Ecological boiler modernization, feasible energy solutions

International Nuclear Information System (INIS)

Krcek, F.; Matev, M.; Sykora, J.; Chladek, J.

2005-01-01

Alstom Power, s.r.o., ALSTOM GROUP in Brno, Czech Republic is a successor of PBS (First Brno Machine Works). PBS was a well-known company in Bulgaria - mainly as Heating Power Plant (HPP) and Industrial Plant supplier of boilers, industrial steam turbines, milling systems, heat exchangers Btc. PBS has been privatised in two stages starting at1993 year. Alstom recently deals with boiler and heat exchanger products. Industrial turbine but has been sold to Siemens in 2004

Resilient monitoring systems: architecture, design, and application to boiler/turbine plant.

Science.gov (United States)

Garcia, Humberto E; Lin, Wen-Chiao; Meerkov, Semyon M; Ravichandran, Maruthi T

2014-11-01

Resilient monitoring systems, considered in this paper, are sensor networks that degrade gracefully under malicious attacks on their sensors, causing them to project misleading information. The goal of this paper is to design, analyze, and evaluate the performance of a resilient monitoring system intended to monitor plant conditions (normal or anomalous). The architecture developed consists of four layers: data quality assessment, process variable assessment, plant condition assessment, and sensor network adaptation. Each of these layers is analyzed by either analytical or numerical tools. The performance of the overall system is evaluated using a simplified boiler/turbine plant. The measure of resiliency is quantified based on the Kullback-Leibler divergence and shown to be sufficiently high in all scenarios considered.

Life cycle analysis of small scale pellet boilers characterized by high efficiency and low emissions

International Nuclear Information System (INIS)

Monteleone, B.; Chiesa, M.; Marzuoli, R.; Verma, V.K.; Schwarz, M.; Carlon, E.; Schmidl, C.; Ballarin Denti, A.

2015-01-01

Highlights: • LCA was performed on innovative small scale pellet boilers. • Pellet boilers impacts were compared to oil and natural gas boilers impacts. • Both literature and experimental data were used for life cycle analysis. • The environmental impact due to all life cycle phases was envisaged. • Sensitivity tests evidenced realistic ways for pellet boilers impact reduction. - Abstract: This study focuses on the environmental impact assessment through Life Cycle Analysis (LCA) of two innovative 10 kW pellet boilers. In particular, the second boiler represents a technological evolution of the first one developed to improve its performance in terms of efficiency and environmental impact. For both boilers, emission factors measured during laboratory tests (full load tests and specific load cycle tests representative of real life boiler operation) have been used as input data in the life cycle analysis. The SimaPro software (v.8.0.4.30) was used for the LCA and the ReCiPe Midpoint method (European version H) was chosen to assess the environmental impact of all boilers (according to LCA ISO standards). In addition, the ReCiPe Endpoint method was used to compare the final results of all 5 boilers with literature data. The pelletisation process represented the most relevant share of the overall environmental impact followed by the operational phase, the manufacturing phase and the disposal phase. A sensitivity analysis performed on the most efficient pellet boiler evidenced the variation of the boiler’s environmental impact as a function of PM10 and NO X emission factors with respect to emission factors monitored during boiler full load operation. Moreover, the reduction of the boiler’s weight and the adoption of new electronic components led to a consistent reduction (−18%) of its environmental impact with respect to the previous technology. A second LCA has been carried on for a 15 kW oil boiler, a 15 kW natural gas boiler and a 15 kW pellet boiler

Condition analysis and operating lifetime extension concepts for wind turbines

Energy Technology Data Exchange (ETDEWEB)

Korzeniewski, Thomas [GMA-Engineering GmbH, Hamburg (Germany). Business Unit Wind Energy

2014-11-01

In Germany the basis for the expansion of wind energy was already laid at the beginning of the 1990s. Hence, the first wind turbines already started to reach the end of their permitted lifetime. At that time as today the different wind turbine types were engineered for an operational lifetime of 20 years. As reliable wind turbines types were already available in the 1990s, it is technically and commercially reasonable to consider the extension of their operational lifetime. Of particular interest is the lifetime extension of wind turbine types installed in the beginning of the 2000s. During that period many wind turbine types were launched which absolutely correspond to state-of-the-art technology.

Modeling and sliding mode predictive control of the ultra-supercritical boiler-turbine system with uncertainties and input constraints.

Science.gov (United States)

Tian, Zhen; Yuan, Jingqi; Zhang, Xiang; Kong, Lei; Wang, Jingcheng

2018-05-01

The coordinated control system (CCS) serves as an important role in load regulation, efficiency optimization and pollutant reduction for coal-fired power plants. The CCS faces with tough challenges, such as the wide-range load variation, various uncertainties and constraints. This paper aims to improve the load tacking ability and robustness for boiler-turbine units under wide-range operation. To capture the key dynamics of the ultra-supercritical boiler-turbine system, a nonlinear control-oriented model is developed based on mechanism analysis and model reduction techniques, which is validated with the history operation data of a real 1000 MW unit. To simultaneously address the issues of uncertainties and input constraints, a discrete-time sliding mode predictive controller (SMPC) is designed with the dual-mode control law. Moreover, the input-to-state stability and robustness of the closed-loop system are proved. Simulation results are presented to illustrate the effectiveness of the proposed control scheme, which achieves good tracking performance, disturbance rejection ability and compatibility to input constraints. Copyright © 2018 ISA. Published by Elsevier Ltd. All rights reserved.

Combustion and regulations. Impacts of new regulations on medium-power thermal equipment (boilers, engines, turbines, dryers and furnaces); Combustion et reglementation. Incidences des nouvelles reglementations sur les equipements thermiques de moyenne puissance (chaudieres, moteurs, turbines, secheurs et fours)

Energy Technology Data Exchange (ETDEWEB)

NONE

1997-12-31

This conference is composed of 20 papers on the influence of French and European new pollution regulations on medium size thermal equipment such as boilers, engines, turbines, dryers and furnaces. It is discussed what is going to change with new regulations, how they will apply to existing plants, what will be the impact on future equipment costs. The evolution of energy suppliers and equipment manufacturers facing these new regulations is also examined: fuel substitution, improvements in turbines and engines with water injection and special chambers, diesel engine control, lean mixtures and electronic control for gas engines... Means for reducing SOx, NOx and ash emission levels in boilers are also examined

Application of the Combined Cycle LWR-Gas Turbine to PWR for NPP Life Extension Safety Upgrade and Improving Economy

International Nuclear Information System (INIS)

Kuznetsov, Yu. N.

2006-01-01

Currently, some of the most important problem for the nuclear industry are life extension, advance competitiveness and safety of aging LWR NPPs. Based on results of studies performed in the USA (Battelle Memorial Institute) and in Russia (NIKIET), a new power technology, using a combined cycle gas-turbine facility CCGT - LWR, so called TD-Cycle, can significantly help in resolution of some problems of nuclear power industry. The nuclear steam and gas topping cycle is used for re-powering a light water pressurized reactor of PWR or VVER type. An existing NPP is topped with a gas turbine facility with a heat recovery steam generator (HRSG) generating steam from waste heat. The superheated steam of high pressure (P=90-165 bar, T=500-550 C) generated in the HRSG, is expanded in a high pressure (HP) turbine for producing electricity. The HP turbine can work on one shaft with the the gas turbine or at one shaft with intermediate (IP) or low (LP) pressure parts of the main nuclear steam turbine, or with a separate electric generator. The exhausted steam from the HP turbine is injected into the steam mixer where it is mixed with the saturated steam from the NPP steam generator (SG). The mixer is intended to superheat the main nuclear steam and should be characterized by minimum losses during mixing superheated and saturated steam. Steam from the mixer superheated by 20-60 C directs to the existing IP turbine, and then, through a separator-reheater flows into the LP turbine. Feed water re-heaters of LP and HP are actually unchanged in this case. Feed water extraction to the HRSG is supplied after one of LP water heaters. This proposal is intended to re-power existing LWR NPPs. To minimize cost, the IP and LP turbines and electric generator would remain the same. The reactor thermal power and fast neutron flux to the reactor vessel would decrease by 30-50 percent of nominal values. The external peripheral row of fuel elements can be replaced with metal absorber rods to

Fouling control in biomass boilers

Energy Technology Data Exchange (ETDEWEB)

Romeo, Luis M.; Gareta, Raquel [Centro de Investigacion de Recursos y Consumos Energeticos (CIRCE), Universidad de Zaragoza, Centro Politecnico Superior, Maria de Luna, 3, 50018 Zaragoza (Spain)

2009-05-15

One of the important challenges for biomass combustion in industrial applications is the fouling tendency and how it affects to the boiler performance. The classical approach for this question is to activate sootblowing cycles with different strategies to clean the boiler (one per shift, one each six hours..). Nevertheless, it has been often reported no effect on boiler fouling or an excessive steam consumption for sootblowing. This paper illustrates the methodology and the application to select the adequate time for activating sootblowing in an industrial biomass boiler. The outcome is a control strategy developed with artificial intelligence (Neural Network and Fuzzy Logic Expert System) for optimizing the biomass boiler cleaning and maximizing heat transfer along the time. Results from an optimize sootblowing schedule show savings up to 12 GWh/year in the case-study biomass boiler. Extra steam generation produces an average increase of turbine power output of 3.5%. (author)

The creep life of superheater and reheater tubes under varying pressure conditions in operational boilers

International Nuclear Information System (INIS)

Mizen, D.C.; Plastow, B.

1975-01-01

The first of each manufacturer's 500 MW boilers supplied to the CEGB (Central Electricity Generating Board) have been subjected to an extensive programme of tests for performance optimization and safe operation. Around 250 thermocouples on superheater and reheater tubes have in each case been monitored as part of the exercise. The readings are corrected and used to compute creep rupture damage based on internationally agreed stress rupture data and a simple cumulative damage concept. Comparison of the design creep rupture life and the cumulative life consumed has in several applications been invaluable in influencing operating procedures and arranging tube modifications or replacements, so that loss of generation by creep rupture failure is minimized. (author)

Program to justify life extension of older nuclear piping systems

International Nuclear Information System (INIS)

Burr, T.K.; Dwight, J.E. Jr.; Morton, D.K.

1991-01-01

The Idaho National Engineering Laboratory (INEL) has a history of more than 40 years devoted to the operation of nuclear reactors designed for research and experiments. The Advanced Test Reactor (ATR) is one such operating reactor whose mission requires continued operation for an additional 25 years or more. Since the ATR is approaching its design life of twenty years, life extension evaluations have been initiated. Of particular importance are the associated high temperature, high pressure loop piping system supporting in--reactor experiments. Failure of this piping could challenge core safety margins. Since regulatory rules for nuclear power plant life extension are only in the formulation stage, the current technical guidance on this subject provided by the Department of Energy (DOE) or the commercial nuclear industry is incomplete. In the interim, order to assure continued safe operation of this piping beyond its initial design life, a program has been developed to provide the necessary technical justification for life extension. This paper describes a program that establishes Section 11 of the ASME Boiler and Pressure Vessel Code as the governing criteria document, retains B31.1 as the Code of record for Section 11 activities, specifies additional inservice inspection requirements more strict than Section 11, and relies heavily on flaw detection and fracture mechanics evaluations. 18 refs., 2 figs

Water Boiler Change-Over in Mini-TPP Mode

Directory of Open Access Journals (Sweden)

B. A. Bayrashevsky

2011-01-01

Full Text Available The paper considers water boiler modernization by its change-over in mini-TPP mode with an expansion tank and a heating turbine of small capacity.  A software complex permitting to evaluate competitive ability of such water boiler modernization in comparison with a cogeneration plant.

Comparative Evaluation of Integrated Waste Heat Utilization Systems for Coal-Fired Power Plants Based on In-Depth Boiler-Turbine Integration and Organic Rankine Cycle

Directory of Open Access Journals (Sweden)

Shengwei Huang

2018-01-01

Full Text Available To maximize the system-level heat integration, three retrofit concepts of waste heat recovery via organic Rankine cycle (ORC, in-depth boiler-turbine integration, and coupling of both are proposed, analyzed and comprehensively compared in terms of thermodynamic and economic performances. For thermodynamic analysis, exergy analysis is employed with grand composite curves illustrated to identify how the systems are fundamentally and quantitatively improved, and to highlight key processes for system improvement. For economic analysis, annual revenue and investment payback period are calculated based on the estimation of capital investment of each component to identify the economic feasibility and competitiveness of each retrofit concept proposed. The results show that the in-depth boiler-turbine integration achieves a better temperature match of heat flows involved for different fluids and multi-stage air preheating, thus a significant improvement of power output (23.99 MW, which is much larger than that of the system with only ORC (6.49 MW. This is mainly due to the limitation of the ultra-low temperature (from 135 to 75 °C heat available from the flue gas for ORC. The thermodynamic improvement is mostly contributed by the reduction of exergy destruction within the boiler subsystem, which is eventually converted to mechanical power; while the exergy destruction within the turbine system is almost not changed for the three concepts. The selection of ORC working fluids is performed to maximize the power output. Due to the low-grade heat source, the cycle with R11 offers the largest additional net power generation but is not significantly better than the other preselected working fluids. Economically, the in-depth boiler-turbine integration is the most economic completive solution with a payback period of only 0.78 year. The ORC concept is less attractive for a sole application due to a long payback time (2.26 years. However, by coupling both

A dynamic model used for controller design of a coal fired once-through boiler-turbine unit

International Nuclear Information System (INIS)

Liu, Ji-Zhen; Yan, Shu; Zeng, De-Liang; Hu, Yong; Lv, You

2015-01-01

Supercritical OTB (once-through boiler) units with high steam temperature and pressure have been widely used in modern power plants due to their high cycle efficiency and less emissions. To ensure the effective operation of such power generation systems, it is necessary to build a model for the design of the overall control system. There are already detailed models of once-through boilers; however, their complexity prevents them from being applied in the controller design. This study describes a lumped parameter dynamic model that has a relatively low complexity while faithfully capturing the essential overall plant dynamics. The model structure was derived by fundamental physical laws utilizing reasonable simplifications and data analysis to avoid the phase transition position problem. Parameter identification for the model structure was completed using operational data from a 1000 MW ultra-supercritical OTB. The model was determined to be reasonable by comparison tests between computed data and measured data for both steady and dynamic states. The simplified model is verified to have appropriate fidelity in control system design to achieve effective and economic operation of the unit. - Highlights: • A simplified dynamic model of once-through boiler-turbine unit is given. • The essential dynamics of active power and throttle pressure is presented. • The change of phase transition position is avoided in modeling process. • The model has appropriate complexity and fidelity for controller design.

The Effect of Upscaling and Performance Degradation on Onshore Wind Turbine Lifetime Extension Decision Making

Science.gov (United States)

Rubert, T.; McMillan, D.; Niewczas, P.

2017-11-01

Ever greater rated wind turbine generators (WTGs) are reaching their end of design life in the near future. In addition, first research approaches quantified the impact of long-term performance degradation of WTGs. As a consequence, this work is aimed at discussing and analysing the impact of upscaling and performance degradation on the economics of wind turbine lifetime extension. Findings reveal that the lifetime extension levelised cost of energy (LCOE2) of an 18 MW wind farm comprising of 0.5 MW rated WTGs are within the order of £23.52 per MWh. Alternatively, if the same wind farm consists of fewer 2 or 3 MW WTGs, the LCOE2 reduces to £16.56 or £15.49 per MWh, respectively. Further, findings reveal that an annual performance degradation of 1.6% (0.2%) increases LCOE2 by 34-41% (3.6-4.3%).

Model-free adaptive control of supercritical circulating fluidized-bed boilers

Science.gov (United States)

Cheng, George Shu-Xing; Mulkey, Steven L

2014-12-16

A novel 3-Input-3-Output (3.times.3) Fuel-Air Ratio Model-Free Adaptive (MFA) controller is introduced, which can effectively control key process variables including Bed Temperature, Excess O2, and Furnace Negative Pressure of combustion processes of advanced boilers. A novel 7-input-7-output (7.times.7) MFA control system is also described for controlling a combined 3-Input-3-Output (3.times.3) process of Boiler-Turbine-Generator (BTG) units and a 5.times.5 CFB combustion process of advanced boilers. Those boilers include Circulating Fluidized-Bed (CFB) Boilers and Once-Through Supercritical Circulating Fluidized-Bed (OTSC CFB) Boilers.

Leak detection evaluation of boiler tube for power plant using acoustic emission

International Nuclear Information System (INIS)

Lee, Sang Guk; Chung, Min Hwa; Nam, Ki Woo

2001-01-01

Main equipment of thermal power plant, such as boiler and turbine, are designed and manufactured by domestic techniques. And also the automatic control facilities controlling the main equipment are at the applying step of the localization. and many parts of BOP(Balance Of Plant) equipment are utilizing, localized. But because the special equipment monitoring the operation status of the main facilities such as boiler and turbine are still dependent upon foreign technology and especially boiler tube leak detection system is under the initial step of first application to newly-constructed plants and the manufacturing and application are done by foreign techniques mostly, fast localization development is required. Therefore, so as to study and develop boiler tube leak detection system, we performed studying on manufacturing, installation in site, acoustic emission(AE) signal analysis and discrimination etc. As a result of studying on boiler tube leak detection using AE, we conformed that diagnosis for boiler tube and computerized their trend management is possible, and also it is expected to contribute to safe operation of power generation facilities.

A genuine nonlinear approach for controller design of a boiler-turbine system.

Science.gov (United States)

Yang, Shizhong; Qian, Chunjiang; Du, Haibo

2012-05-01

This paper proposes a genuine nonlinear approach for controller design of a drum-type boiler-turbine system. Based on a second order nonlinear model, a finite-time convergent controller is first designed to drive the states to their setpoints in a finite time. In the case when the state variables are unmeasurable, the system will be regulated using a constant controller or an output feedback controller. An adaptive controller is also designed to stabilize the system since the model parameters may vary under different operating points. The novelty of the proposed controller design approach lies in fully utilizing the system nonlinearities instead of linearizing or canceling them. In addition, the newly developed techniques for finite-time convergent controller are used to guarantee fast convergence of the system. Simulations are conducted under different cases and the results are presented to illustrate the performance of the proposed controllers. Copyright © 2011 ISA. Published by Elsevier Ltd. All rights reserved.

Extension of the Laufenburg power station on the Rhine with STRAFLO turbines

Energy Technology Data Exchange (ETDEWEB)

Ruoss, R.; Gyenge, J.; Fischer, F.

1988-01-01

The Laufenburg power station on the Rhine built at the beginning of this century, after a previous modernisation (increase in output from 40 to 81 MW), was now extended to a total output of 106 MW in a further modernisation phase. The existing Francis turbines are being replaced by 10 STRAFLO turbines. There is a generously illustrated report on the advantages of the STRAFLO solution and on the two previous stages of building and extension (tables of basic figures for machines, extension water flow, height of head, gross and house service power, average annual output) and on details of the contruction of the STRAFLO turbines (rotor, bearings, windings, seals, wall rings, oil supply, braking device, choice of material). (HWJ).

A case of industrial safety appraisal for extension of service life of GTK-10-4 gas turbines used at gas transmission stations

Science.gov (United States)

Rybnikov, A. I.; Kovalev, A. G.; Kryukov, I. I.; Leont'ev, S. A.; Moshnikov, A. V.

2017-04-01

It is shown that the extended life and enhanced operational reliability of parts and subassemblies of the most popular GTK-10-4 gas transmission plants are determined by the enhanced efficiency of the control over technical condition and operational safety of turbine plants in conformity with industrial safety requirements imposed on gas pipeline compressor stations. It has been established that the materials of parts and subassemblies of gas turbine plants with different, especially with maximal operating time, shall be exposed to NDT for the purpose of determining the actual mechanical characteristics of these materials with different operating time and calculating residual life. The analysis of damageability and operating conditions has helped to identify parts and subassemblies for repair or replacement with the highest frequency of unacceptable defects. These parts and subassemblies have been shown to include base members of the axial compressor (AC), a turbine housing, an axial compressor rotor, high- and low-pressure turbine (HPT and LPT) discs, a 12-part holder, the housing of the holder of HPT and LPT guiding blades, a sealed baffler, and working and guiding AC, LPT and HPT blades. The most typical operational defects have been enumerated and analyzed. It has been determined that the primary task of the industrial safety appraisal for extending the life of GTK-10-4 with limit-exceeding operating time is to thoroughly examine HPT and LPT discs with more than 130,000 hours of operating time and establish by DT methods characteristics of materials for evaluation, taking account of their degradation, and residual life of critical turbine elements. In addition, it has been shown that the service life of HP turbine discs can be extended by replacing the disc material (EP-428 12% chromium steel) with a material with a higher linear expansion factor that somewhat exceeds the expansion factor of EI-893 nickel alloy used to melt out working blades.

Failure analysis of boiler tube

International Nuclear Information System (INIS)

Mehmood, K.; Siddiqui, A.R.

2007-01-01

Boiler tubes are energy conversion components where heat energy is used to convert water into high pressure superheated steam, which is then delivered to a turbine for electric power generation in thermal power plants or to run plant and machineries in a process or manufacturing industry. It was reported that one of the tubes of a fire-tube boiler used in a local industry had leakage after the formation of pits at the external surface of the tube. The inner side of the fire tube was working with hot flue gasses with a pressure of 10 Kg/cm/sup 2/ and temperature 225 degree C. The outside of the tube was surrounded by feed water. The purpose of this study was to determine the cause of pits developed at the external surface of the failed boiler tube sample. In the present work boiler tube samples of steel grade ASTM AI61/ASTM A192 were analyzed using metallographic analysis, chemical analysis, and mechanical testing. It was concluded that the appearance of defects on the boiler tube sample indicates cavitation type corrosion failure. Cavitation damage superficially resembled pitting, but surface appeared considerably rougher and had many closely spaced pits. (author)

Residual life assessment of thick wall boiler parts

International Nuclear Information System (INIS)

Mehdizadeh, M.; Rayatpour, M.

2004-01-01

Thick wall components of boiler, such as headers, main steam lines and hot reheat lines, operate at high temperature and stress condition. This condition makes various failure mechanisms to activate during service exposure that gradually deteriorate the microstructure of components. Consequently, knowing about metallurgical condition and remaining life sensitive components particularly in power plants with at least 100,000 her life time is of considerable importance. In this regard, to eliminate unexpected interruptions and reduce the repairing costs, life assessment technology is being used. Various life assessment methods have been developed for power plants components and entered industrial fields. In the present work, remaining life of drums, headers and main steam lines of a power plant were evaluated, using microstructural, hardness changes and dimensional checking methods with non destructive tests. The results show that, the components have appropriate condition according to their service life. Further more, it was revealed that hardness evaluation technique is not a reliable evaluation criteria and various methods should be used for accurate life assessment

Boiler tube failure prevention in fossil fired boilers

International Nuclear Information System (INIS)

Townsend, R.D.

1993-01-01

It is the common experience of power generating companies worldwide that the main causes of forced outages on power plant are those due to boiler tube failures on fossil units. The main reason for the large number of failures are the severe environmental conditions in fossil boilers as the effects of stress, temperature, temperature gradients, corrosion, erosion and vibration combine to produce degradation of the tube steel. Corrosion by oxidation, by combustion products and by impure boiler water can significantly reduce the tube wall thickness and result in failure of a tube many years before its designed service life. Errors can also occur in the design manufacturer, storage, operation, and maintenance of boiler tubing and the wrong material installed in a critical location can lead to premature failure. Altogether, experts in the US and UK, from many different disciplines, have identified seven broad categories of boiler tube failure mechanisms. 1 tab., 2 figs

Life Management Technique of Thermal Fatigue for SMST Boiler Tube at Different Heating Zone Using Smithy Furnace

OpenAIRE

Shekhar Pal,; Pradeep Suman

2014-01-01

This paper highlights on the evaluation of thermal fatigue failure for SMST (Salzgitter Mannesmann strain less boiler tube) DMV 304 HCu boiler tube using life management technique by using of smithy furnace. Boiler tubes are highly affected by operating conditions like, high temperature and high pressure. So it needs periodic checking for the purpose of safety and health assessment of the plant. So using this technique we can identify the degradation of tubes at microstructure...

Nuclear reactors with auxiliary boiler circuit

International Nuclear Information System (INIS)

George, B.V.; Cook, R.K.

1976-01-01

A gas-cooled nuclear reactor has a main circulatory system for the gaseous coolant incorporating one or more main energy converting units, such as gas turbines, and an auxiliary circulatory system for the gaseous coolant incorporating at least one steam generating boiler arranged to be heated by the coolant after its passage through the reactor core to provide steam for driving an auxiliary steam turbine, such an arrangement providing a simplified start-up procedure also providing emergency duties associated with long term heat removal on reactor shut down

A creep life assessment method for boiler pipes using small punch creep test

International Nuclear Information System (INIS)

Izaki, Toru; Kobayashi, Toshimi; Kusumoto, Junichi; Kanaya, Akihiro

2009-01-01

The small punch creep (SPC) test is considered as a highly useful method for creep life assessment for high temperature plant components. SPC uses miniature-sized specimens and does not cause any serious sampling damages, and its assessment accuracy is at a high level. However, in applying the SPC test to the residual creep life assessment of the boiler in service, there are some issues to be studied. In order to apply SPC test to the residual creep life assessment of the 2.25Cr-1Mo steel boiler pipe, the relationship between uniaxial creep stress and the SPC test load has been studied. The virgin material, pre-crept, weldment and service aged samples of 2.25Cr-1Mo steel were tested. It was confirmed that the relationship between uniaxial creep stress and the SPC test load at the same rupture time can be described as a single straight line independent of test conditions and materials. Therefore a life assessment is possible by using SPC test in place of uniaxial creep tests. The creep life assessment using SPC was applied to actual thermal power plant components which are in service.

A study on the leak monitoring of boiler tube in power plants

International Nuclear Information System (INIS)

Lee, Sang Guk

2002-01-01

Main equipment of thermal power plant, such as boiler and turbine, are designed and manufactured by domestic techniques. But the special equipments monitoring the operation status of these main facilities are still dependent upon foreign technology. Therefore, so as to develop boiler tube leak detection system, we performed studying on manufacturing, installation in site, Acoustic Emission (AE) signal analysis and discrimination etc. As result of studying on boiler tube leak detection using AE, we conformed that diagnosis for boiler tube and computerized their trend management is possible, and also it is expected to contribute to safe operation of power plant facilities

Wind Turbine Blades: An End of Life Perspective

DEFF Research Database (Denmark)

Beauson, Justine; Brøndsted, Povl

2016-01-01

In 2016, the first offshore windfarm constructed in the world—located in Denmark, near Ravnsborg—is turning 25 years old, and will soon be decommissioned. After decommissioning, most of the material of the turbine can be recycled; only the composite materials found in the blades represent...... a challenge. This part looks at end of life solutions for this material. Wind turbine blade structure and material are described. The ends of life solutions existing and under development are detailed....

Nuclear plant life extension

International Nuclear Information System (INIS)

Negin, C.A.

1989-01-01

The nuclear power industry's addressing of life extension is a natural trend in the maturation of this technology after 20 years of commercial operation. With increasing emphasis on how plants are operated, and less on how to build them, attention is turning on to maximizing the use of these substantial investments. The first studies of life extension were conducted in the period from 1978 and 1982. These were motivated by the initiation, by the Nuclear Regulatory Commission (NRC), of studies to support decommissioning rulemaking. The basic conclusions of those early studies that life extension is feasible and worth pursuing have not been changed by the much more extensive investigations that have since been conducted. From an engineering perspective, life extension for nuclear plants is fundamentally the same as for fossil plants

Life extension and replacement management for RAPS type steam generators

International Nuclear Information System (INIS)

Arya, R.C.; Rastogi, A.K.

1996-01-01

The steam generating equipment in first four units of Indian PHWRs Rajasthan Atomic Power Station (RAPS) 1-2 and Madras Atomic Power Station (MAPS) 1-2 are hairpin type and comprise of eight boiler assemblies. Each assembly consists of identical, single pass, inverted and vertical hairpin heat exchangers (10 for RAPS and 11 for MAPS) containing 195 monel-400 U tubes of 12.7 mm dia x 1.242 mm thick. The hot heavy water flows through these tubes and imparts heat to feed, light demineralized water entering the shell at the bottom of preheat leg. The heat is generated on the outer surface of the tubes. Details of studies carried out for life extension and replacement management for RAPS type steam generators are given. 1 fig., 5 tabs

Hybrid system for fouling control in biomass boilers

Energy Technology Data Exchange (ETDEWEB)

Romeo, Luis M.; Gareta, Raquel [Centro de Investigacin de Recursos y Consumos Energeticos (CIRCE), Universidad de Zaragoza, Centro Politecnico Superior, Mareda de Luna, 3, Zaragoza 50018, (Spain)

2006-12-15

Renewable energy sources are essential paths towards sustainable development and CO{sub 2} emission reduction. For example, the European Union has set the target of achieving 22% of electricity generation from renewable sources by 2010. However, the extensive use of this energy source is being avoided by some technical problems as fouling and slagging in the surfaces of boiler heat exchangers. Although these phenomena were extensively studied in the last decades in order to optimize the behaviour of large coal power boilers, a simple, general and effective method for fouling control has not been developed. For biomass boilers, the feedstock variability and the presence of new components in ash chemistry increase the fouling influence in boiler performance. In particular, heat transfer is widely affected and the boiler capacity becomes dramatically reduced. Unfortunately, the classical approach of regular sootblowing cycles becomes clearly insufficient for them. Artificial Intelligence (AI) provides new means to undertake this problem. This paper illustrates a methodology based on Neural Networks (NNs) and Fuzzy-Logic Expert Systems to select the moment for activating sootblowing in an industrial biomass boiler. The main aim is to minimize the boiler energy and efficiency losses with a proper sootblowing activation. Although the NN type used in this work is well-known and the Hybrid Systems had been extensively used in the last decade, the excellent results obtained in the use of AI in industrial biomass boilers control with regard to previous approaches makes this work a novelty. (Author)

Remaining Life Estimation Of Secondary Superheater Outlet On Industrial Electrical Boiler

International Nuclear Information System (INIS)

Soedardjo; Andryansyah; Arhatari, B.D.; Natsir, Muhammad; Triyadi, Ari; Farokhi

2001-01-01

Remaining life estimation of secondary superheater header outlet (SSHO) on industrial electrical boiler has been carried out. Estimation conducted by the observation of microstructure cavitation development based on Neubauer and Wedel theory. The result is available for isolated cavitation development present yet. That Secondary Superheater Outlet component is in good condition after 14 years operated and predicted could be operated for 36 years again

Combined cogeneration equipment containing gas turbine using low sulphur heavy stock as fuel

Energy Technology Data Exchange (ETDEWEB)

Taguchi, Goro; Ishiki, Katsuhiko

1988-03-10

This paper describes the combined cogeneration in Chemical and Plastics Co. Madras (India) which uses low sulphur heavy stock (LSHS) as a fuel. By the combined cogeneration of gas turbine and boiler steam turbine power generation, the exhaust from the steam turbine is supplied to the factory as a process steam. This equipment has a capacity of 4835 kW in overall generation power and 23.5 tons/hrs. in steam evaporation. The gas turbine system is equipped with an axial-flow, 11 step compressor, an axial flow, 4 step turbine, and a single-can back flow combustor fixed to the intermediate casing. The temperature of the exhaust from the gas turbine is 542/sup 0/C. Low quality LSHS when burned exerts no influence on the service life of the turbine blades. The boiler is a horizontal bent pipe, forced circulation type, and the steam turbine is a back pressure control type. The fuel is treated with a horizontal, two drum, electrostatic separator to which a demulsifier is supplied, to be separated into oil and water. As to the vanadium salts contained in the fuels, a chemical liquid containing MgO as a major ingredient is added to the fuel prior to the combustion. Thereby, the melting temperature of the vanadium oxide is enhanced, which serves for prevention of the melting and adhesion of the vanadium oxide to the gas turbine. LSHS is a residual oil produced by the ordinary pressure distillation of India-produced crude oil, has a sulphur content of 1.75%, and is solid at room temperature. Attention should be paid to clogging of the pipings. The overall efficiency is 80%. The combined cogeneration can be coordinated with load variations of 10 - 20%. (12 figs, 1 tab)

Natural gas mini-power plant constituted by superadiabatic boiler and Tesla turbine; Desenvolvimento de uma micro-termoeletrica a gas natural constituida de caldeira superadiabatica e turbina Tesla

Energy Technology Data Exchange (ETDEWEB)

Barcellos, William M.; Souza, Luis C.E.O de; Couras, Daut de J.P.; Carvalho, Bruno O. de [Universidade Federal do Ceara (UFC), Fortaleza, CE (Brazil)

2008-07-01

Environmental impacts from combustion processes, in addition to fuel supply problems, have restricted the use intensification of natural gas thermoelectric, under rigorous action of the control and inspection institutions about emissions. The demand for decentralized energy generation systems has motivated the innovator technology development and, therefore, a diminished natural gas thermoelectric prototype has been developed by the Federal University of Ceara. This prototype utilizes non-conventional technologies: 'Superadiabatic Boiler' and 'Tesla Turbine', in which theoretical and experimental studies are performed. That novel boiler model presents lesser specific consumption and CO and NOx emission levels. A not well known concept at industry is implemented into that project, 'Porous Media Combustion', which modifies the combustion process phenomena. The turbine presents operational robustness and versatility because it allows wide rotation range and simple adaptation to commercial generators. Project parameters are investigated, such as: torque and power-weigh and geometry ratios. That micro-thermoelectric shows potential for the self-sustainable development of geographically distant communities and for co-generation at industry. It is possible to serve to low power energetic demands without requiring much professional experience for operation and maintenance. (author)

Embodied energy and environmental impacts of a biomass boiler: a life cycle approach

Directory of Open Access Journals (Sweden)

Sonia Longo

2015-05-01

Full Text Available The 2030 policy framework for climate and energy, proposed by the European Commission, aims towards the reduction of European greenhouse gas emissions by 40% in comparison to the 1990 level and to increase the share of renewable energy of at least the 27% of the European's energy consumption of 2030. The use of biomass as sustainable and renewable energy source may be a viable tool for achieving the above goals. However, renewable energy technologies are not totally clean because they cause energy and environmental impacts during their life cycle, and in particular they are responsible of air pollutant emissions. In this context, the paper assesses the energy and environmental impacts of a 46 kW biomass boiler by applying the Life Cycle Assessment methodology, as regulated by the international standards of series ISO 14040, ISO 21930 and EN 15804. The following life-cycle steps are included in the analysis: raw materials and energy supply, manufacturing, installation, operation, transport, and end-of-life. The results of the analysis, showing a life-cycle primary energy consumption of about 2,622 GJ and emissions of about 21,664 kg CO2eq, can be used as a basis for assessing the real advantages due to the use of biomass boilers for heating and hot water production.

Control of Flow Separation on a Turbine Blade by Utilizing Tail Extensions

National Research Council Canada - National Science Library

Murawski, C

1999-01-01

.... The axial chord of the blades was varied using tail extenders from 0% to 15% beyond design. The effects of Reynolds number on a low pressure turbine cascade blade with tail extensions was investigated...

Contribution to life-time predictions of gas turbine components under cyclic load

Energy Technology Data Exchange (ETDEWEB)

Hoelscher, R.

1982-02-15

The low cycle fatique life of gas turbine components is analysed using the turbine blade of the ATAR 101 F jet engine turbine as example. The results show that, among other things thermal stresses during start-up and shut-off cause considerable damage to the material. Tests using a model rig showed that damage caused by material creep and LCF-mechanisms stongly depended on cyclic parameters such as temperature, temperature development, and power etc. Two long-term tests confirm that the Manson model can be used to give a reasonable prediction of turbine blade life.

Laser shock peening of steam turbine blade for enhanced service life

Indian Academy of Sciences (India)

2014-02-13

Feb 13, 2014 ... Fretting-fatigue is an important factor influencing service life of turbine blades. The present paper describes laser shock peening of potential crack nucleation site in the root region of steam turbine blade for its enhanced service life. The experimental study, performed with an in-house developed 2.5 J/7 ns ...

Determination of Turbine Blade Life from Engine Field Data

Science.gov (United States)

Zaretsky, Erwin V.; Litt, Jonathan S.; Hendricks, Robert C.; Soditus, Sherry M.

2013-01-01

It is probable that no two engine companies determine the life of their engines or their components in the same way or apply the same experience and safety factors to their designs. Knowing the failure mode that is most likely to occur minimizes the amount of uncertainty and simplifies failure and life analysis. Available data regarding failure mode for aircraft engine blades, while favoring low-cycle, thermal-mechanical fatigue (TMF) as the controlling mode of failure, are not definitive. Sixteen high-pressure turbine (HPT) T-1 blade sets were removed from commercial aircraft engines that had been commercially flown by a single airline and inspected for damage. Each set contained 82 blades. The damage was cataloged into three categories related to their mode of failure: (1) TMF, (2) Oxidation/erosion (O/E), and (3) Other. From these field data, the turbine blade life was determined as well as the lives related to individual blade failure modes using Johnson-Weibull analysis. A simplified formula for calculating turbine blade life and reliability was formulated. The L10 blade life was calculated to be 2427 cycles (11 077 hr). The resulting blade life attributed to O/E equaled that attributed to TMF. The category that contributed most to blade failure was Other. If there were no blade failures attributed to O/E and TMF, the overall blade L(sub 10) life would increase approximately 11 to 17 percent.

A small capacity co generative gas-turbine plant in factory AD 'Komuna' - Skopje (Macedonia)

International Nuclear Information System (INIS)

Dimitrov, Konstantin; Armenski, Slave; Tashevski, Done

2000-01-01

The factory AD 'Komuna' -Skopje (Macedonia), has two steam block boilers, type ST 800 for steam production for process and space heating. The factory satisfies the electricity needs from the national grid. By the use of natural gas like fuel it is possible to produce electrical energy in its own co generative gas turbine plant. In this article, a co generative plant with small-scale gas turbine for electricity production is analyzed . The gas from gas turbine have been introduce in the steam block boiler. Also, a natural gas consumption, the electricity production, total investment and payback period of investment are determined. (Authors)

Determination of Remaining Useful Life of Gas Turbine Blade

Directory of Open Access Journals (Sweden)

Meor Said Mior Azman

2016-01-01

Full Text Available The aim of this research is to determine the remaining useful life of gas turbine blade, using service-exposed turbine blades. This task is performed using Stress Rupture Test (SRT under accelerated test conditions where the applied stresses to the specimen is between 400 MPa to 600 MPa and the test temperature is 850°C. The study will focus on the creep behaviour of the 52000 hours service-exposed blades, complemented with creep-rupture modelling using JMatPro software and microstructure examination using optical microscope. The test specimens, made up of Ni-based superalloy of the first stage turbine blades, are machined based on International Standard (ISO 24. The results from the SRT will be analyzed using these two main equations – Larson-Miller Parameter and Life Fraction Rule. Based on the results of the remaining useful life analysis, the 52000h service-exposed blade has the condition to operate in the range of another 4751 hr to 18362 hr. The microstructure examinations shows traces of carbide precipitation that deteriorate the grain boundaries that occurs during creep process. Creep-rupture life modelling using JMatPro software has shown good agreement with the accelerated creep rupture test with minimal error.

High Efficiency - Reduced Emissions Boiler Systems for Steam, Heat, and Processing

Science.gov (United States)

2012-07-01

enable energy saving necessary for obtaining Energy Star certification for the whole boiler system. Widespread boiler control updates could be possible...adaptability to different boiler and oil/gas burner configurations, and extensibility to operation with nonconventional fuels (e.g., biogas and syngas...typically operating below or slightly above 80%. Higher efficiency improvements can certainly be obtained via boiler replacement and adoption of

Influence of coating quality on the service life of land-based gas turbine blades

Energy Technology Data Exchange (ETDEWEB)

Cheruvu, N.S. [Southwest Research Institute, San Antonio (United States)

2007-06-15

The land-based gas turbine blades operate at severe operating conditions: higher metal temperatures and stresses, and severe duty cycles. Metallic coatings with or without a top ceramic coating have been used to protect the turbine blades. The durability of the coating system is one of the prime life-limiting factors of modem gas turbine blades. The quality of the coating plays a critical role on the coating life. This paper discusses the failure mechanisms of the coatings and describes how the quality of the coating affects the service life of a gas turbine blade. A few case studies are presented in the paper. (orig.)

Integrated approach for stress based lifing of aero gas turbine blades

Science.gov (United States)

Abu, Abdullahi Obonyegba

In order to analyse the turbine blade life, the damage due to the combined thermal and mechanical loads should be adequately accounted for. This is more challenging when detailed component geometry is limited. Therefore, a compromise between the level of geometric detail and the complexity of the lifing method to be implemented would be necessary. This research focuses on how the life assessment of aero engine turbine blades can be done, considering the balance between available design inputs and adequate level of fidelity. Accordingly, the thesis contributes to developing a generic turbine blade lifing method that is based on the engine thermodynamic cycle; as well as integrating critical design/technological factors and operational parameters that influence the aero engine blade life. To this end, thermo-mechanical fatigue was identified as the critical damage phenomenon driving the life of the turbine blade.. The developed approach integrates software tools and numerical models created using the minimum design information typically available at the early design stages. Using finite element analysis of an idealised blade geometry, the approach captures relevant impacts of thermal gradients and thermal stresses that contribute to the thermo-mechanical fatigue damage on the gas turbine blade. The blade life is evaluated using the Neu/Sehitoglu thermo-mechanical fatigue model that considers damage accumulation due to fatigue, oxidation, and creep. The leading edge is examined as a critical part of the blade to estimate the damage severity for different design factors and operational parameters. The outputs of the research can be used to better understand how the environment and the operating conditions of the aircraft affect the blade life consumption and therefore what is the impact on the maintenance cost and the availability of the propulsion system. This research also finds that the environmental (oxidation) effect drives the blade life and the blade coolant

Life extension economic analysis

International Nuclear Information System (INIS)

Smithling, A.P.

1992-01-01

Life extension economic analyses of fossil fueled power plants need the development of consistent methods which consider the capital costs associated with component replacement or repair and estimates of normal station capital expenditures over the units remaining life. In order to link capital and production costs, Niagra Mohawk Power Corp. develops most and worst cases. A most case includes capital components that would definitely need replacement or modification for life extension. The worst case scenario contains must case capital costs plus various components which may need replacement or modification. In addition, two forecasted conditions are used, base case capacity and low capacity

Multivariable robust adaptive sliding mode control of an industrial boiler-turbine in the presence of modeling imprecisions and external disturbances: A comparison with type-I servo controller.

Science.gov (United States)

Ghabraei, Soheil; Moradi, Hamed; Vossoughi, Gholamreza

2015-09-01

To guarantee the safety and efficient performance of the power plant, a robust controller for the boiler-turbine unit is needed. In this paper, a robust adaptive sliding mode controller (RASMC) is proposed to control a nonlinear multi-input multi-output (MIMO) model of industrial boiler-turbine unit, in the presence of unknown bounded uncertainties and external disturbances. To overcome the coupled nonlinearities and investigate the zero dynamics, input-output linearization is performed, and then the new decoupled inputs are derived. To tackle the uncertainties and external disturbances, appropriate adaption laws are introduced. For constructing the RASMC, suitable sliding surface is considered. To guarantee the sliding motion occurrence, appropriate control laws are constructed. Then the robustness and stability of the proposed RASMC is proved via Lyapunov stability theory. To compare the performance of the purposed RASMC with traditional control schemes, a type-I servo controller is designed. To evaluate the performance of the proposed control schemes, simulation studies on nonlinear MIMO dynamic system in the presence of high frequency bounded uncertainties and external disturbances are conducted and compared. Comparison of the results reveals the superiority of proposed RASMC over the traditional control schemes. RAMSC acts efficiently in disturbance rejection and keeping the system behavior in desirable tracking objectives, without the existence of unstable quasi-periodic solutions. Copyright © 2015 ISA. Published by Elsevier Ltd. All rights reserved.

Materials and boiler rig testing to support chemical cleaning of once-through AGR boilers

International Nuclear Information System (INIS)

Tice, D.R.; Platts, N.; Raffel, A.S.; Rudge, A.

2002-01-01

An extensive programme of work has been carried out to evaluate two candidate inhibited cleaning solutions for possible implementation on plant, which would be the first chemical clean of an AGR boiler. The two candidate cleaning solutions considered were a Stannine-inhibited citric acid/formic acid mixture (GOM106) and inhibited hydrofluoric acid. Citric acid-based cleaning processes are widely used within the UK Power Industry. The GOM106 solution, comprising a mixture of 3% citric acid, 0.5% formic acid and 0.05% Stannine LTP inhibitor, buffered with ammonia to pH 3.5, was developed specifically for the AGR boilers during the 1970's. Although a considerable amount of materials testing work was carried out by British Energy's predecessor companies to produce a recommended cleaning procedure there were some remaining concerns with the use of GOM106, from these earlier studies, for example, an increased risk of pitting attack associated with the removal of thick 9Cr oxide deposits and a risk of unacceptable damage in critical locations such as the upper transition joints and other weld locations. Hence, additional testing was still required to validate the solution for use on plant. Inhibited hydrofluoric acid (HFA) was also evaluated as an alternative reagent to GOM106. HFA has been used extensively for cleaning mild and low'alloy steel boiler tubes in fossil-fired plant in the UK and elsewhere in Europe and is known to remove oxide quickly. Waste treatment is also easier than for the GOM106 process and some protection against damage to the boiler tube materials is provided by complexing of fluoride with ferric ion. Validation of the potential reagents and inhibitors was achieved by assessing the rate and effectiveness of oxide removal from specimens of helical boiler tubing and welds, together with establishing the extent of any metal loss or localised damage. The initial materials testing resulted in the inhibited ammoniated citric / formic acid reagent being

Wind Turbine Design Guideline DG03: Yaw and Pitch Rolling Bearing Life

Energy Technology Data Exchange (ETDEWEB)

Harris, T.; Rumbarger, J. H.; Butterfield, C. P.

2009-12-01

This report describes the design criteria, calculation methods, and applicable standards recommended for use in performance and life analyses of ball and roller (rolling) bearings for yaw and pitch motion support in wind turbine applications. The formulae presented here for rolling bearing analytical methods and bearing-life ratings are consistent with methods in current use by wind turbine designers and rolling-bearing manufacturers.

Application of the combined cycle LWR-gas turbine to PWR for NPP life extension, safety upgrade and improving economy

International Nuclear Information System (INIS)

Kuznetsov, Yu.N.; Gabaraev, B.A.

2002-01-01

Full text: The unconventional technology to extend the lifetime for the NPPs now in operation and make a construction of new NPPs cheaper - erection of steam-gas toppings to the nuclear power units - is considered in the paper. Application of the steam-gas toppings permits through reducing power of ageing reactors to extend lifetime of nuclear power unit, enhance its safety and at the same time to keep full load operation of NPP turbine and other balance-of-plant equipment. Proposed technology is examined for Russian VVER-440 reactor as an example and, also, as a pilot project, for Russian boiling VK-50 reactor now in operation Application of the steam-gas topping permits: extend the service life of ageing VVER-440 reactor by 10...15 years; use the turbine and other NPP balance-of-plant equipment at full power; increase the efficiency of combined cycle up to 48% and more; enhance the safety of NPP operation; utilize NPP balance-of-plant equipment after reactor decommissioning; perform the cost-effective operation in maneuvering modes; increase capacity factor of the plant. The construction of pilot project on the basis of the VK-50 reactor will allow not only to demonstrate new technology but also to attain appreciable economic effect including that obtained due to using the available reserves of the NPP turbine. (author)

Investigation into the effects of operating conditions and design parameters on the creep life of high pressure turbine blades in a stationary gas turbine engine

OpenAIRE

Eshati, Samir; Abu, Abdullahi; Laskaridis, Panagiotis; Haslam, Anthony

2011-01-01

A physics–based model is used to investigate the relationship between operating conditions and design parameters on the creep life of a stationary gas turbine high pressure turbine (HPT) blade. A performance model is used to size the blade and to determine its stresses. The effects of radial temperature distortion, turbine inlet temperature, ambient temperature and compressor degradation on creep life are then examined. The results show variations in creep life and failure locat...

Managing BWR plant life extension

International Nuclear Information System (INIS)

Ianni, P.W.; Kiss, E.

1985-01-01

Recent studies have confirmed that extending the useful life of a large nuclear plant can be justified with very high cost benefit ratio. In turn, experience with large power plant systems and equipment has shown that a well-integrated and -managed plan is essential in order to achieve potential economic benefits. Consequently, General Electric's efforts have been directed at establishing a life extension plan that considers alternative options and cost-effective steps that can be taken in early life, those appropriate during middle life, and those required in late life. This paper briefly describes an approach designed to provide the plant owner a maximum of flexibility in developing a life extension plan

Chemical cleaning of UK AGR boilers

International Nuclear Information System (INIS)

Rudge, A.; Turner, P.; Ghosh, A.; Clary, W.; Tice, D.

2002-01-01

For the first time in their operational lives, UK advanced gas-cooled reactor once-through boilers have been chemically cleaned. Chemical cleaning was necessary to avoid lost output resulting from boiler pressure drops, which had been increasing for a number of years. Chemical cleaning of these boilers presents a number of unique difficulties. These include lack of access to the boilers, highly sensitised 316H superheater sections that cannot be excluded from the cleaning flow path, relatively thin boiler tube walls and an intolerance to boiler tube failure because of the role of the boilers in nuclear decay heat removal. The difficulties were overcome by implementing the clean in a staged manner, starting with an extensive materials testwork programme to select and then to substantiate the cleaning process. The selected process was based on ammoniated citric acid plus formic acid for the principal acid cleaning stage. Materials testwork was followed by an in-plant trial clean of six boiler tubes, further materials testwork and the clean of a boiler tube in a full-scale test rig. An overview is presented of the work that was carried out to demonstrate that the clean could be carried out safely, effectively and without leading to unacceptable corrosion losses. Full-scale chemical cleaning was implemented by using as much of the existing plant as possible. Careful control and monitoring was employed to ensure that the cleaning was implemented according to the specified design, thus ensuring that a safe and effective clean was carried out. Full-scale cleaning has resulted in significant boiler pressure drop recovery, even though the iron burden was relatively low and cleaning was completed in a short time. (orig.)

Environmentally Friendly Replacement of Mature 200 MW Coal-Fired Power Blocks with 2 Boilers Working on One 500 MW Class Steam Turbine Generator (2on1 Unit Concept)

Science.gov (United States)

Grzeszczak, Jan; Grela, Łukasz; Achter, Thomas

2017-12-01

The paper covers problems of the owners of a fleet of long-operated conventional power plants that are going to be decommissioned soon in result of failing to achieve new admissible emissions levels or exceeding pressure elements design lifetime. Energoprojekt-Katowice SA, Siemens AG and Rafako SA presents their joint concept of the solution which is a 2on1 concept - replacing two unit by two ultra-supercritical boilers feeding one turbine. Polish market has been taken as an example.

Evaluating the impact of wind turbine noise on health-related quality of life.

Science.gov (United States)

Shepherd, Daniel; McBride, David; Welch, David; Dirks, Kim N; Hill, Erin M

2011-01-01

We report a cross-sectional study comparing the health-related quality of life (HRQOL) of individuals residing in the proximity of a wind farm to those residing in a demographically matched area sufficiently displaced from wind turbines. The study employed a nonequivalent comparison group posttest-only design. Self-administered questionnaires, which included the brief version of the World Health Organization quality of life scale, were delivered to residents in two adjacent areas in semirural New Zealand. Participants were also asked to identify annoying noises, indicate their degree of noise sensitivity, and rate amenity. Statistically significant differences were noted in some HRQOL domain scores, with residents living within 2 km of a turbine installation reporting lower overall quality of life, physical quality of life, and environmental quality of life. Those exposed to turbine noise also reported significantly lower sleep quality, and rated their environment as less restful. Our data suggest that wind farm noise can negatively impact facets of HRQOL.

Evaluating the impact of wind turbine noise on health-related quality of life

Directory of Open Access Journals (Sweden)

Daniel Shepherd

2011-01-01

Full Text Available We report a cross-sectional study comparing the health-related quality of life (HRQOL of individuals residing in the proximity of a wind farm to those residing in a demographically matched area sufficiently displaced from wind turbines. The study employed a nonequivalent comparison group posttest-only design. Self-administered questionnaires, which included the brief version of the World Health Organization quality of life scale, were delivered to residents in two adjacent areas in semirural New Zealand. Participants were also asked to identify annoying noises, indicate their degree of noise sensitivity, and rate amenity. Statistically significant differences were noted in some HRQOL domain scores, with residents living within 2 km of a turbine installation reporting lower overall quality of life, physical quality of life, and environmental quality of life. Those exposed to turbine noise also reported significantly lower sleep quality, and rated their environment as less restful. Our data suggest that wind farm noise can negatively impact facets of HRQOL.

Comparative study of operation of condensing and traditional boilers equipped with the ORC module for electricity generation

Directory of Open Access Journals (Sweden)

Mikielewicz Dariusz

2017-01-01

Full Text Available Condensing technology applied to boilers is to make full use of thermal energy contained in the fuel. That means that additionaly the heat from condensation of exhaust gases can be used for the purposes of heating the domestic hot water and to cover the demand for central heating. The study analyzed the operation of the “traditional” boiler equipped with the ORC module as the similar arrangement but with the condensing boiler. In the case of a conventional boiler there is noted a greater fuel consumption and the greater power generated than in the case of the unit with the condensing boiler. Postulated is the indicator in the form of a ratio of turbine power to the mass flow rate of fuel, which in turn gives a higher value for the condensing boiler, thus demonstrating that the operation of condensing boiler ORC module will be more economical. Perspective domestic micro CHP with ORC should be installed in boilers with recovery of heat from condensation from the exhaust gases.

49 CFR 230.20 - Alteration and repair report for steam locomotive boilers.

Science.gov (United States)

2010-10-01

... boilers. 230.20 Section 230.20 Transportation Other Regulations Relating to Transportation (Continued... boilers. (a) Alterations. When an alteration is made to a steam locomotive boiler, the steam locomotive... maintained for the life of the boiler. (See appendix B of this part.) (b) Welded and riveted repairs to...

Influence of flexible pin for planets on service life of wind turbine gearboxes

International Nuclear Information System (INIS)

Park, Young Jun; Lee, Geun Ho; Nam, Yong Yun; Kim, Jeong Kil

2012-01-01

An overhung mounted carrier with flexible pins is applied to the planetary gear train of a wind turbine gearbox to investigate the influence of the self aligning effect by means of the deflection of the planet spindle and the flexible pin on the lifetime of the planet gear for a wind turbine gearbox. To analyze the load distribution of planet gears, both Euler theory and commercial software are employed. By applying an overhung mounted carrier with flexible pins in the wind turbine gearbox, we can improve the misalignment performance, face load factor, and service life of the planet gears. In particular, it was confirmed that a service life of more than 20 years could be realized for wind turbine gearboxes by applying a flexible pin to overhung mounted carrier

Steam generators and waste heat boilers for process and plant engineers

CERN Document Server

Ganapathy, V

2014-01-01

Incorporates Worked-Out Real-World ProblemsSteam Generators and Waste Heat Boilers: For Process and Plant Engineers focuses on the thermal design and performance aspects of steam generators, HRSGs and fire tube, water tube waste heat boilers including air heaters, and condensing economizers. Over 120 real-life problems are fully worked out which will help plant engineers in evaluating new boilers or making modifications to existing boiler components without assistance from boiler suppliers. The book examines recent trends and developments in boiler design and technology and presents novel idea

On-line monitoring system for utility boiler diagnostics

International Nuclear Information System (INIS)

Radovanovic, P.M.; Afgan, N.H.; Caralho, M.G.

1997-01-01

The paper deals with the new developed modular type Monitoring System for Utility Boiler Diagnostics. Each module is intended to assess the specific process and can be used as a stand alone application. Four modules are developed, namely: LTC - module for the on-line monitoring of parameters related to the life-time consumption of selected boiler components; TRD - module for the tube rupture detection by the position and working fluid Ieakage quantity; FAM - module for the boiler surfaces fouling (slagging) assessment and FLAP - module for visualization of the boiler furnace flame position. All four modules are tested on respective pilot plants built oil the 200 and 300 MWe utility boilers. Monitoring System is commercially available and can be realized in any combination of its modules depending on demands induced by the operational problems of specific boiler. Further development of Monitoring System is performed in accordance with the respective EU project on development of Boiler Expert System. (Author)

Mitigating the Risk of Stress Corrosion of Austenitic Stainless Steels in Advanced Gas Cooled Reactor Boilers

International Nuclear Information System (INIS)

Bull, A.; Owen, J.; Quirk, G.; G, Lewis; Rudge, A.; Woolsey, I.S.

2012-09-01

Advanced Gas-Cooled Reactors (AGRs) operated in the UK by EDF Energy have once-through boilers, which deliver superheated steam at high temperature (∼500 deg. C) and pressure (∼150 bar) to the HP turbine. The boilers have either a serpentine or helical geometry for the tubing of the main heat transfer sections of the boiler and each individual tube is fabricated from mild steel, 9%Cr1%Mo and Type 316 austenitic stainless steel tubing. Type 316 austenitic stainless steel is used for the secondary (final) superheater and steam tailpipe sections of the boiler, which, during normal operation, should operate under dry, superheated steam conditions. This is achieved by maintaining a specified margin of superheat at the upper transition joint (UTJ) between the 9%Cr1%Mo primary superheater and the Type 316 secondary superheater sections of the boiler. Operating in this mode should eliminate the possibility of stress corrosion cracking of the Type 316 tube material on-load. In recent years, however, AGRs have suffered a variety of operational problems with their boilers that have made it difficult to maintain the specified superheat margin at the UTJ. In the case of helical boilers, the combined effects of carbon deposition on the gas side and oxide deposition on the waterside of the tubing have resulted in an increasing number of austenitic tubes operating with less than the specified superheat margin at the UTJ and hence the possibility of wetting the austenitic section of the boiler. Some units with serpentine boilers have suffered creep-fatigue damage of the high temperature sections of the boiler, which currently necessitates capping the steam outlet temperature to prevent further damage. The reduction in steam outlet temperature has meant that there is an increased risk of operation with less than the specified superheat margin at the UTJ and hence stress corrosion cracking of the austenitic sections of the boiler. In order to establish the risk of stress

Life cycle assessment of a multi-megawatt wind turbine

Energy Technology Data Exchange (ETDEWEB)

Martinez, E.; Pellegrini, S. [Grupo Eolicas Riojanas, R and D Division, Carretera de Laguardia, 91-93, 26006 Logrono, La Rioja (Spain); Sanz, F.; Blanco, J. [Department of Mechanical Engineering, University of La Rioja, Logrono, La Rioja (Spain); Jimenez, E. [Department of Electrical Engineering, University of La Rioja, Logrono, La Rioja (Spain)

2009-03-15

At the present moment in time, renewable energy sources have achieved great significance for modern day society. The main reason for this boom is the need to use alternative sources of energy to fossil fuels which are free of CO{sub 2} emissions and contamination. Among the current renewable energy sources, the growth of wind farms has been spectacular. Wind power uses the kinetic energy of the wind to produce a clean form of energy without producing contamination or emissions. The problem it raises is that of quantifying to what extent it is a totally clean form of energy. In this sense we have to consider not only the emissions produced while they are in operation, but also the contamination and environmental impact resulting from their manufacture and the future dismantling of the turbines when they come to the end of their working life. The aim of this study is to analyse the real impact that this technology has if we consider the whole life cycle. The application of the ISO 14040 standard [ISO. ISO 14040. Environmental management - life cycle assessment - principles and framework. Geneva, Switzerland: International Standard Organization; 1998.] allows us to make an LCA study quantifying the overall impact of a wind turbine and each of its components. Applying this methodology, the wind turbine is analysed during all the phases of its life cycle, from cradle to grave, with regard to the manufacture of its key components (through the incorporation of cut-off criteria), transport to the wind farm, subsequent installation, start-up, maintenance and final dismantling and stripping down into waste materials and their treatment. (author)

To Selection of Small-Capacity Turbine Type and Rated Conditions

Directory of Open Access Journals (Sweden)

N. B. Karnitsky

2010-01-01

Full Text Available Profitability of industrial-heating boiler transition to mini-TPP is revealed in the paper. The paper presents a comparative analysis of high- and low-speed turbines of small capacity.

Remaining Useful Life Prediction of Gas Turbine Engine using Autoregressive Model

Directory of Open Access Journals (Sweden)

Ahsan Shazaib

2017-01-01

Full Text Available Gas turbine (GT engines are known for their high availability and reliability and are extensively used for power generation, marine and aero-applications. Maintenance of such complex machines should be done proactively to reduce cost and sustain high availability of the GT. The aim of this paper is to explore the use of autoregressive (AR models to predict remaining useful life (RUL of a GT engine. The Turbofan Engine data from NASA benchmark data repository is used as case study. The parametric investigation is performed to check on any effect of changing model parameter on modelling accuracy. Results shows that a single sensory data cannot accurately predict RUL of GT and further research need to be carried out by incorporating multi-sensory data. Furthermore, the predictions made using AR model seems to give highly pessimistic values for RUL of GT.

Economic modeling for life extension decision making

International Nuclear Information System (INIS)

Farber, M.A.; Harrison, D.L.; Carlson, D.D.

1986-01-01

This paper presents a methodology for the economic and financial analysis of nuclear plant life extension under uncertainty and demonstrates its use in a case analysis. While the economic and financial evaluation of life extension does not require new analytical tools, such studies should be based on the following three premises. First, the methodology should examine effects at the level of the company or utility system, because the most important economic implications of life extension relate to the altered generation system expansion plan. Second, it should focus on the implications of uncertainty in order to understand the factors that most affect life extension benefits and identify risk management efforts. Third, the methodology should address multiple objectives, at a minimum, both economic and financial objectives

Dynamic life-time assessing method for the N1C700 turbine's rotor

International Nuclear Information System (INIS)

Popescu-Vifor, B.

1993-01-01

The N1C700 turbine's rotor subject to different sorts of stress variations was investigated through dynamic life-time assessing method. To obtain the temperature fields at different steam parameters inside the turbine components, a computer code named DENOPAR was developed

Accelerated life consumption due to thermo-acoustic oscillations in gas turbines: XFEM & Crack

NARCIS (Netherlands)

Altunlu, A.C.; van der Hoogt, Peter; de Boer, Andries; Grant, I

2012-01-01

The combustion instability phenomenon in the gas turbine engines brings out elevated vibrations under high temperature levels. The present work addresses the projection of a life assessment methodology applied in a laboratory-scaled generic combustor onto the typical gas turbine engine combustor

Economic modelling for life extension decision making

International Nuclear Information System (INIS)

Farber, M.A.; Harrison, D.L.; Carlson, D.D.

1987-01-01

This paper presents a methodology for the economic and financial analysis of nuclear plant life extension under uncertainty and demonstrates its use in a case analysis. While the economic and financial evaluation of life extension does not require new analytical tools, such studies should be based on the following three premises. First, the methodology should examine effects at the level of the company or utility system, because the most important economic implications of life extension relate to the altered generation system expansion plan. Second, it should focus on the implications of uncertainty in order to understand the factors that most affect life extension benefits and identify risk management efforts. Third, the methodology should address multiple objectives, at a minimum, both economic and financial objectives. An analysis of the role of life extension for Virginia Power's generating system was performed using the MIDAS model, developed by the Electric Power Research Institute. MIDAS is particularly well suited to this type of study because of its decision analysis framework. The model incorporates modules for load analysis, capacity expansion, production costing, financial analysis, and rates. The decision tree structure facilitates the multiple-scenario analysis of uncertainty. The model's output includes many economic and financial measures, including capital expenditures, fuel and purchases power costs, revenue requirements, average rates, external financing requirements, and coverage ratio. Based on findings for Virginia Power's Surry 1 plant, nuclear plant life extension has economic benefits for a utility's customers and financial benefits for the utility's investors. These benefits depend on a number of economic, technical and regulatory factors. The economic analysis presented in this paper identifies many of the key factors and issues relevant to life extension planning

Recovery Act: Oxy-Combustion Technology Development for Industrial-Scale Boiler Applications

Energy Technology Data Exchange (ETDEWEB)

Levasseur, Armand

2014-01-01

This Topical Report outlines guidelines and key considerations for design and operation of pulverized coal-fired boilers for oxy-combustion. The scope addressed includes only the boiler island, not the entire oxy-fired CO{sub 2} capture plant. These guidelines are primarily developed for tangential-fired boilers and focus on designs capable of dual air and oxy-fired operation. The guidelines and considerations discussed are applicable to both new units and existing boiler retrofits. These guidelines are largely based on the findings from the extensive 15 MW{sub th} pilot testing and design efforts conducted under this project. A summary level description is provided for each major aspect of boiler design impacted by oxy-combustion, and key considerations are discussed for broader application to different utility and industrial designs. Guidelines address the boiler system arrangement, firing system, boiler thermal design, ducting, materials, control system, and other key systems.

Effect of additional holes on transient thermal fatigue life of gas turbine casing

Directory of Open Access Journals (Sweden)

H. Bazvandi

2017-10-01

Full Text Available Gas turbines casings are susceptible to cracking at the edge of eccentric pin hole, which is the most likely position for crack initiation and propagation. This paper describes the improvement of transient thermal fatigue crack propagation life of gas turbines casings through the application of additional holes. The crack position and direction was determined using non-destructive tests. A series of finite element patterns were developed and tested in ASTM-A395 elastic perfectly-plastic ductile cast iron. The effect of arrangement of additional holes on transient thermal fatigue behavior of gas turbines casings containing hole edge cracks was investigated. ABAQUS finite element package and Zencrack fracture mechanics code were used for modeling. The effect of the reduction of transient thermal stress distribution around the eccentric pin hole on the transient thermal fatigue crack propagation life of the gas turbines casings was discussed. The result shows that transient thermal fatigue crack propagation life could be extended by applying additional holes of larger diameter and decreased by increasing the vertical distance, angle, and distance between the eccentric pin hole and the additional holes. The results from the numerical predictions were compared with experimental data.

Use of NDE and FM for the assessment of remaining life of steam turbines

Energy Technology Data Exchange (ETDEWEB)

Alley, T [Duke Power Co., Charlotte, NC (United States); Stone, R [Electric Power Research Inst., Charlotte, NC (United States). Nondestructive Evaluation Center

1988-12-31

Catastrophic failures of rotating turbine components, such as the Gallatin rotor burst in 1974 and the shrunk-on disk rupture at Hinkley Point in 1969, alerted the utility industry to the failure potential of these components. Such failures can cause severe financial loss; endanger personnel; and, in nuclear plants, damage safety related equipment. To adequately predict the remaining life of a turbine rotor requires accurate information about component flaws, material properties, future operating loads, relevant failure mechanisms, and an approach to combine this information to make an assessment of remaining life. EPRI has supported the development of improved ultrasonic test equipment for use from the rotor bore (bore-sonic examination) and a fracture mechanics based life assessment code called SAFER (Stress and Fracture Evaluation of Rotors). The EPRI NDE Center has supported the transfer of this technology to industry. This presentation deals with the NDE Center`s transfer of the NDE and life assessment technology to industry and discusses a particular application by Duke Power Company at their Allen Plant, Unit 1 to extend the operating life of an IP/LP turbine. (author).

Use of NDE and FM for the assessment of remaining life of steam turbines

International Nuclear Information System (INIS)

Alley, T.; Stone, R.

1988-01-01

Catastrophic failures of rotating turbine components, such as the Gallatin rotor burst in 1974 and the shrunk-on disk rupture at Hinkley Point in 1969, alerted the utility industry to the failure potential of these components. Such failures can cause severe financial loss; endanger personnel; and, in nuclear plants, damage safety related equipment. To adequately predict the remaining life of a turbine rotor requires accurate information about component flaws, material properties, future operating loads, relevant failure mechanisms, and an approach to combine this information to make an assessment of remaining life. EPRI has supported the development of improved ultrasonic test equipment for use from the rotor bore (bore-sonic examination) and a fracture mechanics based life assessment code called SAFER (Stress and Fracture Evaluation of Rotors). The EPRI NDE Center has supported the transfer of this technology to industry. This presentation deals with the NDE Center's transfer of the NDE and life assessment technology to industry and discusses a particular application by Duke Power Company at their Allen Plant, Unit 1 to extend the operating life of an IP/LP turbine. (author)

Fiscal 1995 survey report on the environmentally friendly type coal utilization system introduction support project. Verification project on the circulating fluidized bed boiler; Kankyo chowagata sekitan riyo system donyu shien jigyo. Junkan ryudosho boiler ni kakawaru jissho jigyo

Energy Technology Data Exchange (ETDEWEB)

NONE

1996-12-01

In relation to the circulating fluidized bed boiler which reduces the amount of sulfur oxides emitted in coal utilization, a verification project was carried out on installation of the equipment and spread activity in China and the Philippines contributing to the control of environmental pollutant associated with coal utilization and the effective use of energy. At the Fanshan area, installed was a 10t/h internal circulating fluidized bed boiler. At the performance test, coal includes around 7% of impurities such as stone, and the impurities should be excluded continuously at the time of actual run. Therefore, the boiler efficiency had to be changed from 89.5% to 85.8%. Further, power generation facilities have not yet been finished, and the overall operation of boiler turbine has not been executed. At the Zibo area, a 30t/h external circulating fluidized bed boiler was installed. The boiler efficiency reached 86.1%, over the targeted value. At the Batangas area in the Philippines, a 10t/h internal circulating fluidized bed boiler was installed. The boiler efficiency reached 85.8%, over the designed value. About the coal produced in the Philippines, slagging was feared, but the combustion state was favorable. 82 figs., 21 tabs.

Numerical simulation of a small-scale biomass boiler

International Nuclear Information System (INIS)

Collazo, J.; Porteiro, J.; Míguez, J.L.; Granada, E.; Gómez, M.A.

2012-01-01

Highlights: ► Simplified model for biomass combustion was developed. ► Porous zone conditions are used in the bed. ► Model is fully integrated in a commercial CFD code to simulate a small scale pellet boiler. ► Pollutant emissions are well predicted. ► Simulation provides extensive information about the behaviour of the boiler. - Abstract: This paper presents a computational fluid dynamic simulation of a domestic pellet boiler. Combustion of the solid fuel in the burner is an important issue when discussing the simulation of this type of system. A simplified method based on a thermal balance was developed in this work to introduce the effects provoked by pellet combustion in the boiler simulation. The model predictions were compared with the experimental measurements, and a good agreement was found. The results of the boiler analysis show that the position of the water tubes, the distribution of the air inlets and the air infiltrations are the key factors leading to the high emission levels present in this type of system.

Effects of phosphate environments on turbine materials: preliminary results

International Nuclear Information System (INIS)

Chen, M.C.; Shalvoy, R.S.; Gould, G.C.

1985-01-01

Stress corrosion cracking (SCC) is a serious hazard to large steam turbines. In many cases, this cracking is thought caused by concentrated deposits of caustics or chlorides, formed from the steam by concentrating mechanisms. To minimize the likelihood of forming these corrosive deposits, turbine manufacturers recommend that the levels of contaminants in the steam be maintained at low levels. The steam purity needed to prevent the formation of corrosive deposits is at present uncertain. As an aid in judging the steam purity needed to avoid corrosive deposits, the General Electric Company surveyed the utility industry to determine current feedwater practices, the levels of steam purity attained, and the nature of the corrosion problems encountered. One hypothesis to explain the lower corrosivity of steam from drum boilers concerns the sodium phosphate to compounds commonly added to drum boiler water for pH control. To test this hypothesis, the present program was undertaken to study the effect of sodium phosphate on the corrosivity of the two most common corrosive turbine deposits, sodium chloride and sodium hydroxide. Four turbine materials - a rotor steel, a disc steel, and two turbine blade steels - were chosen for this study. The results from the first half of a two-year project are described. So far the corrosivity of the deposits without phosphate has been determined. Work to determine the corrosivity of deposits with phosphate is presently under way and only the electrochemical test results are discussed

Life cycle assessment of a floating offshore wind turbine

Energy Technology Data Exchange (ETDEWEB)

Weinzettel, Jan [Department of Electrotechnology, Faculty of Electrical Engineering, Czech Technical University in Prague, Technicka 2, Praha 166 27 (Czech Republic); Charles University in Prague Environment Center, U Krize 8, Prague 158 00 (Czech Republic); Reenaas, Marte; Solli, Christian [Industrial Ecology Programme, Norwegian University of Science and Technology (NTNU), 7491 Trondheim (Norway); Hertwich, Edgar G. [Industrial Ecology Programme, Norwegian University of Science and Technology (NTNU), 7491 Trondheim (Norway); Department of Energy and Process Engineering, Norwegian University of Science and Technology (NTNU), 7491 Trondheim (Norway)

2009-03-15

A development in wind energy technology towards higher nominal power of the wind turbines is related to the shift of the turbines to better wind conditions. After the shift from onshore to offshore areas, there has been an effort to move further from the sea coast to the deep water areas, which requires floating windmills. Such a concept brings additional environmental impact through higher material demand. To evaluate additional environmental burdens and to find out whether they can be rebalanced or even offset by better wind conditions, a prospective life cycle assessment (LCA) study of one floating concept has been performed and the results are presented in this paper. A comparison with existing LCA studies of conventional offshore wind power and electricity from a natural gas combined cycle is presented. The results indicate similar environmental impacts of electricity production using floating wind power plants as using non-floating offshore wind power plants. The most important stage in the life cycle of the wind power plants is the production of materials. Credits that are connected to recycling these materials at the end-of-life of the power plant are substantial. (author)

AFB/open cycle gas turbine conceptual design study

Science.gov (United States)

Dickinson, T. W.; Tashjian, R.

1983-09-01

Applications of coal fired atmospheric fluidized bed gas turbine systems in industrial cogeneration are identified. Based on site-specific conceptual designs, the potential benefits of the AFB/gas turbine system were compared with an atmospheric fluidized design steam boiler/steam turbine system. The application of these cogeneration systems at four industrial plant sites is reviewed. A performance and benefit analysis was made along with a study of the representativeness of the sites both in regard to their own industry and compared to industry as a whole. A site was selected for the conceptual design, which included detailed site definition, AFB/gas turbine and AFB/steam turbine cogeneration system designs, detailed cost estimates, and comparative performance and benefit analysis. Market and benefit analyses identified the potential market penetration for the cogeneration technologies and quantified the potential benefits.

Simultaneous gains tuning in boiler/turbine PID-based controller clusters using iterative feedback tuning methodology.

Science.gov (United States)

Zhang, Shu; Taft, Cyrus W; Bentsman, Joseph; Hussey, Aaron; Petrus, Bryan

2012-09-01

Tuning a complex multi-loop PID based control system requires considerable experience. In today's power industry the number of available qualified tuners is dwindling and there is a great need for better tuning tools to maintain and improve the performance of complex multivariable processes. Multi-loop PID tuning is the procedure for the online tuning of a cluster of PID controllers operating in a closed loop with a multivariable process. This paper presents the first application of the simultaneous tuning technique to the multi-input-multi-output (MIMO) PID based nonlinear controller in the power plant control context, with the closed-loop system consisting of a MIMO nonlinear boiler/turbine model and a nonlinear cluster of six PID-type controllers. Although simplified, the dynamics and cross-coupling of the process and the PID cluster are similar to those used in a real power plant. The particular technique selected, iterative feedback tuning (IFT), utilizes the linearized version of the PID cluster for signal conditioning, but the data collection and tuning is carried out on the full nonlinear closed-loop system. Based on the figure of merit for the control system performance, the IFT is shown to deliver performance favorably comparable to that attained through the empirical tuning carried out by an experienced control engineer. Copyright © 2012 ISA. Published by Elsevier Ltd. All rights reserved.

Bubbling fluidized bed boiler for Vanaja power plant

Energy Technology Data Exchange (ETDEWEB)

Sormunen, R.; Haermae, P.; Vessonen, K.; Ketomaeki, A. [ed.

1998-07-01

At the Vanaja Power Plant, on the outskirts of Haemeenlinna, there have been changes which reflect the central goals in IVO`s product development work. At Vanaja, efficiency is combined with environmental friendliness. In the early 1980s, the plant was modernized to produce district heat in addition to electricity. At that time, along with the new gas turbine at the plant, the main fuel, coal, while remaining the fuel for the old boilers, was replaced by natural gas. This year a new type of bubbling fluidized bed boiler enabling continuous use of peat and trial use of biofuels along with coal was introduced at the plant. In addition to the Nordic countries, this kind of technology is required in central eastern Europe, where modernization of ageing power plants is being planned to achieve the best possible solutions in respect of production and the environment. IVO develops a new repair technique for underwater sites

Proceedings of the topical meeting on nuclear power plant life extension

International Nuclear Information System (INIS)

Anon.

1988-01-01

This book contains the proceedings of the topical meeting on nuclear power plant life extension. The sessions are organized under the following headings: Perspectives on nuclear power plant life extension, the potential for additional years of power production, NRC and industry life extension initiatives, concrete and structures degradation and evaluation of useful remaining life, plant life extension programs, Reactor pressure vessel and intervals degradation and evaluation of useful remaining life, life extension decision making issues and institutions, systems degradation and evaluation of remaining life, monitoring and repair, design records and maintenance activities for life extension, Mechanical and electrical component degradation and evaluation of remaining life, expert systems and other techniques for enhanced and continued operation, life extension aspect of codes, standards, and related technologies, piping and valve degradation and evaluation of useful remaining life

Statistical analysis of manufacturing defects on fatigue life of wind turbine casted Component

DEFF Research Database (Denmark)

Rafsanjani, Hesam Mirzaei; Sørensen, John Dalsgaard; Mukherjee, Krishnendu

2014-01-01

Wind turbine components experience heavily variable loads during its lifetime and fatigue failure is a main failure mode of casted components during their design working life. The fatigue life is highly dependent on the microstructure (grain size and graphite form and size), number, type, location...... and size of defects in the casted components and is therefore rather uncertain and needs to be described by stochastic models. Uncertainties related to such defects influence prediction of the fatigue strengths and are therefore important in modelling and assessment of the reliability of wind turbine...... for the fatigue life, namely LogNormal and Weibull distributions. The statistical analyses are performed using the Maximum Likelihood Method and the statistical uncertainty is estimated. Further, stochastic models for the fatigue life obtained from the statistical analyses are used for illustration to assess...

Development and Life Prediction of Erosion Resistant Turbine Low Conductivity Thermal Barrier Coatings

Science.gov (United States)

Zhu, Dongming; Miller, Robert A.; Kuczmarski, Maria A.

2010-01-01

Future rotorcraft propulsion systems are required to operate under highly-loaded conditions and in harsh sand erosion environments, thereby imposing significant material design and durability issues. The incorporation of advanced thermal barrier coatings (TBC) in high pressure turbine systems enables engine designs with higher inlet temperatures, thus improving the engine efficiency, power density and reliability. The impact and erosion resistance of turbine thermal barrier coating systems are crucial to the turbine coating technology application, because a robust turbine blade TBC system is a prerequisite for fully utilizing the potential coating technology benefit in the rotorcraft propulsion. This paper describes the turbine blade TBC development in addressing the coating impact and erosion resistance. Advanced thermal barrier coating systems with improved performance have also been validated in laboratory simulated engine erosion and/or thermal gradient environments. A preliminary life prediction modeling approach to emphasize the turbine blade coating erosion is also presented.

Fatigue life prediction and strength degradation of wind turbine rotor blade composites

NARCIS (Netherlands)

Nijssen, R.P.L.

2006-01-01

Wind turbine rotor blades are subjected to a large number of highly variable loads, but life predictions are typically based on constant amplitude fatigue behaviour. Therefore, it is important to determine how service life under variable amplitude fatigue can be estimated from constant amplitude

A New Energy-Critical Plane Damage Parameter for Multiaxial Fatigue Life Prediction of Turbine Blades

Directory of Open Access Journals (Sweden)

Zheng-Yong Yu

2017-05-01

Full Text Available As one of fracture critical components of an aircraft engine, accurate life prediction of a turbine blade to disk attachment is significant for ensuring the engine structural integrity and reliability. Fatigue failure of a turbine blade is often caused under multiaxial cyclic loadings at high temperatures. In this paper, considering different failure types, a new energy-critical plane damage parameter is proposed for multiaxial fatigue life prediction, and no extra fitted material constants will be needed for practical applications. Moreover, three multiaxial models with maximum damage parameters on the critical plane are evaluated under tension-compression and tension-torsion loadings. Experimental data of GH4169 under proportional and non-proportional fatigue loadings and a case study of a turbine disk-blade contact system are introduced for model validation. Results show that model predictions by Wang-Brown (WB and Fatemi-Socie (FS models with maximum damage parameters are conservative and acceptable. For the turbine disk-blade contact system, both of the proposed damage parameters and Smith-Watson-Topper (SWT model show reasonably acceptable correlations with its field number of flight cycles. However, life estimations of the turbine blade reveal that the definition of the maximum damage parameter is not reasonable for the WB model but effective for both the FS and SWT models.

Efficient boiler operations sourcebook

Energy Technology Data Exchange (ETDEWEB)

Payne, F.W. (comp.)

1985-01-01

This book emphasizes the practical aspects of industrial and commercial boiler operations. It starts with a comprehensive review of general combustion and boiler fundamentals and then deals with specific efficiency improvement methods, and the cost savings which result. The book has the following chapter headings: boiler combustion fundamentals; boiler efficiency goals; major factors controlling boiler efficiency; boiler efficiency calculations; heat loss; graphical solutions; preparation for boiler testing; boiler test procedures; efficiency-related boiler maintenance procedures; boiler tune-up; boiler operational modifications; effect of water side and gas side scale deposits; load management; auxillary equipment to increase boiler efficiency; air preheaters and economizers; other types of auxillary equipment; combustion control systems and instrumentation; boiler O/sub 2/ trim controls; should you purchase a new boiler.; financial evaluation procedures; case studies. The last chapter includes a case study of a boiler burning pulverized coal and a case study of stoker-fired coal.

Possibilities for gas turbine and waste incinerator integration

NARCIS (Netherlands)

Korobitsyn, M.A.; Jellema, P.; Hirs, Gerard

1999-01-01

The aggressive nature of the flue gases in municipal waste incinerators does not allow the temperature of steam in the boiler to rise above 400°C. An increase in steam temperature can be achieved by external superheating in a heat recovery steam generator positioned behind a gas turbine, so that

An optimising controller for Hinkley Point B AGR boilers

International Nuclear Information System (INIS)

Wells, C.

1986-01-01

The improvements to the control system at Hinkley Point 'B' Power Station has as one of its objectives the provision of a half unit valve controller. This will enable the asymmetry between the boiler half units, which is a feature of current operation, to be reduced. The use of an on-line boiler model in conjunction with this facility will allow the risk to the boilers from corrosion, creep, and vibration to be assessed and held at the minimum attainable value, thereby prolonging plant life whilst maximising output and efficiency. (author)

EPRI steam turbine and generator NDE, life assessment, and maintenance workshop

International Nuclear Information System (INIS)

Nottingham, L.D.; Sabourin, P.F.

1992-10-01

On July 16--19, 1991, the EPRI NDE Center hosted the second EPRI Steam Turbine and Generator NDE, Life Assessment and Maintenance Workshop. This workshop was co-sponsored by the Nuclear Power and the Generation and Storage Divisions of EPRI. Attendees represented all sectors of the industry including utilities, equipment manufacturers, forging suppliers, service organizations, government organizations, insurancecarriers, and consultants from the United States and abroad. Domestic utility presence was again strong, with 105 representatives from 44 utilities in attendance. Australia, Canada, England, Finland, France, Germany, Italy, Japan, Korea, New Zealand, Spain, Sweden and Switzerland were represented in the international contingent. A key and integral part of the workshop was a vendor equipment fair, in which some 23 organizations displayed and demonstrated equipment and services that they offer. Formal presentation of 53 technical papers made up the technical portion of the agenda, which also included two breakout discussion sessions on topical subjects. To provide optimum opportunity for participants to hear all presentations on closely related topics, the sessions were set such that a NDE session ran parallel to the life assessment session. The first NDE session included turbine related topics while the first life assessment session addressed generator issues. The last sessions of the workshop were just reversed with turbine topics being addressed in the life assessment session while generator issues were presented in the NDE session. Presentations on maintenance topics and on monitoring and diagnostics topics were also presented in parallel sessions. These proceedings contain the texts of the papers presented at the workshop. Individual papers in indexed separately

Structural considerations in nuclear life extension

International Nuclear Information System (INIS)

Dodson, W.B.; McHale, P.F.

1986-01-01

The ability to extend the licensed life of a nuclear power plant requires that technical, economic, and regulatory criteria be satisfied. Two ongoing Electric Power Research Institute/US Department of Energy funded pilot studies are looking at the technical and economic aspects from a plant wide viewpoint to life extension. In each, structures have been identified to have a potentially strong effect on the viability for extended life because of the possible major cost, schedule, and person-rem factors should major refurbishment, modifications, or replacement be required. This paper reviews the degradation mechanisms and counterbalancing design features for one of these pilot plants in the studies. It further reviews the recommended ongoing practices to be followed to better ensure that life extension for the structures remains a future option

Materials for Advanced Ultra-supercritical (A-USC) Steam Turbines – A-USC Component Demonstration

Energy Technology Data Exchange (ETDEWEB)

Purgert, Robert [Energy Industries Of Ohio Inc., Independence, OH (United States); Phillips, Jeffrey [Energy Industries Of Ohio Inc., Independence, OH (United States); Hendrix, Howard [Energy Industries Of Ohio Inc., Independence, OH (United States); Shingledecker, John [Energy Industries Of Ohio Inc., Independence, OH (United States); Tanzosh, James [Energy Industries Of Ohio Inc., Independence, OH (United States)

2016-10-01

The work by the United States Department of Energy (U.S. DOE)/Ohio Coal Development Office (OCDO) advanced ultra-supercritical (A-USC) Steam Boiler and Turbine Materials Consortia from 2001 through September 2015 was primarily focused on lab scale and pilot scale materials testing. This testing included air- or steam-cooled “loops” that were inserted into existing utility boilers to gain exposure of these materials to realistic conditions of high temperature and corrosion due to the constituents in the coal. Successful research and development resulted in metallic alloy materials and fabrication processes suited for power generation applications with metal temperatures up to approximately 1472°F (800°C). These materials or alloys have shown, in extensive laboratory tests and shop fabrication studies, to have excellent applicability for high-efficiency low CO₂ transformational power generation technologies previously mentioned. However, as valuable as these material loops have been for obtaining information, their scale is significantly below that required to minimize the risk associated with a power company building a multi-billion dollar A-USC power plant. To decrease the identified risk barriers to full-scale implementation of these advanced materials, the U.S. DOE/OCDO A-USC Steam Boiler and Turbine Materials Consortia identified the key areas of the technology that need to be tested at a larger scale. Based upon the recommendations and outcome of a Consortia-sponsored workshop with the U.S.’s leading utilities, a Component Test (ComTest) Program for A-USC was proposed. The A-USC ComTest program would define materials performance requirements, plan for overall advanced system integration, design critical component tests, fabricate components for testing from advanced materials, and carry out the tests. The AUSC Component Test was premised on the program occurring at multiple facilities, with the operating temperatures, pressure and/or size of

U.S. National and regional impacts nuclear plant life extension

International Nuclear Information System (INIS)

Makovick, L.; Fletcher, T.; Harrison, D.L.

1987-01-01

The purpose of this study was to evaluate the economic impacts of nuclear plant life extension on a national and regional level. Nuclear generating capacity is expected to reach 104 Gigawatts (119 units) in the 1994-1995 period. Nuclear units of the 1970 to 1980 vintage are expected to account for 96% of nuclear capacity. As operating licenses expire, a precipitous decline in nuclear capacity results, with an average of 5 gigawatts of capacity lost each year from 2010 to 2030. Without life extension, 95% of all nuclear capacity is retired between the years 2010 and 2030. Even with historically slow growth in electric demand and extensive fossil plant life extension, the need for new generating capacity in the 2010-2030 time period is eight times greater than installed nuclear capacity. Nuclear plant life extension costs and benefits were quantified under numerous scenarios using the DRI Electricity Market Model. Under a wide range of economic assumptions and investment requirements, nuclear plant life extension resulted in a net benefit to electricity consumers. The major source of net benefits from nuclear plant life extension results from the displacement of fossil-fired generating sources. In the most likely case, nuclear plant life extension provides a dollar 200 billion net savings through the year 2030. Regions with a large nuclear capacity share, newer nuclear units and relatively higher costs of alternative fuels benefit the most from life extension. This paper also discusses the importance of regulatory policies on nuclear plant life extension

Influence of Working Environment on Fatigue Life Time Duration for Runner Blades of Kaplan Turbines

Directory of Open Access Journals (Sweden)

Ana-Maria Budai

2010-10-01

Full Text Available The paper present an analytical analyzes refer to influence of working environment on life time duration in service of runner blades of Kaplan turbines. The study are made using only analytical method, the entry dates being obtained from measurements made in situ for a Kaplan turbine. To calculate the maximum number of stress cycles whereupon the runner blades work without any damage it was used an analytical relation known in specialized literatures under the name of Morrow’s relation. To estimate fatigue life time duration will be used a formula obtained from one of most common cumulative damage methodology taking in consideration the real exploitation conditions of a specified Kaplan turbine.

Ultrasonic boiler inspection and economic analysis guidelines

International Nuclear Information System (INIS)

Anon.

1987-01-01

Boiler tube failures cause approximately 6% availability loss of large fossil-fired power generating plants. This loss can be reduced by systematic approaches using ultrasonic examination and root cause failure analysis methods. Two projects sponsored by EPRI have provided utility engineers with guidelines for performing ultrasonic examinations and with details on 22 types of tube failure mechanisms. A manual has been published that provides descriptions of typical locations, superficial appearances, damage mechanisms, metallurgy, microstructural changes, likely root causes, and potential corrective actions. Application of the principles in the manual is being demonstrated in an EPRI-funded project at 10 electric utilities over the next two years. Guidelines have been published that prescribe the activities necessary for ultrasonic examinations of boiler tubes. Eight essential elements of a boiler examination should be performed to assure that possible economic benefits are obtained. Work was supported by EPRI under RP 1890 and RP 1865. A software package has been developed for effectively planning inspections for wall thinning in fossil-fired boiler tubing. The software assists in minimizing costs associated with maintenance, such as inspection and repair, while the life of the boiler is maximized

Coal fired air turbine cogeneration

Science.gov (United States)

Foster-Pegg, R. W.

Fuel options and generator configurations for installation of cogenerator equipment are reviewed, noting that the use of oil or gas may be precluded by cost or legislation within the lifetime of any cogeneration equipment yet to be installed. A coal fueled air turbine cogenerator plant is described, which uses external combustion in a limestone bed at atmospheric pressure and in which air tubes are sunk to gain heat for a gas turbine. The limestone in the 26 MW unit absorbs sulfur from the coal, and can be replaced by other sorbents depending on types of coal available and stringency of local environmental regulations. Low temperature combustion reduces NOx formation and release of alkali salts and corrosion. The air heat is exhausted through a heat recovery boiler to produce process steam, then can be refed into the combustion chamber to satisfy preheat requirements. All parts of the cogenerator are designed to withstand full combustion temperature (1500 F) in the event of air flow stoppage. Costs are compared with those of a coal fired boiler and purchased power, and it is shown that the increased capital requirements for cogenerator apparatus will yield a 2.8 year payback. Detailed flow charts, diagrams and costs schedules are included.

Pellet wood gasification boiler / Combination boiler. Market review. 7. ed.; Scheitholzvergaser-/Kombikessel. Marktuebersicht

Energy Technology Data Exchange (ETDEWEB)

Uth, Joern

2010-08-15

In the market review under consideration on pellet wood gasification boilers and combination boilers, the Federal Ministry of Food, Agriculture and Consumer Protection (Bonn, Federal Republic of Germany) report on planning and installation of wood-fired heating systems, recommendations regarding to the technical assessment of boiler systems, buffers/combination boilers, prices of pellet wood gasification boilers, data sheets of the compared pellet wood gasification boilers, pellet wood combination boilers, prices of pellet wood combination boilers, data sheets of the compared pellet wood gasification boilers, list of providers.

Market review. Pellet wood gasification boiler / combination boiler. 8. ed.; Marktuebersicht. Scheitholzvergaser-/Kombikessel

Energy Technology Data Exchange (ETDEWEB)

Uth, Joern

2012-01-15

In the market review under consideration on pellet wood gasification boilers and combination boilers, the Federal Ministry of Food, Agriculture and Consumer Protection (Bonn, Federal Republic of Germany) reports on planning and installation of wood-fired heating systems, recommendations regarding to the technical assessment of boiler systems, buffers/combination boilers, prices of pellet wood gasification boilers, data sheets of the compared pellet wood gasification boilers, pellet wood combination boilers, prices of pellet wood combination boilers, data sheets of the compared pellet wood gasification boilers, list of providers.

Non-arrhenius behavior in product life extension

International Nuclear Information System (INIS)

Dulka, C.P.; Scamman, J.F.

1988-01-01

The purpose of the work reported in this paper was to investigate contact sticking, which was determined to be caused by a materials shrinkage phenomenon. The phenomenon was noted after a brief accelerated thermal aging format, which was followed during the course of a General Electric materials analysis technique (GEMAT) product life extension program. The original qualification work did not address this phenomenon. This shrinkage phenomenon occurs in some materials and, depending upon the design of the product, could be a significant factor in a product life extension program. Further tests are planned in which this phenomenon will be investigated as a function of temperature and time duration in a GEMAT program. The extent of this phenomenon's effect on product life depends on type of material, product design, and product tolerances. Furthermore, this phenomenon may or may not exhibit an Arrhenius-type behavior, and more investigation is required in this area. In any product life extension program, the existence of this phenomenon and the degree to which it affects the product's life should be investigated. This phenomenon can be a significant factor

Energy Conversion Alternatives Study (ECAS), Westinghouse phase 1. Volume 2: Materials considerations. [materials used in boilers and heat exchangers of energy conversion systems for electric power plants using coal

Science.gov (United States)

Thomas, D. E.

1976-01-01

Extensive studies are presented which were carried out on materials behavior in nine advanced energy conversion systems employing coal and coal-derived fuels. The areas of materials behavior receiving particular attention in this regard are: (1) fireside corrosion and erosion in boiler and heat exchanger materials, (2) oxidation and hot corrosion of gas turbine materials, (3) liquid metal corrosion and mass transport, (4) high temperature steam corrosion, (5) compatability of materials with coal slag and MHD seed, (6) reaction of materials with impure helium, (7) allowable stresses for boiler and heat exchanger materials, (8) environmental effects on mechanical properties, and (9) liquid metal purity control and instrumentation. Such information was then utilized in recommending materials for use in the critical components of the power systems, and at the same time to identify materials problem areas and to evaluate qualitatively the difficulty of solving those problems. Specific materials recommendations for critical components of the nine advanced systems under study are contained in summary tables.

A business model framework for product life extension

NARCIS (Netherlands)

Den Hollander, M.C.; Bakker, C.A.

2012-01-01

Product life extension is an increase in the utilization period of products. Design research on product life extension strategies has so far mainly focused on technical aspects of products, like ‘prevention engineering’ or ‘design for repair, maintenance and upgradability’, and on individual

Life extension, overpopulation and the right to life: against lethal ethics.

Science.gov (United States)

Cutas, D E

2008-09-01

Some of the objections to life-extension stem from a concern with overpopulation. I will show that whether or not the overpopulation threat is realistic, arguments from overpopulation cannot ethically demand halting the quest for, nor access to, life-extension. The reason for this is that we have a right to life, which entitles us not to have meaningful life denied to us against our will and which does not allow discrimination solely on the grounds of age. If the threat of overpopulation creates a rights conflict between the right to come into existence, the right to reproduce, the right to more opportunities and space (if, indeed, these rights can be successfully defended), and the right to life, the latter ought to be given precedence.

Oxygen pitting failure of a bagasse boiler tube

CSIR Research Space (South Africa)

Heyes, AM

2001-04-01

Full Text Available Examination of a failed roof tube from a bagasse boiler showed transverse through-cracks and extensive pitting. The pitting was typically oxygen induced pitting and numerous fatigue cracks had started within these pits. It is highly probable...

Super Boiler: First Generation, Ultra-High Efficiency Firetube Boiler

Energy Technology Data Exchange (ETDEWEB)

None

2006-06-01

This factsheet describes a research project whose goal is to develop and demonstrate a first-generation ultra-high-efficiency, ultra-low emissions, compact gas-fired package boiler (Super Boiler), and formulate a long-range RD&D plan for advanced boiler technology out to the year 2020.

Dynamic simulation of a circulating fluidized bed boiler system part II: Simulation of a boiler system operating in a power plant

International Nuclear Information System (INIS)

Kim, Seong Il; Choi, Sang Min; Yang, Jong In

2016-01-01

A case of dynamic performance simulation model of a CFB boiler is presented in this study. The dynamic system of a CFB boiler in an operating power plant and the transient behavior of sub-models is described in the accompanying paper, Part I. The current paper, Part II, describes the model extension for the CFB boiler system in a power plant. The open loop model in Paper I was expanded by applying a set of PID (Proportional-integral-differential) control loops. In the control loop, pressure, temperature, mass flow rate of the main steam, the drum water level and the oxygen level at the stack were controlled. Dynamic performance was simulated to check the response of the closed control loop. Finally, performance of the total boiler system for a range of operation load of the power plant was simulated, where the parameters were calculated and control variables were maintained at the set values by PID control. Dynamic performance of a boiler at a selected load variation case was simulated and compared with actual measurements and their transient response characteristics were discussed. The simulation can also directly produce useful operation parameters, which are not measurable, but could be used for engineering evaluation

Dynamic simulation of a circulating fluidized bed boiler system part II: Simulation of a boiler system operating in a power plant

Energy Technology Data Exchange (ETDEWEB)

Kim, Seong Il; Choi, Sang Min; Yang, Jong In [Dept. of Mechanical Engineering, Korea Advanced Institute of Science and Technology, Daejeon(Korea, Republic of)

2016-12-15

A case of dynamic performance simulation model of a CFB boiler is presented in this study. The dynamic system of a CFB boiler in an operating power plant and the transient behavior of sub-models is described in the accompanying paper, Part I. The current paper, Part II, describes the model extension for the CFB boiler system in a power plant. The open loop model in Paper I was expanded by applying a set of PID (Proportional-integral-differential) control loops. In the control loop, pressure, temperature, mass flow rate of the main steam, the drum water level and the oxygen level at the stack were controlled. Dynamic performance was simulated to check the response of the closed control loop. Finally, performance of the total boiler system for a range of operation load of the power plant was simulated, where the parameters were calculated and control variables were maintained at the set values by PID control. Dynamic performance of a boiler at a selected load variation case was simulated and compared with actual measurements and their transient response characteristics were discussed. The simulation can also directly produce useful operation parameters, which are not measurable, but could be used for engineering evaluation.

Life cycle assessment for spray coatings applied to the heating tubes of PFBC boiler; Kaatsu ryudoso boiler sonai kan e tekiyosareru yosha coating no life cycle assessment (LCA hyoka)

Energy Technology Data Exchange (ETDEWEB)

Sonoya, K; Kihara, S [Ishikawajima-Harima Heavy Industries, Co. Ltd., Tokyo (Japan)

1996-12-25

LCA (Life cycle assessment) is a systematic process used to calculate and evaluate the environmental impacts of products. Because boiler components are now exposed a more severe erosion/corrosion environment by, improving efficiency of thermal power plant, it is expected that the use of thermal spray coatings will increase. The LCA method was attempted to apply to various thermal spray coatings for PFBC (Pressurized Fluidized Bed Combustion) and evaluate the eco-friendly, coatings. The result was gained that all the alumina coatings have good characteristics. In fact the Al2O3-40%ZrO2 coating by APS has the lowest environmental impact and the best erosion resistance, it may be considered the most effective coating. 4 refs., 12 figs., 1 tab.

Condensing boiler applications in the process industry

International Nuclear Information System (INIS)

Chen, Qun; Finney, Karen; Li, Hanning; Zhang, Xiaohui; Zhou, Jue; Sharifi, Vida; Swithenbank, Jim

2012-01-01

Major challenging issues such as climate change, energy prices and fuel security have focussed the attention of process industries on their energy efficiency and opportunities for improvement. The main objective of this research study was to investigate technologies needed to exploit the large amount of low grade heat available from a flue gas condensing system through industrial condensing boilers. The technology and application of industrial condensing boilers in various heating systems were extensively reviewed. As the condensers require site-specific engineering design, a case study was carried out to investigate the feasibility (technically and economically) of applying condensing boilers in a large scale district heating system (40 MW). The study showed that by recovering the latent heat of water vapour in the flue gas through condensing boilers, the whole heating system could achieve significantly higher efficiency levels than conventional boilers. In addition to waste heat recovery, condensing boilers can also be optimised for emission abatement, especially for particle removal. Two technical barriers for the condensing boiler application are corrosion and return water temperatures. Highly corrosion-resistant material is required for condensing boiler manufacture. The thermal design of a 'case study' single pass shell-and-tube condensing heat exchanger/condenser showed that a considerable amount of thermal resistance was on the shell-side. Based on the case study calculations, approximately 4900 m 2 of total heat transfer area was required, if stainless steel was used as a construction material. If the heat transfer area was made of carbon steel, then polypropylene could be used as the corrosion-resistant coating material outside the tubes. The addition of polypropylene coating increased the tube wall thermal resistance, hence the required heat transfer area was approximately 5800 m 2 . Net Present Value (NPV) calculations showed that the choice of a carbon

Solid Propulsion Systems, Subsystems, and Components Service Life Extension

Science.gov (United States)

Hundley, Nedra H.; Jones, Connor

2011-01-01

The service life extension of solid propulsion systems, subsystems, and components will be discussed based on the service life extension of the Space Transportation System Reusable Solid Rocket Motor (RSRM) and Booster Separation Motors (BSM). The RSRM is certified for an age life of five years. In the aftermath of the Columbia accident there were a number of motors that were approaching the end of their five year service life certification. The RSRM Project initiated an assessment to determine if the service life of these motors could be extended. With the advent of the Constellation Program, a flight test was proposed that would utilize one of the RSRMs which had been returned from the launch site due to the expiration of its five year service life certification and twelve surplus Chemical Systems Division BSMs which had exceeded their eight year service life. The RSRM age life tracking philosophy which establishes when the clock starts for age life tracking will be described. The role of the following activities in service life extension will be discussed: subscale testing, accelerated aging, dissecting full scale aged hardware, static testing full scale aged motors, data mining industry data, and using the fleet leader approach. The service life certification and extension of the BSMs will also be presented.

HR boiler

Energy Technology Data Exchange (ETDEWEB)

1982-08-01

A number of manufacturers of central heating boilers in the Netherlands have produced high-efficiency boilers, all carrying the GIVEG-HR seal of approval (GIVEG is the manufacturers' association in the Netherlands, and HR stands for 'hoog rendement': high efficiency). Efficiences were considerably improved by reducing flue, idling and radiation losses. Control and safety, discharges of flue gases and condensate need special attention. Whether installation of a GIVEG-HR boiler is profitable in view of the cost/profit ratio, will have to be determined from case to case. N.V. Nederlandse Gasunie felt it was time to present the facts so far in a way specially aimed at the construction industry. This special edition of 'Gas and Architecture' answers a number of questions which the architect or consultant engineer might have in particular before advising on the installation of the new boiler in houses and other buildings in the interests of energy saving. A technical description of the HR boiler covers the backgrounds of its development and considers the role of the Netherlands government as regards to the introduction of the boiler.

Modeling the effects of control systems of wind turbine fatigue life

Energy Technology Data Exchange (ETDEWEB)

Pierce, K.G.; Laino, D.J. [Univ. of Utah, Salt Lake City, UT (United States)

1996-12-31

In this study we look at the effect on fatigue life of two types of control systems. First, we investigate the Micon 65, an upwind, three bladed turbine with a simple yaw control system. Results indicate that increased fatigue damage to the blade root can be attributed to continuous operation at significant yaw error allowed by the control system. Next, we model a two-bladed teetered rotor turbine using three different control systems to adjust flap deflections. The first two limit peak power output, the third limits peak power and cyclic power output over the entire range of operation. Results for simulations conducted both with and without active control are compared to determine how active control affects fatigue life. Improvement in fatigue lifetimes were seen for all control schemes, with increasing fatigue lifetime corresponding to increased flap deflection activity. 13 refs., 6 figs., 2 tabs.

Stress analysis and life prediction of gas turbine blade

Science.gov (United States)

Hsiung, H. C.; Dunn, A. J.; Woodling, D. R.; Loh, D. L.

1988-01-01

A stress analysis procedure is presented for a redesign of the Space Shuttle Main Engine high pressure fuel turbopump turbine blades. The analysis consists of the one-dimensional scoping analysis to support the design layout and the follow-on three-dimensional finite element analysis to confirm the blade design at operating loading conditions. Blade life is evaluated based on high-cycle fatigue and low-cycle fatigue.

Gas--steam turbine combined cycle power plants

Energy Technology Data Exchange (ETDEWEB)

Christian, J.E.

1978-10-01

The purpose of this technology evaluation is to provide performance and cost characteristics of the combined gas and steam turbine, cycle system applied to an Integrated Community Energy System (ICES). To date, most of the applications of combined cycles have been for electric power generation only. The basic gas--steam turbine combined cycle consists of: (1) a gas turbine-generator set, (2) a waste-heat recovery boiler in the gas turbine exhaust stream designed to produce steam, and (3) a steam turbine acting as a bottoming cycle. Because modification of the standard steam portion of the combined cycle would be necessary to recover waste heat at a useful temperature (> 212/sup 0/F), some sacrifice in the potential conversion efficiency is necessary at this temperature. The total energy efficiency ((electric power + recovered waste heat) divided by input fuel energy) varies from about 65 to 73% at full load to 34 to 49% at 20% rated electric power output. Two major factors that must be considered when installing a gas--steam turbine combines cycle are: the realiability of the gas turbine portion of the cycle, and the availability of liquid and gas fuels or the feasibility of hooking up with a coal gasification/liquefaction process.

Life extension of semi-submersible drilling unit

Energy Technology Data Exchange (ETDEWEB)

Hadley, I.; Sinclair, C.I.K. [TWI, Cambridge (United Kingdom). Structural Integrity Dept.; Magne, E. [Schlumberger Sedco Forex, Montrouge (France)

1995-12-31

This paper describes the life extension of a semi-submersible drilling rig built in the early 1970`s. A nominal design life of 20 years was estimated at the time of building; however, in the interim period, numerous improvements have been made in fatigue life estimation ad life improvement techniques, raising the possibility that a further 20 years of operation could be considered. The life extension strategy made use of a number of aspects of offshore technology which were not available at the time of construction of the rig. Finite element studies and results from offshore research programs were used to gauge the effect of fatigue life improvement techniques. The program demonstrated the feasibility of extending the operation of the rig for a further 20 years, with the interval between in-service inspection increased to every five years. It also provided a valuable database of fracture toughness data for the rig materials, which may be used in future work to address reliability issues.

Extension of life of nuclear power stations

International Nuclear Information System (INIS)

Takahashi, Hideaki

1991-01-01

At the time of designing nuclear power stations, as their service life, generally 40 years are taken, and the basic design specifications of machinery and equipment are determined. In USA where atomic energy has been developed, the new construction of nuclear power stations is cased for a while, however, if this situation continues as it is, since old power stations reach the service life of 40 years and are retired in near future, it is feared that the circumstance of the total amount of power generation becoming short will occur. As one of the countermeasures to this, the research on the extension of life of nuclear power stations has been carried out in many fields in USA, and it is expected that the application for extending the life for the power stations constructed in the initial period of development is submitted in 1991. The researches that have been carried out for solving the technical problems in this extension of life and the situation in Japan are reported. The NEC of USA decided that the operation period of nuclear power stations in USA, which is considered to be 40 years so far, can be extended up to the limit of 20 years. The background and circumstances of this problem in USA, Nuclear Plant Aging Research Program, Plant Life Extension Program and so on are reported. (K.I.)

Life cycle evaluation of an intercooled gas turbine plant used in conjunction with renewable energy

Directory of Open Access Journals (Sweden)

Thank-God Isaiah

2016-09-01

Full Text Available The life cycle estimation of power plants is important for gas turbine operators. With the introduction of wind energy into the grid, gas turbine operators now operate their plants in Load–Following modes as back-ups to the renewable energy sources which include wind, solar, etc. The motive behind this study is to look at how much life is consumed when an intercooled power plant with 100 MW power output is used in conjunction with wind energy. This operation causes fluctuations because the wind energy is unpredictable and overtime causes adverse effects on the life of the plant – The High Pressure Turbine Blades. Such fluctuations give rise to low cycle fatigue and creep failure of the blades depending on the operating regime used. A performance based model that is capable of estimating the life consumed of an intercooled power plant has been developed. The model has the capability of estimating the life consumed based on seasonal power demands and operations. An in-depth comparison was undertaken on the life consumed during the seasons of operation and arrives at the conclusion that during summer, the creep and low cycle life is consumed higher than the rest periods. A comparison was also made to determine the life consumed between Load–Following and stop/start operating scenarios. It was also observed that daily creep life consumption in summer was higher than the winter period in-spite of having lower average daily operating hours in a Start–Stop operating scenario.

MULTIPLE LINEAR REGRESSION ANALYSIS FOR PREDICTION OF BOILER LOSSES AND BOILER EFFICIENCY

OpenAIRE

Chayalakshmi C.L

2018-01-01

MULTIPLE LINEAR REGRESSION ANALYSIS FOR PREDICTION OF BOILER LOSSES AND BOILER EFFICIENCY ABSTRACT Calculation of boiler efficiency is essential if its parameters need to be controlled for either maintaining or enhancing its efficiency. But determination of boiler efficiency using conventional method is time consuming and very expensive. Hence, it is not recommended to find boiler efficiency frequently. The work presented in this paper deals with establishing the statistical mo...

Residual life of technical systems; diagnosis, prediction and life extension

International Nuclear Information System (INIS)

Reinertsen, Rune

1996-01-01

The paper presents and discusses research related to residual life of non-repairable and repairable technical systems. Diagnosis of systems and extension of residual life of technical systems are also presented and discussed. This paper concludes that research published describing determination and extension of residual life as well as methods for diagnosis of non-repairable and repairable technical systems, is somewhat limited. Many papers have a rather pragmatic approach. The authors only describe special cases from their own plant and do not provide any explanation of a more academical nature. The other papers are mainly describing very specific applications of statistical models, leaving the more general case out of consideration. One of the main results of this paper is to point out these facts, and thereby identify the need for future research in this area

Effect of adoption of gas turbine in oil refinery

Energy Technology Data Exchange (ETDEWEB)

Tamai, Hiroto

1988-08-01

With progress in energy saving, and increase in automation in facilities, the dependence on electric power increases relative steam power. Further in order to reduce the production cost, the adoption of gas turbine combined cycle system, mainly aimed at power generation, is considered to be most suitable. This adoption, accompanied with the utilization of refinery offgas, dresults in a reduction in unit power generation cost, by increasing the ratio of domestic power generation. The gas turbine using deethanizing tower offgas as main fuel and butane as auxillary fuel, the combined cycle system, where steam produced from the turbine waste heat boiler drives the existing back pressure turbine, was constituted. The generator is 118 kVA in capacity. Against the maximum power demand being 16,500 kWh in the oil refinery, the obtainment of 11,000 kWh by the gas turbine and 2,500 kWh by the back pressure turbine was assured, with a considerable lowering in power to be purchased. (7 figs, 1 tab, 1 ref)

Steam Turbine Control Valve Stiction Effect on Power System Stability

International Nuclear Information System (INIS)

Halimi, B.

2010-01-01

One of the most important problems in power system dynamic stability is low frequency oscillations. This kind of oscillation has significant effects on the stability and security of the power system. In some previous papers, a fact was introduced that a steam pressure continuous fluctuation in turbine steam inlet pipeline may lead to a kind of low frequency oscillation of power systems. Generally, in a power generation plant, steam turbine system composes of some main components, i.e. a boiler or steam generator, stop valves, control valves and turbines that are connected by piping. In the conventional system, the turbine system is composed with a lot of stop and control valves. The steam is provided by a boiler or steam generator. In an abnormal case, the stop valve shuts of the steal flow to the turbine. The steam flow to the turbine is regulated by controlling the control valves. The control valves are provided to regulate the flow of steam to the turbine for starting, increasing or decreasing the power, and also maintaining speed control with the turbine governor system. Unfortunately, the control valve has inherent static friction (stiction) nonlinearity characteristics. Industrial surveys indicated that about 20-30% of all control loops oscillate due to valve problem caused by this nonlinear characteristic. In this paper, steam turbine control valve stiction effect on power system oscillation is presented. To analyze the stiction characteristic effect, firstly a model of control valve and its stiction characteristic are derived by using Newton's laws. A complete tandem steam prime mover, including a speed governing system, a four-stage steam turbine, and a shaft with up to for masses is adopted to analyze the performance of the steam turbine. The governor system consists of some important parts, i.e. a proportional controller, speed relay, control valve with its stiction characteristic, and stem lift position of control valve controller. The steam turbine has

LCA of a condensing boiler according to EuP Directive

International Nuclear Information System (INIS)

Tremonti, M.; Breedvelt, L.; Padovan, G.; Bosio, S.; Corsini, M.

2008-01-01

In the light of the EuP Directive (2005/32/EC), producers of Energy using Product (EuP) are obliged to initiate eco design activities. Fourteen product groups are currently under study, one being the preparatory EC study Eco Boiler, and will result in a EuP Working Plan. The LCA of a condensing boiler, commissionated by an Italian SME in the Lombardy Region, has been conducted to support its environmental strategy and communication, to start implementing eco design activities and to anticipate implications to the EuP Directive. In line with the Eco Boiler study, no detailed LCA has been applied, instead a simplified LCA proves to be a strategic tool to support the company environmental objectives. Specifically, the condensing boiler (the option with the best environmental performance and the lowest life cycle costs for the final consumer) has been internally compared to other boilers, resulting in useful eco design recommendations

Analysis of integrated plant upgrading/life extension programs

International Nuclear Information System (INIS)

McCutchan, D.A.; Massie, H.W. Jr.; McFetridge, R.H.

1988-01-01

A present-worth generating cost model has been developed and used to evaluate the economic value of integrated plant upgrading life extension project in nuclear power plants. This paper shows that integrated plant upgrading programs can be developed in which a mix of near-term availability, power rating, and heat rate improvements can be obtained in combination with life extension. All significant benefits and costs are evaluated from the viewpoint of the utility, as measured in discounted revenue requirement differentials between alternative plans which are equivalent in system generating capacity. The near-term upgrading benefits are shown to enhance the benefit picture substantially. In some cases the net benefit is positive, even if the actual life extension proves to be less than expected

Discussion on life extension of nuclear power plant around the world

International Nuclear Information System (INIS)

Chen Ming; Zhang Yuansi

2010-01-01

The very Paper introduces the concept, basic working flow and fundamental elements of the life extension of nuclear power plant (NPP) around the world; and it generally collects and summarizes the status datum of life extension of NPPs. Afterwards, the Paper analyses the present status of life extension of NPP in various countries with strong nuclear power industry, i.e. the United States, France, Germany, Russia Federation, Japan, South Korea and Canada. At the end, the Paper make a conclusion that whether an operating NPP will adopt life extension at the end of its design life, this issue depends on the factor of economy, safety and technical feasibility of life extension on the NPP. According to latest datum collected in 2009, the nuclear power units around the world, which have exceeded the design lives or are close to design life ends, most of them (about 64%) have selected to extend their service lives; based on this statistical data, we concludes that when an operating nuclear unit is facing with the issue of to extend life or to retire itself, it will be apt to make life extension. (authors)

Fuel characterization requirements for cofiring biomass in coal-fired boilers

International Nuclear Information System (INIS)

Prinzing, D.E.; Tillman, D.A.; Harding, N.S.

1993-01-01

The cofiring of biofuels with coal in existing boilers, or the cofiring of biofuels in combined cycle combustion turbine (CCCT) systems presents significant potential benefits to utilities, including reductions in SO 2 and NO x emissions as a function of reducing the mass flow of sulfur and nitrogen to the boiler, reducing CO 2 emissions from the combustion of fossil fuels; potentially reducing fuel costs both by the availability of wood residues and by the fact that biofuels are exempt from the proposed BTU tax; and providing support to industrial customers from the forest products industry. At the same time, cofiring requires careful attention to the characterization of the wood and coal, both singly and in combination. This paper reviews characterization requirements associated with cofiring biofuels and fossil fuels in boilers and CCCT installations with particular attention not only to such concerns as sulfur, nitrogen, moisture, and Btu content, but also to such issues as total ash content, base/acid ratio of the wood ash and the coal ash, alkali metal content in the wood ash and wood fuel (including converted fuels such as low Btu gas or pyrolytic oil), slagging and fouling indices, ash fusion temperature, and trace metal contents in the wood and coal. The importance of each parameter is reviewed, along with potential consequences of a failure to adequately characterize these parameters. The consequences of these parameters are reviewed with attention to firing biofuels with coal in pulverized coal (PC) and cyclone boilers, and firing biofuels with natural gas in CCCT installations

Economic case for CANDU life extension projects

International Nuclear Information System (INIS)

Qureshi, S.; Tenev, T.; Lewi, M.

2014-01-01

As CANDU reactors approach their original end of design life utilities are faced with two options: to extend the operating life of the reactor by undergoing a life extension project (LEP), or to commence decommissioning activities. Recent project experience has shown that there is economic merit in extending the life of the operating reactor. There are many benefits to such a decision, the most obvious being the revenue that will be generated from the additional years of electricity production by the utility. Delays in decommissioning are also advantageous since the large costs associated with such a long-term activity are pushed into the future, thereby decreasing the net present value (NPV) of the investment. In addition, relatively few power reactors have been fully decommissioned to date and deferring this activity transfers the associated risks to others that are currently obligated to undertake decommissioning activities sooner. Candu Energy has been involved with the life extension projects of the following CANDU reactors: Point Lepreau (New Brunswick, Canada), Bruce Unit 1 and Unit 2 (Ontario, Canada), and Wolsong Unit 1 (South Korea). These reactors underwent fuel channel replacement programs in addition to replacement of major reactor components. Most recently, both Ontario Power Generation (OPG) and Nucleoelectrica Argentina Sociedad Anonima (NA-SA) have commenced work on life extension projects at the Darlington (Canada) and Embalse (Argentina) sites respectively. The experience gained from previous LEP projects allows Candu Energy to deliver future projects in a timely, efficient, and cost effective manner. (author)

Voltage sag influence on fatigue life of the drivetrain of fixed speed wind turbines

DEFF Research Database (Denmark)

Veluri, Badrinath; Santos-Martin, David; Jensen, Henrik Myhre

2011-01-01

Occurrence of voltage sags due to electrical grid faults and other network disturbances generate transients of the generator electromagnetic torque which result in significant high stresses and noticeable vibrations for the wind turbine mechanical system and may also have a detrimental effect...... on the fatigue life of important drivetrain components. The high penetration of wind energy in the electrical grids demands new requirements for the operation of wind energy conversion systems. Although fixed speed wind turbine technology is nowadays replaced by variable speed wind turbines. In some countries...... by the stator flux oscillations which cause high transients of the generator electromagnetic torque. This paper focuses in estimating the resulting significant stresses transients due to the electromagnetic torque transients, which transmits to the wind turbine mechanical system that may have a detrimental...

Boiler conversions for biomass

Energy Technology Data Exchange (ETDEWEB)

Kinni, J [Tampella Power Inc., Tampere (Finland)

1997-12-31

Boiler conversions from grate- and oil-fired boilers to bubbling fluidized bed combustion have been most common in pulp and paper industry. Water treatment sludge combustion, need for additional capacity and tightened emission limits have been the driving forces for the conversion. To accomplish a boiler conversion for biofuel, the lower part of the boiler is replaced with a fluidized bed bottom and new fuel, ash and air systems are added. The Imatran Voima Rauhalahti pulverized-peat-fired boiler was converted to bubbling fluidized bed firing in 1993. In the conversion the boiler capacity was increased by 10 % to 295 MWth and NO{sub x} emissions dropped. In the Kymmene Kuusankoski boiler, the reason for conversion was the combustion of high chlorine content biosludge. The emissions have been under general European limits. During the next years, the emission limits will tighten and the boilers will be designed for most complete combustion and compounds, which can be removed from flue gases, will be taken care of after the boiler. (orig.) 3 refs.

Boiler conversions for biomass

Energy Technology Data Exchange (ETDEWEB)

Kinni, J. [Tampella Power Inc., Tampere (Finland)

1996-12-31

Boiler conversions from grate- and oil-fired boilers to bubbling fluidized bed combustion have been most common in pulp and paper industry. Water treatment sludge combustion, need for additional capacity and tightened emission limits have been the driving forces for the conversion. To accomplish a boiler conversion for biofuel, the lower part of the boiler is replaced with a fluidized bed bottom and new fuel, ash and air systems are added. The Imatran Voima Rauhalahti pulverized-peat-fired boiler was converted to bubbling fluidized bed firing in 1993. In the conversion the boiler capacity was increased by 10 % to 295 MWth and NO{sub x} emissions dropped. In the Kymmene Kuusankoski boiler, the reason for conversion was the combustion of high chlorine content biosludge. The emissions have been under general European limits. During the next years, the emission limits will tighten and the boilers will be designed for most complete combustion and compounds, which can be removed from flue gases, will be taken care of after the boiler. (orig.) 3 refs.

Development of procedural requirements for life extension of nuclear power plants

Energy Technology Data Exchange (ETDEWEB)

Lee, Sang Hun; Son, Moon Kyu [Korea Association for Nuclear Technology, Taejon (Korea, Republic of); Ham, Cheol Hun [The Catholic University of Korea, Seoul (Korea, Republic of); Chang, Keun Sun [Sunmoon Univ., Asan (Korea, Republic of); Paek, Won Phil [Korea Advanced Institute of Science and Technology, Taejon (Korea, Republic of); Cheong, Ji Hwan [Baekseok College Cultural Studies, Cheonan (Korea, Republic of)

2001-03-15

Current status of regulatory aspects of life extension and upgrading of NPPs is reviewed for major foreign countries. Most countries require similar technical requirements; however, procedural aspects differ country by country. Regulatory systems suitable for NPP life extension is investigated. The procedure and requirements for reassessment of design life should be established first; then it can be incorporated into the PSR system. The concept of 'Current Licensing Basis (CLB)' can be adopted in Korea, but further elaboration for terms and definitions is needed for common understanding between interested groups. The procedure for maintenance and backfitting should also be improved. The Systems, Structures, and Components (SSCs) that require development of regulatory requirements for life extension are identified based on extensive analysis of foreign experiences. By analyzing the rules and regulations related to life extension. Basic directions are suggested to harmonize or establish regulatory systems for life extension, two-step licensing, PSR, and backfitting.

Remaining life assessment of a high pressure turbine rotor

International Nuclear Information System (INIS)

Nguyen, Ninh; Little, Alfie

2012-01-01

This paper describes finite element and fracture mechanics based modelling work that provides a useful tool for evaluation of the remaining life of a high pressure (HP) steam turbine rotor that had experienced thermal fatigue cracking. An axis-symmetrical model of a HP rotor was constructed. Steam temperature, pressure and rotor speed data from start ups and shut downs were used for the thermal and stress analysis. Operating history and inspection records were used to benchmark the damage experienced by the rotor. Fracture mechanics crack growth analysis was carried out to evaluate the remaining life of the rotor under themal cyclic loading conditions. The work confirmed that the fracture mechanics approach in conjunction with finite element modelling provides a useful tool for assessing the remaining life of high temperature components in power plants.

Shelf-life extension of fresh chicken through radurisation

International Nuclear Information System (INIS)

Niemand, J.G.; Van der Linde, H.J.

1982-01-01

The article discusses the shelf-life extension of fresh chicken through radurization. In order to assess the potential of this process on the South African market, a detailed investigation was carried out to determine the shelf-life extension under local conditions. The following aspects were investigated; 1) reduction of bacterial numbers at different radurisation doses; 2) influence of storage temperature on shelf-life and 3) the elimination of Salmonella. Organoleptic testing was carried out on poultry radurised to doses of 3, 5, 7,5 and 10 kGy as well as on non-radurised controls

Scenario Development and Delphi Application in Life Cycle Assessment for Assessing Environmental Impact of New Technology Case Study: Removal of Wind Turbines Project

Directory of Open Access Journals (Sweden)

Devina Fitrika Dewi

2016-05-01

Full Text Available Certain technology is intended to create eco-efficient products or process or is developed as answer to the recent challenge. This kind of technology consequently can also create another impact therefore it shall be assessed and analyzed.The focus of the study is on assessment method namely Life Cycle Analysis (LCA, Scenario development and Delphi application. The objective is to understand benefits and drawbacks of the combined methodology and observe practicality of its implementation for assessing new technology. The distinctive feature comes from the combination of social and technological foresight (as Delphi application and future studies (as Scenario development which are applied in the environmental assessment of a product (by Life Cycle Analysis.The utilization of LCA-Scenario-Delphi case study as an explanatory example is presented in the Removal Wind Turbines Project by the Danish Energy Agency. The wind turbine is considered new technology with some of it phases are yet to occur, for example: removal of turbines after phase out stage. Technology Assessment by LCA-Scenario-Delphi is complicated procedure, but necessary to validate the results. The drawbacks of this procedure are extensive time it consumes and the dependency on public participation and/or expert willingness to participate. Nonetheless, its advantages are due to its interactive feature; integration of knowledge from different areas of expertise and its assessment’s characteristic which focuses on process.

Remaining life assessment of carbon steel boiler headers by repeated creep testing

Energy Technology Data Exchange (ETDEWEB)

Drew, M. [ANSTO, Materials and Engineering Science, New Illawarra Road, Lucas Heights, PMB 1 Menai, NSW 2234 (Australia)]. E-mail: michael.drew@ansto.gov.au; Humphries, S. [ANSTO, Materials and Engineering Science, New Illawarra Road, Lucas Heights, PMB 1 Menai, NSW 2234 (Australia); Thorogood, K. [ANSTO, Materials and Engineering Science, New Illawarra Road, Lucas Heights, PMB 1 Menai, NSW 2234 (Australia); Barnett, N. [BlueScope Steel, P.O. Box 1854, Wollongong, NSW (Australia)

2006-05-15

The condition of carbon steel boiler headers that have been in service for over 25 years has been assessed periodically by NDT, dimensional measurements, replication and accelerated creep testing. Historical temperature records were limited, so estimates of effective header temperatures were made from replicas. These estimates were compared with header stub thermocouple readings. At about 280,000 service hours, samples were chain-drilled from the headers for accelerated creep testing. These test results indicated that the headers had satisfactory remaining life. Nine years after the original samples were taken, additional samples were removed from one header at 337,000 service hours. The creep rupture properties measured from the repeated tests were almost identical to the initial results. A mild degree of random, nodular graphite was found in the samples and its effect on creep properties is discussed.

Treatment of Berkeley boilers in Studsvik. Project description and experiences - Berkeley Boilers Project

International Nuclear Information System (INIS)

Saul, Dave; Davidson, Gavin; Wirendal, Bo

2014-01-01

In November 2011 Studsvik was awarded a contract to transport five decommissioned boilers from the Berkeley Nuclear Licensed Site in the UK to the Studsvik Nuclear Site in Sweden for metal treatment and recycling. A key objective of the project was to remove the boilers from the site by 31 March 2012 and this was successfully achieved with all boilers off site by 22 March and delivered to Studsvik on 6 April. In November 2012 Studsvik was awarded a further contract for the remaining ten Berkeley Boilers with the requirement to remove all boilers from the Berkeley site by 31 March 2013. Again this was successfully achieved ahead of programme with all boilers in Sweden by 1 April 2013. A total of nine boilers have now been processed and all remaining boilers will be completed by end of September 2014. The projects have had many challenges including a very tight timescale and both have been successfully delivered to cost and ahead of the baseline programme. This paper describes the project and the experience gained from treatment of the boilers to date. (authors)

Comparative life-cycle assessment of a small wind turbine for residential off-grid use

International Nuclear Information System (INIS)

Fleck, Brian; Huot, Marc

2009-01-01

As the popularity of renewable energy systems grows, small wind turbines are becoming a common choice for off-grid household power. However, the true benefits of such systems over the traditional internal combustion systems are unclear. This study employs a life-cycle assessment methodology in order to directly compare the environmental impacts, net-energy inputs, and life-cycle cost of two systems: a stand-alone small wind turbine system and a single-home diesel generator system. The primary focus for the investigation is the emission of greenhouse gases (GHG) including CO 2 , CH 4 , and N 2 O. These emissions are calculated over the life-cycle of the two systems which provide the same amount of energy to a small off-grid home over a twenty-year period. The results show a considerable environmental benefit for small-scale wind power. The wind generator system offered a 93% reduction of GHG emissions when compared to the diesel system. Furthermore, the diesel generator net-energy input was over 200 MW, while the wind system produced an electrical energy output greater than its net-energy input. Economically, the conclusions were less clear. The assumption was made that diesel fuel cost over the next twenty years was based on May 2008 prices, increasing only in proportion to inflation. As such, the net-present cost of the wind turbine system was 14% greater than the diesel system. However, a larger model wind turbine would likely benefit from the effects of the 'economy of scale,' producing superior results both economically and environmentally. (author)

Analysis on regulation strategies for extending service life of hydropower turbines

Science.gov (United States)

Yang, W.; Norrlund, P.; Yang, J.

2016-11-01

Since a few years, there has been a tendency that hydropower turbines experience fatigue to a greater extent, due to increasingly more regulation movements of governor actuators. The aim of this paper is to extend the service life of hydropower turbines, by reasonably decreasing the guide vane (GV) movements with appropriate regulation strategies, e.g. settings of PI (proportional-integral) governor parameters and controller filters. The accumulated distance and number of GV movements are the two main indicators of this study. The core method is to simulate the long-term GV opening of Francis turbines with MATLAB/Simulink, based on a sequence of one-month measurements of the Nordic grid frequency. Basic theoretical formulas are also discussed and compared to the simulation results, showing reasonable correspondence. Firstly, a model of a turbine governor is discussed and verified, based on on-site measurements of a Swedish hydropower plant. Then, the influence of governor parameters is discussed. Effects of different settings of controller filters (e.g. dead zone, floating dead zone and linear filter) are also examined. Moreover, a change in GV movement might affect the quality of the frequency control. This is also monitored via frequency deviation characteristics, determined by elementary simulations of the Nordic power system. The results show how the regulation settings affect the GV movements and frequency quality, supplying suggestions for optimizing the hydropower turbine operation for decreasing the wear and tear.

Nuclear power plants life extension and decommissioning its economic aspects

International Nuclear Information System (INIS)

Watanabe, Yoshiaki

1994-06-01

In USA where the development of nuclear power was started early, the life of nuclear power plants expires successively around the turn of century, and the serious hindrance to electric power supply is feared. Therefore, the research for extending 40 year approved period of operation is in progress. By the extension of life of nuclear power plants, huge cost reduction is estimated as compared with the construction of new plants. However, due to the rise of the cost for the life extension, there were the cases of forced decommissioning. In this book, the present state of the life extension of nuclear power stations, the economical assessment and analysis of the life extension by DOE, the economical assessment by MIDAS method of Electric Power Research Institute, the economical assessment by cost-benefit method of Northern States Power Co., the assessment of the long term operation possibility of nuclear power stations, the economical assessment system for the life extension in Japan, the present state of the decommissioning of nuclear power stations and that in USA, Canada and Europe, the assessment of the decommissioning cost by OECD/NEA, and the decommissioning cost for thermal power stations are described. (K.I.)

Analysis on effects of energy efficiency regulations & standards for industrial boilers in China

Science.gov (United States)

Liu, Ren; Chen, Lili; Zhao, Yuejin; Liu, Meng

2017-11-01

The industrial boilers in China are featured by large quantity, wide distribution, high energy consumption and heavy environmental pollution, which are key problems faced by energy conservation and environmental protection in China. Meanwhile, industrial boilers are important equipment for national economy and people’s daily life, and energy conservation gets through all segments from type selection, purchase, installation and acceptance to fuel management, operation, maintenance and service. China began to implement such national mandatory standards and regulations for industrial boiler as GB24500-2009 The Minimum Allowable Values of Energy Efficiency and Energy Efficiency Grades of Industrial Boilers and TSG G002-2010 Supervision Regulation on Energy-Saving Technology for Boilers since 2009, which obviously promote the development of energy conservation of industrial boilers, but there are also some problems with the rapid development of technologies for energy conservation of industrial boilers. In this paper, the implementation of energy efficiency standards for industrial boilers in China and the significance are analyzed based on survey data, and some suggestions are proposed for the energy efficiency standards for industrial boilers. Support by Project 2015424050 of Special Fund for quality control Research in the Public Interest

Condition assessment of over 250 turbine and generator rotors

International Nuclear Information System (INIS)

McCann, D.R.; Jhansale, H.R.

1990-01-01

Results of condition assessment studies on 259 turbine and generator rotors following bore inspections are presented. The rotors were manufactured by Allis-Chalmers, General Electric and Westinghouse. Methodologies and criteria used for nondestructive inspections, condition assessment and life extension procedures are described. Several trends are observed and some interesting conclusions offered. Essentially about 9.3% of the rotors evaluated required life extensions via overbore/bottlebore to remove harmful flaws, and/or revised cold start procedures to reduce thermal stresses. None of the rotors was condemned. Based on these studies, it is concluded that all rotors from units larger than 10 MW should be periodically inspected and their condition assessed on a case by case basis for continued reliable service

Remaining life assessment and plant life extension in high temperature components of power and petrochemical plant

International Nuclear Information System (INIS)

Fleming, A.

2003-01-01

This paper explains the reasons why plant life can so easily be extended beyond the original design life. It details the means by which plant life extension is normally achieved, a structured plan for achieving such plant life extension at reasonable cost and some of the key techniques used in assessing the remaining life and discusses the simple repair options available. (author)

Tracking and Control of Gas Turbine Engine Component Damage/Life

Science.gov (United States)

Jaw, Link C.; Wu, Dong N.; Bryg, David J.

2003-01-01

This paper describes damage mechanisms and the methods of controlling damages to extend the on-wing life of critical gas turbine engine components. Particularly, two types of damage mechanisms are discussed: creep/rupture and thermo-mechanical fatigue. To control these damages and extend the life of engine hot-section components, we have investigated two methodologies to be implemented as additional control logic for the on-board electronic control unit. This new logic, the life-extending control (LEC), interacts with the engine control and monitoring unit and modifies the fuel flow to reduce component damages in a flight mission. The LEC methodologies were demonstrated in a real-time, hardware-in-the-loop simulation. The results show that LEC is not only a new paradigm for engine control design, but also a promising technology for extending the service life of engine components, hence reducing the life cycle cost of the engine.

Influence of water–air ratio on the heat transfer and creep life of a high pressure gas turbine blade

International Nuclear Information System (INIS)

Eshati, S.; Abu, A.; Laskaridis, P.; Khan, F.

2013-01-01

An analytical model to investigate the influence of Water–Air Ratio (WAR) on turbine blade heat transfer and cooling processes (and thus the blade creep life) of industrial gas turbines is presented. The effects of WAR are emphasised for the modelling of the gas properties and the subsequent heat transfer process. The approach considers convective/film cooling and includes the influence of a thermal barrier coating. In addition, the approach is based on the thermodynamic outputs of a gas turbine performance simulation, heat transfer model, as well as a method that accounts for the changes in the properties of moist air as a function of WAR. For a given off-design point, the variation of WAR (0.0–0.10) was investigated using the heat transfer model. Results showed that with increasing WAR the blade inlet coolant temperature reduced along the blade span. The blade metal temperature at each section was reduced as WAR increased, which in turn increased the blade creep life. The increase in WAR increased the specific heat of the coolant and increased the heat transfer capacity of the coolant air flow. The model can be implemented by using the thermodynamic cycle of the engine, without knowing the turbine cooling details in the conceptual design stage. Also, this generic method assists the end user to understand the effect of operating conditions and design parameter on the creep life of a high pressure turbine blade. -- Highlights: • The influence of WAR on gas turbine blade heat transfer and creep life is examined. • Coolant specific heat capacity is the key property affected by changes in WAR. • Increase in WAR reduces the coolant and metal temperature along the blade span. • Creep life increases with increase in WAR even if ambient temperature is increased

HVOF Thermal Spray TiC/TiB₂ Coatings for AUSC Boiler/Turbine Components for Enhanced Corrosion Protection

Energy Technology Data Exchange (ETDEWEB)

Mondal, Kanchan [Southern Illinois Univ., Carbondale, IL (United States). Dept. of Mechanical Engineering and Energy Processes; Koc, Rasit [Southern Illinois Univ., Carbondale, IL (United States). Dept. of Mechanical Engineering and Energy Processes; Fan, Chinbay [Gas Technology Inst., Des Plaines, IL (United States)

2016-12-07

The high temperatures of operations still pose significant risk of degradation and fatigue from oxidizing, corroding and eroding environment. In addition to unused O₂, water from combustion and SO_x from the coal sulfur oxidation that result in highly corrosive environment, acid gases such as HCl and other sulfur compounds may also be present. These adverse effects are further accelerated due to the elevated temperatures. In addition, ash particulates and unburnt carbon and pyritic sulfur can cause erosion of the surface and thus loss of material. Unburnt carbon and pyritic sulfur may also cause localized reduction sites. Thus, fireside corrosion protection and steam oxidation protection alternatives to currently used Ni-Cr overlays need to be identified and evaluated. Titanium carbide (TiC) is a suitable alternative on account of the material features such as the high hardness, the high melting point, the high strength and the low density for the substitution or to be used in conjunction with NiCr for enhancing the fireside corrosion and erosion of the materials. Another alternative is the use of titanium boride as a coating for chemical stability required for long-term service and high erosion resistance over the state-of-the-art, high fracture toughness (K_1C ~12 MPam^1/2) and excellent corrosion resistance (kp~1.9X10^-11 g²/cm⁴/s at 800°C in air). The overarching aim of the research endeavor was to synthesize oxidation, corrosion and wear resistant TiC and TiB₂ coating powders, apply thermal spray coating on existing boiler materials and characterize the coated substrates for corrosion resistance for applications at high temperatures (500 -750 °C) and high pressures (~350 bars) using the HVOF process and to demonstrate the feasibility of these coating to be used in AUSC boilers and turbines.

Proceedings of recent innovations and experience with plant monitoring and utility operations

International Nuclear Information System (INIS)

Fruchtman, I.

1991-01-01

This book contains proceedings of Recent Innovations and Experience with Plant Monitoring and Utility Operations. Topics covered include: a number of innovative actions recently applied at plants in the United States, Australia, and the People's Republic of China. A preview of forthcoming instrumentation and monitoring techniques, enhanced boiler and turbine operations and maintenance, determining root causes of boiler related problems, welding technique that eliminates high temperature, post weld heat treatment, successful application of a portable oil filtration skid, and a method of evaluation for high pressure turbine life assessment using the EPRI rotor life assessment software

The early operation of the helical once-through boilers at Heysham 1 and Hartlepool

International Nuclear Information System (INIS)

Mathews, A.J.

1988-01-01

The Heysham 1 and Hartlepool AGR Reactors are equipped with 'pod' boilers set into the walls of the Pre-stressed Concrete Pressure Vessel. Each Reactor unit has eight pod boilers, which are of a somewhat unique single pressure, once through, helically wound type incorporating a reheater. The pods are provided with a limited amount of strain gauge and thermocouple instrumentation concentrated mainly in two specially instrumented boilers at each site. During Commissioning prior to power raising, extensive noise and vibration tests utilising the special attain gauge instrumented boilers, gave encouraging results. This has led to an increase in coolant gas mass flow of 5% above the design level. Following power raising in 1983 and 1984, detailed boiler performance testing, mainly using the special thermocouple instrumented boilers, showed that the actual behaviour differed from the computer design predictions. A major temperature tilt existed across the boiler tubes resulting in higher than predicted temperatures in the outer radius rows of tubes and the reverse situation in the inner tubes. The effect differed in magnitude between Hartlepool Reactor 1 and the other three Reactors probably due to construction differences. As a result output was initially limited to approximately 58% of design (380 MW (Generated)). A major programme of altering the flow control ferrules was carried out during the first statutory overhauls in 1985 and 1986. The initial results from Heysham 1 were not very encouraging (a gain of 70 MW(e)) but further computer model correlations led to revised patterns in Heysham and Hartlepool Reactor 2 which have since yielded improvements in output potential of up to 200 MW(e). The paper discusses the commissioning test results described above and describes the details of the extensive work carried out to achieve higher output. (author)

MODELLING, SIMULATING AND OPTIMIZING BOILERS

DEFF Research Database (Denmark)

Sørensen, Kim; Condra, Thomas Joseph; Houbak, Niels

2004-01-01

In the present work a framework for optimizing the design of boilers for dynamic operation has been developed. A cost function to be minimized during the optimization has been formulated and for the present design variables related to the Boiler Volume and the Boiler load Gradient (i.e. ring rate...... on the boiler) have been dened. Furthermore a number of constraints related to: minimum and maximum boiler load gradient, minimum boiler size, Shrinking and Swelling and Steam Space Load have been dened. For dening the constraints related to the required boiler volume a dynamic model for simulating the boiler...... performance has been developed. Outputs from the simulations are shrinking and swelling of water level in the drum during for example a start-up of the boiler, these gures combined with the requirements with respect to allowable water level uctuations in the drum denes the requirements with respect to drum...

Degradation of gas turbine coatings and life assessment

Energy Technology Data Exchange (ETDEWEB)

Cheruvu, N S [Southwest Research Institute, San Antonio, TX (United States)

1999-12-31

MCrAlY coatings are widely used on hot section components of gas turbines to provide hot corrosion and/or oxidation protection by formation of an oxide layer on the surface. As the protective oxide scale exfoliates during service, aluminum from the coating diffuses outward for reformation of the protective scale. Aluminum may also diffuse inward due to the differences in composition between the coating and the substrate. Thus, the coatings degrade due to oxidation, oxide scale spallation, and inward and outward diffusion of aluminum. Service life of these coatings is controlled by the aluminum content in the coating, operating temperature and start- shutdown cycles. In-service degradation of CoCrAlY and CoNiCrAlY coatings is presented. A procedure to predict the remaining service life of coatings under oxidizing conditions is discussed. (orig.) 12 refs.

Degradation of gas turbine coatings and life assessment

Energy Technology Data Exchange (ETDEWEB)

Cheruvu, N.S. [Southwest Research Institute, San Antonio, TX (United States)

1998-12-31

MCrAlY coatings are widely used on hot section components of gas turbines to provide hot corrosion and/or oxidation protection by formation of an oxide layer on the surface. As the protective oxide scale exfoliates during service, aluminum from the coating diffuses outward for reformation of the protective scale. Aluminum may also diffuse inward due to the differences in composition between the coating and the substrate. Thus, the coatings degrade due to oxidation, oxide scale spallation, and inward and outward diffusion of aluminum. Service life of these coatings is controlled by the aluminum content in the coating, operating temperature and start- shutdown cycles. In-service degradation of CoCrAlY and CoNiCrAlY coatings is presented. A procedure to predict the remaining service life of coatings under oxidizing conditions is discussed. (orig.) 12 refs.

Optimization of Boiler Heat Load in Water-Heating Boiler-House

Directory of Open Access Journals (Sweden)

B. A. Bayrashevsky

2009-01-01

Full Text Available An analytical method for optimization of water-heating boiler loads has been developed on the basis of approximated semi-empirical dependences pertaining to changes of boiler gross efficiency due to its load. A complex (∂tух/∂ξΔξ is determined on the basis of a systematic analysis (monitoring of experimental data and the Y. P. Pecker’s formula for calculation of balance losses q2. This complex makes it possible to set a corresponding correction to a standard value of the boiler gross efficiency due to contamination of heating surfaces.Software means for optimization of water-heating boilers has been developed and it is recommended to be applied under operational conditions.

Characterization of Oxy-combustion Impacts in Existing Coal-fired Boilers

Energy Technology Data Exchange (ETDEWEB)

Adams, Bradley R. [Univ. of Utah, Salt Lake City, UT (United States); Fry, Andrew R. [Univ. of Utah, Salt Lake City, UT (United States); Senior, Constance L. [Univ. of Utah, Salt Lake City, UT (United States); Shim, Hong Shig [Univ. of Utah, Salt Lake City, UT (United States); Otten, Brydger Van [Univ. of Utah, Salt Lake City, UT (United States); Wendt, Jost [Univ. of Utah, Salt Lake City, UT (United States); Shaddix, Christopher [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Tree, Dale [Brigham Young Univ., Provo, UT (United States)

2010-06-01

This report summarizes Year 2 results of a research program designed to use multi-scale experimental studies and fundamental theoretical models to characterize and predict the impacts of retrofit of existing coal-fired utility boilers for oxy-combustion. Year 2 focused extensively on obtaining experimental data from the bench-scale, lab-scale and pilot-scale reactors. These data will be used to refine and validate submodels to be implemented in CFD simulations of full-scale boiler retrofits. Program tasks are on schedule for Year 3 completion. Both Year 2 milestones were completed on schedule and within budget.

Boiler system lay-up; Avstaellning och konservering av pannanlaeggningar

Energy Technology Data Exchange (ETDEWEB)

Hellman, Mats

2007-04-15

equipment in good condition. Lay-up control is an important part of the life extension of the plant. In the literature there are many guidelines regarding lay-up procedures. However an overall scheme that applies to all kind of boilers will either become very complex or too superficial to be user friendly. The objective of this report is to give information and know-how of current lay-up practices. Furthermore the report describes the considerations to be taken when designing a plant specific guideline for lay-up.

Reconstruction actions carried out in order to achieve nominal design heat capacity of hot water boilers type VKSM 40; A product of TPK-Zagreb

International Nuclear Information System (INIS)

Ninevski, Gjorgji; Sekovanikj, Ivica

2000-01-01

Hot water boilers with a steep turbines membranous produced by TPK-Zagreb in 1979 are projected for nominal capacity of 46.52 MW. But it was demonstrated in practice, according the performed measurements, that during the exploitation they do not give declared thermal power. In this article the chronological review of all successful performed reconstructive operations by engineering staff from Toplifikacija Joint-Stock Co. for district heating -Skopje (Macedonia) on the hot water boilers type VKSM40 with nominal capacity of 46.52 MW is given. (Authors)

Numerical Estimation of Fatigue Life of Wind Turbines due to Shadow Effect

DEFF Research Database (Denmark)

Thoft-Christensen, Palle; Pedersen, Ronnie; Nielsen, Søren R.K.

2009-01-01

The influence of tower design on damage accumulation in up-wind turbine blades during tower passage is discussed. The fatigue life of a blade is estimated for a tripod tower configuration and a standard mono-tower. The blade stresses are determined from a dynamic mechanical model with a delay...

Data-Mining Toolset Developed for Determining Turbine Engine Part Life Consumption

Science.gov (United States)

Litt, Jonathan S.

2003-01-01

The current practice in aerospace turbine engine maintenance is to remove components defined as life-limited parts after a fixed time, on the basis of a predetermined number of flight cycles. Under this schedule-based maintenance practice, the worst-case usage scenario is used to determine the usable life of the component. As shown, this practice often requires removing a part before its useful life is fully consumed, thus leading to higher maintenance cost. To address this issue, the NASA Glenn Research Center, in a collaborative effort with Pratt & Whitney, has developed a generic modular toolset that uses data-mining technology to parameterize life usage models for maintenance purposes. The toolset enables a "condition-based" maintenance approach, where parts are removed on the basis of the cumulative history of the severity of operation they have experienced. The toolset uses data-mining technology to tune life-consumption models on the basis of operating and maintenance histories. The flight operating conditions, represented by measured variables within the engine, are correlated with repair records for the engines, generating a relationship between the operating condition of the part and its service life. As shown, with the condition-based maintenance approach, the lifelimited part is in service until its usable life is fully consumed. This approach will lower maintenance costs while maintaining the safety of the propulsion system. The toolset is a modular program that is easily customizable by users. First, appropriate parametric damage accumulation models, which will be functions of engine variables, must be defined. The tool then optimizes the models to match the historical data by computing an effective-cycle metric that reduces the unexplained variability in component life due to each damage mode by accounting for the variability in operational severity. The damage increment due to operating conditions experienced during each flight is used to compute

Status and Analysis on Effects of Energy Efficiency Standards for Industrial Boilers in China

Science.gov (United States)

Liu, Ren; Chen, Lili; Liu, Meng; Ding, Qing; Zhao, Yuejin

2017-11-01

Energy conservation and environmental protection is the basic policy of China, and is an important part of ecological civilization construction. The industrial boilers in China are featured by large quantity, wide distribution, high energy consumption and heavy environmental pollution, which are key problems faced by energy conservation and environmental protection in China. Meanwhile, industrial boilers are important equipment for national economy and people’s daily life, and energy conservation gets through all segments from type selection, purchase, installation and acceptance to fuel management, operation, maintenance and service. China began to implement such national mandatory standards and regulations for industrial boiler as GB24500-2009 The Minimum Allowable Values of Energy Efficiency and Energy Efficiency Grades of Industrial Boilers and TSG G002-2010 Supervision Regulation on Energy-Saving Technology for Boilers since 2009, which obviously promote the development of energy conservation of industrial boilers, but there are also some problems with the rapid development of technologies for energy conservation of industrial boilers. In this paper, the implementation of energy efficiency standards for industrial boilers in China and the significance are analyzed based on survey data, and some suggestions are proposed for the energy efficiency standards for industrial boilers.

Curbing Air Pollution and Greenhouse Gas Emissions from Industrial Boilers in China

Energy Technology Data Exchange (ETDEWEB)

Shen, Bo [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States); Price, Lynn K [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States); Lu, Hongyou [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States); Liu, Xu [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States); Tsen, Katherine [Univ. of California, Berkeley, CA (United States); Xiangyang, Wei [National Energy Conservation Center (China); Yunpeng, Zhang [National Energy Conservation Center (China); Jian, Guan [China Special Equipment Inspection & Test Inst. (China); Rui, Hou [China Machinery Industry Conservation & Resource Utilization Center (China); Junfeng, Zhang [China National Offshore Oil Corp. (China); Yuqun, Zhuo [Tsinghua Univ., Beijing (China); Shumao, Xia [China Energy Conservation & Environmental Protection Group (China); Yafeng, Han [Xi' an Jiatong Univ. (China); Manzhi, Liu [China Univ. of Mining and Technology (China)

2015-10-28

China’s industrial boiler systems consume 700 million tons of coal annually, accounting for 18% of the nation’s total coal consumption. Together these boiler systems are one of the major sources of China’s greenhouse gas (GHG) emissions, producing approximately 1.3 gigatons (Gt) of carbon dioxide (CO₂) annually. These boiler systems are also responsible for 33% and 27% of total soot and sulfur dioxide (SO2) emissions in China, respectively, making a substantial contribution to China’s local environmental degradation. The Chinese government - at both the national and local level - is taking actions to mitigate the significant greenhouse gas (GHG) emissions and air pollution related to the country’s extensive use of coal-fired industrial boilers. The United States and China are pursuing a collaborative effort under the U.S.-China Climate Change Working Group to conduct a comprehensive assessment of China’s coal-fired industrial boilers and to develop an implementation roadmap that will improve industrial boiler efficiency and maximize fuel-switching opportunities. Two Chinese cities – Ningbo and Xi’an – have been selected for the assessment. These cities represent coastal areas with access to liquefied natural gas (LNG) imports and inland regions with access to interprovincial natural gas pipelines, respectively.

Exergy analysis and evolutionary optimization of boiler blowdown heat recovery in steam power plants

International Nuclear Information System (INIS)

Vandani, Amin Mohammadi Khoshkar; Bidi, Mokhtar; Ahmadi, Fatemeh

2015-01-01

Highlights: • Heat recovery of boiler blow downed water using a flash tank is modeled. • Exergy destruction of each component is calculated. • Exergy efficiency of the whole system is optimized using GA and PSO algorithms. • Utilizing the flash tank increases the net power and efficiency of the system. - Abstract: In this study, energy and exergy analyses of boiler blowdown heat recovery are performed. To evaluate the effect of heat recovery on the system performance, a steam power plant in Iran is selected and the results of implementation of heat recovery system on the power plant are investigated. Also two different optimization algorithms including GA and PSO are established to increase the plant efficiency. The decision variables are extraction pressure from steam turbine and temperature and pressure of boiler outlet stream. The results indicate that using blowdown recovery technique, the net generated power increases 0.72%. Also energy and exergy efficiency of the system increase by 0.23 and 0.22, respectively. The optimization results show that temperature and pressure of boiler outlet stream have a higher effect on the exergy efficiency of the system in respect to the other decision variables. Using optimization methods, exergy efficiency of the system reaches to 30.66% which shows a 1.86% augmentation with regard to the situation when a flash tank is implemented.

Boilers, evaporators, and condensers

International Nuclear Information System (INIS)

Kakac, S.

1991-01-01

This book reports on the boilers, evaporators and condensers that are used in power plants including nuclear power plants. Topics included are forced convection for single-phase side heat exchangers, heat exchanger fouling, industrial heat exchanger design, fossil-fuel-fired boilers, once through boilers, thermodynamic designs of fossil fuel-first boilers, evaporators and condensers in refrigeration and air conditioning systems (with respect to reducing CFC's) and nuclear steam generators

A Combined High and Low Cycle Fatigue Model for Life Prediction of Turbine Blades

Directory of Open Access Journals (Sweden)

Shun-Peng Zhu

2017-06-01

Full Text Available Combined high and low cycle fatigue (CCF generally induces the failure of aircraft gas turbine attachments. Based on the aero-engine load spectrum, accurate assessment of fatigue damage due to the interaction of high cycle fatigue (HCF resulting from high frequency vibrations and low cycle fatigue (LCF from ground-air-ground engine cycles is of critical importance for ensuring structural integrity of engine components, like turbine blades. In this paper, the influence of combined damage accumulation on the expected CCF life are investigated for turbine blades. The CCF behavior of a turbine blade is usually studied by testing with four load-controlled parameters, including high cycle stress amplitude and frequency, and low cycle stress amplitude and frequency. According to this, a new damage accumulation model is proposed based on Miner’s rule to consider the coupled damage due to HCF-LCF interaction by introducing the four load parameters. Five experimental datasets of turbine blade alloys and turbine blades were introduced for model validation and comparison between the proposed Miner, Manson-Halford, and Trufyakov-Kovalchuk models. Results show that the proposed model provides more accurate predictions than others with lower mean and standard deviation values of model prediction errors.

The ASME Section 11 Special Working Group On Plant Life Extension

International Nuclear Information System (INIS)

Katz, L.R.

1990-01-01

The codes and standards applicable to plant life extension have not been identified in the U.S. at this time. However, several initiatives have been taken to establish specific codes and standards pertaining to nuclear plant life extension (PLEX). One of these initiatives, sponsored by ASME, is the Section XI Special Working Group on Plant Life Extension (SWG-PLEX). The SWG-PLEX reports to the ASME Section XI Subcommittee and is responsible for recommending or drafting rules and requirements for modifying Section XI to accommodate age-related degradation to support nuclear plant life extension. This paper summarizes the results and reports the activities of the SWG-PLEX during the 1989/1990 period

Analytical Method to Estimate Fatigue Life Time Duration in Service for Runner Blade Mechanism of Kaplan Turbines

Directory of Open Access Journals (Sweden)

Ana – Maria Budai

2010-10-01

Full Text Available The paper present an analytical method that can be used to determianted fatigue life time duration in service for runner blade mechanism of Kaplan turbines. The study was made for lever button of runer blade mechanism using two analytical relation to calculate the maximum number of stress cycles whereupon the mechanism work without any damage. To estimate fatigue life time duration will be used a formula obtained from one of most comon cumulative damage methodology taking in consideration the real exploatation conditions of a specified Kapaln turbine.

COAL-FIRED UTILITY BOILERS: SOLVING ASH DEPOSITION PROBLEMS; TOPICAL

International Nuclear Information System (INIS)

Christopher J. Zygarlicke; Donald P. McCollor; Steven A. Benson; Jay R. Gunderson

2001-01-01

The accumulation of slagging and fouling ash deposits in utility boilers has been a source of aggravation for coal-fired boiler operators for over a century. Many new developments in analytical, modeling, and combustion testing methods in the past 20 years have made it possible to identify root causes of ash deposition. A concise and comprehensive guidelines document has been assembled for solving ash deposition as related to coal-fired utility boilers. While this report accurately captures the current state of knowledge in ash deposition, note that substantial research and development is under way to more completely understand and mitigate slagging and fouling. Thus, while comprehensive, this document carries the title ''interim,'' with the idea that future work will provide additional insight. Primary target audiences include utility operators and engineers who face plant inefficiencies and significant operational and maintenance costs that are associated with ash deposition problems. Pulverized and cyclone-fired coal boilers are addressed specifically, although many of the diagnostics and solutions apply to other boiler types. Logic diagrams, ash deposit types, and boiler symptoms of ash deposition are used to aid the user in identifying an ash deposition problem, diagnosing and verifying root causes, determining remedial measures to alleviate or eliminate the problem, and then monitoring the situation to verify that the problem has been solved. In addition to a step-by-step method for identifying and remediating ash deposition problems, this guideline document (Appendix A) provides descriptions of analytical techniques for diagnostic testing and gives extensive fundamental and practical literature references and addresses of organizations that can provide help in alleviating ash deposition problems

Cofiring of biofuels in coal fired boilers: Results of case study analysis

Energy Technology Data Exchange (ETDEWEB)

Tillman, D.A. [Ebasco Environmental, Sacramento, CA (United States); Hughes, E. [Electric Power Research Institute, Palo Alto, CA (United States); Gold, B.A. [TVA, Chattanooga, TN (United States)

1993-12-31

Ebasco Environmental and Reaction Engineering, under contract to EPRI, performed a case study analysis of cofiring biomass in coal-fired boilers of the Tennessee Valley Authority (TVA). The study was also sponsored by DOE. This analysis included evaluating wood fuel receiving, preparation, and combustion in pulverized coal (PC) boilers and cyclone furnaces and an assessment of converting wood into pyrolysis oil or low Btu gas for use in a new combined cycle combustion turbine (CCCT) installation. Cofiring wood in existing coal-fired boilers has the most immediate potential for increasing the utilization of biofuels in electricity generation. Cofiring biofuels with coal can potentially generate significant benefits for utilities including: (1) reducing emissions of SO{sub 2} and NO{sub x}; (2) reducing the net emissions of CO{sub 2}; (3) potentially reducing the fuel cost to the utility depending upon local conditions and considering biomass is potentially exempt from the proposed Btu tax and may get a 1.5 cent/kWh credit for energy generated by wood combustion; (4) supporting local industrial forest industry; and (5) providing a long term market for the development of a biofuel supply and delivery industry. Potential benefits are reviewed in the context of cofiring biofuel at a rate of 15% heat input to the boiler, and compares this cofiring strategy and others previously tested or developed by other utilities. Other issues discussed include: (1) wood fuel specifications as a function of firing method; (2) wood fuel receiving and preparation system requirements; (3) combustion system requirements for cofiring biofuels with coal; (4) combustion impacts of firing biofuels with coal; (5) system engineering issues; (6) the economics of cofiring biofuel with coal. The Allen, TN 330 MW(e) cyclone boiler and Kingston, TN 135 MW(e) Boiler {number_sign}1, a tangentially fired PC unit, case studies are then summarized in the paper, highlighting the cofiring opportunities.

Characterization of in-containment cables for nuclear plant life extension

International Nuclear Information System (INIS)

DuCharme, A.R.; Bustard, L.D.

1988-01-01

Electrical cable is made by a large number of manufacturers and used for a variety of applications in nuclear plants. cables have been identified in the Monticello and Surry Pilot Plant life extension studies and the NRC Nuclear Plant Aging Research Program as components important to the economic and safety aspects of life extension. Currently, fitness for service is largely determined by preoperational testing. The US Department of Energy is supporting work at Sandia National Laboratories to assess the technical basis for the life extension of cables found inside containment at US nuclear plants. The work is being performed in coordination with the Nuclear Management and Resource Council's (NUMARC) NUPLEX Working Group. The initial task of this effort is to characterize the design attributes of in-containment cables. This has been completed via development of a data base depicting the manufacturer, type, material composition, use, qualification, and relative popularity of cables installed in containment. Other ongoing work is focused on a review of cable operational experience and assessment of the issues affecting cable life extension. In the long term, the work aims to identify the technical criteria and life extension strategies needed to support continued cable qualification by nuclear plant owner/operators. 7 refs., 4 tabs

Real-time monitoring energy efficiency and performance degradation of condensing boilers

International Nuclear Information System (INIS)

Baldi, Simone; Quang, Thuan Le; Holub, Ondrej; Endel, Petr

2017-01-01

Highlights: • Fully-fledged set of fault detection and diagnosis tools for condensing boilers. • Detection of boiler performance degradation in condensing and noncondensing mode. • Virtual sensing for estimation of water mass flow rate. • Optimal Kalman detection of actuator and sensor faults. • Structural properties for detection and isolation of faults. - Abstract: Condensing boilers achieve higher efficiency than traditional boilers by using waste heat in flue gases to preheat cold return water entering the boiler. Water vapor produced during combustion is condensed into liquid form, thus recovering its latent heat of vaporization, leading to around 10–12% increased efficiency. Many countries have encouraged the use of condensing boilers with financial incentives. It is thus important to develop software tools to assess the correct functioning of the boiler and eventually detect problems. Current monitoring tools are based on boiler static maps and on large sets of historical data, and are unable to assess timely loss of performance due to degradation of the efficiency curve or water leakages. This work develops a set of fault detection and diagnosis tools for dynamic energy efficiency monitoring and assessment in condensing boilers, i.e. performance degradation and faults can be detected using real-time measurements: this real-time feature is particularly relevant because of the limited amount of data that can be stored by state-of-the-art building energy management systems. The monitoring tools are organized as follows: a bimodal parameter estimator to detect deviations of the efficiency of the boiler from nominal values in both condensing and noncondensing mode; a virtual sensor for the estimation of the water mass flow rate; filters to detect actuator and sensor faults, possibly due to control and sensing problems. Most importantly, structural properties for detection and isolation of actuators and sensing faults are given: these properties are

A study on the boiler efficiency influenced by the boiler operation parameter in fossil power plant

International Nuclear Information System (INIS)

Kwon, Y. S.; Suh, J. S.

2002-01-01

The main reason to analyze the boiler operation parameter in fossil power plant is to increase boiler high efficiency and energy saving movement in the government. This study intends to have trend and analyze the boiler efficiency influenced by the boiler parameter in sub-critical and super-critical type boiler

Life extension program of KORI Unit 1 NPP in Korea

International Nuclear Information System (INIS)

Hong, Sun-Yull

1998-01-01

The two phases of Life extension program for KORI Unit 1 NPP are presented. Phase I is completed. It was concluded that life extension is a feasible option in technical and economic aspects. Detailed analysis of RPV is underway, plan for Phase II is finished. It deals with screening and sorting of all relevant SSCs, detailed life evaluation of SSCs, ageing management program and documentation for license renewal application

Leading edge erosion of coated wind turbine blades: Review of coating life models

NARCIS (Netherlands)

Slot, H.M.; Gelinck, E.R.M.; Rentrop, A.; van der Heide, Emile

2015-01-01

Erosion of the leading edge of wind turbine blades by droplet impingement wear, reduces blade aerodynamic efficiency and power output. Eventually, it compromises the integrity of blade surfaces. Elastomeric coatings are currently used for erosion resistance, yet the life of such coatings cannot be

30 CFR 57.13030 - Boilers.

Science.gov (United States)

2010-07-01

... 30 Mineral Resources 1 2010-07-01 2010-07-01 false Boilers. 57.13030 Section 57.13030 Mineral... HEALTH SAFETY AND HEALTH STANDARDS-UNDERGROUND METAL AND NONMETAL MINES Compressed Air and Boilers § 57.13030 Boilers. (a) Fired pressure vessels (boilers) shall be equipped with water level gauges, pressure...

Development of High-Powered Steam Turbines by OAO NPO Central Research and Design Institute for Boilers and Turbines

Science.gov (United States)

Mikhailov, V. E.; Khomenok, L. A.; Kovalev, I. A.

2018-01-01

The article provides an overview of the developments by OAO NPO TsKTI aimed at improvement of components and assemblies of new-generation turbine plants for ultra-supercritical steam parameters to be installed at the power-generating facilities in service. The list of the assemblies under development includes cylinder shells, the cylinder's flow paths and rotors, seals, bearings, and rotor cooling systems. The authors consider variants of the shafting-cylinder configurations for which advanced high-pressure and intermediate-pressure cylinders with reactive blading and low-pressure cylinders of conventional design and with counter-current steam flows are proposed and high-pressure rotors, which can increase the economic efficiency and reduce the overall turbine plant dimensions. Materials intended for the equipment components that operate at high temperatures and a steam cooling technique that allows the use of cheaper steel grades owing to the reduction in the metal's working temperature are proposed. A new promising material for the bearing surfaces is described that enables the operation at higher unit pressures. The material was tested on a full-scale test bench at OAO NPO TsKTI and a turbine in operation. Ways of controlling the erosion of the blades in the moisture-steam turbine compartments by the steam heating of the hollow guide blades are considered. To ensure the dynamic stability of the shafting, shroud and diaphragm seals that prevent the development of the destabilizing circulatory forces of the steam flow were devised and trialed. Advanced instrumentation and software are proposed to monitor the condition of the blading and thermal stresses under transient conditions, to diagnose the vibration processes, and to archive the obtained data. Attention is paid to the normalization of the electromagnetic state of the plant in order to prevent the electrolytic erosion of the plant components. The instrumentation intended for monitoring the relevant electric

The Design of High Efficiency Crossflow Hydro Turbines: A Review and Extension

Directory of Open Access Journals (Sweden)

Ram Adhikari

2018-01-01

Full Text Available Efficiency is a critical consideration in the design of hydro turbines. The crossflow turbine is the cheapest and easiest hydro turbine to manufacture and so is commonly used in remote power systems for developing countries. A longstanding problem for practical crossflow turbines is their lower maximum efficiency compared to their more advanced counterparts, such as Pelton and Francis turbines. This paper reviews the experimental and computational studies relevant to the design of high efficiency crossflow turbines. We concentrate on the studies that have contributed to designs with efficiencies in the range of 88–90%. Many recent studies have been conducted on turbines of low maximum efficiency, which we believe is due to misunderstanding of design principles for achieving high efficiencies. We synthesize the key results of experimental and computational fluid dynamics studies to highlight the key fundamental design principles for achieving efficiencies of about 90%, as well as future research and development areas to further improve the maximum efficiency. The main finding of this review is that the total conversion of head into kinetic energy in the nozzle and the matching of nozzle and runner designs are the two main design requirements for the design of high efficiency turbines.

30 CFR 56.13030 - Boilers.

Science.gov (United States)

2010-07-01

... 30 Mineral Resources 1 2010-07-01 2010-07-01 false Boilers. 56.13030 Section 56.13030 Mineral... HEALTH SAFETY AND HEALTH STANDARDS-SURFACE METAL AND NONMETAL MINES Compressed Air and Boilers § 56.13030 Boilers. (a) Fired pressure vessels (boilers) shall be equipped with water level gauges, pressure gauges...

Life Cycle Analysis of a Geothermal Heatpump Installation and Comparison with a Conventional Fuel Boiler System in a Nursery School in Galicia (Spain

Directory of Open Access Journals (Sweden)

Castro M.

2012-10-01

Full Text Available Within the work lines in sustainable energy field of the EnergyLab Technology Centre (Vigo, Spain, associated with the technologies that are under investigation by this centre, it is developed a study about the Life Cycle Analysis (hereinafter, LCA over a geothermal heatpump (hereafter, GSHP installation in a nursery school in the province of Pontevedra (Galicia, Spain, and its comparison with the fuel boiler system prior to GHP. Thus, with the use of computer tools and following specific rules about the calculation of LCA, assessing the environmental impact of each system, and perform the appropriate comparison in order to quantify the savings emissions and the improvement in sustainability related to the replacement of diesel boiler system by the GSHP system.

Boiler water regime

Science.gov (United States)

Khavanov, Pavel; Chulenyov, Anatoly

2017-10-01

Active development of autonomous heating the past 25 years has led to the widespread use of hot-water boilers of small capacity up to 2.5 MW. Rational use of the design of autonomous sources of heating boilers design features significantly improve their technical, economic and operational performance. This publication reviewed and analyzed a number of features of the design, operation and exploitation of boilers of small capacity, significantly affecting the efficiency and reliability of their application.

30 CFR 77.413 - Boilers.

Science.gov (United States)

2010-07-01

... 30 Mineral Resources 1 2010-07-01 2010-07-01 false Boilers. 77.413 Section 77.413 Mineral... Mechanical Equipment § 77.413 Boilers. (a) Boilers shall be equipped with guarded, well-maintained water... the gages shall be kept clean and free of scale and rust. (b) Boilers shall be equipped with automatic...

Performance of double source boiler with coal-fired and solar power tower heat for supercritical power generating unit

International Nuclear Information System (INIS)

Zhang, Maolong; Du, Xiaoze; Pang, Liping; Xu, Chao; Yang, Lijun

2016-01-01

An approach of high-efficiency utilization of solar energy was proposed, by which the high concentrated heat received by the solar tower was integrated to the supercritical coal-fired boiler. Two schemes that solar energy was used to heat superheat steam or subcooled feed water were presented. The thermodynamic and heat transfer models were established. For a practical 660 MW supercritical power generating unit, the standard coal consumption of power generation could be decreased by more than 17 g/kWh by such double source boiler. The drawbacks of both schemes were found and then were amended by adding a flue gas bypass to the boiler. It also can be concluded that the maximum solar contribution of two schemes for the gross power generation are 6.11% and 4.90%, respectively. The solar power efficiency of the re-modified designs were demonstrated be superior to that of PS10. In terms of turbine efficiency, the comparisons with Solar Two plant having similar initial temperature found that the efficiency of Scheme I was 5.25% higher than that of Solar Two while the advantage of Scheme II was existing either. Additionally, in two schemes with flue bypass when the medium was extracted, the thermal efficiency of boiler could be improved as well. - Highlights: • High concentrated solar tower heat is integrated to the supercritical coal-fired boiler. • The double source boiler can use solar energy to heat superheat steam or subcooled feed water. • Power generating coal consumption can be reduced by more than 17 g/kWh by the double source boiler. • The solar contribution of double source boiler for the gross power generation can be as high as 6.11%.

Effect of Different Workscope Strategies on Wind Turbine Gearbox Life Cycle Repair Costs

Directory of Open Access Journals (Sweden)

D. Crowley

2013-01-01

Full Text Available The wind turbine industry is beginning to establish orthodoxies governing the repair of gearboxes, including policies governing the replacement of bearings during gearbox heavy maintenance events. Some maintainers recommend replacing all of the bearings, every time, regardless of condition or age. At the same time, others prefer to only replace the failed bearing. The former rationale achieves availability by spending more money than absolutely necessary; the latter sacrifices reliability in exchange for a lower shop visit cost. Even though neither approach results in the lowest Life Cycle Cost, no standard practice has yet been implemented to methodically determine what would be the best approach. Furthermore, as gearboxes approach the end of their planned service lives, a different strategy may be called-for. This paper presents an example of using a reliability-based statistical analysis to determine which strategy will yield the lowest Life Cycle Cost for wind turbine gearboxes.

Estimation of efficiency of the heat supply system based on a boiler house and a wind turbine in the northern environment

Science.gov (United States)

Bezhan, A. V.; Minin, V. A.

2017-03-01

This article describes a methodological approach to defining indoor air temperature in buildings heated by a power supply unit consisting of a boiler house and a wind-driven power plant (WDPP). We discuss a heating option for a residential building in the windy conditions of Murmansk city. We proved that, during the periods of strong wind, a WDPP can partially or fully satisfy the heat demand and sometimes even create a surplus of energy. During low wind weather, almost all loads are handled by the boiler house. We considered a possibility to accumulate the surplus energy obtained from a WDPP during strong wind by increasing the temperature in the whole building up to 25°C and further using the accumulated heat during the lowwind period when indoor air temperature may fall below 20°C. This allows saving organic fuel in the boiler house. We demonstrated how indoor air temperature in the building may change throughout the year when using the surplus energy from the WDPP due to thermal storage capacitance of the building. We also provided the results of study, showing favorable energy-related effects of using a WDPP along with the boiler house. It was determined that engaging a WDPP in fulfilling the diagram of heating loads promotes the decrease in the boiler house's contribution to heat supply by 30 to 50%, and using the surplus energy from the WDPP and thermal storage capacitance of the building allows reducing the contribution of the boiler house by 5-15% more in certain months.

Integrity and life estimation of turbine runner cover in a hydro power plant

Directory of Open Access Journals (Sweden)

A. Sedmak

2016-03-01

Full Text Available This paper presents integrity and life estimation of turbine runner cover in a vertical pipe turbines, Kaplan 200 MW nominal output power, produced in Russia, and built in six hydro-generation units of hydroelectric power plant „Đerdap 1” in Serbia. Fatigue and corrosion-fatigue interaction have been taken into account using experimentally obtained material properties, as well as analytical and numerical calculations of stress state, to estimate appropriate safety factors. Fatigue crack growth rate, da/dN, was also calculated, indicated that internal defects of circular or elliptical shape, found out by ultrasonic testing, do not affect reliable operation of runner cover.

Promising Direction of Perfection of the Utilization Combine Cycle Gas Turbine Units

Directory of Open Access Journals (Sweden)

Gabdullina Albina I.

2017-01-01

Full Text Available Issues of improving the efficiency of combined cycle gas turbines (CCGT recovery type have been presented. Efficiency gas turbine plant reaches values of 45 % due to rise in temperature to a gas turbine to 1700 °C. Modern technologies for improving the cooling gas turbine components and reducing the excess air ratio leads to a further increase of the efficiency by 1-2 %. Based on research conducted at the Tomsk Polytechnic University, it shows that the CCGT efficiency can be increased by 2-3 % in the winter time due to the use of organic Rankine cycle, low-boiling substances, and air-cooled condensers (ACC. It is necessary to apply the waste heat recovery with condensation of water vapor from the flue gas, it will enhance the efficiency of the CCGT by 2-3 % to increase the efficiency of the heat recovery steam boiler (HRSB to 10-12 %. Replacing electric pumps gas turbine engine (GTE helps to reduce electricity consumption for auxiliary needs CCGT by 0.5-1.5 %. At the same time the heat of flue gas turbine engine may be useful used in HRSB, thus will increase the capacity and efficiency of the steam turbine.

Change in CNE boiler control level and stepback to overcome strong grid transients

International Nuclear Information System (INIS)

Lorenzetti, J.; Sablic, J.C.

1991-01-01

In Argentina the grid distribution is organized in such a way that the Embalse Power Plant is located in a place where power is produced. The most important places of power consumption are located near Buenos Aires city. Just one line connects Embalse with the consumption places. As a result of that condition the power is flowing through the interconnection line in such a way that every time a disturb cuts the line a strong power transient affects the Nuclear Power Plant. The changes in the boiler level control were done in order to avoid reactor trip, reactor stepback or turbine trip based on boiler level upsets. After several years of operation it was possible to verify that the new algorithm reduces the chances of plant outage increasing the confidence in the plant to overcome with success such transient. Every transient in the plant is analyzed in order to improve the control algorithm

Structured Mathematical Modeling of Industrial Boiler

Directory of Open Access Journals (Sweden)

Abdullah Nur Aziz

2014-04-01

Full Text Available As a major utility system in industry, boilers consume a large portion of the total energy and costs. Significant reduction of boiler cost operation can be gained through improvements in efficiency. In accomplishing such a goal, an adequate dynamic model that comprehensively reflects boiler characteristics is required. This paper outlines the idea of developing a mathematical model of a water-tube industrial boiler based on first principles guided by the bond graph method in its derivation. The model describes the temperature dynamics of the boiler subsystems such as economizer, steam drum, desuperheater, and superheater. The mathematical model was examined using industrial boiler performance test data.It can be used to build a boiler simulator or help operators run a boiler effectively.

Development of procedural requirements for life extension of nuclear power plants

Energy Technology Data Exchange (ETDEWEB)

Lee, Sang Hoon; Son, Moon Kyu [Korea Association for Nuclear Technology, Taejon (Korea, Republic of); Jeong, Ji Hwan [Baekseok College, Cheonan (Korea, Republic of); Chang, Keun Sun [Sunmoon Univ., Asan (Korea, Republic of); Ham, Chul Hoon [The Catholic University of Korea, Seoul (Korea, Republic of); Chang, Soon Hong [Korea Advanced Institute of Science and Technology, Taejon (Korea, Republic of)

2002-03-15

Technical issues relevant to life extension of NPP were investigated. The GALL report, domestic PSR and periodic inspection rules were reviewed. Technical issues appearing in the safety evaluation reports related to license renewal of Calvert Ciffs 1 and 2 and Qconee 1,2 and 3 NPPs were reviewed. Preliminary study on PSA usage in NPP life extension assessment was performed and further works were suggested. The environment of rules and regulations was analyzed from the viewpoint of plant life extension. Two alternatives are suggested to revise the current domestic nuclear acts.

Development of procedural requirements for life extension of nuclear power plants

International Nuclear Information System (INIS)

Lee, Sang Hoon; Son, Moon Kyu; Jeong, Ji Hwan; Chang, Keun Sun; Ham, Chul Hoon; Chang, Soon Hong

2002-03-01

Technical issues relevant to life extension of NPP were investigated. The GALL report, domestic PSR and periodic inspection rules were reviewed. Technical issues appearing in the safety evaluation reports related to license renewal of Calvert Ciffs 1 and 2 and Qconee 1,2 and 3 NPPs were reviewed. Preliminary study on PSA usage in NPP life extension assessment was performed and further works were suggested. The environment of rules and regulations was analyzed from the viewpoint of plant life extension. Two alternatives are suggested to revise the current domestic nuclear acts

Turbine blade vibration dampening

Science.gov (United States)

Cornelius, C.C.; Pytanowski, G.P.; Vendituoli, J.S.

1997-07-08

The present turbine wheel assembly increases component life and turbine engine longevity. The combination of the strap and the opening combined with the preestablished area of the outer surface of the opening and the preestablished area of the outer circumferential surface of the strap and the friction between the strap and the opening increases the life and longevity of the turbine wheel assembly. Furthermore, the mass ``M`` or combined mass ``CM`` of the strap or straps and the centrifugal force assist in controlling vibrations and damping characteristics. 5 figs.

Engineering analysis of mass flow rate for turbine system control and design

International Nuclear Information System (INIS)

Yoo, Yong H.; Suh, Kune Y.

2011-01-01

Highlights: → A computer code is written to predict the steam mass flow rate through valves. → A test device is built to study the steam flow characteristics in the control valve. → Mass flow based methodology eases the programming and experimental procedures. → The methodology helps express the characteristics of each device of a turbine system. → The results can commercially be used for design and operation of the turbine system. - Abstract: The mass flow rate is determined in the steam turbine system by the area formed between the stem disk and the seat of the control valve. For precise control the steam mass flow rate should be known given the stem lift. However, since the thermal hydraulic characteristics of steam coming from the generator or boiler are changed going through each device, it is hard to accurately predict the steam mass flow rate. Thus, to precisely determine the steam mass flow rate, a methodology and theory are developed in designing the turbine system manufactured for the nuclear and fossil power plants. From the steam generator or boiler to the first bunch of turbine blades, the steam passes by a stop valve, a control valve and the first nozzle, each of which is connected with piping. The corresponding steam mass flow rate can ultimately be computed if the thermal and hydraulic conditions are defined at the stop valve, control valve and pipes. The steam properties at the inlet of each device are changed at its outlet due to geometry. The Compressed Adiabatic Massflow Analysis (CAMA) computer code is written to predict the steam mass flow rate through valves. The Valve Engineered Layout Operation (VELO) test device is built to experimentally study the flow characteristics of steam flowing inside the control valve with the CAMA input data. The Widows' Creek type control valve was selected as reference. CAMA is expected to be commercially utilized to accurately design and operate the turbine system for fossil as well as nuclear power

Wind Turbine Blade Life-Time Assessment Model for Preventive Planning of Operation and Maintenance

Directory of Open Access Journals (Sweden)

Mihai Florian

2015-09-01

Full Text Available Out of the total wind turbine failure events, blade damage accounts for a substantial part, with some studies estimating it at around 23%. Current operation and maintenance (O&M practices typically make use of corrective type maintenance as the basic approach, implying high costs for repair and replacement activities as well as large revenue losses, mainly in the case of offshore wind farms. The recent development and evolution of condition monitoring techniques, as well as the fact that an increasing number of installed turbines are equipped with online monitoring systems, offers a large amount of information on the blades structural health to the decision maker. Further, inspections of the blades are often performed in connection with service. In light of the obtained information, a preventive type of maintenance becomes feasible, with the potential of predicting the blades remaining life to support O&M decisions for avoiding major failure events. The present paper presents a fracture mechanics based model for estimating the remaining life of a wind turbine blade, focusing on the crack propagation in the blades adhesive joints. A generic crack propagation model is built in Matlab based on a Paris law approach. The model is used within a risk-based maintenance decision framework to optimize maintenance planning for the blades lifetime.

Electric utility CFB boilers

International Nuclear Information System (INIS)

Fairbanks, D.A.

1991-01-01

This paper reports on Circulating Fluidized Bed (CFB) boiler technology which caught the attention of boiler users: first for its technical advantages of reduced air emissions and low grade fuel tolerance, then later for its problems in becoming a reliable process. Refractory longevity and fuel feed reliability plagued a number of new installations. The efficacy of CFB technology is now more assured with the recent success of Texas-New Mexico Power Company's 160 MWe CFB based units, the world's largest operating CFB boilers. Most of the more notable CFB development problems have been successfully addressed by these units. The TNP units have demonstrated that CFB's can reliable produce high capacity factors at low emission rates using a fuel that has traditionally hampered the operation of pulverized coal (PC) boilers and without the attendant problems associated with sulfur scrubbers required by PC boilers

Dynamic Boiler Performance

DEFF Research Database (Denmark)

Sørensen, Kim

Traditionally, boilers have been designed mainly focussing on the static operation of the plant. The dynamic capability has been given lower priority and the analysis has typically been limited to assuring that the plant was not over-stressed due to large temperature gradients. New possibilities...... developed. Analyzing boilers for dynamic operation gives rise to a number of opposing aims: shrinking and swelling, steam quality, stress levels, control system/philosophy, pressurization etc. Common for these opposing aims is that an optimum can be found for selected operation conditions. The framework has...... for buying and selling energy has increased the focus on the dynamic operation capability, efciency, emissions etc. For optimizing the design of boilers for dynamic operation a quantication of the dynamic capability is needed. A framework for optimizing design of boilers for dynamic operation has been...

Radurisation of broilers for shelf life extension

International Nuclear Information System (INIS)

Bok, H.E.; Holzapfel, W.H.; Van der Linde, H.J.

1982-01-01

Radurization is discussed as a method for the shelf life extension of refrigerated chicken carcasses. One of the advantages is that radurization eliminates potential food pathogenic bacteria like Salmonella in the chicken carcasses. Materials and methods for the radurization of chicken are discussed. The objective of the investigation was to determine the influence of different irradiation doses and storage conditions on the microbiological shelf life and organoleptic quality of fresh broilers

Wind turbine blade life-time assessment model for preventive planning of operation and maintenance

DEFF Research Database (Denmark)

Florian, Mihai; Sørensen, John Dalsgaard

2014-01-01

Out of the total wind turbine failure events, blade damage accounts for a substantial part, with some studies estimating it at around 23%. Current operation and maintenance (O&M) practices typically make use of corrective type maintenance as the basic approach, implying high costs for repair...... of information on the blades structural health to the decision maker. Further, inspections of the blades are often performed in connection with service. In light of the obtained information, a preventive type of maintenance becomes feasible, with the potential of predicting the blades remaining life to support O......&M decisions for avoiding major failure events. The present paper presents a fracture mechanics based model for estimating the remaining life of a wind turbine blade, focusing on the crack propagation in the blades adhesive joints. A generic crack propagation model is built in Matlab based on a Paris law...

Wind Turbine Blade Life-Time Assessment Model for Preventive Planning of Operation and Maintenance

DEFF Research Database (Denmark)

Florian, Mihai; Sørensen, John Dalsgaard

2015-01-01

Out of the total wind turbine failure events, blade damage accounts for a substantial part, with some studies estimating it at around 23%. Current operation and maintenance (O&M) practices typically make use of corrective type maintenance as the basic approach, implying high costs for repair...... of information on the blades structural health to the decision maker. Further, inspections of the blades are often performed in connection with service. In light of the obtained information, a preventive type of maintenance becomes feasible, with the potential of predicting the blades remaining life to support O......&M decisions for avoiding major failure events. The present paper presents a fracture mechanics based model for estimating the remaining life of a wind turbine blade, focusing on the crack propagation in the blades adhesive joints. A generic crack propagation model is built in Matlab based on a Paris law...

Nuclear unit life extension: technico-economic considerations

International Nuclear Information System (INIS)

Bertron, L.

1987-01-01

The outstanding place of PWR power plants among the overall power generating facilities indicates the need for particular attention to be paid to assessing their expected useful life. The more so as they are not, in the medium term, exposed to the risk of becoming financially absolute which might result from more efficient generating tools entering the market. Yet, in no case should plant life extension affect safety in operation. This makes it necessary to ascertain and produce evidence that the various items of equipment remain equal to their function in terms of safety. Components ageing problems should be steadily monitored and ageing indicators adopted, allowing decisions of refurbishing or replacement to be made to avert plant shutdown. The alternative between repair works or shutdown will possibly arise in the case of heavy equipment likely to require protracted repairs and intricate works in radioactive environment. A technico-economic study, making allowance for anticipated savings in life extension through replacement operations, should help make the most appropriate decision [fr

EXTENSION EDUCATION SYMPOSIUM: Getting the most out of your extension appointment and still having a life.

Science.gov (United States)

Powers, W; Cockett, N; Lardy, G

2017-04-01

Managing the demands of an academic appointment in extension can be a challenging task. Demands from constituent groups, expectations of supervisors, and rigors of promotion and tenure processes can create pressures that young faculty did not expect. Throw in spousal and family duties and you have created a situation that many will find hard to navigate. However, there are ways to cope and, even better news, there are ways to excel in meeting the demands of an academic appointment and enjoying life. Because many new extension faculty members do not have prior experience in extension, best practices in documenting programs and extension scholarship over the pretenure period are provided in this paper. Appointments that include both research and extension are quite common at many land grant universities. The advantages of joint appointments are numerous and include the fact that more and more grant agencies are seeking integrated research, teaching, and/or extension projects. However, the time demands of joint appointments can be challenging. Joint appointments can be designed to help faculty members conduct important translational research and have it be applied in a production setting. By seeking commonalities in research and extension efforts, joint appointments can be very synergistic. Development of highly successful programs requires planning on the front end with an emphasis on an in-depth needs assessment to determine stakeholder needs for both research and extension. Impact assessment should be part of this planning effort. Performing as a successful extension faculty member while maintaining relationships outside of work is challenging and requires deliberate effort on the part of employees and supervisors to realize there is more to life than work. Some authors have referred to this as work-life balance, but it may be more helpful to think of it as work-life effectiveness. To do this, one needs to 1) define what success looks like, 2) set boundaries and

Life-cycle cost analysis of energy efficiency design options for residential furnaces and boilers

International Nuclear Information System (INIS)

Lutz, James; Lekov, Alex; Chan, Peter; Whitehead, Camilla Dunham; Meyers, Steve; McMahon, James

2006-01-01

In 2001, the US Department of Energy (DOE) initiated a rulemaking process to consider whether to amend the existing energy efficiency standards for furnaces and boilers. A key factor in DOE's consideration of new standards is the economic impacts on consumers of possible revisions to energy-efficiency standards. Determining cost-effectiveness requires an appropriate comparison of the additional first cost of energy efficiency design options with the savings in operating costs. DOE's preferred approach involves comparing the total life-cycle cost (LCC) of owning and operating a more efficient appliance with the LCC for a baseline design. This study describes the method used to conduct the LCC analysis and presents the estimated change in LCC associated with more energy-efficient equipment. The results indicate that efficiency improvement relative to the baseline design can reduce the LCC in each of the product classes considered

Improvement of Steam Turbine Operational Performance and Reliability with using Modern Information Technologies

Science.gov (United States)

Brezgin, V. I.; Brodov, Yu M.; Kultishev, A. Yu

2017-11-01

The report presents improvement methods review in the fields of the steam turbine units design and operation based on modern information technologies application. In accordance with the life cycle methodology support, a conceptual model of the information support system during life cycle main stages (LC) of steam turbine unit is suggested. A classifying system, which ensures the creation of sustainable information links between the engineer team (manufacture’s plant) and customer organizations (power plants), is proposed. Within report, the principle of parameterization expansion beyond the geometric constructions at the design and improvement process of steam turbine unit equipment is proposed, studied and justified. The report presents the steam turbine unit equipment design methodology based on the brand new oil-cooler design system that have been developed and implemented by authors. This design system combines the construction subsystem, which is characterized by extensive usage of family tables and templates, and computation subsystem, which includes a methodology for the thermal-hydraulic zone-by-zone oil coolers design calculations. The report presents data about the developed software for operational monitoring, assessment of equipment parameters features as well as its implementation on five power plants.

Fiscal 2000 achievement report. Model project for international energy consumption efficiency improvement (Model project for improvement of boiler and turbine efficiency); 2000 nendo seika hokoku. Kokusai energy shohi koritsuka tou model jigyo (Boira tabin koritsu kojo model jigyo)

Energy Technology Data Exchange (ETDEWEB)

NONE

2001-12-01

A project was implemented for Japan to transfer its energy conservation technologies for helping Indonesia conserve energy and reduce CO2 emissions, which occurred at Muara Karang Thermal Power Plant of an Indonesian power company named PT PJB. Items to be introduced are condenser tubes (material change from cupro-nickel to titanium), ball cleaning equipment, turbine gland seal improvement, air preheater improvement, thermal efficiency management system, and so forth. In this fiscal year, turbine gland seals and air preheater elements were manufactured, and the thermal efficiency management system was designed. As an dissemination activity, 10 engineers were invited to Japan from the Indonesian Ministry of Energy and Mineral Resources, PT PLN, and PT PJB. They attended a training program lasting approximately two weeks, which included study tours to the factories actually building the equipment to be introduced and field/classroom training/education on thermal efficiency management and others. The engineers actively performed their boiler improvement work back in Indonesia. (NEDO)

FEASIBILITY ANALYSIS FOR INSTALLING A CIRCULATING FLUIDIZED BED BOILER FOR COFIRING MULTIPLE BIOFUELS AND OTHER WASTES WITH COAL AT PENN STATE UNIVERSITY

International Nuclear Information System (INIS)

Bruce G. Miller; Sharon Falcone Miller; Robert Cooper; Douglas Donovan; John Gaudlip; Matthew Lapinsky; William Serencsits; Neil Raskin; Dale Lamke; Joseph J. Battista

2001-01-01

The Pennsylvania State University, under contract to the U.S. Department of Energy (DOE), National Energy Technology Laboratory (NETL) is performing a feasibility analysis on installing a state-of-the-art circulating fluidized bed (CFB) boiler and ceramic filter emission control device at Penn State's University Park campus for cofiring multiple biofuels and other wastes with coal, and developing a test program to evaluate cofiring multiple biofuels and coal-based feedstocks. Penn State currently operates an aging stoker-fired steam plant at its University Park campus and has spent considerable resources over the last ten to fifteen years investigating boiler replacements and performing life extension studies. This effort, in combination with a variety of agricultural and other wastes generated at the agricultural-based university and the surrounding rural community, has led Penn State to assemble a team of fluidized bed and cofiring experts to assess the feasibility of installing a CFB boiler for cofiring biomass and other wastes along with coal-based fuels. The objective of the project is being accomplished using a team that includes personnel from Penn State's Energy Institute and the Office of Physical Plant, Foster Wheeler Energy Services, Inc., and Cofiring Alternatives

Life extension for fossil power plants: The EPRI [Electric Power Research Institute] strategy

International Nuclear Information System (INIS)

Byron, J.; Dooley, B.

1988-01-01

Fossil fuel-fired generating plants have traditionally been built under the assumption of an economic life of 20-30 years. Due to low load growth, escalating interest rates and costs of construction, and increasing regulation, great interest is expressed in retaining these units in service for 50-60 years or longer. Life extension activities are part of an ongoing process that continues throughout the extended lives of a utility's units. The process begins with an initial evaluation of life extension as a generation alternative, resulting in a ranking of units for life extension and a prioritization of components for evaluation. As the process continues, more detailed inspection data are created by a three-level approach, as well as a means for collecting, organizing and scheduling the information. This is implemented through the Integrated Life Extension Management (ILEM) model. This model provides information needed for management decision making such as component performance on unit power rating, availability of components on unit availability, component performance on unit availability and overall costs of the life extension tasks. Risks involved in life extension include the initial unavailability of capacity credits, uncertainty as to the level of availability that can be achieved by the life-extended plant, and uncertainties in environmental compliance. 8 refs., 1 fig., 2 tabs

Boiling water reactor life extension monitoring

International Nuclear Information System (INIS)

Stancavage, P.

1991-01-01

In 1991 the average age of GE-supplied Boiling Water Reactors (BWRs) reached 15 years. The distribution of BWR ages range from three years to 31 years. Several of these plants have active life extension programmes, the most notable of which is the Monticello plant in Minnesota which is the leading BWR plant for license renewal in the United States. The reactor pressure vessel and its internals form the heart of the boiling water reactor (BWR) power plant. Monitoring the condition of the vessel as it operates provides a continuous report on the structural integrity of the vessel and internals. Monitors for fatigue, stress corrosion and neutron effects can confirm safety margins and predict residual life. Every BWR already incorporates facilities to track the key aging mechanisms of fatigue, stress corrosion and neutron embrittlement. Fatigue is measured by counting the cycles experienced by the pressure vessel. Stress corrosion is gauged by periodic measurements of primary water conductivity and neutron embrittlement is tracked by testing surveillance samples. The drawbacks of these historical procedures are that they are time consuming, they lag the current operation, and they give no overall picture of structural integrity. GE has developed an integrated vessel fitness monitoring system to fill the gaps in the historical, piecemetal monitoring of the BWR vessel and internals and to support plant life extension. (author)

49 CFR 230.47 - Boiler number.

Science.gov (United States)

2010-10-01

... 49 Transportation 4 2010-10-01 2010-10-01 false Boiler number. 230.47 Section 230.47..., DEPARTMENT OF TRANSPORTATION STEAM LOCOMOTIVE INSPECTION AND MAINTENANCE STANDARDS Boilers and Appurtenances Steam Gauges § 230.47 Boiler number. (a) Generally. The builder's number of the boiler, if known, shall...

Numerical analysis of hydrogen-assisted rolling-contact fatigue of wind turbine bearings

Directory of Open Access Journals (Sweden)

J. Toribio

2014-10-01

Full Text Available Offshore wind parks at locations further from the shore often involve serious difficulties, e.g. the maintenance. The bearings of offshore wind turbines are prone to suffer hydrogen-assisted rolling-contact fatigue (HA-RCF. Three important aspects linked with bearing failures are being extensively researched: (i rolling contact fatigue (RCF, (ii influence of carbide particles on fatigue life, and (iii local microplastic strain accumulation via ratcheting. However, there is no reference related to bearing failure in harsh environment. This way, this paper helps to gain a better understanding of the influence of hydrogen on the service life of offshore wind turbine bearings through a numerical study. So, the widely used RCF ball-on-rod test was simulated by finite element method in order to obtain the stress-strain state inside the bearings during life in service and, from this, to elucidate the potential places where the hydrogen could be more harmful and, therefore, where the bearing material should be improved.

Feasibility of water injection into the turbine coolant to permit gas turbine contingency power for helicopter application

Science.gov (United States)

Vanfossen, G. J.

1983-01-01

A system which would allow a substantially increased output from a turboshaft engine for brief periods in emergency situations with little or no loss of turbine stress rupture life is proposed and studied analytically. The increased engine output is obtained by overtemperaturing the turbine; however, the temperature of the compressor bleed air used for hot section cooling is lowered by injecting and evaporating water. This decrease in cooling air temperature can offset the effect of increased gas temperature and increased shaft speed and thus keep turbine blade stress rupture life constant. The analysis utilized the NASA-Navy-Engine-Program or NNEP computer code to model the turboshaft engine in both design and off-design modes. This report is concerned with the effect of the proposed method of power augmentation on the engine cycle and turbine components. A simple cycle turboshaft engine with a 16:1 pressure ratio and a 1533 K (2760 R) turbine inlet temperature operating at sea level static conditions was studied to determine the possible power increase and the effect on turbine stress rupture life that could be expected using the proposed emergency cooling scheme. The analysis showed a 54 percent increse in output power can be achieved with no loss in gas generator turbine stress rupture life. A 231 K (415 F) rise in turbine inlet temperature is required for this level of augmentation. The required water flow rate was found to be .0109 kg water per kg of engine air flow.

Production of high quality distillate to meet a fit-for-purpose boiler feedwater specification

Energy Technology Data Exchange (ETDEWEB)

Minnich, K. [Veolia Water Solutions Oil and Gas, Calgary, AB (Canada); Neu, D. [Veolia Water Solutions and Technologies/HPD, Pewaukee, WI (United States); Drone, J.L. [Veolia Water Solutions and Technologies/HPD, Plainfield, IL (United States)

2009-07-01

Veolia Water Solutions and Technologies has significant experience managing boiler water chemistry and is the world's largest manufacturer of evaporation systems. The company has conducted extensive testing and analysis for produced water evaporation distillate from multiple facilities. In order to produce boiler feed water, evaporation of produced water is used at several steam assisted gravity drainage (SAGD) facilities. There are no official guidelines for the required quality of evaporator distillate to feed a once through steam generator (OTSG) or high pressure industrial watertube boiler (IWT) that will produce injection steam. This paper presented a basis for a fit-for-purpose specification for IWT boilers as well as data on the performance of a Vapor Washer, which produces high quality distilled water that meets fit-for-purpose specifications even during normal variations in feed conditions. Specifically, the paper discussed boiler water requirements for steam injection IWTs; the quality of distillate from a produced water evaporator; the benefits of vapour washing to maintain distillate quality; and suggested boiler chemistry limits for a fit-for-purpose specification. Oxygen, iron, and copper were discussed as being implicated with corrosion and reaction in boilers. Hardness contaminants such as calcium and magnesium were also presented. Suggested limits for boiler water in the fit-for-purpose specification were also presented for silica, total alkalinity, free OH alkalinity, and total dissolved solids in steam. It was concluded that foaming episodes can occur in produced water evaporators due to normal variations, and the distillate can fail to meet the fit-for-purpose specification during foam upsets. 3 refs., 9 figs.

Structural health monitoring tools for late and end of life management of offshore wind turbines

DEFF Research Database (Denmark)

McGugan, Malcolm; McKirdy, Scott

2016-01-01

The late and end of life stages in an offshore wind turbines (OWT) life cycle have unique features that must be considered. The initial focus on risks associated with start-up issues due to design, manufacturing or process elements gives way to a stable period of operation and maintenance...... margins and the predominance of low redundancy structures, accurate structural health monitoring can play a strong role in safe management and enable increased operating time at end of life and decommissioning. Late life operations of offshore wind farms can pose significant challenges, balancing...

Power generation options. Rehabilitation for life extension and cogeneration

International Nuclear Information System (INIS)

1993-01-01

The first step in evaluating a life extension or upgrading project is to determine the project's economic benefit to the utility. A screening study should be performed for as many candidate plants as are available; two of the most useful screening tools for rapid economic analysis of life extension possibilities are: Present Worth Revenue Requirements (PWRR) Analysis, and Life Cycle Cost (LCC) Analysis. (Examples of both methods are discussed). PWRR analysis considers only the expenses associated with operation of a plant or electrical system, and the revenue required to meet those expenses. The total revenue that may be received from the system is not considered in the analysis. The estimated costs for a base case (usually no rehabilitation or life extension) is compared to the operating costs of various alternatives, calculated over an operating life span of several years, and reduced to a Present Worth value, usually for the year in which the study started. If the PWRR of any alternative is estimated to be less than the base case, then an investment in the alternative plant equal to or less than this differential is a preferred economic choice. PWRR analysis is useful if future systems development and future gross revenue to the utility is difficult to estimate; it is also useful when comparing like technologies when differences in fuel supply and fuel cost are minimal

Computational Modeling and Assessment Of Nanocoatings for Ultra Supercritical Boilers

Energy Technology Data Exchange (ETDEWEB)

Gandy, David W. [Electric Power Research Institute, Inc., Palo Alto, CA (United States); Shingledecker, John P. [Electric Power Research Institute, Inc., Palo Alto, CA (United States)

2011-05-11

Coal-fired power plants are a significant part of the nation's power generating capacity, currently accounting for more than 55% of the country's total electricity production. Extending the reliable lifetimes of fossil fired boiler components and reducing the maintenance costs are essential for economic operation of power plants. Corrosion and erosion are leading causes of superheater and reheater boiler tube failures leading to unscheduled costly outages. Several types of coatings and weld overlays have been used to extend the service life of boiler tubes; however, the protection afforded by such materials was limited approximately one to eight years. Power companies are more recently focused in achieving greater plant efficiency by increasing steam temperature and pressure into the advanced-ultrasupercritical (A-USC) condition with steam temperatures approaching 760°C (1400°F) and operating pressures in excess of 35MPa (5075 psig). Unfortunately, laboratory and field testing suggests that the resultant fireside environment when operating under A-USC conditions can potentially cause significant corrosion to conventional and advanced boiler materials1-2. In order to improve reliability and availability of fossil fired A-USC boilers, it is essential to develop advanced nanostructured coatings that provide excellent corrosion and erosion resistance without adversely affecting the other properties such as toughness and thermal fatigue strength of the component material.

How much Energy is Embodied in your Central Heating Boiler?

Science.gov (United States)

Koubogiannis, D.; Nouhou, C.

2016-11-01

Life Cycle Analysis (LCA) is an important tool in current research to quantitatively assess energy consumption and environmental impact of a building. In the context of LCA, the Embodied Energy (EE) related to the building and the corresponding Embodied CO2 emissions are valuable data. In such a case, these data concern the constitutive materials of the building and any subsystem, component or equipment in it. Usually, after calculating the mass of these materials, embodied energy values are estimated multiplying them by the corresponding EE coefficients concerning the production of these materials (EEMP). However, apart from transportation energy costs, another part of EE is that consumed for the manufacturing of any item as a finished product. The present work focuses on the manufacturing EE (EEMFG) of central heating boilers in Hellenic dwellings. Six typical boilers of different types are studied. Each of them is analyzed to its constitutive materials and its EEMP is estimated. For four of them, the boiler house where it was constructed in Greece was visited and data were collected. Based on them the corresponding boiler EEMFG values are estimated. The results concerning the EE for material production and manufacturing, as well as the results concerning the corresponding ECO2 values are discussed and assessed. Benchmark values correlating EE and ECO2 with the mass or the heat rate of the boiler are extracted.

Stress-Assisted Corrosion in Boiler Tubes

Energy Technology Data Exchange (ETDEWEB)

Preet M Singh; Steven J Pawel

2006-05-27

A number of industrial boilers, including in the pulp and paper industry, needed to replace their lower furnace tubes or decommission many recovery boilers due to stress-assisted corrosion (SAC) on the waterside of boiler tubes. More than half of the power and recovery boilers that have been inspected reveal SAC damage, which portends significant energy and economic impacts. The goal of this project was to clarify the mechanism of stress-assisted corrosion (SAC) of boiler tubes for the purpose of determining key parameters in its mitigation and control. To accomplish this in-situ strain measurements on boiler tubes were made. Boiler water environment was simulated in the laboratory and effects of water chemistry on SAC initiation and growth were evaluated in terms of industrial operations. Results from this project have shown that the dissolved oxygen is single most important factor in SAC initiation on carbon steel samples. Control of dissolved oxygen can be used to mitigate SAC in industrial boilers. Results have also shown that sharp corrosion fatigue and bulbous SAC cracks have similar mechanism but the morphology is different due to availability of oxygen during boiler shutdown conditions. Results are described in the final technical report.

A study on variations of the low cycle fatigue life of a high pressure turbine nozzle caused by inlet temperature profiles and installation conditions

Energy Technology Data Exchange (ETDEWEB)

Huh, Jae Sung; Kang, Young Seok; Rhee, Dong Ho [Aero-propulsion Research Office, Korea Aerospace Research Institute, Daejeon (Korea, Republic of); Seo, Do Young [School of Mechanical and Aerospace Engineering, Pusan National University, Busan (Korea, Republic of)

2015-11-15

High pressure components of a gas turbine engine must operate for a long life under severe conditions in order to maximize the performance and minimize the maintenance cost. Enhanced cooling design, thermal barrier coating techniques, and nickel-base superalloys have been applied for overcoming them and furthermore, material modeling, finite element analysis, statistical techniques, and etc. in design stage have been utilized widely. This article aims to evaluate the effects on the low cycle fatigue life of the high pressure turbine nozzle caused by different turbine inlet temperature profiles and installation conditions and to investigate the most favorable operating condition to the turbine nozzle. To achieve it, the structural analysis, which utilized the results of conjugate heat transfer analysis as loading boundary conditions, was performed and its results were the input for the assessment of low cycle fatigue life at several critical zones.

A Study on Variations of the Low Cycle Fatigue Life of a High Pressure Turbine Nozzle Caused by Inlet Temperature Profiles and Installation Conditions

Energy Technology Data Exchange (ETDEWEB)

Hur, Jae Sung; Kang, Young Seok; Rhee, Dong Ho [Korea Aerospace Research Institute, Daejeon (Korea, Republic of); Seo, Do Young [Pusan National Univ., Busan (Korea, Republic of)

2015-11-15

High pressure components of a gas turbine engine must operate for a long life under severe conditions in order to maximize the performance and minimize the maintenance cost. Enhanced cooling design, thermal barrier coating techniques, and nickel-base superalloys have been applied for overcoming them and furthermore, material modeling, finite element analysis, statistical techniques, and etc. in design stage have been utilized widely. This article aims to evaluate the effects on the low cycle fatigue life of the high pressure turbine nozzle caused by different turbine inlet temperature profiles and installation conditions and to investigate the most favorable operating condition to the turbine nozzle. To achieve it, the structural analysis, which utilized the results of conjugate heat transfer analysis as loading boundary conditions, was performed and its results were the input for the assessment of low cycle fatigue life at several critical zones.

A service life extension (SLEP) approach to operating aging aircraft beyond their original design lives

Science.gov (United States)

Pentz, Alan Carter

With today's uncertain funding climate (including sequestration and continuing budget resolutions), decision makers face severe budgetary challenges to maintain dominance through all aspects of the Department of Defense (DoD). To meet war-fighting capabilities, the DoD continues to extend aircraft programs beyond their design service lives by up to ten years, and occasionally much more. The budget requires a new approach to traditional extension strategies (i.e., reuse, reset, and reclamation) for structural hardware. While extending service life without careful controls can present a safety concern, future operations planning does not consider how much risk is present when operating within sound structural principles. Traditional structural hardware extension methods drive increased costs. Decision makers often overlook the inherent damage tolerance and fatigue capability of structural components and rely on simple time- and flight-based cycle accumulation when determining aircraft retirement lives. This study demonstrates that decision makers should consider risk in addition to the current extension strategies. Through an evaluation of eight military aircraft programs and the application and simulation of F-18 turbine engine usage data, this dissertation shows that insight into actual aircraft mission data, consideration of fatigue capability, and service extension length are key factors to consider. Aircraft structural components, as well as many critical safety components and system designs, have a predefined level of conservatism and inherent damage tolerance. The methods applied in this study would apply to extensions of other critical structures such as bridges. Understanding how much damage tolerance is built into the design compared to the original design usage requirements presents the opportunity to manage systems based on risk. The study presents the sensitivity of these factors and recommends avenues for further research.

High Temperature Corrosion Problem of Boiler Components in presence of Sulfur and Alkali based Fuels

Science.gov (United States)

Ghosh, Debashis; Mitra, Swapan Kumar

2011-04-01

Material degradation and ageing is of particular concern for fossil fuel fired power plant components. New techniques/approaches have been explored in recent years for Residual Life assessment of aged components and material degradation due to different damage mechanism like creep, fatigue, corrosion and erosion etc. Apart from the creep, the high temperature corrosion problem in a fossil fuel fired boiler is a matter of great concern if the fuel contains sulfur, chlorine sodium, potassium and vanadium etc. This paper discusses the material degradation due to high temperature corrosion in different critical components of boiler like water wall, superheater and reheater tubes and also remedial measures to avoid the premature failure. This paper also high lights the Residual Life Assessment (RLA) methodology of the components based on high temperature fireside corrosion. of different critical components of boiler.

46 CFR 61.05-10 - Boilers in service.

Science.gov (United States)

2010-10-01

... 46 Shipping 2 2010-10-01 2010-10-01 false Boilers in service. 61.05-10 Section 61.05-10 Shipping... INSPECTIONS Tests and Inspections of Boilers § 61.05-10 Boilers in service. (a) Each boiler, including superheater, reheater, economizer, auxiliary boiler, low-pressure heating boiler, and unfired steam boiler...

The effect of wind turbine noise on sleep and quality of life: A systematic review and meta-analysis of observational studies.

Science.gov (United States)

Onakpoya, Igho J; O'Sullivan, Jack; Thompson, Matthew J; Heneghan, Carl J

2015-09-01

Noise generated by wind turbines has been reported to affect sleep and quality of life (QOL), but the relationship is unclear. Our objective was to explore the association between wind turbine noise, sleep disturbance and quality of life, using data from published observational studies. We searched Medline, Embase, Global Health and Google Scholar databases. No language restrictions were imposed. Hand searches of bibliography of retrieved full texts were also conducted. The reporting quality of included studies was assessed using the STROBE guidelines. Two reviewers independently determined the eligibility of studies, assessed the quality of included studies, and extracted the data. We included eight studies with a total of 2433 participants. All studies were cross-sectional, and the overall reporting quality was moderate. Meta-analysis of six studies (n=2364) revealed that the odds of being annoyed is significantly increased by wind turbine noise (OR: 4.08; 95% CI: 2.37 to 7.04; pwind turbine noise (OR: 2.94; 95% CI: 1.98 to 4.37; pwind turbine noise significantly interfered with QOL. Further, visual perception of wind turbine generators was associated with greater frequency of reported negative health effects. In conclusion, there is some evidence that exposure to wind turbine noise is associated with increased odds of annoyance and sleep problems. Individual attitudes could influence the type of response to noise from wind turbines. Experimental and observational studies investigating the relationship between wind turbine noise and health are warranted. Copyright © 2015 Elsevier Ltd. All rights reserved.

Is it possible to assure structural integrity and demonstrate life extension of older nuclear piping systems built to ASA B31.1?

International Nuclear Information System (INIS)

Burr, T.K.; Hawkes, G.L.; Morton, D.K.; Pace, N.E.

1990-01-01

Among the issues associated with older non-commercial reactors and irradiation facilities are (a) whether plant system designs are adequate relative to current industry standards and (b) whether degradation due to system aging adversely challenges the required margins of safety. These issues are being addressed at the Advanced Test Reactor (ATR) as part of a continuous effort to assure that ATR plant systems and safety analyses are consistent with state-of-the-art technology, evolving industry standards, and lessons learned from industry experience (e.g., Three Mile Island and Chernobyl). This paper presents a methodology for reevaluating loop experiment facility piping systems relative to concepts contained in the current ASME Boiler and Pressure Vessel Code, Section 3 and Section 11. Insights gained on the challenges associated with reevaluating older piping systems for structural adequacy and life extension considerations are discussed. 14 refs., 3 figs

Life extension of CANDU reactor cores

International Nuclear Information System (INIS)

Millard, J.; Kerker, J.; Albert, M.

2011-01-01

Candu Energy (formerly AECL), in partnership with station operators, has developed a robust methodology for demonstrating the fitness of reactor core structures, and associated reactivity control devices, as an essential element in conducting a station life extension project. The ageing of reactors is affected by ageing mechanisms impacted by operational history and design related factors such as materials, chemistries and stress distributions. The methodology of this life extension work is based on the IAEA TECDOC 1197; which documents practices for ageing management in CANDU reactors. This paper uses the work in Bruce Units 1 and 2, conducted from 2007 through to 2011, to explain the methodology. The work started with analysis of historical operational conditions and identification of the forms of degradation that could have occurred. The assessment and related inspections considered the safety and pressure boundary significance of each item, as well as its failure modes and margins. It then moved through both general and local inspection, focused mainly inside the calandria vessel once the calandria tubes were removed. The inspection found the bulk of the hardware to be in good condition, with a small number of remediation opportunities. In the course of that remediation some foreign material was sampled and removed. The minor remediation was successful and the work was completed through formal documentation of the fitness for extended life. It has been demonstrated through these analyses and visual inspections that the reactor structures and components inspected are free of indications and active degradation mechanisms that would prevent the safe and reliable operation of Bruce A Units 1 and 2 through its next 25 years of life. (author)

Life-cycle cost analysis of energy efficiency design options for residential furnaces and boilers

Energy Technology Data Exchange (ETDEWEB)

Lutz, J.; Lekov, A.; Chan, P.; Dunham Whitehead, C.; Meyers, S.; McMahon, J. [Lawrence Berkeley National Laboratory, Berkeley, CA (United States). Environmental Energy Technologies Div.

2006-03-01

In 2001, the US Department of Energy (DOE) initiated a rulemaking process to consider whether to amend the existing energy efficiency standards for furnaces and boilers. A key factor in DOE's consideration of new standards is the economic impacts on consumers of possible revisions to energy-efficiency standards. Determining cost-effectiveness requires an appropriate comparison of the additional first cost of energy efficiency design options with the savings in operating costs. DOE's preferred approach involves comparing the total life-cycle cost (LCC) of owning and operating a more efficient appliance with the LCC for a baseline design. This study describes the method used to conduct the LCC analysis and presents the estimated change in LCC associated with more energy-efficient equipment. The results indicate that efficiency improvement relative to the baseline design can reduce the LCC in each of the product classes considered. (author)

In place chemical cleaning of Will County Unit 4 high pressure turbine for efficiency recovery

International Nuclear Information System (INIS)

Cloffi, S.J.

1989-01-01

Due to the proliferation of nuclear units and the economic penalties associated with nuclear unit's following load, the fossil industry has had to switch gears in their mode of operation. A fossil unit must be able to cycle on and off if it is to remain useful to system power supply. Furthermore, a fossil unit is indispensable if it can go to a low load at night and ramp up during the day to meet load demand. Despite the cautions, warnings, and lack of information from turbine and boiler manufactures, Will County Unit 4 achieved such minimum load operation in November 1987. Within the year, Unit 4 experienced numerous cycle chemistry upsets and a steady decline in turbine capability. In depth turbine testing coupled with the chemistry characteristics reveal the cause to be copper deposits on the second and third stages of the high pressure turbine. This paper details the investigation, remedial action, and possible solutions to this turbine capability problem

Mean load effects on the fatigue life of offshore wind turbine monopile foundations

DEFF Research Database (Denmark)

Blasques, José Pedro Albergaria Amaral; Natarajan, Anand

2013-01-01

This paper discusses the importance of mean load effects on the estimation of the fatigue damage in offshore wind turbine monopile foundations. The mud line bending moment time series are generated using a fully coupled aero-hydro-elastic model accounting for non-linear water waves and sea current....... The fatigue damage is analysed in terms of the lifetime fatigue damage equivalent bending moment. Three different mean value correction techniques are considered, namely, Goodman, Walker, and mean sensitivity factor. An increase in the lifetime fatigue damage equivalent bending moment between 6% (mean...... of the fatigue life of offshore wind turbine monopile foundations. Moreover, it is shown that a nonlinear hydrodynamic model is required in order to correctly account for the effect of the current....

Oconee: Is life extension in the cards for plants of this vintage

International Nuclear Information System (INIS)

Killian, D.E.; Moore, K.E.; Tally, C.W.

1986-01-01

Recent nuclear-industry interest in plant life extension is prompted by the realization that the economics of plant life extension are clearly favorable. Studies sponsored by the Electric Power Research Institute (EPRI) show that replacing even the most costly nuclear components can easily be justified, if the life of the plant can be extended just a few years. This may not be apparent for the early, small plants, but its applicability to the larger plants that started to appear in the early 70s-such as the three 860-MW Oconee units-is hard to dispute. The large capital investment in the typical nuclear station and extensive decommissioning costs add impetus to life-extension efforts. The same is true for fossil plants, and they are being successfully refurbished to extend their operating lives. Refurbishment of a fossil plant is comparatively simple, however, especially with regard to licensing and environmental qualifications where recognized standards are already in place. In the case of nuclear plants, much work must be done before all the pertinent issues and alternatives are identified. Potentially conflicting objectives may require resolution before a utility makes long-term decisions about life extension. For example, a utility may decide to designate a plant to accommodate grid load swings. In the near term, this may be a logical choice. However, the long-term negative aspects of component thermal cycling should be considered, especially if plant life extension is deemed important

Decision support for life extension of technical systems through virtual age modelling

International Nuclear Information System (INIS)

Pérez Ramírez, Pedro A.; Utne, Ingrid Bouwer

2013-01-01

This article presents a virtual age model for decision support regarding life extension of ageing repairable systems. The aim of the model is to evaluate different life extension decision alternatives and their impact on the future performance of the system. The model can be applied to systems operated continuously (e.g., process systems) and systems operated on demand (e.g., safety systems). Deterioration and efficiency of imperfect maintenance is assessed when there is limited or no degradation data, and only failure and maintenance data is available. Systems that are in operation can be studied, meaning that the systems may be degraded. The current degradation is represented by a “current virtual age”, which is calculated from recorded maintenance data. The model parameters are estimated with the maximum likelihood method. A case study illustrates the application of the model for life extension of two fire water pumps in an oil and gas facility. The performance of the pump system is assessed with respect to number of failures, safety unavailability and costs during the life extension period. -- Highlights: ► Life extension assessment of technical systems using virtual age model is proposed. ► A virtual age model is generalised for systems in stand-by and continuous operation. ► The concept of current virtual age describes technical condition of the system. ► Different decision alternatives for life extension can be easily analysed. ► The decision process is improved even when only scarce failure data is available

Near-term benefits of life extension planning for nuclear power plants

International Nuclear Information System (INIS)

Pickens, T.; Gregor, F.E.

1988-01-01

Life Extension of Nuclear Power Plants is now viewed as a realistic alternative to construction of new generating facilities. The subject has been under intensive study since 1984 and two comprehensive pilot plant programs have been completed under EPRI, U.S. Department of Energy and utility sponsorship. A major lesson learned from these studies is that planning for life extension must start early and that many activities must be implemented as early in life as possible to enhance the option for life extension through mitigate and preventive actions. It was also determined that achievement of a 40-year licensed life is by no means guaranteed without substantial effort during the remaining plant life. In examining these recommended actions, it becomes obvious that conscientious implementation also leads to realization of significant short-term benefits in the form of availability improvement, outage reduction, maintenance optimization and longer term planning decisions. In addition to the economic benefits, plant safety is also enhanced by reducing challenges to the safety systems and slowly switching from a corrective maintenance to a preventive maintenance program

Improved Main Shaft Seal Life in Gas Turbines Using Laser Surface Texturing

Science.gov (United States)

McNickle, Alan D.; Etsion, Izhak

2002-10-01

This paper presents a general overview of the improved main shaft seal life in gas turbines using laser surface texturing (LST). The contents include: 1) Laser Surface Texturing System; 2) Seal Schematic with LST applied; 3) Dynamic Rig Tests; 4) Surface Finish Definitions; 5) Wear Test Rig; 6) Dynamic Test Rig; 7) Seal Cross Section-Rig Test; and 8) Typical Test Results. This paper is in viewgraph form.

Procesoptimerende multivariable regulatorer til kraftværkskedler. Process Optimizing Multivariable Controllers for Powerplant Boilers

DEFF Research Database (Denmark)

Hansen, T.

The purpose of this Ph.D. thesis is twofold: The first purpose is to devise a new method for application of multivariable controllers in boiler control systems in which they act as optional process optimizing extensions to conventional control systems and in such a way that the safety measures...... mentioned, the concept is applicable to new as well as existing plants. The seccond purpose is to suggest specific methods for experimental modelling and multivariable controller design which are possible to use under the conceptual framework, implement them and test them in a boiler application....

Gas turbines and operation of gas turbines 2011; Gasturbinen und Gasturbinenbetrieb 2011

Energy Technology Data Exchange (ETDEWEB)

NONE

2011-07-01

Within the VGB Conference at 11th and 12th May, 2011 in Offenbach/Main (Federal Republic of Germany), the following lectures were held: (1) The future of high temperature gas turbines in power plants (Konrad Vogeler); (2) Development of reliable thermal barrier coatings for high-loaded turbine and combustor parts (Hans-Peter Bossmann); (3) CCPP Irsching 4 with gas turbine SGT5-8000H, on the way to 60 % CC efficiency (Willibald Fischer); (4) First test results of MAN's new 6 MW gas turbine (Markus Beukenberg); (5) Design characteristics and key thermodynamic parameters of the recuperated 4 MW solar turbines Mercury 50 gas turbines: - Economics and environmental feasibility, - operating experience in combined cycle applications with recuperation (Ulrich Stang); (6) Medium size gas turbines - OEM concept for continued reduction of life cycle costs (Vladimir Navrotsky); (7) Fracture mechanical analysis on fatigue failures of gas turbine components: - Root cause analysis - fracture mechanics - stress corrosion cracking - examples of failure analysis (Peter Verstraete); (8) The effectiveness of blade superalloy reheat treatment (Michael Wood); (9) An innovative combustion technology for high efficient gas turbines (Christian Oliver Paschereit); (10) Damping of thermo-acoustic vibrations in gas turbine combustion chambers (Sermed Sadig); (11) Alstom GT13E2 combustor upgrade for Vattenfalls Berlin Mitte combined heat and power plant (Klaus Doebbeling); (12) Optimisation of air inlet filtration for dust, rain and humidity (Heiko Manstein); (13) Life cycle cost reduction through high efficiency membrane based air intake filters (Helmut Krah); (14) Status and impact of national, European and international standardization on GT plants; GT standardizing status quo? (Gerd Weber); (15) Technical and thermodynamic aspects of compresssed air energy storage (Peter Radgen); (16) Requirements on the gas turbine in the course of time - intelligent OEM-concepts to ensure reliable

Boiler materials for ultra supercritical coal power plants

Energy Technology Data Exchange (ETDEWEB)

Purgert, Robert [Energy Industries of Ohio, Independence, OH (United States); Shingledecker, John [Electric Power Research Inst., Palo Alto, CA (United States); Pschirer, James [Alstom Power Inc., Windsor, CT (Untied States); Ganta, Reddy [Alstom Power Inc., Windsor, CT (Untied States); Weitzel, Paul [The Babcock & Wilcox Company, Baberton, OH (United States); Sarver, Jeff [The Babcock & Wilcox Company, Baberton, OH (United States); Vitalis, Brian [Riley Power Inc., Worchester, WA (United States); Gagliano, Michael [Foster Wheeler North America Corp., Hampton, NJ (United States); Stanko, Greg [Foster Wheeler North America Corp., Hampton, NJ (United States); Tortorelli, Peter [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

2015-12-29

materials selection and application under a range of conditions prevailing in the boiler. A major effort involving eight tasks was completed in Phase 1. In a subsequent Phase 2 extension, the earlier defined tasks were extended to finish and enhance the Phase 1 activities. This extension included efforts in improved weld/weldment performance, development of longer-term material property databases, additional field (in-plant) corrosion testing, improved understanding of long-term oxidation kinetics and exfoliation, cyclic operation, and fabrication methods for waterwalls. In addition, preliminary work was undertaken to model an oxyfuel boiler to define local environments expected to occur and to study corrosion behavior of alloys under these conditions. This final technical report provides a comprehensive summary of all the work undertaken by the consortium and the research findings from all eight (8) technical tasks including A-USC boiler design and economics (Task 1), long-term materials properties (Task 2), steam- side oxidation (Task 3), Fireside Corrosion (Task 4), Welding (Task 5), Fabricability (Task 6), Coatings (Task 7), and Design Data and Rules (Task 8).

Graphene in turbine blades

Science.gov (United States)

Das, D. K.; Swain, P. K.; Sahoo, S.

2016-07-01

Graphene, the two-dimensional (2D) nanomaterial, draws interest of several researchers due to its many superior properties. It has extensive applications in numerous fields. A turbine is a hydraulic machine which extracts energy from a fluid and converts it into useful work. Recently, Gudukeya and Madanhire have tried to increase the efficiency of Pelton turbine. Beucher et al. have also tried the same by reducing friction between fluid and turbine blades. In this paper, we study the advantages of using graphene as a coating on Pelton turbine blades. It is found that the efficiency of turbines increases, running and maintenance cost is reduced with more power output. By the application of graphene in pipes, cavitation will be reduced, durability of pipes will increase, operation and maintenance cost of water power plants will be less.

CECIL lances Bruce's boilers

International Nuclear Information System (INIS)

Malaugh, J.; Monaghan, D.

1994-01-01

Over the past few years Ontario Hydro has become increasingly concerned about accumulations of sludge in its nuclear plant boilers, so a comprehensive sludge management programme has been instituted to combat build-up. This included developing the tele-operated robot CECIL (Consolidated Edison Combined Inspection and Lancing) equipment, originally designed for work in PWRs, for CANDU boilers. This required a significantly reconfigured robotic system as well as modifications to the boilers themselves. Work on the Bruce A reactor is described. (4 figures). (author)

Ethical objections against including life-extension costs in cost-effectiveness analysis: a consistent approach.

Science.gov (United States)

Gandjour, Afschin; Müller, Dirk

2014-10-01

One of the major ethical concerns regarding cost-effectiveness analysis in health care has been the inclusion of life-extension costs ("it is cheaper to let people die"). For this reason, many analysts have opted to rule out life-extension costs from the analysis. However, surprisingly little has been written in the health economics literature regarding this ethical concern and the resulting practice. The purpose of this work was to present a framework and potential solution for ethical objections against life-extension costs. This work found three levels of ethical concern: (i) with respect to all life-extension costs (disease-related and -unrelated); (ii) with respect to disease-unrelated costs only; and (iii) regarding disease-unrelated costs plus disease-related costs not influenced by the intervention. Excluding all life-extension costs for ethical reasons would require-for reasons of consistency-a simultaneous exclusion of savings from reducing morbidity. At the other extreme, excluding only disease-unrelated life-extension costs for ethical reasons would require-again for reasons of consistency-the exclusion of health gains due to treatment of unrelated diseases. Therefore, addressing ethical concerns regarding the inclusion of life-extension costs necessitates fundamental changes in the calculation of cost effectiveness.

Charting the boiler market

International Nuclear Information System (INIS)

2003-01-01

The ''boiler market'' of electricity, sometimes called unsecured transmission, is electric power consumption that in public statistics is restricted by the obligation of the customers to cut their consumption at short notice and therefore are granted some discount on the network lease. The present document is part of a project that aims to provide a better understanding of the flexibility in the Norwegian power market, limited by the power-intensive industry and the boiler market. It discusses the boiler market. It begins with a discusses of the available statistics, where different sources show very dissimilar consumption figures. Then it examines how the consumption in the boiler market developed during the winter 2002/2003. Finally, there is a description of the regulations of unsecured transmission and how the various network owners adapt to the regulations.

Application of annealing for WWER vessels life extension

International Nuclear Information System (INIS)

Badanin, V.I.; Gorynin, I.V.; Nickolaev, V.A.; Dragunov, Y.G.; Fedorov, V.G.

1989-01-01

Safe operation of NPP is greatly dependent on the guarantee of reactor vessel brittle failure strength with account for the effect of radiation embrittlement of vessel material. Recovery of irradiated material properties is principally important way to extend radiation life of reactor vessel. The aim of this report is to demonstrate the efficiency of annealing for recovery of vessel material properties and extension of its service-life

EVALUASI KINERJA TURBINE CONDENSER E-2302 SEBELUM DAN SESUDAH DILAKSANAKAN TURN AROUND 2016

Directory of Open Access Journals (Sweden)

Herdyana Yanunda Putri

2017-04-01

Full Text Available PT. Kaltim Parna Industri (KPI is an ammonia plant with a capacity of 1,500 MPTD. The purity of the products produced 99.95% by weight. The process that is used in PT. KPI is Haldor Topsoe Process. The raw material used to produce ammonia is natural gas (as a source of H2 and air (as a source of N2. PT. Kaltim Parna Industri has two main units of production processes and utilities. In the production process of the unit there are several major units, unit desulphurizer, reforming system consists of primary and secondary reformer, CO Converter unit consisting of High and Low Temperature CO Converter (HTS and LTS, CO2 units, unit methanator, and ammonia converter. In the unit utility has main units, there are units of sea water intake, units of desalination, demineralization, daerator, Package Boilers, Water Heat Boiler, sea water cooling towers, waste water treatment system, chlorination, STG and emergency diesel denerator, N2 generator, instrument water, and storage tanks. Turbine Condenser E-2302 has the main function to condense steam low to utilize the latent heat which is then used to drive a steam turbine-pump (TS / P-2301A / B. Overall heat transfer coefficient of turbine condenser E-2302 prior to Turn Around (TA has an efficiency of 88.964% and afterTurn Around (TA of 94 928% with heat transfer coefficient calculation technique overalls using calor compared with area and LMTD (Log Mean Temperature Difference.

Life extension of containment structures of Indian PHWRs

International Nuclear Information System (INIS)

Roy, Raghupati; Garg, R.P.; Verma, U.S.P.

2006-01-01

Containment structures prevent radioactivity release in the event of any postulated Design Basis Accident (DBA) so that the level of radiation in the external environment is within acceptable limits. Containment structures of Indian PHWRs are typically unlined prestressed concrete structures, which are required to maintain its leak tightness characteristics and strength under DBA during the life of the structure. As nuclear power plant structures age, a number of degradation mechanisms begin to affect critical containment structure. Depending on the type and severity of these degradation mechanisms, its adverse effect on the leak tightness and pressure carrying capacity can be significant. Since the containment structures of Indian PHWRs are unlined, the leak tightness characteristics are solely dependent on the concrete properties and the prestressing material. Prestressing, which is introduced to control the deformation and strength requirement, is affected due to aging. Hence, adequacy of prestressing during the life of the structure to withstand internal pressure and the related leak tightness must be ensured for life extension of prestressed concrete containment structure in view of their significant long term losses. Prevention of corrosion in prestressing steel and assessment of the same at the end of extended design life of the structure, require utmost attention in view of their catastrophic nature of failure. This paper describes the various degradation mechanisms pertaining to concrete and their effect on the leak tightness characteristics and the strength requirement. The issues related to prestressing are also discussed in detail in this paper. The requirement of periodic monitoring of the containment structure for assessing its deformation and leak tightness characteristics and development of database for life extension of containment structure is also addressed in this paper. This paper also discusses the various provisions and measures, which are

Introduction to wind turbine aerodynamics

CERN Document Server

Schaffarczyk, Alois Peter

2014-01-01

Wind-Turbine Aerodynamics is a self-contained textbook which shows how to come from the basics of fluid mechanics to modern wind turbine blade design. It presents a fundamentals of fluid dynamics and inflow conditions, and gives a extensive introduction into theories describing the aerodynamics of wind turbines. After introducing experiments the book applies the knowledge to explore the impact on blade design.The book is an introduction for professionals and students of very varying levels.

EPRI/DOE nuclear plant life extension overview

International Nuclear Information System (INIS)

Carey, J.J.; Lapides, M.E.; Harrison, D.; Ducharme, A.

1987-01-01

Recognizing the major investment in current U.S. nuclear capacity and the excellent prospects that these units have a useful life substantially in excess of their 40 year license term, EPRI and DOE have jointly undertaken a comprehensive, multiyear, nuclear plant life extension program. The program, which has its antecedents in EPRI studies of 1978-9, aims to support U.S. utilities, first in verifying the requirements of extended operation and then in implementing a plan for achieving extended service and license renewal. The effort, begun in 1985, has already yielded numerous benefits and is expected to further aid in improving near-term performance of nuclear units. A utility LWR Plant Life Extension Committee has been established to provide overview and guidance to the DOE/EPRI research and development activities and also to develop and integrate utility responses to licensing and codes and standards issues. Pilot study projects, performed by Virginia Power and Northern States Power, were the initial EPRI/DOE focus. This base has gradually expanded to incorporate other utilities and generating units, as well as a broad base of technology support. The latter includes: a) economic and financial analysis methods applicable at the unit, region and national level, b) long-term materials deterioration analysis and sampling, c) component life prediction methods and d) refurbishment and repair evaluations. This paper presents the history and status of the overall EPRI/DOE program

NPP Evaluation, backfitting and life extension. An engineering viewpoint

Energy Technology Data Exchange (ETDEWEB)

Gonzalez Lopez, A [Empresarios Agrupados, A.I.E., Madrid (Spain)

1993-12-15

During the decade of the 80s, the Owners of the two oldest operating plants in Spain designed and built during the 60s - namely, Jose Cabrera NPP, a Westinghouse PWR, and Santa Maria de Garona NPP, a GE BWR- undertook the following important programs: 1. A far-reaching Systematic Evaluation Program (SEP) for the Jose Cabrera NPP consisting in the systematic safety review of the plant design, followed by the necessary hardware modifications, to upgrade it and make it comply with current safety criteria, and a Plant Upgrading Program for the Garona Nuclear Station focusing on specific topics affecting GE BWR Mark-I type plants of the same vintage. 2. A Remaining Life Management Program to ensure that the units, after extensive backfittings and high capital investment, would complete their design life, leaving open the option for plant life extension. These two units are today considered by the Spanish nuclear industry as the pilot plants for Plant Life Extension (PLEX) programs for PWRs and BWRs in our country The purpose of this paper is to summarize the principal lessons learned from EMPRESARIOS AGRUPADOS' participation as an architect-engineering organization in the engineering, design and implementation of these Programs. They are practical examples of positive experience which could be considered as a reference when carrying out similar programs for other plants. (author)

NPP Evaluation, backfitting and life extension. An engineering viewpoint

International Nuclear Information System (INIS)

Gonzalez Lopez, A.

1993-01-01

During the decade of the 80s, the Owners of the two oldest operating plants in Spain designed and built during the 60s - namely, Jose Cabrera NPP, a Westinghouse PWR, and Santa Maria de Garona NPP, a GE BWR- undertook the following important programs: 1. A far-reaching Systematic Evaluation Program (SEP) for the Jose Cabrera NPP consisting in the systematic safety review of the plant design, followed by the necessary hardware modifications, to upgrade it and make it comply with current safety criteria, and a Plant Upgrading Program for the Garona Nuclear Station focusing on specific topics affecting GE BWR Mark-I type plants of the same vintage. 2. A Remaining Life Management Program to ensure that the units, after extensive backfittings and high capital investment, would complete their design life, leaving open the option for plant life extension. These two units are today considered by the Spanish nuclear industry as the pilot plants for Plant Life Extension (PLEX) programs for PWRs and BWRs in our country The purpose of this paper is to summarize the principal lessons learned from EMPRESARIOS AGRUPADOS' participation as an architect-engineering organization in the engineering, design and implementation of these Programs. They are practical examples of positive experience which could be considered as a reference when carrying out similar programs for other plants. (author)

Impact Assessment of Electric Boilers in Low Voltage Distribution Network

DEFF Research Database (Denmark)

Sinha, Rakesh; Bak-Jensen, Birgitte; Pillai, Jayakrishnan Radhakrishna

2018-01-01

Flexibility from the electricity supply, with high share of intermittent energy sources such as wind and solar, has been offered by combined heat and power (CHP) generation in Denmark for decades. There could be periods where the fuel prices are higher than the electricity prices (even -ve), during...... high wind production and is idle for electric boilers (EBs) operation. In the future, using EBs, excess electricity from wind turbines can be effectively utilized for heat production, and still meet the thermal demand by decreasing CHP production. Thus, there is need for demand side flexibility...... control incorporated based on grid voltages, restricts the operation of EBs but ensures operation of the distribution system within limits still trying to keep the thermal comfort in the houses....

Extension of Operating Range in Pump-Turbines. Influence of Head and Load

Directory of Open Access Journals (Sweden)

Carme Valero

2017-12-01

Full Text Available Due to the increasing share of new renewable energies like wind and solar in the generation of electricity the need for power regulation and energy storage is becoming of paramount importance. One of the systems to store huge amounts of energy is pumped storage using reversible hydropower units. The machines used in these power plants are pump-turbines, which can operate as a pump and as a turbine. The surplus of electrical energy during low consumption hours can be converted into potential hydraulic energy by pumping water to a higher level. The stored energy can be converted into electricity again by operating the runner as a turbine. Due to new regulation requirements machines have to extend the operating range in order to match energy generation with consumption for the grid stability. In this paper the consequences of extending the operating range in existing pump-turbines have been studied. For that purpose, the data obtained after two years of condition monitoring were analyzed. Vibrations and pressure fluctuations of two pump-turbines of 85 MW each have been studied during pump and turbine operation. For turbine operation the effects of extending the operating range from the standard range of 45–85 MW to and increased range of 20–85 MW were analyzed. The change in vibration levels and signatures at very low load are presented with the identification of the phenomena that occur under these conditions. The influence of head in the vibration behavior is also presented. The appearance of fluid instabilities generated at part load that may produce power swing is also presented. Finally, the effect of head on the vibration levels for pump operation is shown and analyzed.

Life extension of the St. Lucie unit 1 reactor vessel

International Nuclear Information System (INIS)

Rowan, G.A.; Sun, J.B.; Mott, S.L.

1991-01-01

In late 1989, Florida Power and Light Company (FP and L) established the policy that St. Lucie unit 1 should not be prevented from achieving a 60-yr operating life by reactor vessel embrittlement. A 60-yr operating life means that the plant would be allowed to operate until the year 2036, which is 20 years beyond the current license expiration date of 2016. Since modifications to the reactor vessel and its components are projected to be expensive, the desire of FP and L management was to achieve this lifetime extension through the use of fuel management and proven technology. The following limitations were placed on any acceptable method for achieving this lifetime extension capability: low fuel cycle cost; low impact on safety parameters; very little or no operations impact; and use of normal reactor materials. A task team was formed along with the Advanced Nuclear Fuels Company (ANF) to develop a vessel-life extension program

Operational data collection and analysis for nuclear plant life extension

International Nuclear Information System (INIS)

DuCharme, A.R.; Berg, R.M.; Bailey, T.L.

1989-01-01

This paper describes initial work undertaken by the US Department of Energy, through Sandia National Laboratories in Albuquerque, New Mexico, to define the operational data necessary for support of nuclear plant life extension (PLEX) programs. This work is being performed in coordination with the Working Group on Plant Life Extension of the US Nuclear Management and Resources Council. The intent of the effort is to use results gained initially from pilot PLEX programs a US BWR and a US PWR to build towards the use of ''PLEX indicators'' by which a plant's readiness for successful life extension can be measured. Another objective of the study was to examine chemistry data in detail to determine how well US plants are collecting, preserving, and trending the chemistry data that is important to PLEX. The methods used to disseminate this data to outside agencies and other utilities were studied. Finally, an analysis was made to determine additional chemistry data needed to support PLEX

Environmental performance assessment of utility boiler energy conversion systems

International Nuclear Information System (INIS)

Li, Changchun; Gillum, Craig; Toupin, Kevin; Park, Young Ho; Donaldson, Burl

2016-01-01

Highlights: • Sustainability analyses of utility boilers are performed. • Natural gas fired boilers have the least CO_2 emissions in fossil fueled boilers. • Solar boilers rank last with an emergy yield ratio of 1.2. • Biomass boilers have the best emergy sustainability index. - Abstract: A significant amount of global electric power generation is produced from the combustion of fossil fuels. Steam boilers are one of the most important components for steam and electricity production. The objective of this paper is to establish a theoretical framework for the sustainability analysis of a utility boiler. These analyses can be used by decision-makers to diagnose and optimize the sustainability of a utility boiler. Seven utility boiler systems are analyzed using energy and embodied solar energy (emergy) principles in order to evaluate their environmental efficiencies. They include a subcritical coal fired boiler, a supercritical coal fired boiler, an oil fired boiler, a natural gas fired boiler, a concentrating solar power boiler utilizing a tower configuration, a biomass boiler, and a refuse derived fuel boiler. Their relative environmental impacts were compared. The results show that the natural gas boiler has significantly lower CO_2 emission than an equivalent coal or oil fired boiler. The refuse derived fuel boiler has about the same CO_2 emissions as the natural gas boiler. The emergy sustainability index of a utility boiler system is determined as the measure of its sustainability from an environmental perspective. Our analyses results indicate that the natural gas boiler has a relatively high emergy sustainability index compared to other fossil fuel boilers. Converting existing coal boilers to natural gas boilers is a feasible option to achieve better sustainability. The results also show that the biomass boiler has the best emergy sustainability index and it will remain a means to utilize the renewable energy within the Rankine steam cycle. Before

Use of dynamic Bayesian networks for life extension assessment of ageing systems

International Nuclear Information System (INIS)

Ramírez, Pedro A. Pérez; Utne, Ingrid Bouwer

2015-01-01

Extending the operating lifetime of ageing technical systems is of great interest for industrial applications. Life extension requires identifying and selecting decision alternatives which allow for a safe and economic operation of the system beyond its design lifetime. This article proposes a dynamic Bayesian network for assessing the life extension of ageing repairable systems. The main objective of the model is to provide decision support based on the system performance during a finite time horizon, which is defined by the life extension period. The model has three main applications: (i) assessing and selecting optimal decision alternatives for the life extension at present time, based on historical data; (ii) identifying and minimizing the factors that have a negative impact on the system performance; and (iii) reassessing and optimizing the decision alternatives during operation throughout the life extension period, based on updating the model with new operational data gathered. A case study illustrates the application of the model for life extension of a real firewater pump system in an oil and gas facility. The case study analyzes three decision alternatives, where preventive maintenance and functional test policies are optimized, and the uncertainty involved in each alternative is computed. - Highlights: • A dynamic Bayesian network is used for predicting the system performance. • The performance is measured with relevant variables: cost; unavailability; safety. • The model can be used when scarce data is available, no degradation data is needed. • The uncertainty associated to each alternative is computed in the model. • A detailed case study of a real safety system shows the applicability of the model

Structured Mathematical Modeling of Industrial Boiler

OpenAIRE

Aziz, Abdullah Nur; Nazaruddin, Yul Yunazwin; Siregar, Parsaulian; Bindar, Yazid

2014-01-01

As a major utility system in industry, boilers consume a large portion of the total energy and costs. Significant reduction of boiler cost operation can be gained through improvements in efficiency. In accomplishing such a goal, an adequate dynamic model that comprehensively reflects boiler characteristics is required. This paper outlines the idea of developing a mathematical model of a water-tube industrial boiler based on first principles guided by the bond graph method in its derivation. T...

Life extension of nuclear power plants. World situation and the USA case

International Nuclear Information System (INIS)

Leon, Pablo T.; Cuesta, Loreto; Serra, Eduardo; Yaguee, Luis

2010-01-01

Life extension of Nuclear Power Plants above 40 years of operation is an important issue in many countries. The Kyoto limits for CO 2 emissions, the security of supply, the costs and predictability of renewable energy, etc., are putting nuclear energy in the agenda of many countries all around the world. The delay, due to the economic crisis, of the new nuclear projects in many countries, push governments to continue operation of nuclear plants above the 40 years design life. This is the case in the USA, where 59 units have obtained the extension of operation license from 40 to 60 years, and currently have 19 units are in the reviewing process. The life extension of these plants permits savings in CO 2 emissions and in the consumption of additional amounts of fossil fuels. In this paper, the position of the different nuclear countries about the Extension of Life will be reviewed, with a special emphasis on the situation in the USA. In this last case, the NRC approach for operation licenses above 40 years will be explained, and actions taken by nuclear companies in the country will be reviewed. In this country, the debate about life extension over 40 years has been surpassed, and the new technical discussion focuses on the operation of nuclear power plants above 60 years. (authors)

Life extension of nuclear power plants. World situation and the USA case

Energy Technology Data Exchange (ETDEWEB)

Leon, Pablo T.; Cuesta, Loreto; Serra, Eduardo; Yaguee, Luis [Endesa. C/ Ribera del Loira, No.60, 28042 Madrid (Spain)

2010-07-01

Life extension of Nuclear Power Plants above 40 years of operation is an important issue in many countries. The Kyoto limits for CO{sub 2} emissions, the security of supply, the costs and predictability of renewable energy, etc., are putting nuclear energy in the agenda of many countries all around the world. The delay, due to the economic crisis, of the new nuclear projects in many countries, push governments to continue operation of nuclear plants above the 40 years design life. This is the case in the USA, where 59 units have obtained the extension of operation license from 40 to 60 years, and currently have 19 units are in the reviewing process. The life extension of these plants permits savings in CO{sub 2} emissions and in the consumption of additional amounts of fossil fuels. In this paper, the position of the different nuclear countries about the Extension of Life will be reviewed, with a special emphasis on the situation in the USA. In this last case, the NRC approach for operation licenses above 40 years will be explained, and actions taken by nuclear companies in the country will be reviewed. In this country, the debate about life extension over 40 years has been surpassed, and the new technical discussion focuses on the operation of nuclear power plants above 60 years. (authors)

New controls spark boiler efficiency

Energy Technology Data Exchange (ETDEWEB)

Engels, T. (Monsanto, University Park, IL (United States))

1993-09-01

Monsanto's NutraSweet plant in University Park, IL, produces aspartame, the patented NutraSweet artificial sweetener product. Until recently, boiler control was managed by a '60s-era Fireye jackshaft system in which air and natural gas were mechanically linked with an offset to compensate for oxygen trim. The interlocking devices on the Fireye system were becoming obsolete, and the boiler needed a new front end retrofitted for low emissions. In order to improve boiler control efficiency, we decided to modernize and automate the entire boiler control system. We replaced the original jackshaft system, and installed a Gordon-Piet burner system, including gas valves, air dampers, blowers, and burner. The upgrade challenges included developing a control strategy and selecting and implementing a process control system. Since our plant has standardized on the PROVOX process management information system from Fisher Controls (now Fisher-Rosemount Systems) to support most of our process, it was a natural and logical choice for boiler controls as well. 2 figs.

The BWR owners' group planning guide for life extension

International Nuclear Information System (INIS)

Smith, S.K.; Lehnert, D.F.; Locke, R.K.

1991-01-01

Extending the operating life of a commercial nuclear power plant has been shown to be economically beneficial to both the utility and the electric customer. As such, many utilities are planning and implementing plant life extension (PLEX) programs. A document has been developed which provides guidance to utilities in formulating a PLEX program plant for one or more boiling water reactor (BWR) plants. The guide has been developed by the BWR Owners' Group Plant Life Extension Committee. The principal bases for this guide were the BWR Pilot and Lead Plant Programs. These programs were used as models to develop the 'base plan' described in this guide. By formulating their program plant utilizing the base plan, utilities will be able to maximize the use of existing evaluations and results. The utility planner will build upon the base plan by adding any tasks or features that are unique to their programs. (author)

46 CFR 52.25-20 - Exhaust gas boilers.

Science.gov (United States)

2010-10-01

... 46 Shipping 2 2010-10-01 2010-10-01 false Exhaust gas boilers. 52.25-20 Section 52.25-20 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) MARINE ENGINEERING POWER BOILERS Other Boiler Types § 52.25-20 Exhaust gas boilers. Exhaust gas boilers with a maximum allowable working pressure...

Japanese plant life extension program

International Nuclear Information System (INIS)

Yoshitsugu, M.

1988-01-01

As one of the main items of up-grading light water reactor program in Japan, plant life extension has been recommended by Advisory Committee of Ministry of International trade and Industry and the practical work has begun to be carried out. It is overviewed here. After preliminary works, including investigation on the state of the arts through a entrusted survey work, participation in international meetings and exchange of informations with related organizations, actual work has just started. So-called critical components based on our experience during the past 17 years have been listed up and some experimental works inaugurated as from 1987

Identification of boiler tube leak in PHWR by measuring short lived radioisotope Iodine-134 in boiler water using gamma spectrometric techniques

International Nuclear Information System (INIS)

Pal, P.K.; Bohra, R.C.

2015-01-01

The boiler tube made up of Monel-400 of RAPS-2 has failed on few occasions. Due to the failure of boiler tube, the active heavy water enters into boiler and feed water leading to contamination of radioactivity in secondary water circuit. The identification of boiler tube failure was done by measuring gamma ray activity of Iodine-134 in the boiler water with sample using gamma spectrometry with high purity germanium detector. In order to increase the sensitivity of the method 5 liters of Boiler water sample was passed through a plastic column containing 40 ml of anion resin and 10 ml of activated charcoal to capture the isotopes of Iodine in the anionic form and molecular form. Samples were collected from all 8 Boilers of RAPS-2. The activity of 134 I was shown only by Boiler - 5. No other boilers showed any activity of 134 I. This indicated that Boiler - 5 had leaky tubes. The leaky hairpin of boiler - 5 was identified by measuring Tritium and IP in the riser and down comer of all 10 HXs. On the basis of Tritium and IP result, HX-7 was identified as leaky hairpin. (author)

Mod increases AGR boiler output

International Nuclear Information System (INIS)

Jones, W.K.C.; Rider, G.; Taylor, D.E.

1986-01-01

During the commissioning runs of the first reactor units at Heysham I and Hartlepool Advanced Gas-cooled Reactors (AGRs), non-uniform temperature distributions were observed across individual boiler units which were more severe than those predicted from the design analysis. This article describes the re-orificing (referruling) of the boilers to overcome this problem. The referruling has reduced boiler sensitivity and resulted in an increase of load of 7 or 8%. (U.K.)

Shelf life extension of whole-wheat breadsticks: Formulation and packaging strategies.

Science.gov (United States)

Alamprese, Cristina; Cappa, Carola; Ratti, Simona; Limbo, Sara; Signorelli, Marco; Fessas, Dimitrios; Lucisano, Mara

2017-09-01

The aim of this study was the shelf life extension of whole-wheat breadsticks through the addition of a rosemary extract and packaging under nitrogen. Shelf life was studied at four temperatures (20, 27, 35, 48°C) for up to 200 storage days. The minimal changes observed in moisture, water activity and texture of the samples, coupled with the high peroxide values (13-539meqO 2 /kg fat ) measured at the end of storage, and the exponential increase of hexanal concentrations (up to 13-34mg/kg) confirmed that quality decay of whole-wheat breadsticks is mainly associated to lipid oxidation. The kinetic study of oxidation development and the consumer sensory acceptance determined by the survival analysis demonstrated that the rosemary extract addition yields a 42% shelf life extension, higher than that observed using nitrogen in the package (24-29%). The combination of the formulation and packaging strategies gave the best result (83% shelf life extension at 25°C). Copyright © 2017 Elsevier Ltd. All rights reserved.

Failure Analysis of 600 MW Supercritical Boiler Water Wall

OpenAIRE

Fu Huilin; Cai Zhengchun; Yan Xiaozhong; He Jinqiao; Zhou Yucai

2013-01-01

Boiler tube often causes abnormal boiler outage, bringing greater economic losses. This thesis mainly comes from the dynamics of boiler water, boiler furnace accident location of wall temperature distribution to explore the cause of the accident boiler. Calculation results show that the deformation will seriously reduce the boiler allowable maximum temperature difference between the screens. And the boiler is not over-temperature, low temperature difference between the screens, which have bur...

Catalytic burners in larger boiler appliances

Energy Technology Data Exchange (ETDEWEB)

Silversand, Fredrik; Persson, Mikael (Catator AB, Lund (Sweden))

2009-02-15

This project focuses on the scale up of a Catator's catalytic burner technology to enable retrofit installation in existing boilers and the design of new innovative combinations of catalytic burners and boilers. Different design approaches are discussed and evaluated in the report and suggestions are made concerning scale-up. Preliminary test data, extracted from a large boiler installation are discussed together with an accurate analysis of technical possibilities following an optimization of the boiler design to benefit from the advantages of catalytic combustion. The experimental work was conducted in close collaboration with ICI Caldaie (ICI), located in Verona, Italy. ICI is a leading European boiler manufacturer in the effect segment ranging from about 20 kWt to several MWt. The study shows that it is possibly to scale up the burner technology and to maintain low emissions. The boilers used in the study were designed around conventional combustion and were consequently not optimized for implementation of catalytic burners. From previous experiences it stands clear that the furnace volume can be dramatically decreased when applying catalytic combustion. In flame combustion, this volume is normally dimensioned to avoid flame impingement on cold surfaces and to facilitate completion of the gas-phase reactions. The emissions of nitrogen oxides can be reduced by decreasing the residence time in the furnace. Even with the over-dimensioned furnace used in this study, we easily reached emission values close to 35 mg/kWh. The emissions of carbon monoxide and unburned hydrocarbons were negligible (less than 5 ppmv). It is possible to decrease the emissions of nitrogen oxides further by designing the furnace/boiler around the catalytic burner, as suggested in the report. Simultaneously, the size of the boiler installation can be reduced greatly, which also will result in material savings, i.e. the production cost can be reduced. It is suggested to optimize the

Inception report and gap analysis. Boiler inspection

Energy Technology Data Exchange (ETDEWEB)

NONE

2004-06-01

This inception and gap analysis report on boilers in Latvia, has been prepared in the framework of the 'Implementation of the EU directive on energy performance of buildings: development of the Latvian Scheme for energy auditing of building and inspection of boilers'. The report is the basis for the establishment of training of boiler inspectors; it develops a gap analysis for better understanding and estimating the number of installations in Latvia and develops suggestions for the institutional set up. In particular includes information on existing standard and regulation on boiler, suggestion for the content of the training material of experts for boiler inspections and a syllabus of the training course. A specific section is dedicated to the suggestion for certification system of trained boiler inspectors. (au)

Further development of recovery boiler; Soodakattilan kehitystyoe

Energy Technology Data Exchange (ETDEWEB)

Janka, K.; Siiskonen, P.; Sundstroem, K. [Tampella Power Oy, Tampere (Finland)] [and others

1996-12-01

The global model of a recovery boiler was further developed. The aim is to be able to model the velocity, temperature and concentration fields in a boiler. At this moment the model includes submodels for: droplet drying, pyrolysis, char burning, gas burning and for droplet trajectory. The preliminary study of NO{sub x} and fly ash behaviour in a boiler was carried out. The study concerning flow field in the superheater area was carried out a 2-dimensional case in which the inflow parameters were taken from global model of a recovery boiler. Further the prediction methods of fouling in a recovery boiler were developed based on theoretical calculations of smelting behaviour of multicomponent mixtures and measurements at operating recovery boilers. (author)

Deposit Probe Measurements in Large Biomass-Fired Grate Boilers and Pulverized-Fuel Boilers

DEFF Research Database (Denmark)

Hansen, Stine Broholm; Jensen, Peter Arendt; Jappe Frandsen, Flemming

2014-01-01

A number of full-scale deposit probe measuring campaigns conducted in grate-fired and suspension-fired boilers, fired with biomass, have been reviewed and compared. The influence of operational parameters on the chemistry of ash and deposits, on deposit build-up rates, and on shedding behavior has...... of the deposits formed is determined by the fly ash composition and the flue gas temperature; increases in the local flue gas temperature lead to higher contents of Si and Ca and lower contents of Cl in the deposits. The net deposit build-up rates in grate-fired and suspension-fired boilers are at similar levels....../wood-firing in suspension-fired boilers, shedding occurred by debonding with incomplete removal at flue gas temperatures of 600–1000 °C and by debonding with complete removal during wood-firing in suspension-fired boilers at high flue gas temperatures (1300 °C). Shedding events were not observed during wood suspension...

Life extension of nuclear power plants: world situation and the Usa case

International Nuclear Information System (INIS)

Leon, P.T.; Cuesta, L.; Serra, E.; Yague, L.

2010-01-01

Life extension of nuclear power plants above 40 years of operation is an important issue in many countries. The Kyoto limits for CO 2 emissions, the security of supply, the costs of renewable energies and the economic crisis have pushed governments to continue operation of nuclear plants over the 40 years design life. In the Usa 59 units have obtained the extension of operation license from 40 to 60 years, and currently 19 units are in the reviewing process. The situation in the rest of the world is different. A list of countries, where nuclear units with a service life over 30 years, are still operating has been drawn up. A few countries like Belgium, Germany, Spain and Sweden are opposed to life extension. Some countries like Finland, the Netherlands, Switzerland, India, Japan and Usa, have adopted a life extension policy for their nuclear fleet. Other countries like France, Russia, United-Kingdom, Pakistan, South-Korea and Argentina have not yet taken any final decision. United-Kingdom and France have a case by case policy. In some countries like Japan, Indian or Pakistan, the legislation makes no reference to a maximum operating time but the reactors are allowed to continue operating as long as they comply with established safety conditions. (A.C.)

Effects from fully nonlinear irregular wave forcing on the fatigue life of an offshore wind turbine and its monopile foundation

DEFF Research Database (Denmark)

Schløer, Signe; Bredmose, Henrik; Bingham, Harry B.

2013-01-01

The effect from fully nonlinear irregular wave forcing on the fatigue life of the foundation and tower of an offshore wind turbine is investigated through aeroelastic calculations. Five representative sea states with increasing significant wave height are considered in a water depth of 40 m....... The waves are both linear and fully nonlinear irregular 2D waves. The wind turbine is the NREL 5-MW reference wind turbine. Fatigue analysis is performed in relation to analysis of the sectional forces in the tower and monopile. Impulsive excitation of the sectional force at the bottom of the tower is seen...

CFD Simulation On CFBC Boiler

Directory of Open Access Journals (Sweden)

Amol S. Kinkar

2015-02-01

Full Text Available Abstract Heavy industrialization amp modernization of society demands in increasing of power cause to research amp develop new technology amp efficient utilization of existing power units. Variety of sources are available for power generation such as conventional sources like thermal hydro nuclear and renewable sources like wind tidal biomass geothermal amp solar. Out of these most common amp economical way for producing the power is by thermal power stations. Various industrial boilers plays an important role to complete the power generation cycle such as CFBC Circulating Fluidized Bed Combustion FBC Fluidized Bed Combustion AFBC Atmospheric Fluidized Bed Combustion Boiler CO Boiler RG amp WHR Boiler Waster heat recovery Boiler. This paper is intended to comprehensively give an account of knowledge related to refractory amp its failure in CFBC boiler with due effect of flue gas flow during operation on refractory by using latest technology of CAD Computer aided Design amp CAE Computer aided Engineering. By conceptual application of these technology the full scale model is able to analyze in regards the flow of flue gas amp bed material flow inside the CFBC loop via CFD Computational Fluid Dynamics software. The results obtained are helpful to understand the impact of gas amp particles on refractory in different areas amp also helped to choose suitable refractory material in different regions.

Hydro turbine rehab benefits from modeling

International Nuclear Information System (INIS)

Froehlich, D.R.; Veatch, J.A.

1991-01-01

The turbine aging process, while seemingly imperceptible, inevitably results in reduced turbine efficiency and capacity. The primary causes of these reductions are runner hydraulic profile changes during weld repairs, surface finish deterioration from cavitation, and runner seal clearance increases due to wear. Many aging turbines require more frequent repairs due to runner cavitation, and wicket gate mechanism, shaft seal, and guide bearing wear. In many instances turbine component repair can be performed in-place. On older units, runner seals, wicket gate bearings, and wicket gate end seals can be repaired only when the turbine is disassembled. Since the significant cost to disassemble and overhaul units must be offset by future maintenance savings and generation increases, turbine rehabilitation is often postponed as owners consider other alternatives. Rehabilitation is a general term used to describe a wide range of turbine reconditioning and design alternatives. Turbine rehabilitation can include a major overhaul of components, runner replacement, and component modifications. Deteriorated runners can be replaced with either a new identical runner or a new modern design having increased efficiency and capacity. The comparative turbine performance of an original, existing, and a modern runner design are shown in this paper. Component overhauls can extend turbine life and restore original efficiency and capacity to existing units. However, the overhaul of existing components cannot increase plant capacity and generation above the as-new values. As a result, owners of aging plants are considering the benefits of replacing existing turbines with modern, more efficient, higher capacity turbines, or expanding the sites. Where expansion is not feasible, hydroelectric power plant owners are finding that turbine rehabilitation is the most cost-effective method to increase plant value and life

Inception report and gap analysis. Boiler inspection

Energy Technology Data Exchange (ETDEWEB)

NONE

2004-06-01

This inception and gap analysis report on boilers in Latvia, has been prepared in the framework of the 'Implementation of the EU directive on energy performance of buildings: development of the Latvian Scheme for energy auditing of building and inspection of boilers'. The report is the basis for the establishment of training of boiler inspectors; it develops a gap analysis for better understanding and estimating the number of installations in Latvia and develops suggestions for the institutional set up. In particular includes information on existing standard and regulation on boiler, suggestion for the content of the training material of experts for boiler inspections and a syllabus of the training course. A specific section is dedicated to the suggestion for certification system of trained boiler inspectors. (au)

DBSSP - A computer program for simulation of controlled circulation boiler and natural circulation boiler start up behavior

International Nuclear Information System (INIS)

Li Bin; Chen Tingkuan; Yang Dong

2005-01-01

In this paper, a computer program, Drum Boiler Start-up Simulation Program (DBSSP), is developed for simulating the start up behavior of controlled circulation and natural circulation boilers. The mathematical model developed here is based on the first principles of mass, energy and momentum conservations. In the boiler model, heat transfer in the waterwall, the superheater, the reheater and the economizer is simulated by the distributing parameter method, while heat transfer in the drum and the downcomer is simulated by lumped parameter analysis. The program can provide detailed flow and thermodynamic characteristics of the boiler components. The development of this program is based only on design data, so it can be used for any subcritical, controlled or natural circulation boiler. The simulation results were compared with experimental measurements, and good agreements between them were found. This program is expected to be useful for predicting the characteristics and the performance of controlled circulation and natural circulation boilers during the start up process. It also can be used to optimize a start up system for minimum start up time

Developing Boiler Concepts as Integrated Units

DEFF Research Database (Denmark)

Sørensen, Kim; Condra, Thomas Joseph; Houbak, Niels

2004-01-01

- consisting of pressure part, burner and control system. The Technical University of Denmark, MEK - Energy Engineering Section [12] has participated in the modelling process. The project has included static and dynamic modelling of the boiler concept. For optimization of operation, verication of performance......With the objective to be able to optimize the design and operation of steam boiler concepts Aalborg Industries A/S [1] has together with Aalborg University, Institute of Energy Technology [9] carried out a development project paying special attention to the boiler concept as an integrated unit......, emissions and to obtain long time operation experiences with the boiler concept, a full scale prototype has been built and these tests have been accomplished on the prototype. By applying this integrated unit approach to the boiler concept development it has been possible to optimize the different building...

Analysis of the Environmental Impact on Remanufacturing Wind Turbines

Science.gov (United States)

Sosa Skrainka, Manuel R.

To deliver clean energy the use of wind turbines is essential. In June 2011 there was an installed wind capacity equivalent to 211,000MW world-wide (WWEA, 2011). By the end of the year 2009 the U.S. had 35,100MW of wind energy installed capacity to generate electricity (AWEA, 2010). This industry has grown in recent years and is expected to grow even more in the future. The environmental impacts that will arise from the increased number of wind turbines and their end-of-life should be addressed, as large amounts of resources will be required to satisfy the current and future market demands for wind turbines. Since future 10MW wind turbines are expected to be as heavy as 1000 tons each, the study of the environmental response of profitable retirement strategies, such as remanufacturing for these machines, must be considered. Because of the increased number of wind turbines and the materials used, this study provides a comparison between the environmental impacts from remanufacturing the components installed inside the nacelle of multi-megawatt wind turbines and wind turbines manufactured using new components. The study methodology is the following: • Describe the life-cycle and the materials and processes employed for the manufacture and remanufacturing for components inside the nacelle. • Identify remanufacturing alternatives for the components inside the nacelle at the end of the expected life-time service of wind turbines. • Evaluate the environmental impacts from the remanufactured components and compare the results with the impacts of the manufacturing of new components using SimaPro. • Conduct sensitivity analysis over the critical parameters of the life cycle assessment • Propose the most environmentally friendly options for the retirement of each major component of wind turbines. After an analysis of the scenarios the goal of the study is to evaluate remanufacturing as an end-of-life option from an environmental perspective for commercial multi

Sootblowing optimization for improved boiler performance

Science.gov (United States)

James, John Robert; McDermott, John; Piche, Stephen; Pickard, Fred; Parikh, Neel J.

2012-12-25

A sootblowing control system that uses predictive models to bridge the gap between sootblower operation and boiler performance goals. The system uses predictive modeling and heuristics (rules) associated with different zones in a boiler to determine an optimal sequence of sootblower operations and achieve boiler performance targets. The system performs the sootblower optimization while observing any operational constraints placed on the sootblowers.

Erosion-corrosion behaviour of Ni-based superalloy Superni-75 in the real service environment of the boiler

Energy Technology Data Exchange (ETDEWEB)

Sidhu, T.S.; Prakash, S.; Agrawal, R.D.; Bhagat, R. [Shaheed Bhagat Singh College of Engineering & Technology, Ferozepur (India)

2009-04-15

The super-heater and re-heater tubes of the boilers used in thermal power plants are subjected to unacceptable levels of surface degradation by the combined effect of erosion-corrosion mechanism, resulting in the tube wall thinning and premature failure. The nickel-based superalloys can be used as boiler tube materials to increase the service life of the boilers, especially for the new generation ultra-supercritical boilers. The aim of the present investigation is to evaluate the erosion-corrosion behaviour of Ni-based superalloy Superni-75 in the real service environment of the coal-fired boiler of a thermal power plant. The cyclic experimental study was performed for 1000 h in the platen superheater zone of the coal-fired boiler where the temperature was around 900{sup o}C. The corrosion products have been characterized with respect to surface morphology, phase composition and element concentration using the combined techniques of X-ray diffractometry (XRD), scanning electron microscopy/energy-dispersive analysis (SEM/EDAX) and electron probe micro analyser (EPMA). The Superni-75 performed well in the coal-fired boiler environment, which has been attributed mainly to the formation of a thick band of chromium in scale due to selective oxidation of the chromium.

International database on ageing management and life extension

International Nuclear Information System (INIS)

Ianko, L.; Lyssakov, V.; McLachlan, D.; Russell, J.; Mukhametshin, V.

1995-01-01

International database on ageing management and life extension for reactor pressure vessel materials (RPVM) is described with the emphasis on the following issues: requirements of the system; design concepts for RPVM database system; data collection, processing and storage; information retrieval and dissemination; RPVM information assessment and evaluation. 1 fig

49 CFR 230.30 - Lap-joint seam boilers.

Science.gov (United States)

2010-10-01

... 49 Transportation 4 2010-10-01 2010-10-01 false Lap-joint seam boilers. 230.30 Section 230.30..., DEPARTMENT OF TRANSPORTATION STEAM LOCOMOTIVE INSPECTION AND MAINTENANCE STANDARDS Boilers and Appurtenances Inspection and Repair § 230.30 Lap-joint seam boilers. Every boiler having lap-joint longitudinal seams...

Fatigue strength ofcomposite wind turbine blade structures

DEFF Research Database (Denmark)

Ardila, Oscar Gerardo Castro

Wind turbines are normally designed to withstand 20-30 years of life. During this period, the blades, which are the main rotating structures of a wind turbine, are subjected to high fluctuating load conditions as a result of a combination of gravity, inertia, and aeroelastic forces. For this reason......, fatigue is one of the foremost concerns during the design of these structures. However, current standard fatigue methods used for designing wind turbine blades seem not to be completely appropriate for these structures because they are still based on methods developed for metals and not for composite...... materials from which the blades are made. In this sense, the aim of this work is to develop more accurate and reliable fatigue-life prediction models for composite wind turbine blades. In this project, two types of fatigue models are implemented: fatigue-life models and damage mechanics models. In the first...

Economic evaluation of Kori and Wolsong Unit 1 plant life extension

International Nuclear Information System (INIS)

Song, T. H.; Jeong, I. S.

2002-01-01

24 years have been passed since Kori Unit 1 began its commercial operation, and 19 years have been passed since Wolsong Unit 1 began its commercial operation. As the end point of design life become closer, plant life extension and periodic safety assessment is paid more and more attention to by the utility company. In this paper, the methodologies and results of plant lifetime management economic evaluations of both units have been presented in comparison with Korean standard nuclear power plant 10, 20 and 30 year life extension cases respectively. In addition to that, sensitivity analysis and break even point analysis results are presented with the variables of capacity factor, operation and maintenance cost, and discount rate

Hybrid model of steam boiler

International Nuclear Information System (INIS)

Rusinowski, Henryk; Stanek, Wojciech

2010-01-01

In the case of big energy boilers energy efficiency is usually determined with the application of the indirect method. Flue gas losses and unburnt combustible losses have a significant influence on the boiler's efficiency. To estimate these losses the knowledge of the operating parameters influence on the flue gases temperature and the content of combustible particles in the solid combustion products is necessary. A hybrid model of a boiler developed with the application of both analytical modelling and artificial intelligence is described. The analytical part of the model includes the balance equations. The empirical models express the dependence of the flue gas temperature and the mass fraction of the unburnt combustibles in solid combustion products on the operating parameters of a boiler. The empirical models have been worked out by means of neural and regression modelling.

Fire-side corrosion in power-station boilers

Energy Technology Data Exchange (ETDEWEB)

Cutler, A J.B.; Flatley, T; Hay, K A

1978-10-01

The steel tubing of a modern power-station boiler operates at up to 650/sup 0/C (a dull red heat) in the very corrosive environment produced by the combustion gases and ash particles. Within the tubes, whose walls are around 5mm thick, 2000 tons of steam are generated per hour at temperatures up to 565/sup 0/C and pressures up to 170 bar. Several forms of metal corrosion may occur on the fireside surface of these tubes and on other boiler components. The designed 20-year operating life of the stainless-steel superheater and reheater tubes can be much reduced at temperatures above 600/sup 0/C by attack from molten salts formed beneath the deposited ash on the upstream tube surfaces. Mild steel evaporator tubes lining the furnace wall may suffer similarly if flame impingement allows the local release of volatile chlorine compounds from coal particles on the tube surface. Uncooled metal components supporting and aligning the boiler tubes may reach 1000/sup 0/C and are particularly susceptible to corrosion. CEGB research effort has been applied to quantify the rate of corrosion and to obtain an understanding of the complex corrosion mechanisms, so that ways of minimizing or preventing their occurrence may be found. These include the optimization of the combustion chemistry, design modifications such as shielding certain vulnerable tubes, and the selection of improved alloys and the use of ''co-extruded'' tubing.

Operational experience of a 300-MW lignite-fired utility unit: environmental performance after retrofiitting of a low pressure turbine

Energy Technology Data Exchange (ETDEWEB)

Tanetsakunvatana, Vicharn; Arkornsakul, P.

2010-09-15

The experimental data on major emissions from a 300-MW lignite-fired boiler operating under different fuel LHVs and turbine rotors are discussed. The thermal efficiency was quantified based on the heat loss method. The PM and CO2 emission rates were predicted. Specific emissions were quantified for the boiler of interest. The SO2, PM and NOx emission concentrations in flue gas were found lower than the respective emission standard. The CO2 emissions have also declined 4.65% in 2009, compared to 2008 and before. The clean development mechanism complied with UNFCCC methodology is adopted in this study responding to the global changes.

46 CFR 63.25-7 - Exhaust gas boilers.

Science.gov (United States)

2010-10-01

... 46 Shipping 2 2010-10-01 2010-10-01 false Exhaust gas boilers. 63.25-7 Section 63.25-7 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) MARINE ENGINEERING AUTOMATIC AUXILIARY BOILERS Requirements for Specific Types of Automatic Auxiliary Boilers § 63.25-7 Exhaust gas boilers. (a) Construction...

Boiler plants completed in record time

International Nuclear Information System (INIS)

Anon.

2001-01-01

Bubbling fluidised bed (BFB) combustion has steadily increased its share of the boiler market in recent years, particularly in the Nordic region, where it is particularly well-suited to handling the high moisture content biofuels produced and used by the forest products industry. Foster Wheeler is the world's leading supplier of fluidised bed combustion technology. Over 200 of the more than 300 fluidised bed boilers supplied by the company are circulating fluidised bed (CFB) designs, a market in which Foster Wheeler has more than a 40% share. Foster Wheeler Energia Oy supplied the Myllykoski project at Anjalankoski with a fluidised bed boiler, auxiliary steam boilers, and flue gas scrubber systems

UTILITY ADVANCED TURBINE SYSTEMS(ATS) TECHNOLOGY READINESS TESTING

Energy Technology Data Exchange (ETDEWEB)

Kenneth A. Yackly

2001-06-01

The following paper provides an overview of GE's H System{trademark} technology, and specifically, the design, development, and test activities associated with the DOE Advanced Turbine Systems (ATS) program. There was intensive effort expended in bringing this revolutionary advanced technology program to commercial reality. In addition to describing the magnitude of performance improvement possible through use of H System{trademark} technology, this paper discusses the technological milestones during the development of the first 9H (50Hz) and 7H (60 Hz) gas turbines. To illustrate the methodical product development strategy used by GE, this paper discusses several technologies that were essential to the introduction of the H System{trademark}. Also included are analyses of the series of comprehensive tests of materials, components and subsystems that necessarily preceded full scale field testing of the H System{trademark}. This paper validates one of the basic premises with which GE started the H System{trademark} development program: exhaustive and elaborate testing programs minimized risk at every step of this process, and increase the probability of success when the H System{trademark} is introduced into commercial service. In 1995, GE, the world leader in gas turbine technology for over half a century, in conjunction with the DOE National Energy Technology Laboratory's ATS program, introduced its new generation of gas turbines. This H System{trademark} technology is the first gas turbine ever to achieve the milestone of 60% fuel efficiency. Because fuel represents the largest individual expense of running a power plant, an efficiency increase of even a single percentage point can substantially reduce operating costs over the life of a typical gas-fired, combined-cycle plant in the 400 to 500 megawatt range. The H System{trademark} is not simply a state-of-the-art gas turbine. It is an advanced, integrated, combined-cycle system in which every

Wind turbine improvements by wind-lidar-based preview and control

DEFF Research Database (Denmark)

Mikkelsen, Torben

2014-01-01

Wind turbines equipped with laser prevision hold potential for up to 6+ years lifetime extension. Forward looking wind lidars integrated within operational wind turbines providing feed-forward control can reduce the daily operation loads. The turbine lifetime may in this way be extended by up to 30...

Materials and structural aspects of advanced gas-turbine helicopter engines

Science.gov (United States)

Freche, J. C.; Acurio, J.

1979-01-01

Advances in materials, coatings, turbine cooling technology, structural and design concepts, and component-life prediction of helicopter gas-turbine-engine components are presented. Stationary parts including the inlet particle separator, the front frame, rotor tip seals, vanes and combustors and rotating components - compressor blades, disks, and turbine blades - are discussed. Advanced composite materials are considered for the front frame and compressor blades, prealloyed powder superalloys will increase strength and reduce costs of disks, the oxide dispersion strengthened alloys will have 100C higher use temperature in combustors and vanes than conventional superalloys, ceramics will provide the highest use temperature of 1400C for stator vanes and 1370C for turbine blades, and directionally solidified eutectics will afford up to 50C temperature advantage at turbine blade operating conditions. Coatings for surface protection at higher surface temperatures and design trends in turbine cooling technology are discussed. New analytical methods of life prediction such as strain gage partitioning for high temperature prediction, fatigue life, computerized prediction of oxidation resistance, and advanced techniques for estimating coating life are described.

46 CFR 63.25-1 - Small automatic auxiliary boilers.

Science.gov (United States)

2010-10-01

... 46 Shipping 2 2010-10-01 2010-10-01 false Small automatic auxiliary boilers. 63.25-1 Section 63.25... AUXILIARY BOILERS Requirements for Specific Types of Automatic Auxiliary Boilers § 63.25-1 Small automatic auxiliary boilers. Small automatic auxiliary boilers defined as having heat-input ratings of 400,000 Btu/hr...

Shelf life extension of ground beef by radurization

International Nuclear Information System (INIS)

Holzapfel, W.H.; Niemand, J.G.

1982-01-01

Radurization was investigated as a technique in the shelf life extension of ground beef. Although radurization does not necessarily kill off all meat spoilage bacteria, this process may be used for extending the bacteriological keeping quality of fresh meat. The materials and methods used in the investigation are also discussed

Advanced LP turbine blade design

International Nuclear Information System (INIS)

Jansen, M.; Pfeiffer, R.; Termuehlen, H.

1990-01-01

In the 1960's and early 1970's, the development of steam turbines for the utility industry was mainly influenced by the demand for increasing unit sizes. Nuclear plants in particular, required the design of LP turbines with large annulus areas for substantial mass and volumetric steam flows. Since then the development of more efficient LP turbines became an ongoing challenge. Extensive R and D work was performed in order to build efficient and reliable LP turbines often exposed to severe corrosion, erosion and dynamic excitation conditions. This task led to the introduction of an advanced disk-type rotor design for 1800 rpm LP turbines and the application of a more efficient, reaction-type blading for all steam turbine sections including the first stages of LP turbines. The most recent developments have resulted in an advanced design of large LP turbine blading, typically used in the last three stages of each LP turbine flow section. Development of such blading required detailed knowledge of the three dimensional, largely transonic, flow conditions of saturated steam. Also the precise assessment of blade stressing from dynamic conditions, such as speed and torsional resonance, as well as stochastic and aerodynamic excitation is of extreme importance

EFFICIENCY IMPROVEMENT IN INDUSTRIAL BOILER BY FLUE GAS DUCT INSULATION

OpenAIRE

Sanjay H. Zala

2017-01-01

Now a days in industry major losses are find out so here we calculate these losses and find out efficiency of boiler. Boiler efficiency and energy losses from boiler are important parameter for any industry using boiler. In this work a detailed analysis was carried out for boiler at Anish Chemicals Bhavnagar. It is a combined water and fire tube boiler using biomass coal as fuel. Boiler efficiency calculated by direct method is in range of (78.5% to 81.6%). Major losses from boiler are heat ...

Life extension and life cycle management

International Nuclear Information System (INIS)

Hoang, H.

2010-10-01

To continue the effort of nuclear energy as the clean energy offsetting the increase in greenhouse gas emission that contributes to the increased global warming effect, the nuclear industry is focused on the optimization of their current nuclear generation assets. Plant life extension (Plex) and Plant life management (Plim), together with power up rate, are the key strategies for the optimization effort. Plex begins with the process to obtain the regulatory approval for an additional 20 years of operation, beyond the current 40-year limit. This highly standardized process consists of the following steps: 1) Scoping: identify the systems, structures and components for inclusion in the license renewal scope of work. 2) Screening: narrow down the selection of the in-scope systems, structures and components based on passive and long-lived characteristics. 3) Aging management review: demonstrate that aging effects will continue to be managed during the additional 20 years of operation. 4) Time limiting aging analyses: confirm the acceptability of design bases analyses that assume the 40-year plant life as a key input assumptions. To provide a consistent approach for the preparation of the license renewal application, the following are the key guidance documents: NUREG-1800: Standard review plan; NUREG-1801: Generic aging lessons learned; Nuclear Energy Institute NEI 95-10. The objectives of Plim are to focus on improving plant reliability/availability, and to plan for equipment upgrades for efficiency improvement as well as technological obsolescence. Plim is a technical evaluation combined with a risk assessment to produce a long-range business plant with a time horizon of 10 years or longer. Due to its long view nature, this plan will be reviewed on a yearly basis for any required adjustments. The technical evaluation consists of the following major steps: 1) Select systems, structures and components with performance deficiencies experience. 2) Collect operating data

The load structure of electro boilers

International Nuclear Information System (INIS)

Feilberg, N.; Livik, K.

1995-01-01

Load measurements have been performed on 24 electro boilers with a time resolution of one hour throughout a period of one year. The boilers are used for space heating and heating of tap water in office buildings, shopping centres and apartment buildings. All boilers have tariffs with disconnection agreements. This report presents load analyses of the measurements from each boiler, and typical load profiles are calculated and presented. It also analyses how boilers are used in relation to the outdoor temperature and the power price on the spot market. All the measurements are performed in Bergen, Norway, in the period August 1993 - August 1994. Typical load profiles are shown, both annual and daily, as well as specific load parameters in addition to key figures used in calculating the total power load on the distribution network. The climate impact on energy and power load is evaluated. The report also shows examples of how the results may be applied in various special fields. 8 figs., 9 tabs

Establishment of safety verification method for life extension based on periodic safety review

Energy Technology Data Exchange (ETDEWEB)

Kim, Soong Pyung; Yeom, Yu Son; Yoon, In Sik; Lee, Jeo Young [Chosun Univ., Gwangju (Korea, Republic of)

2004-02-15

Safe management of operating lifetimes of Nuclear Power Plants is a subject of prime interests. As the design life of the Nuclear Power Plant will be ended in 2008, an appropriate procedure for the design life re-assessment or lifetime extension is necessary in Korea. Therefore, the objective of this work is to develop procedural requirements which can be applied to the regulation of lifetime management or life extension of Nuclear Power Plants in Korea. Review on the linkage of the PSR with the extension of the operating lifetime of Nuclear Power Plants was performed to enhance the utilization of PSR results and analysis of the insufficiencies in the license rule in Korea.

Probabilistic Design of Wind Turbines

DEFF Research Database (Denmark)

Toft, Henrik Stensgaard

During the last decades, wind turbines have been continuously developed with the aim of maximizing the life cycle benefits (production of electricity) minus the costs of planning, materials, installation, operation & maintenance as well as possible failure. In order to continue this development...... turbines and the central topics considered are statistical load extrapolation of extreme loads during operation and reliability assessment of wind turbine blades. Wind turbines differ from most civil engineering structures by having a control system which highly influences the loading. In the literature......, methods for estimating the extreme load-effects on a wind turbine during operation, where the control system is active, have been proposed. But these methods and thereby the estimated loads are often subjected to a significant uncertainty which influences the reliability of the wind turbine...

Assessment of physical workload in boiler operations.

Science.gov (United States)

Rodrigues, Valéria Antônia Justino; Braga, Camila Soares; Campos, Julio César Costa; Souza, Amaury Paulo de; Minette, Luciano José; Sensato, Guilherme Luciano; Moraes, Angelo Casali de; Silva, Emília Pio da

2012-01-01

The use of boiler wood-fired is fairly common equipment utilized in steam generation for energy production in small industries. The boiler activities are considered dangerous and heavy, mainly due to risks of explosions and the lack of mechanization of the process. This study assessed the burden of physical labor that operators of boilers are subjected during the workday. Assessment of these conditions was carried out through quantitative and qualitative measurements. A heart rate monitor, a wet-bulb globe thermometer (WBGT), a tape-measure and a digital infrared camera were the instruments used to collect the quantitative data. The Nordic Questionnaire and the Painful Areas Diagram were used to relate the health problems of the boiler operator with activity. With study, was concluded that the boiler activity may cause pains in the body of intensity different, muscle fatigue and diseases due to excessive weight and the exposure to heat. The research contributed to improve the boiler operator's workplace and working conditions.

Electrical design requirements for electrode boilers for nuclear plants

International Nuclear Information System (INIS)

Kempker, M.J.

1979-01-01

Medium-voltage steam electrode boilers, in the 20- to 50-MW range, have become an attractive alternative to comparable fossil-fueled boilers as a source of auxiliary steam during the startup and normal shutdown of nuclear power plants. The electrode boiler represents a favorable option because of environmental, fire protection, and licensing considerations. However, this electrical option brings some difficult design problems for which solutions are required in order to integrate the electrode boiler into the plant low resistance grounded power system. These considerations include the effects of an unbalanced electrode boiler on the performance of polyphase induction motors, boiler grounding for personnel safety, boiler neutral grounding, and ground relaying

A perspective on the design of high-temperature boiler components

International Nuclear Information System (INIS)

Perrin, I.J.; Fishburn, J.D.

2008-01-01

Boiler pressure parts are designed to formalize codes such as the ASME Boiler and Pressure Vessel Code. These codes employ a 'design-by-rule' approach, which is based on a combination of sound structural mechanics and boiler design and operating experience. These codes have served the industry well, but the need for a number of enhancements has been highlighted by the widespread use of creep strength-enhanced steels, the advent of ultrasupercritical boilers constructed from nickel-based alloys, and the cyclic duty required for some plants. The need for these enhancements is discussed to explain their origin and key challenges that must be tackled to provide robust design methods for the future. In particular, the use of reference stress concepts and design-by-analysis are discussed to highlight some practical issues. Weldments are identified as a particular concern because they are often a life-limiting feature, and since existing code rules do not adequately consider the high-temperature creep failure modes that can arise as a function of geometry, loading and material combination. Associated with the behavior of welds, multiaxial creep rupture is also identified as a topic that requires further study. The discussion illustrates the multidisciplinary nature of design and need for the materials and structural mechanics communities to work together. This should optimize the use of advanced, expensive alloys and reduce component wall thickness, facilitating pressure part manufacture and enhancing operational flexibility without compromising safety

76 FR 19902 - Energy Conservation Program for Consumer Products: Decision and Order Granting 180-Day Extension...

Science.gov (United States)

2011-04-11

... Furnace Company; (16) New Yorker Residential Heating Boilers; (17) Nordyne; (18) NY Thermal Inc.; (19... Products LLC; (24) Trane; (25) Triangle Tube; (26) US Boiler Company; and (27) Weil-McLain. In the same... Conservation Program for Consumer Products: Decision and Order Granting 180-Day Extension of Compliance Date...

Fluidized-bed incineration plant equipped with waste heat boilers. Developed for mid-size municipalities

Energy Technology Data Exchange (ETDEWEB)

Handa, Hitoshi

1988-01-20

A fluidized bed incineration plant with a waste heat boiler was installed to dispose wastes in Sakura City on March, 1987 and has waste disposing capacity of 120tons/d. Sands are fluidized in the furnace at 700-800/sup 0/C and wastes are burned completely for a short time. The waste heat boiler is used to utilize waste heat to send steam to aquiculturing farms and hot water to the community plaza and further supplies steam to two 90kW back pressure turbines for driving forced draft fan used for the incineration plant. Harmful gases in waste gas are removed by the harmful gas eliminator to lower HCl to 120ppm or less and K value of SOx to 9.0 or less and then cleaned gas is exhausted through the electostatic precipitator and the chimney. Dust and fly ash are transferred to a reservior through a superior seal tight air transportation system, pelletized and disposed for land fill. Bulk waste disposing capacity is 50 tons/d and harmful wastes, magnetic materials, unburnable and burnable wastes are classified and separated. Separated iron purity is 95% or more. (4 figs, 2 photos)

40 CFR 761.71 - High efficiency boilers.

Science.gov (United States)

2010-07-01

... 40 Protection of Environment 30 2010-07-01 2010-07-01 false High efficiency boilers. 761.71... PROHIBITIONS Storage and Disposal § 761.71 High efficiency boilers. (a) To burn mineral oil dielectric fluid containing a PCB concentration of ≥50 ppm, but boiler shall comply with the following...

Development of Computational Capabilities to Predict the Corrosion Wastage of Boiler Tubes in Advanced Combustion Systems

Energy Technology Data Exchange (ETDEWEB)

Kung, Steven; Rapp, Robert

2014-08-31

A comprehensive corrosion research project consisting of pilot-scale combustion testing and long-term laboratory corrosion study has been successfully performed. A pilot-scale combustion facility available at Brigham Young University was selected and modified to enable burning of pulverized coals under the operating conditions typical for advanced coal-fired utility boilers. Eight United States (U.S.) coals were selected for this investigation, with the test conditions for all coals set to have the same heat input to the combustor. In addition, the air/fuel stoichiometric ratio was controlled so that staged combustion was established, with the stoichiometric ratio maintained at 0.85 in the burner zone and 1.15 in the burnout zone. The burner zone represented the lower furnace of utility boilers, while the burnout zone mimicked the upper furnace areas adjacent to the superheaters and reheaters. From this staged combustion, approximately 3% excess oxygen was attained in the combustion gas at the furnace outlet. During each of the pilot-scale combustion tests, extensive online measurements of the flue gas compositions were performed. In addition, deposit samples were collected at the same location for chemical analyses. Such extensive gas and deposit analyses enabled detailed characterization of the actual combustion environments existing at the lower furnace walls under reducing conditions and those adjacent to the superheaters and reheaters under oxidizing conditions in advanced U.S. coal-fired utility boilers. The gas and deposit compositions were then carefully simulated in a series of 1000-hour laboratory corrosion tests, in which the corrosion performances of different commercial candidate alloys and weld overlays were evaluated at various temperatures for advanced boiler systems. Results of this laboratory study led to significant improvement in understanding of the corrosion mechanisms operating on the furnace walls as well as superheaters and reheaters in

Biomass boiler still best choice

International Nuclear Information System (INIS)

Wallace, Paula

2014-01-01

Full text: The City of Mount Gambier upgraded its boiler in September after analysis showed that biomass was still the optimal energy option. The Mount Gambier Aquatic Centre was built by the local city council in the 1980s as an outdoor pool facility for the public. The complex has three pools — an Olympic-sized, toddler and a learner pool — for a total volume of 1.38ML (including balance tanks). The large pool is heated to 27-28°C, the smaller one 30-32°C. From the very beginning, the pool water was heated by a biomass boiler, and via two heat exchangers whose combined capacity is 520 kW. The original biomass boiler ran on fresh sawdust from a local timber mill. After thirty years of dedicated service the original boiler had become unreliable and difficult to operate. Replacement options were investigated and included a straight gas boiler, a combined solar hot water and gas option, and biomass boilers. The boiler only produces heat, not electricity. All options were subjected to a triple bottom line assessment, which included potential capital costs, operating costs, community and environmental benefits and costs. The project was also assessed using a tool developed by Mount Gambier City Council that considers the holistic benefits — the CHAT Tool, which stands for Comprehensive Holistic Assessment Tool. “Basically it is a survey that covers environmental, social, economic and governance factors,” the council's environmental sustainability officer, Aaron Izzard told WME. In relation to environmental considerations, the kinds of questions explored by the CHAT Tool included: Sustainable use of resources — objective is to reduce council's dependence on non-renewable resources; Greenhouse emissions — objective is to reduce council's contribution of GHG into the atmosphere; Air quality — objective is to improve local air quality. The conclusion of these analyses was that while a biomass boiler would have a higher capital cost than a straight gas

CFB boilers in multifuel application

International Nuclear Information System (INIS)

Goral, D.; Krzton, B.

2007-01-01

Fuel flexibility characteristic for CFB boilers plays an important rule in industrial and utility size applications. Possibility to use wider range of fuels that has been long time considered as by-products or wastes and possibility to design boilers able to operate with alternative fuels is an important factor that improves fuel delivery security and plant economy. Presented article is based on similar publications that present Foster Wheeler's experience in design and delivery of the CFB boilers for wide range of coals and cofiring by- products of crude oil refining and coal processing. Aspects of biomass cofiring will be also presented. (author)

46 CFR 61.05-20 - Boiler safety valves.

Science.gov (United States)

2010-10-01

... 46 Shipping 2 2010-10-01 2010-10-01 false Boiler safety valves. 61.05-20 Section 61.05-20 Shipping... INSPECTIONS Tests and Inspections of Boilers § 61.05-20 Boiler safety valves. Each safety valve for a drum, superheater, or reheater of a boiler shall be tested at the interval specified by table 61.05-10. [CGD 95-028...

Probabilistic Physics of Failure-based framework for fatigue life prediction of aircraft gas turbine discs under uncertainty

International Nuclear Information System (INIS)

Zhu, Shun-Peng; Huang, Hong-Zhong; Peng, Weiwen; Wang, Hai-Kun; Mahadevan, Sankaran

2016-01-01

A probabilistic Physics of Failure-based framework for fatigue life prediction of aircraft gas turbine discs operating under uncertainty is developed. The framework incorporates the overall uncertainties appearing in a structural integrity assessment. A comprehensive uncertainty quantification (UQ) procedure is presented to quantify multiple types of uncertainty using multiplicative and additive UQ methods. In addition, the factors that contribute the most to the resulting output uncertainty are investigated and identified for uncertainty reduction in decision-making. A high prediction accuracy of the proposed framework is validated through a comparison of model predictions to the experimental results of GH4133 superalloy and full-scale tests of aero engine high-pressure turbine discs. - Highlights: • A probabilistic PoF-based framework for fatigue life prediction is proposed. • A comprehensive procedure forquantifyingmultiple types of uncertaintyis presented. • The factors that contribute most to the resulting output uncertainty are identified. • The proposed frameworkdemonstrates high prediction accuracybyfull-scale tests.

Field Test of Boiler Primary Loop Temperature Controller

Energy Technology Data Exchange (ETDEWEB)

Glanville, P. [Partnership for Advanced Residential Retrofit, Des Plaines, IL (United States); Rowley, P. [Partnership for Advanced Residential Retrofit, Des Plaines, IL (United States); Schroeder, D. [Partnership for Advanced Residential Retrofit, Des Plaines, IL (United States); Brand, L. [Partnership for Advanced Residential Retrofit, Des Plaines, IL (United States)

2014-09-01

Beyond these initial system efficiency upgrades are an emerging class of Advanced Load Monitoring (ALM) aftermarket controllers that dynamically respond to the boiler load, with claims of 10% to 30% of fuel savings over a heating season. For hydronic boilers specifically, these devices perform load monitoring, with continuous measurement of supply and, in some cases, return water temperatures. Energy savings from these ALM controllers are derived from dynamic management of the boiler differential, where a microprocessor with memory of past boiler cycles prevents the boiler from firing for a period of time, to limit cycling losses and inefficient operation during perceived low load conditions. These differ from OTR controllers, which vary boiler setpoint temperatures with ambient conditions while maintaining a fixed differential.

Optimizing the Integrated Design of Boilers - Simulation

DEFF Research Database (Denmark)

Sørensen, K.; Karstensen, C.; Condra, T.

2004-01-01

Boilers can be considered as consisting of three main components: (i) the pressure part, (ii) the burner and (iii) the control system. To be able to develop the boilers of the future (i.e. the boilers with the lowest emissions, the highest efciency, the best dynamic performance etc.) it is import...

Life extension of components with high cumulative fatigue usage

International Nuclear Information System (INIS)

Server, W.L.

1985-01-01

The current ASME Boiler and Pressure Vessel Code fatigue design approach has significant margins of safety as evidenced by fatigue data on full-scale vessels. In order to extend qualification (life) of components which have reached the Code design usage limit of unity, improved criteria are needed which address crack initiation and propagation separately such that safe operation of these components is ensured. The fatigue initiation phase is composed of two processes: initial microcracking of internal particles or accumulation of local strain (cyclic slip) creating discontinuities which form microcracks, and the growth of the microcracks in a noncontinuum manner. The microcracks which initiate will eventually grow to a size in which continuum mechanics apply, and fracture mechanics concepts have been employed. The later propagation to failure of a component is also composed of two parts, continuum crack growth in a stable manner and eventual unstable fracture of the remaining ligament of material. This paper reviews the current status of technology in assessing initiation and propagation relative to the current design Code and suggests areas of improvement to cover extended life of high usage factor components. To illustrate some of these considerations, a case study for a small manufacturing defect was reviewed. A realistic component was analyzed to investigate the interrelationship between the ASME Code Section III design life and crack propagation behavior of a small manufacturing defect. A pressurized water reactor (PWR) primary coolant system was used in the analysis, and the terminal end of the hot-leg pipe at the safe end weld was selected since usage factors as high as 0.95 had been reported. The particular plant chosen was Zion-1 because the necessary information on loading, including thermal transients, was available in the open literature. 11 refs., 1 fig., 1 tab

Safety aspects in life extension of NPPs. Working material

International Nuclear Information System (INIS)

2002-01-01

Due to current social and economical framework, in last years many Member States (MS) started a process of Plant Life Extension (PLEX) for their older nuclear facilities. The process followed many different approaches, being intrinsically dependent on the national regulatory framework and technical tradition. This process has many nuclear safety implications, other than strategic and political ones, and therefore a need for tailoring the available safety assessment tools to such applications has become urgent in recent years. Typical safety assessment processes such as the Periodic Safety Review has been used already and can be used in the future as a framework for a PLEX. Also the review of regular maintenance and ageing management programs and the continuous upgrading of the Safety Analysis Report are tools widely used in a life extension context in many MS. However, recently some MS highlighted the need to identify in a clear way the technical aspects more directly affecting the decision for a long-term operation of a nuclear facility. Many Technical Cooperation projects have been requested for the year 2003-2004 on this subject and a generic task in Nuclear Safety proved necessary as a background activity. Therefore, on May 6-10, 2002, a Consultant Meeting dealing with Safety Aspects of life extension for NPPs was convened at the Nuclear Safety Dept. of the IAEA. It was attended by representatives of Regulatory Bodies and Utilities, both from countries with experience of life extension of NPPs and countries where the process is at the beginning. The main application problems were identified and discussed and a first attempt was carried out to define the key elements of the life extension process, isolating peculiar technical items, LTO related, from generic safety related tasks. The result was a preliminary technical document with a collection of basic experience and information for the implementation of a PLEX program. Therefore the draft document was thought

A novel direct-fired porous-medium boiler

Science.gov (United States)

Prasartkaew, Boonrit

2018-01-01

Nowadays, power and heat generation systems pay an important role in all economic sectors. These systems are mainly based on combustion reaction and operated under the second law of thermodynamics. A conventional boilers, a main component of heat and power generators, have thermal efficiency in the range of 70 to 85%, mainly owing to they have flue gas heat loss. This paper proposes a novel type of boiler, called a Direct-fired Porous-medium Boiler (DPB). Due to being operated without flue gas heat loss, its thermal efficiency cloud be approximately close to 100%. The steam produced from the proposed boiler; however, is not pure water steam. It is the composite gases of steam and combustion-product-gases. This paper aims at presenting the working concept and reporting the experimental results on the performance of the proposed boiler. The experiments of various operating parameters were performed and collected data were used for the performance analysis. The experimental results demonstrated that the proposed boiler can be operated as well as the conceptual design and then it is promising. It can be possibly further developed to be a high efficiency boiler by means of reducing or suppressing the surface heat loss with better insulator and/or refractory lined.

Life extension of low and medium voltage equipment

International Nuclear Information System (INIS)

Bharteey, B.M.; Hart, T.J.

1990-01-01

Nuclear plant life extension is becoming a very important issue with the passing of each day. Within 3 to 10 years after the turn of the century, licenses of a number of nuclear power plants in the United States will expire. For the near future, new construction of nuclear power plants in the United States is expected to be inhibited, if the current economic and regulatory environment continues to persist. This situation, coupled with aging of utility equipment and the high cost of financing new construction is resulting in a growing emphasis on preserving and extending the capability of existing power plants. Until now, the utilities have placed more emphasis on high cost items, but experience shows that extending life of low cost of device/components in items like Motor Control Center Centers and switchgear pays big dividends. According to the current practice, devices of these items are replaced at the end of their assigned qualified life or attended to when there is a problem resulting in an unplanned outage. In this paper based on extensive experience in the field of motor control centers and medium switchgear, the authors proposed a cookbook methodology to determine the extent or absence of degradation and establish trends of the pertinent operational properties of devices of this type of equipment. The test results also provide satisfactory evidence of class 1E nuclear safety-related function

Application of 1-hydroxyethylidene-1, 1-diphosphonic acid in boiler water for industrial boilers.

Science.gov (United States)

Zeng, Bin; Li, Mao-Dong; Zhu, Zhi-Ping; Zhao, Jun-Ming; Zhang, Hui

2013-01-01

The primary method used for boiler water treatment is the addition of chemicals to industrial boilers to prevent corrosion and scaling. The static scale inhibition method was used to evaluate the scale inhibition performance of 1-hydroxyethylidene-1, 1-diphosphonic acid (HEDP). Autoclave static experiments were used to study the corrosion inhibition properties of the main material for industrial boilers (20# carbon steel) with an HEDP additive in the industrial boiler water medium. The electrochemical behavior of HEDP on carbon steel corrosion control was investigated using electrochemical impedance spectroscopy and Tafel polarization techniques. Experimental results indicate that HEDP can have a good scale inhibition effect when added at a quantity of 5 to 7 mg/L at a test temperature of not more than 100 °C. To achieve a high scale inhibition rate, the HEDP dosage must be increased when the test temperature exceeds 100 °C. Electrochemical and autoclave static experimental results suggest that HEDP has a good corrosion inhibition effect on 20# carbon steel at a concentration of 25 mg/L. HEDP is an excellent water treatment agent.

NOx PREDICTION FOR FBC BOILERS USING EMPIRICAL MODELS

Directory of Open Access Journals (Sweden)

Jiří Štefanica

2014-02-01

Full Text Available Reliable prediction of NOx emissions can provide useful information for boiler design and fuel selection. Recently used kinetic prediction models for FBC boilers are overly complex and require large computing capacity. Even so, there are many uncertainties in the case of FBC boilers. An empirical modeling approach for NOx prediction has been used exclusively for PCC boilers. No reference is available for modifying this method for FBC conditions. This paper presents possible advantages of empirical modeling based prediction of NOx emissions for FBC boilers, together with a discussion of its limitations. Empirical models are reviewed, and are applied to operation data from FBC boilers used for combusting Czech lignite coal or coal-biomass mixtures. Modifications to the model are proposed in accordance with theoretical knowledge and prediction accuracy.

Combining turbine blade-strike and life cycle models to assess mitigation strategies for fish passing dams

Energy Technology Data Exchange (ETDEWEB)

Ferguson, J.W. [National Marine Fisheries Service, Seattle, WA (United States). Fish Ecology Div.; Swedish Univ. of Agricultural Sciences, Umea (Sweden). Dept. of Wildlife, Fish and Environmental Studies; Ploskey, G.R. [Battelle-Pacific Northwest National Laboratory, Richland, WA (United States); Zabel, R.W. [National Marine Fisheries Service, Seattle, WA (United States). Fish Ecology Div.; Lundqvist, H. [Swedish Univ. of Agricultural Sciences, Umea (Sweden). Dept. of Wildlife, Fish and Environmental Studies

2008-08-15

Many diadromous and resident fish populations migrate within riverine, freshwater, and marine habitats that have been altered by human activities. This paper developed a tool designed to analyze the effects of dams on fish populations. The model combined a blade-strike model of a hydroelectric turbine and a life cycle model in order to generate point estimates of mortality and incorporate dam passage impacts. The modelling tool was used to study populations of Atlantic salmon and sea trout populations in Sweden which were depressed due to damming, dredging, pollution, and siltation of the rivers. The downstream migrating fish in the rivers passed through a single dam and power station containing Kaplan and Francis turbines. A blade-strike model was developed as the primary mechanism of mortality for the fish. The mortality of juvenile and adult fish and mortality rates from blade-strikes were then entered into salmon life cycle models that incorporated life history variability in age of reproduction and spawning activities. The life cycle model populations in the river were then modelled in hypothetical scenarios. Results of the scenarios were compared with effects from the blade-strike mortality results. Results of the study showed that increases in the number of female salmon escaping above the dam after 20 years was significantly higher when both juveniles and adult fish populations were protected. The model will be used to evaluate strategies designed to conserve fish populations impacted by dams. 49 refs., 9 tabs., 6 figs.

Combining turbine blade-strike and life cycle models to assess mitigation strategies for fish passing dams

International Nuclear Information System (INIS)

Ferguson, J.W.; Zabel, R.W.; Lundqvist, H.

2008-01-01

Many diadromous and resident fish populations migrate within riverine, freshwater, and marine habitats that have been altered by human activities. This paper developed a tool designed to analyze the effects of dams on fish populations. The model combined a blade-strike model of a hydroelectric turbine and a life cycle model in order to generate point estimates of mortality and incorporate dam passage impacts. The modelling tool was used to study populations of Atlantic salmon and sea trout populations in Sweden which were depressed due to damming, dredging, pollution, and siltation of the rivers. The downstream migrating fish in the rivers passed through a single dam and power station containing Kaplan and Francis turbines. A blade-strike model was developed as the primary mechanism of mortality for the fish. The mortality of juvenile and adult fish and mortality rates from blade-strikes were then entered into salmon life cycle models that incorporated life history variability in age of reproduction and spawning activities. The life cycle model populations in the river were then modelled in hypothetical scenarios. Results of the scenarios were compared with effects from the blade-strike mortality results. Results of the study showed that increases in the number of female salmon escaping above the dam after 20 years was significantly higher when both juveniles and adult fish populations were protected. The model will be used to evaluate strategies designed to conserve fish populations impacted by dams. 49 refs., 9 tabs., 6 figs

Fatigue Life of Wind Turbine Blades

DEFF Research Database (Denmark)

Thoft-Christensen, Palle

2010-01-01

The present paper analyses the possibility of reducing the expected damage accumulation during tower passage by modifying the wind turbine tower design from a traditional mono-tower to a tripod. Due to a narrow stagnation zone the stress reversals and hence the damage accumulation in the blades...

NDT methods for life-time assessment of high temperature plant; Ofoerstoerande provning foer livslaengdsbedoemning av hoegtemperaturanlaeggningar

Energy Technology Data Exchange (ETDEWEB)

Storesund, J [Swedish Inst. for Metals Research, Stockholm (Sweden)

1996-10-01

A comprehensive literature study of NDT and analysis methods for residual life-time assessment of high temperature plant has been made. The study has been concentrated on components in boilers, steam piping and turbines in fossil fired power plant. Most types of components are exposed to creep which is also the life-time limiting mechanism in many cases. In addition to creep, other stresses and damages which appear in plant are described for each type of component. Thermal fatigue, corrosion and embrittlement as well as combined damage mechanisms are also life-time limiting in many cases. The literature shows a large number of NDT methods developed and under development in purpose to identify and measure the size and extent of damage in the components. The methods and their limitations are described in relation to the experience and understanding of character, distribution and development of damage in different situations. 83 refs, 12 figs, 1 tab

Establishing an energy efficiency recommendation for commercial boilers

International Nuclear Information System (INIS)

Ware, Michelle J.

2000-01-01

To assist the federal government in meeting its energy reduction goals, President Clinton's Executive Order 12902 established the Procurement Challenge, which directed all federal agencies to purchase equipment within the top 25th percentile of efficiency. Under the direction of DOE's Federal Energy Management Program (FEMP), the Procurement Challenge's goal is to create efficiency recommendations for all energy-using products that could substantially impact the government's energy reduction goals, like commercial boilers. A typical 5,000,000 Btuh boiler, with a thermal efficiency of 83.2%, can have lifetime energy cost savings of$40,000 when compared to a boiler with a thermal efficiency of 78%. For the federal market, which makes up 2% of the boiler market, this means lifetime energy cost savings of over$25,600,000. To establish efficiency recommendations, FEMP uses standardized performance ratings for products sold in the marketplace. Currently, the boiler industry uses combustion efficiency and, sometimes, thermal efficiency performance measures when specifying a commercial boiler. For many years, the industry has used these efficiency measures interchangeably, causing confusion about boiler performance measurements, and making it difficult for FEMP to establish the top 25th percentile of efficiency. This paper will illustrate the method used to establish FEMP's recommendation for boilers. The method involved defining a correlation between thermal and combustion efficiency among boiler classifications; using the correlation to model a data set of all the boiler types available in the market; and identifying how the correlation affected the top 25th percentile analysis. The paper also will discuss the applicability of this method for evaluating other equipment for which there are limited data on performance ratings

Design, construction and operating experience of boilers at Wylfa power station

Energy Technology Data Exchange (ETDEWEB)

Razzell, R N [Wylfa Power Station, Central Electricity Generating Board, Gwynedd (United Kingdom)

1988-07-01

The report will describe the boilers, but will emphasise the problems encountered and the solutions. The boilers are 'once through' with start up drums. Some redundancy was provided but this advantage was lost due to downrating of gas temperature. The boilers are carbon steel suspended plattens (992 per reactor) tightly packed in the annular space between the core shielding and the spherical wall of the pressure vessel. This construction denies access to repair tube leaks. when a leak occurs the faulty platten has to be plugged off. This is done with the reactor at 60% power. The process will be described. Reactor 1 commenced operation in 1971, Reactor 2 in June 1971. Between 1972 and May 1984 21 leaks occurred which resulted in a major shutdown for investigation. This revealed the leaks were caused by gas flow induced vibration resulting in fretting of tubes in clips. Restraints and additional clamps were fitted. This has been successful but the modifications were extensive and in very difficult working conditions, the Reactor being shut down until May 1976. A family of leaks adjacent to personnel access ways commenced in Reactor 1 in 1975 which was later identified as erosion/corrosion on the water/steam side caused by the feed flow instability. This problem is common to both Reactors. Various modifications have been applied. Redistribution of feed flow using orifice plates and ferrules was only temporarily successful. Following extensive rig testing the feed water has been dosed with amino methyl proponal (AMP) since September 1983 with an immediate and sustained reduction in the leak rate. The amine provides protection through the steam/water phase. Rig testing continues to attain a better understanding of the erosion/corrosion. (author)

Design, construction and operating experience of boilers at Wylfa power station

International Nuclear Information System (INIS)

Razzell, R.N.

1988-01-01

The report will describe the boilers, but will emphasise the problems encountered and the solutions. The boilers are 'once through' with start up drums. Some redundancy was provided but this advantage was lost due to downrating of gas temperature. The boilers are carbon steel suspended plattens (992 per reactor) tightly packed in the annular space between the core shielding and the spherical wall of the pressure vessel. This construction denies access to repair tube leaks. when a leak occurs the faulty platten has to be plugged off. This is done with the reactor at 60% power. The process will be described. Reactor 1 commenced operation in 1971, Reactor 2 in June 1971. Between 1972 and May 1984 21 leaks occurred which resulted in a major shutdown for investigation. This revealed the leaks were caused by gas flow induced vibration resulting in fretting of tubes in clips. Restraints and additional clamps were fitted. This has been successful but the modifications were extensive and in very difficult working conditions, the Reactor being shut down until May 1976. A family of leaks adjacent to personnel access ways commenced in Reactor 1 in 1975 which was later identified as erosion/corrosion on the water/steam side caused by the feed flow instability. This problem is common to both Reactors. Various modifications have been applied. Redistribution of feed flow using orifice plates and ferrules was only temporarily successful. Following extensive rig testing the feed water has been dosed with amino methyl proponal (AMP) since September 1983 with an immediate and sustained reduction in the leak rate. The amine provides protection through the steam/water phase. Rig testing continues to attain a better understanding of the erosion/corrosion. (author)

Field Test of Boiler Primary Loop Temperature Controller

Energy Technology Data Exchange (ETDEWEB)

Glanville, P.; Rowley, P.; Schroeder, D.; Brand, L.

2014-09-01

Beyond these initial system efficiency upgrades are an emerging class of Advanced Load Monitoring (ALM) aftermarket controllers that dynamically respond to the boiler load, with claims of 10% to 30% of fuel savings over a heating season. For hydronic boilers specifically, these devices perform load monitoring, with continuous measurement of supply and in some cases return water temperatures. Energy savings from these ALM controllers are derived from dynamic management of the boiler differential, where a microprocessor with memory of past boiler cycles prevents the boiler from firing for a period of time, to limit cycling losses and inefficient operation during perceived low load conditions. These differ from OTR controllers, which vary boiler setpoint temperatures with ambient conditions while maintaining a fixed differential. PARR installed and monitored the performance of one type of ALM controller, the M2G from Greffen Systems, at multifamily sites in the city of Chicago and its suburb Cary, IL, both with existing OTR control. Results show that energy savings depend on the degree to which boilers are over-sized for their load, represented by cycling rates. Also savings vary over the heating season with cycling rates, with greater savings observed in shoulder months. Over the monitoring period, over-sized boilers at one site showed reductions in cycling and energy consumption in line with prior laboratory studies, while less over-sized boilers at another site showed muted savings.

Development of an aging evaluation and life extension program for the Advanced Test Reactor

International Nuclear Information System (INIS)

Dwight, J.E. Jr.

1988-01-01

A life extension program has been developed for the US Department of Energy's Advanced Test Reactor. The program is an adaptation of life extension pilot programs at the Surry Unit 1 and Monticello generating stations and is being completed in three phases. In Phase 1, the critical plant components were identified. In Phase 2, existing lifetime analyses and support data for the critical components were reviewed. The results from the review give a preliminary indication that an overall plant lifetime in excess of forty years is feasible. In Phase 3, now in progress, detailed evaluations for component life extensions are being performed. 2 refs., 2 figs., 1 tab

Comparison of ORC Turbine and Stirling Engine to Produce Electricity from Gasified Poultry Waste

Directory of Open Access Journals (Sweden)

Franco Cotana

2014-08-01

Full Text Available The Biomass Research Centre, section of CIRIAF, has recently developed a biomass boiler (300 kW thermal powered, fed by the poultry manure collected in a nearby livestock. All the thermal requirements of the livestock will be covered by the heat produced by gas combustion in the gasifier boiler. Within the activities carried out by the research project ENERPOLL (Energy Valorization of Poultry Manure in a Thermal Power Plant, funded by the Italian Ministry of Agriculture and Forestry, this paper aims at studying an upgrade version of the existing thermal plant, investigating and analyzing the possible applications for electricity production recovering the exceeding thermal energy. A comparison of Organic Rankine Cycle turbines and Stirling engines, to produce electricity from gasified poultry waste, is proposed, evaluating technical and economic parameters, considering actual incentives on renewable produced electricity.

Fatigue Life of High Performance Grout in Dry and Wet Environment for Wind Turbine Grouted Connections

DEFF Research Database (Denmark)

Sørensen, Eigil V.

2011-01-01

The cementitious material in grouted connections of offshore monopile wind turbine structures is subjected to very high oscillating service stresses. The fatigue capacity of the grout therefore becomes essential to the performance and service life of the grouted connection. In the present work...... the fatigue life of a high performance cement based grout was tested by dynamic compressive loading of cylindrical specimens at varying levels of cyclic frequency and load. The fatigue tests were performed in two series, one with the specimens tested in air and one with the specimens submerged in water during...

Study of cavitation in hydro turbines. A review

Energy Technology Data Exchange (ETDEWEB)

Kumar, Pardeep; Saini, R.P. [Alternate Hydro Energy Centre, Indian Institute of Technology, Roorkee 247667 (India)

2010-01-15

Reaction turbines basically Francis turbines and propeller/Kaplan turbines are suitable for medium and low head hydropower sites. The management of the small hydropower plants is an important factor, for achieving higher efficiency of hydro turbines with time. Turbines show declined performance after few years of operation, as they get severely damaged due to various reasons. One of the important reasons is erosive wear of the turbines due to cavitation. Reaction turbines, however are more prone to cavitation especially Francis turbines where a zone in the operating range is seriously affected by cavitation and considered as forbidden zone. Cavitation is a phenomenon which manifests itself in the pitting of the metallic surfaces of turbine parts because of the formation of cavities. In the present paper, studies undertaken in this field by several investigators have been discussed extensively. Based on literature survey various aspects related to cavitation in hydro turbines, different causes for the declined performance and efficiency of the hydro turbines and suitable remedial measures suggested by various investigators have been discussed. (author)

Development of a support system to make economic and technical assessments for the issues relating to plant life extension

International Nuclear Information System (INIS)

Takao, T.; Soneda, N.; Sakai, T.

1994-01-01

To realize the life extension of nuclear power plants, overall evaluation for the plant is required, which covers technology, economy such as cost of repair or/and replacement of components, and regal regulations for licensing. A prototype of integrated assessment support system for life extension ''INPLEX'' have developed in order to evaluate the technical and economic issues relating to the plant life extension and to make a life extension scenario. Analysis procedure of INPLEX is as follows. A comparison of the cost between the life extension and the reconstruction is made to see whether the life extension is cost effective or not. Next, components required detailed assessments are selected, and the residual life assessment of these components are made. After those procedures life extension measures are selected and the implementation time schedule is set on the basis of the formulas for predicting the degradation of the components and the component reliability data. Finally the implementation time schedule is optimized from the viewpoint of economy, and the life extension scenario is proposed. INPLEX also has the data base ''PRINS'', in which information and data related to life extension are registered, such as component degradation experiences, degradation management methodologies, degradation mitigation measures, and so on. PRINS can be referred at any time during the operation of INPLEX

Elevated temperature failures in boiler tubes - case studies

International Nuclear Information System (INIS)

Gowrisankar, I.; Bandyopadhyay, G.

1989-01-01

Metallurgical investigation of boiler tube failures enables identification of failure mechanisms and the underlying cause related to boiler conditions. Some case studies in short term overheating, prolonged overheating and low cycle fatigue failures in boiler tubes are discussed. (author)

Computer simulation of the fire-tube boiler hydrodynamics

Directory of Open Access Journals (Sweden)

Khaustov Sergei A.

2015-01-01

Full Text Available Finite element method was used for simulating the hydrodynamics of fire-tube boiler with the ANSYS Fluent 12.1.4 engineering simulation software. Hydrodynamic structure and volumetric temperature distribution were calculated. The results are presented in graphical form. Complete geometric model of the fire-tube boiler based on boiler drawings was considered. Obtained results are suitable for qualitative analysis of hydrodynamics and singularities identification in fire-tube boiler water shell.

Evaluation of the useful life of steam turbine rotors; Evaluacion de vida util de rotores de turbinas de vapor

Energy Technology Data Exchange (ETDEWEB)

Carnero Parra, Antonio; Garcia Illescas, Rafael; Kubiak Szyszka, Janusz [Instituto de Investigaciones Electricas, Temixco, Morelos (Mexico)

1999-07-01

This article presents the methodology applied by the Management of Turbomachinery of the Institute of Investigaciones Electricas (IIE), for the evaluation of the remaining useful life of steam turbine rotors in the phase of initiation of fissures. The evaluation of the remaining useful life of turbines, will reveal the real state of health of the rotor and will serve as a base for the future decision making that guarantees their structural integrity. [Spanish] El presentes articulo presenta la metodologia aplicada por la Gerencia de Turbomaquinaria del Instituto de Investigaciones Electricas (IIE), para la evaluacion de la vida util remanente de rotores de turbinas de vapor en la fase de iniciacion de fisuras. La evaluacion de la vida util de turbinas, revelar el estado real de salud del rotor y servira de base para la toma de decisiones futuras que garanticen su integridad estructural.

Efficiency assessment of bi-radiated screens and improved convective set of tubes during the modernization of PTVM-100 tower hot-water boiler based on controlled all-mode mathematic models of boilers on Boiler Designer software

Science.gov (United States)

Orumbayev, R. K.; Kibarin, A. A.; Khodanova, T. V.; Korobkov, M. S.

2018-03-01

This work contains analysis of technical values of tower hot-water boiler PTVM-100 when operating on gas and oil residual. After the test it became clear that due to the construction deficiency during the combustion of oil residual, it is not possible to provide long-term production of heat. There is also given a short review on modernization of PTVM-100 hot-water boilers. With the help of calculations based on controlled all-mode mathematic modules of hot-water boilers in BOILER DESIGNER software, it was shown that boiler modernization by use of bi-radiated screens and new convective set of tubes allows decreasing sufficiently the temperature of combustor output gases and increase reliability of boiler operation. Constructive changes of boiler unit suggested by authors of this work, along with increase of boiler’s operation reliability also allow to improve it’s heat production rates and efficiency rate up to 90,5% when operating on fuel oil and outdoor installation option.

Reliability Analysis of Wind Turbines

DEFF Research Database (Denmark)

Toft, Henrik Stensgaard; Sørensen, John Dalsgaard

2008-01-01

In order to minimise the total expected life-cycle costs of a wind turbine it is important to estimate the reliability level for all components in the wind turbine. This paper deals with reliability analysis for the tower and blades of onshore wind turbines placed in a wind farm. The limit states...... consideres are in the ultimate limit state (ULS) extreme conditions in the standstill position and extreme conditions during operating. For wind turbines, where the magnitude of the loads is influenced by the control system, the ultimate limit state can occur in both cases. In the fatigue limit state (FLS......) the reliability level for a wind turbine placed in a wind farm is considered, and wake effects from neighbouring wind turbines is taken into account. An illustrative example with calculation of the reliability for mudline bending of the tower is considered. In the example the design is determined according...

Life prediction study of reactor pressure vessel as essential technical foundation for plant life extension

International Nuclear Information System (INIS)

Nakajima, H.; Nakajima, N.; Kondo, T.

1987-01-01

The life of a LWR plant is determined essentially by the limit of reliable performance of the components which are difficult to replace without high economic and/or safety risks. Typical of such a component is the reactor pressure vessel (RPV). The engineering life of a RPV of a given quality of steel is considered to be a complex function of factors such as the resistance to fracture, which has deteriorated due to neutron irradiation and thermal aging, and generation of surface flaws by environmental effects such as corrosion and their growth under operational load that varies during steady state operation and transients. In an attempt to evaluate the engineering life of a RPV of a LWR, a preliminary survey was made by applying a set of knowledge accumulated primarily in the field of subcritical crack growth behavior of RPV steels in reactor water environments. The major conclusions drawn are: (1) the life of a RPV is dependent on the quality of steel used, particularly with respect to any minor impurities it contains. (2) The issue of plant life extension in RPV aspect is found to be optimistic for cases where the steels used satisfy a reasonable level of quality control. (3) The importance of providing sound scientific foundation is stressed for the implementation of a practicable life extension scheme: this can be established through intensified studies of flaw growth and fracture behaviours in well defined testings under reasonably simulated service conditions

Numerical and experimental investigations into life assessment of blade-disc connections of gas turbines

International Nuclear Information System (INIS)

Issler, Stephan; Roos, Eberhard

2003-01-01

The positively engaged connection between blade and disc of a gas turbine s highly stressed by fatigue and creep fatigue loadings. For this purpose, a ew calculating method based on inelastic finite element analyses considering he main influences on damage was developed at MPA Stuttgart. Low cycle fatigue (LCF) tests with component-like specimens have been conducted for verification. Experimental data and life assessment results based on the Smith, Watson and Topper parameters were compared well

Technology and testing for the extension of plant life

International Nuclear Information System (INIS)

Blumer, U.R.; Edelmann, X.

1988-01-01

This paper describes selected portions of a recommended program for the application of equipment-manufacturing-related technology and testing for the extension of life for operating nuclear power plants. It is appropriate to mention that the Swiss nuclear plants, their staffs, and the supporting Swiss nuclear industry are rightfully proud of their record of performance. Plant staffs have been intimately involved in system and equipment design and engineering from the very beginnings of their plants. Maintenance of the plant systems and equipment is referred to as engineering rather than maintenance, because it is viewed as a technical effort and an extension of the original plant and equipment design and construction effort. Care, competence, cleanliness, and attention to detail have been bywords for the Swiss plants. Success has been demonstrated through enviable availability performance. With operation and availability capability already demonstrated, the Swiss are now turning their attention to the extension of plant life. This summary describes some aspects of this work, which is fundamentally based on the application of technology and testing skills developed for equipment manufacture and the original installation of this equipment in the plants, but has been enhanced by research and development (R and D) and an ongoing effort to serve utilities in their maintenance activities

Installations of SNCR on bark-fired boilers

International Nuclear Information System (INIS)

Hjalmarsson, A.K.; Hedin, K.; Andersson, Lars

1997-01-01

Experience has been collected from the twelve bark-fired boilers in Sweden with selective non catalytic reduction (SNCR) installations to reduce emissions of nitrogen oxides. Most of the boilers have slope grates, but there are also two boilers with cyclone ovens and two fluidized bed boilers. In addition to oil there are also possibilities to burn other fuel types in most boilers, such as sludge from different parts of the pulp and paper mills, saw dust and wood chips. The SNCR installations seems in general to be of simple design. In most installations the injection nozzles are located in existing holes in the boiler walls. The availability is reported to be good from several of the SNCR installations. There has been tube leakage in several boilers. The urea system has resulted in corrosion and in clogging of one oil burner. This incident has resulted in a decision not to use SNCR system with the present design of the system. The fuel has also caused operational problems with the SNCR system in several of the installations due to variations in the moisture content and often high moisture content in bark and sludge, causing temperature variations. The availability is presented to be high for the SNCR system at several of the plants, in two of them about 90 %. The results in NO x reduction vary between the installations depending on boiler, fuel and operation. The emissions are between 45 and 100 mg NO 2 /MJ fuel input and the NO x reduction rates are in most installations between 30 and 40 %, the lowest 20 and the highest 70 %. 13 figs, 3 tabs

Energy Conversion Alternatives Study (ECAS), Westinghouse phase 1. Volume 5: Combined gas-steam turbine cycles. [energy conversion efficiency in electric power plants

Science.gov (United States)

Amos, D. J.; Foster-Pegg, R. W.; Lee, R. M.

1976-01-01

The energy conversion efficiency of gas-steam turbine cycles was investigated for selected combined cycle power plants. Results indicate that it is possible for combined cycle gas-steam turbine power plants to have efficiencies several point higher than conventional steam plants. Induction of low pressure steam into the steam turbine is shown to improve the plant efficiency. Post firing of the boiler of a high temperature combined cycle plant is found to increase net power but to worsen efficiency. A gas turbine pressure ratio of 12 to 1 was found to be close to optimum at all gas turbine inlet temperatures that were studied. The coal using combined cycle plant with an integrated low-Btu gasifier was calculated to have a plant efficiency of 43.6%, a capitalization of $497/kW, and a cost of electricity of 6.75 mills/MJ (24.3 mills/kwh). This combined cycle plant should be considered for base load power generation.

Reactor vessel assessment and the development of a reactor vessel life extension program for Calvert Cliffs Units One and Two

International Nuclear Information System (INIS)

Montgomery, B.; Hijeck, P.J.

1988-01-01

A study has been undertaken to provide a general assessment of the life extension capabilities for the Calvert Cliffs Units One and Two reactor pressure vessels. The purpose of the study is to assess the general life extension capabilities for the Calvert Cliffs reactor pressure vessels based upon an extension and variation of the Surry pilot plant life extension study. This assessment provided a detailed reactor vessel surveillance program for plant life extension along with a hierarchy of specific tasks necessary for attaining maximum useful life. The assessment identified a number of critical issues which may impact life attainment and extension along with potential solutions to address these issues to ensure the life extension option is not precluded

Increasing the thermal efficiency of boiler plant

Directory of Open Access Journals (Sweden)

Uyanchinov Evgeniy

2017-01-01

Full Text Available The thermal efficiency increase of boiler plant is actual task of scientific and technical researches. The optimization of boiler operating conditions is task complex, which determine by most probable average load of boiler, operating time and characteristics of the auxiliary equipment. The work purpose – the determination of thermodynamic efficiency increase ways for boiler plant with a gas-tube boiler. The tasks, solved at the research are the calculation of heat and fuel demand, the exergetic analysis of boilerhouse and heat network equipment, the determination of hydraulic losses and exergy losses due to restriction. The calculation was shown that the exergy destruction can be reduced by 2.39% due to excess air reducing to 10%; in addition the oxygen enrichment of air can be used that leads to reducing of the exergy destruction rate. The processes of carbon deposition from the side of flame and processes of scale formation on the water side leads to about 4.58% losses of fuel energy at gas-tube boiler. It was shown that the exergy losses may be reduced by 2.31% due to stack gases temperature reducing to 148 °C.

Numerical simulation of turbulence flow in a Kaplan turbine -Evaluation on turbine performance prediction accuracy-

International Nuclear Information System (INIS)

Ko, P; Kurosawa, S

2014-01-01

The understanding and accurate prediction of the flow behaviour related to cavitation and pressure fluctuation in a Kaplan turbine are important to the design work enhancing the turbine performance including the elongation of the operation life span and the improvement of turbine efficiency. In this paper, high accuracy turbine and cavitation performance prediction method based on entire flow passage for a Kaplan turbine is presented and evaluated. Two-phase flow field is predicted by solving Reynolds-Averaged Navier-Stokes equations expressed by volume of fluid method tracking the free surface and combined with Reynolds Stress model. The growth and collapse of cavitation bubbles are modelled by the modified Rayleigh-Plesset equation. The prediction accuracy is evaluated by comparing with the model test results of Ns 400 Kaplan model turbine. As a result that the experimentally measured data including turbine efficiency, cavitation performance, and pressure fluctuation are accurately predicted. Furthermore, the cavitation occurrence on the runner blade surface and the influence to the hydraulic loss of the flow passage are discussed. Evaluated prediction method for the turbine flow and performance is introduced to facilitate the future design and research works on Kaplan type turbine

Numerical simulation of turbulence flow in a Kaplan turbine -Evaluation on turbine performance prediction accuracy-

Science.gov (United States)

Ko, P.; Kurosawa, S.

2014-03-01

The understanding and accurate prediction of the flow behaviour related to cavitation and pressure fluctuation in a Kaplan turbine are important to the design work enhancing the turbine performance including the elongation of the operation life span and the improvement of turbine efficiency. In this paper, high accuracy turbine and cavitation performance prediction method based on entire flow passage for a Kaplan turbine is presented and evaluated. Two-phase flow field is predicted by solving Reynolds-Averaged Navier-Stokes equations expressed by volume of fluid method tracking the free surface and combined with Reynolds Stress model. The growth and collapse of cavitation bubbles are modelled by the modified Rayleigh-Plesset equation. The prediction accuracy is evaluated by comparing with the model test results of Ns 400 Kaplan model turbine. As a result that the experimentally measured data including turbine efficiency, cavitation performance, and pressure fluctuation are accurately predicted. Furthermore, the cavitation occurrence on the runner blade surface and the influence to the hydraulic loss of the flow passage are discussed. Evaluated prediction method for the turbine flow and performance is introduced to facilitate the future design and research works on Kaplan type turbine.

Water side corrosion prevention in boilers

International Nuclear Information System (INIS)

Zeid, A.

1993-01-01

Corrosion may be defined as a naturally occurring physical and chemical deterioration of a material due to reaction with the environment or surrounding atmosphere. In boilers the material is subjected on both sides to two different media which may cause severe corrosion. At the water side the content of O 2 considered one of the principal factors which determine the extent of corrosion in the boiler tubes. This paper deals with certain conditions that result in the increase of O 2 in the boiler water and hence increase the corrosion rate, to minimize the effect of these conditions a chemical treatment was carried out the results obtained indicated the success of the treatment procedure in corrosion prevention and boiler material protection. The treatment is traditional. But the study indicates how a simple mean could be applied to solve a serious problem. 4 tab

A statistical estimator for the boiler power and its related parameters

International Nuclear Information System (INIS)

Tang, H.

2001-01-01

To determine the boiler power accurately is important for both controlling the plant and maximizing the plant productivity. There are two computed boiler powers for each boiler. They are steam based boiler power and feedwater based boiler power. The steam based boiler power is computed as the enthalpy difference between the feedwater enthalpy and the boiler steam enthalpy. The feedwater based boiler power is computed as enthalpy absorbed by the feedwater. The steam based boiler power is computed in RRS program and used in calibrating the measured reactor power, while the feedwater based boiler power is computed in CSTAT program and used for indication. Since the steam based boiler power is used as feedback in the reactor control, it is chosen to be the one estimated in this work. Because the boiler power employs steam flow, feedwater flow and feedwater temperature measurements, and because any measurement contains constant or drifting noise and bias, the reconciliation and rectification procedures are needed to determine the boiler power more accurately. A statistic estimator is developed to perform the function of data reconciliation, gross error detection and instruments performance monitoring

46 CFR 61.05-15 - Boiler mountings and attachments.

Science.gov (United States)

2010-10-01

... 46 Shipping 2 2010-10-01 2010-10-01 false Boiler mountings and attachments. 61.05-15 Section 61.05... TESTS AND INSPECTIONS Tests and Inspections of Boilers § 61.05-15 Boiler mountings and attachments. (a....05-10. (b) Each stud or bolt for each boiler mounting that paragraph (c) of this section requires to...

Computers make rig life extension an option

Energy Technology Data Exchange (ETDEWEB)

NONE

1996-10-01

The worldwide semisubmersible drilling rig fleet is approaching retirement. But replacement is not an attractive option even though dayrates are reaching record highs. In 1991, Schlumberger Sedco Forex managers decided that an alternative might exist if regulators and insurers could be convinced to extend rig life expectancy through restoration. Sedco Forex chose their No. 704 semisubmersible, an 18-year North Sea veteran, to test their process. The first step was to determine what required restoration, meaning fatigue life analysis of each weld on the huge vessel. If inspected, the task would be unacceptably time-consuming and of questionable accuracy. Instead a suite of computer programs modeled the stress seen by each weld, statistically estimated the sea states seen by the rig throughout its North Sea service and calibrated a beam-element model on which to run their computer simulations. The elastic stiffness of the structure and detailed stress analysis of each weld was performed with ANSYS, a commercially available finite-element analysis program. The use of computer codes to evaluate service life extension is described.

Aspects of new material application for boilers construction

International Nuclear Information System (INIS)

Czerniawski, R.

1996-01-01

Review of steel types commonly used for energetic boilers construction has been done. The worldwide trends in new materials application for improvement of boilers quality have been discussed. The mechanical properties of boiler construction steels have been shown and compared. 3 refs, 5 figs, 1 tab

Disease-specific quality of life after septoplasty and bilateral inferior turbinate outfracture in patients with nasal obstruction.

Science.gov (United States)

Resende, Lucas; Carmo, Carolina do; Mocellin, Leão; Pasinato, Rogério; Mocellin, Marcos

2017-07-29

Septal deviations might cause nasal obstruction and negative impact on the quality of life of individuals. The efficacy of septoplasty for treatment of septal deviation and the predictors of satisfactory surgical outcomes remain controversial. Technical variability, heterogeneity of research samples and absence of a solid tool for clinical evaluation are the main hindrances to the establishment of reliable statistical data regarding the procedure. To evaluate the clinical improvements in the disease-specific quality-of-life between patients submitted to septoplasty with bilateral outfracture of the inferior turbinate under sedation and local anesthesia in a tertiary hospital and to assess possible clinical-epidemiological variables associated with functional outcome. Fifty-two patients consecutively submitted to septoplasty with bilateral outfracture of the inferior turbinate for treatment of nasal obstruction filled in forms regarding clinical and epidemiological information during enrollment and had their symptom objectively quantified using the Nose Obstruction Symptom Evaluation (NOSE) scale preoperatively and one and three months after the procedure. Statistical analysis aimed to determine overall and stratified surgical outcomes and to investigate correlations between the clinical-epidemiological variables with the scores obtained. Statistically significant improvement in the preoperative NOSE questionnaire compared to the scores obtained three months after surgery was demonstrated (p0.05). Gender, age, history of rhinitis and presence of pulmonary comorbidity did not influence significantly surgical outcomes (p>0.05). Smokers presented greater reduction in NOSE scores during the study (p=0.043, U-Mann-Whitney). Septoplasty with bilateral outfracture of the inferior turbinate has proven to significantly improve disease-specific quality-of-life and this favorable outcome seems to occur precociously. Copyright © 2017 Associação Brasileira de

Orion: a glimpse of hope in life span extension?

Science.gov (United States)

Muradian, K; Bondar, V; Bezrukov, V; Zhukovsky, O; Polyakov, V; Utko, N

2010-01-01

Orion is a multicomponent drug based on derivatives of taurocholic acid and several other compounds. Application of Orion into the feeding medium of Drosophila melanogaster resulted in increased life span and survival at stressful conditions. Two paradoxical features of the drug should be stressed: The "age-threshold" (life span extension was observed only when the drug was applied starting from the second half of life) and induction of "centenarian" flies (older 100 days). Orion enhanced survival at heat shock (38 degrees C) and acidic (pH = 1.6) or alkaline (pH = 11.8) feeding mediums, but not at oxidative stresses modeled by 100% oxygen or application of hydrogen peroxide (H(2)O(2)).

Dynamic Simulation of the Water-steam System in Once-through Boilers - Sub-critical Power Boiler Case -

Energy Technology Data Exchange (ETDEWEB)

Kim, Seongil; Choi, Sangmin [Korea Advanced Institute of Science and Technology, Daejeon (Korea, Republic of)

2017-05-15

The dynamics of a water-steam system in a once-through boiler was simulated based on the physics-based modeling approach, representing the system in response to large load change or scale disturbance simulations. The modeling considered the mass, energy conservation, and momentum equation in the water pipe and the focus was limited to the sub-critical pressure region. An evaporator tube modeling was validated against the reference data. A simplified boiler system consisting of economizer, evaporator, and superheater was constructed to match a 500 MW power boiler. The dynamic response of the system following a disturbance was discussed along with the quantitative response characteristics. The dynamic response of the boiler system was further evaluated by checking the case of an off-design point operation of the feedwater-to-fuel supply ratio. The results re-emphasized the significance of controlling the feedwater-to-fuel supply ratio and additional design requirements of the water-steam separator and spray attemperator.

Dynamic Simulation of the Water-steam System in Once-through Boilers - Sub-critical Power Boiler Case -

International Nuclear Information System (INIS)

Kim, Seongil; Choi, Sangmin

2017-01-01

The dynamics of a water-steam system in a once-through boiler was simulated based on the physics-based modeling approach, representing the system in response to large load change or scale disturbance simulations. The modeling considered the mass, energy conservation, and momentum equation in the water pipe and the focus was limited to the sub-critical pressure region. An evaporator tube modeling was validated against the reference data. A simplified boiler system consisting of economizer, evaporator, and superheater was constructed to match a 500 MW power boiler. The dynamic response of the system following a disturbance was discussed along with the quantitative response characteristics. The dynamic response of the boiler system was further evaluated by checking the case of an off-design point operation of the feedwater-to-fuel supply ratio. The results re-emphasized the significance of controlling the feedwater-to-fuel supply ratio and additional design requirements of the water-steam separator and spray attemperator.

Waste-to-energy: A review of life cycle assessment and its extension methods.

Science.gov (United States)

Zhou, Zhaozhi; Tang, Yuanjun; Chi, Yong; Ni, Mingjiang; Buekens, Alfons

2018-01-01

This article proposes a comprehensive review of evaluation tools based on life cycle thinking, as applied to waste-to-energy. Habitually, life cycle assessment is adopted to assess environmental burdens associated with waste-to-energy initiatives. Based on this framework, several extension methods have been developed to focus on specific aspects: Exergetic life cycle assessment for reducing resource depletion, life cycle costing for evaluating its economic burden, and social life cycle assessment for recording its social impacts. Additionally, the environment-energy-economy model integrates both life cycle assessment and life cycle costing methods and judges simultaneously these three features for sustainable waste-to-energy conversion. Life cycle assessment is sufficiently developed on waste-to-energy with concrete data inventory and sensitivity analysis, although the data and model uncertainty are unavoidable. Compared with life cycle assessment, only a few evaluations are conducted to waste-to-energy techniques by using extension methods and its methodology and application need to be further developed. Finally, this article succinctly summarises some recommendations for further research.

Life Span Extension and Neuronal Cell Protection by Drosophila Nicotinamidase*S⃞

OpenAIRE

Balan, Vitaly; Miller, Gregory S.; Kaplun, Ludmila; Balan, Karina; Chong, Zhao-Zhong; Li, Faqi; Kaplun, Alexander; VanBerkum, Mark F. A.; Arking, Robert; Freeman, D. Carl; Maiese, Kenneth; Tzivion, Guri

2008-01-01

The life span of model organisms can be modulated by environmental conditions that influence cellular metabolism, oxidation, or DNA integrity. The yeast nicotinamidase gene pnc1 was identified as a key transcriptional target and mediator of calorie restriction and stress-induced life span extension. PNC1 is thought to exert its effect on yeast life span by modulating cellular nicotinamide and NAD levels, resulting in increased activity of Sir2 family class III histone ...

Life prediction of advanced materials for gas turbine application

Energy Technology Data Exchange (ETDEWEB)

Zamrik, S.Y.; Ray, A.; Koss, D.A. [Pennsylvania State Univ., University Park, PA (United States)

1995-10-01

Most of the studies on the low cycle fatigue life prediction have been reported under isothermal conditions where the deformation of the material is strain dependent. In the development of gas turbines, components such as blades and vanes are exposed to temperature variations in addition to strain cycling. As a result, the deformation process becomes temperature and strain dependent. Therefore, the life of the component becomes sensitive to temperature-strain cycling which produces a process known as {open_quotes}thermomechanical fatigue, or TMF{close_quotes}. The TMF fatigue failure phenomenon has been modeled using conventional fatigue life prediction methods, which are not sufficiently accurate to quantitatively establish an allowable design procedure. To add to the complexity of TMF life prediction, blade and vane substrates are normally coated with aluminide, overlay or thermal barrier type coatings (TBC) where the durability of the component is dominated by the coating/substrate constitutive response and by the fatigue behavior of the coating. A number of issues arise from TMF depending on the type of temperature/strain phase cycle: (1) time-dependent inelastic behavior can significantly affect the stress response. For example, creep relaxation during a tensile or compressive loading at elevated temperatures leads to a progressive increase in the mean stress level under cyclic loading. (2) the mismatch in elastic and thermal expansion properties between the coating and the substrate can lead to significant deviations in the coating stress levels due to changes in the elastic modulii. (3) the {open_quotes}dry{close_quotes} corrosion resistance coatings applied to the substrate may act as primary crack initiation sites. Crack initiation in the coating is a function of the coating composition, its mechanical properties, creep relaxation behavior, thermal strain range and the strain/temperature phase relationship.

Turbine casing bolts; a life assessment and bolt replacement strategy

Energy Technology Data Exchange (ETDEWEB)

Bulloch, J H [ESB, Power Generation, Dublin (Ireland)

1999-12-31

The present presentation describes a detailed study concerning the life assessment and replacement strategy of large turbine casing bolts in a 120 MW steam raising unit. After 122000 hours service, circa 1991/92, the Cr-Mo-V steel casing bolts, involving a total of 184 bolts, from two identical 120 MW units, termed Units 1 and 2, were examined to establish the extent of Reverse Temper Embrittlement, RTE, and creep damage suffered during service. The bolt replacement plans for the two units were as follows; Unit 1 bolts were completely replaced with new bolts while Unit 2 embrittled bolts were withdrawn from service and replaced with Non- Embrittled bolts from Unit 1; basically Unit 2 bolts were made up from a mixture of Unit 1 and 2 Non- Embrittled bolts which had been in service for 122000 hours. Remnant life assessments, concerning both embrittlement and creep damage aspects, were earned out on this series of easing bolts at service times 122000, 150000 and 200000 hours. These assessments involved the use of general embrittlement and creep damage laws which were empirically derived and concerned such parameters as microstructural grain size, bulk phosphorus content and accumulated service strain. (orig.) 7 refs.

Turbine casing bolts; a life assessment and bolt replacement strategy

Energy Technology Data Exchange (ETDEWEB)

Bulloch, J.H. [ESB, Power Generation, Dublin (Ireland)

1998-12-31

The present presentation describes a detailed study concerning the life assessment and replacement strategy of large turbine casing bolts in a 120 MW steam raising unit. After 122000 hours service, circa 1991/92, the Cr-Mo-V steel casing bolts, involving a total of 184 bolts, from two identical 120 MW units, termed Units 1 and 2, were examined to establish the extent of Reverse Temper Embrittlement, RTE, and creep damage suffered during service. The bolt replacement plans for the two units were as follows; Unit 1 bolts were completely replaced with new bolts while Unit 2 embrittled bolts were withdrawn from service and replaced with Non- Embrittled bolts from Unit 1; basically Unit 2 bolts were made up from a mixture of Unit 1 and 2 Non- Embrittled bolts which had been in service for 122000 hours. Remnant life assessments, concerning both embrittlement and creep damage aspects, were earned out on this series of easing bolts at service times 122000, 150000 and 200000 hours. These assessments involved the use of general embrittlement and creep damage laws which were empirically derived and concerned such parameters as microstructural grain size, bulk phosphorus content and accumulated service strain. (orig.) 7 refs.

Cogeneration Technology Alternatives Study (CTAS). Volume 6: Computer data. Part 1: Coal-fired nocogeneration process boiler, section B

Science.gov (United States)

Knightly, W. F.

1980-01-01

About fifty industrial processes from the largest energy consuming sectors were used as a basis for matching a similar number of energy conversion systems that are considered as candidate which can be made available by the 1985 to 2000 time period. The sectors considered included food, textiles, lumber, paper, chemicals, petroleum, glass, and primary metals. The energy conversion systems included steam and gas turbines, diesels, thermionics, stirling, closed cycle and steam injected gas turbines, and fuel cells. Fuels considered were coal, both coal and petroleum based residual and distillate liquid fuels, and low Btu gas obtained through the on site gasification of coal. Computer generated reports of the fuel consumption and savings, capital costs, economics and emissions of the cogeneration energy conversion systems (ECS's) heat and power matched to the individual industrial processes are presented. National fuel and emissions savings are also reported for each ECS assuming it alone is implemented. Two nocogeneration base cases are included: coal fired and residual fired process boilers.

Corrosion issues in the BWR and their mitigation for plant life extension

International Nuclear Information System (INIS)

Gordon, B.M.

1988-01-01

Corrosion is a major service life limiting mechanism for both pressurized water reactors (PWRs) and boiling water reactors (BWRs). For the BWR, stress corrosion cracking of piping has been the major source of concern where extensive research has led to a number of qualified remedies and currently > 90% of susceptible welds have been mitigated or replaced. Stress corrosion cracking of reactor internals due to the interaction of irradiation, as discussed elsewhere in this conference, is also a possible life limiting phenomenon. This paper focusses on two corrosion phenomena in the BWR which have only recently been identified as impacting the universal goal of BWR life extension: the general corrosion of containment structures and the erosion-corrosion of carbon steel piping

The Ethics of Human Life Extension: The Second Argument from Evolution.

Science.gov (United States)

Gyngell, Chris

2015-12-01

One argument that is sometimes made against pursuing radical forms of human life extension is that such interventions will make the species less evolvable, which would be morally undesirable. In this article, I discuss the empirical and evaluative claims of this argument. I argue that radical increases in life expectancy could, in principle, reduce the evolutionary potential of human populations through both biological and cultural mechanisms. I further argue that if life extension did reduce the evolvability of the species, this will be undesirable for three reasons: (1) it may increase the species' susceptibility to extinction risks, (2) it may adversely affect institutions and practices that promote well-being, and (3) it may impede moral progress. © The Author 2015. Published by Oxford University Press, on behalf of the Journal of Medicine and Philosophy Inc. All rights reserved. For permissions, please e-mail: journals.permissions@oup.com.

Ecodesign framework for developing wind turbines

DEFF Research Database (Denmark)

Bonou, Alexandra; Skelton, Kristen; Olsen, Stig Irving

2016-01-01

such as workshops, pilots, interviews and life cycle assessment were applied. The ecodesign framework was aligned with the company's formal product lifecycle management process. When combined with life cycle assessment, the framework can identify potential environmental improvements and contribute to coherent......Despite a wind turbines perceived environmental benefits, there are still many improvements that can be made in the product development process to improve its environmental performance across life cycles. This is especially important as the wind power industry continues to grow, both in volume...... and size, in response to increasing global market demands. Planning, implementing, monitoring, documenting and communicating product related environmental activities of wind turbines in a life cycle management context is the focal point of this article. The development and application of an ecodesign...

46 CFR 176.812 - Pressure vessels and boilers.

Science.gov (United States)

2010-10-01

... 46 Shipping 7 2010-10-01 2010-10-01 false Pressure vessels and boilers. 176.812 Section 176.812... TONS) INSPECTION AND CERTIFICATION Material Inspections § 176.812 Pressure vessels and boilers. (a.... (b) Periodic inspection and testing requirements for boilers are contained in § 61.05 in subchapter F...

49 CFR 230.36 - Hydrostatic testing of boilers.

Science.gov (United States)

2010-10-01

... 49 Transportation 4 2010-10-01 2010-10-01 false Hydrostatic testing of boilers. 230.36 Section 230... Appurtenances Pressure Testing of Boilers § 230.36 Hydrostatic testing of boilers. (a) Time of test. The... to any hydrostatic pressure. Hydrostatic testing required by these rules shall be conducted at 25...

Life span extension and neuronal cell protection by Drosophila nicotinamidase.

Science.gov (United States)

Balan, Vitaly; Miller, Gregory S; Kaplun, Ludmila; Balan, Karina; Chong, Zhao-Zhong; Li, Faqi; Kaplun, Alexander; VanBerkum, Mark F A; Arking, Robert; Freeman, D Carl; Maiese, Kenneth; Tzivion, Guri

2008-10-10

The life span of model organisms can be modulated by environmental conditions that influence cellular metabolism, oxidation, or DNA integrity. The yeast nicotinamidase gene pnc1 was identified as a key transcriptional target and mediator of calorie restriction and stress-induced life span extension. PNC1 is thought to exert its effect on yeast life span by modulating cellular nicotinamide and NAD levels, resulting in increased activity of Sir2 family class III histone deacetylases. In Caenorhabditis elegans, knockdown of a pnc1 homolog was shown recently to shorten the worm life span, whereas its overexpression increased survival under conditions of oxidative stress. The function and regulation of nicotinamidases in higher organisms has not been determined. Here, we report the identification and biochemical characterization of the Drosophila nicotinamidase, D-NAAM, and demonstrate that its overexpression significantly increases median and maximal fly life span. The life span extension was reversed in Sir2 mutant flies, suggesting Sir2 dependence. Testing for physiological effectors of D-NAAM in Drosophila S2 cells, we identified oxidative stress as a primary regulator, both at the transcription level and protein activity. In contrast to the yeast model, stress factors such as high osmolarity and heat shock, calorie restriction, or inhibitors of TOR and phosphatidylinositol 3-kinase pathways do not appear to regulate D-NAAM in S2 cells. Interestingly, the expression of D-NAAM in human neuronal cells conferred protection from oxidative stress-induced cell death in a sirtuin-dependent manner. Together, our findings establish a life span extending the ability of nicotinamidase in flies and offer a role for nicotinamide-modulating genes in oxidative stress regulated pathways influencing longevity and neuronal cell survival.

What reassurances do the community need regarding life extension? Evidence from studies of community attitudes and an analysis of film portrayals.

Science.gov (United States)

Underwood, Mair

2014-04-01

It is increasingly recognized that community attitudes impact on the research trajectory, entry, and reception of new biotechnologies. Yet biogerontologists have generally been dismissive of public concerns about life extension. There is some evidence that biogerontological research agendas have not been communicated effectively, with studies finding that most community members have little or no knowledge of life extension research. In the absence of knowledge, community members' attitudes may well be shaped by issues raised in popular portrayals of life extension (e.g., in movies). To investigate how popular portrayals of life extension may influence community attitudes, I conducted an analysis of 19 films depicting human life extension across different genres. I focussed on how the pursuit of life extension was depicted, how life extension was achieved, the levels of interest in life extension shown by characters in the films, and the experiences of extended life depicted both at an individual and societal level. This paper compares the results of this analysis with the literature on community attitudes to life extension and makes recommendations about the issues in which the public may require reassurance if they are to support and accept life extension technologies.

Simulation and testing of a new condensing boiler

International Nuclear Information System (INIS)

Rosa, L.; Tosato, R.

1987-01-01

The paper describes a new condensing boiler, characterized by the evacuation of flue-gases by natural draft. The best result is the consequent simplification of manufacturing, hook-up and operation of the boiler. Seasonal efficiency of the boiler, which operates with flue-gases conditioning to assure natural draft, rests about at same levels as for conventional condensing boilers. The authors emphasize the difficulty of simulate natural draft mechanism by mathematics because, in this case, flow of flue-gases and air at the draft diverter is strongly three-dimensional

An overview of aerospace gas turbine technology of relevance to the development of the automotive gas turbine engine

Science.gov (United States)

Evans, D. G.; Miller, T. J.

1978-01-01

The NASA-Lewis Research Center (LeRC) has conducted, and has sponsored with industry and universities, extensive research into many of the technology areas related to gas turbine propulsion systems. This aerospace-related technology has been developed at both the component and systems level, and may have significant potential for application to the automotive gas turbine engine. This paper summarizes this technology and lists the associated references. The technology areas are system steady-state and transient performance prediction techniques, compressor and turbine design and performance prediction programs and effects of geometry, combustor technology and advanced concepts, and ceramic coatings and materials technology.

Dynamic stresses in a Francis model turbine at deep part load

Science.gov (United States)

Weber, Wilhelm; von Locquenghien, Florian; Conrad, Philipp; Koutnik, Jiri

2017-04-01

A comparison between numerically obtained dynamic stresses in a Francis model turbine at deep part load with experimental ones is presented. Due to the change in the electrical power mix to more content of new renewable energy sources, Francis turbines are forced to operate at deep part load in order to compensate stochastic nature of wind and solar power and to ensure grid stability. For the extension of the operating range towards deep part load improved understanding of the harsh flow conditions and their impact on material fatigue of hydraulic components is required in order to ensure long life time of the power unit. In this paper pressure loads on a model turbine runner from unsteady two-phase computational fluid dynamics simulation at deep part load are used for calculation of mechanical stresses by finite element analysis. Therewith, stress distribution over time is determined. Since only few runner rotations are simulated due to enormous numerical cost, more effort has to be spent to evaluation procedure in order to obtain objective results. By comparing the numerical results with measured strains accuracy of the whole simulation procedure is verified.

Stochastic Analysis of the Influence of Tower Shadow on Fatigue Life of Wind Turbine Blade

DEFF Research Database (Denmark)

Pedersen, Ronnie; Nielsen, Søren R.K.; Thoft-Christensen, Palle

2012-01-01

. The blade stresses are calculated from a dynamic mechanical model based on a two dynamic degree of freedom with quasi-static correction for higher modes. The self-induced aero-elastic loading and the turbulence loading are modeled by means of a quasi-static model linearized around the operational point......Fatigue damage accumulation in upwind turbine blades is primarily influenced by turbulence in the inflow. However, the stress reversals during blade passages through the stagnating and deflected mean wind field in front of the tower also contributes significantly. In the paper the lower order...... statistical moments of the fatigue life of a blade are estimated and compared for a turbine with a tripod tower and a standard mono-tower, respectively. The stagnation zones for each of the legs of the tripod are narrower than for the mono-tower, and hence the stress reversals will be comparable smaller...

Inventory of future power and heat production technologies. Partial report Gasification with gas turbine/engine for power plants; Incl. English lang. appendix of 24 p. titled 'Status of large-scale biomass gasification for power production'; Inventering av framtidens el och vaermeproduktionstekniker. Delrapport Foergasning med gasturbin/motor foer kraftvaerk

Energy Technology Data Exchange (ETDEWEB)

Waldheim, Lars; Larsson, Eva K [TPS Termiska Processer, Nykoeping (Sweden)

2008-12-15

contract problems and a number of projects in Holland, Italy and Brazil never got to a construction phase. Indirect co-firing has been realised in a few plants where a CFB gasifier is combined with some cooling and cyclone particle removal. If gas cleaning before firing can be achieved, the technology is believed to have a bigger potential. That would mean that waste fuel or other fuels with high chlorine content can be used, and also that the treated gas can be used in an incineration plant without limiting the superheater temperature to the low levels, in relation to power plant boilers, that is used in waste boilers. This means that both the efficiency to electricity and the ratio between electricity and heat production can be increased, in relation to waste incineration. Improvements in performance during the time period in question require that initiatives are taken and that e.g. gas turbine manufacturers participate actively. The probability for this development is more difficult to assess. For BIG-ICE, the technology is assessed to reach 35-40 % electricity efficiency at the end of the period, i.e. 2025-2030, and the investment cost for bigger plants can be just below that of comparable conventional steam plants, perhaps 3 000 Euro/kWe for a complete plant. Completely commercial technology can be expected at the beginning of the 2020's. For BIG-CC the corresponding assessment is 45-50 % and 2500-3000 Euro/kWe. The route to commercial technology is longer in this case and plants on near commercial conditions cannot be expected until the end of the 2020's. For indirect co-firing it is a fact that lime kiln gasifiers and the gasifiers in Lahti, Ruien and Getruidenberg, without extensive gas cleaning, are in a commercial scale and that years of operation experiences already have been earned, also with waste fuels. The energy conversion to electricity uses existing infrastructure and therefore the adoption requirements are very limited. What remains to be demonstrated is

The Technology Introduction of Chain Boiler Energy Conservation Transformation

Science.gov (United States)

Li, Henan; Liu, Xiwen; Yuan, Hong; Lin, Jiadai; Zhang, Yu

2017-12-01

Introduced the present status of chain boiler efficiency is low, the system analysis of the chain boiler optimization and upgrading of technology, for the whole progress of chain boiler to provide some ideas and reference.

46 CFR 115.812 - Pressure vessels and boilers.

Science.gov (United States)

2010-10-01

... 46 Shipping 4 2010-10-01 2010-10-01 false Pressure vessels and boilers. 115.812 Section 115.812... CERTIFICATION Material Inspections § 115.812 Pressure vessels and boilers. (a) Pressure vessels must be tested... testing requirements for boilers are contained in § 61.05 in subchapter F of this chapter. [CGD 85-080, 61...

46 CFR 56.50-30 - Boiler feed piping.

Science.gov (United States)

2010-10-01

... 46 Shipping 2 2010-10-01 2010-10-01 false Boiler feed piping. 56.50-30 Section 56.50-30 Shipping... APPURTENANCES Design Requirements Pertaining to Specific Systems § 56.50-30 Boiler feed piping. (a) General... least two separate means of supplying feed water for the boilers. All feed pumps shall be fitted with...

Stationary Engineers Apprenticeship. Related Training Modules. 12.1-12.9. Boilers.

Science.gov (United States)

Lane Community Coll., Eugene, OR.

This learning module, one in a series of 20 related training modules for apprentice stationary engineers, deals with boilers. Addressed in the individual instructional packages included in the module are the following topics: firetube and watertube boilers; boiler construction; procedures for operating and cleaning boilers; and boiler fittings,…

Oxy-Combustion Boiler Material Development

Energy Technology Data Exchange (ETDEWEB)

Gagliano, Michael; Seltzer, Andrew; Agarwal, Hans; Robertson, Archie; Wang, Lun

2012-01-31

Under U.S. Department of Energy Cooperative Agreement No. DE-NT0005262 Foster Wheeler North America Corp conducted a laboratory test program to determine the effect of oxy-combustion on boiler tube corrosion. In this program, CFD modeling was used to predict the gas compositions that will exist throughout and along the walls of air-fired and oxy-fired boilers operating with low to high sulfur coals. Test coupons of boiler tube materials were coated with deposits representative of those coals and exposed to the CFD predicted flue gases for up to 1000 hours. The tests were conducted in electric tube furnaces using oxy-combustion and air-fired flue gases synthesized from pressurized cylinders. Following exposure, the test coupons were evaluated to determine the total metal wastage experienced under air and oxy-combustions conditions and materials recommendations were made. Similar to air-fired operation, oxy-combustion corrosion rates were found to vary with the boiler material, test temperature, deposit composition, and gas composition. Despite this, comparison of air-fired and oxy-fired corrosion rates showed that oxy-firing rates were, for the most part, similar to, if not lower than those of air-firing; this finding applied to the seven furnace waterwall materials (wrought and weld overlay) and the ten superheater/reheater materials (wrought and weld overlay) that were tested. The results of the laboratory oxy-combustion tests, which are based on a maximum bulk flue gas SO2 level of 3200 ppmv (wet) / 4050 ppmv (dry), suggest that, from a corrosion standpoint, the materials used in conventional subcritical and supercritical, air-fired boilers should also be suitable for oxy-combustion retrofits. Although the laboratory test results are encouraging, they are only the first step of a material evaluation process and it is recommended that follow-on corrosion tests be conducted in coal-fired boilers operating under oxy-combustion to provide longer term (one to two year

Oxy-Combustion Boiler Material Development

Energy Technology Data Exchange (ETDEWEB)

Michael Gagliano; Andrew Seltzer; Hans Agarwal; Archie Robertson; Lun Wang

2012-01-31

Under U.S. Department of Energy Cooperative Agreement No. DE-NT0005262 Foster Wheeler North America Corp conducted a laboratory test program to determine the effect of oxy-combustion on boiler tube corrosion. In this program, CFD modeling was used to predict the gas compositions that will exist throughout and along the walls of air-fired and oxy-fired boilers operating with low to high sulfur coals. Test coupons of boiler tube materials were coated with deposits representative of those coals and exposed to the CFD predicted flue gases for up to 1000 hours. The tests were conducted in electric tube furnaces using oxy-combustion and air-fired flue gases synthesized from pressurized cylinders. Following exposure, the test coupons were evaluated to determine the total metal wastage experienced under air and oxy-combustions conditions and materials recommendations were made. Similar to air-fired operation, oxy-combustion corrosion rates were found to vary with the boiler material, test temperature, deposit composition, and gas composition. Despite this, comparison of air-fired and oxy-fired corrosion rates showed that oxy-firing rates were, for the most part, similar to, if not lower than those of air-firing; this finding applied to the seven furnace waterwall materials (wrought and weld overlay) and the ten superheater/reheater materials (wrought and weld overlay) that were tested. The results of the laboratory oxy-combustion tests, which are based on a maximum bulk flue gas SO{sub 2} level of 3200 ppmv (wet) / 4050 ppmv (dry), suggest that, from a corrosion standpoint, the materials used in conventional subcritical and supercritical, air-fired boilers should also be suitable for oxy-combustion retrofits. Although the laboratory test results are encouraging, they are only the first step of a material evaluation process and it is recommended that follow-on corrosion tests be conducted in coal-fired boilers operating under oxy-combustion to provide longer term (one to

Canadians' support for radical life extension resulting from advances in regenerative medicine.

Science.gov (United States)

Dragojlovic, Nick

2013-04-01

This paper explores Canadian public perceptions of a hypothetical scenario in which a radical increase in life expectancy results from advances in regenerative medicine. A national sample of 1231 adults completed an online questionnaire on stem cell research and regenerative medicine, including three items relating to the possibility of Canadians' average life expectancy increasing to 120 years by 2050. Overall, Canadians are strongly supportive of the prospect of extended lifespans, with 59% of the sample indicating a desire to live to 120 if scientific advances made it possible, and 47% of respondents agreeing that such increases in life expectancy are possible by 2050. The strongest predictors of support for radical life extension are individuals' general orientation towards science and technology and their evaluation of its plausibility. These results contrast with previous research, which has suggested public ambivalence for biomedical life extension, and point to the need for more research in this area. They suggest, moreover, that efforts to increase public awareness about anti-aging research are likely to increase support for the life-extending consequences of that research program. Copyright © 2013 Elsevier Inc. All rights reserved.

Modernization of turbines in nuclear power plants

International Nuclear Information System (INIS)

Harig, T.

2005-01-01

An ongoing goal in the power generation industry is to maximize the output of currently installed assets. This is most important at nuclear power plants due to the large capital investments that went into these plants and their base loaded service demands. Recent trends in the United States show a majority of nuclear plants are either obtaining, or are in the process of obtaining NRC approvals for operating license extensions and power uprates. This trend is evident in other countries as well. For example, all Swedish nuclear power plants are currently working on projects to extend their service life and maximize capacity through thermal uprate and turbine-generator upgrade with newest technology. The replacement of key components with improved ones is a means of optimizing the service life and availability of power plants. Economic advantages result from increased efficiency, higher output, shorter startup and shutdown times as well as reduced outage times and service costs. The rapid advances over recent years in the development of calculation programs enables adaptation of the latest blading technology to the special requirements imposed by steam turbine upgrading. This results in significant potential for generating additional output with the implementation of new technology, even without increased thermal power. In contrast to maintenance and investment in pure replacement or repair of a component with the primary goal of maintaining operability and reliability, the additional output gained by upgrading enables a return on investment to be reaped. (orig.)

New materials for boilers in USC power plants

International Nuclear Information System (INIS)

Hong, Sung Ho; Hong, Seok Joo

2003-01-01

The efficiency of boiler in fossil power plants is a strong function of steam temperature and pressure. Thus, the main technology of increasing boiler efficiency is the development of stronger high temperature materials, capable of operating under high stresses at ever increasing temperature. This paper will presents the new material relating to boiler of USC power plant

Thermomechanical finite element analysis of hot water boiler structure

Directory of Open Access Journals (Sweden)

Živković Dragoljub S.

2012-01-01

Full Text Available The paper presents an application of the Finite Elements Method for stress and strain analysis of the hot water boiler structure. The aim of the research was to investigate the influence of the boiler scale on the thermal stresses and strains of the structure of hot water boilers. Results show that maximum thermal stresses appear in the zone of the pipe carrying wall of the first reversing chamber. This indicates that the most critical part of the boiler are weld spots of the smoke pipes and pipe carrying plate, which in the case of significant scale deposits can lead to cracks in the welds and water leakage from the boiler. The nonlinear effects were taken into account by defining the bilinear isotropic hardening model for all boiler elements. Temperature dependency was defined for all relevant material properties, i. e. isotropic coefficient of thermal expansion, Young’s modulus, and isotropic thermal conductivity. The verification of the FEA model was performed by comparing the measured deformations of the hot water boiler with the simulation results. As a reference object, a Viessmann - Vitomax 200 HW boiler was used, with the installed power of 18.2 MW. CAD modeling was done within the Autodesk Inventor, and stress and strain analysis was performed in the ANSYS Software.

Assessment of the candidate markets for liquid boiler fuels

Energy Technology Data Exchange (ETDEWEB)

None

1979-12-01

Liquid fuels can be produced from coal in a number of indirect and direct liquefaction processes. While indirect coal liquefaction has been proved commercially outside the United States, most attention in this country has focused on the direct liquefaction processes, which include the processes under examination in this report; namely, the Exxon Donor Solvent (EDS), the H-Coal, and the Solvent Refined Coal (SRC) II processes. The objectives of the study were to: compare the boiler fuels of direct coal liquefaction with residual fuel oil (No. 6 fuel oil) including physical characteristics and environmental hazards, such as carcinogenic characteristics and toxic hazard characteristics; determine whether a boiler fuel market would exist for the coal liquefaction products given their physical characteristics and potential environmental hazards; determine the advantages of utilizing methanol as a boiler fuel on a continuous basis in commercial boilers utilizing existing technology; identify the potential regional candidate markets for direct coal liquefaction products as liquid boiler fuels; determine the distributing and handling costs associated with marketing coal liquefaction products as liquid boiler fuels; determine the current regulatory issues associated with the marketing of coal liquefaction products as boiler fuels; and determine and evaluate other institutional issues associated with the marketing of direct coal liquefaction products as boiler fuels.

Behavioral study solar boilers 1994. Summary. Part 2 (households)

International Nuclear Information System (INIS)

Visser, J.M.

1995-04-01

The aim of the Dutch national solar boiler campaign of NOVEM and Holland Solar is to realize the installation of 300,000 solar boilers in the Netherlands in the year 2010. In 1995 10,000 boilers were installed. More knowledge of the decision making process and the backgrounds and motives of (potential) buyers is required. From September 1994 to March 1995 a survey has been carried out of the decision making processes in households and housing corporations. The most important results, conclusions and recommendations of the survey are summarized in this report. The parameters that can influence the decision whether to purchase a solar boiler or not are knowledge about the solar boiler, the attitude towards the solar boiler and towards the use of energy and the environment, risk perception, social aspects, information retrieval behavior, constraints, and socio-economic aspects. 44 tabs

46 CFR 109.555 - Propulsion boilers.

Science.gov (United States)

2010-10-01

... 46 Shipping 4 2010-10-01 2010-10-01 false Propulsion boilers. 109.555 Section 109.555 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) A-MOBILE OFFSHORE DRILLING UNITS OPERATIONS Miscellaneous § 109.555 Propulsion boilers. The master or person in charge and the engineer in charge shall...

Inventory of future power and heat production technologies. Partial report Gasification with gas turbine/engine for power plants; Incl. English lang. appendix of 24 p. titled 'Status of large-scale biomass gasification for power production'; Inventering av framtidens el och vaermeproduktionstekniker. Delrapport Foergasning med gasturbin/motor foer kraftvaerk

Energy Technology Data Exchange (ETDEWEB)

Waldheim, Lars; Larsson, Eva K. (TPS Termiska Processer, Nykoeping (Sweden))

2008-12-15

operation because of contract problems and a number of projects in Holland, Italy and Brazil never got to a construction phase. Indirect co-firing has been realised in a few plants where a CFB gasifier is combined with some cooling and cyclone particle removal. If gas cleaning before firing can be achieved, the technology is believed to have a bigger potential. That would mean that waste fuel or other fuels with high chlorine content can be used, and also that the treated gas can be used in an incineration plant without limiting the superheater temperature to the low levels, in relation to power plant boilers, that is used in waste boilers. This means that both the efficiency to electricity and the ratio between electricity and heat production can be increased, in relation to waste incineration. Improvements in performance during the time period in question require that initiatives are taken and that e.g. gas turbine manufacturers participate actively. The probability for this development is more difficult to assess. For BIG-ICE, the technology is assessed to reach 35-40 % electricity efficiency at the end of the period, i.e. 2025-2030, and the investment cost for bigger plants can be just below that of comparable conventional steam plants, perhaps 3 000 Euro/kWe for a complete plant. Completely commercial technology can be expected at the beginning of the 2020's. For BIG-CC the corresponding assessment is 45-50 % and 2500-3000 Euro/kWe. The route to commercial technology is longer in this case and plants on near commercial conditions cannot be expected until the end of the 2020's. For indirect co-firing it is a fact that lime kiln gasifiers and the gasifiers in Lahti, Ruien and Getruidenberg, without extensive gas cleaning, are in a commercial scale and that years of operation experiences already have been earned, also with waste fuels. The energy conversion to electricity uses existing infrastructure and therefore the adoption requirements are very limited. What

New configurations of a heat recovery absorption heat pump integrated with a natural gas boiler for boiler efficiency improvement

International Nuclear Information System (INIS)

Qu, Ming; Abdelaziz, Omar; Yin, Hongxi

2014-01-01

Highlights: • Thermal and heat transfer models of absorption heat pumps driven by exhaust gas, hot water, or natural gas. • Natural gas boiler combustion model. • Heat exchanger for condensing. • Experimental data of a hot water absorption heat pump. • Economic assessment of heat recovery absorption heat pump for improving natural gas boilers. - Abstract: Conventional natural gas-fired boilers exhaust flue gas direct to the atmosphere at 150–200 °C, which, at such temperatures, contains large amount of energy and results in relatively low thermal efficiency ranging from 70% to 80%. Although condensing boilers for recovering the heat in the flue gas have been developed over the past 40 years, their present market share is still less than 25%. The major reason for this relatively slow acceptance is the limited improvement in the thermal efficiency of condensing boilers. In the condensing boiler, the temperature of the hot water return at the range of 50–60 °C, which is used to cool the flue gas, is very close to the dew point of the water vapor in the flue gas. Therefore, the latent heat, the majority of the waste heat in the flue gas, which is contained in the water vapor, cannot be recovered. This paper presents a new approach to improve boiler thermal efficiency by integrating absorption heat pumps with natural gas boilers for waste heat recovery (HRAHP). Three configurations of HRAHPs are introduced and discussed. The three configurations are modeled in detail to illustrate the significant thermal efficiency improvement they attain. Further, for conceptual proof and validation, an existing hot water-driven absorption chiller is operated as a heat pump at operating conditions similar to one of the devised configurations. An overall system performance and economic analysis are provided for decision-making and as evidence of the potential benefits. These three configurations of HRAHP provide a pathway to achieving realistic high-efficiency natural

Evaluation of dense-phase ultrafine coal (DUC) as a fuel alternative for oil- and gas-designed boilers and heaters. Final report

Energy Technology Data Exchange (ETDEWEB)

1986-12-01

Utility and industrial firms currently using oil- and gas-fired boilers have an interest in substitution of coal for oil and gas as the primary boiler fuel. This interest stems from coal`s two main advantages over oil and gas-lower cost and security of supply. Recent efforts in the area of coal conversion have been directed to converting oil- and gas- fired boilers which were originally designed for coal-firing or were designed with some coal-firing capability. Boilers designed exclusively for oil- or gas-firing have not been considered viable candidates for coal conversion because they generally require a significant capacity derating and extensive and costly modifications. As a result, conversion of boilers in this class to coal-firing has generally been considered unattractive. Renewed interest in the prospects for converting boilers designed exclusively for oil- and gas-firing to coal firing has centered around the concept of using ``ultra fine`` coal as opposed to ``conventional grind`` pulverized coal. The main distinction being the finer particle size to which the former is ground. This fuel type may have characteristics which ameliorate many of the boiler problems normally associated with pulverized coal-firing. The overall concept for ultrafine coal utilization is based on a regional large preparation plant with distribution of a ready to fire fuel directly to many small users. This differs from normal practice in which final coal sizing is performed in pulverizers at the user`s site.

Failure analysis of turbine blades

International Nuclear Information System (INIS)

Iorio, A.F.; Crespi, J.C.

1989-01-01

Two 20 MW gas turbines suffered damage in blades belonging to the 2nd. stage of the turbine after 24,000 hours of duty. From research it arises that the fuel used is not quite adequate to guarantee the blade's operating life due to the excess of SO 3 , C and Na existing in combustion gases which cause pitting to the former. Later, the corrosion phenomenon is presented under tension produced by working stress enhanced by pitting where Pb is its main agent. A change of fuel is recommended thus considering the blades will reach the operational life they were designed for. (Author) [es

Multiscale modelling of single crystal superalloys for gas turbine blades

NARCIS (Netherlands)

Tinga, T.

2009-01-01

Gas turbines are extensively used for power generation and for the propulsion of aircraft and vessels. Their most severely loaded parts, the turbine rotor blades, are manufactured from single crystal nickel-base superalloys. The superior high temperature behaviour of these materials is attributed to

Evaluation of iron aluminide weld overlays for erosion - corrosion resistant boiler tube coatings in low NO{sub x} boilers

Energy Technology Data Exchange (ETDEWEB)

DuPont, J.N.; Banovic, S.W.; Marder, A.R. [Lehigh Univ., Bethlehem, PA (United States)

1996-08-01

Low NOx burners are being installed in many fossil fired power plants in order to comply with new Clean Air Regulations. Due to the operating characteristics of these burners, boiler tube sulfidation corrosion is often enhanced and premature tube failures can occur. Failures due to oxidation and solid particle erosion are also a concern. A program was initiated in early 1996 to evaluate the use of iron aluminide weld overlays for erosion/corrosion protection of boiler tubes in Low NOx boilers. Composite iron/aluminum wires will be used with the Gas Metal Arc Welding (GMAW) process to prepare overlays on boiler tubes steels with aluminum contents from 8 to 16wt%. The weldability of the composite wires will be evaluated as a function of chemical composition and welding parameters. The effect of overlay composition on corrosion (oxidation and sulfidation) and solid particle erosion will also be evaluated. The laboratory studies will be complemented by field exposures of both iron aluminide weld overlays and co-extruded tubing under actual boiler conditions.

Chemical cleaning of UK AGR boilers

International Nuclear Information System (INIS)

Rudge, A.; Turner, P.; Ghosh, S.; Clary, W.; Tice, D.R.

2002-01-01

For a number of years, the waterside pressure drops across the advanced gas-cooled reactor (AGR) pod boilers have been increasing. The pressure drop increases have accelerated with time, which is the converse behaviour to that expected for rippled magnetite formation (rapid initial increase slowing down with time). Nonetheless, magnetite deposition remains the most likely cause for the increasing boiler resistances. A number of potential countermeasures have been considered in response to the boiler pressure drop increases. However, there was no detectable reduction in the rate of pressure drop increase. Chemical cleaning was therefore considered and a project to substantiate and then implement chemical cleaning was initiated. (authors)

MAINTAINANCE OF KAPLAN TURBINE TO ENHANCE THE EFFICIENCY

OpenAIRE

Mr. Shakti Prasanna Khadanga*; Nitish Kumar; Milind Kumar Singh; L. Raj Kumar

2016-01-01

Hydro power plant is the source of renewable energy which leads to reduction in burning of fossil fuels. So the environment is no longer polluted. This project depicts how sediment erosion occurs in Kaplan turbine and the various components of Kaplan turbine where actually erosion takes place. It reduces efficiency [7] and life of hydro power turbine but also causes problems in operations and maintenance. We conducted some necessary test on Kaplan turbine in fluid power laboratory. We are d...

77 FR 37839 - Veterans' Group Life Insurance (VGLI) No-Health Period Extension

Science.gov (United States)

2012-06-25

... DEPARTMENT OF VETERANS AFFAIRS 38 CFR Part 9 RIN 2900-AO24 Veterans' Group Life Insurance (VGLI) No-Health Period Extension AGENCY: Department of Veterans Affairs. ACTION: Proposed rule. SUMMARY... Veterans' Group Life Insurance (VGLI) to extend to 240 days the current 120-day ``no-health'' period during...

A coordinated MIMO control design for a power plant using improved sliding mode controller.

Science.gov (United States)

Ataei, Mohammad; Hooshmand, Rahmat-Allah; Samani, Siavash Golmohammadi

2014-03-01

For the participation of the steam power plants in regulating the network frequency, boilers and turbines should be co-ordinately controlled in addition to the base load productions. Lack of coordinated control over boiler-turbine may lead to instability; oscillation in producing power and boiler parameters; reduction in the reliability of the unit; and inflicting thermodynamic tension on devices. This paper proposes a boiler-turbine coordinated multivariable control system based on improved sliding mode controller (ISMC). The system controls two main boiler-turbine parameters i.e., the turbine revolution and superheated steam pressure of the boiler output. For this purpose, a comprehensive model of the system including complete and exact description of the subsystems is extracted. The parameters of this model are determined according to our case study that is the 320MW unit of Islam-Abad power plant in Isfahan/Iran. The ISMC method is simulated on the power plant and its performance is compared with the related real PI (proportional-integral) controllers which have been used in this unit. The simulation results show the capability of the proposed controller system in controlling local network frequency and superheated steam pressure in the presence of load variations and disturbances of boiler. © 2013 ISA. Published by Elsevier Ltd. All rights reserved.

Turbine steam path replacement at the Grafenrheinfeld Nuclear Power Station

International Nuclear Information System (INIS)

Weschenfelder, K.D.; Oeynhausen, H.; Bergmann, D.; Hosbein, P.; Termuehlen, H.

1994-01-01

In the last few years, replacement of old vintage steam turbine flow path components has been well established as a valid approach to improve thermal performance of aged turbines. In nuclear power plants, performance improvement is generally achieved only by design improvements since performance deterioration of old units is minor or nonexistent. With fossil units operating over decades loss in performance is an additional factor which can be taken into account. Such loss of performance can be caused by deposits, solid particle erosion, loss of shaft and inter-stage seal strips, etc. Improvement of performance is typically guaranteed as output increases for operation at full load. This value can be evaluated as a direct gain in unit capacity without fuel or steam supply increase. Since fuel intake does not change, the relative improvement of the net plant heat rate or efficiency is equal to the relative increase in output. The heat rate improvement is achieved not only at full load but for the entire load range. Such heat rate improvement not only moves a plant up on the load dispatch list increasing its capacity factor, but also extensive fuel savings can pay off for the investment cost of new steam path components. Another important factor is that quite often older turbine designs show a deterioration of their reliability and need costly repairs. With new flow path components an aged steam turbine starts a new useful life

10 CFR 431.82 - Definitions concerning commercial packaged boilers.

Science.gov (United States)

2010-01-01

... gases. Manufacturer of a commercial packaged boiler means any person who manufactures, produces... 10 Energy 3 2010-01-01 2010-01-01 false Definitions concerning commercial packaged boilers. 431.82... COMMERCIAL AND INDUSTRIAL EQUIPMENT Commercial Packaged Boilers § 431.82 Definitions concerning commercial...

On the biological plausibility of Wind Turbine Syndrome.

Science.gov (United States)

Harrison, Robert V

2015-01-01

An emerging environmental health issue relates to potential ill-effects of wind turbine noise. There have been numerous suggestions that the low-frequency acoustic components in wind turbine signals can cause symptoms associated with vestibular system disorders, namely vertigo, nausea, and nystagmus. This constellation of symptoms has been labeled as Wind Turbine Syndrome, and has been identified in case studies of individuals living close to wind farms. This review discusses whether it is biologically plausible for the turbine noise to stimulate the vestibular parts of the inner ear and, by extension, cause Wind Turbine Syndrome. We consider the sound levels that can activate the semicircular canals or otolith end organs in normal subjects, as well as in those with preexisting conditions known to lower vestibular threshold to sound stimulation.

Comparison of LCA results of low temperature heat plant using electric heat pump, absorption heat pump and gas-fired boiler

International Nuclear Information System (INIS)

Nitkiewicz, Anna; Sekret, Robert

2014-01-01

Highlights: • Usage of geothermal heat pump can bring environmental benefits. • The lowest environmental impact for whole life cycle is obtained for absorption heat pump. • The value of heat pump COP has a significant influence on environmental impact. • In case of coal based power generation the damage to human health is significant. - Abstract: This study compares the life cycle impacts of three heating plant systems which differ in their source of energy and the type of system. The following heating systems are considered: electric water-water heat pump, absorption water-water heat pump and natural gas fired boiler. The heat source for heat pump systems is low temperature geothermal source with temperature below 20 °C and spontaneous outflow 24 m 3 /h. It is assumed that the heat pumps and boiler are working in monovalent system. The analysis was carried out for heat networks temperature characteristic at 50/40 °C which is changing with outdoor temperature during heating season. The environmental life cycle impact is evaluated within life cycle assessment methodological framework. The method used for life cycle assessment is eco-indicator ‘99. The functional unit is defined as heating plant system with given amount of heat to be delivered to meet local heat demand in assumed average season. The data describing heating plant system is derived from literature and energy analysis of these systems. The data describing the preceding life cycle phases: extraction of raw materials and fuels, production of heating devices and their transportation is taken from Ecoinvent 2.0 life cycle inventory database. The results were analyzed on three levels of indicators: single score indicator, damage category indicators and impact category indicator. The indicators were calculated for characterization, normalization and weighting phases as well. SimaPro 7.3.2 is the software used to model the systems’ life cycle. The study shows that heating plants using a low

Differences in the composition of organic impurities in ground and surface waters. Consequences for the preparation of boiler feed water

International Nuclear Information System (INIS)

Huber, S.A.

2002-01-01

It is generally accepted that current limits for total organic carbon (TOC) in the pharmaceutical industry (500 ppb) and semiconductor industry (10-25 ppb) should be regarded as precautionary measures and do not necessarily reflect true scientific evidence. For the power industry the situation is different. Here, recommended TOC-limits for boiler feed waters (in 1999: VGB: 200 ppb; EPRI: 100 ppb) are based on scientific and empirical data. The oxidation of, say, 50 ppb TOC to carbon dioxide in the water/steam cycle will increase steam condensate conductivity by 0.48 μ S /cm (values may depend on literature source, here [1]), a value which is not acceptable as it desensitizes the detection of leaks in cooling water heat exchangers. Apart from this indirect effect of TOC there is also evidence for direct negative effects of TOC on steel materials. Even small amounts of organic acids, which are produced as intermediates in the TOC oxidation process, may locally lower the pH down to levels [2] where erosion corrosion of boiler tubes can take place. It was also found that carbon is enriched in stress corrosion cracks of turbine materials [3]. The present paper will discuss the ''TOC-issue'' in boiler feed water preparation. Most of the results can be applied also to other industries, e.g. semiconductor, chemical or pharmaceutical. (authors)

Boiling process modelling peculiarities analysis of the vacuum boiler

Science.gov (United States)

Slobodina, E. N.; Mikhailov, A. G.

2017-06-01

The analysis of the low and medium powered boiler equipment development was carried out, boiler units possible development directions with the purpose of energy efficiency improvement were identified. Engineering studies for the vacuum boilers applying are represented. Vacuum boiler heat-exchange processes where boiling water is the working body are considered. Heat-exchange intensification method under boiling at the maximum heat- transfer coefficient is examined. As a result of the conducted calculation studies, heat-transfer coefficients variation curves depending on the pressure, calculated through the analytical and numerical methodologies were obtained. The conclusion about the possibility of numerical computing method application through RPI ANSYS CFX for the boiling process description in boiler vacuum volume was given.

29 CFR 1915.162 - Ship's boilers.

Science.gov (United States)

2010-07-01

... 29 Labor 7 2010-07-01 2010-07-01 false Ship's boilers. 1915.162 Section 1915.162 Labor Regulations Relating to Labor (Continued) OCCUPATIONAL SAFETY AND HEALTH ADMINISTRATION, DEPARTMENT OF LABOR (CONTINUED) OCCUPATIONAL SAFETY AND HEALTH STANDARDS FOR SHIPYARD EMPLOYMENT Ship's Machinery and Piping Systems § 1915.162 Ship's boilers. (a) Before...

Shelf life extension as solution for environmental impact mitigation: A case study for bakery products.

Science.gov (United States)

Bacenetti, Jacopo; Cavaliere, Alessia; Falcone, Giacomo; Giovenzana, Valentina; Banterle, Alessandro; Guidetti, Riccardo

2018-06-15

Over the last years, increasing attention has been paid to environmental concerns related to food production and potential solutions to this issue. Among the different strategies being considered to reduce the impact food production has on the environment, only moderate has been paid to the extension of shelf life; a longer shelf life can reduce food losses as well as the economic and environmental impacts of the distribution logistics. The aim of this study is to assess the environmental performance of whole-wheat breadsticks with extended shelf lives and to evaluate whether the shelf-life extension is an effective mitigation solution from an environmental point of view. To this purpose, the life cycle assessment (LCA) approach was applied from a "cradle-to-grave" perspective. Rosmarinic acid was used as an antioxidant to extend the shelf life. To test the robustness of the results and to investigate the influence of the choices made in the modelling phase, a sensitivity and uncertainty analysis were carried out. The achieved results highlighted how, for 10 of the 12 evaluated impact categories, the shelf-life extension is a proper mitigation solution, and its effectiveness depends on the magnitude of product loss reduction that is achieved. The shelf-life extension doesn't allow for the reduction of environmental impact in the categories of human toxicity, cancer effects and freshwater eutrophication. Copyright © 2018 Elsevier B.V. All rights reserved.

The behavior of ash species in suspension fired biomass boilers

DEFF Research Database (Denmark)

Jensen, Peter Arendt

While fluid bed and grate fired boilers initially was the choice of boilers used for power production from both wood and herbaceous biomass, in recent years suspension fired boilers have been increasingly used for biomass based power production. In Denmark several large pulverized fuel boilers have...... been converted from coal to biomass combustion in the last 15 years. This have included co-firing of coal and straw, up to 100% firing of wood or straw andthe use of coal ash as an additive to remedy problems with wood firing. In parallel to the commercialization of the pulverized biomass firing...... technology a long range of research studies have been conducted, to improve our understanding of the influence and behavior of biomass ash species in suspension fired boilers. The fuel ash plays a key role with respect tooptimal boiler operation and influences phenomena’s as boiler chamber deposit formation...

An assessment of quality of life using the WHOQOL-BREF among participants living in the vicinity of wind turbines.

Science.gov (United States)

Feder, Katya; Michaud, David S; Keith, Stephen E; Voicescu, Sonia A; Marro, Leonora; Than, John; Guay, Mireille; Denning, Allison; Bower, Tara J; Lavigne, Eric; Whelan, Chantal; van den Berg, Frits

2015-10-01

Living within the vicinity of wind turbines may have adverse impacts on health measures associated with quality of life (QOL). There are few studies in this area and inconsistent findings preclude definitive conclusions regarding the impact that exposure to wind turbine noise (WTN) may have on QOL. In the current study (officially titled the Community Noise and Health Study or CNHS), the World Health Organization QOL-BREF (WHOQOL-BREF) questionnaire provided an evaluation of QOL in relation to WTN levels among randomly selected participants aged 18-79 (606 males, 632 females) living between 0.25 and 11.22 km from wind turbines (response rate 78.9%). In the multiple regression analyses, WTN levels were not found to be related to scores on the Physical, Psychological, Social or Environment domains, or to rated QOL and Satisfaction with Health questions. However, some wind turbine-related variables were associated with scores on the WHOQOL-BREF, irrespective of WTN levels. Hearing wind turbines for less than one year (compared to not at all and greater than one year) was associated with improved (i.e. higher) scores on the Psychological domain (p=0.0108). Lower scores on both the Physical and Environment domains (p=0.0218 and p=0.0372, respectively), were observed among participants reporting high visual annoyance toward wind turbines. Personal benefit from having wind turbines in the area was related to higher scores on the Physical domain (p=0.0417). Other variables significantly related to one or more domains, included sex, age, marital status, employment, education, income, alcohol consumption, smoking status, chronic diseases and sleep disorders. Collectively, results do not support an association between exposure to WTN up to 46 dBA and QOL assessed using the WHOQOL-BREF questionnaire. Crown Copyright © 2015. Published by Elsevier Inc. All rights reserved.

SUS 321 HTB boiler tubing with fire grained internal surface resistant to steam-induced oxidation

International Nuclear Information System (INIS)

Kanero, Takahiro; Minami, Yuusuke; Kodera, Toshihide

1981-01-01

Considerable amount of scale is produced by high temperature steam on the austenitic stainless steel tubes used for the superheaters and reheaters of large boilers for power generation. The scale of outer layer separates off due to the thermal stress at the time of starting-up and stopping, and causes the blocking of pipes and the erosion of turbine blades. Following the increase of nuclear power generation, large boilers are used for medium load, accordingly it is expected that the troubles like these increase. In this paper, the manufacturing method and the properties of SUS 321 HTB with fine grain internal surface are reported, which was developed to reduce the rate of growth of scale and to prevent the separation of scale. In order to prevent the separation of scale from austenitic stainless steel tubes, the reduction of scale thickness, surface treatment such as chrome plating, the use of alloys with excellent oxidation resistance, the formation of chrome-rich film rapidly, the heat treatment of cold-worked tubes and so on were carried out. The nitrification of SUS 321 H steel brought about two-phase structure of the fine grain internal surface with excellent oxidation resistance and the rest of coarse grains with high creep strength. (Kako, I.)

Advances in wind turbine blade design and materials

DEFF Research Database (Denmark)

Wind energy is gaining critical ground in the area of renewable energy, with wind energy being predicted to provide up to 8% of the world’s consumption of electricity by 2021. Advances in wind turbine blade design and materials reviews the design and functionality of wind turbine rotor blades...... as well as the requirements and challenges for composite materials used in both current and future designs of wind turbine blades. Part one outlines the challenges and developments in wind turbine blade design, including aerodynamic and aeroelastic design features, fatigue loads on wind turbine blades......, and characteristics of wind turbine blade airfoils. Part two discusses the fatigue behavior of composite wind turbine blades, including the micromechanical modelling and fatigue life prediction of wind turbine blade composite materials, and the effects of resin and reinforcement variations on the fatigue resistance...

Extensive feedwater quality control and monitoring concept for preventing chemistry-related failures of boiler tubes in a subcritical thermal power plant

International Nuclear Information System (INIS)

Vidojkovic, Sonja; Onjia, Antonije; Matovic, Branko; Grahovac, Nebojsa; Maksimovic, Vesna; Nastasovic, Aleksandra

2013-01-01

Prevention and minimizing corrosion processes on steam generating equipment is highly important in the thermal power industry. The maintenance of feedwater quality at a level corresponding to the standards of technological designing, followed by timely respond to the fluctuation of measured parameters, has a decisive role in corrosion prevention. In this study, the comprehensive chemical control of feedwater quality in 210 MW Thermal Power Plant (TPP) was carried out in order to evaluate its potentiality to assure reliable function of the boiler and discover possible irregularity that might be responsible for frequent boiler tube failures. Sensitive on-line and off-line analytical instruments were used for measuring key and diagnostic parameters considered to be crucial for boiler safety and performances. Obtained results provided evidences for exceeded levels of oxygen, silica, sodium, chloride, sulfate, copper, and conductivity what distinctly demonstrated necessity of feedwater control improvement. Consequently, more effective feedwater quality monitoring concept was recommended. In this paper, the explanation of presumable root causes of corrosive contaminants was given including basic directions for their maintenance in proscribed limits. -- Highlights: • Feedwater quality monitoring practice in a thermal power plant has been evaluated. • The more efficient feedwater quality control have been applied. • Analysis of feedwater quality parameters has been performed. • Exceeded levels of corrosive contaminants were found. • Recommendations for their maintenance at proscribed values were given

An albumin-oligonucleotide assembly for potential combinatorial drug delivery and half-life extension applications

DEFF Research Database (Denmark)

Kuhlmann, Matthias; Hamming, Jonas Bohn Refslund; Voldum, Anders

2017-01-01

The long blood circulatory property of human serum albumin, due to engagement with the cellular recycling neonatal Fc receptor (FcRn), is an attractive drug half-life extension enabling technology. This work describes a novel site-specific albumin double-stranded (ds) DNA assembly approach, in wh...... technology platform that offers potential combinatorial drug delivery and half-life extension applications.......The long blood circulatory property of human serum albumin, due to engagement with the cellular recycling neonatal Fc receptor (FcRn), is an attractive drug half-life extension enabling technology. This work describes a novel site-specific albumin double-stranded (ds) DNA assembly approach......, in which the 3' or 5' end maleimide-derivatized oligodeoxynucleotides are conjugated to albumin cysteine at position 34 (cys34) and annealed with complementary strands to allow single site-specific protein modification with functionalized ds oligodeoxynucleotides. Electrophoretic gel shift assays...

40 CFR 63.988 - Incinerators, boilers, and process heaters.

Science.gov (United States)

2010-07-01

... 40 Protection of Environment 10 2010-07-01 2010-07-01 false Incinerators, boilers, and process... Routing to a Fuel Gas System or a Process § 63.988 Incinerators, boilers, and process heaters. (a) Equipment and operating requirements. (1) Owners or operators using incinerators, boilers, or process...

Life extension of the BR2 aluminium vessel

International Nuclear Information System (INIS)

Koonen, E.; Fabry, A.; Chaouadi, R.; Verwerft, M.; Raedt, C. de; Winckel, S. van; Wacquier, W.; Dadoumont, J.; Verwimp, A.

2000-01-01

The BR2 reactor has recently undergone a major refurbishment comprising the replacement of all vessel internals. The vessel itself however was not replaced. An important requalification programme has been executed to prove that the vessel would remain fit during the contemplated life extension period of BR2. Representative material samples could be obtained from the shroud surrounding the vessel. A comprehensive in-service inspection was carried out and a vessel surveillance programme has been established. (author)

Up-date on cyclone combustion and cyclone boilers

Energy Technology Data Exchange (ETDEWEB)

Carmo, Felipe Alfaia do; Nogueira, Manoel Fernandes Martins; Rocha, Rodrigo Carnera Castro da; Gazel, Hussein Felix; Martins, Diego Henrique dos Reis [Universidade Federal do Para (UFPA), Belem, PA (Brazil). Campus Universitario Jose da Silveira Netto], E-mails: mfmn@ufpa.br, mfmn@ufpa.br

2010-07-01

The boiler concept has been around for more than 70 years, and there are many types available. Boilers provide steam or hot water for industrial and commercial use. The Federal University of Para (UFPA) through the research group EBMA (Energy,Biomass and Environment) has been developing cyclonic furnace with a water wall, a boiler, aiming to use regional timbers (sawdust) and agro-industries residues as fuel to produce steam to be used in industrial processes as well as in power generation,. The use of cyclonic combustion for burning waste instead of burning in a fixed bed is mainly due to two factors efficiency improvement causing a more compact boiler and less risk of explosion, since their process does not generate an accumulation of volatile. Present state-of-art for commercial cyclone boilers has as set up a cyclone combustor with two combustion chambers, in fluid communication, where there ducts for supplying air and fuel directly into the first chamber and for forming a cyclonic flow pattern and a heat exchanger surrounding the second chamber for keeping low combustion temperature in both chambers. This paper shows the results of a literature review about design, construction and operation of cyclonic boilers using solid, liquid or gaseous fuel. This information has been used for the design of a cyclone boiler to be constructed at UFPA for research purposes and its basic concept is presented at the end of this article. (author)

Evaluation of conditions of SNCR in small boilers

International Nuclear Information System (INIS)

Kullendorff, A.; Lorentzon, K.

1996-04-01

The report describes the first part of a project 'SNCR for small boilers', supported by Vaermeforsk (Thermal Engineering Research Institute), with the purpose of assessing the potential for SNCR in small boilers. Given favourable conditions, the project was to be continued in a second part with the demonstration of a SNCR system in a small boiler (or several boilers). During the base establishment, the temperatures in four locations per boiler, in a couple of horizontal or vertical levels and at 2-3 thermal outputs, were measured. Out of the four locations two showed temperatures mainly within the theoretical temperature window for SNCR. These locations were used during the try-out tests to inject urea and ammonia. The locations and the equipment used during the try-out tests together with existing operation strategies seem to limit the reduction levels to approximately 10-20% at acceptable levels of ammonia slip. The measurements and try-out tests carried out does not provide enough basis for forming any general conclusions concerning SNCR in small boilers. Neither the base establishment nor the try-out tests included any optimisation of the boilers regarding the operation strategy or, for the try-out tests, locations and equipment (drop size, flow shape and direction). Therefore, it is likely to believe that better results can be obtained, given other conditions of operation and using well established SNCR technology, adapted to the circumstances. 2 refs, 27 figs, 5 tabs

Modelling and simulating fire tube boiler performance

DEFF Research Database (Denmark)

Sørensen, K.; Condra, T.; Houbak, Niels

2003-01-01

A model for a flue gas boiler covering the flue gas and the water-/steam side has been formulated. The model has been formulated as a number of sub models that are merged into an overall model for the complete boiler. Sub models have been defined for the furnace, the convection zone (split in 2......: a zone submerged in water and a zone covered by steam), a model for the material in the boiler (the steel) and 2 models for resp. the water/steam zone (the boiling) and the steam. The dynamic model has been developed as a number of Differential-Algebraic-Equation system (DAE). Subsequently Mat......Lab/Simulink has been applied for carrying out the simulations. To be able to verify the simulated results experiments has been carried out on a full scale boiler plant....

Creep equations for gas turbine materials

International Nuclear Information System (INIS)

Kloos, K.H.; Granacher, J.; Preussler, T.

1988-01-01

The long-term high-temperature deformation behaviour of typical gas turbine materials can be described on the basis of a differentiated evaluation which takes the results from thermal tension tests, short-term creep tests with continuous extension measurement, long-term creep tests with discontinuous extension measurement as well as annealing tests with contraction measurement into account. By this, especially the 'negative creeping' can be controlled. Equations were developed for individual materials of the type IN-738 LC, IN-939, IN-100 and FSX-414, which describe the high-temperature deformation behaviour with consideration to the primary and secondary creeping and partly the tertiary creeping. The equations are valid in the entire application-relevant range, i.e. up to 100 000 h in the case of industrial turbine materials. (orig.) [de

Main trends of upgrading the 1000 MW steam turbine

International Nuclear Information System (INIS)

Drahy, J.

1990-01-01

Parameters are compared for the 1000 MW steam turbine manufactured by the Skoda Works, Czechoslovakia, and turbines in the same power range by other manufacturers, viz. ABB, Siemens/KWU, GEC and LMZ. The Skoda turbine compares well with the other turbines with respect to all design parameters, and moreover, enables the most extensive heat extraction for district heating purposes. The main trends in upgrading this turbine are outlined; in particular, they include an additional increase in the heat extraction, which is made possible by a new design of the low-pressure section or by using a ''satellite'' turbine. The studies performed also indicate that the output of the full-speed saturated steam turbine can be increased to 1300 MW. An experimental turbine representing one flow of the high-pressure part of the 1000 MW turbine is being built on the 1:1 scale. It will serve to verify the methods of calculation of the wet steam flow and to experimentally test the high-pressure part over a wide span of the parameters. (Z.M.). 1 tab., 3 figs., 7 refs

The orificing of once-through boilers for gas-cooled reactors

International Nuclear Information System (INIS)

Collier, J.G.; Whitmarsh-Everiss, M.J.

1986-01-01

The boilers at Hinkley Point B, Hunterston B (which are built to a common design) and Hartlepool and Heysham (which are identical to each other although different from Hinkley B/Hunterston B) are discussed. Heysham II and Torness have boilers developed from the Hinkley B/Hunterston B design. The boiler design is explained and the problems encountered are presented. The study presented in this address highlights the potential sensitivity of the performance of once-through boilers to the following factors - the uniformity of the gas inlet temperature profile, the choice of the operating point on the boiler characteristic (preferably this should be where the performance of the unit is not too sensitive to the primary side temperature and flow distribution); this can be achieved by greater levels of orificing reducing the steady state gains, and the various plant operating states which introduce asymmetries into the boundary conditions for the boiler. A number of computer codes have been used to model boiler performance. Using these, a new design was proposed for boiler feed regulating orifices and these revised orifices were installed during outages on the two Heysham reactors in 1985. (U.K.)

Environmental flows and life cycle assessment of associated petroleum gas utilization via combined heat and power plants and heat boilers at oil fields

International Nuclear Information System (INIS)

Rajović, Vuk; Kiss, Ferenc; Maravić, Nikola; Bera, Oskar

2016-01-01

Highlights: • Environmental impact of associated petroleum gas flaring is discussed. • A modern trend of introducing cogeneration systems to the oil fields is presented. • Three alternative utilization options evaluated with life cycle assessment method. • Producing electricity and/or heat instead of flaring would reduce impacts. - Abstract: Flaring of associated petroleum gas is a major resource waste and causes considerable emissions of greenhouse gases and air pollutants. New environmental regulations are forcing oil industry to implement innovative and sustainable technologies in order to compete in growing energy market. A modern trend of introducing energy-effective cogeneration systems to the oil fields by replacing flaring and existing heat generation technologies powered by associated petroleum gas is discussed through material flow analysis and environmental impact assessment. The environmental assessment is based on the consequential life cycle assessment method and mainly primary data compiled directly from measurements on Serbian oil-fields or company-supplied information. The obtained results confirm that the utilization of associated petroleum gas via combined heat and power plants and heat boilers can provide a significant reduction in greenhouse gas emissions and resource depletion by displacing marginal production of heat and electricity. At the base case scenario, which assumes a 100% heat realization rate, the global warming potential of the combined heat and power plant and heat boiler scenarios were estimated at −4.94 and −0.54 kg CO_2_e_q Sm"−"3, whereas the cumulative fossil energy requirements of these scenarios were −48.7 and −2.1 MJ Sm"−"3, respectively. This is a significant reduction compared to the global warming potential (2.25 kg CO_2_e_q Sm"−"3) and cumulative fossil energy requirements (35.36 MJ Sm"−"3) of flaring. Nevertheless, sensitivity analyses have shown that life cycle assessment results are sensitive

Turbine hydraulic assessment and optimization in rehabilitation projects

International Nuclear Information System (INIS)

Bornard, L; Debeissat, F; Labrecque, Y; Sabourin, M; Tomas, L

2014-01-01

As turbines age after years of operation, a major rehabilitation is needed to give new life. The owner has two choices: resetting the turbine to the original state or an upgrade with new hydraulic components designed and optimized using state of the art technology. The second solution is by far a more interesting option which can maximize the efficiency gain, increase the turbine capacity and revenues, eliminate cavitation erosion and the needs for repair, reduce the turbine instabilities and smooth unit regulation, and adapt the design to new operation conditions. This paper shows some aspects of the turbine hydraulic assessment and possible solutions to improve existing water passages

Test of a small domestic boiler using different pellets

International Nuclear Information System (INIS)

Dias, J.; Costa, M.; Azevedo, J.L.T.