WorldWideScience

Sample records for boiler components operating

  1. Strength advance design of boiler components for DSS operation

    Energy Technology Data Exchange (ETDEWEB)

    Shimada, Tsuyoshi; Tsuta, Toshio; Yamaji, Seiichi; Miyoshi, Teiichi (Kawasaki Heavy Industries Ltd., Kobe, (Japan))

    1989-08-20

    The thermal power plants in the future are expected to operate under such medium loads as LNG, petroleum and coal burning. As a result, frequent start-ups at night (DSS operation) and week-end stops (WSS operation), etc. are conducted: sliding pressure operation system is adopted to reduce the thermal stress at the turbine and to improve the plant efficiency at partial load operation; this causes a rapid temperture change which gives rise to big thermal stress at various points of the boiler causing wide fatigue damage at the center of the stress. Simultneously, the creep damage at high temperature progresses by time. In order to attain sufficient life for the planned operation mode at the design of various boiler points, improvements have been conducted at internal bore edge of a thick cylinder, shape of the fin end piece, furnace/horizontal flue corner part and the attached metal pieces for enhancing the reliability. 1 ref., 9 figs., 1 tab.

  2. Boiler operator's handbook

    CERN Document Server

    Heselton, Ken

    2004-01-01

    Containing key information for operators and managers of large and small plants, this is an indispensable guide for those at advanced and early stages of their careers, as well as for managers interested in reducing operating expenses.

  3. Circulating fluidized bed boilers design and operations

    CERN Document Server

    Basu, Prabir

    1991-01-01

    This book provides practicing engineers and students with insight into the design and operation of circulating fluidized bed (CFB) boilers. Through a combination of theoretical concepts and practical experience, this book gives the reader a basic understanding of the many aspects of this subject.Important environmental considerations, including solid waste disposal and predicted emissions, are addressed individually in separate chapters. This book places an emphasis on combustion, hydrodynamics, heat transfer, and material issues, and illustrates these concepts with numerous examples of pres

  4. Modeling operation mode of pellet boilers for residential heating

    Science.gov (United States)

    Petrocelli, D.; Lezzi, A. M.

    2014-11-01

    In recent years the consumption of wood pellets as energy source for residential heating lias increased, not only as fuel for stoves, but also for small-scale residential boilers that, produce hot water used for both space heating and domestic hot water. Reduction of fuel consumption and pollutant emissions (CO, dust., HC) is an obvious target of wood pellet boiler manufacturers, however they are also quite interested in producing low- maintenance appliances. The need of frequent maintenance turns in higher operating costs and inconvenience for the user, and in lower boiler efficiency and higher emissions also. The aim of this paper is to present a theoretical model able to simulate the dynamic behavior of a pellet boiler. The model takes into account many features of real pellet boilers. Furthermore, with this model, it is possible to pay more attention to the influence of the boiler control strategy. Control strategy evaluation is based not only on pellet consumption and on total emissions, but also on critical operating conditions such as start-up and stop or prolonged operation at substantially reduced power level. Results are obtained for a residential heating system based on a wood pellet boiler coupled with a thermal energy storage. Results obtained so far show a weak dependence of performance in terms of fuel consumption and total emissions on control strategy, however some control strategies present some critical issues regarding maintenance frequency.

  5. Operator's Manual, Boiler Room Operations and Maintenance. Supplement A, Air Pollution Training Institute Self-Instructional Course SI-466.

    Science.gov (United States)

    Environmental Protection Agency, Research Triangle Park, NC. Air Pollution Training Inst.

    This Operator's Manual is a supplement to a self-instructional course prepared for the United States Environmental Protection Agency. This publication is the Boiler Room Handbook for operating and maintaining the boiler and the boiler room. As the student completes this handbook, he is putting together a manual for running his own boiler. The…

  6. Analytical model for erosion behaviour of impacted fly-ash particles on coal-fired boiler components

    Indian Academy of Sciences (India)

    S K Das; K M Godiwalla; S P Mehrotra; K K M Sastry; P K Dey

    2006-10-01

    Fly ash particles entrained in the flue gas from boiler furnaces in coal-fired power stations can cause serious erosive wear on steel surfaces along the flow path. Such erosion can significantly reduce the operational life of the boiler components. A mathematical model embodying the mechanisms of erosion on behaviour, has been developed to predict erosion rates of coal-fired boiler components at different temperatures. Various grades of steels used in fabrication of boiler components and published data pertaining to boiler fly ash have been used for the modelling. The model incorporates high temperature tensile properties of the target metal surface at room and elevated temperatures and has been implemented in an user-interactive in-house computer code (EROSIM–1), to predict the erosion rates of various grades of steel. Predictions have been found to be in good agreement with the published data. The model is calibrated with plant and experimental data generated from a high temperature air-jet erosion-testing facility. It is hoped that the calibrated model will be useful for erosion analysis of boiler components.

  7. Analytical model for erosion behaviour of impacted fly-ash particles on coal-fired boiler components

    Energy Technology Data Exchange (ETDEWEB)

    Das, S.K.; Godiwalla, K.M.; Mehrotra, S.P.; Sastry, K.K.M.; Dey, P.K.

    2006-10-15

    Fly ash particles entrained in the flue gas from boiler furnaces in coal-fired power stations can cause serious erosive wear on steel surfaces along the flow path. Such erosion can significantly reduce the operational life of the boiler components. A mathematical model, embodying the mechanisms of erosion on behaviour, has been developed to predict erosion rates of coal-fired boiler components at different temperatures. Various grades of steels used in fabrication of boiler components and published data pertaining to boiler fly ash have been used for the modelling. The model incorporates high temperature tensile properties of the target metal surface at room and elevated temperatures and has been implemented in an user-interactive in-house computer code (EROSIM-1), to predict the erosion rates of various grades of steel. Predictions have been found to be in good agreement with the published data. The model is calibrated with plant and experimental data generated from a high temperature air-jet erosion-testing facility. It is hoped that the calibrated model will be useful for erosion analysis of boiler components.

  8. Evaluation of internal boiler components and gases using a high-temperature infrared (IR) lens

    Science.gov (United States)

    Hammaker, Robert G.; Colsher, Richard J.; Miles, Jonathan J.; Madding, Robert P.

    1996-03-01

    Fuel accounts for an average of seventy percent of the yearly operational and maintenance costs of all the fossil stations in the United States. This amounts to 30 billion dollars spent for fuel each year. In addition, federal and state environmental codes have been enforcing stricter regulations that demand cleaner environments, such as the reduction of nitrogen oxides (NOx), which are a by-product of the fossil fuel flame. If the burn of the flame inside a boiler could be optimized, the usage of fuel and the amounts of pollution produced would be significantly reduced, and many of the common boiler tube failures can be avoided. This would result in a major dollar savings to the utility industry, and would provide a cleaner environment. Accomplishing these goals will require a major effort from the designers and operators that manufacture, operate, and maintain the fossil stations. Over the past few years re-designed burners have been installed in many boilers to help control the temperatures and shape of the flame for better performance and NOx reduction. However, the measurement of the processes and components inside the furnace, that could assist in determining the desired conditions, can at times be very difficult due to the hostile hot environment. In an attempt to resolve these problems, the EPRI M&D Center and a core group of EPRI member utilities have undertaken a two-year project with various optical manufacturers, IR manufacturers, and IR specialists, to fully develop an optical lens that will withstand the high furnace temperatures. The purpose of the lens is to explore the possibilities of making accurate high temperature measurements of the furnace processes and components in an ever-changing harsh environment. This paper provides an introduction to EPRI's internal boiler investigation using an IR high temperature lens (HTL). The paper describes the objectives, approach, benefits, and project progress.

  9. Low excess air operations of oil boilers

    Energy Technology Data Exchange (ETDEWEB)

    Butcher, T.A.; Celebi, Y.; Litzke, Wai Lin [Brookhaven National Labs., Upton, NY (United States)

    1997-09-01

    To quantify the benefits which operation at very low excess air operation may have on heat exchanger fouling BNL has recently started a test project. The test allows simultaneous measurement of fouling rate, flue gas filterable soot, flue gas sulfuric acid content, and flue gas sulfur dioxide.

  10. A mathematical model for optimized operation and control in a CDQ-Boiler system

    Institute of Scientific and Technical Information of China (English)

    De Wang; Tao Yang; Zhi Wen; Junxiao Feng; Ning Kong; Qin Wang; Weimin Wang

    2005-01-01

    Based on analyzing the thermal process of a CDQ (coke dry quenching)-Boiler system, the mathematical model for optimized operation and control in the CDQ-Boiler system was developed. It includes a mathematical model for heat transferring process in the CDQ unit, a mathematical model for heat transferring process in the boiler and a combustion model for circulating gas in the CDQ-Boiler system. The model was verified by field data, then a series of simulations under several typical operating conditions of CDQ-Boiler were carried on, and in tum, the online relation formulas between the productivity and the optimal circulating gas, and the one between the productivity and the optimal second air, were achieved respectively. These relation equations have been successfully used in a CDQ-Boiler computer control system in the Baosteel, to realize online optimized guide and control, and meanwhile high efficiency in the CDQ-Boiler system has been achieved.

  11. Review of conditions for reliable boiler operation; Bedingungen fuer einen zuverlaessigen Kesselbetrieb

    Energy Technology Data Exchange (ETDEWEB)

    Stodola, J.

    1999-08-01

    This paper discusses fundamentals of corrosion protection in boilers, different boiler water treatments used by the utility industry to achieve this objective as well as limitations boiler designs may impose on long term boiler performance. The purpose there is to determine whether chemists have the ability to guarantee reliable and problem free operation of any boiler. (orig.) [German] Dieser Artikel diskutiert die Grundlagen des Korrosionsschutzes in Kesseln, die verschiedenen von den Kraftwerken angewandten Kesselwasser-Fahrweisen und die Auswirkung der Kesselauslegung auf das langfristige Kesselverhalten. Es wird ueberlegt, ob Chemiker einen zuverlaessigen und problemfreien Betrieb eines jeden Kessels garantieren koennen. (orig.)

  12. Testing Header Component of Electricity Power Industry Boiler

    International Nuclear Information System (INIS)

    Testing of header component of Suralaya Unit II electricity power by replication method has been carried out. That header component is cross over pipe which interconnection between Primary and Superheater Outlet Header Secondary Superheater Outlet Header with the operation time over 14 years. The main composition of cross over pipe is 2 1/4 Cr 1 Mo or frequently specified as ferritique steel. The replication testing shown that the damage classification on those cross over pipe in A class based on failure classification from Neubauer and Wedel. Simple calculation in favor of cross over pipe remaining lifetime is about 16.5 years moreover

  13. High Temperature Corrosion Problem of Boiler Components in presence of Sulfur and Alkali based Fuels

    Science.gov (United States)

    Ghosh, Debashis; Mitra, Swapan Kumar

    2011-04-01

    Material degradation and ageing is of particular concern for fossil fuel fired power plant components. New techniques/approaches have been explored in recent years for Residual Life assessment of aged components and material degradation due to different damage mechanism like creep, fatigue, corrosion and erosion etc. Apart from the creep, the high temperature corrosion problem in a fossil fuel fired boiler is a matter of great concern if the fuel contains sulfur, chlorine sodium, potassium and vanadium etc. This paper discusses the material degradation due to high temperature corrosion in different critical components of boiler like water wall, superheater and reheater tubes and also remedial measures to avoid the premature failure. This paper also high lights the Residual Life Assessment (RLA) methodology of the components based on high temperature fireside corrosion. of different critical components of boiler.

  14. New source performance standards for industrial boilers. Volume 2. Review of industry operating practices

    Energy Technology Data Exchange (ETDEWEB)

    Bryan, R.J.; Weisenberg, I.J.; Wilson, K.

    1980-09-01

    The applicability is evaluated of several possible versions of a revised New Source Performance Standards (NSPS) for industrial boilers to boilers that are operated according to typical industry practices. A survey of operating practices is presented, and it is concluded that an NSPS that includes too high a percent removal requirement for SO/sub 2/ (90%) might be excessively costly and cause operating problems for the industrial operator. More field evaluations of low excess air and low Btu gasification are required to validate these techniques for pollution control under industrial boiler operating conditions. The cost of two small boilers with no SO/sub 2/ controls was less than one large boiler of twice the capacity with SO/sub 2/ controls. The annual cost of operating and maintaining the control system accounted for the difference.

  15. ADVANCED, LOW/ZERO EMISSION BOILER DESIGN AND OPERATION

    Energy Technology Data Exchange (ETDEWEB)

    Fabienne Chatel-Pelage

    2003-10-01

    This document reviews the work performed during the quarter July--September 2003. Significant progress has been made in Task 1 (Site Preparation), Task 2 (Test performance) and Task 3 (Techno-Economic Study) of the project: the site preparation has been completed, two weeks of tests have been performed and the power generating units to be compared from an economical standpoint have been selected and accurately described. In the experimental part of this effort (task1), the partners in this project demonstrated the feasibility of 100% air replacement with O{sub 2}-enriched flue gas on 1.5MW coal-fired boiler. The air infiltration have been reduced to approximately 5% of the stoichiometry, enabling to reach around 70% of CO{sub 2} in the flue gases. Higher air in-leakage reduction is expected using alternative boiler operating procedure in order to achieve higher CO{sub 2} concentration in flue gas for further sequestration or reuse. The NO{sub x} emissions have been shown considerably lower in O{sub 2}-fired conditions than in air-baseline, the reduction rate averaging 70%. An additional week of tests is scheduled mid October 2003 for combustion parameter optimization, and some more days of operation will be dedicated to mercury emission measurement and heat transfer characterization. Out of the $485k already allocated in this project, $300k has been spent and reported to date, mainly in site preparation ({approx}$215k) and test performance ({approx}$85k). In addition to DOE allocated funds, to date approximately $240k has been cost-shared by the participants, bringing the total project cost up to $540k as on September 30, 2003.

  16. Method and algorithm of ranking boiler plants at block electric power stations by the criterion of operation reliability and profitability

    Science.gov (United States)

    Farhadzadeh, E. M.; Muradaliyev, A. Z.; Farzaliyev, Y. Z.

    2015-10-01

    A method and an algorithm of ranking of boiler installations based on their technical and economic indicators are proposed. One of the basic conditions for ranking is the independence of technical and economic indicators. The assessment of their interrelation was carried out with respect to the correlation rate. The analysis of calculation data has shown that the interrelation stability with respect to the value and sign persists only for those indicators that have an evident relationship between each other. One of the calculation steps is the normalization of quantitative estimates of technical and economic indicators, which makes it possible to eliminate differences in dimensions and indicator units. The analysis of the known methods of normalization has allowed one to recommend the relative deviation from the average value as a normalized value and to use the arithmetic mean of the normalized values of independent indicators of each boiler installation as an integrated index of performance reliability and profitability. The fundamental differences from the existing approach to assess the "weak components" of a boiler installation and the quality of monitoring of its operating regimes are that the given approach takes into account the reliability and profitability of the operation of all other analogous boiler installations of an electric power station; it also implements competing elements with respect to the quality of control among the operating personnel of separate boiler installations and is aimed at encouraging an increased quality of maintenance and repairs.

  17. The reliability of the repair weld joints of aged high temperature components in fossil power boilers

    Energy Technology Data Exchange (ETDEWEB)

    Okamura, Hiroyuki [Science Univ. of Tokyo (Japan); Ohtani, Ryuichi [Kyoto Univ. (Japan); Fujii, Kazuya [Japan Power Engineering and Inspection Corp., Tokyo (Japan); Yokoyama, Tomomitsu; Nishimura, Nobuhiko [Mitsubishi Heavy Industries Ltd., Tokyo (Japan); Suzuki, Komei [Japan Steel Works Ltd., Tokyo (Japan)

    1998-11-01

    It is of fundamental engineering importance to be able to give reliable assessments of the effective service life of the critical components used within fossil power plants, particularly for those operating for prolonged periods. It is common practice for such assessments to have been estimated using destructive tests, typically the stress rupture test, this having been recognized as one of the most reliable evaluation methods available. Its only drawback is that it often does not permit the component to be in use following the sampling of the test specimen without repairing. The current piece of work focuses on the reliability of the repair welds of components for specimens taken from fossil power plants, having been in service for prolonged periods. Several such repairs to welds have been made to an old power boiler, in particular to a superheater header which is fabricated from 2.25Cr-1Mo steel. Under close examination the repairs to the girth weldment showed susceptibilities of weld cracking, similar to that observed in as-manufactured material. Within the repaired region of the welded joint the microstructure, tensile properties and toughness seemed to be unaffected. The hardness attained its minimum value within the heat affected zone, HAZ of the repair weld, overlapping that of original girth weld HAZ. Furthermore, the stress rupture strength achieved its minimum value at the same position taking on the same value as the strength associated with the aged girth welded joint. (orig.)

  18. 40 CFR Table 3 to Subpart Ddddd of... - Operating Limits for Boilers and Process Heaters With Mercury Emission Limits and Boilers and...

    Science.gov (United States)

    2010-07-01

    ... Process Heaters With Mercury Emission Limits and Boilers and Process Heaters That Choose To Comply With... Heaters With Mercury Emission Limits and Boilers and Process Heaters That Choose To Comply With the... operating limits: If you demonstrate compliance with applicable mercury and/or total selected...

  19. Advanced, Low/Zero Emission Boiler Design and Operation

    Energy Technology Data Exchange (ETDEWEB)

    Babcock/Wilcox; Illinois State Geological; Worley Parsons; Parsons Infrastructure/Technology Group

    2007-06-30

    In partnership with the U.S. Department of Energy's National Energy Technology Laboratory, B&W and Air Liquide are developing and optimizing the oxy-combustion process for retrofitting existing boilers as well as new plants. The main objectives of the project is to: (1) demonstrate the feasibility of the oxy-combustion technology with flue gas recycle in a 5-million Btu/hr coal-fired pilot boiler, (2) measure its performances in terms of emissions and boiler efficiency while selecting the right oxygen injection and flue gas recycle strategies, and (3) perform technical and economic feasibility studies for application of the technology in demonstration and commercial scale boilers. This document summarizes the work performed during the period of performance of the project (Oct 2002 to June 2007). Detailed technical results are reported in corresponding topical reports that are attached as an appendix to this report. Task 1 (Site Preparation) has been completed in 2003. The experimental pilot-scale O{sub 2}/CO{sub 2} combustion tests of Task 2 (experimental test performance) has been completed in Q2 2004. Process simulation and cost assessment of Task 3 (Techno-Economic Study) has been completed in Q1 2005. The topical report on Task 3 has been finalized and submitted to DOE in Q3 2005. The calculations of Task 4 (Retrofit Recommendation and Preliminary Design of a New Generation Boiler) has been completed in 2004. In Task 6 (engineering study on retrofit applications), the engineering study on 25MW{sub e} unit has been completed in Q2, 2008 along with the corresponding cost assessment. In Task 7 (evaluation of new oxy-fuel power plants concepts), based on the design basis document prepared in 2005, the design and cost estimate of the Air Separation Units, the boiler islands and the CO{sub 2} compression and trains have been completed, for both super and ultra-supercritical case study. Final report of Task-7 is published by DOE in Oct 2007.

  20. ADVANCED, LOW/ZERO EMISSION BOILER DESIGN AND OPERATION

    Energy Technology Data Exchange (ETDEWEB)

    Fabienne Chatel-Pelage

    2004-01-01

    This document reviews the work performed during the quarter October-December 2003. Task 1 (Site Preparation) had been completed in the previous reporting period. In this reporting period, one week of combustion parameters optimization has been performed in Task 2 (experimental test performance) of the project. Under full-oxy conditions (100% air replacement with O{sub 2}-enriched flue gas) in 1.5MW{sub th} coal-fired boiler, the following parameters have been varied and their impact on combustion characteristics measured: the recirculated flue gas flow rate has been varied from 80% to 95% of total flue gas flow, and the total oxygen flow rate into the primary air zone of the boiler has been set to levels ranging from 15% to 25% of the total oxygen consumption in the overall combustion. In current reporting period, significant progress has also been made in Task 3 (Techno-Economic Study) of the project: mass and energy balance calculations and cost assessment have been completed on plant capacity of 533MW{sub e} gross output while applying the methodology described in previous reporting periods. Air-fired PC Boiler and proposed Oxygen-fired PC Boiler have been assessed, both for retrofit application and new unit. The current work schedule is to review in more details the experimental data collected so far as well as the economics results obtained on the 533MWe cases, and to develop a work scope for the remainder of the project. Approximately one week of pilot testing is expected during the first quarter of 2004, including mercury emission measurement and heat transfer characterization. The project was on hold from mid-November through December 2003 due to non-availability of funds. Out of the {approx}$785k allocated DOE funds in this project, $497k have been spent to date ($480 reported so far), mainly in site preparation, test performance and economics assessment. In addition to DOE allocated funds, to date approximately $330k has been cost-shared by the

  1. Capital and operating costs for industrial boilers. Final report Apr-Jun 79

    Energy Technology Data Exchange (ETDEWEB)

    Gibbs, L.L.; AbrahaM, J.P.; Noe, N.D.; Forste, D.S.; Kimball, H.T.

    1979-06-01

    The report provides estimates of capital and operating costs for industrial boilers. Costs are related to the type of fuel fired, firing design and rated capacity. Both package and field-erected boilers are evaluated. Fuels considered include coal, residual oil, distillate oil and natural gas. Firing designs for coal include underfeed-stoker, spreader-stoker and pulverized. Rated capacities range from 15(10 to the 6th)Btu/hr for oil and gas to 700(10 to the 6th)Btu/hr for coal. Costs are developed on a study estimate basis. Individual boiler cost estimates were plotted and cost equations developed for total equipment, installation (direct and indirect) and operating costs (variable and fixed).

  2. Analysis of Boiler Operational Variables Prior to Tube Leakage Fault by Artificial Intelligent System

    Directory of Open Access Journals (Sweden)

    Al-Kayiem Hussain H.

    2014-07-01

    Full Text Available Steam boilers are considered as a core of any steam power plant. Boilers are subjected to various types of trips leading to shut down of the entire plant. The tube leakage is the worse among the common boiler faults, where the shutdown period lasts for around four to five days. This paper describes the rules of the Artificial Intelligent Systems to diagnosis the boiler variables prior to tube leakage occurrence. An Intelligent system based on Artificial Neural Network was designed and coded in MATLAB environment. The ANN was trained and validated using real site data acquired from coal fired power plant in Malaysia. Ninety three boiler operational variables were identified for the present investigation based on the plant operator experience. Various neural networks topology combinations were investigated. The results showed that the NN with two hidden layers performed better than one hidden layer using Levenberg-Maquardt training algorithm. Moreover, it was noticed that hyperbolic tangent function for input and output nodes performed better than other activation function types.

  3. ADVANCED, LOW/ZERO EMISSION BOILER DESIGN AND OPERATION

    Energy Technology Data Exchange (ETDEWEB)

    Ovidiu Marin; Fabienne Chatel-Pelage

    2003-07-01

    This document reviews the work performed during the quarter April-June 2003. The main focus of this quarter has been the site preparation (task 1) for the test campaign scheduled in September/October 2003. Task 3 (Techno-economical assessment) has also been initiated while selecting the methodology to be used in the economics analysis and specifying the plants to be compared: In Task 1 (Site Preparation), the process definition and design activities have been completed, the equipment and instruments required have been identified, and the fabrication and installation activities have been initiated, to implement the required modifications on the pilot boiler. As of today, the schedule calls for completion of construction by late-July. System check-down is scheduled for the first two weeks of August. In Task 2 (Combustion and Emissions Performance Optimization), four weeks of testing are planned, two weeks starting second half of August and two weeks starting at the end of September. In Task 3 (Techno-Economic Study), the plants to be evaluated have been specified, including baseline cases (air fired PC boilers with or without CO{sub 2} capture), O{sub 2}-fired cases (with or without flue gas recirculation) and IGCC cases. Power plants ranging from 50 to 500MW have been selected and the methodology to be used has been described, both for performance evaluation and cost assessment. The first calculations will be performed soon and the first trends will be reported in the next quarter. As part of Task 5 (Project Management & Reporting), the subcontract between Babcock&Wilcox and American Air Liquide has been finalized. The subcontract between ISGS and American Air Liquide is in the final stages of completion.

  4. MEMS-Based Boiler Operation from Low Temperature Heat Transfer and Thermal Scavenging

    Directory of Open Access Journals (Sweden)

    Leland Weiss

    2012-04-01

    Full Text Available Increasing world-wide energy use and growing population growth presents a critical need for enhanced energy efficiency and sustainability. One method to address this issue is via waste heat scavenging. In this approach, thermal energy that is normally expelled to the environment is transferred to a secondary device to produce useful power output. This paper investigates a novel MEMS-based boiler designed to operate as part of a small-scale energy scavenging system. For the first time, fabrication and operation of the boiler is presented. Boiler operation is based on capillary action that drives working fluid from surrounding reservoirs across a heated surface. Pressure is generated as working fluid transitions from liquid to vapor in an integrated steamdome. In a full system application, the steam can be made available to other MEMS-based devices to drive final power output. Capillary channels are formed from silicon substrates with 100 µm widths. Varying depths are studied that range from 57 to 170 µm. Operation of the boiler shows increasing flow-rates with increasing capillary channel depths. Maximum fluid mass transfer rates are 12.26 mg/s from 170 µm channels, an increase of 28% over 57 µm channel devices. Maximum pressures achieved during operation are 229 Pa.

  5. Steam boilers: process models for improved operation and design

    NARCIS (Netherlands)

    Ahnert, F.

    2007-01-01

    Biomass combustion can be an economic way to contribute to the reduction of CO2 emissions, which are a main suspect of the so-called greenhouse effect. In order to promote a widespread utilization of biomass combustion, operational problems like fuel treatment, slagging, fouling and corrosion have t

  6. Steam boiler technology

    Energy Technology Data Exchange (ETDEWEB)

    Teir, S.

    2002-07-01

    The steam boiler technology e-Book is provided by the Laboratory of Energy Engineering and Environmental Protection at Helsinki University of Technology. The book covers the basics and the history of steam generation, modern boilers types and applications, steam/water circulation design, feedwater and steam systems components, heat exchangers in steam boilers, boiler calculations, thermal design of heat exchangers.

  7. Effect of a condensation utilizer on the operation of steam and hot-water gas-fired boilers

    Science.gov (United States)

    Ionkin, I. L.; Ragutkin, A. V.; Roslyakov, P. V.; Supranov, V. M.; Zaichenko, M. N.; Luning, B.

    2015-05-01

    Various designs for condensation utilizers of the low-grade heat of furnace gases that are constructed based on an open-type heat exchanger are considered. Computational investigations are carried out for the effect of the condensation utilizer with tempering and moistening of air on the operation of steam and hot-water boilers burning natural gas. The investigations are performed based on the predeveloped adequate calculating models of the steam and hot-water boilers in a Boiler Designer program complex. Investigation results for TGM-96B and PTVM-120 boilers are given. The enhancement of the operation efficiency of the condensation utilizer can be attained using a design with tempering and moistening of air supplied to combustion that results in an insignificant increase in the temperature of waste gases. This has no effect on the total operation efficiency of the boiler and the condenser unit, because additional losses with waste gases are compensated owing to the operation of the last. The tempering and moistening of air provide a substantial decrease in the temperature in the zone of active combustion and shortening the nitrogen oxide emission. The computational investigations show that the premoistening of air supplied to combustion makes the technical and economic efficiency of boilers operating with the Condensation Utilizer no worse.

  8. Operation corrosion test of austenitic steel bends for supercritical coal boilers

    Directory of Open Access Journals (Sweden)

    Cizner J.

    2016-03-01

    Full Text Available Corrosion tests of both annealed and not annealed bends of HR3C and S304H steels in operation conditions of black and brown coal combustion boilers in EPRU and EDE. After a long-term exposure, the samples were assessed gravimetrically and metallographically. The comparison of annealed and unannealed states showed higher corrosion rates in the annealed state; corrosion of the sample surface did not essentially differ for compression and tensile parts of the beams. Detailed assessment of both steels is described in detail in this study.

  9. Thermal-hydraulic modeling of the steady-state operating conditions of a fire-tube boiler

    Directory of Open Access Journals (Sweden)

    Rahmani Ahmed

    2009-01-01

    Full Text Available In this work, we are interested to simulate the thermal-hydraulic behavior of three-pass type fire-tube boiler. The plant is designed to produce 4.5 tons per hour of saturated steam at 8 bar destined principally for heating applications. A calculation program is developed in order to simulate the boiler operation under several steady-state operating conditions. This program is based upon heat transfer laws between hot gases and the fire-tube internal walls. In the boiler combustion chamber, the heat transfer has been simulated using the well-stirred furnace model. In the convection section, heat balance has been carried out to estimate the heat exchanges between the hot gases and the tube banks. The obtained results are compared to the steady-state operating data of the considered plant. A comparative analysis shows that the calculation results are in good agreement with the boiler operating data. Furthermore, a sensitivity study has been carried out to assess the effects of input parameters, namely the fuel flow rate, air excess, ambient temperature, and operating pressure, upon the boiler thermal performances.

  10. Design, construction and operating experience of boilers at Wylfa power station

    International Nuclear Information System (INIS)

    The report will describe the boilers, but will emphasise the problems encountered and the solutions. The boilers are 'once through' with start up drums. Some redundancy was provided but this advantage was lost due to downrating of gas temperature. The boilers are carbon steel suspended plattens (992 per reactor) tightly packed in the annular space between the core shielding and the spherical wall of the pressure vessel. This construction denies access to repair tube leaks. when a leak occurs the faulty platten has to be plugged off. This is done with the reactor at 60% power. The process will be described. Reactor 1 commenced operation in 1971, Reactor 2 in June 1971. Between 1972 and May 1984 21 leaks occurred which resulted in a major shutdown for investigation. This revealed the leaks were caused by gas flow induced vibration resulting in fretting of tubes in clips. Restraints and additional clamps were fitted. This has been successful but the modifications were extensive and in very difficult working conditions, the Reactor being shut down until May 1976. A family of leaks adjacent to personnel access ways commenced in Reactor 1 in 1975 which was later identified as erosion/corrosion on the water/steam side caused by the feed flow instability. This problem is common to both Reactors. Various modifications have been applied. Redistribution of feed flow using orifice plates and ferrules was only temporarily successful. Following extensive rig testing the feed water has been dosed with amino methyl proponal (AMP) since September 1983 with an immediate and sustained reduction in the leak rate. The amine provides protection through the steam/water phase. Rig testing continues to attain a better understanding of the erosion/corrosion. (author)

  11. The creep life of superheater and reheater tubes under varying pressure conditions in operational boilers

    International Nuclear Information System (INIS)

    The first of each manufacturer's 500 MW boilers supplied to the CEGB (Central Electricity Generating Board) have been subjected to an extensive programme of tests for performance optimization and safe operation. Around 250 thermocouples on superheater and reheater tubes have in each case been monitored as part of the exercise. The readings are corrected and used to compute creep rupture damage based on internationally agreed stress rupture data and a simple cumulative damage concept. Comparison of the design creep rupture life and the cumulative life consumed has in several applications been invaluable in influencing operating procedures and arranging tube modifications or replacements, so that loss of generation by creep rupture failure is minimized. (author)

  12. Measure Guideline: Condensing Boilers - Optimizing Efficiency and Response Time During Setback Operation

    Energy Technology Data Exchange (ETDEWEB)

    Arena, L.

    2014-02-01

    Conventional wisdom surrounding space heating has told us a couple of things consistently for several years now: size the mechanical systems to the heating loads and setting the thermostat back at night will result in energy savings. The problem is these two recommendations oppose each other. A system that is properly sized to the heating load will not have the extra capacity necessary to recover from a thermostat setback, especially at design conditions. The implication of this is that, for setback to be successfully implemented, the heating system must be oversized. This issue is exacerbated further when an outdoor reset control is used with a condensing boiler, because not only is the system matched to the load at design, the outdoor reset control matches the output to the load under varying outdoor temperatures. Under these circumstances, the home may never recover from setback. Special controls to bypass the outdoor reset sensor are then needed. Properly designing a hydronic system for setback operation can be accomplished but depends on several factors. Determining the appropriateness of setback for a particular project is the first step. This is followed by proper sizing of the boiler and baseboard to ensure the needed capacity can be met. Finally, control settings must be chosen that result in the most efficient and responsive performance. This guide provides step by step instructions for heating contractors and hydronic designers for selecting the proper control settings to maximize system performance and improve response time when using a thermostat setback.

  13. Measure Guideline: Condensing Boilers-Optimizing Efficiency and Response Time During Setback Operation

    Energy Technology Data Exchange (ETDEWEB)

    Arena, L. [Consortium for Advanced Residential Buildings (CARB), Norwalk, CT (United States)

    2014-02-01

    Conventional wisdom surrounding space heating has consistently stated two things: size the mechanical systems to the heating loads, and setting the thermostat back at night will result in energy savings. The problem is these two recommendations oppose each other. A system that is properly sized to the heating load will not have the extra capacity necessary to recover from a thermostat setback, especially at design conditions. The implication of this is that, for setback to be successfully implemented, the heating system must be oversized. This issue is exacerbated further when an outdoor reset control is used with a condensing boiler, because not only is the system matched to the load at design, the outdoor reset control matches the output to the load under varying outdoor temperatures. Under these circumstances, the home may never recover from setback. Special controls to bypass the outdoor reset sensor are then needed. Properly designing a hydronic system for setback operation can be accomplished but depends on several factors. The first step is to determine the appropriateness of setback for a particular project. This is followed by proper sizing of the boiler and baseboard to ensure the needed capacity can be met. Finally, control settings must be chosen that result in the most efficient and responsive performance. This guide provides step-by-step instructions for heating contractors and hydronic designers for selecting the proper control settings to maximize system performance and improve response time when using a thermostat setback.

  14. Performance of a domestic pellet boiler as a function of operational loads: Part-2

    Energy Technology Data Exchange (ETDEWEB)

    Verma, V.K.; De Ruyck, J. [Department Mechanical Engineering, Faculty of Engineering, Vrije Universiteit Brussel, Pleinlaan 2, 1050 Brussel (Belgium); Bram, S. [Department Mechanical Engineering, Faculty of Engineering, Vrije Universiteit Brussel, Pleinlaan 2, 1050 Brussel (Belgium); Department of Industrial Sciences and Technology, Erasmushogeschool Brussel, Nijverheidskaai 170, 1070 Brussel (Belgium); Gauthier, G. [Unite de Thermodynamique et Turbomachines (TERM), Universite Catholique de Louvain (U.C.L.), 1348 Louvain-la-Neuve (Belgium)

    2011-01-15

    Emissions and efficiency of a pellet boiler (40 kW) at nominal load were compared with emissions and efficiency at reduced load, while fired with six biomass pellets. The pellets include reed canary grass (Phalaris arundinacea), pectin waste from citrus shells (Citrus reticulata), sunflower husk (Helianthus annuus), peat, wheat straw (Triticum aestivum) and wood pellets. The measurements of emissions comprised of carbon monoxide (CO), nitrogen oxides (NO{sub x}), sulphur oxides (SO{sub x}) and flue dust mass concentrations (using DINplus and isokinetic sampling techniques). Emissions varied as a function of operational loads, for each type of pellets. The CO emissions were insignificant with reed canary grass (RCG), citrus pectin waste (CPW) and straw pellets at nominal load, however, at reduced load same pellets emitted 1.9, 4.0 and 7.4 times higher CO than wood pellets, respectively. Peat pellets emitted maximum CO at nominal load (4221.1 mgNm{sup -3}, 12.6 times higher than wood pellets) however; at reduced load CO emission was insignificant. The highest NO{sub x} emissions were reported with CPW, which were 3.4 and 4.6 times higher than wood pellets at nominal load and reduced load, respectively. Dust emissions were highest with sunflower husk and lowest with RCG pellets, at both operational modes. The best performance was reported with wood pellets, followed by RCG and pectin pellets, however, wood pellets combustion emitted 1.7 and 2.0 times higher dust{sub DINplus} than RCG at nominal and reduced loads, respectively. Not only fuel specific combustion optimization but also operational load specific optimization is essential for efficient use of agro-pellets in this type of boilers. (author)

  15. Guide to Combined Heat and Power Systems for Boiler Owners and Operators

    Energy Technology Data Exchange (ETDEWEB)

    Oland, CB

    2004-08-19

    Combined heat and power (CHP) or cogeneration is the sequential production of two forms of useful energy from a single fuel source. In most CHP applications, chemical energy in fuel is converted to both mechanical and thermal energy. The mechanical energy is generally used to generate electricity, while the thermal energy or heat is used to produce steam, hot water, or hot air. Depending on the application, CHP is referred to by various names including Building Cooling, Heating, and Power (BCHP); Cooling, Heating, and Power for Buildings (CHPB); Combined Cooling, Heating, and Power (CCHP); Integrated Energy Systems (IES), or Distributed Energy Resources (DER). The principal technical advantage of a CHP system is its ability to extract more useful energy from fuel compared to traditional energy systems such as conventional power plants that only generate electricity and industrial boiler systems that only produce steam or hot water for process applications. By using fuel energy for both power and heat production, CHP systems can be very energy efficient and have the potential to produce electricity below the price charged by the local power provider. Another important incentive for applying cogeneration technology is to reduce or eliminate dependency on the electrical grid. For some industrial processes, the consequences of losing power for even a short period of time are unacceptable. The primary objective of the guide is to present information needed to evaluate the viability of cogeneration for new or existing industrial, commercial, and institutional (ICI) boiler installations and to make informed CHP equipment selection decisions. Information presented is meant to help boiler owners and operators understand the potential benefits derived from implementing a CHP project and recognize opportunities for successful application of cogeneration technology. Topics covered in the guide follow: (1) an overview of cogeneration technology with discussions about benefits

  16. Questions and answers for boiler operation technique; 5. enl. and rev. ed.; Fragen und Antworten zur Kesselbetriebstechnik. Ein Lehrbuch fuer Teilnehmer an Ausbildungslehrgaengen fuer Kesselwaerter und fuer Studierende

    Energy Technology Data Exchange (ETDEWEB)

    Mayr, F. [ed.; Gritsch, T.; Hoehenberger, L.; Kisskalt, H.; Linke, W.; Stumpf, H.

    1998-10-01

    The question and answer method continues to be the best of learning. The person in the firm who has to deal with boilers must have reliable knowledge available, for safety reasons. Therefore TUeV employees developed the book `Questions and answers for boiler operation technique`. It is a sensible supplement to the `Handbook of boiler operation technique`. One suspects that the authors hold boiler maintenance courses and know everyday operation as experts. The 832 questions and answers developed by them are taken from practice. They quickly lead the reader to central areas of knowledge. The book is divided into twelve chapters, which deal with the following subjects: Units and basic physical terms, heat technology, types of boilers and boiler plant for the low, medium and high temperature range, safety and additional equipment for boiler operation, firing, feedwater and boiler water, environmental protection, maintenance of boiler plant, faults on boiler plant, boiler operation, damage, repairs, legal and other regulations. (orig.) [Deutsch] Nach wie vor gilt das Frage- und Antwortspiel als die beste Lernmethode. Der Mann im Betrieb, der mit Kesseln umzugehen hat, muss schon aus Sicherheitsgruenden ueber ein verlaesslich abrufbereites Wissen verfuegen. Deshalb entwickelten Mitarbeiter des TUeV das Buch `Fragen und Antworten zur Kesselbetriebstechnik`. Es ist die sinnvolle Ergaenzung zu dem `Handbuch der Kesselbetriebstechnik`. Man spuert, dass die Autoren selbst Kesselwaerterlehrgaenge halten und als Sachverstaendige den Betriebsalltag kennen. Die von ihnen entwickelten 832 Fragen und Antworten sind aus der Praxis entnommen. Sie fuehren den Leser schnell auf die zentralen Wissensbereiche. Das Buch gliedert sich in zwoelf Kapitel, die folgende Themen behandeln: Masseinheiten und physikalische Grundbegriffe; Waermetechnik; Kesselbauarten und Kesselanlagen fuer den Nieder-, Mittel- und Hochtemperaturbereich; sicherheitstechnische und zusaetzliche Ausruestung fuer den

  17. Questions and answers for boiler operation technique; 4. rev. and enl. ed.; Fragen und Antworten zur Kesselbetriebstechnik. Ein Lehrbuch fuer Teilnehmer an Ausbildungslehrgaengen fuer Kesselwaerter und fuer Studierende

    Energy Technology Data Exchange (ETDEWEB)

    Mayr, F. [ed.; Gritsch, T.; Hoehenberger, L.; Kisskalt, H.; Linke, W.

    1995-12-31

    The question and answer method continues to be the best of learning. The person in the firm who has to deal with boilers must have reliable knowledge available, for safety reasons. Therefore TUeV employees developed the book `Questions and answers for boiler operation technique`. It is a sensible supplement to the `Handbook of boiler operation technique`. One suspects that the authors hold boiler maintenance courses and know everyday operation as experts. The 829 questions and answers developed by them are taken from practice. They quickly lead the reader to central areas of knowledge. The book is divided into twelve chapters, which deal with the following subjects: Units and basic physical terms, heat technology, types of boilers and boiler plant for the low, medium and high temperature range, safety and additional equipment for boiler operation, firing, feedwater and boiler water, environmental protection, maintenance of boiler plant, faults on boiler plant, boiler operation, damage, repairs, legal and other regulations. (orig.) [Deutsch] Nach wie vor gilt das Frage- und Antwortspiel als die beste Lernmethode. Der Mann im Betrieb, der mit Kesseln umzugehen hat, muss schon aus Sicherheitsgruenden ueber ein verlaesslich abrufbereites Wissen verfuegen. Deshalb entwickelten Mitarbeiter des TUeV das Buch `Fragen und Antworten zur Kesselbetriebstechnik`. Es ist die sinnvolle Ergaenzung zu dem `Handbuch der Kesselbetriebstechnik`. Man spuert, dass die Autoren selbst Kesselwaerterlehrgaenge halten und als Sachverstaendige den Betriebsalltag kennen. Die von ihnen entwickelten 829 Fragen und Antworten sind aus der Praxis entnommen. Sie fuehren den Leser schnell auf die zentralen Wissensbereiche. Das Buch gliedert sich in zwoelf Kapitel, die folgende Themen behandeln: Masseinheiten und physikalische Grundbegriffe; Waermetechnik; Kesselbauarten und Kesselanlagen fuer den Nieder-, Mittel- und Hochtemperaturbereich; sicherheitstechnische und zusaetzliche Ausruestung fuer den

  18. 锅炉安全运行技术与管理措施%Technology and Management Countermeasures for The Safe Operation of Boilers

    Institute of Scientific and Technical Information of China (English)

    申先锐

    2015-01-01

    锅炉运行由于管理不善而引发的事故时有发生.因此,加强锅炉运行管理,提升锅炉维护保养水平,能够从根本上减小锅炉事故的发生情况,同时也是有效提升锅炉效率的重要措施.%The accidents resulted from poor management on operation of boiler happens occasionally.Therefore ,to strengthen the management on the operation of boiler and improve the maintenance level of the boiler ,can radically reduce boiler related accidents and are also the key to enhancing the efficiency of the boiler .

  19. Assessment of residual life and prediction of further safe operation of selected elements of high-pressure boilers

    Energy Technology Data Exchange (ETDEWEB)

    Dobrzanski, J.; Zebik, F.; Milinski, P.

    1986-01-01

    Service life of boilers in coal-fired power plants in Poland is increasing; in many cases, service life of various equipment types exceeds the designed service life. Problems associated with testing equipment with a service life exceeding 100,000 h (12 years) are discussed. The following methods for predicting the safe service life of pressure vessels operating under high-temperature conditions are discussed: a nondestructive calculation method, a method based on creep tests of materials (creep rate and time to failure under conditions close to operating conditions), a method based on fatigue test results (time to equipment failure under conditions of high temperature and constant strain amplitude). Recommendations for prediction of further safe service life of steam boilers and steam pipes are made. 15 refs.

  20. Resistance of Coatings for Boiler Components of Waste-to-Energy Plants to Salt Melts Containing Copper Compounds

    Science.gov (United States)

    Galetz, Mathias Christian; Bauer, Johannes Thomas; Schütze, Michael; Noguchi, Manabu; Cho, Hiromitsu

    2013-06-01

    The accelerating effect of heavy metal compounds on the corrosive attack of boiler components like superheaters poses a severe problem in modern waste-to-energy plants (WTPs). Coatings are a possible solution to protect cheap, low alloyed steel substrates from heavy metal chloride and sulfate salts, which have a relatively low melting point. These salts dissolve many alloys, and therefore often are the limiting factor as far as the lifetime of superheater tubes is concerned. In this work the corrosion performance under artificial salt deposits of different coatings, manufactured by overlay welding, thermal spraying of self-fluxing as well as conventional systems was investigated. The results of our studies clearly demonstrate the importance of alloying elements such as molybdenum or silicon. Additionally, the coatings have to be dense and of a certain thickness in order to resist the corrosive attack under these severe conditions.

  1. 10 CFR 431.82 - Definitions concerning commercial packaged boilers.

    Science.gov (United States)

    2010-01-01

    ... pressure boiler means a packaged boiler that is: (1) A steam boiler designed to operate at a steam pressure... steam boiler designed to operate at or below a steam pressure of 15 psig; or (2) A hot water boiler... 10 Energy 3 2010-01-01 2010-01-01 false Definitions concerning commercial packaged boilers....

  2. Welded repair joints of boiler steels following operation in creep conditions exceeding the design time of operation

    Energy Technology Data Exchange (ETDEWEB)

    Dobrzanski, J.; Paszkowska, H.; Zielinski, A. [Institute for Ferrous Metallurgy, Gliwice (Poland)

    2010-07-01

    The assessment of suitability for further operation for materials and welded repair joints of thick-walled main steam pipeline components, made of steel 14MoV63, as well as steam superheater outlet headers made of steel X20CrMoV121 following operation in creep conditions in time periods considerably longer than the specified calculated time of operation. Strength properties, impact strength and transition temperature into brittle condition, as well as structure condition have been evaluated. On the basis of shortened creep tests, the residual life and disposable residual life of materials and welded joints have been determined. Material properties following operation and those of fabricated circumferential welded repair joints have been compared. The condition of examined components and suitability of the fabricated welded repair joints for further operation have been assessed. (orig.)

  3. An inferential control scheme for optimizing the operation of boilers in multi-zone heating systems

    Energy Technology Data Exchange (ETDEWEB)

    Liao, Z. [Building Research Establishment, Watford (United Kingdom); Dexter, A.L. [Oxford Univ., Dept. of Engineering Science, Oxford (United Kingdom)

    2003-12-01

    The impacts of boiler control on the overall performance of multi-zone heating systems have been studied using a simulation platform. Conventional boiler controllers have been investigated to determine the potential for optimization and to identify the key variables that should be taken into account. An inferential control scheme is accordingly proposed for use in multi-zone buildings where there is no measurement of the internal air temperature. The scheme estimates the overall average room temperature from available information, including boiler firing signals, external temperature and solar radiation. The output of the estimator is fed back to a PI controller that determines the hot water supply temperature setpoint. The estimator has been validated using experimental data obtained from different sources. It has been shown in simulation that this control scheme can significantly reduce the energy consumption of heating systems and improve the overall control performance in terms of the thermal comfort. (Author)

  4. Diagnosis of Heat Exchanger Tube Failure in Fossil Fuel Boilers Through Estimation of Steady State Operating Conditions

    International Nuclear Information System (INIS)

    Estimation of operating conditions for fossil fuel boiler heat exchangers is often required due to changes in working conditions, design modifications and especially for monitoring performance and failure diagnosis. Regular heat exchangers in fossil fuel boilers are composed of tube banks through which water or steam flow, while hot combustion (flue) gases flow outside the tubes. This work presents a top-down approach to operating conditions estimation based on field measurements. An example for a 350 MW unit superheater is thoroughly discussed. Integral calculations based on measurements for all unit heat exchangers (reheaters, superheaters) were performed first. Based on these calculations a scheme of integral conservation equations (lumped parameter) was then formulated at the single tube level. Steady state temperatures of superheater tube walls were obtained as a main output, and were compared to the maximum allowable operating temperatures of the tubes material. A combined lumped parameter - CFD (Computational Fluid Dynamics, FLUENT code) approach constitutes an efficient tool in certain cases. A brief report of such a case is given for another unit superheater. We conclude that steady state evaluations based on both integral and detailed simulations are a valuable monitoring and diagnosis tool for the power generation industry

  5. Aspects of choosing fuel and boiler for a heating system in a one-family house

    OpenAIRE

    Khalilova, Anastasiia

    2014-01-01

    Heating is one of the most important and expensive elements of engineering systems of a house. House heating cost calculation begins with the calculation of the most expensive component of the heating system – a heating boiler. The main aim of this work is to select the most suitable heat source and boiler for the heating system and to show its economic benefits. This work examines a problem of a heating boiler installation cost and heating system operation cost. The question of saving...

  6. The Maintenance Method Research of CFB Boiler Components%CFB锅炉部件维护保养方法研究

    Institute of Scientific and Technical Information of China (English)

    刘美丽

    2015-01-01

    CFB锅炉部件类型多、材质杂,长期仓储有腐蚀、变形等风险。通过对部件采取分门别类的日常保养及集中维护等措施,最大限度降了CFB锅炉部件的腐蚀、变形风险,保障了设备安全。%The CFB boiler component has such a diversity of types and materials that there is a risk of corrosion and deforma-tion during long-term storage.Measures such as daily maintenance and centralized maintenance of CFB boiler component should be taken to reduce the risk mentioned above to the utmost to ensure equipment safety.

  7. Formal Description of Components in Operating Systems

    OpenAIRE

    Iliev, Asen Petkov

    2014-01-01

    The contemporary development of hardware components is a prerequisite for increasing the concentration of computing power. System software is developing at a much slower pace. To use available resources efficiently modeling is required. Formalization of elements, present in the material, provides the basis for modeling. Examples are presented to demonstrate the efficiency of the concept.

  8. MODELLING, SIMULATING AND OPTIMIZING BOILERS

    DEFF Research Database (Denmark)

    Sørensen, Kim; Condra, Thomas Joseph; Houbak, Niels

    2004-01-01

    of the boiler is (with an acceptable accuracy) proportional with the volume of the boiler. For the dynamic operation capability a cost function penalizing limited dynamic operation capability and vise-versa has been dened. The main idea is that it by mean of the parameters in this function is possible to t its...... shape to the actual application. In the paper an optimization example is shown and the results discussed. By means of the developed model it is shown how the optimum changes from a boiler favoring a good dynamic capability (i.e. a boiler with a relatively large volume) to a boiler not penalizing...

  9. Vibration detection of component health and operability

    Science.gov (United States)

    Baird, B. C.

    1975-01-01

    In order to prevent catastrophic failure and eliminate unnecessary periodic maintenance in the shuttle orbiter program environmental control system components, some means of detecting incipient failure in these components is required. The utilization was investigated of vibrational/acoustic phenomena as one of the principal physical parameters on which to base the design of this instrumentation. Baseline vibration/acoustic data was collected from three aircraft type fans and two aircraft type pumps over a frequency range from a few hertz to greater than 3000 kHz. The baseline data included spectrum analysis of the baseband vibration signal, spectrum analysis of the detected high frequency bandpass acoustic signal, and amplitude distribution of the high frequency bandpass acoustic signal. A total of eight bearing defects and two unbalancings was introduced into the five test items. All defects were detected by at least one of a set of vibration/acoustic parameters with a margin of at least 2:1 over the worst case baseline. The design of a portable instrument using this set of vibration/acoustic parameters for detecting incipient failures in environmental control system components is described.

  10. Additive for reducing operational problems in waste fired grate boilers; Additiv foer att minska driftproblem vid rostfoerbraenning av avfall

    Energy Technology Data Exchange (ETDEWEB)

    Gyllenhammar, Marianne; Herstad Svaerd, Solvie; Davidsson, Kent; Hermansson, Sven; Liske, Jesper; Larsson, Erik; Jonsson, Torbjoern; Zhao, Dongmei

    2013-09-01

    The combustion of waste implies a risk for deposits and corrosion in different parts of the combustion facility. In recent years, research and tests have been performed in order to find ways to mitigate these problems in waste-fired plants. Most waste-fired plants in Sweden are grates whereas most of the research has been carried out in fluidized bed plants. The purpose of this project is to examine whether co-firing of sewage sludge and waste can reduce deposition and corrosion also in grate-fired boilers as has been shown in fludised beds. The objective is to determine the deposit growth and its composition as well as describing the initial corrosion attack. Representing sulphur-rich waste, elementary sulphur is also added to the waste and thereby compared with sludge as an additive. The target groups for this project are plant owners, researchers, consultants and authorities. Tests were performed in a 15 MWth waste-fired boiler with moving grate at Gaerstadverket, Tekniska Verken (Linkoeping). The boiler produces saturated steam of 17 bars and 207 deg C, and the normal fuel mixture contains of household and industry waste. The results show that co-firing with as heigh as 20 weight-% SLF (25 energy-%) was possible from an operational point of view, but the deposit rate increased especially at the two warmest positions. Generally the deposit rate was highest in the position closest to the boiler and decreased further downstream. During the tests a lot higher amount of SLF than normal was used (recommended mix is 5-10 % of SLF) this to be able to see effects of the different measures. Up to 23 weight-% of the rather moist sewage sludge was possible to fire when co-firing waste and SLF, without addition of oil. By adding sludge the deposit rate decreased but the increase upon adding SLF to ordinary waste was not totally eliminated. In the tests 'Avfall and SLF' the deposits were rich in chlorine. High concentrations of metal chlorides were found in the

  11. Estimation of low-potential heat recuperation efficiency of smoke fumes in a condensation heat utilizer under various operation conditions of a boiler and a heating system

    Science.gov (United States)

    Ionkin, I. L.; Ragutkin, A. V.; Luning, B.; Zaichenko, M. N.

    2016-06-01

    For enhancement of the natural gas utilization efficiency in boilers, condensation heat utilizers of low-potential heat, which are constructed based on a contact heat exchanger, can be applied. A schematic of the contact heat exchanger with a humidifier for preheating and humidifying of air supplied in the boiler for combustion is given. Additional low-potential heat in this scheme is utilized for heating of the return delivery water supplied from a heating system. Preheating and humidifying of air supplied for combustion make it possible to use the condensation utilizer for heating of a heat-transfer agent to temperature exceeding the dewpoint temperature of water vapors contained in combustion products. The decision to mount the condensation heat utilizer on the boiler was taken based on the preliminary estimation of the additionally obtained heat. The operation efficiency of the condensation heat utilizer is determined by its structure and operation conditions of the boiler and the heating system. The software was developed for the thermal design of the condensation heat utilizer equipped by the humidifier. Computation investigations of its operation are carried out as a function of various operation parameters of the boiler and the heating system (temperature of the return delivery water and smoke fumes, air excess, air temperature at the inlet and outlet of the condensation heat utilizer, heating and humidifying of air in the humidifier, and portion of the circulating water). The heat recuperation efficiency is estimated for various operation conditions of the boiler and the condensation heat utilizer. Recommendations on the most effective application of the condensation heat utilizer are developed.

  12. TA-2 Water Boiler Reactor Decommissioning Project

    Energy Technology Data Exchange (ETDEWEB)

    Durbin, M.E. (ed.); Montoya, G.M.

    1991-06-01

    This final report addresses the Phase 2 decommissioning of the Water Boiler Reactor, biological shield, other components within the biological shield, and piping pits in the floor of the reactor building. External structures and underground piping associated with the gaseous effluent (stack) line from Technical Area 2 (TA-2) Water Boiler Reactor were removed in 1985--1986 as Phase 1 of reactor decommissioning. The cost of Phase 2 was approximately $623K. The decommissioning operation produced 173 m{sup 3} of low-level solid radioactive waste and 35 m{sup 3} of mixed waste. 15 refs., 25 figs., 3 tabs.

  13. Transistor electronics use of semiconductor components in switching operations

    CERN Document Server

    Rumpf, Karl-Heinz

    2014-01-01

    Transistor Electronics: Use of Semiconductor Components in Switching Operations presents the semiconductor components as well as their elementary circuits. This book discusses the scope of application of electronic devices to increase productivity. Organized into eight chapters, this book begins with an overview of the general equation for the representation of integer positive numbers. This text then examines the properties and characteristics of basic electronic components, which relates to an understanding of the operation of semiconductors. Other chapters consider the electronic circuit ar

  14. Experience gained from shifting a PK-19 boiler to operate with increased superheating and with a load higher than its rated value

    Science.gov (United States)

    Kholshchev, V. V.

    2011-08-01

    Failures of steam superheater tubes occurred after the boiler was shifted to operate with a steam temperature of 540°C. The operation of the steam superheater became more reliable after it had been subjected to retrofitting. The modernization scheme is described. An estimate is given to the temperature operating conditions of tubes taking into account the thermal-hydraulic nonuniformity of their heating.

  15. Study on Commissionina Operation of Biomass Power Plant Boiler%生物质电厂锅炉运行调试研究

    Institute of Scientific and Technical Information of China (English)

    李永华; 孙陆军; 陶哲; 宋武耀; 庞开宇

    2009-01-01

    生物质能是主要的可再生能源.分析了生物质发电现状,针对某生物质电厂秸秆锅炉,进行了运行调试研究.分析了锅炉点火条件、锅炉负荷控制方法、锅炉负压控制方法、蒸汽压力控制方法和锅炉停炉方法;讨论了设计参数和实际运行情况的差异.为生物质锅炉设计,改造和运行提供了参考.%Biomass energy is one of the main renewable resources. This paper analyzed the actuality of biomass generate electricity. The study of commissioning operation of straw boiler was completed. It analyzed the ignition condition of boiler, the method of load con-trol, the method of furnace pressure control, the method of steam pressure control and the method of boiler shut-down, discussed the difference between design parameters and opera-tion conditions. It provided the reference to design, rebuild and operation of biomass boiler.

  16. Biomass boilers

    OpenAIRE

    Nahodil, Jiří

    2011-01-01

    Bachelor’s thesis deals with the use of biomass for heating houses and apartment houses. The first part is dedicated to biomass. Here are mentioned the possibility of energy recovery, treatment and transformation of biomass into a form suitable for burning, its properties and combustion process itself. The second part is devoted to biomass boilers, their separation and description. The last section compares the specific biomass boiler with a boiler to natural gas, particularly from an economi...

  17. Estimation of Scale Deposition in the Water Walls of an Operating Indian Coal Fired Boiler: Predictive Modeling Approach Using Artificial Neural Networks

    Science.gov (United States)

    Kumari, Amrita; Das, Suchandan Kumar; Srivastava, Prem Kumar

    2016-04-01

    Application of computational intelligence for predicting industrial processes has been in extensive use in various industrial sectors including power sector industry. An ANN model using multi-layer perceptron philosophy has been proposed in this paper to predict the deposition behaviors of oxide scale on waterwall tubes of a coal fired boiler. The input parameters comprises of boiler water chemistry and associated operating parameters, such as, pH, alkalinity, total dissolved solids, specific conductivity, iron and dissolved oxygen concentration of the feed water and local heat flux on boiler tube. An efficient gradient based network optimization algorithm has been employed to minimize neural predictions errors. Effects of heat flux, iron content, pH and the concentrations of total dissolved solids in feed water and other operating variables on the scale deposition behavior have been studied. It has been observed that heat flux, iron content and pH of the feed water have a relatively prime influence on the rate of oxide scale deposition in water walls of an Indian boiler. Reasonably good agreement between ANN model predictions and the measured values of oxide scale deposition rate has been observed which is corroborated by the regression fit between these values.

  18. The investigation of the impact of basic operational parameters on the dynamics of water jacket in a biomass boiler using numerical and experimental methods

    Directory of Open Access Journals (Sweden)

    Szubel Mateusz

    2015-01-01

    Full Text Available Biomass boiler application, despite its many advantages, is dependent upon many technical aspects, which require tests and optimization. Because of practical constraints, one of the most problematic areas of research is the analysis of phenomena occurring inside the water jacket of the boiler during the combustion process. The issue referred to above is significant due to its direct impact on the heating up of the operating medium for current power of the device and the total efficiency. The paper presents the analytical possibilities of the operating medium in a biomass boiler water jacket. The experimental works conducted as a part of the study were performed using an actual device – EKOPAL RM 40 straw boiler. They were aimed at defining the values of significant boundary conditions. Resistance thermometers and K-type thermocouples connected to a data acquisition system were placed in selected points of the water jacket and the combustion chambers to allow the monitoring of the conditions of the water heating process during biomass combustion. A measurement of inlet water mass flow rate was performed. To develop a numerical model of heat transfer into the water jacket, ANSYS CFX software was applied. The results of the experiments and simulations were compared and discussed. The paper describes the methodology and instruments used to perform the experimental studies, as well as some optimization solutions developed based on the results of the numeric alanalysis.

  19. Hot Corrosion Studies of HVOF-Sprayed Coating on T-91 Boiler Tube Steel at Different Operating Temperatures

    Science.gov (United States)

    Bhatia, Rakesh; Singh, Hazoor; Sidhu, Buta Singh

    2013-11-01

    The aim of the present work is to investigate the usefulness of high velocity oxy fuel-sprayed 75% Cr3C2-25% (Ni-20Cr) coating to control hot corrosion of T-91 boiler tube steel at different operating temperatures viz 550, 700, and 850 °C. The deposited coatings on the substrates exhibit nearly uniform, adherent and dense microstructure with porosity less than 2%. Thermogravimetry technique is used to study the high temperature hot corrosion behavior of uncoated and coated samples. The corrosion products of the coating on the substrate are analyzed by using XRD, SEM, and FE-SEM/EDAX to reveal their microstructural and compositional features for the corrosion mechanisms. It is found that the coated specimens have shown minimum weight gain at all the operating temperatures when compared with uncoated T-91 samples. Hence, coating is effective in decreasing the corrosion rate in the given molten salt environment. Oxides and spinels of nickel-chromium may be the reason for successful resistance against hot corrosion.

  20. Optimization of Load Assignment to Boilers in Industrial Boiler Plants

    Institute of Scientific and Technical Information of China (English)

    CAO Jia-cong; QIU Guang; CAO Shuang-hua; LIU Feng-qiang

    2004-01-01

    Along with the increasing importance of sustainable energy, the optimization of load assignment to boilers in an industrial boiler plant becomes one of the major projects for the optimal operation of boiler plants. Optimal load assignment for power systems has been a long-lasting subject, while it is quite new for industrial boiler plants. The existing methods of optimal load assignment for boiler plants are explained and analyzed briefly in the paper. They all need the fuel cost curves of boilers. Thanks to some special features of the curves for industrial boilers, a new model referred to as minimized departure model (MDM) of optimization of load assignment for boiler plants is developed and proposed in the paper. It merely relies upon the accessible data of two typical working conditions to build the model, viz. the working conditions with the highest efficiency of a boiler and with no-load. Explanation of the algorithm of computer program is given, and effort is made so as to determine in advance how many and which boilers are going to work. Comparison between the results using MDM and the results reported in references is carried out, which proves that MDM is preferable and practicable.

  1. Thermal-hydraulic analysis of a 600 MW supercritical CFB boiler with low mass flux

    International Nuclear Information System (INIS)

    Supercritical Circulating Fluidized Bed (CFB) boiler becomes an important development trend for coal-fired power plant and thermal-hydraulic analysis is a key factor for the design and operation of water wall. According to the boiler structure and furnace-sided heat flux, the water wall system of a 600 MW supercritical CFB boiler is treated in this paper as a flow network consisting of series-parallel loops, pressure grids and connecting tubes. A mathematical model for predicting the thermal-hydraulic characteristics in boiler heating surface is based on the mass, momentum and energy conservation equations of these components, which introduces numerous empirical correlations available for heat transfer and hydraulic resistance calculation. Mass flux distribution and pressure drop data in the water wall at 30%, 75% and 100% of the boiler maximum continuous rating (BMCR) are obtained by iteratively solving the model. Simultaneity, outlet vapor temperatures and metal temperatures in water wall tubes are estimated. The results show good heat transfer performance and low flow resistance, which implies that the water wall design of supercritical CFB boiler is applicable. - Highlights: → We proposed a model for thermal-hydraulic analysis of boiler heating surface. → The model is applied in a 600 MW supercritical CFB boiler. → We explore the pressure drop, mass flux and temperature distribution in water wall. → The operating safety of boiler is estimated. → The results show good heat transfer performance and low flow resistance.

  2. Experimental and computational investigation of a MEMS-based boiler for waste heat recovery

    International Nuclear Information System (INIS)

    Highlights: • A microboiler with capillary channels for low temperature energy harvesting. • Complete thermodynamic analysis is completed. • The boiler is designed for minimum thermal losses. • Capability of capillary channels to pump at various pressure is investigated. - Abstract: Thermodynamically limited processes make waste heat abundant in availability. An Organic Rankine Cycle (ORC) steam powered micro system designed to scavenge waste heat from various sources (transportation, industries or solar) is presented. The key boiler component is fabricated and characterized in this work. The system design has been inspired by the various efforts implemented in development of micro heat recovery devices and engines. The complete system consists of three individual micro components (1) boiler, (2) free piston expander and (3) superheater. Specifically, design, fabrication techniques, test setup and results of the miniaturized boiler are presented in this paper. A key design feature of the boiler is the inclusion of capillary channels for fluid flow from the surrounding reservoirs to the heated area. The pressurized steam is created by the boiler as a result of phase transformation of the working fluid. This pressurized steam can be utilized to drive another MEMS device (PZT membranes, turbines, thermoelectric, etc.) to generate power. In this upgraded boiler design, radial capillary channels and a thin film glass steamdome were considered to improve the operating efficiency. These inclusions enhanced capillary flow, energy absorption via phase change, mass flow rate and operating pressure. The power inputs of 1.8 W and 2.7 W were selected to simulate and characterize the boiler performance based on real-world waste heat source temperatures. For these power inputs, the maximum power absorption efficiency demonstrated by the boiler via phase change of the working fluid was approximately 88%. The peak operating pressure demonstrated by the boiler was 8.5 k

  3. Steam boiler technology

    Energy Technology Data Exchange (ETDEWEB)

    Teir, S.

    2003-07-01

    This book is the published version of the e-book with the same name. The interactive lecture slides, which accompany most chapters, exist only in the online version and on the attached CD-Rom. The Steam Boiler Technology e-book is the main course book for the course on steam boiler technology provided by the Laboratory of Energy Engineering and Environmental Protection at Helsinki University of Technology. The steam boiler technology e-Book is provided by the Laboratory of Energy Engineering and Environmental Protection at Helsinki University of Technology. The book covers the basics and the history of steam generation, modern boilers types and applications, steam/water circulation design, feedwater and steam systems components, heat exchangers in steam boilers, boiler calculations, thermal design of heat exchangers. The chapters of the second edition have been corrected based on reader and reviewer comments, and four new chapters have been added. The user interface of the electronic version has also been updated. The password for the online book will be changed once a year. If you have problems accessing the online book, or need a new password, please contact sebastian.teir@hut.fi.

  4. Optimizing the integrated design of boilers - simulation

    DEFF Research Database (Denmark)

    Sørensen, Kim; Karstensen, Claus M. S.; Condra, Thomas Joseph;

    2004-01-01

    Boilers can be considered as consisting of three main components: (i) the pressure part, (ii) the burner and (iii) the control system. To be able to develop the boilers of the future (i.e. the boilers with the lowest emissions, the highest efciency, the best dynamic performance etc.) it is import...

  5. A Probe on the Stable Operation of Converter Waste Heat Boiler%转炉余热锅炉稳定运行的探索

    Institute of Scientific and Technical Information of China (English)

    周贱生; 刘洪

    2015-01-01

    Based on analysis of the factors affecting the stable operation of converter waste heat boiler, specific improvement measures in the aspects of water make up, boiler wa-ter and system management were put forward, which have achieved good effect in practical operation.%对转炉余热锅炉在运行过程中的影响运行效果因素进行了分析,由此在补水、锅水以及系统管理方面,提出了有针对性的改善措施,在实际运行中取得了较好的效果。

  6. Super Boiler: Packed Media/Transport Membrane Boiler Development and Demonstration

    Energy Technology Data Exchange (ETDEWEB)

    Liss, William E; Cygan, David F

    2013-04-17

    Gas Technology Institute (GTI) and Cleaver-Brooks developed a new gas-fired steam generation system the Super Boiler for increased energy efficiency, reduced equipment size, and reduced emissions. The system consists of a firetube boiler with a unique staged furnace design, a two-stage burner system with engineered internal recirculation and inter-stage cooling integral to the boiler, unique convective pass design with extended internal surfaces for enhanced heat transfer, and a novel integrated heat recovery system to extract maximum energy from the flue gas. With these combined innovations, the Super Boiler technical goals were set at 94% HHV fuel efficiency, operation on natural gas with <5 ppmv NOx (referenced to 3%O2), and 50% smaller than conventional boilers of similar steam output. To demonstrate these technical goals, the project culminated in the industrial demonstration of this new high-efficiency technology on a 300 HP boiler at Clement Pappas, a juice bottler located in Ontario, California. The Super Boiler combustion system is based on two stage combustion which combines air staging, internal flue gas recirculation, inter-stage cooling, and unique fuel-air mixing technology to achieve low emissions rather than external flue gas recirculation which is most commonly used today. The two-stage combustion provides lower emissions because of the integrated design of the boiler and combustion system which permit precise control of peak flame temperatures in both primary and secondary stages of combustion. To reduce equipment size, the Super Boiler's dual furnace design increases radiant heat transfer to the furnace walls, allowing shorter overall furnace length, and also employs convective tubes with extended surfaces that increase heat transfer by up to 18-fold compared to conventional bare tubes. In this way, a two-pass boiler can achieve the same efficiency as a traditional three or four-pass firetube boiler design. The Super Boiler is consequently

  7. TA-2 Water Boiler Reactor (Phase I) decommissioning: Resolving ground water interference during outdoor component removal and soil decontamination

    International Nuclear Information System (INIS)

    Extensive ground water was encountered in excavations as structures, pipe, and soil contaminated with Cs-137 were removed during the outdoor phase (Phase I) of the TA-2 Water Boiler Reactor decommissioning. To avoid releasing contamination to a nearby surface stream, contaminated soil and water pumped or scooped into secondary pits above the level of ground water interference. These pits served as holding tanks/natural filters because high soil pH in the area enhanced attachment of Cs-137 to soil particles. Water seeped out of the secondary pits, leaving contaminated soil behind to easily scraped from the surfaces of the pit. Stabilization and revegetation of the area, complemented by a long-term environmental surveillance program, has resulted in successful closure, although total removal of all contamination was not possible. 3 refs., 5 figs

  8. Thermal Analysis of Superheater Platen Tubesin Boilers

    Directory of Open Access Journals (Sweden)

    Shahram Falahatkar

    2014-01-01

    Full Text Available Superheaters are among the most important components of boilers and have major importance due to this operation in high temperatures and pressures. Turbines are sensitive to the fluctuation of superheaterstemperature;therefore even the slightest fluctuation in the outlet vapor temperature from the superheaters does damage the turbine axis and fins. Examining the potential damages of combustion in the boilers and components such as the superheaters can have a vital contribution to the progression of the productivity of boiler, turbine and the power plant altogether it solutions are to be fund to improve such systems. In this study, the focus is on the nearest tube set of superheaters to the combustion chamber.These types of tubes are exposed to a wide range ofcombustion flames such that the most heat transfer to them is radiation type.Here, the 320 MW boiler of Isfahan power plant (Iran, the combustion chamber, 16 burners and the platensuperheater tubes were remodeled by CFD technique. The fluid motion, the heat transfer and combustion processes are analyzed. The two-equation turbulence model of k-εis adopted to measure the eddy viscosity. The eddy dissipation model is used to calculate the combustion as well as the P-1 radiation model to quantify the radiation. The overheated zones of superheater tubes and the combustion chamber are identified in order toimprove this problem by applying the radiation thermal shields and knees with porous crust which are introduced as the new techniques.

  9. Analysis of hot spots in boilers of organic Rankine cycle units during transient operation

    DEFF Research Database (Denmark)

    Benato, A.; Kærn, Martin Ryhl; Pierobon, Leonardo;

    2015-01-01

    This paper is devoted to the investigation of critical dynamic events causing thermochemical decompositionof the working fluid in organic Rankine cycle power systems. The case study is the plant of an oiland gas platform where one of the three gas turbines is combined with an organic Rankine cycle...... and fluid decomposition. It is demonstrated thatthe use of a spray attemperator can mitigate the problems of local overheating of the organic compound.As a practical consequence, this paper provides guidelines for safe and reliable operation of organicRankine cycle power modules on offshore installations....... unit toincrease the overall energy conversion efficiency.The dynamic model of the plant is coupled with a one-dimensional model of the once-through boilerfed by the exhaust thermal power of the gas turbine. The heat exchanger model uses a distributedcross-flow physical topology and local correlations...

  10. Computational Modeling and Assessment Of Nanocoatings for Ultra Supercritical Boilers

    Energy Technology Data Exchange (ETDEWEB)

    Gandy, David W. [Electric Power Research Institute, Inc., Palo Alto, CA (United States); Shingledecker, John P. [Electric Power Research Institute, Inc., Palo Alto, CA (United States)

    2011-05-11

    Coal-fired power plants are a significant part of the nation's power generating capacity, currently accounting for more than 55% of the country's total electricity production. Extending the reliable lifetimes of fossil fired boiler components and reducing the maintenance costs are essential for economic operation of power plants. Corrosion and erosion are leading causes of superheater and reheater boiler tube failures leading to unscheduled costly outages. Several types of coatings and weld overlays have been used to extend the service life of boiler tubes; however, the protection afforded by such materials was limited approximately one to eight years. Power companies are more recently focused in achieving greater plant efficiency by increasing steam temperature and pressure into the advanced-ultrasupercritical (A-USC) condition with steam temperatures approaching 760°C (1400°F) and operating pressures in excess of 35MPa (5075 psig). Unfortunately, laboratory and field testing suggests that the resultant fireside environment when operating under A-USC conditions can potentially cause significant corrosion to conventional and advanced boiler materials1-2. In order to improve reliability and availability of fossil fired A-USC boilers, it is essential to develop advanced nanostructured coatings that provide excellent corrosion and erosion resistance without adversely affecting the other properties such as toughness and thermal fatigue strength of the component material.

  11. 锅炉的自动调节、运行与检修%Automatic adjustment, operation and maintenance of the boiler

    Institute of Scientific and Technical Information of China (English)

    王兴涛

    2016-01-01

    锅炉燃烧过程的自动调节有主要参数的作用、自动调节系统、实施燃烧过程的自动调节、制粉系统的自动调节,锅炉设备运行调整时注意锅炉蒸汽压力和负荷调整、给水调整、引风量调整、风量调整、燃料数量调整以及检修条件和检修计划。%Automatic adjustment in combustion process includes main parameters, automatic control system, automatic adjustment of combustion process, automatic adjustment of milling system. In the operating adjustment of the boiler, we should attach importance on boiler steam pressure adjustment, load adjustment, feedwater adjustment, wind volume adjustment, fuel quantity adjustment, maintenance conditions and maintenance plan.

  12. Discussion on the safety operation of the boiler and daily maintrnance measures%锅炉的安全运行与日常保养措施刍议

    Institute of Scientific and Technical Information of China (English)

    吴友斌

    2015-01-01

    The need for proper control of the boiler operation safety of boiler operation,To conduct a comprehensive analysis of the contents of each stage of the boiler operation, corresponding control measures from the index stroke. To the boiler before use,reasonable setting and application of boiler safety use and protection of the implementation of the corresponding operation,maintenance,improvement ofboiler operation safety and reliablility in essence.This paper is mainly on the safety of boiler operation and daily maintenance measures were analyzed.%锅炉安全运行过程中需要对锅炉运行操作进行合理控制,要对各阶段锅炉操作内容进行全面分析,从上述指标出发行程对应控制措施。要对锅炉进行使用前,对锅炉安全使用及保护操作进行合理设置和运用,实施对应维护控制,从本质上提升锅炉运行安全性和可靠性。本文主要对锅炉的安全运行与日常保养措施进行了分析研究。

  13. Remotely operated manipulators for work on primary systems components

    International Nuclear Information System (INIS)

    Nuclear power plants are designed for an operating life of forty years. The positive operating record in the Federal Republic for more than the past twenty years, and also the high capital investiment, are obvious reasons for advocating an extension of plant operating life. Major aspects to be taken into account in extending plant life are increased plant safety, improvements in components and systems, preventive maintenance and repair, preservation and extension of plant availability, and plant status surveillance. Sophisticated repair measures nowadays can be carried out with high precision even in the immediate vicinity of a reactor and in inaccessible regions of pipe systems. The more and more advanced levels of automation of remotely operated service tools allow the radiation exposures of repair personnel to be reduced by considerable margins. (orig./GL)

  14. Remaining Life Analysis of Boiler Tubes on Behalf of Hoop Stresses Produced During Operation of Power Plant

    Directory of Open Access Journals (Sweden)

    Mohd. Zeeshan Gauri

    2014-07-01

    Full Text Available Boiler tube material plays an important role in efficient power generation from a fossil fuel power plant. In order to meet out the gap between fluids to increase heat available per unit mass flow of steam. Waste heat utilization phenomenon is a big challenge on fossil fuel power plants as after use of high grade coal in thermal power plants the efficiency of power plants is not at the level of required value. Clean and efficient power generation with economical aspects is the basic need of growing power generation plants to justify the quality of power and clean power generation. Life analysis technique to calculate remaining life of boiler tubes at critical zones of high temperature requires much attention and is an important hypothesis in research field. Generation of repetitive and fluctuating stress during flow of high temperature and pressure fluid require proper attention on the methodology to be used to calculate the efficiency of system and absorption efficiency of tube material. In this paper complete mathematical analysis of boiler tubes is conducted for calculation of remaining life of boiler tubes, Hoop stress values are calculated and used with mathematical tool to calculate the efficiency. Hoop stress based calculation of efficiency is more reliable and may give more accurate and practical aspects based results.

  15. Fatigue aspects of an evaluation of the operational safety of components working in creep conditions

    Directory of Open Access Journals (Sweden)

    J. Okrajni

    2011-03-01

    Full Text Available Purpose: The main purpose is the method of the description of the thermo-mechanical fatigue process of power plant components working under mechanical and thermal loading. The work focuses on the chosen component strain-stress characteristics and their strength. The paper discusses the issue of modelling the heating and cooling processes of components in a power plants in the start-up and shut-down conditions of a boiler.Design/methodology/approach: The FEM modelling has been used to describe the local stress-strain behaviour of the chosen component.Findings: The calculations of stress distribution on the chosen component surface show that the internal pressure induces considerably smaller values of stresses and strains in comparison with the same stresses specified for thermal loads. However, it should be noted that the impact of temperature gradients and thermal stresses is usually short-lived, therefore, its influence on creep processes is less significant in comparison to pressure load. Material fatigue is mainly the effect of thermal stresses. Thus, thermal impacts are responsible for cracks initiation and growth in areas of the greatest intensity of damage accumulation.Research limitations/implications: The presented analysis is the part of the complex investigation method which main purpose is increasing the accuracy of the TMF process description and thermo-mechanical life assessment. The possibility of applying the fatigue durability criteria currently assumed in standards still requires justification and confirmation in laboratory and industrial conditions to be closer to the real components behaviour. In such situation the industrial investigations curried out in the work give the model approach and data for the comparison the real behaviour with the predictions.Practical implications: The method of stress-strain behaviour analysis used in the paper could be useful in the practical cases when the real components mechanical behaviour

  16. Feasibility of recovery boiler in paper and pulp industry

    International Nuclear Information System (INIS)

    in this paper feasibility of recovery boiler in terms of economics and environmental impacts in studied. Recovery boilers are employed in the pulp and paper industry where the cooking agent is recovered by burning black liquor. Cooking agent is exhausted due to the absorption of lignin (a burnable component) in cooking agent in the process of straw cooking. The process of recovery boiler is to remove lignin by combustion from black liquor, and heat is produced during the combustion of lignin which is used to produce steam. Recovery boiler is economical as it is recovering valuable chemicals and steam is produced as a byproduct. Steam from recovery boiler is also used for concentrating weak black liquor to concentrated black liquor recovering 50% of the utility water being used at the plant. The regenerated water in the form of foul condensate is reused in the process. The recovery of hazardous chemicals also reduces load of environmental pollution. Which otherwise can pollute the water reservoirs, and regeneration of water makes it environmentally friendly plant. Construction and challenges in operation of recovery boiler such as smelt-water explosion are also discussed in this paper. (author)

  17. The effects of attachment components on formal-operational thinking

    Directory of Open Access Journals (Sweden)

    Vukčević Branimir

    2010-01-01

    Full Text Available In this work our aim is to examine how the components of attachment influence the thinking development of adolescents in familial context. We investigated the components of attachment: unresolved family traumatisation, the use of external security base, fear of loss of external security base, negative self concept, negative other concept, capacity for mentalisation, low control of anger. We used a revised Questionnaire for Assessment of Adult and Adolescent Attachment (in original: UPIPAV-R. Formal operations were tested by Bond's Logical Operations Test. We examined the cultural-pedagogical status of the family, the parental mediation characteristic for the development of formal operations, and family property as the aspects of familial context. The sample consisted of 200 pupils aged 14 to 19. According to the attachment theory, secure attachment provides the feel of security in environment exploration, which is the ground of personality development. We assumed that components of attachment contribute formal-operational thinking development and change the influence of familial cultural-supportive tools. The findings show us that the culturalpedagogical status of the family improves formal operations development and unresolved family traumatisation has negative influence. Capacity for mentalisation has a positive indirect effect on thinking development through the influence of the cultural-pedagogical status of the family. The low control of anger has a negative indirect effect on thinking development; it increases the influence of unresolved family traumatisation. Negative self concept has indirect effects on thinking development through increasing this negative influence of unresolved family traumatisation and decreasing the role of familial cultural-supportive tools.

  18. Small boiler uses waste coal

    Energy Technology Data Exchange (ETDEWEB)

    Virr, M.J. [Spinheat Ltd. (United States)

    2009-07-15

    Burning coal waste in small boilers at low emissions poses considerable problem. While larger boiler suppliers have successfully installed designs in the 40 to 80 MW range for some years, the author has been developing small automated fluid bed boiler plants for 25 years that can be applied in the range of 10,000 to 140,000 lbs/hr of steam. Development has centered on the use of an internally circulating fluid bed (CFB) boiler, which will burn waste fuels of most types. The boiler is based on the traditional D-shaped watertable boiler, with a new type of combustion chamber that enables a three-to-one turndown to be achieved. The boilers have all the advantages of low emissions of the large fluid boilers while offering a much lower height incorporated into the package boiler concept. Recent tests with a waste coal that had a high nitrogen content of 1.45% demonstrated a NOx emission below the federal limit of 0.6 lbs/mm Btu. Thus a NOx reduction on the order of 85% can be demonstrate by combustion modification alone. Further reductions can be made by using a selective non-catalytic reduction (SNCR) system and sulfur absorption of up to 90% retention is possible. The article describes the operation of a 30,000 lbs/hr boiler at the Fayette Thermal LLC plant. Spinheat has installed three ICFB boilers at a nursing home and a prison, which has been tested on poor-grade anthracite and bituminous coal. 2 figs.

  19. Materials for the pulp and paper industry. Section 1: Development of materials for black liquor recovery boilers

    Energy Technology Data Exchange (ETDEWEB)

    Keiser, J.R.; Hubbard, C.R.; Payzant, E.A. [Oak Ridge National Lab., TN (United States)] [and others

    1997-04-01

    Black liquor recovery boilers are essential components of kraft pulp and paper mills because they are a critical element of the system used to recover the pulping chemicals required in the kraft pulping process. In addition, the steam produced in these boilers is used to generate a significant portion of the electrical power used in the mill. Recovery boilers require the largest capital investment of any individual component of a paper mill, and these boilers are a major source of material problems in a mill. The walls and floors of these boilers are constructed of tube panels that circulate high pressure water. Molten salts (smelt) accumulate on the floor of recovery boilers, and leakage of water into the boiler can result in a violent explosion when the leaked water instantly vaporizes upon contacting the molten smelt. Because corrosion of the conventionally-used carbon steel tubing was found to be excessive in the lower section of recovery boilers, use of stainless steel/carbon steel co-extruded tubing was adopted for boiler walls to lessen corrosion and reduce the likelihood of smelt/water explosions. Eventually, this co-extruded or composite (as it is known in the industry) tubing was selected for use as a portion or all of the floor of recovery boilers, particularly those operating at pressures > 6.2 MPa (900 psi), because of the corrosion problems encountered in carbon steel floor tubes. Since neither the cause of the cracking nor an effective solution has been identified, this program was established to develop a thorough understanding of the degradation that occurs in the composite tubing used for walls and floors. This is being accomplished through a program that includes collection and review of technical reports, examination of unexposed and cracked tubes from boiler floors, computer modeling to predict residual stresses under operating conditions, and operation of laboratory tests to study corrosion, stress corrosion cracking, and thermal fatigue.

  20. Component and operation experience of reactor TRIGA MARK II

    International Nuclear Information System (INIS)

    Reactor TRIGA MARK II is Jozef Stefan Institute's research reactor. It has been operating since 1966. A probabilistic approach of reactor safety estimation was used first in 1989 when a Probabilistic Safety Analysis (PSA) of the reactor was performed. A lack of reactor component data was found as the major problem in probabilistic assessment. It was decided to continue the work with specific data base development. The project has been divided in two phases. In the first phase specific data from year 1985 to 1990 were collected. In the second phase the collected data were treated. The comparison of generic and specific data showed significant difference between the generic and specific data and leads to a conclusion that a generic data based PSA has a limited credibility indicating that there is a need to build a specific data base for research reactors. The TRIGA MARK II research reactor has three major purposes: operator training, research involving neutrons and isotope production. The paper represents specific data base formation for TRIGA MARK II research reactor in Podgorica. Specific data on reactor scrams, components operation and human errors were collected. The data of fifteen components were estimated by classical and Bayesian method. The results of both methods are very different. Because of good specific data the results of classical methods were preferred. The comparison of specific and generic data showed that there is a great need to build a specific data base for research reactors. It is expected to use the specific data for existing PSA of TRIGA MARK II reactor reevaluation and optimisation of its operation. (authors)

  1. Numerical study on the impact of varying operation conditions on NOx emissions of large-scale pulverized coal-fired utility boiler

    Energy Technology Data Exchange (ETDEWEB)

    Shen, Yue-yun [Jiangsu Institute of Economic and Trade Technology, Nanjing (China); Gao, Xiao-tao [Jiangsu Electric Power Test and Research CO., LTD, Nanjing (China); Zhang, Ming-yao [Southeast Univ., Nanjing (China). School of Energy and Environment

    2013-07-01

    For complying with the increasingly strengthened regulation on NOx emission from coal fired power plant, newly built large-scale pulverized coal-fired utility boilers are all installed with low-NOx combustion systems to low NOx emissions. Understanding the characteristics of the system is essential for fully utilizing the system without affecting the combustion performance. In the present work, computational fluid dynamics (CFD) approach was applied to simulate the combustion and NOx formation processes in the furnace of 1,000 MW ultra- supercritical boiler equipped with an advanced low-NOx combustion system so as to study the impacts of varying the operation conditions on its NOx emission as well as combustion characteristics. The combustion system is the Mitsubishi Advanced Combustion Technology system consisting of six levels corner-fired pollution minimum (PM) coal burners and additional air to achieve air staging combustion. With the help of CFD simulation, the distributions of the combustion temperature and CO, O{sub 2} and NO concentrations were calculated and analyzed. The main influential operation parameters studied include coal type, additional air flow rate, excess air level and mill groups in service. The CFD simulations indicated that the main reasons of the low NOx emission from this boiler are on two aspects: rationally organizing the combustion process to achieve relatively uniform temperature distribution and reducing combustion environment in the main combustion zone, and combining the utilizations of the large amount of additional air to achieve deep air stage and the low excess air level as well as PM burners. It was also found that varying the operational parameters had considerable effects on the performance of the combustion system.

  2. Research of Boiler Combustion Regulation for Reducing Nox Emission and its Effect on Boiler Efficiency

    Institute of Scientific and Technical Information of China (English)

    WANG Xue-dong; LUAN Tao; CHENG Lin; XIAO Kun

    2007-01-01

    The effect of boiler combustion regulation on Nox emission of two 1025t/h boilers has been studied. The researches show that Nox emission is influenced by coal species, operation conditions, etc, and can be reduced by regulating the combustion conditions. The effect of combustion regulation on boiler efficiency has also been checked.

  3. Remaining Life Analysis of Boiler Tubes on Behalf of Hoop Stresses Produced During Operation of Power Plant

    OpenAIRE

    Mohd. Zeeshan Gauri; Kavita Sankhala

    2014-01-01

    Boiler tube material plays an important role in efficient power generation from a fossil fuel power plant. In order to meet out the gap between fluids to increase heat available per unit mass flow of steam. Waste heat utilization phenomenon is a big challenge on fossil fuel power plants as after use of high grade coal in thermal power plants the efficiency of power plants is not at the level of required value. Clean and efficient power generation with economical aspects is the...

  4. The Arnot capacity increase project - An integrated boiler and turbine retrofit by Alstom - Implementation and operational experience

    Energy Technology Data Exchange (ETDEWEB)

    Davies, Mike; Stephen, Don; Rich, Glyn; Mills, Jeff; Allen, Steve

    2010-09-15

    In cooperation with South African utility giant Eskom, Alstom has undertaken an ambitious project to upgrade the six-unit Arnot Power Station. The objective was to retrofit major plant components in a cost effective manner in order to extend plant life and increase output. This paper will consider the implementation of the project, the challenges overcome and the operational experience subsequently gained. Lessons learned will be identified. Conclusions will be drawn concerning the effectiveness of a comprehensive feasibility study prior to project implementation and the ability of modern design and manufacturing techniques to retrofit older machines, thus releasing latent potential.

  5. Narrow gap HST welding process and its application to candidate pipe material for 700 C USC boiler component

    Energy Technology Data Exchange (ETDEWEB)

    Bao, Gang; Sato, Takashi; Fukuda, Yuji [Babcock-Hitachi K.K., Hiroshima (Japan). Kure Research Lab.; Mitsuhata, Koichi [Babcock-Hitachi K.K., Hiroshima (Japan). Kure Div.

    2008-07-01

    Increasing steam temperature and pressure conditions of 700 C USC (Ultra Super Critical) power plants under consideration require the adoption of Ni-based alloys. One of the most crucial issues for the application of 700 C USC power plants is the establishment of welding technology for the thick-walled components. This paper reports the research results on the practicability of candidate material for the thickwalled components. The weld test was conducted on Ni-based Alloy617 (52Ni-22Cr- 13Co-9Mo-Ti-Al) by using the narrow gap HST (Hot wire Switching TIG) welding process developed by Babcock-Hitachi K.K with the matching filler wire of Alloy617. The weldability and strength properties of weld joint were examined. The sound weld joint was achieved. The advantages of narrow gap HST welding process for the thick-walled components of Ni-based alloy were discussed from the viewpoints of weld metal chemical composition and creep rupture strength. Due to the good shielding effect, the melting loss of alloy elements in the weld consumable during the narrow gap HST welding procedure was suppressed successfully. The narrow gap HST weld joint showed comparable strength with the parent metal. (orig.)

  6. Selecting the right material for recovery boiler superheaters

    Energy Technology Data Exchange (ETDEWEB)

    Vakkilainen, E. K. (Lappeenranta Univ. of Technology (Finland)); Pohjanne, P. (VTT Technical Research Centre of Finland, Espoo (Finland))

    2010-05-15

    The aim of this paper is to examine the selection of superheater materials for recovery boilers. Fireside wastage in recovery boilers is mainly caused by formation of corrosive deposits, typically with aggressive molten alkali phases. Fireside corrosion can also be caused by gaseous components and is then usually associated with a reducing atmosphere. This active oxidation can affect superheater tubes even at temperatures lower than the first melting temperature. There is a wide array of available superheater materials to choose from and a few newer materials to be considered. The operating conditions and deposit properties must be looked at when material selection is done. The material choice has a significant effect to the cost of the recovery boiler, as the selection of the final superheater material can change the price by a factor of 10. (orig.)

  7. Prediction of the minimum load of operation and minimum coal quality with stable combustion for utility pulverized-coal-fired boilers

    Energy Technology Data Exchange (ETDEWEB)

    Zhou, H.C.; Li, J.; Liu, Z.H.; Zheng, C.G.

    1999-07-01

    MLO, the Minimum Load of Operation with stable combustion not supported by firing oil, and MCQ, the Minimum Coal Quality, which gives the lowest heat values of coals with different volatile matter contents, are defined on the basis of CSI, a combustion stability index. In order to predict MLO and MCQ, the simple, chemical reaction system model has been modified by means of the concept of lean flammability of gases. A three-dimensional combustion simulation code integrated with the modified model was used to study the combustion process in a 200MW pulverized coal fired utility boiler. The results showed that as the content of volatile matter increases, the value of CSI under different load levels increases accordingly, and the MLO becomes lower. The prediction of MCQ agreed also well with operational experiences. Much work should be done before the method proposed in this paper can be applied into practice.

  8. Developing Boiler Concepts as Integrated Units

    DEFF Research Database (Denmark)

    Sørensen, Kim; Condra, Thomas Joseph; Houbak, Niels

    2004-01-01

    With the objective to be able to optimize the design and operation of steam boiler concepts Aalborg Industries A/S [1] has together with Aalborg University, Institute of Energy Technology [9] carried out a development project paying special attention to the boiler concept as an integrated unit...... - consisting of pressure part, burner and control system. The Technical University of Denmark, MEK - Energy Engineering Section [12] has participated in the modelling process. The project has included static and dynamic modelling of the boiler concept. For optimization of operation, verication of performance...... bricks in the boiler concept to each other and hereby obtain signicant reductions in the boiler concepts weight and foot-print . The actual development project has focused on an heavy fuel oil-red boiler for the marine market with a capacity in the range 1-10 t/h saturated steam. The development project...

  9. Managing corrosion in biomass boilers. Benefits and limitations of coatings

    Energy Technology Data Exchange (ETDEWEB)

    Tuurna, S.; Varis, T.; Ruusuvuori, K. (and others) (VTT Technical Research Centre of Finland, Espoo (Finland))

    2010-05-15

    Oxidation and corrosion of materials in highly demanding applications is critical for longterm performance of materials used in power generation. Energy production in biomass fired boilers is increasing rapidly due to the advantages of CO{sub 2} neutrality and renewability. Fluidised bed combustors and grate fired boilers have proved the most reliable technologies for burning biomass since its fuel characteristics are variable. The fly ash of biomass is relatively corrosive due to its composition containing high concentrations of chemically active compounds of alkali, sulphur and chlorine, and it also may contain erosive components especially in the case of fluidised bed boilers. Due to the potential for severe chlorine induced corrosion, plant operating temperatures and efficiency must be limited. To overcome material wastage more alloyed materials are needed. The high cost and sometimes hard to manufacture bulk materials could be replaced with coatings, which can be applied on the more economic low alloy steel having the proper mechanical properties. The paper discusses the benefits and limitations of thermal sprayed coatings in biomass boilers. The applied examples have included iron and nickel based HVOF and arc sprayed coatings subjected to verification field testing in boiler testing under in aggressive biofuel conditions. The coatings have shown good corrosion resistance in long-term field tests. (orig.)

  10. Numerical method for determining the allowable medium temperature during transient operation of a thick-walled boiler element in power plant

    Science.gov (United States)

    Rząsa, Dariusz; Duda, Piotr

    2011-12-01

    Secure and cost-effective power generation has become very important nowdays. Care must be taken while designing and operating modern steam power plants. There are regulations such as German boiler regulations (Technische Regeln für Dampfkessel 301) or European Standards that guide the user how to operate the steam power plants. However, those regulations are based on the quasi-steady state assumption and one dimensional temperature distribution in the entire element. This simplifications may not guarantee that the heating and cooling operations are conducted in the most efficient way. Thus, it was important to find an improved method that can allow to establish optimum parameters for heating and cooling operations. The optimum parameters should guarantee that the maximum total stresses in the construction element are in the allowable limits and the entire process is conducted in the shortest time. This paper summarizes mathematical descriptions how to optimize shut down process of power block devices. The optimization formulation is based on the assumption that the maximum total stresses in the whole construction element should be kept within allowable limits during cooling operation. Additionally, the operation should be processed in the shortest time possible.

  11. Life Management Technique of Thermal Fatigue for SMST Boiler Tube at Different Heating Zone Using Smithy Furnace

    Directory of Open Access Journals (Sweden)

    Shekhar Pal,

    2014-06-01

    Full Text Available This paper highlights on the evaluation of thermal fatigue failure for SMST (Salzgitter Mannesmann strain less boiler tube DMV 304 HCu boiler tube using life management technique by using of smithy furnace. Boiler tubes are highly affected by operating conditions like, high temperature and high pressure. So it needs periodic checking for the purpose of safety and health assessment of the plant. So using this technique we can identify the degradation of tubes at microstructure level, So that one create the current situation of the component and give respective result.

  12. Coal consumption deviation analysis of main operation parameters in gas boilers%煤气锅炉主要运行参数的煤耗偏差分析

    Institute of Scientific and Technical Information of China (English)

    叶亚兰; 司风琪; 徐治皋; 江文豪

    2014-01-01

    If main operation parameters deviate from the target value,the boiler thermal efficiency will de-crease and the unit coal consumption will rise.Thus,the key points in calculating gas boiler thermal effi-ciency was analyzed,and the energy-loss analysis model which is suitable for gas boilers was put forward. Taking a 220 t/h blast furnace gas-fired boiler as the research object,the established model was adopted to calculate the coal consumption deviation resulted from the boiler operation parameters'variation,like the exhaust temperature,the oxygen content in exhaust,CO concentration in exhaust and so on.The results show this model can obtain the coal consumption deviation accurately,which provides a guidance for boiler optimization operation.%当锅炉主要运行参数偏离目标值时,会引起锅炉热效率的下降,导致机组发电煤耗升高。为此,分析了煤气锅炉热效率的计算要点,并提出了适用于煤气锅炉的煤耗偏差分析模型,给出了锅炉运行过程中排烟温度、排烟氧量、排烟 CO 含量变化时的发电煤耗偏差计算模型。实际计算结果表明,该模型能够较准确地计算出锅炉主要运行参数偏离目标值所引起的煤耗偏差,可为机组的优化运行提供数据依据。

  13. Further development of recovery boiler; Soodakattilan kehitystyoe

    Energy Technology Data Exchange (ETDEWEB)

    Janka, K.; Siiskonen, P.; Sundstroem, K. [Tampella Power Oy, Tampere (Finland)] [and others

    1996-12-01

    The global model of a recovery boiler was further developed. The aim is to be able to model the velocity, temperature and concentration fields in a boiler. At this moment the model includes submodels for: droplet drying, pyrolysis, char burning, gas burning and for droplet trajectory. The preliminary study of NO{sub x} and fly ash behaviour in a boiler was carried out. The study concerning flow field in the superheater area was carried out a 2-dimensional case in which the inflow parameters were taken from global model of a recovery boiler. Further the prediction methods of fouling in a recovery boiler were developed based on theoretical calculations of smelting behaviour of multicomponent mixtures and measurements at operating recovery boilers. (author)

  14. CFD Simulation On CFBC Boiler

    Directory of Open Access Journals (Sweden)

    Amol S. Kinkar

    2015-02-01

    Full Text Available Abstract Heavy industrialization amp modernization of society demands in increasing of power cause to research amp develop new technology amp efficient utilization of existing power units. Variety of sources are available for power generation such as conventional sources like thermal hydro nuclear and renewable sources like wind tidal biomass geothermal amp solar. Out of these most common amp economical way for producing the power is by thermal power stations. Various industrial boilers plays an important role to complete the power generation cycle such as CFBC Circulating Fluidized Bed Combustion FBC Fluidized Bed Combustion AFBC Atmospheric Fluidized Bed Combustion Boiler CO Boiler RG amp WHR Boiler Waster heat recovery Boiler. This paper is intended to comprehensively give an account of knowledge related to refractory amp its failure in CFBC boiler with due effect of flue gas flow during operation on refractory by using latest technology of CAD Computer aided Design amp CAE Computer aided Engineering. By conceptual application of these technology the full scale model is able to analyze in regards the flow of flue gas amp bed material flow inside the CFBC loop via CFD Computational Fluid Dynamics software. The results obtained are helpful to understand the impact of gas amp particles on refractory in different areas amp also helped to choose suitable refractory material in different regions.

  15. 铅富氧闪速熔炼余热锅炉的运行实践%Operation Practice of Waste Heat Boiler in Lead Oxygen-Enriched Flash Smelting Process

    Institute of Scientific and Technical Information of China (English)

    张涛; 张恩华

    2012-01-01

    The process accidents of waste heat boiler in the process of lead oxygen-enriched flash smelting were described and the prevention measurements and the according effects were introduced in detail. The importance of technical operation management of waste heat boiler was proved.%描述了在富氧闪速炼铅过程中余热锅炉出现的一些工艺事故,并详细介绍了采取的防治措施和取得的效果,证明了余热锅炉技术管理的重要性.

  16. Independent Research and Design of 600-MW Supercritical CFB Boiler

    Institute of Scientific and Technical Information of China (English)

    2010-01-01

    In order to further develop and improve the technologies for large-capacity supercritical CFB boiler, the key technologies for large CFB boiler were systematically studied, based on the development of first domestically-made 210-MW and 330-MW CFB boilers. The scheme of 600-MW supercritical CFB boiler was designed, including the furnace structure, key components, steam-water system and auxiliary systems, which laid a technical foundation for the engineering applications.

  17. Cracking and corrosion recovery boiler

    Energy Technology Data Exchange (ETDEWEB)

    Suik, H. [Tallinn Technical University, Horizon Pulp and Paper, Tallinn (Estonia)

    1998-12-31

    The corrosion of heat surfaces and the cracking the drums are the main problems of the recovery boiler. These phenomena have been appeared during long-term operation of boiler `Mitsubishi - 315` erected at 1964. Depth of the crack is depending on the number of shutdowns and on operation time. Corrosion intensity of different heat surfaces is varying depend on the metal temperature and the conditions at place of positioning of tube. The lowest intensity of corrosion is on the bank tubes and the greatest is on the tubes of the second stage superheater and on the tubes at the openings of air ports. (orig.) 5 refs.

  18. 46 CFR 109.205 - Inspection of boilers and machinery.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 4 2010-10-01 2010-10-01 false Inspection of boilers and machinery. 109.205 Section 109... OPERATIONS Tests, Drills, and Inspections § 109.205 Inspection of boilers and machinery. The chief engineer or engineer in charge, before he assumes charge of the boilers and machinery of a unit shall...

  19. Boilers a practical reference

    CERN Document Server

    Rayaprolu, Kumar

    2012-01-01

    AAbrasion and Abrasion Index (see Wear)Absolute or Dynamic Viscosity (æ) (see Viscosity in Fluid Characteristics)Acid Cleaning (see Commissioning)Acid Rain (also see Air Pollution Emissions and Controls and Gas Cleaning)Acid Sludge (see Refuse Fuels from Refinery in Liquid Fuels)Acid Smuts (see Oil Ash)Acoustic Soot Blowers (see Sonic Horns)Acoustic Enclosure (see Noise Control)Acoustic Leak Detection SystemAdiabatic Flame Temperature (see Combustion)Aeroderivative (see Types of GTs in Turbines, Gas)Ageing of Boiler ComponentsAgro-Fuels and FiringAir Ducts (see Draught Plant)Air Flow Measureme

  20. Boiler corrosion. Corrosion of boilers at low boiler water temperatures. Heizkessel-Korrosion. Korrosion von Heizkesseln bei tiefen Kesselwassertemperaturen

    Energy Technology Data Exchange (ETDEWEB)

    Koebel, M.; Elsener, M.

    1989-02-01

    Thermostatic cast iron and steel 35.8 specimens were inserted between the fire tubes of a test boiler and exposed to flue gases for a period of three weeks. The corrosion rates at material temperatures between 20 and 60deg C as well as the effects of continuous and intermittent boiler operation were determined. Details are given on the specimens alloying constituents, the testing and test conditions (schematic representation of the experimental set-up). Diagrams and tables facilitate access to test results informing about corrosion rates and corrosion product structure analyses for continuous burner operation. While low boiler water temperatures (below 60deg C in the case of extra light heating oils) are found to necessarily involve higher risks and shorter boiler service lives, low flue gas temperatures alone are considered not to be increasing the risk of boiler corrosion. (HWJ).

  1. Stress-Assisted Corrosion in Boiler Tubes

    Energy Technology Data Exchange (ETDEWEB)

    Preet M Singh; Steven J Pawel

    2006-05-27

    A number of industrial boilers, including in the pulp and paper industry, needed to replace their lower furnace tubes or decommission many recovery boilers due to stress-assisted corrosion (SAC) on the waterside of boiler tubes. More than half of the power and recovery boilers that have been inspected reveal SAC damage, which portends significant energy and economic impacts. The goal of this project was to clarify the mechanism of stress-assisted corrosion (SAC) of boiler tubes for the purpose of determining key parameters in its mitigation and control. To accomplish this in-situ strain measurements on boiler tubes were made. Boiler water environment was simulated in the laboratory and effects of water chemistry on SAC initiation and growth were evaluated in terms of industrial operations. Results from this project have shown that the dissolved oxygen is single most important factor in SAC initiation on carbon steel samples. Control of dissolved oxygen can be used to mitigate SAC in industrial boilers. Results have also shown that sharp corrosion fatigue and bulbous SAC cracks have similar mechanism but the morphology is different due to availability of oxygen during boiler shutdown conditions. Results are described in the final technical report.

  2. ON INTEGRITY ASSESSMENT OF AXISYMMETRIC COMPONENTS OPERATING WITHIN CREEP REGIME

    Institute of Scientific and Technical Information of China (English)

    ZARRABI K; LAWRENCE Ng

    2006-01-01

    A multiaxial paradigm for predicting creep damage/lives of components is described. Although in principle the paradigm is general, it is verified using axisymmetric experimental data. It is shown that the proposed paradigm is capable of predicting creep lives with an error of less than 2%. It is also shown that the proposed paradigm is more accurate than the reference stress method.

  3. Experimental Investigations of the Energy and Environmental Indices of Operation of a Low-Capacity Combined Gas Producer and Hot-Water Boiler

    Science.gov (United States)

    Bodnar, L. A.; Stepanov, D. V.; Dovgal‧, A. N.

    2015-07-01

    It has been shown that the introduction of combined gas producers and boilers on renewable energy sources is a pressing issue. A structural diagram of a low-capacity combined gas producer and boiler on renewable energy sources has been given; a bench and procedures for investigation and processing of results have been developed. Experimental investigations of the energy and environmental indices of a 40-kW combined gas producer and hotwater boiler burning wood have been carried out. Results of the experimental investigations have been analyzed. Distinctive features have been established and a procedure of thermal calculation of the double furnace of a lowcapacity combined gas producer and boiler burning solid fuel has been proposed. The calculated coefficients of heat transfer from the gases in the convection bank have been compared with the obtained experimental results. A calculation dependence for the heat transfer from the gases in convection banks of low-capacity hot-water boilers has been proposed. The quantities of harmful emissions from the combined gas producer and boiler on renewable energy sources have been compared with the existing Ukrainian and foreign standards. It has been established that the environmental efficiency of the boiler under study complies with most of the standard requirements of European countries.

  4. 49 CFR 230.20 - Alteration and repair report for steam locomotive boilers.

    Science.gov (United States)

    2010-10-01

    ... boilers. (a) Alterations. When an alteration is made to a steam locomotive boiler, the steam locomotive... steam locomotive boiler, the steam locomotive owner and/or operator shall file with the FRA Regional... the boiler. Whenever welded or riveted repairs are performed on stayed portions of a steam...

  5. Infrared imaging of fossil fuel power plant boiler interiors

    Science.gov (United States)

    Howard, James W.; Cranton, Brian W.; Armstrong, Karen L.; Hammaker, Robert G.

    1997-08-01

    Fossil fuel power plant boilers operate continuously for months at a time, typically shutting down only for routine maintenance or to address serious equipment failures. These shutdowns are very costly, and diagnostic tools and techniques which could be used to minimize shutdown duration and frequency are highly desirable. Due to the extremely hostile environment in these boilers, few tools exist to inspect and monitor operating boiler interiors. This paper presents the design of a passively cooled, infrared borescope used to inspect the interior of operating boilers. The borescope operates at 3.9 micrometer, where flame is partially transparent. The primary obstacles overcome in the instrument design were the harsh industrial environment surrounding the boilers and the high temperatures encountered inside the boilers. A portable yet durable lens system and enclosure was developed to work with a scanning radiometer to address these two problems by both shielding the radiometer from the environment and by extending the optical train into a snout designed to be inserted into access ports on the sides of the boiler. In this manner, interior images of the boiler can be made while keeping the radiometer safely outside the boiler. The lens views a 40 degree field of view through any 2.5' or larger opening in a foot thick boiler wall. Three of these borescopes have been built, and high resolution images of boiler interiors have been obtained.

  6. Preheating the Combustion Components and Furnace Operation Stimulation

    OpenAIRE

    Димитров, А. Д.; Шраменко, А. Н.; Пядухов, В. А.

    2015-01-01

    Different options of the internal use of the heat of effluent combustion products for the working heat process plants (HTHP) have been compared. Basic factors that affect the efficiency and the affordability of the HTHP operation were determined. The methods of the computation of the influence of the preliminary preheated material and preheated combustion products on the productivity and specific fuel consumption were given on the basis of balance equations. The influence produced on these va...

  7. Boilers, evaporators, and condensers

    International Nuclear Information System (INIS)

    This book reports on the boilers, evaporators and condensers that are used in power plants including nuclear power plants. Topics included are forced convection for single-phase side heat exchangers, heat exchanger fouling, industrial heat exchanger design, fossil-fuel-fired boilers, once through boilers, thermodynamic designs of fossil fuel-first boilers, evaporators and condensers in refrigeration and air conditioning systems (with respect to reducing CFC's) and nuclear steam generators

  8. Central heating: package boilers

    Energy Technology Data Exchange (ETDEWEB)

    Farahan, E.

    1977-05-01

    Performance and cost data for electrical and fossil-fired package boilers currently available from manufacturers are provided. Performance characteristics investigated include: unit efficiency, rated capacity, and average expected lifetime of units. Costs are tabulated for equipment and installation of various package boilers. The information supplied in this report will simplify the process of selecting package boilers required for industrial, commercial, and residential applications.

  9. REFORM ON ELECTRIC OPERATOR OF CFB BOILER%CFB锅炉电动执行机构改造

    Institute of Scientific and Technical Information of China (English)

    于增健

    2012-01-01

    针对循环流化床锅炉非智能型电动执行机构可靠性和稳定性不足问题,对其进行了改造。说明智能型电动执行机构的性能特点及改造效果。%Reform on non - intelligent type electric operator of circulate fluid bed was made aiming at increasing the reliability and stability. The performance characteristics of intelligent type electric operator and the reformation effect was introduced.

  10. Implementation of a TPV integrated boiler for micro-CHP in residential buildings

    International Nuclear Information System (INIS)

    Highlights: • A TPV integrated boiler for micro-CHP application is designed, tested and demonstrated. • Thermal radiation was emitted by a porous emitter in the TPV unit. • The electric output of four TPV cell modules connected in series is measured and characterized under various conditions. • 246.4 Electricity is generated at the emitter temperature of 1265 °C. • This study shows that TPV generation in boilers/furnaces is feasible for micro-CHP application in residential buildings. - Abstract: There is a growing interest in direct thermal-to-electric energy conversion using solid state devices such as thermophotovoltaic (TPV) generators. TPV devices convert thermal radiation from heat sources into electricity without involving any moving parts. TPV opens up possibility for efficient and stand-alone power generation in boilers and furnaces. In this paper, a TPV integrated boiler was designed, built and investigated for micro combined heat and power (micro-CHP) application in residential buildings. A full size gas fired residential boiler was used as a precursor for integration with TPV devices. Experiments were conducted with the prototype TPV boiler so as to evaluate various issues related to this new technology. The electric output of TPV modules installed in the boiler was characterized under different operating conditions. The TPV cell modules generated 246.4 W at an emitter temperature of 1265 °C, which would be enough to power the electrical components of the whole heating system. Moreover, such a TPV integrated boiler could be employed to form a micro-CHP system in residential homes, providing an effective means for primary energy savings, on-site power and energy security

  11. 40 CFR Table 4 to Subpart Ddddd of... - Operating Limits for Boilers and Process Heaters With Hydrogen Chloride Emission Limits

    Science.gov (United States)

    2010-07-01

    ... Process Heaters With Hydrogen Chloride Emission Limits 4 Table 4 to Subpart DDDDD of Part 63 Protection of... Heaters With Hydrogen Chloride Emission Limits As stated in § 63.7500, you must comply with the following applicable operating limits: If you demonstrate compliance with applicable hydrogen chloride emission...

  12. Remaining lifetime assessment of power plant steam boilers

    Energy Technology Data Exchange (ETDEWEB)

    Liska, V. (Skoda Research Ltd, Plzen (Czech Republic)); Mentl, V. (Univ. of West Bohemia, Dept. Material Science and Technology, Plzen (Czech Republic))

    2010-05-15

    The energy producing power plants are designed for operational period of 20, 30 years. During this period, inspections are realized to investigate the operational capability of the respective components and the plant as a whole, and when the designed time is approaching its limit, the crucial questions are raised with respect to the following possible operation, its safety and risks that stem from the fact that the continuous degradation of material properties occurred during the longtime service as a result of service conditions, e.g. high temperatures, fatigue loading etc. In opposite to the non-destructive techniques, accelerated creep to rupture tests of high temperature boiler components, e.g. high temperature headers, can give quantitative results as far as the remaining lifetime of the component is concerned. Several steam turbine boilers were inspected according to the customer's demand to evaluate the remaining lifetime of the boilers that were operated more than 160 000 and 200 000 hours respectively. The evaluation was based on an extensive NDT expection and the measurement of mechanical properties (including creep test data) of high temperature components. Making use of the Larson-Miller parameter in comparison with replica testing made it possible to evaluate quantitatively the lifetime exhaustion, to make an assessment of the remaining lifetime and to make a recommendation as far as the future inspection intervals of the boilers are concerned. On the basis of accelerated creep test data performed on the degraded materials, the remaining lifetime hours were calculated for the three 'safety' situations: (1) 'ZERO SAFETY' (neither recommended k=1,5 safety coefficient for working stress nor +70degC increase of working temperature were taken into consideration). (2) 'STRESS SAFETY' (1,5 safety coefficient for working stress and real working temperature were taken into consideration). (3) 'FULL SAFETY' (both 1

  13. Synthesizing Glue Operators from Glue Constraints for the Construction of Component-Based Systems

    OpenAIRE

    Apel, Sven; Jackson, Ethan; Bliudze, Simon; Sifakis, Joseph

    2011-01-01

    We study glue operators used in component-based frameworks to obtain systems as the composition of atomic components described as labeled transition systems (LTS). Glue operators map tuples of LTS into LTS. They restrict the behavior of their arguments by performing memoryless coordination. In a previous paper, we have proposed a simple format for SOS rules that captures, in particular, glue operators from known frameworks such as CCS, SCCS, CSP, and BIP. This paper studies a new way for cha...

  14. Ageing management and Long-term operation of NPP structures and components

    International Nuclear Information System (INIS)

    The paper presents methodological aspects for ageing management and long-term operation of NPP structures and components considering experience accumulated in nuclear area of Ukraine and IAEA recommendations. The research shows the role of ageing management for lifetime extension and justification of long-term operation of NPP structures and components. The given information is recommended to be used during development of regulatory and technical documents on ageing management and long-term operation

  15. BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS

    Energy Technology Data Exchange (ETDEWEB)

    R. Viswanathan; K. Coleman; J. Shingledecker; J. Sarver; G. Stanko; M. Borden; W. Mohn; S. Goodstine; I. Perrin

    2004-10-30

    The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have recently initiated a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of ultrasupercritical steam conditions (USC). The project goal initially was to assess/develop materials technology that will enable achieving turbine throttle steam conditions of 760 C (1400 F)/35 MPa (5000 psi), although this goal for the main steam temperature had to be revised down to 732 C (1350 F), based on a preliminary assessment of material capabilities. The project is intended to build further upon the alloy development and evaluation programs that have been carried out in Europe and Japan. Those programs have identified ferritic steels capable of meeting the strength requirements of USC plants up to approximately 620 C (1150 F) and nickel-based alloys suitable up to 700 C (1300 F). In this project, the maximum temperature capabilities of these and other available high-temperature alloys are being assessed to provide a basis for materials selection and application under a range of conditions prevailing in the boiler. This report provides a quarterly status report for the period of April to June 30, 2004.

  16. BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS

    Energy Technology Data Exchange (ETDEWEB)

    R. Viswanathan; K. Coleman; J. Shingledecker; J. Sarver; G. Stanko; W. Mohn; M. Borden; S. Goodstine; I. Perrin

    2004-07-30

    The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have recently initiated a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of ultrasupercritical steam conditions (USC). The project goal initially was to assess/develop materials technology that will enable achieving turbine throttle steam conditions of 760 C (1400 F)/35 MPa (5000 psi), although this goal for the main steam temperature had to be revised down to 732 C (1350 F), based on a preliminary assessment of material capabilities. The project is intended to build further upon the alloy development and evaluation programs that have been carried out in Europe and Japan. Those programs have identified ferritic steels capable of meeting the strength requirements of USC plants up to approximately 620 C (1150 F) and nickel-based alloys suitable up to 700 C (1300 F). In this project, the maximum temperature capabilities of these and other available high-temperature alloys are being assessed to provide a basis for materials selection and application under a range of conditions prevailing in the boiler. This report provides a quarterly status report for the period of April to June 30, 2004.

  17. BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS

    Energy Technology Data Exchange (ETDEWEB)

    R. Viswanathan; K. Coleman; J. Shingledecker; J. Sarver; G. Stanko; W. Mohn; M. Borden; S. Goodstine; I. Perrin

    2004-04-23

    The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have recently initiated a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of ultrasupercritical steam conditions (USC). The project goal initially was to assess/develop materials technology that will enable achieving turbine throttle steam conditions of 760 C (1400 F)/35 MPa (5000 psi), although this goal for the main steam temperature had to be revised down to 732 C (1350 F), based on a preliminary assessment of material capabilities. The project is intended to build further upon the alloy development and evaluation programs that have been carried out in Europe and Japan. Those programs have identified ferritic steels capable of meeting the strength requirements of USC plants up to approximately 620 C (1150 F) and nickel-based alloys suitable up to 700 C (1300 F). In this project, the maximum temperature capabilities of these and other available high-temperature alloys are being assessed to provide a basis for materials selection and application under a range of conditions prevailing in the boiler. This report provides a quarterly status report for the period of October 1 to December 30, 2003.

  18. BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS

    Energy Technology Data Exchange (ETDEWEB)

    R. Viswanathan; K. Coleman; J. Shingledecker; J. Sarver; G. Stanko; M. Borden; W. Mohn; S. Goodstine; I. Perrin

    2005-01-31

    The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have recently initiated a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of ultrasupercritical steam conditions (USC). The project goal initially was to assess/develop materials technology that will enable achieving turbine throttle steam conditions of 760 C (1400 F)/35 MPa (5000 psi), although this goal for the main steam temperature had to be revised down to 732 C (1350 F), based on a preliminary assessment of material capabilities. The project is intended to build further upon the alloy development and evaluation programs that have been carried out in Europe and Japan. Those programs have identified ferritic steels capable of meeting the strength requirements of USC plants up to approximately 620 C (1150 F) and nickel-based alloys suitable up to 700 C (1300 F). In this project, the maximum temperature capabilities of these and other available high-temperature alloys are being assessed to provide a basis for materials selection and application under a range of conditions prevailing in the boiler. This report provides a quarterly status report for the period of July 1 to September 30, 2004.

  19. Removal of External Deposits on Boiler Tubes

    Directory of Open Access Journals (Sweden)

    C. P. De

    1970-07-01

    Full Text Available The superheater tubes in Port and Starboard boilers were found to have completely clogged by heavy deposits, which on analysis mainly vanadium pentoxide and sodium sulphmatter. The cleaning of the deposits was accomplished by alternate spraying with 15-20 per cent hydrogen peroxide and washing with hot water jets. Over the past two years, since the date of cleaning, the IN ship is operating without any trouble in the boilers.

  20. Ash formation, deposition, corrosion, and erosion in conventional boilers

    Energy Technology Data Exchange (ETDEWEB)

    Benson, S.A.; Jones, M.L. [Univ. of North Dakota, Grand Forks, ND (United States)

    1995-12-01

    The inorganic components (ash-forming species) associated with coals significantly affect boiler design, efficiency of operation, and lifetimes of boiler parts. During combustion in conventional pulverized fuel boilers, the inorganic components are transformed into inorganic gases, liquids, and solids. This partitioning depends upon the association of the inorganic components in the coal and combustion conditions. The inorganic components are associated as mineral grains and as organically associated elements, and these associations of inorganic components in the fuel directly influence their fate upon combustion. Combustion conditions, such as temperature and atmosphere, influence the volatility and the interaction of inorganic components during combustion and gas cooling, which influences the state and size composition distribution of the particulate and condensed ash species. The intermediate species are transported with the bulk gas flow through the combustion systems, during which time the gases and entrained ash are cooled. Deposition, corrosion, and erosion occur when the ash intermediate species are transported to the heat-transfer surface, react with the surface, accumulate, sinter, and develop strength. Research over the past decade has significantly advanced understanding of ash formation, deposition, corrosion, and erosion mechanisms. Many of the advances in understanding and predicting ash-related issues can be attributed to advanced analytical methods to determine the inorganic composition of fuels and the resulting ash materials. These new analytical techniques have been the key to elucidation of the mechanisms of ash formation and deposition. This information has been used to develop algorithms and computer models to predict the effects of ash on combustion system performance.

  1. Impact Analysis of Hazardous Waste Fuel to Fluidized Bed Boiler Safe Operation%危废燃料对硫化床锅炉安全运行影响分析

    Institute of Scientific and Technical Information of China (English)

    刘庆

    2015-01-01

    循环流化床锅炉有良好的燃料适应性,随着节能环保意识的提高,企业更加关注如何有效、环保地利用危险废物。文章从燃料和燃烧环境两个方面出发,通过对锅炉燃烧稳定性影响因素的深入分析,研究危废燃料对循环流化床锅炉安全经济运行的重要影响。%Circulating fluidized bed boiler has a good fuel adaptability.With increasing awareness of energy saving, companies pay more attention to how to effectively and environmentally friendly use hazardous waste.This article from the fuel and combustion environment departure,through in-depth analysis of the factors affecting the stability of the boiler combustion,researches important influence on circulating fluidized bed boiler safe and economic operation of hazardous waste fuel.

  2. Boiler conversions for biomass

    Energy Technology Data Exchange (ETDEWEB)

    Kinni, J. [Tampella Power Inc., Tampere (Finland)

    1996-12-31

    Boiler conversions from grate- and oil-fired boilers to bubbling fluidized bed combustion have been most common in pulp and paper industry. Water treatment sludge combustion, need for additional capacity and tightened emission limits have been the driving forces for the conversion. To accomplish a boiler conversion for biofuel, the lower part of the boiler is replaced with a fluidized bed bottom and new fuel, ash and air systems are added. The Imatran Voima Rauhalahti pulverized-peat-fired boiler was converted to bubbling fluidized bed firing in 1993. In the conversion the boiler capacity was increased by 10 % to 295 MWth and NO{sub x} emissions dropped. In the Kymmene Kuusankoski boiler, the reason for conversion was the combustion of high chlorine content biosludge. The emissions have been under general European limits. During the next years, the emission limits will tighten and the boilers will be designed for most complete combustion and compounds, which can be removed from flue gases, will be taken care of after the boiler. (orig.) 3 refs.

  3. Guide to Low-Emission Boiler and Combustion Equipment Selection

    Energy Technology Data Exchange (ETDEWEB)

    Oland, CB

    2002-05-06

    Boiler owners and operators who need additional generating capacity face a number of legal, political, environmental, economic, and technical challenges. Their key to success requires selection of an adequately sized low-emission boiler and combustion equipment that can be operated in compliance with emission standards established by state and federal regulatory agencies. Recognizing that many issues are involved in making informed selection decisions, the U.S. Department of Energy (DOE), Office of Industrial Technologies (OIT) sponsored efforts at the Oak Ridge National Laboratory (ORNL) to develop a guide for use in choosing low-emission boilers and combustion equipment. To ensure that the guide covers a broad range of technical and regulatory issues of particular interest to the commercial boiler industry, the guide was developed in cooperation with the American Boiler Manufacturers Association (ABMA), the Council of Industrial Boiler Owners (CIBO), and the U.S. Environmental Protection Agency (EPA). The guide presents topics pertaining to industrial, commercial, and institutional (ICI) boilers. Background information about various types of commercially available boilers is provided along with discussions about the fuels that they burn and the emissions that they produce. Also included are discussions about emissions standards and compliance issues, technical details related to emissions control techniques, and other important selection considerations. Although information in the guide is primarily applicable to new ICI boilers, it may also apply to existing boiler installations.

  4. Experimental study on operation optimization of the gas/pulverized coal blended combustion boiler%钢厂煤气混烧锅炉运行优化的试验研究

    Institute of Scientific and Technical Information of China (English)

    易正明; 肖慧; 杜炳旭

    2014-01-01

    An experiment was carried out of the adjustment of blast furnace gas (BFG) and coke oven gas (COG) for blended combustion in a gas/pulverized coal blended combustion boiler and analysis was made of the effect of BFG-COG blended combustion on exhaust gas temperature ,fly ash carbon content and superheated steam temperature of the boiler .On this basis ,the boiler operation was opti-mized .The results show that when BFG blending ratio is 30% and COG blending ratio is 40% ,the thermal efficiency of the boiler reaches 80 .9% .This not only guarantees a high thermal efficiency but also achieves a greater proportion blending combustion of BFG ,offering a solution to the problem of excessive BFG and proving to be more economic .%对某钢厂煤气混烧锅炉进行高炉煤气和焦炉煤气掺烧调整试验,分析掺烧对锅炉排烟温度、飞灰含碳量和过热蒸汽温度等的影响,并对锅炉运行进行了优化。结果表明,当高炉煤气掺烧热值比为30%且焦炉煤气掺烧热值比为40%时,锅炉热效率达到80.9%,这样既保证了锅炉较高的热效率,又实现了高炉煤气的较大比例掺烧,解决了其大量过剩问题,具有较好的经济性。

  5. Competition analysis on the operating system market using principal component analysis

    Directory of Open Access Journals (Sweden)

    Brătucu, G.

    2011-01-01

    Full Text Available Operating system market has evolved greatly. The largest software producer in the world, Microsoft, dominates the operating systems segment. With three operating systems: Windows XP, Windows Vista and Windows 7 the company held a market share of 87.54% in January 2011. Over time, open source operating systems have begun to penetrate the market very strongly affecting other manufacturers. Companies such as Apple Inc. and Google Inc. penetrated the operating system market. This paper aims to compare the best-selling operating systems on the market in terms of defining characteristics. To this purpose the principal components analysis method was used.

  6. Crack growth behaviour of low alloy steels for pressure boundary components under transient light water reactor operating conditions (CASTOC)

    International Nuclear Information System (INIS)

    The CASTOC project addresses environmentally assisted cracking (EAC) phenomena in low alloy steels used for pressure boundary components in both Western type boiling water reactors (BWR) and Russian type pressurised water reactors (VVER). It comprises the four work packages (WP): inter-laboratory comparison test (WP1); EAC behaviour under static load (WP2), EAC behaviour under cyclic load and load transients (WP3); evaluation of the results with regard to their relevance for components in practice (WP4). The use of sophisticated test facilities and measurement techniques for the on-line detection of crack advances have provided a more detailed understanding of the mechanisms of environmentally assisted cracking and provided quantitative data of crack growth rates as a function of loading events and time, respectively. The effect of several major parameters controlling EAC was investigated with particular emphasis on the transferability of the results to components in service. The obtained crack growth rate data were reflected on literature data and on commonly applied prediction curves as presented in the appropriate Code. At relevant stress intensity factors it could be shown that immediate cessation of growing cracks occurs after changing from cyclic to static load in high purity oxygenated BWR water and oxygen-free VVER water corresponding to steady state operation conditions. Susceptibility to environmentally assisted cracking under static load was observed for a heat affected zone material in oxygenated high purity water and also in base materials during a chloride transient representing BWR water condition below Action Level 1 of the EPRI Water Chemistry Guidelines according to the lectrical conductivity of the water but in the range of Action Level 2 according to the content of chlorides. Time based crack growth was also observed in one Russian type base material in oxygenated VVER water and in one Western type base material in oxygenated high purity BWR

  7. Crack growth behaviour of low alloy steels for pressure boundary components under transient light water reactor operating conditions (CASTOC)

    Energy Technology Data Exchange (ETDEWEB)

    Foehl, J.; Weissenberg, T. [Materialpruefungsanstalt, Univ. Stuttgart (Germany); Gomez-Briceno, D.; Lapena, J. [Centro de Investigaciones Energeticas, Medioambientales y Tecnologicas (CIEMAT) (Spain); Ernestova, M.; Zamboch, M. [Nuclear Research Inst. (NRI) (Czech Republic); Seifert, H.P.; Ritter, S. [Paul Scherrer Inst. (PSI) (Switzerland); Roth, A.; Devrient, B. [Framatome ANP GmbH (F ANP) (Germany); Ehrnsten, U. [Technical Research Centre of Finland (VTT) (Finland)

    2004-07-01

    The CASTOC project addresses environmentally assisted cracking (EAC) phenomena in low alloy steels used for pressure boundary components in both Western type boiling water reactors (BWR) and Russian type pressurised water reactors (VVER). It comprises the four work packages (WP): inter-laboratory comparison test (WP1); EAC behaviour under static load (WP2), EAC behaviour under cyclic load and load transients (WP3); evaluation of the results with regard to their relevance for components in practice (WP4). The use of sophisticated test facilities and measurement techniques for the on-line detection of crack advances have provided a more detailed understanding of the mechanisms of environmentally assisted cracking and provided quantitative data of crack growth rates as a function of loading events and time, respectively. The effect of several major parameters controlling EAC was investigated with particular emphasis on the transferability of the results to components in service. The obtained crack growth rate data were reflected on literature data and on commonly applied prediction curves as presented in the appropriate Code. At relevant stress intensity factors it could be shown that immediate cessation of growing cracks occurs after changing from cyclic to static load in high purity oxygenated BWR water and oxygen-free VVER water corresponding to steady state operation conditions. Susceptibility to environmentally assisted cracking under static load was observed for a heat affected zone material in oxygenated high purity water and also in base materials during a chloride transient representing BWR water condition below Action Level 1 of the EPRI Water Chemistry Guidelines according to the lectrical conductivity of the water but in the range of Action Level 2 according to the content of chlorides. Time based crack growth was also observed in one Russian type base material in oxygenated VVER water and in one Western type base material in oxygenated high purity BWR

  8. Steam generators and waste heat boilers for process and plant engineers

    CERN Document Server

    Ganapathy, V

    2014-01-01

    Incorporates Worked-Out Real-World ProblemsSteam Generators and Waste Heat Boilers: For Process and Plant Engineers focuses on the thermal design and performance aspects of steam generators, HRSGs and fire tube, water tube waste heat boilers including air heaters, and condensing economizers. Over 120 real-life problems are fully worked out which will help plant engineers in evaluating new boilers or making modifications to existing boiler components without assistance from boiler suppliers. The book examines recent trends and developments in boiler design and technology and presents novel idea

  9. Tests of a TGM-96 boiler unit at higher than rated load

    Science.gov (United States)

    Kholshchev, V. V.

    2011-09-01

    Results of boiler tests are presented that were carried out at boiler loads up to 1.1 of its rated value, during which the steam superheater's temperature operating conditions were checked, and the parameters characterizing the quality of steam, feedwater, and boiler water were determined. Figures characterizing the longevity of steam superheater tubes are presented that were calculated taking into account the boiler operating mode with a higher-than-nominal load.

  10. CHP Integrated with Burners for Packaged Boilers

    Energy Technology Data Exchange (ETDEWEB)

    Castaldini, Carlo; Darby, Eric

    2013-09-30

    division of Sempra Energy. These match funds were provided via concurrent contracts and investments available via CMCE, Altex, and Leva Energy The project attained all its objectives and is considered a success. CMCE secured the support of GI&E from Italy to supply 100 kW Turbec T-100 microturbines for the project. One was purchased by the project’s subcontractor, Altex, and a second spare was purchased by CMCE under this project. The microturbines were then modified to convert from their original recuperated design to a simple cycle configuration. Replacement low-NOx silo combustors were designed and bench tested in order to achieve compliance with the California Air Resources Board (CARB) 2007 emission limits for NOx and CO when in CHP operation. The converted microturbine was then mated with a low NOx burner provided by Altex via an integration section that allowed flow control and heat recovery to minimize combustion blower requirements; manage burner turndown; and recover waste heat. A new fully integrated control system was designed and developed that allowed one-touch system operation in all three available modes of operation: (1) CHP with both microturbine and burner firing for boiler heat input greater than 2 MMBtu/hr; (2) burner head only (BHO) when the microturbine is under service; and (3) microturbine only when boiler heat input requirements fall below 2 MMBtu/hr. This capability resulted in a burner turndown performance of nearly 10/1, a key advantage for this technology over conventional low NOx burners. Key components were then assembled into a cabinet with additional support systems for generator cooling and fuel supply. System checkout and performance tests were performed in the laboratory. The assembled system and its support equipment were then shipped and installed at a host facility where final performance tests were conducted following efforts to secure fabrication, air, and operating permits. The installed power burner is now in commercial

  11. Design, construction, operation, and evaluation of a prototype culm-combustion boiler/heater unit. Quarterly technical progress report, October 1-December 31, 1980

    Energy Technology Data Exchange (ETDEWEB)

    1981-02-01

    This report provides a summary of the work performed on the Prototype Culm Combustion Boiler/Heater Unit, Phase I - Engineering Design and Analysis and Phase II - Prototype Plant Construction during the period October 1, 1980 through December 31, 1980. The objectives of the program as well as the technical progress and problem areas encountered during the reporting period are presented. The final detail design effort was completed and the final design report submitted. Progress on procurement activity authorized by full Phase II release on March 20, 1980, is discussed. Following approval by DOE, a purchase order was placed with the Norflor Construction Corporation for the prototype plant construction which began in November. Construction of the access roadway installation of the electric power, sewer and water lines was completed during this reporting period. Boiler construction continued.

  12. Influence of Indonesia Coal Blending Combustion Mode on Operating Performance of Boiler%印尼煤掺烧方式对锅炉运行性能的影响

    Institute of Scientific and Technical Information of China (English)

    张殿平; 邓坚; 钟礼今; 王国强; 方庆艳; 张成; 陈刚

    2015-01-01

    Under low NOx combustion condition,experimental research on influence of Indonesia coal blending combustion mode on operating performance of boiler was developed for one 700 MW tangentially fired boiler. Three blending combus-tion modes of combining Indonesia coal and mixed coal were designed and temperature of metal wall,efficiency of the boiler and NOx emission load was tested with different combustion modes so as to obtain optimized combustion mode for Indonesia coal. Comparison results indicate that compared with other blending combustion modes,temperature of the metal walls,e-mission loads of CO and NOx ,exhaust gas temperature and carbon contents of fly ashes of the superheater and the reheater are the lowest and efficiency of the boiler is the highest by using the mode of Indonesia coal blending combustion in the lower burner which may be in favor of improving security,economy and environment protection performance of the boiler.%在低氮燃烧条件下对一台700 MW四角切圆锅炉开展了印尼煤掺烧方式对锅炉运行性能影响的试验研究。设计了3种印尼煤与神混煤掺烧方式,测试不同掺烧方式下的金属壁面温度、锅炉效率和 NOx 排放量,以获得优化的印尼煤掺烧方式。对比结果表明,相比于其他掺烧方式,采用下层燃烧器掺烧印尼煤的方式,过热器和再热器的金属壁面温度、CO和NOx 排放量、排烟温度、飞灰含碳量均最低,锅炉效率最高,有利于提高锅炉运行安全性、经济性和环保性能。

  13. 印尼煤掺烧方式对锅炉运行性能的影响%Influence of Indonesia Coal Blending Combustion Mode on Operating Performance of Boiler

    Institute of Scientific and Technical Information of China (English)

    张殿平; 邓坚; 钟礼今; 王国强; 方庆艳; 张成; 陈刚

    2015-01-01

    在低氮燃烧条件下对一台700 MW四角切圆锅炉开展了印尼煤掺烧方式对锅炉运行性能影响的试验研究。设计了3种印尼煤与神混煤掺烧方式,测试不同掺烧方式下的金属壁面温度、锅炉效率和 NOx 排放量,以获得优化的印尼煤掺烧方式。对比结果表明,相比于其他掺烧方式,采用下层燃烧器掺烧印尼煤的方式,过热器和再热器的金属壁面温度、CO和NOx 排放量、排烟温度、飞灰含碳量均最低,锅炉效率最高,有利于提高锅炉运行安全性、经济性和环保性能。%Under low NOx combustion condition,experimental research on influence of Indonesia coal blending combustion mode on operating performance of boiler was developed for one 700 MW tangentially fired boiler. Three blending combus-tion modes of combining Indonesia coal and mixed coal were designed and temperature of metal wall,efficiency of the boiler and NOx emission load was tested with different combustion modes so as to obtain optimized combustion mode for Indonesia coal. Comparison results indicate that compared with other blending combustion modes,temperature of the metal walls,e-mission loads of CO and NOx ,exhaust gas temperature and carbon contents of fly ashes of the superheater and the reheater are the lowest and efficiency of the boiler is the highest by using the mode of Indonesia coal blending combustion in the lower burner which may be in favor of improving security,economy and environment protection performance of the boiler.

  14. 燃氢锅炉结构、运行及维护%Structure, operation and maintenance of hydrogen burning boiler

    Institute of Scientific and Technical Information of China (English)

    李春宝

    2012-01-01

    The structure, technical performance, combustion system, the automatic control, alarm, automatic protection, fault and dealing method and maintenance of hydrogen burning boiler were introduced.%介绍了燃氢锅炉的结构、技术性能、燃烧系统、自动调节检测与报警、自动保护、故障及处理方法和维护保养。

  15. Field Test of Boiler Primary Loop Temperature Controller

    Energy Technology Data Exchange (ETDEWEB)

    Glanville, P. [Partnership for Advanced Residential Retrofit, Des Plaines, IL (United States); Rowley, P. [Partnership for Advanced Residential Retrofit, Des Plaines, IL (United States); Schroeder, D. [Partnership for Advanced Residential Retrofit, Des Plaines, IL (United States); Brand, L. [Partnership for Advanced Residential Retrofit, Des Plaines, IL (United States)

    2014-09-01

    Beyond these initial system efficiency upgrades are an emerging class of Advanced Load Monitoring (ALM) aftermarket controllers that dynamically respond to the boiler load, with claims of 10% to 30% of fuel savings over a heating season. For hydronic boilers specifically, these devices perform load monitoring, with continuous measurement of supply and, in some cases, return water temperatures. Energy savings from these ALM controllers are derived from dynamic management of the boiler differential, where a microprocessor with memory of past boiler cycles prevents the boiler from firing for a period of time, to limit cycling losses and inefficient operation during perceived low load conditions. These differ from OTR controllers, which vary boiler setpoint temperatures with ambient conditions while maintaining a fixed differential.

  16. A Rule-Based Industrial Boiler Selection System

    Science.gov (United States)

    Tan, C. F.; Khalil, S. N.; Karjanto, J.; Tee, B. T.; Wahidin, L. S.; Chen, W.; Rauterberg, G. W. M.; Sivarao, S.; Lim, T. L.

    2015-09-01

    Boiler is a device used for generating the steam for power generation, process use or heating, and hot water for heating purposes. Steam boiler consists of the containing vessel and convection heating surfaces only, whereas a steam generator covers the whole unit, encompassing water wall tubes, super heaters, air heaters and economizers. The selection of the boiler is very important to the industry for conducting the operation system successfully. The selection criteria are based on rule based expert system and multi-criteria weighted average method. The developed system consists of Knowledge Acquisition Module, Boiler Selection Module, User Interface Module and Help Module. The system capable of selecting the suitable boiler based on criteria weighted. The main benefits from using the system is to reduce the complexity in the decision making for selecting the most appropriate boiler to palm oil process plant.

  17. Enhanced Component Performance Study: Air-Operated Valves 1998–2013

    Energy Technology Data Exchange (ETDEWEB)

    Schroeder, John Alton [Idaho National Lab. (INL), Idaho Falls, ID (United States). Risk Assessment and Management Services Dept.

    2014-10-01

    This report presents a performance evaluation of air-operated valves (AOVs) at U.S. commercial nuclear power plants. The data used in this study are based on the operating experience failure reports from fiscal year 1998 through 2013 for the component reliability as reported in the Institute of Nuclear Power Operations (INPO) Consolidated Events Database (ICES). The AOV failure modes considered are failure-to-open/close, failure to operate or control, and spurious operation. The component reliability estimates and the reliability data are trended for the most recent 10-year period while yearly estimates for reliability are provided for the entire active period. No statistically significant increasing or decreasing trends were identified in the AOV failure data.

  18. Enhanced Component Performance Study: Air-Operated Valves 1998–2013

    Energy Technology Data Exchange (ETDEWEB)

    Schroeder, John Alton [Idaho National Lab. (INL), Idaho Falls, ID (United States). Risk Assessment and Management Services Dept.

    2014-10-01

    This report presents a performance evaluation of air-operated valves (AOVs) at U.S. commercial nuclear power plants. The data used in this study are based on the operating experience failure reports from fiscal year 1998 through 2013 for the component reliability as reported in the Institute of Nuclear Power Operations (INPO) Consolidated Events Database (ICES). The AOV failure modes considered are failure-to-open/close, failure to operate or control, and spurious operation. The component reliability estimates and the reliability data are trended for the most recent 10-year period, while yearly estimates for reliability are provided for the entire active period. No statistically significant increasing or decreasing trends were identified in the AOV failure data.

  19. Enhanced Component Performance Study: Motor-Operated Valves 1998–2012

    Energy Technology Data Exchange (ETDEWEB)

    T. E. Wierman

    2013-10-01

    This report presents an enhanced performance evaluation of motor-operated valves (MOVs) at U.S. commercial nuclear power plants. The data used in this study are based on the operating experience failure reports from fiscal year 1998 through 2012 for the component reliability as reported in the Equipment Performance and Information Exchange (EPIX). The MOV failure modes considered are failure to open/close, failure to operate or control, and spurious operation. The component reliability estimates and the reliability data are trended for the most recent 10-year period while yearly estimates for reliability are provided for the entire active period. No statistically significant increasing trends were identified in the MOV results. Statistically significant decreasing trends were identified for failure to open/close and operation demands.

  20. Operational Experience of Cooling Water Systems for Accelerator Components at PLS

    CERN Document Server

    Kim, Kyungryul; Kim, Young-Chan; Lee, Bongho; Sik Han, Hong; Soo Ko In; Wha Chung, Chin

    2005-01-01

    The cooling water system has been utilized for absorbing heat generated by a multitude of electromagnetic power delivering networks at PLS. The separate cooling water distribution systems for the storage ring, beam transport line and linear accelerator have been operated with a different operating temperature of supplying water. All water used for heat removal from the accelerator components are deionised and filtered to provide with over 2 MO-cm specific resistance. The operating pressures and flows of input water are also controlled with flow balancing scheme at a specified range. The operating temperature of components in the accelerator is sustained as tight as below ±0.1 deg C to minimize the influence of temperature fluctuation on the beam energy and stability. Although the PLS cooling systems were initially installed with a high degree of flexibility to allow for easy maintenance, a number of system improvements have been employed to enhance operational reliability and to incorporate the newly...

  1. Corrosion of oil-fired domestic boilers

    Energy Technology Data Exchange (ETDEWEB)

    Koebel, M.; Elsener, M.

    1989-05-01

    Depending on the surface temperature of the flue gas side the corrosion of oil fired domestic boilers proceeds either mainly by acid corrosion or by oxygen corrosion: (1) At surface temperatures of 60/sup 0/C and higher the corrosion mechanism of acid corrosion prevails and the corrosion rates amount to 0.1-0.3 mm/year (values referred to continuous burner operation). The corrosion products consist of soluble iron(II)- and iron(III)sulfates. Higher corrosion rates can be attributed to an appreciable catalytic formation of sulfur trioxide on the corrosion products formed on the convective heating surfaces. (2) At surface temperatures of 40/sup 0/C the mechanism of oxygen corrosion already dominates and the corrosion rates are about ten times higher (1.5-3 mm/year, referred to continuous burner operation). The high portion of iron oxide hydrates, especially goethit (/alpha/-FeOOH), makes the corrosion products difficult to remove. (3) Distinctly reduced service lives are also expected for the so called reduced temperature boilers ('Niedertemperaturkessel') and low temperature boilers ('Tieftemperaturkessel'): According to the manufacturers these boilers may be operated at boiler water temperatures well below 60/sup 0/C, as they are equipped with constructive measures to enhance the surface temperature on the flue gas side. However, these measures are only fully effective under stationary conditions. Some of the results were obtained from weight loss measurements on test specimen made from St 35.8 and gray cast iron, that were exposed to the flue gases of an fired experimental boiler. Other important results come from field measurements of the sulfuric acid content of about 30 boilers that are in practical use. (orig.).

  2. Drying Milk With Boiler Exhaust

    Science.gov (United States)

    Broussard, M. R.

    1984-01-01

    Considerable energy saved in powdered-milk industry. Only special requirement boiler fired with natural gas or other clean fuel. Boiler flue gas fed to spray drier where it directly contacts product to be dried. Additional heat supplied by auxillary combustor when boiler output is low. Approach adaptable to existing plants with minimal investment because most already equipped with natural-gas-fired boilers.

  3. Boiler house modernization through shared savings program

    Energy Technology Data Exchange (ETDEWEB)

    Breault, R.W. [Tecogen, Waltham, MA (United States)

    1995-12-31

    Throughout Poland as well as the rest of Eastern Europe, communities and industries rely on small heat only boilers to provide district and process heat. Together these two sectors produce about 85,000 MW from boilers in the 2 to 35 MW size range. The bulk of these units were installed prior to 1992 and must be completely overhauled to meet the emission regulations which will be coming into effect on January 1, 1998. Since the only practical fuel is coal in most cases, these boilers must be either retrofit with emission control technology or be replaced entirely. The question that arises is how to accomplish this given the current tight control of capital in Poland and other East European countries. A solution that we have for this problem is shared savings. These boilers are typically operating with a quiet low efficiency as compared to western standards and with excessive manual labor. Installing modernization equipment to improve the efficiency and to automate the process provides savings. ECOGY provides the funds for the modernization to improve the efficiency, add automation and install emission control equipment. The savings that are generated during the operation of the modernized boiler system are split between the client company and ECOGY for a number of years and then the system is turned over in entirety to the client. Depending on the operating capacity, the shared savings agreement will usually span 6 to 10 years.

  4. Planning Annual Shutdown Inspection for BFB Boiler

    OpenAIRE

    Sorsa, Tatu

    2014-01-01

    The goal of this thesis was to create an illustrative guidebook of annual inspection planning for BFB boiler to help power plant operator when planning of annual inspection is topical. This thesis was made for Andritz Oy and it is based on inspection reports and experiences of BFB boiler’s maintenance and inspection staff. In this thesis it is shown how to plan an annual inspection for BFB boiler and thesis gives good tools and hints for operator to manage inspection from the beginning ...

  5. An optimization model for the operations of steam production in industrial boilers Um modelo de otimização para as operações de produção de vapor em caldeiras industriais

    Directory of Open Access Journals (Sweden)

    Cleber Damião Rocco

    2012-01-01

    Full Text Available In this study, a mixed integer linear programming model is presented to support some of the key decisions in the steam production system with industrial boilers. The model approaches the fuel management decisions (fuel replenishment and its inventory control, boiler operational decisions (start-up, warm-up, and shutdown operations, and which boiler should produce steam. The model adjustments and its validation were carried out through a case study in a large food industry. In face of the good outcomes achieved in applying the model and the lack of optimization tools to support the decisions in this system, the proposed model is a suitable alternative to support some of the key decisions in the system of steam production with multiple industrial boilers.Apresenta-se neste trabalho um modelo de programação linear inteira mista para apoiar algumas das principais decisões na operação de produção de vapor em caldeiras industriais. O modelo contempla as decisões de gerenciamento dos combustíveis: compra nos fornecedores, transporte para a fábrica e níveis dos estoques, assim como determina o modo de funcionamento das caldeiras: momentos de acionamento (start-up, regime de aquecimento (warm-up e desligamento dos equipamentos (shutdown, e em quais deles haverá produção de vapor. Os ajustes e a validação do modelo ocorreram por meio de um estudo de caso realizado em uma indústria de alimentos de grande porte. Diante dos bons resultados obtidos com a aplicação do modelo e da ausência de protocolos ou ferramentas de otimização para apoiar as decisões no sistema estudado, o modelo proposto apresenta-se como uma alternativa viável para apoiar algumas das principais decisões no sistema de produção de vapor em caldeiras industriais.

  6. 干式排渣在大型电站锅炉上的运行特性分析%Operating Characteristic Analysis of Dry Bottom Ash Handling System on Power Station Boiler

    Institute of Scientific and Technical Information of China (English)

    董信光; 李洪涛; 冷成岗; 李德功

    2012-01-01

    Comparing to the discharging slag by water, the dry bottom ash handling system has many advantages such as simple structure, water conserving, more useful. When the bottom ash system has been changed from water mode to dry mode, the operating characteristics of boiler will be varied, which is analyzed and optimized in detailed. Positive and negative impacts are found, which can be referred when the bottom ash system revised and boiler operating.%和水力除渣方式相比,干式排渣有结构简单、节水、干渣经济价值高等优点。将原水力除渣改为干式排渣后,锅炉的运行特性会发生变化,通过对干式排渣运行特性的全面分析和优化,找出积极因素和负面影响,为除渣系统的改造和运行提供参考。

  7. 46 CFR 97.30-1 - Repairs to boilers and pressure vessels.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 4 2010-10-01 2010-10-01 false Repairs to boilers and pressure vessels. 97.30-1 Section... VESSELS OPERATIONS Reports of Accidents, Repairs, and Unsafe Equipment § 97.30-1 Repairs to boilers and pressure vessels. (a) Before making any repairs to boilers or unfired pressure vessels, the chief...

  8. 46 CFR 196.30-1 - Repairs to boilers and pressure vessels.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 7 2010-10-01 2010-10-01 false Repairs to boilers and pressure vessels. 196.30-1... VESSELS OPERATIONS Reports of Accidents, Repairs, and Unsafe Equipment § 196.30-1 Repairs to boilers and pressure vessels. (a) Before making any repairs to boilers or unfired pressure vessels, the Chief...

  9. 46 CFR 196.15-15 - Examination of boilers and machinery.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 7 2010-10-01 2010-10-01 false Examination of boilers and machinery. 196.15-15 Section... VESSELS OPERATIONS Test, Drills, and Inspections § 196.15-15 Examination of boilers and machinery. (a) It shall be the duty of the chief engineer when he assumes charge of the boilers and machinery of a...

  10. 46 CFR 97.15-15 - Examination of boilers and machinery.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 4 2010-10-01 2010-10-01 false Examination of boilers and machinery. 97.15-15 Section... VESSELS OPERATIONS Tests, Drills, and Inspections § 97.15-15 Examination of boilers and machinery. It shall be the duty of the chief engineer when assuming charge of the boilers and machinery of a vessel...

  11. 46 CFR 78.17-30 - Examination of boilers and machinery.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 3 2010-10-01 2010-10-01 false Examination of boilers and machinery. 78.17-30 Section... OPERATIONS Tests, Drills, and Inspections § 78.17-30 Examination of boilers and machinery. It shall be the duty of the chief engineer when assuming charge of the boilers and machinery of a vessel to...

  12. ENERGY STAR Certified Boilers

    Data.gov (United States)

    U.S. Environmental Protection Agency — Certified models meet all ENERGY STAR requirements as listed in the Version 3.0 ENERGY STAR Program Requirements for Boilers that are effective as of October 1,...

  13. Field Test of Boiler Primary Loop Temperature Controller

    Energy Technology Data Exchange (ETDEWEB)

    Glanville, P.; Rowley, P.; Schroeder, D.; Brand, L.

    2014-09-01

    Beyond these initial system efficiency upgrades are an emerging class of Advanced Load Monitoring (ALM) aftermarket controllers that dynamically respond to the boiler load, with claims of 10% to 30% of fuel savings over a heating season. For hydronic boilers specifically, these devices perform load monitoring, with continuous measurement of supply and in some cases return water temperatures. Energy savings from these ALM controllers are derived from dynamic management of the boiler differential, where a microprocessor with memory of past boiler cycles prevents the boiler from firing for a period of time, to limit cycling losses and inefficient operation during perceived low load conditions. These differ from OTR controllers, which vary boiler setpoint temperatures with ambient conditions while maintaining a fixed differential. PARR installed and monitored the performance of one type of ALM controller, the M2G from Greffen Systems, at multifamily sites in the city of Chicago and its suburb Cary, IL, both with existing OTR control. Results show that energy savings depend on the degree to which boilers are over-sized for their load, represented by cycling rates. Also savings vary over the heating season with cycling rates, with greater savings observed in shoulder months. Over the monitoring period, over-sized boilers at one site showed reductions in cycling and energy consumption in line with prior laboratory studies, while less over-sized boilers at another site showed muted savings.

  14. English as a Second Language for Automotive Component Parts Line Operators.

    Science.gov (United States)

    Lewandowski, Carol

    This document is one of a series of student workbooks developed for workplace skill development courses or workshops by Mercer County Community College (New Jersey) and its partners. Designed to improve the English speaking and reading skills of non-English-speaking automotive component parts line operators, the course covers oral, written,…

  15. An Operational Approach for Selecting Open Source Components in a Software Development Project

    Science.gov (United States)

    Majchrowski, Annick; Deprez, Jean-Christophe

    Many organizations have started to integrate Free/Open Source Software (FlOSS) components in their applications. It is therefore crucial for these companies to select the most appropriate FlOSS components in terms of functional and non-functional needs. Although FlOSS selection methods have appeared in the last few years, they lack an operational description. In turn, this has slowed their use in software development project. This work presents an operational approach for selecting FlOSS components where the client, the development team and their respective quality assurance teams are involved in the selection process. Although the case study applying the FlOSS selection approach is left to future work, this article already describes an industrial case where the approach presented in this paper has been approved for use by the various partners, i.e., the client, the development firm and their respective quality teams.

  16. Application of Macro-oil Ignition Technology in the Combustion Operation of 320 MW Unit Boiler%微油点火技术在320MW机组锅炉燃烧运行中的应用

    Institute of Scientific and Technical Information of China (English)

    薛小超; 王华

    2013-01-01

    This paper introduces the working principle of the micro oil ignition technology , and describes the process of ignition in detail according to application of the technology in the combustion operation of 2 ×320MW unit boiler in Anqing Wanjiang Power Generation Company .The analysis of economic benefits shows that micro oil ignition technology , as a new fuel saving technology of the thermal power plant boiler start-up and low load stable combustion , has good energy saving effect which can greatly reduce the cost of power generation and bring considerable economic benefits .%本文介绍了微油点火技术的工作原理,并针对该技术在安庆皖江发电公司2×320 MW机组锅炉燃烧运行的应用情况,详细介绍了点火启动的运行过程。通过经济效益分析表明,作为火电厂锅炉启动及低负荷稳燃的新型节油技术,微油点火技术良好的节能效果,能大大降低发电成本,带来可观的经济收益。

  17. Actively cooled plasma facing components in Tore Supra: From material and design to operation

    Energy Technology Data Exchange (ETDEWEB)

    Magaud, Ph. [Association Euratom-CEA, DSM/DRFC/SIPP, CEA-Cadarache, F-13108 St-Paul-Lez-Durance (France)]. E-mail: philippe.magaud@cea.fr; Monier-Garbet, P. [Association Euratom-CEA, DSM/DRFC/SIPP, CEA-Cadarache, F-13108 St-Paul-Lez-Durance (France); Travere, J.M. [Association Euratom-CEA, DSM/DRFC/SIPP, CEA-Cadarache, F-13108 St-Paul-Lez-Durance (France); Grosman, A. [Association Euratom-CEA, DSM/DRFC/SIPP, CEA-Cadarache, F-13108 St-Paul-Lez-Durance (France)

    2007-05-31

    In current fusion devices, the components located in front of plasma, the so-called plasma facing components (PFCs), need to sustain severe constraints such as high thermal flux (several MW m{sup -2}), erosion and flux of particles. Feedback from these challenging components is essential for the success of the next generation of components, in particular in term of manufacturing or handling intense heat loads. Tore Supra actively cooled high heat flux PFCs are able to sustain up to 10 MW m{sup -2} during long plasma pulses. They are at present the only ones in operation in a fusion device. They are described in details from design (including the testing programme used for concept validation) to operation. Lessons learned from the industrialization programme, which could be essential for ITER, will be presented. Finally, the experimental feedback with actively cooled walls, including in situ monitoring to guarantee plasma facing component safety, will be summarized. Another very important feature has been noticed, namely the in vessel progressive uptake of hydrogen, a likely source of concern for ITER.

  18. Transients in a circulating fluidized bed boiler

    Science.gov (United States)

    Baskakov, A. P.; Munts, V. A.; Pavlyuk, E. Yu.

    2013-11-01

    Transients in a circulating fluidized bed boiler firing biomass are considered. An attempt is made to describe transients with the use of concepts applied in the automatic control theory. The parameters calculated from an analysis of unsteady heat balance equations are compared with the experimental data obtained in the 12-MW boiler of the Chalmers University of Technology. It is demonstrated that these equations describe the transient modes of operation with good accuracy. Dependences for calculating the time constants of unsteady processes are obtained.

  19. An in-cell alpha detection system for radioisotope component assembly operations

    International Nuclear Information System (INIS)

    A remotely operated alpha detection system is being developed for use at the Radioisotope Power Systems Facility at the US Department of Energy's Hanford Site. It will be used in hot cells being constructed to assemble components of Radioisotope Thermoelectric Generators for space power applications. The in-cell detection equipment will survey radiological swipe samples to determine smearable surface contamination levels on radioisotope fuel, fueled components, and hot-cell work areas. This system is potentially adaptable to other hot cell and glovebox applications where radiation dose rates and contamination levels are expected to be low. 2 figs

  20. Bed-To-Wall Heat Transfer in a Supercritical Circulating Fluidised Bed Boiler

    Directory of Open Access Journals (Sweden)

    Błaszczuk Artur

    2014-06-01

    Full Text Available The purpose of this work is to find a correlation for heat transfer to walls in a 1296 t/h supercritical circulating fluidised bed (CFB boiler. The effect of bed-to-wall heat transfer coefficient in a long active heat transfer surface was discussed, excluding the radiation component. Experiments for four different unit loads (i.e. 100% MCR, 80% MCR, 60% MCR and 40% MCR were conducted at a constant excess air ratio and high level of bed pressure (ca. 6 kPa in each test run. The empirical correlation of the heat transfer coefficient in a large-scale CFB boiler was mainly determined by two key operating parameters, suspension density and bed temperature. Furthermore, data processing was used in order to develop empirical correlation ranges between 3.05 to 5.35 m·s-1 for gas superficial velocity, 0.25 to 0.51 for the ratio of the secondary to the primary air, 1028 to 1137K for bed temperature inside the furnace chamber of a commercial CFB boiler, and 1.20 to 553 kg·m-3 for suspension density. The suspension density was specified on the base of pressure measurements inside the boiler’s combustion chamber using pressure sensors. Pressure measurements were collected at the measuring ports situated on the front wall of the combustion chamber. The obtained correlation of the heat transfer coefficient is in agreement with the data obtained from typical industrial CFB boilers.

  1. Enhanced Component Performance Study: Air-Operated Valves 1998-2014

    Energy Technology Data Exchange (ETDEWEB)

    Schroeder, John Alton [Idaho National Lab. (INL), Idaho Falls, ID (United States)

    2015-11-01

    This report presents a performance evaluation of air-operated valves (AOVs) at U.S. commercial nuclear power plants. The data used in this study are based on the operating experience failure reports from fiscal year 1998 through 2014 for the component reliability as reported in the Institute of Nuclear Power Operations (INPO) Consolidated Events Database (ICES). The AOV failure modes considered are failure-to-open/close, failure to operate or control, and spurious operation. The component reliability estimates and the reliability data are trended for the most recent 10-year period, while yearly estimates for reliability are provided for the entire active period. One statistically significant trend was observed in the AOV data: The frequency of demands per reactor year for valves recording the fail-to-open or fail-to-close failure modes, for high-demand valves (those with greater than twenty demands per year), was found to be decreasing. The decrease was about three percent over the ten year period trended.

  2. Enhanced Component Performance Study: Air-Operated Valves 1998–2012

    Energy Technology Data Exchange (ETDEWEB)

    T. E. Wierman

    2013-10-01

    This report presents an enhanced performance evaluation of air-operated valves (AOVs) at U.S. commercial nuclear power plants. The data used in this study are based on the operating experience failure reports from fiscal year 1998 through 2012 for the component reliability as reported in the Equipment Performance and Information Exchange (EPIX). Results (beta distributions for failure probabilities upon demand and gamma distributions for rates) are used as inputs to the U.S. Nuclear Regulatory Commission standardized plant analysis risk models of U.S. commercial nuclear power plants. The AOV failure modes considered are failure-to-open/close, failure to operate or control, and spurious operation. The component reliability estimates and the reliability data are trended for the most recent 10-year period while yearly estimates for reliability are provided for the entire active period. No statistically significant increasing trends were identified in the AOV results. Statistically significant decreasing trends were identified in two areas: AOV operation demands less than or equal to 20 demands per year and greater than 20 demands.

  3. Enhanced Component Performance Study: Air-Operated Valves 1998-2014

    Energy Technology Data Exchange (ETDEWEB)

    Schroeder, John Alton [Idaho National Lab. (INL), Idaho Falls, ID (United States)

    2015-11-01

    This report presents a performance evaluation of air-operated valves (AOVs) at U.S. commercial nuclear power plants. The data used in this study are based on the operating experience failure reports from fiscal year 1998 through 2014 for the component reliability as reported in the Institute of Nuclear Power Operations (INPO) Consolidated Events Database (ICES). The AOV failure modes considered are failure-to-open/close, failure to operate or control, and spurious operation. The component reliability estimates and the reliability data are trended for the most recent 10-year period while yearly estimates for reliability are provided for the entire active period. One statistically significant trend was observed in the AOV data: The frequency of demands per reactor year for valves recording the fail-to-open or fail-to-close failure modes, for high-demand valves (those with greater than twenty demands per year), was found to be decreasing. The decrease was about three percent over the ten year period trended.

  4. Investigation of component failure rates for pulsed versus steady state tokamak operation

    International Nuclear Information System (INIS)

    This report presents component failure rate data sources applicable to magnetic fusion systems, and defines multiplicative factors to adjust these data for specific use on magnetic fusion experiment designs. The multipliers address both long pulse and steady state tokamak operation. Thermal fatigue and radiation damage are among the leading reasons for large multiplier values in pulsed operation applications. Field failure rate values for graphite protective tiles are presented, and beryllium tile failure rates in laboratory testing are also given. All of these data can be used for reliability studies, safety analyses, design tradeoff studies, and risk assessments

  5. Analysis on Service Life of Hot-end Components of Gas Turbine Using Equivalent Operation

    Directory of Open Access Journals (Sweden)

    Taixing Wang

    2013-01-01

    Full Text Available The reliability of the gas turbine depends on the technical status and the maintenance level of the hot-end components in a large part.The three main factors influencing on the service life of the hot-end components of the gas turbine were analyzed first.On this basis,various common service life assessment methods for gas turbine were discussed in detail.Aiming at the features of the M701F gas-steam combined cycle unit in Huizhou LNG power plant,a gas turbine life assessment method based on equivalent operation time analysis was put forward.The calculation result of an example shows that the equivalent operation time analysis method is a simple and practical assessment method.

  6. Integrity operation of NPP-components - skills and tools to maintain competence

    International Nuclear Information System (INIS)

    For pressurised components there is a long tradition in all industrialised countries to specify requirements for the design, manufacturing and operation of pressurised equipment. Over the last 5 decades more and more of good industrial practice have been codified in detailed codes and standards which in itself represent a valuable resource regarding the characterisation of the state of the art. Many components being operated today have been manufactured to codes and standards which were less prescriptive at the time of manufacturing. It is a considerable challenge to manage the knowledge transfer necessary for updated safety analysis or root cause analysis in case of defect assessment. There are a number of helpful tools, which have been generated to support the knowledge transfer. Some of these tools and other aspects like professional training and necessary skills to cope with the gaining of knowledge are presented. In detail, the following topics are discussed: data supply, training and retraining, experts networks, and verification chains. (author)

  7. TRD, technical codes and instructions on steam boilers

    International Nuclear Information System (INIS)

    Condensed edition informing about layout and applications of the TRDs, materials, manufacture and dimensioning, calculations, equipment and installation, testing and operation, and boilers of groups I, II and III. (DG)

  8. Use of demand forecast in operational purchasing : case: Vaisala corporation component level forecast purchasing

    OpenAIRE

    Oksanen, Tuomas

    2015-01-01

    This thesis is a case study of Vaisala, a Finnish technology company. Vaisala uses LEAN manufacturing models and assemble-to-order production strategy to better serve its customers. Material availability is ensured by using an enterprise resource planning program and component specific forecasting that is derived from demand forecast. A demand forecast offers the possibility to make the operations more efficient but still offer the customers’ higher value through better delivery times. It...

  9. Recovery Act: Oxy-Combustion Technology Development for Industrial-Scale Boiler Applications

    Energy Technology Data Exchange (ETDEWEB)

    Levasseur, Armand

    2014-01-01

    This Topical Report outlines guidelines and key considerations for design and operation of pulverized coal-fired boilers for oxy-combustion. The scope addressed includes only the boiler island, not the entire oxy-fired CO{sub 2} capture plant. These guidelines are primarily developed for tangential-fired boilers and focus on designs capable of dual air and oxy-fired operation. The guidelines and considerations discussed are applicable to both new units and existing boiler retrofits. These guidelines are largely based on the findings from the extensive 15 MW{sub th} pilot testing and design efforts conducted under this project. A summary level description is provided for each major aspect of boiler design impacted by oxy-combustion, and key considerations are discussed for broader application to different utility and industrial designs. Guidelines address the boiler system arrangement, firing system, boiler thermal design, ducting, materials, control system, and other key systems.

  10. A Novel Operation Policy for Dilute Component Separation Quasi-batch Distillation

    Institute of Scientific and Technical Information of China (English)

    罗祎青; 袁希钢; 杨祖杰; 刘春江

    2005-01-01

    A new operation policy--quasi-batch distillation for recovering infinitesimal amounts species existing in a mixture is presented. In quasi-batch distillation operation, feed is introduced with a constant flow rate onto the feed stage of the column, and the flow rate of the distillate is the same as that of the feed, whereas the bottom product is withdrawn periodically. The behavior of quasi-batch distillation is simulated and analyzed through an example on heavy water separation. Comparing with continuous or batch distillation, the new operation policy is more reliable and efficient to achieve higher recovery of dilute component. This is especially suitable for separating small amount of precious species from large amount of raw material.

  11. Feasibility of Combustion of Petroleum Coke in 230t/h Circulating Fluidized Bed Boiler

    Institute of Scientific and Technical Information of China (English)

    HAN Dong-tai; SONG Zheng-chang; XU Tao

    2003-01-01

    In order to reuse the high sulfur petroleum coke, the waste in chemical industry, as fuel of power plant for energy recovery, the combustion property of petroleum coke was researched experimentally in circulating fluidized bed (CFB) boiler. The performance of the boiler in burning mixed fuel with different ratios of coal to petroleum coke is obtained. Based on the experimental data, Factors influencing the stability of combustion,thermal efficiency of boiler, and emissions and desulphurisation are discussed. This study demonstrates that the combustion of petroleum coke in CFB boiler is applicable, and has great significance on the design and operation of CFB boiler to burn petroleum coke.

  12. OPERATIONAL FAULT DIAGNOSIS IN INDUSTRIAL HYDRAULIC SYSTEMS THROUGH MODELING THE INTERNAL LEAKAGE OF ITS COMPONENTS

    Directory of Open Access Journals (Sweden)

    P. Athanasatos

    2013-01-01

    Full Text Available In this study, a model of a high pressure hydraulic system was developed using the bond graph method to investigate the effect of the internal leakage of its main components (pump, cylinder and 4/2 way valve on the operational characteristics of the system under various loads. All the main aspects of the hydraulic circuit (like the internal leakages, the compressibility of the fluid, the hydraulic pressure drop, the inertia of moving masses and the friction of the spool were taken into consideration. The results of this modeling were compared with the experimental data taken from the literature and from an actual test platform installed in the laboratory. Modeling and experimental data curves correlate very well in form, magnitude and response times for all the system’s main parameters. This proves that the present method can be used to accurately model the response and operation of hydraulic systems and can thus be used for operational fault diagnosis in many cases, especially in simulating fault scenarios when the defective component is not obvious. This is very important in industrial production systems where unpredictable shutdowns of the hydraulic machinery have a considerable negative economic impact on cost.

  13. Life assessment for vintage boilers

    Energy Technology Data Exchange (ETDEWEB)

    Auerkari, P.; Salonen, J.; Holmstroem, S. (VTT Technical Research Centre of Finland, Espoo (Finland)); Laaksonen, L.; Lehtinen, O. (Fortum, Naantali (Finland)); McNiven, U. (Fortum, Jyvaeskylae (Finland)); Maekinen, S.; Vaeaenaenen, V. (Helsingin Energia, Helsinki (Finland)); Nikkarila, R. (Inspecta, Espoo (Finland))

    2010-05-15

    The high temperature sections of power and combined heat and power (CHP) boilers are designed for some de facto expected but finite life. Several significant damage mechanisms must be taken into account, particularly in superheaters and reheaters that are designed for creep but also suffer from thermal degradation, external erosion and corrosion, and internal steam oxidation that will gradually increase the metal temperature. As rising temperature tends to accelerate all damage mechanisms, major effects can be expected from the internal oxide growth. The feedback loop is taken into account in procedures to predict superheater life from known tube dimensions, time in operation, and other initial data. The oxide effect can be mitigated by internal cleaning, but in-service spallation of a relatively thick internal oxide can also become significant in old plants. Spallation can create problems but extends the tube life by keeping the wall cooler than with an adherent oxide. Examples are shown for boilers with more than 150 000 h of service. (orig.)

  14. AUTOMATIC CONTROL SYSTEM OF THE DRUM BOILER SUPERHEATED STEAM TEMPERATURE.

    Directory of Open Access Journals (Sweden)

    Juravliov A.A.

    2006-04-01

    Full Text Available The control system of the temperature of the superheated steam of the drum boiler is examined. Main features of the system are the PI-controller in the external control loop and introduction of the functional component of the error signal of the external control loop with the negative feedback of the error signal between the prescribed value of steam flowrate and the signal of the steam flowrate in the exit of the boiler in the internal control loop.

  15. On risk-based operation and maintenance of offshore wind turbine components

    DEFF Research Database (Denmark)

    Nielsen, Jannie Jessen; Sørensen, John Dalsgaard

    2011-01-01

    Operation and maintenance are significant contributors to the cost of energy for offshore wind turbines. Optimal planning could rationally be based on Bayesian pre-posterior decision theory, and all costs through the lifetime of the structures should be included. This paper contains a study...... of a generic case where the costs are evaluated for a single wind turbine with a single component. Costs due to inspections, repairs, and lost production are included in the model. The costs are compared for two distinct maintenance strategies, namely with and without inclusion of periodic imperfect...

  16. Maintenance of immersion ultrasonic testing on the water tube boiler

    International Nuclear Information System (INIS)

    There are 4-boiler in nuclear fuel cycle engineering laboratories (NCL). These boilers have been operated in the long term over 20 years. One of them, the leakage of boiler water was found at one of the generating tubes, and 2 adjoining generating tubes were corroded in Dec, 2011. These generating tubes were investigated by immersion ultrasonic testing (UT) for measure thickness of the tube. As a result, thinner tube was found in a part of a bend and near the water drum. These parts are covered with sulfide deposit, it seems that the generating tubes were corroded by sulfide. (author)

  17. Low temperature corrosion in bark fuelled, small boilers

    Energy Technology Data Exchange (ETDEWEB)

    Lindau, Leif; Goldschmidt, Barbara

    2008-05-15

    A number of small (3-12 MW), new biofuel boiler plants in southern Sweden, and (at least) in Austria, have suffered a high (wastage of mm/yrs) corrosion rate on the low temperature boiler side. This problem has been investigated with respect to its occurrence and its character by contacts with operators, by plant inspections, and by analysis of cold-side deposits. The plants affected have low feed water temperatures (< 100 deg C). The plants fire most types of Swedish biofuel: chips, bark, hog fuel, and 'GROT' (=twigs and tops). The results found give basis for a hypothesis that the corrosion results from the presence of an aqueous phase in the deposits, this phase being stabilized by dissolved salts having high solubility. It then follows that for each salt, there is a critical relative humidity (calculated from the flue gas water partial pressure and the cooling surface temperature as is common practice among boiler engineers) for both the presence of the aqueous phase and the corrosion. Some critical single salts, ZnCl{sub 2} and CaCl{sub 2} have been identified, and they give critical 'relative humidities' of 5% and 18% respectively. These figures are a lower bound. The corresponding figure, derived from the practical experience and the reported plant operational data, is between 20 and 30%. Corrosion tests have been carried out by exposing an air-cooled probe in the flue gases at a 12 MW boiler at Saevelundsverket in Alingsaas, and the material wastage at different temperatures has been measured with a profilometer. The high corrosion rates were reproduced in the tests for high relative humidities. The corrosion rate was small and not measurable (<0.1 mm/year) for relative humidity <22%. The work shows by means of indirect evidence that the corrosion critical components are ZnCl{sub 2} and possibly CaCl{sub 2} as well. The practical engineering design criterion derived from the work is that the relative humidity (calculated from the flue

  18. Operational experiences with the waste heat boilers of the gas and steam installation in the district heating power station Dresden-Nossener Bruecke; Betriebserfahrungen mit den Abhitzekesseln der GuD-Anlage im HKW Dresden-Nossener Bruecke

    Energy Technology Data Exchange (ETDEWEB)

    Busch, F. [DREWAG, Dresden (Germany); Klauke, F. [BBP ENERGY, Oberhausen (Germany)

    2001-07-01

    Today, Dresden is covering just under half of the total heat requirements by district heating, 95% of which come from heating and refuse incineration and heating power stations. The location of the new gas-cycle power station at the intersection of the big long-distance heating lines is near the centre of the town. The district heating power station Dresden-Nossener Bruecke was conceived for base-load operation and, thanks to its flexible design, is capable of supplying the city's networks with about 85% of its requirements of electric energy and district heating in gas and steam operation. For an adequate supply with a high rate of fuel utilization the waste-heat boilers were designed in such a way as to be usable in five different operating modes. (orig.) [German] Dresden deckt heute knapp die Haelfte des gesamten Waermebedarfs durch Fernwaerme, die zu 95% aus Heiz- und Muell-Heizkraftwerken stammt. Der Standort der neuen GuD-Anlage am Knotenpunkt der grossen Fernwaermeleitungen liegt zentrumsnah. Das Heizkraftwerk Dresden-Nossener Bruecke wurde fuer den Grundlastbetrieb konzipiert und ist dank flexibler Auslegung in der Lage, die Stadtnetze mit rund 85% ihres Elektroenergie- und Fernwaermebedarfs im GuD-Betrieb zu versorgen. Zur leistungsgerechten Versorgung mit hohem Brennstoffnutzungsgrad wurden die Abhitzekessel so ausgestattet, dass sie in fuenf verschiedenen Betriebsarten einsetzbar sind. (orig.)

  19. Vibration energy harvesting based on integrated piezoelectric components operating in different modes.

    Science.gov (United States)

    Hu, Junhui; Jong, Januar; Zhao, Chunsheng

    2010-01-01

    To increase the vibration energy-harvesting capability of the piezoelectric generator based on a cantilever beam, we have proposed a piezoelectric generator that not only uses the strain change of piezoelectric components bonded on a cantilever beam, but also employs the weights at the tip of the cantilever beam to hit piezoelectric components located on the 2 sides of weights. A prototype of the piezoelectric generator has been fabricated and its characteristics have been measured and analyzed. The experimental results show that the piezoelectric components operating in the hit mode can substantially enhance the energy harvesting of the piezoelectric generator on a cantilever beam. Two methods are used and compared in the management of rectified output voltages from different groups of piezoelectric components. In one of them, the DC voltages from rectifiers are connected in series, and then the total DC voltage is applied to a capacitor. In another connection, the DC voltage from each group is applied to different capacitors. It is found that 22.3% of the harvested energy is wasted due to the series connection. The total output electric energy of our piezoelectric generator at nonresonance could be up to 43 nJ for one vibration excitation applied by spring, with initial vibration amplitude (0-p) of 18 mm and frequency of 18.5 Hz, when the rectified voltages from different groups of piezoelectric components are connected to their individual capacitors. In addition, the motion and impact of the weights at the tip of the cantilever beam are theoretically analyzed, which well explains the experimental phenomena and suggests the measures to improve the generator. PMID:20178904

  20. Supercritical boiler material selection using fuzzy analytic network process

    Directory of Open Access Journals (Sweden)

    Saikat Ranjan Maity

    2012-08-01

    Full Text Available The recent development of world is being adversely affected by the scarcity of power and energy. To survive in the next generation, it is thus necessary to explore the non-conventional energy sources and efficiently consume the available sources. For efficient exploitation of the existing energy sources, a great scope lies in the use of Rankin cycle-based thermal power plants. Today, the gross efficiency of Rankin cycle-based thermal power plants is less than 28% which has been increased up to 40% with reheating and regenerative cycles. But, it can be further improved up to 47% by using supercritical power plant technology. Supercritical power plants use supercritical boilers which are able to withstand a very high temperature (650-720˚C and pressure (22.1 MPa while producing superheated steam. The thermal efficiency of a supercritical boiler greatly depends on the material of its different components. The supercritical boiler material should possess high creep rupture strength, high thermal conductivity, low thermal expansion, high specific heat and very high temperature withstandability. This paper considers a list of seven supercritical boiler materials whose performance is evaluated based on seven pivotal criteria. Given the intricacy and difficulty of this supercritical boiler material selection problem having interactions and interdependencies between different criteria, this paper applies fuzzy analytic network process to select the most appropriate material for a supercritical boiler. Rene 41 is the best supercritical boiler material, whereas, Haynes 230 is the worst preferred choice.

  1. Energy efficiency in boilers; Eficiencia energetica em caldeiras

    Energy Technology Data Exchange (ETDEWEB)

    Ponte, Ricardo Silva The [Universidade Federal do Ceara (UFCE), Fortaleza, CE (Brazil). Dept. de Engenharia Eletrica], email: ricthe@dee.ufc.br; Barbosa, Marcos Antonio Pinheiro; Rufino, Maria da Gracas [Universidade de Fortaleza (UNIFOR), CE (Brazil). Dept. de Engenharia Eletrica], emails: marcos_apb@unifor.br, gsrufino@unifor.br

    2010-07-01

    The boiler is vapor generator equipment that has been widely used in industrial milieu as in electric energy generation in thermoelectric plants. Since their first conception, the boilers have been changed in order to provide security and energetic efficiency. They can present high losses of energy if they don't be operated according to some criteria. A considerable part of boilers operation cost include fuel expenses. So, the adoption of effective steps in order to reduce fuel consumption is important to industry economy, besides it brings environmental benefits through the reduction of pollution liberation. The present article has the objective of emphasizing the effective steps for the economy of energy in boilers, such as, the regulation of combustion; the control of soot and incrustations; the installation of economizers, air heaters and super heaters; the reduction in purges and reintroduction of condensed steam. (author)

  2. CFD Studies on Multi Lead Rifled [MLR] Boiler Tubes

    OpenAIRE

    Dr T C Mohankumar

    2013-01-01

    This paper reports the merits of multi lead rifled [MLR] tubes in vertical water tube boiler using CFD tool. Heat transfer enhancement of MLR tubes was mainly taken in to consideration. Performance of multi lead rifled tube was studied by varying its influencing geometrical parameter like number of rifling, height of rifling, length of pitch of rifling for a particular length. The heat transfer analysis was done at operating conditions of an actual coal fired water tube boiler situated at Apo...

  3. Brief introduction of GEF efficient industrial boiler project in China

    Energy Technology Data Exchange (ETDEWEB)

    Meijian, T.

    1996-12-31

    The present situation of installed industrial boilers, their efficiency and environmental impact are assessed. And the factors contribute to the low efficiency and serious pollution are summarized. Based on WB-assisted GEF project, {open_quotes}Efficient Industrial Boiler Project{close_quotes} aimed at CO{sub 2} mitigation in China, a series of effective measures to bring the GHG emission under control are addressed, in technology, system performance, and operation management aspects.

  4. Numerical Analysis of the Factors about Combustion Stability on Boiler

    OpenAIRE

    Yan Weiping; Gao Yang; Li Jun

    2012-01-01

    Through the research of the coal pulverized catches fire and steadily combustion mechanism and the numerical Simulation of the 300MW Tangentially Pulverized Coal Fired Boiler by Coal-fire software?combine the operating data of the boiler, establish the corresponding relation between the result of numerical simulation and combustion stability. The result indicates that the higher volatile matter, lower content of ash and moisture of the coal, it helps the coal pulverized air current to ca...

  5. 21 CFR 111.120 - What quality control operations are required for components, packaging, and labels before use in...

    Science.gov (United States)

    2010-04-01

    ... 21 Food and Drugs 2 2010-04-01 2010-04-01 false What quality control operations are required for... Quality Control § 111.120 What quality control operations are required for components, packaging, and labels before use in the manufacture of a dietary supplement? Quality control operations for...

  6. Up-date on cyclone combustion and cyclone boilers

    Energy Technology Data Exchange (ETDEWEB)

    Carmo, Felipe Alfaia do; Nogueira, Manoel Fernandes Martins; Rocha, Rodrigo Carnera Castro da; Gazel, Hussein Felix; Martins, Diego Henrique dos Reis [Universidade Federal do Para (UFPA), Belem, PA (Brazil). Campus Universitario Jose da Silveira Netto], E-mails: mfmn@ufpa.br, mfmn@ufpa.br

    2010-07-01

    The boiler concept has been around for more than 70 years, and there are many types available. Boilers provide steam or hot water for industrial and commercial use. The Federal University of Para (UFPA) through the research group EBMA (Energy,Biomass and Environment) has been developing cyclonic furnace with a water wall, a boiler, aiming to use regional timbers (sawdust) and agro-industries residues as fuel to produce steam to be used in industrial processes as well as in power generation,. The use of cyclonic combustion for burning waste instead of burning in a fixed bed is mainly due to two factors efficiency improvement causing a more compact boiler and less risk of explosion, since their process does not generate an accumulation of volatile. Present state-of-art for commercial cyclone boilers has as set up a cyclone combustor with two combustion chambers, in fluid communication, where there ducts for supplying air and fuel directly into the first chamber and for forming a cyclonic flow pattern and a heat exchanger surrounding the second chamber for keeping low combustion temperature in both chambers. This paper shows the results of a literature review about design, construction and operation of cyclonic boilers using solid, liquid or gaseous fuel. This information has been used for the design of a cyclone boiler to be constructed at UFPA for research purposes and its basic concept is presented at the end of this article. (author)

  7. 对冲燃烧锅炉水冷壁高温腐蚀运行调整%Operation adj ustment for high temperature corrosion in water wall of supercritical opposed firing boiler

    Institute of Scientific and Technical Information of China (English)

    周科; 佘园元; 鲁芬; 李建设; 陈俊彬

    2016-01-01

    Due to the strong reducing atmosphere and H2S formation around the water wall of a supercritical opposed firing boiler,serious high temperature corrosion occurred in the water walls.To solve this prob-lem,the single factor alternate method was applied to experimentally investigate the effects of main operat-ing parameters on H2 S concentrations around side water wall.The results show that,on the basis of cus-tomary boiler operating condition,after a series of regulations,such as weakening the tertiary air swirl of the main burner appropriately,distributing the tertiary air flow as bowl type,strengthening the secondary air swirl of the main burner appropriately,increasing the swirling air ratio of the OFA burner,reducing di-rect air ratio of the OFA burner,increasing the running oxygen concentration appropriately,distributing the mills output uniformly,increasing the primary air velocity appropriately,and reducing the coal fineness, the H2 S concentration around the side water wall decreased from 876.5 mg/m3 to 352.2 mg/m3 .The at-mosphere around the water wall surface was greatly improved,and the security of the boiler operation was enhanced.%某超临界机组对冲燃烧锅炉水冷壁存在严重高温腐蚀的现象,这主要因水冷壁壁面附近存在强还原性气氛并伴有 H2 S气体产生所致.本文采用单因素轮换法,试验研究了主燃烧器的三次风旋流强度、三次风风量、二次风旋流强度、二次风风量等主要运行参数调整对锅炉水冷壁壁面气氛特性参数 H2 S质量浓度的影响规律.结果表明,在锅炉习惯运行方式的基础上,通过适当削弱主燃烧器三次风旋流,同层燃烧器三次风采取“碗式配风”,适当增强主燃烧器二次风旋流,增加燃尽风二次风风量,减少燃尽风一次风风量,适当提高运行氧量和一次风速,采取均等配煤方式,降低煤粉细度后,水冷壁侧墙平均H2 S质量浓度由876.5 mg/m3降至352.2 mg/m3,水冷壁壁

  8. 密闭电石炉余热锅炉工艺优化操作及改进%Process Optimization of Operation and Improvement in Waste Heat Boiler of Closed Calcium Carbide Furnace

    Institute of Scientific and Technical Information of China (English)

    杨海宁; 孙波

    2012-01-01

    叙述了25.5 MVA密闭电石炉的余热锅炉经利用电石炉壁热空气代替余锅燃烧所需冷空气、锅炉除盐水预热、加强引风机清灰管理、优化运行过程中清灰操作、加强除尘器管理等方面进行的优化操作及改进后,中压蒸汽产量明显提高、低压蒸汽耗明显下降,达到工艺优化、节能的目的。%To describe process optimization of operation and improvement in waste heat boiler of 25.5 MVA closed calcium carbide furnace in terms of hot air utilization,desalted water preheating,induced draft fan cleaning,optimize the cleaning operation,and strengthening the dust management,etc.The output of medium pressure steam is increased and consume of low pressure steam is decreased apparently.The process optimization and energy saving and realized after making improvements.

  9. 600MW亚临界机组磨煤机运行参数影响试验分析%Experimental Analysis on 600MW Sub-critical Unit Boiler Coal Mill Operation Parameter Influence

    Institute of Scientific and Technical Information of China (English)

    刘战礼; 郝建刚

    2014-01-01

    某600MW亚临界机组于2006年投产,机组运行过程中发现,磨煤机性能比同类型机组略差,本文对制粉系统的煤粉细度、粉管风量偏差、制粉系统单耗、阻力等参数进行了试验,提出相应的改进措施和建议,为锅炉提高经济效益提供参考。%A 600MW Subcritical Units put into operation in 2006, during the operation of the unit, performance of Coal mill is slightly worse than the same type unit, In order to solve the problem, the fineness of pulverized coal, the differ-ence of powder tube quantity, consumption of pulverizing system, resistance and other parameters of pulverizing system is tested, corresponding improvement measures and recommendations is provided for improve economic benefit of boiler.

  10. Design and development for a low emission boiler system

    Energy Technology Data Exchange (ETDEWEB)

    1994-06-01

    The Department of Energy initiated the Combustion 2000 program to develop the next generation of coal-fired power plants. Sargent & Lundy (S&L) is working on the Low Emission Boiler System (LEBS) portion of the program led by Riley Stoker Corporation, with support from Textron Defense Systems, Tecogen, and Reaction Engineering International. Together these organizations form {open_quotes}the Riley Team.{close_quotes} There are four phases of the LEBS development program. Currently, we are working in Phase I, which involves the design of a 400 MWe unit. Phase II through IV will involve pilot scale component testing and a Proof-of-Concept facility ({approximately}40MWe) design, construction, and operation. This document comprises the Design and Development Report for the LEBS. The report describes the design basis, design uncertainties and development plan for each of the major LEBS subsystems.

  11. Numerical Simulation Study on NOx Emissions of the Ultra-supercritical Utility Boiler on Varying Operation Conditions%基于变工况运行超超临界锅炉NOx排放的数值模拟研究

    Institute of Scientific and Technical Information of China (English)

    沈跃云

    2012-01-01

    基于变工况运行,采用计算流体力学(CFD)模拟方法,对某电厂1000MW超超临界锅炉炉膛内CO、O2、NO浓度场和温度场进行计算和分析.影响该锅炉NOx排放浓度主要运行因素有燃用煤质、附加风量(AA风量)和过剩空气系数等.CFD数值模拟计算结果表明:锅炉通过合理组织炉内燃烧,实现了主燃烧区的较均匀的温度分布,主燃区的燃烧方式属于还原态燃烧方式;大量AA风的深度空气分级燃烧和锅炉低过量空气系数的有机结合及PM燃烧器的应用是该型锅炉NOx排放浓度低的主要原因.%Computational fluid dynamics (CFD) approach was applied to simulate the combustion and Nox formation processes in the furnace of a 1000 MW ultra-supercritical boiler so as to study the impacts of varying the operation conditions on its Nox emission as well as combustion characteristics. With the help of CFD simulation, the distributions of CO, O2 and NO concentrations and the combustion temperature were calculated and analyzed. The main influential operation parameters include coal type, additional air flow rate and excess air level. The CFD simulations indicated that the main reasons of low Nox emission from the boiler are on two aspects: rationally organizing combustion process to achieve relatively uniform temperature distribution and reducing combustion environment in the main combustion zone, and combining the utilizations of the large amount of additional air to achieve deep air stage and the low excess air level as well as PM burners.

  12. Super Boiler 2nd Generation Technology for Watertube Boilers

    Energy Technology Data Exchange (ETDEWEB)

    Mr. David Cygan; Dr. Joseph Rabovitser

    2012-03-31

    This report describes Phase I of a proposed two phase project to develop and demonstrate an advanced industrial watertube boiler system with the capability of reaching 94% (HHV) fuel-to-steam efficiency and emissions below 2 ppmv NOx, 2 ppmv CO, and 1 ppmv VOC on natural gas fuel. The boiler design would have the capability to produce >1500 F, >1500 psig superheated steam, burn multiple fuels, and will be 50% smaller/lighter than currently available watertube boilers of similar capacity. This project is built upon the successful Super Boiler project at GTI. In that project that employed a unique two-staged intercooled combustion system and an innovative heat recovery system to reduce NOx to below 5 ppmv and demonstrated fuel-to-steam efficiency of 94% (HHV). This project was carried out under the leadership of GTI with project partners Cleaver-Brooks, Inc., Nebraska Boiler, a Division of Cleaver-Brooks, and Media and Process Technology Inc., and project advisors Georgia Institute of Technology, Alstom Power Inc., Pacific Northwest National Laboratory and Oak Ridge National Laboratory. Phase I of efforts focused on developing 2nd generation boiler concepts and performance modeling; incorporating multi-fuel (natural gas and oil) capabilities; assessing heat recovery, heat transfer and steam superheating approaches; and developing the overall conceptual engineering boiler design. Based on our analysis, the 2nd generation Industrial Watertube Boiler when developed and commercialized, could potentially save 265 trillion Btu and $1.6 billion in fuel costs across U.S. industry through increased efficiency. Its ultra-clean combustion could eliminate 57,000 tons of NOx, 460,000 tons of CO, and 8.8 million tons of CO2 annually from the atmosphere. Reduction in boiler size will bring cost-effective package boilers into a size range previously dominated by more expensive field-erected boilers, benefiting manufacturers and end users through lower capital costs.

  13. Components separation in complex ventral hernia repair: surgical technique and post-operative outcomes.

    Science.gov (United States)

    Ross, Samuel W; Oommen, Bindhu; Heniford, B Todd; Augenstein, Vedra A

    2014-03-01

    There are over 350,000 ventral hernia repairs (VHR) performed in the United States annually and a variety of laparoscopic and open surgical techniques are described and utilized. Complex ventral hernias such as recurrent hernias, those with infected mesh, open wounds, coexisting enteric fistulas, parastomal hernias, and massive hernias-especially those with loss of abdominal domain-require sophisticated repair techniques. Many of these repairs are performed via an open approach. Ideally, the aim is to place mesh under the fascia with a large overlap of the defect and obtain primary fascial closure. However, it is often impossible to bring together fascial edges in very large hernias. Component separation is an excellent surgical technique in selected patients which involves release of the different layers of the abdominal wall and in turn helps accomplish primary fascial approximation. The posterior rectus sheath, external oblique or the transverse abdominis fascia can be cut and allows for closure of fascia in a tension free manner in a majority of patients. In this chapter we describe the various techniques for component separation, indications for use, how to select an appropriate type of release and post-operative outcomes. PMID:24700223

  14. Oxy-Combustion Boiler Material Development

    Energy Technology Data Exchange (ETDEWEB)

    Michael Gagliano; Andrew Seltzer; Hans Agarwal; Archie Robertson; Lun Wang

    2012-01-31

    Under U.S. Department of Energy Cooperative Agreement No. DE-NT0005262 Foster Wheeler North America Corp conducted a laboratory test program to determine the effect of oxy-combustion on boiler tube corrosion. In this program, CFD modeling was used to predict the gas compositions that will exist throughout and along the walls of air-fired and oxy-fired boilers operating with low to high sulfur coals. Test coupons of boiler tube materials were coated with deposits representative of those coals and exposed to the CFD predicted flue gases for up to 1000 hours. The tests were conducted in electric tube furnaces using oxy-combustion and air-fired flue gases synthesized from pressurized cylinders. Following exposure, the test coupons were evaluated to determine the total metal wastage experienced under air and oxy-combustions conditions and materials recommendations were made. Similar to air-fired operation, oxy-combustion corrosion rates were found to vary with the boiler material, test temperature, deposit composition, and gas composition. Despite this, comparison of air-fired and oxy-fired corrosion rates showed that oxy-firing rates were, for the most part, similar to, if not lower than those of air-firing; this finding applied to the seven furnace waterwall materials (wrought and weld overlay) and the ten superheater/reheater materials (wrought and weld overlay) that were tested. The results of the laboratory oxy-combustion tests, which are based on a maximum bulk flue gas SO{sub 2} level of 3200 ppmv (wet) / 4050 ppmv (dry), suggest that, from a corrosion standpoint, the materials used in conventional subcritical and supercritical, air-fired boilers should also be suitable for oxy-combustion retrofits. Although the laboratory test results are encouraging, they are only the first step of a material evaluation process and it is recommended that follow-on corrosion tests be conducted in coal-fired boilers operating under oxy-combustion to provide longer term (one to

  15. Oxy-Combustion Boiler Material Development

    Energy Technology Data Exchange (ETDEWEB)

    Gagliano, Michael; Seltzer, Andrew; Agarwal, Hans; Robertson, Archie; Wang, Lun

    2012-01-31

    Under U.S. Department of Energy Cooperative Agreement No. DE-NT0005262 Foster Wheeler North America Corp conducted a laboratory test program to determine the effect of oxy-combustion on boiler tube corrosion. In this program, CFD modeling was used to predict the gas compositions that will exist throughout and along the walls of air-fired and oxy-fired boilers operating with low to high sulfur coals. Test coupons of boiler tube materials were coated with deposits representative of those coals and exposed to the CFD predicted flue gases for up to 1000 hours. The tests were conducted in electric tube furnaces using oxy-combustion and air-fired flue gases synthesized from pressurized cylinders. Following exposure, the test coupons were evaluated to determine the total metal wastage experienced under air and oxy-combustions conditions and materials recommendations were made. Similar to air-fired operation, oxy-combustion corrosion rates were found to vary with the boiler material, test temperature, deposit composition, and gas composition. Despite this, comparison of air-fired and oxy-fired corrosion rates showed that oxy-firing rates were, for the most part, similar to, if not lower than those of air-firing; this finding applied to the seven furnace waterwall materials (wrought and weld overlay) and the ten superheater/reheater materials (wrought and weld overlay) that were tested. The results of the laboratory oxy-combustion tests, which are based on a maximum bulk flue gas SO2 level of 3200 ppmv (wet) / 4050 ppmv (dry), suggest that, from a corrosion standpoint, the materials used in conventional subcritical and supercritical, air-fired boilers should also be suitable for oxy-combustion retrofits. Although the laboratory test results are encouraging, they are only the first step of a material evaluation process and it is recommended that follow-on corrosion tests be conducted in coal-fired boilers operating under oxy-combustion to provide longer term (one to two year

  16. Energy operator demodulating of optimal resonance components for the compound faults diagnosis of gearboxes

    International Nuclear Information System (INIS)

    Compound faults diagnosis is a challenge for rotating machinery fault diagnosis. The vibration signals measured from gearboxes are usually complex, non-stationary, and nonlinear. When compound faults occur in a gearbox, weak fault characteristic signals are always submerged by the strong ones. Therefore, it is difficult to detect a weak fault by using the demodulating analysis of vibration signals of gearboxes directly. The key to compound faults diagnosis of gearboxes is to separate different fault characteristic signals from the collected vibration signals. Aiming at that problem, a new method for the compound faults diagnosis of gearboxes is proposed based on the energy operator demodulating of optimal resonance components. In this method, the genetic algorithm is first used to obtain the optimal decomposition parameters. Then the compound faults vibration signals of a gearbox are subject to resonance-based signal sparse decomposition (RSSD) to separate the fault characteristic signals of the gear and the bearing by using the optimal decomposition parameters. Finally, the separated fault characteristic signals are analyzed by energy operator demodulating, and each one’s instantaneous amplitude can be calculated. According to the spectra of instantaneous amplitudes of fault characteristic signals, the faults of the gear and the bearing can be diagnosed, respectively. The performance of the proposed method is validated by using the simulation data and the experiment vibration signals from a gearbox with compound faults. (paper)

  17. Numerical Analysis of the Factors about Combustion Stability on Boiler

    Directory of Open Access Journals (Sweden)

    Yan Weiping

    2012-06-01

    Full Text Available Through the research of the coal pulverized catches fire and steadily combustion mechanism and the numerical Simulation of the 300MW Tangentially Pulverized Coal Fired Boiler by Coal-fire software?combine the operating data of the boiler, establish the corresponding relation between the result of numerical simulation and combustion stability. The result indicates that the higher volatile matter, lower content of ash and moisture of the coal, it helps the coal pulverized air current to catch fire . More fineness coal pulverized is favorable to catch fire. When boiler load reduced, it will influence the characteristic" lighted by itself " of the tangentially pulverized coal fired boiler, and it will cause combustion unstably.

  18. Boiler tube corrosion characterization with a scanning thermal line

    Science.gov (United States)

    Cramer, K. Elliott; Jacobstein, A. Ronald; Reilly, Thomas L.

    2001-03-01

    Wall thinning due to corrosion in utility boiler waterwall tubing is a significant operational concern for boiler operators. Historically, conventional ultrasonics has been used for inspection of these tubes. Unfortunately, ultrasonic inspection is very manpower intense and slow. Therefore, thickness measurements are typically taken over a relatively small percentage of the total boiler wall and statistical analysis is used to determine the overall condition of the boiler tubing. Other inspection techniques, such as electromagnetic acoustic transducer (EMAT), have recently been evaluated, however they provide only a qualitative evaluation - identifying areas or spots where corrosion has significantly reduced the wall thickness. NASA Langley Research Center, in cooperation with ThermTech Services, has developed a thermal NDE technique designed to quantitatively measure the wall thickness and thus determine the amount of material thinning present in steel boiler tubing. The technique involves the movement of a thermal line source across the outer surface of the tubing followed by an infrared imager at a fixed distance behind the line source. Quantitative images of the material loss due to corrosion are reconstructed from measurements of the induced surface temperature variations. This paper will present a discussion of the development of the thermal imaging system as well as the techniques used to reconstruct images of flaws. The application of the thermal line source coupled with the analysis technique represents a significant improvement in the inspection speed and accuracy for large structures such as boiler waterwalls.

  19. Modelling transition states of a small once-through boiler

    Energy Technology Data Exchange (ETDEWEB)

    Talonpoika, T. [Lappeenranta Univ. of Technology (Finland). Dept. of Energy Technology

    1997-12-31

    This article presents a model for the unsteady dynamic behaviour of a once-through counter flow boiler that uses an organic working fluid. The boiler is a compact waste-heat boiler without a furnace and it has a preheater, a vaporiser and a superheater. The relative lengths of the boiler parts vary with the operating conditions since they are all parts of a single tube. The boiler model is presented using a selected example case that uses toluene as the process fluid and flue gas from natural gas combustion as the heat source. The dynamic behaviour of the boiler means transition from the steady initial state towards another steady state that corresponds to the changed process conditions. The solution method chosen is to find such a pressure of the process fluid that the mass of the process fluid in the boiler equals the mass calculated using the mass flows into and out of the boiler during a time step, using the finite difference method. A special method of fast calculation of the thermal properties is used, because most of the calculation time is spent in calculating the fluid properties. The boiler is divided into elements. The values of the thermodynamic properties and mass flows are calculated in the nodes that connect the elements. Dynamic behaviour is limited to the process fluid and tube wall, and the heat source is regarded as to be steady. The elements that connect the preheater to the vaporiser and the vaporiser to the superheater are treated in a special way that takes into account a flexible change from one part to the other. The initial state of the boiler is received from a steady process model that is not a part of the boiler model. The known boundary values that may vary during the dynamic calculation were the inlet temperature and mass flow rates of both the heat source fluid and the process fluid. The dynamic boiler model is analysed for linear and step charges of the entering fluid temperatures and flow rates. The heat source side tests show that

  20. Generation of heat and current by a rape-oil-operated unit-system heating and power station and a rape-oil-fired heating boiler; Waerme- und Stromerzeugung mit rapsoelbetriebenem Blockheizkraftwerk und rapsoelbetriebenem Heizkessel

    Energy Technology Data Exchange (ETDEWEB)

    Koppe, K. [Technische Univ. Dresden (Germany). Inst. fuer Energietechnik

    1997-08-01

    Fuels on a rape-oil basis constitute an interesting ecological alternative to the conventional mineral oil products. In Germany rape is the plant with the highest yields of oil. It has been used so far as foodstuff, and within certain limits the European agricultural market regime provides on set-aside farmland the cultivation of products which must not be intended for the foodstuffs sector. In the following paper a report is given on the model project `Use of Rape Oil for the Heat and Current Supply in the Academy of the Lutheran Protestant Church of Saxony in Meissen` supported by the Saxon Ministry of the Environment and of Regional Development within the framework of the advancement programme `Pollution Control` [8, 14, 34], which was scientifically accompanied by the Institute for Power Engineering of the Dresden University of Technology [36]. Whereas the use of vegetable (rape) oil in engines has been investigated in the most different ways in the last few years, the operation of a commercial oil-fired boiler on rape oil is a novelty. (orig.)

  1. Installations of SNCR on bark-fired boilers

    International Nuclear Information System (INIS)

    Experience has been collected from the twelve bark-fired boilers in Sweden with selective non catalytic reduction (SNCR) installations to reduce emissions of nitrogen oxides. Most of the boilers have slope grates, but there are also two boilers with cyclone ovens and two fluidized bed boilers. In addition to oil there are also possibilities to burn other fuel types in most boilers, such as sludge from different parts of the pulp and paper mills, saw dust and wood chips. The SNCR installations seems in general to be of simple design. In most installations the injection nozzles are located in existing holes in the boiler walls. The availability is reported to be good from several of the SNCR installations. There has been tube leakage in several boilers. The urea system has resulted in corrosion and in clogging of one oil burner. This incident has resulted in a decision not to use SNCR system with the present design of the system. The fuel has also caused operational problems with the SNCR system in several of the installations due to variations in the moisture content and often high moisture content in bark and sludge, causing temperature variations. The availability is presented to be high for the SNCR system at several of the plants, in two of them about 90 %. The results in NOx reduction vary between the installations depending on boiler, fuel and operation. The emissions are between 45 and 100 mg NO2/MJ fuel input and the NOx reduction rates are in most installations between 30 and 40 %, the lowest 20 and the highest 70 %. 13 figs, 3 tabs

  2. Influence of Heat Flux and Friction Coefficient on Thermal Stresses in Risers of Drum Boilers under Dynamic Conditions of Steam Demand

    OpenAIRE

    Habib, M.A; Alzaharnah, I.; El-Shafei, M.; N. Merah; S. Al-Anizi; Al-Awwad, M. Y.; M. Hajji

    2013-01-01

    Boiler swing rate, which is the rate at which the boiler load is changed, has significant influence on the parameters of the boiler operating conditions such as drum water pressure and level, steam quality in the riser tubes, wall temperatures of riser tubes, and the associated thermal stresses. In this paper, the thermal stresses developed in boiler tubes due to elevated rates of heat transfer and friction are presented versus thermal stresses developed in tubes operated under normal conditi...

  3. COMBINED BOILER WITH TPV

    OpenAIRE

    Björk, Magnus

    2013-01-01

    A TPV-system consists of a hot surface emitting heat radiation on a solar cell with a narrow bandgap.  A unit consisting of a boiler and a TPV-system has been constructed for testing of the performance of TPV cells. The emitter is heated by a fuel consisting of RME-oil. The radiation is collected and concentrated through two reflecting cones formed like a Faberge-egg, with an edge-type optical filter between the cones. The Faberge-egg is treated with electro-polishing in order to obtain a hig...

  4. Modelling, simulating and optimizing Boilers

    DEFF Research Database (Denmark)

    Sørensen, Kim; Condra, Thomas Joseph; Houbak, Niels

    2003-01-01

    This paper describes the modelling, simulating and optimizing including experimental verication as being carried out as part of a Ph.D. project being written resp. supervised by the authors. The work covers dynamic performance of both water-tube boilers and re tube boilers. A detailed dynamic mod...

  5. Superheater corrosion in kraft recovery boilers; Korrosion hos oeverhettare i sodapannor. En oeversikt och diskussion

    Energy Technology Data Exchange (ETDEWEB)

    Bruno, F. [AaF-IPK, Stockholm (Sweden)

    1997-02-01

    Corrosion seems to be the most essential factor limiting the life and the availability of kraft recovery boilers. The steam temperature from the kraft recovery boiler has, seen from the view of electricity production and steam turbine operation, traditionally been kept moderate, especially in comparison with steam data from normal utility power plants. So the corrosion of the superheaters has been more a limitation for the temperature of the steam produced by the boiler than a life length limitation. Both the pressure and the temperature of the steam are limited by corrosion. The temperature of the boiling water, and hence the pressure, is limited by the corrosion in the lower furnace. The temperature of the steam is limited by the corrosion in the superheater. Kraft boiler superheater corrosion is here governed not only by the boiler design, but more by the mill chemistry and boiler operation practice. This report discusses the formation and the properties of the deposits and their relation to boiler operation and the corrosion of the superheater tube material. We have tried to understand the corrosion in the kraft boiler superheaters better by comparing with the experience from the utility boilers. 86 refs, 79 figs

  6. BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS

    Energy Technology Data Exchange (ETDEWEB)

    R. Viswanathan; K. Coleman; R.W. Swindeman; J. Sarver; J. Blough; W. Mohn; M. Borden; S. Goodstine; I. Perrin

    2003-10-20

    The principal objective of this project is to develop materials technology for use in ultrasupercritical (USC) plant boilers capable of operating with 760 C (1400 F), 35 MPa (5000 psi) steam. This project has established a government/industry consortium to undertake a five-year effort to evaluate and develop of advanced materials that allow the use of advanced steam cycles in coal-based power plants. These advanced cycles, with steam temperatures up to 760 C, will increase the efficiency of coal-fired boilers from an average of 35% efficiency (current domestic fleet) to 47% (HHV). This efficiency increase will enable coal-fired power plants to generate electricity at competitive rates (irrespective of fuel costs) while reducing CO{sub 2} and other fuel-related emissions by as much as 29%. Success in achieving these objectives will support a number of broader goals. First, from a national prospective, the program will identify advanced materials that will make it possible to maintain a cost-competitive, environmentally acceptable coal-based electric generation option. High sulfur coals will specifically benefit in this respect by having these advanced materials evaluated in high-sulfur coal firing conditions and from the significant reductions in waste generation inherent in the increased operational efficiency. Second, from a national prospective, the results of this program will enable domestic boiler manufacturers to successfully compete in world markets for building high-efficiency coal-fired power plants.

  7. Knowledge-based adaptive neural control of drum level in a boiler system

    Science.gov (United States)

    Tripathi, Nishith; Tran, Michael; VanLandingham, Hugh

    1995-11-01

    A boiler system is an integral component of a thermal power plant, and control of the water level in the drum of the boiler system is a critical operational consideration. For the drum level control, a 3-element proportional-integral-derivative (PID) control is a popular conventional approach. This scheme works satisfactorily in the absence of any process disturbances. However, when there are significant process disturbances, the 3-element PID control scheme does not perform well because of lack of knowledge of proper controller gains to cope with such disturbances. Inevitably over time and use, PID controllers get detuned. Hence, there is good motivation to investigate alternatives to this control scheme. Multivariable control of drum boiler systems has been studied by many researchers. However, these approaches assume some process model equations (to a more or less extent) to design a controller. This paper presents a model-free approach in the sense that no plant equations are assumed. Only data is used to gain knowledge about the process, and the performance of the existing PID control scheme is observed. Based on this process knowledge, an intelligent control technique is developed, (artificial) neural network control (NNC). The technique proposed in this paper was tested on a process simulator. This paper shows that an intelligent control scheme such as NNC gives better performance in rejecting process disturbances when compared to 3-element PID control scheme.

  8. Application of advanced austenitic alloys to fossil power system components

    Energy Technology Data Exchange (ETDEWEB)

    Swindeman, R.W.

    1996-06-01

    Most power and recovery boilers operating in the US produce steam at temperatures below 565{degrees}C (1050{degrees}F) and pressures below 24 MPa (3500 psi). For these operating conditions, carbon steels and low alloy steels may be used for the construction of most of the boiler components. Austenitic stainless steels often are used for superheater/reheater tubing when these components are expected to experience temperatures above 565{degrees}C (1050{degrees}F) or when the environment is too corrosive for low alloys steels. The austenitic stainless steels typically used are the 304H, 321H, and 347H grades. New ferritic steels such as T91 and T92 are now being introduced to replace austenitic: stainless steels in aging fossil power plants. Generally, these high-strength ferritic steels are more expensive to fabricate than austenitic stainless steels because the ferritic steels have more stringent heat treating requirements. Now, annealing requirements are being considered for the stabilized grades of austenitic stainless steels when they receive more than 5% cold work, and these requirements would increase significantly the cost of fabrication of boiler components where bending strains often exceed 15%. It has been shown, however, that advanced stainless steels developed at ORNL greatly benefit from cold work, and these steels could provide an alternative to either conventional stainless steels or high-strength ferritic steels. The purpose of the activities reported here is to examine the potential of advanced stainless steels for construction of tubular components in power boilers. The work is being carried out with collaboration of a commercial boiler manufacturer.

  9. On-line monitoring and control of furnace wall corrosion in pf-fired boilers

    Energy Technology Data Exchange (ETDEWEB)

    Farrell, D.M.; Robbins, B.J.; Sikka, P.; Seaman, M. [Rowan Technologies Ltd., Manchester (United Kingdom)

    2004-05-15

    Corrosion, fouling and sometimes failure of heat exchanger tubing that makes up the boiler walls is a major obstacle to minimising boiler downtime. Rowan Technologies Ltd., has been developing corrosion scanners to enable the condition of these heat exchanger tubes to be assessed online. These scanners are able to monitor fireside corrosion over entire boiler walls and whilst the boiler is operational. This paper describes how the scanner systems can be used to monitor this corrosion and how the corrosion can be subsequently controlled. 8 refs., 9 figs.

  10. Exhaust gas side corrosion of oil fired central heating boilers

    Energy Technology Data Exchange (ETDEWEB)

    Koebel, M.; Elsener, M.

    1987-09-01

    While Swiss boiler producers aim primarily at achieving low exhaust gas temperatures, in our northern neighbouring country, lower boiler water temperatures are being set as favourite objectives to be met. The first method aims at reducing the exhaust gas losses, i.e. of the heat content of the exhaust gases; the second one aims at reducing service life losses (= losses in the off-air of the boiler). Flue-gas caused corrosion, however, sets practical limits to the energy-saving reduction of the exhaust gas and boiler water temperatures. To be able to define this practical limit more exactly is the main goal of this project which is supported by NEFF and which is carried out in cooperation with the Institute for Energy Engineering of the ETHZ (Professor P. Suter). In addition to this, however, the author also head to find out about sill inexplained cases of corrosion in boilers which are being operated correctly, i.e. with comparably high boiler water and exhaust gas temperatures.

  11. Pellet wood gasification boiler / Combination boiler. Market review. 7. ed.; Scheitholzvergaser-/Kombikessel. Marktuebersicht

    Energy Technology Data Exchange (ETDEWEB)

    Uth, Joern

    2010-08-15

    In the market review under consideration on pellet wood gasification boilers and combination boilers, the Federal Ministry of Food, Agriculture and Consumer Protection (Bonn, Federal Republic of Germany) report on planning and installation of wood-fired heating systems, recommendations regarding to the technical assessment of boiler systems, buffers/combination boilers, prices of pellet wood gasification boilers, data sheets of the compared pellet wood gasification boilers, pellet wood combination boilers, prices of pellet wood combination boilers, data sheets of the compared pellet wood gasification boilers, list of providers.

  12. Market review. Pellet wood gasification boiler / combination boiler. 8. ed.; Marktuebersicht. Scheitholzvergaser-/Kombikessel

    Energy Technology Data Exchange (ETDEWEB)

    Uth, Joern

    2012-01-15

    In the market review under consideration on pellet wood gasification boilers and combination boilers, the Federal Ministry of Food, Agriculture and Consumer Protection (Bonn, Federal Republic of Germany) reports on planning and installation of wood-fired heating systems, recommendations regarding to the technical assessment of boiler systems, buffers/combination boilers, prices of pellet wood gasification boilers, data sheets of the compared pellet wood gasification boilers, pellet wood combination boilers, prices of pellet wood combination boilers, data sheets of the compared pellet wood gasification boilers, list of providers.

  13. Constrained control of a once-through boiler with recirculation

    DEFF Research Database (Denmark)

    Trangbæk, K

    2008-01-01

    There is an increasing need to operate power plants at low load for longer periods of time. When a once-through boiler operates at a sufficiently low load, recirculation is introduced, significantly altering the control structure. This paper illustrates the possibilities for using constrained con...

  14. Selecting Actuator Configuration for a Benson Boiler

    DEFF Research Database (Denmark)

    Kragelund, Martin Nygaard; Leth, John-Josef; Wisniewski, Rafal

    2009-01-01

    This paper addresses the problem of an optimal actuator configuration in an economic perspective. The objective is to minimize the economical cost of operating a given plant. Functionals encapsulating information of the business objectives given the different actuators has been established...... with particular focus on a boiler in a power plant operated by DONG Energy - a Danish energy supplier. The problem has been reformulated using mathematic notions from economics. The selection of actuator configuration has been limited to the fuel system which in the considered plant consists of three different...

  15. Fuel sulfur and boiler fouling

    Energy Technology Data Exchange (ETDEWEB)

    Litzke, W.; Celebi, Y.; Butcher, T. [Brookhaven National Lab., Upton, NY (United States)

    1995-04-01

    Fouling of the heat transfer surfaces of boilers and furnaces by `soot` leads to reduced efficiency and increased service requirements. The average level of annual efficiency reduction as a result of fouling if generally accepted as 2% per year. Improving the efficiency of equipment in the field may be the most important oil heat conservation opportunity at present. Improvements can be realized by reducing fouling rates, promoting lower firing rates in existing equipment, and enabling excess air levels to be set lower without raising concerns about increased service requirements. In spite of the importance of efficiency in the field there is very little data available on efficiency degradation rates with modern equipment, actual field operating conditions (excess air and smoke number settings) and service problems which affect efficiency. During 1993-94 field tests were initiated to obtain such data and to obtain information that would compliment existing and current laboratory work. Experimental work conducted on a bench scale level have included tests with various advanced burners, fuel types, and different operating conditions which have been done at the BNL Rapid Fouling Test Facility. This report will focus on the field study of fouling effects on ten residential heating service problems at each site are summarized. In addition, the technical difficulties involved with conducting such a field study shall also be discussed as the findings should serve to improve future work in this area.

  16. 49 CFR 230.47 - Boiler number.

    Science.gov (United States)

    2010-10-01

    ..., DEPARTMENT OF TRANSPORTATION STEAM LOCOMOTIVE INSPECTION AND MAINTENANCE STANDARDS Boilers and Appurtenances Steam Gauges § 230.47 Boiler number. (a) Generally. The builder's number of the boiler, if known, shall... 49 Transportation 4 2010-10-01 2010-10-01 false Boiler number. 230.47 Section...

  17. 46 CFR 61.05-10 - Boilers in service.

    Science.gov (United States)

    2010-10-01

    ... INSPECTIONS Tests and Inspections of Boilers § 61.05-10 Boilers in service. (a) Each boiler, including superheater, reheater, economizer, auxiliary boiler, low-pressure heating boiler, and unfired steam boiler... 46 Shipping 2 2010-10-01 2010-10-01 false Boilers in service. 61.05-10 Section 61.05-10...

  18. Competition analysis on the operating system market using principal component analysis

    OpenAIRE

    Brătucu, G.; Boitor, A. B.

    2011-01-01

    Operating system market has evolved greatly. The largest software producer in the world, Microsoft, dominates the operating systems segment. With three operating systems: Windows XP, Windows Vista and Windows 7 the company held a market share of 87.54% in January 2011. Over time, open source operating systems have begun to penetrate the market very strongly affecting other manufacturers. Companies such as Apple Inc. and Google Inc. penetrated the operating system market. This paper aims to co...

  19. 300 MW燃煤火力发电厂锅炉运行及安全性能研究%300 MW coal-fired thermal power plant boiler operation and safety performance analysis

    Institute of Scientific and Technical Information of China (English)

    2013-01-01

    China has abundant coal resources ,the current coal-fired power plants in China is still the main power grid .With China’ s sustained rapid development of power industry ,fire station’s capacity is also growing ,at present ,the existing main units concentrated in the range of 300MW 600MW unit capacity .Whether the stable operation of the unit depends largely on the quality of coal ,coal-fired power plants and many are not having a single kind of coal ,often configured in accordance with a certain percentage of a variety of coals ,coal ,.Therefore ,this article focused on the 300MW coal-fired power boiler combustion unit operating conditions ,to analyze the changes in the operation of thermal power fuel problem ,ensure safe operation of the Properties .%  我国拥有较为丰富的煤炭资源,当前,燃煤火力发电厂仍然是我国电网的主力电厂。随着我国电力工业的持续迅速发展,火力电站的容量也越来越大,目前,现存的主力机组集中在300 MW~600 MW范围内的单机容量。机组是否稳定运行,很大程度上取决于燃煤的质量,而许多燃煤火力发电厂都不是拥有单一的一种煤种,往往会按照一定比例配置多种煤种的混煤。为此,文章集中研究了300MW机组燃煤火力发电锅炉的燃烧运行情况,从而分析了火力发电燃料变化的运行问题,以确保其安全运行。

  20. Ash transformation in suspension fired boilers co-firing coal and straw

    DEFF Research Database (Denmark)

    Zheng, Yuanjing; Jensen, Peter Arendt; Jensen, Anker Degn

    In this literature report is provided a status for the present knowledge level on ash properties when co-firing coal and biomass. The fly ash formed in boilers using co-firing of coal and straw do have a large influence on ash deposit formation, boiler corrosion, fly ash utilization and operation...

  1. Millwright Apprenticeship. Related Training Modules. 7.1-7.9 Boilers.

    Science.gov (United States)

    Lane Community Coll., Eugene, OR.

    This packet, part of the instructional materials for the Oregon apprenticeship program for millwright training, contains nine modules covering boilers. The modules provide information on the following topics: fire and water tube types of boilers, construction, fittings, operation, cleaning, heat recovery systems, instruments and controls, and…

  2. 46 CFR 35.25-1 - Examination of boilers and machinery by engineer-T/ALL.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 1 2010-10-01 2010-10-01 false Examination of boilers and machinery by engineer-T/ALL. 35.25-1 Section 35.25-1 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY TANK VESSELS OPERATIONS Engine Department § 35.25-1 Examination of boilers and machinery by engineer—T/ALL. It shall be the...

  3. Particulate emission abatement for Krakow boiler houses

    Energy Technology Data Exchange (ETDEWEB)

    Wysk, R.

    1995-12-31

    Among the many strategies for improving air quality in Krakow, one possible method is to adapt new and improved emission control technology. This project focuses on such a strategy. In order to reduce dust emissions from coal-fueled boilers, a new device called a Core Separator has been introduced in several boiler house applications. This advanced technology has been successfully demonstrated in Poland and several commercial units are now in operation. Particulate emissions from the Core Separator are typically 3 to 5 times lower than those from the best cyclone collectors. It can easily meet the new standard for dust emissions which will be in effect in Poland after 1997. The Core Separator is a completely inertial collector and is based on a unique recirculation method. It can effectively remove dust particles below 10 microns in diameter, the so-called PM-10 emissions. Its performance approaches that of fabric filters, but without the attendant cost and maintenance. It is well-suited to the industrial size boilers located in Krakow. Core Separators are now being marketed and sold by EcoInstal, one of the leading environmental firms in Poland, through a cooperative agreement with LSR Technologies.

  4. Optimised control of coal-fired boilers

    Energy Technology Data Exchange (ETDEWEB)

    Owens, D.H.; MacConnell, P.F.A.; Neuffer, D.; Dando, R. [University of Exeter, Exeter (United Kingdom). Centre for System and Control Engineering

    1997-07-01

    The objective of the project is to develop and specify a control methodology that will enable existing coal combustion plant to take maximum advantage of modern control techniques. The research is specifically aimed at chain-grate stoker plant (such as the test facility at the Coal Research Establishment, Cheltenham) on which little work has been done for thirty years yet which still represents a large proportion of industrial coal-fired plant in operation worldwide. In detail, the project: reviewed existing control strategies for moving grate stokers, highlighting their limitations and areas for improvements; carried out plant trials to identify the system characteristics such as response time and input/output behaviour; developed a theoretical process based on physical and chemical laws and backed up by trial data; specified control strategies for a single boiler; simulated and evaluated the control strategies using model simulations; developed of an optimised. Control strategy for a single boiler; and assessed the applicability and effects of this control strategy on multiple boiler installations. 67 refs., 34 figs.

  5. Studies, Transport and Treatment Concept for Boilers from Berkeley NPP, England - 13599

    International Nuclear Information System (INIS)

    In November 2011 Studsvik was awarded a contract to transport five decommissioned boilers from the Berkeley Nuclear Licensed Site in the UK to the Studsvik Nuclear Site in Sweden for metal treatment and recycling. A key objective of the project was to remove the boilers from the site by 31 March 2012 and this was successfully achieved with all boilers off site by 22 March and delivered to Studsvik on 6 April. Four boilers have been processed and the fifth is planned for completion by end of December 2012.The project had many challenges including a very tight timescale and has been successfully delivered to cost and ahead of the baseline programme. This paper describes the project and the experience gained from treatment of the first four boilers. It is the first UK project to send large components overseas for recycling and provides new insight into the processing of Magnox gas-circuit components. (authors)

  6. Studies, Transport and Treatment Concept for Boilers from Berkeley NPP, England - 13599

    Energy Technology Data Exchange (ETDEWEB)

    Wirendal, Bo [Studsvik Nuclear AB (Sweden); Saul, David; Robinson, Joe; Davidson, Gavin [Studsvik UK Ltd (United Kingdom)

    2013-07-01

    In November 2011 Studsvik was awarded a contract to transport five decommissioned boilers from the Berkeley Nuclear Licensed Site in the UK to the Studsvik Nuclear Site in Sweden for metal treatment and recycling. A key objective of the project was to remove the boilers from the site by 31 March 2012 and this was successfully achieved with all boilers off site by 22 March and delivered to Studsvik on 6 April. Four boilers have been processed and the fifth is planned for completion by end of December 2012.The project had many challenges including a very tight timescale and has been successfully delivered to cost and ahead of the baseline programme. This paper describes the project and the experience gained from treatment of the first four boilers. It is the first UK project to send large components overseas for recycling and provides new insight into the processing of Magnox gas-circuit components. (authors)

  7. Data Collection for Current U.S. Wind Energy Projects: Component Costs, Financing, Operations, and Maintenance; January 2011 - September 2011

    Energy Technology Data Exchange (ETDEWEB)

    Martin-Tretton, M.; Reha, M.; Drunsic, M.; Keim, M.

    2012-01-01

    DNV Renewables (USA) Inc. (DNV) used an Operations and Maintenance (O&M) Cost Model to evaluate ten distinct cost scenarios encountered under variations in wind turbine component failure rates. The analysis considers: (1) a Reference Scenario using the default part failure rates within the O&M Cost Model, (2) High Failure Rate Scenarios that increase the failure rates of three major components (blades, gearboxes, and generators) individually, (3) 100% Replacement Scenarios that model full replacement of these components over a 20 year operating life, and (4) Serial Failure Scenarios that model full replacement of blades, gearboxes, and generators in years 4 to 6 of the wind project. DNV selected these scenarios to represent a broad range of possible operational experiences. Also in this report, DNV summarizes the predominant financing arrangements used to develop wind energy projects over the past several years and provides summary data on various financial metrics describing those arrangements.

  8. Alkali metal Rankine cycle boiler technology challenges and some potential solutions for space nuclear power and propulsion applications

    Energy Technology Data Exchange (ETDEWEB)

    Stone, J.R.

    1994-07-01

    Alkali metal boilers are of interest for application to future space Rankine cycle power conversion systems. Significant progress on such boilers was accomplished in the 1960's and early 1970's, but development was not continued to operational systems since NASA's plans for future space missions were drastically curtailed in the early 1970's. In particular, piloted Mars missions were indefinitely deferred. With the announcement of the Space Exploration Initiative (SEI) in July 1989 by President Bush, interest was rekindled in challenging space missions and, consequently in space nuclear power and propulsion. Nuclear electric propulsion (NEP) and nuclear thermal propulsion (NTP) were proposed for interplanetary space vehicles, particularly for Mars missions. The potassium Rankine power conversion cycle became of interest to provide electric power for NEP vehicles and for 'dual-mode' NTP vehicles, where the same reactor could be used directly for propulsion and (with an additional coolant loop) for power. Although the boiler is not a major contributor to system mass, it is of critical importance because of its interaction with the rest of the power conversion system; it can cause problems for other components such as excess liquid droplets entering the turbine, thereby reducing its life, or more critically, it can drive instabilities-some severe enough to cause system failure. Funding for the SEI and its associated technology program from 1990 to 1993 was not sufficient to support significant new work on Rankine cycle boilers for space applications. In Fiscal Year 1994, funding for these challenging missions and technologies has again been curtailed, and planning for the future is very uncertain. The purpose of this paper is to review the technologies developed in the 1960's and 1970's in the light of the recent SEI applications. In this way, future Rankine cycle boiler programs may be conducted most efficiently.

  9. Mitigating the Risk of Stress Corrosion of Austenitic Stainless Steels in Advanced Gas Cooled Reactor Boilers

    International Nuclear Information System (INIS)

    Advanced Gas-Cooled Reactors (AGRs) operated in the UK by EDF Energy have once-through boilers, which deliver superheated steam at high temperature (∼500 deg. C) and pressure (∼150 bar) to the HP turbine. The boilers have either a serpentine or helical geometry for the tubing of the main heat transfer sections of the boiler and each individual tube is fabricated from mild steel, 9%Cr1%Mo and Type 316 austenitic stainless steel tubing. Type 316 austenitic stainless steel is used for the secondary (final) superheater and steam tailpipe sections of the boiler, which, during normal operation, should operate under dry, superheated steam conditions. This is achieved by maintaining a specified margin of superheat at the upper transition joint (UTJ) between the 9%Cr1%Mo primary superheater and the Type 316 secondary superheater sections of the boiler. Operating in this mode should eliminate the possibility of stress corrosion cracking of the Type 316 tube material on-load. In recent years, however, AGRs have suffered a variety of operational problems with their boilers that have made it difficult to maintain the specified superheat margin at the UTJ. In the case of helical boilers, the combined effects of carbon deposition on the gas side and oxide deposition on the waterside of the tubing have resulted in an increasing number of austenitic tubes operating with less than the specified superheat margin at the UTJ and hence the possibility of wetting the austenitic section of the boiler. Some units with serpentine boilers have suffered creep-fatigue damage of the high temperature sections of the boiler, which currently necessitates capping the steam outlet temperature to prevent further damage. The reduction in steam outlet temperature has meant that there is an increased risk of operation with less than the specified superheat margin at the UTJ and hence stress corrosion cracking of the austenitic sections of the boiler. In order to establish the risk of stress

  10. Ultra-Supercritical Pressure CFB Boiler Conceptual Design Study

    Energy Technology Data Exchange (ETDEWEB)

    Zhen Fan; Steve Goidich; Archie Robertson; Song Wu

    2006-06-30

    Electric utility interest in supercritical pressure steam cycles has revived in the United States after waning in the 1980s. Since supercritical cycles yield higher plant efficiencies than subcritical plants along with a proportional reduction in traditional stack gas pollutants and CO{sub 2} release rates, the interest is to pursue even more advanced steam conditions. The advantages of supercritical (SC) and ultra supercritical (USC) pressure steam conditions have been demonstrated in the high gas temperature, high heat flux environment of large pulverized coal-fired (PC) boilers. Interest in circulating fluidized bed (CFB) combustion, as an alternative to PC combustion, has been steadily increasing. Although CFB boilers as large as 300 MWe are now in operation, they are drum type, subcritical pressure units. With their sizes being much smaller than and their combustion temperatures much lower than those of PC boilers (300 MWe versus 1,000 MWe and 1600 F versus 3500 F), a conceptual design study was conducted herein to investigate the technical feasibility and economics of USC CFB boilers. The conceptual study was conducted at 400 MWe and 800 MWe nominal plant sizes with high sulfur Illinois No. 6 coal used as the fuel. The USC CFB plants had higher heating value efficiencies of 40.6 and 41.3 percent respectively and their CFB boilers, which reflect conventional design practices, can be built without the need for an R&D effort. Assuming construction at a generic Ohio River Valley site with union labor, total plant costs in January 2006 dollars were estimated to be $1,551/kW and $1,244/kW with costs of electricity of $52.21/MWhr and $44.08/MWhr, respectively. Based on the above, this study has shown that large USC CFB boilers are feasible and that they can operate with performance and costs that are competitive with comparable USC PC boilers.

  11. Corrosion of oil-fired boilers caused by sour combustion products of the sulfur contained in fuels

    Energy Technology Data Exchange (ETDEWEB)

    Koebel, M.; Elsener, M.

    1987-01-01

    A corrosion model helps to experimentally explain why industrial boilers are more susceptible to corrosion than smaller boilers and why vapour dew points are relevant to heating boilers while sulfuric acid dew points are relevant to steam boilers. Analyses are based on model verifications (measurement of critical boiler factors). Access is given to the sulfur trioxide measuring methods as well as to the respective tests of 30 actively operated boilers (sulfur oxide concentrations at burner outlets), the catalytic formation of sulfur oxides, and tests of the test stand boiler (sulfur oxide deposits). The paper concludes with a description of corrosion product analyses as such as well as with an account of the results obtained. Analyses and results (wet analysis, X-ray structure analysis, influence of temperatures, FeSO/sub 4/ x H/sub 2/O tracing) are presented in the form of eight brief statements. (HWJ)

  12. FIELD TEST PROGRAM TO DEVELOP COMPREHENSIVE DESIGN, OPERATING AND COST DATA FOR MERCURY CONTROL SYSTEMS ON NON-SCRUBBED COAL-FIRED BOILERS

    Energy Technology Data Exchange (ETDEWEB)

    C. Jean Bustard

    2001-07-31

    With the Nation's coal-burning utilities facing the possibility of tighter controls on mercury pollutants, the U.S. Department of Energy is funding projects that could offer power plant operators better ways to reduce these emissions at much lower costs. Mercury is known to have toxic effects on the nervous system of humans and wildlife. Although it exists only in trace amounts in coal, mercury is released when coal burns and can accumulate on land and in water. In water, bacteria transform the metal into methylmercury, the most hazardous form of the metal. Methylmercury can collect in fish and marine mammals in concentrations hundreds of thousands times higher than the levels in surrounding waters. One of the goals of DOE is to develop technologies by 2005 that will be capable of cutting mercury emissions 50 to 70 percent at well under one-half of today's costs. ADA Environmental Solutions (ADA-ES) is managing a project to test mercury control technologies at full scale at four different power plants from 2000 to 2003. The ADA-ES project is focused on those power plants that are not equipped with wet flue gas desulfurization systems. ADA-ES will develop a portable system that will be moved to four different utility power plants for field testing. Each of the plants is equipped with either electrostatic precipitators or fabric filters to remove solid particles from the plant's flue gas. ADA-ES's technology will inject a dry sorbent, such as fly ash or activated carbon, that removes the mercury and makes it more susceptible to capture by the particulate control devices. A fine water mist may be sprayed into the flue gas to cool its temperature to the range where the dry sorbent is most effective. PG and E National Energy Group is providing two test sites that fire bituminous coals and are both equipped with electrostatic precipitators and carbon/ash separation systems. Wisconsin Electric Power Company is providing a third test site that burns

  13. Emission analysis of the best available wood-fired central heating boilers on the market

    International Nuclear Information System (INIS)

    The purpose of the present project is to study the emissions from some of the best available wood-fired central heating boilers on the market. The aim is to identify the critical factors which determine the emission levels by means of emission measurements as well as temperature measurements in the combustion chamber. Four boilers with different design characteristics have been included in the project. All boilers use reversed combustion and fan-assisted combustion air supply, and have shown low tar emissions in earlier environmental tests. Boiler A is a boiler with a rather large mass of ceramics in the grate and in the burn-out zone, and a large volume of water. Boiler B has a smaller mass in the cast-iron grate and in the burn-out zone and a small water volume. Boiler C is a boiler with tertiary air and an incorporated accumulator tank. Boiler D has a zirconia-cell probe for continuous control of the air-excess ratio. The measurements have been made with the boilers in accumulator operation, i.e. at maximum heat output, since they are intended for this type of operation. Tests have, in addition to normal operating conditions, been made with high fuel moisture contents, high draught and a low boiler temperature at the start of the test. Measurements have been made of excess-air ratios, contents of CO, total hydrocarbons (THC), NOx and a number of volatile organic compounds (VOC) in the flue gases as well as of combustion temperatures below the grate

  14. Numerical simulation based cold tests for a tangentially fired boiler

    Institute of Scientific and Technical Information of China (English)

    XIANG Yuhua; ZHANG Jiayuan; ZHANG Xiaohui

    2012-01-01

    Such problems as flameout and serious slagging frequently occurred in a 170 t/h tangentially fired boiler burning inferior coals and with low load.Thus,cold tests were carried out to comprehensively investigate the performance of each air tube and the size and position of the tangential circle.Therefore,the cause and area of slagging in furnace can be determined.Thus,by numerical simulation on combustion,the optimal operation parameters for the boiler burning different coals under various loads conditions can be provided.The actual application showed that,the boiler fed with present coal can be long-term operated stably at 60% load,and its heat efficiency was up to 91%.Moreover,the abnormal flameout no longer occurred,and the slagging was alleviated a lot.

  15. FIELD TEST PROGRAM TO DEVELOP COMPREHENSIVE DESIGN, OPERATING AND COST DATA FOR MERCURY CONTROL SYSTEMS ON NON-SCRUBBED COAL-FIRED BOILERS

    Energy Technology Data Exchange (ETDEWEB)

    Richard Schlager; Tom Millar

    2003-01-27

    With the Nation's coal-burning utilities facing the possibility of tighter controls on mercury pollutants, the U.S. Department of Energy is funding projects that could offer power plant operators better ways to reduce these emissions at much lower costs. Mercury is known to have toxic effects on the nervous system of humans and wildlife. Although it exists only in trace amounts in coal, mercury is released when coal burns and can accumulate on land and in water. In water, bacteria transform the metal into methylmercury, the most hazardous form of the metal. Methylmercury can collect in fish and marine mammals in concentrations hundreds of thousands times higher than the levels in surrounding waters. One of the goals of DOE is to develop technologies by 2005 that will be capable of cutting mercury emissions 50 to 70 percent at well under one-half of today's costs. ADA Environmental Solutions (ADA-ES) is managing a project to test mercury control technologies at full scale at four different power plants from 2000-2003. The ADA-ES project is focused on those power plants that are not equipped with wet flue gas desulfurization systems. ADA-ES has developed a portable system that will be tested at four different utility power plants. Each of the plants is equipped with either electrostatic precipitators or fabric filters to remove solid particles from the plant's flue gas. ADA-ES's technology will inject a dry sorbent, such as activated carbon, which removes the mercury and makes it more susceptible to capture by the particulate control devices. A fine water mist may be sprayed into the flue gas to cool its temperature to the range where the dry sorbent is most effective. PG&E National Energy Group is providing two test sites that fire bituminous coals and both are equipped with electrostatic precipitators and carbon/ash separation systems. Wisconsin Electric Power Company is providing a third test site that burns Powder River Basin (PRB) coal and

  16. FIELD TEST PROGRAM TO DEVELOP COMPREHENSIVE DESIGN, OPERATING AND COST DATA FOR MERCURY CONTROL SYSTEMS ON NON-SCRUBBED COAL-FIRED BOILERS

    Energy Technology Data Exchange (ETDEWEB)

    Richard Schlager

    2002-08-01

    With the Nation's coal-burning utilities facing the possibility of tighter controls on mercury pollutants, the U.S. Department of Energy is funding projects that could offer power plant operators better ways to reduce these emissions at much lower costs. Mercury is known to have toxic effects on the nervous system of humans and wildlife. Although it exists only in trace amounts in coal, mercury is released when coal burns and can accumulate on land and in water. In water, bacteria transform the metal into methylmercury, the most hazardous form of the metal. Methylmercury can collect in fish and marine mammals in concentrations hundreds of thousands times higher than the levels in surrounding waters. One of the goals of DOE is to develop technologies by 2005 that will be capable of cutting mercury emissions 50 to 70 percent at well under one-half of today's costs. ADA Environmental Solutions (ADA-ES) is managing a project to test mercury control technologies at full scale at four different power plants from 2000-2003. The ADA-ES project is focused on those power plants that are not equipped with wet flue gas desulfurization systems. ADA-ES will develop a portable system that will be moved to four different utility power plants for field testing. Each of the plants is equipped with either electrostatic precipitators or fabric filters to remove solid particles from the plant's flue gas. ADA-ES's technology will inject a dry sorbent, such as fly ash or activated carbon, that removes the mercury and makes it more susceptible to capture by the particulate control devices. A fine water mist may be sprayed into the flue gas to cool its temperature to the range where the dry sorbent is most effective. PG&E National Energy Group is providing two test sites that fire bituminous coals and both are equipped with electrostatic precipitators and carbon/ash separation systems. Wisconsin Electric Power Company is providing a third test site that burns Powder

  17. New configurations of a heat recovery absorption heat pump integrated with a natural gas boiler for boiler efficiency improvement

    Energy Technology Data Exchange (ETDEWEB)

    Qu, Ming [Purdue University, West Lafayette, IN; Abdelaziz, Omar [ORNL; Yin, Hongxi [Southeast University, Nanjing, China

    2014-11-01

    Conventional natural gas-fired boilers exhaust flue gas direct to the atmosphere at 150 200 C, which, at such temperatures, contains large amount of energy and results in relatively low thermal efficiency ranging from 70% to 80%. Although condensing boilers for recovering the heat in the flue gas have been developed over the past 40 years, their present market share is still less than 25%. The major reason for this relatively slow acceptance is the limited improvement in the thermal efficiency of condensing boilers. In the condensing boiler, the temperature of the hot water return at the range of 50 60 C, which is used to cool the flue gas, is very close to the dew point of the water vapor in the flue gas. Therefore, the latent heat, the majority of the waste heat in the flue gas, which is contained in the water vapor, cannot be recovered. This paper presents a new approach to improve boiler thermal efficiency by integrating absorption heat pumps with natural gas boilers for waste heat recovery (HRAHP). Three configurations of HRAHPs are introduced and discussed. The three configurations are modeled in detail to illustrate the significant thermal efficiency improvement they attain. Further, for conceptual proof and validation, an existing hot water-driven absorption chiller is operated as a heat pump at operating conditions similar to one of the devised configurations. An overall system performance and economic analysis are provided for decision-making and as evidence of the potential benefits. These three configurations of HRAHP provide a pathway to achieving realistic high-efficiency natural gas boilers for applications with process fluid return temperatures higher than or close to the dew point of the water vapor in the flue gas.

  18. Analysis of a waste-heat boiler by CFD simulation

    Energy Technology Data Exchange (ETDEWEB)

    Yang, Yongziang; Jokilaakso, A. [Helsinki Univ. of Technology, Otaniemi (Finland)

    1996-12-31

    Waste-heat boilers play important roles in the continuous operation of a smelter and in the conservation of energy. However, the fluid flow and heat transfer behaviour has not been well studied, concerning the boiler performance and design. This presentation describes simulated gas flow and heat transfer of a waste-heat boiler in the Outokumpu copper flash smelting process. The governing transport equations for the conservation of mass, momentum and enthalpy were solved with a commercial CFD-code PHOENICS. The standard k-{epsilon} turbulence model and a composite-flux radiation model were used in the computations. The computational results show that the flow is strongly recirculating and distinctly three-dimensional in most part of the boiler, particularly in the radiation section. The predicted flow pattern and temperature distribution were in a good agreement with laboratory models and industrial measurements. The results provide detailed information of flow pattern, the temperature distribution and gas cooling efficiency. The CFD proved to be a useful tool in analysing the boiler operation. (author)

  19. Boiler-turbine life extension

    Energy Technology Data Exchange (ETDEWEB)

    Natzkov, S. [TOTEMA, Ltd., Sofia (Bulgaria); Nikolov, M. [CERB, Sofia (Bulgaria)

    1995-12-01

    The design life of the main power equipment-boilers and turbines is about 105 working hours. The possibilities for life extension are after normatively regulated control tests. The diagnostics and methodology for Boilers and Turbines Elements Remaining Life Assessment using up to date computer programs, destructive and nondestructive control of metal of key elements of units equipment, metal creep and low cycle fatigue calculations. As well as data for most common damages and some technical decisions for elements life extension are presented.

  20. Demonstration of coal reburning for cyclone boiler NO{sub x} control. Appendix, Book 1

    Energy Technology Data Exchange (ETDEWEB)

    1994-06-01

    Based on the industry need for a pilot-scale cyclone boiler simulator, Babcock Wilcox (B&W) designed, fabricated, and installed such a facility at its Alliance Research Center (ARC) in 1985. The project involved conversion of an existing pulverized coal-fired facility to be cyclone-firing capable. Additionally, convective section tube banks were installed in the upper furnace in order to simulate a typical boiler convection pass. The small boiler simulator (SBS) is designed to simulate most fireside aspects of full-size utility boilers such as combustion and flue gas emissions characteristics, fireside deposition, etc. Prior to the design of the pilot-scale cyclone boiler simulator, the various cyclone boiler types were reviewed in order to identify the inherent cyclone boiler design characteristics which are applicable to the majority of these boilers. The cyclone boiler characteristics that were reviewed include NO{sub x} emissions, furnace exit gas temperature (FEGT) carbon loss, and total furnace residence time. Previous pilot-scale cyclone-fired furnace experience identified the following concerns: (1) Operability of a small cyclone furnace (e.g., continuous slag tapping capability). (2) The optimum cyclone(s) configuration for the pilot-scale unit. (3) Compatibility of NO{sub x} levels, carbon burnout, cyclone ash carryover to the convection pass, cyclone temperature, furnace residence time, and FEGT.

  1. Exergy Analysis of Boiler In cogeneration Thermal Power Plant

    Directory of Open Access Journals (Sweden)

    Sarang j gulhane

    2013-10-01

    Full Text Available – Effective energy utilization and its management for minimizing irreversibility has made human to look for efficient energy consumption & conversion. Based on several research activity and local power plant experience some key observation has made and is presented in this paper The aim of this paper is to be find out amount and source of irreversibilities gererated in boiler of 35 TPH boiler in 6 MW captive power plant so that any process in the system that having largest energy destruction can be identified that help designer to re design the system components

  2. On-Line Life Monitoring Technique for Tube Bundles of Boiler High-Temperature Heating Surface

    Institute of Scientific and Technical Information of China (English)

    Yang Dong; Wang Zhongyuan

    2005-01-01

    High-temperature heating surface such as superheater and reheater of large-sized utility boiler all experiences a relatively severe working conditions. The failure of boiler tubes will directly impact the safe and economic operation of boiler. An on-line life monitoring model of high-temperature heating surface was set up according to the well-known L-M formula of the creep damages. The tube wall metal temperature and working stress was measured by on-line monitoring, and with this model, the real-time calculation of the life expenditure of the heating surface tube bundles were realized. Based on the technique the on-line life monitoring and management system of high-temperature heating surface was developed for a 300 MW utility boiler. An effective device was thus suggested for the implementation of the safe operation and the condition-based maintenance of utility boilers.

  3. Concept for in-service inspections and operational monitoring of components belonging to Swiss safety categories 1 to 4

    International Nuclear Information System (INIS)

    The present paper shows a concept for in-service inspections and operational monitoring of components belonging to safety categories 1 to 4. Furthermore, requirements on testing methods and in-service inspections of engineered safeguards against excess pressure are discussed. (RW)

  4. Numerical investigation of heat transfer characteristics in utility boilers of oxy-coal combustion

    International Nuclear Information System (INIS)

    Highlights: • Air-coal and oxy-coal combustion in an industrial scale PF boiler were simulated in ANSYS FLUENT. • The O2 concentration of 33 vol% in the oxy-coal combustion case matches the air-coal combustion case most closely. • The moisture in the flue gas has little impact on flame temperature, but positive impact on surface incident radiation. - Abstract: Oxy-coal combustion has different flue gas composition from the conventional air-coal combustion. The different composition further results in different properties, such as the absorption coefficient, emissivity, and density, which can directly affect the heat transfer in both radiation and convection zones of utility boilers. This paper numerically studied a utility boiler of oxy-coal combustion and compares with air-coal combustion in terms of flame profile and heat transferred through boiler side walls in order to understand the effects of different operating conditions on oxy-coal boiler retrofitting and design. Based on the results, it was found that around 33 vol% of effective O2 concentration ([O2]effective) the highest flame temperature and total heat transferred through boiler side walls in the oxy-coal combustion case match to those in the air-coal combustion case most; therefore, the 33 vol% of [O2]effective could result in the minimal change for the oxy-coal combustion retrofitting of the existing boiler. In addition, the increase of the moisture content in the flue gas has little impact on the flame temperature, but results in a higher surface incident radiation on boiler side walls. The area of heat exchangers in the boiler was also investigated regarding retrofitting. If boiler operates under a higher [O2]effective, to rebalance the load of each heat exchanger in the boiler, the feed water temperature after economizer can be reduced or part of superheating surfaces can be moved into the radiation zone to replace part of the evaporators

  5. Channel and active component abstractions for WSN programming - a language model with operating system support

    OpenAIRE

    P. Harvey; Dearle, A.; Lewis, J.; Sventek, J.

    2012-01-01

    To support the programming of Wireless Sensor Networks, a number of unconventional programming models have evolved, in particular the event-based model. These models are non-intuitive to programmers due to the introduction of unnecessary, non-intrinsic complexity. Component-based languages like Insense can eliminate much of this unnecessary complexity via the use of active components and synchronous channels. However, simply layering an Insense implementation over an existing event-based syst...

  6. Statistical Average of Spin Operators for Calculation of Three-Component Magnetization

    Institute of Scientific and Technical Information of China (English)

    WANG Huai-Yu; ZHOU Bin; CHEN Nan-Xian

    2005-01-01

    When one wants to calculate all the three components of magnetization of Heisenberg model under random phase approximation, at least one of the components should be the solution of an ordinary differential equation. In this paper such an equation is established. It is argued that the general expressions of magnetization for any spin quantum number S suggested before are the solution of the ordinary differential equation.

  7. GL Studio Components Operating Methods in MFC Environment%MFC环境下GL Studio组件交互方法

    Institute of Scientific and Technical Information of China (English)

    田冬; 高凤岐; 夏明飞

    2012-01-01

    针对MFC环境下GL Studio组件交互困难的问题,从GL Studio使用环境和开发基本流程入手,提出了一种MFC环境下GL Studio组件绘制和交互方法,阐述了虚拟组件操作和MFC环境下GL Studio API的对应关系,并给出了连续旋钮人机交互的具体算法.%With regard to the interacting problems of GL Studio Components Operating in MFC Environment, a method for the rendering and interacting GL Studio components is put forward. GL Studio development environment is introduced,and the relation between virtual components and GL Studio API is presented. Then,a general algorithm of continuous knob operation is realized in detail.

  8. The Handling System of Product and Existence of Waste Components in Fishing Operation of Tuna in Bitung, North Sulawesi

    Directory of Open Access Journals (Sweden)

    Mustaruddin Mustaruddin

    2016-04-01

    Full Text Available Handling in fishing vessel is urgent to maintaining the quality of tuna products, while the existenceof waste components can bother the performance of fishing operations. The aims of this research are toevaluate the handling system of tuna products in fishing vessel and to analyze the influences of fishingoperation to the existence of waste components. This research methods are no control chart and regressionmodel approach. Research result shows that the handling system in the fishing operation of tuna in Bitungis not optimum. But the quality of tuna products which landed is still in controlled as shown by amountof rejecting products in UCL-LCL range (0 – 3,63 reject products/processing. The influence of amount oftuna caught per setting (X to existence of bait waste (Y formulated with model Y = - 1,176X+37.794, theinfluence of amount of tuna products (X to the existence of ices remained Y formulated with model Y =- 0,002X + 62,226, and also the influences of fishing operation which deputized by the amount of ABK (X1and number of operating days (X2 to the existence of freshwater remained (Y formulated with model Y= 50,000X1-23,704X2+288,889. The significant impacts are only the influence of amount of tuna productsin existence of ices remained (sigh = 0,036 and number of operating days of the existence of freshwaterremained (sigh = 0,037.Keywords: Bitung, waste components, handling system, tuna

  9. COAL-FIRED UTILITY BOILERS: SOLVING ASH DEPOSITION PROBLEMS; TOPICAL

    International Nuclear Information System (INIS)

    The accumulation of slagging and fouling ash deposits in utility boilers has been a source of aggravation for coal-fired boiler operators for over a century. Many new developments in analytical, modeling, and combustion testing methods in the past 20 years have made it possible to identify root causes of ash deposition. A concise and comprehensive guidelines document has been assembled for solving ash deposition as related to coal-fired utility boilers. While this report accurately captures the current state of knowledge in ash deposition, note that substantial research and development is under way to more completely understand and mitigate slagging and fouling. Thus, while comprehensive, this document carries the title ''interim,'' with the idea that future work will provide additional insight. Primary target audiences include utility operators and engineers who face plant inefficiencies and significant operational and maintenance costs that are associated with ash deposition problems. Pulverized and cyclone-fired coal boilers are addressed specifically, although many of the diagnostics and solutions apply to other boiler types. Logic diagrams, ash deposit types, and boiler symptoms of ash deposition are used to aid the user in identifying an ash deposition problem, diagnosing and verifying root causes, determining remedial measures to alleviate or eliminate the problem, and then monitoring the situation to verify that the problem has been solved. In addition to a step-by-step method for identifying and remediating ash deposition problems, this guideline document (Appendix A) provides descriptions of analytical techniques for diagnostic testing and gives extensive fundamental and practical literature references and addresses of organizations that can provide help in alleviating ash deposition problems

  10. Study of Microstructure Degradation of Boiler Tubes Due To Creep for Remaining Life Analysis

    Directory of Open Access Journals (Sweden)

    Kavita Sankhala

    2014-07-01

    Full Text Available In the current scenario of power shortage in India, the main objective is to ensure availability of power plant and increasing its reliability. During assessment ,testing and inspection a simple question has to be asked again and again‖ How long the particular power plants can be operated safely and cost-effectively with satisfying increased requirements and operational availability with reduced pollutant emissions, even after their designed life. So to answer this important question regarding the operational capability of the existing plant the remaining life analysis (RLA has to be done. The condition of the plant equipments can be assessed only by way of a RLA methodology. On the basis of RLA proper decision can be made about the plants safety and availability. There are many methods to carry out the RLA of the critical components out of which ―microstructure study‖ is a method. In this paper we have tried to outline the RLA procedures and review the various damage mechanisms based on microstructure study. It is also presents the microstructure changes and properties of 106720 service hour exposed boiler tube in a 120 MW boiler of a thermal power plant.

  11. Core operational Sentinel-3 marine data product services as part of the Copernicus Space Component

    Science.gov (United States)

    Bonekamp, Hans; Montagner, Francois; Santacesaria, Vincenzo; Nogueira Loddo, Carolina; Wannop, Sally; Tomazic, Igor; O'Carroll, Anne; Kwiatkowska, Ewa; Scharroo, Remko; Wilson, Hilary

    2016-06-01

    This paper describes the marine data available from the Marine Centre, part of the Sentinel-3 Payload Data Ground Segment, located at the European Organisation for the Exploitation of Meteorological Satellites (EUMETSAT). The Marine Centre together with the existing EUMETSAT facilities provides a centralised operational service for operational oceanography. These descriptions of the marine data are produced with a focus on a user service perspective. They include the scientific and operational feedback mechanisms on the performance of the services as well as practical information and user support mechanisms.

  12. CFD Studies on Multi Lead Rifled [MLR] Boiler Tubes

    Directory of Open Access Journals (Sweden)

    Dr T C Mohankumar

    2013-09-01

    Full Text Available This paper reports the merits of multi lead rifled [MLR] tubes in vertical water tube boiler using CFD tool. Heat transfer enhancement of MLR tubes was mainly taken in to consideration. Performance of multi lead rifled tube was studied by varying its influencing geometrical parameter like number of rifling, height of rifling, length of pitch of rifling for a particular length. The heat transfer analysis was done at operating conditions of an actual coal fired water tube boiler situated at Apollo Tyres LTD, Chalakudy, India for saturated process steam production. The results showed that the heat transfer increased when compared with existing inner plane wall water tubes.

  13. An essay on the dimension and components of customisation in service operations management

    OpenAIRE

    Álvarez Gil, María José; Arias-Aranda, Daniel

    1998-01-01

    There is a scarcity of guidelines that trigger the adoption of Customisation, a concept frequently brought up in Service-related Operations management. This paper suggests a comprehensive framework of the Customisation process and its implications for Service Operations Management. We identify the two most outstanding approaches of Customisation, based upon the concepts of Customers'needings and Wishes. Main differences between them and their respective effects on the design of the Service Op...

  14. Heat flux distribution on circulating fluidized bed boiler water wall

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    The future of circulating fluidized bed (CFB)combustion technology is in raising the steam parameters to supercritical levels.Understanding the heat flux distribution on the water wall is one of the most important issues in the design and operation of supercritical pressure CFB boilers.In the present paper,the finite element analysis (FEA) method is adopted to predict the heat transfer coefficient as well as the heat flux of the membrane wall and the results are validated by direct measurement of the temperature around the tube.Studies on the horizontal heat flux distribution were conducted in three CFB boilers with different furnace size,tube dimension and water temperature.The results are useful in supercritical pressure CFB boiler design.

  15. New controls spark boiler efficiency

    Energy Technology Data Exchange (ETDEWEB)

    Engels, T. (Monsanto, University Park, IL (United States))

    1993-09-01

    Monsanto's NutraSweet plant in University Park, IL, produces aspartame, the patented NutraSweet artificial sweetener product. Until recently, boiler control was managed by a '60s-era Fireye jackshaft system in which air and natural gas were mechanically linked with an offset to compensate for oxygen trim. The interlocking devices on the Fireye system were becoming obsolete, and the boiler needed a new front end retrofitted for low emissions. In order to improve boiler control efficiency, we decided to modernize and automate the entire boiler control system. We replaced the original jackshaft system, and installed a Gordon-Piet burner system, including gas valves, air dampers, blowers, and burner. The upgrade challenges included developing a control strategy and selecting and implementing a process control system. Since our plant has standardized on the PROVOX process management information system from Fisher Controls (now Fisher-Rosemount Systems) to support most of our process, it was a natural and logical choice for boiler controls as well. 2 figs.

  16. Primary energy consumption of the dwelling with solar hot water system and biomass boiler

    International Nuclear Information System (INIS)

    Highlights: • Methodology for determing delivered and primary energy is developed. • Conventional and solar hot water system are analyzed. • Influence of system components, heat losses and energy consumption is explored. • Savings when using solar system in delivered energy is 30% and in primary 75%. • Dwelling with higher QH,nd has 60% shorter payback period. - Abstract: This paper presents a new methodology, based on the energy performance of buildings Directive related European norms. It is developed to overcome ambiguities and incompleteness of these standards in determining the delivered and primary energy. The available procedures from the present “Algorithm for determining the energy demands and efficiency of technical systems in buildings”, normally used for energy performance certification of buildings, also allow detailed analyzes of the influence of particular system components on the overall system energy efficiency. The calculation example is given for a Croatian reference dwelling, equipped with a solar hot water system, backed up with a biomass boiler for space heating and domestic hot water purposes as a part of the dwelling energy performance certification. Calculations were performed for two cases corresponding to different levels of the dwelling thermal insulation with an appropriate heating system capacity, in order to investigate the influence of the building heat losses on the system design and energy consumption. The results are compared against those obtained for the conventional system with a gas boiler in terms of the primary energy consumption as well as of investment and operating costs. These results indicate great reduction in both delivered and primary energy consumption when a solar system with biomass boiler is used instead of the conventional one. Higher savings are obtained in the case of the dwelling with higher energy need for space heating. Such dwellings also have a shorter payback period than the ones with

  17. Life Management Technique of Thermal Fatigue for SMST Boiler Tube at Different Heating Zone Using Smithy Furnace

    OpenAIRE

    Shekhar Pal; Pradeep Suman

    2014-01-01

    This paper highlights on the evaluation of thermal fatigue failure for SMST (Salzgitter Mannesmann strain less boiler tube) DMV 304 HCu boiler tube using life management technique by using of smithy furnace. Boiler tubes are highly affected by operating conditions like, high temperature and high pressure. So it needs periodic checking for the purpose of safety and health assessment of the plant. So using this technique we can identify the degradation of tubes at microstructure...

  18. Evaluation of iron aluminide weld overlays for erosion - corrosion resistant boiler tube coatings in low NO{sub x} boilers

    Energy Technology Data Exchange (ETDEWEB)

    DuPont, J.N.; Banovic, S.W.; Marder, A.R. [Lehigh Univ., Bethlehem, PA (United States)

    1996-08-01

    Low NOx burners are being installed in many fossil fired power plants in order to comply with new Clean Air Regulations. Due to the operating characteristics of these burners, boiler tube sulfidation corrosion is often enhanced and premature tube failures can occur. Failures due to oxidation and solid particle erosion are also a concern. A program was initiated in early 1996 to evaluate the use of iron aluminide weld overlays for erosion/corrosion protection of boiler tubes in Low NOx boilers. Composite iron/aluminum wires will be used with the Gas Metal Arc Welding (GMAW) process to prepare overlays on boiler tubes steels with aluminum contents from 8 to 16wt%. The weldability of the composite wires will be evaluated as a function of chemical composition and welding parameters. The effect of overlay composition on corrosion (oxidation and sulfidation) and solid particle erosion will also be evaluated. The laboratory studies will be complemented by field exposures of both iron aluminide weld overlays and co-extruded tubing under actual boiler conditions.

  19. Boiler Tube Corrosion Characterization with a Scanning Thermal Line

    Science.gov (United States)

    Cramer, K. Elliott; Jacobstein, Ronald; Reilly, Thomas

    2001-01-01

    Wall thinning due to corrosion in utility boiler water wall tubing is a significant operational concern for boiler operators. Historically, conventional ultrasonics has been used for inspection of these tubes. Unfortunately, ultrasonic inspection is very manpower intense and slow. Therefore, thickness measurements are typically taken over a relatively small percentage of the total boiler wall and statistical analysis is used to determine the overall condition of the boiler tubing. Other inspection techniques, such as electromagnetic acoustic transducer (EMAT), have recently been evaluated, however they provide only a qualitative evaluation - identifying areas or spots where corrosion has significantly reduced the wall thickness. NASA Langley Research Center, in cooperation with ThermTech Services, has developed a thermal NDE technique designed to quantitatively measure the wall thickness and thus determine the amount of material thinning present in steel boiler tubing. The technique involves the movement of a thermal line source across the outer surface of the tubing followed by an infrared imager at a fixed distance behind the line source. Quantitative images of the material loss due to corrosion are reconstructed from measurements of the induced surface temperature variations. This paper will present a discussion of the development of the thermal imaging system as well as the techniques used to reconstruct images of flaws. The application of the thermal line source coupled with the analysis technique represents a significant improvement in the inspection speed and accuracy for large structures such as boiler water walls. A theoretical basis for the technique will be presented to establish the quantitative nature of the technique. Further, a dynamic calibration system will be presented for the technique that allows the extraction of thickness information from the temperature data. Additionally, the results of the application of this technology to actual water wall

  20. An experimental assessment of computational fluid dynamics predictive accuracy for electronic component operational temperature

    OpenAIRE

    Eveloy, Valérie C.

    2003-01-01

    Ever-rising Integrated Circuit (IC) power dissipation, combined with reducing product development cycles times, have placed increasing reliance on the use of Computational Fluid Dynamics (CFD) software for the thermal analysis of electronic equipment. In this study, predictive accuracy is assessed for board-mounted electronic component heat transfer using both a CFD code dedicated to the thermal analysis of electronics, Flotherm, and a general-purpose CFD code, Fluent. Using Flotherm, tur...

  1. Influence of constricted air distribution on NOx emissions in pulverized coal combustion boiler

    Institute of Scientific and Technical Information of China (English)

    WEI Feng(魏风); ZHANG Jun-ying(张军营); TANG Bi-guang(唐必光); ZHENG Chu-guang(郑楚光)

    2003-01-01

    This paper reports a field testing of full scale PCC (Pulverized Coal Combustion) boiler study into the influence of constricted air distribution on NOx emissions at unit 3 (125 MW power units, 420 t/h boiler) of Guixi power station, Jiangxi and puts forward the methods to decrease NOx emissions and the principle of boiler operation and regulation through analyzing NOx emissions state under real running condition. Based on boiler constricted air distribution, the experiment mainly tested the influence of primary air, excessive air, boiler load and milling sets (tertiary air) on NOx emissions and found its influence characteristics. A degraded bituminous coal is simply adopted to avoid the test results from other factors.

  2. Formation of corrosion products protecting surfaces of the boiler proper tubes from the combustion chamber

    Directory of Open Access Journals (Sweden)

    M. Pietrzyk

    2007-04-01

    Full Text Available Purpose: The aim of this paper is to determine how the oxidation product layer of the steel applied for the radiant tubes should increase if we are going to obtain the lowest possible corrosion losses.Design/methodology/approach: Boiler tubes, made of 13CrMo4-5 steel were subjected to tests. In the boiler BP-1150, the tubes ø 30 x 5 mm are joined by fins and form a membrane shield. According to the maps of tube wall thickness, in the zone of the highest heat load, sectors of the shield were sampled in the places where the tube wall thickness was equal or greater than 4.3 mm, i.e. the minimum calculation thickness, according to the specifications given by the boiler manufacturer. It means that the corrosive loss could be determined as small, in spite of a long operation time (more than 60,000 hours.Findings: The authors have determined structure and chemical and phase compositions of products and deposits forming in the radiant tubes in the regions of low corrosive losses after long-lasting operation (up to 60,000 hours. Then, they discussed a mechanism of formation of a compact layer protecting a steel surface against excessive oxidation under combustion gases.Practical implications: The layer on the tubes with small losses of wall thickness are characterized by the following properties: good compactness, very good adhesion to the metallic base, low amount of sulfur, especially in magnetite, no aggressive components at the phase boundary product – steel, small development of the phase boundary product-steel. Owing to those properties, even presence of sulfur in the products do not reduce their passivation qualities.Originality/value: Determination of the oxidation product layer of the steel applied for the radiant tubes.

  3. MODELLING, SIMULATING AND OPTIMIZING BOILERS

    DEFF Research Database (Denmark)

    Sørensen, K.; Condra, T.; Houbak, Niels

    2003-01-01

    model of the boiler has been developed and simulations carried out by means of the Matlab integration routines. The model is prepared as a dynamic model consisting of both ordinary differential equations and algebraic equations, together formulated as a Differential-Algebraic-Equation system. Being able...... to the internal pressure the consequence of the increased volume (i.e. water-/steam space) is an increased wall thickness in the pressure part of the boiler. The stresses introduced in the boiler pressure part as a result of the temperature gradients are proportional to the square of the wall thickness......, and the total stress level (i.e. stresses introduced due to internal pressure plus stresses introduced due to temperature gradients) must always be kept below the allowable stress level. In this way, the increased water-/steam space that should allow for better dynamic performance, in the end causes limited...

  4. Safety conditions of steam boilers in companies associated with a professional risk administration company in Antioquia, 2009

    Directory of Open Access Journals (Sweden)

    Diego L. Sepúlveda M

    2011-07-01

    Full Text Available Objective: to determine the safety conditions of steam boilers in companies associated with a professional risk administra-tion company in Antioquia, Colombia. To this end, their op-eration conditions shall be characterized, the associated risks identified, and their safety level assessed. Methodology:. a descriptive crosssectional study was carried out in twenty companies whose production processes involve boilers. A survey on the conditions for operation was applied on both the maintenance managers and the boilers’ operators in each company. A hazard risk assessment matrix was made as in-structed in the GTC-45 Colombian technical guide, and an assessment instrument was applied to determine the safety level for each boiler. Results: 70% of the assessed boilers obtained a low score (less than 65 points according to the scale, which has been validated by experts; the remaining boilers obtained an acceptable score (66 to 81 points. It was also found that 85% of the boilers had no operating instructions, and 60% of them did not have any kind of alarm. Conclusions: the stud-ied boilers had poor security conditions, mainly related to the absence of operation protocols, boiler operator training, and poor supervision by competent authorities

  5. Operation experience at the Neuherberg Research Reactor (FRN) with several modifications of reactor components

    International Nuclear Information System (INIS)

    Since the first full power operation in September 1972 up till now (Dec. 1973) the TRIGA Mark III reactor FRN has run more than 500 MWh in steady state operation and has been pulsed for 265 times. During startup experiments, neutron- and gamma-flux mapping has been performed with special technical devices in the core and in several irradiation positions, mainly in the thermal column and in the exposure room. Furthermore reactivity values of each fuel element have been measured at full power of 1 MW, thus enabling a more accurate burnup calculation. Troubles with the rotary specimen rack occurred at power rates above 280 kW; here, the lazy susan stuck, caused by thermal stress. Thus it will be replaced by a hydraulic-operated type, which has been developed at the TRIGA reactor Heidelberg. In order to increase irradiation capacity, a new core configuration has been set up a few months ago, replacing several fuel-reflector-elements by irradiation tubes within the grid-plate positions E-22, G-2, G-17 and G-36. Four additional fuel elements had to be inserted to compensate for the resulting reactivity losses. The original plan of regaining sufficient excess-reactivity by inserting a fuel element in grid-plate position A-l failed because of local boiling in the center of the core by 1 MW-operation. Experiments at the reactor started with the begin of routine-operation in September 1973. Up till now, a total of 450 neutron- and gamma- irradiations have been performed, mainly for neutron-activations. (author)

  6. Characterization of cooling systems based on heat pipe principle to control operation temperature of high-tech electronic components

    OpenAIRE

    Dobre, Tănase; Stoica, Anicuţa; Iavorschi, Gustav; Pârvulescu, Oana Cristina

    2010-01-01

    Abstract The use of cooling systems based on heat pipe principle to control operation temperature of electronic components is very efficient. They have an excellent miniaturizing capacity and this fact creates adaptability for more practical situations. Starting from the observation that these cooling systems are not precisely characterized from the thermal efficiency point of view, the present paper proposes a methodology of data acquisition for their thermal characterization. An ...

  7. 29 CFR 1915.162 - Ship's boilers.

    Science.gov (United States)

    2010-07-01

    ... Ship's boilers. (a) Before work is performed in the fire, steam, or water spaces of a boiler where employees may be subject to injury from the direct escape of a high temperature medium such as steam, or... 29 Labor 7 2010-07-01 2010-07-01 false Ship's boilers. 1915.162 Section 1915.162 Labor...

  8. Three dimensional computer simulation for NO{sub x} emission in Oestrand recovery boiler

    Energy Technology Data Exchange (ETDEWEB)

    Tao Lixin [Royal Inst. of Tech., Stockholm (Sweden). Dept. of Metallurgy

    2000-05-01

    This report presents the results achieved in a research project (no. 663021) financed by NUTEK and AAFORSK. The objective of this project is to develop and validate a proper NO{sub x} model for black liquor recovery boilers. The project has been carried out through a close co-operation between the division of Heat and Furnace Technology at KTH, the combustion chemistry research group at Aabo Akademi University in Finland and AaF Energikonsult Stockholm AB. As a result from this project, a NO{sub x} model is developed as a new component in the general framework of the recovery boiler model: STAR-RBM. STAR-RBM is a fundamental three-dimensional computer model for the simulation of the flow, heat transfer, combustion and NO{sub x} emission in a black liquor recovery boiler. It is constructed around a general-purpose Computational Fluid Dynamics (CFD) package: STAR-CD. In this report, a three-dimensional numerical simulation for NO{sub x} emission in Oestrand recovery boiler is described and discussed. The NO{sub x} model developed in this project considers the NO formation from fuel-NO and thermal-NO mechanisms. The fuel-NO mechanism is proposed by Aabo Akademi University. It is assumed that the fuel nitrogen in black liquor is released via either devolatilization or char combustion. It has been found by laboratory studies that approximately 70% of the fuel nitrogen is released during devolatilization, mainly as NH{sub 3} and N{sub 2}. The overall gas phase reactions for fuel-NO chemistry is based on that of Mitchell and Tarbell. It has been found in this work that the kinetic rates of the fuel-NO reactions are generally higher than the rate of turbulence mixing. Thus, the eddy dissipation concept proposed by Magnussen and Hjertager is applied to calculate the rate of fuel-NO formation. The thermal-NO mechanism is based on an extended Zeldovich mechanism. Invoking a steady-state approximation for N-atom and assuming that the O-atom concentration may be calculated from

  9. Results of scoping tests for open-cycle OTEC (ocean thermal energy conversion) components operating with seawater

    Energy Technology Data Exchange (ETDEWEB)

    Zangrando, F; Bharathan, D; Green, H J; Link, H F; Parsons, B K; Parsons, J M; Pesaran, A A [Solar Energy Research Inst., Golden, CO (USA); Panchal, C B [Argonne National Lab., IL (USA)

    1990-09-01

    This report presents comprehensive documentation of the experimental research conducted on open-cycle ocean thermal energy conversion (OC-OTEC) components operating with seawater as a working fluid. The results of this research are presented in the context of previous analysis and fresh-water testing; they provide a basis for understanding and predicting with confidence the performance of all components of an OC-OTEC system except the turbine. Seawater tests have confirmed the results that were obtained in fresh-water tests and predicted by the analytical models of the components. A sound technical basis has been established for the design of larger systems in which net power will be produced for the first time from OC-OTEC technology. Design and operation of a complete OC-OTEC system that produces power will provide sufficient confidence to warrant complete transfer of OC-OTEC technology to the private sector. Each components performance is described in a separate chapter written by the principal investigator responsible for technical aspects of the specific tests. Chapters have been indexed separately for inclusion on the data base.

  10. Multi-objective Optimization of Coal-fired Boiler Combustion Based on NSGA-II

    Directory of Open Access Journals (Sweden)

    Tingfang Yu

    2013-06-01

    Full Text Available NOx emission characteristics and overall heat loss model for a 300MW coal-fired boiler were established by Back Propagation (BP neural network, by which the the functional relationship between outputs (NOx emissions & overall heat loss of the boiler and inputs (operational parameters of the boiler of a coal-fired boiler can be predicted. A number of field test data from a full-scale operating 300MWe boiler were used to train and verify the BP model. The NOx emissions & heat loss predicted by the BP neural network model showed good agreement with the measured. Then, BP model and the non-dominated sorting genetic algorithm II (NSGA-II were combined to gain the optimal operating parameters which lead to lower NOx emissions and overall heat loss boiler. The optimization results showed that hybrid algorithm by combining BP neural network with NSGA-II can be a good tool to solve the problem of multi-objective optimization of a coal-fired combustion, which can reduce NOx emissions and overall heat loss effectively for the coal-fired boiler.

  11. Public Health Emergency Operations Center - A critical component of mass gatherings management infrastructure.

    Science.gov (United States)

    Elachola, Habidah; Al-Tawfiq, Jaffar A; Turkestani, Abdulhafiz; Memish, Ziad A

    2016-01-01

    Mass gatherings (MG) are characterized by the influx of large numbers of people with the need to have infrastructural changes to support these gatherings. Thus, Public Health Emergency Operations Center (PHEOC) is critical management infrastructure for both the delivery of public health functions and for mounting adequate response during emergencies. The recognition of the importance of PHEOC at the leadership and political level is foundational for the success of any public health intervention during MG. The ability of the PHEOC to effectively function depends on appropriate design and infrastructure, staffing and command structure, and plans and procedures developed prior to the event. Multi-ministerial or jurisdictional coordination will be required and PHEOC should be positioned with such authorities. This paper outlines the essential concepts, elements, design, and operational aspects of PHEOC during MG. PMID:27580322

  12. Back-propagation operation for analog neural network hardware with synapse components having hysteresis characteristics.

    Directory of Open Access Journals (Sweden)

    Michihito Ueda

    Full Text Available To realize an analog artificial neural network hardware, the circuit element for synapse function is important because the number of synapse elements is much larger than that of neuron elements. One of the candidates for this synapse element is a ferroelectric memristor. This device functions as a voltage controllable variable resistor, which can be applied to a synapse weight. However, its conductance shows hysteresis characteristics and dispersion to the input voltage. Therefore, the conductance values vary according to the history of the height and the width of the applied pulse voltage. Due to the difficulty of controlling the accurate conductance, it is not easy to apply the back-propagation learning algorithm to the neural network hardware having memristor synapses. To solve this problem, we proposed and simulated a learning operation procedure as follows. Employing a weight perturbation technique, we derived the error change. When the error reduced, the next pulse voltage was updated according to the back-propagation learning algorithm. If the error increased the amplitude of the next voltage pulse was set in such way as to cause similar memristor conductance but in the opposite voltage scanning direction. By this operation, we could eliminate the hysteresis and confirmed that the simulation of the learning operation converged. We also adopted conductance dispersion numerically in the simulation. We examined the probability that the error decreased to a designated value within a predetermined loop number. The ferroelectric has the characteristics that the magnitude of polarization does not become smaller when voltages having the same polarity are applied. These characteristics greatly improved the probability even if the learning rate was small, if the magnitude of the dispersion is adequate. Because the dispersion of analog circuit elements is inevitable, this learning operation procedure is useful for analog neural network hardware.

  13. Aging assessment of reactor instrumentation and protection system components. Aging-related operating experiences

    Energy Technology Data Exchange (ETDEWEB)

    Gehl, A.C.; Hagen, E.W. [Oak Ridge National Lab., TN (United States)

    1992-07-01

    A study of the aging-related operating experiences throughout a five-year period (1984--1988) of six generic instrumentation modules (indicators, sensors, controllers, transmitters, annunciators, and recorders) was performed as a part of the Nuclear Plant Aging Research Program. The effects of aging from operational and environmental stressors were characterized from results depicted in Licensee Event Reports (LERs). The data are graphically displayed as frequency of events per plant year for operating plant ages from 1 to 28 years to determine aging-related failure trend patterns. Three main conclusions were drawn from this study: (1) Instrumentation and control (I&C) modules make a modest contribution to safety-significant events: 17% of LERs issued during 1984--1988 dealt with malfunctions of the six I&C modules studied, and 28% of the LERs dealing with these I&C module malfunctions were aging related (other studies show a range 25--50%); (2) Of the six modules studied, indicators, sensors, and controllers account for the bulk (83%) of aging-related failures; and (3) Infant mortality appears to be the dominant aging-related failure mode for most I&C module categories (with the exception of annunciators and recorders, which appear to fail randomly).

  14. Design, manufacture and initial operation of the beryllium components of the JET ITER-like wall

    CERN Document Server

    Riccardo, V; Matthews, G F; Nunes, I; Thompson, V; Villedieu, E; Contributors, JET EFDA

    2013-01-01

    The aim of the JET ITER-like Wall Project was to provide JET with the plasma facing material combination now selected for the DT phase of ITER (bulk beryllium main chamber limiters and a full tungsten divertor) and, in conjunction with the upgraded neutral beam heating system, to achieve ITER relevant conditions. The design of the bulk Be plasma facing components had to be compatible with increased heating power and pulse length, as well as to reuse the existing tile supports originally designed to cope with disruption loads from carbon based tiles and be installed by remote handling. Risk reduction measures (prototypes, jigs, etc) were implemented to maximize efficiency during the shutdown. However, a large number of clashes with existing components not fully captured by the configuration model occurred. Restarting the plasma on the ITER-like Wall proved much easier than for the carbon wall and no deconditioning by disruptions was observed. Disruptions have been more threatening than expected due to the redu...

  15. Stress and integrity analysis of steam superheater tubes of a high pressure boiler

    Energy Technology Data Exchange (ETDEWEB)

    Neves, Daniel Leite Cypriano; Seixas, Jansen Renato de Carvalho [PETROBRAS, Duque de Caxias, RJ (Brazil). Refinaria Duque de Caxias (REDUC). Mantencao Industrial]. E-mail: dcypriano@petrobras.com.br; Tinoco, Ediberto Bastos [PETROBRAS, Rio de Janeiro, RJ (Brazil). Centro de Pesquisas (CENPES). Engenharia de Equipamento Basico; Rocha, Adriana da Cunha; Abud, Ibrahim de Cerqueira [Instituto Nacional de Tecnologia (INT), Rio de Janeiro, RJ (Brazil). Lab. de Metalografia e de Dureza

    2004-03-01

    Sources that can lead to deterioration of steam superheater tubes of a high pressure boiler were studied by a stress analysis, focused on internal pressure and temperature experienced by the material at real operating conditions. Loss of flame control, internal deposits and unexpected peak charge are factors that generate loads above the design limit of tube materials, which can be subjected to strain, buckling, cracks and finally rupture in service. To evaluate integrity and dependability of these components, the microstructure of selected samples along the superheater was studied by optical microscopy. Associated with this analysis, dimensional inspection, nondestructive testing, hardness measurement and deposit examination were made to determine the resultant material condition after twenty three years of operation. (author)

  16. Stress and integrity analysis of steam superheater tubes of a high pressure boiler

    Directory of Open Access Journals (Sweden)

    Neves Daniel Leite Cypriano

    2004-01-01

    Full Text Available Sources that can lead to deterioration of steam superheater tubes of a high pressure boiler were studied by a stress analysis, focused on internal pressure and temperature experienced by the material at real operating conditions. Loss of flame control, internal deposits and unexpected peak charge are factors that generate loads above the design limit of tube materials, which can be subjected to strain, buckling, cracks and finally rupture in service. To evaluate integrity and dependability of these components, the microstructure of selected samples along the superheater was studied by optical microscopy. Associated with this analysis, dimensional inspection, nondestructive testing, hardness measurement and deposit examination were made to determine the resultant material condition after twenty three years of operation.

  17. Measurement and control systems for steam boilers; Regel- und Steuertechnik fuer Dampfkessel. Betriebsmanagement

    Energy Technology Data Exchange (ETDEWEB)

    Ernst, H. [Loos Deutschland GmbH, Loos International, Gunzenhausen (Germany)

    2002-09-01

    Loos International has been building its own switchgear for Loos boiler systems since the 1960s. An operating management system for Loos steam boilers, based on a self-contained automation unit, has also been developed. All boiler control functions are combined on a single SPC with one central operating unit. The use of controlled-speed feed pumps is new. Integrated pump protection functions for constant level control mean that there is no need for the usual constant control module with overflow recirculation. Other LBC functions are the desalination control and automatic blowdown systems. Additional measurement and control parameters can be added to be basic functions of a modern steam boiler. Unlike usual configurations, the basic LBC configuration offers substantially more steam boiler operating modes, operating data and measurands on a plain language display, facilitating rapid inspection and assessment of all operating contexts on site. A high level of planning and operating reliability is achieved. This measurement and control technology for steam boilers offers many advantages to planners, plant constructors and other clients. (orig.) [German] Das Unternehmen Loos International in Gunzenhausen bietet Heiz- und Dampfkessel, Kesselhauskomponenten, Feuerung und Steuerung aus einer Hand. Loos hat ein Betriebsmanagement mit integriertem Vorwarnsystem fuer Loos-Dampfkessel entwickelt, bei welchem Betriebsdaten und Messwerte des Dampfkessels im Klartextdisplay angezeigt werden koennen. Der Autor stellt das System und dessen Vorteile und Nutzen im folgenden Beitrag vor. (orig.)

  18. Telescope Bibliographies: an Essential Component of Archival Data Management and Operations

    CERN Document Server

    Accomazzi, Alberto; Erdmann, Christopher; Rots, Arnold

    2012-01-01

    Assessing the impact of astronomical facilities rests upon an evaluation of the scientific discoveries which their data have enabled. Telescope bibliographies, which link data products with the literature, provide a way to use bibliometrics as an impact measure for the underlying data. In this paper we argue that the creation and maintenance of telescope bibliographies should be considered an integral part of an observatory's operations. We review the existing tools, services, and workflows which support these curation activities, giving an estimate of the effort and expertise required to maintain an archive-based telescope bibliography.

  19. Multi-level and Multi-component Bitmap Encoding for Efficient Search Operations

    Directory of Open Access Journals (Sweden)

    Madhu BHAN, Department of Computer Applications

    2012-12-01

    Full Text Available The growing interest in data warehousing for decision makers is becoming more and more crucial to make faster and efficient decisions. On-line decision needs short response times. Many indexing techniques have been created to achieve this goal in read only environments. Indexing technique that has attracted attention in multidimensional databases is Bitmap Indexing. The paper discusses the various existing bitmap indexing techniques along with their performance characteristics. The paper proposes two new bitmap indexing techniques in the class of multi-level and multi-component encoding schemes and prove that the two techniques have better space–time performance than some of the existing techniques used for range queries. We provide an analytical model for comparing the performance of our proposed encoding schemes with that of the existing ones.

  20. The Handling System of Product and Existence of Waste Components in Fishing Operation of Tuna in Bitung, North Sulawesi

    Directory of Open Access Journals (Sweden)

    Mustaruddin

    2016-04-01

    Full Text Available Handling in fishing vessel is urgent to maintaining the quality of tuna products, while the existence of waste components can bother the performance of fishing operations. The aims of this research are to evaluate the handling system of tuna products in fishing vessel and to analyze the influences of fishing operation to the existence of waste components. This research methods are no control chart and regression model approach. Research result shows that the handling system in the fishing operation of tuna in Bitung is not optimum. But the quality of tuna products which landed is still in controlled as shown by amount of rejecting products in UCL-LCL range (0 – 3,63 reject products/processing. The influence of amount of tuna caught per setting (X to existence of bait waste (Y formulated with model Y = - 1,176X+37.794, the influence of amount of tuna products (X to the existence of ices remained Y formulated with model Y = - 0,002X + 62,226, and also the influences of fishing operation which deputized by the amount of ABK (X1 and number of operating days (X2 to the existence of freshwater remained (Y formulated with model Y = 50,000X1-23,704X2+288,889. The significant impacts are only the influence of amount of tuna products in existence of ices remained (sigh = 0,036 and number of operating days of the existence of freshwater remained (sigh = 0,037.

  1. Alkali Metal Rankine Cycle Boiler Technology Challenges and Some Potential Solutions for Space Nuclear Power and Propulsion Applications

    Science.gov (United States)

    Stone, James R.

    1994-01-01

    Alkali metal boilers are of interest for application to future space Rankine cycle power conversion systems. Significant progress on such boilers was accomplished in the 1960's and early 1970's, but development was not continued to operational systems since NASA's plans for future space missions were drastically curtailed in the early 1970's. In particular, piloted Mars missions were indefinitely deferred. With the announcement of the Space Exploration Initiative (SEI) in July 1989 by President Bush, interest was rekindled in challenging space missions and, consequently in space nuclear power and propulsion. Nuclear electric propulsion (NEP) and nuclear thermal propulsion (NTP) were proposed for interplanetary space vehicles, particularly for Mars missions. The potassium Rankine power conversion cycle became of interest to provide electric power for NEP vehicles and for 'dual-mode' NTP vehicles, where the same reactor could be used directly for propulsion and (with an additional coolant loop) for power. Although the boiler is not a major contributor to system mass, it is of critical importance because of its interaction with the rest of the power conversion system; it can cause problems for other components such as excess liquid droplets entering the turbine, thereby reducing its life, or more critically, it can drive instabilities-some severe enough to cause system failure. Funding for the SEI and its associated technology program from 1990 to 1993 was not sufficient to support significant new work on Rankine cycle boilers for space applications. In Fiscal Year 1994, funding for these challenging missions and technologies has again been curtailed, and planning for the future is very uncertain. The purpose of this paper is to review the technologies developed in the 1960's and 1970's in the light of the recent SEI applications. In this way, future Rankine cycle boiler programs may be conducted most efficiently. This report is aimed at evaluating alkali metal boiler

  2. Ventilation in medium-sized and large boiler houses; Ventilation i medelstora och stoerre pannhus

    Energy Technology Data Exchange (ETDEWEB)

    Grotherus, Dan [AaF Installation AB, Oerebro (Sweden); Larsson, Tord [Oerebro Univ. (Sweden). Dept. of Technology

    2005-04-01

    The purpose of this report is to exemplify and clarify the need for ventilation in medium-sized and large boiler houses. We will furthermore present some recommendations, guidelines and advice for the design and construction of a boiler house ventilation system to the plant owners and suppliers of equipment. Boiler house ventilation can be performed in different ways using mechanical or natural ventilation. The solution to be chosen depends on the following factors: Working environment requirements and a necessity to control temperature and pressure in the boiler house; The design of the boiler plant and house; The need for combustion air; The investment expenditure as well as operation and maintenance costs. Mechanical ventilation should be chosen if the aim is a controllable 'climate'. The mechanical ventilation can be either centrally situated or distributed with many aggregates in the boiler house. Centrally situated ventilation equipment will give a higher accessibility and lower maintenance costs than a distributed ventilation system. If the boiler house is designed with natural ventilation the air and flue gas fans will be the only ones installed. In this case temperature and pressure inside the boiler house will be difficult to control. The design factor for the ventilation plant in a boiler house is in most cases the demand to cool the air inside the boiler house to approximately 45 deg C. This is the highest temperature allowed by the Occupational Safety and Health Act in a work environment where the boiler operator is working alone. The air flow which is required for the combustion is normally less than the air flow needed to cool the air in the boiler house. The supply air which is cooling the air inside the boiler house should be supplied on several different levels to attain an efficient cooling. If the combustion air is taken from the heated indoor air the boiler house will work as a heat reclaimer. The difference between outdoor and indoor

  3. Apparatus, components and operating methods for circulating fluidized bed transport gasifiers and reactors

    Energy Technology Data Exchange (ETDEWEB)

    Vimalchand, Pannalal; Liu, Guohai; Peng, Wan Wang

    2015-02-24

    The improvements proposed in this invention provide a reliable apparatus and method to gasify low rank coals in a class of pressurized circulating fluidized bed reactors termed "transport gasifier." The embodiments overcome a number of operability and reliability problems with existing gasifiers. The systems and methods address issues related to distribution of gasification agent without the use of internals, management of heat release to avoid any agglomeration and clinker formation, specific design of bends to withstand the highly erosive environment due to high solid particles circulation rates, design of a standpipe cyclone to withstand high temperature gasification environment, compact design of seal-leg that can handle high mass solids flux, design of nozzles that eliminate plugging, uniform aeration of large diameter Standpipe, oxidant injection at the cyclone exits to effectively modulate gasifier exit temperature and reduction in overall height of the gasifier with a modified non-mechanical valve.

  4. Composite tube cracking in kraft recovery boilers: A state-of-the-art review

    Energy Technology Data Exchange (ETDEWEB)

    Singbeil, D.L.; Prescott, R. [Pulp and Paper Research Inst. of Canada, Vancouver, British Columbia (Canada); Keiser, J.R.; Swindeman, R.W. [Oak Ridge National Lab., TN (United States)

    1997-07-01

    Beginning in the mid-1960s, increasing energy costs in Finland and Sweden made energy recovery more critical to the cost-effective operation of a kraft pulp mill. Boiler designers responded to this need by raising the steam operating pressure, but almost immediately the wall tubes in these new boilers began to corrode rapidly. Test panels installed in the walls of the most severely corroding boiler identified austenitic stainless steel as sufficiently resistant to the new corrosive conditions, and discussions with Sandvik AB, a Swedish tube manufacturer, led to the suggestion that coextruded tubes be used for water wall service in kraft recovery boilers. Replacement of carbon steel by coextruded tubes has solved most of the corrosion problems experienced by carbon steel wall tubes, however, these tubes have not been problem-free. Beginning in early 1995, a multidisciplinary research program funded by the US Department of Energy was established to investigate the cause of cracking in coextruded tubes and to develop improved materials for use in water walls and floors of kraft recovery boilers. One portion of that program, a state-of-the-art review of public- and private-domain documents related to coextruded tube cracking in kraft recovery boilers is reported here. Sources of information that were consulted for this review include the following: tube manufacturers, boiler manufacturers, public-domain literature, companies operating kraft recovery boilers, consultants and failure analysis laboratories, and failure analyses conducted specifically for this project. Much of the information contained in this report involves cracking problems experienced in recovery boiler floors and those aspects of spout and air-port-opening cracking not readily attributable to thermal fatigue. 61 refs.

  5. Conversion of KVGM-100-150 boilers to cyclone-swirl burning of gas

    Science.gov (United States)

    Shtym, K. A.; Solov'eva, T. A.

    2015-03-01

    Heating sources of Vladivostok with boilers reconstructed in 2011 to gas burning is presented. The historical reference of the experience of boiler conversion to cyclone-swirl technology of burning of fuel oil and gas is given. Stages of the primary furnace and boiler upgrading are shown. Taking BKZ 75-16 and BKZ-120-100 boilers as examples, the principal differences of the swirl type of fuel burning from the burner type are demonstrated. Data of the KVGM-100-150 MTs boiler with cyclone-swirl burning of gas and fuel oil is represented. The mathematical model developed for the primary furnace with the 65 MW capacity gives detailed explanations to the features of mixing in the combustion chamber of the primary furnace, which substantiate conditions and places of the fuel injection. The practical result is supported by test data obtained on the operating equipment. To enhance the effectiveness of fuel consumption on six converted KVGM-100-150 MTs boilers, the convective section was restructured and the water circulation circuit was optimized. Comparative analysis of estimated and operating characteristics showed the efficiency increment. The application of cyclone-swirl technology made it possible to increase the effectiveness of the KVGM-100-150 boiler and improve its environmental indicators.

  6. Failure Analysis of 600 MW Supercritical Boiler Water Wall

    OpenAIRE

    Fu Huilin; Cai Zhengchun; Yan Xiaozhong; He Jinqiao; Zhou Yucai

    2013-01-01

    Boiler tube often causes abnormal boiler outage, bringing greater economic losses. This thesis mainly comes from the dynamics of boiler water, boiler furnace accident location of wall temperature distribution to explore the cause of the accident boiler. Calculation results show that the deformation will seriously reduce the boiler allowable maximum temperature difference between the screens. And the boiler is not over-temperature, low temperature difference between the screens, which have bur...

  7. Research, Development and Demonstration of Bio-Mass Boiler for Food Industry

    Energy Technology Data Exchange (ETDEWEB)

    Fisher, Steve [Burns & McDonnell, Inc., Kansas City, MO (United States); Knapp, David [Burns & McDonnell, Inc., Kansas City, MO (United States)

    2012-07-01

    Frito-Lay is working to reduce carbon emissions from their manufacturing plants. As part of this effort, they invested in a biomass-fired boiler at the Topeka, Kansas, plant. Frito-Lay partnered with Burns & McDonnell Engineering, Inc. and CPL Systems, Inc., to design and construct a steam producing boiler using carbon neutral fuels such as wood wastes (e.g. tree bark), shipping pallets, and used rubber vehicle tires. The U.S. Department of Energy (DOE) joined with Frito-Lay, Burns & McDonnell, and CPL to analyze the reductions in carbon dioxide (CO2) emissions that result from use of biomass-fired boilers in the food manufacturing environment. DOE support provided for the data collection and analysis, and reporting necessary to evaluate boiler efficiencies and reductions in CO2 emissions. The Frito-Lay biomass-fired boiler has resulted in significant reductions in CO2 emissions from the Topeka production facility. The use of natural gas has been reduced by 400 to 420 million standard cubic feet per year with corresponding reductions of 24,000 to 25,000 tons of CO2. The boiler does require auxiliary functions, however, that are unnecessary for a gas-fired boiler. These include heavy motors and fans for moving fuel and firing the boiler, trucks and equipment for delivering the fuel and moving at the boiler plant, and chippers for preparing the fuel prior to delivery. Each of these operations requires the combustion of fossil fuels or electricity and has associated CO2 emissions. Even after accounting for each of these auxiliary processes, however, the biomass-fired boiler results in net emission reductions of 22,500 to 23,500 tons of CO2 per year.

  8. Evaluation of the operational parameters for NBI-driven fusion in low-gain tokamaks with two-component plasma

    Science.gov (United States)

    Chirkov, A. Yu.

    2015-09-01

    Low gain (Q ~ 1) fusion plasma systems are of interest for concepts of fusion-fission hybrid reactors. Operational regimes of large modern tokamaks are close to Q  ≈  1. Therefore, they can be considered as prototypes of neutron sources for fusion-fission hybrids. Powerful neutral beam injection (NBI) can support the essential population of fast particles compared with the Maxwellial population. In such two-component plasma, fusion reaction rate is higher than for Maxwellian plasma. Increased reaction rate allows the development of relatively small-size and relatively inexpensive neutron sources. Possible operating regimes of the NBI-heated tokamak neutron source are discussed. In a relatively compact device, the predictions of physics of two-component fusion plasma have some volatility that causes taking into account variations of the operational parameters. Consequent parameter ranges are studied. The feasibility of regimes with Q  ≈  1 is shown for the relatively small and low-power system. The effect of NBI fraction in total heating power is analyzed.

  9. Operator product expansion beyond leading order for two-component fermions

    Science.gov (United States)

    Emmons, Samuel B.; Kang, Daekyoung; Platter, Lucas

    2016-10-01

    We consider a homogeneous, balanced gas of strongly interacting fermions in two spin states interacting through a large scattering length. Finite-range corrections are needed for a quantitative description of data which experiments and numerical simulations have provided. We use a perturbative field-theoretical framework and a tool called the operator product expansion (OPE), which together allow for the expression of finite-range corrections to the universal relations and momentum distribution. By using the OPE, we derive the 1 /k6 part of the momentum tail, which is related to the sum of the derivative of the energy with respect to the finite range and the averaged kinetic energy of opposite spin pairs. By comparing the 1 /k4 term and the 1 /k6 correction in the momentum distribution to provided quantum Monte Carlo (QMC) data, we show that including the 1 /k6 part offers marked improvements. Our field-theoretical approach allows for a clear understanding of the role of the scattering length and finite effective range in the universal relations and the momentum distribution.

  10. A novel indirect sequence readout component in the E. coli cyclic AMP receptor protein operator.

    Science.gov (United States)

    Lindemose, Søren; Nielsen, Peter Eigil; Valentin-Hansen, Poul; Møllegaard, Niels Erik

    2014-03-21

    The cyclic AMP receptor protein (CRP) from Escherichia coli has been extensively studied for several decades. In particular, a detailed characterization of CRP interaction with DNA has been obtained. The CRP dimer recognizes a consensus sequence AANTGTGANNNNNNTCACANTT through direct amino acid nucleobase interactions in the major groove of the two operator half-sites. Crystal structure analyses have revealed that the interaction results in two strong kinks at the TG/CA steps closest to the 6-base-pair spacer (N6). This spacer exhibits high sequence variability among the more than 100 natural binding sites in the E. coli genome, but the exact role of the N6 region in CRP interaction has not previously been systematic examined. Here we employ an in vitro selection system based on a randomized N6 spacer region to demonstrate that CRP binding to the lacP1 site may be enhanced up to 14-fold or abolished by varying the N6 spacer sequences. Furthermore, on the basis of sequence analysis and uranyl (UO2(2+)) probing data, we propose that the underlying mechanism relies on N6 deformability.

  11. The Operator Product Expansion Beyond Leading Order for Two-Component Fermions

    CERN Document Server

    Emmons, Samuel B; Platter, Lucas

    2016-01-01

    We consider a homogeneous, balanced gas of strongly interacting fermions in two spin states interacting through a large scattering length. Finite range corrections are needed for a quantitative description of data which experiments and numerical simulations have provided. We use a perturbative field theoretical framework and a tool called the Operator Product Expansion (OPE), which together allow for the expression of finite range corrections to the universal relations and momentum distribution. Using the OPE, we derive the $1/k^6$ part of the momentum tail, which is related to the derivative of the energy with respect to the finite range. By comparing the $1/k^4$ term and the $1/k^6$ correction in the momentum distribution to provided Quantum Monte Carlo (QMC) data, we show that including the $1/k^6$ part offers marked improvements. Our field theoretical approach allows for a clear understanding of the role of the scattering length and finite effective range in the universal relations and the momentum distri...

  12. Low temperature corrosion in bark fuelled, small boilers; Laagtemperaturkorrosion i barkeldade, mindre pannor

    Energy Technology Data Exchange (ETDEWEB)

    Lindau, Leif; Goldschmidt, Barbara [Sycon Energikonsult AB, Malmoe (Sweden)

    2002-04-01

    A number of small (3-12 MW), new biofuel boiler plants in South Sweden, and (at least) in Austria, have suffered a high (wastage of mm/yrs.) corrosion rate on the low temperature boiler side. This problem has been investigated with respect to its occurrence and its character by contacts with operators, by plant inspections, and by analysis of cold side deposits. The plants affected have low feed water temperatures (< 100 deg C ). The plants fire most types of Swedish biofuel: chips, bark, hog fuel, and 'GROT'(=twigs and tops). The results found give basis for a hypothesis that the corrosion results from the presence of an aqueous phase in the deposits, this phase being stabilized by dissolved salts having high solubility. It then follows that for each salt, there is a critical relative humidity (calculated from the flue gas water partial pressure and the cooling surface temperature as is common practice among boiler engineers) for both the presence of the aqueous phase and the corrosion. Some critical single salts, ZnC12 and CaC12 have been identified, and they give critical 'relative humidities' of 5% and 18% respectively. These figures are a lower bound. The corresponding figure, derived from the practical experience and the reported plant operational data, is between 20 and 30%. Corrosion tests have been carried out by exposing an air-cooled probe in the fluegases at a 12 MW boiler at Saevelundsverket in Alingsaas, and the material wastage at different temperatures has been measured with a profilometer. The high corrosion rates were reproduced in the tests for high relative humidities. The corrosion rate was small and not measurable (<0.1 mm/yr) for relative humidity < 22%. The work shows by means of indirect evidence that the corrosion critical components are ZnCl{sub 2} and possibly CaCl{sub 2} as well. The practical engineering design criterion derived from the work is that the relative humidity (calculated from the flue gas water partial

  13. Biomass boiler energy conversion system analysis with the aid of exergy-based methods

    International Nuclear Information System (INIS)

    Highlights: • Conventional exergy analysis and advanced exergy analysis are performed. • The combustion process dominates the exergy destruction. • Increase excess air will decrease the overall boiler exergy efficiency. • Increase the SH temperatures will increase the overall boiler exergy efficiency. • The avoidable exergy destructions in the air heaters are very small. - Abstract: The objective of this paper is to establish a theoretical framework for the exergy analysis and advanced exergy analysis of a real biomass boiler. These analyses can be used for both the diagnosis and optimization of a biomass boiler as well as for the design of a new biomass boiler. Conventional exergy analysis is performed to recognize the source(s) of inefficiency and irreversibility and identify exergy destruction in different components of the biomass boiler. An advanced exergy analysis is performed to provide comprehensive information about the avoidable exergy destruction and real fuel-saving potential for each component, as well as the overall system. Sensitivity studies of several design parameters including the excess air, biomass moisture and steam parameters were evaluated. The results show that the maximum exergy destruction occurs in the combustion process, followed by the Water Walls (WW) & Radiant Superheater (RSH) and the Low Temperature Superheater (LTSH). The fuel-saving and exergy efficiency improvement strategies for different components are discussed in this paper

  14. Modeling and optimization of processes for clean and efficient pulverized coal combustion in utility boilers

    Directory of Open Access Journals (Sweden)

    Belošević Srđan V.

    2016-01-01

    Full Text Available Pulverized coal-fired power plants should provide higher efficiency of energy conversion, flexibility in terms of boiler loads and fuel characteristics and emission reduction of pollutants like nitrogen oxides. Modification of combustion process is a cost-effective technology for NOx control. For optimization of complex processes, such as turbulent reactive flow in coal-fired furnaces, mathematical modeling is regularly used. The NOx emission reduction by combustion modifications in the 350 MWe Kostolac B boiler furnace, tangentially fired by pulverized Serbian lignite, is investigated in the paper. Numerical experiments were done by an in-house developed three-dimensional differential comprehensive combustion code, with fuel- and thermal-NO formation/destruction reactions model. The code was developed to be easily used by engineering staff for process analysis in boiler units. A broad range of operating conditions was examined, such as fuel and preheated air distribution over the burners and tiers, operation mode of the burners, grinding fineness and quality of coal, boiler loads, cold air ingress, recirculation of flue gases, water-walls ash deposition and combined effect of different parameters. The predictions show that the NOx emission reduction of up to 30% can be achieved by a proper combustion organization in the case-study furnace, with the flame position control. Impact of combustion modifications on the boiler operation was evaluated by the boiler thermal calculations suggesting that the facility was to be controlled within narrow limits of operation parameters. Such a complex approach to pollutants control enables evaluating alternative solutions to achieve efficient and low emission operation of utility boiler units. [Projekat Ministarstva nauke Republike Srbije, br. TR-33018: Increase in energy and ecology efficiency of processes in pulverized coal-fired furnace and optimization of utility steam boiler air preheater by using in

  15. Moving towards the operational seismogeodesy component of earthquake and tsunami early warning

    Science.gov (United States)

    Haase, J. S.; Bock, Y.; Geng, J.; Melgar, D.; Crowell, B. W.; Squibb, M. B.

    2013-12-01

    implemented in time to provide waveforms from the August 2012 Brawley, CA, seismic swarm. Now the full real-time seismogeodetic analysis is operational for GPS sites we have upgraded with low-cost MEMS accelerometers, meteorological sensors and an in-house geodetic modules for efficient real-time data transmission. The analysis system does not yet incorporate an alert system but is currently available to serve as a complement to seismic-based early warning systems to increase redundancy and robustness. It is anticipated to be especially useful for large earthquakes (> M7) where rapid determination of the fault parameters is critical for early assessment of the extent of damage in affected areas, or for rapid tsunami modeling.

  16. Low-cost Evaporator Protection Method against Corrosion in a Pulverized Coal Fired Boiler

    OpenAIRE

    Arkadiusz Krzysztof Dyjakon; Przemysław Bukowski

    2010-01-01

    Corrosion processes appearing on the watertubes in a combustion chamber of pulverized coal-fired boilers require permanent control and service. Subject to the power plant strategy, different anti-corrosion protection methods can be applied. Technical-economical analysis has been performed to evaluate and support the decisions on maintenance and operation services. The paper presents and discusses results of the application of an air protection system in boiler OP-230 in view of anti-corrosion...

  17. Experimental investigation of NOx emisssion in a coal-fired utility boiler

    Institute of Scientific and Technical Information of China (English)

    LI Fang-qin; REN Jian-xing

    2006-01-01

    Based on the investigation of NOx formation mechanism, a coal-fired utility boiler whose capacity is 1 004 t/h was studied. Excessive air coefficient, inclination of burner and the way of coal supply were investigated through experimental method. Results indicated that under the condition of same boiler efficiency and burn-off rate, the operation conditions adopting the lower excessive air coefficient, upward burners' inclination and pyramid coal-supply could reduce NOx emission.

  18. Parameter Tuning via Genetic Algorithm of Fuzzy Controller for Fire Tube Boiler

    OpenAIRE

    Osama I. Hassanein; Ayman A. Aly; Ahmed A. Abo-Ismail

    2012-01-01

    The optimal use of fuel energy and water in a fire tube boiler is important in achieving economical system operation, precise control system design required to achieve high speed of response with no overshot. Two artificial intelligence techniques, fuzzy control (FLC) and genetic-fuzzy control (GFLC) applied to control both of the water/steam temperature and water level control loops of boiler. The parameters of the FLC are optimized to locating the optimal solutions to meet the required perf...

  19. First-term Status Report for the Component Operational Experience Degradation and Ageing Programme (CODAP) - 2011-2014

    International Nuclear Information System (INIS)

    Structural integrity of piping systems is important for plant safety and operability. In recognition of this, information on degradation and failure of piping components and systems is collected and evaluated by regulatory agencies, international organisations (e.g., OECD/NEA and IAEA) and industry organisations worldwide to provide systematic feedback to reactor regulation and research and development programmes associated with non-destructive examination (NDE) technology, in-service inspection (ISI) programmes, leak-before-break evaluations, risk-informed ISI, and probabilistic safety assessment (PSA) applications involving passive component reliability. Several OECD Member Countries have agreed to establish the OECD/NEA 'Component Operational Experience, Degradation and Ageing Programme' (CODAP) to encourage multilateral co-operation in the collection and analysis of data relating to degradation and failure of metallic piping and non-piping metallic passive components in commercial nuclear power plants. The scope of the data collection includes service-induced wall thinning, part through-wall cracks, through-wall cracks with and without active leakage, and instances of significant degradation of metallic passive components, including piping pressure boundary integrity. The Project is organised under the OECD/NEA Committee on the Safety of Nuclear Installations (CSNI). CODAP is the continuation of the 2002-2011 'OECD/NEA Pipe Failure Data Exchange Project' (OPDE) and the Stress Corrosion Cracking Working Group of the 2006-2010 'OECD/NEA SCC and Cable Ageing project' (SCAP). OPDE was formally launched in May 2002. Upon completion of the 3. Term (May 2011), the OPDE project was officially closed to be succeeded by CODAP. SCAP was enabled by a voluntary contribution from Japan. It was formally launched in June 2006 and officially closed with an international workshop held in Tokyo in May 2010. Majority of the member organizations of the

  20. BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS

    Energy Technology Data Exchange (ETDEWEB)

    R. Viswanathan

    2002-04-15

    The principal objective of this project is to develop materials technology for use in ultrasupercritical (USC) plant boilers capable of operating with 760 C (1400 F), and up to 5500 psi with emphasis upon 35 MPa (5000 psi) steam. In the 21st century, the world faces the critical challenge of providing abundant, cheap electricity to meet the needs of a growing global population while at the same time preserving environmental values. Most studies of this issue conclude that a robust portfolio of generation technologies and fuels should be developed to assure that the United States will have adequate electricity supplies in a variety of possible future scenarios. The use of coal for electricity generation poses a unique set of challenges. On the one hand, coal is plentiful and available at low cost in much of the world, notably in the U.S., China, and India. Countries with large coal reserves will want to develop them to foster economic growth and energy security. On the other hand, traditional methods of coal combustion emit pollutants and CO{sub 2} at high levels relative to other generation options. Maintaining coal as a generation option in the 21st century will require methods for addressing these environmental issues. This project has established a government/industry consortium to undertake a five-year effort to evaluate and develop advanced materials that allow the use of advanced steam cycles in coal-based power plants. These advanced cycles, with steam temperatures up to 760 C, will increase the efficiency of coal-fired boilers from an average of 35% efficiency (current domestic fleet) to 47% (HHV). This efficiency increase will enable coal-fired power plants to generate electricity at competitive rates (irrespective of fuel costs) while reducing CO{sub 2} and other fuel-related emissions by as much as 29%. Success in achieving these objectives will support a number of broader goals. First, from a national prospective, the program will identify advanced

  1. BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS

    Energy Technology Data Exchange (ETDEWEB)

    R. Viswanathan; K. Coleman

    2003-01-20

    The principal objective of this project is to develop materials technology for use in ultrasupercritical (USC) plant boilers capable of operating with 760 C (1400 F), 35 MPa (5000 psi) steam. In the 21st century, the world faces the critical challenge of providing abundant, cheap electricity to meet the needs of a growing global population while at the same time preserving environmental values. Most studies of this issue conclude that a robust portfolio of generation technologies and fuels should be developed to assure that the United States will have adequate electricity supplies in a variety of possible future scenarios. The use of coal for electricity generation poses a unique set of challenges. On the one hand, coal is plentiful and available at low cost in much of the world, notably in the U.S., China, and India. Countries with large coal reserves will want to develop them to foster economic growth and energy security. On the other hand, traditional methods of coal combustion emit pollutants and CO{sub 2} at high levels relative to other generation options. Maintaining coal as a generation option in the 21st century will require methods for addressing these environmental issues. This project has established a government/industry consortium to undertake a five-year effort to evaluate and develop of advanced materials that allow the use of advanced steam cycles in coal-based power plants. These advanced cycles, with steam temperatures up to 760 C, will increase the efficiency of coal-fired boilers from an average of 35% efficiency (current domestic fleet) to 47% (HHV). This efficiency increase will enable coal-fired power plants to generate electricity at competitive rates (irrespective of fuel costs) while reducing CO{sub 2} and other fuel-related emissions by as much as 29%. Success in achieving these objectives will support a number of broader goals. First, from a national prospective, the program will identify advanced materials that will make it possible to

  2. BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS

    Energy Technology Data Exchange (ETDEWEB)

    R. Viswanathan; K. Coleman

    2002-10-15

    The principal objective of this project is to develop materials technology for use in ultrasupercritical (USC) plant boilers capable of operating with 760 C (1400 F), 35 MPa (5000 psi) steam. In the 21st century, the world faces the critical challenge of providing abundant, cheap electricity to meet the needs of a growing global population while at the same time preserving environmental values. Most studies of this issue conclude that a robust portfolio of generation technologies and fuels should be developed to assure that the United States will have adequate electricity supplies in a variety of possible future scenarios. The use of coal for electricity generation poses a unique set of challenges. On the one hand, coal is plentiful and available at low cost in much of the world, notably in the U.S., China, and India. Countries with large coal reserves will want to develop them to foster economic growth and energy security. On the other hand, traditional methods of coal combustion emit pollutants and CO{sub 2} at high levels relative to other generation options. Maintaining coal as a generation option in the 21st century will require methods for addressing these environmental issues. This project has established a government/industry consortium to undertake a five-year effort to evaluate and develop of advanced materials that allow the use of advanced steam cycles in coal-based power plants. These advanced cycles, with steam temperatures up to 760 C, will increase the efficiency of coal-fired boilers from an average of 35% efficiency (current domestic fleet) to 47% (HHV). This efficiency increase will enable coal-fired power plants to generate electricity at competitive rates (irrespective of fuel costs) while reducing CO{sub 2} and other fuel-related emissions by as much as 29%. Success in achieving these objectives will support a number of broader goals. First, from a national prospective, the program will identify advanced materials that will make it possible to

  3. Film-forming amines in shell boilers

    Energy Technology Data Exchange (ETDEWEB)

    Topp, Holger [Astrium RST Rostock GmbH, Rostock (Germany); Hater, Wolfgang [BK Giulini, Ludwigshafen (Germany); BKG Water Solutions, Ludwigshafen (Germany); Bache, Andre de [BK Giulini, Ludwigshafen (Germany); Kolk, Christian zum [BKG Water Solutions, Ludwigshafen (Germany)

    2012-01-15

    Studies were conducted with the aim of providing answers to important questions concerning the use of film-forming amines in steam generators. Tests were carried out in test steam generators under controlled conditions to study the three following application areas: the influence of film-forming amines on boiling behavior and heat transfer, the influence of film-forming amines on oxidic protective film formation, and the influence of film-forming amines on critical operating conditions. In the experiments water treatment with trisodium phosphate (which is normally used with shell boilers) was compared with treatment with film-forming amines. In all three areas the treatment with film-forming amines achieved comparable or better results than the treatment with trisodium phosphate. (orig.)

  4. Water cleaning of the fire box screens of the PK-14-2 boiler with combustion of shredded peat

    Energy Technology Data Exchange (ETDEWEB)

    Guzenko, S.I.; Vasil' ev, V.V.; Tyurin, E.A.; Novikov, B.P.; Timofeyev, A.P.; Perevezentsev, V.P.

    1981-04-01

    Combustion of shredded peat in the PK-14-2 boiler of the Yaroslav HPP-1 is accompanied by intensive slagging of the furnace screens, with the formation of connected tough deposits, which leads to slagging of the panel steam superheater and the convective steam superheater, limitations on the boiler load and to a decrease in its technico-economic indicators. The AVOD-1BL system for cleaning the fire box using long-range water spraying equipment is an effective means of removing connected and friable deposits forming with combustion of shredded peat. Considering the high concentration of calcium oxide in the ash of shredded peat, the results of studies of slagging and cleaning of fire box screens of the PK-14-2 boiler of the Yaroslav HPP-1 might be of interest in planning boiler units for Berezov coal, and also in operation of boilers operating on Kansko-Achin basin coals.

  5. CFD Simulation On CFBC Boiler

    OpenAIRE

    Amol S. Kinkar; G. M. Dhote; R.R. Chokkar

    2015-01-01

    Abstract Heavy industrialization amp modernization of society demands in increasing of power cause to research amp develop new technology amp efficient utilization of existing power units. Variety of sources are available for power generation such as conventional sources like thermal hydro nuclear and renewable sources like wind tidal biomass geothermal amp solar. Out of these most common amp economical way for producing the power is by thermal power stations. Various industrial boilers plays...

  6. Inception report and gap analysis. Boiler inspection

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2004-06-01

    This inception and gap analysis report on boilers in Latvia, has been prepared in the framework of the 'Implementation of the EU directive on energy performance of buildings: development of the Latvian Scheme for energy auditing of building and inspection of boilers'. The report is the basis for the establishment of training of boiler inspectors; it develops a gap analysis for better understanding and estimating the number of installations in Latvia and develops suggestions for the institutional set up. In particular includes information on existing standard and regulation on boiler, suggestion for the content of the training material of experts for boiler inspections and a syllabus of the training course. A specific section is dedicated to the suggestion for certification system of trained boiler inspectors. (au)

  7. [Predicting low NOx combustion property of a coal-fired boiler].

    Science.gov (United States)

    Zhou, Hao; Mao, Jianbo; Chi, Zuohe; Jiang, Xiao; Wang, Zhenhua; Cen, Kefa

    2002-03-01

    More attention was paid to the low NOx combustion property of the high capacity tangential firing boiler, but the NOx emission and unburned carbon content in fly ash of coal burned boiler were complicated, they were affected by many factors, such as coal character, boiler's load, air distribution, boiler style, burner style, furnace temperature, excess air ratio, pulverized coal fineness and the uniformity of the air and coal distribution, etc. In this paper, the NOx emission property and unburned carbon content in fly ash of a 600 MW utility tangentially firing coal burned boiler was experimentally investigated, and taking advantage of the nonlinear dynamics characteristics and self-learning characteristics of artificial neural network, an artificial neural network model on low NOx combustion property of the high capacity boiler was developed and verified. The results illustrated that such a model can predicate the NOx emission concentration and unburned carbon content under various operating conditions, if combined with the optimization algorithm, the operator can find the best operation condition of the low NOx combustion. PMID:12048812

  8. Failure analyses and weld repair of boiler feed water pumps

    Energy Technology Data Exchange (ETDEWEB)

    Vulpen, R. van [KemaPower Generation, Arnhem (Netherlands)

    1998-12-31

    During a regular inspection of the Boiler Auxiliaries at one of the Dutch Electricity Production Companies serious cracks were found in the cover and casings of the feed water circulation pumps in two units after 108.000 and 122.000 hours of boiler operation. Kema Laboratories carried out Failure analyses on boat samples at the cracked areas. Corrosion fatigue cracking was found on the inner side of the GS-24CrNiMo325 casing. Shop Weld repairs were carried out using a newly developed mechanized Plasma Welding Technique. The repaired feed water circulation pumps showed no problems alter several years of operation. The costs of repair were substantially lower than the costs of replacement. (orig.) 3 refs.

  9. 600MW机组对冲燃烧锅炉低氮燃烧改造及运行调整%Low NOx burner retrofit and operation adjustment of 600 MW opposed wall firing boiler

    Institute of Scientific and Technical Information of China (English)

    应明良; 戴成峰; 胡伟锋; 徐良; 屠小宝

    2011-01-01

    For the high NO.duscharge density of 600 MW opposed wall firing boiler,the retrofitting of combustors with low NOx was carried on. By replacing low NOx burner,arranging OFA appropriately, and adopting staged-air furnace combustion technology, the NOx discharge density was decreased to 300 mg/m3.The unburned carbon mass fraction in fly ash was not changed greatly.By replacing parts of the low-temperatuer superheater with the economizer, the desuperheating water flow of superheater was reduced,the gas temperature in air preheater outlet was decreased and teh echaust gas temperature of boiler was decreased.All of these are good for improving the boiler efficiency.After the replacing of parts of the low-temperature superheater with the ecoomizer, the water temperature of economizer outlet wasd increated .But the under-saturationg temperaturae difference and the safety margin still exist.%为解决600MW火电机组对冲燃烧锅炉NO,排放质量浓度过高的问题,进行了低氮燃烧改造.通过低氮燃烧器更换,合理布置燃尽风喷嘴,采用全炉膛分级燃烧技术,使NOx排放质量浓度降低至300mg/m3左右,达到了降低NOx排放的效果,同时锅炉飞灰含碳质量分数没有明显的变化.通过部分低温过热器置换为省煤器.降低了过热器减温水流量,同时空气预热器进口烟气温度下降,锅炉排烟温度也会随之下降,有利于提高锅炉热效率.部分低温过热器置换后省煤器出口水温提高,但还有一定的欠饱和温差,距汽化仍有一定的安全裕度.

  10. Refractory alloy component fabrication

    International Nuclear Information System (INIS)

    Purpose of this report is to describe joining procedures, primarily welding techniques, which were developed to construct reliable refractory alloy components and systems for advanced space power systems. Two systems, the Nb-1Zr Brayton Cycle Heat Receiver and the T-111 Alloy Potassium Boiler Development Program, are used to illustrate typical systems and components. Particular emphasis is given to specific problems which were eliminated during the development efforts. Finally, some thoughts on application of more recent joining technology are presented. 78 figures

  11. Staged fluidized-bed coal combustor for boiler retrofit

    International Nuclear Information System (INIS)

    The Advanced Staged Fluidized-Bed Coal Combustion System (ASC) is a novel clean coal technology for either coal-fired repowering of existing boilers or for incremental power generation using combined-cycle gas turbines. This new technology combines staged combustion for gaseous emission control, in-situ sulfur capture, and an ash agglomeration/vitrification process for the agglomeration/vitrification of ash and spent sorbent, thus rendering solid waste environmentally benign. The market for ASC is expected to be for clean coal-fired repowering of generating units up to 250 MW, especially for units where space is limited. The expected tightening of the environmental requirements on leachable solids residue by-products could considerably increase the marketability for ASC. ASC consists of modular low-pressure vessels in which coal is partially combusted and gasified using stacked fluidized-bed processes to produce low-to-medium-Btu, high-temperature gas. This relatively clean fuel gas is used to repower/refuel existing pulverized-coal, natural gas, or oil-fired boilers using bottom firing and reburning techniques. The benefits of ASC coal-fired repowering include the ability to repower boilers without obtaining additional space while meeting the more stringent environmental requirements of the future. Low NOx, SOx, and particulate levels are expected while a nonleachable solid residue with trace metal encapsulation is produced. ASC also minimizes boiler modification and life-extension expenditures. Repowered efficiencies can be restored to the initial operating plant efficiency, and the existing boiler capacity can be increased by 10%. Preliminary cost estimates indicate that ASC will have up to a $250/kW capital cost advantage over existing coal-fired repowering options. 4 figs., 4 tabs

  12. KINERJA ECONOMIZER PADA BOILER

    Directory of Open Access Journals (Sweden)

    Muhammad Sjahid Akbar

    2009-01-01

    Full Text Available This paper employed the dual response approach for case of Multivariate Robust Parameter Design (MRPD which is developed by Del Castillo and Miro Quesada. MRPD method can be applied for any design of experiment. The optimization in this method uses minimizing variance function with restriction on mean function. In this paper, MRPD is applied to the case of optimization of heat transfer efectivity and operational cost at economizer. Those two responses are optimized by setting the level of control factors; diametre of tube hole, transversal spacing, and fin nearness. Temperature of feedwater is hold as a noise factor. Optimization is calculated by fmincon in MATLAB 7.0. The optimal condition for heat tranfer efectivity is 77.17% and operational cost is 30.58 kW. The optimal condition is attained at diametre of tube hole 1.5 inch, transversal spacing 3.5 inch, and fin density 3 fin/inch. Abstract in Bahasa Indonesia: Penelitian ini menggunakan metode pendekatan dual response terhadap kasus Multivariate Robust Parameter Design (MRPD yang dikembangkan oleh Del Castillo dan Miro Quesada. Metode MRPD tidak mensyaratkan jenis rancangan percobaan yang dapat digunakan dalam proses optimasi, yang dilakukan dengan meminimalkan fungsi varians terhadap kendala fungsi rerata. Pada penelitian ini, metode MRPD diterapkan untuk kasus pencarian nilai optimal respon yaitu efektifitas perpindahan panas dan biaya operasi pada economizer. Optimasi kedua respon dilakukan dengan cara mengoptimalkan level faktor kontrol diameter luar tubing, transversal spacing, dan kerapatan fin. Temperatur feedwater berlaku sebagai faktor noise. Optimasi dilakukan dengan bantuan fmincon pada MATLAB 7.0 yang menghasilkan kondisi optimum untuk efektifitas perpindahan panas sebesar 77,17% dan biaya operasi sebesar 30,58 kW. Kondisi tersebut dicapai pada saat level diameter luar tubing sebesar 1,5 inci, transversal spacing sebesar 3,5 inci, dan kerapatan fin sebesar 3 fin/inci. Kata kunci

  13. COAL COMBUSTION EFFICIENCY IN CFB BOILER

    Institute of Scientific and Technical Information of China (English)

    Hairui; Yang; Guangxi; Yue

    2005-01-01

    The carbon content in the fly ash from most Chinese circulating fluidized bed (CFB) boilers is much higher than expected, thus directly influencing the combustion efficiency. In the present paper, carbon burnout was investigated both in field tests and laboratory experiments. The effect of coal property, operation condition, gas-solid mixing, char deactivation,residence time and cyclone performance are analyzed seriatim based on large amount of experimental results.A coal index is proposed to describe the coal rank, defined by the ratio of the volatile content to the coal heat value, is a useful parameter to analyze the char burnout. The carbon content in the fly ash depends on the coal rank strongly. CFB boilers burning anthracite, which has low coal index, usually have high carbon content in the fly ash. On the contrary, the CFB boilers burning brown coal, which has high coal index, normally have low carbon content.Poor gas-solid mixing in the furnace is another important reason of the higher carbon content in the fly ash. Increasing the velocity and rigidity of the secondary air could extend the penetration depth and induce more oxygen into the furnace center. Better gas solid mixing will decrease the lean oxygen core area and increase char combustion efficiency.The fine char particles could be divided into two groups according to their reactivity. One group is "fresh" char particles with high reactivity and certain amount of volatile content. The other group of char particles has experienced sufficient combustion time both in the furnace and in the cyclone, with nearly no volatile. These "old" chars in the fly ash will be deactivated during combustion of large coal particles and have very low carbon reactivity. The generated fine inert char particles by attrition of large coal particles could not easily burn out even with the fly ash recirculation. The fraction of large coal particles in coal feed should be reduced during fuel preparation process.The cyclone

  14. A Pulverized Coal-Fired Boiler Optimized for Oxyfuel Combustion Technology

    Directory of Open Access Journals (Sweden)

    Tomáš Dlouhý

    2012-01-01

    Full Text Available This paper presents the results of a study on modifying a pulverized coal-fired steam boiler in a 250 MWe power plant for oxygen combustion conditions. The entry point of the study is a boiler that was designed for standard air combustion. It has been proven that simply substituting air by oxygen as an oxidizer is not sufficient for maintaining a satisfactory operating mode, not even with flue gas recycling. Boiler design optimization aggregating modifications to the boiler’s dimensions, heating surfaces and recycled flue gas flow rate, and specification of a flue gas recycling extraction point is therefore necessary in order to achieve suitable conditions for oxygen combustion. Attention is given to reducing boiler leakage, to which external pre-combustion coal drying makes a major contribution. The optimization is carried out with regard to an overall power plant conception for which a decrease in efficiency due to CO2 separation is formulated.

  15. Coal-fired boiler houses in Cracow present state and possibilities to improve their efficiency

    Energy Technology Data Exchange (ETDEWEB)

    Cyklis, P. [Institute of Industrial Equipment and Power Engineering, Cracow (Poland); Butcher, T.A. [Brookhaven National Lab., Upton, NY (United States)

    1995-12-31

    A significant amount of heat energy both for heating and process purposes is generated in Cracow, Poland in small-and medium size local boiler houses. The operating procedure of these boiler houses is most often economically and ecologically ineffective because of the bad condition of boilers and lack of funds to install automation, control and measurement equipment. Within the Polish-American Program of Elimination of Low Emission Sources financed by the US Department of Energy, the ENERGOEKSPERT Co., Ltd. investigated chosen boiler houses in Cracow, commissioned by the Cracow Development Office. The results of these investigations were subject of engineering analysis carried out at the Institute of Industrial Equipment and Power Engineering, Technical University, Cracow. The analysis proved that the low-cost improvement of economic efficiency and reduction of air pollutant emission is feasible for combustion of coal fuels.

  16. Operant Conditioning: A Minimal Components Requirement in Artificial Spiking Neurons Designed for Bio-Inspired Robot’s Controller

    Directory of Open Access Journals (Sweden)

    André eCyr

    2014-07-01

    Full Text Available We demonstrate the operant conditioning (OC learning process within a basic bio-inspired robot controller paradigm, using an artificial spiking neural network (ASNN with minimal component count as artificial brain. In biological agents, OC results in behavioral changes that are learned from the consequences of previous actions, using progressive prediction adjustment triggered by reinforcers. In a robotics context, virtual and physical robots may benefit from a similar learning skill when facing unknown environments with no supervision. In this work, we demonstrate that a simple ASNN can efficiently realise many OC scenarios. The elementary learning kernel that we describe relies on a few critical neurons, synaptic links and the integration of habituation and spike-timing dependent plasticity (STDP as learning rules. Using four tasks of incremental complexity, our experimental results show that such minimal neural component set may be sufficient to implement many OC procedures. Hence, with the described bio-inspired module, OC can be implemented in a wide range of robot controllers, including those with limited computational resources.

  17. Failure Analysis of 600 MW Supercritical Boiler Water Wall

    Directory of Open Access Journals (Sweden)

    Fu Huilin

    2013-07-01

    Full Text Available Boiler tube often causes abnormal boiler outage, bringing greater economic losses. This thesis mainly comes from the dynamics of boiler water, boiler furnace accident location of wall temperature distribution to explore the cause of the accident boiler. Calculation results show that the deformation will seriously reduce the boiler allowable maximum temperature difference between the screens. And the boiler is not over-temperature, low temperature difference between the screens, which have burst pipe. Analysis of the deformation of the boiler and propose solutions.

  18. Fruit fly optimization algorithm based high efficiency and low NOx combustion modeling for a boiler

    Institute of Scientific and Technical Information of China (English)

    ZHANG Zhenxing∗; SUN Baomin; XIN Jing

    2014-01-01

    In order to control NOx emissions and enhance boiler efficiency in coal-fired boilers,the thermal operating data from an ultra-supercritical 1 000 MW unit boiler were analyzed.On the basis of the support vector regression machine (SVM),the fruit fly optimization algorithm (FOA)was applied to optimize the penalty parameter C,ker-nel parameter g and insensitive loss coefficient of the model.Then,the FOA-SVM model was established to predict the NOx emissions and boiler efficiency,and the performance of this model was compared with that of the GA-SVM model optimized by genetic algorithm (GA).The results show the FOA-SVM model has better prediction accuracy and generalization capability,of which the maximum average relative error of testing set lies in the NOx emissions model,which is only 3 .5 9%.The above models can predict the NOx emissions and boiler efficiency accurately,so they are very suitable for on-line modeling prediction,which provides a good model foundation for further optimiza-tion operation of large capacity boilers.

  19. Recovery Act: Oxy-Combustion Techology Development for Industrial-Scale Boiler Applications

    Energy Technology Data Exchange (ETDEWEB)

    Levasseur, Armand

    2014-04-30

    Alstom Power Inc. (Alstom), under U.S. DOE/NETL Cooperative Agreement No. DE-NT0005290, is conducting a development program to generate detailed technical information needed for application of oxy-combustion technology. The program is designed to provide the necessary information and understanding for the next step of large-scale commercial demonstration of oxy combustion in tangentially fired boilers and to accelerate the commercialization of this technology. The main project objectives include: • Design and develop an innovative oxyfuel system for existing tangentially-fired boiler units that minimizes overall capital investment and operating costs. • Evaluate performance of oxyfuel tangentially fired boiler systems in pilot scale tests at Alstom’s 15 MWth tangentially fired Boiler Simulation Facility (BSF). • Address technical gaps for the design of oxyfuel commercial utility boilers by focused testing and improvement of engineering and simulation tools. • Develop the design, performance and costs for a demonstration scale oxyfuel boiler and auxiliary systems. • Develop the design and costs for both industrial and utility commercial scale reference oxyfuel boilers and auxiliary systems that are optimized for overall plant performance and cost. • Define key design considerations and develop general guidelines for application of results to utility and different industrial applications. The project was initiated in October 2008 and the scope extended in 2010 under an ARRA award. The project completion date was April 30, 2014. Central to the project is 15 MWth testing in the BSF, which provided in-depth understanding of oxy-combustion under boiler conditions, detailed data for improvement of design tools, and key information for application to commercial scale oxy-fired boiler design. Eight comprehensive 15 MWth oxy-fired test campaigns were performed with different coals, providing detailed data on combustion, emissions, and thermal behavior over a

  20. Comparative Analysis on Several Operation Schemes for Raw Water Heater of Boiler Feedwater Treatment System%几种锅炉补给水处理系统原水加热器运行方案的分析比较

    Institute of Scientific and Technical Information of China (English)

    童晓凡; 潘灯

    2016-01-01

    Due to low temperature of raw water in boiler feedwater treatment system, high-quality steam is used for heating that consumes too much energy. Therefore, the paper proposes to use waste heat from power plant circulating cooling water to heat raw water of boiler feedwater treatment system. The paper analyzes four operation schemes for raw water heater system, aiming to recycle part of the waste heat. Through technical and economic comparison, the paper presents a scheme of combing hot water heater with steam heater to save energy, reduce emissions as well as meet requirements of different operating conditions. The scheme is char-acterized by its higher integrated index of economical efficiency and performance.%针对目前锅炉补给水处理系统因原水温度低,而利用高品质蒸汽加热耗费能源的现象,提出利用发电厂循环冷却水的余热,加热锅炉补给水处理系统的原水。分析了4种原水加热器系统运行方案,目的在于回收部分废弃的热量。通过技术和经济性比较,给出采用热水加热器和蒸汽加热器配合使用方案,达到节能减排,同时满足各种运行工况需求,综合经济性能指标较高。

  1. Modelling and simulating fire tube boiler performance

    DEFF Research Database (Denmark)

    Sørensen, Kim; Karstensen, Claus; Condra, Thomas Joseph;

    2003-01-01

    A model for a ue gas boiler covering the ue gas and the water-/steam side has been formulated. The model has been formulated as a number of sub models that are merged into an overall model for the complete boiler. Sub models have been dened for the furnace, the convection zone (split in 2: a zone...

  2. 46 CFR 109.555 - Propulsion boilers.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 4 2010-10-01 2010-10-01 false Propulsion boilers. 109.555 Section 109.555 Shipping... Miscellaneous § 109.555 Propulsion boilers. The master or person in charge and the engineer in charge shall ensure that— (a) Steam pressure does not exceed that allowed by the certificate of inspection; and...

  3. Study on Acoustic Catheter of Boiler Tube Leakage Monitoring Systems

    Science.gov (United States)

    Lv, Yongxing; Feng, Qiang

    Boiler tube leakage is the major reason of affecting the safe operation of the unit now, there are 3 methods of the "four tube" leakage detection: Traditional method, filtering method and acoustic spectrum analysis, acoustic spectrum analysis is the common method, but this method have low sensitivity and the sensor damage easily. Therewith, designed the special acoustic catheter with acoustic resonance cavity type, proved by experiments, the acoustic catheter with acoustic resonance cavity type can enhance leakage sound, can accurately extract leakage signals, has high sensitivity, and can avoid the effect of sensor by fire and hot-gas when the furnace is in positive pressure situation, reduce the installation and maintenance costs of the boiler tube leakage monitor system.

  4. Safety conditions of steam boilers in companies associated with a professional risk administration company in Antioquia, 2009

    OpenAIRE

    Diego L. Sepúlveda M; Jairo Ramírez G

    2011-01-01

    Objective: to determine the safety conditions of steam boilers in companies associated with a professional risk administra-tion company in Antioquia, Colombia. To this end, their op-eration conditions shall be characterized, the associated risks identified, and their safety level assessed. Methodology:. a descriptive crosssectional study was carried out in twenty companies whose production processes involve boilers. A survey on the conditions for operation was applied on both the maintena...

  5. Evaluation of conditions of SNCR in small boilers; Utvaerdering av foerutsaettningarna foer SNCR i naagra mindre anlaeggningar

    Energy Technology Data Exchange (ETDEWEB)

    Kullendorff, A.; Lorentzon, K. [Scandinavian Energy Project AB, Goeteborg (Sweden)

    1996-04-01

    The report describes the first part of a project `SNCR for small boilers`, supported by Vaermeforsk (Thermal Engineering Research Institute), with the purpose of assessing the potential for SNCR in small boilers. Given favourable conditions, the project was to be continued in a second part with the demonstration of a SNCR system in a small boiler (or several boilers). During the base establishment, the temperatures in four locations per boiler, in a couple of horizontal or vertical levels and at 2-3 thermal outputs, were measured. Out of the four locations two showed temperatures mainly within the theoretical temperature window for SNCR. These locations were used during the try-out tests to inject urea and ammonia. The locations and the equipment used during the try-out tests together with existing operation strategies seem to limit the reduction levels to approximately 10-20% at acceptable levels of ammonia slip. The measurements and try-out tests carried out does not provide enough basis for forming any general conclusions concerning SNCR in small boilers. Neither the base establishment nor the try-out tests included any optimisation of the boilers regarding the operation strategy or, for the try-out tests, locations and equipment (drop size, flow shape and direction). Therefore, it is likely to believe that better results can be obtained, given other conditions of operation and using well established SNCR technology, adapted to the circumstances. 2 refs, 27 figs, 5 tabs

  6. PAH emission from the industrial boilers.

    Science.gov (United States)

    Li, C; Mi, H; Lee, W; You, W; Wang, Y

    1999-10-01

    Polycyclic aromatic hydrocarbons (PAHs) emitted from 25 industrial boilers were investigated. The fuels used for these 25 boilers included 21 heavy oil, two diesel, a co-combustion of heavy oil and natural gas (HO+NG) and a co-combustion of coke oven gas and blast furnace gas (COG+BFG) boilers. PAH samples from the stack flue gas (gas and particle phases) of these 25 boilers were collected by using a PAH stack sampling system. Twenty one individual PAHs were analyzed primarily by a gas chromatography/mass spectrometer (GC/MS). Total-PAH concentration in the flue gas of 83 measured data for these 25 boiler stacks ranged between 29.0 and 4250 microg/m(3) and averaged 488 microg/m(3). The average of PAH-homologue mass (F%) counted for the total-PAH mass was 54.7%, 9.47% and 15.3% for the 2-ring, 3-ring and 4-ring PAHs, respectively. The PAHs in the stack flue gas were dominant in the lower molecular weight PAHs. The emission factors (EFs) of total-PAHs were 13,300, 2920, 2880 and 208 microg/kg-fuel for the heavy oil, diesel, HO+NG and COG+BFG fueled-boiler, respectively. Nap was the most predominant PAH occurring in the stack flue gas. In addition, the EF of 21 individual PAHs in heavy-oil boiler were almost the highest among the four various fueled-boilers except for those of FL and BkF in the diesel boiler. Furthermore, the EF of total-PAHs or BaP for heavy oil were both one order of magnitude higher than that for the diesel-fueled boiler.

  7. Nitrogen oxides emission control options for coal-fired electric utility boilers.

    Science.gov (United States)

    Srivastava, Ravi K; Hall, Robert E; Khan, Sikander; Culligan, Kevin; Lani, Bruce W

    2005-09-01

    Recent regulations have required reductions in emissions of nitrogen oxides (NOx) from electric utility boilers. To comply with these regulatory requirements, it is increasingly important to implement state-of-the-art NOx control technologies on coal-fired utility boilers. This paper reviews NOx control options for these boilers. It discusses the established commercial primary and secondary control technologies and examines what is being done to use them more effectively. Furthermore, the paper discusses recent developments in NOx controls. The popular primary control technologies in use in the United States are low-NOx burners and overfire air. Data reflect that average NOx reductions for specific primary controls have ranged from 35% to 63% from 1995 emissions levels. The secondary NOx control technologies applied on U.S. coal-fired utility boilers include reburning, selective noncatalytic reduction (SNCR), and selective catalytic reduction (SCR). Thirty-six U.S. coal-fired utility boilers have installed SNCR, and reported NOx reductions achieved at these applications ranged from 15% to 66%. Recently, SCR has been installed at >150 U.S. coal-fired utility boilers. Data on the performance of 20 SCR systems operating in the United States with low-NOx emissions reflect that in 2003, these units achieved NOx emission rates between 0.04 and 0.07 lb/10(6) Btu. PMID:16259432

  8. Operant conditioning: a minimal components requirement in artificial spiking neurons designed for bio-inspired robot's controller.

    Science.gov (United States)

    Cyr, André; Boukadoum, Mounir; Thériault, Frédéric

    2014-01-01

    In this paper, we investigate the operant conditioning (OC) learning process within a bio-inspired paradigm, using artificial spiking neural networks (ASNN) to act as robot brain controllers. In biological agents, OC results in behavioral changes learned from the consequences of previous actions, based on progressive prediction adjustment from rewarding or punishing signals. In a neurorobotics context, virtual and physical autonomous robots may benefit from a similar learning skill when facing unknown and unsupervised environments. In this work, we demonstrate that a simple invariant micro-circuit can sustain OC in multiple learning scenarios. The motivation for this new OC implementation model stems from the relatively complex alternatives that have been described in the computational literature and recent advances in neurobiology. Our elementary kernel includes only a few crucial neurons, synaptic links and originally from the integration of habituation and spike-timing dependent plasticity as learning rules. Using several tasks of incremental complexity, our results show that a minimal neural component set is sufficient to realize many OC procedures. Hence, with the proposed OC module, designing learning tasks with an ASNN and a bio-inspired robot context leads to simpler neural architectures for achieving complex behaviors. PMID:25120464

  9. Lithium Coatings on NSTX Plasma Facing Components and Its Effects On Boundary Control, Core Plasma Performance, and Operation

    Energy Technology Data Exchange (ETDEWEB)

    H.W.Kugel, M.G.Bell, H.Schneider, J.P.Allain, R.E.Bell, R Kaita, J.Kallman, S. Kaye, B.P. LeBlanc, D. Mansfield, R.E. Nygen, R. Maingi, J. Menard, D. Mueller, M. Ono, S. Paul, S.Gerhardt, R.Raman, S.Sabbagh, C.H.Skinner, V.Soukhanovskii, J.Timberlake, L.E.Zakharov, and the NSTX Research Team

    2010-01-25

    NSTX high-power divertor plasma experiments have used in succession lithium pellet injection (LPI), evaporated lithium, and injected lithium powder to apply lithium coatings to graphite plasma facing components. In 2005, following wall conditioning and LPI, discharges exhibited edge density reduction and performance improvements. Since 2006, first one, and now two lithium evaporators have been used routinely to evaporate lithium onto the lower divertor region at total rates of 10-70 mg/min for periods 5-10 min between discharges. Prior to each discharge, the evaporators are withdrawn behind shutters. Significant improvements in the performance of NBI heated divertor discharges resulting from these lithium depositions were observed. These evaporators are now used for more than 80% of NSTX discharges. Initial work with injecting fine lithium powder into the edge of NBI heated deuterium discharges yielded comparable changes in performance. Several operational issues encountered with lithium wall conditions, and the special procedures needed for vessel entry are discussed. The next step in this work is installation of a Liquid Lithium Divertor surface on the outer part of the lower divertor.

  10. 49 CFR 230.36 - Hydrostatic testing of boilers.

    Science.gov (United States)

    2010-10-01

    ... ADMINISTRATION, DEPARTMENT OF TRANSPORTATION STEAM LOCOMOTIVE INSPECTION AND MAINTENANCE STANDARDS Boilers and Appurtenances Pressure Testing of Boilers § 230.36 Hydrostatic testing of boilers. (a) Time of test. The... 49 Transportation 4 2010-10-01 2010-10-01 false Hydrostatic testing of boilers. 230.36 Section...

  11. 49 CFR 230.30 - Lap-joint seam boilers.

    Science.gov (United States)

    2010-10-01

    ..., DEPARTMENT OF TRANSPORTATION STEAM LOCOMOTIVE INSPECTION AND MAINTENANCE STANDARDS Boilers and Appurtenances Inspection and Repair § 230.30 Lap-joint seam boilers. Every boiler having lap-joint longitudinal seams... 49 Transportation 4 2010-10-01 2010-10-01 false Lap-joint seam boilers. 230.30 Section...

  12. 46 CFR 61.05-15 - Boiler mountings and attachments.

    Science.gov (United States)

    2010-10-01

    ... gauge for a boiler or a main steam line may be examined and checked for accuracy by the marine inspector... 46 Shipping 2 2010-10-01 2010-10-01 false Boiler mountings and attachments. 61.05-15 Section 61.05... TESTS AND INSPECTIONS Tests and Inspections of Boilers § 61.05-15 Boiler mountings and attachments....

  13. Electrical design requirements for electrode boilers for nuclear plants

    International Nuclear Information System (INIS)

    Medium-voltage steam electrode boilers, in the 20- to 50-MW range, have become an attractive alternative to comparable fossil-fueled boilers as a source of auxiliary steam during the startup and normal shutdown of nuclear power plants. The electrode boiler represents a favorable option because of environmental, fire protection, and licensing considerations. However, this electrical option brings some difficult design problems for which solutions are required in order to integrate the electrode boiler into the plant low resistance grounded power system. These considerations include the effects of an unbalanced electrode boiler on the performance of polyphase induction motors, boiler grounding for personnel safety, boiler neutral grounding, and ground relaying

  14. Complex thermo - technical tests of the boiler OB 380 at TPP 'Oslomej' (Macedonia)

    International Nuclear Information System (INIS)

    Further improvement of good production results of Thermal Power Plant 'Oslomej' - Macedonia, respectively elimination of the existing difficulties and limitation as well as the preparation of the reconstruction and life extension program, have been based on the execution of a complex Program of investigations, of the boiler operating conditions. Program has been composed by: a closer characterization of lignite and its behavior in the pulverized coal preparation system, an investigation of the furnace heat exchange conditions, an investigation of metal temperature regimes of all high temperature loaded heat exchangers, an investigation of boiler efficiency and measurements of noxious gases contents in the exit flue gases. Results of the investigations have shown a full justification of the complex approach and simultaneous execution of investigation of different boiler processes and tracts. Using such approach an extensively broad picture about operating processes, under defined conditions, have been obtained. Namely, results of investigations of different boiler processes have been interpreted on a such way to show, in a real light their essential interconnections. The conclusion of all investigations have pointed to the necessity of the execution of the numerous measure. Elimination of the imperfections of the main and auxiliary equipment, under the execution of maintenance works, reconstruction and modernizing, as well as a further adjustments of the boiler operation processes can result in the achievement of targeted goals. A further coordinated action of the lignite mine and power plant is one of the main preconditions. Results are presented in details in other symposium papers. (Author)

  15. Boiler Retrofit for the Utilization of Biodiesel

    Directory of Open Access Journals (Sweden)

    Leily Nurul Komariah

    2016-02-01

    Full Text Available Fuel oil used in the boiler is able to substitute with biodiesel. In lower blends, there are no engine modification needed, but some researchers recommended some technical adjustments in order to maintain the boiler's performance and equipment durability. This study consists of the comparison between the performance of boiler before and after retrofitting on the use of biodiesel. The diesel oil was introduced in biodiesel blends of 10% (B10, 20% (B20 and 25% (B25. A fire tube boiler was used for the test with pressure of 3 bar and heat input capacity of 60,000 kcal. The boiler retrofit is conducted by fine tuning the fan damper scale (FDS and adding a heating feature on fuel system. It was specifically intended to maintain the quality of combustion and boiler efficiency as well as to avoid an increase in fuel consumption. The combustion behaviour was monitored by exhaust emissions of CO, NOx, and SO2. The fan damper scale (FDS and fuel temperature is adjusted by the increasing portion of biodiesel used. The fuel heating apparatus was set at temperature of 40oC for the use of B10, and 60oC for B20 and B25. The FDS adjustment was successfully resulted a reduction in rate of combustion air by average of 9.2%. The boiler retrofitting for the utilization of B10, B20 and B25 showed an increase in boiler efficiency by 0.64%, 0.42% and 2.6% respectively. The boiler retrofitting is surprisingly reduced the fuel consumption by average of 11.2%.

  16. Sulphur recirculation for reduced boiler corrosion; Minskad pannkorrosion med svavelrecirkulation

    Energy Technology Data Exchange (ETDEWEB)

    Andersson, Sven; Karlsson, Martin (Goetaverken Miljoe AB, Goeteborg (Sweden)); Blomqvist, Evalena; Baefver, Linda; Claesson, Frida; Davidsson, Kent (SP Sveriges Tekniska Forskningsinstitut, Boraas (Sweden)); Froitzheim, Jan; Pettersson, Jesper; Steenari, Britt-Marie (Chalmers Tekniska Hoegskola, Oorganisk miljoekemi, Goeteborg (Sweden))

    2010-03-15

    Sulphur recirculation is a new technology for reducing boiler corrosion and dioxin formation, which was demonstrated in full-scale tests performed at the Renova Waste to Energy plant at Saevenaes in Goeteborg (Sweden). Sulphur is recirculated from the flue gas cleaning back to the boiler, which reduces the chloride content of the deposits, which in turn reduces boiler corrosion and dioxin formation. Sulphur dioxide was separated from the flue gas in a wet scrubber by adding hydrogen peroxide, producing sulphuric acid. The sulphuric acid was injected into the furnace using nozzles with atomization air, surrounded by recirculated flue gas for improved mixing. By recirculating the sulphur, the sulphur dioxide concentration was increased in the boiler. Each sulphur atom passed the boiler several times and no external sulphur had to be added. Dioxin, ash, deposits and particle samplings together with 1000 h corrosion probe measurements were performed for normal operation (reference) and with sulphur recirculation respectively. During spring 2009, reference measurements were made and the recirculation system was installed and tested. During autumn 2009, a long term test with sulphur recirculation was made. An SO{sub 2} concentration of approximately 800 mg/m3 (n, d.g.) was maintained in the boiler by the system except during a period of extremely low sulphur content in the waste. The sulphur dioxide stack concentrations have been far below the emission limit. Sulphuric acid dew point measurements have shown that the sulphuric acid dosage did not lead to elevated SO{sub 3} concentrations, which may otherwise lead to low temperature corrosion. The chlorine content of both fly ash and boiler ash decreased and the sulphur content increased during the sulphur recirculation tests. The molar chlorine/sulphur ratio (Cl/S) decreased by two thirds in the fly ash as well as in the boiler ash, except for one sample. With sulphur recirculation in operation, the deposit growth was

  17. Power for the industrial age: a brief history of boilers

    Energy Technology Data Exchange (ETDEWEB)

    Kuehn, S.E.

    1996-02-01

    Boilers were first designed in Greece during the Hellenistic period by Hero, but they were regarded purely as a novelty and no industrial application was found for these toys until the seventeenth century when mining engineers used them for steam-powered pumps. By the end of the 17th century the early shell boilers were replaced by tube boilers, the direct ancestors of the modern boiler. Among the best known of the early boiler manufacturers was Babcock and Wilcox, and they supplied boilers to one of the first electric power plants. In the early 20th century superheaters, economizers, stokers and pulverizers were added to the design of the utility boiler. Fusion-welded boiler drums added to safety. More recently environmental concerns have initiated a new generation of boilers, such as the pressurised fluidised bed combustion boilers and their advanced versions. 5 refs., 3 figs.

  18. Boiler efficiency methodology for solar heat applications

    Science.gov (United States)

    Maples, D.; Conwell, J. C.; Pacheco, J. E.

    1992-08-01

    This report contains a summary of boiler efficiency measurements which can be applied to evaluate the performance of steam-generating boilers via both the direct and indirect methods. This methodology was written to assist industries in calculating the boiler efficiency for determining the applicability and value of thermal industrial heat, as part of the efforts of the Solar Thermal Design Assistance Center (STDAC) funded by Sandia National Laboratories. Tables of combustion efficiencies are enclosed as functions of stack temperatures and the amount of carbon dioxide and carbon monoxide in the gas stream.

  19. Chemical cleaning of UK AGR boilers

    International Nuclear Information System (INIS)

    For a number of years, the waterside pressure drops across the advanced gas-cooled reactor (AGR) pod boilers have been increasing. The pressure drop increases have accelerated with time, which is the converse behaviour to that expected for rippled magnetite formation (rapid initial increase slowing down with time). Nonetheless, magnetite deposition remains the most likely cause for the increasing boiler resistances. A number of potential countermeasures have been considered in response to the boiler pressure drop increases. However, there was no detectable reduction in the rate of pressure drop increase. Chemical cleaning was therefore considered and a project to substantiate and then implement chemical cleaning was initiated. (authors)

  20. The use of virtual reality and intelligent database systems for procedure planning, visualisation, and real-time component tracking in remote handling operations

    International Nuclear Information System (INIS)

    The organisation of remote handling (RH) operations in fusion environments is increasingly critical as the number of tasks, components and tooling that RH operations teams must deal with inexorably rises. During the recent JET EP1 RH shutdown the existing virtual reality (VR) and procedural database systems proved essential for visualisation and tracking of operations, particularly due to the increasing complexity of remote tasks. A new task planning system for RH operations is in development, and is expected to be ready for use during the next major shutdown, planned for 2009. The system will make use of information available from the remote operations procedures, the RH equipment human-machine interfaces, the on-line RH equipment control systems and also the virtual reality (VR) system to establish a complete database for the location of plant items and RH equipment as RH operations progress. It is intended that the system be used during both preparation and implementation of shutdowns. In the preparations phase the system can be used to validate procedures and overall logistics by allowing an operator to increment through each operation step and to use the VR system to visualise the location and status of all components, manipulators and RH tools. During task development the RH operations engineers can plan and visualise movement of components and tooling to examine handling concepts and establish storage requirements. In the implementation of operations the daily work schedules information will be integrated with the RH operations procedures tracking records to enable the VR system to provide a visual representation of the status of remote operations in real time. Monitoring of the usage history of items will allow estimates of radiation dosage and contaminant exposure to be made. This paper describes the overall aims, structure and use of the system, discusses its application to JET and also considers potential future developments.

  1. NOx Control Options and Integration for US Coal Fired Boilers

    Energy Technology Data Exchange (ETDEWEB)

    Mike Bockelie; Marc Cremer; Kevin Davis; Martin Denison; Adel Sarofim; Connie Senior; Hong-Shig Shim; Dave Swenson; Bob Hurt; Eric Suuberg; Eric Eddings; Kevin Whitty; Larry Baxter; Calvin Bartholomew; William Hecker

    2006-06-30

    This is the Final Report for DOE Cooperative Agreement No: DE-FC26-00NT40753. The goal of the project was to develop cost-effective analysis tools and techniques for demonstrating and evaluating low-NOx control strategies and their possible impact on boiler performance for boilers firing US coals. The Electric Power Research Institute (EPRI) provided co-funding for this program. This project included research on: (1) In furnace NOx control; (2) Impacts of combustion modifications on boiler operation; (3) Selective Catalytic Reduction (SCR) catalyst testing and (4) Ammonia adsorption/removal on fly ash. Important accomplishments were achieved in all aspects of the project. Rich Reagent Injection (RRI), an in-furnace NOx reduction strategy based on injecting urea or anhydrous ammonia into fuel rich regions in the lower furnace, was evaluated for cyclone-barrel and PC fired utility boilers. Field tests successfully demonstrated the ability of the RRI process to significantly reduce NOx emissions from a staged cyclone-fired furnace operating with overfire air. The field tests also verified the accuracy of the Computational Fluid Dynamic (CFD) modeling used to develop the RRI design and highlighted the importance of using CFD modeling to properly locate and configure the reagent injectors within the furnace. Low NOx firing conditions can adversely impact boiler operation due to increased waterwall wastage (corrosion) and increased soot production. A corrosion monitoring system that uses electrochemical noise (ECN) corrosion probes to monitor, on a real-time basis, high temperature corrosion events within the boiler was evaluated. Field tests were successfully conducted at two plants. The Ohio Coal Development Office provided financial assistance to perform the field tests. To investigate soot behavior, an advanced model to predict soot production and destruction was implemented into an existing reacting CFD modeling tool. Comparisons between experimental data collected

  2. A Model for Optimization and Analysis of Energy Flexible Boiler Plants for Building Heating Purposes

    Energy Technology Data Exchange (ETDEWEB)

    Nielsen, J.R.

    1996-05-01

    This doctoral thesis presents a model for optimization and analysis of boiler plants. The model optimizes a boiler plant with respect to the annual total costs or with respect to energy consumption. The optimum solution is identified for a given number of energy carriers and defined characteristics of the heat production units. The number of heat production units and the capacity of units related to each energy carrier or the capacity of units related to the same energy carrier can be found. For a problem comprising large variation during a defined analysis period the model gives the operating costs and energy consumption to be used in an extended optimization. The model can be used to analyse the consequences with respect to costs and energy consumption due to capacity margins and shifts in the boundary conditions. The model is based on a search approach comprising an operational simulator. The simulator is based on a marginal cost method and dynamic programming. The simulation is performed on an hourly basis. A general boiler characteristic representation is maintained by linear energy or cost functions. The heat pump characteristics are represented by tabulated performance and efficiency as function of state and nominal aggregate capacities. The simulation procedure requires a heat load profile on an hourly basis. The problem of the presence of capacity margins in boiler plants is studied for selected cases. The single-boiler, oil-fired plant is very sensitive to the magnitude of the losses present during burner off-time. For a plant comprising two oil-fired burners, the impact of a capacity margin can be dampened by the selected capacity configuration. The present incentive, in Norway, to install an electric element boiler in an oil-fired boiler plant is analysed. 77 refs., 74 figs., 12 tabs.

  3. Optimal scheduling of sootblowers in power plant boilers

    Science.gov (United States)

    Vasquez-Urbano, Pedro Manuel

    1997-11-01

    Burning coal or other fossil fuels in a utility boiler fouls the surfaces of its heat exchangers with ash and soot residues. These deposits affect the performance of the power plant since they reduce heat transfer from the combustion gases to the water or steam. Fouling can be removed during the operation of the plant with the use of lances, called sootblowers, that direct high-pressure air or steam onto the fouled surfaces. Sootblowing operations are key to plant efficiency and boiler maintenance, but they also incur operating costs. A utility boiler may have a hundred or so sootblowers placed in fixed locations. Deciding which of these should be used at any moment is complicated by the lack of instrumentation that can monitor fouling levels. This dissertation studies the optimization problem of scheduling sootblowing activities at a utility plant. The objective is to develop an optimization approach to determine which sootblowers should be activated at any moment in order to maximize plant efficiency. To accomplish this, three issues are addressed. First, models are developed that can estimate fouling conditions indirectly during plant operation using commonly available data. The approach used relies on a sequential application of linear regression fits. Secondly, autoregressive exogenous (ARX) models are used to describe the dynamics of the fouling process and to estimate the consequences of fouling on plant efficiency. All the foregoing empirical models are developed using data from a power plant. Finally, using the empirical models, an optimization model is formulated for the sootblowing scheduling problem and different optimization approaches that combine nonlinear programming with heuristics methods are investigated for its solution. The applicability of dynamic programming to this optimization problem is also explored.

  4. High Temperature Corrosion in Biomass-Fired Boilers

    DEFF Research Database (Denmark)

    Henriksen, Niels; Montgomery, Melanie; Hede Larsen, Ole

    2002-01-01

    condense on superheater components. This gives rise to specific corrosion problems not previously encountered in coal-fired power plants. The type of corrosion attack can be directly ascribed to the composition of the deposit and the metal surface temperature. To avoid such high corrosion rates, woodchip...... has also been utilised as a fuel. Combustion of woodchip results in a smaller amount of ash, and potassium and chlorine are present in lesser amounts. However, significant corrosion rates were still seen. A case study of a woodchip fired boiler is described. The corrosion mechanisms in both straw...

  5. Economic valuation of heat pumps and electric boilers in the Danish energy system

    DEFF Research Database (Denmark)

    Nielsen, Maria Grønnegaard; Morales González, Juan Miguel; Zugno, Marco;

    2016-01-01

    Heat pumps (HP) and electric immersion boilers (EB) have great potential to increase flexibility in energy systems. In parallel, decreasing taxes on electricity-based heat production are creating a more favorable economic environment for the deployment of these units in Denmark. In this paper......, the economic value of heat pumps and electric boilers is assessed by simulating their day-to-day market performance using a novel operational strategy based on two-stage stochastic programming. This stochastic model is employed to optimize jointly the daily operation of HPs and EBs along with the Combined Heat...... to investigate the effect on market performance of varying capacity and efficiency for these units, as well as of different levels of prices in the electricity market. We find that these parameters substantially affect the profitability of heat pumps and electric boilers, hence, they must be carefully assessed...

  6. Modelling and simulating fire tube boiler performance

    DEFF Research Database (Denmark)

    Sørensen, K.; Condra, T.; Houbak, Niels;

    2003-01-01

    A model for a flue gas boiler covering the flue gas and the water-/steam side has been formulated. The model has been formulated as a number of sub models that are merged into an overall model for the complete boiler. Sub models have been defined for the furnace, the convection zone (split in 2......: a zone submerged in water and a zone covered by steam), a model for the material in the boiler (the steel) and 2 models for resp. the water/steam zone (the boiling) and the steam. The dynamic model has been developed as a number of Differential-Algebraic-Equation system (DAE). Subsequently Mat......Lab/Simulink has been applied for carrying out the simulations. To be able to verify the simulated results experiments has been carried out on a full scale boiler plant....

  7. Untypical bromine corrosion in boilers co-firing biomass

    Directory of Open Access Journals (Sweden)

    A. Hernas

    2012-09-01

    Full Text Available Purpose: The aim of this study was to determine the untypical corrosion resistance of rotary air preheaters in a biomass co-fired power plant.Design/methodology/approach: The selected results of some components of regenerative rotary air preheaters in a biomass co-fired power plant are presented. The macro and microstructure of corroded components of a LUVO preheater after 3 years of service are presented. The chemical composition of corrosion products was determined by X-ray microanalysis.Findings: Data concerning toxicity and identification of PBDEs (Polibrominated diphenyl ethers in the biomass is very limited. The presented research provides information and the proposed corrosion reaction mechanism in environments containing biomass with aggressive compounds like Cl, Si, H and Br.Research limitations/implications: An extended research on PBDEs in power plant fuels is necessary to give a full assessment of the corrosion mechanism in the presented environment; obligatory classification of the co-fired biomass.Originality/value: Firstly, an assessment of the danger for boiler materials co-firing biomass containing brominated organic flame and presentation of the reaction during the corrosion process and degradation of power boiler components in the presented environment. Secondly, the highlighting of the problem that there is a need to properly select and determine the chemical composition of the biomass used.

  8. Superheater materials for waste incinerator boilers. Trials at the Hoegdalen plant

    International Nuclear Information System (INIS)

    In order to obtain an acceptable length of life for the superheaters in waste incinerated boilers a considerably lower steam temperature is used than when incinerating conventional fuel. In spite of this the life of the superheaters is unsatisfactory, with the occurrence of damage in some type of incinerator boilers after only a few years operation. The use of high alloyed material instead of conventional pressure vessel steels can increase the length of life and improve operational efficiency in existing incinerator boilers. Such tubes permit higher steam data for new plants. Cooled materials testing probes have been mounted in the flue gas duct close to the superheater in two boilers in the Hoegdalen plant, Stockholm. The materials temperatures have been maintained in the range 400-500 degrees C. Low metal losses have been obtained, in particular with Alloy 625, but also with Alloy 825 and Sandvik Sanicro 28. The attack on the tubes is corrosion, caused by the aggressive dust which is trapped in the superheaters. In these trials it has been shown that correct boiler design is very important, in conjunction with the choice of materials

  9. Superheater materials for waste incinerator boilers. Trials at the Hoegdalen plant

    Energy Technology Data Exchange (ETDEWEB)

    Haeggblom, E.

    1992-12-01

    In order to obtain an acceptable length of life for the superheaters in waste incinerated boilers a considerably lower steam temperature is used than when incinerating conventional fuel. In spite of this the life of the superheaters is unsatisfactory, with the occurrence of damage in some type of incinerator boilers after only a few years operation. The use of high alloyed material instead of conventional pressure vessel steels can increase the length of life and improve operational efficiency in existing incinerator boilers. Such tubes permit higher steam data for new plants. Cooled materials testing probes have been mounted in the flue gas duct close to the superheater in two boilers in the Hoegdalen plant, Stockholm. The materials temperatures have been maintained in the range 400-500 degrees C. Low metal losses have been obtained, in particular with Alloy 625, but also with Alloy 825 and Sandvik Sanicro 28. The attack on the tubes is corrosion, caused by the aggressive dust which is trapped in the superheaters. In these trials it has been shown that correct boiler design is very important, in conjunction with the choice of materials.

  10. Mechanical Design of Steel Tubing for Use in Black Liquor Recovery Boilers

    Energy Technology Data Exchange (ETDEWEB)

    Taljat, B.; Zacharaia, T.; Wang, X.; Kesier, J.; Swindeman, R.; Hubbard, C.

    1999-05-26

    Finite element models were developed for thermal-mechanical analysis of black liquor recovery boiler floor tubes. Residual stresses in boiler floors due to various manufacturing processes were analyzed. The modeling results were verified by X-ray and neutron diffraction measurements at room temperature on as-manufactured tubes as well as tubes after service. The established finite element models were then used to evaluate stress conditions during boiler operation. Using these finite element models, a parametric response surface study was performed to investigate the influence of material properties of the clad layer on stresses in the floor tubes during various boiler operating conditions, which yielded a generalized solution of stresses in the composite tube floors. The results of the study are useful for identifying the mechanisms of cracking experienced by recovery boilers. Based on the results of the response surface study, a recommendation was made for more suitable materials in terms of the analyzed mechanical properties. Alternative materials and manufacturing processes are being considered to improve the resistance to cracking and the in-service life of composite tubes. To avoid numerous FE stress-strain analyses of composite tubes made of different material combinations, a response surface study was performed that considered two essential mechanical properties of the clad material - coefficient of thermal expansion and yield stress - as independent variables. The response surface study provided a generalized solution of stresses in the floor in terms of the two selected parameters.

  11. Ecological boiler modernization, feasible energy solutions

    International Nuclear Information System (INIS)

    Alstom Power, s.r.o., ALSTOM GROUP in Brno, Czech Republic is a successor of PBS (First Brno Machine Works). PBS was a well-known company in Bulgaria - mainly as Heating Power Plant (HPP) and Industrial Plant supplier of boilers, industrial steam turbines, milling systems, heat exchangers Btc. PBS has been privatised in two stages starting at1993 year. Alstom recently deals with boiler and heat exchanger products. Industrial turbine but has been sold to Siemens in 2004

  12. Boiler burden reduced at Bedford site.

    Science.gov (United States)

    Horsley, Chris

    2011-10-01

    With the NHS aiming to reduce its 2007 carbon footprint by 10% by 2015, Chris Horsley, managing director of Babcock Wanson UK, a provider of industrial boilers and burners, thermal oxidisers, air treatment, water treatment, and associated services, looks at how one NHS Trust has approached the challenge, and considerably reduced its carbon emissions, by refurbishing its boiler house and moving from oil to gas-fired steam generation. PMID:22049674

  13. Integrated use of boiler ash as organic fertilizer and soil conditioner with NPK in calcareous soil

    Directory of Open Access Journals (Sweden)

    Muhammad Jamil Khan

    2008-05-01

    Full Text Available characteristics and provide a reasonable economic means to recycle these wastes in an environmentally friendly manner. To achieve this objective, sugar industry boiler ash was applied to wheat crop in pots having 20 kg soil @ 3, 12, 25,50, 125 and 250 t ha-1 respectively, compared to the control. Same doses of boiler ash were also applied to wheat crop in the field experiment. A basal dose of NPK, 120, 90, and 60 kg ha-1 respectively, was also applied with boiler ash before sowingof wheat crop in both experiments. The soil under investigation was calcareous in nature, having a high pH (8.2, low in organic matter (8200 mg kg-1, and deficient in N (300 mg kg-1, P (7.5 mg kg-1 and Zn (6.2 mg kg-1. Boiler ash was rich inmicronutrients like Fe, Mn, Zn and Cu and also contained sufficient amount of Ca, Mg, Na, S, K and P. Consequently, total porosity of soil, available P, S and K, Fe, Mn, Zn and Cu content in soil, increased with the levels of boiler ash application.On the other hand, dry bulk density declined which is a positive effect. ECe and pH of the soil was minutely increased. Yields and most of the yield components of wheat crop in pots, as well as in the field experiment, also increased due to boiler ashapplication. It is recommended that application of boiler ash @ 50 t ha-1 will result in enhanced yield of wheat in calcareous soil.

  14. The production of hot sanitary water by condensing boilers: Analysis of the seasonal experimental results of a central heating plant

    Energy Technology Data Exchange (ETDEWEB)

    Caliari, R.; Cirillo, E.; Lazzarin, R.; Piccininni, F.

    1988-12-01

    The use of condensing boilers in the production of hot sanitary water clearly evidences their advantages, since the highest operating temperatures are only around 60/degree/C. This paper examines performance test results relevant to a central heating plant (serving a residential area in Rovereto, Italy) with 112 kW of thermal power. The analysis reveals the excellent performance characteristics of the condensing boilers and points out the importance of proper management of the recirculation system.

  15. Final environmental impact statement for the continued operation of the Pantex Plant and associated storage of nuclear weapon components. Volume 3 -- Comment response

    International Nuclear Information System (INIS)

    The Draft Environmental Impact Statement (EIS) for the continued operation of Pantex Plant was published in March 1996. The document assessed the alternatives of no action, relocation of the storage of plutonium components resulting from nuclear weapon disassemble activities at Pantex Plant to another site, and the proposed action (preferred alternative) of continuing operations and increasing the quantity of pits in interim storage at Pantex Plant. This report contains the comments and responses received on the Draft EIS

  16. NOx Control Options and Integration for US Coal Fired Boilers

    Energy Technology Data Exchange (ETDEWEB)

    Mike Bockelie; Kevin Davis; Temi Linjewile; Connie Senior; Eric Eddings; Kevin Whitty; Larry Baxter; Calvin Bartholomew; William Hecker; Stan Harding

    2004-03-31

    This is the fifteenth Quarterly Technical Report for DOE Cooperative Agreement No: DE-FC26-00NT40753. The goal of the project is to develop cost effective analysis tools and techniques for demonstrating and evaluating low NOx control strategies and their possible impact on boiler performance for boilers firing US coals. The Electric Power Research Institute (EPRI) is providing co-funding for this program. At AEP's Gavin Plant, data from the corrosion probes showed that corrosion rate increased as boiler load was increased. During an outage at the plant, the drop in boiler load, sensor temperature and corrosion rate could all be seen clearly. Restarting the boiler saw a resumption of corrosion activity. This behavior is consistent with previous observations made at a 600MWe utility boiler. More data are currently being examined for magnitudes of corrosion rates and changes in boiler operating conditions. Considerable progress was made this quarter in BYU's laboratory study of catalyst deactivation. Surface sulfation appears to partially suppress NO adsorption when the catalyst is not exposed to NH3; NH3 displaces surface-adsorbed NO on SCR catalysts and surface sulfation increases the amount of adsorbed NH3, as confirmed by both spectroscopy and TPD experiments. However, there is no indication of changes in catalyst activity despite changes in the amount of adsorbed NH3. A monolith test reactor (MTR), completed this quarter, provided the first comparative data for one of the fresh and field-exposed monolith SCR catalysts yet developed in this project. Measurements of activity on one of the field-exposed commercial monolith catalysts do not show significant changes in catalyst activity (within experimental error) as compared to the fresh catalyst. The exposed surface of the sample contains large amounts of Ca and Na, neither of which is present in the fresh sample, even after removal of visibly obvious fouling deposits. However, these fouling compounds do

  17. Utilization of coal-water fuels in fire-tube boilers. Final report, October 1990--August 1994

    Energy Technology Data Exchange (ETDEWEB)

    Sommer, T.; Melick, T.; Morrison, D.

    1994-12-31

    The objective of this DOE sponsored project was to successfully fire coal-water slurry in a fire-tube boiler that was designed for oil/gas firing and establish a data base that will be relevant to a large number of existing installations. Firing slurry in a fire-tube configuration is a very demanding application because of the extremely high heat release rates and the correspondingly low furnace volume where combustion can be completed. Recognizing that combustion efficiency is the major obstacle when firing slurry in a fire-tube boiler, the program was focused on innovative approaches for improving carbon burnout without major modifications to the boiler. The boiler system was successfully designed and operated to fire coal-water slurry for extended periods of time with few slurry related operational problems. The host facility was a 3.8 million Btu/hr Cleaver-Brooks fire-tube boiler located on the University of Alabama Campus. A slurry atomizer was designed that provided outstanding atomization and was not susceptible to pluggage. The boiler was operated for over 1000 hours and 12 shipments of slurry were delivered. The new equipment engineered for the coal-water slurry system consisted of the following: combustion air and slurry heaters; cyclone; baghouse; fly ash reinjection system; new control system; air compressor; CWS/gas burner and gas valve train; and storage tank and slurry handling system.

  18. Seward CFB boilers will curb water pollution and air emissions

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2003-03-01

    When Reliant Energy Co's Seward station begins commercial operation in 2004, it will replace an 80-yr-old pulverized-coal plant with a circulating fluidized bed (CFB) facility that more than doubles the capacity while slashing total air emissions. The baseload facility, located in Indiana County, PA, will be fuelled by local low-grade waste coal. Added to the back end of the two 292-MW CFB boilers, selective noncatalytic reduction equipment will lower NOx emissions, and ALSTOM's flash dryer absorber (FDA) system will lower SO{sub 2} emissions whilst using less limestone. 3 photos.

  19. [Engineering development of advanced coal-fired low-emission boiler systems]. Technical progress report, October--December 1995

    Energy Technology Data Exchange (ETDEWEB)

    Wesnor, J.D.; Bakke, E. [ABB Environmental Systems, Birmingham, AL (United States); Bender, D.J.; Kaminski, R.S. [Raytheon Engineers and Constructors, Inc., Philadelphia, PA (United States)

    1995-12-31

    The overall objective of the Project is the expedited commercialization of advanced coal-fired low-emisssion boiler systems. The primary objectives are: NO{sub x} emissions, lb/million Btu; SO{sub 2} emissions, lb/million Btu; particulate emissions, lb/million Btu; and net plant efficiency, not less than 42%. The secondary objectives are: improved ash disposability; reduced waste generation; and reduced air toxics emissions. Accomplishments to date are summarized for the following tasks: task 1, project planning and management; task 7, component development and optimization; task 8, preliminary POC test facility design; task 9, subsystem test design and plan; task 10, subsystem test unit construction; and task 11, subsystem test operation and evaluation.

  20. BOILER EFFICIENCY EVALUATION AND MONITORING THROUGH DATA MINING TECHNIQUES IN TEXTILE INDUSTRY

    Directory of Open Access Journals (Sweden)

    S.K. TYAGI,

    2011-04-01

    Full Text Available Cost of energy is the highest among all other components in the production of textile products. So energy efficiency analysis and control has assumed paramount importance. Boiler consumes measure chunk of fuel in any processing industry. Efficiency of any Boiler depends upon minimization of various indirect losses of theboiler so that amount of energy input in the boiler by burning the fuel can be maximum utilized for generation of steam and cost of steam can be minimized ultimately. The proposed data mining technique can prove to be a very effective tool for evaluating and maintain cluster wise boiler efficiency and indirect losses. Also it is veryhelpful to meet the objective of energy conservation and fuel saving by curbing the losses with the help of various check points. Cluster wise evaluation of boiler efficiency is a major highlight of data mining technique. Effective use of data mining will ear mark various areas where energy and there by precious fuel can be saved.

  1. Invariant differential operators on H-type groups and discrete components in restrictions of complementary series of rank one semisimple groups

    DEFF Research Database (Denmark)

    Möllers, Jan; Ørsted, Bent; Zhang, Genkai

    2016-01-01

    on the nilpotent radicals $N$ and $N_1$ of the minimal parabolics in $G$ and $G_1$, respectively. The groups $N$ and $N_1$ are of H-type and we construct explicitly invariant differential operators between $N$ and $N_1$. These operators induce the projections onto the discrete components. Our construction...... of the invariant differential operators is carried out uniformly in the framework of H-type groups and also works for those H-type groups which do not occur as nilpotent radical of a parabolic subgroup in a semisimple group....

  2. Ash particle erosion on steam boiler convective section

    Energy Technology Data Exchange (ETDEWEB)

    Meuronen, V.

    1997-12-31

    In this study, equations for the calculation of erosion wear caused by ash particles on convective heat exchanger tubes of steam boilers are presented. A new, three-dimensional test arrangement was used in the testing of the erosion wear of convective heat exchanger tubes of steam boilers. When using the sleeve-method, three different tube materials and three tube constructions could be tested. New results were obtained from the analyses. The main mechanisms of erosion wear phenomena and erosion wear as a function of collision conditions and material properties have been studied. Properties of fossil fuels have also been presented. When burning solid fuels, such as pulverized coal and peat in steam boilers, most of the ash is entrained by the flue gas in the furnace. In bubbling and circulating fluidized bed boilers, particle concentration in the flue gas is high because of bed material entrained in the flue gas. Hard particles, such as sharp edged quartz crystals, cause erosion wear when colliding on convective heat exchanger tubes and on the rear wall of the steam boiler. The most important ways to reduce erosion wear in steam boilers is to keep the velocity of the flue gas moderate and prevent channelling of the ash flow in a certain part of the cross section of the flue gas channel, especially near the back wall. One can do this by constructing the boiler with the following components. Screen plates can be used to make the velocity and ash flow distributions more even at the cross-section of the channel. Shield plates and plate type constructions in superheaters can also be used. Erosion testing was conducted with three types of tube constructions: a one tube row, an in- line tube bank with six tube rows, and a staggered tube bark with six tube rows. Three flow velocities and two particle concentrations were used in the tests, which were carried out at room temperature. Three particle materials were used: quartz, coal ash and peat ash particles. Mass loss

  3. The CERL in-situ probe for boiler ferrule bore mensuration

    International Nuclear Information System (INIS)

    Mensuration of the bores of boiler feed control ferrules in-situ within the AGR boilers can be done using a Central Electricity Research Laboratories-designed probe and ancillary equipment. From these measurements it is possible to determine the loss coefficients of the ferrules with fair accuracy. These loss coefficients may differ from the intended values because of poor quality control during manufacture or because of erosion and oxide deposition in service. This Report describes the construction and operation of the equipment. (author)

  4. Modern power station practice mechanical boilers, fuel-, and ash-handling plant

    CERN Document Server

    Sherry, A; Cruddace, AE

    2014-01-01

    Modern Power Station Practice, Second Edition, Volume 2: Mechanical (Boilers, Fuel-, and Ash-Handling Plant) focuses on the design, manufacture and operation of boiler units and fuel-and ash-handling plants.This book is organized into five main topics-furnace and combustion equipment, steam and water circuits, ancillary plant and fittings, dust extraction and draught plant, and fuel-and ash-handling plant.In these topics, this text specifically discusses the influence of nature of coal on choice of firing equipment; oil-burner arrangements, ignition and control; disposition of the heating surf

  5. EFFICIENCY OF MULTI-MODULE SOLAR COLLECTORS AS A PREFIX TO A BOILER

    Directory of Open Access Journals (Sweden)

    Denysova A.E.

    2014-12-01

    Full Text Available Influencing factors on thermal and economic efficiency of the combined of heat supply installation are established. Constructive circuits of solar heat supply "prefix" interaction with boiler installation are worked out. Mathematical models of heat exchange processes in elements of combined heat supply system with the account solar engineering characteristics are developed. The techniques of analysis of efficiency of multi-modular system of solar collectors with compulsory circulation for water heating boiler allowing calculating of efficiency factor; heat removal factor and heat transfer factor with the account of construction and operation conditions of alternative heat supply system are presented.

  6. The Numerical Simulation Application for Fire-Tube Boiler Heating Surface Safety Evaluation

    Directory of Open Access Journals (Sweden)

    Khaustov Sergei A.

    2016-01-01

    Full Text Available The numerical simulation is applied for fire-tube boiler heating surface safety estimation. Thermal processes in an inflatable fire-tube furnace during its emergency operation were simulated using the finite volume method with Euler approximation and the implicit pressure based algorithm. Study results reproduce failures connected with increasing of impasse aerodynamic resistance. The method of these failures prediction is suggested. Simulation has shown that entering the amount of coolant into combustion volume results in burner fan incapability to overcome the impasse resistance of the furnace. The simulation results are visually confirmed during the inspection of emergency boilers.

  7. Analysis of selected problems of biomass combustion process in batch boilers - experimental and numerical approach

    OpenAIRE

    Szubel Mateusz

    2016-01-01

    It is possible to list numerous groups of heating units that are used in households, such as boilers, stoves and units used as supporting heat sources, namely fireplaces. In each case, however, the same operational problems may be evoked [1]. To understand the causes of energy losses in a boiler system, a proper definition of significant elements of the unit’s heat balance is necessary. In the group of energy losses, the flue gas loss and the incomplete combustion loss are the most significan...

  8. Gain-Scheduled Control of a Fossil-Fired Power Plant Boiler

    DEFF Research Database (Denmark)

    Hangstrup, M.; Stoustrup, Jakob; Andersen, Palle;

    1999-01-01

    In this paper the objective is to optimize the control of a coal fired 250 MW power plant boiler. The conventional control system is supplemented with a multivariable optimizing controller operating in parallel with the conventional control system. Due to the strong dependence of the gains...

  9. Ash transformation in suspension fired boilers co-firing coal and straw

    DEFF Research Database (Denmark)

    Zheng, Yuanjing; Jensen, Peter Arendt; Jensen, Anker Degn;

    The properties of the ash from co-firing of coal and straw have a large influence on boiler operation, flue gas cleaning equipment and appropriate utilization of the fly ash. A study on the fuel composition and local conditions influence on fly ash properties has been done by making entrained flo...

  10. Usage of Boiler Unit Exhaust Gas Heat in Contact Heat Exchanger

    Directory of Open Access Journals (Sweden)

    G. I. Zhikhar

    2010-01-01

    Full Text Available The paper presents Results of investigations pertaining to operation of a GM-50-14/250 boiler with a contact economizer are given in the paper. The paper reveals influence of contact economizer on fuel economy and reduction of nitrogen oxide discharge.

  11. Emission of volatile organic compounds from oil-fired and gas-fired heating boilers

    International Nuclear Information System (INIS)

    The emissions of Volatile Organic Compounds (VOC) and nitrogen oxides (NOx) from different types of oil-fired and gas-fired boilers have been investigated. Measurements have been made at three excess air ratios for two different burners for domestic boilers using light fuel oil, as well as at larger plants using WRD, heavy fuel oil and LPG. Significant emissions of VOC, in this case methane, ethylene and acetylene, could only be found in one case with a burner for domestic boilers adjusted to a soot number of 9, according to Bacharach. However, this represents practically unrealistic operating conditions. In all other cases the concentrations of VOC were below the detection limits. The emissions of NOx varied between 26 mg NO2/MJ in one case for a burner for domestic boilers, to 183 NO2/MJ for one of the heavy fuel oil plants. In conclusion, the survey shows that the VOC emissions from oil-fired and gas-fired boiler plants are very low. (3 refs., 17 figs., 6 tabs.)

  12. On the influence of chlorides and sulphureous compounds on the corrosion of superheater tubes in boilers with special consideration on kraft recovery boilers

    Energy Technology Data Exchange (ETDEWEB)

    Bruno, Fredrik [AaF-IPK AB, Stockholm (Sweden)

    1999-03-01

    This report reviews the thermochemistry of the most relevant corrosion reactions and mechanisms with chloride especially considering the kraft pulp mill recovery boiler. The flue gas side corrosion of superheater tubes is governed by the fuel constituents, and by the carryover particles and the gaseous impurities accompanying the flue gases and the local chemical conditions they cause on the superheater tube surface. A study made on coal-fired boilers in Germany has been interpreted so that the protective ability of the oxide layer on the tube surface of a superheater tube is limited, which causes a close to linear time dependence of the material loss due to corrosion. The thermochemistry of the reactions of the protective oxide layer itself with the components of the deposited carryover and the flue gas sulphur components seems thus to govern the mechanism of the corrosion. The corrosion in the recovery boiler is concluded to be more dependant on this combined action of carry-over and sulphureous oxides, so the presence of chlorides in the flue gases only influences the melting range properties of the sulphate deposits, but seems to exert less influence on the chemical reactions which attack the oxides of the passive layer. The thermochemistry also explains the formation of a sulphide layer often found between the deposits and the surface of the tube metal on superheater tubes as a result of reaction with sulpureous oxides from the flue gas and carbon in the carryover. The factors which in practice limit the superheater corrosion in the recovery boiler are interpreted as both material and process dependent. The main limiting factor for the steam temperature is still the melting range of the sulphate deposit. There seems thus to be little hope for the aim to raise the steam temperature of the kraft recovery boiler above the range which is already achievable with the presently available composite tubes 22 refs, 10 figs

  13. 600 MW机组对冲燃煤锅炉尾部CO浓度偏高的调整试验%Operation optimization on high CO emissions of a 600 MW unit swirl-opposed firing boiler after low-NOx burner retrofitting

    Institute of Scientific and Technical Information of China (English)

    周平; 张广才; 严晓勇; 李冰

    2014-01-01

    After low-NOx burner transformation of a supercritical 600 MW swirl-opposed firing boiler,the CO concentration in the tail became high and the NOx emission didn't reach the expectations due improper operation adj ustment.The analysis shows that the uneven distribution of oxygen along the width and depth direction of the furnace is the main cause.Thus,according to the structural characteristics of the retrofited burners,the burner parameters were optimized.After that,the CO concentration at rated load reduced from 2 000μL/L to lower than 100μL/L,the carbon content in fly ash reduced to below 0.5%,the boiler effi-ciency increased by 0.8%,and the NOx emission concentration dropped from 400~450 mg/m3 to about 2 5 0 mg/m3 .%某超临界600 MW机组旋流对冲燃烧锅炉低氮改造后,由于运行调整不理想,致使锅炉尾部C O浓度偏高且N Ox 排放未达到预期目标.分析认为,其主要原因是锅炉沿炉膛宽度及深度方向氧量分布不均所致.对此,根据燃烧器改造后的结构特点,对燃烧器参数进行优化调整,在保证NOx 排放的前提下将锅炉满负荷时尾部 CO 浓度由2000μL/L 左右降至100μL/L以下,飞灰可燃物含碳量降至0.5%以下,锅炉效率提高0.8百分点,NOx 排放浓度由改造前的400~450 mg/m3降至250 mg/m3左右.

  14. The levels of forming at students of general school operating mobility as executive component of arbitrary management of moving activity.

    Directory of Open Access Journals (Sweden)

    Artyushenko A.A.

    2011-03-01

    Full Text Available The aim of researches is to determine concept «Personality mobility» in the light of pictures of arbitrary management conduct and activity of man In the article is considered question of diagnostics of forming operating mobility for the students of general school as activity of constituent of arbitrary management. It is certain four levels of formed operating mobility for lower boys, for teenagers and for senior pupils. It is well-proven that for period of studies at general school the indexes of operating mobility of students are not change substantially.

  15. Parameter Tuning via Genetic Algorithm of Fuzzy Controller for Fire Tube Boiler

    Directory of Open Access Journals (Sweden)

    Osama I. Hassanein

    2012-04-01

    Full Text Available The optimal use of fuel energy and water in a fire tube boiler is important in achieving economical system operation, precise control system design required to achieve high speed of response with no overshot. Two artificial intelligence techniques, fuzzy control (FLC and genetic-fuzzy control (GFLC applied to control both of the water/steam temperature and water level control loops of boiler. The parameters of the FLC are optimized to locating the optimal solutions to meet the required performance objectives using a genetic algorithm. The parameters subject to optimization are the width of the membership functions and scaling factors. The performance of the fire tube boiler that fitted with GFLC has reliable dynamic performance as compared with the system fitted with FLC.

  16. Static and Transient Performance Prediction for CFB Boilers Using a Bayesian—Gaussian Neural Network

    Institute of Scientific and Technical Information of China (English)

    HaiwenYe; WeidouNi

    1997-01-01

    A bayesian-Gaussian Neural Network(BGNN)is put forward in this paper to predict the static and transient performance of Circulating Fluidized Bed(CFB) boilers.The advantages of this network over Back-Propagation Neural Networks(BPNNs),easier determination of topology,simpler and time saving in training process as well as self-organizing bility,make this network more practical in on-line performance prediction for complicatied processes,Simulation shows that this network is comparable to the BPNNs in predicting the performance of CFB boilers.Good and practical on-line performance predictions are essential for operation guide and model predictive control of CFB boilers,which are under research by the authors.

  17. Assessing the emission factors of low-pour-fuel-oil and diesel in steam boilers

    Directory of Open Access Journals (Sweden)

    Ohijeagbon, I.O.

    2012-12-01

    Full Text Available The purpose of this study is to examine the emissions effects resulting from the use of low pour fuel oil (LPFO and diesel fuels in industrial steam boilers operation. The method of ultimate analysis of the products of combustion and emissions of pollutant analysis were used to estimate the annual rate of emissions of boilers. The results shows that the levels of uncontrolled boiler emissions on the environment can lead to increased greenhouse effects, global warming, and pollution and toxilogical impacts on human health. Only carbon monoxide emission was found to vary with the levels of oxygen generation in the products of combustion, while other substances were generally in relation to constituents and rates of consumption of fuel.

  18. Ash Deposit Formation and Removal in a Straw and Wood Suspension-Fired Boiler

    DEFF Research Database (Denmark)

    Shafique Bashir, Muhammad; Jensen, Peter Arendt; Frandsen, Flemming;

    by using an advanced online deposit probe in a full scale suspension-fired boiler using wood and straw pellets as fuel (Amageværket Unit 2, AMV2). The 250 MWth boiler has maximum capacity of 60t/h biomass, owned by Vattenfall, and located in Copenhagen, Denmark. The maximum operation period of boiler...... in the superheater region (1st draught, flue gas temperature, 820-865 °C) and in the tube bank region (2nd draught, flue gas temperature, 580-605 oC). The percentage of ash in the applied straw and wood was 5.9 % and 3.3 %, while the K contents were 0.81% and 0.09% respectively. During 35% straw share, the initial...

  19. Development of a web-based monitoring system using operation parameters for the main component in nuclear power plants

    International Nuclear Information System (INIS)

    The frequency of the damage is increasing, which is caused by the fatigue, according to the increase of running of nuclear power plants. So we need to acquire the reliance of design data to estimate the fatigue and damage of major machinery that might happen as time-dependent crack growth characterization. The research is focused on keeping operating record of nuclear power plants about major machinery which consists of a nuclear reactor pressure boarder on each excessive operating condition including normal operating and extraordinary operating by estimating fracture mechanical movements on real time and fatigue about major nuclear power plants machinery, which are acquired the pressure and temperature data. For further details about the scope and contents of R and D are following. Development of H/W that is necessary to acquire operating real time data of heating and hydraulic power. Selection of a safety variable about major system by each type (the four NPP, all unit). Communication protocol development for connecting between CARE system data base server and fatigue monitoring system data base server. Development of connecting database for controlling and storing of heating and hydraulic power operating data. Real time monitoring system development based on Web using JAVA

  20. Development of a web-based monitoring system using operation parameters for the main component in nuclear power plants

    International Nuclear Information System (INIS)

    The frequency of the damage is increasing, which is caused by the fatigue, according to the increase of running of nuclear power plants. So we need to acquire the reliance of design data to estimate the fatigue and damage of major machinery that might happen as time-dependent crack growth characterization. The research is focused on keeping operating record of nuclear power plants about major machinery which consists of a nuclear reactor pressure boarder on each excessive operating condition including normal operating and extraordinary operating by estimating fracture mechanical movements on real time and fatigue about major nuclear power plants machinery, which are acquired the pressure and temperature data. For further details about the scope and contents of R and D are following: development of H/W that is necessary to acquire operating real time data of heating and hydraulic power, selection of a safety variable about major system by each type (the fourth unit), communication protocol development for connecting between CARE system data base server and fatigue monitoring system data base server, development of connecting database for controlling and storing of heating and hydraulic power operating data, real time monitoring system development based on web using JAVA

  1. Development of a web-based monitoring system using operation parameters for the main component in nuclear power plants

    Energy Technology Data Exchange (ETDEWEB)

    Son, Dong Chan; An, Kung Il; Hong, Suk Young; Lee, Jeong Soo; Jung, Duk Jin; Shin, Sun Hee; Son, So Hee [Daesang Information Technology Co., Ltd., Seoul (Korea, Republic of)

    2004-02-15

    The frequency of the damage is increasing, which is caused by the fatigue, according to the increase of running of nuclear power plants. So we need to acquire the reliance of design data to estimate the fatigue and damage of major machinery that might happen as time-dependent crack growth characterization. The research is focused on keeping operating record of nuclear power plants about major machinery which consists of a nuclear reactor pressure boarder on each excessive operating condition including normal operating and extraordinary operating by estimating fracture mechanical movements on real time and fatigue about major nuclear power plants machinery, which are acquired the pressure and temperature data. For further details about the scope and contents of R and D are following. Development of H/W that is necessary to acquire operating real time data of heating and hydraulic power. Selection of a safety variable about major system by each type (the four NPP, all unit). Communication protocol development for connecting between CARE system data base server and fatigue monitoring system data base server. Development of connecting database for controlling and storing of heating and hydraulic power operating data. Real time monitoring system development based on Web using JAVA.

  2. Fault Analysis and Innovation in Slag Discharge System of 440-t/h CFB Boiler

    Institute of Scientific and Technical Information of China (English)

    Xu Qisheng; Song Jinghui

    2009-01-01

    @@ CFB boilers have been widely used in China in recent years with their perfect performances in coal adaptability,load variation capability and lower pollutant emission.The No.3 135-MW CFB unit in Lianzhou Power Plant is the first 440-t/h series CFB unit in Guangdong Province.It finished 72-hour trial operation in Feb.2004 and was transferred to trial operation.During the trial operation and the next commercial operation,there were some problems happened in the boiler slag discharging system,seriously affecting the safe and reliable operation and the loading capability.After innovation,these problems have been completely solved.Hopefidly the solutions may be used for reference to the units with similar problems.

  3. Corrosion of evaporator tubes in low emission steam boilers

    Directory of Open Access Journals (Sweden)

    S. Topolska

    2010-04-01

    Full Text Available Purpose: of this paper is to reveal the mechanisms of corrosion processes of outer surfaces of low-emission steam boiler evaporator tubes. Examinations were performed to find the reasons of different corrosion susceptibility of tubes situated at combustion chamber on various levels.Design/methodology/approach: Examinations were conducted on several segments of Ø 57 x 5.0 mm evaporator tubes made of 16M (16Mo3 steel grade. Segments were taken from level of 10 meters and 18 meters from the chamber bottom of low-emission coal fired steam boiler after two years operation. Microstructure degradation of base material was estimated. Metallographic evaluation of scale morphology, its micro sites chemical composition analysis and distribution of elements on cross sections have been performed.Findings: Eexaminations of evaporator tubes indicated that reduction of wall thickness was considerable at the segments taken from level of 10 m, when at level of 18 m this reduction was small. The morphology of scales consisted of external layer which was porous and weakly connected to the tube surface, and internal layer, which was dense and adherent to the base metal. In these two layers the bands reach in sulfur were detected. The sulfide corrosion seems to be the main degradation mechanism of the tube surface at the level of 10 m.Research limitations/implications: Corrosion of the water wall tubes in low-emission steam boilers is a result of reaction of steel tube surface with the aggressive substoichiometric environment contains sulfur. The chemical composition of flue gases changes along the water wall. The exact compound of flue gases has not been determined in this study.Practical implications: Prevention of water wall tubes corrosion can be achieved by changing in operation conditions or replacement of tube materials. The first mentioned action is limited to accurate burner’s adjustment or introduces a flow of additional air along the walls and create

  4. NOx Control Options and Integration for US Coal Fired Boilers

    Energy Technology Data Exchange (ETDEWEB)

    Mike Bockelie; Kevin Davis; Temi Linjewile; Connie Senior; Eric Eddings; Kevin Whitty; Larry Baxter; Calvin Bartholomew; William Hecker; Stan Harding

    2003-06-30

    This is the twelfth Quarterly Technical Report for DOE Cooperative Agreement No: DE-FC26-00NT40753. The goal of the project is to develop cost effective analysis tools and techniques for demonstrating and evaluating low NOx control strategies and their possible impact on boiler performance for boilers firing US coals. The Electric Power Research Institute (EPRI) is providing co-funding for this program. This program contains multiple tasks and good progress is being made on all fronts. During this quarter, a new effort was begun on the development of a corrosion management system for minimizing the impacts of low NOx combustion systems on waterwalls; a kickoff meeting was held at the host site, AEP's Gavin Plant, and work commenced on fabrication of the probes. FTIR experiments for SCR catalyst sulfation were finished at BYU and indicated no vanadium/vanadyl sulfate formation at reactor conditions. Improvements on the mass-spectrometer system at BYU have been made and work on the steady state reactor system shakedown neared completion. The slipstream reactor continued to operate at AEP's Rockport plant; at the end of the quarter, the catalysts had been exposed to flue gas for about 1000 hours. Some operational problems were addressed that enable the reactor to run without excessive downtime by the end of the quarter.

  5. THERMAL BOUNDARY LAYER IN CFB BOILER RISER

    Institute of Scientific and Technical Information of China (English)

    Jinwei; Wang; Xinmu; Zhao; Yu; Wang; Xing; Xing; Jiansheng; Zhang; Guangxi; Yue

    2006-01-01

    Measurement of temperature profiles of gas-solid two-phase flow at different heights in commercial-scale circulating fluidized bed (CFB) boilers was carried out. Experimental results showed that the thickness of thermal boundary layer was generally independent of the distance from the air distributor, except when close to the riser outlet. Through analysis of flow and combustion characteristics in the riser, it was found that the main reasons for the phenomena were: 1) the hydrodynamic boundary layer was thinner than the thermal layer and hardly changed along the CFB boiler height, and 2) both radial and axial mass and heat exchanges were strong in the CFB boiler. Numerical simulation of gas flow in the outlet zone confirmed that the distribution of the thermal boundary layer was dominated by the flow field characteristics.

  6. Experimental installation with pressurized fluidized bed boiler

    Energy Technology Data Exchange (ETDEWEB)

    Dobrzanski, W.; Szwarc, W.; Jurek, K.; Prokop, A. (Politechnika Warszawska (Poland). Instytut Techniki Cieplnej)

    1990-01-01

    Describes a test installation with a 3 MW pressurized fluidized bed boiler. The installation was commissioned at the Institute of Heat Engineering at the Technical University in Warsaw. Predesign assumptions and the lay-out of the installation are given. A schematic diagram of the pressurized (0.6 MPa) fluidized bed boiler with an inner diameter of 1.4 m and a total height of 5.45 m is shown. The fuel feeding system consists of a coal and adsorbent container, two feeders and an air jet pump for pneumatic transport. A water type boiler is integrated into the pressure vessel. Flue gas cyclones are also integrated into a separate pressure vessel. The computerized control system and instrumentation are described. Temperatures, pressures, pressure differences, rotational speeds and the chemical composition of gases are monitored.

  7. Computer simulation of the fire-tube boiler hydrodynamics

    Science.gov (United States)

    Khaustov, Sergei A.; Zavorin, Alexander S.; Buvakov, Konstantin V.; Sheikin, Vyacheslav A.

    2015-01-01

    Finite element method was used for simulating the hydrodynamics of fire-tube boiler with the ANSYS Fluent 12.1.4 engineering simulation software. Hydrodynamic structure and volumetric temperature distribution were calculated. The results are presented in graphical form. Complete geometric model of the fire-tube boiler based on boiler drawings was considered. Obtained results are suitable for qualitative analysis of hydrodynamics and singularities identification in fire-tube boiler water shell.

  8. Computer simulation of the fire-tube boiler hydrodynamics

    Directory of Open Access Journals (Sweden)

    Khaustov Sergei A.

    2015-01-01

    Full Text Available Finite element method was used for simulating the hydrodynamics of fire-tube boiler with the ANSYS Fluent 12.1.4 engineering simulation software. Hydrodynamic structure and volumetric temperature distribution were calculated. The results are presented in graphical form. Complete geometric model of the fire-tube boiler based on boiler drawings was considered. Obtained results are suitable for qualitative analysis of hydrodynamics and singularities identification in fire-tube boiler water shell.

  9. Combustion stability assessment for utility pulverized coal-fired boilers under low loads

    Energy Technology Data Exchange (ETDEWEB)

    Zhou, H.-C.; Huang, Y.-L.; Li, J.; Liu, Z.-H.; Zheng, C.-G. [Huazhong University of Science and Technology, Wuhan (China). National Lab. of Coal Combustion, Dept. of Power Engineering

    2000-08-01

    Based on the influence of chemical equivalence ratio on the combustion stability of utility pulverized coal-fired boilers and the control theory about system stability, a combustion stability index, CSI, which refers to the maximum reduction ratio of the fuel mass flow rate that can be overcome by the stable combustion process under a constant air mass flow rate, was proposed to assess quantitatively the combustion stability in the boilers. MLO, the Minimum Load of Operation with stable combustion not supported by firing oil, and MCQ, the Minimum Coal Quality, which gives the lowest heat values of coals with different volatile matter contents for stable operation of boilers, are defined on the basis of CSI. In order to predict MLO and MCQ, a simple chemical reaction system model has been modified by means of the concept of lean flammability of gaseous fuels. A three-dimensional combustion simulation code integrated with the modified model was used to study the stability of combustion process in a 200 MWe pulverized coal fired utility boiler. The predictions of MLO and MCQ agreed confidently with operational experiences. 16 refs., 7 figs.

  10. Magnetic Fusion Energy Plasma Interactive and High Heat Flux Components: Volume 5, Technical assessment of critical issues in the steady state operation of fusion confinement devices

    International Nuclear Information System (INIS)

    Critical issues for the steady state operation of plasma confinement devices exist in both the physics and technology fields of fusion research. Due to the wide range and number of these issues, this technical assessment has focused on the crucial issues associated with the plasma physics and the plasma interactive components. The document provides information on the problem areas that affect the design and operation of a steady state ETR or ITER type confinement device. It discusses both tokamaks and alternative concepts, and provides a survey of existing and planned confinement machines and laboratory facilities that can address the identified issues. A universal definition of steady state operation is difficult to obtain. From a physics point of view, steady state is generally achieved when the time derivatives approach zero and the operation time greatly exceeds the characteristic time constants of the device. Steady state operation for materials depends on whether thermal stress, creep, fatigue, radiation damage, or power removal are being discussed. For erosion issues, the fluence and availability of the machine for continuous operation are important, assuming that transient events such as disruptions do not limit the component lifetimes. The panel suggests, in general terms, that steady state requires plasma operation from 100 to 1000 seconds and an availability of more than a few percent, which is similar to the expectations for an ETR type device. The assessment of critical issues for steady state operation is divided into four sections: physics issues; technology issues; issues in alternative concepts; and devices and laboratory facilities that can address these problems

  11. 46 CFR 56.50-30 - Boiler feed piping.

    Science.gov (United States)

    2010-10-01

    ... for water tube boilers shall have fresh water connections only. Care shall be taken to prevent the... 46 Shipping 2 2010-10-01 2010-10-01 false Boiler feed piping. 56.50-30 Section 56.50-30 Shipping... APPURTENANCES Design Requirements Pertaining to Specific Systems § 56.50-30 Boiler feed piping. (a)...

  12. 46 CFR 61.05-20 - Boiler safety valves.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 2 2010-10-01 2010-10-01 false Boiler safety valves. 61.05-20 Section 61.05-20 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) MARINE ENGINEERING PERIODIC TESTS AND INSPECTIONS Tests and Inspections of Boilers § 61.05-20 Boiler safety valves. Each safety valve for a...

  13. Lower price for solar boilers must improve market penetration

    International Nuclear Information System (INIS)

    The Dutch government aims at 1.7 PJ thermal energy for the year 2007 to be supplied by solar water heaters. For that target the number of installed solar boilers must increase seven times the number of installed solar boilers in 1998. This can be stimulated by a considerable reduction of the market price for such boilers

  14. Central heating: fossil-fired boilers

    Energy Technology Data Exchange (ETDEWEB)

    Blazek, C.F.; Baker, N.R.; Tison, R.R.

    1979-05-01

    This evaluation provides performance and cost data for fossil-fuel-fired steam boilers, hot-water generators, and thermal fluid generators currently available from manufacturers. Advanced-technology fluidized-bed boilers also are covered. Performance characteristics investigated include unit efficiencies, turndown capacity, and pollution requirements. Costs are tabulated for equipment and installation of both field-erected and packaged units. The information compiled in this evaluation will assist in the process of selecting energy-conversion units required for industrial, commercial, and residential applications.

  15. Thermal Characteristics of Tube Bundles in Ultra-Supercritical Boilers

    Directory of Open Access Journals (Sweden)

    Seok Min Choi

    2016-09-01

    Full Text Available In this study, flow and thermal characteristics of tube bundles in ultra-supercritical boilers were analyzed. The local heat transfer around the tube bundles was measured to predict the local temperature distribution and vulnerable positions of the superheated tube bundles. The maximally superheated tube bundles were simulated in the laboratory and local heat transfer was measured by using the naphthalene sublimation method. The experiment was conducted on three lines of tube bundles, all with in-line arrangements. Each line consist of six tubes. The distance in the streamwise direction (Sx/∅ was 1.99 and that in the spanwise direction (Sz/∅ was 5.45. The Reynolds number varied from 5000 to 30,000, which covers a range of different operating conditions. Thermal and stress analyses were conducted numerically, based on the experimental data. The results showed that the flow characteristic changes the local heat transfer of the tube bundles. The flow impinged on the stagnation point of Tube 1 and reattached at 60° of Tube 2. The high heat transfer occurred at those positions of the tube bundles. The temperature and stress distributions on the surface of each tube bundle also varied. The reattachment point on Tube 2 had the highest heat transfer and temperature distribution. That position on Tube 2 was subjected to the highest stress due to the large temperature gradient. This result indicates that Tube 2 of the ultra-supercritical (USC boiler is the weakest of the tube bundles, changing the pitch of the streamwise direction of Tube 2 is one method to reduce the highest stress in superheater tube bundles in the USC boiler.

  16. Corrosion probes for fireside monitoring in coal-fired boilers

    Energy Technology Data Exchange (ETDEWEB)

    Covino, Bernard S., Jr.; Bullard, Sophie J.; Ziomek-Moroz, M.; Holcomb, Gordon R.

    2005-01-01

    Corrosion probes are being developed and combined with an existing measurement technology to provide a tool for assessing the extent of corrosion of metallic materials on the fireside in coal-fired boilers. The successful development of this technology will provide power plant operators the ability to (1) accurately monitor metal loss in critical regions of the boiler, such as waterwalls, superheaters, and reheaters; and (2) use corrosion rates as process variables. In the former, corrosion data could be used to schedule maintenance periods and in the later, processes can be altered to decrease corrosion rates. The research approach involves laboratory research in simulated environments that will lead to field tests of corrosion probes in coal-fired boilers. Laboratory research has already shown that electrochemically-measured corrosion rates for ash-covered metals are similar to actual mass loss corrosion rates. Electrochemical tests conducted using a potentiostat show the corrosion reaction of ash-covered probes at 500?C to be electrochemical in nature. Corrosion rates measured are similar to those from an automated corrosion monitoring system. Tests of corrosion probes made with mild steel, 304L stainless steel (SS), and 316L SS sensors showed that corrosion of the sensors in a very aggressive incinerator ash was controlled by the ash and not by the alloy content. Corrosion rates in nitrogen atmospheres tended to decrease slowly with time. The addition of oxygen-containing gases, oxygen and carbon dioxide to nitrogen caused a more rapid decrease in corrosion rate, while the addition of water vapor increased the corrosion rate.

  17. NOx Control Options and Integration for US Coal Fired Boilers

    Energy Technology Data Exchange (ETDEWEB)

    Mike Bockelie; Kevin Davis; Temi Linjewile; Connie Senior; Eric Eddings; Kevin Whitty; Larry Baxter; Calvin Bartholomew; William Hecker; Stan Harding; Robert Hurt

    2003-12-31

    This is the fourteenth Quarterly Technical Report for DOE Cooperative Agreement No: DEFC26-00NT40753. The goal of the project is to develop cost effective analysis tools and techniques for demonstrating and evaluating low NOx control strategies and their possible impact on boiler performance for boilers firing US coals. The Electric Power Research Institute (EPRI) is providing co-funding for this program. Using the initial CFD baseline modeling of the Gavin Station and the plant corrosion maps, six boiler locations for the corrosion probes were identified and access ports have been installed. Preliminary corrosion data obtained appear consistent and believable. In situ, spectroscopic experiments at BYU reported in part last quarter were completed. New reactor tubes have been made for BYU's CCR that allow for testing smaller amounts of catalyst and thus increasing space velocity; monolith catalysts have been cut and a small reactor that can accommodate these pieces for testing is in its final stages of construction. A poisoning study on Ca-poisoned catalysts was begun this quarter. A possible site for a biomass co-firing test of the slipstream reactor was visited this quarter. The slipstream reactor at Rockport required repair and refurbishment, and will be re-started in the next quarter. This report describes the final results of an experimental project at Brown University on the fundamentals of ammonia / fly ash interactions with relevance to the operation of advanced NOx control technologies such as selective catalytic reduction. The Brown task focused on the measurement of ammonia adsorption isotherms on commercial fly ash samples subjected to a variety of treatments and on the chemistry of dry and semi-dry ammonia removal processes.

  18. Modeling and field observations of char bed processes in black liquor recovery boilers

    Energy Technology Data Exchange (ETDEWEB)

    Engblom, M.

    2010-07-01

    The char bed plays an important role in kraft black liquor combustion. Stable operation of the char bed promotes efficient and safe operation of the black liquor recovery boiler. It also plays a crucial role in the recovery of the pulping chemicals. Char bed operation involves controlling the char bed size and shape. Mathematical modeling based on computational fluid dynamics (CFD) haas been applied to recovery boilers for increased insights into the recovery furnace processes and to aid in the design of new boilers. So far, all CED-based char bed models reported in literature have used a fixed bed shape. This imposes restrictions on simulation of char bed burning by not considering inherently occurring changes in bed shape. In this thesis, a CED -based recovery furnace model is further developed to predict changes in bed shape. The new model is used in simulation of existing recovery boilers. The predictions of bed shape are compared with observations from real boilers. The furnace model is capable of correctly simulating the overall response of the char bed size to operational changes. This confirms the current quantitative overall understanding of char bed burning. In addition to modeling, visual observations of the char bed processes were made in this work. The observations provide validation data concerning the physical behavior of the char bed, and the findings from the observations can be used in further development of char bed models. Modeling and simulations of fundamental laboratory scale char bed experiments reported in literature are also carried out. The simulations complement the experimental data by providing detailed insights into gas phase reactions that can occur inside the gas boundary layer above a char bed. (orig.)

  19. Operator Semi-group of Density Evolution Equation for a Repairable Redundnt System with Two Same Components

    Institute of Scientific and Technical Information of China (English)

    史定华; 徐洪; 等

    2002-01-01

    For a repairable redundant system consisting of two same components with exponential lifetime and general repair time distribution,the probability densities of the system in some state at time t were determined by a group of ordinary and partial differential equations,called density evolution equations.It was proved that the time-dependent solution of the density evolution equations uniquely exists and strongly converges to its steady state density solution by a semi-group method.In this proof,it is not necessary to suppose that the repair rate function is bounded.The technique of the proof is valuable for many density evolution equatons.

  20. The association between component malalignment and post-operative pain following navigation-assisted total knee arthroplasty: results of a cohort/nested case-control study.

    Science.gov (United States)

    Czurda, Thomas; Fennema, Peter; Baumgartner, Martin; Ritschl, Peter

    2010-07-01

    Previous studies have noted an adverse relationship between implant malalignment during total knee arthroplasty (TKA) and post-operative pain. Although some evidence exists indicating that computer-assisted surgical navigation for TKA can improve the accuracy of component alignment, its impact on clinical outcomes is currently unknown. The dual goals of the present cohort/nested case-control study were to (1) compare self-reported responses to the Western Ontario-McMaster Osteoarthritis Index (WOMAC) questionnaire between computer-assisted TKA (123 patients) using the imageless PiGalileo navigation system and conventional TKA (207 patients) [cohort analysis], and (2) to investigate a potential association between malalignment and post-operative pain in 19 painful knees and 19 asymptomatic knees obtained from the cohort analysis using matched sampling [nested case-control study]. In the cohort analysis, a relevant but non-significant (P = 0.06) difference in the occurrence of chronic pain was observed between the navigated (12%) and conventional arms (20%). Median post-operative WOMAC pain score was 100 (range, 50-100) in the conventional group and 100 (range, 65-100) in the navigated group. However, the Mann-Whitney test revealed a significant difference in favor of the navigated group (P = 0.01). In the nested case-control analysis, radiological outcomes and computer tomography (CT) measurements of femoral rotation were compared between the groups. The CT rotation measurements yielded evidence of a relationship between post-operative pain and incorrect rotational alignment of the femoral component of more than 3 degrees (OR: 7; 95% CI: 1.2-42; P = .033). In conclusion, there was no clinical benefit to computer-assisted navigation; however, a statistically significant relationship was observed between incorrect rotational alignment of the femoral component and symptoms of post-operative pain following TKA.

  1. Aircraft noise reduction technology. [to show impact on individuals and communities, component noise sources, and operational procedures to reduce impact

    Science.gov (United States)

    1973-01-01

    Aircraft and airport noise reduction technology programs conducted by NASA are presented. The subjects discussed are: (1) effects of aircraft noise on individuals and communities, (2) status of aircraft source noise technology, (3) operational procedures to reduce the impact of aircraft noise, and (4) NASA relations with military services in aircraft noise problems. References to more detailed technical literature on the subjects discussed are included.

  2. Recovery Act: Oxy-Combustion Technology Development for Industrial-Scale Boiler Applications. Task 4 - Testing in Alstom's 15 MWth Boiler Simulation Facility

    Energy Technology Data Exchange (ETDEWEB)

    Levasseur, Armand

    2014-04-30

    Alstom Power Inc. (Alstom), under U.S. DOE/NETL Cooperative Agreement No. DE-NT0005290, is conducting a development program to generate detailed technical information needed for application of oxy-combustion technology. The program is designed to provide the necessary information and understanding for the next step of large-scale commercial demonstration of oxy combustion in tangentially fired boilers and to accelerate the commercialization of this technology. The main project objectives include: Design and develop an innovative oxyfuel system for existing tangentially-fired boiler units that minimizes overall capital investment and operating costs; Evaluate performance of oxyfuel tangentially fired boiler systems in pilot scale tests at Alstom’s 15 MWth tangentially fired Boiler Simulation Facility (BSF); Address technical gaps for the design of oxyfuel commercial utility boilers by focused testing and improvement of engineering and simulation tools; Develop the design, performance and costs for a demonstration scale oxyfuel boiler and auxiliary systems; Develop the design and costs for both industrial and utility commercial scale reference oxyfuel boilers and auxiliary systems that are optimized for overall plant performance and cost; and, Define key design considerations and develop general guidelines for application of results to utility and different industrial applications. The project was initiated in October 2008 and the scope extended in 2010 under an ARRA award. The project is scheduled for completion by April 30, 2014. Central to the project is 15 MWth testing in the BSF, which provided in-depth understanding of oxy-combustion under boiler conditions, detailed data for improvement of design tools, and key information for application to commercial scale oxy-fired boiler design. Eight comprehensive 15 MWth oxy-fired test campaigns were performed with different coals, providing detailed data on combustion, emissions, and thermal behavior over a matrix of

  3. Deposit Probe Measurements in Large Biomass-Fired Grate Boilers and Pulverized-Fuel Boilers

    DEFF Research Database (Denmark)

    Hansen, Stine Broholm; Jensen, Peter Arendt; Jappe Frandsen, Flemming;

    2014-01-01

    temperatures (>900 °C). At lower flue gas temperatures, the deposits can be removed by soot blowing. The required soot blower impact pressure is strongly influenced by the surface temperature, such that a high surface temperature makes the deposit more difficult to remove. During straw/wood......-up increased with the K-content of the fuel ash and fly ash for grate-fired boilers. For suspension-fired boilers, deposition rates are comparatively low for wood-firing and increase with increasing fuel straw shares. Shedding of deposits occurs by melting during straw-firing on a grate at high flue gas......-firing in suspension-fired boilers, shedding occurred by debonding with incomplete removal at flue gas temperatures of 600–1000 °C and by debonding with complete removal during wood-firing in suspension-fired boilers at high flue gas temperatures (1300 °C). Shedding events were not observed during wood suspension...

  4. NOx CONTROL OPTIONS AND INTEGRATION FOR US COAL FIRED BOILERS

    International Nuclear Information System (INIS)

    This is the seventh Quarterly Technical Report for DOE Cooperative Agreement No: DE-FC26-00NT40753. The goal of the project is to develop cost effective analysis tools and techniques for demonstrating and evaluating low NOx control strategies and their possible impact on boiler performance for firing US coals. The Electric Power Research Institute (EPRI) is providing co-funding for this program. This program contains multiple tasks and good progress is being made on all fronts. A series of field tests for RRI at the Ameren Sioux Unit No.1 have demonstrated that RRI can provide up to 30% NOx reduction over the use of over fire air in large scale (480MW) cyclone fired utility boilers. The field tests and modeling results are in good agreement. Final data analysis has been completed for tests performed at Eastlake Power Station of a real-time waterwall corrosion monitoring system. The tests demonstrated that corrosion could be measured accurately in real-time in normal boiler operations, and an assessment of waterwall wastage could be made without impacting boiler availability. Detailed measurements of soot volume fraction have been performed for a coal burner in a pilot scale test furnace. The measured values are in good agreement with the expected trends for soot generation and destruction. Catalysts from four commercial manufacturers have been ordered and one of the samples was received this quarter. Several in situ analyses of vanadium-based SCR catalyst systems were completed at BYU. Results to date indicate that the system produces results that represent improvements compared to literature examples of similar experiments. Construction of the catalyst characterization system (CCS) reactor is nearly complete, with a few remaining details discussed in this report. A literature review originally commissioned from other parties is being updated and will be made available under separate cover as part of this investigation. Fabrication of the multi-catalyst slipstream

  5. Soot blowing methods and soot steam consumption in Swedish recovery boilers; Sotningsmetoder och sotaangfoerbrukning i svenska sodapannor

    Energy Technology Data Exchange (ETDEWEB)

    Svedin, Kristoffer; Wallin, Erik; Ahlroth, Mikael

    2008-09-15

    The aim with the report was to put together a description of the current state of the sootblowing systems at Swedish recovery boilers, and to explain differences in cleanability and sootblowing efficiency. In chapter 4 a summary of new techniques and alternative soot blowing methods is found. The report is intended for persons working in the pulp industry. To facilitate the benchmarking the recovery boilers have been divided into two groups. Group A comprises recovery boilers which only have one stop per year and the remaining recovery boilers with more than one stop are classified into group B. The following conclusions, based on the recovery boiler design specifications, are of importance to achieve high boiler availability: Low furnace load; High recovery boiler, wide furnace bottom area; Modern air ports; Small or no correlation between cross pitch division in heat surfaces and cleanability could be seen. The expectation was to identify such a relation. However there are doubts on the correctness in reported data. The amount of chlorine and potassium is assumed to affect the cleanability for a few recovery boilers, but for the majority the amounts are low and most likely do not impact the operation. Because of the large impact of the recovery boilers design data (furnace area, load etc.) on the sootblowing, it has been hard to identify the relation cleanability contra sootblowing system. The relations that could be seen are: No distinction between normally designed nozzles and 'high efficiency' nozzles could be identified. The operational conditions for the different models differ a lot and the effect of nozzle type could not be distinguished. Only a minority of the soot blowing sequences are known from the study. In the recovery boilers with problematic areas improvements can be made in the soot blowing sequence. Four recovery boilers are using intelligent soot blowing of some kind. Two of these boilers have low availability and the other two have

  6. NO{sub x} controls for coal-fired utility boilers in East Central Europe

    Energy Technology Data Exchange (ETDEWEB)

    Eskinazi, D. [Electric Power Research Inst., Washington, DC (United States); Tavoulareas, E.S. [Energy Technologies Enterprises Corp., McLean, VA (United States)

    1995-12-01

    Increasing environmental pressures worldwide, including East Central Europe are placing greater emphasis on NO{sub x} emission controls in utility power plants. Western Europe, Japan and the U.S. have significant experience in applying NO{sub x} controls, especially in boilers firing hard coal. Some countries in Europe (i.e., Germany and Austria), have gained experience in applying NO{sub x} controls in boilers firing low-rank coal. This experience can be applied to East Central European countries in providing the basis for planning NO{sub x} control projects, suggesting cost-effective solutions, and providing lessons learned. However, while the experience is generally applicable to East Central European countries, differences in boiler design, operation and coal characteristics also need to be considered. This paper begins with a comparison of the NO{sub x} regulations, identifies the key NO{sub x} control technologies and the worldwide experience with them, and discusses the achievable NO{sub x} reduction, O&M impacts, and retrofit costs for each technology. Emphasis is placed on retrofit applications for existing boilers, because new coal-fired power plants are not expected to be built for the next 5-10 years. This paper also focuses on technologies with relatively low cost and operational simplicity: combustion system tuning/optimization. low-NO{sub x} burners (LNB), overfire air (OFA), selective non-catalytic reduction (SNCR), and reburning.

  7. Hydronic Heating Retrofits for Low-Rise Multifamily Buildings: Boiler Control Replacement and Monitoring

    Energy Technology Data Exchange (ETDEWEB)

    Dentz, J.; Henderson, H.; Varshney, K.

    2014-09-01

    The ARIES Collaborative, a U.S. Department of Energy Building America research team, partnered with NeighborWorks America affiliate Homeowners' Rehab Inc. (HRI) of Cambridge, Massachusetts, to study improvements to the central hydronic heating system in one of the nonprofit's housing developments. The heating controls in the three-building, 42-unit Columbia Cambridge Alliance for Spanish Tenants housing development were upgraded. Fuel use in the development was excessive compared to similar properties. A poorly insulated thermal envelope contributed to high energy bills, but adding wall insulation was not cost-effective or practical. The more cost-effective option was improving heating system efficiency. Efficient operation of the heating system faced several obstacles, including inflexible boiler controls and failed thermostatic radiator valves. Boiler controls were replaced with systems that offer temperature setbacks and one that controls heat based on apartment temperature in addition to outdoor temperature. Utility bill analysis shows that post-retrofit weather-normalized heating energy use was reduced by 10%-31% (average of 19%). Indoor temperature cutoff reduced boiler runtime (and therefore heating fuel consumption) by 28% in the one building in which it was implemented. Nearly all savings were obtained during night which had a lower indoor temperature cut off (68 degrees F) than day (73 degrees F). This implies that the outdoor reset curve was appropriately adjusted for this building for daytime operation. Nighttime setback of heating system supply water temperature had no discernable impact on boiler runtime or gas bills.

  8. Alkali metal pool boiler life tests for a 25 kWe advanced Stirling conversion system

    Science.gov (United States)

    Anderson, W. G.; Rosenfeld, J. H.; Noble, J.

    The overall operating temperature and efficiency of solar-powered Stirling engines can be improved by adding an alkali metal pool boiler heat transport system to supply heat more uniformly to the heater head tubes. One issue with liquid metal pool boilers is unstable boiling. Stable boiling is obtained with an enhanced boiling surface containing nucleation sites that promote continuous boiling. Over longer time periods, it is possible that the boiling behavior of the system will change. An 800-h life test was conducted to verify that pool boiling with the chosen fluid/surface combination remains stable as the system ages. The apparatus uses NaK boiling on a - 100 + 140 stainless steel sintered porous layer, with the addition of a small amount of xenon. Pool boiling remained stable to the end of life test. The pool boiler life test included a total of 82 cold starts, to simulate startup each morning, and 60 warm restarts, to simulate cloud cover transients. The behavior of the cold and warm starts showed no significant changes during the life test. In the experiments, the fluid/surface combination provided stable, high-performance boiling at the operating temperature of 700 C. Based on these experiments, a pool boiler was designed for a full-scale 25-kWe Stirling system.

  9. Environmental control during steam boiler washing

    Energy Technology Data Exchange (ETDEWEB)

    Guimaraes, Marcio A.B.; Abreu Pereira, Vera L. de [Companhia Petroquimica do Nordeste (COPENE), Camacari, BA (Brazil). Div. de Engenharia Ambiental; Ringler, Ulrich E.S. [PROMON Engenharia Ltda., Salvador, BA (Brazil)

    1993-12-31

    The washing and chemical cleaning of boilers, activities of a high polluting potential, are responsible for the generation of wastewater of high contents of heavy metals, suspended solids and chemical oxygen demand (COD). This paper describes the actions carried out by COPENE - Petroquimica do Nordeste S/A - in order to reduce this problem. (author). 10 refs., 3 figs., 2 tabs.

  10. Control Properties of Bottom Fired Marine Boilers

    DEFF Research Database (Denmark)

    Solberg, Brian; Andersen, Palle; Karstensen, Claus M. S.

    2005-01-01

    the interactions in the system are inspected to analyse potential benefit from using a multivariable control strategy in favour of the current strategy based on single loop theory. An analysis of the nonlinear model is carried out to further determine the nonlinear characteristics of the boiler system...

  11. Microphone Detects Boiler-Tube Leaks

    Science.gov (United States)

    Parthasarathy, S. P.

    1985-01-01

    Unit simple, sensitive, rugged, and reliable. Diaphragmless microphone detects leaks from small boiler tubes. Porous plug retains carbon granules in tube while allowing pressure changes to penetrate to granules. Has greater life expectancy than previous controllers and used in variety of hot corrosive atmospheres.

  12. Model boiler studies on deposition and corrosion

    International Nuclear Information System (INIS)

    Deposit formation was studied in a model boiler, with sea-water injections to simulate the in-leakage which could occur from sea-water cooled condensers. When All Volatile Treatment (AVT) was used for chemistry control the deposits consisted of the sea-water salts and corrosion products. With sodium phosphate added to the boiler water, the deposits also contained the phosphates derived from the sea-water salts. The deposits were formed in layers of differing compositions. There was no significant corrosion of the Fe-Ni-Cr alloy boiler tube under deposits, either on the open area of the tube or in crevices. However, carbon steel that formed a crevice around the tube was corroded severely when the boiler water did not contain phosphate. The observed corrosion of carbon steel was caused by the presence of acidic, highly concentrated chloride solution produced from the sea-water within the crevice. Results of theoretical calculations of the composition of the concentrated solution are presented. (author)

  13. Statistical and time domain signal analysis of the thermal behaviour of wind turbine drive train components under dynamic operation conditions

    International Nuclear Information System (INIS)

    Gearboxes and generators are fundamental components of all electrical machines and the backbone of all electricity generation. Since the wind energy represents one of the key energy sources of the future, the number of wind turbines installed worldwide is rapidly increasing. Unlike in the past wind turbines are more often positioned in arctic as well as in desert like regions, and thereby exposed to harsh environmental conditions. Especially the temperature in those regions is a key factor that defines the design and choice of components and materials of the drive train. To optimize the design and health monitoring under varying temperatures it is important to understand the thermal behaviour dependent on environmental and machine parameters. This paper investigates the behaviour of the stator temperature of the double fed induction generator of a wind turbine. Therefore, different scenarios such as start of the turbine after a long period of no load, stop of the turbine after a long period of full load and others are isolated and analysed. For each scenario the dependences of the temperature on multiple wind turbine parameters such as power, speed and torque are studied. With the help of the regression analysis for multiple variables, it is pointed out which parameters have high impact on the thermal behaviour. Furthermore, an analysis was done to study the dependences in the time domain. The research conducted is based on 10 months of data of a 2 MW wind turbine using an adapted data acquisition system for high sampled data. The results appear promising, and lead to a better understanding of the thermal behaviour of a wind turbine drive train. Furthermore, the results represent the base of future research of drive trains under harsh environmental conditions, and it can be used to improve the fault diagnosis and design of electrical machines.

  14. Data for model validation summary report. A summary of data for validation and benchmarking of recovery boiler models

    Energy Technology Data Exchange (ETDEWEB)

    Grace, T.; Lien, S.; Schmidl, W.; Salcudean, M.; Abdullah, Z.

    1997-07-01

    One of the tasks in the project was to obtain data from operating recovery boilers for the purpose of model validation. Another task was to obtain water model data and computer output from University of British Columbia for purposes of benchmarking the UBC model against other codes. In the course of discussions on recovery boiler modeling over the course of this project, it became evident that there would be value in having some common cases for carrying out benchmarking exercises with different recovery boiler models. In order to facilitate such a benchmarking exercise, the data that was obtained on this project for validation and benchmarking purposes has been brought together in a single, separate report. The intent is to make this data available to anyone who may want to use it for model validation. The report contains data from three different cases. Case 1 is an ABBCE recovery boiler which was used for model validation. The data are for a single set of operating conditions. Case 2 is a Babcock & Wilcox recovery boiler that was modified by Tampella. In this data set, several different operating conditions were employed. The third case is water flow data supplied by UBC, along with computational output using the UBC code, for benchmarking purposes.

  15. The Boiler Booster design: Feasibility study for an implementation of the Climate Well absorption technology in conventional boilers in order to improve its performance

    OpenAIRE

    Pallarols Farreras, Jordina

    2008-01-01

    European Union has recently made a new directive to impose a classification system based on boilers efficiency. This new regulation generates the necessity of create new boilers more energy efficient like the one developed throughout this thesis. An innovative combined heat and power boiler (CHP boiler) called Boiler Booster is studied in this thesis. The main focus will therefore be to design the Boiler Booster taking the advantage of using the patented absorption technology ...

  16. Control of boiler temperature with explicit MPC; Panntemperaturreglering med explicit MPC

    Energy Technology Data Exchange (ETDEWEB)

    Slaetteke, Ola; Velut, Stefan; Raaberg, Martin

    2012-02-15

    MPC is the multivariable controller that has been most successful in the process industry and particularly the petrochemical industry. It has been described as one of the most significant developments in process control and the main reasons for this are: 1. It handles multivariable control problems in a natural manner. 2. It is relative easy to understand the structure of the controller, which is the same whether it is a simple loop or a multivariable system. 3. It handles limitations of both the process and other practical constraints in a systematic way. Examples of this is that a valve can only work between 0 and 100 %, but also that the CO-level in the flue gas must not exceed a certain level. 4. It allows for operating conditions near critical process boundaries, which in many cases is synonymous with increased production rates, reduced raw material consumption, better energy utilization, and faster process transitions. The aim of the project is to evaluate the potential of multivariable control in the form of explicit MPC in a boiler at Stora Enso Hylte Bruk. This research task can be divided into two sub-tasks: 1. General evaluation of explicit MPC. 2. Evaluation of multivariable control of boiler temperature The purpose of subtask one is to evaluate what is required of a facility owner to implement explicit MPC in a control system. This includes everything from available calculation tools, what is important to consider during the design phase of the controller, different pitfalls that exist, management of different operating modes, to how the controller should be implemented and commissioned. Subtask two is intended to evaluate the multivariable control of a boiler of CFB type (circulating fluidized bed). MPC controller will regulate the temperature in the boiler. In order to maintain the waste incineration directive, the temperature in the upper part of the boiler is controlled. This is done by means of changes in the flow of natural gas injection and

  17. Markets and economics of mixed waste paper as a boiler fuel

    International Nuclear Information System (INIS)

    Mixed waste paper (MWP) is the second largest component of the municipal solid waste steam disposal of in Washington State. Recent state legislation has mandated source separation of recycled material including MWP. The quantity collected will soon saturate both domestic and foreign markets. An alternative market could be as a fuel in existing combustors. The use of MWP as a fuel requires environmental and economic acceptance by potential users. MWP was analyzed for heavy metal concentrations and elemental composition and found to be similar to existing solid and fossil fuels burned in existing boilers. Existing regulations, however, may classify MWP as a municipal solid waste, thus increasing the capital and administrative costs of using this fuel. The cost of processing MWP into a fluff and a pellet was determined. Three existing facilities were studied to determine the capital and operating costs for them to use MWP fuel. In all cases, the cost of processing and transporting the fuel was greater than the break-even price that could be paid by the potential users

  18. Assessing the Exergy Costs of a 332-MW Pulverized Coal-Fired Boiler

    Directory of Open Access Journals (Sweden)

    Victor H. Rangel-Hernandez

    2016-08-01

    Full Text Available In this paper, we analyze the exergy costs of a real large industrial boiler with the aim of improving efficiency. Specifically, the 350-MW front-fired, natural circulation, single reheat and balanced draft coal-fired boiler forms part of a 1050-MW conventional power plant located in Spain. We start with a diagram of the power plant, followed by a formulation of the exergy cost allocation problem to determine the exergy cost of the product of the boiler as a whole and the expenses of the individual components and energy streams. We also define a productive structure of the system. Furthermore, a proposal for including the exergy of radiation is provided in this study. Our results show that the unit exergy cost of the product of the boiler goes from 2.352 to 2.5, and that the maximum values are located in the ancillary electrical devices, such as induced-draft fans and coil heaters. Finally, radiation does not have an effect on the electricity cost, but affects at least 30% of the unit exergy cost of the boiler’s product.

  19. Cracking and Corrosion of Composite Tubes in Black Liquor Recovery Boiler Primary Air Ports

    Energy Technology Data Exchange (ETDEWEB)

    Keiser, James R.; Singbeil, Douglas L.; Sarma, Gorti B.; Kish, Joseph R.; Yuan, Jerry; Frederick, Laurie A.; Choudhury, Kimberly A.; Gorog, J. Peter; Jetté, Francois R.; Hubbard, Camden R.; Swindeman, Robert W.; Singh, Prett M.; Maziasz, Phillip J.

    2006-10-01

    Black liquor recovery boilers are an essential part of kraft mills. Their design and operating procedures have changed over time with the goal of providing improved boiler performance. These performance improvements are frequently associated with an increase in heat flux and/or operating temperature with a subsequent increase in the demand on structural materials associated with operation at higher temperatures and/or in more corrosive environments. Improvements in structural materials have therefore been required. In most cases the alternate materials have provided acceptable solutions. However, in some cases the alternate materials have solved the original problem but introduced new issues. This report addresses the performance of materials in the tubes forming primary air port openings and, particularly, the problems associated with use of stainless steel clad carbon steel tubes and the solutions that have been identified.

  20. Innovative clean coal technology (ICCT): demonstration of selective catalytic reduction (SCR) technology for the control of nitrogen oxide (NOx) emission from high-sulfur, coal-fired boilers - economic evaluation of commercial-scale SCR applications for utility boilers

    International Nuclear Information System (INIS)

    This report presents the results of an economic evaluation produced as part of the Innovative Clean Coal Technology project, which demonstrated selective catalytic reduction (SCR) technology for reduction of NOx emissions from utility boilers burning U.S. high-sulfur coal. The document includes a commercial-scale capital and O ampersand M cost evaluation of SCR technology applied to a new facility, coal-fired boiler utilizing high-sulfur U.S. coal. The base case presented herein determines the total capital requirement, fixed and variable operating costs, and levelized costs for a new 250-MW pulverized coal utility boiler operating with a 60-percent NOx removal. Sensitivity evaluations are included to demonstrate the variation in cost due to changes in process variables and assumptions. This report also presents the results of a study completed by SCS to determine the cost and technical feasibility of retrofitting SCR technology to selected coal-fired generating units within the Southern electric system

  1. METHANE de-NOX for Utility PC Boilers

    Energy Technology Data Exchange (ETDEWEB)

    Bruce Bryan; Serguei Nester; Joseph Rabovitser; Stan Wohadlo

    2005-09-30

    The overall project objective is the development and validation of an innovative combustion system, based on a novel coal preheating concept prior to combustion, that can reduce NO{sub x} emissions to 0.15 lb/million Btu or less on utility pulverized coal (PC) boilers. This NO{sub x} reduction should be achieved without loss of boiler efficiency or operating stability, and at more than 25% lower levelized cost than state-of-the-art SCR technology. A further objective is to ready technology for full-scale commercial deployment to meet the market demand for NO{sub x} reduction technologies. Over half of the electric power generated in the U.S. is produced by coal combustion, and more than 80% of these units utilize PC combustion technology. Conventional measures for NOx reduction in PC combustion processes rely on combustion and post-combustion modifications. A variety of combustion-based NO{sub x} reduction technologies are in use today, including low-NO{sub x} burners (LNBs), flue gas recirculation (FGR), air staging, and natural gas or other fuel reburning. Selective non-catalytic reduction (SNCR) and selective catalytic reduction (SCR) are post-combustion techniques. NO{sub x} reduction effectiveness from these technologies ranges from 30 to 60% and up to 90-93% for SCR. Typically, older wall-fired PC burner units produce NO{sub x} emissions in the range of 0.8-1.6 lb/million Btu. Low-NO{sub x} burner systems, using combinations of fuel staging within the burner and air staging by introduction of overfire air in the boiler, can reduce NO{sub x} emissions by 50-60%. This approach alone is not sufficient to meet the desired 0.15 lb/million Btu NO{sub x} standard with a range of coals and boiler loads. Furthermore, the heavy reliance on overfire air can lead to increased slagging and corrosion in furnaces, particularly with higher-sulfur coals, when LNBs are operated at sub-stoichiometric conditions to reduce fuel-derived NOx in the flame. Therefore, it is desirable

  2. Insurers' Operational and Credit Risk-Management as the Component of Insurers and Banks Mechanism of Integration in Ukraine

    OpenAIRE

    Yermoshenko Anastasiya N.

    2012-01-01

    The article defines and grounds the principles of operational and credit risk-management of insurance companies in the context of the functioning of insurers and banks mechanism of integration in Ukraine.В статье определены и обоснованно принципы управления операционными и кредитными рисками страховых компаний в контексте обеспечения эффективности функционирования механизма интеграции страховых компаний с банками в Украине....

  3. An efficient design tool based on FEM for evaluating effects of components properties and operating conditions on interaction of tire with rigid road

    Institute of Scientific and Technical Information of China (English)

    Moslem Namjoo; Hossein Golbakhshi

    2015-01-01

    It is noted that any variation in operating conditions has a considerable effect on the tire/road interaction. Furthermore, choosing a range of proper values for carcass stiffness is very essential for both tire safety and effective driving action. In this work, an elaborated 3D model fully compliant with the geometrical size of radial tire 185/60 R15 is worked up, for evaluating the effects of components properties and working conditions on deformation and stress/strain fields created inside the tire. For the simulation, the tire structure is assumed to be composed of tread, carcass ply, and bead. The mechanical behavior of rubber as main component of tire is described by Mooney−Rivlin material model. The comparison of the obtained results and laboratory tests demonstrates the validity and high accuracy of analysis.

  4. The Worker Component At The World Trade Center Cleanup: Addressing Cultural And Language Differences In Emergency Operations

    Energy Technology Data Exchange (ETDEWEB)

    McCabe, B.; Carpenter, C.; Blair. D.

    2003-02-24

    On September 11, 2001, the terrorist attacks on the World Trade Center (WTC) caused astronomical loss of life and property. Systems in place to manage disaster response were strained to the limit because key first responders were among the casualties when the twin towers collapsed. In addition, the evolution of events required immediate response in a rapidly changing and extremely hazardous situation. Rescue, recovery, and clean up became an overpowering and sustained effort that would utilize the resources of federal, state and local governments and agencies. One issue during the response to the WTC disaster site that did not receive much attention was that of the limited and non-English speaking worker. The Operating Engineers National HAZMAT Program (OENHP), with its history of a Hispanic Outreach Program, was acutely aware of this issue with the Hispanic worker. The Hispanic population comprises approximately 27% of the population of New York City (1). The extremely unfortunate and tragic events of that day provided an opportunity to not only provide assistance for the Hispanic workers, but also to apply lessons learned and conduct studies on worker training with language barriers in a real life environment. However, due to the circumstances surrounding this tragedy, the study of these issues was conducted primarily by observation. Through partnerships with other organizations such as the Occupational Safety and Health Administration (OSHA), the New York Health Department, the New York Department of Design and Construction (DDC), the New York Committee for Occupational Safety and Health (NYCOSH), and private companies such as 3M and MSA, OENHP was able to provide translated information on hazards, protective measures, fit testing of respirators, and site specific safety and health training. The OENHP translated materials on hazards and how to protect workers into Spanish to assist in getting the information to the limited and non- English speaking workers.

  5. Study of slagging in and blowout of P-59 boiler furnace screens during the burning of Moscow-area coal

    Energy Technology Data Exchange (ETDEWEB)

    Guzenko, S.I.; Vasil' ev, V.V.; Serebryanikov, N.I.; Panchenko, V.F.; Meelak, Kh.O.; Khaikin, I.B.; Perevezentsev, V.P.

    1978-03-01

    The operation of the burners of the P-59 boilers at the Ryazan GRES, burning Moscow area brown coal, is characterized by intense slagging of the LRP screens, especially in the zone of maximum heat formation, causing a particularly severe screen cleaning problem. The thermal efficiency of screen cleaning by steam blowout using OM-0.35 devices is low even with intense use (every 2 hours), which is accompanied by dangerous steam-ash erosion of the tubes. Water blowout of the LRP (lower radiative part) of the P-59 boiler with four long-range M-3A devices is rather effective. Under conditions of intense formation of deposits on the screens of the lower radiative part of P-59 boilers they cannot be brought up to an operationally clean state using known cleaning methods.

  6. Operation-related proof of fault resistance of electrical and control engineering components; Betriebsbegleitende Nachweisfuehrung der Stoerfallfestigkeit von Komponenten der Elektro- und Leittechnik

    Energy Technology Data Exchange (ETDEWEB)

    Mueller, H. [Gemeinschaftskernkraftwerk Neckar GmbH, Neckarwestheim (Germany); Warnken, L. [Siemens AG Energieerzeugung KWU, Erlangen (Germany)

    1998-10-01

    The electrical and control engineering components which are qualified for fault resistance in nuclear power stations are exposed during their operating lives to mechanical, thermal and in part to radiological loads, which can cause an ageing process. This paper indicates the concept for a long-term guarantee of resistance to faults. (orig.) [Deutsch] Die fuer die Stoerfallbelastungen qualifizierten Elektro- und Leittechnik-Komponenten in Kernkraftwerken sind waehrend ihrer Betriebszeit mechanischen, thermischen und zum Teil radiologischen Belastungen ausgesetzt, die einen Alterungsprozess bewirken koennen. Mit dem vorliegenden Beitrag soll das Konzept zur langfristigen Sicherstellung der Stoerfallfestigkeit aufgezeigt werden. (orig.)

  7. Overheating failure of superheater suspension tubes of a captive thermal power plant boiler

    International Nuclear Information System (INIS)

    Failure of boiler tubes is the foremost cause of forced boiler outages. One of the predominant failure mechanism of boiler tubes is the stress rupture failure in the form of either short term overheating or long term overheating which are normally encountered in superheater and reheater sections working in the creep range. The strength of the boiler tube depends on the stress level as well on the temperature of exposure in the creep range. An increase in either can reduce the time to rupture. Time at the exposure temperature is an important factor based on which the failures are categorised as either short term or long term. Though there is no established time duration criteria demarcating the short or long term stress rupture failures, depending on the various manifestations on the failed samples, one can categorise the failure. This paper addresses one such stress rupture failure in the superheater section of a captive thermal power plant of a refinery. Multiple failures on the suspension coil of a superheater section was investigated for the cause of failure. Laboratory investigation of the failed sample involved visual inspection, dimensional measurements, chemical analysis of internal deposits and microstructural study. On the basis of these, the failure was attributed to deposition of trisodium phosphate carried over by the feed water into the superheater section resulting in chokage and increase in local operating hoop stresses of the tube. The ultimate failure was thus categorised as long term overheating failure. (author)

  8. Technology Solutions Case Study: Boiler Control Replacement for Hydronically Heated Multifamily Buildings, Cambridge, Massachusetts

    Energy Technology Data Exchange (ETDEWEB)

    None

    2014-11-01

    The ARIES Collaborative, a U.S. Department of Energy Building America research team, partnered with NeighborWorks America affiliate Homeowners' Rehab Inc. (HRI) of Cambridge, Massachusetts, to study improvements to the central hydronic heating system in one of the nonprofit's housing developments. The heating controls in the three-building, 42-unit Columbia Cambridge Alliance for Spanish Tenants housing development were upgraded. Fuel use in the development was excessive compared to similar properties. A poorly insulated thermal envelope contributed to high energy bills, but adding wall insulation was not cost-effective or practical. The more cost-effective option was improving heating system efficiency, which faced several obstacles, including inflexible boiler controls and failed thermostatic radiator valves. Boiler controls were replaced with systems that offer temperature setbacks and one that controls heat based on apartment temperature in addition to outdoor temperature. Utility bill analysis shows that post-retrofit weather-normalized heating energy use was reduced by 10%-31% (average of 19%). Indoor temperature cutoff reduced boiler runtime (and therefore heating fuel consumption) by 28% in the one building in which it was implemented. Nearly all savings were obtained during night which had a lower indoor temperature cut off (68°F) than day (73° F). This implies that the outdoor reset curve was appropriately adjusted for this building for daytime operation. Nighttime setback of heating system supply water temperature had no discernable impact on boiler runtime or gas bills.

  9. Influence of furnace tube shapeon thermal strain of fire-tube boilers

    Directory of Open Access Journals (Sweden)

    Gaćeša Branka

    2014-01-01

    Full Text Available The aim of this paper is to use numerical analysis and fine element method-FEM to investigate the influence of furnace tube shape on the thermal strain of fire-tube boilers. Thermal stresses in corrugated furnace tubes of different shape, i.e. with different corrugation pitch and depth, were analysed first. It was demonstrated that the thermal stresses in corrugated furnace tube are significantly reduced with the increase of corrugation depth. Than deformations and stresses in the structure of a fire-tube boiler were analysed in a real operating condition, for the cases of installed plain furnace tube and corrugated furnace tubes with different shapes. It was concluded that in this fire-tube boiler, which is of larger steam capacity, the corrugated furnace tube must be installed, as well as that the maximal stress in the construction is reduced by the installation of the furnace tube with greater corrugation depth. The analysis of stresses due to pressure and thermal loads pointed out that thermal stresses are not lower-order stresses in comparison to stresses due to pressure loads, so they must be taken into consideration for boiler strength analysis. [Projekat Ministarstva nauke Republike Srbije, br. TR 35040 i br. TR 35011

  10. Thermal Nondestructive Characterization of Corrosion in Boiler Tubes by Application fo a Moving Line Heat Source

    Science.gov (United States)

    Cramer, K. Elliott; Winfree, William P.

    2000-01-01

    Wall thinning in utility boiler waterwall tubing is a significant inspection concern for boiler operators. Historically, conventional ultrasonics has been used lor inspection of these tubes. This technique has proved to be very labor intensive and slow. This has resulted in a "spot check" approach to inspections, making thickness measurements over a relatively small percentage of the total boiler wall area. NASA Langley Research Center has developed a thermal NDE technique designed to image and quantitatively characterize the amount of material thinning present in steel tubing. The technique involves the movement of a thermal line source across the outer surface of the tubing followed by an infrared imager at a fixed distance behind the line source. Quantitative images of the material loss due to corrosion are reconstructed from measurements of the induced surface temperature variations. This paper will present a discussion of the development of the thermal imaging system as well as the techniques used to reconstruct images of flaws. The application of the thermal line source, coupled with this analysis technique, represents a significant improvement in the inspection speed for large structures such as boiler waterwalls while still providing high-resolution thickness measurements. A theoretical basis for the technique will be presented thus demonstrating the quantitative nature of the technique. Further, results of laboratory experiments on flat Panel specimens with fabricated material loss regions will be presented.

  11. Analysis of selected problems of biomass combustion process in batch boilers - experimental and numerical approach

    Directory of Open Access Journals (Sweden)

    Szubel Mateusz

    2016-01-01

    Full Text Available It is possible to list numerous groups of heating units that are used in households, such as boilers, stoves and units used as supporting heat sources, namely fireplaces. In each case, however, the same operational problems may be evoked [1]. To understand the causes of energy losses in a boiler system, a proper definition of significant elements of the unit’s heat balance is necessary. In the group of energy losses, the flue gas loss and the incomplete combustion loss are the most significant factors. The problem with the loss resulting from incomplete combustion, which is related to the presence of combustible substances in the exhaust, is especially significant in case of biomass boilers [2, 3]. The paper presents results of the research and the optimisation of the biomass combustion process in the 180 kW batch boiler. The studies described have been focused on the reduction of the pollutants emission, which was primarily realised by the modifications of the air feeding system. Results of the experiments and the CFD simulations have been compared and discussed. Both in case of the model as well as the experiment, positive influence of the modifications on the emission have been observed.

  12. Researching the Performance of Dual-Chamber Fire-Tube Boiler Furnace

    Directory of Open Access Journals (Sweden)

    Khaustov Sergei

    2015-01-01

    Full Text Available Autonomous heating systems equipped with fire-tube or shell boilers show high effectiveness, consistent performance and great technical parameters. But there is a significant limitation of its thermal productivity due to the complexity of durable large diameter fire-tube bottoms implementation. Optimization of combustion aerodynamics can be the way to expand the fire-tube boilers performance limit. In this case lots of problems connected with reducing emissions of toxic substances, providing of burning stability, local heat stresses and aerodynamic resistances should be solved. To resolve the indicated problems, a modified model of dual-chamber fire-tube boiler furnace is proposed. The performance of suggested flame-tube was simulated using the proven computer-aided engineering software ANSYS Multiphysics. Results display proposed flame tube completely filled with moving medium without stagnant zones. Turbulent vortical combustion is observed even with the straight-through fuel supply. Active flue gas recirculation in suggested dual-chamber furnace reduces emissions of pollutants. Diminution of wall heat fluxes allows boiler operation at lower water treatment costs.

  13. Bed agglomeration in biomass fueled CFB-boilers; Sintring av baeddmaterial vid biobraensleeldning i CFB

    Energy Technology Data Exchange (ETDEWEB)

    Zintl, F. [TPS Termiska Processer AB, Nykoeping (Sweden)

    1997-02-01

    In fluidized-bed boilers fired with solid fuels operational problems caused by spontaneous defluidization are sometimes observed. This bed agglomeration can be caused by sintering phenomena where fuel components and/or bed material may be involved. In serious cases the problems can lead to expensive operation breaks. The objective in this project was to show whether this type of operational problems can be minimized by choice of other than conventional bed materials. The study was carried out as model experiments in a larger laboratory scale. In a fluidized bed fired with propane a number of both well known and more unusual bed materials were tried out. The choice of bed materials included some common sands (silver and quartz sand) and, as possible alternatives, olivine sand, zirconium sand, calcined dolomite and the synthetic materials sintered magnesite (MgO) and mullite (alumina silicate). The model experiments were started at about 700 deg C and the temperature then raised until an irreversible bed agglomeration was observed, or to a maximum of 1100 deg C. The most promising results were obtained with calcined dolomite, being an active bed material. With this material no irreversible agglomerations were observed at all. The expensive synthetic materials sintered magnesite and mullite and the zirconium sand turned out as the next best. Olivine sand, on the other hand, showed a clear sensitivity to physical agglomeration and some sensitivity also towards sintering. The common sand types based on silicon oxide clearly showed the worst results. 12 refs, 5 figs, 1 tab 12 refs, 5 figs, 1 tab

  14. Recovery boiler model; Soodakattilan kehitystyoe III

    Energy Technology Data Exchange (ETDEWEB)

    Janka, K.; Ylitalo, M.; Sundstroem, K.; Helke, R.; Heinola, M. [Kvaerner Pulping Oy, Tampere (Finland)

    1997-10-01

    The recovery boiler model was further tested and developed. At this moment the model includes submodels for: droplet drying, pyrolysis, char burning, gas burning and for droplet trajectory. During 1996 the formation of CH{sub 4} during pyrolysis and release of sulfur was included to the model. Further the formation of NO from fuel nitrogen and formation of thermal- NO were included to the model using Arrhenius type reaction rate equations. The calculated results are realistic and the model is used as a tool to find out methods to increase the efficiency and availability and decrease the emissions. Analysing the results of the earlier field study of 8 boilers showed that the furnace heat load, fuming rate, find the black liquor composition have influence on the enrichment of the potassium to the fly ash. (orig.)

  15. Final environmental impact statement for the continued operation of the Pantex Plant and associated storage of nuclear weapon components. Volume 1 -- Main report

    International Nuclear Information System (INIS)

    This document assesses the potential environmental impacts over approximately 10 years of continued operation of Pantex Plant, including foreseeable projects and activities. For Pantex Plant, this document assesses the alternatives of No Action, Relocation of the storage of plutonium components (pits) resulting from nuclear weapon disassembly activities at Pantex Plant to another site, and the Proposed Action (Preferred Alternative) of continuing operations and increasing the quantity of pits in interim storage at Pantex Plant. For the Pit Storage Relocation Alternative, this document also assesses the potential environmental impacts to three DOE candidate sites and one Department of Defense candidate site that could be selected for the relocation of the nuclear component storage activities from Pantex Plant. Evaluations of site infrastructure, land resources, geology and soils, water resources, air quality, acoustics, biotic resources, cultural resources, socio-economic resources, intrasite transportation, waste management, human health, aircraft accidents, and environmental justice for Pantex Plant and the candidate sites are included in the assessment. The intersite transportation of nuclear and hazardous materials is also assessed

  16. Soft X-ray imaging and spectromicroscopy: new insights in chemical state and morphology of the key components in operating fuel-cells.

    Science.gov (United States)

    Bozzini, Benedetto; Abyaneh, Majid Kazemian; Amati, Matteo; Gianoncelli, Alessandra; Gregoratti, Luca; Kaulich, Burkhard; Kiskinova, Maya

    2012-08-13

    Fuel cells are one of the most appealing environmentally friendly devices for the effective conversion of chemical energy into electricity and heat, but still there are key barriers to their broad commercialization. In addition to efficiency, a major challenge of fuel-cell technology is the durability of the key components (interconnects, electrodes, and electrolytes) that can be subject to corrosion or undesired morphology and chemical changes occurring under operating conditions. The complementary capabilities of synchrotron-based soft X-ray microscopes in terms of imaging, spectroscopy, spatial and time resolution, and variable probing depths are opening unique opportunities to shed light on the multiple processes occurring in these complex systems at microscopic length scales. This type of information is prerequisite for understanding and controlling the performance and durability of such devices. This paper reviews the most recent efforts in the implementation of these methods for exploring the evolving structure and chemical composition of some key fuel cell components. Recent achievements are illustrated by selected results obtained with simplified versions of proton-exchange fuel-cells (PEFC) and solid-oxide fuel-cells (SOFC), which allow in situ monitoring of the redox reactions resulting in: 1) undesired deposits at interconnects and electrodes (PEFC); 2) material interactions at the electrode-electrolyte interface (PEFC); 3) release of corrosion products to the electrolyte phase (PEFC, and 4) mass-transport processes and structural changes occurring at the high operation temperatures of SOFC and promoted by the polarization. PMID:22836392

  17. Life extension of boilers using weld overlay protection

    Energy Technology Data Exchange (ETDEWEB)

    Lai, G.; Hulsizer, P. [Welding Services Inc., Norcross, GA (United States); Brooks, R. [Welding Services Inc., Welding Services Europe, Spijkenisse (Netherlands)

    1998-12-31

    The presentation describes the status of modern weld overlay technology for refurbishment, upgrading and life extension of boilers. The approaches to life extension of boilers include field overlay application, shop-fabricated panels for replacement of the worn, corroded waterwall and shop-fabricated overlay tubing for replacement of individual tubes in superheaters, generating banks and other areas. The characteristics of weld overlay products are briefly described. Also discussed are successful applications of various corrosion-resistant overlays for life extension of boiler tubes in waste-to-energy boilers, coal-fired boilers and chemical recovery boilers. Types of corrosion and selection of weld overlay alloys in these systems are also discussed. (orig.) 14 refs.

  18. R&D and Demonstration of Large Domestic CFB Boilers

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    @@ In order to develop large CFB boilers with independent intellectual property,Xi'an Thermal Power Research Institute (TPRI) established a laboratory with complete functions for the technical development of CFB boilers.This laboratory consists ofa 1-MW and a 4-MW CFB combustion test facilities and a laboratory for limestone desulphurization performance evaluation.It carried out tests on CFB combustion and desulphurization for Chinese typical coals and limestone and research on heat-transfer characteristics and key parts,and developed the first home-made 100-MW CFB boiler.Based on the experience of R&D,the laboratory further researched key techniques for enlarging capacity systematically,and cooperating with Harbin Boiler Co.(HBC),developed the first domestic 210-MW CFB boiler with independent intellectual property and put it into engineering demonstration,laying a solid foundation for the development of CFB boilers of even larger capacity.

  19. Behavioral study solar boilers 1994. Summary. Part 2 (households)

    International Nuclear Information System (INIS)

    The aim of the Dutch national solar boiler campaign of NOVEM and Holland Solar is to realize the installation of 300,000 solar boilers in the Netherlands in the year 2010. In 1995 10,000 boilers were installed. More knowledge of the decision making process and the backgrounds and motives of (potential) buyers is required. From September 1994 to March 1995 a survey has been carried out of the decision making processes in households and housing corporations. The most important results, conclusions and recommendations of the survey are summarized in this report. The parameters that can influence the decision whether to purchase a solar boiler or not are knowledge about the solar boiler, the attitude towards the solar boiler and towards the use of energy and the environment, risk perception, social aspects, information retrieval behavior, constraints, and socio-economic aspects. 44 tabs

  20. Modelling, simulating and optimizing boiler heating surfaces and evaporator circuits

    DEFF Research Database (Denmark)

    Sørensen, Kim; Condra, Thomas Joseph; Houbak, Niels

    2003-01-01

    . The dynamic model has been developed for the purpose of determining boiler material temperatures and heat transfer from the ue gas side to the water-/steam side in order to simulate the circulation in the evaporator circuit and hereby the water level uctuations in the drum. The dynamic model has been......A model for optimizing the dynamic performance of boiler have been developed. Design variables related to the size of the boiler and its dynamic performance have been dened. The object function to be optimized takes the weight of the boiler and its dynamic capability into account. As constraints...... for the optimization a dynamic model for the boiler is applied. Furthermore a function for the value of the dynamic performance is included in the model. The dynamic models for simulating boiler performance consists of a model for the ue gas side, a model for the evaporator circuit and a model for the drum...

  1. Modelling, simulating and optimizing boiler heating surfaces and evaporator circuits

    DEFF Research Database (Denmark)

    Sørensen, K.; Condra, T.; Houbak, Niels

    2003-01-01

    . The dynamic model has been developed for the purpose of determining boiler material temperatures and heat transfer from the flue gas side to the water-/steam side in order to simulate the circulation in the evaporator circuit and hereby the water level fluctuations in the drum. The dynamic model has been......A model for optimizing the dynamic performance of boiler have been developed. Design variables related to the size of the boiler and its dynamic performance have been defined. The object function to be optimized takes the weight of the boiler and its dynamic capability into account. As constraints...... for the optimization a dynamic model for the boiler is applied. Furthermore a function for the value of the dynamic performance is included in the model. The dynamic models for simulating boiler performance consists of a model for the flue gas side, a model for the evaporator circuit and a model for the drum...

  2. Infrared imaging of power plant components

    Science.gov (United States)

    Teskey, Mike E.; Adamson, R. D.

    1995-05-01

    The application of infrared thermography (IR) to electric utility applications is discussed. A joint program with electric power research institute (EPRI) demonstrated the inspection of specific power plant components including boiler casing, condenser air-inleakage, and condenser tube leakage. Infrared thermography was successfully demonstrated as a predictive maintenance tool for power plant applications and real dollar savings by the utility.

  3. IAEA Coordinated Research Project on the Establishment of a Material Properties Database for Irradiated Core Structural Components for Continued Safe Operation and Lifetime Extension of Ageing Research Reactors

    International Nuclear Information System (INIS)

    Today more than 50% of operating Research Reactors (RRs) are over 45 years old. Thus, ageing management is one of the most important issues to face in order to ensure availability (including life extension), reliability and safe operation of these facilities for the future. Management of the ageing process requires, amongst others, the predictions for the behavior of structural materials of primary components subjected to irradiation such as reactor vessel and core support structures, many of which are extremely difficult or impossible to replace. In fact, age-related material degradation mechanisms resulted in high profile, unplanned and lengthy shutdowns and unique regulatory processes of relicensing the facilities in recent years. These could likely have been prevented by utilizing available data for the implementation of appropriate maintenance and surveillance programmes. This IAEA Coordinated Research Project (CRP) will provide an international forum to establish a material properties Database for irradiated core structural materials and components. It is expected that this Database will be used by research reactor operators and regulators to help predict ageing related degradation. This would be useful to minimize unpredicted outages due to ageing processes of primary components and to mitigate lengthy and costly shutdowns. The Database will be a compilation of data from RRs operators' inputs, comprehensive literature reviews and experimental data from RRs. Moreover, the CRP will specify further activities needed to be addressed in order to bridge the gaps in the new created Database, for potential follow-on activities. As per today, 13 Member States (MS) confirmed their agreement to contribute to the development of the Database, covering a wide number of materials and properties. The present publication incorporates two parts: the first part includes details on the pre-CRP Questionnaire, including the conclusions drawn from the answers received from the MS

  4. Constraint-based control of boiler efficiency: A data-mining approach

    Energy Technology Data Exchange (ETDEWEB)

    Song, Z.; Kusiak, A. [University of Iowa, Iowa City, IA (United States)

    2007-02-15

    In this paper, a data-mining approach is used to develop a model for optimizing the efficiency of an electric-utility boiler subject to operating constraints. Selection of process variables to optimize combustion efficiency is discussed. The selected variables are critical for control of combustion efficiency of a coal-fired boiler in the presence of operating constraints. Two schemes of generating control settings and updating control variables are evaluated. One scheme is based on the controllable and noncontrollable variables. The second one incorporates response variables into the clustering process. The process control scheme based on the response variables produces the smallest variance of the target variable due to reduced coupling among the process variables. An industrial case study, and its implementation illustrate the control approach developed in this paper.

  5. The Characterization of Twin-Wire Arc-Sprayed FeCrBSi Coating and the Application in Sewage Sludge Boilers

    Science.gov (United States)

    Qin, Enwei; Huang, Qian; Shao, Yumin; Chen, Guoxing; Ye, Lin; Gu, Qin; Wu, Shuhui

    2014-12-01

    Incineration in boilers is an environment-friendly treatment for industrial and civil sewage sludge. However, due to the aggressive nature of the sludge, the boiler fireside-surface is subjected to severe wear, erosive, and high temperature corrosion problems during incineration. In this study, we developed an economical FeCrBSi wire material with iron weight content as high as 80%. The coating was prepared by twin-wire arc spraying processing. The chemical compositions of the coating, as well as phase components were analyzed by energy-dispersive spectroscopy and x-ray diffraction method. The surface roughness, porosity, and cross-sectional morphology were further characterized. The coating hardness is close to that of the commercial Armacor M and Armacor C materials. In-boiler test was also carried out. The low thickness loss of the tube indicates a promising application future in sludge boilers.

  6. DISTANCE ESTIMATION TO THE INTERPHASE-FAULT LOCATION IN THE DISTRIBUTIVE AIR-LINE GRIDS BASED ON ANALYSIS OF THE HARMONIC COMPONENT PARAMETERS OF THE OPERATING EMERGENCY CONDITIONS

    Directory of Open Access Journals (Sweden)

    E. V. Kalentionok

    2015-01-01

    Full Text Available Most techniques of the fault location based on the one-side measurement of the emergency mode characteristics use the short-circuit steady-regime parameters in the fundamental mode frequency. This approach compels to seek additional devices for tuning out the loadings of transformer-substations. Besides, it is susceptible to the nonlinearity effect of closed-circuit arc in the fault location which significantly reduces the accuracy of the remote location of the failure.For estimating the distance to the location of interphase failure on the aerial distributive transmission lines the article proposes a new technique employing the harmonic components of the operating emergency parameters. The algorithm of the present method realization includes: taking down oscillograms of the emergency-mode parameter values (e. g. in doublephase failure – the short-circuit current, the linear voltage between the faulty phases with necessary discretization interval; expansion of the operating emergency parameters in a Fourier series (realized with a quick Fourier expansion algorithm; estimating the distance to the fault location by the analytical expression; performing the statistical analysis of a row of distance values and finding the most probable distance to the fault location.For effectiveness investigation of the proposed method of trapping harmonic components the paper considers a 10 kV distributive electrical grid feeding nine transformer substations. The authors performed calculation of normal and emergency modes utilizing computer program MatLab in dynamic simulating environment Simulink. The arc is represented by a block describing the linearized dynamic volt-ampere characteristic of the arc. The built characteristic curves demonstrate dependence of the fault-location distance value from the frequency at which this value is obtained and the number if its reiterations. Based on the calculations, the authors establish that the accuracy of the distance

  7. 提高注汽锅炉排量研究%Study to Improve Emissions for Steam Injection Boiler

    Institute of Scientific and Technical Information of China (English)

    张国军; 于显勇; 申龙涉; 张纯静

    2012-01-01

    Injection steam boiler is a major mining equipment for heavy oil thermal injection, and also a energy consumption. Based on Jinzhou Oil Extraction Plant change steam injection boiler fuel from oil to natural gas, steam emissions were lower. Performance can not be fully played. In order to improve the efficiency of the boiler, on the basis of the current running,it should increase the emissions by 10% , while applying steam quality on - line monitoring devices to monitor operating parameters such as steam quality and so on. Meanwhile, it should improve boiler efficiency, ensure the safe operation of boilers, and reduce the cost of boiler operation.%注汽锅炉是稠油热注开采的主要设备,也是热注工艺过程的能耗大户.基于某采油厂燃油注汽锅炉将燃料改为天然气,锅炉的运行蒸汽排量均较低,性能得不到充分发挥.为了提高注汽锅炉的效率,在当前运行基础上将排量提高10%,同时应用注汽锅炉蒸汽干度在线监测装置对锅炉的蒸汽干度等运行参数进行监控,提高锅炉效率,保证锅炉安全运行,降低锅炉运行成本.

  8. 40 CFR 60.613 - Monitoring of emissions and operations.

    Science.gov (United States)

    2010-07-01

    ... from each air oxidation reactor within an affected facility at a point closest to the inlet of each... process heaters of less than 44 MW (150 million Btu/hr) heat input design capacity. (d) Monitor and record the periods of operation of the boiler or process heater if the design input capacity of the boiler...

  9. Stress and integrity analysis of steam superheater tubes of a high pressure boiler

    OpenAIRE

    Daniel Leite Cypriano Neves; Jansen Renato de Carvalho Seixas; Ediberto Bastos Tinoco; Adriana da Cunha Rocha; Ibrahim de Cerqueira Abud

    2004-01-01

    Sources that can lead to deterioration of steam superheater tubes of a high pressure boiler were studied by a stress analysis, focused on internal pressure and temperature experienced by the material at real operating conditions. Loss of flame control, internal deposits and unexpected peak charge are factors that generate loads above the design limit of tube materials, which can be subjected to strain, buckling, cracks and finally rupture in service. To evaluate integrity and dependability of...

  10. 800-MW Supercritical Coal-Fired Boilers in Suizhong Power Plant

    Institute of Scientific and Technical Information of China (English)

    Zou Haifeng; Li Zhishan; Liu Zhongqi; Yan Hongyong; Zhang Yuanliang; Wang Lei

    2005-01-01

    This article reviews the problems of Russia-made 800-MW coal-fired supercritical boilers inSuizhong Power Plant, such as burner burnout, water-wall leakage, slag screen I explosion, crack happenedon the desuperheater outlet of reheater and welding defect of economizer; tells the process of renovating theseunits by modifying the original design and adjusting the operation parameters. After several years' effort, allthe problems have been well solved. The experience may be useful for other imported units in China.

  11. The behavior of ash species in suspension fired biomass boilers

    OpenAIRE

    Jensen, Peter Arendt

    2015-01-01

    While fluid bed and grate fired boilers initially was the choice of boilers used for power production from both wood and herbaceous biomass, in recent years suspension fired boilers have been increasingly used for biomass based power production. In Denmark several large pulverized fuel boilers have been converted from coal to biomass combustion in the last 15 years. This have included co-firing of coal and straw, up to 100% firing of wood or straw andthe use of coal ash as an additive to reme...

  12. Relocation of boilers to Gulbene, Latvia. Final report

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1996-09-01

    This report describes the relocation of two coal-fired boilers from Hoeje-Taastrup, Denmark to the City of Gulbene, Latvia and the conversion of one of these boilers to combustion of wood chips. The selection of Gulbene DHE as recipient of the two boilers was made by the Danish Energy Agency. The selection was based on e feasibility study, `Small Boilers Fuel Conversion Study` prepared by the Consulting Engineering Company Birch and Krogeoe/Esbensen in 1994. The recommendations regarding the relocation and conversion of the former coal-fired boilers to use wood chips have been given in a study performed by dk-TEKNIK in the year 1994. The objectives of the Consultant`s project can be summarized as follows: Prequalification of Contractors for the boiler relocation; Preparation of Tender Documents for relocation of two formerly coal-fired boilers placed in Hoeje-Taastrup to Gulbene and conversion of the boilers to combustion of wood fuel; Evaluation and Contracting; Site supervision; Handing-over. The scope of the report describes the final reporting of the boiler relocation to Gulbene. This includes: The process of the relocation; Financial calculations; Experience gained through the project. (EG)

  13. Optimization of the combustion of SOME (soybean oil methyl ester), B5, B10, B20 and petrodiesel in a semi industrial boiler

    International Nuclear Information System (INIS)

    This paper characterizes combustion of petrodiesel and prevalent SOME blends (B100, B5, B10 and B20), which were produced through an alkali-based transesterification in PUT, in a semi industrial boiler by determining its efficiency, exhaust emissions and costs. First, the influence of oxygen content of stock gases (by volume percent) upon regular emissions, thermal efficiency and costs (calculated by a cost function) was studied in order to investigate the performance and feasibility of using biodiesel in the boiler. In the next level, a multi-objective optimization method, named cost-based optimization, was represented and optimized the combustion of the fuels. The overall efficiency of the boiler obtained with the different fuels is comparable for the same operating points. Soy bean methyl ester and the blends emitted lower emissions than petrodiesel. Results demonstrate that the use of pure biodiesel is not economically feasible in the boiler. The total costs of the boiler obtained with the blends and petrodiesel are quite competitive. B5 is introduced to be the best fuel for using in the boiler. Results also reveal an optimum (“compromise”) in total cost of all the fuels in relation to the oxygen concentration of stock gases, which promises a cost saving in the boiler performance. -- Highlights: ► Efficiency, emissions and economy of the boiler fuelled with SOME, B5, B10, B20 and petrodiesel are investigated. ► The use of pure biodiesel was not economically feasible while economy of the blends and petrodiesel is competitive. ► B5 is introduced to be the most appropriate and economic fuel for the boiler. ► Presentation of a cost-based method optimization method. ► Introducing an optimum, “compromise”, O2% for the combustion of each fuel which promises a cost saving.

  14. The recovery boiler advisor. Combination of practical experience and advanced thermodynamic modelling

    Energy Technology Data Exchange (ETDEWEB)

    Backman, R. [Aabo Akademi, Turku (Finland); Eriksson, G. [LTH/RWTH (Germany); Sundstroem, K. [Tampella Power Oy, Tampere (Finland)

    1996-12-31

    The Aabo Advisor is a computer based program intended to provide information about the high temperature ash and fluegas chemistry in pulping spent black liquor recovery boilers of kraft pulp mills. The program can be used for predictions of a variety of furnace and flue gas phenomena, such as fireside fouling of the heat exchanger surfaces caused by the flue gas particulate matter, emissions of SO{sub 2}(g), HCl(g) and NO{sub x}(g) with the flue gas etc. The program determines the composition of the fluegas as well as the amount and composition of the two typical fly ash fractions found in recovery boiler fluegases, the condensed fly ash particles and the carry over particles. These data are used for calculating the melting behavior of the fly ash present at different locations in the boiler and this characteristic behavior is used for the fireside fouling predictions. The program may also be used for studying how different mill processes affecting the black liquor composition affects on the fireside chemistry of the recovery boiler. As input data for the calculations only a few boiler operation parameters and the composition of the black liquor is required. The calculations are based on a one-dimensional, multi-stage chemistry model where both thermodynamic equilibrium calculations and stoichiometric material balances are used. The model calculates at first the chemistry in the lower furnace and smelt after which it moves to the upper furnace and the radiative parts of the fluegas channel. As the last block the program calculates the chemistry in the convective part, the electrostatic precipitator cath and stack. The results from each block are presented in tables, key numbers and melt curves representing the fluegas or fly ash fraction present at each location

  15. Operation Risk of Rural Cooperative Economic Organization Based on Principal Component Analysis——A Case of Sichuan Province,China

    Institute of Scientific and Technical Information of China (English)

    2010-01-01

    Based on the previous research,a total of 10 risk indices are selected according to the specific situation in Sichuan Province,such as natural risk,resource constraint risk,internal management risk,capital risk,technical input and output risk,market risk,contract credit risk,property risk and policy support risk.According to the questionnaire survey by cooperative economic organization of Sichuan Province,principal component analysis is used to analyze the importance and influence degree of the operation risk of rural cooperative economic organization.Result shows that in the operation of cooperative economic organization,management risk has greater influence degree and importance degree,which should be paid special attention to.Capital,property,price fluctuation,and quality of members have great degree of risk and are paid little attention to.The technical input and output risk and the contract credit risk have relatively low impact on the operation risk of cooperative economic organization and their importance is relatively low.Therefore,we should continue to maintain its advantages.Nature,resource constraint and policy support have relatively high risk awareness and low influence degree,belonging to the factors with priority attention which are controlled to some extent.Finally,suggestions are put forward,such as enhancing the management level of cooperative economic organizations,strengthening the farmer’s risk awareness,and improving the risk aversion ability of cooperative economic organization.

  16. Crack growth behaviour of low-alloy steels for pressure boundary components under transient light water reactor operating conditions - CASTOC, Part I: BWR/NWC conditions

    Energy Technology Data Exchange (ETDEWEB)

    Ritter, S.; Seifert, H.P. [Paul Scherrer Institute, PSI, Villigen (Switzerland); Devrient, B.; Roth, A. [Framatome ANP GmbH, Erlangen (Germany); Ehrnsten, U. [VTT Industrial Systems, Espoo (Finland); Ernestova, M.; Zamboch, M. [Nuclear Research Institute, NRI, Rez (Czech Republic); Foehl, J.; Weissenberg, T. [Staatliche Materialpruefungsanstalt, MPA, Stuttgart (Germany); Gomez-Briceno, D.; Lapena, J. [Centro de Investigaciones Energeticas Medioambientales y Tecnologicas, CIEMAT, Madrid (Spain)

    2004-07-01

    One of the ageing phenomena of pressure boundary components of light water reactors (LWR) is environmentally-assisted cracking (EAC). The project CASTOC (5. Framework Programme of the EU) was launched September 2000 with six European partners and terminated August 2003. It was focused in particular on the EAC behaviour of low-alloy steels (LAS) and to some extent to weld metal, heat affected zone and the influence of an austenitic cladding. The main objective was directed to the clarification of EAC crack growth behaviour/mechanism of LAS in high-temperature water under steady-state power operation (constant load) and transient operating conditions (e.g., start-up/shut-down, transients in water chemistry and load). Autoclave tests were performed with Western and Russian type reactor pressure vessel steels under simulated boiling water reactor (BWR)/normal water chemistry (NWC) and pressurised water reactor (VVER) conditions. The investigations were performed with fracture mechanics specimens of different sizes and geometries. The applied loading comprised cyclic loads, static loads and load spectra where the static load was periodically interrupted by partial unloading. With regard to water chemistry, the oxygen content (VVER) and impurities of sulphate and chlorides (BWR) were varied beyond allowable limits for continuous operation. The current paper summarises the most important crack growth results obtained under simulated BWR/NWC conditions. The results are discussed in the context of the current crack growth rate curves in the corresponding nuclear codes. (authors)

  17. 46 CFR 52.20-17 - Opening between boiler and safety valve (modifies PFT-44).

    Science.gov (United States)

    2010-10-01

    ... ENGINEERING POWER BOILERS Requirements for Firetube Boilers § 52.20-17 Opening between boiler and safety valve (modifies PFT-44). When a discharge pipe is used, it must be installed in accordance with the...

  18. Research on the Hydrodynamic Characteristics and Metal Temperature Distribution in Spiral tube Water Wall of an Ultra Supercritical Boiler

    Science.gov (United States)

    Zhang, Weijing; Yang, Dong; Pan, Jie; Zhou, Xu

    2010-03-01

    On the basis of a 350 MW supercritical pressure OTSC boiler, established the mathematical model for the circulation loop flow and grid pressure in a complex flow network system, and an iteration method was used to solve the nonlinear equations. The water wall flow distribution and temperature profile of the boiler were computed. The results show that the flow difference and heat difference are small in spiral tube water wall at BMCR, 75%BMCR load and 30%BMCR load. The metal temperatures are all in the range of allowable range, and the operation of boil is safe and reliable.

  19. Formation of abrasive hollow particles in lignite-fired fluidised bed boilers; Bildung abrasiver Hohlpartikel in braunkohlenbefeuerten Wirbelschichtkessel

    Energy Technology Data Exchange (ETDEWEB)

    Kappler, Uta [RWE Power AG, Koeln (Germany). Forschung und Entwicklung Hauptverwaltung; Roeper, Bernhard [RWE Power AG, Grevenbroich (Germany). Technische Dienste Kraftwerk Frimmersdorf; Voss, Petra [RWE Power AG, Bergheim (Germany). Forschung und Entwicklung Kraftwerk Niederaussem

    2013-04-01

    The formation of voluminous and highly abrasive hollow particles in raw-lignite-fired circulating fluidised-bed (CFB) boilers of RWE Power AG is a well-known phenomenon. Operational measures were taken to avoid particle formation and related damage. By the end of 2011 another boiler damage occurred. Within the scope of root cause analyses the hollow particles were investigated and a model for particle genesis was developed. Based on these results further measures for the avoidance of particle formation were shown. The formation probability of similar hollow particles in biomass-fired fluidised-bed plants was assessed theoretically.

  20. Energetic and exergetic analysis in a firewood boiler; Analise energetica e exergetica de uma caldeira a lenha

    Energy Technology Data Exchange (ETDEWEB)

    Dias, Rubens Alves; Balestieri, Jose Antonio Perrella [UNESP, Guaratingueta, SP (Brazil)

    2004-06-01

    Thermodynamics first and second laws were applied to a firewood boiler in order to evaluate its performance. Some other physical parameters, such as the electric ones, were taken into account in the development of the analysis for its performance evaluation. The procedure based on thermodynamic laws is recommended as a general tool for the analysis of heat systems, aiming at reaching some operational and design information - mainly quantitative results - by means of the second law analysis, which helps to estimate the critical points for a better energy conservation. The analysis of a firewood boiler in a small pasta factory is presented to illustrate the use of exergetic modeling. (author)

  1. Co-firing of Coal with Biomass and Waste in Full-scale Suspension-fired Boilers

    DEFF Research Database (Denmark)

    Dam-Johansen, Kim; Jappe Frandsen, Flemming; Jensen, Peter Arendt;

    2013-01-01

    -based suspension-fired boilers to accept still higher fractions of biomass or waste material as fuels. This last development has been challenging of many reasons, including pre-treatment of fuels, and solving potential emission and operational problems during the simultaneous development of supercritical steam...

  2. Recommendations for conversions of grate fired boilers to fluidising beds; Anvisningar foer konvertering av rosterpannor till fluidiserad baeddteknik

    Energy Technology Data Exchange (ETDEWEB)

    Eriksson, Lars; Ingman, Rolf [AaF Energikonsult AB, Stockholm (Sweden)

    2001-03-01

    This report gives advice and recommendations for retrofitting of grate fired boilers to fluidising beds. Nine plants have been visited and experiences from these conversion projects have been gathered and analysed. Among the important points planning, fuel specification, heat balance calculations and clarifying of delivery limits can be mentioned. It is also important not to underestimate the need for education of the operational staff.

  3. Visualization of 3-D temperature distribution in a 300 MW twin-furnace coal-fired boiler

    Institute of Scientific and Technical Information of China (English)

    YANG Chao; ZHOU Huai-chun; HUANG Zhi-feng

    2008-01-01

    Until now, it has been difficult to obtain on-line three-dimensional (3-D) temperature distribution information which can reflect the overall combustion condition in the furnace of a coal-fired power plant boiler. A combustion monitoring system is intro-duced which can solve the problem efficiently. Through this system, the 3-D temperature distribution in a coal-fired boiler furnace can be obtained using a novel flame image processing technique. Briefly, we first outline the visualization principle. Then, the hardware and software design of the system in a 300 MW twin-furnace coal-fired boiler are introduced in detail. The visualization of the 3-D temperature distribution in the twin-furnace boiler is realized with an industrial computer and the Distributed Control System (DCS) of the boiler. The practical operation of the system shows that it can provide valuable combustion information of a furnace and is useful for the combustion diagnosis and adjustment in coal-fired power plants.

  4. HYDRONIC BASEBOARD THERMAL DISTRIBUTION SYSTEM WITH OUTDOOR RESET CONTROL TO ENABLE THE USE OF A CONDENSING BOILER.

    Energy Technology Data Exchange (ETDEWEB)

    BUTCHER,T.A.

    2004-10-01

    Use of condensing boilers in residential heating systems offers the potential for significant improvements in efficiency. For these to operate in a condensing mode the return water temperature needs to be about 10 degrees below the saturation temperature for the flue gas water vapor. This saturation temperature depends on fuel type and excess air and ranges from about 110 F to 135 F. Conventional baseboard hydronic distribution systems are most common and these are designed for water temperatures in the 180 F range, well above the saturation temperature. Operating strategies which may allow these systems to operate in a condensing mode have been considered in the past. In this study an approach to achieving this for a significant part of the heating season has been tested in an instrumented home. The approach involves use of an outdoor reset control which reduces the temperature of the water circulating in the hydronic loop when the outdoor temperature is higher than the design point for the region. Results showed that this strategy allows the boiler to operate in the condensing region for 80% of the winter heating season with oil, 90% with propane, and 95% with gas, based on cumulative degree days. The heating system as tested combines space heating and domestic hot water loads using an indirect, 40 gallon tank with an internal heat exchanger. Tests conducted during the summer months showed that the return water temperature from the domestic hot water tank heat exchanger is always below a temperature which will provide condensing operation of the boiler. In the field tests both the condensing boiler and the conventional, non-condensing boiler were in the test home and each was operated periodically to provide a direct performance comparison.

  5. Development of Computational Capabilities to Predict the Corrosion Wastage of Boiler Tubes in Advanced Combustion Systems

    Energy Technology Data Exchange (ETDEWEB)

    Kung, Steven; Rapp, Robert

    2014-08-31

    A comprehensive corrosion research project consisting of pilot-scale combustion testing and long-term laboratory corrosion study has been successfully performed. A pilot-scale combustion facility available at Brigham Young University was selected and modified to enable burning of pulverized coals under the operating conditions typical for advanced coal-fired utility boilers. Eight United States (U.S.) coals were selected for this investigation, with the test conditions for all coals set to have the same heat input to the combustor. In addition, the air/fuel stoichiometric ratio was controlled so that staged combustion was established, with the stoichiometric ratio maintained at 0.85 in the burner zone and 1.15 in the burnout zone. The burner zone represented the lower furnace of utility boilers, while the burnout zone mimicked the upper furnace areas adjacent to the superheaters and reheaters. From this staged combustion, approximately 3% excess oxygen was attained in the combustion gas at the furnace outlet. During each of the pilot-scale combustion tests, extensive online measurements of the flue gas compositions were performed. In addition, deposit samples were collected at the same location for chemical analyses. Such extensive gas and deposit analyses enabled detailed characterization of the actual combustion environments existing at the lower furnace walls under reducing conditions and those adjacent to the superheaters and reheaters under oxidizing conditions in advanced U.S. coal-fired utility boilers. The gas and deposit compositions were then carefully simulated in a series of 1000-hour laboratory corrosion tests, in which the corrosion performances of different commercial candidate alloys and weld overlays were evaluated at various temperatures for advanced boiler systems. Results of this laboratory study led to significant improvement in understanding of the corrosion mechanisms operating on the furnace walls as well as superheaters and reheaters in

  6. Some aspects of metallurgical assessment of boiler tubes-Basic principles and case studies

    International Nuclear Information System (INIS)

    Microstructural changes in boiler tubes during prolong operation at high temperature and pressure decrease load bearing capacity limiting their useful lives. When the load bearing capacity falls below a critical level depending on operating parameters and tube geometry, failure occurs. In order to avoid such failures mainly from the view point of economy and safety, this paper describes some basic principles behind remaining life assessment of service exposed components and also a few case studies related to failure of a reheater tube of 1.25Cr-0.5Mo steel, a carbon steel tube and final superheater tubes of 2.25Cr-1Mo steel and remaining creep life assessment of service exposed but unfailed platen superheater and reheater tubes of 2.25Cr-1Mo steel. Sticking of fly ash particles causing reduction in effective tube wall thickness is responsible for failure of reheater tubes. Decarburised metal containing intergranular cracks at the inner surface of the carbon steel tube exhibiting a brittle window fracture is an indicative of hydrogen embrittlement responsible for this failure. In contrast, final superheater tube showed that the failure took place due to short-term overheating. The influence of prolong service revealed that unfailed reheater tubes exhibit higher tensile properties than that of platen superheater tubes. In contrast both the tubes at 50 MPa meet the minimum creep rupture properties when compared with NRIM data. The remaining creep life of platen superheater tube as estimated at 50 MPa and 570 deg. C (1058 oF) is more than 10 years and that of reheater tube at 50 MPa and 580 deg. C (1076 oF) is 9 years

  7. High temperature, high pressure gas loop - the Component Flow Test Loop (CFTL)

    International Nuclear Information System (INIS)

    The high-pressure, high-temperature, gas-circulating Component Flow Test Loop located at Oak Ridge National Laboratory was designed and constructed utilizing Section III of the ASME Boiler and Pressure Vessel Code. The quality assurance program for operating and testing is also based on applicable ASME standards. Power to a total of 5 MW is available to the test section, and an air-cooled heat exchanger rated at 4.4 MW serves as heat sink. The three gas-bearing, completely enclosed gas circulators provide a maximum flow of 0.47 m3/s at pressures to 10.7 MPa. The control system allows for fast transients in pressure, power, temperature, and flow; it also supports prolonged unattended steady-state operation. The data acquisition system can access and process 10,000 data points per second. High-temperature gas-cooled reactor components are being tested

  8. High temperature, high pressure gas loop - the Component Flow Test Loop (CFTL)

    Energy Technology Data Exchange (ETDEWEB)

    Gat, U.; Sanders, J.P.; Young, H.C.

    1984-01-01

    The high-pressure, high-temperature, gas-circulating Component Flow Test Loop located at Oak Ridge National Laboratory was designed and constructed utilizing Section III of the ASME Boiler and Pressure Vessel Code. The quality assurance program for operating and testing is also based on applicable ASME standards. Power to a total of 5 MW is available to the test section, and an air-cooled heat exchanger rated at 4.4 MW serves as heat sink. The three gas-bearing, completely enclosed gas circulators provide a maximum flow of 0.47 m/sup 3//s at pressures to 10.7 MPa. The control system allows for fast transients in pressure, power, temperature, and flow; it also supports prolonged unattended steady-state operation. The data acquisition system can access and process 10,000 data points per second. High-temperature gas-cooled reactor components are being tested.

  9. Risk-informed appendices G and E for section XI of the ASME Boiler and Pressure Vessel Code

    Energy Technology Data Exchange (ETDEWEB)

    Carter, B; Spanner, J. [EPRI, (United States); Server, W. [ATI Consulting (United States); Gamble, R. [Sartrex Corporation (United States); Bishop, B.; Palm, N.; Heinecke, C. [Westinghouse Electric Company (United States)

    2011-07-01

    Full text of publication follows: The American Society of Mechanical Engineers (ASME) Boiler and Pressure Vessel Code, Section XI, contains two appendices (G and E) related to reactor pressure boundary integrity. Appendix G provides procedures for defining Service Level A and B pressure temperature limits for ferritic components in the reactor coolant pressure boundary. Recently, an alternative risk informed methodology has been developed for ASME Section XI, Appendix G. The alternative methodology provides simple procedures to define risk informed pressure temperature limits for Service Level A and B events, including leak testing and reactor start up and shut down for both pressurized water reactors (PWRs) and boiling water reactors (BWRs). Risk informed pressure temperature limits provide more operational flexibility, particularly for reactor pressure vessels (RPV) with relatively high irradiation levels and radiation sensitive materials. Appendix E of Section XI provides a methodology for assessing conditions when the Appendix G limits are exceeded. A similar risk informed methodology is being considered for Appendix E. The probabilistic fracture mechanics evaluations used to develop the risk informed relationships included appropriate material properties for the range of RPV materials in operating plants in the United States and operating history and system operational constraints in both BWRs and PWRs. The analysis results were used to define pressure temperature relationships that provide an acceptable level of risk, consistent with safety goals defined by the U.S. Nuclear Regulatory Commission. The alternative methodologies for Appendices G and E will provide greater operational flexibility, especially for Service Level A and B events that may adversely affect efficient and safe plant operation, such as low temperature over pressurization for PWRs and BWR leak testing. Overall, application of the risk informed appendices can result in increased plant

  10. The oxidation mechanism of szomolnokite in intermittently fired domestic boilers

    Energy Technology Data Exchange (ETDEWEB)

    Koebel, M.; Elsener, M.; Zimmermann, U.

    1989-06-01

    Using thermogravimetry and exposure experiments on initially formed iron (II)-sulfate hydrates the consecutive reactions of the primary corrosion product szomolnokite under the typical operating conditions of domestic boilers were investigated. The reaction mechanism thus deduced is in accordance with thermodynamic equilibrium considerations in the system Fe/sub 2/O/sub 3/-H/sub 2/SO/sub 4/-H/sub 2/O/crystalline phase. The reaction mechanism consists of the following steps: (1) H/sub 2/SO/sub 4/ (vapour) -> H/sub 2/SO/sub 4/ (liquid). (2) H/sub 2/SO/sub 4/ + Fe + H/sub 2/O -> FeSO/sub 4/xH/sub 2/O + H/sub 2/. (3) 2FeSO/sub 4/xH/sub 2/O + 0,5 O/sub 2/ -> 2Fe(OH)SO/sub 4/ + H/sub 2/O. (4a) Fe(OH)SO/sub 4/ + H/sub 2/SO/sub 4/ + 3H/sub 2/O -> FeH(SO/sub 4/)/sub 2/x4H/sub 2/O. (4b) Fe(OH)SO/sub 4/ + H/sub 2/SO/sub 4/ -> Fe(H/sub 3/O)(SO/sub 4/)/sub 2/. (5a) 2FeH(SO/sub 4/)/sub 2/x4H/sub 2/O -> Fe/sub 2/(SO/sub 4/)/sub 3/ + H/sub 2/SO/sub 4/ + 8H/sub 2/O. (5b) 2Fe(H/sub 3/O)(SO/sub 4/)/sub 2/ -> Fe/sub 2/ (SO/sub 4/)/sub 3/ + H/sub 2/SO/sub 4/ + 2 H/sub 2/O. With this reaction mechanism the most frequently occurring crystalline phases in corrosion samples from oil fired domestic boilers can be explained. (orig.).

  11. NOx CONTROL OPTIONS AND INTEGRATION FOR US COAL FIRED BOILERS

    Energy Technology Data Exchange (ETDEWEB)

    Mike Bockelie; Marc Cremer; Kevin Davis; Temi Linjewile; Connie Senior; Hong-Shig Shim; Bob Hurt; Eric Eddings; Larry Baxter

    2003-01-30

    This is the tenth Quarterly Technical Report for DOE Cooperative Agreement No: DE-FC26-00NT40753. The goal of the project is to develop cost effective analysis tools and techniques for demonstrating and evaluating low NO{sub x} control strategies and their possible impact on boiler performance for firing US coals. The Electric Power Research Institute (EPRI) is providing cofunding for this program. This program contains multiple tasks and good progress is being made on all fronts. During this quarter, progress was made on the computational simulation of a full-scale boiler with the purpose of understanding the potential impacts of burner operating conditions on soot and NO{sub x} generation. Sulfation tests on both the titania support and vanadia/titania catalysts were completed using BYU's in situ spectroscopy reactor this quarter. These experiments focus on the extent to which vanadia and titania sulfate in an SO{sub 2}-laden, moist environment. Construction of the CCS reactor system is essentially complete and the control hardware and software are largely in place. A large batch of vanadia/titania catalyst in powder form has been prepared for use in poisoning tests. During this quarter, minor modifications were made to the multi-catalyst slipstream reactor and to the control system. The slipstream reactor was installed at AEP's Rockport plant at the end of November 2002. In this report, we describe the reactor system, particularly the control system, which was created by REI specifically for the reactor, as well as the installation at Rockport.

  12. Measurement of gas species, temperatures, char burnout, and wall heat fluxes in a 200-MW{sub e} lignite-fired boiler at different loads

    Energy Technology Data Exchange (ETDEWEB)

    Li, Zhengqi; Jing, Jianping; Liu, Guangkui; Chen, Zhichao; Liu, Chunlong [School of Energy Science and Engineering, Harbin Institute of Technology, 92, West Dazhi Street, Harbin 150001 (China)

    2010-04-15

    We measured various operational parameters of a 200-MW{sub e}, wall-fired, lignite utility boiler under different loads. The parameters measured were gas temperature, gas species concentration, char burnout, component release rates (C, H and N), furnace temperature, heat flux, and boiler efficiency. Cold air experiments of a single burner were conducted in the laboratory. A double swirl flow pulverized-coal burner has two ring recirculation zones that start in the secondary air region of the burner. With increasing secondary air flow, the air flow axial velocity increases, the maximum values for the radial velocity, tangential velocity, and turbulence intensity all increase, and there are slight increases in the air flow swirl intensity and the recirculation zone size. With increasing load gas, the temperature and CO concentration in the central region of burner decrease, while O{sub 2} concentration, NO{sub x} concentration, char burnout, and component release rates of C, H, and N increase. Pulverized-coal ignites farther into the burner, in the secondary air region. Gas temperature, O{sub 2} concentration, NO{sub x} concentration, char burnout and component release rates of C, H, and N all increase. Furthermore, CO concentration varies slightly and pulverized-coal ignites closer. In the side wall region, gas temperature, O{sub 2} concentration, and NO{sub x} concentration all increase, but CO concentration varies only slightly. In the bottom row burner region the furnace temperature and heat flux increase appreciably, but the increase become more obvious in the middle and top row burner regions and in the burnout region. Compared with a 120-MW{sub e} load, the mean NO{sub x} emission at the air preheater exits for 190-MW{sub e} load increases from 589.5 mg/m{sup 3} (O{sub 2} = 6%) to 794.6 mg/m{sup 3} (O{sub 2} = 6%), and the boiler efficiency increases from 90.73% to 92.45%. (author)

  13. Application of 1-hydroxyethylidene-1, 1-diphosphonic acid in boiler water for industrial boilers.

    Science.gov (United States)

    Zeng, Bin; Li, Mao-Dong; Zhu, Zhi-Ping; Zhao, Jun-Ming; Zhang, Hui

    2013-01-01

    The primary method used for boiler water treatment is the addition of chemicals to industrial boilers to prevent corrosion and scaling. The static scale inhibition method was used to evaluate the scale inhibition performance of 1-hydroxyethylidene-1, 1-diphosphonic acid (HEDP). Autoclave static experiments were used to study the corrosion inhibition properties of the main material for industrial boilers (20# carbon steel) with an HEDP additive in the industrial boiler water medium. The electrochemical behavior of HEDP on carbon steel corrosion control was investigated using electrochemical impedance spectroscopy and Tafel polarization techniques. Experimental results indicate that HEDP can have a good scale inhibition effect when added at a quantity of 5 to 7 mg/L at a test temperature of not more than 100 °C. To achieve a high scale inhibition rate, the HEDP dosage must be increased when the test temperature exceeds 100 °C. Electrochemical and autoclave static experimental results suggest that HEDP has a good corrosion inhibition effect on 20# carbon steel at a concentration of 25 mg/L. HEDP is an excellent water treatment agent. PMID:23552243

  14. Achieving New Source Performance Standards (NSPS) Emission Standards Through Integration of Low-NOx Burners with an Optimization Plan for Boiler Combustion

    Energy Technology Data Exchange (ETDEWEB)

    Wayne Penrod

    2006-12-31

    The objective of this project was to demonstrate the use of an Integrated Combustion Optimization System to achieve NO{sub X} emission levels in the range of 0.15 to 0.22 lb/MMBtu while simultaneously enabling increased power output. The project plan consisted of the integration of low-NO{sub X} burners and advanced overfire air technology with various process measurement and control devices on the Holcomb Station Unit 1 boiler. The plan included the use of sophisticated neural networks or other artificial intelligence technologies and complex software to optimize several operating parameters, including NO{sub X} emissions, boiler efficiency, and CO emissions. The program was set up in three phases. In Phase I, the boiler was equipped with sensors that can be used to monitor furnace conditions and coal flow to permit improvements in boiler operation. In Phase II, the boiler was equipped with burner modifications designed to reduce NO{sub X} emissions and automated coal flow dampers to permit on-line fuel balancing. In Phase III, the boiler was to be equipped with an overfire air system to permit deep reductions in NO{sub X} emissions. Integration of the overfire air system with the improvements made in Phases I and II would permit optimization of boiler performance, output, and emissions. This report summarizes the overall results from Phases I and II of the project. A significant amount of data was collected from the combustion sensors, coal flow monitoring equipment, and other existing boiler instrumentation to monitor performance of the burner modifications and the coal flow balancing equipment.

  15. Characterization of Oxy-combustion Impacts in Existing Coal-fired Boilers

    Energy Technology Data Exchange (ETDEWEB)

    Adams, Bradley; Davis, Kevin; Senior, Constance; Shim, Hong Shim; Otten, Brydger; Fry, Andrew; Wendt, Jost; Eddings, Eric; Paschedag, Alan; Shaddix, Christopher; Cox, William; Tree, Dale

    2013-09-30

    Reaction Engineering International (REI) managed a team of experts from University of Utah, Siemens Energy, Praxair, Vattenfall AB, Sandia National Laboratories, Brigham Young University (BYU) and Corrosion Management Ltd. to perform multi-scale experiments, coupled with mechanism development, process modeling and CFD modeling, for both applied and fundamental investigations. The primary objective of this program was to acquire data and develop tools to characterize and predict impacts of CO{sub 2} flue gas recycle and burner feed design on flame characteristics (burnout, NO{sub x}, SO{sub x}, mercury and fine particle emissions, heat transfer) and operational concerns (fouling, slagging and corrosion) inherent in the retrofit of existing coal-fired boilers for oxy-coal combustion. Experimental work was conducted at Sandia National Laboratories’ Entrained Flow Reactor, the University of Utah Industrial Combustion Research Facility, and Brigham Young University. Process modeling and computational fluid dynamics (CFD) modeling was performed at REI. Successful completion of the project objectives resulted in the following key deliverables: 1) Multi-scale test data from 0.1 kW bench-scale, 100 kW and 200 kW laboratory-scale, and 1 MW semi-industrial scale combustors that describe differences in flame characteristics, fouling, slagging and corrosion for coal combustion under air-firing and oxygen-firing conditions, including sensitivity to oxy-burner design and flue gas recycle composition. 2) Validated mechanisms developed from test data that describe fouling, slagging, waterwall corrosion, heat transfer, char burnout and sooting under coal oxy-combustion conditions. The mechanisms were presented in a form suitable for inclusion in CFD models or process models. 3) Principles to guide design of pilot-scale and full-scale coal oxy-firing systems and flue gas recycle configurations, such that boiler operational impacts from oxy-combustion retrofits are minimized. 4

  16. CFD modeling of a boiler's tubes rupture

    International Nuclear Information System (INIS)

    This paper reports the results of a study on the reason for tubes damage in the superheater Platen section of the 320 MW Bisotoun power plant, Iran. The boiler has three types of superheater tubes and the damage occurs in a series of elbows belongs to the long tubes. A three-dimensional modeling was performed using an in-house computational fluid dynamics (CFD) code in order to explore the reason. The code has ability of simultaneous solving of the continuity, the Reynolds-Averaged Navier-Stokes (RANS) equations and employing the turbulence, combustion and radiation models. The whole boiler including; walls, burners, air channels, three types of tubes, etc., was modeled in the real scale. The boiler was meshed into almost 2,000,000 tetrahedral control volumes and the standard k-ε turbulence model and the Rosseland radiation model were used in the model. The theoretical results showed that the inlet 18.9 MPa saturated steam becomes superheated inside the tubes and exit at a pressure of 17.8 MPa. The predicted results showed that the temperature of the steam and tube's wall in the long tubes is higher than the short and medium size tubes. In addition, the predicted steam mass flow rate in the long tube was lower than other ones. Therefore, it was concluded that the main reason for the rupture in the long tubes elbow is changing of the tube's metal microstructure due to working in a temperature higher than the design temperature. In addition, the structural fatigue tension makes the last elbow of the long tube more ready for rupture in comparison with the other places. The concluded result was validated by observations from the photomicrograph of the tube's metal samples taken from the damaged and undamaged sections

  17. Advanced process control for solid fuel boilers. Phase 2; Avancerad processtyrning av fastbraensleeldade rostpannor. Etapp 2

    Energy Technology Data Exchange (ETDEWEB)

    Ehleskog, Rickard; Lundborg, Rickard; Schuster, Robert; Wrangensten, Lars [AaF-Energikonsult AB, Stockholm (Sweden)

    2002-04-01

    AaF-Energikonsult AB runs within the research programme 'Applied combustion technology' a bigger project under the title 'Possibilities to improved operation of forest-industrial bark boilers by optimised combustion control'. In the project several measures have been identified, that can help to improve the conditions favourable for the combustion and fluid dynamic, for four selected reference grate boilers and grate boilers in general. The boiler at Billerud's paper mill, which is underlying to this project in several ways, is now being rebuilt. During the modifications of the boiler the existing control system will be modified with modern technique to enable operation with low emissions. The new control system consists of several parts, of witch the IR-based ones for fuel input and grate feeding are two totally separated systems. The pressure of the dome, i.e. the effect of the boiler, is the most superior parameter, and is regulated with the combustion air. Amounts of secondary and tertiary air are quoted to the total combustion airflow. The primary oxygen level is primarily regulated with the tertiary air. But if this won't be done without the tertiary air to diverge from de defined working area, the secondary air will assist. The oxygen set point is constantly decreasing until the CO-level exceeds a defined level. Then, the set point will be momentary increased. CFD-calculations have been performed for the modified boiler in Karlsborg for two different loads. The simulations clearly show that the flue gases have a more even retention time in the modified boiler and that the flow pattern is significantly improved. However, concentration gradients of oxygen and temperature gradients still exist. The conclusion is that there is a potential for further improving of the air and flue gas control strategies. The following new control strategies are proposed in the project based on conventional analyse technology; If the furnace

  18. Superheater Corrosion In Biomass Boilers: Today's Science and Technology

    Energy Technology Data Exchange (ETDEWEB)

    Sharp, William (Sandy) [SharpConsultant

    2011-12-01

    the measured first melting point of fly ash deposits does not necessarily produce a step increase in corrosion rate. Corrosion rate typically accelerates at temperatures below the first melting temperature and mixed deposits may have a broad melting temperature range. Although the environment at a superheater tube surface is initially that of the ash deposits, this chemistry typically changes as the deposits mature. The corrosion rate is controlled by the environment and temperature at the tube surface, which can only be measured indirectly. Some results are counter-intuitive. Two boiler manufacturers and a consortium have developed models to predict fouling and corrosion in biomass boilers in order to specify tube materials for particular operating conditions. It would be very useful to compare the predictions of these models regarding corrosion rates and recommended alloys in the boiler environments where field tests will be performed in the current program. Manufacturers of biomass boilers have concluded that it is more cost-effective to restrict steam temperatures, to co-fire biofuels with high sulfur fuels and/or to use fuel additives rather than try to increase fuel efficiency by operating with superheater tube temperatures above melting temperature of fly ash deposits. Similar strategies have been developed for coal fired and waste-fired boilers. Additives are primarily used to replace alkali metal chloride deposits with higher melting temperature and less corrosive alkali metal sulfate or alkali aluminum silicate deposits. Design modifications that have been shown to control superheater corrosion include adding a radiant pass (empty chamber) between the furnace and the superheater, installing cool tubes immediately upstream of the superheater to trap high chloride deposits, designing superheater banks for quick replacement, using an external superheater that burns a less corrosive biomass fuel, moving circulating fluidized bed (CFB) superheaters from the

  19. Needs-driven soot blowing in waste boilers; Behovsstyrd sotblaasning i avfallspannor

    Energy Technology Data Exchange (ETDEWEB)

    Niklasson, Fredrik; Davidsson, Kent

    2009-09-15

    others improved the performance for the specific bank, but at the same time, the fouling on the downstream banks increased, probably because particles released from the top tube bank stuck to downstream tubes. An increased sootblowing rate on the top tube bank thus evens out the distribution of dust between the tube banks, but it may also increase the erosion on the top tube bank. The calculated heat transfer coefficients may be used as control parameters in an intelligent sootblowing system while the boiler operates without disturbances at a constant load. The tests, however, also showed that the heat transfer coefficients vary significantly with load changes and disturbances of boiler operation, which an intelligent sootblowing system must be able to handle. In its current condition, the routines added to the control and monitoring system of the boiler show the heat transfer coefficients on screen and may be used as a tool to monitor the fouling rate of different tube banks under both short and long periods.

  20. Nuclear reactors with auxiliary boiler circuit

    International Nuclear Information System (INIS)

    A gas-cooled nuclear reactor has a main circulatory system for the gaseous coolant incorporating one or more main energy converting units, such as gas turbines, and an auxiliary circulatory system for the gaseous coolant incorporating at least one steam generating boiler arranged to be heated by the coolant after its passage through the reactor core to provide steam for driving an auxiliary steam turbine, such an arrangement providing a simplified start-up procedure also providing emergency duties associated with long term heat removal on reactor shut down

  1. Control Properties of Bottom Fired Marine Boilers

    DEFF Research Database (Denmark)

    Solberg, Brian; Andersen, Palle; Karstensen, Claus M. S.

    2007-01-01

    This paper focuses on model analysis of a dynamic model of a bottom fired one-pass smoke tube boiler. Linearized versions of the model are analyzed and show large variations in system gains at steady state as function of load whereas gain variations near the desired bandwidth are small. An analysis...... showed substantial improvement compared to a decentralized scheme based on sequential loop closing. Similar or better result is expected to be obtainable using a full Multiple input Multiple output scheme. Furthermore closed loop simulations, applying a linear controller to the nonlinear plant model...... on states and control signals should be considered....

  2. Controlling formaldehyde emissions with boiler ash.

    Science.gov (United States)

    Cowan, Jennifer; Abu-Daabes, Malyuba; Banerjee, Sujit

    2005-07-01

    Fluidized wood ash reduces formaldehyde in air from about 20 to formaldehyde reduction increases with increasing moisture content of the ash. Sorption of formaldehyde to ash can be substantially accounted for by partitioning to the water contained in the ash followed by rate-controlling binding to the ash solids. Adsorption occurs at temperatures of up to 165 degrees C; oxidation predominates thereafter. It is proposed that formaldehyde could be stripped from an air stream in a fluidized bed containing ash, which could then be returned to a boiler to incinerate the formaldehyde.

  3. Solved and unsolved problems in boiler systems. Learning from accidents

    International Nuclear Information System (INIS)

    This paper begins with a brief review on the similarity law of conventional fossil-fuel-fired boilers. The concept is based on the fact that the heat release due to combustion in the furnace is restricted by the furnace volume but the heat absorption is restricted by the heat transfer surface area. This means that a small-capacity boiler has relatively high specific furnace heat release rate, about 10 MW/m3, and on the contrary a large-capacity boiler has lower value. The surface-heat-flux limit is mainly dominated by the CHF inside the water-wall tubes of the boiler furnace, about 350 kW/m2. This heat-flux limit is almost the same order independently on the capacity of boilers. For the safety of water-walls, it is essential to retain suitable water circulation, i.e. circulation ratio and velocity of water. This principle is a common knowledge of boiler designer, but actual situation is not the case. Newly designed boilers often suffer from similar accidents, especially burnout due to circulation problems. This paper demonstrates recent accidents encountered in practical boilers, and raises problems of rather classical but important two-phase flow and heat transfer. (author)

  4. CFD investigation of flow through internally riffled boiler tubes

    DEFF Research Database (Denmark)

    Rasmussen, Christian; Houbak, Niels; Sørensen, Jens Nørkær

    1997-01-01

    In this paper we show how to model the swirling flow in an internally riffled boiler tube. The flow field is visualized and the results are compared with measurements.......In this paper we show how to model the swirling flow in an internally riffled boiler tube. The flow field is visualized and the results are compared with measurements....

  5. Assessment of the candidate markets for liquid boiler fuels

    Energy Technology Data Exchange (ETDEWEB)

    None

    1979-12-01

    Liquid fuels can be produced from coal in a number of indirect and direct liquefaction processes. While indirect coal liquefaction has been proved commercially outside the United States, most attention in this country has focused on the direct liquefaction processes, which include the processes under examination in this report; namely, the Exxon Donor Solvent (EDS), the H-Coal, and the Solvent Refined Coal (SRC) II processes. The objectives of the study were to: compare the boiler fuels of direct coal liquefaction with residual fuel oil (No. 6 fuel oil) including physical characteristics and environmental hazards, such as carcinogenic characteristics and toxic hazard characteristics; determine whether a boiler fuel market would exist for the coal liquefaction products given their physical characteristics and potential environmental hazards; determine the advantages of utilizing methanol as a boiler fuel on a continuous basis in commercial boilers utilizing existing technology; identify the potential regional candidate markets for direct coal liquefaction products as liquid boiler fuels; determine the distributing and handling costs associated with marketing coal liquefaction products as liquid boiler fuels; determine the current regulatory issues associated with the marketing of coal liquefaction products as boiler fuels; and determine and evaluate other institutional issues associated with the marketing of direct coal liquefaction products as boiler fuels.

  6. 46 CFR 176.812 - Pressure vessels and boilers.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 7 2010-10-01 2010-10-01 false Pressure vessels and boilers. 176.812 Section 176.812... TONS) INSPECTION AND CERTIFICATION Material Inspections § 176.812 Pressure vessels and boilers. (a) Pressure vessels must be tested and inspected in accordance with part 61, subpart 61.10, of this...

  7. 46 CFR 115.812 - Pressure vessels and boilers.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 4 2010-10-01 2010-10-01 false Pressure vessels and boilers. 115.812 Section 115.812 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) SMALL PASSENGER VESSELS CARRYING MORE... CERTIFICATION Material Inspections § 115.812 Pressure vessels and boilers. (a) Pressure vessels must be...

  8. Quality assurance in fabrication of boilers and pressure vessels

    International Nuclear Information System (INIS)

    Quality assurance for safety and reliability of boilers and pressure vessels is a systematic approach involving various stages right from material identification to final stages of testing, transportation and storage before commissioning. This paper brings out various quality . Assurance aspects to be implemented by manufacturers of boilers and pressure vessels. 1 fig

  9. DESIGN REPORT LOW-NOX BURNERS FOR PACKAGE BOILERS

    Science.gov (United States)

    The report describes a low-NOx burner design, presented for residual-oil-fired industrial boilers and boilers cofiring conventional fuels and nitrated hazardous wastes. The burner offers lower NOx emission levels for these applications than conventional commercial burners. The bu...

  10. DESIGN REPORT: LOW-NOX BURNERS FOR PACKAGE BOILERS

    Science.gov (United States)

    The report describes a low-NOx burner design, presented for residual-oil-fired industrial boilers and boilers cofiring conventional fuels and nitrated hazardous wastes. The burner offers lower NOx emission levels for these applications than conventional commercial burners. The bu...

  11. Numerical simulation of a biomass fired grate boiler

    DEFF Research Database (Denmark)

    Yin, Chungen; Rosendahl, Lasse; Kær, Søren Knudsen

    2006-01-01

    Computational fluid dynamic (CFD) analysis of the thermal flow in the combustion furnace of a biomass-fired grate boiler provides crucial insight into the boiler's performance. Quite a few factors play important roles in a general CFD analysis, such as grid, models, discretization scheme and so on...

  12. Thermomechanical finite element analysis of hot water boiler structure

    Directory of Open Access Journals (Sweden)

    Živković Dragoljub S.

    2012-01-01

    Full Text Available The paper presents an application of the Finite Elements Method for stress and strain analysis of the hot water boiler structure. The aim of the research was to investigate the influence of the boiler scale on the thermal stresses and strains of the structure of hot water boilers. Results show that maximum thermal stresses appear in the zone of the pipe carrying wall of the first reversing chamber. This indicates that the most critical part of the boiler are weld spots of the smoke pipes and pipe carrying plate, which in the case of significant scale deposits can lead to cracks in the welds and water leakage from the boiler. The nonlinear effects were taken into account by defining the bilinear isotropic hardening model for all boiler elements. Temperature dependency was defined for all relevant material properties, i. e. isotropic coefficient of thermal expansion, Young’s modulus, and isotropic thermal conductivity. The verification of the FEA model was performed by comparing the measured deformations of the hot water boiler with the simulation results. As a reference object, a Viessmann - Vitomax 200 HW boiler was used, with the installed power of 18.2 MW. CAD modeling was done within the Autodesk Inventor, and stress and strain analysis was performed in the ANSYS Software.

  13. 46 CFR 63.25-7 - Exhaust gas boilers.

    Science.gov (United States)

    2010-10-01

    ... drum type exhaust gas steam boiler must have a feed water control system. The system must automatically... 46 Shipping 2 2010-10-01 2010-10-01 false Exhaust gas boilers. 63.25-7 Section 63.25-7 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) MARINE ENGINEERING AUTOMATIC AUXILIARY...

  14. Combining support vector regression and ant colony optimization to reduce NOx emissions in coal-fired utility boilers

    Energy Technology Data Exchange (ETDEWEB)

    Ligang Zheng; Hao Zhou; Chunlin Wang; Kefa Cen [Zhejiang University, Hangzhou (China). State Key Laboratory of Clean Energy Utilization

    2008-03-15

    Combustion optimization has recently demonstrated its potential to reduce NOx emissions in high capacity coal-fired utility boilers. In the present study, support vector regression (SVR), as well as artificial neural networks (ANN), was proposed to model the relationship between NOx emissions and operating parameters of a 300 MW coal-fired utility boiler. The predicted NOx emissions from the SVR model, by comparing with that of the ANN-based model, showed better agreement with the values obtained in the experimental tests on this boiler operated at different loads and various other operating parameters. The mean modeling error and the correlation factor were 1.58% and 0.94, respectively. Then, the combination of the SVR model with ant colony optimization (ACO) to reduce NOx emissions was presented in detail. The experimental results showed that the proposed approach can effectively reduce NOx emissions from the coal-fired utility boiler by about 18.69% (65 ppm). A time period of less than 6 min was required for NOx emissions modeling, and 2 min was required for a run of optimization under a PC system. The computing times are suitable for the online application of the proposed method to actual power plants. 37 refs., 8 figs., 3 tabs.

  15. Technical and commercial considerations in selecting NOx reduction technology for utility boilers

    International Nuclear Information System (INIS)

    A technical and economic evaluation of technologies commercially available for the reduction of nitrous oxides is presented. The study was based on nitrogen oxide control alternatives for a 500 MW pulverized coal and oil fired utility boiler, with emphasis on post-combustion technologies. A combustion related technology examined was the XCL type DRB burner in combination with an overfire air system. Post-combustion technologies examined included selective non-catalytic reduction (SNCR) and selective catalytic reduction (SCR). It was concluded that if modest nitrogen oxides reduction is required for large utility boiler application, combustion related technologies such as low nitrogen oxide burners and overfire air systems should be given first consideration. If required reductions are beyond the capabilities of these systems, post combustion technologies must be considered. The lower capital cost of SNCR nitrogen oxide control systems is attractive, but technical risk, lack of large scale operating experience, and life cycle cost render it less attractive than SCR over 25 years of expected boiler operating life. 2 refs., 4 figs., 2 tabs

  16. Boiler-turbine control system design using continuous-time nonlinear model predictive control

    Institute of Scientific and Technical Information of China (English)

    ZHUO Xu-sheng; ZHOU Huai-chun

    2008-01-01

    A continuous-time nonlinear model predictive controller (NMPC) was designed for a boiler-turbine unit. The controller was designed by optimizing a receding-horizon performance index, with the nonlinear system approximated by its Taylor series expansion with a certain order, the magnitude saturation constraints on the inputs satisfied by increasing the predictive time, and the rate saturation conditions on the actuators satisfied by tuning the time constant of the reference trajectories in a reference governor. Simulation results showed that the controller can drive the drum pressure and output power of the nonlinear boiler-turbine unit to follow their respective reference trajectories throughout a varying operation range and keep the water level deviation within tolerances. Comparison of the NMPC scheme with the generic model control (GMC) scheme indicated that the responses are slower and there are more oscillations in the responses of the water level, fuel flow input and feed water flow input in the GMC scheme when the boiler-turbine unit is operating over a wide range.

  17. Sodium reflux pool-boiler solar receiver on-sun test results

    Energy Technology Data Exchange (ETDEWEB)

    Andraka, C E; Moreno, J B; Diver, R B; Moss, T A [Oak Ridge National Lab., TN (United States)

    1992-06-01

    The efficient operation of a Stirling engine requires the application of a high heat flux to the relatively small area occupied by the heater head tubes. Previous attempts to couple solar energy to Stirling engines generally involved directly illuminating the heater head tubes with concentrated sunlight. In this study, operation of a 75-kW{sub t} sodium reflux pool-boiler solar receiver has been demonstrated and its performance characterized on Sandia's nominal 75-kW{sub t} parabolic-dish concentrator, using a cold-water gas-gap calorimeter to simulate Stirling engine operation. The pool boiler (and more generally liquid-metal reflux receivers) supplies heat to the engine in the form of latent heat released from condensation of the metal vapor on the heater head tubes. The advantages of the pool boiler include uniform tube temperature, leading to longer life and higher temperature available to the engine, and decoupling of the design of the solar absorber from the engine heater head. The two-phase system allows high input thermal flux, reducing the receiver size and losses, therefore improving system efficiency. The receiver thermal efficiency was about 90% when operated at full power and 800{degree}C. Stable sodium boiling was promoted by the addition of 35 equally spaced artificial cavities in the wetted absorber surface. High incipient boiling superheats following cloud transients were suppressed passively by the addition of small amounts of xenon gas to the receiver volume. Stable boiling without excessive incipient boiling superheats was observed under all operating conditions. The receiver developed a leak during performance evaluation, terminating the testing after accumulating about 50 hours on sun. The receiver design is reported here along with test results including transient operations, steady-state performance evaluation, operation at various temperatures, infrared thermography, x-ray studies of the boiling behavior, and a postmortem analysis.

  18. Sodium reflux pool-boiler solar receiver on-sun test results

    Science.gov (United States)

    Andraka, C. E.; Moreno, J. B.; Diver, R. B.; Moss, T. A.

    1992-06-01

    The efficient operation of a Stirling engine requires the application of a high heat flux to the relatively small area occupied by the heater head tubes. Previous attempts to couple solar energy to Stirling engines generally involved directly illuminating the heater head tubes with concentrated sunlight. In this study, operation of a 75-kW(sub t) sodium reflux pool-boiler solar receiver has been demonstrated and its performance characterized on Sandia's nominal 75-kW(sub t) parabolic-dish concentrator, using a cold-water gas-gap calorimeter to simulate Stirling engine operation. The pool boiler (and more generally liquid-metal reflux receivers) supplies heat to the engine in the form of latent heat released from condensation of the metal vapor on the heater head tubes. The advantages of the pool boiler include uniform tube temperature, leading to longer life and higher temperature available to the engine, and decoupling of the design of the solar absorber from the engine heater head. The two-phase system allows high input thermal flux, reducing the receiver size and losses, therefore improving system efficiency. The receiver thermal efficiency was about 90 percent when operated at full power and 800 C. Stable sodium boiling was promoted by the addition of 35 equally spaced artificial cavities in the wetted absorber surface. High incipient boiling superheats following cloud transients were suppressed passively by the addition of small amounts of xenon gas to the receiver volume. Stable boiling without excessive incipient boiling superheats was observed under all operating conditions. The receiver developed a leak during performance evaluation, terminating the testing after accumulating about 50 hours on sun. The receiver design is reported here along with test results including transient operations, steady-state performance evaluation, operation at various temperatures, infrared thermography, x-ray studies of the boiling behavior, and a postmortem analysis.

  19. Computation Modeling and Assessment of Nanocoatings for Ultra Supercritical Boilers

    Energy Technology Data Exchange (ETDEWEB)

    J. Shingledecker; D. Gandy; N. Cheruvu; R. Wei; K. Chan

    2011-06-21

    Forced outages and boiler unavailability of coal-fired fossil plants is most often caused by fire-side corrosion of boiler waterwalls and tubing. Reliable coatings are required for Ultrasupercritical (USC) application to mitigate corrosion since these boilers will operate at a much higher temperatures and pressures than in supercritical (565 C {at} 24 MPa) boilers. Computational modeling efforts have been undertaken to design and assess potential Fe-Cr-Ni-Al systems to produce stable nanocrystalline coatings that form a protective, continuous scale of either Al{sub 2}O{sub 3} or Cr{sub 2}O{sub 3}. The computational modeling results identified a new series of Fe-25Cr-40Ni with or without 10 wt.% Al nanocrystalline coatings that maintain long-term stability by forming a diffusion barrier layer at the coating/substrate interface. The computational modeling predictions of microstructure, formation of continuous Al{sub 2}O{sub 3} scale, inward Al diffusion, grain growth, and sintering behavior were validated with experimental results. Advanced coatings, such as MCrAl (where M is Fe, Ni, or Co) nanocrystalline coatings, have been processed using different magnetron sputtering deposition techniques. Several coating trials were performed and among the processing methods evaluated, the DC pulsed magnetron sputtering technique produced the best quality coating with a minimum number of shallow defects and the results of multiple deposition trials showed that the process is repeatable. scale, inward Al diffusion, grain growth, and sintering behavior were validated with experimental results. The cyclic oxidation test results revealed that the nanocrystalline coatings offer better oxidation resistance, in terms of weight loss, localized oxidation, and formation of mixed oxides in the Al{sub 2}O{sub 3} scale, than widely used MCrAlY coatings. However, the ultra-fine grain structure in these coatings, consistent with the computational model predictions, resulted in accelerated Al

  20. Deposition and High-Temperature Corrosion in Biomass-Fired Boilers

    DEFF Research Database (Denmark)

    Michelsen, Hanne Philbert

    This thesis describes the fate of potassium, chlorine, and sulfur in regard to deposition and corrosion problems in straw-fired boilers. Full-scale deposition studies at Rudkøbing CHP, Kyndby Power Station and Masnedø CHP revealed that straw may form massive deposits in the convective pass...... has only been detected in insignificant amounts in mature deposits in straw-fired boilers formed over months of operation.The corrosion of superheater tubes is closely connected to the material which are deposited on the surface and deposits containing potassium chloride can cause severe high......-temperature corrosion at elevated metal temperatures. Lab-scale corrosion experiments, where metal test elements were covered with synthetic potassium salts and real deposits and exposed to a simulated flue gas containing HCl(g) and SO2(g), provided information about the corrosion rate and corrosion mechanisms...