from coal/biomass mixtures containing up to 50% biomass and the chars of the pure coal and biomass components were subjected to a matrix of reactivity tests in a pressurized thermogravimetric analyzer (TGA) in order to obtain data on mass loss rates as functions of gas temperature, pressure and composition as well as to obtain information on the variations in mass specific surface area during char conversion under kinetically-limited conditions. The experimental data were used as targets when determining the unknown parameters in the chemical reactivity and specific surface area models developed. These parameters included rate coefficients for the reactions in the reaction mechanism, enthalpies of formation and absolute entropies of adsorbed species formed on the carbonaceous surfaces, and pore structure coefficients in the model used to describe how the mass specific surface area of the char varies with conversion. So that the reactivity models can be used at high temperatures when mass transport processes impact char conversion rates, Thiele modulus – effectiveness factor relations were also derived for the reaction mechanisms developed. In addition, the reactivity model and a mode of conversion model were combined in a char-particle gasification model that includes the effects of chemical reaction and diffusion of reactive gases through particle

  13. Study on CO2 gasification reactivity and physical characteristics of biomass, petroleum coke and coal chars.

    Science.gov (United States)

    Huo, Wei; Zhou, Zhijie; Chen, Xueli; Dai, Zhenghua; Yu, Guangsuo

    2014-05-01

    Gasification reactivities of six different carbonaceous material chars with CO2 were determined by a Thermogravimetric Analyzer (TGA). Gasification reactivities of biomass chars are higher than those of coke and coal chars. In addition, physical structures and chemical components of these chars were systematically tested. It is found that the crystalline structure is an important factor to evaluate gasification reactivities of different chars and the crystalline structures of biomass chars are less order than those of coke and coal chars. Moreover, initial gasification rates of these chars were measured at high temperatures and with relatively large particle sizes. The method of calculating the effectiveness factor η was used to quantify the effect of pore diffusion on gasification. The results show that differences in pore diffusion effects among gasification with various chars are prominent and can be attributed to different intrinsic gasification reactivities and physical characteristics of different chars. PMID:24642484

  14. Investigation of non-isothermal and isothermal gasification process of coal char using different kinetic model

    Institute of Scientific and Technical Information of China (English)

    Wang Guangwei; Zhang Jianliang; Shao Jiugang; Li Kejiang; Zuo Haibin

    2015-01-01

    Isothermal and non-isothermal gasification kinetics of coal char were investigated by using thermogravi-metric analysis (TGA) in CO2 atmosphere, and the experimental data were interpreted with the aids of random pore model (RPM), unreacted shrinking core model (URCM) and volume model (VM). With the increase of heating rate, gasification curve moves into high temperature zone and peak rate of gasification increases;with the increase of gasification temperature, gasification rate increases and the total time of gasification is shortened. The increase of both heating rate and gasification temperature could improve gasification process of coal char. Kinetics analysis indicates that experimental data agree better with the RPM than with the other two models. The apparent activation energy of non-isothermal and isother-mal gasification of coal char using RPM is 193.9 kJ/mol and 212.6 kJ/mol respectively, which are in accor-dance with reported data. Gasification process of coal char under different heating rates and different temperatures are predicted by the RPM derived in this study, and it is found that the RPM predicts the reaction process satisfactorily.

  15. Transport phenomena in underground coal gasification channels (transportverschijnselen in ondergrondse kolenvergassingskanalen). Doctoral thesis

    Energy Technology Data Exchange (ETDEWEB)

    Kuyper, R.A.

    1994-06-16

    Underground coal gasification is an attractive option to recover energy from thin deep-lying coal seams. By injecting air into the coal layer, combustible gases are formed underground which can be used to produce energy at the surface. During a coal gasification field test in Pricetown (USA), an open channel structure had formed underground. In this thesis, the wide range of transport processes occurring in such underground coal gasification channels has been studied. The principal aim of this study was to understand and describe the transport processes which determine the behavior of the gasification process. The main aspects of the gasification process have been studied separately. Due to this approach, the influence of the various aspects of the gasification process on the behavior of the process has become clear. In the first part of this thesis, the influence of geometrical aspects of the gasification channel on the natural-convection flow in the channel has been studied by considering the natural-convection flow in various differentially heated enclosures. This approach led to a fundamental study on natural-convection flows. The second part of this thesis is associated with the transport processes arising during gasification. Here, a simulation model has been refined step by step. In the final simulation model, all main transport processes occurring in a rectangular gasification channel are described.

  16. DIFFUSION COATINGS FOR CORROSION RESISTANT COMPONENTS IN COAL GASIFICATION SYSTEMS

    Energy Technology Data Exchange (ETDEWEB)

    Gopala N. Krishnan; Ripudaman Malhotra; Angel Sanjurjo

    2004-05-01

    Heat-exchangers, filters, turbines, and other components in integrated coal gasification combined cycle system must withstand demanding conditions of high temperatures and pressure differentials. Under the highly sulfiding conditions of the high temperature coal gas, the performance of components degrade significantly with time unless expensive high alloy materials are used. Deposition of a suitable coating on a low cost alloy may improve is resistance to such sulfidation attack and decrease capital and operating costs. A review of the literature indicates that the corrosion reaction is the competition between oxidation and sulfidation reactions. The Fe- and Ni-based high-temperature alloys are susceptible to sulfidation attack unless they are fortified with high levels of Cr, Al, and Si. To impart corrosion resistance, these elements need not be in the bulk of the alloy and need only be present at the surface layers.

  17. Wabash River Coal Gasification Repowering Project. Topical report, July 1992--December 1993

    Energy Technology Data Exchange (ETDEWEB)

    1994-01-01

    The Wabash River Coal Gasification Repowering Project (WRCGRP, or Wabash Project) is a joint venture of Destec Energy, Inc. of Houston, Texas and PSI Energy, Inc. of Plainfield, Indiana, who will jointly repower an existing 1950 vintage coal-fired steam generating plant with coal gasification combined cycle technology. The Project is located in West Terre Haute, Indiana at PSI`s existing Wabash River Generating Station. The Project will process locally-mined Indiana high-sulfur coal to produce 262 megawatts of electricity. PSI and Destec are participating in the Department of Energy Clean Coal Technology Program to demonstrate coal gasification repowering of an existing generating unit affected by the Clean Air Act Amendments. As a Clean Coal Round IV selection, the project will demonstrate integration of an existing PSI steam turbine generator and auxiliaries, a new combustion turbine generator, heat recovery steam generator tandem, and a coal gasification facility to achieve improved efficiency, reduced emissions, and reduced installation costs. Upon completion in 1995, the Project will not only represent the largest coal gasification combined cycle power plant in the United States, but will also emit lower emissions than other high sulfur coal-fired power plants and will result in a heat rate improvement of approximately 20% over the existing plant configuration. As of the end of December 1993, construction work is approximately 20% complete for the gasification portion of the Project and 25% complete for the power generation portion.

  18. Computational fluid dynamics modeling of coal gasification in a pressurized spout-fluid bed

    Energy Technology Data Exchange (ETDEWEB)

    Zhongyi Deng; Rui Xiao; Baosheng Jin; He Huang; Laihong Shen; Qilei Song; Qianjun Li [Southeast University, Nanjing (China). Key Laboratory of Clean Coal Power Generation and Combustion Technology of Ministry of Education

    2008-05-15

    Computational fluid dynamics (CFD) modeling, which has recently proven to be an effective means of analysis and optimization of energy-conversion processes, has been extended to coal gasification in this paper. A 3D mathematical model has been developed to simulate the coal gasification process in a pressurized spout-fluid bed. This CFD model is composed of gas-solid hydrodynamics, coal pyrolysis, char gasification, and gas phase reaction submodels. The rates of heterogeneous reactions are determined by combining Arrhenius rate and diffusion rate. The homogeneous reactions of gas phase can be treated as secondary reactions. A comparison of the calculated and experimental data shows that most gasification performance parameters can be predicted accurately. This good agreement indicates that CFD modeling can be used for complex fluidized beds coal gasification processes. 37 refs., 7 figs., 5 tabs.

  19. DIFFUSION COATINGS FOR CORROSION RESISTANT COMPONENTS IN COAL GASIFICATION SYSTEMS

    Energy Technology Data Exchange (ETDEWEB)

    Gopala N. Krishnan; Ripudaman Malhotra; Angel Sanjurjo

    2004-05-01

    Heat-exchangers, particle filters, turbines, and other components in integrated coal gasification combined cycle system must withstand the highly sulfiding conditions of the high temperature coal gas over an extended period of time. The performance of components degrades significantly with time unless expensive high alloy materials are used. Deposition of a suitable coating on a low cost alloy may improve is resistance to such sulfidation attack and decrease capital and operating costs. The alloys used in the gasifier service include austenitic and ferritic stainless steels, nickel-chromium-iron alloys, and expensive nickel-cobalt alloys. A review of the literature indicated that the Fe- and Ni-based high-temperature alloys are susceptible to sulfidation attack unless they are fortified with high levels of Cr, Al, and Si. To impart corrosion resistance, these elements need not be in the bulk of the alloy and need only be present at the surface layers. We selected diffusion coatings of Cr and Al, and surface coatings of Si and Ti for the preliminary testing. These coatings will be applied using the fluidized bed chemical vapor deposition technique developed at SRI which is rapid and relatively inexpensive. We have procured coupons of typical alloys used in a gasifier. These coupons will be coated with Cr, Al, Si, and Ti. The samples will be tested in a bench-scale reactor using simulated coal gas compositions. In addition, we will be sending coated samples for insertion in the gas stream of the coal gasifier.

  20. Status of health and environmental research relative to coal gasification 1976 to the present

    Energy Technology Data Exchange (ETDEWEB)

    Wilzbach, K.E.; Reilly, C.A. Jr. (comps.)

    1982-10-01

    Health and environmental research relative to coal gasification conducted by Argonne National Laboratory, the Inhalation Toxicology Research Institute, and Oak Ridge National Laboratory under DOE sponsorship is summarized. The studies have focused on the chemical and toxicological characterization of materials from a range of process streams in five bench-scale, pilot-plant and industrial gasifiers. They also address ecological effects, industrial hygiene, environmental control technology performance, and risk assessment. Following an overview of coal gasification technology and related environmental concerns, integrated summaries of the studies and results in each area are presented and conclusions are drawn. Needed health and environmental research relative to coal gasification is identified.

  1. Thermal-Hydrological Sensitivity Analysis of Underground Coal Gasification

    Energy Technology Data Exchange (ETDEWEB)

    Buscheck, T A; Hao, Y; Morris, J P; Burton, E A

    2009-10-05

    This paper presents recent work from an ongoing project at Lawrence Livermore National Laboratory (LLNL) to develop a set of predictive tools for cavity/combustion-zone growth and to gain quantitative understanding of the processes and conditions (natural and engineered) affecting underground coal gasification (UCG). We discuss the application of coupled thermal-hydrologic simulation capabilities required for predicting UCG cavity growth, as well as for predicting potential environmental consequences of UCG operations. Simulation of UCG cavity evolution involves coupled thermal-hydrological-chemical-mechanical (THCM) processes in the host coal and adjoining rockmass (cap and bedrock). To represent these processes, the NUFT (Nonisothermal Unsaturated-saturated Flow and Transport) code is being customized to address the influence of coal combustion on the heating of the host coal and adjoining rock mass, and the resulting thermal-hydrological response in the host coal/rock. As described in a companion paper (Morris et al. 2009), the ability to model the influence of mechanical processes (spallation and cavity collapse) on UCG cavity evolution is being developed at LLNL with the use of the LDEC (Livermore Distinct Element Code) code. A methodology is also being developed (Morris et al. 2009) to interface the results of the NUFT and LDEC codes to simulate the interaction of mechanical and thermal-hydrological behavior in the host coal/rock, which influences UCG cavity growth. Conditions in the UCG cavity and combustion zone are strongly influenced by water influx, which is controlled by permeability of the host coal/rock and the difference between hydrostatic and cavity pressure. In this paper, we focus on thermal-hydrological processes, examining the relationship between combustion-driven heat generation, convective and conductive heat flow, and water influx, and examine how the thermal and hydrologic properties of the host coal/rock influence those relationships

  2. Reaction Kinetic Equation for Char Combustion of Underground Coal Gasification

    Institute of Scientific and Technical Information of China (English)

    YU Hong-guan; YANG Lan-he; FENG Wei-min; LIU Shu-qin; SONG Zhen-qi

    2006-01-01

    Based on the quasi-steady-state approximation, the dynamic equation of char combustion in the oxidation zone of underground coal gasification (UCG) was derived. The parameters of the dynamic equation were determined at 900℃ using a thermo-gravimetric (TG) analyzer connected to a flue gas analyzer and this equation. The equation was simplified for specific coals, including high ash content, low ash content, and low ash fusibility ones. The results show that 1) the apparent reaction rate constant increases with an increase in volatile matter value as dry ash-free basis, 2) the effective coefficient of diffusion decreases with an increase in ash as dry basis, and 3) the mass transfer coefficient is independent of coal quality on the whole. The apparent reaction rate constant, mass-transfer coefficient and effective coefficient of diffusion of six char samples range from 7.51×104 m/s to 8.98×104 m/s, 3.05×106 m/s to 3.23×106 m/s and 5.36×106 m2/s to 8.23×106 m2/s at 900℃, respectively.

  3. Diffusion Coatings for Corrosion Resistant Components in Coal Gasification Systems

    Energy Technology Data Exchange (ETDEWEB)

    Gopala N. Krishnan; Ripudaman Malhotra; Esperanza Alvarez; Kai-Hung Lau; Angel Sanjurjo

    2005-01-01

    Heat-exchangers, particle filters, turbines, and other components in integrated coal gasification combined cycle system must withstand the highly sulfiding conditions of the high temperature coal gas over an extended period of time. The performance of components degrades significantly with time unless expensive high alloy materials are used. Deposition of a suitable coating on a low cost alloy may improve its resistance to such sulfidation attack and decrease capital and operating costs. The alloys used in the gasifier service include austenitic and ferritic stainless steels, nickel-chromium-iron alloys, and expensive nickel-cobalt alloys. During this reporting period we focused on getting a bench-scale test system to expose alloy coupons to simulated gasifier environment. The test facility was designed to allow about 20 specimen coupons to be exposed simultaneously for an extend period to a simulated coal gas stream at temperatures up to 1000 C. The simulated gas stream contained about 26%H{sub 2}, 39%CO, 17%CO{sub 2}, 1.4% H{sub 2}S and balance steam. We successfully ran a 100+h test with coated and uncoated stainless steel coupons. The tested alloys include SS304, SS316, SS405, SS409, SS410, and IN800. The main finding is that Ti/Ta coating provides excellent protection to SS405 under conditions where uncoated austenitic and ferritic stainless steel alloy coupons are badly corroded. Cr coatings also appear to afford some protection against corrosion.

  4. Fixed-bed gasification research using US coals. Volume 16. Gasification of 2-inch Minnesota peat sods

    Energy Technology Data Exchange (ETDEWEB)

    Thimsen, D.; Maurer, R.E.; Pooler, A.R.; Pui, D.; Liu, B.; Kittelson, D.

    1985-10-01

    A single, fixed-bed Wellman-Galusha gasifier coupled with a hot, raw gas combustion system and scubber used to gasify numerous coals from throughout the United States. The gasification test program is organized as a cooperative effort by private industrial participants and government agencies. The consortium of participants is organized under the Mining and Industrial Fuel Gas (MIFGa) group. This report is the sixteenth volume in a series of reports describing the atmospheric pressure, fixed-bed gasification of US coals. This specific test report describes the gasification of two-inch Minnesota peat sods, which began on June 24, 1985 and was completed on June 27, 1985. 4 refs., 18 figs., 14 tabs.

  5. Coal gasification. Quarterly report, January-March 1979. [US DOE supported

    Energy Technology Data Exchange (ETDEWEB)

    None

    1980-01-01

    Progress in DOE-supported coal gasification pilot plant projects is reported: company, location, contract number, funding, process description, history and progress in the current quarter. Two support projects are discussed: preparation of a technical data book and mathematical modeling of gasification reactors. (LTN)

  6. Proceedings of the ninth annual underground coal gasification symposium

    Energy Technology Data Exchange (ETDEWEB)

    Wieber, P.R.; Martin, J.W.; Byrer, C.W. (eds.)

    1983-12-01

    The Ninth Underground Coal Gasification Symposium was held August 7 to 10, 1983 at the Indian Lakes Resort and Conference Center in Bloomingdale, Illinois. Over one-hundred attendees from industry, academia, National Laboratories, State Government, and the US Government participated in the exchange of ideas, results and future research plans. Representatives from six countries including France, Belgium, United Kingdom, The Netherlands, West Germany, and Brazil also participated by presenting papers. Fifty papers were presented and discussed in four formal sessions and two informal poster sessions. The presentations described current and future field testing plans, interpretation of field test data, environmental research, laboratory studies, modeling, and economics. All papers were processed for inclusion in the Energy Data Base.

  7. Applied research and evaluation of process concepts for liquefaction and gasification of western coals. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Wiser, W. H.

    1980-09-01

    Fourteen sections, including five subsections, of the final report covering work done between June 1, 1975 to July 31, 1980 on research programs in coal gasification and liquefaction have been entered individually into EDB and ERA. (LTN)

  8. Synergistic evaluation of the biomass/coal blends for co-gasification purposes

    Directory of Open Access Journals (Sweden)

    S Gaqa, S Mamphweli, D Katwire, E Meyer

    2014-01-01

    Full Text Available Approximately 95% of electricity in South Africa is generated from coal, which is a fossil fuel that has detrimental environmental impacts. Eskom has started investigating the possibility of co-firing coal with biomass to improve their carbon footprint. However, co-firing utilizes approximately 80% of water and results in extensive environmental impacts. This research seeks to investigate the possibility of co-gasification of coal and biomass, which is a thermochemical process that uses about a third of the water required by a coal-fired power station, and results in much lower emissions. Thermogravimetric analysis (TGA was conducted to investigate the existence of a synergy between coal and biomass during gasification. Various coal/biomass blends were investigated using TGA. The synergistic effect between the two feedstock as determined through TGA allowed the prediction of the gasification characteristics of the blends that most likely gave the highest conversion efficiency. Preliminary results suggested the existence of this synergy.

  9. Exposure of boiler materials at the PRENFLO coal gasification plant: Second series, cooled samples

    Energy Technology Data Exchange (ETDEWEB)

    Leferink, R.G.I.; Kip, J.B.M.; Bouma, J.S. [KEMA Inspecties en Materialen, Arnhem (Netherlands)

    1994-12-31

    A number of alloys, coatings and welds are exposed in the PRENFLO coal gasification test facility to determine their applicability in heat exchangers of coal gasification installations. The corrosion of the materials is analyzed by means of optical microscopy and electron microscopy. The tested materials, arranged according to increasing suitability, are 15Mo3, T91, chromated 10CrMo9.10, chromated/vanadated T22Nb, Incoloy 800LC, SS310 and Sanicro 28

  10. Technical analysis of advanced wastewater-treatment systems for coal-gasification plants

    Energy Technology Data Exchange (ETDEWEB)

    1981-03-31

    This analysis of advanced wastewater treatment systems for coal gasification plants highlights the three coal gasification demonstration plants proposed by the US Department of Energy: The Memphis Light, Gas and Water Division Industrial Fuel Gas Demonstration Plant, the Illinois Coal Gasification Group Pipeline Gas Demonstration Plant, and the CONOCO Pipeline Gas Demonstration Plant. Technical risks exist for coal gasification wastewater treatment systems, in general, and for the three DOE demonstration plants (as designed), in particular, because of key data gaps. The quantities and compositions of coal gasification wastewaters are not well known; the treatability of coal gasification wastewaters by various technologies has not been adequately studied; the dynamic interactions of sequential wastewater treatment processes and upstream wastewater sources has not been tested at demonstration scale. This report identifies key data gaps and recommends that demonstration-size and commercial-size plants be used for coal gasification wastewater treatment data base development. While certain advanced treatment technologies can benefit from additional bench-scale studies, bench-scale and pilot plant scale operations are not representative of commercial-size facility operation. It is recommended that coal gasification demonstration plants, and other commercial-size facilities that generate similar wastewaters, be used to test advanced wastewater treatment technologies during operation by using sidestreams or collected wastewater samples in addition to the plant's own primary treatment system. Advanced wastewater treatment processes are needed to degrade refractory organics and to concentrate and remove dissolved solids to allow for wastewater reuse. Further study of reverse osmosis, evaporation, electrodialysis, ozonation, activated carbon, and ultrafiltration should take place at bench-scale.

  11. Biomass/coal steam co-gasification integrated with in-situ CO2 capture

    International Nuclear Information System (INIS)

    Addressing recent environmental regulations on fossil fuel power systems and both biomass fuel supply and coal greenhouse gas issues, biomass/coal co-gasification could provide a feasible transition solution for power plants. In the quest for an even more sustainable process, steam co-gasification of switchgrass and coal was integrated with in-situ CO2 capture, with limestone as the bed material and sorbent. Five gasification/carbonation (at <700 °C) and calcination (at >850 °C) cycles were performed in an atmospheric pilot scale bubbling fluidized bed reactor. Hydrogen production was enhanced significantly (∼22%) due to partial adsorption of CO2 by the CaO sorbent, shifting the gasification reactions forward, consistent with Le Châtelier's principle. Tar yield measurements showed that reducing the gasification temperature could be achieved without experiencing higher tar yield, indicating that the lime has a catalytic effect. The sorbent particles decayed and lost their calcium utilization efficiency in the course of cycling due to sintering. The co-existence of three types of solids (biomass, coal, lime) with different particle properties led to bed segregation. An equilibrium model was found to be useful in design of lime-enhanced gasification systems. - Highlights: • Biomass/coal steam co-gasification was integrated with in-situ CO2 capture. • 5 gasification/carbonation (<700 °C) and calcination (>850 °C) cycles were performed. • Lime-enhanced co-gasification enhanced hydrogen production significantly (∼22%). • CaO decayed as an absorbent of CO2 due to sintering and some was lost by attrition. • Equilibrium models are useful in design of lime-enhanced gasification systems

  12. Engineering support services for the DOE/GRI coal-gasification research program. Technical and economical comparisons of the Westinghouse and I. G. T. U-Gas coal-gasification processes

    Energy Technology Data Exchange (ETDEWEB)

    Bostwick, L.E.; Hubbard, D.A.; Laramore, R.W.; Koneru, P.B.

    1981-07-01

    Kellogg was requested by DOE/GRI to prepare technical and economic assessments of the Westinghouse and IGT U-Gas processes such that comparison of the two would be on a consistent basis. Kellogg carried out this task in essentially two phases: (a) preparation of consistent designs of coal-to-SNG plants using the two processes, and (b) evaluation of the design bases in light of research data. Comparable designs and economics were prepared for grass-roots facilities to produce SNG equivalent to 250 billion Btu/day from Pittsburgh No. 8 coal, using the Westinghouse and U-Gas gasifiers. The C.F. Braun Guidelines were followed. The capital and operating costs are almost identical for the two processes. In Kellogg's view, the economics as developed during this study do not show cause to favor either process over the other. The small differences in costs are well within the accuracies of the estimates and should be considered insignificant. Nine differences between the Westinghouse and U-Gas processes are listed which could possibly provide an advantage to one or to the other. Opportunities exist for both processes to enhance efficiencies and/or to reduce costs by optimization of the gas treating and byproduct recovery areas. Kellogg observes that both Westinghouse and U-Gas appear to be very competitive (in economics as developed during this study) with other coal gasification processes evaluated under the Joint DOE/GRI Program.

  13. Chemical looping coal gasification with calcium ferrite and barium ferrite via solid--solid reactions

    Energy Technology Data Exchange (ETDEWEB)

    Siriwardane, Ranjani [U.S. Department of Energy/NETL; Riley, Jarrett [Oak Ridge Inst. for Science and Education (ORISE), Oak Ridge, TN (United States); Tian, Hanjing [West Virginia Univ., Morgantown, WV (United States); Richards, George [U.S. Department of Energy/NETL

    2016-01-01

    Coal gasification to produce synthesis gas by chemical looping was investigated with two oxygen carriers, barium ferrite (BaFe2O4) and calcium ferrite (CaFe2O4). Thermo-gravimetric analysis (TGA) and fixed-bed flow reactor data indicated that a solid–solid interaction occurred between oxygen carriers and coal to produce synthesis gas. Both thermodynamic analysis and experimental data indicated that BaFe2O4 and CaFe2O4 have high reactivity with coal but have a low reactivity with synthesis gas, which makes them very attractive for the coal gasification process. Adding steam increased the production of hydrogen (H2) and carbon monoxide (CO), but carbon dioxide (CO2) remained low because these oxygen carriers have minimal reactivity with H2 and CO. Therefore, the combined steam–oxygen carrier produced the highest quantity of synthesis gas. It appeared that neither the water–gas shift reaction nor the water splitting reaction promoted additional H2 formation with the oxygen carriers when steam was present. Wyodak coal, which is a sub-bituminous coal, had the best gasification yield with oxygen carrier–steam while Illinois #6 coal had the lowest. The rate of gasification and selectivity for synthesis gas production was significantly higher when these oxygen carriers were present during steam gasification of coal. The rates and synthesis gas yields during the temperature ramps of coal–steam with oxygen carriers were better than with gaseous oxygen.

  14. Preliminary study on co-gasification behavior of deoiled asphalt with coal and biomass

    International Nuclear Information System (INIS)

    Highlights: • Co-gasification of DOA with coal and biomass are proposed and studied. • Pure DOA char shows low reactivity mainly for low surface area, high graphitization degree and low ash content. • Co-gasification of coal and DOA does not show synergetic effect. • Synergetic effect between biomass and DOA is observed. • Potassium naturally in biomass can transfer to DOA and catalyzes the gasification of DOA. - Abstract: The co-gasification behavior of deoiled asphalt (DOA) with coal and biomass were investigated by a thermogravimetric analyzer (TGA). The gasification experiments were conducted under CO2 atmosphere within an isothermal temperature range from 900 to 1100 °C. The physical properties of the samples were examined by X-ray diffraction (XRD), scanning electron microscopy–energy dispersive spectroscopy (SEM–EDS), N2 and CO2 adsorption and inductively coupled plasma-atomic emission spectrometry (ICP-AES). Compared with coal or biomass, the low surface area, high graphitization degree and the low ash content are the main reasons for the low reactivity of DOA. The co-gasification of coal and DOA does not show synergetic effect, while the combination of biomass and DOA shows higher gasification reactivity than that of being calculated. The synergetic effect is mainly caused by the alkali metals. Further study shows the transfer of the potassium from the surface of biomass to DOA greatly increases the active sites of the DOA, which leads to obvious improvement of the co-gasification reactions. Meanwhile, the gasification experiments of adding coal and biomass ashes to DOA also support the above explanations

  15. DIFFUSION COATINGS FOR CORROSION RESISTANT COMPONENTS IN COAL GASIFICATION SYSTEMS

    Energy Technology Data Exchange (ETDEWEB)

    Gopala N. Krishnan; Ripudaman Malhotra; Esperanza Alvarez; Kai-Hung Lau; Angel Sanjurjo

    2005-01-01

    Heat-exchangers, particle filters, turbines, and other components in integrated coal gasification combined cycle system must withstand the highly sulfiding conditions of the high temperature coal gas over an extended period of time. The performance of components degrades significantly with time unless expensive high alloy materials are used. Deposition of a suitable coating on a low cost alloy may improve is resistance to such sulfidation attack and decrease capital and operating costs. The alloys used in the gasifier service include austenitic and ferritic stainless steels, nickel-chromium-iron alloys, and expensive nickel-cobalt alloys. During this reporting period we coated coupons of selected alloy steels with diffusion coatings of Cr and Al, as well as with titanium and tantalum nitrides. The coated samples were analyzed for their surface composition. In several instances, the samples were also cut to determine the depth profile of the coating. Several of the early runs did not yield uniform or deep enough coatings and hence a significant portion of the effort in this period was devoted fixing the problems with our fluidized bed reactor. Before the end of the quarter we had prepared a number of samples, many of them in duplicates, and sent one set to Wabash River Energy Laboratory for them to install in their gasifier. The gasifier was undergoing a scheduled maintenance and thus presented an opportunity to place some of our coupons in the stream of an operating gasifier. The samples submitted included coated and uncoated pairs of different alloys.

  16. Gasification Coupled Chemical Looping Combustion of Coal: A Thermodynamic Process Design Study

    OpenAIRE

    Sonali A. Borkhade; Shriwas, Preksha A.; Ganesh R. Kale

    2013-01-01

    A thermodynamic investigation of gasification coupled chemical looping combustion (CLC) of carbon (coal) is presented in this paper. Both steam and CO2 are used for gasification within the temperature range of 500–1200°C. Chemical equilibrium model was considered for the gasifier and CLC fuel reactor. The trends in product compositions and energy requirements of the gasifier, fuel reactor, and air reactor were determined. Coal (carbon) gasification using 1.5 mol H2O and 1.5 mol CO2 per mole c...

  17. Underground Coal Gasification and CO2 Storage Support Bulgaria's Low Carbon Energy Supply

    OpenAIRE

    Natalie Christine Nakaten; P. Kötting; R. Azzam; Thomas Kempka

    2013-01-01

    Underground coal gasification facilitates the utilization of deep-seated coals that are economically not exploitable via conventional mining. This study examines UCG as an approach for coal conversion into a synthesis gas as substitute for natural gas or to fuel a combined cycle gas turbine with CO2 capture and storage. Modelling results show that implementing UCG-CCS into the Bulgarian energy system depicts a low carbon alternative to coal fired power generation and can potentially decrease ...

  18. DIFFUSION COATINGS FOR CORROSION RESISTANT COMPONENTS IN COAL GASIFICATION SYSTEMS

    Energy Technology Data Exchange (ETDEWEB)

    Gopala N. Krishnan; Ripudaman Malhotra; Esperanza Alvarez; Kai-Hung Lau; Angel Sanjurjo

    2005-03-01

    Heat-exchangers, particle filters, turbines, and other components in integrated coal gasification combined cycle system must withstand the highly sulfiding conditions of the high temperature coal gas over an extended period of time. The performance of components degrades significantly with time unless expensive high alloy materials are used. Deposition of a suitable coating on a low cost alloy may improve is resistance to such sulfidation attack and decrease capital and operating costs. The alloys used in the gasifier service include austenitic and ferritic stainless steels, nickel-chromium-iron alloys, and expensive nickel-cobalt alloys. During this reporting period we conducted two exposure tests with coated and uncoated coupons. The first one was aborted after a short period, because of a leak in the pressure regulator of a CO/CO{sub 2}/H{sub 2} gas mixture gas cylinder that was used to prepare the simulated coal gas stream. Nevertheless, this run was very instructive as it showed that during the brief exposure when the concentration of H{sub 2}S increased to 8.6%, even specialty alloys such as HR160 and I800 were badly corroded, yet the sample of a SS405-steel that was coated with Ti/Ta showed no signs of corrosion. After replacing the pressure regulator, a second run was conducted with a fresh set of coated and uncoated samples. The Ti/Ta-coated on to SS405 steel from the earlier runs was also exposed in this test. The run proceeded smoothly, and at the end of test the uncoated steels were badly damaged, some evidence of corrosion was found on coupons of HR160 and I800 alloys and the Cr-coated steels, but again, the Ti/Ta-coated sample appeared unaffected.

  19. Wabash River Coal Gasification Combined Cycle Repowering Project: Clean Coal Technology Program

    International Nuclear Information System (INIS)

    The proposed project would result in a combined-cycle power plant with lower emissions and higher efficiency than most existing coal-fired power plants of comparable size. The net plant heat rate (energy content of the fuel input per useable electrical generation output; i.e., Btu/kilowatt hour) for the new repowered unit would be a 21% improvement over the existing unit, while reducing SO2 emissions by greater than 90% and limiting NOx emissions by greater than 85% over that produced by conventional coal-fired boilers. The technology, which relies on gasified coal, is capable of producing as much as 25% more electricity from a given amount of coal than today's conventional coal-burning methods. Besides having the positive environmental benefit of producing less pollutants per unit of power generated, the higher overall efficiency of the proposed CGCC project encourages greater utilization to meet base load requirements in order to realize the associated economic benefits. This greater utilization (i.e., increased capacity factor) of a cleaner operating plant has global environmental benefits in that it is likely that such power would replace power currently being produced by less efficient plants emitting a greater volume of pollutants per unit of power generated

  20. Co-Gasification of Coal and Biomass in an IGCC Power Plant: Gasifier Modeling

    Directory of Open Access Journals (Sweden)

    Luis Correas

    2004-12-01

    Full Text Available Co-gasification of coal and biomass in an existing coal-fired IGCC power plant is proposed as an efficient, flexible and environmentally friendly way to increase the biomass contribution to electricity generation. A model of an entrained flow gasifier is described and validated with nearly 3,000 actual steady-state operational data points (4,800 hours. The model is then used to study co-gasification of coal, petroleum coke and up to 10 percent of several types of biomass. As a result, the influence of fuel variations on gasifier performance and modifications in operation that should be made in co-gasification are obtained. A conclusion of our study is that co-gasification is possible provided that operation is properly adapted. A validated model can be very useful for predicting operating points for new fuel mixtures.

  1. ASPEN Plus simulation of coal integrated gasification combined blast furnace slag waste heat recovery system

    International Nuclear Information System (INIS)

    Highlights: • An integrated system of coal gasification with slag waste heat recovery was proposed. • The goal of BF slag heat saving and emission reduction was achieved by this system. • The optimal parameters were obtained and the waste heat recovery rate reached 83.08%. • About 6.64 kmol/min syngas was produced when using one ton BF slag to provide energy. - Abstract: This article presented a model for the system of coal gasification with steam and blast furnace slag waste heat recovery by using the ASPEN Plus as the simulating and modeling tool. Constrained by mass and energy balance for the entire system, the model included the gasifier used to product syngas at the chemical equilibrium based on the Gibbs free energy minimization approach and the boiler used to recover the heat of the blast furnace slag (BF slag) and syngas. Two parameters of temperature and steam to coal ratio (S/C) were considered to account for their impacts on the Datong coal (DT coal) gasification process. The carbon gasification efficiency (CE), cold gasification efficiency (CGE), syngas product efficiency (PE) and the heating value of syngas produced by 1 kg pulverized coal (HV) were adopted as the indicators to examine the gasification performance. The optimal operating temperature and S/C were 800 °C and 1.5, respectively. At this condition, CE reached above 90% and the maximum values of the CGE, PE and HV were all obtained. Under the optimal operating conditions, 1000 kg/min BF slag, about 40.41 kg/min DT pulverized coal and 77.94 kg/min steam were fed into the gasifier and approximate 6.64 kmol/min syngas could be generated. Overall, the coal was converted to clean syngas by gasification reaction and the BF slag waste heat was also recovered effectively (reached up to 83.08%) in this system, achieving the objective of energy saving and emission reduction

  2. Numerical simulations and correlations on the coal -conveying gas flow in pipe for fluidized -bed coal gasification facility

    International Nuclear Information System (INIS)

    CFD modeling and simulation are made on the key flow elements, vertical, horizontal pipes and elbow pipes , used in the pneumatic coal -transport system of fluidized -bed gasification test facility. The coal- gas flow inside the flow elements are modeled by combining Reynolds -stress Averaged Navier- Stokes equations Solver (RANS), k- ε turbulence model and Discrete Phase Model (DPM) in the ANSYS Fluent code. Using the developed coal -gas flow analysis model, computations are carried out to investigate the gas flow path, the coal particle behavior and the pressure loss characteristics in flow element at various coal/ gas loading ratio and coal mass flux. The present prediction results show the coal -gas flow behavior of each flow element is changed from dilute -flow to dense -flow pattern at a specific coal/gas loading ratio where pressure loss is abruptly increased. From the numerical results, the present study also provides the limiting coal/gas loading conditions to secure stable coal feeding and the correlations for pressure losses in horizontal, vertical and elbow pipes, which can be suitable for the design guidelines of actual fluidized -bed coal gasification. Key words : Pneumatic Coal -Transport; Coal -Gas Flow, Dense Phase Flow; Dilute Phase Flow; Pressure Loss; Coal/Gas Loading Ratio; Correlation

  3. A new model to estimate CO2 coal gasification kinetics based only on parent coal characterization properties

    International Nuclear Information System (INIS)

    Highlights: • A mathematical model to predict gasification rate and residence time was proposed. • Gasification rate is affected mainly by micropore surface area and alkaline content. • Residence time for coal gasification can be predicted without a kinetic model. • Surface area based on carbon content is an important parameter in kinetic analysis. • The model can predict the kinetic of coal blends in any ash composition range. - Abstract: A new mathematical model is proposed for the estimation of CO2 gasification kinetics of different rank coals and ash contents. There are no previous reports on the determination of the conversion rate or even residence time of CO2 or steam gasification based on coal characterization and for a wide range of ash content. This new approach can be used to infer the residence time and other parameters required for reactor design and operation optimization of newly mined coals or coal mixtures used as feedstock. The coal micropore surface area and the alkaline content determined by the ash composition were proved to be the most significant variables influencing the gasification rate. These variables were correlated to formulate a semi-empirical expression based on the Arrhenius equation. An equation to infer residence time, independent of the kinetic model, is also presented. The new equation is important in understanding the catalytic effect of the alkaline content in the temperature range where the chemical reaction is the controlling step. It can also be used as the corresponding term of the chemical reaction in a gas–solid kinetic model when working at higher temperatures. This new approach is valid, if there is not loss of alkali and alkaline earth metals due to sublimation or melting, which results in a glassy slag structure. The proposed model has direct industrial application in simulation of gasifiers’ performance with the knowledge of only coal characterization properties

  4. Coal gasification systems engineering and analysis. Appendix G: Commercial design and technology evaluation

    Science.gov (United States)

    1980-01-01

    A technology evaluation of five coal gasifier systems (Koppers-Totzek, Texaco, Babcock and Wilcox, Lurgi and BGC/Lurgi) and procedures and criteria for evaluating competitive commercial coal gasification designs is presented. The technology evaluation is based upon the plant designs and cost estimates developed by the BDM-Mittelhauser team.

  5. Safety research in the gasification process of novel multi-thermal-source coal gasifier

    Institute of Scientific and Technical Information of China (English)

    TIAN Yu-xian; WU Min-huan; WANG Xiao-gang; ZHANG Ya-ping; QIANG Jun-feng; TIAN Xin-wei; WANG Xi-lian

    2009-01-01

    In order to collect the gas safely produced in the gasification process of the novel multi-thermal-source coal gasifier,based on its gasification skill and the characteristics of the products, this paper analyzes the possible dangers in the gasification process, devises the gasifier eruption and explosion experiments, explores the conditions of gasifier eruption and gas explosion, studies their effects on the gasification process and establishes safe operation measures. Gasifier eruption hazard occurs easily in the gasification process of one-thermal-source coal gasifier when Msio: is far higher than that in the normal adjuvant. The gas permeability in the gasifier is not the same and the power supply is too large. However, similar conditions in the gasification of multi-thermal-source coal gasifier do not produce a gasifier eruption accident so easily. When it erupts, the gasifier should be stopped and then cooled down naturally or inert gas can be sprayed on the gasifier to cool it off, and thus gas explosion can be avoided. There is a possibility of direct gas explosion, but it can be avoided when the gas in the gas collecting space is replaced slowly by supplying a small amount of power or the inert gas fills the space in the previous gasification. The time a fire is lit is strictly controlled, the gas is drawn in by using the aspirator pump, and the gasifier pressure is kept in the state of micro-positive pressure in the middle and later gasification process. The conclusion is that the gasification process of the novel multi-thermal-source coal gasifier is safe according to normal operation rules.

  6. 3rd international conference on coal gasification and liquefaction, University of Pittsburgh

    Energy Technology Data Exchange (ETDEWEB)

    None

    1976-01-01

    The third annual international conference on ''Coal Gasification and Liquefaction: What Needs to be Done Now'' was held at the University of Pittsburgh, Pittsburgh, PA on August 3-5, 1976. The majority of the papers dealt with coal gasification and liquefaction (often on the basis of process pilot plant experience) and on flue gas desulfurization by a variety of processes; fewer papers involved fluidized bed combustion, combined cycle power plants, coal desulfurization, government policy on environmental effects and on synthetic fuels, etc. Twenty-eight papers have been entered individually into EDB and ERA. (LTN)

  7. Investigation of Coal-biomass Catalytic Gasification using Experiments, Reaction Kinetics and Computational Fluid Dynamics

    Energy Technology Data Exchange (ETDEWEB)

    Battaglia, Francine [Virginia Polytechnic Inst. and State Univ. (Virginia Tech), Blacksburg, VA (United States); Agblevor, Foster [Virginia Polytechnic Inst. and State Univ. (Virginia Tech), Blacksburg, VA (United States); Klein, Michael [Univ. of Delaware, Newark, DE (United States); Sheikhi, Reza [Northeastern Univ., Boston, MA (United States)

    2015-09-30

    A collaborative effort involving experiments, kinetic modeling, and computational fluid dynamics (CFD) was used to understand co-gasification of coal-biomass mixtures. The overall goal of the work was to determine the key reactive properties for coal-biomass mixed fuels. Sub-bituminous coal was mixed with biomass feedstocks to determine the fluidization and gasification characteristics of hybrid poplar wood, switchgrass and corn stover. It was found that corn stover and poplar wood were the best feedstocks to use with coal. The novel approach of this project was the use of a red mud catalyst to improve gasification and lower gasification temperatures. An important results was the reduction of agglomeration of the biomass using the catalyst. An outcome of this work was the characterization of the chemical kinetics and reaction mechanisms of the co-gasification fuels, and the development of a set of models that can be integrated into other modeling environments. The multiphase flow code, MFIX, was used to simulate and predict the hydrodynamics and co-gasification, and results were validated with the experiments. The reaction kinetics modeling was used to develop a smaller set of reactions for tractable CFD calculations that represented the experiments. Finally, an efficient tool was developed, MCHARS, and coupled with MFIX to efficiently simulate the complex reaction kinetics.

  8. Investigation of Coal-biomass Catalytic Gasification using Experiments, Reaction Kinetics and Computational Fluid Dynamics

    Energy Technology Data Exchange (ETDEWEB)

    Battaglia, Francine [Virginia Polytechnic Inst. and State Univ. (Virginia Tech), Blacksburg, VA (United States); Agblevor, Foster [Virginia Polytechnic Inst. and State Univ. (Virginia Tech), Blacksburg, VA (United States); Klein, Michael [Univ. of Delaware, Newark, DE (United States); Sheikhi, Reza [Northeastern Univ., Boston, MA (United States)

    2015-12-31

    A collaborative effort involving experiments, kinetic modeling, and computational fluid dynamics (CFD) was used to understand co-gasification of coal-biomass mixtures. The overall goal of the work was to determine the key reactive properties for coal-biomass mixed fuels. Sub-bituminous coal was mixed with biomass feedstocks to determine the fluidization and gasification characteristics of hybrid poplar wood, switchgrass and corn stover. It was found that corn stover and poplar wood were the best feedstocks to use with coal. The novel approach of this project was the use of a red mud catalyst to improve gasification and lower gasification temperatures. An important results was the reduction of agglomeration of the biomass using the catalyst. An outcome of this work was the characterization of the chemical kinetics and reaction mechanisms of the co-gasification fuels, and the development of a set of models that can be integrated into other modeling environments. The multiphase flow code, MFIX, was used to simulate and predict the hydrodynamics and co-gasification, and results were validated with the experiments. The reaction kinetics modeling was used to develop a smaller set of reactions for tractable CFD calculations that represented the experiments. Finally, an efficient tool was developed, MCHARS, and coupled with MFIX to efficiently simulate the complex reaction kinetics.

  9. Materials tests at the PRENFLO coal gasification plant

    Energy Technology Data Exchange (ETDEWEB)

    Koehnen, K.; Ullrich, N. (Gesellschaft fuer Kohle-Technologie mbH, Essen (Germany, F.R.)); Bakker, W.T. (Electric Power Research Inst., Palo Alto, CA (USA))

    1990-04-01

    This report evaluates the behavior of tube materials tested in the PRENFLO coal gasification plant. The tests were conducted in the PRENFLO demonstration plant at Fuerstenhausen, Federal Republic of Germany. Some of the alloys were supplied by EPRI and some by GKT. The alloys were tested for more than 2000 operating hours as steam superheater tubes and isothermally in the form of prestressed tensile bars and U-bends. Thickness loss measurements and microscopic evaluation of the superheater tubes indicate that the low alloy ferritic steels (< 9 % Cr) are only suitable for use at temperatures below 400 {degree}C (752 {degree}F), if provisions are made to replace or repair the heat exchanger tubes every 2--5 years. Sanicro 28 and coextruded SS 310/T 11 tubes promise long-term service in evaporator elements with steam pressures up to 138 bar (2000 psi). Isothermal exposure of austenitic prestressed tensile bars and U-bend coupons did not reveal any stress corrosion cracking or other signs of downtime corrosion. 66 figs., 20 tabs.

  10. Presence of an unusual methanogenic bacterium in coal gasification waste

    Energy Technology Data Exchange (ETDEWEB)

    Tomei, F.A.; Rouse, D.; Maki, J.S.; Mitchell, R.

    1988-12-01

    Methanogenic bacteria growing on a pilot-scale, anaerobic filter processing coal gasification waste were enriched in a mineral salts medium containing hydrogen and acetate as potential energy sources. Transfer of the enrichments to methanol medium resulted in the initial growth of a strain of Methanosarcina barkeri, but eventually small cocci became dominant. The cocci growing on methanol produced methane and exhibited the typical fluorescence of methanogenic bacteria. They grew in the presence of the cell wall synthesis-inhibiting antibiotics D-cycloserine, fosfomycin, penicillin G, and vancomycin as well as in the presence of kanamycin, an inhibitor of protein synthesis in eubacteria. The optimal growth temperature was 37 degrees C, and the doubling time was 7.5 h. The strain lysed after reaching stationary phase. The bacterium grew poorly with hydrogen as the energy source and failed to grow on acetate. Morphologically, the coccus shared similarities with Methanosarcina sp. Cells were 1 ..mu..m wide, exhibited the typical thick cell wall and cross-wall formation, and formed tetrads. Packets and cysts were not formed. 62 refs., 4 figs.

  11. Japan`s New Sunshine Project. 20. 1995 annual summary of coal liquefaction and gasification

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1996-10-01

    The paper described a summary of the 1995 study on coal liquefaction and gasification under the New Sunshine Project. As for coal liquefaction, a study was made of liquefaction characteristics and catalysts of various coals. Also studied were liquefaction conditions for quality improvement of liquefaction products, an evaluation method of quality of coal liquid, and a utilization method of coal liquid. In order to prevent carbonization and realize effective liquefaction, a study was conducted for elucidation of the reaction mechanism of high pressure hydrogenation. In a 150t/d pilot plant using hydrogen transfer hydrogenation solvents, the NEDOL method was studied using various catalysts and kinds of coals. This is a step prior to data acquisition for engineering, actual construction of equipment and operation. A 1t/d process supporting unit is a unit to support it. The unit conducts studies on slurry letdown valves and synthetic iron sulfide catalysts, screening of Chinese coals, etc. As to coal gasification, the paper added to the basic research the combined cycle power generation using entrained flow coal gasification for improvement of thermal efficiency and environmental acceptability and the HYCOL method for hydrogen production. 68 refs., 40 figs.

  12. Fluidized-Bed Gasification of Plastic Waste, Wood, and Their Blends with Coal

    Directory of Open Access Journals (Sweden)

    Lucio Zaccariello

    2015-08-01

    Full Text Available The effect of fuel composition on gasification process performance was investigated by performing mass and energy balances on a pre-pilot scale bubbling fluidized bed reactor fed with mixtures of plastic waste, wood, and coal. The fuels containing plastic waste produced less H2, CO, and CO2 and more light hydrocarbons than the fuels including biomass. The lower heating value (LHV progressively increased from 5.1 to 7.9 MJ/Nm3 when the plastic waste fraction was moved from 0% to 100%. Higher carbonaceous fines production was associated with the fuel containing a large fraction of coal (60%, producing 87.5 g/kgFuel compared to only 1.0 g/kgFuel obtained during the gasification test with just plastic waste. Conversely, plastic waste gasification produced the highest tar yield, 161.9 g/kgFuel, while woody biomass generated only 13.4 g/kgFuel. Wood gasification showed a carbon conversion efficiency (CCE of 0.93, while the tests with two fuels containing coal showed lowest CCE values (0.78 and 0.70, respectively. Plastic waste and wood gasification presented similar cold gas efficiency (CGE values (0.75 and 0.76, respectively, while that obtained during the co-gasification tests varied from 0.53 to 0.73.

  13. Laboratory studies on cavity growth and product gas composition in the context of underground coal gasification

    International Nuclear Information System (INIS)

    Systematic laboratory scale experiments on coal blocks can provide significant insight into the underground coal gasification (UCG) process. Our earlier work has demonstrated the various features of the early UCG cavity shape and rate of growth through lab-scale experiments on coal combustion, wherein the feed gas is oxygen. In this paper, we study the feasibility of in situ gasification of coal in a similar laboratory scale reactor set-up, under conditions relevant for field practice of UCG, using an oxygen-steam mixture as the feed gas. By performing the gasification reaction in a cyclic manner, we have been able to obtain a product gas with hydrogen concentrations as high as 39% and a calorific value of 178 kJ/mol. The effect of various operating parameters such as feed temperature, feed steam to oxygen ratio, initial combustion time and so on, on the product gas composition is studied and the optimum operating conditions in order to achieve desired conversion to syngas, are determined. We also study the effect of various design and operating parameters on the evolution of the gasification cavity. Empirical correlations are proposed for the change in cavity volume and its dimensions in various directions. The results of the previous study on the combustion cavity evolution are compared with this gasification study. -- Research highlights: →Proposed a systematic methodology to mimic the UCG process in the lab-scale. →Identified possible factors that influence thermo-mechanical spalling of coal. →Proposed optimum operating conditions in order to obtain maximum gasification yield. →Captured the shape of cavity and its growth in all directions. →Compared combustion cavity growth with that of gasification.

  14. Developmental research study of coal-fines agglomeration for fixed-bed gasification. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Elmquist, S.A.; Girimont, J.A.; Korosi, F.A.; Kuby, O.A.; Nelson, S.G.; Paulin, M.O.; Peterson, C.A.; Baker, R.L.; Saller, E.

    1983-05-31

    This report presents the results of an intensive program to develop and evaluate agglomerates made from coal fines for use in a fixed-bed gasifier. There were several tasks completed earlier and their results published prior to this final report. These included: Task 1-A, a literature survey of coal agglomeration, binders and techniques used in coal agglomeration, coal and binder treatments and the results of work done by others; Task 1-B, an examination of performance of lump coals in coal gasification, testing and evaluation of the properties of these coals, and evaluation of mine site coal upgrading methods; and Task 1-C/D, a laboratory investigation of coal agglomerates, including wafers, briquettes and pellets, in which the agglomerated coal fines were formed and tested, and the performance of various coal/binder combinations was recorded and evaluated, and factors affecting commercial scale coal agglomeration and gasification were evaluated. These three prior tasks are presented in this report in condensed form.

  15. LLNL Underground-Coal-Gasification Project. Quarterly progress report, July-September 1981

    Energy Technology Data Exchange (ETDEWEB)

    Stephens, D.R.; Clements, W. (eds.)

    1981-11-09

    We have continued our laboratory studies of forward gasification in small blocks of coal mounted in 55-gal drums. A steam/oxygen mixture is fed into a small hole drilled longitudinally through the center of the block, the coal is ignited near the inlet and burns toward the outlet, and the product gases come off at the outlet. Various diagnostic measurements are made during the course of the burn, and afterward the coal block is split open so that the cavity can be examined. Development work continues on our mathematical model for the small coal block experiments. Preparations for the large block experiments at a coal outcrop in the Tono Basin of Washington State have required steadily increasing effort with the approach of the scheduled starting time for the experiments (Fall 1981). Also in preparation is the deep gasification experiment, Tono 1, planned for another site in the Tono Basin after the large block experiments have been completed. Wrap-up work continues on our previous gasification experiments in Wyoming. Results of the postburn core-drilling program Hoe Creek 3 are presented here. Since 1976 the Soviets have been granted four US patents on various aspects of the underground coal gasification process. These patents are described here, and techniques of special interest are noted. Finally, we include ten abstracts of pertinent LLNL reports and papers completed during the quarter.

  16. Novel fragmentation model for pulverized coal particles gasification in low temperature air thermal plasma

    Directory of Open Access Journals (Sweden)

    Jovanović Rastko D.

    2016-01-01

    Full Text Available New system for start-up and flame support based on coal gasification by low temperature air thermal plasma is planned to supplement current heavy oil system in Serbian thermal power plants in order to decrease air pollutions emission and operational costs. Locally introduced plasma thermal energy heats up and ignites entrained coal particles, thus starting chain process which releases heat energy from gasified coal particles inside burner channel. Important stages during particle combustion, such as particle devolatilisation and char combustion, are described with satisfying accuracy in existing commercial CFD codes that are extensively used as powerful tool for pulverized coal combustion and gasification modeling. However, during plasma coal gasification, high plasma temperature induces strong thermal stresses inside interacting coal particles. These stresses lead to “thermal shock” and extensive particle fragmentation during which coal particles with initial size of 50-100 m disintegrate into fragments of at most 5-10 m. This intensifies volatile release by a factor 3-4 and substantially accelerates the oxidation of combustible matter. Particle fragmentation, due to its small size and thus limited influence on combustion process is commonly neglected in modelling. The main focus of this work is to suggest novel approach to pulverized coal gasification under high temperature conditions and to implement it into commercial comprehensive code ANSYS FLUENT 14.0. Proposed model was validated against experimental data obtained in newly built pilot scale D.C plasma burner test facility. Newly developed model showed very good agreement with experimental results with relative error less than 10%, while the standard built-in gasification model had error up to 25%.

  17. Geochemistry of ultra-fine and nano-compounds in coal gasification ashes: A synoptic view

    Energy Technology Data Exchange (ETDEWEB)

    Kronbauer, Marcio A. [Centro Universitário La Salle, Mestrado em Avaliação de Impactos Ambientais em Mineração, Victor Barreto, 2288 Centro, 92010-000 Canoas, RS (Brazil); Universidade Federal do Rio Grande do Sul, Escola de Engenharia, Departamento de Metalurgia, Centro de Tecnologia, Av. Bento Gonçalves, 9500, Bairro Agronomia, CEP: 91501-970, Porto Alegre, RS (Brazil); Izquierdo, Maria [School of Applied Sciences, Cranfield University, Bedfordshire MK43 0AL (United Kingdom); Dai, Shifeng [State Key Laboratory of Coal Resources and Safe Mining, China University of Mining and Technology, Beijing 100083 (China); Waanders, Frans B. [School of Chemical and Minerals Engineering, North West University (Potchefstroom campus), Potchefstroom 2531 (South Africa); Wagner, Nicola J. [School of Chemical and Metallurgical Engineering, University of the Witwatersrand, Johannesburg (South Africa); Mastalerz, Maria [Indiana Geological Survey, Indiana University, Bloomington, IN 47405-2208 (United States); Hower, James C. [University of Kentucky Center for Applied Energy Research, 2540 Research Park Drive, Lexington, KY 40511 (United States); Oliveira, Marcos L.S. [Environmental Science and Nanotechnology Department, Catarinense Institute of Environmental Research and Human Development, IPADHC, Capivari de Baixo, Santa Catarina (Brazil); Taffarel, Silvio R.; Bizani, Delmar [Centro Universitário La Salle, Mestrado em Avaliação de Impactos Ambientais em Mineração, Victor Barreto, 2288 Centro, 92010-000 Canoas, RS (Brazil); and others

    2013-07-01

    The nano-mineralogy, petrology, and chemistry of coal gasification products have not been studied as extensively as the products of the more widely used pulverized-coal combustion. The solid residues from the gasification of a low- to medium-sulfur, inertinite-rich, volatile A bituminous coal, and a high sulfur, vitrinite-rich, volatile C bituminous coal were investigated. Multifaceted chemical characterization by XRD, Raman spectroscopy, petrology, FE-SEM/EDS, and HR-TEM/SEAD/FFT/EDS provided an in-depth understanding of coal gasification ash-forming processes. The petrology of the residues generally reflected the rank and maceral composition of the feed coals, with the higher rank, high-inertinite coal having anisotropic carbons and inertinite in the residue, and the lower rank coal-derived residue containing isotropic carbons. The feed coal chemistry determines the mineralogy of the non-glass, non-carbon portions of the residues, with the proportions of CaCO{sub 3} versus Al{sub 2}O{sub 3} determining the tendency towards the neoformation of anorthite versus mullite, respectively. Electron beam studies showed the presence of a number of potentially hazardous elements in nanoparticles. Some of the neoformed ultra-fine/nano-minerals found in the coal ashes are the same as those commonly associated with oxidation/transformation of sulfides and sulfates. - Highlights: • Coal waste geochemisty can provide increased environmental information in coal-mining areas. • Oxidation is the major process for mineral transformation in coal ashes. • The electron bean methodology has been applied to investigate neoformed minerals.

  18. Mathematical model for the gasification of coal under pressure

    Energy Technology Data Exchange (ETDEWEB)

    Biba, V.; Macak, J.; Kloss, E.; Malecha, J.

    1978-01-01

    A mathematical model for the the high-pressure gasification of solid fuels in the charged layer is presented which permits the quantitative description of the the static behavior of the generator. Deals with the parameters of reaction kinetics and of the transfer of matter and energy which are necessary for developing the model of a fixed-bed reactor. To obtain a practical model, simplifications are needed which concern the gasification, degasification, and drying processes. They are dealt with individually. For calculating the concentration and temperature profiles for the solid and gas phases along the gasification bed height, a system of differential equations was obtained which was supplemented by some algebraic equations.

  19. Catalytic gasification of char from co-pyrolysis of coal and biomass

    Energy Technology Data Exchange (ETDEWEB)

    Zhu, Wenkui [State key Laboratory of Multi-phase Complex system, the Institute of Process Engineering, Chinese Academy of Sciences, Beijing 100080 (China); Graduate University, Chinese Academy of Sciences, Beijing 100080 (China); Song, Wenli; Lin, Weigang [State key Laboratory of Multi-phase Complex system, the Institute of Process Engineering, Chinese Academy of Sciences, Beijing 100080 (China)

    2008-09-15

    The catalytic gasification of char from co-pyrolysis of coal and wheat straw was studied. Alkali metal salts, especially potassium salts, are considered as effective catalysts for carbon gasification by steam and CO{sub 2}, while too expensive for industry application. The herbaceous type of biomass, which has a high content of potassium, may be used as an inexpensive source of catalyst by co-processing with coal. The reactivity of chars from co-pyrolysis of coal and straw was experimentally examined. The chars were prepared in a spout-entrained reactor with different ratios of coal to straw. The gasification characteristics of chars were measured by thermogravimetric analysis (TGA). The co-pyrolysis chars revealed higher gasification reactivity than that of char from coal, especially at high level of carbon conversion. The influence of the alkali in the char and the pyrolysis temperature on the reactivity of co-pyrolysis char was investigated. The experimental results show that the co-pyrolysis char prepared at 750 C have the highest alkali concentration and reactivity. (author)

  20. The underground coal gasification First step of community collaboration; Gasification Subterranea del Carbon. Primer Intento en el Ambito de una Colaboracion Comunitaria

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2000-07-01

    The objective of the project was to demonstrate the technical feasibility of underground coal gasification in coal seams at 600 metre depth, in order to asses its potential as a means of energy exploitation in Europe. The trial was based on the use of deviated boreholes and a retractable injection system techniques, which have both been developed by the oil and gas industries. One borehole, the injection well, was drilled in the coal seam. The other, the vertical production well, was run to intercept it in the lower part of the coal seam as closely as possible, in order to construct a continuous channel for gasification. The well were completed with casing and concentric tubing to provide the necessary paths for production, injection, purging gas and cooling water flows. A coiled tubing located in the injection well was used to execute the retraction (or CRIP) manoeuvre, which is a process in which the injector head for the gasification agents, i. e. oxygen and water, and the ignitor, are directed to a specific section of the coal seam. The gasification products passes to a surface production line for flow measurement and sampling of gas and condensate products. Production gases were either flared or incinerated, while the liquids were collected for appropriate disposal. The first trial achieved its principal objectives of in seam drilling, channel communication, the CRIP manoeuvres and the gasification of significant quantity of coal. The post-gasification study also identified the shape and extent of the cavity. The study has demonstrated the technical feasibility of underground coal gasification at the intermediate depths of European coal and proposals are made for further development and semi-commercial exploitation of this promising extraction technology. (Author) 11 refs.

  1. Coal conversion processes and analysis methodologies for synthetic fuels production. [technology assessment and economic analysis of reactor design for coal gasification

    Science.gov (United States)

    1979-01-01

    Information to identify viable coal gasification and utilization technologies is presented. Analysis capabilities required to support design and implementation of coal based synthetic fuels complexes are identified. The potential market in the Southeast United States for coal based synthetic fuels is investigated. A requirements analysis to identify the types of modeling and analysis capabilities required to conduct and monitor coal gasification project designs is discussed. Models and methodologies to satisfy these requirements are identified and evaluated, and recommendations are developed. Requirements for development of technology and data needed to improve gasification feasibility and economies are examined.

  2. Engineering support services for the DOE/GRI coal-gasification research program. Monthly technical progress report, 22 August - 25 September, 1981

    Energy Technology Data Exchange (ETDEWEB)

    Bostwick, L.E.; Ethridge, T.R.; Starr, D.W.; Hubbard, D.A.; Koneru, P.B.; Smith, M.R.; Ward, W.E.; Wong, E.W.

    1982-01-01

    The objective of this contract is to provide engineering support services to the Department of Energy/Gas Research Institute in the high Btu coal gasification research program. The gasification research program is to determine the specific process and/or combination of component processing steps that offer the greatest economic potential for commercial application. During September, Kellogg continued active monitoring of operations at Westinghouse, IGT, Peatgas, and BI-GAS. Efforts relative to Hygas, Rockwell, Exxon and Bell were minimal. Test runs monitored and reported here are BI-GAS tests 17E and 17F, Westinghouse PDU test TP-028-3, and IGT Peatgas test 3. Kellog attended meetings on 1 and 22 September to discuss the review of the Hygas final report. Comments on Kellogg's draft report on the Hygas data base evaluation were received. Kellogg's evaluations of PDU operating data from Westinghouse and Exxon continues. The Kellogg report on Peatgas PDU data base evaluation was issued in draft form. At DOE's request, Kellogg began work on an evaluation of the existing data base (by IGT) for single-stage gasification of peat. Work on the descriptive brochure continued, aimed toward issue of a draft in the near future. Kellogg also provided input regarding Westinghouse test runs to a DOE consultant.

  3. Subtask 4.2 - Coal Gasification Short Course

    Energy Technology Data Exchange (ETDEWEB)

    Kevin Galbreath

    2009-06-30

    Major utilities, independent power producers, and petroleum and chemical companies are intent on developing a fleet of gasification plants primarily because of high natural gas prices and the implementation of state carbon standards, with federal standards looming. Currently, many projects are being proposed to utilize gasification technologies to produce a synthesis gas or fuel gas stream for the production of hydrogen, liquid fuels, chemicals, and electricity. Financing these projects is challenging because of the complexity, diverse nature of gasification technologies, and the risk associated with certain applications of the technology. The Energy & Environmental Research Center has developed a gasification short course that is designed to provide technical personnel with a broad understanding of gasification technologies and issues, thus mitigating the real or perceived risk associated with the technology. Based on a review of research literature, tutorial presentations, and Web sites on gasification, a short course presentation was prepared. The presentation, consisting of about 500 PowerPoint slides, provides at least 7 hours of instruction tailored to an audience's interests and needs. The initial short course is scheduled to be presented September 9 and 10, 2009, in Grand Forks, North Dakota.

  4. Simulation of circulating fluidized bed gasification for characteristic study of pakistani coal

    Directory of Open Access Journals (Sweden)

    Ramzan Naveed

    2015-03-01

    Full Text Available A process model for turbulent pressurized circulating fluidized-bed coal gasifier is created using ASPEN PLUS software. Both hydrodynamic and reaction kinetics parameter are taken into account, whose expressions for fluidized bed are adopted from the literature. Various reactor models available in ASPEN PLUS with calculator as External Block are nested to solve hydrodynamics and kinetics. Multiple operational parameters for a pilot-plant circulating fluidized-bed coal gasifier are used to demonstrate the effects on coal gasification characteristics. This paper presents detailed information regarding the simulation model, including robust analysis of the effect of stoichiometric ratio, steam to coal ratio, gasification temperature and gasification agent temperature. It is observed that, with the increase in the flow rate of air, the components hydrogen, carbon monoxide, carbon dioxide and methane reduce, which causes the Lower Heating Value (LHV of synthesis gas (Syn. Gas to decrease by about 29.3%, while increment in the steam flow rate shows a minute increase in heating value of only 0.8%. Stoichiometric ratio has a direct relationship to carbon conversion efficiency and carbon dioxide production. Increasing the steam to coal ratio boosts the production of hydrogen and carbon monoxide, and causes a drop in both carbon dioxide concentration and the conversion efficiency of carbon. High gasifying agent temperature is desired because of high concentration of CO and H2, increasing carbon conversion and LHV. A high gasifying agent temperature is the major factor that affects the coal gasification to enhance H2 and CO production rapidly along with other gasification characteristics.

  5. Conceptual design study of a coal gasification combined-cycle powerplant for industrial cogeneration

    Science.gov (United States)

    Bloomfield, H. S.; Nelson, S. G.; Straight, H. F.; Subramaniam, T. K.; Winklepleck, R. G.

    1981-01-01

    A conceptual design study was conducted to assess technical feasibility, environmental characteristics, and economics of coal gasification. The feasibility of a coal gasification combined cycle cogeneration powerplant was examined in response to energy needs and to national policy aimed at decreasing dependence on oil and natural gas. The powerplant provides the steam heating and baseload electrical requirements while serving as a prototype for industrial cogeneration and a modular building block for utility applications. The following topics are discussed: (1) screening of candidate gasification, sulfur removal and power conversion components; (2) definition of a reference system; (3) quantification of plant emissions and waste streams; (4) estimates of capital and operating costs; and (5) a procurement and construction schedule. It is concluded that the proposed powerplant is technically feasible and environmentally superior.

  6. Nuclear coal gasification - achieved state, evaluation and use of the results

    International Nuclear Information System (INIS)

    By the research and development programme for water steam gasification of coal, which was completed in 1984, it could be demonstrated and proved in long-term experiments on semitechnical test plants, that bakeable hard coal can be dosed by means of a jet charger, permanently gasified and that by the application of catalysts the gasification performance can be increased. The works were continuously supported by investigations in the laboratory and in process models. Among other things these included the gasification kinetics, the application of catalysts, the dwell time spread of the solid material in the fluidized bed, scale-up problems of the jet charger as well as investigations of the material contained in crude gas and waste water. (orig./DG)

  7. Underground coal gasification (citations from the NTIS Data Base). Report for 1964-1978

    Energy Technology Data Exchange (ETDEWEB)

    Cavagnaro, D.

    1980-05-01

    Research reports on in-situ coal gasification are cited. Some of the techniques include rock fracturing, combustion, gas removal, economic, costs, and environmental factors. (This updated bibliography contains 235 abstracts, none of which are new entries to the previous edition.)

  8. Underground coal gasification (citations from the Engineering Index Data Base). Report for 1970-Apr 80

    Energy Technology Data Exchange (ETDEWEB)

    Cavagnaro, D.M.

    1980-05-01

    The bibliography presents worldwide research pertaining to underground (in-situ) coal gasification. It includes environmental effects, the different processes and techniques that are used, gas removal, rock fracturing, costs, and economics. (This updated bibliography contains 269 abstracts, 106 of which are new entries to the previous edition.)

  9. Exergy Analysis of Methanol-IGCC Polygeneration Technology Based on Coal Gasification

    Institute of Scientific and Technical Information of China (English)

    段远源; 张晋; 史琳; 朱明善; 韩礼钟

    2002-01-01

    Polygeneration is a key strategy for making ultra-clean energy products highly competitive with conventional energy systems. A polygeneration system based on coal gasification was analyzed using the exergy method to calculate the system thermal efficiency. The results show that the polygeneration system has less pollutants and higher efficiency than the separate systems.

  10. Energetic analysis and optimisation of an integrated coal gasification-combined cycle power plant

    NARCIS (Netherlands)

    Vlaswinkel, E.E.

    1992-01-01

    Methods are presented to analyse and optimise the energetic performance of integrated coal gasification-combined cycle (IGCC) power plants. The methods involve exergy analysis and pinch technology and can be used to identify key process parameters and to generate alternative design options for impro

  11. Simulation of coal gasification in a pressurized spout-fluid bed gasifier

    Energy Technology Data Exchange (ETDEWEB)

    Li, Q.J.; Zhang, M.Y.; Zhong, W.Q.; Wang, X.F.; Xiao, R.; Jin, B.S. [Nanjing Institute of Chemical Technology, Nanjing (China). Dept. of Environmental Engineering

    2009-04-15

    Based on an Eulerian-Eulerian method, a three-dimensional kinetic model involving mass transfer, momentum transfer, heat transfer, and chemical reaction is developed to simulate the process of coal gasification in a 2 MWth, pressurized spout-fluid bed of 450 mm in diameter with bed pressure up to 0.5 MPa. The effects of operating pressure and bed temperature on coal gasification are investigated. The high operating pressure is beneficial to coal gasification due to the fact that the fluidization in the reactor becomes better. On one hand, a higher bed temperature can accelerate the rate of reaction. On the other hand, more air will be taken in the gasifier to keep the higher bed temperature which will consume part of combustible gases produced by coal pyrolysis or gasification. Experimental verification was carried out in a 2 MWth, thermal input pressurized spout-fluid bed under the same operating condition. The comparison of calculation results with experimental results shows that most of the calculation errors are within the range of 15%.

  12. Promoting effect of various biomass ashes on the steam gasification of low-rank coal

    International Nuclear Information System (INIS)

    Highlights: • Biomass ash was utilized to promote gasification of low rank coal. • Promoting effect of biomass ash highly depended on AAEM content in the ash. • Stability of the ash could be improved by maintaining AAEM amount in the ash. • Different biomass ash could have completely different catalytic activity. - Abstract: Application of biomass ash as a catalyst to improve gasification rate is a promising way for the effective utilization of waste ash as well as for the reduction of cost. Investigation on the catalytic activity of biomass ash to the gasification of low rank coal was performed in details in the present study. Ashes from 3 kinds of biomass, i.e. brown seaweed/BS, eel grass/EG, and rice straw/RS, were separately mixed with coal sample and gasified in a fixed bed downdraft reactor using steam as the gasifying agent. BS and EG ashes enhanced the gas production rate greater than RS ash. Higher catalytic activity of BS or EG ash was mainly attributed to the higher content of alkali and alkaline earth metal (AAEM) and lower content of silica in it. Higher content of silica in the RS ash was identified to have inhibiting effect for the steam gasification of coal. Stable catalytic activity was remained when the amount of AAEM in the regenerated ash was maintained as that of the original one

  13. Meditation on the construction of exemplar plant for briquetted coal gasification

    Energy Technology Data Exchange (ETDEWEB)

    Zhou Kuiyi [China National Coal Industry Import and Export Corporation, Beijing (China)

    1997-12-31

    China uses a considerable amount of anthracite, but the fines from anthracite mining are not sufficiently used. This project involved the construction of a plant for the manufacture of anthracite briquettes under high pressure, for use in gasification plants. The characteristics of the coals used and the types of briquette formed are described. 2 tabs.

  14. Steam gasification of coal, project prototype plant nuclear process heat: Report at the end of the reference phase

    Science.gov (United States)

    Vanheek, K. H.

    1982-05-01

    The work carried out in the field of steam gasification of coal is described. On the basis of the status achieved to date, it can be stated that the mode of operation of the gas generator developed, including the direct feeding of caking high volatile coal, is technically feasible. Moreover, throughput can be improved by 65% at minimum by using catalysts. On the whole, industrial application of steam gasification, using nuclear process heat, stays attractive compared with other gasification processes. Not only coal is conserved, but also the costs of the gas manufactured are favorable. As confirmed by recent economic calculations, these are 20 to 25% lower.

  15. Agglomeration behaviour of high ash Indian coals in fluidized bed gasification pilot plant

    International Nuclear Information System (INIS)

    Although gasification of high ash Indian coals is gaining importance, the resultant uncertainties associated with agglomerate formation are still unresolved. To address this, a suitable pilot scale Fluidized Bed Gasifier was utilized in this study. Stabilized operating conditions in terms of coal feed rate, air feed rate, bed temperature, etc., already identified for maximum possible carbon conversion, were maintained in all experiments and the steam flow rate was only varied. Though the ash fusion temperature of the coals were above 1200 °C, agglomerate was formed during gasification at 950 °C with ‘steam to coal ratio’ less than 0.15 (kg/kg). On increasing this ratio above 0.2 local heat-concentration and agglomeration could be avoided with certainty. Chemical composition alone was not sufficient to explain the relative strength of ash-agglomerates. Compositional variation and state of iron within the matrix were assessed through SEM-EDX and electron paramagnetic resonance (EPR) study, respectively. The probing also required the ash-loading and iron-loading factors to be freshly defined in the context of gasification. Localized heat, large compositional variation, presence of iron in Fe2+ state, ash-loading/iron-loading factors influenced intensity of agglomerate formation. Finally, low temperature agglomerate formation was explained by SiO2–Al2O3–FeO phase diagram. - Highlights: • Pilot plant studies on agglomerate formation during high ash coal gasification. • AFT, chemical analysis of coal ash could not give proper indication. • Ash-/iron-loading factors, compositional variation, Fe2+ leads to agglomeration. • Steam to coal ratio was controlled judiciously to avoid agglomeration. • Cause for agglomeration investigated in depth and remedial adjustment was focused

  16. Thermogravimetric and model-free kinetic studies on CO2 gasification of low-quality, high-sulphur Indian coals

    Indian Academy of Sciences (India)

    Tonkeswar Das; Ananya Saikia; Banashree Mahanta; Rahul Choudhury; Binoy K Saikia

    2016-10-01

    Coal gasification with CO$_2$ has emerged as a cleaner and more efficient way for the production of energy, and it offers the advantages of CO$_2$ mitigation policies through simultaneous CO$_2$ sequestration. In the present investigation, a feasibility study on the gasification of three low-quality, high-sulphur coals fromthe north-eastern region (NER) of India in a CO$_2$ atmosphere using thermogravimetric analysis (TGADTA) has been made in order to have a better understanding of the physical and chemical characteristics in the process of gasification of coal. Model-free kinetics was applied to determine the activation energies (E) and pre-exponential factors (A) of the CO$_2$ gasification process of the coals. Multivariate nonlinear regression analyses were performed to find out the formal mechanisms, kinetic model, and the corresponding kinetic triplets. The results revealed that coal gasification with CO$_2$ mainly occurs in the temperature range of 800◦–1400◦C and a maximum of at around 1100◦C. The reaction mechanisms responsible for CO$_2$ gasification of the coals were observed to be of the ‘nth order with autocatalysis (CnB)’ and ‘nth order (Fn) mechanism’. The activation energy of the CO$_2$ gasification was found to be in the range 129.07–146.81 kJ mol$^{−1}$.

  17. Numerical and experimental study of strata behavior and land subsidence in an underground coal gasification project

    Science.gov (United States)

    Sirdesai, N. N.; Singh, R.; Singh, T. N.; Ranjith, P. G.

    2015-11-01

    Underground Coal Gasification, with enhanced knowledge of hydrogeological, geomechanical and environmental aspects, can be an alternative technique to exploit the existing unmineable reserves of coal. During the gasification process, petro-physical and geomechanical properties undergo a drastic change due to heating to elevated temperatures. These changes, caused due to the thermal anisotropy of various minerals, result in the generation of thermal stresses; thereby developing new fracture pattern. These fractures cause the overhead rock strata to cave and fill the gasification chamber thereby causing subsidence. The degree of subsidence, change in fluid transport and geomechanical properties of the rock strata, in and around the subsidence zone, can affect the groundwater flow. This study aims to predict the thermo-geomechanical response of the strata during UCG. Petro-physical and geomechanical properties are incorporated in the numerical modelling software COMSOL Multiphysics and an analytical strength model is developed to validate and further study the mechanical response and heat conduction of the host rock around the gasification chamber. Once the problems are investigated and solved, the enhanced efficiency and the economic exploitation of gasification process would help meet country's energy demand.

  18. Experimental study on the gasification characteristics of coal and orimulsion in 0.5 T/D gasifier

    Energy Technology Data Exchange (ETDEWEB)

    Park, Ho Young; Kim, Jong Young; An, Dal Hong; Park, Tae Jun [Korea Electric Power Corp. (KEPCO), Taejon (Korea, Republic of). Research Center

    1995-12-31

    For the construction of commercial plant for IGCC imported from aboard in near future, it is aimed to get gasification data, practice the gasification design capability, and develop a fundamental key technology through the experiments for different kinds of coals (Datong, Roto, Alaska) by 0.5 T/D gasifier. We performed the experiments for physical properties and reactivities on selected coals by means of Drop Tube Reactor, numerical analysis for the reactor. Throughout the characteristic studies of orimulsion gasification, feasibility studies for orimulsion gasification as a fuel for power plant be performed. With the six experiment runs for the coal gasifier, several problems were found to remedy. After remedies, the gasifier could run at good operating conditions maintaining with 200% design feed rate over 1200-1550 degree. The third and fourth gasification runs with Roto were satisfactorily completed, during which gross heating values from produced gas were 7200-8200 Kcal/Nm{sup 3}. (author). 118 refs., 145 figs.

  19. Assessment of coal gasification/hot gas cleanup based advanced gas turbine systems

    Energy Technology Data Exchange (ETDEWEB)

    1990-12-01

    The major objectives of the joint SCS/DOE study of air-blown gasification power plants with hot gas cleanup are to: (1) Evaluate various power plant configurations to determine if an air-blown gasification-based power plant with hot gas cleanup can compete against pulverized coal with flue gas desulfurization for baseload expansion at Georgia Power Company's Plant Wansley; (2) determine if air-blown gasification with hot gas cleanup is more cost effective than oxygen-blown IGCC with cold gas cleanup; (3) perform Second-Law/Thermoeconomic Analysis of air-blown IGCC with hot gas cleanup and oxygen-blown IGCC with cold gas cleanup; (4) compare cost, performance, and reliability of IGCC based on industrial gas turbines and ISTIG power island configurations based on aeroderivative gas turbines; (5) compare cost, performance, and reliability of large (400 MW) and small (100 to 200 MW) gasification power plants; and (6) compare cost, performance, and reliability of air-blown gasification power plants using fluidized-bed gasifiers to air-blown IGCC using transport gasification and pressurized combustion.

  20. Coal gasification for power generation and methanol synthesis - state of the art

    Energy Technology Data Exchange (ETDEWEB)

    Sciazko, M. [Inst. for Chemical Processing of Coal, Zabrze (Poland)

    2001-07-01

    The principal premise for the concept of integrated power and methanol production are successful results of operation of modern gas-steam systems integrated with the coal gasification. The experiences gained on five hitherto utilised demonstrative installations in scale of 100-300 MW{sub e} indicates the possibility of achieving high efficiencies of the transformation into electric energy as well as give the grounds for designing the installations of 1000 MW{sub e}, which means throughput of approximately 450 t coal/h. A new element of developed technologies is utilisation of wastes in a mixture with coal. From the other side commercially operated plants producing methanol based on the coal gasification acting in the USA (LPMEOH) constitute the base for linking both systems with electric energy production. The essence of linking is the full utilization of the coal gasification installation in the event of diminished demand in electric energy. The surplus of gas can be delivered to methanol synthesis which shall make possible to obtain both the high efficiency of the system and economical production. 6 refs., 3 figs., 3 tabs.

  1. Co-gasification of Colombian coal and biomass in fluidized bed: An experimental study

    Energy Technology Data Exchange (ETDEWEB)

    Jhon F. Velez; Farid Chejne; Carlos F. Valdes; Eder J. Emery; Carlos A. Londono [Universidad Nacional de Colombia, Antioquia (Colombia). Grupo de Termodinamica Aplicada y Energias Alternativas

    2009-03-15

    The main results of an experimental work on co-gasification of Colombian biomass/coal blends in a fluidized bed working at atmospheric pressure are reported in this paper. Several samples of blends were prepared by mixing 6-15wt% biomass (sawdust, rice or coffee husk) with coal. Experimental assays were carried out by using mixtures of different steams/blends (Rvc) and air/blend (Rac) ratios showing the feasibility to implement co-gasification as energetic alternative to produce fuel gas to heat and to generate electricity and the possibility of converting clean and efficiently the refuse coal to a low-heating value gas. 29 refs., 5 figs., 4 tabs.

  2. Dynamic modeling and control of integrated coal gasification combined cycle units. Doctoral thesis

    Energy Technology Data Exchange (ETDEWEB)

    Schoen, P.

    1993-09-28

    This thesis investigates the dynamic behavior and control of integrated coal gasification combined cycle units, operating in a load-following mode on the national grid. Startup, shutdown and accident related behavior are not considered. A conceptual 250 MW unit featuring an oxygen-blown pulverized coal gasifier according to the Shell Coal Gasification Process (SCGP) has been taken as the subject of a simulation study. An attempt at model validation has been made using experimental data from the SCGP demonstration unit in Deer Park, Texas. Using the concept of Model Predictive Control, sample constraints on gasifier conditions and syngas pressure profile were explicitly accounted for in the control algorithm. Whereas the former are found to be easily accommodated without any significant impact on load-following control, the latter inevitably lead to a deterioration in performance. Conclusions and recommendations on dynamic modeling and unit power control are provided.

  3. Improved reactivity of large coal particles by K2CO3 addition during steam gasification

    OpenAIRE

    Coetzee, Sansha; Neomagus, Hein W J P; Bunt, John R.; Everson, Raymond C.

    2013-01-01

    In this study, the excess solution impregnation method was used to impregnate large coal particles (5 and 10 mm) with K2CO3, and the effect of the additive on steam gasification reactivity was investigated. A washed bituminous, medium rank-C Highveld coal, with an ash content of 12.6 wt.% (air-dried basis), was used for experimentation. The excess solution method was used to impregnate coal particles with the selected additive, K2CO3, and results from XRF analysis indicated that t...

  4. Gasification of biomass and coal in a pressurised fluidised bed gasifier

    Energy Technology Data Exchange (ETDEWEB)

    Andries, J.; Jong, W. de; Hein, K.R.G. [Technische Univ. Delft (Netherlands)

    1998-09-01

    During a 3 year (1996-1998) multinational JOULE project, partly funded by the EU, experimental and theoretical research is being done on co-gasification of biomass (pelletised straw and Miscanthus) and coal in a pressurised fluidised bed reactor. The influence of feedstock and operating conditions on gasification characteristics has been studied using a 1.5 MW{sub th} gasifier, which has been operated at a pressure of 5 bar and temperatures up to 900 C. The project and the test rig are described and results obtained in the first part of the project are presented and analysed. (orig.)

  5. Product Characterization for Entrained Flow Coal/Biomass Co-Gasification

    Energy Technology Data Exchange (ETDEWEB)

    Maghzi, Shawn [General Electric Global Research, Niskayuna, NY (United States); Subramanian, Ramanathan [General Electric Global Research, Niskayuna, NY (United States); Rizeq, George [General Electric Global Research, Niskayuna, NY (United States); Singh, Surinder [General Electric Global Research, Niskayuna, NY (United States); McDermott, John [General Electric Global Research, Niskayuna, NY (United States); Eiteneer, Boris [General Electric Global Research, Niskayuna, NY (United States); Ladd, David [General Electric Global Research, Niskayuna, NY (United States); Vazquez, Arturo [General Electric Global Research, Niskayuna, NY (United States); Anderson, Denise [General Electric Global Research, Niskayuna, NY (United States); Bates, Noel [General Electric Global Research, Niskayuna, NY (United States)

    2011-12-11

    The U.S. Department of Energy's National Energy Technology Laboratory (DOE NETL) is exploring affordable technologies and processes to convert domestic coal and biomass resources to high-quality liquid hydrocarbon fuels. This interest is primarily motivated by the need to increase energy security and reduce greenhouse gas emissions in the United States. Gasification technologies represent clean, flexible and efficient conversion pathways to utilize coal and biomass resources. Substantial experience and knowledge had been developed worldwide on gasification of either coal or biomass. However, reliable data on effects of blending various biomass fuels with coal during gasification process and resulting syngas composition are lacking. In this project, GE Global Research performed a complete characterization of the gas, liquid and solid products that result from the co-gasification of coal/biomass mixtures. This work was performed using a bench-scale gasifier (BSG) and a pilot-scale entrained flow gasifier (EFG). This project focused on comprehensive characterization of the products from gasifying coal/biomass mixtures in a high-temperature, high-pressure entrained flow gasifier. Results from this project provide guidance on appropriate gas clean-up systems and optimization of operating parameters needed to develop and commercialize gasification technologies. GE's bench-scale test facility provided the bulk of high-fidelity quantitative data under temperature, heating rate, and residence time conditions closely matching those of commercial oxygen-blown entrained flow gasifiers. Energy and Environmental Research Center (EERC) pilot-scale test facility provided focused high temperature and pressure tests at entrained flow gasifier conditions. Accurate matching of syngas time-temperature history during cooling ensured that complex species interactions including homogeneous and heterogeneous processes such as particle nucleation, coagulation, surface condensation

  6. Product Characterization for Entrained Flow Coal/Biomass Co-Gasification

    Energy Technology Data Exchange (ETDEWEB)

    Maghzi, Shawn; Subramanian, Ramanathan; Rizeq, George; Singh, Surinder; McDermott, John; Eiteneer, Boris; Ladd, David; Vazquez, Arturo; Anderson, Denise; Bates, Noel

    2011-09-30

    The U.S. Department of Energy‘s National Energy Technology Laboratory (DOE NETL) is exploring affordable technologies and processes to convert domestic coal and biomass resources to high-quality liquid hydrocarbon fuels. This interest is primarily motivated by the need to increase energy security and reduce greenhouse gas emissions in the United States. Gasification technologies represent clean, flexible and efficient conversion pathways to utilize coal and biomass resources. Substantial experience and knowledge had been developed worldwide on gasification of either coal or biomass. However, reliable data on effects of blending various biomass fuels with coal during gasification process and resulting syngas composition are lacking. In this project, GE Global Research performed a complete characterization of the gas, liquid and solid products that result from the co-gasification of coal/biomass mixtures. This work was performed using a bench-scale gasifier (BSG) and a pilot-scale entrained flow gasifier (EFG). This project focused on comprehensive characterization of the products from gasifying coal/biomass mixtures in a high-temperature, high-pressure entrained flow gasifier. Results from this project provide guidance on appropriate gas clean-up systems and optimization of operating parameters needed to develop and commercialize gasification technologies. GE‘s bench-scale test facility provided the bulk of high-fidelity quantitative data under temperature, heating rate, and residence time conditions closely matching those of commercial oxygen-blown entrained flow gasifiers. Energy and Environmental Research Center (EERC) pilot-scale test facility provided focused high temperature and pressure tests at entrained flow gasifier conditions. Accurate matching of syngas time-temperature history during cooling ensured that complex species interactions including homogeneous and heterogeneous processes such as particle nucleation, coagulation, surface condensation, and

  7. Effects of coal combustion and gasification upon lung structure and function. Quarterly progress report, March 12, 1981

    Energy Technology Data Exchange (ETDEWEB)

    1981-01-01

    The overall objective of the proposed research is to correlate both structural and functional alterations in cells and tissues of the lung brought about by exposure to fluidized bed combustion and fixed bed gasification effluents and reagent grade oxides of metals known to be associated with coal combustion and gasification.

  8. Theoretical and experimental studies of fixed-bed coal gasification reactors. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Joseph, B.; Bhattacharya, A.; Salam, L.; Dudukovic, M.P.

    1983-09-01

    A laboratory fixed-bed gasification reactor was designed and built with the objective of collecting operational data for model validation and parameter estimation. The reactor consists of a 4 inch stainless steel tube filled with coal or char. Air and steam is fed at one end of the reactor and the dynamic progress of gasification in the coal or char bed is observed through thermocouples mounted at various radial and axial locations. Product gas compositions are also monitored as a function of time. Results of gasification runs using Wyoming coal are included in this report. In parallel with the experimental study, a two-dimensional model of moving bed gasifiers was developed, coded into a computer program and tested. This model was used to study the laboratory gasifier by setting the coal feed rate equal to zero. The model is based on prior work on steady state and dynamic modeling done at Washington University and published elsewhere in the literature. Comparisons are made between model predictions and experimental results. These are also included in this report. 23 references, 18 figures, 6 tables.

  9. Slag Behavior in Gasifiers. Part I: Influence of Coal Properties and Gasification Conditions

    Directory of Open Access Journals (Sweden)

    Ping Wang

    2013-02-01

    Full Text Available In the entrained-flow gasifiers used in integrated gasification combined cycle (IGCC plants, the majority of mineral matter transforms to liquid slag on the wall of the gasifier and flows out the bottom. However, a small fraction of the mineral matter is entrained (as fly ash with the raw syngas out of the gasifier to downstream processing. This molten/sticky fly ash could cause fouling of the syngas cooler. To improve gasification availability through better design and operation of the gasification process, a better understanding of slag behavior and the characteristics of the slagging process is needed. Char/ash properties, gas compositions in the gasifier, the gasifier wall structure, fluid dynamics, and plant operating conditions (mainly temperature and oxygen/carbon ratio all affect slagging behavior. Because coal has varying ash content and composition, different operating conditions are required to maintain the slag flow and limit problems downstream. In Part I, we review the main types and the operating conditions of entrained-flow gasifiers and coal properties used in IGCC plants; we identify and discuss the key coal ash properties and the operating conditions impacting slag behavior; finally, we summarize the coal quality criteria and the operating conditions in entrained-flow gasifiers. In Part II, we discuss the constitutive modeling related to the rheological studies of slag flow.

  10. Sulfur emission from Victorian brown coal under pyrolysis, oxy-fuel combustion and gasification conditions.

    Science.gov (United States)

    Chen, Luguang; Bhattacharya, Sankar

    2013-02-01

    Sulfur emission from a Victorian brown coal was quantitatively determined through controlled experiments in a continuously fed drop-tube furnace under three different atmospheres: pyrolysis, oxy-fuel combustion, and carbon dioxide gasification conditions. The species measured were H(2)S, SO(2), COS, CS(2), and more importantly SO(3). The temperature (873-1273 K) and gas environment effects on the sulfur species emission were investigated. The effect of residence time on the emission of those species was also assessed under oxy-fuel condition. The emission of the sulfur species depended on the reaction environment. H(2)S, SO(2), and CS(2) are the major species during pyrolysis, oxy-fuel, and gasification. Up to 10% of coal sulfur was found to be converted to SO(3) under oxy-fuel combustion, whereas SO(3) was undetectable during pyrolysis and gasification. The trend of the experimental results was qualitatively matched by thermodynamic predictions. The residence time had little effect on the release of those species. The release of sulfur oxides, in particular both SO(2) and SO(3), is considerably high during oxy-fuel combustion even though the sulfur content in Morwell coal is only 0.80%. Therefore, for Morwell coal utilization during oxy-fuel combustion, additional sulfur removal, or polishing systems will be required in order to avoid corrosion in the boiler and in the CO(2) separation units of the CO(2) capture systems.

  11. Differences in physical properties and CO{sub 2} gasification reactivity between coal char and petroleum coke

    Energy Technology Data Exchange (ETDEWEB)

    Wu, Y.Q.; Wu, S.Y.; Gu, J.; Gao, J.S. [East China University of Science & Technology, Shanghai (China)

    2009-09-15

    This paper mainly investigated the physical properties and gasification reactivity of coal char and petroleum coke, separately at the high temperature pyrolysis (950-1400{sup o}C) with slow heating rate and pyrolysis pressure of the atmospheric pressure and at the pressurized pyrolysis (the atmospheric pressure to 3 MPa) with rapid heating rate and the pyrolysis temperature of 950{sup o}C. Some significant differences in those between coal chars and petroleum coke were found. The high temperature pyrolysis caused more easily the graphitization of petroleum coke than that of coal char, especially in the higher temperature range. The increasing pyrolysis temperature resulted in the decrease of surface areas of coal char and the increase of surface areas of petroleum coke. As the pyrolysis pressure was elevated from the atmospheric pressure to 3 MPa, surface areas of petroleum coke initially increased and then decreased, while those of coal chars presented an opposite tendency. The increasing pyrolysis temperature was adverse to the gasification activity of coal chars and was favorable for the gasification activity of petroleum coke. Also, the effects of the pyrolysis pressure on the gasification activity of coal char and petroleum coke were significantly different. The gasification activity of petroleum coke was obviously lower than that of coal chars, and even lower than that of the natural graphite.

  12. A comparison of gasification phenomena among raw biomass, torrefied biomass and coal in an entrained-flow reactor

    International Nuclear Information System (INIS)

    Highlights: ► Gasification phenomena of raw bamboo, torrefied bamboo, and coal are studied. ► The carbon conversions of the three fuels are higher than 90%. ► The coal gas efficiency is sensitive to the type of fuel. ► The gasification performance of torrefied bamboo is enhanced and closer to that of coal. ► With optimum operation, syngas formation from torrefied biomass is amplified by 88%. - Abstract: Gasification of torrefied biomass is a promising technique for producing synthesis gas (syngas) of higher quality than has previously been available. In this study, in order to evaluate the potential of the technique, gasification processes for three different materials, which include raw bamboo, torrefied bamboo (at 280 °C for 1 h), and high-volatile bituminous coal in an entrained-flow gasifier using O2 as the gasification agent, are studied numerically and compared to each other. The obtained results suggest that in all cases, the carbon conversions of the three fuels are higher than 90%. However, the cold gasification efficiency for raw bamboo is low, mainly due to the relatively lower calorific value of the material. In the case of the torrefied bamboo fuel, the gasification performance is enhanced significantly and is quite similar to the coal gasification under the same conditions. It appears that the optimum oxygen-to-fuel mass flow ratios for the gasification of raw bamboo, torrefied bamboo, and coal are 0.9, 0.7, and 0.7, and their equivalence ratios are 0.692, 0.434, and 0.357, respectively. Under optimum conditions with respect to the equivalence ratio, the cold gas efficiency of torrefied bamboo is improved by 88%, as compared to raw bamboo

  13. Release of inorganic trace elements from high-temperature gasification of coal

    Energy Technology Data Exchange (ETDEWEB)

    Blaesing, Marc

    2012-05-30

    The development of cleaner, more efficient techniques in next-generation coal power plants is becoming increasingly important, especially regarding to the discussion of the influence of CO{sub 2} emissions on global warming. A promising coal utilisation process is the integrated gasification combined cycle process. The direct use of the raw gas requires gas clean-up to prevent downstream parts of the gasifier from several problems. An increased efficiency and a decreased amount of harmful species can be achieved through hot fuel gas cleaning. This clean-up technique requires a comprehensive knowledge of the release characteristics of inorganic coal constituents. The aim of this thesis was to provide enhanced knowledge of the effect of key process parameters and of the chemical constitution of coal on the release of Na, K, S, and Cl species from high-temperature coal gasification. The experimental setup consisted of atmospheric flow tube furnaces and a pressurised furnace. In-situ analysis of the product gas was carried out using molecular beam mass spectrometry. A broad spectrum of different coals with assumed qualitative and quantitative differences in the release characteristics was investigated. Additionally, experiments with model substances were performed. The results of the experimental investigation were compared with thermodynamic calculations. Finally, recommendations, for the operation of a high-temperature gasifier are formulated. (orig.)

  14. Chemical-Looping Combustion and Gasification of Coals and Oxygen Carrier Development: A Brief Review

    Directory of Open Access Journals (Sweden)

    Ping Wang

    2015-09-01

    Full Text Available Chemical-looping technology is one of the promising CO2 capture technologies. It generates a CO2 enriched flue gas, which will greatly benefit CO2 capture, utilization or sequestration. Both chemical-looping combustion (CLC and chemical-looping gasification (CLG have the potential to be used to generate power, chemicals, and liquid fuels. Chemical-looping is an oxygen transporting process using oxygen carriers. Recently, attention has focused on solid fuels such as coal. Coal chemical-looping reactions are more complicated than gaseous fuels due to coal properties (like mineral matter and the complex reaction pathways involving solid fuels. The mineral matter/ash and sulfur in coal may affect the activity of oxygen carriers. Oxygen carriers are the key issue in chemical-looping processes. Thermogravimetric analysis (TGA has been widely used for the development of oxygen carriers (e.g., oxide reactivity. Two proposed processes for the CLC of solid fuels are in-situ Gasification Chemical-Looping Combustion (iG-CLC and Chemical-Looping with Oxygen Uncoupling (CLOU. The objectives of this review are to discuss various chemical-looping processes with coal, summarize TGA applications in oxygen carrier development, and outline the major challenges associated with coal chemical-looping in iG-CLC and CLOU.

  15. Reserch process geomigration during underground gasification and coal combustion

    Directory of Open Access Journals (Sweden)

    Zholudyev S.V.

    2014-12-01

    Full Text Available The chemical composition of subsoil water in the over- and subcoal deposits during underground combustion of brown coal can vary under coals thermal development product and pollution. Analysis of the substances-contaminants migratory in water is one of the main issues of further implementation of technologies UCG and UCC.

  16. Method of oxygen-enriched two-stage underground coal gasification

    Institute of Scientific and Technical Information of China (English)

    Liu Hongtao; Chen Feng; Pan Xia; Yao Kai; Liu Shuqin

    2011-01-01

    Two-stage underground coal gasification was studied to improve the caloric value of the syngas and to extend gas production times. A model test using the oxygen-enriched two-stage coal gasification method was carried out. The composition of the gas produced, the time ratio of the two stages, and the role of the temperature field were analysed. The results show that oxygen-enriched two-stage gasification shortens the time of the first stage and prolongs the time of the second stage. Feed oxygen concentrations of 30%,35%, 40%, 45%, 60%, or 80% gave time ratios (first stage to second stage) of 1:0.12, 1:0.21, 1:0.51, 1:0.64,1:0.90, and 1:4.0 respectively. Cooling rates of the temperature field after steam injection decreased with time from about 19.1-27.4 ℃/min to 2.3-6.8 ℃/min. But this rate increased with increasing oxygen concentrations in the first stage. The caloric value of the syngas improves with increased oxygen concentration in the first stage. Injection of 80% oxygen-enriched air gave gas with the highest caloric value and also gave the longest production time. The caloric value of the gas obtained from the oxygenenriched two-stage gasification method lies in the range from 5.31 MJ/Nm3 to 10.54 MJ/Nm3.

  17. Taguchi approach for co-gasification optimization of torrefied biomass and coal.

    Science.gov (United States)

    Chen, Wei-Hsin; Chen, Chih-Jung; Hung, Chen-I

    2013-09-01

    This study employs the Taguchi method to approach the optimum co-gasification operation of torrefied biomass (eucalyptus) and coal in an entrained flow gasifier. The cold gas efficiency is adopted as the performance index of co-gasification. The influences of six parameters, namely, the biomass blending ratio, oxygen-to-fuel mass ratio (O/F ratio), biomass torrefaction temperature, gasification pressure, steam-to-fuel mass ratio (S/F ratio), and inlet temperature of the carrier gas, on the performance of co-gasification are considered. The analysis of the signal-to-noise ratio suggests that the O/F ratio is the most important factor in determining the performance and the appropriate O/F ratio is 0.7. The performance is also significantly affected by biomass along with torrefaction, where a torrefaction temperature of 300°C is sufficient to upgrade eucalyptus. According to the recommended operating conditions, the values of cold gas efficiency and carbon conversion at the optimum co-gasification are 80.99% and 94.51%, respectively.

  18. Effect of powdered activated carbon technology on short-cut nitrogen removal for coal gasification wastewater.

    Science.gov (United States)

    Zhao, Qian; Han, Hongjun; Xu, Chunyan; Zhuang, Haifeng; Fang, Fang; Zhang, Linghan

    2013-08-01

    A combined process consisting of a powdered activated carbon technology (PACT) and short-cut biological nitrogen removal reactor (SBNR) was developed to enhance the removal efficiency of the total nitrogen (TN) from the effluent of an upflow anaerobic sludge bed (UASB) reactor, which was used to treat coal gasification wastewater (CGW). The SBNR performance was improved with the increasing of COD and TP removal efficiency via PACT. The average removal efficiencies of COD and TP in PACT were respectively 85.80% and 90.30%. Meanwhile, the NH3-N to NO2-N conversion rate was achieved 86.89% in SBNR and the total nitrogen (TN) removal efficiency was 75.54%. In contrast, the AOB in SBNR was significantly inhibited without PACT or with poor performance of PACT in advance, which rendered the removal of TN. Furthermore, PAC was demonstrated to remove some refractory compounds, which therefore improved the biodegradability of the coal gasification wastewater. PMID:23735800

  19. Analysis of a Coal Fired Combined Cycle with Carried—Heat Gasification

    Institute of Scientific and Technical Information of China (English)

    XuXiangdong; F.N.Fett; 等

    1994-01-01

    In the research of a more effcient,less costly,more environmentally responsible and less technically difficult method for generating electrical power from coal.the Carried-heat Gasification combined Cycle (CGCC) is introduced by Tsinghua University.The high efficiency cycle includes carried-heat partial gasification,compressed air heating in a fluidized bed immersed air heater followed by a combustor and the heat recovery of gas turbine exhaust used as the combustion air for the differential-velocity atmospheric circulating fluidized bed(DFBC),Superheat steam is raised in the DFBC boiler,The comparison of results identifies the causes of performance difference between eight cases,Features of the cycle ensure a high coal conversion efficiency within current state of the art.

  20. Three Stage Equilibrium Model for Coal Gasification in Entrained Flow Gasifiers Based on Aspen Plus

    Institute of Scientific and Technical Information of China (English)

    KONG Xiangdong; ZHONG Weimin; DU Wenli; QIAN Feng

    2013-01-01

    A three stage equilibrium model is developed for coal gasification in the Texaco type coal gasifiers based on Aspen Plus to calculate the composition of product gas,carbon conversion,and gasification temperature.The model is divided into three stages including pyrolysis and combustion stage,char gas reaction stage,and gas phase reaction stage.Part of the water produced in the pyrolysis and combustion stage is assumed to be involved in the second stage to react with the unburned carbon.Carbon conversion is then estimated in the second stage by steam participation ratio expressed as a function of temperature.And the gas product compositions are calculated from gas phase reactions in the third stage.The simulation results are consistent with published experimental data.

  1. The effect of Jatropha torrified biomass and coal preparation on steam co-gasification in a fixed bed reactor

    Science.gov (United States)

    Aloqaili, Mashal Mohammed

    Coal fired power stations produce vast amounts of harmful products that may affect our health and environment. Co-gasification of coal and biomass could be a solution to this issue as an emerging technology. Biomass may reduce emissions significantly and it may contribute to reducing capital operational cost while providing high gas yields. This research tests the co-gasification of coal and biomass blended chars. Coal and biomass were both prepared. Coal Illinois No #6 was prepared as coal semi-char and coal-char while Jatropha biomass was torrefied at six different temperatures ranging from [200-300] ºC. The co-gasification experiments was conducted in a fixed-bed reactor. A gasification temperature was 900 ºC and a constant flow rate of 100 mL/min. Carbon conversion, maximum char reactivity, products yield and amount of hydrogen produced were evaluated and studied based on data obtained from the G.C. Additionally, weight of bed material and ash leftover weight from gasification process were significantly contributed in calculating the carbon conversion percentages.

  2. Coal gasification systems engineering and analysis. Appendix H: Work breakdown structure

    Science.gov (United States)

    1980-01-01

    A work breakdown structure (WBS) is presented which encompasses the multiple facets (hardware, software, services, and other tasks) of the coal gasification program. The WBS is shown to provide the basis for the following: management and control; cost estimating; budgeting and reporting; scheduling activities; organizational structuring; specification tree generation; weight allocation and control; procurement and contracting activities; and serves as a tool for program evaluation.

  3. Energy and cost analysis of small-size integrated coal gasification and syngas storage power plants

    International Nuclear Information System (INIS)

    Highlights: ► The option of syngas storage in small size coal gasification power plants is proposed. ► Syngas storage enhances flexibility and load modulation capabilities of coal gasification power plants. ► Performance and energy production costs greatly depend on the required peaking energy production. ► Solutions based on internal combustion engines perform better than solutions based on gas turbines. ► Peaking energy production costs are comparable with those of conventional peaking units. - Abstract: This study evaluates the energy and economic performance of small and medium size coal gasification power plants integrated with a syngas storage section (ICGSS). In ICGSS systems, a portion of the produced syngas is stored during periods of low energy demand and used to increase power output during periods of peaking demand, so that they can perform a load-following service and can operate in the electricity markets for energy and spinning reserve. The main energy and economic performance of ICGSS power generation plants were evaluated with reference to two different prime movers (gas turbines and internal combustion engines) and as a function of the required electrical load curve. Moreover, a preliminary economic analysis was also carried out to evaluate the peak-load energy production cost in comparison with base-load energy production cost. The results of the study show that ICGSS power plants offer considerable scope for enhancing operating flexibility and load modulation capabilities of coal gasification power plants. Plant options based on internal combustion engines performed better than options based on gas turbines.

  4. Gas Production Strategy of Underground Coal Gasification Based on Multiple Gas Sources

    OpenAIRE

    Duan Tianhong; Wang Zuotang; Zhou Limin; Li Dongdong

    2014-01-01

    To lower stability requirement of gas production in UCG (underground coal gasification), create better space and opportunities of development for UCG, an emerging sunrise industry, in its initial stage, and reduce the emission of blast furnace gas, converter gas, and coke oven gas, this paper, for the first time, puts forward a new mode of utilization of multiple gas sources mainly including ground gasifier gas, UCG gas, blast furnace gas, converter gas, and coke oven gas and the new mode was...

  5. Production of synthesis gas and methane via coal gasification utilizing nuclear heat

    International Nuclear Information System (INIS)

    The steam gasificaton of coal requires a large amount of energy for endothermic gasification, as well as for production and heating of the steam and for electricity generation. In hydrogasification processes, heat is required primarily for the production of hydrogen and for preheating the reactants. Current developments in nuclear energy enable a gas cooled high temperature nuclear reactor (HTR) to be the energy source, the heat produced being withdrawn from the system by means of a helium loop. There is a prospect of converting coal, in optimal yield, into a commercial gas by employing the process heat from a gas-cooled HTR. The advantages of this process are: (1) conservation of coal reserves via more efficient gas production; (2) because of this coal conservation, there are lower emissions, especially of CO2, but also of dust, SO2, NO/sub x/, and other harmful substances; (3) process engineering advantages, such as omission of an oxygen plant and reduction in the number of gas scrubbers; (4) lower gas manufacturing costs compared to conventional processes. The main problems involved in using nuclear energy for the industrial gasification of coal are: (1) development of HTRs with helium outlet temperatures of at least 9500C; (2) heat transfer from the core of the reactor to the gas generator, methane reforming oven, or heater for the hydrogenation gas; (3) development of a suitable allothermal gas generator for the steam gasification; and (4) development of a helium-heated methane reforming oven and adaption of the hydrogasification process for operation in combination with the reactor. In summary, processes for gasifying coal that employ heat from an HTR have good economic and technical prospects of being realized in the future. However, time will be required for research and development before industrial application can take place. 23 figures, 4 tables. (DP)

  6. A Study on the Applicability of Kinetic Models for Shenfu Coal Char Gasification with CO2 at Elevated Temperatures

    Directory of Open Access Journals (Sweden)

    Jinsheng Gao

    2009-07-01

    Full Text Available In this paper, measurements of the CO2 gasification kinetics for two types of Shenfu coal chars, which were respectively prepared by slow and rapid pyrolysis at temperatures of 950 °C and 1,400 °C, were performed by an isothermal thermo-gravimetric analysis under ambient pressure and elevated temperature conditions. Simultaneously, the applicability of the kinetic model for the CO2 gasification reaction of Shenfu coal chars was discussed. The results showed: (i the shrinking un-reacted core model was not appropriate to describe the gasification reaction process of Shenfu coal chars with CO2 in the whole experimental temperature range; (ii at the relatively low temperatures, the modified volumetric model was as good as the random pore model to simulate the CO2 gasification reaction of Shenfu coal chars, while at the elevated temperatures, the modified volumetric model was superior to the random pore model for this process; (iii the integral expression of the modified volumetric model was more favorable than the differential expression of that for fitting the experimental data. Moreover, by simply introducing a function: A = A★exp(ft, it was found that the extensive model of the modified volumetric model could make much better predictions than the modified volumetric model. It was recommended as a convenient empirical model for comprehensive simulation of Shenfu coal char gasification with under conditions close to those of entrained flow gasification.

  7. Development and demonstration plant operation of an opposed multi-burner coal-water slurry gasification technology

    Institute of Scientific and Technical Information of China (English)

    WANG Fuchen; ZHOU Zhijie; DAI Zhenhua; GONG Xin; YU Guangsuo; LIU Haifeng; WANG Yifei; YU Zunhong

    2007-01-01

    The features of the opposed multi-burner (OMB) gasification technology,the method and process of the research,and the operation results of a pilot plant and demon stration plants have been introduced.The operation results of the demonstration plants show that when Beisu coal was used as feedstock,the OMB CWS gasification process at Yankuang Cathy Coal Co.Ltd had a higher carbon conversion of 3%,a lower specific oxygen consumption of about 8%,and a lower specific carbon consumption of 2%-3% than that of Texaco CWS gasification at the Lunan Fertilizer Plant.When Shenfu coal was used as feedstock,the OMB CWS gasification process at Hua-lu Heng-sheng Chemical Co.Ltd had a higher carbon conversion of more than 3%,a lower specific oxygen consumption of about 2%,and a lower specific coal consumption of about 8% than that of the Texaco CWS gasification process at Shanghai Coking & Chemical Corporation.The OMB CWS gasification technology is proven by industrial experience to have a high product yield,low oxygen and coal consumption and robust and safe operation.

  8. Energy and Entropy Fluxes in Coal Gasification and Liquefaction Processes

    OpenAIRE

    H. Voigt

    1980-01-01

    In the long-term studies on energy systems performed at IIASA, scenarios that provide for substitutes for fossil oil and gas are considered. In the future coal is expected to contribute to energy supplies to a greatly increasing extent only if it is converted to liquid or gaseous fuels or electricity. Coal conversion systems are rather complex, not only internally but also with respect to their exchanges with the environment; some use auxiliary energy, others yield byproducts. Therefore, the ...

  9. Development of biological coal gasification (MicGAS Process)

    Energy Technology Data Exchange (ETDEWEB)

    1992-07-28

    This report describes progress on three fronts of the project. First in studies to elucidate optimal growing conditions for the consortia of coal degraders employed indicates that best growth occurs with 0. 2% w/v Shefton T. Secondly in comparing the biodegradative properties of the coal degraders, isolates identified as Mic-1 and Mic-4 were the best performers. And lastly bioreactors studies in batch mode are related.

  10. 煤质变化对Shell粉煤气化工艺的影响%THE EFFECT OF COAL QUALITY CHANGE ON SHELL PULVERIZED-COAL GASIFICATION PROCESS

    Institute of Scientific and Technical Information of China (English)

    吴国祥

    2011-01-01

    The Shell pulverized-coal gasification process is introduced,the specific requirement for coal quality by Shell pulverized-coal gasification process summarized,several factors related to coal quality and the effect of the changes of these factors on Shell pulverized-coal gasification plant highlighted and the preventive measures based on the effects concluded.%介绍Shell粉煤气化工艺流程,总结Shell粉煤气化工艺对煤质的具体要求,阐述与煤质相关的几方面因素及这些因素的变化对Shell粉煤气化装置的影响,并根据这些影响得出相应的预防措施。

  11. 煤制甲醇项目的煤气化技术选择%Selection of coal gasification technology for coal-to-methanol project

    Institute of Scientific and Technical Information of China (English)

    冯亮杰; 郑明峰; 尹晓晖; 张骏驰

    2011-01-01

    Elaborate the necessity of developing coal-to-methanol project in China, taking coal derived DME project as an example, analyze the influence of various coal-gasification techniques on installation scale, technical route,technical economy. The results show that slurry gasification technique is the best among overall indices of water coal slurry gasification technique under the conditions of high slurry ability of feed coal water slurry.%阐述了中国发展煤制甲醇的重要性,以煤制二甲醚为例分析了不同煤气化技术对装置规模、技术路线及技术经济的影响.结果表明,在原料煤具有良好成浆性的情况下,综合技术经济指标以水煤浆气化技术最好.

  12. Industrial-scale Fixed-bed Coal Gasification:Modeling, Simulation and Thermodynamic Analysis

    Institute of Scientific and Technical Information of China (English)

    何畅; 冯霄; 李安学; 刘永健

    2014-01-01

    We have developed a process model to simulate the behavior of an industrial-scale pressurized Lurgi fixed-bed coal gasifier using Aspen Plus and General Algebraic Modeling System (GAMS). Reaction characteristics in the fixed-bed gasifier comprising four sequential reaction zones-drying, pyrolysis, combustion and gasification are respectively modeled. A non-linear programming (NLP) model is developed for the pyrolysis zone to estimate the products composition which includes char, coal gases and distillable liquids. A four-stage model with restricted equilibrium temperature is used to study the thermodynamic equilibrium characteristics and calculate the composi-tion of syngas in the combustion and gasification zones. The thermodynamic analysis shows that the exergetic effi-ciency of the fixed-bed gasifier is mainly determined by the oxygen/coal ratio. The exergetic efficiency of the proc-ess will reach an optimum value of 78.3%when the oxygen/coal and steam/coal mass ratios are 0.14 and 0.80, re-spectively.

  13. Measurements of Gasification Characteristics of Coal and Char in CO2-Rich Gas Flow by TG-DTA

    Directory of Open Access Journals (Sweden)

    Zhigang Li

    2013-01-01

    Full Text Available Pyrolysis, combustion, and gasification properties of pulverized coal and char in CO2-rich gas flow were investigated by using gravimetric-differential thermal analysis (TG-DTA with changing O2%, heating temperature gradient, and flow rate of CO2-rich gases provided. Together with TG-DTA, flue gas generated from the heated coal, such as CO, CO2, and hydrocarbons (HCs, was analyzed simultaneously on the heating process. The optimum O2% in CO2-rich gas for combustion and gasification of coal or char was discussed by analyzing flue gas with changing O2 from 0 to 5%. The experimental results indicate that O2% has an especially large effect on carbon oxidation at temperature less than 1100°C, and lower O2 concentration promotes gasification reaction by producing CO gas over 1100°C in temperature. The TG-DTA results with gas analyses have presented basic reference data that show the effects of O2 concentration and heating rate on coal physical and chemical behaviors for the expected technologies on coal gasification in CO2-rich gas and oxygen combustion and underground coal gasification.

  14. Control of combustion area using electrical resistivity method for underground coal gasification

    Institute of Scientific and Technical Information of China (English)

    Selivanova Tatiana; Grebenyuk Igor; Belov Alexey

    2012-01-01

    Underground coal gasification (UCG) is one of the clean technologies to collect heat energy and gases (hydrogen,methane,etc.) in an underground coal seam.It is necessary to further developing environmentally friendly UCG system construction.One of the most important UCG's problems is underground control of combustion area for efficient gas production,estimation of subsidence and gas leakage to the surface.For this objective,laboratory experiments were conducted according to the UCG model to identify the process of combustion cavity development by monitoring the electrical resistivity activity on the coal samples to setup fundamental data for the technology engineering to evaluate combustion area.While burning coal specimens,that had been sampled from various coal deposits,electrical resistivity was monitored.Symmetric four electrodes system (ABMN) of direct and low-frequency current electric resistance method was used.for laboratory resistivity measurement of rock samples.Made research and the results suggest that front-end of electro conductivity activity during heating and combusting of coal specimen depended on heating temperature.Combusting coal electro conductivity has complicated multistage type of change.Electrical resistivity method is expected to be a useful geophysical tool to for evaluation of combustion volume and its migration in the coal seam.

  15. Gasification Studies Task 4 Topical Report, Utah Clean Coal Program

    Energy Technology Data Exchange (ETDEWEB)

    Whitty, Kevin [Univ. of Utah, Salt Lake City, UT (United States); Fletcher, Thomas [Univ. of Utah, Salt Lake City, UT (United States); Pugmire, Ronald [Univ. of Utah, Salt Lake City, UT (United States); Smith, Philip [Univ. of Utah, Salt Lake City, UT (United States); Sutherland, James [Univ. of Utah, Salt Lake City, UT (United States); Thornock, Jeremy [Univ. of Utah, Salt Lake City, UT (United States); Hunsacker, Isaac [Univ. of Utah, Salt Lake City, UT (United States); Li, Suhui [Univ. of Utah, Salt Lake City, UT (United States); Kelly, Kerry [Univ. of Utah, Salt Lake City, UT (United States); Puntai, Naveen [Univ. of Utah, Salt Lake City, UT (United States); Reid, Charles [Univ. of Utah, Salt Lake City, UT (United States); Schurtz, Randy [Univ. of Utah, Salt Lake City, UT (United States)

    2011-10-01

    A key objective of the Task 4 activities has been to develop simulation tools to support development, troubleshooting and optimization of pressurized entrained-flow coal gasifiers. The overall gasifier models (Subtask 4.1) combine submodels for fluid flow (Subtask 4.2) and heat transfer (Subtask 4.3) with fundamental understanding of the chemical (Subtask 4.4) and physical (Subtask 4.5) processes that take place as coal particles are converted to synthesis gas and slag. However, it is important to be able to compare predictions from the models against data obtained from actual operating coal gasifiers, and Subtask 4.6 aims to provide an accessible, non-proprietary system, which can be operated over a wide range of conditions to provide well-characterized data for model validation.

  16. Coal gasification by indirect heating in a single moving bed reactor: Process development & simulation

    Directory of Open Access Journals (Sweden)

    Junaid Akhlas

    2015-10-01

    Full Text Available In this work, the development and simulation of a new coal gasification process with indirect heat supply is performed. In this way, the need of pure oxygen production as in a conventional gasification process is avoided. The feasibility and energetic self-sufficiency of the proposed processes are addressed. To avoid the need of Air Separation Unit, the heat required by gasification reactions is supplied by the combustion flue gases, and transferred to the reacting mixture through a bayonet heat exchanger installed inside the gasifier. Two alternatives for the flue gas generation have been investigated and compared. The proposed processes are modeled using chemical kinetics validated on experimental gasification data by means of a standard process simulator (Aspen PlusTM, integrated with a spreadsheet for the modeling of a special type of heat exchanger. Simulation results are presented and discussed for proposed integrated process schemes. It is shown that they do not need external energy supply and ensure overall efficiencies comparable to conventional processes while producing syngas with lower content of carbon dioxide.

  17. Degradation of gas turbine blade materials in integrated coal-gasification combined cycle plant

    Energy Technology Data Exchange (ETDEWEB)

    Wada, K.; Yan, L.; Takahashi, M.; Takaishi, K.; Furukawa, T. [Toshiba Corporation, Yokohama (Japan). Power & Industrial Systems Research & Development Center

    2001-07-01

    Interest in the integrated coal-gasification combined cycle plant (IGCC) has increased because of its high efficiency. However, degradation of gas turbine component materials has not been studied so far. Therefore, the purpose of this study is to investigate the corrosion behaviors of these materials in an actual coal gas combustion environment. The test facility was constructed near the coal-gasification test facility (CGT) at the Aioi works of Ishikawajima-Harima Heavy Industries Co., Ltd. Several superalloy (Rene80H and FSX414) and coating systems (CoCrAlY, CoNiCrAlY and TBC) were exposed in the coal gas combustion environment at 1123, 1223 and 1323 K up to 350 h. After these tests, the weight change of each specimen was measured. Morphologies of products and element distributions at their surfaces were observed with SEM and EPMA. It is concluded that not only high- temperature oxidation and sulfidation but also ash deposition has a remarkable influence on the degradation of gas turbine blade materials.

  18. Diffusion Coatings for Corrosion-Resistant Components in Coal Gasification Systems

    Energy Technology Data Exchange (ETDEWEB)

    Gopala N. Krishnan; Ripudaman Malhotra; Esperanza Alvarez; Kai-Hung Lau; Jordi Perez-Mariano; Angel Sanjurjo

    2006-12-31

    Heat-exchangers, particle filters, turbines, and other components in integrated coal gasification combined cycle system must withstand the highly sulfiding conditions of the high-temperature coal gas over an extended period of time. The performance of components degrades significantly with time unless expensive high alloy materials are used. Deposition of a suitable coating on a low-cost alloy may improve its resistance to such sulfidation attack, and decrease capital and operating costs. The alloys used in the gasifier service include austenitic and ferritic stainless steels, nickel-chromium-iron alloys, and expensive nickel-cobalt alloys. During this period, we analyzed several coated and exposed samples of 409 steel by scanning electron microscopy (SEM) and energy-dispersive X-ray (EDX), and report on the findings of four samples: (1) Analysis of two porous coupons after exposure to the porous metal particulate filter of the coal gasification power plant at 370 C for 2140 hours revealed that corrosion takes place in the bulk of the sample while the most external zone surface survived the test. (2) Coating and characterization of several porous 409 steel coupons after being coated with nitrides of Ti, Al and/or Si showed that adjusting experimental conditions results in thicker coatings in the bulk of the sample. (3) Analysis of coupons exposed to simulated coal gas at 370 C for 300 hours showed that a better corrosion resistance is achieved by improving the coatings in the bulk of the samples.

  19. Minerals in the Ash and Slag from Oxygen-Enriched Underground Coal Gasification

    Directory of Open Access Journals (Sweden)

    Shuqin Liu

    2016-03-01

    Full Text Available Underground coal gasification (UCG is a promising option for the recovery of low-rank and inaccessible coal resources. Detailed mineralogical information is essential to understand underground reaction conditions far from the surface and optimize the operation parameters during the UCG process. It is also significant in identifying the environmental effects of UCG residue. In this paper, with regard to the underground gasification of lignite, UCG slag was prepared through simulation tests of oxygen-enriched gasification under different atmospheric conditions, and the minerals were identified by X-Ray diffraction (XRD and a scanning electron microscope coupled to an energy-dispersive spectrometer (SEM-EDS. Thermodynamic calculations performed using FactSage 6.4 were used to help to understand the transformation of minerals. The results indicate that an increased oxygen concentration is beneficial to the reformation of mineral crystal after ash fusion and the resulting crystal structures of minerals also tend to be more orderly. The dominant minerals in 60%-O2 and 80%-O2 UCG slag include anorthite, pyroxene, and gehlenite, while amorphous substances almost disappear. In addition, with increasing oxygen content, mullite might react with the calcium oxide existed in the slag to generate anorthite, which could then serve as a calcium source for the formation of gehlenite. In 80%-O2 UCG slag, the iron-bearing mineral is transformed from sekaninaite to pyroxene.

  20. Construction of First GSP Gasification Unit Was Kicked off at Shenhua Ningxia Coal Industry (Group)Co.,Ltd.in China

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    @@ The construction of the core unit for the coal-based olefin project-the GSP gasification unit,the investment in which totals 20 billion RMB,has been kicked off at Shenhua Ningxia Coal Industry (Group) Co.,Ltd.,in Ningxia,China.It is told that this is the first gasification unit that adopts the GSP gasification technology in China.The GSP gasification unit adopts the Siemens technology,the basic design of which is implemented by the Uhde Engineering Company and the detailed design and procurement service of which will be performed by the No.2 Design Institute of Chemical Industry under the China National Chemical Engineering Group Corporation.

  1. Hazardous air pollutant testing at the LGTI coal gasification plant

    Energy Technology Data Exchange (ETDEWEB)

    Wetherold, R.G.; Williams, W.A.; Maxwell, D.P.; Mann, R.M.

    1995-06-01

    A comprehensive hazardous air pollutant test program was conducted in November 1994 at the Louisiana Gasification Technology, Inc. (LGTI), plant in Plaquemine, Louisiana. This program was sponsored by DOE/PETC, the Electric Power Research Institute (EPRI), and Destec Energy. In May of 1995, additional testing of the hot syngas stream was conducted at the LGTI facility under this same program. DOE/METC provided additional technical support for the hot gas testing effort. In this paper, the sampling and analytical methods used during the November and May test program are summarized. The hot gas testing is described in greater detail. In particular, the hot gas sampling probe and probe insertion/withdrawal system are discussed. The sampling probe was designed to collect particulate and extract gas samples at process temperature and pressure. The design of the probe system is described, and the operating procedures are summarized. The operation of the probe during the testing is discussed, and photographs of the testing are provided. In addition to the summaries and descriptions of the test methodologies, selected preliminary emissions results of the November sampling are included in the paper.

  2. Diffusion Coatings for Corrosion-Resistant Components in Coal Gasification Systems

    Energy Technology Data Exchange (ETDEWEB)

    Gopala N. Krishnan; Ripudaman Malhotra; Esperanza Alvarez; Kai-Hung Lau; Jordi Perez Mariano; Angel Sanjurjo

    2006-09-30

    Heat-exchangers, particle filters, turbines, and other components in integrated coal gasification combined cycle system must withstand the highly sulfiding conditions of the high temperature coal gas over an extended period of time. The performance of components degrades significantly with time unless expensive high alloy materials are used. Deposition of a suitable coating on a low-cost alloy may improve its resistance to such sulfidation attack, and decrease capital and operating costs. The alloys used in the gasifier service include austenitic and ferritic stainless steels, nickel-chromium-iron alloys, and expensive nickel-cobalt alloys. The primary activity this period was preparation and presentation of the findings on this project at the Twenty-Third annual Pittsburgh Coal Conference. Dr. Malhotra attended this conference and presented a paper. A copy of his presentation constitutes this quarterly report.

  3. Thermodynamic analyses of a biomass-coal co-gasification power generation system.

    Science.gov (United States)

    Yan, Linbo; Yue, Guangxi; He, Boshu

    2016-04-01

    A novel chemical looping power generation system is presented based on the biomass-coal co-gasification with steam. The effects of different key operation parameters including biomass mass fraction (Rb), steam to carbon mole ratio (Rsc), gasification temperature (Tg) and iron to fuel mole ratio (Rif) on the system performances like energy efficiency (ηe), total energy efficiency (ηte), exergy efficiency (ηex), total exergy efficiency (ηtex) and carbon capture rate (ηcc) are analyzed. A benchmark condition is set, under which ηte, ηtex and ηcc are found to be 39.9%, 37.6% and 96.0%, respectively. Furthermore, detailed energy Sankey diagram and exergy Grassmann diagram are drawn for the entire system operating under the benchmark condition. The energy and exergy efficiencies of the units composing the system are also predicted.

  4. Thermodynamic analyses of a biomass-coal co-gasification power generation system.

    Science.gov (United States)

    Yan, Linbo; Yue, Guangxi; He, Boshu

    2016-04-01

    A novel chemical looping power generation system is presented based on the biomass-coal co-gasification with steam. The effects of different key operation parameters including biomass mass fraction (Rb), steam to carbon mole ratio (Rsc), gasification temperature (Tg) and iron to fuel mole ratio (Rif) on the system performances like energy efficiency (ηe), total energy efficiency (ηte), exergy efficiency (ηex), total exergy efficiency (ηtex) and carbon capture rate (ηcc) are analyzed. A benchmark condition is set, under which ηte, ηtex and ηcc are found to be 39.9%, 37.6% and 96.0%, respectively. Furthermore, detailed energy Sankey diagram and exergy Grassmann diagram are drawn for the entire system operating under the benchmark condition. The energy and exergy efficiencies of the units composing the system are also predicted. PMID:26826573

  5. 煤泥的二氧化碳气化动力学%CARBON DIOXIDE GASIFICATION KINETICS OF COAL SLIME

    Institute of Scientific and Technical Information of China (English)

    陈恒宝; 周敏; 贺国章

    2012-01-01

    立足于煤泥的生产现状,利用热分析方法,研究了石圪台煤泥和浮选后的精细煤泥在不同的升温速率条件下的二氧化碳气化反应,得到了气化反应的TG/DTG曲线,并计算了气化转化率,考察了浮选对煤泥气化特性的影响.选用Coats-Redfern和Doyle近似式对气化过程进行动力学模拟,求解了气化反应活化能和指前因子,结果表明,煤泥和精细煤泥的活化能均随升温速率的增大而减小;在相同的升温速率下,两者的活化能相差不大;煤泥中含量较高的矿物质和灰分对气化具有催化作用.%Based on the present utilization situation of coal slime, this paper investigated the carbon dioxide gasification of Shigetai coal slime and fine coal slime after flotation at different heating rates using thermogravimetric analysis, and by TG/DTG curve of the gasification reaction, calculated the gasification conversion and examined the influence of flotation on coal slime gasification. Coats-Redfern and Doyle approximations were used to simulate the gasification behaviors for seeking activation energy and pre-exponential factor. The result showed that the values of the activation energy and the pre-exponential factor of coal slime and fine coal slime decrease with the increase of heating rate, while both are similar at same heating rates high levels of minerals and ash in coal slime have catalytic action on the gasification.

  6. CO2 gasification of Powder River Basin coal catalyzed by a cost-effective and environmentally friendly iron catalyst

    International Nuclear Information System (INIS)

    Graphical abstract: SEM images of the char sample and the corresponding distribution of iron atom clusters from EDS. - Highlights: • Iron catalyst was reduced to metallic iron in coal pyrolysis. • SEM and EDS images shows the catalytic effect of iron on char gasification. • The shrinking core model is more suitable than the random pore model for this work. • The catalytic iron species were initially the metallic iron and FeO, and then changed to FeO and Fe3O4. - Abstract: CO2 gasification of a sub-bituminous Wyodak coal from the Powder River Basin (PRB) was conducted in a fixed-bed laboratory gasifier at atmospheric pressure with FeCO3 as a catalyst precursor. The effect of iron on the coal pyrolysis was evaluated by thermo-gravimetric analysis (TGA). Scanning electron microscopy (SEM) was employed to characterize the iron performance in the char gasification. The iron species and oxidation states during the coal gasification, characterized by X-ray diffraction (XRD) and Mössbauer spectroscopy, indicate a complex interaction between the reaction atmosphere and temperature, but generally proceed through reduction to FeO and metallic iron during pyrolysis, followed by subsequent reoxidation to Fe3O4 during gasification with CO2. The catalytic effect of iron was also quantitatively evaluated by kinetic analysis using shrinking core and random pore models, with the shrinking core model providing superior results. Results show that the apparent activation energy was 92.7 kJ/mol for the untreated coal, which decreased to 58.3 kJ/mol for the coal with 3 wt% Fe. FeCO3 was shown to have a significant catalytic effect on the Wyodak coal gasification with CO2

  7. Compartment modeling of coal gasification in an entrained flow gasifier: A study on the influence of operating conditions

    International Nuclear Information System (INIS)

    Highlights: • Gasification of Shenfu coal in an industrial Texaco gasifier for syngas production. • An equivalent compartment model is developed using Aspen Plus. • Effects of operating parameters on gasification performance indices are studied. • Choosing a reasonable ROC to enhance the gasification efficiency can be flexible. - Abstract: Coal gasifiers are core components of coal-based polygeneration systems for power and chemical production. To study the effects of operational parameters on the performance of entrained flow coal gasifiers, this paper presents an equivalent compartment model (CM) using the Aspen Plus process simulator. The CM blocking is established based on gasifier flow field analysis, using a number of compartments. A simple configuration of these compartments involving material recirculation should be able to simulate the main flow and provide the temperature and gas component distributions. The model predictions exhibit good agreement with industrial data in the model validation. The influences of the oxygen-to-carbon ratio (ROC) and the coal slurry concentration on the gasification performance are discussed. Within the calculation range, the increase in the coal slurry concentration enhances the yield of the effective compositions in product gas. For a given slurry concentration of 62%, the efficient gas yield is a maximum for ROC of 1.43 kg/kg, whereas the oxygen consumption is a minimum for ROC of 1.37 kg/kg. According to the intended final use, however, choosing a reasonable ROC to obtain a higher efficient syngas yield and lower oxygen consumption can be flexible

  8. Circulating fluidized bed gasification of low rank coal: Influence of O2/C molar ratio on gasification performance and sulphur transformation

    Science.gov (United States)

    Zhang, Haixia; Zhang, Yukui; Zhu, Zhiping; Lu, Qinggang

    2016-08-01

    To promote the utilization efficiency of coal resources, and to assist with the control of sulphur during gasification and/or downstream processes, it is essential to gain basic knowledge of sulphur transformation associated with gasification performance. In this research we investigated the influence of O2/C molar ratio both on gasification performance and sulphur transformation of a low rank coal, and the sulphur transformation mechanism was also discussed. Experiments were performed in a circulating fluidized bed gasifier with O2/C molar ratio ranging from 0.39 to 0.78 mol/mol. The results showed that increasing the O2/C molar ratio from 0.39 to 0.78 mol/mol can increase carbon conversion from 57.65% to 91.92%, and increase sulphur release ratio from 29.66% to 63.11%. The increase of O2/C molar ratio favors the formation of H2S, and also favors the retained sulphur transforming to more stable forms. Due to the reducing conditions of coal gasification, H2S is the main form of the released sulphur, which could be formed by decomposition of pyrite and by secondary reactions. Bottom char shows lower sulphur content than fly ash, and mainly exist as sulphates. X-ray photoelectron spectroscopy (XPS) measurements also show that the intensity of pyrite declines and the intensity of sulphates increases for fly ash and bottom char, and the change is more obvious for bottom char. During CFB gasification process, bigger char particles circulate in the system and have longer residence time for further reaction, which favors the release of sulphur species and can enhance the retained sulphur transforming to more stable forms.

  9. Underground coal gasification with integrated carbon dioxide mitigation supports Bulgaria's low carbon energy supply

    Science.gov (United States)

    Nakaten, Natalie; Kempka, Thomas; Azzam, Rafig

    2013-04-01

    Underground coal gasification allows for the utilisation of coal reserves that are economically not exploitable due to complex geological boundary conditions. The present study investigates underground coal gasification as a potential economic approach for conversion of deep-seated coals into a high-calorific synthesis gas to support the Bulgarian energy system. Coupling of underground coal gasification providing synthesis gas to fuel a combined cycle gas turbine with carbon capture and storage is considered to provide substantial benefits in supporting the Bulgarian energy system with a competitive source of energy. In addition, underground voids originating from coal consumption increase the potential for geological storage of carbon dioxide resulting from the coupled process of energy production. Cost-effectiveness, energy consumption and carbon dioxide emissions of this coupled process are investigated by application of a techno-economic model specifically developed for that purpose. Capital (CAPEX) and operational expenditure (OPEX) are derived from calculations using six dynamic sub-models describing the entire coupled process and aiming at determination of the levelised costs of electricity generation (COE). The techno-economic model is embedded into an energy system-modelling framework to determine the potential integration of the introduced low carbon energy production technology into the Bulgarian energy system and its competitiveness at the energy market. For that purpose, boundary conditions resulting from geological settings as well as those determined by the Bulgarian energy system and its foreseeable future development have to be considered in the energy system-modelling framework. These tasks comprise integration of the present infrastructure of the Bulgarian energy production and transport system. Hereby, the knowledge on the existing power plant stock and its scheduled future development are of uttermost importance, since only phasing-out power

  10. Steam gasification of coal cokes by internally circulating fluidized-bed reactor by concentrated Xe-light radiation for solar syngas production

    International Nuclear Information System (INIS)

    A laboratory-scale prototype windowed reactor using a fluidized bed of coal coke particles was tested for thermochemical gasification using concentrated Xe light radiation as an energy source. The fluidized-bed reactor, designed to be combined with a solar reflective tower or beam-down optics, is evaluated for steam gasification of coal coke according to gasification performance: CO, H2, and CO2 production rates; carbon conversion; light-to-chemical efficiency. Internal circulation of coal coke particles inside the reactor increases gasification performance, which is further enhanced by higher steam partial pressure of the inlet gas. - Highlights: • A reactor prototype was designed for solar steam gasification by beam-down optics. • Particle circulation homogenizes temperature distribution across all bed layers. • The reactor design of internal circulation improved gasification performances

  11. State of the art of biological processes for coal gasification wastewater treatment.

    Science.gov (United States)

    Zhao, Qian; Liu, Yu

    2016-01-01

    The treatment of coal gasification wastewater (CGW) poses a serious challenge on the sustainable development of the global coal industry. The CGW contains a broad spectrum of high-strength recalcitrant substances, including phenolic, monocyclic and polycyclic aromatic hydrocarbons, heterocyclic nitrogenous compounds and long chain aliphatic hydrocarbon. So far, biological treatment of CGW has been considered as an environment-friendly and cost-effective method compared to physiochemical approaches. Thus, this reviews aims to provide a comprehensive picture of state of the art of biological processes for treating CGW wastewater, while the possible biodegradation mechanisms of toxic and refractory organic substances were also elaborated together with microbial community involved. Discussion was further extended to advanced bioprocesses to tackle high-concentration ammonia and possible options towards in-plant zero liquid discharge. PMID:27364381

  12. Advanced development of a pressurized ash agglomerating fluidized-bed coal gasification system: Topical report, Process analysis, FY 1983

    Energy Technology Data Exchange (ETDEWEB)

    None

    1987-07-31

    KRW Energy Systems, Inc., is engaged in the continuing development of a pressurized, fluidized-bed gasification process at its Waltz Mill Site in Madison, Pennsylvania. The overall objective of the program is to demonstrate the viability of the KRW process for the environmentally-acceptable production of low- and medium-Btu fuel gas from a variety of fossilized carbonaceous feedstocks and industrial fuels. This report presents process analysis of the 24 ton-per-day Process Development Unit (PDU) operations and is a continuation of the process analysis work performed in 1980 and 1981. Included is work performed on PDU process data; gasification; char-ash separation; ash agglomeration; fines carryover, recycle, and consumption; deposit formation; materials; and environmental, health, and safety issues. 63 figs., 43 tabs.

  13. Effect of Gasifying Medium on the Coal Chemical Looping Gasification with CaSO4 as Oxygen Carrier☆

    Institute of Scientific and Technical Information of China (English)

    Yongzhuo Liu; Weihua Jia; Qingjie Guo; Hojung Ryu

    2014-01-01

    The chemical looping gasification uses an oxygen carrier for solid fuel gasification by supplying insufficient lattice oxygen. The effect of gasifying medium on the coal chemical looping gasification with CaSO4 as oxygen carrier is investigated in this paper. The thermodynamical analysis indicates that the addition of steam and CO2 into the system can reduce the reaction temperature, at which the concentration of syngas reaches its maximum value. Experimental result in thermogravimetric analyzer and a fixed-bed reactor shows that the mixture sample goes through three stages, drying stage, pyrolysis stage and chemical looping gasification stage, with the temper-ature for three different gaseous media. The peak fitting and isoconversional methods are used to determine the reaction mechanism of the complex reactions in the chemical looping gasification process. It demonstrates that the gasifying medium (steam or CO2) boosts the chemical looping process by reducing the activation energy in the overall reaction and gasification reactions of coal char. However, the mechanism using steam as the gasifying medium differs from that using CO2. With steam as the gasifying medium, parallel reactions occur in the begin-ning stage, followed by a limiting stage shifting from a kinetic to a diffusion regime. It is opposite to the reaction mechanism with CO2 as the gasifying medium.

  14. Molten salt coal gasification process development unit. Phase 1. Volume 1. PDU operations. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Kohl, A.L.

    1980-05-01

    This report summarizes the results of a test program conducted on the Molten Salt Coal Gasification Process, which included the design, construction, and operation of a Process Development Unit. In this process, coal is gasified by contacting it with air in a turbulent pool of molten sodium carbonate. Sulfur and ash are retained in the melt, and a small stream is continuously removed from the gasifier for regeneration of sodium carbonate, removal of sulfur, and disposal of the ash. The process can handle a wide variety of feed materials, including highly caking coals, and produces a gas relatively free from tars and other impurities. The gasification step is carried out at approximately 1800/sup 0/F. The PDU was designed to process 1 ton per hour of coal at pressures up to 20 atm. It is a completely integrated facility including systems for feeding solids to the gasifier, regenerating sodium carbonate for reuse, and removing sulfur and ash in forms suitable for disposal. Five extended test runs were made. The observed product gas composition was quite close to that predicted on the basis of earlier small-scale tests and thermodynamic considerations. All plant systems were operated in an integrated manner during one of the runs. The principal problem encountered during the five test runs was maintaining a continuous flow of melt from the gasifier to the quench tank. Test data and discussions regarding plant equipment and process performance are presented. The program also included a commercial plant study which showed the process to be attractive for use in a combined-cycle, electric power plant. The report is presented in two volumes, Volume 1, PDU Operations, and Volume 2, Commercial Plant Study.

  15. Dairy Biomass-Wyoming Coal Blends Fixed Gasification Using Air-Steam for Partial Oxidation

    Directory of Open Access Journals (Sweden)

    Gerardo Gordillo

    2012-01-01

    Full Text Available Concentrated animal feeding operations such as dairies produce a large amount of manure, termed as dairy biomass (DB, which could serve as renewable feedstock for thermal gasification. DB is a low-quality fuel compared to fossil fuels, and hence the product gases have lower heat content; however, the quality of gases can be improved by blending with coals. This paper deals with air-steam fixed-bed counterflow gasification of dairy biomass-Wyoming coal blend (DBWC. The effects of equivalence ratio (1.6<Φ<6.4 and steam-to-fuel ratio (0.4

  16. Formation of hydrogen cyanide and ammonia during the gasification of sewage sludge and bituminous coal

    Energy Technology Data Exchange (ETDEWEB)

    N. Paterson; Y. Zhuo; D. Dugwell; R. Kandiyoti [Imperial College London, London (United Kingdom). Department of Chemical Engineering

    2005-06-01

    HCN and NH{sub 3} released during the gasification of sewage sludge have been measured during a program of tests with a laboratory-scale spouted-bed gasifier. The data have been compared with results from gasification tests with coal. The effect of altering the bed temperature has been investigated, and the results have been related to reactions involving gaseous N species known to occur in the gasifier. The effect of steam addition on the HCN release has been examined. It has been found that the HCN concentrations in the exit gas increase with the operating temperature, which is thought to indicate increased formation as a primary product of the decomposition of the fuel-N compounds. Increasing the height of the char bed caused a significant reduction in the HCN concentration at the exit, as this promoted the decomposition of HCN to NH{sub 3}. Steam addition caused a rise in the HCN concentration during tests with sewage sludge and a similar effect had previously been reported on the NH{sub 3} concentration during tests with coal. The NH{sub 3} concentration decreased with increasing temperature, and this is thought to reflect the increased rate of the equilibration of NH{sub 3} in the gas phase to form N{sub 2} and H{sub 2}. 18 refs., 4 figs., 5 tabs.

  17. A study of toxic emissions from a coal-fired gasification plant. Final report

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1995-12-01

    Under the Fine Particulate Control/Air Toxics Program, the US Department of Energy (DOE) has been performing comprehensive assessments of toxic substance emissions from coal-fired electric utility units. An objective of this program is to provide information to the US Environmental Protection Agency (EPA) for use in evaluating hazardous air pollutant emissions as required by the Clean Air Act Amendments (CAAA) of 1990. The Electric Power Research Institute (EPRI) has also performed comprehensive assessments of emissions from many power plants and provided the information to the EPA. The DOE program was implemented in two. Phase 1 involved the characterization of eight utility units, with options to sample additional units in Phase 2. Radian was one of five contractors selected to perform these toxic emission assessments.Radian`s Phase 1 test site was at southern Company Service`s Plant Yates, Unit 1, which, as part of the DOE`s Clean Coal Technology Program, was demonstrating the CT-121 flue gas desulfurization technology. A commercial-scale prototype integrated gasification-combined cycle (IGCC) power plant was selected by DOE for Phase 2 testing. Funding for the Phase 2 effort was provided by DOE, with assistance from EPRI and the host site, the Louisiana Gasification Technology, Inc. (LGTI) project This document presents the results of that effort.

  18. [Inhibition of Denitrification by Total Phenol Load of Coal Gasification Wastewater].

    Science.gov (United States)

    Zhang, Yu-ying; Chen, Xiu-rong; Wang, Lu; Li, Jia-hui; Xu, Yan; Zhuang, You-jun; Yu, Ze-ya

    2016-03-15

    High loaded phenolic pollutants, refractory and high toxic, which existed in coal gasification wastewater, could cause the inhibition of sludge activity. In biological denitrification process of activated sludge treatment system, people tend to focus on the phenol inhibition on the efficiency and activity of nitrifying bacteria while there are few researches on the denitrification process. In order to investigate the inhibition of phenolic compounds from coal gasification wastewater on the denitrification and sludge activity, we used anoxic denitrification system to indentify the influence of different phenol load on denitrification efficiency (removal efficiency of NO₃⁻-N and NO₂⁻-N) as well as the stress and degradation activity of sludge. The results showed that when the concentration of total phenol was changed from 50 mg · L⁻¹ to 200 mg · L⁻¹, the removal rates of NO₃⁻-N and NO₂⁻-N were changed from 55% and 25% to 83% and 83% respectively. In the process of sludge domestication, the characteristics of denitrifying sludge were influenced to a certain degree. PMID:27337900

  19. Co-gasification of meat and bone meal with coal in a fluidised bed reactor

    Energy Technology Data Exchange (ETDEWEB)

    E. Cascarosa; L. Gasco; G. Gea; J.L. Sanchez; J. Arauzo [Universidad de Zaragoza (Spain). Thermochemical Processes Group

    2011-08-15

    After the Bovine Spongiform Encephalopathy illness appeared, the meat and bone meat (MBM) produced from animal residues became an important waste. In spite of being a possible fuel due to its heating value (around 21.4 MJ/kg), an important fraction of the meat and bone meal is being sent to landfills. The aim of this work is to evaluate the co-gasification of low percentages of meat and bone meal with coal in a fluidised bed reactor as a potential waste management alternative. The effect of the bed temperature (800-900{sup o}C), the equivalence ratio (0.25-0.35) and the percentage of MBM in the solid fed (0-1 wt.%) on the co-gasification product yields and properties is evaluated. The results show the addition of 1 wt.% of MBM in a coal gasification process increases the gas and the liquid yield and decreases the solid yield at 900{sup o}C and 0.35 of temperature and equivalence ratio operational conditions. At operational conditions of 900{sup o}C and equivalence ratio of 0.35, the specific yield to gas (y{sub gas}) increases from 3.18 m{sup 3}(STP)/kg to 4.47 m{sup 3}(STP)/kg. The gas energy yield decreased 24.1% and the lower heating value of the gas decreases from 3.36 MJ/m{sup 3}(STP) to 2.16 MJ/m{sup 3}(STP). The concentration of the main gas components (H{sub 2}, CO and CO{sub 2}) hardly varies with the addition of MBM, however the light hydrocarbon concentrations decrease and the H{sub 2}S concentration increases at the higher temperature (900{sup o}C). 32 refs., 9 figs., 7 tabs.

  20. Instrumentation for in situ coal gasification: an assessment of techniques evaluated on the Hanna II experiment

    Energy Technology Data Exchange (ETDEWEB)

    Northrop, D.A.; Beard, S.G.; Bartel, L.C.; Beckham, L.W.; Hommert, P.J.

    1977-09-01

    The Hanna II in-situ coal gasification experiment was conducted by the Laramie Energy Research Center during 1975 to 76. Sandia Laboratories designed, fielded, and evaluated variations of seven instrumentation techniques belonging to two general classes: (a) diagnostic techniques (thermal, in-seam gas sampling and pressure, and overburden tilt and displacement) to obtain data for process characterization and (b) remote monitoring techniques (electrical, passive acoustic, and induced seismic) being developed to provide a continuous, real-time map of the in-situ process for application in a process control system. Assessments of these techniques have been made with respect to feasibility, information obtainable, and possible future development and applications. In general, very positive assessments were obtained. Extensive thermocouple arrays, which incorporated special branched circuitry for data validation, provided the most detailed characterization of in-situ coal gasification yet obtained. The feasibility of in-seam gas sampling and pressure measurements was demonstrated and composition changes due to the advancing reaction front were detailed. The thermocouple circuits and gas sampling and pressure canisters are part of a diagnostic well specification now under development for general in-situ applications. Promising results were obtained for two remote monitoring techniques. Direct excitation electrical potential and a modified Schlumberger technique. Contour maps of potential data from a surface array showed the location and movement of the reaction at 300 ft depth. Mapping the source of process-related acoustic signals was shown to be feasible. Borehole-to-borehole induced seismic techniques were able to delineate the advance of the gasification process.

  1. Shell粉煤气化及Texaco水煤浆气化模拟对比及分析%Comparison and analysis of the process simulations of shell pulverized coal gasification and texaco slurry coal gasification

    Institute of Scientific and Technical Information of China (English)

    姚月华; 陈晏杰; 江振西; 张香平; 任保增; 汪敬恒; 黄磊; 董海峰

    2012-01-01

    以Aspen Plus为模拟工具,选择反应平衡模型,应用Gibbs自由能最小化方法建立了Shell粉煤气化模型及Texaco水煤浆气化模型,运用灵敏度分析研究了不同操作条件对气化工艺的影响,结果表明:对于Shell气化工艺,蒸汽煤比和氧煤比是影响Shell气化炉的出口组成的主要因素,当蒸汽煤质量比为0.08~0.11,氧煤质量比为0.8~0.9时进行气化较为合适;对于Texaco气化工艺,水煤浆浓度和氧煤比是影响Texaco气化炉的出口组成的主要因素,当水煤浆浓度在65%(wt)左右,氧煤质量比为0.95~1.05时进行气化较为合适.通过对两种气化工艺的对比与分析,为IGCC、煤气化等过程的气化工艺选择提供了重要的参考.%Taking the Aspen Plus software as the simulation tool, by selecting the reaction balance model and using the minimizing method of the Gibbs free energy, the Shell pulverized coal gasification model and Texaco slurry coal gasification model are built, and the established models have been inspected. The gasification property under different operating conditions is studied based on the sensitivity analysis tool, for the Shell pulverized coal gasification technology, ratio of steam/coal and ratio of oxygen/coal are the main factors on the composition of the raw syngas, and it is fit for occurring gasification reaction when the mass ratio of steam/coal is between 0.08 and 0.11, and the mass ratio of oxygen/coal is between 0.8 and 0.9; for the Texaco slurry gasification technology, the concentration of the slurry and the ratio of oxygen/coal were the main factors on the composition of the raw syngas, and it is fit for occurring gasification reaction when the mass concentration of the slurry is close to 65% and the mass ratio of oxygen/coal is between 0.95 and 1.05. Based on the study of the two gasification technologies, references can be provided for the selection of the gasification technology of certain process including coal

  2. GASIFICATION BASED BIOMASS CO-FIRING - PHASE I

    Energy Technology Data Exchange (ETDEWEB)

    Babul Patel; Kevin McQuigg; Robert F. Toerne

    2001-12-01

    Biomass gasification offers a practical way to use this locally available fuel source for co-firing traditional large utility boilers. The gasification process converts biomass into a low Btu producer gas that can be fed directly into the boiler. This strategy of co-firing is compatible with variety of conventional boilers including natural gas fired boilers as well as pulverized coal fired and cyclone boilers. Gasification has the potential to address all problems associated with the other types of co-firing with minimum modifications to the existing boiler systems. Gasification can also utilize biomass sources that have been previously unsuitable due to size or processing requirements, facilitating a reduction in the primary fossil fuel consumption in the boiler and thereby reducing the greenhouse gas emissions to the atmosphere.

  3. Gasification of coal as efficient means of environment protection and hydrogenation of heavy oils residues

    Energy Technology Data Exchange (ETDEWEB)

    Krichko, A.A.; Maloletnev, A.S. [Fossil Fuel Institute, Moscow (Russian Federation)

    1995-12-31

    The Russia`s more then 50% of coals produced in its European part contain over 2,5% of sulphur, and the coals containing less than 1.5% of sulphurs comprise ca.20%. Thus, utilisation of the sulphide coals is inevitable, and there a problem arises concerning the technology of their sensible use and considering the requirements on the environment protection. Russia`s specialists have developed a design and construction for a steam-gas installation with a closed cycle gasification of the solid fuel. The gasification process will proceed in the fluidized bed under forced pressure of the steam-air blast. Characteristic features of this process are the following: a higher efficiency (the capacity of one gas generator is 3-3,5 times larger than that attained in the present gas generators of the Lurgy`s type): 2-2,5 times decreased fuel losses as compared to the Winkler`s generators; retention of the sensible heat, resulting in an increased total energy efficiency. The main task for petroleum refining industry at the present stage is the increase of depth of oil processing with the aim to intensify motor fuel production. One of the ways to solve the problem is to involve heavy oil residues into the processing. But the high metal and asphaltenes contents in the latter make the application of traditional methods and processes more difficult. Up to now there is no simple and effective technology which could give the opportunity to use oil residues for distillate fractions production. In Fossil fuel institute a process for hydrogenation of high boiling oil products, including with high sulphur, vanadium and nickel contents ones, into distillates and metals concentrates. The main point of the new process is as follows: the water solution of catalytic additive, for which purpose water soluble metal salts of VI-VIII groups are used, is mixed with tar, dispersed and then subjected to additional supercavitation in a special apparatus.

  4. Engineering support services for the DOE/GRI coal gasification research program. Evaluation of one method of peat harvesting and dewatering

    Energy Technology Data Exchange (ETDEWEB)

    Bostwick, L.E.; Fruchtbaum, J.; Hubbard, D.A.

    1981-03-01

    This study assumes that the harvesting and dewatering facilities are self-sufficient in generation of the steam and electric power requirements of the operations, fueled by peat product at 50 percent moisture. Dredges and their associated pumps use diesel fuel. Consequently, about 52 percent of the peat removed from the bog is either used for fuel or lost in dewatering. The study is confined to wet harvesting of peat by dredging and transport of the peat as a low-solids slurry over significant distances, which in turn leads to major capital costs for transport equipment and, at least for slurry handling, high operating costs for transportation fuel. Only commercially available equipment was considered in the design of the harvesting and dewatering operations; as a consequence, the equipment is poorly matched for the scale of this operation. Economics developed for the peat gasification plant producing 250 billion Btu per day of SNG indicate that for an average gas cost of $5.00 per million Btu the cost of the peat feed at 50 percent moisture must not exceed $1.57 per million Btu. If the total plant investment for the gasification plant ranges +-30 percent, the peat feed cost must be in the range of $1.18 to 1.91 per million Btu. This contrasts most unfavorably with the estimated peat costs of $3.76 to $4.58 per million Btu developed in the present study.

  5. Japan`s New Sunshine Project. 1996 Annual Summary of Coal Liquefaction and Gasification; 1996 nendo new sunshine keikaku seika hokokusho gaiyoshu. Sekitan no ekika gasuka

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1997-11-01

    In reference to the results of the research and development under the fiscal 1996 New Sunshine Project, a report was summed up on coal liquefaction and coal gasification. As to the R and D of coal liquefaction technology, researches were conducted on liquefaction characteristics and engineering properties by coal kind, catalysts for coal liquefaction, liquefaction reaction of coal and reformation utilization of the liquefied products, liquefaction reaction mechanism and coking mechanism, solubility of coal in solvent and catalytic reaction mechanism, solvent reaction mechanism by hydrogen donor solvent, etc. Concerning the R and D of coal gasification technology, made were the basic study of eco-technology adaptable gasification technology and the study of coal gasification enhancing technology. Further, as to the development of bituminous coal liquefaction technology, carried out were the study in pilot plants and the support study of pilot plants. Additionally, R and D were done of the basic technology of coal liquefaction such as upgrading technology and environmentally acceptable coal liquefaction technology, and of coal hydrogasification technology. 3 refs., 81 figs., 25 tabs.

  6. Engineering support services for the DOE/GRI coal gasification research program. Technical and economic assessment of the Exxon Catalytic Coal-Gasification Process

    Energy Technology Data Exchange (ETDEWEB)

    Bostwick, L.E.; Coyle, D.A.; Laramore, R.W.

    1981-04-01

    In this assessment Kellogg utilized operating experience and data from the Exxon PDU wherever possible: modifications to the coal drying system, the catalyst recovery system and gasifier sizing criteria resulted from PDU observation since the previous (1979) screening evaluation. No data describing operation of the gasifier or the pretreatment unit in the PDU were available, however. This study must therefore be regarded as highly speculative, since substantial uncertainties still exist regarding these crucial segments of the Exxon Process. The principal results of this study are that the revised values for total plant investment and net operating cost are reduced by 9 and 2%, respectively, such that the average gas cost is reduced 4%, all in comparison to results of the screening evaluation. Development of additional data during future PDU operation could lead to major increases in capital and operating costs: Kellogg suggests that optimization studies relating the cost of pretreatment and gasification should be undertaken as a high priority task. The overall result of this study agrees with the main conclusion from the screening evaluation: the Exxon CCG process appears to be somewhat superior to the Lurgi process in terms of gas cost. Costs for individual plant sections, for this study, were obtained by modification of costs from the earlier screening evaluation. In general these modifications tended toward decreasing the gas cost. Further changes in the design basis appear (to Kellogg) to be inevitable, however, and could lead to major increases or decreases in the gas cost. Effects of possible changes cannot presently be predicted.

  7. Behaviour of gaseous alkali compounds in coal gasification; Kaasumaisten alkaliyhdisteiden kaeyttaeytyminen kivihiilien kaasutuksessa

    Energy Technology Data Exchange (ETDEWEB)

    Nykaenen, J. [Imatran Voima Oy, Vantaa (Finland)

    1997-10-01

    In this project the behaviour of alkali compounds emitting from CO{sub 2}/O{sub 2}- and airblown gasification are studied. This research project is closely connected to an EU-project coordinated by the Delft University of Technology (DUT). In that project alkali emissions from a 1.6 MW pilot plant will be measured. The results from those measurements will be compared with the calculations performed in this LIEKKI 2 project. The equilibrium calculations show that the major gaseous alkali compounds emitting from combustion and gasification are chlorides and hydroxides. This applies both to air- and CO{sub 2}/O{sub 2}-blown processes. In all the cases studied the concentration of gaseous alkali compounds is determined mainly by the amount of chlorides. The key parameters, with respect to alkali behaviour, are the temperature of the process and chlorine content of the coal. By cooling the gases down to 600 deg C prior to a ceramic filter the alkali concentration can be kept about at 100 ppbv. In combustion, the addition of calcium carbonate increases the amount of gaseous alkali compounds by decreasing the amount of alkali sulphates. In the case of gasification the importance of limestone is negligible. The difference between air- and CO{sub 2}/O{sub 2}-blown processes, in terms of gaseous alkali emissions, is small. This is because CO{sub 2} concentration of the gas does not have a strong impact on alkali chlorides. Furthermore, the effect of CO{sub 2}/O{sub 2}-ratio of the recirculation process is negligible. (orig.)

  8. The O2-enriched air gasification of coal, plastics and wood in a fluidized bed reactor

    International Nuclear Information System (INIS)

    Highlights: ► The effect of the O2 in the gasification stream of a BFB gasifier has been studied. ► Main advantage of the O2-enriched air is the increasing of the bed temperature.► No remarkable effects on tar reduction. Decreasing of recognized PAHs. ► Gasification reactions completed inside the dense bed and splashing zone. ► Polycondensation reactions occur mainly in the freeboard region. - Abstract: The effect of oxygen-enriched air during fluidized bed co-gasification of a mixture of coal, plastics and wood has been investigated. The main components of the obtained syngas were measured by means of on-line analyzers and a gas chromatograph while those of the condensate phase were off-line analysed by means of a gas chromatography–mass spectrometer (GC–MS). The characterization of condensate phase as well as that of the water used as scrubbing medium completed the performed diagnostics. The experimental results were further elaborated in order to provide material and substances flow analyses inside the plant boundaries. These analyses allowed to obtain the main substance distribution between solid, gaseous and condensate phases and to estimate the conversion efficiency of carbon and hydrogen but also to easily visualise the waste streams produced by the process. The process performance was then evaluated on the basis of parameters related to the conversion efficiency of fuels into valuable products (i.e. by considering tar and particulate as process losses) as well as those related to the energy recovery.

  9. Combined coal gasification and Fe{sub 3}O{sub 4}-reduction using high-temperature solar process heat

    Energy Technology Data Exchange (ETDEWEB)

    Tamaura, Y. [Tokyo Inst. of Technology, Tokyo (Japan); Ehrensberger, K.; Steinfeld, A. [Paul Scherrer Inst. (PSI), Villigen (Switzerland)

    1997-06-01

    The coal/Fe{sub 3}O{sub 4} system was experimentally studied at PSI solar furnace. The reactants were directly exposed to a solar flux irradiation of 3,000 suns (1 sun = 1 kW/m{sup 2}). The combined gasification of coal and reduction of Fe{sub 2}O{sub 3} proceeded rapidly after only one second exposure, suggesting an efficient heat transfer and chemical conversion by direct solar energy absorption at the reaction site. The proposed solar thermochemical process offers the possibility of converting coal to a cleaner fluid fuel with a solar-upgraded calorific value. (author) 2 figs., 8 refs.

  10. Effects and characterization of an environmentally-friendly, inexpensive composite Iron-Sodium catalyst on coal gasification

    Science.gov (United States)

    Monterroso, Rodolfo

    Coal gasification has been commercially used for more than 60 years in the production of fuels and chemicals. Recently, and due to the lowered environmental impacts and high efficiency derived from integrated gasification combined cycle (IGCC), this process has received increased attention. Furthermore, upcoming strict CO2 emissions regulations by the U.S. Environmental Protection Agency (EPA) will no longer be achievable by traditional means of coal combustion, therefore, growing dependence on different energy sources has drawn attention to clean coal technologies, such as coal-to-liquids processing, and the core of this process is also gasification. Gasification is an energy intensive process that can be substantially improved in terms of efficiency through the use of catalysts. In this study, the effect of the composite catalyst, FeCO3-Na2CO3, on gasification of a low-sulfur sub-bituminous Wyodak coal from the Powder River Basin (PRB) of Wyoming was investigated. The catalytic effects of the composite catalysts were evaluated by comparing their effluent gas compositions and carbon conversion kinetics to those achieved in the presence of either FeCO3 or Na2CO3 catalyst alone or without the presence of any catalyst. All of the evaluation work was conducted in a fixed bed gasifier at atmospheric pressure. Compared to raw coal with no catalyst, the composite catalyst is efficient in increasing the carbon conversion rate constant by as much as two times within the 700-800°C range due to its ability to reduce the activation energy of gasification by about 30-40%. Compared to pure sodium and iron catalysts, the composite catalyst can increase the yields of desired products H2 and CO at 800°C by 15% and 40%, respectively. The composite catalyst can not only synergize the advantages, but also overcome the challenges of pure iron or pure sodium based catalytic coal gasification processes. Moreover, the mechanisms of this particular catalytic coal gasification process

  11. FUNDAMENTAL INVESTIGATION OF FUEL TRANSFORMATIONS IN PULVERIZED COAL COMBUSTION AND GASIFICATION TECHNOLOGIES

    Energy Technology Data Exchange (ETDEWEB)

    Robert Hurt; Joseph Calo; Thomas H. Fletcher; Alan Sayre

    2005-04-29

    The goal of this project was to carry out the necessary experiments and analyses to extend current capabilities for modeling fuel transformations to the new conditions anticipated in next-generation coal-based, fuel-flexible combustion and gasification processes. This multi-organization, multi-investigator project has produced data, correlations, and submodels that extend present capabilities in pressure, temperature, and fuel type. The combined experimental and theoretical/computational results are documented in detail in Chapters 1-8 of this report, with Chapter 9 serving as a brief summary of the main conclusions. Chapters 1-3 deal with the effect of elevated pressure on devolatilization, char formation, and char properties. Chapters 4 and 5 deal with advanced combustion kinetic models needed to cover the extended ranges of pressure and temperature expected in next-generation furnaces. Chapter 6 deals with the extension of kinetic data to a variety of alternative solid fuels. Chapter 7 focuses on the kinetics of gasification (rather than combustion) at elevated pressure. Finally, Chapter 8 describes the integration, testing, and use of new fuel transformation submodels into a comprehensive CFD framework. Overall, the effects of elevated pressure, temperature, heating rate, and alternative fuel use are all complex and much more work could be further undertaken in this area. Nevertheless, the current project with its new data, correlations, and computer models provides a much improved basis for model-based design of next generation systems operating under these new conditions.

  12. Removal of phenols, thiocyanate and ammonium from coal gasification wastewater using moving bed biofilm reactor.

    Science.gov (United States)

    Li, Hui-qiang; Han, Hong-jun; Du, Mao-an; Wang, Wei

    2011-04-01

    A laboratory-scale moving bed biofilm reactor (MBBR) with a volume of 4 L was used to study the biodegradation of coal gasification wastewater. Maximum removal efficiencies of 81%, 89%, 94% and 93% were obtained for COD, phenols, SCN(-) and NH(4)(+)-N, respectively. NO(2)(-)-N accumulation induced increase of effluent COD concentration when the hydraulic residence time (HRT) decreased. Phenols removal was not affected when the HRT decreased from 48 to 32 h. Effluent SCN(-) and NH(4)(+)-N concentration increased with the decrease of the HRT, and decreased gradually when the HRT returned to 48 h. Batch experiments were carried out to study performance of the suspended and attached growth biomass in the MBBR.

  13. Inhibition and recovery of nitrification in treating real coal gasification wastewater with moving bed biofilm reactor.

    Science.gov (United States)

    Li, Huiqiang; Han, Hongjun; Du, Maoan; Wang, Wei

    2011-01-01

    Moving bed biofilm reactor (MBBR) was used to treat real coal gasification wastewater. Nitrification of the MBBR was inhibited almost completely during start-up period. Sudden increase of influent total NH3 concentration was the main factor inducing nitrification inhibition. Increasing DO concentration in the bulk liquid (from 2 to 3 mg/L) had little effect on nitrification recovery. Nitrification of the MBBR recovered partially by the addition of nitrifying sludge into the reactor and almost ceased within 5 days. Nitrification ratio of the MBBR achieved 65% within 12 days by increasing dilute ratio of the influent wastewater with tap water. The ratio of nitrification decreased to 25% when influent COD concentration increased from 650 to 1000 mg/L after nitrification recovery and recovered 70% for another 4 days.

  14. Removal of phenols, thiocyanate and ammonium from coal gasification wastewater using moving bed biofilm reactor

    Energy Technology Data Exchange (ETDEWEB)

    Li, H.Q.; Han, H.J.; Du, M.A.; Wang, W. [Harbin Institute of Technology, Harbin (China)

    2011-04-15

    A laboratory-scale moving bed biofilm reactor (MBBR) with a volume of 4 L was used to study the biodegradation of coal gasification wastewater. Maximum removal efficiencies of 81%, 89%, 94% and 93% were obtained for COD, phenols, SCN{sup -} and NH{sub 4}{sup +}-N, respectively. NO{sub 2}{sup -}-N accumulation induced increase of effluent COD concentration when the hydraulic residence time (HRT) decreased. Phenols removal was not affected when the HRT decreased from 48 to 32 h. Effluent SCN{sup -} and NH{sub 4}{sup +}-N concentration increased with the decrease of the HRT, and decreased gradually when the HRT returned to 48 h. Batch experiments were carried out to study performance of the suspended and attached growth biomass in the MBBR.

  15. Treatment of coal gasification wastewater by membrane bioreactor hybrid powdered activated carbon (MBR–PAC) system.

    Science.gov (United States)

    Jia, Shengyong; Han, Hongjun; Hou, Baolin; Zhuang, Haifeng; Fang, Fang; Zhao, Qian

    2014-12-01

    A laboratory-scale membrane bioreactor hybrid powdered activated carbon (MBR–PAC) system was developed to treat coal gasification wastewater to enhance the COD, total phenols (TPh), NH4+ removals and migrate the membrane fouling. Since the MBR–PAC system operated with PAC dosage of 4 g L−1, the maximum removal efficiencies of COD, TPh and NH4+ reached 93%, 99% and 63%, respectively with the corresponding influent concentrations of 2.27 g L−1, 497 mg L−1 and 164 mg N L−1; the PAC extraction efficiencies of COD, TPh and NH4+ were 6%, 3% and 13%, respectively; the transmembrane pressure decreased 34% with PAC after 50 d operation. The results demonstrate that PAC played a key role in the enhancement of biodegradability and mitigation of membrane fouling. PMID:25461944

  16. Inhibition and recovery of nitrification in treating real coal gasification wastewater with moving bed biofilm reactor

    Institute of Scientific and Technical Information of China (English)

    Huiqiang Li; Hongjun Han; Maoan Du; Wei Wang

    2011-01-01

    Moving bed biofilm reactor (MBBR) was used to treat real coal gasification wastewater.Nitrification of the MBBR was inhibited almost completely during start-up period.Sudden increase of influent total NH3 concentration was the main factor inducing nitrification inhibition.Increasing DO concentration in the bulk liquid (from 2 to 3 mg/L) had little effect on nitrification recovery.Nitrification of the MBBR recovered partially by the addition of nitrifying sludge into the reactor and almost ceased within 5 days.Nitrification ratio of the MBBR achieved 65% within 12 days by increasing dilute ratio of the influent wastewater with tap water.The ratio of nitrification decreased to 25% when infiuent COD concentration increased from 650 to 1000 mg/L after nitrification recovery and recovered 70%for another 4 days.

  17. Degradation of Phenolic Compounds in Coal Gasification Wastewater by Biofilm Reactor with Isolated Klebsiella sp

    Institute of Scientific and Technical Information of China (English)

    Fang Fang; HongJun Han; ChunYan Xu; Qian Zhao; LingHan Zhang

    2014-01-01

    This study was conducted to evaluate the degradation of phenolic compounds by one strain isolated from coal gasification wastewater ( CGW ) . 16S rRNA gene sequences homology and phylogenetic analysis showed that the isolate is belonged to the genus Klebsiella sp. The effect of different phenolic compounds on the isolate was investigated by determining OD600 and phenoloxidase activity, of which the results showed that the isolate can utilize phenol, 4-methyl phenol, 3, 5-dimethyl phenol and resorcinol as carbon resources. The biofilm reactor ( formed by the isolate) can resist the influent concentration of phenolic compounds as high as 750 mg/L when fed with synthetic CGW and incubated at optimum conditions. The capacity of improving the biodegradability of CGW through degrading phenolic compounds was testified with fed the biofilm reactor with real CGW. Thus, it might be an effective strain for bioaugmentation of CGW treatment.

  18. Transformation of chlorine in NaCl-loaded Victorian brown coal during the gasification in steam

    Institute of Scientific and Technical Information of China (English)

    ZHANG Shu; Mohammad Asadullah; Rosalie Hocking; LIN Jian-ying; LI Chun-zhu

    2012-01-01

    This study is to examine the changes in Cl volatilizations and chemical forms in NaCl-loaded Victorian brown coal during gasification in steam at 800 ℃ using Cl K-edge X-ray absorption near-edge structure (XANES) spectroscopy.The char samples were prepared in a novel one-stage fluidised-bed/fixed-bed quartz reactor at a fast heating rate.The samples were then collected and sealed in an argon-filled bag in order to minimise possible oxidation of char and Cl by air prior to analysis by XANES.Char-steam reactions were found to significantly affect the transformation of Cl,including the possible formation of chlorine-containing organic structures.On the other hand,volatile-char interactions during the gasificauon appeared to enhance the Cl retention and prevent the formation of organic chlorine compounds in chars.

  19. A study of toxic emissions from a coal-fired gasification plant

    Energy Technology Data Exchange (ETDEWEB)

    Williams, A.; Behrens, G. [Radian Corporation, Austin, TX (United States)

    1995-11-01

    Toxic emissions were measured in the gaseous, solid and aqueous effluent streams in a coal-fired gasification plant. Several internal process streams were also characterized to assess pollution control device effectiveness. The program, consisted of three major phases. Phase I was the toxics emission characterization program described above. phase II included the design, construction and shakedown testing of a high-temperature, high-pressure probe for collecting representative trace composition analysis of hot (1200{degrees}F) syngas. Phase III consisted of the collection of hot syngas samples utilizing the high-temperature probe. Preliminary results are presented which show the emission factors and removal efficiencies for several metals that are on the list of compounds defined by the Clean Air Act Amendments of 1990.

  20. Japan`s Sunshine Project. 1991 annual summary of coal liquefaction and gasification; 1991 nendo sunshine keikaku seika hokokusho gaiyoshu. Sekitan no ekika gas ka

    Energy Technology Data Exchange (ETDEWEB)

    1992-07-01

    Out of the research and development on the 1991 Sunshine Project, the results of coal liquefaction/gasification are reported. The basic research of coal liquefaction/gasification is conducted. The research plan for a 150 ton/day scale pilot plant (PP) is worked out for the development of bituminous coal liquefaction technology by NEDOL process. Data of PSU (Process Support Units) operation, especially, are studied. Concerning the data obtained through dismantling of the 50 ton/day PP in Australia which uses Australian Victoria coal due to completion of its operation and also obtained from its support research, they are reflected in the design of a demonstration plant, and the results are arranged for study. Research and development on refining technology of coal-derived liquid such as Illinois coal liquid and on application technology of its products are made. For the development of coal-use hydrogen production technology, conducted is the research of a high temperature gasification PP by entrained flow bed process which is the core of the coal gasification technology. Elementary study with a 2 ton/day furnace is made for the development of the entrained flow bed coal gasification combined cycle power generation system. Also conducted are PP construction, adjusting operation and the overall research operation.

  1. Exxon catalytic coal gasification process development program. Quarterly technical progress report, January 1-March 31, 1979

    Energy Technology Data Exchange (ETDEWEB)

    1979-05-01

    This report covers the activites for the Exxon Catalytic Coal Gasification Development Program during the quarter January 1-March 31, 1979. Construction of a bench apparatus to study reactions of product and recycle gas in furnace and heat exchanger tubes was completed and checkout of the apparatus was begun. A Startup and Initial Operation Schedule, a Checkout Test Plan, and an Initial Startup Plan were developed for the Process Develoment Unit (PDU). The PDU will be started up in a sequential manner, with the gasification system being started up on a once-through basis first. The gas separation system will be started up next, followed by the catalyst recovery system. The programmable controller, which handles valve sequencing, alarming, and other miscellaneous functions on the PDU, was programmed and checkout was completed on the coal feed, gas feed, and filter systems. Work continued on defining the cause of the breakdown of char and lime during digestion in the prototype catalyst recovery unit. It was concluded that both the lime and char particles are fragile and will break down to fines if handled roughly. Removal of the potassium from the char by water washing does not cause the char particles to disintegrate. The perferred processing sequence for catalyst recovery in the PDU has been identified. Bench scale tests confirmed that the change in catalyst from K/sub 2/CO/sub 3/ to KOH was not responsible for the differences in fluidized bed densities between the present and the predevelopment operations of the FBG. Work was completed on a revised offsites facilities definition and cost estimate to update the CCG Commercial Plant Study Design prepared during the predevelopment program.

  2. Environmental assessment for the Hoe Creek underground, Coal Gasification Test Site Remediation, Campbell County, Wyoming

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1997-10-01

    The U.S. Department of Energy (DOE) has prepared this EA to assess environmental and human health Issues and to determine potential impacts associated with the proposed Hoe Creek Underground Coal Gasification Test Site Remediation that would be performed at the Hoe Creek site in Campbell County, Wyoming. The Hoe Creek site is located south-southwest of the town of Gillette, Wyoming, and encompasses 71 acres of public land under the stewardship of the Bureau of Land Management. The proposed action identified in the EA is for the DOE to perform air sparging with bioremediation at the Hoe Creek site to remove contaminants resulting from underground coal gasification (UCG) experiments performed there by the DOE in the late 1970s. The proposed action would involve drilling additional wells at two of the UCG test sites to apply oxygen or hydrogen peroxide to the subsurface to volatilize benzene dissolved in the groundwater and enhance bioremediation of non-aqueous phase liquids present in the subsurface. Other alternatives considered are site excavation to remove contaminants, continuation of the annual pump and treat actions that have been used at the site over the last ten years to limit contaminant migration, and the no action alternative. Issues examined in detail in the EA are air quality, geology, human health and safety, noise, soils, solid and hazardous waste, threatened and endangered species, vegetation, water resources, and wildlife. Details of mitigative measures that could be used to limit any detrimental effects resulting from the proposed action or any of the alternatives are discussed, and information on anticipated effects identified by other government agencies is provided.

  3. TEMPERATURE FIELD MODEL OF TWO-STAGE UNDERGROUND COAL GASIFICATION%两阶段煤炭地下气化温度场模型

    Institute of Scientific and Technical Information of China (English)

    杨兰和

    2001-01-01

    Two-stage underground coal gasification is an effective method which can produce water gas with high heating value,while the temperature is the key factor that determines on its producing process. On the basis of model test, the mathematical model for two dimensions, non-linear, unsteady temperature field is established through analyzing the distribution law of temperature field for combustion and gasification of coal seam in the stove, and outlining and treating the boundary conditions. A selection method of the model parameters has been introduced. The mathematical model is solved by the control volume method,and calculation results are analysed. The uniformity of calculation and real measurement value indicate that the numerical simulation of dynamic state temperature field for the coal seam medium in the gasification stove is correct.Thereby,it provides a necessarily theoretical base for further quantitative study on process of underground coal gasification.

  4. Co-gasification of different rank coals with biomass and petroleum coke in a high-pressure reactor for H{sub 2}-rich gas production

    Energy Technology Data Exchange (ETDEWEB)

    Fermoso, J.; Arias, B.; Gil, M.V.; Plaza, M.G.; Pevida, C.; Pis, J.J.; Rubiera, F. [CSIC, Oviedo (Spain)

    2010-05-15

    Four coals of different rank were gasified, using a steam/oxygen mixture as gasifying agent, at atmospheric and elevated pressure in a fixed bed reactor fitted with a solids feeding system in continuous mode. Independently of coal rank, an increase in gasification pressure led to a decrease in H{sub 2} + CO production and carbon conversion. Gasification of the different rank Coals revealed that the higher the carbon content and reactivity, the greater the hydrogen production, co-gasification experiments of binary (coal-biomass) and ternary blends (coal-petcoke-biomass) were conducted at high pressure to study possible synergetic effects. Interactions between the blend components were found to modify the gas production. An improvement in hydrogen production and cold gas efficiency was achieved when the coal was gasified with biomass.

  5. Performance of solid oxide fuel cells operated with coal syngas provided directly from a gasification process

    Energy Technology Data Exchange (ETDEWEB)

    Hackett, Gregory A.; Gerdes, Kirk R.; Song, Xueyan; Chen, Yun; Shutthanandan, V.; Engelhard, Mark H.; Zhu, Zihua; Thevuthasan, Suntharampillai; Gemmen, Randall

    2012-09-15

    Solid oxide fuel cells (SOFCs) are presently being developed for gasification integrated power plants that generate electricity from coal at 50+% efficiency. The interaction of trace metals in coal syngas with the Ni-based SOFC anodes is being investigated through thermodynamic analyses and in laboratory experiments, but direct test data from coal syngas exposure are sparsely available. This research effort evaluates the significance of SOFC performance losses associated with exposure of a SOFC anode to direct coal syngas. SOFC specimen of industrially relevant composition are operated in a unique mobile test skid that was deployed to the research gasifier at the National Carbon Capture Center (NCCC) in Wilsonville, AL. The mobile test skid interfaces with a gasifier slipstream to deliver hot syngas (up to 300°C) directly to a parallel array of 12 button cell specimen, each of which possesses an active area of approximately 2 cm2. During the 500 hour test period, all twelve cells were monitored for performance at four discrete operating current densities, and all cells maintained contact with a data acquisition system. Of these twelve, nine demonstrated good performance throughout the test, while three of the cells were partially compromised. Degradation associated with the properly functioning cells was attributed to syngas exposure and trace material attack on the anode structure that was accelerated at increasing current densities. Cells that were operated at 0 and 125 mA/cm² degraded at 9.1 and 10.7% per 1000 hours, respectively, while cells operated at 250 and 375 mA/cm² degraded at 18.9 and 16.2% per 1000 hours, respectively. Post-trial spectroscopic analysis of the anodes showed carbon, sulfur, and phosphorus deposits; no secondary Ni-metal phases were found.

  6. Diffusion Coatings for Corrosion-Resistant Components in Coal Gasification Systems

    Energy Technology Data Exchange (ETDEWEB)

    Gopala N. Krishnan; Ripudaman Malhotra; Esperanza Alvarez; Kai-Hung Lau; Jordi Perez-Mariano; Angel Sanjurjo

    2006-06-30

    Heat-exchangers, particle filters, turbines, and other components in integrated coal gasification combined cycle system must withstand the highly sulfiding conditions of the high-temperature coal gas over an extended period of time. The performance of components degrades significantly with time unless expensive high alloy materials are used. Deposition of a suitable coating on a low-cost alloy may improve its resistance to such sulfidation attack, and decrease capital and operating costs. The alloys used in the gasifier service include austenitic and ferritic stainless steels, nickel-chromium-iron alloys, and expensive nickel-cobalt alloys. During this period, we analyzed several coated and exposed samples of 409 steel by scanning electron microscopy (SEM) and energy-dispersive X-ray (EDX). We report here on findings of this analysis: (1) A SS409 coupon that was coated with multilayered combined nitrides of Ti, Al, and Si showed adherent coatings on the surface; (2) A similarly coated coupon, after exposure to simulated coal gas at 900 C for 300 h, revealed that the coating has cracked during the exposure; (3) An SS409 coupon that was coated with nitrides of Ti and Si with a barrier layer of tungsten in between to improve the adhesion of the coating and to prevent outward diffusion of iron to the surface. (4) A porous coupon was coated with nitrides of Ti and Al and examination of the coupon revealed deposition of Ti at the interior surfaces. A similarly prepared coupon was exposed to simulated coal gas at 370 C for 300 h, and it showed no corrosion.

  7. Diffusion Coatings for Corrosion-Resistant Components in Coal Gasification Systems

    Energy Technology Data Exchange (ETDEWEB)

    Gopala N. Krishnan; Ripudaman Malhotra; Esperanza Alvarez; Kai-Hung Lau; Jordi Perez-Mariano; Angel Sanjurjo

    2007-03-31

    Heat-exchangers, particle filters, turbines, and other components in integrated coal gasification combined cycle system must withstand the highly sulfiding conditions of the hightemperature coal gas over an extended period of time. The performance of components degrades significantly with time unless expensive high alloy materials are used. Deposition of a suitable coating on a low-cost alloy may improve its resistance to such sulfidation attack, and decrease capital and operating costs. The alloys used in the gasifier service include austenitic and ferritic stainless steels, nickel-chromium-iron alloys, and expensive nickel-cobalt alloys. During this period, we analyzed several 409 low alloy steel samples after coating them in our fluidized bed reactor and also after exposing them to our corrosion test. We report the following findings: 1. A protective coating was deposited inside a porous 409 steel sample to protect it from sulfidation attack. The coating was based on a combination of Si diffusion layer, Nb interlayer and nitrides of titanium and silicon. 2. Analysis of solid coupons exposed to simulated coal gas at 900 C for 300 h showed that multilayer metal/ceramic coatings provide a better protection than ceramic coatings. 3. Deposition of several ceramic/metal multilayer coatings showed that coatings with niobium and tantalum interlayers have good adhesion. However, coatings with a tungsten interlayer suffered localized delaminating and coatings with Zr interlayers showed poor adhesion. 4. Analysis of solid coupons, coated with the above-mentioned multilayer films, after exposure to simulated coal gas at 900 C for 300 h showed that niobium is the best candidate for interlayer material.

  8. Chemical process modelling of Underground Coal Gasification (UCG) and evaluation of produced gas quality for end use

    Science.gov (United States)

    Korre, Anna; Andrianopoulos, Nondas; Durucan, Sevket

    2015-04-01

    Underground Coal Gasification (UCG) is an unconventional method for recovering energy from coal resources through in-situ thermo-chemical conversion to gas. In the core of the UCG lays the coal gasification process which involves the engineered injection of a blend of gasification agents into the coal resource and propagating its gasification. Athough UCG technology has been known for some time and considered a promising method for unconventional fossil fuel resources exploitation, there are limited modelling studies which achieve the necessary accuracy and realistic simulation of the processes involved. This paper uses the existing knowledge for surface gasifiers and investigates process designs which could be adapted to model UCG. Steady state simulations of syngas production were developed using the Advanced System for Process ENgineering (Aspen) Plus software. The Gibbs free energy minimisation method was used to simulate the different chemical reactor blocks which were combined using a FORTRAN code written. This approach facilitated the realistic simulation of the gasification process. A number of model configurations were developed to simulate different subsurface gasifier layouts considered for the exploitation of underground coal seams. The two gasifier layouts considered here are the linked vertical boreholes and the controlled retractable injection point (CRIP) methods. Different stages of the UCG process (i.e. initialisation, intermediate, end-phase) as well as the temperature level of the syngas collection point in each layout were found to be the two most decisive and distinctive parameters during the design of the optimal model configuration for each layout. Sensitivity analyses were conducted to investigate the significance of the operational parameters and the performance indicators used to evaluate the results. The operational parameters considered were the type of reagents injected (i.e. O2, N2, CO2, H2O), the ratio between the injected reagents

  9. Diffusion Coatings for Corrosion-Resistant Components in Coal Gasification Systems

    Energy Technology Data Exchange (ETDEWEB)

    Gopala N. Krishnan; Ripudaman Malhotra; Esperanza Alvarez; Kai-Hung Lau; Jordi Perez-Mariano; Angel Sanjurjo

    2005-03-15

    Heat-exchangers, particle filters, turbines, and other components in integrated coal gasification combined cycle system must withstand the highly sulfiding conditions of the high-temperature coal gas over an extended period of time. The performance of components degrades significantly with time unless expensive high alloy materials are used. Deposition of a suitable coating on a low-cost alloy may improve its resistance to such sulfidation attack, and decrease capital and operating costs. The alloys used in the gasifier service include austenitic and ferritic stainless steels, nickel-chromium-iron alloys, and expensive nickel-cobalt alloys. During this period, we conducted two 300-hour tests. In the first test, we exposed samples at 900 C under conditions simulating the high-temperature heat recovery unit (HTHRU). The second test was at 370 C, corresponding to the filter units following the HTHRU. The tests were showed the resilience of silicon nitride as a coating component, and the new coating procedures better penetrated the pores in sintered metal filter samples. Finally, we also received samples that were exposed in the Wabash River plant. Unfortunately, all these samples, that were prepared last year, were severely eroded and/or corroded.

  10. Diffusion Coatings for Corrosion-Resistant Components in Coal Gasification Systems

    Energy Technology Data Exchange (ETDEWEB)

    Gopala N. Krishnan; Ripudaman Malhotra; Esperanza Alvarez; Kai-Hung Lau; Angel Sanjurjo

    2005-09-01

    Heat-exchangers, particle filters, turbines, and other components in integrated coal gasification combined cycle system must withstand the highly sulfiding conditions of the high-temperature coal gas over an extended period of time. The performance of components degrades significantly with time unless expensive high alloy materials are used. Deposition of a suitable coating on a low-cost alloy may improve its resistance to such sulfidation attack, and decrease capital and operating costs. The alloys used in the gasifier service include austenitic and ferritic stainless steels, nickel-chromium-iron alloys, and expensive nickel-cobalt alloys. During this reporting period, we conducted several exposure tests with coated and uncoated coupons including a ''500-h'' test. The first experiment was a 316-h test and was designed to look at the performance of Ti/Ta nitride coatings, which seemed to fare the best in earlier tests. The next experiment was a 112-h test with a range of pure metals and commercially available materials. Its purpose was to help identify those metals that best withstood gasifier environment, and hence should be good ingredients for coatings. Finally, we ran a ''500-h'' test, which was also our milestone, with coupons coated with Ti/Ta nitride or Cr/Al coatings.

  11. Diffusion Coatings for Corrosion-Resistant Components in Coal Gasification Systems

    Energy Technology Data Exchange (ETDEWEB)

    Gopala N. Krishnan; Ripudaman Malhotra; Esperanza Alvarez; Kai-Hung Lau; Angel Sanjurjo

    2005-12-01

    Heat exchangers, particle filters, turbines, and other components in an integrated coal gasification combined cycle system must withstand the highly sulfiding conditions of the high-temperature coal gas over an extended period of time. The performance of components degrades significantly with time unless expensive high-alloy materials are used. Deposition of a suitable coating on a low-cost alloy may improve its resistance to such sulfidation attack, and decrease capital and operating costs. The alloys used in the gasifier service include austenitic and ferritic stainless steels, nickel-chromium-iron alloys, and expensive nickel-cobalt alloys. During this reporting period, we conducted a simulated gasifier test primarily with TiN-coated steel samples. Although the test showed these coatings to offer significant protection against corrosion, they also revealed a lack of uniformity in the coatings. We spent a considerable amount of effort improving our coatings procedure as well as the fluidized bed reactor and its heater. Based on the results collected thus far, we selected 12 samples and sent them to ConocoPhillips for testing in their gasifier at the Wabash River Energy plant.

  12. Diffusion Coatings for Corrosion-Resistant Components in Coal Gasification Systems

    Energy Technology Data Exchange (ETDEWEB)

    Gopala N. Krishnan; Ripudaman Malhotra; Esperanza Alvarez; Kai-Hung Lau; Angel Sanjurjo

    2006-06-01

    Heat-exchangers, particle filters, turbines, and other components in integrated coal gasification combined cycle system must withstand the highly sulfiding conditions of the high-temperature coal gas over an extended period of time. The performance of components degrades significantly with time unless expensive high alloy materials are used. Deposition of a suitable coating on a low-cost alloy may improve its resistance to such sulfidation attack, and decrease capital and operating costs. The alloys used in the gasifier service include austenitic and ferritic stainless steels, nickel-chromium-iron alloys, and expensive nickel-cobalt alloys. In previous tests, we had frequently encountered problems with our steam generator that were exacerbated by the very low flow rates that we needed. During this period we installed a new computer-controlled system for injecting water into the steam generator that eliminated this problem. We also tested alloy coupons coated by using the improved procedures described in our last quarterly report. Most of these coatings were nitrided Ti and Ta coatings, either by themselves, or sometimes with barrier layers of Al and Si nitrides. The samples were tested for 300 h at 900 C in a gas stream designed to mimic the environment in the high temperature heat recovery unit (HTHRU). Three samples that showed least corrosion were exposed for an additional 100 h.

  13. 煤加氢气化技术研究进展%Progress of Researching Technology of Coal and Hydro-gasification

    Institute of Scientific and Technical Information of China (English)

    袁申富; 曲旋; 张荣; 毕继诚

    2012-01-01

    阐述了煤加氢气化生产替代天然气(SNG)的优势,分析了国内外几种先进的煤加氢气化技术,并详细介绍了气流床煤加氢气化的研究进展。%The authors expounded advantages of substitution natural gas through technology of coal and hydro-gasification. Then, the authors analyzed some advanced technologies of coal and hydro-gasification at home and abroad, and introduced progress of hydro-gasification of entrained flow.

  14. 壳牌干煤粉气化技术与壳牌下行水激冷流程气化技术的比较%Comparison of Shell Coal Gasification Technology with Shell Coal Gasification Process Bottom Quench

    Institute of Scientific and Technical Information of China (English)

    胡庆丽; 赖智乐; 王盘峰; 胡步千

    2014-01-01

    Afterwards entering the Chinese market of Shell coal gasification technology, Shell Company has again developed the bottom water quench process gasification technology in order to simplify traditional process, to eliminate stoppage problem of dried ash, and to decrease the investment cost. Author has made comparison for 2 kinds of gasification technologies from aspects of process feature, gasifier structure, equipment arrangement, investment cost and so on, has separately indicated the advantage and shortage between Shell dried and pulverized coal gasification technology and the bottom water quench process gasification technology, result indicates that:①The traditional Shell dried and pulverized coal gasification process technology is ripe and reliable with high heat recovery rate, better economy and environmental protection, but with more investment cost at present stage, more equipment in plant, more difficulty in construction/installation and in piping arrangement;②The structure of gasifier is simple forbottom water quench process gasifica-tion technology newly developed with less equipment in plant, less investment of project, but only one set of plant is now put into operation, so its environ-ment protection property and stability of plant are required to be observed.%继壳牌干煤粉气化技术( SCGP)进入中国市场后,壳牌公司又开发了下行水激冷流程气化技术( SCGP Bot-tom Quench),以简化传统流程,消除干灰堵塞问题,降低投资成本。本文从工艺特点、气化炉结构、设备布置以及投资成本等方面进行了2种气化技术的比较,分别指出了SCGP和SCGP Bottom Quench的优势和劣势,结果表明:①传统的SCGP工艺技术成熟可靠,热回收率高,经济环保,但项目前期投资较大,装置设备较多,施工吊装与管道布置难度较大;②新开发的SCGP Bottom Quench气化炉结构简单,装置设备减少,项目投资缩减,但国内仅有1套装

  15. Comparison of Shell Coal Gasification Technology with Shell Coal Gasification Process Bottom Quench%壳牌干煤粉气化技术与壳牌下行水激冷流程气化技术的比较

    Institute of Scientific and Technical Information of China (English)

    胡庆丽; 赖智乐; 王盘峰; 胡步千

    2014-01-01

    Afterwards entering the Chinese market of Shell coal gasification technology, Shell Company has again developed the bottom water quench process gasification technology in order to simplify traditional process, to eliminate stoppage problem of dried ash, and to decrease the investment cost. Author has made comparison for 2 kinds of gasification technologies from aspects of process feature, gasifier structure, equipment arrangement, investment cost and so on, has separately indicated the advantage and shortage between Shell dried and pulverized coal gasification technology and the bottom water quench process gasification technology, result indicates that:①The traditional Shell dried and pulverized coal gasification process technology is ripe and reliable with high heat recovery rate, better economy and environmental protection, but with more investment cost at present stage, more equipment in plant, more difficulty in construction/installation and in piping arrangement;②The structure of gasifier is simple forbottom water quench process gasifica-tion technology newly developed with less equipment in plant, less investment of project, but only one set of plant is now put into operation, so its environ-ment protection property and stability of plant are required to be observed.%继壳牌干煤粉气化技术( SCGP)进入中国市场后,壳牌公司又开发了下行水激冷流程气化技术( SCGP Bot-tom Quench),以简化传统流程,消除干灰堵塞问题,降低投资成本。本文从工艺特点、气化炉结构、设备布置以及投资成本等方面进行了2种气化技术的比较,分别指出了SCGP和SCGP Bottom Quench的优势和劣势,结果表明:①传统的SCGP工艺技术成熟可靠,热回收率高,经济环保,但项目前期投资较大,装置设备较多,施工吊装与管道布置难度较大;②新开发的SCGP Bottom Quench气化炉结构简单,装置设备减少,项目投资缩减,但国内仅有1套装

  16. Environmental control implications of generating electric power from coal. Appendix C. Gasification/combined-cycle power generation: comparison of alternative systems. 1977 technology status report. [246 references w. abstracts

    Energy Technology Data Exchange (ETDEWEB)

    None

    1977-12-01

    The technical, economic, and environmental aspects of low-Btu gasification/combined-cycle power-generation (LBG/CCPG) plants are assessed, using available published data. Six base-case plants, based on three different gasifiers and two different coals, are investigated. A representative combined power cycle is selected for analysis, and material and energy balances for the six systems are developed. Emissions of various air pollutants, including sulfur dioxide and nitrogen oxides, and discharge rates of aqueous effluents are also calculated. The costs of electricity produced are derived for the six systems, using estimated plant-investment and operating costs. These costs and the emissions of various pollutants are compared with those for a conventional 500-MWe coal-based power plant using flue-gas cleaning and in compliance with the federal New Source Performance Standards. Finally, the commercialization potential of coal-based combined-cycle plants, based on the technical feasibility of building a first plant in the 1985 period and on economic viability, is evaluated. This evaluation is based on the current status of research and development programs for various components of the combined-cycle plant, such as gas turbines and fuel-gas-cleaning systems, and on the status of the demonstration plant.

  17. Wabash Valley Integrated Gasification Combined Cycle, Coal to Fischer Tropsch Jet Fuel Conversion Study

    Energy Technology Data Exchange (ETDEWEB)

    Shah, Jayesh [Lummus Technology Inc., Bloomfield, NJ (United States); Hess, Fernando [Lummus Technology Inc., Bloomfield, NJ (United States); Horzen, Wessel van [Lummus Technology Inc., Bloomfield, NJ (United States); Williams, Daniel [Lummus Technology Inc., Bloomfield, NJ (United States); Peevor, Andy [JM Davy, London (United Kingdom); Dyer, Andy [JM Davy, London (United Kingdom); Frankel, Louis [Canonsburgh, PA (United States)

    2016-06-01

    This reports examines the feasibility of converting the existing Wabash Integrated Gasification Combined Cycle (IGCC) plant into a liquid fuel facility, with the goal of maximizing jet fuel production. The fuels produced are required to be in compliance with Section 526 of the Energy Independence and Security Act of 2007 (EISA 2007 §526) lifecycle greenhouse gas (GHG) emissions requirements, so lifecycle GHG emissions from the fuel must be equal to or better than conventional fuels. Retrofitting an existing gasification facility reduces the technical risk and capital costs associated with a coal to liquids project, leading to a higher probability of implementation and more competitive liquid fuel prices. The existing combustion turbine will continue to operate on low cost natural gas and low carbon fuel gas from the gasification facility. The gasification technology utilized at Wabash is the E-Gas™ Technology and has been in commercial operation since 1995. In order to minimize capital costs, the study maximizes reuse of existing equipment with minimal modifications. Plant data and process models were used to develop process data for downstream units. Process modeling was utilized for the syngas conditioning, acid gas removal, CO2 compression and utility units. Syngas conversion to Fischer Tropsch (FT) liquids and upgrading of the liquids was modeled and designed by Johnson Matthey Davy Technologies (JM Davy). In order to maintain the GHG emission profile below that of conventional fuels, the CO2 from the process must be captured and exported for sequestration or enhanced oil recovery. In addition the power utilized for the plant’s auxiliary loads had to be supplied by a low carbon fuel source. Since the process produces a fuel gas with sufficient energy content to power the plant’s loads, this fuel gas was converted to hydrogen and exported to the existing gas turbine for low carbon power production. Utilizing low carbon fuel gas and

  18. Wabash Valley Integrated Gasification Combined Cycle, Coal to Fischer Tropsch Jet Fuel Conversion Study

    Energy Technology Data Exchange (ETDEWEB)

    Shah, Jayesh; Hess, Fernando; Horzen, Wessel van; Williams, Daniel; Peevor, Andy; Dyer, Andy; Dyer, Andy; Frankel, Louis

    2016-03-31

    This reports examines the feasibility of converting the existing Wabash Integrated Gasification Combined Cycle (IGCC) plant into a liquid fuel facility, with the goal of maximizing jet fuel production. The fuels produced are required to be in compliance with Section 526 of the Energy Independence and Security Act of 2007 (EISA 2007 §526) lifecycle greenhouse gas (GHG) emissions requirements, so lifecycle GHG emissions from the fuel must be equal to or better than conventional fuels. Retrofitting an existing gasification facility reduces the technical risk and capital costs associated with a coal to liquids project, leading to a higher probability of implementation and more competitive liquid fuel prices. The existing combustion turbine will continue to operate on low cost natural gas and low carbon fuel gas from the gasification facility. The gasification technology utilized at Wabash is the E-Gas™ Technology and has been in commercial operation since 1995. In order to minimize capital costs, the study maximizes reuse of existing equipment with minimal modifications. Plant data and process models were used to develop process data for downstream units. Process modeling was utilized for the syngas conditioning, acid gas removal, CO2 compression and utility units. Syngas conversion to Fischer Tropsch (FT) liquids and upgrading of the liquids was modeled and designed by Johnson Matthey Davy Technologies (JM Davy). In order to maintain the GHG emission profile below that of conventional fuels, the CO2 from the process must be captured and exported for sequestration or enhanced oil recovery. In addition the power utilized for the plant’s auxiliary loads had to be supplied by a low carbon fuel source. Since the process produces a fuel gas with sufficient energy content to power the plant’s loads, this fuel gas was converted to hydrogen and exported to the existing gas turbine for low carbon power production. Utilizing low carbon fuel gas and process steam in the

  19. The formation of impurities in fluidized-bed gasification of biomass, peat and coal; Epaepuhtauksien muodostuminen leijukerroskaasutuksessa

    Energy Technology Data Exchange (ETDEWEB)

    Kurkela, E.; Laatikainen-Luntama, J.; Kurkela, M.; Leppaelahti, J.; Koljonen, T.; Oesch, P. [VTT Energy, Espoo (Finland); Alen, R. [Jyvaeskylae Univ. (Finland)

    1996-12-01

    The objective of this three-year-long project was to study the effects of different process parameters and bed materials on the formation of impurities in pressurized fluidized-bed gasification. The main emphasis of the project was focused on the formation of tars and nitrogen compounds in wood, peat and coal gasification. The aims of the research were to find out such operating conditions, where the formation of problematic high-molecular-weight tars can be minimised and to create a better understanding on the fate of fuel nitrogen in fluidized-bed gasifiers. Main part of the research was carried out in a bench-scale pressurised fluidized-bed reactor (ID 30 mm), where the effects of pressure, temperature, gas atmosphere and bed material were studied with different feedstocks. Most of the test series were carried out using the same feedstocks as earlier used in the PDU-scale fluidized-bed gasification tests of VTT (pine wood, pine bark, wheat straw, two peats, Rhenish brown coal, Polish and Illinois No.6 bituminous coals). The effects of operating parameters on the product yields (gas components, tars, char) were first studied under inert nitrogen atmosphere. The conversion of fuel nitrogen into ammonia and HCN were also determined for the different feedstocks over the different operating conditions. These studies showed that ammonia is the main fixed nitrogen compound of fluidized-bed pyrolysis with all the feedstocks studied. The conversions of fuel nitrogen into ammonia and HCN was highest with the high volatile fuels and lowest with the two hard coals. Gas atmosphere had a dramatic effect on the conversion of fuel nitrogen; much higher ammonia yields were determined in real gasification gas atmosphere than in inert pyrolysis carried out in N{sub 2} or Argon atmosphere. In addition to the pressurised fluidized-bed pyrolysis tests, laboratory scale pyrolysis research was carried out in order to compare the pyrolysis behaviour of the different feedstocks

  20. Analysis on Treatment of Coal Gasification Wastewater Containing Phenols%煤气化含酚废水处理技术分析

    Institute of Scientific and Technical Information of China (English)

    付敏明; 王赟

    2016-01-01

    以鲁奇碎煤加压气化含酚废水为例,介绍了煤气化含酚废水的特性及危害,分析了处理含酚废水的生化、化学和物理技术,提出了对气化含酚废水解决方案的思考,为煤气化废水处理技术及方案选择提供了新的思路。%In this paper, taking Lurgi coal gasification phenol ̄containing wastewater as an example, the characteristics and hazards of the coal gasification wastewater containing phenol are introduced, and the biochemical, chemical and physical treatment technologies of wastewater are analyzed. The thinking about the treatment solution for the gasification wastewater is presented, which provides a new way for the coal gasification wastewater treatment technology and scheme selection.

  1. Experimental study on application of high temperature reactor excess heat in the process of coal and biomass co-gasification to hydrogen-rich gas

    International Nuclear Information System (INIS)

    The paper presents the results of the experimental study on the simulated application of HTR (High Temperature Reactor) excess heat in the process of allothermal co-gasification of coal and biomass. The laboratory scale installation with a fixed bed gasifier and auxiliary gasification agents pre-heating system, simulating the utilization of the HTR excess heat, were applied in the study. Steam and oxygen were the gasification media employed, and the process was focused on hydrogen-rich gas production. The results of the co-gasification of fuel blends of various biomass content at 800 °C and in various system configurations proved that the application of the simulated HTR excess heat in pre-heating of the gasification agents leads to the increase in the gaseous product yield. Furthermore, the HCA (Hierarchical Clustering Analysis) employed in the experimental data analysis revealed that the gasification of fuel blends of 20 and 40%w/w of biomass content results in higher volumes of the total gas, hydrogen, carbon monoxide and carbon dioxide than gasification of fuel blends of higher biomass content. - Highlights: • Simulated utilization of HTR excess heat in co-gasification of coal and biomass. • Assessment of three system configurations in terms of hydrogen production. • Application of the HCA in the experimental data set analysis. • Variation in gas components volume and content with fuel blend composition

  2. Effect of Colombian coal rank and its feeding technology on substitute natural gas production by entrained gasification

    Directory of Open Access Journals (Sweden)

    Juan Fernando Pérez-Bayer

    2016-01-01

    Full Text Available The effect of coal rank (from sub-bituminous to semi-anthracite and type of fuel feeding technology (slurry and dry on the production of substitute natural gas (SNG in entrained flow gasifiers is studied. Ten coals from important Colombian mines were selected. The process is modeled under thermochemical equilibrium using Aspen Plus, and its performance is evaluated in function of output parameters that include SNG heating value, Wobbe index, coal conversion efficiency, cold gas efficiency, process efficiency, global efficiency, and SNG production rate, among others. In descending order, the coal-to-SNG process improves energetically with the use of coals with: higher volatile-matter to fixed-carbon ratio, lower ash content, higher C+H/O ratio, and higher coal heating value. The overall energy efficiency of the slurry-feed technology (S-FT to produce SNG by gasification is 17% higher than the dry-feed technology (D-FT, possibly as a consequence of the higher CH4 concentration in the syngas (around 7 vol. % when the coal is fed as aqueous slurry. As the simulated SNG meets the natural gas (NG quality standards in Colombia, the substitute gaseous fuel could be directly transported through pipelines. Therefore, the coal-to-SNG process is a technically feasible and unconventional alternative for NG production.

  3. Coal gasification technology. 1979-March, 1980 (citations from the American Petroleum Institute data base). Report for 1979-Mar 80. [416 abstracts

    Energy Technology Data Exchange (ETDEWEB)

    Cavagnaro, D.M.

    1980-06-01

    Studies on coal gasification are cited. Topics include design, performance, cost analysis, and equipment used. Coal desulfurization, cleaning, or preparation, which do not involve conversion to fuels or chemicals are not covered. (This updated bibliography contains 416 abstracts, all of which are new entries to the previous edition.)

  4. Coal gasification technology. 1977-1978 (citations from the American Petroleum Institute data base). Report for 1977-78. [174 abstracts

    Energy Technology Data Exchange (ETDEWEB)

    Cavagnaro, D.M.

    1980-06-01

    This bibliography cites studies relating to the coal gasification processes. Topics include design, equipment used, performance, and cost analysis. Coal desulfurization, cleaning, or preparation, which do not involve conversion to fuels or chemicals, are not covered. (This updated bibliography contains 174 abstracts, none of which are new entries to the previous edition.)

  5. Diffusion Coatings for Corrosion-Resistant Components in Coal Gasification Systems

    Energy Technology Data Exchange (ETDEWEB)

    Gopala N. Krishnan; Ripudaman Malhotra; Esperanza Alvarez; Kai-Hung Lau; Angel Sanjurjo

    2006-01-01

    Heat-exchangers, particle filters, turbines, and other components in integrated coal gasification combined cycle system must withstand the highly sulfiding conditions of the high-temperature coal gas over an extended period of time. The performance of components degrades significantly with time unless expensive high alloy materials are used. Deposition of a suitable coating on a low-cost alloy may improve its resistance to such sulfidation attack, and decrease capital and operating costs. The alloys used in the gasifier service include austenitic and ferritic stainless steels, nickel-chromium-iron alloys, and expensive nickel-cobalt alloys. During this period we tested coated alloy coupons under conditions designed to mimic the conditions in the filter unit after the high-temperature heat recovery unit (HTHRU). The filter unit is another important area where corrosion has caused unscheduled downtime, and the remedy has been the use of sintered metal tubes made of expensive alloys such as inconel. The objective of our test was to determine if those coatings on 400-series steel that were not able to withstand the harsher conditions of the HTHRU, may be sufficiently resistant for use in the filter unit, at the reduced temperatures. Indeed, most of our coatings survived well; the exceptions were the coated porous samples of SS316. We continued making improvements to our coatings apparatus and the procedure began during the last quarter. As a result of these modifications, the coupons we are now producing are uniform. We describe the improved procedure for preparing diffusion coatings. Finally, because porous samples of steel in grades other than SS316 are not readily available, we also decided to procure SS409 powder and fabricate our own sintered porous coupons.

  6. Conditions for testing the corrosion rates of ceramics in coal gasification systems

    Energy Technology Data Exchange (ETDEWEB)

    Hurley, J.P.; Nowok, J.W. [Univ. of North Dakota, Grand Forks, ND (United States)

    1996-08-01

    Coal gasifier operating conditions and gas and ash compositions affect the corrosion rates of ceramics used for construction in three ways: (1) through direct corrosion of the materials, (2) by affecting the concentration and chemical form of the primary corrodents, and (3) by affecting the mass transport rate of the primary corrodents. To perform an accurate corrosion test on a system material, the researcher must include all relevant corrodents and simulate conditions in the gasifier as closely as possible. In this paper, the authors present suggestions for conditions to be used in such corrosion tests. Two main types of corrosion conditions are discussed: those existing in hot-gas cleanup systems where vapor and dry ash may contribute to corrosion and those experienced by high-temperature heat exchangers and refractories where the main corrodent will be coal ash slag. Only the fluidized-bed gasification systems such as the Sierra Pacific Power Company Pinon Pine Power Project system are proposing the use of ceramic filters for particulate cleanup. The gasifier is an air-blown 102-MWe unit employing a Westinghouse{trademark} ceramic particle filter system operating at as high as 1100{degrees}F at 300 psia. Expected gas compositions in the filter will be approximately 25% CO, 15% H{sub 2}, 5% CO{sub 2}, 5% H{sub 2}O, and 50% N{sub 2}. Vapor-phase sodium chloride concentrations are expected to be 10 to 100 times the levels in combustion systems at similar temperatures, but in general the concentrations of the minor primary and secondary corrodents are not well understood. Slag corrosiveness will depend on its composition as well as viscosity. For a laboratory test, the slag must be in a thermodynamically stable form before the beginning of the corrosion test to assure that no inappropriate reactions are allowed to occur. Ideally, the slag would be flowing, and the appropriate atmosphere must be used to assure realistic slag viscosity.

  7. Gas production strategy of underground coal gasification based on multiple gas sources.

    Science.gov (United States)

    Tianhong, Duan; Zuotang, Wang; Limin, Zhou; Dongdong, Li

    2014-01-01

    To lower stability requirement of gas production in UCG (underground coal gasification), create better space and opportunities of development for UCG, an emerging sunrise industry, in its initial stage, and reduce the emission of blast furnace gas, converter gas, and coke oven gas, this paper, for the first time, puts forward a new mode of utilization of multiple gas sources mainly including ground gasifier gas, UCG gas, blast furnace gas, converter gas, and coke oven gas and the new mode was demonstrated by field tests. According to the field tests, the existing power generation technology can fully adapt to situation of high hydrogen, low calorific value, and gas output fluctuation in the gas production in UCG in multiple-gas-sources power generation; there are large fluctuations and air can serve as a gasifying agent; the gas production of UCG in the mode of both power and methanol based on multiple gas sources has a strict requirement for stability. It was demonstrated by the field tests that the fluctuations in gas production in UCG can be well monitored through a quality control chart method. PMID:25114953

  8. Gas Production Strategy of Underground Coal Gasification Based on Multiple Gas Sources

    Directory of Open Access Journals (Sweden)

    Duan Tianhong

    2014-01-01

    Full Text Available To lower stability requirement of gas production in UCG (underground coal gasification, create better space and opportunities of development for UCG, an emerging sunrise industry, in its initial stage, and reduce the emission of blast furnace gas, converter gas, and coke oven gas, this paper, for the first time, puts forward a new mode of utilization of multiple gas sources mainly including ground gasifier gas, UCG gas, blast furnace gas, converter gas, and coke oven gas and the new mode was demonstrated by field tests. According to the field tests, the existing power generation technology can fully adapt to situation of high hydrogen, low calorific value, and gas output fluctuation in the gas production in UCG in multiple-gas-sources power generation; there are large fluctuations and air can serve as a gasifying agent; the gas production of UCG in the mode of both power and methanol based on multiple gas sources has a strict requirement for stability. It was demonstrated by the field tests that the fluctuations in gas production in UCG can be well monitored through a quality control chart method.

  9. TIE for cyanides in groundwater at a former coal gasification plant

    International Nuclear Information System (INIS)

    Groundwater remediation efforts are underway at a former coal gasification plant site in British Columbia because the concentrations of cyanide and other substances were found to exceed aquatic life guidelines. Hemmera and Nautilus Environmental examined whether that groundwater was toxic to a variety of sensitive marine aquatic life species, and whether cyanide was the primary toxicant. Untreated groundwater containing cyanide, weak acid dissociable cyanide and free cyanide was tested for toxicity on bivalve larval survival, kelp zoospore germination, sea urchin gamete fertilization, and larval topsmelt survival and growth. The untreated groundwater was found to be toxic to kelp zoospores and sea urchin gametes, but relatively non-toxic to bivalve larvae and topsmelt. The following 4 toxicity identification evaluation (TIE) treatments were conducted on site groundwater: (1) acidification/aeration of the sample, (2) filtration of the sample through anion exchange media, (3) filtration of the sample through activated carbon, and (4) exposure of the sample to UV light. Both the cyanide concentration and the toxicity to kelp decreased considerably when the anion exchange treatment was applied. The results suggest that the toxicity may be attributed to cyanides in the groundwater. The information obtained from this study will be used to plan excavation water treatment strategies during site remediation as part of an ecological risk assessment for the site.

  10. Some studies on a solid-state sulfur probe for coal gasification systems

    Science.gov (United States)

    Jacob, K. T.; Rao, D. B.; Nelson, H. G.

    1978-01-01

    As a part of a program for the development of a sulfur probe for monitoring the sulfur potential in coal gasification reactors, an investigation was conducted regarding the efficiency of the solid electrolyte cell Ar+H2+H2S/CaS+CaF2+(Pt)//CaF2//Pt)+CaF2+CaS/H2S+H2+Ar. A demonstration is provided of the theory, design, and operation of a solid-state sulfur probe based on CaF2 electrolyte. It was found that the cell responds to changes in sulfur potential in a manner predicted by the Nernst equation. The response time of the cell at 1225 K, after a small change in temperature or gas composition, was 2.5 Hr, while at a lower temperature of 990 K the response time was approximately 9 hr. The cell emf was insensitive to a moderate increase in the flow rate of the test gas and/or the reference gas. The exact factors affecting the slow response time of galvanic cells based on a CaF2 electrolyte have not yet been determined. The rate-limiting steps may be either the kinetics of electrode reactions or the rate of transport through the electrolyte.

  11. TIE for cyanides in groundwater at a former coal gasification plant

    Energy Technology Data Exchange (ETDEWEB)

    McLeay, M.; Cameron, M. [Hemmeram, Vancouver, BC (Canada); Elphick, J. [Nautilus Environmental Co., Burnaby, BC (Canada)

    2010-07-01

    Groundwater remediation efforts are underway at a former coal gasification plant site in British Columbia because the concentrations of cyanide and other substances were found to exceed aquatic life guidelines. Hemmera and Nautilus Environmental examined whether that groundwater was toxic to a variety of sensitive marine aquatic life species, and whether cyanide was the primary toxicant. Untreated groundwater containing cyanide, weak acid dissociable cyanide and free cyanide was tested for toxicity on bivalve larval survival, kelp zoospore germination, sea urchin gamete fertilization, and larval topsmelt survival and growth. The untreated groundwater was found to be toxic to kelp zoospores and sea urchin gametes, but relatively non-toxic to bivalve larvae and topsmelt. The following 4 toxicity identification evaluation (TIE) treatments were conducted on site groundwater: (1) acidification/aeration of the sample, (2) filtration of the sample through anion exchange media, (3) filtration of the sample through activated carbon, and (4) exposure of the sample to UV light. Both the cyanide concentration and the toxicity to kelp decreased considerably when the anion exchange treatment was applied. The results suggest that the toxicity may be attributed to cyanides in the groundwater. The information obtained from this study will be used to plan excavation water treatment strategies during site remediation as part of an ecological risk assessment for the site.

  12. Revised users manual, Pulverized Coal Gasification or Combustion: 2-dimensional (87-PCGC-2): Final report, Volume 2. [87-PCGC-2

    Energy Technology Data Exchange (ETDEWEB)

    Smith, P.J.; Smoot, L.D.; Brewster, B.S.

    1987-12-01

    A two-dimensional, steady-state model for describing a variety of reactive and non-reactive flows, including pulverized coal combustion and gasification, is presented. Recent code revisions and additions are described. The model, referred to as 87-PCGC-2, is applicable to cylindrical axi-symmetric systems. Turbulence is accounted for in both the fluid mechanics equations and the combustion scheme. Radiation from gases, walls, and particles is taken into account using either a flux method or discrete ordinates method. The particle phase is modeled in a Lagrangian framework, such that mean paths of particle groups are followed. Several multi-step coal devolatilization schemes are included along with a heterogeneous reaction scheme that allows for both diffusion and chemical reaction. Major gas-phase reactions are modeled assuming local instantaneous equilibrium, and thus the reaction rates are limited by the turbulent rate mixing. A NO/sub x/ finite rate chemistry submodel is included which integrates chemical kinetics and the statistics of the turbulence. The gas phase is described by elliptic partial differential equations that are solved by an iterative line-by-line technique. Under-relaxation is used to achieve numerical stability. The generalized nature of the model allows for calculation of isothermal fluid mechanicsgaseous combustion, droplet combustion, particulate combustion and various mixtures of the above, including combustion of coal-water and coal-oil slurries. Both combustion and gasification environments are permissible. User information and theory are presented, along with sample problems. 106 refs.

  13. Effect of coal rank and mineral matter on gasification reactivity of coal char treated at high temperature; Netsushorishita sekitan char no gas ka tokusei ni taisuru tanshu oyobi kobutsushitsu no eikyo

    Energy Technology Data Exchange (ETDEWEB)

    Morishita, K.; Takei, H.; Harano, A.; Takarada, T. [Gunma University, Gunma (Japan). Faculty of Engineering

    1996-10-28

    In the wide range from brown coal to anthracite, an investigation was made of effects of heat treatment on physical/chemical properties and of coal rank dependence. For the experiment, 12 kinds of coal samples were used, and for heat treatment, the fluidized bed heated by the electric furnace and the infrared-ray gold image furnace were used. To examine characteristics of the heat-treated coal char, conducted were oxygen gasification, TPD measurement, XRD measurement, alkali metal measurement, and pore distribution measurement. The following were obtained from the experiment. The gasification reaction rate of the char heat-treated in the temperature range between 900{degree}C to 1700{degree}C decreases with a rise of the temperature of heat treatment, and the degree of decrease in the rate depends on coal rank. The order of gasification rate between coal ranks depends on the temperature of heat treatment, and the lower the heat treatment temperature is, the more largely the gasification rate is influenced by catalysis of mineral matters included in the coal. As causes of the decrease in gasification rate associated with the rise in temperature of heat treatment, indicated were release of alkali metal having catalysis and decrease of active sites by carbonaceous crystallinity. 6 figs.

  14. Thermodynamic assessment of an integrated solar power tower and coal gasification system for multi-generation purposes

    International Nuclear Information System (INIS)

    Highlights: • Development of a new multi-generation system for solar-based coal gasification and power production. • Evaluation of the exergy efficiency and destruction in each process of the integrated solar and coal based system. • Investigation of varying operating conditions on the exergy efficiency and destruction of the integrated system. • Parametric studies are performed for the combined system performance. - Abstract: Multi-generation energy production systems allow higher efficiency by integration of different systems for recovering the highest possible exergy of the energy input. This paper concerns the thermodynamic assessment of a solar-based multi-generation system with coal gasification, involving power, heating, cooling, hydrogen, oxygen and hot water production. The coal gasification system is integrated with a solar power tower to utilize the concentrating solar energy. The clean syngas produced from the system is stored for the continuous power production. This multi-generation system has divided to the six sub-systems. Energy and exergy efficiencies of each system are studied to show the system performance under the chosen conditions and also how to approach the ideal case. From the results, energy and exergy efficiencies of the sub-systems change between 19.43–46.05% and 14.41–46.14%, respectively, and the multi-generation system has the maximum energy and exergy efficiencies as 54.04% and 57.72%, respectively. Additionally, parametric studies, including the thermodynamic performance of the multi-generation system components, are conducted by the change in some major design parameters, as variation of the environment temperature, compressor pressure ratio, nitrogen supply ratio for the combustion chamber and gas turbine entry temperature

  15. 煤气化废水中氰化物脱除技术研究进展%Research Progress of Cyanide Removal Technology From Coal Gasification Wastewater

    Institute of Scientific and Technical Information of China (English)

    郭志华; 高会杰

    2015-01-01

    Gasification is a key technology in clean utilization of coal. Coal gasification wastewater contains various pollutants, such as ammonia nitrogen, COD, phenol and cyanide, among which cyanide is a highly toxic poison; it has strong corrosive effect on equipments and adverse impact on biochemical treatment of coal gasification wastewater. Oxidation, pyrohydrolysis, membrane and biological methods are common treatment methods of cyanide in coal gasification wastewater. In this article, research progress of the technologies for removing cyanide from coal gasification water was reviewed in detail.%煤气化工艺是煤的清洁化利用的关键技术之一。煤气化产生的废水中含有氨氮、COD、苯酚和氰化物等多种污染物,其中所含氰化物有剧毒,对设备有较强的腐蚀作用,且对生化处理煤气化废水产生不利的影响。常用的处理煤气化废水中氰化物的方法有氧化法、高温水解法、膜法及生物法。本文就煤气化废水中氰化物的脱除技术相关的研究进展进行了详细的介绍。

  16. A Brief Review of Viscosity Models for Slag in Coal Gasification

    Energy Technology Data Exchange (ETDEWEB)

    Massoudi, Mehrdad; Wang, Ping

    2011-11-01

    Many researchers have defined the phenomenon of 'slagging' as the deposition of ash in the radiative section of a boiler, while 'fouling' refers to the deposition of ash in the convective-pass region. Among the important parameters affecting ash deposition that need to be studied are ash chemistry, its transport, deposit growth, and strength development; removability of the ash deposit; heat transfer mechanisms; and the mode of operation for boilers. The heat transfer at the walls of a combustor depends on many parameters including ash deposition. This depends on the processes or parameters controlling the impact efficiency and the sticking efficiency. For a slagging combustor or furnace, however, the temperatures are so high that much of the coal particles are melted and the molten layer, in turn, captures more particles as it flows. The main problems with ash deposition are reduced heat transfer in the boiler and corrosion of the tubes. Common ways of dealing with these issues are soot blowing and wall blowing on a routine basis; however, unexpected or uncontrolled depositions can also complicate the situation, and there are always locations inaccessible to the use of such techniques. Studies have indicated that slag viscosity must be within a certain range of temperatures for tapping and the membrane wall to be accessible, for example, between 1300 C and 1500 C, the viscosity is approximately 25 Pa {center_dot} s. As the operating temperature decreases, the slag cools and solid crystals begin to form. In such cases the slag should be regarded as a non-Newtonian suspension, consisting of liquid silicate and crystals. A better understanding of the rheological properties of the slag, such as yield stress and shear-thinning, are critical in determining the optimum operating conditions. To develop an accurate heat transfer model in any type of coal combustion or gasification process, the heat transfer and to some extent the rheological properties

  17. Underground coal gasification with extended CO2 utilization as economic and carbon neutral approach to address energy and fertilizer supply shortages in Bangladesh

    OpenAIRE

    Natalie Christine Nakaten; Rafiqul Islam; Thomas Kempka

    2014-01-01

    The application of underground coal gasification (UCG) with proven carbon mitigation techniques may provide a carbon neutral approach to tackle electricity and fertilizer supply shortages in Bangladesh. UCG facilitates the utilization of deep-seated coal seams, not economically exploitable by conventional coal mining. The high- calorific synthesis gas produced by UCG can be used for e.g. electricity generation or as chemical raw material for hydrogen, methanol and fertilizer production....

  18. Image analysis measurements of particle coefficient of restitution for coal gasification applications

    Energy Technology Data Exchange (ETDEWEB)

    Gibson, LaTosha M; Gopalan, Balaji; Pisupati, Sarma V; Shadle, Lawrence J

    2013-10-01

    New robust Lagrangian computational fluid dynamic (CFD) models are powerful tools that can be used to study the behavior of a diverse population of coal particle sizes, densities, and mineral compositions in entrained gasifiers. By using this approach, the responses of the particles impacting the wall were characterized over a range of velocities (1 to 8 m/s) and incident angles (90 to 20°). Within CFD models, the kinematic coefficient of restitution is the boundary condition defining the particle wall behavior. Four surfaces were studied to simulate the physical conditions of different entrained-flow gasification particle–surface collision scenarios: 1) a flat metal plate 2) a low viscosity silicon adhesive, 3) a high viscosity silicon adhesive, and 4) adhered particles on a flat metal plate with Young's modulus of elasticity ranging from 0.9 to 190 GPa. Entrained flow and drop experiments were conducted with granular coke particles, polyethylene beads and polystyrene pellets. The particle normal and tangential coefficients of restitution were measured using high speed imaging and particle tracking. The measured coefficients of restitution were observed to have a strong dependence on the rebound angles for most of the data. Suitable algebraic expressions for the normal and the tangential component of the coefficient of restitution were developed based upon ANOVA analysis. These expressions quantify the effect of normalized Young's modulus, particle equancy, and relative velocity on the coefficient of restitution. The coefficient of restitution did not have a strong dependence on the particle velocity over the range considered as long as the velocity was above the critical velocity. However, strong correlations were found between the degree of equancy of the particles and the mean coefficient of restitution such that the coefficient of restitution decreased for smaller particle equancies. It was concluded that the degree of equancy and the normalized

  19. Opportunities for coal to methanol conversion

    Energy Technology Data Exchange (ETDEWEB)

    1980-04-01

    The accumulations of mining residues in the anthracite coal regions of Pennsylvania offer a unique opportunity to convert the coal content into methanol that could be utilized in that area as an alternative to gasoline or to extend the supplies through blending. Additional demand may develop through the requirements of public utility gas turbines located in that region. The cost to run this refuse through coal preparation plants may result in a clean coal at about $17.00 per ton. After gasification and synthesis in a 5000 ton per day facility, a cost of methanol of approximately $3.84 per million Btu is obtained using utility financing. If the coal is to be brought in by truck or rail from a distance of approximately 60 miles, the cost of methanol would range between $4.64 and $5.50 per million Btu depending upon the mode of transportation. The distribution costs to move the methanol from the synthesis plant to the pump could add, at a minimum, $2.36 per million Btu to the cost. In total, the delivered cost at the pump for methanol produced from coal mining wastes could range between $6.20 and $7.86 per million Btu.

  20. Coal demonstration plants. Quarterly report, July-September 1979

    Energy Technology Data Exchange (ETDEWEB)

    None

    1980-07-01

    The status of two coal liquefaction demonstration plants and of four coal gasification demonstration plants is reviewed under the following headings: company involved, contract number, funding, process name, process description, flowsheet, schedule, history and progress during the July-September quarter, 1979. Supporting projects in coal feeding systems, valves, grinding equipment, instrumentation, process control and water treatment are discussed in a similar way. Conceptual design work on commercial plants for coal to methanol and for a HYGAS high BTU gas plant were continued. (LTN)

  1. Evaluation of wood chip gasification to produce reburn fuel for coal-fired boilers

    Science.gov (United States)

    Gasification/reburn testing with biomass and other wastes is of interest to both the U.S. Environmental Protection Agency (EPA) and the Italian Ministry of the Environment & Territory (IMET). Gasification systems that use wastes as feedstock should provide a clean, efficient sour...

  2. Evaluation of wood chip gasification to produce reburrn fuel for coal-fired boilers: AWMA

    Science.gov (United States)

    Gasification or reburn testing with biomass and other wastes is of interest to both the U.S. Environmental Protection Agency (EPA) and the Italian Ministry of the Environment & Territory (IMET). Gasification systems that use wastes as feedstock should provide a clean, efficient s...

  3. Social impact assessment of the proposed Dodds-RoundHill coal gasification project : project report : executive summary

    Energy Technology Data Exchange (ETDEWEB)

    Parkins, J.R. (ed.)

    2009-07-01

    A public disclosure document was released for a proposed Dodds-RoundHill coal gasification project in January 2007, and the project was placed on hold in 2008 given some uncertainty around its future. However, there was a general sense that a project of this nature would be proposed for this coal-rich region at some point in the future. This report presented the results of a project completed by 14 graduate and undergraduate students in a social impact assessment course in 2009 at the University of Alberta. The purpose of the project was to learn specific concepts and methods for social impact assessment by undertaking such an assessment for the proposed Dodds-RoundHill coal gasification project, located southeast of Edmonton, Alberta. The 4 major components of a social impact assessment include scoping of relevant social indicators; social impacts within municipalities; social impacts within the farming region; and a comparative case study of social impacts. All of the research participants indicated that the project would have an impact on their community.

  4. 煤转气技术在沥青搅拌设备上的应用%Application of Coal Gasification Technique to Pitch Mixer

    Institute of Scientific and Technical Information of China (English)

    刘波; 李自光

    2014-01-01

    Working principle of coal gasification generator and mixer structure and process flow have been de -scribed.In practical application , compared with conventional mixer , coal gasification mixer was provided with promi-nent energy saving benefit and environmental conservation advantage , which offered reference to coal gasification tech-nique development in future .%介绍了煤转气发生装置的工作原理及煤转气搅拌设备的结构和工艺流程。在实际应用中与传统的搅拌设备对比,煤转气搅拌设备具有突出的节能效益与环保优势,为今后煤转气技术的发展提供了参考。

  5. Removal of COD, phenols and ammonium from Lurgi coal gasification wastewater using A{sup 2}O-MBR system

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Zixing [Key Laboratory of Industrial Ecology and Environmental Engineering, MOE, School of Environmental Science and Technology, Dalian University of Technology, Dalian 116024 (China); Xu, Xiaochen, E-mail: xxcep@dlut.edu.cn [Key Laboratory of Industrial Ecology and Environmental Engineering, MOE, School of Environmental Science and Technology, Dalian University of Technology, Dalian 116024 (China); Gong, Zheng [Key Laboratory of Industrial Ecology and Environmental Engineering, MOE, School of Environmental Science and Technology, Dalian University of Technology, Dalian 116024 (China); College of Water Sciences, Beijing Normal University, Beijing 100875 (China); Yang, Fenglin, E-mail: yangfl@dlut.edu.cn [Key Laboratory of Industrial Ecology and Environmental Engineering, MOE, School of Environmental Science and Technology, Dalian University of Technology, Dalian 116024 (China)

    2012-10-15

    Highlights: Black-Right-Pointing-Pointer Anaerobic-anoxic-aerobic MBR system treated the coal gasification wastewater. Black-Right-Pointing-Pointer COD removal rate was 97.4% with effluent concentration less than 100 mg/L. Black-Right-Pointing-Pointer NH{sub 4}{sup +}-N removal rate was 92.8% with effluent concentration less than 12 mg/L. Black-Right-Pointing-Pointer HRT and recycle ratio strongly affected the performance of the system. Black-Right-Pointing-Pointer GC/MS analysis found refractory organic removal in anaerobic and anoxic stage. - Abstract: As a typical industrial wastewater, coal gasification wastewater has poor biodegradability and high toxicity. In this paper, a laboratory-scale anaerobic-anoxic-oxic membrane reactor (A{sup 2}O-MBR) system was developed to investigate the treatment ability of coal gasification wastewater. The removal capacity of each pollutants used in this system were determined at different hydraulic residence times (HRT) and mixed liquor recycle ratios (R). The experimental results showed that this system could effectively deal with COD and phenol removal and remain in a stable level when the operational parameters altered, while the nitrification was sensitive to operational conditions. The best performance was obtained at HRT of 48 h and R of 3. The maximum removal efficiencies of COD, NH{sub 4}{sup +}-N and phenols were 97.4%, 92.8% and 99.7%, with final concentrations in the effluent of 71 mg/L, 9.6 mg/L and 3 mg/L, respectively. Organics degradation and transformation were analyzed by GC/MS and it was found that anaerobic process played an important role in degradation of refractory compounds.

  6. Removal of COD, phenols and ammonium from Lurgi coal gasification wastewater using A2O-MBR system

    International Nuclear Information System (INIS)

    Highlights: ► Anaerobic–anoxic–aerobic MBR system treated the coal gasification wastewater. ► COD removal rate was 97.4% with effluent concentration less than 100 mg/L. ► NH4+-N removal rate was 92.8% with effluent concentration less than 12 mg/L. ► HRT and recycle ratio strongly affected the performance of the system. ► GC/MS analysis found refractory organic removal in anaerobic and anoxic stage. - Abstract: As a typical industrial wastewater, coal gasification wastewater has poor biodegradability and high toxicity. In this paper, a laboratory-scale anaerobic–anoxic–oxic membrane reactor (A2O-MBR) system was developed to investigate the treatment ability of coal gasification wastewater. The removal capacity of each pollutants used in this system were determined at different hydraulic residence times (HRT) and mixed liquor recycle ratios (R). The experimental results showed that this system could effectively deal with COD and phenol removal and remain in a stable level when the operational parameters altered, while the nitrification was sensitive to operational conditions. The best performance was obtained at HRT of 48 h and R of 3. The maximum removal efficiencies of COD, NH4+-N and phenols were 97.4%, 92.8% and 99.7%, with final concentrations in the effluent of 71 mg/L, 9.6 mg/L and 3 mg/L, respectively. Organics degradation and transformation were analyzed by GC/MS and it was found that anaerobic process played an important role in degradation of refractory compounds.

  7. Integrated Gasification Combined Cycle (IGCC) demonstration project, Polk Power Station -- Unit No. 1. Annual report, October 1993--September 1994

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1995-05-01

    This describes the Tampa Electric Company`s Polk Power Station Unit 1 (PPS-1) Integrated Gasification Combined Cycle (IGCC) demonstration project which will use a Texaco pressurized, oxygen-blown, entrained-flow coal gasifier to convert approximately 2,300 tons per day of coal (dry basis) coupled with a combined cycle power block to produce a net 250 MW electrical power output. Coal is slurried in water, combined with 95% pure oxygen from an air separation unit, and sent to the gasifier to produce a high temperature, high pressure, medium-Btu syngas with a heat content of about 250 Btu/scf (LHV). The syngas then flows through a high temperature heat recovery unit which cools the syngas prior to its entering the cleanup systems. Molten coal ash flows from the bottom of the high temperature heat recovery unit into a water-filled quench chamber where it solidifies into a marketable slag by-product.

  8. Greenhouse gas abatement costs of hydrogen production from underground coal gasification

    International Nuclear Information System (INIS)

    The demand for hydrogen is likely to increase in the next decade to satisfy the projected growth of the bitumen upgrading industry in western Canada. This paper presents GHG (greenhouse gas) abatement costs and the GHG abatement potential in producing hydrogen from UCG (underground coal gasification) along with CCS (carbon capture and sequestration). Seven hydrogen production scenarios are considered to assess the competitiveness of implementing UCG compared to SMR (steam methane reforming). The analysis is completed through a LCA (life cycle assessment) of large-scale hydrogen production from UCG and SMR with and without CCS. Considering SMR technology without CCS as the base case, the GHG abatement costs of implementing the UCG-CCS technology is calculated to be in the range of 41–109 $CAD/tonne-CO2-eq depending on the transportation distance to the CCS site from the UCG-H2 production plant. Life cycle GHG emissions are higher in UCG than in SMR. The GHG abatement costs for SMR-CCS-based scenarios are higher than for UCG-CCS-based scenarios; they range from 87 to 158 $CAD/tonne-CO2-eq in a similar manner to UCG-CCS. Consideration of revenues for selling the CO2 captured for EOR (enhanced oil recovery) reduces the GHG abatement costs. An opportunity for revenue generation is realized in the UCG-CCS case. - Highlights: • Estimation of GHG abatement costs for UCG and SMR with and without CCS. • UCG-CCS has the lowest GHG abatement costs. • UCG-CCS has the highest GHG abatement potential. • Life cycle GHG emissions in SMR-CCS are higher than in UCG-CCS

  9. Laser-absorption sensing of gas composition of products from coal gasification

    Science.gov (United States)

    Jeffries, Jay B.; Sur, Ritobrata; Sun, Kai; Hanson, Ronald K.

    2014-06-01

    A prototype in-situ laser-absorption sensor for the real-time composition measurement (CO, CH4, H2O and CO2) of synthesis gas products of coal gasification (called here syngas) was designed, tested in the laboratory, and demonstrated during field-measurement campaigns in a pilot-scale entrained flow gasifier at the University of Utah and in an engineering-scale, fluidized-bed transport gasifier at the National Carbon Capture Center (NCCC). The prototype design and operation were improved by the lessons learned from each field test. Laser-absorption measurements are problematic in syngas flows because efficient gasifiers operate at elevated pressures (10-50 atm) where absorption transitions are collision broadened and absorption transitions that are isolated at 1 atm become blended into complex features, and because syngas product streams can contain significant particulate, producing significant non-absorption scattering losses of the transmission of laser light. Thus, the prototype sensor used a new wavelength-scanned, wavelength-modulation spectroscopy strategy with 2f-detection and 1f-normalization (WMS-2f/1f) that can provide sensitive absorption measurements of species with spectra blended by collision broadening even in the presence of large non-absorption laser transmission losses (e.g., particulate scattering, beam steering, etc.). The design of the sensor for detection of CO, CH4, H2O and CO2 was optimized for the specific application of syngas monitoring at the output of large-scale gasifiers. Sensor strategies, results and lessons learned from these field measurement campaigns are discussed.

  10. Integration of coal gasification and waste heat recovery from high temperature steel slags: an emerging strategy to emission reduction

    Science.gov (United States)

    Sun, Yongqi; Sridhar, Seetharaman; Liu, Lili; Wang, Xidong; Zhang, Zuotai

    2015-11-01

    With the continuous urbanization and industrialization in the world, energy saving and greenhouse gas (GHG) emission reduction have been serious issues to be addressed, for which heat recovery from traditional energy-intensive industries makes up a significant strategy. Here we report a novel approach to extract the waste heat and iron from high temperature steel slags (1450-1650 oC) produced in the steel industry, i.e., integration of coal gasification and steel slag treatment. Both the thermodynamics and kinetics of the pertinent reactions were identified. It was clarified that the kinetic mechanism for gasification varied from A2 model to A4 model (Avrami-Erofeev) in the presence of slags. Most importantly, the steel slags acted not only as good heat carriers but also as effective catalysts where the apparent activation energy for char gasification got remarkably reduced from 95.7 kJ/mol to 12.1 kJ/mol (A2 model). Furthermore, the FeO in the slags was found to be oxidized into Fe3O4, with an extra energy release, which offered a potential for magnetic separation. Moreover, based on the present research results, an emerging concept, composed of multiple industrial sectors, was proposed, which could serve as an important route to deal with the severe environmental problems in modern society.

  11. CFD Analysis of Coal and Heavy Oil Gasification for Syngas Production

    DEFF Research Database (Denmark)

    Sreedharan, Vikram

    2012-01-01

    a discrete phase model. In this model, the continuous phase is described by Eulerian conservation equations and the discrete phase is described by tracking individual particles in a Lagrangian framework. A two-way coupling accounts for momentum, heat and mass transfer between the continuous and discrete...... gasification is proposed for heavy oil gasification, using a single chemical kinetics scheme. Predictions of heavy oil gasification are rare in the literature, so that the present work holds some significance. The predictions of the temperature along the gasifier centerline and the species mole fractions...

  12. Diffusion Coatings for Corrosion-Resistant Components in Coal Gasification Systems

    Energy Technology Data Exchange (ETDEWEB)

    Gopala N. Krishnan; Ripudaman Malhotra; Jordi Perez; Marc Hornbostel; Kai-Hung Lau; Angel Sanjurjo

    2007-05-31

    Advanced electric power generation systems use a coal gasifier to convert coal to a gas rich in fuels such as H{sub 2} and CO. The gas stream contains impurities such as H{sub 2}S and HCl, which attack metal components of the coal gas train, causing plant downtime and increasing the cost of power generation. Corrosion-resistant coatings would improve plant availability and decrease maintenance costs, thus allowing the environmentally superior integrated-gasification-combined-cycle (IGCC) plants to be more competitive with standard power-generation technologies. Heat-exchangers, particle filters, turbines, and other components in the IGCC system must withstand the highly sulfiding conditions of the high-temperature coal gas over an extended period of time. The performance of components degrades significantly with time unless expensive high alloy materials are used. Deposition of a suitable coating on a low cost alloy will improve is resistance to such sulfidation attack and decrease capital and operating costs. The alloys used in the gasifier service include austenitic and ferritic stainless steels, nickel-chromium-iron alloys, and expensive nickel-cobalt alloys. The Fe- and Ni-based high-temperature alloys are susceptible to sulfidation attack unless they are fortified with high levels of Cr, Al, and Si. To impart corrosion resistance, these elements need not be in the bulk of the alloy and need only be present at the surface layers. In this study, the use of corrosion-resistant coatings on low alloy steels was investigated for use as high-temperature components in IGCC systems. The coatings were deposited using SRI's fluidized-bed reactor chemical vapor deposition technique. Diffusion coatings of Cr and Al were deposited by this method on to dense and porous, low alloy stainless steel substrates. Bench-scale exposure tests at 900 C with a simulated coal gas stream containing 1.7% H{sub 2}S showed that the low alloy steels such SS405 and SS409 coated with

  13. Gasification characteristics of coke and mixture with coal in an entrained-flow gasifier

    Energy Technology Data Exchange (ETDEWEB)

    See Hoon Lee; Sang Jun Yoon; Ho Won Ra; Young Il Son; Jai Chang Hong; Jae Goo Lee [Korean Institute of Energy Research, Taejon (Republic of Korea). Gasification Research Group

    2010-08-15

    To enhance clean energy utilization and reduce greenhouse gases, various gasification technologies have been developed in the world. The gasification characteristics, such as syngas flow rate, compositions, cold gas efficiency and carbon conversion, of petroleum coke and mixture of petroleum coke and lignite were investigated in a 1 T/d entrained-flow gasifier (ID. 0.2 m x height 1.7 m) with quencher as a syngas cooler. CO concentration was 31-42 vol% and H{sub 2} concentration was almost 22 vol% in the gasification experiments of petroleum coke. In the case of mixture of petroleum coke and lignite, CO concentration was 37-47 vol% and H{sub 2} concentration was almost 25 vol% due to synergy effect. The gasification of mixture resulted in higher syngas heating value and cold gas efficiency because of the higher H{sub 2} and CO composition in syngas.

  14. Gasification characteristics of coke and mixture with coal in an entrained-flow gasifier

    Energy Technology Data Exchange (ETDEWEB)

    Lee, See Hoon; Yoon, Sang Jun; Ra, Ho Won; Son, Young Il; Hong, Jai Chang; Lee, Jae Goo [Gasification Research Group, Korea Institute of Energy Research, 71-2 Jang-dong, Yuseong-gu, Daejeon 305-343 (Korea)

    2010-08-15

    To enhance clean energy utilization and reduce greenhouse gases, various gasification technologies have been developed in the world. The gasification characteristics, such as syngas flow rate, compositions, cold gas efficiency and carbon conversion, of petroleum coke and mixture of petroleum coke and lignite were investigated in a 1 T/d entrained-flow gasifier (I.D. 0.2 m x height 1.7 m) with quencher as a syngas cooler. CO concentration was 31-42 vol% and H{sub 2} concentration was almost 22 vol% in the gasification experiments of petroleum coke. In the case of mixture of petroleum coke and lignite, CO concentration was 37-47 vol% and H{sub 2} concentration was almost 25 vol% due to synergy effect. The gasification of mixture resulted in higher syngas heating value and cold gas efficiency because of the higher H{sub 2} and CO composition in syngas. (author)

  15. Temperature effect on the pressure drop across the cake of coal gasification ash formed on a ceramic filter

    Energy Technology Data Exchange (ETDEWEB)

    Kim, J.H.; Liang, Y.; Sakong, K.M.; Choi, J.H.; Bak, Y.C. [Gyeongsang National University, Jinju (Republic of Korea). Dept. of Biology & Chemical Engineering

    2008-01-15

    In order to predict the pressure drop across the cake of coal gasification (CG) ash formed on ceramic filter, an empirical equation was developed taking into account several factors, such as the face velocity, ash load, shape factor and size of particles, and especially the operating temperature. The hot air stream of well classified fine particles of CG ash was simulated as the syngas derived from the coal gasification process. The pressure drop behavior and cleaning efficiency of the filter were carefully investigated within the temperature range from room temperature to 673 K. The pressure drop across the ash cake was dominantly governed by the air viscosity, which increased with temperature. It was well expressed by the previously reported-empirical equation (J.H. Choi, Y.C. Bak, H.J. Jang, J.H. Kim, and J.H. Kim, Korean J. Chern. Eng., 21(3) (2004) 726.) with the modification of the viscosity term in the equation for different temperatures. The residual pressure drop rate across the ash cake also increased while the cleaning efficiency of the ceramic filter decreased as temperature increased.

  16. Recovery strategies for tackling the impact of phenolic compounds in a UASB reactor treating coal gasification wastewater.

    Science.gov (United States)

    Wang, Wei; Han, Hongjun

    2012-01-01

    The impact of phenolic compounds (around 3.2 g/L) resulted in a completely failed performance in a mesophilic UASB reactor treating coal gasification wastewater. The recovery strategies, including extension of HRT, dilution, oxygen-limited aeration, and addition of powdered activated carbon were evaluated in batch tests, in order to obtain the most appropriate way for the quick recovery of the failed reactor performance. Results indicated that addition of powdered activated carbon and oxygen-limited aeration were the best recovery strategies in the batch tests. In the UASB reactor, addition of powdered activated carbon of 1 g/L shortened the recovery time from 25 to 9 days and oxygen-limited aeration of 0-0.5 mgO2/L reduced the recovery time to 17 days. Reduction of bioavailable concentration of phenolic compounds and recovery of sludge activity were the decisive factors for the recovery strategies to tackle the impact of phenolic compounds in anaerobic treatment of coal gasification wastewater. PMID:22033369

  17. Removal of COD, phenols and ammonium from Lurgi coal gasification wastewater using A2O-MBR system.

    Science.gov (United States)

    Wang, Zixing; Xu, Xiaochen; Gong, Zheng; Yang, Fenglin

    2012-10-15

    As a typical industrial wastewater, coal gasification wastewater has poor biodegradability and high toxicity. In this paper, a laboratory-scale anaerobic-anoxic-oxic membrane reactor (A(2)O-MBR) system was developed to investigate the treatment ability of coal gasification wastewater. The removal capacity of each pollutants used in this system were determined at different hydraulic residence times (HRT) and mixed liquor recycle ratios (R). The experimental results showed that this system could effectively deal with COD and phenol removal and remain in a stable level when the operational parameters altered, while the nitrification was sensitive to operational conditions. The best performance was obtained at HRT of 48 h and R of 3. The maximum removal efficiencies of COD, NH(4)(+)-N and phenols were 97.4%, 92.8% and 99.7%, with final concentrations in the effluent of 71 mg/L, 9.6 mg/L and 3 mg/L, respectively. Organics degradation and transformation were analyzed by GC/MS and it was found that anaerobic process played an important role in degradation of refractory compounds. PMID:22902132

  18. Effects of coal gasification slag as a substrate for the plant Cyperus esculentus and the worm Eisenia fetida

    Energy Technology Data Exchange (ETDEWEB)

    Jenner, H.A.; Janssen-Mommen, J.P.M.; Koeman, J.H. (KEMA, Arnhem (Netherlands). Environmental Research Dept., R D Division)

    1992-08-01

    A further development of the coal gasification process will result in an increase of the amount of coal gasification slag (CGS). As yet little is known about the effects of storage in uncovered dumps. If there are any environmental effects, they are most likely caused by accumulation of metals from the CGS or by unacceptable physical properties of the CGS. Growth inhibition, mortality, and metal accumulation were analyzed for the plant [ital Cyperus esculentus] and the worm [ital Eisenia fetida] on CGS substrate. Pulverized fuel ash (PFA) was used as a reference. Both in the substrate and in tissues the concentrations of the cations Cu, Ni, Pb, and Zn and the anions As, B, Cr, Mo, Sb, and Se were determined. The availability of anions for [ital C. esculentus] and for [ital E. fetida] is greater in PFA than in CGS. The extent and rate of uptake of anionic metals by the plants is on the whole higher in the wetland situation. The availability of metals, expressed as the concentration factor (CF), in most cases appears to be smaller than 1 for nearly all elements. In [ital E. fetida] a CF [gt] 1 was found only for the element As, in PFA substrate and 50% CGS. In [ital C. esculentus] a CF [gt] 1 was found for B and Mo in the PFA substrate as well. 21 refs., 7 tabs.

  19. Effects of coal gasification slag as a substrate for the plant Cyperus esculentus and the worm Eisenia fetida.

    Science.gov (United States)

    Jenner, H A; Janssen-Mommen, J P; Koeman, J H

    1992-08-01

    A further development of the coal gasification process will result in an increase of the amount of coal gasification slag (CGS). As yet little is known about the effects of storage in uncovered dumps. If there are any environmental effects, they are most likely caused by accumulation of metals from the CGS or by unacceptable physical properties of the CGS. Growth inhibition, mortality, and metal accumulation were analyzed for the plant Cyperus esculentus and the worm Eisenia fetida on CGS substrate. Pulverized fuel ash (PFA) was used as a reference. Both in the substrate and in tissues the concentrations of the cations Cu, Ni, Pb, and Zn and the anions As, B, Cr, Mo, Sb, and Se were determined. The availability of anions for C. esculentus and for E. fetida is greater in PFA than in CGS. The extent and rate of uptake of anionic metals by the plants is on the whole higher in the wetland situation. The availability of metals, expressed as the concentration factor (CF), in most cases appears to be smaller than 1 for nearly all elements. In E. fetida a CF greater than 1 was found only for the element As, in PFA substrate and 50% CGS. In C. esculentus a CF greater than 1 was found for B and Mo in the PFA substrate as well. PMID:1385078

  20. Characterization of burning and CO2 gasification of chars from mixtures of Zonguldak (Turkey) and Australian bituminous coals

    International Nuclear Information System (INIS)

    In this study, different mixtures (30 wt.% + 70 wt.% and 50 wt.% + 50 wt.%, respectively) of Zonguldak bituminous coal (Turkey) and an Australian bituminous coal are carbonized to obtain char samples. The ignition temperatures of the samples are determined by sending O2 onto the samples in a system designed for determining the ignition temperature. The gasification reactivity of the chars in a CO2 atmosphere is also measured at temperatures between 800 deg. C and 1050 deg. C. The relationship between the ignition temperature and the burning character of the same samples is investigated thermogravimetrically. The moisture, ash and volatile matter analyses are also performed. An increase in carbonization temperature leads to a decrease in the amount of volatile matter. The differences between the effects of volatile matter on the ignition temperature and the gasification reactivity of the samples with CO2 might be explained by the change in pore structure and the varying catalytic effect of mineral components in the structure. It is also seen that there is a good correlation between the thermal analysis and the complete analysis results of the samples

  1. Steam-Coal Gasification Using CaO and KOH for in Situ Carbon and Sulfur Capture

    Energy Technology Data Exchange (ETDEWEB)

    Siefert, Nicholas S. [National Energy Technology Lab. (NETL), Pittsburgh, PA, (United States); Carnegie Mellon Univ., Pittsburgh, PA (United States); Shekhawat, Dushyant [National Energy Technology Lab. (NETL), Morgantown, WV (United States); Litster, Shawn [Carnegie Mellon Univ., Pittsburgh, PA (United States); Berry, David A. [National Energy Technology Lab. (NETL), Morgantown, WV (United States)

    2013-08-15

    We present experimental results of coal gasification with and without the addition of calcium oxide and potassium hydroxide as dual-functioning catalyst-capture agents. Using two different coal types and temperatures between 700 and 900 °C, we studied the effect of these catalyst-capture agents on (1) the syngas composition, (2) CO2 and H2S capture, and (3) the steam-coal gasification kinetic rate. The syngas composition from the gasifier was roughly 20% methane, 70% hydrogen, and 10% other species when a CaO/C molar ratio of 0.5 was added. We demonstrated significantly enhanced steam–coal gasification kinetic rates when adding small amounts of potassium hydroxide to coal when operating a CaO-CaCO3 chemical looping gasification reactor. For example, the steam–coal gasification kinetic rate increased 250% when dry mixing calcium oxide at a Ca/C molar ratio of 0.5 with a sub-bituminous coal, and the kinetic rate increased 1000% when aqueously mixing calcium oxide at a Ca/C molar ratio of 0.5 along with potassium hydroxide at a K/C molar ratio of 0.06. In addition, we conducted multi-cycle studies in which CaCO3 was calcined by heating to 900 °C to regenerate the CaO, which was then reused in repeated CaO-CaCO3 cycles. The increased steam-coal gasification kinetics rates for both CaO and CaO + KOH persisted even when the material was reused in six cycles of gasification and calcination. The ability of CaO to capture carbon dioxide decreased roughly 2-4% per CaO-CaCO3 cycle. We also discuss an important application of this combined gasifier-calciner to electricity generation and selling the purge stream as a precalcined feedstock to a cement kiln. In this scenario, the amount of purge stream required is fixed not by the degradation in the capture ability but rather by the requirements at the cement kiln on the amount of CaSO4 and ash in the precalcined feedstock.

  2. Novel approach to coal gasification using chemically incorporated catalysts (Phase II). Appendix A-F. Final report, May 1978-June 1981

    Energy Technology Data Exchange (ETDEWEB)

    Feldmann, H.F.; Conkle, H.N.; Appelbaum, H.R.; Chauhan, S.P.

    1981-01-01

    This volume contains six appendices: experimental apparatus, test conditions, and results of catalytic coal treatment; direct hydrogasification; summary of test runs for hydrogasification of BTC; summary of test runs for hydrogasification of char; summary of steam/O/sub 2/ gasification runs; and process analysis. Forty tables and nine figures are also included.

  3. 微波改性对水煤浆焦气化的影响规律%Effects of microwave modification on char gasification of coal water slurry

    Institute of Scientific and Technical Information of China (English)

    王爱英; 程军; 陈训刚; 刘建忠; 周俊虎; 岑可法

    2013-01-01

    为了揭示微波辐照改善煤粉理化特性对提高水煤浆气化性能的影响,采用黏度计、加压热天平和能谱仪等,研究微波改性对水煤浆焦常压和加压气化反应的促进规律.实验发现随着微波时间增加,水煤浆焦的常压气化温度和活化能都有所降低,并且随着压力升高使得气化温度和活化能逐渐降低.当微波时间增加到120 s时,菲律宾水煤浆焦的常压气化活化能从222 kJ·mol-1降低到207 kJ·mol-1,而当气化压力增加到0.6 MPa时活化能降低到185kJ·mol-1.由菲律宾褐煤制成的水煤浆焦气化反应活性要高于贵州贫煤制成的水煤浆焦,而气化活化能规律正好相反.结果表明微波辐照不仅能提高水煤浆的制浆浓度,还能增强水煤浆焦的气化反应性.%Microwave irradiation was employed to modify coal physicochemical property to promote gasification performances of coal water slurry (CWS) gasification performances. The improvement of microwave modification on CWS char gasification at atmospheric and elevated pressures was investigated on a rotary viscometer, pressurized thermobalance and energy disperse spectroscopy. Both the gasification temperatures and activation energy of CWS char decrease with increasing microwave time and gasification pressure. The gasification activation energy of Filipine CWS char decreases from 222 kj · mol-1to 207 kj · mol-1 at atmospheric pressure after a microwave time of 120 s, and further decreases to 185 kj · mol-1 when gasification pressure increases to 0. 6 MPa. The gasification reactivity of CWS char prepared from Filipine lignite is higher than that prepared from Guizhou lean coal, but the gasification activation energy is in reverse. Therefore microwave irradiation not only increases CWS solid concentration, but also increases CWS char gasification reactivity.

  4. 环境友好的煤气化技术——壳牌煤气化%Environmentally-friendly Gasification Technology—Shell Coal Gasification Process ( SCGP)

    Institute of Scientific and Technical Information of China (English)

    张宗飞; 唐凤金; 王光友; 陈巳樊

    2015-01-01

    This paper briefly describes the basic situation of SCGP unit, introduces the operating situation of the typical SCGP unit, and analyzes the ad-vantages of SCGP applied in large-sized coal gasification projects.Result indicates that:(1) The operating situation of the SCGP plant is favorable, and the typical plant's availability is generally above 300 days annually;(2) The SCGP unit meets the national industry policy and has satisfied environmen-tal protection indicators, and boasts the features of high energy efficiency, low coal consumption and water consumption, and good economic benefit;(3) The investment of SCGP unit can be reduced by equipment domesticization and material grade optimization, and SCGP will be applied further in the large-sized coal chemical projects during the 13th Five-year Plan of China.%简述了壳牌煤气化装置的基本情况,介绍了壳牌煤气化典型装置的运行状况,分析了壳牌煤气化技术在大型煤气化项目上的应用优势. 结果表明:① 壳牌煤气化装置的运行状况良好,典型装置全年总运行天数普遍在300 d以上;②壳牌煤气化装置具有良好的环保指标,高能效、低煤耗、低水耗以及良好的经济效益,符合国家产业政策;③壳牌煤气化装置已实现设备国产化,通过优化材料等级可降低装置投资,将在我国"十三五"期间的大型煤化工项目中得到更进一步的应用.

  5. Theoretical study on composition of gas produced by coal gasification; Sekitan gas ka de seiseisuru gas no sosei ni kansuru kosatsu (HYCOL data no doteki kaiseki)

    Energy Technology Data Exchange (ETDEWEB)

    Kaiho, M.; Yasuda, H.; Kobayashi, M.; Yamada, O.; Soneda, Y.; Makino, M. [National Institute for Resources and Environment, Tsukuba (Japan)

    1996-10-28

    In relation to considerations on composition of gas produced by coal gasification, the HYCOL hydrogen generation process data were analyzed. From the fact that CO concentration (Y) decreases linearly with CO2 concentration (X), element balance of gasification of reacted coal was used to introduce a reaction analysis equation. The equation includes a term of oxygen excess {Delta}(amount of oxygen consumed for combustion of CO and H2 in excess of the theoretical amount), derived by subtracting the stoichiometric oxygen amount used to gasify coal into CO and H2 from the consumed oxygen amount. The {Delta} can be used as a reference to oxygen utilization efficiency. An equation for the {Delta} was introduced. Also introduced was a term for steam decomposition amount derived by subtracting the generated steam from the supplied steam. These terms may be used as a clue to permeate into the gasifying reaction process. This suggestion was discussed by applying the terms to gas composition value during operation. According to the HYCOL analysis, when a gasification furnace is operated at higher than the reference oxygen amount, coal supply variation is directly reflected to the combustion reaction, making the {Delta} distribution larger. In an inverse case, unreacted carbon remains in the furnace due to oxygen shortage, and shift reaction may occur more easily even if oxygen/coal supply ratio varies. 6 figs., 1 ref.

  6. Corrosion behavior of Haynes {sup registered} 230 {sup registered} nickel-based super-alloys for integrated coal gasification combined cycle syngas plants. A plant exposure study

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Sungkyu; Lee, Jieun; Kang, Suk-Hwan; Lee, Seung-Jong; Yun, Yongseung [Institute for Advanced Engineering (IAE), Gyeonggi-do (Korea, Republic of). Plant Engineering Center; Kim, Min Jung [Sungkyunkwan Univ, Gyeonggi-do (Korea, Republic of). Advanced Materials Technology Research Center

    2015-07-01

    The corrosion behavior of commercially available Haynes {sup registered} 230 {sup registered} nickel-based alloy samples was investigated by exposure to coal-gasifying integrated coal gasification combined cycle pilot plant facilities affiliated with the Institute for Advanced Engineering (2.005 MPa and 160-300 C). The morphological and microstructural analyses of the exposed samples were conducted using scanning electron microscopy and energy-dispersive X-ray spectroscopy analysis on the external surface of the recovered corrosion test samples to obtain information of the corrosion scale. These analyses based on the pre- and post-exposure corrosion test samples combined with thermodynamic Ellingham-Pourbaix stability diagrams provided preliminary insight into the mechanism of the observed corrosion behavior prevailing in the piping materials that connected the particulate removal unit and water scrubber of the integrated coal gasification combined cycle pilot plant. Uniform material wastage was observed after 46 hours of operation, and a preliminary corrosion mechanism was suggested: the observed material waste and corrosion behavior of the Haynes {sup registered} 230 {sup registered} nickel-based alloy samples cut off from the coal syngas integrated coal gasification combined cycle plant were explained by the formation of discontinuous (complex) oxide phases and subsequent chlorine-induced active oxidation under the predominantly reducing environment encountered. This contribution continues the already published studies of the Fe-Ni-Cr-Co alloy Haynes {sup registered} 556 {sup registered}.

  7. Corrosion behavior of Haynes registered 230 registered nickel-based super-alloys for integrated coal gasification combined cycle syngas plants. A plant exposure study

    International Nuclear Information System (INIS)

    The corrosion behavior of commercially available Haynes registered 230 registered nickel-based alloy samples was investigated by exposure to coal-gasifying integrated coal gasification combined cycle pilot plant facilities affiliated with the Institute for Advanced Engineering (2.005 MPa and 160-300 C). The morphological and microstructural analyses of the exposed samples were conducted using scanning electron microscopy and energy-dispersive X-ray spectroscopy analysis on the external surface of the recovered corrosion test samples to obtain information of the corrosion scale. These analyses based on the pre- and post-exposure corrosion test samples combined with thermodynamic Ellingham-Pourbaix stability diagrams provided preliminary insight into the mechanism of the observed corrosion behavior prevailing in the piping materials that connected the particulate removal unit and water scrubber of the integrated coal gasification combined cycle pilot plant. Uniform material wastage was observed after 46 hours of operation, and a preliminary corrosion mechanism was suggested: the observed material waste and corrosion behavior of the Haynes registered 230 registered nickel-based alloy samples cut off from the coal syngas integrated coal gasification combined cycle plant were explained by the formation of discontinuous (complex) oxide phases and subsequent chlorine-induced active oxidation under the predominantly reducing environment encountered. This contribution continues the already published studies of the Fe-Ni-Cr-Co alloy Haynes registered 556 registered.

  8. Hydrogen production from co-gasification of coal and biomass in supercritical water by continuous flow thermal-catalytic reaction system

    Institute of Scientific and Technical Information of China (English)

    YAN Qiuhui; GUO Liejin; LIANG Xing; ZHANG Ximin

    2007-01-01

    Hydrogen is a clean energy carrier.Converting abundant coal sources and green biomass energy into hydrogen effectively and without any pollution promotes environmental protection.The co-gasification performance of coal and a model compound of biomass,carboxymethylcellulose (CMC)in supercritical water (SCW),were investigated experimentally.The influences of temperature,pressure and concentration on hydrogen production from co-gasification of coal and CMC in SCW under the given conditions (20-25 MPa,650℃,15-30 s) are discussed in detail.The experimental results show that H2,CO2 and CH4 are the main gas products,and the molar fraction of hydrogen reaches in excess of 60%.The higher pressure and higher CMC content facilitate hydrogen production;production is decreased remarkably given a longer residence time.

  9. Underground coal gasification (citations from the NTIS Data Base). Report for 1979-Apr 80

    Energy Technology Data Exchange (ETDEWEB)

    Cavagnaro, D.M.

    1980-05-01

    The bibliography of Federally-sponsored research cites many aspects of in-situ gasification techniques, including rock fracturing, combustion, gas removal, economics, costs, and environmental factors. (This updated bibliography contains 93 abstracts, 53 of which are new entries to the previous edition.)

  10. Simulation of Synthesis Gas Production from Steam Oxygen Gasification of Colombian Coal Using Aspen Plus®

    Directory of Open Access Journals (Sweden)

    Jorge E. Preciado

    2012-11-01

    Full Text Available A steady state simulation of syngas production from a Steam Oxygen Gasification process using commercial technologies was performed using Aspen Plus®. For the simulation, the average proximate and ultimate compositions of bituminous coal obtained from the Colombian Andean region were employed. The simulation was applied to conduct sensitivity analyses in the O2 to coal mass ratio, coal slurry concentration, WGS operating temperature and WGS steam to dry gas molar ratio (SDG over the key parameters: syngas molar composition, overall CO conversion in the WGS reactors, H2 rich-syngas lower heating value (LHV and thermal efficiency. The achieved information allows the selection of critical operating conditions leading to improve system efficiency and environmental performance. The results indicate that the oxygen to carbon ratio is a key variable as it affects significantly both the LHV and thermal efficiency. Nevertheless, the process becomes almost insensitive to SDG values higher than 2. Finally, a thermal efficiency of 62.6% can be reached. This result corresponds to a slurry solid concentration of 0.65, a WGS process SDG of 0.59, and a LTS reactor operating temperature of 473 K. With these fixed variables, a syngas with H2 molar composition of 92.2% and LHV of 12 MJ Nm−3 was attained.

  11. A Study on Huainan Coal Gasification Cinder Characteristics%淮南煤气化灰渣特性研究

    Institute of Scientific and Technical Information of China (English)

    李寒旭; 刘铭; 李金知; 代廷魁

    2015-01-01

    Taking the high ash-fusion temperature Huainan coal (from Zhujixi and Xieqiao coalmines) as the subject investigated, under a weak reducing atmosphere analyzed cinder samples apparent configuration, micromorphology and crystalline mineral composition changes of two kinds of coal under different temperatures. The result has shown that Huainan coal gasification cinder samples have cer-tain caking property under temperature 1 300℃and 1 500℃, and some amorphous eutectics in cinder samples. Along with tempera-ture rising, crystalline minerals have gradually transformed into mullite.%以高灰熔融温度淮南煤(朱集西煤和谢桥煤)为研究对象,在弱还原性气氛下,分析两种煤在不同温度下制得渣样的表观形态、微观形貌和晶体矿物组成的变化.结果表明:淮南煤气化渣样在1 300℃、1 500℃下具有一定粘结性,渣样中有非晶态的共熔物生成,晶体矿物随着温度的升高逐渐转变为莫来石.

  12. Optimization and performance prediction of a new near-zero emission coal utilization system with combined gasification and combustion

    Institute of Scientific and Technical Information of China (English)

    GUAN Jian; WANG Qinhui; LI Xiaomin; LUO Zhongyang; CEN Kefa

    2007-01-01

    In accordance with the new near-zero emission coal utilization system with combined gasification and combustion,which is based on the CO2 acceptor gasification process,the product gas composition of the gasifier and the combustor was calculated by means of thermodynamic equilibrium calculation software FactSage 5.2.Based on these calculations,the whole system efficiency calculation method that complies with the mass and energy conservation prin ciple was established.To enhance the system efficiency,the system pressure and the gasifier carbon conversion ratio were optimized.The results indicate that the system efficiency increases with increasing pressure and gasifier carbon conversion ratio.After taking into consideration the influence of the pressure and carbon conversion ratio on the performance of the system,the gasifier and the combustor were synthetically studied.The optimum system pressure and carbon conversion ratio were obtained as 2.5 MPa and 0.7,respectively.The system efficiency could reach around 62.1% when operated in these two optimum parameters.If the advanced ion transport membrane (ITM) air separation technology is used,there would be an increase of another 1.3%.

  13. Bioaugmentation of biological contact oxidation reactor (BCOR) with phenol-degrading bacteria for coal gasification wastewater (CGW) treatment.

    Science.gov (United States)

    Fang, Fang; Han, Hongjun; Zhao, Qian; Xu, Chunyan; Zhang, Linghan

    2013-12-01

    This study was conducted to evaluate the performance of the biological contact oxidation reactor (BCOR) treating coal gasification wastewater (CGW) after augmented with phenol degrading bacteria (PDB). The PDB were isolated with phenol, 4-methyl phenol, 3,5-dimethyl phenol and resorcinol as carbon resources. Much of the refractory phenolic compounds were converted into easily-biodegradable compounds in spite of low TOC removal. The bioaugmentation with PDB significantly enhanced the removal of COD, total phenols (TP) and NH3-N, with efficiencies from 58% to 78%, 66% to 80%, and 5% to 25%, respectively. In addition, the augmented BCOR exhibited strong recovery capability in TP and COD removal while recovery of NH3-N removal needed longer time. Microbial community analysis revealed that the PDB presented as dominant populations in the bacteria consortia, which in turn determined the overall performance of the system.

  14. Faults Analysis in Shell Coal Gasification%煤气化装置几起设备问题浅析

    Institute of Scientific and Technical Information of China (English)

    陈秋平

    2012-01-01

    介绍了近两年来壳牌粉煤气化装置运行期间出现的导致装置停机的设备问题,对出现问题的原因进行了分析,提出了处理、改进方案并实施,并对关键设备重点部位如何加强检验、检查和管理提出了建议.%The equipment problems during Shell coal gasification operation in nearly two years were introduced. The article will share the root cause analysis for these occurred problem, treatment and improvement solution, recommendation on how to check, inspect and manage for critical position of key equipment.

  15. MINIMIZATION OF CARBON LOSS IN COAL REBURNING

    International Nuclear Information System (INIS)

    This project develops Fuel-Flexible Reburning (FFR), which combines conventional reburning and Advanced Reburning (AR) technologies with an innovative method of delivering coal as the reburning fuel. The FFR can be retrofit to existing boilers and can be configured in several ways depending on the boiler, coal characteristics, and NOx control requirements. Fly ash generated by the technology will be a saleable byproduct for use in the cement and construction industries. FFR can also reduce NOx by 60%-70%, achieving an emissions level of 0.15 lb/106 Btu in many coal-fired boilers equipped with Low NOx Burners. Total process cost is expected to be one third to one half of that for Selective Catalytic Reduction (SCR). Activities during reporting period included design, manufacture, assembly, and shake down of the coal gasifier and pilot-scale testing of the efficiency of coal gasification products in FFR. Tests were performed in a 300 kW Boiler Simulator Facility. Several coals with different volatiles content were tested. Data suggested that incremental increase in the efficiency of NOx reduction due to the gasification was more significant for less reactive coals with low volatiles content. Experimental results also suggested that the efficiency of NOx reduction in FFR was higher when air was used as a transport media. Up to 14% increase in the efficiency of NOx reduction in comparison with that of basic reburning was achieved with air transport. Temperature and residence time in the gasification zone also affected the efficiency of NOx reduction

  16. A Pilot-scale Study on Coal Gasification Wastewater Reclamation Using Pretreatment Alternatives Combined with Ultrafiltration and Reverse Osmosis

    Institute of Scientific and Technical Information of China (English)

    Qian Zhao; Hongjun Han; Fang Fang; Peng Xu; Kun Li; Dexin Wang

    2015-01-01

    Aims to investigate the performance of the pilot⁃scale reclamation plant for coal gasification wastewater ( CGW) using ultrafiltration and reverse osmosis with appropriate pretreatment alternatives, different pre⁃treatment alternatives⁃coagulation, adsorption, and ozonation methods were employed to treat the secondary effluent of coal gasification wastewater ( SECGW ) in a pilot⁃scale pressurized membrane system. The performance was compared to choose the most suitable pre⁃treatment alternative for the SECGW reclamation. Ozone reaction achieved highest COD removal efficiency (79.6%-91.0%), resulting in the stable normalized parameters of the subsequent ultrafiltration and reverse osmoses. In contrast, the coagulation and adsorption processes achieved only 32. 8%-45. 7% and 53. 1%-64. 6% decreases in COD, respectively. The residual organic pollutants in the reverse osmosis feed water led to an increase in normalized pressure drop and a decrease in normalized permeability ( or membrane transference coefficient) . The hydrophobic fraction was the main constituent ( approx. 70% of DOC ) in pretreated SECGW, and the hydrophobic⁃neutral fraction contributed mostly to the UV absorbance ( 53%) . Fluorescence excitation emission matrices revealed that ozonation removed most of the hydrophobic and aromatic proteins such as tyrosine and tryptophan which dominated in raw wastewater. The recalcitrant compounds such as phenolic compounds, heterocyclic compounds, especially long⁃chain hydrocarbons, which were easily attached to the membrane surface and contributed to organic fouling, could be oxidized and mineralized by ozone. Among the three pretreatments, ozonation showed highest removal efficiencies of hydrophobic and aromatic proteins, therefore resulting in highest normalized permeability.

  17. Nitrogen removal from coal gasification wastewater by activated carbon technologies combined with short-cut nitrogen removal process.

    Science.gov (United States)

    Zhao, Qian; Han, Hongjun; Hou, Baolin; Zhuang, Haifeng; Jia, Shengyong; Fang, Fang

    2014-11-01

    A system combining granular activated carbon and powdered activated carbon technologies along with shortcut biological nitrogen removal (GAC-PACT-SBNR) was developed to enhance total nitrogen (TN) removal for anaerobically treated coal gasification wastewater with less need for external carbon resources. The TN removal efficiency in SBNR was significantly improved by introducing the effluent from the GAC process into SBNR during the anoxic stage, with removal percentage increasing from 43.8%-49.6% to 68.8%-75.8%. However, the TN removal rate decreased with the progressive deterioration of GAC adsorption. After adding activated sludge to the GAC compartment, the granular carbon had a longer service-life and the demand for external carbon resources became lower. Eventually, the TN removal rate in SBNR was almost constant at approx. 43.3%, as compared to approx. 20.0% before seeding with sludge. In addition, the production of some alkalinity during the denitrification resulted in a net savings in alkalinity requirements for the nitrification reaction and refractory chemical oxygen demand (COD) degradation by autotrophic bacteria in SBNR under oxic conditions. PACT showed excellent resilience to increasing organic loadings. The microbial community analysis revealed that the PACT had a greater variety of bacterial taxons and the dominant species associated with the three compartments were in good agreement with the removal of typical pollutants. The study demonstrated that pre-adsorption by the GAC-sludge process could be a technically and economically feasible method to enhance TN removal in coal gasification wastewater (CGW). PMID:25458677

  18. Impact of Calcium on Pyrolysis and Gasification Characteristics of Brown Coal%钙元素对褐煤热解和气化特性的影响

    Institute of Scientific and Technical Information of China (English)

    王磊; 余江龙; 尹丰魁; 王冬梅

    2012-01-01

    综述了钙元素对褐煤热解和气化特性的影响,讨论了钙元素对热解产物中挥发分、焦油产率和气体产物分布的影响,以及对褐煤半焦气化的催化作用.结果表明,与酸洗煤相比,热解过程中,钙元素降低焦油产率,提高半焦产率;气化过程中,钙元素的植入提高褐煤半焦的反应活性,缩短了反应时间.高温时钙元素主要以氧化态的形式存在,低温时则不断与半焦基体键合而参与交联反应,少部分挥发.%This paper provides an overview on the impact of calcium on the pyrolysis and gasification characteristics of brown coal. The impact of calcium on the total volatile matter yield, the tar yield and the distribution of gaseous products during pyrolysis as well as its influences on the catalysis of the gasification of brown coal and chars are discussed. It is shown that the tar yield of the Ca-enriched coal is lower than that of the acid-washed coal and the char yield is higher than that of the acid-washed coal in the pyrolysis process. The reactivity of brown coal is increased and the reaction time is shortened in the gasification process because of the calcium implantation into the brown coal. Calcium oxide is the main form existing in the coal at high temperatures, but it is strongly bonded to the char structure and attends cross linking reactions and a small proportion of volatilizes.

  19. AGAPUTE - Advanced gas purification technologies for co-gasification of coal, refinery by-products, biomass & waste, targeted to clean power produced from gas & steam turbine generator sets and fuel cells. FINAL REPORT

    OpenAIRE

    Di Donato, Antonello; Puigjaner Corbella, Lluís; Velo García, Enrique; Nougués, José María; Pérez Fortes, María del Mar; Bojarski, Aarón David

    2010-01-01

    Informe Final del Projecte ECSC RFC-CR-04006: AGAPUTE - Advanced gas purification technologies for co-gasification of coal, refinery by-products, biomass & waste, targeted to clean power produced from gas & steam turbine generator sets and fuel cells

  20. Regional-scale geomechanical impact assessment of underground coal gasification by coupled 3D thermo-mechanical modeling

    Science.gov (United States)

    Otto, Christopher; Kempka, Thomas; Kapusta, Krzysztof; Stańczyk, Krzysztof

    2016-04-01

    Underground coal gasification (UCG) has the potential to increase the world-wide coal reserves by utilization of coal deposits not mineable by conventional methods. The UCG process involves combusting coal in situ to produce a high-calorific synthesis gas, which can be applied for electricity generation or chemical feedstock production. Apart from its high economic potentials, UCG may induce site-specific environmental impacts such as fault reactivation, induced seismicity and ground subsidence, potentially inducing groundwater pollution. Changes overburden hydraulic conductivity resulting from thermo-mechanical effects may introduce migration pathways for UCG contaminants. Due to the financial efforts associated with UCG field trials, numerical modeling has been an important methodology to study coupled processes considering UCG performance. Almost all previous UCG studies applied 1D or 2D models for that purpose, that do not allow to predict the performance of a commercial-scale UCG operation. Considering our previous findings, demonstrating that far-field models can be run at a higher computational efficiency by using temperature-independent thermo-mechanical parameters, representative coupled simulations based on complex 3D regional-scale models were employed in the present study. For that purpose, a coupled thermo-mechanical 3D model has been developed to investigate the environmental impacts of UCG based on a regional-scale of the Polish Wieczorek mine located in the Upper Silesian Coal Basin. The model size is 10 km × 10 km × 5 km with ten dipping lithological layers, a double fault and 25 UCG reactors. Six different numerical simulation scenarios were investigated, considering the transpressive stress regime present in that part of the Upper Silesian Coal Basin. Our simulation results demonstrate that the minimum distance between the UCG reactors is about the six-fold of the coal seam thickness to avoid hydraulic communication between the single UCG

  1. H2 recovery and CO2 capture after water–gas shift reactor using synthesis gas from coal gasification

    International Nuclear Information System (INIS)

    In this study, a combined test of the WGS (water–gas shift) reactor and a Pd-based composite membrane was carried out for pre-combustion CO2 capture in a coal gasifier. The two series of WGS reactions, i.e., a high-temperature shift and a low-temperature shift, were performed under a gas composition of 60% CO and 40% H2 at 2100 kPa to imitate coal gasification. The CO2 enrichment and H2 recovery tests at 673 K and 2100 kPa with the high-pressure membrane module after the WGS reaction presented the enriched CO2 concentration and H2 recovery ratios of ∼92% and ∼96%, respectively. The long-term stability test showed that the CO2 concentration decreased to 78.2%, and CO was generated and reached to 8.8% in the retentate stream after 47 h because of reverse WGS and CO2 hydrogenation reaction on 316L stainless steel module. The stability test for ∼3137 h showed that these catalytic activities could be successfully prevented using steel with higher Cr and Ni contents, such as 310S. The WGS-membrane combination test using the outlet gas from a real coal gasifier was continued for ∼100 h and showed that the WGS catalysts and membrane module made of 310S would be stable under real conditions. - Highlights: • A WGS/membrane combined test using the outlet gas from real coal gasifier was carried out. • The 316L stainless steel catalysed the RWGS and CO2 hydrogenation. • The catalytic activities could be successfully prevented using steel with a higher Cr and Ni content

  2. Reequipment of a GST-power plant operating with natural gas for the adaptation to coal gas - gasification of residual substances. Umruestung eines GuD-Erdgaskraftwerkes auf Kohlegas - Vergasung von Reststoffen

    Energy Technology Data Exchange (ETDEWEB)

    Jelich, W. (Babcock Lentjes Kraftwerkstechnik GmbH, Oberhausen (Germany)); Klauke, F. (Babcock Lentjes Kraftwerkstechnik GmbH, Oberhausen (Germany)); Koenig, D. (Babcock Lentjes Kraftwerkstechnik GmbH, Oberhausen (Germany))

    1994-04-01

    The paper deals with the possibility of readjusting a planned GST gas-fired power station to brown coal gasification plant to be installed at a later date. It comments on measures to be taken into consideration for the natural gas power plant project with regard to a subsequent reequipment of the plant. In addition to this, the article describes the gasification technology as well as the components needed for gasification quoting data on the efficiency, availability and experience gained from the operation of existing plants. In conclusion, the paper gives a brief description of the disposal of residues by gasification. (orig.)

  3. Thermochemical Equilibrium Model of Synthetic Natural Gas Production from Coal Gasification Using Aspen Plus

    Directory of Open Access Journals (Sweden)

    Rolando Barrera

    2014-01-01

    Full Text Available The production of synthetic or substitute natural gas (SNG from coal is a process of interest in Colombia where the reserves-to-production ratio (R/P for natural gas is expected to be between 7 and 10 years, while the R/P for coal is forecasted to be around 90 years. In this work, the process to produce SNG by means of coal-entrained flow gasifiers is modeled under thermochemical equilibrium with the Gibbs free energy approach. The model was developed using a complete and comprehensive Aspen Plus model. Two typical technologies used in entrained flow gasifiers such as coal dry and coal slurry are modeled and simulated. Emphasis is put on interactions between the fuel feeding technology and selected energy output parameters of coal-SNG process, that is, energy efficiencies, power, and SNG quality. It was found that coal rank does not significantly affect energy indicators such as cold gas, process, and global efficiencies. However, feeding technology clearly has an effect on the process due to the gasifying agent. Simulations results are compared against available technical data with good accuracy. Thus, the proposed model is considered as a versatile and useful computational tool to study and optimize the coal to SNG process.

  4. Morgantown low-Btu gasifier simulation program

    Energy Technology Data Exchange (ETDEWEB)

    1978-10-01

    This project's overall purpose is to develop a Morgantown low-Btu gasifier system simulation program. The gasifier system consists of a moving bed gasifier and a gas clean-up system, and the present report concerns steady-state simulation of the gasifier. Since the gasifier output controls the performance of the gas clean-up system, it is necessary to investigate the effects of steam/coal and oxygen/coal ratios and of feed temperature on the gasifier output. Simulation of the gasifier performance, therefore, was undertaken to gain quantitative understanding of these effects. This gasifier simulation program will be coupled with a gas clean-up system simulation program now under development. Simulation of the entire gasifier system will serve as a guideline in planning experiments to enable its optimum overall operation.

  5. Effect of tar fractions from coal gasification on nickel-yttria stabilized zirconia and nickel-gadolinium doped ceria solid oxide fuel cell anode materials

    Science.gov (United States)

    Lorente, E.; Berrueco, C.; Millan, M.; Brandon, N. P.

    2013-11-01

    The allowable tar content in gasification syngas is one of the key questions for the exploitation of the full potential of fuel cell concepts with integrated gasification systems. A better understanding of the interaction between tars and the SOFC anodes which leads to carbon formation and deposition is needed in order to design systems where the extent of gas cleaning operations is minimized. Model tar compounds (toluene, benzene, naphthalene) have been used in experimental studies to represent those arising from biomass/coal gasification. However, the use of toluene as a model tar overestimates the negative impact of a real gasification tar on SOFC anode degradation associated with carbon formation. In the present work, the effect of a gasification tar and its distillation fractions on two commercially available fuel cell anodes, Ni/YSZ (yttria stabilized zirconia) and Ni/CGO (gadolinium doped ceria), is reported. A higher impact of the lighter tar fractions was observed, in terms of more carbon formation on the anodes, in comparison with the whole tar sample. The characterization of the recovered tars after contact with the anode materials revealed a shift towards a heavier molecular weight distribution, reinforcing the view that these fractions have reacted on the anode.

  6. Investigations of the surface tension of coal ash slags under gasification conditions; Untersuchungen zur Oberflaechenspannung von Kohleschlacken unter Vergasungsbedingungen

    Energy Technology Data Exchange (ETDEWEB)

    Melchior, Tobias

    2011-10-26

    In the context of CO{sub 2}-emission-induced global warming, greenhouse gases resulting from the production of electricity in coal-fired power plants gain increasing attention. One possible way to reduce such emissions is to gasify coal instead of burning it. The corresponding process is referred to as Integrated Gasification Combined Cycle and allows for the separation of CO{sub 2} before converting a synthesis gas into electrical energy. However, further improvements in efficiency and availability of this plant technology are needed to render the alternative generation of electricity sensible from an economic point of view. One corresponding approach introduces hot gas cleaning facilities to the gasification plant which guarantee a removal of slag particles from the synthesis gas at high temperatures. The development of such filters depends on the availability of data on the material properties of the coal ash slags to be withdrawn. In this respect, the surface tension is a relevant characteristic. Currently, the surface tension of real coal ash slags as well as of synthetic model systems was measured successfully by means of the sessile drop and the maximum bubble pressure method. With regard to the sessile drop technique, those experiments were conducted in a gasification-like atmosphere at temperatures of up to 1500 C. Furthermore, the pressure inside the experimental vessel was raised to 10 bar in order to allow for deriving the influence of this variable on the surface tension. In contrast, maximum bubble pressure trials were realised at atmospheric pressure while the gas atmosphere assured inert conditions. For performing sessile drop measurements, a corresponding apparatus was set up and is described in detail in this thesis. Three computer algorithms were employed to calculate surface tensions out of the photos of sessile drops and their individual performance was evaluated. A very good agreement between two of the codes was found while the third one

  7. Highly Selective H2 Separation Zeolite Membranes for Coal Gasification Membrane Reactor Applications

    Energy Technology Data Exchange (ETDEWEB)

    Mei Hong; Richard D. Noble; John L. Falconer

    2006-09-24

    Zeolite membranes are thermally, chemically, and mechanically stable. They also have tunable molecular sieving and catalytic ability. These unique properties make zeolite membrane an excellent candidate for use in catalytic membrane reactor applications related to coal conversion and gasification, which need high temperature and high pressure range separation in chemically challenging environment where existing technologies are inefficient or unable to operate. Small pore, good quality, and thin zeolite membranes are needed for highly selective H{sub 2} separation from other light gases (CO{sub 2}, CH{sub 4}, CO). However, zeolite membranes have not been successful for H{sub 2} separation from light gases because the zeolite pores are either too big or the membranes have a large number of defects. The objective of this study is to develop zeolite membranes that are more suitable for H{sub 2} separation. In an effort to tune the size of zeolite pores and/or to decrease the number of defects, medium-pore zeolite B-ZSM-5 (MFI) membranes were synthesized and silylated. Silylation on B-ZSM-5 crystals reduced MFI-zeolite pore volume, but had little effect on CO{sub 2} and CH{sub 4} adsorption. Silylation on B-ZSM-5 membranes increased H{sub 2} selectivity both in single component and in mixtures with CO{sub 2}CO{sub 2}, CH{sub 4}, or N2. Single gas and binary mixtures of H{sub 2}/CO{sub 2} and H{sub 2}/CH{sub 4} were separated through silylated B-ZSM-5 membranes at feed pressures up to 1.7 MPa and temperatures up to 773 K. For one BZSM-5 membrane after silylation, the H2/CO{sub 2} separation selectivity at 473 K increased from 1.4 to 37, whereas the H{sub 2}/CH{sub 4} separation selectivity increased from 1.6 to 33. Hydrogen permeance through a silylated B-ZSM-5 membrane was activated, but the CO{sub 2} and CH4 permeances decreased slightly with temperature in both single gas and in mixtures. Therefore, the H{sub 2} permeance and H{sub 2}/CO{sub 2} and H{sup 2} /CH{sub 4

  8. Safety Design of GE Water Coal Slurry Gasification Plant%GE 水煤浆气化装置的安全设计

    Institute of Scientific and Technical Information of China (English)

    沈林; 张振全

    2014-01-01

    The GE water coal slurry gasification plant is a complicated project with high risk. Therefore,safety design is significant. The paper introduces the risk and harmfulness of the GE water coal slurry gasification plant,and it takes safety design measure for equipment layout and piping.%GE 水煤浆气化装置是高风险的复杂工程,安全设计尤为重要。本文详述了 GE 水煤浆气化装置在生产中的危险性和危害性,并提出在设备布置与配管上采取的安全设计措施。

  9. Development of high energy density fuels from mild gasification of coal. Final report

    Energy Technology Data Exchange (ETDEWEB)

    1991-12-01

    METC has concluded that MCG technology has the potential to simultaneously satisfy the transportation and power generation fuel needs in the most cost-effective manner. MCG is based on low temperature pyrolysis, a technique known to the coal community for over a century. Most past pyrolysis developments were aimed at maximizing the liquids yield which results in a low quality tarry product requiring significant and capital intensive upgrading. By properly tailoring the pyrolysis severity to control the liquid yield-liquid quality relationship, it has been found that a higher quality distillate-boiling liquid can be readily ``skimmed`` from the coal. The resultant liquids have a much higher H/C ratio than conventional pyrolytic tars and therefore can be hydroprocessed at lower cost. These liquids are also extremely enriched in l-, 2-, and 3-ring aromatics. The co-product char material can be used in place of coal as a pulverized fuel (pf) for power generation in a coal combustor. In this situation where the original coal has a high sulfur content, the MCG process can be practiced with a coal-lime mixture and the calcium values retained on the char can tie up the unconverted coal sulfur upon pf combustion of the char. Lime has also been shown to improve the yield and quality of the MCG liquids.

  10. Development of high energy density fuels from mild gasification of coal

    Energy Technology Data Exchange (ETDEWEB)

    Greene, Marvin

    1991-12-01

    METC has concluded that MCG technology has the potential to simultaneously satisfy the transportation and power generation fuel needs in the most cost-effective manner. MCG is based on low temperature pyrolysis, a technique known to the coal community for over a century. Most past pyrolysis developments were aimed at maximizing the liquids yield which results in a low quality tarry product requiring significant and capital intensive upgrading. By properly tailoring the pyrolysis severity to control the liquid yield-liquid quality relationship, it has been found that a higher quality distillate-boiling liquid can be readily skimmed'' from the coal. The resultant liquids have a much higher H/C ratio than conventional pyrolytic tars and therefore can be hydroprocessed at lower cost. These liquids are also extremely enriched in l-, 2-, and 3-ring aromatics. The co-product char material can be used in place of coal as a pulverized fuel (pf) for power generation in a coal combustor. In this situation where the original coal has a high sulfur content, the MCG process can be practiced with a coal-lime mixture and the calcium values retained on the char can tie up the unconverted coal sulfur upon pf combustion of the char. Lime has also been shown to improve the yield and quality of the MCG liquids.

  11. Experiments and stochastic simulations of lignite coal during pyrolysis and gasification

    International Nuclear Information System (INIS)

    Highlights: ► Lignite pyrolysis and gasification has been conducted in a semi batch reactor. ► The objective is to understand mechanism of syngas evolution during pyrolysis. ► Stochastic simulations of lignite pyrolysis were conducted using Gillespie algorithm. ► First order, single step mechanism failed to fit cumulative yield of hydrogen. ► Evolution of hydrogen via pyrolysis of gaseous hydrocarbon following bridges scission. -- Abstract: Lignite pyrolysis and gasification has been conducted in a semi batch reactor at reactor temperatures of 800–950 °C in 50 °C intervals. CO2 has been used as the gasifying agent for gasification experiments. The objective of this investigation is to understand the mechanism of syngas evolution during pyrolysis and to unravel the effect of CO2 on pyrolysis mechanism. Stochastic simulations of lignite pyrolysis have been conducted using Gillespie algorithm. Two reaction mechanisms have been used in the simulations; first order, single step mechanism and the FLASHCHAIN mechanism. The first order single step mechanism was successful in fitting cumulative yield of CO2, CO, CH4 and other hydrocarbons (CnHm). The first order, single step failed to fit the cumulative yield of hydrogen, which suggests a more complex mechanism for hydrogen evolution. Evolution of CO2, CO, CH4, CnHm and H2 flow rates has been monitored. The only effect of CO2 on pyrolysis mechanism is promotion of reverse water gas shift reaction for the experiments described here. Methane evolution extended for slightly longer time than other hydrocarbons and hydrogen evolution extended for a slightly longer time than methane. This indicated the evolution of hydrogen via further pyrolysis of aliphatic hydrocarbon. It is also suggested that this step occurs in series after aliphatic hydrocarbons evolution by bridges scission.

  12. A comparison of circulating fluidised bed combustion and gasification power plant technologies for processing mixtures of coal, biomass and plastic waste

    Energy Technology Data Exchange (ETDEWEB)

    McIlveen-Wright, D.R.; Huang, Y.; McMullan, J.T. [NICERT, University of Ulster at Jordanstown, Newtownabbey BT37 0QB, Northern Ireland (United Kingdom); Pinto, F.; Franco, C.; Gulyurtlu, I. [INETI-DEECA, Estrada do Paco do Lumiar, 22, 1649-038 Lisboa (Portugal); Armesto, L.; Cabanillas, A. [CIEMAT, Avda Complutense, 22, 28040 Madrid (Spain); Caballero, M.A.; Aznar, M.P. [Chemical and Environmental Engineering Department, Centro Politecnico Superior, Maria de Luna, University of Saragossa, 50018 Saragossa (Spain)

    2006-09-15

    Environmental regulations concerning emission limitations from the use of fossil fuels in large combustion plants have stimulated interest in biomass for electricity generation. The main objective of the present study was to examine the technical and economic viability of using combustion and gasification of coal mixed with biomass and plastic wastes, with the aim of developing an environmentally acceptable process to decrease their amounts in the waste stream through energy recovery. Mixtures of a high ash coal with biomass and/or plastic using fluidised bed technologies (combustion and gasification) were considered. Experiments were carried out in laboratory and pilot plant fluidised bed systems on the combustion and air/catalyst and air/steam gasification of these feedstocks and the data obtained were used in the techno-economic analyses. The experimental results were used in simulations of medium to large-scale circulating fluidised bed (CFB) power generation plants. Techno-economic analysis of the modelled CFB combustion systems showed efficiencies of around 40.5% (and around 46.5% for the modelled CFB gasification systems) when fuelled solely by coal, which were only minimally affected by co-firing with up to 20% biomass and/or wastes. Specific investments were found to be around $2150/kWe to $2400/kWe ($1350/kWe to $1450/kWe) and break-even electricity selling prices to be around $68/MWh to $78/MWh ($49/MWh to $54/MWh). Their emissions were found to be within the emission limit values of the large combustion plant directive. Fluidised bed technologies were found to be very suitable for co-firing coal and biomass and/or plastic waste and to offer good options for the replacement of obsolete or polluting power plants. (author)

  13. A comparison of circulating fluidised bed combustion and gasification power plant technologies for processing mixtures of coal, biomass and plastic waste

    International Nuclear Information System (INIS)

    Environmental regulations concerning emission limitations from the use of fossil fuels in large combustion plants have stimulated interest in biomass for electricity generation. The main objective of the present study was to examine the technical and economic viability of using combustion and gasification of coal mixed with biomass and plastic wastes, with the aim of developing an environmentally acceptable process to decrease their amounts in the waste stream through energy recovery. Mixtures of a high ash coal with biomass and/or plastic using fluidised bed technologies (combustion and gasification) were considered. Experiments were carried out in laboratory and pilot plant fluidised bed systems on the combustion and air/catalyst and air/steam gasification of these feedstocks and the data obtained were used in the techno-economic analyses. The experimental results were used in simulations of medium to large-scale circulating fluidised bed (CFB) power generation plants. Techno-economic analysis of the modelled CFB combustion systems showed efficiencies of around 40.5% (and around 46.5% for the modelled CFB gasification systems) when fuelled solely by coal, which were only minimally affected by co-firing with up to 20% biomass and/or wastes. Specific investments were found to be around $2150/kWe to $2400/kWe ($1350/kWe to $1450/kWe) and break-even electricity selling prices to be around $68/MWh to $78/MWh ($49/MWh to $54/MWh). Their emissions were found to be within the emission limit values of the large combustion plant directive. Fluidised bed technologies were found to be very suitable for co-firing coal and biomass and/or plastic waste and to offer good options for the replacement of obsolete or polluting power plants. (author)

  14. Co-gasification of biomass and coal in a pressurised fluidised bed gasifier

    Energy Technology Data Exchange (ETDEWEB)

    Andries, L.; Hein, K.R.G. [Lab. for Thermal Power Engineering, Dept. of Mechanical Engineering and Marine Technology, Delft Univ. of Technology (Netherlands)

    1996-12-31

    The Laboratory for Thermal Power Engineering of the Delft University of Technology is participating in an EU funded, international, R + D project which is designed to aid European industry in addressing issues regarding co-utilisation of biomass and/or waste in advanced coal conversion processes. The project comprises three main programmes, each of which includes a number of smaller subprogrammes. The three main programmes are: Coal-biomass systems component development and design; Coal-biomass environmental studies; Techno-economic assessment studies. (orig)

  15. Fixed bed gasification for production of industrial fuel gas

    Energy Technology Data Exchange (ETDEWEB)

    1977-10-01

    This report summarizes the results of technical and economic evaluations of six commercially available, fixed-bed coal gasification processes for the production of industrial fuel gas. The study was performed for DOE and is intended to assist industrial companies in exploring the feasibility of producing gaseous fuels for both retrofit and new industrial plant situations. The report includes a technical analysis of the physical configuration, performance capabilities, and commercial experiments to-date for both air-blown and oxygen-blown fixed bed gasifiers. The product gas from these gasifiers is analyzed economically for three different degrees of cleanliness: (1) hot raw gas, (2) dust-, tar-, and oil-free gas, and (3) dust-, tar-, oil-free and desulfurized gas. The evaluations indicate that low-Btu gases produced from fixed bed gasifiers constitute one of the most logical short-term solutions for helping ease the shortage of natural gas for industrial fuel applications because the technology is well-proven and has been utilized on a commercial scale for several decades both in this country and overseas; time from initiation of design to commercial operation is about two years; the technology is not complicated to construct, operate, or maintain; and a reliable supply of product gas can be generated on-site. The advantages and disadvantages of fixed bed gasification technology are listed. The cost of the low Btu gas is estimated at $2 to $4 per MM Btu depending on gas purity, cost of coal ($20 to $50 per ton) and a number of specified assumptions with respect to financing, reliability, etc. (LTN)

  16. 煤气化废水深度处理与回用研究进展%Research progress on deep treatment and reclamation of coal gasification wastewater

    Institute of Scientific and Technical Information of China (English)

    张润楠; 范晓晨; 贺明睿; 苏延磊; 姜忠义

    2015-01-01

    The treatment of coal gasification wastewater is difficult because of its complex composition and many contaminants with high concentrations, such as oils, phenols and NH3-N. In this paper, the compositions and characteristics of the wastewater from coal gasification were analyzed and the feasibility of recent technologies for the deep treatment and reclamation of it were reviewed. Aiming to overcome the shortcomings of different technologies and to obtain high water recovery, the feasibility of multi-membrane technologies (ultrafiltration, nanofiltration, reverse osmosis, electrodialysis) for treating it deeply was specially discussed. At last, an outlook on the development trends of the technologies for the deep treatment and reclamation of coal gasification wastewater was given.%煤气化废水水质复杂,污染物浓度高,处理难度大.分析了煤气化废水的组成及特点,概述了煤气化废水深度处理与回用的工艺现状.针对不同工艺存在的问题,以提高水回收率为重点,探讨了多膜工艺(超滤、纳滤、反渗透、电渗析)深度处理煤气化废水的可行性,展望了煤气化废水深度处理与资源化利用工艺的发展方向.

  17. Water management issues in the underground gasification of coal and the subsequent use of the voids for long-term carbon dioxide storage

    Energy Technology Data Exchange (ETDEWEB)

    Younger, P.L. [Newcastle Univ., Newcastle Upon Tyne (United Kingdom). Newcastle Inst. for Research on Sustainability; Gonzalez, G. [Newcastle Univ., Newcastle Upon Tyne (United Kingdom). Sir Joseph Swan Inst. for Energy Research; Amezaga, J.M. [Newcastle Univ., Newcastle Upon Tyne (United Kingdom). School of Civil Engineering and Geosciences, Hydrogeochemical Engineering Research and Outreach

    2010-07-01

    A coupled underground coal gasification (UCG) and carbon capture and storage (CCS) technology was discussed. The technologies can be coupled so that voids created by mining can be uses as carbon dioxide (CO{sub 2}) storage sites. UCG involves the in-situ gasification of coal using directionally-drilled wells. The gasification is achieved by spontaneous combustion initiated by the injection of steam and oxygen. The rate of UCG is controlled by varying the availability of oxygen. The syngas produced during the process is drawn to the surface via neighbouring production boreholes where it can then be transported by pipeline for use in range of applications. Voids created by the UCG process will collapse, leaving high permeability zones isolated from the surface by low permeability superincumbent strata. The UCG goaf and relaxed roof strata will have permeabilities 1 to 3 orders of magnitude greater than the permeabilities of deep saline aquifers or hydrocarbon reservoirs. The void volume needed to store the CO{sub 2} produced from the syngas can be 4 or 5 times the volume occupied by the extracted coal. Risks for groundwater arising from UCG are groundwater depletion, contamination, and gas leakage. Prudent site selection and the use of an effective risk assessment framework are needed to ensure the successful implementation of UCG-CCS processes. 11 refs., 2 figs.

  18. Development of biological coal gasification (MicGAS Process). Eighth quarterly report

    Energy Technology Data Exchange (ETDEWEB)

    1992-07-28

    This report describes progress on three fronts of the project. First in studies to elucidate optimal growing conditions for the consortia of coal degraders employed indicates that best growth occurs with 0. 2% w/v Shefton T. Secondly in comparing the biodegradative properties of the coal degraders, isolates identified as Mic-1 and Mic-4 were the best performers. And lastly bioreactors studies in batch mode are related.

  19. Energy, Environmental, and Economic Analyses of Design Concepts for the Co-Production of Fuels and Chemicals with Electricity via Co-Gasification of Coal and Biomass

    Energy Technology Data Exchange (ETDEWEB)

    Eric Larson; Robert Williams; Thomas Kreutz; Ilkka Hannula; Andrea Lanzini; Guangjian Liu

    2012-03-11

    The overall objective of this project was to quantify the energy, environmental, and economic performance of industrial facilities that would coproduce electricity and transportation fuels or chemicals from a mixture of coal and biomass via co-gasification in a single pressurized, oxygen-blown, entrained-flow gasifier, with capture and storage of CO{sub 2} (CCS). The work sought to identify plant designs with promising (Nth plant) economics, superior environmental footprints, and the potential to be deployed at scale as a means for simultaneously achieving enhanced energy security and deep reductions in U.S. GHG emissions in the coming decades. Designs included systems using primarily already-commercialized component technologies, which may have the potential for near-term deployment at scale, as well as systems incorporating some advanced technologies at various stages of R&D. All of the coproduction designs have the common attribute of producing some electricity and also of capturing CO{sub 2} for storage. For each of the co-product pairs detailed process mass and energy simulations (using Aspen Plus software) were developed for a set of alternative process configurations, on the basis of which lifecycle greenhouse gas emissions, Nth plant economic performance, and other characteristics were evaluated for each configuration. In developing each set of process configurations, focused attention was given to understanding the influence of biomass input fraction and electricity output fraction. Self-consistent evaluations were also carried out for gasification-based reference systems producing only electricity from coal, including integrated gasification combined cycle (IGCC) and integrated gasification solid-oxide fuel cell (IGFC) systems. The reason biomass is considered as a co-feed with coal in cases when gasoline or olefins are co-produced with electricity is to help reduce lifecycle greenhouse gas (GHG) emissions for these systems. Storing biomass-derived CO

  20. Gasification in pulverized coal flames. Semi-annual progress report, April 1978--December 1978

    Energy Technology Data Exchange (ETDEWEB)

    Barnhart, J. S.; George, P. E.; Huang, H. G.; Laurendeau, N. M.

    1978-01-01

    A program to investigate the feasibility of using currently available pulverized coal burners to produce power or synthesis gas from coal is reported. Two configurations are considered: (1) the annular confined jet with secondary swirl, and (2) the vortex tube with tangential entry. The first burner is characterized by a single axial injector of high primary velocity; secondary swirl is used to control mixing and residence times. The second burner is modeled after the cyclone combustor; large residence times and slagging operation should lead to high carbon efficiencies. Species concentrations and temperature are measured both within and downstream of the gasifier chambers. These profiles are used to assess the influence of process variables such as pressure, solid/gas feed rates, swirl intensity, inlet temperature and geometrical injection pattern on both the rate and extent of coal conversion. Simple models governing entrained flow systems will be developed to further interpret the experimental data.

  1. CO2 GASIFICATION REACTIVITY OF BROWN COAL CHAR%一种褐煤热解煤焦的CO2气化反应特性

    Institute of Scientific and Technical Information of China (English)

    范冬梅; 张海霞; 朱治平; 吕清刚

    2012-01-01

    Based on the step utilization of brown coal pyrolysis, partial gasification, and residual carbon combustion, a brown coal from Shigouyi Coal Mine in Ningxia was chosen as research object to produce the rapid and slow coal chars at temperature of 700 ℃-950 ℃ in a hori- zontal tube furnace. The effect of pyrolysis conditions on carbon microcrystal structure and BET surface area of chars was investigated. The carbon dioxide gasification reactivity was analyzed by thermogravimetric-mass spectrometric technology, and different evolution indexes were used to characterize the reactivity of chars. It is found that the gasification rate of Shigouyi chars increases by more than 50% with the temperature increasing by 50 ℃. When the pyrolysis temperature rises, the carbon microcrystal structure of coal chars becomes more orderly and the BET surface area decreases. However, the gasification reactivity is mainly controlled by gasification temperature. The gasification reactivity of rapid pyrolyzed coal char is better than that of slow pyrolyzed coal char, and the difference between them become greater as gasification temperature rises. Average specific reaction rates of both rapid and slow pyrolyzed chars have a linear relationship with reaction index.%针对褐煤的热解-部分气化-残炭燃烧梯级利用工艺,以宁夏石沟驿褐煤为原料,采用水平管式炉在700℃~950℃温度范围内分别制备快速和慢速热解煤焦,考察了煤焦微晶结构和比表面积随制焦条件的变化.利用热重-质谱联用技术研究煤焦CO2气化反应特性,并采用不同评价指标对煤焦气化活性进行了表征.结果表明:气化温度每升高50℃,煤焦CO2气化反应速率增加50%以上;热解温度升高,虽然煤焦微晶结构的有序化程度加深,比表面积减小,但煤焦CO2气化反应活性主要受气化温度影响;快速热解煤焦的CO2气化反应活性高于慢速热解煤焦,二者的差异随着气化温度升

  2. Study of CO2 gasification characteristics on Hunyuan coal char%浑源煤焦的CO2气化特性研究

    Institute of Scientific and Technical Information of China (English)

    陈鸿伟; 吴亮; 高松; 韩亮; 索新良

    2011-01-01

    The reaction characteristics of Hunyuan coal chars with CO2 were investigated by means of isothermal gasification under different temperature from 750 ℃ ~950 ℃. The pyrolysis temperature, holding time, CO2 partial pressure and gasification temperature were analyzed for the effects on gasification characteristics. Hunyuan coal char shows good performance at the gasification temperature of 850 ℃. The gasification reaction activity decreases with gasification temperature. There is no remarkable difference between the 30 min char and the 50 min char, but there is a decrease in the reaction of 2 h char. The gasification reaction activity improves with the increase of CO2 partial pressure from 0. 05 -0. 1 Mpa. The activation energy is 126. 24 Kj/mol using half-time method, and the distributed activated energy model (DAEM) concretely describes the change of activation energy at different part of the reaction.%在750~950℃范围内,用等温气化的方法研究了热解温度、热解时间、CO2分压、气化温度等对浑源煤焦气化反应特性的影响.结果表明,浑源煤焦在850℃时的气化活性较好;随着制焦温度的提高,气化活性下降;30 main焦与50 main焦的气化活性无明显差异,而2h焦则表现出了随保温时间延长,气化活性降低的趋势;0.05~0.1 MPa范围内,煤焦的气化反应性随CO2分压的提高而提高;半衰期法计算的气化反应活化能为126.24 kJ/mol,分布活化能模型更加具体地反映了煤焦在不同反应阶段反应活性的变化规律.

  3. Low-rank coal research: Volume 1, Control technology, liquefaction, and gasification: Final report

    Energy Technology Data Exchange (ETDEWEB)

    Weber, G.F.; Collings, M.E.; Schelkoph, G.L.; Steadman, E.N.; Moretti, C.J.; Henke, K.R.; Rindt, J.R.; Hetland, M.D.; Knudson, C.L.; Willson, W.G.

    1987-04-01

    Volume I contains articles on SO/sub x//NO/sub x/ control, waste management, low-rank direct liquefaction, hydrogen production from low-rank coals, and advanced wastewater treatment. These articles have been entered individually into EDB and ERA. (LTN)

  4. Plastic waste elimination by co-gasification with coal and biomass in fluidized bed with air in pilot plant

    Energy Technology Data Exchange (ETDEWEB)

    Aznar, Maria P.; Caballero, Miguel A.; Sancho, Jesus A.; Frances, E. [Chemical and Environmental Engineering Department, Centro Politecnico Superior, Maria de Luna 3, University of Zaragoza, 50018 Zaragoza (Spain)

    2006-05-15

    Treatment of plastic waste by gasification in fluidized bed with air using dolomite as tar cracking catalyst has been studied. The gasifier has a 1 m high bed zone (diameter of 9.2 cm) followed by a 1 m high freeboard (diameter of 15.4 cm). The feedstock is composed of blends of plastic waste with pine wood sawdust and coal at flow rates of 1-4 kg/h. Operating variables studied were gasifier bed temperature (750-880 {sup o}C), equivalence ratio (0.30-0.46), feedstock composition and the influence of secondary air insertion in freeboard. Product distribution includes gas and char yields, gas composition (H{sub 2}, CO, CO{sub 2}, CH{sub 4}, light hydrocarbons), heating value and tar content in the flue gas. As a result, a gas with a medium hydrogen content (up to 15% dry basis) and low tar content (less than 0.5 g/m{sub n}{sup 3}) is obtained. (author)

  5. An advanced anaerobic biofilter with effluent recirculation for phenol removal and methane production in treatment of coal gasification wastewater.

    Science.gov (United States)

    Li, Yajie; Tabassum, Salma; Zhang, Zhenjia

    2016-09-01

    An advanced anaerobic biofilter (AF) was introduced for the treatment of coal gasification wastewater (CGW), and effluent recirculation was adopted to enhance phenol removal and methane production. The results indicated that AF was reliable in treating diluted CGW, while its efficiency and stability were seriously reduced when directly treating raw CGW. However, its performance could be greatly enhanced by effluent recirculation. Under optimal effluent recirculation of 0.5 to the influent, concentrations of chemical oxygen demand (COD) and total phenol in the effluent could reach as low as 234.0 and 14.2mg/L, respectively. Also, the rate of methane production reached 169.0mLCH4/L/day. Though CGW seemed to restrain the growth of anaerobic microorganisms, especially methanogens, the inhibition was temporary and reversible, and anaerobic bacteria presented strong tolerance. The activities of methanogens cultivated in CGW could quickly recover on feeding with glucose wastewater (GW). However, the adaptability of anaerobic bacteria to the CGW was very poor and the activity of methanogens could not be improved by long-term domestication. By analysis using the Haldane model, it was further confirmed that high effluent recirculation could result in high activity for hydrolytic bacteria and substrate affinity for toxic matters, but only suitable effluent recirculation could result in high methanogenic activity.

  6. Performance of the Full-scale Loop Hybrid Reactor Treating Coal Gasification Wastewater under Different Recirculation Modes

    Institute of Scientific and Technical Information of China (English)

    Qian Zhao; Hongjun Han; Fang Fang; Wang Bing

    2015-01-01

    This paper aims to investigate the simultaneous removal efficiencies of both COD and nitrogen in a single reactor treating coal gasification wastewater ( CGW ) . A novel loop hybrid reactor was developed and operated under different recirculation modes in order to achieve simultaneous removal of refractory compounds and total nitrogen ( TN) in a full⁃scale CGW treatment plant. Mid⁃ditch recirculation was superior to other operational modes in terms of the NH3⁃N and TN removal, resulting in a TN removal efficiency of 52. 3%. Although the system achieved equal COD removal rates under different recirculation modes, hydrophobic acid ( HPO⁃A) fraction of effluent dissolved organic matter ( DOMef) in mid⁃ditch recirculation mode accounted for 35.7%, compared to the proportions of 59. 2%, 45. 3% and 39. 4% for the other modes. The ultraviolet absorbance to dissolved organic carbon ratio test revealed that effluent under mid⁃ditch recirculation mode contained more non⁃aromatic hydrophilic components. Furthermore, appropriate recirculation and anoxic/oxic ( A/O) partitions were also demonstrated to remove some refractory metabolites ( phenols, alkanes, aniline, etc.), which reduced the chromaticity and improved the biodegradability.

  7. An advanced anaerobic biofilter with effluent recirculation for phenol removal and methane production in treatment of coal gasification wastewater.

    Science.gov (United States)

    Li, Yajie; Tabassum, Salma; Zhang, Zhenjia

    2016-09-01

    An advanced anaerobic biofilter (AF) was introduced for the treatment of coal gasification wastewater (CGW), and effluent recirculation was adopted to enhance phenol removal and methane production. The results indicated that AF was reliable in treating diluted CGW, while its efficiency and stability were seriously reduced when directly treating raw CGW. However, its performance could be greatly enhanced by effluent recirculation. Under optimal effluent recirculation of 0.5 to the influent, concentrations of chemical oxygen demand (COD) and total phenol in the effluent could reach as low as 234.0 and 14.2mg/L, respectively. Also, the rate of methane production reached 169.0mLCH4/L/day. Though CGW seemed to restrain the growth of anaerobic microorganisms, especially methanogens, the inhibition was temporary and reversible, and anaerobic bacteria presented strong tolerance. The activities of methanogens cultivated in CGW could quickly recover on feeding with glucose wastewater (GW). However, the adaptability of anaerobic bacteria to the CGW was very poor and the activity of methanogens could not be improved by long-term domestication. By analysis using the Haldane model, it was further confirmed that high effluent recirculation could result in high activity for hydrolytic bacteria and substrate affinity for toxic matters, but only suitable effluent recirculation could result in high methanogenic activity. PMID:27593269

  8. EXPERIMENTAL STUDY ON COAL GASIFICATION IN A CIRCULATING FLUIDIZED BED%循环流化床煤气化试验研究

    Institute of Scientific and Technical Information of China (English)

    张荣光; 那永洁; 吕清刚

    2005-01-01

    Experiment results on gasification of a bituminous coal in a pilot scale circulating fluidized bed at atmospheric pressure and different operation conditions, rates of coal feed from 5.4 to 8.14kg/h, ratios of steam/coal from 0.19 to 0.7kg/kg and ratios of air/coal from 2.8 to 3.67kg/kg,are reported. The effect of operation conditions on gas compositions, calorific values, carbon conversions and gasification efficiencies are analyzed. At present stage, the maximum calorific value of product gas was 3.84MJ/Nm3 and the highest coal conversion efficiency was 73.7%. Much carbon was lost in fly ash after the cyclone due to the short of the lift, the low gasification temperatures and the low separation efficiency of the cyclone for fine particles.Gasification temperature must be limited to 930℃ for Shenhua coal to avoid slagging.%在常压循环流化床中试装置上进行了神华煤的气化试验,试验条件:加煤速率5.4~8.14kg/h、蒸汽煤比0.19~0.7kg/kg、空气煤比2.8~3.67kg/kg,分析了试验条件对煤气组成、热值、碳转化率和煤气效率的影响.在该试验阶段获得的煤气的最高热值为3.84MJ/Nm3,最高碳转化率为73.6%.由于提升管的高度很小、气化温度较低以及旋风炉对细颗粒分离效率不高,导致损失于飞灰中碳较多.试验结果表明对神华煤而言,气化温度应低于930℃以避免结渣.

  9. Assessment and comparison of 100-MW coal gasification phosphoric acid fuel cell power plants

    Science.gov (United States)

    Lu, Cheng-Yi

    1988-01-01

    One of the advantages of fuel cell (FC) power plants is fuel versatility. With changes only in the fuel processor, the power plant will be able to accept a variety of fuels. This study was performed to design process diagrams, evaluate performance, and to estimate cost of 100 MW coal gasifier (CG)/phosphoric acid fuel cell (PAFC) power plant systems utilizing coal, which is the largest single potential source of alternate hydrocarbon liquids and gases in the United States, as the fuel. Results of this study will identify the most promising integrated CG/PAFC design and its near-optimal operating conditions. The comparison is based on the performance and cost of electricity which is calculated under consistent financial assumptions.

  10. Experimental Investigation of Thermal Characteristics of Kiwira Coal Waste with Rice Husk Blends for Gasification

    OpenAIRE

    Deodatus Kazawadi; John, Geoffrey R.; King’ondu, Cecil K.

    2014-01-01

    Eminent depletion of fossil fuels and environmental pollution are the key forces driving the implementation cofiring of fossil fuels and biomass. Cogasification as a technology is known to have advantages of low cost, high energy recovery, and environmental friendliness. The performance/efficiency of this energy recovery process substantially depends on thermal properties of the fuel. This paper presents experimental study of thermal behavior of Kiwira coal waste/rice husks blends. Compositio...

  11. Optimal control for a coal gasification plant with modern control theory

    Energy Technology Data Exchange (ETDEWEB)

    Katagiri, Y.; Kiso, F. [Hitachi Ltd. (Japan). Power and Industrial Systems, R & D Laboratory

    2000-07-01

    The paper proposes a model-based optimum control method for an integrated combined cycle plant. The coal gasifiers generates fuel and melts the ash. Its temperature is the most important variable for stable operation of the plant. But it is difficult to monitor the inner temperature of the gasifier as melted ash can stick to the thermocouples. The authors have tried to predict the temperature using dynamic models. 4 refs., 10 figs., 4 tabs.

  12. Experimental Investigation of Thermal Characteristics of Kiwira Coal Waste with Rice Husk Blends for Gasification

    Directory of Open Access Journals (Sweden)

    Deodatus Kazawadi

    2014-01-01

    Full Text Available Eminent depletion of fossil fuels and environmental pollution are the key forces driving the implementation cofiring of fossil fuels and biomass. Cogasification as a technology is known to have advantages of low cost, high energy recovery, and environmental friendliness. The performance/efficiency of this energy recovery process substantially depends on thermal properties of the fuel. This paper presents experimental study of thermal behavior of Kiwira coal waste/rice husks blends. Compositions of 0, 20, 40, 60, 80, and 100% weight percentage rice husk were studied using thermogravimetric analyzer at the heating rate of 10 K/min to 1273 K. Specifically, degradation rate, conversion rate, and kinetic parameters have been studied. Thermal stability of coal waste was found to be higher than that of rice husks. In addition, thermal stability of coal waste/rice husk blend was found to decrease with an increase of rice husks. In contrast, both the degradation and devolatilization rates increased with the amount of rice husk. On the other hand, the activation energy dramatically reduced from 131 kJ/mol at 0% rice husks to 75 kJ/mol at 100% rice husks. The reduction of activation energy is advantageous as it can be used to design efficient performance and cost effective cogasification process.

  13. Behaviour of gaseous alkali compounds from coal gasification; Kaasumaisten alkaliyhdisteiden kaeyttaeytyminen kivihiilen kaasutuksessa

    Energy Technology Data Exchange (ETDEWEB)

    Nykaenen, J. [Imatran Voima Oy, Vantaa (Finland)

    1996-12-01

    In this project the behaviour of alkali compounds has been studied with a chemical equilibrium model. The goal is to evaluate the possibilities to remove the sodium and potassium compounds together with the fly ash particles by using a ceramic honeycomb filter. The studied processes include both CO{sub 2}/O{sub 2}- and air-blown gasification and combustion. The results show that the difference between the processes with flue gas recirculation and air-blown processes is small. This is due to that the equilibrium concentration of the dominant gaseous alkali compound, chloride, is more or less the same in both processes. This research project is closely connected to the EU-project coordinated by the Delft University of Technology (DUT). In that project alkali concentration of the fuel gas from a 1.6 MW pilot plant will be measured. During the next phase of this research the results from DUT will be compared with the results of this presentation. (author)

  14. Power generation plants with carbon capture and storage: A techno-economic comparison between coal combustion and gasification technologies

    International Nuclear Information System (INIS)

    Highlights: • Techno-economic performance of coal-fired power plants (without and with CCS). • Without CCS system, USC is more efficient and cost-competitive than IGCC. • CCS energy penalties are more relevant for USC than IGCC. • Higher SNOX system costs are partially compensated by better USC performance. • CCS technologies cannot be profitable without adequate policies and incentives. - Abstract: Worldwide energy production requirements could not be fully satisfied by nuclear and renewables sources. Therefore a sustainable use of fossil fuels (coal in particular) will be required for several decades. In this scenario, carbon capture and storage (CCS) represents a key solution to control the global warming reducing carbon dioxide emissions. The integration between CCS technologies and power generation plants currently needs a demonstration at commercial scale to reduce both technological risks and high capital and operating cost. This paper compares, from the technical and economic points of view, the performance of three coal-fired power generation technologies: (i) ultra-supercritical (USC) plant equipped with a conventional flue gas treatment (CGT) process, (ii) USC plant equipped with SNOX technology for a combined removal of sulphur and nitrogen oxides and (iii) integrated gasification combined cycle (IGCC) plant based on a slurry-feed entrained-flow gasifier. Each technology was analysed in its configurations without and with CO2 capture, referring to a commercial-scale of 1000 MWth. Technical assessment was carried out by using simulation models implemented through Aspen Plus and Gate-Cycle tools, whereas economic assessment was performed through a properly developed simulation model. USC equipped with CGT systems shows an overall efficiency (43.7%) comparable to IGCC (43.9%), whereas introduction of SNOX technology increases USC efficiency up to 44.8%. Being the CCS energy penalties significantly higher for USC (about 10.5% points vs. about 8

  15. Technology characterization: high Btu gas transmission

    Energy Technology Data Exchange (ETDEWEB)

    None

    1977-04-01

    A technology characterization for high Btu gas transmission was prepared. The scope of work was confined to a literature review. The work was divided into four specific areas as follows: (1) a summary of pertinent information from the environmental report of the Great Lakes Gas Company for a 365-mile high pressure pipeline serving American Natural Gas Company's proposed lignite gasification plant in North Dakota; (2) statistical information concerning the operation of the existing United States natural gas transmission pipeline network; (3) a summary of pertinent information from the environmental impact statement of the United States Department of Interior for the proposed 1,619-mile Northern Border Pipeline from Morgan, Montana to Delmont, Pennsylvania; and (4) a summary of pertinent information from the environmental impact statement of the Federal Power Commission for a proposed El Paso Natural Gas Company 418-mile pipeline within the State of Texas which was to be constructed in response to the displacement of natural gas by Liquefied Natural Gas (LNG) importation on the East Coast.

  16. Development of an Integrated Multi-Contaminant Removal Process Applied to Warm Syngas Cleanup for Coal-Based Advanced Gasification Systems

    Energy Technology Data Exchange (ETDEWEB)

    Howard Meyer

    2010-11-30

    This project met the objective to further the development of an integrated multi-contaminant removal process in which H2S, NH3, HCl and heavy metals including Hg, As, Se and Cd present in the coal-derived syngas can be removed to specified levels in a single/integrated process step. The process supports the mission and goals of the Department of Energy’s Gasification Technologies Program, namely to enhance the performance of gasification systems, thus enabling U.S. industry to improve the competitiveness of gasification-based processes. The gasification program will reduce equipment costs, improve process environmental performance, and increase process reliability and flexibility. Two sulfur conversion concepts were tested in the laboratory under this project, i.e., the solventbased, high-pressure University of California Sulfur Recovery Process – High Pressure (UCSRP-HP) and the catalytic-based, direct oxidation (DO) section of the CrystaSulf-DO process. Each process required a polishing unit to meet the ultra-clean sulfur content goals of <50 ppbv (parts per billion by volume) as may be necessary for fuel cells or chemical production applications. UCSRP-HP was also tested for the removal of trace, non-sulfur contaminants, including ammonia, hydrogen chloride, and heavy metals. A bench-scale unit was commissioned and limited testing was performed with simulated syngas. Aspen-Plus®-based computer simulation models were prepared and the economics of the UCSRP-HP and CrystaSulf-DO processes were evaluated for a nominal 500 MWe, coal-based, IGCC power plant with carbon capture. This report covers the progress on the UCSRP-HP technology development and the CrystaSulf-DO technology.

  17. Development of an Integrated Multi-Contaminant Removal Process Applied to Warm Syngas Cleanup for Coal-Based Advanced Gasification Systems

    Energy Technology Data Exchange (ETDEWEB)

    Meyer, Howard

    2010-11-30

    This project met the objective to further the development of an integrated multi-contaminant removal process in which H2S, NH3, HCl and heavy metals including Hg, As, Se and Cd present in the coal-derived syngas can be removed to specified levels in a single/integrated process step. The process supports the mission and goals of the Department of Energy's Gasification Technologies Program, namely to enhance the performance of gasification systems, thus enabling U.S. industry to improve the competitiveness of gasification-based processes. The gasification program will reduce equipment costs, improve process environmental performance, and increase process reliability and flexibility. Two sulfur conversion concepts were tested in the laboratory under this project, i.e., the solventbased, high-pressure University of California Sulfur Recovery Process High Pressure (UCSRP-HP) and the catalytic-based, direct oxidation (DO) section of the CrystaSulf-DO process. Each process required a polishing unit to meet the ultra-clean sulfur content goals of <50 ppbv (parts per billion by volume) as may be necessary for fuel cells or chemical production applications. UCSRP-HP was also tested for the removal of trace, non-sulfur contaminants, including ammonia, hydrogen chloride, and heavy metals. A bench-scale unit was commissioned and limited testing was performed with simulated syngas. Aspen-Plus®-based computer simulation models were prepared and the economics of the UCSRP-HP and CrystaSulf-DO processes were evaluated for a nominal 500 MWe, coal-based, IGCC power plant with carbon capture. This report covers the progress on the UCSRP-HP technology development and the CrystaSulf-DO technology.

  18. Development of Biological Coal Gasification (MicGAS Process). Topical report, July 1991--February 1993

    Energy Technology Data Exchange (ETDEWEB)

    Srivastava, K.C.

    1993-06-01

    Laboratory and bench scale reactor research carried out during the report period confirms the feasibility of biomethanation of Texas lignite (TxL) and some other low-rank coals to methane by specifically developed unique anaerobic microbial consortia. The data obtained demonstrates specificity of a particular microbial consortium to a given lignite. Development of a suitable microbial consortium is the key to the success of the process. The Mic-1 consortium was developed to tolerate higher coal loadings of 1 and 5% TxL in comparison to initial loadings of 0.01% and 0.1% TxL. Moreover, the reaction period was reduced from 60 days to 14 to 21 days. The cost of the culture medium for bioconversion was reduced by studying the effect of different growth factors on the biomethanation capability of Mic-1 consortium. Four different bench scale bioreactor configurations, namely Rotating Biological Contactor (RBC), Upflow Fluidized Bed Reactor (UFBR), Trickle Bed Reactor (TBR), and Continuously Stirred Tank Reactor (CSTR) were evaluated for scale up studies. Preliminary results indicated highest biomethanation of TxL by the Mic-1 consortium in the CSTR, and lowest in the trickle bed reactor. However, highest methane production and process efficiency were obtained in the RBC.

  19. Off-design Characteristics of IGCC System Based on Two-stage Coal-slurry Gasification Technology

    Institute of Scientific and Technical Information of China (English)

    LIU gaoxin; WU Shaohua; LI Zhenzhong; WANG Yang

    2012-01-01

    The integrated gasification combined cycle system (IGCC) is often operated at off-design condition which has attracted much attention. But little research has been done on the IGCC system based on the two-stage coalslurry gasification technology which can increase the cold gas efficiency and decrease the oxygen consumption.

  20. 基于低碳经济的煤炭地下气化技术%Underground Coal Gasification Technology Based on Low-carbon Economy

    Institute of Scientific and Technical Information of China (English)

    王君

    2012-01-01

    用数据说明了煤炭地下气化技术开采能耗的低碳化、开采方式的低碳化、热效率的提高以及有利于碳捕获与封存方面的特点,从而论证了其在节能减排中的重要作用。在开采方式中因为CO2的循环利用、减少井巷工程和减少报废矿井煤炭自燃和矸石山自燃、煤与瓦斯共采等优良特性导致其本身就是一种天然的节能减排采煤方式。%The characters of low carbonization of exploitation energy consumption,low carbonization of mining method,high heat efficiency and availing carbon capture and sequestration of underground coal gasification are illustrated by data in this paper,thus its important role in energy-saving and emission-reduction is demonstrated.The excellent characteristics including cyclic utilization of CO2,reduction of shaft engineering,reduction of scrap mines and spontaneous combustion in gangue hills,simultaneous mining of methane and coal make underground coal gasification a nature mining way of energy saving.

  1. 浅析流化床生物质与煤共气化技术方案%Briefly Analyzing Scheme for Biomass and Coal Co-gasification Technology of Fluidized Bed

    Institute of Scientific and Technical Information of China (English)

    毕可军; 毛少祥; 孔北方; 柏林红

    2012-01-01

    In allusion to problems that the biomass was difficult to gasity independently, author has discussed the co-complemented technical scheme of biomass with coal co-gasification; has introduced the physical property of biomass and its gasification features; has discussed the technical features and process flow for pulverized coal gasification technology with fluidized bed of ash meh collection ; has presented the technical scheme to make co-gasification of biomass with coal on basis of pulverized coal gasification technology with fluidized bed of ash meh collection ; and also has presented the relative solution measures for existing problems.%针对生物质能源难以单独气化的问题,探讨了生物质与煤共气化的互补性技术方案;介绍了生物质的物理性质和气化特性;论述了灰融聚流化床粉煤气化技术的特点和工艺流程;提出了在灰融聚流化床粉煤气化的基础上进行生物质与煤共气化技术方案,对存在的问题提出了相关解决措施。

  2. Comparative Assessment of Gasification Based Coal Power Plants with Various CO2 Capture Technologies Producing Electricity and Hydrogen.

    Science.gov (United States)

    Mukherjee, Sanjay; Kumar, Prashant; Hosseini, Ali; Yang, Aidong; Fennell, Paul

    2014-02-20

    Seven different types of gasification-based coal conversion processes for producing mainly electricity and in some cases hydrogen (H2), with and without carbon dioxide (CO2) capture, were compared on a consistent basis through simulation studies. The flowsheet for each process was developed in a chemical process simulation tool "Aspen Plus". The pressure swing adsorption (PSA), physical absorption (Selexol), and chemical looping combustion (CLC) technologies were separately analyzed for processes with CO2 capture. The performances of the above three capture technologies were compared with respect to energetic and exergetic efficiencies, and the level of CO2 emission. The effect of air separation unit (ASU) and gas turbine (GT) integration on the power output of all the CO2 capture cases is assessed. Sensitivity analysis was carried out for the CLC process (electricity-only case) to examine the effect of temperature and water-cooling of the air reactor on the overall efficiency of the process. The results show that, when only electricity production in considered, the case using CLC technology has an electrical efficiency 1.3% and 2.3% higher than the PSA and Selexol based cases, respectively. The CLC based process achieves an overall CO2 capture efficiency of 99.9% in contrast to 89.9% for PSA and 93.5% for Selexol based processes. The overall efficiency of the CLC case for combined electricity and H2 production is marginally higher (by 0.3%) than Selexol and lower (by 0.6%) than PSA cases. The integration between the ASU and GT units benefits all three technologies in terms of electrical efficiency. Furthermore, our results suggest that it is favorable to operate the air reactor of the CLC process at higher temperatures with excess air supply in order to achieve higher power efficiency. PMID:24578590

  3. Do we have to consider temperature-dependent material properties in large-scale environmental impact assessments of underground coal gasification?

    Science.gov (United States)

    Otto, Christopher; Kempka, Thomas

    2015-04-01

    Underground coal gasification (UCG) can increase the world-wide coal reserves by utilization of coal deposits not mineable by conventional methods. The UCG process involves combusting coal in situ to produce a high-calorific synthesis gas which can be applied for electricity generation or chemical feedstock production. Apart from its high economic potentials, UCG may induce environmental impacts such as ground subsidence associated with groundwater pollution due to generation of hydraulic connectivities between the UCG reactor and adjacent aquifers. These changes overburden conductivity may introduce potential migration pathways for UCG contaminants such as organic (phenols, benzene, PAHs and heterocyclics) and inorganic (ammonia, sulphates, cyanides, and heavy metals) pollutants. Mitigation of potential environmental UCG impacts can be achieved by improving the understanding of coupled thermo-hydro-mechanical processes in the rocks surrounding the UCG reactor. In the present study, a coupled thermo-mechanical model has been developed to carry out a parameter sensitivity analysis and assess permeability changes derived from volumetric strain increments in the UCG reactor overburden. Our simulation results demonstrate that thermo-mechanical rock behavior is mainly influenced by the thermal expansion coefficient, tensile strength and elastic modulus of the surrounding rock. A comparison of temperature-dependent and temperature-independent simulation results indicates high variations in the distribution of total displacements in the UCG reactor vicinity related to thermal stress, but only negligible differences in permeability changes. Hence, temperature-dependent thermo-mechanical parameters have to be considered in the assessment of near-field UCG impacts, while far-field models can achieve a higher computational efficiency by using temperature-independent thermo-mechanical parameters. Considering the findings of the present study in the large-scale assessment of

  4. Hydrogen production and CO{sub 2} fixation by flue-gas treatment using methane tri-reforming or coke/coal gasification combined with lime carbonation

    Energy Technology Data Exchange (ETDEWEB)

    Halmann, M. [Weizmann Institute of Science, Department of Environmental Sciences and Energy Research, Rehovot 76100 (Israel); Steinfeld, A. [Department of Mechanical and Process Engineering, ETH Zurich, 8092 Zurich (Switzerland); Solar Technology Laboratory, Paul Scherrer Institute, 5232 Villigen (Switzerland)

    2009-10-15

    The production of hydrogen and the fixation of CO{sub 2} can be achieved by treatment of flue gases derived from fossil fuel fired power plants via catalytic methane tri-reforming or by coal gasification in the presence of CaO. A two-step process is designed to be carried out in two reactors: a) a catalytic gasifier or steam-reformer, operating exothermally at 900-1000 K, with inputs of the flue gas, a carbonaceous source, steam and air, as well as CaO from the calciner, and outputs of H{sub 2}, and of ''spent'' CaCO{sub 3} to the calciner; b) a calciner, operating endothermally at 1100-1300 K, with inputs of spent CaCO{sub 3} from the gasifier, make-up fresh CaCO{sub 3}, and outputs of CO{sub 2}, as well as of CaO, partly recycled to the gasifier and partly processed in a cement plant. Thermochemical equilibrium calculations along with mass/energy balances indicate that for flue-gas treatment by tri-reforming, CO{sub 2} emission avoidance of up to {proportional_to}59% and fossil fuel savings of up to {proportional_to}75% may be attained when concentrated solar energy is supplied as high-temperature process heat for the calcination step, all relative to conventional H{sub 2} production by coal gasification. If instead fossil fuel would be used to drive the calcination step, the CO{sub 2} emission avoidance and the fuel savings would be only 20% and 67%, respectively. Estimated annual H{sub 2} production from a coal-fired 500 MWe burner by the proposed flue-gas treatment using either CH{sub 4}-tri-reforming or coal gasification would amount to 0.7 x 10{sup 6} or 0.6 x 10{sup 6} metric tons H{sub 2}, respectively. Estimated fossil fuel consumption for H{sub 2} production by tri-reforming or coke gasification would be 149 or 143 GJ fuel/ton H{sub 2}. (author)

  5. Plasma gasification process: Modeling, simulation and comparison with conventional air gasification

    International Nuclear Information System (INIS)

    Highlights: ► Plasma/conventional gasification are modeled via Gibbs energy minimization. ► The model is applied to wide range of feedstock, tire, biomass, coal, oil shale. ► Plasma gasification show high efficiency for tire waste and coal. ► Efficiency is around 42% for plasma and 72% for conventional gasification. ► Lower plasma gasification efficiency justifies hazardous waste energy recovery. - Abstract: In this study, two methods of gasification are developed for the gasification of various feedstock, these are plasma gasification and conventional air gasification. The two methods are based on non-stoichiometric Gibbs energy minimization approach. The model takes into account the different type of feedstocks, which are analyzed at waste to energy lab at Masdar Institute, oxidizer used along with the plasma energy input and accurately evaluates the syngas composition. The developed model is applied for several types of feedstock, i.e. waste tire material, coal, plywood, pine needles, oil shale, and municipal solid waste (MSW), algae, treated/untreated wood, instigating air/steam as the plasma gas and only air as oxidizer for conventional gasification. The results of plasma gasification and conventional air gasification are calculated on the bases of product gas composition and the process efficiency. Results of plasma gasification shows that high gasification efficiency is achievable using both tire waste material and coal, also, the second law efficiency is calculated for plasma gasification that shows a relative high efficiency for tire and coal as compare to other feedstock. The average process efficiency for plasma gasification is calculated to be around 42%. On other hand the result of conventional gasification shows an average efficiency of 72%. The low efficiency of plasma gasification suggest that if only the disposal of hazard waste material is considered then plasma gasification can be a viable option to recover energy.

  6. Modelling of Underground Coal Gasification Process Using CFD Methods / Modelowanie Procesu Podziemnego Zgazowania Węgla Kamiennego Z Zastosowaniem Metod CFD

    Science.gov (United States)

    Wachowicz, Jan; Łączny, Jacek Marian; Iwaszenko, Sebastian; Janoszek, Tomasz; Cempa-Balewicz, Magdalena

    2015-09-01

    The results of model studies involving numerical simulation of underground coal gasification process are presented. For the purpose of the study, the software of computational fluid dynamics (CFD) was selected for simulation of underground coal gasification. Based on the review of the literature, it was decided that ANSYS-Fluent will be used as software for the performance of model studies. The ANSYS- -Fluent software was used for numerical calculations in order to identify the distribution of changes in the concentration of syngas components as a function of duration of coal gasification process. The nature of the calculations was predictive. A geometric model has been developed based on construction data of the georeactor used during the researches in Experimental Mine "Barbara" and Coal Mine "Wieczorek" and it was prepared by generating a numerical grid. Data concerning the georeactor power supply method and the parameters maintained during the process used to define the numerical model. Some part of data was supplemented based on the literature sources. The main assumption was to base the simulation of the georeactor operation on a mathematical models describing reactive fluid flow. Components of the process gas and the gasification agent move along the gasification channel and simulate physicochemical phenomena associated with the transfer of mass and energy as well as chemical reactions (together with the energy effect). Chemical reactions of the gasification process are based on a kinetic equation which determines the course of a particular type of equation of chemical coal gasification. The interaction of gas with the surrounding coal layer has also been described as a part of the model. The description concerned the transport of thermal energy. The coal seam and the mass rock are treated as a homogeneous body. Modelling studies assumed the coal gasification process is carried out with the participation of separately oxygen and air as a gasification agent

  7. High Pressure Biomass Gasification

    Energy Technology Data Exchange (ETDEWEB)

    Agrawal, Pradeep K

    2016-07-29

    According to the Billion Ton Report, the U.S. has a large supply of biomass available that can supplement fossil fuels for producing chemicals and transportation fuels. Agricultural waste, forest residue, and energy crops offer potential benefits: renewable feedstock, zero to low CO2 emissions depending on the specific source, and domestic supply availability. Biomass can be converted into chemicals and fuels using one of several approaches: (i) biological platform converts corn into ethanol by using depolymerization of cellulose to form sugars followed by fermentation, (ii) low-temperature pyrolysis to obtain bio-oils which must be treated to reduce oxygen content via HDO hydrodeoxygenation), and (iii) high temperature pyrolysis to produce syngas (CO + H2). This last approach consists of producing syngas using the thermal platform which can be used to produce a variety of chemicals and fuels. The goal of this project was to develop an improved understanding of the gasification of biomass at high pressure conditions and how various gasification parameters might affect the gasification behavior. Since most downstream applications of synags conversion (e.g., alcohol synthesis, Fischer-Tropsch synthesis etc) involve utilizing high pressure catalytic processes, there is an interest in carrying out the biomass gasification at high pressure which can potentially reduce the gasifier size and subsequent downstream cleaning processes. It is traditionally accepted that high pressure should increase the gasification rates (kinetic effect). There is also precedence from coal gasification literature from the 1970s that high pressure gasification would be a beneficial route to consider. Traditional approach of using thermogravimetric analyzer (TGA) or high-pressure themogravimetric analyzer (PTGA) worked well in understanding the gasification kinetics of coal gasification which was useful in designing high pressure coal gasification processes. However, similar approach for

  8. High Pressure Biomass Gasification

    Energy Technology Data Exchange (ETDEWEB)

    Agrawal, Pradeep K [Georgia Tech Research Corporation, Atlanta, GA (United States)

    2016-07-29

    According to the Billion Ton Report, the U.S. has a large supply of biomass available that can supplement fossil fuels for producing chemicals and transportation fuels. Agricultural waste, forest residue, and energy crops offer potential benefits: renewable feedstock, zero to low CO2 emissions depending on the specific source, and domestic supply availability. Biomass can be converted into chemicals and fuels using one of several approaches: (i) biological platform converts corn into ethanol by using depolymerization of cellulose to form sugars followed by fermentation, (ii) low-temperature pyrolysis to obtain bio-oils which must be treated to reduce oxygen content via HDO hydrodeoxygenation), and (iii) high temperature pyrolysis to produce syngas (CO + H2). This last approach consists of producing syngas using the thermal platform which can be used to produce a variety of chemicals and fuels. The goal of this project was to develop an improved understanding of the gasification of biomass at high pressure conditions and how various gasification parameters might affect the gasification behavior. Since most downstream applications of synags conversion (e.g., alcohol synthesis, Fischer-Tropsch synthesis etc) involve utilizing high pressure catalytic processes, there is an interest in carrying out the biomass gasification at high pressure which can potentially reduce the gasifier size and subsequent downstream cleaning processes. It is traditionally accepted that high pressure should increase the gasification rates (kinetic effect). There is also precedence from coal gasification literature from the 1970s that high pressure gasification would be a beneficial route to consider. Traditional approach of using thermogravimetric analyzer (TGA) or high-pressure themogravimetric analyzer (PTGA) worked well in understanding the gasification kinetics of coal gasification which was useful in designing high pressure coal gasification processes. However

  9. Exxon catalytic coal-gasification process development program. Quarterly technical progress report, October-December 1979

    Energy Technology Data Exchange (ETDEWEB)

    Euker, Jr, C. A.

    1980-03-01

    Work continued on the catalyst recovery screening studies to evaluate the economic impacts of alternative processing approaches and solid-liquid separation techniques. Equipment specifications have been completed for two cases with countercurrent water washing using rotary-drum filters for the solid-liquid separations. Material and energy balances have been completed for an alternative methane recovery process configuration using low pressure stripping which requires 26% less horsepower than the Study Design system. A study has been initiated to identify trace components which might be present in the CCG gas loop and to assess their potential impacts on the CCG process. This information will be used to assist in planning an appropriate series of analyses for the PDU gasifier effluent. A study has been initiated to evaluate the use of a small conventional steam reformer operating in parallel with a preheat furnace for heat input to the catalytic gasifier which avoids the potential problem of carbon laydown. Preliminary replies from ten manufacturers are being evaluated as part of a study to determine the types and performance of coal crushing equipment appropriate for commercial CCG plants. A material and energy balance computer model for the CCG reactor system has been completed. The new model will provide accurate, consistent and cost-efficient material and energy balances for the extensive laboratory guidance and process definition studies planned under the current program. Other activities are described briefly.

  10. 煤气废水酸化破乳预处理功效探讨%Pretreatment of Coal Gasification Wastewater by Acidification Demulsion

    Institute of Scientific and Technical Information of China (English)

    张文启; 马军; 杨世东; 张涛; 李永峰

    2006-01-01

    General pretreatment processes of ammonia stripping and phenols solvent extraction can reduce the concentration of toxic compounds of the coal gasification wastewater for the following biological treatment. However, some emulsified coal tar still exists in the influent and many substances in coal tar are refractory and toxic to microorganisms. This study is mainly on the removal of emulsified coal tar by acidification demulsion. The experimental results show that the acidification process of the wastewater by pure hydrochloric acid can reduce the chemical oxygen demand (COD), total organic carbon (TOC), total phenolics and oil about 3.1%-11.3%, 6%10.8%, 5.3%-8.6% and 25.2%-57.4% respectively with pH value in the range of 4 to 7. The analysis of molecular weight distribution indicates that compounds removed from the wastewater by this process are large molecular substances. The experiment also shows that the efficiency of COD removal in the demulsion process by different acids is different and the phosphoric acid is prominent. The preserved time of the wastewater also affects the efficiency of demulsion. Small amount low-cost solid additives including kaolin and diatomite can improve the rate of coal tar sedimentation and enhance the removal efficiency of organics in the phosphoric acidification process.

  11. Integration of in-situ CO2-oxy coal gasification with advanced power generating systems performing in a chemical looping approach of clean combustion

    International Nuclear Information System (INIS)

    Highlights: • Integration of CO2/O2 based UCG, CLC and CCS for clean coal utilization. • Incorporation of CLC system reduces the ASU load of the power plant. • Use of CO enriched UCG gas in Ni based CLC reduces the difficulty of heat balance. • Coupling of the proposed UCG with IGCC and IGST for the efficient power generation. • Demonstration of reduced CCS energy penalty in the advanced coupled system. - Abstract: Underground coal gasification (UCG) is a clean coal technology to utilize deep coal resources effectively. In-situ CO2-oxy coal gasification may eliminate the operational difficulty of the steam gasification process and utilize CO2 (greenhouse gas) effectively. Furthermore, it is necessary to convert the clean gasified energy from the UCG into clean combustion energy for an end-use. In order to achieve efficient clean power production, the present work investigates the thermodynamic feasibility of integration of CO2 based UCG with power generating systems operating in a chemical looping combustion (CLC) of product gas. The use of CO enriched syngas from O2/CO2 based UCG reduces the difficulty of the heat balance between a fuel reactor and an air reactor in a nickel oxygen-carrier based CLC system. Thermodynamic analyses have been made for various routes of power generation systems such as subcritical, supercritical and ultra-supercritical boiler based steam turbines and gas turbines for the UCG integrated system. It is shown, based on mass and energy balance analysis, that the integration of CO2 based UCG with the CLC system reduces the energy penalty of carbon capture and storage (CCS) significantly. A net thermal efficiency of 29.42% is estimated for the CCS incorporated system, which operates in a subcritical condition based steam turbine power plant. Furthermore, it is found that the efficiency of the proposed steam turbine system increases to 35.40% for an ultra-supercritical operating condition. The effect of operating temperature of the

  12. STUDY OF HYDROGEN PRODUCTION PROCESS FROM SLUDGE COAL SLURRY GASIFICATION%污泥煤浆气化制氢工艺研究

    Institute of Scientific and Technical Information of China (English)

    孙志刚; 亢万忠

    2012-01-01

    Both the method and the process flows for producing hydrogen through the gasification of sludge coal slurry made of excess activated sludge from sewage treatment plant and coal are introduced and the economy and reliability thereof analyzed. It has been found from the study that the effective gas at the outlet of sludge coal slurry gasifier amounts to approximately up to 80% ,the cold gas eiticiency is 12% and me syngas yield is 86%.The energy consumption in hydrogen production by sludge coal slurry gasification is 20.5 GJ/1 000 m3 H2.With each 5% increase of sludge addition, the energy consumption per unit hydrogen-making increases about 1.5%.For the hydrogen production by sludge coal slurry gasification,the cost of main raw materials is about RMB¥920.00/1 000 m3 H2 and with the increase of sludge addition, the cost decreases.Hydrogen-making by taking sludge may treat the wastes difficult to deal with in some other process and thus have good economic and environmental benefits.%介绍污水处理厂剩余污泥与煤制成污泥煤浆进行气化制氢的方法和流程,分析其经济性和可靠性。研究发现,污泥煤浆气化出口合成气有效气约为80%,冷煤气效率约为72%,合成气产出率约为86%。污泥煤浆制氢能耗约为20.5GJ/1000m3H2,污泥添加量每增加5%,单位制氢能耗增加1.5%。采用污泥煤浆制氢,主要原料成本约920元/1000m3H2,且随着污泥添加量的增加,制氢成本下降。采用污泥制氢能处理到非常难于处理的废弃物,具有很好的经济效益和环境效益。

  13. Coal gasification integration with solid oxide fuel cell and chemical looping combustion for high-efficiency power generation with inherent CO2 capture

    International Nuclear Information System (INIS)

    Highlights: • A novel power system integrating coal gasification with SOFC and chemical looping combustion. • The plant net power efficiency reaches 49.8% with complete CO2 separation. • Energy and exergy analysis of the entire plant is conducted. • Sensitivity analysis shows a nearly constant power output when SOFC temperature and pressure vary. • NiO oxygen carrier shows higher plant efficiency than using Fe2O3 and CuO. - Abstract: Since solid oxide fuel cells (SOFC) produce electricity with high energy conversion efficiency, and chemical looping combustion (CLC) is a process for fuel conversion with inherent CO2 separation, a novel combined cycle integrating coal gasification, solid oxide fuel cell, and chemical looping combustion was configured and analyzed. A thermodynamic analysis based on energy and exergy was performed to investigate the performance of the integrated system and its sensitivity to major operating parameters. The major findings include that (1) the plant net power efficiency reaches 49.8% with ∼100% CO2 capture for SOFC at 900 °C, 15 bar, fuel utilization factor = 0.85, fuel reactor temperature = 900 °C and air reactor temperature = 950 °C, using NiO as the oxygen carrier in the CLC unit. (2) In this parameter neighborhood the fuel utilization factor, the SOFC temperature and SOFC pressure have small effects on the plant net power efficiency because changes in pressure and temperature that increase the power generation by the SOFC tend to decrease the power generation by the gas turbine and steam cycle, and v.v.; an advantage of this system characteristic is that it maintains a nearly constant power output even when the temperature and pressure vary. (3) The largest exergy loss is in the gasification process, followed by those in the CO2 compression and the SOFC. (4) Compared with the CLC Fe2O3 and CuO oxygen carriers, NiO results in higher plant net power efficiency. To the authors’ knowledge, this is the first analysis

  14. Discussion of Automatic Control Valve Model Selection for Coal Gasification Working Condition%煤气化工况自控阀门选型探讨

    Institute of Scientific and Technical Information of China (English)

    刘志伟

    2013-01-01

    Automatic control valve plays a crucial role for the stable running of coal gasification plant. The water slurry gasification process is briefly described. The harsh conditions for coal slurry valve, oxygen valve, synthesis gas venting valve, lock slag valve, black water valve are evaluated according to the process characteristic. Based on the successful operating experience of same process, the valve design selection is discussed primarily. The advice on valve type, material, internals, sealed level and special treatment are given. It provides reference for instrument selection of similar process apparatus.%煤气化装置运行稳定与否,自控阀门起着关键的作用.简要介绍了水煤浆气化工艺,根据其工艺特征分别分析了煤浆阀、氧气阀、合成气放空阀、锁渣阀、黑水阀的严酷工况.依据同行业成功运行经验,重点对以上阀门的设计选型进行探讨,对阀门形式、材质、内件、密封等级及特殊处理给出了建议,为同类工艺装置的仪表选型提供了参考依据.

  15. Test and Application for Comprehensive Utilization Coal Sludge in Shell Coal Gasification Plant%壳牌煤气化装置之煤泥综合利用的试验及应用

    Institute of Scientific and Technical Information of China (English)

    蒋都钦

    2011-01-01

    河南龙宇煤化工有限公司正在运行的1套壳牌煤气化装置和正在安装的2台五环炉煤气化装置共产生煤泥220 t/d(设计排放量),该公司采用高压、高浓度、长距离、全封闭的管道输送方式,将煤泥输送到公用工程锅炉内进行二次焚烧,以实现大型煤气化装置生产资源的综合利用。简述了煤泥综合利用系统的工艺设备和工艺流程;论述了该系统的创新特点和技术优势;介绍了煤泥远距离管道输送以及配比燃烧的试验数据。结果表明,该系统投用后可处理气化装置废渣6万t/a,节约标煤0.9万t/a,直接经济效益约900万元/a。%One set of Shell coal Gasification plant has been operating and two sets of coal gasification plants with Wuhuan gasifier are installing in the Longyu Chemical Engineering Company Ltd.,from which 220 t/d(design quantity discharged)of coal sludge are formed totally,using high concentration,long distance and fully closed conveying mode by piping,this company will take the coal sludge to convey into the utility boiler for secondary incineration in order to realize the comprehensive utilization for production resource in the large-sized coal gasification plant.Author has simply described the process equipment and process flow for comprehensive utilization system;has discussed the innovation feature and the technology advantage of this system;has introduced the long distance conveyance of coal sludge by piping and the test data for combustion with a proper ratio of sludge.Result indicates that the 60 000 t/a of waste sludge can treated by this system after having been put into operation,9 000 t/a of standard coal is saved,direct economic benefit is about 9 million Yuan R.M.B.

  16. FUNDAMENTAL INVESTIGATION OF FUEL TRANSFORMATIONS IN PULVERIZED COAL COMBUSTION AND GASIFICATION TECHNOLOGIES

    Energy Technology Data Exchange (ETDEWEB)

    Robert Hurt; Joseph Calo; Thomas Fletcher; Alan Sayre

    2003-01-01

    The goal of this project is to carry out the necessary experiments and analyses to extend leading submodels of coal transformations to the new conditions anticipated in next-generation energy technologies. During the first project quarter, a technical kick-off meeting was held on the Brown campus involving PIs from Brown (Hurt, Calo), BYU (Fletcher), and B&W (Sayre, Burge). Following this first meeting the current version of CBK (Version 8) was transferred to B&W McDermott and the HP-CBK code developed by BYU was transferred to Brown to help guide the code development in this project. Also during the first project year, progress was reviewed at an all-hands meeting was held at Brigham Young University in August, 2001. The meeting was attended by PIs Fletcher, Hurt, Calo, and Sayre, and also by affiliated investigators Steven Burge from McDermott and Prof. William Hecker from BYU. During the first project year, significant progress was made on several fronts, as described in detail in the previous annual report. In the current second annual report, we report on progress made on two important project tasks. At Brown University: (1) Char combustion reactivities at 500 C in air were determined for a diverse set of solid fuels and organic model compound chars. These varied over 4 orders of magnitude for the chars prepared at 700 C, and over 3 orders of magnitude for the chars prepared at 1000 C. The resultant reactivities correlate poorly with organic elemental composition and with char surface area. (2) Specially-acquired model materials with minute amounts of inorganic matter exhibit low reactivities that fall in a narrow band as a function of wt-% carbon. Reactivities in this sample subset correlate reasonably well with total char surface area. (3) A hybrid chemical/statistical model was developed which explains most of the observed reactivity variation based on four variables: the amounts of nano-dispersed K, nanodispersed (Ca+Mg), elemental carbon (wt-% daf), and

  17. High-pressure coal fuel processor development

    Energy Technology Data Exchange (ETDEWEB)

    Greenhalgh, M.L.

    1992-11-01

    The objective of Subtask 1.1 Engine Feasibility was to conduct research needed to establish the technical feasibility of ignition and stable combustion of directly injected, 3,000 psi, low-Btu gas with glow plug ignition assist at diesel engine compression ratios. This objective was accomplished by designing, fabricating, testing and analyzing the combustion performance of synthesized low-Btu coal gas in a single-cylinder test engine combustion rig located at the Caterpillar Technical Center engine lab in Mossville, Illinois. The objective of Subtask 1.2 Fuel Processor Feasibility was to conduct research needed to establish the technical feasibility of air-blown, fixed-bed, high-pressure coal fuel processing at up to 3,000 psi operating pressure, incorporating in-bed sulfur and particulate capture. This objective was accomplished by designing, fabricating, testing and analyzing the performance of bench-scale processors located at Coal Technology Corporation (subcontractor) facilities in Bristol, Virginia. These two subtasks were carried out at widely separated locations and will be discussed in separate sections of this report. They were, however, independent in that the composition of the synthetic coal gas used to fuel the combustion rig was adjusted to reflect the range of exit gas compositions being produced on the fuel processor rig. Two major conclusions resulted from this task. First, direct injected, ignition assisted Diesel cycle engine combustion systems can be suitably modified to efficiently utilize these low-Btu gas fuels. Second, high pressure gasification of selected run-of-the-mine coals in batch-loaded fuel processors is feasible. These two findings, taken together, significantly reduce the perceived technical risks associated with the further development of the proposed coal gas fueled Diesel cycle power plant concept.

  18. The effect of additive chemicals on the viscosity of coal-petroleum coke-water slurry fuel for a gasification process

    Energy Technology Data Exchange (ETDEWEB)

    Yoon, S.J.; Choi, Y.C.; Lee, J.G. [Korean Institute of Energy Research, Taejon (Republic of Korea)

    2009-09-15

    As a preliminary study for the gasification of an anthracite and petroleum coke mixture, viscosity was measured at various temperatures (20-50{sup o}C, slurry concentrations (60-70 wt%) and additive amounts (0-0.8 wt%) by using an LV-II type viscometer. In addition, four types of different additives, sodium naphthalene sulfonate, poly(methyl methacrylate), polypropylene and a polypropylene glycol based additive, were applied to Korean anthracite, petroleum coke and mixtures of these materials, and the viscosity data were compared. Viscosity dependency values for coal, anthracite, bituminous and sub-bituminous coal, were compared, and it was found that a high content of moisture and particularly ash increases CWS viscosity. The four types of additives tested in this research can effectively diminish the viscosity of coal and especially petroleum coke-water slurry by more than 70% to 95%, respectively. Moreover, the sodium naphthalene sulfonate-based additive reduced the viscosity of coal and petroleum coke-water slurry best, especially at concentrations in excess of 65 wt%. Based on these results, highly loaded slurry created by mixing anthracite and petroleum coke with additives was achieved.

  19. Environmental control implications of generating electric power from coal. 1977 technology status report. Appendix A, Part 1. Coal preparation and cleaning assessment study

    Energy Technology Data Exchange (ETDEWEB)

    None

    1977-12-01

    This report evaluates the state of the art and effectiveness of physical coal cleaning as a potential strategy for controlling SO/sub x/ emissions in coal fired power generation. Coal properties which are significantly altered by physical coal cleaning were determined. The effects of the changes in properties as they relate to pulverized coal firing, fluidized bed combustion and low Btu gasification for combined cycle powered generation were studied. Available coal washability data were integrated by computer with U.S. coal reserve data. Approximately 18% of the demonstrated coal reserve were matched with washability data. Integrated data appear in the Appendix. Current coal preparation practices were reviewed. Future trends were determined. Five process flow sheets representing increasing levels of cleaning sophistication were prepared. The clean product from each flow sheet will meet U.S. EPA New Source Performance Standards. Capital and operating costs for each case were estimated. Environmental control technology and environmental impact associated with current coal preparation and cleaning operations were assessed. Physical coal cleaning is widely practiced today. Where applicable it represents the least expensive method of coal sulfur reduction. Developmental physical and chemical coal cleaning processes were studied. The chemical methods have the advantage of being able to remove both pyritic sulfur and organic sulfur present in the coal matrix. Further R and D efforts will be required before commercialization of these processes.

  20. Gasification/combined-cycle power generation: environmental assessment of alternative systems

    Energy Technology Data Exchange (ETDEWEB)

    1978-11-01

    This report provides a basis for the comparative assessment of the potential performance capability, technological development, and economic and environmental impact associated with the operation of integrated low-Btu coal-gasification/combined-cycle power systems. Characterization of the integrated power system in terms of fuel processing, power production, and auxiliary systems is followed up with comparisons of alternative integrated-plant-design/fuel combinations with reference to the conventional coal-fired power plant, taking into account both economic and environmental factors. The report includes an assessment of the effects of recent regulatory changes on the prospects for integrated power systems and establishes a timetable for the probable commercial development of such systems by the utilities.

  1. Pyrolysis and Gasification

    DEFF Research Database (Denmark)

    Astrup, Thomas; Bilitewski, B.

    2011-01-01

    . In Europe during World War II, wood-fueled gasifiers (or ‘gas generators’) were used to power cars during shortages of oil-based fuels. Sparked by oil price crises in 1970s and 1980s, further development in gasification technologies focused mainly on coal as a fuel to substitute for oil-based products...

  2. BURNER DESIGN CRITERIA FOR NOX CONTROL FROM LOW-BTU GAS COMBUSTION. VOLUME I. AMBIENT FUEL TEMPERATURE

    Science.gov (United States)

    The report gives results of a research program initiated to characterize problems associated with retrofitting existing utility boilers with low- and medium-Btu gases produced using commercially available coal conversion processes. All experimental results were gathered from a pi...

  3. Application of a validated gasification model to determine the impact of coal particle grinding size on carbon conversion

    KAUST Repository

    Kumar, Mayank

    2013-06-01

    In this paper, we describe the implementation of a comprehensive, previously validated multiscale model of entrained flow gasification to examine the impact of particle size on the gasification process in two different gasifier designs; the MHI and the GE gasifier. We show that the impact of the particle size depends on whether the char conversion process is kinetically limited or boundary layer diffusion-limited. Fine grinding helps accelerate char conversion under diffusion-control conditions, whereas the impact is not as noticeable under kinetic-control operation. The availability of particular gasification agents, namely O2 in the earlier sections of the gasifier or CO2 and H2O in the latter sections, as well as the temperature, are shown to have an impact on the relative importance of kinetics versus diffusion limitation. © 2013 Elsevier Ltd. All rights reserved.

  4. Process analysis for polygeneration of Fischer-Tropsch liquids and power with CO{sub 2} capture based on coal gasification

    Energy Technology Data Exchange (ETDEWEB)

    Ge-wen Yu; Yuan-yuan Xu; Xu Hao; Yong-wang Li; Guang-qi Liu [Chinese Academy of Sciences, Taiyuan (China). State Key Laboratory of Coal Conversion

    2010-05-15

    This paper designs four cases to investigate the performances of the polygeneration processes, which depend on the commercially ready technology to convert coal to liquid fuels (CTL) and electricity with CO{sub 2} sequestration. With Excel-Aspen Plus based models, mass and energy conversion are calculated in detail. The simulation shows that the thermal efficiency is down with the synfuels yield decrease though the electricity generation is increased. It also suggests that the largest low heat value (LHV) loss of coal occurs in the gasification unit. From the comparison of the four cases, prominent differences of coal energy transition appear in water-gas shift (WGS) units, Fischer-Tropsch (FT) synthesis and combined cycle processes. CO{sub 2} capture and vent are discussed and the results show that the vent amount of CO{sub 2} increases with the increase of percentage of the syngas going to produce electricity. The results also show that the ratio of carbon captured to total carbon increases from 58% to 93% which is an important contribution to cutting down the greenhouse gas vent. 40 refs., 3 figs., 4 tabs.

  5. 世界煤地下气化的快速发展%Rapid Progress of Underground Coal Gasification in the World

    Institute of Scientific and Technical Information of China (English)

    朱铭; 徐道一; 孙文鹏; 韩孟; 余学东

    2012-01-01

    Due to the rise of price of world oil and gas resources and serious environment problems, people again need choice in pri mary energy. Compared to nuclear energy, water and other renew able energy, people have to consider to the use of clean coal. Un derground coal gasification is a best choice. Now Australia,The U nited Kingdom, South African and so on have made quikly impor tant developments. They put the technologies for UCG-IGCC CCS, UCG-AFC-CCS, UCG-GTL-CCS together and realise the re ally emission reduction. The facts show that underground coal gasi fication (UCG) have the lower cost, higher effeciency and friendly environment. Especially the fuel cell power station of the scale 500 MW is being built and hydrogen as the fuel provided by UCG and finally achieved the zero emission. UCG is a golden key or a solu tion to ensure the security of country's energy, the reduction of CO2 emission and enviorment pollution, and the safety of mine workers body. So UCG should be the main direction of the primary energy for our country in the future.

  6. Comparative study of gasification of wood of coffee and coal plant fruit for dehydration; Estudo comparativo da gaseificacao da lenha de cafe e do carvao vegetal para desidratacao de frutas

    Energy Technology Data Exchange (ETDEWEB)

    Santos Filho, Jaime dos; Oliveira, Eron Sardinha de [Instituto Federal de Educacao, Ciencia e Tecnologia da Bahia (IFBA), Vitoria da Conquista, BA (Brazil)], Emails: jaime@ifba.edu.br; Silva, Jadir Nogueira da; Galvarro, Svetlana Fialho Soria [Universidade Federal de Vicosa (UFV), MG (Brazil). Dept. de Engenharia Agricola; Chaves, Modesto Antonio [Universidade Estadual do Sudoeste da Bahia (UESB), Itapetinga, BA (Brazil). Dept. de Engenharia de Alimentos

    2009-07-01

    Renewable energy sources, in particular the biomass, has been gaining more space in the national and global energy matrix, mainly by reducing dependence on fossil fuels and being ecologically correct. The gasification is a process that has been viable and more efficient than conventional ovens and burners. In this context, this work is justified and has its importance in studying various kinds of biomasses used as raw material for production of heated air through the gasification. The objective of this research is to conduct a comparative study of the gasification of the firewood of coffee and the vegetal coal, with heating air purpose for dehydration of fruit. The temperature of the drying air was kept in approximately 70 deg C, through the control of air entrance in the mixer. It was concluded that both the firewood of coffee and the vegetal coal have potential as a fuel for gasification, with purpose of fruits dehydration. However it is recommended the use of the vegetal coal as the fuel to supply hot and clean air for food drying processes. (author)

  7. Engineering-support services for the DOE/GRI Coal-Gasification Research Program. Quarterly technical progress report, July-September 1980

    Energy Technology Data Exchange (ETDEWEB)

    Bostwick, L.E.; Brancheau, R.J.; Castiglioni, B.P.

    1982-01-01

    Kellogg activities included contained monitoring of test operations at the Hygas, BI-GAS, Westinghoue, Exxon and Bell plant sites. Peat gasification laboratory tests were also monitored; Rockwell testing ended during June. Pilot Plant/PDU test runs monitored and reported were: Hygas Test 87 (the last of the pilot plant series), BI-GAS Tests G-13 and G-14, Westinghouse test runs TP-027, TP-027-4 and TP-027-5, Exxon test periods 19 through 21 and Bell Tests 2174 through 3195. Kellogg continued its work on the Hygas data base evaluation and began an evaluation of the scaleup risks of the Westinghouse oxygen-blown gasifier. Work under new task orders was initiated. The topics included are: Technical/Economic Assessments of Westinghouse, Exxon and Peatgas, Gasifier Vessel Design, Technical/Economic Comparisons of Westinghouse and U-Gas, Peat Harvesting and Dewatering, and Carbonyl Formation in Coal Gasification processes. Economics are essentially complete for the Screening Evaluations of Westinghouse, Exxon and Rockwell and report preparation has begun. Work on the Pilot/Plant PDU Safety Evaluation Task continued.

  8. Gasification to petrochemicals

    International Nuclear Information System (INIS)

    Gasification is often used to convert coal, petroleum coke and heavy hydrocarbons to gaseous products for hydrogenation in oil refining and upgrading. Gasification produces a variety of byproducts that can be used to produce petrochemicals. Primary petrochemical derivatives from sulfur, nitrogen, and oxygen can enhance the overall economics of the gasification process, and gasification by-products can be combined with other hydrocarbon feedstocks to produce a variety of secondary and tertiary petrochemical products. This presentation examined the potential for primary, secondary and tertiary petrochemicals derived from Alberta's oil sands industry. The gasification units associated with oil sands processing plants are the largest in the world, which suggests that syngas and other gasification products will benefit from economies of scale. A proposed flow scheme for oil sands bitumen using a naphtha cracker to create ethylene and other petrochemicals was presented as well as flow schemes for the creation of light hydrocarbons, syngas and aromatics. Ammonia and methanol synthesis processes from natural gas were reviewed, as well as issues concerning acetic acid synthesis and phenol synthesis from benzene and propylene. It was concluded that all the products and feedstocks reviewed in the analysis are readily transported and have established markets. refs., tabs., figs

  9. GASIFICATION BASED BIOMASS CO-FIRING

    Energy Technology Data Exchange (ETDEWEB)

    Babul Patel; Kevin McQuigg; Robert Toerne; John Bick

    2003-01-01

    Biomass gasification offers a practical way to use this widespread fuel source for co-firing traditional large utility boilers. The gasification process converts biomass into a low Btu producer gas that can be used as a supplemental fuel in an existing utility boiler. This strategy of co-firing is compatible with a variety of conventional boilers including natural gas and oil fired boilers, pulverized coal fired conventional and cyclone boilers. Gasification has the potential to address all problems associated with the other types of co-firing with minimum modifications to the existing boiler systems. Gasification can also utilize biomass sources that have been previously unsuitable due to size or processing requirements, facilitating a wider selection of biomass as fuel and providing opportunity in reduction of carbon dioxide emissions to the atmosphere through the commercialization of this technology. This study evaluated two plants: Wester Kentucky Energy Corporation's (WKE's) Reid Plant and TXU Energy's Monticello Plant for technical and economical feasibility. These plants were selected for their proximity to large supply of poultry litter in the area. The Reid plant is located in Henderson County in southwest Kentucky, with a large poultry processing facility nearby. Within a fifty-mile radius of the Reid plant, there are large-scale poultry farms that generate over 75,000 tons/year of poultry litter. The local poultry farmers are actively seeking environmentally more benign alternatives to the current use of the litter as landfill or as a farm spread as fertilizer. The Monticello plant is located in Titus County, TX near the town of Pittsburgh, TX, where again a large poultry processor and poultry farmers in the area generate over 110,000 tons/year of poultry litter. Disposal of this litter in the area is also a concern. This project offers a model opportunity to demonstrate the feasibility of biomass co-firing and at the same time eliminate

  10. 节能减排新技术——煤炭地下气化%A new technology for energy saving and emission reduction-underground coal gasification

    Institute of Scientific and Technical Information of China (English)

    辛林; 王作棠; 段天宏; 黄温钢; 张朋

    2012-01-01

    The role of underground coal gasification played in energy saving and emission reduction of coal exploitation and utilization was analyzed. By changing coal mining into gas mining, changing gas trans- portation into coal transportation, as well as applying co-mining of coal and gas and emission without coal gangue, the underground coal gasification could greatly reduce the carbon emission, and realize the capture, utilization and perpetual storage of CO2. Thus, the obvious results of energy saving and emission reduction could be obtained.%分析了煤炭地下气化技术在煤炭资源的开发和利用中的节能减排作用,煤炭地下气化技术通过采煤变采气、运煤变输气、煤与瓦斯共采及无矸石排放等方式,显著降低了碳排放,同时可实现CO2的捕集、利用和永久封存,节能减排效果显著。

  11. 水煤浆加压气化原料用煤的选择及更换%Summarization of Replacement and Choice of Coal Used in Coal-water Slurry Pressurization Gasification

    Institute of Scientific and Technical Information of China (English)

    范立明; 原俊杰; 赵新合

    2001-01-01

    渭河化肥厂原采用的黄陵煤,由于煤质灰分含量及灰熔点偏高,影响了德士古气化炉长周期稳定运行。经广泛调研分析之后,将原料煤更换为华亭煤,基本满足了气化炉长周期稳定运行的要求。本文对原料煤更换的原因进行了分析论证,对试烧及结果进行了总结,提出了今后原料煤选择的一些方法。%The feed coal firstly used in Weihe Chemical Fertilizer Plant was from Huangling,the gasifier could not running in a long period and stable because of the high ash content and higher ash fusion temperature point.After careful researching and analyzing,we changed coal from Huangling to Huating,therefore meet the demand of stable and long time running.The reason of replacing the coal is analyzed,the test running and the results are summarized in this paper.In the end,the methods to select the coal used in gasification process are put forward.

  12. CO-PRODUCTION OF HYDROGEN AND ELECTRICITY USING PRESSURIZED CIRCULATING FLUIDIZED BED GASIFICATION TECHNOLOGY

    Energy Technology Data Exchange (ETDEWEB)

    Zhen Fan

    2006-05-30

    Foster Wheeler has completed work under a U.S. Department of Energy cooperative agreement to develop a gasification equipment module that can serve as a building block for a variety of advanced, coal-fueled plants. When linked with other equipment blocks also under development, studies have shown that Foster Wheeler's gasification module can enable an electric generating plant to operate with an efficiency exceeding 60 percent (coal higher heating value basis) while producing near zero emissions of traditional stack gas pollutants. The heart of the equipment module is a pressurized circulating fluidized bed (PCFB) that is used to gasify the coal; it can operate with either air or oxygen and produces a coal-derived syngas without the formation of corrosive slag or sticky ash that can reduce plant availabilities. Rather than fuel a gas turbine for combined cycle power generation, the syngas can alternatively be processed to produce clean fuels and or chemicals. As a result, the study described herein was conducted to determine the performance and economics of using the syngas to produce hydrogen for sale to a nearby refinery in a hydrogen-electricity co-production plant setting. The plant is fueled with Pittsburgh No. 8 coal, produces 99.95 percent pure hydrogen at a rate of 260 tons per day and generates 255 MWe of power for sale. Based on an electricity sell price of $45/MWhr, the hydrogen has a 10-year levelized production cost of $6.75 per million Btu; this price is competitive with hydrogen produced by steam methane reforming at a natural gas price of $4/MMBtu. Hence, coal-fueled, PCFB gasifier-based plants appear to be a viable means for either high efficiency power generation or co-production of hydrogen and electricity. This report describes the PCFB gasifier-based plant, presents its performance and economics, and compares it to other coal-based and natural gas based hydrogen production technologies.

  13. Engineering support services for the DOE/GRI coal gasification research program. Quarterly technical progress report, January-March 1982

    Energy Technology Data Exchange (ETDEWEB)

    Bostwick, L.E.; Ethridge, T.R.; Starr, D.W.; Koneru, P.B.; Hubbard, D.A.; Shah, K.V.; Smith, M.R.; Ward, W.E.; Wong, E.W.

    1982-05-01

    Kellogg continued to actively monitor operations at BI-GAS, Westinghouse and IGT (for peat gasification). Pilot plant/PDU test runs which were monitored and reported included BI-GAS Tests G-18, G-18A and G-18B; Westinghouse PDU Test TP-032-1 and CFSF Test TP-M003; and Peatgas Pilot Plant Test No. 5. Kellogg also monitored winterization/maintenance activities at BI-GAS and Westinghouse and precommissioning of the IGT Wet Carbonization PDU. The final report on the Hygas Data Base Evaluation was issued, while final revisions were completed for the reports concerning PDU data base evaluations of Peatgas and single-stage peat gasification. Efforts toward completion of the brochure describing the DOE/GRI Joint Program proceeded. Normal MPC activities continued. Several technical progress reports were issued during this quarter.

  14. 铁元素对褐煤热解及气化特性的影响%Impact of Iron-loading on the Pyrolysis and Gasification Features of the Brown Coal

    Institute of Scientific and Technical Information of China (English)

    杨利; 王冬梅; 尹丰魁; 余江龙

    2011-01-01

    综述了铁元素对褐煤热解及气化的影响方面的研究进展,在褐煤中植入铁元素对褐煤热解和气化的半焦产物、气体产物的影响,分析了铁在褐煤热解和气化过程中的迁移和转化,并与褐煤中植入的其他金属元素产生的影响进行了简单对比.%Poly-generation system based on coal pyrolysis and gasification is one of the options of clean and efficient utilization of coal in China. In this paper, an overview of current status and progress of studies on the effects of iron loading on the pyrolysis and gasification features of brown coals upon heating has been provided with the changes in char and gaseous products because of iron-loading were summarized. The transformation of iron species during pyrolysis and gasification processes is discussed. The effect of iron-loading is also compared with that of other metals loaded into the brown coal.

  15. Entrained Flow Gasification of Biomass

    DEFF Research Database (Denmark)

    Qin, Ke

    . Biomass gasification experiments were performed in a laboratory-scale atmospheric pressure entrained flow reactor with the aim to investigate the effects of operating parameters and biomass types on syngas products. A wide range of operating parameters was involved: reactor temperature, steam/carbon ratio...... remained nearly unchanged with varying mixing ratio during straw/wood co-gasification, while increased gradually with increasing biomass mixing ratio during biomass/coal co-gasification. A mathematic model of biomass entrained flow gasification was developed. The model included mixing, drying and pyrolysis......, char-gas and soot-gas reactions, detailed gas-phase reactions, and mass and heat transfer. The model could reasonable predict the yields of syngas products obtained in the biomass gasification experiments. Moreover, the simulation results suggest that the soot can be completely converted and thereby...

  16. ANALYSIS OF ASH FUSION IN SHELL PULVERIZED-COAL GASIFICATION PROCESS%Shell粉煤气化工艺煤灰熔融性探析

    Institute of Scientific and Technical Information of China (English)

    李亚东; 王洪进; 王可运

    2011-01-01

    The process of fly ash formation and its features in Shell pulverized-coal gasification are introduced,the ash fusion analyzed and the operation proposal for a stable running of gasifier put forward.The ash fusion is not only related to the ash composition,but also to the interaction among the components in the ash during the combustion process.The temperature of ash fusion is mainly depending on the mineral composition in the coal,the composition and ratio of its oxides and combustion atmosphere.%介绍Shell粉煤气化工艺中飞灰的形成过程及其特性,对煤灰的熔融性进行探析并提出稳定气化炉运行的操作建议。煤灰的熔融特性不仅与灰的成分有关,还与燃烧过程中灰中各成分之间的相互作用有关。灰熔融性温度主要取决于煤中的矿物组成、其氧化物的成分和配比及燃烧气氛等。

  17. Integrated Sensing & Controls for Coal Gasification - Development of Model-Based Controls for GE's Gasifier & Syngas Cooler. Topical Rerport for Phase III

    Energy Technology Data Exchange (ETDEWEB)

    Kumar, Aditya

    2011-02-17

    This Topical Report for the final Phase III of the program summarizes the results from the Task 3 of the program. In this task, the separately designed extended Kalman Filter (EKF) and model predictive controls (MPC) with ideal sensing, developed in Phase II, were integrated to achieve the overall sensing and control system for the gasification section of an IGCC plant. The EKF and MPC algorithms were updated and re-tuned to achieve closed-loop system stability as well as good steady-state and transient control response. In particular, the performance of the integrated EKF and MPC solution was tested extensively through multiple simulation studies to achieve improved steady-state as well as transient performance, with coal as well as coal-petcoke blended fuel, in the presence of unknown modeling errors as well as sensor errors (noise and bias). The simulation studies demonstrated significant improvements in steady state and transient operation performance, similar to that achieved by MPC with ideal sensors in Phase II of the program.

  18. ELSAM/ELKRAFT: Draft for the plan of management for bio-energy. ELSAM/ELKRAFT: The electricity companies' programme for gasification of coal and biomass

    International Nuclear Information System (INIS)

    The Danish power companies have, since the middle of the 80's carried through a technology development effort for the use of bio-fuels in power (and dual-purpose power) plants. This note concerns the current status of the development and a sketch for an action programme for future effort. Straw is the largest unexploited potential. The use of bio-fuels does not produce so much carbon dioxide, but on the other hand biomass supply can fluctuate. Biofuels are also difficult to stoke, and expensive. Close co-operation between agriculture and forestry is necessary and risks are high for the involved sectors. It must be possible to use bio-fuels combined with coal to secure a sturdy and economic energy production, it is necessary to have a stable energy and industrial policy to maintain interest in the long term development effort, the contrasts of interest between natural gas and bio-fuels on the decentralized thermal power market must be clarified and the prices of bio-fuels must be made competitive by making supply and subsidies more effective. The main areas for future development are the bio-fuel resources, logistics and economy, straw in central power plants, gasification of coal and biomass, bio-fuels in decentralized cogeneration plants, biogas plants, conversion of biomass to synthetic fuels etc. A close co-ordination of ELSAM/ELKRAFT's development activities and cooperation between organizations in Denmark and abroad should be aimed at. (AB)

  19. Research and development to prepare and characterize robust coal/biomass mixtures for direct co-feeding into gasification systems

    Energy Technology Data Exchange (ETDEWEB)

    Felix, Larry [Inst. Of Gas Technology, Des Plaines, IL (United States); Farthing, William [Inst. Of Gas Technology, Des Plaines, IL (United States); Hoekman, S. Kent [Inst. Of Gas Technology, Des Plaines, IL (United States)

    2014-12-31

    This project was initiated on October 1, 2010 and utilizes equipment and research supported by the Department of Energy, National Energy Technology Laboratory, under Award Number DE- FE0005349. It is also based upon previous work supported by the Department of Energy, National Energy Technology Laboratory, under Award Numbers DOE-DE-FG36-01GOl1082, DE-FG36-02G012011 or DE-EE0000272. The overall goal of the work performed was to demonstrate and assess the economic viability of fast hydrothermal carbonization (HTC) for transforming lignocellulosic biomass into a densified, friable fuel to gasify like coal that can be easily blended with ground coal and coal fines and then be formed into robust, weather-resistant pellets and briquettes. The specific objectives of the project include: • Demonstration of the continuous production of a uniform densified and formed feedstock from loblolly pine (a lignocellulosic, short rotation woody crop) in a hydrothermal carbonization (HTC) process development unit (PDU). • Demonstration that finely divided bituminous coal and HTC loblolly pine can be blended to form 90/10 and 70/30 weight-percent mixtures of coal and HTC biomass for further processing by pelletization and briquetting equipment to form robust weather resistant pellets and/or briquettes suitable for transportation and long term storage. • Characterization of the coal-biomass pellets and briquettes to quantify their physical properties (e.g. flow properties, homogeneity, moisture content, particle size and shape), bulk physical properties (e.g. compressibility, heat transfer and friability) and assess their suitability for use as fuels for commercially-available coal gasifiers. • Perform economic analyses using Aspen-based process simulations to determine the costs for deploying and operating HTC processing facilities for the production of robust coal/biomass fuels suitable for fueling commercially-available coal-fired gasifiers. This Final Project Scientific

  20. Experimental study on the removal of ammonia nitrogen and total nitrogen with algae from coal-gasification wastewater%藻类去除煤气化废水氨氮及总氮的实验研究

    Institute of Scientific and Technical Information of China (English)

    刘肃力; 纪钦洪; 于广欣; 卿人韦

    2013-01-01

    The column photo-bioreactor has been used for algae removing ammonia nitrogen and total nitrogen with algae from coal-gasification wastewater.Experimental results show that under the optimized conditions,Scenedesmus quadricanda,Scnedesmus obliquus and compound algae (Tribonema and Phormidium) can make statistically thorough removal of the ammonia nitrogen from coal-gasification wastewater within 3 d,and the removing efficiency of total nitrogen from coal-gasification wastewater has reached the maximum on the 5th day,which is 86.02% with Scenedesmus quadricanda,83.33% with Senedesmus obliquus,and 71.81% with the compound algae.The results reveal that it is feasible to remove ammonia nitrogen and total nitrogen from coal gasification wastewater by using appropriate algae.Besides,compared with the biological nitrification/denitrification denitrogenation process,the process is also significantly original.%采用柱式光合反应器对藻类去除煤气化废水的氨氮及总氮开展了探索性实验研究.实验结果表明:优化条件下,四尾栅藻、斜生栅藻、混合藻(黄丝藻和席藻)都在3d内完全去除氨氮,同时总氮去除率都在第5天达到最大,分别是四尾栅藻86.02%,斜生栅藻83.33%,混合藻71.81%.说明选用合适的藻类去除煤气化废水的氨氮及总氮可行,同时相比生物硝化/反硝化脱氮工艺该方法具有一定的新颖性.

  1. Integrated Biomass Gasification with Catalytic Partial Oxidation for Selective Tar Conversion

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Lingzhi; Wei, Wei; Manke, Jeff; Vazquez, Arturo; Thompson, Jeff; Thompson, Mark

    2011-05-28

    Biomass gasification is a flexible and efficient way of utilizing widely available domestic renewable resources. Syngas from biomass has the potential for biofuels production, which will enhance energy security and environmental benefits. Additionally, with the successful development of low Btu fuel engines (e.g. GE Jenbacher engines), syngas from biomass can be efficiently used for power/heat co-generation. However, biomass gasification has not been widely commercialized because of a number of technical/economic issues related to gasifier design and syngas cleanup. Biomass gasification, due to its scale limitation, cannot afford to use pure oxygen as the gasification agent that used in coal gasification. Because, it uses air instead of oxygen, the biomass gasification temperature is much lower than well-understood coal gasification. The low temperature leads to a lot of tar formation and the tar can gum up the downstream equipment. Thus, the biomass gasification tar removal is a critical technology challenge for all types of biomass gasifiers. This USDA/DOE funded program (award number: DE-FG36-O8GO18085) aims to develop an advanced catalytic tar conversion system that can economically and efficiently convert tar into useful light gases (such as syngas) for downstream fuel synthesis or power generation. This program has been executed by GE Global Research in Irvine, CA, in collaboration with Professor Lanny Schmidt's group at the University of Minnesota (UoMn). Biomass gasification produces a raw syngas stream containing H2, CO, CO2, H2O, CH4 and other hydrocarbons, tars, char, and ash. Tars are defined as organic compounds that are condensable at room temperature and are assumed to be largely aromatic. Downstream units in biomass gasification such as gas engine, turbine or fuel synthesis reactors require stringent control in syngas quality, especially tar content to avoid plugging (gum) of downstream equipment. Tar- and ash-free syngas streams are a critical

  2. 褐煤气化煤气废水预处理装置的改进%Improvement of the Lignite Coal-gasification Wastewater Pretreatment Unit

    Institute of Scientific and Technical Information of China (English)

    耿庆文; 袁亚民; 盖恒军

    2012-01-01

    针对煤气化废水预处理脱酸脱氨段存在的处理能力不足、效率低下等问题,提出了改进的方案.通过提高塔设计压力和优化工艺流程,出水中残留的NH3质量浓度保持在200 mg/L以下,残留的H2S质量浓度低于50mg/L,完全满足了生化段的工艺要求,大大提高了生化段的实际处理能力.改造后,年副产液氨1.8万t左右,经济效益可观.%The bottleneck of the coal gasification wastewater pretreatment process was analyzed, and an improved process for sour gas and ammonia stripping was proposed to evaluate the performance of ammonia and sour gas removal. With the developed design, the residual concentration of ammonia, CO2, and H2S were reduced to less than 200 mg/L, 200 mg/L and 50 mg/L, respectively. This made biochemical treatment easier. From the debottlenecked units, 18 000 tons of liquid ammonia was produced as byproduct, and considerable economic benefits were gained. Successful experience can be shared from the improvement of the pretreatment process by many factories with similar units, which pave a sound way for wider application of the gasification technology.

  3. Development of biological coal gasification (MicGAS process). Final report, May 1, 1990--May 31, 1995

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1998-12-31

    ARCTECH has developed a novel process (MicGAS) for direct, anaerobic biomethanation of coals. Biomethanation potential of coals of different ranks (Anthracite, bitumious, sub-bitumious, and lignites of different types), by various microbial consortia, was investigated. Studies on biogasification of Texas Lignite (TxL) were conducted with a proprietary microbial consortium, Mic-1, isolated from hind guts of soil eating termites (Zootermopsis and Nasutitermes sp.) and further improved at ARCTECH. Various microbial populations of the Mic-1 consortium carry out the multi-step MicGAS Process. First, the primary coal degraders, or hydrolytic microbes, degrade the coal to high molecular weight (MW) compounds. Then acedogens ferment the high MW compounds to low MW volatile fatty acids. The volatile fatty acids are converted to acetate by acetogens, and the methanogens complete the biomethanation by converting acetate and CO{sub 2} to methane.

  4. Biofluid process: fluidised-bed gasification of biomass

    Energy Technology Data Exchange (ETDEWEB)

    Dittrich, A. [ATEKO a.s., Hradec Kralove (Czech Republic)

    1996-12-31

    Fluidised-bed gasification of biomass was developed by ATEKO by using long-term experience from coal gasification. An experimental unit was built and a number of tests, first with sawdust gasification, were carried out. A gas combustion engine combined with a power generator was installed and operated in power production. (orig.)

  5. Carbon stable isotope analysis as a tool for tracing temperature during the El Tremedal underground coal gasification at great depth

    Energy Technology Data Exchange (ETDEWEB)

    Brasseur, A.; Antenucci, D.; Bouquegneau, J.-M.; Coeme, A.; Dauby, P.; Letolle, R.; Mostade, M.; Pirlot, P.; Pirard, J.-P. [Universite de Liege, Liege (Belgium). Laboratoire de Genie Chimique, Institut de Chimie

    2002-01-01

    The new opportunity given by the underground gasifier developed at Alcorisa in Spain (Province of Teruel) in the framework of an European experiment has promoted a better understanding of gasification in a natural reactor. The thermodynamical equilibria of gasification reactions and the repartition of the stable isotopes of carbon ({sup 13}C/{sup 12}C) in the produced gases have been used to monitor the process. An estimation of the temperatures inside the gasifier and at the exhaust gas been performed. As shown by the isotopic balances, the tar formation is negligible or null and the pyrolysis zone spreads continuously. The study has confirmed the reality of the {sup 13}C isotopic abundance measurements for the system CO/CO{sub 2} as an indicator of the temperature inside the gasifier. During the gasifier expansion, the temperature at the exhaust decreases whereas the temperature inside the gasifier is practically constant showing a slight increasing trend. As pointed out by the data, the oxygen enrichment of the gasifying agent plays an important role on the estimated temperatures. 19 refs., 4 figs., 5 tabs.

  6. GASIFICATION FOR DISTRIBUTED GENERATION

    Energy Technology Data Exchange (ETDEWEB)

    Ronald C. Timpe; Michael D. Mann; Darren D. Schmidt

    2000-05-01

    A recent emphasis in gasification technology development has been directed toward reduced-scale gasifier systems for distributed generation at remote sites. The domestic distributed power generation market over the next decade is expected to be 5-6 gigawatts per year. The global increase is expected at 20 gigawatts over the next decade. The economics of gasification for distributed power generation are significantly improved when fuel transport is minimized. Until recently, gasification technology has been synonymous with coal conversion. Presently, however, interest centers on providing clean-burning fuel to remote sites that are not necessarily near coal supplies but have sufficient alternative carbonaceous material to feed a small gasifier. Gasifiers up to 50 MW are of current interest, with emphasis on those of 5-MW generating capacity. Internal combustion engines offer a more robust system for utilizing the fuel gas, while fuel cells and microturbines offer higher electric conversion efficiencies. The initial focus of this multiyear effort was on internal combustion engines and microturbines as more realistic near-term options for distributed generation. In this project, we studied emerging gasification technologies that can provide gas from regionally available feedstock as fuel to power generators under 30 MW in a distributed generation setting. Larger-scale gasification, primarily coal-fed, has been used commercially for more than 50 years to produce clean synthesis gas for the refining, chemical, and power industries. Commercial-scale gasification activities are under way at 113 sites in 22 countries in North and South America, Europe, Asia, Africa, and Australia, according to the Gasification Technologies Council. Gasification studies were carried out on alfalfa, black liquor (a high-sodium waste from the pulp industry), cow manure, and willow on the laboratory scale and on alfalfa, black liquor, and willow on the bench scale. Initial parametric tests

  7. Analyzing and Solving Problems of Centrifugal Pumps Occurred during the Commissioning of Shell Coal Gasification Plant%Shell煤气化装置离心泵试车问题分析与处理

    Institute of Scientific and Technical Information of China (English)

    尹俊杰; 赵瑞萍

    2012-01-01

    The problems of too great head of delivery, air sinuses, interlock, etc., which occurred to the discharge pump in the Yueyang Coal Gasification Plant, the hot water pump in the Anqing Coal Gasification Plant and the high pressure process water pumps in the Yueyang and Anqing coal gasification plants during the commissioning of these plants were analyzed respectively, taking the centrifugal pumps in the Yueyang and Anqing Shell gasification plants as examples. Relevant programs for solving these problems were proposed based on the theory of fluid handling mechanism. The practice of those programs verified their correctness and rationality. The method for solving problems of centrifugal pumps for chemical plants was thus summarized and can be served as a reference for other similar chemical plants.%针对Shell煤气化装置离心泵的应用,分别分析了岳阳煤气化装置排水泵、安庆煤气化装置热水泵及岳阳和安庆煤气化装置高压工艺水泵在试车过程中出现的扬程偏大、气缚和联锁等问题,结合流体输送机械理论,提出了相应的解决方案,并通过实施后的运行效果,检验了所提方案的正确性与合理性,从而总结出化工装置现场离心泵试车问题的处理方法,可供其他类似项目借鉴.

  8. Advanced treatment of biologically pretreated coal gasification wastewater using a novel anoxic moving bed biofilm reactor (ANMBBR)-biological aerated filter (BAF) system.

    Science.gov (United States)

    Zhuang, Haifeng; Han, Hongjun; Jia, Shengyong; Zhao, Qian; Hou, Baolin

    2014-04-01

    A novel system integrating anoxic moving bed biofilm reactor (ANMBBR) and biological aerated filter (BAF) with short-cut biological nitrogen removal (SBNR) process was investigated as advanced treatment of real biologically pretreated coal gasification wastewater (CGW). The results showed the system had efficient capacity of degradation of pollutants especially nitrogen removal. The best performance was obtained at hydraulic residence times of 12h and nitrite recycling ratios of 200%. The removal efficiencies of COD, total organic carbon, NH4(+)-N, total phenols and total nitrogen (TN) were 74.6%, 70.0%, 85.0%, 92.7% and 72.3%, the corresponding effluent concentrations were 35.1, 18.0, 4.8, 2.2 and 13.6mg/L, respectively. Compared with traditional A(2)/O process, the system had high performance of NH4(+)-N and TN removal, especially under the high toxic loading. Moreover, ANMBBR played a key role in eliminating toxicity and degrading refractory compounds, which was beneficial to improve biodegradability of raw wastewater for SBNR process.

  9. The feasibility of using combined TiO2 photocatalysis oxidation and MBBR process for advanced treatment of biologically pretreated coal gasification wastewater.

    Science.gov (United States)

    Xu, Peng; Han, Hongjun; Hou, Baolin; Zhuang, Haifeng; Jia, Shengyong; Wang, Dexin; Li, Kun; Zhao, Qian

    2015-01-01

    The study examined the feasibility of using combined heterogeneous photocatalysis oxidation (HPO) and moving bed biofilm reactor (MBBR) process for advanced treatment of biologically pretreated coal gasification wastewater (CGW). The results indicated that the TOC removal efficiency was significantly improved in HPO. Gas chromatography-mass spectrometry (GC-MS) analysis indicated that the HPO could be employed to eliminate bio-refractory and toxic compounds. Meanwhile, the BOD5/COD of the raw wastewater was increased from 0.08 to 0.49. Furthermore, in the integration of TiO2 photocatalysis oxidation and MBBR process, the effluent of COD, BOD5, TOC, NH4(+)-N and TN were 22.1 mg/L, 1.1 mg/L, 11.8 mg/L, 4.1mg/L and 13.7 mg/L, respectively, which all met class-I criteria of the Integrated Wastewater Discharge Standard (GB18918-2002, China). The total operating cost was 2.8CNY/t. Therefore, there is great potential for the combined system in engineering applications as a final treatment for biologically pretreated CGW. PMID:25934578

  10. Effects of silicon and titanium on the corrosion of low-alloy steels in a simulated coal gasification environment at 600 C

    Energy Technology Data Exchange (ETDEWEB)

    Soler, J.L.J.; Baxter, D.J.; Norton, J.F.

    1999-12-01

    Results of corrosion tests carried out on a series of Fe-12% Cr alloys in coal gasification environments t 600 C were studied. Effects of Si and Ti on corrosion resistance were assessed using data obtained from a commercial 12% Cr alloy, type 410 (UNS S41000), three specially cast model 12% Cr alloys containing 2.7% Si with Ti levels of 0%, 0.4% and 0.7%, respectively, and a higher alloy (type 28 [UNS N08028]) heat exchanger steel. Corrosion tests were carried out using simulated dry-feed entrained slagging gasifier gas The gas (64% carbon monoxide [CO], 3.8% carbon dioxide [CO{sub 2}], 0.8% hydrogen sulfide [H{sub 2}S], and balance H{sub 2} [in vol%]) was premixed and passed over the test pieces at a rate high enough to prevent thermodynamic equilibrium achievement. Results showed that Si had a strongly beneficial influence on corrosion resistance. Ti, depending upon the amount added, exerted a positive or negative influence on corrosion resistance and reduced problems associated with workability. The kinetics of corrosion were presented in terms of weight-change and metal-loss measurements, the synergistic influences of Si and Ti were discussed, and corrosion resistance was compared with that exhibited by a commercial 12% Cr steel and type 28, the higher alloy material.

  11. The feasibility of using combined TiO2 photocatalysis oxidation and MBBR process for advanced treatment of biologically pretreated coal gasification wastewater.

    Science.gov (United States)

    Xu, Peng; Han, Hongjun; Hou, Baolin; Zhuang, Haifeng; Jia, Shengyong; Wang, Dexin; Li, Kun; Zhao, Qian

    2015-01-01

    The study examined the feasibility of using combined heterogeneous photocatalysis oxidation (HPO) and moving bed biofilm reactor (MBBR) process for advanced treatment of biologically pretreated coal gasification wastewater (CGW). The results indicated that the TOC removal efficiency was significantly improved in HPO. Gas chromatography-mass spectrometry (GC-MS) analysis indicated that the HPO could be employed to eliminate bio-refractory and toxic compounds. Meanwhile, the BOD5/COD of the raw wastewater was increased from 0.08 to 0.49. Furthermore, in the integration of TiO2 photocatalysis oxidation and MBBR process, the effluent of COD, BOD5, TOC, NH4(+)-N and TN were 22.1 mg/L, 1.1 mg/L, 11.8 mg/L, 4.1mg/L and 13.7 mg/L, respectively, which all met class-I criteria of the Integrated Wastewater Discharge Standard (GB18918-2002, China). The total operating cost was 2.8CNY/t. Therefore, there is great potential for the combined system in engineering applications as a final treatment for biologically pretreated CGW.

  12. Cold test with a benchtop set-up for fluidized bed reactor using quartz sand to simulate gasification of coal cokes by concentrated solar radiation

    Science.gov (United States)

    Gokon, Nobuyuki; Tanabe, Tomoaki; Shimizu, Tadaaki; Kodama, Tatsuya

    2016-05-01

    The impacts of internal circulation of a mixture of coal-coke particles and quartz sand on the fluidization state in a fluidized bed reactor are investigated by a cold test with a benchtop set-up in order to design 10-30 kWth scale prototype windowed fluidized-bed reactor. Firstly, a basic relationship between pressure loss of inlet gas and gas velocity was experimentally examined using quartz sand with different particle sizes by a small-scale quartz tube with a distributor at ambient pressure and temperature. Based on the results, an appropriate particle range of quartz sand and layer height/layer diameter ratio (L/D ratio) was determined for a design of the fluidized bed reactor. Secondly, a windowed reactor mock-up was designed and fabricated for solar coke gasification using quartz sand as a bed material. The pressure loss between the inlet and outlet gases was examined, and descending cokes and sand particles on the sidewall of the reactor was observed in the reactor mock-up. The moving velocity and distance of descending particles/sands from the top to bottom of fluidized bed were measured by the visual observation of the colored tracer particles on outside wall of the reactor.

  13. Engineering support services for the DOE/GRI coal gasification research program. Safety audits of pilot plants and PDU's

    Energy Technology Data Exchange (ETDEWEB)

    Bostwick, L.E.; Hubbard, D.A.; Lee, M.D.; Miller, G.R.; Bernard, D.M.

    1981-04-01

    M.W. Kellogg (formerly Pullmann Kellogg) was requested by DOE to investigate and to evaluate normal and emergency operating procedures and the drawing record systems of the coal gasification pilot plants and process development units (PDU). The purpose of this Safety Audit was to identify deficiencies in operating policies or procedures which could lead to potential hazards. The evaluation of safety-related documentation at the pilot plants and PDU's was also included in the audit. The safety audit visits and meetings were conducted at the following research sites: Bell Aerosopace, BCR BI-GAS, Exxon, IGT Hygas/Peatgas, Rockwell International, and Westinghouse. Kellogg conducted the safety audits requested by DOE. These reviews show the developers as possessing very sincere, positive attitudes toward safety and as being committed to ongoing safety programs. Kellogg found that (in general) all of the developers: use written statements of objectives, operating procedures and check lists; have some form of formal safety training for operators; review equipment and procedural revisions with operators; and maintain timely and accurate drawing records.

  14. Treatment of coal gasification wastewater by a two-continuous UASB system with step-feed for COD and phenols removal

    Energy Technology Data Exchange (ETDEWEB)

    Wang, W.; Han, H.J.; Yuan, M.; Li, H.Q.; Fang, F.; Wang, K. [Harbin Institute of Technology, Harbin (China)

    2011-05-15

    A two-continuous mesophilic (37 {+-} 2{sup o}C) UASB system with step-feed was investigated as an attractive optimization strategy for enhancing COD and total phenols removal of the system and improving aerobic biodegradability of real coal gasification wastewater. Through the step-feed period, the maximum removal efficiencies of COD and total phenols reached 55-60% and 58-63% respectively in the system, at an influent flow distribution ratio of 0.2 and influent COD concentration of 2500 mg/L; the corresponding efficiencies were at low levels of 45-50% and 43-50% respectively at total HRT of 48 h during the single-feed period. The maximum specific methanogenic activity and substrate utilization rate were 592 {+-} 16 mg COD-CH{sub 4}/(gVSS d) and 89 {+-} 12 mg phenol/(gVSS d) during the step-feed operation. After the anaerobic digestion with step-feed, the aerobic effluent COD concentration decreased from 270 {+-} 9 to 215 {+-} 10 mg/L. The results suggested that step-feed enhanced the degradation of refractory organics in the second reactor.

  15. The pollutants removal and bacterial community dynamics relationship within a full-scale British Gas/Lurgi coal gasification wastewater treatment using a novel system.

    Science.gov (United States)

    Jia, Shengyong; Han, Hongjun; Zhuang, Haifeng; Hou, Baolin

    2016-01-01

    The novel system of EBA (based on external circulation anaerobic (EC) process-biological enhanced (BE) process-anoxic/oxic (A/O) process) was applied to treat the British Gas/Lurgi coal gasification wastewater in Erdos, China. After a long time of commissioning, the EBA system represented a stable and highly efficient performance, particularly, the concentrations of COD, NH4(+)-N, total organic carbon, total nitrogen and volatile phenols in the final effluent reached 53, 0.3, 18, 106mg/L and not detected, respectively. Both the GC-MS and fluorescence excitation-emission matrix analyses revealed significant variations of organic compositions in the effluent of different process. The results of high-throughput sequencing represented the EBA system composed 34 main bacteria which were affiliated to 7 phyla. In addition, the canonical correspondence analysis indicated high coherence among community composition, wastewater characteristics and environmental variables, in which the pH, mixed liquid suspended solids and total phenols loading were the most three significant variables. PMID:26476170

  16. 循环流化床锅炉掺烧气化渣和煤泥的可行性研究%Feasibility Study of Circulating Fluidized Bed Boiler Blending Burning Gasification Slag and Coal Slime

    Institute of Scientific and Technical Information of China (English)

    晁岳建; 王洪记

    2015-01-01

    在分析并借鉴气化渣、煤泥利用探索经验基础上,研究分析了气化渣的理化特性及入炉燃烧的可行性。通过流变性试验,确定了气化渣与煤泥以质量比1∶1(含水质量分数30%±2%)混合成浆后通过煤泥泵进行输送。气化渣、煤泥与原煤掺烧的综合发热量可满足锅炉设计的燃料要求,对锅炉效率及其安全稳定运行基本没有影响,可实现煤炭资源的综合利用。该项目实施后,不到2年即可收回投资,经济效益显著。%Based on analysis and using the experience of utilization investigation of gasification slag and coal slime for reference,the physical and chemical characteristics of gasification slag and feasibility of burning by boiler are studied and analyzed.By rheological behavior experiment,it is determined that gasification slag and coal slime are mixed by mass ratio 1 ∶1 (mass fraction of water holding 30% ±2%)into slurry and then transported by coal slime pump.The synthetic calorific value of blending burning of gasification slag,coal slime and raw coal can meet the requirement for fuel of boiler design,has basically no effect on boiler efficiency,safe and stable operation,being able to realize comprehensive utilization of coal resources.After implementation of the project,the investment can be recouped in less than 2 years,having remarkable economic benefit.

  17. Pressurized Ash Fusion Fluidized Bed Pulverized Coal Gasification Technology:its Superiority and Application Orientation%加压灰融聚流化床粉煤气化技术优势及应用方向

    Institute of Scientific and Technical Information of China (English)

    毕可军; 毛少祥; 孔北方; 柏林红

    2013-01-01

    An introduction is given to the technological features and process flowsheet of ash fusion fluidized bed pulverized coal gasification,and optimized process and technological superiority are analyzed in depth of the pressurized gasification technology.Based on its characteristics,follow-up process schemes are proposed for its use in gasification of high-sulfur pulverized coal for the production of methanol,hydrogen and IGCC.%介绍了灰融聚流化床粉煤气化技术特点、工艺流程,探析了加压灰融聚流化床粉煤气化技术的优化工艺、技术优势.根据加压灰融聚流化床粉煤气化技术的特点,提出了该技术应用于高硫粉煤气化制甲醇、制氢、整体煤气化联合循环发电(IGCC)的后续工艺方案.

  18. Gasification combined cycle power generation - process alternatives

    Energy Technology Data Exchange (ETDEWEB)

    Kurkela, E.; Korhonen, M.

    1988-01-01

    Interest in Integrated Gasification Combined Cycle (IGCC) power plants has recently increased also in Finland. The IGCC systems offer the potential of superior efficiency and environmental performance over conventional pulverized coal or peat fired boilers. Potential applications are both large-scale electricity production from coal and medium-scale combined heat and electricity production. In the latter case, the gasification process should also be applicable to peat and wood. Several IGCC processes have been developed in USA and in Europe. These processes differ from each other in many respects. Nearest to commercialization are processes, which employ oxygen gasification and cold gas cleanup. The Cool Water plant, which was brought into operation in 1984 in USA, has demonstrated the feasibility of an IGCC system using Texaco entrained-bed gasifier. Several pressurized fluidized-bed and fixed-bed gasification processes have also reached a pilot or demonstration stage with a wide variety of coals from lignite to hard coal. Pressurized fluidized-bed gasification of peat (Rheinbraun-HTW-process) will also be demonstrated at the peat ammonia plant of Kemira Oy, which will be commissioned in 1988 in Oulu, Finland. Oxygen gasification and cold gas cleanup are, however, economically viable only in large-scale applications. Technology is being developed to simplify the IGCC system, in order to reduce its capital costs and increase its efficiency. Air gasification combined with ho gas cleanup seems to have a great potential of improving the competitiveness of the IGCC system.

  19. Underground coal gasification with extended CO2 utilization as economic and carbon neutral approach to address energy and fertilizer supply shortages in Bangladesh

    Science.gov (United States)

    Nakaten, Natalie; Islam, Rafiqul; Kempka, Thomas

    2014-05-01

    The application of underground coal gasification (UCG) with proven carbon mitigation techniques may provide a carbon neutral approach to tackle electricity and fertilizer supply shortages in Bangladesh. UCG facilitates the utilization of deep-seated coal seams, not economically exploitable by conventional coal mining. The high-calorific synthesis gas produced by UCG can be used for e.g. electricity generation or as chemical raw material for hydrogen, methanol and fertilizer production. Kempka et al. (2010) carried out an integrated assessment of UCG operation, demonstrating that about 19 % of the CO2 produced during UCG may be mitigated by CO2 utilization in fertilizer production. In the present study, we investigated an extension of the UCG system by introducing excess CO2 storage in the gas deposit of the Bahkrabad gas field (40 km east of Dhaka, Bangladesh). This gas field still holds natural gas resources of 12.8 million tons of LNG equivalent, but is close to abandonment due to a low reservoir pressure. Consequently, applying enhanced gas recovery (EGR) by injection of excess carbon dioxide from the coupled UCG-urea process may mitigate carbon emissions and support natural gas production from the Bahkrabad gas field. To carry out an integrated techno-economic assessment of the coupled system, we adapted the techno-economic UCG-CCS model developed by Nakaten et al. (2014) to consider the urea and EGR processes. Reservoir simulations addressing EGR in the Bakhrabad gas field by utilization of excess carbon dioxide from the UCG process were carried out to account for the induced pressure increase in the reservoir, and thus additional gas recovery potentials. The Jamalganj coal field in Northwest Bangladesh provides favorable geological and infrastructural conditions for a UCG operation at coal seam depths of 640 m to 1,158 m. Excess CO2 can be transported via existing pipeline networks to the Bahkrabad gas field (about 300 km distance from the coal deposit) to be

  20. Engineering support services for the DOE/GRI coal gasification research program. Quarterly technical progress report, July-September 1979

    Energy Technology Data Exchange (ETDEWEB)

    Cover, A.E.; Bostwick, L.E.; Gunderson, J.M.

    1981-12-01

    Kellogg activities during the third quarter of 1979 included the continued monitoring of test operations at the Hygas, BI-GAS, Westinghouse, Exxon and Rockwell plant sites. Test runs monitored and reported were: Hygas 80, 81 and 82, BI-GAS G-8, G-8A and G-8B, Westinghouse TP-022-2, TP-023-1, Exxon startup activities and Rockwell 318-011 through 318-023. Kellogg continued to monitor design and construction of the Bell Aerospace PDU and the bench-scale and non-integrated PDU activities on peat at the IGT laboratories. Kellogg participated in discussion with DOE and GRI concerning the proposed extension of Kellogg's contract to 31 March 1981. Kellog personnel attended program review meetings at IGT in July, at Rockwell and C.F. Braun in August and at Westinghouse in September. Kellogg continued participation in Metals Properties Council activities. At the request of MPC members, Kellogg prepared a series of recommendations for obtaining data useful for future design of gasification plants. Kellogg personnel attended the semi-annual meeting of MPC Subcommittee 9. Work on the draft report on DOE Task No. 3, Consultation on Westinghouse PDU, has been completed. Work on DOE Task No. 4, PDU Screening Analysis continued with final definitions of process flowsheets and operating conditions. Kellogg continued work on DOE Task No. 5, Safety Assurance Study. Information and data are being gathered on the safety-related aspects of the several processes. Work on DOE Task No. 6, Westinghouse Risk Analysis, has been started.

  1. Reaction kinetics study of coal catalytic gasification in lab scale fixed bed reactor%小型固定床煤催化气化动力学研究

    Institute of Scientific and Technical Information of China (English)

    高攀; 顾松园; 钟思青; 金永明; 曹勇

    2015-01-01

    K2CO3 catalytic gasification of Neimeng brown coal was studied in a fixed bed reactor. The effects of catalyst loading, temperature, gasification agents, such as H2O and H2, and partial pressure of H2O on the carbon conversion and reaction rate were investigated. The results showed that K2CO3 could accelerated the rate of coal-steam gasification obviously, and the carbon conversion reached 70% with the addition of only 10% K2CO3 by mass at 700℃, while H2 inhibited the coal-steam gasification seriously. A kinetic reaction equation was proposed based on an n order and Langmuir-Hinshewood expression by evaluating the carbon conversion behavior. The gasification activity significantly increased with steam partial pressure. In the n order expression, the order nwas 0.87 and the activation energy was 169.2kJ/mol, and, in the L-H expression, the activation energy was 121.9kJ/mol.%以K2CO3和内蒙褐煤为研究对象,在小型固定床上考察了催化剂负载量、温度,氢气以及水蒸气分压对碳转化率和气化反应速率的影响。结果表明,K2CO3对煤焦-水蒸气气化反应有明显的催化作用,700℃,当添加10%的K2CO3,碳的转化率为70%,氢气的含量对煤焦-水蒸气的反应有明显的抑制作用,并采用n级速率方程和Langmuir-Hinshelwood速率方程考察了水蒸气分压的影响,分压提高,煤焦-水蒸气气化反应活性提高,采用n级速率方程得到煤-水蒸气气化反应级数为0.87,活化能为169.2kJ/mol;采用L-H方程得到活化能为121.9kJ/mol。

  2. SUBTASK 3.12 – GASIFICATION, WARM-GAS CLEANUP, AND LIQUID FUELS PRODUCTION WITH ILLINOIS COAL

    Energy Technology Data Exchange (ETDEWEB)

    Stanislowski, Joshua; Curran, Tyler; Henderson, Ann

    2014-06-30

    The goal of this project was to evaluate the performance of Illinois No. 6 coal blended with biomass in a small-scale entrained-flow gasifier and demonstrate the production of liquid fuels under three scenarios. The first scenario used traditional techniques for cleaning the syngas prior to Fischer–Tropsch (FT) synthesis, including gas sweetening with a physical solvent. In the second scenario, the CO2 was not removed from the gas stream prior to FT synthesis. In the third scenario, only warm-gas cleanup techniques were used, such that the feed gas to the FT unit contained both moisture and CO2. The results of the testing showed that the liquid fuels production from the FT catalyst was significantly hindered by the presence of moisture and CO2 in the syngas. Further testing would be needed to determine if this thermally efficient process is feasible with other FT catalysts. This subtask was funded through the EERC–U.S. Department of Energy (DOE) Joint Program on Research and Development for Fossil Energy-Related Resources Cooperative Agreement No. DE-FC26-08NT43291. Nonfederal funding was provided by the Illinois Clean Coal Institute.

  3. Effects of Design/Operating Parameters and Physical Properties on Slag Thickness and Heat Transfer during Coal Gasification

    Directory of Open Access Journals (Sweden)

    Insoo Ye

    2015-04-01

    Full Text Available The behaviors of the slag layers formed by the deposition of molten ash onto the wall are important for the operation of entrained coal gasifiers. In this study, the effects of design/operation parameters and slag properties on the slag behaviors were assessed in a commercial coal gasifier using numerical modeling. The parameters influenced the slag behaviors through mechanisms interrelated to the heat transfer, temperature, velocity, and viscosity of the slag layers. The velocity profile of the liquid slag was less sensitive to the variations in the parameters. Therefore, the change in the liquid slag thickness was typically smaller than that of the solid slag. The gas temperature was the most influential factor, because of its dominant effect on the radiative heat transfer to the slag layer. The solid slag thickness exponentially increased with higher gas temperatures. The influence of the ash deposition rate was diminished by the high-velocity region developed near the liquid slag surface. The slag viscosity significantly influenced the solid slag thickness through the corresponding changes in the critical temperature and the temperature gradient (heat flux. For the bottom cone of the gasifier, steeper angles were favorable in reducing the thickness of the slag layers.

  4. High-pressure coal fuel processor development. Task 1, Proof of principle testing

    Energy Technology Data Exchange (ETDEWEB)

    Greenhalgh, M.L.

    1992-11-01

    The objective of Subtask 1.1 Engine Feasibility was to conduct research needed to establish the technical feasibility of ignition and stable combustion of directly injected, 3,000 psi, low-Btu gas with glow plug ignition assist at diesel engine compression ratios. This objective was accomplished by designing, fabricating, testing and analyzing the combustion performance of synthesized low-Btu coal gas in a single-cylinder test engine combustion rig located at the Caterpillar Technical Center engine lab in Mossville, Illinois. The objective of Subtask 1.2 Fuel Processor Feasibility was to conduct research needed to establish the technical feasibility of air-blown, fixed-bed, high-pressure coal fuel processing at up to 3,000 psi operating pressure, incorporating in-bed sulfur and particulate capture. This objective was accomplished by designing, fabricating, testing and analyzing the performance of bench-scale processors located at Coal Technology Corporation (subcontractor) facilities in Bristol, Virginia. These two subtasks were carried out at widely separated locations and will be discussed in separate sections of this report. They were, however, independent in that the composition of the synthetic coal gas used to fuel the combustion rig was adjusted to reflect the range of exit gas compositions being produced on the fuel processor rig. Two major conclusions resulted from this task. First, direct injected, ignition assisted Diesel cycle engine combustion systems can be suitably modified to efficiently utilize these low-Btu gas fuels. Second, high pressure gasification of selected run-of-the-mine coals in batch-loaded fuel processors is feasible. These two findings, taken together, significantly reduce the perceived technical risks associated with the further development of the proposed coal gas fueled Diesel cycle power plant concept.

  5. Development of an advanced, continuous mild gasification process for the production of co-products technical evaluation. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Ness, R.O. Jr.; Runge, B.; Sharp, L.

    1992-11-01

    The University of North Dakota Energy and Environmental Research Center (EERC) and the AMAX Research and Development Center are cooperating in the development of a Mild Gasification process that will rapidly devolatilize coals of all ranks at relatively low temperatures between 930{degree} and 1470{degree}F (500{degree}and 800{degree}C) and near atmospheric pressure to produce primary products that include a reactive char, a hydrocarbon condensate, and a low-Btu gas. These will be upgraded in a ``coal refinery`` system having the flexibility to optimize products based on market demand. Task 2 of the four-task development sequence primarily covered bench-scale testing on a 10-gram thermogravimetric analyzer (TGA) and a 1 to 4-lb/hr continuous fluidized-bed reactor (CFBR). Tests were performed to determine product yields and qualities for the two major test coals-one a high-sulfur bituminous coal from the Illinois Basin (Indiana No. 3) and the other a low-sulfur subbituminous coal from the Powder River Basin (Wyodak). Results from Task 3, on product upgrading tests performed by AMAX Research and Development (R&D), are also reported. Task 4 included the construction, operation of a Process Research Unit (PRU), and the upgrading of the products. An economic evaluation of a commercial facility was made, based on the data produced in the PRU, CFBR, and the physical cleaning steps.

  6. Development of an advanced, continuous mild gasification process for the production of co-products technical evaluation

    Energy Technology Data Exchange (ETDEWEB)

    Ness, R.O. Jr.; Runge, B.; Sharp, L.

    1992-11-01

    The University of North Dakota Energy and Environmental Research Center (EERC) and the AMAX Research and Development Center are cooperating in the development of a Mild Gasification process that will rapidly devolatilize coals of all ranks at relatively low temperatures between 930[degree] and 1470[degree]F (500[degree]and 800[degree]C) and near atmospheric pressure to produce primary products that include a reactive char, a hydrocarbon condensate, and a low-Btu gas. These will be upgraded in a coal refinery'' system having the flexibility to optimize products based on market demand. Task 2 of the four-task development sequence primarily covered bench-scale testing on a 10-gram thermogravimetric analyzer (TGA) and a 1 to 4-lb/hr continuous fluidized-bed reactor (CFBR). Tests were performed to determine product yields and qualities for the two major test coals-one a high-sulfur bituminous coal from the Illinois Basin (Indiana No. 3) and the other a low-sulfur subbituminous coal from the Powder River Basin (Wyodak). Results from Task 3, on product upgrading tests performed by AMAX Research and Development (R D), are also reported. Task 4 included the construction, operation of a Process Research Unit (PRU), and the upgrading of the products. An economic evaluation of a commercial facility was made, based on the data produced in the PRU, CFBR, and the physical cleaning steps.

  7. Techno-economic assessment of hydrogen production from underground coal gasification (UCG) in Western Canada with carbon capture and sequestration (CCS) for upgrading bitumen from oil sands

    International Nuclear Information System (INIS)

    Highlights: • Development of a techno-economic model for UCG-CCS and SMR-CCS. • Estimation of H2 production costs with and without CCS for UCG and SMR. • UCG is more economical for H2 production with CCS. • SMR is more cost efficient for H2 production without CCS. • Cost competiveness is highly sensitive to the IRR differential between UCG and SMR. - Abstract: This paper examines the techno-economic viability of hydrogen production from underground coal gasification (UCG) in Western Canada, for the servicing of the oil sands bitumen upgrading industry. Hydrogen production for bitumen upgrading is predominantly achieved via steam methane reforming (SMR); which involves significant greenhouse gas (GHG) emissions along with considerable feedstock (natural gas) cost volatility. UCG is a formidable candidate for cost-competitive environmentally sustainable hydrogen production; given its negligible feedstock cost, the enormity of deep coal reserves in Western Canada and the favourable CO2 sequestration characteristics of potential UCG sites in the Western Canadian sedimentary basin (WCSB). Techno-economic models were developed for UCG and SMR with and without CCS, to estimate the cost of hydrogen production including delivery to a bitumen upgrader. In this paper, at base case conditions, a 5% internal rate of return (IRR) differential between UCG and SMR was considered so as to account for the increased investment risk associated with UCG. The cost of UCG hydrogen production without CCS is estimated to be $1.78/kg of H2. With CCS, this increases to range of $2.11–$2.70/kg of H2, depending on the distance of the site for CO2 sequestration from the UCG plant. The SMR hydrogen production cost without CCS is estimated to be $1.73/kg of H2. In similar fashion to UCG, this rises to a range of $2.14 to $2.41/kg of H2 with the consideration of CCS. Lastly, for hydrogen production without CCS, UCG has a superior cost competitiveness in comparison to SMR for an IRR

  8. Start-Up and Operation of the Pressurized-Pulverized-Coal Gasification Unit%贵州开阳粉煤加压气化装置开车及运行总结

    Institute of Scientific and Technical Information of China (English)

    吴艳军; 杨金

    2014-01-01

    Based on the 500 kt/a ammonia plant actual operation in our company ,describe the pressurized‐dry‐pulverized‐coal gasification unit process , start‐up , shut‐dow n and operation , the common problems and solutions are also described .%结合贵州开阳化工有限公司500 kt/a合成氨项目的实际情况,介绍干煤粉加压气化装置的工艺流程、开停车及运行状况,并阐述系统运行常见问题及其处理。

  9. Slag characterization and removal using pulse detonation for coal gasification. Quarterly research report, July 1--September 31, 1996

    Energy Technology Data Exchange (ETDEWEB)

    Huque, Z.; Mei, D.; Biney, P.O.; Zhou, J.; Ali, M.R.

    1996-10-25

    Boiler slagging and fouling as a result of inorganic impurities in combustion gases being deposited on heat transfer tubes have caused severe problems in coal-fired power plant operation. These problems are fuel, system design, and operating condition dependent. Conventional slag and ash removal methods include the use of in situ blowing or jet-type devices such as air or steam soot blowers and water lances. Pulse detonation technology for the purpose of removing slag and fouling deposits in coal-fired utility power plant boilers offers great potential. The detonation wave technique based on high impact velocity with sufficient energy and thermal shock on the slag deposited on gas contact surfaces offers a convenient, inexpensive, yet efficient and effective way to supplement existing slag removal methods. These detonation waves have been demonstrated experimentally to have exceptionally high shearing capability important to the task of removing slag and fouling deposits. Several tests have been performed with single shot detonation wave at University of Texas at Arlington to remove the slag deposit. To hold the slag deposit samples at the exit of detonation tube, two types of fixture was designed and fabricated. They are axial arrangement and triangular arrangement. The slag deposits from the utility boilers have been used to prepare the slag samples for the test. The experimental results show that the single shot detonation wave is capable of removing the entire slag (types of slag deposited on economizer, and air-heater, i.e., relatively softer slags) and 30% of the reheater slag (which is harder) even at a distance of 6 in. from the exit of a detonation engine tube. Wave strength and slag orientation also have different effects on the chipping off of the slag. The annual report discusses about the results obtained in effectively removing the slag.

  10. Coal surface control for advanced fine coal flotation

    Energy Technology Data Exchange (ETDEWEB)

    Fuerstenau, D.W.; Hanson, J.S.; Diao, J.; Harris, G.H.; De, A.; Sotillo, F. (California Univ., Berkeley, CA (United States)); Somasundaran, P.; Harris, C.C.; Vasudevan, T.; Liu, D.; Li, C. (Columbia Univ., New York, NY (United States)); Hu, W.; Zou, Y.; Chen, W. (Utah Univ., Salt Lake City, UT (United States)); Choudhry, V.; Shea, S.; Ghosh, A.; Sehgal, R. (Praxis Engineers, Inc., Milpitas, CA (United States))

    1992-03-01

    The initial goal of the research project was to develop methods of coal surface control in advanced froth flotation to achieve 90% pyritic sulfur rejection, while operating at Btu recoveries above 90% based on run-of-mine quality coal. Moreover, the technology is to concomitantly reduce the ash content significantly (to six percent or less) to provide a high-quality fuel to the boiler (ash removal also increases Btu content, which in turn decreases a coal's emission potential in terms of lbs SO{sub 2}/million Btu). (VC)

  11. Sensitivity of Fischer-Tropsch Synthesis and Water-Gas Shift Catalystes to Poisons form High-Temperature High-Pressure Entrained-Flow (EF) Oxygen-Blown Gasifier Gasification of Coal/Biomass Mixtures

    Energy Technology Data Exchange (ETDEWEB)

    Burton Davis; Gary Jacobs; Wenping Ma; Khalid Azzam; Janet ChakkamadathilMohandas; Wilson Shafer

    2009-09-30

    There has been a recent shift in interest in converting not only natural gas and coal derived syngas to Fischer-Tropsch synthesis products, but also converting biomass-derived syngas, as well as syngas derived from coal and biomass mixtures. As such, conventional catalysts based on iron and cobalt may not be suitable without proper development. This is because, while ash, sulfur compounds, traces of metals, halide compounds, and nitrogen-containing chemicals will likely be lower in concentration in syngas derived from mixtures of coal and biomass (i.e., using entrained-flow oxygen-blown gasifier gasification gasification) than solely from coal, other compounds may actually be increased. Of particular concern are compounds containing alkali chemicals like the chlorides of sodium and potassium. In the first year, University of Kentucky Center for Applied Energy Research (UK-CAER) researchers completed a number of tasks aimed at evaluating the sensitivity of cobalt and iron-based Fischer-Tropsch synthesis (FT) catalysts and a commercial iron-chromia high temperature water-gas shift catalyst (WGS) to alkali halides. This included the preparation of large batches of 0.5%Pt-25%Co/Al{sub 2}O{sub 3} and 100Fe: 5.1Si: 3.0K: 2.0Cu (high alpha) catalysts that were split up among the four different entities participating in the overall project; the testing of the catalysts under clean FT and WGS conditions; the testing of the Fe-Cr WGS catalyst under conditions of co-feeding NaCl and KCl; and the construction and start-up of the continuously stirred tank reactors (CSTRs) for poisoning investigations.

  12. Low-rank coal research

    Energy Technology Data Exchange (ETDEWEB)

    Weber, G. F.; Laudal, D. L.

    1989-01-01

    This work is a compilation of reports on ongoing research at the University of North Dakota. Topics include: Control Technology and Coal Preparation Research (SO{sub x}/NO{sub x} control, waste management), Advanced Research and Technology Development (turbine combustion phenomena, combustion inorganic transformation, coal/char reactivity, liquefaction reactivity of low-rank coals, gasification ash and slag characterization, fine particulate emissions), Combustion Research (fluidized bed combustion, beneficiation of low-rank coals, combustion characterization of low-rank coal fuels, diesel utilization of low-rank coals), Liquefaction Research (low-rank coal direct liquefaction), and Gasification Research (hydrogen production from low-rank coals, advanced wastewater treatment, mild gasification, color and residual COD removal from Synfuel wastewaters, Great Plains Gasification Plant, gasifier optimization).

  13. Development of Highly Durable and Reactive Regenerable Magnesium-Based Sorbents for CO2 Separation in Coal Gasification Process

    Energy Technology Data Exchange (ETDEWEB)

    Javad Abbasian; Armin Hassanzadeh Khayyat; Rachid B. Slimane

    2005-06-01

    The specific objective of this project was to develop physically durable and chemically regenerable MgO-based sorbents that can remove carbon dioxide from raw coal gas at operating condition prevailing in IGCC processes. A total of sixty two (62) different sorbents were prepared in this project. The sorbents were prepared either by various sol-gel techniques (22 formulations) or modification of dolomite (40 formulations). The sorbents were prepared in the form of pellets and in granular forms. The solgel based sorbents had very high physical strength, relatively high surface area, and very low average pore diameter. The magnesium content of the sorbents was estimated to be 4-6 % w/w. To improve the reactivity of the sorbents toward CO{sub 2}, The sorbents were impregnated with potassium salts. The potassium content of the sorbents was about 5%. The dolomite-based sorbents were prepared by calcination of dolomite at various temperature and calcination environment (CO{sub 2} partial pressure and moisture). Potassium carbonate was added to the half-calcined dolomite through wet impregnation method. The estimated potassium content of the impregnated sorbents was in the range of 1-6% w/w. In general, the modified dolomite sorbents have significantly higher magnesium content, larger pore diameter and lower surface area, resulting in significantly higher reactivity compared to the sol-gel sorbents. The reactivities of a number of sorbents toward CO{sub 2} were determined in a Thermogravimetric Analyzer (TGA) unit. The results indicated that at the low CO{sub 2} partial pressures (i.e., 1 atm), the reactivities of the sorbents toward CO{sub 2} are very low. At elevated pressures (i.e., CO{sub 2} partial pressure of 10 bar) the maximum conversion of MgO obtained with the sol-gel based sorbents was about 5%, which corresponds to a maximum CO{sub 2} absorption capacity of less than 1%. The overall capacity of modified dolomite sorbents were at least one order of magnitude

  14. Gasification of refuse-derived fuel in a high throughput gasification system

    International Nuclear Information System (INIS)

    Increasing quantities of municipal wastes have led to the development of numerous technologies for combustion or gasification of these wastes. Under sponsorship of the Department of Energy, Battelle has completed a preliminary investigation of gasification of prepared municipal wastes [refuse derived fuel (RDF)] to produce a medium Btu gas without oxygen in its High Throughput Gasification system. A successful test program was conducted in a 12 TPD Process Research Unit (PRU) to provide data on product gas composition and production rates possible with the RDF feedstock. Test data generated during the program were compared to an extensive data base generated with wood in the research unit. Results of this test program are presented along with data on waste water characteristics from the PRU. Data generated during the experimental program were used in the generation of a process conceptual design. A preliminary economic evaluation based on this design indicates that the Battelle process provides significant economic benefits when compared to mass burn technologies

  15. 焦化萘油制备高效气化水煤浆添加剂研究%Research on using coking naphthalene oil to do the preparation of efficient gasification coal water mixture additive

    Institute of Scientific and Technical Information of China (English)

    王国房

    2016-01-01

    In order to broaden the sources of synthetic raw materials and improve the cost performance,we used the coking naphthalene oil fraction as the main raw material,and designed and synthetized a type of efficient gasification coal water mixture additive.Using single factor method, the main synthesis parameters like sulfonation temperature, sulfonation time, condensation temperature and condensation time were researched, through the slurry ability experiment, the optimal synthesis conditions could be determined, and the comparison with naphthalene efficient coal water mixture additive was done,the feasibility and advantages of using naphthalene oil in synthesis of efficient gasification coal water mixture additive were discussed.The results showed that: the synthesis should be carried on when the sulfonation temperature was 160 ℃, the sulfonation time was 2. 5 h,the condensation temperature was 105 ℃,and the condensation time was 5h, the dispersion performance was equal to the naphthalene additive, and the cost was reduced, so that the synthetized naphthalene oil efficient gasification coal water mixture additive had the obvious value for market application.%为拓宽水煤浆添加剂的合成原料来源及提高其性价比,以焦化萘油馏分为主要原料,设计并合成了一种高效气化水煤浆添加剂。采用单因素法对磺化温度、磺化时间、缩合温度、缩合时间等主要合成工艺参数进行研究,通过成浆性试验确定最优合成条件,并与萘系高效水煤浆添加剂进行对比,探讨了萘油用于合成高效气化水煤浆添加剂的可行性及优势。研究结果表明:在磺化温度160℃、磺化时间2.5 h 及缩合温度105℃、缩合时间5 h 条件下的合成产物,其分散性能与萘系添加剂相当,且其成本大幅度降低,即合成的萘油高效气化水煤浆添加剂具有明显的市场应用价值。

  16. Coal Partial Gasification-Based Polygeneration System of Hydrogen and Electricity With CO_2 Capture%捕获CO_2的部分煤气化氢电联产系统

    Institute of Scientific and Technical Information of China (English)

    臧桂研; 徐玉杰; 张华良; 陈海生; 谭春青

    2012-01-01

    A novel coal partial gasification-based polygeneration system of hydrogen and electricity with CO_2 capture is proposed through the integration of cascade conversion of coal,reasonable utilization according to component and CO_2 capture.The system realizes partial gasification of coal by the use of a pressurized fluidized bed to decrease gasification difficulty and cost of the gasifier,so it holds the better economic performance.And at the same time,the thermodynamic characteristics and environmental performance are revealed roundly.Results show that carbon conversion ratio of the gasifier is a dominant factor to affect performance of the system,and that the system has excellent thermodynamic and environmental performance.The exergy efficiency of the system can reach 54.3% when CO_2 separation ratio is 59.7%.The study provides optional pathway for clean and effective utilization of coal.%基于煤炭分级转化、成分对口应用、污染物控制一体化等系统集成思路,提出了一种捕获CO_2的部分煤气化氢电联产系统。该系统利用增压流化床完成煤炭部分气化,降低了气化难度与气化炉造价,具有较好经济性;全面揭示了系统的热力和环境特性规律,指出气化炉碳转化率是影响系统热力性能的主要因素;系统具有良好的热力特性与环境特性,当CO_2的分离率为59.7%时,系统(火用)效率为54.3%。本文的研究为煤炭的清洁高效利用提供了可选择的途径。

  17. Sensitivity of Fischer-Tropsch Synthesis and Water-Gas Shift Catalysts to Poisons from High-Temperature High-Pressure Entrained-Flow (EF) Oxygen-Blown Gasifier Gasification of Coal/Biomass Mixtures

    Energy Technology Data Exchange (ETDEWEB)

    Burtron Davis; Gary Jacobs; Wenping Ma; Khalid Azzam; Dennis Sparks; Wilson Shafer

    2010-09-30

    The successful adaptation of conventional cobalt and iron-based Fischer-Tropsch synthesis catalysts for use in converting biomass-derived syngas hinges in part on understanding their susceptibility to byproducts produced during the biomass gasification process. With the possibility that oil production will peak in the near future, and due to concerns in maintaining energy security, the conversion of biomass-derived syngas and syngas derived from coal/biomass blends to Fischer-Tropsch synthesis products to liquid fuels may provide a sustainable path forward, especially considering if carbon sequestration can be successfully demonstrated. However, one current drawback is that it is unknown whether conventional catalysts based on iron and cobalt will be suitable without proper development because, while ash, sulfur compounds, traces of metals, halide compounds, and nitrogen-containing chemicals will likely be lower in concentration in syngas derived from mixtures of coal and biomass (i.e., using an entrained-flow oxygen-blown gasifier) than solely from coal, other byproducts may be present in higher concentrations. The current project examines the impact of a number of potential byproducts of concern from the gasification of biomass process, including compounds containing alkali chemicals like the chlorides of sodium and potassium. In the second year, researchers from the University of Kentucky Center for Applied Energy Research (UK-CAER) continued the project by evaluating the sensitivity of a commercial iron-chromia high temperature water-gas shift catalyst (WGS) to a number of different compounds, including KHCO{sub 3}, NaHCO{sub 3}, HCl, HBr, HF, H{sub 2}S, NH{sub 3}, and a combination of H{sub 2}S and NH{sub 3}. Cobalt and iron-based Fischer-Tropsch synthesis (FT) catalysts were also subjected to a number of the same compounds in order to evaluate their sensitivities.

  18. 低碳经济背景下的煤炭地下气化技术%Green mining technology under the background of low-carbon economy-underground coal gasification

    Institute of Scientific and Technical Information of China (English)

    赵克孝; 上官科峰; 卢熹

    2011-01-01

    介绍了煤炭地下气化的基本原理及气化产品的市场前景.重点分析了煤炭地下气化技术开采能耗的低碳化、开采方式的低碳化、热效率的提高以及有利于碳捕获与封存方面的特点,从而论证了其在节能减排中的重要作用.在开采方式中因为CO2的循环利用、减少井巷工程和减少报废矿井煤炭自燃和矸石山自燃、煤与瓦斯共采等优良特性证明其本身就是一种天然的节能减排采煤方式.%Describe the basic principle of underground coal gasification and market prospect of its products. Emphasize the low carbon feature of this technology, which specifically manifests in mining energy consumption, mining methods, increase of thermal efficiency. This feature is benefit for carbon capture and sequestration. It also plays an important part in energy conservation and CO2 emission reduction. The recycling of C02, reduction of shaft engineering,C02 emission of scrap mines as well as gangue hills' spontaneous combustion, simultaneous mining of methane and coal all illustrate that underground coal gasification is a natural, energy-saving and low-emission mining method.

  19. Underground gasification and combustion brown with the use of groundwater

    OpenAIRE

    Zholudyev S.V.

    2011-01-01

    The problems of coal excavation and environement protection are priority for Ukraine. Underground coal gasification (UCG) and underground coal incineration (UCI) are combining excavation with simultaneous underground processing in entire technological process, capable to solve this problem. Using an intermediate heat carrier - ground water may optimisating of these processes.

  20. Underground gasification and combustion brown with the use of groundwater

    Directory of Open Access Journals (Sweden)

    Zholudyev S.V.

    2011-11-01

    Full Text Available The problems of coal excavation and environement protection are priority for Ukraine. Underground coal gasification (UCG and underground coal incineration (UCI are combining excavation with simultaneous underground processing in entire technological process, capable to solve this problem. Using an intermediate heat carrier - ground water may optimisating of these processes.

  1. Engineering support services for the DOE/GRI coal-gasification research program. Quarterly technical progress report, October-December 1981

    Energy Technology Data Exchange (ETDEWEB)

    Bostwick, L.E.; Ethridge, T.R.; Starr, D.W.; Shah, K.V.; Hubbard, D.A.; Koneru, P.B.; Smith, M.R.; Ward, W.E.; Wong, E.W.; Zeis, L.A.

    1982-02-01

    Kellogg continued to actively monitor operations at BI-GAS Westinghouse and IGT (for peat gasification). Pilot plant/PDU testing which was monitored and reported includes Westinghouse PDU tests TP-030-3 and TP-031-3 and CFSF test TP-M003-1; Peatgas Pilot Plant test No. 4; and single-stage peat gasification PDU tests BF-22 and BF-23. Kellogg personnel briefed the GRI Project Advisors on current tasks and a DOE representative on peat-related work. The report on the Hygas Data Base Evaluation was approved for issue. Progress was made toward finalizing the report on the Peatgas Data Base Evaluation and the Descriptive Brochure for the DOE/GRI Joint Program. Work on the evaluation of the data base for single-stage peat gasification continued. Review of the Hygas final report was completed.

  2. Materials of Gasification

    Energy Technology Data Exchange (ETDEWEB)

    None

    2005-09-15

    The objective of this project was to accumulate and establish a database of construction materials, coatings, refractory liners, and transitional materials that are appropriate for the hardware and scale-up facilities for atmospheric biomass and coal gasification processes. Cost, fabricability, survivability, contamination, modes of corrosion, failure modes, operational temperatures, strength, and compatibility are all areas of materials science for which relevant data would be appropriate. The goal will be an established expertise of materials for the fossil energy area within WRI. This would be an effort to narrow down the overwhelming array of materials information sources to the relevant set which provides current and accurate data for materials selection for fossil fuels processing plant. A significant amount of reference material on materials has been located, examined and compiled. The report that describes these resources is well under way. The reference material is in many forms including texts, periodicals, websites, software and expert systems. The most important part of the labor is to refine the vast array of available resources to information appropriate in content, size and reliability for the tasks conducted by WRI and its clients within the energy field. A significant has been made to collate and capture the best and most up to date references. The resources of the University of Wyoming have been used extensively as a local and assessable location of information. As such, the distribution of materials within the UW library has been added as a portion of the growing document. Literature from recent journals has been combed for all pertinent references to high temperature energy based applications. Several software packages have been examined for relevance and usefulness towards applications in coal gasification and coal fired plant. Collation of the many located resources has been ongoing. Some web-based resources have been examined.

  3. Enhanced-hydrogen gas production through underground gasification of lignite

    Institute of Scientific and Technical Information of China (English)

    LIU Shu-qin; WANG Yuan-yuan; ZHAO Ke; YANG Ning

    2009-01-01

    Underground coal gasification is one of the clean technologies of in-situ coal utilization. Hydrogen production from underground gasification of lignite was investigated in this study based on simulation experiments. Pyrolysis of lignite, gasification activity, oxygen-steam gasification and the effect of groundwater influx were studied. As well, the advantages of lignite for stable underground gasification were analyzed. The results indicate that lignite has a high activity for gasification. Coal pyrolysis is an important source of hydrogen emission. Under special heating conditions, hydrogen is released from coal seams at temperatures above 350 ℃ and reaches its maximum value between 725 and 825 ℃. Gas with a hydrogen concentration of 40% to 50% can be continuously obtained by oxygen-steam injection at an optimum ratio of steam to oxygen, while lignite properties will ensure stable gasification. Groundwater influx can be utilized for hydrogen preparation under certain geological conditions through pressure control. Therefore, enhanced-hydrogen gas production through underground gasification of lignite has experimentally been proved.

  4. Conceptual design report -- Gasification Product Improvement Facility (GPIF)

    Energy Technology Data Exchange (ETDEWEB)

    Sadowski, R.S.; Skinner, W.H.; House, L.S.; Duck, R.R. [CRS Sirrine Engineers, Inc., Greenville, SC (United States); Lisauskas, R.A.; Dixit, V.J. [Riley Stoker Corp., Worcester, MA (United States); Morgan, M.E.; Johnson, S.A. [PSI Technology Co., Andover, MA (United States). PowerServe Div.; Boni, A.A. [PSI-Environmental Instruments Corp., Andover, MA (United States)

    1994-09-01

    The problems heretofore with coal gasification and IGCC concepts have been their high cost and historical poor performance of fixed-bed gasifiers, particularly on caking coals. The Gasification Product Improvement Facility (GPIF) project is being developed to solve these problems through the development of a novel coal gasification invention which incorporates pyrolysis (carbonization) with gasification (fixed-bed). It employs a pyrolyzer (carbonizer) to avoid sticky coal agglomeration caused in the conventional process of gradually heating coal through the 400 F to 900 F range. In so doing, the coal is rapidly heated sufficiently such that the coal tar exists in gaseous form rather than as a liquid. Gaseous tars are then thermally cracked prior to the completion of the gasification process. During the subsequent endothermic gasification reactions, volatilized alkali can become chemically bound to aluminosilicates in (or added to) the ash. To reduce NH{sub 3} and HCN from fuel born nitrogen, steam injection is minimized, and residual nitrogen compounds are partially chemically reduced in the cracking stage in the upper gasifier region. Assuming testing confirms successful deployment of all these integrated processes, future IGCC applications will be much simplified, require significantly less mechanical components, and will likely achieve the $1,000/kWe commercialized system cost goal of the GPIF project. This report describes the process and its operation, design of the plant and equipment, site requirements, and the cost and schedule. 23 refs., 45 figs., 23 tabs.

  5. Coal

    International Nuclear Information System (INIS)

    Coal world production represents 3.5 billions of tons, plus 900 millions of tons of lignite. 50% of coal is used for power generation, 16% by steel making industry, 5% by cement plants, and 29% for space heating and by other industries like carbo-chemistry. Coal reserves are enormous, about 1000 billions of tons (i.e. 250 years of consumption with the present day rate) but their exploitation will be in competition with less costly and less polluting energy sources. This documents treats of all aspects of coal: origin, composition, calorific value, classification, resources, reserves, production, international trade, sectoral consumption, cost, retail price, safety aspects of coal mining, environmental impacts (solid and gaseous effluents), different technologies of coal-fired power plants and their relative efficiency, alternative solutions for the recovery of coal energy (fuel cells, liquefaction). (J.S.)

  6. Gasoline from coal in the state of Illinois: feasibility study. Volume I. Design. [KBW gasification process, ICI low-pressure methanol process and Mobil M-gasoline process

    Energy Technology Data Exchange (ETDEWEB)

    1980-01-01

    Volume 1 describes the proposed plant: KBW gasification process, ICI low-pressure methanol process and Mobil M-gasoline process, and also with ancillary processes, such as oxygen plant, shift process, RECTISOL purification process, sulfur recovery equipment and pollution control equipment. Numerous engineering diagrams are included. (LTN)

  7. Coal surface control for advanced fine coal flotation. Final report, October 1, 1988--March 31, 1992

    Energy Technology Data Exchange (ETDEWEB)

    Fuerstenau, D.W.; Hanson, J.S.; Diao, J.; Harris, G.H.; De, A.; Sotillo, F. [California Univ., Berkeley, CA (United States); Somasundaran, P.; Harris, C.C.; Vasudevan, T.; Liu, D.; Li, C. [Columbia Univ., New York, NY (United States); Hu, W.; Zou, Y.; Chen, W. [Utah Univ., Salt Lake City, UT (United States); Choudhry, V.; Shea, S.; Ghosh, A.; Sehgal, R. [Praxis Engineers, Inc., Milpitas, CA (United States)

    1992-03-01

    The initial goal of the research project was to develop methods of coal surface control in advanced froth flotation to achieve 90% pyritic sulfur rejection, while operating at Btu recoveries above 90% based on run-of-mine quality coal. Moreover, the technology is to concomitantly reduce the ash content significantly (to six percent or less) to provide a high-quality fuel to the boiler (ash removal also increases Btu content, which in turn decreases a coal`s emission potential in terms of lbs SO{sub 2}/million Btu). (VC)

  8. An Experimental and Numerical Investigation of Fluidized Bed Gasification of Solid Waste

    OpenAIRE

    Sharmina Begum; Mohammad G. Rasul; Delwar Akbar; David Cork

    2013-01-01

    Gasification is a thermo-chemical process to convert carbon-based products such as biomass and coal into a gas mixture known as synthetic gas or syngas. Various types of gasification methods exist, and fluidized bed gasification is one of them which is considered more efficient than others as fuel is fluidized in oxygen, steam or air. This paper presents an experimental and numerical investigation of fluidized bed gasification of solid waste (SW) (wood). The experimental measurement of syngas...

  9. 水煤浆加压气化烧嘴在线运行周期的影响因素及分析%Effecting Factor and Analysis of Water Coal Slurry Pressurizing Gasification Burner on Running Period in Line

    Institute of Scientific and Technical Information of China (English)

    刘乐利

    2014-01-01

    分析了影响水煤浆加压气化烧嘴长周期运行的原因,分别从烧嘴的设计选型、材料选用及加工制造、运行维护与检修等方面提出了应对措施,对水煤浆气化生产企业选用相应的气化烧嘴给出了建议。%Author has analyzed the reason influencing long-term operation of burner for water coal slurry pressurizing gasification , has presented the countermeasures separately from aspects of design and type selection of burner,material selection and processing/manufacturing, operation/maintainance and inspection.

  10. Kinetics of gasification and combustion of residues, biomass and coal in a bubbling fluidized bed; Die Kinetik der Vergasung und Verbrennung unterschiedlicher Abfaelle, Biomassen und Kohlen in der blasenbildenden Wirbelschicht

    Energy Technology Data Exchange (ETDEWEB)

    Hamel, S.; Krumm, W. [Siegen Univ. (Gesamthochschule) (Germany). Lehrstuhl fuer Energie- und Umweltverfahrenstechnik

    1998-09-01

    The combustion and gasification characteristics of Rhenish brown coal, domestic waste, waste plastics, wood and sewage sludge were investigated in a bubbling atmospheric fluidized bed in the laboratory scale. The materials were pyrolyzed in the fluidized bed in a nitrogen atmosphere. The residual coke was combuted in the presence of oxygen with varying operating parameters or else gasified in the presence of carbon dioxide. The different materials were characterized by global combustion rates, and kinetic parameters were determined for residual coke combustion. (orig.) [Deutsch] Das Verbrennungs- und Vergasungsverhalten von Rheinischer Braunkohle, Hausmuell, Restkunststoff, Holz und Klaerschlamm wurde in einer blasenbildenden, atmosphaerischen Laborwirbelschicht untersucht. Die Einsatzstoffe wurden in der mit Stickstoff fluidisierten Wirbelschicht pyrolysiert. Der verbleibende Restkoks wurde anschliessend unter Variation der Betriebsparameter mit Sauerstoff verbrannt oder mit Kohlendioxid vergast. Die unterschiedlichen Einsatzstoffe wurden durch globale Vebrennungsraten charakterisiert. Fuer die Restkoksverbrennung wurden kinetische Parameter ermittelt. (orig.)

  11. Fe对胜利褐煤焦结构和气化反应性能的影响%Effect of iron on Shengli brown coal char structure and its influence on gasification reactivity

    Institute of Scientific and Technical Information of China (English)

    齐学军; 宋文武; 刘亮

    2015-01-01

    酸洗褐煤负载不同含量的Fe催化剂在固定床反应器上进行热解,然后采用FT-IR、Raman spectra、TPD和TG研究Fe催化剂对煤焦官能团、碳微晶结构、表面活性位和气化反应性的影响。 FT-IR结果表明,催化热解作用下煤焦中-OH、-CH3、-CH2活性官能团数量增加。 Raman光谱测试结果显示,随着Fe含量的增加,IG/Ial由0.095减少到0.087,ID3/Ial由0.090增加至0.097,表明在Fe催化作用下部分大芳香环结构转变为小芳香环结构。 TPD实验结果表明,活性位数量随着煤焦中Fe含量升高而不断增加。在3%含Fe量时煤焦活性位数量随着吸附温度的升高而增加,800℃后煤焦表面活性位数量开始降低。750℃条件下CO2吸附量随着吸附时间的延长而增加,45 min后煤焦达到饱和吸附状态。煤焦-水蒸气等温气化实验表明,煤焦气化反应性与活性位数量有密切的关系,Fe催化剂主要通过增加煤焦表面活性位数量提高煤焦气化反应性。%Acid-washing brown coal samples loaded with different content of iron catalyst were pyrolyzed in a fixed bed reactor. The effect of iron on coal char functional group, carbon crystallite structure, surface active site and gasification reactivity were investigated by FT-IR, Raman spectra,TPD and TG. FT-IR results reveal that the numbers of -OH、-CH3、-CH2 active functional groups increase significantly during catalytic pyrolysis. Raman spectra results show that IG/Ial reduces from 0. 095 to 0. 087 and ID3/Ial increases from 0. 090 to 0. 097 with the increase of iron loading, respectively. It means that partial large polyaromatic ring structures transform into small polyaromatic ring structures under the catalytic action of iron. TPD experimental results indicate that the numbers of active sites increase with the increase of iron loading. With 3% Fe loading, the numbers of active sites rise with the increase of adsorption temperature until 800℃, and then start to

  12. Effects of three industrial wastes on kinetic characteristics of petroleum coke-CO{sub 2} gasification

    Energy Technology Data Exchange (ETDEWEB)

    Zou Jian-hui; Zhou Zhi-jie; Dai Zheng-hua; Liu Hai-feng; Wang Fu-chen; Yu Zun-hong [East China University of Science & Technology, Shanghai (China). Institute of Clean Coal Technology

    2008-07-01

    Three industrial wastes including black liquor from papermaking industry, coal slag, and sludge were used as catalysts for petroleum coke-CO{sub 2} gasification. The gasification kinetics characteristics with and without a catalyst were studied using a pressurized thermo gravimetric analyzer (TGA). It is shown that gasification rate increases with increasing conversion and then decreases after reaching a maximal rate for noncatalytic gasification, while decreases in whole course for catalytic gasification. The proposed normal distribution function model describes well the kinetic curve for both noncatalytic and catalytic gasification. The calculated activation energy of noncatalytic petroleum coke-CO{sub 2} gasification is 197.7 kJ/mol, which is in accordance with the reported data. The activities of three catalysts are contributed to the content of metal species. The black liquor in papermaking industry rich in Na species has the best activity, and its gasification rate is six times as that of noncatalytic gasification. 19 refs., 11 figs., 4 tabs.

  13. On the rundle circulation and green utilization of the thermal energy from coal gasification%煤炭气化热能梯级循环绿色利用

    Institute of Scientific and Technical Information of China (English)

    苏亚杰; 梁文阁; 田波; 赵素萍; 叶泽甫; 杜英虎

    2012-01-01

    依托西安热工院两段式干粉煤加压气化技术和铁矿颗粒床高温除尘联产直接还原铁技术(余热炼铁),可以将电力、钢铁、有色、化工、建材等传统产业连接起来,建设煤炭气化热能梯级循环绿色利用工业园区.其中产生的部分CO2可以用于生产化工产品,不仅可以实现清洁生产,还可以实施节能减排,大幅度提高煤炭能源利用效率.仅IGCC发电效率就比常规燃煤电厂提高15%左右.若不计算利用粗煤气余热,直接还原铁能耗仅218 kgce/t.Fe,比2009年全国重点企业炼铁系统能耗529 kgce/t.Fe低311kgce/t.Fe,仅为高炉炼铁能耗的41.21%,节能58.79%.%Based on the two stage pressurized gasification technology of dry pulverized coal by Xi'an Thermal Power Research Institute Co., Ltd and DRI (direct reduced iron) cogeneration technology of high temperature dust removal from iron granular bed, the related industries of power generation, iron and steel, non-ferrous metal, chemistry and building material can be linked to form the industrial park of the rundle circulation and green utilization of the thermal energy from coal gasification. The partial CO2 from the park can be used to produce chemicals, this can not only achieve cleaner production, energy saving and emission reduction, but also can dramatically increase the utilization efficiency of coal resource. The generating efficiency of IGCC is about 15% higher than that of conventional coal-fired power generation. If the residual heat of raw gas is not considered, then the energy consumption of DRI is only 218 kgce/t-Fe, 311 kgce/t-Fe lower than that of key state-owned iron-making enterprises in 2009: 529 kgce/t-Fe and is only 41.21% of the energy consumption of blast furnace iron-making, with an energy saving rate of up to 58.79%.

  14. Sensitivity of Fischer-Tropsch Synthesis and Water-Gas Shift Catalysts to Poisons from High-Temperature High-Pressure Entrained-Flow (EF) Oxygen-Blown Gasifier Gasification of Coal/Biomass Mixtures

    Energy Technology Data Exchange (ETDEWEB)

    Burton Davis; Gary Jacobs; Wenping Ma; Dennis Sparks; Khalid Azzam; Janet Chakkamadathil Mohandas; Wilson Shafer; Venkat Ramana Rao Pendyala

    2011-09-30

    There has been a recent shift in interest in converting not only natural gas and coal derived syngas to Fischer-Tropsch synthesis products, but also converting biomass-derived syngas, as well as syngas derived from coal and biomass mixtures. As such, conventional catalysts based on iron and cobalt may not be suitable without proper development. This is because, while ash, sulfur compounds, traces of metals, halide compounds, and nitrogen-containing chemicals will likely be lower in concentration in syngas derived from mixtures of coal and biomass (i.e., using entrained-flow oxygen-blown gasifier gasification gasification) than solely from coal, other compounds may actually be increased. Of particular concern are compounds containing alkali chemicals like the chlorides of sodium and potassium. In the first year, University of Kentucky Center for Applied Energy Research (UK-CAER) researchers completed a number of tasks aimed at evaluating the sensitivity of cobalt and iron-based Fischer-Tropsch synthesis (FT) catalysts and a commercial iron-chromia high temperature water-gas shift catalyst (WGS) to alkali halides. This included the preparation of large batches of 0.5%Pt-25%Co/Al{sub 2}O{sub 3} and 100Fe: 5.1Si: 3.0K: 2.0Cu (high alpha) catalysts that were split up among the four different entities participating in the overall project; the testing of the catalysts under clean FT and WGS conditions; the testing of the Fe-Cr WGS catalyst under conditions of co-feeding NaCl and KCl; and the construction and start-up of the continuously stirred tank reactors (CSTRs) for poisoning investigations. In the second and third years, researchers from the University of Kentucky Center for Applied Energy Research (UK-CAER) continued the project by evaluating the sensitivity of a commercial iron-chromia high temperature water-gas shift catalyst (WGS) to a number of different compounds, including KHCO{sub 3}, NaHCO{sub 3}, HCl, HBr, HF, H{sub 2}S, NH{sub 3}, and a combination of H

  15. Fuel Flexibility in Gasification

    Energy Technology Data Exchange (ETDEWEB)

    McLendon, T. Robert; Pineault, Richard L.; Richardson, Steven W.; Rockey, John M.; Beer, Stephen K. (U.S. DOE National Energy Technology Laboratory); Lui, Alain P.; Batton, William A. (Parsons Infrastructure and Technology Group, Inc.)

    2001-11-06

    coal to percent by weight sawdust. The mixtures of interest were: 65/35 subbituminous, 75/25 subbituminous, 85/15 subbituminous, and 75/25 bituminous. Steady state was achieved quickly when going from one subbituminous mixture to another, but longer when going from subbituminous to bituminous coal. The most apparent observation when comparing the base case to subbituminous coal/sawdust mixtures is that operating conditions are nearly the same. Product gas does not change much in composition and temperatures remain nearly the same. Comparisons of identical weight ratios of sawdust and subbituminous and bituminous mixtures show considerable changes in operating conditions and gas composition. The highly caking bituminous coal used in this test swelled up and became about half as dense as the comparable subbituminous coal char. Some adjustments were required in accommodating changes in solids removal during the test. Nearly all the solids in the bituminous coal sawdust were conveyed into the upper freeboard section and removed at the mid-level of the reactor. This is in marked contrast to the ash-agglomerating condition where most solids are removed at the very bottom of the gasifier. Temperatures in the bottom of the reactor during the bituminous test were very high and difficult to control. The most significant discovery of the tests was that the addition of sawdust allowed gasification of a coal type that had previously resulted in nearly instant clinkering of the gasifier. Several previous attempts at using Pittsburgh No. 8 were done only at the end of the tests when shutdown was imminent anyway. It is speculated that the fine wood dust somehow coats the pyrolyzed sticky bituminous coal particles and prevents them from agglomerating quickly. As the bituminous coal char particles swell, they are carried to the cooler upper regions of the reactor where they re-solidify. Other interesting phenomena were revealed regarding the transport (rheological) properties of the

  16. Engineering support services for the DOE/GRI coal-gasification research program. Evaluation of the data base for single-stage gasification of peat. [IGT 6 inch, single stage, fluidized bed (not PEATGAS)

    Energy Technology Data Exchange (ETDEWEB)

    Bostwick, L.E.; Hubbard, D.A.; Shah, K.V.; Do, L.T.

    1982-03-01

    Kellogg has reviewed the data base generated by IGT in the 6 inch PDU for the single stage fluidized bed gasification of peat. Kellogg's central finding is that the existing data base should be expanded by further testing in the PDU, after necessary modifications, to investigate further the effects of operating parameters within the ranges of interest. The existing data base consists of 20 PDU runs. Kellogg has concentrated on the Minnesota peat data base, since an insufficient number of runs exist for Maine and North Carolina peats to establish any valid trends. Consequently, the evaluation presented concerns only the Minnesota peat data base with respect to ranges of operating parameters studied, the criteria for good fluidized-bed operation and the effects of the key operating parameters on the performance. In Kellogg's opinion the existing data base demonstrates that: gasification of peat at 90+% carbon conversion is possible in a single stage fluidized bed reactor; the most significant operating parameters have been identified; the single stage fluidized bed peat gasifier has merit because of simplicity of operation, near-zero production of liquids and potential of operation without steam and at low pressure. However, Kellogg notes the following shortcomings:relatively small number of experimental runs and lack of data at certain levels of operating parameters studied; sintering occurred in 35% of the runs; in all the 20 test runs, fines losses exceeded in 5% of the feed and for the Minnesota peat data base, fines losses averaged 12.8%; use of large amounts of fluidizing gas (in this case N/sub 2/), which does not reflect commercial operation; and lack of data with higher peat feed moisture content. Thus, in Kellogg's opinion, considerable advantage is to be gained by expanding the existing data base and lists its specific recommendations.

  17. Great Plains Coal Gasification Project, Mercer County, North Dakota. Quarterly technical and environmental report, fourth quarter, 1983. [Great Plains, Mercer County, North Dakota

    Energy Technology Data Exchange (ETDEWEB)

    1983-01-01

    Activities remain on schedule to meet Great Plains Gasification Associates' full gas production date. Gasification Plant: detailed engineering in the Contractors' home office was completed in the fourth quarter. The remaining engineering tasks, which include field support activities and special projects, will be performed by the Contractors' Field Engineering Group. A substantial amount of construction progress was achieved during the fourth quarter. Although the Plant's construction activities are still slightly behind schedule, it is currently forecasted that the construction schedule will be regained by the end of June 1984. Start-Up operations are continuing at a rapid pace. The current emphasis is on system turnover and commissioning activities. The environmental permitting for the construction phase is complete. Freedom Mine: mine development activities remain on schedule.

  18. Engineering-support services for the DOE/GRI coal-gasification research program. Quarterly technical progress report, April-June 1981

    Energy Technology Data Exchange (ETDEWEB)

    Bernard, D.M.; Bostwick, L.E.; Ethridge, T.R.; Gilwood, W.C.; Hubbard, D.A.; Montgomery, R.L.; Senules, E.A.; Singer, D.L.; Smith, M.R.; Ward, W.E.

    1981-01-01

    Kellog activities during April to June 1981 included continued monitoring of activities at Bi-Gas, Westinghouse, Exxon and IGT (for peat gasification). Pilot plant/PDU tests which were monitored and reported include Bi-Gas tests G-16B, G-17, G-17A, G-17B, and G-17C; Westinghouse PDU test runs TP-029-1/030-1, TP-030-2 and TP-028-1 and CFSF tests TP-M002-1 and TP-M002-2; Exxon run period number 28; Peatgas pilot plant Test RF-1 and gasification Test number 1; and IGT single-stage peat gasification PDU Tests BF-13 through BF-20. Significant milestones were reached with the issue of draft reports for several tasks, including carbonyl formation, peat harvesting/dewatering, technical/economic assessments of Exxon, Westinghouse and PeatGas, technical/economic comparison of Westinghouse and U-Gas, gasifier design, safety audits, Hygas data base evaluation and the safety assurance study. In addition, final reports were issued for the Westinghouse oxygen blown gasifier risk analysis and for the PDU screening evaluations of Exxon, Westinghouse and Rockwell. Work on the Peatgas PDU data base evaluation continued, and a review of the Hygas final report was begun.

  19. Engineering-support services for the DOE/GRI coal-gasification research program. Quarterly technical progress report, July-September 1981

    Energy Technology Data Exchange (ETDEWEB)

    Bostwick, L.E.; Ethridge, T.R.; Gilwood, W.C.; Glasgow, P.E.; Hubbard, D.A.; Shah, K.V.; Singer, D.L.; Smith, M.R.; Ward, W.E.

    1981-01-01

    During July-September 1981 Kellogg continued to actively monitor operations at BI-GAS, Westinghouse and IGT (for peat gasification). Pilot plant/PDU tests which were monitored and reported included BI-GAS Tests G-17D, G-17E, and G-17F; Westinghouse PDU test runs TP-0282 and TP-028-3 and CFSF Tests TP-M002-2 and TP-M006-1; Peatgas pilot plant Tests number 2 and number 3; and single-stage peat gasification PDU Test BF-21. Work on several task orders was completed with the issue of final reports on technical/economic assessments of Exxon, Westinghouse and Peatgas, the technical/economic comparison of Westinghouse and U-Gas, safety audits, safety assurance, peat harvesting and dewatering, gasifier vessel design and carbonyl formation. Kellogg continued its efforts toward completion of the descriptive brochure for the DOE/GRI Joint program and of the reports on the Hygas and Peatgas data bases. A new subtask, to evaluate the data base for single-stage peat gasification, was undertaken, and Kellogg participated in reviews of the Hygas final report. Normal MPC activities continued.

  20. Integrated Sensing and Controls for Coal Gasification - Development of Model-Based Controls for GE's Gasifier and Syngas Cooler

    Energy Technology Data Exchange (ETDEWEB)

    Aditya Kumar

    2010-12-30

    This report summarizes the achievements and final results of this program. The objective of this program is to develop a comprehensive systems approach to integrated design of sensing and control systems for an Integrated Gasification Combined Cycle (IGCC) plant, using advanced model-based techniques. In particular, this program is focused on the model-based sensing and control system design for the core gasification section of an IGCC plant. The overall approach consists of (i) developing a first-principles physics-based dynamic model of the gasification section, (ii) performing model-reduction where needed to derive low-order models suitable for controls analysis and design, (iii) developing a sensing system solution combining online sensors with model-based estimation for important process variables not measured directly, and (iv) optimizing the steady-state and transient operation of the plant for normal operation as well as for startup using model predictive controls (MPC). Initially, available process unit models were implemented in a common platform using Matlab/Simulink{reg_sign}, and appropriate model reduction and model updates were performed to obtain the overall gasification section dynamic model. Also, a set of sensor packages were developed through extensive lab testing and implemented in the Tampa Electric Company IGCC plant at Polk power station in 2009, to measure temperature and strain in the radiant syngas cooler (RSC). Plant operation data was also used to validate the overall gasification section model. The overall dynamic model was then used to develop a sensing solution including a set of online sensors coupled with model-based estimation using nonlinear extended Kalman filter (EKF). Its performance in terms of estimating key unmeasured variables like gasifier temperature, carbon conversion, etc., was studied through extensive simulations in the presence sensing errors (noise and bias) and modeling errors (e.g. unknown gasifier kinetics, RSC

  1. 综述前苏联关于地表沉陷的煤炭地下气化经验%Soviet experience of underground coal gasification focusing on surface subsidence

    Institute of Scientific and Technical Information of China (English)

    Yury DERBIN; James WALKER; Dariusz WANATOWSKI; Alec MARSHALL

    2015-01-01

    概1.相比于传统的煤矿开采方法,煤炭地下气化的适用范围更广,但同时也可能引起地下水污染和地表沉陷。2.前苏联在煤炭地下气化方面拥有一段很长的研究和使用历史,由于当时的国际环境,前苏联的研究相对比较封闭,所以对其研究成果的综述目前仍然很有价值。3.综述了不同煤层参数(如煤层深度、倾斜度、高度、宽度、含灰量和地质剖面等)和气化燃烧相关参数(如岩土材料导热性、热损耗、热冲击和体积变化等)与地表沉陷的相关性研究。%Global coal mining activity is increasing due to demands for cheap energy and the availability of large coal deposits around the world; however, the risks associated with conventional coal mining activities remain relatively high. Underground coal gasification (UCG), also known asin-situ coal gasification (ISCG) is a promising alternative method of accessing energy resources derived from coal. UCG is a physical-chemical-geotechnical method of coal mining that has several advantages over traditional mining, for example, its applicability in areas where conventional mining methods are not suitable and the reduction of hazards associated with working underground. The main disadvantages of UCG are the possibility of underground water pollution and surface subsidence. This work is focused on the latter issue. A thorough understanding of subsidence issues is a crucial step to implement UCG on a wide scale. Scientists point out the scarce available data on strata deformations resulting from UCG. The former Soviet Union countries have a long history of developing the science related to UCG and experimenting with its applica-tion. However, the Soviet development occurred in relative isolation and this makes a modern review of the Soviet experience valuable. There are some literature sources dealing with Soviet UCG projects; however, they are neither up-to-date nor focus on aspects

  2. Future coal supply for the world energy balance

    Energy Technology Data Exchange (ETDEWEB)

    Grenon, M. (ed.)

    1979-01-01

    The conference covered aspects of coal resources, exploration and mine planning; mining technology, hydraulic mining, and underground coal gasification; coal transport; evaluation of coal deposits; use of models in developing fuel and energy systems; short-term future of coal, future coal supply and demand; coal conversion; coal and atmosphere CO2; analytical approaches to coal-related systems, coal data systems. The papers have been abstracted separately.

  3. 增压喷动流化床中煤半气化数值模拟%Numerical Simulation of Pressurized Spouted Fluidized Bed for Coal Semi-Gasification

    Institute of Scientific and Technical Information of China (English)

    周山明; 金保升; 章名耀

    2002-01-01

    本文对增压喷动流化床中煤半气化进行了模拟,在模型中考虑了增压喷动流化床的物理特性、化学反应、能量平衡,对床压、床温、空煤比,汽煤比对生成煤气成分的影响进行了研究.计算结果表明增压喷动流化床中床压、床温对煤的半气化影响较强.%Numerical simulation study is conducted for a pressurized spouted-fluidized bed coal carbonizer, in which hydrodynamics of pressurized spouted-fluidized bed, chemical reactions and energy balance are taken into account. The effect of operating conditions such as bed pressure, air and steam mass flow ratio, temperature on product compositions in the bed is investigated. According to the calculated results, bed pressure and bed temperature have the key effects on coal semi-gasification.

  4. Innovative gasification technology for future power generation

    Energy Technology Data Exchange (ETDEWEB)

    Mahajan, K.; Shadle, L.J. [Dept. of Energy, Morgantown, WV (United States); Sadowski, R.S. [Jacobs-Sirrine Engineers, Inc., Greenville, SC (United States)

    1995-07-01

    Ever tightening environmental regulations have changed the way utility and non-utility electric generation providers currently view their fuels choices. While coal is still, by far, the major fuel utilized in power production, the general trend over the past 20 years has been to switch to low-sulfur coal and/or make costly modifications to existing coal-fired facilities to reach environmental compliance. Unfortunately, this approach has led to fragmented solutions to balance our energy and environmental needs. To date, few integrated gasification combined-cycle (IGCC) suppliers have been able to compete with the cost of other more conventional technologies or fuels. One need only look at the complexity of many IGCC approaches to understand that unless a view toward IEC is adopted, the widespread application of such otherwise potentially attractive technologies will be unlikely in our lifetime. Jacobs-Sirrine Engineers and Riley Stoker Corporation are working in partnership with the Department of Energy`s Morgantown Energy Technology Center to help demonstrate an innovative coal gasification technology called {open_quotes}PyGas{trademark},{close_quotes} for {open_quotes}pyrolysis-gasification{close_quotes}. This hybrid variation of fluidized-bed and fixed-bed gasification technologies is being developed with the goal to efficiently produce clean gas at costs competitive with more conventional systems by incorporating many of the principles of IEC within the confines of a single-gasifier vessel. Our project is currently in the detailed design stage of a 4 ton-per-hour gasification facility to be built at the Fort Martin Station of Allegheny Power Services. By locating the test facility at an existing coal-fired plant, much of the facility infrastructure can be utilized saving significant costs. Successful demonstration of this technology at this new facility is a prerequisite to its commercialization.

  5. 12th international conference on coal science. Coal - contributing to sustainable world development

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2003-07-01

    The theme of the conference was: coal - contributing to sustainable world. Papers dealt with combustion, coal cleaning, surface analysis, coal sustainability and research, metallurgical coke, structural studies, ash utilization, SEM analysis, liquefaction, pulverized coal injection, power plant emissions, analytical techniques, gasification, thermal analysis, weathering, self-heating and dust explosion, low rank coal gasification, geochemistry and trace elements, petrographic studies, CO{sub 2} mitigation, low rank coal pyrolysis, gas sorption, pyrolysis, synthesis gas, low rank coal drying, biomass pyrolysis, gas cleaning, underground gasification, activated carbon, pyrolysis and char reactivity, gasification model studies, agglomerated and slurry fuels, co-pyrolysis, and tar products and effluents. The poster papers are also included. The papers have been abstracted separately on the IEA Clean Coal Centre Coal Abstracts database.

  6. Evaluation of gasification and gas cleanup processes for use in molten carbonate fuel cell power plants. Final report. [Contains lists and evaluations of coal gasification and fuel gas desulfurization processes

    Energy Technology Data Exchange (ETDEWEB)

    Jablonski, G.; Hamm, J.R.; Alvin, M.A.; Wenglarz, R.A.; Patel, P.

    1982-01-01

    This report satisfies the requirements for DOE Contract AC21-81MC16220 to: List coal gasifiers and gas cleanup systems suitable for supplying fuel to molten carbonate fuel cells (MCFC) in industrial and utility power plants; extensively characterize those coal gas cleanup systems rejected by DOE's MCFC contractors for their power plant systems by virtue of the resources required for those systems to be commercially developed; develop an analytical model to predict MCFC tolerance for particulates on the anode (fuel gas) side of the MCFC; develop an analytical model to predict MCFC anode side tolerance for chemical species, including sulfides, halogens, and trace heavy metals; choose from the candidate gasifier/cleanup systems those most suitable for MCFC-based power plants; choose a reference wet cleanup system; provide parametric analyses of the coal gasifiers and gas cleanup systems when integrated into a power plant incorporating MCFC units with suitable gas expansion turbines, steam turbines, heat exchangers, and heat recovery steam generators, using the Westinghouse proprietary AHEAD computer model; provide efficiency, investment, cost of electricity, operability, and environmental effect rankings of the system; and provide a final report incorporating the results of all of the above tasks. Section 7 of this final report provides general conclusions.

  7. Power Systems Development Facility Gasification Test Run TC08

    Energy Technology Data Exchange (ETDEWEB)

    Southern Company Services

    2002-06-30

    This report discusses Test Campaign TC08 of the Kellogg Brown & Root, Inc. (KBR) Transport Gasifier train with a Siemens Westinghouse Power Corporation (Siemens Westinghouse) particle filter system at the Power Systems Development Facility (PSDF) located in Wilsonville, Alabama. The Transport Gasifier is an advanced circulating fluidized-bed gasifier designed to operate as either a combustor or a gasifier in air- or oxygen-blown mode using a particulate control device (PCD). The Transport Gasifier was operated as a pressurized gasifier in air- and oxygen-blown modes during TC08. Test Run TC08 was started on June 9, 2002 and completed on June 29. Both gasifier and PCD operations were stable during the test run with a stable baseline pressure drop. The oxygen feed supply system worked well and the transition from air to oxygen blown was smooth. The gasifier temperature was varied between 1,710 and 1,770 F at pressures from 125 to 240 psig. The gasifier operates at lower pressure during oxygen-blown mode due to the supply pressure of the oxygen system. In TC08, 476 hours of solid circulation and 364 hours of coal feed were attained with 153 hours of pure oxygen feed. The gasifier and PCD operations were stable in both enriched air and 100 percent oxygen blown modes. The oxygen concentration was slowly increased during the first transition to full oxygen-blown operations. Subsequent transitions from air to oxygen blown could be completed in less than 15 minutes. Oxygen-blown operations produced the highest synthesis gas heating value to date, with a projected synthesis gas heating value averaging 175 Btu/scf. Carbon conversions averaged 93 percent, slightly lower than carbon conversions achieved during air-blown gasification.

  8. TECHNOECONOMIC APPRAISAL OF INTEGRATED GASIFICATION COMBINED-CYCLE POWER GENERATION

    Science.gov (United States)

    The report is a technoeconomic appraisal of the integrated (coal) gasification combined-cycle (IGCC) system. lthough not yet a proven commercial technology, IGCC is a future competitive technology to current pulverized-coal boilers equipped with SO2 and NOx controls, because of i...

  9. COAL OF THE FUTURE (Supply Prospects for Thermal Coal by 2030-2050)

    OpenAIRE

    2007-01-01

    The report, produced by Messrs. Energy Edge Ltd. (the U.K.) for the JRC Institute for Energy, aims at making a techno-economic analysis of novel extraction technologies for coal and their potential contribution to the global coal supply. These novel extraction technologies include: advanced coal mapping techniques, improved underground coal mining, underground coal gasification and utilisation of coalmine methane gas.

  10. Engineering-support services for the DOE/GRI coal-gasification research program. Quarterly technical progress report, October-December 1980

    Energy Technology Data Exchange (ETDEWEB)

    Bostwick, L.E.; Brancheau, R.J.; Chen, R.G.

    1980-01-01

    Kellogg activities included continued monitoring of test operations at BI-GAS, Westinghouse, Exxon and IGT (for peak gasification). Pilot plant/PDU test runs which were monitored and reported included: BI-GAS tests G-14, G-14A, G-15 and G-15A; Westinghouse PDU tests TP-027-5 and TP-031-1 and CFSF tests TP-M001-1, 2, 3 and 4; Exxon run periods No. 23 and No. 24; and IGT single-stage peat gasification tests BF-1 through BF-6. Draft reports were submitted regarding Hygas data base evaluation, gasifier vessel design and scaleup risks of the Westinghouse oxygen-blown gasifier. Evaluation of the Hygas data base continued, and a similar study of the Peatgas PDU data base was initiated. Work was begun on preparation of a descriptive brochure for the DOE/GRI joint program. Kellogg personnel participated in investigations of welding materials with the MPC. Significant progress was made in the technical/economic assessments of Westinghouse, Exxon and Peatgas and in the technical/economic comparison of Westinghouse and U-gas, with technical definitions being essentially finished and cost estimation begun. Technical definition and preliminary capital cost estimates were completed for the peat harvesting/dewatering study. Work continued in the study of carbonyl formation. Following reviews by the developers, Kellogg began finalization of the report on screening evaluations of Westinghouse, Exxon and Rockwell. Work on the safety assurance study continued, with the commencement of safety audit visits.

  11. Engineering support services for the DOE/GRI coal-gasification research program. Evaluation of the IGT Peatgas PDU data base

    Energy Technology Data Exchange (ETDEWEB)

    Bostwick, L.E.; Chen, R.G.; Hubbard, D.A.

    1982-03-01

    As requested by DOE, Kellogg has reviewed the data base generated by IGT for the Peatgas process during laboratory and PDU testing. Kellogg's central finding, from the review reported here, is that the existing data base contains sufficient evidence to warrant further evaluation of the Peatgas process at pilot plant scale. The existing data base relates to testing with peats from (primarily) Minnesota, North Carolina and Maine. Thermobalance studies were employed to define a few kinetic parameters, i.e., the rate of base carbon conversion. Numerous tests using a small coiled-tube reactor and the lift-line PDU were conducted to investigate hydrogasification, where hydrogen or a steam/hydrogen mixture was the reactive gas. A fluidized bed PDU was employed to investigate steam-oxygen gasification and fluidization relationships were studied. The primary advantages to be gained by Peatgas pilot plant testing are, in Kellogg's opinion, the demonstration and evaluation of the three process stages (drying, hydrogasification and steam-oxygen gasification) in an integrated mode. The lack of integrated operation is a significant shortcoming of the existing data base and as such Kellogg would not recommend use of the data base for purposes other than pilot plant design and preliminary engineering studies. Other more specific comments regarding the data base are given.

  12. Engineering support services for the DOE/GRI coal gasification research program. Quarterly technical progress report for the period January-March 1981

    Energy Technology Data Exchange (ETDEWEB)

    Bostwick, L.E.; Chen, R.G.; Ethridge, T.R.; Hare, R.M.; Hubbard, D.A.; Senules, E.A.; Singer, D.L.; Smith, M.R.; Shah, K.V.

    1982-01-01

    Kellogg activities during January to March 1981 included continued monitoring of the test operations at the BI-GAS, Westinghouse and Exxon plant sites. Peat gasification laboratory tests were monitored along with modification of Hygas pilot plant for testing of the Peatgas process. Testing at Rockwell ended during June 1980 and testing at Bell was suspended by DOE during July 1980. Pilot plant/PDU test runs monitored and reported were: BI-GAS Tests G-16 and G-16A, Westinghouse test runs TP-M001-1, 2, 3 and 4, Exxon test runs 25, 26 and 27, and single-stage fluidized bed peat gasification tests BF-7 through BF-12. Kellogg continued their participation in Metals Properties Council activities. The final report on the Westinghouse Risk Analysis (Kellogg Task 08) was approved by DOE and is ready for publication. Substantial progress was made on other listed Kellogg tasks. Work continued on subtasks involving Hygas and Peatgas data base evaluations, to incorporate in the draft reports the additional information and comments obtained from IGT.

  13. Trace metal transformations in gasification

    Energy Technology Data Exchange (ETDEWEB)

    Erickson, T.A.; Zygarlicke, C.J.; O`Keefe, C.A. [and others

    1995-08-01

    The Energy & Environmental Research Center (EERC) is carrying out an investigation that will provide methods to predict the fate of selected trace elements in integrated gasification combined cycle (IGCC) and integrated gasification fuel cell (IGFC) systems to aid in the development of methods to control the emission of trace elements determined to be air toxics. The goal of this project is to identify the effects of critical chemical and physical transformations associated with trace element behavior in IGCC and IGFC systems. The trace elements included in this project are arsenic, chromium, cadmium, mercury, nickel, selenium, and lead. The research seeks to identify and fill, experimentally and/or theoretically, data gaps that currently exist on the fate and composition of trace elements. The specific objectives are to (1) review the existing literature to identify the type and quantity of trace elements from coal gasification systems, (2) perform laboratory-scale experimentation and computer modeling to enable prediction of trace element emissions, and (3) identify methods to control trace element emissions.

  14. Engineering-support services for the DOE/GRI coal-gasification research program. Monthly technical progress report, 27 February-26 March 1982

    Energy Technology Data Exchange (ETDEWEB)

    Bostwick, L.E.; Ethridge, T.R.; Starr, D.W.; Hubbard, D.A.; Koneru, P.B.; Smith, M.R.; Ward, W.E.; Wong, E.W.; Zeis, L.A.

    1982-04-01

    During March, Kellogg continued to monitor operations at BI-GAS, Westinghouse and IGT Peatgas. Test runs monitored and reported were: BI-Gas tests G-18A and G-18B; Westinghouse PDU test: TP-032-1, and CFSF test TP-M003; Peatgas pilot plant test No. 5 at IGT. Kellog personnel briefed the Gas Research Institute (GRI) Project Advisors in regard to recent tasks and attended the Westinghouse briefing for GRI. Meetings of the DOE/GRI Joint Operating Committee were attended to discuss the Data Base Evaluation of Single-Stage Peat Gasification and the Joint Program Brochure. Kellogg proceeded to finalize the data base evaluation report and to institute necessary changes in the brochure.

  15. ADVANCED GASIFICATION BY-PRODUCT UTILIZATION

    Energy Technology Data Exchange (ETDEWEB)

    Rodney Andrews; Aurora Rubel; Jack Groppo; Ari Geertsema; M. Mercedes Maroto-Valer; Zhe Lu; Harold Schobert

    2005-04-01

    The results of laboratory investigations and supporting technical assessments conducted under DOE Subcontract No. DE-FG26-03NT41795 are reported for the period September 1, 2003 to August 31, 2004. This contract is with the University of Kentucky Research Foundation, which supports work with the University of Kentucky Center for Applied Energy Research and The Pennsylvania State University Energy Institute. The worked described was part of a project entitled ''Advanced Gasification By-Product Utilization''. This work involves the development of technologies for the separation and characterization of coal gasification slags from operating gasification units, activation of these materials to increase mercury and nitrogen oxide capture efficiency, assessment of these materials as sorbents for mercury and nitrogen oxides, and characterization of these materials for use as polymer fillers.

  16. 煤气化黑水作为石油焦浆稳定剂的实验研究%Experimental study on black water of coal gasification as stabilizer of petroleum coke-water slurry

    Institute of Scientific and Technical Information of China (English)

    贾嘉; 展秀丽; 周志杰; 王辅臣

    2011-01-01

    Petroleum coke has higher calorific value and lower price compared with coal. It has great advantages that petroleum coke-water slurry is used to prepare syngas. The first step of gasification with petroleum coke-water slurry is to prepare the coke-water slurry. With chilling black water of coal gasification as stabilizer of petroleum coke-water slurry, it can not only save the cost of stabilizer, but also resolve the problems of treating black water and environmental pollution. The way of producing petroleum coke-water slurry is dry grinding and humid mixing; the adding ratio of black water to deionized water is gradually increased; and the viscosity of the slurry was determined when the shear rate was 100 s-1. The liquidity and stable time of the slurry were observed. The effect of black water as stabilizer on the slurry properties of petroleum coke-water was investigated. The results show that black water can effectively improve the stability and yield stress of petroleum coke-water slurry. Petroleum coke added with black water can produce the coke-water slurry with solid mass fraction as high as 73% , and its stability, viscosity and liquidity can satisfy the demand of slurry for gasification in industry.%石油焦比煤具有更高的热值,同时价格低廉,利用石油焦浆气化制备合成气具有很大的优势.石油焦浆气化的第1步是制备水焦浆,采用煤气化黑水作为石油焦浆的稳定剂,不仅节约了稳定剂的成本,还解决了黑水的处理和对环境的污染问题.文中通过逐步提高石油焦浆制备过程中黑水与去离子水的添加比例,采用干磨湿混的方式制浆,测定了石油焦浆在剪切应力为100 s-1时的黏度,并观察其流动性及稳定时间等各项指标,考察了黑水对石油焦浆稳定性的影响.结果表明:黑水能够有效提高石油焦浆的稳定性,提高屈服应力.石油焦添加黑水最高可制备出固体颗粒质量分数为73%的水焦浆,其稳定性和

  17. Coal conversion. 1977 technical report

    Energy Technology Data Exchange (ETDEWEB)

    None

    1978-06-01

    The status and progress in US DOE's projects in coal gasification, liquefaction, and fluidized-bed combustion are reviewed with financing, flowsheets, history, progress and status of each (57 projects). (LTN)

  18. Effect of catalysts in the quality of syngas and by-products obtained by co-gasification of coal and wastes. 2: Heavy metals, sulphur and halogen compounds abatement

    Energy Technology Data Exchange (ETDEWEB)

    Filomena Pinto; Helena Lopes; Rui Neto Andre; I. Gulyurtlu; I. Cabrita [INETI-DEECA, Lisbon (Portugal)

    2008-06-15

    This paper analyses the formation of sulphur and halogens compounds during co-gasification of low grade coals with different types of wastes that include: pine, petcoke and polyethylene (PE) with the aim of taking profit of waste energy value with the smallest possible impact on the environment. The influence of different types of catalysts or sorbents was studied: calcined dolomite, dolomite enriched with nickel, olivine, nickel and magnesium oxides, zinc oxide and cobalt and molybdenum oxides. The presence of dolomite led to the lowest HCl, HF and H{sub 2}S concentrations in the syngas produced. ZnO also gave rise to significant decrease in H{sub 2}S concentration, though higher concentrations were obtained than those with dolomite. It was found that when catalysts or sorbents were used, a significant fraction of sulphur, halogens and heavy metals were trapped in the solid residue left behind in the bed and cyclone. Higher temperatures increased the volatility of some metals and sulphur. Leachability assays of solids showed that small quantities of SO{sub 4}{sup 2-} and Cl{sup -} could be released and most metals were not leachable, although the use of dolomite slightly increased metals leachability, because of the higher alkaline nature of residual solids produced. 27 refs., 10 figs., 5 tabs.

  19. 硅藻土颗粒在处理煤气废水活性污泥系统中的作用%The Role of Diatomite Particles in the Activated Sludge System for Treating Coal Gasification Wastewater

    Institute of Scientific and Technical Information of China (English)

    张文启; 饶品华; 张辉; 徐菁利

    2009-01-01

    Diatomite is a kind of natural low-cost mineral material. It has a number of unique physical properties and has been widely used as an adsorbent in wastewater treatment. This study was conducted to investigate the aerobic biodegradation of coal gasification wastewater with and without diatomite addition. Experimental results indicated that diatomite added in the activated sludge system could promote the biomass and also enhance the performance of the sludge settling. The average mixed-liquor volatile suspended solids (MLVSS) is increased from 4055 mg·L-1 to 4518 mg·L-1 and the average settling volume (SV) are changed only from 45.9% to 47.1%. Diatomite additive could enhance the efficiency of chemical oxygen demand (COD) and total phenols removal from the wastewater. The COD removal increased from 73.3% to near 80% and the total phenols removal increased from 81.4% to 85.8%. The mechanisms of the increase of biomass and pollutants removal may correlates to the improvement of bioavailability and sludge settlement characteristics by diatomite added. Micrograph of the sludge in the diatomite-activated sludge system indicated that the diatomite added could be the carder of the microbe and also affect the biomass and pollutant removal.

  20. Effect of carrier fill ratio on biofilm properties and performance of a hybrid fixed-film bioreactor treating coal gasification wastewater for the removal of COD, phenols and ammonia-nitrogen.

    Science.gov (United States)

    Rava, E; Chirwa, E

    2016-01-01

    The purpose of this study was to determine the effect different biofilm carrier filling ratios would have on biofilm morphology and activity and bacterial diversity in a hybrid fixed-film bioreactor treating high strength coal gasification wastewater (CGWW) for the removal of chemical oxygen demand (COD), phenols and ammonia-nitrogen. Results showed that a carrier fill of 70% formed a 'compact' biofilm, a 50% fill formed a 'rippling' biofilm and a 30% fill formed a 'porous' biofilm. The highest microbial activity was obtained with a 50% carrier fill supporting a relatively thin biofilm. The highest level of biofilm bound metals were aluminium, silicon, calcium and iron in the 'compact' biofilm; nitrogen, magnesium, chloride, sodium and potassium in the 'rippling' biofilm, and copper in the 'porous' biofilm. The bioreactor improved the quality of the CGWW by removing 49% and 78% of the COD and phenols, respectively. However, no significant amount of ammonia-nitrogen was removed since nitrification did not take place due to heterotrophic bacteria out-competing autotrophic nitrifying bacteria in the biofilm. The dominant heterotrophic genera identified for all three carrier filling ratios were Thauera, Pseudaminobacter, Pseudomonas and Diaphorobacter. PMID:27191568

  1. Power Systems Development Facility Gasification Test Campaign TC17

    Energy Technology Data Exchange (ETDEWEB)

    Southern Company Services

    2004-11-30

    In support of technology development to utilize coal for efficient, affordable, and environmentally clean power generation, the Power Systems Development Facility (PSDF) located in Wilsonville, Alabama, routinely demonstrates gasification technologies using various types of coals. The PSDF is an engineering scale demonstration of key features of advanced coal-fired power systems, including a KBR (formerly Kellogg Brown & Root) Transport Gasifier, a hot gas particulate control device, advanced syngas cleanup systems, and high-pressure solids handling systems. This report summarizes the results gasification operation with Illinois Basin bituminous coal in PSDF test campaign TC17. The test campaign was completed from October 25, 2004, to November 18, 2004. System startup and initial operation was accomplished with Powder River Basin (PRB) subbituminous coal, and then the system was transitioned to Illinois Basin coal operation. The major objective for this test was to evaluate the PSDF gasification process operational stability and performance using the Illinois Basin coal. The Transport Gasifier train was operated for 92 hours using PRB coal and for 221 hours using Illinois Basin coal.

  2. Addition to the Lewis Chemical Equilibrium Program to allow computation from coal composition data

    Science.gov (United States)

    Sevigny, R.

    1980-01-01

    Changes made to the Coal Gasification Project are reported. The program was developed by equilibrium combustion in rocket engines. It can be applied directly to the entrained flow coal gasification process. The particular problem addressed is the reduction of the coal data into a form suitable to the program, since the manual process is involved and error prone. A similar problem in relating the normal output of the program to parameters meaningful to the coal gasification process is also addressed.

  3. Engineering support services for the DOE/GRI coal-gasification research program. Technical consultation on the Westinghouse process development unit

    Energy Technology Data Exchange (ETDEWEB)

    Bostwick, L.E.; Gunderson, J.M.; Hubbard, D.A.; Scales, C.D.; Burlingame, R.S.; Snelson, R.K.; Keller, S.E.

    1979-09-01

    DOE requested that Pullman Kellogg provide technical consultation on the Westinghouse P.D.U. This task involves three major areas along with several points of consideration within the areas, including: (1) Gasifier Cyclone Modifications and Controls; (2) Estimation of PDU Gasifier Heat Loss; and (3) Pneumatic Transport of Wet Coal. It was concluded: (1) that the cyclone modifications will improve performance (two further modifications are suggested) and that the existing controls are sufficient. (2) Pullman Kellogg estimates a lower PDU heat loss than Westinghouse (by about 25 percent) with some causes of the difference identified. The heat loss is about 13.5% of the heat of reaction on the PDU but is estimated to be only 0.5 percent on a commercial size unit. (3) Empirical data from various vendors suggest the moisture control of the coal be kept below 7.5% to avoid agglomeration.

  4. Kinetic analysis on lignite pyrolysis,combustion and gasification

    Institute of Scientific and Technical Information of China (English)

    HU Xin; WANG Zhihua; ZHOU Zhijun; YOU Zhuo; ZHOU Junhu; CEN Kefa

    2013-01-01

    Pyrolysis and combustion combined polygeneration system is a more efficient way for lignite utilization,and can also produce variety of valuable pyrolysis products.To explore the feasibility of this polygeneration system,thermo-gravimetric analysis on YM lignite and DT bituminous coal was conducted,and the characteristic parameters for pyrolysis,combustion,and gasification were obtained.Moreover,the activation energy of each reaction was calculated by Coats-Redfern method.The experimental results showed that,compared with DT bituminous coal,YM lignite pyrolysis process starts at a lower temperature,and its semi-coke reactivity during combustion and gasification was better.In addition,activation energy calculation indicated that,the apparent activation energy of gasification of both coals were much higher than that of the pyrolysis.Therefore,for lignite,pyrolysis and combustion combined polygeneration system may achieve higher efficiency and be worthy for further research.

  5. Power Systems Development Facility Gasification Test Campaign TC22

    Energy Technology Data Exchange (ETDEWEB)

    Southern Company Services

    2008-11-01

    In support of technology development to utiliz