Recovery Act: Oxy-Combustion Technology Development for Industrial-Scale Boiler Applications. Task 4 - Testing in Alstom's 15 MW_th Boiler Simulation Facility

Energy Technology Data Exchange (ETDEWEB)

Levasseur, Armand

2014-04-30

Alstom Power Inc. (Alstom), under U.S. DOE/NETL Cooperative Agreement No. DE-NT0005290, is conducting a development program to generate detailed technical information needed for application of oxy-combustion technology. The program is designed to provide the necessary information and understanding for the next step of large-scale commercial demonstration of oxy combustion in tangentially fired boilers and to accelerate the commercialization of this technology. The main project objectives include: Design and develop an innovative oxyfuel system for existing tangentially-fired boiler units that minimizes overall capital investment and operating costs; Evaluate performance of oxyfuel tangentially fired boiler systems in pilot scale tests at Alstom’s 15 MWth tangentially fired Boiler Simulation Facility (BSF); Address technical gaps for the design of oxyfuel commercial utility boilers by focused testing and improvement of engineering and simulation tools; Develop the design, performance and costs for a demonstration scale oxyfuel boiler and auxiliary systems; Develop the design and costs for both industrial and utility commercial scale reference oxyfuel boilers and auxiliary systems that are optimized for overall plant performance and cost; and, Define key design considerations and develop general guidelines for application of results to utility and different industrial applications. The project was initiated in October 2008 and the scope extended in 2010 under an ARRA award. The project is scheduled for completion by April 30, 2014. Central to the project is 15 MWth testing in the BSF, which provided in-depth understanding of oxy-combustion under boiler conditions, detailed data for improvement of design tools, and key information for application to commercial scale oxy-fired boiler design. Eight comprehensive 15 MWth oxy-fired test campaigns were performed with different coals, providing detailed data on combustion, emissions, and thermal behavior over a matrix of

Technical and economic feasibility of alternative fuel use in process heaters and small boilers

Energy Technology Data Exchange (ETDEWEB)

1980-02-01

The technical and economic feasibility of using alternate fuels - fuels other than oil and natural gas - in combustors not regulated by the Powerplant and Industrial Fuel Use Act of 1978 (FUA) was evaluated. FUA requires coal or alternate fuel use in most large new boilers and in some existing boilers. Section 747 of FUA authorizes a study of the potential for reduced oil and gas use in combustors not subject to the act: small industrial boilers with capacities less than 100 MMBtu/hr, and process heat applications. Alternative fuel use in combustors not regulated by FUA was examined and the impact of several measures to encourage the substitution of alternative fuels in these combustors was analyzed. The primary processes in which significant fuel savings can be achieved are identified. Since feedstock uses of oil and natural gas are considered raw materials, not fuels, feedstock applications are not examined in this analysis. The combustors evaluated in this study comprise approximately 45% of the fuel demand projected in 1990. These uses would account for more than 3.5 million barrels per day equivalent fuel demand in 1990.

Electric utility CFB boilers

International Nuclear Information System (INIS)

Fairbanks, D.A.

1991-01-01

This paper reports on Circulating Fluidized Bed (CFB) boiler technology which caught the attention of boiler users: first for its technical advantages of reduced air emissions and low grade fuel tolerance, then later for its problems in becoming a reliable process. Refractory longevity and fuel feed reliability plagued a number of new installations. The efficacy of CFB technology is now more assured with the recent success of Texas-New Mexico Power Company's 160 MWe CFB based units, the world's largest operating CFB boilers. Most of the more notable CFB development problems have been successfully addressed by these units. The TNP units have demonstrated that CFB's can reliable produce high capacity factors at low emission rates using a fuel that has traditionally hampered the operation of pulverized coal (PC) boilers and without the attendant problems associated with sulfur scrubbers required by PC boilers

Dynamic simulation of a circulating fluidized bed boiler system part II: Simulation of a boiler system operating in a power plant

International Nuclear Information System (INIS)

Kim, Seong Il; Choi, Sang Min; Yang, Jong In

2016-01-01

A case of dynamic performance simulation model of a CFB boiler is presented in this study. The dynamic system of a CFB boiler in an operating power plant and the transient behavior of sub-models is described in the accompanying paper, Part I. The current paper, Part II, describes the model extension for the CFB boiler system in a power plant. The open loop model in Paper I was expanded by applying a set of PID (Proportional-integral-differential) control loops. In the control loop, pressure, temperature, mass flow rate of the main steam, the drum water level and the oxygen level at the stack were controlled. Dynamic performance was simulated to check the response of the closed control loop. Finally, performance of the total boiler system for a range of operation load of the power plant was simulated, where the parameters were calculated and control variables were maintained at the set values by PID control. Dynamic performance of a boiler at a selected load variation case was simulated and compared with actual measurements and their transient response characteristics were discussed. The simulation can also directly produce useful operation parameters, which are not measurable, but could be used for engineering evaluation

Dynamic simulation of a circulating fluidized bed boiler system part II: Simulation of a boiler system operating in a power plant

Energy Technology Data Exchange (ETDEWEB)

Kim, Seong Il; Choi, Sang Min; Yang, Jong In [Dept. of Mechanical Engineering, Korea Advanced Institute of Science and Technology, Daejeon(Korea, Republic of)

2016-12-15

A case of dynamic performance simulation model of a CFB boiler is presented in this study. The dynamic system of a CFB boiler in an operating power plant and the transient behavior of sub-models is described in the accompanying paper, Part I. The current paper, Part II, describes the model extension for the CFB boiler system in a power plant. The open loop model in Paper I was expanded by applying a set of PID (Proportional-integral-differential) control loops. In the control loop, pressure, temperature, mass flow rate of the main steam, the drum water level and the oxygen level at the stack were controlled. Dynamic performance was simulated to check the response of the closed control loop. Finally, performance of the total boiler system for a range of operation load of the power plant was simulated, where the parameters were calculated and control variables were maintained at the set values by PID control. Dynamic performance of a boiler at a selected load variation case was simulated and compared with actual measurements and their transient response characteristics were discussed. The simulation can also directly produce useful operation parameters, which are not measurable, but could be used for engineering evaluation.

Recovery Act: Oxy-Combustion Techology Development for Industrial-Scale Boiler Applications

Energy Technology Data Exchange (ETDEWEB)

Levasseur, Armand

2014-04-30

Alstom Power Inc. (Alstom), under U.S. DOE/NETL Cooperative Agreement No. DE-NT0005290, is conducting a development program to generate detailed technical information needed for application of oxy-combustion technology. The program is designed to provide the necessary information and understanding for the next step of large-scale commercial demonstration of oxy combustion in tangentially fired boilers and to accelerate the commercialization of this technology. The main project objectives include: • Design and develop an innovative oxyfuel system for existing tangentially-fired boiler units that minimizes overall capital investment and operating costs. • Evaluate performance of oxyfuel tangentially fired boiler systems in pilot scale tests at Alstom’s 15 MWth tangentially fired Boiler Simulation Facility (BSF). • Address technical gaps for the design of oxyfuel commercial utility boilers by focused testing and improvement of engineering and simulation tools. • Develop the design, performance and costs for a demonstration scale oxyfuel boiler and auxiliary systems. • Develop the design and costs for both industrial and utility commercial scale reference oxyfuel boilers and auxiliary systems that are optimized for overall plant performance and cost. • Define key design considerations and develop general guidelines for application of results to utility and different industrial applications. The project was initiated in October 2008 and the scope extended in 2010 under an ARRA award. The project completion date was April 30, 2014. Central to the project is 15 MWth testing in the BSF, which provided in-depth understanding of oxy-combustion under boiler conditions, detailed data for improvement of design tools, and key information for application to commercial scale oxy-fired boiler design. Eight comprehensive 15 MWth oxy-fired test campaigns were performed with different coals, providing detailed data on combustion, emissions, and thermal behavior over a

Knowledge based system for fouling assessment of power plant boiler

International Nuclear Information System (INIS)

Afgan, N.H.; He, X.; Carvalho, M.G.; Azevedo, J.L.T.

1999-01-01

The paper presents the design of an expert system for fouling assessment in power plant boilers. It is an on-line expert system based on selected criteria for the fouling assessment. Using criteria for fouling assessment based on 'clean' and 'not-clean' radiation heat flux measurements, the diagnostic variable are defined for the boiler heat transfer surface. The development of the prototype knowledge-based system for fouling assessment in power plants boiler comprise the integrations of the elements including knowledge base, inference procedure and prototype configuration. Demonstration of the prototype knowledge-based system for fouling assessment was performed on the Sines power plant. It is a 300 MW coal fired power plant. 12 fields are used with 3 on each side of boiler

The investigation of the locomotive boiler material

International Nuclear Information System (INIS)

Tucholski, Z.; Wasiak, J.; Bilous, W.; Hajewska, E.

2006-01-01

In the paper, the history of narrow-gauge railway system is described. The other information about the steam locomotive construction, as well as the technical regulations of its construction and exploitation are also done. The results of the studies of the locomotive boiler material are presented. (authors)

Catalytic burners in larger boiler appliances

Energy Technology Data Exchange (ETDEWEB)

Silversand, Fredrik; Persson, Mikael (Catator AB, Lund (Sweden))

2009-02-15

This project focuses on the scale up of a Catator's catalytic burner technology to enable retrofit installation in existing boilers and the design of new innovative combinations of catalytic burners and boilers. Different design approaches are discussed and evaluated in the report and suggestions are made concerning scale-up. Preliminary test data, extracted from a large boiler installation are discussed together with an accurate analysis of technical possibilities following an optimization of the boiler design to benefit from the advantages of catalytic combustion. The experimental work was conducted in close collaboration with ICI Caldaie (ICI), located in Verona, Italy. ICI is a leading European boiler manufacturer in the effect segment ranging from about 20 kWt to several MWt. The study shows that it is possibly to scale up the burner technology and to maintain low emissions. The boilers used in the study were designed around conventional combustion and were consequently not optimized for implementation of catalytic burners. From previous experiences it stands clear that the furnace volume can be dramatically decreased when applying catalytic combustion. In flame combustion, this volume is normally dimensioned to avoid flame impingement on cold surfaces and to facilitate completion of the gas-phase reactions. The emissions of nitrogen oxides can be reduced by decreasing the residence time in the furnace. Even with the over-dimensioned furnace used in this study, we easily reached emission values close to 35 mg/kWh. The emissions of carbon monoxide and unburned hydrocarbons were negligible (less than 5 ppmv). It is possible to decrease the emissions of nitrogen oxides further by designing the furnace/boiler around the catalytic burner, as suggested in the report. Simultaneously, the size of the boiler installation can be reduced greatly, which also will result in material savings, i.e. the production cost can be reduced. It is suggested to optimize the

Charges on emissions of nitrogen oxides from forest industry boilers. Technical and economic effects

International Nuclear Information System (INIS)

Liebscher, P.

1998-09-01

The charges on nitrogen oxide emission have been introduced in order to create an incentive for the industry to reduce emissions. A high cost in unproductive investment for monitoring systems, SNCR and gas recirculation systems was paid. However, the economic burden for the industry was less than initially feared, since the NO x emissions were moderate for most of the boilers, and since the potential for reducing NO x by rather simple means could be exploited. Also, the NO x charges have created an objective for industry to optimize their boilers in a way that raises efficiency and availability, which is of greater value to the environment than the reduction of the already low NO x emissions from these boilers

Investing in efficient industrial boiler systems in China and Vietnam

International Nuclear Information System (INIS)

Yang Ming; Dixon, Robert K.

2012-01-01

Energy efficiency in industrial boiler steam systems can be very low due to old technologies, improper design and non-optimal operation of the steam systems. Solutions include efficiency assessments and investments in steam system optimizations, education and training for operators of the systems. This paper presents case studies on assessing and investing in boiler steam systems in China and Vietnam. Methodologies and approaches for data collection and analyses were designed specifically for each of the two countries. This paper concludes: (1) investing in energy efficiency in industrial boiler steam system in China and Vietnam are cost effective; (2) government should not sent national energy efficiency standards lower than that of energy companies or energy equipment manufactures. - Highlights: ► GEF successfully catalyzed investment in industrial energy efficiency boilers in China in 1990s. ► With about $100 million of investment by the GEF/World Bank/Chinese government, the project will mitigate 40 million tons of CO 2 by 2019. ► This generated lowest unit cost of carbon reduction in the world: about $2.5 per ton of CO 2 mitigation. ► Investing in energy efficiency in industrial boiler steam system today in Vietnam will be the same cost effective as in China: $2.1 per ton of CO 2 mitigation.

Application of GPRS and GIS in Boiler Remote Monitoring System

OpenAIRE

Hongchao Wang; Yifeng Wu

2012-01-01

Application of GPRS and GIS in boiler remote monitoring system was designed in this paper by combining the advantage of GPRS and GIS in remote data transmission with configuration monitoring technology. The detail information of the operating conditions of the industrial boiler can be viewed by marking the location of boiler on the electronic map dynamically which can realize the unified management for industrial boiler of a region or city conveniently. Experimental application show that the ...

46 CFR 50.05-5 - Existing boilers, pressure vessels or piping systems.

Science.gov (United States)

2010-10-01

... 46 Shipping 2 2010-10-01 2010-10-01 false Existing boilers, pressure vessels or piping systems. 50... ENGINEERING GENERAL PROVISIONS Application § 50.05-5 Existing boilers, pressure vessels or piping systems. (a) Whenever doubt exists as to the safety of an existing boiler, pressure vessel, or piping system, the marine...

High Efficiency - Reduced Emissions Boiler Systems for Steam, Heat, and Processing

Science.gov (United States)

2012-07-01

enable energy saving necessary for obtaining Energy Star certification for the whole boiler system. Widespread boiler control updates could be possible...adaptability to different boiler and oil/gas burner configurations, and extensibility to operation with nonconventional fuels (e.g., biogas and syngas...typically operating below or slightly above 80%. Higher efficiency improvements can certainly be obtained via boiler replacement and adoption of

Maximising safety in the boiler house.

Science.gov (United States)

Derry, Carr

2013-03-01

Last month's HEJ featured an article, the second in our new series of guidance pieces aimed principally at Technician-level engineers, highlighting some of the key steps that boiler operators can take to maximise system performance and efficiency, and thus reduce running both costs and carbon footprint. In the third such article, Derry Carr, C.Env, I.Eng, BSc (Hons), M.I.Plant.E., M.S.O.E., technical manager & group gas manager at Dalkia, who is vice-chairman of the Combustion Engineering Association, examines the key regulatory and safety obligations for hospital energy managers and boiler technicians, a number of which have seen changes in recent years with revision to guidance and other documentation.

Stress-Assisted Corrosion in Boiler Tubes

Energy Technology Data Exchange (ETDEWEB)

Preet M Singh; Steven J Pawel

2006-05-27

A number of industrial boilers, including in the pulp and paper industry, needed to replace their lower furnace tubes or decommission many recovery boilers due to stress-assisted corrosion (SAC) on the waterside of boiler tubes. More than half of the power and recovery boilers that have been inspected reveal SAC damage, which portends significant energy and economic impacts. The goal of this project was to clarify the mechanism of stress-assisted corrosion (SAC) of boiler tubes for the purpose of determining key parameters in its mitigation and control. To accomplish this in-situ strain measurements on boiler tubes were made. Boiler water environment was simulated in the laboratory and effects of water chemistry on SAC initiation and growth were evaluated in terms of industrial operations. Results from this project have shown that the dissolved oxygen is single most important factor in SAC initiation on carbon steel samples. Control of dissolved oxygen can be used to mitigate SAC in industrial boilers. Results have also shown that sharp corrosion fatigue and bulbous SAC cracks have similar mechanism but the morphology is different due to availability of oxygen during boiler shutdown conditions. Results are described in the final technical report.

Boiler-turbine life extension

Energy Technology Data Exchange (ETDEWEB)

Natzkov, S. [TOTEMA, Ltd., Sofia (Bulgaria); Nikolov, M. [CERB, Sofia (Bulgaria)

1995-12-01

The design life of the main power equipment-boilers and turbines is about 105 working hours. The possibilities for life extension are after normatively regulated control tests. The diagnostics and methodology for Boilers and Turbines Elements Remaining Life Assessment using up to date computer programs, destructive and nondestructive control of metal of key elements of units equipment, metal creep and low cycle fatigue calculations. As well as data for most common damages and some technical decisions for elements life extension are presented.

Howden-Microcoal system for the conversion of industrial oil or gas fired boilers

Energy Technology Data Exchange (ETDEWEB)

Cooper, J

1985-01-01

The technical and economic aspects of the conversion of an industrial boiler designed for oil firing at Courtaulds plc Greenfield site in North Wales to Howden-Microcoal firing are discussed. The production of Howden-Micro coal (an ultrafine or 'micronised' coal) is described and the Howden-Microcoal processor is compared with other fluid energy and mechanical mills. A typical boiler installation and modifications required for conversion to Howden-Microcoal firing are presented along with the main results of the Courtauld's tests. Cost, conversion time and the effect on average steam generation costs are considered.

Robust H(infinity) tracking control of boiler-turbine systems.

Science.gov (United States)

Wu, J; Nguang, S K; Shen, J; Liu, G; Li, Y G

2010-07-01

In this paper, the problem of designing a fuzzy H(infinity) state feedback tracking control of a boiler-turbine is solved. First, the Takagi and Sugeno fuzzy model is used to model a boiler-turbine system. Next, based on the Takagi and Sugeno fuzzy model, sufficient conditions for the existence of a fuzzy H(infinity) nonlinear state feedback tracking control are derived in terms of linear matrix inequalities. The advantage of the proposed tracking control design is that it does not involve feedback linearization technique and complicated adaptive scheme. An industrial boiler-turbine system is used to illustrate the effectiveness of the proposed design as compared with a linearized approach. 2010 ISA. Published by Elsevier Ltd. All rights reserved.

Guide to Combined Heat and Power Systems for Boiler Owners and Operators

Energy Technology Data Exchange (ETDEWEB)

Oland, CB

2004-08-19

Combined heat and power (CHP) or cogeneration is the sequential production of two forms of useful energy from a single fuel source. In most CHP applications, chemical energy in fuel is converted to both mechanical and thermal energy. The mechanical energy is generally used to generate electricity, while the thermal energy or heat is used to produce steam, hot water, or hot air. Depending on the application, CHP is referred to by various names including Building Cooling, Heating, and Power (BCHP); Cooling, Heating, and Power for Buildings (CHPB); Combined Cooling, Heating, and Power (CCHP); Integrated Energy Systems (IES), or Distributed Energy Resources (DER). The principal technical advantage of a CHP system is its ability to extract more useful energy from fuel compared to traditional energy systems such as conventional power plants that only generate electricity and industrial boiler systems that only produce steam or hot water for process applications. By using fuel energy for both power and heat production, CHP systems can be very energy efficient and have the potential to produce electricity below the price charged by the local power provider. Another important incentive for applying cogeneration technology is to reduce or eliminate dependency on the electrical grid. For some industrial processes, the consequences of losing power for even a short period of time are unacceptable. The primary objective of the guide is to present information needed to evaluate the viability of cogeneration for new or existing industrial, commercial, and institutional (ICI) boiler installations and to make informed CHP equipment selection decisions. Information presented is meant to help boiler owners and operators understand the potential benefits derived from implementing a CHP project and recognize opportunities for successful application of cogeneration technology. Topics covered in the guide follow: (1) an overview of cogeneration technology with discussions about benefits

Analogue to digital upgrade project-boiler feedwater control system for Bruce Power nuclear units 1 & 2

International Nuclear Information System (INIS)

Long, R.

2012-01-01

Bruce Power Nuclear Generating Station A, “Bruce A” is in the final stages of its Restart Project. This capital project will see a large scale rehabilitation of Units 1 and 2 resulting in addition of 1500MW of safe, reliable, clean electricity to the Ontario grid. Restart Project Scope 375, Boiler Feedwater Controls Upgrade was sanctioned to replace obsolete analog devices with a modern digital control system. This project replaced the existing Foxboro H Line analog controls which comprised of 81 individual control modules and support instrumentation. The replacement system was a Triconex Triple Modular Redundant PLC which interfaces with two redundant touch screen monitors. The upgraded digital system incorporates the following controls: 1. Boiler Level Control Loops 2. Dearator Level Control Loops 3. Dearator Pressure Control Loops 4. Boiler Feedwater Recirculation Flow Control Loops A number of technical challenges were addressed when installing a new digital system within the existing plant configuration. Interfaces to new, old and refurbished field devices must be understood as well as implications of connecting to the plant’s Digital Control Computers (DCC’s) and newly installed Steam Generators. The overall project involved many stakeholders to address various requirements from conceptual / design stage through procurement, construction, commissioning and return to service. In addition, the project highlighted the unique requirements found in Nuclear Industry with respect to Human Factors and Software Quality Assurance. (author)

Primary energy consumption of the dwelling with solar hot water system and biomass boiler

International Nuclear Information System (INIS)

Berković-Šubić, Mihaela; Rauch, Martina; Dović, Damir; Andrassy, Mladen

2014-01-01

Highlights: • Methodology for determing delivered and primary energy is developed. • Conventional and solar hot water system are analyzed. • Influence of system components, heat losses and energy consumption is explored. • Savings when using solar system in delivered energy is 30% and in primary 75%. • Dwelling with higher Q H,nd has 60% shorter payback period. - Abstract: This paper presents a new methodology, based on the energy performance of buildings Directive related European norms. It is developed to overcome ambiguities and incompleteness of these standards in determining the delivered and primary energy. The available procedures from the present “Algorithm for determining the energy demands and efficiency of technical systems in buildings”, normally used for energy performance certification of buildings, also allow detailed analyzes of the influence of particular system components on the overall system energy efficiency. The calculation example is given for a Croatian reference dwelling, equipped with a solar hot water system, backed up with a biomass boiler for space heating and domestic hot water purposes as a part of the dwelling energy performance certification. Calculations were performed for two cases corresponding to different levels of the dwelling thermal insulation with an appropriate heating system capacity, in order to investigate the influence of the building heat losses on the system design and energy consumption. The results are compared against those obtained for the conventional system with a gas boiler in terms of the primary energy consumption as well as of investment and operating costs. These results indicate great reduction in both delivered and primary energy consumption when a solar system with biomass boiler is used instead of the conventional one. Higher savings are obtained in the case of the dwelling with higher energy need for space heating. Such dwellings also have a shorter payback period than the ones with

Increased combustion stability in modulating biomass boilers for district heating systems

Energy Technology Data Exchange (ETDEWEB)

Eriksson, Gunnar; Hermansson, Roger (eds.) [Lulea Univ. of Technology (Sweden)

2002-09-01

One of the problems in small district heating systems is the large load variation that must be handled by the system. If the boiler is designed to cover the needs during the coldest day in winter time in northern Europe it would have to run at loads as low as 10% of full load during summer time, when heat is needed only for tap water production. Load variations in small networks are quite fast and earlier investigations have shown that existing biomass boilers give rise to large amounts of harmful emissions at fast load variations and at low loads. The problem has been addressed in different ways: Three new boiler concepts have been realized and tested: A prototype of a 500 kW boiler with partitioned primary combustion chamber and supplied with a water heat store. A 10 kW bench scale combustor and a 500 kW prototype boiler based on pulsating combustion. Bench scale boilers to test the influence from applied sound on emissions and a 150 kW prototype boiler with a two-stage secondary vortex combustion chamber. Development of control and regulating equipment: Glow Guard, a control system using infra-red sensors to detect glowing char on the grate, has been constructed and tested. A fast prediction model that can be used in control systems has been developed. Simulation of the combustion process: Code to simulate pyrolysis/gasification of fuel on the grate has been developed. Combustion of the gas phase inside the combustion chamber has been simulated. The two models have been combined to describe the combustion process inside the primary chamber of a prototype boiler. A fast simulation code based on statistical methods that can predict the environmental performance of boilers has been developed. One of the boiler concepts matches the desired load span from 10 to 100% of full load with emissions far below the set limits for CO and THC and close to the set limits for NO{sub x}. The other boilers had a bit more narrow load range, one with very low emissions except for NO

German boiler and pressure vessel codes and standards: materials, manufacture, testing, equipment, erection and operation

International Nuclear Information System (INIS)

Steffen, H.P.

1987-01-01

The methods by which the safety objectives on the operation of steam boilers and pressure vessels in Germany can be reached are set out in Technical Rules which are compiled and established in technical committees. Typical applications are described in the Technical Rules. A chart shows how the laws, provisions and Technical Rules for the sections 'steam boiler plant' and 'pressure vessels' are interlinked. This chapter concentrates on legal aspects, materials, manufacture, testing, erection and operation of boilers and pressure vessels in Germany. (U.K.)

Efficient boiler operations sourcebook

Energy Technology Data Exchange (ETDEWEB)

Payne, F.W. (comp.)

1985-01-01

This book emphasizes the practical aspects of industrial and commercial boiler operations. It starts with a comprehensive review of general combustion and boiler fundamentals and then deals with specific efficiency improvement methods, and the cost savings which result. The book has the following chapter headings: boiler combustion fundamentals; boiler efficiency goals; major factors controlling boiler efficiency; boiler efficiency calculations; heat loss; graphical solutions; preparation for boiler testing; boiler test procedures; efficiency-related boiler maintenance procedures; boiler tune-up; boiler operational modifications; effect of water side and gas side scale deposits; load management; auxillary equipment to increase boiler efficiency; air preheaters and economizers; other types of auxillary equipment; combustion control systems and instrumentation; boiler O/sub 2/ trim controls; should you purchase a new boiler.; financial evaluation procedures; case studies. The last chapter includes a case study of a boiler burning pulverized coal and a case study of stoker-fired coal.

SRC burn test in 700-hp oil-designed boiler. Annex Volume C. Boiler emission report. Final technical report

Energy Technology Data Exchange (ETDEWEB)

1983-09-01

The Solvent-Refined Coal (SRC) test burn program was conducted at the Pittsburgh Energy Technology Center (PETC) located in Bruceton, Pa. One of the objectives of the study was to determine the feasibility of burning SRC fuels in boilers set up for fuel oil firing and to characterize emissions. Testing was conducted on the 700-hp oil-fired boiler used for research projects. No. 6 fuel oil was used for baseline data comparison, and the following SRC fuels were tested: SRC Fuel (pulverized SRC), SRC Residual Oil, and SRC-Water Slurry. Uncontrolled particulate emission rates averaged 0.9243 lb/10/sup 6/ Btu for SRC Fuel, 0.1970 lb/10/sup 6/ Btu for SRC Residual Oil, and 0.9085 lb/10/sup 6/ Btu for SRC-Water Slurry. On a lb/10/sup 6/ Btu basis, emissions from SRC Residual Oil averaged 79 and 78%, respectively, lower than the SRC Fuel and SRC-Water Slurry. The lower SRC Residual Oil emissions were due, in part, to the lower ash content of the oil and more efficient combustion. The SRC Fuel had the highest emission rate, but only 2% higher than the SRC-Water Slurry. Each fuel type was tested under variable boiler operating parameters to determine its effect on boiler emissions. The program successfully demonstrated that the SRC fuels could be burned in fuel oil boilers modified to handle SRC fuels. This report details the particulate emission program and results from testing conducted at the boiler outlet located before the mobile precipitator take-off duct. The sampling method was EPA Method 17, which uses an in-stack filter.

Gas fired boilers and atmospheric pollution

International Nuclear Information System (INIS)

Chiaranello, J.M.

1991-01-01

A general analysis concerning atmospheric pollution is presented: chemical composition and vertical distribution of atmosphere and pollutants, chemical reactions, ozone destruction and production cycles, COx, NOx and SOx pollutions. The gas fired boiler number and repartition in France are presented and the associated pollution is analyzed (CO2, CO, NOx) and quantified. Various pollution control technics concerning gas fired boiler pollutants are described and a pollution criterion for clean gas fired generators is proposed

Fluidized bed boiler feed system

Science.gov (United States)

Jones, Brian C.

1981-01-01

A fluidized bed boiler feed system for the combustion of pulverized coal. Coal is first screened to separate large from small particles. Large particles of coal are fed directly to the top of the fluidized bed while fine particles are first mixed with recycled char, preheated, and then fed into the interior of the fluidized bed to promote char burnout and to avoid elutriation and carryover.

Application of programmable controllers to oil fired boiler light-off system

International Nuclear Information System (INIS)

Copeland, H.C.; Gallaway, E.N.

1978-01-01

A programmable controller has been used to improve the reliability of an oil-fired boiler burner control system. An outdated and failing Germanium discrete transistor logic control system was replaced with a modern solid state large scale integrated circuit programmable controller. The ease of making this conversion at a modest expenditure during a limited boiler outage is explained, as well as pitfalls and problems encountered. Light-off reliability with fuel savings were prime objectives. The boiler, rated at 575,000 lb/hr at 450 psig, is used as a backup steam supply for the dual purpose N Reactor at Hanford, Washington, which supplies 860 MWe to the Bonneville Power Administration and weapons grade Plutonium for the Department of Energy. High reliability in light-off and load ascension from standby is required of the boiler which serves as the backup power supply for the reactor

Efficiency assessment of bi-radiated screens and improved convective set of tubes during the modernization of PTVM-100 tower hot-water boiler based on controlled all-mode mathematic models of boilers on Boiler Designer software

Science.gov (United States)

Orumbayev, R. K.; Kibarin, A. A.; Khodanova, T. V.; Korobkov, M. S.

2018-03-01

This work contains analysis of technical values of tower hot-water boiler PTVM-100 when operating on gas and oil residual. After the test it became clear that due to the construction deficiency during the combustion of oil residual, it is not possible to provide long-term production of heat. There is also given a short review on modernization of PTVM-100 hot-water boilers. With the help of calculations based on controlled all-mode mathematic modules of hot-water boilers in BOILER DESIGNER software, it was shown that boiler modernization by use of bi-radiated screens and new convective set of tubes allows decreasing sufficiently the temperature of combustor output gases and increase reliability of boiler operation. Constructive changes of boiler unit suggested by authors of this work, along with increase of boiler’s operation reliability also allow to improve it’s heat production rates and efficiency rate up to 90,5% when operating on fuel oil and outdoor installation option.

AUTOMATIC CONTROL SYSTEM ОF REGIONAL BOILER HOUSE

Directory of Open Access Journals (Sweden)

V. A. Sednin

2005-01-01

Full Text Available Implementation of an automatic control system is one of directions that promotes to increase an operational efficiency of a heat supply system. A heating boiler house in Surgut (Russia is taken as an example to demonstrate an actual realization of such system.

AUTOMATIC CONTROL SYSTEM OF THE DRUM BOILER SUPERHEATED STEAM TEMPERATURE.

Directory of Open Access Journals (Sweden)

Juravliov A.A.

2006-04-01

Full Text Available The control system of the temperature of the superheated steam of the drum boiler is examined. Main features of the system are the PI-controller in the external control loop and introduction of the functional component of the error signal of the external control loop with the negative feedback of the error signal between the prescribed value of steam flowrate and the signal of the steam flowrate in the exit of the boiler in the internal control loop.

New controls spark boiler efficiency

Energy Technology Data Exchange (ETDEWEB)

Engels, T. (Monsanto, University Park, IL (United States))

1993-09-01

Monsanto's NutraSweet plant in University Park, IL, produces aspartame, the patented NutraSweet artificial sweetener product. Until recently, boiler control was managed by a '60s-era Fireye jackshaft system in which air and natural gas were mechanically linked with an offset to compensate for oxygen trim. The interlocking devices on the Fireye system were becoming obsolete, and the boiler needed a new front end retrofitted for low emissions. In order to improve boiler control efficiency, we decided to modernize and automate the entire boiler control system. We replaced the original jackshaft system, and installed a Gordon-Piet burner system, including gas valves, air dampers, blowers, and burner. The upgrade challenges included developing a control strategy and selecting and implementing a process control system. Since our plant has standardized on the PROVOX process management information system from Fisher Controls (now Fisher-Rosemount Systems) to support most of our process, it was a natural and logical choice for boiler controls as well. 2 figs.

Boilers, evaporators, and condensers

International Nuclear Information System (INIS)

Kakac, S.

1991-01-01

This book reports on the boilers, evaporators and condensers that are used in power plants including nuclear power plants. Topics included are forced convection for single-phase side heat exchangers, heat exchanger fouling, industrial heat exchanger design, fossil-fuel-fired boilers, once through boilers, thermodynamic designs of fossil fuel-first boilers, evaporators and condensers in refrigeration and air conditioning systems (with respect to reducing CFC's) and nuclear steam generators

Researching the Performance of Dual-Chamber Fire-Tube Boiler Furnace

Directory of Open Access Journals (Sweden)

Khaustov Sergei

2015-01-01

Full Text Available Autonomous heating systems equipped with fire-tube or shell boilers show high effectiveness, consistent performance and great technical parameters. But there is a significant limitation of its thermal productivity due to the complexity of durable large diameter fire-tube bottoms implementation. Optimization of combustion aerodynamics can be the way to expand the fire-tube boilers performance limit. In this case lots of problems connected with reducing emissions of toxic substances, providing of burning stability, local heat stresses and aerodynamic resistances should be solved. To resolve the indicated problems, a modified model of dual-chamber fire-tube boiler furnace is proposed. The performance of suggested flame-tube was simulated using the proven computer-aided engineering software ANSYS Multiphysics. Results display proposed flame tube completely filled with moving medium without stagnant zones. Turbulent vortical combustion is observed even with the straight-through fuel supply. Active flue gas recirculation in suggested dual-chamber furnace reduces emissions of pollutants. Diminution of wall heat fluxes allows boiler operation at lower water treatment costs.

Fire-tube boiler optimization criteria and efficiency indicators rational values defining

Science.gov (United States)

Batrakov, P. A.; Mikhailov, A. G.; Ignatov, V. Yu

2018-01-01

Technical and economic calculations problems solving with the aim of identifying the opportunity to recommend the project for industrial implementation are represented in the paper. One of the main determining factors impacting boiler energy efficiency is the exhaust gases temperature, as well as the furnace volume thermal stress. Fire-tube boilers with different types of furnaces are considered in the study. The fullest analysis of the boiler performance thermal and technical indicators for the following engineering problem: Q=idem, M=idem and evaluation according to η, B is presented. The furnace with the finned ellipse profile application results in the fuel consumption decrease due to a more efficient heat exchange surface of the furnace compared to other examined ones.

National Emission Standards for Hazardous Air Pollutants for Major Sources: Industrial, Commercial, and Institutional Boilers; Guidance for Calculating Efficiency Credits Resulting from Implementation of Energy Conservation Measures

Energy Technology Data Exchange (ETDEWEB)

Cox, Daryl [ORNL; Papar, Riyaz [Hudson Technologies; Wright, Dr. Anthony [ALW Consulting

2013-02-01

The purpose of this document is to provide guidance for developing a consistent approach to documenting efficiency credits generated from energy conservation measures in the Implementation Plan for boilers covered by the Boiler MACT rule (i.e., subpart DDDDD of CFR part 63). This document divides Boiler System conservation opportunities into four functional areas: 1) the boiler itself, 2) the condensate recovery system, 3) the distribution system, and 4) the end uses of the steam. This document provides technical information for documenting emissions credits proposed in the Implementation Plan for functional areas 2) though 4). This document does not include efficiency improvements related to the Boiler tune-ups.

Increasing the thermal efficiency of boiler plant

Directory of Open Access Journals (Sweden)

Uyanchinov Evgeniy

2017-01-01

Full Text Available The thermal efficiency increase of boiler plant is actual task of scientific and technical researches. The optimization of boiler operating conditions is task complex, which determine by most probable average load of boiler, operating time and characteristics of the auxiliary equipment. The work purpose – the determination of thermodynamic efficiency increase ways for boiler plant with a gas-tube boiler. The tasks, solved at the research are the calculation of heat and fuel demand, the exergetic analysis of boilerhouse and heat network equipment, the determination of hydraulic losses and exergy losses due to restriction. The calculation was shown that the exergy destruction can be reduced by 2.39% due to excess air reducing to 10%; in addition the oxygen enrichment of air can be used that leads to reducing of the exergy destruction rate. The processes of carbon deposition from the side of flame and processes of scale formation on the water side leads to about 4.58% losses of fuel energy at gas-tube boiler. It was shown that the exergy losses may be reduced by 2.31% due to stack gases temperature reducing to 148 °C.

Optimising boiler performance.

Science.gov (United States)

Mayoh, Paul

2009-01-01

Soaring fuel costs continue to put the squeeze on already tight health service budgets. Yet it is estimated that combining established good practice with improved technologies could save between 10% and 30% of fuel costs for boilers. Paul Mayoh, UK technical manager at Spirax Sarco, examines some of the practical measures that healthcare organisations can take to gain their share of these potential savings.

Boiler conversions for biomass

Energy Technology Data Exchange (ETDEWEB)

Kinni, J [Tampella Power Inc., Tampere (Finland)

1997-12-31

Boiler conversions from grate- and oil-fired boilers to bubbling fluidized bed combustion have been most common in pulp and paper industry. Water treatment sludge combustion, need for additional capacity and tightened emission limits have been the driving forces for the conversion. To accomplish a boiler conversion for biofuel, the lower part of the boiler is replaced with a fluidized bed bottom and new fuel, ash and air systems are added. The Imatran Voima Rauhalahti pulverized-peat-fired boiler was converted to bubbling fluidized bed firing in 1993. In the conversion the boiler capacity was increased by 10 % to 295 MWth and NO{sub x} emissions dropped. In the Kymmene Kuusankoski boiler, the reason for conversion was the combustion of high chlorine content biosludge. The emissions have been under general European limits. During the next years, the emission limits will tighten and the boilers will be designed for most complete combustion and compounds, which can be removed from flue gases, will be taken care of after the boiler. (orig.) 3 refs.

Boiler conversions for biomass

Energy Technology Data Exchange (ETDEWEB)

Kinni, J. [Tampella Power Inc., Tampere (Finland)

1996-12-31

Boiler conversions from grate- and oil-fired boilers to bubbling fluidized bed combustion have been most common in pulp and paper industry. Water treatment sludge combustion, need for additional capacity and tightened emission limits have been the driving forces for the conversion. To accomplish a boiler conversion for biofuel, the lower part of the boiler is replaced with a fluidized bed bottom and new fuel, ash and air systems are added. The Imatran Voima Rauhalahti pulverized-peat-fired boiler was converted to bubbling fluidized bed firing in 1993. In the conversion the boiler capacity was increased by 10 % to 295 MWth and NO{sub x} emissions dropped. In the Kymmene Kuusankoski boiler, the reason for conversion was the combustion of high chlorine content biosludge. The emissions have been under general European limits. During the next years, the emission limits will tighten and the boilers will be designed for most complete combustion and compounds, which can be removed from flue gases, will be taken care of after the boiler. (orig.) 3 refs.

U.S. Experiences in Tackling Energy and Environmental Challenges of Boiler System

Energy Technology Data Exchange (ETDEWEB)

Shen, Bo [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States); Lu, Hongyou [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States); Price, Lynn K. [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States)

2017-08-15

In the U.S., energy consumption by steam and process heat combined accounts for over 50% of the total energy use from industrial systems (see Figure 1). The use of boilers, process heaters, and furnaces for generating steam and heat in industrial facilities, commercial settings, and institutions consumes significant amounts of energy and is one of major sources of hazardous air pollutants, which contribute significantly to local pollution and global climate change. To address the energy and environmental challenges caused by boiler systems in the U.S., the country has taken a series of actions to reduce emissions from industrial, commercial and institutional boilers, improve the efficiency of steam systems, replace coal with cleaner energy resources, and promote the wider use of combined heat and power (CHP).

Increase of efficiency and reliability of liquid fuel combustion in small-sized boilers

Science.gov (United States)

Roslyakov, P. V.; Proskurin, Yu V.; Ionkin, I. L.

2017-11-01

One of the ways to increase the efficiency of using fuels is to create highly efficient domestic energy equipment, in particular small-sized hot-water boilers in autonomous heating systems. Increasing the efficiency of the boiler requires a reduction in the temperature of the flue gases leaving, which, in turn, can be achieved by installing additional heating surfaces. The purpose of this work was to determine the principal design solutions and to develop a draft design for a high-efficiency 3-MW hot-water boiler using crude oil as its main fuel. Ensuring a high efficiency of the boiler is realized through the use of an external remote economizer, which makes it possible to reduce the dimensions of the boiler, facilitate the layout of equipment in a limited size block-modular boiler house and virtually eliminate low-temperature corrosion of boiler heat exchange surfaces. In the article the variants of execution of the water boiler and remote economizer are considered and the preliminary design calculations of the remote economizer for various schemes of the boiler layout in the Boiler Designer software package are made. Based on the results of the studies, a scheme was chosen with a three-way boiler and a two-way remote economizer. The design of a three-way fire tube hot water boiler and an external economizer with an internal arrangement of the collectors, providing for its location above the boiler in a block-modular boiler house and providing access for servicing both a remote economizer and a hot water boiler, is proposed. Its mass-dimensional and design parameters are determined. In the software package Boiler Designer thermal, hydraulic and aerodynamic calculations of the developed fire tube boiler have been performed. Optimization of the boiler design was performed, providing the required 94% efficiency value for crude oil combustion. The description of the developed flue and fire-tube hot water boiler and the value of the main design and technical and

Model-based adaptive sliding mode control of the subcritical boiler-turbine system with uncertainties.

Science.gov (United States)

Tian, Zhen; Yuan, Jingqi; Xu, Liang; Zhang, Xiang; Wang, Jingcheng

2018-05-25

As higher requirements are proposed for the load regulation and efficiency enhancement, the control performance of boiler-turbine systems has become much more important. In this paper, a novel robust control approach is proposed to improve the coordinated control performance for subcritical boiler-turbine units. To capture the key features of the boiler-turbine system, a nonlinear control-oriented model is established and validated with the history operation data of a 300 MW unit. To achieve system linearization and decoupling, an adaptive feedback linearization strategy is proposed, which could asymptotically eliminate the linearization error caused by the model uncertainties. Based on the linearized boiler-turbine system, a second-order sliding mode controller is designed with the super-twisting algorithm. Moreover, the closed-loop system is proved robustly stable with respect to uncertainties and disturbances. Simulation results are presented to illustrate the effectiveness of the proposed control scheme, which achieves excellent tracking performance, strong robustness and chattering reduction. Copyright © 2018. Published by Elsevier Ltd.

Economic valuation of heat pumps and electric boilers in the Danish energy system

International Nuclear Information System (INIS)

Nielsen, Maria Grønnegaard; Morales, Juan Miguel; Zugno, Marco; Pedersen, Thomas Engberg; Madsen, Henrik

2016-01-01

Highlights: • We assess the economic value of heat pumps and electric boilers in Denmark. • The daily operation of a heat and power system is modeled by stochastic programming. • Deterministic models overestimate the value of heat pumps and electric boilers. • Heat pumps and electric boilers can reduce the cost of operating the Danish system. • Falling power prices may boost the future value of heat pumps and electric boilers. - Abstract: Heat pumps (HP) and electric immersion boilers (EB) have great potential to increase flexibility in energy systems. In parallel, decreasing taxes on electricity-based heat production are creating a more favorable economic environment for the deployment of these units in Denmark. In this paper, the economic value of heat pumps and electric boilers is assessed by simulating their day-to-day market performance using a novel operational strategy based on two-stage stochastic programming. This stochastic model is employed to optimize jointly the daily operation of HPs and EBs along with the Combined Heat and Power (CHP) units in the system. Uncertainty in the heat demand and power price is modeled via scenarios representing different plausible paths for their future evolution. A series of case-studies are performed using real-world data for the heat and power systems in the Copenhagen area during four representative weeks of 2013. We show that the use of stochastic operational models is critical, as standard deterministic models provide an overestimation of the added benefits from the installation of HPs and EBs, thus leading to over-investment in capacity. Furthermore, we perform sensitivity studies to investigate the effect on market performance of varying capacity and efficiency for these units, as well as of different levels of prices in the electricity market. We find that these parameters substantially affect the profitability of heat pumps and electric boilers, hence, they must be carefully assessed by potential

Technical and environmental performance of 10 kW understocker boiler during combustion of biomass and conventional fuels

Science.gov (United States)

Junga, Robert; Wzorek, Małgorzata; Kaszubska, Mirosława

2017-10-01

This paper treats about the impact fuels from biomass wastes and coal combustion on a small boiler operation and the emission of pollutants in this process. Tests were performed in laboratory conditions on a water boiler with retort furnace and the capacity of 10 kW. Fuels from sewage sludge and agriculture wastes (PBZ fuel) and a blend of coal with laying hens mature (CLHM) were taken into account. The results in emission changes of NOx, CO2, CO and SO2 and operating parameters of the tested boiler during combustion were investigated. The obtained results were compared with corresponding results of flame coal (GFC). Combustion of the PBZ fuel turned out to be a stable process in the tested boiler but the thermal output has decreased in about 30% compared to coal combustion, while CO and NOx emission has increased. Similar effect was observed when 15% of the poultry litter was added to the coal. In this case thermal output has also decreased (in about 20%) and increase of CO and NOx emission was observed. As a conclusion, it can be stated that more effective control system with an adaptive air regulation and a modified heat exchanger could be useful in order to achieve the nominal power of the tested boiler.

Technical and environmental performance of 10 kW understocker boiler during combustion of biomass and conventional fuels

Directory of Open Access Journals (Sweden)

Junga Robert

2017-01-01

Full Text Available This paper treats about the impact fuels from biomass wastes and coal combustion on a small boiler operation and the emission of pollutants in this process. Tests were performed in laboratory conditions on a water boiler with retort furnace and the capacity of 10 kW. Fuels from sewage sludge and agriculture wastes (PBZ fuel and a blend of coal with laying hens mature (CLHM were taken into account. The results in emission changes of NOx, CO2, CO and SO2 and operating parameters of the tested boiler during combustion were investigated. The obtained results were compared with corresponding results of flame coal (GFC. Combustion of the PBZ fuel turned out to be a stable process in the tested boiler but the thermal output has decreased in about 30% compared to coal combustion, while CO and NOx emission has increased. Similar effect was observed when 15% of the poultry litter was added to the coal. In this case thermal output has also decreased (in about 20% and increase of CO and NOx emission was observed. As a conclusion, it can be stated that more effective control system with an adaptive air regulation and a modified heat exchanger could be useful in order to achieve the nominal power of the tested boiler.

Sootblowing optimization for improved boiler performance

Science.gov (United States)

James, John Robert; McDermott, John; Piche, Stephen; Pickard, Fred; Parikh, Neel J.

2012-12-25

A sootblowing control system that uses predictive models to bridge the gap between sootblower operation and boiler performance goals. The system uses predictive modeling and heuristics (rules) associated with different zones in a boiler to determine an optimal sequence of sootblower operations and achieve boiler performance targets. The system performs the sootblower optimization while observing any operational constraints placed on the sootblowers.

Boiler feedwater treatment using reverse osmosis at Suncor OSG

International Nuclear Information System (INIS)

Brown, T.

1997-01-01

The installation of a new 1000 cu m/hr reverse osmosis water treatment system for boiler feedwater at a Suncor plant was discussed. The selection process began in 1993 when Suncor identified a need to increase its boiler feedwater capacity. The company reviewed many options available to increase the treated water capacity. These included: contracting the supply of treated water, adding additional capacity, replacing the entire plant, reverse osmosis, and demineralization. The eventual decision was to build a new 1000 cu m/hr reverse osmosis water treatment plant with the following key components: a Degremont Infilco Ultra Pulsator Clarifier and a Glegg Water Conditioning multimedia filter, Amberpack softeners and reverse osmosis arrays. The reverse osmosis plant was environmentally favourable over an equivalent demineralization plant. A technical comparison was provided between demineralization and reverse osmosis. The system has proven to be successful and economical in meeting the plants needs. 5 figs

Firewood boiler operators and heat exposure

Directory of Open Access Journals (Sweden)

Vilson Bernardo Stollmeier

2017-12-01

Full Text Available This article presents an analysis of heat exposure work in boiler industry wood from a company in the industrial sector, focusing on the analysis of the environmental burden of the activity. Therefore, the methodological procedures consisted of document analysis, interviews, filming, evaluation problems of the effects of the hot environment and its prevention. The results show that the fuel to the boiler operators are exposed to heat and need guidance on their daily activities with prevention of diseases affected by excessive heat. Are also suggested training in technical and health to improve working conditions and the operator's health.

[Engineering development of advanced coal-fired low-emission boiler systems]. Technical progress report, October--December 1995

Energy Technology Data Exchange (ETDEWEB)

Wesnor, J.D.; Bakke, E. [ABB Environmental Systems, Birmingham, AL (United States); Bender, D.J.; Kaminski, R.S. [Raytheon Engineers and Constructors, Inc., Philadelphia, PA (United States)

1995-12-31

The overall objective of the Project is the expedited commercialization of advanced coal-fired low-emisssion boiler systems. The primary objectives are: NO{sub x} emissions, lb/million Btu; SO{sub 2} emissions, lb/million Btu; particulate emissions, lb/million Btu; and net plant efficiency, not less than 42%. The secondary objectives are: improved ash disposability; reduced waste generation; and reduced air toxics emissions. Accomplishments to date are summarized for the following tasks: task 1, project planning and management; task 7, component development and optimization; task 8, preliminary POC test facility design; task 9, subsystem test design and plan; task 10, subsystem test unit construction; and task 11, subsystem test operation and evaluation.

Process for start-up and slack period operation of fully charged boilers, e. g. of coal pressure gasification plants, and boiler system to carry out the process

Energy Technology Data Exchange (ETDEWEB)

Meyer-Kahrweg, H

1978-10-19

For the start-up and slack period of fully charged boilers hot water of e.g. 180/sup 0/C from a high pressure heater which is fed by a start-up boiler is used. In the first instance the boiler, its preheater and the vaporizer are filled with hot water from the start-up boiler until a medium water level is obtained. Subsequently water from the water separator is recycled through the preheater and the boiler by forced circulation and it is heated up to the hot water temperature by the start-up boiler. After the desired temperature has been reached the pressure combustion is ignited and the circulation through the preheater is interrupted by reversing to direct feed back. A considerable shortening of the start-up time is achieved because no heat is released to the condensation water in the boiler system as is done usually.

Performance of a pellet boiler fired with agricultural fuels

International Nuclear Information System (INIS)

Carvalho, Lara; Wopienka, Elisabeth; Pointner, Christian; Lundgren, Joakim; Verma, Vijay Kumar; Haslinger, Walter; Schmidl, Christoph

2013-01-01

Highlights: ► Performance evaluation of a pellet boiler operated with different agricultural fuels. ► Agricultural fuels could be burn in the tested boiler for a certain period of time. ► All the fuels (except straw and Sorghum) satisfied the European legal requirements. ► Boilers for burning agricultural fuels should have a flexible control system. - Abstract: The increasing demand for woody biomass increases the price of this limited resource, motivating the growing interest in using woody materials of lower quality as well as non-woody biomass fuels for heat production in Europe. The challenges in using non-woody biomass as fuels are related to the variability of the chemical composition and in certain fuel properties that may induce problems during combustion. The objective of this work has been to evaluate the technical and environmental performance of a 15 kW pellet boiler when operated with different pelletized biomass fuels, namely straw (Triticum aestivum), Miscanthus (Miscanthus × giganteus), maize (Zea mays), wheat bran, vineyard pruning (from Vitis vinifera), hay, Sorghum (Sorghum bicolor) and wood (from Picea abies) with 5% rye flour. The gaseous and dust emissions as well as the boiler efficiency were investigated and compared with the legal requirements defined in the FprEN 303-5 (final draft of the European standard 303-5). It was found that the boiler control should be improved to better adapt the combustion conditions to the different properties of the agricultural fuels. Additionally, there is a need for a frequent cleaning of the heat exchangers in boilers operated with agricultural fuels to avoid efficiency drops after short term operation. All the agricultural fuels satisfied the legal requirements defined in the FprEN 303-5, with the exception of dust emissions during combustion of straw and Sorghum. Miscanthus and vineyard pruning were the best fuels tested showing comparable emission values to wood combustion

Sensing system for detection and control of deposition on pendant tubes in recovery and power boilers

Science.gov (United States)

Kychakoff, George [Maple Valley, WA; Afromowitz, Martin A [Mercer Island, WA; Hogle, Richard E [Olympia, WA

2008-10-14

A system for detection and control of deposition on pendant tubes in recovery and power boilers includes one or more deposit monitoring sensors operating in infrared regions of about 4 or 8.7 microns and directly producing images of the interior of the boiler, or producing feeding signals to a data processing system for information to enable a distributed control system by which the boilers are operated to operate said boilers more efficiently. The data processing system includes an image pre-processing circuit in which a 2-D image formed by the video data input is captured, and includes a low pass filter for performing noise filtering of said video input. It also includes an image compensation system for array compensation to correct for pixel variation and dead cells, etc., and for correcting geometric distortion. An image segmentation module receives a cleaned image from the image pre-processing circuit for separating the image of the recovery boiler interior into background, pendant tubes, and deposition. It also accomplishes thresholding/clustering on gray scale/texture and makes morphological transforms to smooth regions, and identifies regions by connected components. An image-understanding unit receives a segmented image sent from the image segmentation module and matches derived regions to a 3-D model of said boiler. It derives a 3-D structure the deposition on pendant tubes in the boiler and provides the information about deposits to the plant distributed control system for more efficient operation of the plant pendant tube cleaning and operating systems.

Engineering development of advanced coal-fired low-emission boiler systems. Technical progress report No. 15, April 15 1996--June 1996

Energy Technology Data Exchange (ETDEWEB)

NONE

1996-08-19

The Pittsburgh Energy Technology center of the US Department of Energy (DOE) has contracted with Combustion Engineering; Inc. (ABB CE) to perform work on the {open_quotes}Engineering Development of Advanced Coal-Fired Low-Emission Boiler Systems{close_quote} Project and has authorized ABB CE to complete Phase I on a cost-reimbursable basis and Phases II and III on a cost-share basis.

A rule-based industrial boiler selection system

NARCIS (Netherlands)

Tan, C.F.; Khalil, S.N.; Karjanto, J.; Tee, B.T.; Wahidin, L.S.; Chen, W.; Rauterberg, G.W.M.; Sivarao, S.; Lim, T.L.

2015-01-01

Boiler is a device used for generating the steam for power generation, process use or heating, and hot water for heating purposes. Steam boiler consists of the containing vessel and convection heating surfaces only, whereas a steam generator covers the whole unit, encompassing water wall tubes,

Structured Mathematical Modeling of Industrial Boiler

Directory of Open Access Journals (Sweden)

Abdullah Nur Aziz

2014-04-01

Full Text Available As a major utility system in industry, boilers consume a large portion of the total energy and costs. Significant reduction of boiler cost operation can be gained through improvements in efficiency. In accomplishing such a goal, an adequate dynamic model that comprehensively reflects boiler characteristics is required. This paper outlines the idea of developing a mathematical model of a water-tube industrial boiler based on first principles guided by the bond graph method in its derivation. The model describes the temperature dynamics of the boiler subsystems such as economizer, steam drum, desuperheater, and superheater. The mathematical model was examined using industrial boiler performance test data.It can be used to build a boiler simulator or help operators run a boiler effectively.

Online Monitoring System of Air Distribution in Pulverized Coal-Fired Boiler Based on Numerical Modeling

Directory of Open Access Journals (Sweden)

Żymełka Piotr

2017-12-01

Full Text Available Balanced distribution of air in coal-fired boiler is one of the most important factors in the combustion process and is strongly connected to the overall system efficiency. Reliable and continuous information about combustion airflow and fuel rate is essential for achieving optimal stoichiometric ratio as well as efficient and safe operation of a boiler. Imbalances in air distribution result in reduced boiler efficiency, increased gas pollutant emission and operating problems, such as corrosion, slagging or fouling. Monitoring of air flow trends in boiler is an effective method for further analysis and can help to appoint important dependences and start optimization actions. Accurate real-time monitoring of the air distribution in boiler can bring economical, environmental and operational benefits. The paper presents a novel concept for online monitoring system of air distribution in coal-fired boiler based on real-time numerical calculations. The proposed mathematical model allows for identification of mass flow rates of secondary air to individual burners and to overfire air (OFA nozzles. Numerical models of air and flue gas system were developed using software for power plant simulation. The correctness of the developed model was verified and validated with the reference measurement values. The presented numerical model for real-time monitoring of air distribution is capable of giving continuous determination of the complete air flows based on available digital communication system (DCS data.

Online Monitoring System of Air Distribution in Pulverized Coal-Fired Boiler Based on Numerical Modeling

Science.gov (United States)

Żymełka, Piotr; Nabagło, Daniel; Janda, Tomasz; Madejski, Paweł

2017-12-01

Balanced distribution of air in coal-fired boiler is one of the most important factors in the combustion process and is strongly connected to the overall system efficiency. Reliable and continuous information about combustion airflow and fuel rate is essential for achieving optimal stoichiometric ratio as well as efficient and safe operation of a boiler. Imbalances in air distribution result in reduced boiler efficiency, increased gas pollutant emission and operating problems, such as corrosion, slagging or fouling. Monitoring of air flow trends in boiler is an effective method for further analysis and can help to appoint important dependences and start optimization actions. Accurate real-time monitoring of the air distribution in boiler can bring economical, environmental and operational benefits. The paper presents a novel concept for online monitoring system of air distribution in coal-fired boiler based on real-time numerical calculations. The proposed mathematical model allows for identification of mass flow rates of secondary air to individual burners and to overfire air (OFA) nozzles. Numerical models of air and flue gas system were developed using software for power plant simulation. The correctness of the developed model was verified and validated with the reference measurement values. The presented numerical model for real-time monitoring of air distribution is capable of giving continuous determination of the complete air flows based on available digital communication system (DCS) data.

Analysis of Boiler Operational Variables Prior to Tube Leakage Fault by Artificial Intelligent System

Directory of Open Access Journals (Sweden)

Al-Kayiem Hussain H.

2014-07-01

Full Text Available Steam boilers are considered as a core of any steam power plant. Boilers are subjected to various types of trips leading to shut down of the entire plant. The tube leakage is the worse among the common boiler faults, where the shutdown period lasts for around four to five days. This paper describes the rules of the Artificial Intelligent Systems to diagnosis the boiler variables prior to tube leakage occurrence. An Intelligent system based on Artificial Neural Network was designed and coded in MATLAB environment. The ANN was trained and validated using real site data acquired from coal fired power plant in Malaysia. Ninety three boiler operational variables were identified for the present investigation based on the plant operator experience. Various neural networks topology combinations were investigated. The results showed that the NN with two hidden layers performed better than one hidden layer using Levenberg-Maquardt training algorithm. Moreover, it was noticed that hyperbolic tangent function for input and output nodes performed better than other activation function types.

Orion Ammonia Boiler System Preflight Test Preparations

Science.gov (United States)

Levitt, Julia L.

2017-01-01

The Environmental Controls and Life Support Systems (ECLSS) branch at Kennedy Space Center (KSC) is currently undergoing preparations for ground testing of the Orion Multi-Purpose Crew Vehicle (MPCV) to prepare its subsystems for EM-1 (Exploration Mission-1). EM-1, Orions second unmanned flight, is a three-week long lunar mission during which the vehicle will complete a 6-day retrograde lunar orbit before returning to Earth. This paper focuses on the work done during the authors 16-week internship with the Mechanical Engineering Branch of KSCs Engineering Directorate. The authors project involved assisting with the preparations for testing the Orion MPCVs ammonia boiler system. The purpose of the ammonia boiler system is to keep the spacecraft sufficiently cool during the reentry portion of its mission, from service module (SM) separation to post-landing. This system is critical for keeping both the spacecraft (avionics and electronics) and crew alive during reentry, thus a successful test of the system is essential to the success of EM-1. XXXX The author was able to draft a detailed outline of the procedure for the ammonia system functional test. More work will need to be done on the vehicle power-up and power-down portions of the procedure, but the ammonia system testing portion of the procedure is thorough and includes vehicle test configurations, vehicle commands, and GSE. The author was able to compile a substantial list of questions regarding the ammonia system functional test with the help of her mentors. A significant number of these questions were answered in the teleconferences with Lockheed Martin.

Dynamic Boiler Performance

DEFF Research Database (Denmark)

Sørensen, Kim

Traditionally, boilers have been designed mainly focussing on the static operation of the plant. The dynamic capability has been given lower priority and the analysis has typically been limited to assuring that the plant was not over-stressed due to large temperature gradients. New possibilities...... developed. Analyzing boilers for dynamic operation gives rise to a number of opposing aims: shrinking and swelling, steam quality, stress levels, control system/philosophy, pressurization etc. Common for these opposing aims is that an optimum can be found for selected operation conditions. The framework has...... for buying and selling energy has increased the focus on the dynamic operation capability, efciency, emissions etc. For optimizing the design of boilers for dynamic operation a quantication of the dynamic capability is needed. A framework for optimizing design of boilers for dynamic operation has been...

An approach to optimization of the choice of boiler steel grades as to a mixed-integer programming problem

International Nuclear Information System (INIS)

Kler, Alexandr M.; Potanina, Yulia M.

2017-01-01

One of the ways to enhance the energy efficiency of thermal power plants is to increase thermodynamic parameters of steam. A sufficient level of reliability and longevity can be provided by the application of advanced construction materials (in particular, high-alloy steel can be used to manufacture the most loaded heating surfaces of a boiler unit). A rational choice of technical and economic parameters of energy plants as the most complex technical systems should be made using the methods of mathematical modeling and optimization. The paper considers an original approach to an economically sound optimal choice of steel grade to manufacture heating surfaces for boiler units. A case study of optimization of the discrete-continuous parameters of an energy unit operating at ultra-supercritical steam parameters, in combination with construction of a variant selection tree is presented. - Highlights: • A case study on optimization of an ultra-supercritical power plant is demonstrated. • Optimization is based on the minimization of electricity price. • An approach is proposed to optimize the selection of boiler steel grades. • The approach is based on the construction of a variant tree. • The selection of steel grades for a boiler unit is shown.

Economical investigation of an integrated boiler-solar energy saving system in Jordan

International Nuclear Information System (INIS)

Al-Salaymeh, A.; Al-Rawabdeh, I.; Emran, S.

2010-01-01

Jordan is relatively poor in conventional energy resources and is basically a non-oil producing country, i.e. its energy supply relies to a very large extent on imports. It is therefore unlikely that any future energy scenario for Jordan will not include a significant proportion of its energy to come from renewable sources such as solar energy. The lack of an integrated energy saving system which utilizes the solar energy for domestic hot water as well as for building space heating was the main motivation for the present study. In Jordan, there is no existing system can provide the integration mechanisms of solar energy and fuel combustion with electrical ones. Also adding new and related products increases sales of current boilers products and can be offered at competitive prices. During our investigations, it has been found that the market demand for boiler-solar integration system in terms of the system acceptability, system feasibility, and system values is very high especially after the increased in oil prices during the last 3 years, i.e. 2006-2008. The market trend shows that even though solar collector is not attractive as an energy source for domestic hot water, but the combined system for space heating and domestic hot water is fully accepted. However, the market demand for such a system is not completely identified yet but the awareness and the discussion of the idea shows a good potential. The economical study about the integration system of boiler and solar energy shows that using solar water heaters to heat space and for domestic water is cost-effective. Payback can be as low as 3 years, and utility bills are much lower than they would be using a conventional heating system. The initial draft and design of a prototype for the boiler-solar-electrical integration system has been carried out.

TA-2 Water Boiler Reactor Decommissioning Project

International Nuclear Information System (INIS)

Durbin, M.E.; Montoya, G.M.

1991-06-01

This final report addresses the Phase 2 decommissioning of the Water Boiler Reactor, biological shield, other components within the biological shield, and piping pits in the floor of the reactor building. External structures and underground piping associated with the gaseous effluent (stack) line from Technical Area 2 (TA-2) Water Boiler Reactor were removed in 1985--1986 as Phase 1 of reactor decommissioning. The cost of Phase 2 was approximately $623K. The decommissioning operation produced 173 m 3 of low-level solid radioactive waste and 35 m 3 of mixed waste. 15 refs., 25 figs., 3 tabs

CECIL lances Bruce's boilers

International Nuclear Information System (INIS)

Malaugh, J.; Monaghan, D.

1994-01-01

Over the past few years Ontario Hydro has become increasingly concerned about accumulations of sludge in its nuclear plant boilers, so a comprehensive sludge management programme has been instituted to combat build-up. This included developing the tele-operated robot CECIL (Consolidated Edison Combined Inspection and Lancing) equipment, originally designed for work in PWRs, for CANDU boilers. This required a significantly reconfigured robotic system as well as modifications to the boilers themselves. Work on the Bruce A reactor is described. (4 figures). (author)

Wythenshawe boiler rig. Thirty years of support to the UK nuclear power industry

International Nuclear Information System (INIS)

Rudge, Andy; Woolsey, Ian S.; Moore, Andrew

2010-01-01

The Wythenshawe Boiler Rig in Manchester, UK, recently celebrated thirty years of operation in support of the UK nuclear power industry. The Boiler Rig, owned by EDF Energy and operated on EDF Energy's behalf by Serco plc, is a full scale once-through boiler test facility for the investigation of chemistry and corrosion related topics. This paper presents an overview of the design and operation of the Boiler Rig together with some of the technical highlights from its thirty years of operation, many of which have relevance to power plant operations beyond those plants for which the work was performed. (orig.)

Advanced, Low/Zero Emission Boiler Design and Operation

Energy Technology Data Exchange (ETDEWEB)

Babcock/Wilcox; Illinois State Geological; Worley Parsons; Parsons Infrastructure/Technology Group

2007-06-30

In partnership with the U.S. Department of Energy's National Energy Technology Laboratory, B&W and Air Liquide are developing and optimizing the oxy-combustion process for retrofitting existing boilers as well as new plants. The main objectives of the project is to: (1) demonstrate the feasibility of the oxy-combustion technology with flue gas recycle in a 5-million Btu/hr coal-fired pilot boiler, (2) measure its performances in terms of emissions and boiler efficiency while selecting the right oxygen injection and flue gas recycle strategies, and (3) perform technical and economic feasibility studies for application of the technology in demonstration and commercial scale boilers. This document summarizes the work performed during the period of performance of the project (Oct 2002 to June 2007). Detailed technical results are reported in corresponding topical reports that are attached as an appendix to this report. Task 1 (Site Preparation) has been completed in 2003. The experimental pilot-scale O{sub 2}/CO{sub 2} combustion tests of Task 2 (experimental test performance) has been completed in Q2 2004. Process simulation and cost assessment of Task 3 (Techno-Economic Study) has been completed in Q1 2005. The topical report on Task 3 has been finalized and submitted to DOE in Q3 2005. The calculations of Task 4 (Retrofit Recommendation and Preliminary Design of a New Generation Boiler) has been completed in 2004. In Task 6 (engineering study on retrofit applications), the engineering study on 25MW{sub e} unit has been completed in Q2, 2008 along with the corresponding cost assessment. In Task 7 (evaluation of new oxy-fuel power plants concepts), based on the design basis document prepared in 2005, the design and cost estimate of the Air Separation Units, the boiler islands and the CO{sub 2} compression and trains have been completed, for both super and ultra-supercritical case study. Final report of Task-7 is published by DOE in Oct 2007.

Technical and economic feasibility of utilizing apple pomace as a boiler feedstock

Energy Technology Data Exchange (ETDEWEB)

Sargent, S.A.

1983-01-01

Apple pomace or presscake, was evaluated for suitability as a boiler feedstock for Michigan firms processing apple juice. Based upon the physical and chemical characteristics of pomace, handling/direct combustion systems were selected to conform with operating parameters typical of the industry. Fresh pomace flow rates of 29,030 and 88,998 kg/day (64,000 and 194,000 lb/day) were considered as representative of small and large processors, respectively, and the material was assumed to be dried to 15% moisture content (wet basis) prior to storage and combustion. Boilers utilizing pile-burning, fluidized-bed-combustion, and suspension-firing technologies were sized for each flow rate, resulting in energy production of 2930 and 8790 kW (10 and 30 million Btu/h), respectively. A life-cycle cost analysis was performed giving Average Annual Costs for the three handling/combustion system combinations (based on the Uniform Capital Recovery factor). An investment loan at 16% interest with a 5-year payback period was assumed. The break-even period for annual costs was calculated by anticipated savings incurred through reduction of fossil-fuel costs during a 5-month processing season. Large processors, producing more than 88,998 kg pomace/day, could economically convert to a suspension-fired system substituting for fuel oil, with break-even occurring after 4 months of operation of pomace per year. Small processors, producing less than 29,030 kg/day, could not currently convert to pomace combustion systems given these economic circumstances. A doubling of electrical-utility costs and changes in interest rates from 10 to 20% per year had only slight effects on the recovery of Average Annual Costs. Increases in fossil-fuel prices and the necessity to pay for pomace disposal reduced the cost-recovery period for all systems, making some systems feasible for small processors. 39 references, 13 figures, 10 tables.

Data for modern boilers used in co-combustion; Moderna panndata inom samfoerbraenning

Energy Technology Data Exchange (ETDEWEB)

Thorson, Ola [S.E.P. Scandinavian Energy Project AB, Goeteborg (Sweden)

2004-04-01

This project is a survey and a description of today's technical status and future development trends in the field of co-combustion. The survey is done from an energy production company's point of view and two technical questions have been studied; the possibilities for high steam data and the possibilities for a wide load range. These parameters are limited by the corrosive properties of the fuel and the environmental requirements in the EU directive for combustion of waste. In the report following issues are discussed: Examples of and experiences from co-combustion plants and plants that combust problematic fuels and have high steam data. A future prospect of high steam data in co-combustion plants by the usage of modern technical solutions and a description of these solutions. Important research and development results from combustion of problematic fuels in combination with high steam data. Choice of firing technology, boiler design and auxiliary systems and its affection on the load range in a boiler for co-combustion. A literature survey has been done to get the latest results from combustion of problematic fuels. Then a number of interesting plants have been identified and facts about them have been collected by contacts with plant owners, suppliers and professional researchers and also through publications. The report shows that Sweden, Finland and Denmark are in the front line of using high steam data for co-combustion of biomass and waste fuels. There are/have been problems with superheater corrosion in many of these plants but a number of ways how to handle high steam data have been identified: Adjust the fuel mix or add additives; Use high alloy materials; Consider the final super heater as a part that is worn out by time; Place the final super heater in the particle loop seal/sand locker; Use an external separate fired super heater; Gasification and then co-combustion of the pyrolysis gas in a conventional existing boiler; Place the

Solved and unsolved problems in boiler systems. Learning from accidents

International Nuclear Information System (INIS)

Ozawa, Mamoru

2000-01-01

This paper begins with a brief review on the similarity law of conventional fossil-fuel-fired boilers. The concept is based on the fact that the heat release due to combustion in the furnace is restricted by the furnace volume but the heat absorption is restricted by the heat transfer surface area. This means that a small-capacity boiler has relatively high specific furnace heat release rate, about 10 MW/m 3 , and on the contrary a large-capacity boiler has lower value. The surface-heat-flux limit is mainly dominated by the CHF inside the water-wall tubes of the boiler furnace, about 350 kW/m 2 . This heat-flux limit is almost the same order independently on the capacity of boilers. For the safety of water-walls, it is essential to retain suitable water circulation, i.e. circulation ratio and velocity of water. This principle is a common knowledge of boiler designer, but actual situation is not the case. Newly designed boilers often suffer from similar accidents, especially burnout due to circulation problems. This paper demonstrates recent accidents encountered in practical boilers, and raises problems of rather classical but important two-phase flow and heat transfer. (author)

Three-dimensional computer simulation for combustion and NO{sub x} emission in a grate fired boiler at Baeckhamars, Sweden. Technical report[(Baeckhammars Bruk)

Energy Technology Data Exchange (ETDEWEB)

Dong Wei [Royal Inst. of Tech., Stockholm (Sweden). Dept. of Metallurgy

2000-05-01

This report describes the fundament of mathematical modeling for the grate fired boilers in Part A, and presents the results from the numerical simulations for the flow pattern, combustion and NO{sub x} emission in the Baeckhammars grate fired boiler in Part B. The simulated boiler is equipped with a new secondary air supply system called Ecotube. The objective of this project is to develop and experimentally verify tools for computer simulations of solid biomass fuel combustion processes in a grate fired boiler. The work focuses on the numerical simulation using CFD technique and development of a NO{sub x} post processor. The unstructured mesh technique also has been used to discretize the boiler. An unstructured grid with total 284399 tetrahedral cells describes the three dimensional geometry and is used for flow field and combustion simulations. In order to simulate the combustion process in the boiler, a simplified grate bed model -- black-box bed model is used, which is based on the balance analysis of mass and energy on the grate bed and needless to consider any detailed and very difficult dynamic processes which have not been valuable by mathematical modeling on the grate bed yet. Therefore, it is quite convenient for industrial applications. In this work, both the cyanide route and the ammonia route for modeling the fuel containing nitrogen NO{sub x} are developed, and the former has been used to predict the NO generation in Baeckhammars bark boiler. Two 3D cases corresponding to 15 MW and 11 MW output thermal power respectively are simulated in detail. Results show that a new air supply system called Ecotube gives a considerably more uniform velocity, temperature and concentration distribution from the secondary air tubes to the upper part of the furnace. The upper furnace works almost as a 'plug flow reactor' which gives sufficient residence time for CO conversion and low NO{sub x} emission. The calculations of flow and mixing patterns in the

Fouling control in biomass boilers

Energy Technology Data Exchange (ETDEWEB)

Romeo, Luis M.; Gareta, Raquel [Centro de Investigacion de Recursos y Consumos Energeticos (CIRCE), Universidad de Zaragoza, Centro Politecnico Superior, Maria de Luna, 3, 50018 Zaragoza (Spain)

2009-05-15

One of the important challenges for biomass combustion in industrial applications is the fouling tendency and how it affects to the boiler performance. The classical approach for this question is to activate sootblowing cycles with different strategies to clean the boiler (one per shift, one each six hours..). Nevertheless, it has been often reported no effect on boiler fouling or an excessive steam consumption for sootblowing. This paper illustrates the methodology and the application to select the adequate time for activating sootblowing in an industrial biomass boiler. The outcome is a control strategy developed with artificial intelligence (Neural Network and Fuzzy Logic Expert System) for optimizing the biomass boiler cleaning and maximizing heat transfer along the time. Results from an optimize sootblowing schedule show savings up to 12 GWh/year in the case-study biomass boiler. Extra steam generation produces an average increase of turbine power output of 3.5%. (author)

Structured Mathematical Modeling of Industrial Boiler

OpenAIRE

Aziz, Abdullah Nur; Nazaruddin, Yul Yunazwin; Siregar, Parsaulian; Bindar, Yazid

2014-01-01

As a major utility system in industry, boilers consume a large portion of the total energy and costs. Significant reduction of boiler cost operation can be gained through improvements in efficiency. In accomplishing such a goal, an adequate dynamic model that comprehensively reflects boiler characteristics is required. This paper outlines the idea of developing a mathematical model of a water-tube industrial boiler based on first principles guided by the bond graph method in its derivation. T...

Analytical evaluation of energy efficiency potential enhancement of heat-generating units by flow variation in the boiler circuit

Directory of Open Access Journals (Sweden)

Artamonov Pavel A.

2017-01-01

Full Text Available Three-dimensional models of the most common boiler schemes are developed and the hydraulic characteristic of each scheme is built. The calculation results of the main technical and economic indicators of the schemes are done. They are energy, metal consumption, capital costs and operating costs. According to the results of the analysis, there is a technical solution to reduce the energy consumption of the boiler circuit pumping equipment. The complex evaluation of the options in the context of the boiler manufacturer and operation is made, the investment attractiveness is calculated.

Discussion on Boiler Efficiency Correction Method with Low Temperature Economizer-Air Heater System

Science.gov (United States)

Ke, Liu; Xing-sen, Yang; Fan-jun, Hou; Zhi-hong, Hu

2017-05-01

This paper pointed out that it is wrong to take the outlet flue gas temperature of low temperature economizer as exhaust gas temperature in boiler efficiency calculation based on GB10184-1988. What’s more, this paper proposed a new correction method, which decomposed low temperature economizer-air heater system into two hypothetical parts of air preheater and pre condensed water heater and take the outlet equivalent gas temperature of air preheater as exhaust gas temperature in boiler efficiency calculation. This method makes the boiler efficiency calculation more concise, with no air heater correction. It has a positive reference value to deal with this kind of problem correctly.

Evaluation of a flue gas driven open absorption system for heat and water recovery from fossil fuel boilers

International Nuclear Information System (INIS)

Wang, Zhenying; Zhang, Xiaoyue; Li, Zhen

2016-01-01

Highlights: • Flue gas driven open absorption system that efficiently recovers total heat. • Efficient heat and water recovery for various kinds of fossil fuel boilers. • Heat and water recovery efficiencies increase with moisture content of flue gas. • Temperature requirements for district heat supply and domestic hot water were met. • Experimental system surpasses conventional condensing system in total heat recovery. - Abstract: This paper presents an open absorption system for total heat recovery from fossil fuel boilers using the high temperature flue gas as the regeneration heat source. In this system, liquid desiccant serves as the recycling medium, which absorbs waste heat and moisture contained in the low temperature flue gas in the packed tower and then regenerates in the regenerator by the high temperature flue gas. Water vapor generated in the regenerator gets condensed after releasing heat to the heating water system and the condensing water also gets recycled. The return water collects heat from the solution water heat exchanger, the flue gas water heat exchanger and the condenser respectively and is then used for district heating. Driven by the vapor pressure difference between high humidity flue gas and the liquid desiccant, the heat recovery efficiency of the system is not limited by the dew point of the flue gas, enabling a warmer water to be heated up than the conventional condensing boiler. The performance of this system was analyzed theoretically and experimentally and the results showed that the system operated well for both district heat supply and domestic hot water supply. The system efficiency increased with the moisture content of flue gas and the total heat recovery was about 8.5%, 17.2%, 21.2%, and 9.2% higher than the conventional condensing system in the case of coal fired boiler, fuel oil boiler, natural gas boiler, and coke oven gas boiler, respectively.

Installations of SNCR on bark-fired boilers

International Nuclear Information System (INIS)

Hjalmarsson, A.K.; Hedin, K.; Andersson, Lars

1997-01-01

Experience has been collected from the twelve bark-fired boilers in Sweden with selective non catalytic reduction (SNCR) installations to reduce emissions of nitrogen oxides. Most of the boilers have slope grates, but there are also two boilers with cyclone ovens and two fluidized bed boilers. In addition to oil there are also possibilities to burn other fuel types in most boilers, such as sludge from different parts of the pulp and paper mills, saw dust and wood chips. The SNCR installations seems in general to be of simple design. In most installations the injection nozzles are located in existing holes in the boiler walls. The availability is reported to be good from several of the SNCR installations. There has been tube leakage in several boilers. The urea system has resulted in corrosion and in clogging of one oil burner. This incident has resulted in a decision not to use SNCR system with the present design of the system. The fuel has also caused operational problems with the SNCR system in several of the installations due to variations in the moisture content and often high moisture content in bark and sludge, causing temperature variations. The availability is presented to be high for the SNCR system at several of the plants, in two of them about 90 %. The results in NO x reduction vary between the installations depending on boiler, fuel and operation. The emissions are between 45 and 100 mg NO 2 /MJ fuel input and the NO x reduction rates are in most installations between 30 and 40 %, the lowest 20 and the highest 70 %. 13 figs, 3 tabs

Biomass boiler energy conversion system analysis with the aid of exergy-based methods

International Nuclear Information System (INIS)

Li, Changchun; Gillum, Craig; Toupin, Kevin; Donaldson, Burl

2015-01-01

Highlights: • Conventional exergy analysis and advanced exergy analysis are performed. • The combustion process dominates the exergy destruction. • Increase excess air will decrease the overall boiler exergy efficiency. • Increase the SH temperatures will increase the overall boiler exergy efficiency. • The avoidable exergy destructions in the air heaters are very small. - Abstract: The objective of this paper is to establish a theoretical framework for the exergy analysis and advanced exergy analysis of a real biomass boiler. These analyses can be used for both the diagnosis and optimization of a biomass boiler as well as for the design of a new biomass boiler. Conventional exergy analysis is performed to recognize the source(s) of inefficiency and irreversibility and identify exergy destruction in different components of the biomass boiler. An advanced exergy analysis is performed to provide comprehensive information about the avoidable exergy destruction and real fuel-saving potential for each component, as well as the overall system. Sensitivity studies of several design parameters including the excess air, biomass moisture and steam parameters were evaluated. The results show that the maximum exergy destruction occurs in the combustion process, followed by the Water Walls (WW) & Radiant Superheater (RSH) and the Low Temperature Superheater (LTSH). The fuel-saving and exergy efficiency improvement strategies for different components are discussed in this paper

Dynamic simulation of a circulating fluidized bed boiler system part I: Description of the dynamic system and transient behavior of sub-models

International Nuclear Information System (INIS)

Kim, Seong Il; Choi, Sang Min; Yang, Jong In

2016-01-01

Dynamic performance simulation of a CFB boiler in a commercial-scale power plant is reported. The boiler system was modeled by a finite number of heat exchanger units, which are sub-grouped into the gas-solid circulation loop, the water-steam circulation loop, and the inter-connected heat exchangers blocks of the boiler. This dynamic model is an extension from the previously reported performance simulation model, which was designed to simulate static performance of the same power plant, where heat and mass for each of the heat exchanger units were balanced for the inter-connected heat exchanger network among the fuel combustion system and the water-steam system. Dynamic performance simulation was achieved by calculating the incremental difference from the previous time step, and progressing for the next time step. Additional discretization of the heat exchanger blocks was necessary to accommodate the dynamic response of the water evaporation and natural circulation as well as the transient response of the metal temperature of the heat exchanger elements. Presentation of the simulation modeling is organized into two parts; system configuration of the model plant and the general approach of the simulation are presented along with the transient behavior of the sub-models in Part I. Dynamic sub-models were integrated in terms of the mass flow and the heat transfer for simulating the CFB boiler system. Dynamic simulation for the open loop response was performed to check the integrated system of the water-steam loop and the solid-gas loop of the total boiler system. Simulation of the total boiler system which includes the closed-loop control system blocks is presented in the following Part II

Dynamic simulation of a circulating fluidized bed boiler system part I: Description of the dynamic system and transient behavior of sub-models

Energy Technology Data Exchange (ETDEWEB)

Kim, Seong Il; Choi, Sang Min; Yang, Jong In [Dept. of Mechanical Engineering, Korea Advanced Institute of Science and Technology, Daejeon (Korea, Republic of)

2016-12-15

Dynamic performance simulation of a CFB boiler in a commercial-scale power plant is reported. The boiler system was modeled by a finite number of heat exchanger units, which are sub-grouped into the gas-solid circulation loop, the water-steam circulation loop, and the inter-connected heat exchangers blocks of the boiler. This dynamic model is an extension from the previously reported performance simulation model, which was designed to simulate static performance of the same power plant, where heat and mass for each of the heat exchanger units were balanced for the inter-connected heat exchanger network among the fuel combustion system and the water-steam system. Dynamic performance simulation was achieved by calculating the incremental difference from the previous time step, and progressing for the next time step. Additional discretization of the heat exchanger blocks was necessary to accommodate the dynamic response of the water evaporation and natural circulation as well as the transient response of the metal temperature of the heat exchanger elements. Presentation of the simulation modeling is organized into two parts; system configuration of the model plant and the general approach of the simulation are presented along with the transient behavior of the sub-models in Part I. Dynamic sub-models were integrated in terms of the mass flow and the heat transfer for simulating the CFB boiler system. Dynamic simulation for the open loop response was performed to check the integrated system of the water-steam loop and the solid-gas loop of the total boiler system. Simulation of the total boiler system which includes the closed-loop control system blocks is presented in the following Part II.

Biomass boiler still best choice

International Nuclear Information System (INIS)

Wallace, Paula

2014-01-01

boiler, the running costs would be cheaper. This would result in significantly lower costs over a 10-year period. Biomass also has a superior environmental profile. The new Binder 650kW boiler, supplied by Living Energy, runs on dry woodchip, with the ideal moisture content being 20-30%. The long-term source of wood chip is pine sourced from local forestry activities. Council has considered using untreated urban timber waste collected at its transfer station and may conduct a trial in the future. Even if the trial is successful this would only supplement the main source of feedstock. The Binder boiler has automatic ash removal, which significantly reduces the maintenance cost on the previous system, which had to have ash manually removed three times a week on average. The ash is taken to a composter just north of Mount Gambier; mixed with other feedstock and turned into compost. The biomass boiler saves approximately 58 tonnes of greenhouse emissions per year. Due to the efficiency of the boiler, and the low moisture content of the wood chip, no smoke is produced, and only negligible particulates. “The trees that the biomass is sourced from are regrown and so the fuel source is essentially carbon neutral, as opposed to gas, which is a fossil fuel source,” said Izzard. “The biomass boiler is very efficient, up to 90%. It is more cost effective to run and has less environmental impact than coal-fired electricity.” The main disadvantage with this kind of biomass system is that it requires more human input than a straight gas system. With the latter, the fuel is piped in and the system runs mostly automatically, needing little human input. With a biomass system, the trees need to be harvested and chipped (which, in most situations will be occurring regardless, wood chips are simply purchased that were going to be made anyway), the chip needs to be stored (unless they can be made on demand, but for smaller systems this is unlikely to be cost effective), and it needs

An acoustic pyrometer system for tomographic thermal imaging in power plant boilers

OpenAIRE

Bramanti, Mauro; Gray, Antoinia; Pasini, Sauro; Salerno, Emanuele; Tonazzini, Anna

1994-01-01

The paper presents an acoustic pyrometry method for the reconstruction of temperature maps inside power plant boilers. It is based on measuring times-of-flight of acoustic waves along a number of straight paths in a cross-section of the boiler; via an integral relationship, these times depend on the temperature of the gaseous medium along the paths. On this basis, 2D temperature maps can be reconstructed using" suitable inversion techniques. The structure of a particular 'system for the measu...

Management of energy-save and environment on the boiler system

International Nuclear Information System (INIS)

Ishiyama, Toru; Asano, Naoki; Kawasaki, Ichio

2010-02-01

Tokai Utility Center (TUC) is the facility that products and feeds steam for Tokai Reprocessing Plant (TRP), Plutonium Fuel Production Facility (PFPF), etc. The boiler system needs the management based on the law of 'Industrial safety and Health Act' and 'Act on the Regulation of Nuclear Source Material, Nuclear Fuel Material and Reactors'. In this situation, activity of preservation of environment and energy-save are carried out by means of the improvement of steam generation process and the change of additive to water. Quality assurance procedure has been applied in order to improve the boiler operation continuously. This report describes about various activities of the management, the environment, the energy-saving, and a future action. (author)

Optimizing the Integrated Design of Boilers - Simulation

DEFF Research Database (Denmark)

Sørensen, K.; Karstensen, C.; Condra, T.

2004-01-01

Boilers can be considered as consisting of three main components: (i) the pressure part, (ii) the burner and (iii) the control system. To be able to develop the boilers of the future (i.e. the boilers with the lowest emissions, the highest efciency, the best dynamic performance etc.) it is import...

Inception report and gap analysis. Boiler inspection

Energy Technology Data Exchange (ETDEWEB)

NONE

2004-06-01

This inception and gap analysis report on boilers in Latvia, has been prepared in the framework of the 'Implementation of the EU directive on energy performance of buildings: development of the Latvian Scheme for energy auditing of building and inspection of boilers'. The report is the basis for the establishment of training of boiler inspectors; it develops a gap analysis for better understanding and estimating the number of installations in Latvia and develops suggestions for the institutional set up. In particular includes information on existing standard and regulation on boiler, suggestion for the content of the training material of experts for boiler inspections and a syllabus of the training course. A specific section is dedicated to the suggestion for certification system of trained boiler inspectors. (au)

CHP Integrated with Burners for Packaged Boilers

Energy Technology Data Exchange (ETDEWEB)

Castaldini, Carlo; Darby, Eric

2013-09-30

The objective of this project was to engineer, design, fabricate, and field demonstrate a Boiler Burner Energy System Technology (BBEST) that integrates a low-cost, clean burning, gas-fired simple-cycle (unrecuperated) 100 kWe (net) microturbine (SCMT) with a new ultra low-NOx gas-fired burner (ULNB) into one compact Combined Heat and Power (CHP) product that can be retrofit on new and existing industrial and commercial boilers in place of conventional burners. The Scope of Work for this project was segmented into two principal phases: (Phase I) Hardware development, assembly and pre-test and (Phase II) Field installation and demonstration testing. Phase I was divided into five technical tasks (Task 2 to 6). These tasks covered the engineering, design, fabrication, testing and optimization of each key component of the CHP system principally, ULNB, SCMT, assembly BBEST CHP package, and integrated controls. Phase I work culminated with the laboratory testing of the completed BBEST assembly prior to shipment for field installation and demonstration. Phase II consisted of two remaining technical tasks (Task 7 and 8), which focused on the installation, startup, and field verification tests at a pre-selected industrial plant to document performance and attainment of all project objectives. Technical direction and administration was under the management of CMCE, Inc. Altex Technologies Corporation lead the design, assembly and testing of the system. Field demonstration was supported by Leva Energy, the commercialization firm founded by executives at CMCE and Altex. Leva Energy has applied for patent protection on the BBEST process under the trade name of Power Burner and holds the license for the burner currently used in the product. The commercial term Power Burner is used throughout this report to refer to the BBEST technology proposed for this project. The project was co-funded by the California Energy Commission and the Southern California Gas Company (SCG), a

A novel direct-fired porous-medium boiler

Science.gov (United States)

Prasartkaew, Boonrit

2018-01-01

Nowadays, power and heat generation systems pay an important role in all economic sectors. These systems are mainly based on combustion reaction and operated under the second law of thermodynamics. A conventional boilers, a main component of heat and power generators, have thermal efficiency in the range of 70 to 85%, mainly owing to they have flue gas heat loss. This paper proposes a novel type of boiler, called a Direct-fired Porous-medium Boiler (DPB). Due to being operated without flue gas heat loss, its thermal efficiency cloud be approximately close to 100%. The steam produced from the proposed boiler; however, is not pure water steam. It is the composite gases of steam and combustion-product-gases. This paper aims at presenting the working concept and reporting the experimental results on the performance of the proposed boiler. The experiments of various operating parameters were performed and collected data were used for the performance analysis. The experimental results demonstrated that the proposed boiler can be operated as well as the conceptual design and then it is promising. It can be possibly further developed to be a high efficiency boiler by means of reducing or suppressing the surface heat loss with better insulator and/or refractory lined.

Super Boiler: First Generation, Ultra-High Efficiency Firetube Boiler

Energy Technology Data Exchange (ETDEWEB)

None

2006-06-01

This factsheet describes a research project whose goal is to develop and demonstrate a first-generation ultra-high-efficiency, ultra-low emissions, compact gas-fired package boiler (Super Boiler), and formulate a long-range RD&D plan for advanced boiler technology out to the year 2020.

Life extension of boilers using weld overlay protection

Energy Technology Data Exchange (ETDEWEB)

Lai, G; Hulsizer, P [Welding Services Inc., Norcross, GA (United States); Brooks, R [Welding Services Inc., Welding Services Europe, Spijkenisse (Netherlands)

1999-12-31

The presentation describes the status of modern weld overlay technology for refurbishment, upgrading and life extension of boilers. The approaches to life extension of boilers include field overlay application, shop-fabricated panels for replacement of the worn, corroded waterwall and shop-fabricated overlay tubing for replacement of individual tubes in superheaters, generating banks and other areas. The characteristics of weld overlay products are briefly described. Also discussed are successful applications of various corrosion-resistant overlays for life extension of boiler tubes in waste-to-energy boilers, coal-fired boilers and chemical recovery boilers. Types of corrosion and selection of weld overlay alloys in these systems are also discussed. (orig.) 14 refs.

Life extension of boilers using weld overlay protection

Energy Technology Data Exchange (ETDEWEB)

Lai, G.; Hulsizer, P. [Welding Services Inc., Norcross, GA (United States); Brooks, R. [Welding Services Inc., Welding Services Europe, Spijkenisse (Netherlands)

1998-12-31

The presentation describes the status of modern weld overlay technology for refurbishment, upgrading and life extension of boilers. The approaches to life extension of boilers include field overlay application, shop-fabricated panels for replacement of the worn, corroded waterwall and shop-fabricated overlay tubing for replacement of individual tubes in superheaters, generating banks and other areas. The characteristics of weld overlay products are briefly described. Also discussed are successful applications of various corrosion-resistant overlays for life extension of boiler tubes in waste-to-energy boilers, coal-fired boilers and chemical recovery boilers. Types of corrosion and selection of weld overlay alloys in these systems are also discussed. (orig.) 14 refs.

Inception report and gap analysis. Boiler inspection

Energy Technology Data Exchange (ETDEWEB)

NONE

2004-06-01

This inception and gap analysis report on boilers in Latvia, has been prepared in the framework of the 'Implementation of the EU directive on energy performance of buildings: development of the Latvian Scheme for energy auditing of building and inspection of boilers'. The report is the basis for the establishment of training of boiler inspectors; it develops a gap analysis for better understanding and estimating the number of installations in Latvia and develops suggestions for the institutional set up. In particular includes information on existing standard and regulation on boiler, suggestion for the content of the training material of experts for boiler inspections and a syllabus of the training course. A specific section is dedicated to the suggestion for certification system of trained boiler inspectors. (au)

Boiler plants completed in record time

International Nuclear Information System (INIS)

Anon.

2001-01-01

Bubbling fluidised bed (BFB) combustion has steadily increased its share of the boiler market in recent years, particularly in the Nordic region, where it is particularly well-suited to handling the high moisture content biofuels produced and used by the forest products industry. Foster Wheeler is the world's leading supplier of fluidised bed combustion technology. Over 200 of the more than 300 fluidised bed boilers supplied by the company are circulating fluidised bed (CFB) designs, a market in which Foster Wheeler has more than a 40% share. Foster Wheeler Energia Oy supplied the Myllykoski project at Anjalankoski with a fluidised bed boiler, auxiliary steam boilers, and flue gas scrubber systems

Ultra-Supercritical Pressure CFB Boiler Conceptual Design Study

Energy Technology Data Exchange (ETDEWEB)

Zhen Fan; Steve Goidich; Archie Robertson; Song Wu

2006-06-30

Electric utility interest in supercritical pressure steam cycles has revived in the United States after waning in the 1980s. Since supercritical cycles yield higher plant efficiencies than subcritical plants along with a proportional reduction in traditional stack gas pollutants and CO{sub 2} release rates, the interest is to pursue even more advanced steam conditions. The advantages of supercritical (SC) and ultra supercritical (USC) pressure steam conditions have been demonstrated in the high gas temperature, high heat flux environment of large pulverized coal-fired (PC) boilers. Interest in circulating fluidized bed (CFB) combustion, as an alternative to PC combustion, has been steadily increasing. Although CFB boilers as large as 300 MWe are now in operation, they are drum type, subcritical pressure units. With their sizes being much smaller than and their combustion temperatures much lower than those of PC boilers (300 MWe versus 1,000 MWe and 1600 F versus 3500 F), a conceptual design study was conducted herein to investigate the technical feasibility and economics of USC CFB boilers. The conceptual study was conducted at 400 MWe and 800 MWe nominal plant sizes with high sulfur Illinois No. 6 coal used as the fuel. The USC CFB plants had higher heating value efficiencies of 40.6 and 41.3 percent respectively and their CFB boilers, which reflect conventional design practices, can be built without the need for an R&D effort. Assuming construction at a generic Ohio River Valley site with union labor, total plant costs in January 2006 dollars were estimated to be $1,551/kW and $1,244/kW with costs of electricity of $52.21/MWhr and $44.08/MWhr, respectively. Based on the above, this study has shown that large USC CFB boilers are feasible and that they can operate with performance and costs that are competitive with comparable USC PC boilers.

Correction of Pressure Drop in Steam and Water System in Performance Test of Boiler

Science.gov (United States)

Liu, Jinglong; Zhao, Xianqiao; Hou, Fanjun; Wu, Xiaowu; Wang, Feng; Hu, Zhihong; Yang, Xinsen

2018-01-01

Steam and water pressure drop is one of the most important characteristics in the boiler performance test. As the measuring points are not in the guaranteed position and the test condition fluctuation exsits, the pressure drop test of steam and water system has the deviation of measuring point position and the deviation of test running parameter. In order to get accurate pressure drop of steam and water system, the corresponding correction should be carried out. This paper introduces the correction method of steam and water pressure drop in boiler performance test.

Characterization of Oxy-combustion Impacts in Existing Coal-fired Boilers

Energy Technology Data Exchange (ETDEWEB)

Adams, Bradley [Univ. of Utah, Salt Lake City, UT (United States); Davis, Kevin [Univ. of Utah, Salt Lake City, UT (United States); Senior, Constance [Univ. of Utah, Salt Lake City, UT (United States); Shim, Hong Shim [Univ. of Utah, Salt Lake City, UT (United States); Otten, Brydger Van [Univ. of Utah, Salt Lake City, UT (United States); Fry, Andrew [Univ. of Utah, Salt Lake City, UT (United States); Wendt, Jost [Univ. of Utah, Salt Lake City, UT (United States); Eddings, Eric [Univ. of Utah, Salt Lake City, UT (United States); Paschedag, Alan [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Shaddix, Christopher [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Cox, William [Brigham Young Univ., Provo, UT (United States); Tree, Dale [Brigham Young Univ., Provo, UT (United States)

2013-09-30

) Assessment of oxy-combustion impacts in two full-scale coal-fired utility boiler retrofits based on computational fluid dynamics (CFD) modeling of air-fired and oxygen-fired operation. This research determined that it is technically feasible to retrofit the combustion system in an air-fired boiler for oxy-fired operation. The impacts of CO{sub 2} flue gas recycle and burner design on flame characteristics (burnout, NO{sub x}, SO{sub x}, mercury and fine particle emissions, heat transfer) and operational concerns (fouling, slagging and corrosion) were minimal, with the exception of high sulfur levels resulting from untreated flue gas recycle with medium and high-sulfur coals. This work focused on combustion in the radiant and convective sections of the boiler and did not address boiler system integration issues, plant efficiencies, impacts on downstream air pollution control devices, or CO{sub 2} capture and compression. The experimental data, oxy-firing system principles and oxy-combustion process mechanisms provided by this work can be used by electric utilities, boiler OEMs, equipment suppliers, design firms, software vendors, consultants and government agencies to assess retrofit applications of oxy-combustion technologies to existing boilers and to guide development of new designs.

Condensing gas boilers for energy efficiency and reduction of CO2 and NOx

International Nuclear Information System (INIS)

Stewardson, E.

1994-01-01

The objectives of the study are: 1) to demonstrate the effectiveness of condensing gas boiler hot water system in reducing energy costs and pollution; 2) to illustrate the importance of marketing this technology to uninformed end users. The development of condensing boilers in the European Community, the materials used, product designs, key performance measures, and the types of applications suited to these products are outlined. Using calculations from a body of work produced by the Chartered Institute of Building Service Engineers in Britain, it is demonstrated how seasonal efficiency differs from combustion efficiency, and how the added capital cost for these boilers may be recovered within an acceptable commercial pay back period from fuel cost savings. Applying current NO x and CO 2 information from a body of the CE Technical Committees, the author show how these products can reduce pollution levels both from CO 2 and NO x . An example of marketing these products to a largely uninformed end user customer market is cited. 2 refs., 3 tabs., 12 figs. (orig.)

The Technology Introduction of Chain Boiler Energy Conservation Transformation

Science.gov (United States)

Li, Henan; Liu, Xiwen; Yuan, Hong; Lin, Jiadai; Zhang, Yu

2017-12-01

Introduced the present status of chain boiler efficiency is low, the system analysis of the chain boiler optimization and upgrading of technology, for the whole progress of chain boiler to provide some ideas and reference.

Recovery Act: Oxy-Combustion Technology Development for Industrial-Scale Boiler Applications

Energy Technology Data Exchange (ETDEWEB)

Levasseur, Armand

2014-01-01

This Topical Report outlines guidelines and key considerations for design and operation of pulverized coal-fired boilers for oxy-combustion. The scope addressed includes only the boiler island, not the entire oxy-fired CO{sub 2} capture plant. These guidelines are primarily developed for tangential-fired boilers and focus on designs capable of dual air and oxy-fired operation. The guidelines and considerations discussed are applicable to both new units and existing boiler retrofits. These guidelines are largely based on the findings from the extensive 15 MW{sub th} pilot testing and design efforts conducted under this project. A summary level description is provided for each major aspect of boiler design impacted by oxy-combustion, and key considerations are discussed for broader application to different utility and industrial designs. Guidelines address the boiler system arrangement, firing system, boiler thermal design, ducting, materials, control system, and other key systems.

Boiler tube failure prevention in fossil fired boilers

International Nuclear Information System (INIS)

Townsend, R.D.

1993-01-01

It is the common experience of power generating companies worldwide that the main causes of forced outages on power plant are those due to boiler tube failures on fossil units. The main reason for the large number of failures are the severe environmental conditions in fossil boilers as the effects of stress, temperature, temperature gradients, corrosion, erosion and vibration combine to produce degradation of the tube steel. Corrosion by oxidation, by combustion products and by impure boiler water can significantly reduce the tube wall thickness and result in failure of a tube many years before its designed service life. Errors can also occur in the design manufacturer, storage, operation, and maintenance of boiler tubing and the wrong material installed in a critical location can lead to premature failure. Altogether, experts in the US and UK, from many different disciplines, have identified seven broad categories of boiler tube failure mechanisms. 1 tab., 2 figs

Husk energy for boilers and furnaces

Energy Technology Data Exchange (ETDEWEB)

Deven, M.

1985-10-01

In view of the technical feasibility and economic viability, industries located in rice, coconut, and cotton growing areas, can easily switch over from oil/coal fired furnace/boilers to husk fired ones and thereby effect fuel economy. The banks and financial institutions will readily agree to provide finance as per directions of the governments and in some cases they also offer subsidy for development and utilization of energy saving devices.

Electrical design requirements for electrode boilers for nuclear plants

International Nuclear Information System (INIS)

Kempker, M.J.

1979-01-01

Medium-voltage steam electrode boilers, in the 20- to 50-MW range, have become an attractive alternative to comparable fossil-fueled boilers as a source of auxiliary steam during the startup and normal shutdown of nuclear power plants. The electrode boiler represents a favorable option because of environmental, fire protection, and licensing considerations. However, this electrical option brings some difficult design problems for which solutions are required in order to integrate the electrode boiler into the plant low resistance grounded power system. These considerations include the effects of an unbalanced electrode boiler on the performance of polyphase induction motors, boiler grounding for personnel safety, boiler neutral grounding, and ground relaying

Early tube leak detection system for steam boiler at KEV power plant

Directory of Open Access Journals (Sweden)

Ismail Firas B.

2016-01-01

Full Text Available Tube leakage in boilers has been a major contribution to trips which eventually leads to power plant shut downs. Training of network and developing artificial neural network (ANN models are essential in fault detection in critically large systems. This research focusses on the ANN modelling through training and validation of real data acquired from a sub-critical boiler unit. The artificial neural network (ANN was used to develop a compatible model and to evaluate the working properties and behaviour of boiler. The training and validation of real data has been applied using the feed-forward with back-propagation (BP. The right combination of number of neurons, number of hidden layers, training algorithms and training functions was run to achieve the best ANN model with lowest error. The ANN was trained and validated using real site data acquired from a coal fired power plant in Malaysia. The results showed that the Neural Network (NN with one hidden layers performed better than two hidden layer using feed-forward back-propagation network. The outcome from this study give us the best ANN model which eventually allows for early detection of boiler tube leakages, and forecast of a trip before the real shutdown. This will eventually reduce shutdowns in power plants.

Field Test of Boiler Primary Loop Temperature Controller

Energy Technology Data Exchange (ETDEWEB)

Glanville, P.; Rowley, P.; Schroeder, D.; Brand, L.

2014-09-01

Beyond these initial system efficiency upgrades are an emerging class of Advanced Load Monitoring (ALM) aftermarket controllers that dynamically respond to the boiler load, with claims of 10% to 30% of fuel savings over a heating season. For hydronic boilers specifically, these devices perform load monitoring, with continuous measurement of supply and in some cases return water temperatures. Energy savings from these ALM controllers are derived from dynamic management of the boiler differential, where a microprocessor with memory of past boiler cycles prevents the boiler from firing for a period of time, to limit cycling losses and inefficient operation during perceived low load conditions. These differ from OTR controllers, which vary boiler setpoint temperatures with ambient conditions while maintaining a fixed differential. PARR installed and monitored the performance of one type of ALM controller, the M2G from Greffen Systems, at multifamily sites in the city of Chicago and its suburb Cary, IL, both with existing OTR control. Results show that energy savings depend on the degree to which boilers are over-sized for their load, represented by cycling rates. Also savings vary over the heating season with cycling rates, with greater savings observed in shoulder months. Over the monitoring period, over-sized boilers at one site showed reductions in cycling and energy consumption in line with prior laboratory studies, while less over-sized boilers at another site showed muted savings.

Optimisation of Marine Boilers using Model-based Multivariable Control

DEFF Research Database (Denmark)

Solberg, Brian

Traditionally, marine boilers have been controlled using classical single loop controllers. To optimise marine boiler performance, reduce new installation time and minimise the physical dimensions of these large steel constructions, a more comprehensive and coherent control strategy is needed....... This research deals with the application of advanced control to a specific class of marine boilers combining well-known design methods for multivariable systems. This thesis presents contributions for modelling and control of the one-pass smoke tube marine boilers as well as for hybrid systems control. Much...... of the focus has been directed towards water level control which is complicated by the nature of the disturbances acting on the system as well as by low frequency sensor noise. This focus was motivated by an estimated large potential to minimise the boiler geometry by reducing water level fluctuations...

MULTIPLE LINEAR REGRESSION ANALYSIS FOR PREDICTION OF BOILER LOSSES AND BOILER EFFICIENCY

OpenAIRE

Chayalakshmi C.L

2018-01-01

MULTIPLE LINEAR REGRESSION ANALYSIS FOR PREDICTION OF BOILER LOSSES AND BOILER EFFICIENCY ABSTRACT Calculation of boiler efficiency is essential if its parameters need to be controlled for either maintaining or enhancing its efficiency. But determination of boiler efficiency using conventional method is time consuming and very expensive. Hence, it is not recommended to find boiler efficiency frequently. The work presented in this paper deals with establishing the statistical mo...

Possibilities of an efficient noise damping in the large gas-fueled boilers

International Nuclear Information System (INIS)

1994-01-01

This report describes a series of tests with the objective to develop a technique for active control, and suppression of unstable conditions of combustion in gas-fired boiler systems. The primary target group for this report are persons within the energy sector, including especially users of natural gas. Focus has been given more to the practical possibilities and limitations than to complicated acoustical theory. The technical background for this work is constituted by the latest innovations within active noise cancelling methods for low frequent noise in channel- and pipe shaped systems, such as heating-, air-and exhaust systems. The fundamental idea has been to implement already functioning and commercial available systems for active noise cancellation in an modified setup to a gasfired boiler system. A few examples of similar attempts are given. Latest a relatively successful example of actively controlling an unstable combustion in a channel shaped burner system (CNRS Paris 1993). The conclusion of the project is anyway, that unstable combustion in larger gasfired boilers can not be controlled by the active methods and systems known today. The reasons for this are: the flame and thus the noise source are distributed in space, the acoustical wave-propagation in the combustion chamber is complex and with low damping, several loops for unstable combustion are possible. Within this project special sensors for high temperatures are developed, e.g.: probe microphones, high temperature turbulence screens and a system for measuring of the variations in UV-light emission form the flame. These systems are applicable also for more 'traditional active noise cancellation' of low-frequent noise in exhaust pipes and chimneys. (au)

DBSSP - A computer program for simulation of controlled circulation boiler and natural circulation boiler start up behavior

International Nuclear Information System (INIS)

Li Bin; Chen Tingkuan; Yang Dong

2005-01-01

In this paper, a computer program, Drum Boiler Start-up Simulation Program (DBSSP), is developed for simulating the start up behavior of controlled circulation and natural circulation boilers. The mathematical model developed here is based on the first principles of mass, energy and momentum conservations. In the boiler model, heat transfer in the waterwall, the superheater, the reheater and the economizer is simulated by the distributing parameter method, while heat transfer in the drum and the downcomer is simulated by lumped parameter analysis. The program can provide detailed flow and thermodynamic characteristics of the boiler components. The development of this program is based only on design data, so it can be used for any subcritical, controlled or natural circulation boiler. The simulation results were compared with experimental measurements, and good agreements between them were found. This program is expected to be useful for predicting the characteristics and the performance of controlled circulation and natural circulation boilers during the start up process. It also can be used to optimize a start up system for minimum start up time

Innovative clean coal technology (ICCT): demonstration of selective catalytic reduction (SCR) technology for the control of nitrogen oxide (NOx) emission from high-sulfur, coal-fired boilers - economic evaluation of commercial-scale SCR applications for utility boilers

International Nuclear Information System (INIS)

Healy, E.C.; Maxwell, J.D.; Hinton, W.S.

1996-09-01

This report presents the results of an economic evaluation produced as part of the Innovative Clean Coal Technology project, which demonstrated selective catalytic reduction (SCR) technology for reduction of NO x emissions from utility boilers burning U.S. high-sulfur coal. The document includes a commercial-scale capital and O ampersand M cost evaluation of SCR technology applied to a new facility, coal-fired boiler utilizing high-sulfur U.S. coal. The base case presented herein determines the total capital requirement, fixed and variable operating costs, and levelized costs for a new 250-MW pulverized coal utility boiler operating with a 60-percent NO x removal. Sensitivity evaluations are included to demonstrate the variation in cost due to changes in process variables and assumptions. This report also presents the results of a study completed by SCS to determine the cost and technical feasibility of retrofitting SCR technology to selected coal-fired generating units within the Southern electric system

Field Test of Boiler Primary Loop Temperature Controller

Energy Technology Data Exchange (ETDEWEB)

Glanville, P. [Partnership for Advanced Residential Retrofit, Des Plaines, IL (United States); Rowley, P. [Partnership for Advanced Residential Retrofit, Des Plaines, IL (United States); Schroeder, D. [Partnership for Advanced Residential Retrofit, Des Plaines, IL (United States); Brand, L. [Partnership for Advanced Residential Retrofit, Des Plaines, IL (United States)

2014-09-01

Beyond these initial system efficiency upgrades are an emerging class of Advanced Load Monitoring (ALM) aftermarket controllers that dynamically respond to the boiler load, with claims of 10% to 30% of fuel savings over a heating season. For hydronic boilers specifically, these devices perform load monitoring, with continuous measurement of supply and, in some cases, return water temperatures. Energy savings from these ALM controllers are derived from dynamic management of the boiler differential, where a microprocessor with memory of past boiler cycles prevents the boiler from firing for a period of time, to limit cycling losses and inefficient operation during perceived low load conditions. These differ from OTR controllers, which vary boiler setpoint temperatures with ambient conditions while maintaining a fixed differential.

46 CFR 56.50-30 - Boiler feed piping.

Science.gov (United States)

2010-10-01

... 46 Shipping 2 2010-10-01 2010-10-01 false Boiler feed piping. 56.50-30 Section 56.50-30 Shipping... APPURTENANCES Design Requirements Pertaining to Specific Systems § 56.50-30 Boiler feed piping. (a) General... least two separate means of supplying feed water for the boilers. All feed pumps shall be fitted with...

Boiler systems for nuclear powered reactors

International Nuclear Information System (INIS)

Cook, R.K.; George, B.V.

1979-01-01

A power generating plant which comprises a heat source, at least one main steam turbine and at least one main boiler heated by heat from the heat source and providing the steam to drive the turbine, comprises additionally at least one further steam turbine, smaller than the main turbine, and at least one further boiler, of lower capacity than the main boiler, and heated from the same heat source and providing steam for the further turbine. Particularly advantageous in nuclear power stations, where the heat source is a nuclear reactor, the invention enables peak loads, above the normal continuous rating of the main generators driven by the main turbines, to be met by the further turbine(s) and one or more further generators driven thereby. This enables the main turbines to be freed from the thermal stresses of rapid load changes, which stresses are more easily accommodated by the smaller and thus more tolerant further turbine(s). Thus auxiliary diesel-driven or other independent power plant may be made partly or wholly unnecessary. Further, low-load running which would be inefficient if achieved by means of the main turbine(s), can be more efficiently effected by shutting them down and using the smaller further turbine(s) instead. These latter may also be used to provide independent power for servicing the generating plant during normal operation or during emergency or other shutdown, and in this latter case may also serve as a heat sink for the shutdown reactor

Feasibility Study of Correcting Circuit Scheme for Automatic Control System of Total Air in Boiler

Directory of Open Access Journals (Sweden)

V. I. Nazarov

2013-01-01

Full Text Available The paper contains results of investigations on dynamic characteristics automatic control system (ACS for total air consumption (TAC in a boiler with corrections for О2 and СО. From transition process point of view the ACS TAC with correction for СО is considered as the most optimum one as with disturbance attack on fuel expenditure so discharging beyond boiler furnace.

Boiler materials for ultra supercritical coal power plants

Energy Technology Data Exchange (ETDEWEB)

Purgert, Robert [Energy Industries of Ohio, Independence, OH (United States); Shingledecker, John [Electric Power Research Inst., Palo Alto, CA (United States); Pschirer, James [Alstom Power Inc., Windsor, CT (Untied States); Ganta, Reddy [Alstom Power Inc., Windsor, CT (Untied States); Weitzel, Paul [The Babcock & Wilcox Company, Baberton, OH (United States); Sarver, Jeff [The Babcock & Wilcox Company, Baberton, OH (United States); Vitalis, Brian [Riley Power Inc., Worchester, WA (United States); Gagliano, Michael [Foster Wheeler North America Corp., Hampton, NJ (United States); Stanko, Greg [Foster Wheeler North America Corp., Hampton, NJ (United States); Tortorelli, Peter [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

2015-12-29

The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have undertaken a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of advanced ultrasupercritical (A-USC) steam conditions up to 760°C (1400°F) and 35 MPa (5000 psi). A limiting factor to achieving these higher temperatures and pressures for future A-USC plants are the materials of construction. The goal of this project is to assess/develop materials technology to build and operate an A-USC boiler capable of delivering steam with conditions up to 760°C (1400°F)/35 MPa (5000 psi). The project has successfully met this goal through a focused long-term public-private consortium partnership. The project was based on an R&D plan developed by the Electric Power Research Institute (EPRI) and an industry consortium that supplemented the recommendations of several DOE workshops on the subject of advanced materials. In view of the variety of skills and expertise required for the successful completion of the proposed work, a consortium led by the Energy Industries of Ohio (EIO) with cost-sharing participation of all the major domestic boiler manufacturers, ALSTOM Power (Alstom), Babcock and Wilcox Power Generation Group, Inc. (B&W), Foster Wheeler (FW), and Riley Power, Inc. (Riley), technical management by EPRI and research conducted by Oak Ridge National Laboratory (ORNL) has been developed. The project has clearly identified and tested materials that can withstand 760°C (1400°F) steam conditions and can also make a 700°C (1300°F) plant more economically attractive. In this project, the maximum temperature capabilities of these and other available high-temperature alloys have been assessed to provide a basis for

Design and study of water supply system for supercritical unit boiler in thermal power station

Science.gov (United States)

Du, Zenghui

2018-04-01

In order to design and optimize the boiler feed water system of supercritical unit, the establishment of a highly accurate controlled object model and its dynamic characteristics are prerequisites for developing a perfect thermal control system. In this paper, the method of mechanism modeling often leads to large systematic errors. Aiming at the information contained in the historical operation data of the boiler typical thermal system, the modern intelligent identification method to establish a high-precision quantitative model is used. This method avoids the difficulties caused by the disturbance experiment modeling for the actual system in the field, and provides a strong reference for the design and optimization of the thermal automation control system in the thermal power plant.

40 CFR 63.988 - Incinerators, boilers, and process heaters.

Science.gov (United States)

2010-07-01

... 40 Protection of Environment 10 2010-07-01 2010-07-01 false Incinerators, boilers, and process... Routing to a Fuel Gas System or a Process § 63.988 Incinerators, boilers, and process heaters. (a) Equipment and operating requirements. (1) Owners or operators using incinerators, boilers, or process...

29 CFR 1915.162 - Ship's boilers.

Science.gov (United States)

2010-07-01

... 29 Labor 7 2010-07-01 2010-07-01 false Ship's boilers. 1915.162 Section 1915.162 Labor Regulations Relating to Labor (Continued) OCCUPATIONAL SAFETY AND HEALTH ADMINISTRATION, DEPARTMENT OF LABOR (CONTINUED) OCCUPATIONAL SAFETY AND HEALTH STANDARDS FOR SHIPYARD EMPLOYMENT Ship's Machinery and Piping Systems § 1915.162 Ship's boilers. (a) Before...

Enviro-exergy sustainability analysis of boiler evolution in district energy system

International Nuclear Information System (INIS)

Compton, M.; Rezaie, B.

2017-01-01

Investigations into energy resources are important from the point of energy sustainability. The principal objective of this study is to investigate the evolution of the operating boilers at the University of Idaho (UI) district energy plant through an exergy analysis. The biomass boiler uses western red cedar chips from nearby lumber mills and provides 95% of the steam requirements of the main campus of UI in Moscow, ID, USA. Thermodynamic analysis reveals a thermal efficiency of 76% and an exergy efficiency of 24% for the biomass boiler. A combustion model is developed to determine the primary emissions products of both the bone dry wood chips and natural gas fuels. CO 2 comprises 26% of the bone dry biomass emissions and 8% of the natural gas emissions products. Testing results of the biomass boiler exhaust stack show CO 2 emissions of 14% when an average moisture content of 33% is accounted for. An overview of the evolution of the energy plant is discussed, showing the generational differences in each boiler. By using a biomass fuel source, the cost per 1000 kg of steam produced is on average 63% lower than using natural gas, resulting in savings of over $1 million annually. - Highlights: • Exergy efficiency comparison of biomass and natural gas boilers. • Moisture content in biomass reduces average heating value and exergy efficiency. • Local sustainable energy sources can result in economic savings over fossil fuels. • Older boilers can have comparable efficiencies with newer ones after improvements.

Treatment of Berkeley boilers in Studsvik. Project description and experiences - Berkeley Boilers Project

International Nuclear Information System (INIS)

Saul, Dave; Davidson, Gavin; Wirendal, Bo

2014-01-01

In November 2011 Studsvik was awarded a contract to transport five decommissioned boilers from the Berkeley Nuclear Licensed Site in the UK to the Studsvik Nuclear Site in Sweden for metal treatment and recycling. A key objective of the project was to remove the boilers from the site by 31 March 2012 and this was successfully achieved with all boilers off site by 22 March and delivered to Studsvik on 6 April. In November 2012 Studsvik was awarded a further contract for the remaining ten Berkeley Boilers with the requirement to remove all boilers from the Berkeley site by 31 March 2013. Again this was successfully achieved ahead of programme with all boilers in Sweden by 1 April 2013. A total of nine boilers have now been processed and all remaining boilers will be completed by end of September 2014. The projects have had many challenges including a very tight timescale and both have been successfully delivered to cost and ahead of the baseline programme. This paper describes the project and the experience gained from treatment of the boilers to date. (authors)

Materials for the pulp and paper industry. Section 1: Development of materials for black liquor recovery boilers

Energy Technology Data Exchange (ETDEWEB)

Keiser, J.R.; Hubbard, C.R.; Payzant, E.A. [Oak Ridge National Lab., TN (United States)] [and others

1997-04-01

Black liquor recovery boilers are essential components of kraft pulp and paper mills because they are a critical element of the system used to recover the pulping chemicals required in the kraft pulping process. In addition, the steam produced in these boilers is used to generate a significant portion of the electrical power used in the mill. Recovery boilers require the largest capital investment of any individual component of a paper mill, and these boilers are a major source of material problems in a mill. The walls and floors of these boilers are constructed of tube panels that circulate high pressure water. Molten salts (smelt) accumulate on the floor of recovery boilers, and leakage of water into the boiler can result in a violent explosion when the leaked water instantly vaporizes upon contacting the molten smelt. Because corrosion of the conventionally-used carbon steel tubing was found to be excessive in the lower section of recovery boilers, use of stainless steel/carbon steel co-extruded tubing was adopted for boiler walls to lessen corrosion and reduce the likelihood of smelt/water explosions. Eventually, this co-extruded or composite (as it is known in the industry) tubing was selected for use as a portion or all of the floor of recovery boilers, particularly those operating at pressures > 6.2 MPa (900 psi), because of the corrosion problems encountered in carbon steel floor tubes. Since neither the cause of the cracking nor an effective solution has been identified, this program was established to develop a thorough understanding of the degradation that occurs in the composite tubing used for walls and floors. This is being accomplished through a program that includes collection and review of technical reports, examination of unexposed and cracked tubes from boiler floors, computer modeling to predict residual stresses under operating conditions, and operation of laboratory tests to study corrosion, stress corrosion cracking, and thermal fatigue.

Specification of a technically justified limiting value for sulphur concentrations in heating oil in order to enhance the use of high-efficiency boiler technology in oil heating systems; Ermittlung eines technisch begruendeten Grenzwertes fuer Schwefelgehalte im Heizoel zur Foerderung des Einsatzes von Brennwerttechnologie in Oelheizungsanlagen

Energy Technology Data Exchange (ETDEWEB)

Bellingen, E.-M.; Kuechen, C. [Institut fuer Wirtschaftliche Oelheizung e.V., Hamburg (Germany); Haase, F.; Wilckens, H. [Deutsche Shell AG, Hamburg (Germany); Sinnen, H.D. [VEBA AG, Duesseldorf (Germany)

2002-04-01

Different oil condensing boilers, which were available on the German market, have been investigated in order to determine the relevant limit for sulphur content in domestic heating oil. Up to now, the condensate from oil condensing boilers has to be neutralized in many cases due to local legislation. The composition of the condensates from oil boilers came out to be similar to the condensate from gas condensing boilers, as long as the sulphur content of heating oil is below 100 mg/kg. As the neutralization of condensate from gas condensing boilers is usually not required up to 200 kW-boilers, there should be no technical reason for neutralization, as long as the sulphur content is below 100 mg/kg. However, boiler manufactures are convinced, that only if the sulphur content is as low as 50 mg/kg, it will be possible to develop reliable oil condensing boilers for a reasonable price. Calculations of the total energy consumption came to the result, that primary energy can be saved. The increase of efficiency on the boiler side has more influence than the energy needed for desulphurization. (orig.) [German] Zur Bestimmung eines technisch begruendeten Schwefelgrenzwertes fuer ein neues 'schwefelarmes' Heizoel EL wurden Untersuchungen mit Heizoelen unterschiedlichen Schwefelgehaltes an verschiedenen auf dem Markt verfuegbaren Oelbrennwertgeraeten durchgefuehrt. Zur Zeit wird durch das ATV Arbeitsblatt A-251 eine Neutralisation von Kondensaten aus Oelbrennwertanlagen gefordert. Die Untersuchungen zeigen, dass bei Schwefelgehalten unter 100 mg/kg die Kondensate aehnliche Zusammensetzungen aufweisen wie Kondensate aus Gasbrennwertgeraeten. Die Voraussetzung fuer eine Befreiung von der Neutralisationsverpflichtung bei der Verwendung dieser Brennstoffe ist damit aus technischer Sicht gegeben. Fuer die Entwicklung von neuen, kompakten und preiswerten Oelbrennwertgeraeten wird von der Heizgeraeteindustrie ein Schwefelgehalt von max. 50 mg/kg fuer notwendig gehalten

High gradient magnetic filters for boiler water treatment

International Nuclear Information System (INIS)

Harland, J.R.; Nichols, R.M.

1977-01-01

Heavy metal oxide suspended solids in those steam condensates recycled to the boilers produce buildup within the boiler tubes which can lead to unequal and reduced heat transfer efficiency, and indirectly, to boiler tube failures. Recommended reductions in such suspended solids in feedwater to the economizers of modern high pressure boilers to levels of under 10 ppb have been published. The industrially-available SALA-HGMF magnetic filter has achieved these desired suspended solids levels in treating steam condensates. The high gradient magnetic filter has been shown in pilot tests to achieve and even exceed the recommended low level suspended solids in a practical and efficient industrial system. Such electromagnetic filters, when combined with good system chemistry, have achieved low single number parts per billion levels of several heavy metals with very high single-pass efficiencies

Gas Boiler Powered by the Fuel Cell System

Directory of Open Access Journals (Sweden)

Nicolae Badea

2014-09-01

Full Text Available The paper presents a new solution for supply of boilers with electrical energy in the order to achieve autonomy from electrical grid. The paper presents the experimental system implemented in the university lab, the components and implementation in Matlab-Simulink for simulation. As a result of numeric simulation performed, the experimental bench has been achieved. The problem of power quality, especially the THD factor, affects the sensitivity of equipment at perturbations. In achieving of these systems, the authors propose that the electrical part of the supply system for building appliances must satisfy the EN 50160 standard, having the main voltage parameters and their permissile deviation ranges at the customer’s point of common coupling in public low voltage (LV, under normal operating conditions.

Hot and steamy (but untrue) stories of the boiler emergency cooling system (BECS)

International Nuclear Information System (INIS)

Lorencez, C.; Bramble, A.

2004-01-01

The PNGS 'B' Boiler Emergency Cooling System (BECS) has been designed to provide interim makeup inventory to the boilers following a Loss of Feedwater, Steam Balance Header or Main Steam Line break event. Its objective is to operate as an interim heat sink to remove the excess energy in the Heat Transport System until a long term heat sink can be placed in service. The effectiveness of BECS has been assessed for a range of BECS tank water levels and pressure at the ambient Boiler Room (BR) temperature. Currently, BECS operates at a pressure of 160 kPa(g) and a water level of 2.2 m, and it is assumed that the water temperature is similar to that of the BR because there is no temperature instrumentation in tanks. However, it has been suggested that the coolant temperature in the BECS tanks may be much higher than the BR temperature in several PNGS 'B' units; this is attributed to in-leakage of high pressure and temperature water (at 4.7 Mpa(g) and 250 o C) from the Reheater Drains system into the BECS tanks, as observed by an increasing water tank levels in several units. Thus, to predict and assess the effect of the current in-leakage on the BECS water temperature, a numerical model of the BECS tanks was developed. (author)

Coal-fired boiler houses in Cracow present state and possibilities to improve their efficiency

Energy Technology Data Exchange (ETDEWEB)

Cyklis, P. [Institute of Industrial Equipment and Power Engineering, Cracow (Poland); Butcher, T.A. [Brookhaven National Lab., Upton, NY (United States)

1995-12-31

A significant amount of heat energy both for heating and process purposes is generated in Cracow, Poland in small-and medium size local boiler houses. The operating procedure of these boiler houses is most often economically and ecologically ineffective because of the bad condition of boilers and lack of funds to install automation, control and measurement equipment. Within the Polish-American Program of Elimination of Low Emission Sources financed by the US Department of Energy, the ENERGOEKSPERT Co., Ltd. investigated chosen boiler houses in Cracow, commissioned by the Cracow Development Office. The results of these investigations were subject of engineering analysis carried out at the Institute of Industrial Equipment and Power Engineering, Technical University, Cracow. The analysis proved that the low-cost improvement of economic efficiency and reduction of air pollutant emission is feasible for combustion of coal fuels.

46 CFR 62.35-20 - Oil-fired main boilers.

Science.gov (United States)

2010-10-01

... 46 Shipping 2 2010-10-01 2010-10-01 false Oil-fired main boilers. 62.35-20 Section 62.35-20... AUTOMATION Requirements for Specific Types of Automated Vital Systems § 62.35-20 Oil-fired main boilers. (a) General. (1) All main boilers, regardless of intended mode of operation, must be provided with the...

NOx Control Options and Integration for US Coal Fired Boilers

Energy Technology Data Exchange (ETDEWEB)

Mike Bockelie; Kevin Davis; Temi Linjewile; Connie Senior; Eric Eddings; Kevin Whitty; Larry Baxter; Calvin Bartholomew; William Hecker; Stan Harding

2003-06-30

This is the twelfth Quarterly Technical Report for DOE Cooperative Agreement No: DE-FC26-00NT40753. The goal of the project is to develop cost effective analysis tools and techniques for demonstrating and evaluating low NOx control strategies and their possible impact on boiler performance for boilers firing US coals. The Electric Power Research Institute (EPRI) is providing co-funding for this program. This program contains multiple tasks and good progress is being made on all fronts. During this quarter, a new effort was begun on the development of a corrosion management system for minimizing the impacts of low NOx combustion systems on waterwalls; a kickoff meeting was held at the host site, AEP's Gavin Plant, and work commenced on fabrication of the probes. FTIR experiments for SCR catalyst sulfation were finished at BYU and indicated no vanadium/vanadyl sulfate formation at reactor conditions. Improvements on the mass-spectrometer system at BYU have been made and work on the steady state reactor system shakedown neared completion. The slipstream reactor continued to operate at AEP's Rockport plant; at the end of the quarter, the catalysts had been exposed to flue gas for about 1000 hours. Some operational problems were addressed that enable the reactor to run without excessive downtime by the end of the quarter.

Boiler system lay-up; Avstaellning och konservering av pannanlaeggningar

Energy Technology Data Exchange (ETDEWEB)

Hellman, Mats

2007-04-15

Corrosion in power plant equipment is to a large extent a result of poor lay-up procedures. This applies for all equipment on the water and steam side e.g. condensers, boilers, turbines, heat exchangers etc. In theory, lay-up procedures are quite straightforward. The main objective is to avoid a combination of water and oxygen on the steel surfaces within the system. When using dry lay-up procedure, a totally dry environment is essential. The corrosion of steel cannot take place if there is no humidity; in spite of the abundance of oxygen i.e. air. As an alternative the steam side system can be purged with nitrogen so that no air ingress can take place. When using wet lay-up procedures it is important to achieve an oxygen free environment. Creating a slight over-pressure thus avoiding air in leakage can achieve this. Oxygen scavengers might be used as an alternative. Usually problems of maintaining the above mentioned conditions are rarely of technical art. More likely it is due to a lack of knowledge and commitment or short sighted economical considerations. This report summarises the experiences gathered at several visits at plants and discussions with vendors, users and consultants in the power industry. In addition to that, guidelines from well-reputed organisations, international and domestic, have been studied. In many cases the power plant managers believe they have proper lay-up routines but often the routines just regard long time lay-up. This may be regarded as the most important case. However, a number of shorter plant outages in combination with poor lay-up routines can result in severe damages. There is a consensus that a proper lay-up can only be achieved by plant specific lay-up procedures. Each unit is unique in terms of needs and requirements. In order to have as low corrosion as possible a systematic review to evaluate and revise lay-up procedures is preferred. A high in-house knowledge of the power plant enhances the possibility to maintain the

Technical specifications for the provision of heat and steam sources for INPP and Visaginas. Final report

International Nuclear Information System (INIS)

2003-01-01

In October 1999, the National Energy Strategy was approved by the Lithuanian Parliament. The National Energy Strategy included the decision to close Unit-1 of INPP before 2005. Later is has been decided to close Unit 2 before the end of 2009 as well. The closure and decommissioning will have heavy impact on the heat supply for the city of Visaginas. Unit 1 and Unit 2 of INPP supplies hot water and steam to INPP for process purposes and for space heating of residential and commercial buildings. When Unit 1 is permanently shut down, reliable heat and steam sources independent of the power plants own heat and steam generation facilities are required for safety reasons in the event of shutdown of the remaining unit for maintenance or in an emergency. These steam and heat sources must be operational before single unit operation is envisaged. Provision of a reliable independent heat and steam source is therefore urgent. After both reactors are shut down permanently, a steam source will be needed at the plant for radioactive waste storage and disposal. INPP and DEA has performed a feasibility study for the provision of a reliable heat source for Ignalina Nuclear Power Plant and Visaginas, and the modernisation of Visaginas district heating system. The objective of this project is to prepare technical specifications for the provision of new heat and steam sources for INPP and Visaginas, and for rehabilitation of the heat transmission pipeline between INPP, the back-up boiler station and Visaginas City. The results of the study are presented in detail in the reports and technical specifications: 1. Transient analysis for Visaginas DH system, 2. Non-destructive testing of boiler stations, pump stations and transmission lines, 3. Conceptual design, 4. Technical specifications, Package 1 to 6. The study has suggested: 1. Construction of new steam boiler station, 2. Construction of new heat only boiler station, 3. Renovation of existing back-up heat only boiler station, 4

Model-free adaptive control of supercritical circulating fluidized-bed boilers

Science.gov (United States)

Cheng, George Shu-Xing; Mulkey, Steven L

2014-12-16

A novel 3-Input-3-Output (3.times.3) Fuel-Air Ratio Model-Free Adaptive (MFA) controller is introduced, which can effectively control key process variables including Bed Temperature, Excess O2, and Furnace Negative Pressure of combustion processes of advanced boilers. A novel 7-input-7-output (7.times.7) MFA control system is also described for controlling a combined 3-Input-3-Output (3.times.3) process of Boiler-Turbine-Generator (BTG) units and a 5.times.5 CFB combustion process of advanced boilers. Those boilers include Circulating Fluidized-Bed (CFB) Boilers and Once-Through Supercritical Circulating Fluidized-Bed (OTSC CFB) Boilers.

Numerical simulation of a small-scale biomass boiler

International Nuclear Information System (INIS)

Collazo, J.; Porteiro, J.; Míguez, J.L.; Granada, E.; Gómez, M.A.

2012-01-01

Highlights: ► Simplified model for biomass combustion was developed. ► Porous zone conditions are used in the bed. ► Model is fully integrated in a commercial CFD code to simulate a small scale pellet boiler. ► Pollutant emissions are well predicted. ► Simulation provides extensive information about the behaviour of the boiler. - Abstract: This paper presents a computational fluid dynamic simulation of a domestic pellet boiler. Combustion of the solid fuel in the burner is an important issue when discussing the simulation of this type of system. A simplified method based on a thermal balance was developed in this work to introduce the effects provoked by pellet combustion in the boiler simulation. The model predictions were compared with the experimental measurements, and a good agreement was found. The results of the boiler analysis show that the position of the water tubes, the distribution of the air inlets and the air infiltrations are the key factors leading to the high emission levels present in this type of system.

Thermal and Performance Analysis of a Gasification Boiler and Its Energy Efficiency Optimization

Directory of Open Access Journals (Sweden)

Jan Valíček

2017-07-01

Full Text Available The purpose of this study was to determine a method for multi-parametric output regulation of a gasification boiler especially designed for heating or for hot water heating in buildings. A new method of regulation is offered, namely more parametric regulation via proportional-integral-derivative (PID controllers that are capable of controlling the calculated values of pressure, temperature and fan speed. These values of pressure, temperature and fan speed are calculated in a completely new way, and calculations of setpoints for determination of optimal parameters lead to an increase in boilers efficiency and power output. Results of measurements show that changes at the mouth of the stack draft due atmospheric influences occur in times with high intensity and high frequency, while power parameters, or boiler power output amplitudes and fan speed automatically “copy” those changes proportionally due to instantaneous fan speed changes. The proposed method of regulation of the gasification boiler power output according to the technical solution enables a simple, cheap, express and continuous maintenance of high power output at low concentrations of the exhaust gases of the gasification boilers from the viewpoint of the boiler user, as well as from the perspective of development and production it allows a continuous control monitoring of these parameters.

On the design of residential condensing gas boilers

Energy Technology Data Exchange (ETDEWEB)

Naeslund, M.

1997-02-01

Two main topics are dealt with in this thesis. Firstly, the performance of condensing boilers with finned tube heat exchangers and premix burners is evaluated. Secondly, ways of avoiding condensate formation in the flue system are evaluated. In the first investigation, a transient heat transfer approach is used to predict performance of different boiler configurations connected to different heating systems. The smallest efficiency difference between heat loads and heating systems is obtained when the heat exchanger gives a small temperature difference between flue gases and return water, the heat transfer coefficient is low and the thermostat hysteresis is large. Taking into account heat exchanger size, the best boiler is one with higher heat transfer per unit area which only causes a small efficiency loss. The total heating cost at part load, including gas and electricity, has a maximum at the lowest simulated heat load. The heat supplied by the circulation heat pump is responsible for this. The second investigation evaluates methods of drying the flue gases. Reheating the flue gases in different ways and water removal in an adsorbent bed are evaluated. Reheating is tested in two specially designed boilers. The necessary reheating is calculated to approximately 100-150 deg C if an uninsulated masonry chimney is used. The tested boilers show that it is possible to design a proper boiler. The losses, stand-by and convective/radiative, must be kept at a minimum in order to obtain a high efficiency. 86 refs, 70 figs, 16 tabs

MODELLING, SIMULATING AND OPTIMIZING BOILERS

DEFF Research Database (Denmark)

Sørensen, Kim; Condra, Thomas Joseph; Houbak, Niels

2004-01-01

In the present work a framework for optimizing the design of boilers for dynamic operation has been developed. A cost function to be minimized during the optimization has been formulated and for the present design variables related to the Boiler Volume and the Boiler load Gradient (i.e. ring rate...... on the boiler) have been dened. Furthermore a number of constraints related to: minimum and maximum boiler load gradient, minimum boiler size, Shrinking and Swelling and Steam Space Load have been dened. For dening the constraints related to the required boiler volume a dynamic model for simulating the boiler...... performance has been developed. Outputs from the simulations are shrinking and swelling of water level in the drum during for example a start-up of the boiler, these gures combined with the requirements with respect to allowable water level uctuations in the drum denes the requirements with respect to drum...

Optimization of Boiler Heat Load in Water-Heating Boiler-House

Directory of Open Access Journals (Sweden)

B. A. Bayrashevsky

2009-01-01

Full Text Available An analytical method for optimization of water-heating boiler loads has been developed on the basis of approximated semi-empirical dependences pertaining to changes of boiler gross efficiency due to its load. A complex (∂tух/∂ξΔξ is determined on the basis of a systematic analysis (monitoring of experimental data and the Y. P. Pecker’s formula for calculation of balance losses q2. This complex makes it possible to set a corresponding correction to a standard value of the boiler gross efficiency due to contamination of heating surfaces.Software means for optimization of water-heating boilers has been developed and it is recommended to be applied under operational conditions.

Optimization of feed water control for auxiliary boiler

International Nuclear Information System (INIS)

Li Lingmao

2004-01-01

This paper described the feed water control system of the auxiliary boiler steam drum in Qinshan Phase III Nuclear Power Plant, analyzed the deficiency of the original configuration, and proposed the optimized configuration. The optimized feed water control system can ensure the stable and safe operation of the auxiliary boiler, and the normal operation of the users. (author)

CFD simulation of the combustion process of the low-emission vortex boiler

Science.gov (United States)

Chernov, A. A.; Maryandyshev, P. A.; Pankratov, E. V.; Lubov, V. K.

2017-11-01

Domestic heat and power engineering needs means and methods for optimizing the existing boiler plants in order to increase their technical, economic and environmental work. The development of modern computer technology, methods of numerical modeling and specialized software greatly facilitates the solution of many emerging problems. CFD simulation allows to obtaine precise results of thermochemical and aerodynamic processes taking place in the furnace of boilers in order to optimize their operation modes and develop directions for their modernization. The paper presents the results of simulation of the combustion process of a low-emission vortex coal boiler of the model E-220/100 using the software package Ansys Fluent. A hexahedral grid with a number of 2 million cells was constructed for the chosen boiler model. A stationary problem with a two-phase flow was solved. The gaseous components are air, combustion products and volatile substances. The solid phase is coal particles at different burnup stages. The Euler-Lagrange approach was taken as a basis. Calculation of the coal particles trajectories was carried out using the Discrete Phase Model which distribution of the size particle of coal dust was accounted for using the Rosin-Rammler equation. Partially Premixed combustion model was used as the combustion model which take into account elemental composition of the fuel and heat analysis. To take turbulence into account, a two-parameter k-ε model with a standard wall function was chosen. Heat transfer by radiation was calculated using the P1-approximation of the method of spherical harmonics. The system of spatial equations was numerically solved by the control volume method using the SIMPLE algorithm of Patankar and Spaulding. Comparison of data obtained during the industrial-operational tests of low-emission vortex boilers with the results of mathematical modeling showed acceptable convergence of the tasks of this level, which confirms the adequacy of the

Criteria of choosing building structures for rooftop boiler rooms

Directory of Open Access Journals (Sweden)

Plotnikov Artyom

2018-01-01

Full Text Available The paper investigates parameters of noise and vibration distribution in the territory of residential area depending on the structural materials and power of independent heat supply systems. Rooftop boiler rooms are decentralized heat supply systems in buildings. Today, residential areas are strongly affected by noise and vibrations. Adverse effects are isolated by buildings materials, protective shields and floating floors. Rooftop boiler rooms located in Tyumen city were investigated within this research. Structures of rooftop boiler rooms were analyzed. Acoustic analysis results and the parameters of equivalent continuous sound level are presented. An option for improvement of rooftop boiler rooms structures is suggested. Comparison of capital investments in construction and installation activities is carried out. Conclusion on capital investments required for noise protection is made.

Utilization of coal-water fuels in fire-tube boilers

International Nuclear Information System (INIS)

Sommer, T.M.; Melick, T.A.

1991-01-01

The Energy and Environmental Research Corporation (EER), in cooperation with the University of Alabama and Jim Walter Resources, has been awarded a DOE contract to retrofit an existing fire-tube boiler with a coal-water slurry firing system. Recognizing that combustion efficiency is the principle concern when firing slurry in fire-tube boilers, EER has focused the program on innovative approaches for improving carbon burnout without major modifications to the boiler. This paper reports on the program which consists of five tasks. Task 1 provides for the design and retrofit of the host boiler to fire coal-water slurry. Task 2 is a series of optimization tests that will determine the effects of adjustable parameters on boiler performance. Task 3 will perform about 1000 hours of proof-of-concept system tests. Task 4 will be a comprehensive review of the test data in order to evaluate the economics of slurry conversions. Task 5 will be the decommissioning of the test facility if required

The application of zonal trademark combustion monitoring and tuning system to coal boilers for efficiency improvement and emissions reduction

Energy Technology Data Exchange (ETDEWEB)

Xu, Guang; Zhou, Wei; Widmer, Neil C.; Moyeda, David K. [GE Energy, Irvine, CA (United States)

2013-07-01

Coal-fired boilers equipped with Low NO{sub x} Burner (LNB) and Overfire Air (OFA) are challenged with maintaining good combustion conditions. In many cases, the significant increases in carbon monoxide (CO) and unburned carbon levels can be attributed to local poor combustion conditions as a result of poorly controlled fuel-air distribution within the furnace. The Zonal trademark combustion monitoring and tuning system developed by GE is available to detect and correct the furnace air-fuel distribution imbalance. The system monitors the boiler excess oxygen (O{sub 2}) and combustible gases, primarily carbon monoxide (CO), by using spatially distributed multipoint sensors located in the boiler's high temperature upper convective backpass region. At these locations, the furnace flow is still significantly stratified allowing tracing of poor combustion zones to specific burners and OFA ports. Using a model-based tuning system, operators can rapidly respond to poor combustion conditions by redistributing airflows to select burners and OFA ports. By improving combustion at every point within the furnace, the boiler can operate at reduced excess O{sub 2} and reduced furnace exit gas temperature (FEGT) while also reducing localized hot spots, corrosive gas conditions, slag formation, and carbon-in-ash. Benefits include improving efficiency, reducing NO{sub X} emissions, increasing output and maximizing availability. This chapter presents the results from implementing the Zonal combustion monitoring and tuning system on a 460 MW tangential-fired coal boiler in the Western United States.

Advanced technique for computing fuel combustion properties in pulverized-fuel fired boilers

Energy Technology Data Exchange (ETDEWEB)

Kotler, V.R. (Vsesoyuznyi Teplotekhnicheskii Institut (Russian Federation))

1992-03-01

Reviews foreign technical reports on advanced techniques for computing fuel combustion properties in pulverized-fuel fired boilers and analyzes a technique developed by Combustion Engineering, Inc. (USA). Characteristics of 25 fuel types, including 19 grades of coal, are listed along with a diagram of an installation with a drop tube furnace. Characteristics include burn-out intensity curves obtained using thermogravimetric analysis for high-volatile bituminous, semi-bituminous and coking coal. The patented LFP-SKM mathematical model is used to model combustion of a particular fuel under given conditions. The model allows for fuel particle size, air surplus, load, flame height, and portion of air supplied as tertiary blast. Good agreement between computational and experimental data was observed. The method is employed in designing new boilers as well as converting operating boilers to alternative types of fuel. 3 refs.

Questions about the reliability of recovery boilers of steel smelting units

Energy Technology Data Exchange (ETDEWEB)

Sazykin, Yu K; Mukhametzyanov, N K

1979-01-01

Because the main reason for failure of recovery boilers is contamination of the heating surfaces, the operational conditions of individual elements of boiler units, equipped with vibrational and pulsed cleaning are analyzed and the reliability of the cleaning systems in use today is evaluated. The recovery boilers from open hearth furnaces and two bath steel smelting units from the Magnitogorsk Metallurgic Combine were selected as the subjects of the study. It is established that the boiler heating surface cleaning system has a quite large number of failures. The vibrational cleaning readiness factor is rated at 0.9323 and that of the pulsed cleaning system, 0.9698. For the KU-100 recovery boilers with a mean productivity of 18-20 t/h, the losses caused by failures during operation with vibration and pulsed cleaning were 3,200 and 1,700 rubles per year, respectively. With reconstruction of the boilers, which is associated with an increase in their reliability, the vibration cleaning of the heating surface was replaced by pulsed cleaning.

A study on the boiler efficiency influenced by the boiler operation parameter in fossil power plant

International Nuclear Information System (INIS)

Kwon, Y. S.; Suh, J. S.

2002-01-01

The main reason to analyze the boiler operation parameter in fossil power plant is to increase boiler high efficiency and energy saving movement in the government. This study intends to have trend and analyze the boiler efficiency influenced by the boiler parameter in sub-critical and super-critical type boiler

30 CFR 57.13030 - Boilers.

Science.gov (United States)

2010-07-01

... 30 Mineral Resources 1 2010-07-01 2010-07-01 false Boilers. 57.13030 Section 57.13030 Mineral... HEALTH SAFETY AND HEALTH STANDARDS-UNDERGROUND METAL AND NONMETAL MINES Compressed Air and Boilers § 57.13030 Boilers. (a) Fired pressure vessels (boilers) shall be equipped with water level gauges, pressure...

Increasing the efficiency of the condensing boiler

Science.gov (United States)

Zaytsev, ON; Lapina, EA

2017-11-01

Analysis of existing designs of boilers with low power consumption showed that the low efficiency of the latter is due to the fact that they work in most cases when the heating period in the power range is significantly less than the nominal power. At the same time, condensing boilers do not work in the most optimal mode (in condensing mode) in the central part of Russia, a significant part of their total operating time during the heating season. This is due to existing methods of equipment selection and joint operation with heating systems with quantitative control of the coolant. It was also revealed that for the efficient operation of the heating system, it is necessary to reduce the inertia of the heat generating equipment. Theoretical patterns of thermal processes in the furnace during combustion gas at different radiating surfaces location schemes considering the influence of the very furnace configuration, characterized in that to reduce the work condensing boiler in conventional gas boiler operation is necessary to maintain a higher temperature in the furnace (in the part where spiral heat exchangers are disposed), which is possible when redistributing heat flow - increase the proportion of radiant heat from the secondary burner emitter allow Perey For the operation of the condensing boiler in the design (condensation) mode practically the entire heating period.

30 CFR 56.13030 - Boilers.

Science.gov (United States)

2010-07-01

... 30 Mineral Resources 1 2010-07-01 2010-07-01 false Boilers. 56.13030 Section 56.13030 Mineral... HEALTH SAFETY AND HEALTH STANDARDS-SURFACE METAL AND NONMETAL MINES Compressed Air and Boilers § 56.13030 Boilers. (a) Fired pressure vessels (boilers) shall be equipped with water level gauges, pressure gauges...

Modelling and simulating fire tube boiler performance

DEFF Research Database (Denmark)

Sørensen, K.; Condra, T.; Houbak, Niels

2003-01-01

A model for a flue gas boiler covering the flue gas and the water-/steam side has been formulated. The model has been formulated as a number of sub models that are merged into an overall model for the complete boiler. Sub models have been defined for the furnace, the convection zone (split in 2......: a zone submerged in water and a zone covered by steam), a model for the material in the boiler (the steel) and 2 models for resp. the water/steam zone (the boiling) and the steam. The dynamic model has been developed as a number of Differential-Algebraic-Equation system (DAE). Subsequently Mat......Lab/Simulink has been applied for carrying out the simulations. To be able to verify the simulated results experiments has been carried out on a full scale boiler plant....

30 CFR 77.413 - Boilers.

Science.gov (United States)

2010-07-01

... 30 Mineral Resources 1 2010-07-01 2010-07-01 false Boilers. 77.413 Section 77.413 Mineral... Mechanical Equipment § 77.413 Boilers. (a) Boilers shall be equipped with guarded, well-maintained water... the gages shall be kept clean and free of scale and rust. (b) Boilers shall be equipped with automatic...

On synthesis and optimization of steam system networks. 1. Sustained boiler efficiency

CSIR Research Space (South Africa)

Majozi, T

2010-08-01

Full Text Available situations. This paper presents a process integration technique for network synthesis using conceptual and mathematical analysis without compromising boiler efficiency. It was found that the steam flow rate to the HEN could be reduced while maintaining boiler...

Airflow mixing augmentation device for hot-air heating systems in modular boilers

Directory of Open Access Journals (Sweden)

Kurilenko Nikolay I.

2017-01-01

Full Text Available The article demonstrates the results of the theoretical research devoted to the study of air flow interaction in hot-air heating systems of automatic modular boilers involving the use of fan heaters. The work quotes the results of mathematic simulation of various density air flows that are vertical to each other.

Ecological boiler modernization, feasible energy solutions

International Nuclear Information System (INIS)

Krcek, F.; Matev, M.; Sykora, J.; Chladek, J.

2005-01-01

Alstom Power, s.r.o., ALSTOM GROUP in Brno, Czech Republic is a successor of PBS (First Brno Machine Works). PBS was a well-known company in Bulgaria - mainly as Heating Power Plant (HPP) and Industrial Plant supplier of boilers, industrial steam turbines, milling systems, heat exchangers Btc. PBS has been privatised in two stages starting at1993 year. Alstom recently deals with boiler and heat exchanger products. Industrial turbine but has been sold to Siemens in 2004

Exergy analysis on industrial boiler energy conservation and emission evaluation applications

Science.gov (United States)

Li, Henan

2017-06-01

Industrial boiler is one of the most energy-consuming equipments in china, the annual consumption of energy accounts for about one-third of the national energy consumption. Industrial boilers in service at present have several severe problems such as small capacity, low efficiency, high energy consumption and causing severe pollution on environment. In recent years, our country in the big scope, long time serious fog weather, with coal-fired industrial boilers is closely related to the regional characteristics of high strength and low emissions [1]. The energy-efficient and emission-reducing of industry boiler is of great significance to improve China’s energy usage efficiency and environmental protection. Difference in thermal equilibrium theory is widely used in boiler design, exergy analysis method is established on the basis of the first law and second law of thermodynamics, by studying the cycle of the effect of energy conversion and utilization, to analyze its influencing factors, to reveal the exergy loss of location, distribution and size, find out the weak links, and a method of mining system of the boiler energy saving potential. Exergy analysis method is used for layer combustion boiler efficiency and pollutant emission characteristics analysis and evaluation, and can more objectively and accurately the energy conserving potential of the mining system of the boiler, find out the weak link of energy consumption, and improve equipment performance to improve the industrial boiler environmental friendliness.

A Study on Effect of Recirculated Exhaust Gas upon Performance and Exhaust Emissions in a Power Plant Boiler with FGR System

Energy Technology Data Exchange (ETDEWEB)

Bae, Myung-whan; Jung, Kwong-ho; Park, Sung-bum [Gyeongsang Nat’l Univ., Jinju (Korea, Republic of)

2016-04-15

The effect of recirculated exhaust gas on performance and exhaust emissions with FGR rate are investigated by using a natural circulation, pressurized draft and water tube boiler with FGR system operating at several boiler loads and over fire air damper openings. The purpose of this study is to apply the FGR system to a power plant boiler for reducing NOx emissions. To activate the combustion, the OFA with 0 to 20% is supplied into the flame. When the suction damper of two stage combustion system installed in the upper side of wind box is opened by handling the lever between 0° and 90°, also, the combustion air supplied to burner is changed. It is found that the fuel consumption rate per evaporation rate did not show an obvious tendency to increase or decrease with rising the FGR rate, and NOx emissions at the same OFA damper opening are decreased, as FGR rates are elevated and boiler loads are dropped. While a trace amount of soot is emitted without regard to the operation conditions of boiler load, OFA damper opening and FGR rate, because soot emissions are eliminated by the electrostatic precipitator with a collecting efficiency of 86.7%.

A Study on Effect of Recirculated Exhaust Gas upon Performance and Exhaust Emissions in a Power Plant Boiler with FGR System

International Nuclear Information System (INIS)

Bae, Myung-whan; Jung, Kwong-ho; Park, Sung-bum

2016-01-01

The effect of recirculated exhaust gas on performance and exhaust emissions with FGR rate are investigated by using a natural circulation, pressurized draft and water tube boiler with FGR system operating at several boiler loads and over fire air damper openings. The purpose of this study is to apply the FGR system to a power plant boiler for reducing NOx emissions. To activate the combustion, the OFA with 0 to 20% is supplied into the flame. When the suction damper of two stage combustion system installed in the upper side of wind box is opened by handling the lever between 0° and 90°, also, the combustion air supplied to burner is changed. It is found that the fuel consumption rate per evaporation rate did not show an obvious tendency to increase or decrease with rising the FGR rate, and NOx emissions at the same OFA damper opening are decreased, as FGR rates are elevated and boiler loads are dropped. While a trace amount of soot is emitted without regard to the operation conditions of boiler load, OFA damper opening and FGR rate, because soot emissions are eliminated by the electrostatic precipitator with a collecting efficiency of 86.7%.

Boiler house modernization through shared savings program

Energy Technology Data Exchange (ETDEWEB)

Breault, R.W. [Tecogen, Waltham, MA (United States)

1995-12-31

Throughout Poland as well as the rest of Eastern Europe, communities and industries rely on small heat only boilers to provide district and process heat. Together these two sectors produce about 85,000 MW from boilers in the 2 to 35 MW size range. The bulk of these units were installed prior to 1992 and must be completely overhauled to meet the emission regulations which will be coming into effect on January 1, 1998. Since the only practical fuel is coal in most cases, these boilers must be either retrofit with emission control technology or be replaced entirely. The question that arises is how to accomplish this given the current tight control of capital in Poland and other East European countries. A solution that we have for this problem is shared savings. These boilers are typically operating with a quiet low efficiency as compared to western standards and with excessive manual labor. Installing modernization equipment to improve the efficiency and to automate the process provides savings. ECOGY provides the funds for the modernization to improve the efficiency, add automation and install emission control equipment. The savings that are generated during the operation of the modernized boiler system are split between the client company and ECOGY for a number of years and then the system is turned over in entirety to the client. Depending on the operating capacity, the shared savings agreement will usually span 6 to 10 years.

The pressure cold wind system on the impact of industrial boiler economy and security

Science.gov (United States)

Li, Henan; Qian, Hongli; Jiang, Lei; Yu, Dekai; Li, Guannan; Yuan, Hong

2017-05-01

Industrial boiler is one of the most energy-consuming equipment in china, the annual consumption of energy accounts for about one-third of the national energy consumption.Industrial boiler in service at present have several severe problems such as small capacity, low efficiency, high energy consumption and causing severe pollution on environment, the average industrial boiler operation efficiency is only 65%. If the efficiency increased by 15% ∼ 20%, which meet the international advanced level, each year 70 million tons of coal saving and reduce environmental pollution[1]. As energy conservation and emissions reduction becomes the basic national policy of our country, improving the efficiency of industrial boiler energy is facing opportunities and challenges, optimizing the operation mode of the existing units, it is necessary to increase the flexibility of the boiler control.

Final stage of first supercritical 460MW{sub e} CFB boiler construction. First experience

Energy Technology Data Exchange (ETDEWEB)

Goral, Damian [Foster Wheeler Energia Polska (Poland); Ostrowski, Waldemar [PKE (Poland)

2009-07-01

Circulating fluidized bed (CFB) boiler technology has been growing in size and number over the past two decades and it has established its position as utility scale boiler technology. Plant sizes up to 300 MW{sub e} are in operation today and designs for larger boilers are being developed. The next natural step for CFB technology is to go for supercritical steam parameters and larger boiler sizes. A Polish utility company Poludniowy Koncern Energetyczny SA (PKE) placed an order to Foster Wheeler Energia Oy for a 460 MW{sub e} supercritical CFB boiler for their Lagisza power plant. Contract was signed at the end of year 2002 and the engineering work is now ongoing. This will be the first supercritical once-through CFB boiler in the world. A modern power plant is designed for high efficiency not only for economical reasons but also for enhanced environmental performance in terms of reduced emissions and quantity of ash generated due to lower fuel consumption. Cutting CO{sub 2} emissions is one of the main drivers. To achieve these goals, supercritical steam parameters have been applied. Now this technology is available also for CFB technology. This combines a high plant efficiency with the other well known benefits of CFB technology, such as: fuel flexibility, low emissions and high availability. The boiler design for 460 MW{sub e} Lagisza power plant utilizes low mass flux BENSON Vertical once-through technology developed and licensed by Siemens AG, Germany. CFB boiler with low and uniform furnace heat flux is extremely well suited for the Benson technology providing a stable operation of the boiler also during load changes and abnormal operation conditions. The paper describes the 460 MW{sub e} supercritical CFB boiler concept and presents the technical solutions of the boiler design with auxiliary equipment, as well as first experiences from boiler erection period and commissioning. In spite of achieving this remarkable milestone the development of the CFB

Towards ideal NOx control technology for bio-oils and a gas multi-fuel boiler system using a plasma-chemical hybrid process

International Nuclear Information System (INIS)

Fujishima, Hidekatsu; Takekoshi, Kenichi; Kuroki, Tomoyuki; Tanaka, Atsushi; Otsuka, Keiichi; Okubo, Masaaki

2013-01-01

Highlights: • A multi-fuel boiler system combined with NO x aftertreatment is developed. • NO x is removed from flue gas by a plasma-chemical hybrid process. • Waste bio-oils are utilized as renewable energy source and for CO 2 reduction. • Ultra low NO x emission less than 2 ppm is achieved. • The boiler system is applicable for industrial use. - Abstract: A super-clean boiler system comprising a multi-fuel boiler and a reactor for plasma-chemical hybrid NO x aftertreatment is developed, and its industrial applications are examined. The purpose of this research is to optimally reduce NO x emission and utilize waste bio-oil as a renewable energy source. First, NO oxidation using indirect plasma at elevated flue gas temperatures is investigated. It is clarified that more than 98% of NO is oxidized when the temperature of the flue gas is less than 130 °C. Three types of waste bio-oils (waste vegetable oil, rice bran oil, and fish oil) are burned in the boiler as fuels with a rotary-type burner for CO 2 reduction considering carbon neutrality. NO x in the flue gases of these bio-oils is effectively reduced by the indirect plasma-chemical hybrid treatment. Ultralow NO x emission less than 2 ppm is achieved for 450 min in the firing of city natural gas fuel. The boiler system can be successfully operated automatically according to unsteady steam demand and using an empirical equation for Na 2 SO 3 supply rate, and can be used in industries as an ideal NO x control technology

Assessment of Some Performance Characteristics of Refuse Boiler ...

African Journals Online (AJOL)

A pioneer palm oil boiler unit, in an immense power self-contained oil mill, impaired by many years of accumulated depreciation, was rebuilt in the pattern of a design-out scheme aimed primarily at rehabilitating the entire boiler system to a state of functionality. The research work studied the pre-maintenance and post ...

Improving boiler unit performance using an optimum robust minimum-order observer

Energy Technology Data Exchange (ETDEWEB)

Moradi, Hamed; Bakhtiari-Nejad, Firooz [Energy and Control Centre of Excellence, Department of Mechanical Engineering, Amirkabir University of Technology, Tehran (Iran, Islamic Republic of)

2011-03-15

To achieve a good performance of the utility boiler, dynamic variables such as drum pressure, steam temperature and water level of drum must be controlled. In this paper, a linear time invariant (LTI) model of a boiler system is considered in which the input variables are feed-water and fuel mass rates. Due to the inaccessibility of some state variables of boiler system, a minimum-order observer is designed based on Luenberger's model to gain an estimate state x of the true state x. Low cost of design and high accuracy of states estimation are the main advantages of the minimum-order observer; in comparison with previous designed full-order observers. By applying the observer on the closed-loop system, a regulator system is designed. Using an optimal functional code developed in MATLAB environment, desired observer poles are found such that suitable time response specifications of the boiler system are achieved and the gain and phase margin values are adjusted in an acceptable range. However, the real dynamic model may associate with parametric uncertainties. In that case, optimum region of poles of observer-based controller are found such that the robust performance of the boiler system against model uncertainties is guaranteed. (author)

Economic valuation of heat pumps and electric boilers in the Danish energy system

DEFF Research Database (Denmark)

Nielsen, Maria Grønnegaard; Morales González, Juan Miguel; Zugno, Marco

2016-01-01

Heat pumps (HP) and electric immersion boilers (EB) have great potential to increase flexibility in energy systems. In parallel, decreasing taxes on electricity-based heat production are creating a more favorable economic environment for the deployment of these units in Denmark. In this paper, th...... by potential investors....

Orion Boiler Plate Airdrop Test System

Science.gov (United States)

Machin, Ricardo A.; Evans, Carol T.

2013-01-01

On the 29th of February 2012 the Orion Capsule Parachute Assembly System (CPAS) project attempted to perform an airdrop test of a boilerplate test article for the second time. The first attempt (Cluster Development Test 2, July 2008) to deliver a similar boilerplate from a C-17 using the Low Velocity Air Drop (LVAD) technique resulted in the programmer parachute failing to properly inflate, the test article failing to achieve the desired test initiation conditions, and the test article a total loss. This paper will pick up where the CDT-2 failure investigation left off, describing the test technique that was adopted, and outline the modeling that was performed to gain confidence that the second attempt would be successful. The second boiler plate test (Cluster Development Test 3-3) was indeed a complete success and has subsequently been repeated several times, allowing the CPAS project to proceed with the full scale system level development testing required to integrate the hardware to the first Entry Flight Test vehicle as well as go into the Critical Design Review with minimum risk and a mature design.

Improving boiler unit performance using an optimum robust minimum-order observer

International Nuclear Information System (INIS)

Moradi, Hamed; Bakhtiari-Nejad, Firooz

2011-01-01

Research highlights: → Multivariable model of a boiler unit with uncertainty. → Design of a robust minimum-order observer. → Developing an optimal functional code in MATLAB environment. → Finding optimum region of observer-based controller poles. → Guarantee of robust performance in the presence of parametric uncertainties. - Abstract: To achieve a good performance of the utility boiler, dynamic variables such as drum pressure, steam temperature and water level of drum must be controlled. In this paper, a linear time invariant (LTI) model of a boiler system is considered in which the input variables are feed-water and fuel mass rates. Due to the inaccessibility of some state variables of boiler system, a minimum-order observer is designed based on Luenberger's model to gain an estimate state x-tilde of the true state x. Low cost of design and high accuracy of states estimation are the main advantages of the minimum-order observer; in comparison with previous designed full-order observers. By applying the observer on the closed-loop system, a regulator system is designed. Using an optimal functional code developed in MATLAB environment, desired observer poles are found such that suitable time response specifications of the boiler system are achieved and the gain and phase margin values are adjusted in an acceptable range. However, the real dynamic model may associate with parametric uncertainties. In that case, optimum region of poles of observer-based controller are found such that the robust performance of the boiler system against model uncertainties is guaranteed.

A refrigerated web camera for photogrammetric video measurement inside biomass boilers and combustion analysis.

Science.gov (United States)

Porteiro, Jacobo; Riveiro, Belén; Granada, Enrique; Armesto, Julia; Eguía, Pablo; Collazo, Joaquín

2011-01-01

This paper describes a prototype instrumentation system for photogrammetric measuring of bed and ash layers, as well as for flying particle detection and pursuit using a single device (CCD) web camera. The system was designed to obtain images of the combustion process in the interior of a domestic boiler. It includes a cooling system, needed because of the high temperatures in the combustion chamber of the boiler. The cooling system was designed using CFD simulations to ensure effectiveness. This method allows more complete and real-time monitoring of the combustion process taking place inside a boiler. The information gained from this system may facilitate the optimisation of boiler processes.

Techno-economic analysis of wood biomass boilers for the greenhouse industry

International Nuclear Information System (INIS)

Chau, J.; Sowlati, T.; Sokhansanj, S.; Preto, F.; Melin, S.; Bi, X.

2009-01-01

The objective of this study is to perform a techno-economic analysis on a typical wood pellet and wood residue boiler for generation of heat to an average-sized greenhouse in British Columbia. The variables analyzed included greenhouse size and structure, boiler efficiency, fuel types, and source of carbon dioxide (CO 2 ) for crop fertilization. The net present value (NPV) show that installing a wood pellet or a wood residue boiler to provide 40% of the annual heat demand is more economical than using a natural gas boiler to provide all the heat at a discount rate of 10%. For an assumed lifespan of 25 years, a wood pellet boiler system could generate NPV of C$259,311 without electrostatic precipitator (ESP) and C$74,695 with ESP, respectively. While, installing a wood residue boiler with or without an ESP could provide NPV of C$919,922 or C$1,104,538, respectively. Using a wood biomass boiler could also eliminate over 3000 tonne CO 2 equivalents of greenhouse gases annually. Wood biomass combustion generates more particulate matters than natural gas combustion. However, an advanced emission control system could significantly reduce particulate matters emission from wood biomass combustion which would bring the particulate emission to a relatively similar level as for natural gas

NOx CONTROL OPTIONS AND INTEGRATION FOR US COAL FIRED BOILERS

Energy Technology Data Exchange (ETDEWEB)

Mike Bockelie; Marc Cremer; Kevin Davis; Temi Linjewile; Connie Senior; Hong-Shig Shim; Bob Hurt; Eric Eddings; Larry Baxter

2003-01-30

This is the tenth Quarterly Technical Report for DOE Cooperative Agreement No: DE-FC26-00NT40753. The goal of the project is to develop cost effective analysis tools and techniques for demonstrating and evaluating low NO{sub x} control strategies and their possible impact on boiler performance for firing US coals. The Electric Power Research Institute (EPRI) is providing cofunding for this program. This program contains multiple tasks and good progress is being made on all fronts. During this quarter, progress was made on the computational simulation of a full-scale boiler with the purpose of understanding the potential impacts of burner operating conditions on soot and NO{sub x} generation. Sulfation tests on both the titania support and vanadia/titania catalysts were completed using BYU's in situ spectroscopy reactor this quarter. These experiments focus on the extent to which vanadia and titania sulfate in an SO{sub 2}-laden, moist environment. Construction of the CCS reactor system is essentially complete and the control hardware and software are largely in place. A large batch of vanadia/titania catalyst in powder form has been prepared for use in poisoning tests. During this quarter, minor modifications were made to the multi-catalyst slipstream reactor and to the control system. The slipstream reactor was installed at AEP's Rockport plant at the end of November 2002. In this report, we describe the reactor system, particularly the control system, which was created by REI specifically for the reactor, as well as the installation at Rockport.

Technical/economical analysis of bioenergy systems

International Nuclear Information System (INIS)

Solantausta, Y.

1998-01-01

The objectives of the IEA Bioenergy Technoeconomic Analysis Activity are: (1) To promote development of thermochemical biomass conversion methods by carrying out selected site specific feasibility studies in participating countries. Both agricultural and woody biomasses will be converted either into electricity or boiler fuels; (2) To compare advanced technologies to commercial alternatives based on technoeconomic basis to establish future development needs, and (3) To facilitate information exchange between participants on relevant basic process issues. Five countries (Finland, Canada, USA, Norway, Austria) are participating to the Activity. Initially two feasibility studies are planned for each country. Each study has three common elements: site specific, technical, and economic data. The site specific cases are described below in short. Products in the cases are electricity, heat and fuel oil. Total of two cases per country are planned. (orig.)

49 CFR 230.47 - Boiler number.

Science.gov (United States)

2010-10-01

... 49 Transportation 4 2010-10-01 2010-10-01 false Boiler number. 230.47 Section 230.47..., DEPARTMENT OF TRANSPORTATION STEAM LOCOMOTIVE INSPECTION AND MAINTENANCE STANDARDS Boilers and Appurtenances Steam Gauges § 230.47 Boiler number. (a) Generally. The builder's number of the boiler, if known, shall...

A novel modelling approach for condensing boilers based on hybrid dynamical systems

NARCIS (Netherlands)

Satyavada, H.; Baldi, S.

2016-01-01

Condensing boilers use waste heat from flue gases to pre-heat cold water entering the boiler. Flue gases are condensed into liquid form, thus recovering their latent heat of vaporization, which results in as much as 10%–12% increase in efficiency. Modeling these heat transfer phenomena is crucial to

Co-firing straw and coal in a 150-MWe utility boiler: in situ measurements

DEFF Research Database (Denmark)

Hansen, P. F.B.; Andersen, Karin Hedebo; Wieck-Hansen, K.

1998-01-01

A 2-year demonstration program is carried out by the Danish utility I/S Midtkraft at a 150-MWe PF-boiler unit reconstructed for co-firing straw and coal. As a part of the demonstration program, a comprehensive in situ measurement campaign was conducted during the spring of 1996 in collaboration...... with the Technical University of Denmark. Six sample positions have been established between the upper part of the furnace and the economizer. The campaign included in situ sampling of deposits on water/air-cooled probes, sampling of fly ash, flue gas and gas phase alkali metal compounds, and aerosols as well...... deposition propensities and high temperature corrosion during co-combustion of straw and coal in PF-boilers. Danish full scale results from co-firing straw and coal, the test facility and test program, and the potential theoretical support from the Technical University of Denmark are presented in this paper...

Biomass boilers: towards a higher efficiency

International Nuclear Information System (INIS)

Petitot, Pauline; Signoret, Stephane; Mary, Olivier; Dejeu, Mathieu; Tachet, Jean-Pierre

2014-01-01

A set of articles proposes an overview of the situation and perspectives of biomass fuelled boilers in France. As outlined in an interview, professionals are supported by ADEME and the Heat Fund (Fonds Chaleur) for a continuous development of wood-energy in order to reach national objectives for renewable energies by 2020. The next article discusses issues related to wood supply, with some concerns regarding forest exploitation, and needs to find new management ways and to use other sources than forests. The technical status and perspectives of smoke condensation in wood-fuelled boilers are discussed. The example of a malt-house near Issoudun fuelled by biomass since 2013 is presented. Other examples concern a small town of Burgundy which developed and is still improving a heat network, a wood-fuelled heat network in Saint-Denis, and a biomass wood-fuelled heat production plant for the Toulouse University hospital. Graphs indicate evolutions of prices for different wood-based fuel products. The last article outlines the role of forests and the importance of their protection in the struggle against climate change, and discusses problems faced to support this preservation and its financing

Evaluation of conditions of SNCR in small boilers

International Nuclear Information System (INIS)

Kullendorff, A.; Lorentzon, K.

1996-04-01

The report describes the first part of a project 'SNCR for small boilers', supported by Vaermeforsk (Thermal Engineering Research Institute), with the purpose of assessing the potential for SNCR in small boilers. Given favourable conditions, the project was to be continued in a second part with the demonstration of a SNCR system in a small boiler (or several boilers). During the base establishment, the temperatures in four locations per boiler, in a couple of horizontal or vertical levels and at 2-3 thermal outputs, were measured. Out of the four locations two showed temperatures mainly within the theoretical temperature window for SNCR. These locations were used during the try-out tests to inject urea and ammonia. The locations and the equipment used during the try-out tests together with existing operation strategies seem to limit the reduction levels to approximately 10-20% at acceptable levels of ammonia slip. The measurements and try-out tests carried out does not provide enough basis for forming any general conclusions concerning SNCR in small boilers. Neither the base establishment nor the try-out tests included any optimisation of the boilers regarding the operation strategy or, for the try-out tests, locations and equipment (drop size, flow shape and direction). Therefore, it is likely to believe that better results can be obtained, given other conditions of operation and using well established SNCR technology, adapted to the circumstances. 2 refs, 27 figs, 5 tabs

Computer control for the Tampella double-grate boiler. Tampella-kaksoisarinan toiminnan ja arinapolton ohjaustutkimus

Energy Technology Data Exchange (ETDEWEB)

Imelaeinen, K; Petaenen, P; Koskela, O; Sutinen, R

1986-01-01

Most of the new boilers recently installed in Finland are multifuel boilers using woodwastes and peat as the main fuel. Although burning of woodwastes and peat is economically most attractive, noticeable difficulties are encountered in the combustion control due to such fuel characteristics as varying physical properties, moisture value etc. In this project a control strategy was developed for the Tampella double-grate boiler. Special attention was paid to the grate burning properties and the function of the mechanical grate. The control system consists of the optimization of the Tampella multifuel boiler (K10) and the steam levelling control system of the power plant. Because of the rapid load fluctuations caused by boarding machine web breaks or fluctuations in digester house steam demand, a steam network levelling system was installed in the power plant. The main object of the project was to minimize oil burning in the K10-boiler and the whole power plant and the optimization of grate burning. The practical results of the mechanical grate function control and air distribution optimization are very encouraging. During normal operation boiler pressure and excess oxygen are very stable compared with other grate boilers. The response time of boiler load changes is also very fast compared to other boilers of this type. The main object of the whole boiler installation project was to decrease oil consumption by effective burning of domestic fuels. This object was attained better than was predicted.

46 CFR 61.05-10 - Boilers in service.

Science.gov (United States)

2010-10-01

... 46 Shipping 2 2010-10-01 2010-10-01 false Boilers in service. 61.05-10 Section 61.05-10 Shipping... INSPECTIONS Tests and Inspections of Boilers § 61.05-10 Boilers in service. (a) Each boiler, including superheater, reheater, economizer, auxiliary boiler, low-pressure heating boiler, and unfired steam boiler...

A Refrigerated Web Camera for Photogrammetric Video Measurement inside Biomass Boilers and Combustion Analysis

Directory of Open Access Journals (Sweden)

Enrique Granada

2011-01-01

Full Text Available This paper describes a prototype instrumentation system for photogrammetric measuring of bed and ash layers, as well as for flying particle detection and pursuit using a single device (CCD web camera. The system was designed to obtain images of the combustion process in the interior of a domestic boiler. It includes a cooling system, needed because of the high temperatures in the combustion chamber of the boiler. The cooling system was designed using CFD simulations to ensure effectiveness. This method allows more complete and real-time monitoring of the combustion process taking place inside a boiler. The information gained from this system may facilitate the optimisation of boiler processes.

Control Properties of Bottom Fired Marine Boilers

DEFF Research Database (Denmark)

Solberg, Brian; Andersen, Palle; Karstensen, Claus M. S.

2005-01-01

This paper focuses on model analysis of a dynamic model of a bottom fired one-pass smoke tube boiler. Linearised versions of the model are analysed to determine how gain, time constants and right half plane zeros (caused by the shrink-and-swell phenomenon) depend on the steam flow load. Furthermore...... the interactions in the system are inspected to analyse potential benefit from using a multivariable control strategy in favour of the current strategy based on single loop theory. An analysis of the nonlinear model is carried out to further determine the nonlinear characteristics of the boiler system...

An optimising controller for Hinkley Point B AGR boilers

International Nuclear Information System (INIS)

Wells, C.

1986-01-01

The improvements to the control system at Hinkley Point 'B' Power Station has as one of its objectives the provision of a half unit valve controller. This will enable the asymmetry between the boiler half units, which is a feature of current operation, to be reduced. The use of an on-line boiler model in conjunction with this facility will allow the risk to the boilers from corrosion, creep, and vibration to be assessed and held at the minimum attainable value, thereby prolonging plant life whilst maximising output and efficiency. (author)

Numerical simulation of a 374 tons/h water-tube steam boiler following a feedwater line break

International Nuclear Information System (INIS)

Deghal Cheridi, Amina Lyria; Chaker, Abla; Loubar, Ahcène

2016-01-01

Highlights: • We simulate the behavior of a steam boiler during feed-water line break accident. • To perform accident analysis of the steam boiler, Relap5/Mod3.2 system code is used. • A Relap5 model of the boiler is developed and qualified at the steady state level. • A good agreement between Relap5 results and available experimental data. • The Relap5 model predicts well the main transient features of the boiler. - Abstract: To ensure the operational safety of an industrial water-tube steam boiler it is very important to assess various accident scenarios in real plant working conditions. One of the most challenging scenarios is the loss of feedwater to the steam boiler. In this paper, a simulation of the behavior of an industrial water-tube radiant steam boiler during feedwater line break accident is discussed. The simulation is carried out using the RELAP5 system code. The steam boiler is installed in an Algerian natural gas liquefaction complex. The simulation shows the capabilities of RELAP5 system code in predicting the behavior of the steam boiler at both steady state and transient working conditions. From another side, the behavior of the steam boiler following the accident shows how the control system can successfully mitigate the effects and consequences of such accident and how the evaporator tubes can undergo a severe damage due to an uncontrolled increase of the wall temperature in case of failure of this system.

Installations of SNCR on bark-fired boilers; Uppfoeljning av SNCR-installationer paa barkpannor

Energy Technology Data Exchange (ETDEWEB)

Hjalmarsson, A.K.; Hedin, K. [AaF-Energikonsult, Stockholm (Sweden); Andersson, Lars [AaF-IPK (Sweden)

1997-01-01

Experience has been collected from the twelve bark-fired boilers in Sweden with selective non catalytic reduction (SNCR) installations to reduce emissions of nitrogen oxides. Most of the boilers have slope grates, but there are also two boilers with cyclone ovens and two fluidized bed boilers. In addition to oil there are also possibilities to burn other fuel types in most boilers, such as sludge from different parts of the pulp and paper mills, saw dust and wood chips. The SNCR installations seems in general to be of simple design. In most installations the injection nozzles are located in existing holes in the boiler walls. The availability is reported to be good from several of the SNCR installations. There has been tube leakage in several boilers. The urea system has resulted in corrosion and in clogging of one oil burner. This incident has resulted in a decision not to use SNCR system with the present design of the system. The fuel has also caused operational problems with the SNCR system in several of the installations due to variations in the moisture content and often high moisture content in bark and sludge, causing temperature variations. The availability is presented to be high for the SNCR system at several of the plants, in two of them about 90 %. The results in NO{sub x} reduction vary between the installations depending on boiler, fuel and operation. The emissions are between 45 and 100 mg NO{sub 2}/MJ fuel input and the NO{sub x} reduction rates are in most installations between 30 and 40 %, the lowest 20 and the highest 70 %. 13 figs, 3 tabs

APPLICATION OF REBURNING TO COAL-FIRED INDUSTRIAL BOILERS IN TAIWAN

Science.gov (United States)

The paper gives an overview of the characteristics of coal-fired industrial boilers in Taiwan and projections of the cost and performance data for retrofitting several boilers with reburning. The impacts of reburning fuel type on the reburning system design and cost effectivenes...

Technical and environmental performance of 10 kW understocker boiler during combustion of biomass and conventional fuels

OpenAIRE

Junga Robert; Wzorek Małgorzata; Kaszubska Mirosława

2017-01-01

This paper treats about the impact fuels from biomass wastes and coal combustion on a small boiler operation and the emission of pollutants in this process. Tests were performed in laboratory conditions on a water boiler with retort furnace and the capacity of 10 kW. Fuels from sewage sludge and agriculture wastes (PBZ fuel) and a blend of coal with laying hens mature (CLHM) were taken into account. The results in emission changes of NOx, CO2, CO and SO2 and operating parameters of the tested...

An advanced maintenance advisory and surveillance system for boiler tubes - AMASS

Energy Technology Data Exchange (ETDEWEB)

Tomkins, A B [ERA Technology Ltd, Leatherhead (United Kingdom)

1999-12-31

In a recently completed European collaborative project, the aim was to address the issue of boiler tube failures and thereby plant availability. The reduction of forced outages due to component failures and the reduction of planned outages for preventative maintenance can both contribute in this respect. It has been possible to assess tube degradation due to erosion, corrosion and overheating through the use of on-line techniques (thin layer activation, corrosion probes and novel temperature sensors) and off-line techniques (cold air velocity measurements, laser shearography and measurements of steam side oxide) which have been developed in the project. These techniques have been demonstrated on an oil fired boiler in Portugal and a coal fired unit in Spain. The output from the monitoring techniques has been integrated in the AMASS maintenance advisory and surveillance system. This is a computerised system comprising a spatial database with add-on tools designed to assess data from individual monitors and to provide the user with information on tube life utilisation rates and the probability of tube failure occurring. A description of the monitoring techniques will be described along with some of the results of demonstrating them in the field. Also an overview of the computerized system and the way in which it works will be given along with examples of how it can be used to assist with preventative maintenance and to help avoid unplanned outages. (orig.) 10 refs.

An advanced maintenance advisory and surveillance system for boiler tubes - AMASS

Energy Technology Data Exchange (ETDEWEB)

Tomkins, A.B. [ERA Technology Ltd, Leatherhead (United Kingdom)

1998-12-31

In a recently completed European collaborative project, the aim was to address the issue of boiler tube failures and thereby plant availability. The reduction of forced outages due to component failures and the reduction of planned outages for preventative maintenance can both contribute in this respect. It has been possible to assess tube degradation due to erosion, corrosion and overheating through the use of on-line techniques (thin layer activation, corrosion probes and novel temperature sensors) and off-line techniques (cold air velocity measurements, laser shearography and measurements of steam side oxide) which have been developed in the project. These techniques have been demonstrated on an oil fired boiler in Portugal and a coal fired unit in Spain. The output from the monitoring techniques has been integrated in the AMASS maintenance advisory and surveillance system. This is a computerised system comprising a spatial database with add-on tools designed to assess data from individual monitors and to provide the user with information on tube life utilisation rates and the probability of tube failure occurring. A description of the monitoring techniques will be described along with some of the results of demonstrating them in the field. Also an overview of the computerized system and the way in which it works will be given along with examples of how it can be used to assist with preventative maintenance and to help avoid unplanned outages. (orig.) 10 refs.

Leak detection evaluation of boiler tube for power plant using acoustic emission

International Nuclear Information System (INIS)

Lee, Sang Guk; Chung, Min Hwa; Nam, Ki Woo

2001-01-01

Main equipment of thermal power plant, such as boiler and turbine, are designed and manufactured by domestic techniques. And also the automatic control facilities controlling the main equipment are at the applying step of the localization. and many parts of BOP(Balance Of Plant) equipment are utilizing, localized. But because the special equipment monitoring the operation status of the main facilities such as boiler and turbine are still dependent upon foreign technology and especially boiler tube leak detection system is under the initial step of first application to newly-constructed plants and the manufacturing and application are done by foreign techniques mostly, fast localization development is required. Therefore, so as to study and develop boiler tube leak detection system, we performed studying on manufacturing, installation in site, acoustic emission(AE) signal analysis and discrimination etc. As a result of studying on boiler tube leak detection using AE, we conformed that diagnosis for boiler tube and computerized their trend management is possible, and also it is expected to contribute to safe operation of power generation facilities.

Distributed parameter modeling and simulation for the evaporation system of a controlled circulation boiler based on 3-D combustion monitoring

International Nuclear Information System (INIS)

Chu Yuntao; Lou Chun; Cheng Qiang; Zhou Huaichun

2008-01-01

In this paper, a dynamic, distributed parameter model for the evaporation system of a controlled circulation boiler was developed. As an essential basis, the 3-D temperature distribution and the average emissivity of the particle phase inside its furnace can be got by a flame image processing technique from multiple, visible flame image detectors in a real-time combustion monitoring system. Then the transient, 2-D radiation flux can be obtained by solving a set of energy balance equations for the water wall elements, which serves as a distributed boundary condition for the dynamic, distributed parameter model proposed for the evaporation system. For large change of the boiler load, two important parameters, the correction factor of equivalent flame emissivity and the coefficient of the steam mass flow rate at the outlet of the drum, were determined using the operation data from a 300 MW boiler. The model was validated by comparing the simulation results for some main steam parameters of the system with those from measurements. Besides that, the transient distributions of the parameters, such as the steam quality and the mass velocity, were predicted by the model. This model can be used for on-line calculation or off-line prediction of the local abnormal phenomena occurring on the water walls, forming an important basis to effectively evaluate the security and the reliability of a power plant boiler

The design development and commissioning of two distributed computer based boiler control systems

International Nuclear Information System (INIS)

Collier, D.; Johnstone, L.R.; Pringle, S.T.; Walker, R.W.

1980-01-01

The CEBG N.E. Region has recently commissioned two major boiler control schemes using distributed computer control system. Both systems have considerable development potential to allow modifications to meet changing operational requirements. The distributed approach to control was chosen in both instances so as to achieve high control system availability and as a method of easing the commissioning programs. The experience gained with these two projects has reinforced the view that distributed computer systems show advantages over centralised single computers especially if software is designed for the distributed system. (auth)

New configurations of a heat recovery absorption heat pump integrated with a natural gas boiler for boiler efficiency improvement

International Nuclear Information System (INIS)

Qu, Ming; Abdelaziz, Omar; Yin, Hongxi

2014-01-01

Highlights: • Thermal and heat transfer models of absorption heat pumps driven by exhaust gas, hot water, or natural gas. • Natural gas boiler combustion model. • Heat exchanger for condensing. • Experimental data of a hot water absorption heat pump. • Economic assessment of heat recovery absorption heat pump for improving natural gas boilers. - Abstract: Conventional natural gas-fired boilers exhaust flue gas direct to the atmosphere at 150–200 °C, which, at such temperatures, contains large amount of energy and results in relatively low thermal efficiency ranging from 70% to 80%. Although condensing boilers for recovering the heat in the flue gas have been developed over the past 40 years, their present market share is still less than 25%. The major reason for this relatively slow acceptance is the limited improvement in the thermal efficiency of condensing boilers. In the condensing boiler, the temperature of the hot water return at the range of 50–60 °C, which is used to cool the flue gas, is very close to the dew point of the water vapor in the flue gas. Therefore, the latent heat, the majority of the waste heat in the flue gas, which is contained in the water vapor, cannot be recovered. This paper presents a new approach to improve boiler thermal efficiency by integrating absorption heat pumps with natural gas boilers for waste heat recovery (HRAHP). Three configurations of HRAHPs are introduced and discussed. The three configurations are modeled in detail to illustrate the significant thermal efficiency improvement they attain. Further, for conceptual proof and validation, an existing hot water-driven absorption chiller is operated as a heat pump at operating conditions similar to one of the devised configurations. An overall system performance and economic analysis are provided for decision-making and as evidence of the potential benefits. These three configurations of HRAHP provide a pathway to achieving realistic high-efficiency natural

A study on the capture of carbon dioxide from a large refinery power station boiler by conversion to oxyfuel operation

Energy Technology Data Exchange (ETDEWEB)

Wilkinson, M.B.; Boden, J.C.; Panesar, R.S.; Allam, R.J. [BP Amoco, Sunbury-on-Thames (United Kingdom)

2001-07-01

A detailed feasibility study has been carried out on the conversion of an existing refinery power station boiler, fired with refinery off-gas, to oxyfuel operation with carbon dioxide capture. The conversion was shown to be technically feasible using proven technologies. Boiler output could be maintained without significant pressure-part modifications and there would be no loss of boiler efficiency. It would be possible to retain a capability to operate in conventional air firing mode for start-up and emergency situations. The concept has been developed to a stage where a demonstration plant could be designed. The major elements of the capital costs of conversion are associated with the air separation unit and the carbon dioxide treatment and compression train and the additional operating costs are associated principally with the power consumption of these units. Further optimisation of the oxyfuel combustion system is possible and it is anticipated that the ongoing developments in air separation technology will help to make significant reductions in these costs in the future. 5 refs., 6 figs.

Experimental validation of a thermodynamic boiler model under steady state and dynamic conditions

International Nuclear Information System (INIS)

Carlon, Elisa; Verma, Vijay Kumar; Schwarz, Markus; Golicza, Laszlo; Prada, Alessandro; Baratieri, Marco; Haslinger, Walter; Schmidl, Christoph

2015-01-01

Highlights: • Laboratory tests on two commercially available pellet boilers. • Steady state and a dynamic load cycle tests. • Pellet boiler model calibration based on data registered in stationary operation. • Boiler model validation with reference to both stationary and dynamic operation. • Validated model suitable for coupled simulation of building and heating system. - Abstract: Nowadays dynamic building simulation is an essential tool for the design of heating systems for residential buildings. The simulation of buildings heated by biomass systems, first of all needs detailed boiler models, capable of simulating the boiler both as a stand-alone appliance and as a system component. This paper presents the calibration and validation of a boiler model by means of laboratory tests. The chosen model, i.e. TRNSYS “Type 869”, has been validated for two commercially available pellet boilers of 6 and 12 kW nominal capacities. Two test methods have been applied: the first is a steady state test at nominal load and the second is a load cycle test including stationary operation at different loads as well as transient operation. The load cycle test is representative of the boiler operation in the field and characterises the boiler’s stationary and dynamic behaviour. The model had been calibrated based on laboratory data registered during stationary operation at different loads and afterwards it was validated by simulating both the stationary and the dynamic tests. Selected parameters for the validation were the heat transfer rates to water and the water temperature profiles inside the boiler and at the boiler outlet. Modelling results showed better agreement with experimental data during stationary operation rather than during dynamic operation. Heat transfer rates to water were predicted with a maximum deviation of 10% during the stationary operation, and a maximum deviation of 30% during the dynamic load cycle. However, for both operational regimes the

Curbing Air Pollution and Greenhouse Gas Emissions from Industrial Boilers in China

Energy Technology Data Exchange (ETDEWEB)

Shen, Bo [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States); Price, Lynn K [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States); Lu, Hongyou [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States); Liu, Xu [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States); Tsen, Katherine [Univ. of California, Berkeley, CA (United States); Xiangyang, Wei [National Energy Conservation Center (China); Yunpeng, Zhang [National Energy Conservation Center (China); Jian, Guan [China Special Equipment Inspection & Test Inst. (China); Rui, Hou [China Machinery Industry Conservation & Resource Utilization Center (China); Junfeng, Zhang [China National Offshore Oil Corp. (China); Yuqun, Zhuo [Tsinghua Univ., Beijing (China); Shumao, Xia [China Energy Conservation & Environmental Protection Group (China); Yafeng, Han [Xi' an Jiatong Univ. (China); Manzhi, Liu [China Univ. of Mining and Technology (China)

2015-10-28

China’s industrial boiler systems consume 700 million tons of coal annually, accounting for 18% of the nation’s total coal consumption. Together these boiler systems are one of the major sources of China’s greenhouse gas (GHG) emissions, producing approximately 1.3 gigatons (Gt) of carbon dioxide (CO₂) annually. These boiler systems are also responsible for 33% and 27% of total soot and sulfur dioxide (SO2) emissions in China, respectively, making a substantial contribution to China’s local environmental degradation. The Chinese government - at both the national and local level - is taking actions to mitigate the significant greenhouse gas (GHG) emissions and air pollution related to the country’s extensive use of coal-fired industrial boilers. The United States and China are pursuing a collaborative effort under the U.S.-China Climate Change Working Group to conduct a comprehensive assessment of China’s coal-fired industrial boilers and to develop an implementation roadmap that will improve industrial boiler efficiency and maximize fuel-switching opportunities. Two Chinese cities – Ningbo and Xi’an – have been selected for the assessment. These cities represent coastal areas with access to liquefied natural gas (LNG) imports and inland regions with access to interprovincial natural gas pipelines, respectively.

India's first 100,000 lbs/hr atmospheric bed boiler

International Nuclear Information System (INIS)

Mahajan, S.K.

1991-01-01

This paper covers the operating experience at the Petrochemical Complex of Hindustan Polymers, a Member Company of the UB Group, India, on the India's first 100,000 Lbs/hr atmospheric fluidized bed boiler supplied by Bharat Heavy Electricals Ltd., India. This atmospheric fluidized bed boiler is in operation for over 7 years with over 51,000 operating hours. The paper covers the details of onstream hours, actual thermal efficiency achieved, type of coal used and operational advantages of such boilers as per experience of Hindustan Polymers. Paper also highlights the maintenance and equipment problems as well as the developments which have taken place to overcome such problems. Details of experience in the operation of this boiler with baghouse system using abrasive and high ash coal are also covered

Towards an intermittency-friendly energy system: Comparing electric boilers and heat pumps in distributed cogeneration

International Nuclear Information System (INIS)

Blarke, Morten B.

2012-01-01

Highlights: ► We propose an “intermittency-friendly” energy system design. ► We compare intermittency-friendly concepts in distributed cogeneration. ► We investigate a new concept involving a heat pump and intermediate cold storage. ► We find significant improvements in operational intermittency-friendliness. ► Well-designed heat pump concepts are more cost-effective than electric boilers. -- Abstract: Distributed cogeneration has played a key role in the implementation of sustainable energy policies for three decades. However, increasing penetration levels of intermittent renewables is challenging that position. The paradigmatic case of West Denmark indicates that distributed operators are capitulating as wind power penetration levels are moving above 25%; some operators are retiring cogeneration units entirely, while other operators are making way for heat-only boilers. This development is jeopardizing the system-wide energy, economic, and environmental benefits that distributed cogeneration still has to offer. The solution is for distributed operators to adapt their technology and operational strategies to achieve a better co-existence between cogeneration and wind power. Four options for doing so are analysed including a new concept that integrates a high pressure compression heat pump using low-temperature heat recovered from flue gasses in combination with an intermediate cold storage, which enables the independent operation of heat pump and cogenerator. It is found that an electric boiler provides consistent improvements in the intermittency-friendliness of distributed cogeneration. However, well-designed heat pump concepts are more cost-effective than electric boilers, and in future markets where the gas/electricity price ratio is likely to increase, compression heat pumps in combination with intermediate thermal storages represent a superior potential for combining an intermittency-friendly pattern of operation with the efficient use of

Charting the boiler market

International Nuclear Information System (INIS)

2003-01-01

The ''boiler market'' of electricity, sometimes called unsecured transmission, is electric power consumption that in public statistics is restricted by the obligation of the customers to cut their consumption at short notice and therefore are granted some discount on the network lease. The present document is part of a project that aims to provide a better understanding of the flexibility in the Norwegian power market, limited by the power-intensive industry and the boiler market. It discusses the boiler market. It begins with a discusses of the available statistics, where different sources show very dissimilar consumption figures. Then it examines how the consumption in the boiler market developed during the winter 2002/2003. Finally, there is a description of the regulations of unsecured transmission and how the various network owners adapt to the regulations.

Millwright Apprenticeship. Related Training Modules. 7.1-7.9 Boilers.

Science.gov (United States)

Lane Community Coll., Eugene, OR.

This packet, part of the instructional materials for the Oregon apprenticeship program for millwright training, contains nine modules covering boilers. The modules provide information on the following topics: fire and water tube types of boilers, construction, fittings, operation, cleaning, heat recovery systems, instruments and controls, and…

Model-based Control of a Bottom Fired Marine Boiler

DEFF Research Database (Denmark)

Solberg, Brian; Karstensen, Claus M. S.; Andersen, Palle

2005-01-01

This paper focuses on applying model based MIMO control to minimize variations in water level for a specific boiler type. A first principles model is put up. The model is linearized and an LQG controller is designed. Furthermore the benefit of using a steam °ow measurement is compared to a strategy...... relying on estimates of the disturbance. Preliminary tests at the boiler system show that the designed controller is able to control the boiler process. Furthermore it can be concluded that relying on estimates of the steam flow in the control strategy does not decrease the controller performance...

Model-based Control of a Bottom Fired Marine Boiler

DEFF Research Database (Denmark)

Solberg, Brian; Karstensen, Claus M. S.; Andersen, Palle

This paper focuses on applying model based MIMO control to minimize variations in water level for a specific boiler type. A first principles model is put up. The model is linearized and an LQG controller is designed. Furthermore the benefit of using a steam °ow measurement is compared to a strategy...... relying on estimates of the disturbance. Preliminary tests at the boiler system show that the designed controller is able to control the boiler process. Furthermore it can be concluded that relying on estimates of the steam flow in the control strategy does not decrease the controller performance...

Thermal Efficiency of Power Module “Boiler with Solar Collectors as Additional Heat Source” For Combined Heat Supply System

Directory of Open Access Journals (Sweden)

Denysova A.E.

2015-04-01

Full Text Available The purpose of work is to increase the efficiency of the combined heat supply system with solar collectors as additional thermal generators. In order to optimize the parameters of combined heat supply system the mathematical modeling of thermal processes in multi module solar collectors as additional thermal generators for preheating of the water for boiler have been done. The method of calculation of multi-module solar collectors working with forced circulation for various configurations of hydraulic connection of solar collector modules as the new result of our work have been proposed. The results of numerical simulation of thermal efficiency of solar heat source for boiler of combined heat supply system with the account of design features of the circuit; regime parameters of thermal generators that allow establishing rational conditions of its functioning have been worked out. The conditions of functioning that provide required temperature of heat carrier incoming to boiler and value of flow rate at which the slippage of heat carrier is not possible for different hydraulic circuits of solar modules have been established.

Development of Computational Capabilities to Predict the Corrosion Wastage of Boiler Tubes in Advanced Combustion Systems

Energy Technology Data Exchange (ETDEWEB)

Kung, Steven; Rapp, Robert

2014-08-31

A comprehensive corrosion research project consisting of pilot-scale combustion testing and long-term laboratory corrosion study has been successfully performed. A pilot-scale combustion facility available at Brigham Young University was selected and modified to enable burning of pulverized coals under the operating conditions typical for advanced coal-fired utility boilers. Eight United States (U.S.) coals were selected for this investigation, with the test conditions for all coals set to have the same heat input to the combustor. In addition, the air/fuel stoichiometric ratio was controlled so that staged combustion was established, with the stoichiometric ratio maintained at 0.85 in the burner zone and 1.15 in the burnout zone. The burner zone represented the lower furnace of utility boilers, while the burnout zone mimicked the upper furnace areas adjacent to the superheaters and reheaters. From this staged combustion, approximately 3% excess oxygen was attained in the combustion gas at the furnace outlet. During each of the pilot-scale combustion tests, extensive online measurements of the flue gas compositions were performed. In addition, deposit samples were collected at the same location for chemical analyses. Such extensive gas and deposit analyses enabled detailed characterization of the actual combustion environments existing at the lower furnace walls under reducing conditions and those adjacent to the superheaters and reheaters under oxidizing conditions in advanced U.S. coal-fired utility boilers. The gas and deposit compositions were then carefully simulated in a series of 1000-hour laboratory corrosion tests, in which the corrosion performances of different commercial candidate alloys and weld overlays were evaluated at various temperatures for advanced boiler systems. Results of this laboratory study led to significant improvement in understanding of the corrosion mechanisms operating on the furnace walls as well as superheaters and reheaters in

Boilers after 30 years. State of the art. Pt. 1. From the use of calorific value to the boiler; Brennwertkessel nach 30 Jahren. Stand der Technik. T. 1. Von der Brennwertnutzung zum Brennwertkessel

Energy Technology Data Exchange (ETDEWEB)

Kremer, Robert [Deutscher Verein des Gas- und Wasserfaches e.V. (DVGW) (Germany). Fachausschuss Trinkwasserhygiene in Gebaeuden; Selbach, Juergen

2009-01-15

The economical extent with raw materials and other materials as well as the effective utilization of materials in production processes compellingly is necessary for economy reasons in all industrial industries and handicraft industries. In the case of the consumption of thermal energy, also today still amazing possibilities of energy conservation result. Boilers with which the upper calorific value of fuels can be used are well-known for 30 years but not yet sufficiently spread. One of the calorific value pioneers had to announce insolvency in the year 2000. Today one endeavoured with modern boilers to realize the technically possible and economically necessary annual consumption index of approximately 100 % in practice.

The impact of feedwater and condensate return excursions on boiler system component failures

Energy Technology Data Exchange (ETDEWEB)

Esmacher, Mel J. [GE Water and Process Technologies, The Woodlands, TX (United States); Rossi, Anthony [GE Water and Process Technologies, Trevose, PA (United States)

2010-02-15

During boiler operation, the transport of contaminants in boiler feedwater or condensate return via hardness excursions or transport of metal oxides due to corrosion can cause fouling and subsequent tube failure due to under-deposit corrosion or overheating. Case histories are reviewed and suitable corrective actions discussed. (orig.)

Chemical cleaning of UK AGR boilers

International Nuclear Information System (INIS)

Rudge, A.; Turner, P.; Ghosh, A.; Clary, W.; Tice, D.

2002-01-01

For the first time in their operational lives, UK advanced gas-cooled reactor once-through boilers have been chemically cleaned. Chemical cleaning was necessary to avoid lost output resulting from boiler pressure drops, which had been increasing for a number of years. Chemical cleaning of these boilers presents a number of unique difficulties. These include lack of access to the boilers, highly sensitised 316H superheater sections that cannot be excluded from the cleaning flow path, relatively thin boiler tube walls and an intolerance to boiler tube failure because of the role of the boilers in nuclear decay heat removal. The difficulties were overcome by implementing the clean in a staged manner, starting with an extensive materials testwork programme to select and then to substantiate the cleaning process. The selected process was based on ammoniated citric acid plus formic acid for the principal acid cleaning stage. Materials testwork was followed by an in-plant trial clean of six boiler tubes, further materials testwork and the clean of a boiler tube in a full-scale test rig. An overview is presented of the work that was carried out to demonstrate that the clean could be carried out safely, effectively and without leading to unacceptable corrosion losses. Full-scale chemical cleaning was implemented by using as much of the existing plant as possible. Careful control and monitoring was employed to ensure that the cleaning was implemented according to the specified design, thus ensuring that a safe and effective clean was carried out. Full-scale cleaning has resulted in significant boiler pressure drop recovery, even though the iron burden was relatively low and cleaning was completed in a short time. (orig.)

DB Riley-low emission boiler system (LEBS): Superior power for the 21st century

Energy Technology Data Exchange (ETDEWEB)

Beittel, R. [DB Riley, Inc., Worcester, MA (United States); Ruth, L.A. [Dept. of Energy, Pittsburgh, PA (United States)

1997-12-31

In conjunction with the US Department of Energy, DB Riley, Inc., is developing a highly advanced coal-fired power-generation plant called the Low Emission Boiler Systems (LEBS). By the year 2000, LEBS will provide the US electric power industry with a reliable, efficient, cost-effective, environmentally superior alternative to current technologies. LEBS incorporates significant advances in coal combustion, supercritical steam boiler design, environmental control, and materials development. The system will include a state-of-the-art steam cycle operating at supercritical steam conditions; a slagging combustor that produces vitrified ash by-products; low nitrogen oxide (NOx) burners; a new, dry, regenerable flue gas cleanup system (copper oxide process) for simultaneously capturing sulfur dioxide (SO{sub 2}) and nitrogen oxides (NOx); a pulse-jet fabric filter for particulate capture; and a low-temperature heat-recovery system. The copper oxide flue gas cleanup system, which has been under development at DOE`s Pittsburgh field center, removes over 98% of SO{sub 2} and 95% of NOx from flue gas. A new moving-bed design provides efficient sorbent utilization that lowers the cleanup process cost. The captured SO{sub 2} can be converted to valuable by-products such as sulfuric acid and/or element sulfur, and the process generates no waste.

Resilient monitoring systems: architecture, design, and application to boiler/turbine plant.

Science.gov (United States)

Garcia, Humberto E; Lin, Wen-Chiao; Meerkov, Semyon M; Ravichandran, Maruthi T

2014-11-01

Resilient monitoring systems, considered in this paper, are sensor networks that degrade gracefully under malicious attacks on their sensors, causing them to project misleading information. The goal of this paper is to design, analyze, and evaluate the performance of a resilient monitoring system intended to monitor plant conditions (normal or anomalous). The architecture developed consists of four layers: data quality assessment, process variable assessment, plant condition assessment, and sensor network adaptation. Each of these layers is analyzed by either analytical or numerical tools. The performance of the overall system is evaluated using a simplified boiler/turbine plant. The measure of resiliency is quantified based on the Kullback-Leibler divergence and shown to be sufficiently high in all scenarios considered.

Cross connecting absorber module inlets of multiple boiler units

International Nuclear Information System (INIS)

Cirillo, A.J.; Sperber, P.K.; Belavadi, V.N.; Mukherji, A.

1991-01-01

The retrofitting of scrubbers downstream of existing balanced draft boilers is often accomplished by the addition of induced draft (ID) booster fans. By creating a common plenum between the ID fans and the ID booster fans of two or more boiler-absorber trains, absorber module capacity may be shared among multiple boiler units. At Harrison Power Station, three (3) 4,900,000 lb/hour boilers (640 MWe Gross) will be linked through a common plenum. This sharing capability precludes the need to add standby module capacity, thereby saving capital dollars and keeping project critical path schedules, which typically run through absorber procurement and construction, to a minimum. Through damper placement in the ductwork cross connections, unitized boiler-absorber module operation or common plenum operation may be obtained, thus providing both operational flexibility and reliability. Additionally, open plenum operation allows the removal of an absorber unit from service, while keeping its associated boiler on line, thereby precluding 'cold starts' and maintaining overall unit availabilities. As either unitized or common plenum operation is possible with the cross connection, the furnace draft control systems of each boiler must be examined for varying load operation and trip conditions. This paper addresses the means by which to analyze such cross connection operational scenarios while maintaining compliance with furnace flame out safety guidelines, and will discuss the physical design considerations, ramifications and benefits of same, with select emphasis on what is being implemented at the Harrison Power Station

Fiscal 1995 survey report on the environmentally friendly type coal utilization system introduction support project. Verification project on the circulating fluidized bed boiler; Kankyo chowagata sekitan riyo system donyu shien jigyo. Junkan ryudosho boiler ni kakawaru jissho jigyo

Energy Technology Data Exchange (ETDEWEB)

NONE

1996-12-01

In relation to the circulating fluidized bed boiler which reduces the amount of sulfur oxides emitted in coal utilization, a verification project was carried out on installation of the equipment and spread activity in China and the Philippines contributing to the control of environmental pollutant associated with coal utilization and the effective use of energy. At the Fanshan area, installed was a 10t/h internal circulating fluidized bed boiler. At the performance test, coal includes around 7% of impurities such as stone, and the impurities should be excluded continuously at the time of actual run. Therefore, the boiler efficiency had to be changed from 89.5% to 85.8%. Further, power generation facilities have not yet been finished, and the overall operation of boiler turbine has not been executed. At the Zibo area, a 30t/h external circulating fluidized bed boiler was installed. The boiler efficiency reached 86.1%, over the targeted value. At the Batangas area in the Philippines, a 10t/h internal circulating fluidized bed boiler was installed. The boiler efficiency reached 85.8%, over the designed value. About the coal produced in the Philippines, slagging was feared, but the combustion state was favorable. 82 figs., 21 tabs.

Multi-unit shutdown due to boiler feedwater chemical excursion

International Nuclear Information System (INIS)

Diebel, M.E.

1991-01-01

Ontario Hydro's Bruce Nuclear Generating Station 'B' consists of four 935 W CANDU units located on the east shore of Lake Huron in the province of Ontario, Canada. On July 25 and 26, 1989 three of the four operating units were shutdown due to boiler feedwater chemical excursions initiated by a process upset in the Water Treatment Plant that provides demineralized make-up water to all four units. The chemicals that escaped from an ion exchange vessel during a routine regeneration very quickly spread through the condensate make-up system and into the boiler feedwater systems. This resulted in boiler sulfate levels exceeding shutdown limits. A total of 260 GWH of electrical generation was unexpectedly made unavailable to the grid at a time of peak seasonal demand. This event exposed several unforeseen deficiencies and vulnerabilities in the automatic demineralized water make-up quality protection scheme, system designs, operating procedures and the ability of operating personnel to recognize and appropriately respond to such an event. The combination of these factors contributed towards turning a minor system upset into a major multi-unit shutdown. This paper provides the details of the actual event initiation in the Water Treatment Plant and describes the sequence of events that led to the eventual shutdown of three units and near shutdown of the fourth. The design inadequacies, procedural deficiencies and operating personnel responses and difficulties are described. The process of recovering from this event, the flushing out of system piping, boilers and the feedwater train is covered as well as our experiences with setting up supplemental demineralized water supplies including trucking in water and the use of rental trailer mounted demineralizing systems. System design, procedural and operational changes that have been made and that are still being worked on in response to this event are described. The latest evidence of the effect of this event on boiler tube

Study of flue-gas temperature difference in supercritical once-through boiler

Science.gov (United States)

Kang, Yanchang; Li, Bing; Song, Ang

2018-02-01

The 600 MW coal-fired once-through Boilers with opposed firing at a power plant are found to experience marked temperature variation and even overtemperature on the wall of the heating surface as a result of flue-gas temperature (FGT) variation in the boiler. In this study, operational adjustments were made to the pulverizing, combustion, and secondary air box systems in these boilers, in order to solve problems in internal combustion. The adjustments were found to reduce FGT difference and optimize the boiler’ combustion conditions. The results of this study can provide a reference for optimization of coal-fired boiler of the same type in similar conditions.

[Emission characteristics of fine particles from grate firing boilers].

Science.gov (United States)

Wang, Shu-Xiao; Zhao, Xiu-Juan; Li, Xing-Hua; Wei, Wei; Hao, Ji-Ming

2009-04-15

Grate firing boilers are the main type of Chinese industrial boilers, which accounts for 85% of the industrial boilers and is one of the most important emission sources of primary air pollutants in China. In this study, five boilers in three cities were selected and tested to measure the emission characteristics of PM2.5, and gaseous pollutants were applied by a compact dilution sampling system, which was developed for this field study. Results showed that particles mass size distributions for the five industrial boilers presented single peak or double peak, former peaks near 0.14 microm and the later peaks after 1.0 microm; the cyclone dust remover and wet scrubber dust remover had effective removal efficiencies not only to PM2.5, but also to PM1.0; and under the condition of same control techniques, grate firing boiler with high capacity has less PM2.5 emission than the boiler with low capacity. In the PM2.5 collected from flue gases, SO4(2-) was the most abundant ion, accounted for 20%-40% of the PM2.5; and C was the most abundant element (7.5%-31.8%), followed by S (8.4%-18.7%). Carbon balance method was applied to calculate the emission factors of these pollutants. The emission factors of PM2.5, NO, and SO2 were in the range of 0.046-0.486 g x kg(-1), 1.63-2.47 g x kg(-1), 1.35-9.95 g x kg(-1) respectively. The results are useful for the emission inventory development of industrial boilers and the source analysis of PM2.5 in atmospheric environment.

Wood-Fired Boiler System Evaluation at Fort Stewart, GA

National Research Council Canada - National Science Library

Potts, Noel

2002-01-01

Part of the plan to modernize the central energy plant (CEP) at Fort Stewart, GA is focused on the installations wood-fired boiler, which provides steam for heating, cooling, and domestic hot water. The U.S...

Analysis of residual swirl in tangentially-fired natural gas-boiler

International Nuclear Information System (INIS)

Hasril Hasini; Muhammad Azlan Muad; Mohd Zamri Yusoff; Norshah Hafeez Shuaib

2010-01-01

This paper describes the investigation on residual swirl flow in a 120 MW natural gas, full-scale, tangential-fired boiler. Emphasis is given towards the understanding of the behavior of the combustion gas flow pattern and temperature distribution as a result of the tangential firing system of the boiler. The analysis was carried out based on three-dimensional computational modeling on full scale boiler with validation from key design parameter as well as practical observation. Actual operating parameters of the actual boiler are taken as the boundary conditions for this modeling. The prediction of total heat flux was found to be in agreement with the key design parameter while the residual swirl predicted at the upper furnace agrees qualitatively with the practical observation. Based on this comparison, detail analysis was carried out for comprehensive understanding on the generation and destruction of the residual swirl behavior in boiler especially those with high capacity. (author)

The structure and behavior of salts in kraft recovery boilers

Energy Technology Data Exchange (ETDEWEB)

Backman, R.; Badoi, R.D.; Enestam, S. [Aabo Akademi Univ., Turku (Finland). Combustion Chemistry Research Group

1997-10-01

The melting behavior in the salt system (Na,K)(CO{sub 3},SO{sub 4},S,Cl,OH) is investigated by laboratory methods to enhance and further develop a chemical model for salt mixtures with compositions relevant for recovery boilers. The model, based on both literature data and experimental work can be used as (a) submodel in models for the over-all chemistry in recovery boilers and to estimate (b) deposit formation on heat transfer surfaces (fouling), (c) the melting properties of the fly ash, and (d) the smelt bed in recovery boilers. Experimental techniques used are thermal analysis, high temperature microscopy` and scanning electron microscopy. The model is implemented in a global calculation model which can handle both gas phases and condensed phases in the recovery boiler. The model gives a detailed description of the chemical reactions involved in the fume and dust formation in different locations of the flue gas channel in the boiler. (orig.)

Comparative analysis of heat pump and biomass boiler for small detached house heating

Directory of Open Access Journals (Sweden)

Olkowski Tomasz

2017-01-01

Full Text Available The purpose of the work is to answer the question - which of the two selected heat sources is more economically beneficial for small detached house: heat pump or biomass boiler fuelled with wood-pellets? The comparative analysis of these sources was carried out to discuss the issue. First, cost of both, equipment and operation of selected heat systems were analysed. Additionally, CO2 emission levels associated with these heat systems were determined. The comparative analysis of the costs of both considered heat systems showed that equipment cost of heat pump system is considerably bigger than the cost of biomass boiler system. The comparison of annual operation costs showed that heat pump operation cost is slightly lower than operation cost of biomass boiler. The analysis of above results shows that lower operation cost of heat pump in comparison with biomass boiler cost lets qualify heat pump as more economically justified only after 38 years of work. For both analysed devices, CO2 emission levels were determined. The considerations take into account the fact that heat pump consumes electricity. It is mostly generated through combustion of coal in Poland. The results show that in Poland biomass boiler can be described as not only more economically justified system but also as considerably more ecological.

Comparative analysis of heat pump and biomass boiler for small detached house heating

Science.gov (United States)

Olkowski, Tomasz; Lipiński, Seweryn; Olędzka, Aneta

2017-10-01

The purpose of the work is to answer the question - which of the two selected heat sources is more economically beneficial for small detached house: heat pump or biomass boiler fuelled with wood-pellets? The comparative analysis of these sources was carried out to discuss the issue. First, cost of both, equipment and operation of selected heat systems were analysed. Additionally, CO2 emission levels associated with these heat systems were determined. The comparative analysis of the costs of both considered heat systems showed that equipment cost of heat pump system is considerably bigger than the cost of biomass boiler system. The comparison of annual operation costs showed that heat pump operation cost is slightly lower than operation cost of biomass boiler. The analysis of above results shows that lower operation cost of heat pump in comparison with biomass boiler cost lets qualify heat pump as more economically justified only after 38 years of work. For both analysed devices, CO2 emission levels were determined. The considerations take into account the fact that heat pump consumes electricity. It is mostly generated through combustion of coal in Poland. The results show that in Poland biomass boiler can be described as not only more economically justified system but also as considerably more ecological.

ENVIRONMENTAL ASPECTS OF MODERNIZATION OF HIGH POWER WATER-HEATING BOILERS

Directory of Open Access Journals (Sweden)

P. M. Glamazdin

2016-01-01

Full Text Available Boilers of KVGM and PTVM series are characterized by high values of NOx and CO content in the combustion products. Reduction of NOx and CO content can be achieved by two ways: by installing the condensing heat recovery unit at the boiler outlet and by improving the heat and mass transfer processes in boiler furnaces. Application of the condensing heat recovery units causes pollution of resulting condensate by low-concentration acids. The authors conducted a study in order to determine the effectiveness of the previously applied methods of suppressing the emission of nitrogen oxides in the boilers of these types. Equalization of the temperature field and, consequently, enhancement of heat transfer in the furnace by substitution the used burners by the more advanced ones, the design of which facilitates reduction the emission of nitrogen oxides, were applied to all the upgraded facilities. The studies fulfilled demonstrate that a reduction of NOx emissions in water-heating high power boilers is fairly possible by means of modernization of the latter. The authors have developed the project of the PTVM-30 boiler modernization, which was implemented at a large boiler plant in the city of Vinnitsa (Ukraine. The project included a number of technical solutions. Six burners were replaced by the two ones that were located in the hearth; also the hearth screen was dismantled. At the same time, reducing the total surface area of the heating caused by the exclusion of hearth screen was compensated by filling the locations of the six embrasures of staff burners on the side screens with straightened furnace tubes. Installing the burners separate from the screen made it possible to eliminate the transfer of vibration to the furnace tubes, and – via them – to the boilers setting. Automation provided “associated regulations”. Draught machines were equipped with frequency regulators. During commissioning of the boiler the studies were carried out that

GREENHOUSE GAS EMISSIONS CONTROL BY OXYGEN FIRING IN CIRCULATING FLUIDIZED BED BOILERS

Energy Technology Data Exchange (ETDEWEB)

Nsakala ya Nsakala; Gregory N. Liljedahl

2003-05-15

Department of Energy National Energy Technology Laboratory (DOE) in 2001 to carry out a project entitled ''Greenhouse Gas Emissions Control by Oxygen Firing in Circulating Fluidized Bed Boilers.'' This two-phased project is in effect from September 28, 2001, to October 27, 2004. (U.S. DOE NETL Cooperative Agreement No. DE-FC26-01NT41146). Phase I consisted of an evaluation of the technical feasibility and economics of alternate CO{sub 2} capture technologies applied to Greenfield US coal-fired electric generation power plants, and supporting bench-scale testing. And Phase II consists of pilot-scale testing, supporting a refined performance and economic evaluation of the oxygen-fired AFC concept. Phase I, detailed in this report, entails a comprehensive study evaluating the technical feasibility and economics of alternate CO{sub 2} capture technologies applied to Greenfield US coal-fired electric generation power plants. Thirteen separate but related cases (listed below), representing various levels of technology development, were evaluated as described herein. The first seven cases represent coal combustion cases in CFB type equipment. The next four cases represent Integrated Gasification Combined Cycle (IGCC) systems. The last two cases represent advanced Chemical Looping systems, which were completely paid for by ALSTOM and included herein for completeness.

46 CFR 52.25-20 - Exhaust gas boilers.

Science.gov (United States)

2010-10-01

... 46 Shipping 2 2010-10-01 2010-10-01 false Exhaust gas boilers. 52.25-20 Section 52.25-20 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) MARINE ENGINEERING POWER BOILERS Other Boiler Types § 52.25-20 Exhaust gas boilers. Exhaust gas boilers with a maximum allowable working pressure...

Cleaning of biomass derived product gas for engine applications and for co-firing in PC-boilers

Energy Technology Data Exchange (ETDEWEB)

Kurkela, E; Staahlberg, P; Laatikainen-Luntama, J [VTT Energy, Espoo (Finland). Energy Production Technologies; and others

1997-10-01

The conventional fluidized-bed combustion has become commercially available also to relatively small scale (5 MWe), but this technology has rather low power-to-heat ratio and consequently it`s potential is limited to applications where district or process heat is the main product. Thus, there seems to be a real need to develop more efficient methods for small-scale power production from biomass. Gasification diesel power plant is one alternative for the small-scale power production, which has clearly higher power-to-heat ratio than can be reached in conventional steam cycles. The main technical problem in this process is the gas cleaning from condensable tars. In addition to the diesel-power plants, there are several other interesting applications for atmospheric-pressure clean gas technology. One alternative for cost-effective biomass utilization is co-firing of biomass derived product gas in existing pulverized coal fired boilers (or other types of boilers and furnaces). The aim of the project is to develop dry gas cleaning methods for gasification-diesel power plants and for other atmospheric-pressure applications of biomass and waste gasification. The technical objectives of the project are as follows: To develop and test catalytic gas cleaning methods for engine. To study the removal of problematic ash species of (CFE) gasification with regard to co-combustion of the product gas in PC boilers. To evaluate the technical and economical feasibility of different small-scale power plant concepts based on fixed-bed updraft and circulating fluidized- bed gasification of biomass and waste. (orig.)

A study on the leak monitoring of boiler tube in power plants

International Nuclear Information System (INIS)

Lee, Sang Guk

2002-01-01

Main equipment of thermal power plant, such as boiler and turbine, are designed and manufactured by domestic techniques. But the special equipments monitoring the operation status of these main facilities are still dependent upon foreign technology. Therefore, so as to develop boiler tube leak detection system, we performed studying on manufacturing, installation in site, Acoustic Emission (AE) signal analysis and discrimination etc. As result of studying on boiler tube leak detection using AE, we conformed that diagnosis for boiler tube and computerized their trend management is possible, and also it is expected to contribute to safe operation of power plant facilities

[Emission characteristics of PM10 from coal-fired industrial boiler].

Science.gov (United States)

Li, Chao; Li, Xing-Hua; Duan, Lei; Zhao, Meng; Duan, Jing-Chun; Hao, Ji-Ming

2009-03-15

Through ELPI (electrical low-pressure impactor) based dilution sampling system, the emission characteristics of PM10 and PM2.5 was studied experimentally at the inlet and outlet of dust catchers at eight different coal-fired industrial boilers. Results showed that a peak existed at around 0.12-0.20 microm of particle size for both number size distribution and mass size distribution of PM10 emitted from most of the boilers. Chemical composition analysis indicated that PM2.5 was largely composed of organic carbon, elementary carbon, and sulfate, with mass fraction of 3.7%-21.4%, 4.2%-24.6%, and 1.5%-55.2% respectively. Emission factors of PM10 and PM2.5 measured were 0.13-0.65 kg x t(-1) and 0.08-0.49 kg x t(-1) respectively for grate boiler using raw coal, and 0.24 kg x t(-1) and 0.22 kg x t(-1) for chain-grate boiler using briquette. In comparison, the PM2.5 emission factor of fluidized bed boiler is 1.14 kg x t(-1), much her than that of grate boiler. Due to high coal consumption and low efficiency of dust separator, coal-fired industrial boiler may become the most important source of PM10, and should be preferentially controlled in China.

Identification of boiler tube leak in PHWR by measuring short lived radioisotope Iodine-134 in boiler water using gamma spectrometric techniques

International Nuclear Information System (INIS)

Pal, P.K.; Bohra, R.C.

2015-01-01

The boiler tube made up of Monel-400 of RAPS-2 has failed on few occasions. Due to the failure of boiler tube, the active heavy water enters into boiler and feed water leading to contamination of radioactivity in secondary water circuit. The identification of boiler tube failure was done by measuring gamma ray activity of Iodine-134 in the boiler water with sample using gamma spectrometry with high purity germanium detector. In order to increase the sensitivity of the method 5 liters of Boiler water sample was passed through a plastic column containing 40 ml of anion resin and 10 ml of activated charcoal to capture the isotopes of Iodine in the anionic form and molecular form. Samples were collected from all 8 Boilers of RAPS-2. The activity of 134 I was shown only by Boiler - 5. No other boilers showed any activity of 134 I. This indicated that Boiler - 5 had leaky tubes. The leaky hairpin of boiler - 5 was identified by measuring Tritium and IP in the riser and down comer of all 10 HXs. On the basis of Tritium and IP result, HX-7 was identified as leaky hairpin. (author)

Result of design and test operation of a coal boiler at Hyogo Refinery

Energy Technology Data Exchange (ETDEWEB)

Miura, Yasuhiko; Sato, Noriyuki

1987-05-01

This boiler is the first coal boiler for the oil refineries in Japan (Installed in Oct., 1986 at Idemitsu Petrochemical Co.) Causes for using coal as a fuel are a conversion to less expensive fuel and offering a technical service to the users of coal through the combustion of coal and learning of a handling technique. The type of boiler is Babcock single barrel radiant type and has 150 t/d capacity with single fuel combustion of coal. Auxiliary equipments are a pulverizer, a transportation and storage unit, a denitration unit, a dust collector, a desulfurization unit, and an ash disposal unit. Main considerations in the design are measures for the security of finely pulverized coal, clogging prevention for coal and ash. A test operation revealed 7 % of combustible loss and 160 - 250 ppm of NOx content at a charge inlet of denitration unit. Actual operation exhibited no clogging at the denitration unit of troubles due to scaling. Design for raw materials is to blend 4 imported coals (from Australia and Canada, etc) and 3 Japanese ones. (7 figs, 2 tabs)

Mod increases AGR boiler output

International Nuclear Information System (INIS)

Jones, W.K.C.; Rider, G.; Taylor, D.E.

1986-01-01

During the commissioning runs of the first reactor units at Heysham I and Hartlepool Advanced Gas-cooled Reactors (AGRs), non-uniform temperature distributions were observed across individual boiler units which were more severe than those predicted from the design analysis. This article describes the re-orificing (referruling) of the boilers to overcome this problem. The referruling has reduced boiler sensitivity and resulted in an increase of load of 7 or 8%. (U.K.)

Combustion system optimization of a P-62 lignite boiler in ContourGlobal Maritsa East 3 with NOx-reduction and efficiency improvement

International Nuclear Information System (INIS)

Petkov, Ch.; Thierbach, Hans-Ulrich; Totev, T.

2013-01-01

Steinmueller Engineering GmbH, Gummersbach, Germany, successfully concluded in consortium with Siemens EOOD, Sofia, the combustion system modification of a P62 lignite fired boiler in TPP ContourGlobal Maritsa East 3, which was targeting mainly the reduction of the NOx emissions below 180 mg/Nm 3 at 6 % O 2 . The modification is part of an EPC contract covering the design, fabrication, installation and commissioning works needed to upgrade the boilers at the power station. The Modification concept involves optimization of PF- and Vapor distribution, replacement of the coal burners, installation of new Over-fire air (OFA) system and Side-wall air (SWA) system and minor modification of the existing control system to allow control of the OFAflow. The main results of the modification are: Reduction of the NOx emissions (at ESP exit) from approximately 390 g/Nm³ to below 180 mg/Nm³ at 6% O 2 , Efficiency increase of the furnace by reduction of the excess air ratio from 1.2 to 1.15 (at furnace outlet) and overall increase of the boiler efficiency. (authors)

Characteristics of particulate-bound polycyclic aromatic hydrocarbons emitted from industrial grade biomass boilers.

Science.gov (United States)

Yang, Xiaoyang; Geng, Chunmei; Sun, Xuesong; Yang, Wen; Wang, Xinhua; Chen, Jianhua

2016-02-01

Polycyclic aromatic hydrocarbons (PAHs) are carcinogenic or mutagenic and are important toxic pollutants in the flue gas of boilers. Two industrial grade biomass boilers were selected to investigate the characteristics of particulate-bound PAHs: one biomass boiler retro-fitted from an oil boiler (BB1) and one specially designed (BB2) biomass boiler. One coal-fired boiler was also selected for comparison. By using a dilution tunnel system, particulate samples from boilers were collected and 10 PAH species were analyzed by gas chromatography-mass spectrometry (GC-MS). The total emission factors (EFs) of PAHs ranged from 0.0064 to 0.0380 mg/kg, with an average of 0.0225 mg/kg, for the biomass boiler emission samples. The total PAH EFs for the tested coal-fired boiler were 1.8 times lower than the average value of the biomass boilers. The PAH diagnostic ratios for wood pellets and straw pellets were similar. The ratio of indeno(1,2,3-cd)pyrene/[indeno(1,2,3-cd)pyrene+benzo(g,h,i)perylene] for the two biomass boilers was lower than those of the reference data for other burning devices, which can probably be used as an indicator to distinguish the emission of biomass boilers from that of industrial coal-fired boilers and residential stoves. The toxic potential of the emission from wood pellet burning was higher than that from straw pellet burning, however both of them were much lower than residential stove exhausts. Copyright © 2015. Published by Elsevier B.V.

Failure Analysis of 600 MW Supercritical Boiler Water Wall

OpenAIRE

Fu Huilin; Cai Zhengchun; Yan Xiaozhong; He Jinqiao; Zhou Yucai

2013-01-01

Boiler tube often causes abnormal boiler outage, bringing greater economic losses. This thesis mainly comes from the dynamics of boiler water, boiler furnace accident location of wall temperature distribution to explore the cause of the accident boiler. Calculation results show that the deformation will seriously reduce the boiler allowable maximum temperature difference between the screens. And the boiler is not over-temperature, low temperature difference between the screens, which have bur...

Development of an Optimizing Control Concept for Fossil-Fired Boilers using a Simulation Model

DEFF Research Database (Denmark)

Mortensen, J. H.; Mølbak, T.; Commisso, M.B.

1997-01-01

of implementation and commissioning. The optimizing control system takes into account the multivariable and nonlinear characteristics of the boiler process as a gain-scheduled LQG-controller is utilized. For the purpose of facilitating the control concept development a dynamic simulation model of the boiler process......An optimizing control system for improving the load following capabilities of power plant units has been developed. The system is implemented as a complement producing additive control signals to the existing boiler control system, a concept which has various practical advantages in terms...... model when designing a new control concept are discussed....

Further development of recovery boiler; Soodakattilan kehitystyoe

Energy Technology Data Exchange (ETDEWEB)

Janka, K.; Siiskonen, P.; Sundstroem, K. [Tampella Power Oy, Tampere (Finland)] [and others

1996-12-01

The global model of a recovery boiler was further developed. The aim is to be able to model the velocity, temperature and concentration fields in a boiler. At this moment the model includes submodels for: droplet drying, pyrolysis, char burning, gas burning and for droplet trajectory. The preliminary study of NO{sub x} and fly ash behaviour in a boiler was carried out. The study concerning flow field in the superheater area was carried out a 2-dimensional case in which the inflow parameters were taken from global model of a recovery boiler. Further the prediction methods of fouling in a recovery boiler were developed based on theoretical calculations of smelting behaviour of multicomponent mixtures and measurements at operating recovery boilers. (author)

Study of connected system of automatic control of load and operation efficiency of a steam boiler with extremal controller on a simulation model

Science.gov (United States)

Sabanin, V. R.; Starostin, A. A.; Repin, A. I.; Popov, A. I.

2017-02-01

The problems of operation effectiveness increase of steam boilers are considered. To maintain the optimum fuel combustion modes, it is proposed to use an extremal controller (EC) determining the value of airflow rate, at which the boiler generating the desired amount of heat will consume a minimum amount of fuel. EC sets the determined value of airflow rate to airflow rate controller (ARC). The test results of numerical simulation dynamic nonlinear model of steam boiler with the connected system of automatic control of load and combustion efficiency using EC are presented. The model is created in the Simulink modeling package of MATLAB software and can be used to optimize the combustion modes. Based on the modeling results, the conclusion was drawn about the possibility in principle of simultaneously boiler load control and optimizing by EC the combustion modes when changing the fuel combustion heat and the boiler characteristics and its operating mode. It is shown that it is possible to automatically control the operation efficiency of steam boilers when using EC without applying the standard flue gas analyzers. The article considers the numerical simulation dynamic model of steam boiler with the schemes of control of fuel consumption and airflow rate, the steam pressure and EC; the purpose of using EC in the scheme with linear controllers and the requirements to the quality of its operation; the results of operation of boiler control schemes without EC with estimation of influence of roughness of thermal mode maps on the nature of static and dynamic connection of the control units of fuel consumption and airflow rate; the phase trajectories and the diagrams of transient processes occurring in the control scheme with EC with stepped changing the fuel quality and boiler characteristics; analysis of modeling results and prospects for using EC in the control schemes of boilers.

Deposit Probe Measurements in Large Biomass-Fired Grate Boilers and Pulverized-Fuel Boilers

DEFF Research Database (Denmark)

Hansen, Stine Broholm; Jensen, Peter Arendt; Jappe Frandsen, Flemming

2014-01-01

A number of full-scale deposit probe measuring campaigns conducted in grate-fired and suspension-fired boilers, fired with biomass, have been reviewed and compared. The influence of operational parameters on the chemistry of ash and deposits, on deposit build-up rates, and on shedding behavior has...... of the deposits formed is determined by the fly ash composition and the flue gas temperature; increases in the local flue gas temperature lead to higher contents of Si and Ca and lower contents of Cl in the deposits. The net deposit build-up rates in grate-fired and suspension-fired boilers are at similar levels....../wood-firing in suspension-fired boilers, shedding occurred by debonding with incomplete removal at flue gas temperatures of 600–1000 °C and by debonding with complete removal during wood-firing in suspension-fired boilers at high flue gas temperatures (1300 °C). Shedding events were not observed during wood suspension...

New thinking for the boiler room.

Science.gov (United States)

Rose, Wayne

2008-09-01

Wayne Rose, marketing manager at integrated plant room manufacturer Armstrong Integrated Systems, explains how increasing use of off-site manufacture, the latest 3D modelling technology, and advances in control technology, are revolutionising boiler room design and construction.

NOx Control Options and Integration for US Coal Fired Boilers

Energy Technology Data Exchange (ETDEWEB)

Mike Bockelie; Kevin Davis; Connie Senior Darren Shino; Dave Swenson; Larry Baxter; Calvin Bartholomew; William Hecker; Stan Harding

2004-09-30

This is the seventeenth Quarterly Technical Report for DOE Cooperative Agreement No: DEFC26-00NT40753. The goal of the project is to develop cost effective analysis tools and techniques for demonstrating and evaluating low NOx control strategies and their possible impact on boiler performance for boilers firing US coals. The Electric Power Research Institute (EPRI) is providing co-funding for this program. The SCR slipstream reactor was assembled and installed at Plant Gadsden this quarter. Safety equipment for ammonia had not been installed at the end of the quarter, but will be installed at the beginning of next quarter. The reactor will be started up next quarter. Four ECN corrosion probes were reinstalled at Gavin and collected corrosion data for approximately one month. Two additional probes were installed and removed after about 30 hours for future profilometry analysis. Preliminary analysis of the ECN probes, the KEMA coupons and the CFD modeling results all agree with the ultrasonic tube test measurements gathered by AEP personnel.

Training for Technical Assistants: Technical Assistance Program

Science.gov (United States)

1986-09-01

shortage of technical ptfesson until such time as English , "speking instructors might be trained, There. would be An aumcation of committed on-calI...12 hours in classroom Instruction, students in English as a Second nel Research and Development Computer.taught students Language. The program Is...hbeels "p.-ogram. A Iot ’ atar boiler arn tank heats týe food enroute to its destination. 1.0. A new tor of dust ptectleon to protect machine .perators

CFD Simulation On CFBC Boiler

Directory of Open Access Journals (Sweden)

Amol S. Kinkar

2015-02-01

Full Text Available Abstract Heavy industrialization amp modernization of society demands in increasing of power cause to research amp develop new technology amp efficient utilization of existing power units. Variety of sources are available for power generation such as conventional sources like thermal hydro nuclear and renewable sources like wind tidal biomass geothermal amp solar. Out of these most common amp economical way for producing the power is by thermal power stations. Various industrial boilers plays an important role to complete the power generation cycle such as CFBC Circulating Fluidized Bed Combustion FBC Fluidized Bed Combustion AFBC Atmospheric Fluidized Bed Combustion Boiler CO Boiler RG amp WHR Boiler Waster heat recovery Boiler. This paper is intended to comprehensively give an account of knowledge related to refractory amp its failure in CFBC boiler with due effect of flue gas flow during operation on refractory by using latest technology of CAD Computer aided Design amp CAE Computer aided Engineering. By conceptual application of these technology the full scale model is able to analyze in regards the flow of flue gas amp bed material flow inside the CFBC loop via CFD Computational Fluid Dynamics software. The results obtained are helpful to understand the impact of gas amp particles on refractory in different areas amp also helped to choose suitable refractory material in different regions.

To Problem of Heat Load Distribution among Boilers with Various Systems for Regulation of Draught Machinery Productivity

Directory of Open Access Journals (Sweden)

V. I. Nazarov

2010-01-01

Full Text Available The paper shows that while distributing loads among boilers an account of the power consumed by draught machinery with various regulation systems shifts an optimum point of load distribution by 2–5%.

Optimization of a lignite-fired open pulverizing system boiler process based on variations in the drying agent composition

International Nuclear Information System (INIS)

Ma, Youfu; Zhang, Hua; Yuan, Yichao; Wang, Zhiyun

2015-01-01

This paper evaluates three lignite-fired OPSB (open pulverizing system boiler) processes, named OPSB-A, OPSB-B and OPSB-C, corresponding to three options of drying agents used for the pulverizing systems. OPSB-B is similar to our previous work [18] on drying agent composition. Performances of the three OPSBs were calculated and compared with a 600 MW lignite-fired boiler as the reference. The results showed that the coal savings of OPSB-A and OPSB-C were 5.41% and 4.06% in comparison with the reference boiler, whereas for OPSB-B, the savings was 2.57%. Accordingly, emissions of each OPSB could be reduced in proportion to the coal savings. Among the three OPSBs, OPSB-C showed the best performance of water recovery from mill-exhausts because it had the highest mill-exhaust water dew point of 73.2 °C, whereas the exhaust dew points of OPSB-A and OPSB-B were 63.9 °C and 70.9 °C, respectively. Both OPSB-C and OPSB-B are beneficial for achieving a high mill-exhaust humidity ratio, which facilitates water recovery from the mill-exhaust, and a low oxygen content in mill-exhaust, which improves the operating safety of the pulverizing systems, whereas OPSB-A is relatively inferior in these respects. The OPSB-C process is recommended for engineering applications because of its favorable overall performances. - Highlights: • Three lignite-fired OPSB processes are analyzed based on a conventional 600 MW boiler. • OPSB-A, OPSB-B and OPSB-C show coal savings of 5.41%, 2.57 and 4.06%, respectively. • All OPSBs have a great advantage of water recovery from the flue gas, especially OPSB-C. • OPSB-C process is recommended in view of its favorable overall performances

Developing trends with boiler operation and management

Energy Technology Data Exchange (ETDEWEB)

Stark, J.M. [Occupational Safety and Health Service, Wellington (New Zealand). Dept. of Labour, Engineering Safety Branch

1993-12-31

Over recent years there have been many improvements in boiler control and safety management systems. Technology has made major advances and is now regarded as being well proven in Australia, Europe and the United Kingdom and these changes have been examined by a project committee, convened for the purpose, to establish whether they are equally applicable in New Zealand. The result of the committee`s findings and experience is contained in the `Draft Code of Practice`. This paper explains the development of the `Code of Practice`, the reasoning behind some of the decisions taken and the implications of these changes to boiler owners.

Research, Development and Demonstration of Bio-Mass Boiler for Food Industry

Energy Technology Data Exchange (ETDEWEB)

Fisher, Steve [Burns & McDonnell, Inc., Kansas City, MO (United States); Knapp, David [Burns & McDonnell, Inc., Kansas City, MO (United States)

2012-07-01

Frito-Lay is working to reduce carbon emissions from their manufacturing plants. As part of this effort, they invested in a biomass-fired boiler at the Topeka, Kansas, plant. Frito-Lay partnered with Burns & McDonnell Engineering, Inc. and CPL Systems, Inc., to design and construct a steam producing boiler using carbon neutral fuels such as wood wastes (e.g. tree bark), shipping pallets, and used rubber vehicle tires. The U.S. Department of Energy (DOE) joined with Frito-Lay, Burns & McDonnell, and CPL to analyze the reductions in carbon dioxide (CO₂) emissions that result from use of biomass-fired boilers in the food manufacturing environment. DOE support provided for the data collection and analysis, and reporting necessary to evaluate boiler efficiencies and reductions in CO₂ emissions. The Frito-Lay biomass-fired boiler has resulted in significant reductions in CO₂ emissions from the Topeka production facility. The use of natural gas has been reduced by 400 to 420 million standard cubic feet per year with corresponding reductions of 24,000 to 25,000 tons of CO₂. The boiler does require auxiliary functions, however, that are unnecessary for a gas-fired boiler. These include heavy motors and fans for moving fuel and firing the boiler, trucks and equipment for delivering the fuel and moving at the boiler plant, and chippers for preparing the fuel prior to delivery. Each of these operations requires the combustion of fossil fuels or electricity and has associated CO₂ emissions. Even after accounting for each of these auxiliary processes, however, the biomass-fired boiler results in net emission reductions of 22,500 to 23,500 tons of CO₂ per year.

Exergy analysis of a circulating fluidized bed boiler cogeneration power plant

International Nuclear Information System (INIS)

Gürtürk, Mert; Oztop, Hakan F.

2016-01-01

Highlights: • Analysis of energy and exergy for a cogeneration power plant have been performed. • This plant has circulating fluidized bed boiler. • Energy and exergy efficiencies of the boiler are obtained as 84.65% and 29.43%, respectively. • Exergy efficiency of the plant was calculated as 20%. - Abstract: In this study, energy and exergy analysis of a cogeneration power plant have been performed. The steam which is produced by the cogeneration power plant is used for salt production and most important part of the cogeneration power plant is the circulation fluidized bed boiler. Energy and exergy efficiency of the circulation fluidized bed boiler were found as 84.65% and 29.43%, respectively. Exergy destruction of the circulation fluidized bed boiler was calculated as 21789.39 kW and 85.89% of exergy destruction in the plant. The automation system of the cogeneration power plant is insufficient. Exergy efficiency of the plant was calculated as 20%. Also, some design parameters increasing energy losses were determined.

Feasibility of biomass heating system in Middle East Technical University, Northern Cyprus Campus

Directory of Open Access Journals (Sweden)

Samuel Asumadu-Sarkodie

2016-12-01

Full Text Available Global interest in using biomass feedstock to produce heat and power is increasing. In this study, RETScreen modelling software was used to investigate the feasibility of biomass heating system in Middle East Technical University, Northern Cyprus Campus. Weiss Kessel Multicratboiler system with 2 MW capacity using rice straw biomass as fuel and 10 units of RBI® CB0500 boilers with 144 kW capacity using natural gas as fuel were selected for the proposed biomass heating system. The total cost of the biomass heating project is US$ 786,390. The project has a pre-tax and after tax internal rate of return (IRR of 122.70%, simple payback period of 2.54 years, equity payback period of 0.83 year, a net present value of US$ 3,357,138.29, an annual lifecycle savings of US$ 262,617.91, a benefit-cost ratio of 21.83, an electricity cost of $0/kWh and a GHG reduction cost of −204.66 $/tCO₂. The annual GHG emission reduction is 1,283.2 tCO₂, which is equivalent to 118 hectares of forest absorbing carbon. The development and adoption of this renewable energy technology will save costs on buying conventional type of heating system and result in a large technical and economic potential for reducing greenhouse gas emissions which will satisfy the sustainable development goals.

The Facilitation of a Sustainable Power System: A Practice from Data-Driven Enhanced Boiler Control

Directory of Open Access Journals (Sweden)

Zhenlong Wu

2018-04-01

Full Text Available An increasing penetration of renewable energy may bring significant challenges to a power system due to its inherent intermittency. To achieve a sustainable future for renewable energy, a conventional power plant is required to be able to change its power output rapidly for a grid balance purpose. However, the rapid power change may result in the boiler operating in a dangerous manner. To this end, this paper aims to improve boiler control performance via a data-driven control strategy, namely Active Disturbance Rejection Control (ADRC. For practical implementation, a tuning method is developed for ADRC controller parameters to maximize its potential in controlling a boiler operating in different conditions. Based on a Monte Carlo simulation, a Probabilistic Robustness (PR index is subsequently formulated to represent the controller’s sensitivity to the varying conditions. The stability region of the ADRC controller is depicted to provide the search space in which the optimal group of parameters is searched for based on the PR index. Illustrative simulations are performed to verify the efficacy of the proposed method. Finally, the proposed method is experimentally applied to a boiler’s secondary air control system successfully. The results of the field application show that the proposed ADRC based on PR can ensure the expected control performance even though it works in a wider range of operating conditions. The field application depicts a promising future for the ADRC controller as an alternative solution in the power industry to integrate more renewable energy into the power grid.

Dynamic model of a natural water circulation boiler suitable for on-line monitoring of fossil/alternative fuel plants

International Nuclear Information System (INIS)

Sedić, Almir; Katulić, Stjepko; Pavković, Danijel

2014-01-01

Highlights: • Derivation of dynamic model of a natural water circulation boiler is presented. • Model is derived by employing basic laws of conservation of mass, energy and momentum. • Thus obtained boiler model does not include empirical relationships. • Model is validated against experimental data related to an external disturbance event. • The final model is used for simulation analysis/assessment of key boiler quantities. - Abstract: The environmental protection policies and legal obligations motivate process industries to implement new low-emission and high-efficiency technologies. For the purpose of production process optimization and related control system design it is worthwhile to first build an appropriate process model. Apart from favorable execution speed, accuracy, and reliability features, the model also needs to be straightforward and only include the physical and design characteristics of the overall plant and its individual components, instead of relying on empirical relationships. To this end, this paper presents a nonlinear dynamic model of the single-drum natural-circulation steam boiler evaporator circuit, based exclusively on the fundamental physical laws of conservation of mass, energy and momentum, wherein the reliance upon empirical relationships has been entirely avoided. The presented boiler system modeling approach is based on the analysis of the physical phenomena within the boiler drum, as well as within downcomer and furnace tubes, and it also takes into account the boiler system design-specific features such as cyclone steam separators, thus facilitating the derivation of a fully-physical process model. Due to the straightforwardness of the derived process model, it should also be useful for the analysis of similar steam boiler facilities, requiring only adjustments of key operational and design parameters such as operating pressure, temperature, steam capacity and characteristics of ancillary equipment such as pumps. To

CONVERSION OF BOILER-HOUSES IN MINI-THERMAL POWER STATIONS

Directory of Open Access Journals (Sweden)

V. A. Sednin

2005-01-01

Full Text Available One of the methods that makes it possible to increase operational efficiency of heat supply  systems is development of power-and-heat generation on the basis of boiler houses of small and average power. The paper gives main prerequisites for selection of variants and power of power-and-heat generation (cogeneration installations on the basis of gas-piston engines which are to be used at heating boiler houses.

Research on the Application of Risk-based Inspection for the Boiler System in Power Plant

Science.gov (United States)

Li, Henan

2017-12-01

Power plant boiler is one of the three main equipment of coal-fired power plants, is very tall to the requirement of the safe and stable operation, in a significant role in the whole system of thermal power generation, a risk-based inspection is a kind of pursuit of security and economy of unified system management idea and method, can effectively evaluate equipment risk and reduce the operational cost.

49 CFR 230.30 - Lap-joint seam boilers.

Science.gov (United States)

2010-10-01

... 49 Transportation 4 2010-10-01 2010-10-01 false Lap-joint seam boilers. 230.30 Section 230.30..., DEPARTMENT OF TRANSPORTATION STEAM LOCOMOTIVE INSPECTION AND MAINTENANCE STANDARDS Boilers and Appurtenances Inspection and Repair § 230.30 Lap-joint seam boilers. Every boiler having lap-joint longitudinal seams...

Failure analysis of boiler tube

International Nuclear Information System (INIS)

Mehmood, K.; Siddiqui, A.R.

2007-01-01

Boiler tubes are energy conversion components where heat energy is used to convert water into high pressure superheated steam, which is then delivered to a turbine for electric power generation in thermal power plants or to run plant and machineries in a process or manufacturing industry. It was reported that one of the tubes of a fire-tube boiler used in a local industry had leakage after the formation of pits at the external surface of the tube. The inner side of the fire tube was working with hot flue gasses with a pressure of 10 Kg/cm/sup 2/ and temperature 225 degree C. The outside of the tube was surrounded by feed water. The purpose of this study was to determine the cause of pits developed at the external surface of the failed boiler tube sample. In the present work boiler tube samples of steel grade ASTM AI61/ASTM A192 were analyzed using metallographic analysis, chemical analysis, and mechanical testing. It was concluded that the appearance of defects on the boiler tube sample indicates cavitation type corrosion failure. Cavitation damage superficially resembled pitting, but surface appeared considerably rougher and had many closely spaced pits. (author)

Hybrid model of steam boiler

International Nuclear Information System (INIS)

Rusinowski, Henryk; Stanek, Wojciech

2010-01-01

In the case of big energy boilers energy efficiency is usually determined with the application of the indirect method. Flue gas losses and unburnt combustible losses have a significant influence on the boiler's efficiency. To estimate these losses the knowledge of the operating parameters influence on the flue gases temperature and the content of combustible particles in the solid combustion products is necessary. A hybrid model of a boiler developed with the application of both analytical modelling and artificial intelligence is described. The analytical part of the model includes the balance equations. The empirical models express the dependence of the flue gas temperature and the mass fraction of the unburnt combustibles in solid combustion products on the operating parameters of a boiler. The empirical models have been worked out by means of neural and regression modelling.

Design and implementation of a control system to improve the quality of the combustion gases in the fire-tube boiler of 5 BHP

Directory of Open Access Journals (Sweden)

Carlos Alfredo Pérez Albán

2016-06-01

Full Text Available The goal of this paper is the design and implementation of a system for controlling the quality of the combustion gases in a fire-tube boiler of 5 BHP. Based on the percentage of O2 present in the combustion gases, measured by a lambda sensor, the percentage of CO2 emitted into the atmosphere is determined. PID proportional control is responsible for the automatic regulation of the entry of air to the boiler by an actuator, according to the percentage of the oxygen concentration in the combustion gases. The control system has an HMI display and a modular PLC. The results achieved ensure pollutant gases emissions within the parameters established by current environmental standards, achieving the required quality of combustion gases and reducing the fuel consumption of the boiler.

46 CFR 63.25-7 - Exhaust gas boilers.

Science.gov (United States)

2010-10-01

... 46 Shipping 2 2010-10-01 2010-10-01 false Exhaust gas boilers. 63.25-7 Section 63.25-7 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) MARINE ENGINEERING AUTOMATIC AUXILIARY BOILERS Requirements for Specific Types of Automatic Auxiliary Boilers § 63.25-7 Exhaust gas boilers. (a) Construction...

Mechanisms of corrosion, falling short of dew point and formation of corrosion in boilers and exhaust systems. Mechanismen der Korrosionsbildung, der Taupunktunterschreitung und Entstehung von Korrosionen in Kessel- und Abgassystemen

Energy Technology Data Exchange (ETDEWEB)

Marx, E.

1994-09-01

In order to save energy boilers for heating systems are run on increasingly lower exhaust gas- and boiler temperatures. Combustion as such depends of type of fuel, boiler and burner design, design of exhaust systems and atmospheric disturbance variables. This article looks at the influence which these factors have on corrosion. Falling short of the dew point is an important parameter in this context. Possibilities of avoiding corrosion are explained. (BWI)

46 CFR 63.25-1 - Small automatic auxiliary boilers.

Science.gov (United States)

2010-10-01

... 46 Shipping 2 2010-10-01 2010-10-01 false Small automatic auxiliary boilers. 63.25-1 Section 63.25... AUXILIARY BOILERS Requirements for Specific Types of Automatic Auxiliary Boilers § 63.25-1 Small automatic auxiliary boilers. Small automatic auxiliary boilers defined as having heat-input ratings of 400,000 Btu/hr...

Practical Validation of Economic Efficiency Modelling Method for Multi-Boiler Heating System

Directory of Open Access Journals (Sweden)

Aleksejs Jurenoks

2017-12-01

Full Text Available In up-to-date conditions information technology is frequently associated with the modelling process, using computer technology as well as information networks. Statistical modelling is one of the most widespread methods of research of economic systems. The selection of methods of modelling of the economic systems depends on a great number of conditions of the researched system. Modelling is frequently associated with the factor of uncertainty (or risk, who’s description goes outside the confines of the traditional statistical modelling, which, in its turn, complicates the modelling which, in its turn, complicates the modelling process. This article describes the modelling process of assessing the economic efficiency of a multi-boiler adaptive heating system in real-time systems which allows for dynamic change in the operation scenarios of system service installations while enhancing the economic efficiency of the system in consideration.

Control Properties of Bottom Fired Marine Boilers

DEFF Research Database (Denmark)

Solberg, Brian; Andersen, Palle; Karstensen, Claus M. S.

2005-01-01

This paper focuses on model analysis of a dynamic model of a bottom fired one-pass smoke tube boiler. Linearised versions of the model are analysed to determine how gain, time constants and right half plane zeros (caused by the shrink-and-swell phenomenon) depend on the steam flow load. Furthermore...... the interactions in the system are inspected to analyse potential benefit from using a multivariable control strategy in favour of the current strategy based on single loop theory. An analysis of the nonlinear model is carried out to further determine the nonlinear characteristics of the boiler system...... and to verify whether nonlinear control is needed. Finally a controller based on single loop theory is used to analyse if input constraints become active when rejecting transient behaviour from the disturbance steam flow. The model analysis shows large variations in system gains at steady state as function...

EFFICIENCY IMPROVEMENT IN INDUSTRIAL BOILER BY FLUE GAS DUCT INSULATION

OpenAIRE

Sanjay H. Zala

2017-01-01

Now a days in industry major losses are find out so here we calculate these losses and find out efficiency of boiler. Boiler efficiency and energy losses from boiler are important parameter for any industry using boiler. In this work a detailed analysis was carried out for boiler at Anish Chemicals Bhavnagar. It is a combined water and fire tube boiler using biomass coal as fuel. Boiler efficiency calculated by direct method is in range of (78.5% to 81.6%). Major losses from boiler are heat ...

The load structure of electro boilers

International Nuclear Information System (INIS)

Feilberg, N.; Livik, K.

1995-01-01

Load measurements have been performed on 24 electro boilers with a time resolution of one hour throughout a period of one year. The boilers are used for space heating and heating of tap water in office buildings, shopping centres and apartment buildings. All boilers have tariffs with disconnection agreements. This report presents load analyses of the measurements from each boiler, and typical load profiles are calculated and presented. It also analyses how boilers are used in relation to the outdoor temperature and the power price on the spot market. All the measurements are performed in Bergen, Norway, in the period August 1993 - August 1994. Typical load profiles are shown, both annual and daily, as well as specific load parameters in addition to key figures used in calculating the total power load on the distribution network. The climate impact on energy and power load is evaluated. The report also shows examples of how the results may be applied in various special fields. 8 figs., 9 tabs

Assessment of physical workload in boiler operations.

Science.gov (United States)

Rodrigues, Valéria Antônia Justino; Braga, Camila Soares; Campos, Julio César Costa; Souza, Amaury Paulo de; Minette, Luciano José; Sensato, Guilherme Luciano; Moraes, Angelo Casali de; Silva, Emília Pio da

2012-01-01

The use of boiler wood-fired is fairly common equipment utilized in steam generation for energy production in small industries. The boiler activities are considered dangerous and heavy, mainly due to risks of explosions and the lack of mechanization of the process. This study assessed the burden of physical labor that operators of boilers are subjected during the workday. Assessment of these conditions was carried out through quantitative and qualitative measurements. A heart rate monitor, a wet-bulb globe thermometer (WBGT), a tape-measure and a digital infrared camera were the instruments used to collect the quantitative data. The Nordic Questionnaire and the Painful Areas Diagram were used to relate the health problems of the boiler operator with activity. With study, was concluded that the boiler activity may cause pains in the body of intensity different, muscle fatigue and diseases due to excessive weight and the exposure to heat. The research contributed to improve the boiler operator's workplace and working conditions.

Optimization of Boiler Control for Improvement of Load Following Capabilities of Existing Power Plants

DEFF Research Database (Denmark)

Mortensen, J. H.; Mølbak, T.; Pedersen, Tom Søndergaard

1997-01-01

An An optimizing control system for improving the load following capabilities of power plant units has been developed. The system is implemented as a complement producing additive control signals to the existing boiler control system, a concept which has various practical advantages in terms...... of implementation and commissioning. The optimizing control system takes into account the multivariable and nonlinear characteristics of the boiler process as a gain-scheduled LQG-controller is utilized. Simulation results indicate that a reduction of steam temperature deviations of about 75% can be obtained.......optimizing control system for improving the load following capabilities of power plant units has been developed. The system is implemented as a complement producing additive control signals to the existing boiler control system, a concept which has various practical advantages in terms of implementation...

40 CFR 761.71 - High efficiency boilers.

Science.gov (United States)

2010-07-01

... 40 Protection of Environment 30 2010-07-01 2010-07-01 false High efficiency boilers. 761.71... PROHIBITIONS Storage and Disposal § 761.71 High efficiency boilers. (a) To burn mineral oil dielectric fluid containing a PCB concentration of ≥50 ppm, but boiler shall comply with the following...

Technical feasibility study of a low-cost hybrid PAC-UF system for wastewater reclamation and reuse: a focus on feedwater production for low-pressure boilers.

Science.gov (United States)

Amosa, Mutiu Kolade; Jami, Mohammed Saedi; Alkhatib, Ma'an Fahmi R; Majozi, Thokozani

2016-11-01

This study has applied the concept of the hybrid PAC-UF process in the treatment of the final effluent of the palm oil industry for reuse as feedwater for low-pressure boilers. In a bench-scale set-up, a low-cost empty fruit bunch-based powdered activated carbon (PAC) was employed for upstream adsorption of biotreated palm oil mill effluent (BPOME) with the process conditions: 60 g/L dose of PAC, 68 min of mixing time and 200 rpm of mixing speed, to reduce the feedwater strength, alleviate probable fouling of the membranes and thus improve the process flux (productivity). Three polyethersulfone ultrafiltration membranes of molecular weight cut-off (MWCO) of 1, 5 and 10 kDa were investigated in a cross-flow filtration mode, and under constant transmembrane pressures of 40, 80, and 120 kPa. The permeate qualities of the hybrid processes were evaluated, and it was found that the integrated process with the 1 kDa MWCO UF membrane yielded the best water quality that falls within the US EPA reuse standard for boiler-feed and cooling water. It was also observed that the permeate quality is fit for extended reuse as process water in the cement, petroleum and coal industries. In addition, the hybrid system's operation consumed 37.13 Wh m -3 of energy at the highest applied pressure of 120 kPa, which is far lesser than the typical energy requirement range (0.8-1.0 kWh m -3 ) for such wastewater reclamation.

CFB boilers in multifuel application

International Nuclear Information System (INIS)

Goral, D.; Krzton, B.

2007-01-01

Fuel flexibility characteristic for CFB boilers plays an important rule in industrial and utility size applications. Possibility to use wider range of fuels that has been long time considered as by-products or wastes and possibility to design boilers able to operate with alternative fuels is an important factor that improves fuel delivery security and plant economy. Presented article is based on similar publications that present Foster Wheeler's experience in design and delivery of the CFB boilers for wide range of coals and cofiring by- products of crude oil refining and coal processing. Aspects of biomass cofiring will be also presented. (author)

Brief introduction of GEF efficient industrial boiler project in China

Energy Technology Data Exchange (ETDEWEB)

Meijian, T.

1996-12-31

The present situation of installed industrial boilers, their efficiency and environmental impact are assessed. And the factors contribute to the low efficiency and serious pollution are summarized. Based on WB-assisted GEF project, {open_quotes}Efficient Industrial Boiler Project{close_quotes} aimed at CO{sub 2} mitigation in China, a series of effective measures to bring the GHG emission under control are addressed, in technology, system performance, and operation management aspects.

46 CFR 61.05-20 - Boiler safety valves.

Science.gov (United States)

2010-10-01

... 46 Shipping 2 2010-10-01 2010-10-01 false Boiler safety valves. 61.05-20 Section 61.05-20 Shipping... INSPECTIONS Tests and Inspections of Boilers § 61.05-20 Boiler safety valves. Each safety valve for a drum, superheater, or reheater of a boiler shall be tested at the interval specified by table 61.05-10. [CGD 95-028...

Estimation of low-potential heat recuperation efficiency of smoke fumes in a condensation heat utilizer under various operation conditions of a boiler and a heating system

Science.gov (United States)

Ionkin, I. L.; Ragutkin, A. V.; Luning, B.; Zaichenko, M. N.

2016-06-01

For enhancement of the natural gas utilization efficiency in boilers, condensation heat utilizers of low-potential heat, which are constructed based on a contact heat exchanger, can be applied. A schematic of the contact heat exchanger with a humidifier for preheating and humidifying of air supplied in the boiler for combustion is given. Additional low-potential heat in this scheme is utilized for heating of the return delivery water supplied from a heating system. Preheating and humidifying of air supplied for combustion make it possible to use the condensation utilizer for heating of a heat-transfer agent to temperature exceeding the dewpoint temperature of water vapors contained in combustion products. The decision to mount the condensation heat utilizer on the boiler was taken based on the preliminary estimation of the additionally obtained heat. The operation efficiency of the condensation heat utilizer is determined by its structure and operation conditions of the boiler and the heating system. The software was developed for the thermal design of the condensation heat utilizer equipped by the humidifier. Computation investigations of its operation are carried out as a function of various operation parameters of the boiler and the heating system (temperature of the return delivery water and smoke fumes, air excess, air temperature at the inlet and outlet of the condensation heat utilizer, heating and humidifying of air in the humidifier, and portion of the circulating water). The heat recuperation efficiency is estimated for various operation conditions of the boiler and the condensation heat utilizer. Recommendations on the most effective application of the condensation heat utilizer are developed.

Boiler feedwater quality improvement by replacing conventional pre-treatment with advanced membrane systems

Energy Technology Data Exchange (ETDEWEB)

Doll, Bernhard [Process Systems Pall GmbH, Dreieich (Germany). Marketing; Venkatadri, Ramraj [Pall Corporation, Port Washington, NY (United States). Global Marketing Energy

2013-09-01

Two case studies in different application fields highlight significant economical and operational improvements that were achieved by replacing conventional water treatment technologies by highly-sophisticated membrane systems. The first case study deals with boiler feedwater in a power plant, focusing on the challenges faced as well as the direct and indirect benefits gained by the new system within a utility station. The second case study deals with the conventional water treatment scheme for groundwater from 13 wells at a major oil sands facility. Operational performance as well as the cost improvements gained in both cases will be presented. (orig.)

Real-time monitoring energy efficiency and performance degradation of condensing boilers

International Nuclear Information System (INIS)

Baldi, Simone; Quang, Thuan Le; Holub, Ondrej; Endel, Petr

2017-01-01

Highlights: • Fully-fledged set of fault detection and diagnosis tools for condensing boilers. • Detection of boiler performance degradation in condensing and noncondensing mode. • Virtual sensing for estimation of water mass flow rate. • Optimal Kalman detection of actuator and sensor faults. • Structural properties for detection and isolation of faults. - Abstract: Condensing boilers achieve higher efficiency than traditional boilers by using waste heat in flue gases to preheat cold return water entering the boiler. Water vapor produced during combustion is condensed into liquid form, thus recovering its latent heat of vaporization, leading to around 10–12% increased efficiency. Many countries have encouraged the use of condensing boilers with financial incentives. It is thus important to develop software tools to assess the correct functioning of the boiler and eventually detect problems. Current monitoring tools are based on boiler static maps and on large sets of historical data, and are unable to assess timely loss of performance due to degradation of the efficiency curve or water leakages. This work develops a set of fault detection and diagnosis tools for dynamic energy efficiency monitoring and assessment in condensing boilers, i.e. performance degradation and faults can be detected using real-time measurements: this real-time feature is particularly relevant because of the limited amount of data that can be stored by state-of-the-art building energy management systems. The monitoring tools are organized as follows: a bimodal parameter estimator to detect deviations of the efficiency of the boiler from nominal values in both condensing and noncondensing mode; a virtual sensor for the estimation of the water mass flow rate; filters to detect actuator and sensor faults, possibly due to control and sensing problems. Most importantly, structural properties for detection and isolation of actuators and sensing faults are given: these properties are

Analysis and study on the performance variation of SCR DeNOx catalyst of Coal-Fired Boilers

International Nuclear Information System (INIS)

Jianxing, Ren; Fangqin, Li; Jiang, Wu; Qingrong, Liu; Yongwen, Yang; Zhongzhu, Qiu

2010-01-01

Nitrogen oxides (NO x ) are one kind of harmful substances from the burning process of fossil fuel and air at high temperature. NO x emissions cause serious pollution on atmospheric environment. In this paper, coal-fired utility boilers were chosen as the object, NO x formation mechanism and control were studied, and SCR deNO x technology was used to control NO x emissions from coal-fired boilers. Analyzed the relationship between deNO x efficiency and characteristics of SCR DeNO x catalyst. Through analysis, affecting SCR DeNO x catalyst failure factors, change law of catalytic properties and technical measures to extend the service life of the catalyst were gotten. (author)

Application of 1-hydroxyethylidene-1, 1-diphosphonic acid in boiler water for industrial boilers.

Science.gov (United States)

Zeng, Bin; Li, Mao-Dong; Zhu, Zhi-Ping; Zhao, Jun-Ming; Zhang, Hui

2013-01-01

The primary method used for boiler water treatment is the addition of chemicals to industrial boilers to prevent corrosion and scaling. The static scale inhibition method was used to evaluate the scale inhibition performance of 1-hydroxyethylidene-1, 1-diphosphonic acid (HEDP). Autoclave static experiments were used to study the corrosion inhibition properties of the main material for industrial boilers (20# carbon steel) with an HEDP additive in the industrial boiler water medium. The electrochemical behavior of HEDP on carbon steel corrosion control was investigated using electrochemical impedance spectroscopy and Tafel polarization techniques. Experimental results indicate that HEDP can have a good scale inhibition effect when added at a quantity of 5 to 7 mg/L at a test temperature of not more than 100 °C. To achieve a high scale inhibition rate, the HEDP dosage must be increased when the test temperature exceeds 100 °C. Electrochemical and autoclave static experimental results suggest that HEDP has a good corrosion inhibition effect on 20# carbon steel at a concentration of 25 mg/L. HEDP is an excellent water treatment agent.

NOx PREDICTION FOR FBC BOILERS USING EMPIRICAL MODELS

Directory of Open Access Journals (Sweden)

Jiří Štefanica

2014-02-01

Full Text Available Reliable prediction of NOx emissions can provide useful information for boiler design and fuel selection. Recently used kinetic prediction models for FBC boilers are overly complex and require large computing capacity. Even so, there are many uncertainties in the case of FBC boilers. An empirical modeling approach for NOx prediction has been used exclusively for PCC boilers. No reference is available for modifying this method for FBC conditions. This paper presents possible advantages of empirical modeling based prediction of NOx emissions for FBC boilers, together with a discussion of its limitations. Empirical models are reviewed, and are applied to operation data from FBC boilers used for combusting Czech lignite coal or coal-biomass mixtures. Modifications to the model are proposed in accordance with theoretical knowledge and prediction accuracy.

Materials and boiler rig testing to support chemical cleaning of once-through AGR boilers

International Nuclear Information System (INIS)

Tice, D.R.; Platts, N.; Raffel, A.S.; Rudge, A.

2002-01-01

An extensive programme of work has been carried out to evaluate two candidate inhibited cleaning solutions for possible implementation on plant, which would be the first chemical clean of an AGR boiler. The two candidate cleaning solutions considered were a Stannine-inhibited citric acid/formic acid mixture (GOM106) and inhibited hydrofluoric acid. Citric acid-based cleaning processes are widely used within the UK Power Industry. The GOM106 solution, comprising a mixture of 3% citric acid, 0.5% formic acid and 0.05% Stannine LTP inhibitor, buffered with ammonia to pH 3.5, was developed specifically for the AGR boilers during the 1970's. Although a considerable amount of materials testing work was carried out by British Energy's predecessor companies to produce a recommended cleaning procedure there were some remaining concerns with the use of GOM106, from these earlier studies, for example, an increased risk of pitting attack associated with the removal of thick 9Cr oxide deposits and a risk of unacceptable damage in critical locations such as the upper transition joints and other weld locations. Hence, additional testing was still required to validate the solution for use on plant. Inhibited hydrofluoric acid (HFA) was also evaluated as an alternative reagent to GOM106. HFA has been used extensively for cleaning mild and low'alloy steel boiler tubes in fossil-fired plant in the UK and elsewhere in Europe and is known to remove oxide quickly. Waste treatment is also easier than for the GOM106 process and some protection against damage to the boiler tube materials is provided by complexing of fluoride with ferric ion. Validation of the potential reagents and inhibitors was achieved by assessing the rate and effectiveness of oxide removal from specimens of helical boiler tubing and welds, together with establishing the extent of any metal loss or localised damage. The initial materials testing resulted in the inhibited ammoniated citric / formic acid reagent being

Mathematical modelling of a steam boiler room to research thermal efficiency

International Nuclear Information System (INIS)

Bujak, J.

2008-01-01

This paper introduces a mathematical model of a boiler room to research its thermal efficiency. The model is regarded as an open thermodynamic system exchanging mass, energy, and heat with the atmosphere. On those grounds, the energy and energy balance were calculated. Here I show several possibilities concerning how this model may be applied. Test results of the coefficient of thermal efficiency were compared to a real object, i.e. a steam boiler room of the Provincial Hospital in Wloclawek (Poland). The tests were carried out for 18 months. The results obtained in the boiler room were used for verification of the mathematical model

Establishing an energy efficiency recommendation for commercial boilers

International Nuclear Information System (INIS)

Ware, Michelle J.

2000-01-01

To assist the federal government in meeting its energy reduction goals, President Clinton's Executive Order 12902 established the Procurement Challenge, which directed all federal agencies to purchase equipment within the top 25th percentile of efficiency. Under the direction of DOE's Federal Energy Management Program (FEMP), the Procurement Challenge's goal is to create efficiency recommendations for all energy-using products that could substantially impact the government's energy reduction goals, like commercial boilers. A typical 5,000,000 Btuh boiler, with a thermal efficiency of 83.2%, can have lifetime energy cost savings of$40,000 when compared to a boiler with a thermal efficiency of 78%. For the federal market, which makes up 2% of the boiler market, this means lifetime energy cost savings of over$25,600,000. To establish efficiency recommendations, FEMP uses standardized performance ratings for products sold in the marketplace. Currently, the boiler industry uses combustion efficiency and, sometimes, thermal efficiency performance measures when specifying a commercial boiler. For many years, the industry has used these efficiency measures interchangeably, causing confusion about boiler performance measurements, and making it difficult for FEMP to establish the top 25th percentile of efficiency. This paper will illustrate the method used to establish FEMP's recommendation for boilers. The method involved defining a correlation between thermal and combustion efficiency among boiler classifications; using the correlation to model a data set of all the boiler types available in the market; and identifying how the correlation affected the top 25th percentile analysis. The paper also will discuss the applicability of this method for evaluating other equipment for which there are limited data on performance ratings

Monitoring and performance analysis of AGR boilers during commissioning and power raising

International Nuclear Information System (INIS)

El-Nagdy, M.; Harrison, R.M.

1984-01-01

The installed boiler plant, for two 1300 MW AGR stations, is comprehensively instrumented for boiler control, performance assessment and component monitoring to ensure the integrity and safe operation of the plant during normal and faulty operating conditions. Plant instrumentation and computer systems installed at site for vibration analysis during the engineering runs and data acquisition during the power raising stage have been described. The results, from early rig investigations and the vibration testing during the unfueled engineering runs, indicate that the behaviour of the plant within the practical range of operating conditions is free from vibration problems. Also the analysis of the steady state thermal and hydrodynamic behaviour of the boiler plant during the power raising phase confirms the methods and computer models used for the boiler design. (author)

Optimal load allocation of multiple fuel boilers.

Science.gov (United States)

Dunn, Alex C; Du, Yan Yi

2009-04-01

This paper presents a new methodology for optimally allocating a set of multiple industrial boilers that each simultaneously consumes multiple fuel types. Unlike recent similar approaches in the utility industry that use soft computing techniques, this approach is based on a second-order gradient search method that is easy to implement without any specialized optimization software. The algorithm converges rapidly and the application yields significant savings benefits, up to 3% of the overall operating cost of industrial boiler systems in the examples given and potentially higher in other cases, depending on the plant circumstances. Given today's energy prices, this can yield significant savings benefits to manufacturers that raise steam for plant operations.

METHANE de-NOX FOR UTILITY PC BOILERS

Energy Technology Data Exchange (ETDEWEB)

Joseph Rabovitser

2000-07-05

The overall project objective is the development and validation of an innovative combustion system, based on a novel coal preheating concept prior to combustion, that can reduce NO{sub x} emissions to 0.15 lb/million Btu or less on utility pulverized coal (PC) boilers. This NO{sub x} reduction should be achieved without loss of boiler efficiency or operating stability, and at more than 25% lower levelized cost than state-of-the-art SCR technology. A further objective is to make this technology ready for full-scale commercial deployment by 2002-2003 in order to meet an anticipated market demand for NO{sub x} reduction technologies resulting from the EPA's NO{sub x} SIP call.

Assessing the impact of primary measures for NOx reduction on the thermal power plant steam boiler

International Nuclear Information System (INIS)

Stupar, Goran; Tucaković, Dragan; Živanović, Titoslav; Belošević, Srdjan

2015-01-01

The European normatives prescribe content of 200 mg/Nm 3 NO x for pulverized coal combusting power plants. In order to reduce content of NO x in Serbian thermal power plant (TPP) 'Kostolac B' it's necessary to implement particular measures until 2016. The mathematical model of lignite combustion in the steam boiler furnace is defined and applied to analyze the possibility of implementing certain primary measures for reducing nitrogen oxides and their effects on the steam boiler operation. This model includes processes in the coal-fired furnace and defines radiating reactive two-phase turbulent flow. The model of turbulent flow also contains sub-model of fuel and thermal NO x formation and destruction. This complex mathematical model is related to thermal and aerodynamic calculations of the steam boiler within a unified calculation system in order to analyze the steam boiler overall work. This system provides calculations with a number of influential parameters. The steam boiler calculations for unit 1 (350 MWe) of TPP 'Kostolac B' are implemented for existing and modified combustion system in order to achieve effective, reliable and ecological facility work. The paper presents the influence analysis of large number of parameters on the steam boiler operation with an accepted concept of primary measures. Presented system of calculations is verified against measurements in TPP 'Kostolac B'. - Highlights: • Modern steam boilers need to operate according to ecological standards. • Possibility of applying some of the primary measures of NO x reduction. • Conventional calculations have no possibility to estimate sub-stoichiometric combustion. • Develop a new method of connecting the calculations. • Analysis shows the most favorable operation boiler regime (efficiency and ecology)

Elevated temperature failures in boiler tubes - case studies

International Nuclear Information System (INIS)

Gowrisankar, I.; Bandyopadhyay, G.

1989-01-01

Metallurgical investigation of boiler tube failures enables identification of failure mechanisms and the underlying cause related to boiler conditions. Some case studies in short term overheating, prolonged overheating and low cycle fatigue failures in boiler tubes are discussed. (author)

Computer simulation of the fire-tube boiler hydrodynamics

Directory of Open Access Journals (Sweden)

Khaustov Sergei A.

2015-01-01

Full Text Available Finite element method was used for simulating the hydrodynamics of fire-tube boiler with the ANSYS Fluent 12.1.4 engineering simulation software. Hydrodynamic structure and volumetric temperature distribution were calculated. The results are presented in graphical form. Complete geometric model of the fire-tube boiler based on boiler drawings was considered. Obtained results are suitable for qualitative analysis of hydrodynamics and singularities identification in fire-tube boiler water shell.

Final Report, Materials for Industrial Heat Recovery Systems, Tasks 3 and 4 Materials for Heat Recovery in Recovery Boilers

Energy Technology Data Exchange (ETDEWEB)

Keiser, James R.; Kish, Joseph R.; Singh, Preet M.; Sarma, Gorti B.; Yuan, Jerry; Gorog, J. Peter; Frederick, Laurie A.; Jette, Francois R.; Meisner, Roberta A.; Singbeil, Douglas L.

2007-12-31

The DOE-funded project on materials for industrial heat recovery systems included four research tasks: materials for aluminum melting furnace recuperator tubes, materials and operational changes to prevent cracking and corrosion of the co-extruded tubes that form primary air ports in black liquor recovery boilers, the cause of and means to prevent corrosion of carbon steel tubes in the mid-furnace area of recovery boilers, and materials and operational changes to prevent corrosion and cracking of recovery boiler superheater tubes. Results from studies on the latter two topics are given in this report while separate reports on results for the first two tasks have already been published. Accelerated, localized corrosion has been observed in the mid-furnace area of kraft recovery boilers. This corrosion of the carbon steel waterwall tubes is typically observed in the vicinity of the upper level of air ports where the stainless clad co-extruded wall tubes used in the lower portion of the boiler are welded to the carbon steel tubes that extend from this transition point or “cut line” to the top of the boiler. Corrosion patterns generally vary from one boiler to another depending on boiler design and operating parameters, but the corrosion is almost always found within a few meters of the cut line and often much closer than that. This localized corrosion results in tube wall thinning that can reach the level where the integrity of the tube is at risk. Collection and analysis of gas samples from various areas near the waterwall surface showed reducing and sulfidizing gases were present in the areas where corrosion was accelerated. However, collection of samples from the same areas at intervals over a two year period showed the gaseous environment in the mid-furnace section can cycle between oxidizing and reducing conditions. These fluctuations are thought to be due to gas flow instabilities and they result in an unstable or a less protective scale on the carbon steel

NOx Control Options and Integration for US Coal Fired Boilers

Energy Technology Data Exchange (ETDEWEB)

Mike Bockelie; Kevin Davis; Temi Linjewile; Connie Senior; Eric Eddings; Kevin Whitty; Larry Baxter; Calvin Bartholomew; William Hecker; Stan Harding

2004-03-31

This is the fifteenth Quarterly Technical Report for DOE Cooperative Agreement No: DE-FC26-00NT40753. The goal of the project is to develop cost effective analysis tools and techniques for demonstrating and evaluating low NOx control strategies and their possible impact on boiler performance for boilers firing US coals. The Electric Power Research Institute (EPRI) is providing co-funding for this program. At AEP's Gavin Plant, data from the corrosion probes showed that corrosion rate increased as boiler load was increased. During an outage at the plant, the drop in boiler load, sensor temperature and corrosion rate could all be seen clearly. Restarting the boiler saw a resumption of corrosion activity. This behavior is consistent with previous observations made at a 600MWe utility boiler. More data are currently being examined for magnitudes of corrosion rates and changes in boiler operating conditions. Considerable progress was made this quarter in BYU's laboratory study of catalyst deactivation. Surface sulfation appears to partially suppress NO adsorption when the catalyst is not exposed to NH3; NH3 displaces surface-adsorbed NO on SCR catalysts and surface sulfation increases the amount of adsorbed NH3, as confirmed by both spectroscopy and TPD experiments. However, there is no indication of changes in catalyst activity despite changes in the amount of adsorbed NH3. A monolith test reactor (MTR), completed this quarter, provided the first comparative data for one of the fresh and field-exposed monolith SCR catalysts yet developed in this project. Measurements of activity on one of the field-exposed commercial monolith catalysts do not show significant changes in catalyst activity (within experimental error) as compared to the fresh catalyst. The exposed surface of the sample contains large amounts of Ca and Na, neither of which is present in the fresh sample, even after removal of visibly obvious fouling deposits. However, these fouling compounds do

Extended state observer based fuzzy model predictive control for ultra-supercritical boiler-turbine unit

International Nuclear Information System (INIS)

Zhang, Fan; Wu, Xiao; Shen, Jiong

2017-01-01

Highlights: • A novel ESOFMPC is proposed based on the combination of ESO and stable MPC. • The improved ESO can overcome unknown disturbances on any channel of MIMO system. • Nonlinearity and disturbance of boiler-turbine unit can be handled simultaneously. - Abstract: The regulation of ultra-supercritical (USC) boiler-turbine unit in large-scale power plants is vulnerable to various unknown disturbances, meanwhile, the internal nonlinearity makes it a challenging task for wide range load tracking. To overcome these two issues simultaneously, an extended state observer based fuzzy model predictive control is proposed for the USC boiler-turbine unit. Firstly, the fuzzy model of a 1000-MW coal-fired USC boiler-turbine unit is established through the nonlinearity analysis. Then a fuzzy stable model predictive controller is devised on the fuzzy model using output cost function for the purpose of wide range load tracking. An improved linear extended state observer, which can estimate plant behavior variations and unknown disturbances regardless of the direct feedthrough characteristic of the system, is synthesized with the predictive controller to enhance its disturbance rejection property. Closed-loop stability of the overall control system is guaranteed. Simulation results on a 1000-MW USC boiler-turbine unit model demonstrate the effectiveness of the proposed approach.

Evaluation of the technical condition of medium-sized boilers

Directory of Open Access Journals (Sweden)

Lošák Pavel

2018-01-01

Full Text Available The recent trend in the steam and electricity production has been both to increase the efficiency of the facility and to keep tightening legislation concerning emission limits. The lifetime of energy equipment is greatly influenced by the operating temperature, pressure and operating characteristics. The new conditions lead the operator to more often changes of these parameters, which has negative influence to the facility in terms of service life. Precise knowledge of the facility being operated and the ability to predict the residual life of its key parts in time is therefore necessary. A new methodology for determining the residual life and evaluating problematic situations of medium size boilers was developed at Brno University of Technology. Its approaches and advantages will be presented in this paper. The methodology provides the user with approaches for the lifetime evaluation of an equipment as a whole, based on detailed knowledge of the equipment being investigated and the ongoing damage. Additionally, if the equipment is continuously evaluated, it is possible to extend the inspection interval or to achieve a significantly higher lifetime of the entire equipment, thereby reducing the economic cost. If defined criteria are met, the methodology also allows inclusion of FEM and CFD simulations for achieving higher relevance of the results.

Alkali deposits found in biomass boilers: The behavior of inorganic material in biomass-fired power boilers -- Field and laboratory experiences. Volume 2

Energy Technology Data Exchange (ETDEWEB)

Baxter, L.L. [Sandia National Labs., Livermore, CA (United States). Combustion Research Facility; Miles, T.R.; Miles, T.R. Jr. [Miles (Thomas R.), Portland, OR (United States); Jenkins, B.M. [California Univ., Davis, CA (United States); Dayton, D.C.; Milne, T.A. [National Renewable Energy Lab., Golden, CO (United States); Bryers, R.W. [Foster Wheeler Development Corp., Livingston, NJ (United States); Oden, L.L. [Bureau of Mines, Albany, OR (United States). Albany Research Center

1996-03-01

This report documents the major findings of the Alkali Deposits Investigation, a collaborative effort to understand the causes of unmanageable ash deposits in biomass-fired electric power boilers. Volume 1 of this report provide an overview of the project, with selected highlights. This volume provides more detail and discussion of the data and implications. This document includes six sections. The first, the introduction, provides the motivation, context, and focus for the investigation. The remaining sections discuss fuel properties, bench-scale combustion tests, a framework for considering ash deposition processes, pilot-scale tests of biomass fuels, and field tests in commercially operating biomass power generation stations. Detailed chemical analyses of eleven biomass fuels representing a broad cross-section of commercially available fuels reveal their properties that relate to ash deposition tendencies. The fuels fall into three broad categories: (1) straws and grasses (herbaceous materials); (2) pits, shells, hulls and other agricultural byproducts of a generally ligneous nature; and (3) woods and waste fuels of commercial interest. This report presents a systematic and reasonably detailed analysis of fuel property, operating condition, and boiler design issues that dictate ash deposit formation and property development. The span of investigations from bench-top experiments to commercial operation and observations including both practical illustrations and theoretical background provide a self-consistent and reasonably robust basis to understand the qualitative nature of ash deposit formation in biomass boilers. While there remain many quantitative details to be pursued, this project encapsulates essentially all of the conceptual aspects of the issue. It provides a basis for understanding and potentially resolving the technical and environmental issues associated with ash deposition during biomass combustion. 81 refs., 124 figs., 76 tabs.

Innovative Clean Coal Technology (ICCT): Demonstration of selective catalytic reduction (SCR) technology for the control of nitrogen oxide (NO{sub x}) emissions from high-sulfur coal-fired boilers. Technical progress report, third and fourth quarters 1994

Energy Technology Data Exchange (ETDEWEB)

NONE

1995-11-01

The objective of this project is to demonstrate and evaluate commercially available selective catalytic reduction (SCR) catalysts from U.S., Japanese, and European catalyst suppliers on a high-sulfur U.S. Coal-fired boiler. SCR is a post-combustion nitrogen oxide (NO{sub x}) control technology that involves injecting ammonia into the flue gas generated from coal combustion in an electric utility boiler. The flue gas containing ammonia is then passed through a reactor that contains a specialized catalyst. In the presence of the catalyst, the ammonia reacts with NO{sub x} to form nitrogen and water vapor. Although SCR is widely practiced in Japan and European gas-, oil-, and low-sulfur coal-fired boilers, there are several technical uncertainties associated with applying SCR to U.S. coals. These uncertainties include: (1) potential catalyst deactivation due to poisoning by trace metal species present in U.S. coals that are not present in other fuels; (2) performance of the technology and effects on the balance-of-plant equipment in the presence of high amounts of SO{sub 2} and SO{sub 3}; performance of a wide variety of SCR catalyst compositions, geometries, and methods of manufacture under typical high-sulfur coal-fired utility operating conditions. These uncertainties are being explored by operating a series of small- scale SCR reactors and simultaneously exposing different SCR catalysts to flue gas derived from the combustion of high sulfur U.S. coal. The demonstration is being performed at Gulf Power Company`s Plant Crist Unit No. 5 (75 MW capacity) near Pensacola, Florida. The project is funded by the U.S. Department of Energy (DOE), Southern Company Services, Inc. (SCS on behalf of the entire Southern electric system), the Electric Power Research Institute (EPRI), and Ontario Hydro. SCS is the participant responsible for managing al aspects of this project. 1 ref., 69 figs., 45 tabs.

Analysis of limit cycling on a boiler feedwater control system

International Nuclear Information System (INIS)

Thomas, P.J.; Harrison, T.A.; Hollywell, P.D.

1986-01-01

During operation of the UKAEA Prototype Fast Reactor, it was found that oscillations sometimes occurred in the boiler feedwater systems. These were normally of relatively low amplitude, but led to the adoption of low controller gains so that control was rather slack. While control performance proved generally adequate for steady running, the lack of tight control of steam drum levels sometimes led to difficulties during periods when plant conditions were undergoing major change. The paper discusses the methods used to gain a full understanding of the phenomena occurring, and describes how that knowledge is being used to improve the control system so as to eliminate the limit cycling modes and ensure good control of steam drum levels. A noteworthy feature of the study was the use of two independent representations of plant behaviour: (i) a frequency response model, FWRFREQ, and (ii) a time-domain simulation model, PFRTDM. The simplified analysis of FWRFREQ proved to be of enormous value in identifying modes of system behaviour; PFRTDM was used as a detailed check on the accuracy and validity of the results obtained. (author)

Water side corrosion prevention in boilers

International Nuclear Information System (INIS)

Zeid, A.

1993-01-01

Corrosion may be defined as a naturally occurring physical and chemical deterioration of a material due to reaction with the environment or surrounding atmosphere. In boilers the material is subjected on both sides to two different media which may cause severe corrosion. At the water side the content of O 2 considered one of the principal factors which determine the extent of corrosion in the boiler tubes. This paper deals with certain conditions that result in the increase of O 2 in the boiler water and hence increase the corrosion rate, to minimize the effect of these conditions a chemical treatment was carried out the results obtained indicated the success of the treatment procedure in corrosion prevention and boiler material protection. The treatment is traditional. But the study indicates how a simple mean could be applied to solve a serious problem. 4 tab

Prospects for using the technology of circulating fluidized bed for technically refitting Russian thermal power stations

Science.gov (United States)

Ryabov, G. A.; Folomeev, O. M.; Litun, D. S.; Sankin, D. A.; Dmitryukova, I. G.

2009-01-01

The present state and development of circulating fluidized bed (CFB) technology around the world are briefly reviewed. Questions of increasing the capacity of single boiler units and raising the parameters of steam are discussed. CFB boilers for 225- and 330-MW power units are described and their parameters are estimated as applied to the conditions of firing different Russian fuels. Indicators characterizing CFB boilers and pulverized-coal boilers are given. Capital outlays and operational costs for new coal-fired units are compared, and the results from this comparison are used to show the field of the most promising use of the CFB technology during technical refitting of Russian thermal power stations.

A statistical estimator for the boiler power and its related parameters

International Nuclear Information System (INIS)

Tang, H.

2001-01-01

To determine the boiler power accurately is important for both controlling the plant and maximizing the plant productivity. There are two computed boiler powers for each boiler. They are steam based boiler power and feedwater based boiler power. The steam based boiler power is computed as the enthalpy difference between the feedwater enthalpy and the boiler steam enthalpy. The feedwater based boiler power is computed as enthalpy absorbed by the feedwater. The steam based boiler power is computed in RRS program and used in calibrating the measured reactor power, while the feedwater based boiler power is computed in CSTAT program and used for indication. Since the steam based boiler power is used as feedback in the reactor control, it is chosen to be the one estimated in this work. Because the boiler power employs steam flow, feedwater flow and feedwater temperature measurements, and because any measurement contains constant or drifting noise and bias, the reconciliation and rectification procedures are needed to determine the boiler power more accurately. A statistic estimator is developed to perform the function of data reconciliation, gross error detection and instruments performance monitoring

Staged fluidized-bed coal combustor for boiler retrofit

International Nuclear Information System (INIS)

Rehmat, A.; Dorfman, L.; Shibayama, G.; Waibel, R.

1991-01-01

The Advanced Staged Fluidized-Bed Coal Combustion System (ASC) is a novel clean coal technology for either coal-fired repowering of existing boilers or for incremental power generation using combined-cycle gas turbines. This new technology combines staged combustion for gaseous emission control, in-situ sulfur capture, and an ash agglomeration/vitrification process for the agglomeration/vitrification of ash and spent sorbent, thus rendering solid waste environmentally benign. The market for ASC is expected to be for clean coal-fired repowering of generating units up to 250 MW, especially for units where space is limited. The expected tightening of the environmental requirements on leachable solids residue by-products could considerably increase the marketability for ASC. ASC consists of modular low-pressure vessels in which coal is partially combusted and gasified using stacked fluidized-bed processes to produce low-to-medium-Btu, high-temperature gas. This relatively clean fuel gas is used to repower/refuel existing pulverized-coal, natural gas, or oil-fired boilers using bottom firing and reburning techniques. The benefits of ASC coal-fired repowering include the ability to repower boilers without obtaining additional space while meeting the more stringent environmental requirements of the future. Low NO x , SO x , and particulate levels are expected while a nonleachable solid residue with trace metal encapsulation is produced. ASC also minimizes boiler modification and life-extension expenditures. Repowered efficiencies can be restored to the initial operating plant efficiency, and the existing boiler capacity can be increased by 10%. Preliminary cost estimates indicate that ASC will have up to a $250/kW capital cost advantage over existing coal-fired repowering options. 4 figs., 4 tabs

46 CFR 61.05-15 - Boiler mountings and attachments.

Science.gov (United States)

2010-10-01

... 46 Shipping 2 2010-10-01 2010-10-01 false Boiler mountings and attachments. 61.05-15 Section 61.05... TESTS AND INSPECTIONS Tests and Inspections of Boilers § 61.05-15 Boiler mountings and attachments. (a....05-10. (b) Each stud or bolt for each boiler mounting that paragraph (c) of this section requires to...

Hydrogen embrittlement corrosion failure of water wall tubes in large power station boilers

International Nuclear Information System (INIS)

Mathur, P.K.

1981-01-01

In the present paper, causes and mechanism of hydrogen embrittlement failure of water wall tubes in high pressure boilers have been discussed. A low pH boiler water environment, produced as a result of condenser leakage or some other type of system contamination and presence of internal metal oxide deposits, which permit boiler water solids to concentrate during the process of steam generation, have been ascribed to accelerate the formation of local corrosion cells conducive for acid attack resulting in hydrogen damage failure of water wall tubes. (author)

Aspects of new material application for boilers construction

International Nuclear Information System (INIS)

Czerniawski, R.

1996-01-01

Review of steel types commonly used for energetic boilers construction has been done. The worldwide trends in new materials application for improvement of boilers quality have been discussed. The mechanical properties of boiler construction steels have been shown and compared. 3 refs, 5 figs, 1 tab

Thermal-hydraulic analysis of a 600 MW supercritical CFB boiler with low mass flux

International Nuclear Information System (INIS)

Pan Jie; Yang Dong; Chen Gongming; Zhou Xu; Bi Qincheng

2012-01-01

Supercritical Circulating Fluidized Bed (CFB) boiler becomes an important development trend for coal-fired power plant and thermal-hydraulic analysis is a key factor for the design and operation of water wall. According to the boiler structure and furnace-sided heat flux, the water wall system of a 600 MW supercritical CFB boiler is treated in this paper as a flow network consisting of series-parallel loops, pressure grids and connecting tubes. A mathematical model for predicting the thermal-hydraulic characteristics in boiler heating surface is based on the mass, momentum and energy conservation equations of these components, which introduces numerous empirical correlations available for heat transfer and hydraulic resistance calculation. Mass flux distribution and pressure drop data in the water wall at 30%, 75% and 100% of the boiler maximum continuous rating (BMCR) are obtained by iteratively solving the model. Simultaneity, outlet vapor temperatures and metal temperatures in water wall tubes are estimated. The results show good heat transfer performance and low flow resistance, which implies that the water wall design of supercritical CFB boiler is applicable. - Highlights: → We proposed a model for thermal-hydraulic analysis of boiler heating surface. → The model is applied in a 600 MW supercritical CFB boiler. → We explore the pressure drop, mass flux and temperature distribution in water wall. → The operating safety of boiler is estimated. → The results show good heat transfer performance and low flow resistance.

46 CFR 176.812 - Pressure vessels and boilers.

Science.gov (United States)

2010-10-01

... 46 Shipping 7 2010-10-01 2010-10-01 false Pressure vessels and boilers. 176.812 Section 176.812... TONS) INSPECTION AND CERTIFICATION Material Inspections § 176.812 Pressure vessels and boilers. (a.... (b) Periodic inspection and testing requirements for boilers are contained in § 61.05 in subchapter F...

49 CFR 230.36 - Hydrostatic testing of boilers.

Science.gov (United States)

2010-10-01

... 49 Transportation 4 2010-10-01 2010-10-01 false Hydrostatic testing of boilers. 230.36 Section 230... Appurtenances Pressure Testing of Boilers § 230.36 Hydrostatic testing of boilers. (a) Time of test. The... to any hydrostatic pressure. Hydrostatic testing required by these rules shall be conducted at 25...

Soot blowing methods and soot steam consumption in Swedish recovery boilers; Sotningsmetoder och sotaangfoerbrukning i svenska sodapannor

Energy Technology Data Exchange (ETDEWEB)

Svedin, Kristoffer; Wallin, Erik; Ahlroth, Mikael

2008-09-15

The aim with the report was to put together a description of the current state of the sootblowing systems at Swedish recovery boilers, and to explain differences in cleanability and sootblowing efficiency. In chapter 4 a summary of new techniques and alternative soot blowing methods is found. The report is intended for persons working in the pulp industry. To facilitate the benchmarking the recovery boilers have been divided into two groups. Group A comprises recovery boilers which only have one stop per year and the remaining recovery boilers with more than one stop are classified into group B. The following conclusions, based on the recovery boiler design specifications, are of importance to achieve high boiler availability: Low furnace load; High recovery boiler, wide furnace bottom area; Modern air ports; Small or no correlation between cross pitch division in heat surfaces and cleanability could be seen. The expectation was to identify such a relation. However there are doubts on the correctness in reported data. The amount of chlorine and potassium is assumed to affect the cleanability for a few recovery boilers, but for the majority the amounts are low and most likely do not impact the operation. Because of the large impact of the recovery boilers design data (furnace area, load etc.) on the sootblowing, it has been hard to identify the relation cleanability contra sootblowing system. The relations that could be seen are: No distinction between normally designed nozzles and 'high efficiency' nozzles could be identified. The operational conditions for the different models differ a lot and the effect of nozzle type could not be distinguished. Only a minority of the soot blowing sequences are known from the study. In the recovery boilers with problematic areas improvements can be made in the soot blowing sequence. Four recovery boilers are using intelligent soot blowing of some kind. Two of these boilers have low availability and the other two have

Backstepping-based nonlinear adaptive control for coal-fired utility boiler-turbine units

International Nuclear Information System (INIS)

Fang, Fang; Wei, Le

2011-01-01

The control system of boiler-turbine unit plays an important role in improving efficiency and reducing emissions of power generation unit. The nonlinear, coupling and uncertainty of the unit caused by varying working conditions should be fully considered during the control system design. This paper presents an efficient control scheme based on backstepping theory for improving load adaptability of boiler-turbines in wide operation range. The design process of the scheme includes model preprocessing, control Lyapunov functions selection, interlaced computation of adaptive control laws, etc. For simplification and accuracy, differential of steam pipe inlet pressure and integral terms of target errors are adopted. Also, to enhance practicality, implementation steps of the scheme are proposed. A practical nonlinear model of a 500 MW coal-fired boiler-turbine unit is used to test the efficiency of the proposed scheme in different conditions.

Modeling and sliding mode predictive control of the ultra-supercritical boiler-turbine system with uncertainties and input constraints.

Science.gov (United States)

Tian, Zhen; Yuan, Jingqi; Zhang, Xiang; Kong, Lei; Wang, Jingcheng

2018-05-01

The coordinated control system (CCS) serves as an important role in load regulation, efficiency optimization and pollutant reduction for coal-fired power plants. The CCS faces with tough challenges, such as the wide-range load variation, various uncertainties and constraints. This paper aims to improve the load tacking ability and robustness for boiler-turbine units under wide-range operation. To capture the key dynamics of the ultra-supercritical boiler-turbine system, a nonlinear control-oriented model is developed based on mechanism analysis and model reduction techniques, which is validated with the history operation data of a real 1000 MW unit. To simultaneously address the issues of uncertainties and input constraints, a discrete-time sliding mode predictive controller (SMPC) is designed with the dual-mode control law. Moreover, the input-to-state stability and robustness of the closed-loop system are proved. Simulation results are presented to illustrate the effectiveness of the proposed control scheme, which achieves good tracking performance, disturbance rejection ability and compatibility to input constraints. Copyright © 2018 ISA. Published by Elsevier Ltd. All rights reserved.

Simulation and testing of a new condensing boiler

International Nuclear Information System (INIS)

Rosa, L.; Tosato, R.

1987-01-01

The paper describes a new condensing boiler, characterized by the evacuation of flue-gases by natural draft. The best result is the consequent simplification of manufacturing, hook-up and operation of the boiler. Seasonal efficiency of the boiler, which operates with flue-gases conditioning to assure natural draft, rests about at same levels as for conventional condensing boilers. The authors emphasize the difficulty of simulate natural draft mechanism by mathematics because, in this case, flow of flue-gases and air at the draft diverter is strongly three-dimensional

A genuine nonlinear approach for controller design of a boiler-turbine system.

Science.gov (United States)

Yang, Shizhong; Qian, Chunjiang; Du, Haibo

2012-05-01

This paper proposes a genuine nonlinear approach for controller design of a drum-type boiler-turbine system. Based on a second order nonlinear model, a finite-time convergent controller is first designed to drive the states to their setpoints in a finite time. In the case when the state variables are unmeasurable, the system will be regulated using a constant controller or an output feedback controller. An adaptive controller is also designed to stabilize the system since the model parameters may vary under different operating points. The novelty of the proposed controller design approach lies in fully utilizing the system nonlinearities instead of linearizing or canceling them. In addition, the newly developed techniques for finite-time convergent controller are used to guarantee fast convergence of the system. Simulations are conducted under different cases and the results are presented to illustrate the performance of the proposed controllers. Copyright © 2011 ISA. Published by Elsevier Ltd. All rights reserved.

Linear modeling of nonlinear systems using artificial neural networks based on I/O data and its application in power plant boiler modeling

International Nuclear Information System (INIS)

Ghaffari, A.; Nikkhah Bahrami, M.; Mohammadzaheri, M.

2005-01-01

In this paper a new method for linear modeling of nonlinear systems is presented. The method is based on the design of an artificial neural network with two layers. The network is trained only according to the input-output data of the system. The weights of connections in this network, represents the coefficients of the transfer function. For systems with linear behavior the method of least square error represents the best linear model of the system. However, for nonlinear systems, such as some subsystems in power plants boilers LSE does not represent the best linear approximation of the system, necessarily. In this paper a new linear modeling method is presented and applied to some subsystems in a power plant boiler. Comparison between the transfer function obtained in this way and by least square error method,shows that the neural network method gives better linear models for these nonlinear systems

Life Cycle Analysis of a Geothermal Heatpump Installation and Comparison with a Conventional Fuel Boiler System in a Nursery School in Galicia (Spain

Directory of Open Access Journals (Sweden)

Castro M.

2012-10-01

Full Text Available Within the work lines in sustainable energy field of the EnergyLab Technology Centre (Vigo, Spain, associated with the technologies that are under investigation by this centre, it is developed a study about the Life Cycle Analysis (hereinafter, LCA over a geothermal heatpump (hereafter, GSHP installation in a nursery school in the province of Pontevedra (Galicia, Spain, and its comparison with the fuel boiler system prior to GHP. Thus, with the use of computer tools and following specific rules about the calculation of LCA, assessing the environmental impact of each system, and perform the appropriate comparison in order to quantify the savings emissions and the improvement in sustainability related to the replacement of diesel boiler system by the GSHP system.

Exergy analysis and evolutionary optimization of boiler blowdown heat recovery in steam power plants

International Nuclear Information System (INIS)

Vandani, Amin Mohammadi Khoshkar; Bidi, Mokhtar; Ahmadi, Fatemeh

2015-01-01

Highlights: • Heat recovery of boiler blow downed water using a flash tank is modeled. • Exergy destruction of each component is calculated. • Exergy efficiency of the whole system is optimized using GA and PSO algorithms. • Utilizing the flash tank increases the net power and efficiency of the system. - Abstract: In this study, energy and exergy analyses of boiler blowdown heat recovery are performed. To evaluate the effect of heat recovery on the system performance, a steam power plant in Iran is selected and the results of implementation of heat recovery system on the power plant are investigated. Also two different optimization algorithms including GA and PSO are established to increase the plant efficiency. The decision variables are extraction pressure from steam turbine and temperature and pressure of boiler outlet stream. The results indicate that using blowdown recovery technique, the net generated power increases 0.72%. Also energy and exergy efficiency of the system increase by 0.23 and 0.22, respectively. The optimization results show that temperature and pressure of boiler outlet stream have a higher effect on the exergy efficiency of the system in respect to the other decision variables. Using optimization methods, exergy efficiency of the system reaches to 30.66% which shows a 1.86% augmentation with regard to the situation when a flash tank is implemented.

CCD camera eases the control of a soda recovery boiler; CCD-kamera helpottaa soodakattilan valvontaa

Energy Technology Data Exchange (ETDEWEB)

Kinnunen, L.

2001-07-01

Fortum Technology has developed a CCD firebox camera, based on semiconductor technology, enduring hard conditions of soda recovery boiler longer than traditional cameras. The firebox camera air- cooled and the same air is pressed over the main lens so it remains clean despite of the alkaline liquor splashing around in the boiler. The image of the boiler is transferred through the main lens, image transfer lens and a special filter, mounted inside the camera tube, into the CCD camera. The first CCD camera system has been in use since 1999 in Sunila pulp mill in Kotka, owned by Myllykoski Oy and Enso Oyj. The mill has two medium-sized soda recovery boilers. The amount of black liquor, formed daily, is about 2000 tons DS, which is more than enough for the heat generation. Even electric power generation exceeds sometimes the demand, so the surplus power can be sold out. Black liquor is sprayed inside the soda recovery boiler with high pressure. The liquor form droplets in the boiler, the temperature of which is over 1000 deg C. A full-hot pile is formed at the bottom of the boiler after burning. The size and shape of the pile effect on the efficiency and the emissions of the boiler. The camera has operated well.

EFFICIENCY OF MULTI-MODULE SOLAR COLLECTORS AS A PREFIX TO A BOILER

Directory of Open Access Journals (Sweden)

Denysova A.E.

2014-12-01

Full Text Available Influencing factors on thermal and economic efficiency of the combined of heat supply installation are established. Constructive circuits of solar heat supply "prefix" interaction with boiler installation are worked out. Mathematical models of heat exchange processes in elements of combined heat supply system with the account solar engineering characteristics are developed. The techniques of analysis of efficiency of multi-modular system of solar collectors with compulsory circulation for water heating boiler allowing calculating of efficiency factor; heat removal factor and heat transfer factor with the account of construction and operation conditions of alternative heat supply system are presented.

Innovative coupling of cogeneration units with fire tube boilers: thermo-fluid dynamics of the fire tubes

Science.gov (United States)

Cioccolanti, L.; Arteconi, A.; Bartolini, C. M.; Polonara, F.

2017-11-01

Nowadays the thermal energy demand in the industrial sector is usually satisfied by means of fire tube boilers while electricity is supplied from the grid. Alternatively cogeneration units could be adopted for thermal and electrical energy self-production, whilst installing boilers only as back-up units. However, even when cogeneration is profitable, it is not widespread because industries are usually unwilling to accept cogeneration plants for reliability and high investment costs issues. In this work a system aimed at overcoming the above mentioned market difficulties is proposed. It consists of an innovative coupling of a combined heat and power unit with a modified fire tube boiler. In particular, a CFD analysis was carried out by the authors in order to address the most critical aspects related with the coupling of the two systems. More precisely, the following aspects were evaluated in detail: (i) pressure losses of the exhausts going from the prime mover to the boiler due to the sudden cross-section area variations; (ii) thermal power recoverable from the exhausts in the tubes of the boiler; (iii) dependence of the system on the final users’ specification.

46 CFR 115.812 - Pressure vessels and boilers.

Science.gov (United States)

2010-10-01

... 46 Shipping 4 2010-10-01 2010-10-01 false Pressure vessels and boilers. 115.812 Section 115.812... CERTIFICATION Material Inspections § 115.812 Pressure vessels and boilers. (a) Pressure vessels must be tested... testing requirements for boilers are contained in § 61.05 in subchapter F of this chapter. [CGD 85-080, 61...

Stationary Engineers Apprenticeship. Related Training Modules. 12.1-12.9. Boilers.

Science.gov (United States)

Lane Community Coll., Eugene, OR.

This learning module, one in a series of 20 related training modules for apprentice stationary engineers, deals with boilers. Addressed in the individual instructional packages included in the module are the following topics: firetube and watertube boilers; boiler construction; procedures for operating and cleaning boilers; and boiler fittings,…

Oxy-Combustion Boiler Material Development

Energy Technology Data Exchange (ETDEWEB)

Gagliano, Michael; Seltzer, Andrew; Agarwal, Hans; Robertson, Archie; Wang, Lun

2012-01-31

Under U.S. Department of Energy Cooperative Agreement No. DE-NT0005262 Foster Wheeler North America Corp conducted a laboratory test program to determine the effect of oxy-combustion on boiler tube corrosion. In this program, CFD modeling was used to predict the gas compositions that will exist throughout and along the walls of air-fired and oxy-fired boilers operating with low to high sulfur coals. Test coupons of boiler tube materials were coated with deposits representative of those coals and exposed to the CFD predicted flue gases for up to 1000 hours. The tests were conducted in electric tube furnaces using oxy-combustion and air-fired flue gases synthesized from pressurized cylinders. Following exposure, the test coupons were evaluated to determine the total metal wastage experienced under air and oxy-combustions conditions and materials recommendations were made. Similar to air-fired operation, oxy-combustion corrosion rates were found to vary with the boiler material, test temperature, deposit composition, and gas composition. Despite this, comparison of air-fired and oxy-fired corrosion rates showed that oxy-firing rates were, for the most part, similar to, if not lower than those of air-firing; this finding applied to the seven furnace waterwall materials (wrought and weld overlay) and the ten superheater/reheater materials (wrought and weld overlay) that were tested. The results of the laboratory oxy-combustion tests, which are based on a maximum bulk flue gas SO2 level of 3200 ppmv (wet) / 4050 ppmv (dry), suggest that, from a corrosion standpoint, the materials used in conventional subcritical and supercritical, air-fired boilers should also be suitable for oxy-combustion retrofits. Although the laboratory test results are encouraging, they are only the first step of a material evaluation process and it is recommended that follow-on corrosion tests be conducted in coal-fired boilers operating under oxy-combustion to provide longer term (one to two year

Oxy-Combustion Boiler Material Development

Energy Technology Data Exchange (ETDEWEB)

Michael Gagliano; Andrew Seltzer; Hans Agarwal; Archie Robertson; Lun Wang

2012-01-31

Under U.S. Department of Energy Cooperative Agreement No. DE-NT0005262 Foster Wheeler North America Corp conducted a laboratory test program to determine the effect of oxy-combustion on boiler tube corrosion. In this program, CFD modeling was used to predict the gas compositions that will exist throughout and along the walls of air-fired and oxy-fired boilers operating with low to high sulfur coals. Test coupons of boiler tube materials were coated with deposits representative of those coals and exposed to the CFD predicted flue gases for up to 1000 hours. The tests were conducted in electric tube furnaces using oxy-combustion and air-fired flue gases synthesized from pressurized cylinders. Following exposure, the test coupons were evaluated to determine the total metal wastage experienced under air and oxy-combustions conditions and materials recommendations were made. Similar to air-fired operation, oxy-combustion corrosion rates were found to vary with the boiler material, test temperature, deposit composition, and gas composition. Despite this, comparison of air-fired and oxy-fired corrosion rates showed that oxy-firing rates were, for the most part, similar to, if not lower than those of air-firing; this finding applied to the seven furnace waterwall materials (wrought and weld overlay) and the ten superheater/reheater materials (wrought and weld overlay) that were tested. The results of the laboratory oxy-combustion tests, which are based on a maximum bulk flue gas SO{sub 2} level of 3200 ppmv (wet) / 4050 ppmv (dry), suggest that, from a corrosion standpoint, the materials used in conventional subcritical and supercritical, air-fired boilers should also be suitable for oxy-combustion retrofits. Although the laboratory test results are encouraging, they are only the first step of a material evaluation process and it is recommended that follow-on corrosion tests be conducted in coal-fired boilers operating under oxy-combustion to provide longer term (one to

Selecting Actuator Configuration for a Benson Boiler

DEFF Research Database (Denmark)

Kragelund, Martin Nygaard; Leth, John-Josef; Wisniewski, Rafal

2009-01-01

with particular focus on a boiler in a power plant operated by DONG Energy - a Danish energy supplier. The problem has been reformulated using mathematic notions from economics. The selection of actuator configuration has been limited to the fuel system which in the considered plant consists of three different...

Cofiring of biofuels in coal fired boilers: Results of case study analysis

Energy Technology Data Exchange (ETDEWEB)

Tillman, D.A. [Ebasco Environmental, Sacramento, CA (United States); Hughes, E. [Electric Power Research Institute, Palo Alto, CA (United States); Gold, B.A. [TVA, Chattanooga, TN (United States)

1993-12-31

Ebasco Environmental and Reaction Engineering, under contract to EPRI, performed a case study analysis of cofiring biomass in coal-fired boilers of the Tennessee Valley Authority (TVA). The study was also sponsored by DOE. This analysis included evaluating wood fuel receiving, preparation, and combustion in pulverized coal (PC) boilers and cyclone furnaces and an assessment of converting wood into pyrolysis oil or low Btu gas for use in a new combined cycle combustion turbine (CCCT) installation. Cofiring wood in existing coal-fired boilers has the most immediate potential for increasing the utilization of biofuels in electricity generation. Cofiring biofuels with coal can potentially generate significant benefits for utilities including: (1) reducing emissions of SO{sub 2} and NO{sub x}; (2) reducing the net emissions of CO{sub 2}; (3) potentially reducing the fuel cost to the utility depending upon local conditions and considering biomass is potentially exempt from the proposed Btu tax and may get a 1.5 cent/kWh credit for energy generated by wood combustion; (4) supporting local industrial forest industry; and (5) providing a long term market for the development of a biofuel supply and delivery industry. Potential benefits are reviewed in the context of cofiring biofuel at a rate of 15% heat input to the boiler, and compares this cofiring strategy and others previously tested or developed by other utilities. Other issues discussed include: (1) wood fuel specifications as a function of firing method; (2) wood fuel receiving and preparation system requirements; (3) combustion system requirements for cofiring biofuels with coal; (4) combustion impacts of firing biofuels with coal; (5) system engineering issues; (6) the economics of cofiring biofuel with coal. The Allen, TN 330 MW(e) cyclone boiler and Kingston, TN 135 MW(e) Boiler {number_sign}1, a tangentially fired PC unit, case studies are then summarized in the paper, highlighting the cofiring opportunities.

New materials for boilers in USC power plants

International Nuclear Information System (INIS)

Hong, Sung Ho; Hong, Seok Joo

2003-01-01

The efficiency of boiler in fossil power plants is a strong function of steam temperature and pressure. Thus, the main technology of increasing boiler efficiency is the development of stronger high temperature materials, capable of operating under high stresses at ever increasing temperature. This paper will presents the new material relating to boiler of USC power plant

3rd symposium on high-efficiency boiler technology: potential, performance, shortcomings of natural gas fuelled high-efficiency boilers

International Nuclear Information System (INIS)

1993-01-01

The brochure contains abstracts of the papers presented at the symposium. The potential, performance and marketing problems of natural gas high-efficiency boiler systems are outlined, and new ideas are presented for gas utilities, producers of appliances, fitters, and chimneysweeps. 13 papers are available as separate regards in this database. (HW) [de

Thermomechanical finite element analysis of hot water boiler structure

Directory of Open Access Journals (Sweden)

Živković Dragoljub S.

2012-01-01

Full Text Available The paper presents an application of the Finite Elements Method for stress and strain analysis of the hot water boiler structure. The aim of the research was to investigate the influence of the boiler scale on the thermal stresses and strains of the structure of hot water boilers. Results show that maximum thermal stresses appear in the zone of the pipe carrying wall of the first reversing chamber. This indicates that the most critical part of the boiler are weld spots of the smoke pipes and pipe carrying plate, which in the case of significant scale deposits can lead to cracks in the welds and water leakage from the boiler. The nonlinear effects were taken into account by defining the bilinear isotropic hardening model for all boiler elements. Temperature dependency was defined for all relevant material properties, i. e. isotropic coefficient of thermal expansion, Young’s modulus, and isotropic thermal conductivity. The verification of the FEA model was performed by comparing the measured deformations of the hot water boiler with the simulation results. As a reference object, a Viessmann - Vitomax 200 HW boiler was used, with the installed power of 18.2 MW. CAD modeling was done within the Autodesk Inventor, and stress and strain analysis was performed in the ANSYS Software.

Assessment of the candidate markets for liquid boiler fuels

Energy Technology Data Exchange (ETDEWEB)

None

1979-12-01

Liquid fuels can be produced from coal in a number of indirect and direct liquefaction processes. While indirect coal liquefaction has been proved commercially outside the United States, most attention in this country has focused on the direct liquefaction processes, which include the processes under examination in this report; namely, the Exxon Donor Solvent (EDS), the H-Coal, and the Solvent Refined Coal (SRC) II processes. The objectives of the study were to: compare the boiler fuels of direct coal liquefaction with residual fuel oil (No. 6 fuel oil) including physical characteristics and environmental hazards, such as carcinogenic characteristics and toxic hazard characteristics; determine whether a boiler fuel market would exist for the coal liquefaction products given their physical characteristics and potential environmental hazards; determine the advantages of utilizing methanol as a boiler fuel on a continuous basis in commercial boilers utilizing existing technology; identify the potential regional candidate markets for direct coal liquefaction products as liquid boiler fuels; determine the distributing and handling costs associated with marketing coal liquefaction products as liquid boiler fuels; determine the current regulatory issues associated with the marketing of coal liquefaction products as boiler fuels; and determine and evaluate other institutional issues associated with the marketing of direct coal liquefaction products as boiler fuels.

Behavioral study solar boilers 1994. Summary. Part 2 (households)

International Nuclear Information System (INIS)

Visser, J.M.

1995-04-01

The aim of the Dutch national solar boiler campaign of NOVEM and Holland Solar is to realize the installation of 300,000 solar boilers in the Netherlands in the year 2010. In 1995 10,000 boilers were installed. More knowledge of the decision making process and the backgrounds and motives of (potential) buyers is required. From September 1994 to March 1995 a survey has been carried out of the decision making processes in households and housing corporations. The most important results, conclusions and recommendations of the survey are summarized in this report. The parameters that can influence the decision whether to purchase a solar boiler or not are knowledge about the solar boiler, the attitude towards the solar boiler and towards the use of energy and the environment, risk perception, social aspects, information retrieval behavior, constraints, and socio-economic aspects. 44 tabs

46 CFR 109.555 - Propulsion boilers.

Science.gov (United States)

2010-10-01

... 46 Shipping 4 2010-10-01 2010-10-01 false Propulsion boilers. 109.555 Section 109.555 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) A-MOBILE OFFSHORE DRILLING UNITS OPERATIONS Miscellaneous § 109.555 Propulsion boilers. The master or person in charge and the engineer in charge shall...

Mathematical modeling and experimental study of biomass combustion in a thermal 108 MW grate-fired boiler

DEFF Research Database (Denmark)

Yin, Chungen; Rosendahl, Lasse; Kær, Søren K.

2008-01-01

Grate boilers are widely used to fire biomass for heat and power production. However grate-firing systems are often reported to have relatively high un-burnout, low efficiency and high emissions, and need to be optimized and modernized. This paper presents the efforts towards a reliable baseline...... computational fluid dynamics (CFD) model for an industrial biomass-fired grate boiler, which can be used for diagnosis and optimization of the grate boiler as well as design of new grate boilers. First, based on the design conditions, a thorough sensitivity analysis is done to evaluate the relative importance...... of different factors in CFD analysis of the grate boiler. In a late stage, a two-day measuring campaign is carried out to measure the gas temperatures and gas concentrations in the boiler using a fiber optic probe connected to a Fourier transform infrared (FTIR) spectrometer. A baseline model is then defined...

Basics about online boiler cleaning according to the Schwandorf principle; Grundlagen zur Online-Kesselreinigung nach dem Schwandorfer Prinzip

Energy Technology Data Exchange (ETDEWEB)

Krueger, Joerg [VWT Ing.-Buero, Schwandorf (Germany); Krueger, Sascha [IBK-Verfahrenstechnik, Bad Berka (Germany)

2013-10-01

In the Schwandorf waste-to-energy (WtE) plant more than ten years ago a wet online boiler cleaning system was developed which has the capability to clean the radiation passes of (WtE-, biomass- and refuse derived fuel (RDF)) boilers without damaging the boiler. During the development it was recognised that the method of atomising the washing agent (water) is highly influencing the effectiveness of cleaning by securing parts of the boiler (membrane walls). (orig.)

A study by simulation of dynamic instability in boilers using the NUMEL/DYMEL suite of programmes

International Nuclear Information System (INIS)

Jeffries, T.O.

1985-01-01

Tube-to-tube instability in a once through sodium heated boiler has been studied using the finite difference model developed by the CEGB and embodied in the NUMEL and DYMEL compute codes. The method used was to simulate the boiler and then carry out frequency response tests, as one would on a real boiler. The advantages of using the simulation model compared with using the real system are the ease with which experiments may be performed and the ease of access to a wide range of parameters which could only be obtained approximately, if at all, from a real boiler. The advantage is that validation of the model is only approximate though in the case of sodium heated boilers, conditions are similar to those in electrically heated rigs used for validation. The study led to an understanding of how such a boiler should be operated to avoid tube-to-tube instability and with the detailed temperature profiles available from NUMEL it was possible to develop existing theory to predict boiler transfer functions similar to those observed in the frequency response tests. (author)

Evaluation of iron aluminide weld overlays for erosion - corrosion resistant boiler tube coatings in low NO{sub x} boilers

Energy Technology Data Exchange (ETDEWEB)

DuPont, J.N.; Banovic, S.W.; Marder, A.R. [Lehigh Univ., Bethlehem, PA (United States)

1996-08-01

Low NOx burners are being installed in many fossil fired power plants in order to comply with new Clean Air Regulations. Due to the operating characteristics of these burners, boiler tube sulfidation corrosion is often enhanced and premature tube failures can occur. Failures due to oxidation and solid particle erosion are also a concern. A program was initiated in early 1996 to evaluate the use of iron aluminide weld overlays for erosion/corrosion protection of boiler tubes in Low NOx boilers. Composite iron/aluminum wires will be used with the Gas Metal Arc Welding (GMAW) process to prepare overlays on boiler tubes steels with aluminum contents from 8 to 16wt%. The weldability of the composite wires will be evaluated as a function of chemical composition and welding parameters. The effect of overlay composition on corrosion (oxidation and sulfidation) and solid particle erosion will also be evaluated. The laboratory studies will be complemented by field exposures of both iron aluminide weld overlays and co-extruded tubing under actual boiler conditions.

Chemical cleaning of UK AGR boilers

International Nuclear Information System (INIS)

Rudge, A.; Turner, P.; Ghosh, S.; Clary, W.; Tice, D.R.

2002-01-01

For a number of years, the waterside pressure drops across the advanced gas-cooled reactor (AGR) pod boilers have been increasing. The pressure drop increases have accelerated with time, which is the converse behaviour to that expected for rippled magnetite formation (rapid initial increase slowing down with time). Nonetheless, magnetite deposition remains the most likely cause for the increasing boiler resistances. A number of potential countermeasures have been considered in response to the boiler pressure drop increases. However, there was no detectable reduction in the rate of pressure drop increase. Chemical cleaning was therefore considered and a project to substantiate and then implement chemical cleaning was initiated. (authors)

Control Properties of Bottom Fired Marine Boilers

DEFF Research Database (Denmark)

Solberg, Brian; Andersen, Palle; Karstensen, Claus M. S.

2007-01-01

This paper focuses on model analysis of a dynamic model of a bottom fired one-pass smoke tube boiler. Linearized versions of the model are analyzed and show large variations in system gains at steady state as function of load whereas gain variations near the desired bandwidth are small. An analys...

Thermal–hydraulic calculation and analysis of a 600 MW supercritical circulating fluidized bed boiler with annular furnace

International Nuclear Information System (INIS)

Wang, Long; Yang, Dong; Shen, Zhi; Mao, Kaiyuan; Long, Jun

2016-01-01

Highlights: • Non-linear model of supercritical CFB boiler with annular furnace is developed. • Many empirical correlations are used to solve the model. • The thermal–hydraulic characteristics of boiler are analyzed. • The results show that the design of the annular furnace is reasonable. - Abstract: The development of supercritical Circulating Fluidized Bed (CFB) boiler has great economic and environmental value. An entirely new annular furnace structure with outer and inner ring sidewalls for supercritical CFB boiler has been put forward by Institute of Engineering Thermophysics (IET), Chinese Academy of Sciences and Dongfang Boiler Group Co., Ltd. (DBC). Its outer and inner ring furnace structure makes more water walls arranged and reduces furnace height availably. In addition, compared with other additional evaporating heating surface structures such as mid-partition and water-cooled panels, the integrative structure can effectively avoid the bed-inventory overturn and improve the penetrability of secondary air. The conditions of the 600 MW supercritical CFB boiler including capability, pressure and mass flux are harsh. In order to insure the safety of boiler operation, it is very necessary to analyze the thermal–hydraulic characteristics of water-wall system. The water-wall system with complicated pipe arrangement is regarded as a network consisting of series-parallel circuits, pressure nodes and linking circuits, which represent vertical water-wall tubes, different headers and linking tubes, respectively. Based on the mass, momentum and energy conservation, a mathematical model is built, which consists of some simultaneous nonlinear equations. The mass flux in circuits, pressure drop between headers, outer vapor temperature of water-wall system and metal temperature data of tubes at the boiler maximum continuous rating (BMCR), 75% BMCR and 30% BMCR loads are obtained by solving the mathematical model. The results show that the vertical water

10 CFR 431.82 - Definitions concerning commercial packaged boilers.

Science.gov (United States)

2010-01-01

... gases. Manufacturer of a commercial packaged boiler means any person who manufactures, produces... 10 Energy 3 2010-01-01 2010-01-01 false Definitions concerning commercial packaged boilers. 431.82... COMMERCIAL AND INDUSTRIAL EQUIPMENT Commercial Packaged Boilers § 431.82 Definitions concerning commercial...

FY 1999 report on the potential survey of the environmentally friendly type coal utilization system. Potential survey of the spread of high efficiency coal boiler; 1999 nendo kankyo chowa gata sekitan system kanosei chosa. Kokoritsu sekitan boira fukyu kanosei chosa

Energy Technology Data Exchange (ETDEWEB)

NONE

2000-03-01

For the purpose of reducing the coal consumption amount and reducing the emission amount of environmental pollutants, study of small stoker boilers in China was made in terms of sampling of the data on changes in boiler efficiency caused by combustion conditions and how to improve efficiency. As objects of survey, one boiler use plant in Beijing city and two in Taiyuan city, Shanxi province, were selected to make site survey on the state of installation and operational management of coal boiler. As a result of the actual measurement of boiler efficiency at the plants, the boiler efficiency was the maximum, about 76%, in Beijing city and the minimum, about 51%, in Taiyuan city. In China, the number of boiler with the Beijing city level was extremely small, and most of the boilers were the same as the Taiyuan city level. As a result of studying how to improve efficiency based on the survey results, the following were cited as the main measures for improvement: selection of coal by boiler type and supply of the secondary air, strengthening of the combustion management by controlling furnace pressure and air amount, etc. For the selection of coal, it is necessary to set up a system to be supported by the whole country or the whole department. (NEDO)

Analisis Safety System dan Manajemen Risiko pada Steam Boiler PLTU di Unit 5 Pembangkitan Paiton, PT. YTL

Directory of Open Access Journals (Sweden)

Luluk Kristianingsih

2013-09-01

Full Text Available Pembangkit listrik tenaga uap (PLTU merupakan pembangkit listrik yang banyak digunakan di Indonesia. Salah satu bagian dari sistem PLTU yang memiliki risiko bahaya tinggi adalah boiler, oleh karena itu diperlukan adanya analisis bahaya dan safety system sebagai langkah pencegahan bahaya pada boiler. Analisis bahaya dalam penelitian ini dilakukan menggunakan metode HAZOP. Node yang dipakai adalah economizer, steam drum, superheater, dan reheater yang merupakan komponen utama penyusun boiler. Guide word dan deviasi ditentukan berdasarkan control chart yang dibentuk oleh data proses masing-masing komponen selama bulan Maret 2013. Estimasi likelihood dilakukan berdasarkan data maintenance dari work order PT YTL selama 5 tahun, sedangkan estimasi consequences dilakukan berdasarkan kriteria risiko yang ditimbulkan serta berdasarkan control chart. Hasil perkalian likelihood dan consequences dengan risk matrix menghasilkan kriteria risiko dari komponen. Berdasarkan hasil analisis, diperoleh hasil bahwa komponen yang memiliki risiko bahaya paling besar adalah level transmitter steam drum dengan deviasi berupa less level, yaitu dengan kriteria likelihood adalah A dan consequences 4, sehingga risiko bernilai extreme. Selain itu, risiko extreme juga terdapat pada pressure transmitter outlet superheater, dengan likelihood B dan consequences 4. Untuk menurunkan risiko, maka dilakukan perawatan dan kalibrasi secara rutin, serta penambahan redundant transmitter. Bahaya paling besar pada seluruh node adalah adanya kebakaran. Oleh karena itu, dilakukan analisis emergency response plan untuk kebakaran yang mencakup peta evakuasi, tugas dan tanggungjawab tiap personel, langkah pencegahan, serta langkah penanganan.

Hydronic Heating Retrofits for Low-Rise Multifamily Buildings: Boiler Control Replacement and Monitoring

Energy Technology Data Exchange (ETDEWEB)

Dentz, J.; Henderson, H.; Varshney, K.

2014-09-01

The ARIES Collaborative, a U.S. Department of Energy Building America research team, partnered with NeighborWorks America affiliate Homeowners' Rehab Inc. (HRI) of Cambridge, Massachusetts, to study improvements to the central hydronic heating system in one of the nonprofit's housing developments. The heating controls in the three-building, 42-unit Columbia Cambridge Alliance for Spanish Tenants housing development were upgraded. Fuel use in the development was excessive compared to similar properties. A poorly insulated thermal envelope contributed to high energy bills, but adding wall insulation was not cost-effective or practical. The more cost-effective option was improving heating system efficiency. Efficient operation of the heating system faced several obstacles, including inflexible boiler controls and failed thermostatic radiator valves. Boiler controls were replaced with systems that offer temperature setbacks and one that controls heat based on apartment temperature in addition to outdoor temperature. Utility bill analysis shows that post-retrofit weather-normalized heating energy use was reduced by 10%-31% (average of 19%). Indoor temperature cutoff reduced boiler runtime (and therefore heating fuel consumption) by 28% in the one building in which it was implemented. Nearly all savings were obtained during night which had a lower indoor temperature cut off (68 degrees F) than day (73 degrees F). This implies that the outdoor reset curve was appropriately adjusted for this building for daytime operation. Nighttime setback of heating system supply water temperature had no discernable impact on boiler runtime or gas bills.

Boiling process modelling peculiarities analysis of the vacuum boiler

Science.gov (United States)

Slobodina, E. N.; Mikhailov, A. G.

2017-06-01

The analysis of the low and medium powered boiler equipment development was carried out, boiler units possible development directions with the purpose of energy efficiency improvement were identified. Engineering studies for the vacuum boilers applying are represented. Vacuum boiler heat-exchange processes where boiling water is the working body are considered. Heat-exchange intensification method under boiling at the maximum heat- transfer coefficient is examined. As a result of the conducted calculation studies, heat-transfer coefficients variation curves depending on the pressure, calculated through the analytical and numerical methodologies were obtained. The conclusion about the possibility of numerical computing method application through RPI ANSYS CFX for the boiling process description in boiler vacuum volume was given.

Evaluation of trigeneration system using microturbine, ammonia-water absorption chiller, and a heat recovery boiler

Energy Technology Data Exchange (ETDEWEB)

Preter, Felipe C.; Rocha, Marcelo S.; Simoes-Moreira, Jose Roberto [SISEA - Alternative Energy Systems Lab. Dept. of Mechanical Engineering. University of Sao Paulo (EP/USP), SP (Brazil)], e-mails: felipe.preter@poli.usp.br, msrocha@poli.usp.br, jrsimoes@usp.br; Andreos, Ronaldo [COMGAS - Companhia de Gas de Sao Paulo, SP (Brazil)], e-mail: randreos@comgas.com.br

2010-07-01

In this work, a CCHP or tri generation system has been projected, mounted, and tested in laboratory, combining a microturbine for power generation, a heat recovery boiler for hot water production, and an ammonia water absorption chiller for chilled water production. The project was motivated by the large practical applications of this kind of energy recovery system in commerce, and industry, and, in general, more than 85% of the energy source is used as power, hot water, and cold water. In the first part, the trigeneration system theoretical model is detailed, and in the second part, experimental results are presented for different operation conditions. (author)

The behavior of ash species in suspension fired biomass boilers

DEFF Research Database (Denmark)

Jensen, Peter Arendt

While fluid bed and grate fired boilers initially was the choice of boilers used for power production from both wood and herbaceous biomass, in recent years suspension fired boilers have been increasingly used for biomass based power production. In Denmark several large pulverized fuel boilers have...... been converted from coal to biomass combustion in the last 15 years. This have included co-firing of coal and straw, up to 100% firing of wood or straw andthe use of coal ash as an additive to remedy problems with wood firing. In parallel to the commercialization of the pulverized biomass firing...... technology a long range of research studies have been conducted, to improve our understanding of the influence and behavior of biomass ash species in suspension fired boilers. The fuel ash plays a key role with respect tooptimal boiler operation and influences phenomena’s as boiler chamber deposit formation...

Technical-and-Economic Efficiency of Draft Enriched with Oxygen in Small-Capacity Heating Boilers

Directory of Open Access Journals (Sweden)

P. Ratnikov

2013-01-01

Full Text Available Data on complex experimental and theoretical investigations pertaining to efficiency of oxygen-enriched draft in the small-capacity heating boilers as exemplified by the plant HEIZA (HW-S-10/K have been presented in the paper. The paper provides a calculation model of heating processes in heat generator burner (as exemplified by HEIZA plant. Simulation of heating processes in the operational zone has been executed in paper. The experimental data have proved model adequacy. The calculation scheme of the plant will be used in future for determination of power and ecological efficiency of draft enrichment with oxygen.

MEMS-Based Boiler Operation from Low Temperature Heat Transfer and Thermal Scavenging

Directory of Open Access Journals (Sweden)

Leland Weiss

2012-04-01

Full Text Available Increasing world-wide energy use and growing population growth presents a critical need for enhanced energy efficiency and sustainability. One method to address this issue is via waste heat scavenging. In this approach, thermal energy that is normally expelled to the environment is transferred to a secondary device to produce useful power output. This paper investigates a novel MEMS-based boiler designed to operate as part of a small-scale energy scavenging system. For the first time, fabrication and operation of the boiler is presented. Boiler operation is based on capillary action that drives working fluid from surrounding reservoirs across a heated surface. Pressure is generated as working fluid transitions from liquid to vapor in an integrated steamdome. In a full system application, the steam can be made available to other MEMS-based devices to drive final power output. Capillary channels are formed from silicon substrates with 100 µm widths. Varying depths are studied that range from 57 to 170 µm. Operation of the boiler shows increasing flow-rates with increasing capillary channel depths. Maximum fluid mass transfer rates are 12.26 mg/s from 170 µm channels, an increase of 28% over 57 µm channel devices. Maximum pressures achieved during operation are 229 Pa.

Steam generators and waste heat boilers for process and plant engineers

CERN Document Server

Ganapathy, V

2014-01-01

Incorporates Worked-Out Real-World ProblemsSteam Generators and Waste Heat Boilers: For Process and Plant Engineers focuses on the thermal design and performance aspects of steam generators, HRSGs and fire tube, water tube waste heat boilers including air heaters, and condensing economizers. Over 120 real-life problems are fully worked out which will help plant engineers in evaluating new boilers or making modifications to existing boiler components without assistance from boiler suppliers. The book examines recent trends and developments in boiler design and technology and presents novel idea

Ultrasonic boiler inspection and economic analysis guidelines

International Nuclear Information System (INIS)

Anon.

1987-01-01

Boiler tube failures cause approximately 6% availability loss of large fossil-fired power generating plants. This loss can be reduced by systematic approaches using ultrasonic examination and root cause failure analysis methods. Two projects sponsored by EPRI have provided utility engineers with guidelines for performing ultrasonic examinations and with details on 22 types of tube failure mechanisms. A manual has been published that provides descriptions of typical locations, superficial appearances, damage mechanisms, metallurgy, microstructural changes, likely root causes, and potential corrective actions. Application of the principles in the manual is being demonstrated in an EPRI-funded project at 10 electric utilities over the next two years. Guidelines have been published that prescribe the activities necessary for ultrasonic examinations of boiler tubes. Eight essential elements of a boiler examination should be performed to assure that possible economic benefits are obtained. Work was supported by EPRI under RP 1890 and RP 1865. A software package has been developed for effectively planning inspections for wall thinning in fossil-fired boiler tubing. The software assists in minimizing costs associated with maintenance, such as inspection and repair, while the life of the boiler is maximized

Up-date on cyclone combustion and cyclone boilers

Energy Technology Data Exchange (ETDEWEB)

Carmo, Felipe Alfaia do; Nogueira, Manoel Fernandes Martins; Rocha, Rodrigo Carnera Castro da; Gazel, Hussein Felix; Martins, Diego Henrique dos Reis [Universidade Federal do Para (UFPA), Belem, PA (Brazil). Campus Universitario Jose da Silveira Netto], E-mails: mfmn@ufpa.br, mfmn@ufpa.br

2010-07-01

The boiler concept has been around for more than 70 years, and there are many types available. Boilers provide steam or hot water for industrial and commercial use. The Federal University of Para (UFPA) through the research group EBMA (Energy,Biomass and Environment) has been developing cyclonic furnace with a water wall, a boiler, aiming to use regional timbers (sawdust) and agro-industries residues as fuel to produce steam to be used in industrial processes as well as in power generation,. The use of cyclonic combustion for burning waste instead of burning in a fixed bed is mainly due to two factors efficiency improvement causing a more compact boiler and less risk of explosion, since their process does not generate an accumulation of volatile. Present state-of-art for commercial cyclone boilers has as set up a cyclone combustor with two combustion chambers, in fluid communication, where there ducts for supplying air and fuel directly into the first chamber and for forming a cyclonic flow pattern and a heat exchanger surrounding the second chamber for keeping low combustion temperature in both chambers. This paper shows the results of a literature review about design, construction and operation of cyclonic boilers using solid, liquid or gaseous fuel. This information has been used for the design of a cyclone boiler to be constructed at UFPA for research purposes and its basic concept is presented at the end of this article. (author)

Prospects for development of heat supply systems in high-rise districts

Science.gov (United States)

Zhila, Viktor; Solovyeva, Elena

2018-03-01

The article analyzes the main advantages and disadvantages of centralized and decentralized heat supply systems in high-rise districts. The main schemes of centralized heat supply systems are considered. They include centralized heat supply from boiler houses, centralized heat supply from autonomous heat sources, heat supply from roof boiler houses and door-to-door heating supply. For each of these variant, the gas distribution systems are considered and analyzed. These systems vary depending on the heat source location. For each of these systems, technical and economic indicators are taken into account, the analysis of which allows choosing the best option for districts where high-rise buildings predominate.

NOx Control Options and Integration for US Coal Fired Boilers

Energy Technology Data Exchange (ETDEWEB)

Mike Bockelie; Kevin Davis; Temi Linjewile; Connie Senior; Eric Eddings; Kevin Whitty; Larry Baxter; Calvin Bartholomew; William Hecker; Stan Harding; Robert Hurt

2003-12-31

This is the fourteenth Quarterly Technical Report for DOE Cooperative Agreement No: DEFC26-00NT40753. The goal of the project is to develop cost effective analysis tools and techniques for demonstrating and evaluating low NOx control strategies and their possible impact on boiler performance for boilers firing US coals. The Electric Power Research Institute (EPRI) is providing co-funding for this program. Using the initial CFD baseline modeling of the Gavin Station and the plant corrosion maps, six boiler locations for the corrosion probes were identified and access ports have been installed. Preliminary corrosion data obtained appear consistent and believable. In situ, spectroscopic experiments at BYU reported in part last quarter were completed. New reactor tubes have been made for BYU's CCR that allow for testing smaller amounts of catalyst and thus increasing space velocity; monolith catalysts have been cut and a small reactor that can accommodate these pieces for testing is in its final stages of construction. A poisoning study on Ca-poisoned catalysts was begun this quarter. A possible site for a biomass co-firing test of the slipstream reactor was visited this quarter. The slipstream reactor at Rockport required repair and refurbishment, and will be re-started in the next quarter. This report describes the final results of an experimental project at Brown University on the fundamentals of ammonia / fly ash interactions with relevance to the operation of advanced NOx control technologies such as selective catalytic reduction. The Brown task focused on the measurement of ammonia adsorption isotherms on commercial fly ash samples subjected to a variety of treatments and on the chemistry of dry and semi-dry ammonia removal processes.

Increase of Ecological Safety, Reliability and Efficiency of Coal-Fired Boilers

Directory of Open Access Journals (Sweden)

Volkov E.P.

2017-04-01

Full Text Available The changes of environmental legislation of the Russian Federation will lead to a drastic increase of the ecological payments for environmental pollution in excess of technological standards. Significant excess in relative emissions of nitrogen oxides take place in burning solid fuel with liquid slag-tap removal. The purpose of this article was to develop technical solutions for low-cost reconstruction of the boilers to ensure efficient combustion of the fuel and technological standards of emissions of nitrogen oxides. As shown the use of straight-flow burners with compulsory optimization of the aerodynamics of the furnace and the organization of staged combustion of fuel will provide low nitrogen oxide emissions and efficient fuel combustion. Research on physical models has demonstrated the feasibility of increasing the angle of the pulverized coal burners down to 65-70o, and also achieved a more uniform distribution and increase the speed of the jets coming from upper and lower tertiary air vertical compartments of nozzles through the installation of the vertical extra sheets, which guide the flow in a space between jets. The results obtained allow the transfer of existing boilers with slag-tag removal to a solid with the installation of direct-flow burners and optimization of the aerodynamics of the furnace, which provides regulations for energy efficiency and ecological safety corresponding to the best, achieved technologies, and dramatically reduces environmental payments. The proposed technology in boiler BKZ-210-140F allowed reducing emissions of nitrogen oxides by more than 2 times when burning highly reactive Kuznetsk coal, as shown as an example.

Construction and commissioning of the Hinkley Point 'B' and Hunterston 'B' boilers

International Nuclear Information System (INIS)

White, D.C.; Holmes, R.L.

1977-01-01

Prior to construction and erection of the reactor boiler units, within the concrete pressure vessel, the units were received from the manufacturing works, and stored in clean and humidity controlled conditions. Because of the loading facilities into the reactor pressure vessel, a very precise erection procedure had to be adhered to. The activities associated with construction of feedwater inlet, superheater steam, and reheated steam inlet and outlet penetrations had to be programmed accordingly. By the very nature of the work load, the time scale involved, and the prime need to maintain the boiler unit materials free of deterioration from atmospheric corrosion after erection, early commissioning of storage systems were implemented; providing wet or dry storage conditions as dictated by the two Generating Boards. Pre-operational commissioning also covered the work of setting up all the steam and water controls, isolating valve systems and the automatic and sequence equipment associated with the feed water controls which are a major design feature of the once through boiler operation. (author)

The orificing of once-through boilers for gas-cooled reactors

International Nuclear Information System (INIS)

Collier, J.G.; Whitmarsh-Everiss, M.J.

1986-01-01

The boilers at Hinkley Point B, Hunterston B (which are built to a common design) and Hartlepool and Heysham (which are identical to each other although different from Hinkley B/Hunterston B) are discussed. Heysham II and Torness have boilers developed from the Hinkley B/Hunterston B design. The boiler design is explained and the problems encountered are presented. The study presented in this address highlights the potential sensitivity of the performance of once-through boilers to the following factors - the uniformity of the gas inlet temperature profile, the choice of the operating point on the boiler characteristic (preferably this should be where the performance of the unit is not too sensitive to the primary side temperature and flow distribution); this can be achieved by greater levels of orificing reducing the steady state gains, and the various plant operating states which introduce asymmetries into the boundary conditions for the boiler. A number of computer codes have been used to model boiler performance. Using these, a new design was proposed for boiler feed regulating orifices and these revised orifices were installed during outages on the two Heysham reactors in 1985. (U.K.)

Production of high quality distillate to meet a fit-for-purpose boiler feedwater specification

Energy Technology Data Exchange (ETDEWEB)

Minnich, K. [Veolia Water Solutions Oil and Gas, Calgary, AB (Canada); Neu, D. [Veolia Water Solutions and Technologies/HPD, Pewaukee, WI (United States); Drone, J.L. [Veolia Water Solutions and Technologies/HPD, Plainfield, IL (United States)

2009-07-01

Veolia Water Solutions and Technologies has significant experience managing boiler water chemistry and is the world's largest manufacturer of evaporation systems. The company has conducted extensive testing and analysis for produced water evaporation distillate from multiple facilities. In order to produce boiler feed water, evaporation of produced water is used at several steam assisted gravity drainage (SAGD) facilities. There are no official guidelines for the required quality of evaporator distillate to feed a once through steam generator (OTSG) or high pressure industrial watertube boiler (IWT) that will produce injection steam. This paper presented a basis for a fit-for-purpose specification for IWT boilers as well as data on the performance of a Vapor Washer, which produces high quality distilled water that meets fit-for-purpose specifications even during normal variations in feed conditions. Specifically, the paper discussed boiler water requirements for steam injection IWTs; the quality of distillate from a produced water evaporator; the benefits of vapour washing to maintain distillate quality; and suggested boiler chemistry limits for a fit-for-purpose specification. Oxygen, iron, and copper were discussed as being implicated with corrosion and reaction in boilers. Hardness contaminants such as calcium and magnesium were also presented. Suggested limits for boiler water in the fit-for-purpose specification were also presented for silica, total alkalinity, free OH alkalinity, and total dissolved solids in steam. It was concluded that foaming episodes can occur in produced water evaporators due to normal variations, and the distillate can fail to meet the fit-for-purpose specification during foam upsets. 3 refs., 9 figs.

Developing an early laekage detection system for thermal power plant boiler tubes by using acoustic emission technology

Energy Technology Data Exchange (ETDEWEB)

Lee, Sang Bum [RECTUSON, Co., LTD, Masan (Korea, Republic of); Roh, Seon Man [Samcheonpo Division, Korea South-East Power Co., Samcheonpo (Korea, Republic of)

2016-06-15

A thermal power plant has a heat exchanger tube to collect and convert the heat generated from the high temperature and pressure steam to energy, but the tubes are arranged in a complex manner. In the event that a leakage occurs in any of these tubes, the high-pressure steam leaks out and may cause the neighboring tubes to rupture. This leakage can finally stop power generation, and hence there is a dire need to establish a suitable technology capable of detecting tube leaks at an early stage even before it occurs. As shown in this paper, by applying acoustic emission (AE) technology in existing boiler tube leak detection equipment (BTLD), we developed a system that detects these leakages early enough and generates an alarm at an early stage to necessitate action; the developed system works better that the existing system used to detect fine leakages. We verified the usability of the system in a 560 MW-class thermal power plant boiler by conducting leak tests by simulating leakages from a variety of hole sizes (⌀2, ⌀5, ⌀10 mm). Results show that while the existing fine leakage detection system does not detect fine leakages of ⌀2 mm and ⌀5 mm, the newly developed system could detect leakages early enough and generate an alarm at an early stage, and it is possible to increase the signal to more than 18 dB.

Developing an early laekage detection system for thermal power plant boiler tubes by using acoustic emission technology

International Nuclear Information System (INIS)

Lee, Sang Bum; Roh, Seon Man

2016-01-01

A thermal power plant has a heat exchanger tube to collect and convert the heat generated from the high temperature and pressure steam to energy, but the tubes are arranged in a complex manner. In the event that a leakage occurs in any of these tubes, the high-pressure steam leaks out and may cause the neighboring tubes to rupture. This leakage can finally stop power generation, and hence there is a dire need to establish a suitable technology capable of detecting tube leaks at an early stage even before it occurs. As shown in this paper, by applying acoustic emission (AE) technology in existing boiler tube leak detection equipment (BTLD), we developed a system that detects these leakages early enough and generates an alarm at an early stage to necessitate action; the developed system works better that the existing system used to detect fine leakages. We verified the usability of the system in a 560 MW-class thermal power plant boiler by conducting leak tests by simulating leakages from a variety of hole sizes (⌀2, ⌀5, ⌀10 mm). Results show that while the existing fine leakage detection system does not detect fine leakages of ⌀2 mm and ⌀5 mm, the newly developed system could detect leakages early enough and generate an alarm at an early stage, and it is possible to increase the signal to more than 18 dB

Test of a small domestic boiler using different pellets

International Nuclear Information System (INIS)

Dias, J.; Costa, M.; Azevedo, J.L.T.

2004-01-01

This paper presents results from an experimental study performed on a 13 kW th commercial domestic boiler using pellets as fuel. Four different types of pellets were used and, for each one, the boiler was tested as a function of its capacity and the fan regulation affecting excess air. Measurements were performed for boiler heat load, pellet consumption rate, flue-gas temperature and composition. Mass balances allowed the calculation of the flue-gas flow rate and associated heat losses. Losses from incomplete combustion have also been quantified. Under boiler steady-state conditions the flue-gas O 2 concentration changes with boiler load and ventilation due to the regulation scheme of the boiler. Flue-gas CO shows a minimum for values of O 2 in the flue-gases of about 13%. NO x emissions are independent of excess air for low values of nitrogen in the fuel whereas, for larger values, NO x emissions increase with the O 2 present in the combustion products. The fractional conversion of the pellet nitrogen into NO x is in line with literature data. The boiler start-up was characterised by the temperature evolution inside and above the bed showing the propagation of combustion in the bed during about 10 min. During boiler start-up, a maximum in CO emissions was observed which is associated with the maximum combustion intensity, as typified by the flue-gas O 2 concentration and temperature, regardless the pellet type. (Author)

A NOx control regulation for electric utility boilers in California

International Nuclear Information System (INIS)

Price, D.R.

1992-01-01

The reduction of oxides of nitrogen emissions is becoming an increasingly important part of ozone attainment plans. As a part of its ozone attainment plan, the Ventura County (California) Air Pollution Control Board adopted in June, 1991, a regulation (Rule 59) to limit oxides of nitrogen emissions from four electrical utility boilers in the county. Rule development took two years and involved considerable public input. The emission limit for each of two 750 megawatt units is set at 0.10 pounds of NO x per megawatt-hour net after June, 1994. The emission limit for each of two 215 megawatt units is 0.20 pounds of NO x per megawatt-hour after June, 1996. Additional limitations are included for fuel oil operation. The rule does not specify an emission control technology. Conventional selective catalytic reduction, urea injection and combustion modifications are considered the technologies most likely to be used to comply. At $17,613 per ton of NO x reduced for the two large boilers and $8.992 per ton of NO x reduced for the small boilers, the rule is considered cost effective. The capital cost for conventional selective catalytic reduction systems on all four boilers is expected to be in excess of $210,000,000

Effect of Pellet Boiler Exhaust on Secondary Organic Aerosol Formation from α-Pinene.

Science.gov (United States)

Kari, Eetu; Hao, Liqing; Yli-Pirilä, Pasi; Leskinen, Ari; Kortelainen, Miika; Grigonyte, Julija; Worsnop, Douglas R; Jokiniemi, Jorma; Sippula, Olli; Faiola, Celia L; Virtanen, Annele

2017-02-07

Interactions between anthropogenic and biogenic emissions, and implications for aerosol production, have raised particular scientific interest. Despite active research in this area, real anthropogenic emission sources have not been exploited for anthropogenic-biogenic interaction studies until now. This work examines these interactions using α-pinene and pellet boiler emissions as a model test system. The impact of pellet boiler emissions on secondary organic aerosol (SOA) formation from α-pinene photo-oxidation was studied under atmospherically relevant conditions in an environmental chamber. The aim of this study was to identify which of the major pellet exhaust components (including high nitrogen oxide (NO x ), primary particles, or a combination of the two) affected SOA formation from α-pinene. Results demonstrated that high NO x concentrations emitted by the pellet boiler reduced SOA yields from α-pinene, whereas the chemical properties of the primary particles emitted by the pellet boiler had no effect on observed SOA yields. The maximum SOA yield of α-pinene in the presence of pellet boiler exhaust (under high-NO x conditions) was 18.7% and in the absence of pellet boiler exhaust (under low-NO x conditions) was 34.1%. The reduced SOA yield under high-NO x conditions was caused by changes in gas-phase chemistry that led to the formation of organonitrate compounds.

Boiler: lossy compression of RNA-seq alignments using coverage vectors.

Science.gov (United States)

Pritt, Jacob; Langmead, Ben

2016-09-19

We describe Boiler, a new software tool for compressing and querying large collections of RNA-seq alignments. Boiler discards most per-read data, keeping only a genomic coverage vector plus a few empirical distributions summarizing the alignments. Since most per-read data is discarded, storage footprint is often much smaller than that achieved by other compression tools. Despite this, the most relevant per-read data can be recovered; we show that Boiler compression has only a slight negative impact on results given by downstream tools for isoform assembly and quantification. Boiler also allows the user to pose fast and useful queries without decompressing the entire file. Boiler is free open source software available from github.com/jpritt/boiler. © The Author(s) 2016. Published by Oxford University Press on behalf of Nucleic Acids Research.

30 CFR 57.13001 - General requirements for boilers and pressure vessels.

Science.gov (United States)

2010-07-01

... 30 Mineral Resources 1 2010-07-01 2010-07-01 false General requirements for boilers and pressure... NONMETAL MINES Compressed Air and Boilers § 57.13001 General requirements for boilers and pressure vessels. All boilers and pressure vessels shall be constructed, installed, and maintained in accordance with...

30 CFR 56.13001 - General requirements for boilers and pressure vessels.

Science.gov (United States)

2010-07-01

... 30 Mineral Resources 1 2010-07-01 2010-07-01 false General requirements for boilers and pressure... MINES Compressed Air and Boilers § 56.13001 General requirements for boilers and pressure vessels. All boilers and pressure vessels shall be constructed, installed, and maintained in accordance with the...

Robust control of an industrial boiler system; a comparison between two approaches: Sliding mode control and H∞ technique

International Nuclear Information System (INIS)

Moradi, Hamed; Bakhtiari-Nejad, Firooz; Saffar-Avval, Majid

2009-01-01

To achieve a good performance of the utility boiler, dynamic variables such as drum pressure, steam temperature and water level of drum must be controlled. In this paper, a linear time invariant (LTI) model of a boiler system is considered in which the input variables are feed-water and fuel mass rates. However this dynamic model may associate with uncertainties. With considering the uncertainties of the dynamic model, a sliding mode controller is designed. After representation of the uncertain dynamic system in general control configuration and modelling the parametric uncertainties, nominal performance, robust stability and robust performance are analyzed by the concept of structured singular value μ. Using an algorithm for μ-analysis and applying an inversed-base controller, robust stability and nominal performance are guaranteed but robust performance is not satisfied. Finally, an optimal robust controller is designed based on μ-synthesis with DK-iteration algorithm. Both optimal robust and sliding mode controllers guarantee robust performance of the system against the uncertainties and result in desired time responses of the output variables. By applying H ∞ robust control, system tracks the desire reference inputs in a less time and with smoother time responses. However, less control efforts, feedwater and fuel mass rates, are needed when the sliding mode controller is applied.

7 CFR 51.2833 - U.S. No. 1 Boilers.

Science.gov (United States)

2010-01-01

... 7 Agriculture 2 2010-01-01 2010-01-01 false U.S. No. 1 Boilers. 51.2833 Section 51.2833 Agriculture Regulations of the Department of Agriculture AGRICULTURAL MARKETING SERVICE (Standards...) Grades § 51.2833 U.S. No. 1 Boilers. U.S. No. 1 Boilers consists of onions which meet all the...

46 CFR 109.205 - Inspection of boilers and machinery.

Science.gov (United States)

2010-10-01

... 46 Shipping 4 2010-10-01 2010-10-01 false Inspection of boilers and machinery. 109.205 Section 109... OPERATIONS Tests, Drills, and Inspections § 109.205 Inspection of boilers and machinery. The chief engineer or engineer in charge, before he assumes charge of the boilers and machinery of a unit shall inspect...

Gain-Scheduled Control of a Fossil-Fired Power Plant Boiler

DEFF Research Database (Denmark)

Hangstrup, M.; Stoustrup, Jakob; Andersen, Palle

1999-01-01

-scheduling which interpolates between unstable controllers is not allowed using traditional schemes. The results show that a considerable optimization of the conventional controlled system is obtainable. Also the gain-scheduled optimizing controller is seen to have a superior performance compared to the fixed LTI......In this paper the objective is to optimize the control of a coal fired 250 MW power plant boiler. The conventional control system is supplemented with a multivariable optimizing controller operating in parallel with the conventional control system. Due to the strong dependence of the gains...... and dynamics upon the load, it is beneficial to consider a gain-scheduling control approach. Optimization using complex mu synthesis results in unstable LTI controllers in some operating points of the boiler. A recent gain-scheduling approach allowing for unstable fixed LTI controllers is applied. Gain...

Projected configuration of a coal-fired district heating source on the basis of comparative technical-economical optimization analysis

Directory of Open Access Journals (Sweden)

Tańczuk Mariusz

2017-01-01

Full Text Available District heating technologies should be efficient, effective and environmentally friendly. The majority of the communal heating systems in Poland produce district hot water in coal-fired boilers. A large number of them are considerably worn out, low-efficient in the summer time and will not comply with forthcoming regulations. One of the possible solution for such plants is repowering with new CHP systems or new boilers fuelled with fuels alternative to coal. Optimisation analysis of the target configuration of municipal heat generating plant is analysed in the paper. The work concerns repowering the existing conventional heat generating plant according to eight different scenarios of the plant configuration meeting technical and environmental requirements forecasted for the year of 2035. The maximum demand for heat of the system supplied by the plant is 185 MW. Taking into account different technical configurations on one side, and different energy and fuel prices on the other side, the comparative cost-benefits analysis of the assumed scenarios has been made. The basic economical index NPV (net present value has been derived for each analysed scenario and the results have been compared and discussed. It was also claimed that the scenario with CHP based on ICE engines is optimal.

Projected configuration of a coal-fired district heating source on the basis of comparative technical-economical optimization analysis

Science.gov (United States)

Tańczuk, Mariusz; Radziewicz, Wojciech; Olszewski, Eligiusz; Skorek, Janusz

2017-10-01

District heating technologies should be efficient, effective and environmentally friendly. The majority of the communal heating systems in Poland produce district hot water in coal-fired boilers. A large number of them are considerably worn out, low-efficient in the summer time and will not comply with forthcoming regulations. One of the possible solution for such plants is repowering with new CHP systems or new boilers fuelled with fuels alternative to coal. Optimisation analysis of the target configuration of municipal heat generating plant is analysed in the paper. The work concerns repowering the existing conventional heat generating plant according to eight different scenarios of the plant configuration meeting technical and environmental requirements forecasted for the year of 2035. The maximum demand for heat of the system supplied by the plant is 185 MW. Taking into account different technical configurations on one side, and different energy and fuel prices on the other side, the comparative cost-benefits analysis of the assumed scenarios has been made. The basic economical index NPV (net present value) has been derived for each analysed scenario and the results have been compared and discussed. It was also claimed that the scenario with CHP based on ICE engines is optimal.

Reduction efficiency prediction of CENIBRA's recovery boiler by direct minimization of gibbs free energy

Directory of Open Access Journals (Sweden)

W. L. Silva

2008-09-01

Full Text Available The reduction efficiency is an important variable during the black liquor burning process in the Kraft recovery boiler. This variable value is obtained by slow experimental routines and the delay of this measure disturbs the pulp and paper industry customary control. This paper describes an optimization approach for the reduction efficiency determination in the furnace bottom of the recovery boiler based on the minimization of the Gibbs free energy. The industrial data used in this study were directly obtained from CENIBRA's data acquisition system. The resulting approach is able to predict the steady state behavior of the chemical composition of the furnace recovery boiler, - especially the reduction efficiency when different operational conditions are used. This result confirms the potential of this approach in the analysis of the daily operation of the recovery boiler.

Particulate emission factor: A case study of a palm oil mill boiler

International Nuclear Information System (INIS)

Chong, W.C.; Rashid, M.; Ramli, M.; Zainura, Z.N.; NorRuwaida, J.

2010-01-01

A study to investigate the particulate emission from a boiler of a palm oil mill plant equipped with a multi-cyclones particulate arrest or was performed and reported in this paper. The particulate emission concentration was measured at the outlet of a 8 mt/ hr capacity water-tube typed boiler of a palm oil mill plant processing 27mt/ hr of fresh fruit bunch (FFB). The particulate sample was collected iso-kinetically using the USEPA method 5 sampling train through a sampling port made at the duct of the exiting flue gas between the boiler and a multi-cyclones unit. Results showed that the particulate emission rates exiting the boiler varied from 0.09 to 0.60 g/s with an average of 0.29 + 0.18 g/ s. While the average particulate emission concentration exiting the boiler was 12.1 + 7.36 g/ Nm 3 (corrected to 7 % oxygen concentration), ranging from 3.62 to 25.3 g/ Nm 3 (at 7 % O 2 ) of the flue gas during the measurement. Based on the 27 mt/ hr FFB processed and the capacity of the boiler of 8mt steam/ hr, the calculated particulate emission factor was 39 g particulate/ mt FFB processed or 131 g particulate/ mt boiler capacity, respectively. In addition, based on the finding and in order to comply with the emission limits of 0.4 g/ Nm 3 , the collection efficiency of any given particulate emission pollution control system to consider for the mill will be from 87 to 98 %, which is not easily achievable with the existing multi-cyclones unit. A considerable amount of efforts are still needed pertaining to the particulate emission control problem in the industry. (author)

Research report for fiscal 1998. Basic research for promoting joint implementation, etc. (master plan for changing district heating boilers, Nizhniy Novgorod province); 1998 nendo chosa hokokusho. Nizhniy Novgorod shu chiiki danboyo boiler tenkan master plan

Energy Technology Data Exchange (ETDEWEB)

NONE

1999-03-01

The above-named plan aims to reduce greenhouse gas emissions and enhance energy efficiency. The above-named Russian system for supplying heat and hot water is operated by the 51 local governments in the province, with boiler houses sited at 4047 locations. Almost all of them are approximately 30 years old, low in thermal efficiency because of their obsolete design and structure, costly because of their old parts and components wanting repair, and higher in fuel cost than those fired by natural gas. It is indispensable to replace the existing boilers with natural gas-fired boilers, and it is estimated that there are 4511 boilers that require such replacement. When the heat supply business operated by the local governments is modernized, the CO2 gas emission will be reduced by approximately 2.675-million tons/year. As for energy efficiency, it is found that replacement by heavy oil-fired boilers is the highest in terms of the effect of investment. (NEDO)

40 CFR 266.110 - Waiver of DRE trial burn for boilers.

Science.gov (United States)

2010-07-01

... 40 Protection of Environment 26 2010-07-01 2010-07-01 false Waiver of DRE trial burn for boilers... HAZARDOUS WASTE MANAGEMENT FACILITIES Hazardous Waste Burned in Boilers and Industrial Furnaces § 266.110 Waiver of DRE trial burn for boilers. Boilers that operate under the special requirements of this section...

Firing a sub-bituminous coal in pulverized coal boilers configured for bituminous coals

Energy Technology Data Exchange (ETDEWEB)

N. Spitz; R. Saveliev; M. Perelman; E. Korytni; B. Chudnovsky; A. Talanker; E. Bar-Ziv [Ben-Gurion University of the Negev, Beer-Sheva (Israel)

2008-07-15

It is important to adapt utility boilers to sub-bituminous coals to take advantage of their environmental benefits while limiting operation risks. We discuss the performance impact that Adaro, an Indonesian sub-bituminous coal with high moisture content, has on opposite-wall and tangentially-fired utility boilers which were designed for bituminous coals. Numerical simulations were made with GLACIER, a computational-fluid-dynamic code, to depict combustion behavior. The predictions were verified with full-scale test results. For analysis of the operational parameters for firing Adaro coal in both boilers, we used EXPERT system, an on-line supervision system developed by Israel Electric Corporation. It was concluded that firing Adaro coal, compared to a typical bituminous coal, lowers NOx and SO{sub 2} emissions, lowers LOI content and improves fouling behavior but can cause load limitation which impacts flexible operation. 21 refs., 7 figs., 3 tabs.

Slagging in a pulverised-coal-fired boiler

Energy Technology Data Exchange (ETDEWEB)

Devir, G.P.; Pohl, J.H.; Creelman, R.A. [University of Queensland, St. Lucia, Qld. (Australia). Dept. of Chemical Engineering

2000-07-01

This paper describes a technique to evaluate the severity of slagging of a coal in a pulverised-coal-fired boiler. There are few data in the literature on the nature of in-situ boiler slags, their rate of growth and/or their strength properties relevant to sootblowing. The latter is thought to be of more concern to boiler operators and gives rise to the significance of selecting suitable strength tests. As well as standardised methods for characterising pulverised coal performance in a boiler, several novel and less popular techniques are discussed in detail. A suite of three sub-bituminous coals from the Callide Coalfields, Biloela (600 km north of Brisbane), has been selected for slagging tests in the 350 MW{sub e} units of Callide 'B' power station. Disposable air-cooled mild steel slagging probes have been constructed to simulate the conditions for deposit formation in the boiler region. To date, tests for one of these coals has been completed and preliminary results are presented. Once testing for the remaining coals has been completed, it is anticipated that the differences exhibited in deposit growth and strength may be correlated with typical variations in physical and chemical properties of the pulverised coal.

500 MW demonstration of advanced wall-fired combustion techniques for the reduction of nitrogen oxide emissions from coal-fired boilers

Energy Technology Data Exchange (ETDEWEB)

Sorge, J.N.; Larrimore, C.L.; Slatsky, M.D.; Menzies, W.R.; Smouse, S.M.; Stallings, J.W.

1997-12-31

This paper discusses the technical progress of a US Department of Energy Innovative Clean Coal Technology project demonstrating advanced wall-fired combustion techniques for the reduction of nitrogen oxide (NOx) emissions from coal-fired boilers. The primary objectives of the demonstration is to determine the long-term NOx reduction performance of advanced overfire air (AOFA), low NOx burners (LNB), and advanced digital control optimization methodologies applied in a stepwise fashion to a 500 MW boiler. The focus of this paper is to report (1) on the installation of three on-line carbon-in-ash monitors and (2) the design and results to date from the advanced digital control/optimization phase of the project.

Lower price for solar boilers must improve market penetration

International Nuclear Information System (INIS)

Koevoet, J.B.J.

1999-01-01

The Dutch government aims at 1.7 PJ thermal energy for the year 2007 to be supplied by solar water heaters. For that target the number of installed solar boilers must increase seven times the number of installed solar boilers in 1998. This can be stimulated by a considerable reduction of the market price for such boilers

Research and proposal on selective catalytic reduction reactor optimization for industrial boiler.

Science.gov (United States)

Yang, Yiming; Li, Jian; He, Hong

2017-08-24

The advanced computational fluid dynamics (CFD) software STAR-CCM+ was used to simulate a denitrification (De-NOx) project for a boiler in this paper, and the simulation result was verified based on a physical model. Two selective catalytic reduction (SCR) reactors were developed: reactor 1 was optimized and reactor 2 was developed based on reactor 1. Various indicators, including gas flow field, ammonia concentration distribution, temperature distribution, gas incident angle, and system pressure drop were analyzed. The analysis indicated that reactor 2 was of outstanding performance and could simplify developing greatly. Ammonia injection grid (AIG), the core component of the reactor, was studied; three AIGs were developed and their performances were compared and analyzed. The result indicated that AIG 3 was of the best performance. The technical indicators were proposed for SCR reactor based on the study. Flow filed distribution, gas incident angle, and temperature distribution are subjected to SCR reactor shape to a great extent, and reactor 2 proposed in this paper was of outstanding performance; ammonia concentration distribution is subjected to ammonia injection grid (AIG) shape, and AIG 3 could meet the technical indicator of ammonia concentration without mounting ammonia mixer. The developments above on the reactor and the AIG are both of great application value and social efficiency.

Quality and generation rate of solid residues in the boiler of a waste-to-energy plant

International Nuclear Information System (INIS)

Allegrini, E.; Boldrin, A.; Jansson, S.; Lundtorp, K.; Fruergaard Astrup, T.

2014-01-01

Highlights: • Ash was sampled at 10 different points of the boiler of a waste-to-energy plant. • Samples were analysed for the chemical composition, PCDD/F and leaching behaviour. • Enrichment trends of elements were investigated in relation to boiler conditions. • No significant differences were found between boiler ash samples. - Abstract: The Danish waste management system relies significantly on waste-to-energy (WtE) plants. The ash produced at the energy recovery section (boiler ash) is classified as hazardous waste, and is commonly mixed with fly ash and air pollution control residues before disposal. In this study, a detailed characterization of boiler ash from a Danish grate-based mass burn type WtE was performed, to evaluate the potential for improving ash management. Samples were collected at 10 different points along the boiler's convective part, and analysed for grain size distribution, content of inorganic elements, polychlorinated dibenzo-p-dioxins and dibenzofurans (PCDD and PCDF), and leaching of metals. For all samples, PCDD and PCDF levels were below regulatory limits, while high pH values and leaching of e.g. Cl were critical. No significant differences were found between boiler ash from individual sections of the boiler, in terms of total content and leaching, indicating that separate management of individual ash fractions may not provide significant benefits

Quality and generation rate of solid residues in the boiler of a waste-to-energy plant

Energy Technology Data Exchange (ETDEWEB)

Allegrini, E., E-mail: elia@env.dtu.dk [Technical University of Denmark, Department of Environmental Engineering, Building 115, Lyngby 2800 (Denmark); Boldrin, A. [Technical University of Denmark, Department of Environmental Engineering, Building 115, Lyngby 2800 (Denmark); Jansson, S. [Umeå University, Department of Chemistry, Umeå SE-901 87 (Sweden); Lundtorp, K. [Babcock and Wilcox Vølund A/S, Göteborg (Sweden); Fruergaard Astrup, T. [Technical University of Denmark, Department of Environmental Engineering, Building 115, Lyngby 2800 (Denmark)

2014-04-01

Highlights: • Ash was sampled at 10 different points of the boiler of a waste-to-energy plant. • Samples were analysed for the chemical composition, PCDD/F and leaching behaviour. • Enrichment trends of elements were investigated in relation to boiler conditions. • No significant differences were found between boiler ash samples. - Abstract: The Danish waste management system relies significantly on waste-to-energy (WtE) plants. The ash produced at the energy recovery section (boiler ash) is classified as hazardous waste, and is commonly mixed with fly ash and air pollution control residues before disposal. In this study, a detailed characterization of boiler ash from a Danish grate-based mass burn type WtE was performed, to evaluate the potential for improving ash management. Samples were collected at 10 different points along the boiler's convective part, and analysed for grain size distribution, content of inorganic elements, polychlorinated dibenzo-p-dioxins and dibenzofurans (PCDD and PCDF), and leaching of metals. For all samples, PCDD and PCDF levels were below regulatory limits, while high pH values and leaching of e.g. Cl were critical. No significant differences were found between boiler ash from individual sections of the boiler, in terms of total content and leaching, indicating that separate management of individual ash fractions may not provide significant benefits.

46 CFR 52.25-5 - Miniature boilers (modifies PMB-1 through PMB-21).

Science.gov (United States)

2010-10-01

... 46 Shipping 2 2010-10-01 2010-10-01 false Miniature boilers (modifies PMB-1 through PMB-21). 52.25... ENGINEERING POWER BOILERS Other Boiler Types § 52.25-5 Miniature boilers (modifies PMB-1 through PMB-21). Miniature boilers must meet the applicable provisions in this part for the boiler type involved and the...

Coal reburning technology for cyclone boilers

International Nuclear Information System (INIS)

Yagiela, A.S.; Maringo, G.J.; Newell, R.J.; Farzan, H.

1990-01-01

Babcock and Wilcox has obtained encouraging results from engineering feasibility and pilot-scale proof-of-concept studies of coal reburning for cyclone boiler NO x control. Accordingly, B and W completed negotiations for a clean coal cooperative agreement with the Department of Energy to demonstrate coal reburning technology for cyclone boilers. The host site for the demonstration is the Wisconsin Power and Light (WP and L) Company's 100MWe Nelson Dewey Station. Reburning involves the injection of a supplemental fuel (natural gas, oil, or coal) into the main furnace to produce locally reducing stoichiometric conditions which convert the NO x produced therein to molecular nitrogen, thereby reducing overall NO x emissions. There are currently no commercially-demonstrated combustion modification techniques for cyclone boilers which reduce NO x emissions. The emerging reburning technology offers cyclone boiler operators a promising alternative to expensive flue gas cleanup techniques for NO x emission reduction. This paper reviews baseline testing results at the Nelson Dewey Station and pilot-scale results simulating Nelson Dewey operation using pulverized coal (PC) as the reburning fuel. Outcomes of the model studies as well as the full-scale demonstration preliminary design are discussed

Model boiler studies on deposition and corrosion

International Nuclear Information System (INIS)

Balakrishnan, P.V.; McVey, E.G.

1977-09-01

Deposit formation was studied in a model boiler, with sea-water injections to simulate the in-leakage which could occur from sea-water cooled condensers. When All Volatile Treatment (AVT) was used for chemistry control the deposits consisted of the sea-water salts and corrosion products. With sodium phosphate added to the boiler water, the deposits also contained the phosphates derived from the sea-water salts. The deposits were formed in layers of differing compositions. There was no significant corrosion of the Fe-Ni-Cr alloy boiler tube under deposits, either on the open area of the tube or in crevices. However, carbon steel that formed a crevice around the tube was corroded severely when the boiler water did not contain phosphate. The observed corrosion of carbon steel was caused by the presence of acidic, highly concentrated chloride solution produced from the sea-water within the crevice. Results of theoretical calculations of the composition of the concentrated solution are presented. (author)

Demonstration of Selective Catalytic Reduction (SCR) technology for the control of nitrogen oxide (NO{sub x}) emissions from high-sulfur coal-fired boilers. Technical progress report, first and second quarters 1994

Energy Technology Data Exchange (ETDEWEB)

NONE

1995-11-01

The objective of this project is to demonstrate and evaluate commercially available Selective Catalytic Reduction (SCR) catalysts from U.S., Japanese and European catalyst suppliers on a high-sulfur U.S. coal-fired boiler. SCR is a post-combustion nitrogen oxide (NO{sub x}) control technology that involve injecting ammonia into the flue gas generated from coal combustion in a boiler. The flue gas containing ammonia is then passed through a reactor that contains a specialized catalyst. In the presence of the catalyst, the ammonia reacts with NO{sub x} to form nitrogen and water vapor. Although SCR is widely practiced in Japan and Europe on gas-, oil-, and low-sulfur coal-fired boilers, there are several technical uncertainties associated with applying SCR to U.S. coals. These uncertainties include: (1) potential catalyst deactivation due to poisoning by trace metal species present in U.S. coals that are not present in other fuels; (2) performance of the technology and effects on the balance-of-plant equipment in the presence of high amounts of SO{sub 2} and SO{sub 3}; and (3) performance of a wide variety of SCR catalyst compositions, geometries and methods of manufacture under typical high-sulfur coal-fired utility operating conditions. These uncertainties are being explored by operating a series of small-scale SCR reactors and simultaneously exposing different SCR catalysts to flue gas derived from the combustion of high sulfur U.S. coal. The project is being conducted in the following three phases: permitting, environmental monitoring plan and preliminary engineering; detailed design engineering and construction; and operation, testing, disposition and final report. The project was in the operation and testing phase during this reporting period. Accomplishments for this period are described.

Exergy analysis of a combined vapor power cycle and boiler flue gas driven double effect water–LiBr absorption refrigeration system

International Nuclear Information System (INIS)

Talukdar, K.; Gogoi, T.K.

2016-01-01

Highlights: • A combined vapor power and double effect water–LiBr absorption refrigeration system is proposed. • The flue gas of the power cycle boiler is the heat source for the double effect refrigeration system. • Energy and exergy analyses are performed to evaluate performance of the combined system. • Effect of high pressure generator temperature on combined system performance is highlighted. • Comparison is provided with a single effect absorption system integrated combined system. - Abstract: A combined vapor power cycle (PC) and double effect water–LiBr absorption refrigeration system (ARS) is proposed in this study. The boiler leaving flue gas of the PC is the heat source for the high pressure generator (HPG) of the double effect ARS. Exergy analysis of the proposed system is performed to show the performance variation of both the topping PC and the bottoming ARS with changing HPG temperature from 120 °C to 150 °C. Further the performance of double effect ARS integrated combined power and cooling system is compared with a similar system integrated with a single effect ARS. HPG temperature of the double effect ARS and generator temperature of the single effect ARS are considered as 120 °C and 80 °C respectively. Results show that the power and efficiency of the topping PC decreases with HPG temperature due to reduction in steam generation rate in the boiler. COP and exergy efficiency of the double effect ARS also reduces with increasing HPG temperature. The irreversible losses in the PC components decrease while the total irreversibility of the combined power and cooling system increases with HPG temperature due to increase in exergy loss with the HPG leaving flue gas and irreversibility of the ARS components. PC performance does not vary much due to replacement of the double effect ARS with the single effect ARS, however higher COP and exergy efficiency of the double effect system are achieved with much lower irreversible losses in the

RESULTS OF THE TECHNICAL AND ECONOMIC FEASIBILITY ANALYSIS FOR A NOVEL BIOMASS GASIFICATION-BASED POWER GENERATION SYSTEM FOR THE FOREST PRODUCTS INDUSTRY

Energy Technology Data Exchange (ETDEWEB)

Bruce Bryan; Joseph Rabovitser; Sunil Ghose; Jim Patel

2003-11-01

In 2001, the Gas Technology Institute (GTI) entered into Cooperative Agreement DE-FC26-01NT41108 with the U.S. Department of Energy (DOE) for an Agenda 2020 project to develop an advanced biomass gasification-based power generation system for near-term deployment in the Forest Products Industry (FPI). The advanced power system combines three advanced components, including biomass gasification, 3-stage stoker-fired combustion for biomass conversion, and externally recuperated gas turbines (ERGTs) for power generation. The primary performance goals for the advanced power system are to provide increased self-generated power production for the mill and to increase wastewood utilization while decreasing fossil fuel use. Additional goals are to reduce boiler NOx and CO{sub 2} emissions. The current study was conducted to determine the technical and economic feasibility of an Advanced Power Generation System capable of meeting these goals so that a capital investment decision can be made regarding its implementation at a paper mill demonstration site in DeRidder, LA. Preliminary designs and cost estimates were developed for all major equipment, boiler modifications and balance of plant requirements including all utilities required for the project. A three-step implementation plan was developed to reduce technology risk. The plant design was found to meet the primary objectives of the project for increased bark utilization, decreased fossil fuel use, and increased self-generated power in the mill. Bark utilization for the modified plant is significantly higher (90-130%) than current operation compared to the 50% design goal. For equivalent steam production, the total gas usage for the fully implemented plant is 29% lower than current operation. While the current average steam production from No.2 Boiler is about 213,000 lb/h, the total steam production from the modified plant is 379,000 lb/h. This steam production increase will be accomplished at a grate heat release rate

Gaining competitive advantage in the gas boilers market of Vojvodina through integrated marketing communications

Directory of Open Access Journals (Sweden)

Jovičić Dragoljub

2015-01-01

Full Text Available Since the appearance of marketing and implementation of marketing concept in practice, the importance of the marketing mix, through which organizations adapt their offer to targeted customer segments, was emphasized . Regardless of the fact that the product is commonly referred to as the basic (key instrument of the marketing mix, in the last ten years, due to the rapid and strong development of science, technology, especially information technology, business and society in general, integrated marketing communications (IMK are becoming increasingly important, without which organizations can not even begin, or end, any significant marketing activity. In this context, the aim of the authors of this study was to investigate the importance of integrated marketing communications on the placement of gas boilers, i.e. on the market share of individual producers in the market of Vojvodina, which also represents the basic hypothesis of the research. Research results confirmed the basic hypothesis as well as an extraordinary influence of IMK to the market share of producers in the placement of gas boilers. Supplementary hypothesis was not confirmed, advertising is not a key promotional instrument. Thanks to the specific characteristics, primarily the high technical complexity of gas boilers, a key promotional instrument are education and training of sales and installation staff in the marketing channels, which operate on the market of Vojvodina.

Composite Socio-Technical Systems: A Method for Social Energy Systems

Energy Technology Data Exchange (ETDEWEB)

Zhang, Yingchen [National Renewable Energy Laboratory (NREL), Golden, CO (United States); He, Fulin [Huazhong University of Science & Technology; Hao, Jun [University of Denver; Dai, Xiaoxiao [University of Denver; Zhang, Jun Jason [University of Denver; Wei, Jiaolong [Huazhong University of Science & Technology

2017-12-01

In order to model and study the interactions between social on technical systems, a systemic method, namely the composite socio-technical systems (CSTS), is proposed to incorporate social systems, technical systems and the interaction mechanism between them. A case study on University of Denver (DU) campus grid is presented in paper to demonstrate the application of the proposed method. In the case study, the social system, technical system, and the interaction mechanism are defined and modelled within the framework of CSTS. Distributed and centralized control and management schemes are investigated, respectively, and numerical results verifies the feasibility and performance of the proposed composite system method.

Economic evaluation of a coal fired boiler

International Nuclear Information System (INIS)

Briem, J.J.

1983-01-01

This paper provides basic information on boiler economics which will assist steam users in analyzing the feasibility of using coal to generate steam - in either new or existing facilities. The information presented covers boilers ranging in size from 10,000 to 100,000 pounds per hour steaming capacity

Biomass boiler conversion potential in the eastern United States

Science.gov (United States)

Charles D. Ray; Li Ma; Thomas Wilson; Daniel Wilson; Lew McCreery; Janice K. Wiedenbeck

2013-01-01

The U.S. is the world's leading consumer of primary energy. A large fraction of this energy is used in boiler installations to generate steam and hot water for heating applications. It is estimated there are total 163,000 industrial and commercial boilers in use in the United States of all sizes. This paper characterizes the commercial and industrial boilers in...

9 CFR 91.22 - Protection from heat of boilers and engines.

Science.gov (United States)

2010-01-01

... 9 Animals and Animal Products 1 2010-01-01 2010-01-01 false Protection from heat of boilers and... Protection from heat of boilers and engines. No animals shall be stowed along the alleyways leading to the engine or boiler rooms unless the sides of said engine or boiler rooms are covered by a tongue and groove...

Nuclear reactors with auxiliary boiler circuit

International Nuclear Information System (INIS)

George, B.V.; Cook, R.K.

1976-01-01

A gas-cooled nuclear reactor has a main circulatory system for the gaseous coolant incorporating one or more main energy converting units, such as gas turbines, and an auxiliary circulatory system for the gaseous coolant incorporating at least one steam generating boiler arranged to be heated by the coolant after its passage through the reactor core to provide steam for driving an auxiliary steam turbine, such an arrangement providing a simplified start-up procedure also providing emergency duties associated with long term heat removal on reactor shut down

Boiler for combustion fuel in a fluidized bed

Directory of Open Access Journals (Sweden)

Laković Mirjana S.

2015-01-01

Full Text Available Fuel combustion in fluidized bed combustion is a process that is current and which every day gives more attention and there are many studies that have been closely associated with this technology. This combustion technology is widespread and constantly improving the range of benefits it provides primarily due to reduced emissions. This paper presents the boilers for combustion in a fluidized bed, whit characteristics and advantages. Also is shown the development of this type of boilers in Republic of Serbia. In this paper is explained the concept of fluidized bed combustion. Boilers for this type of combustion can be improved and thereby increase their efficiency level. More detailed characteristics are given for boilers with bubbling and circulating fluidized bed as well as their mutual comparison.

Fracture analysis of tube boiler for physical explosion accident.

Science.gov (United States)

Kim, Eui Soo

2017-09-01

Material and failure analysis techniques are key tools for determining causation in case of explosive and bursting accident result from material and process defect of product in the field of forensic science. The boiler rupture generated by defect of the welding division, corrosion, overheating and degradation of the material have devastating power. If weak division of boiler burner is fractured by internal pressure, saturated vapor and water is vaporized suddenly. At that time, volume of the saturated vapor and water increases up to thousands of volume. This failure of boiler burner can lead to a fatal disaster. In order to prevent an explosion and of the boiler, it is critical to introduce a systematic investigation and prevention measures in advance. In this research, the cause of boiler failure is investigated through forensic engineering method. Specifically, the failure mechanism will be identified by fractography using scanning electron microscopes (SEM) and Optical Microscopes (OM) and mechanical characterizations. This paper presents a failure analysis of household welding joints for the water tank of a household boiler burner. Visual inspection was performed to find out the characteristics of the fracture of the as-received material. Also, the micro-structural changes such as grain growth and carbide coarsening were examined by optical microscope. Detailed studies of fracture surfaces were made to find out the crack propagation on the weld joint of a boiler burner. It was concluded that the rupture may be caused by overheating induced by insufficient water on the boiler, and it could be accelerated by the metal temperature increase. Copyright © 2017 Elsevier B.V. All rights reserved.

Static stability characteristics of the boilers at Oldbury nuclear power station

International Nuclear Information System (INIS)

Paynter, R.J.; Rea, J.

1986-01-01

The cause of an intermittent load loss at Oldbury Nuclear Power Station is shown to be the high sensitivity of boiler performance to the imposed spatial distribution of boiler gas inlet temperature. This high sensitivity is demonstrated to be a function of the inherent static stability characteristics of the boilers. The installation of orifice plates with a high flow resistance into the feed pipework to the half boilers has greatly reduced the boiler sensitivity and eliminated the intermittent load loss so that, on average, higher electrical generation is obtained from the station. (author)

Feasibility of recovery boiler in paper and pulp industry

International Nuclear Information System (INIS)

Rashid, H.

2010-01-01

in this paper feasibility of recovery boiler in terms of economics and environmental impacts in studied. Recovery boilers are employed in the pulp and paper industry where the cooking agent is recovered by burning black liquor. Cooking agent is exhausted due to the absorption of lignin (a burnable component) in cooking agent in the process of straw cooking. The process of recovery boiler is to remove lignin by combustion from black liquor, and heat is produced during the combustion of lignin which is used to produce steam. Recovery boiler is economical as it is recovering valuable chemicals and steam is produced as a byproduct. Steam from recovery boiler is also used for concentrating weak black liquor to concentrated black liquor recovering 50% of the utility water being used at the plant. The regenerated water in the form of foul condensate is reused in the process. The recovery of hazardous chemicals also reduces load of environmental pollution. Which otherwise can pollute the water reservoirs, and regeneration of water makes it environmentally friendly plant. Construction and challenges in operation of recovery boiler such as smelt-water explosion are also discussed in this paper. (author)

Operational experience in chemical control of scale in boilers at the Ostrava-Karvina power plants

Energy Technology Data Exchange (ETDEWEB)

Sikora, E; Srovnal, O

1988-03-01

Discusses methods for buildup removal from coal-fired boilers in power plants. Buildup types are analyzed. Standardized methods for buildup removal tested on a commercial scale in the power plants are comparatively evaluated. Scaling in the boiler heat exchange system is investigated. Using hydrofluoric acid for scale removal is discussed. Concentration of hydrofluoric acid ranges from 1.5% to 2.0%. Ryphalgan and Kaptax are used as corrosion inhibitors. Syntron B is also used for scale removal during boiler operation (at a pressure to 6.4% and temperature below 270 C). Efficiency of scale removal using various reagents is discussed. 4 refs.

Boiler burden reduced at Bedford site.

Science.gov (United States)

Horsley, Chris

2011-10-01

With the NHS aiming to reduce its 2007 carbon footprint by 10% by 2015, Chris Horsley, managing director of Babcock Wanson UK, a provider of industrial boilers and burners, thermal oxidisers, air treatment, water treatment, and associated services, looks at how one NHS Trust has approached the challenge, and considerably reduced its carbon emissions, by refurbishing its boiler house and moving from oil to gas-fired steam generation.

Apparatus and method of controlling the thermal performance of an oxygen-fired boiler

Science.gov (United States)

Levasseur, Armand A.; Kang, Shin G.; Kenney, James R.; Edberg, Carl D.

2017-09-05

Disclosed herein is a method of controlling the operation of an oxy-fired boiler; the method comprising combusting a fuel in a boiler; producing a heat absorption pattern in the boiler; discharging flue gases from the boiler; recycling a portion of the flue gases to the boiler; combining a first oxidant stream with the recycled flue gases to form a combined stream; splitting the combined stream into several fractions; and introducing each fraction of the combined stream to the boiler at different points of entry to the boiler.

Modelling, simulating and optimizing boiler heating surfaces and evaporator circuits

DEFF Research Database (Denmark)

Sørensen, K.; Condra, T.; Houbak, Niels

2003-01-01

A model for optimizing the dynamic performance of boiler have been developed. Design variables related to the size of the boiler and its dynamic performance have been defined. The object function to be optimized takes the weight of the boiler and its dynamic capability into account. As constraints...... for the optimization a dynamic model for the boiler is applied. Furthermore a function for the value of the dynamic performance is included in the model. The dynamic models for simulating boiler performance consists of a model for the flue gas side, a model for the evaporator circuit and a model for the drum....... The dynamic model has been developed for the purpose of determining boiler material temperatures and heat transfer from the flue gas side to the water-/steam side in order to simulate the circulation in the evaporator circuit and hereby the water level fluctuations in the drum. The dynamic model has been...

Supercritical boiler material selection using fuzzy analytic network process

Directory of Open Access Journals (Sweden)

Saikat Ranjan Maity

2012-08-01

Full Text Available The recent development of world is being adversely affected by the scarcity of power and energy. To survive in the next generation, it is thus necessary to explore the non-conventional energy sources and efficiently consume the available sources. For efficient exploitation of the existing energy sources, a great scope lies in the use of Rankin cycle-based thermal power plants. Today, the gross efficiency of Rankin cycle-based thermal power plants is less than 28% which has been increased up to 40% with reheating and regenerative cycles. But, it can be further improved up to 47% by using supercritical power plant technology. Supercritical power plants use supercritical boilers which are able to withstand a very high temperature (650-720˚C and pressure (22.1 MPa while producing superheated steam. The thermal efficiency of a supercritical boiler greatly depends on the material of its different components. The supercritical boiler material should possess high creep rupture strength, high thermal conductivity, low thermal expansion, high specific heat and very high temperature withstandability. This paper considers a list of seven supercritical boiler materials whose performance is evaluated based on seven pivotal criteria. Given the intricacy and difficulty of this supercritical boiler material selection problem having interactions and interdependencies between different criteria, this paper applies fuzzy analytic network process to select the most appropriate material for a supercritical boiler. Rene 41 is the best supercritical boiler material, whereas, Haynes 230 is the worst preferred choice.

Modelling transition states of a small once-through boiler

Energy Technology Data Exchange (ETDEWEB)

Talonpoika, T [Lappeenranta Univ. of Technology (Finland). Dept. of Energy Technology

1998-12-31

This article presents a model for the unsteady dynamic behaviour of a once-through counter flow boiler that uses an organic working fluid. The boiler is a compact waste-heat boiler without a furnace and it has a preheater, a vaporiser and a superheater. The relative lengths of the boiler parts vary with the operating conditions since they are all parts of a single tube. The boiler model is presented using a selected example case that uses toluene as the process fluid and flue gas from natural gas combustion as the heat source. The dynamic behaviour of the boiler means transition from the steady initial state towards another steady state that corresponds to the changed process conditions. The solution method chosen is to find such a pressure of the process fluid that the mass of the process fluid in the boiler equals the mass calculated using the mass flows into and out of the boiler during a time step, using the finite difference method. A special method of fast calculation of the thermal properties is used, because most of the calculation time is spent in calculating the fluid properties. The boiler is divided into elements. The values of the thermodynamic properties and mass flows are calculated in the nodes that connect the elements. Dynamic behaviour is limited to the process fluid and tube wall, and the heat source is regarded as to be steady. The elements that connect the preheater to the vaporiser and the vaporiser to the superheater are treated in a special way that takes into account a flexible change from one part to the other. The initial state of the boiler is received from a steady process model that is not a part of the boiler model. The known boundary values that may vary during the dynamic calculation were the inlet temperature and mass flow rates of both the heat source fluid and the process fluid. The dynamic boiler model is analysed for linear and step charges of the entering fluid temperatures and flow rates. The heat source side tests show that

Modelling transition states of a small once-through boiler

Energy Technology Data Exchange (ETDEWEB)

Talonpoika, T. [Lappeenranta Univ. of Technology (Finland). Dept. of Energy Technology

1997-12-31

This article presents a model for the unsteady dynamic behaviour of a once-through counter flow boiler that uses an organic working fluid. The boiler is a compact waste-heat boiler without a furnace and it has a preheater, a vaporiser and a superheater. The relative lengths of the boiler parts vary with the operating conditions since they are all parts of a single tube. The boiler model is presented using a selected example case that uses toluene as the process fluid and flue gas from natural gas combustion as the heat source. The dynamic behaviour of the boiler means transition from the steady initial state towards another steady state that corresponds to the changed process conditions. The solution method chosen is to find such a pressure of the process fluid that the mass of the process fluid in the boiler equals the mass calculated using the mass flows into and out of the boiler during a time step, using the finite difference method. A special method of fast calculation of the thermal properties is used, because most of the calculation time is spent in calculating the fluid properties. The boiler is divided into elements. The values of the thermodynamic properties and mass flows are calculated in the nodes that connect the elements. Dynamic behaviour is limited to the process fluid and tube wall, and the heat source is regarded as to be steady. The elements that connect the preheater to the vaporiser and the vaporiser to the superheater are treated in a special way that takes into account a flexible change from one part to the other. The initial state of the boiler is received from a steady process model that is not a part of the boiler model. The known boundary values that may vary during the dynamic calculation were the inlet temperature and mass flow rates of both the heat source fluid and the process fluid. The dynamic boiler model is analysed for linear and step charges of the entering fluid temperatures and flow rates. The heat source side tests show that

Methodology for identifying parameters for the TRNSYS model Type 210 - wood pellet stoves and boilers

Energy Technology Data Exchange (ETDEWEB)

Persson, Tomas; Fiedler, Frank; Nordlander, Svante

2006-05-15

This report describes a method how to perform measurements on boilers and stoves and how to identify parameters from the measurements for the boiler/stove-model TRNSYS Type 210. The model can be used for detailed annual system simulations using TRNSYS. Experience from measurements on three different pellet stoves and four boilers were used to develop this methodology. Recommendations for the set up of measurements are given and the required combustion theory for the data evaluation and data preparation are given. The data evaluation showed that the uncertainties are quite large for the measured flue gas flow rate and for boilers and stoves with high fraction of energy going to the water jacket also the calculated heat rate to the room may have large uncertainties. A methodology for the parameter identification process and identified parameters for two different stoves and three boilers are given. Finally the identified models are compared with measured data showing that the model generally agreed well with measured data during both stationary and dynamic conditions.

The heating boiler is never to blame; Der Kessel ist immer unschuldig

Energy Technology Data Exchange (ETDEWEB)

Stadelmann, M.

2008-07-01

In this article, certain prejudices are examined that are often encountered when the performance of so-called 'condensing' gas-fired heating boilers is discussed. The boundary conditions necessary for the condensation of the water vapour in the heating boiler's flue gasses are examined. The hydraulics and the flow and return temperatures of heating systems are discussed - this with reference to obtaining sufficiently low return temperatures for the condensation to occur. The adjustment of heating-water flow in the heating system in general is discussed. Such adjustments in the hydraulics of heating systems can help save a lot of heating energy and also assure that the heating system's circulation pump does not consume too much power. Professionals are quoted as saying that the majority of heating systems have never been properly adjusted hydraulically.

Emissions from three wood-fired domestic central heating boilers - heat load dependence

International Nuclear Information System (INIS)

Karlsson, M.L.

1992-01-01

The flue gases from three wood-fired domestic central heating boilers have been characterized. Measurements were made at three part loads; 3, 7 and 15 kW. Two of the boilers were modern multi-fuel boilers, with inverse firing and natural draught. The third boiler was a single-fuel wood boiler, with inverse firing and combustion air supply through a fan. All boilers were environmentally approved; the tar emissions were below 30 mg/MJ at nominal heat load. The following parameters were measured: - CO, CO 2 , NO x , total hydrocarbons (THC), - tar and particulates, - twelve volatile organic compounds (VOC). The limit value for tar emission was heavily exceeded for all three boilers at the part loads at which they were tested. For the two multi-fuel boilers the tar emissions decreased with increasing load level, while the opposite was found for the wood boiler with a fan. The NO x emissions varied between 20 and 120 mg/MJ. The multi-fuel boilers showed increasing NO x emissions with increasing heat load. The single-fuel wood boiler showed NO x emissions at about 60 mg/MJ, independent of load level. The CO and THC levels in general were high. The CO levels varied between 1000 and 2000 mg/MJ. While the THC levels varied between 300 and 4000 mg/MJ. Broadly speaking, the CO and THC levels decreased with increasing load levels for the multi-fuel boilers. For the single-fuel wood boiler the CO and THC levels were roughly the same at all load levels. Out of the twelve VOC compounds which were measured, the following could be detected and quantified. With FTIR analysis: Methane, ethylene, propene and acetylene. With GC analysis: Methanol, phenol and acetic acid. (1 ref., 31 figs., 7 tabs.)

Studies Concerning Water-Surface Deposits in Recovery Boilers

Energy Technology Data Exchange (ETDEWEB)

Strandberg, O; Arvesen, J; Dahl, L

1971-11-15

The Feed-water Committee of the Stiftelsen Svensk Cellulosaforskning (Foundation for Swedish Cellulose Research) has initiated research and investigations which aim to increase knowledge about water-surface deposits in boiler tubes, and the resulting risks of gas-surface corrosion in chemical recovery boilers (sulphate pulp industry). The Committee has arranged with AB Atomenergi, Studsvik, for investigations into the water-surface deposits on tubes from six Scandinavian boilers. These investigations have included direct measurements of the thermal conductivity of the deposits, and determinations of their quantity, thickness and structure have been carried out. Previous investigations have shown that gas-surface corrosion can occur at tube temperatures above 330 deg C. The measured values for the thermal conductivity of the deposits indicate that even with small quantities of deposit (c. 1 g/dm2 ) and a moderate boiler pressure (40 atm), certain types of deposit can give rise to the above-mentioned surface temperature, at which the risk of gas-surface corrosion becomes appreciable. For higher boiler pressures the risk is great even with a minimal layer of deposit. The critical deposit thickness can be as low as 0.1 mm

Control of boiler temperature with explicit MPC; Panntemperaturreglering med explicit MPC

Energy Technology Data Exchange (ETDEWEB)

Slaetteke, Ola; Velut, Stefan; Raaberg, Martin

2012-02-15

MPC is the multivariable controller that has been most successful in the process industry and particularly the petrochemical industry. It has been described as one of the most significant developments in process control and the main reasons for this are: 1. It handles multivariable control problems in a natural manner. 2. It is relative easy to understand the structure of the controller, which is the same whether it is a simple loop or a multivariable system. 3. It handles limitations of both the process and other practical constraints in a systematic way. Examples of this is that a valve can only work between 0 and 100 %, but also that the CO-level in the flue gas must not exceed a certain level. 4. It allows for operating conditions near critical process boundaries, which in many cases is synonymous with increased production rates, reduced raw material consumption, better energy utilization, and faster process transitions. The aim of the project is to evaluate the potential of multivariable control in the form of explicit MPC in a boiler at Stora Enso Hylte Bruk. This research task can be divided into two sub-tasks: 1. General evaluation of explicit MPC. 2. Evaluation of multivariable control of boiler temperature The purpose of subtask one is to evaluate what is required of a facility owner to implement explicit MPC in a control system. This includes everything from available calculation tools, what is important to consider during the design phase of the controller, different pitfalls that exist, management of different operating modes, to how the controller should be implemented and commissioned. Subtask two is intended to evaluate the multivariable control of a boiler of CFB type (circulating fluidized bed). MPC controller will regulate the temperature in the boiler. In order to maintain the waste incineration directive, the temperature in the upper part of the boiler is controlled. This is done by means of changes in the flow of natural gas injection and

Application of Coal Thermal Treatment Technology for Oil-Free Firing of Boilers

Science.gov (United States)

Aliyarov, B.; Mergalimova, A.; Zhalmagambetova, U.

2018-04-01

The theoretical and practical introduction of this kind of firing boiler units in coal thermal power plants is considered in the article. The results of an experimental study of three types of coals are presented in order to obtain the required gaseous fuel. The aim of the study is to develop a new, economically and ecologically more acceptable method for firing boilers at thermal power plants, which is able to exclude the use of expensive and inconvenient fuel oil. The tasks of the experiment are to develop a technological scheme of kindling of boilers at thermal power plants, using as a type of ignition fuel volatile combustible substances released during the heating of coal, and to investigate three types of coal for the suitability of obtaining gaseous fuels, in sufficient volume and with the required heat of combustion. The research methods include the analysis of technical and scientific-methodological literature on the problem of the present study, the study of the experience of scientists of other countries, the full-scale experiment on the production of volatile combustible substances. During the full-scale experiment, the coal of 3 fields of Kazakhstan has been studied: Shubarkul, Maikuben and Saryadyr. The analysis has been performed and the choice of the most convenient technology for boiler kindling and maintenance of steady burning of the torch has been made according to the proposed method, as well as the corresponding technological scheme has been developed. As a result of the experiment, it can be stated that from coal in the process of its heating (without access to oxygen), it is possible to obtain a sufficient amount of combustible volatile substances. The released gaseous fuel has the necessary parameters and is quite capable of replacing an expensive fuel oil. The resulting gaseous fuel is quite convenient to use and environmentally cleaner. The piloting scheme developed as a result of the experiment can be introduced in pulverized

Energy efficiency in boilers; Eficiencia energetica em caldeiras

Energy Technology Data Exchange (ETDEWEB)

Ponte, Ricardo Silva The [Universidade Federal do Ceara (UFCE), Fortaleza, CE (Brazil). Dept. de Engenharia Eletrica], email: ricthe@dee.ufc.br; Barbosa, Marcos Antonio Pinheiro; Rufino, Maria da Gracas [Universidade de Fortaleza (UNIFOR), CE (Brazil). Dept. de Engenharia Eletrica], emails: marcos_apb@unifor.br, gsrufino@unifor.br

2010-07-01

The boiler is vapor generator equipment that has been widely used in industrial milieu as in electric energy generation in thermoelectric plants. Since their first conception, the boilers have been changed in order to provide security and energetic efficiency. They can present high losses of energy if they don't be operated according to some criteria. A considerable part of boilers operation cost include fuel expenses. So, the adoption of effective steps in order to reduce fuel consumption is important to industry economy, besides it brings environmental benefits through the reduction of pollution liberation. The present article has the objective of emphasizing the effective steps for the economy of energy in boilers, such as, the regulation of combustion; the control of soot and incrustations; the installation of economizers, air heaters and super heaters; the reduction in purges and reintroduction of condensed steam. (author)

The socio-technical system and nuclear safety

International Nuclear Information System (INIS)

Stefanescu, Petre; Mihailescu, Nicolae; Dragusin, Octavian

1999-01-01

In the field of nuclear safety there have been defined notions like 'technical factors' and 'human factors'. The technical factors depend on designing and manufacturing of components/equipment, actually depend on the people's work. The study of human factors consists in analyzing and recommending the terms that allow an individual to be a reliable and safety agent. Accordingly, he/she is placed in working conditions corresponding to human abilities, associating the means of three levels: - designing, i.e. the action upon the technical system and upon work organization; - correction, i.e. the action upon the evolution of the technical system and organizing; - formation/training, i.e. action upon operators. The paper presents a characterization of the socio-technical system and on this basis discusses the issue of individual adjustment to the socio-technical system and reciprocally, the issue of the socio-technical system adjustment to the individual. Concepts as: ergonomics, physical medium, man/machine interface and support of the operator, man/machine task sharing, the work organizing are put in relation with the central subject, the nuclear safety

Procesoptimerende multivariable regulatorer til kraftværkskedler. Process Optimizing Multivariable Controllers for Powerplant Boilers

DEFF Research Database (Denmark)

Hansen, T.

The purpose of this Ph.D. thesis is twofold: The first purpose is to devise a new method for application of multivariable controllers in boiler control systems in which they act as optional process optimizing extensions to conventional control systems and in such a way that the safety measures...... mentioned, the concept is applicable to new as well as existing plants. The seccond purpose is to suggest specific methods for experimental modelling and multivariable controller design which are possible to use under the conceptual framework, implement them and test them in a boiler application....

Model technique for aerodynamic study of boiler furnace

Energy Technology Data Exchange (ETDEWEB)

1966-02-01

The help of the Division was recently sought to improve the heat transfer and reduce the exit gas temperature in a pulverized-fuel-fired boiler at an Australian power station. One approach adopted was to construct from Perspex a 1:20 scale cold-air model of the boiler furnace and to use a flow-visualization technique to study the aerodynamic patterns established when air was introduced through the p.f. burners of the model. The work established good correlations between the behaviour of the model and of the boiler furnace.

CHP as a Boiler Replacement Opportunity (Webinar) – April 30, 2013

Science.gov (United States)

This webinar provides information about the benefits of replacing a boiler with a CHP system, describes CHP project analysis and delivery processes, and highlights a case study at Penn State University.

Sulphur recirculation for reduced boiler corrosion; Minskad pannkorrosion med svavelrecirkulation

Energy Technology Data Exchange (ETDEWEB)

Andersson, Sven; Karlsson, Martin (Goetaverken Miljoe AB, Goeteborg (Sweden)); Blomqvist, Evalena; Baefver, Linda; Claesson, Frida; Davidsson, Kent (SP Sveriges Tekniska Forskningsinstitut, Boraas (Sweden)); Froitzheim, Jan; Pettersson, Jesper; Steenari, Britt-Marie (Chalmers Tekniska Hoegskola, Oorganisk miljoekemi, Goeteborg (Sweden))

2010-03-15

Sulphur recirculation is a new technology for reducing boiler corrosion and dioxin formation, which was demonstrated in full-scale tests performed at the Renova Waste to Energy plant at Saevenaes in Goeteborg (Sweden). Sulphur is recirculated from the flue gas cleaning back to the boiler, which reduces the chloride content of the deposits, which in turn reduces boiler corrosion and dioxin formation. Sulphur dioxide was separated from the flue gas in a wet scrubber by adding hydrogen peroxide, producing sulphuric acid. The sulphuric acid was injected into the furnace using nozzles with atomization air, surrounded by recirculated flue gas for improved mixing. By recirculating the sulphur, the sulphur dioxide concentration was increased in the boiler. Each sulphur atom passed the boiler several times and no external sulphur had to be added. Dioxin, ash, deposits and particle samplings together with 1000 h corrosion probe measurements were performed for normal operation (reference) and with sulphur recirculation respectively. During spring 2009, reference measurements were made and the recirculation system was installed and tested. During autumn 2009, a long term test with sulphur recirculation was made. An SO{sub 2} concentration of approximately 800 mg/m3 (n, d.g.) was maintained in the boiler by the system except during a period of extremely low sulphur content in the waste. The sulphur dioxide stack concentrations have been far below the emission limit. Sulphuric acid dew point measurements have shown that the sulphuric acid dosage did not lead to elevated SO{sub 3} concentrations, which may otherwise lead to low temperature corrosion. The chlorine content of both fly ash and boiler ash decreased and the sulphur content increased during the sulphur recirculation tests. The molar chlorine/sulphur ratio (Cl/S) decreased by two thirds in the fly ash as well as in the boiler ash, except for one sample. With sulphur recirculation in operation, the deposit growth was

49 CFR 230.20 - Alteration and repair report for steam locomotive boilers.

Science.gov (United States)

2010-10-01

... boilers. 230.20 Section 230.20 Transportation Other Regulations Relating to Transportation (Continued... boilers. (a) Alterations. When an alteration is made to a steam locomotive boiler, the steam locomotive... maintained for the life of the boiler. (See appendix B of this part.) (b) Welded and riveted repairs to...