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Sample records for brittle crack propagation

  1. Dynamic Initiation and Propagation of Multiple Cracks in Brittle Materials

    Directory of Open Access Journals (Sweden)

    Xiaodan Ren

    2013-07-01

    Full Text Available Brittle materials such as rock and ceramic usually exhibit apparent increases of strength and toughness when subjected to dynamic loading. The reasons for this phenomenon are not yet well understood, although a number of hypotheses have been proposed. Based on dynamic fracture mechanics, the present work offers an alternate insight into the dynamic behaviors of brittle materials. Firstly, a single crack subjected to stress wave excitations is investigated to obtain the dynamic crack-tip stress field and the dynamic stress intensity factor. Second, based on the analysis of dynamic stress intensity factor, the fracture initiation sizes and crack size distribution under different loading rates are obtained, and the power law with the exponent of −2/3 is derived to describe the fracture initiation size. Third, with the help of the energy balance concept, the dynamic increase of material strength is directly derived based on the proposed multiple crack evolving criterion. Finally, the model prediction is compared with the dynamic impact experiments, and the model results agree well with the experimentally measured dynamic increasing factor (DIF.

  2. Fracture propagation in brittle materials as a standard dissipative process: General theorems and crack tracking algorithms

    Science.gov (United States)

    Salvadori, A.; Fantoni, F.

    2016-10-01

    The present work frames the problem of three-dimensional quasi-static crack propagation in brittle materials into the theory of standard dissipative processes. Variational formulations are stated. They characterize the three dimensional crack front "quasi-static velocity" as minimizer of constrained quadratic functionals. An implicit in time crack tracking algorithm that computationally handles the constraint via the penalty method algorithm is introduced and proof of concept is provided.

  3. Analysis of intergranular crack propagation in brittle polycrystals with a generalized finite element method and network algorithm

    NARCIS (Netherlands)

    Shabir, Z.; Van der Giessen, E.; Duarte, C.A.; Simone, A.

    2009-01-01

    Two different approaches to intergranular crack propagation in brittle polycrystals are contrasted. Crack paths resulting from a method that allows a detailed description of the stress field within a polycrystal are compared to cracks dictated by topological considerations. In the first approach, a

  4. Numerical Study on Crack Propagation in Brittle Jointed Rock Mass Influenced by Fracture Water Pressure

    Directory of Open Access Journals (Sweden)

    Yong Li

    2015-06-01

    Full Text Available The initiation, propagation, coalescence and failure mode of brittle jointed rock mass influenced by fissure water pressure have always been studied as a hot issue in the society of rock mechanics and engineering. In order to analyze the damage evolution process of jointed rock mass under fracture water pressure, a novel numerical model on the basis of secondary development in fast Lagrangian analysis of continua (FLAC3D is proposed to simulate the fracture development of jointed rock mass under fracture water pressure. To validate the feasibility of this numerical model, the failure process of a numerical specimen under uniaxial compression containing pre-existing fissures is simulated and compared with the results obtained from the lab experiments, and they are found to be in good agreement. Meanwhile, the propagation of cracks, variations of stress and strain, peak strength and crack initiation principles are further analyzed. It is concluded that the fissure water has a significant reducing effect on the strength and stability of the jointed rock mass.

  5. The role of crack tip plasticity on the propagation of fracture in rocks and other brittle solids

    Science.gov (United States)

    Borja, R. I.; Rahmani, H.; Liu, F.; Aydin, A.

    2009-12-01

    Small-scale plastic yielding around a crack tip plays a key role in the propagation of fractures in brittle materials such as rocks. Linear elastic fracture mechanics (LEFM) quantifies the asymptotic strain field around a crack tip under the assumptions of linear elasticity and infinitesimal deformation. However, no material can withstand an infinite stress, and plastic yielding is expected to take place near and around a crack tip. Plastic yielding governs the extension of an existing crack, as well as determines the direction of propagation of splay cracks. Unlike in LEFM, however, no closed-form solution is available for the asymptotic strain field near and around a crack tip in the presence of inelastic deformation. In this work, we resort to finite element modeling for capturing plastic yielding and asymptotic strain field near and around a crack tip. Novel features of the modeling include an enhanced finite element around the crack tip that captures the expected asymptotic strain field, and an elastoplastic constitutive law for near-tip yielding. Through numerical simulations, we infer the likely orientation of splay cracks from the prevailing crystal orientation and overall stress field around the crack tip. We also compare the angular variation of the crack-tip enrichment function in the presence of plastic yielding with the closed-form solution derived from LEFM for different loading conditions and elastoplastic bulk constitutive laws.

  6. Numerical Study on Crack Propagation in Brittle Jointed Rock Mass Influenced by Fracture Water Pressure

    OpenAIRE

    Yong Li; Hao Zhou; Weishen Zhu; Shucai Li; Jian Liu

    2015-01-01

    The initiation, propagation, coalescence and failure mode of brittle jointed rock mass influenced by fissure water pressure have always been studied as a hot issue in the society of rock mechanics and engineering. In order to analyze the damage evolution process of jointed rock mass under fracture water pressure, a novel numerical model on the basis of secondary development in fast Lagrangian analysis of continua (FLAC3D) is proposed to simulate the fracture development of jointed rock mass u...

  7. Eruption versus intrusion? Arrest of propagation of constant volume, buoyant, liquid-filled cracks in an elastic, brittle host

    Science.gov (United States)

    Taisne, B.; Tait, S.

    2009-06-01

    When a volume of magma is released from a source at depth, one key question is whether or not this will culminate in an eruption or in the emplacement of a shallow intrusion. We address some of the physics behind this question by describing and interpreting laboratory experiments on the propagation of cracks filled with fixed volumes of buoyant liquid in a brittle, elastic host. Experiments were isothermal, and the liquid was incompressible. The cracks propagated vertically because of liquid buoyancy but were then found to come to a halt at a configuration of static mechanical equilibrium, a result that is inconsistent with the prediction of the theory of linear elastic fracture mechanics in two dimensions. We interpret this result as due to a three-dimensional effect. At the curved crack front, horizontal cracking is necessary in order for vertical propagation to take place. As the crack elongates and thins, the former becomes progressively harder and, in the end, impossible to fracture. We present a scaling law for the final length and breadth of cracks as a function of a governing dimensionless parameter, constructed from the liquid volume, the buoyancy, and host fracture toughness. An important implication of this result is that a minimum volume of magma is required for a volcanic eruption to occur for a given depth of magma reservoir.

  8. Dynamic optical interferometry applied to analyse out of plane displacement fields for crack propagation in brittle materials

    Science.gov (United States)

    Hedan, S.; Pop, O.; Valle, V.; Cottron, M.

    2006-08-01

    We propose in this paper, to analyse, the evolution of out-of-plane displacement fields for a crack propagation in brittle materials. As the crack propagation is a complex process that involves the deformation mechanisms, the out-of-plane displacement measurement gives pertinent information about the 3D effects. For investigation, we use the interferometric method. The optical device includes a laser source, a Michelson interferometer and an ultra high-speed CCD camera. To take into account the crack velocity, we dispose of a maximum frame rate of 1Mfps. The experimental tests have been carried out for a SEN (Single Edge Notch) specimen of PMMA material. The crack propagation is initiated by adding a dynamic energy given by the impact of a cutter on the initial crack. The obtained interferograms are analysed with a new phase extraction method entitled MPC [6]. This analysis, which has been developed specially for dynamic studies, gives the out-of-plane displacement with an accuracy of about 10 nm.

  9. Simulations of dynamic crack propagation in brittle materials using nodal cohesive forces and continuum damage mechanics in the distinct element code LDEC

    Energy Technology Data Exchange (ETDEWEB)

    Block, G I; Rubin, M B; Morris, J P; Berryman, J G

    2006-08-23

    Experimental data indicates that the limiting crack speed in brittle materials is less than the Rayleigh wave speed. One reason for this is that dynamic instabilities produce surface roughness and microcracks that branch from the main crack. These processes increase dissipation near the crack tip over a range of crack speeds. When the scale of observation (or mesh resolution) becomes much larger than the typical sizes of these features, effective-medium theories are required to predict the coarse-grained fracture dynamics. Two approaches to modeling these phenomena are described and used in numerical simulations. The first approach is based on cohesive elements that utilize a rate-dependent weakening law for the nodal cohesive forces. The second approach uses a continuum damage model which has a weakening effect that lowers the effective Rayleigh wave speed in the material surrounding the crack tip. Simulations in this paper show that while both models are capable of increasing the energy dissipated during fracture when the mesh size is larger than the process zone size, only the continuum damage model is able to limit the crack speed over a range of applied loads. Numerical simulations of straight-running cracks demonstrate good agreement between the theoretical predictions of the combined models and experimental data on dynamic crack propagation in brittle materials. Simulations that model crack branching are also presented.

  10. Application of a linear elastic - brittle interface model to the crack initiation and propagation at fibre-matrix interface under biaxial transverse loads

    CERN Document Server

    Mantič, V; Blázquez, A; Graciani, E; París, F

    2013-01-01

    The crack onset and propagation at the fibre-matrix interface in a composite under tensile/compressive remote biaxial transverse loads is studied by a new linear elastic - (perfectly) brittle interface model. In this model the interface is represented by a continuous distribution of springs which simulates the presence of a thin elastic layer. The constitutive law for the continuous distribution of normal and tangential of initially linear elastic springs takes into account possible frictionless elastic contact between fibre and matrix once a portion of the interface is broken. A brittle failure criterion is employed for the distribution of springs, which enables the study of crack onset and propagation. This interface failure criterion takes into account the variation of the interface fracture toughness with the fracture mode mixity. The main advantages of the present interface model are its simplicity, robustness and its computational efficiency when the so-called sequentially linear analysis is applied. Mo...

  11. Protection of brittle film against cracking

    Science.gov (United States)

    Musil, J.; Sklenka, J.; Čerstvý, R.

    2016-05-01

    This article reports on the protection of the brittle Zrsbnd Sisbnd O film against cracking in bending by the highly elastic top film (over-layer). In experiments the Zrsbnd Sisbnd O films with different elemental composition and structure were used. Both the brittle and highly elastic films were prepared by magnetron sputtering using a dual magnetron. The brittle film easily cracks in bending. On the other hand, the highly elastic film exhibits enhanced resistance to cracking in bending. Main characteristic parameters of both the brittle and highly elastic films are given. Special attention is devoted to the effect of the structure (crystalline, amorphous) of both the brittle and highly elastic top film on the resistance of cracking of the brittle film. It was found that (1) both the X-ray amorphous and crystalline brittle films easily crack in bending, (2) the highly elastic film can have either X-ray amorphous or crystalline structure and (3) both the X-ray amorphous and crystalline, highly elastic top films perfectly protect the brittle films against cracking in bending. The structure, mechanical properties and optical transparency of the brittle and highly elastic sputtered Zrsbnd Sisbnd O films are described in detail. At the end of this article, the principle of the low-temperature formation of the highly elastic films is also explained.

  12. Fracture mechanical modeling of brittle crack propagation and arrest of steel. 3. Application to duplex-type test; Kozai no zeisei kiretsu denpa teisi no rikigaku model. 3. Konseigata shiken eno tekiyo

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    Aihara, S.; Tsuchida, Y. [Nippon Steel Corp., Tokyo (Japan); Machida, S.; Yoshinari, H. [The University of Tokyo, Tokyo (Japan). Faculty of Engineering

    1996-12-31

    A proposal was made previously on a model of brittle crack propagation and arrest that considers the effect of crack opening suppression by using unbroken ligaments generated on steel plate surface and the effect that cracks precede in the central part of the plate thickness, based on a local limit stress theory for brittleness fracture. This paper discusses applicability of this model to a mixed type test, and elucidates causes for difference in the arrest tenacity of both types in a double tensile test of the standard size. The brittle crack propagation and arrest model based on the local limit stress theory was found applicable to a simulation of the mixed type test. Experimental crack propagation speed history and behavior of the arrest were reproduced nearly completely by using this model. When load stress is increased, the arrests in the mixed type test may be classified into arrests of both inside the steel plate and near the surface, cracks in the former position or arrest in the latter position, and rush of cracks into both positions. Furthermore, at higher stresses, the propagation speed drops once after cracks rushed into the test plate, but turns to a rise, leading to propagation and piercing. 8 refs., 15 figs., 3 tabs.

  13. Initiation and propagation of complex 3D networks of cracks in heterogeneous quasi-brittle materials: Direct comparison between in situ testing-microCT experiments and phase field simulations

    Science.gov (United States)

    Nguyen, T. T.; Yvonnet, J.; Bornert, M.; Chateau, C.

    2016-10-01

    We provide the first direct comparisons, to our knowledge, of complex 3D micro cracking initiation and propagation in heterogeneous quasi-brittle materials modelled by the phase field numerical method and observed in X-ray microtomography images recorded during in situ mechanical testing. Some material parameters of the damage model, including the process zone (internal) length, are identified by an inverse approach combining experimental data and 3D simulations. A new technique is developed to study the micro cracking at a finer scale by prescribing the local displacements measured by digital volume correlation over the boundary of a small sub-volume inside the sample during the numerical simulations. The comparisons, performed on several samples of lightweight plaster and concrete, show a remarkable quantitative agreement between the 3D crack morphology obtained by the model and by the experiments, without any a priori knowledge about the location of the initiation of the cracks in the numerical model. The results indicate that the crack paths can be predicted in a fully deterministic way in spite of the highly random geometry of the microstructure and the brittle nature of its constituents.

  14. Detection of Cracking Levels in Brittle Rocks by Parametric Analysis of the Acoustic Emission Signals

    Science.gov (United States)

    Moradian, Zabihallah; Einstein, Herbert H.; Ballivy, Gerard

    2016-03-01

    Determination of the cracking levels during the crack propagation is one of the key challenges in the field of fracture mechanics of rocks. Acoustic emission (AE) is a technique that has been used to detect cracks as they occur across the specimen. Parametric analysis of AE signals and correlating these parameters (e.g., hits and energy) to stress-strain plots of rocks let us detect cracking levels properly. The number of AE hits is related to the number of cracks, and the AE energy is related to magnitude of the cracking event. For a full understanding of the fracture process in brittle rocks, prismatic specimens of granite containing pre-existing flaws have been tested in uniaxial compression tests, and their cracking process was monitored with both AE and high-speed video imaging. In this paper, the characteristics of the AE parameters and the evolution of cracking sequences are analyzed for every cracking level. Based on micro- and macro-crack damage, a classification of cracking levels is introduced. This classification contains eight stages (1) crack closure, (2) linear elastic deformation, (3) micro-crack initiation (white patch initiation), (4) micro-crack growth (stable crack growth), (5) micro-crack coalescence (macro-crack initiation), (6) macro-crack growth (unstable crack growth), (7) macro-crack coalescence and (8) failure.

  15. Crack propagation modeling using Peridynamic theory

    Science.gov (United States)

    Hafezi, M. H.; Alebrahim, R.; Kundu, T.

    2016-04-01

    Crack propagation and branching are modeled using nonlocal peridynamic theory. One major advantage of this nonlocal theory based analysis tool is the unifying approach towards material behavior modeling - irrespective of whether the crack is formed in the material or not. No separate damage law is needed for crack initiation and propagation. This theory overcomes the weaknesses of existing continuum mechanics based numerical tools (e.g. FEM, XFEM etc.) for identifying fracture modes and does not require any simplifying assumptions. Cracks grow autonomously and not necessarily along a prescribed path. However, in some special situations such as in case of ductile fracture, the damage evolution and failure depend on parameters characterizing the local stress state instead of peridynamic damage modeling technique developed for brittle fracture. For brittle fracture modeling the bond is simply broken when the failure criterion is satisfied. This simulation helps us to design more reliable modeling tool for crack propagation and branching in both brittle and ductile materials. Peridynamic analysis has been found to be very demanding computationally, particularly for real-world structures (e.g. vehicles, aircrafts, etc.). It also requires a very expensive visualization process. The goal of this paper is to bring awareness to researchers the impact of this cutting-edge simulation tool for a better understanding of the cracked material response. A computer code has been developed to implement the peridynamic theory based modeling tool for two-dimensional analysis. A good agreement between our predictions and previously published results is observed. Some interesting new results that have not been reported earlier by others are also obtained and presented in this paper. The final objective of this investigation is to increase the mechanics knowledge of self-similar and self-affine cracks.

  16. Nominally brittle cracks in inhomogeneous solids: From microstructural disorder to continuum-level scale

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    Barés, Jonathan; Barlet, Marina; Rountree, Cindy; Barbier, Luc; Bonamy, Daniel

    2014-11-01

    We analyze the intermittent dynamics of cracks in heterogeneous brittle materials and the roughness of the resulting fracture surfaces by investigating theoretically and numerically crack propagation in an elastic solid of spatially-distributed toughness. The crack motion split up into discrete jumps, avalanches, displaying scale-free statistical features characterized by universal exponents. Conversely, the ranges of scales are non-universal and the mean avalanche size and duration depend on the loading microstructure and specimen parameters according to scaling laws which are uncovered. The crack surfaces are found to be logarithmically rough. Their selection by the fracture parameters is formulated in term of scaling laws on the structure functions measured on one-dimensional roughness profiles taken parallel and perpendicular to the direction of crack growth.

  17. Fracture statistics of brittle materials with intergranular cracks

    International Nuclear Information System (INIS)

    When brittle materials are used for structural purposes, the initial design must take their relatively large dispersion in fracture stress properly into account. This is difficult when failure probabilities must be extremely low, because empirically based statistical theories of fracture, such as that of Weibull, cannot reliably predict the stresses corresponding to failure probabilities much lower than n-1, where n is the number of specimens tested. Recently McClintock proposed a rational method of predicting the size distribution of intergranular cracks. The method assumed that large cracks are random aggregations of cracked grain boundaries. The present paper employs this method to find the size distribution of penny-shaped cracks, and also P(f), the probability of failure of a specimen of volume V subjected to a tensile stress sigma. The present paper is a pioneering effort, which should be applicable to ceramics and related materials

  18. A two-scale model for frictional cracks in 3D fractured brittle media with the extended finite element method

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    Liu, F.; Borja, R. I.

    2009-12-01

    Stress concentration induced by the heterogeneity in brittle geomaterials is generally considered as the driving force in the evolution of the microstructure (such as the crack and pore microstructure). Specifically, modeling heterogeneity is key to properly predicting the nucleation, coalescence and propagation of micro-cracks in brittle solids. In this paper, we propose a two-scale model for frictional cracks in fractured brittle media. The major crack in the study domain is modeled at a macro level, while the micro-cracks are modeled at a finer scale. The macro-scale behavior is described by a standard boundary value problem. The finer-scale problem is modeled using the notion of representative elementary volume (REV) consisting of a solid volume with distributed micro-cracks. Periodic boundary condition and small strain formulation are assumed in the finer-scale analysis. The scale bridging mechanism is borrowed from the standard homogenization technique. The proposed model is implemented with the extended finite element method. The macro stress at each Gauss point in the finite element formulation is computed as the volume average of finer-scale stresses in each corresponding REV. The macro tangent operator is computed using a perturbation method. For 3D problems, six independent linear perturbation analyses are carried out for each numerical integration point. Our numerical examples capture the nucleation and coalescence of micro-cracks, which can be used to infer the potential propagation direction of the major crack.

  19. Brittle-tough transitions during crack growth in toughened adhesives

    Science.gov (United States)

    Thoules, Michael

    2008-03-01

    The use of structural adhesives in automotive applications relies on an effective understanding of their performance under crash conditions. In particular, there is considerable potential for mechanics-based modeling of the interaction between an adhesive layer and the adherends, to replace current empirical approaches to design. Since energy dissipation during a crash, mediated by plastic deformation of the structure, is a primary consideration for automotive applications, traditional approaches of fracture mechanics are not appropriate. Cohesive-zone models that use two fracture parameters - cohesive strength and toughness - have been shown to provide a method for quantitative mechanics analysis. Combined numerical and experimental techniques have been developed to deduce the toughness and strength parameters of adhesive layers, allowing qualitative modeling of the performance of adhesive joints. These techniques have been used to study the failure of joints, formed from a toughened adhesive and sheet metal, over a wide range of loading rates. Two fracture modes are observed: quasi-static crack growth and dynamic crack growth. The quasi-static crack growth is associated with a toughened mode of failure; the dynamic crack growth is associated with a more brittle mode of failure. The results of the experiments and analyses indicate that the fracture parameters for quasi-static crack growth in this toughened system are essentially rate independent, and that quasi-static crack growth can occur even at the highest crack velocities. Effects of rate appear to be limited to the ease with which a transition to dynamic fracture could be triggered. This transition appears to be stochastic in nature, and it does not appear to be associated with the attainment of any critical value for crack velocity or loading rate. Fracture-mechanics models exist in the literature for brittle-ductile transitions in rate-dependent polymers, which rely on rate dependent values of toughness

  20. Effect of crack propagation on crack tip fields

    Directory of Open Access Journals (Sweden)

    F.V. Antunes

    2013-07-01

    Full Text Available Crack closure influences fatigue crack growth rate and must be included in the design of components. Plasticity induced crack closure is intimately linked with the crack tip plastic deformation, which becomes residual as the crack propagates. The objective here is to study numerically the effect of crack propagation on crack tip fields. The transient effect observed at the beginning of crack propagation is linked to the hardening behavior of material. The effect of mesh refinement is studied, and a singular behavior is evident, which is explained by the sharp crack associated with mesh topology, composed of a regular pattern of square elements. The plastic zone size measured perpendicularly to crack flank in the residual plastic wake is quantified and compared with literature models. Finally, the removal of material at the first node behind crack tip with load cycling was observed for plane strain state and some hardening models in plane stress state.

  1. Towards fully automatic modelling of the fracture process in quasi-brittle and ductile materials: a unified crack growth criterion

    Institute of Scientific and Technical Information of China (English)

    Zhen-jun YANG; Guo-hua LIU

    2008-01-01

    Fully automatic finite element (FE) modelling of the fracture process in quasi-brittle materials such as concrete and rocks and ductile materials such as metals and alloys, is of great significance in assessing structural integrity and presents tremendous challenges to the engineering community. One challenge lies in the adoption of an objective and effective crack propagation criterion. This paper proposes a crack propagation criterion based on the principle of energy conservation and the cohesive zone model (CZM). The virtual crack extension technique is used to calculate the differential terms in the criterion. A fully-automatic discrete crack modelling methodology, integrating the developed criterion, the CZM to model the crack, a simple remeshing procedure to accommodate crack propagation, the J2 flow theory implemented within the incremental plasticity framework to model the ductile materials, and a local arc-length solver to the nonlinear equation system, is developed and implemented in an in-house program. Three examples, i.e., a plain concrete beam with a single shear crack, a reinforced concrete (RC) beam with multiple cracks and a compact-tension steel specimen, are simulated. Good agreement between numerical predictions and experimental data is found, which demonstrates the applicability of the criterion to both quasi-brittle and ductile materials.

  2. Crack propagation in prestressed plates

    Energy Technology Data Exchange (ETDEWEB)

    Farshad, M.; Flueler, P. [EMPA, Duebendorf (Switzerland)

    1995-12-31

    A second-order theory of initially stressed plates in the plane stress mode was used to find the dynamic stress field in the vicinity of a crack tip. Rapid crack propagation (RCP) behaviour associated with stresses caused by internal pressure and temperature was examined. The flat plate was placed under thermal conditions and was prestressed in such a way as to simulate hoop stress that may be expected in a pipe made of the same material. The presence of the tensile prestress in the thin plate raised the levels of the principal stress values and affected the direction at which the maxima of principal stress occurred. Second-order effects played an important role in the vicinity of the crack tip. Increased crack speed caused increased stress levels. There existed a limiting value at which the stresses at the crack tip became unbounded. The limiting value was affected by prestressing. The concept of simulating RCP testing of polymer pipes by a test on a conditioned plate of the same material, prestressed to simulate hoop stress caused by internal pressure, was judged to be reasonable. 6 refs. 5 figs.

  3. Multiscale modeling of crack initiation and propagation at the nanoscale

    Science.gov (United States)

    Shiari, Behrouz; Miller, Ronald E.

    2016-03-01

    Fracture occurs on multiple interacting length scales; atoms separate on the atomic scale while plasticity develops on the microscale. A dynamic multiscale approach (CADD: coupled atomistics and discrete dislocations) is employed to investigate an edge-cracked specimen of single-crystal nickel, Ni, (brittle failure) and aluminum, Al, (ductile failure) subjected to mode-I loading. The dynamic model couples continuum finite elements to a fully atomistic region, with key advantages such as the ability to accommodate discrete dislocations in the continuum region and an algorithm for automatically detecting dislocations as they move from the atomistic region to the continuum region and then correctly "converting" the atomistic dislocations into discrete dislocations, or vice-versa. An ad hoc computational technique is also applied to dissipate localized waves formed during crack advance in the atomistic zone, whereby an embedded damping zone at the atomistic/continuum interface effectively eliminates the spurious reflection of high-frequency phonons, while allowing low-frequency phonons to pass into the continuum region. The simulations accurately capture the essential physics of the crack propagation in a Ni specimen at different temperatures, including the formation of nano-voids and the sudden acceleration of the crack tip to a velocity close to the material Rayleigh wave speed. The nanoscale brittle fracture happens through the crack growth in the form of nano-void nucleation, growth and coalescence ahead of the crack tip, and as such resembles fracture at the microscale. When the crack tip behaves in a ductile manner, the crack does not advance rapidly after the pre-opening process but is blunted by dislocation generation from its tip. The effect of temperature on crack speed is found to be perceptible in both ductile and brittle specimens.

  4. FRACTAL KINEMATICS OF CRACK PROPAGATION IN GEOMATERIALS

    Institute of Scientific and Technical Information of China (English)

    谢和平

    1995-01-01

    Experimental results indicate that propagation paths of cracks in geomaterials are often irregular, producing rough fracture surfaces which are fractal. A formula is derived for the fractal kinematics of crack propagation in geomaterials. The formula correlates the dynamic and static fracture toughnesses with crack velocity, crack length and a microstructural parameter, and allows the fractal dimension to be obtained. From the equations for estimating crack velocity and fractal dimension it can be shown that the measured crack velocity, Vo , should be much smaller than the fractal crack velocity, V. It can also be shown that the fractal dimension of the crack propagation path can be calculated directly from Vo and from the fracture toughness.

  5. Crack propagation in fracture mechanical graded structures

    Directory of Open Access Journals (Sweden)

    B. Schramm

    2015-10-01

    Full Text Available The focus of manufacturing is more and more on innovative and application-oriented products considering lightweight construction. Hence, especially functional graded materials come to the fore. Due to the application-matched functional material gradation different local demands such as absorbability, abrasion and fatigue of structures are met. However, the material gradation can also have a remarkable influence on the crack propagation behavior. Therefore, this paper examines how the crack propagation behavior changes when a crack grows through regions which are characterized by different fracture mechanical material properties (e.g. different threshold values KI,th, different fracture toughness KIC. In particular, the emphasis of this paper is on the beginning of stable crack propagation, the crack velocity, the crack propagation direction as well as on the occurrence of unstable crack growth under static as well as cyclic loading. In this context, the developed TSSR-concept is presented which allows the prediction of crack propagation in fracture mechanical graded structures considering the loading situation (Mode I, Mode II and plane Mixed Mode and the material gradation. In addition, results of experimental investigations for a mode I loading situation and numerical simulations of crack growth in such graded structures confirm the theoretical findings and clarify the influence of the material gradation on the crack propagation behavior.

  6. Propagation and band width of smeared cracks

    NARCIS (Netherlands)

    Slobbe, A.T.

    2015-01-01

    The crack band approach (in the smeared crack concept) is widely used for the modeling of concrete fracture and is an important analysis technique within advanced engineering. However, the simulations can be impeded by mesh-induced directional bias. Cracks prefer to propagate along continuous mesh l

  7. Quantity effect of radial cracks on the cracking propagation behavior and the crack morphology.

    Directory of Open Access Journals (Sweden)

    Jingjing Chen

    Full Text Available In this letter, the quantity effect of radial cracks on the cracking propagation behavior as well as the circular crack generation on the impacted glass plate within the sandwiched glass sheets are experimentally investigated via high-speed photography system. Results show that the radial crack velocity on the backing glass layer decreases with the crack number under the same impact conditions during large quantities of repeated experiments. Thus, the "energy conversion factor" is suggested to elucidate the physical relation between the cracking number and the crack propagation speed. Besides, the number of radial crack also takes the determinative effect in the crack morphology of the impacted glass plate. This study may shed lights on understanding the cracking and propagation mechanism in laminated glass structures and provide useful tool to explore the impact information on the cracking debris.

  8. DBEM crack propagation for nonlinear fracture problems

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    R. Citarella

    2015-10-01

    Full Text Available A three-dimensional crack propagation simulation is performed by the Dual Boundary Element Method (DBEM. The Stress Intensity Factors (SIFs along the front of a semi elliptical crack, initiated from the external surface of a hollow axle, are calculated for bending and press fit loading separately and for a combination of them. In correspondence of the latter loading condition, a crack propagation is also simulated, with the crack growth rates calculated using the NASGRO3 formula, calibrated for the material under analysis (steel ASTM A469. The J-integral and COD approaches are selected for SIFs calculation in DBEM environment, where the crack path is assessed by the minimum strain energy density criterion (MSED. In correspondence of the initial crack scenario, SIFs along the crack front are also calculated by the Finite Element (FE code ZENCRACK, using COD, in order to provide, by a cross comparison with DBEM, an assessment on the level of accuracy obtained. Due to the symmetry of the bending problem a pure mode I crack propagation is realised with no kinking of the propagating crack whereas for press fit loading the crack propagation becomes mixed mode. The crack growth analysis is nonlinear because of normal gap elements used to model the press fit condition with added friction, and is developed in an iterative-incremental procedure. From the analysis of the SIFs results related to the initial cracked configuration, it is possible to assess the impact of the press fit condition when superimposed to the bending load case.

  9. Nucleating and propagating of nanocrack in dislocation-free zone in brittle materials

    Institute of Scientific and Technical Information of China (English)

    褚武扬; 高克玮; 陈奇志; 王燕斌; 肖纪美

    1995-01-01

    Nudeating and propagating of nanocrack forming in dislocation-free zone (DFZ) for a brittle material, TiAl alloy, was studied through in situ tensile test in TEM and analyzed using micro-fracture mechanics. The results show that many of dislocations can be emitted from a crack tip when the applied stress intensity KIa is larger than the stress intensity for dislocation emission KIe = 1.4MPa·m1/2 and a DFZ is formed after reaching equilibrium. The stress in a certain site in the DFZ, which is an elastic zone and is thinned gradually through dislocation multiplication and motion in the plastic zone, may be equal to the cohesive strength, resulting in initiating of a nanocrack in the DFZ or sometimes at the notch tip. The nanocrack forming in the DFZ is stable and can propagate into a cleavage microcrack through multiplication and movement of dislocations in the plastic zone under constant displacement condition.

  10. Crack propagation directions in unfilled resins.

    Science.gov (United States)

    Baran, G; Sadeghipour, K; Jayaraman, S; Silage, D; Paul, D; Boberick, K

    1998-11-01

    Posterior composite restorative materials undergo accelerated wear in the occlusal contact area, primarily through a fatigue mechanism. To facilitate the timely development of new and improved materials, a predictive wear model is desirable. The objective of this study was to develop a finite element model enabling investigators to predict crack propagation directions in resins used as the matrix material in composites, and to verify these predictions by observing cracks formed during the pin-on-disc wear of a 60:40 BISGMA:TEGDMA resin and an EBPADMA resin. Laser confocal scanning microscopy was used to measure crack locations. Finite element studies were done by means of ABAQUS software, modeling a cylinder sliding on a material with pre-existing surface-breaking cracks. Variables included modulus, cylinder/material friction coefficient, crack face friction, and yield behavior. Experimental results were surprising, since most crack directions were opposite previously published observations. The majority of surface cracks, though initially orthogonal to the surface, changed direction to run 20 to 30 degrees from the horizontal in the direction of indenter movement. Finite element modeling established the importance of subsurface shear stresses, since calculations provided evidence that cracks propagate in the direction of maximum K(II)(theta), in the same direction as the motion of the indenter, and at an angle of approximately 20 degrees. These findings provide the foundation for a predictive model of sliding wear in unfilled glassy resins.

  11. Local and non-local approaches to creep crack initiation and propagation

    OpenAIRE

    Mikhailov, SE; Namestnikova, IV

    2003-01-01

    A functional form of local brittle strength conditions for a time- or history-dependent materials is presented. The particular strength condition associated with the Robinson linear damage accumulation rule and the power-type durability diagram is employed to formulation and analysis of creep crack initiation and propagation problem. The problem is reduced to a non-linear integral Volterra equation, which can be transformed to a linear one for the case of a single crack. Analytical solutions ...

  12. Development of material model for assessment of brittle cracking behavior of plexiglas

    Science.gov (United States)

    Khan, A. J.; Iqbal, N.; Saeed, H. A.; Tarar, W. A.

    2016-08-01

    The objective of this study is to investigate the brittle cracking behavior of Plexiglas material when subjected to indentation loading. Indentation tests were conducted on Modified Vickers testing machine to acquire the experimental data in the form of load-displacement curve. Several mechanical properties such as hardness, yielding stress and fracture toughness have been ascertained from the analysis of the experimental data. The experimental data then used to create a mathematical model of Plexiglas for its brittle cracking behavior with indentation loading. Furthermore, a numerical simulation based study was carried out to simulate the brittle cracking in Plexiglas plate when subjected to indentation loading. The simulations were performed in the FE solver Abaqus. The brittle cracking model in Abaqus/Explicit is used which determines the required force and displacement to produce crack in Plexiglas. Finally a comparison of simulation results was made to the experimental data to validate the FEA procedures and accuracy of predictions. The numerical predictions of load-displacement curve found remarkably consistent with experimental results.

  13. An Experimental and Numerical Study on Cracking Behavior of Brittle Sandstone Containing Two Non-coplanar Fissures Under Uniaxial Compression

    Science.gov (United States)

    Yang, Sheng-Qi; Tian, Wen-Ling; Huang, Yan-Hua; Ranjith, P. G.; Ju, Yang

    2016-04-01

    To understand the fracture mechanism in all kinds of rock engineering, it is important to investigate the fracture evolution behavior of pre-fissured rock. In this research, we conducted uniaxial compression experiments to evaluate the influence of ligament angle on the strength, deformability, and fracture coalescence behavior of rectangular prismatic specimens (80 × 160 × 30 mm) of brittle sandstone containing two non-coplanar fissures. The experimental results show that the peak strength of sandstone containing two non-coplanar fissures depends on the ligament angle, but the elastic modulus is not closely related to the ligament angle. With the increase of ligament angle, the peak strength decreased at a ligament angle of 60°, before increasing up to our maximum ligament angle of 120°. Crack initiation, propagation, and coalescence were all observed and characterized from the inner and outer tips of pre-existing non-coplanar fissures using photographic monitoring. Based on the results, the sequence of crack evolution in sandstone containing two non-coplanar fissures was analyzed in detail. In order to fully understand the crack evolution mechanism of brittle sandstone, numerical simulations using PFC2D were performed for specimens containing two non-coplanar fissures under uniaxial compression. The results are in good agreement with the experimental results. By analyzing the stress field, the crack evolution mechanism in brittle sandstone containing two non-coplanar fissures under uniaxial compression is revealed. These experimental and numerical results are expected to improve the understanding of the unstable fracture mechanism of fissured rock engineering structures.

  14. Interaction between cracking, delamination and buckling in brittle elastic thin films

    NARCIS (Netherlands)

    Vellinga, W. P.; Van den Bosch, M.; Geers, M. G. D.

    2008-01-01

    A discrete lattice based model for the interaction of cracking, delamination and buckling of brittle elastic coatings is presented. The model is unique in its simultaneous incorporation of the coating and of disorder in the interface and material properties, leading to realistic 3D bending (and buck

  15. Normalizing effect on fatigue crack propagation at the heat-affected zone of AISI 4140 steel shielded metal arc weldings

    Directory of Open Access Journals (Sweden)

    B. Vargas-Arista

    2013-01-01

    Full Text Available The fractography and mechanical behaviour of fatigue crack propagation in the heat-affected zone (HAZ of AISI 4140 steel welded using the shielded metal arc process was analysed. Different austenitic grain size was obtained by normalizing performed at 1200 °C for 5 and 10 hours after welding. Three point bending fatigue tests on pre-cracked specimens along the HAZ revealed that coarse grains promoted an increase in fatigue crack growth rate, hence causing a reduction in both fracture toughness and critical crack length, and a transgranular brittle final fracture with an area fraction of dimple zones connecting cleavage facets. A fractographic analysis proved that as the normalizing time increased the crack length decreased. The increase in the river patterns on the fatigue crack propagation in zone II was also evidenced and final brittle fracture because of transgranular quasicleavage was observed. Larger grains induced a deterioration of the fatigue resistance of the HAZ.

  16. Modelization of crack growth in brittle, disordered materials

    CERN Document Server

    Tzschichholz, F

    1994-01-01

    The thesis consists of four main chapters. In Ch.2 we discuss experimental results concerning the scaling behavior and fractality of fracture surfaces. In Ch.3 continuum and discrete models for fracture mechanics are reviewed and partially extended. In Ch.4 we present numerical results for a finite size scaling of the macroscopic fracture stress in the absence of any disorder in the material. We discuss in Ch.5, the main chapter, the technological important problem of hydraulic fracturing of heterogeneous solids. We have performed intensive computer simulations on this problem and discuss the conditions under which the resulting cracks may develop fractal patterns. We also determine the opening volume of the crack and the elastic stress field in the bulk, quantities that are accessible experimentally. postscript file 'ft_phd93.ps.gz' (1.9Mb) only via ftp server 'ftp.gkss.de'.Login as 'ftp', password: 'your-email', cd /pub/doc, binary mode, get ft_phd93.ps.gz, quit, and then decompress with 'gunzip ft_phd93.ps...

  17. Fracture property of Y-shaped cracks of brittle materials under compression.

    Science.gov (United States)

    Zhang, Xiaoyan; Zhu, Zheming; Liu, Hongjie

    2014-01-01

    In order to investigate the properties of Y-shaped cracks of brittle materials under compression, compression tests by using square cement mortar specimens with Y-shaped crack were conducted. A true triaxial loading device was applied in the tests, and the major principle stresses or the critical stresses were measured. The results show that as the branch angle θ between the branch crack and the stem crack is 75°, the cracked specimen has the lowest strength. In order to explain the test results, numerical models of Y-shaped cracks by using ABAQUS code were established, and the J-integral method was applied in calculating crack tip stress intensity factor (SIF). The results show that when the branch angle θ increases, the SIF K I of the branch crack increases from negative to positive and the absolute value K II of the branch crack first increases, and as θ is 50°, it is the maximum, and then it decreases. Finally, in order to further investigate the stress distribution around Y-shaped cracks, photoelastic tests were conducted, and the test results generally agree with the compressive test results. PMID:25013846

  18. Crack propagation studies and bond coat properties in thermal barrier coatings under bending

    Indian Academy of Sciences (India)

    A K Ray; N Roy; K M Godiwalla

    2001-04-01

    Ceramic based thermal barrier coatings (TBC) are currently considered as a candidate material for advanced stationary gas turbine components. Crack propagation studies under bending are described that were performed on plasma sprayed ZrO2, bonded by MCrAlY layer to Ni base superalloy. The crack propagation behaviour of the coatings at room temperature in as received and oxidized conditions revealed a linear growth of the cracks on the coating till the yield point of the super alloy was reached. High threshold load at the interface between the ceramic layer and the bond coat was required to propagate the crack further into the bond coat. Once the threshold load was surpassed the crack propagated into the brittle bond coat without an appreciable increase in the load. At temperatures of 800°C the crack propagated only in the TBC (ceramic layer), as the ductile bond coat offered an attractive sink for the stress relaxation. Effects of bond coat oxidation on crack propagation in the interface region have been examined and are discussed.

  19. Extended propagation model for interfacial crack in composite material structure

    Institute of Scientific and Technical Information of China (English)

    闫相桥; 冯希金

    2002-01-01

    An interfacial crack is a common damage in a composite material structure . An extended propaga-tion model has been established for an interfacial crack to study the dependence of crack growth on the relativesizes of energy release rates at left and right crack tips and the properties of interfacial material characterize thegrowth of interfacial crack better.

  20. In situ fatigue-crack-propagation experiment

    International Nuclear Information System (INIS)

    An in-reactor fatigue experiment was conducted in the Oak Ridge Research Reactor to determine the effects of dynamic irradiation on fatigue crack propagation. Eight 20% cold-worked 316 stainless steel specimens were precracked to various initial crack lengths, linked together to form a chain, and inserted into a specially designed in-reactor fatigue machine. Test conditions included a maximum temperature of 4600C, an environment of sodium, a frequency of 1 cycle/min, and a stress ratio of 0.10. Results indicated that (1) no effects of dynamic irradiation were observed for a fluence of 1.5 x 1021 n/cm2 (E > 0.1 MeV); and (2) crack growth rates in elevated temperature sodium were a factor of 3 to 4 lower than in room temperature air

  1. Computer Simulations of the Fatigue Crack Propagation

    Directory of Open Access Journals (Sweden)

    A. Materna

    2000-01-01

    Full Text Available The following hypothesis for design of structures based on the damage tolerance philosophy is laid down: the perpendicular fatigue crack growth rate v in a certain point of a curved crack front is given by the local value of stress intensity factor per unit of nominal stress K' and the local triaxiality T which describes the constraint. The relationship v = f (K', T is supposed to be typical for a given loading spectrum and material. Such relationship for a 2024 Al alloy and the flight-simulation spectrum was derived from the fatigue test of the rectangular panel with the central hole and used for three-dimensional simulation of the corner fatigue crack propagation in the model of the wing spar flangeplate. Finite element and boundary element methods were used for these computations. The results of the simulation are in good agreement with the experiment.

  2. International Conference on Dynamic Crack Propagation

    CERN Document Server

    1973-01-01

    The planning meeting for a conference on Dynamic Crack Propagation was held at M.LT. in February 1971 and attended by research workers from several industrial, governmental and academic organizations. It was felt that a more specialized meeting would provide a better opportunity for both U.S. and foreign researchers to exchange their ideas and views on dynamic fracture, a subject which is seldom emphasized in national or international fracture conferences. Dynamic crack propagation has been a concern to specialists in many fields: continuum mechanics, metallurgy, geology, polymer chemistry, orthopedics, applied mathematics, as well as structural design and testing. It impinges on a wide variety of problems such as rock breaking and earthquakes, pressure vessels and line pipes, comminution and the per­ formance of armament and ordnance, etc. Advances have been numerous, covering theories and experiments from both the microscopic and macro­ scopic points of view. Hence, the need for comparing the theoretical ...

  3. Cleavage crack propagation and arrest in a nuclear pressure vessel steel

    International Nuclear Information System (INIS)

    The integrity assessment of Reactor Pressure Vessels, mainly based on crack initiation, can be completed by studying crack propagation and arrest. Whereas engineering approaches do not take into account dynamic effects, these effects are important in unstable cleavage crack propagation, arrest and possible propagation re-initiation events. This study deals with physical mechanisms of cleavage crack propagation and numerical computations related to brittle fracture in the framework of local approach to fracture. Experiments were carried out on thin CT 25 specimens made of 16MND5 PWR vessel steel at five temperatures (-150 degrees C, -125 degrees C, -100 degrees C, -75 degrees C, -50 degrees C). Two kinds of crack path, straight or branching path, were observed. Branching cracks appear for the highest critical loadings at initiation, that increase the elastic stored energy and the effect of plasticity. The elastic-viscoplastic behavior of the ferritic steel was studied up to a strain rate of 104 s-1 and taken into account in the numerical simulations. The extended Finite Element Method (X-FEM) was used in CAST3M FE software to model crack propagation. Numerical computations combine a local non linear dynamic approach with a RKR type fracture stress criterion. The different physical micro-mechanisms, involved in cleavage fracture, were examined by the means of SEM fracture surface analyses at different temperatures and strain rates for the two kinds of crack path. The links of the critical fracture stress with both temperature and strain rate for straight crack path as well as analyses of branching crack phenomena were considered by the means of Scanning Electron Microscopy (SEM) fracture surface analyses, 3D quantitative optical microscopy and FE computations in order to aim at a robust physical justification of the propagation model which has already been developed at CEA in the frame of the B. Prabel PhD. (authors)

  4. Compression Stress Effect on Dislocations Movement and Crack propagation in Cubic Crystal

    CERN Document Server

    Suprijadi,; Yusfi, Meiqorry

    2012-01-01

    Fracture material is seriously problem in daily life, and it has connection with mechanical properties itself. The mechanical properties is belief depend on dislocation movement and crack propagation in the crystal. Information about this is very important to characterize the material. In FCC crystal structure the competition between crack propagation and dislocation wake is very interesting, in a ductile material like copper (Cu) dislocation can be seen in room temperature, but in a brittle material like Si only cracks can be seen observed. Different techniques were applied to material to study the mechanical properties, in this study we did compression test in one direction. Combination of simulation and experimental on cubic material are reported in this paper. We found that the deflection of crack direction in Si caused by vacancy of lattice,while compression stress on Cu cause the atoms displacement in one direction. Some evidence of dislocation wake in Si crystal under compression stress at high tempera...

  5. Detection of subcritical crack propagation for concrete dams

    Institute of Scientific and Technical Information of China (English)

    2009-01-01

    Subcritical propagation of cracks is a warning sign of fracture.If such propagation is detected at an early stage,timely maintenance measures can be taken to prevent the failure of structures.To detect the subcritical propagation of a crack,the crack needs to be monitored continuously in a long term, which is not realistic under certain conditions.However,cracks in concrete dams can be monitored continuously by dam monitoring to offer possible detection for subcritical propagation.In this paper, with measured crack openings from dam monitoring,a state equation for characterizing crack development is established based on the grey system theory.The relation between the stability of the equation and the subcritical crack propagation is investigated,then a criterion is proposed for detecting subcritical propagation.An example demonstrates the validity of the criterion and its potential for practical application.

  6. Detection of subcritical crack propagation for concrete dams

    Institute of Scientific and Technical Information of China (English)

    BAO TengFei; YU Hong

    2009-01-01

    Subcritical propagation of cracks is a warning sign of fracture.If such propagation is detected at an early stage,timely maintenance measures can be taken to prevent the failure of structures.To detect the subcritical propagation of a crack,the crack needs to be monitored continuously in a long term,which is not realistic under certain conditions.However,cracks in concrete dams can be monitored continuously by dam monitoring to offer possible detection for subcritical propagation.In this paper,with measured crack openings from dam monitoring,a state equation for characterizing crack development is established based on the grey system theory.The relation between the stability of the equation and the subcritical crack propagation is investigated,then a criterion is proposed for detecting subcritical propagation.An example demonstrates the validity of the criterion and its potential for practical application.

  7. Theoretical and numerical studies of crack initiation and propagation in rock masses under freezing pressure and far-field stress

    Directory of Open Access Journals (Sweden)

    Yongshui Kang

    2014-10-01

    Full Text Available Water-bearing rocks exposed to freezing temperature can be subjected to freeze–thaw cycles leading to crack initiation and propagation, which are the main causes of frost damage to rocks. Based on the Griffith theory of brittle fracture mechanics, the crack initiation criterion, propagation direction, and crack length under freezing pressure and far-field stress are analyzed. Furthermore, a calculation method is proposed for the stress intensity factor (SIF of the crack tip under non-uniformly distributed freezing pressure. The formulae for the crack/fracture propagation direction and length of the wing crack under freezing pressure are obtained, and the mechanism for coalescence of adjacent cracks is investigated. In addition, the necessary conditions for different coalescence modes of cracks are studied. Using the topology theory, a new algorithm for frost crack propagation is proposed, which has the capability to define the crack growth path and identify and update the cracked elements. A model that incorporates multiple cracks is built by ANSYS and then imported into FLAC3D. The SIFs are then calculated using a FISH procedure, and the growth path of the freezing cracks after several calculation steps is demonstrated using the new algorithm. The proposed method can be applied to rocks containing fillings such as detritus and slurry.

  8. Theoretical and numerical studies of crack initiation and propagation in rock masses under freezing pressure and far-field stress

    Institute of Scientific and Technical Information of China (English)

    Yongshui Kang; Quansheng Liu; Xiaoyan Liu; Shibing Huang

    2014-01-01

    Water-bearing rocks exposed to freezing temperature can be subjected to freezeethaw cycles leading to crack initiation and propagation, which are the main causes of frost damage to rocks. Based on the Griffith theory of brittle fracture mechanics, the crack initiation criterion, propagation direction, and crack length under freezing pressure and far-field stress are analyzed. Furthermore, a calculation method is proposed for the stress intensity factor (SIF) of the crack tip under non-uniformly distributed freezing pressure. The formulae for the crack/fracture propagation direction and length of the wing crack under freezing pressure are obtained, and the mechanism for coalescence of adjacent cracks is investigated. In addition, the necessary conditions for different coalescence modes of cracks are studied. Using the topology theory, a new algorithm for frost crack propagation is proposed, which has the capability to define the crack growth path and identify and update the cracked elements. A model that incorporates multiple cracks is built by ANSYS and then imported into FLAC3D. The SIFs are then calculated using a FISH procedure, and the growth path of the freezing cracks after several calculation steps is demon-strated using the new algorithm. The proposed method can be applied to rocks containing fillings such as detritus and slurry.

  9. Overview of strength, crack propagation and fracture of nuclear reactor moderator graphite

    Energy Technology Data Exchange (ETDEWEB)

    Moskovic, R., E-mail: robert.moskovic@magnoxsites.com [Magnox Limited, Oldbury Technical Centre, Oldbury Naite, South Gloucestershire BS35 1RQ (United Kingdom); Heard, P.J. [Interface Analysis Centre, University of Bristol, Bristol BS2 8BS (United Kingdom); Flewitt, P.E.J. [Magnox Limited, Oldbury Technical Centre, Oldbury Naite, South Gloucestershire BS35 1RQ (United Kingdom); Interface Analysis Centre, University of Bristol, Bristol BS2 8BS (United Kingdom); H.H. Wills Laboratory, Department of Physics, University of Bristol, Bristol BS8 1TL (United Kingdom); Wootton, M.R. [Magnox Limited, Oldbury Technical Centre, Oldbury Naite, South Gloucestershire BS35 1RQ (United Kingdom)

    2013-10-15

    Highlights: • Fracture behaviour. • Cracking initiation and growth. • Different loadings configurations. • Fracture mechanisms. -- Abstract: Nuclear reactor moderator graphite is an aggregate of needle coke filler particles within a matrix of fine coke flour particles mixed with pitch binder. Following extrusion in green condition, impregnation with liquid pitch binder and graphitisation, a polygranular aggregate with orthotropic properties is produced. Its mechanical properties under several different loading conditions and associated cracking behaviour were examined to establish crack initiation and propagation behaviour. Both virgin and radiolytically oxidised material were examined using optical and electron optical microscopy, focused ion beam microscope and digital image correlation. The appearance of force vs. displacement curves varied with type of loading. Mostly linear elastic traces occurred in uniaxial tensile and flexural tests. Large departures from linear elastic behaviour were observed in standard uniaxial and diametral compression testing. Digital image correlation has shown that the initiation of cracking involves formation of a process zone which grows to a critical size of approximately 3–5 mm before a macro-crack is initiated. Cracks straddle a torturous path which zigzags between the filler particles through the matrix consistent with crack propagation along the filler matrix interface. This paper provides an overview of strength, crack propagation and fracture of nuclear reactor moderator graphite. It reviews the physical processes and mathematical approaches that have been adopted to describe the behaviour of brittle materials and then considers if they apply to reactor core graphites.

  10. Directional crack propagation of granular water systems.

    Science.gov (United States)

    Mizuguchi, Tsuyoshi; Nishimoto, Akihiro; Kitsunezaki, So; Yamazaki, Yoshihiro; Aoki, Ichio

    2005-05-01

    Pattern dynamics of directional crack propagation phenomena observed in drying process of starch-water mixture is investigated. To visualize the three-dimensional structure of the drying-fracture process two kinds of experiments are performed, i.e., resin solidification planing method and real-time measurement of water content distribution with MR instruments. A cross section with polygonal structure is visualized in both experiments. The depth dependency of cell size is measured. The phenomenological model for water transportation is also discussed. PMID:16089617

  11. Dislocation mechanism based model for stage II fatigue crack propagation rate

    Science.gov (United States)

    Mazumdar, P. K.

    1986-01-01

    Repeated plastic deformation, which of course depends on dislocation mechanism, at or near the crack tip leads to the fatigue crack propagation. By involving the theory of thermally activated flow and the cumulative plastic strain criterion, an effort is made here to model the stage II fatigue crack propagation rate in terms of the dislocation mechanism. The model, therefore, provides capability to ascertain: (1) the dislocation mechanism (and hence the near crack tip microstructures) assisting the crack growth, (2) the relative resistance of dislocation mechanisms to the crack growth, and (3) the fracture surface characteristics and its interpretation in terms of the dislocation mechanism. The local microstructure predicted for the room temperature crack growth in copper by this model is in good agreement with the experimental results taken from the literature. With regard to the relative stability of such dislocation mechanisms as the cross-slip and the dislocation intersection, the model suggests an enhancement of crack growth rate with an ease of cross-slip which in general promotes dislocation cell formation and is common in material which has high stacking fault energy (produces wavy slips). Cross-slip apparently enhances crack growth rate by promoting slip irreversibility and fracture surface brittleness to a greater degree.

  12. Fretting fatigue crack propagation rate under variable loading conditions

    Directory of Open Access Journals (Sweden)

    C. Gandiolle

    2016-01-01

    Full Text Available Fretting fatigue experiments aim to represent industrial problems and most of them endure variable loading. Being able to assess lifetime of assemblies, especially for low propagation rate conditions, is essential as experimental validation is often too expensive. Both experimental and numerical approaches are proposed to follow the crack propagation rate of steel on steel cylinder/plane fretting fatigue contact submitted to variable loading conditions. An original experimental monitoring has been implemented on the fretting-fatigue test device to observe crack propagation using a potential drop technique. A calibration curve relating crack length and electrical potential was established for the studied contact. It allows direct knowledge of the crack length and crack propagation rate. It was applied to mixed load test showing crack arrest for the last loading condition. To explain this behavior, a 2-dimensional FE modeling was implemented to simulate the complexes multi-axial contact stressing. The crack propagation rate was formalized using an effective stress intensity factor amplitude ΔKeff coupled with Paris law of the material. The crack arrest condition for a given loading was related to ΔKeff along the expected crack path crossing the material crack arrest threshold ΔK0. The failure was related to ΔKeff reaching the critical stress intensity factor KIC. A good correlation with experiments was observed allowing to predict the crack arrest condition although the model tends to overestimate the final crack length extension.

  13. Axial crack propagation and arrest in pressurized fuselage

    Science.gov (United States)

    Kosai, M.; Shimamoto, A.; Yu, C.-T.; Walker, S. I.; Kobayashi, A. S.; Tan, P.

    1994-01-01

    The crack arrest capability of a tear strap in a pressurized precracked fuselage was studied through instrumented axial rupture tests of small scale models of an idealized fuselage. Upon pressurization, rapid crack propagation initiated at an axial through crack along the stringer and immediately kinked due to the mixed modes 1 and 2 state caused by the one-sided opening of the crack flap. The diagonally running crack further turned at the tear straps. Dynamic finite element analysis of the rupturing cylinder showed that the crack kinked and also ran straight in the presence of a mixed mode state according to a modified two-parameter crack kinking criterion.

  14. Laser-Based Instrument Measures Propagation Of Cracks

    Science.gov (United States)

    Lee, Rupert U.; Cox, Robert B.; Youngquist, Robert C.; Sentz, John T.; Rose, Kenneth A.

    1995-01-01

    Report describes use of commerical laser displacement meter to measure propagation of cracks in stainless-steel specimens in stress tests in corrosive (salt-spray) environment. Measurements directed toward determining time from beginning of each test until onset of propagation of crack.

  15. Monte Carlo simulation of micro crack propagation behavior for stress corrosion cracking

    International Nuclear Information System (INIS)

    A calculation code of Monte Carlo simulation for micro crack propagation behavior of stress corrosion cracking has been developed. Improvements for micro crack growth rate treatments and stress distributions have been made. Calculated crack depth distributions were compared with the CBB test results for sensitized stainless steels and low carbon stainless steels with hardened layer. For sensitized stainless steels, the calculated crack depth distribution could well reproduce the CBB test results by taking into account crack growth rates obtained from experiments. For low carbon stainless steels, although considering stress distributions improved the overestimation of crack depths, the calculated crack depth distribution could not well reproduce the CBB test result. The results revealed that the effects of the crack growth rate and the stress distribution on micro crack propagation behaviors. (author)

  16. The effect of welding residual stresses on brittle fracture in an internal surface cracked pipe

    International Nuclear Information System (INIS)

    The change in brittle fracture properties due to the presence of welding residual stresses (RS) is studied in a pipe. Welding RS are simulated by using a 3-D finite element (FE) model and experimentally verified. An internal circumferential thumbnail crack is introduced at the weld line. The modified Beremin model is used as local approach method to predict toughness distributions in the presence of welding RS. The model is calibrated using experimental fracture tests at −150 °C consisting of low and high constraint specimens. The results indicate that, in the welded pipe, the fracture toughness will decrease dramatically in comparison with the as-received pipe. For the same fracture probability of 90%, fracture toughness will decrease from 65 to 40 MPa √m. This is due to the influence of tensile welding RS on the crack tip stress state, which result in a decrease in the opening mode stresses at the near crack tip up to 40%. - Highlights: • A Two-pass pipe welding process is simulated and obtained residual stresses (RS) are experimentally verified. • An internal semi-elliptical circumferential cracked pipe is considered and Modified Beremin model is used. • Two sets of specimens with high and low crack-tip constraint are used for model calibration. • Welding RS will cause to change crack-tip stress field and fracture probability, dramatically. • RS cause 40% increase in maximum opening stress and 38% decrease in fracture toughness, for a fracture probability of 90%

  17. Propagation of stress corrosion cracks in alpha-brasses

    Energy Technology Data Exchange (ETDEWEB)

    Beggs, Dennis Vinton

    1981-01-01

    Transgranular and intergranular stress corrosion cracks were investigated in alpha-brasses in a tarnishing ammoniacal solution. Surface observation indicated that the transgranular cracks propagated discontinuously by the sudden appearance of a fine crack extending several microns ahead of the previous crack tip, often associated with the detection of a discrete acoustic emission (AE). By periodically increasing the deflection, crack front markings were produced on the resulting fracture surfaces, showing that the discontinuous propagation of the crack trace was representative of the subsurface cracking. The intergranular crack trace appeared to propagate continuously at a relatively blunt crack tip and was not associated with discrete AE. Under load pulsing tests with a time between pulses, ..delta..t greater than or equal to 3 s, the transgranular fracture surfaces always exhibited crack front markings which corresponded with the applied pulses. The spacing between crack front markings, ..delta..x, decreased linearly with ..delta..t. With ..delta..t less than or equal to 1.5 s, the crack front markings were in a one-to-one correspondence with applied pulses only at relatively long crack lengths. In this case, ..delta..x = ..delta..x* which approached a limiting value of 1 ..mu..m. No crack front markings were observed on intergranular fracture surfaces produced during these tests. It is concluded that transgranular cracking occurs by discontinuous mechanical fracture of an embrittled region around the crack tip, while intergranular cracking results from a different mechanism with cracking occurring via the film-rupture mechanism.

  18. FATIGUE CRACK PROPAGATION THROUGH AUSTEMPERED DUCTILE IRON MICROSTRUCTURE

    Directory of Open Access Journals (Sweden)

    Lukáš Bubenko

    2010-10-01

    Full Text Available Austempered ductile iron (ADI has a wide range of application, particularly for castings used in automotive and earth moving machinery industries. These components are usually subjected to variable dynamic loading that may promote initiation and propagation of fatigue cracks up to final fracture. Thus, it is important to determine the fatigue crack propagation behavior of ADI. Since fatigue crack growth rate (da/dN vs. stress intensity factor K data describe fatigue crack propagation resistance and fatigue durability of structural materials, da/dN vs. Ka curves of ADI 1050 are reported here. The threshold amplitude of stress intensity factor Kath is also determined. Finally, the influence of stress intensity factor amplitude to the character of fatigue crack propagation through the ADI microstructure is described.

  19. Time-resolved measurement of photon emission during fast crack propagation in three-point bending fracture of silica glass and soda lime glass

    International Nuclear Information System (INIS)

    Simultaneous time-resolved measurements of photon emission (PE) and fast crack propagation upon bending fracture were conducted in silica glass and soda lime glass. Observation of fracture surfaces revealed that macroscopic crack propagation behavior was similar between the silica glass and soda lime glass when fracture loads for these specimens were comparable and cracks propagated without branching. However, a large difference in the PE characteristics was found between the two glasses. In silica glass, PE (645–655 nm) was observed during the entire crack propagation process, whereas intense PE (430–490 nm and 500–600 nm) was observed during the initial stages of propagation. In contrast, only weak PE was detected in soda lime glass. These results show that there is a large difference in the atomic processes involved in fast crack propagation between these glasses, and that PE can be used to study brittle fracture on the atomic scale

  20. Small fatigue crack propagation in Y2O3 strengthened steels

    International Nuclear Information System (INIS)

    This paper is focused on two type of Y2O3 strengthened steels (Fe–14Cr ODS and ODS-EUROFER). Small fatigue crack propagation was experimentally measured using special small cylindrical specimens (diameter 2 and 2.6 mm) with shallow notch grinded in the gauge length. In the middle of this notch, a pre-crack of length of 50 μm was fabricated using a focused ion beam technique. Fatigue crack growth rate was measured for different applied total strain amplitudes and described using plastic part of the J-integral. Obtained results were compared with published data of EUROFER 97. The effect of the oxide dispersion on small fatigue crack propagation was found rather insignificant. Ferritic Fe–14Cr ODS steel shows more brittle behaviour, i.e. for the same cyclic plasticity, characterised by the plastic part of the J-integral, the small cracks grow faster. A new methodology for residual lifetime prediction of structures containing physically small cracks, based on plastic part of the J-integral, is presented

  1. Small fatigue crack propagation in Y{sub 2}O{sub 3} strengthened steels

    Energy Technology Data Exchange (ETDEWEB)

    Hutař, P., E-mail: hutar@ipm.cz [CEITEC IPM, Institute of Physics of Materials, Zizkova 22, 616 62 Brno (Czech Republic); Kuběna, I. [Institute of Physics of Materials, Zizkova 22, 616 62 Brno (Czech Republic); Ševčík, M. [CEITEC IPM, Institute of Physics of Materials, Zizkova 22, 616 62 Brno (Czech Republic); Šmíd, M.; Kruml, T. [Institute of Physics of Materials, Zizkova 22, 616 62 Brno (Czech Republic); Náhlík, L. [CEITEC IPM, Institute of Physics of Materials, Zizkova 22, 616 62 Brno (Czech Republic)

    2014-09-15

    This paper is focused on two type of Y{sub 2}O{sub 3} strengthened steels (Fe–14Cr ODS and ODS-EUROFER). Small fatigue crack propagation was experimentally measured using special small cylindrical specimens (diameter 2 and 2.6 mm) with shallow notch grinded in the gauge length. In the middle of this notch, a pre-crack of length of 50 μm was fabricated using a focused ion beam technique. Fatigue crack growth rate was measured for different applied total strain amplitudes and described using plastic part of the J-integral. Obtained results were compared with published data of EUROFER 97. The effect of the oxide dispersion on small fatigue crack propagation was found rather insignificant. Ferritic Fe–14Cr ODS steel shows more brittle behaviour, i.e. for the same cyclic plasticity, characterised by the plastic part of the J-integral, the small cracks grow faster. A new methodology for residual lifetime prediction of structures containing physically small cracks, based on plastic part of the J-integral, is presented.

  2. Small fatigue crack propagation in Y2O3 strengthened steels

    Science.gov (United States)

    Hutař, P.; Kuběna, I.; Ševčík, M.; Šmíd, M.; Kruml, T.; Náhlík, L.

    2014-09-01

    This paper is focused on two type of Y2O3 strengthened steels (Fe-14Cr ODS and ODS-EUROFER). Small fatigue crack propagation was experimentally measured using special small cylindrical specimens (diameter 2 and 2.6 mm) with shallow notch grinded in the gauge length. In the middle of this notch, a pre-crack of length of 50 μm was fabricated using a focused ion beam technique. Fatigue crack growth rate was measured for different applied total strain amplitudes and described using plastic part of the J-integral. Obtained results were compared with published data of EUROFER 97. The effect of the oxide dispersion on small fatigue crack propagation was found rather insignificant. Ferritic Fe-14Cr ODS steel shows more brittle behaviour, i.e. for the same cyclic plasticity, characterised by the plastic part of the J-integral, the small cracks grow faster. A new methodology for residual lifetime prediction of structures containing physically small cracks, based on plastic part of the J-integral, is presented.

  3. Enhanced toughness and stable crack propagation in a novel tungsten fibre-reinforced tungsten composite produced by chemical vapour infiltration

    Science.gov (United States)

    Riesch, J.; Höschen, T.; Linsmeier, Ch; Wurster, S.; You, J.-H.

    2014-04-01

    Tungsten is a promising candidate for the plasma-facing components of a future fusion reactor, but its use is strongly restricted by its inherent brittleness. An innovative concept to overcome this problem is tungsten fibre-reinforced tungsten composite. In this paper we present the first mechanical test of such a composite material using a sample containing multiple fibres. The in situ fracture experiment was performed in a scanning electron microscope for close observation of the propagating crack. Stable crack propagation accompanied with rising load bearing capacity is observed. The fracture toughness is estimated using the test results and the surface observation.

  4. CRACK PROPAGATION IN STRUCTURES SUBJECTED TO PERIODIC EXCITATION

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    In the present paper, a simple mechanical model is developed to predict the dynamic response of a cracked structure subjected to periodic excitation, which has been used to identify the physical mechanisms in leading the growth or arrest of cracking. The structure under consideration consists of a beam with a crack along the axis, and thus, the crack may open in Mode Ⅰ and in the axial direction propagate when the beam vibrates. In this paper, the system is modeled as a cantilever beam lying on a partial elastic foundation, where the portion of the beam on the foundation represents the intact portion of the beam. Modal analysis is employed to obtain a closed form solution for the structural response. Crack propagation is studied by allowing the elastic foundation to shorten (mimicking crack growth) if a displacement criterion, based on the material toughness, is met. As the crack propagates, the structural model is updated using the new foundation length and the response continues. From this work, two mechanisms for crack arrest are identified. It is also shown that the crack propagation is strongly influenced by the transient response of the structure.

  5. Experimental study of thermodynamics propagation fatigue crack in metals

    International Nuclear Information System (INIS)

    This work is devoted to the development of an experimental method for studying the energy balance during cyclic deformation and fracture. The studies were conducted on 304 stainless steel AISE samples. The investigation of the fatigue crack propagation was carried out on flat samples with stress concentrators. The stress concentrator was three central holes. The heat flux sensor was developed based on the Seebeck effect. This sensor was used for measuring the heat dissipation power in the examined samples during the fatigue tests. The measurements showed that the rate of fatigue crack growth depends on the heat flux at the crack tip and there are two propagation mode of fatigue crack with different link between the propagation mode and heat flux from crack tip

  6. Experimental study of thermodynamics propagation fatigue crack in metals

    Energy Technology Data Exchange (ETDEWEB)

    Vshivkov, A., E-mail: vshivkov.a@icmm.ru; Iziumova, A., E-mail: fedorova@icmm.ru; Plekhov, O., E-mail: poa@icmm.ru [Institute of Continuous Media Mechanics UrB RAS, Perm, 614013 (Russian Federation)

    2015-10-27

    This work is devoted to the development of an experimental method for studying the energy balance during cyclic deformation and fracture. The studies were conducted on 304 stainless steel AISE samples. The investigation of the fatigue crack propagation was carried out on flat samples with stress concentrators. The stress concentrator was three central holes. The heat flux sensor was developed based on the Seebeck effect. This sensor was used for measuring the heat dissipation power in the examined samples during the fatigue tests. The measurements showed that the rate of fatigue crack growth depends on the heat flux at the crack tip and there are two propagation mode of fatigue crack with different link between the propagation mode and heat flux from crack tip.

  7. Surface effects and assessment of crack propagation

    International Nuclear Information System (INIS)

    A realistic analysis of microcrack interaction at stress concentrations require a three dimensional analysis, and evaluation of fracture parameters along the crack front. Due to its complexity the problem can only be tackled through computational techniques. In this work, we describe the use of the Boundary Element Technique for analysis of surface effects at crack vertex. It is shown that the existence of a vertex singularity at this location poses limitations on actual crack geometries, and hence some common assumptions might not be adequate for a realistic description of surface crack growth. (author). 15 refs, 5 figs

  8. Fatigue Crack Initiation and Propagation of Aluminum Alloy Bearings

    Institute of Scientific and Technical Information of China (English)

    CHENG Xian-Hua; MA Yan-Yan

    2004-01-01

    Observation of fatigue crack initiation and propagation during fatigue test in ALSn20Cu bearing has been presented. Journal center orbit, oil film pressure and stress distribution in alloy layer have been calculated and are taken as the basis for theoretically simulating the bearing fatigue process. It is found that the calculated results are in good accordance with the experimental results, which provides a feasible way for investigation of fatigue crack propagation process in the bearing.

  9. Fatigue crack propagation in carburized X-2M steel

    Science.gov (United States)

    Averbach, B. L.; Lou, Bingzhe; Pearson, P. K.; Fairchild, R. E.; Bamberger, E. N.

    1985-07-01

    The growth rates of fatigue cracks propagating through the case and into the core have been studied for carburized X-2M steel (0.14 C, 4.91 Cr, 1.31 Mo, 1.34 W, 0.42 V). Fatigue cracks were propagated at constant stress intensities, ΔK, and also at a constant cyclic peak load, and the crack growth rates were observed to pass through a minimum value as the crack traversed the carburized case. The reduction in the crack propagation rates is ascribed to the compressive stresses which were developed in the case, and a pinched clothespin model is used to make an approximate calculation of the effects of internal stress on the crack propagation rates. We define an effective stress intensity, Ke = Ka + Ki, where Ka is the applied stress intensity, Ki = σid{i/1/2}, σi is the internal stress, and di is a characteristic distance associated with the depth of the internal stress field. In our work, a value of di = 11 mm (0.43 inch) fits the data quite well. A good combination of resistance to fatigue crack propagation in the case and fracture toughness in the core can be achieved in carburized X-2M steel, suggesting that this material will be useful in heavy duty gears and in aircraft gas turbine mainshaft bearings operating under high hoop stresses.

  10. Suppression of Fatigue Crack Propagation of Duralumin by Cavitation Peening

    Directory of Open Access Journals (Sweden)

    Hitoshi Soyama

    2015-08-01

    Full Text Available It was demonstrated in the present paper that cavitation peening which is one of the mechanical surface modification technique can suppress fatigue crack propagation in duralumin. The impacts produced when cavitation bubble collapses can be utilised for the mechanical surface modification technique in the same way as laser peening and shot peening, which is called “cavitation peening”. Cavitation peening employing a cavitating jet in water was used to treat the specimen made of duralumin Japanese Industrial Standards JIS A2017-T3. After introducing a notch, fatigue test was conducted by a load-controlled plate bending fatigue tester, which has been originally developed. The fatigue crack propagation behavior was evaluated and the relationship between the fatigue crack propagation rate versus stress intensity factor range was obtained. From the results, the fatigue crack propagation rate was drastically reduced by cavitation peening and the fatigue life of duralumin plate was extended 4.2 times by cavitation peening. In addition, the fatigue crack propagation can be suppressed by 88% in the stable crack propagation stage by cavitation peening.

  11. Propagation and arrest of cleavage cracks in a nuclear pressure vessel steel

    International Nuclear Information System (INIS)

    The safety of nuclear structures is crucial while the service time of nuclear power stations is planned to be extended up to 60 years. Initiation stage of cracks is still considered as a key issue, but more and more component integrity analyses investigate the crack arrest possibility. This study deals with physical mechanisms of cleavage crack propagation and numerical computations related to brittle fracture. Experiments using standard measuring techniques and a high-speed framing camera system, as well as Scanning Electron Microscope fracture surface analyses were carried out on thin CT specimens made of 16MND5 PWR vessel steel. The elastic-viscoplastic behavior of the ferritic steel has been studied and taken into account in numerical simulations. The extended Finite Element Method (X-FEM) is used in CAST3M finite element analysis software to model crack propagation. Numerical computations combine a local non-linear dynamic approach and a fracture criterion based on critical cleavage stress, whereas current standards in the nuclear field use a global static approach to fracture to depict crack initiation and arrest. The links of the criterion with temperature and strain rate are considered thanks to experiments, SEM fractographies and 2D computations in order to get a robust physical model which can be effective for model-based predictions of industrial structures. (authors)

  12. Particle Discrete Method Based on Manifold Cover for Crack Propagation of Jointed Rock Mass

    Directory of Open Access Journals (Sweden)

    Yang Ping

    2014-01-01

    Full Text Available The rock mass can be assumed to be homogeneous material from a macroscopic view; however, it is the heterogeneous material in mesoscopic scale and its physicomechanical properties are discontinuous in space. The failure of jointed rock mass was usually caused by the initiation, propagation, and coalescence of new wing cracks derived from primary joint. In order to further study the rock fracture instability, we need to study the expansion of rock cracks under external loads from the macro-meso perspective. This paper, based on the manifold cover concept, proposes a new discrete element numerical method, manifold particle discrete (MPD, combined with the particle contact model and the introduced concept of stress boundary. The proposed method can easily simulate the crack generation, propagation, and coalescence of jointed rock mass from the macro-meso perspective. The whole process of rock fragmentation is thereafter reproduced. By analyzing the manifold cover and sphere particle model, this paper constitutes the sphere unit cover function of three-dimensional manifold cover, establishes tetrahedron units, and obtains the equilibrium equation and compatible equation of the MPD model. For rock-like brittle material, crack propagation process can be simulated, and it also verifies the accuracy of the proposed numerical method.

  13. FEM Modeling of Crack Propagation in a Model Multiphase Alloy

    Institute of Scientific and Technical Information of China (English)

    Lihe QIAN; Seishi NISHIDO; Hiroyuki TODA; Tosliro KOBAYASHI

    2006-01-01

    In this paper, several widely applied fracture criteria were first numerically examined and the crack-tip-region Jintegral criterion was confirmed to be more applicable to predict fracture angle in an elastic-plastic multiphase material. Then, the crack propagation in an idealized dendritic two-phase Al-7%Si alloy was modeled using an elastic-plastic finite element method. The variation of crack growth driving force with crack extension was also demonstrated. It is found that the crack path is significantly influenced by the presence of α-phase near the crack tip, and the crack growth driving force varies drastically from place to place. Lastly, the simulated fracture path in the two-phase model alloy was compared with the experimentally observed fracture path.

  14. Rapid crack propagation in PE-HD pipes

    Energy Technology Data Exchange (ETDEWEB)

    Farshad, M.; Flueler, P. [EMPA, Duebendorf (Switzerland)

    1995-12-31

    Rapid crack propagation (RCP) in polymer pipes was reviewed. A theoretical model for crack initiation and propagation was described. Experimental results obtained for RCP in PE-HD pipes were discussed. It was noted that RCP only appeared above a certain `critical pressure`. Critical pressure was dependent on temperature, pipe dimensions, pipe processing, pipe material properties, residual stresses, aging, and service conditions. Further work was recommended in the areas of RCP testing, development of theoretical models, extension of investigations to longer (5 m) pipes, and development of crack arresters. 2 figs., 7 refs.

  15. Atomistic aspects of crack propagation along high angle grain boundaries

    Energy Technology Data Exchange (ETDEWEB)

    Farkas, D. [Virginia Polytechnic Inst. and State Univ., Blacksburg, VA (United States). Dept. of Materials Science and Engineering

    1997-12-31

    The author presents atomistic simulations of the crack tip configuration near a high angle {Sigma} = 5 [001](210) symmetrical tilt grain boundary in NiAl. The simulations were carried out using molecular statics and embedded atom (EAM) potentials. The cracks are stabilized near a Griffith condition involving the cohesive energy of the grain boundary. The atomistic configurations of the tip region are different in the presence of the high angle grain boundary than in the bulk. Three different configurations of the grain boundary were studied corresponding to different local compositions. It was found that in ordered NiAl, cracks along symmetrical tilt boundaries show a more brittle behavior for Al rich boundaries than for Ni-rich boundaries. Lattice trapping effects in grain boundary fracture were found to be more significant than in the bulk.

  16. Criterion of cleavage crack propagation and arrest in a nuclear PWR vessel steel

    International Nuclear Information System (INIS)

    The purpose of this PhD thesis is to understand physical mechanisms of cleavage crack propagation and arrest in the 16MND5 PWR vessel steel and to propose a robust predicting model based on a brittle fracture experimental campaign of finely instrumented laboratory specimens associated with numerical computations. First, experiments were carried out on thin CT25 specimens at five temperatures (-150 C, -125 C, -100 C, -7 C, -50 C). Two kinds of crack path, straight or branching path, have been observed. To characterize crack propagation and to measure crack speed, a high-speed framing camera system was used, combined with the development of an experimental protocol which allowed to observe CT surface without icing inside the thermal chamber and on the specimen. The framing camera (520 000 fps) has allowed to have a very accurate estimation of crack speed on the complete ligament of CT (∼ 25 mm). Besides, to analyse experiments and to study the impact of viscosity on the mechanical response around the crack tip, the elastic-viscoplastic behavior of the ferritic steel has been studied up to a strain rate of 104 s-1 for the tested temperatures.The extended Finite Element Method (X-FEM) was used in CAST3M FE software to model crack propagation. Numerical computations combine a local non linear dynamic approach with a RKR type fracture stress criterion to a characteristic distance. The work carried out has confirmed the form of the criterion proposed by Prabel at -125 C, and has identified the dependencies of the criterion on temperature and strain rate. From numerical analyzes in 2D and 3D, a multi-temperature fracture stress criterion, increasing function of the strain rate, was proposed. Predictive modeling were used to confirm the identified criterion on two specimen geometries (CT and compressive ring) in mode I at different temperatures. SEM observations and 3D analyzes made with optical microscope showed that the fracture mechanism was the cleavage associated

  17. Sharp-crack limit of a phase-field model for brittle fracture

    Science.gov (United States)

    da Silva, Milton N.; Duda, Fernando P.; Fried, Eliot

    2013-11-01

    A matched asymptotic analysis is used to establish the correspondence between an appropriately scaled version of the governing equations of a phase-field model for fracture and the equations of the two-dimensional sharp-crack theory of Gurtin and Podio-Guidugli (1996) that arise on assuming that the bulk constitutive behavior is nonlinearly elastic, requiring that surface energy provides the only factor limiting crack propagation, and assuming that the fracture kinetics are isotropic. Consistent with the prominence of the configurational momentum balance at the crack tip in the latter theory, the approach capitalizes on the configurational momentum balance that arises naturally in the context of the phase-field model. The model developed and utilized here incorporates irreversibility of the phase-field evolution. This is achieved by introducing a suitable constraint and by carefully heeding the influence of that constraint on the kinetics underlying microstructural changes associated with fracture. The analysis is predicated on the assumption that the phase-field variable takes values in the closed interval between zero and unity.

  18. Fracture of brittle solids

    CERN Document Server

    Lawn, Brian

    1993-01-01

    This is an advanced text for higher degree materials science students and researchers concerned with the strength of highly brittle covalent-ionic solids, principally ceramics. It is a reconstructed and greatly expanded edition of a book first published in 1975. The book presents a unified continuum, microstructural and atomistic treatment of modern day fracture mechanics from a materials perspective. Particular attention is directed to the basic elements of bonding and microstructure that govern the intrinsic toughness of ceramics. These elements hold the key to the future of ceramics as high-technology materials--to make brittle solids strong, we must first understand what makes them weak. The underlying theme of the book is the fundamental Griffith energy-balance concept of crack propagation. The early chapters develop fracture mechanics from the traditional continuum perspective, with attention to linear and nonlinear crack-tip fields, equilibrium and non-equilibrium crack states. It then describes the at...

  19. Investigation about crack propagation paths in thin rim gears

    Directory of Open Access Journals (Sweden)

    F. Curà

    2014-10-01

    Full Text Available Crack propagation in gears is a problem related not only to the life of the components, but also to the concept of failsafe design. Fail safe design means to design a component in order that, if a failure occurs, this may cause a “safe failure”. This aspect is very important above all in aerospace industry. As a matter of fact, in aerospace application, the need of reducing weight brings to produce gears with very thick rim and web. Considering thin rim gears, when a crack is nucleated near the tooth root, it may propagate through the tooth (causing the loss of the entire tooth or a portion of it or the propagation may follow a path across the wheel diameter (causing the projection of big parts of the gear that may break the gearbox and may cause serious damage to the aircraft. The first failure mode is define as “failsafe failure” and the second one as “catastrophic failure” and of course has to be avoided. Designers need to have robust design criteria in order to predict crack propagation paths and to avoid catastrophic failures. In literature, few works are present concerning this topic, in particular related to the effect of geometrical parameters that may affect the crack propagation. In this work a numerical analysis about crack propagation in gears with respect to the backup ratio (ratio between tooth height and rim thickness, initial crack position and shape has been done by means of the Extended FEM (XFEM technique, realizing 3D models. XFEM 3D is a relatively new technique consisting in enriching traditional finite elements with more complex shape functions; in this way it is possible to propagate crack also between mesh nodes and to have mesh independent results. Aim of this paper is to highlight the crack propagation path in order to give to designers an high confident design criterion, related to the gear geometry. In particular, the effect of both rim thickness and orientation of the initial crack have been considered

  20. Assessment of damage localization based on spatial filters using numerical crack propagation models

    Energy Technology Data Exchange (ETDEWEB)

    Deraemaeker, Arnaud, E-mail: aderaema@ulb.ac.be [Universite Libre de Bruxelles, Civil Engineering Department (BATir), 50 av. Franklin Roosevelt, CP 194/02, B-1050 Brussels (Belgium)

    2011-07-19

    This paper is concerned with vibration based structural health monitoring with a focus on non-model based damage localization. The type of damage investigated is cracking of concrete structures due to the loss of prestress. In previous works, an automated method based on spatial filtering techniques applied to large dynamic strain sensor networks has been proposed and tested using data from numerical simulations. In the simulations, simplified representations of cracks (such as a reduced Young's modulus) have been used. While this gives the general trend for global properties such as eigen frequencies, the change of more local features, such as strains, is not adequately represented. Instead, crack propagation models should be used. In this study, a first attempt is made in this direction for concrete structures (quasi brittle material with softening laws) using crack-band models implemented in the commercial software DIANA. The strategy consists in performing a non-linear computation which leads to cracking of the concrete, followed by a dynamic analysis. The dynamic response is then used as the input to the previously designed damage localization system in order to assess its performances. The approach is illustrated on a simply supported beam modeled with 2D plane stress elements.

  1. Fatigue crack propagation in self-assembling nanocomposites

    Science.gov (United States)

    Klingler, Andreas; Wetzel, Bernd

    2016-05-01

    Self-assembling block-copolymers allow the easy manufacturing of nanocomposites due to the thermodynamically driven in situ formation of nanosized phases in thermosetting resins during the curing process. Complex mechanical dispersion processes can be avoided. The current study investigates the effect of a block-copolymer on the fatigue crack propagation resistance of a cycloaliphatic amine cured epoxy resin. It was found that a small amount of MAM triblock-copolymer significantly increases the resistance to fatigue crack propagation of epoxy. Crack growth rate and the Paris law exponent for fatigue-crack growth were considerably reduced from m=15.5 of the neat epoxy to m=8.1 of the nanocomposite. To identify the related reinforcing and fracture mechanisms structural analyses of the fractured surfaces were performed by scanning electron microscope. Characteristic features were identified to be deformation, debonding and fracture of the nano-phases as well as crack pinning. However, the highest resistance against fatigue crack propagation was achieved in a bi-continuous microstructure that consisted of an epoxy-rich phase with embedded submicron sized MAM inclusions, and which was surrounded by a block-copolymer-rich phase that showed rupture and plastic deformation.

  2. Infrared thermography study of the fatigue crack propagation

    Directory of Open Access Journals (Sweden)

    O.A. Plekhov

    2012-07-01

    Full Text Available The work is devoted to the experimental study of heat dissipation process caused by fatigue crack propagation. To investigate a spatial and time temperature evolution at the crack tip set of experiments was carried out using specimens with pre-grown centered fatigue crack. An original mathematical algorithm for experimental data treatment was developed to obtain a power of heat source caused by plastic deformation at crack tip. The algorithm includes spatial-time filtration and relative motion compensation procedures. Based on the results of mathematical data treatment, we proposed a way to estimate the values of J-integral and stress intensity factor for cracks with pronounced the plastic zone.

  3. Crack spacing threshold of double cracks propagation for large-module rack

    Institute of Scientific and Technical Information of China (English)

    赵铁柱; 石端伟; 姚哲皓; 毛宏勇; 程术潇; 彭惠

    2015-01-01

    Large-module rack of the Three Gorges shiplift is manufactured by casting and machining, which is unable to avoid slag inclusions and surface cracks. To ensure its safety in the future service, studying on crack propagation rule and the residual life estimation method of large-module rack is of great significance. The possible crack distribution forms of the rack in the Three Gorges shiplift were studied. By applying moving load on the model in FRANC3D and ANSYS, quantitative analyses of interference effects on double cracks in both collinear and offset conditions were conducted. The variation rule of the stress intensity factor (SIF) influence factor,RK, of double collinear cracks changing with crack spacing ratio,RS, was researched. The horizontal and vertical crack spacing threshold of double cracks within the design life of the shiplift were obtained, which are 24 and 4 times as large as half of initial crack length,c0, respectively. The crack growth rates along the length and depth directions in the process of coalescence on double collinear cracks were also studied.

  4. Soft-clamp fiber bundle model and interfacial crack propagation: comparison using a non-linear imposed displacement

    Science.gov (United States)

    Stormo, Arne; Lengliné, Olivier; Schmittbuhl, Jean; Hansen, Alex

    2016-05-01

    We compare experimental observations of a slow interfacial crack propagation along an heterogeneous interface to numerical simulations using a soft-clamped fiber bundle model. The model consists of a planar set of brittle fibers between a deformable elastic half-space and a rigid plate with a square root shape that imposes a non linear displacement around the process zone. The non-linear square-root rigid shape combined with the long range elastic interactions is shown to provide more realistic displacement and stress fields around the crack tip in the process zone and thereby significantly improving the predictions of the model. Experiments and model are shown to share a similar self-affine roughening of the crack front both at small and large scales and a similar distribution of the local crack front velocity. Numerical predictions of the Family-Viscek scaling for both regimes are discussed together with the local velocity distribution of the fracture front.

  5. Microstructural features of intergranular brittle fracture and cold cracking in high strength aluminum alloys

    NARCIS (Netherlands)

    Lalpoor, M.; Eskin, D. G.; ten Brink, Gert; Katgerman, L.

    2010-01-01

    Intergranular brittle fracture has been mainly observed and reported in steel alloys and precipitation hardened At-alloys where intergranular precipitates cover a major fraction of the grain boundary area. 7xxx series aluminum alloys suffer from this problem in the as-cast condition when brittle int

  6. Crack propagation of Ti alloy via adiabatic shear bands

    International Nuclear Information System (INIS)

    This study was focused on the characterization of the origin and mechanism of crack propagation as a result of hot induction bending of Ti alloy. Plates of Ti–6Al–4V alloy with 12.5 mm of thickness were submitted to hot induction bending below the beta transus temperature. Optical and scanning electron microscopy analysis showed crack formation in the tensile zone. Microstructural evidence showed that cracks propagate through the adiabatic shear bands by Dimple-Void mechanism. However, voids formation before shear banding also occurred. In both mechanisms adiabatic shear bands are formed via dynamic recrystallization where the alpha–beta interphase works as stress concentrator promoting the formation of dimples and voids

  7. Crack propagation of Ti alloy via adiabatic shear bands

    Energy Technology Data Exchange (ETDEWEB)

    Mendoza, I., E-mail: ivanmendozabravo@gmail.com [Instituto Tecnológico de Veracruz (Mexico); Villalobos, D. [Instituto Tecnológico de Veracruz (Mexico); Alexandrov, B.T. [The Ohio State University (United States)

    2015-10-01

    This study was focused on the characterization of the origin and mechanism of crack propagation as a result of hot induction bending of Ti alloy. Plates of Ti–6Al–4V alloy with 12.5 mm of thickness were submitted to hot induction bending below the beta transus temperature. Optical and scanning electron microscopy analysis showed crack formation in the tensile zone. Microstructural evidence showed that cracks propagate through the adiabatic shear bands by Dimple-Void mechanism. However, voids formation before shear banding also occurred. In both mechanisms adiabatic shear bands are formed via dynamic recrystallization where the alpha–beta interphase works as stress concentrator promoting the formation of dimples and voids.

  8. Arrest of rapid crack propagation in polymer pipes

    Energy Technology Data Exchange (ETDEWEB)

    Flueler, P.; Farshad, M. [EMPA, Duebendorf (Switzerland)

    1995-12-31

    The design of rapid crack arresters for polymer pipes was studied. Mechanisms that would inhibit a running crack and strengthen existing pipes against dynamic fracture and to enhance their degree of safety were examined. The crack arresters examined were based on the principle that rapid crack propagation (RCP) could not occur in pipe walls that were less than a `critical thickness`. Sections of pipe whose walls were thinned were reinforced with a reinforcing ring. Another variation was to produce a pipe with partially adhered multilayer walls. A third variation tried was a multi-layer pipe segment with a damping element and reinforcing rings. Experiments were successful in reducing RCP, but these preliminary results were considered exploratory and would require further confirmation. 2 figs., 8 refs.

  9. Experimental study of heat dissipation at the crack tip during fatigue crack propagation

    Directory of Open Access Journals (Sweden)

    A. Vshivkov

    2016-01-01

    Full Text Available This work is devoted to the development of an experimental method for studying the energy balance during cyclic deformation and fracture. The studies were conducted on 304 stainless steel AISE and titanium alloy OT4-0 samples. The investigation of the fatigue crack propagation was carried out on flat samples with different geometries and types of stress concentrators. The heat flux sensor was developed based on the Seebeck effect. This sensor was used for measuring the heat dissipation power in the examined samples during the fatigue tests. The measurements showed that the rate of fatigue crack growth depends on the heat flux at the crack tip.

  10. Fatigue crack propagation behavior of ultrahigh molecular weight polyethylene.

    Science.gov (United States)

    Connelly, G M; Rimnac, C M; Wright, T M; Hertzberg, R W; Manson, J A

    1984-01-01

    The relative fatigue crack propagation resistance of plain and carbon fiber-reinforced ultrahigh molecular weight polyethylene (UHMWPE) was determined from cyclic loading tests performed on compact tension specimens machined from the tibial components of total knee prostheses. Both materials were characterized by dynamic mechanical spectroscopy, X-ray diffraction, and differential scanning calorimetry. The cyclic tests used loading in laboratory air at 5 Hz using a sinusoidal wave form. Dynamic mechanical spectroscopy showed that the reinforced UHMWPE had a higher elastic storage modulus than the plain UHMWPE, whereas X-ray diffraction and differential scanning calorimetry showed that the percent crystallinity and degree of order in the crystalline regions were similar for the two materials. Fatigue crack propagation in both materials proved to be very sensitive to small changes in the applied cyclic stress intensity range. A 10% increase in stress intensity resulted in approximately an order of magnitude increase in fatigue crack growth rate. The fatigue crack propagation resistance of the reinforced UHMWPE was found to be significantly worse than that of the plain UHMWPE. This result was attributed to poor bonding between the carbon fibers and the UHMWPE matrix and the ductile nature of the matrix itself.

  11. Finite Element Analysis of the Crack Propagation for Solid Materials

    Directory of Open Access Journals (Sweden)

    Miloud Souiyah

    2009-01-01

    Full Text Available Problem statement: The use of fracture mechanics techniques in the assessment of performance and reliability of structure is on increase and the prediction of crack propagation in structure play important part. The finite element method is widely used for the evaluation of SIF for various types of crack configurations. Source code program of two-dimensional finite element model had been developed, to demonstrate the capability and its limitations, in predicting the crack propagation trajectory and the SIF values under linear elastic fracture analysis. Approach: Two different geometries were used on this finite element model in order, to analyze the reliability of this program on the crack propagation in linear and nonlinear elastic fracture mechanics. These geometries were namely; a rectangular plate with crack emanating from square-hole and Double Edge Notched Plate (DENT. Where, both geometries are in tensile loading and under mode I conditions. In addition, the source code program of this model was written by FORTRAN language. Therefore, a Displacement Extrapolation Technique (DET was employed particularly, to predict the crack propagations directions and to, calculate the Stress Intensity Factors (SIFs. Furthermore, the mesh for the finite elements was the unstructured type; generated using the advancing front method. And, the global h-type adaptive mesh was adopted based on the norm stress error estimator. While, the quarter-point singular elements were uniformly generated around the crack tip in the form of a rosette. Moreover, make a comparison between this current study with other relevant and published research study. Results: The application of the source code program of 2-D finite element model showed a significant result on linear elastic fracture mechanics. Based on the findings of the two different geometries from the current study, the result showed a good agreement. And, it seems like very close compare to the other published

  12. Crack initiation and propagation behavior of WC particles reinforced Fe-based metal matrix composite produced by laser melting deposition

    Science.gov (United States)

    Wang, Jiandong; Li, Liqun; Tao, Wang

    2016-08-01

    It is generally believed that cracks in metal matrix composites (MMC) parts manufacturing are crucial to the reliable material properties, especially for the reinforcement particles with high volume fraction. In this paper, WC particles (WCp) reinforced Fe-based metal matrix composites (WCp/Fe) were manufactured by laser melting deposition (LMD) technology to investigate the characteristics of cracks formation. The section morphology of composites were analyzed by optical microscope (OM), and microstructure of WCp, matrix and interface were analyzed by X-ray diffraction (XRD) and scanning electron microscopy (SEM), in order to study the crack initiation and propagation behavior under different laser process conditions. The temperature of materials during the laser melting deposition was detected by the infrared thermometer. The results showed that the cracks often appeared after five layers laser deposition in this experiment. The cracks crossed through WC particles rather than the interface, so the strength of interface obtained by the LMD was relatively large. When the thermal stress induced by high temperature gradient during LMD and the coefficient of thermal expansion mismatch between WC and matrix was larger than yield strength of WC, the cracks would initiate inside WC particle. Cracks mostly propagated along the eutectic phases whose brittleness was very large. The obtained thin interface was beneficial to transmitting the stress from particle to matrix. The influence of volume fraction of particles, laser power and scanning speed on cracks were investigated. This paper investigated the influence of WC particles size on cracks systematically, and the smallest size of cracked WC in different laser processing parameters was also researched.

  13. Effect of amorphous lamella on the crack propagation behavior of crystalline Mg/amorphous Mg-Al nanocomposites

    Science.gov (United States)

    Hai-Yang, Song; Yu-Long, Li

    2016-02-01

    The effects of amorphous lamella on the crack propagation behavior in crystalline/amorphous (C/A) Mg/Mg-Al nanocomposites under tensile loading are investigated using the molecular dynamics simulation method. The sample with an initial crack of orientation [0001] is considered here. For the nano-monocrystal Mg, the crack growth exhibits brittle cleavage. However, for the C/A Mg/Mg-Al nanocomposites, the ‘double hump’ behavior can be observed in all the stress-strain curves regardless of the amorphous lamella thickness. The results indicate that the amorphous lamella plays a critical role in the crack deformation, and it can effectively resist the crack propagation. The above mentioned crack deformation behaviors are also disclosed and analyzed in the present work. The results here provide a strategy for designing the high-performance hexagonal-close-packed metal and alloy materials. Project supported by the National Natural Science Foundation of China (Grant Nos. 11372256 and 11572259), the 111 Project (Grant No. B07050), the Program for New Century Excellent Talents in University of Ministry of Education of China (Grant No. NCET-12-1046), and the Program for New Scientific and Technological Star of Shaanxi Province, China (Grant No. 2012KJXX-39).

  14. Fatigue crack propagation in carburized high alloy bearing steels

    Science.gov (United States)

    Averbach, B. L.; Lou, Bingzhe; Pearson, P. K.; Fairchild, R. E.; Bamberger, E. N.

    1985-07-01

    Fatigue cracks were propagated through carburized cases in M-50NiL (0.1 C,4 Mo, 4 Cr, 1.3 V, 3.5 Ni) and CBS-1000M (0.1 C, 4.5 Mo, 1 Cr, 0.5 V, 3 Ni) steels at constant stress intensity ranges, ΔK, and at a constant cyclic peak load. Residual compressive stresses of the order of 140 MPa (20 Ksi) were developed in the M-50NiL cases, and in tests carried out at constant ΔK values it was observed that the fatigue crack propagation rates, da/dN, slowed significantly. In some tests, at constant peak loads, cracks were stopped in regions with high compressive stresses. The residual stresses in the cases in CBS-1000M steel were predominantly tensile, probably because of the presence of high retained austenite contents, and da/dN was accelerated in these cases. The effects of residual stress on the fatigue crack propagation rates are interpreted in terms of a pinched clothespin model in which the residual stresses introduce an internal stress intensity, Ki where Ki, = σid{i/1/2} (σi = internal stress, di = characteristic distance associated with the internal stress distribution). The effective stress intensity becomes Ke = Ka + Ki where Ka is the applied stress intensity. Values of Ki were calculated as a function of distance from the surface using experimental measurements of σi and a value of di = 11 mm (0.43 inch). The resultant values of Ke were taken to be equivalent to effective ΔK values, and da/dN was determined at each point from experimental measurements of fatigue crack propagation obtained separately for the case and core materials. A reasonably good fit was obtained with data for crack growth at a constant ΔK and at a constant cyclic peak load. The carburized case depths were approximately 4 mm, and the possible effects associated with the propagation of short cracks were considered. The major effects were observed at crack lengths of about 2 mm, but the contributions of short crack phenomena were considered to be small in these experiments, since the

  15. An improved cohesive zone model for ductile dynamic crack propagation

    OpenAIRE

    Sagimon Buch, Marc

    2008-01-01

    Ductile dynamic crack propagation is a current field of research in aerospace industry. The damage created by an explosion in a flying airplane depends on the fracture behaviour of the fuselage materials. Thus the rate of fracture for aluminium 2024 T3 is being studied. Analytical and empirical calculation methods do not predict correctly the experimental fracture velocity. Numerical simulations using cohesive elements with standard material models do not estimate it correctly ...

  16. Fracture mechanics and subcritical crack growth approach to model time-dependent failure in brittle rock

    OpenAIRE

    Rinne, Mikael

    2008-01-01

    Subcritical crack growth (SCG) takes place when a crack is stressed below its short-term strength. This slow fracturing process may lead to an accelerating crack velocity and to a sudden unstable failure event. SCG is thought to play an important role in long-term rock stability at all scales, ranging from laboratory samples to earthquake-generating faults. SCG can be detected as rock loosening or as sudden rock movements around excavations. A time-dependent crack growth model is develop...

  17. Slow Crack Growth of Brittle Materials With Exponential Crack-Velocity Formulation. Part 3; Constant Stress and Cyclic Stress Experiments

    Science.gov (United States)

    Choi, Sung R.; Nemeth, Noel N.; Gyekenyesi, John P.

    2002-01-01

    The previously determined life prediction analysis based on an exponential crack-velocity formulation was examined using a variety of experimental data on advanced structural ceramics tested under constant stress and cyclic stress loading at ambient and elevated temperatures. The data fit to the relation between the time to failure and applied stress (or maximum applied stress in cyclic loading) was very reasonable for most of the materials studied. It was also found that life prediction for cyclic stress loading from data of constant stress loading in the exponential formulation was in good agreement with the experimental data, resulting in a similar degree of accuracy as compared with the power-law formulation. The major limitation in the exponential crack-velocity formulation, however, was that the inert strength of a material must be known a priori to evaluate the important slow-crack-growth (SCG) parameter n, a significant drawback as compared with the conventional power-law crack-velocity formulation.

  18. Damage Surrounding Dynamically Propagating Shear Cracks in Granodiorite (Invited)

    Science.gov (United States)

    Faulkner, D. R.; Faulkner, R. G.; Cembrano, J. M.; Jensen, E.

    2009-12-01

    Quantifying the microfracture damage surrounding faults and fractures is important for predicting the fluid flow properties of rock masses. Damage surrounding faults has been attributed to fault growth, geometric irregularities, and earthquake rupture. Up to now, earthquake rupture can only be inferred when pseudotachylyte is present, indicating shear heating leading to melt production. We describe shear fractures that have developed a relatively isotropic granodioritic protolith within the Atacama fault system in northern Chile. These fractures have an alteration zone produced as a result of intense microfracture damage surrounding the fractures. These alteration zones taper out towards the fracture tips. The alteration zone also shows asymmetry either side of the fracture that can be used to infer the propagation direction of the fracture. We interpret these observations as being due to a waning fracture tip stress field of a dynamically propagating shear crack. In contrast, simple fracture mechanics models indicate a quasi-statically propagating fracture would be expected to produce an expanding zone of damage at the crack tip as displacement accumulates. Another explanation for the reduction in alteration zone width might be extension of the fracture tips by sub-critical crack growth. The width of alteration zone has a positive correlation with the shear displacement and a zero intercept. The slope of this correlation is steeper than for microfracture damage zone widths measured on larger displacement faults in the same region. We suggest that this indicates a different mode of formation; that of damage surrounding a dynamically propagating shear fracture. At higher displacements, additional processes such as those mentioned earlier contribute to the width of the microfracture damage zone, and the rate of growth with displacement is not so pronounced.

  19. Modeling of Propagation of Interacting Cracks Under Hydraulic Pressure Gradient

    Energy Technology Data Exchange (ETDEWEB)

    Huang, Hai [Idaho National Laboratory; Mattson, Earl Douglas [Idaho National Laboratory; Podgorney, Robert Karl [Idaho National Laboratory

    2015-04-01

    A robust and reliable numerical model for fracture initiation and propagation, which includes the interactions among propagating fractures and the coupling between deformation, fracturing and fluid flow in fracture apertures and in the permeable rock matrix, would be an important tool for developing a better understanding of fracturing behaviors of crystalline brittle rocks driven by thermal and (or) hydraulic pressure gradients. In this paper, we present a physics-based hydraulic fracturing simulator based on coupling a quasi-static discrete element model (DEM) for deformation and fracturing with conjugate lattice network flow model for fluid flow in both fractures and porous matrix. Fracturing is represented explicitly by removing broken bonds from the network to represent microcracks. Initiation of new microfractures and growth and coalescence of the microcracks leads to the formation of macroscopic fractures when external and/or internal loads are applied. The coupled DEM-network flow model reproduces realistic growth pattern of hydraulic fractures. In particular, simulation results of perforated horizontal wellbore clearly demonstrate that elastic interactions among multiple propagating fractures, fluid viscosity, strong coupling between fluid pressure fluctuations within fractures and fracturing, and lower length scale heterogeneities, collectively lead to complicated fracturing patterns.

  20. Asymptotic analysis of mode Ⅰ propagating crack-tip field in a creeping material

    Institute of Scientific and Technical Information of China (English)

    WANG Zhen-qing; ZHAO Qi-cheng; LIANG Wen-yan; FU Zhang-jian

    2003-01-01

    Adopting an elastic-viscoplastic, the asymptotic problem of mode I propagating crack-tip field is investigated. Various asymptotic solutions resulting from the analysis of crack growing programs are presented. The analysis results show that the quasi-statically growing crack solutions are the special case of the dynamic propagating solutions. Therefore these two asymptotic solutions can be unified.

  1. Image-based detection and analysis of crack propagation in cementitious composites

    DEFF Research Database (Denmark)

    Pereira, E.B.; Fischer, Gregor; Barros, J.A.O.

    2011-01-01

    after the cracking process has occurred. The alternative nondestructive methods are often either not precise enough or experimentally too demanding. In this study, the use of an image analysis procedure to capture the crack initiation and propagation process is described, which utilizes digital images...... small crack openings, allowing a thorough investigation and analysis of the cracking processes in concrete....

  2. Damage Mechanisms and Controlled Crack Propagation in a Hot Pressed Silicon Nitride Ceramic. Ph.D. Thesis - Northwestern Univ., 1993

    Science.gov (United States)

    Calomino, Anthony Martin

    1994-01-01

    The subcritical growth of cracks from pre-existing flaws in ceramics can severely affect the structural reliability of a material. The ability to directly observe subcritical crack growth and rigorously analyze its influence on fracture behavior is important for an accurate assessment of material performance. A Mode I fracture specimen and loading method has been developed which permits the observation of stable, subcritical crack extension in monolithic and toughened ceramics. The test specimen and procedure has demonstrated its ability to generate and stably propagate sharp, through-thickness cracks in brittle high modulus materials. Crack growth for an aluminum oxide ceramic was observed to be continuously stable throughout testing. Conversely, the fracture behavior of a silicon nitride ceramic exhibited crack growth as a series of subcritical extensions which are interrupted by dynamic propagation. Dynamic initiation and arrest fracture resistance measurements for the silicon nitride averaged 67 and 48 J/sq m, respectively. The dynamic initiation event was observed to be sudden and explosive. Increments of subcritical crack growth contributed to a 40 percent increase in fracture resistance before dynamic initiation. Subcritical crack growth visibly marked the fracture surface with an increase in surface roughness. Increments of subcritical crack growth loosen ceramic material near the fracture surface and the fracture debris is easily removed by a replication technique. Fracture debris is viewed as evidence that both crack bridging and subsurface microcracking may be some of the mechanisms contributing to the increase in fracture resistance. A Statistical Fracture Mechanics model specifically developed to address subcritical crack growth and fracture reliability is used together with a damaged zone of material at the crack tip to model experimental results. A Monte Carlo simulation of the actual experiments was used to establish a set of modeling input

  3. Shock-induced structural phase transition, plasticity, and brittle cracks in aluminum nitride ceramic.

    Science.gov (United States)

    Branicio, Paulo S; Kalia, Rajiv K; Nakano, Aiichiro; Vashishta, Priya

    2006-02-17

    Atomistic mechanisms of fracture accompanying structural phase transformation (SPT) in AlN ceramic under hypervelocity impact are investigated using a 209 x 10(6) atom molecular-dynamics simulation. The shock wave generated by the impact splits into an elastic wave and a slower SPT wave that transforms the wurtzite structure into the rocksalt phase. The interaction between the reflected elastic wave and the SPT wave front generates nanovoids and dislocations into the wurtzite phase. Nanovoids coalesce into mode I cracks while dislocations give rise to kink bands and mode II cracking. PMID:16606007

  4. Dynamic stress intensity factor KⅢ and dynamic crack propagation characteristics of anisotropic materials

    Institute of Scientific and Technical Information of China (English)

    GAO Xin; WANG Han-gong; KANG Xing-wu

    2008-01-01

    Based on the mechanics of anisotropic materials,the dynamic propagation problem of a mode Ⅲ crack in an infinite anisotropic body is investigated.Stress,strain and displacement around the crack tip are expressed as an analytical complex function,which can be represented in power series.Constant coefficients of series are determined by boundary conditions.Expressions of dynamic stress intensity factors for a mode Ⅲ crack are obtained.Components of dynamic stress,dynamic strain and dynamic displacement around the crack tip are derived.Crack propagation characteristics are represented by the mechanical properties of the anisotropic materials,i.e.,crack propagation velocity M and the parameter α.The faster the crack velocity is,the greater the maximums of stress components and dynamic displacement components around the crack tip are.In particular,the parameter α affects stress and dynamic displacement around the crack tip.

  5. Evaiuation of Cracks Propagation in Retroflllings with Cinalloy Amalgam

    Directory of Open Access Journals (Sweden)

    Zarrabian M

    2000-06-01

    Full Text Available One of the major goals of preradicular surgery is to create a good apical seal. This can be done by sectioning approximately one third of the apex, preparation of a class I cavity, and filling with a biocompatible material. The purpose of this in vitro study was to compare crack propagation in retro filling with two commercially available amalgams. Thirty-four extracted single rooted teeth were divided into two groups. After instrumentation and filling with Gutta percha by lateral condensation method, three millimeter of apex was resected and retro preparations were done by a low speed hand piece and '/> round bur. Then cavities were filled with cinalloy and luxalloy amalgam in-group "one" and "two" respectively. The surface of resected root ends was examined in two stages, after doing retro preparation and retro filling and the presence of any cracks or structural changes was inspected by stereomicroscope 50x. Regard to number and type of cracks, the result of this study showed that there was no significant difference between cinalloy or luxalloy retro fillings. By considering the conditions of this study, cinalloy amalgam can be used as a retro filling material.

  6. Unified nano-mechanics based probabilistic theory of quasibrittle and brittle structures: I. Strength, static crack growth, lifetime and scaling

    Science.gov (United States)

    Le, Jia-Liang; Bažant, Zdeněk P.; Bazant, Martin Z.

    2011-07-01

    Engineering structures must be designed for an extremely low failure probability such as 10 -6, which is beyond the means of direct verification by histogram testing. This is not a problem for brittle or ductile materials because the type of probability distribution of structural strength is fixed and known, making it possible to predict the tail probabilities from the mean and variance. It is a problem, though, for quasibrittle materials for which the type of strength distribution transitions from Gaussian to Weibullian as the structure size increases. These are heterogeneous materials with brittle constituents, characterized by material inhomogeneities that are not negligible compared to the structure size. Examples include concrete, fiber composites, coarse-grained or toughened ceramics, rocks, sea ice, rigid foams and bone, as well as many materials used in nano- and microscale devices. This study presents a unified theory of strength and lifetime for such materials, based on activation energy controlled random jumps of the nano-crack front, and on the nano-macro multiscale transition of tail probabilities. Part I of this study deals with the case of monotonic and sustained (or creep) loading, and Part II with fatigue (or cyclic) loading. On the scale of the representative volume element of material, the probability distribution of strength has a Gaussian core onto which a remote Weibull tail is grafted at failure probability of the order of 10 -3. With increasing structure size, the Weibull tail penetrates into the Gaussian core. The probability distribution of static (creep) lifetime is related to the strength distribution by the power law for the static crack growth rate, for which a physical justification is given. The present theory yields a simple relation between the exponent of this law and the Weibull moduli for strength and lifetime. The benefit is that the lifetime distribution can be predicted from short-time tests of the mean size effect on

  7. Effect of local deformation on the propagation of short fatigue cracks in an Al alloy

    International Nuclear Information System (INIS)

    Aiming to develop a model describing the propagation of short fatigue cracks in an Al alloy the strain and other deformation quantities were measured ahead the crack tip at different stages of fatigue. The method used includes cyclic loading of tensile specimens within a SEM, taking digital images and image processing. The results reveal an important effect of microstructure on the distribution of strain at the crack tip. Rate and direction of crack propagation are related to this strain distribution. A power law was found between crack propagation rate da/dN and the product of accumulated equivalent strain and strain increment. (orig.)

  8. Mechanisms of short crack propagation in austenitic–ferritic duplex steel

    Energy Technology Data Exchange (ETDEWEB)

    Scharnweber, Michael, E-mail: michael.scharnweber@mailbox.tu-dresden.de; Tirschler, Wolfgang; Oertel, Carl-Georg; Skrotzki, Werner

    2014-02-10

    For applications requiring both high strength and high corrosion resistance, austenitic–ferritic duplex steels are often the material of choice. In this study, cyclic deformation experiments were performed on the austenitic–ferritic duplex stainless steel 1.4462. By measuring the crack opening and crack sliding displacement in situ in a scanning electron microscope, the characteristics of the different crack propagation mechanisms in the two phases are determined. In the ferritic phase, two different appearances of short cracks can be observed, one exhibiting a very smooth and the other one a rather rough surface crack path. Electron backscatter diffraction measurements on the crack-containing grains in addition with high resolution imaging of the topography of the crack flanks reveal that contrary to common assumptions in the literature, short cracks in ferrite do not propagate via single slip. Instead, two different slip systems with an identical slip direction, but different slip planes, are activated. In this context, the specific appearance of different crack paths can be explained with the orientation of the respective grains. Furthermore, a model for discontinuous crack propagation especially of rough cracks in ferrite is developed. Finally, a correlation between the crack propagation rate and the plastic deformation of the crack tip is revealed and the possibility of determining the barrier effect of grain and phase boundaries via the measurement of the plastic deformation of the crack tip is investigated.

  9. Two-dimensional Numerical Estimation of Stress Intensity Factors and Crack Propagation in Linear Elastic Analysis

    Directory of Open Access Journals (Sweden)

    A. Boulenouar

    2013-10-01

    Full Text Available When the loading or the geometry of a structure is not symmetrical about the crack axis, rupture occurs in mixed mode loading and the crack does not propagate in a straight line. It is then necessary to use kinking criteria to determine the new direction of crack propagation. The aim of this work is to present a numerical modeling of crack propagation under mixed mode loading conditions. This work is based on the implementation of the displacement extrapolation method in a FE code and the strain energy density theory in a finite element code. At each crack increment length, the kinking angle is evaluated as a function of stress intensity factors. In this paper, we analyzed the mechanical behavior of inclined cracks by evaluating the stress intensity factors. Then, we presented the examples of crack propagation in structures containing inclusions and cavities.

  10. Experimental study on fatigue crack propagation rate of RC beam strengthened with carbon fiber laminate

    Science.gov (United States)

    Huang, Peiyan; Liu, Guangwan; Guo, Xinyan; Huang, Man

    2008-11-01

    The experimental research on fatigue crack propagation rate of reinforced concrete (RC) beams strengthened with carbon fiber laminate (CFL) is carried out by MTS system in this paper. The experimental results show that, the main crack propagation on strengthened beam can be summarized into three phases: 1) fast propagation phase; 2) steady propagation and rest phase; 3) unsteady propagation phase. The phase 2-i.e. steady propagation and rest stage makes up about 95% of fatigue life of the strengthened beam. The propagation rate of the main crack, da/dN, in phase 2 can be described by Paris formula, and the constant C and m can be confirmed by the fatigue crack propagation experiments of the RC beams strengthened with CFL under three-point bending loads.

  11. Crack propagation behavior of TiN coatings by laser thermal shock experiments

    International Nuclear Information System (INIS)

    Highlights: ► The crack propagation behavior of TiN coating after laser thermal shock experiment was observed by using FIB and TEM. ► Intercolumnar cracks between TiN columnar grains were predominant cracking mode after laser thermal shock. ► Cracks were propagated from the coating surface to the substrate at low laser pulse energy and cracks were originated at coating-substrate interface at high laser pulse energy. ► The cracks from the interface spread out transversely through the weak region of the columnar grains by repetitive laser shock. - Abstract: The crack propagation behavior of TiN coatings, deposited onto 304 stainless steel substrates by arc ion plating technique, related to a laser thermal shock experiment has been investigated using focused ion beam (FIB) and transmission electron microscopy (TEM). The ablated regions of TiN coatings by laser ablation system have been investigated under various conditions of pulse energies and number of laser pulses. The intercolumnar cracks were predominant cracking mode following laser thermal shock tests and the cracks initiated at coating surface and propagated in a direction perpendicular to the substrate under low loads conditions. Over and above those cracks, the cracks originated from coating-substrate interface began to appear with increasing laser pulse energy. The cracks from the interface also spread out transversely through the weak region of the columnar grains by repetitive laser shock.

  12. FATIGUE CRACK PROPAGATION OF Ni-BASE SUPERALLOYS

    Institute of Scientific and Technical Information of China (English)

    X.B.Liu; L.Z.Ma; K.M.Chang; E.Barbero

    2005-01-01

    Time-dependent Fatigue Crack Propagation (FCP) behaviors of five Ni-base superalloys were investigated at various temperatures under fatigue with various holding times and sustained loading conditions.The new concept of damage zone is defined and employed to evaluate the alloys' resistance to hold-time FCP.A special testing procedure is designed to get the maximum damage zone of the alloys.Udimet 720 and Waspaloy show shorter damage zones than alloys 706 and 718.The fractographical analyses show that the fracture surfaces of the specimens under hold-time fatigue conditions are mixtures with intergranular and transgranular modes.As the extension of holding time per cycle, the portion of intergranular fracture increases.The effects of loading stress intensity, temperature, holding time, alloy chemistry, and alloy microstructure on damage zone and the crack growth behaviors are studied.Hold-time usually increases the alloy's FCP rate, but there are few exemptions.For instance, the steady state hold-time FCP rate of Waspaloy at 760℃ is lower than that without hold-time.The beneficial effect of hold-time was attributed to the creep caused stress relaxation during the hold-time.

  13. In situ observations of transgranular crack propagation in high-manganese steel

    International Nuclear Information System (INIS)

    Crack propagation in high-Mn steel was investigated using in situ transmission electron microscopy. Preferential slips developed in the early stages of deformation on {1 1 1}, followed by the formation of a crack, which propagated along the pre-developed slip traces. A sharp corner was observed at the crack tip along two adjoining {1 1 1} planes. Surface ripples developed when the tip of the crack crossed pre-existing twins on the crack path, which was frequently observed in the surface during the final stage of fracture

  14. Analysis of crack propagation in concrete structures with structural information entropy

    Institute of Scientific and Technical Information of China (English)

    2010-01-01

    The propagation of cracks in concrete structures causes energy dissipation and release, and also causes energy redistribution in the structures. Entropy can characterize the energy redistribution. To investigate the relation between the propagation of cracks and the entropy in concrete structures, cracked concrete structures are treated as dissipative structures. Structural information entropy is defined for concrete structures. A compact tension test is conducted. Meanwhile, numerical simulations are also carried out. Both the test and numerical simulation results show that the structural information entropy in the structures can characterize the propagation of cracks in concrete structures.

  15. In-situ observations on crack propagation along polymer/glass interfaces.

    NARCIS (Netherlands)

    Vellinga, W.P; Timmerman, R.; van Tijum, R.; de Hosson, J.T.M.; Buchheit, TE; Minor, AM; Spolenak, R; Takashima, K

    2005-01-01

    The propagation of crack fronts along a PET-glass interface is illustrated. The experimental set-up consists of an Asymmetric Double Cantilever Beam in an optical microscope. Image processing techniques used to isolate the crack fronts are discussed in some detail. The fronts are found to propagate

  16. Modeling of crack propagation in weak snowpack layers using the discrete element method

    Directory of Open Access Journals (Sweden)

    J. Gaume

    2015-01-01

    Full Text Available Dry-snow slab avalanches are generally caused by a sequence of fracture processes including (1 failure initiation in a weak snow layer underlying a cohesive slab, (2 crack propagation within the weak layer and (3 tensile fracture through the slab which leads to its detachment. During the past decades, theoretical and experimental work has gradually led to a better understanding of the fracture process in snow involving the collapse of the structure in the weak layer during fracture. This now allows us to better model failure initiation and the onset of crack propagation, i.e. to estimate the critical length required for crack propagation. On the other hand, our understanding of dynamic crack propagation and fracture arrest propensity is still very limited. For instance, it is not uncommon to perform field measurements with widespread crack propagation on one day, while a few days later, with very little changes to the snowpack, crack propagation does not occur anymore. Thus far, there is no clear theoretical framework to interpret such observations, and it is not clear how and which snowpack properties affect dynamic crack propagation. To shed more light on this issue, we performed numerical propagation saw test (PST experiments applying the discrete element (DE method and compared the numerical results with field measurements based on particle tracking. The goal is to investigate the influence of weak layer failure and the mechanical properties of the slab on crack propagation and fracture arrest propensity. Crack propagation speeds and distances before fracture arrest were derived from the DE simulations for different snowpack configurations and mechanical properties. Then, the relation between mechanical parameters of the snowpack was taken into account so as to compare numerical and experimental results, which were in good agreement, suggesting that the simulations can reproduce crack propagation in PSTs. Finally, an in-depth analysis of the

  17. Time-dependent corrosion fatique crack propagation in 7000 series aluminum alloys. M.S. Thesis

    Science.gov (United States)

    Mason, Mark E.

    1995-01-01

    The goal of this research is to characterize environmentally assisted subcritical crack growth for the susceptible short-longitudinal orientation of aluminum alloy 7075-T651, immersed in acidified and inhibited NaCl solution. This work is necessary in order to provide a basis for incorporating environmental effects into fatigue crack propagation life prediction codes such as NASA-FLAGRO (NASGRO). This effort concentrates on determining relevant inputs to a superposition model in order to more accurately model environmental fatigue crack propagation.

  18. Impacts of bedding directions of shale gas reservoirs on hydraulically induced crack propagation

    Directory of Open Access Journals (Sweden)

    Keming Sun

    2016-03-01

    Full Text Available Shale gas reservoirs are different from conventional ones in terms of their bedding architectures, so their hydraulic fracturing rules are somewhat different. In this paper, shale hydraulic fracturing tests were carried out by using the triaxial hydraulic fracturing test system to identify the effects of natural bedding directions on the crack propagation in the process of hydraulic fracturing. Then, the fracture initiation criterion of hydraulic fracturing was prepared using the extended finite element method. On this basis, a 3D hydraulic fracturing computation model was established for shale gas reservoirs. And finally, a series of studies were performed about the effects of bedding directions on the crack propagation created by hydraulic fracturing in shale reservoirs. It is shown that the propagation rules of hydraulically induced fractures in shale gas reservoirs are jointly controlled by the in-situ stress and the bedding plane architecture and strength, with the bedding direction as the main factor controlling the crack propagation directions. If the normal tensile stress of bedding surface reaches its tensile strength after the fracturing, cracks will propagate along the bedding direction, and otherwise vertical to the minimum in-situ stress direction. With the propagating of cracks along bedding surfaces, the included angle between the bedding normal direction and the minimum in-situ stress direction increases, the fracture initiation and propagation pressures increase and the crack areas decrease. Generally, cracks propagate in the form of non-plane ellipsoids. With the injection of fracturing fluids, crack areas and total formation filtration increase and crack propagation velocity decreases. The test results agree well with the calculated crack propagation rules, which demonstrate the validity of the above-mentioned model.

  19. Effects of gear crack propagation paths on vibration responses of the perforated gear system

    Science.gov (United States)

    Ma, Hui; Pang, Xu; Zeng, Jin; Wang, Qibin; Wen, Bangchun

    2015-10-01

    This paper investigates the dynamic behaviors of a perforated gear system considering effects of the gear crack propagation paths and this study focuses on the effects of a crack propagating through the rim on the time-varying mesh stiffness (TVMS) and vibration responses. Considering the effects of the extended tooth contact, a finite element (FE) model of a gear pair is established based on ANSYS software. TVMS of the perforated gear with crack propagating through tooth and rim are calculated by using the FE model. Furthermore, a lumped mass model is adopted to investigate the vibration responses of the perforated gear system. The results show that there exist three periods related to slots of the gear body in a rotating period of the perforated gear. Gear cracks propagating through tooth and rim both reduce the gear body stiffness and lead to reduction of TVMS besides the crack tooth contact moment, and the TVMS weakening for the former is less than that for the latter. Moreover, the results also show that the gear crack propagating through the rim (CPR) has a greater effect on vibration responses than the gear crack propagating through the tooth (CPT) under the same crack level. Vibration level increases with the increasing crack depth, especially for the gear with CPR.

  20. Fatigue and Creep Crack Propagation behaviour of Alloy 617 in the Annealed and Aged Conditions

    Energy Technology Data Exchange (ETDEWEB)

    Julian K. Benz; Richard N. Wright

    2013-10-01

    The crack propagation behaviour of Alloy 617 was studied under various conditions. Elevated temperature fatigue and creep-fatigue crack growth experiments were conducted at 650 and 800 degrees C under constant stress intensity (triangle K) conditions and triangular or trapezoidal waveforms at various frequencies on as-received, aged, and carburized material. Environmental conditions included both laboratory air and characteristic VHTR impure helium. As-received Alloy 617 displayed an increase in the crack growth rate (da/dN) as the frequency was decreased in air which indicated a time-dependent contribution component in fatigue crack propagation. Material aged at 650°C did not display any influence on the fatigue crack growth rates nor the increasing trend of crack growth rate with decreasing frequency even though significant microstructural evolution, including y’ (Ni3Al) after short times, occurred during aging. In contrast, carburized Alloy 617 showed an increase in crack growth rates at all frequencies tested compared to the material in the standard annealed condition. Crack growth studies under quasi-constant K (i.e. creep) conditions were also completed at 650 degrees C and a stress intensity of K = 40 MPa9 (square root)m. The results indicate that crack growth is primarily intergranular and increased creep crack growth rates exist in the impure helium environment when compared to the results in laboratory air. Furthermore, the propagation rates (da/dt) continually increased for the duration of the creep crack growth either due to material aging or evolution of a crack tip creep zone. Finally, fatigue crack propagation tests at 800 degrees C on annealed Alloy 617 indicated that crack propagation rates were higher in air than impure helium at the largest frequencies and lowest stress intensities. The rates in helium, however, eventually surpass the rates in air as the frequency is reduced and the stress intensity is decreased which was not observed at 650

  1. Crack propagation in transition zone of NE Krsko steam generator tubes

    International Nuclear Information System (INIS)

    Stress corrosion cracks in tube expansion transition region are recognized as one of the major tube degradation problems in operating steam generators. Possibility to predict stable crack propagation during an operational cycle enables adequate maintenance activities. Present report introduces the statistical approach for crack propagation modelling as a possible way to determine the crack propagation model. A NE Krsko specific model has been developed based on nondestructive measurement data and by comparison with large Belgian crack length data base, published in literature. Also, the classification of nondestructive measurement indications is performed, based on the known tube history. Such classification is aimed to help in the determination of most possible time of crack initiation. (author)

  2. Development and propagation of cracks in welded hollow section joints under uniaxial and multiaxial loading

    Energy Technology Data Exchange (ETDEWEB)

    Bucak, O.; Mang, F.; Herion, S. [Univ. Karlsruhe (Germany). Versuchsanstalt fuer Stahl, Holz und Steine

    1994-12-31

    The stress distribution in a hollow section joint depends on the geometric parameters (e.g. width ratio, wall thickness ratio). The different forms of stress distributions cannot be described by the basic methods of building mechanics. The peak stresses occurring at particular spots of the joint are different, which causes differences in the development and propagation of cracks. The crack propagation pattern changes when the tests are carried out under variable load amplitude. When calculating the fatigue life the authors therefore have to take account of the influence of the crack size. This paper presents different forms of cracks (in dependence of the geometric parameters) and the results of crack propagation measurements. Furthermore, the authors make a proposal for considering the influence of low load steps which also considers that the fatigue fife depends on the size of the crack. Uniplanar and multiplanar joints are compared. A further point of discussion is the consideration of multiplanar joints in the calculation rules.

  3. Crack propagation and the material removal mechanism of glass-ceramics by the scratch test.

    Science.gov (United States)

    Qiu, Zhongjun; Liu, Congcong; Wang, Haorong; Yang, Xue; Fang, Fengzhou; Tang, Junjie

    2016-12-01

    To eliminate the negative effects of surface flaws and subsurface damage of glass-ceramics on clinical effectiveness, crack propagation and the material removal mechanism of glass-ceramics were studied by single and double scratch experiments conducted using an ultra-precision machine. A self-manufactured pyramid shaped single-grit tool with a small tip radius was used as the scratch tool. The surface and subsurface crack propagations and interactions, surface morphology and material removal mechanism were investigated. The experimental results showed that the propagation of lateral cracks to the surface and the interaction between the lateral cracks and radial cracks are the two main types of material peeling, and the increase of the scratch depth increases the propagation angle of the radial cracks and the interaction between the cracks. In the case of a double scratch, the propagation of lateral cracks and radial cracks between paired scratches results in material peeling. The interaction between adjacent scratches depends on the scratch depth and separation distance. There is a critical separation distance where the normalized material removal volume reaches its peak. These findings can help reduce surface flaws and subsurface damage induced by the grinding process and improve the clinical effectiveness of glass-ceramics used as biological substitute and repair materials.

  4. Fatigue Crack Propagation Behavior of TiNi50.6Shape Memory Alloy

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    The fatigue crack propagation behavior of TiNi50.6 shape memory alloy was studied. The experiment results showed that the crack propagation properties of this alloy display difference and similarity in comparison with common metallic materials. Because of the stress concentration there was stress induced martensite transformation (SIMT) near the crack tip though the nominal stress was lower than the threshold stress of SIMT. The position and the amount of SIMT was in situ observed by a quester remote measurement system (QRMS). The observation results showed that the position of SIMT was beside the crack tip and was not in the plastic zone of common metallic materials (in front of the crack tip). The SIMT zone at an angle of about 45° to the direction of the crack propagation, like a butterfly, appeared in the loading process, disappeared in the unloading process and grew larger with the increase of △K. The crack propagation rate(da/dN) followed the linear law in Ig-lg plot. Observation of the crack surface showed fatigue striation clearly. The relationship between the site and the size of the plastic zone and the SIMT zone is discussed and a model is given to explain both the similarity and the difference of the crack propagation property of TiNi50.6 to common metal materials.

  5. Modelling of fatigue crack propagation assisted by gaseous hydrogen in metallic materials

    International Nuclear Information System (INIS)

    Experimental studies in a hydrogenous environment indicate that hydrogen created by surface reactions, then drained into the plastic zone, leads to a modification of deformation and damage mechanisms at the fatigue crack tip in metals, resulting in a significant decrease of crack propagation resistance. This study aims at building a model of these complex phenomena in the framework of damage mechanics, and to confront it with the results of fatigue crack propagation tests in high pressure hydrogen on a 15-5PH martensitic stainless steel. To do so, a cohesive zone model was implemented in the finite element code ABAQUS. A specific traction-separation law was developed, which is suitable for cyclic loadings, and whose parameters depend on local hydrogen concentration. Furthermore, hydrogen diffusion in the bulk material takes into account the influence of hydrostatic stress and trapping. The mechanical behaviour of the bulk material is elastic-plastic. It is shown that the model can qualitatively predict crack propagation in hydrogen under monotonous loadings; then, the model with the developed traction-separation law is tested under fatigue loading. In particular, the simulated crack propagation curves without hydrogen are compared to the experimental crack propagation curves for the 15-5PH steel in air. Finally, simulated fatigue crack propagation rates in hydrogen are compared to experimental measurements. The model's ability to assess the respective contributions of the different damage mechanisms (HELP, HEDE) in the degradation of the crack resistance of the 15-5PH steel is discussed. (author)

  6. Dynamic crack propagation and arrest in orthotropic DCB fiber composite specimens. [Double Cantilever Beam

    Science.gov (United States)

    Williams, J. H., Jr.; Lee, S. S.; Kousiounelos, P. N.

    1981-01-01

    An orthotropic double cantilever beam (DCB) model is used to study dynamic crack propagation and arrest in 90 deg unidirectional Hercules AS/3501-6 graphite fiber epoxy composites. The dynamic fracture toughness of the composite is determined from tests performed on the long-strip specimen and DCB crack arrest experiments are conducted. By using the dynamic fracture toughness in a finite-difference solution of the DCB governing partial differential equations, a numerical solution of the crack propagation and arrest events is computed. Excellent agreement between the experimental and numerical crack arrest results are obtained.

  7. A criterion for crack initiation and propagation in intact rocks under creep condition

    Institute of Scientific and Technical Information of China (English)

    CHEN You-liang(陈有亮); SUN Jun(孙钧)

    2003-01-01

    This paper presents a study on the criterion of crack initiation and propagation under creep conditions, which were investigated using specimens collected from outcropped sandstone rock formations. Beam specimens under three points bending were used in this investigation. The experimental result shows that due to creep deformation, rock crack will inevitably initiate and propagate after a time interval of sustained loading under a load of KI, which is less than fracture toughness KIC but not less than a constant marked as KIC2. KIC2 indicates the ability of rock to resist crack initiation and propagation under creep conditions and it is defined as creep fracture toughness.

  8. Numerical analysis of confinement effect on crack propagation mechanism from a flaw in a pre-cracked rock under compression

    Institute of Scientific and Technical Information of China (English)

    Amin Manouchehrian; Mohammad Fatehi Marji

    2012-01-01

    In many situations rocks are subjected to biaxial loading and the failure process is controlled by the lateral confinement stresses.The importance of confinement stresses has been recognized in the literature by many researchers,in particular,its influence on strength and on the angle of fracture,but still there is not a clear description for the influence of confining stress on the crack propagation mechanism of rocks.This paper presents a numerical procedure for the analysis of crack propagation in rock-like materials under compressive biaxial loads.Several numerical simulations of biaxial tests on the rock specimen have been carried out by a bonded particle model (BPM) and the influence of confinement on the mechanism of crack propagation from a single flaw in rock specimens is studied.For this purpose,several biaxial compressive tests on rectangular specimens under different confinement stresses were modeled in (2 dimensional particle flow code) PFC2D.The results show that wing cracks initiate perpendicular to the flaw and trend toward the direction of major stress,however,when the lateral stresses increase,this initiation angle gets wider.Also it is concluded that in addition to the material type,the initiation direction of the secondary cracks depends on confinement stresses,too.Besides,it is understood that secondary cracks may be produced from both tensile and shear mechanisms.

  9. ANALYSIS OF ELECTRIC BOUNDARY CONDITION EFFECTS ON CRACK PROPAGATION IN PIEZOELECTRIC CERAMICS

    Institute of Scientific and Technical Information of China (English)

    齐航; 方岱宁; 姚振汉

    2001-01-01

    There are three types of cracks: impermeable crack, permeable crack and conducting crack, with different electric boundary conditions on faces of cracks in piezoelectric ceramics, which poses difficulties in the analysis of piezoelectric fracture problems. In this paper, in contrast to our previous FEM formulation, the numerical analysis is based on the use of exact electric boundary conditions at the crack faces, thus the common assumption of electric impermeability in the FEM analysis is avoided. The crack behavior and elasto-electric fields near a crack tip in a PZT-5piezoelectric ceramic under mechanical, electrical and coupled mechanical-electrical loads with different electric boundary conditions on crack faces are investigated. It is found that the dielectric medium between the crack faces will reduce the singularity of stress and electric displacement. Furthermore, when the permittivity of the dielectric medium in the crack gap is of the same order as that of the piezoelectric ceramic, the crack becomes a conducting crack, the applied electric field has no effect on the crack propagation.

  10. Development of Efficient Finite Element Software of Crack Propagation Simulation using Adaptive Mesh Strategy

    Directory of Open Access Journals (Sweden)

    Abdulnaser M. Alshoaibi

    2009-01-01

    Full Text Available The purpose of this study is on the determination of 2D crack paths and surfaces as well as on the evaluation of the stress intensity factors as a part of the damage tolerant assessment. Problem statement: The evaluation of SIFs and crack tip singular stresses for arbitrary fracture structure are a challenging problem, involving the calculation of the crack path and the crack propagation rates at each step especially under mixed mode loading. Approach: This study was provided a finite element code which produces results comparable to the current available commercial software. Throughout the simulation of crack propagation an automatic adaptive mesh was carried out in the vicinity of the crack front nodes and in the elements which represent the higher stresses distribution. The finite element mesh was generated using the advancing front method. The adaptive remising process carried out based on the posteriori stress error norm scheme to obtain an optimal mesh. The onset criterion of crack propagation was based on the stress intensity factors which provide as the most important parameter that must be accurately estimated. Facilitated by the singular elements, the displacement extrapolation technique is employed to calculate the stress intensity factor. Crack direction is predicted using the maximum circumferential stress theory. The fracture was modeled by the splitting node approach and the trajectory follows the successive linear extensions of each crack increment. The propagation process is driven by Linear Elastic Fracture Mechanics (LEFM approach with minimum user interaction. Results: In evaluating the accuracy of the estimated stress intensity factors and the crack path predictions, the results were compared with sets of experimental data, benchmark analytical solutions as well as numerical results of other researchers. Conclusion/Recommendations: The assessment indicated that the program was highly reliable to evaluate the stress intensity

  11. Fatigue-crack propagation in advanced aerospace materials: Aluminum-lithium alloys

    Energy Technology Data Exchange (ETDEWEB)

    Venkateswara Rao, K.T.; Ritchie, R.O.

    1988-10-01

    Characteristics of fatigue-crack propagation behavior are reviewed for recently developed commercial aluminum-lithium alloys, with emphasis on the underlying micromechanisms associated with crack advance and their implications to damage-tolerant design. Specifically, crack-growth kinetics in Alcoa 2090-T8E41, Alcan 8090 and 8091, and Pechiney 2091 alloys, and in certain powder-metallurgy alloys, are examined as a function of microstructure, plate orientation, temperature, crack size, load ratio and loading sequence. In general, it is found that growth rates for long (> 10 mm) cracks are nearly 2--3 orders of magnitude slower than in traditional 2000 and 7000 series alloys at comparable stress-intensity levels. In additions, Al-Li alloys shown enhanced crack-growth retardations following the application of tensile overloads and retain superior fatigue properties even after prolonged exposure at overaging temperatures; however, they are less impressive in the presence of compression overloads and further show accelerated crack-growth behavior for microstructurally-small (2--1000 {mu}m) cracks (some three orders of magnitude faster than long cracks). These contrasting observations are attributed to a very prominent role of crack-tip shielding during fatigue-crack growth in Al-Li alloys, promoted largely by the tortuous and zig-zag nature of the crack-path morphologies. Such crack paths result in locally reduced crack-tip stress intensities, due to crack deflection and consequent crack wedging from fracture-surface asperities (roughness-induced crack closure); however, such mechanisms are far less potent in the presence of compressive loads, which act to crush the asperities, and for small cracks, where the limited crack wake severely restricts the shielding effect. 50 refs., 21 figs.

  12. Monitoring of solidification crack propagation mechanism in pulsed laser welding of 6082 aluminum

    Science.gov (United States)

    von Witzendorff, P.; Kaierle, S.; Suttmann, O.; Overmeyer, L.

    2016-03-01

    Pulsed laser sources with pulse durations in the millisecond regime can be used for spot welding and seam welding of aluminum. Seam welds are generally produced with several overlapping spot welds. Hot cracking has its origin in the solidification process of individual spot welds which determines the cracking morphology along the seam welding. This study used a monitoring unit to capture the crack geometry within individual spot welds during seam welding to investigate the conditions for initiation, propagation and healing (re-melting) of solidification cracking within overlapping pulsed laser welds. The results suggest that small crack radii and high crack angles with respect to welding direction are favorable conditions for crack healing which leads to crack-free seam welds. Optimized pulse shapes were used to produce butt welds of 0.5 mm thick 6082 aluminum alloys. Tensile tests were performed to investigate the mechanical strength in the as-welded condition.

  13. Three-dimensional molecular dynamics simulation of hydrogen-enhanced dislocation emission and crack propagation

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    A three-dimensional molecular dynamics simulation using the embedded atom method (EAM) potentials shows that for both pure Ni and Ni+H, dislocations are firstly emitted during loading and the crack propagates after enough disloca tions are emitted. In the case of hydrogen embrittlement, local plastic deformat ion is a precondition for crack propagation. For the crack along the (1 11) slip pla ne, one atom fraction in percent of hydrogen can decrease the critical stress in tensity for dislocation emission KIe from 0.42 to 0.36 MPam 1/2, and that for crack propagation KIp from 0.80 to 0.76 MPam1/2. Therefore, hydrogen enhances dislocation emission and crack pro pagation.

  14. Crack propagation tests of HIPed DSCu/SS joints for plasma facing components

    International Nuclear Information System (INIS)

    Aluminum oxide dispersion strengthened copper (DSCu), used as the heat sink, and AISI 316L(N) type stainless steel (SS), used for cooling pipes, were metallurgically joined to be used as first wall of plasma facing components. Hot isostatic pressing (HIP) was proposed as the joining fabrication technique in the first-wall/blanket components. In this study, fracture toughness and fatigue crack growth rate tests were carried out for the fracture strength evaluation of HIPed joints. Permissible crack lengths during fabrication of first-wall components were evaluated from the results of the fracture toughness tests. In crack growth rate tests, the crack prepared in the DSCu propagated, turned at the HIPed interface, and propagated along it. Therefore, it was found that the crack provided in the DSCu heat sink did not propagate through the SS cooling pipe

  15. Analysis on features for propagation of Zircaloy-4 crack growth

    International Nuclear Information System (INIS)

    In this paper, the fractal properties and entropy properties of the low-cycle fatigue fracture of Zircaloy-4 are primarily investigated. By analyzing the trend of fractal dimension and entropy in the growth direction, obvious segmented zone are discovered in crack growth period. Along the growth direction of crack, the complexity falls gradually in low frequency and vertical high frequency. However, level high frequency and diagonally high frequency are the most complicated in the metaphase of crack growth period. Moreover, in despite of discrepancy of physical meanings and solving methods, fractal dimension and entropy have the accordant rules in characteristic curves in crack growth direction. It means that the fractal dimension and entropy are correlative. Finally, the crack growth period could be plotted out into some stages based on variate curve of the low frequency direction. The subsections in the other directions are analyzed separately as singular point of crack growth . (authors)

  16. Crack propagation under conditions of low cycle fatigue

    International Nuclear Information System (INIS)

    A literature review is given of convenient concepts describing the mechanical behaviour of a cracked body under cyclic loading. Only the range of high growth rates is considered. However, caused by large scale yielding in this range, the application of linear elastic fracture mechanics is no longer possible. Mechanical parameters which control fatigue crack growth are a modified stress intensity factor, the J-integral, the crack tip opening displacement and a suitable strain amplitude. (orig.) With 20 figs

  17. Brittle and semibrittle creep in a low porosity carbonate rock

    Science.gov (United States)

    Nicolas, Aurélien; Fortin, Jérôme; Regnet, Jean-Baptiste; Dimanov, Alexandre; Guéguen, Yves

    2016-04-01

    The mechanical behavior of limestones at room temperature is brittle at low confining pressure and becomes semi-brittle with the increase of the confining pressure. The brittle behavior is characterized by a macroscopic dilatancy due to crack propagation, leading to a stress drop when cracks coalesce at failure. The semi-brittle behavior is characterized by diffuse deformation due to intra-crystalline plasticity (dislocation movements and twinning) and microcracking. The aim of this work is to examine the influence of pore fluid and time on the mechanical behavior. Constant strain rate triaxial deformation experiments and stress-stepping creep experiments were performed on white Tavel limestone (porosity 14.7%). Elastic wave velocity evolutions were recorded during each experiment and inverted to crack densities. Constant strain rate triaxial experiments were performed for confining pressure in the range of 5-90 MPa. For Pc≤55 MPa our results show that the behavior is brittle. In this regime, water-saturation decreases the differential stress at the onset of crack propagation and enhances macroscopic dilatancy. For Pc≥70 MPa, the behavior is semi-brittle. Inelastic compaction is due to intra-crystalline plasticity and micro-cracking. However, in this regime, our results show that water-saturation has no clear effect at the onset of inelastic compaction. Stress stepping creep experiments were performed in a range of confining pressures crossing the brittle-ductile transition. In the brittle regime, the time-dependent axial deformation is coupled with dilatancy and a decrease of elastic wave velocities, which is characteristic of crack propagation and/or nucleation. In the semi-brittle regime, the first steps are inelastic compactant because of plastic pore collapse. But, following stress steps are dilatant because of crack nucleation and/or propagation. However, our results show that the axial strain rate is always controlled by plastic phenomena, until the last

  18. Fatigue crack propagation in turbine disks of EI698 superalloy

    OpenAIRE

    A.A. Shanyavskiy

    2013-01-01

    In-service fatigue cracking of turbine disks of EI698 superalloy is discussed based on crack growth analyses. In the bolt joint for disks to shaft connecting there is high level of stress-state, which directed to earlier in-disks fatigue crack origination in low-cycle-fatigue regime. Fracture surface pattern such as fatigue striations were used for their spacing measurement and crack growth duration estimating. Developed disk tests on a special bench by the equivalent program to in-service cy...

  19. Influence of local stress concentrations on the crack propagation in complex welded components

    Directory of Open Access Journals (Sweden)

    C. Fischer

    2015-10-01

    Full Text Available While a long stable crack propagation phase was observed during experiments of complex welded components, very conservative assessments of the fatigue life were achieved in the past. The difference was explained by the stress gradient occurring over the plate thickness. This paper deals with numerical crack propagation simulations which were performed for different geometrical variants. The variants differ related to global geometry, boundary conditions and weld shape. The analyses aim to investigate how the crack propagation is altered if the structural configuration gets more complex. In conclusion, the stress gradient over the plate thickness, the apparent plate thickness and the notch effect slows down the crack propagation rate if the same stress value being effective for fatigue appears at the weld toe. Thereby, the load-carrying grade of the weld, the weld flank angle and the geometrical configuration have an impact on both the notch effect and the local stress concentration.

  20. Bond interface crack propagation of fresh foundation concrete and rock under blasting load

    Institute of Scientific and Technical Information of China (English)

    WU Liang; LU Wen-bo; ZHONG Dong-wang

    2009-01-01

    According to concrete age,the dynamic stress intensity factors of bond inter-face crack of concrete-rock was calculated.Result shows that the propagation of concrete interface crack is mainly caused by tensile stress and shear stress for stress wave reflec-tion.With the growth of concrete age,interface crack fracture toughness increases,and its capacity of resisting blasting load strengthens.Therefore,blasting vibration should be strictly controlled for fresh concrete.

  1. IN-SITU OBSERVATION OF CRACK PROPAGATION IN PST CRYSTALS OF Ti-49% Al ALLOY

    Institute of Scientific and Technical Information of China (English)

    1999-01-01

    The effects of loading axis to the lamellae on the fracture behavior of PST crystals have been investigated by SEM in-situ testing. The results show that the fracture behavior of PST crystals of γ- TiAl base alloys depend on not only the angles between cracks and lamellae, but also the angles of loading axis to the lamellae, and the cracks propagating along different paths show different toughening mechanisms, crack resistance, corresponding fracture behavior and fractography.

  2. Crack propagation under thermal cycling loading inducing a thermal gradient in the specimen thickness

    International Nuclear Information System (INIS)

    This study aims to figure out the crack growth phenomenon by thermal fatigue induced by thermal gradient through thickness of specimen. Firstly, an experimental facility has been developed: a rectangular parallelepiped specimen is subjected to thermal cycling between 350 C and 100 C; the specimen is freed to expand and contract. Two semi-circular notches (0,1 mm depth and 4 mm length) have been machined on the surface of the specimen. A series of interrupted tests has been carried out to characterize and quantify the crack growth in depth and surface of the pre-existing crack. Next, a three-dimensional crack growth simulation has been implemented in ABAQUS. Automation using Python was used to simulate the propagation of a crack under thermal cycling, with re-meshing at crack front after each calculation step. No assumption has been taken on the crack front during the crack propagation. A comparison with test results showed very good agreement on the evolution of crack front shape and on the kinetics of propagation on the edge and the heart of pre-existing crack. An analytical approach was also developed based on the calculation of stress intensity factors (SIC). A two-dimensional approach was first introduced enabling us to better understand the influence of various thermal and geometric parameters. Finally, a three dimensional approach, with an elliptical assumption crack shape during the propagation, leading to a prediction of crack growth on the surface and in depth which is very similar to that obtained numerically, but with computational time much lower. (author)

  3. Effect of Chamber Pressurization Rate on Combustion and Propagation of Solid Propellant Cracks

    Science.gov (United States)

    Yuan, Wei-Lan; Wei, Shen; Yuan, Shu-Shen

    2002-01-01

    area of the propellant grain satisfies the designed value. But cracks in propellant grain can be generated during manufacture, storage, handing and so on. The cracks can provide additional surface area for combustion. The additional combustion may significantly deviate the performance of the rocket motor from the designed conditions, even lead to explosive catastrophe. Therefore a thorough study on the combustion, propagation and fracture of solid propellant cracks must be conducted. This paper takes an isolated propellant crack as the object and studies the effect of chamber pressurization rate on the combustion, propagation and fracture of the crack by experiment and theoretical calculation. deformable, the burning inside a solid propellant crack is a coupling of solid mechanics and combustion dynamics. In this paper, a theoretical model describing the combustion, propagation and fracture of the crack was formulated and solved numerically. The interaction of structural deformation and combustion process was included in the theoretical model. The conservation equations for compressible fluid flow, the equation of state for perfect gas, the heat conducting equation for the solid-phase, constitutive equation for propellant, J-integral fracture criterion and so on are used in the model. The convective burning inside the crack and the propagation and fracture of the crack were numerically studied by solving the set of nonlinear, inhomogeneous gas-phase governing equations and solid-phase equations. On the other hand, the combustion experiments for propellant specimens with a precut crack were conducted by RTR system. Predicted results are in good agreement with experimental data, which validates the reasonableness of the theoretical model. Both theoretical and experimental results indicate that the chamber pressurization rate has strong effects on the convective burning in the crack, crack fracture initiation and fracture pattern.

  4. Identifying and Understanding Environment-Induced Crack propagation Behavior in Ni-based Superalloy INCONEL 617

    Energy Technology Data Exchange (ETDEWEB)

    Ma, Longzhou

    2012-11-30

    The nickel-based superalloy INCONEL 617 is a candidate material for heat exchanger applications in the next-generation nuclear plant (NGNP) system. This project will study the crack propagation process of alloy 617 at temperatures of 650°C-950°C in air under static/cyclic loading conditions. The goal is to identify the environmental and mechanical damage components and to understand in-depth the failure mechanism. Researchers will measure the fatigue crack propagation (FCP) rate (da/dn) under cyclic and hold-time fatigue conditions, and sustained crack growth rates (da/dt) at elevated temperatures. The independent FCP process will be identified and the rate-controlled sustained loading crack process will be correlated with the thermal activation equation to estimate the oxygen thermal activation energy. The FCP-dependent model indicates that if the sustained loading crack growth rate, da/dt, can be correlated with the FCP rate, da/dn, at the full time dependent stage, researchers can confirm stress-accelerated grain-boundary oxygen embrittlement (SAGBOE) as a predominate effect. Following the crack propagation tests, the research team will examine the fracture surface of materials in various cracking stages using a scanning electron microscope (SEM) and an optical microscope. In particular, the microstructure of the crack tip region will be analyzed in depth using high resolution transmission electron microscopy (TEM) and electron energy loss spectrum (EELS) mapping techniques to identify oxygen penetration along the grain boundary and to examine the diffused oxygen distribution profile around the crack tip. The cracked sample will be prepared by focused ion beam nanofabrication technology, allowing researchers to accurately fabricate the TEM samples from the crack tip while minimizing artifacts. Researchers will use these microscopic and spectroscopic results to interpret the crack propagation process, as well as distinguish and understand the environment or

  5. Numerical simulation of crack propagation in pressure equipments; Simulation numerique de la propagation de fissures dans les structures sous pression

    Energy Technology Data Exchange (ETDEWEB)

    Le Grognec, P.; Hariri, S. [Ecole des Mines de Douai, 59 (France); Afzali, M.; Jaffal, H. [Centre Technique des Industries Mecaniques, 60 - Senlis (France)

    2008-11-15

    The aim of this work is to determine the evolution of the degree of noxiousness of a defect in a pressure equipment during its propagation. The estimation of the degree of noxiousness involves the calculation of stress intensity factors at each advance of the crack front. The cracks considered are semi-elliptic. The geometries and loads can be complex in order to cover the main industrial cases. Numerical modelling by finite element method is based on the creation of a crack-block, representing the optimized mesh near the discontinuity. The Paris law allows to describe the fatigue behaviour under cyclic load. A specific program (Python), having the advantages of the calculation codes Castem and Abaqus, allows to compute the propagation approach and makes easier the estimation of the residual lifetime of a structure under cracked pressure. (O.M.)

  6. Quantification of fatigue crack propagation of an austenitic stainless steel in mercury embrittlement

    Energy Technology Data Exchange (ETDEWEB)

    Naoe, Takashi, E-mail: naoe.takashi@jaea.go.jp [J-PARC Center, Japan Atomic Energy Agency, Tokai-mura, Naka-gun, Ibaraki 319-1195 (Japan); Yamaguchi, Yoshihito [Nucelar Safety Research Center, Japan Atomic Energy Agency, Tokai-mura, Naka-gun, Ibaraki 319-1195 (Japan); Futakawa, Masatoshi [J-PARC Center, Japan Atomic Energy Agency, Tokai-mura, Naka-gun, Ibaraki 319-1195 (Japan)

    2012-12-15

    Highlights: Black-Right-Pointing-Pointer The effect of mercury immersion on fatigue crack propagation rate in SUS316 was investigated through fatigue tests. Black-Right-Pointing-Pointer Fatigue crack growth rate in mercury was estimated by the FRActure Surface Topography Analysis (FRASTA). Black-Right-Pointing-Pointer The fatigue crack growth rate was slightly higher in mercury than that in the air in the low cycle fatigue region. Black-Right-Pointing-Pointer This suggests that the crack propagation is accelerated by mercury immersion in high stress imposition regions. - Abstract: Liquid metals are expected to be used as nuclear materials, such as coolant for nuclear reactors and spallation targets for neutron sources, because of their good thermal conductivity and neutron production. However, in specific combinations, liquid metals have the potential to degrade structural integrity of solid metals because of Liquid Metal Embrittlement (LME). In this study, the effect of mercury immersion on fatigue crack propagation rate in SUS316 was investigated through fatigue tests with a notched specimen under mercury immersion. FRActure Surface Topography Analysis (FRASTA) with the measurement of the notch opening distance was performed to estimate the fatigue crack growth rate in mercury. The results showed that the fatigue crack growth rate was slightly higher in mercury than that in the air in the low cycle fatigue region. This suggests that the crack propagation is accelerated by mercury immersion in high stress imposition regions.

  7. The anti-symmetry principle for quasi-static crack propagation in Mode III

    OpenAIRE

    Oleaga Apadula, Gerardo Enrique

    2007-01-01

    In this note we study a basic propagation criterion for quasi-static crack evolution in Mode III. Using classical techniques of complex analysis, the assumption of stable growth is expressed in terms of the parameters defining the elastic field around the tip. We explore the consequences of the local condition obtained and analyse its role as a crack propagation law. In particular, we herein extend to bounded domains a number of results previously obtained for the whole plane.

  8. Fatigue crack initiation and propagation in lotus-type porous material

    Directory of Open Access Journals (Sweden)

    S. Glodež

    2016-01-01

    Full Text Available The investigation of fatigue strength of lotus-type structure with nodular cast iron as a base material using computational model is analysed in present study. The irregular pores distribution in transversal and longitudinal direction, regarding the external loading, is considered in the computational models. The complete fatigue process of analyzed porous structure is then divided into the crack initiation (Ni and crack propagation (Np period where the total fatigue life (N is defined as: N = Ni + Np. The crack initiation period is determined using strain life approach where elastic-plastic numerical analysis is performed to obtain the total strain amplitude in the critical stress fields around the pores. The simplified universal slope method is then used to determine the number of stress cycles, Ni, required for formation of initial cracks. The number of stress cycles, Np, required for crack propagation from initial to the critical crack length is also numerically determined using finite element (FE models, in the frame of Abaqus computation FEM code. The maximum tensile stress (MTS criterion is considered when analyzing the crack path inside the porous structure. The performed computational analyses show that stress concentrations around individual pores are higher when external loading is acting in transversal direction in respect to the pore distribution. Therefore, further computational analyses regarding crack initiation and crack propagation period have been done only for pores distribution in transversal direction.

  9. Fatigue crack propagation in turbine disks of EI698 superalloy

    Directory of Open Access Journals (Sweden)

    A.A. Shanyavskiy

    2013-04-01

    Full Text Available In-service fatigue cracking of turbine disks of EI698 superalloy is discussed based on crack growth analyses. In the bolt joint for disks to shaft connecting there is high level of stress-state, which directed to earlier in-disks fatigue crack origination in low-cycle-fatigue regime. Fracture surface pattern such as fatigue striations were used for their spacing measurement and crack growth duration estimating. Developed disk tests on a special bench by the equivalent program to in-service cyclic loads have allowed discovering one-to-one correlation between fatigue striation spacing and crack increment in one flight. Number of fatigue striations and beach-marks calculations permitted to estimate crack growth period for the different stages of in-service disks cracking. Equivalent stress level for in-service cracked disks was calculated and compared with stress-level in-tested disks under stress equivalent program to in-service operated cyclic loads. Based on this result non-destructive inspection intervals were discussed and recommended for in-service disks in dependence on number of their flights at the moment of developed inspection to exclude in-flight disks fast fracture.

  10. Fatigue Crack Propagation in Steel A131 Under Ice Loading of Crushing, Bending and Buckling

    Institute of Scientific and Technical Information of China (English)

    DUAN Menglan(段梦兰); SONG Lisong(宋立崧); FAN Xiaodong(樊晓东); James C.M.LId; FANG Huacan(方华灿)

    2001-01-01

    Three types of ice loading, which are most commonly present when ice acts on structures,are chosen and simulated for use of fatigue crack propagation tests on offshore structural steel Al31. The three types of ice categorized in accordance with the failure modes when acting on structures called crushing ice, bending ice, and buckling ice,respectively. This paper presents an experimental investigation on the fatigue crack propagation behavior of widely used high strength steel A 131 for offshore jackets in the loading environment of ice crushing, bending, and buckling. The test results of fatigue crack propagation in steel A 13 l under these simulated ice loading at temperature 292K are presented and analyzed in detail in this paper. The amplitude root mean square stress intensity factor is optimized to be the fundamental parameter of fatigue crack propagation for all types of ice loading histories. The results are also compared with constant amplitude fatigue crack propagation conclusions as in wave load mode, and a joint investigation on the results from ice forces, ice-induced vibrations, and ice-induced fatigue crack propagation is conducted, Conclusions are drawn for reference in structural design and material selection for offshore structures in ice environments.

  11. 3D characterization of crack propagation in building stones

    Science.gov (United States)

    Fusi, N.; Martinez-Martinez, J.; Crosta, G. B.

    2012-04-01

    Opening of fractures can strongly modify mechanical characteristics of natural stones and thus significantly decrease stability of historical and modern buildings. It is commonly thought that fractures origin from pre-existing structures of the rocks, such as pores, veins, stylolythes (Meng and Pan, 2007; Yang et al., 2008). The aim of this study is to define relationships between crack formation and textural characteristics in massive carbonate lithologies and to follow the evolution of fractures with loading. Four well known Spanish building limestones and dolostones have been analysed: Amarillo Triana (AT): a yellow dolomitic marble, with fissures filled up by calcite and Fe oxides or hydroxides; Blanco Tranco (BT): a homogeneous white calcitic marble with pore clusters orientated parallel to metamorphic foliation; Crema Valencia (CV): a pinkish limestone (mudstone), characterized by abundant stilolythes, filled mainly by quartz (80%) and kaolin (11%); Rojo Cehegin (RC): a red fossiliferous limestone (packstone) with white veins, made up exclusively by calcite in crystals up to 300 micron. All lithotypes are characterized by homogeneous mineralogical composition (calcitic or dolomitic) and low porosity (<10%). Three cores 20 mm in diameter have been obtained for each lithotype. Uniaxial compressive tests have been carried out in order to induce sample fracturing by a series of successive steps with application of a progressive normal stress. Crack propagation has been checked after each stress level application by microCT-RX following Hg impregnation of the sample (in a Hg porosimeter). Combination of both tests (microCT-RX and Hg porosimeter) guarantees a better characterization of small defects and their progressive propagation inside low-porous rocks than by employing solely microCT-RX (Fusi et al., 2009). Due to the reduced dimensions of sample holder (dilatometers) in porosimeter, cores have been cut with a non standard h/d = 1.5. Several cycles of: a) Hg

  12. Peak Stress Intensity Factor Governs Crack Propagation Velocity In Crosslinked UHMWPE

    Science.gov (United States)

    Sirimamilla, P. Abhiram; Furmanski, Jevan; Rimnac, Clare

    2013-01-01

    Ultra high molecular weight polyethylene (UHMWPE) has been successfully used as a bearing material in total joint replacement components. However, these bearing materials can fail as a result of in vivo static and cyclic loads. Crack propagation behavior in this material has been considered using the Paris relationship which relates fatigue crack growth rate, da/dN (mm/cycle) versus the stress intensity factor range, ΔK (Kmax-Kmin, MPa√m). However, recent work suggests that the crack propagation velocity of conventional UHMWPE is driven by the peak stress intensity (Kmax), not ΔK. The hypothesis of this study is that the crack propagation velocity of highly crosslinked and remelted UHMWPE is also driven by the peak stress intensity, Kmax, during cyclic loading, rather than by ΔK. To test this hypothesis, two highly crosslinked (65 kGy and 100 kGy) and remelted UHMWPE materials were examined. Frequency, waveform and R-ratio were varied between test conditions to determine the governing factor for fatigue crack propagation. It was found that the crack propagation velocity in crosslinked UHMWPE is also driven by Kmax and not ΔK, and is dependent on loading waveform and frequency in a predictable quasi-static manner. The current study supports that crack growth in crosslinked UHMWPE materials, even under cyclic loading conditions, can be described by a relationship between the velocity of crack growth, da/dt and the peak stress intensity, Kmax. The findings suggest that stable crack propagation can occur as a result of static loading only and this should be taken into consideration in design of UHMWPE total joint replacement components. PMID:23165898

  13. Peak stress intensity factor governs crack propagation velocity in crosslinked ultrahigh-molecular-weight polyethylene.

    Science.gov (United States)

    Sirimamilla, Abhiram; Furmanski, Jevan; Rimnac, Clare

    2013-04-01

    Ultrahigh-molecular-weight polyethylene (UHMWPE) has been successfully used as a bearing material in total joint replacement components. However, these bearing materials can fail as a result of in vivo static and cyclic loads. Crack propagation behavior in this material has been considered using the Paris relationship which relates fatigue crack growth rate, da/dN (mm/cycle) versus the stress intensity factor range, ΔK (Kmax - Kmin , MPa√m). However, recent work suggests that the crack propagation velocity of conventional UHMWPE is driven by the peak stress intensity (Kmax ), not ΔK. The hypothesis of this study is that the crack propagation velocity of highly crosslinked and remelted UHMWPE is also driven by the peak stress intensity, Kmax , during cyclic loading. To test this hypothesis, two highly crosslinked (65 kGy and 100 kGy) and remelted UHMWPE materials were examined. Frequency, waveform, and R-ratio were varied between test conditions to determine the governing factor for fatigue crack propagation. It was found that the crack propagation velocity in crosslinked UHMWPE is also driven by Kmax and not ΔK, and is dependent on loading waveform and frequency in a predictable quasistatic manner. This study supports that crack growth in crosslinked UHMWPE materials, even under cyclic loading conditions, can be described by a relationship between the velocity of crack growth, da/dt and the peak stress intensity, Kmax . The findings suggest that stable crack propagation can occur as a result of static loading only and this should be taken into consideration in design of UHMWPE total joint replacement components.

  14. Wing crack propagation model under high hydraulic pressure in compressive-shear stress state

    Institute of Scientific and Technical Information of China (English)

    ZHAO Yan-lin; WANG Wen-jun

    2011-01-01

    A new wing crack model subjected to hydraulic pressure and far-field stresses was proposed considering the effect of hydraulic pressure in wing crack and the connected part of the main crack on the stress intensity factor at the wing crack tip.With the equivalent crack length leq of the wing crack introduced, the stress intensity factor K1 at the wing crack tip was assumed to the sum of two terms: on one hand a component K(1)1 for a single isolated straight wing crack of length 2l, and subjected to hydraulic pressure in the wing crack and far-field stresses; on the other hand a component K(2)1 due to the effective shear stress induced by the presence of the equivalent main crack. The lateral tensile stress and hydraulic high pressure are the key factors that induce crack propagation unsteadily. The new wing crack theoretical model proposed can supply references for the study on hydraulic fracture in fractured masses, hydraulic fracturing in rock masses.

  15. Threshold intensity factors as lower boundaries for crack propagation in ceramics

    Directory of Open Access Journals (Sweden)

    Walter Per-Ole

    2004-11-01

    Full Text Available Abstract Background Slow crack growth can be described in a v (crack velocity versus KI (stress intensity factor diagram. Slow crack growth in ceramics is attributed to corrosion assisted stress at the crack tip or at any pre-existing defect in the ceramic. The combined effect of high stresses at the crack tip and the presence of water or body fluid molecules (reducing surface energy at the crack tip induces crack propagation, which eventually may result in fatigue. The presence of a threshold in the stress intensity factor, below which no crack propagation occurs, has been the subject of important research in the last years. The higher this threshold, the higher the reliability of the ceramic, and consequently the longer its lifetime. Methods We utilize the Irwin K-field displacement relation to deduce crack tip stress intensity factors from the near crack tip profile. Cracks are initiated by indentation impressions. The threshold stress intensity factor is determined as the time limit of the tip stress intensity when the residual stresses have (nearly disappeared. Results We determined the threshold stress intensity factors for most of the all ceramic materials presently important for dental restorations in Europe. Of special significance is the finding that alumina ceramic has a threshold limit nearly identical with that of zirconia. Conclusion The intention of the present paper is to stress the point that the threshold stress intensity factor represents a more intrinsic property for a given ceramic material than the widely used toughness (bend strength or fracture toughness, which refers only to fast crack growth. Considering two ceramics with identical threshold limits, although with different critical stress intensity limits, means that both ceramics have identical starting points for slow crack growth. Fast catastrophic crack growth leading to spontaneous fatigue, however, is different. This growth starts later in those ceramic materials

  16. Reliability analysis of crack propagation behavior of reactor components

    International Nuclear Information System (INIS)

    A reliability analysis was carried out on a circumferential weld in the main coolant loop of a PWR with the aim of estimating the probability of a leak or break occurring in the planned life cycle of the plant. To get a basis for the reliability analysis the following influence factors were more closely examined: initial crack extent, load spectrum including the emergency 'earthquake' situation and crack growth characteristics. For the actual reliability analysis a computer program was developed, which took the individual input data, in accordance with their statistical parameter, into account in a simulation calculation in line with the Monte Carlo Method. The Forman Formula was used to estimate the fatigue crack growth caused by the sequence of load events. The result was, that the fatigue crack growth, even in the case of large initial cracks, was negligibly small. The probability, that, in the case of very deep initial cracks, one-off high quasi-static load, e.g. during an earthquake, could cause a locally limited crack-through, was estimated to be about 5x10-6 in forty years. (orig./HP)

  17. Fatigue crack propagation in Hastelloy X weld metal

    International Nuclear Information System (INIS)

    The fatigue crack growth rate of Hastelloy X weld metal increased with stress intensity, temperature, and inverse frequency. The results were correlated with the equation da/dN = (ΔK)/sup n/, for constant frequency or constant temperature. The values of A and n were computed with a linear regression algorithm. With decreasing frequency at constant ΔK and constant temperature (5380C) fatigue crack growth rates approach an upper limit. Fatigue crack growth rate of the weld metal was lower than that reported for base metal at 5380C and lower at 6490C for a frequency of 1 Hz

  18. Fatigue Crack Propagation Simulation in Plane Stress Constraint

    DEFF Research Database (Denmark)

    Ricardo, Luiz Carlos Hernandes; Spinelli, Dirceu

    2010-01-01

    Nowadays, structural and materials engineers develop structures and materials properties using finite element method. This work presents a numerical determination of fatigue crack opening and closure stress intensity factors of a C(T) specimen. Two different standard variable spectrum loadings ar...... are utilized, Mini-Falstaff and Wisper. The effects in two-dimensional (2D) small scale yielding models of fatigue crack growth were studied considering plane stress constraint.......Nowadays, structural and materials engineers develop structures and materials properties using finite element method. This work presents a numerical determination of fatigue crack opening and closure stress intensity factors of a C(T) specimen. Two different standard variable spectrum loadings...

  19. MESHLESS METHOD FOR 2D MIXED-MODE CRACK PROPAGATION BASED ON VORONOI CELL

    Institute of Scientific and Technical Information of China (English)

    LouLullang; ZengPan

    2003-01-01

    A meshless method integrated with linear elastic fracture mechanics (LEFM) is presented for 2D mixed-mode crack propagation analysis. The domain is divided automatically into sub-domains based on Voronoi cells, which are used for quadrature for the potential energy. The continuous crack propagation is simulated with an incremental crack-extension method which assumes a piecewise linear discretization of the unknown crack path. For each increment of the crack extension, the meshless method is applied to carry out a stress analysis of the cracked structure. The J-integral, which can be decomposed into mode I and mode II for mixed-mode crack, is used for the evaluation of the stress intensity factors (SIFs). The crack-propagation direction, predicted on an incremental basis, is computed by a criterion defined in terms of the SIFs. The flowchart of the proposed procedure is presented and two numerical problems are analyzed with this method. The meshless results agree well with the experimental ones, which validates the accuracy and efficiency of the method.

  20. Effect of Microstructural Parameters on Fatigue Crack Propagation in an API X65 Pipeline Steel

    Science.gov (United States)

    Mohtadi-Bonab, M. A.; Eskandari, M.; Ghaednia, H.; Das, S.

    2016-09-01

    In the current research, we investigate fatigue crack growth in an API X65 pipeline steel by using an Instron fatigue testing machine. To this, first the microstructure of steel was accurately investigated using scanning electron microscope. Since nonmetallic inclusions play a key role during crack propagation, the type and distribution of such inclusions were studied through the thickness of as-received X65 steel using energy-dispersive spectroscopy technique. It was found that the accumulation of such defects at the center of thickness of the pipe body was higher than in other regions. Our results showed that there were very fine oxide inclusions (1-2 µm in length) appeared throughout the cross section of X65 steel. Such inclusions were observed not at the fatigue crack path nor on both sides of the fatigue crack. However, we found that large manganese sulfide inclusions (around 20 µm in length) were associated with fatigue crack propagation. Fatigue experiments on CT specimens showed that the crack nucleated when the number of fatigue cycles was higher than 340 × 103. On fracture surfaces, crack propagation also occurred by joining the microcracks at tip of the main crack.

  1. Comparative Study on Crack Initiation and Propagation of Glass under Thermal Loading

    Directory of Open Access Journals (Sweden)

    Yu Wang

    2016-09-01

    Full Text Available This paper explores the fracture process based on finite element simulation. Both probabilistic and deterministic methods are employed to model crack initiation, and several commonly used criteria are utilized to predict crack growth. It is concluded that the criteria of maximum tensile stress, maximum normal stress, and maximum Mises stress, as well as the Coulomb-Mohr criterion are able to predict the initiation of the first crack. The mixed-mode criteria based on the stress intensity factor (SIF, energy release rate, and the maximum principal stress, as well as the SIF-based maximum circumferential stress criterion are suitable to predict the crack propagation.

  2. Propagation of Slepyan's crack in a non-uniform elastic lattice

    CERN Document Server

    Nieves, Michael; Jones, Ian; Mishuris, Gennady

    2012-01-01

    We model and derive the solution for the problem of a Mode I semi-infinite crack propagating in a discrete triangular lattice with bonds having a contrast in stiffness in the principal lattice directions. The corresponding Green's kernel is found and from this wave dispersion dependencies are obtained in explicit form. An equation of the Wiener-Hopf type is also derived and solved along the crack face, in order to compute the stress intensity factor for the semi-infinite crack. The crack stability is analysed via the evaluation of the energy release rate for different contrasts in stiffness of the bonds.

  3. Shear crack formation and propagation in fiber reinforced cementitious composites (FRCC)

    DEFF Research Database (Denmark)

    Paegle, Ieva; Fischer, Gregor

    2012-01-01

    Knowledge of the mechanisms controlling crack formation, propagation and failure of FRCC under shear loading is currently limited. This paper presents a study that utilized photogrammetry to monitor the shear deformations of two FRCC materials and ordinary concrete (OC). Multiple shear cracks...... and strain hardening of both FRCC materials was observed under shear loading. The influence of fibers, fiber type, including polyvinyl alcohol (PVA) and polypropylene (PP) fibers, and shear crack angle were investigated. Based upon photogrammetric results, fundamental descriptions of shear crack opening...

  4. Shear crack formation and propagation in fiber reinforced cementitious composites (FRCC)

    DEFF Research Database (Denmark)

    Paegle, Ieva; Fischer, Gregor

    2011-01-01

    Knowledge of the mechanisms controlling crack formation, propagation and failure of FRCC under shear loading is currently limited. This paper presents a study that utilized photogrammetry to monitor the shear deformations of two FRCC materials and ordinary concrete (OC). Multiple shear cracks...... and strain hardening of both FRCC materials was observed under shear loading. The influence of fibers, fiber type, including polyvinyl alcohol (PVA) and polypropylene (PP) fibers, and shear crack angle were investigated. Based upon photogrammetric results, fundamental descriptions of shear crack opening...

  5. Analytical Model for Fictitious Crack Propagation in Concrete Beams

    DEFF Research Database (Denmark)

    Ulfkjær, J. P.; Krenk, S.; Brincker, Rune

    the elastic layer the deformations are modelled by the Timoshenko beam theory. The state of stress in the elastic layer is assumed to depend bi-lineary on local elongation corresponding to a linear softening relation for the fictitious crack. For different beam size results from the analytical model......An analytical model for load-displacement curves of unreinforced notched and un-notched concrete beams is presented. The load displacement-curve is obtained by combining two simple models. The fracture is modelled by a fictitious crack in an elastic layer around the mid-section of the beam. Outside...... the load-displacement curve where the fictitious crack starts to develope, and the point where the real crack starts to grow will always correspond to the same bending moment. Closed from solutions for the maximum size of the fracture zone and the minimum slope on the load-displacement curve is given...

  6. Shear crack formation and propagation in reinforced Engineered Cementitious Composites

    DEFF Research Database (Denmark)

    Paegle, Ieva; Fischer, Gregor

    2011-01-01

    This paper describes an experimental investigation of the shear behaviour of beams consisting of steel reinforced Engineered Cementitious Composites (R/ECC). Based on the strain hardening and multiple cracking behaviour of ECC, this study investigates the extent to which ECC influences the shear...... capacity of beams loaded primarily in shear. The experimental program consists of ECC with short randomly distributed polyvinyl alcohol (PVA) fiber beams with different stirrup arrangements and conventional reinforced concrete (R/C) counterparts for comparison. The shear crack formation mechanism of ECC...... is investigated in detail and can be characterized by an opening and sliding of the crack. Photogrammetry was utilized to monitor the shear deformations of the specimens. Multiple shear cracking and strain hardening of ECC was observed under shear loading and based upon photogrammetric results fundamental...

  7. Propagation of cracks and damage in non aging linear viscoelastic media

    International Nuclear Information System (INIS)

    Most of France's energy is nuclear. The reactor building comprises a internal and external containment. The internal containment is prestressed to limit the flow of leakage in the internal-external space. The prestress decreases during time by the creep of concrete. It may propagate the cracks by the accidental internal pressure. So we define two research problems: propagation of macro-cracks in viscoelastic structure; effective behavior of micro-cracked viscoelastic material. Firstly, we develop a Burger viscoelastic model of concrete with two approaches: numerical and analytical. Then we solve the problem of single cracks in developing thermodynamically the concept of energy release rate. In the third part we develop a viscoelastic model to study the effective behavior of micro-cracked materials in the case without propagation. The problem of propagation of microcracks is then studied by a numerical approach based on the 'representative pattern morphology'. These studies are finally applied to solve the problems of crack propagation and damage of containment under accidental internal pressure. (authors)

  8. New model of propagation rates of long crack due to structure fatigue

    Institute of Scientific and Technical Information of China (English)

    Jian-tao LIU; Ping-an DU; Ming-jing HUANG; Qing ZHOU

    2009-01-01

    By comparison of the characteristics of existing models for long fatigue crack propagation rates,a new model,called the generalized passivation-lancet model for long fatigue crack propagation rates (GPLFCPR),and a general formula for characterizing the process of crack growth rates are proposed based on the passivation-lancet theory.The GPLFCPR model overcomes disadvantages of the existing models and can describe the rules of the entire fatiguc crack growth process from the cracking threshold to the critical fracturing point effectively with explicit physical meaning. It also reflects the influence of material characteristics,such as strength parameters,fracture parameters and heat treatment. Experimental results obtained by testing LZ50 steel,AlZnMgCu0.5,0.5Cr0.5Mo0.25V steel,etc.,show good consistency with the new model. The GPLFCPR model is valuable in theoretical research and practical applications.

  9. High temperature initiation and propagation of cracks in 12%Cr-steel turbine disks

    Directory of Open Access Journals (Sweden)

    S. Foletti

    2013-10-01

    Full Text Available This work aims to study the crack propagation in 12%Cr steel for turbine disks. Creep Crack Growth (CCG tests on CT specimens have been performed to define the proper fracture mechanics which describes the initiation of the crack propagation and the crack growth behaviour for the material at high temperature. Results have been used to study the occurrence of crack initiation on a turbine disk at the extreme working temperature and stress level experienced during service, and validate the use of C* integral in correlating creep growth rate on the disk component, in case C* is numerically calculated through FEM analysis or calculated by the use of reference stress concept.

  10. Development of risk benefit structural design method for innovative nuclear plants III crack propagation test

    International Nuclear Information System (INIS)

    Crack propagation tests have been conducting under the conditions of pure cyclic thermal stress or combined cyclic thermal stress and constant primary load for the two types of structural models with and without structural discontinuity in order to establish a rational structural design procedure. In this paper, the outline of the whole plan of tests is described and an example of the test results is shown. In the experiments many types of measuring devices were applied to obtain detailed data of crack propagation behavior. Simplified crack propagation analysis was made using these detailed data and the analytical results are compared with the experimental results. The estimation results were in good agreement with experimental ones when crack opening ratio was taken into consideration in the evaluation. (authors)

  11. Applicability of a 'marker-technique' to support the examination of crack growth behaviour in brittle and ductile Ni-alloys at 500 and 750 C

    International Nuclear Information System (INIS)

    The crack growth behaviour of materials for application in turbines at temperatures of 500- 750 C has been investigated. The creep and fatigue service loadings of a real turbine disc were simulated by introducing hold-times. The materials tested were the superalloy PM N18, Inconel 617 and the intermetallic phase β-NiAl of nominally stoichiometric composition. The crack growth tests were conducted in air and in vacuum (10-5 mbar) to assess the influence of the test atmosphere. One of the main objectives was to develop a marker method and its application, as support for the crack growth tests carried out. The width of the marker required for the marker bands could be chosen through the number of stress cycles or the crack growth increment in the marker-cycle. At 500 C, the crack surfaces of the CT specimens of Inconel 617 and PM N18 exhibited mixed fractures with trans- and intercrystalline regions. The fracture development could be divided into three, classical parts. At his temperature for both alloys the KI concept for the evaluation of the crack growth may be used. The RCT specimens of the intermetallic phase β-NiAl fractured in a completely brittle manner with no measurable time to failure. At 500 C, Inconel 617 and especially PM N18 were well suited to the use of the marker method. Measurements of the distances between the marker bands gave a good estimate of the crack growth rates. At the higher test temperature of 750 C, the crack growth rates and the proportion of intercrystalline fracture increased for Inconel 617 and PM N18. In all three materials, the formation of pores and dimpled fracture was observed, especially at high ΔKI values, and the coarse-grained β-NiAl exhibited higher crack growth rates than the fine-grained material. For this temperature the evaluation of the crack growth experiments should be by the KI concept for PM N18 and for Inconel 617 the C* concept is recommended. At the higher test temperature, the increased plasticity of

  12. Estimation of stepwise crack propagation in ceramic laminates with strong interfaces

    Directory of Open Access Journals (Sweden)

    K. Štegnerová

    2015-10-01

    Full Text Available During the last years many researchers put so much effort to design layered structures combining different materials in order to improve low fracture toughness and mechanical reliability of the ceramics. It has been proven, that an effective way is to create layered ceramics with strongly bonded interfaces. After the cooling process from the sintering temperature, due to the different coefficients of thermal expansion of individual constituents of the composite, significant internal residual stresses are developed within the layers. These stresses can change the crack behaviour. This results to the higher value of so-called apparent fracture toughness, i.e. higher resistance of the ceramic laminate to the crack propagation. The contribution deals with a description of the specific crack behaviour in the layered alumina-zirconia ceramic laminate. The main aim is to clarify crack behaviour in the compressive layer and provide computational tools for estimation of crack behaviour in the field of strong residual stresses. The crack propagation was investigated on the basis of linear elastic fracture mechanics. Fracture parameters were computed numerically and by author’s routines. Finite element models were developed in order to obtain a stress distribution in the laminate containing a crack and to simulate crack propagation. The sharp change of the crack propagation direction was estimated using Sih’s criterion based on the strain energy density factor. Estimated crack behaviour is qualitatively in a good agreement with experimental observations. Presented approach contributes to the better understanding of the toughening mechanism of ceramic laminates and can be advantageously used for design of new layered ceramic composites and for better prediction of their failure.

  13. A Continuum-Atomistic Analysis of Transgranular Crack Propagation in Aluminum

    Science.gov (United States)

    Yamakov, V.; Saether, E.; Glaessgen, E.

    2009-01-01

    A concurrent multiscale modeling methodology that embeds a molecular dynamics (MD) region within a finite element (FEM) domain is used to study plastic processes at a crack tip in a single crystal of aluminum. The case of mode I loading is studied. A transition from deformation twinning to full dislocation emission from the crack tip is found when the crack plane is rotated around the [111] crystallographic axis. When the crack plane normal coincides with the [112] twinning direction, the crack propagates through a twinning mechanism. When the crack plane normal coincides with the [011] slip direction, the crack propagates through the emission of full dislocations. In intermediate orientations, a transition from full dislocation emission to twinning is found to occur with an increase in the stress intensity at the crack tip. This finding confirms the suggestion that the very high strain rates, inherently present in MD simulations, which produce higher stress intensities at the crack tip, over-predict the tendency for deformation twinning compared to experiments. The present study, therefore, aims to develop a more realistic and accurate predictive modeling of fracture processes.

  14. Fracture static mechanisms on fatigue crack propagation in microalloyed forging steels

    Energy Technology Data Exchange (ETDEWEB)

    Linaza, M.A.; Rodriguez-Ibabe, J.M.

    2000-04-01

    The influence of static mechanisms on fatigue crack propagation in Ti and Ti-V microalloyed steels is considered. Small inclusions originate void nucleation. In contrast, TiN coarse particles contribute to the formation of bursts of cleavage in the fatigue zone. Taking into account the microstructural characteristics of the matrix that surrounds the particle, the microcrack can be confined within the particle or propagate along the matrix forming a cleavage burst. The influence on macroscopic crack propagation of both types of static micromechanisms in considered.

  15. Fatigue crack propagation in welded joint of austenitic steel for nuclear power engineering

    International Nuclear Information System (INIS)

    The crack propagation characteristics were obtained for Cr-Ni type austenitic steel 08Kh18N10T under variable stress in the individual zones of a welded joint on a pipe. Measurements of the threshold deviation of the stress intensity factor, ΔKp, showed that the root zone of the pipe welded joint was the weakest point as concerns crack propagation. The threshold values obtained for the filler metal on the pipe outer surface were considerably greater than those for the root zone of the welded joint and slightly greater than those for the base material and for the transition between the joint and the base material. The measured propagation response showed that the rate of fatigue crack propagation was for the base material higher by up to one order for low ΔK than for the filler joint and the root zone of the joint. (J.B.). 5 figs., 3 tabs., 6 refs

  16. Analytical Model for Fictitious Crack Propagation in Reinforced Concrete Beams without Debonding

    DEFF Research Database (Denmark)

    Ulfkjær, J. P.; Brincker, Rune

    1994-01-01

    of de-bonding between the reinforcement and the concrete is therefore not considered. The model gives closed form solutions for the whole load displacement curve. Further, the model can describe important effects qualitatively correct. For instance the change of behaviour from brittle to ductile when......The non-linear fracture mechanical problem of combined crack growth and reinforcement action is modelled by adopting a simplified fictitious crack model for concrete and a linear elastic-plastic action for the reinforcement. The softening relation of the concrete is assumed to be linear, however......, the crack growth is further simplified by introducing a continuous layer of springs at the midsection mainly representing a simplified material response around the fracture zone. In the reinforcement the strain condition is assumed to be equal to the strain condition in the concrete. the important question...

  17. An adaptive finite element procedure for crack propagation analysis

    Institute of Scientific and Technical Information of China (English)

    ALSHOAIBI Abdulnaser M.; HADI M.S.A.; ARIFFIN A.K.

    2007-01-01

    This paper presents the adaptive mesh finite element estimation method for analyzing 2D linear elastic fracture problems. The mesh is generated by the advancing front method and the norm stress error is taken as a posteriori error estimator for the h-type adaptive refinement. The stress intensity factors are estimated by a displacement extrapolation technique. The near crack tip displacements used are obtained from specific nodes of natural six-noded quarter-point elements which are generated around the crack tip defined by the user. The crack growth and its direction are determined by the calculated stress intensity factors.The maximum circumference theory is used for the latter. In evaluating the accuracy of the estimated stress intensity factors, four cases are tested consisting of compact tension specimen, three-point bending specimen, central cracked plate and double edge notched plate. These were carried out and compared to the results from other studies. The crack trajectories of these specimen tests are also illustrated.

  18. Determining the propagation angle for non-vertical surface-breaking cracks and its effect on crack sizing using an ACFM sensor

    Science.gov (United States)

    Shen, J. L.; Zhou, L.; Rowshandel, H.; Nicholson, G. L.; Davis, C. L.

    2015-11-01

    Alternating current field measurement (ACFM) probes are used to detect and size cracks in a range of engineering components. Crack sizing for this, and other electromagnetic (EM) based NDT systems, relies on relating the signal obtained to the actual crack length. For cracks that do not propagate vertically, such as rolling contact fatigue cracks in rails, predicting the crack depth, which determines the rail depth to be removed by grinding, requires an assumed propagation angle into the material as no method to determine crack vertical angle from the EM signals has been reported. This paper discusses the relationship between ACFM signals and propagation angles for surface-breaking cracks using a COMSOL model. The Bx signal accurately predicts the crack pocket length when the vertical angle is 30-90° but underestimates pocket length for shallower angles, e.g. a 50% underestimate is seen for a 3.2 mm pocket length crack propagating at a vertical angle of 10°. A new measure, the Bz trough-peak ratio, is proposed to determine the crack vertical angle. These are verified by experimental measurements using a commercial ACFM pencil probe for cracks with a range of vertical angles between 10° and 90°.

  19. Evaluation of variables affecting crack propagation by Delayed Hydride Cracking in Zr-2.5Nb with different heat treatments

    Energy Technology Data Exchange (ETDEWEB)

    Mieza, J.I., E-mail: mieza@cnea.gov.ar [CNEA, Centro Atomico Constituyentes, Dano por Hidrogeno, Av. Gral. Paz 1499, San Martin (B1650KNA), Bs. As. (Argentina); Instituto Sabato, UNSAM-CNEA, Av. Gral. Paz 1499, San Martin (B1650KNA), Bs. As. (Argentina); Vigna, G.L.; Domizzi, G. [CNEA, Centro Atomico Constituyentes, Dano por Hidrogeno, Av. Gral. Paz 1499, San Martin (B1650KNA), Bs. As. (Argentina)

    2011-04-15

    Delayed Hydride Cracking (DHC) is a failure mechanism that may occur in zirconium alloys used in nuclear reactor core components. The knowledge of the direct effects of the variables affecting the cracking velocity could be used to minimize the risk of crack propagation. In practice, most of these variables - as for example the alloy yield stress and hydrogen diffusion coefficient - are coupled and vary during reactor operation, leading to a complex variable dependence of the cracking mechanism. In order to get an insight into the relative effect of these variables, experimental data and a theoretical approach using a generally accepted DHC model were used in this work. A series of DHC velocity measurements were made in Zr-2.5Nb tube with different heat treatments. The yield stress, the Nb concentration in {beta} phase, and hydrogen solvus of the alloy were measured for different heat treatments. Niobium concentration in {beta} phase gave an indirect indication of {beta}-phase continuity and, with a proper correlation, of the hydrogen diffusion coefficient. The obtained values were used as inputs in a theoretical calculation of cracking velocity. Good agreement between experimental data and predicted values was obtained, showing that hydrogen diffusion coefficient was the most relevant variable affecting DHC velocity cracking. Furthermore, this approach has been demonstrated to be useful in estimating DHC velocity in irradiated materials.

  20. Analytical Model for Fictitious Crack Propagation in Concrete Beams

    DEFF Research Database (Denmark)

    Ulfkjær, J. P.; Krenk, Steen; Brincker, Rune

    1995-01-01

    are modeled by beam theory. The state of stress in the elastic layer is assumed to depend bilinearly on local elongation corresponding to a linear softening relation for the fictitious crack. Results from the analytical model are compared with results from a more detailed model based on numerical......An analytical model for load-displacement curves of concrete beams is presented. The load-displacement curve is obtained by combining two simple models. The fracture is modeled by a fictitious crack in an elastic layer around the midsection of the beam. Outside the elastic layer the deformations...... methods for different beam sizes. The analytical model is shown to be in agreement with the numerical results if the thickness of the elastic layer is taken as half the beam depth. It is shown that the point on the load-displacement curve where the fictitious crack starts to develop and the point where...

  1. Dynamic calibration and analysis of crack tip propagation in energetic materials using real-time radiography

    Science.gov (United States)

    Butt, Ali

    Crack propagation in a solid rocket motor environment is difficult to measure directly. This experimental and analytical study evaluated the viability of real-time radiography for detecting bore regression and propellant crack propagation speed. The scope included the quantitative interpretation of crack tip velocity from simulated radiographic images of a burning, center-perforated grain and actual real-time radiographs taken on a rapid-prototyped model that dynamically produced the surface movements modeled in the simulation. The simplified motor simulation portrayed a bore crack that propagated radially at a speed that was 10 times the burning rate of the bore. Comparing the experimental image interpretation with the calibrated surface inputs, measurement accuracies were quantified. The average measurements of the bore radius were within 3% of the calibrated values with a maximum error of 7%. The crack tip speed could be characterized with image processing algorithms, but not with the dynamic calibration data. The laboratory data revealed that noise in the transmitted X-Ray intensity makes sensing the crack tip propagation using changes in the centerline transmitted intensity level impractical using the algorithms employed.

  2. Hydrogen-Assisted Crack Propagation in Austenitic Stainless Steel Fusion Welds

    Science.gov (United States)

    Somerday, B. P.; Dadfarnia, M.; Balch, D. K.; Nibur, K. A.; Cadden, C. H.; Sofronis, P.

    2009-10-01

    The objective of this study was to characterize hydrogen-assisted crack propagation in gas-tungsten arc (GTA) welds of the nitrogen-strengthened, austenitic stainless steel 21Cr-6Ni-9Mn (21-6-9), using fracture mechanics methods. The fracture initiation toughness and crack growth resistance curves were measured using fracture mechanics specimens that were thermally precharged with 230 wppm (1.3 at. pct) hydrogen. The fracture initiation toughness and slope of the crack growth resistance curve for the hydrogen-precharged weld were reduced by as much as 60 and 90 pct, respectively, relative to the noncharged weld. A physical model for hydrogen-assisted crack propagation in the welds was formulated from microscopy evidence and finite-element modeling. Hydrogen-assisted crack propagation proceeded by a sequence of microcrack formation at the weld ferrite, intense shear deformation in the ligaments separating microcracks, and then fracture of the ligaments. One salient role of hydrogen in the crack propagation process was promoting microcrack formation at austenite/ferrite interfaces and within the ferrite. In addition, hydrogen may have facilitated intense shear deformation in the ligaments separating microcracks. The intense shear deformation could be related to the development of a nonuniform distribution of hydrogen trapped at dislocations between microcracks, which in turn created a gradient in the local flow stress.

  3. Development of simplified evaluation method for creep-fatigue crack propagation

    Energy Technology Data Exchange (ETDEWEB)

    Miura, Naoki [Central Research Institute of Electric Power Industry, 2-11-1 Iwado-Kita, Komae-shi, Tokyo 201-8511 (Japan)], E-mail: miura@criepi.denken.or.jp; Takahashi, Yukio [Central Research Institute of Electric Power Industry, 2-11-1 Iwado-Kita, Komae-shi, Tokyo 201-8511 (Japan); Nakayama, Yasunari; Fujishita, Kenichi; Shimakawa, Takashi [Kawasaki Plant Systems Ltd., 2-11-1 Minami-Suna, Koto-ku, Tokyo 136-8588 (Japan)

    2008-02-15

    In the design assessment of fast reactor plant components, prevention of crack initiation from defect-free structures is a main concern. However, existence of initial defects such as weld defects cannot be entirely excluded and this potential cracks are to be evaluated to determine if initiated cracks do not lead to component failure instantly. Therefore, evaluation of structural integrity in the presence of crack-like defects is also important to complement the formal design assessment. The authors have been developing a guideline for assessing long-term structural integrity of fast reactor components using detailed inelastic analysis and nonlinear fracture mechanics. This guideline consists of two parts, evaluation of defect-free structures and flaw evaluation. In the latter, creep-fatigue is considered to be one of the most essential driving force for crack propagation at high operating temperature exceeding 500 deg. C. The uses of J-integral-type parameters (fatigue J-integral range and creep J-integral) are recommended to describe creep-fatigue crack propagation behavior in the guideline. This paper gives an outline of the simplified evaluation method for creep-fatigue crack propagation.

  4. CRACK PROPAGATION BEHAVIOR AND LIFETIME PREDICTION IN ALUMINA AND ZIRCONIA

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    The lifetime prediction of ceramics is discussed on the basis of the relationship between stress intensity factor KI and crack velocity v. The effects of water environment, the cyclic loading and microstructure of material on KI-v characteristics are studied by carrying out the crack growth tests by the double torsion (DT) method under the static and cyclic loading in both environments of air and water for alumina and zirconia. KI-v characteristics determined by the double torsion method are used to predict time-to-failure under the cyclic loading of alumina and zirconia ceramics. The predictions agree qualitatively with the experimental results.

  5. Crack initiation and propagation induced by inclusions in a nickel-base P/M superalloy under fatigue load

    Institute of Scientific and Technical Information of China (English)

    ZENG Yanping; ZHANG Maicang; DONG Jianxin; ZHANG Lina; XIE Xishan

    2005-01-01

    In situ fatigue tests in special designed SEM were conducted to trace the whole process of crack initiation and propagation till to fracture in nickel-base P/M superalloy seeded inclusions. The experimental results show that non-metallic inclusions can induce crack initiation. When the inclusion size is larger than the critical one, the crack can propagate as the main crack that induces the specimen to fracture. As a result, the LCF life of the specimen decreases.

  6. Study on the propagation of interface crack of young concrete lining and rock under blasting load

    Institute of Scientific and Technical Information of China (English)

    Wu Liang; Zhong Dongwang; Mo Jiyun

    2008-01-01

    In the construction of water conservancy and hydropower project,young concrete lining structure is often affected by blasting load.Young concrete has a lot of micro-fractures with random distribution,which are easier to prop-agate and connect under blasting load.This paper focuses on the calculation on dynamic stress intensity factors of bond interface crack of concrete-rock according to concrete age.Result shows that different incidence angles of stress wave lead to different crack propagation mechanisms.Under the normal incidence of impact load,the bonding interface crack propagation of the concrete lining is mainly caused by reflection tensile stress,which forms from the free surface.With horizontal incidence of stress wave,the bond interface crack propagation of concrete lining is affected by concrete age.With the increase of concrete age,the elasticity modulus margin between concrete and rock decreases gradually,and the crack propagation form changes from shear failure to tensile damage.

  7. Laser cutting silicon-glass double layer wafer with laser induced thermal-crack propagation

    Science.gov (United States)

    Cai, Yecheng; Yang, Lijun; Zhang, Hongzhi; Wang, Yang

    2016-07-01

    This study was aimed at introducing the laser induced thermal-crack propagation (LITP) technology to solve the silicon-glass double layer wafer dicing problems in the packaging procedure of silicon-glass device packaged by WLCSP technology, investigating the feasibility of this idea, and studying the crack propagation process of LITP cutting double layer wafer. In this paper, the physical process of the 1064 nm laser beam interact with the double layer wafer during the cutting process was studied theoretically. A mathematical model consists the volumetric heating source and the surface heating source has been established. The temperature and stress distribution was simulated by using finite element method (FEM) analysis software ABAQUS. The extended finite element method (XFEM) was added to the simulation as the supplementary features to simulate the crack propagation process and the crack propagation profile. The silicon-glass double layer wafer cutting verification experiment under typical parameters was conducted by using the 1064 nm semiconductor laser. The crack propagation profile on the fracture surface was examined by optical microscope and explained from the stress distribution and XFEM status. It was concluded that the quality of the finished fracture surface has been greatly improved, and the experiment results were well supported by the numerical simulation results.

  8. Environment enhanced fatigue crack propagation in metals: Inputs to fracture mechanics life prediction models

    Science.gov (United States)

    Gangloff, Richard P.; Kim, Sang-Shik

    1993-01-01

    This report is a critical review of both environment-enhanced fatigue crack propagation data and the predictive capabilities of crack growth rate models. This information provides the necessary foundation for incorporating environmental effects in NASA FLAGRO and will better enable predictions of aerospace component fatigue lives. The review presents extensive literature data on 'stress corrosion cracking and corrosion fatigue.' The linear elastic fracture mechanics approach, based on stress intensity range (Delta(K)) similitude with microscopic crack propagation threshold and growth rates, provides a basis for these data. Results are presented showing enhanced growth rates for gases (viz., H2 and H2O) and electrolytes (e.g. NaCl and H2O) in aerospace alloys including: C-Mn and heat treated alloy steels, aluminum alloys, nickel-based superalloys, and titanium alloys. Environment causes purely time-dependent accelerated fatigue crack growth above the monotonic load cracking threshold (KIEAC) and promotes cycle-time dependent cracking below (KIEAC). These phenomenon are discussed in terms of hydrogen embrittlement, dissolution, and film rupture crack tip damage mechanisms.

  9. Corrosion fatigue behavior of fastening hole structure and virtual crack propagation tests

    Institute of Scientific and Technical Information of China (English)

    Youhong Zhang; Xinlong Chang; Guozhi Lv; Hui Wang; Zhong Li; Yueliang Cheng

    2008-01-01

    The fatigue crack propagation behavior of the LY12CZ aluminum alloy fastener involving a central hole in air or in 3.5wt% NaC1 solution was investigated. The experimental results indicated that the corrosion fatigue crack growth rate decreased with the increasing loading frequency, and in a corrosive environment, the crack growth rate was slightly larger than that in air.Based on the experimental results, the virtual corrosion fatigue crack propagation tests were investigated and the stochastic process method and the AFGROW simulation method were presented. The normal process and lognormal process were considered for the stochastic process method based on the numerically fitted Paris equation. The distribution of crack size and the corresponding prob-abilistic model of crack length distribution for a given number of cycles can be found by integrating the stochastic process over time.Using the AFGROW software, the virtual simulation was carried out to analyze the corrosion fatigue crack growth behavior and the predicted crack growth curve was in good agreement with the experimental results.

  10. Brittle and semi-brittle behaviours of a carbonate rock: influence of water and temperature

    Science.gov (United States)

    Nicolas, A.; Fortin, J.; Regnet, J. B.; Dimanov, A.; Guéguen, Y.

    2016-07-01

    Inelastic deformation can either occur with dilatancy or compaction, implying differences in porosity changes, failure and petrophysical properties. In this study, the roles of water as a pore fluid, and of temperature, on the deformation and failure of a micritic limestone (white Tavel limestone, porosity 14.7 per cent) were investigated under triaxial stresses. For each sample, a hydrostatic load was applied up to the desired confining pressure (from 0 up to 85 MPa) at either room temperature or at 70 °C. Two pore fluid conditions were investigated at room temperature: dry and water saturated. The samples were deformed up to failure at a constant strain rate of ˜10-5 s-1. The experiments were coupled with ultrasonic wave velocity surveys to monitor crack densities. The linear trend between the axial crack density and the relative volumetric strain beyond the onset of dilatancy suggests that cracks propagate at constant aspect ratio. The decrease of ultrasonic wave velocities beyond the onset of inelastic compaction in the semi-brittle regime indicates the ongoing interplay of shear-enhanced compaction and crack development. Water has a weakening effect on the onset of dilatancy in the brittle regime, but no measurable influence on the peak strength. Temperature lowers the confining pressure at which the brittle-semi-brittle transition is observed but does not change the stress states at the onset of inelastic compaction and at the post-yield onset of dilatancy.

  11. Fatigue crack propagation and delamination growth in Glare

    NARCIS (Netherlands)

    Alderliesten, R.C.

    2005-01-01

    Fibre Metal Laminate Glare consists of thin aluminium layers bonded together with pre-impregnated glass fibre layers and shows an excellent fatigue crack growth behaviour compared to monolithic aluminium. The fibres are insensitive to the occurring fatigue loads and remain intact while the fatigue c

  12. Crack Propagation in Plane Strain under Variable Amplitude Loading

    DEFF Research Database (Denmark)

    Ricardo, Luiz Carlos Hernandes

    2010-01-01

    . In this paper procedures to determine the crack opening and closure by finite elements analyses in plane strain will be presented. The objective of this paper is also provide a review of retardation models under variable spectrum loading considering plane strain constraint as well as their correlation...

  13. Analytical description of brittle-to-ductile transition in bcc metals. Nucleation of dislocation loop at the crack tip

    International Nuclear Information System (INIS)

    Nucleation of dislocation loop at the crack tip in a material subjected to uniaxial loading is investigated. Analytical expression for the total energy of rectangular dislocation loop at the crack tip is found. Dependence of the nucleation energy barrier on dislocation loop shape and stress intensity factor at the crack tip is determined. It is established that the energetic barrier for nucleation of dislocation loop strongly depends on the stress intensity factor. Nucleation of dislocation loop is very sensitive to stress field modifiers (forest dislocations, precipitates, clusters of point defects, etc) in the crack tip vicinity. (orig.)

  14. Micro mechanical analysis of the coupling between damage and permeability of brittle rocks

    International Nuclear Information System (INIS)

    This paper presents a coupled model for anisotropic damage and permeability variation in brittle rocks by micro-macro approach. The material damage is represented by space distribution of microcracks (crack orientation, crack length and crack aperture). The evolution of damage is determined from a crack propagation criterion. Effective properties of damaged material are studied using micro mechanical considerations. By using Darcy law for macroscopic fluid flow and assuming laminar flow inside microcracks, the total permeability of the cracked material is obtained by a volume averaging procedure taking into account crack aperture distribution in each orientation in the space. (authors)

  15. Extreme stress gradient effects on microstructural fatigue crack propagation rates in Ni microbeams

    Energy Technology Data Exchange (ETDEWEB)

    Sadeghi-Tohidi, F.; Pierron, O. N., E-mail: olivier.pierron@me.gatech.edu [G. W. Woodruff School of Mechanical Engineering, Georgia Institute of Technology, Atlanta, Georgia 30332-0405 (United States)

    2015-05-18

    The fatigue crack propagation behavior of microstructurally small cracks growing under extreme stress gradients was investigated in Ni microbeams under fully reversed cyclic loading. A technique to calculate the crack growth rates in microbeams with two different normalized stress gradients (17% and 50% μm{sup −1}) is developed and validated. Decreasing crack propagation rates are observed over the first 2 μm, and the rates are more than 1 order of magnitude slower for the devices with 50% μm{sup −1} stress gradients. This fundamental knowledge is critical to predict the fatigue reliability of advanced metallic microcomponents under bending such as in microelectromechanical systems or flexible/stretchable electronics.

  16. Quantification of fatigue crack propagation of an austenitic stainless steel in mercury embrittlement

    Science.gov (United States)

    Naoe, Takashi; Yamaguchi, Yoshihito; Futakawa, Masatoshi

    2012-12-01

    Liquid metals are expected to be used as nuclear materials, such as coolant for nuclear reactors and spallation targets for neutron sources, because of their good thermal conductivity and neutron production. However, in specific combinations, liquid metals have the potential to degrade structural integrity of solid metals because of Liquid Metal Embrittlement (LME). In this study, the effect of mercury immersion on fatigue crack propagation rate in SUS316 was investigated through fatigue tests with a notched specimen under mercury immersion. FRActure Surface Topography Analysis (FRASTA) with the measurement of the notch opening distance was performed to estimate the fatigue crack growth rate in mercury. The results showed that the fatigue crack growth rate was slightly higher in mercury than that in the air in the low cycle fatigue region. This suggests that the crack propagation is accelerated by mercury immersion in high stress imposition regions.

  17. Fatigue Crack Propagation from Notched Specimens of 304 SS in elevated Temperature Aqueous Environment

    Energy Technology Data Exchange (ETDEWEB)

    Wire, G. L.; Mills, W. J.

    2002-08-01

    Fatigue crack propagation (FCP) rates for 304 stainless steel (304SS) were determined in 24 degree C and 288 degree C air and 288 degree C water using double-edged notch (DEN) specimens of 304 stainless steel (304 SS). Test performed at matched loading conditions in air and water at 288 degree C with 20-6- cc h[sub]2/kg h[sub]2O provided a direct comparison of the relative crack growth rates in air and water over a wide range of crack growth rates. The DEN crack extension ranged from short cracks (0.03-0.25 mm) to long cracks up to 4.06 mm, which are consistent with conventional deep crack tests. Crack growth rates of 304 SS in water were about 12 times the air rate. This 12X environmental enhancement persisted to crack extensions up to 4.06 mm, far outside the range associated with short crack effects. The large environmental degradation for 304 SS crack growth is consistent with the strong reduction of fatigue life in high hydrogen water. Further, very similar environmental effects w ere reported in fatigue crack growth tests in hydrogen water chemistry (HWC). Most literature data in high hydrogen water show only a mild environmental effect for 304 SS, of order 2.5 times air or less, but the tests were predominantly performed at high cyclic stress intensity or equivalently, high air rates. The environmental effect in low oxygen environments at low stress intensity depends strongly on both the stress ratio, R, and the load rise time, T[sub]r, as recently reported for austenitic stainless steel in BWR water. Fractography was performed for both tests in air and water. At 288 degree C in water, the fracture surfaces were crisply faceted with a crystallographic appearance, and showed striations under high magnification. The cleavage-like facets on the fracture surfaces suggest that hydrogen embrittlement is the primary cause of accelerated cracking.

  18. PREDICTION OF MODE Ⅰ CRACK PROPAGATION DIRECTION IN CARBON-FIBER REINFORCED COMPOSITE PLATE

    Institute of Scientific and Technical Information of China (English)

    张少琴; 杨维阳

    2004-01-01

    A newly developed Z fracture criterion for the composite materials was introduced,the new concepts of in-plane average strain,in-plane dilatational strain energy density factor and reciprocal characteristic function were presented.Many experimental results show that the Z fracture criterion can be well used to predict the crack propagating direction for mode Ⅰ crack in carbon-fiber reinforced composite laminates.

  19. Effect of BaSO4 on the fatigue crack propagation rate of PMMA bone cement.

    Science.gov (United States)

    Molino, L N; Topoleski, L D

    1996-05-01

    To determine the effect of BaSO4 on the fatigue crack growth rate, da/dN = C(delta K)n, of poly(methyl methacrylate) (PMMA) bone cement, radiopaque bone cement, radiolucent bone cement, and commercial PMMA (Plexiglas) were tested using a methodology based on ASTM E647. The crack growth rate of radiopaque bone cement was one order of magnitude less than that of radiolucent. Fractographic analysis showed that the regions of rapid catastrophic fracture were smooth for all materials tested. The radiopaque fatigue surface was rough and characterized by ragged-edged stacked plateaus, a morphology consistent with the model of crack propagation through the interbead matrix. Voids were visible in the interbead matrix on the order of the size of BaSO4 particles. The fatigue surface of radiolucent bone cement was relatively smooth, a morphology consistent with crack propagation through both the PMMA beads and interbead matrix. Fatigue striations were visible, and their spacing correlated well with crack propagation rates. The striations indicated an increased crack growth rate through the PMMA beads.

  20. Simulation of crack propagation in fiber-reinforced concrete by fracture mechanics

    International Nuclear Information System (INIS)

    Mode I crack propagation in fiber-reinforced concrete (FRC) is simulated by a fracture mechanics approach. A superposition method is applied to calculate the crack tip stress intensity factor. The model relies on the fracture toughness of hardened cement paste (KIC) and the crack bridging law, so-called stress-crack width (σ-δ) relationship of the material, as the fundamental material parameters for model input. As two examples, experimental data from steel FRC beams under three-point bending load are analyzed with the present fracture mechanics model. A good agreement has been found between model predictions and experimental results in terms of flexural stress-crack mouth opening displacement (CMOD) diagrams. These analyses and comparisons confirm that the structural performance of concrete and FRC elements, such as beams in bending, can be predicted by the simple fracture mechanics model as long as the related material properties, KIC and (σ-δ) relationship, are known

  1. DERIVED EQUATIONS FOR DAMAGE ACCUMULATION IN GEARED WHEELS BASED ON MODIFIED LAWS OF CRACK PROPAGATION

    Directory of Open Access Journals (Sweden)

    Józef DREWNIAK

    2016-06-01

    Full Text Available Versatile hypotheses of fatigue damage accumulation are utilized in order to determine the fatigue life of particular mechanical elements. Such an approach to an analysis of fatigue processes is recognized as being phenomenological. In the present paper, modifications to the Paris and Foreman laws of fracture mechanics have been proposed. The goal of these modifications is an explicit formulation of crack propagation velocity as a function of crack length. Additionally, the process of crack growth was simulated according to the Palmgren-Miner and Pugno-Ciavarella-Cornetti-Carpinteri fatigue hypotheses. The results of simulation were verified based upon test stand experiments.

  2. ELASTIC-VISCOPLASTIC FIELDS NEAR THE TIP OF A PROPAGATING CRACK UNDER ANTI-PLANE SHEAR

    Institute of Scientific and Technical Information of China (English)

    李范春; 赵文胜; 汤龙生

    2004-01-01

    The elastic-viscoplastic model proposed by Bingham was used to analyse the stress and strain surrounding the tip of a propagating crack under antiplane shear.The proper displacement pattern was given;the asymptotic equations were derived and solved numerically.The analysis and calculation show that for smaller viscosity the crack-tip possesses logarthmic singularity,and for larger viscosity it possesses power-law singularity.In critical case,the two kinds of singularity are consistent with each other.The result revealed the important role of viscosity for crack-tip field.

  3. EXPERIMENTAL INVESTIGATION ON FATIGUE CRACK PROPAGATION UNDER TENSION-TORSION LOADING

    Institute of Scientific and Technical Information of China (English)

    WANGYing-yu; YAOWei-xing

    2004-01-01

    Various proportional and nonproportional tension-torsion fatigue tests are conducted on aeronautical material-LY12CZ aluminum alloy. The stress and strain states under tension-torsion loading are analyzed by an elastic-plastic finite element method. The relation between the orientation of crack propagation and each stress and strain component is investigated. Analytical results are compared with experimental data. Results demonstrate that the fatigue cracks tend to be propagated perpendicular to the direction of the largest principle strains under proportional loading, and grow alone one of the maximum shear strain planes under 45° and 90° out-of-phase loadings.

  4. A Criterion for Crack Initiation and Propagation of Intact Rocks under Creep Condition

    Institute of Scientific and Technical Information of China (English)

    陈有亮; 岳中琦; 等

    2002-01-01

    The mechanism and criterion of crack initiation and propagation of rocks were investigated by many researchers,And the creep behaviour of rocks was also theoretically and experimentally studied by some scientists and engineers.The characteristics of crack initation and propagation of rocks under creep condition.however,are very improtant for rock engineering and still not paid enough attention by researchers,In this paper,the criterion and mechanism of crack initiation and propagation under creep condition were investigated using specimens collected from sandstone rock formations outcropping in the Emei Mountain,the Sichuan Province of China.Cuboid specimens under three point bending were used in this investigation.All specimens were classified into four sorts and used for Mode-I fracutre of creep frcture tests.The experimental result shows that due to creep deformation.rock crack will inevitably initialt and propagate under a load of KI,which is less than fracture toughness KIC but not less than a constant(marked as KIC2),KIC2 indicates the ability of rock to resist crack initiation and propagation under creep conditions and is less than fracture tough ness KIC.defined as creep fracture toughness in this paper,KIC2 should be considered as an importnat parameter on design and computation of rock engineering.The microstructureal mechanism for crack initiation and propagation of rock materials under creep condition was introduced based on competitive model between softening effect and hardening effect,and the validity of test result was explained.The test result was also verified in rheological theory.When KI is more than KIC2 but less than KIC,rock crack will initiate and propagate after a time interval of sustained loading under creep condition.In order to find the relation between duration of sustained lading.which can lead to crack initiation and propagation,and the initial stress intensity factor KI,an unequal0interval time sequence forecasting and predicting

  5. Fatigue of Self-Healing Nanofiber-based Composites: Static Test and Subcritical Crack Propagation.

    Science.gov (United States)

    Lee, Min Wook; Sett, Soumyadip; Yoon, Sam S; Yarin, Alexander L

    2016-07-20

    Here, we studied the self-healing of composite materials filled with epoxy-containing nanofibers. An initial incision in the middle of a composite sample stretched in a static fatigue test can result in either crack propagation or healing. In this study, crack evolution was observed in real time. A binary epoxy, which acted as a self-healing agent, was encapsulated in two separate types of interwoven nano/microfibers formed by dual-solution blowing, with the core containing either epoxy or hardener and the shell being formed from poly(vinylidene fluoride)/ poly(ethylene oxide) mixture. The core-shell fibers were encased in a poly(dimethylsiloxane) matrix. When the fibers were damaged by a growing crack in this fiber-reinforced composite material because of static stretching in the fatigue test, they broke and released the healing agent into the crack area. The epoxy used in this study was cured and solidified for approximately an hour at room temperature, which then conglutinated and healed the damaged location. The observations were made for at least several hours and in some cases up to several days. It was revealed that the presence of the healing agent (the epoxy) in the fibers successfully prevented the propagation of cracks in stretched samples subjected to the fatigue test. A theoretical analysis of subcritical cracks was performed, and it revealed a jumplike growth of subcritical cracks, which was in qualitative agreement with the experimental results. PMID:27332924

  6. Numerical simulation of dynamic brittle fracture of pipeline steel subjected to DWTT using XFEM-based cohesive segment technique

    Directory of Open Access Journals (Sweden)

    Reza H. Talemi

    2016-03-01

    Full Text Available In the past several numerical studies have addressed the ductile mode of fracture propagation. However, the brittle mode of pipeline failure has not received as much attention yet. The main objective of this study is to predict brittle fracture behaviour of API X70 pipeline steel by means of a numerical approach. To this end, the eXtended Finite Element Method (XFEM-based cohesive segment technique is used to model Drop Weight Tear Test (DWTT of X70 pipeline steel at -100°C. In this model the dynamic stress intensity factor and crack velocity are calculated at the crack tip at each step of crack propagation.

  7. Intergranular crack propagation rates in sensitized Type 304 stainless steel in an oxygenated water environment

    Energy Technology Data Exchange (ETDEWEB)

    Park, J.Y.; Shack, W.J.

    1983-12-01

    Intergranular stress-corrosion crack (IGSCC) propagation rates were measured in three heats of sensitized Type 304 stainless steel (SS) as a function of applied load and sensitization in high-purity water with 8 ppM. Active-loading tests yielded IGSCC propagation rates ranging from approx. 2 x 10/sup -10/ to 1 x 10/sup -9/ m/s (approx. 2 x 10/sup -5/ to 2 x 10/sup -4/ in./h) over the range of stress intensities from 25 to 46 MPa..sqrt..m (22 to 41 ksi..sqrt..in.). If the dependence of propagation rate on stress intensity is assumed to follow a power law, a least-squares fit of data yields (da/dt) = 1.23 x 10/sup -8/ K/sup 2/ /sup 42/ (in./h) for K in ksi..sqrt..in. Deflection-controlled tests on standard 12.7-mm-thick compact tension specimens yielded IGSCC propagation rates from 7 x 10/sup -12/ to 2 x 10/sup -10/ m/s (10/sup -6/ to 2 x 10/sup -5/ in./h) at effective average stress intensities in the range 21 to 26 MPa..sqrt..m (19 to 24 ksi..sqrt..in.). Crack lengths were determined by compilance measurements using in-situ high-temperature clip gage or LVDT methods, optical metallography on the side faces of the specimen, and fractography of the cracked surface after completion of the tests. The optical metallography measurements did not provide useful estimates of crack lengths, because large variations in IGSCC propagation across the thickness of the specimens occurred. The effects of the degree of sensitization on the IGSCC propagation rate are obscured by the data scatter. However, it seems clear that these variables do not lead to order-of-magnitude changes in the crack propagation rate.

  8. Effects of friction and high torque on fatigue crack propagation in Mode III

    Science.gov (United States)

    Nayeb-Hashemi, H.; McClintock, F. A.; Ritchie, R. O.

    1982-12-01

    Turbo-generator and automotive shafts are often subjected to complex histories of high torques. To provide a basis for fatigue life estimation in such components, a study of fatigue crack propagation in Mode III (anti-plane shear) for a mill-annealed AISI 4140 steel (RB88, 590 MN/m2 tensile strength) has been undertaken, using torsionally-loaded, circumferentially-notched cylindrical specimens. As demonstrated previously for higher strength AISI 4340 steel, Mode III cyclic crack growth rates (dc/dN) IIIcan be related to the alternating stress intensity factor ΔKIII for conditions of small-scale yielding. However, to describe crack propagation behavior over an extended range of crack growth rates (˜10-6 to 10-2 mm per cycle), where crack growth proceeds under elastic-plastic and full plastic conditions, no correlation between (dc/dN) III and ΔKIII is possible. Accordingly, a new parameter for torsional crack growth, termed the plastic strain intensity Γ III, is introduced and is shown to provide a unique description of Mode III crack growth behavior for a wide range of testing conditions, provided a mean load reduces friction, abrasion, and interlocking between mating fracture surfaces. The latter effect is found to be dependent upon the mode of applied loading (i.e., the presence of superimposed axial loads) and the crack length and torque level. Mechanistically, high-torque surfaces were transverse, macroscopically flat, and smeared. Lower torques showed additional axial cracks (longitudinal shear cracking) perpendicular to the main transverse surface. A micro-mechanical model for the main radi l Mode III growth, based on the premise that crack advance results from Mode II coalescence of microcracks initiated at inclusions ahead of the main crack front, is extended to high nominal stress levels, and predicts that Mode III fatigue crack propagation rates should be proportional to the range of plastic strain intensity (ΔΓIII if local Mode II growth rates are

  9. Crack propagation in tough ductile materials. Phase I

    International Nuclear Information System (INIS)

    The report describes and presents the J-resistance curves obtained as a function of crack extension for two representative tough ductile materials namely ASTM516 grade 70 plate steel and SA106 grade B pipe steel. The results were obtained using the ASTM standard method for determining J-R curves, E24.08, 12th Draft, 25th July, 1985. Both compact tension and three point bend tests were employed for the plate steel tests; only compact tension specimens were used to evaluate the pipe steel. All tests were carried out under load control conditions using specimens of different thickness and cut from known orientations within the parent material

  10. Effect of micromorphology of cortical bone tissue on crack propagation under dynamic loading

    Science.gov (United States)

    Wang, Mayao; Gao, Xing; Abdel-Wahab, Adel; Li, Simin; Zimmermann, Elizabeth A.; Riedel, Christoph; Busse, Björn; Silberschmidt, Vadim V.

    2015-09-01

    Structural integrity of bone tissue plays an important role in daily activities of humans. However, traumatic incidents such as sports injuries, collisions and falls can cause bone fracture, servere pain and mobility loss. In addition, ageing and degenerative bone diseases such as osteoporosis can increase the risk of fracture [1]. As a composite-like material, a cortical bone tissue is capable of tolerating moderate fracture/cracks without complete failure. The key to this is its heterogeneously distributed microstructural constituents providing both intrinsic and extrinsic toughening mechanisms. At micro-scale level, cortical bone can be considered as a four-phase composite material consisting of osteons, Haversian canals, cement lines and interstitial matrix. These microstructural constituents can directly affect local distributions of stresses and strains, and, hence, crack initiation and propagation. Therefore, understanding the effect of micromorphology of cortical bone on crack initiation and propagation, especially under dynamic loading regimes is of great importance for fracture risk evaluation. In this study, random microstructures of a cortical bone tissue were modelled with finite elements for four groups: healthy (control), young age, osteoporosis and bisphosphonate-treated, based on osteonal morphometric parameters measured from microscopic images for these groups. The developed models were loaded under the same dynamic loading conditions, representing a direct impact incident, resulting in progressive crack propagation. An extended finite-element method (X-FEM) was implemented to realize solution-dependent crack propagation within the microstructured cortical bone tissues. The obtained simulation results demonstrate significant differences due to micromorphology of cortical bone, in terms of crack propagation characteristics for different groups, with the young group showing highest fracture resistance and the senior group the lowest.

  11. Crack Propagation in a Toughened Epoxy Adhesive under Repeated Impacts

    Directory of Open Access Journals (Sweden)

    Ian A. Ashcroft

    2011-01-01

    Full Text Available Adhesives are being increasingly used in structural applications, especially in aerospace, automotive and naval structures, making their structural integrity an important issue. In-service loading histories of such structures usually contain low-energy impacts, repetition of which can significantly affect their performance. This paper deals with the behaviour of the toughened epoxy adhesive FM73 under repeated impacts, known as impact fatigue. Izod impact fatigue tests were performed on FM73 specimens in order to study the evolution of damage and to characterise this via measurable parameters, such as the maximum force and the contact time. A finite element model was developed to simulate the impact tests and this was used to calculate the dynamic strain energy release rate, which was compared with that determined using a simple analytical method. A relationship between the maximum dynamic strain energy release rate and impact fatigue crack growth rate was established that was used as the basis of an impact fatigue crack growth law.

  12. Acoustic emission for characterising the crack propagation in strain-hardening cement-based composites (SHCC)

    International Nuclear Information System (INIS)

    This paper presents the analysis of crack propagation in strain-hardening cement-based composite (SHCC) under tensile and flexural load by using acoustic emission (AE). AE is a non-destructive technique to monitor the development of structural damage due to external forces. The main objective of this research was to characterise the cracking behaviour in SHCC in direct tensile and flexural tests by using AE. A better understanding of the development of microcracks in SHCC will lead to a better understanding of pseudo strain-hardening behaviour of SHCC and its general performance. ARAMIS optical deformation analysis was also used in direct tensile tests to observe crack propagation in SHCC materials. For the direct tensile tests, SHCC specimens were prepared with polyvinyl alcohol (PVA) fibre with three different volume percentages (1%, 1.85% and 2.5%). For the flexural test beam specimens, only a fibre dosage of 1.85% was applied. It was found that the application of AE in SHCC can be a good option to analyse the crack growth in the specimens under increasing load, the location of the cracks and most importantly the identification of matrix cracking and fibre rupture or slippage

  13. Acoustic emission for characterising the crack propagation in strain-hardening cement-based composites (SHCC)

    Energy Technology Data Exchange (ETDEWEB)

    Paul, S.C. [Department of Civil Engineering, Stellenbosch University (South Africa); Pirskawetz, S. [BAM Federal Institute for Materials Research and Testing (Germany); Zijl, G.P.A.G. van, E-mail: gvanzijl@sun.ac.za [Department of Civil Engineering, Stellenbosch University (South Africa); Schmidt, W. [BAM Federal Institute for Materials Research and Testing (Germany)

    2015-03-15

    This paper presents the analysis of crack propagation in strain-hardening cement-based composite (SHCC) under tensile and flexural load by using acoustic emission (AE). AE is a non-destructive technique to monitor the development of structural damage due to external forces. The main objective of this research was to characterise the cracking behaviour in SHCC in direct tensile and flexural tests by using AE. A better understanding of the development of microcracks in SHCC will lead to a better understanding of pseudo strain-hardening behaviour of SHCC and its general performance. ARAMIS optical deformation analysis was also used in direct tensile tests to observe crack propagation in SHCC materials. For the direct tensile tests, SHCC specimens were prepared with polyvinyl alcohol (PVA) fibre with three different volume percentages (1%, 1.85% and 2.5%). For the flexural test beam specimens, only a fibre dosage of 1.85% was applied. It was found that the application of AE in SHCC can be a good option to analyse the crack growth in the specimens under increasing load, the location of the cracks and most importantly the identification of matrix cracking and fibre rupture or slippage.

  14. Influence of the crack propagation rate in the obtaining opening and closing stress intensity factor by finite element method

    Directory of Open Access Journals (Sweden)

    Luiz Carlos H. Ricardo

    2016-03-01

    Full Text Available Crack propagation simulation began with the development of the finite element method; the analyses were conducted to obtain a basic understanding of the crack growth. Today structural and materials engineers develop structures and materials properties using this technique as criterion design. The aim of this paper is to verify the effect of different crack propagation rates in determination of crack opening and closing stress of an ASTM specimen under a standard suspension spectrum loading from FD&E SAE Keyhole Specimen Test Load Histories by finite element analysis. The crack propagation simulation was based on release nodes at the minimum loads to minimize convergence problems. To understand the crack propagation processes under variable amplitude loading, retardation effects are discussed.

  15. Modelling 3D crack propagation in ageing graphite bricks of Advanced Gas-Cooled Reactor Power Plant

    International Nuclear Information System (INIS)

    In this paper, crack propagation in Advanced Gas-cooled Reactor (AGR) graphite bricks with ageing properties is studied using the eXtended Finite Element Method (X-FEM). A parametric study for crack propagation, including the influence of different initial crack shapes and propagation criteria, is conducted. The results obtained in the benchmark study show that the crack paths from X-FEM are similar to the experimental ones. The accuracy of the strain energy release rate computation in a heterogeneous material is also evaluated using a finite difference approach. Planar and non-planar 3D crack growth simulations are presented to demonstrate the robustness and the versatility of the method utilized. Finally, this work contributes to the better understanding of crack propagation behaviour in AGR graphite bricks and so contributes to the extension of the AGR plant lifetimes in the UK by reducing uncertainties. (author)

  16. Comparison of the Fatigue Crack Propagation Behavior of Two Different Forms of PMMA Using Two-Stage Zone Model

    Science.gov (United States)

    Hao, Wenfeng; Ma, Liting; Chen, Xinwen; Yuan, Yanan; Ma, Yinji

    2016-02-01

    The fatigue crack propagation behavior of two different forms of PMMA was studied using two-stage zone model. First, the fatigue crack length and fatigue crack propagation velocities of different specimens were obtained experimentally. Then the effect of material forms and specimen types on the fatigue crack propagation velocities was analyzed. Finally, the data scatter of da/ dN-Δ K curves in different forms and different types of specimens was analyzed. The results show that the expressions of fatigue crack propagation velocities of middle crack tension (MT) specimens and compact tension (CT) specimens in the same form PMMA are similar. And the scatter of MT specimens is larger than CT specimens in two forms of PMMA.

  17. Effect of segregations on mechanical properties and crack propagation in spring steel

    Directory of Open Access Journals (Sweden)

    B. Žužek

    2015-10-01

    Full Text Available Considerable efforts have been made over the last decades to improve performance of spring steels, which would increase the service time of springs and also allow vehicles weight reduction. There are different possibilities of improving properties of spring steels, from modifying the chemical composition of steels to optimizing the deformation process and changing the heat treatment parameters. Another way of improving steel properties is through refining the microstructure and reducing amount of inclusions. Therefore, the focus of the current investigation was to determine the effect of more uniform and cleaner microstructure obtained through electro-slag remelting (ESR of steel on the mechanical and dynamic properties of spring steel, with special focus on the resistance to fatigue crack propagation. Effect of the microstructure refinement was evaluated in terms of tensile strength, elongation, fracture and impact toughness, and fatigue resistance under bending and tensile loading. After the mechanical tests the fracture surfaces of samples were analyzed using scanning electron microscope (SEM and the influence of microstructure properties on the crack propagation and crack propagation resistance was studied. Investigation was performed on hot rolled, soft annealed and vacuum heat treated 51CrV4 spring steel produced by conventional continuous casting and compared with steel additional refined through ESR. Results shows that elimination of segregations and microstructure refinement using additional ESR process gives some improvement in terms of better repeatability and reduced scattering, but on the other hand it has negative effect on crack propagation resistance and fatigue properties of the spring steel.

  18. Research on a Lamb Wave and Particle Filter-Based On-Line Crack Propagation Prognosis Method

    Directory of Open Access Journals (Sweden)

    Jian Chen

    2016-03-01

    Full Text Available Prognostics and health management techniques have drawn widespread attention due to their ability to facilitate maintenance activities based on need. On-line prognosis of fatigue crack propagation can offer information for optimizing operation and maintenance strategies in real-time. This paper proposes a Lamb wave-particle filter (LW-PF-based method for on-line prognosis of fatigue crack propagation which takes advantages of the possibility of on-line monitoring to evaluate the actual crack length and uses a particle filter to deal with the crack evolution and monitoring uncertainties. The piezoelectric transducers (PZTs-based active Lamb wave method is adopted for on-line crack monitoring. The state space model relating to crack propagation is established by the data-driven and finite element methods. Fatigue experiments performed on hole-edge crack specimens have validated the advantages of the proposed method.

  19. Mode I Cohesive Law Characterization of Through-Crack Propagation in a Multidirectional Laminate

    Science.gov (United States)

    Bergan, Andrew C.; Davila, Carlos G.; Leone, Frank A.; Awerbuch, Jonathan; Tan, Tein-Min

    2014-01-01

    A method is proposed and assessed for the experimental characterization of through-the-thickness crack propagation in multidirectional composite laminates with a cohesive law. The fracture toughness and crack opening displacement are measured and used to determine a cohesive law. Two methods of computing fracture toughness are assessed and compared. While previously proposed cohesive characterizations based on the R-curve exhibit size effects, the proposed approach results in a cohesive law that is a material property. The compact tension specimen configuration is used to propagate damage while load and full-field displacements are recorded. These measurements are used to compute the fracture toughness and crack opening displacement from which the cohesive law is characterized. The experimental results show that a steady-state fracture toughness is not reached. However, the proposed method extrapolates to steady-state and is demonstrated capable of predicting the structural behavior of geometrically-scaled specimens.

  20. High cycle fatigue crack propagation resistance and fracture toughness in ship steels (Short Communication

    Directory of Open Access Journals (Sweden)

    R.S. Tripathi

    2001-04-01

    Full Text Available In this paper, two grades of steel, viz., plain carbon steel and low alloy steel used in naval ships have been selected for studies on high cycle fatigue, crack propagation, stress intensity and crack opening displacement (COD. Specimen for high cycle fatigue was prepared as per IS: 1608. High cycle fatigue was carried out up to 50,000 cycles at 1000 kgfto 2000 kgfloads. Up to 2000 kgfloads, both the materials were observed within elastic zones. A number of paran1eters, including stress, strain and strain range, which indicate elastic behaviour of steels, have been considered. Low alloy steel specimen was prepared as per ASTM standard: E-399 and subjected to 5,00,000 cycles. Crack propagation, COD, stress intensity, load-cycle variations, load-COD relation, and other related paran1eters have been studied using a modem universal testing machine with state-of-the-art technology

  1. Experimental and Numerical Study of Interface Crack Propagation in Foam Cored Sandwich Beams

    DEFF Research Database (Denmark)

    Berggreen, Carl Christian; Simonsen, Bo Cerup; Borum, Kaj Kvisgård

    2007-01-01

    experiments and theory. For cores with higher density, the crack tends to propagate in the laminate itself with extensive fiber bridging leading to rather conservative numerical predictions. However, for structural configurations where LEFM can be applied, the presented procedure is sufficiently robust......This article deals with the prediction of debonding between core and face sheet in foam-cored sandwich structures. It describes the development, validation, and application of a FEM-based numerical model for the prediction of the propagation of debond damage. The structural mechanics is considered...... to be geometrically nonlinear while the local fracture mechanics problem is assumed to be linear. The presented numerical procedure for the local fracture mechanics is a further development of the crack surface displacement method, here denoted as the crack surface displacement extrapolation method. The considered...

  2. The Role of Particles in Fatigue Crack Propagation of Aluminum Matrix Composites and Casting Aluminum Alloys

    Institute of Scientific and Technical Information of China (English)

    Zhenzhong CHEN; Ping HE; Liqing CHEN

    2007-01-01

    Fatigue crack propagation (FCP) behaviors were studied to understand the role of SiC particles in 10 wt pct SiCp/A2024 composites and Si particles in casting aluminum alloy A356. The results show that a few particles appeared on the fracture surfaces in SiCp/Al composites even at high AK region, which indicates that cracks propagated predominantly within the matrix avoiding SiC particles due to the high strength of the particles and the strong particle/matrix interface. In casting aluminum alloy, Si particle debonding was more prominent.Compared with SiCp/Al composite, the casting aluminum alloy exhibited lower FCP rates, but had a slight steeper slope in the Paris region. Crack deflection and branching were found to be more remarkable in the casting aluminum alloy than that in the SiCp/Al composites, which may be contributed to higher FCP resistance in casting aluminum alloy.

  3. Fatigue crack propagation of new aluminum lithium alloy bonded with titanium alloy strap

    Institute of Scientific and Technical Information of China (English)

    Sun Zhenqi; Huang Minghui

    2013-01-01

    A new type of aluminum lithium alloy (A1-Li alloy) Al-Li-S-4 was investigated by test in this paper.Alloy plate of 400 mm × 140 mm × 6 mm with single edge notch was made into samples bonded with Ti-6Al-4V alloy (Ti alloy) strap by FM 94 film adhesive after the surface was treated.Fatigue crack growth of samples was investigated under cyclic loading with stress ratio (R) of 0.1 and load amplitude constant.The results show that Al-Li alloy plate bonded with Ti alloy strap could retard fatigue crack propagation.Retardation effect is related with width and thickness of strap.Flaws have an observable effect on crack propagation direction.

  4. Cracks propagation by stress corrosion cracking in conditions of Boiling Water Reactor (BWR)

    International Nuclear Information System (INIS)

    This work presents the results of the assays carried out in the Laboratory of Hot Cells of the National Institute of Nuclear Research (ININ) to a type test tube Compact Tension (CT), built in steel austenitic stainless type 304L, simulating those conditions those that it operates a Boiling Water Reactor (BWR), at temperature 288 C and pressure of 8 MPa, to determine the speed to which the cracks spread in this material that is of the one that different components of a reactor are made, among those that it highlights the reactor core vessel. The application of the Hydrogen Chemistry of the Water is presented (HWC) that is one alternative to diminish the corrosion effect low stress in the component, this is gets controlling the quantity of oxygen and of hydrogen as well as the conductivity of the water. The rehearsal is made following the principles of the Mechanics of Elastic Lineal Fracture (LEFM) that considers a crack of defined size with little plastic deformation in the tip of this; the measurement of crack advance is continued with the technique of potential drop of direct current of alternating signal, this is contained inside the standard Astm E-647 (Method of Test Standard for the Measurement of Speed of Growth of Crack by fatigue) that is the one that indicates us as carrying out this test. The specifications that should complete the test tubes that are rehearsed as for their dimensions, it forms, finish and determination of mechanical properties (tenacity to the fracture mainly) they are contained inside the norm Astm E-399, the one which it is also based on the principles of the fracture mechanics. The obtained results were part of a database to be compared with those of other rehearsals under different conditions, Normal Chemistry of the Water (NWC) and it dilutes with high content of O2; to determine the conditions that slow more the phenomena of stress corrosion cracking, as well as the effectiveness of the used chemistry and of the method of

  5. The lack of penetration effect on fatigue crack propagation resistance of atmospheric corrosion resistant steel welded joints

    International Nuclear Information System (INIS)

    The welding process introduces defects on the welded joints, as lack of fusion and penetration, porosity, between others. These defects can compromise the structures or components, relative to the crack propagation. This engagement can be studied by fatigue crack propagation tests. The efficiency of the structure, when submitted to a cyclic loading can be evaluated by these tests. The aim of this work is to study the behavior of welded joints containing defects as lack of penetration at the root or between welding passes relative to crack propagation resistance properties, and to compare these properties with the properties of the welded joints without defects. This study was accomplished from fatigue crack propagation test results, in specimens containing lack of penetration between welding passes. With the obtained results, the Paris equation coefficients and exponents that relate the crack propagation rate with the stress intensity cyclic factor for welded joints with and without defects were obtained. (author)

  6. Ultrasonic Analysis of Cracking Propagation Morphology in the Fusion Zone of High Strength Steel

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    Cracking morphology in the fusion zone of HQ130 high strength steel was researched by "the y-slit test" and "three-point bend test", ultrasonic test and microscope. HQ130 and Q J63 high strength steel was welded by Ar+CO2 gasshielded arc welding under the condition without preheating. Experimental results indicated that welding cracks wereproduced in the partially melted zone of the weld root of HQ130 steel side and propagated parallel to the fusionzone. The cracks were developed alternatively between the weld and the partially melted zone, and are not strictlyruptured at W/F (weld metal/fusion zone) boundary surface. Controlling weld heat input (E) about 16 k J/cm couldmake the cracking rate lowest and satisfy the performance requirement of welded joint zone.

  7. Analysis of fatigue crack propagation behaviour in SiC particulate Al2O3 whisker reinforced hybrid MMC

    Science.gov (United States)

    Iqbal, AKM Asif; Arai, Yoshio

    2016-02-01

    The fatigue crack propagation behaviour of a cast hybrid metal matrix composite (MMC) was investigated and compared with the crack propagation behaviour of MMC with Al2O3 and Al alloy in this article. Three dimensional (3D) surface analysis is carried out to analyze the crack propagation mechanism. All three materials clearly show near threshold and stable crack growth regions, but the rapid crack growth region is not clearly understood. The crack propagation resistance is found higher in hybrid MMC than that of MMC with Al2O3 whisker and the Al alloy in the low ΔK region. The crack propagation in the hybrid MMC in the near-threshold region is directed by the debonding of reinforcement-matrix followed by void nucleation in the Al alloy matrix. Besides, the crack propagation in the stable- or midcrack-growth region is controlled by the debonding of particle-matrix and whisker-matrix interface caused by the cycle-by-cycle crack growth along the interface. The transgranular fracture of the reinforcement and void formation are also observed. Due to presence of large volume of inclusions and the microstructural inhomogeneity, the area of striation formation is reduced in the hybrid MMC, caused the unstable fracture.

  8. Numerical and experimental analysis of the directional stability on crack propagation under biaxial stresses

    Energy Technology Data Exchange (ETDEWEB)

    RodrIguez-MartInez, R; Urriolagoitia-Calderon, G; Urriolagoitia-Sosa, G; Hernandez-Gomez, L H [Instituto Politecnico Nacional Seccion de Estudios de Posgrado e Investigacion (SEPI), Escuela Superior de IngenierIa Mecanica y Electrica (ESIME), Edificio 5. 2do Piso, Unidad Profesional Adolfo Lopez Mateos ' Zacatenco' Col. Lindavista, C.P. 07738, Mexico, D.F. (Mexico); Merchan-Cruz, E A; RodrIguez-Canizo, R G; Sandoval-Pineda, J M, E-mail: rrodriguezm@ipn.m, E-mail: urrio332@hotmail.co, E-mail: guiurri@hotmail.co, E-mail: luishector56@hotmail.co, E-mail: eamerchan@gmail.co, E-mail: ricname@hotmail.co, E-mail: jsandovalp@ipn.m [Instituto Politecnico Nacional Seccion de Estudios de Posgrado e Investigacion (SEPI), Escuela Superior de IngenierIa Mecanica y Electrica (ESIME). Unidad profesional, AZCAPOTZALCO, Av. de las Granjas No. 682, Col. Sta. Catarina Azcapotzalco, C.P. 02550, Mexico D.F. (Mexico)

    2009-08-01

    In this paper, the case of Single Edge Notch (SEN) specimens subject to opening/compressive loading was analyzed; The loads are applied in several ratios to evaluate the influence of the specimen geometry, and the Stress Intensity Factor (SIF) K{sub 1} values on the directional stability of crack propagation. The main purpose of this work is to evaluate the behaviour of the fracture propagation, when modifying the geometry of the SEN specimen and different relationships of load tension/compression are applied. Additionally, the precision of the numerical and experimental analysis is evaluated to determine its reliability when solving this type of problems. The specimens are subjected to biaxial opening/compression loading; both results (numerical and experimental) are compared in order to evaluate the condition of directional stability on crack propagation. Finally, an apparent transition point related to the length of specimens was identified, in which the behaviour of values of SIF changes for different loading ratios.

  9. Dynamic crack propagation in elastic-perfectly plastic solids under plane stress conditions

    Science.gov (United States)

    Deng, Xiaomin; Rosakis, Ares J.

    THE phenomenon of steady-state dynamic crack propagation in elastic-perfectly plastic solids under mode I plane stress, small-scale yielding conditions is investigated numerically. An Eulerian finite element scheme is employed. The materials are assumed to obey the von Mises yield criterion and the associated flow rule. The ratio of the crack tip plastic zone size to that of the element nearest to the crack tip is of the order of 1.6 × 10 4. Two subjects of general interest are discussed. These are the asymptotic structure of the crack tip stress and deformation fields, and the appropriateness of a crack growth fracture criterion based on the far-field dynamic stress intensity factor. The crack-line solution by ACHENBACH and LI (Report NU-SML-TR-No. 84-1, Dept. of Civil Engineering, Northwestern University, Evanston, IL 60201, 1984a; in Fundamentals of Deformation and Fracture (edited by B.A. Brilby et al.). Cambridge University Press, 1984b) is discussed and compared to the numerical solution. The results of this study strongly indicate that the crack tip strain and velocity fields possess logarithmic singularities, which is consistent with the assumptions in the asymptotic analysis by Gao ( Int. J. Fracture34, 111, 1987). However, it is revealed that the crack tip field variations in Gao's solution present features often contrary to the numerical findings. To this end, a preliminary asymptotic analysis is performed in an effort to resolve certain issues. Finally, the critical plastic strain criterion ( MCCLINTOCK and IRWIN, in Fracture Toughness Testing and Its Applications, ASTM STP 381, p. 84, 1964) is adopted to obtain theoretical relations between the critical dynamic stress intensity factor and the crack propagation speed. These relations are found to agree well with experimental measurements by Rosakis et al. ( J. Mech. Phys. Solids32, 443, 1984) and by ZEHNDER and ROSAKIS ( Int. J. Fracture, to appear 1990), performed on thin 4340 steel plates whose

  10. Cracks in high-manganese cast steel

    Directory of Open Access Journals (Sweden)

    A. Chojecki

    2009-10-01

    Full Text Available The reasons which account for the formation of in service cracks in castings made from Hadfield steel were discussed. To explain the source of existence of the nuclei of brittle fractures, the properties of cast steel were examined within the range of solidification temperatures, remembering that feeding of this material is specially difficult, causing microporosity in hot spots. This creates conditions promoting the formation of microcracks which tend to propagate during service conditions involving high dynamic stresses, and explains why the cracks are mainly characterized by a brittle nature. The reason for crack formation in service are micro-porosities formed during casting solidification.

  11. Fatique crack propagation in bimetallic welds influence of residual stresses and metallurgical look

    International Nuclear Information System (INIS)

    Generally, in nuclear power plants, many components made of austenitic stainless steels are very often replaced by low alloyed steels cladded with stainless steels, mainly for economical reasons. Due to cracks existing at the limit of the two kinds of steel, it is interesting to try to understand how they appear. Residual stresses are generally identified as one of the factors which act to produce these cracks. Measurements of such residual stresses have been performed, using the hole drilling method (drilling of a hole at the center of a gauge roset stuck at the surface of the material). Owing to the obtained results, it is possible to explain the decrease in the crack propagation rate observed, on fatigue crack growth test performed on specimens taken in the transition ferritic/austenitic zone. The stress intensity factor due to the residual stresses is valued by weight function method. It is possible to explain qualitatively the phenomena observed under cyclic loading when using the obtained value of this stress intensity factor. A more quantitative approach based on the use of an efficient stress intensity factor, allow to better describe the effect of residual stresses on the fatigue crack propagation in bimetallic welds

  12. Microscopic analysis by EBSD method on fatigue crack propagation behaviour in ultrafine-grained copper

    International Nuclear Information System (INIS)

    Fatigue crack propagation behavior of ultrafine-grained copper processed by equal channel angular pressing, ECAP, was investigated by electron backscatter diffraction, EBSD, technique as well as atomic force microscopy, AFM. The results show that the crack propagation rate, da/dN, was smaller in ECAP-processed specimen than the coarse-grained counterpart at higher stress intensity factor range, δK. The decrease in the da/dN in spite of the small grain size is attributed to the grain coarsening at the crack tip during fatigue which results in the increase in the roughness induced crack closure. In the range below ΔK p. In the range above ΔK > 5 MPa√m, Region II, small-scale grain coarsening in many grains is dominant due to large ΔK and small Np. The grain coarsening was introduced as a result of the migration of high angle grain boundary. The large initial transgranular strain and unstable grain boundaries are considered to be the causes of the train-induced grain boundary migration. The X-ray stress at the crack tip was found to be small than σ0.2 due to the strain relaxation and grain coarsening. (author)

  13. System for nucleation and propagation of fatigue cracks on SE(B) specimens

    Energy Technology Data Exchange (ETDEWEB)

    Rocha, Nirlando Antonio; Gomes Junyor, Jose Onesimo; Reis, Emil; Vilela, Jefferson Jose, E-mail: nar@cdtn.br, E-mail: ze_onezo@hotmail.com, E-mail: emilr@cdtn.br, E-mail: jjv@cdtn.br [Centro de Desenvolvimento da Tecnologia Nuclear (CDTN/CNEN-MG), Belo Horizonte, MG (Brazil); Moura, Cassio Melo, E-mail: cassio.moura@gerdau.com.br [Gerdau S.A., Ouro Branco, MG (Brazil)

    2015-07-01

    The degree of safety that a structural component has against catastrophic fracture in service can be obtained from fracture mechanics parameters. The master curve could be used for integrity evaluation in pressure vessel of nuclear power plant. The pre-crack specimens are used in this evaluation. The tests based on ASTM E 8M and ASTM E 647 standards to determination of material properties related to fracture mechanics, most often performed in a servo-hydraulic drive equipment, are time consuming and costly. This paper presents the development of a system for nucleation and propagation of fatigue cracks on SE(B) specimens. The operating principle consists of a cyclic loading, concentrated in the center of the specimen, transmitted and controlled by an eccentric mechanism. The main contribution of this work is the low-cost technology in the production of fatigue pre-crack, and the possibility of performing the nucleation and propagation of the pre-crack required for obtaining the J{sub IC} and CTOD parameters. The experimental results satisfied expectations with respect to the plastic deformation in the crack tip and met the requirements of the standards. (author)

  14. An Experimental Approach to Fluctuation of Stress Intensity Factor Distribution and Fatigue Crack Propagation in HSLA Steel

    Directory of Open Access Journals (Sweden)

    Om Prakash Tenduwe

    2015-05-01

    Full Text Available The fluctuation of stress intensity factor distribution and fatigue crack propagation in HSLA steel were investigated, for this purpose fatigue crack growth test were carried out on five mutually similar configured standard 1CT specimens with reduced thickness using constant amplitude loading cycles under mode-I, with 0.3 stress ratio and maximum load held 11.8 kN. The fluctuation of stress intensity factor distribution were studied experimentally as a function of crack length, elapsed fatigue life cycle and compliance, along with the behavior of fatigue crack propagation in HSLA steel. The fracture morphology was observed by field emission scanning microscopy. ∆K in starting not increased significantly as increasing crack length, number of cycle and compliance, but after reaching the region-II, it is increasing very significantly and slow fatigue crack propagation behavior were observed by the material.

  15. Thermal fatigue crack propagation behaviour of F82H ferritic steel

    Energy Technology Data Exchange (ETDEWEB)

    Kudo, Yusuke E-mail: kudou@fusion.naka.jaeri.go.jp; Kikuchi, Kouichi; Saito, Masakatsu

    2002-12-01

    This paper presents an issue obtained from thermal fatigue research, which attempts to examine the fusion reactor first wall by fracture mechanics. The research is organised with two different approaches: 1. Studies of the thermal fatigue crack propagation behaviour on notched 5-mm thick plate specimens of ferritic steel F82H (9Cr-1W), compared with 9Cr-1Mo ferritic steel and type 316 stainless steel; 2. Numerical simulations of the stress field caused by thermal loads including fracture mechanics. It is concluded that the stress intensity factor {delta}K{sub I} is substantial for crack growth while cyclic thermal loading.

  16. Development of X-FEM methodology and study on mixed-mode crack propagation

    Institute of Scientific and Technical Information of China (English)

    Zhuo Zhuang; Bin-Bin Cheng

    2011-01-01

    The extended finite element method (X-FEM) is a novel numerical methodology with a great potential for using in multi-scale computation and multi-phase coupling problems.The algorithm is discussed and a program is developed based on X-FEM for simulating mixed-mode crack propagation.The maximum circumferential stress criterion and interaction integral are deduced.Some numerical results are compared with the experimental data to prove the capability and efficiency of the algorithm and the program.Numerical analyses of sub-interfacial crack growth in bi-materials give a clear description of the effect on fracture made by interface and loading condition.

  17. Evaluation method for ductile crack propagation in pre-strained plates; Yohizumizai no ensei kiretsu denpa hyokaho

    Energy Technology Data Exchange (ETDEWEB)

    Ueda, Y.; Murakawa, H. [Osaka Univ., Osaka (Japan). Welding Research Inst.; Tanigawa, M. [Hitachi Zosen Corp., Osaka (Japan)

    1996-12-31

    In order to investigate an effect of the plastic deformation, which was generated on ship side outer platings subjected to collision load before crack initiation, on the crack propagation behavior, crack propagation experiments using pre-strained specimens and simulation analysis by means of FEM method were carried out, to discuss about the practical simulation analysis method. As a result of the crack propagation experiments using pre-strained center notched plate specimens, a phenomenon where the crack is apt to propagate due to the pre-strains was confirmed, and measured data of crack tip opening angles were obtained. A method was proposed, in which the critical crack tip opening angle values are corrected by considering the difference between the crack shapes obtained from the FEM analysis model and actually measured, and its effectiveness was confirmed. The finite element size effect was also examined. A method using an equivalent plastic strain as the crack propagation condition was shown to determine the relationship between the element size and the critical value of equivalent plastic strain. 5 refs., 21 figs., 4 tabs.

  18. A simulation of fatigue crack propagation in a welded T-joint using 3D boundary element method

    Energy Technology Data Exchange (ETDEWEB)

    Xiang Zhihai; Lie, S.T.; Wang Bo; Cen Zhangzhi

    2003-02-01

    A general procedure to investigate the fatigue propagation process of a 3D surface crack based on multi-region Boundary Element Method is detailed in this paper. The mesh can be automatically regenerated as the crack propagates. A new formula for estimating the effective stress intensity factor is used to calculate the crack extension. The maximum principal stress criterion is then employed to predict the crack growth direction. Comparison between numerical and experimental results of a welded T-joint shows that the proposed procedure is reliable.

  19. Modeling time-dependent corrosion fatigue crack propagation in 7000 series aluminum alloys

    Science.gov (United States)

    Mason, Mark E.; Gangloff, Richard P.

    1994-01-01

    Stress corrosion cracking and corrosion fatigue experiments were conducted with the susceptible S-L orientation of AA7075-T651, immersed in acidified and inhibited NaCl solution, to provide a basis for incorporating environmental effects into fatigue crack propagation life prediction codes such as NASA FLAGRO. This environment enhances da/dN by five to ten-fold compared to fatigue in moist air. Time-based crack growth rates from quasi-static load experiments are an order of magnitude too small for accurate linear superposition prediction of da/dN for loading frequencies above 0.001 Hz. Alternate methods of establishing da/dt, based on rising-load or ripple-load-enhanced crack tip strain rate, do not increase da/dt and do not improve linear superposition. Corrosion fatigue is characterized by two regimes of frequency dependence; da/dN is proportional to f(exp -1) below 0.001 Hz and to F(exp 0) to F(exp -0.1) for higher frequencies. Da/dN increases mildly both with increasing hold-time at K(sub max) and with increasing rise-time for a range of loading waveforms. The mild time-dependence is due to cycle-time-dependent corrosion fatigue growth. This behavior is identical for S-L nd L-T crack orientations. The frequency response of environmental fatigue in several 7000 series alloys is variable and depends on undefined compositional or microstructural variables. Speculative explanations are based on the effect of Mg on occluded crack chemistry and embritting hydrogen uptake, or on variable hydrogen diffusion in the crack tip process zone. Cracking in the 7075/NaCl system is adequately described for life prediction by linear superposition for prolonged load-cycle periods, and by a time-dependent upper bound relationship between da/dN and delta K for moderate loading times.

  20. Structural integrity and fatigue crack propagation life assessment of welded and weld-repaired structures

    Science.gov (United States)

    Alam, Mohammad Shah

    2005-11-01

    Structural integrity is the science and technology of the margin between safety and disaster. Proper evaluation of the structural integrity and fatigue life of any structure (aircraft, ship, railways, bridges, gas and oil transmission pipelines, etc.) is important to ensure the public safety, environmental protection, and economical consideration. Catastrophic failure of any structure can be avoided if structural integrity is assessed and necessary precaution is taken appropriately. Structural integrity includes tasks in many areas, such as structural analysis, failure analysis, nondestructive testing, corrosion, fatigue and creep analysis, metallurgy and materials, fracture mechanics, fatigue life assessment, welding metallurgy, development of repairing technologies, structural monitoring and instrumentation etc. In this research fatigue life assessment of welded and weld-repaired joints is studied both in numerically and experimentally. A new approach for the simulation of fatigue crack growth in two elastic materials has been developed and specifically, the concept has been applied to butt-welded joint in a straight plate and in tubular joints. In the proposed method, the formation of new surface is represented by an interface element based on the interface potential energy. This method overcomes the limitation of crack growth at an artificial rate of one element length per cycle. In this method the crack propagates only when the applied load reaches the critical bonding strength. The predicted results compares well with experimental results. The Gas Metal Arc welding processes has been simulated to predict post-weld distortion, residual stresses and development of restraining forces in a butt-welded joint. The effect of welding defects and bi-axial interaction of a circular porosity and a solidification crack on fatigue crack propagation life of butt-welded joints has also been investigated. After a weld has been repaired, the specimen was tested in a universal

  1. Experimental Characterization and Simulation of Slip Transfer at Grain Boundaries and Microstructurally-Sensitive Crack Propagation

    Science.gov (United States)

    Gupta, Vipul; Hochhalter, Jacob; Yamakov, Vesselin; Scott, Willard; Spear, Ashley; Smith, Stephen; Glaessgen, Edward

    2013-01-01

    A systematic study of crack tip interaction with grain boundaries is critical for improvement of multiscale modeling of microstructurally-sensitive fatigue crack propagation and for the computationally-assisted design of more durable materials. In this study, single, bi- and large-grain multi-crystal specimens of an aluminum-copper alloy are fabricated, characterized using electron backscattered diffraction (EBSD), and deformed under tensile loading and nano-indentation. 2D image correlation (IC) in an environmental scanning electron microscope (ESEM) is used to measure displacements near crack tips, grain boundaries and within grain interiors. The role of grain boundaries on slip transfer is examined using nano-indentation in combination with high-resolution EBSD. The use of detailed IC and EBSD-based experiments are discussed as they relate to crystal-plasticity finite element (CPFE) model calibration and validation.

  2. CRACK PROPAGATING IN FUNCTIONALLY GRADED COATING WITH ARBITRARILY DISTRIBUTED MATERIAL PROPERTIES BONDED TO HOMOGENEOUS SUBSTRATE

    Institute of Scientific and Technical Information of China (English)

    Zhanqi Cheng; Danying Gao; Zheng Zhong

    2010-01-01

    In this paper,a finite crack with constant length(Yoffe type crack)propagating in a functionally graded coating with spatially varying elastic properties bonded to a homoge-neous substrate of finite thickness under anti-plane loading was studied.A multi-layered model is employed to model arbitrary variations of material properties based on two linearly-distributed material compliance parameters.The mixed boundary problem is reduced to a system of singular integral equations that are solved numerically.Some numerical examples are given to demonstrate the accuracy,efficiency and versatility of the model.The numerical results show that the graded parameters,the thicknesses of the interracial layer and the two homogeneous layers,the crack size and speed have significant effects on the dynamic fracture behavior.

  3. Uniaxial compression CT and acoustic emission test on the coal crack propagation destruction process

    Institute of Scientific and Technical Information of China (English)

    Jing-hong LIU; Yao-dong JIANG; Yi-xin ZHAO; Jie ZHU

    2013-01-01

    Acoustic emission test and CT scanning are important techniques in the study of coal crack propagation.A uniaxial compression test was performed on coal samples by integrating CT and acoustic emission.The test comparison analyzes the acoustic emission load and CT images for an effective observation on the entire process,from crack propagation to the samples' destruction.The box dimension of the coal samples' acoustic emission series and the CT images were obtained through calculations by using the authors' own program.The results show that the fractal dimension of both the acoustic emission energy and CT image increase rapidly,indicating coal and rock mass has entered a dangerous condition.Hence,measures should be taken to unload the pressure of the coal and rock mass.The test results provide intuitive observation data for the coal meso-damage model.The test contributes to in-depth studies of coal or rock crack propagation mechanisms and provides a theoretical basis for rock burst mechanism.

  4. Comparison of optical and acoustical monitoring during a crack propagation, implication for slow earthquake dynamics

    Science.gov (United States)

    Lengliné, Olivier; Schmittbuhl, Jean; Elkhoury, Jean; Toussaint, Renaud; Daniel, Guillaume; Maloy, Knut Jurgen

    2010-05-01

    Observations of aseismic transients in several tectonic context suggest that they might be linked to seismicity. However a clear observation and description of these phenomena and their interaction is lacking. This owes to the difficulty of characterizing with a sufficient resolution processes taking place at depth. Here we aim to study these interactions between aseismic and seismic slip taking advantage of an unique experimental setup. We conducted a series of mode I crack propagation experiments on transparent materials (PMMA). The crack advance is trapped in a weakness plane which is the interface between two previously sandblasted and annealed plexiglass plates. A fast video camera taking up to 500 frames per second ensures the tracking of the front rupture. The acoustic system is composed of a maximum of 44 channels continuously recording at 5 MHz for a few tens of seconds. Piezo-electric sensors are composed of a 32 elements linear array and individual sensors surrounding the crack front. An automatic detection and localization procedure allows us to obtain the position of acoustic emission (A.E.) that occurred during the crack advance. Crack front image processing reveals an intermittent opening which might be linked to the time and space clustering of the AE. An analogy between the mode I (opening) and the mode III (antiplane slip) allows us to interpret our results in term of slip on faults. Our experiment thus helps to reveal the interplay between seismic and aseismic slip on faults.

  5. VISCOPLASTIC SOLUTION TO FIELD AT STEADILY PROPAGATING CRACK TIP IN LINEAR-HARDENING MATERIALS

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    An elastic-viscoplastic constitutive model was adopted to analyze asymptotically the tip-field of moving crack in linear-hardening materials under plane strain condition. Under the assumption that the artificial viscosity coefficient was in inverse proportion to power law of the rate of effective plastic strain, it is obtained that stress and strain both possess power law singularity and the singularity exponent is uniquely determined by the power law exponent of the rate of effective plastic strain. Variations of zoning structure according to each material parameter were discussed by means of numerical computation for the tip-field of mode Ⅱ dynamic propagating crack, which show that the structure of crack tip field is dominated by hardening coefficient rather than viscosity coefficient. The secondary plastic zone can be ignored for weak hardening materials while the secondary plastic zone and the secondary elastic zone both have important influence on crack tip field for strong hardening materials. The dynamic solution approaches to the corresponding quasi-static solution when the crack moving speed goes to zero, and further approaches to the HR (Hui-Riedel) solution when the hardening coefficient is equal to zero.

  6. Steady-state propagation of a Mode III crack in couple stress elastic materials

    CERN Document Server

    Mishuris, G; Radi, E

    2012-01-01

    This paper is concerned with the problem of a semi-infinite crack steadily propagating in an elastic solid with microstructures subject to antiplane loading applied on the crack surfaces. The loading is moving with the same constant velocity as that of the crack tip. We assume subsonic regime, that is the crack velocity is smaller than the shear wave velocity. The material behaviour is described by the indeterminate theory of couple stress elasticity developed by Koiter. This constitutive model includes the characteristic lengths in bending and torsion and thus it is able to account for the underlying microstructure of the material as well as for the strong size effects arising at small scales and observed when the representative scale of the deformation field becomes comparable with the length scale of the microstructure, such as the grain size in a polycrystalline or granular aggregate. The present analysis confirms and extends earlier results on the static case by including the effects of crack velocity an...

  7. The behavior of fatigue crack initiation and propagation in AA2524-T34 alloy

    International Nuclear Information System (INIS)

    Research highlights: → We employed four-point-bend apparatus to obtain fatigue data in a 2524-T34 alloy. → The fatigue strength was found to be 70 pct of their yield strength. → Fatigue cracks always initiated from the second phase particles. → Grain orientation may be the key factor controlling the micro-crack deflection. - Abstract: With the help of a four-point-bend fatigue rig, high-cycle fatigue tests were carried out on an AA2524 Al alloy at room temperature, 15 Hz and R = -0.1 in ambient air. Optical microscopy (OM) and scanning electron microscopy (SEM) were employed to capture a detailed view of the fatigue crack initiation and propagation of the samples as well. The fatigue strength is 70 pct of their yield strength. Fatigue cracks were found to be always initiated from the second phase particles or the interface between the second phase particles and matrix. And grain orientation may be the key factor controlling the micro-crack deflection.

  8. Effect of Rare Earth Element on Formation and Propagation of Thermal Fatigue Crack in Low-Chromium Semi-Steel

    Institute of Scientific and Technical Information of China (English)

    XU Tao; LI Feng; CHEN Hua; YU Cui-yan

    2005-01-01

    The formation and growth of thermal fatigue crack in low-chromium semi-steel were investigated by means of optical microscope and scanning electron microscope, and the function of RE in low-chromium semi-steel was analyzed. The results show that the thermal fatigue cracks are mainly generated at eutectic carbides, and the cracks not only grow and spread but also join each other. RE can improve the eutectic carbide′s morphology, inhibit the generation and propagation of thermal fatigue cracks, and therefore promote the activation energy for the crack′s propagation, which is especially more noticeable in case of the RE modification in combination with heat treatment. The mathematical model of the crack propagation is put forward.

  9. An Experimental Approach to Fluctuation of Stress Intensity Factor Distribution and Fatigue Crack Propagation in HSLA Steel

    OpenAIRE

    Om Prakash Tenduwe; Pyare Lal Khunte

    2015-01-01

    The fluctuation of stress intensity factor distribution and fatigue crack propagation in HSLA steel were investigated, for this purpose fatigue crack growth test were carried out on five mutually similar configured standard 1CT specimens with reduced thickness using constant amplitude loading cycles under mode-I, with 0.3 stress ratio and maximum load held 11.8 kN. The fluctuation of stress intensity factor distribution were studied experimentally as a function of crack length, el...

  10. Propagation of fatigue crack in amorphous Fe40Ni40B20 at high-frequency loading

    NARCIS (Netherlands)

    Ocelik, V.; Palcek, P.; Diko, P.; Miskuf, J.; Duhaj, P.

    1990-01-01

    This work studies the fatigue crack growth in Fe40Ni40B20 metallic glass using the stressing by longitudinal ultrasonic waves of frequency 20.2 kHz. A relation between the rate of fatigue crack propagation and stress intensity factor is derived. An extremely low threshold value of the stress intensi

  11. The surface-forming energy release rate based fracture criterion for elastic-plastic crack propagation

    Science.gov (United States)

    Xiao, Si; Wang, He-Ling; Liu, Bin; Hwang, Keh-Chih

    2015-11-01

    The J-integral based criterion is widely used in elastic-plastic fracture mechanics. However, it is not rigorously applicable when plastic unloading appears during crack propagation. One difficulty is that the energy density with plastic unloading in the J-integral cannot be defined unambiguously. In this paper, we alternatively start from the analysis on the power balance, and propose a surface-forming energy release rate (ERR), which represents the energy available for separating the crack surfaces during the crack propagation and excludes the loading-mode-dependent plastic dissipation. Therefore the surface-forming ERR based fracture criterion has wider applicability, including elastic-plastic crack propagation problems. Several formulae are derived for calculating the surface-forming ERR. From the most concise formula, it is interesting to note that the surface-forming ERR can be computed using only the stress and deformation of the current moment, and the definition of the energy density or work density is avoided. When an infinitesimal contour is chosen, the expression can be further simplified. For any fracture behaviors, the surface-forming ERR is proven to be path-independent, and the path-independence of its constituent term, so-called Js-integral, is also investigated. The physical meanings and applicability of the proposed surface-forming ERR, traditional ERR, Js-integral and J-integral are compared and discussed. Besides, we give an interpretation of Rice paradox by comparing the cohesive fracture model and the surface-forming ERR based fracture criterion.

  12. Experimental characterisation and modelling of crack initiation and short crack propagation for fatigue life prediction of a β-titanium alloy

    International Nuclear Information System (INIS)

    Up to 90% of the life time of cyclically loaded components is determined by short crack initiation and propagation. This stage of the fatigue damage process is strongly influenced by microstructural features, e.g. grain boundaries and crystallographic grain orientation. Therefore LEFM can not be applied in a reasonable manner explaining the demand for a mechanism-related modelling method. The present study deals with mechanical testing and microstructural examinations applied to the relatively new β-titanium alloy LCB. The results are used as data base to develop a new short crack model that is based on the model of Navarro and de los Rios. By using various techniques such as electron back-scattered diffraction and finite-element calculations the origin of crack initiation is revealed and the characteristics of crack propagation is determined. (orig.)

  13. Asymptotic solutions for buckling delamination induced crack propagation in the thin film-compliant substrate system

    Directory of Open Access Journals (Sweden)

    Tongqing Lu

    2014-01-01

    Full Text Available In a thin film-substrate system in-plane compressive stress is commonly generated in the film due to thermal mismatch in operation or fabrication process. If the stress exceeds a critical value, part of the film may buckle out of plane along the defective interface. After buckling delamination, the interface crack at the ends may propagate. In the whole process, the compliance of the substrate compared with the film plays an important role. In this work, we study a circular film subject to compressive stress on an infinitely thick substrate. We study the effects of compliance of the substrate by modeling the system as a plate on an elastic foundation. The critical buckling condition is formulated. The asymptotic solutions of post-buckling deformation and the corresponding energy release rate of the interface crack are obtained with perturbation methods. The results show that the more compliant the substrate is, the easier for the film to buckle and easier for the interface crack to propagate after buckling.

  14. Interplay between polarization rotation and crack propagation in PMN-PT relaxor single crystals

    Directory of Open Access Journals (Sweden)

    Fei Fang

    2014-01-01

    Full Text Available Investigations on the interconnection between the polarization rotation and crack propagation are performed for [110]-oriented 74Pb(Mg1/3Nb2/3O3-26PbTiO3 relaxor ferroelectric single crystal under electric loadings along [001] direction. The crystal is of predominantly monoclinic MA phase with scatter distributed rhombohedral (R phase under a moderate poling field of 900 V/mm in [001] direction. With magnitude of 800 V/mm, a through thickness crack is initiated near the electrode by electric cycling. Static electric loadings is then imposed to the single crystal. As the applied static electric field increases, domain switching in the monoclinic MA phase and phase transition from MA to R phase occur near the crack. The results indicate that the crack features a conducting one. Whether domain switching or phase transition occurs depends on the intensity of the electric field component that is perpendicular to the applied electric field.

  15. Experimental and numerical modelling of ductile crack propagation in large-scale shell structures

    DEFF Research Database (Denmark)

    Simonsen, Bo Cerup; Törnquist, R.

    2004-01-01

    This paper presents a combined experimental-numerical procedure for development and calibration of macroscopic crack propagation criteria in large-scale shell structures. A novel experimental set-up is described in which a mode-I crack can be driven 400 mm through a 20(+) mm thick plate under fully...... plastic and controlled conditions. The test specimen can be deformed either in combined in-plane bending and extension or in pure extension. Experimental results are described for 5 and 10 mm thick aluminium and steel plates. By performing an inverse finite-element analysis of the experimental results...... general good and it is believed that the presented results and experimental-numerical calibration procedure can be of use in practical finite-element simulations of collision and grounding events with the use of shell elements. As discussed, the paper provides a clean framework for further development of...

  16. Analysis of crack propagation and transport properties in rock samples using micro computer tomography

    Science.gov (United States)

    Uribe, David; Steeb, Holger

    2016-04-01

    The use of imaged based methods to determine properties of geological materials is becoming an alternative to laboratory experiments. Furthermore, the combination of laboratory experiments and image based methods using micro computer tomography have advanced the understanding of geophysical and geochemical processes. Within the scope of the "Shynergie" project, two special topics have been studied using such combination: a) the generation and propagation of cracks in rocks (specially wing cracks) and b) the time dependence of transport properties of rocks due to chemical weathering. In this publication, we describe the design considerations of our micro CT scanner to manipulate rock samples that have been subjected to the experiments to determine the above mentioned phenomena. Additionally, we discuss the preliminary experimental results and the initial interpretations we have gathered from the observations of the digitized rock samples.

  17. Effect of frequency and environment on fatigue-crack propagation of SA533B-1 steel

    International Nuclear Information System (INIS)

    The effects of a decrease in the frequency of cyclic loading on the fatigue-crack propagation characteristics of SA533B-1 steel in various environments were investigated. Frequency levels of 10 Hz,1.0 Hz and 0.1 Hz were employed in laboratory air, distilled water and a 3.5% NaCl solution. As the loading frequency was decreased, statistically significant increases in the fatigue-crack growth rates for the distilled water and salt water environments, as compared to those measured in laboratory air, were observed. These increases in growth rates were limited to certain ranges of stress intensity range values depending upon the frequency level being tested. A hydrogen embrittlement mechanism is proposed to explain the increase in growth rates based upon a fractographic analysis. (author)

  18. Cyclic Deformation Behavior and Fatigue Crack Propagation of Low Carbon Steel Prestrained in Tension

    Directory of Open Access Journals (Sweden)

    J. G. Wang

    2009-01-01

    Full Text Available The tests were performed on low carbon steel plate. In the tension fatigue tests, two angle values (ϕ=0° and ϕ=45°, ϕ is the angle between the loading and the rolling direction have been chosen. The influence of strain path change on the subsequent initial work softening rate and the saturation stress has been investigated. Dislocation microstructure was observed by transmission electron microscopy. It was found that the strain amount of preloading in tension has obviously affected the cyclic softening phenomenon and the initial cyclic softening rate. It was observed that the reloading axial stress for ϕ=45° case increased more than that of ϕ=0° case, due to the anisotropism of Q235. In the fatigue crack propagation tests, the experimental results show that with increasing the pretension deformation degree, the fatigue crack growth rate increases, especially at the near threshold section.

  19. NEW METHOD FOR MEASURING RANDOM THRESHOLDS F LONG FATIGUE CRACK PROPAGATION

    Institute of Scientific and Technical Information of China (English)

    ZHAO Yong-xiang; YANG Bing; LIANG Hong-qin; WU Ping-bo; ZENG Jing

    2005-01-01

    A so-called "local probabilistic Paris relation method" was presented for measuring the random thresholds of long fatigue crack propagation. A check was made to the conventional method, in which the thresholds were measured statistically and directly by the test data. It was revealed that this method was not reasonable because the test data have seldom a unified level of crack growth rates. Differently,in the presented method the Paris-Erdogan equation was applied to model the local test data around the thresholds. Local probabilistic relations with both the survival probability and the confidence were established on a lognormal distribution of the stress density factors.And then, the probabilistic thresholds were derived from the probabilistic factors with a given critical level of growth rate. An analysis on the test data of LZ50 axle steel for the Chinese railway vehicles verifies that the present method is feasible and available.

  20. Electron back scattered diffraction characterization of thermomechanical fatigue crack propagation of a near α titanium alloy Timetal 834

    International Nuclear Information System (INIS)

    Highlights: • The alloy shows lower crack growth rate under IP-TMFCG loading. • Larger plastic zone size at the crack tip was observed under IP-TMFCG loading. • Primary crack tends to form branches when it enters prismatic slip oriented grain. - Abstract: Fatigue crack growth (FCG) mechanisms have been studied in light of the interaction of a propagating crack with local crystallographic orientations of primary alpha (αP) and secondary alpha (αS) colonies in a near α Timetal 834 Ti-alloy under thermomechanical fatigue (TMF) loading using electron backscattered diffraction (EBSD). FCG testing at in-phase (IP) and out-of-phase (OP) TMF loading have been carried out at two temperature intervals 300 °C ↔ 450 °C and 450 °C ↔ 600 °C. EBSD analysis and microhardness measurements have confirmed that larger cyclic plastic zone size at the crack tip leads to lower crack propagation under IP-TMFCG loading as compared to OP-TMFCG loading. EBSD analysis has also confirmed that crack dissipates more energy to propagate when it passes from a soft grain oriented with its c-axis normal to the loading direction and encounters a hard grain with its c-axis parallel with the loading direction

  1. On the Theory and Numerical Simulation of Cohesive Crack Propagation with Application to Fiber-Reinforced Composites

    Science.gov (United States)

    Rudraraju, Siva Shankar; Garikipati, Krishna; Waas, Anthony M.; Bednarcyk, Brett A.

    2013-01-01

    The phenomenon of crack propagation is among the predominant modes of failure in many natural and engineering structures, often leading to severe loss of structural integrity and catastrophic failure. Thus, the ability to understand and a priori simulate the evolution of this failure mode has been one of the cornerstones of applied mechanics and structural engineering and is broadly referred to as "fracture mechanics." The work reported herein focuses on extending this understanding, in the context of through-thickness crack propagation in cohesive materials, through the development of a continuum-level multiscale numerical framework, which represents cracks as displacement discontinuities across a surface of zero measure. This report presents the relevant theory, mathematical framework, numerical modeling, and experimental investigations of through-thickness crack propagation in fiber-reinforced composites using the Variational Multiscale Cohesive Method (VMCM) developed by the authors.

  2. In situ observation of fatigue crack initiation and propagation behavior of a high-Nb TiAl alloy at 750 °C

    Energy Technology Data Exchange (ETDEWEB)

    Min, Zhang [State Key Laboratory for Advanced Metals and Materials, University of Science and Technology Beijing, Beijing 100083 (China); Xi-ping, Song, E-mail: xpsong@skl.ustb.edu.cn [State Key Laboratory for Advanced Metals and Materials, University of Science and Technology Beijing, Beijing 100083 (China); Long, Yu; Hong-liang, Li [State Key Laboratory for Advanced Metals and Materials, University of Science and Technology Beijing, Beijing 100083 (China); Ze-hui, Jiao; Hui-chen, Yu [National Key Laboratory of Science and Technology on Advanced High Temperature Structural Materials, Beijing Institute of Aeronautical Materials, Beijing 100095 (China)

    2015-01-12

    In this paper, the fatigue crack initiation and propagation behavior of a high-Nb TiAl alloy with nearly lamellar microstructure was studied by in situ scanning electron microscope observation at 750 °C. Dog-bone shaped specimens with a single-edge notch were used in the test. The results showed that the fatigue crack initiated first at the central portion of the notch, and then shifted to the edge portion. As the cycle numbers went on increasing, these cracks joined together and formed a main fatigue crack, which could propagate along the surface of the specimen. During the fatigue crack propagation two or three propagation stages were found depending on the microstructure of the crack tip. When the fatigue crack was parallel to the lamellar laths, it exhibited the rapid, steady and accelerated propagation stages successively, while when the fatigue crack was perpendicular to the lamellar laths, it exhibited only the steady and accelerated propagation stages, with no rapid propagation stage being found. In these different propagation stages the fatigue crack propagation rates were different and depended intensively on the lamellar laths orientation, lamellar colony size, equiaxed gamma grains and peak stress intensity factor K{sub max}. Based on the experimental data it was concluded that the fatigue crack initiation lifetime was much longer than the propagation lifetime for the single-edge notched specimens at 750 °C.

  3. In situ observation of fatigue crack initiation and propagation behavior of a high-Nb TiAl alloy at 750 °C

    International Nuclear Information System (INIS)

    In this paper, the fatigue crack initiation and propagation behavior of a high-Nb TiAl alloy with nearly lamellar microstructure was studied by in situ scanning electron microscope observation at 750 °C. Dog-bone shaped specimens with a single-edge notch were used in the test. The results showed that the fatigue crack initiated first at the central portion of the notch, and then shifted to the edge portion. As the cycle numbers went on increasing, these cracks joined together and formed a main fatigue crack, which could propagate along the surface of the specimen. During the fatigue crack propagation two or three propagation stages were found depending on the microstructure of the crack tip. When the fatigue crack was parallel to the lamellar laths, it exhibited the rapid, steady and accelerated propagation stages successively, while when the fatigue crack was perpendicular to the lamellar laths, it exhibited only the steady and accelerated propagation stages, with no rapid propagation stage being found. In these different propagation stages the fatigue crack propagation rates were different and depended intensively on the lamellar laths orientation, lamellar colony size, equiaxed gamma grains and peak stress intensity factor Kmax. Based on the experimental data it was concluded that the fatigue crack initiation lifetime was much longer than the propagation lifetime for the single-edge notched specimens at 750 °C

  4. Study on the propagation characteristic of the Thermal Fatigue Crack by cyclic thermal load in the STS 304 tube

    Energy Technology Data Exchange (ETDEWEB)

    An, Dae-Hwan; Hwang, Woong-Ki; Kim, Jae-Seong; Lee, Sang-Yul; Lee, Bo-Young [Korea Aerospace University, Goyang (Korea, Republic of)

    2008-05-15

    Thermal fatigue crack is one of the life-limiting mechanisms in nuclear power plant conditions. During the operation of a power plant thermal fatigue cracks can initiate and grow in various components (straight pipe sections, valve bodies, pipe elbows, and collector head screw holes). Causes for this are mixing, striping or stratification of hot and cold water. A typical component, where thermal fatigue cracking occurs, is a T-joint where hot and cold fluids meet and mix. The turbulent mixing of fluids with different temperatures induces rapid temperature changes to the pipe wall. The resulting uneven temperature distribution prevents thermal expansion and gives rise to thermal stresses. The successive thermal transients cause varying, cyclic thermal stresses. These cyclic thermal stresses cause fatigue crack initiation and growth similar to cyclic mechanical stresses. In order to fabricate thermal fatigue crack similar to realistic crack, successive thermal transients were applied to the specimen. In this study, in order to identify propagation characteristic of thermal fatigue crack, thermal fatigue crack specimens of 4000cycle, 6000cycle, 9000cycle were fabricated. Thermal transient cycles were combined with heating (60sec) and cooling cycle (30sec). Destructive testing and scanning electron microscopy were carried out to identify the crack propagation characteristic and fracture surface morphology.

  5. Influence of nano-inclusions' grain boundaries on crack propagation modes in materials

    Energy Technology Data Exchange (ETDEWEB)

    Karakasidis, T.E., E-mail: thkarak@uth.gr [Department of Civil Engineering, University of Thessaly, Pedion Areos, 38834 Volos (Greece); Charitidis, C.A. [National Technical University of Athens, School of Chemical Engineering, 9 Heroon Polytechniou st., Zografos, 157 80 Athens (Greece)

    2011-04-15

    The effect of nano-inclusions on materials' strength and toughness has attracted great interest in recent years. It has been shown that tuning the morphological and microstructural features of materials can tailor their fracture modes. The existence of a characteristic size of inclusions that favours the fracture mode (i.e. transgranular or intergranular) has been experimentally observed but also predicted by a 2D model based on energetic arguments which relates the crack propagation mode to the ratio of the interface area between the crystalline inclusion and the matrix with the area of the crystallite inclusion in a previous work. In the present work, a 3D model is proposed in order to extend the 2D model and take into account the influence of the size of grain boundary zone on the toughening/hardening behavior of the material as it was observed experimentally in the literature. The model relates crack propagation mode to the ratio of the volume of the grain boundary zone between the crystalline inclusion and the matrix with the volume of the nano-inclusion. For a ratio below a critical value, transgranular propagation is favoured while for larger values, intergranular propagation is favoured. We also demonstrate that the extent of the grain boundary region also can significantly affect this critical value. The results of the model are in agreement with the literature experimental observations related to the toughening/hardening behavior as a function of the size of crystalline inclusions as well as the width of the grain boundary regions.

  6. Influence of grain size on fatigue crack propagation and acoustic emission features in commercial-purity zirconium

    International Nuclear Information System (INIS)

    The influence of grain size on fatigue and corresponding acoustic emission (AE) features in commercial-purity zirconium were investigated. Fatigue crack propagation tests were conducted at room temperature with AE monitored simultaneously. The fatigue properties and AE sources were discussed combined with the microstructural and fractographic observations. The results showed that the increased grain size affected the fatigue crack stable propagation rate slightly, but it resulted in a significant increase of the AE counts rate. During the crack stable propagation, for the specimens with small-sized grains and medium-sized grains, the relationships between AE counts rate and fatigue stress intensity factor range were both generally according with the Pairs law, except some local fluctuations due to the regional occurrence of deformation twins. Especially, for the specimen with large grains, higher AE counts rate presented persistently, which were caused by twins appearing continuously at the edge of the crack. These results suggest that as the grain size increased in commercial-purity zirconium, twin became more frequent and made a more important contribution to the fatigue process, and the AE technique was sensitive to the crack propagation and the twin incidents during fatigue crack growth

  7. Influence of grain size on fatigue crack propagation and acoustic emission features in commercial-purity zirconium

    Energy Technology Data Exchange (ETDEWEB)

    Li, Lifei [Key Laboratory of Aerospace Materials and Performance (Ministry of Education), School of Materials Science and Engineering, Beihang University, Beijing 100191 (China); Zhang, Zheng, E-mail: zhangzh@buaa.edu.cn [Key Laboratory of Aerospace Materials and Performance (Ministry of Education), School of Materials Science and Engineering, Beihang University, Beijing 100191 (China); Shen, Gongtian [China Special Equipment Inspection and Research Institute, Beijing 100013 (China)

    2015-06-11

    The influence of grain size on fatigue and corresponding acoustic emission (AE) features in commercial-purity zirconium were investigated. Fatigue crack propagation tests were conducted at room temperature with AE monitored simultaneously. The fatigue properties and AE sources were discussed combined with the microstructural and fractographic observations. The results showed that the increased grain size affected the fatigue crack stable propagation rate slightly, but it resulted in a significant increase of the AE counts rate. During the crack stable propagation, for the specimens with small-sized grains and medium-sized grains, the relationships between AE counts rate and fatigue stress intensity factor range were both generally according with the Pairs law, except some local fluctuations due to the regional occurrence of deformation twins. Especially, for the specimen with large grains, higher AE counts rate presented persistently, which were caused by twins appearing continuously at the edge of the crack. These results suggest that as the grain size increased in commercial-purity zirconium, twin became more frequent and made a more important contribution to the fatigue process, and the AE technique was sensitive to the crack propagation and the twin incidents during fatigue crack growth.

  8. Numerical modeling of hydrogen diffusion in structural steels under cathodic overprotection and its effects on fatigue crack propagation

    Energy Technology Data Exchange (ETDEWEB)

    Silva Diniz, D.; Almeida Silva, A. [Federal University of Campina Grande, Campina Grande-PB (Brazil); Andrade Barbosa, J.M. [Federal University of Pernambuco, Recife-PE (Brazil); Palma Carrasco, J.

    2012-05-15

    This paper presents a numerical simulation of the effect of hydrogen atomic diffusion on fatigue crack propagation on structural steels. The simulation was performed with a specimen type CT of API 5CT P110 steel, loaded in the tensile opening mode, in plane strain state and under the effects of a cyclic mechanical load and the hydrogen concentration at the crack tip. As hydrogen source, a cathodic protection system was considered, commonly used in subsea pipelines. The equations of evolution of variables at the crack tip form a non-linear system of ordinary differential equations that was solved by means of the 4th order Runge-Kutta method. The solid-solid diffusion through the lattice ahead of the crack tip was simulated using the finite difference method. The simulations results show that under these conditions, the fatigue crack evolution process is enhanced by the hydrogen presence in the material, and that the start time of the crack propagation decreases as its concentration increases. These results show good correlation and consistency with macroscopic observations, providing a better understanding of hydrogen embrittlement in fatigue crack propagation processes in structural steels. (Copyright copyright 2012 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

  9. 3D numerical analysis of crack propagation of heterogeneous notched rock under uniaxial tension

    Science.gov (United States)

    Wang, S. Y.; Sloan, S. W.; Sheng, D. C.; Tang, C. A.

    2016-05-01

    Macroscopic notches play an important role in evaluating the fracture process zone (FPZ) and the strengths of a heterogeneous rock mass. Crack initiation, propagation and coalescence for unnotched, single-notched and double-notched rock specimens are numerically simulated in a 3-D numerical model (RFPA3D). A feature of the code RFPA3D is that it can numerically simulate the evolution of cracks in three-dimensional space, as well as the heterogeneity of the rock mass. For the unnotched case, special attention is given to the complete stress-strain curve and the corresponding AE events for the failure process of rock specimen. By comparing with published experimental results, the simulation results from RFPA3D are found to be satisfactory. For the single-notched case, the effect of the length and the depth of the single notch and the thickness of the specimen on the failure mode and peak stress are evaluated. The 3D FPZ is very different from that in two dimensions. For the double-notched case, the effects of the separation distance and overlap distance of the double notches, as well as influence of the homogeneity index (m) are also investigated. As the overlap distance increases, the direction of the principal tensile stress at each notch-end changes from a perpendicular direction (tensile stress field) to a nearly parallel direction (compressive stress field), which affects the evolution of the cracks from the two notches.

  10. Crack initiation and propagation on the polymeric material ABS (Acrylonitrile Butadiene Styrene, under ultrasonic fatigue testing

    Directory of Open Access Journals (Sweden)

    G. M. Domínguez Almaraz

    2015-10-01

    Full Text Available Crack initiation and propagation have been investigated on the polymeric material ABS (Acrylonitrile Butadiene Styrene, under ultrasonic fatigue testing. Three controlled actions were implemented in order to carry out fatigue tests at very high frequency on this material of low thermal conductivity, they are: a The applying load was low to limit heat dissipation at the specimen neck section, b The dimensions of testing specimen were small (but fitting the resonance condition, in order to restraint the temperature gradient at the specimen narrow section, c Temperature at the specimen neck section was restrained by immersion in water or oil during ultrasonic fatigue testing. Experimental results are discussed on the basis of thermo-mechanical behaviour: the tail phenomenon at the initial stage of fatigue, initial shear yielding deformation, crazed development on the later stage, plastic strain on the fracture surface and the transition from low to high crack growth rate. In addition, a numerical analysis is developed to evaluate the J integral of energy dissipation and the stress intensity factor K, with the crack length

  11. Experimental study of crack initiation and propagation in high- and gigacycle fatigue in titanium alloys

    International Nuclear Information System (INIS)

    Fatigue (high- and gigacycle) crack initiation and its propagation in titanium alloys with coarse and fine grain structure are studied by fractography analysis of fracture surface. Fractured specimens were analyzed by interferometer microscope and SEM to improve methods of monitoring of damage accumulation during fatigue test and to verify the models for fatigue crack kinetics. Fatigue strength was estimated for high cycle fatigue regime using the Luong method [1] by “in-situ” infrared scanning of the sample surface for the step-wise loading history for different grain size metals. Fine grain alloys demonstrated higher fatigue resistance for both high cycle fatigue and gigacycle fatigue regimes. Fracture surface analysis for plane and cylindrical samples was carried out using optical and electronic microscopy method. High resolution profilometry (interferometer-profiler New View 5010) data of fracture surface roughness allowed us to estimate scale invariance (the Hurst exponent) and to establish the existence of two characteristic areas of damage localization (different values of the Hurst exponent). Area 1 with diameter ∼300 μm has the pronounced roughness and is associated with damage localization hotspot. Area 2 shows less amplitude roughness, occupies the rest fracture surface and considered as the trace of the fatigue crack path corresponding to the Paris kinetics

  12. Investigation of helix-shaped and transverse crack propagation in rotor shafts based on disk shrunk technology

    Energy Technology Data Exchange (ETDEWEB)

    Andrier, B. [EDF/GDL, 2 Rue Ampere, 93206 Saint-Denis Cedex (France); Garbay, E. [EDF/GDL, 2 Rue Ampere, 93206 Saint-Denis Cedex (France); Hasnaoui, F. [EDF/DRD, 1 Avenue du General de Gaulle, 92141 Clamart (France); Massin, P. [CNRS-EDF, UMR 2832, 1 Avenue du General de Gaulle, 92141 Clamart (France)]. E-mail: patrick.massin@edf.fr; Verrier, P. [EDF/DRD, 1 Avenue du General de Gaulle, 92141 Clamart (France)

    2006-02-15

    It is known from international feedback that the rotor shafts of the turbo-generators with disk shrunk technology may have transverse cracks located near the keys which maintain the bond between the core of the shaft and the surrounding disks in case of over speed. It was understood that the cracks were initiated by fretting between the keys and the shaft and that they propagated due to a fatigue mechanism generated by the rotational flexion of the shafts under gravity. The destructive observation now correlated to the service history of the shaft shows different mixed modes propagation phases and a stopped circumferential crack evolution during the last months of service of the shaft. Mechanical studies based on the determination of the stress intensity factors provide the evolution of the stress intensity factors during the crack propagation. They give access to information not available otherwise to explain the observed crack profiles. Finally, experimental investigations are needed to obtain the kinetics as a function of the stress intensity factors. The information provided is helpful in determining the possible crack profiles to be detected by the most suitable vibratory surveillance systems before failure in service of the shaft line.

  13. Investigation of helix-shaped and transverse crack propagation in rotor shafts based on disk shrunk technology

    International Nuclear Information System (INIS)

    It is known from international feedback that the rotor shafts of the turbo-generators with disk shrunk technology may have transverse cracks located near the keys which maintain the bond between the core of the shaft and the surrounding disks in case of over speed. It was understood that the cracks were initiated by fretting between the keys and the shaft and that they propagated due to a fatigue mechanism generated by the rotational flexion of the shafts under gravity. The destructive observation now correlated to the service history of the shaft shows different mixed modes propagation phases and a stopped circumferential crack evolution during the last months of service of the shaft. Mechanical studies based on the determination of the stress intensity factors provide the evolution of the stress intensity factors during the crack propagation. They give access to information not available otherwise to explain the observed crack profiles. Finally, experimental investigations are needed to obtain the kinetics as a function of the stress intensity factors. The information provided is helpful in determining the possible crack profiles to be detected by the most suitable vibratory surveillance systems before failure in service of the shaft line

  14. Effect of liquid metal embrittlement on low cycle fatigue properties and fatigue crack propagation behavior of a modified 9Cr–1Mo ferritic–martensitic steel in an oxygen-controlled lead–bismuth eutectic environment at 350 °C

    Energy Technology Data Exchange (ETDEWEB)

    Gong, Xing, E-mail: gongxingzfl@hotmail.com [SCK-CEN (Belgian Nuclear Research Centre), Boeretang 200, B-2400 Mol (Belgium); KU Leuven, Department of Metallurgy and Materials Engineering, Kasteelpark Arenberg 44, Box 2450, B-3001 Heverlee (Belgium); Marmy, Pierre, E-mail: pierre.marmy@sckcen.be [SCK-CEN (Belgian Nuclear Research Centre), Boeretang 200, B-2400 Mol (Belgium); Qin, Ling, E-mail: Ling.Qin@mtm.kuleuven.be [KU Leuven, Department of Metallurgy and Materials Engineering, Kasteelpark Arenberg 44, Box 2450, B-3001 Heverlee (Belgium); Verlinden, Bert, E-mail: Bert.Verlinden@mtm.kuleuven.be [KU Leuven, Department of Metallurgy and Materials Engineering, Kasteelpark Arenberg 44, Box 2450, B-3001 Heverlee (Belgium); Wevers, Martine, E-mail: Martine.Wevers@mtm.kuleuven.be [KU Leuven, Department of Metallurgy and Materials Engineering, Kasteelpark Arenberg 44, Box 2450, B-3001 Heverlee (Belgium); Seefeldt, Marc, E-mail: Marc.Seefeldt@mtm.kuleuven.be [KU Leuven, Department of Metallurgy and Materials Engineering, Kasteelpark Arenberg 44, Box 2450, B-3001 Heverlee (Belgium)

    2014-11-17

    The low cycle fatigue properties of a modified 9Cr–1Mo ferritic–martensitic steel (T91) have been tested in stagnant liquid lead–bismuth eutectic (LBE) with oxygen concentrations ranging from 1.16×10{sup −6} to 6.0×10{sup −10} wt% at 350 °C. The effect of liquid metal embrittlement (LME) on fatigue endurance, fatigue crack propagation modes and secondary cracking has been studied. The results showed that the fatigue lives of T91 steel in a low oxygen concentration LBE were drastically reduced compared to those in vacuum due to the presence of LME. The microstructural observations on the fatigue crack propagation modes revealed that fatigue cracks in LBE mainly propagate across prior-austenite grain boundaries and then cut through martensitic lath boundaries, simultaneously leaving a few plastic flow traces and characteristic brittle features. Intergranular and interlath cracking occurred occasionally and their occurrence depended on the orientation of the boundaries relative to the stress axis. The complexity of the LME-induced fracture features can be attributed to a mixture of the multiple failure modes. No obvious plastic shear strain localization was present around the crack tips when LME occurred. However, using a high resolution electron backscatter diffraction (EBSD) technique, highly localized plastic shear strain was observed in the vicinity of the crack tips in vacuum, manifested by the presence of very fine subgrains along the crack walls. A qualitative mechanism was proposed to account for the LME phenomenon in the T91/LBE system. In addition, the secondary cracking at fatigue striations was different in the presence of LBE compared to vacuum. This phenomenon was elucidated by taking into account the influence of the LME on the fatigue crack propagation rate.

  15. Effect of liquid metal embrittlement on low cycle fatigue properties and fatigue crack propagation behavior of a modified 9Cr–1Mo ferritic–martensitic steel in an oxygen-controlled lead–bismuth eutectic environment at 350 °C

    International Nuclear Information System (INIS)

    The low cycle fatigue properties of a modified 9Cr–1Mo ferritic–martensitic steel (T91) have been tested in stagnant liquid lead–bismuth eutectic (LBE) with oxygen concentrations ranging from 1.16×10−6 to 6.0×10−10 wt% at 350 °C. The effect of liquid metal embrittlement (LME) on fatigue endurance, fatigue crack propagation modes and secondary cracking has been studied. The results showed that the fatigue lives of T91 steel in a low oxygen concentration LBE were drastically reduced compared to those in vacuum due to the presence of LME. The microstructural observations on the fatigue crack propagation modes revealed that fatigue cracks in LBE mainly propagate across prior-austenite grain boundaries and then cut through martensitic lath boundaries, simultaneously leaving a few plastic flow traces and characteristic brittle features. Intergranular and interlath cracking occurred occasionally and their occurrence depended on the orientation of the boundaries relative to the stress axis. The complexity of the LME-induced fracture features can be attributed to a mixture of the multiple failure modes. No obvious plastic shear strain localization was present around the crack tips when LME occurred. However, using a high resolution electron backscatter diffraction (EBSD) technique, highly localized plastic shear strain was observed in the vicinity of the crack tips in vacuum, manifested by the presence of very fine subgrains along the crack walls. A qualitative mechanism was proposed to account for the LME phenomenon in the T91/LBE system. In addition, the secondary cracking at fatigue striations was different in the presence of LBE compared to vacuum. This phenomenon was elucidated by taking into account the influence of the LME on the fatigue crack propagation rate

  16. Crack Propagation Property of 316 Stainless Steel%316不锈钢的裂纹扩展性能

    Institute of Scientific and Technical Information of China (English)

    阮於珍; 陈金陵

    2000-01-01

    The thermal fatigue test was performed on 316 SS to understand the crack propagation behavior underthe cycling temperature environment. The crack propagation rate got from the test is low, so the loop with crackcould be re-used in regular monitering condition.%从实用出发对316不锈钢管材进行了热循环下的裂纹扩展试验。试验表明该材料在交变热应力下的裂纹扩展速率缓慢,带裂纹的管道在监督下可以继续运行。

  17. A Linearized Model for Wave Propagation through Coupled Volcanic Conduit-crack Systems Filled with Multiphase Magma

    Science.gov (United States)

    Liang, C.; Dunham, E. M.; OReilly, O. J.; Karlstrom, L.

    2015-12-01

    Both the oscillation of magma in volcanic conduits and resonance of fluid-filled cracks (dikes and sills) are appealing explanations for very long period signals recorded at many active volcanoes. While these processes have been studied in isolation, real volcanic systems involve interconnected networks of conduits and cracks. The overall objective of our work is to develop a model of wave propagation and ultimately eruptive fluid dynamics through this coupled system. Here, we present a linearized model for wave propagation through a conduit with multiple cracks branching off of it. The fluid is compressible and viscous, and is comprised of a mixture of liquid melt and gas bubbles. Nonequilibrium bubble growth and resorption (BGR) is quantified by introducing a time scale for mass exchange between phases, following the treatment in Karlstrom and Dunham (2015). We start by deriving the dispersion relation for crack waves travelling along the multiphase-magma-filled crack embedded in an elastic solid. Dissipation arises from magma viscosity, nonequilibrium BGR, and radiation of seismic waves into the solid. We next introduce coupling conditions between the conduit and crack, expressing conservation of mass and the balance of forces across the junction. Waves in the conduit, like those in the crack, are influenced by nonequilibrium BGR, but the deformability of the surrounding solid is far less important than for cracks. Solution of the coupled system of equations provides the evolution of pressure and fluid velocity within the conduit-crack system. The system has various resonant modes that are sensitive to fluid properties and to the geometry of the conduit and cracks. Numerical modeling of seismic waves in the solid allows us to generate synthetic seismograms.

  18. Influence of closure on the 3D propagation of fatigue cracks in a nodular cast iron investigated by X-ray tomography and 3D volume correlation

    International Nuclear Information System (INIS)

    Synchrotron X-ray tomography was performed during in situ fatigue crack propagation in two small-size specimens made of nodular graphite cast iron. While direct image analysis allows us to retrieve the successive positions of the crack front, and to detect local crack retardation, volume correlation allows for the measurement of displacement fields in the bulk of the specimen. The stress intensity factors (SIFs), which are extracted from the measured displacement fields and the corresponding local crack growth rate all along the front, are in good agreement with published results. In particular, it is possible to link the non-propagation of a crack with crack closure in the crack opening displacement maps or with a local value of the measured SIF range. It is shown that a non-uniform closure process along the crack front induces an asymmetric arrest/growth of the crack.

  19. Empirical modeling of environment-enhanced fatigue crack propagation in structural alloys for component life prediction

    Science.gov (United States)

    Richey, Edward, III

    1995-01-01

    This research aims to develop the methods and understanding needed to incorporate time and loading variable dependent environmental effects on fatigue crack propagation (FCP) into computerized fatigue life prediction codes such as NASA FLAGRO (NASGRO). In particular, the effect of loading frequency on FCP rates in alpha + beta titanium alloys exposed to an aqueous chloride solution is investigated. The approach couples empirical modeling of environmental FCP with corrosion fatigue experiments. Three different computer models have been developed and incorporated in the DOS executable program. UVAFAS. A multiple power law model is available, and can fit a set of fatigue data to a multiple power law equation. A model has also been developed which implements the Wei and Landes linear superposition model, as well as an interpolative model which can be utilized to interpolate trends in fatigue behavior based on changes in loading characteristics (stress ratio, frequency, and hold times).

  20. Capsule design for irradiation of fatigue crack propagation specimens in ORR

    International Nuclear Information System (INIS)

    The capsule has been designed to allow the irradiation of fatigue crack propagation specimens with the 0.5T compact tension (0.5T CT) geometry at elevated temperatures in the high-flux region of the ORR core. Temperature control will be achieved by a balance between gamma heat generation in the specimens and heat loss to the reactor cooling water through an externally controlled variable gas gap. The design of the ORR capsule has been derived from NRL capsules used to irradiate reactor pressure vessel steels in a number of research reactors, with modifications to the geometry to allow for the high gamma heating rate encountered in the core of ORR. The first assembly of this design will be irradiated as experiment MFE-3, scheduled for insertion in ORR by the end of FY 78

  1. Two-dimensional Analysis of Cracks Propagation in Structures of Concrete

    Directory of Open Access Journals (Sweden)

    D. Benarbia

    2013-06-01

    Full Text Available In this article we present a numerical simulation that allows describing and studying the damage of concrete works subjected to various stress types. In this study, the propagation of cracks in the concrete is analyzed as of their appearance, which requires having a thorough knowledge of the mechanical behavior of the material. The mechanical approach which leads to better understanding of fracture phenomena and can give satisfactory results, is that of the elastic linear mechanics of failure. The interest in this study is focused in the development processes of the cracks from a phenomenological point of view. The analysis is carried out by using fracture criteria while being based on the determination of the critical stress intensity factors, for each case of the several elaborate tests of indirect tensile per bending and Brazilian Disc. The analysis is carried out in a two-dimensional medium by the finite element method by using the ABAQUS software. The results obtained are compared with experimental data obtained analytically from other authors.

  2. CRACK PROPAGATION IN POLYCRYSTALLINE ELASTIC-VISCOPLASTIC MATERIALS USING COHESIVE ZONE MODELS

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    Cohesive zone model was used to simulate two-dimensional plane strain crack propagation at the grain level model including grain boundary zones. Simulated results show that the original crack-tip may not be separated firstly in an elastic-viscoplastic polycrystals. The grain interior's material properties (e.g. strain rate sensitivity) characterize the competitions between plastic and cohesive energy dissipation mechanisms.The higher the strain rate sensitivity is, the larger amount of the external work is transformed into plastic dissipation energy than into cohesive energy, which delays the cohesive zone rupturing. With the strain rate sensitivity decreased, the material property tends to approach the elastic-plastic responses. In this case, the plastic dissipation energy decreases and the cohesive dissipation energy increases which accelerates the cohesive zones debonding. Increasing the cohesive strength or the critical separation displacement will reduce the stress triaxiality at grain interiors and grain boundaries. Enhancing the cohesive zones ductility can improve the matrix materials resistance to void damage.

  3. An Artificial Neural Network-Based Algorithm for Evaluation of Fatigue Crack Propagation Considering Nonlinear Damage Accumulation

    Directory of Open Access Journals (Sweden)

    Wei Zhang

    2016-06-01

    Full Text Available In the aerospace and aviation sectors, the damage tolerance concept has been applied widely so that the modeling analysis of fatigue crack growth has become more and more significant. Since the process of crack propagation is highly nonlinear and determined by many factors, such as applied stress, plastic zone in the crack tip, length of the crack, etc., it is difficult to build up a general and flexible explicit function to accurately quantify this complicated relationship. Fortunately, the artificial neural network (ANN is considered a powerful tool for establishing the nonlinear multivariate projection which shows potential in handling the fatigue crack problem. In this paper, a novel fatigue crack calculation algorithm based on a radial basis function (RBF-ANN is proposed to study this relationship from the experimental data. In addition, a parameter called the equivalent stress intensity factor is also employed as training data to account for loading interaction effects. The testing data is then placed under constant amplitude loading with different stress ratios or overloads used for model validation. Moreover, the Forman and Wheeler equations are also adopted to compare with our proposed algorithm. The current investigation shows that the ANN-based approach can deliver a better agreement with the experimental data than the other two models, which supports that the RBF-ANN has nontrivial advantages in handling the fatigue crack growth problem. Furthermore, it implies that the proposed algorithm is possibly a sophisticated and promising method to compute fatigue crack growth in terms of loading interaction effects.

  4. Transient cracks and triple junctions induced by Cocos-Nazca propagating rift

    Science.gov (United States)

    Schouten, H.; Smith, D. K.; Zhu, W.; Montesi, L. G.; Mitchell, G. A.; Cann, J. R.

    2009-12-01

    The Galapagos triple junction is a ridge-ridge-ridge triple junction where the Cocos, Nazca, and Pacific plates meet around the Galapagos microplate (GMP). On the Cocos plate, north of the large gore that marks the propagating Cocos-Nazca (C-N) Rift, a 250-km-long and 50-km-wide band of NW-SE-trending cracks crosscuts the N-S-trending abyssal hills of the East Pacific Rise (EPR). These appear as a succession of minor rifts, accommodating some NE-SW extension of EPR-generated seafloor. The rifts successively intersected the EPR in triple junctions at distances of 50-100 km north of the tip of the C-N Rift. We proposed a simple crack interaction model to explain the location of the transient rifts and their junction with the EPR. The model predicts that crack locations are controlled by the stress perturbation along the EPR, induced by the dominant C-N Rift, and scaled by the distance of its tip to the EPR (Schouten et al., 2008). The model also predicts that tensile stresses are symmetric about the C-N Rift and thus, similar cracks should have occurred south of the C-N Rift prior to formation of the GMP about 1 Ma. There were no data at the time to test this prediction. In early 2009 (AT 15-41), we mapped an area on the Nazca plate south of the C-N rift out to 4 Ma. The new bathymetric data confirm the existence of a distinctive pattern of cracks south of the southern C-N gore that mirrors the pattern on the Cocos plate until about 1 Ma, and lends support to the crack interaction model. The envelope of the symmetric cracking pattern indicates that the distance between the C-N Rift tip and the EPR varied between 40 and 65 km during this time (1-4 Ma). The breakdown of the symmetry at 1 Ma accurately dates the onset of a southern plate boundary of the GMP, now Dietz Deep Rift. At present, the southern rift boundary of the GMP joins the EPR with a steep-sided, 80 km long ridge. This ridge releases the stress perturbation otherwise induced along the EPR by elastic

  5. SRμCT study of crack propagation within laser-welded aluminum-alloy T-joints

    Science.gov (United States)

    Herzen, J.; Beckmann, F.; Riekehr, S.; Bayraktar, F. S.; Haibel, A.; Staron, P.; Donath, T.; Utcke, S.; Kocak, M.; Schreyer, A.

    2008-08-01

    Using laser welding in fabrication of metallic airframes reduces the weight and hence fuel consumption. Currently only limited parts of the airframes are welded. To increase laser beam welded parts, there is the need for a better understanding of crack propagation and crack-pore interaction within the welds. Laser beam welded Al-alloys may contain isolated small process pores and their role and interaction with growing crack need to be investigated. The present paper presents the first results of a crack propagation study in laser beam welded (LBW) Al-alloy T-joints using synchrotron radiation based micro computed tomography (SRμCT). A region-of-interest technique was used, since the specimens exceeded the field of view of the X-ray detector. As imaging with high density resolution at high photon energies is very challenging, a feasibility measurement on a small laser weld, cut cylindrically from the welded region of a T-joint, was done before starting the crack-propagation study. This measurement was performed at the beamline HARWI-II at DESY to demonstrate the potential of the SRμCT as non-destructive testing method. The result has shown a high density resolution, hence, the different Al alloys used in the T-joint and the weld itself were clearly separated. The quantitative image analysis of the 3D data sets allows visualizing non-destructively and calculating the pore size distribution.

  6. Mode I and mixed I/III crack initiation and propagation behavior of V-4Cr-4Ti alloy at 25{degrees}C

    Energy Technology Data Exchange (ETDEWEB)

    Li, H.X.; Kurtz, R.J.; Jones, R.H. [Pacific Northwest National Lab., Richland, WA (United States)

    1997-04-01

    The mode I and mixed-mode I/III fracture behavior of the production-scale heat (No. 832665) of V-4Cr-4Ti has been investigated at 25{degrees}C using compact tension (CT) specimens for a mode I crack and modified CT specimens for a mixed-mode I/III crack. The mode III to mode I load ratio was 0.47. Test specimens were vacuum annealed at 1000{degrees}C for 1 h after final machining. Both mode I and mixed-mode I/III specimens were fatigue cracked prior to J-integral testing. It was noticed that the mixed-mode I/III crack angle decreased from an initial 25 degrees to approximately 23 degrees due to crack plane rotation during fatigue cracking. No crack plane rotation occurred in the mode I specimen. The crack initiation and propagation behavior was evaluated by generating J-R curves. Due to the high ductility of this alloy and the limited specimen thickness (6.35 mm), plane strain requirements were not met so valid critical J-integral values were not obtained. However, it was found that the crack initiation and propagation behavior was significantly different between the mode I and the mixed-mode I/III specimens. In the mode I specimen crack initiation did not occur, only extensive crack tip blunting due to plastic deformation. During J-integral testing the mixed-mode crack rotated to an increased crack angle (in contrast to fatigue precracking) by crack blunting. When the crack initiated, the crack angle was about 30 degrees. After crack initiation the crack plane remained at 30 degrees until the test was completed. Mixed-mode crack initiation was difficult, but propagation was easy. The fracture surface of the mixed-mode specimen was characterized by microvoid coalescence.

  7. Theoretical research on the propagation of the crack normal to and dwelling on the interface of the cermet cladding material structure

    International Nuclear Information System (INIS)

    The interface crack propagation problem in the cermet cladding material structure was studied. A comparative propagation property parameter (CP) suitable to judge the propagation direction of the interface crack in the cermet cladding material structure was proposed. The interface crack propagation criterion was established. Theoretical models of the CPs for the crack normal to and dwelling on the interface deflecting separately into the clad, the interface and the substrate were built, and the relations between the CPs and the load action angle, the clad thickness ratio and the load were investigated with an example. The research results show that, under the research conditions, the interface crack will more easily propagate into the clad layer than into the substrate

  8. Theoretical research on the propagation of the crack normal to and dwelling on the interface of the cermet cladding material structure

    Energy Technology Data Exchange (ETDEWEB)

    Junru, Yang; Chuanjuan, Song; Minglan, Wang; Yeukan, Zhang; Jing, Sun [College of Mechanical and Electronic Engineering, Shandong University of Science and Technology, Qingdao (China)

    2016-01-15

    The interface crack propagation problem in the cermet cladding material structure was studied. A comparative propagation property parameter (CP) suitable to judge the propagation direction of the interface crack in the cermet cladding material structure was proposed. The interface crack propagation criterion was established. Theoretical models of the CPs for the crack normal to and dwelling on the interface deflecting separately into the clad, the interface and the substrate were built, and the relations between the CPs and the load action angle, the clad thickness ratio and the load were investigated with an example. The research results show that, under the research conditions, the interface crack will more easily propagate into the clad layer than into the substrate.

  9. Experimental and numerical study of fatigue crack propagation in a thick-walled cylinder under cyclic hoop stress

    International Nuclear Information System (INIS)

    In present work, after finding the anisotropy resulting in dissimilar properties in different orientations of a thick-walled cylinder, experimental and numerical study was performed to reveal the fatigue crack growth behavior of the cylinder under cyclic hoop stress. Fatigue crack growth experiments were conducted on middle tension M(T) samples prepared in an orientation to simulate the hoop stress on the cylinder. The tests were conducted under constant amplitude loading at R ratio 0.1. The fatigue crack growth data was compiled and applied to simulate and predict the crack growth process using two dimensional parametric finite element technique. The fatigue crack propagation was simulated, based on linear elastic fracture mechanics and stress intensity factor determination. Both the experimental and numerical results of crack growth data, at stress levels of 10 to 40 per cent of the yield stress of the material, were found in close agreement. The disparity observed was concluded in the range of statistical scatter in the experimental data. The crack growth rate and the fatigue life of the samples obtained from the experiments and the simulation were also in good agreement at all the stress levels analyzed

  10. Effects of crack tip geometry on dislocation emission and cleavage A possible path to enhanced ductility

    CERN Document Server

    Schiøtz, J; Carlsson, A E

    1997-01-01

    We present a systematic study of the effect of crack blunting on subsequent crack propagation and dislocation emission. We show that the stress intensity factor required to propagate the crack is increased as the crack is blunted by up to thirteen atomic layers, but only by a relatively modest amount for a crack with a sharp 60$^\\circ$ corner. The effect of the blunting is far less than would be expected from a smoothly blunted crack; the sharp corners preserve the stress concentration, reducing the effect of the blunting. However, for some material parameters blunting changes the preferred deformation mode from brittle cleavage to dislocation emission. In such materials, the absorption of preexisting dislocations by the crack tip can cause the crack tip to be locally arrested, causing a significant increase in the microscopic toughness of the crack tip. Continuum plasticity models have shown that even a moderate increase in the microscopic toughness can lead to an increase in the macroscopic fracture toughne...

  11. Overcoming the brittleness of glass through bio-inspiration and micro-architecture

    Science.gov (United States)

    Mirkhalaf, M.; Dastjerdi, A. Khayer; Barthelat, F.

    2014-01-01

    Highly mineralized natural materials such as teeth or mollusk shells boast unusual combinations of stiffness, strength and toughness currently unmatched by engineering materials. While high mineral contents provide stiffness and hardness, these materials also contain weaker interfaces with intricate architectures, which can channel propagating cracks into toughening configurations. Here we report the implementation of these features into glass, using a laser engraving technique. Three-dimensional arrays of laser-generated microcracks can deflect and guide larger incoming cracks, following the concept of ‘stamp holes’. Jigsaw-like interfaces, infiltrated with polyurethane, furthermore channel cracks into interlocking configurations and pullout mechanisms, significantly enhancing energy dissipation and toughness. Compared with standard glass, which has no microstructure and is brittle, our bio-inspired glass displays built-in mechanisms that make it more deformable and 200 times tougher. This bio-inspired approach, based on carefully architectured interfaces, provides a new pathway to toughening glasses, ceramics or other hard and brittle materials.

  12. Molecular statics simulation of crack propagation in {alpha}-Fe using EAM potentials

    Energy Technology Data Exchange (ETDEWEB)

    Shastry, V.; Farkas, D. [Virginia Polytechnic Inst. and State Univ., Blacksburg, VA (United States). Dept. of Materials Science and Engineering

    1996-12-01

    The behavior of mode 1 cracks in {alpha}-Fe is investigated using molecular statics methods with embedded atom (EAM) potentials. A double ended crack of finite size embedded in a cylindrical simulation cell and fixed boundary conditions are prescribed along the periphery of the cell, whereas periodic boundary conditions are imposed parallel to the crack front. The displacement field of the finite crack is represented by that of an equivalent pileup of opening dislocations distributed in a manner consistent with the anisotropy of the crystal and traction free conditions of the crack faces. The crack lies on the {l_brace}110{r_brace} plane and the crack front is located either along <100>< <110> or <111> directions. The crack tip response is rationalized in terms of the surface energy ({gamma}{sub s}) of the cleavage plane and the unstable stacking energies ({gamma}{sub us}) of the slip planes emanating from the crack front.

  13. Numerical Simulation on Failure Process in Brittle and Heterogeneous Matrix Filled with Randomly Distributed Particles

    Institute of Scientific and Technical Information of China (English)

    ZHANG Yafang; TANG Chun'an; LIU Hao

    2006-01-01

    Based on an essential assumption of meso-heterogeneity of material, the macro characteristic of composite reinforced with particles, the crack initiation, propagation and the failure process in composite were studied by using a numerical code. The composite is subjected to a uniaxial tension, and stiff or soft particles are distributed at random manner but without overlapping or contacting. The effect of reinforcement particle properties on the fracture process and mechanism of composite with brittle matrix, furthermore, the influence of the particle volumetric fraction is also investigated. Numerical results present the different failure mode and re-produce the crack initiation, propagation and coalescence in brittle and heterogeneous matrix. The mechanism of such failure was also elucidated.

  14. Dynamic propagation of a weak-discontinuous interface crack between two dissimilar functionally graded layers under anti-plane shear

    Energy Technology Data Exchange (ETDEWEB)

    Shin, Jeong Woo [Korea Aerospace Research Institute, Daejeon (Korea, Republic of); Lee, Young Shin [Chungnam National University, Daejeon (Korea, Republic of)

    2011-10-15

    The dynamic propagation of an interface crack between two functionally graded material (FGM) layers under anti-plane shear is analyzed using the integral transform method. The properties of the FGM layers vary continuously along their thicknesses. The properties of the two FGM layers vary and the two layers are connected weak-discontinuously. A constant velocity Yoffe-type moving crack is considered. The Fourier transform is used to reduce the problem to a dual integral equation, which is then expressed to a Fredholm integral equation of the second kind. Numerical values on the dynamic energy release rate (DERR) are presented for the FGM to show the effect of the gradient of material properties, crack moving velocity, and thickness of FGM layers. The following are helpful to increase resistance to interface crack propagation in FGMs: a) increasing the gradient of material properties, b) an increase of shear modulus and density from the interface to the upper and lower free surface, and c) increasing the thickness of the FGM layer. The DERR increases or decreases with increase of the crack moving velocity.

  15. Modelling with the X-FEM the dynamic propagation and arrest of a cleavage crack in PWR ferritic steel

    International Nuclear Information System (INIS)

    This PhD thesis is a study of dynamic cleavage crack propagation and arrest in a PWR steel. It is first recalled that a good understanding of phenomena involved in dynamic fracture mechanics implies good experimental data as well as an efficient numerical tool. The extended Finite Element Method is implanted in the French software Cast3M. It enables to simulate crack growth without any re-meshing. Two techniques are proposed: the level set functions update on an auxiliary grid, and the non-conforming partitioning integration to avoid fields projection in plasticity case. Experimental fracture tests are performed on three configurations: CT specimen, ring under compression in both mode I and mixed mode. Crack speed is measured. Fractography assign cleavage as responsible of fracture. A propagation model based on the principal stress evaluated at the crack tip is identified. Critical cleavage stress is found to depend on rate of phenomena. This model permits to predict accurately by numerical simulation, the crack behavior which is observed experimentally. (author)

  16. Hydrogen-induced cracking of commercial purity titanium

    International Nuclear Information System (INIS)

    Slow straining of compact tension specimens of commercial-purity titanium has been employed for assessing the likelihood of failure due to hydrogen pick-up in titanium containers for nuclear fuel waste disposal. Results indicate that slow crack growth occurs by a ductile tearing process at low hydrogen concentrations. No fast crack growth occurs at such hydrogen levels, apparently because ductile collapse relaxes the stresses and prevents the attainment of a sufficiently high stress intensity for fast crack initiation. Fast propagation of a brittle crack was observed only at hydrogen concentrations above a critical value that depended upon the material involved and the orientation of the crack relative to the manufactured microstructure. An empirical relationship suggests that the higher the strength of the titanium involved the lower is the critical hydrogen level for brittle failure. Both the distribution of residual β-phase and the texture of the fabricated material influence the susceptibility of a particular specimen orientation to fast fracture. (author)

  17. Integrated FEM-DBEM simulation of crack propagation in AA2024-T3 FSW butt joints considering manufacturing effects

    DEFF Research Database (Denmark)

    Sonne, Mads Rostgaard; Carlone, P.; Citarella, R.;

    2015-01-01

    This paper deals with a numerical and experimental investigation on the influence of residual stresses on fatigue crack growth in AA2024-T3 friction stir welded butt joints. An integrated FEM-DBEM procedure for the simulation of crack propagation is proposed and discussed. A numerical FEM model...... of the contour method. The computed stress field is transferred to a DBEM environment and superimposed to the stress field produced by a remote fatigue traction load applied on a friction stir welded cracked specimen. Numerical results are compared with experimental data showing good agreement and highlighting...... of the welding process of precipitation hardenable AA2024-T3 aluminum alloy is employed to infer the process induced residual stress field. The reliability of the FEM simulations with respect to the induced residual stresses is assessed comparing numerical outcomes with experimental data obtained by means...

  18. Behavior of Fatigue Crack Propagation for Grade 2 Titanium on the Hydride Formation

    International Nuclear Information System (INIS)

    Fatigue crack growth tests were carried out to investigate the crack growth behavior of hydrided ASTM Grade 2 Titanium plate at 25 .deg. C and 300 .deg. C. The hydride in the α type titanium was formed by ingressing H2 gas(100-300mbar) at 300 .deg. C-500 .deg. C. Fatigue crack growth rates of the Ti specimens at 300 .deg. C were higher than the growth rates at room temperature. The fatigue crack growth rates along the rolling direction were always higher than those of along the transverse rolling direction. The fatigue crack growth rate of hydrogen charged Ti was strongly dependent on the crack plane orientation in the rolled sheet and the arrangement of hydrides relative to the crack growth direction

  19. Initiation and propagation laws of the glass cracks in specimens subjected to normal loading under the action of symmetric wedges

    Institute of Scientific and Technical Information of China (English)

    WAN Zhen-ping; LIU Ya-jun; TANG Yong; YE Bang-yan

    2006-01-01

    With more and more applications of glass in advanced fields of science,the demand for glass machining precision has increased greatly.More and more attention is being paid to glass cutting because precise glass parts with various shapes can be obtained at high efficiency and low cost.To improve the machining precision of part surfaces and to facilitate tool design and cutting parameter selection,the initiation and propagation laws of glass cracks in specimens subjected to normal loading by symmetric wedges were investigated.Research results show that initiation and propagation laws are the same with interior symmetric wedge angles of 30°-120°,while the laws are different with interior symmetric wedge angles equal to or more than ≥150°.The relationship between medial crack length and normal loading was also investigated when specimens were indented by symmetrical wedges with interior angles of 30° -120°.

  20. Fatigue crack propagation behavior and fracture toughness in a Ni-free ZrCuFeAlAg bulk metallic glass

    International Nuclear Information System (INIS)

    The fatigue crack propagation and fracture toughness of a Ni-free Zr60.14Cu22.31Fe4.85Al9.7Ag3 bulk metallic glass (BMG) have been studied by using single edge notched beam (SE(B)) samples prepared from the as-cast BMG plates. It is shown that the metallic glass follows similar fatigue crack propagation behavior to traditional ductile polycrystalline metals, i.e., exhibiting “S” shape of da/dN ∼ ΔK curve with a fatigue threshold (ΔKth) of 3.71 MPa√m and a Paris law exponent of 3.52 in Paris regime. The fatigue-fractured surfaces show universal fatigue striations at different stress intensity levels. The striation spacing (d) fits well with the fatigue crack propagation rate (da/dN) in high stress intensity regime, but deviates significantly from crack propagation rate in low stress intensity regime, i.e., d is larger than da/dN, reflecting that the crack propagation in low stress intensity range was driven by the accumulation of damage from a number of cyclic loadings. A shear slip pair model based on STZ theory and linear-elastic-fracture mechanics (LEFM) analysis are established to interpret the mechanism of fatigue striation formation and crack propagation of the BMG. In addition, the fracture toughness of the BMG was also studied by three-point bending test of pre-cracked samples, which yields a high KJ value of 116.7 MPa√m. The high fracture toughness is believed to be related to the high Poisson’s ratio (ν = 0.368) of the BMG, which helps to the formation of abundant shear bands in front of crack tip and to the retardation of crack propagation by crack path deflection

  1. Metal magnetic memory technique used to predict the fatigue crack propagation behavior of 0.45%C steel

    Science.gov (United States)

    Chongchong, Li; Lihong, Dong; Haidou, Wang; Guolu, Li; Binshi, Xu

    2016-05-01

    Monitoring fatigue crack propagation behavior of ferromagnetic components is very important. In this paper, the tension-tension fatigue tests of center cracked tension (CCT) specimens were carried out; the variation regularity of both tangential and normal components of magnetic signals during fatigue process were investigated. The results showed that the initial abnormal signals which appeared at the notch were reversed after cyclic loading. The abnormal magnetic signals became more significant with the increase of fatigue cycles and reversed again after failure. The characteristic parameters, i.e., the peak value of tangential component, Btp, and maximum gradient value of normal component, Km, showed similar variation trends during the fatigue process, which can be divided into three different stages. An approximate linear relationship was found between the characteristic parameters and fatigue crack length 2a. The feasibility of predicting the fatigue crack propagation using the abnormal magnetic signals was discussed. What's more, the variation and distribution of the magnetic signals were also analyzed based on the theory of magnetic charge.

  2. Fatigue Analysis of the Piston Rod in a Kaplan Turbine Based on Crack Propagation under Unsteady Hydraulic Loads

    Science.gov (United States)

    Liu, X.; Y Luo, Y.; Wang, Z. W.

    2014-03-01

    As an important component of the blade-control system in Kaplan turbines, piston rods are subjected to fluctuating forces transferred by the turbines blades from hydraulic pressure oscillations. Damage due to unsteady hydraulic loads might generate unexpected down time and high repair cost. In one running hydropower plant, the fracture failure of the piston rod was found twice at the same location. With the transient dynamic analysis, the retainer ring structure of the piston rod existed a relative high stress concentration. This predicted position of the stress concentration agreed well with the actual fracture position in the plant. However, the local strain approach was not able to explain why this position broke frequently. Since traditional structural fatigue analyses use a local stress strain approach to assess structural integrity, do not consider the effect of flaws which can significantly degrade structural life. Using linear elastic fracture mechanism (LEFM) approaches that include the effect of flaws is becoming common practice in many industries. In this research, a case involving a small semi-ellipse crack was taken into account at the stress concentration area, crack growth progress was calculated by FEM. The relationship between crack length and remaining life was obtained. The crack propagation path approximately agreed with the actual fracture section. The results showed that presence of the crack had significantly changed the local stress and strain distributions of the piston rod compared with non-flaw assumption.

  3. Crack initiation and propagation paths in small diameter FSW 6082-T6 aluminium tubes under fatigue loading

    Directory of Open Access Journals (Sweden)

    Roberto Tovo

    2016-03-01

    Full Text Available This paper reports results of fatigue tests of friction stir welded (FSW aluminium tubes. Relatively small 38 mm diameter tubes were used and hence an automated FSW process using a retracting tool was designed for this project, as the wall thickness of the aluminium tube was similar to the diameter of the FSW tool. This is a more complex joint geometry to weld than the more usual larger diameter tube reported in the literature. S-N fatigue testing was performed using load ratios of R = 0.1 and R = -1. Crack path analysis was performed using both low magnification stereo microscopy and scanning electron microscopy, in order to identify crack initiation sites and to determine the direction of crack propagation. Work is still in progress to follow the crack path through the various microstructural zones associated with the weld. A simple statistical analysis was used to characterize the most typical crack initiation site. This work forms part of a wider project directed at determining multiaxial fatigue design rules for small diameter 6082-T6 aluminium tubes that could be of use in the ground vehicle industry.

  4. Fatigue Analysis of the Piston Rod in a Kaplan Turbine Based on Crack Propagation under Unsteady Hydraulic Loads

    International Nuclear Information System (INIS)

    As an important component of the blade-control system in Kaplan turbines, piston rods are subjected to fluctuating forces transferred by the turbines blades from hydraulic pressure oscillations. Damage due to unsteady hydraulic loads might generate unexpected down time and high repair cost. In one running hydropower plant, the fracture failure of the piston rod was found twice at the same location. With the transient dynamic analysis, the retainer ring structure of the piston rod existed a relative high stress concentration. This predicted position of the stress concentration agreed well with the actual fracture position in the plant. However, the local strain approach was not able to explain why this position broke frequently. Since traditional structural fatigue analyses use a local stress strain approach to assess structural integrity, do not consider the effect of flaws which can significantly degrade structural life. Using linear elastic fracture mechanism (LEFM) approaches that include the effect of flaws is becoming common practice in many industries. In this research, a case involving a small semi-ellipse crack was taken into account at the stress concentration area, crack growth progress was calculated by FEM. The relationship between crack length and remaining life was obtained. The crack propagation path approximately agreed with the actual fracture section. The results showed that presence of the crack had significantly changed the local stress and strain distributions of the piston rod compared with non-flaw assumption

  5. Evaluation of Probabilistic Fatigue Crack Propagation Models in Mg-Al-Zn Alloys Under Maximum Load Conditions Using Residual of Random Variable

    Energy Technology Data Exchange (ETDEWEB)

    Choi, Seon Soon [Sahmyook University, Seoul (Korea, Republic of)

    2015-01-15

    The primary aim of this paper is to evaluate the probabilistic fatigue crack propagation models using the residual of a random variable and to present the probabilistic model fit for the probabilistic fatigue crack growth behavior in Mg-Al-Zn alloys under maximum load conditions. The models used in this study were prepared by applying a random variable to empirical fatigue crack propagation models such as the Paris-Erdogan model, Walker model, Forman model, and modified Forman model. It was verified that the good models for describing the stochastic variation of the fatigue crack propagation behavior in Mg-Al-Zn alloys under maximum load conditions were the ‘probabilistic Paris-Erdogan model’ and ‘probabilistic Walker model’. The influence of the maximum load conditions on the stochastic variation of fatigue crack growth is also considered.

  6. Environmental fatigue of an Al-Li-Cu alloy. Part 1: Intrinsic crack propagation kinetics in hydrogenous environments

    Science.gov (United States)

    Piascik, Robert S.; Gangloff, Richard P.

    1991-01-01

    Deleterious environmental effects on steady-state, intrinsic fatigue crack propagation (FCP) rates (da/dN) in peak aged Al-Li-Cu alloy 2090 are established by electrical potential monitoring of short cracks with programmed constant delta K and K(sub max) loading. The da/dN are equally unaffected by vacuum, purified helium, and oxygen but are accelerated in order of decreasing effectiveness by aqueous 1 percent NaCl with anodic polarization, pure water vapor, moist air, and NaCl with cathodic polarization. While da/dN depends on delta K(sup 4.0) for the inert gases, water vapor and chloride induced multiple power-laws, and a transition growth rate 'plateau'. Environmental effects are strongest at low delta K. Crack tip damage is ascribed to hydrogen embrittlement because of the following: (1) accelerated da/dN due to part-per-million levels of H2O without condensation; (2) impeded molecular flow model predictions of the measured water vapor pressure dependence of da/dN as affected by mean crack opening; (3) the lack of an effect of film-forming O2; (4) the likelihood for crack tip hydrogen production in NaCl, and (5) the environmental and delta K-process zone volume dependencies of the microscopic cracking modes. For NaCl, growth rates decrease with decreasing loading frequency, with the addition of passivating Li2CO3, and upon cathodic polarization. These variables increase crack surface film stability to reduce hydrogen entry efficiency. The hydrogen environmental FCP resistance of 2090 is similar to other 2000 series alloys and is better than 7075.

  7. Environmental fatigue of an Al-Li-Cu alloy. I - Intrinsic crack propagation kinetics in hydrogenous environments

    Science.gov (United States)

    Piascik, Robert S.; Gangloff, Richard P.

    1991-01-01

    Deleterious environmental effects on steady-state, intrinsic fatigue crack propagation (FCP) rates (da/dN) in peak aged Al-Li-Cu alloy 2090 are established by electrical potential monitoring of short cracks with programmed constant delta K and K(sub max) loading. The da/dN are equally unaffected by vacuum, purified helium, and oxygen but are accelerated in order of decreasing effectiveness of aqueous 1 percent NaCl with anodic polarization, pure water vapor, moist air, and NaCl with cathodic polarization. While da/dN depends on delta K(sup 4.0) for the inert gases, water vapor and chloride induced multiple power-laws, and a transition growth rate 'plateau'. Environmental effects are strongest at low delta K. Crack tip damage is ascribed to hydrogen embrittlement because of the following: (1) accelerated da/dN due to part-per-million levels of H2O without condensation; (2) impeded molecular flow model predictions of the measured water vapor pressure dependence of da/dN as affected by mean crack opening; (3) the lack of an effect of film-forming O2; (4) the likelihood for crack tip hydrogen production in NaCl; and (5) the environmental and delta K-process zone volume dependencies of the microscopic cracking modes. For NaCl, growth rates decrease with decreasing loading frequency, with the addition of passivating Li2CO3, and upon cathodic polarization. These variables increase crack surface film stability to reduce hydrogen entry efficiency. The hydrogen environmental FCP resistance of 2090 is similar to other 2000 series alloys and is better than 7075.

  8. AZ31B镁合金焊接接头的疲劳裂纹扩展行为%Fatigue Crack Propagation Behavior of as-Extruded AZ31B Mg Alloy Welded Joint

    Institute of Scientific and Technical Information of China (English)

    张红霞; 裴飞飞; 闫志峰; 王文先; 梁培阳; 李娟; 卫英慧

    2012-01-01

    The fatigue crack propagation behavior of as-extruded AZ31B magnesium alloy welded joint and heat affected zone have been studied.Compact tensions [C(T)] of welded joint [L-T(W)] and heat affected zone(welded joint is parallel [T-L(H)]and vertical [L-T(H)] to the extruded direction) were researched.Results indicate that the crack propagation direction is parallel to the extrusion direction for L-T(W); fatigue crack propagation rate is a rapid-slow process.T-L(H) is parallel to the notch direction and L-T(H) can be divided into two states (i.e.,parallel to or angularly deflected towards the notch direction);crack propagation rate initially goes through a rapid course before it slows down.The fracture modes of crack tip remain a mixed-mode of transgranular and intergranular fractures.The fatigue fracture consists of quasi-cleavage and is a brittle fracture.%对AZ31B镁合金焊接接头和热影响区的疲劳裂纹扩展行为进行研究,分析了焊接接头[L-T(W)]和热影响区的紧凑拉伸试验[C(T)],其中热影响区的C(T)试验包括焊缝平行于挤压方向[T-L(H)]和垂直于挤压方向[L-T(H)]两种.结果表明:对于L-T(W)试样,裂纹沿挤压方向扩展,裂纹扩展经历先快后慢的扩展过程;T-L(H)试样裂纹平行于缺口方向扩展,L-T(H)试样裂纹为平行于缺口方向和与缺口成一定角度两种扩展方向,裂纹扩展经历先慢后快的扩展过程.裂纹尖端扩展为穿晶和沿晶的混合模式,疲劳断口为准解理特征的脆性断口.

  9. Atomistic study of crack propagation and dislocation emission in Cu-Ni multilayers

    Energy Technology Data Exchange (ETDEWEB)

    Clinedinst, J.; Farkas, D. [Virginia Polytechnic Inst. and State Univ., Blacksburg, VA (United States). Dept. of Materials Science and Engineering

    1997-09-01

    The authors present atomistic simulations of the crack tip configuration in multilayered Cu-Ni materials. The simulations were carried out using molecular statics and EAM potentials. The atomistic structure of the interface was studied first for a totally coherent structure. Cracks were simulated near a Griffith condition in different possible configurations of the crack plane and front with respect to the axis of the layers. Results show that interface effects predominantly control the mechanical behavior of the system studied.

  10. Multiple crack propagation by DBEM in a riveted butt-joint: a simplified bidimensional approach

    Directory of Open Access Journals (Sweden)

    R. Citarella

    2016-03-01

    Full Text Available A Multi-Site Damage (MSD crack growth simulation is presented, carried out by means of Dual Boundary Element Method (DBEM, in a two-dimensional analysis of a cracked butt-joint made of aluminium 2024 T3. An equivalent crack length is proposed for an approximated 2D analysis of a 3D problem where the crack front assumes a part elliptical shape due to secondary bending effects. The assumptions made to perform such simplified bidimensional analyses are validated by comparing numerical results with experimental data, the latter obtained from a fatigue tested riveted butt-joint.

  11. Crack initiation and growth in welded structures; Amorcage et propagation de la fissuration dans les jonctions soudees

    Energy Technology Data Exchange (ETDEWEB)

    Assire, A

    2000-10-13

    results. Concerning local approach, intergranular creep damage model of the Ecole des Mines de Paris is used for crack initiation and growth under creep and creep fatigue loading. Crack propagations are simulated with an adaptive re-meshing technique and are compared with experimental results for crack located in weld and base metal. A sensibility analysis shows that crack propagation strongly depend on the characteristic distance, which is needed to simulate crack growth with local approach, for the weld metal parameters. (author)

  12. Study of the initiation and the propagation of cracks under 3D thermal cyclic loading; Etude de l'amorcage et de la propagation des fissures sous chargement thermique cyclique 3D

    Energy Technology Data Exchange (ETDEWEB)

    Ancelet, O

    2005-07-01

    The incident which has occurred on the Civaux power plant has shown the noxiousness of thermal loading and the difficulty to take it into account at design level. The objective of this report is to study the initiation and the propagation of crack under thermal loading. In this aim the CEA has developed a new experiment named FAT3D. The various experiments carried out showed the harmfulness of a thermal loading, which makes it possible to rapidly initiate a network of cracks and to propagate one (or some) cracks through the totally thickness of the component under certain conditions. These experimental results associated with a mechanical analysis put at fault the usual criteria of damage based on the variations of the equivalent strain. In addition, the study of the propagation stage shows the importance of the plasticity which, in the case of a thermal loading, slows down the propagation of the crack. (author)

  13. Correlation of the positive stress ratio effects on fatigue crack propagation rate of aluminium alloys based on a new parameter da/dS

    Institute of Scientific and Technical Information of China (English)

    LU Xia-mei; MA Yun-fei; ZHANG Jia-zhen

    2008-01-01

    In-situ SEM (Scanning Electron Microscope) observation of fatigue crack propagation in aluminium alloys reveals that crack growth occurs in a continuous way over the time period during the load cycle. Based on this observation, a new parameter da/dS is introduced to describe the fatigue crack propagation rate, which de-fines the fatigue crack propagation rate with the change of the applied stress at any moment of a stress cycle. The relationship is given between this new parameter and the conventional used parameter da/dN which de-scribes the fatigue crack propagation rate per stress cycle. Using this new parameter, an analysis has been per-formed and a model has been set up to consider the effect of the applied stress ratio on the fatigue crack propagation rate. The obtained results have been used to correlate the published test data and a good correlation has been achieved. This method is very easy to use and no fatigue crack closure measurement is needed, therefore this model is significant in engineering application.

  14. Crack Propagation on ESE(T) Specimens Strengthened with CFRP Sheets

    DEFF Research Database (Denmark)

    Hansen, Christian Skodborg; Jensen, Peter Holmstrøm; Dyrelund, Jens;

    2009-01-01

    In this paper fatigue tests on side notched steel test specimens strengthened with adhesive bonded fibre reinforced polymer (FRP) sheets are presented. The specimens are subject to crack growth both in the steel and bond line. Influence of the load ratio and initial crack length on the overall...

  15. Fatigue crack propagation resistance of virgin and highly crosslinked, thermally treated ultra-high molecular weight polyethylene.

    Science.gov (United States)

    Gencur, Sara J; Rimnac, Clare M; Kurtz, Steven M

    2006-03-01

    To prolong the life of total joint replacements, highly crosslinked ultra-high molecular weight polyethylenes (UHMWPEs) have been introduced to improve the wear resistance of the articulating surfaces. However, there are concerns regarding the loss of ductility and potential loss in fatigue crack propagation (FCP) resistance. The objective of this study was to evaluate the effects of gamma radiation-induced crosslinking with two different post-irradiation thermal treatments on the FCP resistance of UHMWPE. Two highly crosslinked and one virgin UHMWPE treatment groups (ram-extruded, orthopedic grade, GUR 1050) were examined. For the two highly crosslinked treatment groups, UHMWPE rods were exposed to 100 kGy and then underwent post-irradiation thermal processing either above the melt temperature or below the melt temperature (2 h-150 degrees C, 110 degrees C). Compact tension specimens were cyclically loaded to failure and the fatigue crack growth rate, da/dN, vs. cyclic stress intensity factor, DeltaK, behavior was determined and compared between groups. Scanning electron microscopy was used to examine fracture surface characteristics. Crosslinking was found to decrease the ability of UHMWPE to resist crack inception and propagation under cyclic loading. The findings also suggested that annealing as a post-irradiation treatment may be somewhat less detrimental to FCP resistance of UHMWPE than remelting. Scanning electron microscopy examination of the fracture surfaces demonstrated that the virgin treatment group failed in a more ductile manner than the two highly crosslinked treatment groups.

  16. Subcritical crack propagation due to chemical rock weakening: macroscale chemo-plasticity and chemo-elasticity modeling

    Science.gov (United States)

    Hueckel, T.; Hu, M.

    2015-12-01

    Crack propagation in a subcritically stressed rock subject to chemically aggressive environment is analyzed and numerically simulated. Chemically induced weakening is often encountered in hydraulic fracturing of low-permeability oil/gas reservoirs and heat reservoirs, during storage of CO2 and nuclear waste corroding canisters, and other circumstances when rock matrix acidizing is involved. Upon acidizing, mineral mass dissolution is substantially enhanced weakening the rock and causing crack propagation and eventually permeability changes in the medium. The crack process zone is modeled mathematically via a chemo-plastic coupling and chemo-elastic coupling model. In plasticity a two-way coupling is postulated between mineral dissolution and a yield limit of rock matrix. The rate of dissolution is described by a rate law, but the mineral mass removal per unit volume is also a function of a variable internal specific surface area, which is in turn affected by the micro-cracking (treated as a plastic strain). The behavior of the rock matrix is modeled as rigid-plastic adding a chemical softening capacity to Cam-Clay model. Adopting the Extended Johnson's approximation of processes around the crack tip, the evolution of the stress field and deformation as a function of the chemically enhanced rock damage is modeled in a simplified way. In addition, chemical reactive transport is made dependent on plastic strain representing micro-cracking. Depending on mechanical and chemical boundary conditions, the area of enhanced chemical softening is near or somewhat away from the crack tip.In elasticity, chemo-mechanical effect is postulated via a chemical volumetric shrinkage strain proportional to mass removal variable, conceived analogously to thermal expansion. Two versions are considered: of constant coefficient of shrinkage and a variable one, coupled to deviatoric strain. Airy Potential approach used for linear elasticity is extended considering an extra term, which is

  17. Experimental simulation of frost wedging-induced crack propagation in alpine rockwall

    Science.gov (United States)

    Jia, Hailiang; Leith, Kerry; Krautblatter, Michael

    2016-04-01

    Frost wedging is widely presumed to be the principal mechanism responsible for shattering jointed low-porosity rocks in high alpine rockwalls. The interaction of ice and rock physics regulates the efficacy of frost wedging. In order to better understand temporal aspects of this interaction, we present results of a series of laboratory experiments monitoring crack widening as a result of ice formation in an artificial crack (4mm wide, 80mm deep) cut 20 mm from the end of a rectangular granite block. Our results indicate that i) freezing direction plays a key role in determining the magnitude of crack widening; in short-term (1 day) experiments, maximum crack widening during top-down freezing (associated with 'autumn' conditions) was around 0.11mm, while inside-out freezing (resulting from 'spring' conditions) produced only 0.02 mm of deformation; ii) neither ice, nor water pressure (direct tension and hydraulic fracturing respectively) caused measurable irreversible crack widening during short-term tests, as the calculated maximum stress intensity at the crack tip was less than the fracture toughness of our granite sample; iii) development of ice pressure is closely related to the mechanical properties of the fracture in which it forms, and as such, the interaction of ice and rock is intrinsically dynamic; iv) irreversible crack widening (about 0.03mm) was only observed following a long-term (53 day) experiment representing a simplified transition from autumn to winter conditions. We suggest this is the result of stress corrosion aided by strong opening during freezing, and to a lesser degree by ice segregation up to one week after the initial freezing period, and downward migration of liquid water during the remainder of the test. Our results suggest the fundamental assumption of frost wedging, that rapid freezing from open ends of cracks can seal water inside the crack and thus cause damage through excessive stresses induced by volumetric expansion seems

  18. The Crack Initiation and Propagation in threshold regime and S-N curves of High Strength Spring Steels

    Science.gov (United States)

    Gubeljak, N.; Predan, J.; Senčič, B.; Chapetti, M. D.

    2016-03-01

    An integrated fracture mechanics approach is proposed to account for the estimation of the fatigue resistance of component. Applications, estimations and results showed very good agreements with experimental results. The model is simple to apply, accounts for the main geometrical, mechanical and material parameters that define the fatigue resistance, and allows accurate predictions. It offers a change in design philosophy: It could be used for design, while simultaneously dealing with crack propagation thresholds. Furthermore, it allows quantification of the material defect sensitivity. In the case of the set of fatigue tests carried out by rotational bending of specimens without residual stresses, the estimated results showed good agreement and that an initial crack length of 0.5 mm can conservatively explain experimental data. In the case of fatigue tests carried out on the springs at their final condition with bending at R = 0.1 our data shows the influence of compressive residual stresses on fatigue strength. Results also showed that the procedures allow us to analyze the different combinations of initial crack length and residual stress levels, and how much the fatigue resistance can change by changing that configuration. For this set of tests, the fatigue resistance estimated for an initial crack length equal to 0.35 mm, can explain all testing data observed for the springs.

  19. The Molecular Volcano Revisited: Determination of Crack Propagation and Distribution During the Crystallization of Nanoscale Amorphous Solid Water Films.

    Energy Technology Data Exchange (ETDEWEB)

    May, Robert A.; Smith, R. Scott; Kay, Bruce D.

    2012-02-02

    Temperature programmed desorption (TPD) is utilized to determine the length distribution of cracks formed through amorphous solid water (ASW) during crystallization. This distribution is determined by monitoring how the thickness of an ASW overlayer alters desorption of an underlayer of O2. As deposited the ASW overlayer prevents desorption of O2. During crystallization, cracks form through the ASW overlayer and open a path to vacuum which allows O2 to escape in a rapid episodic release known as the 'molecular volcano'. Sufficiently thick ASW overlayers further trap O2 resulting in a second O2 desorption peak commensurate with desorption of the last of the ASW overlayer. The evolution of this trapping peak with overlayer thickness is the basis for determining the distribution of crystallization induced cracks through the ASW. Reflection adsorption infrared spectroscopy (RAIRS) and TPD of multicomponent parfait structures of ASW, O2 and Kr indicate that a preponderance of these cracks propagate down from the outer surface of the ASW.

  20. Fatigue crack propagation resistance of cemented carbides; Resistencia a la propagacion de fisuras por fatiga en carburos cementados

    Energy Technology Data Exchange (ETDEWEB)

    Torres, Y.; Rodriguez, S.; Llanes, L.; Anglada, M.

    2001-07-01

    It is studied the fatigue crack growth behavior of two grades of WC-Co cemented carbides, both with a 10%{sub w}t of Co but with different carbide grain size, 0,8 and 2,5 {mu}m. Crack growth kinetics, measured under different load ratios, is described using an alternative form to the Paris equation. hence, it is used a model that takes into account both maximum and range of the applied stress intensity factor, k{sub m}ax and {delta}K respectively, within an equation of the form da/dN=f(K{sub m}ax, {delta}K). It is observed a significant dependence with respect to K{sub m}ax, yielding evidence of the prominence of static modes of rupture. Under these considerations, the fatigue crack growth sensitivity of the materials studied is evaluated. Finally, the damage mechanisms associated with stable and unstable fatigue crack propagation are analyzed. (Author) 11 refs.

  1. In situ TEM study of the effect of M/A films at grain boundaries on crack propagation in an ultra-fine acicular ferrite pipeline steel

    International Nuclear Information System (INIS)

    Microstructural refinement of structural materials generally improves their tensile properties but deteriorates their fatigue properties. However, pipeline steels with ultra-fine acicular ferrite (UFAF) possess not only high strength and toughness, but also a low fatigue-crack-growth rate (FCGR) and long fatigue-propagation life. In this paper, the micro-fracture mechanisms of an UFAF pipeline steel are investigated by in situ tensile testing in a transmission electron microscope. The results indicate that a grain-boundary-film structure composed of martensite/austenite could significantly influence the crack propagating behavior in the UFAF steel, consequently lowering the FCGR by enhancing roughness-induced crack closure during cyclic loading

  2. FRACTAL RESEARCH ON CRACKS PROPAGATION OF GAS PIPELINE X52 STEEL WELDING LINE UNDER HYDROGEN ENVIRONMENT

    Institute of Scientific and Technical Information of China (English)

    S.H. Dong; Y.M. Lu; Y. Zhang; Q. Wu

    2001-01-01

    Based on the theory of hydrogen enhanced localized plasticity of the hydrogen induced cracking and considered the effect of residual stress produced by eliminated stress heattreatment, a fractal model of hydrogen induced cracking was presented, and a relationship among the effective surface energy T( H), fractal dimension D and stress intensity factor of hydrogen induced cracking, KIH, for welding pipeline under hydrogen environment was set up, from which the relationship of D and KIsCC is obtained. The model was verified experimentally to be correct.

  3. Steadiness and stop of brittle fracture driven by the forces in different distances

    Institute of Scientific and Technical Information of China (English)

    和雪松; 李世愚; 滕春凯

    2005-01-01

    Based on the principle of fracture mechanics, the stop criterion of brittle fracture is proposed and the equation of minimal crack stop is given. By using the zero frequency Green function, the steadiness and stop of brittle fracture driven by the concentrated force and simple distributed forces in different locales are analyzed. The critical loading, unsteady boundary line and location of stop points under some typical conditions are calculated. The steady growth caused by the near forces is significant in interpreting the creep and the forming of some tectonics. Whereas the unsteady propagation caused by the forces in different distances from the crack is significant in interpreting the occurring and stop of earthquakes. It is suggested that the strong earthquakes may be the result of compound of the near-field and far-field forces. The results of this paper are also valuable for investigation of the mechanism of induced earthquake.

  4. Influence of the residual stresses on crack initiation in brittle materials and structures; Prise en compte des contraintes residuelles dans un critere d'amorcage en rupture fragile

    Energy Technology Data Exchange (ETDEWEB)

    Henninger, C

    2007-11-15

    Many material assemblies subjected to thermo-mechanical loadings develop thermal residual stresses which modify crack onset conditions. Besides if one of the components has a plastic behaviour, plastic residual deformations may also have a contribution. One of the issues in brittle fracture mechanics is to predict crack onset without any pre-existing defect. Leguillon proposed an onset criterion based on both a Griffth-like energetic condition and a maximum stress criterion. The analysis uses matched asymptotics and the theory of singularity. The good fit between the model and experimental measurements led on homogeneous isotropic materials under pure mechanical loading incited us to take into account residual stresses in the criterion. The comparison between the modified criterion and the experimental measurements carried out on an aluminum/epoxy assembly proves to be satisfying concerning the prediction of failure of the interface between the two components. Besides, it allows, through inversion, identifying the fracture properties of this interface. The modified criterion is also applied to the delamination of the tile/structure interface in the plasma facing components of the Tore Supra tokamak. Indeed thermal and plastic residual stresses appear in the metallic part of these coating tiles. (author)

  5. The Release of Trapped Gases from Amorphous Solid Water Films: I. “Top-Down” Crystallization-Induced Crack Propagation Probed using the Molecular Volcano

    Energy Technology Data Exchange (ETDEWEB)

    May, Robert A.; Smith, R. Scott; Kay, Bruce D.

    2013-03-14

    In this (Paper I) and the companion paper (Paper II) we investigate the mechanisms for the release of trapped gases from underneath of amorphous solid water (ASW) films. In prior work, we reported the episodic release of trapped gases in concert with the crystallization ASW, a phenomenon that we termed the "molecular volcano". The observed abrupt desorption is due to the formation of cracks that span the film to form a connected pathway for release. In this paper we utilize the "molecular volcano" desorption peak to characterize the formation of crystallization-induced cracks. We find that the crack length and distribution are independent of the trapped gas (Ar, Kr, Xe, CH4, N2, O2 or CO). Selective placement of the inert gas layer is used to show that cracks form near the top of the film and propagate downward into the film. Isothermal experiments reveal that, after some induction time, cracks propagate linearly in time with an Arrhenius dependent velocity corresponding to an activation energy of 54 kJ/mol. This value is consistent with the crystallization growth rate reported by others and establishes a direct connection between crystallization growth rate and the crack propagation rate. A two-step model in which nucleation and crystallization occurs in an induction zone near the top of the film followed by the propagation of a crystallization/crack front into the film is in good agreement with the temperature programmed desorption results.

  6. Effect of oxidation behavior on the corrosion fatigue crack initiation and propagation of 316LN austenitic stainless steel in high temperature water

    International Nuclear Information System (INIS)

    The effect of oxidation behavior on the corrosion fatigue crack initiation and propagation of 316LN austenitic stainless steel (SS) in 320 °C water and air environments was investigated by corrosion fatigue cracking test system, X-ray photoelectron spectroscopy (XPS), scanning electron microscopy (SEM) and nanoindentation. The experimental results indicated that the cracks were found to be initiated at first 20% of fatigue life of the specimens tested in 320 °C water, while only a few cracks were found until fracture when tested in 320 °C air. The crack propagation rates of the specimens tested in 320 °C water were obviously faster than those tested in 320 °C air especially at lower strain amplitude of ±0.5%. This can be attributed to the oxidation behavior of the 316LN SS specimens tested in 320 °C water was more serious than those tested in 320 °C air. The compositions were more complex of the oxide films formed in 320 °C water than those tested in 320 °C air, which lead to crack initiation easier in the former. Moreover, the 320 °C water made the mechanical properties of the oxide films worse, resulting in a faster fatigue crack propagation rate at crack tip

  7. Effect of oxidation behavior on the corrosion fatigue crack initiation and propagation of 316LN austenitic stainless steel in high temperature water

    Energy Technology Data Exchange (ETDEWEB)

    Wu, H.C. [State Key Laboratory for Advanced Metals and Materials, University of Science and Technology Beijing, Beijing 100083 (China); Yang, B., E-mail: byang@ustb.edu.cn [State Key Laboratory for Advanced Metals and Materials, University of Science and Technology Beijing, Beijing 100083 (China); Collaborative Innovation Center of Universal Iron & Steel Technology, Beijing 100083 (China); Wang, S.L.; Zhang, M.X. [State Key Laboratory for Advanced Metals and Materials, University of Science and Technology Beijing, Beijing 100083 (China)

    2015-05-01

    The effect of oxidation behavior on the corrosion fatigue crack initiation and propagation of 316LN austenitic stainless steel (SS) in 320 °C water and air environments was investigated by corrosion fatigue cracking test system, X-ray photoelectron spectroscopy (XPS), scanning electron microscopy (SEM) and nanoindentation. The experimental results indicated that the cracks were found to be initiated at first 20% of fatigue life of the specimens tested in 320 °C water, while only a few cracks were found until fracture when tested in 320 °C air. The crack propagation rates of the specimens tested in 320 °C water were obviously faster than those tested in 320 °C air especially at lower strain amplitude of ±0.5%. This can be attributed to the oxidation behavior of the 316LN SS specimens tested in 320 °C water was more serious than those tested in 320 °C air. The compositions were more complex of the oxide films formed in 320 °C water than those tested in 320 °C air, which lead to crack initiation easier in the former. Moreover, the 320 °C water made the mechanical properties of the oxide films worse, resulting in a faster fatigue crack propagation rate at crack tip.

  8. A boundary integral method for a dynamic, transient mode I crack problem with viscoelastic cohesive zone

    KAUST Repository

    Leise, Tanya L.

    2009-08-19

    We consider the problem of the dynamic, transient propagation of a semi-infinite, mode I crack in an infinite elastic body with a nonlinear, viscoelastic cohesize zone. Our problem formulation includes boundary conditions that preclude crack face interpenetration, in contrast to the usual mode I boundary conditions that assume all unloaded crack faces are stress-free. The nonlinear viscoelastic cohesive zone behavior is motivated by dynamic fracture in brittle polymers in which crack propagation is preceeded by significant crazing in a thin region surrounding the crack tip. We present a combined analytical/numerical solution method that involves reducing the problem to a Dirichlet-to-Neumann map along the crack face plane, resulting in a differo-integral equation relating the displacement and stress along the crack faces and within the cohesive zone. © 2009 Springer Science+Business Media B.V.

  9. Interface fatigue crack propagation in sandwich X-joints – Part I: Experiments

    DEFF Research Database (Denmark)

    Moslemian, Ramin; Berggreen, Christian

    2013-01-01

    In this study, face/core fatigue crack growth in sandwich X-joints is investigated numerically and experimentally. The work presented here covers Part I of the study which includes an experimental investigation of fatigue crack growth in sandwich X-joints and characterization of the face....../core interface of the joints. Sandwich tear test specimens with a face/core debond representing a debonded sandwich X-joint were tested under cyclic loading. Fatigue tests were conducted on the sandwich tear test specimens with H45, H100 and H250 PVC cores and glass/polyester face sheets. The Digital Image...... into the interface. The interface crack eventually kinked into the face sheet, resulting in large-scale fiber bridging. Finally, mixed mode bending tests were conducted to measure crack growth rates of the face/core interface at mode-mixity phase angles similar to those calculated for the sandwich tear test...

  10. The use of COD and plastic instability in crack propagation and arrest in shells

    Science.gov (United States)

    Erdogan, F.; Ratwani, M.

    1974-01-01

    The initiation, growth, and possible arrest of fracture in cylindrical shells containing initial defects are dealt with. For those defects which may be approximated by a part-through semi-elliptic surface crack which is sufficiently shallow so that part of the net ligament in the plane of the crack is still elastic, the existing flat plate solution is modified to take into account the shell curvature effect as well as the effect of the thickness and the small scale plastic deformations. The problem of large defects is then considered under the assumptions that the defect may be approximated by a relatively deep meridional part-through surface crack and the net ligament through the shell wall is fully yielded. The results given are based on an 8th order bending theory of shallow shells using a conventional plastic strip model to account for the plastic deformations around the crack border.

  11. In-situ study of martensitic transformation and nucleation,propagation of crack in CuNiAl shape memory alloy

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    The stress-induced martensitic transformation and its relation with crack nucleation and propagation in CuNiAl shape memory alloy were investigated through in-situ tensile tests by SEM and TEM.The results indicated that the stress concentration ahead of the crack tip could induce formation of stacking faults and different types of martensites.TEM observations showed that the martensites could transform from one type to another and even reversely to the parent during loading.The micro-cracks nucleated along the martensite/parent interface and intersection between two martensites.When the crack propagated a certain distance,the stress concentration ahead of the crack tip was large enough to result in formation of slip bands,and in this condition the microcrack nucleated along slip bands more easily.

  12. Steady State Crack Propagation in Layered Material Systems Displaying Visco-plastic Behaviour

    DEFF Research Database (Denmark)

    Nielsen, Kim Lau

    2012-01-01

    The steady state fracture toughness of elastic visco-plastic materials is studied numerically, using both a conventional and a higher order model. Focus is on the combined effect of strain hardening, strain gradient hardening and strain rate hardening on cracking in layered material systems, and ......, and predictions for the crack tip shielding ratio is brought forward. Included is a novel procedure for extracting information on the rate-independent toughness without approaching this numerically cumbersome limit....

  13. An ESPI experimental study on the phenomenon of fracture in glass. Is it brittle or plastic?

    Science.gov (United States)

    Ferretti, Daniele; Rossi, Marco; Royer-Carfagni, Gianni

    2011-07-01

    The crack opening displacement (COD) in annealed soda-lime (float) glass has been measured with an electronic speckle pattern interferometry (ESPI) apparatus using coherent laser light. Specimens, naturally pre-cracked with a particular technique, were loaded under strain-driven bending until crack propagated; at regular intervals loading was paused to let the crack reach subcritical equilibrium and the COD measured. By using a post-processing algorithm comparing four images lighted with phase-shifted laser beams, surface displacements could be measured at a resolution of 0.01 μm. Glass transparency has allowed to see through that the propagating crack front is not sharp but curved, jagged and merged in an opaque neighborhood. Numerical simulations show that the measured CODs cannot be reproduced if cohesive surface forces à la Barenblatt-Dugdale bridge the crack lips; instead a plastic-like region must form in a bulk neighborhood of the tip, where inelastic strains are associated with volume increase rather than deviatoric distortion. For this, a Gurson-Tvergaard model of porous plasticity, accounting for the formation of microvoids/microcracks, has been found more efficient than classical von Mises plasticity. This study confirms the formation at the crack tip of a process zone, whose occurrence in brittle materials like glass is still a subject of controversy.

  14. Assessment of thermal fatigue crack propagation in safety injection PWR lines

    International Nuclear Information System (INIS)

    Cyclic thermal stratification resulting in alternating thermal stresses in pipe cross sections has been identified as the primary cause of high cycle thermal fatigue failure. A number of piping lines in operating plants around the world, susceptible to thermal stratification, have experienced circumferential cracking as a result of high levels of alternating bending stresses. This paper addresses the mechanisms of crack initiation and crack growth and provides estimates of fatigue cycles to failure for a typical safety injection line with such cyclic load history. Utilizing a 3-D finite element analysis, the temperature profile and the corresponding thermal stress field of a complete thermal cycle in a safety injection line consisting of a horizontal pipe section and an elbow, is obtained. Since the observed cracking occurred in the region of the elbow-to-horizontal pipe weld, the analysis performed assessed (1) the impact of the level of local geometric discontinuities on the initiation of an inside surface flaw is greatest and (2) the number of thermal cycles required to drive a small surface crack through the pipe wall. 12 refs., 14 figs., 2 tabs

  15. Modeling of Fatigue Crack Propagation in Aluminum Alloys Using an Energy Based Approach

    Directory of Open Access Journals (Sweden)

    F. Khelil

    2013-08-01

    Full Text Available Materials fatigue is a particularly serious and unsafe kind of material destruction. Investigations of the fatigue crack growth rate and fatigue life constitute very important and complex problems in mechanics. The understanding of the cracking mechanisms, taking into account various factors such as the load pattern, the strain rate, the stress ratio, etc., is of a first need. In this work an energy approach of the Fatigue Crack Growth (FCG was proposed. This approach is based on the numerical determination of the plastic zone by introducing a novel form of plastic radius. The experimental results conducted on two aluminum alloys of types 2024-T351 and 7075-T7351 were exploited to validate the developed numerical model. A good agreement has been found between the two types of results.

  16. Physical fracture properties (fracture surfaces as information sources; crackgrowth and fracture mechanisms; exemples of cracks)

    International Nuclear Information System (INIS)

    Fracture surfaces are considered as a useful source of informations: an introduction to fractography is presented; the fracture surface may be observed through X ray microanalysis, and other physical methods such as Auger electron spectroscopy or secundary ion emission. The mechanisms of macroscopic and microscopic crackgrowth and fracture are described, in the case of unstable fracture (cleavage, ductile with shear, intergranular brittleness) and of progressive crack propagation (creep, fatigue). Exemples of cracks are presented in the last chapter

  17. Interface fatigue crack propagation in sandwich X-joints – Part II: Finite element modeling

    DEFF Research Database (Denmark)

    Moslemian, Ramin; Berggreen, Christian

    2013-01-01

    The aim of the second and final part of this study is to simulate fatigue crack growth in the tested Sandwich Tear Test specimens, described in Part I, using the finite element method. To accelerate the simulation, a cycle jump method is utilized and implemented in the finite element routine...... in Part I are used as input to the fatigue crack growth simulation routine. A fair accuracy with 99% saving in computation time is achieved in the simulation of the Sandwich Tear Test specimens with H100 core. However, for the Sandwich Tear Test specimens with H45 core a large deviation between...

  18. Analysis of crack initiation in the vicinity of an interface in brittle materials. Applications to ceramic matrix composites and nuclear fuels; Analyse de la fissuration au voisinage d'une interface dans les materiaux fragiles. Applications aux composites a matrice ceramique et aux combustibles nucleaires

    Energy Technology Data Exchange (ETDEWEB)

    Poitou, B

    2007-11-15

    In this study, criterions are proposed to describe crack initiation in the vicinity of an interface in brittle bi-materials. The purpose is to provide a guide for the elaboration of ceramic multi-layer structures being able to develop damage tolerance by promoting crack deflection along interfaces. Several cracking mechanisms are analyzed, like the competition between the deflection of a primary crack along the interface or its penetration in the second layer. This work is first completed in a general case and is then used to describe the crack deviation at the interface in ceramic matrix composites and nuclear fuels. In this last part, experimental tests are carried out to determine the material fracture properties needed to the deflection criteria. An optimization of the fuel coating can be proposed in order to increase its toughness. (author)

  19. Microstructural changes induced near crack tip during corrosion fatigue tests in austenitic-ferritic steel.

    Science.gov (United States)

    Gołebiowski, B; Swiatnicki, W A; Gaspérini, M

    2010-03-01

    Microstructural changes occurring during fatigue tests of austenitic-ferritic duplex stainless steel (DSS) in air and in hydrogen-generating environment have been investigated. Hydrogen charging of steel samples during fatigue crack growth (FCG) tests was performed by cathodic polarization of specimens in 0.1M H(2)SO(4) aqueous solution. Microstructural investigations of specimens after FCG tests were carried out using transmission electron microscopy to reveal the density and arrangement of dislocations formed near crack tip. To determine the way of crack propagation in the microstructure, electron backscatter diffraction investigations were performed on fatigue-tested samples in both kinds of environment. To reveal hydrogen-induced phase transformations the atomic force microscopy was used. The above investigations allowed us to define the character of fatigue crack propagation and microstructural changes near the crack tip. It was found that crack propagation after fatigue tests in air is accompanied with plastic deformation; a high density of dislocations is observed at large distance from the crack. After fatigue tests performed during hydrogen charging the deformed zone containing high density of dislocations is narrow compared to that after fatigue tests in air. It means that hydrogenation leads to brittle character of fatigue crack propagation. In air, fatigue cracks propagate mostly transgranularly, whereas in hydrogen-generating environment the cracks have mixed transgranular/interfacial character. PMID:20500395

  20. Wave propagation analysis of edge cracked circular beams under impact force.

    Directory of Open Access Journals (Sweden)

    Şeref Doğuşcan Akbaş

    Full Text Available This paper presents responses of an edge circular cantilever beam under the effect of an impact force. The beam is excited by a transverse triangular force impulse modulated by a harmonic motion. The Kelvin-Voigt model for the material of the beam is used. The cracked beam is modelled as an assembly of two sub-beams connected through a massless elastic rotational spring. The considered problem is investigated within the Bernoulli-Euler beam theory by using energy based finite element method. The system of equations of motion is derived by using Lagrange's equations. The obtained system of linear differential equations is reduced to a linear algebraic equation system and solved in the time domain by using Newmark average acceleration method. In the study, the effects of the location of crack, the depth of the crack, on the characteristics of the reflected waves are investigated in detail. Also, the positions of the cracks are calculated by using reflected waves.

  1. Universal behaviour in compressive failure of brittle materials.

    Science.gov (United States)

    Renshaw, C E; Schulson, E M

    2001-08-30

    Brittle failure limits the compressive strength of rock and ice when rapidly loaded under low to moderate confinement. Higher confinement or slower loading results in ductile failure once the brittle-ductile transition is crossed. Brittle failure begins when primary cracks initiate and slide, creating wing cracks at their tips. Under little to no confinement, wing cracks extend and link together, splitting the material into slender columns which then fail. Under low to moderate confinement, wing crack growth is restricted and terminal failure is controlled by the localization of damage along a narrow band. Early investigations proposed that localization results from either the linkage of wing cracks or the buckling of microcolumns created between adjacent wing cracks. Observations of compressive failure in ice suggest a mechanism whereby localization initiates owing to the bending-induced failure of slender microcolumns created between sets of secondary cracks emanating from one side of a primary crack. Here we analyse this mechanism, and show that it leads to a closed-form, quantitative model that depends only on independently measurable mechanical parameters. Our model predictions for both the brittle compressive strength and the brittle-ductile transition are consistent with data from a variety of crystalline materials, offering quantitative evidence for universal processes in brittle failure and for the broad applicability of the model. PMID:11528475

  2. Structure-property investigations on a laser beam welded dissimilar joint of aluminium AA6056 and titanium Ti6Al4V for aeronautical applications. Part II: resistance to fatigue crack propagation and fracture

    Energy Technology Data Exchange (ETDEWEB)

    Horstmann, M.; Ventzke, V.; Petrovski, B.; Kocak, M. [GKSS Research Centre Geesthacht, Institute of Materials Research, Materials Mechanics, Geesthacht (Germany); Kocik, R.; Tempus, G. [AIRBUS Deutschland GmbH, Metal Technology, Bremen (Germany); Vaidya, W.V.

    2009-10-15

    Investigations were continued on the dissimilar laser beam welds of AA6056 and Ti6Al4V, fabricated by inserting Ti-sheet into the profiled Al-sheet and melting AA6056 alone. By using microstructure, hardness and strength as the criteria, sites exhibiting non-uniform microstructure and localized plastic deformation due to strength mismatch were investigated in two orientations: crack parallel to the weld and crack perpendicular to the weld for fatigue crack propagation and fracture toughness at room temperature. Effect of temper of AA6056 on these properties was studied for two conditions; welding in T4 followed by post weld heat treatment T6, and welding in T6 and naturally aged for a defined period. The orientation ''crack parallel to the weld'' was investigated in 3 locations on the side of AA6056: the interface and the two changeovers on the Al-side. Firstly, between the fusion zone and the heat affected zone (3 mm from the interface) and secondly, between (primary) heat affected zone and towards the base material (7 mm from the interface). Although brittle intermetallic TiAl{sub 3} had been formed at the interface, uncontrolled separation or debonding at the interface was not observed. Insofar the bond quality of the weld was good. However, the ranking of interface was the lowest since fatigue crack propagation was relatively faster than that in the fusion zone and heat affected zone, and fracture toughness was low. Therefore, unstable fatigue crack propagation is observed when the crack propagates perpendicular to the weld from AA6056 towards Ti6Al4V. The results have shown that the dissimilar joints exhibit improved performance when laser beam welded in the T6 condition. (Abstract Copyright [2009], Wiley Periodicals, Inc.) [German] Teil II: Widerstand gegen Ermuedungsrissausbreitung und Bruch Die Untersuchungen an der laserstrahlgeschweissten Mischverbindung aus AA6056 und Ti6Al4V wurden fortgesetzt. Fuer die Ermuedungsrissausbreitungs

  3. Cleavage dynamic propagation analysis in a nuclear reactor pressure vessel steel using a high-speed camera

    International Nuclear Information System (INIS)

    Initiation stage of cracks is considered as a key issue, but more and more component integrity analyses investigate the crack propagation and arrest possibility. This study deals with physical mechanisms of cleavage crack propagation and numerical computations related to brittle fracture. Dynamic effects, involved in unstable cleavage crack propagation, have to be taken into account to properly depict brittle crack propagation, arrest and possible propagation re-initiation events. Experiments were carried out on thin CT specimens made of 16MND5 PWR vessel steel at five temperatures (-150 degrees C, -125 degrees C, -100 degrees C, -75 degrees C, -50 degrees C). In addition to standard crack gages, an innovative experimental technique has been used to determine crack propagation. By the means of developments on the experimental protocol (improvements of isolation and airtightness of the thermal chamber, optimization of the experimental protocol to eliminate ice in the thermal chamber and in order to have a good acquisition quality), use of a high speed framing camera was made possible to measure crack propagation on a CT mirror polished surface. This optical device, combined with this optimized experimental process, has allowed the study of straight and branching crack paths with high accuracy. The framing camera (520 000 fps up to 1 100 000 fps) has allowed to have a very accurate estimation of crack speed even up to 1000 m.s-1 and also to detect some phases of crack branching during propagation and phases of arrest-re-initiation. Numerical computations, based on X-FEM and combining a local non linear dynamic approach with a RKR type fracture stress criterion, have been performed to depict experimental crack behavior. This paper describes this innovative experimentation and the interpretation by FE calculations and SEM observations associated with quantitative 3D optical microscopy. (authors)

  4. Brittle fracture of T91 steel in liquid lead–bismuth eutectic alloy

    Energy Technology Data Exchange (ETDEWEB)

    Ye, Changqing, E-mail: Changqing.ye@ed.univ-lille1.fr; Vogt, Jean-Bernard, E-mail: jean-bernard.vogt@univ-lille1.fr; Proriol-Serre, Ingrid, E-mail: ingrid.proriol-serre@univ-lille1.fr

    2014-12-15

    Highlights: • Tempering temperature is important for LBE embrittlement occurrence. • Brittle behaviour in LBE evidenced by small punch test and fatigue test. • Brittle behaviour in low oxygen LBE observed for low loading rate. - Abstract: The mechanical behaviour of the T91 martensitic steel has been studied in liquid lead–bismuth eutectic (LBE) and in inert atmosphere. Several conditions were considered to point out the most sensitive embrittling factors. Smooth and notched specimens were employed for respectively monotonic and cyclic loadings. The present investigation showed that T91 appeared in general as a ductile material, and became brittle in the considered conditions only if at least tests were performed in LBE. It turns out that the loading rate appeared as a critical parameter for the occurrence of liquid metal embrittlement of T91 in LBE. For the standard heat treatment condition, loading monotonically the T91 very slowly instead of rapidly in LBE resulted in brittle fracture. Also, under cyclic loading, the crack propagated in a brittle manner in LBE.

  5. Effect of crystallinity on crack propagation and mineralization of bioactive glass 45S5

    Science.gov (United States)

    Kashyap, Satadru

    Bioactive glasses are a type of ceramic material designed to be used as bioresorbable therapeutic bone implants. Thermal treatment of bioactive glass ceramics dictates many important features such as microstructure, degree of crystallinity, mechanical properties, and mineralization. This study investigates the effects of temperature, time, and heating rates on the crystallization kinetics of melt cast bioactive glass 45S5. Bulk crystallization (three dimensional crystallite formation) was found to always occur in bulk bioactive glass 45S5 irrespective of the processing conditions. A comparative study of crack paths in amorphous and crystalline phases of bioactive glass 45S5 revealed crack deflections and higher fracture resistance in partially crystallized bioactive glass. Such toughening is likely attributed to different crystallographic orientations of crystals or residual thermal mismatch strains. Furthermore, in vitro immersion testing of partially crystalline glass ceramic revealed higher adhesion capabilities of the mineralized layer formed on amorphous regions as compared to its crystalline counterpart.

  6. 沥青路面反射裂缝扩展机理与防裂效果分析%Analysis on Propagation Mechanism of Asphalt Pavement Reflective Crack and Anti-Cracking Effect

    Institute of Scientific and Technical Information of China (English)

    孙雅珍; 翟晓星; 李宁

    2012-01-01

    This paper aims to research the propagation mechanism of reflective crack and the anti-cracking effect of geosynthetics in semi-rigid base asphalt pavement. Using surface base stress and stress intensity factor analyses the propagation mechanism of semi-rigid base asphalt pavement reflective crack under different load function. Applying numerical analysis evaluates the anti-cracking effect of geosynthetics. Under symmetrical load, reflective cracks can not propagate. Under asymmetrical load, it will cause shearing type crack. Under temperature load,it will cause tensile type crack. After paving geosynthetics at asphalt surface base, the shear stress and tensile stress of surface base are decreased and the stress intensity factor of crack tip is also decreased. Under different load function, reflective cracks have different propagation mode. Geosynthetics can relieve the stress concentration of crack tip. Its anti-cracking effect is obvious.%目的 揭示半刚性基层沥青路面反射裂缝的扩展机理,确定土工合成材料的防裂效果.方法 利用面层底部应力和应力强度因子法分析合反射裂缝沥青路面结构在不同荷载作用下的裂缝扩展机理,并应用数值分析的方法来评价土工合成材料的防裂效果.结果 在正荷载作用下,裂缝不会扩展;在偏荷载作用下,会产生剪切型裂缝;在温度荷载作用下,会产生张开型裂缝.沥青面层底部加铺土工合成材料后,面层底部裂缝处产生的切应力与拉应力以及裂缝尖端的应力强度因子均得到了明显的减小.结论 在不同的荷载作用下,反射裂缝具有不同的扩展方式.土工合成材料可以有效地缓解裂缝尖端的应力集中,防裂效果明显.

  7. Application of digital radiography in evaluation of crack propagation rate in cast steel specimens

    OpenAIRE

    Sikora, R.; B. Piekarski; K. Świadek; R. Chylińska

    2009-01-01

    A technology that utilizes penetrating X-rays is one of the oldest non-destructive testing methods. Digital radiography combines modern digital image processing algorithms with traditional X-ray testing method. The following paper describes the present use of digital radiograms in flaw detection, and the use of identification and classification algorithms in detection of cracks that occur under the effect of thermal fatigue process in creep-resistant steel castings operating as structural ele...

  8. Crack propagation and arrest in CFRP materials with strain softening regions

    Science.gov (United States)

    Dilligan, Matthew Anthony

    Understanding the growth and arrest of cracks in composite materials is critical for their effective utilization in fatigue-sensitive and damage susceptible applications such as primary aircraft structures. Local tailoring of the laminate stack to provide crack arrest capacity intermediate to major structural components has been investigated and demonstrated since some of the earliest efforts in composite aerostructural design, but to date no rigorous model of the crack arrest mechanism has been developed to allow effective sizing of these features. To address this shortcoming, the previous work in the field is reviewed, with particular attention to the analysis methodologies proposed for similar arrest features. The damage and arrest processes active in such features are investigated, and various models of these processes are discussed and evaluated. Governing equations are derived based on a proposed mechanistic model of the crack arrest process. The derived governing equations are implemented in a numerical model, and a series of simulations are performed to ascertain the general characteristics of the proposed model and allow qualitative comparison to existing experimental results. The sensitivity of the model and the arrest process to various parameters is investigated, and preliminary conclusions regarding the optimal feature configuration are developed. To address deficiencies in the available material and experimental data, a series of coupon tests are developed and conducted covering a range of arrest zone configurations. Test results are discussed and analyzed, with a particular focus on identification of the proposed failure and arrest mechanisms. Utilizing the experimentally derived material properties, the tests are reproduced with both the developed numerical tool as well as a FEA-based implementation of the arrest model. Correlation between the simulated and experimental results is analyzed, and future avenues of investigation are identified

  9. A composite material model for investigation of micro-fracture mechanism of brittle rock subjected to uniaxial compression

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    A two-phase model of rock was proposed in order to investigate the mechanism of brittle fracture due to uniaxial compression, in which rock was considered to be a composite material consisting of hard grains and colloids. The stress state in colloid region near grains was calculated using Finite Element Metnod ( FEM). The influence of the tensile stresses on the crack initiation and failure process of brittle rock subjected to uniaxial compression was investigated by numerical experiments. The FE results show that tensile stresses are induced easily in the neighboring area of hard grains with the maximum value near grain boundaries. The distribution of tensile stresses depends on the relative position of hard grains. The cracks initiated just near the boundary area of hare grains, which was governed by tensile stress. These results dearly reveal the micro-fracture mechanism of brittle rock loaded by uniaxial compression. It can be concluded that the failure mode of brittle rock under uniaxial compression is still tensile fracture from the point view of microstructure. However,since the wide colloid region is still under compressive stress state, further propagation of boundary, cracks through this region obviously needs more external load, thus causing the uniaxial compressive strength of rock much higher than its tensile strength obtained via Brazilian (splitting) experiment.

  10. Mitigating crack propagation in a highly maneuverable flight vehicle using life extending control logic

    Science.gov (United States)

    Elshabasy, Mohamed Mostafa Yousef Bassyouny

    In this research, life extending control logic is proposed to reduce the cost of treating the aging problem of military aircraft structures and to avoid catastrophic failures and fatal accidents due to undetected cracks in the airframe components. The life extending control logic is based on load tailoring to facilitate a desired stress sequence that prolongs the structural life of the cracked airframe components by exploiting certain nonlinear crack retardation phenomena. The load is tailored to include infrequent injections of a single-cycle overload or a single-cycle overload and underload. These irregular loadings have an anti-intuitive but beneficial effect, which has been experimentally validated, on the extension of the operational structural life of the aircraft. A rigid six-degree-of freedom dynamic model of a highly maneuverable air vehicle coupled with an elastic dynamic wing model is used to generate the stress history at the lower skin of the wing. A three-dimensional equivalent plate finite element model is used to calculate the stress in the cracked skin. The plate is chosen to be of uniform chord-wise and span-wise thickness where the mechanical properties are assigned using an ad-hoc approach to mimic the full scale wing model. An in-extensional 3-node triangular element is used as the gridding finite element while the aerodynamic load is calculated using the vortex-lattice method where each lattice is laid upon two triangular finite elements with common hypotenuse. The aerodynamic loads, along with the base-excitation which is due to the motion of the rigid aircraft model, are the driving forces acting on the wing finite element model. An aerodynamic control surface is modulated based on the proposed life extending control logic within an existing flight control system without requiring major modification. One of the main goals of life extending control logic is to enhance the aircraft's service life, without incurring significant loss of vehicle

  11. Modelling of reinforcement corrosion - Investigations on the influence of shrinkage and creep on the development of concrete cracking in the early propagation stage of reinforcement corrosion

    Energy Technology Data Exchange (ETDEWEB)

    Bohner, E.; Mueller, H.S. [University of Karlsruhe (Germany). Institute of Concrete Structures and Building Materials

    2006-12-15

    Since the initiation stage of the damage process due to reinforcement corrosion had been successfully investigated in the recent past, the damage progress in the propagation stage is currently in the focus of research. This work deals with the mechanisms of cracking and spalling due to corrosion of reinforcement and aims for the development of an analytic prediction model of the damage process. On this occasion the influence of shrinkage and creep on the stress condition within the concrete cover is of major importance to the subsequent analysis of the crack formation due to reinforcement corrosion in the early propagation stage. (Abstract Copyright [2006], Wiley Periodicals, Inc.)

  12. Crack tip blunting and cleavage under dynamic conditions

    Science.gov (United States)

    Rajan, V. P.; Curtin, W. A.

    2016-05-01

    In structural materials with both brittle and ductile phases, cracks often initiate within the brittle phase and propagate dynamically towards the ductile phase. The macroscale, quasistatic toughness of the material thus depends on the outcome of this microscale, dynamic process. Indeed, dynamics has been hypothesized to suppress dislocation emission, which may explain the occurrence of brittle transgranular fracture in mild steels at low temperatures (Lin et al., 1987). Here, crack tip blunting and cleavage under dynamic conditions are explored using continuum mechanics and molecular dynamics simulations. The focus is on two questions: (1) whether dynamics can affect the energy barriers for dislocation emission and cleavage, and (2) what happens in the dynamic "overloaded" situation, in which both processes are energetically possible. In either case, dynamics may shift the balance between brittle cleavage and ductile blunting, thereby affecting the intrinsic ductility of the material. To explore these effects in simulation, a novel interatomic potential is used for which the intrinsic ductility is tunable, and a novel simulation technique is employed, termed as a "dynamic cleavage test", in which cracks can be run dynamically at a prescribed energy release rate into a material. Both theory and simulation reveal, however, that the intrinsic ductility of a material is unaffected by dynamics. The energy barrier to dislocation emission appears to be identical in quasi-static and dynamic conditions, and, in the overloaded situation, ductile crack tip behavior ultimately prevails since a single emission event can blunt and arrest the crack, preventing further cleavage. Thus, dynamics cannot embrittle a ductile material, and the origin of brittle failure in certain alloys (e.g., mild steels) appears unrelated to dynamic effects at the crack tip.

  13. High temperature cracking of steels: effect of geometry on creep crack growth laws; Fissuration des aciers a haute temperature: effet de la geometrie sur la transferabilite des lois de propagation

    Energy Technology Data Exchange (ETDEWEB)

    Kabiri, M.R

    2003-12-01

    This study was performed at Centre des Materiaux de l'Ecole des Mines de Paris. It deals with identification and transferability of high temperature creep cracking laws of steels. A global approach, based on C{sup *} and J non-linear fracture mechanics parameters has been used to characterize creep crack initiation and propagation. The studied materials are: the ferritic steels 1Cr-1Mo-1/4V (hot and cold parts working at 540 and 250 C) used in the thermal power stations and the austenitic stainless steel 316 L(N) used in the nuclear power stations. During this thesis a data base was setting up, it regroups several tests of fatigue, creep, creep-fatigue, and relaxation. Its particularity is to contain several creep tests (27 tests), achieved at various temperatures (550 to 650 C) and using three different geometries. The relevance of the C{sup *} parameter to describe the creep crack propagation was analysed by a means of systematic study of elasto-viscoplastic stress singularities under several conditions (different stress triaxiality). It has been shown that, besides the C{sup *} parameter, a second non singular term, denoted here as Q{sup *}, is necessary to describe the local variables in the vicinity of the crack tip. Values of this constraint parameter are always negative. Consequently, application of typical creep crack growth laws linking the creep crack growth rate to the C{sup *} parameter (da/dt - C{sup *}), will be conservative for industrial applications. Furthermore, we showed that for ferritic steels, crack incubation period is important, therefore a correlation of Ti - C{sup *} type has been kept to predict crack initiation time Ti. For the austenitic stainless steel, the relevant stage is the one of the crack propagation, so that a master curve (da/dt - C{sup *}), using a new data analysis method, was established. Finally, the propagation of cracks has been simulated numerically using the node release technique, allowing to validate analytical

  14. Molecular dynamics simulation of crack propagation behavior of aluminum%铝裂纹扩展行为的分子动力学模拟

    Institute of Scientific and Technical Information of China (English)

    刘晓波; 徐庆军; 刘剑

    2014-01-01

    The crack propagation behavior of aluminum was studied by molecular dynamics method. The molecular dynamics simulation model of aluminum was set up, and the energy evolution map and atomic trajectory figure of aluminum crack propagation process were obtained according to the modified embedded atom method. By plotting the crack propagation graph, the change of crack propagation is observed clearly, such as the crack tip blunted, the generation of sub­crack, the formation and growth process of the void, and the collection of crack and void. The whole evolution process of the system was described in detail from energy evolution map. The effects of loading rate and initial crack length on the crack propagation behavior of the system were discussed. The results show that the degree of atomic motion is intensified and the time of system completely open is shortened with increasing the loading rate. The longer the initial crack length is, the more unobvious the details of the atomic motion are.%采用分子动力学方法研究铝的裂纹扩展行为。建立铝的分子动力学模拟模型,通过嵌入原子法进行模拟,得到铝裂纹扩展过程中的原子轨迹图与能量演变图。从裂纹扩展图清楚地观察到裂纹扩展的变化情况:裂纹尖端钝化、子裂纹的产生、孔洞的生成及长大过程以及裂纹和孔洞的汇集。能量演变图中详细地说明了整个体系演变的过程。探讨加载速率和初始裂纹长度对体系裂纹扩展行为的影响。结果表明:随着加载速率的增大,原子运动程度加剧,体系完全被拉开的时间缩短;初始裂纹长度越长,原子运动的细节表现越不明显。

  15. The release of trapped gases from amorphous solid water films. I. "Top-down" crystallization-induced crack propagation probed using the molecular volcano.

    Science.gov (United States)

    May, R Alan; Smith, R Scott; Kay, Bruce D

    2013-03-14

    In this (Paper I) and the companion paper (Paper II; R. May, R. Smith, and B. Kay, J. Chem. Phys. 138, 104502 (2013)), we investigate the mechanisms for the release of trapped gases from underneath amorphous solid water (ASW) films. In prior work, we reported the episodic release of trapped gases in concert with the crystallization of ASW, a phenomenon that we termed the "molecular volcano." The observed abrupt desorption is due to the formation of cracks that span the film to form a connected pathway for release. In this paper, we utilize the "molecular volcano" desorption peak to characterize the formation of crystallization-induced cracks. We find that the crack length distribution is independent of the trapped gas (Ar, Kr, Xe, CH4, N2, O2, or CO). Selective placement of the inert gas layer is used to show that cracks form near the top of the film and propagate downward into the film. Isothermal experiments reveal that, after some induction time, cracks propagate linearly in time with an Arrhenius dependent velocity corresponding to an activation energy of 54 kJ∕mol. This value is consistent with the crystallization growth rates reported by others and establishes a direct connection between crystallization growth rate and the crack propagation rate. A two-step model in which nucleation and crystallization occurs in an induction zone near the top of the film followed by the propagation of a crystallization∕crack front into the film is in good agreement with the temperature programmed desorption results. PMID:23514503

  16. Phase-contrast x-ray imaging of microstructure and fatigue-crack propagation in single-crystal nickel-base superalloys

    Science.gov (United States)

    Husseini, Naji Sami

    Single-crystal nickel-base superalloys are ubiquitous in demanding turbine-blade applications, and they owe their remarkable resilience to their dendritic, hierarchical microstructure and complex composition. During normal operations, they endure rapid low-stress vibrations that may initiate fatigue cracks. This failure mode in the very high-cycle regime is poorly understood, in part due to inadequate testing and diagnostic equipment. Phase-contrast imaging with coherent synchrotron x rays, however, is an emergent technique ideally suited for dynamic processes such as crack initiation and propagation. A specially designed portable ultrasonic-fatigue apparatus, coupled with x-ray radiography, allows real-time, in situ imaging while simulating service conditions. Three contrast mechanisms - absorption, diffraction, and phase contrast - span the immense breadth of microstructural features in superalloys. Absorption contrast is sensitive to composition and crack displacements, and diffraction contrast illuminates dislocation aggregates and crystallographic misorientations. Phase contrast enhances electron-density gradients and is particularly useful for fatigue-crack studies, sensitive to internal crack tips and openings less than one micrometer. Superalloy samples were imaged without external stresses to study microstructure and mosaicity. Maps of rhenium and tungsten concentrations revealed strong segregation to the center of dendrites, as manifested by absorption contrast. Though nominally single crystals, dendrites were misoriented from the bulk by a few degrees, as revealed by diffraction contrast. For dynamic studies of cyclic fatigue, superalloys were mounted in the portable ultrasonic-fatigue apparatus, subjected to a mean tensile stress of ˜50-150 MPa, and cycled in tension to initiate and propagate fatigue cracks. Radiographs were recorded every thousand cycles over the multimillion-cycle lifetime to measure micron-scale crack growth. Crack openings were

  17. Combined lock-in thermography and heat flow measurements for analysing heat dissipation during fatigue crack propagation

    Directory of Open Access Journals (Sweden)

    J. Bär

    2015-10-01

    Full Text Available During fatigue crack propagation experiments with constant force as well as constant stress intensity lock in thermography and heat flow measurements with a new developed peltier sensor have been performed. With lock in thermography space resolved measurements are possible and the evaluation allows to distinguish between elastic and dissipated energies. The specimens have to be coated with black paint to enhance the emissivity. The thickness of the coating influences the results and therefore quantitative measurements are problematic. The heat flow measurements are easy to perform and provide quantitative results but only integral in an area given by the used peltier element. To get comparable results the values measured with thermography were summarized in an area equivalent to that of the peltier element. The experiments with constant force show a good agreement between the thermography and the heat flow measurements. In case of the experiments with a constant stress intensity some differences become visible. Whereas the thermography measurements show a linear decrease of the signal with rising crack length, the heat flow measurements show a clearly nonlinear dependency. Obviously the measured energies in thermography and peltier based heat flow measurement are not comparable

  18. Effect of processing parameters on the electromagnetic radiation emission during plastic deformation and crack propagation in copper-zinc alloys

    Institute of Scientific and Technical Information of China (English)

    KUMAR Rajeev; MISRA Ashok

    2006-01-01

    This paper presents some investigations on the effect of processing parameters on the emission of electromagnetic radiation (EMR) during plastic deformation and crack propagation in copper-zinc alloys. Timing of the EMR emissions, maximum stress during crack instability, stress-intensity factor, elastic strain energy release rate, maximum EMR amplitude, RMS value of EMR amplitude, EMR frequency and electromagnetic energy release rate were analysed for the effect of rolling directions at different percentage of zinc content in Cu-Zn alloy specimens. The same parameters were also analysed for 68-32 Cu-Zn alloy specimens at different annealing temperatures and at different angles θ, to the rolling direction. EMR emissions are observed to be highly anisotropic in nature. At θ=45° to 60°, marked changes in mechanical and electromagnetic parameters were observed.Specimens annealed at 500 °C, just above the recrystallization temperature, and at 700 °C, when grain-size growth is rapid, EMR responses have been found to have well-defined patterns.

  19. Crack initiation and propagation in welded joints of turbine and boiler steels during low cycle fatigue

    International Nuclear Information System (INIS)

    Low cycle fatigue (LCF) tests have been performed at 300 and 565 degrees C on welded joints and on microstructures to be found in or near welded joints in a low alloy ferritic steel 0.5 Cr, 0.5 Mo, 0.25 V. The difference in lifetimes between the 300 degrees C and 565 degrees C tests was small comparing the same microstructures and strain ranges, although the stress amplitude was greater at 300 degrees C. Under constant stress conditions the fatigue life depended on the fatigue life of the parent metal but under constant strain conditions the lifetime was governed by that of the bainitic structures. Strain controlled LCF tests have been performed at 750 degrees C on welded joints in the austenitic steel AISI 316 and on different parent and weld metals used in these joints. In continuously cycled samples all cracks were transgranular and initiated at the surface; hold-time samples displayed internally initiated intergranular cracking in the weld metal. Under constant strain conditions the 316 parent and weld metals exhibited similar lifetimes. When considering a constant stress situation the strength of the microsturctures decreased in the following order: Sanicro weld metal, cold deformed parent metal, undeformed parent metal and weld metal (K.A.E.)

  20. THE FATIGUE CRACK PROPAGATION BEHAVIOR AND CRACK DEFLECTION OF A357 CASTING ALUMINUM ALLOYS%A357铸造铝合金疲劳裂纹扩展行为以及裂纹偏折

    Institute of Scientific and Technical Information of China (English)

    徐芳; 陈振中

    2011-01-01

    The fatigue crack propagation behavior of A357 casting aluminum alloys at stress ratios of 0.05 and 0.7 under T5 and T6 heat treatments were studied and crack propagation curves were modified by a crack deflection model. The research results show that the fatigue crack grows along the boundary of dendrite cells to cause a remarkable crack deflection. The fatigue crack propagation rate at r=0.05 is smaller than that at r=0.7 for both T5 and T6 heat treatments. The effect of heat treatment on the fatigue crack propagation rates cannot be seen. The fatigue crack propagation rates modified by the crack deflection model predict no change at r=0.7, while a remarkable increase of the fatigue crack propagation rates can be seen at r=0.05. It is more reasonable and accurate to use the effective stress intensity factors for Mode Ⅰand Ⅱ to describe the fatigue crack propagation rates when a crack deflection occurs.%该文研究了A357铸造铝合金在T5/T6两种热处理条件、应力比为0.05和0.7时的疲劳裂纹扩展行为,并用裂纹偏折模型对裂纹扩展速率曲线进行修正。研究结果表明,裂纹沿着树状晶边界扩展导致显著的裂纹偏折。在T5/T6两种热处理条件下,应力比r=0.05时的裂纹扩展速率均远小于应力比为0.7时的裂纹扩展速率,热处理方式对裂纹扩展速率没有影响。应力比r=0.7时,偏折裂纹模型修正后的裂纹扩展速率没有明显变化;而应力比r=0.05时,偏折裂纹模型修正后的裂纹扩展速率较修正前有显著增加。裂纹发生偏折时,采用同时考虑Ⅰ型和Ⅱ型裂纹的裂纹尖端有效应力强度因子描述裂纹扩展速率更合理也更准确。

  1. Analysis on cohesive crack opening displacement considering the strain softening effect

    Institute of Scientific and Technical Information of China (English)

    WANG; Limin; XU; Shilang; ZHAO; Xiqiang

    2006-01-01

    In order to investigate the crack propagation in quasi-brittle materials like rock, ceramic and concrete, Hillerborg and his co-researchers abstracted the fracture process zone in front of a stress free crack in terms of a "fictitious crack zone". On the fictitious crack zone, cohesive stresses distribute following a given softening relationship of stress vs. crack opening. Based on the polynomial or power series expression of cohesive crack opening displacement, the relationship of the cohesive stress vs. the crack opening displacement is established using elastic theory and integral equation, and some unknown physics variables are obtained using variation approach. The calculation results gained in this paper are close to the experimentally test ones.

  2. Hydrogen-assisted crack propagation in 304L/308L and 21Cr–6Ni–9Mn/308L austenitic stainless steel fusion welds

    International Nuclear Information System (INIS)

    Highlights: ► Measured crack growth resistance of welds with 140 wppm H from gas charging. ► H reduced fracture initiation toughness by over 67% and altered fracture mode. ► With H, microcracks initiate at weld ferrite. Without H, fracture is uniformly ductile. ► With H, localized deformation in austenite creates stress concentrations at ferrite. ► In austenite/ferrite microstructures, JIC decreases with increasing vol.% ferrite. - Abstract: Elastic–plastic fracture mechanics methods were used to characterize hydrogen-assisted crack propagation in two austenitic stainless steel gas tungsten arc (GTA) welds. Thermally precharged hydrogen (140 wppm) degraded fracture initiation toughness and crack growth toughness and altered fracture mechanisms. Fracture initiation toughness in hydrogen-precharged welds represented a reduction of >67% from the estimated toughness of non-charged welds. In hydrogen-precharged welds, microcracks initiated at ferrite, and dendritic microstructure promoted crack propagation along ferrite. Deformation twinning in austenite interacts with ferrite, facilitating microcrack formation. While hydrogen altered fracture mechanisms similarly for both welds, the amount of ferrite governed the severity of hydrogen-assisted crack propagation.

  3. Particle Flow Simulation on the Influence of Confinement on Crack Propagation in Pre-cracked Rock%围压对岩石裂纹扩展影响的颗粒流模拟研究

    Institute of Scientific and Technical Information of China (English)

    唐谦; 李云安

    2015-01-01

    Confining pressure significantly affects the crack propagation in pre-cracked rock.Particle flow simulation is a frontier approach of researching the features and mechanism of crack propagation.In this paper we present a numerical procedure for the analysis of crack propagation in rock-like materials under compressive biaxial loads. Rock specimens with intermittent single cracks were built by a bonded particle model (BPM)and biaxial compres-sion tests under five different confinements were modeled in PFC2D (2 dimensional particle flow code).Results re-veal that when the confining pressure is 0 (which means uniaxial compression),wing cracks initiate perpendicular to the pre-existing cracks and propagate towards the direction of principal stress;however,when confining pressure increases,the angle between wing cracks and pre-existing cracks gets larger,and the wing cracks get shorter and stop developing until confining pressure reaches a certain value.Also we conclude that in addition to material type, the direction of secondary crack propagation depends on the confining pressure,too.Besides,secondary cracks can be triggered by tensile stress but the further development is affected by shear stress.The increase of confining pres-sure poses constraints to the development of tensile cracks,but promotes shear cracks,and the width of shear plane gets larger with confinement increasing.%采用颗粒流数值软件 PFC 模拟预设单裂隙岩石在双向压缩状态下裂纹的扩展过程和特征。首先利用黏聚颗粒模型建立岩石试样,并在岩石试样中预置非贯通单裂隙;为研究围压对岩石裂纹扩展的影响,分别在5种围压作用下对预设裂隙岩石进行双轴压缩试验。结果表明:在围压为0(单轴压缩)时,翼裂纹扩展方向与预设裂隙基本垂直,随着加载进行沿着主压力方向扩展,而当围压增加时,翼裂纹扩展方向与预设裂隙的交角增大,且长度变短直至围压

  4. Fully Noncontact Wave Propagation Imaging in an Immersed Metallic Plate with a Crack

    Directory of Open Access Journals (Sweden)

    Jung-Ryul Lee

    2014-01-01

    Full Text Available This study presents a noncontact sensing technique with ultrasonic wave propagation imaging algorithm, for damage visualization of liquid-immersed structures. An aluminum plate specimen (400 mm × 400 mm × 3 mm with a 12 mm slit was immersed in water and in glycerin. A 532 nm Q-switched continuous wave laser is used at an energy level of 1.2 mJ to scan an area of 100 mm × 100 mm. A laser Doppler vibrometer is used as a noncontact ultrasonic sensor, which measures guided wave displacement at a fixed point. The tests are performed with two different cases of specimen: without water and filled with water and with glycerin. Lamb wave dispersion curves for the respective cases are calculated, to investigate the velocity-frequency relationship of each wave mode. Experimental propagation velocities of Lamb waves for different cases are compared with the theoretical dispersion curves. This study shows that the dispersion and attenuation of the Lamb wave is affected by the surrounding liquid, and the comparative experimental results are presented to verify it. In addition, it is demonstrated that the developed fully noncontact ultrasonic propagation imaging system is capable of damage sizing in submerged structures.

  5. A Fracture Probability Competition Mechanism of Stress Corrosion Cracking

    Institute of Scientific and Technical Information of China (English)

    Yanliang HUANG

    2001-01-01

    The stress corrosion cracking (SCC) of austenitic stainless steel was studied via polarization,slow strain rate and scanning electron microscope (SEM) techniques. Many SCC mechanisms have been proposed in which hydrogen embrittlement and passive film rupture-repassivation theories are generally accepted, but they can hardly explain the SCC mechanism of austenitic stainless steel in acidic chloride solution adequately, because the steel is in active dissolution state and cathodic polarization can prevent it from occurring. Our experiment shows that the anodic current increases the creep rate and decreases the plastic strength of the material on single smooth specimen as well as at the SCC crack tip. The fractured surface was characterized as brittle cleavage, while the surface crack of smooth specimen was almost vertical to the tensile strength, which can confirm that the cracks were caused by tensile stresses. A fracture probability competition mechanism of SCC was proposed on the basis of the experimental results combined with the viewpoint of ductile-brittle fracture competition. When the anodic dissolution current is increased to a certain degree, the probability of fracture by tensile stress will exceed that by shear stress, and the brittle fracture will occur. The proposed SCC mechanism can not only explain the propagation of SCC cracks but can explain the crack initiation as well. The strain on the surface distributes unevenly when a smooth specimen is deformed, so does the anodic current distribution. The crack will initiate at a point where the anodic current density is large enough to cause the material at a specific point to fracture in brittle manner.

  6. Fatigue crack initiation and propagation in steels exposed to inert and corrosive environments. Final report, May 1, 1977--December 31, 1977

    International Nuclear Information System (INIS)

    The fatigue crack initiation life of AISI 1018 steel was investigated using compact tension specimens having sharp notch root radii. The data were analyzed using two methods for predicting initiation in strain cycling experiments. Also, another approach in which initiation is related to the stress intensity factor was developed. The next phase, that of propagation, was studied using AISI 1018 steel and a new high strength steel HY-180. The crack propagation data obtained for both steels tested in air can be described accurately by the power law first suggested by Paris, da/dN = C(ΔK)/sup n/, where a is the crack length, N the number of cycles, and C and n are material constants. However, the exponent n was found to be two times larger for AISI 1018 steel than HY-180 steel

  7. Effect of CTE on Fatigue Cracking of Stainless Steel Vessels

    International Nuclear Information System (INIS)

    Visual examination of lithium hydride reactor vessels revealed cracks that were adjacent to welds. Most cracks were parallel to the weld in the bottom portion of the vessel. Sections were cut out of the vessel containing these cracks and examined using the metallograph, scanning electron microscope, and microprobe to determine the cause of cracking. most of the cracks originated on the outer surface just outside the weld fusion line in the heat affected zone and propagated along grain boundaries. Crack depth of those sections examined ranged from about 300 to 500(micro)m. Other cracks were reported to have reached a maximum depth of 0.32-cm (0.125-inch). The primary cause of cracking was the creation of high tensile stresses associated with the CTE differences between the filler metal and the base metal during operation of the vessel in a thermally cyclic environment. This failure mechanism could be described as creep-type fatigue whereby crack propagation might have been aided by the presence of brittle chromium carbides along the grain boundaries, which is indicative of a slightly sensitized microstructure

  8. Time-Dependent Fatigue Crack Propagation Behavior of Two Solid-Solution-Strengthened Ni-Based Superalloys—INCONEL 617 and HAYNES 230

    Science.gov (United States)

    Ma, Longzhou; Roy, Shawoon K.; Hasan, Muhammad H.; Pal, Joydeep; Chatterjee, Sudin

    2012-02-01

    The fatigue crack propagation (FCP) as well as the sustained loading crack growth (SLCG) behavior of two solid-solution-strengthened Ni-based superalloys, INCONEL 617 (Special Metals Corporation Family of Companies) and HAYNES 230 (Haynes International, Inc., Kokomo, IN), were studied at increased temperatures in laboratory air under a constant stress-intensity-factor ( K) condition. The crack propagation tests were conducted using a baseline cyclic triangular waveform with a frequency of 1/3 Hz. Various hold times were imposed at the maximum load of a fatigue cycle to study the hold time effect. The results show that a linear elastic fracture mechanics (LEFM) parameter, stress intensity factor ( K), is sufficient to describe the FCP and SLCG behavior at the testing temperatures ranging from 873 K to 1073 K (600 °C to 800 °C). As observed in the precipitation-strengthened superalloys, both INCONEL 617 and HAYNES 230 exhibited the time-dependent FCP, steady SLCG behavior, and existence of a damage zone ahead of crack tip. A thermodynamic equation was adapted to correlate the SLCG rates to determine thermal activation energy. The fracture modes associated with crack propagation behavior were discussed, and the mechanism of time-dependent FCP as well as SLCG was identified. Compared with INCONEL 617, the lower crack propagation rates of HAYNES 230 under the time-dependent condition were ascribed to the different fracture mode and the presence of numerous W-rich M6C-type and Cr-rich M23C6-type carbides. Toward the end, a phenomenological model was employed to correlate the FCP rates at cycle/time-dependent FCP domain. All the results suggest that an environmental factor, the stress assisted grain boundary oxygen embrittlement (SAGBOE) mechanism, is mainly responsible for the accelerated time-dependent FCP rates of INCONEL 617 and HAYNES 230.

  9. Self-healing vs. Crack-like Rupture Propagation in Presence of Thermal Weakening Processes Based on Realistic Physical Properties

    Science.gov (United States)

    Noda, H.; Dunham, E. M.; Rice, J. R.

    2006-12-01

    We have conducted rupture propagation simulations allowing for the combined effects of thermal pressurization of pore fluid and flash heating of microscopic contact asperities. Rapid, large slip as in earthquakes produces a large amount of frictional heat, and probably activates such thermal weakening mechanisms. They act until macroscopic fault temperature T nears the melting point, and are coupled through T and macroscopic fault surface pore pressure p. Because we consider two mechanisms, the characteristic slip for each of them is physically important; a compromise on one of them can eventually nullify its effect compared to the other. We use a range of realistic hydraulic properties for thermal pressurization (hydro-thermal diffusivity factor 20-450 mm2/s; factor corresponds to f2VL_*/4=(ρ c/Λ)2(√{αth}+√{αhy})2 [Rice, JGR, 2006] where f is the friction coefficient, V is slip rate, L_* is a characteristic slip defined in the thermal pressurization analysis, ρ c is specific heat, Λ is pore pressure rise per unit temperature rise in undrained conditions, and αth and αhy are thermal and hydraulic diffusivities), and microns of contact evolution distance L for flash heating with a slip law formulation and the direct effect. We use the spectral implementation of the BIE method for elastodynamic calculations, and set a 1d FD grid normal to the fault plane at each node to calculate local heat and fluid transport assuming an infinitesimally thin slipping plane. We also use a multi-step time increment procedure by setting longer steps for slip history storage and shorter steps for integration of state variable, T, and p. Elasticity and the constitutive relation are solved simultaneously at every shorter time step with linearly interpolated stress transfer. This method reduces the amount of memory but produces numerical stability. We nucleated rupture by adding a sudden perturbation to the shear stress, which is initially uniform and much lower than the static

  10. Ductile-to-brittle transition in a low alloy steel

    International Nuclear Information System (INIS)

    The mechanical properties of pressure vessel steel (and above all its resistance to brittle fracture) are a decisive factor in the complex safety assessment of nuclear power plants. The monitoring of neutron induced embrittlement is provided using Charpy impact tests on standard V-notch specimens due to their small size. Material's ductile-to-brittle transition temperature (DBTT) can be easily characterised using this test. However, Charpy impact energy cannot be immediately used for safety assessment, since fracture toughness is required. Some empirical formulas have been developed, but no direct relationship was still found. When the specimens are tested in the ductile-to-brittle transition region, cleavage crack initiation is preceded by ductile crack growth giving a large scatter to the values of fracture toughness and/or Charpy impact energy. Even if the cleavage initiation and propagation in steels containing isolated spheroidic carbides are qualitatively well understood, no one from existing models can explain the sharp upturn in ductile-to-brittle transition region. In the present work, French tempered bainitic steel 16MND5 (considered as equivalent to the American standard A508 Cl.3) is studied: The large fractographic analysis of CT and Charpy specimens broken in the DBTT range is undertaken to account for the evolution of cleavage fracture mechanisms. In addition to classical scanning electron microscopy, transmission electron microscopy and EBSD technique are used in order to study the propagation of cleavage crack. The classical fracture mechanics using KIc or Jc concepts can hardly describe the unstable brittle fracture in the DBTT range. Hence, the local approach, which aims to predict the fracture of any structural component using local criteria, providing that the mechanical fields in the structure are known, is used. The probability of cleavage fracture in the DBTT range is predicted using the Beremin model based on weakest link theory, e.g. 2

  11. The mechanics and physics of fracturing: application to thermal aspects of crack propagation and to fracking.

    Science.gov (United States)

    Cherepanov, Genady P

    2015-03-28

    By way of introduction, the general invariant integral (GI) based on the energy conservation law is presented, with mention of cosmic, gravitational, mass, elastic, thermal and electromagnetic energy of matter application to demonstrate the approach, including Coulomb's Law generalized for moving electric charges, Newton's Law generalized for coupled gravitational/cosmic field, the new Archimedes' Law accounting for gravitational and surface energy, and others. Then using this approach the temperature track behind a moving crack is found, and the coupling of elastic and thermal energies is set up in fracturing. For porous materials saturated with a fluid or gas, the notion of binary continuum is used to introduce the corresponding GIs. As applied to the horizontal drilling and fracturing of boreholes, the field of pressure and flow rate as well as the fluid output from both a horizontal borehole and a fracture are derived in the fluid extraction regime. The theory of fracking in shale gas reservoirs is suggested for three basic regimes of the drill mud permeation, with calculating the shape and volume of the local region of the multiply fractured rock in terms of the pressures of rock, drill mud and shale gas. PMID:25713454

  12. The mechanics and physics of fracturing: application to thermal aspects of crack propagation and to fracking.

    Science.gov (United States)

    Cherepanov, Genady P

    2015-03-28

    By way of introduction, the general invariant integral (GI) based on the energy conservation law is presented, with mention of cosmic, gravitational, mass, elastic, thermal and electromagnetic energy of matter application to demonstrate the approach, including Coulomb's Law generalized for moving electric charges, Newton's Law generalized for coupled gravitational/cosmic field, the new Archimedes' Law accounting for gravitational and surface energy, and others. Then using this approach the temperature track behind a moving crack is found, and the coupling of elastic and thermal energies is set up in fracturing. For porous materials saturated with a fluid or gas, the notion of binary continuum is used to introduce the corresponding GIs. As applied to the horizontal drilling and fracturing of boreholes, the field of pressure and flow rate as well as the fluid output from both a horizontal borehole and a fracture are derived in the fluid extraction regime. The theory of fracking in shale gas reservoirs is suggested for three basic regimes of the drill mud permeation, with calculating the shape and volume of the local region of the multiply fractured rock in terms of the pressures of rock, drill mud and shale gas.

  13. Influence of fatigue frequency and hydrogen content on crack propagation in hydrogen embrittlement environment; Suiso zeika kankyoka ni okeru kiretsu denpa ni oyobosu hiro shuhasu to suisoryo no eikyo

    Energy Technology Data Exchange (ETDEWEB)

    Yamaguchi, Y.; Nakakura, M.; Nonaka, H. [Osaka Gas Co. Ltd., Osaka (Japan)

    1996-11-15

    In this paper, the influences of fatigue frequency and hydrogen content in material were investigated for the crack propagation at 0.5 stress ratio using a low alloy steel by cyclic stress in an overprotective environment. The six frequencies between 10 Hz and 0.05 Hz, and three hydrogen contents were used as the experimental conditions. Three stages divided by crack propagation behavior existed in the relationship between the stress intensity factor and the crack propagation rate. The lower the frequency was, the higher the crack propagation was at the higher stress intensity factor. The crack propagation rate was constant at Stage II. The relationship between crack propagation rate at the Stage II and frequency was expressed as (da/dn)II = 1.4 {times} 10{sup -7} {times} f{sup -0.763}. It was supposed that the cause of the Stage II was due to the lack of hydrogen to crack tip through diffusion. The hydrogen diffusion rate was of the order of 10{sup -7} m/s. The hydrogen content enhanced the crack propagation rate at 1 Hz. The Paris Law in hydrogen embrittlement environment at 1 Hz was expressed as a function of hydrogen content, which was da/dN=C({Delta}K){sup m} where C=1.72 {times} 10{sup -10} {times} (10{sup -5.6CH}), m=3.05+4.74CH, CH: Hydrogen content in material. 12 refs., 8 figs., 2 tabs.

  14. The Deformation Mechanisms in Process of Crack Propagation for Alpha Titanium with Compounding Microdefects

    Directory of Open Access Journals (Sweden)

    Ying Sheng

    2016-01-01

    Full Text Available The multiscale analysis method based on traction-separation law (TSL and cohesive zone law was used to describe the cross-scale defective process of alpha titanium (α-Ti material with compounding microdefects in this paper. First, the properties of T-S curve and the reasonable range of T-S area relative to the length of defects were discussed. Next, based on the conclusions above, the molecule dynamics analysis of three models of α-Ti with compounding microdefects was conducted and cross-scaly simulated. The phenomenon, principles, and mechanisms of different compound microscale defects propagation of α-Ti were observed and explained at atomic scale, and the effects of different microdefects on macrofracture parameters of materials were studied.

  15. Report of the benchmark on the fatigue propagation of a semi-elliptical crack in a plate subjected to cyclic bending

    International Nuclear Information System (INIS)

    In order to improve the estimation methods of surface crack growth propagation through the thickness of components, CEA has proposed a benchmark to members of PWG-3 Task Group on integrity of metal components and structures. The subject is a simple configuration of a plate containing a semi-elliptical crack and submitted to a cyclic bending load. An experimental data-set from CEA was used to validate two issues in the topic of Leak Before Break: crack growth estimation, crack shape evolution during the propagation through the thickness. This report presents all estimations performed by the 9 participants and collected by CEA. They are compared to the experimental results. An analysis of the used procedures is also proposed. This, associated with the study of the accuracy of different methodologies, leads to comments and recommendations on the analysis of fatigue crack growth (e.g. on elastic and elastic-plastic analysis with the cyclic tensile curve vs the monotonic tensile curve, the difficulty to use finite element analysis, etc.)

  16. Crack monitoring capability of plastic optical fibers for concrete structures

    Science.gov (United States)

    Zhao, Jinlei; Bao, Tengfei; Chen, Rui

    2015-08-01

    Optical fibers have been widely used in structural health monitoring. Traditional silica fibers are easy to break in field applications due to their brittleness. Thus, silica fibers are proposed to be replaced by plastic optical fibers (POFs) in crack monitoring in this study. Moreover, considering the uncertainty of crack propagation direction in composite materials, the influence of the angles between fibers and cracks on the monitoring capability of plastic optical fibers is studied. A POF sensing device was designed and the relationship between light intensity loss and crack width under different fiber/crack angles was first measured through the device. Then, three-point bend tests were conducted on concrete beams. POFs were glued to the bottom surfaces of the beams and light intensity loss with crack width was measured. Experimental results showed that light intensity loss in plastic optical fibers increased with crack width increase. Therefore, application of plastic optical fibers in crack monitoring is feasible. Moreover, the results also showed that the sensitivity of the POF crack sensor decreased with the increase of angles between fibers and cracks.

  17. Crack propagation analysis of welded thin-walled joints using boundary element method

    Science.gov (United States)

    Mashiri, F. R.; Zhao, Xiao-Ling; Grundy, P.

    Tube-to-plate nodal joints under cyclic bending are widely used in the road transport and agricultural industry. The square hollow sections (SHS) used in these constructions are thin-walled and cold formed, and they have thicknesses of less than 4mm. Some fatigue failures have been observed. The weld undercut may affect the fatigue life of welded tubular joints especially for thin-walled sections. The undercut dimensions were measured using the silicon imprint technique. Modelling of thin-walled cruciform joints, as a simplification of welded tubular joints, is described in this paper to determine the effect of weld undercut on fatigue propagation life. The Boundary Element Analysis System Software (BEASY) is used. The results of the effect of weld toe undercut from this analysis are compared with results from previous research to determine the comparative reduction in fatigue life between thin-walled joints (T=3mm) and those made of thicker sections (T=20mm). The loss in fatigue strength of the thin-walled joints is found to be relatively more than that for thicker walled joints. A 3D model of a tube to plate T-joint is also modelled using the boundary element software, BEASY. The nodal joint consists of a square hollow section, 50×50×3 SHS, fillet welded to a 10-mm thick plate, and subjected to cyclic bending stress. Fatigue analyses are carried out and the results are compared with the only available S-N design curve.

  18. Finite element modelling of fibre-reinforced brittle materials

    NARCIS (Netherlands)

    Kullaa, J.

    1997-01-01

    The tensile constitutive behaviour of fibre-reinforced brittle materials can be extended to two or three dimensions by using the finite element method with crack models. The three approaches in this study include the smeared and discrete crack concepts and a multi-surface plasticity model. The tensi

  19. The propagation of in-plane P-SV waves in a layered elastic plate with periodic interface cracks: exact versus spring boundary conditions

    Science.gov (United States)

    Kvasha, Oleg V.; Boström, Anders; Glushkova, Natalia V.; Glushkov, Evgeny V.

    2011-08-01

    The propagation of in-plane (P-SV) waves in a symmetrically three-layered thick plate with a periodic array of interface cracks is investigated. The exact dispersion relation is derived based on an integral equation approach and Floquet's theorem. The interface cracks can be a model for interface damage, but a much simpler model is a recently developed spring boundary condition. This boundary condition is used for the thick plate and also in the derivation of plate equations with the help of power series expansions in the thickness coordinate. For low frequencies (cracks small compared to the wavelength) the three approaches give more or less coinciding dispersion curves, and this is a confirmation that the spring boundary condition is a reasonable approximation at low frequencies.

  20. In the Initiation of Brittle Compressive Failure: Lessons From Ice

    Science.gov (United States)

    Renshaw, C. E.; Schulson, E. M.

    2001-12-01

    Brittle failure limits the compressive strength of rock and ice when rapidly loaded under low to moderate confinement. Higher confinement or slower loading results in ductile failure once the brittle-ductile transition is crossed. It is well established that the macroscopic brittle failure of rock, concrete and other brittle materials under compression is preceded by the initiation and sliding of microscopic primary cracks, creating wing cracks at their tips. In laboratory samples, microcracks begin to nucleate more or less uniformly throughout the sample at compressions equal to about 1/5 to 1/3 the terminal failure stress. Under little to no confinement, wing cracks extend and link together, splitting the material into slender columns which then fail. Under low to moderate confinement, wing crack growth is restricted and terminal failure is controlled by the localization of damage along discrete bands of intense damage inclined by approximately 30 degrees to the direction of the most compressive stress. Earlier investigators proposed that localization results from either the linkage of wing cracks or the buckling of microcolumns created between adjacent wing cracks. Observations of compressive failure in ice suggest a new mechanism whereby localization initiates due to the bending-induced failure of slender microcolumns created between sets of secondary cracks emanating from one side of a primary crack. Analysis of this mechanism leads to a closed-form, quantitative model that only depends on independently measureable mechanical parameters. We show that model predictions for both the brittle compressive strength and the brittle-ductile transition are consistent with data from a variety of crystalline materials.

  1. Propagation of cracks by stress corrosion in conditions of BWR type reactor; Propagacion de grietas por corrosion bajo esfuerzo en condiciones de reactor de agua en ebullicion (BWR)

    Energy Technology Data Exchange (ETDEWEB)

    Merino C, F.J. [ININ, 52045 Estado de Mexico (Mexico); Fuentes C, P. [ITT, Metepec, Estado de Mexico (Mexico)]. E-mail: fjmc@nuclear.inin.mx

    2004-07-01

    In this work, the obtained results when applying the Hydrogen Chemistry to a test tube type Compact Tension (CT), built in austenitic stainless steel 304l, simulating the conditions to those that it operates a Boiling Water Reactor (BWR), temperature 288 C and pressure of 8 MPa are presented. With the application of this water chemistry, seeks to be proven the diminution of the crack propagation speed. (Author)

  2. Explicit dynamics for numerical simulation of crack propagation by the extended finite element method; Dynamique explicite pour la simulation numerique de propagation de fissure par la methode des elements finis etendus

    Energy Technology Data Exchange (ETDEWEB)

    Menouillard, T

    2007-09-15

    Computerized simulation is nowadays an integrating part of design and validation processes of mechanical structures. Simulation tools are more and more performing allowing a very acute description of the phenomena. Moreover, these tools are not limited to linear mechanics but are developed to describe more difficult behaviours as for instance structures damage which interests the safety domain. A dynamic or static load can thus lead to a damage, a crack and then a rupture of the structure. The fast dynamics allows to simulate 'fast' phenomena such as explosions, shocks and impacts on structure. The application domain is various. It concerns for instance the study of the lifetime and the accidents scenario of the nuclear reactor vessel. It is then very interesting, for fast dynamics codes, to be able to anticipate in a robust and stable way such phenomena: the assessment of damage in the structure and the simulation of crack propagation form an essential stake. The extended finite element method has the advantage to break away from mesh generation and from fields projection during the crack propagation. Effectively, crack is described kinematically by an appropriate strategy of enrichment of supplementary freedom degrees. Difficulties connecting the spatial discretization of this method with the temporal discretization of an explicit calculation scheme has then been revealed; these difficulties are the diagonal writing of the mass matrix and the associated stability time step. Here are presented two methods of mass matrix diagonalization based on the kinetic energy conservation, and studies of critical time steps for various enriched finite elements. The interest revealed here is that the time step is not more penalizing than those of the standard finite elements problem. Comparisons with numerical simulations on another code allow to validate the theoretical works. A crack propagation test in mixed mode has been exploited in order to verify the simulation

  3. Mathematical and computational analyses of cracking formation fracture morphology and its evolution in engineering materials and structures

    CERN Document Server

    Sumi, Yoichi

    2014-01-01

    This book is about the pattern formation and the evolution of crack propagation in engineering materials and structures, bridging mathematical analyses of cracks based on singular integral equations, to computational simulation of engineering design. The first two parts of this book focus on elasticity and fracture and provide the basis for discussions on fracture morphology and its numerical simulation, which may lead to a simulation-based fracture control in engineering structures. Several design concepts are discussed for the prevention of fatigue and fracture in engineering structures, including safe-life design, fail-safe design, damage tolerant design. After starting with basic elasticity and fracture theories in parts one and two, this book focuses on the fracture morphology that develops due to the propagation of brittle cracks or fatigue cracks.   In part three, the mathematical analysis of a curved crack is precisely described, based on the perturbation method. The stability theory of interactive ...

  4. Prediction of crack propagation and arrest in X100 natural gas transmission pipelines with a strain rate dependent damage model (SRDD). Part 2: Large scale pipe models with gas depressurisation

    International Nuclear Information System (INIS)

    Part 1 of this paper described a specimen for the measurement of high strain rate flow and fracture properties of pipe material and for tuning a strain rate dependent damage model (SRDD). In part 2 the tuned SRDD model is used for the simulation of axial crack propagation and arrest in X100 natural gas pipelines. Linear pressure drop model was adopted behind the crack tip, and an exponential gas depressurisation model was used ahead of the crack tip. The model correctly predicted the crack initiation (burst) pressure, the crack speed and the crack arrest length. Strain rates between 1000 s−1 and 3000 s−1 immediately ahead of the crack tip are predicted, giving a strong indication that a strain rate material model is required for the structural integrity assessment of the natural gas pipelines. The models predict the stress triaxiality of about 0.65 for at least 1 m ahead of the crack tip, gradually dropping to 0.5 at distances of about 5–7 m ahead of the crack tip. Finally, the models predicted a linear drop in crack tip opening angle (CTOA) from about 11−12° at the onset of crack propagation down to 7−8° at crack arrest. Only the lower of these values agree with those reported in the literature for quasi-static measurements. This discrepancy might indicate substantial strain rate dependence in CTOA. - Highlights: • Finite element simulations of 3 burst tests of X100 pipes are detailed. • Strain rate dependent damage model, tuned on small scale X100 samples, was used. • The models correctly predict burst pressure, crack speed and crack arrest length. • The model predicts a crack length dependent critical CTOA. • The strain rate dependent damage model is verified as mesh independent

  5. Behavior of cracked materials

    CERN Document Server

    François, Marc Louis Maurice

    2009-01-01

    Due to their microstructure, quasi brittle materials present rough cracks. Under sliding of the crack lips, this roughness involves in one hand induced opening and in the other hand some apparent plasticity which is due to the interlocking of the crack lips combined with Coulomb's friction. The proposed model is written under the irreversible thermodynamics framework. Micromechanics uses the Del Piero and Owen's structured deformation theory. Opening of the crack depends upon the crack shape and the relative sliding of the crack lips. The thermodynamic force associated to the sliding has the mechanical meaning of the force acting in order to make the crack slide. Yield surface is defined as a limitation of this force with respect to the Coulomb's friction and the Barenblatt cohesion. The crack orientation is defined as the one for which the criterion is reached for the lowest stress level. A decreasing cohesion, respect to sliding is supposed. Tension and compression reference cases are envisaged.

  6. The effect of test atmosphere on the formation and propagation of creep cracks in commercial high temperature alloys

    International Nuclear Information System (INIS)

    The influence of surface cracks caused by corrosion on the creep rupture properties of the alloys INCOLOY 800H and INCONEL 617 has been investigated for temperatures in the range 1073 K to 1223 K. The test environments were air and impure helium simulating the primary coolant gas of a high temperature reactor (HTR helium). The depths of surface cracks in creep test specimens were measured metallographically and a characteristic crack depth, a90, was derived. a90 is defined so that 90% of the cracks present have depths below a90. The dependence of a90 on test time, creep strain and stress was examined. The growth of creep cracks at the specimen surface as a function of the creep strain was described analytically. This allowed the stress increase due to loss of specimen cross section by surface crack formation to be estimated. It was shown that the surface cracks resulting from corrosion lead to an increase in the creep rate at creep strains above 5%, but the increases were similar in both atmospheres. Rupture of the specimens occurred when the surface cracks and voids developed inside the specimen due to the creep damage processes. This is the main reason for the similar creep rupture properties of the alloys in the two test environments. Finally, a method has been developed to allow the plotting of the depth of surface cracks caused by corrosion with the stress-rupture curves. In this type of diagram, the damage resulting from surface cracks can be related to the creep rupture data to indicate whether corrosion effects need to be considered in the derivation of design stresses. (orig./IHOE)

  7. Cracks propagation by stress corrosion cracking in conditions of Boiling Water Reactor (BWR); Propagacion de grietas por corrosion bajo esfuerzo en condiciones de reactor de agua hirviente (BWR)

    Energy Technology Data Exchange (ETDEWEB)

    Fuentes C, P

    2003-07-01

    This work presents the results of the assays carried out in the Laboratory of Hot Cells of the National Institute of Nuclear Research (ININ) to a type test tube Compact Tension (CT), built in steel austenitic stainless type 304L, simulating those conditions those that it operates a Boiling Water Reactor (BWR), at temperature 288 C and pressure of 8 MPa, to determine the speed to which the cracks spread in this material that is of the one that different components of a reactor are made, among those that it highlights the reactor core vessel. The application of the Hydrogen Chemistry of the Water is presented (HWC) that is one alternative to diminish the corrosion effect low stress in the component, this is gets controlling the quantity of oxygen and of hydrogen as well as the conductivity of the water. The rehearsal is made following the principles of the Mechanics of Elastic Lineal Fracture (LEFM) that considers a crack of defined size with little plastic deformation in the tip of this; the measurement of crack advance is continued with the technique of potential drop of direct current of alternating signal, this is contained inside the standard Astm E-647 (Method of Test Standard for the Measurement of Speed of Growth of Crack by fatigue) that is the one that indicates us as carrying out this test. The specifications that should complete the test tubes that are rehearsed as for their dimensions, it forms, finish and determination of mechanical properties (tenacity to the fracture mainly) they are contained inside the norm Astm E-399, the one which it is also based on the principles of the fracture mechanics. The obtained results were part of a database to be compared with those of other rehearsals under different conditions, Normal Chemistry of the Water (NWC) and it dilutes with high content of O{sub 2}; to determine the conditions that slow more the phenomena of stress corrosion cracking, as well as the effectiveness of the used chemistry and of the method of

  8. Effect of substrate roughness on the contact damage of thin brittle films on brittle substrates

    Energy Technology Data Exchange (ETDEWEB)

    Weidner, Mirko [School of Materials Science and Engineering, University of New South Wales NSW 2052, Sydney (Australia); Institute for Materials Science, Technische Universitaet Darmstadt, Petersenstrasse 23, 64287 Darmstadt (Germany); Borrero-Lopez, Oscar [School of Materials Science and Engineering, University of New South Wales NSW 2052, Sydney (Australia); Departamento de Ingenieria Mecanica, Energetica y de los Materiales, Universidad de Extremadura, 06071, Badajoz (Spain); Hoffman, Mark, E-mail: mark.hoffman@unsw.edu.a [School of Materials Science and Engineering, University of New South Wales NSW 2052, Sydney (Australia); Bendavid, Avi; Martin, Phil J. [CSIRO Materials Science and Engineering, P.O. Box 218, Lindfield NSW 2070 (Australia)

    2010-07-01

    The effect of substrate and surface roughness on the contact fracture of diamond-like carbon coatings on brittle soda-lime glass substrates has been investigated. The average surface roughness (R{sub a}) of the examined samples ranged from 15 nm to 571 nm. Contact damage was simulated by means of spherical nanoindentation, and fracture was subsequently assessed by focused ion beam microscopy. It was found that, in the absence of sub-surface damage in the substrate, fracture occurs in the coating in the form of radial, and ring/cone cracks during loading, and lateral cracks during unloading. Increasing the surface roughness results in a decrease in the critical load for crack initiation during loading, and in the suppression of fracture modes during unloading from high loads. When sub-surface damage (lateral cracks) is present in the substrate, severe spalling takes place during loading, causing a large discontinuity in the load-displacement curve. The results have implications concerning the design of damage-tolerant coated systems consisting of a brittle film on a brittle substrate.

  9. On the porosity induced by externally solidified crystals in high-pressure die-cast of AM60B alloy and its effect on crack initiation and propagation

    International Nuclear Information System (INIS)

    The porosity induced by the externally solidified crystals (ESCs) in high pressure die casting of AM60B magnesium alloy was investigated. Attention was focused on the formation of the porosity due to the presence of ESCs and its effect on the crack initiation and propagation during tensile deformation. Based on experimental observations using optical microscopy, scanning electron microscopy and the 3-D high resolution X-ray tomography, it was found that the porosity induced by ESCs could be categorized into two types. The first type of porosity was relatively small in size, globular in geometry and dispersed inside the microstructure, whereas the second type was larger in size with an interconnected structure. During the in situ observation of tensile deformation, significant crack could be observed at grain boundaries where the second type of porosity was present. The crack propagated by connecting the neighboring porosities towards a direction perpendicular to the tensile stress. The interdendritic shrinkage during solidification at the ESC boundaries was shown to be the primary reason for the formation of the second type of porosity

  10. Study on crack propagation direction of intermittent single jointed rock mass%非贯通单节理岩体裂纹扩展方向研究

    Institute of Scientific and Technical Information of China (English)

    章广成; 胡静

    2011-01-01

    It has a positive significance for further analysis of rock bridge failure mechanism and rock mass shear strength parameters to study crack propagation direction of intermittent jointed rock mass. The crack-tip stress field is derived from complex stress condition in the sight of fracture mechanics. Based on the existent rock bridge failure patterns, propagated crack of jointed rock mass is divided into two kind, tensile crack and shear crack. Then the formula of tensile angle θt is put forward according to Griffith failure criteria, and that of shear angle θC is also put forward according to Mohr-Coulomb failure criteria. Compared with other criteria and test, it shows that this criterion can accurately determine the direction of tensile crack growth, while the sheared angle needs further experimental verification. The result shows that the tensile crack propagation tends to bias towards the maximum principal stress direction under tensile stress and the angle between them is less than 15°. Under bidirectional tensile stress, tensile cracks tend to be far away from the maximum principal stress direction with larger crack angle. Under uniaxial compression, tensile angle decreases with the crack angle increasing, while their sum decreases and then increases.%裂纹扩展方向的确定对分析岩桥破坏机制和岩体抗剪强度参数具有重要意义.首先以断裂力学观点推导了复杂应力条件下裂纹尖端应力分布函数的表达式,以节理岩体尖端的扩展裂纹可分为张拉裂纹和剪切裂纹为前提,基于Griffith破坏判据,提出了张拉裂纹扩展方向(张裂角)的计算公式;基于Mohr-Coulomb判据,提出了剪裂纹扩展方向(剪裂角)的计算公式.通过新判据与试验和其他判据的结果对比表明,该判据能准确判断张拉裂纹扩展方向,而剪裂角的扩展方向有待进一步试验验证.分析表明:在单向拉应力作用下,张裂纹扩展方向均有偏向于最大主应力方向

  11. An embedded crack in a constant strain triangle utilizing extended finite element concepts

    DEFF Research Database (Denmark)

    Olesen, J.F.; Poulsen, P.N.

    2013-01-01

    This paper revisits the formulation of the CST element with an embedded discrete crack taking advantage of the direct formulations developed within the framework of the extended finite element method, XFEM. The result is a simple element for modeling cohesive fracture processes in quasi...... discontinuity of displacements. The formulation is based on a variational principle of virtual work involving only the interpolation of displacements. The good performance of the element is demonstrated through the comparison with three benchmark tests in which a single crack is propagated: The center cracked......-brittle materials. The element is easily fitted a standard FEM code, and as such it is an alternative to more cumbersome XFEM elements which require special d.o.f.'s and extra administration. The crack description is embedded, in the sense that extra d.o.f.'s controlling the crack opening are eliminated...

  12. NASA-Langley Research Center's participation in a round-robin comparison between some current crack-propagation prediction methods

    Science.gov (United States)

    Hudson, C. M.; Lewis, P. E.

    1979-01-01

    A round-robin study was conducted which evaluated and compared different methods currently in practice for predicting crack growth in surface-cracked specimens. This report describes the prediction methods used by the Fracture Mechanics Engineering Section, at NASA-Langley Research Center, and presents a comparison between predicted crack growth and crack growth observed in laboratory experiments. For tests at higher stress levels, the correlation between predicted and experimentally determined crack growth was generally quite good. For tests at lower stress levels, the predicted number of cycles to reach a given crack length was consistently higher than the experimentally determined number of cycles. This consistent overestimation of the number of cycles could have resulted from a lack of definition of crack-growth data at low values of the stress intensity range. Generally, the predicted critical flaw sizes were smaller than the experimentally determined critical flaw sizes. This underestimation probably resulted from using plane-strain fracture toughness values to predict failure rather than the more appropriate values based on maximum load.

  13. Modified Dugdale cracks and Fictitious cracks

    DEFF Research Database (Denmark)

    Nielsen, Lauge Fuglsang

    1998-01-01

    A number of theories are presented in the literature on crack mechanics by which the strength of damaged materials can be predicted. Among these are theories based on the well-known Dugdale model of a crack prevented from spreading by self-created constant cohesive flow stressed acting in local...... areas, so-called fictitious cracks, in front of the crack.The Modified Dugdale theory presented in this paper is also based on the concept of Dugdale cracks. Any cohesive stress distribution, however, can be considered in front of the crack. Formally the strength of a material weakened by a modified.......For brittle materials (considered by the Griffith theory )G_CR = 2 Gamma where Gamma is surface energy of material considered. For more tough materials (considered by the modified Dugdale theory) G_CR is a function f(sigma_L delta_CR) where sigma_L and delta_CR are theoretical strength and flow limit...

  14. Determination of the Influence of c-BN+h-BN Coating Structure on Brittleness

    Institute of Scientific and Technical Information of China (English)

    MaciejKupczyk; AdamLejwoda; PrzemyslawCieszkowski; PrzemyslawLibuda

    2004-01-01

    In the article is presented the brittleness study of boron nitride coatings deposited on cutting edges made of cemented carbides by the pulse-plasma method (PPD). Influences of the structure (density, pores, microcracks) of coating material on the brittleness and on selected technological parameters of boron nitride formation by PPD method particularly taking into account discharge voltage on brittleness are shown. Differences between values of both a1(300) and a1(500)coefficients characterized susceptibility to coatings cracking of investigated coating manufactured using different values of discharge voltage were defined. Results of an investigations have been confirmed usefulness of Palmqyist's method for measurement of coating susceptibility to brittle cracking.

  15. Determination of the Influence of c-BN+h-BN Coating Structure on Brittleness

    Institute of Scientific and Technical Information of China (English)

    Maciej Kupczyk; Adam Lejwoda; Przemyslaw Cieszkowski; Przemyslaw Libuda

    2004-01-01

    In the article is presented the brittleness study of boron nitride coatings deposited on cutting edges made of cemented carbides by the pulse-plasma method (PPD). Influences of the structure (density, pores, microcracks) of coating material on the brittleness and on selected technological parameters of boron nitride formation by PPD method particularly taking into account discharge voltage on brittleness are shown. Differences between values of both a1(300) and a1(500)coefficients characterized susceptibility to coatings cracking of investigated coating manufactured using different values of discharge voltage were defined. Results of an investigations have been confirmed usefulness of Palmqvist's method for measurement of coating susceptibility to brittle cracking.

  16. Studies on fatigue crack growth around weldment in SUS304 stainless steel

    International Nuclear Information System (INIS)

    Many failures in welded structures are caused due to the initiation and propagation of cracks which are induced by the high welding residual stress. Up to now, it has been known that the welding residual stress has many influences on the crack initiation and propagation, but the problems of the influence of welding residual stress on the structural integrity are not so clear to date because of the difficulty of its quantitative evaluation and of the analysis on the interaction between the residual stress and crack growth. Recently, an analytical procedure to predict the fatigue crack growth based on fracture mechanics has been introduced in some inspection standards and criteria for the purpose of preventing the brittle fracture. It seems important to perform the accurate crack growth predictions as regards the valid application of the above standards, as well as the practice of reliable defect sizing. Therefore it is one of the important subjects to evaluate the influence of welding residual stress on the fatigue crack growth. Relaxation and redistribution of the residual stress will be caused when crack extends in the residual stress field. Besides, an interaction effect between the fatigue stress and residual stress will be caused at the same time. In this report is described a simple prediction on the fatigue crack growth behavior in the residual stress field firstly, and then the predictions are compared with the results of fatigue tests on center cracked pannel specimen of SUS304 stainless steel. (author)

  17. Analysis of flexural wave propagation through beams with a breathing crack using wavelet spectral finite element method

    Science.gov (United States)

    Joglekar, D. M.; Mitra, M.

    2016-08-01

    An analytical-numerical method, based on the use of wavelet spectral finite elements (WSFE), is presented for studying the nonlinear interaction of flexural waves with a breathing crack present in a slender beam. The cracked beam is discretized using wavelet spectral finite elements which use compactly supported Daubechies scaling functions for approximating the temporal dependence of the transverse displacement. Rotational spring is used to model the open crack condition, and behavior of the beam in closed-crack condition is assumed to be similar to that of an intact beam. An intermittent switching between the open- and closed-crack conditions simulates crack-breathing, leading to a set of nonlinear equations which is solved using an iterative method. Results of the proposed method are compared with those obtained using the Fourier spectral finite element (FSFE) and 1D finite element (FE) methods, which show a close agreement. Existence of the higher-order harmonic components, indicative of the crack-induced bilinearity, is confirmed in the frequency domain response. Moreover, the time domain analysis reveals separation of harmonics resulting from the dispersive nature of the waveguide, which is further used for localizing the damage. A parametric study is presented to bring out the influence of crack-severity and -location on the extent of harmonic separation and on the relative strength of higher order harmonic. In addition to elaborating the use of WSFE in addressing the nonlinear wave-damage interaction, results of the present investigation can be potentially useful in devising strategies for an inverse analysis.

  18. Fracturing and brittleness index analyses of shales

    Science.gov (United States)

    Barnhoorn, Auke; Primarini, Mutia; Houben, Maartje

    2016-04-01

    The formation of a fracture network in rocks has a crucial control on the flow behaviour of fluids. In addition, an existing network of fractures , influences the propagation of new fractures during e.g. hydraulic fracturing or during a seismic event. Understanding of the type and characteristics of the fracture network that will be formed during e.g. hydraulic fracturing is thus crucial to better predict the outcome of a hydraulic fracturing job. For this, knowledge of the rock properties is crucial. The brittleness index is often used as a rock property that can be used to predict the fracturing behaviour of a rock for e.g. hydraulic fracturing of shales. Various terminologies of the brittleness index (BI1, BI2 and BI3) exist based on mineralogy, elastic constants and stress-strain behaviour (Jin et al., 2014, Jarvie et al., 2007 and Holt et al., 2011). A maximum brittleness index of 1 predicts very good and efficient fracturing behaviour while a minimum brittleness index of 0 predicts a much more ductile shale behaviour. Here, we have performed systematic petrophysical, acoustic and geomechanical analyses on a set of shale samples from Whitby (UK) and we have determined the three different brittleness indices on each sample by performing all the analyses on each of the samples. We show that each of the three brittleness indices are very different for the same sample and as such it can be concluded that the brittleness index is not a good predictor of the fracturing behaviour of shales. The brittleness index based on the acoustic data (BI1) all lie around values of 0.5, while the brittleness index based on the stress strain data (BI2) give an average brittleness index around 0.75, whereas the mineralogy brittleness index (BI3) predict values below 0.2. This shows that by using different estimates of the brittleness index different decisions can be made for hydraulic fracturing. If we would rely on the mineralogy (BI3), the Whitby mudstone is not a suitable

  19. TC4钛合金的疲劳裂纹扩展Walker公式%Walker Formula of Fatigue Crack Propagation of TC4 Titanium Alloy

    Institute of Scientific and Technical Information of China (English)

    上官晓峰; 付小琪

    2012-01-01

    In order to study fatigue crack propagation characteristics of TC4 titanium alloy under different stress ratios, Warker formula was used to describe the fatigue crack growth rate under the different stress ratios. The fatigue crack propagation rates of TC4 titanium alloy were measured by means of standard test methods. The test load stress ratios were 0. 06,0. 5 and 0. 7. The curves of fatigue crack growth rate of TC4 titanium alloy were plotted with data processing by incremental polynomial calculation program, and fatigue fracture surfaces were analyzed by SEM. The material constants in the formula Walker were calculated. The results showed that fatigue crack propagation rate,namely fatigue strip space,increased,with the increasing of stress ratio, when the stress ratio R was bigger than 0. The material constants m, n and C in the formula Walker were 4. 08216, -0. 02391 and 6. 96304 ×10-7 respectively.%为了研究不同应力比下TC4钛合金疲劳裂纹扩展特性,用Warker公式来描述不同应力比下的疲劳裂纹扩展速率.按照标准试验方法,试验加载应力比分别为0.06,0.5,0.7.利用递增多项式数据处理的计算程序,绘制了铸造TC4钛合金疲劳裂纹扩展速率曲线,并对疲劳断口进行扫描分析,计算Walker公式下的材料常数.结果表明,当应力比R≥0时,疲劳裂纹扩展速率随应力比的增大而增大,表现为疲劳条带间距增大.计算得材料常数m为4.082 16,n为-0.023 91,C为6.963 04×10-7.

  20. Residual stress measurement of large scaled welded pipe using neutron diffraction method. Effect of SCC crack propagation and repair weld on residual stress distribution

    International Nuclear Information System (INIS)

    The RESA-1 neutron engineering diffractometer in the JRR-3 (Japan Research Reactor No.3) at the Japan Atomic Energy Agency, which is used for stress measurements, was upgraded to realize residual stress measurements of large scaled mechanical components. A series of residual stress measurements was made to obtain through-thickness residual stress distributions in a Type 304 stainless steel butt-welded pipe of 500A-sch.80 using the upgraded RESA-1 diffractometer. We evaluated effects of crack propagation such as stress corrosion cracking (SCC) and a part-circumference repair weld on the residual stress distributions induced by girth welding. Measured residual stress distributions near original girth weld revealed good agreement with typical results shown in some previous works using finite element method, deep hole drilling as well as neutron diffraction. After introducing a mock crack with 10 mm depth in the heat affected zone on the inside wall of the pipe by electro discharge machining, the axial residual stresses were found to be released in the part of the mock crack. However, changes in the through-wall bending stress component and the self-equilibrated stress component were negligible and hence the axial residual stress distribution in the ligament was remained in the original residual stresses near girth weld without the mock crack. Furthermore, changes in hoop and radial residual stress were also small. The residual stress distributions after a part repair welding on the outer circumference of the girth weld were significantly different from residual stress distributions near the original girth weld. The through-thickness average axial residual stress was increased due to increase of the tensile membrane stress and mitigation of the bending stress after repair welding. Throughout above studies, we evidenced that the neutron diffraction technique is useful and powerful tool for measuring residual stress distributions in large as well as thick mechanical

  1. Effect of low temperature on hydrogen-assisted crack propagation in 304L/308L austenitic stainless steel fusion welds

    International Nuclear Information System (INIS)

    Highlights: •Measured crack growth resistance of welds at 223 K with 140 wppm H (gas charged). •H reduced fracture initiation toughness by >59% and altered fracture mode. •223 K altered fracture mode but had no effect on JIC of precharged welds. •At 293 K, microcracks initiate at δ-ferrite, and ferrite governed crack path. •At 223 K, microvoids form at γ deformation band intersections near phase boundaries. -- Abstract: Effects of low temperature on hydrogen-assisted cracking in 304L/308L austenitic stainless steel welds were investigated using elastic–plastic fracture mechanics methods. Thermally precharged hydrogen (140 wppm) decreased fracture toughness and altered fracture mechanisms at 293 and 223 K relative to hydrogen-free welds. At 293 K, hydrogen increased planar deformation in austenite, and microcracking of δ-ferrite governed crack paths. At 223 K, low temperature enabled hydrogen to exacerbate localized deformation, and microvoid formation, at austenite deformation band intersections near phase boundaries, dominated damage initiation; microcracking of ferrite did not contribute to crack growth

  2. Detection of stress corrosion cracking of high-strength steel used in prestressed concrete structures by acoustic emission technique

    Science.gov (United States)

    Ramadan, S.; Gaillet, L.; Tessier, C.; Idrissi, H.

    2008-02-01

    The stress corrosion cracking (SCC) of high-strength steel used in prestressed concrete structures was studied by acoustic emission technique (AE). A simulated concrete pore (SCP) solution at high-alkaline (pH ≈ 12) contaminated by sulphate, chloride, and thiocyanate ions was used. The evolution of the acoustic activity recorded during the tests shows the presence of several stages related respectively to cracks initiation due to the local corrosion imposed by corrosives species, cracks propagation and steel failure. Microscopic examinations pointed out that the wires exhibited a brittle fracture mode. The cracking was found to propagate in the transgranular mode. The role of corrosives species and hydrogen in the rupture mechanism of high-strength steel was also investigated. This study shows promising results for an potential use in situ of AE for real-time health monitoring of eutectoid steel cables used in prestressed concrete structures.

  3. Aspects of brittle failure assessment for RPV

    Energy Technology Data Exchange (ETDEWEB)

    Zecha, H.; Hermann, T.; Hienstorfer, W. [TUeV SUeD Energietechnik GmbH Baden-Wuerttemberg, Filderstadt (Germany); Schuler, X. [Materialpruefungsanstalt, Univ. Stuttgart (Germany)

    2009-07-01

    This paper describes the process of pressurized thermal shock analysis (PTS) and brittle failure assessment for the reactor pressure vessel (RPV) of the nuclear power plants NECKAR I/II. The thermo-hydraulic part of the assessment provides the boundary conditions for the fracture mechanics analysis. In addition to the one dimensional thermo-hydraulic simulations CFD, analyses were carried out for selected transients. An extensive evaluation of material properties is necessary to provide the input data for a reliable fracture mechanics assessment. For the core weld and the flange weld it has shown that brittle crack initiation can be precluded for all considered load cases. For the cold and hot leg nozzle detailed linear-elastic and elasticplastic Finite Element Analyses (FEA) are performed to verify the integrity of the RPV. (orig.)

  4. Cracks in Polymer Spherulites: Phenomenological Mechanisms in Correlation with Ring Bands

    Directory of Open Access Journals (Sweden)

    Eamor M. Woo

    2016-09-01

    Full Text Available This article reviews possible mechanisms of various crack forms and their likely correlations with interior crystal lamellae and discontinuous interfaces in spherulites. Complex yet periodically repetitive patterns of cracks in spherulites are beyond attributions via differences in thermal expansion coefficients, which would cause random and irregular cracks in the contract direction only. Cracks in brittle polymers such as poly(l-lactic acid (PLLA, or poly(4-hydroxyl butyrate (PHB, or more ductile polymers such as poly(trimethylene terephthalate (PTT are examined and illustrated, although for focus and demonstration, more discussions are spent on PLLA. The cracks can take many shapes that bear extremely striking similarity to the ring-band or lamellar patterns in the same spherulites. Crack patterns may differ significantly between the ring-banded and ringless spherulites, suggesting that the cracks may be partially shaped and governed by interfaces of lamellae and how the lamellar crystals assemble themselves in spherulites. Similarly, with some exceptions, most of the cracks patterns in PHB or PTT are also highly guided by the lamellar assembly in either ring-banded spherulites or ringless spherulites. Some exceptions of cracks in spherulites deviating from the apparent crystal birefringence patterns do exist; nevertheless, discontinuous interfaces in the initial lamellae neat the nuclei center might be hidden by top crystal over-layers of the spherulites, which might govern crack propagation.

  5. Damage tolerant design and condition monitoring of composite material and bondlines in wind turbine blades: Failure and crack propagation

    DEFF Research Database (Denmark)

    Pereira, Gilmar Ferreira; Mikkelsen, Lars Pilgaard; McGugan, Malcolm

    2015-01-01

    This research presents a novel method to asses a crack growing/damage event in composite material, in polymer, or in structural adhesive using Fibre Bragg Grating (FBG) sensors embedded in the host material, and its application in to a composite material structure: Wind Turbine Trailing Edge....... A Structure-Material-Sensor Finite Element Method (FEM) model was developed to simulate the Fibre Bragg Grating sensor output response, when embedded in a host material (Composite material, polymer or adhesive), during a crack growing/damage event. This Structure-Material-Sensor model provides a tool...

  6. 预应力FRP加固RC梁界面疲劳裂纹扩展行为研究%STUDY ON PROPAGATION BEHAVIOR OF FATIGUE INTERFACE CRACK IN RC BEAM STRENGTHENED WITH PRESTRESSED FRP

    Institute of Scientific and Technical Information of China (English)

    谢建和; 黄培彦; 郭永昌; 刘锋

    2011-01-01

    The propagation behavior of interface fatigue crack in reinforced concrete(RC) beam strengthened with prestressed fiber reinforced polymer(FRP) was studied.The mechanical analysis model was established for the interface crack tip in the strengthened beam under three-point bending.The theoretical derivation of stress intensity factor(SIF) for the interface crack was presented base on the mechanical model,and the effect of the prestress level on SIF was discussed.Combined with the experiments on interface fatigue crack propagation rate,a semi-empirical formula was developed for the propagation rate of interface crack in such strengthened beams.Results showed that the propagation of the interfacial fatigue crack has three stages: rapid propagation,steady propagation and instability propagation.The interface crack propagation rate was described in the form of Paris formula before the instability propagation.SIF of the initial crack at mid-span interface reached the maximum and then decreased with the interface crack length.In elastic range of the reinforcing steel bar,the strengthened beam with prestress had large SIF compared with the strengthened beam without prestress.%以预应力纤维增强复合材料(FRP)片材加固钢筋混凝土(RC)梁为研究对象,探讨了该类加固梁中FRP与混凝土之间界面疲劳裂纹的扩展规律。基于界面裂纹尖端的力学分析模型,理论推导了三点弯曲加固梁的界面裂纹应力强度因子(SIF)的计算公式,分析了FRP预应力水平对SIF的影响,并结合加固梁的界面裂纹扩展实验,提出了该类加固梁界面疲劳裂纹扩展速率的半经验公式。研究结果表明:加固梁的界面疲劳裂纹扩展可分为裂纹快速扩展、稳定扩展及失稳扩展3个阶段;在加固梁失稳破坏之前,界面疲劳裂纹的扩展速率可以Paris公式的形式表

  7. Understanding the edge crack phenomenon in ceramic laminates

    Directory of Open Access Journals (Sweden)

    O. Ševeček

    2015-10-01

    Full Text Available Layered ceramic materials (also referred to as “ceramic laminates” are becoming one of the most promising areas of materials technology aiming to improve the brittle behavior of bulk ceramics. The utilization of tailored compressive residual stresses acting as physical barriers to crack propagation has already succeeded in many ceramic systems. Relatively thick compressive layers located below the surface have proven very effective to enhance the fracture resistance and provide a minimum strength for the material. However, internal compressive stresses result in out-of plane stresses at the free surfaces, what can cause cracking of the compressive layer, forming the so-called edge cracks. Experimental observations have shown that edge cracking may be associated with the magnitude of the compressive stresses and with the thickness of the compressive layer. However, an understanding of the parameters related to the onset and extension of such edge cracks in the compressive layers is still lacking. In this work, a 2D parametric finite element model has been developed to predict the onset and propagation of an edge crack in ceramic laminates using a coupled stress-energy criterion. This approach states that a crack is originated when both stress and energy criteria are fulfilled simultaneously. Several designs with different residual stresses and a given thickness in the compressive layers have been computed. The results predict the existence of a lower bound, below no edge crack will be observed, and an upper bound, beyond which the onset of an edge crack would lead to the complete fracture of the layer

  8. 基于BOTDA的钢桥面铺装裂缝疲劳扩展研究%A study on crack fatigue propagation of steel deck pavement based on BOTDA

    Institute of Scientific and Technical Information of China (English)

    钱振东; 韩光义; 黄卫; 尹祖超

    2009-01-01

    The fatigue propagation of cracking in epoxy asphalt concrete surfacing of steel decks was studied by using BOTDA sensing technology. Based on indoor three-point bending tests of composite beams composed of pavement and steel plate with cuts, the propagation process of cracking was monitored. The number of times of fatigue load action and the optical fiber strain values in each layer at various levels, including initial pavement cracking and cracking propagation till failure, were obtained. The formulas of crack fatigue propagation model with optical fiber strain e as the variable and the fatigue propagation patterns of cracking in pavement were presented. The results may serve as the base for the fatigue resistant and cracking resistant design of steel decks with epoxy asphalt concrete surfacing.%采用分布式光纤传感技术BOTDA研究钢桥面环氧沥青混凝土铺装层裂缝的疲劳扩展规律.通过由铺装层和钢板组成的带切口复合梁的室内三点弯曲疲劳试验,采用BOTDA监测铺装层裂缝疲劳扩展过程,得到铺装层启裂、裂缝扩展直至破坏的各级疲劳荷载作用次数以及埋设于各层的光纤应变值,给出以光纤应变ε为变量的铺装层裂缝扩展模型公式和铺装层裂缝的疲劳扩展规律,本研究成果为钢桥面环氧沥青混凝土铺装层的抗裂设计和抗疲劳设计提供理论基础.

  9. Scribe marks at fuselage joints : initiation and propagation of fatigue cracks from mechanical defects in aluminium alloys

    OpenAIRE

    Cini, Andrea

    2012-01-01

    Mechanical damages, like scratches, are commonly detected on the surfaces of aircraft components and structures. They can be accidentally introduced during machining or maintenance operations or be the result of wear and impacts during aircraft service. Under the action of service loads, such mechanical damage can generate fatigue cracks reducing the component fatigue life and compromising the aircraft structural integrity. The evaluation of the effect of scratches and other sm...

  10. Study of Crack Distribution Effects on Sound Wave Propagation in Basalt%玄武岩中裂隙分布形式对声波传播的影响

    Institute of Scientific and Technical Information of China (English)

    邓向允; 徐松林; 李广场; 刘永贵; 郑文; 席道瑛

    2009-01-01

    Engineering rock mass contains lots of cracks and defects, whose size and distribution form have strong influence on elastic wave propagation. In this paper, wave velocities in basalt specimens with single, two and three prefabricated cracks were measured by using five different frequencies that is 25kHz, 50kHz, 400kHz, 600kHz and 1000kHz. Taking into account the cracks vertical or parallel to the wave propagation direction, the influence of different crack lengths and different crack distributions on elastic wave propagation, the dispersion effect and wave attenuation in basalt were analyzed based on these experimental results. Results show that the included angle between crack direction and wave propagation direction has intensive effect on wave propagation: when the crack direction is vertical to the wave propagation direction, the attenuation effect is most intensive; when the crack direction is parallel to the wave propagation direction, the attenuation affect is minimum. Above results may be helpful for theoretical and numerical analysis of elastic wave propagation in basalt.%复杂岩体含有大量的裂隙,这些裂隙尺寸及其分布形式等对弹性波传播都有很大的影响.本文加工了含单个裂隙、双裂隙和三个裂隙的玄武岩岩样单元对其进行组合,进行了25kHz、 50kHz、 400kHz、 600kHz和1000kHz 等5种频率的声波测试.通过考虑垂直或平行波传播方向的裂隙长度,来探索裂隙分布形式和不同裂隙长度对弹性波传播的影响,研究玄武岩的频散效应和波的衰减.结果表明:裂隙方向与波传播方向夹角对弹性波传播有很大的影响.当裂隙方向与波传播方向垂直时,散射效应最大;而当裂隙方向与波传播方向平行时,影响最小.上述结果可为理论模型和数值分析提供依据.

  11. BEHAVIOR OF CRACK PROPAGATION IN SOME BIO-CERAMICS%几种生物陶瓷材料的裂纹扩展特性

    Institute of Scientific and Technical Information of China (English)

    朱平; 林忠钦; 陈关龙; 池田清彦

    2002-01-01

    采用破坏力学中的双扭矩实验法,研究了玻璃陶瓷、云母陶瓷、氧化铝陶瓷、氧化锆陶瓷材料分别在大气、水环境中的静负荷和循环负荷下的裂纹扩展特性,阐明了水环境和循环负荷对材料裂纹扩展特性(KI-V特性)的影响.所研究的材料在水环境下的裂纹扩展速度均加快,但玻璃陶瓷和氧化锆陶瓷材料更为明显.在静负荷下这几种材料的裂纹扩展阻力由小到大的次序为:玻璃陶瓷(N-0),玻璃陶瓷(N-11),云母陶瓷,氧化锆陶瓷和氧化铝陶瓷,对于氧化铝和氧化锆陶瓷材料在循环负荷下的裂纹扩展速度均明显加快.%Most of bio-ceramics are oxide ceramics, and they undergo fatigue by stress corrosion cracking. In this paper, the effects of water environment and cyclic loading on the KI-V characteristics were studied by the crack growth tests using double torsion (DT) method under static and cyclic loading in both environments of air and water for the bio-ceramics of glass ceramics, mica glass ceramics, alumina and zirconia. The increase in the crack velocity of all materials in water environment is observed, but the degree is more remarkable for glass ceramics and zirconia. The order of the crack propagation resistance under static loading is shown hereunder: Neoceram N-0 < Neoceram N-11 <Mica Glass < Zirconia < Alumina. The increase in the crack velocity under the condition of cyclic loading is clearly observed in alumina and zirconia.

  12. Fatigue crack propagation of aluminum alloy based on acoustic emission monitoring%铝合金疲劳裂纹扩展声发射监测

    Institute of Scientific and Technical Information of China (English)

    朱荣华; 刚铁

    2013-01-01

    The acoustic emission technique was used to monitor the fatigue crack propagation of 7N01 aluminum alloy single-edge notched three-point bend specimens under different stress ratio and peak load. The relationship between the crack growth rate, acoustic emission count rate and stress intensity factor range was established. The results show that most of the a-coustic emission signals were produced in the low stress cyclic loading stage because the acoustic emission activity in low-stress phase was mainly related to the plastic deformation and crack closure in crack tip, and the acoustic emission count exponentially grew with the stress intensity factor. Based on the relationship between the acoustic emission count rate and crack growth rate, the remaining life of fatigue-damaged structures could be predicted.%采用声发射(acoustic emission,AE)技术对7N01铝合金单边缺口三点弯曲试样不同应力比、不同峰值载荷下疲劳裂纹扩展过程中声发射信号进行了监测,建立了裂纹扩展速率、声发射计数(count)与应力强度因子之间的关系.结果表明,大部分的声发射信号主要产生于疲劳循环载荷的低应力阶段,这主要是低应力阶段的声发射活动主要与裂纹尖端的塑性变形和裂纹闭合现象有关,声发射计数与应力强度因子之间呈指数增长的关系.基于所建立的声发射计数率与裂纹扩展速率的关系,可以预测疲劳损伤结构的剩余寿命.

  13. Optimization of Process Parameters for Cracking Prevention of UHSS in Hot Stamping Based on Hammersley Sequence Sampling and Back Propagation Neural Network-Genetic Algorithm Mixed Methods

    Institute of Scientific and Technical Information of China (English)

    Menghan Wang∗,Zongmin Yue; Lie Meng

    2016-01-01

    In order to prevent cracking appeared in the work⁃piece during the hot stamping operation, this paper proposes a hybrid optimization method based on Hammersley sequence sampling ( HSS) , finite analysis, back⁃propagation ( BP ) neural network and genetic algorithm ( GA ) . The mechanical properties of high strength boron steel are characterized on the basis of uniaxial tensile test at elevated temperatures. The samples of process parameters are chosen via the HSS that encourages the exploration throughout the design space and hence achieves better discovery of possible global optimum in the solution space. Meanwhile, numerical simulation is carried out to predict the forming quality for the optimized design. A BP neural network model is developed to obtain the mathematical relationship between optimization goal and design variables, and genetic algorithm is used to optimize the process parameters. Finally, the results of numerical simulation are compared with those of production experiment to demonstrate that the optimization strategy proposed in the paper is feasible.

  14. Fatigue crack propagation of acrylic bone cements. Influence of the radio-opaque agents; Propagacion de grietas por fatiga de cementos oseos acrilicos. Influencia de los agentes radiopacos

    Energy Technology Data Exchange (ETDEWEB)

    Ginebra, M. P.; Albuixech, L.; Fernandez-Barragan, E.; Gil, F. J.; Planell, J. A.; San Roman, J.; Vazquez, B.

    2001-07-01

    In this work the 2,5-diiodo-8-quinolyl methacrylate (IHQM), is proposed as a new radiopaque agent. The addition of the iodine containing methacrylate provided a statistically significant increase in the tensile strength, fracture toughness and ductility, with respect to the barium sulphate containing cement. This effect was attributed to the fact that the use of a radiopaque monomer eliminated the porosity associated to the barium sulphate particles. However, since fatigue resistance is one of the main properties required to ensure a good long-term performance of permanent pros these, as is the case of acrylic bone cements, it is important to compare the fatigue properties of this new bone cement formulation with the radiolucent and the BaSO{sub 4} containing bone cements. The results show that the absence of inorganic particles with no matrix adhesion plays a negative role when the fatigue crack propagation is considered. (Author) 26 refs.

  15. Effect of load ratio on fatigue crack propagation behavior of solid-solution-strengthened Ni-based superalloys at elevated temperature

    Science.gov (United States)

    Ma, Longzhou; Roy, Shawoon K.

    2013-04-01

    The fatigue crack propagation (FCP) behavior of two solid-solution-strengthened Ni-based superalloys, INCONEL 617 and HAYNES 230, were studied simultaneously in laboratory air using a constant stress intensity factor (K)-controlled mode with different load ratios (R-ratio) at 700 °C. The FCP tests were performed in both cycle and time-dependent FCP domains to examine the effect of R-ratio on the FCP rate, da/dn. For cycle-dependent FCP test, a 1-s sinusoidal fatigue was applied for a compact tension (CT) specimen of INCONEL 617 and HAYNES 230 to measure their FCP rates. For time-dependent FCP test, a 3-s sinusoidal fatigue with a hold time of 300 s at maximum load was applied. Both cycle/time-dependent FCP behaviors were characterized and analyzed. The results showed that increasing R-ratio would introduce the fatigue incubation and decrease the FCP rates at cycle-dependent FCP tests. On the contrary, fatigue incubation was not observed at time-dependent FCP tests for both INCONEL 617 and HAYNES 230 at each tested R-ratio, suggesting that association of maximum load (Kmax) with crack tip open displacement (CTOD) and environmental factor governed the FCP process. Also, for time-dependent FCP, HAYNES 230 showed lower FCP rates than INCONEL 617 regardless of R-ratio. However, for cycle-dependent FCP, HAYNES 230 showed the lower FCP rates only at high R-ratios. Fracture surface of specimens were examined using SEM to investigate the cracking mechanism under cycle/time-dependent FCP condition with various R-ratios.

  16. Fracture toughness from atomistic simulations: Brittleness induced by emission of sessile dislocations

    Energy Technology Data Exchange (ETDEWEB)

    Farkas, D. [Virginia Polytechnic Inst. and State Univ., Blacksburg, VA (United States). Dept. of Materials Science and Engineering

    1998-08-04

    Using atomistic simulations of crack response for intermetallic materials the author shows that when the emitted dislocations are sessile and stay in the immediate vicinity of the crack tip the emitted dislocations can actually lead to brittle failure. She present the results of an atomistic simulation study of the simultaneous dislocation emission and crack propagation process in this class of materials. She used a molecular statics technique with embedded atom (EAM) potentials developed for NiAl. The crystal structure of NiAl is the CsCl type (B2) with a lattice parameter of 0.287 nm, which is reproduced by the potential together with the cohesive energy and elastic constants. The compound stays ordered up to the melting point, indicating a strong tendency towards chemical ordering with a relatively high energy of the antiphase boundary (APB). As a result of this relatively large energy the dislocations of 1/2<111> type Burgers vectors imply a high energy and the deformation process occurs via the larger <100> type dislocations.

  17. Failure processes in soft and quasi-brittle materials with nonhomogeneous microstructures

    Science.gov (United States)

    Spring, Daniel W.

    , coupled cohesive-friction relation and detail its formulation and implementation. In the process of this investigation, we developed a small library of cohesive elements for use with a commercially available finite element analysis software package. Additionally, in this thesis, we present a series of methods for reducing mesh dependency in two-dimensional dynamic cohesive fracture simulations of quasi-brittle materials. In this setting, cracks are only permitted to propagate along element facets, thus a poorly designed discretization of the problem domain can introduce artifacts into the fracture behavior. To reduce mesh induced artifacts, we consider unstructured polygonal finite elements. A randomly-seeded polygonal mesh leads to an isotropic discretization of the problem domain, which does not bias the direction of crack propagation. However, polygonal meshes tend to limit the possible directions a crack may travel at each node, making this discretization a poor candidate for dynamic cohesive fracture simulations. To alleviate this problem, we propose two new topological operators. The first operator we propose is adaptive element-splitting, and the second is adaptive mesh refinement. Both operators are designed to improve the ability of unstructured polygonal meshes to capture crack patterns in dynamic cohesive fracture simulations. However, we demonstrate that element-splitting is more suited to pervasive fracture problems, whereas, adaptive refinement is more suited to problems exhibiting a dominant crack. Finally, we investigate the use of geometric and constitutive design features to regularize pervasive fragmentation behavior in three-dimensions. Throughout pervasive fracture simulations, many cracks initiate, propagate, branch and coalesce simultaneously. Because of the cohesive element method's unique framework, this behavior can be captured in a regularized manner. In this investigation, unstructuring techniques are used to introduce randomness into a

  18. 3D random Voronoi grain-based models for simulation of brittle rock damage and fabric-guided micro-fracturing

    Directory of Open Access Journals (Sweden)

    E. Ghazvinian

    2014-12-01

    Full Text Available A grain-based distinct element model featuring three-dimensional (3D Voronoi tessellations (random poly-crystals is proposed for simulation of crack damage development in brittle rocks. The grain boundaries in poly-crystal structure produced by Voronoi tessellations can represent flaws in intact rock and allow for numerical replication of crack damage progression through initiation and propagation of micro-fractures along grain boundaries. The Voronoi modelling scheme has been used widely in the past for brittle fracture simulation of rock materials. However the difficulty of generating 3D Voronoi models has limited its application to two-dimensional (2D codes. The proposed approach is implemented in Neper, an open-source engine for generation of 3D Voronoi grains, to generate block geometry files that can be read directly into 3DEC. A series of Unconfined Compressive Strength (UCS tests are simulated in 3DEC to verify the proposed methodology for 3D simulation of brittle fractures and to investigate the relationship between each micro-parameter and the model's macro-response. The possibility of numerical replication of the classical U-shape strength curve for anisotropic rocks is also investigated in numerical UCS tests by using complex-shaped (elongated grains that are cemented to one another along their adjoining sides. A micro-parameter calibration procedure is established for 3D Voronoi models for accurate replication of the mechanical behaviour of isotropic and anisotropic (containing a fabric rocks.

  19. 3D random Voronoi grain-based models for simulation of brittle rock damage and fabric-guided micro-fracturing

    Institute of Scientific and Technical Information of China (English)

    E. Ghazvinian; M.S. Diederichs; R. Quey

    2014-01-01

    A grain-based distinct element model featuring three-dimensional (3D) Voronoi tessellations (random poly-crystals) is proposed for simulation of crack damage development in brittle rocks. The grain boundaries in poly-crystal structure produced by Voronoi tessellations can represent flaws in intact rock and allow for numerical replication of crack damage progression through initiation and propagation of micro-fractures along grain boundaries. The Voronoi modelling scheme has been used widely in the past for brittle fracture simulation of rock materials. However the difficulty of generating 3D Voronoi models has limited its application to two-dimensional (2D) codes. The proposed approach is implemented in Neper, an open-source engine for generation of 3D Voronoi grains, to generate block geometry files that can be read directly into 3DEC. A series of Unconfined Compressive Strength (UCS) tests are simulated in 3DEC to verify the proposed methodology for 3D simulation of brittle fractures and to investigate the relationship between each micro-parameter and the model’s macro-response. The possibility of nu-merical replication of the classical U-shape strength curve for anisotropic rocks is also investigated in numerical UCS tests by using complex-shaped (elongated) grains that are cemented to one another along their adjoining sides. A micro-parameter calibration procedure is established for 3D Voronoi models for accurate replication of the mechanical behaviour of isotropic and anisotropic (containing a fabric) rocks.

  20. Influence of metallurgical phase transformation on crack propagation of 15-5PH stainless steel and 16MND5 low carbon steel

    International Nuclear Information System (INIS)

    This study focuses on the effects of phase transformations on crack propagation. We want to understand the changes of fracture toughness during welding. In this work, fracture toughness is expressed by J-integral. There are many experimental methods to obtain the critical toughness JIC but they are impractical for our investigation during phase transformation. That is the reason why we have proposed a method coupling mechanical tests, digital image correlation and finite element simulation. The fracture tests are implemented on pre-cracked single edge notched plate sample which is easy for machining and heat conduct during phase transformation. The tests are conducted at different temperatures until rupture. Digital image correlation gives us the displacement information on every sample. Each test is then simulated by finite element where the fracture toughness is evaluated by the method G-Theta at the crack propagation starting moment found by potential drop method and digital image correlation technical. Two materials have been studied, 15Cr-5Ni martensitic precipitation hardening stainless steel and 16MND5 ferritic low carbon steel. For these two materials, different test temperatures were chosen before, during and after phase transformation for testing and failure characterization of the mechanical behavior. Investigation result shows that metallurgical phase transformation has an influence on fracture toughness and further crack propagation. For 15-5PH, the result of J1C shows that the as received 15-5PH has higher fracture toughness than the one at 200 C. The toughness is also higher than the original material after one cycle heat treatment probably due to some residual austenite. Meanwhile, pure austenite 15-5PH at 200 C has higher fracture toughness than pure martensitic 15-5PH at 200 C. For 16MND5, the result also proves that the phase transformation affects fracture toughness. The as received material has bigger J1C than the situation where it was heated

  1. An Enriched Constitutive Model for Fracture Propagation Analysis using the Material Point Method

    CERN Document Server

    Nguyen, Giang Dinh

    2013-01-01

    We develop a novel constitutive modeling approach for the analysis of fracture propagation in quasi-brittle materials using the Material Point Method. The kinematics of constitutive models is enriched with an additional mode of localized deformation to take into account the strain discontinuity once cracking has occurred. The crack details therefore can be stored at material point level and there is no need to enrich the kinematics of finite elements to capture the localization caused by fracturing processes. This enhancement also removes the drawback of classical smeared crack approach in producing unphysical snapping back constitutive responses when the spatial resolution is not fine enough. All these facilitate the implementation of the new approach in the Material Point Method for analysis of large scale problems. Numerical examples of fracture propagation are used to demonstrate the effectiveness and potentials of the new approach.

  2. STABLE OR UNSTABLE CRACK GROWTHS IN THIN ROCK PLATE UNDER COMPRESSION FOR PREDICTING BUCKLING ROCKBURST%岩爆的屈曲失稳机制

    Institute of Scientific and Technical Information of China (English)

    刘小明

    2003-01-01

    Underground cavern opening can cause the surrounding rock tangential compressive stress to raise rapidly. Such high compressive stress increase can result in some original pre-existing cracks growing parallelly to the free surface of the remaining rock. This paper presents a model of crack stable or unstable propagation under compressive stress in thin layers that are separated from the main rock mass due to crack growth. Based on this analysis of flat plate buckling,a rock burst mechanism is presented. Immediate and delayed rock burst mechanism are proposed to explain time dependency in brittle rock sub-critical crack growth under compression. Influence of free surface on the surface-parallel crack growth is also discussed.

  3. Brittle and Ductile Behavior in Deep-Seated Landslides: Learning from the Vajont Experience

    Science.gov (United States)

    Paronuzzi, Paolo; Bolla, Alberto; Rigo, Elia

    2016-06-01

    This paper analyzes the mechanical behavior of the unstable Mt. Toc slope before the 1963 catastrophic collapse, considering both the measured data (surface displacements and microseismicity) and the updated geological model of the prehistoric rockslide. From February 1960 up to 9 October 1963, the unstable mass behaved as a brittle-ductile `mechanical system,' characterized by remarkable microseismicity as well as by considerable surface displacements (up to 4-5 m). Recorded microshocks were the result of progressive rock fracturing of distinct resisting stiff parts made up of intact rock (indentations, undulations, and rock bridges). The main resisting stiff part was a large rock indentation located at the NE extremity of the unstable mass that acted as a mechanical constraint during the whole 1960-1963 period, inducing a progressive rototranslation toward the NE. This large constraint failed in autumn 1960, when an overall slope failure took place, as emphasized by the occurrence of the large perimetrical crack in the upper slope. In this circumstance, the collapse was inhibited by a reblocking phenomenon of the unstable mass that had been previously destabilized by the first reservoir filling. Progressive failure of localized intact rock parts progressively propagated westwards as a consequence of the two further filling-drawdown cycles of the reservoir (1962 and 1963). The characteristic brittle-ductile behavior of the Vajont landslide was made possible by the presence of a very thick (40-50 m) and highly deformable shear zone underlying the upper rigid rock mass (100-120 m thick).

  4. Extended Finite Element Numerical Analysis of Cracking Propagation due to Reinforcement Corrosion in Concrete Structures%混凝土结构锈胀开裂的扩展有限元数值分析

    Institute of Scientific and Technical Information of China (English)

    朱杰; 方从启

    2013-01-01

    依据非均匀锈胀理论提出钢筋锈胀作用的计算方法,应用扩展有限元法(XFEM)建立了钢筋锈胀保护层开裂的有限元模型.数值分析表明:采用XFEM与混凝土黏聚力模型能有效模拟混凝土开裂及裂纹扩展,避免了网格重剖分的问题;预裂纹的存在抑制了混凝土裂纹萌生,却加速了裂纹扩展贯通保护层,且萌生始于预裂纹尖端,而非钢筋-混凝土锈蚀层界面处;初始无损伤结构裂纹萌生位置对称分布于锈蚀层界面一定范围内,裂尖距交界面距离越大,单元受锈胀影响越小,最终贯通保护层主要是锈胀位移与锈蚀产物渗入裂缝产生作用力共同作用的结果,且裂纹扩展角趋于120°;提高混凝土等级和增大保护层厚度能有效延缓锈胀裂缝的产生与发展,有利于提高结构耐久性.%Based on the theory of non-uniform corrosion expansion, a method for calculating the effect of reinforcement rust expansion was given. Also, a finite element model for simulating cracking propagation of the protection layer on the base of extended finite element method(XFEM) was established. The simulation analysis shows that implementation of XFEM and cohesive crack model for the analysis of concrete fracture and propagation are effective, and capable of simulating crack initiation and extension path without remeshing. Existence of pre-crack restrains crack initiation, which begins in the pre-crack tips instead of the interface of reinforcement and concrete, accelerates crack propagation through the cover. Nevertheless, the positions of crack initiation are distributed in the interface symmetrically within a certain distance for the non-defective structures. The greater of distance between crack tips and interface is, the weaker of damage of concrete element around the crack-tips. Furthermore, the rust expansion and forces produced by the infiltration into crack of the corrosion products coefficiently lead to the breakthrough of

  5. Crack propagation in stainless steel AISI 304L in Hydrogen Chemistry conditions (HWC); Propagacion de Grietas en Acero Inoxidable AISI 304L en Condiciones de Quimica de Hidrogeno (HWC)

    Energy Technology Data Exchange (ETDEWEB)

    Diaz S, A.; Fuentes C, P.; Merino C, F. [ININ, Carretera Mexico -Toluca s/n, La Marquesa, Ocoyoacac, Mexico (Mexico); Castano M, V. [Instituto de Fisica Aplicada, UNAM, Km 15.5 Carretera Queretaro-San Luis Potosi, Juriquilla, Queretaro (Mexico)]. e-mail: ads@nuclear.inin.mx

    2006-07-01

    Velocities of crack growth in samples type CT pre cracking of stainless steel AISI 304l solder and sensitized thermally its were obtained by the Rising Displacement method or of growing displacement. It was used a recirculation circuit that simulates the operation conditions of a BWR type reactor (temperature of 280 C and a pressure of 8 MPa) with the chemistry modified by the addition of hydrogen with and without the addition of impurities of a powerful oxidizer like the Cu{sup +} ion. In each essay stayed a displacement velocity was constant of 1x10{sup -9} m/s, making a continuous pursuit of the advance of the crack by the electric potential drop technique. Contrary to the idea of mitigation of the crack propagation velocity by effect of the addition of the hydrogen in the system, the values of the growth velocities obtained by this methodology went similar to the opposing ones under normal operation conditions. To the finish of the rehearsal one carries out the fractographic analysis of the propagation surfaces, which showed cracks growth in trans and intergranular way, evidencing the complexity of the regulator mechanisms of the IGSCC like in mitigation conditions as the alternative Hydrogen Chemistry. (Author)

  6. Analysis of mixed-mode fracture in concrete using interface elements and a cohesive crack model

    Indian Academy of Sciences (India)

    Víctor O García-Álvarez; Ravindra Gettu; Ignacio Carol

    2012-02-01

    The paper presents a model, based on nonlinear fracture mechanics, for analysing crack propagation in quasi-brittle materials, such as concrete. The work is limited to two-dimensions, and therefore, the fracture modes of interest are mode I (pure tension) and mode II (pure shear). The constitutive model has been implemented in the context of the finite element method using interface elements. The fracture is simulated through a discrete crack represented by the interface with a cohesive crack stress-separation relation derived from the model, which is based on a fracture criterion, together with a flow rule and a softening law. The model is used for simulating results from an experimental study on beams with centric and eccentric notches of high and normal strength concretes, and explaining other test results available in the literature.

  7. 干湿循环过程中壤质黏土干缩裂缝的开闭规律%Propagation and closure law of desiccation cracks of loamy clay during cyclic drying-wetting process

    Institute of Scientific and Technical Information of China (English)

    李文杰; 张展羽; 王策; 朱文渊; 陈于

    2015-01-01

    为研究干湿循环过程中农田土壤干缩裂缝的开闭规律,在室内试验的基础上,结合数字图像处理技术对壤质黏土干湿循环过程中土壤干缩裂缝网络几何形态特征进行了定量分析。结果表明:干燥过程中土壤含水率随试验时间的变化经历3个阶段。增湿过程中,含水率达到45%时裂缝完全闭合;裂缝面积率、长度密度、面积周长比与连通性指数分别在含水率增加到30%、32%、30%、35%时开始迅速减小。裂缝开裂与闭合是2个不可逆的过程。土壤水分在田间持水率和凋萎系数时裂缝几何参数统计表明,大多数裂缝面积在0~30 mm2之间,长度在0~40 mm 之间。从田间持水率干燥到凋萎系数的过程中,裂缝面积与长度的频数分布均显著变化,从凋萎系数增湿到田间持水率的过程中,频数分布几乎没有变化。土壤含水率为凋萎系数时,干燥过程与增湿过程面积、长度的频数分布差异较小,而为田间持水率时差异明显。该成果有助于土壤干缩裂缝开闭机理及裂缝优先流的研究,为基于裂缝网络的精量灌溉制度的制定提供理论基础。%To investigate the propagation and closure law of farmland soil desiccation cracks during cyclic drying-wetting process, laboratory simulation tests were carried out to quantitatively analyze the geometric and morphological characteristics of desiccation crack network of loamy clay with the application of digital image processing techniques. The results showed that the change of gravimetric moisture content during the drying process experienced 3 steps over experiment time, and could be fitted to a linear equation, a quadratic equation and a power equation, respectively, whose determination coefficients were larger than 0.95. During the wetting process, the closure of cracks could be divided into 3 stages and when the moisture content increased to 45%, the cracks were closed

  8. Nanoscale Morphology in Tensile Fracture of a Brittle Amorphous Ribbon

    Institute of Scientific and Technical Information of China (English)

    Xifeng LI; Kaifeng ZHANG; Guofeng WANG

    2008-01-01

    The paper reports on the observation of nanoscale morphology on the tensile fracture surface of a brittle amorphous Fe-based ribbon. The formation of nanoscale damage cavity structure is a main characteristic morphology on the fracture surfaces. Approaching the ribbon boundary, these damage cavities assemble and form the nanoscale periodic corrugations, which are neither Wallner lines nor crack front waves. The periodic corrugations result from the interactions between the reflected elastic waves by the boundaries of amorphous ribbon and the stress fields of the crack tip.

  9. Brittle fracture in associative polymers: the case of ionomer melts

    DEFF Research Database (Denmark)

    Shabbir, Aamir; Huang, Qian; Chen, Quan;

    2016-01-01

    with uniaxial extensional rheometry to delineate the mechanics leading to the brittle fracture of ionomer melts. When these ionomers are elongated at a rate higher than the inverse relaxation time of physical crosslinks, an edge fracture occurs at a critical stress. Parabolic fracture profiles provide evidence...... that the phenomenon is purely elastic and bulk dissipation has little impact on the crack profile. Experimental results are interpreted within the Griffiths theory for linear elastic materials and the de Gennes theory for viscoelastic materials....

  10. Brittle Rock Modeling Approach and its Validation Using Excavation-Induced Micro-Seismicity

    Science.gov (United States)

    Ma, Chun-Chi; Li, Tian-Bin; Xing, Hui-Lin; Zhang, Hang; Wang, Min-Jie; Liu, Tian-Yi; Chen, Guo-Qing; Chen, Zi-Quan

    2016-08-01

    With improvements to the bonded-particle model, a custom indicator of crack intensity is introduced to grade rock fractures accurately. Brittle fracturing of rock mass is studied using the bonded-particle model; here, "brittle" refers to the process where more energy is released towards making particles collide and disperse, and hence results in the quick emergence of "chain cracks". Certain principles concerning how to construct brittle rock are then proposed. Furthermore, a modeling approach for brittle rocks based on the adaptive continuum/discontinuum (AC/DC) method is proposed to aid the construction of large-scale models of tunnel excavations. To connect with actual tunneling conditions, fundamental mechanical properties, the mechanism for brittle fracturing, the joint distribution, and the initial stress field are considered in the modeling approach. Results from micro-seismic monitoring of a tunnel excavation confirmed the suitability of this modeling approach to simulate crack behavior, and results show that simulated cracking exhibit similar trends (evolution, location, and intensity) with micro-seismic cracking.

  11. 考虑微裂纹相互作用的岩石细观力学弹塑性损伤模型研究%AN INTERACTING CRACK-MECHANICS BASED MODEL FOR ELASTOPLASTIC DAMAGE MODEL OF BRITTLE MATERIALS UNDER COMPRESSION

    Institute of Scientific and Technical Information of China (English)

    袁小平; 刘红岩; 王志乔

    2012-01-01

    A micro-crack elastoplastic damage model under compressive loading is presented in this work. Interactions among the cracks are modeled by self-consistent approach in which each crack experiences a stress field different from that acting on isolated cracks. The propagation of wing crack in the micro-crack tip is characterized for rock damage,and the wing crack length is obtained using Newton iteration based on the strain energy density for mixed-mode fracture. The distribution of micro-cracks is presented by the absolute volume strain with the two-parameter Weibull statistical model. The damage evolution variable of rock is employed by the distribution of micro-cracks and stress release volume described by length of wing-crack. Voyiadjis's strain hardening function is employed as the plastic yield function and plastic potential function. The elastoplastic damage model with its numerical algorithm is proposed and the code of e-lastoplastic damage model is implemented by using return mapping implicit integration algorithm. The influence of rock confining pressures on the damage response in the elastoplastic damage model is analyzed. The results show that the proposed elastoplastic damage model agrees well with the experimental results for one rock test under uniaxial compression.%论文建立基于微裂纹扩展的岩石弹塑性损伤细观力学模型.用自洽方法考虑裂隙间相互影响,压缩载荷下微裂纹尖端翼裂纹稳定扩展表征岩石的微观损伤,基于应变能密度准则用Newton迭代法求复合型断裂的翼裂纹扩展长度,并采用微裂隙统计的二参数Weibull函数模型反映绝对体积应变对微裂纹分布数目影响,进而用翼裂纹扩展所表征的应力释放体积和微裂纹数目来表示含有微裂隙的岩石损伤演化变量;宏观塑性屈服函数采用Voyiadjis等的等效塑性应变的硬化函数,反映塑性内变量对硬化函数的影响;建立岩石的弹塑性损伤本构关系及其

  12. Study of crack propagation mechanisms during Charpy impact toughness tests on both equiaxed and lamellar microstructures of Ti–6Al–4V titanium alloy

    International Nuclear Information System (INIS)

    The impact toughness of two highly textured rolled plates of Ti–6Al–4V alloy with an α equiaxed and an α lamellar microstructures has been investigated. The results show a strong anisotropy of the fracture energy for both materials and underline that a coincidence of the prismatic planes with the shear bands at the notch tip is favorable for higher fracture energies. Moreover, it is pointed out, as it was already done by previous studies, that the α lamellar microstructure presents higher fracture energy than the α equiaxed one. Thanks to electron back scattering diffraction, and tensile tests, local microstructure heterogeneities, called macrozones, have been observed and characterized. Their size depends on microstructure element and is larger for α lamellar microstructure than for the α equiaxed. High strain is localized on the macrozones favorably oriented for prismatic slip with respect to the direction of impact and leads to a particular dimple free zone on the fracture surface. The contribution of these macrozones in the fracture behavior, and more precisely on the crack propagation rate was evaluated; thus the effects of the macroscopic texture and of the microstructure element on the impact toughness are discussed separately

  13. Study of crack propagation mechanisms during Charpy impact toughness tests on both equiaxed and lamellar microstructures of Ti–6Al–4V titanium alloy

    Energy Technology Data Exchange (ETDEWEB)

    Buirette, Christophe, E-mail: christophe.buirette@ensiacet.fr [Institut Carnot CIRIMAT, ENSIACET, 4 allée Emile Monso, 31030 Toulouse (France); Huez, Julitte, E-mail: julitte.huez@ensiacet.fr [Institut Carnot CIRIMAT, ENSIACET, 4 allée Emile Monso, 31030 Toulouse (France); Gey, Nathalie, E-mail: Nathalie.gey@univ-lorraine.fr [Laboratoire d’Etude des Microstructures et de Mécanique des Matériaux (LEM3), UMR CNRS 7239, Université de Lorraine, Île du Saulcy, 57045 METZ Cedex 1 (France); DAMAS, Laboratory of Excellence on Design of Alloy Metals for Low-Mass Structures, Université de Lorraine (France); Vassel, Alain, E-mail: alain.vassel@titane.asso.fr [Association Française du Titane, 16 quai Ernest Renaud, BP 70515, 44105 Nantes Cedex 4 (France); Andrieu, Eric, E-mail: eric.andrieu@ensiacet.fr [Institut Carnot CIRIMAT, ENSIACET, 4 allée Emile Monso, 31030 Toulouse (France)

    2014-11-17

    The impact toughness of two highly textured rolled plates of Ti–6Al–4V alloy with an α equiaxed and an α lamellar microstructures has been investigated. The results show a strong anisotropy of the fracture energy for both materials and underline that a coincidence of the prismatic planes with the shear bands at the notch tip is favorable for higher fracture energies. Moreover, it is pointed out, as it was already done by previous studies, that the α lamellar microstructure presents higher fracture energy than the α equiaxed one. Thanks to electron back scattering diffraction, and tensile tests, local microstructure heterogeneities, called macrozones, have been observed and characterized. Their size depends on microstructure element and is larger for α lamellar microstructure than for the α equiaxed. High strain is localized on the macrozones favorably oriented for prismatic slip with respect to the direction of impact and leads to a particular dimple free zone on the fracture surface. The contribution of these macrozones in the fracture behavior, and more precisely on the crack propagation rate was evaluated; thus the effects of the macroscopic texture and of the microstructure element on the impact toughness are discussed separately.

  14. Fracture assessment of laser welde joints using numerical crack propagation simulation with a cohesive zone model; Bruchmechanische Bewertung von Laserschweissverbindungen durch numerische Rissfortschrittsimulation mit dem Kohaesivzonenmodell

    Energy Technology Data Exchange (ETDEWEB)

    Scheider, I.

    2001-07-01

    This thesis introduces a concept for fracture mechanical assessment of structures with heterogenuous material properties like weldments. It is based on the cohesive zone model for numerical crack propagation analysis. With that model the failure of examined structures due to fracture can be determined. One part of the thesis contains the extension of the capabilities of the cohesive zone model regarding modelling threedimensional problems, shear fracture and unloading. In a second part new methods are developed for determination of elastic-plastic and fracture mechanical material properties, resp., which are based on optical determination of the specimen deformation. The whole concept has been used successfully for the numerical simulation of small laser welded specimens. (orig.) [German] In der vorliegenden Arbeit wird ein Konzept vorgestellt, mit dem es moeglich ist, Bauteile mit heterogenen Materialeigenschaften, wie z.B. Schweissverbindungen, bruchmechanisch zu bewerten. Es basiert auf einem Modell zur numerischen Rissfortschrittsimulation, dem Kohaesivzonenmodell, um das Versagen des zu untersuchenden Bauteils infolge von Bruch zu bestimmen. Ein Teil der Arbeit umfasst die Weiterentwicklung des Kohaesivzonenmodells zur Vorhersage des Bauteilversagens in Bezug auf die Behandlung dreidimensionaler Probleme, Scherbuch und Entlastung. In einem zweiten Teil werden Methoden zur Bestimmung sowohl der elastischplastischen als auch der bruchmechanischen Materialparameter entwickelt, die zum grossen Teil auf optischen Auswertungsmethoden der Deformationen beruhen. Das geschlossene Konzept wird erfolgreich auf lasergeschweisste Kleinproben angewendet. (orig.)

  15. Permeability Evolution and Rock Brittle Failure

    Directory of Open Access Journals (Sweden)

    Sun Qiang

    2015-08-01

    Full Text Available This paper reports an experimental study of the evolution of permeability during rock brittle failure and a theoretical analysis of rock critical stress level. It is assumed that the rock is a strain-softening medium whose strength can be described by Weibull’s distribution. Based on the two-dimensional renormalization group theory, it is found that the stress level λ c (the ratio of the stress at the critical point to the peak stress depends mainly on the homogeneity index or shape parameter m in the Weibull’s distribution for the rock. Experimental results show that the evolution of permeability is closely related to rock deformation stages: the permeability has a rapid increase with the growth of cracks and their surface areas (i.e., onset of fracture coalescence point, and reaches the maximum at rock failure. Both the experimental and analytical results show that this point of rapid increase in permeability on the permeabilitypressure curve corresponds to the critical point on the stress-strain curve; for rock compression, the stress at this point is approximately 80% of the peak strength. Thus, monitoring the evolution of permeability may provide a new means of identifying the critical point of rock brittle fracture

  16. Phase Transformation Stress and Its Influence for Arresting Crack Propagation Using Electro-heating Effect%电热止裂相变应力及其对止裂效果的影响

    Institute of Scientific and Technical Information of China (English)

    王平; 白象忠

    2011-01-01

    对含裂纹的45钢钢板进行了电热效应裂纹止裂(简称电热正裂)实验研究,发现电热止裂后的裂纹尖端附近发生了相变,并对相变组织进行了实验观察.针对裂尖处的相变区域,进行了相变应变的X射线衍射实验测定,采用Eshelby等效夹杂模型,利用等效夹杂理论进行了放电后裂尖处的相变应力场的理论分析计算.计算结果表明,在裂尖处的相变区域,形成了相变压应力场.分析了相变压应力对止裂效果的长效影响,发现相变压应力对裂纹扩展的阻碍影响是非常明显的,其对裂纹扩展速率降低的影响更是显而易见,起到了长期限制裂纹扩展的作用.研究结果表明,电热止裂技术既具有理论的可行性,也具有实际应用的实效性.%An experimental investigation of arresting crack propagation by pulse discharging to a 45 # steel plate with crack was shown herein. Through the microstructure analysis near crack tip after crack prevention by using electromagnetic heating effect, it is found that the phase transformation has been occurred. Also, the residual strain of phase transformation near crack tip has gotten by X-ray diffusion method. The theoretical calculation of the phase transformation stress was finished by Eshelby's model of imaginary cutting method. The affection of the residual stress on the crack propagation was discussed. It is found that the residual stress will have a long term effect for crack prevention. The results obtained show that the technique of arresting crack propagation by using electric magnetic heat effect has both academic feasibility and practicability.

  17. 回火对微合金管线钢疲劳裂纹扩展行为的影响%Effects of tempering treatment on fatigue crack propagation behavior of microalloyed pipeline steels

    Institute of Scientific and Technical Information of China (English)

    李红英; 宾杰; 林武; 魏冬冬; 李阳华; 曹俊

    2011-01-01

    采用MTS858电液伺服万能试验机、扫描电镜及透射电镜研究回火对一种高强度微合金管线钢疲劳裂纹扩展行为的影响.研究结果表明:回火可提高微合金管线钢疲劳裂纹扩展的门槛值,降低疲劳裂纹扩展速率,但对裂纹扩展稳态区的扩展速率影响不大;回火使碳氮化物沉淀析出、晶间马氏体/奥氏体(M/A)组元由岛状转变为点状及细条状,形成马氏体薄膜结构,阻碍变形和裂纹在材料中扩展,增加裂纹的偏折程度;在控轧控冷终冷温度进行2~4 h回火热处理,可以提高微合金管线钢强韧性和抗疲劳裂纹扩展能力.%The effects of different tempering treatments on fatigue crack propagation behavior of a high strength microalloyed pipeline steel were investigated by MTS858 material testing system, scanning electron microscopy and transmission electron microscopy. The results show that tempering treatments can improve the fatigue crack propagation threshold and reduce the fatigue crack growth rate of microalloyed pipeline steels, but with little effects on the intermediate region of stable crack propagation. Tempering treatment can promote the precipitation of microalloyed carbonitrides and transform the martensite/austenite (M/A) components at the grain boundary from islands to spots and strips, and the M/A components can be further changed to thin-film martensite as tempering time increases, and all these structures can inhibit the propagation and increase the deflection of fatigue crack. The strength, toughness and fatigue crack propagation resistance of microalloyed pipeline steels can be promoted by 2-4 h tempering at the final cooling temperature of thertno-mechanical control process.

  18. Automatic 3D simulation of crack propagation in consideration of 3D effects and the use of fast boundary element formulations; Automatische 3D-Rissfortschrittssimulation unter Beruecksichtigung von 3D-Effekten und Anwendung schneller Randelementformulierungen

    Energy Technology Data Exchange (ETDEWEB)

    Kolk, K.

    2005-07-15

    This is an important contribution to reliable simulation of stable fatigue crack growth in real 3D problems under complex loads. The nonlinear crack propagation process requires an incremental solution algorithm. Each increment starts with a load analysis of the current crack configuration using the fast dual boundary element method. The potential of this method is more fully utilized with a fast boundary element formulation. Afater this, a real 3D crack propagation criterion is evaluated which is based on experimental findings and is realized within a preditor-corrector method. Finally, the numeric model is generated for the next increment. This generation is made automatically using a local renetworking algorithm. With the crack propagation module thus developed, complex components, e.g. motor car components, can be analyzed fracture-mechanically on a standard PC. (orig.) [German] Die vorliegende Arbeit leistet einen wesentlichen Beitrag zur zuverlaessigen Simulation des stabilen Ermuedungsrisswachstums in realen 3D-Problemen unter komplexen Belastungen. Der nichtlineare Vorgang des Risswachstums erfordert einen inkrementellen Loesungsalgorithmus. In jedem Inkrement wird zunaechst eine Beanspruchungsanalyse der aktuellen Risskonfiguration mit der leistungsstarken dualen Randelementmethode durchgefuehrt. Das Potenzial dieser Methode wird mit einer schnellen Randelementformulierung weiter ausgeschoepft. Anschliessend wird ein echtes 3D-Rissfortschrittskriterium ausgewertet, welches auf experimentellen Erkenntnissen beruht und innerhalb eines Praediktor-Korrektor-Verfahrens realisiert ist. Abschliessend wird das numerische Modell fuer das naechste Inkrement generiert. Diese Generierung erfolgt automatisch mit einem lokalen Neuvernetzungsalgorithmus. Mit dem entwickelten Rissfortschrittsmodul koennen komplexe Bauteile, z.B. aus dem Automobilbau, erfolgreich auf einem Standard-PC bruchmechanisch analysiert werden.

  19. Crack propagation during fatigue in cast duplex stainless steels: influence of the microstructure, of the aging and of the test temperature; Propagation de fissure par fatigue dans les aciers austeno-ferritiques moules: influence de la microstructure, du vieillissement et de la temperature d'essai

    Energy Technology Data Exchange (ETDEWEB)

    Calonne, V

    2001-07-15

    Duplex stainless steels are used as cast components in nuclear power plants. At the service temperature of about 320 C, the ferrite phase is thermally aged and embrittled. This induces a significant decrease in fracture properties of these materials. The aim of this work consists in studying Fatigue Crack Growth Rates (FCGR) and Fatigue Crack Growth Mechanisms (FCGM) as a function of thermal ageing and test temperature (20 C/320 C). Two cast duplex stainless steels (30% ferrite) are tested. In order to better understand the influence of the crystallographic orientation of the phases on the FCGM, the solidification structure of the material is studied by Electron Back-Scatter Diffraction (EBSD) and by Unidirectional Solidification Quenching. Fatigue crack growth tests are also performed in equiaxed and basaltic structures. Microstructure, fatigue crack growth mechanical properties and mechanisms are thus studied in relation to each other. In the studied range of delta K, the crack propagates without any preferential path by successive ruptures of phase laths. The macroscopic crack propagation plane, as determined by EBSD, depends on the crystallographic orientation of the ferrite grain. So, according to the solidification structure, secondary cracks can appear, which in turn influences the FCGR. Fatigue crack closure, which has to be determined to estimate the intrinsic FCGR, decreases with increasing ageing. This can be explained by a decrease in the kinematic cyclic hardening. The Paris exponent as determined from intrinsic FCGR increases with ageing. Intrinsic FCGR can then be separated in two ranges: one with lower FCGR in aged materials than in un-aged and one with the reversed tendency. (author)

  20. 不同片层组织对TC4-DT钛合金裂纹扩展行为的影响%Influence of Lamellar Microstructure on Fatigue Crack Propagation Behavior of TC4-DT of Damage Tolerance

    Institute of Scientific and Technical Information of China (English)

    祝力伟; 朱知寿; 王新南; 曹春晓

    2011-01-01

    The effects of lamellar microstructure on fatigue crack propagation behavior of damage tolerance for TC4-DT alloy plate were studied. Lamellar microstructure of TC4-DT alloy plate was obtained using different β heat treatment. Fatigue crack growth rate with fine and coarse lamellar structure were characterized. The experimental results show that in near threshold and low growth region of Paris region, microstructure with coarse lamellar has tremendous influence to the fatigue crack growth rate; Microstructure with fine lamellar structure had a lower fatigue crack growth rate and flexuous crack propagating route in the lamellar microstructure compared with the coarse lamellar structure. With the increasing of lamellar thickness, fatigue crack growth rate accelerated. In order to achieve an excellent damage tolerance, it is necessary to obtain fine lamellar structure with near β heat treatment by controlling the parameter strictly.%采用三种β热处理制度对TC4-DT钛合金板材进行热处理,调整合金的显微组织和损伤容限性能.利用金相显微镜对不同热处理制度下合金的片层组织特征参数进行观察,分析了不同片层组织对合金疲劳裂纹扩展速率的影响.结果表明,粗片层组织的疲劳裂纹扩展速率在近门槛区对组织比较敏感;在Paris区,细片层组织具有较低的疲劳裂纹扩展速率,随着片层厚度的增加,裂纹扩展速率加快;合金在β区短时保温具有更好的综合性能.

  1. Microstructural parameters governing cleavage fracture behaviors in the ductile-brittle transition region in reactor pressure vessel steels

    Energy Technology Data Exchange (ETDEWEB)

    Yang, Won-Jon; Lee, Bong-Sang; Oh, Yong-Jun; Huh, Moo-Young; Hong, Jun-Hwa

    2004-08-15

    The fracture behaviors in the ductile-brittle transition region of reactor pressure vessel (RPV) steels with similar chemical compositions but different manufacturing processes were examined in view of cleavage fracture stress at crack-tip. The steels typically had a variation in grain size and carbide size distribution through the different manufacturing processes. Fracture toughness was evaluated by using a statistical method in accordance to the ASTM standard E1921. From the fractography of the tested specimens, it was found that fracture toughness of the steels increased with increasing distance from the crack-tip to the cleavage initiating location, namely cleavage initiation distance (CID, X{sub f}) and its statistical mean value (K{sub JC(med)}) was proportional to the cleavage fracture stress ({sigma}{sub f}) determined from finite-element (FE) calculation at cleavage initiating location. On the other hand, {sigma}{sub f} could also be calculated by applying the size of microstructural parameters, such as carbide, grain and bainite packet, into the Griffith's theory for brittle fracture. Among the parameters, the {sigma}{sub f} obtained from the mean diameter of the carbides above 1% of the total population was in good agreement with the {sigma}{sub f} value from the FE calculation for the five different steels. The results suggest that the fracture toughness of bainitic RPV steels in the transition region is mostly influenced by only some 1% of total carbides and the critical step for cleavage fracture of the RPV steels should be the propagation of this carbide size crack to the adjacent ferrite matrix.

  2. In-situ study of martensitic transformation and nucleation,propagation of crack in CuNiAl shape memory alloy

    Institute of Scientific and Technical Information of China (English)

    LU; Yonghao

    2001-01-01

    [1]Otsuka,K.,Kubo,H.,Wayman,C.M.,Diffuse electron scattering and “streaming” effect,Metall.Trans.A,1981,12:595-605.[2]Otsuka,K.,Wayman,C.M.,Kubo,H.,Diffuse electron scattering in β-phase alloys,Metall.Trans.A,1978,9:1075-1085.[3]Singh,J.,Chen,H.,Wayman,C.M.,Transformation sequence in a Cu-Al-Ni shape memory alloy at elevated temperatures,Metall.Trans.A,1986,17:65-72.[4]Sun,Y.S.,Lorimer,G.W.,Ridley,N.,Microstructure and its development in Cu-Al-Ni alloys,Metall.Trans.A,1990,21:575-588.[5]Miyazaki,S.,Kawai,T.,Otsuka,K.,On the origin of intergranular fracture in β phase shape memory alloys,Scripta Metall.,1982,16:431-436.[6]Otsuka,K.,Wayman,C.M.,Naka,K.et al.,Superelasticity effects and stress-induced martensitic transformations in Cu-Al-Ni alloys,Acta Metall.,1976,24:207-226.[7]Otsuka,K.,Sakamoto,H.,Shimizu,K.,Successive stress-induced martensitic transformations and associated transformation pseudoelasticity in Cu-Al-Ni alloys,Acta Metall.,1979,27:585-600.[8]Shield,T.W.,Orientation dependence of the pseudoelastic behavior of single crystal of Cu-Al-Ni in tension,J.Mech.Phys.Solids,1995,43(6):869-895.[9]Sun,Q.P.,Zhang,X.Y.,Xu,T.,Experimental study of martensitic transformation in single shape memory alloy,Adv.Solids Mech.,1997,7:155-162.[10]Chen,Q.Z.,Chu,W.Y.,Hsiao,C.M.,In-situ TEM observation of nucleation and bluntness of nanocrack in 310 stainless steel,Acta Metall.Mater.,1995,43:4371-4376.[11]Chu,W.Y.,Gao,K.W.,Wang,Y.B.et al.,Nucleating and propagation of nanocrack in dislocation free zone in brittle material,Science in China,Ser.A,1995,38(14):1501-1509.[12]Chen,Q.Z.,Gao,K.W.,Gu,B.et al.,Nucleating,blunting and propagation of A nanocrack in DFZ of thin crystals,Fatigue Frac.Eng.Mater.Stru.,1996,21:1415-1423.[13]Nishiyama,Z.,Stacking faults in the martensite of Cu-Al alloy,Journal of the Physical Society of Japan,1965,20:1192-1121.[14]Lovey,F.C.,Van Tendeloo,G.,Van Landuyt,J.et al.,HREM imaging

  3. X80管线钢管动态裂纹扩展速度计算%Calculation of Dynamic Crack Propagation Velocities for X80 Line Pipe

    Institute of Scientific and Technical Information of China (English)

    李鹤; 李洋; 王鹏; 霍春勇; 冯耀荣; 吉玲康

    2013-01-01

    Running ductile fracture arrest for X80 gas pipelines is a key and open issue in the world. In present study, the running crack propagation velocities were calculated based on BTC model, RBTC model, and HLP model,respectively. By comparing the calculation results with the experimental results,it was found that the calculation results with the RBTC model are the best fitting with the experimental results. It is attributed to the modification in the arrest pressure calculation and the proper constant item resulted from regression calculation in the RBTC model. While, the calculation results with the BTC model are the worst fitting with the experimental results.%X80天然气管线中的延性断裂止裂是当前世界范围内研究的热点和难点问题.运用BTC,RBTC以及HLP模型对X80管线中的动态裂纹扩展速度进行了计算.通过与试验结果进行对比分析发现,RBTC模型计算的动态裂纹扩展速度与试验结果最为符合,HLP模型其次,BTC模型最差.这可归因于RBTC模型中嵌入了更为合理的止裂压力计算结果以及更为准确的通过回归计算得到的常数项.

  4. Statistical crack mechanics

    International Nuclear Information System (INIS)

    Although it is possible to simulate the ground blast from a single explosive shot with a simple computer algorithm and appropriate constants, the most commonly used modelling methods do not account for major changes in geology or shot energy because mechanical features such as tectonic stresses, fault structure, microcracking, brittle-ductile transition, and water content are not represented in significant detail. An alternative approach for modelling called Statistical Crack Mechanics is presented in this paper. This method, developed in the seventies as a part of the oil shale program, accounts for crack opening, shear, growth, and coalescence. Numerous photographs and micrographs show that shocked materials tend to involve arrays of planar cracks. The approach described here provides a way to account for microstructure and give a representation of the physical behavior of a material at the microscopic level that can account for phenomena such as permeability, fragmentation, shear banding, and hot-spot formation in explosives

  5. Micromechanics-Based Permeability Evolution in Brittle Materials at High Strain Rates

    Science.gov (United States)

    Perol, Thibaut; Bhat, Harsha S.

    2016-08-01

    We develop a micromechanics-based permeability evolution model for brittle materials at high strain rates (≥ 100 s^{-1}). Extending for undrained deformation the mechanical constitutive description of brittle solids, whose constitutive response is governed by micro-cracks, we now relate the damage-induced strains to micro-crack aperture. We then use an existing permeability model to evaluate the permeability evolution. This model predicts both the percolative and connected regime of permeability evolution of Westerly Granite during triaxial loading at high strain rate. This model can simulate pore pressure history during earthquake coseismic dynamic ruptures under undrained conditions.

  6. 双孔切槽爆破裂纹扩展的动焦散实验%Ddynamic caustic experimental in two borehole study of crack propagation cut blasting

    Institute of Scientific and Technical Information of China (English)

    杨仁树; 王雁冰; 杨立云; 许鹏

    2012-01-01

    应用爆炸加载动态焦散线测试系统,研究了不同切槽方式下,双孔同时起爆时贯穿裂纹的扩展行为及裂纹尖端应力强度因子的变化情况.实验结果表明:炮孔间两切槽方向优先扩展的主裂纹,裂纹尖端并未直接相遇,而是发生偏转并移向异方已经形成的裂纹.裂纹扩展速度先减小,振荡变化后逐渐升高到峰值,随后减小,振荡变化后直至裂纹止裂.应力强度因子KI由初始时的最大值迅速减小,反复振荡后,又逐渐增大至第2个峰值,之后开始减小.定性的分析了应力波与裂纹尖端相互作用机理.%A blast loading system using dynamic reflected caustics was used to study V-notch, two borehole blasting with simultaneous initiation. The crack propagation and changes in stress intensity at the crack tips was observed. The crack tips do not meet directly but are deflected and become anisotropic. The crack propagation velocity first decreases, oscillates, and then gradually increases to a peak followed by a decrease until the oscillations stop. The stress in- tensity factor, K1, is maximum at the initial point but then decreases, oscillates, and gradually increases to a second peak. The interaction mechanism between stress wave and crack tip is analyzed qualitatively.

  7. Importance and role of grain size in free surface cracking prediction of heavy forgings

    International Nuclear Information System (INIS)

    The importance and role of grain size in predicting surface cracking of heavy forgings were investigated. 18Mn18Cr0.5N steel specimens with four different grain sizes were tensioned between 900 and 1100 °C at a strain rate of 0.1 s−1. The nucleation sites and crack morphology were analyzed through electron backscatter diffraction analysis, and the fracture morphology was examined using scanning electron microscopy. The nucleation sites were independent of the grain size, and cracks primarily formed at grain boundaries and triple junctions between grains with high Taylor factors. Grains with lower Taylor factors inhibited crack propagation. Strain was found to mainly concentrate near the grain boundaries; thus, a material with a larger grain size cracks more easily because there are fewer grain boundaries. Fine grains can be easily rotated to a lower Taylor factor to further inhibit cracking. The fracture morphology transformed from a brittle to ductile type with a lowering of grain size. At lower temperature, small dimples on the fracture surfaces of specimens with smaller grain sizes were left by single parent grains and the dimple edge was the grain edge. At higher temperature, dimples formed through void coalescence and the dimple edge was the tearing edge. Finally, the relationship between the reduction in area, grain size, and deformation temperature was obtained

  8. Application of a criterion for cold cracking to casting high strength aluminum alloys

    NARCIS (Netherlands)

    Lalpoor, M.; Eskin, D.G.; Fjaer, H.G.; Ten Cate, A.; Ontijt, N.; Katgerman, L.

    2010-01-01

    Direct chill (DC) casting of high strength 7xxx series aluminium alloys is difficult mainly due to solidification cracking (hot cracks) and solid state cracking (cold cracks). Poor thermal properties along with extreme brittleness in the as-cast condition make DC-casting of such alloys a challenging

  9. 热镀锌合金化镀层裂纹的产生与扩展机理%Generation and Propagation Mechanisms of Cracks in Galvannealed Coating

    Institute of Scientific and Technical Information of China (English)

    袁训华; 江社明; 刘昕; 张启富

    2011-01-01

    The generation and expansion of cracks in galvannealed coating were analyzed under the condition of compressive or tensile stress, and the interaction between the coating and the steel substrate was analyzed during galvannealed deformation by environmental scanning electron microscope (ESEM) with in-situ investigation method in tension test and three point bending test. The results showed that the damaging process of the galvannealed coating under tensile stress could be divided into two stages. In the first stage the major damage form was powdering, in the second stage, the major damage form was flaking. Under the composite tensile stress, the fracture of galvannealed coating was not along with the fixed interface but arised with different types of fractures and flakes at different stages of the loading; and the interface fracture was different in different regions. When the galvannealed coating was subjected to tensile stress, cracks occurred at the Г/δ interface and extended perpendicularly to coating plane in the 3 phase, and then propagated along with the Г/Fe interface. The signs of plastic deformation of coating was not obvious under tensile stress, but showed apparent plastic deformation under compressive stress. During the deformation of coating and steel substrate, there was substantial interaction and inhomogeneity.%用配备拉伸/三点弯曲试验装置的SEM原位观察分析了热镀锌合金化钢板变形时镀层中裂纹产生、扩展、镀层断裂及在塑性变形过程中镀层与钢基体界面的交互作用。结果表明,在拉应力作用下,镀层的破坏可以分为两个过程:第一阶段主要表现为粉化;第二阶段主要表现为剥落。镀层在复合应力作用下的断裂并非沿着某一固定的界面发生,而是在载荷作用的不同阶段,发生不同类型的断裂和脱落,在不同区域镀层断裂的界面不同。当镀层承受拉应力时,裂纹在Г/δ相界面产生,在

  10. Soft matter: Brittle for breakfast

    Science.gov (United States)

    Vandewalle, Nicolas

    2015-10-01

    Crushing a brittle porous medium such as a box of cereal causes the grains to break up and rearrange themselves. A lattice spring model based on simple physical assumptions gives rise to behaviours that are complex enough to reproduce diverse compaction patterns.

  11. Ⅰ型裂缝经层理岩石界面拐折扩展规律研究∗%Crack Propagation Law Research of Bedding rock Interface

    Institute of Scientific and Technical Information of China (English)

    张影; 王素玲; 杨萍萍

    2015-01-01

    According to the structural feature of unconventional reservoir stratified rock mass,stratified rock mass speci-mens of different materials and interface properties are manufactured on the basis of similarity principle.Veer extension after cracks cross different elastic material interface is found through the three point bending experiment,the more difference be-tween the mechanical properties,the weaker interfacial strength,and the larger steering angle the crack has.Based on the experiment parameter,a plane strain model of vertical crack propagation is established,the stress field of vertical crack via sand/shale interface in the process of the extension is obtained,the stress intensity factor variation of crack tip is calculated, and the angle of crack deflection is gained.The results of calculations show that the veer extension is caused by that theⅠtype crack turning toⅠ-Ⅱtype compound crack when the shear stress intensity factor increases because of the increasing interfacial shear strain.%依据非常规储层层状岩体的结构特点,根据相似原理制作不同材料、不同界面性质的层状岩体试件,通过三点弯曲试验发现裂缝经过异弹性材料界面后扩展转向,力学性能差异越大,界面强度越弱,裂缝转向角度越大。以试验参数为基础,建立了垂直裂缝扩展的平面应变模型,并获得了垂直裂缝经过砂/泥岩界面扩展过程中应力场,计算了裂缝尖端应力强度因子的变化规律,获得了裂缝偏转角度。通过计算发现:裂缝偏转是由界面的剪切应变增大而引起剪切应力强度因子增加,使得Ⅰ型裂缝经异弹界面而发展为Ⅰ—Ⅱ型复合裂缝引起的。

  12. Time-resolved study of femtosecond laser induced micro-modifications inside transparent brittle materials

    Science.gov (United States)

    Hendricks, F.; Matylitsky, V. V.; Domke, M.; Huber, Heinz P.

    2016-03-01

    Laser processing of optically transparent or semi-transparent, brittle materials is finding wide use in various manufacturing sectors. For example, in consumer electronic devices such as smartphones or tablets, cover glass needs to be cut precisely in various shapes. The unique advantage of material processing with femtosecond lasers is efficient, fast and localized energy deposition in nearly all types of solid materials. When an ultra-short laser pulse is focused inside glass, only the localized region in the neighborhood of the focal volume absorbs laser energy by nonlinear optical absorption. Therefore, the processing volume is strongly defined, while the rest of the target stays unaffected. Thus ultra-short pulse lasers allow cutting of the chemically strengthened glasses such as Corning Gorilla glass without cracking. Non-ablative cutting of transparent, brittle materials, using the newly developed femtosecond process ClearShapeTM from Spectra-Physics, is based on producing a micron-sized material modification track with well-defined geometry inside. The key point for development of the process is to understand the induced modification by a single femtosecond laser shot. In this paper, pump-probe microscopy techniques have been applied to study the defect formation inside of transparent materials, namely soda-lime glass samples, on a time scale between one nanosecond to several tens of microseconds. The observed effects include acoustic wave propagation as well as mechanical stress formation in the bulk of the glass. Besides better understanding of underlying physical mechanisms, our experimental observations have enabled us to find optimal process parameters for the glass cutting application and lead to better quality and speed for the ClearShapeTM process.

  13. Microstructural aspects of crack formation and propagation in the austenitic steel X6CrNiNb18-10 under low cycle fatigue loading

    Energy Technology Data Exchange (ETDEWEB)

    Soppa, E.; Kohler, C.; Roos, E.; Schuler, X. [Stuttgart Univ. (Germany). MPA

    2012-07-01

    The understanding of the crack initiation mechanisms and crack growth in apparently monolithic materials like X6CrNiNb18-10 stainless steel under cyclic loading requires the explicit analysis of the phenomena underlying fatigue on both atomistic and microscopic levels. The permanent delivery of mechanical energy through cyclic loading evokes changes in the microstructure that can lead to a martensitic transformation. The transformation of a metastable cubic face centered austenite and formation of a cubic body centered α'-martensite under cyclic loading at room temperature was found, both, in the experiment and in molecular dynamics simulations. The martensite nucleates prevalently at grain boundaries, triple points and at the specimen free surface and forms small (∝ 1 μm) differently oriented grains, also in the same parent austenitic grain. By a combination of interrupted low cycle fatigue tests (LCF) and electron backscatter diffraction (EBSD) measurements the martensitic transformation and subsequent fatigue crack formation were observed at the same area in the microstructure at different stages of the specimen lifetime. The EBSD measurements showed the following crack initiation scenarios: Cracks started (a) at the phase boundary between austenite and α'-martensite, (b) inside fully martensitic areas in the matrix, (c) at broken or debonded coarse NbCs. It is obvious that formation of a hard α'-martensite in a ductile and soft austenite and forming two-phase material causes a heterogeneous stress and strain distribution on the microscopic level. α'-martensite enhances locally the stress amplitude whereas in a soft austenite the plastic strain amplitude increases. Strain concentration in the austenite along the phase boundary is connected with a stress increase along the interface and can initiate fatigue crack there. Also at the crack tip, a permanent martensitic transformation occurs, so that the growth of the fatigue cracks at room

  14. Analysis of Automatic Crack Propagation Under Biaxial Loading Condition Based on Finite Element Method%基于有限元的双轴载荷状态下自动裂纹扩展分析

    Institute of Scientific and Technical Information of China (English)

    张志贤; 王生楠; 詹福宇

    2012-01-01

    利用Python脚本语言对Abaqus进行了二次开发,预测双轴载荷状态下裂纹扩展轨迹.对双轴载荷下中心带孔板的裂纹扩展进行了模拟,并与FRANC2D得到的计算结果进行比较.结果表明利用二次开发程序计算得到的裂纹扩展轨迹及其断裂参数与FRANC2D得到的结果基本一致,计算结果是可靠的;利用二次开发程序对双轴载荷状态下的进行裂纹扩展分析能够有效减少计算时间,提高计算效率.%This paper uses Python scripting language for second - development of Abaqus to predict crack propagation path under biaxial loading condition. The crack propagation of plane with a center hole under biaxial loading condition is analyzed using the second - development program and the results are compared with those obtained by FRANC2D. The conclusion is that the results based on Abaqus second- development are basically agreed with those by FRANC2D,which shows that the results by the secondary- development program are reliable. Using the program to analyze the crack propagation under biaxial loading condition can effectively reduce the computation time,improve calculation efficiency.

  15. Initiation and growth of thermal fatigue crack networks in an AISI 304 L type austenitic stainless steel (X2 CrNi18-09); Amorcage et propagation de reseaux de fissures de fatigue thermique dans un acier inoxydable austenitique de type X2 CrNi18-09 (AISI 304 L)

    Energy Technology Data Exchange (ETDEWEB)

    Maillot, V

    2004-07-01

    We studied the behaviour of a 304 L type austenitic stainless steel submitted to thermal fatigue. Using the SPLASH equipment of CEA/SRMA we tested parallelepipedal specimens on two sides: the specimens are continuously heated by Joule effect, while two opposites faces are cyclically. cooled by a mixed spray of distilled water and compressed air. This device allows the reproduction and the study of crack networks similar to those observed in nuclear power plants, on the inner side of circuits fatigued by mixed pressurized water flows at different temperatures. The crack initiation and the network constitution at the surface were observed under different thermal conditions (Tmax = 320 deg C, {delta}T between 125 and 200 deg C). The experiment produced a stress gradient in the specimen, and due to this gradient, the in-depth growth of the cracks finally stopped. The obtained crack networks were studied quantitatively by image analysis, and different parameters were studied: at the surface during the cycling, and post mortem by step-by-step layer removal by grinding. The maximal depth obtained experimentally, 2.5 mm, is relatively coherent with the finite element modelling of the SPLASH test, in which compressive stresses appear at a depth of 2 mm. Some of the crack networks obtained by thermal fatigue were also tested in isothermal fatigue crack growth under 4-point bending, at imposed load. The mechanisms of the crack selection, and the appearance of the dominating crack are described. Compared to the propagation of a single crack, the crack networks delay the propagation, depending on the severity of the crack competition for domination. The dominating crack can be at the network periphery, in that case it is not as shielded by its neighbours as a crack located in the center of the network. It can also be a straight crack surrounded by more sinuous neighbours. Indeed, on sinuous cracks, the loading is not the same all along the crack path, leading to some

  16. Brittle fracture phase-field modeling of a short-rod specimen

    Energy Technology Data Exchange (ETDEWEB)

    Escobar, Ivana [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Tupek, Michael R. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Bishop, Joseph E. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States)

    2015-09-01

    Predictive simulation capabilities for modeling fracture evolution provide further insight into quantities of interest in comparison to experimental testing. Based on the variational approach to fracture, the advent of phase-field modeling achieves the goal to robustly model fracture for brittle materials and captures complex crack topologies in three dimensions.

  17. Cavitation-Induced Fracture Causes Nanocorrugations in Brittle Metallic Glasses.

    Science.gov (United States)

    Singh, I; Narasimhan, R; Ramamurty, Upadrasta

    2016-07-22

    Brittle metallic glasses exhibit a unique and intriguing fracture morphology of periodic nanocorrugations whose spacing and amplitude are of the order of tens of nanometers. We show through continuum simulations that they fail by spontaneous and simultaneous cavitation within multiple weak zones arising due to intrinsic atomic density fluctuations ahead of a notch tip. Dynamic crack growth would then occur along curved but narrowly confined shear bands that link the growing cavities. This mechanism involves little dissipation and also explains the formation of nanocorrugations. PMID:27494475

  18. Formation and interpretation of dilatant echelon cracks.

    Science.gov (United States)

    Pollard, D.D.; Segall, P.; Delaney, P.T.

    1982-01-01

    The relative displacements of the walls of many veins, joints, and dikes demonstrate that these structures are dilatant cracks. We infer that dilatant cracks propagate in a principal stress plane, normal to the maximum tensile or least compressive stress. Arrays of echelon crack segments appear to emerge from the peripheries of some dilatant cracks. Breakdown of a parent crack into an echelon array may be initiated by a spatial or temporal rotation of the remote principal stresses about an axis parallel to the crack propagation direction. Near the parent-crack tip, a rotation of the local principal stresses is induced in the same sense, but not necessarily through the same angle. Incipient echelon cracks form at the parent-crack tip normal to the local maximum tensile stress. Further longitudinal growth along surfaces that twist about axes parallel to the propagation direction realigns each echelon crack into a remote principal stress plane. The walls of these twisted cracks may be idealized as helicoidal surfaces. An array of helicoidal cracks sweeps out less surface area than one parent crack twisting through the same angle. Thus, many echelon cracks grow from a single parent because the work done in creating the array, as measured by its surface area decreases as the number of cracks increases. -from Authors

  19. CONSERVATION LAWS IN FINITE MICROCRACKING BRITTLE SOLIDS

    Institute of Scientific and Technical Information of China (English)

    Wang Defa; Chen Yiheng; Fukui Takuo

    2005-01-01

    This paper addresses the conservation laws in finite brittle solids with microcracks.The discussion is limited to the 2-D cases. First, after considering the combination of the PseudoTraction Method and the indirect Boundary Element Method, a versatile method for solving multicrack interacting problems in finite plane solids is proposed, by which the fracture parameters (SIF and path-independent integrals) can be calculated with a desirable accuracy. Second, with the aid of the method proposed, the roles the conservation laws play in the fracture analysis for finite microcracking solids are studied. It is concluded that the conservation laws do play important roles in not only the fracture analysis but also the analysis of damage and stability for the finite microcracking system. Finally, the physical interpretation of the M-integral is discussed further.An explicit relation between the M-integral and the crack face area, I.e., M = GS, has been discovered using the analytical method, which can shed some light on the Damage Mechanics issues from a different perspective.

  20. Study of the competition between ductile tearing and brittle fracture : Application to the mechanical strength of C-Mn pipes and their welded joints.

    OpenAIRE

    Le Corre, Vincent

    2006-01-01

    This study deals with the fracture behaviour of welded thin structures in the ductile to brittle transition range. It aims to propose a criterion to define the conditions for which the risk of fracture per cleavage does not exist on a cracked structure.The literature review shows that the difficulties of prediction of the fracture behaviour of a structure are related to the dependence of the fracture probability to the mechanical fields at the crack tip. The ductile to brittle transition rang...

  1. Fracture resistance on aggregate bridging crack in concrete

    Institute of Scientific and Technical Information of China (English)

    ZHANG Xiufang; XU Shilang

    2007-01-01

    Fracture toughening exhibited in quasi-brittle materials such as concrete is often mainly related to the action of aggregate bridging,which leads to the presence of a fracture process zone ahead of stress-free cracks in such materials.In this investigation,the fracture resistance induced by aggregate bridging,denoted by GI-bridging,is the primary focus.In order to quantitatively determine it,a general analytical formula is firstly developed,based on the definition of fracture energy by Hillerborg.After this,we further present the calculated procedures of determining this fracture resistance from the recorded load vs.crack opening displacement curve.Then,both numerical simulations and fracture experiments are performed on concrete three-point bending beams.Utilizing the obtained load against crack opening displacement curve,the value of GI-bridging at any crack extension as well as the change of GI-bridging with the crack extension is examined.It is found that GI-bridging will firstly increase with the development of crack and then stay constant once the initial crack tip opening displacement reaches the characteristic crack opening displacement w0.The effects of material strength and specimen depth on this fracture resistance are also investigated.The results reveal that the values of GI-bridging of different specimens at any crack propagation are strongly associated with the values of fracture energy of specimens.If the values of fracture energy between different specimens are comparable,the differences between GI-bridging are ignored.Instead,if values of fracture energy are different,the GI-bridging will be different.This shows that for specimens with different strengths,GI-bridging will change greatly whereas for specimens that are different in depth,whether GI-bridging exhibits size effect depends on whether the fracture energy of specimens considered in the calculation of GI-bridging is assumed to be a size-dependent material parameter.

  2. Phase-field modeling of fracture propagation under hydraulic stimulation in pre-fractured rocks

    Science.gov (United States)

    Khisamitov, Ildar; Mohseni, Seyed Ali; Meschke, Guenther

    2016-04-01

    The presentation presents the numerical analysis of hydraulic fracturing within Griffith theory of brittle damage. The phase-field method [1] is employed to model brittle fracture propagation driven by pressurized fluids within fully saturated porous rocks. The phase-field equation is coupled with the Biot-theory using the effective stress concept. The porous rock is assumed as fully saturated with incompressible fluid and deforms within elasticity theory. The hydraulic fracturing propagates under mode I crack opening in quasi-static regime with slow fluid flow in porous matrix and fracture. The phase-field approach for the modelling of brittle fracture [2] coincides with the maximum energy release rate criterion in fracture mechanics theory. The phase-field equation is approximated over entire the domain and introduces new degree of freedom (damage variable). Crack surface is represented by a smooth regularized damage distribution over the fractured area. The presented numerical investigations are characterized by different scenarios of hydraulic stimulation and the interaction of a new fracture emanating from the bore hole with pre-existing cracks. The scenarios include predefined fractures with different oriented to specific angle and spatial distribution over the entire domain. The undamaged rock matrix is modeled as an isotropic elastic material with initial porosity and isotropic matrix permeability. The flow within the undamaged region is governed by Darcy's law while the fluid flow in fractures is approximated by cubic law with the crack opening computed from the displacement solution and the damage variable distribution [3]. Initial fractures are modeled by an initial distribution of the damage variable and by special zero-thickness interface finite elements. Adaptive algorithms in conjunction with appropriately chosen refinement criteria are utilized to reduce the computational costs. References [1] M.J. Borden "A phase-field description of dynamic

  3. Large-scale 3D modeling of projectile impact damage in brittle plates

    Science.gov (United States)

    Seagraves, A.; Radovitzky, R.

    2015-10-01

    The damage and failure of brittle plates subjected to projectile impact is investigated through large-scale three-dimensional simulation using the DG/CZM approach introduced by Radovitzky et al. [Comput. Methods Appl. Mech. Eng. 2011; 200(1-4), 326-344]. Two standard experimental setups are considered: first, we simulate edge-on impact experiments on Al2O3 tiles by Strassburger and Senf [Technical Report ARL-CR-214, Army Research Laboratory, 1995]. Qualitative and quantitative validation of the simulation results is pursued by direct comparison of simulations with experiments at different loading rates and good agreement is obtained. In the second example considered, we investigate the fracture patterns in normal impact of spheres on thin, unconfined ceramic plates over a wide range of loading rates. For both the edge-on and normal impact configurations, the full field description provided by the simulations is used to interpret the mechanisms underlying the crack propagation patterns and their strong dependence on loading rate.

  4. Evaluation of Crashworthiness for SAE Materials under Ductile to Brittle Transition Temperature (DBTT

    Directory of Open Access Journals (Sweden)

    Amol Bhanage

    2014-10-01

    Full Text Available The concept of crashworthy coaches came into existence after a crash. This demands, avoid vehicle deformation of other/central parts. For this, the behaviour of plastic deformation of the material is necessary to be known. So, these results are required to study the crashworthy behaviour of the structure. In this research, Comparative study has been taken on the automotive materials of SAE 1026, SAE 4140, SAE 5120 and SAE8620. This paper presents the results of fracture toughness, impact energy and stress required for crack propagation from Charpy v-notch impact test and tensile test. The mechanical behaviour of SAE 1026, SAE 4140, SAE 5120 and SAE 8620 are important to describe response during actual loading condition properties used in the crash analysis of the component. The Charpy impact test was conducted at temperature ranging from room temperature 24°C, 0°C, -20°C, - 40°C, -60°C. Specimens oriented in T-L direction are tested. The materials SAE 1026, SAE 4140, SAE 5120 and SAE8620 shown that the ductile to brittle transition temperature, based on 19.5 J, 10.5 J, 113 J, 59.5 J, absorbed energy is about 1.2°C, -3°C, -38°C, -10°C respectively.

  5. On the initiation of shear faults during brittle compressive failure: A new mechanism

    Science.gov (United States)

    Schulson, Erland M.; Iliescu, Daniel; Renshaw, Carl E.

    1999-01-01

    Brittle materials loaded under compression generally fail by shear faulting. This paper addresses the initiation of the fault. It presents direct observational evidence from ice, which is used as a model material for rock, and shows that wing cracking and "splay cracking" are important processes in the localization of deformation, both prior to and during fault initiation. Wing cracks develop at the tips of sliding intergranular cracks and tend to align with the maximum principal stress. Splay cracks emanate from one side of the sliding parent crack. The theme of the paper is that the splay cracks play the dominant role in triggering the fault. The central idea is that the slender columns between the splay cracks are more likely to buckle and fail than are the columns between adjacent wing cracks because they do not have two fixed ends; instead, the end stemming from the inclined parent crack is free. A moment is then applied by frictional sliding of the parent inclined crack, and this causes the fixed-free columns to break at a much lower stress than the fixed-fixed columns. Columns created near a free surface are more likely to fail than those created elsewhere, and this explains the observation that shear localization tends to initiate near free surfaces. A first-order calculation shows that the failure stress of the splay-created columns is of the same order of magnitude as the terminal failure stress.

  6. Static and fatigue failure of quasi brittle materials at a V-notch using a Dugdale model

    OpenAIRE

    Murer, S.; Leguillon, D.

    2009-01-01

    Abstract The prediction of crack nucleation at stress concentration points in brittle and quasi-brittle materials may generally rely on either an Irwin-like criterion, involving a critical value of the generalized stress intensity factor of the singularity associated to the stress concentration, or on cohesive zone models. Leguillon's criterion enters the first category and combines an energy condition and a stress one. Thanks to matched asymptotics procedures, the associated numer...

  7. Applications of lattice method in the simulation of crack path in heterogeneous materials

    Directory of Open Access Journals (Sweden)

    L. E. Kosteski

    2015-10-01

    Full Text Available The simulation of critical and subcritical crack propagation in heterogeneous materials is not a simple problem in computational mechanics. These topics can be studied with different theoretical tools. In the crack propagation problem it is necessary to lead on the interface between the continuum and the discontinuity, and this region has different characteristics when we change the scale level point of view. In this context, this work applies a version of the lattice discrete element method (LDEM in the study of such matters. This approach lets us to discretize the continuum with a regular tridimensional truss where the elements have an equivalent stiffness consistent with the material one wishes to model. The masses are lumped in the nodes and an uni-axial bilinear relation, inspired in the Hilleborg constitutive law, is assumed for the elements. The random characteristics of the material are introduced in the model considering the material toughness as a random field with defined statistical properties. It is important to highlight that the energy balance consistence is maintained during all the process. The spatial discretization lets us arrive to a motion equation that can be solved using an explicit scheme of integration on time. Two examples are shown in the present paper; one of them illustrates the possibilities of this method in simulating critical crack propagation in a solid mechanics problem: a simple geometry of grade material. In the second example, a simulation of subcritical crack growth is presented, when a pre-fissured quasi-brittle body is submitted to cyclic loading. In this second example, a strategy to measure crack advance in the model is proposed. Finally, obtained results and the performance of the model are discussed.

  8. Brittle and compaction creep in porous sandstone

    Science.gov (United States)

    Heap, Michael; Brantut, Nicolas; Baud, Patrick; Meredith, Philip

    2015-04-01

    Strain localisation in the Earth's crust occurs at all scales, from the fracture of grains at the microscale to crustal-scale faulting. Over the last fifty years, laboratory rock deformation studies have exposed the variety of deformation mechanisms and failure modes of rock. Broadly speaking, rock failure can be described as either dilatant (brittle) or compactive. While dilatant failure in porous sandstones is manifest as shear fracturing, their failure in the compactant regime can be characterised by either distributed cataclastic flow or the formation of localised compaction bands. To better understand the time-dependency of strain localisation (shear fracturing and compaction band growth), we performed triaxial deformation experiments on water-saturated Bleurswiller sandstone (porosity = 24%) under a constant stress (creep) in the dilatant and compactive regimes, with particular focus on time-dependent compaction band formation in the compactive regime. Our experiments show that inelastic strain accumulates at a constant stress in the brittle and compactive regimes leading to the development of shear fractures and compaction bands, respectively. While creep in the dilatant regime is characterised by an increase in porosity and, ultimately, an acceleration in axial strain to shear failure (as observed in previous studies), compaction creep is characterised by a reduction in porosity and a gradual deceleration in axial strain. The overall deceleration in axial strain, AE activity, and porosity change during creep compaction is punctuated by excursions interpreted as the formation of compaction bands. The growth rate of compaction bands formed during creep is lower as the applied differential stress, and hence background creep strain rate, is decreased, although the inelastic strain required for a compaction band remains constant over strain rates spanning several orders of magnitude. We find that, despite the large differences in strain rate and growth rate

  9. Analysis of fatigue transverse cracks in turbine shafts

    International Nuclear Information System (INIS)

    During a safety control of the low pressure turbines CP0/CP1 shafts, some transverse cracks have been identified. In a first step, the crack propagation has been studied by the following three actions: improvement of the control methods, material characterization to calculate the crack propagation threshold taking into account the operating conditions, a 3-D numerical analysis of the shaft solicitations with the calculation of KI KII KIII for the crack propagation estimation. (A.L.B.)

  10. RESEARCH OF DAMAGE AND CRACK PROPAGATION IN U75V RAIL STEEL USED IN HEAVY-HAUL RAILWAY%U75V货运重轨服役损伤及裂纹扩展行为研究

    Institute of Scientific and Technical Information of China (English)

    赵骏韦; 陈宸; 胡正飞; 严益民; 许玉德; 周宇

    2011-01-01

    Under the passing tonnage about 150 MGT, U75V rail steel was heavily damaged with the features of wear, cracking and spalling.Mechanical property test, X-ray diffraction inspection and microstructure observations showed that the surface hardness of U75V steel rose, the surface and subsurface of structures were highly deformed under the touched fatigue stress, the grains were fined.The tiny internal cracks acted with the inclusions to propagate the cracks further by transgranular mode, the crack might extend vertical inward, leading to rail breakage.%通过量为150 MGT的货运U75V重轨服役状态表面出现明显的磨损、裂纹、剥离掉块等损伤.硬度测试显示钢轨表层由于塑性变形已产生较大的形变强化.XRD测试和显微结构观察显示,在接触疲劳应力作用下,钢轨表层及近表层产生严重的塑性变形,表现为晶粒细化.内部生成的微裂纹和夹杂相互作用连接在一起形成扩展裂纹,裂纹扩展主要是穿晶形式.裂纹发展至某一阶段可能以纵向大角度向内扩展,导致钢轨断裂.

  11. Simulation of Hydraulic Fracturing Crack Propagating of Horizontal Shale Well Based on Extended Finite Element Method%基于扩展有限元的页岩水平井压裂裂缝扩展模拟

    Institute of Scientific and Technical Information of China (English)

    魏波; 陈军斌; 谢青; 张杰; 王汉青; 赵逸然

    2016-01-01

    考虑裂缝内流体流动和岩石受力变形,建立页岩水平井水力压裂裂缝扩展数学模型,采用扩展有限元方法求解该模型。分析水平主应力、岩石力学特征参数及注入速度对裂缝扩展长度的影响,并研究多条裂缝的扩展及转向规律。结果表明:岩石弹性模量越大,泊松比越小,形成的裂缝越长;最小主应力越小,压裂液注入速度越大,裂缝扩展长度越长。同时扩展的2条裂缝之间存在应力干扰使裂缝向外转,裂缝间距越近,转向越明显。3条裂缝同时扩展,中间裂缝受到左右两边裂缝的制约作用,起裂较晚,扩展受到限制;随着压裂时间的延长,中间裂缝会摆脱两边裂缝的影响,冲出应力干扰区。%The mathematical model for the hydraulic fracturing crack propagating of horizontal well in shale reservoir was established under considering the flow of fluid in cracks and the deformation of rock,and it was solved using the extended finite element method. The influences of horizontal principal stress,the mechanics parameters of rock and the injection rate of fracturing fluid on the propaga-tion length of cracks were analyzed,and the propagation and steering law of multiple fractures was researched. The results show that the greater the elasticity modulus of reservoir rock and the less the Poissonˊs ratio of it,the longer the fractures;the lower the minimum prin-cipal stress and the greater the injection rate,the longer the fractures. There is stress interference between two simultaneously propaga-ting fractures,which makes two fractures turning to the outside. The closer the fractures are,the more obvious the steering is. When the three fractures simultaneously propagate,the fracture in middle is restricted,and its initiation is later than on both sides. With the fractu-ring time increasing,the middle fracture breaks away from the stress interference of the cracks on both sides and

  12. Ultraprecision machining of micro-structured functional surfaces on brittle materials

    International Nuclear Information System (INIS)

    Ultraprecision micro-structured functional surfaces on hard and brittle materials, e.g. ceramic and glass, are gaining increasing application in a range of areas such as engineering optics and semiconductor and biomedical products. However, due to their tendency of being damaged in brittle fracture in machining, it is challenging to achieve both a high surface finish and complex surface shapes. In this paper, ultraprecision machining of micro-structured functional surfaces on brittle materials by fast tool servo diamond turning is studied. A machining model has been developed to ensure ductile regime machining of the brittle material, in which the material is removed by both plastic deformation and brittle fracture, but the cracks produced are prevented from being extended into the finished surface. Based on the model, an iterative numerical method has been proposed to predict the maximum feed rate for producing crack-free micro-structured surfaces. Machining experiments on typical micro-structured functional surfaces have been carried out to validate the effectiveness of the proposed method for producing ultraprecision micro-structured functional surfaces

  13. Fatigue reliability of cracked engineering structures

    Science.gov (United States)

    Lanning, David Bruce, Jr.

    1997-12-01

    This study investigates the reliability of engineering structures containing fatigue cracks. Stress concentrations and welded joints are probable locations for the initiation and propagation of fatigue cracks. Due to the many unknowns of loading, materials properties, crack sizes and crack shapes present at these locations, a statistics-based reliability analysis is valuable in the careful consideration of these many different random factors involved in a fatigue life analysis, several of which are expanded upon in this study. The basic problem of a crack near a stress concentration is first considered. A formulation for the aspect ratio (a/c) of a propagating semi-elliptical fatigue crack located at the toe of a welded T-joint is developed using Newman and Raju's stress intensity factor for a cracked flat plate with a weld magnification factor and compared to that of a cracked flat plate, and the reliability in terms of fatigue lifetime is calculated with the aid of Paris' crack propagation equation for membrane and bending loadings. Crack closure effects are then introduced in the consideration of short crack effects, where crack growth rates typically may exceed those found using traditional linear elastic fracture mechanics solutions for long cracks. The probability of a very small, microstructurally influenced crack growing to a size influenced by local plastic conditions is calculated utilizing the probability of a crack continuing to grow past an obstacle, such as a grain boundary. The result is then combined with the probability for failure defined using the crack closure-modified Paris equation to find an overall reliability for the structure. Last, the probability of fracture is determined when a crack front encounters regions of non-uniform toughness, such as typical in the heat affected zone of a welded joint. An expression for the effective crack lengths of the dissimilar regions is derived, and used in a weakest-link fracture model in the evaluation

  14. Application of a criterion for cold cracking to casting high strength aluminum alloys

    OpenAIRE

    Lalpoor, M; Eskin, D G; Fjaer, H.G.; Ten Cate, A.; Ontijt, N.; Katgerman, L.

    2010-01-01

    Direct chill (DC) casting of high strength 7xxx series aluminium alloys is difficult mainly due to solidification cracking (hot cracks) and solid state cracking (cold cracks). Poor thermal properties along with extreme brittleness in the as-cast condition make DC-casting of such alloys a challenging process. Therefore, a criterion that can predict the catastrophic failure and cold cracking of the ingots would be highly beneficial to the aluminium industry. The already established criteria are...

  15. ANALYSIS ON THE COHESIVE STRESS AT HALF INFINITE CRACK TIP

    Institute of Scientific and Technical Information of China (English)

    王利民; 徐世烺

    2003-01-01

    The nonlinear fracture behavior of quasi-brittle materials is closely related with the cohesive force distribution of fracture process zone at crack tip. Based on fracture character of quasi-brittle materials, a mechanical analysis model of half infinite crack with cohesive stress is presented. A pair of integral equations is established according to the superposition principle of crack opening displacement in solids, and the fictitious adhesive stress is unknown function. The properties of integral equations are analyzed, and the series function expression of cohesive stress is certified. By means of the data of actual crack opening displacement, two approaches to gain the cohesive stress distribution are proposed through resolving algebra equation. They are the integral transformation method for continuous displacement of actual crack opening, and the least square method for the discrete data of crack opening displacement. The calculation examples of two approaches and associated discussions are given.

  16. 7075铝合金尾杆开裂失效分析%Cracking failure analysis of bottom pole of 7075 aluminum alloy

    Institute of Scientific and Technical Information of China (English)

    姜涛; 李春光

    2011-01-01

    Crack occurs to bottom pole of 7075 aluminum alloy after anodic polarization. In order to find out the cracking mode and cause, microstructure observation, metallurgical structure examination, microhardness test and EDS analysis were carried out. The results show that the crack of bottom pole is intergranular brittle cracking. Over burning is caused by overheating in the process of quenching and catenulate brittle phase existing at grain boundaries decreases the strength of grain boundaries. As a result, the bottom pole cracks under quenching stress, and the micro cracks propagate into macro cracks after aging treatment and machining.%7075铝合金炮弹尾杆经硫酸阳极氧化处理后,目视检查发现表面存在纵向裂纹.对尾杆的裂纹、断口形态以及金相组织进行观察,检测其显微硬度和微区成分,确定尾杆的开裂性质及原因.结果表明,尾杆裂纹为沿晶脆性开裂.尾杆在淬火过程中存在超温现象,导致合金过烧,同时晶界存在呈链状分布的难溶脆性相,导致晶界进一步弱化,在淬火应力的作用下致使尾杆开裂,之后在时效和精加工过程中裂纹扩展形成宏观裂纹.

  17. Crack velocity jumps engendered by a transformational process zone

    Science.gov (United States)

    Boulbitch, A.; Korzhenevskii, A. L.

    2016-06-01

    We study a concerted propagation of a fast crack with the process zone where a rearrangement of the solid structure takes place. The latter is treated as a second-order local phase transformation. We demonstrate that the propagation of such a zone gives rise to a nonlinear frictionlike force exerted on the crack tip, resisting its propagation. Depending on the temperature, it produces three regimes of crack motion, which differ in the behavior of the crack tip process zone: (i) always existing, (ii) only emerging at a high crack speed, and (iii) flickering. We show that the latter regime exhibits crack velocity jumps.

  18. Analysis of the progressive failure of brittle matrix composites

    Science.gov (United States)

    Thomas, David J.

    1995-01-01

    This report investigates two of the most common modes of localized failures, namely, periodic fiber-bridged matrix cracks and transverse matrix cracks. A modification of Daniels' bundle theory is combined with Weibull's weakest link theory to model the statistical distribution of the periodic matrix cracking strength for an individual layer. Results of the model predictions are compared with experimental data from the open literature. Extensions to the model are made to account for possible imperfections within the layer (i.e., nonuniform fiber lengths, irregular crack spacing, and degraded in-situ fiber properties), and the results of these studies are presented. A generalized shear-lag analysis is derived which is capable of modeling the development of transverse matrix cracks in material systems having a general multilayer configuration and under states of full in-plane load. A method for computing the effective elastic properties for the damaged layer at the global level is detailed based upon the solution for the effects of the damage at the local level. This methodology is general in nature and is therefore also applicable to (0(sub m)/90(sub n))(sub s) systems. The characteristic stress-strain response for more general cases is shown to be qualitatively correct (experimental data is not available for a quantitative evaluation), and the damage evolution is recorded in terms of the matrix crack density as a function of the applied strain. Probabilistic effects are introduced to account for the statistical nature of the material strengths, thus allowing cumulative distribution curves for the probability of failure to be generated for each of the example laminates. Additionally, Oh and Finney's classic work on fracture location in brittle materials is extended and combined with the shear-lag analysis. The result is an analytical form for predicting the probability density function for the location of the next transverse crack occurrence within a crack bounded

  19. Fractal statistics of brittle fragmentation

    Directory of Open Access Journals (Sweden)

    M. Davydova

    2013-04-01

    Full Text Available The study of fragmentation statistics of brittle materials that includes four types of experiments is presented. Data processing of the fragmentation of glass plates under quasi-static loading and the fragmentation of quartz cylindrical rods under dynamic loading shows that the size distribution of fragments (spatial quantity is fractal and can be described by a power law. The original experimental technique allows us to measure, apart from the spatial quantity, the temporal quantity - the size of time interval between the impulses of the light reflected from the newly created surfaces. The analysis of distributions of spatial (fragment size and temporal (time interval quantities provides evidence of obeying scaling laws, which suggests the possibility of self-organized criticality in fragmentation.

  20. Arrest of Avalanche Propagation by Discontinuities on Snow Cover

    Science.gov (United States)

    Frigo, B.; Chiaia, B.

    2009-04-01

    Considering the spatial variability of the snow cover, the paper analyses, in the framework of Fracture Mechanics, the Mode II fracture propagation on snow cover that leads to large dry slab avalanches. Under the hypothesis of a perfectly brittle phenomenon, avalanche triggering is usually investigated numerically by means of Linear Elastic Fracture Mechanics (McClung, 1979; Chiaia et al., 2008). Since, however, the real phenomenon is intrinsically dynamical, another aspect to investigate is represented by dynamic fracture propagation. In this paper, we model dynamic crack propagation into a dry snow slab, to assess the possibility of crack arrest due to the presence of weak zones distributed along the snow slope. As a consequence of the first triggering mechanism (the Mode II fracture propagation on the weak plane), the secondary Mode I crack propagation in the crown is studied by means of numerical simulations based on Dynamic Elastic Fracture Mechanics and on the theory of crack arresters. By taking into account kinetic energy and using the FEM software FRANC 2D (Wawrzynek and Ingraffea, 1993), several paths of crown fracture propagation and their stability have been investigated. The snowpack is considered as a linear-elastic plate (2D problem), whose physical and mechanical parameters are chosen according to classical literature values. To investigate the possible arrest of crown fracture, we apply the theory of crack arresters, usually adopted for pipelines and perforated steel sheets fracture problems. To study crack arrest, different crack paths are simulated, in discontinuous (equipped with different shapes and geometries of artificial voids) snowpacks. The simulations show the effectiveness of these weak zones, to reduce substantially the crack driving force of the propagating fracture. This means that, increasing spatial variability tends to stabilize the snow slope, eventually splitting a major avalanche event into smaller, independent avalanches. Our

  1. Analysis of Fatigue/Creep Crack Propagations Rates and a-N Curves of GH864 Alloy%GH864合金蠕变/疲劳裂纹扩展速率及a-N曲线分析

    Institute of Scientific and Technical Information of China (English)

    王璞; 董建新; 张麦仓; 郑磊; 谢锡善

    2011-01-01

    The crack propagation behavior of GH864 alloy was studied at 650 ℃ under fatigue/creep interaction with different dwell time; the effects of creep and oxidation and the meaning of transition point were analyzed in da-dN and a-N curves. The results indicate that the crack growth rate under dwell 90 s is higher than that under dwell S s. The alloy is mainly trans-granular fracture under dwell 5 s and the fatigue effect is principle. The alloy is mainly inter-granular fracture under dwell 90 s and the creep effect is dominant. The crack propagation rate curves of fatigue/creep interaction at 650 ℃ could well be described by Saxena model under the condition of this test. The descriptions could estimate the crack growth rates at lower and higher stress intensity factors. In addition, the expressions of different alloys from Saxena could contrast the effects of fatigue and creep as well as their proportion. At last, the transition points of a-Ni/Nf, da/dN-a and da/dN-N curves were obtained and the meaning of these points was analyzed with fracture analysis. The curve analysis method can also be used for the crack propagation rate curves of superalloys and other materials.%研究了GH864合金不同保载时间下650℃蠕变/疲劳裂纹扩展行为,分析了裂纹扩展过程中蠕变和氧化的作用,以及a-N曲线的转折点含义.结果表明:保载5 s时GH864合金以穿晶断裂为主,疲劳作用占主导;保载90 s时GH864合金以沿晶断裂为主,蠕变作用占主导.利用Saxena模型可较好地表征本实验条件下650℃蠕变/疲劳交互作用的裂纹扩展速率曲线,可估算较高应力强度因子和较低应力强度因子的裂纹扩展速率.另外,用Saxena模型可求出蠕变和疲劳的表达式,对比分析高温蠕变,疲劳交互作用的裂纹扩展过程中蠕变和疲劳的作用及所占的比例.最后针对a-N/Nf、da/dN-a曲线及da/dN-N曲线变换中出现的拐点,结合断口形貌分析了转折点对应的含义.

  2. NUMERICAL SIMULATION ON COMPLETE PROCESS OF MODEL Ⅰ CRACK PROPAGATION OF FULLY-GRADED CONCRETE%全级配混凝土Ⅰ型裂缝扩展全过程数值模拟

    Institute of Scientific and Technical Information of China (English)

    董伟; 肖魁; 何化南; 吴智敏

    2013-01-01

    The initial fracture toughness was taken as a crack propagation criterion. The Mode I crack propagation of fully-graded concrete was simulated by using ANSYS software. Complete P-CMOD curves, critical crack lengths and double-iT fracture parameters of the wedge-splitting specimens were calculated respectively. The simulated results show a good agreement with the fracture test data of the Xiluodu dam. Meanwhile, based on the experimental data, the fracture parameters of standard specimens were calculated, using the formulae specified by the , and compared to the simulated results. It is concluded that the method proposed by the norm can also be applied to the calculation of non-standard large-size specimens, the error rate of which is within 5%. Besides, if the elastic modulus, the uniaxial tensile strength, the uniaxial compressive strength, and the initial fracture toughness of the fully-graded concrete are measured, the double-K fracture parameters, the complete process of crack propagation and the ATR crack extension resistance curves can be obtained by the proposed numerical method.%该文将起裂断裂韧度作为裂缝扩展的判定依据,应用ANSYS软件,对全级配混凝土Ⅰ型裂缝扩展过程进行数值模拟,分别计算了混凝土楔入劈拉试件的荷载-裂缝口张开位移曲线、临界裂缝长度和双K断裂韧度,并与溪洛渡大坝的断裂试验结果进行比较,吻合良好.同时,结合试验数据,将该文计算结果与《水工混凝土断裂试验规程》规定的标准尺寸试件断裂参数计算结果进行对比.结果表明:规程规定的方法也适用于大尺寸非标准试件双K断裂参数的计算,其误差率在5%以内.此外,对于全级配混凝土,只要通过试验测得其弹性模量、抗拉强度、抗压强度和起裂荷载,即可用该文提出的方法计算混凝土的双K断裂韧度和裂缝扩展全过程.应用该方法还可以得到全级配混凝土的KR阻力曲线.

  3. Analysis for the Propagation of Edge Crack of Silicon Steel during Cold Rolling Process Based on GTN Damage Model%基于GTN模型的冷轧硅钢边部裂纹扩展研究

    Institute of Scientific and Technical Information of China (English)

    闫玉曦; 孙权; 陈建钧; 潘红良

    2012-01-01

    Edge crack is a kind of defects in the cold rolling process of silicon steel, causes rupture of the steel in the rolling mill and need to be removd. Hence, it is necessary to understand the formation of edge cracks The damage distribution, as well as the initiation and propagation of edge cracks around the tips of the precut notches during cold rolling process are investigated by using GTN damage model. The damage parameters fo, fc and fy are determined by tensile tests and scanning electron microscope(SEM) observation. The influence of various rolling parameters on damage distribution and crack length is studied by numerical simulation. The numerical results show that the GTN damage model is available to prediction the initiation and propagation of edge cracks during rolling process. Parametric study carry out in present work reveals that it is more possible to occur edge cracks at larger reduction, higher friction coefficient, smaller roll radius and stronger unit tension. The simulation and experimental results have a good agreement.%针对硅钢板容易在冷轧过程中形成边部裂纹,使用Gurson-Tvergaard-Needleman(GTN)微观损伤模型对带有边部微小缺口的硅钢板在冷轧过程中损伤分布以及裂纹的萌生和扩展进行研究.通过拉伸试验和扫描电镜观察分析得到材料的损伤参数fo、fc和fF,进而通过有限元软件ABAQUS模拟得到各轧制工艺参数对缺口尖端区域损伤分布及微裂纹萌生与扩展的影响,仿真与试验结果表明,在缺口尖端形成两条损伤带,最大损伤值随着压下率的增大而增大,同时裂纹长度随着压下率的增大而迅速增加;当工作辊半径较小时更加容易出现裂纹;沿着轧制方向缺口前侧的比后侧更容易产生裂纹,两侧的裂纹长度都随着摩擦因数的增大而增大;裂纹长度会随着张力的增大而明显增大.研究结果为轧制工艺参数的选择提供理论依据和参考.

  4. Experimental analysis of crack evolution in concrete by the acoustic emission technique

    Directory of Open Access Journals (Sweden)

    J. Saliba

    2015-10-01

    Full Text Available The fracture process zone (FPZ was investigated on unnotched and notched beams with different notch depths. Three point bending tests were realized on plain concrete under crack mouth opening displacement (CMOD control. Crack growth was monitored by applying the acoustic emission (AE technique. In order to improve our understanding of the FPZ, the width and length of the FPZ were followed based on the AE source locations maps and several AE parameters were studied during the entire loading process. The bvalue analysis, defined as the log-linear slope of the frequency-magnitude distribution of acoustic emissions, was also carried out to describe quantitatively the influence of the relative notch depth on the fracture process. The results show that the number of AE hits increased with the decrease of the relative notch depth and an important AE energy dissipation was observed at the crack initiation in unnotched beams. In addition, the relative notch depth influenced the AE characteristics, the process of crack propagation, and the brittleness of concrete.

  5. Interference of wedge-shaped protrusions on the faces of a Griffith crack in biaxial stress. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Boulet, J.A.M. [Tennessee Univ., Knoxville, TN (United States)

    1992-04-01

    An initial investigation of the influence of protrusion interference on the fracture toughness required to prevent unstable propagation of a Griffith crack in a brittle material is described. The interference is caused by relative shear displacement of the crack faces when subjected to remote biaxial stress with neither principal stress parallel to the crack. It is shown that for room temperature cracks smaller than about one centimeter in silicon carbide, or about one millimeter in silicon nitride, the presence of interference changes the fracture stress. A mathematical model based on linear elasticity solutions and including multiple interference sites at arbitrarily specified positions on the crack is presented. Computations of the change in required fracture toughness and its dependence on wedge geometry (size and vertex angle), applied stresses (orientation and magnitude), and location of the interference site are discussed. Results indicate that a single interference site has only a slight effect on required toughness. However, the influence of interference increases monotonically with the number of interference sites. The two-dimensional model described herein is not accurate when the interference sites are closely spaced.

  6. Influence of mechanical properties induced by hydrogen absorption on the stress corrosion cracking initiation of Zircaloy-4

    International Nuclear Information System (INIS)

    The mechanical properties of Zircaloy-4 alloy having different hydrogen contents comprised between 100 and 350 ppm, established by tensile tests, were correlated with the SCC susceptibility in iodine vapors at 320 deg. C. The maximum values of stress and strain from C-rings, induced by a Zircaloy-4 block of 18 mm length was estimated by means of ANSYS code. Using metallographic method and SEM it was emphasized the transgranular character of SCC cracks. The following conclusions are pointed out: 1. No major difference resulted between the values of yield stress and ultimate tensile stress in samples with hydrogen contents within the range (100-350) ppm; The presence of zirconium hydrides resulted in brittleness of zirconium alloy; 3. In the case of pre-cracked and non-hydrided samples, the applied stress threshold for propagation mechanism of SCC cracks is 300 MPa; in these testing conditions the deformation value is 2.7%; 4. By means of optic and scanning electron microscopy it was emphasized the transgranular character of SCC cracks obtained in the pre-cracked samples tested in these conditions. (authors)

  7. Pressure tubes cracking due to DHC mechanism

    International Nuclear Information System (INIS)

    Zr-2.5wt%Nb alloy, used in fabrication CANDU and RMBK pressure tubes, fulfils the requirements of a material to be used under specific thermal, mechanical, irradiation and corrosion environment conditions in a nuclear reactor. Despite these advantages, the structural integrity of this assembly can be affected under certain conditions (stress, temperature, hydrogen concentration above the terminal limit of solubility), the crack initiation and propagation process being the mechanism responsible of this behaviour. During their operation the pressure tubes are susceptible to a stable cracking process referred to as Delayed Hydride Cracking (DHC). This phenomenon is one of the most important factors responsible for the degradation of these reactor components. The hydrogen concentration and the stress distribution are the parameters affecting this mechanism, leading to an embrittlement effect of the material, to a loss in the ductility and in the fracture toughness. Therefore, the structural integrity and the in-service lifetime are affected. The pressure tubes fabricated from zirconium alloy occlude exothermically hydrogen during manufacture and during operational service. When the concentration in solution exceeds the TLS (Terminal Limit of Solubility), the excess hydrogen precipitates as platelets of hydride. These hydrides are generally brittle in nature and therefore they cause a structural embrittlement, a loss of ductility and fracture toughness. Under certain thermo-mechanical conditions, the hydrides oriented after the fabrication process in the circumferential direction, tend to reorient. This phenomenon is responsible for a time-dependent failure through the hydride zone and it will arrest in the ductile zirconium matrix. This paper presents the experimental results obtained as a part of the IAEA Co-ordinated Research Project on 'Hydrogen and Hydride Induced Degradation of the Mechanical and Physical Properties of Zirconium-based Alloys', included like a

  8. Interfacial Crack Arrest in Sandwich Panels with Embedded Crack Stoppers Subjected to Fatigue Loading

    DEFF Research Database (Denmark)

    Martakos, G.; Andreasen, J. H.; Berggreen, Christian;

    2016-01-01

    A novel crack arresting device has been implemented in sandwich panels and tested using a special rig to apply out-of-plane loading on the sandwich panel face-sheets. Fatigue crack propagation was induced in the face-core interface of the sandwich panels which met the crack arrester. The effect...

  9. Crack Growth in Concrete Gravity Dams Based on Discrete Crack Method

    Directory of Open Access Journals (Sweden)

    A. R. Lohrasbi

    2008-01-01

    Full Text Available Seepage is the most parameter in water management safety and in stable agricultural. This seepage is passed through the cracks that are present to some degree in hydraulic structures. They may exist as basic defects in the constituent materials or may be induced in construction or during service life. To avoid such failure in concrete dams, safety would be an important factor. Over-design carries heavy penalty in terms of excess weight. So the fracture mechanics theory is a principal necessity of evaluating the stability of such crack propagation. For the process of crack propagation analysis in concrete structures, there are two general models: discrete crack and smeared crack. This study surveys the crack propagation in concrete gravity dams based on discrete crack methods. Moreover, we use a program provided specifically for this purpose.

  10. 热镀锌合金化镀层裂纹产生及扩展的原位观察%In-Situ Observation for Generation and Propagation of the Crack in Galvannealed Coating

    Institute of Scientific and Technical Information of China (English)

    袁训华; 张启富

    2011-01-01

    The generation and expansion of the