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Sample records for boron coatings deposited

  1. Boron coating on boron nitride coated nuclear fuels by chemical vapor deposition

    Energy Technology Data Exchange (ETDEWEB)

    Durmazucar, Hasan H.; Guenduez, Guengoer E-mail: ggunduz@metu.edu.tr

    2000-12-01

    Uranium dioxide-only and uranium dioxide-gadolinium oxide (5% and 10%) ceramic nuclear fuel pellets which were already coated with boron nitride were coated with thin boron layer by chemical vapor deposition to increase the burn-up efficiency of the fuel during reactor operation. Coating was accomplished from the reaction of boron trichloride with hydrogen at 1250 K in a tube furnace, and then sintering at 1400 and 1525 K. The deposited boron was identified by infrared spectrum. The morphology of the coating was studied by using scanning electron microscope. The plate, grainy and string (fiber)-like boron structures were observed.

  2. Boron coating on boron nitride coated nuclear fuels by chemical vapor deposition

    International Nuclear Information System (INIS)

    Uranium dioxide-only and uranium dioxide-gadolinium oxide (5% and 10%) ceramic nuclear fuel pellets which were already coated with boron nitride were coated with thin boron layer by chemical vapor deposition to increase the burn-up efficiency of the fuel during reactor operation. Coating was accomplished from the reaction of boron trichloride with hydrogen at 1250 K in a tube furnace, and then sintering at 1400 and 1525 K. The deposited boron was identified by infrared spectrum. The morphology of the coating was studied by using scanning electron microscope. The plate, grainy and string (fiber)-like boron structures were observed

  3. Boron carbide (B4C) coating. Deposition and testing

    International Nuclear Information System (INIS)

    Boron carbide was proposed as a material of in-situ protecting coating for tungsten tiles of ITER divertor. To prove this concept the project including investigation of regimes of plasma deposition of B4C coating on tungsten and tests of boron carbide layer in ITER-like is started recently. The paper contends the first results of the project. The results of B4C coating irradiation by the plasma pulses of QSPU-T plasma accelerator are presented. The new device capable of B4C film deposition on tungsten and testing of the films and materials with ITER-like heat loads and ion- and electron irradiation is described. The results of B4C coating deposition and testing of both tungsten substrate and coating are shown and discussed

  4. Boron carbide (B4C) coating. Deposition and testing

    Science.gov (United States)

    Azizov, E.; Barsuk, V.; Begrambekov, L.; Buzhinsky, O.; Evsin, A.; Gordeev, A.; Grunin, A.; Klimov, N.; Kurnaev, V.; Mazul, I.; Otroshchenko, V.; Putric, A.; Sadovskiy, Ya.; Shigin, P.; Vergazov, S.; Zakharov, A.

    2015-08-01

    Boron carbide was proposed as a material of in-situ protecting coating for tungsten tiles of ITER divertor. To prove this concept the project including investigation of regimes of plasma deposition of B4C coating on tungsten and tests of boron carbide layer in ITER-like is started recently. The paper contends the first results of the project. The results of B4C coating irradiation by the plasma pulses of QSPU-T plasma accelerator are presented. The new device capable of B4C film deposition on tungsten and testing of the films and materials with ITER-like heat loads and ion- and electron irradiation is described. The results of B4C coating deposition and testing of both tungsten substrate and coating are shown and discussed.

  5. Amorphous boron coatings produced with vacuum arc deposition technology

    Science.gov (United States)

    Klepper, C. C.; Hazelton, R. C.; Yadlowsky, E. J.; Carlson, E. P.; Keitz, M. D.; Williams, J. M.; Zuhr, R. A.; Poker, D. B.

    2002-05-01

    In principle, boron (B) as a material has many excellent surface properties, including corrosion resistance, very high hardness, refractory properties, and a strong tendency to bond with most substrates. The potential technological benefits of the material have not been realized, because it is difficult to deposit it as coatings. B is difficult to evaporate, does not sputter well, and cannot be thermally sprayed. In this article, first successful deposition results from a robust system, based on the vacuum (cathodic) arc technology, are reported. Adherent coatings have been produced on 1100 Al, CP-Ti, Ti-6Al-4V, 316 SS, hard chrome plate, and 52 100 steel. Composition and thickness analyses have been performed by Rutherford backscattering spectroscopy. Hardness (H) and modules (E) have been evaluated by nanoindentation. The coatings are very pure and have properties characteristic of B suboxides. A microhardness of up to 27 GPa has been measured on a 400-nm-thick film deposited on 52 100 steel, with a corresponding modulus of 180 GPa. This gives a very high value for the H/E ratio, a figure-of-merit for impact resistance of the film. A number of applications are contemplated, including corrosion/abrasion protection for die-casting dies and improved wear resistance for biomedical implants.

  6. Amorphous boron coatings produced with vacuum arc deposition technology

    CERN Document Server

    Klepper, C C; Yadlowsky, E J; Carlson, E P; Keitz, M D; Williams, J M; Zuhr, R A; Poker, D B

    2002-01-01

    In principle, boron (B) as a material has many excellent surface properties, including corrosion resistance, very high hardness, refractory properties, and a strong tendency to bond with most substrates. The potential technological benefits of the material have not been realized, because it is difficult to deposit it as coatings. B is difficult to evaporate, does not sputter well, and cannot be thermally sprayed. In this article, first successful deposition results from a robust system, based on the vacuum (cathodic) arc technology, are reported. Adherent coatings have been produced on 1100 Al, CP-Ti, Ti-6Al-4V, 316 SS, hard chrome plate, and 52 100 steel. Composition and thickness analyses have been performed by Rutherford backscattering spectroscopy. Hardness (H) and modules (E) have been evaluated by nanoindentation. The coatings are very pure and have properties characteristic of B suboxides. A microhardness of up to 27 GPa has been measured on a 400-nm-thick film deposited on 52 100 steel, with a corresp...

  7. Microstructure of boron nitride coated on nuclear fuels by plasma enhanced chemical vapor deposition

    International Nuclear Information System (INIS)

    Three nuclear fuels, pure urania, 5% and 10% gadolinia containing fuels were coated with boron nitride to improve nuclear and physical properties. Coating was done by plasma enhanced chemical vapor deposition technique by using boron trichloride and ammonia. The specimens were examined under a scanning electron microscope. Boron nitride formed a grainy structure on all fuels. Gadolinia decreased the grain size of boron nitride. The fractal dimensions of fragmentation and of area-perimeter relation were determined. (orig.)

  8. Microstructure of boron nitride coated on nuclear fuels by plasma enhanced chemical vapor deposition

    Energy Technology Data Exchange (ETDEWEB)

    Durmazucar, H.H. [Cumhuriyet Univ., Sivas (Turkey). Kimya Muehendisligi Boeluemue; Guenduez, G. [Kimya Muehendisligi Boeluemue, Orta Dogu Teknik Ueniversitesi, Ankara 06531 (Turkey); Toker, C. [Elektrik-Elektronik Muehendisligi Boeluemue, Orta Dogu Teknik Ueniversitesi, Ankara 06531 (Turkey)

    1998-08-03

    Three nuclear fuels, pure urania, 5% and 10% gadolinia containing fuels were coated with boron nitride to improve nuclear and physical properties. Coating was done by plasma enhanced chemical vapor deposition technique by using boron trichloride and ammonia. The specimens were examined under a scanning electron microscope. Boron nitride formed a grainy structure on all fuels. Gadolinia decreased the grain size of boron nitride. The fractal dimensions of fragmentation and of area-perimeter relation were determined. (orig.) 19 refs.

  9. Boron carbide coating deposition on tungsten and testing of tungsten layers and coating under intense plasma load

    Energy Technology Data Exchange (ETDEWEB)

    Airapetov, A. A.; Begrambekov, L. B., E-mail: lbb@plasma.mephi.ru [National Research Nuclear University MEPhI (Moscow Engineering Physics Institute) (Russian Federation); Buzhinskiy, O. I. [State Research Center Troitsk Institute for Innovation and Fusion Research (TRINITI) (Russian Federation); Grunin, A. V.; Gordeev, A. A.; Zakharov, A. M.; Kalachev, A. M.; Sadovskiy, Ya. A.; Shigin, P. A. [National Research Nuclear University MEPhI (Moscow Engineering Physics Institute) (Russian Federation)

    2015-12-15

    A device intended for boron carbide coating deposition and material testing under high heat loads is presented. A boron carbide coating 5 μm thick was deposited on the tungsten substrate. These samples were subjected to thermocycling loads in the temperature range of 400–1500°C. Tungsten layers deposited on tungsten substrates were tested in similar conditions. Results of the surface analysis are presented.

  10. Boron carbide coating deposition on tungsten and testing of tungsten layers and coating under intense plasma load

    Science.gov (United States)

    Airapetov, A. A.; Begrambekov, L. B.; Buzhinskiy, O. I.; Grunin, A. V.; Gordeev, A. A.; Zakharov, A. M.; Kalachev, A. M.; Sadovskiy, Ya. A.; Shigin, P. A.

    2015-12-01

    A device intended for boron carbide coating deposition and material testing under high heat loads is presented. A boron carbide coating 5 μm thick was deposited on the tungsten substrate. These samples were subjected to thermocycling loads in the temperature range of 400-1500°C. Tungsten layers deposited on tungsten substrates were tested in similar conditions. Results of the surface analysis are presented.

  11. Boron carbide (B{sub 4}C) coating. Deposition and testing

    Energy Technology Data Exchange (ETDEWEB)

    Azizov, E.; Barsuk, V. [Troitsk Institute for Innovation and Fusion Research (TRINITI), Moscow Region (Russian Federation); Begrambekov, L., E-mail: lbb@plasma.mephi.ru [National Research Nuclear University MEPhI (Moscow Engineering Physics Institute), Moscow (Russian Federation); Buzhinsky, O. [Troitsk Institute for Innovation and Fusion Research (TRINITI), Moscow Region (Russian Federation); Evsin, A.; Gordeev, A.; Grunin, A. [National Research Nuclear University MEPhI (Moscow Engineering Physics Institute), Moscow (Russian Federation); Klimov, N. [Troitsk Institute for Innovation and Fusion Research (TRINITI), Moscow Region (Russian Federation); Kurnaev, V. [National Research Nuclear University MEPhI (Moscow Engineering Physics Institute), Moscow (Russian Federation); Mazul, I. [Federal State Unitary Interprise Efremov Scientific Research Institute of Electrophysical Apparatus (NIIEFA Efremov), St-Peterburg (Russian Federation); Otroshchenko, V.; Putric, A. [Troitsk Institute for Innovation and Fusion Research (TRINITI), Moscow Region (Russian Federation); Sadovskiy, Ya.; Shigin, P.; Vergazov, S.; Zakharov, A. [National Research Nuclear University MEPhI (Moscow Engineering Physics Institute), Moscow (Russian Federation)

    2015-08-15

    Boron carbide was proposed as a material of in-situ protecting coating for tungsten tiles of ITER divertor. To prove this concept the project including investigation of regimes of plasma deposition of B{sub 4}C coating on tungsten and tests of boron carbide layer in ITER-like is started recently. The paper contends the first results of the project. The results of B{sub 4}C coating irradiation by the plasma pulses of QSPU-T plasma accelerator are presented. The new device capable of B{sub 4}C film deposition on tungsten and testing of the films and materials with ITER-like heat loads and ion- and electron irradiation is described. The results of B{sub 4}C coating deposition and testing of both tungsten substrate and coating are shown and discussed.

  12. Deposition and adhesion of PECVD boron coatings on Ti-6Al-4V substrates

    International Nuclear Information System (INIS)

    Plasma-enhanced chemical vapor deposition (PECVD) has been used to produce elemental boron coatings on Ti-6Al-4V substrates. Deposition has been accomplished using a novel PECVD reactor in which a serpentine, rather than a helical, RF coil has been employed. Transmission electron microscopy has confirmed the amorphous nature of these boron coatings. Scratch adhesion properties of this coating/substrate system, including an investigation of the effects of nitrogen ion implantation energy and fluence prior to deposition, have been determined. Both acoustic emission and frictional force measurements have been recorded during scratch removal traverses to detect incipient coating and/or substrate failure. Differences in failure mechanism have been found to result as a consequence of the substrate surface pretreatment, with untreated substrates giving rise to adhesive failures and ion implanted substrates leading to cohesive coating failures. The acoustic emission technique has demonstrated great sensitivity in the detection of both adhesive and cohesive coating failures, and scanning electron microscopy has been effective in differentiating adhesive failures, such as spallation, from coating microcracking in a cohesive failure mode

  13. Effect of deposition temperature on boron-doped carbon coatings deposited from a BCl3-C3H6-H2 mixture using low pressure chemical vapor deposition

    International Nuclear Information System (INIS)

    A mixture of propylene, hydrogen and boron trichloride was used to fabricate boron-doped carbon coatings by using low pressure chemical vapor deposition (LPCVD) technique. Effect of deposition temperature on deposition rate, morphologies, compositions and bonding states of boron-doped carbon coatings was investigated. Below 1273 K, the deposition rate is controlled by reaction dynamics. The deposition rate increases with increasing deposition temperature. The activation energy is 208.74 kJ/mol. Above 1273 K, the deposition rate decreases due to smaller critical radius rc and higher nuclei formation rate J with increasing temperature. Scanning electron microscopy shows that the structure changes from glass-like to nano-laminates with increasing deposition temperature. The boron concentration decreases with increasing deposition temperature, corresponding with increasing carbon concentration. The five types of bonding states are B-C, B-sub-C, BC2O, BCO2 and B-O. B-sub-C and BC2O are the main bonding states. The reactions are dominant at all temperatures, in which the B-sub-C and PyC are formed.

  14. Mechanical properties of boron coatings

    International Nuclear Information System (INIS)

    Internal stress of coatings will cause reliability problems, such as adhesion failure and peeling. We measured the internal stress in boron coatings, which was prepared by the ion plating method, with an apparatus based on the optically levered laser technique. The boron coatings exhibited large compressive stress in the range from -0.5 GPa to -2.6 GPa. It was found that these compressive stresses were decreasing functions of the deposition rate and were increasing functions of the ion bombardment energy. ((orig.))

  15. LARGE AREA FILTERED ARC DEPOSITION OF CARBON AND BORON BASED HARD COATINGS

    Energy Technology Data Exchange (ETDEWEB)

    Bhattacharya, Rabi S.

    2003-12-05

    This document is a final report covering work performed under Contract No. DE-FG02-99ER82911 from the Department of Energy under a SBIR Phase II Program. Wear resistant, hard coatings can play a vital role in many engineering applications. The primary goal of this project was to develop coatings containing boron and carbon with hardness greater than 30 GPa and evaluate these coatings for machining applications. UES has developed a number of carbon and boron containing coatings with hardness in the range of 34 to 65 GPa using a combination of filtered cathodic arc and magnetron sputtering. The boron containing coatings were based on TiB2, TiBN, and TiBCN, while the carbon containing coatings ere TiC+C and hydrogen free diamond-like-carbon. Machining tests were performed with single and multilayer coated tools. The turning and milling tests were run at TechSolve Inc., under a subcontract at Ohio State University. Significant increases in tool lives were realized in end milling of H-13 die steel (8X) and titanium alloy (80%) using the TiBN coating. A multilayer TiBN/TiN performed the best in end-milling of highly abrasive Al-Si alloys. A 40% increase in life over the TiAlN benchmark coating was found. Further evaluations of these coatings with commercialization partners are currently in progress.

  16. Influence of deposition parameters on surface roughness and mechanical properties of boron carbon nitride coatings synthesized by ion beam assisted deposition

    International Nuclear Information System (INIS)

    Boron carbon nitride (BCN) coatings were deposited on Si(100) wafers and Si3N4 disks by using ion beam assisted deposition from a boron carbide target. The BCN coatings were synthesized by the reaction between boron and carbon vapor as well as nitrogen ion simultaneously. The influence of deposition parameters such as ion acceleration voltage, ion acceleration current density and deposition ratio on the surface roughness and mechanical properties of the BCN coatings was investigated. The surface roughness was determined by using atomic force microscopy and the mechanical properties of the BCN coatings were evaluated by nano-indentation tests and friction tests in N2 gas. The composition and chemical bonding of the BCN coatings were analyzed by using X-ray photoelectron spectroscopy. The results showed that the lower deposition rate, the smaller surface roughness and higher nano-hardness the BCN coatings were. The BCN coating with the smoothest surface (R a = 0.25 nm and R P-V = 2.8 nm) and the highest nanohardness of 33 GPa as well as excellent friction property were obtained at 0.5 nm/s and the nitrogen ions were generated at 2.0 kV and 60 μA/cm2, and the chemical composition of this BCN coating was 49 at.% B, 42 at.% C and 9 at.% N. Moreover, there were several bonding states such as B-N, B-C and C-N with B-C-N hybridization in this BCN coating

  17. Magnetron sputter deposition of boron and boron carbide

    International Nuclear Information System (INIS)

    The fabrication of X-ray optical coatings with greater reflectivity required the development of sputter deposition processes for boron and boron carbide. The use of high density boron and boron carbide (B4C) and a vacuum-brazed target design was required to achieve the required sputter process stability and resistance to the thermal stress created by high rate sputtering. Our results include a description of the target fabrication procedures and sputter process parameters necessary to fabricate B4C and boron modulated thin film structures. (orig.)

  18. Boron deposition from fused salts. Final report

    International Nuclear Information System (INIS)

    A partial evaluation of the feasibility of a process to electrodeposit pure coherent coatings of elemental boron from molten fluorides has been performed. The deposit produced was powdery and acicular, unless the fluoride melt was purified to have very low oxygen concentration. When the oxygen activity was reduced in the melt by addition of crystalline elemental boron, dense, amorphous boron deposit was produced. The boron deposits produced had cracks but were otherwise pure and dense and ranged up to 0.35 mm thick. Information derived during this project suggests that similar deposits might be obtained crack-free up to 1.00 mm thick by process modifications and improvements

  19. Energy fluxes in a radio-frequency magnetron discharge for the deposition of superhard cubic boron nitride coatings

    International Nuclear Information System (INIS)

    Energy flux measurements by a calorimetric probe in a rf-magnetron plasma used for the deposition of super-hard c-BN coatings are presented and discussed. Argon as working gas is used for sputtering a h-BN target. Adding a certain amount of N2 is essential for the formation of stoichiometric BN films, since a lack of nitrogen will lead to boron rich films. Subsequently, the contributions of different plasma species, surface reactions, and film growth to the resulting variation of the substrate temperature in dependence on nitrogen admixture are estimated and discussed. In addition, SRIM simulations are performed to estimate the energy influx by sputtered neutral atoms. The influence of magnetron target power and oxygen admixture (for comparison with nitrogen) to the process gas on the total energy flux is determined and discussed qualitatively, too. The results indicate that variation of the energy influx due to additional nitrogen flow, which causes a decrease of electron and ion densities, electron temperature and plasma potential, is negligible, while the admixture of oxygen leads to a drastic increase of the energy influx. The typical hysteresis effect which can be observed during magnetron sputtering in oxygen containing gas mixtures has also been confirmed in the energy influx measurements for the investigated system. However, the underlying mechanism is not understood yet, and will be addressed in further investigations.

  20. Reactive sputter deposition of boron nitride

    International Nuclear Information System (INIS)

    The preparation of fully dense, boron targets for use in planar magnetron sources has lead to the synthesis of Boron Nitride (BN) films by reactive rf sputtering. The deposition parameters of gas pressure, flow and composition are varied along with substrate temperature and applied bias. The films are characterized for composition using Auger electron spectroscopy, for chemical bonding using Raman spectroscopy and for crystalline structure using transmission electron microscopy. The deposition conditions are established which lead to the growth of crystalline BN phases. In particular, the growth of an adherent cubic BN coating requires 400--500 C substrate heating and an applied -300 V dc bias

  1. Burnup performances of boron nitride and boron coated nuclear fuels

    International Nuclear Information System (INIS)

    The nuclear fuels of urania (UOV) and 5% and 10% gadolinia (Gd2O3) containing UO2 previously produced by sol-gel technique were coated with first boron nitride (BN) then boron (B) thin layer by chemical vapor deposition (CVD) and also by plasma enhanced chemical vapor deposition (PECVD) techniques to increase the fuel cycle length and to improve the physical properties. From the cross-sectional view of BN and B layers taken from scanning electron microscope (SEM), the excellent adherence of BN onto fuel and B onto BN layer was observed in both cases. The behavior of fuel burnup, depletion of BN and B, the effect of coating thickness and also Gd2O3 content on the burnup performances of the fuels were identified by using the code WIMS-D/4 for Pressurized Water Reactor (PWR) and Boiling Water Reactor (BWR) cores. The optimum thickness ratio of B to BN was found as 4 and their thicknesses were chosen as 40 mm and 10 mm respectively in both reactor types to get extended cycle length. The assemblies consisting of fuels with 5% Gd2O3 and also coated with 10 mm BN and 40 mm B layers were determined as candidates for getting higher burnup in both types of reactors

  2. Boron-nitride coated nuclear fuels

    Energy Technology Data Exchange (ETDEWEB)

    Guenduez, G. [Orta Dogu Teknik Univ., Ankara (Turkey); Uslu, I. [Tuerkiye Atom Enerjisi Kurumu, Ankara (Turkey); Durmazucar, H.H. [Cumhuriyet Univ., Sivas (Turkey)

    1996-10-01

    Pure urania- and urania-gadolinia-containing fuel pellets were coated with boron nitride (BN) to improve the physical and neutronic properties of the fuel. The BN coating seems to have a technological advantage over zirconium-diboride coating. The BN is chemically inert, corrosion resistant, withstands rapid temperature changes, and has a high thermal conductivity. Since gadolinia fuel has low thermal conductivity. Since gadolinia fuel has low thermal conductivity, the gadolinia content can be lowered in the fuel by coating it with BN. In fact, the existence of two burnable absorbers in a fuel introduces desired nuclear properties since gadolinia is a fast-burning and boron a slow-burning element. The BN was deposited on fuel from two different sources, (a) from the reaction of boron trichloride (BCl{sub 3}) and ammonia (NH{sub 3}) at 875 K and (b) from the decomposition of trimethylamine borate complex at 1200 K. The infrared and X-ray diffraction (XRD) spectra of BN from both precursors agreed with the available data in the literature. However BN powder from borane complex had a shifted XRD peak due to the presence of carbonaceous material in the structure. The BN powder-coated fuels were heated to 1400, 1525, and 1600 K to sinter the BN. The examination under scanning electron microscope showed that grainy, rod-shaped and layered BN coatings were achieved. Rod-shaped structures were usually seen on gadolinia fuels. The increased thickness of coating favors the formation of a glassy looking layer. The BN from a borane complex seems to form a layered structure more easily than the BN from BCl{sub 3}. The BN coated the surface of the fuels, and it did not penetrate into the fuels.

  3. Boron-nitride coated nuclear fuels

    International Nuclear Information System (INIS)

    Pure urania- and urania-gadolinia-containing fuel pellets were coated with boron nitride (BN) to improve the physical and neutronic properties of the fuel. The BN coating seems to have a technological advantage over zirconium-diboride coating. The BN is chemically inert, corrosion resistant, withstands rapid temperature changes, and has a high thermal conductivity. Since gadolinia fuel has low thermal conductivity. Since gadolinia fuel has low thermal conductivity, the gadolinia content can be lowered in the fuel by coating it with BN. In fact, the existence of two burnable absorbers in a fuel introduces desired nuclear properties since gadolinia is a fast-burning and boron a slow-burning element. The BN was deposited on fuel from two different sources, (a) from the reaction of boron trichloride (BCl3) and ammonia (NH3) at 875 K and (b) from the decomposition of trimethylamine borate complex at 1200 K. The infrared and X-ray diffraction (XRD) spectra of BN from both precursors agreed with the available data in the literature. However BN powder from borane complex had a shifted XRD peak due to the presence of carbonaceous material in the structure. The BN powder-coated fuels were heated to 1400, 1525, and 1600 K to sinter the BN. The examination under scanning electron microscope showed that grainy, rod-shaped and layered BN coatings were achieved. Rod-shaped structures were usually seen on gadolinia fuels. The increased thickness of coating favors the formation of a glassy looking layer. The BN from a borane complex seems to form a layered structure more easily than the BN from BCl3. The BN coated the surface of the fuels, and it did not penetrate into the fuels

  4. Boronized steels with corundum-baddeleyite coatings

    Directory of Open Access Journals (Sweden)

    P. Pokorny

    2016-07-01

    Full Text Available The paper describes preparation and properties of anti-corrosion and anti-abrasive coatings from corundum-baddeleyite ceramics deposited on surface of low-carbon boronized steel S235JRH-1.0038 (EN 10025-1 by plasma spraying method. Adhesive interlayers Fe2B reaches bond strength of up to 20 MPa in the pull-off tests, the ZrO2 - Al2O3 - SiO2 coatings have a value of fracture adhesion of 4 - 6 MPa. Hardness of these ceramic coatings on steel is as high as 1 800 HV100 and its polarization resistance is 1 600 Ω/cm2 to 4 000 Ω/cm2.

  5. Boron nitride - boron hybrid coating on uranium dioxide-gadolinium oxide fuel. Final report for the period 1 November 1996 - 1 November 1997

    International Nuclear Information System (INIS)

    The report describes work to develop laboratory-scale technology of the deposition of hybrid boron nitrate-metallic boron coating onto the surface of uranium dioxide ore uranium dioxide - gadolinia dioxide fuel pellets. Methods of chemical vapour deposition and plasma enhanced chemical vapour deposition were used in the Department of Chemical Engineering of the Middle East Technical University, Ankara, Turkey. An excellent adherence of boron onto the boron nitrate layer and boron nitrate layer onto the fuel pellet surface was demonstrated. Fine grain-type structure of boron coating and its excellent adherence are good indices for integrated fuel burnable absorber fuels

  6. Nuclear fuel management and boron carbide coating

    International Nuclear Information System (INIS)

    In recent years one way of introducing burnable absorber is to coat the fuel pellets by a thin layer of burnable absorber so called integral fuel burnable absorber (IFBA). In this method the fuel is coated with boron nitride or boron carbide. Boron has low absorption cross-section and when it exists on the surface of the fuel, it interacts with thermalized neutron. B4C is a boron compound, which can be used for coating the nuclear fuel. It has high thermal stability and withstands high pressure and temperatures. High technology product of boron carbide has different ratio of B: C. But in nuclear reactor when boron carbide is used, it must be rich with boron. In this research chemical vapor decomposition (CVD) has been using boron trichloride and carbon tetra chloride for reactant materials. The experiments were carried out at high temperatures (1050 degree Celsius, 1225 degree Celsius and 1325 degree Celsius). The coated samples were analyzed using X-Ray diffractometer (XRD), scanning electron microscopy (SEM) and will be presented in this paper. It was seen that decreasing the reaction temperature caused an increase on the quality and thickness of the coating

  7. boron and boron nitride coated nuclear fuel production in plasma atmosphere

    International Nuclear Information System (INIS)

    In these study uranium dioxide (UO2) and 5, 10 % gadolinium oxide (Gd2O3) containing UO2 nuclear fuel pellets were coated with first boron nitride (BN) then boron (B) layers as the results of the reactions between boron trichloride (BCl3) with ammonia (NH3) and BCl3 with hydrogen (H2) in the medium of argon (Ar) plasma created at 650 W and 500 W and 27.12 MHz to increase the fuel burnup efficiency and reactor core life by the method of plasma enhanced chemical vapor deposition (PECVD). Grainy BN and B structures were observed on the photographs taken from scanning electron microscope (SEM)

  8. Modification of optical surfaces employing CVD boron carbide coatings

    International Nuclear Information System (INIS)

    Non-reflective or high emissivity optical surfaces require materials with given roughness or surface characteristics wherein interaction with incident radiation results in the absorption and dissipation of a specific spectrum of radiation. Coatings have been used to alter optical properties, however, extreme service environments, such as experienced by satellite systems and other spacecraft, necessitate the use of materials with unique combinations of physical, chemical, and mechanical properties. Thus, ceramics such as boron carbide are leading candidates for these applications. Boron carbide was examined as a coating for optical baffle surfaces. Boron carbide coatings were deposited on graphite substrates from BCl3, CH4, and H2 gases employing chemical vapor deposition (CVD) techniques. Parameters including temperature, reactant gas compositions and flows, and pressure were explored. The structures of the coatings were characterized using electron microscopy and compositions were determined using x-ray diffraction. The optical properties of the boron carbide coatings were measured, and relationships between processing conditions, deposit morphology, and optical properties were determined

  9. Effect of boron nitride coating on fiber-matrix interactions

    International Nuclear Information System (INIS)

    Coatings can modify fiber-matrix reactions and consequently interfacial bond strengths. Commercially available mullite, silicon carbide, and carbon fibers were coated with boron nitride via low pressure chemical vapor deposition and incorporated into a mullite matrix by hot-pressing. The influence of fiber-matrix interactions for uncoated fibers on fracture morphologies was studied. These observations are related to the measured values of interfacial shear strengths

  10. Nitrogen implantation effects on the chemical bonding and hardness of boron and boron nitride coatings

    Energy Technology Data Exchange (ETDEWEB)

    Anders, S; Felter, T; Hayes, J; Jankowski, A F; Patterson, R; Poker, D; Stamler, T

    1999-02-08

    Boron nitride (BN) coatings are deposited by the reactive sputtering of fully dense, boron (B) targets utilizing an argon-nitrogen (Ar-N{sub 2}) reactive gas mixture. Near-edge x-ray absorption fine structure analysis reveals features of chemical bonding in the B 1s photoabsorption spectrum. Hardness is measured at the film surface using nanoindentation. The BN coatings prepared at low, sputter gas pressure with substrate heating are found to have bonding characteristic of a defected hexagonal phase. The coatings are subjected to post-deposition nitrogen (N{sup +} and N{sub 2}{sup +}) implantation at different energies and current densities. The changes in film hardness attributed to the implantation can be correlated to changes observed in the B 1s NEXAFS spectra.

  11. Ultrathin high-temperature oxidation-resistant coatings of hexagonal boron nitride

    Science.gov (United States)

    Liu, Zheng; Gong, Yongji; Zhou, Wu; Ma, Lulu; Yu, Jingjiang; Idrobo, Juan Carlos; Jung, Jeil; MacDonald, Allan H.; Vajtai, Robert; Lou, Jun; Ajayan, Pulickel M.

    2013-10-01

    Hexagonal boron nitride is a two-dimensional layered material that can be stable at 1,500 °C in air and will not react with most chemicals. Here we demonstrate large-scale, ultrathin, oxidation-resistant coatings of high-quality hexagonal boron nitride layers with controlled thicknesses from double layers to bulk. We show that such ultrathin hexagonal boron nitride films are impervious to oxygen diffusion even at high temperatures and can serve as high-performance oxidation-resistant coatings for nickel up to 1,100 °C in oxidizing atmospheres. Furthermore, graphene layers coated with a few hexagonal boron nitride layers are also protected at similarly high temperatures. These hexagonal boron nitride atomic layer coatings, which can be synthesized via scalable chemical vapour deposition method down to only two layers, could be the thinnest coating ever shown to withstand such extreme environments and find applications as chemically stable high-temperature coatings.

  12. Electrophoretic deposits of boron on duralumin plates used for measuring neutron flux

    International Nuclear Information System (INIS)

    Preparation of boron thin film deposits of around 1 mg per cm2 on duralumin plates with a diameter of 8 cm. The boron coated plates for ionization chambers were originally prepared at the CEA by pulverization of boron carbides on sodium silicates. This method is not controlling precisely enough the quantity of boron deposit. Thus, an electrophoretic method is considered for a better control of the quantity of boron deposit in the scope of using in the future boron 10 which is costly and rare. The method described by O. Flint is not satisfying enough and a similar electrophoretic process has been developed. Full description of the method is given as well as explanation of the use of dried methanol as solvent, tannin as electrolyte and magnesium chloride to avoid alumina formation. (M.P.)

  13. Improving tribological properties of sputtered boron carbide coatings by process modifications

    Energy Technology Data Exchange (ETDEWEB)

    Eckardt, T.; Bewilogua, K. [Fraunhofer-Institut fuer Schicht- und Oberflaechentechnik, Braunschweig (Germany); van der Kolk, G.; Hurkmans, T.; Trinh, T.; Fleischer, W. [Hauzer Techno Coating Europe BV, Van Heemskerckweg 22, NL-5920, Venlo (Netherlands)

    2000-04-03

    Boron carbide coatings are well-known for extreme hardness and excellent wear resistance. In this paper a d.c. magnetron sputter process for the deposition of boron carbide coatings is described. It is shown that by adding small amounts of a hydrocarbon reactive gas (in this case acetylene) the coefficient of friction can be reduced from 0.8 down to 0.2. Results from a laboratory scale deposition device are successfully transferred to an industrial batch coater. The coating adhesion is well enhanced by a titanium interlayer. From the analysis of the chemical composition and from hardness values it is concluded that a structural modification is responsible for the improvement of sliding behaviour. It is suggested that the introduction of additional bondings reduces the brittleness of boron carbide. Furthermore, a comparison with metal-containing amorphous carbon coatings (Me-DLC) reveals several similarities. (orig.)

  14. Boron isotope fractionation during brucite deposition from artificial seawater

    OpenAIRE

    J. Xiao; Xiao, Y. K.; Liu, C. Q.; Z. D. Jin

    2011-01-01

    Experiments involving boron incorporation into brucite (Mg(OH)2) from magnesium-free artificial seawater with pH values ranging from 9.5 to 13.0 were carried out to better understand the incorporation behavior of boron into brucite. The results show that both concentration of boron in deposited brucite ([B]d) and its boron partition coefficient (Kd) between deposited brucite and final seawater are controll...

  15. Deposition of diamond and boron nitride films by plasma chemical vapour deposition

    Energy Technology Data Exchange (ETDEWEB)

    Albella, J.M. [Universidad Autonoma, CSIC, Madrid (Spain). Inst. of Mater. Sci.; Gomez-Aleixandre, C. [Universidad Autonoma, CSIC, Madrid (Spain). Inst. of Mater. Sci.; Sanchez-Garrido, O. [Universidad Autonoma, CSIC, Madrid (Spain). Inst. of Mater. Sci.; Vazquez, L. [Universidad Autonoma, CSIC, Madrid (Spain). Inst. of Mater. Sci.; Martinez-Duart, J.M. [Universidad Autonoma, CSIC, Madrid (Spain). Inst. of Mater. Sci.

    1995-01-01

    The deposition problems of diamond and cubic boron nitride (c-BN) by chemical vapour deposition techniques are reviewed, with major emphasis on the nucleation and reaction mechanisms. A discussion is made of the main deposition parameters (i.e. gas mixture, substrate conditioning, plasma discharges etc.) which favour the formation of the cubic phase. Most of the work is devoted to diamond owing to the large progress attained in this material. In fact, the use of diamond as a hard protective coating is now on a commercial scale. By contrast, the preparation of c-BN layers with good characteristics still needs of further research. ((orig.))

  16. Production process for boron carbide coated carbon material and boron carbide coated carbon material obtained by the production process

    International Nuclear Information System (INIS)

    A boron carbide coated carbon material is used for a plasma facing material of a thermonuclear reactor. The surface of a carbon material is chemically reacted with boron oxide to convert it into boron carbide. Then, it is subjected to heat treatment at a temperature of not lower than 1600degC in highly evacuated or inactive atmosphere to attain a boron carbide coated carbon material. The carbon material used is an artificial graphite or a carbon fiber reinforced carbon composite material. In the heat treatment, when the atmosphere is in vacuum, it is highly evacuated to less than 10Pa. Alternatively, in a case of inactive atmosphere, argon or helium gas each having oxygen and nitrogen content of not more than 20ppm is used. With such procedures, there can be obtained a boron carbide-coated carbon material with low content of oxygen and nitrogen impurities contained in the boron carbide coating membrane thereby hardly releasing gases. (I.N.)

  17. Methods of Boron-carbon Deposited Film Removal

    Science.gov (United States)

    Airapetov, A.; Terentiev, V.; Voituk, A.; Zakharov, A.

    Boron carbide was proposed as a material for in-situ renewable protecting coating for tungsten tiles of the ITER divertor. It is necessary to develop a method of gasification of boron-carbon film which deposits during B4C sputtering. In this paper the results of the first stage investigation of gasification methods of boron-carbon films are presented. Two gasification methods of films are investigated: interaction with the ozone-oxygen mixture and irradiation in plasma with the working gas composed of oxygen, ethanol, and, in some cases, helium. The gasification rate in the ozone-oxygen mixture at 250 °C for B/C films with different B/C ratio and carbon fiber composite (CFC), was measured. For B/C films the gasification rate decreased with increasing B/C ratio (from 45 nm/h at B/C=0.7 to 4 nm/h at B/C=2.1; for CFC - 15 μm/h). Films gasification rates were measured under ion irradiation from ethanol-oxygen-helium plasma at different temperatures, with different ion energies and different gas mixtures. The maximum obtained removal rate was near 230 nm/h in case of ethanol-oxygen plasma and at 150°C of the sample temperature.

  18. boron nitride coating of uranium dioxide and uranium dioxide-gadolinium oxide fuels by chemical precipitation method

    International Nuclear Information System (INIS)

    In this research pure urania and urania-gadolinia (5 and 10 %) fuels were coated with boron nitride (BN). This is achieved through chemical vapor deposition (CVD) using boron tricloride BCl3) and ammonia (NH3) at 600 C.Boron tricloride and ammonia are carried to tubular furnace using hydrogen as carrier gas. The coated samples were sintered at 1600 K. The properties of the coated samples were observed using BET surface area analysis, infrared spectra (IR), X-Ray Diffraction and Scanning Electron Microscope (SEM) techniques

  19. The production, characterization, and neutronic performance of boron nitride coated uranium dioxide fuel

    International Nuclear Information System (INIS)

    The fuel pellets produced by sol-gel technique were coated with boron nitride (BN). This was achieved through chemical vapor deposition (CVD) using boron trichloride and ammonia. Mixing and chemical reaction take place at a temperature around 875 K. The coated samples were then sintered at 1600 K. Thermal reactor physics lattice-cell code WIMS-D/4 was used in the neutronic analysis of CANDU fuel bundle to observe the neutronic performance of the coated fuel. Three types of fuel were considered; fuel made of natural uranium, slightly enriched uranium (SEU, enrichment: 0.82 % U-235), and SEU with various BN coatings. The burnup calculations showed that feasible coating thickness is between 1 to 2 μm. (author)

  20. Boron isotope fractionation during brucite deposition from artificial seawater

    OpenAIRE

    J. Xiao; Xiao, Y. K.; Liu, C. Q.; Z. D. Jin

    2011-01-01

    Experiments involving boron incorporation into brucite (Mg(OH)2) from magnesium-free artificial seawater with pH values ranging from 9.5 to 13.0 were carried out to better understand the incorporation behavior of boron into brucite and the influence of it on Mg/Ca-SST proxy and δ11B-pH proxy. The results show that both the concentration of boron in deposited brucite ([B]d) and its boron partition coefficient (Kd) between deposited brucite and final seawater are control...

  1. Selection of boron based tribological hard coatings using multi-criteria decision making methods

    International Nuclear Information System (INIS)

    Highlights: • Boron based coating selection problem for cutting tools was solved. • EXPROM2, TOPSIS and VIKOR methods were used for ranking the alternative materials. • The best coatings for cutting tool were selected as TiBN and TiSiBN. • The ranking results are in good agreement with cutting test results in literature. - Abstract: Mechanical and tribological properties of hard coatings can be enhanced using boron as alloying element. Therefore, multicomponent nanostructured boron based hard coatings are deposited on cutting tools by different methods at different parameters. Different mechanical and tribological properties are obtained after deposition, and it is a difficult task to select the best coating material. In this paper, therefore, a systematic evaluation model was proposed to tackle the difficulty of the material selection with specific properties among a set of available alternatives. The alternatives consist of multicomponent nanostructured TiBN, TiCrBN, TiSiBN and TiAlSiBN coatings deposited by magnetron sputtering and ion implantation assisted magnetron sputtering at different parameters. The alternative coating materials were ranked by using three multi-criteria decision-making (MCDM) methods, i.e. EXPROM2 (preference ranking organization method for enrichment evaluation), TOPSIS (technique for order performance by similarity to ideal solution) and VIKOR (VIšekriterijumsko KOmpromisno Rangiranje), in order to determine the best coating material for cutting tools. Hardness (H), Young’s modulus (E), elastic recovery, friction coefficient, critical load, H/E and H3/E2 ratios were considered as material selection criteria. In order to determine the importance weights of the evaluation criteria, a compromised weighting method, which composes of the analytic hierarchy process and Entropy methods, were used. The ranking results showed that TiBN and TiSiBN coatings deposited at given parameters are the best coatings for cutting tools

  2. Chemical vapor deposition coatings for oxidation protection of titanium alloys

    Science.gov (United States)

    Cunnington, G. R.; Robinson, J. C.; Clark, R. K.

    1991-01-01

    Results of an experimental investigation of the oxidation protection afforded to Ti-14Al-21Nb and Ti-14Al-23Nb-2V titanium aluminides and Ti-17Mo-3Al-3Nb titanium alloy by aluminum-boron-silicon and boron-silicon coatings are presented. These coatings are applied by a combination of physical vapor deposition (PVD) and chemical vapor deposition (CVD) processes. The former is for the application of aluminum, and the latter is for codeposition of boron and silicon. Coating thickness is in the range of 2 to 7 microns, and coating weights are 0.6 to 2.0 mg/sq cm. Oxidation testing was performed in air at temperatures to 1255 K in both static and hypersonic flow environments. The degree of oxidation protection provided by the coatings is determined from weight change measurements made during the testing and post test compositional analyses. Temperature-dependent total normal emittance data are also presented for four coating/substrate combinations. Both types of coatings provided excellent oxidation protection for the exposure conditions of this investigation. Total normal emittances were greater than 0.80 in all cases.

  3. Structure and composition of plasma deposited boron-containing carbon films

    International Nuclear Information System (INIS)

    Deposition of boron-carbon films on silicon, nickel, graphite, Kh18N10T steel from gas discharge plasma, the film chemical composition and erosion resistance to ion-plasma effects are studied. Conclusion is made on possibility of such film application as well coating for discharge chambers of thermonuclear facilities. Method of deposition from plasma makes it possible to avoid application of the previously used high-toxic and dangerously explosive B2H6

  4. Boron isotope fractionation during brucite deposition from artificial seawater

    Directory of Open Access Journals (Sweden)

    J. Xiao

    2011-03-01

    Full Text Available Experiments involving boron incorporation into brucite (Mg(OH2 from magnesium-free artificial seawater with pH values ranging from 9.5 to 13.0 were carried out to better understand the incorporation behavior of boron into brucite. The results show that both concentration of boron in deposited brucite ([B]d and its boron partition coefficient (Kd between deposited brucite and final seawater are controlled by pH of the solution. The incorporation capacity of boron into brucite is much stronger than that into oxides and clay minerals. The isotopic compositions of boron in deposited brucite (δ11Bd are higher than those in the associated artificial seawater (δ11Bisw with fractionation factors ranging between 1.0177 and 1.0569, resulting from the preferential incorporation of B(OH3 into brucite. Both boron adsorptions onto brucite and precipitation reaction of H3BO3 with brucite exist during deposition of brucite from artificial seawater. The simultaneous occurrence of both processes determines the boron concentration and isotopic fractionation of brucite. The isotopic fractionation behaviors and mechanisms of boron incorporated into brucite are different from those into carbonates. Furthermore, the isotopic compositions of boron in modern corals might be affected by the existence of brucite in madrepore and the preferential incorporation of B(OH3 into brucite. An exploratory study for the influence of brucite on the boron isotopic composition in modern corals is justifiable.

  5. Boron isotope fractionation during brucite deposition from artificial seawater

    OpenAIRE

    J. Xiao; Xiao, Y. K.; Liu, C. Q.; Z. D. Jin

    2011-01-01

    Experiments involving boron incorporation into brucite (Mg(OH)2) from magnesium-free artificial seawater with pH values ranging from 9.5 to 13.0 were carried out to better understand the incorporation behavior of boron into brucite and the influence of it on Mg/Ca-SST proxy and δ11B-pH proxy. The results show that both the concentration of boron in deposited brucite ([B]d) and its boron partition coefficient (

  6. Fabrication and characterization of boron-doped nanocrystalline diamond-coated MEMS probes

    Science.gov (United States)

    Bogdanowicz, Robert; Sobaszek, Michał; Ficek, Mateusz; Kopiec, Daniel; Moczała, Magdalena; Orłowska, Karolina; Sawczak, Mirosław; Gotszalk, Teodor

    2016-04-01

    Fabrication processes of thin boron-doped nanocrystalline diamond (B-NCD) films on silicon-based micro- and nano-electromechanical structures have been investigated. B-NCD films were deposited using microwave plasma assisted chemical vapour deposition method. The variation in B-NCD morphology, structure and optical parameters was particularly investigated. The use of truncated cone-shaped substrate holder enabled to grow thin fully encapsulated nanocrystalline diamond film with a thickness of approx. 60 nm and RMS roughness of 17 nm. Raman spectra present the typical boron-doped nanocrystalline diamond line recorded at 1148 cm-1. Moreover, the change in mechanical parameters of silicon cantilevers over-coated with boron-doped diamond films was investigated with laser vibrometer. The increase of resonance to frequency of over-coated cantilever is attributed to the change in spring constant caused by B-NCD coating. Topography and electrical parameters of boron-doped diamond films were investigated by tapping mode AFM and electrical mode of AFM-Kelvin probe force microscopy (KPFM). The crystallite-grain size was recorded at 153 and 238 nm for boron-doped film and undoped, respectively. Based on the contact potential difference data from the KPFM measurements, the work function of diamond layers was estimated. For the undoped diamond films, average CPD of 650 mV and for boron-doped layer 155 mV were achieved. Based on CPD values, the values of work functions were calculated as 4.65 and 5.15 eV for doped and undoped diamond film, respectively. Boron doping increases the carrier density and the conductivity of the material and, consequently, the Fermi level.

  7. Neutron beam monitor based on a boron-coated GEM

    Institute of Scientific and Technical Information of China (English)

    ZHOU Jian-Rong; LI Yi; SUN Zhi-Jia; LIU Ben; WANG Yan-Feng; YANG Gui-An; ZHOU Liang; XU Hong; DONG Jing; YANG Lei

    2011-01-01

    A new thermal neutron beam monitor with a Gas Electron Multiplier (GEM) is developed to meet the needs of the next generation of neutron facilities. A prototype chamber has been constructed with two 100 mm×100 mm GEM foils. Enriched boron-10 is coated on one surface of the aluminum cathode plate as the neutron convertor. 96 channel pads with an area of 8 mm×8 mm each are used for fast signal readout.In order to study the basic characteristics of a boron-coated GEM, several irradiation tests were carried out with α source 239pu and neutron source 241Am(Be). The signal induced by the neutron source has a high signal-to-noise ratio. A clear image obtained from α source 239pu is presented, which shows that the neutron beam monitor based on a boron-coated GEM has a good two-dimensional imaging ability.

  8. Metallurgical investigation in weldability of Aluminium Silicon coated boron steel with different coating thickness.

    OpenAIRE

    Aldén, Rickard

    2015-01-01

    Hot-pressed aluminium and silicon coated boron steel is used in the car industry where high tensile strength is of great importance, such as in the safety cage of a car where deformation has to be kept to a minimum in case of a collision. After hot-pressing the AlSi-boron steel shows excellent properties with high tensile strength, minimal spring back and also shows good protection against corrosion. A thickness of the AlSi coating of 150 [g/m2] for AlSi coated boron steel is typically used b...

  9. Processability of Nickel-Boron Nanolayer Coated Boron Carbide

    OpenAIRE

    Zhu, Xiaojing

    2008-01-01

    This dissertation work focuses on the processability improvement of B4C, especially the compaction and sintering improvement of B4C by applying a Ni-B nanolayer coating on individual B4C particles. A modified electroless coating procedure was proposed and employed to coat nanometer Ni-B layer onto micron-sized B4C particles. The thickness was able to be tuned and controlled below 100 nm. Key parameters, including the amount of nickel source, the amount of the surface activation agent (PdCl...

  10. Boron carbide whiskers produced by vapor deposition

    Science.gov (United States)

    1965-01-01

    Boron carbide whiskers have an excellent combination of properties for use as a reinforcement material. They are produced by vaporizing boron carbide powder and condensing the vapors on a substrate. Certain catalysts promote the growth rate and size of the whiskers.

  11. A system to deposit boron films (boronization) in the DIII-D tokamak

    International Nuclear Information System (INIS)

    A system has been added to the D3-D tokamak to coat its plasma facing surfaces with a film of boron using diborane gas. The system includes special health and safety equipment for handling the diborane gas which is toxic and inflammable. The purpose of the boron film is to reduce the levels of impurity atoms in the D3-D plasmas. Experiments following the application of the boron film in D3-D have led to significant reductions in plasma impurity levels and the observation of a new, very high confinement regime. 9 refs., 1 fig

  12. Boron nitride nanosheets as oxygen-atom corrosion protective coatings

    International Nuclear Information System (INIS)

    The research of two-dimensional nanomaterials for anticorrosion applications is just recently burgeoning. Herein, we demonstrate the boron nitride nanosheets (BNNSs) coatings for protecting polymer from oxygen-atom corrosion. High-quality BNNSs, which are produced by an effective fluid dynamics method with multiple exfoliation mechanisms, can be assembled into coatings with controlled thickness by vacuum filtration. After exposed in atom oxygen, the naked polymer is severely corroded with remarkable mass loss, while the BNNSs-coated polymer remains intact. Barrier and bonding effects of the BNNSs are responsible for the coating's protective performance. These preliminary yet reproducible results pave a way for resisting oxygen-atom corrosion

  13. Molybdenum-boron-silicon coating on VN-3 niobium alloy

    International Nuclear Information System (INIS)

    Heat resistance of the complex molybdenum-boron-silicon coating on VN-3 niobium alloy is studied. The coating phase composition in the initial state and after heating in air at 1200 deg C during 100-1300 h is determined using X-ray diffraction, electron diffraction and X-ray spectrum analyses. It is shown that high heat resistance of the coating is ensured due to formation of an external film of silicon oxide and a boride sublayer between the metal and coating

  14. Formation of borohydride-reduced nickel-boron coatings on various steel substrates

    Science.gov (United States)

    Vitry, V.; Delaunois, F.

    2015-12-01

    Electroless nickel-boron coatings are widely used in industrial on various substrates: ferrous and non-ferrous alloys mainly but also in some cases non-metallic materials. However, their growth process is still not fully understood and the influence of the nature of the substrate on this process is completely unknown. The formation of electroless nickel-boron was observed on five ferrous alloys: a mild steel, a high carbon unalloyed steel, a cryogenic steel (that contains 9 wt.% nickel), an austenitic stainless steel and an austeno-ferritic (duplex) stainless steel. Nickel-boron films were prepared by electroless deposition, using sodium borohydride as a reducing agent. Samples were immersed in a plating bath for times ranging from 5 s to 60 min. The influence of the nature of the substrate on the initial deposition of the coatings was investigated in detail: the initiation mechanism was identified for all substrates and it was found to be related to catalytic oxidation of the reducing agent rather than to a displacement process. The delay before initiation was influenced by the nickel content of the coating and by a high number of grain boundaries. In all cases, the plating rate varied with plating time, with a slower period during the first 10 min that corresponds to morphological modification of the coating.

  15. Boronized stainless steel with zirconia coatings

    Czech Academy of Sciences Publication Activity Database

    Brožek, Vlastimil; Kolísko, J.; Kubatík, Tomáš František; Mastný, L.; Pokorný, P.; Tej, P.

    Ostrava: TANGER Ltd, 2015, s. 1069-1074. ISBN 978-80-87294-62-8. [METAL 2015. International Conference on Metallurgy and Materials /24./. Brno (CZ), 03.06.2015-05.06.2015] Institutional support: RVO:61389021 Keywords : Boronised steel * plasma spraying * ceramic coatings * bond strength * zirkonia coatings Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass

  16. Increased charge storage capacity of titanium nitride electrodes by deposition of boron-doped nanocrystalline diamond films

    DEFF Research Database (Denmark)

    Meijs, Suzan; McDonald, Matthew; Sørensen, Søren; Rechendorff, Kristian; Petrak, Vaclav; Nesladek, Milos; Rijkhoff, Nico; Pennisi, Cristian P.

    The aim of this study was to investigate the feasibility of depositing a thin layer of boron-doped nanocrystalline diamond (B-NCD) on titanium nitride (TiN) coated electrodes and the effect this has on charge injection properties. The charge storage capacity increased by applying the B-NCD film, ...

  17. Phase formation and microstructure of boron nitride thin layers deposited using Nd:YAG and KrF

    Czech Academy of Sciences Publication Activity Database

    Mroz, W.; Kosydar, R.; Jelínek, Miroslav; Kocourek, Tomáš; Major, B.

    2006-01-01

    Roč. 200, - (2006), s. 6438-6443. ISSN 0257-8972 Grant ostatní: Polish Ministry of Science and Informatization(PL) PBZ-KBN-100/T08/2003 Institutional research plan: CEZ:AV0Z10100522 Keywords : boron nitride * pulsed laser deposition * coating Subject RIV: BM - Solid Matter Physics ; Magnetism Impact factor: 1.559, year: 2006

  18. Plasma Spray Deposition of Boron Carbide

    Czech Academy of Sciences Publication Activity Database

    Brožek, Vlastimil; Hofman, R.; Ctibor, Pavel; Hrabovský, Milan

    Praha : MAXDORF, s.r.o., 2002 - (Nitsch, K.; Rodová, M.). s. 11-12 [Development of Materials Science in Research and Education.. 10.09.2002-12.09.2002, Ostravice] R&D Projects: GA ČR GA104/01/0149; GA ČR GA202/01/1563 Institutional research plan: CEZ:AV0Z2043910 Keywords : plasma spray, boron carbide Subject RIV: BL - Plasma and Gas Discharge Physics

  19. Kinetics of chemical vapor deposition of boron on molybdenum

    International Nuclear Information System (INIS)

    Experimental rate data of chemical vapor deposition of boron by reduction of boron trichloride with hydrogen are analyzed to determine the reaction mechanism. The experiments were conducted at atmospheric pressure. The weight change of the sample was noted by means of a thermobalance. Molybdenum was used as the substrate. It has been found that the outer layer of the deposited film is Mo/sub 2/B/sub 5/ and the inner layer is MoB, and in the stational state of the reaction, the diffusion in the solid state is considered not to be rate controlling. When mass transport limitation was absent, the reaction orders with respect to boron trichloride and hydrogen were one third and one half, respectively. By comparing these orders with those obtained from Langmuir-Hinshelwood type equations, the rate controlling mechanism is identified to be the desorption of hydrogen chloride from the substrate

  20. Investigation of hexagonal boron nitride as an atomically thin corrosion passivation coating in aqueous solution

    Science.gov (United States)

    Zhang, Jing; Yang, Yingchao; Lou, Jun

    2016-09-01

    Hexagonal boron nitride (h-BN) atomic layers were utilized as a passivation coating in this study. A large-area continuous h-BN thin film was grown on nickel foil using a chemical vapor deposition method and then transferred onto sputtered copper as a corrosion passivation coating. The corrosion passivation performance in a Na2SO4 solution of bare and coated copper was investigated by electrochemical methods including cyclic voltammetry (CV), Tafel polarization and electrochemical impedance spectroscopy (EIS). CV and Tafel analysis indicate that the h-BN coating could effectively suppress the anodic dissolution of copper. The EIS fitting result suggests that defects are the dominant leakage source on h-BN films, and improved anti-corrosion performances could be achieved by further passivating these defects.

  1. Physical vapor deposition of cubic boron nitride thin films

    International Nuclear Information System (INIS)

    Cubic boron nitride was successfully deposited using physical vapor-deposition methods. RF-sputtering, magnetron sputtering, dual-ion-beam deposition, and ion-beam-assisted evaporation were all used. The ion-assisted evaporation, using boron evaporation and bombardment by nitrogen and argon ions, led to successful cubic boron nitride growth over the widest and most controllable range of conditions. It was found that two factors were important for c-BN growth: bombardment of the growing film and the presence of argon. A systematic study of the deposition conditions was carried out. It was found that the value of momentum transferred into the growing from by the bombarding ions was critical. There was a very narrow transition range in which mixed cubic and hexagonal phase films were prepared. Momentum-per-atom value took into account all the variables involved in ion-assisted deposition: deposition rate, ion energy, ion flux, and ion species. No other factor led to the same control of the process. The role of temperature was also studied; it was found that at low temperatures only mixed cubic and hexagonal material are deposited

  2. Boron isotope fractionation during brucite deposition from artificial seawater

    Directory of Open Access Journals (Sweden)

    J. Xiao

    2011-07-01

    Full Text Available Experiments involving boron incorporation into brucite (Mg(OH2 from magnesium-free artificial seawater with pH values ranging from 9.5 to 13.0 were carried out to better understand the incorporation behavior of boron into brucite and the influence of it on Mg/Ca-SST proxy and δ11B-pH proxy. The results show that both the concentration of boron in deposited brucite ([B]d and its boron partition coefficient (Kd between deposited brucite and final seawater are controlled by the pH of the solution. The incorporation capacity of boron into brucite is almost the same as that into corals, but much stronger than that into oxides and clay minerals. The isotopic compositions of boron in deposited brucite (δ11Bd are higher than those in the associated artificial seawater (δ11Bisw with fractionation factors ranging between 1.0177 and 1.0569, resulting from the preferential incorporation of B(OH3 into brucite. Both boron adsorptions onto brucite and the precipitation reaction of H3BO3 with brucite exist during deposition of brucite from artificial seawater. The simultaneous occurrence of both processes determines the boron concentration and isotopic fractionation of brucite. The isotopic fractionation behaviors and mechanisms of boron incorporated into brucite are different from those into corals. The existence of brucite in corals can affect the δ11B and Mg/Ca in corals and influences the Mg/Ca-SST proxy and δ11B-pH proxy negatively. The relationship between δ11B and Mg/Ca in corals can be used to judge the existence of brucite in corals, which should provide a reliable method for better use of δ11B and Mg/Ca in corals to reconstruct paleo-marine environment.

  3. WSP-Sprayed Boron Carbide Coatings for Fusion Applications

    Czech Academy of Sciences Publication Activity Database

    Matějíček, Jiří; Neufuss, Karel; Ctibor, Pavel; Rohan, Pavel; Dubský, Jiří; Chráska, Pavel; Brožek, Vlastimil

    Düsseldorf: DVS, 2002 - (Lugscheider, E.; Berndt, C.), s. 1-5 ISBN 3-87155-783-8. [International Thermal Spray Conference.. Essen (DE), 04.03.2002-06.03.2002] R&D Projects: GA ČR GA104/01/0149 Institutional research plan: CEZ:AV0Z2043910 Keywords : thermal spray coatings, boron carbide, fusion reactor materials Subject RIV: JK - Corrosion ; Surface Treatment of Materials

  4. Mechanical properties of chemical vapor deposited coatings for fusion reactor application

    International Nuclear Information System (INIS)

    Chemical vapor deposited coatings of TiB2, TiC and boron on graphite substrates are being developed for application as limiter materials in magnetic confinement fusion reactors. In this application severe thermal shock conditions exist and to do effective thermo-mechanical modelling of the material response it is necessary to acquire elastic moduli, fracture strength and strain to fracture data for the coatings. Four point flexure tests have been conducted from room temperature to 20000C on TiB2 and boron coated graphite with coatings in tension and compression and the mechanical properties extracted from the load-deflection data. In addition, stress relaxation tests from 500 to 11500C were performed on TiB2 and TiC coated graphite beams to assess the low levels of plastic deformation which occur in these coatings. Significant differences have been observed between the effective mechanical properties of the coatings and literature values of the bulk properties

  5. Autocatalytic reduction and characteristics of boron-containing coatings

    International Nuclear Information System (INIS)

    The research results of the plating conditions, chemical composition and properties of Ni-B coatings and Ni-Re-B, Ni-Mo-B and Ni-W-B alloys are given. It was shown that introduction of alloying elements (Re, Mo and W) in the composition of Ni-containing coatings modifies the catalytic activity of the alloys' surface, with regard to the parallel reactions of dimethylamino-borane(DMAB) heterogeneous hydrolysis, Ni reduction and evolving of the molecular hydrogen. It was found that with the increase in concentration of alloying element, boron contents in the coatings is decreased to the trace amounts. The effect of alloys composition on hydrogen evolving overvoltage was studied. Due to the low overvoltage of hydrogen evolving (HE) on the alloy Ni-Re-B surface (11 at.% Re), it can be used as electrode for hydrogen generation from water in the electrolytic cell with novel design and improved technical-economical indicators. (authors)

  6. Effect of Boron-Doped Diamond Interlayer on Cutting Performance of Diamond Coated Micro Drills for Graphite Machining

    Directory of Open Access Journals (Sweden)

    Zhiming Zhang

    2013-07-01

    Full Text Available Thin boron doped diamond (BDD film is deposited from trimethyl borate/acetone/hydrogen mixture on Co-cemented tungsten carbide (WC-Co micro drills by using the hot filament chemical vapor deposition (HFCVD technique. The boron peak on Raman spectrum confirms the boron incorporation in diamond film. This film is used as an interlayer for subsequent CVD of micro-crystalline diamond (MCD film. The Rockwell indentation test shows that boron doping could effectively improve the adhesive strength on substrate of as deposited thin diamond films. Dry drilling of graphite is chosen to check the multilayer (BDD + MCD film performance. For the sake of comparison, machining tests are also carried out under identical conditions using BDD and MCD coated micro drills with no interlayer. The wear mechanism of the tools has been identified and correlated with the criterion used to evaluate the tool life. The results show that the multilayer (BDD + MCD coated micro drill exhibits the longest tool life. Therefore, thin BDD interlayer is proved to be a new viable alternative and a suitable option for adherent diamond coatings on micro cutting tools.

  7. Metallogenic Model and Prospecting Indicators of the Boron Deposits in East Liaoning Area

    Institute of Scientific and Technical Information of China (English)

    Qu Hongxiang; Zhang Guoren; Li Xiandong; Chen Shuliang; Yang Zhongzhu; Wang Zhongjiang

    2001-01-01

    The Paleoproterozoic boron deposits in east Liaoning occur in Mg- rich marble of Li' eryu Formation of Liaohe group. The mineralization was controlled by stratigraphic lithology. The volcano ~ sedimentation is the material base of ore-formation. Boron mainly derived from volcanic source. Boron in Li' eryu formation was activated and transferred by migmatization and then deposited into ore when metasomatism occurrs in Mg - rich marble. Structural deformation reconstructed the boron ore bodies. Meanwhile, ore - bearing hyd~othermal solution produced by structural deformation and remetasomated the host - ore rocks or filled in fissure of ore. Boron deposit is a stratabound deposit, which formed by migmatization and structural deformation mineralization.

  8. Flow characteristics of aluminum coated boron steel in hot press forming

    Institute of Scientific and Technical Information of China (English)

    Jeong-Hwan JANG; Jae-Ho LEE; Byeong-Don JOO; Young-Hoon MOON

    2009-01-01

    The flow characteristics of aluminum coated boron steel in hot press forming were investigated. Furthermore, the effects of aluminum coated layer on press forming were analyzed during deep drawing. The results show that aluminum coated boron steel exhibits a high sensitivity on temperature and strain rate. Aluminum coating layer appears in surface flaking in a temperature range of 700-800 ℃, but smooth surface is formed above 900 ℃.

  9. Preliminary results of a new boron coated neutron detector

    Energy Technology Data Exchange (ETDEWEB)

    Gervino, G., E-mail: gervino@to.infn.it [Dipartimento di Fisica Università di Torino (Italy); INFN Torino (Italy); Balma, M.; Devona, D. [SELEX Galileo, San Maurizio Canavese, TO (Italy); Lavagno, A. [Dipartimento di Fisica Politecnico di Torino (Italy); INFN Torino (Italy); Palmisano, C. [Dipartimento di Fisica Università di Torino (Italy); Zamprotta, L. [Dipartimento di Fisica Università di Torino (Italy); INFN Torino (Italy); Scarfone, A. [ISC-CNR Torino (Italy); INFN Torino (Italy); Tintori, C. [C.A.E.N. S.p.A., Viareggio, LU (Italy)

    2013-08-01

    The proliferation of neutron detection applications based upon {sup 3}He counter has triggered a critical shortage of {sup 3}He gas. Nowadays there is an increasing demand for alternative neutron detectors that can cover large solid angles, have low sensitivity to gamma background and low cost. We present a low cost neutron detector based upon 3 cm diameter, 150 cm long cylindrical metal tube coated on the inside with a thin layer of {sup 10}B-enriched boron carbide ({sup 10}B{sub 4}C) fulfilled by 1 atm nitrogen.

  10. Deposition and Coating Properties on CVD Tungsten

    Institute of Scientific and Technical Information of China (English)

    DU Ji-hong; LI Zheng-xiang; LIU Gao-jian; ZHOU Hui-Huang; CHUN liang

    2004-01-01

    Surface characterization and microstructure studies are performed on chemical vapor deposited (CVD) tungsten coating. There is about 2 μm thickness diffusion layer of tungsten in the molybdenum substrate. The thermal shock test shows tungsten coating has good adhesion with molybdenum substrate, but the elements of oxygen and carbon in the tungsten coating have the bad affection to the adhesion. The result of high-temperature diffusion experiment is the diffusion rate from molybdenum substrate to tungsten coating is faster.

  11. Temperature admittance spectroscopy of boron doped chemical vapor deposition diamond

    Energy Technology Data Exchange (ETDEWEB)

    Zubkov, V. I., E-mail: VZubkovspb@mail.ru; Kucherova, O. V.; Zubkova, A. V.; Ilyin, V. A.; Afanas' ev, A. V. [St. Petersburg State Electrotechnical University (LETI), Professor Popov Street 5, 197376 St. Petersburg (Russian Federation); Bogdanov, S. A.; Vikharev, A. L. [Institute of Applied Physics of the Russian Academy of Sciences, Ul' yanov Street 46, 603950 Nizhny Novgorod (Russian Federation); Butler, J. E. [St. Petersburg State Electrotechnical University (LETI), Professor Popov Street 5, 197376 St. Petersburg (Russian Federation); Institute of Applied Physics of the Russian Academy of Sciences, Ul' yanov Street 46, 603950 Nizhny Novgorod (Russian Federation); National Museum of Natural History (NMNH), P.O. Box 37012 Smithsonian Inst., Washington, D.C. 20013-7012 (United States)

    2015-10-14

    Precision admittance spectroscopy measurements over wide temperature and frequency ranges were carried out for chemical vapor deposition epitaxial diamond samples doped with various concentrations of boron. It was found that the experimentally detected boron activation energy in the samples decreased from 314 meV down to 101 meV with an increase of B/C ratio from 600 to 18000 ppm in the gas reactants. For the heavily doped samples, a transition from thermally activated valence band conduction to hopping within the impurity band (with apparent activation energy 20 meV) was detected at temperatures 120–150 K. Numerical simulation was used to estimate the impurity DOS broadening. Accurate determination of continuously altering activation energy, which takes place during the transformation of conduction mechanisms, was proposed by numerical differentiation of the Arrhenius plot. With increase of boron doping level the gradual decreasing of capture cross section from 3 × 10{sup −13} down to 2 × 10{sup −17} cm{sup 2} was noticed. Moreover, for the hopping conduction the capture cross section becomes 4 orders of magnitude less (∼2 × 10{sup −20} cm{sup 2}). At T > T{sub room} in doped samples the birth of the second conductance peak was observed. We attribute it to a defect, related to the boron doping of the material.

  12. Temperature admittance spectroscopy of boron doped chemical vapor deposition diamond

    Science.gov (United States)

    Zubkov, V. I.; Kucherova, O. V.; Bogdanov, S. A.; Zubkova, A. V.; Butler, J. E.; Ilyin, V. A.; Afanas'ev, A. V.; Vikharev, A. L.

    2015-10-01

    Precision admittance spectroscopy measurements over wide temperature and frequency ranges were carried out for chemical vapor deposition epitaxial diamond samples doped with various concentrations of boron. It was found that the experimentally detected boron activation energy in the samples decreased from 314 meV down to 101 meV with an increase of B/C ratio from 600 to 18000 ppm in the gas reactants. For the heavily doped samples, a transition from thermally activated valence band conduction to hopping within the impurity band (with apparent activation energy 20 meV) was detected at temperatures 120-150 K. Numerical simulation was used to estimate the impurity DOS broadening. Accurate determination of continuously altering activation energy, which takes place during the transformation of conduction mechanisms, was proposed by numerical differentiation of the Arrhenius plot. With increase of boron doping level the gradual decreasing of capture cross section from 3 × 10-13 down to 2 × 10-17 cm2 was noticed. Moreover, for the hopping conduction the capture cross section becomes 4 orders of magnitude less (˜2 × 10-20 cm2). At T > Troom in doped samples the birth of the second conductance peak was observed. We attribute it to a defect, related to the boron doping of the material.

  13. Thermo-physical properties of boron carbide reinforced copper composites fabricated by electroless deposition process

    International Nuclear Information System (INIS)

    Highlights: ► B4C/Cu composites were prepared by spark plasma sintering (SPS). ► Electroless deposition of copper on the B4C particles surface was introduced. ► The salt-based colloid palladium was used in the electroless deposition. ► The uniform surface copper coating over B4C particles surface was formed. - Abstract: B4C/Cu composites with enhanced thermal–physical properties were prepared by spark plasma sintering (SPS) after the pretreatment of electroless deposition of copper on the boron carbide particles surface. The boron carbide particles underwent acid treatment, salt-based colloid palladium activation process, and electroless copper deposition on their surface respectively. Samples were analyzed by X-ray diffraction, scanning electron microscopy, and energy dispersive spectrometer in terms of microstructure and chemical composition. The microstructure investigated by SEM shows that high quality copper deposits are obtained on the B4C particles surface accompanied by the good interfacial contact between the copper and the pretreated B4C powder in the sintered sample. It was found that the thermal conductivity decreased as B4C volume fraction increased in copper matrix, while the coefficient of thermal expansion increased

  14. Friction and wear performance of diamond-like carbon, boron carbide, and titanium carbide coatings against glass

    International Nuclear Information System (INIS)

    Protection of glass substrates by direct ion beam deposited diamond-like carbon (DLC) coatings was observed using a commercial pin-on-disk instrument at ambient conditions without lubrication. Ion beam sputter-deposited titanium carbide and boron carbide coatings reduced sliding friction, and provided tribological protection of silicon substrates, but the improvement factor was less than that found for DLC. Observations of unlubricated sliding of hemispherical glass pins at ambient conditions on uncoated glass and silicon substrates, and ion beam deposited coatings showed decreased wear in the order: uncoated glass>uncoated silicon>boron carbide>titanium carbide>DLC>uncoated sapphire. Failure mechanisms varied widely and are discussed. Generally, the amount of wear decreased as the sliding friction decreased, with the exception of uncoated sapphire substrates, for which the wear was low despite very high friction. There is clear evidence that DLC coatings continue to protect the underlying substrate long after the damage first penetrates through the coating. The test results correlate with field use data on commercial products which have shown that the DLC coatings provide substantial extension of the useful lifetime of glass and other substrates. copyright 1997 Materials Research Society

  15. Deposition of thin layers of boron nitrides and hydrogenated microcrystalline silicon assisted by high current direct current arc plasma

    International Nuclear Information System (INIS)

    In the frame of this thesis, a high current direct current arc (HCDCA) used for the industrial deposition of diamond, has been adapted to study the deposition of two types of coatings: a) boron nitride, whose cubic phase is similar to diamond, for tribological applications, b) hydrogenated microcrystalline silicon, for applications in the semiconductor fields (flat panel displays, solar cells,...). For the deposition of these coatings, the substrates were placed in the diffusion region of the arc. The substrate heating is mainly due to atomic species recombining on its surface. The deposition temperature, varying from 300 to 900 oC according to the films deposited, is determined by the substrate position, the arc power and the injected gas fluxes, without the use of any external heating or cooling system. Measurements performed on the arc plasma show that the electronic temperature is around 2 eV (23'000 K) while the gas temperature is lower than 5500 K. Typical electronic densities are in the range of 1012-101'3 cm-3. For the deposition of boron nitride films, different boron precursors were used and a wide parameter range was investigated. The extreme difficulty of synthesising cubic boron nitride films by chemical vapour deposition (CVD) did not allow to stabilize the cubic phase of boron nitride in HCDCA. Coatings resulted in hexagonal or amorphous boron nitride with a chemical composition close to stoichiometric. The presence of hydrogen leads to the deposition of rough and porous films. Negative biasing of the samples, for positive ion bombardment, is commonly used to stabilize the cubic phase. In HCDCA and in our biasing range, only a densification of the films could be observed. A boron nitride deposition plasma study by infrared absorption spectroscopy in a capacitive radio frequency reactor has demonstrated the usefulness of this diagnostic for the understanding of the various chemical reactions which occur in this kind of plasma. Diborane dissociation

  16. Science Letters:Development of supported boron-doping TiO2 catalysts by chemical vapor deposition

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    In this study, supported nonmetal (boron) doping TiO2 coating photocatalysts were prepared by chemical vapor deposition (CVD) to enhance the activity under visible light irradiation and avoid the recovering of TiO2. Boron atoms were successfully doped into the lattice of TiO2 through CVD, as evidenced from XPS analysis. B-doped TiO2 coating catalysts showed drastic and strong absorption in the visible light range with a red shift in the band gap transition. This novel B-TiO2 coating photocatalyst showed higher photocatalytic activity in methyl orange degradation under visible light irradiation than that of the pure TiO2 photocatalyst.

  17. Morphology Analysis of Nickel-boron/ diamond Electroless Deposition

    Institute of Scientific and Technical Information of China (English)

    WANG Lin; ZHU Xuanmin; ZHOU Jian; OUYANG Shixi

    2008-01-01

    The influences of mass concentration of nickel chloride hexahydrate, sodium borohydride,ethylenediamine, pH value, bath temperature on deposition rate were studied with orthogonal experiments by a series of pre-treatments on micro-diamond particle, and the optimized parameters were obtained. Both the morphology and the composition of original diamond and the diamond with Ni-B coating were analyzed by SEM and XRD respectively. The SEM image shows that the spherical Ni-B particle is coated upon diamond.XRD pattern shows that the coating compositions are Ni and Ni2B.

  18. Distinct surface hydration behaviors of boron-rich boride thin film coatings

    International Nuclear Information System (INIS)

    In this work, the surface boron chemical states and surface hydration behaviors of the as-deposited and annealed boron-rich boride thin film coatings, including AlMgB14, TiB2 and AlMgB14–TiB2, were systematically studied by use of X-ray photoelectron spectroscopy (XPS) and Raman spectroscopy. The XPS results indicate that boron at annealed AlMgB14 film surface can be oxidized; surprisingly, such oxidation does not lead to the formation of boric acid in ambient air. Instead, boric acid can be produced at the surface of annealed TiB2 film and AlMgB14–TiB2 film. It is shown, via the water contact angle measurements, that these boride films exhibit distinct surface wettability characteristics, which are believed to result in the observed surface hydration processes. Furthermore, we found anatase TiO2 formation plays a major role in the surface wetting behaviors for these boride films

  19. Distinct surface hydration behaviors of boron-rich boride thin film coatings

    Energy Technology Data Exchange (ETDEWEB)

    Lu, Xinhong [Key Laboratory for Liquid–Solid Structural Evolution and Processing of Materials, Ministry of Education and School of Materials Science and Engineering, Shandong University, Jinan 250061 (China); Liu, Wei [Institute of Crystal Materials, Shandong University, Jinan 250100 (China); Ouyang, Jun [Key Laboratory for Liquid–Solid Structural Evolution and Processing of Materials, Ministry of Education and School of Materials Science and Engineering, Shandong University, Jinan 250061 (China); Tian, Yun, E-mail: ytian@sdu.edu.cn [Key Laboratory for Liquid–Solid Structural Evolution and Processing of Materials, Ministry of Education and School of Materials Science and Engineering, Shandong University, Jinan 250061 (China)

    2014-08-30

    In this work, the surface boron chemical states and surface hydration behaviors of the as-deposited and annealed boron-rich boride thin film coatings, including AlMgB{sub 14}, TiB{sub 2} and AlMgB{sub 14}–TiB{sub 2}, were systematically studied by use of X-ray photoelectron spectroscopy (XPS) and Raman spectroscopy. The XPS results indicate that boron at annealed AlMgB{sub 14} film surface can be oxidized; surprisingly, such oxidation does not lead to the formation of boric acid in ambient air. Instead, boric acid can be produced at the surface of annealed TiB{sub 2} film and AlMgB{sub 14}–TiB{sub 2} film. It is shown, via the water contact angle measurements, that these boride films exhibit distinct surface wettability characteristics, which are believed to result in the observed surface hydration processes. Furthermore, we found anatase TiO{sub 2} formation plays a major role in the surface wetting behaviors for these boride films.

  20. AUTOCATALYTIC REDUCTION AND CHARACTERISTICS OF BORON-CONTAINING COATINGS

    Directory of Open Access Journals (Sweden)

    V. Covaliov

    2013-06-01

    Full Text Available The research results of the plating conditions, chemical composition and properties of Ni-B coatings and Ni-Re-B, Ni-Mo-B and Ni-W-B alloys are given. It was shown that introduction of alloying elements (Re, Мо and W in the composition of Ni-containing coatings modifies the catalytic activity of the alloys’ surface, with regard to the parallel reactions of dimethylamino-borane (DMAB heterogeneous hydrolysis, Ni reduction and evolving of the molecular hydrogen. It was found that with the increase in concentration of alloying element, boron content in the coatings is decreased to the trace amounts. The effect of alloys composition on hydrogen evolving overvoltage was studied. Due to the low overvoltage of hydrogen evolving (HE on the alloy Ni-Re-B surface (11 at.% Re, it can be used as electrode for hydrogen generation from water in the electrolytic cell with novel design and improved technical-economic indicators.

  1. Enhancement of oxidation resistance via a self-healing boron carbide coating on diamond particles

    Science.gov (United States)

    Sun, Youhong; Meng, Qingnan; Qian, Ming; Liu, Baochang; Gao, Ke; Ma, Yinlong; Wen, Mao; Zheng, Weitao

    2016-02-01

    A boron carbide coating was applied to diamond particles by heating the particles in a powder mixture consisting of H3BO3, B and Mg. The composition, bond state and coverage fraction of the boron carbide coating on the diamond particles were investigated. The boron carbide coating prefers to grow on the diamond (100) surface than on the diamond (111) surface. A stoichiometric B4C coating completely covered the diamond particle after maintaining the raw mixture at 1200 °C for 2 h. The contribution of the boron carbide coating to the oxidation resistance enhancement of the diamond particles was investigated. During annealing of the coated diamond in air, the priory formed B2O3, which exhibits a self-healing property, as an oxygen barrier layer, which protected the diamond from oxidation. The formation temperature of B2O3 is dependent on the amorphous boron carbide content. The coating on the diamond provided effective protection of the diamond against oxidation by heating in air at 1000 °C for 1 h. Furthermore, the presence of the boron carbide coating also contributed to the maintenance of the static compressive strength during the annealing of diamond in air.

  2. Preparation of boron nitride (BN) coatings onto different substrates using the polymer derived ceramics (PDCs) approach.

    OpenAIRE

    Termoss, Hussein

    2009-01-01

    The aim of this work was to prepare boron nitride coatings onto different substrates using the Polymers Derived Ceramics (PDCs) approach. In that way, BN coatings were obtained onto graphite, pure silica and metal especially titanium. The first part of this thesis was to study parameters (of the solution used and of the dip-coating process), to obtain the best coatings in terms of morphology, cristallinity and chemical composition. The second part was dedicated to BN coatings obtained onto me...

  3. The vapour phase deposition of boron on titanium by the reaction between gaseous boron trichloride and titanium metal. Final report

    International Nuclear Information System (INIS)

    The reaction, between boron trichloride vapour and titanium has been investigated in the temperature range 200 - 1350 deg. C. It has been found that an initial reaction leads to the formation of titanium tetrachloride and the deposition of boron on titanium, but that except for reactions between 900 and 1000 deg. C, the system is complicated by the formation of lower titanium chlorides due to secondary reactions between the titanium and titanium tetrachloride

  4. Turbostratic boron nitride coated on high-surface area metal oxide templates

    DEFF Research Database (Denmark)

    Klitgaard, Søren Kegnæs; Egeblad, Kresten; Brorson, M.;

    2007-01-01

    Boron nitride coatings on high-surface area MgAl2O4 and Al2O3 have been synthesized and characterized by transmission electron microscopy and by X-ray powder diffraction. The metal oxide templates were coated with boron nitride using a simple nitridation in a flow of ammonia starting from ammonium...... borate adsorbed on MgAl2O4 or gamma-Al2O3. This procedure resulted in the formation of a turbostratic boron nitride film with a thickness of a few individual BN layers....

  5. Fabrication of Ni-B alloy coated vapor-grown carbon nanofibers by electroless deposition

    OpenAIRE

    Arai, Susumu; Imoto, Yuzo; Suzuki, Yosuke; Endo, Morinobu

    2011-01-01

    Ni-B alloy coated vapor-grown carbon nanofibers (VGCNFs) were fabricated by electroless deposition and their microstructures were investigated. The effects of heat treatment on the coated VGCNFs were also studied. VGCNFs could be coated with a homogeneous Ni-B alloy film using a plating bath containing dimethylaminoborane (DMAB) as a reducing agent. The boron content of the Ni-B alloy film could be varied from 14 to 24 atom% B by varying the DMAB concentration of the plating bath. The VGCNFs ...

  6. Precursor design of vapour deposited cubic boron nitride versus diamond

    International Nuclear Information System (INIS)

    The similarities and dissimilarities in the growth of diamond vs. cubic boron nitride (c-BN) were studied using quantum mechanical calculations. Great similarities were observed when considering the surface stabilization by H atoms. Very great similarities were recorded when considering the adsorption of various growth species to these materials. It was found necessary to avoid mixtures of B- and N-containing species in the gas phase during c-BN growth, since they should most probably result in a mixture of these species also on the surfaces. Greater dissimilarities were observed when studying the surface migrations on the diamond and c-BN surfaces and nucleation of the cubic phases on the corresponding hexagonal ones. Nucleation of diamond/c-BN on graphite/h-BN was found to be energetically feasible. This was calculated to be especially the situation for the armchair edge of the basal plane of h-BN and of the zigzag edge of the basal plane of graphite. These theoretical results can be used as guidelines in the strive towards thin film deposition of c-BN using gentle chemical vapour deposition methods like atomic layer deposition. (author)

  7. Novel composite cBN-TiN coating deposition method: structure and performance in metal cutting

    International Nuclear Information System (INIS)

    Cubic boron nitride coatings are under development for a variety of applications but stabilization of the pure cBN form and adhesion of films deposited by PVD and ion-based methods has been difficult. An alternative method for depositing a composite cBN-TiN film has been developed for wear related applications. The coating is deposited in a two-stage process utilizing ESC (electrostatic spray coating) and CVI (chemical vapor infiltration). Fully dense films of cBN particles evenly dispersed in a continuous TiN matrix have been developed. Testing in metal cutting has shown an increase in tool life (turning - 4340 steel) of three to seven times, depending of machining parameters, in comparison with CVD deposited TiN films. (author)

  8. Pattern Dependency and Loading Effect of Pure-Boron-Layer Chemical-Vapor Deposition

    NARCIS (Netherlands)

    Mohammadi, V.; De Boer, W.B.; Scholtes, T.L.M.; Nanver, L.K.

    2012-01-01

    The pattern dependency of pure-boron (PureB) layer chemical-vapor Deposition (CVD) is studied with respect to the correlation between the deposition rate and features like loading effects, deposition parameters and deposition window sizes. It is shown experimentally that the oxide coverage ratio and

  9. Pattern Dependency of Pure-Boron-Layer Chemical-Vapor Depositions

    NARCIS (Netherlands)

    Mohammadi, V.; De Boer, W.B.; Scholtes, T.L.M.; Nanver, L.K.

    2012-01-01

    The pattern dependency of pure-boron (PureB) layer chemicalvapor depositions (CVD) is studied with respect to the correlation between the deposition rate and features like loading effects, deposition parameters and deposition window sizes. It is shown experimentally that the oxide coverage ratio and

  10. Coating on steel ST-37 type with nano powder pack of boron carbide

    International Nuclear Information System (INIS)

    Steel ST-37 is a material widely used in industry. The quality of steel ST-37 can be improved by means of surface coating. At present the development of the technology shows the tendency toward nanoscience and nanotechnology that can be applied to various fields, among others energy, industry, medicine, information technology and communication as well as food necessitated by people at competitive selling prices. The steps in powder pack boronizing include: Pre-treatment, powder preparation, boronizing agent preparation, container preparation, boronizing process, metallography, hardness testing and corrosion testing. From the study, it is concluded as follows. The mechanism of boronizing process is divided into three stages, which are the boride compound formation stage, the diffusion stage, and the grain growth and orientation stage. Carbon in B4C on boronizing process does not diffuse into the substrate. The formation of boride compound begins to occur at a temperature of 600 °C, the diffusion process at 700 °C, and the grain growth and orientation at 800 °C. The hardness of boron coating reaches a value of 1115 VHN. Coating by boronizing process shows corrosion resistance in 10% HCl. (author)

  11. Preparation of high-pressure phase boron nitride films by physical vapor deposition

    CERN Document Server

    Zhu, P W; Zhao, Y N; Li, D M; Liu, H W; Zou Guang Tian

    2002-01-01

    The high-pressure phases boron nitride films together with cubic, wurtzic, and explosive high-pressure phases, were successfully deposited on the metal alloy substrates by tuned substrate radio frequency magnetron sputtering. The percentage of cubic boron nitride phase in the film was about 50% as calculated by Fourier transform infrared measurements. Infrared peak position of cubic boron nitride at 1006.3 cm sup - sup 1 , which is close to the stressless state, indicates that the film has very low internal stress. Transition electron microscope micrograph shows that pure cubic boron nitride phase exits on the surface of the film. The growth mechanism of the BN films was also discussed.

  12. Dip coating of boron nitride thin films on nicalon fibers

    International Nuclear Information System (INIS)

    This paper discusses a process involving dip coating of ceramic fibers in H3BO3 solution followed by reaction with NH3 has resulted in the formation of a BN coating on Nicalon and a carbon coated Nicalon fiber. BN coated C-Nicalon fiber maintained its strength during the coating process, while the BN coated Nicalon did not

  13. Experimental study on the formation and growth of electroless nickel-boron coatings from borohydride-reduced bath on mild steel

    Energy Technology Data Exchange (ETDEWEB)

    Vitry, Veronique, E-mail: veronique.vitry@umons.ac.be [Service de Metallurgie, Universite de Mons, Rue de l' Epargne 56, 7000 Mons (Belgium); Sens, Adeline [Service de Metallurgie, Universite de Mons, Rue de l' Epargne 56, 7000 Mons (Belgium); Kanta, Abdoul-Fatah [Service de Sciences des Materiaux, Universite de Mons, Rue de l' Epargne 56, 7000 Mons (Belgium); Delaunois, Fabienne [Service de Metallurgie, Universite de Mons, Rue de l' Epargne 56, 7000 Mons (Belgium)

    2012-12-15

    Highlights: Black-Right-Pointing-Pointer Initiation mechanism of electroless Ni-B on St-37 steel has been identified. Black-Right-Pointing-Pointer Different phases of the plating process were observed and identified. Black-Right-Pointing-Pointer Influence of chemical heterogeneity on coating morphology was revealed. Black-Right-Pointing-Pointer Batch replenishment of the plating bath induces new germination phase. - Abstract: Quality and homogeneity of electroless nickel-boron coatings are very important for applications in corrosion and electronics and are completely dependent on the formation of the deposit. The growth and formation process of electroless nickel-boron was investigated by immersing mild steel (St-37) samples in an un-replenished bath for various periods of time (from 5 s to 1 h). The coatings obtained at the different stages of the process were then characterized: thickness was measured by SEM, morphology was observed, weight gain was recorded and top composition of the coatings was obtained from XPS. Three main phases were identified during the coating formation and links between plating time, instantaneous deposition rate, chemistry of last formed deposit and morphology were established. The mechanism for initial deposition on steel substrate for borohydride-reduced electroless nickel bath was also observed. Those results were confronted with chemistry evolution in the unreplenished plating bath during the process. This allowed getting insight about phenomena occurring in the plating bath and their influence on coating formation.

  14. Differences in Nanosecond Laser Ablation and Deposition of Tungsten, Boron, and WB2/B Composite due to Optical Properties

    Directory of Open Access Journals (Sweden)

    Tomasz Moscicki

    2016-01-01

    Full Text Available The first attempt to the deposition of WB3 films using nanosecond Nd:YAG laser demonstrated that deposited coatings are superhard. However, they have very high roughness. The deposited films consisted mainly of droplets. Therefore, in the present work, the explanation of this phenomenon is conducted. The interaction of Nd:YAG nanosecond laser pulse with tungsten, boron, and WB2/B target during ablation is investigated. The studies show the fundamental differences in ablation of those materials. The ablation of tungsten is thermal and occurs due to only evaporation. In the same conditions, during ablation of boron, the phase explosion and/or fragmentation due to recoil pressure is observed. The deposited films have a significant contribution of big debris with irregular shape. In the case of WB2/B composite, ablation is significantly different. The ablation seems to be the detonation in the liquid phase. The deposition mechanism is related mainly to the mechanical transport of the target material in the form of droplets, while the gaseous phase plays marginal role. The main origin of differences is optical properties of studied materials. A method estimating phase explosion occurrence based on material data such as critical temperature, thermal diffusivity, and optical properties is shown. Moreover, the effect of laser wavelength on the ablation process and the quality of the deposited films is discussed.

  15. Growth of crystals of several boron-carbon compositions by chemical vapor deposition

    Science.gov (United States)

    Kevill, D. N.; Rissmann, T. J.; Brewe, D.; Wood, C.

    1986-01-01

    Boron-carbon compounds have been deposited by the flow of carbon tetrachloride and boron trichloride, in the presence of a large excess of hydrogen, over a graphite surface maintained at 1000-1300 C. Deposits were formed on either an RF-heated disc or a tube or insert heated by a resistance furnace. Crystalline materials ranging in composition from B2C to B17C have been obtained.

  16. Ion beam-assisted deposition of boron nitride from a condensed layer of diborane and ammonia at 78 K

    International Nuclear Information System (INIS)

    This paper examines the ion beam-assisted deposition (IBAD) of thin boron nitride films using cryogenically condensed precursors. Low energy (1100 eV) argon ad (2000 eV) deuterated ammonia beams with currents of 600--850 nA were used to mix and initiate reactions in frozen (90 K) layers of diborane (B2H6 and ammonia (NH3) or only B2H6, respectively. The resulting film is shown to be an amorphous BN coating approximately 30 Angstrom thick

  17. Improvements in Boron Plate Coating Technology for Higher Efficiency Neutron Detection and Coincidence Counting Error Reduction

    Energy Technology Data Exchange (ETDEWEB)

    Menlove, Howard Olsen [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Henzlova, Daniela [Los Alamos National Lab. (LANL), Los Alamos, NM (United States)

    2016-08-25

    This informal report presents the measurement data and information to document the performance of the advanced Precision Data Technology, Inc. (PDT) sealed cell boron-10 plate neutron detector that makes use of the advanced coating materials and procedures. In 2015, PDT changed the boron coating materials and application procedures to significantly increase the efficiency of their basic corrugated plate detector performance. A prototype sealed cell unit was supplied to LANL for testing and comparison with prior detector cells. Also, LANL had reference detector slabs from the original neutron collar (UNCL) and the new Antech UNCL with the removable 3He tubes. The comparison data is presented in this report.

  18. Micrometric rods grown by nanosecond pulsed laser deposition of boron carbide

    Energy Technology Data Exchange (ETDEWEB)

    Lopez-Quintas, Ignacio; Oujja, Mohamed; Sanz, Mikel; Benitez-Cañete, Antonio [Instituto de Química Física Rocasolano, CSIC, Serrano 119, 28006 Madrid (Spain); Chater, Richard J. [Imperial College London, South Kensington Campus, London SW7 2AZ (United Kingdom); Cañamares, Maria Vega [Instituto de Estructura de la Materia, CSIC, Serrano 119, 28006 Madrid (Spain); Marco, José F. [Instituto de Química Física Rocasolano, CSIC, Serrano 119, 28006 Madrid (Spain); Castillejo, Marta, E-mail: marta.castllejo@iqfr.csic.es [Instituto de Química Física Rocasolano, CSIC, Serrano 119, 28006 Madrid (Spain)

    2015-02-15

    Highlights: • Micrometric rods obtained by ns pulsed laser deposition of boron carbide at 1064 and 266 nm. • At 1064 nm microrods display crystalline polyhedral shape with sharp edges and flat sides. • Microrods consist of a mixture of boron, boron oxide, boron carbide and aliphatic hydrocarbons. - Abstract: Micrometric size rods have been fabricated via pulsed laser deposition in vacuum from boron carbide targets using nanosecond pulses of 1064 and 266 nm and room temperature Si (1 0 0) substrates. Morphological, structural and chemical characterization of the microrods was made by applying scanning electron microscopy, focussed ion beam microscopy coupled to secondary ion mass spectrometry, X-ray diffraction, X-ray photoelectron spectroscopy and micro-Raman spectroscopy. Ablation at 1064 nm favours the formation of microrods with high aspect ratio, sharp edges and pyramidal tips, typically 10 μm long with a cross section of around 2 μm × 2 μm. Differently, at 266 nm the microrods are of smaller size and present a more globular aspect. The analyses of the microrods provide information about their crystalline nature and composition, based on a mixture which includes boron, boron oxide and boron carbide, and allows discussion of the wavelength dependent growth mechanisms involved.

  19. Micrometric rods grown by nanosecond pulsed laser deposition of boron carbide

    International Nuclear Information System (INIS)

    Highlights: • Micrometric rods obtained by ns pulsed laser deposition of boron carbide at 1064 and 266 nm. • At 1064 nm microrods display crystalline polyhedral shape with sharp edges and flat sides. • Microrods consist of a mixture of boron, boron oxide, boron carbide and aliphatic hydrocarbons. - Abstract: Micrometric size rods have been fabricated via pulsed laser deposition in vacuum from boron carbide targets using nanosecond pulses of 1064 and 266 nm and room temperature Si (1 0 0) substrates. Morphological, structural and chemical characterization of the microrods was made by applying scanning electron microscopy, focussed ion beam microscopy coupled to secondary ion mass spectrometry, X-ray diffraction, X-ray photoelectron spectroscopy and micro-Raman spectroscopy. Ablation at 1064 nm favours the formation of microrods with high aspect ratio, sharp edges and pyramidal tips, typically 10 μm long with a cross section of around 2 μm × 2 μm. Differently, at 266 nm the microrods are of smaller size and present a more globular aspect. The analyses of the microrods provide information about their crystalline nature and composition, based on a mixture which includes boron, boron oxide and boron carbide, and allows discussion of the wavelength dependent growth mechanisms involved

  20. Silver Nanoparticle-Deposited Boron Nitride Nanosheets as Fillers for Polymeric Composites with High Thermal Conductivity.

    Science.gov (United States)

    Wang, Fangfang; Zeng, Xiaoliang; Yao, Yimin; Sun, Rong; Xu, Jianbin; Wong, Ching-Ping

    2016-01-01

    Polymer composites with high thermal conductivity have recently attracted much attention, along with the rapid development of the electronic devices toward higher speed and performance. However, a common method to enhance polymer thermal conductivity through an addition of high thermally conductive fillers usually cannot provide an expected value, especially for composites requiring electrical insulation. Here, we show that polymeric composites with silver nanoparticle-deposited boron nitride nanosheets as fillers could effectively enhance the thermal conductivity of polymer, thanks to the bridging connections of silver nanoparticles among boron nitride nanosheets. The thermal conductivity of the composite is significantly increased from 1.63 W/m-K for the composite filled with the silver nanoparticle-deposited boron nitride nanosheets to 3.06 W/m-K at the boron nitride nanosheets loading of 25.1 vol %. In addition, the electrically insulating properties of the composite are well preserved. Fitting the measured thermal conductivity of epoxy composite with one physical model indicates that the composite with silver nanoparticle-deposited boron nitride nanosheets outperforms the one with boron nitride nanosheets, owning to the lower thermal contact resistance among boron nitride nanosheets' interfaces. The finding sheds new light on enhancement of thermal conductivity of the polymeric composites which concurrently require the electrical insulation. PMID:26783258

  1. Silver Nanoparticle-Deposited Boron Nitride Nanosheets as Fillers for Polymeric Composites with High Thermal Conductivity

    Science.gov (United States)

    Wang, Fangfang; Zeng, Xiaoliang; Yao, Yimin; Sun, Rong; Xu, Jianbin; Wong, Ching-Ping

    2016-01-01

    Polymer composites with high thermal conductivity have recently attracted much attention, along with the rapid development of the electronic devices toward higher speed and performance. However, a common method to enhance polymer thermal conductivity through an addition of high thermally conductive fillers usually cannot provide an expected value, especially for composites requiring electrical insulation. Here, we show that polymeric composites with silver nanoparticle-deposited boron nitride nanosheets as fillers could effectively enhance the thermal conductivity of polymer, thanks to the bridging connections of silver nanoparticles among boron nitride nanosheets. The thermal conductivity of the composite is significantly increased from 1.63 W/m-K for the composite filled with the silver nanoparticle-deposited boron nitride nanosheets to 3.06 W/m-K at the boron nitride nanosheets loading of 25.1 vol %. In addition, the electrically insulating properties of the composite are well preserved. Fitting the measured thermal conductivity of epoxy composite with one physical model indicates that the composite with silver nanoparticle-deposited boron nitride nanosheets outperforms the one with boron nitride nanosheets, owning to the lower thermal contact resistance among boron nitride nanosheets’ interfaces. The finding sheds new light on enhancement of thermal conductivity of the polymeric composites which concurrently require the electrical insulation.

  2. Silver Nanoparticle-Deposited Boron Nitride Nanosheets as Fillers for Polymeric Composites with High Thermal Conductivity

    Science.gov (United States)

    Wang, Fangfang; Zeng, Xiaoliang; Yao, Yimin; Sun, Rong; Xu, Jianbin; Wong, Ching-Ping

    2016-01-01

    Polymer composites with high thermal conductivity have recently attracted much attention, along with the rapid development of the electronic devices toward higher speed and performance. However, a common method to enhance polymer thermal conductivity through an addition of high thermally conductive fillers usually cannot provide an expected value, especially for composites requiring electrical insulation. Here, we show that polymeric composites with silver nanoparticle-deposited boron nitride nanosheets as fillers could effectively enhance the thermal conductivity of polymer, thanks to the bridging connections of silver nanoparticles among boron nitride nanosheets. The thermal conductivity of the composite is significantly increased from 1.63 W/m-K for the composite filled with the silver nanoparticle-deposited boron nitride nanosheets to 3.06 W/m-K at the boron nitride nanosheets loading of 25.1 vol %. In addition, the electrically insulating properties of the composite are well preserved. Fitting the measured thermal conductivity of epoxy composite with one physical model indicates that the composite with silver nanoparticle-deposited boron nitride nanosheets outperforms the one with boron nitride nanosheets, owning to the lower thermal contact resistance among boron nitride nanosheets’ interfaces. The finding sheds new light on enhancement of thermal conductivity of the polymeric composites which concurrently require the electrical insulation. PMID:26783258

  3. Growth and characterization of boron doped graphene by Hot Filament Chemical Vapor Deposition Technique (HFCVD)

    Science.gov (United States)

    Jafari, A.; Ghoranneviss, M.; Salar Elahi, A.

    2016-03-01

    Large-area boron doped graphene was synthesized on Cu foil (as a catalyst) by Hot Filament Chemical Vapor Deposition (HFCVD) using boron oxide powder and ethanol vapor. To investigate the effect of different boron percentages, grow time and the growth mechanism of boron-doped graphene, scanning electron microscopy (SEM), Raman scattering and X-ray photoelectron spectroscopy (XPS) were applied. Also in this experiment, the I-V characteristic carried out for study of electrical property of graphene with keithley 2361 system. Nucleation of graphene domains with an average domain size of ~20 μm was observed when the growth time is 9 min that has full covered on the Cu surface. The Raman spectroscopy show that the frequency of the 2D band down-shifts with B doping, consistent with the increase of the in-plane lattice constant, and a weakening of the B-C in-plane bond strength relative to that of C-C bond. Also the shifts of the G-band frequencies can be interpreted in terms of the size of the C-C ring and the changes in the electronic structure of graphene in the presence of boron atoms. The study of electrical property shows that by increasing the grow time the conductance increases which this result in agree with SEM images and graphene grain boundary. Also by increasing the boron percentage in gas mixer the conductance decreases since doping graphene with boron creates a band-gap in graphene band structure. The XPS results of B doped graphene confirm the existence of boron in doped graphene, which indicates the boron atoms doped in the graphene lattice are mainly in the form of BC3. The results showed that boron-doped graphene can be successfully synthesized using boron oxide powder and ethanol vapor via a HFCVD method and also chemical boron doping can be change the electrical conductivity of the graphene.

  4. Feasibility study of Boron Nitride coating on Lithium-ion battery casing

    International Nuclear Information System (INIS)

    Increasing in public awareness about global warming and exhaustion of energy resources has led to a flourishing electric vehicle industry that would help realize a zero-emission society. The thermal management of battery packs, which is an essential issue closely linked to a number of challenges for electric vehicles including cost, safety, reliability and lifetime, has been extensively studied. However, relatively little is known about the thermal effect of polymer insulation on the Lithium-ion battery casing. This study investigates the feasibility of replacing the polymer insulation with a Boron Nitride coating on the battery casing using the Taguchi experimental method. The effect of casing surface roughness, coating thickness and their interaction were examined using orthogonal array L9 (34). Nominal the best is chosen for the optimization process to achieve optimum adhesion strength. In addition, the thermal improvements of the coating as compared to conventional polymer insulator on the battery are further investigated. - Highlights: • We studied the Boron Nitride coating on battery casing using Taguchi method. • We investigated the effect of surface roughness and coating thickness on adhesion strength. • We compared the effect of coating and polymer insulator in heat transfer. • The Boron Nitride coating could enhance the thermal management of the battery

  5. Chemical vapor deposited fiber coatings and chemical vapor infiltrated ceramic matrix composites

    Energy Technology Data Exchange (ETDEWEB)

    Kmetz, M.A.

    1992-01-01

    Conventional Chemical Vapor Deposition (CVD) and Organometallic Chemical Vapor Deposition (MOCVD) were employed to deposit a series of interfacial coatings on SiC and carbon yarn. Molybdenum, tungsten and chromium hexacarbonyls were utilized as precursors in a low temperature (350[degrees]C) MOCVD process to coat SiC yarn with Mo, W and Cr oxycarbides. Annealing studies performed on the MoOC and WOC coated SiC yarns in N[sub 2] to 1,000[degrees]C establish that further decomposition of the oxycarbides occurred, culminating in the formation of the metals. These metals were then found to react with Si to form Mo and W disilicide coatings. In the Cr system, heating in N[sub 2] above 800[degrees]C resulted in the formation of a mixture of carbides and oxides. Convention CVD was also employed to coat SiC and carbon yarn with C, Bn and a new interface designated BC (a carbon-boron alloy). The coated tows were then infiltrated with SiC, TiO[sub 2], SiO[sub 2] and B[sub 4]C by a chemical vapor infiltration process. The B-C coatings were found to provide advantageous interfacial properties over carbon and BN coatings in several different composite systems. The effectiveness of these different coatings to act as a chemically inert barrier layer and their relationship to the degree of interfacial debonding on the mechanical properties of the composites were examined. The effects of thermal stability and strength of the coated fibers and composites were also determined for several difference atmospheres. In addition, a new method for determining the tensile strength of the as-received and coated yarns was also developed. The coated fibers and composites were further characterized by AES, SEM, XPS, IR and X-ray diffraction analysis.

  6. Tribological behavior of improved chemically vapor-deposited boron on beryllium

    International Nuclear Information System (INIS)

    Earlier chemical vapor deposition (CVD) experiments with diborane as the boron source gave well-bonded boron films up to 10 μm thick on beryllium, with layered intermetallic compounds below a top layer of boron. The films were nonuniform in thickness and cracked badly when given diffusion heat treatments to produce desired intermetallic compounds. By rotating the beryllium samples during the CVD, films of uniform thickness have now been produced. A variety of compounds of beryllium and boron have been produced on the outer surface of the CVD film by varying the concentration of diborane in the CVD gas. Wear and friction tests performed on various CVD surfaces using sapphire and diamond pins showed remarkable differences in that the CVD boron surface appeared to be substantially more compatible with diamond than with sapphire. The results of these tests are discussed. (Auth.)

  7. Deposition of hexagonal boron nitride thin films on silver nanoparticle substrates and surface enhanced infrared absorption

    International Nuclear Information System (INIS)

    Silver nanoparticle thin films with different average particle diameters are grown on silicon substrates. Boron nitride thin films are then deposited on the silver nanoparticle interlayers by radio frequency (RF) magnetron sputtering. The boron nitride thin films are characterized by Fourier transform infrared spectra. The average particle diameters of silver nanoparticle thin films are 126.6, 78.4, and 178.8 nm. The results show that the sizes of the silver nanoparticles have effects on the intensities of infrared spectra of boron nitride thin films. An enhanced infrared absorption is detected for boron nitride thin film grown on silver nanoparticle thin film. This result is helpful to study the growth mechanism of boron nitride thin film. (condensed matter: electronic structure, electrical, magnetic, and optical properties)

  8. Synthesis of one-dimensional boron-related nanostructures by chemical vapor deposition

    Science.gov (United States)

    Guo, Li

    Motivated by the extensive research on carbon nanotubes (CNTs), boron and its related nano-structures have attracted increasing interest for potential applications in nanodevices and nanotechnologies, due to their extraordinary properties. In this work, different types of B-related nanostructures were successfully grown on oxidized Si substrates with or without transition metal catalysts in CVD processes. The gas chemistry was monitored by in-situ mass-spectroscopy and optical emission spectroscopy. These helped to identify the gas reactive species during the deposition, creating thereby a controllable, optimum synthesis process and helping in identifying the growth mechanism. The boron nitride nanotubes (BNNTs) were successfully synthesized at the low substrate temperatures of 600-800°C by a microwave plasma CVD process, using diborane and ammonia as the gas precursors. The optimum growth conditions of BNNTs were investigated by varying the experimental parameters, such as catalyst film thickness, substrate temperature, diborane flow rate, and growth time. The dense and crystalline BNNT deposits were obtained on 1nm nickel (Ni) or cobalt (Co) thin film coated oxidized Si (111) at a temperature of 800°C, a pressure of 15 torr, microwave power of 800 W, diborane flow rate (5 vol.% in hydrogen) of 5 sccm, ammonia flow rate of 27.5 sccm, hydrogen flow rate of 10sccm, and a deposition time of 1 hour. These nanotubes were either self-assembled in bundles or as a single tube with a diameter less than 10 nm. Raman spectra together with electron diffraction pattern indicated a hexagonal crystalline structure for these BN nanostructures. A growth mechanism of BNNTs involving dissolution-supersaturation-precipitation of BN in the metal catalysts was proposed. It was shown that the growth of BN nanostructures strongly depended on the catalyst and its film thickness, which resulted in the selective growth of BNNTs on the patterned catalyst islands. Ni dots with the diameters

  9. Tribological behaviour of mechanically synthesized titanium-boron carbide nanostructured coating.

    Science.gov (United States)

    Aliofkhazraei, M; Rouhaghdam, A Sabour

    2012-08-01

    In this paper, titanium-boron carbide (Ti/B4C) nanocomposite coatings with different B4C nanoparticles contents were fabricated by surface mechanical attrition treatment (SMAT) method by using B4C nanoparticles with average nanoparticle size of 40 nm. The characteristics of the nanopowder and coatings were evaluated by microhardness test, scanning electron microscopy (SEM) and transmission electron microscopy (TEM). Friction and wear performances of nanocomposite coatings and pure titanium substrate were comparatively investigated, with the effect of the boron carbide content on the friction and wear behaviours to be emphasized. The results show the microhardness, friction and wear behaviours of nanocomposite coatings are closely related with boron carbide nanoparticle content. Nanocomposite coating with low B4C content shows somewhat (slight) increased microhardness and wear resistance than pure titanium substrate, while nanocomposite coating with high B4C content has much better (sharp increase) wear resistance than pure titanium substrate. The effect of B4C nanoparticles on microhardness and wear resistance was discussed. PMID:22962832

  10. Tunneling characteristics in chemical vapor deposited graphene–hexagonal boron nitride–graphene junctions

    International Nuclear Information System (INIS)

    Large area chemical vapor deposited graphene and hexagonal boron nitride was used to fabricate graphene–hexagonal boron nitride–graphene symmetric field effect transistors. Gate control of the tunneling characteristics is observed similar to previously reported results for exfoliated graphene–hexagonal boron nitride–graphene devices. Density-of-states features are observed in the tunneling characteristics of the devices, although without large resonant peaks that would arise from lateral momentum conservation. The lack of distinct resonant behavior is attributed to disorder in the devices, and a possible source of the disorder is discussed

  11. Deposition from gas-phase of boron-carbide on graphite

    International Nuclear Information System (INIS)

    Deposition of boron-carbide on graphite was investigated, as a step in the development of carbon fibers/boron-carbide composite. Experiment were first conducted in a 'hot-wall' reactor, then in a 'cold-wall' reactor, which enables better process control and higher tempratures. Various susceptor configurations were utilized as to enable adequate characterization, good material yield, process simplicity, and reproducibility of the results

  12. Growth of cubic boron nitride on diamond particles by microwave plasma enhanced chemical vapor deposition

    Science.gov (United States)

    Saitoh, H.; Yarbrough, W. A.

    1991-06-01

    The nucleation and growth of cubic boron nitride (c-BN) onto diamond powder using solid NaBH4 in low pressure gas mixtures of NH3 and H2 by microwave plasma enhanced chemical vapor deposition has been studied. Boron nitride was deposited on submicron diamond seed crystals scattered on (100) silicon single crystal wafers and evidence was found for the formation of the cubic phase. Diamond powder surfaces appear to preferentially nucleate c-BN. In addition, it was found that the ratio of c-BN to turbostratic structure boron nitride (t-BN) deposited increases with decreasing NH3 concentration in H2. It is suggested that this may be due to an increased etching rate for t-BN by atomic hydrogen whose partial pressure may vary with NH3 concentration.

  13. Surface analysis of VPS-W coatings boronized by an ICRF discharge in HT-7

    Energy Technology Data Exchange (ETDEWEB)

    Yang Zhongshi, E-mail: zsyang@ipp.ac.cn [Institute of Plasma Physics, Chinese Academy of Sciences, PO. Box 1126, Hefei 230031 (China); Wang Wanjing [Institute of Plasma Physics, Chinese Academy of Sciences, PO. Box 1126, Hefei 230031 (China); Radiosicence Research Laboratory, Shizuoka University, 836 Oya, Shizuoka 422-8529 (Japan); Li Qiang; Wu Jing [Institute of Plasma Physics, Chinese Academy of Sciences, PO. Box 1126, Hefei 230031 (China); Okuno, Kenji; Oya, Yasuhisa [Radiosicence Research Laboratory, Shizuoka University, 836 Oya, Shizuoka 422-8529 (Japan); Luo Guangnan, E-mail: gnluo@ipp.ac.cn [Institute of Plasma Physics, Chinese Academy of Sciences, PO. Box 1126, Hefei 230031 (China)

    2011-10-01

    To understand the surface compositions and the hydrogen isotope behavior in boronized Vacuum plasma spraying (VPS)-W, the boron coating has been achieved by means of Ion Cyclotron Radio Frequency (ICRF) boronization using carborane (C{sub 2}B{sub 10}H{sub 12}) powder as the precursor material in HT-7. Scanning Electron Microscopy (SEM) and Atomic Force Microscopy (AFM) were used to observe the morphology of the VPS-W and boronized W surfaces. The X-ray Photoelectron Spectroscopy (XPS) of W-4f, O-1s, C-1s and B-1s on the VPS-W sample before and after boronization and after plasma exposure have been measured. The B-B and B-C bonds were observed after boronization treatment for VPS-W. Thermal Desorption Spectroscopy (TDS) experiments were also carried out to investigate the thermal desorption behavior of D implanted into the samples. After HT-7 plasma exposure, the desorption spectrum had a low temperature peak associated with trapping in intrinsic defects in polycrystalline W and a high temperature peak associated with B-O-D and B-C-D bonds.

  14. Characterisation of sputter deposited niobium and boron interlayer in the copper–diamond system

    Science.gov (United States)

    Hell, J.; Chirtoc, M.; Eisenmenger-Sittner, C.; Hutter, H.; Kornfeind, N.; Kijamnajsuk, P.; Kitzmantel, M.; Neubauer, E.; Zellhofer, K.

    2012-01-01

    In most metal matrix composites (MMCs) interfaces are decisive but hard to manipulate. Especially copper–carbon composites can exhibit excellent mechanical and thermal properties only if the Cu/C interface is modified by an optimised interlayer. Due to the excellent thermal conductivity and mechanical stability of diamond this form of carbon is preferred as reinforcement in heat sink materials (copper–diamond composite) which are often subjected to severe thermal and mechanical loads. In the present case niobium and boron interlayers of various thicknesses were deposited on diamond and vitreous carbon substrates by magnetron sputter deposition. After the coverage of all samples by a copper film, a part of the samples was subjected to heat treatment for 30 min at 800 °C under high vacuum (HV) to simulate the thermal conditions during the production of the composite material by uniaxial hot pressing. De-wetting during heat treatment leads to the formation of holes or humps in the Cu coating. This effect was investigated by scanning electron microscopy (SEM) and atomic force microscopy (AFM). A comparison of time-of-flight secondary ion mass spectroscopy (TOF SIMS) profiles of heat treated samples with those of as deposited ones showed the influence of interdiffusion during the heating process. Diffusion behaviour and chemical composition of the interface were also studied by cross sectional transmission electron microscopy (X-TEM) investigations using focused ion beam (FIB) cut samples. The thermal contact resistance (TCR) of the interface was calculated from results obtained from modulated infrared radiometry (IR). Thin interlayers suppressed de-wetting most effectively and consequently the TCR at the Cu–diamond interface was found to decrease. Therefore they are promising candidates for optimising the Cu–diamond interface. PMID:23471515

  15. High Energy Radial Deposition of Diamond-Like Carbon Coatings

    Directory of Open Access Journals (Sweden)

    Konrad Suschke

    2015-07-01

    Full Text Available Diamond-like carbon (DLC coatings were deposited with a new direct ion deposition system using a novel 360 degree ion source operating at acceleration voltage between 4 and 8 kV. Cross-sectional TEM images show that the coatings have a three layered structure which originates from changes in the deposition parameters taking into account ion source condition, ion current density, deposition angles, ion sputtering and ion source movement. Varying structural growth conditions can be achieved by tailoring the deposition parameters. The coatings show good promise for industrial use due to their high hardness, low friction and excellent adhesion to the surface of the samples.

  16. A Study of Deposition Coatings Formed by Electroformed Metallic Materials.

    Science.gov (United States)

    Hayashi, Shoji; Sugiyama, Shuta; Shimura, Kojiro; Tobayama, Go; Togashi, Toshio

    2016-01-01

    Major joining methods of dental casting metal include brazing and laser welding. However, brazing cannot be applied for electroformed metals since heat treatment could affect the fit, and, therefore, laser welding is used for such metals. New methods of joining metals that do not impair the characteristics of electroformed metals should be developed. When new coating is performed on the surface of the base metal, surface treatment is usually performed before re-coating. The effect of surface treatment is clinically evaluated by peeling and flex tests. However, these testing methods are not ideal for deposition coating strength measurement of electroformed metals. There have been no studies on the deposition coating strength and methods to test electroformed metals. We developed a new deposition coating strength test for electroformed metals. The influence of the negative electrolytic method, which is one of the electrochemical surface treatments, on the strength of the deposition coating of electroformed metals was investigated, and the following conclusions were drawn: 1. This process makes it possible to remove residual deposits on the electrodeposited metal surface layer. 2. Cathode electrolysis is a simple and safe method that is capable of improving the surface treatment by adjustments to the current supply method and current intensity. 3. Electrochemical treatment can improve the deposition coating strength compared to the physical or chemical treatment methods. 4. Electro-deposition coating is an innovative technique for the deposition coating of electroformed metal. PMID:27326757

  17. A Study of Deposition Coatings Formed by Electroformed Metallic Materials.

    Directory of Open Access Journals (Sweden)

    Shoji Hayashi

    Full Text Available Major joining methods of dental casting metal include brazing and laser welding. However, brazing cannot be applied for electroformed metals since heat treatment could affect the fit, and, therefore, laser welding is used for such metals. New methods of joining metals that do not impair the characteristics of electroformed metals should be developed. When new coating is performed on the surface of the base metal, surface treatment is usually performed before re-coating. The effect of surface treatment is clinically evaluated by peeling and flex tests. However, these testing methods are not ideal for deposition coating strength measurement of electroformed metals. There have been no studies on the deposition coating strength and methods to test electroformed metals. We developed a new deposition coating strength test for electroformed metals. The influence of the negative electrolytic method, which is one of the electrochemical surface treatments, on the strength of the deposition coating of electroformed metals was investigated, and the following conclusions were drawn: 1. This process makes it possible to remove residual deposits on the electrodeposited metal surface layer. 2. Cathode electrolysis is a simple and safe method that is capable of improving the surface treatment by adjustments to the current supply method and current intensity. 3. Electrochemical treatment can improve the deposition coating strength compared to the physical or chemical treatment methods. 4. Electro-deposition coating is an innovative technique for the deposition coating of electroformed metal.

  18. High Energy Radial Deposition of Diamond-Like Carbon Coatings

    OpenAIRE

    Konrad Suschke; René Hübner; Peter Paul Murmu; Prasanth Gupta; John Futter; Andreas Markwitz

    2015-01-01

    Diamond-like carbon (DLC) coatings were deposited with a new direct ion deposition system using a novel 360 degree ion source operating at acceleration voltage between 4 and 8 kV. Cross-sectional TEM images show that the coatings have a three layered structure which originates from changes in the deposition parameters taking into account ion source condition, ion current density, deposition angles, ion sputtering and ion source movement. Varying structural growth conditions can be achieved by...

  19. Boron nitride nanowires synthesis via a simple chemical vapor deposition at 1200 °C

    International Nuclear Information System (INIS)

    A very simple chemical vapor deposition technique is used to synthesize high quality boron nitride nanowires at 1200 °C within a short growth duration of 30 min. FESEM micrograph shows that the as-synthesized boron nitride nanowires have a clear wire like morphology with diameter in the range of ∼20 to 150 nm. HR-TEM confirmed the wire-like structure of boron nitride nanowires, whereas XPS and Raman spectroscopy are used to find out the elemental composition and phase of the synthesized material. The synthesized boron nitride nanowires have potential applications as a sensing element in solid state neutron detector, neutron capture therapy and microelectronic devices with uniform electronic properties

  20. Atomic layer deposited aluminum oxide barrier coatings for packaging materials

    Energy Technology Data Exchange (ETDEWEB)

    Hirvikorpi, Terhi, E-mail: terhi.hirvikorpi@vtt.f [Oy Keskuslaboratorio - Centrallaboratorium Ab (KCL), P.O. Box 70, FI-02151 Espoo (Finland); Vaehae-Nissi, Mika, E-mail: mika.vaha-nissi@vtt.f [Oy Keskuslaboratorio - Centrallaboratorium Ab (KCL), P.O. Box 70, FI-02151 Espoo (Finland); Mustonen, Tuomas, E-mail: tuomas.mustonen@vtt.f [Oy Keskuslaboratorio - Centrallaboratorium Ab (KCL), P.O. Box 70, FI-02151 Espoo (Finland); Iiskola, Eero, E-mail: eero.iiskola@kcl.f [Oy Keskuslaboratorio - Centrallaboratorium Ab (KCL), P.O. Box 70, FI-02151 Espoo (Finland); Karppinen, Maarit, E-mail: maarit.karppinen@tkk.f [Laboratory of Inorganic Chemistry, Department of Chemistry, Helsinki University of Technology, P.O. Box 6100, FI-02015 TKK (Finland)

    2010-03-01

    Thin aluminum oxide coatings have been deposited at a low temperature of 80 {sup o}C on various uncoated papers, polymer-coated papers and boards and plain polymer films using the atomic layer deposition (ALD) technique. The work demonstrates that such ALD-grown Al{sub 2}O{sub 3} coatings efficiently enhance the gas-diffusion barrier performance of the studied porous and non-porous materials towards oxygen, water vapor and aromas.

  1. Mechanical properties of monolayer coatings deposited by PVD techniques

    Directory of Open Access Journals (Sweden)

    K. Lukaszkowicz

    2007-09-01

    Full Text Available Purpose: This research was done to investigate the mechanical properties of monolayer coatings (Ti/CrN, Ti/TiAlN, Ti/ZrN, CrN, TiAl/TiAlN, Zr/ZrN, TiN deposited by PVD technique (reactive magnetron sputtering method onto the substrate from the CuZn40Pb2 brass. A thin metallic layer was deposited prior to deposition of ceramic monolithic coatings to improve adhesion.Design/methodology/approach: The microstructure of the coatings was cross section examined using scanning electron microscope. The residual stress was obtained from the parabolic deflection of the samples, after the coating deposition applying Stoney’s equation. The microhardness and Young’s modulus tests were made on the dynamic ultra-microhardness tester. Tests of the coatings’ adhesion to the substrate material were made using the scratch test.Findings: Obtained results show that all the coatings are in a state of compressive residual stress. The stiffness of the examined coatings is between 224-330 mN/!m, while Young’s modulus is between 258-348 GPa. Concerning the adhesion of the coatings measured by scratch test, it has been stated that the critical load LC2 for coatings, deposited onto the brass ranges from 41 to 57 N.Research limitations/implications: In order to evaluate with more detail the possibility of applying these coatings in tools, further investigations should be concentrated on the determination of the tribological properties of the coatings.Originality/value: The paper contributes to better understanding and recognition the structure of thin coatings deposited by PVD techniques. It should be stressed that the mechanical properties of the PVD coatings obtained in this work are very encouraging and therefore their application for products manufactured at mass scale is possible in all cases where reliable, very hard and abrasion resistant coatings, deposited onto brass substrate are needed.

  2. Thermal neutron response of a boron-coated GEM detector via GEANT4 Monte Carlo code.

    Science.gov (United States)

    Jamil, M; Rhee, J T; Kim, H G; Ahmad, Farzana; Jeon, Y J

    2014-10-22

    In this work, we report the design configuration and the performance of the hybrid Gas Electron Multiplier (GEM) detector. In order to make the detector sensitive to thermal neutrons, the forward electrode of the GEM has been coated with the enriched boron-10 material, which works as a neutron converter. A total of 5×5cm(2) configuration of GEM has been used for thermal neutron studies. The response of the detector has been estimated via using GEANT4 MC code with two different physics lists. Using the QGSP_BIC_HP physics list, the neutron detection efficiency was determined to be about 3%, while with QGSP_BERT_HP physics list the efficiency was around 2.5%, at the incident thermal neutron energies of 25meV. The higher response of the detector proves that GEM-coated with boron converter improves the efficiency for thermal neutrons detection. PMID:25464183

  3. Determination and optimization of the ζ potential in boron electrophoretic deposition on aluminium substrates

    International Nuclear Information System (INIS)

    In this work we present an introduction of the electrophoretic process followed by a detailed experimental treatment of the technique used in the determination and optimization of the ζ-potential, mainly as a function of the electrolyte concentration, in a high purity boron electrophoretics deposition on aluminium substrates used as electrodes in neutron detectors. (author)

  4. Delta-doping of boron atoms by photoexcited chemical vapor deposition

    International Nuclear Information System (INIS)

    Boron delta-doped structures in Si crystals were fabricated by means of photoexcited chemical vapor deposition (CVD). Core electronic excitation with high-energy photons ranging from vacuum ultraviolet to soft x rays decomposes B2H6 molecules into fragments. Combined with in situ monitoring by spectroscopic ellipsometry, limited number of boron hydrides can be delivered onto a Si(100) surface by using the incubation period before the formation of a solid boron film. The boron-covered surface is subsequently embedded in a Si cap layer by Si2H6 photo-excited CVD. The crystallinity of the Si cap layer depended on its thickness and the substrate temperature. The evaluation of the boron depth profile by secondary ion mass spectroscopy revealed that boron atoms were confined within the delta-doped layer at a concentration of 2.5 x 1020 cm-3 with a full width at half maximum of less than 9 nm, while the epitaxial growth of a 130-nm-thick Si cap layer was sustained at 420 deg. C.

  5. Microstructure of vapor deposited coatings on curved substrates

    International Nuclear Information System (INIS)

    Thermal barrier coating systems consisting of a metallic bond coat and ceramic over layer are widely used to extend the life of gas turbine engine components. They are applied using either high-vacuum physical vapor deposition techniques in which vapor atoms rarely experience scattering collisions during propagation to a substrate, or by gas jet assisted (low-vacuum) vapor deposition techniques that utilize scattering from streamlines to enable non-line-of-sight deposition. Both approaches require substrate motion to coat a substrate of complex shape. Here, direct simulation Monte Carlo and kinetic Monte Carlo simulation methods are combined to simulate the deposition of a nickel coating over the concave and convex surfaces of a model airfoil, and the simulation results are compared with those from experimental depositions. The simulation method successfully predicted variations in coating thickness, columnar growth angle, and porosity during both stationary and substrate rotated deposition. It was then used to investigate a wide range of vapor deposition conditions spanning high-vacuum physical vapor deposition to low-vacuum gas jet assisted vapor deposition. The average coating thickness was found to increase initially with gas pressure reaching a maximum at a chamber pressure of 8–10 Pa, but the best coating thickness uniformity was achieved under high vacuum deposition conditions. However, high vacuum conditions increased the variation in the coatings pore volume fraction over the surface of the airfoil. The simulation approach was combined with an optimization algorithm and used to investigate novel deposition concepts to tailor the local coating thickness

  6. Microstructure of vapor deposited coatings on curved substrates

    Energy Technology Data Exchange (ETDEWEB)

    Rodgers, Theron M.; Zhao, Hengbei; Wadley, Haydn N. G., E-mail: haydn@virginia.edu [Department of Materials Science and Engineering, University of Virginia, 395 McCormick Rd., P.O. Box 400745, Charlottesville, Virginia 22904 (United States)

    2015-09-15

    Thermal barrier coating systems consisting of a metallic bond coat and ceramic over layer are widely used to extend the life of gas turbine engine components. They are applied using either high-vacuum physical vapor deposition techniques in which vapor atoms rarely experience scattering collisions during propagation to a substrate, or by gas jet assisted (low-vacuum) vapor deposition techniques that utilize scattering from streamlines to enable non-line-of-sight deposition. Both approaches require substrate motion to coat a substrate of complex shape. Here, direct simulation Monte Carlo and kinetic Monte Carlo simulation methods are combined to simulate the deposition of a nickel coating over the concave and convex surfaces of a model airfoil, and the simulation results are compared with those from experimental depositions. The simulation method successfully predicted variations in coating thickness, columnar growth angle, and porosity during both stationary and substrate rotated deposition. It was then used to investigate a wide range of vapor deposition conditions spanning high-vacuum physical vapor deposition to low-vacuum gas jet assisted vapor deposition. The average coating thickness was found to increase initially with gas pressure reaching a maximum at a chamber pressure of 8–10 Pa, but the best coating thickness uniformity was achieved under high vacuum deposition conditions. However, high vacuum conditions increased the variation in the coatings pore volume fraction over the surface of the airfoil. The simulation approach was combined with an optimization algorithm and used to investigate novel deposition concepts to tailor the local coating thickness.

  7. Atomic layer deposition of boron-containing films using B2F4

    International Nuclear Information System (INIS)

    Ultrathin and conformal boron-containing atomic layer deposition (ALD) films could be used as a shallow dopant source for advanced transistor structures in microelectronics manufacturing. With this application in mind, diboron tetrafluoride (B2F4) was explored as an ALD precursor for the deposition of boron containing films. Density functional theory simulations for nucleation on silicon (100) surfaces indicated better reactivity of B2F4 in comparison to BF3. Quartz crystal microbalance experiments exhibited growth using either B2F4-H2O for B2O3 ALD, or B2F4-disilane (Si2H6) for B ALD, but in both cases, the initial growth per cycle was quite low (≤0.2 Å/cycle) and decreased to near zero growth after 8–30 ALD cycles. However, alternating between B2F4-H2O and trimethyl aluminum (TMA)-H2O ALD cycles resulted in sustained growth at ∼0.65 Å/cycle, suggesting that the dense –OH surface termination produced by the TMA-H2O combination enhances the uptake of B2F4 precursor. The resultant boron containing films were analyzed for composition by x-ray photoelectron spectroscopy, and capacitance measurements indicated an insulating characteristic. Finally, diffused boron profiles less than 100 Å were obtained after rapid thermal anneal of the boron containing ALD film

  8. Growth and Physical Structure of Amorphous Boron Carbide Deposited by Magnetron Sputtering on a Silicon Substrate with a Titanium Interlayer

    OpenAIRE

    Roberto Caniello; Espedito Vassallo; Anna Cremona; Giovanni Grosso; David Dellasega; Maurizio Canetti; Enrico Miorin

    2013-01-01

    Multilayer amorphous boron carbide coatings were produced by radiofrequency magnetron sputtering on silicon substrates. To improve the adhesion, titanium interlayers with different thickness were interposed between the substrate and the coating. Above three hundreds nanometer, the enhanced roughness of the titanium led to the growth of an amorphous boron carbide with a dense and continuing columnar structure, and no delamination effect was observed. Correspondingly, the adhesion of the coatin...

  9. Thermal neutron response of a boron-coated GEM detector via GEANT4 Monte Carlo code

    International Nuclear Information System (INIS)

    In this work, we report the design configuration and the performance of the hybrid Gas Electron Multiplier (GEM) detector. In order to make the detector sensitive to thermal neutrons, the forward electrode of the GEM has been coated with the enriched boron-10 material, which works as a neutron converter. A total of 5×5 cm2 configuration of GEM has been used for thermal neutron studies. The response of the detector has been estimated via using GEANT4 MC code with two different physics lists. Using the QGSPBICHP physics list, the neutron detection efficiency was determined to be about 3%, while with QGSPBERTHP physics list the efficiency was around 2.5%, at the incident thermal neutron energies of 25 meV. The higher response of the detector proves that GEM-coated with boron converter improves the efficiency for thermal neutrons detection. - Highlights: • The results of boron-coated GEM for thermal neutrons are described. • The simulations were performed by GEANT4 MC code. • The evaluation was determined by GEANT4 using two physics lists. • The response of the detector was taken for En=25–100 meV

  10. Thermal conductivity of ultra-thin chemical vapor deposited hexagonal boron nitride films

    Science.gov (United States)

    Alam, M. T.; Bresnehan, M. S.; Robinson, J. A.; Haque, M. A.

    2014-01-01

    Thermal conductivity of freestanding 10 nm and 20 nm thick chemical vapor deposited hexagonal boron nitride films was measured using both steady state and transient techniques. The measured value for both thicknesses, about 100 ± 10 W m-1 K-1, is lower than the bulk basal plane value (390 W m-1 K-1) due to the imperfections in the specimen microstructure. Impressively, this value is still 100 times higher than conventional dielectrics. Considering scalability and ease of integration, hexagonal boron nitride grown over large area is an excellent candidate for thermal management in two dimensional materials-based nanoelectronics.

  11. Synthesis and oxidation behavior of boron-substituted carbon powders by hot filament chemical vapor deposition

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    Boron-substituted carbon powder, BxC1-x with x up to 0.17, has been successfully synthesized by hot filament chemical vapor deposition. The boron concentration in prepared BxC1-x samples can be controlled by varying the relative proportions of methane and diborane. X-ray diffraction, transmission electron microscopy, and electron energy loss spectrum confirm the successful synthesis of an amorphous BC5 compound, which consists of 10―20 nm particles with disk-like morphology. Thermogravimetry measurement shows that BC5 compound starts to oxidize ap-proximately at 620℃ and has a higher oxidation resistance than carbon.

  12. Coating of calcium phosphate on biometallic materials by electrophoretic deposition

    Institute of Scientific and Technical Information of China (English)

    ZHANG Er-lin; YANG Ke

    2005-01-01

    Although biometallic materials have been used as bone implant materials for a long time, they are still detected as foreign bodies by human immune system. Calcium phosphate coating, especially hydroxyapatite(HA)coating attracts special attention due to its good biocompatibility. Being one of the effective methods used to deposit HA coating onto the metallic implant, the electrophoretic deposition(EPD) was reviewed in detail, including the process of EPD, the advantages and disadvantages, the important processing factors and the microstructure and mechanical properties of the coating. Research results on the processing and the coating show potential application of EPD process to the biomedical materials surface modification. In addition, the nanoparticulate HA coating as a new trend in HA coating was also introduced.

  13. Fabrication of boron-phosphide neutron detectors

    International Nuclear Information System (INIS)

    Boron phosphide is a potentially viable candidate for high neutron flux neutron detectors. The authors have explored chemical vapor deposition methods to produce such detectors and have not been able to produce good boron phosphide coatings on silicon carbide substrates. However, semi-conducting quality films have been produced. Further testing is required

  14. Mechanical properties of monolayer coatings deposited by PVD techniques

    OpenAIRE

    K. Lukaszkowicz; L.A. Dobrzański

    2007-01-01

    Purpose: This research was done to investigate the mechanical properties of monolayer coatings (Ti/CrN, Ti/TiAlN, Ti/ZrN, CrN, TiAl/TiAlN, Zr/ZrN, TiN) deposited by PVD technique (reactive magnetron sputtering method) onto the substrate from the CuZn40Pb2 brass. A thin metallic layer was deposited prior to deposition of ceramic monolithic coatings to improve adhesion.Design/methodology/approach: The microstructure of the coatings was cross section examined using scanning electron microscope. ...

  15. Kinetics and film properties of boron nitride derived from trimethoxyborane/ammonia by chemical vapor deposition

    International Nuclear Information System (INIS)

    The kinetics of the CVD of boron nitride from trimethoxyborane (TMOB) and ammonia (NH3) under atmospheric pressure was investigated by varying the following process parameters: temperature, residence time of the reactants, molar fraction of TMOB, and the NH3/TMOB ratio, γ. A kinetic power law equation was derived, that describes the experimental results with good accuracy. The reaction order with respect to TMOB is found to be 0.9 and -0.2 with respect to NH3. Between 800 C and 950 C, the deposition rate is controlled by the surface reaction kinetics with apparent activation energy of 115.1 kJ mol-1. The deposited BN films were characterized by IR spectroscopy, Raman spectroscopy, and X-ray diffraction (XRD). The microstructure of the deposits depends on the nature of the substrates used. Turbostratic boron nitride (t-BN) was deposited on graphite, and hexagonal boron nitride (h-BN) on alumina substrates. X-ray photoelectron spectroscopy (XPS) analyses show nearly stoichiometric BN films for deposition temperatures in the range 850-950 C for high amounts of ammonia (100< γ <150) in the feed gas. (Abstract Copyright [2004], Wiley Periodicals, Inc.)

  16. Electrophoretic deposition of zinc-substituted hydroxyapatite coatings

    International Nuclear Information System (INIS)

    Zinc-substituted hydroxyapatite nanoparticles synthesized by the co-precipitation method were used to coat stainless steel plates by electrophoretic deposition in n-butanol with triethanolamine as a dispersant. The effect of zinc concentration in the synthesis on the morphology and microstructure of coatings was investigated. It is found that the deposition current densities significantly increase with the increasing zinc concentration. The zinc-substituted hydroxyapatite coatings were analyzed by X-ray diffraction, scanning electron microscopy and Fourier transform infrared spectroscopy. It is inferred that hydroxyapatite and triethanolamine predominate in the chemical composition of coatings. With the increasing Zn/Ca ratios, the contents of triethanolamine decrease in the final products. The triethanolamine can be burnt out by heat treatment. The tests of adhesive strength have confirmed good adhesion between the coatings and substrates. The formation of new apatite layer on the coatings has been observed after 7 days of immersion in a simulated body fluid. In summary, the results show that dense, uniform zinc-substituted hydroxyapatite coatings are obtained by electrophoretic deposition when the Zn/Ca ratio reaches 5%. - Highlights: • We investigate the Zn/Ca ratios for the synthesis of zinc-substituted HA. • Zinc-substituted HA nanoparticles are used for electrophoretic deposition. • Adding triethanolamine and HCl may aid electrophoretic deposition. • Uniform dense coatings of zinc-substituted HA are obtained when Zn/Ca = 5%

  17. Silicon Carbide/Boron Nitride Dual In-Line Coating of Silicon Carbide Fiber Tows Project

    Data.gov (United States)

    National Aeronautics and Space Administration — This SBIR Phase I project will demonstrate monolayer and dual layer coating of SiC fiber by leveraging Laser Chemical Vapor Deposition techniques developed by Free...

  18. WC-Co/Al Multilayer Coatings by Warm Spray Deposition

    Science.gov (United States)

    Watanabe, Makoto; Komatsu, Masayuki; Kuroda, Seiji

    2012-06-01

    WC-Co/aluminum multilayer coatings have been developed by using warm spray deposition to improve fracture toughness and damage tolerance of conventional WC-Co coatings and to investigate the effects of ductile layer addition on their fracture properties. Prior to depositing the multilayer coatings, the mechanical properties of three metal coatings of aluminum, copper, and titanium, which were deposited by warm spraying, were evaluated. The aluminum coating showed excellent ductility among them and was selected for use as ductile layers for the multilayer coatings. The fracture behavior of WC-Co/Al coatings was examined by the four-point bending test. The multilayer coatings did not break in a brittle manner after reaching maximum load, but exhibited a plateau as a result of the ductility of the aluminum layers. The fracture behavior was compared with the finite element analysis results, and they showed good agreement in a general trend. It has been concluded that ductile metal reinforcements, by advanced thermal spray techniques such as warm spray deposition, are very effective to enhance the toughness and damage tolerance of sprayed cermet coatings.

  19. Coating of ceramic powders by chemical vapor deposition techniques (CVD)

    International Nuclear Information System (INIS)

    New ceramic materials with selected advanced properties can be designed by coating of ceramic powders prior to sintering. By variation of the core and coating material a large number of various powders and ceramic materials can be produced. Powders which react with the binder phase during sintering can be coated with stable materials. Thermal expansion of the ceramic materials can be adjusted by varying the coating thickness (ratio core/layer). Electrical and wear resistant properties can be optimized for electrical contacts. A fluidized bed reactor will be designed which allow the deposition of various coatings on ceramic powders. (author)

  20. Amorphous coatings deposited on aluminum alloy by plasma electrolytic oxidation

    Institute of Scientific and Technical Information of China (English)

    GUAN Yong-jun; XIA Yuan

    2005-01-01

    Amorphous [Al-Si-O] coatings were deposited on aluminum alloy by plasma electrolytic oxidation (PEO). The process parameters, composition, micrograph, and mechanical property of PEO amorphous coatings were investigated. It is found that the growth rate of PEO coatings reaches 4.44 μm/min if the current density is 0.9 mA/mm2. XRD results show that the PEO coatings are amorphous in the current density range of 0.3 - 0.9mA/mm2. EDS results show that the coatings are composed of O, Si and Al elements. SEM results show that the coatings are porous. Nano indentation results show that the hardness of the coatings is about 3 - 4 times of that of the substrate, while the elastic modulus is about the same with the substrate. Furthermore, a formation mechanism of amorphous PEO coatings was proposed.

  1. ICRF Impurity Behavior with Boron Coated Molybdenum Tiles in Alcator C-Mod

    International Nuclear Information System (INIS)

    Full text: Although ion cyclotron range of frequency (ICRF) heating is considered an excellent candidate for bulk heating, minimizing impurity production associated with ICRF operation, particularly with metallic plasma facing components (PFC), remains one of the primary challenges for ICRF utilization. In C-Mod and present experiments, boronization, an in-situ applied boron film, is utilized to control impurities and its effectiveness has a limited lifetime. In C-Mod, the lifetime has been observed to be proportional to integrated injected RF Joules and the degradation is faster than in equivalent ohmic heated discharges the ICRF is enhancing the erosion rate of the boron film. In an effort to identify important erosion and impurity source locations, we have vacuum plasma sprayed ∼ 100 microns of boron on molybdenum tiles from the outer divertor shelf, main plasma limiters, and the RF antennas. We have also modified the shape of the main plasma limiter and increased our spectroscopic monitoring diagnostics of the main plasma limiter. Finally, we have installed a set of probes to monitor the plasma potential and RF fields on field lines connected an antenna. For ICRF heated H-modes, the core molybdenum levels was significantly reduced and remained at low levels for increased integrated injected RF Joules. The core molybdenum levels also no longer scales with RF power in L-mode in contrast with previous results with boronization and molybdenum plasma facing components. Initial Post campaign analysis of the boron coating will also be presented. Boronization and impurity, typically nitrogen or neon, seeded discharges enabled high plasma and ICRF antenna performance. The boronization suggests that other impurity sources are important but are yet to be identified. Impurity seeding had two important effects: reduced core molybdenum levels and suppressed antenna faults due to arcs and injections from antenna structure. The lower core molybdenum level is surprising since

  2. Antireflection coatings on plastics deposited by plasma polymerization process

    Indian Academy of Sciences (India)

    K M K Srivatsa; M Bera; A Basu; T K Bhattacharya

    2008-08-01

    Antireflection coatings (ARCs) are deposited on the surfaces of optical elements like spectacle lenses to increase light transmission and improve their performance. In the ophthalmic industry, plastic lenses are rapidly displacing glass lenses due to several advantageous features. However, the deposition of ARCs on plastic lenses is a challenging task, because the plastic surface needs treatment for adhesion improvement and surface hardening before depositing the ARC. This surface treatment is usually done in a multi-stage process—exposure to energetic radiations, followed by deposition of a carbonyl hard coating by spin or dip coating processes, UV curing, etc. However, this treatment can also be done by plasma processes. Moreover, the plasma polymerization process allows deposition of optical films at room temperature, essential for plastics. The energetic ions in plasma processes provide similar effects as in ion assisted physical deposition processes to produce hard coatings, without requiring sophisticated ion sources. The plasma polymerization process is more economical than ion-assisted physical vapour deposition processes as regards equipment and source materials and is more cost-effective, enabling the surface treatment and deposition of the ARC in the same deposition system in a single run by varying the system parameters at each step. Since published results of the plasma polymerization processes developed abroad are rather sketchy and the techniques are mostly veiled in commercial secrecy, innovative and indigenous plasma-based techniques have been developed in this work for depositing the complete ARCs on plastic substrates.

  3. Application of flame spraying coatings of neutron-absorbing boron-polymer composite powder for spent nuclear fuel container

    International Nuclear Information System (INIS)

    The traditional shielding method was mostly to use a thicker shielding of lead plates, and cast reinforced concrete, etc., mainly by reducing the neutron speed and preventing the passage of neutrons. However, the problem of making or machining the thick protective layers cannot meet the development needs of the security of the nuclear power industry. Currently, most widely used nuclear protective materials are polyethylene plastic plates adding boron carbide, because of polyethylene containing a relatively high content of hydrogen atoms that is an effective neutron moderator by virtue of its scattering power, and boron carbide that is also a good thermal neutron absorber by means of huge thermal neutron absorbing cross section. In this regard, in the present work, polymer flame spraying coatings of neutron-absorbing boron containing polymer composite powder is developed for application in the field of spent nuclear fuel. Changes in the microstructure of the coating layer are discussed with respect to the content of boron carbide and the thickness of the coating layer in view of the neutron absorbing efficiency. In this work, polymer flame spraying coatings of neutron-absorbing boron containing polymer composite powder was developed for application in the field of spent nuclear fuel. From the observation of coating layer, B4C particles were distributed uniformly in the polymer matrix and the LDPE-B4C composite coating layer was joined well with Al substrate without any detachment. The thermal neutron absorbing property is enhanced with an increase in the coating thickness. A flame spraying coating method of boron-containing polymer composite powder is very effective way for the application in a spent nuclear fuel facility

  4. Modeling studies of the chemical vapor deposition of boron films from B 2H 6

    Science.gov (United States)

    Lamborn, Daniel R.; Snyder, David W.; Xi, X. X.; Redwing, Joan M.

    2007-02-01

    The effect of growth conditions on the chemical vapor deposition of boron thin films from diborane (B 2H 6) was investigated using a combination of experimental studies and computational fluid dynamics-based reactor modeling. A multi-physics computational model was developed to simulate the thermal-fluid environment in the reactor. The proposed chemistry model incorporated into the simulations includes gas-phase decomposition and formation of B 2H 6 and surface adsorption and reaction of borane (BH 3). The model accurately predicts the experimentally measured temperature and partial pressure dependence of the boron growth rate using the sticking coefficient of BH 3 on the growth surface as the only adjustable parameter in the calculations. The results indicate that at lower growth temperatures (500 °C) the growth rate is limited by mass transfer of BH 3 to the substrate surface. The studies of boron thin film growth are relevant to the deposition of superconducting MgB 2 thin films, in which B 2H 6 is used as the boron precursor.

  5. Boron Nitride Coated Carbon Nanotube Arrays with Enhanced Compressive Mechanical Property

    Science.gov (United States)

    Jing, Lin; Tay, Roland Yingjie; Li, Hongling; Tsang, Siu Hon; Tan, Dunlin; Zhang, Bowei; Tok, Alfred Iing Yoong; Teo, Edwin Hang Tong

    Vertically aligned carbon nanotube (CNT) array is one of the most promising energy dissipating materials due to its excellent temperature invariant mechanical property. However, the CNT arrays with desirable recoverability after compression is still a challenge. Here, we report on the mechanical enhancement of the CNT arrays reinforced by coating with boron nitride (BN) layers. These BN coated CNT (BN/CNT) arrays exhibit excellent compressive strength and recoverability as compared to those of the as-prepared CNT arrays which totally collapsed after compression. In addition, the BN coating also provides better resistance to oxidation due to its intrinsic thermal stability. This work presented here opens a new pathway towards tuning mechanical behavior of any arbitrary CNT arrays for promising potential such as damper, vibration isolator and shock absorber applications.

  6. Interfacial bond strength of electrophoretically deposited hydroxyapatite coatings on metals.

    Science.gov (United States)

    Wei, M; Ruys, A J; Swain, M V; Kim, S H; Milthorpe, B K; Sorrell, C C

    1999-07-01

    Hydroxyapatite (HAp) coatings were deposited onto substrates of metal biomaterials (Ti, Ti6Al4V, and 316L stainless steel) by electrophoretic deposition (EPD). Only ultra-high surface area HAp powder, prepared by the metathesis method 10Ca(NO3)2 + 6(NH4)2HPO4 + 8NH4OH), could produce dense coatings when sintered at 875-1000degreesC. Single EPD coatings cracked during sintering owing to the 15-18% sintering shrinkage, but the HAp did not decompose. The use of dual coatings (coat, sinter, coat, sinter) resolved the cracking problem. Scanning electron microscopy/energy dispersive spectroscopy (SEM/EDS) inspection revealed that the second coating filled in the "valleys" in the cracks of the first coating. The interfacial shear strength of the dual coatings was found, by ASTM F1044-87, to be approximately 12 MPa on a titanium substrate and approximately 22 MPa on 316L stainless steel, comparing quite favorably with the 34 MPa benchmark (the shear strength of bovine cortical bone was found to be 34 MPa). Stainless steel gave the better result since -316L (20.5 microm mK(-1)) > alpha-HAp (approximately 14 microm mK(-1)), resulting in residual compressive stresses in the coating, whereas alpha-titanium (approximately 10.3 microm mK(-1)) < alpha-HAp, resulting in residual tensile stresses in the coating. PMID:15348125

  7. Cracking and interfacial debonding of the Al–Si coating in hot stamping of pre-coated boron steel

    International Nuclear Information System (INIS)

    Highlights: • Cracking failure of the Al–Si coating in hot stamping process was investigated. • Microcracks initiated inside the coating during the austenitization. • Microcrack initiation in the hot deformation correlated to the Fe–Al intermetallics. • Macrocracks extended along the Mode I path led to the coating break into segments. • Macrocracks growth followed Mode II path resulted in the interfacial debonding. - Abstract: This study is focused on the mechanisms of cracks initiation, propagation and interfacial debonding of the Al–Si coating in hot stamping of the pre-coated boron steel. The investigation was performed isothermally at three deformation temperatures (700, 750, 800 °C) at a strain rate of 0.1/s. Cracking and interfacial debonding of the coating were observed with optical and scanning electron microscope, to reveal the damage evolution under applied tensile strains. Microstructures and phase inside the coating before and after austenitization were determined by energy dispersive spectroscopy and X-ray diffraction. The results indicate that austenitization led to micro-cracks and Kirkendall voids initiation inside the Al–Si coating because of thermal loading, and the cracks were arrested by α-Fe diffusion layer. When the coating on substrate system was submitted to the uniaxial tensile test, the surface coating exhibited multiple cracking normal to the tensile direction. The Kirkendall voids seemed to promote the macro-crack growth through the diffusion layer. The macro-cracks followed a Mode I path, leading to the coating deteriorates to cracked segments. The macro-cracks then continued to propagate following a Mode II path that along the diffusion layer/substrate interface because of shear stress transferred from the deformed substrate, resulting in the interfacial debonding of the coating segments. The crack density firstly increased with the increasing tensile strain and then reached saturation. Decreasing deformation

  8. Cracking and interfacial debonding of the Al–Si coating in hot stamping of pre-coated boron steel

    Energy Technology Data Exchange (ETDEWEB)

    Gui, Zhong-Xiang; Wang, Kai; Zhang, Yi-Sheng [College of Materials Science and Engineering, Huazhong University of Science and Technology, Wuhan 430074 (China); State Key Laboratory of Materials Processing and Die and Mould Technology, Huazhong University of Science and Technology, Wuhan 430074 (China); Zhu, Bin, E-mail: zhubin26@gmail.com [College of Materials Science and Engineering, Huazhong University of Science and Technology, Wuhan 430074 (China); State Key Laboratory of Materials Processing and Die and Mould Technology, Huazhong University of Science and Technology, Wuhan 430074 (China)

    2014-10-15

    Highlights: • Cracking failure of the Al–Si coating in hot stamping process was investigated. • Microcracks initiated inside the coating during the austenitization. • Microcrack initiation in the hot deformation correlated to the Fe–Al intermetallics. • Macrocracks extended along the Mode I path led to the coating break into segments. • Macrocracks growth followed Mode II path resulted in the interfacial debonding. - Abstract: This study is focused on the mechanisms of cracks initiation, propagation and interfacial debonding of the Al–Si coating in hot stamping of the pre-coated boron steel. The investigation was performed isothermally at three deformation temperatures (700, 750, 800 °C) at a strain rate of 0.1/s. Cracking and interfacial debonding of the coating were observed with optical and scanning electron microscope, to reveal the damage evolution under applied tensile strains. Microstructures and phase inside the coating before and after austenitization were determined by energy dispersive spectroscopy and X-ray diffraction. The results indicate that austenitization led to micro-cracks and Kirkendall voids initiation inside the Al–Si coating because of thermal loading, and the cracks were arrested by α-Fe diffusion layer. When the coating on substrate system was submitted to the uniaxial tensile test, the surface coating exhibited multiple cracking normal to the tensile direction. The Kirkendall voids seemed to promote the macro-crack growth through the diffusion layer. The macro-cracks followed a Mode I path, leading to the coating deteriorates to cracked segments. The macro-cracks then continued to propagate following a Mode II path that along the diffusion layer/substrate interface because of shear stress transferred from the deformed substrate, resulting in the interfacial debonding of the coating segments. The crack density firstly increased with the increasing tensile strain and then reached saturation. Decreasing deformation

  9. Studies on the influence of surface pre-treatments on electroless copper coating of boron carbide particles

    International Nuclear Information System (INIS)

    Boron carbide is one of the hard ceramic particles which find application as structural materials and neutron shielding material due to its high neutron capture cross section. Copper coating on boron carbide particle is essential for the synthesis of metal-ceramic composites with enhanced sinterability and dispersibility. Surface characteristics of the substrate and the coating parameters play a foremost role in the formation of effective electroless coating. The effect of surface pre-treatment conditions and pH on electroless copper coating of boron carbide particles has been studied. Surface pre-treatement of B4C when compared to acid treated and alkali treated particles were carried out. Uniform copper coating was observed at pH 12 in alkali treated particles when compared to others due to the effective removal of inevitable impurities during the production and processing of commercially available B4C. A threshold pH 11 was required for initiation of copper coating on boron carbide particles. The growth pattern of the copper coating also varies depending on the surface conditions from acicular to spherical morphology.

  10. Application of nitriding to electroless nickel–boron coatings: Chemical and structural effects; mechanical characterization; corrosion resistance

    International Nuclear Information System (INIS)

    Highlights: ► Nitriding of electroless nickel–boron coatings is possible and improves properties. ► Nitrided electroless nickel–boron coatings are harder than heat treated coatings. ► Nitrided electroless nickel–boron coatings have a good scratch test resistance. ► Nitrided Ni–B coatings have a better corrosion resistance than untreated coatings. -- Abstract: Electroless nickel–boron coatings, synthesized on mild steel, were submitted to nitridation treatments in varying conditions of pressure, temperature and atmosphere composition. One treatment was carried out under a reduced pressure of a nitrogen-based gas, the other under ambient pressure in a ammonia-based atmosphere. The modifications of the samples’ chemistry after those treatments were investigated by ICP-AES (Inductively Coupled Plasma-Atomic Emission Spectroscopy), GD-OES (Glow Discharge-Optical Emission Spectroscopy) and ToF-SIMS (Time of flight-Secondary Ions Mass Spectroscopy) analysis. Their structures and morphology were studied by X-ray diffraction (XRD), scanning electron microscopy (SEM) and optical microscopy. The mechanical properties of the samples were investigated by micro- and nanohardness measurements successively on the free surface of the sample and on polished cross-sections; their roughness and resistance to scratch test were measured. Electrochemical corrosion tests were also carried out. The effects of both treatments were then compared: after the treatment carried out under lowered pressure, the coatings are dense, present signs of solution hardening and are characterized by a high hardness (close to 1600 hv100). A combination layer is observable on the samples treated under an ammonia-based atmosphere. This outer layer possesses poorer mechanical properties but the inner layer of the coating presents properties similar to those of vacuum nitrided coatings. The corrosion resistance of the coatings is as good as that of heat treated coatings.

  11. Vanadium carbide coatings: deposition process and properties

    International Nuclear Information System (INIS)

    Vanadium carbide coatings on carbon and alloyed steels were produced by the method of diffusion saturation from the borax melt. Thickness of the vanadium carbide layer was 5-15 μm, depending upon the steel grade and diffusion saturation parameters. Microhardness was 20000-28000 MPa and wear resistance of the coatings under conditions of end face friction without lubrication against a mating body of WC-2Co was 15-20 times as high as that of boride coatings. Vanadium carbide coatings can operate in air at a temperature of up to 400 oC. They improve fatigue strength of carbon steels and decrease the rate of corrosion in sea and fresh water and in acid solutions. The use of vanadium carbide coatings for hardening of various types of tools, including cutting tools, allows their service life to be extended by a factor of 3 to 30. (author)

  12. Silver Nanoparticle-Deposited Boron Nitride Nanosheets as Fillers for Polymeric Composites with High Thermal Conductivity

    OpenAIRE

    Fangfang Wang; Xiaoliang Zeng; Yimin Yao; Rong Sun; Jianbin Xu; Ching-Ping Wong

    2016-01-01

    Polymer composites with high thermal conductivity have recently attracted much attention, along with the rapid development of the electronic devices toward higher speed and performance. However, a common method to enhance polymer thermal conductivity through an addition of high thermally conductive fillers usually cannot provide an expected value, especially for composites requiring electrical insulation. Here, we show that polymeric composites with silver nanoparticle-deposited boron nitride...

  13. Synthesis of boron-doped graphene monolayers using the sole solid feedstock by chemical vapor deposition.

    Science.gov (United States)

    Wang, Huan; Zhou, Yu; Wu, Di; Liao, Lei; Zhao, Shuli; Peng, Hailin; Liu, Zhongfan

    2013-04-22

    Substitutionally boron-doped monolayer graphene film is grown on a large scale by using a sole phenylboronic acid as the source in a low-pressure chemical vapor deposition system. The B-doped graphene film is a homogeneous monolayer with high crystalline quality, which exhibits a stable p-type doping behavior with a considerably high room-temperature carrier mobility of about 800 cm(2) V(-1) s(-1) . PMID:23463717

  14. Enhancement of thermal conductive pathway of boron nitride coated polymethylsilsesquioxane composite.

    Science.gov (United States)

    Kim, Gyungbok; Ryu, Seung Han; Lee, Jun-Tae; Seong, Ki-Hun; Lee, Jae Eun; Yoon, Phil-Joong; Kim, Bum-Sung; Hussain, Manwar; Choa, Yong-Ho

    2013-11-01

    We report here in the fabrication of enhanced thermal conductive pathway nanocomposites of boron nitride (BN)-coated polymethylsilsesquioxane (PMSQ) composite beads using isopropyl alcohol (IPA) as a mixing medium. Exfoliated and size-reduced boron nitride particles were successfully coated on the PMSQ beads and explained by surface charge differences. A homogeneous dispersion and coating of BN on the PMSQ beads using IPA medium was confirmed by SEM. Each condition of the composite powder was carried into the stainless still mould and then hot pressed in an electrically heated hot press machine. Three-dimensional percolation networks and conductive pathways created by exfoliated BN were precisely formed in the nanocomposites. The thermal conductivity of nanocomposites was measured by multiplying specific gravity, specific heat, and thermal diffusivity, based upon the laser flash method. Densification of the composite resulted in better thermal properties. For an epoxy reinforced composite with 30 vol% BN and PMSQ, a thermal conductivity of nine times higher than that of pristine PMSQ was observed. PMID:24245317

  15. Mechanical properties of monolayer coatings deposited by PVD techniques

    OpenAIRE

    L.A. Dobrzański; K. Lukaszkowicz; A. Zarychta

    2007-01-01

    Purpose: This research was done to investigate the mechanical properties of monolayer coatings (Ti/CrN,Ti/TiAlN, Ti/ZrN, CrN, TiAl/TiAlN, Zr/ZrN, TiN) deposited by PVD technique (reactive magnetron sputteringmethod) onto the substrate from the CuZn40Pb2 brass. A thin metallic layer was deposited prior to depositionof ceramic monolithic coatings to improve adhesion.Design/methodology/approach: The microstructure of the coatings was cross section examined using scanningelectron microscope. The ...

  16. Wear resistance and microstructural properties of Ni–Al/h-BN/WC–Co coatings deposited using plasma spraying

    International Nuclear Information System (INIS)

    Hexagonal boron nitride (h-BN) and tungsten carbide cobalt (WC–Co) were added to nickel aluminum alloy (Ni–Al) and deposited as plasma sprayed coatings to improve their tribological properties. The microstructure of the coatings was analyzed using a scanning electron microscope (SEM). Following wear test, the worn surface morphologies of the coatings were analyzed using a SEM to identify their fracture modes. The results of this study demonstrate that the addition of h-BN and WC–Co improved the properties of the coatings. Ni–Al/h-BN/WC–Co coatings with high hardness and favorable lubrication properties were deposited. - Highlights: • We mixed Ni–Al, h-BN and WC–Co powders and deposited them as composite coatings. • Adding WC–Co was found to increase the hardness and reduce the wear volume loss. • Adding h-BN was found to decrease the hardness and reduce the friction coefficient. • This composite coating was shown to have improved wear properties at 850 °C

  17. Wear resistance and microstructural properties of Ni–Al/h-BN/WC–Co coatings deposited using plasma spraying

    Energy Technology Data Exchange (ETDEWEB)

    Hsiao, W.T. [Materials and Chemical Research Laboratories, Industrial Technology Research Institute, Chutung 310, Taiwan (China); Su, C.Y., E-mail: cysu@ntut.edu.tw [Graduate Institute of Manufacturing Technology, National Taipei University of Technology, Taipei 106, Taiwan (China); Huang, T.S. [China Steel Corporation, Kaohsiung, Taiwan (China); Liao, W.H. [Materials and Chemical Research Laboratories, Industrial Technology Research Institute, Chutung 310, Taiwan (China); Nano Technology Laboratory, Department of Materials Engineering, National Chung Hsing University, Taichung 402, Taiwan (China)

    2013-05-15

    Hexagonal boron nitride (h-BN) and tungsten carbide cobalt (WC–Co) were added to nickel aluminum alloy (Ni–Al) and deposited as plasma sprayed coatings to improve their tribological properties. The microstructure of the coatings was analyzed using a scanning electron microscope (SEM). Following wear test, the worn surface morphologies of the coatings were analyzed using a SEM to identify their fracture modes. The results of this study demonstrate that the addition of h-BN and WC–Co improved the properties of the coatings. Ni–Al/h-BN/WC–Co coatings with high hardness and favorable lubrication properties were deposited. - Highlights: • We mixed Ni–Al, h-BN and WC–Co powders and deposited them as composite coatings. • Adding WC–Co was found to increase the hardness and reduce the wear volume loss. • Adding h-BN was found to decrease the hardness and reduce the friction coefficient. • This composite coating was shown to have improved wear properties at 850 °C.

  18. Radio-frequency sputter deposition of boron nitride based thin films

    International Nuclear Information System (INIS)

    Thin films (∼2 μm) of boron nitride, titanium boron nitride, and titanium aluminum boron nitride have been grown on molybdenum, niobium, and cemented carbide substrates employing nonreactive as well as reactive rf magnetron sputter deposition from either a BN, a TiN-BN, or a TiN--AlN--BN target. Substrates have been rf biased, with dc potentials up to -200 V. By means of nonreactive sputtering mixed-phase structures with dominant phases B48B2N2 (using a BN target), or B48B2N2 and hexagonal Ti--B--N (using a TiN--BN or a TiN--AlN--BN target) are formed. Reactive deposition leads to the existence of hexagonal BN in all deposition modes. In the cases of Ti--B--N and Ti--Al--B--N films this phase is accompanied by fcc Ti--B--N. SEM cross sections revealed very fine grained to fracture-amorphous film structures. Hardness measurements gave the following maximum HV 0.02 values: B--N films 2800, Ti--B--N films 2750, and Ti--Al--B--N films 1650

  19. Boron-coated straws as a replacement for 3He-based neutron detectors

    Science.gov (United States)

    Lacy, Jeffrey L.; Athanasiades, Athanasios; Sun, Liang; Martin, Christopher S.; Lyons, Tom D.; Foss, Michael A.; Haygood, Hal B.

    2011-10-01

    US and international government efforts to equip major seaports with large area neutron detectors, aimed to intercept the smuggling of nuclear materials, have precipitated a critical shortage of 3He gas. It is estimated that the annual demand of 3He for US security applications alone is more than the worldwide supply. This is strongly limiting the prospects of neutron science, safeguards, and other applications that rely heavily on 3He-based detectors. Clearly, alternate neutron detection technologies that can support large sensitive areas, and have low gamma sensitivity and low cost must be developed. We propose a low-cost technology based on long copper tubes (straws), coated on the inside with a thin layer of 10B-enriched boron carbide ( 10B 4C). In addition to the high abundance of boron on Earth and low cost of 10B enrichment, the boron-coated straw (BCS) detector offers distinct advantages over conventional 3He-based detectors, and alternate technologies such as 10BF 3 tubes and 10B-coated rigid tubes. These include better distribution inside moderator assemblies, many-times faster electronic signals, no pressurization, improved gamma-ray rejection, no toxic or flammable gases, and ease of serviceability. We present the performance of BCS detectors dispersed in a solid plastic moderator to address the need for portal monitoring. The design adopts the outer dimensions of currently deployed 3He-based monitors, but takes advantage of the small BCS diameter to achieve a more uniform distribution of neutron converter throughout the moderating material. We show that approximately 63 BCS detectors, each 205 cm long, distributed inside the moderator, can match or exceed the detection efficiency of typical monitors fitted with a 5 cm diameter 3He tube, 187 cm long, pressurized to 3 atm.

  20. Boron-coated straws as a replacement for {sup 3}He-based neutron detectors

    Energy Technology Data Exchange (ETDEWEB)

    Lacy, Jeffrey L., E-mail: jlacy@proportionaltech.com [Proportional Technologies, Inc., 8022 El Rio Street, Houston, TX 77054 (United States); Athanasiades, Athanasios; Sun, Liang; Martin, Christopher S.; Lyons, Tom D.; Foss, Michael A.; Haygood, Hal B. [Proportional Technologies, Inc., 8022 El Rio Street, Houston, TX 77054 (United States)

    2011-10-01

    US and international government efforts to equip major seaports with large area neutron detectors, aimed to intercept the smuggling of nuclear materials, have precipitated a critical shortage of {sup 3}He gas. It is estimated that the annual demand of {sup 3}He for US security applications alone is more than the worldwide supply. This is strongly limiting the prospects of neutron science, safeguards, and other applications that rely heavily on {sup 3}He-based detectors. Clearly, alternate neutron detection technologies that can support large sensitive areas, and have low gamma sensitivity and low cost must be developed. We propose a low-cost technology based on long copper tubes (straws), coated on the inside with a thin layer of {sup 10}B-enriched boron carbide ({sup 10}B{sub 4}C). In addition to the high abundance of boron on Earth and low cost of {sup 10}B enrichment, the boron-coated straw (BCS) detector offers distinct advantages over conventional {sup 3}He-based detectors, and alternate technologies such as {sup 10}BF{sub 3} tubes and {sup 10}B-coated rigid tubes. These include better distribution inside moderator assemblies, many-times faster electronic signals, no pressurization, improved gamma-ray rejection, no toxic or flammable gases, and ease of serviceability. We present the performance of BCS detectors dispersed in a solid plastic moderator to address the need for portal monitoring. The design adopts the outer dimensions of currently deployed {sup 3}He-based monitors, but takes advantage of the small BCS diameter to achieve a more uniform distribution of neutron converter throughout the moderating material. We show that approximately 63 BCS detectors, each 205 cm long, distributed inside the moderator, can match or exceed the detection efficiency of typical monitors fitted with a 5 cm diameter {sup 3}He tube, 187 cm long, pressurized to 3 atm.

  1. Electro-spark deposited coatings for protection of materials

    Energy Technology Data Exchange (ETDEWEB)

    Johnson, R.N. [Battelle Pacific Northwest Lab., Richland, WA (United States)

    1995-08-01

    Electro-Spark Deposition (ESD) is a micro-welding process that uses short duration, high-current electrical pulses to deposit or alloy a consumable electrode material onto a metallic substrate. The coating is fused (metallurgically bonded) to the substrate with such a low total heat input that the bulk substrate material remains at or near ambient temperature. Rapid solidification of the deposit typically results in an extremely fine-grained deposit that may be amorphous for some materials. Nearly any electrically conductive metal, alloy or cermet can be applied to metallic substrates. The ESD process allows multi-layer coatings to be built-up using different materials to create graded structures or surface compositions that would be difficult to achieve by other means. A series of iron-aluminide coatings based on Fe{sub 3}Al and FeAl in combination with refractory metal diffusion-barrier coatings and supplementary additions of other elements are in corrosion testing at ANL. The most recent FeAl coatings are showing a factor of three better corrosion performance than the best previous coatings. Technology transfer activities are a significant portion of the ESD program effort. Notable successes now include the start-up of a new business to commercialize the ESD technology, major new applications in gas turbine engines and steam turbine blade coatings, and in military, medical, metal-working, and recreational equipment applications.

  2. Structure And Properties Of PVD Coatings Deposited On Cermets

    Directory of Open Access Journals (Sweden)

    Żukowska L.

    2015-06-01

    Full Text Available The main aim of the research is the investigation of the structure and properties of single-layer and gradient coatings of the type (Ti,AlN and Ti(C,N deposited by physical vapour deposition technology (PVD on the cermets substrate.

  3. Coating material innovation in conjunction with optimized deposition technologies

    International Nuclear Information System (INIS)

    Concentrating on physical vapour deposition methods several examples of recently developed coating materials for optical applications were studied for film deposition with optimized coating technologies: mixed evaporation materials for ion assisted deposition with modern plasma ion sources, planar metal and oxide sputter targets for Direct Current (DC) and Mid-Frequency (MF) pulsed sputter deposition and planar and rotatable sputter targets of transparent conductive oxides (TCO) for large-area sputter deposition. Films from specially designed titania based mixed evaporation materials deposited with new plasma ion sources and possible operation with pure oxygen showed extended ranges of the ratio between refractive index and structural film stress, hence there is an increased potential for the reduction of the total coating stress in High-Low alternating stacks and for coating plastics. DC and MF-pulsed sputtering of niobium metal and suboxide targets for optical coatings yielded essential benefits of the suboxide targets in a range of practical coating conditions (for absent in-situ post-oxidation ability): higher refractive index and deposition rate, better reproducibility and easier process control, and the potential for co-deposition of several targets. Technological progress in the manufacture of rotatable indium tin oxide (ITO) targets with regard to higher wall-thickness and density was shown to be reflected in higher material stock and coater up-time, economical deposition rates and stable process behaviour. Both for the rotatable ITO targets and higher-dense aluminum-doped zinc oxide (AZO) planar targets values of film transmittance and resistivity were in the range of the best values industrially achieved for films from the respective planar targets. The results for the rotatable ITO and planar AZO targets point to equally optimized process and film properties for the optimized rotatable AZO targets currently in testing

  4. Static tensile and tensile creep testing of four boron nitride coated ceramic fibers at elevated temperatures

    Science.gov (United States)

    Coguill, Scott L.; Adams, Donald F.; Zimmerman, Richard S.

    1989-01-01

    Six types of uncoated ceramic fibers were static tensile and tensile creep tested at various elevated temperatures. Three types of boron nitride coated fibers were also tested. Room temperature static tensile tests were initially performed on all fibers, at gage lengths of 1, 2, and 4 inches, to determine the magnitude of end effects from the gripping system used. Tests at one elevated temperature, at gage lengths of 8 and 10 inches, were also conducted, to determine end effects at elevated temperatures. Fiber cross sectional shapes and areas were determined using scanning electron microscopy. Creep testing was typically performed for 4 hours, in an air atmosphere.

  5. Coating particles by chemical vapor deposition in fluidized bed reactors

    International Nuclear Information System (INIS)

    A technique to deposit a thin, adherent, uniformly dispersed coating onto the individual particles in a batch of granular or powdered material is described. We have been able to apply successfully a number of coatings to a variety of particulate materials using a fluidized-bed chemical vapor deposition (CVD) technique. By means of this technique we used tri-isobutylaluminum to apply adherent coatings of aluminum on powdered mica and powdered nickel. The powdered mica was also coated with titanium in a fluidized bed reactor in which titanium precursors were generated in situ by the reaction between HCl and metallic titanium. Post treatment of the titanium coated mica with ammonia produced agglomerates coated with TiN. These systems demonstrate the potential utility of the fluidized bed reactor for depositing a variety of coatings onto metallic and non-metallic dispersed materials. Preparation of such coated powders is likely to be valuable in a variety of industrial applications, such as the manufacture of composite structures. (orig.)

  6. Structure of monolayer coatings deposited by PVD techniques

    Directory of Open Access Journals (Sweden)

    L.A. Dobrzański

    2006-08-01

    Full Text Available Purpose: The aim of the research is the investigation of the structure of coatings deposited by PVD technique(reactive magnetron sputtering method onto the substrate from the CuZn40Pb2 brass.Design/methodology/approach: Microstructure was characterised using optical metallography, scanning andtransmission electron microscopy.Findings: The hard PVD coatings deposited by reactive magnetron sputtering method demonstrate structurecomposed of fine crystallites. In case of the monolayer coatings the columnar structure occurs. Examinations of thePVD coating textures reveal that in most cases they have the binary textures {111} and {100} or {110} and {311}.Research limitations/implications: In order to evaluate with more detail the possibility of applying thesecoatings in tools, further investigations should be concentrated on the determination of the mechanical andtribological properties of the coatings.Originality/value: The paper contributes to better understanding and recognition the structure of thin coatingsdeposited by PVD techniques.

  7. Electrolyte for deposition of coatings from nickel-tungsten alloy

    International Nuclear Information System (INIS)

    A new electrolyte to deposite coatings of nickel-tungsten alloy is produced. To increase microhardness of the coatings at the expense of tungsten content increase it contains additionally potassium iodide, and as a salt of tungstic acid-ammonium tungstate. The invention can be used when manufacturing strain-resistant, threshold strain-resistant, impulse, mixing and SHF-diodes on the basis of silicon. It is shown, that the electrolyte suggested permitted to achieve a two-time increase in the coating microhardness at the expense of tungstent increase in the coating

  8. Opening of triangular hole in triangular-shaped chemical vapor deposited hexagonal boron nitride crystal

    OpenAIRE

    Sharma, Subash; Kalita, Golap; Vishwakarma, Riteshkumar; Zulkifli, Zurita; Tanemura, Masaki

    2015-01-01

    In-plane heterostructure of monolayer hexagonal boron nitride (h-BN) and graphene is of great interest for its tunable bandgap and other unique properties. Here, we reveal a H2-induced etching process to introduce triangular hole in triangular-shaped chemical vapor deposited individual h-BN crystal. In this study, we synthesized regular triangular-shaped h-BN crystals with the sizes around 2-10 μm on Cu foil by chemical vapor deposition (CVD). The etching behavior of individual h-BN crystal w...

  9. Mechanical properties of monolayer coatings deposited by PVD techniques

    Directory of Open Access Journals (Sweden)

    L.A. Dobrzański

    2007-01-01

    Full Text Available Purpose: This research was done to investigate the mechanical properties of monolayer coatings (Ti/CrN,Ti/TiAlN, Ti/ZrN, CrN, TiAl/TiAlN, Zr/ZrN, TiN deposited by PVD technique (reactive magnetron sputteringmethod onto the substrate from the CuZn40Pb2 brass. A thin metallic layer was deposited prior to depositionof ceramic monolithic coatings to improve adhesion.Design/methodology/approach: The microstructure of the coatings was cross section examined using scanningelectron microscope. The residual stress was obtained from the parabolic deflection of the samples, after the coatingdeposition applying Stoney’s equation. The microhardness and Young’s modulus tests were made on the dynamicultra-microhardness tester. Tests of the coatings’ adhesion to the substrate material were made using the scratch test.Findings: Obtained results show that all the coatings are in a state of compressive residual stress. The stiffnessof the examined coatings is between 224 ÷ 330 mN/μm, while Young’s modulus is between 258 ÷ 348 GPa.Concerning the adhesion of the coatings measured by scratch test, it has been stated that the critical load LC2for coatings, deposited onto the brass ranges from 41 to 57 N.Research limitations/implications: In order to evaluate with more detail the possibility of applying thesecoatings in products used in the building and power industries, further investigations should be concentrated onthe determination of the tribological properties of the coatings.Originality/value: The paper contributes to better understanding and recognition the structure of thin coatingsdeposited by PVD techniques. It should be stressed that the mechanical properties of the PVD coatings obtained inthis work are very encouraging and therefore their application for products manufactured at mass scale is possiblein all cases where reliable, very hard and abrasion resistant coatings, deposited onto brass substrate are needed.

  10. Methyldichloroborane evidenced as an intermediate in the chemical vapour deposition synthesis of boron carbide.

    Science.gov (United States)

    Reinisch, G; Patel, S; Chollon, G; Leyssale, J-M; Alotta, D; Bertrand, N; Vignoles, G L

    2011-09-01

    The most recent ceramic-matrix composites (CMC) considered for long-life applications as thermostructural parts in aerospace propulsion contain, among others, boron-rich phases like boron carbide. This compound is prepared by thermal Chemical Vapour Infiltration (CVI), starting from precursors like boron halides and hydrocarbons. We present a study aiming at a precise knowledge of the gas-phase composition in a hot-zone LPCVD reactor fed with BCl3, CH4 and H2, which combines experimental and theoretical approaches. This work has brought strong evidences of the presence of Methydichloroborane (MDB, BCl2CH3) in the process. It is demonstrated that this intermediate, the presence of which had never been formally proved before, appears for processing temperatures slightly lower than the deposition temperature of boron carbide. The study features quantum chemical computations, which provide several pieces of information like thermochemical and kinetic data, as well as vibration and rotation frequencies, reaction kinetics computations, and experimental gas-phase characterization of several species by FTIR, for several processing parameter sets. The main results are presented, and the place of MDB in the reaction scheme is discussed. PMID:22097577

  11. Plasma deposition of boron films with high growth rate and efficiency using carborane

    International Nuclear Information System (INIS)

    The injection of carborane (C2B10H12) on the PISCES-B linear plasma device has been used to produce boron containing films on various target species. Film growth rates achieved are extremely high (up to 30 nm/s) compared to those typically found for glow discharges (∼0.01 nm/s). For low-Z target materials (C and Al) the film production is highly efficient, with the boron film growth rate comparable to the incident ion flux and the injection rate of boron atoms. The boron to carbon ratio is 3.0-3.6 for these films. Similarly high growth rates (∼10 nm/s) are obtained with high-Z target (W), but with lower deposition efficiency and higher B/C film ratio. The high film growth rate/efficiency are apparently linked to the high degree of carborane ionization and dissociation caused by the ∼40 eV PISCES-B plasma, compared with T<1 eV plasmas of glow discharges. This technique opens the possibility of continuously producing protective B films in thermonuclear devices where net erosion rates approach 10 nm/s

  12. Deposition of copper coatings in a magnetron with liquid target

    International Nuclear Information System (INIS)

    Copper coatings were deposited on monocrystalline Si substrates using a magnetron discharge with a liquid cathode in the metal vapour plasma. During the deposition, the bias voltage in the range from 0 V to–400 V was applied to the substrate. The prepared films were investigated by a scanning electron microscope, and their adhesive properties were studied using a scratch tester. It was demonstrated that the adhesion of the deposited films strongly depends on the bias voltage and varies in a wide range

  13. Deposition of copper coatings in a magnetron with liquid target

    Energy Technology Data Exchange (ETDEWEB)

    Tumarkin, A. V., E-mail: sanyahrustal@mail.ru; Kaziev, A. V.; Kolodko, D. V.; Pisarev, A. A.; Kharkov, M. M.; Khodachenko, G. V. [National Research Nuclear University MEPhI (Moscow Engineering Physics Institute) (Russian Federation)

    2015-12-15

    Copper coatings were deposited on monocrystalline Si substrates using a magnetron discharge with a liquid cathode in the metal vapour plasma. During the deposition, the bias voltage in the range from 0 V to–400 V was applied to the substrate. The prepared films were investigated by a scanning electron microscope, and their adhesive properties were studied using a scratch tester. It was demonstrated that the adhesion of the deposited films strongly depends on the bias voltage and varies in a wide range.

  14. Deposition of copper coatings in a magnetron with liquid target

    Science.gov (United States)

    Tumarkin, A. V.; Kaziev, A. V.; Kolodko, D. V.; Pisarev, A. A.; Kharkov, M. M.; Khodachenko, G. V.

    2015-12-01

    Copper coatings were deposited on monocrystalline Si substrates using a magnetron discharge with a liquid cathode in the metal vapour plasma. During the deposition, the bias voltage in the range from 0 V to-400 V was applied to the substrate. The prepared films were investigated by a scanning electron microscope, and their adhesive properties were studied using a scratch tester. It was demonstrated that the adhesion of the deposited films strongly depends on the bias voltage and varies in a wide range.

  15. Fabrication and characterization of silicon based thermal neutron detector with hot wire chemical vapor deposited boron carbide converter

    International Nuclear Information System (INIS)

    In order to utilize the well established silicon detector technology for neutron detection application, a silicon based thermal neutron detector was fabricated by integrating a thin boron carbide layer as a neutron converter with a silicon PIN detector. Hot wire chemical vapor deposition (HWCVD), which is a low cost, low temperature process for deposition of thin films with precise thickness was explored as a technique for direct deposition of a boron carbide layer over the metalized front surface of the detector chip. The presence of B-C bonding and 10B isotope in the boron carbide film were confirmed by Fourier transform infrared spectroscopy and secondary ion mass spectrometry respectively. The deposition of HWCVD boron carbide layer being a low temperature process was observed not to cause degradation of the PIN detector. The response of the detector with 0.2 µm and 0.5 µm thick boron carbide layer was examined in a nuclear reactor. The pulse height spectrum shows evidence of thermal neutron response with signature of (n, α) reaction. The results presented in this article indicate that HWCVD boron carbide deposition technique would be suitable for low cost industrial fabrication of PIN based single element or 1D/2D position sensitive thermal neutron detectors

  16. Fabrication and characterization of silicon based thermal neutron detector with hot wire chemical vapor deposited boron carbide converter

    Science.gov (United States)

    Chaudhari, Pradip; Singh, Arvind; Topkar, Anita; Dusane, Rajiv

    2015-04-01

    In order to utilize the well established silicon detector technology for neutron detection application, a silicon based thermal neutron detector was fabricated by integrating a thin boron carbide layer as a neutron converter with a silicon PIN detector. Hot wire chemical vapor deposition (HWCVD), which is a low cost, low temperature process for deposition of thin films with precise thickness was explored as a technique for direct deposition of a boron carbide layer over the metalized front surface of the detector chip. The presence of B-C bonding and 10B isotope in the boron carbide film were confirmed by Fourier transform infrared spectroscopy and secondary ion mass spectrometry respectively. The deposition of HWCVD boron carbide layer being a low temperature process was observed not to cause degradation of the PIN detector. The response of the detector with 0.2 μm and 0.5 μm thick boron carbide layer was examined in a nuclear reactor. The pulse height spectrum shows evidence of thermal neutron response with signature of (n, α) reaction. The results presented in this article indicate that HWCVD boron carbide deposition technique would be suitable for low cost industrial fabrication of PIN based single element or 1D/2D position sensitive thermal neutron detectors.

  17. Fabrication and characterization of silicon based thermal neutron detector with hot wire chemical vapor deposited boron carbide converter

    Energy Technology Data Exchange (ETDEWEB)

    Chaudhari, Pradip, E-mail: pradipcha@gmail.com [Semiconductor Thin Films and Plasma Processing Laboratory, Department of Metallurgical Engineering and Materials Science, Indian Institute of Technology Bombay, Powai, Mumbai – 400076 (India); Singh, Arvind, E-mail: arvindsingh1884@gmail.com [Electronics Division, Bhabha Atomic Research Centre, Trombay, Mumbai – 400085 (India); Topkar, Anita, E-mail: anita.topkar@gmail.com [Electronics Division, Bhabha Atomic Research Centre, Trombay, Mumbai – 400085 (India); Dusane, Rajiv, E-mail: rodusane@iitb.ac.in [Semiconductor Thin Films and Plasma Processing Laboratory, Department of Metallurgical Engineering and Materials Science, Indian Institute of Technology Bombay, Powai, Mumbai – 400076 (India)

    2015-04-11

    In order to utilize the well established silicon detector technology for neutron detection application, a silicon based thermal neutron detector was fabricated by integrating a thin boron carbide layer as a neutron converter with a silicon PIN detector. Hot wire chemical vapor deposition (HWCVD), which is a low cost, low temperature process for deposition of thin films with precise thickness was explored as a technique for direct deposition of a boron carbide layer over the metalized front surface of the detector chip. The presence of B-C bonding and {sup 10}B isotope in the boron carbide film were confirmed by Fourier transform infrared spectroscopy and secondary ion mass spectrometry respectively. The deposition of HWCVD boron carbide layer being a low temperature process was observed not to cause degradation of the PIN detector. The response of the detector with 0.2 µm and 0.5 µm thick boron carbide layer was examined in a nuclear reactor. The pulse height spectrum shows evidence of thermal neutron response with signature of (n, α) reaction. The results presented in this article indicate that HWCVD boron carbide deposition technique would be suitable for low cost industrial fabrication of PIN based single element or 1D/2D position sensitive thermal neutron detectors.

  18. Synthesis of few-layer, large area hexagonal-boron nitride by pulsed laser deposition

    Energy Technology Data Exchange (ETDEWEB)

    Glavin, Nicholas R. [Nanoelectronic Materials Branch, Air Force Research Laboratory, Wright-Patterson AFB, Dayton, OH 45433 (United States); School of Mechanical Engineering and Birck Nanotechnology Center, Purdue University, West Lafayette, IN 47907 (United States); Jespersen, Michael L. [Nanoelectronic Materials Branch, Air Force Research Laboratory, Wright-Patterson AFB, Dayton, OH 45433 (United States); University of Dayton Research Institute, 300 College Park, Dayton, OH 45469 (United States); Check, Michael H. [Nanoelectronic Materials Branch, Air Force Research Laboratory, Wright-Patterson AFB, Dayton, OH 45433 (United States); Hu, Jianjun [Nanoelectronic Materials Branch, Air Force Research Laboratory, Wright-Patterson AFB, Dayton, OH 45433 (United States); University of Dayton Research Institute, 300 College Park, Dayton, OH 45469 (United States); Hilton, Al M. [Nanoelectronic Materials Branch, Air Force Research Laboratory, Wright-Patterson AFB, Dayton, OH 45433 (United States); Wyle Laboratories, Dayton, OH 45433 (United States); Fisher, Timothy S. [School of Mechanical Engineering and Birck Nanotechnology Center, Purdue University, West Lafayette, IN 47907 (United States); Voevodin, Andrey A. [Nanoelectronic Materials Branch, Air Force Research Laboratory, Wright-Patterson AFB, Dayton, OH 45433 (United States)

    2014-12-01

    Pulsed laser deposition (PLD) has been investigated as a technique for synthesis of ultra-thin, few-layer hexagonal boron nitride (h-BN) thin films on crystalline highly ordered pyrolytic graphite (HOPG) and sapphire (0001) substrates. The plasma-based processing technique allows for increased excitations of deposited atoms due to background nitrogen gas collisional ionizations and extended resonance time of the energetic species presence at the condensation surface. These processes permit growth of thin, polycrystalline h-BN at 700 °C, a much lower temperature than that required by traditional growth methods. Analysis of the as-deposited films reveals epitaxial-like growth on the nearly lattice matched HOPG substrate, resulting in a polycrystalline h-BN film, and amorphous BN (a-BN) on the sapphire substrates, both with thicknesses of 1.5–2 nm. Stoichiometric films with boron-to-nitrogen ratios of unity were achieved by adjusting the background pressure within the deposition chamber and distance between the target and substrate. The reduction in deposition temperature and formation of stoichiometric, large-area h-BN films by PLD provide a process that is easily scaled-up for two-dimensional dielectric material synthesis and also present a possibility to produce very thin and uniform a-BN. - Highlights: • PLD was used to synthesize boron nitride thin films on HOPG and sapphire substrates. • Lattice matched substrate allowed for formation of polycrystalline h-BN. • Nitrogen gas pressure directly controlled film chemistry and structure. • Technique allows for ultrathin, uniform films at reduced processing temperatures.

  19. Boron

    International Nuclear Information System (INIS)

    The trace element boron (B) is of interest in reclamation situations for several reasons. It plays an essential through largely unidentified role in the growth of higher plants. In argronomic situations B deficiencies are common, and deficiencies in reclamation situations have been suggested but not documented. Among micronutrients, B is unique because the range from deficient concentrations to toxic concentrations either in the soil solution or in plant tissue is narrower than for any other micronutrient. In reclamation situations excessive amounts of B can occur in the soil or in near-surface mining wastes and thus interfere with reclamation objectives, especially in arid and semiarid regions. Also, B is mobile and appears subject to both upward transport (and possible contamination of overlying material) and downward transport (and possible contamination of surface water and groundwater)

  20. Collimated Magnetron Sputter Deposition for Mirror Coatings

    DEFF Research Database (Denmark)

    Vickery, A.; Cooper-Jensen, Carsten P.; Christensen, Finn Erland;

    2008-01-01

    At the Danish National Space Center (DNSC), a planar magnetron sputtering chamber has been established as a research and production coating facility for curved X-ray mirrors for hard X-ray optics for astronomical X-ray telescopes. In the following, we present experimental evidence that a collimat......At the Danish National Space Center (DNSC), a planar magnetron sputtering chamber has been established as a research and production coating facility for curved X-ray mirrors for hard X-ray optics for astronomical X-ray telescopes. In the following, we present experimental evidence that a...

  1. Platinum metals coatings by vacuum deposition processes

    International Nuclear Information System (INIS)

    The technique of evaporation by electron bombardment is used to obtain thick coatings of Pd, Pt and Ir on substrates in Ni, mild steel, stainless steel, Ti, Ta, W and graphite. Vapor condensation is effected in 3 different ways: under vacuum (VD), under residual pressure of argon (PD) and by ion plating (polarization tension of substrates Vc<=5kV). The temperature field of the substrates is between 100 and 800 deg C. The coatings are examined for adherence to the substrate and morphological characteristics

  2. Plasma Processes : Microwave plasma deposition of diamond like carbon coatings

    Indian Academy of Sciences (India)

    D S Patil; K Ramachandran; N Venkatramani; M Pandey; R D'Cunha

    2000-11-01

    The promising applications of the microwave plasmas have been appearing in the fields of chemical processes and semiconductor manufacturing. Applications include surface deposition of all types including diamond/diamond like carbon (DLC) coatings, etching of semiconductors, promotion of organic reactions, etching of polymers to improve bonding of the other materials etc. With a 2.45 GHz, 700 W, microwave induced plasma chemical vapor deposition (CVD) system set up in our laboratory we have deposited diamond like carbon coatings. The microwave plasma generation was effected using a wave guide single mode applicator. We have deposited DLC coatings on the substrates like stainless steel, Cu–Be, Cu and Si. The deposited coatings have been characterized by FTIR, Raman spectroscopy and ellipsometric techniques. The results show that we have achieved depositing ∼ 95% sp3 bonded carbon in the films. The films are uniform with golden yellow color. The films are found to be excellent insulators. The ellipsometric measurements of optical constant on silicon substrates indicate that the films are transparent above 900 nm.

  3. Control of Crud and Boron Deposition for AOA Prevention

    International Nuclear Information System (INIS)

    Ο Understand effects of water chemistry variables on AOA and investigate AOA mechanism Ο Mitigate AOA in terms of water chemistry control AOA(Axial Offset Anomaly) has been reported in many PWR plants in the world, including Korea, especially in the plants of higher burn-up and longer cycle operation or power up-rate. A test loop has been designed and made by KAERI, in order to investigate and mitigate AOA problems in Korea. This project included the study of hydrodynamic simulation and the modeling about AOA. The analysis of radioactive crud was performed to investigate of NPPs primary water chemical effect on AOA and to reduce the radioactive dose rate. The present primary water chemistry guideline of EPRI is to operate NPPs with AOA in the condition of initial 3.5 ppm Li and pH 7.1. However, the tests in this project indicate that the amount of deposit on fuel cladding can be reduced when an appropriate water chemistry strategy is applied. High pH water chemistry in the beginning of operation is recommended based on the results of this project

  4. Electron cyclotron resonance plasma deposition of cubic boron nitride using N-trimethylborazine

    International Nuclear Information System (INIS)

    N-Trimethylborazine has been used as precursor in a downstream electron cyclotron resonance (ECR) plasma process to deposit cubic boron nitride (c-BN). N-Trimethylborazine ((CH3-N-B-H)3) is a non-corrosive and non-explosive liquid with a low toxicity. As plasma gas an argon-nitrogen mixture was used and N-trimethylborazine vapour was fed into the downstream region of the ECR plasma source. BN deposits on silicon (111) were characterized by IR spectroscopy, electron probe microanalysis and X-ray diffraction. The formation of nanocrystalline c-BN depends strongly on the process parameters and requires a substrate temperature of above 800 C. Furthermore, the application of a negative substrate bias-in our experiments achieved with a low frequency (100-450 kHz) generator-is essential to increase the c-BN fraction of the deposit. As shown by IR spectroscopy, a stepwise transition from hexagonal BN into wurtzite-type BN and finally into c-BN takes place by changing the deposition conditions. From these observations some conclusions concerning the growth mechanism of c-BN can be derived. Owing to the merits of N-trimethylborazine, its processing-compared with that of diborane or boron trihalides-is uncomplicated and promising for future applications of c-BN. (orig.)

  5. Plasma deposition of cubic boron nitride films from non-toxic material at low temperatures

    International Nuclear Information System (INIS)

    Boron nitride has become the focus of a considerable amount of interest because of its properties which relate closely to those of carbon. In particular, the cubic nitride phase has extreme hardness and very high thermal conductivity similar to the properties of diamond. The conventional methods of synthesis use the highly toxic and inflammable gas diborane (B2H6) as the reactant material. A study has been made of the deposition of thin films of boron nitride (BN) using non-toxic material by the plasma-assisted chemical vapour deposition technique. The source material was borane-ammonia (BH3-NH3) which is a crystalline solid at room temperature with a high vapour pressure. The BH3-NH3 vapour was decomposed in a 13.56 MHz nitrogen plasma coupled either inductively or capacitively with the system. The composition of the films was assessed by measuring their IR absorption when deposited on silicon and KBr substrates. The hexagonal (graphitic) and cubic (diamond-like) allotropes can be distinguished by their characteristic absorption bands which occur at 1365 and 780 cm-1 (hexagonal) and 1070 cm-1 (cubic). We have deposited BN films consisting of a mixture of hexagonal and cubic phases; the relative content of the cubic phase was found to be directly dependent on r.f. power and substrate bias. (orig.)

  6. Nanocrystalline Pd alloy films coated by electroless deposition.

    Science.gov (United States)

    Strukov, G V; Strukova, G K; Batov, I E; Sakharov, M K; Kudrenko, E A; Mazilkin, A A

    2011-10-01

    The structures of palladium and palladium alloys thin films deposited from organic electrolytes onto metallic substrates by electroless plating method have been investigated. The coatings are dense, pore-free 0.005-1 microm thick films with high adhesive strength to the substrate surface. EDX, XRD, SEM and TEM methods were used to determine the composition and structure of alloy coatings of the following binary systems: Pd-Au, Pd-Ag, Pd-Ni, Pd-Pb, and ternary system Pd-Au-Ni. The coatings of Pd-Au, Pd-Ag and Pd-Ni have a solid solution structure, whereas Pd-Pb is intermetallic compound. It has been found that the deposited films consist of nanocrystalline grains with sizes in the range of 11-35 nm. Scanning and transmission electron microscopy investigations reveal the existence of clusters formed by nanocrystalline grains. The origin for the formation of nanocrystalline structures of coating films is discussed. PMID:22400291

  7. Osteogenic responses to zirconia with hydroxyapatite coating by aerosol deposition.

    Science.gov (United States)

    Cho, Y; Hong, J; Ryoo, H; Kim, D; Park, J; Han, J

    2015-03-01

    Previously, we found that osteogenic responses to zirconia co-doped with niobium oxide (Nb2O5) or tantalum oxide (Ta2O5) are comparable with responses to titanium, which is widely used as a dental implant material. The present study aimed to evaluate the in vitro osteogenic potential of hydroxyapatite (HA)-coated zirconia by an aerosol deposition method for improved osseointegration. Surface analysis by scanning electron microscopy and x-ray diffraction proved that a thin as-deposited HA film on zirconia showed a shallow, regular, crater-like surface. Deposition of dense and uniform HA films was measured by SEM, and the contact angle test demonstrated improved wettability of the HA-coated surface. Confocal laser scanning microscopy indicated that MC3T3-E1 pre-osteoblast attachment did not differ notably between the titanium and zirconia surfaces; however, cells on the HA-coated zirconia exhibited a lower proliferation than those on the uncoated zirconia late in the culture. Nevertheless, ALP, alizarin red S staining, and bone marker gene expression analysis indicated good osteogenic responses on HA-coated zirconia. Our results suggest that HA-coating by aerosol deposition improves the quality of surface modification and is favorable to osteogenesis. PMID:25586588

  8. Osteogenic Responses to Zirconia with Hydroxyapatite Coating by Aerosol Deposition

    Science.gov (United States)

    Cho, Y.; Hong, J.; Ryoo, H.; Kim, D.; Park, J.

    2015-01-01

    Previously, we found that osteogenic responses to zirconia co-doped with niobium oxide (Nb2O5) or tantalum oxide (Ta2O5) are comparable with responses to titanium, which is widely used as a dental implant material. The present study aimed to evaluate the in vitro osteogenic potential of hydroxyapatite (HA)-coated zirconia by an aerosol deposition method for improved osseointegration. Surface analysis by scanning electron microscopy and x-ray diffraction proved that a thin as-deposited HA film on zirconia showed a shallow, regular, crater-like surface. Deposition of dense and uniform HA films was measured by SEM, and the contact angle test demonstrated improved wettability of the HA-coated surface. Confocal laser scanning microscopy indicated that MC3T3-E1 pre-osteoblast attachment did not differ notably between the titanium and zirconia surfaces; however, cells on the HA-coated zirconia exhibited a lower proliferation than those on the uncoated zirconia late in the culture. Nevertheless, ALP, alizarin red S staining, and bone marker gene expression analysis indicated good osteogenic responses on HA-coated zirconia. Our results suggest that HA-coating by aerosol deposition improves the quality of surface modification and is favorable to osteogenesis. PMID:25586588

  9. Nanostructured yttria stabilized zirconia coatings deposited by air plasma spraying

    Institute of Scientific and Technical Information of China (English)

    ZHOU Hong; LI Fei; HE Bo; WANG Jun; SUN Bao-de

    2007-01-01

    Nanostructured yttria partially stabilized zirconia coatings were deposited by air plasma spraying with reconstituted nanosized powder. The microstructures and phase compositions of the powder and the as-sprayed nanostructured coatings were characterized by transmission electron microscopy(TEM), scanning electron microscopy(SEM) and X-ray diffraction(XRD). The results demonstrate that the microstructure of as-sprayed nanostructured zirconia coating exhibits a unique tri-modal distribution including the initial nanostructure of the powder, equiaxed grains and columnar grains. Air plasma sprayed nanostructured zirconia coatings consist of only the nontransformable tetragonal phase, though the reconstituted nanostructured powder shows the presence of the monoclinic, the tetragonal and the cubic phases. The mean grain size of the coating is about 42 nm.

  10. Investigation of the structure and properties of boron-containing coatings obtained by electron-beam treatment

    International Nuclear Information System (INIS)

    An investigation of surface-hardened materials obtained by cladding with an electron beam injected into the air atmosphere was carried out. Structural investigations of coatings revealed that an increase in boron carbide concentration in a saturating mixture contributed to a rise of a volume fraction of iron borides in coatings. The maximum hardened depth reached 2 mm. Hardened layers were characterized by the formation of heterogeneous structure which consisted of iron borides and titanium carbides distributed uniformly in the eutectic matrix. Areas of titanium boride conglomerations were detected. It was found that an increase in the boron carbide content led to an enhancement in hardness of the investigated materials. Friction testing against loosely fixed abrasive particles showed that electron-beam cladding of powder mixtures containing boron carbides, titanium, and iron in air atmosphere allowed enhancing a resistance of materials hardened in two times

  11. Investigation of the structure and properties of boron-containing coatings obtained by electron-beam treatment

    Science.gov (United States)

    Krivezhenko, Dina S.; Drobyaz, Ekaterina A.; Bataev, Ivan A.; Chuchkova, Lyubov V.

    2015-10-01

    An investigation of surface-hardened materials obtained by cladding with an electron beam injected into the air atmosphere was carried out. Structural investigations of coatings revealed that an increase in boron carbide concentration in a saturating mixture contributed to a rise of a volume fraction of iron borides in coatings. The maximum hardened depth reached 2 mm. Hardened layers were characterized by the formation of heterogeneous structure which consisted of iron borides and titanium carbides distributed uniformly in the eutectic matrix. Areas of titanium boride conglomerations were detected. It was found that an increase in the boron carbide content led to an enhancement in hardness of the investigated materials. Friction testing against loosely fixed abrasive particles showed that electron-beam cladding of powder mixtures containing boron carbides, titanium, and iron in air atmosphere allowed enhancing a resistance of materials hardened in two times.

  12. Deposition of a-C/B films from o-carborane and trimethyl boron precursors

    International Nuclear Information System (INIS)

    Vacuum wall deposition of a-B/C films has had tremendous positive impact on the performance of tokamak fusion reactors. In this work, precursor vapor and helium carrier gas have been used to create a plasma using a novel plasma source. Either trimethyl boron (TMB) or sublimed vapor from o-carborane solid can be used as deposition precursors. The plasma operates in a pressure range of 5 to 15 mTorr and typical flow rates are 5 sccm He plus 0.5-1 sccm o-carborane or TMB vapor. The film deposition rate ranges from less than 100 angstrom/minute to over 1,000 angstrom/minute. Microwave power levels range from 300--400 W at 2.45 GHz. The temperature and bias of the substrate can be varied, and the temperature of the substrate is recorded during deposition. The films have been analyzed using XPS. The atomic composition of the films has been measured. The o-carborane films have a much higher boron concentration than those deposited from TMB. Thecharacteristics of the different species have also been examined for each type of film. The thickness of the films is measured by profilometry, and this is combined with measurements of the film area and weight to calculate the film density. X-ray diffraction analysis has been performed; no evidence of any crystalline structure was found. Films with a thickness of a few thousand angstrom are routinely obtained. Deposition rates were 350 angstrom/minute on average

  13. Study on the Microstructure and Electrical Properties of Boron and Sulfur Codoped Diamond Films Deposited Using Chemical Vapor Deposition

    Directory of Open Access Journals (Sweden)

    Zhang Jing

    2014-01-01

    Full Text Available The atomic-scale microstructure and electron emission properties of boron and sulfur (denoted as B-S codoped diamond films grown on high-temperature and high-pressure (HTHP diamond and Si substrates were investigated using atom force microscopy (AFM, scanning tunneling microscopy (STM, secondary ion mass spectroscopy (SIMS, and current imaging tunneling spectroscopy (CITS measurement techniques. The films grown on Si consisted of large grains with secondary nucleation, whereas those on HTHP diamond are composed of well-developed polycrystalline facets with an average size of 10–50 nm. SIMS analyses confirmed that sulfur was successfully introduced into diamond films, and a small amount of boron facilitated sulfur incorporation into diamond. Large tunneling currents were observed at some grain boundaries, and the emission character was better at the grain boundaries than that at the center of the crystal. The films grown on HTHP diamond substrates were much more perfect with higher quality than the films deposited on Si substrates. The local I-V characteristics for films deposited on Si or HTHP diamond substrates indicate n-type conduction.

  14. Strontium-substituted hydroxyapatite coatings deposited via a co-deposition sputter technique

    International Nuclear Information System (INIS)

    The bioactivity of hydroxyapatite (HA) coatings can be modified by the addition of different ions, such as silicon (Si), lithium (Li), magnesium (Mg), zinc (Zn) or strontium (Sr) into the HA lattice. Of the ions listed here, strontium substituted hydroxyapatite (SrHA) coatings have received a lot of interest recently as Sr has been shown to promote osteoblast proliferation and differentiation, and reduce osteoclast activity. In this study, SrHA coatings were deposited onto titanium substrates using radio frequency (RF) magnetron co-sputtering (and compared to those surfaces deposited from HA alone). FTIR, XPS, XRD, and SEM techniques were used to analyse the different coatings produced, whereby different combinations of pure HA and 13% Sr-substituted HA targets were investigated. The results highlight that Sr could be successfully incorporated into the HA lattice to form SrHA coatings. It was observed that as the number of SrHA sputtering targets in the study were increased (increasing Sr content), the deposition rate decreased. It was also shown that as the Sr content of the coatings increased, so did the degree of preferred 002 orientation of the coating (along with obvious changes in the surface morphology). This study has shown that RF magnetron sputtering (specifically co-sputtering), offers an appropriate methodology to control the surface properties of Sr-substituted HA, such as the crystallinity, stoichiometry, phase purity and surface morphology. - Graphical abstract: (a) SEM image shows homogeneous hydroxyapatite (HA) micro-crystallites (< 300 nm in diameter) for a HA sputter deposited coating. (b) SEM image showing more heterogeneous surface features on a Sr-substituted HA (SrHA) coating. The XPS spectra in (a) confirms the presence of a HA coating as opposed to (b) XPS spectra for a SrHA coating. - Highlights: • First attempt to sputter strontium substituted hydroxyapatite thin films using RF magnetron co-deposition • Strontium content of coatings

  15. Characterization and photocatalytic activity of boron-doped TiO2 thin films prepared by liquid phase deposition technique

    Indian Academy of Sciences (India)

    Noor Shahina Begum; H M Farveez Ahmed; O M Hussain

    2008-10-01

    Boron doped TiO2 thin films have been successfully deposited on glass substrate and silicon wafer at 30°C from an aqueous solution of ammonium hexa-fluoro titanate and boron trifluoride by liquid phase deposition technique. The boric acid was used as an – scavenger. The resultant films were characterized by XRD, EDAX, UV and microstructures by SEM. The result shows the deposited film to be amorphous which becomes crystalline between 400 and 500°C. The EDAX and XRD data confirm the existence of boron atom in TiO2 matrix and a small peak corresponding to rutile phase was also found. Boron doped TiO2 thin films can be used as photocatalyst for the photodegradation of chlorobenzene which is a great environmental hazard. It was found that chlorobenzene undergoes degradation efficiently in presence of boron doped TiO2 thin films by exposing its aqueous solution to visible light. The photocatalytic activity increases with increase in the concentration of boron.

  16. Growth and Physical Structure of Amorphous Boron Carbide Deposited by Magnetron Sputtering on a Silicon Substrate with a Titanium Interlayer

    Directory of Open Access Journals (Sweden)

    Roberto Caniello

    2013-01-01

    Full Text Available Multilayer amorphous boron carbide coatings were produced by radiofrequency magnetron sputtering on silicon substrates. To improve the adhesion, titanium interlayers with different thickness were interposed between the substrate and the coating. Above three hundreds nanometer, the enhanced roughness of the titanium led to the growth of an amorphous boron carbide with a dense and continuing columnar structure, and no delamination effect was observed. Correspondingly, the adhesion of the coating became three time stronger than in the case of a bare silicon substrate. Physical structure and microstructural proprieties of the coatings were investigated by means of a scan electron microscopy, atomic force microscopy and X-ray diffraction. The adhesion of the films was measured by a scratch tester.

  17. Characterization of pure boron depositions integrated in silicon diodes for nanometer-deep junction applications

    OpenAIRE

    Sarubbi, F.

    2010-01-01

    Doping technologies for formation of ultrashallow and highly-doped p+ junctions are continuously demanded to face the challenges in front-end processing that have emerged due to the aggressive downscaling of vertical dimensions for future semiconductor devices. As an alternative to implantations, current solutions are based on in-situ boron (B) doping during Si/SiGe chemical vapor deposition (CVD) by using diborane (B2H6) as the dopant gas. In this context, a few studies have demonstrated p+-...

  18. High-quality, faceted cubic boron nitride films grown by chemical vapor deposition

    Science.gov (United States)

    Zhang, W. J.; Jiang, X.; Matsumoto, S.

    2001-12-01

    Thick cubic boron nitride (cBN) films showing clear crystal facets were achieved by chemical vapor deposition. The films show the highest crystallinity of cBN films ever achieved from gas phase. Clear evidence for the growth via a chemical route is obtained. A growth mechanism is suggested, in which fluorine preferentially etches hBN and stabilizes the cBN surface. Ion bombardment of proper energy activates the cBN surface bonded with fluorine so as to enhance the bonding probability of nitrogen-containing species on the F-stabilized B (111) surface.

  19. Hemocompatibility of DLC coatings synthesized by ion beam assisted deposition

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    Ion beam-assisted diamond-like carbon (DLC) coatings have beenused for growing the human platelet, fibrinogen, and albumin in the control environment in order to assess their hemocompatibility. The hard carbon films were prepared on polymethylmethacrylate (PMMA) at room temperature using ion beam assisted deposition (IBAD). Raman spectroscopic analysis proved that the carbon films on PMMA are diamond-like with a higher fraction of sp\\+3 bonds in the structure of mixed sp\\+2+sp\\+3 bonding. The blood protein adsorption tests showed that DLC coatings can adsorb more albumin and are slightly more fibrinogen than the PMMA chosen as a control sample. The platelets adhered on DLC coatings were reduced significantly in number. These results indicate good hemocompatibility of DLC coatings.

  20. RESEARCH OF PROCESS OF AN ALLOYING OF THE FUSED COATINGS RECEIVED FROM THE SUPERFICIAL ALLOYED WIRE BY BORON WITH IN ADDITIONALLY APPLIED ELECTROPLATED COATING OF CHROME AND COPPER

    OpenAIRE

    V. A. Stefanovich; Borisov, S. V.; A. V. Stefanovich

    2015-01-01

    Researches on distribution of chrome and copper in the fused coating received from the superficial alloyed wire by boron with in additionally applied electroplated coating of chrome and copper were executed. The structure of the fused coating consists of dendrites on which borders the boride eutectic is located. It is established that the content of chrome in dendrites is 1,5– 1,6 times less than in the borid; distribution of copper on structure is uniformed. Coefficients of digestion of chro...

  1. Deposition and Characterization of HVOF Thermal Sprayed Functionally Graded Coatings Deposited onto a Lightweight Material

    Science.gov (United States)

    Hasan, M.; Stokes, J.; Looney, L.; Hashmi, M. S. J.

    2009-02-01

    There is a significant interest in lightweight materials (like aluminum, magnesium, titanium, and so on) containing a wear resistance coating, in such industries as the automotive industry, to replace heavy components with lighter parts in order to decrease vehicle weight and increase fuel efficiency. Functionally graded coatings, in which the composition, microstructure, and/or properties vary gradually from the bond coat to the top coat, may be applied to lightweight materials, not only to decrease weight, but also to enhance components mechanical properties by ensuring gradual microstructural (changes) together with lower residual stress. In the current work, aluminum/tool-steel functionally graded coatings were deposited onto lightweight aluminum substrates. The graded coatings were then characterized in terms of residual stress and hardness. Results show that residual stress increased with an increase in deposition thickness and a decrease in number of layers. However, the hardness also increased with an increase in deposition thickness and decrease in number of layers. Therefore, an engineer must compromise between the hardness and stress values while designing a functionally graded coating-substrate system.

  2. Process for microwave sintering boron carbide

    International Nuclear Information System (INIS)

    A method of microwave sintering boron carbide comprises leaching boron carbide powder with an aqueous solution of nitric acid to form a leached boron carbide powder. The leached boron carbide powder is coated with a glassy carbon precursor to form a coated boron carbide powder. The coated boron carbide powder is consolidated in an enclosure of boron nitride particles coated with a layer of glassy carbon within a container for microwave heating to form an enclosed coated boron carbide powder. The enclosed coated boron carbide powder is sintered within the container for microwave heating with microwave energy

  3. Chemical solution deposition: a path towards low cost coated conductors

    International Nuclear Information System (INIS)

    The achievement of low cost deposition techniques for high critical current YBa2Cu3O7 coated conductors is one of the major objectives to achieve a widespread use of superconductivity in power applications. Chemical solution deposition techniques are appearing as a very promising methodology to achieve epitaxial oxide thin films at a low cost, so an intense effort is being carried out to develop routes for all chemical coated conductor tapes. In this work recent achievements will be presented towards the goal of combining the deposition of different type of buffer layers on metallic substrates based on metal-organic decomposition with the growth of YBa2Cu3O7 layers using the trifluoroacetate route. The influence of processing parameters on the microstructure and superconducting properties will be stressed. High critical currents are demonstrated in 'all chemical' multilayers

  4. Deposition of tantalum carbide coatings on graphite by laser interactions

    Science.gov (United States)

    Veligdan, James; Branch, D.; Vanier, P. E.; Barietta, R. E.

    1994-01-01

    Graphite surfaces can be hardened and protected from erosion by hydrogen at high temperatures by refractory metal carbide coatings, which are usually prepared by chemical vapor deposition (CVD) or chemical vapor reaction (CVR) methods. These techniques rely on heating the substrate to a temperature where a volatile metal halide decomposes and reacts with either a hydrocarbon gas or with carbon from the substrate. For CVR techniques, deposition temperatures must be in excess of 2000 C in order to achieve favorable deposition kinetics. In an effort to lower the bulk substrate deposition temperature, the use of laser interactions with both the substrate and the metal halide deposition gas has been employed. Initial testing involved the use of a CO2 laser to heat the surface of a graphite substrate and a KrF excimer laser to accomplish a photodecomposition of TaCl5 gas near the substrate. The results of preliminary experiments using these techniques are described.

  5. Superhydrophobic coating deposited directly on aluminum

    Energy Technology Data Exchange (ETDEWEB)

    Escobar, Ana M., E-mail: annaescobarromero@ub.edu; Llorca-Isern, Nuria

    2014-06-01

    This study develops an alternative method for enhancing superhydrophobicity on aluminum surfaces with an amphiphilic reagent such as the dodecanoic acid. The goal is to induce superhydrophobicity directly through a simple process on pure (99.9 wt%) commercial aluminum. The initial surface activation leading to the formation of the superhydrophobic coating is studied using confocal microscopy. Superhydrophobic behavior is analyzed by contact angle measurements, scanning electron microscopy (SEM) and atomic force microscopy (AFM). The highest contact angle (approaching 153°) was obtained after forming hierarchical structures with a particular roughness obtained by grinding and polishing microgrooves on the aluminum surface together with the simultaneous action of HCl and dodecanoic acid. The results also showed that after immersion in the ethanol-acidic-fatty acid solutions, they reacted chemically through the action of the fatty acid, on the aluminum surface. The mechanism is analyzed by TOF-SIMS and XPS in order to determine the molecules involved in the reaction. The TOF-SIMS analysis revealed that the metal and its oxides seem to be necessary, and that free-aluminum is anchored to the fatty acid molecules and to the alumina molecules present in the medium. Consequently, both metallic aluminum and aluminum oxides are necessary in order to form the compound responsible for superhydrophobicity.

  6. Characterization of Boron Carbonitride (BCN Thin Films Deposited by Radiofrequency and Microwave Plasma Enhanced Chemical Vapor Deposition

    Directory of Open Access Journals (Sweden)

    M. A. Mannan

    2008-01-01

    Full Text Available Boron carbonitride (BCN thin films with a thickness of ~4 µ­m were synthesized on Si (100 substrate by radiofrequency and microwave plasma enhanced chemical vapor deposition using trimethylamine borane [(CH33N.BH3] as a molecular precursor. The microstructures of the films were evaluated using field emission scanning electron microscopy (FE-SEM and X-ray diffractometry (XRD. Fourier transform infrared spectroscopy (FT-IR and X-ray photoelectron spectroscopy (XPS were used to analyze the chemical bonding state and composition of the films. It has been observed that the films were adhered well to the silicon substrate even after being broken mechanically. XRD and FE-SEM results showed that the films were x-ray amorphous, rough surface with inhomogeneous microstructure. The micro hardness was measured by nano-indentation tester and was found to be approximately 2~7 GPa. FT-IR suggested the formation of the hexagonal boron carbonitride (h-BCN phase in the films. Broadening of the XPS peaks revealed that B, C and N atoms have different chemical bonds such as B-N, B-C and C-N. The impurity oxygen was detected (13~15 at.% as B-O and/or N-O.

  7. FTIR and electrical characterization of a-Si:H layers deposited by PECVD at different boron ratios

    International Nuclear Information System (INIS)

    Hydrogenated amorphous silicon (a-Si:H) has found applications in flat panel displays, photovoltaic solar cell and recently has been employed in boron doped microbolometer array. We have performed electrical and structural characterizations of a-Si:H layers prepared by plasma enhanced chemical vapor deposition (PECVD) method at 540 K on glass substrates at different diborane (B2H6) flow ratios (500, 250, 150 and 50 sccm). Fourier transform infrared spectroscopy (FTIR) measurements obtained by specular reflectance sampling mode, show Si-Si, B-O, Si-H, and Si-O vibrational modes (611, 1300, 2100 and 1100 cm-1 respectively) with different strengths which are associated to hydrogen and boron content. The current-voltage curves show that at 250 sccm flow of boron the material shows the lowest resistivity, but for the 150 sccm boron flow it is obtained the highest temperature coefficient of resistance (TCR).

  8. Effect of nitrogen on deposition and field emission properties of boron-doped micro-and nano-crystalline diamond films

    Institute of Scientific and Technical Information of China (English)

    L.A. Li; S.H. Cheng; H.D. Li; Q. Yu; J.W. Liu; X.Y. Lv

    2010-01-01

    In this paper, we report the effect of nitrogen on the deposition and properties of boron doped diamond films synthesized by hot filament chemical vapor deposition. The diamond films consisting of micro-grains (nano-grains) were realized with low (high) boron source flow rate during the growth processes. The transition of micro-grains to nano-grains is speculated to be strongly (weekly) related with the boron (nitrogen) flow rate. The grain size and Raman spectral feature vary insignificantly as a function of the nitrogen introduction at a certain boron flow rate. The variation of electron field emission characteristics dependent on nitrogen is different between microcrystalline and nanocrystalline boron doped diamond samples, which are related to the combined phase composition, boron doping level and texture structure. There is an optimum nitrogen proportion to improve the field emission properties of the boron-doped films.

  9. Deposition of thin layers of boron nitrides and hydrogenated microcrystalline silicon assisted by high current direct current arc plasma; Deposition assistee par un plasma a arc a haut courant continu de couches minces de Nitrure de Bore et de Silicium microcristallin hydrogene

    Energy Technology Data Exchange (ETDEWEB)

    Franz, D. [Ecole Polytechnique Federale de Lausanne, Centre de Recherches en Physique des Plasmas (CRPP), CH-1015 Lausanne (Switzerland)

    1999-09-01

    In the frame of this thesis, a high current direct current arc (HCDCA) used for the industrial deposition of diamond, has been adapted to study the deposition of two types of coatings: a) boron nitride, whose cubic phase is similar to diamond, for tribological applications, b) hydrogenated microcrystalline silicon, for applications in the semiconductor fields (flat panel displays, solar cells,...). For the deposition of these coatings, the substrates were placed in the diffusion region of the arc. The substrate heating is mainly due to atomic species recombining on its surface. The deposition temperature, varying from 300 to 900 {sup o}C according to the films deposited, is determined by the substrate position, the arc power and the injected gas fluxes, without the use of any external heating or cooling system. Measurements performed on the arc plasma show that the electronic temperature is around 2 eV (23'000 K) while the gas temperature is lower than 5500 K. Typical electronic densities are in the range of 10{sup 12}-10{sup 1'}3 cm{sup -3}. For the deposition of boron nitride films, different boron precursors were used and a wide parameter range was investigated. The extreme difficulty of synthesising cubic boron nitride films by chemical vapour deposition (CVD) did not allow to stabilize the cubic phase of boron nitride in HCDCA. Coatings resulted in hexagonal or amorphous boron nitride with a chemical composition close to stoichiometric. The presence of hydrogen leads to the deposition of rough and porous films. Negative biasing of the samples, for positive ion bombardment, is commonly used to stabilize the cubic phase. In HCDCA and in our biasing range, only a densification of the films could be observed. A boron nitride deposition plasma study by infrared absorption spectroscopy in a capacitive radio frequency reactor has demonstrated the usefulness of this diagnostic for the understanding of the various chemical reactions which occur in this kind

  10. Studies of nanocrystalline Pd alloy films coated by electroless deposition

    International Nuclear Information System (INIS)

    The microstructures of thin coating films of pure palladium and palladium alloys deposited from organic electrolytes onto different metallic substrates by electroless plating method have been investigated. The coatings are dense, pore-free 0.005-1 μm thick films with high adhesive strength to the substrate surface. X-ray spectral analysis, X-ray phase analysis, transmission and scanning electron microscopy were used to determine the composition and structure of alloy coatings of binary systems: Pd-Au, Pd-Ag, Pd-Ni, Pd-Pb, and ternary system Pd-Au-Ni. The coatings of Pd-Au, Pd-Ag, and Pd-Ni have a solid solution structure, whereas Pd-Pb is intermetallic compound. It has been found that the deposited films consist of nanocrystalline grains with sizes in the range of 11-35 nm. Scanning and transmission electron microscopy investigations reveal the existence of clusters formed by nanocrystalline grains. The origin for the formation of nanocrystalline structures of coating films is discussed.

  11. Roll-to-roll vacuum deposition of barrier coatings

    CERN Document Server

    Bishop, Charles A

    2015-01-01

    It is intended that the book will be a practical guide to provide any reader with the basic information to help them understand what is necessary in order to produce a good barrier coated web or to improve the quality of any existing barrier product. After providing an introduction, where the terminology is outlined and some of the science is given (keeping the mathematics to a minimum), including barrier testing methods, the vacuum deposition process will be described. In theory a thin layer of metal or glass-like material should be enough to convert any polymer film into a perfect barrier material. The reality is that all barrier coatings have their performance limited by the defects in the coating. This book looks at the whole process from the source materials through to the post deposition handling of the coated material. This holistic view of the vacuum coating process provides a description of the common sources of defects and includes the possible methods of limiting the defects. This enables readers...

  12. Electrophoretic Deposition of Chitosan/h-BN and Chitosan/h-BN/TiO2 Composite Coatings on Stainless Steel (316L Substrates

    Directory of Open Access Journals (Sweden)

    Namir S. Raddaha

    2014-03-01

    Full Text Available This article presents the results of an experimental investigation designed to deposit chitosan/hexagonal boron nitride (h-BN and chitosan/h-BN/titania (TiO2 composites on SS316L substrates using electrophoretic deposition (EPD for potential antibacterial applications. The influence of EPD parameters (voltage and deposition time and relative concentrations of chitosan, h-BN and TiO2 in suspension on deposition yield was studied. The composition and structure of deposited coatings were investigated by FTIR, XRD and SEM. It was observed that h-BN and TiO2 particles were dispersed in the chitosan matrix through simultaneous deposition. The adhesion between the electrophoretic coatings and the stainless steel substrates was tested by using tape test technique, and the results showed that the adhesion strength corresponded to 3B and 4B classes. Corrosion resistance was evaluated by electrochemical polarization curves, indicating enhanced corrosion resistance of the chitosan/h-BN/TiO2 and chitosan/h-BN coatings compared to the bare stainless steel substrate. In order to investigate the in-vitro inorganic bioactivity, coatings were immersed in simulated body fluid (SBF for 28 days. FTIR and XRD results showed no formation of hydroxyapatite on the surface of chitosan/h-BN/TiO2 and chitosan/h-BN coatings, which are therefore non bioactive but potentially useful as antibacterial coatings.

  13. The power source effect on SiOx coating deposition by plasma enhanced chemical vapor deposition

    International Nuclear Information System (INIS)

    SiOx coatings were prepared by capacitively coupled plasma enhanced chemical vapor deposition on polyethyleneterephtalate substrates in 23 kHz middle-frequency and radio frequency power supplies, respectively, where hexamethyldisiloxane was used as gas source. The influences of discharge conditions on gas phase intermediate species and active radicals for SiOx formation was investigated by mass spectrometry as real-time in-situ diagnosis. The deposited SiOx coating chemical structures were also analyzed by Fourier transform infrared spectroscopy. Meanwhile, the film barrier property, oxygen transmission rate, was measured at 23 oC and 50% humidity circumstance. The better barrier property was obtained in the MF power source depositing SiOx coated PET.

  14. Growth of Boron-Rich Nanowires by Chemical Vapor Deposition (CVD

    Directory of Open Access Journals (Sweden)

    H. J. Kleebe

    2006-11-01

    Full Text Available B-rich nanowires are grown on Ni coated oxidized Si(111 substrate using diborane as the gas precursor in a CVD process at 20 torr and 900C∘. These nanowires have diameters around 20–100 nanometers and lengths up to microns. Icosahedron B12 is shown to be the basic building unit forming the amorphous B-rich nanowires as characterized by EDAX, XRD, XPS, and Raman spectroscopies. The gas chemistry at low [B2H6]/ [N2] ratio is monitored by the in situ mass spectroscopy, which identified N2 as an inert carrier gas leading to formation of the B-rich compounds. A nucleation controlled growth mechanism is proposed to explain the rugged nanowire growth of boron. The role of the Ni catalyst in the synthesis of the B-rich nanostructures is also discussed.

  15. Comparison of the PVD coatings deposited onto plasma nitrited steel

    OpenAIRE

    M. Polok-Rubiniec; L.A. Dobrzański; M. Adamiak

    2010-01-01

    Purpose: The paper presents the structure, mechanical and tribological properties investigation results of the CrN, TiN and TiN/(Ti,Al)N anti-wear PVD coatings deposited onto substrates from the plasma nitrided hot work steel X37CrMoV5-1 type.Design/methodology/approach: Tests of the coatings’ adhesion to the substrate material were made using the scratch test. The surfaces’ topography and the structure of the PVD coatings were observed on the scanning electron microscopy. The microhardness t...

  16. Monte Carlo simulation on the application of boron-coated MRPC thermal neutron detector to the compensated neutron logging

    International Nuclear Information System (INIS)

    Background: The compensated neutron logging technology is widely used in oil exploration and development. The neutron detector commonly used in this technology is the helium-3 proportional counter. Due to the decreasing in supply of the helium-3 gas, the price of the helium-3 proportional counter rises quickly. Purpose: The aim is to develop a new type of neutron detector to replace the helium-3 tubes in the compensated neutron logging technology. Methods: A new thermal neutron detector coated with a layer of thermal neutron converter in the inner glass of the Multi-gap Resistive Plate Chamber (MRPC) was developed. Under the conventional and underbalanced conditions, Monte Carlo method was used to simulate the response of the boron-coated MRPC thermal neutron detector and helium-3 proportional counter employed in compensated neutron logging technology. Results: It is shown that the SS/LS increases with the rise of porosity using either the boron-coated MRPC thermal neutron detector or the helium-3 proportional counter, and the results of these two detectors are basically identical. Conclusion: It indicates that the boron-coated MRPC thermal neutron detector can be used for compensated neutron logging. (authors)

  17. Plasma assisted chemical vapour deposition for optical coatings

    International Nuclear Information System (INIS)

    Full text: Plasma assisted chemical vapour deposition (PECVD) is commonly used in semiconductor fabrication plants for depositing layers of dielectric materials. Reactive gasses are admitted to a chamber at low pressure and applying an electric field, usually a RF field, generates a plasma. The gasses react to form a solid material on the walls of the chamber and substrates. In this project we are exploring the possibility of applying this method to the growth of multilayer optical thin films. A small prototype system was constructed and optical multi layers of up to 24 layers were deposited over a diameter of 90 mm. The system uses 13.56 MHz RF to generate the plasma in a simple capacitive plate chamber. The gasses used were silane, oxygen and nitrogen. This allows SiO2 (RI 1.45) and Si3N4 (RI 1.93) to be deposited. Multilayer coatings were designed using these materials on TFCalc. The required thickness for the various layers were tabulated and fed into a computer controlling the gas flow during deposition. In this way the structures were deposited semi-automatically. The growing films were monitored using a spectrometer looking at light reflected from the growing film over a range from 400 - 800 nm simultaneously. This data was then used to reconstruct the deposition and analyze deviations from the design. An SEM micrograph of the cross-section of the multilayers was used to obtain relative thicknesses of the individual layers. Other structures deposited include rugate notch filters, coloured filters and broad band anti-reflection layers. Running the prototype has proved the concept and the project has moved to a scale up stage in which a larger version is being constructed at Avtronics Pty Ltd. This aims to coat uniformly over a diameter of 600 mm. Initially, the same materials will be used to produce coatings but fixture work will increase the refractive index range of materials which can be deposited and fully automate the coating process. (authors)

  18. 2.4. The kinetics of hydrochloric-acid decomposition of calcined concentrate of boron raw material of Ak-Arkhar Deposit

    International Nuclear Information System (INIS)

    Present article is devoted to kinetics of hydrochloric-acid decomposition of calcined concentrate of boron raw material of Ak-Arkhar Deposit. The experimental data of dependence of hydrochloric-acid decomposition of calcined boron raw material for boron oxide extraction on temperature (20-80 deg C) and process duration (15-60 min) were considered. It was defined that at temperature increasing the boron oxide extraction from borosilicate raw material increases from 24.1 till 86.8%. The constants of decomposition rate of boron raw material were calculated.

  19. Modification of material properties and coating deposition using plasma jet

    International Nuclear Information System (INIS)

    Full text: Using X-ray structure analysis (XRD), scanning electron microscopy (SEM) with micro-analysis, measurements of friction wear and micro-hardness, we studied surface melting effects of powder coatings AN-35, which appeared as a result of action of concentrated energy flows (pulsed plasma flows). Plasma detonation deposition of a powder on a stainless steel substrate were accompanied by formation of an alloyed surface structure, which basic element was α(hcp) and β(fcc) cobalt. A temperature diapason chosen for coating formation (according to the XRD analysis) provided the formation of intermetallic compounds of cobalt and chromium of CoxCry type. Pulsed-plasma surface melting of powder coatings also induced doping of the near surface layer by molybdenum atoms. We found that chosen methods of analysis and surface treatment regimes provided essentially decreased wear, as well as increased microhardness and nano hardness of the irradiated surfaces. It was demonstrated that a resulting increase in servicing characteristics was related to the processes of phase transformations occurring in the powder when it had been in a high temperature plasma-detonation flow as a result of pulsed plasma surface doping by molybdenum atoms, redistribution of the coating elements, appearance of micro- and nano-grain structure, as well as decreased coating porosity induced by thermal annealing by concentrated energy flows. New experimental results on the structure and the elemental and phase composition of hybrid coatings, which were deposited on a substrate of AISI 321 stainless steel using a combination of plasma detonation, vacuum arc and subsequent High-Current Electron Beam (HCEB) treatment, are presented. We found that an increase in energy density intensified mass-transfer processes and resulted in changes in aluminum oxide phase composition (γ→α and β→α). Also we observed the formation of a nano-crystalline structure in Al2O3 coatings. Electron beam treatment of

  20. Raman microscopic studies of PVD deposited hard ceramic coatings

    International Nuclear Information System (INIS)

    PVD hard ceramic coatings grown via the combined cathodic arc/unbalance magnetron deposition process were studied using Raman microscopy. Characteristic spectra from binary, multicomponent, multilayered and superlattice coatings were acquired to gain knowledge of the solid-state physics associated with Raman scattering from polycrystalline PVD coatings and to compile a comprehensive spectral database. Defect-induced first order scattering mechanisms were observed which gave rise to two pronounced groups of bands related to the acoustical (150- 300cm-1) and optical (400-7 50cm-1) parts of the phonon spectrum. Evidence was gathered to support the theory that the optic modes were mainly due to the vibrations of the lighter elements and the acoustic modes due to the vibrations of the heavier elements within the lattice. A study into the deformation and disordering on the Raman spectral bands of PVD coatings was performed. TiAIN and TiZrN coatings were intentionally damaged via scratching methods. These scratches were then analysed by Raman mapping, both across and along, and a detailed spectral interpretation performed. Band broadening occurred which was related to 'phonon relaxation mechanisms' as a direct result of the breaking up of coating grains resulting in a larger proportion of grain boundaries per-unit-volume. A direct correlation of the amount of damage with band width was observed. Band shifts were also found to occur which were due to the stresses caused by the scratching process. These shifts were found to be the largest at the edges of scratches. The Raman mapping of 'droplets', a defect inherent to PVD deposition processes, found that higher compressive stresses and large amounts of disorder occurred for coating growth onto droplets. Strategies designed to evaluate the ability of Raman microscopy to monitor the extent of real wear on cutting tools were evaluated. The removal of a coating layer and subsequent detection of a base layer proved successful

  1. Osteogenic Responses to Zirconia with Hydroxyapatite Coating by Aerosol Deposition

    OpenAIRE

    Cho, Y.; Hong, J.; Ryoo, H.; Kim, D.; Park, J.; Han, J.

    2015-01-01

    Previously, we found that osteogenic responses to zirconia co-doped with niobium oxide (Nb2O5) or tantalum oxide (Ta2O5) are comparable with responses to titanium, which is widely used as a dental implant material. The present study aimed to evaluate the in vitro osteogenic potential of hydroxyapatite (HA)-coated zirconia by an aerosol deposition method for improved osseointegration. Surface analysis by scanning electron microscopy and x-ray diffraction proved that a thin as-deposited HA film...

  2. Deposition of nanoscale multilayer CrN/NbN physical vapor deposition coatings by high power impulse magnetron sputtering

    International Nuclear Information System (INIS)

    Nanoscale multilayer CrN/NbN physical vapor deposition (PVD) coatings are gaining reputation for their high corrosion and wear resistance. However, the CrN/NbN films deposited by ABS (arc bond sputtering) technology have some limitations such as macrodroplets, porosity, and less dense structures. The novel HIPIMS (high power impulse magnetron sputtering) technique produces macroparticle-free, highly ionized metal plasma, which brings advantages in both surface pretreatment and coating deposition stages of the PVD process. In this study, nanoscale multilayer CrN/NbN PVD coatings were pretreated and deposited with HIPIMS technology and compared with those deposited by HIPIMS-UBM (unbalanced magnetron) and by the ABS technique. In all cases Cr+ etching was utilized to enhance adhesion by low energy ion implantation. The coatings were deposited at 400 deg. C with substrate biased (Ub) at -75 V. During coating deposition, HIPIMS produced significantly high activation of nitrogen compared to the UBM as observed with mass spectroscopy. HIPIMS-deposited coatings revealed a bilayer period of 4.1 nm (total thickness: 2.9 μm) and hardness of 3025 HK0.025. TEM results revealed droplet free, denser microstructure with (200) preferred orientation for the HIPIMS coating owing to the increased ionization as compared to the more porous structure with random orientation observed in UBM coating. The dry sliding wear coefficient (Kc) of the coating was 1.8x10-15 m3 N-1 m-1, whereas the steady state coefficient of friction was 0.32. Potentiodynamic polarization tests revealed higher Ecorr values, higher pitting resistance (around potentials +400 to +600 mV), and lower corrosion current densities for HIPIMS deposited coatings as compared to the coatings deposited by ABS or HIPIMS-UBM. The corrosion behavior of the coatings qualitatively improved with the progressive use of HIPIMS from pretreatment stage to the coating deposition step

  3. Synthesis of mullite coatings by chemical vapor deposition

    Energy Technology Data Exchange (ETDEWEB)

    Mulpuri, R.P.; Auger, M.; Sarin, V.K. [Boston Univ., MA (United States)

    1996-08-01

    Formation of mullite on ceramic substrates via chemical vapor deposition was investigated. Mullite is a solid solution of Al{sub 2}O{sub 3} and SiO{sub 2} with a composition of 3Al{sub 2}O{sub 3}{circ}2SiO{sub 2}. Thermodynamic calculations performed on the AlCl{sub 3}-SiCl{sub 4}-CO{sub 2}-H{sub 2} system were used to construct equilibrium CVD phase diagrams. With the aid of these diagrams and consideration of kinetic rate limiting factors, initial process parameters were determined. Through process optimization, crystalline CVD mullite coatings have been successfully grown on SiC and Si{sub 3}N{sub 4} substrates. Results from the thermodynamic analysis, process optimization, and effect of various process parameters on deposition rate and coating morphology are discussed.

  4. Pulsed laser deposited praseodymium zinc molybdate coating for anticorrosion applications

    International Nuclear Information System (INIS)

    The praseodymium zinc molybdate nanopigment prepared by sol-gel was coated over SS steel 301 at 200℃ by Pulsed laser deposition for anticorrosion application. The prepared compound is a better alternative to lead, cadmium and chromium pigments, in which Cr6+ is carcinogenic, responsible for human diseases. The combination of a four-beam PLD evaporator with a suitable movement of the substrates results in a high-rate film growth on large surfaces. The nano pigment coated surface was investigated using X-ray diffraction analysis shows the combined phases of praseodymium zinc molybdate nano particles along with molybdate and praseodymium oxide, confirmed. Scanning electron microscopy shows the uniform coating without cracks and porosity on the surface. (author)

  5. Ion beam sputter deposition of optical interference coatings

    International Nuclear Information System (INIS)

    Full text: Optical coatings produced by ion beam sputter deposition (IBSD) of oxide layers exhibit low scatter, low absorption, and environmental durability comparable to bulk materials. IBSD utilizes a broad beam ion source to sputter target materials in the presence of oxygen, producing oxide films. The process allows for the independent control of ion beam current, energy, and background gas pressure. The resulting films exhibit low defect densities, high purity, correct stoichiometry, amorphous structure, and high packing density. These properties allow the production of optical coatings with attributes highly desirable in a variety of scientific and industrial applications. Optical cavities utilizing low loss mirrors are used in gravitational wave research, quantum optics, spectroscopy, and numerous other areas of research. Industrial applications of IBSD coatings include the production of mirrors for lasers, including ring laser gyroscopes, corrosion resistant components for semiconductor process tools, and components for optical telecommunications. The IBSD process is easy to automate in contrast to other common processes of deposition which almost always require the presence of skilled operators. The ease of automation is a key factor in the economic viability of IBSD and its recent proliferation. The properties of IBSD coatings and the manufacturability and reproducibility made possible by full automation allow this process to play key enabling roles in research and industry. A review of the IBSD process, its history, and applications will be presented

  6. Boron isotope composition of geothermal fluids and borate minerals from salar deposits (central Andes/NW Argentina)

    Science.gov (United States)

    Kasemann, Simone A.; Meixner, Anette; Erzinger, Jörg; Viramonte, José G.; Alonso, Ricardo N.; Franz, Gerhard

    2004-06-01

    We have measured the boron concentration and isotope composition of regionally expansive borate deposits and geothermal fluids from the Cenozoic geothermal system of the Argentine Puna Plateau in the central Andes. The borate minerals borax, colemanite, hydroboracite, inderite, inyoite, kernite, teruggite, tincalconite, and ulexite span a wide range of δ11B values from -29.5 to -0.3‰, whereas fluids cover a range from -18.3 to 0.7‰. The data from recent coexisting borate minerals and fluids allow for the calculation of the isotope composition of the ancient mineralizing fluids and thus for the constraint of the isotope composition of the source rocks sampled by the fluids. The boron isotope composition of ancient mineralizing fluids appears uniform throughout the section of precipitates at a given locality and similar to values obtained from recent thermal fluids. These findings support models that suggest uniform and stable climatic, magmatic, and tectonic conditions during the past 8 million years in this part of the central Andes. Boron in fluids is derived from different sources, depending on the drainage system and local country rocks. One significant boron source is the Paleozoic basement, which has a whole-rock isotopic composition of δ11B=-8.9±2.2‰ (1 SD); another important boron contribution comes from Neogene-Pleistocene ignimbrites ( δ11B=-3.8±2.8‰, 1 SD). Cenozoic andesites and Mesozoic limestones ( δ11B≤+8‰) provide a potential third boron source.

  7. Influence of working gas on the properties of boron-coated MRPC thermal neutron detector by Garfield simulation

    International Nuclear Information System (INIS)

    Background: Multi-gap Resistive Plate Chamber (MRPC) is a kind of gas detector developed in 1995. Purpose: For its excellent time resolution and high efficiency, MRPC is used to detect thermal neutron by coating boron on the inner glass. Methods: The performances of the boron-coated MRPC thermal neutron detector are largely affected by the component or proportion of the working gas, so it is important to optimize the proportion of working gas. Then Garfield was used to simulate the gas parameter, such as Townsend coefficient η, electron attachment coefficient α, drift velocity ν and diffusion coefficient D. Results: The time resolution σt and detection efficiency E of MRPC were calculated. Conclusion: Through the simulation, the proportion of working gas is optimized to provide necessary guidance for the fabrication of the detector. (authors)

  8. SaOS-2 cell response to macro-porous boron-incorporated TiO2 coating prepared by micro-arc oxidation on titanium.

    Science.gov (United States)

    Huang, Qianli; Elkhooly, Tarek A; Liu, Xujie; Zhang, Ranran; Yang, Xing; Shen, Zhijian; Feng, Qingling

    2016-10-01

    The aims of the present study were to develop boron-incorporated TiO2 coating (B-TiO2 coating) through micro-arc oxidation (MAO) and subsequently evaluate the effect of boron incorporation on the in vitro biological performance of the coatings. The physicochemical properties of B-TiO2 coating and its response to osteoblast like cells (SaOS-2) were investigated compared to the control group without boron (TiO2 coating). The morphological and X-ray diffraction results showed that both coatings exhibited similar surface topography and phase composition, respectively. However, the incorporation of B led to an enhancement in the surface hydrophilicity of B-TiO2 coating. The spreading of SaOS-2 cells on B-TiO2 coating was faster than that on TiO2 coating. The proliferation rate of SaOS-2 cells cultured on B-TiO2 decreased after 5days of culture compared to that on TiO2 coating. SaOS-2 cells cultured on B-TiO2 coating exhibited an enhanced alkaline phosphatase (ALP) activity, Collagen I synthesis and in vitro mineralization compared to those on TiO2 coating. The present findings suggest that B-TiO2 coating is a promising candidate surface for orthopedic implants. PMID:27287114

  9. Microstructure and characterization of a novel cobalt coating prepared by cathode plasma electrolytic deposition

    Science.gov (United States)

    Quan, Cheng; He, Yedong

    2015-10-01

    A novel cobalt coating was prepared by cathode plasma electrolytic deposition (CPED). The kinetics of the electrode process in cathode plasma electrolytic deposition was studied. The composition and microstructure of the deposited coatings were investigated by SEM, EDS, XRD and TEM. The novel cobalt coatings were dense and uniform, showing a typically molten morphology, and were deposited with a rather fast rate. Different from the coatings prepared by conventional electrodeposition or chemical plating, pure cobalt coatings with face center cubic (fcc) structure were obtained by CPED. The deposited coatings were nanocrystalline structure with an average grain size of 40-50 nm, exhibited high hardness, excellent adhesion with the stainless steels, and superior wear resistance. The properties of the novel cobalt coatings prepared by CPED have been improved significantly, as compared with that prepared by conventional methods. It reveals that cathode plasma electrolytic deposition is an effective way to prepare novel cobalt coatings with high quality.

  10. Electrochemical and morphological characterization of gold nanoparticles deposited on boron-doped diamond electrode

    Energy Technology Data Exchange (ETDEWEB)

    Limat, Meriadec; El Roustom, Bahaa [Ecole Polytechnique Federale de Lausanne (EPFL), Institute of Chemical Sciences and Engineering, CH-1015 Lausanne (Switzerland); Jotterand, Henri [Ecole Polytechnique Federale de Lausanne (EPFL), Institute of Physics of the Complex Matter, CH-1015 Lausanne (Switzerland); Foti, Gyoergy [Ecole Polytechnique Federale de Lausanne (EPFL), Institute of Chemical Sciences and Engineering, CH-1015 Lausanne (Switzerland)], E-mail: gyorgy.foti@epfl.ch; Comninellis, Christos [Ecole Polytechnique Federale de Lausanne (EPFL), Institute of Chemical Sciences and Engineering, CH-1015 Lausanne (Switzerland)

    2009-03-30

    A novel two-step method was employed to synthesize gold nanoparticles dispersed on boron-doped diamond (BDD) electrode. It consisted of sputter deposition at ambient temperature of maximum 15 equivalent monolayers of gold, followed by a heat treatment in air at 600 deg. C. Gold nanoparticles with an average diameter between 7 and 30 nm could be prepared by this method on polycrystalline BDD film electrode. The obtained Au/BDD composite electrode appeared stable under conditions of electrochemical characterization performed using ferri-/ferrocyanide and benzoquinone/hydroquinone redox couples in acidic medium. The electrochemical behavior of Au/BDD was compared to that of bulk Au and BDD electrodes. Finally, the Au/BDD composite electrode was regarded as an array of Au microelectrodes dispersed on BDD substrate.

  11. In situ observations during chemical vapor deposition of hexagonal boron nitride on polycrystalline copper

    DEFF Research Database (Denmark)

    Kidambi, Piran R.; Blume, Raoul; Kling, Jens;

    2014-01-01

    suggest that B is taken up in the Cu catalyst while N is not (by relative amounts), indicating element-specific feeding mechanisms including the bulk of the catalyst. We further show that oxygen intercalation readily occurs under as-grown h-BN during ambient air exposure, as is common in further...... processing, and that this negatively affects the stability of h-BN on the catalyst. For extended air exposure Cu oxidation is observed, and upon re-heating in vacuum an oxygen-mediated disintegration of the h-BN film via volatile boron oxides occurs. Importantly, this disintegration is catalyst mediated, i.......e., occurs at the catalyst/h-BN interface and depends on the level of oxygen fed to this interface. In turn, however, deliberate feeding of oxygen during h-BN deposition can positively affect control over film morphology. We discuss the implications of these observations in the context of corrosion...

  12. Direct deposition of cubic boron nitride films on tungsten carbide-cobalt.

    Science.gov (United States)

    Teii, Kungen; Matsumoto, Seiichiro

    2012-10-24

    Thick cubic boron nitride (cBN) films in micrometer-scale are deposited on tungsten carbide-cobalt (WC-Co) substrates without adhesion interlayers by inductively coupled plasma-enhanced chemical vapor deposition (ICP-CVD) using the chemistry of fluorine. The residual film stress is reduced because of very low ion-impact energies (a few eV to ∼25 eV) controlled by the plasma sheath potential. Two types of substrate pretreatment are used successively; the removal of surface Co binder using an acid solution suppresses the catalytic effect of Co and triggers cBN formation, and the surface roughening using mechanical scratching and hydrogen plasma etching increases both the in-depth cBN fraction and deposition rate. The substrate surface condition is evaluated by the wettability of the probe liquids with different polarities and quantified by the apparent surface free energy calculated from the contact angle. The surface roughening enhances the compatibility in energy between the cBN and substrate, which are bridged by the interfacial sp(2)-bonded hexagonal BN buffer layer, and then, the cBN overlayer is nucleated and evolved easier. PMID:22950830

  13. Mobility enhancement in graphene transistors on low temperature pulsed laser deposited boron nitride

    Energy Technology Data Exchange (ETDEWEB)

    Uddin, Md Ahsan, E-mail: uddin2@email.sc.edu, E-mail: gkoley@clemson.edu; Koley, Goutam, E-mail: uddin2@email.sc.edu, E-mail: gkoley@clemson.edu [Department of Electrical and Computer Engineering and Advanced Materials Research Laboratory, Clemson University, Clemson, South Carolina 29634 (United States); Department of Electrical Engineering, University of South Carolina, Columbia, South Carolina 29208 (United States); Glavin, Nicholas [Materials and Manufacturing Directorate, Air Force Research Laboratory, Wright-Patterson AFB, Ohio 45433 (United States); School of Mechanical Engineering and Birck Nanotechnology Center, Purdue University, West Lafayette, Indiana 47907 (United States); Singh, Amol [Department of Electrical Engineering, University of South Carolina, Columbia, South Carolina 29208 (United States); Naguy, Rachel; Jespersen, Michael; Voevodin, Andrey [Materials and Manufacturing Directorate, Air Force Research Laboratory, Wright-Patterson AFB, Ohio 45433 (United States)

    2015-11-16

    Low temperature pulsed laser deposited (PLD) ultrathin boron nitride (BN) on SiO{sub 2} was investigated as a dielectric for graphene electronics, and a significant enhancement in electrical transport properties of graphene/PLD BN compared to graphene/SiO{sub 2} has been observed. Graphene synthesized by chemical vapor deposition and transferred on PLD deposited and annealed BN exhibited up to three times higher field effect mobility compared to graphene on the SiO{sub 2} substrate. Graphene field effect transistor devices fabricated on 5 nm BN/SiO{sub 2} (300 nm) yielded maximum hole and electron mobility of 4980 and 4200 cm{sup 2}/V s, respectively. In addition, significant improvement in carrier homogeneity and reduction in extrinsic doping in graphene on BN has been observed. An average Dirac point of 3.5 V and residual carrier concentration of 7.65 × 10{sup 11 }cm{sup −2} was observed for graphene transferred on 5 nm BN at ambient condition. The overall performance improvement on PLD BN can be attributed to dielectric screening of charged impurities, similar crystal structure and phonon modes, and reduced substrate induced doping.

  14. Mobility enhancement in graphene transistors on low temperature pulsed laser deposited boron nitride

    International Nuclear Information System (INIS)

    Low temperature pulsed laser deposited (PLD) ultrathin boron nitride (BN) on SiO2 was investigated as a dielectric for graphene electronics, and a significant enhancement in electrical transport properties of graphene/PLD BN compared to graphene/SiO2 has been observed. Graphene synthesized by chemical vapor deposition and transferred on PLD deposited and annealed BN exhibited up to three times higher field effect mobility compared to graphene on the SiO2 substrate. Graphene field effect transistor devices fabricated on 5 nm BN/SiO2 (300 nm) yielded maximum hole and electron mobility of 4980 and 4200 cm2/V s, respectively. In addition, significant improvement in carrier homogeneity and reduction in extrinsic doping in graphene on BN has been observed. An average Dirac point of 3.5 V and residual carrier concentration of 7.65 × 1011 cm−2 was observed for graphene transferred on 5 nm BN at ambient condition. The overall performance improvement on PLD BN can be attributed to dielectric screening of charged impurities, similar crystal structure and phonon modes, and reduced substrate induced doping

  15. Corrosion behavior of NiCrBSi coatings deposited by HVOF spraying

    Institute of Scientific and Technical Information of China (English)

    赵卫民; 王勇; 吴开源; 薛锦

    2003-01-01

    The corrosion resistance of NiCrBSi coating deposited on steel substrate by HVOF was examined using electrochemical tests and immersion tests so as to offer an experimental basis to expand a promising applied field of HVOF in aqueous medium, comparing with those of coatings deposited by oxyacetylene flame spraying and flame cladding. The results show that the general corrosion rate of HVOF sprayed coatings is quite bigger than that of clad coatings, but it is less sensitive to local corrosion. There is less and smaller porosity in the coatings deposited by HVOF than that in flame sprayed coatings. The effects of porosity on the corrosion current density was indistinctive, but the existence of large amount of defects in the coatings damaged the cohesion of the coatings, causing the metallic particles drop off from the coatings under the influence of corrosive medium. Improving the quality and reducing the porosity of coatings is the key to get the coatings with high corrosion resistance.

  16. RESEARCH OF PROCESS OF AN ALLOYING OF THE FUSED COATINGS RECEIVED FROM THE SUPERFICIAL ALLOYED WIRE BY BORON WITH IN ADDITIONALLY APPLIED ELECTROPLATED COATING OF CHROME AND COPPER

    Directory of Open Access Journals (Sweden)

    V. A. Stefanovich

    2015-11-01

    Full Text Available Researches on distribution of chrome and copper in the fused coating received from the superficial alloyed wire by boron with in additionally applied electroplated coating of chrome and copper were executed. The structure of the fused coating consists of dendrites on which borders the boride eutectic is located. It is established that the content of chrome in dendrites is 1,5– 1,6 times less than in the borid; distribution of copper on structure is uniformed. Coefficients of digestion of chrome and copper at an argon-arc welding from a wire electrode with electroplated coating are established. The assimilation coefficient for chrome is equal to 0,9–1,0; for copper – 0,6–0,75.

  17. Coating of metals with titanium diboride by chemical vapor deposition

    International Nuclear Information System (INIS)

    This study is an experimental investigation of the chemical vapor deposition of titanium diboride on metallic substrates by the hydrogen reduction of TiCl4 and BCl3 at temperatures between 8500C and 11000C. Kovar, tantalum, and several stainless steels were found to be suitable substrates since they could withstand the deposition temperature, had adequate resistance to HCl, a by-product of the deposition reaction, and had thermal expansion coefficients sufficiently close to that of TiB2 (less than or equal to10 x 10-6/0C). The TiB2 coatings produced were 68.2% Ti and thus near stoichiometry and had very low impurity content. They had Knoop hardnesses averaging 3300 kg/mm2 and exhibited extraordinary erosion resistance

  18. Microstructure-property relationships of chemically vapor deposited zirconia fiber coating for environmentally durable silicon carbide/silicon carbide composites

    Science.gov (United States)

    Li, Hao

    In SiC/SiC ceramic matrix composites, toughness is obtained by adding a fiber coating, which provides a weak interface for crack deflection and debonding between the fiber and the matrix. However, the most commonly used fiber coatings, carbon and boron nitride, are unstable in oxidative environments. In the present study, the feasibility of using a chemically vapor deposited zirconia (CVD-ZrO2) fiber coating as an oxidation-resistant interphase for SiC/SiC composites was investigated. A study of morphological evolution in the CVD-ZrO2 coating suggested that a size-controlled displacive phase transformation from tetragonal ZrO2 ( t-ZrO2) to monoclinic ZrO2 (m-ZrO 2) was the key mechanism responsible for the weak interface behavior exhibited by the ZrO2 coating. It appeared that a low oxygen partial pressure in the CVD reactor chamber was essential for the nucleation of t-ZrO2 and therefore was responsible for the delamination behavior. With this understanding of the weak interface mechanism, minicomposite specimens containing various ZrO2 fiber coating morphologies were fabricated and tested. A fractographic analysis showed that in-situ fiber strength and minicomposite failure loads were strongly dependent on the phase contents and microstructure of the ZrO2 coating. We determined that an optimum microstructure of the ZrO2 coating should contain a predelaminated interface surrounded by a dense outer layer. The outer layer was needed to protect the fiber from degradation during the subsequent SiC matrix infiltration procedure. A preliminary tensile stress-rupture study indicated that the ZrO2 coating exhibited promising performance in terms of providing the weak interface behavior and maintaining the thermal and oxidative stability at elevated temperatures.

  19. Electrochemically assisted deposition of hydroxyapatite on Ti6Al4V substrates covered by CVD diamond films - Coating characterization and first cell biological results.

    Science.gov (United States)

    Strąkowska, Paulina; Beutner, René; Gnyba, Marcin; Zielinski, Andrzej; Scharnweber, Dieter

    2016-02-01

    Although titanium and its alloys are widely used as implant material for orthopedic and dental applications they show only limited corrosion stability and osseointegration in different cases. The aim of the presented research was to develop and characterize a novel surface modification system from a thin diamond base layer and a hydroxyapatite (HAp) top coating deposited on the alloy Ti6Al4V widely used for implants in contact with bone. This coating system is expected to improve both the long-term corrosion behavior and the biocompatibility and bioactivity of respective surfaces. The diamond base films were obtained by Microwave Plasma Assisted Chemical Vapor Deposition (MW-PACVD); the HAp coatings were formed in aqueous solutions by electrochemically assisted deposition (ECAD) at varying polarization parameters. Scanning electron microscopy (SEM), Raman microscopy, and electrical conductivity measurements were applied to characterize the generated surface states; the calcium phosphate coatings were additionally chemically analyzed for their composition. The biological properties of the coating system were assessed using hMSC cells analyzing for cell adhesion, proliferation, and osteogenic differentiation. Varying MW-PACVD process conditions resulted in composite coatings containing microcrystalline diamond (MCD/Ti-C), nanocrystalline diamond (NCD), and boron-doped nanocrystalline diamond (B-NCD) with the NCD coatings being dense and homogeneous and the B-NCD coatings showing increased electrical conductivity. The ECAD process resulted in calcium phosphate coatings from stoichiometric and non-stoichiometric HAp. The deposition of HAp on the B-NCD films run at lower cathodic potentials and resulted both in the highest coating mass and the most homogenous appearance. Initial cell biological investigations showed an improved cell adhesion in the order B-NCD>HAp/B-NCD>uncoated substrate. Cell proliferation was improved for both investigated coatings whereas ALP

  20. Raman microscopic studies of PVD deposited hard ceramic coatings

    CERN Document Server

    Constable, C P

    2000-01-01

    GPa were deposited onto SS and HSS substrates. Subsequent Raman measurements found a correlation coefficient of 0.996 between Raman band position and stress (determined via XRD methods). In addition, there was also a similar correlation coefficient observed between hardness and Raman shift (cm sup - sup 1). The application of mechanical stresses on a TiAICrN coating via a stress rig was investigated and tensile and compressive shifts were observed. stresses caused by the scratching process. These shifts were found to be the largest at the edges of scratches. The Raman mapping of 'droplets', a defect inherent to PVD deposition processes, found that higher compressive stresses and large amounts of disorder occurred for coating growth onto droplets. Strategies designed to evaluate the ability of Raman microscopy to monitor the extent of real wear on cutting tools were evaluated. The removal of a coating layer and subsequent detection of a base layer proved successful. This was then expanded to real wear situatio...

  1. Crystallographic texture and anisotropy of electrolytic deposited copper coating analysis

    Directory of Open Access Journals (Sweden)

    S.J. Skrzypek

    2010-11-01

    Full Text Available Purpose: To investigate of texture and microstructure of electrodeposited copper thin films.Design/methodology/approach: nfluence of the electrodepositing parameters e.g. applied electric current as variable on texture formation of copper films was studied at presented work. Experiment was done for copper deposition from sulphate bath under galvanostatic and pulse current with different additives in the bath. X-ray examination included texture measurements phase analysis by means of Bragg-Brentano, grazing incidence diffraction and crystallite size using broadening of X-ray diffraction line.Findings: Electrodeposited copper coatings exhibit different texture and microstructure depending on applied conditions in which they were obtained. Pulse and direct current conditions leads to different texture of electrodeposited copper coatings. For each type of current texture depends on deposition time and current intensity. Only in some cases {111} component was obtained.Research limitations/implications: extures of the investigated samples are very sensitive for applied current conditions of electrodepositing. At the copper coatings obtained with reverse current texture components {110} is dominating one. Relations between texture and properties (hardness, Young module and grain size of copper layer were found.Originality/value: The texture of electrodeposited copper should be influential structural characteristic when anisotropy is considered. It is already known that electromigration depends on texture of copper films.

  2. Boron isotope evidence for the involvement of non-marine evaporites in the origin of the Broken Hill ore deposits

    Science.gov (United States)

    Slack, J.F.; Palmer, M.R.; Stevens, B.P.J.

    1989-01-01

    IDENTIFYING the palaeogeographic setting and mode of origin of stratabound ore deposits can be difficult in high-grade metamorphic terranes, where the effects of metamorphism may obscure the nature of the protoliths. Here we report boron isotope data for tourmalines from the early Proterozoic Broken Hill block, in Australia, which hosts giant lead-zinc-silver sulphide deposits. With one exception the 11B/10B ratios are lower than those for all other tourmalines from massive sulphide deposits and tour-malinites elsewhere in the world. We propose that these low ratios reflect leaching of boron from non-marine evaporitic borates by convecting hydrothermal fluids associated with early Proterozoic continental rifting. A possible modern analogue is the Salton Sea geothermal field in California. ?? 1989 Nature Publishing Group.

  3. In Vivo Biodistribution and Toxicity of Highly Soluble PEG-Coated Boron Nitride in Mice

    Science.gov (United States)

    Liu, Bo; Qi, Wei; Tian, Longlong; Li, Zhan; Miao, Guoying; An, Wenzhen; Liu, Dan; Lin, Jing; Zhang, Xiaoyong; Wu, Wangsuo

    2015-12-01

    The boron nitride (BN) nanoparticles, as the structural analogues of graphene, are the potential biomedicine materials because of the excellent biocompatibility, but their solubility and biosafety are the biggest obstacle for the clinic application. Here, we first synthesized the highly soluble BN nanoparticles coated by PEG (BN-PEG) with smaller size (~10 nm), then studied their biodistribution in vivo through radioisotope (Tc99mO4 -) labeling, and the results showed that BN-PEG nanoparticles mainly accumulated in the liver, lung, and spleen with the less uptake by the brain. Moreover, the pathological changes induced by BN-PEG could be significantly observed in the sections of the liver, lung, spleen, and heart, which can be also supported by the test of biochemical indexes in serum. More importantly, we first observed the biodistribution of BN-PEG in the heart tissues with high toxicity, which would give a warning about the cardiovascular disease, and provide some opportunities for the drug delivery and treatment.

  4. High Temperature Multilayer Environmental Barrier Coatings Deposited Via Plasma Spray-Physical Vapor Deposition

    Science.gov (United States)

    Harder, Bryan James; Zhu, Dongming; Schmitt, Michael P.; Wolfe, Douglas E.

    2014-01-01

    Si-based ceramic matrix composites (CMCs) require environmental barrier coatings (EBCs) in combustion environments to avoid rapid material loss. Candidate EBC materials have use temperatures only marginally above current technology, but the addition of a columnar oxide topcoat can substantially increase the durability. Plasma Spray-Physical Vapor Deposition (PS-PVD) allows application of these multilayer EBCs in a single process. The PS-PVD technique is a unique method that combines conventional thermal spray and vapor phase methods, allowing for tailoring of thin, dense layers or columnar microstructures by varying deposition conditions. Multilayer coatings were deposited on CMC specimens and assessed for durability under high heat flux and load. Coated samples with surface temperatures ranging from 2400-2700F and 10 ksi loads using the high heat flux laser rigs at NASA Glenn. Coating morphology was characterized in the as-sprayed condition and after thermomechanical loading using electron microscopy and the phase structure was tracked using X-ray diffraction.

  5. Fano interference of the Raman phonon in heavily boron-doped diamond films grown by chemical vapor deposition

    International Nuclear Information System (INIS)

    A series of boron-doped polycrystalline diamond films grown by direct current and microwave plasma deposition was studied with Raman and infrared (IR) absorption spectroscopy. A Fano line shape is observed in the Raman spectra for films with a boron concentration in a narrow range near 1021 cm-3. The appearance of the Fano line shape is correlated with the disappearance of discrete electronic transitions of the boron acceptor observed in the IR spectrum and the shift of the broadened peak to lower energy. The Fano interaction is attributed to a quantum mechanical interference between the Raman phonon (0.165 eV) and transitions from the broadened impurity band to continuum states composed of excited acceptor and valence band states

  6. Characterization of titanium coatings obtained by plasma jet deposition

    International Nuclear Information System (INIS)

    By injecting titanium chloride (TiCl4) into a low pressure argon arc plasma, thin titanium layers have been obtained on stainless steel substrate. The surface topography of the coatings was observed by scanning electron microscopy. The influence of the distance between the TiCl4 injection and the substrate has been investigated, and, for different deposition parameters, droplets can be observed on the surface of the samples. The chemical composition of the titanium films was determined with energy dispersive spectrometry (EDAX). Chemical analysis of the coatings allows to show the presence of titanium and chlorine. The percentage of impurities (i.e. chlorine) seems to depend strongly on the experimental conditions. (author). 3 refs., 2 figs., 1 tab., 1 photo

  7. Enhanced deposition of cubic boron nitride films on roughened silicon and tungsten carbide-cobalt surfaces

    Energy Technology Data Exchange (ETDEWEB)

    Teii, K., E-mail: teii@asem.kyushu-u.ac.j [Department of Applied Science for Electronics and Materials, Interdisciplinary Graduate School of Engineering Sciences, Kyushu University, Kasuga, Fukuoka 816-8580 (Japan); Hori, T. [Department of Applied Science for Electronics and Materials, Interdisciplinary Graduate School of Engineering Sciences, Kyushu University, Kasuga, Fukuoka 816-8580 (Japan); Matsumoto, S. [Exploratory Materials Research Laboratory for Energy and Environment, National Institute for Materials Science, 1-2-1 Sengen, Tsukuba, Ibaraki 305-0047 (Japan); Ceramic Forum Co. Ltd., 1-6-6 Taitoh, Taitoh-ku, Tokyo 110-0016 (Japan)

    2011-01-03

    We report the influence of substrate surface roughness on cubic boron nitride (cBN) film deposition under low-energy ion bombardment in an inductively coupled plasma. Silicon and cemented tungsten carbide-cobalt (WC-Co) surfaces are roughened by low-energy ion-assisted etching in a hydrogen plasma, followed by deposition in a fluorine-containing plasma. Infrared absorption coefficients are measured to be 22,000 cm{sup -1} and 17,000 cm{sup -1} for sp{sup 2}-bonded BN and cBN phases, respectively, for our films. For the silicon substrates, the film growth rate and the cBN content in the film increase with increasing the surface roughness, while the amount of sp{sup 2}BN phase in the film shows only a small increase. A larger surface roughness of the substrate results in a smaller contact angle of water, indicating that a higher surface free energy of the substrate contributes to enhancing growth of the cBN film. For the WC-Co substrates, the film growth rate and the cBN content in the film increase similarly by roughening the surface.

  8. Enhanced deposition of cubic boron nitride films on roughened silicon and tungsten carbide-cobalt surfaces

    International Nuclear Information System (INIS)

    We report the influence of substrate surface roughness on cubic boron nitride (cBN) film deposition under low-energy ion bombardment in an inductively coupled plasma. Silicon and cemented tungsten carbide-cobalt (WC-Co) surfaces are roughened by low-energy ion-assisted etching in a hydrogen plasma, followed by deposition in a fluorine-containing plasma. Infrared absorption coefficients are measured to be 22,000 cm-1 and 17,000 cm-1 for sp2-bonded BN and cBN phases, respectively, for our films. For the silicon substrates, the film growth rate and the cBN content in the film increase with increasing the surface roughness, while the amount of sp2BN phase in the film shows only a small increase. A larger surface roughness of the substrate results in a smaller contact angle of water, indicating that a higher surface free energy of the substrate contributes to enhancing growth of the cBN film. For the WC-Co substrates, the film growth rate and the cBN content in the film increase similarly by roughening the surface.

  9. The study of Zn–Co alloy coatings electrochemically deposited by pulse current

    Directory of Open Access Journals (Sweden)

    Tomić Milorad V.

    2012-01-01

    Full Text Available The electrochemical deposition by pulse current of Zn-Co alloy coatings on steel was examined, with the aim to find out whether pulse plating could produce alloys that could offer a better corrosion protection. The influence of on-time and the average current density on the cathodic current efficiency, coating morphology, surface roughness and corrosion stability in 3% NaCl was examined. At the same Ton/Toff ratio the current efficiency was insignificantly smaller for deposition at higher average current density. It was shown that, depending on the on-time, pulse plating could produce more homogenous alloy coatings with finer morphology, as compared to deposits obtained by direct current. The surface roughness was the greatest for Zn-Co alloy coatings deposited with direct current, as compared with alloy coatings deposited with pulse current, for both examined average current densities. It was also shown that Zn-Co alloy coatings deposited by pulse current could increase the corrosion stability of Zn-Co alloy coatings on steel. Namely, alloy coatings deposited with pulse current showed higher corrosion stability, as compared with alloy coatings deposited with direct current, for almost all examined cathodic times, Ton. Alloy coatings deposited at higher average current density showed greater corrosion stability as compared with coatings deposited by pulse current at smaller average current density. It was shown that deposits obtained with pulse current and cathodic time of 10 ms had the poorest corrosion stability, for both investigated average deposition current density. Among all investigated alloy coatings the highest corrosion stability was obtained for Zn-Co alloy coatings deposited with pulsed current at higher average current density (jav = 4 A dm-2.

  10. Evaluation of freestanding boron-doped diamond grown by chemical vapour deposition as substrates for vertical power electronic devices

    Energy Technology Data Exchange (ETDEWEB)

    Issaoui, R.; Achard, J.; Tallaire, A.; Silva, F.; Gicquel, A. [LSPM-CNRS (formerly LIMHP), Universite Paris 13, 99, Avenue Jean-Baptiste Clement, 93430 Villetaneuse (France); Bisaro, R.; Servet, B.; Garry, G. [Thales Research and Technology France, Campus de Polytechnique, 1 Avenue Augustin Fresnel, F-91767 Palaiseau Cedex (France); Barjon, J. [GEMaC-CNRS, Universite de Versailles Saint Quentin Batiment Fermat, 45 Avenue des Etats-Unis, 78035 Versailles Cedex (France)

    2012-03-19

    In this study, 4 x 4 mm{sup 2} freestanding boron-doped diamond single crystals with thickness up to 260 {mu}m have been fabricated by plasma assisted chemical vapour deposition. The boron concentrations measured by secondary ion mass spectroscopy were 10{sup 18} to 10{sup 20} cm{sup -3} which is in a good agreement with the values calculated from Fourier transform infrared spectroscopy analysis, thus indicating that almost all incorporated boron is electrically active. The dependence of lattice parameters and crystal mosaicity on boron concentrations have also been extracted from high resolution x-ray diffraction experiments on (004) planes. The widths of x-ray rocking curves have globally shown the high quality of the material despite a substantial broadening of the peak, indicating a decrease of structural quality with increasing boron doping levels. Finally, the suitability of these crystals for the development of vertical power electronic devices has been confirmed by four-point probe measurements from which electrical resistivities as low as 0.26 {Omega} cm have been obtained.

  11. Evaluation of freestanding boron-doped diamond grown by chemical vapour deposition as substrates for vertical power electronic devices

    International Nuclear Information System (INIS)

    In this study, 4 x 4 mm2 freestanding boron-doped diamond single crystals with thickness up to 260 μm have been fabricated by plasma assisted chemical vapour deposition. The boron concentrations measured by secondary ion mass spectroscopy were 1018 to 1020 cm-3 which is in a good agreement with the values calculated from Fourier transform infrared spectroscopy analysis, thus indicating that almost all incorporated boron is electrically active. The dependence of lattice parameters and crystal mosaicity on boron concentrations have also been extracted from high resolution x-ray diffraction experiments on (004) planes. The widths of x-ray rocking curves have globally shown the high quality of the material despite a substantial broadening of the peak, indicating a decrease of structural quality with increasing boron doping levels. Finally, the suitability of these crystals for the development of vertical power electronic devices has been confirmed by four-point probe measurements from which electrical resistivities as low as 0.26 Ω cm have been obtained.

  12. Evaluation of freestanding boron-doped diamond grown by chemical vapour deposition as substrates for vertical power electronic devices

    Science.gov (United States)

    Issaoui, R.; Achard, J.; Tallaire, A.; Silva, F.; Gicquel, A.; Bisaro, R.; Servet, B.; Garry, G.; Barjon, J.

    2012-03-01

    In this study, 4 × 4 mm2 freestanding boron-doped diamond single crystals with thickness up to 260 μm have been fabricated by plasma assisted chemical vapour deposition. The boron concentrations measured by secondary ion mass spectroscopy were 1018 to 1020 cm-3 which is in a good agreement with the values calculated from Fourier transform infrared spectroscopy analysis, thus indicating that almost all incorporated boron is electrically active. The dependence of lattice parameters and crystal mosaicity on boron concentrations have also been extracted from high resolution x-ray diffraction experiments on (004) planes. The widths of x-ray rocking curves have globally shown the high quality of the material despite a substantial broadening of the peak, indicating a decrease of structural quality with increasing boron doping levels. Finally, the suitability of these crystals for the development of vertical power electronic devices has been confirmed by four-point probe measurements from which electrical resistivities as low as 0.26 Ω cm have been obtained.

  13. Morphology, Composition, and Bioactivity of Strontium-Doped Brushite Coatings Deposited on Titanium Implants via Electrochemical Deposition

    Directory of Open Access Journals (Sweden)

    Yongqiang Liang

    2014-06-01

    Full Text Available Surface modification techniques have been applied to generate titanium implant surfaces that promote osseointegration for use in dental applications. In this study, strontium-doped brushite coatings were deposited on titanium by electrochemical deposition. The phase composition of the coating was investigated by energy dispersive X-ray spectroscopy and X-ray diffraction. The surface morphologies of the coatings were studied through scanning electron microscopy, and the cytocompatibility and bioactivity of the strontium-doped brushite coatings were evaluated using cultured osteoblasts. Osteoblast proliferation was enhanced by the addition of strontium, suggesting a possible mechanism by which strontium incorporation in brushite coatings increased bone formation surrounding the implants. Cell growth was also strongly influenced by the composition of the deposited coatings, with a 10% Sr-doped brushite coating inducing the greatest amount of bone formation among the tested materials.

  14. Novel nanometer-level uniform amorphous carbon coating for boron powders by direct pyrolysis of coronene without solvent

    International Nuclear Information System (INIS)

    A 3 nm coronene coating and a 4 nm amorphous carbon coating with a uniform shell–core encapsulation structure for nanosized boron (B) powders are formed by a simple process in which coronene is directly mixed with boron particles without a solvent and heated at 520 °C for 1 h or at 630 °C for 3 h in a vacuum-sealed silica tube. Coronene has a melting point lower than its decomposition temperature, which enables liquid coronene to cover B particles by liquid diffusion and penetration without the need for a solvent. The diffusion and penetration of coronene can extend to the boundaries of particles and to inside the agglomerated nanoparticles to form a complete shell–core encapsulated structure. As the temperature is increased, thermal decomposition of coronene on the B particles results in the formation of a uniform amorphous carbon coating layer. This novel and simple nanometer-level uniform amorphous carbon coating method can possibly be applied to many other powders; thus, it has potential applications in many fields at low cost. (paper)

  15. Microwave assisted apatite coating deposition on Ti6Al4V implants

    International Nuclear Information System (INIS)

    In this work we report a novel microwave assisted technology to deposit a uniform, ultra-thin apatite coating without any cracks on titanium implants in minutes. This method comprises of conventional biomimetic coating in synergism with microwave irradiation to result in alkaline earth phosphate nucleation. The microwave assisted coating process mainly follows the initial stages of biomimetic coating until the step of the Ca-P nuclei formation. After that, due to microwave irradiation more Ca-P nuclei are formed to cover the whole surface of the implant instead of the growth of deposited Ca-P nuclei to Ca-P globules and coatings. It is interesting to note the doping of Mg2+ to Ca-P apatite coating can significantly change the properties and performances of as-deposited coatings. The hydrophilicity, physical properties, bioactivity, cell adhesion, and growth capability of as-deposited microwave assisted coatings were investigated. The study shows that this coating technology has great potential in biomedical applications. Additionally, since biomimetic coating can be applied to series of implant materials such as polymer, metals and glass, it is expected this microwave assisted coating technology can also be applied to these materials if they can remains stable at 100 °C, the boiling point of water. - Highlights: • A microwave assisted apatite coating process. • Apatite composition can be controlled by adjusting solution composition. • The deposited apatite coating is uniform, non-crack, and ultra-thin. • The coating process takes only a few minutes

  16. Fabrication and characterization of graded calcium phosphate coatings produced by ion beam sputtering/mixing deposition

    International Nuclear Information System (INIS)

    Ion beam sputtering/mixing deposition was used to produce thin calcium phosphate coatings on titanium substrate from the hydroxyapatite target. It was found that as-deposited coatings were amorphous. No distinct absorption band of the hydroxyl group was observed in FTIR spectra of the coatings but new absorption bands were present for CO32-, which was brought about during the deposition process. Scanning electron microscopy revealed that the deposited coatings had a uniform and dense structure. The calcium to phosphorous ratio of these coatings varied between 2.0 and 8.0. Analyses of XPS data revealed that the coating could be divided into four distinctive zones, and a graded structure was achieved in the as-received coating. Scratch tests showed that the coatings adhered well to the substrate

  17. Boron doped nanostructure ZnO films deposited by ultrasonic spray pyrolysis

    Energy Technology Data Exchange (ETDEWEB)

    Karakaya, Seniye, E-mail: seniyek@ogu.edu.tr; Ozbas, Omer

    2015-02-15

    Highlights: • Nanostructure undoped and boron doped ZnO films were deposited by USP technique. • Influences of doping on the surface and optical properties of the ZnO films were investigated. • XRD spectra of the films exhibited a variation in crystalline quality depending on the B content. - Abstract: ZnO is an II–VI compound semiconductor with a wide direct band gap of 3.3 eV at room temperature. Doped with group III elements (B, Al or Ga), it becomes an attractive candidate to replace tin oxide (SnO{sub 2}) or indium tin oxide (ITO) as transparent conducting electrodes in solar cell devices and flat panel display due to competitive electrical and optical properties. In this work, ZnO and boron doped ZnO (ZnO:B) films have been deposited onto glass substrates at 350 ± 5 °C by a cost-efficient ultrasonic spray pyrolysis technique. The optical, structural, morphological and electrical properties of nanostructure undoped and ZnO:B films have been investigated. Electrical resistivity of films has been analyzed by four-probe technique. Optical properties and thicknesses of the films have been examined in the wavelength range 1200–1600 nm by using spectroscopic ellipsometry (SE) measurements. The optical constants (refractive index (n) and extinction coefficient (k)) and the thicknesses of the films have been fitted according to Cauchy model. The optical method has been used to determine the band gap value of the films. Transmission spectra have been taken by UV spectrophotometer. It is found that both ZnO and ZnO:B films have high average optical transmission (≥80%). X-ray diffraction (XRD) patterns indicate that the obtained ZnO has a hexagonal wurtzite type structure. The morphological properties of the films were studied by atomic force microscopy (AFM). The surface morphology of the nanostructure films is found to depend on the concentration of B. As a result, ZnO:B films are promising contender for their potential use as transparent window layer and

  18. Boron doped nanostructure ZnO films deposited by ultrasonic spray pyrolysis

    International Nuclear Information System (INIS)

    Highlights: • Nanostructure undoped and boron doped ZnO films were deposited by USP technique. • Influences of doping on the surface and optical properties of the ZnO films were investigated. • XRD spectra of the films exhibited a variation in crystalline quality depending on the B content. - Abstract: ZnO is an II–VI compound semiconductor with a wide direct band gap of 3.3 eV at room temperature. Doped with group III elements (B, Al or Ga), it becomes an attractive candidate to replace tin oxide (SnO2) or indium tin oxide (ITO) as transparent conducting electrodes in solar cell devices and flat panel display due to competitive electrical and optical properties. In this work, ZnO and boron doped ZnO (ZnO:B) films have been deposited onto glass substrates at 350 ± 5 °C by a cost-efficient ultrasonic spray pyrolysis technique. The optical, structural, morphological and electrical properties of nanostructure undoped and ZnO:B films have been investigated. Electrical resistivity of films has been analyzed by four-probe technique. Optical properties and thicknesses of the films have been examined in the wavelength range 1200–1600 nm by using spectroscopic ellipsometry (SE) measurements. The optical constants (refractive index (n) and extinction coefficient (k)) and the thicknesses of the films have been fitted according to Cauchy model. The optical method has been used to determine the band gap value of the films. Transmission spectra have been taken by UV spectrophotometer. It is found that both ZnO and ZnO:B films have high average optical transmission (≥80%). X-ray diffraction (XRD) patterns indicate that the obtained ZnO has a hexagonal wurtzite type structure. The morphological properties of the films were studied by atomic force microscopy (AFM). The surface morphology of the nanostructure films is found to depend on the concentration of B. As a result, ZnO:B films are promising contender for their potential use as transparent window layer and

  19. Improvement of tool materials by deposition of gradient and multilayers coatings

    OpenAIRE

    L.A. Dobrzański; K. Gołombek; J. Mikuła; D. Pakuła

    2006-01-01

    Purpose: Investigation of the functional properties of cermets, Si3N4 and Al2O3 based ceramics, coated with the PVD andCVD multilayer and gradient coatings and comparison them with the commercial uncoated and coated tool materials.Design/methodology/approach: TEM, SEM, confocal microscopy, scratch test, microhardness tests, roughnesstests, cutting tests.Findings: Employment of the hard wear resistant coatings deposited onto the sintered ceramic tool materials withthe physical deposition from ...

  20. Pure-Nickel-Coated Multiwalled Carbon Nanotubes Prepared by Electroless Deposition

    OpenAIRE

    Arai, Susumu; Kobayashi, Mitsuhiro; Yamamoto, Tohru; Endo, Morinobu

    2010-01-01

    Pure-nickel-coated multiwalled carbon nanotubes (MWCNTs) have been prepared by electroless deposition. Gluconic acid and hydrazine were respectively used as the complexing and reducing agents for nickel ions. The deposits were heat-treated. The microstructures and magnetic properties of the deposits were examined. The MWCNTs were homogeneously coated with pure nickel and their surfaces were relatively bumpy. These pure-nickel-coated MWCNTs exhibited ferromagnetism and had higher magnetization...

  1. Investigation of PVD coatings deposited on the Si3N4 and sialon tool ceramics

    OpenAIRE

    D. Pakuła; L.A. Dobrzański; Kriz, A; M. Staszuk

    2010-01-01

    Purpose: The paper presents investigation results of the structure and properties of the coatings deposited by cathodic arc evaporation - physical vapour deposition (CAE-PVD) techniques on the Si3N4 and sialon tool ceramics. The Ti(B,N), Ti(C,N), (Ti,Zr)N and (Ti,Al)N coatings were investigated.Design/methodology/approach: The structural investigation includes the metallographic analysis on the scanning electron microscope. Examinations of the chemical compositions of the deposited coatings w...

  2. Pulsed laser deposition of alumina coating for corrosion protection against liquid uranium

    International Nuclear Information System (INIS)

    Alumina coatings find wide applications as tribological coatings and as corrosion protective coatings for structural materials against chemical attack. We have investigated alumina coatings deposited on Stainless Steel (SS) substrates via pulsed laser deposition (PLD) technique. Characterization tests performed on these coatings including their compatibility with liquid uranium suggests alumina to be a potential candidate as a coating material for handling and containment of liquid uranium. We present here results of our detailed parametric study including dependence of average mass removal rate on laser fluence and ablation geometry and average deposition efficiency during PLD. These measurements provide vital inputs facilitating proper choice of process parameters for PLD runs. Deposited coatings have been characterized in terms of their microstructure, surface profile, adhesion to substrate, crystalline phase and corrosion resistance against liquid uranium. Our PLD based alumina coatings have shown a high degree of compaction and excellent corrosion resistance to molten uranium even upto a temperature of 1165 °C. - Highlights: • Alumina films deposited on stainless steel via pulsed laser deposition (PLD) technique. • PLD alumina films investigated as potential corrosion protective coatings. • Deposited coatings have been characterized in terms of their microstructure and crystalline phase. • Corrosion resistance of coatings against liquid uranium was tested. • Results suggest PLD alumina films have a promising potential for containment of molten uranium

  3. Deposition of various metal, ceramic, and cermet coatings by an industrial-scale large area filtered arc deposition process

    International Nuclear Information System (INIS)

    Nearly defect-free nitride, carbide, and oxiceramic coatings have been deposited by a unidirectional dual large area filtered arc deposition (LAFAD) process. One LAFAD dual arc vapor plasma source was used in both gas ionization and coating deposition modes with and without vertical magnetic rastering of the plasma flow. Substrates made of different metal alloys, as well as carbide and ceramics, were installed at different vertical positions on the 0.5 m diameter turntable of the industrial-scale batch coating system which was rotated at 12 rpm to assess deposition rates and coating thickness uniformity. Targets of the same or different compositions were installed on the primary cathodic arc sources of the LAFAD plasma source to deposit a variety of coating compositions by mixing the metal vapor and reactive gaseous components in a magnetically confined, strongly ionized plasma flow with large kinetic energy. The maximum deposition rate typically ranged from 1.5 μm/h for TiCr/TiCrN to 2.5 μm/h for Ti/TiN multilayer and AlN single layer coatings, and up to 6 μm/h for AlCr-based oxiceramic coatings for primary cathode current ranging from 120 to 140 A. When the arc current was increased to 200 A, the deposition rates of TiN-based coatings were as high as 5 μm/h. The vertical coating thickness uniformity was ±15% inside of a 150 mm area without vertical rastering. Vertical rastering increased the uniform coating deposition area up to 250 mm. The coating thickness distribution was well correlated with the output ion current distribution as measured by a multisection ion collector probe. Coatings were characterized for thickness, surface profile, adhesion, hardness, and elemental composition. Estimates of electrical resistivity indicated good dielectric properties for most of the TiCrAlY-based oxiceramic, oxinitride, and nitride coatings. The multielement LAFAD plasma flow consisting of fully ionized metal vapor with a reactive gas ionization rate in excess of 50

  4. Atomic layer deposition of boron-containing films using B{sub 2}F{sub 4}

    Energy Technology Data Exchange (ETDEWEB)

    Mane, Anil U., E-mail: amane@anl.gov; Elam, Jeffrey W. [Argonne National Laboratory, Argonne, Illinois 60126 (United States); Goldberg, Alexander; Halls, Mathew D. [Schrödinger, Inc., San Diego, California 92122 (United States); Seidel, Thomas E. [Seitek50, Palm Coast, Florida 32135 (United States); Current, Michael I. [Current Scientific, San Jose, California 95124 (United States); Despres, Joseph; Byl, Oleg; Tang, Ying; Sweeney, Joseph [Entegris, Danbury, Connecticut 06810 (United States)

    2016-01-15

    Ultrathin and conformal boron-containing atomic layer deposition (ALD) films could be used as a shallow dopant source for advanced transistor structures in microelectronics manufacturing. With this application in mind, diboron tetrafluoride (B{sub 2}F{sub 4}) was explored as an ALD precursor for the deposition of boron containing films. Density functional theory simulations for nucleation on silicon (100) surfaces indicated better reactivity of B{sub 2}F{sub 4} in comparison to BF{sub 3}. Quartz crystal microbalance experiments exhibited growth using either B{sub 2}F{sub 4}-H{sub 2}O for B{sub 2}O{sub 3} ALD, or B{sub 2}F{sub 4}-disilane (Si{sub 2}H{sub 6}) for B ALD, but in both cases, the initial growth per cycle was quite low (≤0.2 Å/cycle) and decreased to near zero growth after 8–30 ALD cycles. However, alternating between B{sub 2}F{sub 4}-H{sub 2}O and trimethyl aluminum (TMA)-H{sub 2}O ALD cycles resulted in sustained growth at ∼0.65 Å/cycle, suggesting that the dense –OH surface termination produced by the TMA-H{sub 2}O combination enhances the uptake of B{sub 2}F{sub 4} precursor. The resultant boron containing films were analyzed for composition by x-ray photoelectron spectroscopy, and capacitance measurements indicated an insulating characteristic. Finally, diffused boron profiles less than 100 Å were obtained after rapid thermal anneal of the boron containing ALD film.

  5. Technology validation of coatings deposition onto the brass substrate

    Directory of Open Access Journals (Sweden)

    A.D. Dobrzańska-Danikiewicz

    2010-11-01

    Full Text Available Purpose: The purpose of this article is to evaluate strategic development perspectives of manufacturing metallic-ceramic coatings in the process of physical vapor deposition (PVD on the CuZn40Pb2 brass substrate. The amount of layers applied to the substrate was adopted as the criterion for technology division, thus obtaining three technology groups for foresight researches.Design/methodology/approach: The carried out foresight-materials science researches included creating a dendrological matrix of technology value, a meteorological matrix of environment influence, a matrix of strategies for technologies, laying out strategic development tracks, carrying out materials science experiments which test the mechanical and tribological properties and the resistance to corrosion and erosion of brass covered with a varied number of layers applied using the method of reactive magnetron evaporation, as well as preparing technology roadmaps.Findings: High potential and attractiveness were shown of the analyzed technologies against the environment, as well as a promising improvement of mechanical and tribological properties and an increase of resistance to material corrosion and erosion as a result of covering with PVD coatings.Research limitations/implications: Researches pertaining to covering the brass substrate with PVD coatings is part of a bigger research project aimed at selecting, researching and characterizing priority innovative material surface engineering technologies.Practical implications: The presented results of experimental materials science researches prove the significant positive impact of covering with PVD coatings on the structure and mechanical properties, as well as the resistance to corrosion, erosion and abrasive wear of brass which leads to the justification of their including into the set of priority innovative technologies recommended for application in industrial practice, including in small and medium-size companies

  6. Ultralight boron nitride aerogels via template-assisted chemical vapor deposition

    Science.gov (United States)

    Song, Yangxi; Li, Bin; Yang, Siwei; Ding, Guqiao; Zhang, Changrui; Xie, Xiaoming

    2015-05-01

    Boron nitride (BN) aerogels are porous materials with a continuous three-dimensional network structure. They are attracting increasing attention for a wide range of applications. Here, we report the template-assisted synthesis of BN aerogels by catalyst-free, low-pressure chemical vapor deposition on graphene-carbon nanotube composite aerogels using borazine as the B and N sources with a relatively low temperature of 900 °C. The three-dimensional structure of the BN aerogels was achieved through the structural design of carbon aerogel templates. The BN aerogels have an ultrahigh specific surface area, ultralow density, excellent oil absorbing ability, and high temperature oxidation resistance. The specific surface area of BN aerogels can reach up to 1051 m2 g-1, 2-3 times larger than the reported BN aerogels. The mass density can be as low as 0.6 mg cm-3, much lower than that of air. The BN aerogels exhibit high hydrophobic properties and can absorb up to 160 times their weight in oil. This is much higher than porous BN nanosheets reported previously. The BN aerogels can be restored for reuse after oil absorption simply by burning them in air. This is because of their high temperature oxidation resistance and suggests broad utility as water treatment tools.

  7. Nucleation and growth of cubic boron nitride films produced by ion-assisted pulsed laser deposition

    Energy Technology Data Exchange (ETDEWEB)

    Friedmann, T.A.; Medlin, D.L.; Mirkarimi, P.B.; McCarty, K.F.; Klaus, E.J.; Boehme, D.R.; Johnsen, H.A.; Mills, M.J.; Ottesen, D.K. [Sandia National Labs., Livermore, CA (United States)

    1993-12-31

    We are studying the boron nitride system using a pulsed excimer laser to ablate from hexagonal BN (cBN) targets to form cubic BN (cBN) films. We are depositing BN films on heated (25--800C) Si (100) surfaces and are using a broad-beam ion source operated with Ar and N{sub 2} source gases to produce BN films with a high percentage of sp{sup 3}-bonded cBN. In order to optimize growth and nucleation of cBN films, parametric studies of the growth parameters have been performed. The best films to date show >85% sp{sup 3}-bonded BN as determined from Fourier-transform infrared (FTIR) reflection spectroscopy. High resolution transmission electron microscopy (TEM) and selected area electron diffraction confirm the presence of cBN in these samples. The films are polycrystalline and show grain sizes up to 30--40 mn. We find from both the FTIR and TEM analyses that the cBN content in these films evolves with growth time. Initially, the films are deposited as hBN and the cBN nucleates on this hBN underlayer. Importantly, the position of the cBN IR phonon also changes with growth time. Initially this mode appears near 1130 cm{sup {minus}1} and the position decreases with growth time to a constant value of 1085 cm{sup {minus}1}. Since in bulk cBN this IR mode appears at 1065 cm{sup {minus}1}, a large compressive stress induced by the ion bombardment is suggested. In addition, we report on the variation in cBN percentage with temperature.

  8. Aluminum coatings deposition by oxy-fuel detonation spraying

    International Nuclear Information System (INIS)

    This paper presents the possibility of control by phase composition of gaseous detonation sprayed coatings from aluminum powders due to variation and control of intensity of oxidation and combustion of initial Al particle. Thermal sprayed aluminum coatings have good corrosion resistance, but for some area of application they don't have acceptable complex of properties. The actual problem is also increase of strength of aluminum matrix in composite manufacturing by thermal spraying. The cooling rate of Al particles at plasma spraying as result of experimental determination of dendrite sizes is 10/sup 6/ - 10/sup 8/ degree C/s. But strengthening as result of microcrystal structure formation is withdrawing by presence of large pores and cracks between solidified particles. Therefore, it is necessary to search of thermal spray methods for obtaining more dense structure of coatings. Oxy-fuel detonation spraying (OFDS) is allowed to deposit coatings simultaneously from large and small particles. Moreover, in case of OFDS it is possible to use reaction of AI-particles oxidation and to obtain oxide-metal coatings. During oxidation of Al particles the surface film of aluminum is formed. Aluminum -aluminum oxide alloys are the strongest and most stable aluminum alloys above about 127 to 158 degree C. Their stability results from the extremely low solid solubility of Al/sub 2/O/sub 3/ The heat of chemical reaction may render on processes of heating, melting and overheating of particles. The possibility of control by phase composition of oxy fuel detonation sprayed coatings from aluminum powders as result of control of intensity of oxidation and combustion of initial Al particles are shown. The special schemes of gaseous detonation spraying are proposed. The experiments were done for OFDS of three types of powders of pure AI: (1) fine aluminum powder; (2) Al powder with particle size 100 - 250 macro m; (3) Al powder particle size 40 macro m. The composition of gas mixture was

  9. Development of coated conductors by inclined substrate deposition

    Science.gov (United States)

    Balachandran, U.; Ma, B.; Li, M.; Fisher, B. L.; Koritala, R. E.; Miller, D. J.; Dorris, S. E.

    2003-10-01

    Inclined substrate deposition (ISD) offers the potential for rapid production of high-quality biaxially textured buffer layers suitable for YBa 2Cu 3O 7- δ (YBCO)-coated conductors. We have grown biaxially textured magnesium oxide (MgO) films on Hastelloy C276 (HC) substrates by ISD at deposition rates of 20-100 Å/s. Scanning electron microscopy of the ISD MgO films showed columnar grain structures with a roof-tile-shaped surface. X-ray pole figure analysis revealed that the c-axis of the ISD MgO films is titled at an angle ≈32° from the substrate normal. A small full-width at half maximum of ≈9° was observed for the φ-scan of MgO films. YBCO films were grown on ISD MgO buffered HC substrates by pulsed laser deposition and were determined to be biaxially aligned with the c-axis parallel to the substrate normal. The orientation relationship between the ISD template and the top YBCO film was investigated by X-ray pole figure analysis and transmission electron microscopy. A transport critical current density of Jc=5.5×10 5 A/cm 2 at 77 K in self-field was measured on a YBCO film that was 0.46-μm thick, 4-mm wide, 10-mm long.

  10. Development of coated conductors by inclined substrate deposition

    International Nuclear Information System (INIS)

    Inclined substrate deposition (ISD) offers the potential for rapid production of high-quality biaxially textured buffer layers suitable for YBa2Cu3O7-δ (YBCO)-coated conductors. We have grown biaxially textured magnesium oxide (MgO) films on Hastelloy C276 (HC) substrates by ISD at deposition rates of 20-100 Angst. Scanning electron microscopy of the ISD MgO films showed columnar grain structures with a roof-tile-shaped surface. X-ray pole figure analysis revealed that the c-axis of the ISD MgO films is titled at an angle ∼32 deg. from the substrate normal. A small full-width at half maximum of ∼9 deg. was observed for the phi-scan of MgO films. YBCO films were grown on ISD MgO buffered HC substrates by pulsed laser deposition and were determined to be biaxially aligned with the c-axis parallel to the substrate normal. The orientation relationship between the ISD template and the top YBCO film was investigated by X-ray pole figure analysis and transmission electron microscopy. A transport critical current density of Jc=5.5x105 A/cm2 at 77 K in self-field was measured on a YBCO film that was 0.46-μm thick, 4-mm wide, 10-mm long

  11. Development of coated conductors by inclined substrate deposition

    Energy Technology Data Exchange (ETDEWEB)

    Balachandran, U.; Ma, B.; Li, M.; Fisher, B.L.; Koritala, R.E.; Miller, D.J.; Dorris, S.E

    2003-10-15

    Inclined substrate deposition (ISD) offers the potential for rapid production of high-quality biaxially textured buffer layers suitable for YBa{sub 2}Cu{sub 3}O{sub 7-{delta}} (YBCO)-coated conductors. We have grown biaxially textured magnesium oxide (MgO) films on Hastelloy C276 (HC) substrates by ISD at deposition rates of 20-100 Angst. Scanning electron microscopy of the ISD MgO films showed columnar grain structures with a roof-tile-shaped surface. X-ray pole figure analysis revealed that the c-axis of the ISD MgO films is titled at an angle {approx}32 deg. from the substrate normal. A small full-width at half maximum of {approx}9 deg. was observed for the phi-scan of MgO films. YBCO films were grown on ISD MgO buffered HC substrates by pulsed laser deposition and were determined to be biaxially aligned with the c-axis parallel to the substrate normal. The orientation relationship between the ISD template and the top YBCO film was investigated by X-ray pole figure analysis and transmission electron microscopy. A transport critical current density of J{sub c}=5.5x10{sup 5} A/cm{sup 2} at 77 K in self-field was measured on a YBCO film that was 0.46-{mu}m thick, 4-mm wide, 10-mm long.

  12. Aluminium nitride coatings preparation using a chemical vapour deposition process

    Energy Technology Data Exchange (ETDEWEB)

    Armas, B.; Combescure, C.; Icaza Herrera, M. de; Sibieude, F. [Centre National de la Recherche Scientifique (CNRS), 66 - Font-Romeu (France). Inst. de Science et du Genie des Materiaux et des Procedes

    2000-07-01

    Aluminium nitride was obtained in a cold wall reactor using AlCl{sub 3} and NH{sub 3} as precursors and N{sub 2} as a carrier gas. AlCl{sub 3} was synthesized << in situ >> by means of an original method based on the reaction of SiCl{sub 4(g)} with Al{sub (S)}. The substrate used was a cylinder of graphite coated with SiC and heated by high frequency induction. The deposition rate was studied as a function of temperature in the range 900 - 1500 C, the total pressure varying from 2 to 180 hPa. At low temperatures an Arrhenius type representation of the kinetics for several pressures indicated a thermally activated process with an apparent activation energy of about 80 kJ.mol{sup -1}. At high deposition temperatures, the deposition rate was almost constant, indicating that the growth was controlled by a diffusion process. The influence of gas composition and total AlCl{sub 3} flow rate was also discussed. The different layers were characterised particularly by means of X-ray diffraction and SEM. The influence of temperature and total pressure on crystallization and morphology was studied. (orig.)

  13. Zirconium influence on microstructure of aluminide coatings deposited on nickel substrate by CVD method

    Indian Academy of Sciences (India)

    Jolanta Romanowska; Maryana Zagula-Yavorska; Jan Sieniawski

    2013-11-01

    Influence of Zr on the microstructure and phase characteristics of aluminide diffusion coatings deposited on the nickel substrate has been investigated in this study. The coatings with and without zirconium were deposited by CVD method. The cross-section chemical composition investigations revealed that during the coatings formation, there is an inward aluminum diffusion and outward nickel diffusion in both types of coatings (with and without zirconium), whereas zirconium is located far below the coating surface, at a depth of ∼17 m, between -NiAl phase and '-Ni3Al phase. XRD examinations showed that -NiAl, -NiAl and '-Ni3Al were the main components of the deposited coatings. -NiAl phase is on the surface of the coatings, whereas -NiAl and '-Ni3Al form deeper parts of the coatings. Zirconium is dissolved in NiAl on the border between -NiAl and '-Ni3Al.

  14. Diamond-like carbon and ceramic materials as protective coatings grown by pulsed laser deposition

    OpenAIRE

    Perera Mercado, Yibran Argenis

    2004-01-01

    A rather large number of nitride, carbide, and oxide thin films are used as hard and wear-resistant coatings, for optical, corrosive, and refractory applications that are of crucial importance. Additional requirements place even more stringent conditions on the deposition processes. The properties of coatings deposited by pulsed laser deposition are determined by the deposition parameters, the composition of the PLD plasma and its ionization states, the substrate conditions, etc.. In this way...

  15. Synthesis of thin films in boron-carbon-nitrogen ternary system by microwave plasma enhanced chemical vapor deposition

    Science.gov (United States)

    Kukreja, Ratandeep Singh

    The Boron Carbon Nitorgen (B-C-N) ternary system includes materials with exceptional properties such as wide band gap, excellent thermal conductivity, high bulk modulus, extreme hardness and transparency in the optical and UV range that find application in most fields ranging from micro-electronics, bio-sensors, and cutting tools to materials for space age technology. Interesting materials that belong to the B-C-N ternary system include Carbon nano-tubes, Boron Carbide, Boron Carbon Nitride (B-CN), hexagonal Boron Nitride ( h-BN), cubic Boron Nitride (c-BN), Diamond and beta Carbon Nitride (beta-C3N4). Synthesis of these materials requires precisely controlled and energetically favorable conditions. Chemical vapor deposition is widely used technique for deposition of thin films of ceramics, metals and metal-organic compounds. Microwave plasma enhanced chemical vapor deposition (MPECVD) is especially interesting because of its ability to deposit materials that are meta-stable under the deposition conditions, for e.g. diamond. In the present study, attempt has been made to synthesize beta-carbon nitride (beta-C3N4) and cubic-Boron Nitride (c-BN) thin films by MPECVD. Also included is the investigation of dependence of residual stress and thermal conductivity of the diamond thin films, deposited by MPECVD, on substrate pre-treatment and deposition temperature. Si incorporated CNx thin films are synthesized and characterized while attempting to deposit beta-C3N4 thin films on Si substrates using Methane (CH4), Nitrogen (N2), and Hydrogen (H2). It is shown that the composition and morphology of Si incorporated CNx thin film can be tailored by controlling the sequence of introduction of the precursor gases in the plasma chamber. Greater than 100mum size hexagonal crystals of N-Si-C are deposited when Nitrogen precursor is introduced first while agglomerates of nano-meter range graphitic needles of C-Si-N are deposited when Carbon precursor is introduced first in the

  16. Degradation of Thermal Barrier Coatings from Deposits and Its Mitigation

    Energy Technology Data Exchange (ETDEWEB)

    Nitin Padture

    2011-12-31

    Ceramic thermal barrier coatings (TBCs) used in gas-turbine engines afford higher operating temperatures, resulting in enhanced efficiencies and performance. However, in the case of syngas-fired engines, fly ash particulate impurities that may be present in syngas can melt on the hotter TBC surfaces and form glassy deposits. These deposits can penetrate the TBCs leading to their failure. In experiments using lignite fly ash to simulate these conditions we show that conventional TBCs of composition 93wt% ZrO{sub 2} + 7wt% Y{sub 2}O{sub 3} (7YSZ) fabricated using the air plasma spray (APS) process are completely destroyed by the molten fly ash. The molten fly ash is found to penetrate the full thickness of the TBC. The mechanisms by which this occurs appear to be similar to those observed in degradation of 7YSZ TBCs by molten calcium-magnesium-aluminosilicate (CMAS) sand and by molten volcanic ash in aircraft engines. In contrast, APS TBCs of Gd{sub 2Zr{sub 2}O{sub 7} composition are highly resistant to attack by molten lignite fly ash under identical conditions, where the molten ash penetrates ~25% of TBC thickness. This damage mitigation appears to be due to the formation of an impervious, stable crystalline layer at the fly ash/Gd{sub 2}Zr{sub 2}O{sub 7} TBC interface arresting the penetrating moltenfly- ash front. Additionally, these TBCs were tested using a rig with thermal gradient and simultaneous accumulation of ash. Modeling using an established mechanics model has been performed to illustrate the modes of delamination, as well as further opportunities to optimize coating microstructure. Transfer of the technology was developed in this program to all interested parties.

  17. Pulsed laser deposition of corrosion protective Yttrium Oxide (Y2O3) coating

    International Nuclear Information System (INIS)

    Highlights: ► Pulsed laser deposition (PLD) technique for deposition of thin film Yttria coating on stainless steel substrates. ► Yttria (Y2O3) films investigated as potential corrosion protective coatings. ► Our tests reveal good compatibility of the Yttria coatings with molten uranium. ► Excellent corrosion resistance property of such Y2O3 coatings established. - Abstract: Among ceramics and oxides, Yttria (Y2O3) films have been widely investigated as potential corrosion protective coatings largely on account of their wear resistant and non-wettable properties. Results presented here describe successful use of pulsed laser deposition (PLD) technique for deposition of thin film Yttria coating on stainless steel substrates. Deposited Yttria coatings have been characterized in terms of their microstructure, crystalline phase and hardness using Scanning Electron Microscope (SEM), X-ray diffraction (XRD) and scratch test techniques, respectively. Characterization tests of these coatings of thickness up to 50 μm have shown strong bonding with substrate surface and a high degree of homogeneity and compaction. Resistance of these PLD based Yttria coatings to molten uranium have also been studied via Differential Thermal Analysis (DTA). Our results on DTA tests evaluating compatibility of the Yttria coatings with molten uranium have established the excellent corrosion resistance property of such Y2O3 coatings when exposed to molten uranium.

  18. Titanium-based coatings on copper by chemical vapor deposition in fluidized bed reactors

    International Nuclear Information System (INIS)

    Titanium, TiN and TiOx coatings were deposited on copper and Cu-Ni alloys by chemical vapor deposition in fluidized bed reactors. These coatings provide the copper with a tenfold increase in corrosion resistance in chloride aqueous environments, as determined by a.c. impedance studies. (orig.)

  19. Electrochemical deposition of coatings of highly entropic alloys from non-aqueous solutions

    Directory of Open Access Journals (Sweden)

    Jeníček V.

    2016-03-01

    Full Text Available The paper deals with electrochemical deposition of coatings of highly entropic alloys. These relatively new materials have been recently intensively studied. The paper describes the first results of electrochemical coating with highly entropic alloys by deposition from non-aqueous solutions. An electrochemical device was designed and coatings were deposited. The coatings were characterised with electronic microscopy scanning, atomic absorption spectrometry and X-ray diffraction methods and the combination of methods of thermic analysis of differential scanning calorimetry and thermogravimetry.

  20. Deposition of nanoscale multilayer CrN/NbN physical vapor deposition coatings by high power impulse magnetron sputtering

    OpenAIRE

    Purandare, Y. P.; Ehiasarian, A.P.; Hovsepian, P. E.

    2008-01-01

    Nanoscale multilayer CrN/NbN physical vapor deposition (PVD) coatings are gaining reputation for their high corrosion and wear resistance. However, the CrN/NbN films deposited by ABS(TM) (are bond sputtering) technology have some limitations such as macrodroplets, porosity, and less dense structures. The novel HIPIMS (high power impulse magnetron sputtering) technique produces macroparticle-free, highly ionized metal plasma, which brings advantages in both surface pretreatment and coating dep...

  1. Hot wire chemical vapour deposition (HWCVD) of boron carbide thin films from ortho-carborane for neutron detection application

    International Nuclear Information System (INIS)

    Detection of neutrons is possible if suitable converters such as Li, LiF or 10B in the form of thin films are used along with the semiconductor device. The use of boron (10B) in some host matrix as a neutron detector is attractive due to its large neutron capture cross-section. Boron carbide (BC) films are deposited on silicon substrates by HWCVD technique using solid ortho-carborane (o-C2B10H12) precursor with argon as carrier gas. The films contain 10B required for neutron detection as confirmed by the Secondary Ion Mass Spectroscopy. Variations in its structure as well as the chemical bonding configurations using Fourier Transform Infra-Red, Raman and X-ray diffraction spectroscopy have been studied.

  2. Metal organic chemical vapor deposition of environmental barrier coatings for the inhibition of solid deposit formation from heated jet fuel

    Science.gov (United States)

    Mohan, Arun Ram

    Solid deposit formation from jet fuel compromises the fuel handling system of an aviation turbine engine and increases the maintenance downtime of an aircraft. The deposit formation process depends upon the composition of the fuel, the nature of metal surfaces that come in contact with the heated fuel and the operating conditions of the engine. The objective of the study is to investigate the effect of substrate surfaces on the amount and nature of solid deposits in the intermediate regime where both autoxidation and pyrolysis play an important role in deposit formation. A particular focus has been directed to examining the effectiveness of barrier coatings produced by metal organic chemical vapor deposition (MOCVD) on metal surfaces for inhibiting the solid deposit formation from jet fuel degradation. In the first part of the experimental study, a commercial Jet-A sample was stressed in a flow reactor on seven different metal surfaces: AISI316, AISI 321, AISI 304, AISI 347, Inconel 600, Inconel 718, Inconel 750X and FecrAlloy. Examination of deposits by thermal and microscopic analysis shows that the solid deposit formation is influenced by the interaction of organosulfur compounds and autoxidation products with the metal surfaces. The nature of metal sulfides was predicted by Fe-Ni-S ternary phase diagram. Thermal stressing on uncoated surfaces produced coke deposits with varying degree of structural order. They are hydrogen-rich and structurally disordered deposits, spherulitic deposits, small carbon particles with relatively ordered structures and large platelets of ordered carbon structures formed by metal catalysis. In the second part of the study, environmental barrier coatings were deposited on tube surfaces to inhibit solid deposit formation from the heated fuel. A new CVD system was configured by the proper choice of components for mass flow, pressure and temperature control in the reactor. A bubbler was designed to deliver the precursor into the reactor

  3. Deposition and characterization of pyrocarbon coatings produced by use of CO2 dilution

    International Nuclear Information System (INIS)

    A Biso-coated fuel particle for the High-Temperature Gas-Cooled Reactor (HTGR) consists of a 500 μm ThO2 kernel, an 85-μm layer of low-density carbon, and a 75-μm layer of high-density pyrocarbon. Coatings produced from mixtures of 50% propylene, 25% CO2, and 25% Ar were found to be more gastight than were coatings produced from mixtures of propylene and argon, helium, or H2. Higher concentrations of CO2 in the gas mixture caused severe oxidation of graphite components within the coating furnace. The permeability of coatings deposited by use of CO2 dilution was found to depend on the deposition temperature. Low deposition temperatures produced more gastight coatings. It was determined that CO2 had little or no effect on coating anisotropy. 6 figures

  4. Development of WC-Co Coatings Deposited by Warm Spray Process

    Science.gov (United States)

    Chivavibul, Pornthep; Watanabe, Makoto; Kuroda, Seiji; Kawakita, Jin; Komatsu, Masayuki; Sato, Kazuto; Kitamura, Junya

    2008-12-01

    The high-velocity oxy-fuel (HVOF) process is commonly used to deposit WC-Co coatings. There are some problems with this process; especially the decomposition and decarburization of WC during spraying make a coating brittle. To suppress such degradation, the warm spray (WS) process was applied to deposit WC-Co coatings, which is capable of controlling the flame temperature in the range of 500-2000 °C. The microstructure and phases of the deposited coatings were characterized by using SEM and XRD, and the mechanical properties such as hardness, fracture toughness, and wear properties were also investigated. WS process successfully suppressed the formation of the detrimental phases such as W2C and W, which are usually observed in HVOF coatings. The WS coatings showed the similar trend of the hardness variation for Co content with a sintered bulk material. Improvement of toughness and wear behavior was also observed in WS coatings.

  5. A Study on Medium Temperature Chemical Vapor Deposition (MT-CVD) Technology and Super Coating Materials

    Institute of Scientific and Technical Information of China (English)

    GAO Jian; LI Jian-ping; ZENG Xiang-cai; MA Wen-cun

    2004-01-01

    In this paper, the dense and columnar crystalline TiCN coating layers with very good bonding strength between a layer and another layer was deposited using Medium Temperature Chemical Vapor Deposition (MT-CVD) where CH3CN organic composite with C/N atomic clusters etc. was utilized at 700 ~ 900 ℃. Effect of coating processing parameters, such as coating temperature, pressure and different gas flow quantity on structures and properties of TiCN coating layers were investigated. The super coating mechanis mand structures were analyzed. The new coating processing parameters and properties of carbide inserts with super coating layers were gained by using the improved high temperature chemical vapor deposition (HTCVD) equipment and HT-CVD, in combination with MT-CVD technology.

  6. Boron carbide coatings for neutron detection probed by x-rays, ions, and neutrons to determine thin film quality

    Energy Technology Data Exchange (ETDEWEB)

    Nowak, G., E-mail: Gregor.Nowak@hzg.de; Störmer, M.; Horstmann, C.; Kampmann, R.; Höche, D.; Lorenz, U.; Müller, M.; Schreyer, A. [Helmholtz-Zentrum Geesthacht, Max-Planck-Straße 1, 21502 Geesthacht (Germany); Becker, H.-W. [RUBION-Zentrale Einrichtung für Ionenstrahlen und Radionuklide, Ruhr-Universität Bochum, 44780 Bochum (Germany); Haese-Seiller, M.; Moulin, J.-F.; Pomm, M. [Helmholtz-Zentrum Geesthacht, Außenstelle an der Forschungsneutronenquelle Heinz Maier-Leibnitz (FRM II), Technische Universität München, 85747 Garching (Germany); Randau, C. [Georg-August Universität Göttingen, Geowissenschaftliches Zentrum, 37077 Göttingen, Germany and Außenstelle an der Forschungsneutronenquelle Heinz Maier-Leibnitz (FRM II), Technische Universität München, 85747 Garching (Germany); Hall-Wilton, R. [European Spallation Source ESS AB, P.O. Box 176, 221 00 Lund (Sweden)

    2015-01-21

    Due to the present shortage of {sup 3}He and the associated tremendous increase of its price, the supply of large neutron detection systems with {sup 3}He becomes unaffordable. Alternative neutron detection concepts, therefore, have been invented based on solid {sup 10}B converters. These concepts require development in thin film deposition technique regarding high adhesion, thickness uniformity and chemical purity of the converter coating on large area substrates. We report on the sputter deposition of highly uniform large-area {sup 10}B{sub 4}C coatings of up to 2 μm thickness with a thickness deviation below 4% using the Helmholtz-Zentrum Geesthacht large area sputtering system. The {sup 10}B{sub 4}C coatings are x-ray amorphous and highly adhesive to the substrate. Material analysis by means of X-ray-Photoelectron Spectroscopy, Secondary-Ion-Mass-Spectrometry, and Rutherford-Back-Scattering (RBS) revealed low impurities concentration in the coatings. The isotope composition determined by Secondary-Ion-Mass-Spectrometry, RBS, and inelastic nuclear reaction analysis of the converter coatings evidences almost identical {sup 10}B isotope contents in the sputter target and in the deposited coating. Neutron conversion and detection test measurements with variable irradiation geometry of the converter coating demonstrate an average relative quantum efficiency ranging from 65% to 90% for cold neutrons as compared to a black {sup 3}He-monitor. Thus, these converter coatings contribute to the development of {sup 3}He-free prototype detectors based on neutron grazing incidence. Transferring the developed coating process to an industrial scale sputtering system can make alternative {sup 3}He-free converter elements available for large area neutron detection systems.

  7. Chemical vapour deposition of diamond coatings onto molybdenum dental tools

    International Nuclear Information System (INIS)

    The growth of polycrystalline diamond films onto molybdenum rods and dental burrs by using a new hot filament chemical vapour deposition (CVD) system has been investigated. Negative dc bias voltage relative to the filament was applied to the molybdenum substrate prior to deposition. This led to much improved film adhesion and increased nucleation density. There was a factor of four improvement in the adhesive force from 20 to 80 N when a bias voltage of -300 V was employed to the substrate. The CVD coated molybdenum dental burr was found to give much improved performance and lifetime compared to the conventional sintered diamond burr. The CVD diamond burr showed no signs of deterioration even after 1000 operations whereas the conventional sintered diamond burrs were ineffective after between 30 and 60 operations. This represents a 30-fold improvement when CVD is applied. CVD diamond growth onto dental burrs has the potential for replacing exciting technology by achieving better performance and lifetime in a cost-effective manner

  8. Cathodic electrophoretic deposition of bismuth oxide (Bi2O3) coatings and their photocatalytic activities

    International Nuclear Information System (INIS)

    Graphical abstract: Bismuth oxide (Bi2O3) coating has been prepared by cathodic electrophoretic deposition method and exhibits high photocatalytic activities for the degradation of Rhodamine B. - Highlights: • The nano-Bi2O3 coatings have been firstly successfully fabricated by EPD method. • The EPD deposition mechanism of Bi2O3 coatings is firstly given. • Deposition dynamics are investigated by regulating different deposition times and applied field strengths in detail. • Obtained coating show great photocatalytic activities for the degradation of Rhodamine B. - Abstract: In this study, cathodic electrophoretic deposition (EPD), a low cost, one-step and flexible method, has been successfully developed to prepare bismuth oxide (Bi2O3) coatings. Stable suspensions consisted of isopropyl alcohol and trace additive-polyethyleneimine. Deposition was achieved on the cathode at applied field strengths of 5–25 V mm−1 using a total solids loading of 0.5–2 g L−1 at ambient temperature and pressure. The deposition mechanism of Bi2O3 coatings was firstly given, and deposition kinetics were investigated in detail. The deposits were characterized qualitatively by field emission scanning electron microscope (FESEM) and energy dispersive spectroscopy (EDS) observation, atomic force microscope (AFM), X-ray diffraction (XRD) and Brunauer–Emmett–Teller (BET) analysis, respectively. Moreover, the photocatalytic activities of obtained coatings were evaluated through degradation of Rhodamine B under ultraviolet and visible light irradiation

  9. Temporally and spatially resolved plasma spectroscopy in pulsed laser deposition of ultra-thin boron nitride films

    Energy Technology Data Exchange (ETDEWEB)

    Glavin, Nicholas R., E-mail: nicholas.glavin.1@us.af.mil, E-mail: andrey.voevodin@us.af.mil [Materials and Manufacturing Directorate, Air Force Research Laboratory, Wright-Patterson AFB, Ohio 45433 (United States); School of Mechanical Engineering and Birck Nanotechnology Center, Purdue University, West Lafayette, Indiana 47907 (United States); Muratore, Christopher [Materials and Manufacturing Directorate, Air Force Research Laboratory, Wright-Patterson AFB, Ohio 45433 (United States); University of Dayton, Dayton, Ohio 45409 (United States); Jespersen, Michael L.; Hu, Jianjun [Materials and Manufacturing Directorate, Air Force Research Laboratory, Wright-Patterson AFB, Ohio 45433 (United States); University of Dayton Research Institute, Dayton, Ohio 45409 (United States); Fisher, Timothy S. [School of Mechanical Engineering and Birck Nanotechnology Center, Purdue University, West Lafayette, Indiana 47907 (United States); Voevodin, Andrey A., E-mail: nicholas.glavin.1@us.af.mil, E-mail: andrey.voevodin@us.af.mil [Materials and Manufacturing Directorate, Air Force Research Laboratory, Wright-Patterson AFB, Ohio 45433 (United States)

    2015-04-28

    Physical vapor deposition (PVD) has recently been investigated as a viable, alternative growth technique for two-dimensional materials with multiple benefits over other vapor deposition synthesis methods. The high kinetic energies and chemical reactivities of the condensing species formed from PVD processes can facilitate growth over large areas and at reduced substrate temperatures. In this study, chemistry, kinetic energies, time of flight data, and spatial distributions within a PVD plasma plume ablated from a boron nitride (BN) target by a KrF laser at different pressures of nitrogen gas were investigated. Time resolved spectroscopy and wavelength specific imaging were used to identify and track atomic neutral and ionized species including B{sup +}, B*, N{sup +}, N*, and molecular species including N{sub 2}*, N{sub 2}{sup +}, and BN. Formation and decay of these species formed both from ablation of the target and from interactions with the background gas were investigated and provided insights into fundamental growth mechanisms of continuous, amorphous boron nitride thin films. The correlation of the plasma diagnostic results with film chemical composition and thickness uniformity studies helped to identify that a predominant mechanism for BN film formation is condensation surface recombination of boron ions and neutral atomic nitrogen species. These species arrive nearly simultaneously to the substrate location, and BN formation occurs microseconds before arrival of majority of N{sup +} ions generated by plume collisions with background molecular nitrogen. The energetic nature and extended dwelling time of incident N{sup +} ions at the substrate location was found to negatively impact resulting BN film stoichiometry and thickness. Growth of stoichiometric films was optimized at enriched concentrations of ionized boron and neutral atomic nitrogen in plasma near the condensation surface, providing few nanometer thick films with 1:1 BN stoichiometry and good

  10. Hybrid nanocomposite coatings from metal (Mg alloy)-drug deposited onto medical implant by laser adaptive ablation deposition technique

    Science.gov (United States)

    Serbezov, Valery; Sotirov, Sotir; Serbezov, Svetlin

    2013-03-01

    Drug-eluting medical implants are active implants whose function is to create healing effects. The current requirements for active medical coatings for Drug-eluting medical implants are to be biocompatible, biodegradable, polymer free, mechanically stable and enable a controlled release of one or more drugs and defined degradation. This brings hybrid nanocomposite coatings into focus especially in the field of cardiovascular implants. We studied the properties of Metal (Mg alloy)-Paclitaxel coatings obtained by novel Laser Adaptive Ablation Deposition Technique (LAAD) onto cardiovascular stents from 316 LVM stainless steel material. The morphology and topology of coatings were studied by Bright field / Fluorescence optical microscope and Scanning Electron Microscope (SEM). Comparative measurements were made of the morphology and topology of hybrid, polymer free nanocomposite coatings deposited by LAAD and polymerdrug coatings deposited by classical spray technique. The coatings obtained by LAAD are homogeneous without damages and cracks. Metal nanoparticles with sizes from 40 nm to 230 nm were obtained in drug matrixes. Energy Dispersive X-ray Spectroscopy (EDX) was used for identification of metal nanoparticles presence in hybrid nanocomposites coatings. The new technology opens up possibilities to obtain new hybrid nanocomposite coatings with applications in medicine, pharmacy and biochemistry.

  11. Surface modification of sialon ceramics and cemented carbides by PVD coating deposition

    OpenAIRE

    L.A. Dobrzański; M. Staszuk

    2011-01-01

    Purpose: The paper includes investigation results of structures and mechanical properties of coatings deposited by the physical vapor deposition (PVD) techniques onto both sialon tool ceramics and sintered carbides. The paper includes two kinds of coating materials, isomorphic containg phases with TiN and AlN.Design/methodology/approach: In the paper were presented some observations of coating structures, before carried out in the scanning electron microscope. Phases composition analysis was ...

  12. Factors influencing the deposition of hydroxyapatite coating onto hollow glass microspheres

    International Nuclear Information System (INIS)

    Hydroxyapatite (HA) and HA coated microcarriers for cell culture and delivery have attracted more attention recently, owing to the rapid progress in the field of tissue engineering. In this research, a dense and uniform HA coating with the thickness of about 2 μm was successfully deposited on hollow glass microspheres (HGM) by biomimetic process. The influences of SBF concentration, immersion time, solid/liquid ratio and activation of HGM on the deposition rate and coating characteristics were discussed. X-ray diffraction (XRD) and Fourier transform infrared spectrum (FTIR) analyses revealed that the deposited HA is poorly crystalline. The thickness of HA coating showed almost no increase after immersion in 1.5SBF for more than 15 days with the solid/liquid ratio of 1:150. At the same time, SBF concentration, solid/liquid ratio and activation treatment played vital roles in the formation of HA coating on HGM. This poorly crystallized HA coated HGM could have potential use as microcarrier for cell culture. Highlights: • HA coatings were deposited on hollow glass microspheres by biomimetic process. • The obtained HA coating was poorly crystalline and carbonated. • The influencing factors of deposition rate and coating characteristics were studied. • The thickness of HA coating showed almost no increase after immersion for 15 days

  13. Thermal shock behavior of platinum aluminide bond coat/electron beam-physical vapor deposited thermal barrier coatings

    International Nuclear Information System (INIS)

    Highlights: • TBCs of (Ni, Pt)Al bond coat with grit blasting process and YSZ ceramic coating. • Grain boundary ridges are the sites for spallation damage initiation in TBCs. • Ridges removed, cavities formation appeared and the damage initiation deteriorated. • Damage initiation and progression at interface lead to a buckling failure. - Abstract: Thermal barrier coating systems (TBCs) including of chemical vapor deposited (Ni, Pt)Al bond coat with grit blasting process and electron beam physical vapor deposited Y2O3-stabilized-ZrO2 (YSZ) ceramic coating were investigated. The phase structures, surface and cross-sectional morphologies, thermal shock behaviors and residual stresses of the coatings were studied in detail. Grain boundary ridges still remain on the surface of bond coat prior to the deposition of the ceramic coating, which are shown to be the major sites for spallation damage initiation in TBCs. When these ridges are mostly removed, they appear some of cavities formation and then the damage initiation mode is deteriorated. Damage initiation and progression occurs at the bond coat to thermally grown oxide (TGO) interface leading to a buckling failure behavior. A buckle failure once started may be arrested when it runs into a region of high bond coat to TGO interface toughness. Thus, complete failure requires further loss in toughness of the bond coat to TGO interface during cooling. The suppressed cavities formation, the removed ridges at the grain boundaries, the relative high TGO to bond coat interface toughness, the uniform growth behavior of TGO thickening and the lower of the residual stress are the primary factors for prolonging the lifetime of TBCs

  14. Thermal shock behavior of platinum aluminide bond coat/electron beam-physical vapor deposited thermal barrier coatings

    Energy Technology Data Exchange (ETDEWEB)

    Xu, Zhenhua, E-mail: zhxuciac@163.com [Beijing Institute of Aeronautical Materials, Department 5, P.O. Box 81-5, Beijing 100095 (China); Dai, Jianwei [Beijing Institute of Aeronautical Materials, Department 5, P.O. Box 81-5, Beijing 100095 (China); Niu, Jing [Shenyang Liming Aero-engine (Group) Corporation Ltd., Institute of Metallurgical Technology, Technical Center, Shengyang 110043 (China); Li, Na; Huang, Guanghong; He, Limin [Beijing Institute of Aeronautical Materials, Department 5, P.O. Box 81-5, Beijing 100095 (China)

    2014-12-25

    Highlights: • TBCs of (Ni, Pt)Al bond coat with grit blasting process and YSZ ceramic coating. • Grain boundary ridges are the sites for spallation damage initiation in TBCs. • Ridges removed, cavities formation appeared and the damage initiation deteriorated. • Damage initiation and progression at interface lead to a buckling failure. - Abstract: Thermal barrier coating systems (TBCs) including of chemical vapor deposited (Ni, Pt)Al bond coat with grit blasting process and electron beam physical vapor deposited Y{sub 2}O{sub 3}-stabilized-ZrO{sub 2} (YSZ) ceramic coating were investigated. The phase structures, surface and cross-sectional morphologies, thermal shock behaviors and residual stresses of the coatings were studied in detail. Grain boundary ridges still remain on the surface of bond coat prior to the deposition of the ceramic coating, which are shown to be the major sites for spallation damage initiation in TBCs. When these ridges are mostly removed, they appear some of cavities formation and then the damage initiation mode is deteriorated. Damage initiation and progression occurs at the bond coat to thermally grown oxide (TGO) interface leading to a buckling failure behavior. A buckle failure once started may be arrested when it runs into a region of high bond coat to TGO interface toughness. Thus, complete failure requires further loss in toughness of the bond coat to TGO interface during cooling. The suppressed cavities formation, the removed ridges at the grain boundaries, the relative high TGO to bond coat interface toughness, the uniform growth behavior of TGO thickening and the lower of the residual stress are the primary factors for prolonging the lifetime of TBCs.

  15. Deposition of chromium nitride coatings from vacuum arc plasma in increased nitrogen pressure

    International Nuclear Information System (INIS)

    The application of protective coatings on metal materials is the effective way to improve their durability. Chromium nitride coatings are applied mainly on tools due to good resistivity to oxidation compared to other metal nitride coatings and good wear resistance. Some characteristics of the coatings deposited in fixed position in regard of chromium cathode on the samples parallel directed to it and the other arranged opposite in the nitrogen pressure ranged from 0.5 to 3.0 Pa are investigated.

  16. Properties of Ti(B,N) coatings deposited onto cemented carbides and sialon tool ceramics

    OpenAIRE

    M. Pancielejko; K. Gołombek; M. Staszuk; L.A. Dobrzański

    2010-01-01

    Purpose: The aim of this paper was to investigate mechanical properties both of sintered carbides WC-Co type and sialon tool ceramics with wear resistance ternary coatings Ti(B,N) type deposited by the cathodic arc evaporation process (CAE-PVD).Design/methodology/approach: The microhardness tests of coatings were made using the ultra microhardness tester. The grain size of investigated coatings was determined by the Scherrer method. Tests of the coatings adhesion to a substrate material were ...

  17. Interface behavior of tungsten coating on stainless steel by electro spark deposition

    OpenAIRE

    Wang Yuangang; Ma Honggang; Li Xiaopeng

    2015-01-01

    A new method of electro spark deposition method was put forward, which was based on the theory of electro spark deposition by changing the polarity in the liquid. Tungsten coating layers was produced on surface of Stainless Steel by electro spark deposition. The micro hardness, microstructure, chemical composition and phases of the coating layer were examined by means of hardness test, scanning electron microscopy (SEM) and energy dispersive spectrometer (EDS) analysis. The results showed tha...

  18. Enhancing the mechanical properties of superhydrophobic atmospheric pressure plasma deposited siloxane coatings

    OpenAIRE

    Nwankire, Charles E.; Favaro, Gregory; Duong, Quynh-Huong; Denis P. Dowling

    2011-01-01

    Surfaces with water contact angles above 150° are regarded as superhydrophobic. In this study the use of atmospheric pressure plasma jet system called PlasmaStreamTM to deposit superhydrophobic coatings is investigated. The coatings were deposited from the following liquid precursors: HMDSO, tetramethyl cyclotetrasiloxane (Tomcats) and a mixture of Tomcats and fluorosiloxane. The objective of the study is to investigate how precursor type and deposition conditions, influences t...

  19. Chemical vapour deposition of very thin coatings on carbon fibre bundles

    OpenAIRE

    Stumm, T.; Fitzer, E.; Wahl, G

    1992-01-01

    The continuous deposition of thin coatings of refractory materials on carbon fibre rovings is considered as the impregnation of a endless cylinder with slit-like pores in the direction parallel with the cylinder axis. From such a model, the limits of process parameters for the simultaneous coating of all individual monofilaments are derived. In detail a correlation between the deposition parameters and the resulting layer thickness is discussed for a deposition with high and low conversion re...

  20. Tool life of the edges coated with the c-BN+h-BN coatings with different structures during hard machinable steel machining

    OpenAIRE

    Kupczyk, M; Misiak, W.

    2005-01-01

    In the presented paper the experimental results concerning the functional quality (durability during steel machining) of thin, superhard coatings produced on the cutting edges are described. Differences among mentioned properties of coatings mainly result from a coating structure. But the structure of coatings results from deposition parameters Superhard boron nitride coatings were deposited on insert cutting edges made of cemented carbides by the pulse-plasma method applying different values...

  1. Influence of the Discharge Voltage during Pulse-Plasma Process on the Durability of Edges coated with Superhard Coatings

    Institute of Scientific and Technical Information of China (English)

    MaciejKupczyk

    2004-01-01

    In the paper the experimental results concerning the functional quality of thin, superhard coatings produced on cutting edges is described. Boron nitride coatings were deposited on insert cutting edges made cemented carbides by the pulse-plasma method. The comparative investigations of mentioned coatings have been concerned of tool life of edges during steel machining. In these investigations for the purpose of additional increase of coated edge durability an interfacial layers were applied. Presented investigations particularly pointed out to essential influence of the values of discharge voltage on the coating structure and durability of edges coated with boron nitfide.

  2. Influence of the Discharge Voltage during Pulse-Plasma Process on the Durability of Edges coated with Superhard Coatings

    Institute of Scientific and Technical Information of China (English)

    Maciej Kupczyk

    2004-01-01

    In the paper the experimental results concerning the functional quality of thin, superhard coatings produced on cutting edges is described. Boron nitride coatings were deposited on insert cutting edges made cemented carbides by the pulse-plasma method. The comparative investigations of mentioned coatings have been concerned of tool life of edges during steel machining. In these investigations for the purpose of additional increase of coated edge durability an interfacial layers were applied. Presented investigations particularly pointed out to essential influence of the values of discharge voltage on the coating structure and durability of edges coated with boron nitride.

  3. Insertion of nanocrystalline diamond film and the addition of hydrogen gas during deposition for adhesion improvement of cubic boron nitride thin film deposited by unbalanced magnetron sputtering method

    International Nuclear Information System (INIS)

    Cubic boron nitride (c-BN) thick film growth was attempted by the addition of hydrogen for residual stress reduction and by using a nanocrystalline diamond (NCD) buffer layer for stabilizing the turbostratic boron nitride interfacial layer. The c-BN films were deposited by the unbalanced magnetron sputtering method. Thin (100 μm) Si strips (3 × 40 mm2) were used as substrates. A boron nitride target was used, which was connected to a radio frequency power supply at 400 W. High frequency power connected to a substrate holder was used for self-biasing of − 40 V. The deposition pressure was 0.27 Pa with a flow of Ar (18 sccm)–N2 (2 sccm) mixed gas. Hydrogen gas of 2 sccm was added to the Ar–N2 mixed gas. The effect of the addition time of the hydrogen to the Ar–N2 gas during deposition was investigated and found to be critical to the occurrence of the delamination of the c-BN film on the NCD buffer layer. As the addition of the hydrogen was delayed, the delamination started later. C-BN film of 3 μm thickness adherent to the substrate was obtained. - Highlights: • A nanocrystalline diamond (NCD) buffer layer was applied to enhance the adhesion. • Hydrogen in the reaction gas caused delamination of the film at c-BN/NCD interface. • A delayed hydrogen addition was effective in inhibiting such delamination. • About 3 μm thick c-BN film could be grown

  4. HA coating on titanium with nanotubular anodized TiO2 intermediate layer via electrochemical deposition

    Institute of Scientific and Technical Information of China (English)

    WANG Yue-qin; TAO Jie; WANG Ling; HE Ping-ting; WANG Tao

    2008-01-01

    Hydroxyapatite (HA) coating has been prepared on titanium substrate through an electrochemical deposition approach.In order to improve the bonding strength between HA coating and Ti substrate,a well oriented and uniform titanium oxide nanotube array on the surface of titanium substrate was applied by means of anodic oxidation pre-treatment.Then the calcium hydrogen phosphate (CaHPO4-2H2O,DCPD) coating,as the precursor of hydroxyapatite coating,was electrodeposited on the anodized Ti.At the initial stage of electro-deposition,the DCPD crystals,in nanometer precipitates,are anchored in and between the tubes.With increasing the deposition time,the nanometer DCPD crystals are connected together to form a continuous coating on titanium oxide nanotube array.Finally,the DCPD coating is converted into hydroxyapatite one simply by being immersed in alkaline solution.

  5. Electrolytic deposition and corrosion resistance of Zn–Ni coatings obtained from sulphate-chloride bath

    Indian Academy of Sciences (India)

    Katarzyna Wykpis; Magdalena Popczyk; Antoni Budniok

    2011-07-01

    Zn–Ni coatings were deposited under galvanostatic conditions on steel substrate (OH18N9). The influence of current density of deposition on the surface morphology, chemical and phase composition was investigated. The corrosion resistance of Zn–Ni coatings obtained at current density 10–25 mA cm-2 are measured, and are compared with that of metallic cadmium coating. Structural investigations were performed by the X-ray diffraction (XRD) method. The surface morphology and chemical composition of deposited coatings were studied using a scanning electron microscope (JEOL JSM-6480) with EDS attachment. Studies of electrochemical corrosion resistance were carried out in the 5% NaCl, using potentiodynamic and electrochemical impedance spectroscopy (EIS) methods. On the ground of these research, the possibility of deposition of Zn–Ni coatings contained 24–26% at. Ni was exhibited. It was stated, that surface morphology, chemical and phase composition of these coatings are practically independent on current density of deposition. On the basis of electrochemical investigations it was found that corrosion resistance of these Zn–Ni coatings is also independent of current density. These coatings are more corrosion resistant in 5% NaCl solution than metallic cadmium. It was suggested that the Zn–Ni coating may be used as a substitute for toxic cadmium.

  6. Electrophoretic deposition of pure MoS2 dry film lubricant coatings

    International Nuclear Information System (INIS)

    Electrophoresis can be employed to deposit a wide variety of materials including MoS2 coatings that exhibit properties comparable to the properties of sputtered MoS2 coatings used as lubricants for vacuum applications. Coatings which display coefficients of friction as low as 0.03 can be deposited from an aqueous suspension containing approximately 2.5 wt %, micrometer-sized MoS2 particles stablized with approximately 500 ppm of a nonionic surfactant. Uniform coatings with appropriate thicknesses can be deposited on nonplanar surfaces in minutes with minimal equipment. The morphology of the as-deposited coatings suggest that MoS2 is electrophoretically active as a result of a net positive surface charge along the basal plane

  7. Development of the process of boron electrophoresis deposition on aluminum substate to be used in the construction of neutron detectors

    International Nuclear Information System (INIS)

    Process of baron electrophoresis depositon on large areas of aluminum substrates was developed with the aim of using them in the construction of neutron detectors. After definition and optimization of the boron electrophoresis parameters, depositions of 10B on aluminium cylinders were performed and used as electrodes in gamma compensated and non-compensated ionization chambers and in proportional detectors. Prototypers of ionization chambers were designed, built and assembled at the Departinent for Engineering and Industry Application (TE) of the Instituto de Pesquisas Energeticas e Nucleares (IPEN), and submited for characterization tests at IEA-R1 reactor. They fully met the technical specifications of the projects. (author)

  8. Structure and properties of multicomponent coatings deposited onto sialon tool ceramics

    Directory of Open Access Journals (Sweden)

    D. Pakuła

    2011-11-01

    Full Text Available Purpose: The aim of this paper is to investigate structure, mechanical and functional properties of sialon tool ceramics with wear resistant multicomponent coatings deposited with PVD method.Design/methodology/approach: The structural investigation includes the metallographic analysis on the scanning electron microscope. Examinations of the chemical compositions of the deposited coatings were carried out using the X-ray energy dispersive spectrograph EDS, and glow-discharge optical emission spectroscope GDOS. The investigation includes also analysis of the mechanical and functional properties of the material: microhardness tests of the deposited coatings, surface roughness tests, evaluation of the adhesion of the deposited coatings and tribological test made with the „pin-on-disk”.Findings: Deposition of the multicomponent coatings with the PVD method, on tools made from sialon’s ceramics, results in the increase of mechanical properties in comparison with uncoated tool materials, deciding thus the improvement of their working properties.Practical implications: The multicomponent coating carried out on multi point inserts (made on sintered sialon’s ceramics can be used in the pro-ecological dry cutting processes without using cutting fluids. However, application of this coating to cover sialon ceramics demands still both elaborating and improvement adhesion to substrates in order to introduce these to industrial applications.Originality/value: The paper presents some researches of multicomponent coatings deposited by PVD method on sialon tool ceramics.

  9. Low-Energy Plasma Spray (LEPS) Deposition of Hydroxyapatite/Poly-ɛ-Caprolactone Biocomposite Coatings

    Science.gov (United States)

    Garcia-Alonso, Diana; Parco, Maria; Stokes, Joseph; Looney, Lisa

    2012-01-01

    Thermal spraying is widely employed to deposit hydroxyapatite (HA) and HA-based biocomposites on hip and dental implants. For thick HA coatings (>150 μm), problems are generally associated with the build-up of residual stresses and lack of control of coating crystallinity. HA/polymer composite coatings are especially interesting to improve the pure HA coatings' mechanical properties. For instance, the polymer may help in releasing the residual stresses in the thick HA coatings. In addition, the selection of a bioresorbable polymer may enhance the coatings' biological behavior. However, there are major challenges associated with spraying ceramic and polymeric materials together because of their very different thermal properties. In this study, pure HA and HA/poly-ɛ-caprolactone (PCL) thick coatings were deposited without significant thermal degradation by low-energy plasma spraying (LEPS). PCL has never been processed by thermal spraying, and its processing is a major achievement of this study. The influence of selected process parameters on microstructure, composition, and mechanical properties of HA and HA/PCL coatings was studied using statistical design of experiments (DOE). The HA deposition rate was significantly increased by the addition of PCL. The average porosity of biocomposite coatings was slightly increased, while retaining or even improving in some cases their fracture toughness and microhardness. Surface roughness of biocomposites was enhanced compared with HA pure coatings. Cell culture experiments showed that murine osteoblast-like cells attach and proliferate well on HA/PCL biocomposite deposits.

  10. Evaluation of chemical and structural properties of germanium-carbon coatings deposited by plasma enhanced chemical vapor deposition

    Energy Technology Data Exchange (ETDEWEB)

    Jamali, Hossein, E-mail: h.jamali@mut-es.ac.ir; Mozafarinia, Reza; Eshaghi, Akbar

    2015-10-15

    Germanium-carbon coatings were deposited on silicon and glass substrates by plasma enhanced chemical vapor deposition (PECVD) using three different flow ratios of GeH{sub 4} and CH{sub 4} precursors. Elemental analysis, structural evaluation and microscopic investigation of coatings were performed using laser-induced breakdown spectroscopy (LIBS), Fourier transform infrared (FTIR) spectroscopy, X-ray diffraction (XRD), Raman spectroscopy, field emission scanning electron microscopy (FESEM) and atomic force microscopy (AFM), respectively. Based on the results, the coatings exhibited a homogeneous and dense structure free of pores with a very good adhesion to substrate. The structural evaluation revealed that the germanium-carbon coatings were a kind of a Ge-rich composite material containing the amorphous and crystalline germanium and amorphous carbon with the mixture of Ge–Ge, Ge–C, C–C, Ge–H and C–H bonds. The result suggested that the amorphisation of the coatings could be increased with raising CH{sub 4}:GeH{sub 4} flow rate ratio and subsequently increasing C amount incorporated into the coating. - Highlights: • Germanium-carbon coatings were prepared by PECVD technique. • The germanium-carbon coatings were a kind of composite material. • The amorphisation of the coatings were increased with raising CH{sub 4}:GeH{sub 4} flow ratio.

  11. Evaluation of chemical and structural properties of germanium-carbon coatings deposited by plasma enhanced chemical vapor deposition

    International Nuclear Information System (INIS)

    Germanium-carbon coatings were deposited on silicon and glass substrates by plasma enhanced chemical vapor deposition (PECVD) using three different flow ratios of GeH4 and CH4 precursors. Elemental analysis, structural evaluation and microscopic investigation of coatings were performed using laser-induced breakdown spectroscopy (LIBS), Fourier transform infrared (FTIR) spectroscopy, X-ray diffraction (XRD), Raman spectroscopy, field emission scanning electron microscopy (FESEM) and atomic force microscopy (AFM), respectively. Based on the results, the coatings exhibited a homogeneous and dense structure free of pores with a very good adhesion to substrate. The structural evaluation revealed that the germanium-carbon coatings were a kind of a Ge-rich composite material containing the amorphous and crystalline germanium and amorphous carbon with the mixture of Ge–Ge, Ge–C, C–C, Ge–H and C–H bonds. The result suggested that the amorphisation of the coatings could be increased with raising CH4:GeH4 flow rate ratio and subsequently increasing C amount incorporated into the coating. - Highlights: • Germanium-carbon coatings were prepared by PECVD technique. • The germanium-carbon coatings were a kind of composite material. • The amorphisation of the coatings were increased with raising CH4:GeH4 flow ratio

  12. Microstructural characterization and chemical compatibility of pulsed laser deposited yttria coatings on high density graphite

    International Nuclear Information System (INIS)

    Yttria coatings were deposited on high density (HD) graphite substrate by pulsed laser deposition method and subsequently annealing in vacuum at 1373 K was carried out to evaluate the thermal stability of the coatings. Yttria deposited on HD graphite samples were exposed to molten LiCl–KCl salt at 873 K for 3 h to evaluate the corrosion behavior of the coating for the purpose of pyrochemical reprocessing applications. The microstructure and the corrosion behavior of the yttria coating deposited on HD graphite in molten LiCl–KCl salt were evaluated by several characterization techniques. X-ray diffraction and Laser Raman patterns confirmed the presence of cubic phase of yttria in the coating. The surface morphology of yttria coating on HD graphite examined by scanning electron microscope and atomic force microscopy revealed the agglomeration of oxide particles and formation of clusters. After annealing at 1373 K, no appreciable grain growth of yttria particles could be observed. X-ray photoelectron spectroscopy analysis was carried out for elemental analysis before and after chemical compatibility test of the coated samples in molten LiCl–KCl salt to identify the corrosive elements present on the yttria coatings. The chemical compatibility and thermal stability of the yttria coating on HD graphite in molten LiCl–KCl salt medium have been established. - Highlights: • Y2O3 coating was deposited on graphite by pulsed laser deposition method. • Chemical compatibility of Y2O3 coating in LiCl–KCl salt at 873 K was studied. • Gibbs free energy change was positive for Y2O3 reaction with Cl2, U and UCl3. • Y2O3 coating exhibited better corrosion performance in molten LiCl–KCl salt

  13. Microstructural characterization and chemical compatibility of pulsed laser deposited yttria coatings on high density graphite

    Energy Technology Data Exchange (ETDEWEB)

    Sure, Jagadeesh [Corrosion Science and Technology Group, Indira Gandhi Centre for Atomic Research, Kalpakkam — 603 102 (India); Mishra, Maneesha [Physical Metallurgy Group, Indira Gandhi Centre for Atomic Research, Kalpakkam-603 102 (India); Tarini, M. [SRM University, Kattankulathur-603 203 (India); Shankar, A. Ravi; Krishna, Nanda Gopala [Corrosion Science and Technology Group, Indira Gandhi Centre for Atomic Research, Kalpakkam — 603 102 (India); Kuppusami, P. [Physical Metallurgy Group, Indira Gandhi Centre for Atomic Research, Kalpakkam-603 102 (India); Mallika, C. [Corrosion Science and Technology Group, Indira Gandhi Centre for Atomic Research, Kalpakkam — 603 102 (India); Mudali, U. Kamachi, E-mail: kamachi@igcar.gov.in [Corrosion Science and Technology Group, Indira Gandhi Centre for Atomic Research, Kalpakkam — 603 102 (India)

    2013-10-01

    Yttria coatings were deposited on high density (HD) graphite substrate by pulsed laser deposition method and subsequently annealing in vacuum at 1373 K was carried out to evaluate the thermal stability of the coatings. Yttria deposited on HD graphite samples were exposed to molten LiCl–KCl salt at 873 K for 3 h to evaluate the corrosion behavior of the coating for the purpose of pyrochemical reprocessing applications. The microstructure and the corrosion behavior of the yttria coating deposited on HD graphite in molten LiCl–KCl salt were evaluated by several characterization techniques. X-ray diffraction and Laser Raman patterns confirmed the presence of cubic phase of yttria in the coating. The surface morphology of yttria coating on HD graphite examined by scanning electron microscope and atomic force microscopy revealed the agglomeration of oxide particles and formation of clusters. After annealing at 1373 K, no appreciable grain growth of yttria particles could be observed. X-ray photoelectron spectroscopy analysis was carried out for elemental analysis before and after chemical compatibility test of the coated samples in molten LiCl–KCl salt to identify the corrosive elements present on the yttria coatings. The chemical compatibility and thermal stability of the yttria coating on HD graphite in molten LiCl–KCl salt medium have been established. - Highlights: • Y{sub 2}O{sub 3} coating was deposited on graphite by pulsed laser deposition method. • Chemical compatibility of Y{sub 2}O{sub 3} coating in LiCl–KCl salt at 873 K was studied. • Gibbs free energy change was positive for Y{sub 2}O{sub 3} reaction with Cl{sub 2}, U and UCl{sub 3}. • Y{sub 2}O{sub 3} coating exhibited better corrosion performance in molten LiCl–KCl salt.

  14. Highly conductive boron doped micro/nanocrystalline silicon thin films deposited by VHF-PECVD for solar cell applications

    Energy Technology Data Exchange (ETDEWEB)

    Juneja, Sucheta; Sudhakar, S., E-mail: sudhakars@nplindia.org; Gope, Jhuma; Lodhi, Kalpana; Sharma, Mansi; Kumar, Sushil

    2015-09-15

    Graphical abstract: AFM images of boron doped micro/nanocrystalline silicon films at different diborane gas flow. - Highlights: • High deposition rate of 10 Å/s was achieved for boron doped silicon films. • Wide range of optical band gap from 1.32 eV to 1.84 eV observed for the deposited films. - Abstract: Boron doped hydrogenated micro/nanocrystalline silicon (μc/nc-Si:H) thin films have been deposited by plasma enhanced chemical vapor deposition technique (PECVD) using silane (SiH{sub 4}) diluted in argon. Diborane (B{sub 2}H{sub 6}) was used as the dopant gas and deposition was carried out at substrate temperature of 200 °C. The diborane flow (F{sub B}) varied in the range 0.00–0.30. Here, we report the effects of B{sub 2}H{sub 6} doping on electronic, optical and structural properties of hydrogenated micro/nanocrystalline silicon films. The structural properties were analyzed by atomic force microscopy (AFM) and X-ray diffraction (XRD). The doped micro/nano crystalline silicon films presented a crystallographic orientation preferentially in the (1 1 1) and (2 2 0) plane. We resolve the deposition parameters that lead to the formation of p-type micro/nanocrystalline silicon thin films with very high value of conductivity and lower optical band gap. Correlations between structural and electrical properties were also studied. Based on temperature dependent conductivity measurements, it has been observed that the room temperature dark conductivity varies in the range 1.45 × 10{sup −4} Ω{sup −1} cm{sup −1} to 2.02 Ω{sup −1} cm{sup −1} for the B-doped films. Meanwhile, the corresponding value of activation energies decreased to 0.06 eV for the B-doped films, which indicates the doped μc/nc-Si films with high conductivity can be achieved and these films prove to be a very good candidate for application in amorphous and micro/nano crystalline silicon solar cells as a p-type window layer.

  15. Behavior of tritium release from thin boron films deposited on SS316

    International Nuclear Information System (INIS)

    Release and diffusion behavior of tritium implanted into thin boron films were examined by isochronal and isothermal heating. For comparison, a polycrystal boron plate was also employed for the same examinations. Changes in the residual amount of tritium with heating were measured by β-ray-induced X-ray spectrometry (BIXS). Most of the tritium desorbed at room temperature was in HTO form, and the residual amount decreased to 20-30% of the initial amount loaded at 773 K. The time-course of the tritium reduction was well represented by an exponential function, suggesting that the tritium release obeys first order reaction kinetics and the rate-determining step is a diffusion process. The apparent activation energy of diffusion was determined to be 0.17 eV. Both the depth profiles calculated from a diffusion equation and determined by computer simulation of X-ray spectra agreed quite well for polycrystal boron

  16. Behavior of tritium release from thin boron films deposited on SS316

    Science.gov (United States)

    Nakagawa, S.; Matsuyama, M.; Kodama, H.; Oya, Y.; Okuno, K.; Sagara, A.; Noda, N.; Watanabe, K.

    2004-08-01

    Release and diffusion behavior of tritium implanted into thin boron films were examined by isochronal and isothermal heating. For comparison, a polycrystal boron plate was also employed for the same examinations. Changes in the residual amount of tritium with heating were measured by β-ray-induced X-ray spectrometry (BIXS). Most of the tritium desorbed at room temperature was in HTO form, and the residual amount decreased to 20-30% of the initial amount loaded at 773 K. The time-course of the tritium reduction was well represented by an exponential function, suggesting that the tritium release obeys first order reaction kinetics and the rate-determining step is a diffusion process. The apparent activation energy of diffusion was determined to be 0.17 eV. Both the depth profiles calculated from a diffusion equation and determined by computer simulation of X-ray spectra agreed quite well for polycrystal boron.

  17. The structure and molecular orientation of polytetrafluoroethylene coatings deposited from active gas phase

    International Nuclear Information System (INIS)

    The molecular structure of polytetrafluoroethylene (PTFE) coatings deposited on aluminium substrates was investigated by the method of attenuated total reflection-Fourier transform infrared spectroscopy (ATR-FTIR). It has been shown experimentally that PTFE coatings deposited by the electron-beam dispersion method have molecular orientation and are ordered nonmonotonously during the process of coating growth. Maximum order and orientation of molecules along the normal to the substrate are observed in an interfacial layer located within up to 100 nm to the substrate. The observed morphological and orientation features of the formed layers were explained using the proposed adsorption-diffusion mechanism of polymer coating formation.

  18. Evaluation of Atomic Layer Deposition coating as gas barrier against hydrogen gas and humidity

    International Nuclear Information System (INIS)

    Graphical abstract: ALD coating can provide a continuous and conformal barrier between the substrate and ambient atmosphere. - Abstract: Effectiveness of HfO2 Atomic Layer Deposition coatings has been studied on ZnO varistors by I–V tests, impedance spectroscopy, and highly accelerated life test. Based on impedance spectroscopy analyses, the proton diffusion coefficient was measured to be 400 K times less in the coating. Transmission electron microscopy analysis shows that Atomic Layer Deposition films are continuous and conformal. After exposure to high temperature, partial crystallization was detected in the coating and increases proton diffusion coefficient by 150 times

  19. Methods of producing continuous boron carbide fibers

    Energy Technology Data Exchange (ETDEWEB)

    Garnier, John E.; Griffith, George W.

    2015-12-01

    Methods of producing continuous boron carbide fibers. The method comprises reacting a continuous carbon fiber material and a boron oxide gas within a temperature range of from approximately 1400.degree. C. to approximately 2200.degree. C. Continuous boron carbide fibers, continuous fibers comprising boron carbide, and articles including at least a boron carbide coating are also disclosed.

  20. Kinetic Study of SiO2/S Coating Deposition by APCVD

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    To alleviate catalytic coking on the inner surface of radiant tube for ethylene production in petrochemical plants,SiO2/S coatings were deposited on HP40 alloy specimens using dimethyldisulfide (DMDS) and tetraethoxysilane (TEOS) by atmospheric pressure chemical vapor deposition (APCVD). A two-dimension mathematical model was made to predict the growth rate of SiO2/S coating and to study the effects of deposition parameters on the deposition rate. The results show that the predicted deposition rate is in good agreement with the experimental one. The deposition rate mainly depends on the concentrations of precursors in the total gas flow, concentrations of intermediates on the deposition surface, total gas flow rate and deposition temperature. The weight of SiO2/S coating linearly increases with the deposition time. When the gas flow rate is below 0.3 m/s, the rate-limiting step of SiO2/S coating deposition is the diffusions of intermediates.However, the surface reactions of intermediates will be the rate-limiting step after the gas flow rate is above 0.3 m/s. When the deposition temperature is below 780℃, the rate-limiting step of SiO2/S coating deposition mainly depends on the surface reactions of intermediates. When the deposition temperature is above 780℃,the rate-limiting step depends on the diffusions of intermediates. The deposition rate increases with increasing the concentrations of the intermediates. However, when the partial pressures of the intermediates reach 8 Pa,the deposition rate keeps constant.

  1. Investigation of the neutron contamination in IMRT deliveries with a paired magnesium and boron coated magnesium ionization chamber system

    International Nuclear Information System (INIS)

    Background and Purpose: Photon beams used in IMRT treatments with high energies (>10 MV) are contaminated with neutrons. Measurement of this neutron dose is of significance to the overall risk estimate of high energy radiotherapy. Materials and methods: For measuring neutron doses a paired magnesium and boron coated magnesium chamber system was used. All measurements were performed inside the solid water phantom EasyCube using abdominal extensions. 4 different clinical treatment plans were studied. Results: The measured neutron dose showed to be homogeneous inside the phantom and increased with increased number of applied monitor units. The sum over all fractions showed neutron doses of 1 - 2 mGy, depending on the kind of treatment. Conclusions: Using large conversion factors of 25 Sv/Gy, none of the studied treatment plans exceeded dose equivalents of 50 mSv for the whole treatment. This dose equivalent has to be considered whole body dose due to the homogeneous distribution of neutrons

  2. The Physical and Magnetic Properties of Electrodeposited Co-Fe Nano coating with Different Deposition Times

    International Nuclear Information System (INIS)

    Using the electrodeposition process, cobalt-iron (Co-Fe) nanocrystalline coatings were successfully synthesized onto stainless steel in deposition times of 30, 60, and 90 minutes. The temperature used throughout the process was 50°C in an acidic environment of ph 3. By changing the deposition time, physical properties such as phase and crystallographic structure, surface morphology, grain size, microhardness, and magnetic properties of Co-Fe coatings were examined. FESEM micrographs showed that the grain sizes of the coatings were in the range from 57.9 nm to 70.2 nm. Dendrite and irregular shapes were found in the microstructure of Co-Fe nano coating. The Co-Fe nanocrystalline coating prepared in a deposition time of 90 minutes achieved the highest microhardness of 339 HVN. The magnetic properties associated with Co-Fe nano coating at longer deposition times show greater coercivity, and saturation magnetization, values of 56.43 Oe and 70.45 eμ/g, respectively. The M-H curves for all the Co-Fe coatings exhibited soft ferromagnetic behaviour with narrow hysteresis loops. It was found that increasing the deposition time also improved the microhardness and magnetic properties of Co-Fe nano coating, which is much needed for long-life high-coercivity magnetic strip card applications.

  3. Atomic layer deposited titanium dioxide coatings on KD-II silicon carbide fibers and their characterization

    Science.gov (United States)

    Cao, Shiyi; Wang, Jun; Wang, Hao

    2016-03-01

    To provide oxidation protection and/or to act as an interfacial coating, titanium oxide (TiO2) coatings were deposited on KD-II SiC fibers by employing atomic layer deposition (ALD) technique with tetrakis(dimethylamido)titanium (TDMAT) and water (H2O) as precursors. The average deposition rate was about 0.08 nm per cycle, and the prepared coatings were smooth, uniform and conformal, shielding the fibers entirely. The as-deposited coatings were amorphous regardless of the coating thickness, and changed to anatase and rutile crystal phase after annealing at 600 °C and 1000 °C, respectively. The oxidation measurement suggests that the TiO2 coating enhanced the oxidation resistance of SiC fibers obviously. SiC fibers coated with a 70-nm-thick TiO2 layer retained a relatively high tensile strength of 1.66 GPa even after exposition to air at 1400 °C for 1 h, and thick silica layer was not observed. In contrast, uncoated SiC fibers were oxidized dramatically through the same oxidation treatment, covered with a macro-cracked thick silica film, and the tensile strength was not measurable due to interfilament adhesion. The above results indicate that TiO2 films deposited by ALD are a promising oxidation resistance coating for SiC fibers.

  4. Study on the Microstructure and Electrical Properties of Boron and Sulfur Codoped Diamond Films Deposited Using Chemical Vapor Deposition

    OpenAIRE

    2014-01-01

    The atomic-scale microstructure and electron emission properties of boron and sulfur (denoted as B-S) codoped diamond films grown on high-temperature and high-pressure (HTHP) diamond and Si substrates were investigated using atom force microscopy (AFM), scanning tunneling microscopy (STM), secondary ion mass spectroscopy (SIMS), and current imaging tunneling spectroscopy (CITS) measurement techniques. The films grown on Si consisted of large grains with secondary nucleation, whereas those on ...

  5. Hard gradient (Ti,Al,SiN coating deposited on composite tool materials

    Directory of Open Access Journals (Sweden)

    T. Gawarecki

    2009-04-01

    Full Text Available Purpose: This paper presents investigation of gradient coating of (Ti,Al,SiN deposited on the Al2O3+SiC(w oxide ceramics substrate deposited with the PVD process.Design/methodology/approach: Structure of substrate and coating was investigated with use of scanning electron microscopy (SEM; The X-Ray Photoelectron Spectrometry (XPS and Auger Electron Spectrometry (AES examinations was carried out for proving the gradient character of the (Ti,Al,SiN coating. The investigation includes also microhardness and roughness tests of the deposited coating and used substrate. Scratch test results was analysed to introduce adherence of the investigated coating.Findings: Gradient structure and main properties of the investigated materials were introduced. It has been stated, that properties of the coated with gradient (Ti,Al,SiN coating oxide tool ceramic increase in comparison with uncoated material.Practical implications: Depositing the wear resistant gradient coating onto the Al2O3+SiC(w oxide tool ceramic results in a significant increase of the surface layer microhardness, contributing most probably in this way in machining to the decrease of the wear intensity of cutting tools’ flanks made from the Al2O3+SiC(w oxide tool ceramic.Originality/value: Gradient coatings are an innovative idea. The composition, microstructure and properties of gradient materials change continuously from the surface to the interior of the material.

  6. High-speed deposition of titanium carbide coatings by laser-assisted metal–organic CVD

    Energy Technology Data Exchange (ETDEWEB)

    Gong, Yansheng [Faculty of Materials Science and Chemistry, China University of Geosciences, Wuhan 430074 (China); Tu, Rong, E-mail: turong@whut.edu.cn [State Key Laboratory of Advanced Technology for Material Synthesis and Processing, Wuhan University of Technology, Wuhan 430070 (China); Goto, Takashi [Institute for Materials Research, Tohoku University, Aoba-ku, 2-1-1 Katahira, Sendai 980-8577 (Japan)

    2013-08-01

    Graphical abstract: - Highlights: • A semiconductor laser was first used to prepare wide-area LCVD-TiC{sub x} coatings. • The effect of laser power for the deposition of TiC{sub x} coatings was discussed. • TiC{sub x} coatings showed a columnar cross section and a dense surface texture. • TiC{sub x} coatings had a 1–4 order lower laser density than those of previous reports. • This study gives the possibility of LCVD applying on the preparation of TiC{sub x} coating. - Abstract: A semiconductor laser-assisted chemical vapor deposition (LCVD) of titanium carbide (TiC{sub x}) coatings on Al{sub 2}O{sub 3} substrate using tetrakis (diethylamido) titanium (TDEAT) and C{sub 2}H{sub 2} as source materials were investigated. The influences of laser power (P{sub L}) and pre-heating temperature (T{sub pre}) on the microstructure and deposition rate of TiC{sub x} coatings were examined. Single phase of TiC{sub x} coatings were obtained at P{sub L} = 100–200 W. TiC{sub x} coatings had a cauliflower-like surface and columnar cross section. TiC{sub x} coatings in the present study had the highest R{sub dep} (54 μm/h) at a relative low T{sub dep} than those of conventional CVD-TiC{sub x} coatings. The highest volume deposition rate (V{sub dep}) of TiC{sub x} coatings was about 4.7 × 10{sup −12} m{sup 3} s{sup −1}, which had 3–10{sup 5} times larger deposition area and 1–4 order lower laser density than those of previous LCVD using CO{sub 2}, Nd:YAG and argon ion laser.

  7. Plasma Spray-Physical Vapor Deposition (PS-PVD) of Ceramics for Protective Coatings

    Science.gov (United States)

    Harder, Bryan J.; Zhu, Dongming

    2011-01-01

    In order to generate advanced multilayer thermal and environmental protection systems, a new deposition process is needed to bridge the gap between conventional plasma spray, which produces relatively thick coatings on the order of 125-250 microns, and conventional vapor phase processes such as electron beam physical vapor deposition (EB-PVD) which are limited by relatively slow deposition rates, high investment costs, and coating material vapor pressure requirements. The use of Plasma Spray - Physical Vapor Deposition (PS-PVD) processing fills this gap and allows thin (< 10 microns) single layers to be deposited and multilayer coatings of less than 100 microns to be generated with the flexibility to tailor microstructures by changing processing conditions. Coatings of yttria-stabilized zirconia (YSZ) were applied to NiCrAlY bond coated superalloy substrates using the PS-PVD coater at NASA Glenn Research Center. A design-of-experiments was used to examine the effects of process variables (Ar/He plasma gas ratio, the total plasma gas flow, and the torch current) on chamber pressure and torch power. Coating thickness, phase and microstructure were evaluated for each set of deposition conditions. Low chamber pressures and high power were shown to increase coating thickness and create columnar-like structures. Likewise, high chamber pressures and low power had lower growth rates, but resulted in flatter, more homogeneous layers

  8. Low pressure chemical vapor deposition of niobium coating on silicon carbide

    International Nuclear Information System (INIS)

    Nb coatings were prepared on a SiC substrate by low pressure chemical vapor deposition using NbCl5. Thermodynamic calculations were performed to study the effect of temperature and partial pressure of NbCl5 on the final products. The as-deposited coatings were characterized by scanning electron microscopy, X-ray diffraction, and energy dispersive spectroscopy. The Nb coatings are oriented and grow in the preferred (2 0 0) plane and (2 1 1) plane, at 1173 K and 1223-1423 K, respectively. At 1123-1273 K, the deposition is controlled by the surface kinetic processes. The activation energy is found to be 133 kJ/mol. At 1273-1373 K, the deposition is controlled by the mass transport processes. The activation energy is found to be 46 kJ/mol. The growth mechanism of the chemical vapor deposited Nb is also discussed based on the morphologies and the deposition rates.

  9. Tribological performance of ceramic coatings deposited on metal surfaces for micro-bearing biomedical applications

    International Nuclear Information System (INIS)

    Modification of metal materials by means of ceramic coating deposition is an effective way of forming alternative bearing surfaces. Ceramic AlN, Al2O3 and nanocomposite oxynitride coatings are widely used as protective coatings against wear, diffusion and corrosion. The enhancement of the mechanical properties, such as hardness parameters, effective Young's modulus, toughness, elastic recovery and wear resistance of the coatings, is very important for the tribological performance of the next generation of ceramic-coated ball bearing devices.

  10. Structure and mechanical properties of PVD gradient coatings deposited onto tool steels and sialon tool ceramics

    Directory of Open Access Journals (Sweden)

    L.A. Dobrzański

    2009-11-01

    Full Text Available Purpose: The paper presents investigation results of the structure and mechanical properties of gradient coatings deposited by cathodic arc evaporation - physical vapour deposition (CAE-PVD techniques onto the X40CrMoV5-1 hot work tool steel, HS6-5-2 high speed steel and SiAlON tool ceramics. The Ti(C,N, (Ti,AlN and (Al,Si,Cr N coatings were investigated.Design/methodology/approach: Microstructure was characterised using scanning and transmission electron microscopy. The phase composition of the investigated coatings was determined by means of the X-ray diffractometer. The chemical concentration changes of the coating components, and the substrate material were evaluated in virtue of tests carried out in the GDOS spectrometer. Tests of the coatings’ adhesion to the substrate material were made using the scratch test method.Findings: It was found out that the structure of the PVD coatings deposited onto all substrates is composed of fine crystallites. The investigations made by use of the glow discharge optical emission spectrometer indicate to the existence of the transition zone between the substrate material and the coating. The results show that all coatings present good adhesion. The critical load LC2, which is in the range 35-90 N, depends on the coating type and substrate. Good adhesion of the coatings deposited to the substrate should be connected with the existence of the transition zone. All the coatings are demonstrated by high hardness.Research limitations/implications: Ti(C,N, (Ti,AlN and (Al,Si,Cr N gradient coatings can be applied for cutting tools and hot working tools.Originality/value: Working out and testing PVD coatings obtained by tool ceramic and tool steels is a special future of development direction in a domain of thin coatings.

  11. Tribological characterization of chromium nitride coating deposited by filtered cathodic vacuum arc

    International Nuclear Information System (INIS)

    CrN coatings were prepared by filtered cathodic vacuum arc (FCVA) technique. The influence of the deposition parameters (nitrogen partial pressure PN2, substrate bias voltage Vs and preheating of the substrate) on the structural, mechanical and tribological properties of the FCVA CrN coatings was investigated. Further, the FCVA CrN coating was compared in dry reciprocating sliding with commercial multi-arc ion plating (MAIP) CrN coating as to friction and wear properties. Profilometer, scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDX) were used to evaluate the wear scars and the wear mechanisms were discussed. The results showed that the structural, mechanical and tribological properties of the FCVA CrN coatings were significantly dependent on the deposition parameters. The FCVA CrN coating deposited with PN2 of 0.1 Pa, Vs of -100 V and without preheating exhibited the optimal mechanical and tribological properties. The FCVA CrN coating exhibited much better anti-abrasive and anti-spalling properties than the MAIP CrN coating, which was resulted from significant reduction of macroparticles and pitting defects by the FCVA technique. The MAIP CrN coating suffered severe concentrated wear by a combination wear mechanisms of delamination, abrasive and oxidative wear when high normal load was applied, while for the FCVA CrN coating the wear mechanisms were ultra-mild abrasive and oxidative wear.

  12. Tribological characterization of chromium nitride coating deposited by filtered cathodic vacuum arc

    Science.gov (United States)

    Mo, J. L.; Zhu, M. H.

    2009-06-01

    CrN coatings were prepared by filtered cathodic vacuum arc (FCVA) technique. The influence of the deposition parameters (nitrogen partial pressure P, substrate bias voltage Vs and preheating of the substrate) on the structural, mechanical and tribological properties of the FCVA CrN coatings was investigated. Further, the FCVA CrN coating was compared in dry reciprocating sliding with commercial multi-arc ion plating (MAIP) CrN coating as to friction and wear properties. Profilometer, scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDX) were used to evaluate the wear scars and the wear mechanisms were discussed. The results showed that the structural, mechanical and tribological properties of the FCVA CrN coatings were significantly dependent on the deposition parameters. The FCVA CrN coating deposited with P of 0.1 Pa, Vs of -100 V and without preheating exhibited the optimal mechanical and tribological properties. The FCVA CrN coating exhibited much better anti-abrasive and anti-spalling properties than the MAIP CrN coating, which was resulted from significant reduction of macroparticles and pitting defects by the FCVA technique. The MAIP CrN coating suffered severe concentrated wear by a combination wear mechanisms of delamination, abrasive and oxidative wear when high normal load was applied, while for the FCVA CrN coating the wear mechanisms were ultra-mild abrasive and oxidative wear.

  13. Properties of Boron Carbide Coatings and Free-Standing Parts Prepared by WSP(r)

    Czech Academy of Sciences Publication Activity Database

    Matějíček, Jiří; Nanobashvili, S.; Ctibor, Pavel; Brožek, Vlastimil; Neufuss, Karel; Chráska, Pavel

    Franfurkt : WerkstoffInformationsgesselschaft, 2002, s. článek č.914. ISBN 3-88355-302-6. [Materials Week 2001.. Mnichov (DE), 01.10.2001-04.10.2001] R&D Projects: GA ČR GA104/01/0149 Institutional research plan: CEZ:AV0Z2043910 Keywords : water-stabilized plasma spraying, boron carbide, material properties Subject RIV: JK - Corrosion ; Surface Treatment of Materials

  14. Heat Flux Calculation and Problem of Flaking of Boron Carbide Coatings on the Faraday Screen of the ICRH Antennas During Tore Supra High Power, Long Pulse Operation

    Energy Technology Data Exchange (ETDEWEB)

    Corre, Y. [French Atomic Energy Commission (CEA), Cadarache, St. Paul lez Durance; Lipa, M. [CEA IRFM, St. Paul-lez-Durance, France; Agarici, G. [Fusion for Energy (F4E), Barcelona, Spain; Basiuk, V. [CEA IRFM, St. Paul-lez-Durance, France; Colas, L. [French Atomic Energy Commission (CEA); Courtois, X. [CEA, St. Paul Les Durance, France; Dumont, R. J. [French Atomic Energy Commission (CEA), Cadarache, St. Paul lez Durance; Ekedahl, A. [French Atomic Energy Commission (CEA), Institute for Magnetic Fusion Research (IRFM); Gardarein, J. L. [University of Aix, Marseille, France; Klepper, C Christopher [ORNL; Martin, V. [French Atomic Energy Commission (CEA), Institute for Magnetic Fusion Research (IRFM); Moncada, V. [CEA, St. Paul Les Durance, France; Portafaix, C. [CEA, St. Paul Les Durance, France; Rigollet, F. [University of Aix, Marseille, France; Tawizgant, R. [CEA, St. Paul Les Durance, France; Travere, J. M. [CEA, St. Paul Les Durance, France; Valliez, K. [CEA, St. Paul Les Durance, France

    2011-01-01

    Reliable and repetitive high power and long pulse tokamak operation is strongly dependant of the ability to secure the Plasma Facing Components (PFCs). In Tore Supra, a network of 7 infrared (IR) video cameras is routinely used to prevent PFCs overheating and damage in selected regions. Real time feedback control and offline analysis are essential for basic protection and understanding of abnormal thermal events. One important limitation detected by the IR real time feed-back loop during high power RF operation (injected power of 9.5 MW over 26 s and 12 MW over 10 s have been achieved respectively in 2006 and 2008) is due to the interaction between fast ions which increase the power flux density and flaking of the boron carbide coatings on the Faraday screen box of the ICRH antennas. An IR-based experimental procedure is proposed in order to detect new flakes during plasma operation. The thermal response of the B4C coating is studied with and without flaking during plasma operation. The experimental heat flux deposited by fast ion losses on the Faraday screen is calculated for high (3.8 T) and low magnetic field (2 T) during high RF power operation (with fundamental hydrogen minority and second harmonic ICRH heating schemes respectively). The paper addresses both thermal science issues applied to machine protection and limitation due to fast ions issues during high RF power, long pulse operation. Safety margin to critical heat flux and number of fatigue cycles under heat load are presented in the paper.

  15. Processing-structure-property relationships in electron beam physical vapor deposited yttria stabilized zirconia coatings

    International Nuclear Information System (INIS)

    The physical and mechanical properties of yttria stabilized zirconia (YSZ) coatings deposited by the electron beam physical vapor deposition technique have been investigated by varying the key process variables such as vapor incidence angle and sample rotation speed. The tetragonal zirconia coatings formed under varying process conditions employed were found to have widely different surface and cross-sectional morphologies. The porosity, phase composition, planar orientation, hardness, adhesion, and surface residual stresses in the coated specimens were comprehensively evaluated to develop a correlation with the process variables. Under transverse scratch test conditions, the YSZ coatings exhibited two different crack formation modes, depending on the magnitude of residual stress. The influence of processing conditions on the coating deposition rate, column orientation angle, and adhesion strength has been established. Key relationships between porosity, hardness, and adhesion are also presented.

  16. Influence of Deposition Conditions on the Crystal Structure of MoS2 Coating

    Institute of Scientific and Technical Information of China (English)

    Jihui WANG; Yang XIA; E.Wieers; L.M.Stals; X.Zhang; J.P.Celis

    2006-01-01

    MoS2 coatings were prepared using an unbalanced bipolar pulsed DC (direct current) magnetron sputtering apparatus under different targets, cathode current densities, power modes and bias voltages. The morphology,structure and growth characteristics of MoS2 coatings were observed and identified respectively by scanning electron microscopy, X-ray diffractometry and mass spectrometry. The results show that MoS2 coatings evolve with the (002) basal plane parallel to the surface by using cold pressed target with lower density, lower cathodic current density, bipolar pulse DC power and minus bias voltage, whereas the coatings deposited under hot pressed target, higher cathodic current density, simple DC power and positive bias voltage have the (002)basal plane perpendicular to the surface. The influence of deposition conditions on the crystal structure of MoS2 coating is implemented by altering its growth rate and the energy of sputtering-deposition particles.

  17. Heat flux calculation and problem of flaking of boron carbide coatings on the Faraday screen of the ICRH antennas during Tore Supra high power, long pulse operation

    Energy Technology Data Exchange (ETDEWEB)

    Corre, Y., E-mail: yann.corre@cea.fr [CEA, IRFM, F-13108 Saint-Paul-lez-Durance (France); Lipa, M. [CEA, IRFM, F-13108 Saint-Paul-lez-Durance (France); Agarici, G. [Fusion for Energy, C/Josep Pla 2, 08019 Barcelona (Spain); Basiuk, V.; Colas, L.; Courtois, X.; Dunand, G.; Dumont, R.; Ekedahl, A. [CEA, IRFM, F-13108 Saint-Paul-lez-Durance (France); Gardarein, J.-L. [IUSTI UMR-CNRS 65-95. Universite de Provence, Marseille (France); Klepper, C.C. [USA ORNL, Fusion Energy Division, Oak Ridge, TN 37831-6169 (United States); Martin, V.; Moncada, V.; Portafaix, C. [CEA, IRFM, F-13108 Saint-Paul-lez-Durance (France); Rigollet, F. [IUSTI UMR-CNRS 65-95. Universite de Provence, Marseille (France); Tawizgant, R.; Travere, J.-M.; Vulliez, K. [CEA, IRFM, F-13108 Saint-Paul-lez-Durance (France)

    2011-06-15

    Highlights: > We summarize the problem of flaking of the B{sub 4}C coatings in the scope of PFC protection with infrared Real Time Control safety system, during high ICRH power, long discharge operation in the Tore Supra tokamak > We compute the heat flux deposited by fast ions on the Faraday screen of the ICRH antennas > The heat loads attributed to fast ions are evaluated during fundamental hydrogen minority (B = 3.7 T) and second harmonic (B = 2 T) ICRH heating scenarios > We investigate the safety margin to critical heat flux and number of fatigue cycles under heat load for the two heating scenarios. - Abstract: Reliable and repetitive high power and long pulse tokamak operation is strongly dependant of the ability to secure the Plasma Facing Components (PFCs). In Tore Supra, a network of 7 infrared (IR) video cameras is routinely used to prevent PFCs overheating and damage in selected regions. Real time feedback control and offline analysis are essential for basic protection and understanding of abnormal thermal events. One important limitation detected by the IR real time feed-back loop during high power RF operation (injected power of 9.5 MW over 26 s and 12 MW over 10 s have been achieved respectively in 2006 and 2008) is due to the interaction between fast ions which increase the power flux density and flaking of the boron carbide coatings on the Faraday screen box of the ICRH antennas. An IR-based experimental procedure is proposed in order to detect new flakes during plasma operation. The thermal response of the B{sub 4}C coating is studied with and without flaking during plasma operation. The experimental heat flux deposited by fast ion losses on the Faraday screen is calculated for high (3.8 T) and low magnetic field (2 T) during high RF power operation (with fundamental hydrogen minority and second harmonic ICRH heating schemes respectively). The paper addresses both thermal science issues applied to machine protection and limitation due to fast ions

  18. Heat flux calculation and problem of flaking of boron carbide coatings on the Faraday screen of the ICRH antennas during Tore Supra high power, long pulse operation

    International Nuclear Information System (INIS)

    Highlights: → We summarize the problem of flaking of the B4C coatings in the scope of PFC protection with infrared Real Time Control safety system, during high ICRH power, long discharge operation in the Tore Supra tokamak → We compute the heat flux deposited by fast ions on the Faraday screen of the ICRH antennas → The heat loads attributed to fast ions are evaluated during fundamental hydrogen minority (B = 3.7 T) and second harmonic (B = 2 T) ICRH heating scenarios → We investigate the safety margin to critical heat flux and number of fatigue cycles under heat load for the two heating scenarios. - Abstract: Reliable and repetitive high power and long pulse tokamak operation is strongly dependant of the ability to secure the Plasma Facing Components (PFCs). In Tore Supra, a network of 7 infrared (IR) video cameras is routinely used to prevent PFCs overheating and damage in selected regions. Real time feedback control and offline analysis are essential for basic protection and understanding of abnormal thermal events. One important limitation detected by the IR real time feed-back loop during high power RF operation (injected power of 9.5 MW over 26 s and 12 MW over 10 s have been achieved respectively in 2006 and 2008) is due to the interaction between fast ions which increase the power flux density and flaking of the boron carbide coatings on the Faraday screen box of the ICRH antennas. An IR-based experimental procedure is proposed in order to detect new flakes during plasma operation. The thermal response of the B4C coating is studied with and without flaking during plasma operation. The experimental heat flux deposited by fast ion losses on the Faraday screen is calculated for high (3.8 T) and low magnetic field (2 T) during high RF power operation (with fundamental hydrogen minority and second harmonic ICRH heating schemes respectively). The paper addresses both thermal science issues applied to machine protection and limitation due to fast ions

  19. First gaseous boronization during pulsed discharge cleaning

    Energy Technology Data Exchange (ETDEWEB)

    Ko, J., E-mail: jinseok@nfri.re.kr [Department of Physics, University of Wisconsin, Madison, WI (United States); Den Hartog, D.J.; Goetz, J.A.; Weix, P.J.; Limbach, S.T. [Department of Physics, University of Wisconsin, Madison, WI (United States)

    2013-01-15

    The first successful gaseous boronization during a pulsed discharge is reported. Sublimation of o-carborane (C{sub 2}B{sub 10}H{sub 12}) combined with pulsed discharge plasmas with a repetition rate of 1 Hz is used to produce a hard boron-containing coating for reversed field pinch (RFP) plasmas in the Madison Symmetric Torus. X-ray photoelectron spectroscopy with Ar ion beam etching for silicon coupons installed at the plasma boundary shows about 60% boron concentration in the deposited layer. Both profilometer and scanning electron microscope analyses of the silicon coupons imply a strong toroidally non-uniform deposition depending on the location of the o-carborane injection. The layer thickness ranges from 50 to 300 nm. Ellipsometry calibrated with the profilometer results yields a refractive index of 2.2-2.3 for the films. The high refractive index implies that the coating is hard and has a well-ordered morphology. A reduction in wall recycling has consistently been observed after all boronization sessions. Comparison of the X-ray spectra in standard RFP plasmas before and after boronization indicates a slight decrease in the effective ionic charge.

  20. Synthesis and mechanical properties of CrMoCxN1-x coatings deposited by a hybrid coating system

    International Nuclear Information System (INIS)

    Quaternary CrMoCxN1-x coatings were deposited on steel substrates (AISI D2) and Si wafers by a hybrid coating system combining an arc-ion plating technique and a dc reactive magnetron sputtering technique using Cr and Mo targets in an Ar/N2/CH4 gaseous mixture. The carbon content of CrMoCxN1-x coatings was linearly increased with increasing CH4/(CH4+N2) gas flow rate ratio. The maximum hardness of 44 GPa was obtained from the CrMoCxN1-x coatings containing a carbon content of x=0.33 with a residual stress of -4.4 GPa. The average friction coefficient of Cr-Mo-N coatings was 0.42, and it is decreased to 0.31 after applying CrMoCxN1-x coatings. This result was caused by the formation of a carbon-rich transfer layer that acted as a solid lubricant to reduce contact between the coating surface and steel ball. The microstructure of the coatings was investigated by x-ray diffraction, scanning electron microscopy, and x-ray photoelectron spectroscopy. In this work, the microstructure and mechanical properties of the CrMoCxN1-x coatings were systematically investigated with the instrumental analyses

  1. The power source effect on SiO{sub x} coating deposition by plasma enhanced chemical vapor deposition

    Energy Technology Data Exchange (ETDEWEB)

    Zhang Junfeng [Laboratory of Plasma Physics and Materials, Beijing Institute of Graphic Communication, Daxing, Beijing, 102600 (China); Chen Qiang, E-mail: chenqiang@bigc.edu.c [Laboratory of Plasma Physics and Materials, Beijing Institute of Graphic Communication, Daxing, Beijing, 102600 (China); Zhang Yuefei; Liu Fuping; Liu Zhongwei [Laboratory of Plasma Physics and Materials, Beijing Institute of Graphic Communication, Daxing, Beijing, 102600 (China)

    2009-05-29

    SiOx coatings were prepared by capacitively coupled plasma enhanced chemical vapor deposition on polyethyleneterephtalate substrates in 23 kHz middle-frequency and radio frequency power supplies, respectively, where hexamethyldisiloxane was used as gas source. The influences of discharge conditions on gas phase intermediate species and active radicals for SiOx formation was investigated by mass spectrometry as real-time in-situ diagnosis. The deposited SiOx coating chemical structures were also analyzed by Fourier transform infrared spectroscopy. Meanwhile, the film barrier property, oxygen transmission rate, was measured at 23 {sup o}C and 50% humidity circumstance. The better barrier property was obtained in the MF power source depositing SiOx coated PET.

  2. Research on the boron contamination at the p/i interface of microcrystalline silicon solar cells deposited in a single PECVD chamber

    Institute of Scientific and Technical Information of China (English)

    Zhang Xiao-Dan; Sun Fu-He; Wei Chang-Chun; Sun Jian; Zhang De-Kun; Geng Xin-Hua; Xiong Shao-Zhen; Zhao Ying

    2009-01-01

    This paper studies boron contamination at the interface between the p and i layers of μc-Si:H solar cells deposited in a single-chamber PECVD system. The boron depth profile in the i layer was measured by Secondary Ion Mass Spectroscopy. It is found that the mixed-phase μc-Si:H materials with 40% crystalline volume fraction is easy to be affected by the residual boron in the reactor. The experimental results showed that a 500-nm thick μc-Si:H covering layer or a 30-seconds of hydrogen plasma treatment can effectively reduce the boron contamination at the p/i interface. However, from viewpoint of cost reduction, the hydrogen plasma treatment is desirable for solar cell manufacture because the substrate is not moved during the hydrogen plasma treatment.

  3. Electroless Deposition of Composite Nickel-Phosphorous Coatings with Diamond Dispersoid

    Directory of Open Access Journals (Sweden)

    Petrova M.

    2016-06-01

    Full Text Available The composite Ni-P coating with diamond particles (D deposited on the flexible substrates of pressed polyethylene terephthalate material (PET was obtained, to be used in the development of efficient, flexible grinding and polishing tools. The optimal conditions of the hydrodynamic regime, deposition time and temperature were found. The influence of the concentration and size of the D particles (3/7 ÷ 225/300 μm on the coating thickness and number of co-deposited particles were studied. By Scanning Electron Microscopy (SEM images were defined the morphology of dispersion coatings and number of co-deposited particles in them, and Energy Dispersive Spectroscopy (EDS/INCA was used to determine the elemental chemical composition of the composite coatings.

  4. CrAlN coatings deposited by cathodic arc evaporation at different substrate bias

    Energy Technology Data Exchange (ETDEWEB)

    Romero, J. [Departament de Fisica Aplicada i Optica, Universitat de Barcelona, Avda. Diagonal 647, E-08028 Barcelona, Catalunya (Spain); Gomez, M.A. [Departament de Fisica Aplicada i Optica, Universitat de Barcelona, Avda. Diagonal 647, E-08028 Barcelona, Catalunya (Spain); Grupo de Corrosion y Proteccion, Universidad de Antioquia, A.A. 1226 Medellin (Colombia); Esteve, J. [Departament de Fisica Aplicada i Optica, Universitat de Barcelona, Avda. Diagonal 647, E-08028 Barcelona, Catalunya (Spain); Montala, F. [Tratamientos Termicos Carreras, TTC S.A., C/Doctor Almera 85, E-08205 Sabadell, Catalunya (Spain); Carreras, L. [Tratamientos Termicos Carreras, TTC S.A., C/Doctor Almera 85, E-08205 Sabadell, Catalunya (Spain); Grifol, M. [Tratamientos Termicos Carreras, TTC S.A., C/Doctor Almera 85, E-08205 Sabadell, Catalunya (Spain); Lousa, A. [Departament de Fisica Aplicada i Optica, Universitat de Barcelona, Avda. Diagonal 647, E-08028 Barcelona, Catalunya (Spain)]. E-mail: alousa@ub.edu

    2006-09-25

    CrAlN is a good candidate as an alternative to conventional CrN coatings especially for high temperature oxidation-resistance applications. Different CrAlN coatings were deposited on hardened steel substrates by cathodic arc evaporation (CAE) from chromium-aluminum targets in a reactive nitrogen atmosphere at negative substrate bias between - 50 and - 400 V. The negative substrate bias has important effects on the deposition growth rate and crystalline structure. All our coatings presented hardness higher than conventional CrN coatings. The friction coefficient against alumina and tungsten carbide balls was around 0.6. The sliding wear coefficient of the CrAlN coatings was very low while an important wear was observed in the balls before a measurable wear were produced in the coatings. This effect was more pronounced as the negative substrate bias was increased.

  5. Properties of SnO2 coatings fabricated on polymer substrates using filtered vacuum arc deposition

    International Nuclear Information System (INIS)

    Transparent conducting SnO2 coatings of 0.16-1.2 μm thickness were deposited on polymer substrates using filtered vacuum arc deposition. Mechanical and electro-optical properties of the coatings were investigated. Surface topography, nano-indentation hardness and nano-scratch resistance were studied using an atomic force microscope equipped with a diamond pyramid tip. Electrical sheet conductivity and optical transmission were studied as a function of the coating thickness. The surface nanohardness of SnO2 coated polymer samples was larger by at least an order of magnitude than that of the bare polymer surfaces. Transparent and conducting SnO2 coatings reduced the light-load scratch wear rate of the polymer substrates by two to three orders of magnitude, while providing optical transmission and electrical conductivity. This combination of properties would be useful for fabricating transparent scratch resistant coatings for vehicle and aircraft windows

  6. Modification of implant material surface properties by means of oxide nano-structured coatings deposition

    Science.gov (United States)

    Safonov, Vladimir; Zykova, Anna; Smolik, Jerzy; Rogowska, Renata; Lukyanchenko, Vladimir; Kolesnikov, Dmitrii

    2014-08-01

    The deposition of functional coatings on the metal surface of artificial joints is an effective way of enhancing joint tribological characteristics. It is well-known that nanostructured oxide coatings have specific properties advantageous for future implant applications. In the present study, we measured the high hardness parameters, the adhesion strength and the low friction coefficient of the oxide magnetron sputtered coatings. The corrosion test results show that the oxide coating deposition had improved the corrosion resistance by a factor of ten for both stainless steel and titanium alloy substrates. Moreover, the hydrophilic nature of coated surfaces in comparison with the metal ones was investigated in the tensiometric tests. The surfaces with nanostructured oxide coatings demonstrated improved biocompatibility for in vitro and in vivo tests, attributed to the high dielectric constants and the high values of the surface free energy parameters.

  7. Investigation of failure mechanism of thermal barrier coatings (TBCs) deposited by EB-PVD technique

    International Nuclear Information System (INIS)

    Failure mechanism of thermal barrier coatings (TBCs) prepared by electron beam physical vapor deposition (EB-PVD) technique owing to formation of micro cracks was investigated. The TBCs were deposited on the Ni-based super alloy IN-100 and the micro cracks were observed within the top ceramic coat of thermally cycled TBCs at 1050°C. It was observed that these cracks propagate in the ceramic coat in the direction normal to interface while no cracks were observed in the bond coat. SEM/EDS studies revealed that some non-uniform oxides were formed on the interface between ceramic top and metallic bond coat just below the cracks. Study proposed that the cracks were initiated due to stress owing to big difference in Pilling-Bed worth ratio of non-uniform oxides as well as thermal stress, which caused the formation of cracks in top ceramic coat leading to failure of TBCs

  8. Deposition of Ti-Si-N coatings in deep blind-hole with pulsed dc power

    Institute of Scientific and Technical Information of China (English)

    MA Da-yan; MA Sheng-li; XU Ke-wei

    2004-01-01

    Multiphase nanocomposite Ti-Si-N coatings deposited by pulsed dc plasma enhanced chemical vapor deposition technique on the surface of HSS substrate, which were bolted with deep blind-hole to simulate the complexshaped surface of various tools, were investigated. The micrographs show that the surface morphologies of the coatings become coarser with an increasing depth of the bottom holes. And the silicon content increases in Ti-Si-N coatings, which are composed of nanocrystalline TiN, nano-sized amorphous Si3N4, and occasionally amorphous or nanocrysralline TiSi2. The thickness of the coatings decreases with the increasing depth of holes, which may result from the changes of the composition in the coatings. The microhardness of the coatings increases firstly with the increasing depth of holes, reaches a maximum value of about HV5 700 at 10mm depth, and then decreases at larger depth.

  9. Investigations of the structure and properties of PVD coatings deposited onto sintered tool materials

    Directory of Open Access Journals (Sweden)

    D. Pakuła

    2012-12-01

    Full Text Available Purpose: The paper presents investigation results of the structure and properties of the coatings deposited by cathodic arc evaporation - physical vapour deposition (CAE-PVD techniques on the sialon tool ceramics. The Ti(B,N, Ti(C,N, (Ti,ZrN, (Ti,AlN and multilayer (Al,CrN+(Ti,AlN, (Ti,AlN+(Al,CrN coatings were investigated.Design/methodology/approach: The structural investigation includes the metallographic analysis on the scanning electron microscope. Examinations of the chemical compositions of the deposited coatings were carried out using the X-ray energy dispersive spectrograph EDS. The investigation includes also analysis of the mechanical and functional properties of the material: microhardness tests of the deposited coatings, surface roughness tests, evaluation of the adhesion of the deposited coatings and tribological test made with the „pin-on-disk”.Findings: Deposition of the multicomponent coatings with the PVD method, on tools made from sialon’s ceramics, results in the increase of mechanical properties in comparison with uncoated tool materials, deciding thus the improvement of their working properties.Practical implications: The multicomponent coating carried out on multi point inserts (made on sintered sialon’s ceramics can be used in the pro-ecological dry cutting processes without using cutting fluids. However, application of this coating to cover sialon ceramics demands still both elaborating and improvement adhesion to substrates in order to introduce these to industrial applications.Originality/value: The paper presents some researches of multicomponent coatings deposited by PVD method on sialon tool ceramics.

  10. Surface modification of reverse osmosis desalination membranes by thin-film coatings deposited by initiated chemical vapor deposition

    Energy Technology Data Exchange (ETDEWEB)

    Ozaydin-Ince, Gozde, E-mail: gozdeince@sabanciuniv.edu [Department of Chemical Engineering, Massachusetts Institute of Technology, Cambridge, MA 02139 (United States); Matin, Asif, E-mail: amatin@mit.edu [Department of Mechanical Engineering, King Fahd University of Petroleum and Minerals, Dhahran 31261 (Saudi Arabia); Khan, Zafarullah, E-mail: zukhan@mit.edu [Department of Mechanical Engineering, King Fahd University of Petroleum and Minerals, Dhahran 31261 (Saudi Arabia); Zaidi, S.M. Javaid, E-mail: zaidismj@kfupm.edu.sa [Department of Mechanical Engineering, King Fahd University of Petroleum and Minerals, Dhahran 31261 (Saudi Arabia); Gleason, Karen K., E-mail: kkgleasn@mit.edu [Department of Chemical Engineering, Massachusetts Institute of Technology, Cambridge, MA 02139 (United States)

    2013-07-31

    Thin-film polymeric reverse osmosis membranes, due to their high permeation rates and good salt rejection capabilities, are widely used for seawater desalination. However, these membranes are prone to biofouling, which affects their performance and efficiency. In this work, we report a method to modify the membrane surface without damaging the active layer or significantly affecting the performance of the membrane. Amphiphilic copolymer films of hydrophilic hydroxyethylmethacrylate and hydrophobic perfluorodecylacrylate (PFA) were synthesized and deposited on commercial RO membranes using an initiated chemical vapor deposition technique which is a polymer deposition technique that involves free-radical polymerization initiated by gas-phase radicals. Relevant surface characteristics such as hydrophilicity and roughness could be systematically controlled by varying the polymer chemistry. Increasing the hydrophobic PFA content in the films leads to an increase in the surface roughness and hydrophobicity. Furthermore, the surface morphology studies performed using the atomic force microscopy show that as the thickness of the coating increases average surface roughness increases. Using this knowledge, the coating thickness and chemistry were optimized to achieve high permeate flux and to reduce cell attachment. Results of the static bacterial adhesion tests show that the attachment of bacterial cells is significantly reduced on the coated membranes. - Highlights: • Thin films are deposited on reverse osmosis membranes. • Amphiphilic thin films are resistant to protein attachment. • The permeation performance of the membranes is not affected by the coating. • The thin film coatings delayed the biofouling.

  11. Surface modification of reverse osmosis desalination membranes by thin-film coatings deposited by initiated chemical vapor deposition

    International Nuclear Information System (INIS)

    Thin-film polymeric reverse osmosis membranes, due to their high permeation rates and good salt rejection capabilities, are widely used for seawater desalination. However, these membranes are prone to biofouling, which affects their performance and efficiency. In this work, we report a method to modify the membrane surface without damaging the active layer or significantly affecting the performance of the membrane. Amphiphilic copolymer films of hydrophilic hydroxyethylmethacrylate and hydrophobic perfluorodecylacrylate (PFA) were synthesized and deposited on commercial RO membranes using an initiated chemical vapor deposition technique which is a polymer deposition technique that involves free-radical polymerization initiated by gas-phase radicals. Relevant surface characteristics such as hydrophilicity and roughness could be systematically controlled by varying the polymer chemistry. Increasing the hydrophobic PFA content in the films leads to an increase in the surface roughness and hydrophobicity. Furthermore, the surface morphology studies performed using the atomic force microscopy show that as the thickness of the coating increases average surface roughness increases. Using this knowledge, the coating thickness and chemistry were optimized to achieve high permeate flux and to reduce cell attachment. Results of the static bacterial adhesion tests show that the attachment of bacterial cells is significantly reduced on the coated membranes. - Highlights: • Thin films are deposited on reverse osmosis membranes. • Amphiphilic thin films are resistant to protein attachment. • The permeation performance of the membranes is not affected by the coating. • The thin film coatings delayed the biofouling

  12. New nanoporous anti-reflective coating by water treatment of ALD deposited Al2O3

    OpenAIRE

    Isakov, Kirill

    2016-01-01

    In this work a process for fabricating nanoporous alumina anti-reflective coatings was developed. Anti-reflective coatings were designed for air-glass interface and soda-lime glass was used in the experiments. Alumina was deposited on glass by atomic layer deposition, and then transformed into nanoporous state by immersion in heated de-ionized water. The conditions for nanoporous alumina creation by de-ionized water treatment were investigated and the resulted structure was analysed with ...

  13. The study of Zn–Co alloy coatings electrochemically deposited by pulse current

    OpenAIRE

    Tomić Milorad V.; Bajat Jelena B.; Maksimović Miodrag D.; Pavlović Miomir G.

    2012-01-01

    The electrochemical deposition by pulse current of Zn-Co alloy coatings on steel was examined, with the aim to find out whether pulse plating could produce alloys that could offer a better corrosion protection. The influence of on-time and the average current density on the cathodic current efficiency, coating morphology, surface roughness and corrosion stability in 3% NaCl was examined. At the same Ton/Toff ratio the current efficiency was insignificantly smaller for deposition at high...

  14. Functionalization and Area-Selective Deposition of Magnetic Carbon-Coated Iron Nanoparticles from Solution

    OpenAIRE

    Erika Widenkvist; Oscar Alm; Mats Boman; Ulf Jansson; Helena Grennberg

    2011-01-01

    A route to area-selective deposition of carbon-coated iron nanoparticles, involving chemical modification of the surface of the particles, is described. Partial oxidative etching of the coating introduces carboxylic groups, which then are esterified. The functionalized particles can be selectively deposited on the Si areas of Si/SiO2 substrates by a simple dipping procedure. Nanoparticles and nanoassemblies have been analyzed using SEM, TEM, and XPS.

  15. Structure of TiBN coatings deposited onto cemented carbides and sialon tool ceramics

    OpenAIRE

    L.A. Dobrzański; M. Staszuk; J. Konieczny; W. Kwaśny; M. Pawlyta

    2009-01-01

    Purpose: The aim of this paper was investigated structure of sintered carbides WC-Co type and sialon tool ceramics with wear resistance ternary coatings TiBN type deposited by cathodes arc evaporation process (CAE-PVD).Design/methodology/approach: Observation of fracture and topography studied coatings were done by scanning electron microscope. Chemical composition was determine by energy dispersive spectrometry (EDS) method. Thin foils of substrates and coatings by transmission electron micr...

  16. Comparison of nanostructure and duplex PVD coatings deposited onto hot work tool steel substrate

    OpenAIRE

    L.A. Dobrzański; K. Lukaszkowicz; M. Polok-Rubiniec

    2010-01-01

    Purpose: The aim of the paper was the investigation of the structure and the mechanical properties of the duplex TiN/(Ti,Al)N coating and the nanostructure TiAlN coating deposited by PVD technology onto hot work tool steel substrate.Design/methodology/approach: The surfaces’ topography and the structure of the PVD coatings were observed on the scanning electron microscopy. Diffraction and thin film structure were tested with the use of the transmission electron microscopy. The microhardness t...

  17. Dual Bath Electrodeposition of Alternate Multilayer Coatings of Zinc and Nickel Deposits

    Institute of Scientific and Technical Information of China (English)

    XINWen-li; FEIJing-yin; LIANGGuo-zheng

    2004-01-01

    The synthesis of zinc and nickel alternate multilayer coatings produced by successive deposition from dual baths containing a revised zinc sulphate electrolyte and a new developed nickel bath has been investigated. Smooth and uniform zinc-nickel compositionally modulated multilayered (CMM) coatings with different multilayer configurations were obtained. The surface and cross-sectional morphologies of samples were examined using scanning electron microscopy (SEM). Cross-sectional morphology showed the layered structure of the coatings clearly.

  18. The electrochemical deposition of tin-nickel alloys and the corrosion properties of the coating

    DEFF Research Database (Denmark)

    Jellesen, Morten Stendahl; Møller, Per

    2005-01-01

    The electrodeposition of tin/nickel (65/35 wt%) is a unique coating process because of the deposition of an intermetallic phase of nickel and tin, which cannot be formed by any pyrometallurgical process. From thermodynamic calculations it can be shown that intermetallic phases can be formed through...... electrochemical tests, including polarization curves, chronoamperometric studies and tribocorrosion tests have been performed to show the consequence of replacing nickel coatings with tin/nickel coatings....

  19. Ultrasonic spray coating as deposition technique for the light-emitting layer in polymer LEDs

    OpenAIRE

    GILISSEN, Koen; Stryckers, Jeroen; VERSTAPPEN, Pieter; DRIJKONINGEN, Jeroen; HEINTGES, Gael; Lutsen, Laurence; Manca, Jean; Maes, Wouter; Deferme, Wim

    2015-01-01

    In this work the ultrasonic spray coating technique is introduced as an alternative wet solution process for the deposition of the (Super Yellow) light-emitting layer for polymer light-emitting diodes (PLEDs). An investigation on the use of this coating technique in ambient conditions is performed and a comparison with spin coated PLEDs in inert atmosphere is made. Uniform low roughness thin films with a typical thickness of 80 nm are obtained by varying the polymer–solvent mixture and spray ...

  20. Additive manufactured Ti6Al4V scaffolds with the RF- magnetron sputter deposited hydroxyapatite coating

    Science.gov (United States)

    Chudinova, E.; Surmeneva, M.; Koptioug, A.; Scoglund, P.; Surmenev, R.

    2016-01-01

    Present paper reports on the results of surface modification of the additively manufactured porous Ti6Al4V scaffolds. Radio frequency (RF) magnetron sputtering was used to modify the surface of the alloy via deposition of the biocompatible hydroxyapatite (HA) coating. The surface morphology, chemical and phase composition of the HA-coated alloy were studied. It was revealed that RF magnetron sputtering allows preparing a homogeneous HA coating onto the entire surface of scaffolds.

  1. High velocity oxy-fuel (HVOF) thermal spray deposition of functionally graded coatings

    OpenAIRE

    Mahbub, Hasan

    2005-01-01

    The present study investigates an innovative modification of a HVOF (High Velocity Oxy-Fuel) thermal spray process to produce functionally graded thick coatings. In order to deposit thick coatings, certain problems have to be overcome. More specifically these problems include minimizing residual stresses, which cause shape distortion in assprayed components. Residual stresses in coatings also lead to adhesion loss, interlaminar debonding, cracking or buckling and are particularly high where t...

  2. Effect of the thickness on properties of Al2O3 coatings deposited by plasma spraying

    International Nuclear Information System (INIS)

    Al2O3 coatings with different thicknesses (160, 320, 480 and 640 μm) were deposited on stainless steel substrate by plasma spraying. The variation in microstructural characteristics and properties of coatings with various thicknesses was investigated. Powders morphology and the microstructure of as-sprayed coatings were characterized by scanning electron microscopy and optical microscopy. The microhardness was measured using a Vickers' indentor. The corrosion behaviour of plasma-sprayed Al2O3 coatings in 1 N H2SO4 solution at a temperature of 25 deg. C was evaluated by electrochemistry method. Experimental results indicated that surface roughness showed no obvious dependence on the coating thickness. However, the porosity of Al2O3 coating was increased with increased thickness. The enhanced coating thickness also resulted in decreasing microhardness and reduced corrosion resistance. In this study, the Al2O3 coating with thickness of 160 μm possesses the lowest porosity, the highest hardness and superior corrosion resistance. Research Highlights: → Increase of coating thickness shows no obvious effect on phase composition and surface roughness of plasma sprayed Al2O3 coatings. → Variation of porosity and microhardness presents dependence on coating thickness parameter. → Increasing coating thickness leads to reduced corrosion resistance of plasma sprayed Al2O3 coating.

  3. Crack resistance of pvd coatings : Influence of surface treatment prior to deposition

    NARCIS (Netherlands)

    Zoestbergen, E; De Hosson, JTM

    2002-01-01

    The crack resistance of three different PVD coatings, TiN, Ti(C,N), and a multilayer system of alternating TiN and TiAlN, have been investigated. The three coating systems were deposited onto substrates with a different surface roughness to study the influence of this pretreatment on the crack resis

  4. Evaluation of Protein Adsorption on Atmospheric Plasma Deposited Coatings Exhibiting Superhydrophilic to Superhydrophobic Properties

    OpenAIRE

    Stallard, Charlie P.; McDonnell, Kevin; Onayemi, O. D.; et al.

    2012-01-01

    Protein adsorption is one of the key parameters influencing the biocompatibility of medical device materials. This study investigates serum protein adsorption and bacterial attachment on polymer coatings deposited using an atmospheric pressure plasma jet system. The adsorption of bovine serum albumin and bovine fibrinogen (Fg) onto siloxane and fluorinated siloxane elastomeric coatings that exhibit water contact angles (θ) ranging from superhydrophilic (θ 150°) ...

  5. Coating of pellet pressing tool with 12C by ion beam deposition

    International Nuclear Information System (INIS)

    The pressing tools, used in the preparation of the samples needed for example for such nuclear elemental analysis methods as PIXE, PIGE and RBS, have been coated with a diamond-type 12C-layer by ion beam deposition. Using carbon-coated pressing tools prepared in this way contamination of the sample surfaces during the pill pressing operation is avoided. (orig.)

  6. Deformation Behavior of Nanostructured Ceramic Coatings Deposited by Thermal Plasma Spray

    Institute of Scientific and Technical Information of China (English)

    Xianliang JIANG; Eric Jordan; Leon Shaw; Maurice Gell

    2004-01-01

    Al2O3-13 wt pct TiO2 coating deposited by direct current plasma spray consists of nanostructured region and microlamellae. Bend test shows that the ceramic coating can sustain some deformation without sudden failure. The deformation is achieved through the movement of nano-particles in the nanostructured region under tensile stress.

  7. Selectively deposited silver coatings on gold-capped silicon nanowires for surface-enhanced Raman spectroscopy.

    Science.gov (United States)

    Becker, M; Stelzner, Th; Steinbrück, A; Berger, A; Liu, J; Lerose, D; Gösele, U; Christiansen, S

    2009-06-01

    Gold caps on silicon nanowires are selectively coated with silver by autometallography (electroless deposition). Changing the conditions of silver deposition, a variety of different coating morphologies can be produced [figure: see text]. The different silver coating morphologies are investigated in terms of their capabilities for surface enhanced Raman scattering (SERS) experiments.Gold caps on silicon nanowires are hemispherical and only a few tens of nanometers in diameter when grown from metal catalysts by the vapor-liquid-solid growth mechanism using chemical vapor deposition. These gold caps are capable of enhancing Raman signals based on the surface-enhanced Raman scattering effect. The Raman signal can be enhanced even further (by at least one order of magnitude) when silver is selectively deposited onto these gold caps by autometallography (electroless deposition). By changing the silver deposition conditions, different coating morphologies can be realized on the gold caps that range from very thin, smooth layers to uneven and extremely rough coatings. The SERS signal enhancement and the spatial homogeneity of the achievable enhancement are compared for the different silver coatings using a model dye molecule. PMID:19399821

  8. Structure of TiBN coatings deposited onto cemented carbides and sialon tool ceramics

    Directory of Open Access Journals (Sweden)

    L.A. Dobrzański

    2009-07-01

    Full Text Available Purpose: The aim of this paper was investigated structure of sintered carbides WC-Co type and sialon tool ceramics with wear resistance ternary coatings TiBN type deposited by cathodes arc evaporation process (CAE-PVD.Design/methodology/approach: Observation of fracture and topography studied coatings were done by scanning electron microscope. Chemical composition was determine by energy dispersive spectrometry (EDS method. Thin foils of substrates and coatings by transmission electron microscopy (TEM was done. Phases composition analysis carried out by XRD and GIXRD method.Findings: The investigated PVD gradient coatings deposited by CAE-PVD method are demonstrating fine-grained structure. The TiN, TiB and TiB2 phases were found in coatings and β-Si3N4 phase was found in sialon tool ceramics. Coating onto sialon tool ceramics reveal shallow pinhole while coating onto cemented carbide is without discontinuity.Research limitations/implications: In the future investigations will progress for mechanical properties, e.g. roughness, microhardness, adhesion strength and operating properties.Originality/value: In this work the influence of parameters deposited coatings by CAE-PVD technique on structure and phases composition the ternary TiBN gradient coatings were investigated.

  9. Electrophoretic Deposition of Chitosan Coatings Modified with Gelatin Nanospheres To Tune the Release of Antibiotics.

    Science.gov (United States)

    Song, Jiankang; Chen, Qiang; Zhang, Yang; Diba, Mani; Kolwijck, Eva; Shao, Jinlong; Jansen, John A; Yang, Fang; Boccaccini, Aldo R; Leeuwenburgh, Sander C G

    2016-06-01

    Orthopedic and dental implants are increasingly used in the medical field in view of their high success rates. Implant-associated infections, however, still occur and are difficult to treat. To combat these infections, the application of an active coating to the implant surface is advocated as an effective strategy to facilitate sustained release of antibacterial drugs from implant surfaces. Control over this release is, however, still a major challenge. To overcome this problem, we deposited composite coatings composed of a chitosan matrix containing gelatin nanospheres loaded with antibiotics onto stainless steel plates by means of the electrophoretic deposition technique. The gelatin nanospheres were distributed homogeneously throughout the coatings. The surface roughness and wettability of the coatings could be tuned by a simple adjustment of the weight ratio between the gelatin nanospheres and chitosan. Vancomycin and moxifloxacin were released in sustained and burst-type manners, respectively, while the coatings were highly cytocompatible. The antibacterial efficacy of the coatings containing different amounts of antibiotics was tested using a zone of inhibition test against Staphylococcus aureus, which showed that the coatings containing moxifloxacin exhibited an obvious inhibition zone. The coatings containing a high amount of vancomycin were able to kill bacteria in direct contact with the implant surface. These results suggest that the antibacterial capacity of metallic implants can be tuned by orthogonal control over the release of (multiple) antibiotics from electrophoretically deposited composite coatings, which offers a new strategy to prevent orthopedic implant-associated infections. PMID:27167424

  10. Effect of Heat Treatment on Wear Resistance of Nickel Aluminide Coatings Deposited by HVOF and PTA

    Science.gov (United States)

    Benegra, M.; Santana, A. L. B.; Maranho, O.; Pintaude, G.

    2015-08-01

    This study aims to compare the wear resistance of nickel aluminide coatings deposited using plasma transferred arc (PTA) and high-velocity oxygen fuel (HVOF) processes. Wear resistance was measured in rubber wheel abrasion tests. In both deposition processes, the same raw material (nickel aluminide powder) was atomized and deposited on a 316L steel plate substrate. After deposition, specimens were subjected to thermal cycling, aiming solubilization and precipitation. Coatings deposited using PTA developed different microstructures as a result of the incorporation of substrate elements. However, despite the presence of these microstructures, they performed better than coatings processed using HVOF before the heat treatment. After thermal cycling, the superficial hardness after the wear tests for both processes was similar, resulting in similar mass losses.

  11. Thermal conductivity of titanium aluminum silicon nitride coatings deposited by lateral rotating cathode arc

    International Nuclear Information System (INIS)

    A series of physical vapour deposition titanium aluminum silicon nitride nanocomposite coating with a different (Al + Si)/Ti atomic ratio, with a thickness of around 2.5 μm were deposited on stainless steel substrate by a lateral rotating cathode arc process in a flowing nitrogen atmosphere. The composition and microstructure of the as-deposited coatings were analyzed by energy dispersive X-ray spectroscopy, and X-ray diffraction, and cross-sectional scanning electron microscopy observation. The titanium nitride (TiN) coating shows a clear columnar structure with a predominant (111) preferential orientation. With the incorporation of Al and Si, the crystallite size in the coatings decreased gradually, and the columnar structure and (111) preferred orientation disappeared. Thermal conductivity of the as-deposited coating samples at room temperature was measured by using pulsed photothermal reflectance technique. Thermal conductivity of the pure TiN coating is about 11.9 W/mK. With increasing the (Al + Si)/Ti atomic ratio, the coatings' thermal conductivity decreased monotonously. This reduction of thermal conductivity could be ascribed to the variation of coatings' microstructure, including the decrease of grain size and the resultant increase of grain boundaries, the disruption of columnar structure, and the reduced preferential orientation. - Highlights: • A series of titanium aluminum silicon nitride with different (Al + Si)/Ti atomic ratio were deposited on Fe304. • The composition and microstructure of the as-deposited coatings were analyzed. • Thermal conductivity of the samples was measured by pulsed photothermal reflectance. • With increasing the (Al + Si)/Ti atomic ratio, thermal conductivity decreased. • Reduction of thermal conductivity is ascribed to the variation of its microstructure

  12. Measurements and analysis of neutron reaction rates and gamma-ray energy deposition in a critical assembly containing a central simulated boron control rod

    International Nuclear Information System (INIS)

    The main contributions to the power in a Boron control rod are provided by the energy deposition rates from alpha rays generated in the Boron and from gamma rays issued in the absorber and the surrounding fuel material. To check the validity of calculational methods and data for such a system, a simulated enriched Boron control rod has been built in the centre of the critical assembly BALZAC DE-2 in the MASURCA facility. Neutron capture rates in B10, fission rates in U-235, U-238 and Pu-239 have been measured through the core and the control rod. Gamma heat deposition rates and doses have been measured with ionization chamber and thermoluminescent dosemeters respectively, in a joint effort involving three European laboratories. This paper presents the experimental results and compares them with theoretical calculations. (author). 27 refs, 6 figs, 2 tabs

  13. Deposition parameters to improve the fouling-release properties of thin siloxane coatings prepared by PACVD

    International Nuclear Information System (INIS)

    A range of SiOx-like coatings was deposited on glass slides from a hexamethylsiloxane precursor by plasma-assisted CVD. The effect of varying deposition parameters, specifically ion cleaning time and HMDSO/O2 ratios, on the coating properties and antifouling performance was investigated. At low HMDSO/O2 ratios, the resulting coatings were close to SiO2. Carbon content in the bulk of the coatings increased with increasing HMDSO/O2 ratio. Coatings deposited at high HMDSO/O2 ratios and with the longest cleaning time (30 min), elevated the relative carbon content to 25 atomic %. Surface energies (22-43 mJ/m) were correlated with the degree of surface oxidation and hydrocarbon content. With the exception of the most polar coatings the apolar component of the surface energy (γLW) was the dominant component. In the most hydrophilic coatings, the Lewis base component of the surface energy (γ-) was dominant. Significantly improved antifouling performance was detected with the most reduced coatings deposited using the extended ion cleaning times. For both, the removal of sporelings of the marine green alga, Ulvalinza and the initial adhesion of the freshwater bacterium, Pseudomonas fluorescens, there was a strong, positive correlation between strength of attachment and ion cleaning time. Increased ion cleaning time will elevate the deposition temperature, increasing decomposition rates and thus the crosslinking of the polymer. Increased cross-linking may render these coatings less permeable to penetration and mechanical interlocking by the adhesive polymers used by these organisms, thus reducing their adhesion. Films with improved biological performance have potential for use as coatings in the control of biofouling in applications such as heat exchangers, where thin films are important for effective thermal transfer, or optical windows where transparency is important.

  14. Deposition parameters to improve the fouling-release properties of thin siloxane coatings prepared by PACVD

    Science.gov (United States)

    Akesso, Laurent; Navabpour, Parnia; Teer, Dennis; Pettitt, Michala E.; Callow, Maureen E.; Liu, Chen; Su, Xueju; Wang, Su; Zhao, Qi; Donik, Crtomir; Kocijan, Aleksandra; Jenko, Monika; Callow, James A.

    2009-04-01

    A range of SiO x-like coatings was deposited on glass slides from a hexamethylsiloxane precursor by plasma-assisted CVD. The effect of varying deposition parameters, specifically ion cleaning time and HMDSO/O 2 ratios, on the coating properties and antifouling performance was investigated. At low HMDSO/O 2 ratios, the resulting coatings were close to SiO 2. Carbon content in the bulk of the coatings increased with increasing HMDSO/O 2 ratio. Coatings deposited at high HMDSO/O 2 ratios and with the longest cleaning time (30 min), elevated the relative carbon content to 25 atomic %. Surface energies (22-43 mJ/m) were correlated with the degree of surface oxidation and hydrocarbon content. With the exception of the most polar coatings the apolar component of the surface energy ( γLW) was the dominant component. In the most hydrophilic coatings, the Lewis base component of the surface energy ( γ-) was dominant. Significantly improved antifouling performance was detected with the most reduced coatings deposited using the extended ion cleaning times. For both, the removal of sporelings of the marine green alga, Ulvalinza and the initial adhesion of the freshwater bacterium, Pseudomonas fluorescens, there was a strong, positive correlation between strength of attachment and ion cleaning time. Increased ion cleaning time will elevate the deposition temperature, increasing decomposition rates and thus the crosslinking of the polymer. Increased cross-linking may render these coatings less permeable to penetration and mechanical interlocking by the adhesive polymers used by these organisms, thus reducing their adhesion. Films with improved biological performance have potential for use as coatings in the control of biofouling in applications such as heat exchangers, where thin films are important for effective thermal transfer, or optical windows where transparency is important.

  15. Deposition parameters to improve the fouling-release properties of thin siloxane coatings prepared by PACVD

    Energy Technology Data Exchange (ETDEWEB)

    Akesso, Laurent; Navabpour, Parnia; Teer, Dennis [TEER Coatings Ltd, West Stone House, Berry Hill Industrial Estate, Droitwich, Worcestershire, WR9 9AS (United Kingdom); Pettitt, Michala E.; Callow, Maureen E. [School of Biosciences, University of Birmingham, Birmingham B15 2TT (United Kingdom); Liu Chen; Su Xueju; Wang Su; Zhao Qi [Department of Mechanical Engineering, University of Dundee (United Kingdom); Donik, Crtomir; Kocijan, Aleksandra; Jenko, Monika [Institute of Metals and Technology, Lepi pot 11, p.p. 431, SI-1001 Ljubljana (Slovenia); Callow, James A., E-mail: j.a.callow@bham.ac.uk [School of Biosciences, The University of Birmingham, Birmingham B15 2TT (United Kingdom)

    2009-04-15

    A range of SiO{sub x}-like coatings was deposited on glass slides from a hexamethylsiloxane precursor by plasma-assisted CVD. The effect of varying deposition parameters, specifically ion cleaning time and HMDSO/O{sub 2} ratios, on the coating properties and antifouling performance was investigated. At low HMDSO/O{sub 2} ratios, the resulting coatings were close to SiO{sub 2}. Carbon content in the bulk of the coatings increased with increasing HMDSO/O{sub 2} ratio. Coatings deposited at high HMDSO/O{sub 2} ratios and with the longest cleaning time (30 min), elevated the relative carbon content to 25 atomic %. Surface energies (22-43 mJ/m) were correlated with the degree of surface oxidation and hydrocarbon content. With the exception of the most polar coatings the apolar component of the surface energy ({gamma}{sup LW}) was the dominant component. In the most hydrophilic coatings, the Lewis base component of the surface energy ({gamma}{sup -}) was dominant. Significantly improved antifouling performance was detected with the most reduced coatings deposited using the extended ion cleaning times. For both, the removal of sporelings of the marine green alga, Ulvalinza and the initial adhesion of the freshwater bacterium, Pseudomonas fluorescens, there was a strong, positive correlation between strength of attachment and ion cleaning time. Increased ion cleaning time will elevate the deposition temperature, increasing decomposition rates and thus the crosslinking of the polymer. Increased cross-linking may render these coatings less permeable to penetration and mechanical interlocking by the adhesive polymers used by these organisms, thus reducing their adhesion. Films with improved biological performance have potential for use as coatings in the control of biofouling in applications such as heat exchangers, where thin films are important for effective thermal transfer, or optical windows where transparency is important.

  16. Performance and preparation of tungsten coatings deposited onto graphite substrate by multi-arc ion plating

    International Nuclear Information System (INIS)

    Due to its high melting point, low sputtering rate and low tritium retention properties, tungsten is considered as a promising candidate material for plasma facing materials in fusion devices. Tungsten coating was deposited onto high-purity graphite substrate by multi-arc ion plating. The tungsten coating was characterized by X-ray diffraction (XRD), optical microscope (OM), scanning electron microscopy (SEM) and 3D laser scanning microscope. The results indicate that: The thickness of tungsten coating is in the range of 3μm-10μm. The results of XRD show that the oriented crystal growth of the coatings occurred along (110) crystal plane. The multi-arc ion plating method yield excellent coverage of the graphite surface, even in the open pores of the substrate. The coating is dense and homogeneous. The bond between graphite and the coating was relatively dense. The average surface roughness of the coatings is about 1.2μm. (authors)

  17. Fluorine and boron co-doped diamond-like carbon films deposited by pulsed glow discharge plasma immersion ion processing

    CERN Document Server

    He, X M; Peters, A M; Taylor, B; Nastasi, M

    2002-01-01

    Fluorine (F) and boron (B) co-doped diamond-like carbon (FB-DLC) films were prepared on different substrates by the plasma immersion ion processing (PIIP) technique. A pulse glow discharge plasma was used for the PIIP deposition and was produced at a pressure of 1.33 Pa from acetylene (C sub 2 H sub 2), diborane (B sub 2 H sub 6), and hexafluoroethane (C sub 2 F sub 6) gas. Films of FB-DLC were deposited with different chemical compositions by varying the flow ratios of the C sub 2 H sub 2 , B sub 2 H sub 6 , and C sub 2 F sub 6 source gases. The incorporation of B sub 2 H sub 6 and C sub 2 F sub 6 into PIIP deposited DLC resulted in the formation of F-C and B-C hybridized bonding structures. The levels of the F and B concentrations effected the chemical bonding and the physical properties as was evident from the changes observed in density, hardness, stress, friction coefficient, and contact angle of water on films. Compared to B-doped or F-doped DLC films, the F and B co-doping of DLC during PIIP deposition...

  18. Preparation of Cubic Boron Nitride Coating on WC-Co Substrate by Micro/Nanocrystalline Diamond Film Interlayer%基于微纳米金刚石过渡层的cBN刀具涂层制备

    Institute of Scientific and Technical Information of China (English)

    徐锋; 左敦稳; 张旭辉; 户海峰; 张骋; 王珉

    2013-01-01

    Cubic Boron Nitride(cBN) is a super-hard material, of which hardness is only less than diamond. But it has excellent chemical stability, especially no chemical reaction with ferrous materials. The cBN coating has irreplaceable function in the application of modern cutting tools. Research is carried out on the preparation of cBN coating on YG6 by micro/nanocrystalline diamond (M/NCD) film inter-layer. The micro/nanocrystalline diamond film is deposited in hot filament chemical vapor deposition system and cBN is deposited in radio frequency magnetron sputtering system. The scanning electron microscopy (SEM), Raman, atomic force microscopy(AFM), Fourier transferred infrared(FTIR) and in-denter are used to investigate the content, morphology and adhesion of the coating. The results show that the adhesion of cBN coating on WC-Co by micro/nanocrystalline diamond interlayer is much higher than that by nano diamond interlayer. The moderate bias voltage is important for the cBN film deposition in the magnetron sputtering process.%立方氮化硼(Cubic Boron Nitride,cBN)是仅次于金刚石的超硬材料,比金刚石具有更高的化学稳定性,可以胜任铁系金属的加工.本文在YG6硬质合金上基于微纳米金刚石过渡层开展cBN涂层的制备研究.本文在热丝化学气相沉积系统中制备微纳米金刚石过渡层(Micro/nanocrystalline diamond,M/NCD),在射频磁控溅射系统中制备cBN涂层,并对M/NCD与cBN涂层进行了成分、微观形貌与结合性能的研究.研究结果发现,在硬质合金基体上,M/NCD过渡层的结合性能明显优于NCD过渡层.磁控溅射制备cBN涂层过程中,存在适合cBN沉积的衬底偏压阈值,过高或过低的衬底偏压均不利于cBN含量的提高.

  19. Microstructure and corrosion behavior of electroless deposited Ni-P/CeO2 coating

    Institute of Scientific and Technical Information of China (English)

    Hui Ming Jin; Shi Hang Jiang; Lin Nan Zhang

    2008-01-01

    Electroless Ni-P/nano-CeO2 composite coating was prepared in acidic condition,and its microstructure and corrosive property were compared with its CeO2-free counterpart.Scanning electronic microscopy (SEM) and X-ray diffraction (XRD) spectrometer were used to examine surface morphology and structure of the as-plated coating.Differential scanning calorimeter (DSC) and transmission electronic microscopy (TEM) were used to study the coating's phase change at high temperature.The coating's corrosive behavior in 3%NaCI + 5%H2SO4 solution was also investigated.The results showed that Ni-P coating had partial amorphous structure mixed with nano-crystals,while the Ni-P/CeO2 coating had perfect amorphous structure.In high-temperature condition,Ni3P precipitation and Ni crystallization took place in both coatings but at different temperatures,while the Ni-P/CeO2 coating had sintered phase of NiCe2O4 spinels.The anti-corrosion property was better in the CeO2-containing coating,and this was due to its less liability to undergo local-cell corrosion than its CeO2-free counterpart.Ni-P/CeO2 coating's pure amorphous structure was the result of Ni's hindered crystal-typed deposition and P's promoted deposition.

  20. Comparison of nanostructure and duplex PVD coatings deposited onto hot work tool steel substrate

    Directory of Open Access Journals (Sweden)

    L.A. Dobrzański

    2010-07-01

    Full Text Available Purpose: The aim of the paper was the investigation of the structure and the mechanical properties of the duplex TiN/(Ti,AlN coating and the nanostructure TiAlN coating deposited by PVD technology onto hot work tool steel substrate.Design/methodology/approach: The surfaces’ topography and the structure of the PVD coatings were observed on the scanning electron microscopy. Diffraction and thin film structure were tested with the use of the transmission electron microscopy. The microhardness tests were made on the dynamic ultra-microhardness tester. Tests of the coatings’ adhesion to the substrate material were made using the scratch test.Findings: The duplex and nanostructure coatings demonstrate high hardness and very good adhesion. The critical load LC2 (coating delamination lies within the range 80-85 N, depending on the coating type. It was found out that the duplex TiN/(Ti,AlN coating show the best adhesion to the substrate material.Practical implications: The very good mechanical properties of the duplex and nanostructure PVD coatings make them suitable in industrial applications.Originality/value: The investigation results will provide useful information to applying the duplex and nanostructure PVD coatings for the improvement of mechanical properties of the hot work tool steels. The very hard and antiwear PVD coatings deposited onto hot work tool steel substrates are needed.

  1. Interface control of atomic layer deposited oxide coatings by filtered cathodic arc deposited sublayers for improved corrosion protection

    Energy Technology Data Exchange (ETDEWEB)

    Härkönen, Emma, E-mail: emma.harkonen@helsinki.fi [Laboratory of Inorganic Chemistry, University of Helsinki, P.O. Box 55, FIN-00014 Helsinki (Finland); Tervakangas, Sanna; Kolehmainen, Jukka [DIARC-Technology Inc., Espoo (Finland); Díaz, Belén; Światowska, Jolanta; Maurice, Vincent; Seyeux, Antoine; Marcus, Philippe [Laboratoire de Physico-Chimie des Surfaces, CNRS (UMR 7075) – Chimie ParisTech (ENSCP), F-75005 Paris (France); Fenker, Martin [FEM Research Institute, Precious Metals and Metals Chemistry, D-73525 Schwäbisch Gmünd (Germany); Tóth, Lajos; Radnóczi, György [Research Centre for Natural Sciences HAS, (MTA TKK), Budapest (Hungary); Ritala, Mikko [Laboratory of Inorganic Chemistry, University of Helsinki, P.O. Box 55, FIN-00014 Helsinki (Finland)

    2014-10-15

    Sublayers grown with filtered cathodic arc deposition (FCAD) were added under atomic layer deposited (ALD) oxide coatings for interface control and improved corrosion protection of low alloy steel. The FCAD sublayer was either Ta:O or Cr:O–Ta:O nanolaminate, and the ALD layer was Al{sub 2}O{sub 3}–Ta{sub 2}O{sub 5} nanolaminate, Al{sub x}Ta{sub y}O{sub z} mixture or graded mixture. The total thicknesses of the FCAD/ALD duplex coatings were between 65 and 120 nm. Thorough analysis of the coatings was conducted to gain insight into the influence of the FCAD sublayer on the overall coating performance. Similar characteristics as with single FCAD and ALD coatings on steel were found in the morphology and composition of the duplex coatings. However, the FCAD process allowed better control of the interface with the steel by reducing the native oxide and preventing its regrowth during the initial stages of the ALD process. Residual hydrocarbon impurities were buried in the interface between the FCAD layer and steel. This enabled growth of ALD layers with improved electrochemical sealing properties, inhibiting the development of localized corrosion by pitting during immersion in acidic NaCl and enhancing durability in neutral salt spray testing. - Highlights: • Corrosion protection properties of ALD coatings were improved by FCAD sublayers. • The FCAD sublayer enabled control of the coating-substrate interface. • The duplex coatings offered improved sealing properties and durability in NSS. • The protective properties were maintained during immersion in a corrosive solution. • The improvements were due to a more ideal ALD growth on the homogeneous FCAD oxide.

  2. Electrophoretic deposition of tetracycline modified silk fibroin coatings for functionalization of titanium surfaces

    Science.gov (United States)

    Zhang, Zhen; Qu, Yinying; Li, Xiaoshuang; Zhang, Sheng; Wei, Qingsong; Shi, Yusheng; Chen, Lili

    2014-06-01

    Electrophoretic deposition has been widely used for the fabrication of functional coatings onto metal implant. A characteristic feature of this process is that positively charged materials migrate toward the cathode and can deposit on it. In this study, silk fibroin was decorated with tetracycline in aqueous solution to impart positive charge, and then deposited on negatively titanium cathode under certain electric field. The characterization of the obtained coatings indicated that the intermolecular hydrogen bonds formed between the backbone of silk fibroin and tetracycline molecular. In vitro biological tests demonstrated that osteoblast-like cells achieved acceptable cell affinity on the tetracycline cross-linked silk fibroin coatings, although greater cell viability was seen on pure silk fibroin coatings. The cationic silk fibroin coatings showed remarkable antibacterial activity against gram-positive (Staphylococcus aureus) and gram-negative (Escherichia coli) bacteria. Therefore, we concluded that electrophoretic deposition was an effective and efficient technique to prepare cationic silk fibroin coatings on the titanium surface and that cationic silk fibroin coatings with acceptable biocompatibility and antibacterial property were promising candidates for further loading of functional agents.

  3. Electrophoretic deposition and electrochemical behavior of novel graphene oxide-hyaluronic acid-hydroxyapatite nanocomposite coatings

    Science.gov (United States)

    Li, Ming; Liu, Qian; Jia, Zhaojun; Xu, Xuchen; Shi, Yuying; Cheng, Yan; Zheng, Yufeng; Xi, Tingfei; Wei, Shicheng

    2013-11-01

    Novel ternary graphene oxide-hyaluronic acid-hydroxyapatite (GO-HY-HA) nanocomposite coatings were prepared on Ti substrate using anodic electrophoretic deposition (EPD). Hyaluronic acid was employed as charging additive and dispersion agent during EPD. The kinetics and mechanism of the deposition, and the microstructure of the coated samples were investigated using scanning electron microscopy, X-ray diffraction, Raman spectrum, thermo-gravimetric analysis, and microscopic Fourier transform infrared analysis. The results showed that the addition of GO sheets into the HY-HA suspensions could increase the deposition rate and inhibit cracks creation and propagation in the coatings. The corrosion resistant of the resulting samples were evaluated using potentiodynamic polarization method in simulated body fluid, and the GO-HY-HA coatings could effectively improve the anti-corrosion property of the Ti substrate.

  4. Electrophoretic deposition and electrochemical behavior of novel graphene oxide-hyaluronic acid-hydroxyapatite nanocomposite coatings

    International Nuclear Information System (INIS)

    Novel ternary graphene oxide-hyaluronic acid-hydroxyapatite (GO-HY-HA) nanocomposite coatings were prepared on Ti substrate using anodic electrophoretic deposition (EPD). Hyaluronic acid was employed as charging additive and dispersion agent during EPD. The kinetics and mechanism of the deposition, and the microstructure of the coated samples were investigated using scanning electron microscopy, X-ray diffraction, Raman spectrum, thermo-gravimetric analysis, and microscopic Fourier transform infrared analysis. The results showed that the addition of GO sheets into the HY-HA suspensions could increase the deposition rate and inhibit cracks creation and propagation in the coatings. The corrosion resistant of the resulting samples were evaluated using potentiodynamic polarization method in simulated body fluid, and the GO-HY-HA coatings could effectively improve the anti-corrosion property of the Ti substrate

  5. Nickel coating on high strength low alloy steel by pulse current deposition

    Science.gov (United States)

    Nigam, S.; Patel, S. K.; Mahapatra, S. S.; Sharma, N.; Ghosh, K. S.

    2015-02-01

    Nickel is a silvery-white metal mostly used to enhance the value, utility, and lifespan of industrial equipment and components by protecting them from corrosion. Nickel is commonly used in the chemical and food processing industries to prevent iron from contamination. Since the properties of nickel can be controlled and varied over broad ranges, nickel plating finds numerous applications in industries. In the present investigation, pulse current electro-deposition technique has been used to deposit nickel on a high strength low alloy (HSLA) steel substrate.Coating of nickel is confirmed by X-ray diffraction (XRD) and EDAX analysis. Optical microscopy and SEM is used to assess the coating characteristics. Electrochemical polarization study has been carried out to study the corrosion behaviour of nickel coating and the polarisation curves have revealed that current density used during pulse electro-deposition plays a vital role on characteristics of nickel coating.

  6. Development of CaO coatings by thermal and chemical vapor deposition

    International Nuclear Information System (INIS)

    We have developed CaO coatings that are applied by a thermal and chemical vapor deposition process. Several experiments were conducted to study how the deposition of Ca on a V-4Cr-4Ti substrate alloy is affected by variations in process temperature and time, specimen location, and surface preparation and pretreatment. Results showed that thick adherent coatings can be fabricated by thermal/chemical vapor deposition, especially if a double Ca treatment is applied. Extensive microstructural analysis of the coatings showed almost 100% CaO over a coating thickness of 20-30(micro)m; electrical resistance (measured by the two-probe method) of the coatings was at least two orders of magnitude higher than the minimum required for blanket application. The results obtained in this study indicate that CaO is a viable coating for V-Li advanced blankets, but that significant additional effort is needed, especially from the standpoint of structure/composition relationship to its electrical resistance and the coating stability in a flowing Li environment. Furthermore, resistance must be measured in situ in Li to simultaneously evaluate coating integrity, resistance, and Li compatibility

  7. Tribological Performance of MoS2-based Coatings after Deposition and Storage in Humid Air

    Institute of Scientific and Technical Information of China (English)

    JINGYang; LUOJian-bin; PANGSi-qin

    2004-01-01

    MoS2-based composite coatings were deposited with the nano-compound unbalanced plasma plating technique the effects of processing parameters and working enwironments on the tribological properties of the coatings were examined by the drilling experiuments and XPS.the distances between substrate and Ti larget, Ti content and deposition pressure were varied in order to determine the optimun conditions for producing lubricious,long-lasting MoS2-based coatings,IT is found that the tribological performance of Tin-MoS2 roating decreases rqapidly in humid air but the humid resistant property of Tin-MoS2/Ti coating improves evidently it is indicated that the humid-resistantance property and the abrasion durability of MoS2-based coatings can be enhanced markedly by adding Ti with a certain contents.

  8. Microstructure evolution of Ti-Si-C-Ag nanocomposite coatings deposited by DC magnetron sputtering

    International Nuclear Information System (INIS)

    Nanocomposite coatings consisting of Ag and TiCx (x < 1) crystallites in a matrix of amorphous SiC were deposited by high-rate magnetron sputtering from Ti-Si-C-Ag compound targets. Different target compositions were used to achieve coatings with a Si content of ∼13 at.%, while varying the C/Ti ratio and Ag content. Electron microscopy, helium ion microscopy, X-ray photoelectron spectroscopy and X-ray diffraction were employed to trace Ag segregation during deposition and possible decomposition of amorphous SiC. Eutectic interaction between Ag and Si is observed, and the Ag forms threading grains which coarsen with increased coating thickness. The coatings can be tailored for conductivity horizontally or vertically by controlling the shape and distribution of the Ag precipitates. Coatings were fabricated with hardness in the range 10-18 GPa and resistivity in the range 77-142 μΩ cm.

  9. Electrolytic deposition of Sn-coated mesocarbon microbeads as anode material for lithium ion battery

    Energy Technology Data Exchange (ETDEWEB)

    Deng, Min-Jen [Department of Materials Engineering, National Chung Hsing University, Taichung 40227, Taiwan (China); Jen-Teh Junior College of Medicine, Nursing and Management, Taiwan (China); Tsai, Du-Cheng [Department of Materials Engineering, National Chung Hsing University, Taichung 40227, Taiwan (China); Ho, Wen-Hsien [Taiwan Textile Research Institute, Taipei 23674, Taiwan (China); Li, Ching-Fei, E-mail: chingfei.li@gmail.com [Phoenix Silicon International Corporation, Hsinchu 30094, Taiwan (China); Shieu, Fuh-Sheng, E-mail: fsshieu@dragon.nchu.edu.tw [Department of Materials Engineering, National Chung Hsing University, Taichung 40227, Taiwan (China); Center of Nanoscience and Nanotechnology, National Chung Hsing University, Taichung 40227, Taiwan (China)

    2013-11-15

    Deposited of crystalline tin (Sn) coatings on mesocarbon microbead (MCMB) powder as anodes of lithium ion (Li-ion) battery was conducted in the SnSO{sub 4} solution by a cathodic electrochemical synthesis. The Sn-coated MCMB specimens were characterized by X-ray diffraction, scanning electron microscopy, and charge/discharge tests. The synthesis condition of Sn-coated MCMB was optimized by considering the agglomeration, size, and adhesion of the samples to the current collectors in the battery. The Sn-coated MCMB electrodes exhibit increased reversible capacity without sacrificing its cycling behavior, compared with bare MCMB electrodes. It is concluded that electrolysis-deposited Sn-coated MCMB electrodes may emerge as a practical and promising anode material for secondary Li-ion batteries.

  10. Electrolytic deposition of Sn-coated mesocarbon microbeads as anode material for lithium ion battery

    International Nuclear Information System (INIS)

    Deposited of crystalline tin (Sn) coatings on mesocarbon microbead (MCMB) powder as anodes of lithium ion (Li-ion) battery was conducted in the SnSO4 solution by a cathodic electrochemical synthesis. The Sn-coated MCMB specimens were characterized by X-ray diffraction, scanning electron microscopy, and charge/discharge tests. The synthesis condition of Sn-coated MCMB was optimized by considering the agglomeration, size, and adhesion of the samples to the current collectors in the battery. The Sn-coated MCMB electrodes exhibit increased reversible capacity without sacrificing its cycling behavior, compared with bare MCMB electrodes. It is concluded that electrolysis-deposited Sn-coated MCMB electrodes may emerge as a practical and promising anode material for secondary Li-ion batteries.

  11. Dual Bath Electrodeposition of Alternate Multilayer Coatings of Zinc and Nickel Deposits

    Institute of Scientific and Technical Information of China (English)

    XIN Wen-li; FEI Jing-yin; LIANG Guo-zheng

    2004-01-01

    The synthesis of zinc and nickel alternate multilayer coatings produced by successive deposition from dual baths containing a revised zinc sulphate electrolyte and a new developed nickel bath has been investigated. Smooth and uniform zinc-nickel compositionally modulated multilayered (CMM) coatings with different multilayer configurations were obtained. The surface and cross-sectional morphologies of samples were examined using scanning electron microscopy (SEM). Cross-sectional morphology showed the layered structure of the coatings clearly.Key Words: multilayer coating, electrodeposited zinc and nickel, electrodeposition

  12. The electrochemical behavior of thermally oxidized CrN coatings deposited on steel by cathodic arc plasma deposition

    International Nuclear Information System (INIS)

    Cathodic arc plasma deposition of the CrN coating has been applied to an industrial scale to improve the corrosion resistance of the AISI 304 stainless steel. Thermal oxidation in air was carried out at the temperature of 500 and 800 deg. C for 1 h. The effect of the thermal oxidation on the aqueous corrosion behavior of the CrN/304s assembly was investigated in this study. The composition and structure of the CrN coatings were studied by the grazing X-ray diffraction (GXRD), electron probe X-ray microanalyzer (EPMA), and X-ray photoelectron spectroscopy (XPS). The polarization resistance (Rp) of all samples was measured and compared in terms of a polarization resistance resulting from electrochemical impedance spectroscopy (EIS) in a mixture of 0.5 M H2SO4 + 1 M NaCl solution. The results indicated that the corrosion resistance of the CrN coated steel oxidized at 500 deg. C is significantly reduced. On the contrary, the electrochemical behavior of the CrN coated steel oxidized at 800 deg. C shows better corrosion resistance than the one oxidized at 500 deg. C and as-deposited steel. After thermal oxidation at 800 deg. C, the oxide layer formed on top of CrN coating enhances the corrosion protection of the CrN coated steel

  13. Effect of the annealing on the microstructure of HVOF deposited coatings

    Directory of Open Access Journals (Sweden)

    M. Richert

    2011-05-01

    Full Text Available Purpose: The objective of this paper is to present how process of the coatings annealing deposited by high velocity oxy-fuel (HVOF method influence on the microstructure changes. The differences in the microstructure and microhardness after different variants of the annealing in the comparison to the HVOF deposited coats were presented.Design/methodology/approach: Two different coatings: WC-Co and Cr3C2-NiCr deposited on the AK9 substrate by HVOF method were investigated. The coats were annealing at the nitrogen in the conditions as follows: a T = 550°C, t = 5.5 h, b T = 500°C, t = 24 h. After, the samples were subjected by using optical (MO and scanning electron microscopy (SEM. Also the microhardness was determined by Vickers method, the applied load was 200 gram.Findings: The microstructure of the WC-Co and Cr3C2-NiCr coatings was build from the equiaxial grains distributed relatively uniform. Also characteristic was large number of discontinuous, voids and pores, especially in the WC-Co coat. After annealing, both WC-Co and Cr3C2-NiCr coating, the microstructure was more homogenous. It was observed reduction of the pore and voids amount. The microhardness after annealing was almost at the same level as after HVOF deposition.Practical implications: The performed investigations could be useful in the industrial practice and give the information about working WC-Co and Cr3C2-NiCr coats at the elevated temperatures.Originality/value: The HVOF deposited and successive annealed WC-Co and Cr3C2-NiCr coats have more uniform microstructure which could contribute to the improvements of some properties, for example wear resistance.

  14. Properties of Coatings Deposited Using a Filtered Vacuum Arc Carbon Plasma Source

    International Nuclear Information System (INIS)

    A filtered vacuum arc plasma source with an adjustable cathode-anode gap was used to produce a carbon plasma for deposition of coatings on various substrates. The deposition apparatus consisted of a plasma gun, a toroidal plasma duct, a deposition chamber, and a cooled substrate holder. The plasma gun consisted of a cylindrical graphite cathode, an annular graphite anode, and a mechanism providing axial movement of the cathode to the anode. The arc was ignited in vacuum by momentarily contacting the cathode with the anode, while applying a D.C. current of 100 A between the cathode and the anode, and then withdrawing the cathode away from the anode in the axial direction, forming a cathode-anode gap of 12 mm. A carbon plasma jet passed through the anode into the toroidal duct and then to the substrate. The substrates were stainless steel and polycarbonate coupons, glass slides, and glass and polycarbonate substrates with a SnO2 coating. It was shown that the structure of the coatings deposited on stainless steel substrates depended on the negative bias voltage (Vbias) applied to the substrate. With Vbias=0, the coatings were not adherent, at Vbias =-10 V the coatings were porous, but the pore density decreased with increasing negative Vbias. At Vbias =-20-25 V the adhesion of the coating was good, and dense, hard (HV-34-60 GPa) DLC coatings were formed. At Vbias 235 V, the formation of graphite phase was observed whose area increased with increasing Vbias. Coatings deposited on polycarbonate surfaces were adherent without applying bias. However, the substrate surface was damaged due to heat flux to the substrate produced by the plasma, after a deposition duration which depended on the magnetic field strength

  15. Investigation of PVD coatings deposited on the Si3N4 and sialon tool ceramics

    Directory of Open Access Journals (Sweden)

    D. Pakuła

    2010-11-01

    Full Text Available Purpose: The paper presents investigation results of the structure and properties of the coatings deposited by cathodic arc evaporation - physical vapour deposition (CAE-PVD techniques on the Si3N4 and sialon tool ceramics. The Ti(B,N, Ti(C,N, (Ti,ZrN and (Ti,AlN coatings were investigated.Design/methodology/approach: The structural investigation includes the metallographic analysis on the scanning electron microscope. Examinations of the chemical compositions of the deposited coatings were carried out using the X-ray energy dispersive spectrograph EDS and using the X-ray diffractometer. The investigation includes also analysis of the mechanical and functional properties of the material: microhardness tests of the deposited coatings, surface roughness tests, evaluation of the adhesion of the deposited coatings.Findings: Deposition of the multicomponent gradient coatings with the PVD method, based on the B, Al and Zr solid secondary solution in the TiN titanium nitride, isomorphous with the alternating pure titanium nitride TiN, on tools made from nitride ceramics and sialon’s ceramics, results in the increase of mechanical properties in comparison with uncoated tool materials, deciding thus the improvement of their working properties.Research limitations/implications: Ti(B,N, Ti(C,N, (Ti,ZrN and (Ti,AlN multicomponent and gradient coatings can be applied for cutting ceramic tools.Originality/value: Comparison of the wide range of modern sintered tool materials with wide unique set of PVD coatings.

  16. Grain growth of Ni-based superalloy IN718 coating fabricated by pulsed laser deposition

    Science.gov (United States)

    Zhang, Yaocheng; Yang, Li; Dai, Jun; Huang, Zedong; Meng, Tao

    2016-06-01

    The pulsed laser deposited Ni-based superalloy coating was fabricated with successive 12 layers using single tracks. The microstructure of the deposited coating was observed by scanning electron microscopy (SEM). The grain growth and the grain boundary misorientation were investigated by electron backscatter diffraction (EBSD), the precipitation phase was determined by transmission electron microscope (TEM). The results showed that the dendrites were the most common microstructure in the coating, and the dendritic growth orientation was paralleled to the direction of the laser deposition. The dendrite got coarser and its space was increased with increasing laser deposited layers. Most grains grew along the preferential grain orientation and formed anisotropy with grain boundaries misorientation angle about 2° in the pulsed laser deposited coating. The grain size along the texture orientation was 3-10 times larger than that in the transverse orientation. The cross section microhardness of the coating ranged between 240-280 HV, and decreased along the depositional direction due to the reasons of the variation of eutectic morphology, grain size distribution, grain misorientation and a small amounts of strengthening phase precipitation.

  17. A comparative research on magnetron sputtering and arc evaporation deposition of Ti-Al-N coatings

    International Nuclear Information System (INIS)

    Ti-Al-N coating has been proven to be an effective protective coating for machining applications. Here, the differences of cubic Ti-Al-N coatings with a similar Ti/Al atomic ratio of 1 deposited by magnetron sputtering and cathodic arc evaporation have been studied in detail. Main emphasis was laid on the characterization of thermal stability and cutting performance. Both coatings during annealing exhibit a structural transformation into stable phases c-TiN and h-AlN via an intermediate step of spiondal decomposition with the precipitation of c-AlN, however, a difference in decomposition process. Compared to sputtered coating inserts, an increase of tool life-time by 42% is obtained by evaporated coating inserts at the higher speed of 200 m/min, whereas the similar cutting life is observed at the speed of 160 m/min. It is attributed to the better stability of evaporated coating due to its later structural transformation at elevated temperature. A post-deposition vacuum annealing of both coated inserts in their corresponding temperature range of spiondal decomposition improves their cutting performance due to an increase in hardness arising from the precipitation of coherent cubic-phase nanometer-size c-AlN domains. Additionally, the sputtered coating behaves in worse oxidation resistance due to its more open structure. These behaviors can be understood considering the difference in microstructure and morphology of as deposited coatings originating from adatom mobility of deposited particles, where arc evaporation technique with higher ion to neutral ratio shows higher adatom mobility.

  18. A Study of Deposition Coatings Formed by Electroformed Metallic Materials

    OpenAIRE

    Hayashi, Shoji; Sugiyama, Shuta; Shimura, Kojiro; Tobayama, Go; Togashi, Toshio

    2016-01-01

    Major joining methods of dental casting metal include brazing and laser welding. However, brazing cannot be applied for electroformed metals since heat treatment could affect the fit, and, therefore, laser welding is used for such metals. New methods of joining metals that do not impair the characteristics of electroformed metals should be developed. When new coating is performed on the surface of the base metal, surface treatment is usually performed before re-coating. The effect of surface ...

  19. Microstructure characterisation of chromium carbides coatings deposited by thermal spraying processes

    Directory of Open Access Journals (Sweden)

    M.W. Richert

    2012-11-01

    Full Text Available Purpose: The Cr3C2-NiCr coatings were deposited by plasma spraying (PS and high velocity oxy-fuel (HVOF processes. The objective of the work concerns characterization of microstructure of sprayed coatings. In the investigated samples, apart from Cr3C2 carbide particles, the carbides Cr7C3 were also present according to the reported through X-ray diffraction analyses. It is likely that Cr7C3 carbides were formed thorough decarburization of Cr3C2. The microstructure of the thermal sprayed Cr3C2-NiCr coatings was characterized by optical (MO, scanning electron microscopy (SEM and transmission electron microscopy (TEM. The fine-grained and nano-crystalline microstructure was found in the investigated coatings. The microhardness of coatings was measured. It was found that the coatings deposited in HVOF process have higher microhardnes than the plasma spraying one. The formation of chromium carbide phases in the coatings was discussed based on the microstructure observation results.Design/methodology/approach: The investigations of coating microstructure by optical microscopy (MO Olympus GX51, scanning electron microscopy STEREOSCAN 420 and transmission electron microscopy JEM2010 ARP (TEM were performed. The examination of phase consistence was determined by Brucker D8 Discover - Advance diffractometer with copper tubing. The microhardness of coatings was measured by Vickers method.Findings: The microstructures of Cr3C2-NiCr coatings were observed and analyzed. On the base of the microstructure investigations and contend of the chromium carbides the mechanism of thermal sprayed coating formation was discussed.Practical implications: The performed investigations contribute to the improvement of microstructure and properties of thermal spraying coatings used in the industrial applications.Originality/value: It was assumed that thermal spraying processes are able to form nano-crystalline microstructure of the chromium carbide coatings.

  20. Effect of palladium diffusion in coatings deposited on the nickel based superalloy

    Directory of Open Access Journals (Sweden)

    M. Zagula-Yavorska

    2011-12-01

    Full Text Available Purpose: In this paper the effect of palladium diffusion in coatings deposited on the surface of nickel based superalloy was evaluated.Design/methodology/approach: The palladium coatings 3 and 7 μm thick were deposited by the electroplating process on Inconel 713 LC Ni-base superalloy. The heat treatment of electroplated coatings at the temperature 1050°C for 2 h under argon atmosphere was performed. The microstructure investigations of the heat treated coatings were conduced by the use of optical microscope (Nikon Epiphot 300 and a scanning electron microscope (Hitachi S-3400N equipped with an Energy Dispersive Spectroscope EDS (VOYAGER of NORAN INSTRUMENTS. The phase composition was identified by X-ray (ARL X’TRAX diffractometer. The surface roughness parameter - Ra of heat treated coatings was evaluated by Perthometer S2 MAHR equipment.Findings: The microstructure of 3 µm thick palladium electroplated coating after diffusion treatment consists of three phases: AlPd2, Ni3Al, Ni0,52Pd0,475. The increase of palladium thickness from 3 to 7 μm does not influence the phase composition of heat treated coatings. Heat treatment of palladium electroplating coatings increases the surface roughness parameter Ra.Research limitations/implications: The results will be used in the future investigations to explain the influence of palladium on the oxidation resistance of aluminide coatings.Practical implications: The palladium electroplating coatings after heat treatment and aluminizing process may be used as an alternative to platinum modified aluminide coatings as coatings for turbine blades of aircraft engines.Originality/value: The paper includes the results of microstructure and surface roughness investigations of palladium electroplating coatings 3 and 7 µm thick after diffusion treatment. Inconel 713 LC; Palladium electroplating; Diffusion treatment; Surface roughness

  1. Metallic impurity-activated crystal growth of boron phosphide by chemical vapor deposition and its physical properties

    International Nuclear Information System (INIS)

    Needle single crystals of boron monophosphide as large as 5 - 100 μm in diameter and 4 mm in length were obtained by chemical vapor deposition on an impurity painted zone of quartz substrate at 1060 - 1120 0C. The impurities such as Mn, Ni, Pt, Ag or Au were painted on the substrate in a form of aqueous solution of their salts and decomposed or reduced to the respective metal in hydrogen atmosphere at 10000C. Needle crystals with the homo p-n junction were also prepared using Ni impurity. The colors of grown crystals varied with the change of gas composition. Differences of electrical resistivity and thermoelectric power were found between the crystals of different colors. (auth.)

  2. Preparation of diamond-like carbon and boron nitirde films by high-intensity pulsed ion beam deposition

    Energy Technology Data Exchange (ETDEWEB)

    Rej, D.J.; Davis, H.A. [Los Alamos National Lab., NM (United States); Remnev, G.E. [Tomsk Polytechnic Univ., Tomsk (Russian Federation). Nuclear Physics Institute.] [and others

    1995-05-01

    Intense ion beams (300-keV C{sup +}, O{sup +}, and H{sup +}, 20--30 kA, 50 to 400-ns pulsewidth, up to 0.3-Hz repetition rate) were used to prepare diamond-like carbon (DLC) and boron nitride (BN) films. Deposition rates of up to 25{plus_minus}5 nm/pulse were obtained with instantaneous rates exceeding 1 mm/s. Most films were uniform, light brown, translucent, and nonporous with some micron-size particulates. Raman and parallel electron energy loss spectroscopy indicated the presence of DLC. The films possessed favorable electron field-emission characteristics desirable for cold-cathode displays. Transmission electron microscopy (TEM) and transmission electron diffraction (TED) revealed that the C films contained diamond crystals with 25 to 125-nm grain size. BN films were composed of hexagonal, cubic and wurtzite phases.

  3. Optimized plasma-deposited fluorocarbon coating for dry release and passivation of thin SU-8 cantilevers

    DEFF Research Database (Denmark)

    Keller, Stephan Urs; Häfliger, Daniel; Boisen, Anja

    2008-01-01

    -based photoresist SU-8 was used to fabricate polymer structures such as cantilevers and membranes on top of the nonadhesive release layer. The authors identify the plasma density as the main parameter determining the surface properties of the deposited fluorocarbon films. They show that by modifying the pressure......Plasma-deposited fluorocarbon coatings are introduced as a convenient method for the dry release of polymer structures. In this method, the passivation process in a deep reactive ion etch reactor was used to deposit hydrophobic fluorocarbon films. Standard photolithography with the negative epoxy...... during fluorocarbon deposition, the surface free energy of the coating can be tuned to allow for uniform wetting during spin coating of arbitrary thin SU-8 films. Further, they define an optimal pressure regime for the release of thin polymer structures at high yield. They demonstrate the successful...

  4. Plasma Assisted Chemical Vapour Deposition – Technological Design Of Functional Coatings

    Directory of Open Access Journals (Sweden)

    Januś M.

    2015-06-01

    Full Text Available Plasma Assisted Chemical Vapour Deposition (PA CVD method allows to deposit of homogeneous, well-adhesive coatings at lower temperature on different substrates. Plasmochemical treatment significantly impacts on physicochemical parameters of modified surfaces. In this study we present the overview of the possibilities of plasma processes for the deposition of diamond-like carbon coatings doped Si and/or N atoms on the Ti Grade2, aluminum-zinc alloy and polyetherketone substrate. Depending on the type of modified substrate had improved the corrosion properties including biocompatibility of titanium surface, increase of surface hardness with deposition of good adhesion and fine-grained coatings (in the case of Al-Zn alloy and improving of the wear resistance (in the case of PEEK substrate.

  5. Piezoelectric film electro-deposition for optical fiber sensor with ZnO coating

    Institute of Scientific and Technical Information of China (English)

    Li Zhou; Ping Gu; Ya Zhou

    2008-01-01

    The piezoelectric film electro-deposition for optical fiber sensor with ZnO coating is studied. The zinc oxide plating film is made on the copper surface directly by cathodic electro-deposition in the Zn(NO3)2 single salt aqueous solution systems. The influences of main experimental conditions on the properties of ZnO thin film in the electro-deposition processes are analyzed and a stable, practical and economic technique is obtained.

  6. Pulsed Laser Deposition Processing of Improved Titanium Nitride Coatings for Implant Applications

    Science.gov (United States)

    Haywood, Talisha M.

    Recently surface coating technology has attracted considerable attention of researchers to develop novel coatings with enhanced functional properties such as hardness, biocompatibility, wear and corrosion resistance for medical devices and surgical tools. The materials currently being used for surgical implants include predominantly stainless steel (316L), cobalt chromium (Co-Cr), titanium and its alloys. Some of the limitations of these implants include improper mechanical properties, corrosion resistance, cytotoxicity and bonding with bone. One of the ways to improve the performance and biocompatibility of these implants is to coat their surfaces with biocompatible materials. Among the various coating materials, titanium nitride (TiN) shows excellent mechanical properties, corrosion resistance and low cytotoxicity. In the present work, a systematic study of pulsed laser ablation processing of TiN coatings was conducted. TiN thin film coatings were grown on commercially pure titanium (Ti) and stainless steel (316L) substrates at different substrate temperatures and different nitrogen partial pressures using the pulsed laser deposition (PLD) technique. Microstructural, surface, mechanical, chemical, corrosion and biological analysis techniques were applied to characterize the TiN thin film coatings. The PLD processed TiN thin film coatings showed improvements in mechanical strength, corrosion resistance and biocompatibility when compared to the bare substrates. The enhanced performance properties of the TiN thin film coatings were a result of the changing and varying of the deposition parameters.

  7. Electrophoretic deposition of double-layer HA/Al composite coating on NiTi.

    Science.gov (United States)

    Karimi, Esmaeil; Khalil-Allafi, Jafar; Khalili, Vida

    2016-01-01

    In order to improve the bioactivity of NiTi alloys, which are being known as the suitable materials for biomedical applications, numerous NiTi disks were electrophoretically coated by hetero-coagulated hydroxyapatite/aluminum composite coatings in three main voltages from suspensions with different Al concentrations. In this paper, the amount of Ni ions release and bioactivity of prepared samples as well as bonding strength of the coating to substrate were investigated. The surface characterization of the coating by XRD, EDX, SEM, and FTIR showed that HA particles bonded by Al particles. It caused the formation of a free crack coating on NiTi disks. Moreover, the bonding strength of HA/Al coatings to NiTi substrate were improved by two times as compared to that of the pure HA coatings. Immersing of coated samples in SBF for 1 week showed that apatite formation ability was improved on HA/Al composite coating and Ni ions release from the surface of composite coating decreased. These results induce the appropriate bioactivity and biocompatibility of the deposited HA/Al composite coatings on NiTi disks. PMID:26478383

  8. Chitosan-coated boron nitride nanospheres enhance delivery of CpG oligodeoxynucleotides and induction of cytokines

    Directory of Open Access Journals (Sweden)

    Zhang H

    2013-05-01

    Full Text Available Huijie Zhang,1,2 Song Chen,3 Chunyi Zhi,4 Tomohiko Yamazaki,1,2 Nobutaka Hanagata1,2,5 1Graduate School of Life Science, Hokkaido University, Sapporo, Japan; 2Biomaterials Unit, International Center for Materials Nanoarchitectonics, National Institute for Materials Science, Ibaraki, Japan; 3Japanese Society for the Promotion of Science, Tokyo, Japan; 4Department of Physics and Materials Science, City University of Hong Kong, Hong Kong, People’s Republic of China; 5Nanotechnology Innovation Station, Ibaraki, Japan Background: Cytosine-phosphate-guanine (CpG oligodeoxynucleotides activate Toll-like receptor 9, leading to induction of proinflammatory cytokines, which play an important role in induction and maintenance of innate and adaptive immune responses. Previously, we have used boron nitride nanospheres (BNNS as a carrier for delivery of unmodified CpG oligodeoxynucleotides to activate Toll-like receptor 9. However, because CpG oligodeoxynucleotides and BNNS are both negatively charged, electrostatic repulsion between them is likely to reduce the loading of CpG oligodeoxynucleotides onto BNNS. Therefore, the efficiency of uptake of CpG oligodeoxynucleotides is also limited and does not result in induction of a robust cytokine response. To ameliorate these problems, we developed a CpG oligodeoxynucleotide delivery system using chitosan-coated BNNS as a carrier. Methods: To facilitate attachment of CpG oligodeoxynucleotides onto the BNNS and improve their loading capacity, we prepared positively charged BNNS by coating them with chitosan preparations of three different molecular weights and used them as carriers for delivery of CpG oligodeoxynucleotides. Results: The zeta potentials of the BNNS-CS complexes were positive, and chitosan coating improved their dispersity and stability in aqueous solution compared with BNNS. The positive charge of the BNNS-CS complexes greatly improved the loading capacity and cellular uptake efficiency of Cp

  9. Oxidation behaviour of zirconium-doped NiAl coatings deposited on pure nickel

    Directory of Open Access Journals (Sweden)

    M. Zagula-Yavorska

    2012-12-01

    Full Text Available Purpose: In this paper the oxidation behaviour of zirconium-doped NiAl coatings deposited on a pure nickel was investigated.Design/methodology/approach: The zirconium-doped NiAl coatings were deposited by the chemical vapour deposition method on the pure nickel. The microstructure investigations of zirconiumdoped aluminide coatings were performed by the use of an optical microscope (Nikon Epiphot 300 and a scanning electron microscope (Hitachi S-3400N equipped with an Energy Dispersive Spectroscope EDS (VOYAGER of NORAN INSTRUMENTS. Oxidation behaviour at 1100ºC for 500 h in the air atmosphere in the furnace manufactured by Czylok company was evaluated. The phase composition of oxidized coatings were identified by the X-ray (ARL X’TRAX diffractometer.Findings: The microstructures of zirconium-doped aluminide coatings consist of the β-NiAl, γ’-Ni3Al and γ-Ni(Al phases. EDS analysis results of elements distribution indicate that zirconium is located at the distance of 13-16 µm from the surface after 1.5 h of aluminizing and randomly distributed in the whole coating after 5 h of aluminizing. Zirconium (less than 1% at could contribute to a faster reduction of Al vacancies through fast diffusion towards the metal/oxide interface and increases adhesion of the oxide layer to the coating and this why the oxidation resistance improves.Research limitations/implications: The research involve microstructure, phase composition and oxidation behaviour investigation of zirconium doped aluminide coatings.Practical implications: The zirconium-doped aluminide coatings may be used as the cheaper alternative to platinum and palladium modified aluminide coatings for turbine blades of aircraft engines.Originality/value: The range of investigation includes microstructure, phase composition and oxidation behaviour of zirconium doped aluminide coating.

  10. Properties of Ti(B,N coatings deposited onto cemented carbides and sialon tool ceramics

    Directory of Open Access Journals (Sweden)

    M. Pancielejko

    2010-07-01

    Full Text Available Purpose: The aim of this paper was to investigate mechanical properties both of sintered carbides WC-Co type and sialon tool ceramics with wear resistance ternary coatings Ti(B,N type deposited by the cathodic arc evaporation process (CAE-PVD.Design/methodology/approach: The microhardness tests of coatings were made using the ultra microhardness tester. The grain size of investigated coatings was determined by the Scherrer method. Tests of the coatings adhesion to a substrate material were made using the scratch test. There was investigated the roughness of both uncoated and coated surface multi-point inserts. Wear mechanism observations, after the scratch test, were carried out by the scanning electron microscope with EDS attachment.Findings: This paper presents that studied PVD coatings deposited on sintered carbides and sialon tool ceramics have an effect on increasing hardness surface of tools. Moreover, the results achieved after the investigation shown that a coating obtaining on tool ceramics has bigger grains and a smaller adhesion to substrate rather than a coating on sintered carbides. Furthermore, the investigations were shown that both single and double-sided delamination was a principal defect mechanism during the scratch test.Practical implications: The gradient Ti(B,N coating carried out on multi point inserts (made on sintered carbides WC-Co type can be used in the pro-ecological dry cutting processes without using cutting fluids. However, application of this coating to cover sialon ceramics demands still both elaborating and improvement adhesion to substrates in order to introduce these to industrial applications.Originality/value: The paper presents some researches of gradient Ti(B,N nanocrystaline coatings deposited by CAE-PVD method on sintered carbides and sialon tool ceramics.

  11. Possibilities of Increase of Adhesion of the Cubic Boron Nitride Coatings by Applying an Interfacial Layers

    Institute of Scientific and Technical Information of China (English)

    Maciej Kupczyk

    2004-01-01

    In the work the chosen investigations of the adhesion force of thin, superhard coatings to the cutting edges made of cemented carbides are presented. For identification of the adhesion force of coatings to substrate an automatic scratch tester constructed at Poznan University of Technology was applied. The estimation of the adhesion force (value of critical load measured during scratch test) was carried out on the base of the vibration signal. Results of investigations are pointed at the influence of a surface preparation (degreasing, etching, low and high-temperature sputtering) on a critical load values.It was found that the most effective method for surface preparation is low temperature sputtering. The influence of the TiC+Al2O3+TiN interfacial layer on increase of the adhesion force of BN coating to cemented carbides substrate was observed.

  12. Possibilities of Increase of Adhesion of the Cubic Boron Nitride Coatings by Applying an Interfacial Layers

    Institute of Scientific and Technical Information of China (English)

    MaciejKupczyk

    2004-01-01

    In the work the chosen investigations of the adhesion force of thin, superhard coatings to the cutting edges made of cemented carbides are presented. For identification of the adhesion force of coatings to substrate an automatic scratch tester constructed at Poznan University of Technology was applied. The estimation of the adhesion force (value of critical load measured during scratch test) was carried out on the base of the vibration signal. Results of investigations are pointed at the influence of a surface preparation (degreasing, etching, low and high-temperature sputtering) on a critical load values. It was round that the most effective method for surface preparation is low temperature sputtering. The influence of the TiC+Al2O3+TiN interracial layer on increase of the adhesion force of BN coating to cemented carbides substrate was observed.

  13. Influence of precursor solution parameters on chemical properties of calcium phosphate coatings prepared using Electrostatic Spray Deposition (ESD).

    NARCIS (Netherlands)

    Leeuwenburgh, S.C.G.; Wolke, J.G.C.; Schoonman, J.; Jansen, J.A.

    2004-01-01

    A novel coating technique, referred to as Electrostatic Spray Deposition (ESD), was used to deposit calcium phosphate (CaP) coatings with a variety of chemical properties. The relationship between the composition of the precursor solutions and the crystal and molecular structure of the deposited coa

  14. Supplement to report on boron disposition from fused salts. Final report

    International Nuclear Information System (INIS)

    The goal of this project was to develop a process to fabricate pure, dense, coherent boron coatings 1 mm thick on graphite or copper substrates. Electrodeposition from molten fluoride salts was the technique chosen for development. The investigation was begun by making a thorough search of the relevant literature and consulting with workers active in the field or related fields. As a result of this search, the technique selected from the literature was a process whereby boron is electrodeposited from a molten equimolal mixture of potassium and lithium fluorides containing dissolved boron trifluoride gas. Initial tests at Bendix consisted of a material evaluation study of 0.02-mm-thick, boron-coated copper specimens. The properties of the boron deposit determined from this material evaluation study were such that an apparatus was designed, constructed, and tested at Bendix Kansas City

  15. Electrophoretic deposition of graphene oxide reinforced chitosan-hydroxyapatite nanocomposite coatings on Ti substrate.

    Science.gov (United States)

    Shi, Y Y; Li, M; Liu, Q; Jia, Z J; Xu, X C; Cheng, Y; Zheng, Y F

    2016-03-01

    Electrophoretic deposition (EPD) is a facile and feasible technique to prepare functional nanocomposite coatings for application in orthopedic-related implants. In this work, a ternary graphene oxide-chitosan-hydroxyapatite (GO-CS-HA) composite coating on Ti substrate was successfully fabricated by EPD. Coating microstructure and morphologies were investigated by scanning electron microscopy, contact angle test, Raman spectroscopy, Fourier transform infrared spectroscopy and thermogravimetric analysis. It was found GO-CS surface were uniformly decorated by HA nanoparticles. The potentiodynamic polarization test in simulated body fluid indicated that the GO-CS-HA coatings could provide effective protection of Ti substrate from corrosion. This ternary composite coating also exhibited good biocompatibility during incubation with MG63 cells. In addition, the nanocomposite coatings could decrease the attachment of Staphylococcus aureus. PMID:26758895

  16. Numerical Simulation of Wear Resistance of Ni-SiC Composite Coatings Deposited by Electrodeposition

    Directory of Open Access Journals (Sweden)

    Jinwu Wang

    2014-06-01

    Full Text Available In order to research effect of plating parameters on wear resistance of Ni-SiC composite coatings, Ni coatings and Ni-SiC composite coatings were synthesized on steel substrates by electrodeposition method. The results indicate that the contents of SiC particles increase with density of pulse current and on-duty ratio of pulse current increasing. The wear resistance of Ni-SiC composite coatings predicted using ANN model has the similar shapes with the measured curve and the maximum error is about 9.6%. The wear losses decrease when current density increases from 30 to 50 A/dm2. SiC particles in Ni-SiC composite coating are much greater in number and are dispersed homogeneously in the deposit and the coating exhibited a dense structure.

  17. Optimization of the deposition parameters of DLC coatings with the MCVA method

    Directory of Open Access Journals (Sweden)

    M. Pancielejko

    2012-04-01

    Full Text Available Purpose: The purpose of the present study was to determine the optimal values of selected deposition parameters of diamond-like-carbon coatings (DLC with the modified cathodic vacuum arc (MCVA method which ensure obtaining of their most advantageous properties from the perspective of their application for the coating on high-speed steel tool substrates for woodworking.Design/methodology/approach: An analysis was conducted of the investigations into the influence of the selected deposition parameters of DLC coatings on the accepted optimization criteria with the use of the Taguchi module. Adhesion, hardness and friction wear resistance were accepted as the optimization criteria of DLC coatings for high-speed steel substrates.Findings: It was established on the basis of the statistical analysis of the research results that in order to ensure a high adhesion of DLC coatings to high-speed steel substrates, a thick Cr sublayer (0.3 µm and a DLC coating (1.8 µm is to be used, which is deposited at a high argon pressure (0.25 Pa; no substrate bias (the floating potential is to be used. In order to obtain high hardness and friction wear resistance, higher values of substrate bias voltages (-80 V and a low pressure of argon (0.01 Pa are to be used.Research limitations/implications: To evaluate with more detail the possibility of applying these coatings on tools. I will be kept industrial tests of wearing out tools covered with these DLC coatings.Practical implications: The properties of DLC coatings that are deposited with optimized parameters may indicate the possibility of their application for woodworking or tools for wood-like materials in order to increase their durability.Originality/value: From results of the optimization of selected deposition parameters of DLC on the Taguchi method is possible to appoint coating properties. Depending of the deposition parameters applied, it is possible to obtain DLC coatings in a wide range of hardness (20

  18. Protecting BOPP film from UV degradation with an atomic layer deposited titanium oxide surface coating

    Energy Technology Data Exchange (ETDEWEB)

    Lahtinen, Kimmo, E-mail: kimmo.lahtinen@lut.fi [ASTRaL, Lappeenranta University of Technology, Mikkeli (Finland); Maydannik, Philipp; Seppänen, Tarja; Cameron, David C. [ASTRaL, Lappeenranta University of Technology, Mikkeli (Finland); Johansson, Petri; Kotkamo, Sami; Kuusipalo, Jurkka [Paper Converting and Packaging Technology, Tampere University of Technology, Tampere (Finland)

    2013-10-01

    Titanium oxide layers were deposited onto a BOPP film by atomic layer deposition in order to prevent UV degradation of the film. The coatings were deposited in a low-temperature process at 80 °C by using tetrakis(dimethylamido)titanium and ozone as titanium and oxygen precursors, respectively. UV block characteristics of the coatings and their effect on the polymer were measured by using UV–vis and IR spectrometry, and differential scanning calorimetry. According to the results, the coatings provided a considerable decrease in the photodegradation of the BOPP film during UV exposure. IR spectra showed that during a 6-week UV exposure, a 67 nm titanium oxide coating was able to almost completely prevent the formation of photodegradation products in the film. The mechanical properties of the film were also protected by the coating, but as opposed to what the IR study suggested they were still somewhat compromised by the UV light. After a 6-week exposure, the tensile strength and elongation at break of the 67 nm titanium oxide coated film decreased to half of the values measured before the treatment. This should be compared to the complete degradation suffered by the uncoated base sheet already after only 4 weeks of treatment. The results show that nanometre scale inorganic films deposited by ALD show a promising performance as effective UV protection for BOPP substrates.

  19. Protecting BOPP film from UV degradation with an atomic layer deposited titanium oxide surface coating

    International Nuclear Information System (INIS)

    Titanium oxide layers were deposited onto a BOPP film by atomic layer deposition in order to prevent UV degradation of the film. The coatings were deposited in a low-temperature process at 80 °C by using tetrakis(dimethylamido)titanium and ozone as titanium and oxygen precursors, respectively. UV block characteristics of the coatings and their effect on the polymer were measured by using UV–vis and IR spectrometry, and differential scanning calorimetry. According to the results, the coatings provided a considerable decrease in the photodegradation of the BOPP film during UV exposure. IR spectra showed that during a 6-week UV exposure, a 67 nm titanium oxide coating was able to almost completely prevent the formation of photodegradation products in the film. The mechanical properties of the film were also protected by the coating, but as opposed to what the IR study suggested they were still somewhat compromised by the UV light. After a 6-week exposure, the tensile strength and elongation at break of the 67 nm titanium oxide coated film decreased to half of the values measured before the treatment. This should be compared to the complete degradation suffered by the uncoated base sheet already after only 4 weeks of treatment. The results show that nanometre scale inorganic films deposited by ALD show a promising performance as effective UV protection for BOPP substrates.

  20. Deposition of aluminide and silicide based protective coatings on niobium

    International Nuclear Information System (INIS)

    We compare aluminide and alumino-silicide composite coatings on niobium using halide activated pack cementation (HAPC) technique for improving its oxidation resistance. The coated samples are characterized by SEM, EDS, EPMA and hardness measurements. We observe formation of NbAl3 in aluminide coating of Nb, though the alumino-silicide coating leads to formation primarily of NbSi2 in the inner layer and a ternary compound of Nb-Si-Al in the outer layer, as reported earlier (Majumdar et al. ). Formation of niobium silicide is preferred over niobium aluminide during alumino-silicide coating experiments, indicating Si is more strongly bonded to Nb than Al, although equivalent quantities of aluminium and silicon powders were used in the pack chemistry. We also employ first-principles density functional pseudopotential-based calculations to calculate the relative stability of these intermediate phases and the adhesion strength of the Al/Nb and Si/Nb interfaces. NbSi2 exhibits much stronger covalent character as compared to NbAl3. The ideal work of adhesion for the relaxed Al/Nb and Si/Nb interfaces are calculated to be 3226 mJ/m2 and 3545 mJ/m2, respectively, indicating stronger Nb-Si bonding across the interface.

  1. Deposition of aluminide and silicide based protective coatings on niobium

    Science.gov (United States)

    Majumdar, S.; Arya, A.; Sharma, I. G.; Suri, A. K.; Banerjee, S.

    2010-11-01

    We compare aluminide and alumino-silicide composite coatings on niobium using halide activated pack cementation (HAPC) technique for improving its oxidation resistance. The coated samples are characterized by SEM, EDS, EPMA and hardness measurements. We observe formation of NbAl3 in aluminide coating of Nb, though the alumino-silicide coating leads to formation primarily of NbSi2 in the inner layer and a ternary compound of Nb-Si-Al in the outer layer, as reported earlier (Majumdar et al. [11]). Formation of niobium silicide is preferred over niobium aluminide during alumino-silicide coating experiments, indicating Si is more strongly bonded to Nb than Al, although equivalent quantities of aluminium and silicon powders were used in the pack chemistry. We also employ first-principles density functional pseudopotential-based calculations to calculate the relative stability of these intermediate phases and the adhesion strength of the Al/Nb and Si/Nb interfaces. NbSi2 exhibits much stronger covalent character as compared to NbAl3. The ideal work of adhesion for the relaxed Al/Nb and Si/Nb interfaces are calculated to be 3226 mJ/m2 and 3545 mJ/m2, respectively, indicating stronger Nb-Si bonding across the interface.

  2. Thermochromic vanadium dioxide smart coatings grown on Kapton substrates by reactive pulsed laser deposition

    International Nuclear Information System (INIS)

    Thermochromic undoped and metal (Ti and W)-doped VO2 smart coatings were achieved on Kapton HN by reactive pulsed laser deposition. The optimization of the deposition was conducted with Si (100) substrates. The coatings were deposited at relatively low deposition temperatures (250, 300, and 350 deg. C), which are compatible with the characteristics of Kapton. The stoichiometry of the VO2-coated Kapton was confirmed by x-ray photoelectron spectroscopy analysis of the vanadium and oxygen bands. Moreover, the single phase VO2 was confirmed by x-ray diffraction of VO2/Si synthesized at 300 deg. C. Unlike VO2/Kapton, the VO2/Si exhibited the well-known semiconductor-to-metallic transition, as shown by the temperature dependence of the infrared transmittance. This coating exhibited a similar transition temperature to that of VO2 single crystal (≅68 deg. C), but a small transmittance switching (about 7%) at 2.5 μm. The temperature dependence of the electrical resistivity of all coatings on Kapton was investigated by means of the standard four-point probe technique. The resistivity decreased with increasing temperature. No abrupt semiconductor-to-metallic transition was observed either for undoped or for metal-doped VO2 coatings. It was found that Ti and W dopants have an antagonistic effect on the resistivity. The resistivity was enhanced by the Ti dopant, whereas it was decreased for W-doped VO2 coatings. These results show that the tunability of the resistivity can be tailored either by controlling the deposition temperature or by adjusting the concentration of Ti and W dopants. In addition, at room temperature a much higher temperature coefficient of resistance of -3.29%/ deg. C was achieved in W(0.5%)-doped VO2/Kapton. Finally, these VO2 smart coatings are promising materials for the IR sensing and sunshield applications

  3. Development of Diffusion barrier coatings and Deposition Technologies for Mitigating Fuel Cladding Chemical Interactions (FCCI)

    Energy Technology Data Exchange (ETDEWEB)

    Sridharan, Kumar; Allen, Todd; Cole, James

    2013-02-27

    The goal of this project is to develop diffusion barrier coatings on the inner cladding surface to mitigate fuel-cladding chemical interaction (FCCI). FCCI occurs due to thermal and radiation enhanced inter-diffusion between the cladding and fuel materials, and can have the detrimental effects of reducing the effective cladding wall thickness and lowering the melting points of the fuel and cladding. The research is aimed at the Advanced Burner Reactor (ABR), a sodium-cooled fast reactor, in which higher burn-ups will exacerbate the FCCI problem. This project will study both diffusion barrier coating materials and deposition technologies. Researchers will investigate pure vanadium, zirconium, and titanium metals, along with their respective oxides, on substrates of HT-9, T91, and oxide dispersion-strengthened (ODS) steels; these materials are leading candidates for ABR fuel cladding. To test the efficacy of the coating materials, the research team will perform high-temperature diffusion couple studies using both a prototypic metallic uranium fuel and a surrogate the rare-earth element lanthanum. Ion irradiation experiments will test the stability of the coating and the coating-cladding interface. A critical technological challenge is the ability to deposit uniform coatings on the inner surface of cladding. The team will develop a promising non-line-of-sight approach that uses nanofluids . Recent research has shown the feasibility of this simple yet novel approach to deposit coatings on test flats and inside small sections of claddings. Two approaches will be investigated: 1) modified electrophoretic deposition (MEPD) and 2) boiling nanofluids. The coatings will be evaluated in the as-deposited condition and after sintering.

  4. Vapor deposition on doublet airfoil substrates: Control of coating thickness and microstructure

    International Nuclear Information System (INIS)

    Gas jet assisted vapor deposition processes for depositing coatings are conducted at higher pressures than conventional physical vapor deposition methods, and have shown promise for coating complex shaped substrates including those with non-line-of-sight (NLS) regions on their surface. These regions typically receive vapor atoms at a lower rate and with a wider incident angular distribution than substrate regions in line-of-sight (LS) of the vapor source. To investigate the coating of such substrates, the thickness and microstructure variation along the inner (curved) surfaces of a model doublet airfoil containing both LS and NLS regions has been investigated. Results from atomistic simulations and experiments confirm that the coating's thickness is thinner in flux-shadowed regions than in other regions for all the coating processes investigated. They also indicated that the coatings columnar microstructure and pore volume fraction vary with surface location through the LS to NLS transition zone. A substrate rotation strategy for optimizing the thickness over the entire doublet airfoil surface was investigated, and led to the identification of a process that resulted in only small variation of coating thickness, columnar growth angle, and pore volume fraction on all doublet airfoil surfaces

  5. Vapor deposition on doublet airfoil substrates: Control of coating thickness and microstructure

    Energy Technology Data Exchange (ETDEWEB)

    Rodgers, Theron M.; Zhao, Hengbei; Wadley, Haydn N. G., E-mail: haydn@virginia.edu [Department of Materials Science and Engineering, University of Virginia, 395 McCormick Rd., P.O. Box 400745, Charlottesville, Virginia 22904 (United States)

    2015-11-15

    Gas jet assisted vapor deposition processes for depositing coatings are conducted at higher pressures than conventional physical vapor deposition methods, and have shown promise for coating complex shaped substrates including those with non-line-of-sight (NLS) regions on their surface. These regions typically receive vapor atoms at a lower rate and with a wider incident angular distribution than substrate regions in line-of-sight (LS) of the vapor source. To investigate the coating of such substrates, the thickness and microstructure variation along the inner (curved) surfaces of a model doublet airfoil containing both LS and NLS regions has been investigated. Results from atomistic simulations and experiments confirm that the coating's thickness is thinner in flux-shadowed regions than in other regions for all the coating processes investigated. They also indicated that the coatings columnar microstructure and pore volume fraction vary with surface location through the LS to NLS transition zone. A substrate rotation strategy for optimizing the thickness over the entire doublet airfoil surface was investigated, and led to the identification of a process that resulted in only small variation of coating thickness, columnar growth angle, and pore volume fraction on all doublet airfoil surfaces.

  6. Zirconia coatings deposited by novel plasma-enhanced aerosol-gel method

    Energy Technology Data Exchange (ETDEWEB)

    Miszczak, Sebastian; Pietrzyk, Bozena; Kucharski, Daniel [Institute of Materials Science and Engineering, Lodz University of Technology (Poland)

    2016-05-15

    The sol-gel technique is well known and widely used for manufacturing coatings. An aerosol-gel method is a modification of the classic sol-gel process. Preparation of coatings by this technique involves the formation of an aerosol and its deposition on the coated surfaces, where the aerosol droplets merge into a continuous layer. In this work, an aerosol-gel routine, enhanced with a low-temperature plasma discharge, was used to produce zirconia coatings on different substrates. Low-temperature plasma was used for preactivation of substrate surfaces prior to the sol deposition, and for treatment of deposited layers. The obtained coatings were characterized using optical, electron (SEM), and atomic force (AFM) microscopes, a contact-angle device, a scratch tester, a grazing-incidence X-ray diffractometer (GIXRD), and an infrared spectrometer (FTIR). The results showed a significant influence of substrate plasma pretreatment on the formation and morphology of zirconia thin films. A noticeable effect of low-temperature plasma treatment on the structure and properties of the obtained coatings was also presented. These results allow possible applications of this method for the preparation of zirconia coatings on temperature-sensitive substrates to be predicted. (copyright 2015 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

  7. Adhesion enhancement of hard coatings deposited on flexible plastic substrates using an interfacial buffer layer

    Energy Technology Data Exchange (ETDEWEB)

    Liu, Day-Shan; Wu, Cheng-Yang, E-mail: dsliu@sunws.nfu.edu.t [Institute of Electro-Optical and Materials Science, National Formosa University, Huwei, Taiwan 63201 (China)

    2010-05-05

    An interfacial buffer layer has been developed to improve the silicon oxide (SiO{sub x}) hard coating adhered to a flexible plastic substrate through a consecutive plasma-enhanced chemical vapour deposition process, using the same organosilicon precursor. The adhesion of the hard coating structure, correlated with the buffer layer thickness, was rated by the standard tape-peeling test. An excellent adhesion (rank 5B) was available for the hard coating structure with an interfacial buffer layer deposited on polycarbonate and polymethylmethacrylate substrates. The degree of adhesion strength for the hard coating structures was measured by the standard scratch test. The increase in the critical loads determined from the scratch test was well correlated with the tape-peeling test results. The hard coating structure showed excellent adhesion and also corresponded to a minimum residual stress. The mechanisms responsible for the adhesion enhancement were linked to the specific chemical bonds of the hydrocarbon C-H bond, and cross-linking Si-C bond appeared in the interfacial buffer layer. The C-H bond was recognized as a hydrophobic group that was favourable for minimizing the adsorption of ambient contaminants potentially arising during deposition, while the cross-linking Si-C bond functioned to compensate the large tensile stress residing in the SiO{sub x} hard coating. As a consequence, a close contact and progressive morphology resulting in excellent adhesion were observed at the interface of the hard coating structure with an interfacial buffer layer.

  8. Hard chrome and molybdenum coatings produced by physical vapour deposition

    International Nuclear Information System (INIS)

    Coatings of solid solutions of carbon or nitrogen in chromium or molybdenum were prepared by cathodic magnetron sputtering. Carbon or nitrogen was introduced either through the gas phase by reactive sputtering or by direct sputtering of sintered composite targets. Chemical and structural analyses of films revealed the formation of supersaturated solid solutions for carbon or nitrogen concentrations of up to several weight per cent. The nitride and carbide phases predicted from the binary diagrams were not observed. The Cr-C and Mo-C coatings showed hardnesses of up to 2500 HV. The hardnesses of Mo-N and Cr-N reached 3000 HV. The wear and corrosion resistance of these coatings, which showed a dense structure, was superior to that of electrolytic hard chrome. (Auth.)

  9. Failure mechanisms of platinum aluminide bond coat/electron beam-physical vapor deposited thermal barrier coatings

    Science.gov (United States)

    Vaidyanathan, Krishnakumar

    Thermal barrier coatings (TBCs) allow operation of structural components, such as turbine blades and vanes in industrial and aircraft gas engines, at temperatures close to the substrate melting temperatures. They consist of four different layers; a high strength creep-resistant nickel-based superalloy substrate, an oxidation resistant bond coat (BC), a low thermal conductivity ceramic topcoat and a thermally grown oxide (TGO), that is predominantly alpha-Al 2O3, that forms between the BC and the TBC. Compressive stresses (3--5 GPa) that are generated in the thin TGO (0.25--8 mum) due to the mismatch in thermal coefficient of expansion between the TGO and BC play a critical role in the failure of these coatings. In this study, the failure mechanisms of a commercial yttria-stabilized zirconia (7YSZ) electron beam-physical vapor deposited (EB-PVD) coating on platinum aluminide (beta-(Ni,Pt)Al) bond coat have been identified. Two distinct mechanisms have been found responsible for the observed damage initiation and progression at the TGO/bond coat interface. The first mechanism leads to localized debonding at TGO/bond coat interface due to increased out-of-plane tensile stress, along bond coat features that manifest themselves as ridges. The second mechanism causes cavity formation at the TGO/bond coat interface, driven by cyclic plasticity of the bond coat. It has been found that the debonding at the TGO/bond coat interface due to the first mechanism is solely life determining. The final failure occurs by crack extension along either the TGO/bond coat interface or the TGO/YSZ interface or a combination of both, leading to large scale buckling. Based on these mechanisms, it is demonstrated that the bond coat grain size and the aspect ratio of the ridges have a profound influence on spallation lives of the coating. The removal of these ridges by fine polishing prior to TBC deposition led to a four-fold improvement in life. The failure mechanism identified for the

  10. Nanostructured bioactive glass-ceramic coatings deposited by the liquid precursor plasma spraying process

    International Nuclear Information System (INIS)

    Bioactive glass-ceramic coatings have great potential in dental and orthopedic medical implant applications, due to its excellent bioactivity, biocompatibility and osteoinductivity. However, most of the coating preparation techniques either produce only thin thickness coatings or require tedious preparation steps. In this study, a new attempt was made to deposit bioactive glass-ceramic coatings on titanium substrates by the liquid precursor plasma spraying (LPPS) process. Tetraethyl orthosilicate, triethyl phosphate, calcium nitrate and sodium nitrate solutions were mixed together to form a suspension after hydrolysis, and the liquid suspension was used as the feedstock for plasma spraying of P2O5-Na2O-CaO-SiO2 bioactive glass-ceramic coatings. The in vitro bioactivities of the as-deposited coatings were evaluated by soaking the samples in simulated body fluid (SBF) for 4 h, 1, 2, 4, 7, 14, and 21 days, respectively. The as-deposited coating and its microstructure evolution behavior under SBF soaking were systematically analyzed by scanning electron microscopy (SEM), X-ray diffraction (XRD), inductively coupled plasma (ICP), and Fourier transform infrared (FTIR) spectroscopy. The results showed that P2O5-Na2O-CaO-SiO2 bioactive glass-ceramic coatings with nanostructure had been successfully synthesized by the LPPS technique and the synthesized coatings showed quick formation of a nanostructured HCA layer after being soaked in SBF. Overall, our results indicate that the LPPS process is an effective and simple method to synthesize nanostructured bioactive glass-ceramic coatings with good in vitro bioactivity.

  11. Nanostructured bioactive glass-ceramic coatings deposited by the liquid precursor plasma spraying process

    Energy Technology Data Exchange (ETDEWEB)

    Xiao Yanfeng; Song Lei; Liu Xiaoguang; Huang Yi; Huang Tao; Wu Yao; Chen Jiyong [National Engineering Research Center for Biomaterials, Sichuan University, 29 Wangjiang Road Chengdu, Sichuan 610064 (China); Wu Fang, E-mail: fwu@scu.edu.cn [National Engineering Research Center for Biomaterials, Sichuan University, 29 Wangjiang Road Chengdu, Sichuan 610064 (China)

    2011-01-01

    Bioactive glass-ceramic coatings have great potential in dental and orthopedic medical implant applications, due to its excellent bioactivity, biocompatibility and osteoinductivity. However, most of the coating preparation techniques either produce only thin thickness coatings or require tedious preparation steps. In this study, a new attempt was made to deposit bioactive glass-ceramic coatings on titanium substrates by the liquid precursor plasma spraying (LPPS) process. Tetraethyl orthosilicate, triethyl phosphate, calcium nitrate and sodium nitrate solutions were mixed together to form a suspension after hydrolysis, and the liquid suspension was used as the feedstock for plasma spraying of P{sub 2}O{sub 5}-Na{sub 2}O-CaO-SiO{sub 2} bioactive glass-ceramic coatings. The in vitro bioactivities of the as-deposited coatings were evaluated by soaking the samples in simulated body fluid (SBF) for 4 h, 1, 2, 4, 7, 14, and 21 days, respectively. The as-deposited coating and its microstructure evolution behavior under SBF soaking were systematically analyzed by scanning electron microscopy (SEM), X-ray diffraction (XRD), inductively coupled plasma (ICP), and Fourier transform infrared (FTIR) spectroscopy. The results showed that P{sub 2}O{sub 5}-Na{sub 2}O-CaO-SiO{sub 2} bioactive glass-ceramic coatings with nanostructure had been successfully synthesized by the LPPS technique and the synthesized coatings showed quick formation of a nanostructured HCA layer after being soaked in SBF. Overall, our results indicate that the LPPS process is an effective and simple method to synthesize nanostructured bioactive glass-ceramic coatings with good in vitro bioactivity.

  12. Nanostructured bioactive glass-ceramic coatings deposited by the liquid precursor plasma spraying process

    Science.gov (United States)

    Xiao, Yanfeng; Song, Lei; Liu, Xiaoguang; Huang, Yi; Huang, Tao; Wu, Yao; Chen, Jiyong; Wu, Fang

    2011-01-01

    Bioactive glass-ceramic coatings have great potential in dental and orthopedic medical implant applications, due to its excellent bioactivity, biocompatibility and osteoinductivity. However, most of the coating preparation techniques either produce only thin thickness coatings or require tedious preparation steps. In this study, a new attempt was made to deposit bioactive glass-ceramic coatings on titanium substrates by the liquid precursor plasma spraying (LPPS) process. Tetraethyl orthosilicate, triethyl phosphate, calcium nitrate and sodium nitrate solutions were mixed together to form a suspension after hydrolysis, and the liquid suspension was used as the feedstock for plasma spraying of P 2O 5-Na 2O-CaO-SiO 2 bioactive glass-ceramic coatings. The in vitro bioactivities of the as-deposited coatings were evaluated by soaking the samples in simulated body fluid (SBF) for 4 h, 1, 2, 4, 7, 14, and 21 days, respectively. The as-deposited coating and its microstructure evolution behavior under SBF soaking were systematically analyzed by scanning electron microscopy (SEM), X-ray diffraction (XRD), inductively coupled plasma (ICP), and Fourier transform infrared (FTIR) spectroscopy. The results showed that P 2O 5-Na 2O-CaO-SiO 2 bioactive glass-ceramic coatings with nanostructure had been successfully synthesized by the LPPS technique and the synthesized coatings showed quick formation of a nanostructured HCA layer after being soaked in SBF. Overall, our results indicate that the LPPS process is an effective and simple method to synthesize nanostructured bioactive glass-ceramic coatings with good in vitro bioactivity.

  13. Tribological characterization of chromium nitride coating deposited by filtered cathodic vacuum arc

    Energy Technology Data Exchange (ETDEWEB)

    Mo, J.L. [Tribology Research Institute, Traction Power State Key Laboratory, Southwest Jiaotong University, 111 Er Huan Road, Chengdu 610031 (China); Zhu, M.H., E-mail: zhuminhao@swjtu.cn [Tribology Research Institute, Traction Power State Key Laboratory, Southwest Jiaotong University, 111 Er Huan Road, Chengdu 610031 (China)

    2009-06-15

    CrN coatings were prepared by filtered cathodic vacuum arc (FCVA) technique. The influence of the deposition parameters (nitrogen partial pressure P{sub N{sub 2}}, substrate bias voltage V{sub s} and preheating of the substrate) on the structural, mechanical and tribological properties of the FCVA CrN coatings was investigated. Further, the FCVA CrN coating was compared in dry reciprocating sliding with commercial multi-arc ion plating (MAIP) CrN coating as to friction and wear properties. Profilometer, scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDX) were used to evaluate the wear scars and the wear mechanisms were discussed. The results showed that the structural, mechanical and tribological properties of the FCVA CrN coatings were significantly dependent on the deposition parameters. The FCVA CrN coating deposited with P{sub N{sub 2}} of 0.1 Pa, V{sub s} of -100 V and without preheating exhibited the optimal mechanical and tribological properties. The FCVA CrN coating exhibited much better anti-abrasive and anti-spalling properties than the MAIP CrN coating, which was resulted from significant reduction of macroparticles and pitting defects by the FCVA technique. The MAIP CrN coating suffered severe concentrated wear by a combination wear mechanisms of delamination, abrasive and oxidative wear when high normal load was applied, while for the FCVA CrN coating the wear mechanisms were ultra-mild abrasive and oxidative wear.

  14. Electrodeposited tungsten-nickel-boron: A replacement for hexavalent chromium

    International Nuclear Information System (INIS)

    Chromium, deposited from acidic solutions of its hexavalent ion, has been the rule for wear resistant, corrosion resistant coatings for many years. Although chromium coatings are durable, the plating process generates air emissions, effluent rinse waters, and process solutions that are toxic, suspected carcinogens, and a risk to human health and the environment. Tungsten-nickel-boron (W-Ni-B) alloy deposition is a potential substitute for hexavalent chrome. It has excellent wear, corrosion, and mechanical properties and also may be less of an environmental risk. This study examines the electroplating process and deposit properties of W-Ni-B and compares them with those of hexavalent chrome

  15. The formation of calcium phosphate coatings by pulse laser deposition on the surface of polymeric ferroelectric

    International Nuclear Information System (INIS)

    Graphical abstract: - Highlights: • Calcium phosphate coatings were obtained on ferroelectric polymer materials surface by using PLD method. • Obtained coatings have well-developed surface. • Depending on sputtering target composition it is possible to obtain crystalline or amorphous coating. • Formation of coating does not change the crystal structure of the ferroelectric polymer material. - Abstract: This work analyses the properties of calcium phosphate coatings obtained by pulsed laser deposition on the surface of the ferroelectric polymer material. Atomic force and scanning electron microscopy studies demonstrate that, regardless of the type of sputtering target, the calcium phosphate coatings have a multiscale rough surface that is potentially capable of promoting the attachment and proliferation of osteoblasts. This developed surface of the coatings is due to its formation mainly from a liquid phase. The chemical and crystalline composition of the coatings depends on the type of sputtering target used. It was shown that, regardless of the type of sputtering target, the crystalline structure of the ferroelectric polymer material does not change. Cell viability and adhesion studies of mesenchymal stromal cells on the coatings were conducted using flow cytometry and fluorescent microscopy. These studies indicated that the produced coatings are non-toxic

  16. The formation of calcium phosphate coatings by pulse laser deposition on the surface of polymeric ferroelectric

    Energy Technology Data Exchange (ETDEWEB)

    Bolbasov, E.N. [Tomsk Polytechnic University, 30 Lenin Avenue, Tomsk 634050 (Russian Federation); Lapin, I.N.; Svetlichnyi, V.A. [Tomsk State University, 36 Lenin Avenue, Tomsk 634050 (Russian Federation); Lenivtseva, Y.D. [Tomsk Polytechnic University, 30 Lenin Avenue, Tomsk 634050 (Russian Federation); Malashicheva, A. [Federal Almazov Medical Research Centre, 2 Akkuratova St., St. Petersburg 197341 (Russian Federation); St. Petersburg State University, 7/9 Universitetskaya nab., St. Petersburg 199034 (Russian Federation); ITMO University, Institute of translational Medicine, St. Petersburg (Russian Federation); Malashichev, Y. [St. Petersburg State University, 7/9 Universitetskaya nab., St. Petersburg 199034 (Russian Federation); Golovkin, A.S. [Federal Almazov Medical Research Centre, 2 Akkuratova St., St. Petersburg 197341 (Russian Federation); Anissimov, Y.G. [Griffith University, School of Natural Sciences, Engineering Dr., Southport, QLD 4222 (Australia); Tverdokhlebov, S.I., E-mail: tverd@tpu.ru [Tomsk Polytechnic University, 30 Lenin Avenue, Tomsk 634050 (Russian Federation)

    2015-09-15

    Graphical abstract: - Highlights: • Calcium phosphate coatings were obtained on ferroelectric polymer materials surface by using PLD method. • Obtained coatings have well-developed surface. • Depending on sputtering target composition it is possible to obtain crystalline or amorphous coating. • Formation of coating does not change the crystal structure of the ferroelectric polymer material. - Abstract: This work analyses the properties of calcium phosphate coatings obtained by pulsed laser deposition on the surface of the ferroelectric polymer material. Atomic force and scanning electron microscopy studies demonstrate that, regardless of the type of sputtering target, the calcium phosphate coatings have a multiscale rough surface that is potentially capable of promoting the attachment and proliferation of osteoblasts. This developed surface of the coatings is due to its formation mainly from a liquid phase. The chemical and crystalline composition of the coatings depends on the type of sputtering target used. It was shown that, regardless of the type of sputtering target, the crystalline structure of the ferroelectric polymer material does not change. Cell viability and adhesion studies of mesenchymal stromal cells on the coatings were conducted using flow cytometry and fluorescent microscopy. These studies indicated that the produced coatings are non-toxic.

  17. The influence of Si on structure of aluminide coatings deposited on TiAl alloy

    Directory of Open Access Journals (Sweden)

    M. Goral

    2006-08-01

    Full Text Available Purpose: Increasing oxidation resistance of TiAl intermetallic alloy by depositing aluminide coating by slurrymethod and investigation of the influence of Si addition on structure of obtained coatingsDesign/methodology/approach: The structure of coatings was investigated by light scanning microscopy. Thechemical composition of coatings was investigated by EDS method and XRD phase analysis was used as wellFindings: The investigation has showed that the thickness of the coatings ranged from 30 to 40 μm. Thestructure of the silicon-modified aluminide coatings is as follows:- the outer zone consisting of TiAl3 phase and titanium silicides- the middle zone consisting of columnar titanium silicides in phase TiAl3 matrix- the inner zone consisting of TiAl2 phaseThe analysis of the average chemical composition of the outer zone exhibited the gradual increase of the siliconcontent along with the increase of this element in the slurry. The phase analysis has confirmed Ti5Si3 creationand, in case of the high silicon content in slurry, also other silicides: types Ti5Si4,TiSi2,TiSiPractical implications: The slurry method can be applied in aerospace and automotive industry as low-costtechnology of producing of aluminide coatings on intermetallicsOriginality/value: New method of depositing of aluminide coatings on TiAl alloys

  18. Si-modified aluminide coating deposited on TiAlNb alloy by slurry method

    Directory of Open Access Journals (Sweden)

    T. Tetsui

    2007-03-01

    Full Text Available Purpose: Increasing oxidation resistance of TiAl intermetallic alloy by depositing aluminide coating by slurry method and investigation of the influence of Si addition on structure of obtained coatings.Design/methodology/approach: The structure of coatings was investigated by light scanning microscopy. The chemical composition of coatings was investigated by EDS method and XRD phase analysis was used as well.Findings: The investigation has showed that the thickness of the coatings was 40 μm. The structure of the silicon-modified aluminide coatings is as follows:• the outer zone consisting of TiAl3 phase and titanium silicides,• the middle zone consisting of columnar titanium silicides in phase TiAl3 matrix,• the inner zone consisting of TiAl2 phase.The analysis of the average chemical composition of the outer zone exhibited the gradual increase of the silicon content along with the increase of this element in the slurry.Practical implications: The slurry method can be applied in aerospace and automotive industry as low-cost technology of producing of aluminide coatings on intermetallics.Originality/value: New method of depositing of Si modified aluminide coatings on TiAl alloys.

  19. Boronization of Russian tokamaks from carborane precursors

    International Nuclear Information System (INIS)

    A new and cheap boronization technique using the nontoxic and nonexplosive solid substance carborane has been developed and successfully applied to the Russian tokamaks T-11M, T-3M, T-10 and TUMAN-3. The glow discharge in a mixture of He and carborane vapor produced the amorphous B/C coating with the B/C ratio varied from 2.0-3.7. The deposition rate was about 150 nm/h. The primary effect of boronization was a significant reduction of the impurity influx and the plasma impurity contamination, a sharp decrease of the plasma radiated power, and a decrease of the effective charge. Boronization strongly suppressed the impurity influx caused by additional plasma heating. ECR- and ICR-heating as well as ECR current drive were more effective in boronized vessels. Boronization resulted in a significant extension of the Ne- and q-region of stable tokamak operation. The density limit rose strongly. In Ohmic H-mode energy confinement time increased significantly (by a factor of 2) after boronization. It rose linearly with plasma current Ip and was 10 times higher than Neo-Alcator time at maximum current. ((orig.))

  20. The atmospheric chemical vapour deposition of coatings on glass

    CERN Document Server

    Sanderson, K D

    1996-01-01

    The deposition of thin films of indium oxide, tin doped indium oxide (ITO) and titanium nitride for solar control applications have been investigated by Atmospheric Chemical Vapour Deposition (APCVD). Experimental details of the deposition system and the techniques used to characterise the films are presented. Results from investigations into the deposition parameters, the film microstructure and film material properties are discussed. A range of precursors were investigated for the deposition of indium oxide. The effect of pro-mixing the vaporised precursor with an oxidant source and the deposition temperature has been studied. Polycrystalline In sub 2 O sub 3 films with a resistivity of 1.1 - 3x10 sup - sup 3 OMEGA cm were obtained with ln(thd) sub 3 , oxygen and nitrogen. The growth of ITO films from ln(thd) sub 3 , oxygen and a range of tin dopants is also presented. The effect of the dopant precursor, the doping concentration, deposition temperature and the effect of additives on film growth and microstr...

  1. Intermediate-temperature environmental effects on boron nitride-coated silicon carbide-fiber-reinforced glass-ceramic composites

    International Nuclear Information System (INIS)

    The environmental effects on the mechanical properties of fiber-reinforced composites at intermediate temperatures were investigated by conducting flexural static-fatigue experiments in air at 600 and 950 C. The material that was studied was a silicon carbide/boron nitride (SiC/BN) dual-coated Nicalon-fiber-reinforced barium magnesium aluminosilicate glass-ceramic. Comparable time-dependent failure responses were found at 600 and 950 C when the maximum tensile stress applied in the bend bar was >60% of the room-temperature ultimate flexural strength of as-received materials. At both temperatures, the materials survived 500 h fatigue tests at lower stress levels. Among the samples that survived the 500 h fatigue tests, a 20% degradation in the room temperature flexural strength was measured in samples that were fatigued at 600 C. The growth rate of the Si-C-O fiber oxidation product at 600 C was not sufficient to seal the stress-induced cracks, so that the interior of the material was oxidized and resulted in a strength degradation and less fibrous fracture. In contrast, the interior of the material remained intact at 950 C because of crack sealing by rapid silicate formation, and strength/toughness of the composite was maintained. Also, at 600 C, BN oxidized via volatilization, because no borosilicate was formed

  2. Deposition of protective coatings in rf organosilicon discharges

    Czech Academy of Sciences Publication Activity Database

    Zajíčková, L.; Buršíková, V.; Kučerová, Z.; Franta, D.; Dvořák, P.; Šmíd, R.; Peřina, Vratislav; Macková, Anna

    2007-01-01

    Roč. 16, č. 1 (2007), s. 123-132. ISSN 0963-0252 R&D Projects: GA MŠk(CZ) LC06041 Institutional research plan: CEZ:AV0Z10480505 Keywords : organosilicon discharges, hardness and elastic modulus, protectove coatings Subject RIV: BL - Plasma and Gas Discharge Physics Impact factor: 2.120, year: 2007

  3. Pulsed laser deposition: the road to hybrid nanocomposites coatings and novel pulsed laser adaptive technique.

    Science.gov (United States)

    Serbezov, Valery

    2013-01-01

    The applications of Pulsed Laser Deposition (PLD) for producing nanoparticles, nanostructures and nanocomposites coatings based on recently developed laser ablating techniques and their convergence are being reviewed. The problems of in situ synthesis of hybrid inorganic-organic nanocomposites coatings by these techniques are being discussed. The novel modification of PLD called Pulsed Laser Adaptive Deposition (PLAD) technique is presented. The in situ synthesized inorganic/organic nanocomposites coatings from Magnesium (Mg) alloy/Rhodamine B and Mg alloy/ Desoximetasone by PLAD are described. The trends, applications and future development of discussed patented methods based on the laser ablating technologies for producing hybrid nanocomposite coatings have also been discussed in this review. PMID:22747717

  4. Synthesis and characterization of sol-gel hydroxyapatite coatings deposited on porous NiTi alloys

    International Nuclear Information System (INIS)

    Research highlights: → A uniform HA coating layer with a thickness at a sub-micron scale has been deposited not only on the surface of the porous NiTi alloy but also inside the pores without blocking the pores via the sol-gel route. → The sol-gel derived HA coating on porous NiTi alloy shows good stability in Tris solution and much reduced rate of Ni ion release in SBF. → There is a remarkable increase in the apatite forming ability of the HA coated porous NiTi alloy in FCS and the inner surface of porous NiTi alloy has an increased apatite deposition rate due to the rough surface. → The sol-gel method provides an effective way to produce the HA coating on porous NiTi alloys with the enhanced apatite forming ability beneficial for biomedical applications. - Abstract: A hydroxyapatite (HA) coating was deposited onto a porous NiTi alloy via dip-coating using a sol-gel procedure with triethyl phosphite and calcium nitrate as phosphorus and calcium precursors, respectively. Adjusting the concentration and viscosity of the sol as well as changing the spin-coating rotational velocity or dip-coating times, enabled uniform coatings with controllable thickness at the sub-micron scale to be successfully deposited on the external surface and within the pores of the porous NiTi alloy. Cross-sectional SEM analysis and EDS characterization of the HA films show that the coating on the inner surface of the pores is thicker than that on the outer surface. The results of an immersion test in a Tris solution show that the HA coating possesses excellent stability, and the rates of Ni ion release through the HA coatings on the porous NiTi alloys of different porosity ratios in a simulated body fluid decrease markedly compared with the uncoated alloys. There is also a remarkable increase in the apatite forming ability of the HA coated porous NiTi alloy in a calcium containing solution.

  5. Boron nitride nanotubes coated with organic hydrophilic agents: Stability and cytocompatibility studies

    Energy Technology Data Exchange (ETDEWEB)

    Ferreira, Tiago Hilário; Soares, Daniel Crístian Ferreira; Moreira, Luciana Mara Costa; Ornelas da Silva, Paulo Roberto [Serviço de Nanotecnologia, Centro de Desenvolvimento da Tecnologia Nuclear CDTN/CNEN, Avenida Presidente Antônio Carlos, 6.627, Campus da UFMG, Pampulha, CEP 31270-901 Belo Horizonte, Minas Gerais (Brazil); Gouvêa dos Santos, Raquel [Laboratório de Radiobiologia, Centro de Desenvolvimento da Tecnologia Nuclear CNEN/CDTN, Av. Presidente Antônio Carlos 6.627, Campus da UFMG, Pampulha, 31270-901 Belo Horizonte, Minas Gerais (Brazil); Barros de Sousa, Edésia Martins, E-mail: sousaem@cdtn.br [Serviço de Nanotecnologia, Centro de Desenvolvimento da Tecnologia Nuclear CDTN/CNEN, Avenida Presidente Antônio Carlos, 6.627, Campus da UFMG, Pampulha, CEP 31270-901 Belo Horizonte, Minas Gerais (Brazil)

    2013-12-01

    In the present study, Boron Nitride Nanotubes (BNNTs) were synthesized and functionalized with organic hydrophilic agents constituted by glucosamine (GA), polyethylene glycol (PEG){sub 1000}, and chitosan (CH) forming new singular systems. Their size, distribution, and homogeneity were determined by photon correlation spectroscopy, while their surface charge was determined by laser Doppler anemometry. The morphology and structural organization were evaluated by Transmission Electron Microscopy. The functionalization was evaluated by Thermogravimetry analysis and Fourier Transformer Infrared Spectroscopy. The results showed that BNNTs were successfully obtained and functionalized, reaching a mean size and dispersity deemed adequate for in vitro studies. The in vitro stability tests also revealed a good adhesion of functionalized agents on BNNT surfaces. Finally, the in vitro cytocompatibility of functionalized BNNTs against MCR-5 cells was evaluated, and the results revealed that none of the different functionalization agents disturbed the propagation of normal cells up to the concentration of 50 μg/mL. Furthermore, in this concentration, no significantly chromosomal or morphologic alterations or increase in ROS (Reactive Oxygen Species) could be observed. Thus, findings from the present study reveal an important stability and cytocompatibility of functionalized BNNTs as new potential drugs or radioisotope nanocarriers to be applied in therapeutic procedures. - Highlights: • BNNTs were synthesized and functionalized with organic hydrophilic agents. • Hydrophilic molecules do not alter the biocompatibility profile of BNNTs. • No significantly chromosomal or morphologic alterations in ROS could be observed.

  6. Reversibly stretchable transparent conductive coatings of spray-deposited silver nanowires.

    Science.gov (United States)

    Akter, Tahmina; Kim, Woo Soo

    2012-04-01

    Here, we report the creation of highly adhesive transparent and stretchable coatings via spray-deposition of solution-based silver nanowires (AgNWs). The AgNW dispersion was spray-deposited on a polydopamine-modified stretchable elastomeric substrate to prepare thin, stretchable, transparent, highly conductive films. The polydopamine layer on the elastomeric substrate created a highly hydrophilic surface, which facilitated the subsequent spraying of the AgNW solution. Additionally, the spray-deposited AgNWs demonstrated excellent adhesion to the substrate, which allowed the fabrication of stretchable electrodes with high conductivity. The AgNW-coated elastomeric substrate exhibited ~80% transmittance with an average sheet resistance of ~35 Ω/□, making it suitable for transparent electrode applications. The conductivity of the transparent electrode was maintained up to ~20% mechanical elongation, which demonstrated the stretchable characteristics of the AgNW-coated elastomeric substrate. PMID:22471630

  7. Chemical solution deposition using ink-jet printing for YBCO coated conductors

    International Nuclear Information System (INIS)

    This paper reports the successful application of ink-jet printing to the deposition of both continuous coatings and multi-filamentary structures of YBCO. Stable inks have been prepared using both the established TFA-MOD route and novel fluorine-free precursors with appropriate rheological properties for ink-jet printing. Continuous and well textured coatings with lengths exceeding 100 m and a thickness of 0.5 µm have been deposited by electromagnetic ink-jet printing from TFA precursors on LZO-buffered Ni–W substrates and samples have achieved a Jc around 1.5 MA cm−2 (self-field, 77 K). On single crystal substrates, continuous coatings and multi-filamentary structures have been deposited using piezoelectric ink-jet printing both from TFA- and water-based precursors, achieving Jc values up to 3 MA cm−2. (paper)

  8. Ion-plasma deposition of aluminium and beryllium coatings on inner surfaces of hollow cylindrical cathodes

    International Nuclear Information System (INIS)

    Application of metal coatings to inner surfaces of hollow cylindrical products of small diameter is simulated and practically realized by ion-plasma deposition method. In the modes proposed and with the cylinder diameter being 10-20 mm, a uniform coating of aluminium and beryllium is provided for at the length equal to (3-4) d, which has not been possible to be realized previously. 11 refs.; 2 tabs

  9. Some features of ion mixing during simultaneous ion implantation and deposition of metallic coatings

    CERN Document Server

    Pogrebnyak, A D; Mikhalev, A D; Shablya, V T; Yanovskij, V P

    2001-01-01

    The results on the Ta, Cu ions implantation into the aluminium substrate by simultaneous deposition of these ions in the form of coatings are presented. The complex structure of these coatings from the given elements in the substrate, as well as the increase in the microhardness, adhesion and corrosion resistance growth are determined. It is shown on the basis of the results of the secondary ions energy distribution, that intermetallic phases are formed in the substrate surface layer

  10. PROPERTIES OF DIAMOND-LIKE CARBON COATINGS DEPOSITED ON CoCrMo ALLOYS

    OpenAIRE

    Madej, Monika; Ozimina, Dariusz; Kurzydłowski, Krzysztof; Płociński, Tomasz; Wieciński, Piotr; Styp-Rekowski, Michał; Matuszewski, Maciej

    2015-01-01

    This paper presents results of the structure analysis and tribological testing of a-C:H type diamond-like carbon (DLC) coatings produced by the Plasma Assisted Chemical Vapour Deposition (PACVD) technology on CoCrMo specimens. The DLC coating structure was studied by observing the surface topography using a scanning electron microscope (SEM) in the SE and STEM modes and a profilometer. Raman spectroscopy provided information on hybridized covalent bonds. The structural analysis involved obser...

  11. Process for depositing strong adherend polymer coating onto an electrically conductive surface

    OpenAIRE

    Bertrand, Olivier; Jérôme, Robert; Gautier, Sandrine; Maquet, Véronique; Detrembleur, Christophe; Jérôme, Christine; Voccia, Samuel; Claes, Michaël; Lou, Xudong; Labaye, David-Emmanuel

    2002-01-01

    Process for depositing by electrografting a strong adherent polymer coating onto an electrically conductive surface comprising an electrochemical grafting at the surface of an active monomer for forming a primer coating P onto said surface and having as general formula: X0 (meth)acrylate wherein X is either part of a preformed polymer or is an intermediate agent for polyaddition reaction or is an anchoring group for attachment of a molecule having at least one complementary reactive group. Su...

  12. Silicon coatings on copper by chemical vapor deposition in fluidized bed reactors

    International Nuclear Information System (INIS)

    A coating technique based on (a) chemical vapor deposition, (b) fluidized bed technology and (c) subhalide chemistry was used to siliconize copper. Copper samples were siliconized in silicon beds kept at temperatures in the range 350-550degC. Alternating current (a.c.) impedance measurements indicate that the corrosion resistance of the coated samples is significantly better than that of uncoated copper. (orig.)

  13. Strontium coating by electrochemical deposition improves implant osseointegration in osteopenic models

    OpenAIRE

    LIANG, YONGQIANG; Li, Haoyan; Xu, Jiang; Li, Xin; LI, XINCHANG; Yan, Yuting; QI, MENGCHUN; Hu, Min

    2014-01-01

    Osteopenia, a preclinical state of osteoporosis, restricts the application of adult orthodontic implant anchorage and tooth implantation. Strontium (Sr) is able to promote bone formation and inhibit bone absorption. The aim of the present study was to evaluate a new method for improving the success rate of dental implantation. In this study, an electrochemical deposition (ECD) method was used to prepare a Sr coating on a titanium implant. The coating composition was investigated by energy dis...

  14. Electrical furnace for producing carbide coatings using the thermoreactive deposition/diffusion technique

    OpenAIRE

    FABIO CASTILLEJO; DIANA MARULANDA; OLIVO RODRIGUEZ; JHON OLAYA

    2011-01-01

    In this work, the design of an electrical furnace for producing transition metal-based hard coatings using the thermo-reactive deposition and diffusion (TRD) technique is described. Performance of the system was tested through production of vanadium carbide (VC) and niobium carbide (NbC) coatings on steel AISI D2. X-ray diffraction (XRD) and optical microscopy techniques were used to study phase formation and microstructure, respectively. Hardness was determined by using Knoop microhardness m...

  15. Structural and corrosion protection properties of electrochemically deposited nano-sized Zn–Ni alloy coatings

    Energy Technology Data Exchange (ETDEWEB)

    Tozar, A., E-mail: tozarali@gmail.com; Karahan, İ.H.

    2014-11-01

    Highlights: • Nano-sized, compact and bright deposits were obtained galvanostatically. • Deposition of zinc–nickel alloys has been materialized in domination of zinc-rich ∂-(Ni{sub 3}Zn{sub 22}) and γ-(Ni{sub 5}Zn{sub 22}) phases. • Sodium citrate (Na{sub 3}C{sub 6}H{sub 5}O{sub 7}) has been used together with boric acid (H{sub 3}BO{sub 3}) for inhibition of instantaneous deposition of zinc and accordingly increasing the relative amount of nickel. • Corrosion protection performances of the deposits were increased with increasing deposition current density and nickel amount. • Crystal defects have been increased with decreasing crystallite size. - Abstract: Zn–Ni alloy coatings were fabricated galvanostatically by applying varied current densities from 10 to 30 mA cm{sup −2}. Surface morphology of the coatings was examined with SEM. Crystal structure of the coatings was studied with X-ray diffraction spectroscopy (XRD). Compositions of the coatings were determined by atomic absorption spectroscopy (AAS). Corrosion protection properties studied using open circuit potential (OCP) measurements, potentiodynamic polarization measurements (Tafel), electrochemical impedance spectroscopy (EIS). Deposited alloy coatings were compact and nano-sized. Crystallite sizes of the coatings were varying from 26 nm to 36 nm. Nickel content of the samples were increased by increasing current densities and varied from 6.7 to 18.9 wt.%. Best corrosion protection performance was seen on the sample obtained at 30 mA cm{sup −2}. Our results are considerably encouraging for protection of mild steel against corrosion by obtained Zn–Ni alloys.

  16. Structural and corrosion protection properties of electrochemically deposited nano-sized Zn–Ni alloy coatings

    International Nuclear Information System (INIS)

    Highlights: • Nano-sized, compact and bright deposits were obtained galvanostatically. • Deposition of zinc–nickel alloys has been materialized in domination of zinc-rich ∂-(Ni3Zn22) and γ-(Ni5Zn22) phases. • Sodium citrate (Na3C6H5O7) has been used together with boric acid (H3BO3) for inhibition of instantaneous deposition of zinc and accordingly increasing the relative amount of nickel. • Corrosion protection performances of the deposits were increased with increasing deposition current density and nickel amount. • Crystal defects have been increased with decreasing crystallite size. - Abstract: Zn–Ni alloy coatings were fabricated galvanostatically by applying varied current densities from 10 to 30 mA cm−2. Surface morphology of the coatings was examined with SEM. Crystal structure of the coatings was studied with X-ray diffraction spectroscopy (XRD). Compositions of the coatings were determined by atomic absorption spectroscopy (AAS). Corrosion protection properties studied using open circuit potential (OCP) measurements, potentiodynamic polarization measurements (Tafel), electrochemical impedance spectroscopy (EIS). Deposited alloy coatings were compact and nano-sized. Crystallite sizes of the coatings were varying from 26 nm to 36 nm. Nickel content of the samples were increased by increasing current densities and varied from 6.7 to 18.9 wt.%. Best corrosion protection performance was seen on the sample obtained at 30 mA cm−2. Our results are considerably encouraging for protection of mild steel against corrosion by obtained Zn–Ni alloys

  17. UV protective zinc oxide coating for biaxially oriented polypropylene packaging film by atomic layer deposition

    Energy Technology Data Exchange (ETDEWEB)

    Lahtinen, Kimmo, E-mail: kimmo.lahtinen@lut.fi [ASTRaL, Lappeenranta University of Technology, Sammonkatu 12, FI-50130 Mikkeli (Finland); Kääriäinen, Tommi, E-mail: tommi.kaariainen@colorado.edu [ASTRaL, Lappeenranta University of Technology, Sammonkatu 12, FI-50130 Mikkeli (Finland); Johansson, Petri, E-mail: petri.johansson@tut.fi [Paper Converting and Packaging Technology, Tampere University of Technology, P.O.Box 589, FI-33101 Tampere (Finland); Kotkamo, Sami, E-mail: sami.kotkamo@tut.fi [Paper Converting and Packaging Technology, Tampere University of Technology, P.O.Box 589, FI-33101 Tampere (Finland); Maydannik, Philipp, E-mail: philipp.maydannik@lut.fi [ASTRaL, Lappeenranta University of Technology, Sammonkatu 12, FI-50130 Mikkeli (Finland); Seppänen, Tarja, E-mail: tarja.seppanen@lut.fi [ASTRaL, Lappeenranta University of Technology, Sammonkatu 12, FI-50130 Mikkeli (Finland); Kuusipalo, Jurkka, E-mail: jurkka.kuusipalo@tut.fi [Paper Converting and Packaging Technology, Tampere University of Technology, P.O.Box 589, FI-33101 Tampere (Finland); Cameron, David C., E-mail: david.cameron@miktech.fi [ASTRaL, Lappeenranta University of Technology, Sammonkatu 12, FI-50130 Mikkeli (Finland)

    2014-11-03

    Biaxially oriented polypropylene (BOPP) packaging film was coated with zinc oxide (ZnO) coatings by atomic layer deposition (ALD) in order to protect the film from UV degradation. The coatings were made at a process temperature of 100 °C using diethylzinc and water as zinc and oxygen precursors, respectively. The UV protective properties of the coatings were tested by using UV–VIS and infrared spectrometry, differential scanning calorimetry (DSC) and a mechanical strength tester, which characterised the tensile and elastic properties of the film. The results obtained with 36 and 67 nm ZnO coatings showed that the ZnO UV protective layer is able to provide a significant decrease in photodegradation of the BOPP film under UV exposure. While the uncoated BOPP film suffered a complete degradation after a 4-week UV exposure, the 67 nm ZnO coated BOPP film was able to preserve half of its original tensile strength and 1/3 of its elongation at break after a 6-week exposure period. The infrared analysis and DSC measurements further proved the UV protection of the ZnO coatings. The results show that a nanometre scale ZnO coating deposited by ALD is a promising option when a transparent UV protection layer is sought for polymer substrates. - Highlights: • Atomic layer deposited zinc oxide coatings were used as UV protection layers. • Biaxially oriented polypropylene (BOPP) film was well protected against UV light. • Formation of UV degradation products in BOPP was significantly reduced. • Mechanical properties of the UV exposed BOPP film were significantly improved.

  18. UV protective zinc oxide coating for biaxially oriented polypropylene packaging film by atomic layer deposition

    International Nuclear Information System (INIS)

    Biaxially oriented polypropylene (BOPP) packaging film was coated with zinc oxide (ZnO) coatings by atomic layer deposition (ALD) in order to protect the film from UV degradation. The coatings were made at a process temperature of 100 °C using diethylzinc and water as zinc and oxygen precursors, respectively. The UV protective properties of the coatings were tested by using UV–VIS and infrared spectrometry, differential scanning calorimetry (DSC) and a mechanical strength tester, which characterised the tensile and elastic properties of the film. The results obtained with 36 and 67 nm ZnO coatings showed that the ZnO UV protective layer is able to provide a significant decrease in photodegradation of the BOPP film under UV exposure. While the uncoated BOPP film suffered a complete degradation after a 4-week UV exposure, the 67 nm ZnO coated BOPP film was able to preserve half of its original tensile strength and 1/3 of its elongation at break after a 6-week exposure period. The infrared analysis and DSC measurements further proved the UV protection of the ZnO coatings. The results show that a nanometre scale ZnO coating deposited by ALD is a promising option when a transparent UV protection layer is sought for polymer substrates. - Highlights: • Atomic layer deposited zinc oxide coatings were used as UV protection layers. • Biaxially oriented polypropylene (BOPP) film was well protected against UV light. • Formation of UV degradation products in BOPP was significantly reduced. • Mechanical properties of the UV exposed BOPP film were significantly improved

  19. ELECTROPHORETICALLY DEPOSITED NANOSIZED HYDROXYAPATITE COATINGS ON 316LVM STAINLESS STEEL FOR ORTHOPAEDIC IMPLANTS

    Directory of Open Access Journals (Sweden)

    MARIJA MIHAILOVIĆ

    2011-03-01

    Full Text Available Hydroxyapatite is a widely used bioceramic material in implant coatings research because of its bioactive behavior when being deposited onto the metallic implant and compatibility with the human bones composition. The coating of nanosized hydroxyapatite was electrophoretically deposited on a blasted surface of stainless steel 316LVM samples at constant voltage, for different deposition times and subsequently sintered in both, vacuum and argon atmosphere, at 1040 and 1000 °C, respectively. Although sintering temperatures needed to achieve highly dense coatings can cause HAp coating phase changes, the possibility to obtain a bioactive coating on 316LVM substrate, without the coatings phase changes due to the nature of the used stoichiometric nanostructured hydroxyapatite is presented in this work. The thermal stability of the used HAp powder was assessed by DTA-TG analyses over the temperature range of 23-1000 C, i.e., at the or nearby experimental sintering temperature. The microstructure characterization was accomplished using SEM, while phase composition was determined using XRD.

  20. Friction and wear of TiCN coatings deposited by filtered arc

    Energy Technology Data Exchange (ETDEWEB)

    Huang, S.W.; Ng, K.; Samandi, M. [Wollongong Univ. NSW (Australia). Department of Materials Engineering

    1998-06-01

    A series of macroparticle-free TiN, TiCN and TiC coatings were deposited on 316 austenitic stainless steel using a titanium target in a filtered arc deposition system and reactive mixtures of CH4 and N2 gases. The microhardness of the coatings were measured by using an Ultra Microhardness Indentation System (UMIS-2000). The wear and friction of the coatings were assessed under controlled test conditions in a pin-on-disc tribometer. The results show a significant increase in microhardness and wear resistance as the CH4 :N2 gas flow rate ratio is increased. At lower load (14N), all coatings exhibited low friction and wear. At higher load (25N), the higher carbon content TiCN and TiC coatings showed a much lower friction and wear compared to TiN and low carbon TiCN. The topographical examination of coatings and worn surfaces established that the self-lubricating effect of the carbonaceous particles condensed from the plasma during the deposition was primarily responsible for the low friction and wear regime. (authors). Extended abstract. 6 refs., 1 tab., 2 figs.

  1. Nano-structured yttria-stabilized zirconia coating by electrophoretic deposition

    International Nuclear Information System (INIS)

    The most important role of thermal barrier coatings is to reduce the temperature of the substrate in high temperature applications. Nanoparticle zirconia might be a suitable choice for improving the efficiency of thermal barrier coatings. Nanostructured coatings have lower thermal conduction, higher thermal expansion and lower dimensional variations at higher temperatures in comparison with the microstructured coatings. Electrophoretic deposition has been preferred for thermal barrier coatings due to its simplicity, controllability and low cost. In the present study, three different suspensions of ZrO2–8 wt%Y2O3 (40 nm) made with ethanol, acetone and acetyl acetone were used. Electrophoretic deposition was conducted at a fixed voltage of 60 V for 120 s on aluminized Inconel 738-LC, and then heat treated at 1100oC for 4 h in air atmosphere. The coating morphology and elemental distribution were studied using scanning electron microscopy. It was observed that suspension media have an important effect on the quality of the final product. Acetyl acetone showed better dispersion of particles than the other two media. Consequently, deposition from acetyl acetone resulted in uniform and crack-free layers while those from ethanol and acetone were completely non-uniform due to agglomeration and low viscosity, respectively.

  2. Nano-structured yttria-stabilized zirconia coating by electrophoretic deposition

    Energy Technology Data Exchange (ETDEWEB)

    Maleki-Ghaleh, H., E-mail: H_Maleki@sut.ac.ir [Faculty of Materials Engineering, Sahand University of Technology, Tabriz (Iran, Islamic Republic of); Rekabeslami, M. [Faculty of Mechanical Engineering, Materials Science and Engineering Division, K. N. Toosi University of Technology, Tehran (Iran, Islamic Republic of); Shakeri, M.S. [Materials and Energy Research Center, Karaj (Iran, Islamic Republic of); Siadati, M.H. [Faculty of Mechanical Engineering, Materials Science and Engineering Division, K. N. Toosi University of Technology, Tehran (Iran, Islamic Republic of); Javidi, M. [Department of Materials Science and Engineering, School of Engineering, Shiraz University, Shiraz (Iran, Islamic Republic of); Talebian, S.H. [Faculty of Petroleum Engineering, Universiti Technologi Petronas, Perak (Malaysia); Aghajani, H. [Department of Materials Engineering, University of Tabriz, Tabriz (Iran, Islamic Republic of)

    2013-09-01

    The most important role of thermal barrier coatings is to reduce the temperature of the substrate in high temperature applications. Nanoparticle zirconia might be a suitable choice for improving the efficiency of thermal barrier coatings. Nanostructured coatings have lower thermal conduction, higher thermal expansion and lower dimensional variations at higher temperatures in comparison with the microstructured coatings. Electrophoretic deposition has been preferred for thermal barrier coatings due to its simplicity, controllability and low cost. In the present study, three different suspensions of ZrO{sub 2}–8 wt%Y{sub 2}O{sub 3} (40 nm) made with ethanol, acetone and acetyl acetone were used. Electrophoretic deposition was conducted at a fixed voltage of 60 V for 120 s on aluminized Inconel 738-LC, and then heat treated at 1100{sup o}C for 4 h in air atmosphere. The coating morphology and elemental distribution were studied using scanning electron microscopy. It was observed that suspension media have an important effect on the quality of the final product. Acetyl acetone showed better dispersion of particles than the other two media. Consequently, deposition from acetyl acetone resulted in uniform and crack-free layers while those from ethanol and acetone were completely non-uniform due to agglomeration and low viscosity, respectively.

  3. Friction and wear of TiCN coatings deposited by filtered arc

    International Nuclear Information System (INIS)

    A series of macroparticle-free TiN, TiCN and TiC coatings were deposited on 316 austenitic stainless steel using a titanium target in a filtered arc deposition system and reactive mixtures of CH4 and N2 gases. The microhardness of the coatings were measured by using an Ultra Microhardness Indentation System (UMIS-2000). The wear and friction of the coatings were assessed under controlled test conditions in a pin-on-disc tribometer. The results show a significant increase in microhardness and wear resistance as the CH4 :N2 gas flow rate ratio is increased. At lower load (14N), all coatings exhibited low friction and wear. At higher load (25N), the higher carbon content TiCN and TiC coatings showed a much lower friction and wear compared to TiN and low carbon TiCN. The topographical examination of coatings and worn surfaces established that the self-lubricating effect of the carbonaceous particles condensed from the plasma during the deposition was primarily responsible for the low friction and wear regime. (authors)

  4. Galvanic deposition and characterization of brushite/hydroxyapatite coatings on 316L stainless steel.

    Science.gov (United States)

    Blanda, Giuseppe; Brucato, Valerio; Pavia, Francesco Carfì; Greco, Silvia; Piazza, Salvatore; Sunseri, Carmelo; Inguanta, Rosalinda

    2016-07-01

    In this work, brushite and brushite/hydroxyapatite (BS, CaHPO4·H2O; HA, Ca10(PO4)6(OH)2) coatings were deposited on 316L stainless steel (316LSS) from a solution containing Ca(NO3)2·4H2O and NH4H2PO4 by a displacement reaction based on a galvanic contact, where zinc acts as sacrificial anode. Driving force for the cementation reaction arises from the difference in the electrochemical standard potentials of two different metallic materials (316LSS and Zn) immersed in an electrolyte, so forming a galvanic contact leading to the deposition of BS/HA on nobler metal. We found that temperature and deposition time affect coating features (morphology, structure, and composition). Deposits were characterized by means of several techniques. The morphology was investigated by scanning electron microscopy, the elemental composition was obtained by X-ray energy dispersive spectroscopy, whilst the structure was identified by Raman spectroscopy and X-ray diffraction. BS was deposited at all investigated temperatures covering the 316LSS surface. At low and moderate temperature, BS coatings were compact, uniform and with good crystalline degree. On BS layers, HA crystals were obtained at 50°C for all deposition times, while at 25°C, its presence was revealed only after long deposition time. Electrochemical studies show remarkable improvement in corrosion resistance. PMID:27127032

  5. Characterization and formation mechanism of nano-structured hydroxyapatite coatings deposited by the liquid precursor plasma spraying process

    Energy Technology Data Exchange (ETDEWEB)

    Huang Yi; Song Lei; Huang Tao; Liu Xiaoguang; Xiao Yanfeng; Wu Yao; Wu Fang; Gu Zhongwei, E-mail: fangwu0808@yahoo.co [National Engineering Research Center for Biomaterials, Sichuan University, Chengdu 610064 (China)

    2010-10-01

    Nano-structured hydroxyapatite (HA) coatings were deposited on the Ti-6Al-4V alloy substrate by the liquid precursor plasma spraying (LPPS) process. The thermal behavior of the HA liquid precursor was analyzed to interpret the phase change and structure transformation during the formation process of the nano-structured HA coatings. The phase composition, structure and morphology of the nano-structured HA coatings were characterized by x-ray diffraction (XRD), scanning electron microscope (SEM) and Fourier transform infrared (FTIR) spectroscopy. The XRD spectra showed that the coatings deposited by the LPPS process mainly consisted of the HA phase and the crystallite size was measured to be 56 nm. The SEM observation showed that the as-deposited LPPS coatings had small splat size, and nano-scale HA particles were found in certain regions of the coating surface. The FTIR spectroscopy showed the strong presence of the OH{sup -} group in the as-deposited LPPS coatings, indicating a superior structural integrity. In addition, the coatings deposited by the LPPS process were also carbonated HA coatings. The results indicate that the LPPS process is a promising plasma spraying technique for depositing nano-structured HA coatings with unique microstructural features that are desirable for improving the biological performance of the HA coatings.

  6. Characterization and formation mechanism of nano-structured hydroxyapatite coatings deposited by the liquid precursor plasma spraying process

    International Nuclear Information System (INIS)

    Nano-structured hydroxyapatite (HA) coatings were deposited on the Ti-6Al-4V alloy substrate by the liquid precursor plasma spraying (LPPS) process. The thermal behavior of the HA liquid precursor was analyzed to interpret the phase change and structure transformation during the formation process of the nano-structured HA coatings. The phase composition, structure and morphology of the nano-structured HA coatings were characterized by x-ray diffraction (XRD), scanning electron microscope (SEM) and Fourier transform infrared (FTIR) spectroscopy. The XRD spectra showed that the coatings deposited by the LPPS process mainly consisted of the HA phase and the crystallite size was measured to be 56 nm. The SEM observation showed that the as-deposited LPPS coatings had small splat size, and nano-scale HA particles were found in certain regions of the coating surface. The FTIR spectroscopy showed the strong presence of the OH- group in the as-deposited LPPS coatings, indicating a superior structural integrity. In addition, the coatings deposited by the LPPS process were also carbonated HA coatings. The results indicate that the LPPS process is a promising plasma spraying technique for depositing nano-structured HA coatings with unique microstructural features that are desirable for improving the biological performance of the HA coatings.

  7. Microstructure evolution of cold-sprayed coating during deposition and through post-spraying heat treatment

    Institute of Scientific and Technical Information of China (English)

    LI Chang-jiu; LI Wen-ya

    2004-01-01

    The microstructural features of cold-sprayed coatings were investigated using Cu, Ti and Zn feedstocks by optical microscopy, scanning electron microscopy and transmission electron microscopy to reveal the microstructure evolution mechanisms in cold spray. Four typical effects including tamping, refinement, impact-induced fusion and annealing were examined on microstrueture. It is found that the microstructure of cold spray coating is remarkably influenced by spray materials. Ti coatings consist of evident porous layer and Cu coatings present a limited porous layer only near the surface. It is clear that the successive tamping effect and dynamic refinement of grains significantly influence the microstructure evolution of cold-sprayed coating. The tamping effect leads to the densification of porous coating layer gradually and the refinement effect leads to the formation of fine microstructure. It is considered that the large difference in the formation of porous layer is attributed to the dynamic impact pressure and hardenability of materials. It is also found that the impact-induced fusion during deposition of Zn coating can also modify the interfacial microstructure between particles in cold spray coating. Moreover, the nanocrystalline phase can be formed at the interfaces among particles resulting from the localized melting of the interfaces and tamping effect. Furthermore, the annealing treatment can modify the microstructure and property of a cold-sprayed coating.

  8. Quantitative Image Analysis of Ni-P Coatings Deposited on Carbon Fibers

    Science.gov (United States)

    Kozera, R.; Bucki, J. J.; Sałacińska, A.; Bieliński, J.; Boczkowska, A.

    2015-09-01

    In this work, polyacrylonitrile (PAN)-based carbon fibers coated with different thicknesses of Ni-P coatings were studied. The coatings were deposited by electroless metallization lasting from 3 to 22 min and consisted of approximately 3 wt.% phosphorous. Computer quantitative image analysis was used to characterize the surface features and thickness of the coatings as a function of the time of metallization. The results showed that quantitative image analysis is a useful technique for the measurement of the coating thickness and can be used as a tool for obtaining an innovative description of the Ni-P coating morphology. The morphology of the coatings and their thicknesses were investigated by scanning electron microscopy. The image analyses were performed using the proprietary software Micrometer, developed at the Faculty of Materials Science and Engineering, Warsaw University of Technology. The observations revealed that a specific feature of the coating topography is the hemispherical bulge of a diameter ranging from 0.1 to 10 μm. The thickness of the coatings increases linearly with the metallization time. The obtained results indicated that the methodology proposed in the present work can be successfully applied and possesses several advantages over the traditionally used weight measurements technique.

  9. Hydroxyapatite-Coated Magnesium-Based Biodegradable Alloy: Cold Spray Deposition and Simulated Body Fluid Studies

    Science.gov (United States)

    Noorakma, Abdullah C. W.; Zuhailawati, Hussain; Aishvarya, V.; Dhindaw, B. K.

    2013-10-01

    A simple modified cold spray process in which the substrate of AZ51 alloys were preheated to 400 °C and sprayed with hydroxyapatite (HAP) using high pressure cold air nozzle spray was designed to get biocompatible coatings of the order of 20-30 μm thickness. The coatings had an average modulus of 9 GPa. The biodegradation behavior of HAP-coated samples was tested by studying with simulated body fluid (SBF). The coating was characterized by FESEM microanalysis. ICPOES analysis was carried out for the SBF solution to know the change in ion concentrations. Control samples showed no aluminum corrosion but heavy Mg corrosion. On the HAP-coated alloy samples, HAP coatings started dissolving after 1 day but showed signs of regeneration after 10 days of holding. All through the testing period while the HAP coating got eroded, the surface of the sample got deposited with different apatite-like compounds and the phase changed with course from DCPD to β-TCP and β-TCMP. The HAP-coated samples clearly improved the biodegradability of Mg alloy, attributed to the dissolution and re-precipitation of apatite showed by the coatings as compared to the control samples.

  10. Anodisation of sputter deposited aluminium–titanium coatings: Effect of microstructure on optical characteristics

    DEFF Research Database (Denmark)

    Aggerbeck, Martin; Junker-Holst, Andreas; Vestergaard Nielsen, Daniel;

    2014-01-01

    decreasedwith titaniumcontent in the as-deposited, and heat-treated states, and after anodisation of the as-deposited coatings. Specimens turned grey or blackwhen anodising after heat treatment. Partially anodised Al3Ti phaseswere found in the anodised layer, and the interface between substrate and anodised......-ray diffraction (XRD), and glow discharge optical emission spectroscopy (GDOES), while the optical appearance was investigated using photospectrometry. The microstructure of the coatings was varied by heat treatment, resulting in the precipitation of Al3Ti phases. The reflectance of the anodised surfaces...

  11. Properties of Plasma Enhanced Chemical Vapor Deposition Barrier Coatings and Encapsulated Polymer Solar Cells

    International Nuclear Information System (INIS)

    In this paper, we report silicon oxide coatings deposited by plasma enhanced chemical vapor deposition technology (PECVD) on 125 μm polyethyleneterephthalate (PET) surfaces for the purpose of the shelf lifetime extension of sealed polymer solar cells. After optimization of the processing parameters, we achieved a water vapor transmission rate (WVTR) of ca. 10−3 g/m2/day with the oxygen transmission rate (OTR) less than 0.05 cc/m2/day, and succeeded in extending the shelf lifetime to about 400 h in encapsulated solar cells. And then the chemical structure of coatings related to the properties of encapsulated cell was investigated in detail. (plasma technology)

  12. Investigations of the structure and properties of PVD coatings deposited onto sintered tool materials

    OpenAIRE

    D. Pakuła; M. Staszuk; L.A. Dobrzański

    2012-01-01

    Purpose: The paper presents investigation results of the structure and properties of the coatings deposited by cathodic arc evaporation - physical vapour deposition (CAE-PVD) techniques on the sialon tool ceramics. The Ti(B,N), Ti(C,N), (Ti,Zr)N, (Ti,Al)N and multilayer (Al,Cr)N+(Ti,Al)N, (Ti,Al)N+(Al,Cr)N coatings were investigated.Design/methodology/approach: The structural investigation includes the metallographic analysis on the scanning electron microscope. Examinations of the chemical c...

  13. Microanalyses of the hydroxyl—poly—calcium sodium phosphate coatings produced by ion beam assisted deposition

    Institute of Scientific and Technical Information of China (English)

    LIUZhong-Yang; WANGChang-Xing; 等

    2002-01-01

    Thin calcium phosphate catings on titanium alloy substrates were prepared by Ar+ ion beam assisted deposition(IBAD) from hydroxyl-poly-calcium sodium phosphate(HPPA) target.The coatings were analyzed by XRD,FTIR,XPS,These analyses revealed that the as-deposited films were amorphous or no apparent crystallinity.No distinct absorption band of the hydroxyl group was observed in FTIR spectra of the coatings but new absorption bands were presented for CO3-2,The calcium to phosphorous ratio of these catings in different IBAD conditions varied from 0.46 to 3.36.

  14. Characteristics of copper meshes coated with carbon nanotubes via electrophoretic deposition

    Science.gov (United States)

    Kim, Bu-Jong; Park, Jong-Seol; Hwang, Young-Jin; Park, Jin-Seok

    2016-09-01

    This study demonstrates the characteristics of a hybrid-type transparent electrode for touch screen panels, which was fabricated by coating carbon nanotubes (CNTs) via electrophoretic deposition (EPD) on copper (Cu)-meshes. The surface morphologies, visible-range transmittance and reflectance, and chromatic properties, such as yellowness and redness, of the fabricated CNTs-coated Cu mesh electrodes were characterized as functions of their dimensions (line-to-line spacing, line width, and electrode thickness) and compared with those of the Cu-mesh electrodes without coating of CNTs. The experimental results showed that the coating of CNTs substantially reduced the reflectance of the Cu-mesh electrodes and also improved their chromatic properties with their transmittance and sheet resistance only slightly changed, subsequently indicating that the CNTs-coated Cu-mesh electrodes possessed desirable characteristics for touch screen panels.

  15. Fabrication of Nanosized Lanthanum Zirconate Powder and Deposition of Thermal Barrier Coating by Plasma Spray Process

    Science.gov (United States)

    Mishra, S. K.; Jagdeesh, N.; Pathak, L. C.

    2016-07-01

    The present manuscript discusses our findings on fabrication of nanosized lanthanum zirconate powder for thermal barrier coating application and its coating by plasma spray on nickel-based superalloy substrate. Single-phase La2Zr2O7 coating of thickness of the order of 45 µm on the Ni-Cr-Al bond coat coated Ni-based superalloy substrate was deposited by plasma spray process. The layers at the interface did not show spallation and inter diffusion was very less. The microstructure, interface, porosity, and mechanical properties of different layers are investigated. The lanthanum zirconate hardness and modulus were 10.5 and 277 GPa, respectively. The load depth curve for lanthanum zirconate showed good elastic recovery around 74%.

  16. The electrochemical deposition of tin-nickel alloys and the corrosion properties of the coating

    DEFF Research Database (Denmark)

    Jellesen, Morten Stendahl; Møller, Per

    2005-01-01

    electrodeposition. The alloy has unique corrosion properties and exhibits surface passivation like stainless steel. The coating is decorative and non-allergic to the skin, can replace decorative nickel and nickel-chromium coatings in many cases and decreases the risk for allergic contact dermatitis. A number of......The electrodeposition of tin/nickel (65/35 wt%) is a unique coating process because of the deposition of an intermetallic phase of nickel and tin, which cannot be formed by any pyrometallurgical process. From thermodynamic calculations it can be shown that intermetallic phases can be formed through...... electrochemical tests, including polarization curves, chronoamperometric studies and tribocorrosion tests have been performed to show the consequence of replacing nickel coatings with tin/nickel coatings....

  17. Preparation of superhydrophobic silver nano coatings with feather-like structures by electroless galvanic deposition

    Institute of Scientific and Technical Information of China (English)

    FENG XiaoJuan; SHI YanLong; WANG YongSheng; YUE GuoRen; YANG Wu

    2013-01-01

    Superhydrophobic silver nanocoatings with feather-like morphology are fabricated on copper substrates by electroless galvanic deposition.The coating exhibit superhydrophobicity with a contact angle of 156.4° and glide angle of 4° without any further surface modification.Scanning electron microscope (SEM),X-ray diffraction (XRD) and contact angle measurements are used to investigate the morphology,crystal structure and superhydrophobicity,respectively,of the coatings.The coatings exhibit high thermal stability; their water contact angle did not change when the coatings were heated to 200℃ for 2 h.The mechanism of superhydrophobicity of the silver coating is discussed based on the work of Amirfazli,Wenzel and Cassie.

  18. Fabrication of Nanosized Lanthanum Zirconate Powder and Deposition of Thermal Barrier Coating by Plasma Spray Process

    Science.gov (United States)

    Mishra, S. K.; Jagdeesh, N.; Pathak, L. C.

    2016-05-01

    The present manuscript discusses our findings on fabrication of nanosized lanthanum zirconate powder for thermal barrier coating application and its coating by plasma spray on nickel-based superalloy substrate. Single-phase La2Zr2O7 coating of thickness of the order of 45 µm on the Ni-Cr-Al bond coat coated Ni-based superalloy substrate was deposited by plasma spray process. The layers at the interface did not show spallation and inter diffusion was very less. The microstructure, interface, porosity, and mechanical properties of different layers are investigated. The lanthanum zirconate hardness and modulus were 10.5 and 277 GPa, respectively. The load depth curve for lanthanum zirconate showed good elastic recovery around 74%.

  19. Structure of anodized Al–Zr sputter deposited coatings and effect on optical appearance

    DEFF Research Database (Denmark)

    Gudla, Visweswara Chakravarthy; Canulescu, Stela; Shabadi, Rajashekhara; Rechendorff, Kristian; Dirscherl, Kai; Ambat, Rajan

    2014-01-01

    The mechanism of interaction of light with the microstructure of anodized layer giving specific optical appearance is investigated using Al–Zr sputter deposited coating as a model system on an AA6060 substrate. Differences in the oxidative nature of various microstructural components result in the...... evolution of typical features in the anodized layer, which are investigated as a function of microstructure and correlated with its optical appearance. The Zr concentration in the coating was varied from 6 wt.% to 23 wt.%. Heat treatment of the coated samples was carried out at 550°C for 4 h in order to...... evolve Al–Zr based second phase precipitates in the microstructure. Anodizing was performed using 20 wt.% sulphuric acidat 18°C with an intention to study the effect of anodizing on the Al–Zr based precipitates in the coating.Detailed microstructural characterization of the coating and anodized layer was...

  20. On the wear of TiBx/TiSiyCz coatings deposited on 316L steel

    International Nuclear Information System (INIS)

    Bilayer TiBx/TiSiyCz coatings were formed on AISI 316L steel substrates by dual beam ion beam assisted deposition from TiBx and TiSiyCz targets. Coated and uncoated substrates were subjected to nanoindentation, scratch and friction-wear tests. Scratch and ball-on-disc tests were conducted in non-lubricated sliding, using a diamond pin and 100Cr6 steel ball, respectively. Scanning electron microscopy and atomic force microscopy were used to examine the surfaces of coated samples, before and after tests. To investigate wear mechanisms in the coating-substrate systems, thin foils were prepared from worn areas for transmission electron microscopy observations. TiBx/TiSiyCz coatings proved to be well adherent to steel substrates. The main wear mechanism was of abrasive type. Intensive plastic deformation of steel substrate under critical loads was revealed.

  1. Fractal and multifractal characteristics of CVD coatings deposited onto the nitride tool ceramics

    OpenAIRE

    W. Kwaśny; D. Pakuła; Woźniak, M.; L.A. Dobrzański

    2007-01-01

    Purpose: The goal of this work is the fractal and multifractal characteristics of the TiN+Al2O3 and Al2O3+TiNcoatings obtained in the CVD process on the Si3N4 tool ceramics substrate.Design/methodology/approach: The investigations were carried out of the multi-edge inserts from the Si3N4nitride tool ceramics uncoated and coated with the TiN+Al2O3 and Al2O3+TiN coatings deposited in the CVDprocess. Determining the fractal dimension and the multifractal analysis of the examined coatings were ma...

  2. Characterization and antibacterial performance of bioactive Ti–Zn–O coatings deposited on titanium implants

    Energy Technology Data Exchange (ETDEWEB)

    Tsai, Ming-Tzu [Department of Biomedical Engineering, Hungkuang University, Taichung 433, Taiwan (China); Chang, Yin-Yu, E-mail: yinyu@nfu.edu.tw [Department of Mechanical and Computer-Aided Engineering, National Formosa University, Yunlin 632, Taiwan (China); Huang, Heng-Li; Hsu, Jui-Ting [School of Dentistry, College of Medicine China Medical University, Taichung 404, Taiwan (China); Chen, Ya-Chi [Department of Materials Science and Engineering, Mingdao University, Changhua 523, Taiwan (China); Wu, Aaron Yu-Jen [Chang Gung Memorial Hospital, Chang Gung University College of Medicine, Kaohsiung 833, Taiwan (China)

    2013-01-01

    Titanium (Ti)-based materials have been used for dental and orthopedic implants because of their excellent biological compatibility, superior mechanical strength, and high corrosion resistance. The hypothesis of this present study was to manufacture the Zn-doped TiO{sub 2} layer possessing the biocompatibility and antibacterial ability on the surface of Ti specimens. TiO{sub 2}, ZnO, and Ti(Zn)O{sub 2} coatings were deposited on polished pure Ti substrates using a cathodic arc deposition system. Murine osteoblasts (MC3T3-E1) and human Staphylococcus aureus (S. aureus) were cultured onto the surface with different deposited coatings, respectively. The biocompatibility was examined by cell viability and osteogenic gene expression. The antibacterial ability was determined by SYTO9 nucleic acid staining. A porous Zn-doped TiO{sub 2} coating was successfully produced. The ZnO exhibited a fibrous structure with nanorods showing a hydrophobic feature (contact angle approximately 89°). These material properties affected the following biological performance. The antibacterial testing found no apparent difference between the uncoated Ti plate and the TiO{sub 2} coating. However, significantly lower numbers of S. aureus were observed on ZnO and Ti(Zn)O{sub 2} coatings compared to that on the uncoated Ti. The biocompatible testing exhibited that TiO{sub 2} and Ti(Zn)O{sub 2} coatings enhanced greater cell viability and proliferation than the uncoated Ti plate and ZnO coating. The osteogenic gene expression of Dlx-5 and osterix also improved for the TiO{sub 2} and Ti(Zn)O{sub 2} coatings. However, a significant inhibition of cell viability was found for the ZnO coating. These findings suggested that the composite Ti(Zn)O{sub 2} coating with a lower content of Zn (7.6 ± 1.3 at.%) not only improved antibacterial activity, but also maintained the biocompatibility to bone cells. - Highlights: ► TiO{sub 2}, Ti(Zn)O{sub 2} and ZnO coatings were deposited by cathodic arc

  3. Characterization and antibacterial performance of bioactive Ti–Zn–O coatings deposited on titanium implants

    International Nuclear Information System (INIS)

    Titanium (Ti)-based materials have been used for dental and orthopedic implants because of their excellent biological compatibility, superior mechanical strength, and high corrosion resistance. The hypothesis of this present study was to manufacture the Zn-doped TiO2 layer possessing the biocompatibility and antibacterial ability on the surface of Ti specimens. TiO2, ZnO, and Ti(Zn)O2 coatings were deposited on polished pure Ti substrates using a cathodic arc deposition system. Murine osteoblasts (MC3T3-E1) and human Staphylococcus aureus (S. aureus) were cultured onto the surface with different deposited coatings, respectively. The biocompatibility was examined by cell viability and osteogenic gene expression. The antibacterial ability was determined by SYTO9 nucleic acid staining. A porous Zn-doped TiO2 coating was successfully produced. The ZnO exhibited a fibrous structure with nanorods showing a hydrophobic feature (contact angle approximately 89°). These material properties affected the following biological performance. The antibacterial testing found no apparent difference between the uncoated Ti plate and the TiO2 coating. However, significantly lower numbers of S. aureus were observed on ZnO and Ti(Zn)O2 coatings compared to that on the uncoated Ti. The biocompatible testing exhibited that TiO2 and Ti(Zn)O2 coatings enhanced greater cell viability and proliferation than the uncoated Ti plate and ZnO coating. The osteogenic gene expression of Dlx-5 and osterix also improved for the TiO2 and Ti(Zn)O2 coatings. However, a significant inhibition of cell viability was found for the ZnO coating. These findings suggested that the composite Ti(Zn)O2 coating with a lower content of Zn (7.6 ± 1.3 at.%) not only improved antibacterial activity, but also maintained the biocompatibility to bone cells. - Highlights: ► TiO2, Ti(Zn)O2 and ZnO coatings were deposited by cathodic arc evaporation. ► Zn may incorporated with Ti to form Zn-doped TiO2. ► ZnO exhibited a

  4. Studies on non-oxide coating on carbon fibers using plasma enhanced chemical vapor deposition technique

    Science.gov (United States)

    Patel, R. H.; Sharma, S.; Prajapati, K. K.; Vyas, M. M.; Batra, N. M.

    2016-05-01

    A new way of improving the oxidative behavior of carbon fibers coated with SiC through Plasma Enhanced Chemical Vapor Deposition technique. The complete study includes coating of SiC on glass slab and Stainless steel specimen as a starting test subjects but the major focus was to increase the oxidation temperature of carbon fibers by PECVD technique. This method uses relatively lower substrate temperature and guarantees better stoichiometry than other coating methods and hence the substrate shows higher resistance towards mechanical and thermal stresses along with increase in oxidation temperature.

  5. Empirical-Statistical Study on the Relationship between Deposition Parameters, Process Variables, Deposition Rate and Mechanical Properties of a-C:H:W Coatings

    Directory of Open Access Journals (Sweden)

    Harald Hetzner

    2014-12-01

    Full Text Available Tungsten-modified hydrogenated amorphous carbon coatings (a-C:H:W were deposited on high speed steel by reactive magnetron sputtering of a tungsten carbide target in an argon-ethine atmosphere. The deposition parameters, sputtering power, bias voltage, argon and ethine flow rate, were varied according to a central composite design comprising 25 different parameter combinations. For comparison, a tungsten carbide coating was deposited, as well. During coating deposition, the process variables, total pressure, sputtering voltage and bias current, were measured as process characteristics. The thickness of the deposited coatings was determined using the crater grinding method, and the deposition rate was calculated. Young’s modulus E and indentation hardness HIT were characterized by means of nanoindentation. With E = 80

  6. Ion assisted deposition of refractory oxide thin film coatings for improved optical and structural properties

    International Nuclear Information System (INIS)

    Ion assisted deposition technique (IAD) has emerged as a powerful tool to control the optical and structural properties of thin film coatings. Keeping in view the complexity of the interaction of ions with the films being deposited, sophisticated ion sources have been developed that cater to the need of modern optical coatings with stringent spectral and environmental specifications. In the present work, the results of ion assisted deposition (IAD) of two commonly used refractory oxides, namely TiO2 and ZrO2, using cold cathode ion source (CC-102R) are presented. Through successive feedback and calibration techniques, various ion beams as well as deposition parameters have been optimized to achieve the best optical and structural film properties in the prevalent deposition geometry of the coating system. It has been possible to eliminate the unwanted optical and structural inhomogeneities from these films using and optimized set of process parameters. Interference modulated spectrophotometric and phase modulated ellipsometric techniques have been very successfully utilized to analyze the optical and structural parameters of the films. Several precision multilayer coatings have been developed and are being used for laser and spectroscopic applications. (author)

  7. Cathodic deposition and characterization of tin oxide coatings on graphite for electrochemical supercapacitors

    Science.gov (United States)

    Wu, Mengqiang; Zhang, Liping; Wang, Dongmei; Xiao, Chao; Zhang, Shuren

    Amorphous tin oxide (SnO x) was cathodically deposited onto graphite electrode in a bath containing 0.1 M stannous chloride (SnCl 2), 0.5 M sodium nitrate (NaNO 3), and 0.4 M nitric acid (HNO 3) in an aqueous solution of 50% (v/v) ethanol. The SnO x coatings grown on graphite were characterized as typical capacitive behaviors by cyclic voltammetry (CV), chronopotentiometric (CP) in 0.5 M KCl. Specific capacitance (in milli-farad per square centimeter, C a) changes linearly with the deposition charge up to 4.5 C cm -2, and a maximum of as high as 355 mF cm -2 was obtained with the SnO x coating grown at around 5 C cm -2. For the SnO x coating deposited at 0.2 C cm -2, a maximum specific capacitance (in farad per gram, C m) of 298 and 125 F g -1 was achieved from CVs at a scan rate of 10, and 200 mV s -1, respectively. The value of C m significantly gets lower from 265 to around 95 F g -1 when the deposition charge increases from 0.2 to around 6.0 C cm -2. The long cycle-life and stability of the SnO x coatings on graphite via the presented cathodic deposition were also demonstrated.

  8. Thermal coatings for titanium-aluminum alloys

    Science.gov (United States)

    Cunnington, George R.; Clark, Ronald K.; Robinson, John C.

    1993-01-01

    Titanium aluminides and titanium alloys are candidate materials for use in hot structure and heat-shield components of hypersonic vehicles because of their good strength-to-weight characteristics at elevated temperature. However, in order to utilize their maximum temperature capability, they must be coated to resist oxidation and to have a high total remittance. Also, surface catalysis for recombination of dissociated species in the aerodynamic boundary layer must be minimized. Very thin chemical vapor deposition (CVD) coatings are attractive candidates for this application because of durability and very light weight. To demonstrate this concept, coatings of boron-silicon and aluminum-boron-silicon compositions were applied to the titanium-aluminides alpha2 (Ti-14Al-21Nb), super-alpha2 (Ti-14Al-23-Nb-2V), and gamma (Ti-33Al-6Nb-1Ta) and to the titanium alloy beta-21S (Ti-15Mo-3Al-3Nb-0.2Si). Coated specimens of each alloy were subjected to a set of simulated hypersonic vehicle environmental tests to determine their properties of oxidation resistance, surface catalysis, radiative emittance, and thermal shock resistance. Surface catalysis results should be viewed as relative performance only of the several coating-alloy combinations tested under the specific environmental conditions of the LaRC Hypersonic Materials Environmental Test System (HYMETS) arc-plasma-heated hypersonic wind tunnel. Tests were also conducted to evaluate the hydrogen transport properties of the coatings and any effects of the coating processing itself on fatigue life of the base alloys. Results are presented for three types of coatings, which are as follows: (1) a single layer boron silicon coating, (2) a single layer aluminum-boron-silicon coating, and (3) a multilayer coating consisting of an aluminum-boron-silicon sublayer with a boron-silicon outer layer.

  9. Deposition and characterization of diamond-like nanocomposite coatings grown by plasma enhanced chemical vapour deposition over different substrate materials

    Indian Academy of Sciences (India)

    Awadesh Kr Mallik; Nanadadulal Dandapat; Prajit Ghosh; Utpal Ganguly; Sukhendu Jana; Sayan Das; Kaustav Guha; Garfield Rebello; Samir Kumar Lahiri; Someswar Datta

    2013-04-01

    Diamond-like nanocomposite (DLN) coatings have been deposited over different substrates used for biomedical applications by plasma-enhanced chemical vapour deposition (PECVD). DLN has an interconnecting network of amorphous hydrogenated carbon and quartz-like oxygenated silicon. Raman spectroscopy, Fourier transform–infra red (FT–IR) spectroscopy, transmission electron microscopy (TEM) and X-ray diffraction (XRD) have been used for structural characterization. Typical DLN growth rate is about 1 m/h, measured by stylus profilometer. Due to the presence of quartz-like Si:O in the structure, it is found to have very good adhesive property with all the substrates. The adhesion strength found to be as high as 0.6 N on SS 316 L steel substrates by scratch testing method. The Young’s modulus and hardness have found to be 132 GPa and 14.4 GPa, respectively. DLN coatings have wear factor in the order of 1 × 10-7 mm3/N-m. This coating has found to be compatible with all important biomedical substrate materials and has successfully been deposited over Co–Cr alloy based knee implant of complex shape.

  10. Synthesis of in-plane and stacked graphene/hexagonal boron nitride heterostructures by combining with ion beam sputtering deposition and chemical vapor deposition

    Science.gov (United States)

    Meng, Jun Hua; Zhang, Xing Wang; Wang, Hao Lin; Ren, Xi Biao; Jin, Chuan Hong; Yin, Zhi Gang; Liu, Xin; Liu, Heng

    2015-09-01

    Graphene/hexagonal boron nitride (h-BN) heterostructures have attracted a great deal of attention in recent years due to their unique and complementary properties for use in a wide range of potential applications. However, it still remains a challenge to synthesize large-area high quality samples by a scalable growth method. In this work, we present the synthesis of both in-plane and stacked graphene/h-BN heterostructures on Cu foils by sequentially depositing h-BN via ion beam sputtering deposition (IBSD) and graphene with chemical vapor deposition (CVD). Due to a significant difference in the growth rate of graphene on h-BN and Cu, the in-plane graphene/h-BN heterostructures were rapidly formed on h-BN domain/Cu substrates. The large-area vertically stacked graphene/h-BN heterostructures were obtained by using the continuous h-BN film as a substrate. Furthermore, the well-designed sub-bilayered h-BN substrates provide direct evidence that the monolayered h-BN on Cu exhibits higher catalytic activity than the bilayered h-BN on Cu. The growth method applied here may have great potential in the scalable preparation of large-area high-quality graphene/h-BN heterostructures.Graphene/hexagonal boron nitride (h-BN) heterostructures have attracted a great deal of attention in recent years due to their unique and complementary properties for use in a wide range of potential applications. However, it still remains a challenge to synthesize large-area high quality samples by a scalable growth method. In this work, we present the synthesis of both in-plane and stacked graphene/h-BN heterostructures on Cu foils by sequentially depositing h-BN via ion beam sputtering deposition (IBSD) and graphene with chemical vapor deposition (CVD). Due to a significant difference in the growth rate of graphene on h-BN and Cu, the in-plane graphene/h-BN heterostructures were rapidly formed on h-BN domain/Cu substrates. The large-area vertically stacked graphene/h-BN heterostructures were

  11. Laser induced chemical vapour deposition of TiN coatings at atmospheric pressure

    OpenAIRE

    Croonen, Y.; Verspui, G.

    1993-01-01

    Laser induced Chemical Vapour Deposition of a wide variety of materials has been studied extensively at reduced pressures. However, for this technique to be economically and industrially applicable, processes at atmospheric pressure are preferred. A model study was made on the substrate-coating system molybdenum-titaniumnitride focussing on the feasibility to deposit TiN films locally at atmospheric pressure. The results of this study turned out to be very promising. A Nd-YAG laser beam ([MAT...

  12. Structural, mechanical and tribological investigations of pulsed laser deposited titanium nitride coatings

    International Nuclear Information System (INIS)

    The high hardness and the low-wear rates characterize the outstanding tribological behaviour of titanium nitride (TiN) making it to the most widespread material for hard coatings, which were deposited industrially in recent years by employing various deposition methods. For coating of heat sensitive materials and machine parts at low temperatures down to room temperature, only a few deposition techniques can be applied. One of these is the pulsed laser deposition (PLD) method. In this work a multi-spot PLD system with four Nd:YAG laser beams (1064-nm wavelength) was applied to vaporize titanium targets in low-pressure N2 atmospheres at room temperature. For the deposition of the TiN coatings, high speed tool steel (AISI M2) and corrosion resistant steel (AISI 630 HT) substrates were used. To investigate the differences of film growth in dependency of the target-substrate arrangement, the substrate surfaces were situated parallel (on-axis) and rectangular (off-axis) to the target. The coatings were examined by light-microscopy, scanning electron microscopy, X-ray diffraction, nanoindentation and pin-on-disc tests against ball-bearing steel (DIN 100Cr6/AISI 52100) and alumina (Al2O3) counterparts. The results indicate a high influence of the target-substrate arrangement on the textures, residual stresses and hardnesses of the TiN coatings. In spite of these differences all coatings on both on-axis and off-axis placed substrates possess excellent adhesion and high-wear resistance

  13. Tungsten coatings electro-deposited on CFC substrates from oxide molten salt

    International Nuclear Information System (INIS)

    Tungsten is considered as plasma facing material in fusion devices because of its high melting point, its good thermal conductivity, its low erosion rate and its benign neutron activation properties. On the other hand, carbon based materials like C/C fiber composites (CFC) have been used for plasma facing materials (PFMs) due to their high thermal shock resistance, light weight and high strength. Tungsten coatings on CFC substrates are used in the JET divertor in the frame of the JET ITER-like wall project, and have been prepared by plasma spray (PS) and other techniques. In this study, tungsten coatings were electro-deposited on CFC from Na2WO4–WO3 molten salt under various deposition parameters at 900 °C in air. In order to obtain tungsten coatings with excellent performance, the effects of pulse duration ratio and pulse current density on microstructures and crystal structures of tungsten coatings were investigated by X-ray diffraction (XRD, Rigaku Industrial Co., Ltd., D/MAX-RB) and a scanning electron microscope (SEM, JSM 6480LV). It is found that the pulsed duration ratio and pulse current density had a significant influence on tungsten nucleation and electro-crystallization phenomena. SEM observation revealed that intact, uniform and dense tungsten coatings formed on the CFC substrates. Both the average grain size and thickness of the coating increased with the pulsed current density. The XRD results showed that the coatings consisted of a single phase of tungsten with the body centered cubic (BCC) structure. The oxygen content of electro-deposited tungsten coatings was lower than 0.05%, and the micro-hardness was about 400 HV

  14. Synergistic effect between nano-ceramic lubricating additives and electroless deposited Ni-W-P coating

    Science.gov (United States)

    Chen, Min; Cheng, Wushan; Zhao, Zuxin; Huang, Xiaobo

    2013-01-01

    The major solving ways for the material wear are surface modification and lubrication. Currently, the researches at home and abroad are all limited to the single study of either nano-lubricating oil additive or electroless deposited coating. The surface coating has high hardness and high wear resistance, however, the friction reduction performance of the coating with high hardness is not good, the thickness of the coating is limited, and the coating can not regenerate after wearing. The nano-lubricating additives have good tribological performance and self-repair function, but under heavy load, the self-repair rate to the worn surface with the nano-additives is smaller than the wearing rate of the friction pair. To solve the above problems, the Ni-W-P alloy coating and deposition process with excellent anti-wear, and suitable for industrial application were developed, the optimum bath composition and process can be obtained by studying the influence of the bath composition, temperature and PH value to the deposition rate and the plating solution stability. The tribological properties as well as anti-wear and friction reduction mechanism of wear self-repair nano-ceramic lubricating additives are also studied. The ring-block abrasion testing machine and energy dispersive spectrometer are used to explore the internal relation between the coating and the nano-lubricating oil additives, and the tribology mechanism, to seek the synergetic effect between the two. The test results show that the wear resistance of Ni-W-P alloy coating (with heat treatment and in oil with nano-ceramic additives) has increased hundreds times than 45 steel as the metal substrate in basic oil, the friction reduction performance is improved. This research breaks through the bottleneck of previous separate research of the above-mentioned two methods, and explores the combination use of the two methods in industrial field.

  15. Comparison of optical coatings deposited by novel physical and chemical techniques

    International Nuclear Information System (INIS)

    The authors have undertaken a systematic study of various methods of depositing good quality thin films of optically interesting materials by different physical and chemical methods in an effort to identify promising techniques for producing low-absorbing, low-scatter, high damage-threshold coatings. The deposition methods studied include e-beam deposition in a UHV environment, sol-gel processes utilizing hot isostatic pressing (HIP) to densify the films, photochemical deposition using organometallic reagents entrained in inert or potentially reactive gas flows, and ion-beam deposition in a reactive environment. The deposited single-layer films were analyzed using various surface analysis techniques to provide information on film composition, stoichiometry, and impurity level

  16. Effect of the addition CNTs on performance of CaP/chitosan/coating deposited on magnesium alloy by electrophoretic deposition.

    Science.gov (United States)

    Zhang, Jie; Wen, Zhaohui; Zhao, Meng; Li, Guozhong; Dai, Changsong

    2016-01-01

    CaP/chitosan/carbon nanotubes (CNTs) coating on AZ91D magnesium alloy was prepared via electrophoretic deposition (EPD) followed by conversion in a phosphate buffer solution (PBS). The bonding between the layer and the substrate was studied by an automatic scratch instrument. The phase compositions and microstructures of the composite coatings were determined by using X-ray diffraction (XRD), Fourier-transformed infrared spectroscopy (FTIR), Raman spectroscopy and scanning electron microscope (SEM). The element concentration and gentamicin concentration were respectively determined by inductively coupled plasma optical emission spectrometer (ICP-OES) test and ultraviolet spectrophotometer (UV). The cell counting kit (CCK) assay was used to evaluate the cytotoxicity of samples to SaOS-2 cells. The results showed that a few CNTs with their original tubular morphology could be found in the CaP/chitosan coating and they were beneficial for the crystal growth of phosphate and improvement of the coating bonding when the addition amount of CNTs in 500 ml of electrophoretic solution was from 0.05 g to 0.125 g. The loading amount of gentamicin increased and the releasing speed of gentamicin decreased after CNTs was added into the CaP/chitosan coating for immersion loading and EPD loading. The cell viability of Mg based CaP/chitosan/CNTs was higher than that of Mg based CaP/chitosan from 16 days to 90 days. PMID:26478396

  17. Determination of the Influence of c-BN+h-BN Coating Structure on Brittleness

    Institute of Scientific and Technical Information of China (English)

    Maciej Kupczyk; Adam Lejwoda; Przemyslaw Cieszkowski; Przemyslaw Libuda

    2004-01-01

    In the article is presented the brittleness study of boron nitride coatings deposited on cutting edges made of cemented carbides by the pulse-plasma method (PPD). Influences of the structure (density, pores, microcracks) of coating material on the brittleness and on selected technological parameters of boron nitride formation by PPD method particularly taking into account discharge voltage on brittleness are shown. Differences between values of both a1(300) and a1(500)coefficients characterized susceptibility to coatings cracking of investigated coating manufactured using different values of discharge voltage were defined. Results of an investigations have been confirmed usefulness of Palmqvist's method for measurement of coating susceptibility to brittle cracking.

  18. Determination of the Influence of c-BN+h-BN Coating Structure on Brittleness

    Institute of Scientific and Technical Information of China (English)

    MaciejKupczyk; AdamLejwoda; PrzemyslawCieszkowski; PrzemyslawLibuda

    2004-01-01

    In the article is presented the brittleness study of boron nitride coatings deposited on cutting edges made of cemented carbides by the pulse-plasma method (PPD). Influences of the structure (density, pores, microcracks) of coating material on the brittleness and on selected technological parameters of boron nitride formation by PPD method particularly taking into account discharge voltage on brittleness are shown. Differences between values of both a1(300) and a1(500)coefficients characterized susceptibility to coatings cracking of investigated coating manufactured using different values of discharge voltage were defined. Results of an investigations have been confirmed usefulness of Palmqyist's method for measurement of coating susceptibility to brittle cracking.

  19. The development of the process of electrophoresis deposition of the boron on aluminium substrate to be used in the construction of neutron detectors

    International Nuclear Information System (INIS)

    The development in the country of autonomous nuclear technology made it necessary to construct radiation detectors to substitute the imported ones among others the boron lined neutron detectors. For this reason was developed the process of boron electrophoresis deposition on aluminium substrate of large area for use in the construction of these neutron detectors. After the definition and optimization of the parameters involved in the process, depositions of 10B were made on cylinders to be used after wards as electrodes in gamma compensated and non-compensated ionization chambers and in proportional detectors. Prototype of ionization were designed, builted and mounted in the department of Application for Engineering and Industry (TE) of Nuclear Energy Research Institute (IPEN) belonging to the National Atomic Energy Comission (CNEN). Submited to caracterization tests at IPEN's IEA-RL reactor, they satisfied fully the technical especifications of the project. (author)

  20. Annealing of chromium oxycarbide coatings deposited by plasma immersion ion processing (PIIP) for aluminum die casting

    International Nuclear Information System (INIS)

    Chromium oxycarbide coatings have been investigated for use as non-wetting coatings for aluminum die casting. This paper examines Cr-C-O coating stability and non-wetability at elevated temperatures for extended periods. Coatings were deposited onto 304 stainless steel from chromium carbonyl [Cr(CO)6] by plasma immersion ion processing. The coatings were annealed in air at an aluminum die casting temperature of 700 deg. C up to 8 h. Coatings were analyzed using resonant ion backscattering spectroscopy, nanoindentation and pin-on-disk tribometry. Molten aluminum was used to determine coating wetting and contact angle. Results indicate that the surface oxide layer reaches a maximum thickness of 900 nm. Oxygen concentrations in the coatings increased from 24% to 34%, while the surface concentration rose to almost 45%. Hardness values ranged from 22.1 to 6.7 GPa, wear coefficients ranged from 21 to 8x10-6 mm3/Nm and contact angles ranged from 156 deg. to 127 deg