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Sample records for boiler components operating

  1. Boiler operator's handbook

    CERN Document Server

    Heselton, Ken

    2004-01-01

    Containing key information for operators and managers of large and small plants, this is an indispensable guide for those at advanced and early stages of their careers, as well as for managers interested in reducing operating expenses.

  2. Computer system for monitoring power boiler operation

    Energy Technology Data Exchange (ETDEWEB)

    Taler, J.; Weglowski, B.; Zima, W.; Duda, P.; Gradziel, S.; Sobota, T.; Cebula, A.; Taler, D. [Cracow University of Technology, Krakow (Poland). Inst. for Process & Power Engineering

    2008-02-15

    The computer-based boiler performance monitoring system was developed to perform thermal-hydraulic computations of the boiler working parameters in an on-line mode. Measurements of temperatures, heat flux, pressures, mass flowrates, and gas analysis data were used to perform the heat transfer analysis in the evaporator, furnace, and convection pass. A new construction technique of heat flux tubes for determining heat flux absorbed by membrane water-walls is also presented. The current paper presents the results of heat flux measurement in coal-fired steam boilers. During changes of the boiler load, the necessary natural water circulation cannot be exceeded. A rapid increase of pressure may cause fading of the boiling process in water-wall tubes, whereas a rapid decrease of pressure leads to water boiling in all elements of the boiler's evaporator - water-wall tubes and downcomers. Both cases can cause flow stagnation in the water circulation leading to pipe cracking. Two flowmeters were assembled on central downcomers, and an investigation of natural water circulation in an OP-210 boiler was carried out. On the basis of these measurements, the maximum rates of pressure change in the boiler evaporator were determined. The on-line computation of the conditions in the combustion chamber allows for real-time determination of the heat flowrate transferred to the power boiler evaporator. Furthermore, with a quantitative indication of surface cleanliness, selective sootblowing can be directed at specific problem areas. A boiler monitoring system is also incorporated to provide details of changes in boiler efficiency and operating conditions following sootblowing, so that the effects of a particular sootblowing sequence can be analysed and optimized at a later stage.

  3. Assessment of physical workload in boiler operations.

    Science.gov (United States)

    Rodrigues, Valéria Antônia Justino; Braga, Camila Soares; Campos, Julio César Costa; Souza, Amaury Paulo de; Minette, Luciano José; Sensato, Guilherme Luciano; Moraes, Angelo Casali de; Silva, Emília Pio da

    2012-01-01

    The use of boiler wood-fired is fairly common equipment utilized in steam generation for energy production in small industries. The boiler activities are considered dangerous and heavy, mainly due to risks of explosions and the lack of mechanization of the process. This study assessed the burden of physical labor that operators of boilers are subjected during the workday. Assessment of these conditions was carried out through quantitative and qualitative measurements. A heart rate monitor, a wet-bulb globe thermometer (WBGT), a tape-measure and a digital infrared camera were the instruments used to collect the quantitative data. The Nordic Questionnaire and the Painful Areas Diagram were used to relate the health problems of the boiler operator with activity. With study, was concluded that the boiler activity may cause pains in the body of intensity different, muscle fatigue and diseases due to excessive weight and the exposure to heat. The research contributed to improve the boiler operator's workplace and working conditions.

  4. Evaluation of thermal overload in boiler operators.

    Science.gov (United States)

    Braga, Camila Soares; Rodrigues, Valéria Antônia Justino; Campos, Julio César Costa; de Souza, Amaury Paulo; Minette, Luciano José; de Moraes, Angêlo Casali; Sensato, Guilherme Luciano

    2012-01-01

    The Brazilians educational institutions need a large energy demand for the operation of laundries, restaurants and accommodation of students. Much of that energy comes from steam generated in boilers with wood fuel. The laboral activity in boiler may present problems for the operator's health due to exposure to excessive heat, and its operation has a high degree of risk. This paper describes an analysis made the conditions of thermal environment in the operation of a B category boiler, located at a Higher Education Institution, located in the Zona da Mata Mineira The equipments used to collect data were Meter WBGT of the Heat Index; Meter of Wet Bulb Index and Globe Thermometer (WBGT); Politeste Instruments, an anemometer and an Infrared Thermometer. By the application of questionnaires, the second phase consisted of collecting data on environmental factors (temperature natural environment, globe temperature, relative humidity and air velocity). The study concluded that during the period evaluated, the activity had thermal overload.

  5. Circulating fluidized bed boilers design and operations

    CERN Document Server

    Basu, Prabir

    1991-01-01

    This book provides practicing engineers and students with insight into the design and operation of circulating fluidized bed (CFB) boilers. Through a combination of theoretical concepts and practical experience, this book gives the reader a basic understanding of the many aspects of this subject.Important environmental considerations, including solid waste disposal and predicted emissions, are addressed individually in separate chapters. This book places an emphasis on combustion, hydrodynamics, heat transfer, and material issues, and illustrates these concepts with numerous examples of pres

  6. Modeling operation mode of pellet boilers for residential heating

    Science.gov (United States)

    Petrocelli, D.; Lezzi, A. M.

    2014-11-01

    In recent years the consumption of wood pellets as energy source for residential heating lias increased, not only as fuel for stoves, but also for small-scale residential boilers that, produce hot water used for both space heating and domestic hot water. Reduction of fuel consumption and pollutant emissions (CO, dust., HC) is an obvious target of wood pellet boiler manufacturers, however they are also quite interested in producing low- maintenance appliances. The need of frequent maintenance turns in higher operating costs and inconvenience for the user, and in lower boiler efficiency and higher emissions also. The aim of this paper is to present a theoretical model able to simulate the dynamic behavior of a pellet boiler. The model takes into account many features of real pellet boilers. Furthermore, with this model, it is possible to pay more attention to the influence of the boiler control strategy. Control strategy evaluation is based not only on pellet consumption and on total emissions, but also on critical operating conditions such as start-up and stop or prolonged operation at substantially reduced power level. Results are obtained for a residential heating system based on a wood pellet boiler coupled with a thermal energy storage. Results obtained so far show a weak dependence of performance in terms of fuel consumption and total emissions on control strategy, however some control strategies present some critical issues regarding maintenance frequency.

  7. Shape optimization of a thick-walled power boiler component

    Directory of Open Access Journals (Sweden)

    Duda Piotr

    2017-01-01

    Full Text Available This paper presents a methodology and successful application of structural optimization of a T-pipe under transient thermal and mechanical loads. In order to find the optimal shape of a thick-walled power boiler component, a parametric FE model and the evolutionary algorithm (EA are applied. The power boiler start-up and shutdown curves are based on the TRD 301 guidelines. Maximum total stresses are assumed as optimization constraints. The obtained geometry is by about 18.6% lighter than the original one due to thinning of the walls. Maximum tensile and compressive stresses in the modified geometry are smaller than in the original one during the whole cycle. Additionally, lower total stress values are recorded during heating and cooling processes. Therefore, these transient processes can be accelerated and the shutdown and start-up losses can be reduced.

  8. Operator's Manual, Boiler Room Operations and Maintenance. Supplement A, Air Pollution Training Institute Self-Instructional Course SI-466.

    Science.gov (United States)

    Environmental Protection Agency, Research Triangle Park, NC. Air Pollution Training Inst.

    This Operator's Manual is a supplement to a self-instructional course prepared for the United States Environmental Protection Agency. This publication is the Boiler Room Handbook for operating and maintaining the boiler and the boiler room. As the student completes this handbook, he is putting together a manual for running his own boiler. The…

  9. Analytical model for erosion behaviour of impacted fly-ash particles on coal-fired boiler components

    Indian Academy of Sciences (India)

    S K Das; K M Godiwalla; S P Mehrotra; K K M Sastry; P K Dey

    2006-10-01

    Fly ash particles entrained in the flue gas from boiler furnaces in coal-fired power stations can cause serious erosive wear on steel surfaces along the flow path. Such erosion can significantly reduce the operational life of the boiler components. A mathematical model embodying the mechanisms of erosion on behaviour, has been developed to predict erosion rates of coal-fired boiler components at different temperatures. Various grades of steels used in fabrication of boiler components and published data pertaining to boiler fly ash have been used for the modelling. The model incorporates high temperature tensile properties of the target metal surface at room and elevated temperatures and has been implemented in an user-interactive in-house computer code (EROSIM–1), to predict the erosion rates of various grades of steel. Predictions have been found to be in good agreement with the published data. The model is calibrated with plant and experimental data generated from a high temperature air-jet erosion-testing facility. It is hoped that the calibrated model will be useful for erosion analysis of boiler components.

  10. Analytical model for erosion behaviour of impacted fly-ash particles on coal-fired boiler components

    Energy Technology Data Exchange (ETDEWEB)

    Das, S.K.; Godiwalla, K.M.; Mehrotra, S.P.; Sastry, K.K.M.; Dey, P.K.

    2006-10-15

    Fly ash particles entrained in the flue gas from boiler furnaces in coal-fired power stations can cause serious erosive wear on steel surfaces along the flow path. Such erosion can significantly reduce the operational life of the boiler components. A mathematical model, embodying the mechanisms of erosion on behaviour, has been developed to predict erosion rates of coal-fired boiler components at different temperatures. Various grades of steels used in fabrication of boiler components and published data pertaining to boiler fly ash have been used for the modelling. The model incorporates high temperature tensile properties of the target metal surface at room and elevated temperatures and has been implemented in an user-interactive in-house computer code (EROSIM-1), to predict the erosion rates of various grades of steel. Predictions have been found to be in good agreement with the published data. The model is calibrated with plant and experimental data generated from a high temperature air-jet erosion-testing facility. It is hoped that the calibrated model will be useful for erosion analysis of boiler components.

  11. Low excess air operations of oil boilers

    Energy Technology Data Exchange (ETDEWEB)

    Butcher, T.A.; Celebi, Y.; Litzke, Wai Lin [Brookhaven National Labs., Upton, NY (United States)

    1997-09-01

    To quantify the benefits which operation at very low excess air operation may have on heat exchanger fouling BNL has recently started a test project. The test allows simultaneous measurement of fouling rate, flue gas filterable soot, flue gas sulfuric acid content, and flue gas sulfur dioxide.

  12. Boiler Control Systems Theory of Operation Manual.

    Science.gov (United States)

    1983-02-01

    9 lfeduce!s routine mtainltenance N through use of bitilt-in air 4up- *,1 ilternd, ltain eisa e Simplifie.. stockintg of -.pare - parto -illre uuanyv...operation pushbuttons and two-position transfer switch. The vertical meter is a I.5v voltmeter scaled 0-ICO representing percent of the nput M vanal-le. The...by the ratio dial seting. Ie 002 Pr aie Set Satieson, curren output. Vertices ale ndiceerds*o ea tof the Storin pae atF iei signel. 1 T1wred i 22A

  13. A mathematical model for optimized operation and control in a CDQ-Boiler system

    Institute of Scientific and Technical Information of China (English)

    De Wang; Tao Yang; Zhi Wen; Junxiao Feng; Ning Kong; Qin Wang; Weimin Wang

    2005-01-01

    Based on analyzing the thermal process of a CDQ (coke dry quenching)-Boiler system, the mathematical model for optimized operation and control in the CDQ-Boiler system was developed. It includes a mathematical model for heat transferring process in the CDQ unit, a mathematical model for heat transferring process in the boiler and a combustion model for circulating gas in the CDQ-Boiler system. The model was verified by field data, then a series of simulations under several typical operating conditions of CDQ-Boiler were carried on, and in tum, the online relation formulas between the productivity and the optimal circulating gas, and the one between the productivity and the optimal second air, were achieved respectively. These relation equations have been successfully used in a CDQ-Boiler computer control system in the Baosteel, to realize online optimized guide and control, and meanwhile high efficiency in the CDQ-Boiler system has been achieved.

  14. An optimization model for the operations of steam production in industrial boilers

    OpenAIRE

    Rocco,Cleber Damião; Morabito, Reinaldo

    2012-01-01

    In this study, a mixed integer linear programming model is presented to support some of the key decisions in the steam production system with industrial boilers. The model approaches the fuel management decisions (fuel replenishment and its inventory control), boiler operational decisions (start-up, warm-up, and shutdown operations), and which boiler should produce steam. The model adjustments and its validation were carried out through a case study in a large food industry. In face of the go...

  15. Model prediction of the operating behavior of a circulating fluidized bed boiler

    Institute of Scientific and Technical Information of China (English)

    王勤辉; 骆仲泱; 倪明江; 岑可法

    2002-01-01

    An improved mathematical model for a circulating fluidized bed (CFB) boiler based on the model developed earlier by the authors was applied to simulate the operation of a 12 MW CFB boiler. The influences of the excess air ratio, primary air ratio, coal particle size distribution, coal properties (ash content and volatile content) and Ca/S ratio on the boiler operation were analyzed. The results showed that the model simulation may be applied to the optimum design and economic operation of the CFB boiler.

  16. Model prediction of the operating behavior of a circulating fluidized bed boiler

    Institute of Scientific and Technical Information of China (English)

    王勤辉; 骆仲泱; 倪明江; 岑可法

    2002-01-01

    An improved mathematical model for a circulating fluidized bed (CFB) boiler baaed on the model developed earlier by the authors was applied to simulate the operation of a 12 MW CFB boiler.The influences of the excess air ratio, primary air ratio, coal particle size distribution, coal properties (ash content and volatile content) and Ca/S ratio on the boiler operation were analyzed. The results showed that the model simulation may be applied to the optimum design and economic operation of the CFB boiler.

  17. New source performance standards for industrial boilers. Volume 2. Review of industry operating practices

    Energy Technology Data Exchange (ETDEWEB)

    Bryan, R.J.; Weisenberg, I.J.; Wilson, K.

    1980-09-01

    The applicability is evaluated of several possible versions of a revised New Source Performance Standards (NSPS) for industrial boilers to boilers that are operated according to typical industry practices. A survey of operating practices is presented, and it is concluded that an NSPS that includes too high a percent removal requirement for SO/sub 2/ (90%) might be excessively costly and cause operating problems for the industrial operator. More field evaluations of low excess air and low Btu gasification are required to validate these techniques for pollution control under industrial boiler operating conditions. The cost of two small boilers with no SO/sub 2/ controls was less than one large boiler of twice the capacity with SO/sub 2/ controls. The annual cost of operating and maintaining the control system accounted for the difference.

  18. ADVANCED, LOW/ZERO EMISSION BOILER DESIGN AND OPERATION

    Energy Technology Data Exchange (ETDEWEB)

    Fabienne Chatel-Pelage

    2003-10-01

    This document reviews the work performed during the quarter July--September 2003. Significant progress has been made in Task 1 (Site Preparation), Task 2 (Test performance) and Task 3 (Techno-Economic Study) of the project: the site preparation has been completed, two weeks of tests have been performed and the power generating units to be compared from an economical standpoint have been selected and accurately described. In the experimental part of this effort (task1), the partners in this project demonstrated the feasibility of 100% air replacement with O{sub 2}-enriched flue gas on 1.5MW coal-fired boiler. The air infiltration have been reduced to approximately 5% of the stoichiometry, enabling to reach around 70% of CO{sub 2} in the flue gases. Higher air in-leakage reduction is expected using alternative boiler operating procedure in order to achieve higher CO{sub 2} concentration in flue gas for further sequestration or reuse. The NO{sub x} emissions have been shown considerably lower in O{sub 2}-fired conditions than in air-baseline, the reduction rate averaging 70%. An additional week of tests is scheduled mid October 2003 for combustion parameter optimization, and some more days of operation will be dedicated to mercury emission measurement and heat transfer characterization. Out of the $485k already allocated in this project, $300k has been spent and reported to date, mainly in site preparation ({approx}$215k) and test performance ({approx}$85k). In addition to DOE allocated funds, to date approximately $240k has been cost-shared by the participants, bringing the total project cost up to $540k as on September 30, 2003.

  19. The reliability of the repair weld joints of aged high temperature components in fossil power boilers

    Energy Technology Data Exchange (ETDEWEB)

    Okamura, Hiroyuki [Science Univ. of Tokyo (Japan); Ohtani, Ryuichi [Kyoto Univ. (Japan); Fujii, Kazuya [Japan Power Engineering and Inspection Corp., Tokyo (Japan); Yokoyama, Tomomitsu; Nishimura, Nobuhiko [Mitsubishi Heavy Industries Ltd., Tokyo (Japan); Suzuki, Komei [Japan Steel Works Ltd., Tokyo (Japan)

    1998-11-01

    It is of fundamental engineering importance to be able to give reliable assessments of the effective service life of the critical components used within fossil power plants, particularly for those operating for prolonged periods. It is common practice for such assessments to have been estimated using destructive tests, typically the stress rupture test, this having been recognized as one of the most reliable evaluation methods available. Its only drawback is that it often does not permit the component to be in use following the sampling of the test specimen without repairing. The current piece of work focuses on the reliability of the repair welds of components for specimens taken from fossil power plants, having been in service for prolonged periods. Several such repairs to welds have been made to an old power boiler, in particular to a superheater header which is fabricated from 2.25Cr-1Mo steel. Under close examination the repairs to the girth weldment showed susceptibilities of weld cracking, similar to that observed in as-manufactured material. Within the repaired region of the welded joint the microstructure, tensile properties and toughness seemed to be unaffected. The hardness attained its minimum value within the heat affected zone, HAZ of the repair weld, overlapping that of original girth weld HAZ. Furthermore, the stress rupture strength achieved its minimum value at the same position taking on the same value as the strength associated with the aged girth welded joint. (orig.)

  20. Investigations of operation problems at a 200 MWe PF boiler

    Directory of Open Access Journals (Sweden)

    Peta Sandile

    2015-09-01

    Full Text Available To minimize oxides of nitrogen (NOx emission, maximize boiler combustion efficiency, achieve safe and reliable burner combustion, it is crucial to master global boiler and at-the-burner control of fuel and air flows. Non-uniform pulverized fuel (PF and air flows to burners reduce flame stability and pose risk to boiler safety by risk of reverse flue gas and fuel flow into burners. This paper presents integrated techniques implemented at pilot ESKOM power plants for the determination of global boiler air/flue gas distribution, wind-box air distribution and measures for making uniform the flow being delivered to burners within a wind-box system. This is achieved by Process Flow Modelling, at-the-burner static pressure measurements and CFD characterization. Global boiler mass and energy balances combined with validated site measurements are used in an integrated approach to calculate the total (stoichiometric + excess air mass flow rate required to burn the coal quality being fired, determine the actual quantity of air that flows through the burners and the furnace ingress air. CFD analysis and use of at-the-burner static, total pressure and temperature measurements are utilized in a 2-pronged approach to determine root-causes for burner fires and to evaluate secondary air distribution between burners.

  1. Advanced, Low/Zero Emission Boiler Design and Operation

    Energy Technology Data Exchange (ETDEWEB)

    Babcock/Wilcox; Illinois State Geological; Worley Parsons; Parsons Infrastructure/Technology Group

    2007-06-30

    In partnership with the U.S. Department of Energy's National Energy Technology Laboratory, B&W and Air Liquide are developing and optimizing the oxy-combustion process for retrofitting existing boilers as well as new plants. The main objectives of the project is to: (1) demonstrate the feasibility of the oxy-combustion technology with flue gas recycle in a 5-million Btu/hr coal-fired pilot boiler, (2) measure its performances in terms of emissions and boiler efficiency while selecting the right oxygen injection and flue gas recycle strategies, and (3) perform technical and economic feasibility studies for application of the technology in demonstration and commercial scale boilers. This document summarizes the work performed during the period of performance of the project (Oct 2002 to June 2007). Detailed technical results are reported in corresponding topical reports that are attached as an appendix to this report. Task 1 (Site Preparation) has been completed in 2003. The experimental pilot-scale O{sub 2}/CO{sub 2} combustion tests of Task 2 (experimental test performance) has been completed in Q2 2004. Process simulation and cost assessment of Task 3 (Techno-Economic Study) has been completed in Q1 2005. The topical report on Task 3 has been finalized and submitted to DOE in Q3 2005. The calculations of Task 4 (Retrofit Recommendation and Preliminary Design of a New Generation Boiler) has been completed in 2004. In Task 6 (engineering study on retrofit applications), the engineering study on 25MW{sub e} unit has been completed in Q2, 2008 along with the corresponding cost assessment. In Task 7 (evaluation of new oxy-fuel power plants concepts), based on the design basis document prepared in 2005, the design and cost estimate of the Air Separation Units, the boiler islands and the CO{sub 2} compression and trains have been completed, for both super and ultra-supercritical case study. Final report of Task-7 is published by DOE in Oct 2007.

  2. ADVANCED, LOW/ZERO EMISSION BOILER DESIGN AND OPERATION

    Energy Technology Data Exchange (ETDEWEB)

    Fabienne Chatel-Pelage

    2004-01-01

    This document reviews the work performed during the quarter October-December 2003. Task 1 (Site Preparation) had been completed in the previous reporting period. In this reporting period, one week of combustion parameters optimization has been performed in Task 2 (experimental test performance) of the project. Under full-oxy conditions (100% air replacement with O{sub 2}-enriched flue gas) in 1.5MW{sub th} coal-fired boiler, the following parameters have been varied and their impact on combustion characteristics measured: the recirculated flue gas flow rate has been varied from 80% to 95% of total flue gas flow, and the total oxygen flow rate into the primary air zone of the boiler has been set to levels ranging from 15% to 25% of the total oxygen consumption in the overall combustion. In current reporting period, significant progress has also been made in Task 3 (Techno-Economic Study) of the project: mass and energy balance calculations and cost assessment have been completed on plant capacity of 533MW{sub e} gross output while applying the methodology described in previous reporting periods. Air-fired PC Boiler and proposed Oxygen-fired PC Boiler have been assessed, both for retrofit application and new unit. The current work schedule is to review in more details the experimental data collected so far as well as the economics results obtained on the 533MWe cases, and to develop a work scope for the remainder of the project. Approximately one week of pilot testing is expected during the first quarter of 2004, including mercury emission measurement and heat transfer characterization. The project was on hold from mid-November through December 2003 due to non-availability of funds. Out of the {approx}$785k allocated DOE funds in this project, $497k have been spent to date ($480 reported so far), mainly in site preparation, test performance and economics assessment. In addition to DOE allocated funds, to date approximately $330k has been cost-shared by the

  3. Capital and operating costs for industrial boilers. Final report Apr-Jun 79

    Energy Technology Data Exchange (ETDEWEB)

    Gibbs, L.L.; AbrahaM, J.P.; Noe, N.D.; Forste, D.S.; Kimball, H.T.

    1979-06-01

    The report provides estimates of capital and operating costs for industrial boilers. Costs are related to the type of fuel fired, firing design and rated capacity. Both package and field-erected boilers are evaluated. Fuels considered include coal, residual oil, distillate oil and natural gas. Firing designs for coal include underfeed-stoker, spreader-stoker and pulverized. Rated capacities range from 15(10 to the 6th)Btu/hr for oil and gas to 700(10 to the 6th)Btu/hr for coal. Costs are developed on a study estimate basis. Individual boiler cost estimates were plotted and cost equations developed for total equipment, installation (direct and indirect) and operating costs (variable and fixed).

  4. Thermal analysis of a solar pond power plant operated with a direct contact boiler

    Science.gov (United States)

    Sonn, A.; Letan, R.

    1981-11-01

    A solar pond power plant operated with a direct contact boiler was thermally analyzed. A binary cycle system of concentrated brine, and an organic working fluid were considered. Brine temperature of 80 C, condensation at 30 C, a 75 percent efficient turbine, and 70 percent efficient pumps were specified for the analysis. The current study involved six working fluids: butane, pentane, hexane, and freons R113, R114, R12. Each of these fluids exhibited a maximum efficiency of the system at characteristic operating conditions of the boiler. The system efficiency increased as the boiler pressure approached that of the pond. Net electrical outputs of 7-9 percent of the heat inputs were obtained for the low pressure fluids, such as pentane, hexane, and R113. Gravity flow of brine to boiler increased these values to 8-11 percent. Solute losses in brine by direct contact in boiler were estimated for pentane, as 125 kg per year per sq km of pond, or 63 kg/MWe-year. Similar orders of magnitude are obtained for the other fluids.

  5. Analysis of Boiler Operational Variables Prior to Tube Leakage Fault by Artificial Intelligent System

    Directory of Open Access Journals (Sweden)

    Al-Kayiem Hussain H.

    2014-07-01

    Full Text Available Steam boilers are considered as a core of any steam power plant. Boilers are subjected to various types of trips leading to shut down of the entire plant. The tube leakage is the worse among the common boiler faults, where the shutdown period lasts for around four to five days. This paper describes the rules of the Artificial Intelligent Systems to diagnosis the boiler variables prior to tube leakage occurrence. An Intelligent system based on Artificial Neural Network was designed and coded in MATLAB environment. The ANN was trained and validated using real site data acquired from coal fired power plant in Malaysia. Ninety three boiler operational variables were identified for the present investigation based on the plant operator experience. Various neural networks topology combinations were investigated. The results showed that the NN with two hidden layers performed better than one hidden layer using Levenberg-Maquardt training algorithm. Moreover, it was noticed that hyperbolic tangent function for input and output nodes performed better than other activation function types.

  6. Design, construction, operation and evaluation of a prototype anthracite culm combustion boiler unit. Facility test plan: startup and shakedown, parametric studies and long term operation

    Energy Technology Data Exchange (ETDEWEB)

    1981-06-01

    This proposed performance study is to be performed in the anthracite culm prototype boiler located at Paxinos, Pennsylvania. The boiler is designed to produce 23,400 lb/hr of steam of 200 psig. Effects of operating variables on combustion efficiency, sulfur retention, erosion and corrosion will be analyzed during the runs. The boiler will be operated to determine its technical, economic and environmental performance and to project the viability of it for commercial operation. After the initial testing, the boiler performance will be evaluated over the long term operation.

  7. MEMS-Based Boiler Operation from Low Temperature Heat Transfer and Thermal Scavenging

    Directory of Open Access Journals (Sweden)

    Leland Weiss

    2012-04-01

    Full Text Available Increasing world-wide energy use and growing population growth presents a critical need for enhanced energy efficiency and sustainability. One method to address this issue is via waste heat scavenging. In this approach, thermal energy that is normally expelled to the environment is transferred to a secondary device to produce useful power output. This paper investigates a novel MEMS-based boiler designed to operate as part of a small-scale energy scavenging system. For the first time, fabrication and operation of the boiler is presented. Boiler operation is based on capillary action that drives working fluid from surrounding reservoirs across a heated surface. Pressure is generated as working fluid transitions from liquid to vapor in an integrated steamdome. In a full system application, the steam can be made available to other MEMS-based devices to drive final power output. Capillary channels are formed from silicon substrates with 100 µm widths. Varying depths are studied that range from 57 to 170 µm. Operation of the boiler shows increasing flow-rates with increasing capillary channel depths. Maximum fluid mass transfer rates are 12.26 mg/s from 170 µm channels, an increase of 28% over 57 µm channel devices. Maximum pressures achieved during operation are 229 Pa.

  8. ADVANCED, LOW/ZERO EMISSION BOILER DESIGN AND OPERATION

    Energy Technology Data Exchange (ETDEWEB)

    Ovidiu Marin; Fabienne Chatel-Pelage

    2003-07-01

    This document reviews the work performed during the quarter April-June 2003. The main focus of this quarter has been the site preparation (task 1) for the test campaign scheduled in September/October 2003. Task 3 (Techno-economical assessment) has also been initiated while selecting the methodology to be used in the economics analysis and specifying the plants to be compared: In Task 1 (Site Preparation), the process definition and design activities have been completed, the equipment and instruments required have been identified, and the fabrication and installation activities have been initiated, to implement the required modifications on the pilot boiler. As of today, the schedule calls for completion of construction by late-July. System check-down is scheduled for the first two weeks of August. In Task 2 (Combustion and Emissions Performance Optimization), four weeks of testing are planned, two weeks starting second half of August and two weeks starting at the end of September. In Task 3 (Techno-Economic Study), the plants to be evaluated have been specified, including baseline cases (air fired PC boilers with or without CO{sub 2} capture), O{sub 2}-fired cases (with or without flue gas recirculation) and IGCC cases. Power plants ranging from 50 to 500MW have been selected and the methodology to be used has been described, both for performance evaluation and cost assessment. The first calculations will be performed soon and the first trends will be reported in the next quarter. As part of Task 5 (Project Management & Reporting), the subcontract between Babcock&Wilcox and American Air Liquide has been finalized. The subcontract between ISGS and American Air Liquide is in the final stages of completion.

  9. Effect of combustion catalyst on the operation efficiency of steam boilers

    Science.gov (United States)

    Kapustyanskii, A. A.

    2014-09-01

    The state of the energy market of the Ukraine is analyzed. The priority of using local, low-grade solid fuel according to its flame combustion in power boilers of thermal power plants and heat and power plants in the short-term perspective is proven. Data of expert tests of boilers of TPP-210A, BKZ-160-100, BKZ-210-140, Ep-670-140, and TGM-84 models with the investigation of the effect of the addition of combustion catalyst into primary air duct on their operation efficiency are represented. Positive results are attained by burning the anthracite culm or its mixture with lean coal in all range of operating loads of boilers investigated. The possibility to eliminate the consumption of "backlighting" high-reactive fuel (natural gas or fuel oil) and to operate at steam loads below the technical minimum in the case of burning nonproject coal is given. Problems of the normalization of liquid slag run-out without closing the boiler taphole are solved.

  10. Comparative study of operation of condensing and traditional boilers equipped with the ORC module for electricity generation

    Directory of Open Access Journals (Sweden)

    Mikielewicz Dariusz

    2017-01-01

    Full Text Available Condensing technology applied to boilers is to make full use of thermal energy contained in the fuel. That means that additionaly the heat from condensation of exhaust gases can be used for the purposes of heating the domestic hot water and to cover the demand for central heating. The study analyzed the operation of the “traditional” boiler equipped with the ORC module as the similar arrangement but with the condensing boiler. In the case of a conventional boiler there is noted a greater fuel consumption and the greater power generated than in the case of the unit with the condensing boiler. Postulated is the indicator in the form of a ratio of turbine power to the mass flow rate of fuel, which in turn gives a higher value for the condensing boiler, thus demonstrating that the operation of condensing boiler ORC module will be more economical. Perspective domestic micro CHP with ORC should be installed in boilers with recovery of heat from condensation from the exhaust gases.

  11. Developments and operational experience with ceramic boiler wall protection systems in fluidised bed boilers; Entwicklungen und Betriebserfahrungen mit keramischen Rohrwandschutzsystemen in der Wirbelschicht

    Energy Technology Data Exchange (ETDEWEB)

    Horn, Markus [Juenger + Graeter GmbH, Schwetzingen (Germany); Roschek, Dirk; Ipsen, Christoph [Stadtwerke Flensburg GmbH, Flensburg (Germany)

    2013-02-01

    More alternative fuels, such as biomass, refuse derived fuels, sewage sludge, meat and bone meal etc. are being used in conventional CFB power plants originally designed for coal combustion. However, co-combustion of these materials causes problems which are not always advantageous for continuous plant operation, i.e. mostly substantially higher fouling susceptibility of the plants was noticed. In some cases even a far greater tendency to boiler damage was observed as result of corrosion, erosion, and mechanical effects. Based on these constraints, the cooperation between Stadtwerke Flensburg and Juenger+Graeter (J+G) resulted in the development of a ceramic boiler wall protection system which would significantly reduce the susceptibility to boiler damage in the combustion chamber.

  12. Steam boilers: process models for improved operation and design

    NARCIS (Netherlands)

    Ahnert, F.

    2007-01-01

    Biomass combustion can be an economic way to contribute to the reduction of CO2 emissions, which are a main suspect of the so-called greenhouse effect. In order to promote a widespread utilization of biomass combustion, operational problems like fuel treatment, slagging, fouling and corrosion have t

  13. Effect of a condensation utilizer on the operation of steam and hot-water gas-fired boilers

    Science.gov (United States)

    Ionkin, I. L.; Ragutkin, A. V.; Roslyakov, P. V.; Supranov, V. M.; Zaichenko, M. N.; Luning, B.

    2015-05-01

    Various designs for condensation utilizers of the low-grade heat of furnace gases that are constructed based on an open-type heat exchanger are considered. Computational investigations are carried out for the effect of the condensation utilizer with tempering and moistening of air on the operation of steam and hot-water boilers burning natural gas. The investigations are performed based on the predeveloped adequate calculating models of the steam and hot-water boilers in a Boiler Designer program complex. Investigation results for TGM-96B and PTVM-120 boilers are given. The enhancement of the operation efficiency of the condensation utilizer can be attained using a design with tempering and moistening of air supplied to combustion that results in an insignificant increase in the temperature of waste gases. This has no effect on the total operation efficiency of the boiler and the condenser unit, because additional losses with waste gases are compensated owing to the operation of the last. The tempering and moistening of air provide a substantial decrease in the temperature in the zone of active combustion and shortening the nitrogen oxide emission. The computational investigations show that the premoistening of air supplied to combustion makes the technical and economic efficiency of boilers operating with the Condensation Utilizer no worse.

  14. Operation corrosion test of austenitic steel bends for supercritical coal boilers

    Directory of Open Access Journals (Sweden)

    Cizner J.

    2016-03-01

    Full Text Available Corrosion tests of both annealed and not annealed bends of HR3C and S304H steels in operation conditions of black and brown coal combustion boilers in EPRU and EDE. After a long-term exposure, the samples were assessed gravimetrically and metallographically. The comparison of annealed and unannealed states showed higher corrosion rates in the annealed state; corrosion of the sample surface did not essentially differ for compression and tensile parts of the beams. Detailed assessment of both steels is described in detail in this study.

  15. Thermal-hydraulic modeling of the steady-state operating conditions of a fire-tube boiler

    Directory of Open Access Journals (Sweden)

    Rahmani Ahmed

    2009-01-01

    Full Text Available In this work, we are interested to simulate the thermal-hydraulic behavior of three-pass type fire-tube boiler. The plant is designed to produce 4.5 tons per hour of saturated steam at 8 bar destined principally for heating applications. A calculation program is developed in order to simulate the boiler operation under several steady-state operating conditions. This program is based upon heat transfer laws between hot gases and the fire-tube internal walls. In the boiler combustion chamber, the heat transfer has been simulated using the well-stirred furnace model. In the convection section, heat balance has been carried out to estimate the heat exchanges between the hot gases and the tube banks. The obtained results are compared to the steady-state operating data of the considered plant. A comparative analysis shows that the calculation results are in good agreement with the boiler operating data. Furthermore, a sensitivity study has been carried out to assess the effects of input parameters, namely the fuel flow rate, air excess, ambient temperature, and operating pressure, upon the boiler thermal performances.

  16. Bio boiler - Control conditions. Part 1: Model development and analysis of operating conditions; Biokedel - Reguleringsmaessige forhold. Del 1: Modeludvikling og analyse af dynamiske driftsforhold

    Energy Technology Data Exchange (ETDEWEB)

    Boecher Poulsen, K.; Christensen, Torkild; Mortensen, Jan; Runge Kristoffersen, J.; Kristmundsson, E. [Tech-wise A/S (Denmark); Moekbak, T.; Mortensen, Hans Peter [Elsam A/S (Denmark)

    2002-12-15

    This report focuses on the model-building part of the PSO project, 'Control Conditions Bio-boiler'. In the project, which treats dynamic simulation of biomass fired power plants via the MMS software, a certain number of straw/wood chip modules have been built, together with a combustion module which, when connected to the existing MMS modules, can be used for dynamic simulation. Furthermore, a certain number of continuous and discrete components have been built which, together with the remaining MMS modules will create a complete model of the active part of the control structure under the most common operation conditions. By means of the developed straw, combustion and control modules, a model of Enstedvaerket's bio-boiler is built (without wood chip super-heater), including practically all auxiliary control mechanisms. In the report the primary problems caused by the development of the model are discussed, typically numerical problems. First of all it is discussed how a steady state condition can be reached from a nonphysical condition at the start-up of the simulation. After reaching a steady state condition at full load, the boiler load is reduced by adjusting the desired live steam flow setpoint value and the load gradient (as it would be done from the control room). While reducing to part load, one straw line is closed down, as it would be done in 'real life'. From part load, the boiler load is once again in the same way increased to full. (BA) The simulation results are then compared to measurements made on the same boiler during load reduction and load increase.

  17. Measure Guideline: Condensing Boilers-Optimizing Efficiency and Response Time During Setback Operation

    Energy Technology Data Exchange (ETDEWEB)

    Arena, L. [Consortium for Advanced Residential Buildings (CARB), Norwalk, CT (United States)

    2014-02-01

    Conventional wisdom surrounding space heating has consistently stated two things: size the mechanical systems to the heating loads, and setting the thermostat back at night will result in energy savings. The problem is these two recommendations oppose each other. A system that is properly sized to the heating load will not have the extra capacity necessary to recover from a thermostat setback, especially at design conditions. The implication of this is that, for setback to be successfully implemented, the heating system must be oversized. This issue is exacerbated further when an outdoor reset control is used with a condensing boiler, because not only is the system matched to the load at design, the outdoor reset control matches the output to the load under varying outdoor temperatures. Under these circumstances, the home may never recover from setback. Special controls to bypass the outdoor reset sensor are then needed. Properly designing a hydronic system for setback operation can be accomplished but depends on several factors. The first step is to determine the appropriateness of setback for a particular project. This is followed by proper sizing of the boiler and baseboard to ensure the needed capacity can be met. Finally, control settings must be chosen that result in the most efficient and responsive performance. This guide provides step-by-step instructions for heating contractors and hydronic designers for selecting the proper control settings to maximize system performance and improve response time when using a thermostat setback.

  18. Measure Guideline: Condensing Boilers - Optimizing Efficiency and Response Time During Setback Operation

    Energy Technology Data Exchange (ETDEWEB)

    Arena, L.

    2014-02-01

    Conventional wisdom surrounding space heating has told us a couple of things consistently for several years now: size the mechanical systems to the heating loads and setting the thermostat back at night will result in energy savings. The problem is these two recommendations oppose each other. A system that is properly sized to the heating load will not have the extra capacity necessary to recover from a thermostat setback, especially at design conditions. The implication of this is that, for setback to be successfully implemented, the heating system must be oversized. This issue is exacerbated further when an outdoor reset control is used with a condensing boiler, because not only is the system matched to the load at design, the outdoor reset control matches the output to the load under varying outdoor temperatures. Under these circumstances, the home may never recover from setback. Special controls to bypass the outdoor reset sensor are then needed. Properly designing a hydronic system for setback operation can be accomplished but depends on several factors. Determining the appropriateness of setback for a particular project is the first step. This is followed by proper sizing of the boiler and baseboard to ensure the needed capacity can be met. Finally, control settings must be chosen that result in the most efficient and responsive performance. This guide provides step by step instructions for heating contractors and hydronic designers for selecting the proper control settings to maximize system performance and improve response time when using a thermostat setback.

  19. Performance of a domestic pellet boiler as a function of operational loads: Part-2

    Energy Technology Data Exchange (ETDEWEB)

    Verma, V.K.; De Ruyck, J. [Department Mechanical Engineering, Faculty of Engineering, Vrije Universiteit Brussel, Pleinlaan 2, 1050 Brussel (Belgium); Bram, S. [Department Mechanical Engineering, Faculty of Engineering, Vrije Universiteit Brussel, Pleinlaan 2, 1050 Brussel (Belgium); Department of Industrial Sciences and Technology, Erasmushogeschool Brussel, Nijverheidskaai 170, 1070 Brussel (Belgium); Gauthier, G. [Unite de Thermodynamique et Turbomachines (TERM), Universite Catholique de Louvain (U.C.L.), 1348 Louvain-la-Neuve (Belgium)

    2011-01-15

    Emissions and efficiency of a pellet boiler (40 kW) at nominal load were compared with emissions and efficiency at reduced load, while fired with six biomass pellets. The pellets include reed canary grass (Phalaris arundinacea), pectin waste from citrus shells (Citrus reticulata), sunflower husk (Helianthus annuus), peat, wheat straw (Triticum aestivum) and wood pellets. The measurements of emissions comprised of carbon monoxide (CO), nitrogen oxides (NO{sub x}), sulphur oxides (SO{sub x}) and flue dust mass concentrations (using DINplus and isokinetic sampling techniques). Emissions varied as a function of operational loads, for each type of pellets. The CO emissions were insignificant with reed canary grass (RCG), citrus pectin waste (CPW) and straw pellets at nominal load, however, at reduced load same pellets emitted 1.9, 4.0 and 7.4 times higher CO than wood pellets, respectively. Peat pellets emitted maximum CO at nominal load (4221.1 mgNm{sup -3}, 12.6 times higher than wood pellets) however; at reduced load CO emission was insignificant. The highest NO{sub x} emissions were reported with CPW, which were 3.4 and 4.6 times higher than wood pellets at nominal load and reduced load, respectively. Dust emissions were highest with sunflower husk and lowest with RCG pellets, at both operational modes. The best performance was reported with wood pellets, followed by RCG and pectin pellets, however, wood pellets combustion emitted 1.7 and 2.0 times higher dust{sub DINplus} than RCG at nominal and reduced loads, respectively. Not only fuel specific combustion optimization but also operational load specific optimization is essential for efficient use of agro-pellets in this type of boilers. (author)

  20. Dynamic Exergy Method for Evaluating the Control and Operation of Oxy-Combustion Boiler Island Systems.

    Science.gov (United States)

    Jin, Bo; Zhao, Haibo; Zheng, Chuguang; Liang, Zhiwu

    2017-01-03

    Exergy-based methods are widely applied to assess the performance of energy conversion systems; however, these methods mainly focus on a certain steady-state and have limited applications for evaluating the control impacts on system operation. To dynamically obtain the thermodynamic behavior and reveal the influences of control structures, layers and loops, on system energy performance, a dynamic exergy method is developed, improved, and applied to a complex oxy-combustion boiler island system for the first time. The three most common operating scenarios are studied, and the results show that the flow rate change process leads to less energy consumption than oxygen purity and air in-leakage change processes. The variation of oxygen purity produces the largest impact on system operation, and the operating parameter sensitivity is not affected by the presence of process control. The control system saves energy during flow rate and oxygen purity change processes, while it consumes energy during the air in-leakage change process. More attention should be paid to the oxygen purity change because it requires the largest control cost. In the control system, the supervisory control layer requires the greatest energy consumption and the largest control cost to maintain operating targets, while the steam control loops cause the main energy consumption.

  1. 700-MW coal fired sliding pressure operation boiler with improving operational characteristics. ; Chubu Electric Power Co. Inc. Hekinan thermal power station

    Energy Technology Data Exchange (ETDEWEB)

    Matsuda, J.; Kiyama, K. (Babcock-Hitachi K.K., Tokyo (Japan))

    1993-02-01

    In response to requirements of improvements of efficiency and operability to provide demand control and environmental preservation in coal fired boilers, Babcock-Hitachi has endeavored to develop a large capacity coal fired boiler. As a result, Babcock-Hitachi has installed a 700MW supercritical sliding pressure operation coal fired once through boiler at the Hekinan Thermal Power Station Unit No.2 of Chubu Electric Power Co. For this coal fired boiler, spiral water wall construction was adopted to stabilize the furnace outlet water temperature via uniform heat absorption at the furnace. A three-stage spray-type attemperator was also applied to the main steam temperature control to improve load controllability and to correspond to a fluctuation of heat absorption at the furnace and the convection pass zone. Moreover, gas recirculation system, parallel gas damper, and intermediate spray attemperator were used to control the reheat steam temperature. The present article describes design summary and results of trial operation of this large capacity coal fired boiler. 11 figs., 3 tabs.

  2. Guide to Combined Heat and Power Systems for Boiler Owners and Operators

    Energy Technology Data Exchange (ETDEWEB)

    Oland, CB

    2004-08-19

    Combined heat and power (CHP) or cogeneration is the sequential production of two forms of useful energy from a single fuel source. In most CHP applications, chemical energy in fuel is converted to both mechanical and thermal energy. The mechanical energy is generally used to generate electricity, while the thermal energy or heat is used to produce steam, hot water, or hot air. Depending on the application, CHP is referred to by various names including Building Cooling, Heating, and Power (BCHP); Cooling, Heating, and Power for Buildings (CHPB); Combined Cooling, Heating, and Power (CCHP); Integrated Energy Systems (IES), or Distributed Energy Resources (DER). The principal technical advantage of a CHP system is its ability to extract more useful energy from fuel compared to traditional energy systems such as conventional power plants that only generate electricity and industrial boiler systems that only produce steam or hot water for process applications. By using fuel energy for both power and heat production, CHP systems can be very energy efficient and have the potential to produce electricity below the price charged by the local power provider. Another important incentive for applying cogeneration technology is to reduce or eliminate dependency on the electrical grid. For some industrial processes, the consequences of losing power for even a short period of time are unacceptable. The primary objective of the guide is to present information needed to evaluate the viability of cogeneration for new or existing industrial, commercial, and institutional (ICI) boiler installations and to make informed CHP equipment selection decisions. Information presented is meant to help boiler owners and operators understand the potential benefits derived from implementing a CHP project and recognize opportunities for successful application of cogeneration technology. Topics covered in the guide follow: (1) an overview of cogeneration technology with discussions about benefits

  3. Study of connected system of automatic control of load and operation efficiency of a steam boiler with extremal controller on a simulation model

    Science.gov (United States)

    Sabanin, V. R.; Starostin, A. A.; Repin, A. I.; Popov, A. I.

    2017-02-01

    The problems of operation effectiveness increase of steam boilers are considered. To maintain the optimum fuel combustion modes, it is proposed to use an extremal controller (EC) determining the value of airflow rate, at which the boiler generating the desired amount of heat will consume a minimum amount of fuel. EC sets the determined value of airflow rate to airflow rate controller (ARC). The test results of numerical simulation dynamic nonlinear model of steam boiler with the connected system of automatic control of load and combustion efficiency using EC are presented. The model is created in the Simulink modeling package of MATLAB software and can be used to optimize the combustion modes. Based on the modeling results, the conclusion was drawn about the possibility in principle of simultaneously boiler load control and optimizing by EC the combustion modes when changing the fuel combustion heat and the boiler characteristics and its operating mode. It is shown that it is possible to automatically control the operation efficiency of steam boilers when using EC without applying the standard flue gas analyzers. The article considers the numerical simulation dynamic model of steam boiler with the schemes of control of fuel consumption and airflow rate, the steam pressure and EC; the purpose of using EC in the scheme with linear controllers and the requirements to the quality of its operation; the results of operation of boiler control schemes without EC with estimation of influence of roughness of thermal mode maps on the nature of static and dynamic connection of the control units of fuel consumption and airflow rate; the phase trajectories and the diagrams of transient processes occurring in the control scheme with EC with stepped changing the fuel quality and boiler characteristics; analysis of modeling results and prospects for using EC in the control schemes of boilers.

  4. 锅炉安全运行技术与管理措施%Technology and Management Countermeasures for The Safe Operation of Boilers

    Institute of Scientific and Technical Information of China (English)

    申先锐

    2015-01-01

    锅炉运行由于管理不善而引发的事故时有发生.因此,加强锅炉运行管理,提升锅炉维护保养水平,能够从根本上减小锅炉事故的发生情况,同时也是有效提升锅炉效率的重要措施.%The accidents resulted from poor management on operation of boiler happens occasionally.Therefore ,to strengthen the management on the operation of boiler and improve the maintenance level of the boiler ,can radically reduce boiler related accidents and are also the key to enhancing the efficiency of the boiler .

  5. The Article Deals with the Improvement of Professional Activity Efficiency of Operational Personnel for Boiler-Turbine Department of Power Stations

    Directory of Open Access Journals (Sweden)

    P. Dmitriev

    2012-01-01

    Full Text Available Human factor is one of the main determining factors in providing stability and reliability of power systems operation. In this context it is significant to estimate the level of professional activity efficiency of operational staff for boiler-turbine department of power stations.The article presents developed by the author algorithm of carrying out such research as well as the results of experimental research, carried out in one of the power stations of the state industrial unity “Belenergo” in order to show up the levels of professional activity efficiency of operational personnel (operator of central heat control panel of boilers, senior operator of boiler equipment of turbo-boiler room.

  6. 锅炉效率视角下运行参数的分析与探讨%Analysis and Discussion on Boiler Operating Parameters under Efficiency Perspective

    Institute of Scientific and Technical Information of China (English)

    王庆勇; 陈孟婷; 陈潇阳

    2014-01-01

    锅炉在现代工业中有广泛的应用,研究锅炉运行机制,提高锅炉效率显得尤为重要。在研究锅炉运行参数对锅炉效率的影响中,影响锅炉效率因素主要有排烟温度、灰渣可燃物、送风温度、给水温度、蒸汽压力等。通过查阅文献并结合锅炉的实际情况,构建了每种参数对锅炉效率影响的模型。以NOx与锅炉效率为核心建立多目标优化模型,讨论了NOx对锅炉效率的影响,可指导运行人员优化燃烧流程,进而提高锅炉效率。%The boiler is widely used in modern industry, to study the operation mechanism of boiler and improve boiler efficiency are particularly important. In the research of the impact of boiler operating parameters on boiler efficiency, the main factors affecting the efficiency are mainly exhaust gas temperature, ash fuel, air temperature, water temperature, steam pressure and so on. Through literature and the actual situation of the boiler, the model was constructed for each parameter influence on boiler efficiency. The multi-objective optimization model as the core of NOx and boiler efficiency was built, the effects of NOx on boiler efficiency was discussed, which can guide operators to optimize the combustion process, thus improving the boiler efficiency.

  7. Resistance of Coatings for Boiler Components of Waste-to-Energy Plants to Salt Melts Containing Copper Compounds

    Science.gov (United States)

    Galetz, Mathias Christian; Bauer, Johannes Thomas; Schütze, Michael; Noguchi, Manabu; Cho, Hiromitsu

    2013-06-01

    The accelerating effect of heavy metal compounds on the corrosive attack of boiler components like superheaters poses a severe problem in modern waste-to-energy plants (WTPs). Coatings are a possible solution to protect cheap, low alloyed steel substrates from heavy metal chloride and sulfate salts, which have a relatively low melting point. These salts dissolve many alloys, and therefore often are the limiting factor as far as the lifetime of superheater tubes is concerned. In this work the corrosion performance under artificial salt deposits of different coatings, manufactured by overlay welding, thermal spraying of self-fluxing as well as conventional systems was investigated. The results of our studies clearly demonstrate the importance of alloying elements such as molybdenum or silicon. Additionally, the coatings have to be dense and of a certain thickness in order to resist the corrosive attack under these severe conditions.

  8. MODELLING, SIMULATING AND OPTIMIZING BOILERS

    DEFF Research Database (Denmark)

    Sørensen, Kim; Condra, Thomas Joseph; Houbak, Niels

    2004-01-01

    on the boiler) have been dened. Furthermore a number of constraints related to: minimum and maximum boiler load gradient, minimum boiler size, Shrinking and Swelling and Steam Space Load have been dened. For dening the constraints related to the required boiler volume a dynamic model for simulating the boiler...... size. The model has been formulated with a specied building-up of the pressure during the start-up of the plant, i.e. the steam production during start-up of the boiler is output from the model. The steam outputs together with requirements with respect to steam space load have been utilized to dene...... of the boiler is (with an acceptable accuracy) proportional with the volume of the boiler. For the dynamic operation capability a cost function penalizing limited dynamic operation capability and vise-versa has been dened. The main idea is that it by mean of the parameters in this function is possible to t its...

  9. Welded repair joints of boiler steels following operation in creep conditions exceeding the design time of operation

    Energy Technology Data Exchange (ETDEWEB)

    Dobrzanski, J.; Paszkowska, H.; Zielinski, A. [Institute for Ferrous Metallurgy, Gliwice (Poland)

    2010-07-01

    The assessment of suitability for further operation for materials and welded repair joints of thick-walled main steam pipeline components, made of steel 14MoV63, as well as steam superheater outlet headers made of steel X20CrMoV121 following operation in creep conditions in time periods considerably longer than the specified calculated time of operation. Strength properties, impact strength and transition temperature into brittle condition, as well as structure condition have been evaluated. On the basis of shortened creep tests, the residual life and disposable residual life of materials and welded joints have been determined. Material properties following operation and those of fabricated circumferential welded repair joints have been compared. The condition of examined components and suitability of the fabricated welded repair joints for further operation have been assessed. (orig.)

  10. Dynamic Boiler Performance

    DEFF Research Database (Denmark)

    Sørensen, Kim

    Traditionally, boilers have been designed mainly focussing on the static operation of the plant. The dynamic capability has been given lower priority and the analysis has typically been limited to assuring that the plant was not over-stressed due to large temperature gradients. New possibilities...... for buying and selling energy has increased the focus on the dynamic operation capability, efciency, emissions etc. For optimizing the design of boilers for dynamic operation a quantication of the dynamic capability is needed. A framework for optimizing design of boilers for dynamic operation has been...... developed. Analyzing boilers for dynamic operation gives rise to a number of opposing aims: shrinking and swelling, steam quality, stress levels, control system/philosophy, pressurization etc. Common for these opposing aims is that an optimum can be found for selected operation conditions. The framework has...

  11. 火电厂锅炉运行故障诊断分析%Fault Diagnosis Analysis of Boiler Operation in Thermal Power Plant

    Institute of Scientific and Technical Information of China (English)

    解文强; 王侠

    2015-01-01

    锅炉系统在火电厂中,较容易出现故障,影响火电厂的运行性能.火电厂为了提高锅炉运行的质量水平,全面落实故障诊断措施的应用,改善锅炉运行的状态,进而满足火电厂的需求.因此,本文重点分析火电厂锅炉运行中的故障诊断.%In the operation of thermal power plant, the most important boiler structure provides sufficient power for thermal power plant. In the thermal power plant, the boiler system is prone to failure, which affects the operation per-formance of the thermal power plant. In order to improve the quality level of boiler operation, the thermal power plant fully implements the application of fault diagnosis measures, and improves the state of boiler operation, and thus meets the needs of the thermal power plant. Therefore, this paper focuses on the analysis of the fault diagnosis of boil-er operation in power plant.

  12. Providing Boiler Inspections at US Army Installations: How to Perform Internal/Operational, Efficiency, and Emissions Testing

    Science.gov (United States)

    2013-08-01

    following manner: 1. To secure the boiler , the steam header valve is closed. At this time, the boiler is allowed time to cool down to prevent injury to...Fuel Train and the Burner, and that the steam and water lines are directly connected to the unit. 2. Perform an external inspection of the boiler ...including visual inspec- tion of the fuel train, vent piping, safety relief valves and discharge pip- ing, steam and water piping and the boiler

  13. Additive for reducing operational problems in waste fired grate boilers; Additiv foer att minska driftproblem vid rostfoerbraenning av avfall

    Energy Technology Data Exchange (ETDEWEB)

    Gyllenhammar, Marianne; Herstad Svaerd, Solvie; Davidsson, Kent; Hermansson, Sven; Liske, Jesper; Larsson, Erik; Jonsson, Torbjoern; Zhao, Dongmei

    2013-09-01

    The combustion of waste implies a risk for deposits and corrosion in different parts of the combustion facility. In recent years, research and tests have been performed in order to find ways to mitigate these problems in waste-fired plants. Most waste-fired plants in Sweden are grates whereas most of the research has been carried out in fluidized bed plants. The purpose of this project is to examine whether co-firing of sewage sludge and waste can reduce deposition and corrosion also in grate-fired boilers as has been shown in fludised beds. The objective is to determine the deposit growth and its composition as well as describing the initial corrosion attack. Representing sulphur-rich waste, elementary sulphur is also added to the waste and thereby compared with sludge as an additive. The target groups for this project are plant owners, researchers, consultants and authorities. Tests were performed in a 15 MWth waste-fired boiler with moving grate at Gaerstadverket, Tekniska Verken (Linkoeping). The boiler produces saturated steam of 17 bars and 207 deg C, and the normal fuel mixture contains of household and industry waste. The results show that co-firing with as heigh as 20 weight-% SLF (25 energy-%) was possible from an operational point of view, but the deposit rate increased especially at the two warmest positions. Generally the deposit rate was highest in the position closest to the boiler and decreased further downstream. During the tests a lot higher amount of SLF than normal was used (recommended mix is 5-10 % of SLF) this to be able to see effects of the different measures. Up to 23 weight-% of the rather moist sewage sludge was possible to fire when co-firing waste and SLF, without addition of oil. By adding sludge the deposit rate decreased but the increase upon adding SLF to ordinary waste was not totally eliminated. In the tests 'Avfall and SLF' the deposits were rich in chlorine. High concentrations of metal chlorides were found in the

  14. Estimation of low-potential heat recuperation efficiency of smoke fumes in a condensation heat utilizer under various operation conditions of a boiler and a heating system

    Science.gov (United States)

    Ionkin, I. L.; Ragutkin, A. V.; Luning, B.; Zaichenko, M. N.

    2016-06-01

    For enhancement of the natural gas utilization efficiency in boilers, condensation heat utilizers of low-potential heat, which are constructed based on a contact heat exchanger, can be applied. A schematic of the contact heat exchanger with a humidifier for preheating and humidifying of air supplied in the boiler for combustion is given. Additional low-potential heat in this scheme is utilized for heating of the return delivery water supplied from a heating system. Preheating and humidifying of air supplied for combustion make it possible to use the condensation utilizer for heating of a heat-transfer agent to temperature exceeding the dewpoint temperature of water vapors contained in combustion products. The decision to mount the condensation heat utilizer on the boiler was taken based on the preliminary estimation of the additionally obtained heat. The operation efficiency of the condensation heat utilizer is determined by its structure and operation conditions of the boiler and the heating system. The software was developed for the thermal design of the condensation heat utilizer equipped by the humidifier. Computation investigations of its operation are carried out as a function of various operation parameters of the boiler and the heating system (temperature of the return delivery water and smoke fumes, air excess, air temperature at the inlet and outlet of the condensation heat utilizer, heating and humidifying of air in the humidifier, and portion of the circulating water). The heat recuperation efficiency is estimated for various operation conditions of the boiler and the condensation heat utilizer. Recommendations on the most effective application of the condensation heat utilizer are developed.

  15. Sootblowing optimization for improved boiler performance

    Science.gov (United States)

    James, John Robert; McDermott, John; Piche, Stephen; Pickard, Fred; Parikh, Neel J

    2013-07-30

    A sootblowing control system that uses predictive models to bridge the gap between sootblower operation and boiler performance goals. The system uses predictive modeling and heuristics (rules) associated with different zones in a boiler to determine an optimal sequence of sootblower operations and achieve boiler performance targets. The system performs the sootblower optimization while observing any operational constraints placed on the sootblowers.

  16. MODELLING, SIMULATING AND OPTIMIZING BOILERS

    DEFF Research Database (Denmark)

    Sørensen, K.; Condra, T.; Houbak, Niels

    2003-01-01

    This paper describes the modelling, simulating and optimizing including experimental verification as being carried out as part of a Ph.D. project being written resp. supervised by the authors. The work covers dynamic performance of both water-tube boilers and fire tube boilers. A detailed dynamic...... model of the boiler has been developed and simulations carried out by means of the Matlab integration routines. The model is prepared as a dynamic model consisting of both ordinary differential equations and algebraic equations, together formulated as a Differential-Algebraic-Equation system. Being able...... to operate a boiler plant dynamically means that the boiler designs must be able to absorb any fluctuations in water level and temperature gradients resulting from the pressure change in the boiler. On the one hand a large water-/steam space may be required, i.e. to build the boiler as big as possible. Due...

  17. Modelling, simulating and optimizing Boilers

    DEFF Research Database (Denmark)

    Sørensen, Kim; Condra, Thomas Joseph; Houbak, Niels

    2003-01-01

    This paper describes the modelling, simulating and optimizing including experimental verication as being carried out as part of a Ph.D. project being written resp. supervised by the authors. The work covers dynamic performance of both water-tube boilers and re tube boilers. A detailed dynamic model...... of the boiler has been developed and simulations carried out by means of the Matlab integration routines. The model is prepared as a dynamic model consisting of both ordinary differential equations and algebraic equations, together formulated as a Differential-Algebraic- Equation system. Being able to operate...... a boiler plant dynamically means that the boiler designs must be able to absorb any uctuations in water level and temperature gradients resulting from the pressure change in the boiler. On the one hand a large water-/steam space may be required, i.e. to build the boiler as big as possible. Due...

  18. Design, construction, operation and evaluation of a prototype culm combustion boiler/heater unit. Technical progress report, October 1-December 31, 1979

    Energy Technology Data Exchange (ETDEWEB)

    1980-02-01

    This report provides a summary of the work performed on the Prototype Culm Combustion Boiler/Heater Unit, Phase I - Engineering Design and Analysis and Limited Phase II - Prototype Plant Construction during the period October 1, 1979 through December 31, 1979. The objectives of the program as well as the technical progress and problem areas encountered are presented. Progress on the components and system engineering studies is described. The Preliminary Design of Prototype Unit Topical Report was submitted. Final design activity is continuing and the progress on drawing preparation and advanced procurement activity is discussed. Based on authorization for a limited amount of Phase II activity, initial Purchase Orders were released authorizing preparation of certified drawings for fabricated equipment required to support the Phase I final design activity. The Purchase Order for site clearance and installation of boiler foundations was awarded and ground breaking ceremonies were held at the Prototype Culm Combustion Boiler site in Paxinos, Pennsylvania, on December 7, 1979.

  19. Oxy-fired boiler unit and method of operating the same

    Energy Technology Data Exchange (ETDEWEB)

    Lou, Xinsheng; Zhang, Jundong; Joshi, Abhinaya; McCombe, James A.; Levasseur, Armand A.

    2016-12-06

    An oxy-combustion boiler unit is disclosed which includes a furnace for combusting fuel and for emitting flue gas resulting from combustion. The furnace has first, second and third combustion zones, and an air separation unit for separating oxygen gas from air and providing a first portion of the separated oxygen to a first oxidant flow, a second portion to a second oxidant flow, and a third portion of the separated oxygen gas to the first, second, and third zones of the furnace. A controller can cause the separated oxygen gas to be distributed so that the first and second oxygen flows have a desired oxygen content, and so that the first, second, and third zones of the furnace receive a desired amount of oxygen based on a combustion zone stoichiometry control.

  20. Condition monitoring, diagnostic and controlling tool for boiler feed pump

    Energy Technology Data Exchange (ETDEWEB)

    Ahmed, Sohail [Siemens AG, Muelheim (Germany). Energy Sector; Leithner, Reinhard; Kosyna, Guenter [TU Braunschweig (Germany)

    2010-07-01

    The boiler feed pump is an important component of a thermal power generation cycle and demands high safety and unquestionable availability for flexible power plant operation. In this research paper, the methodology of a general purpose condition monitoring, diagnostic and controlling tool is presented, which can address the challenges of operational safety and availability as well as optimal operation of a boiler feed pump. This tool not only effectively records the life time consumption of both casings and rotors and monitors the small gaps between casings and rotors but also suggests appropriate actions in order to ensure that the pump operates within the allowable design limits. (orig.)

  1. Design, construction, operation, and evaluation of a prototype culm combustion boiler/heater unit. Quarterly technical progress report, October 1-December 21, 1981

    Energy Technology Data Exchange (ETDEWEB)

    1982-01-01

    This report provides a summary of the work performed on the Prototype Culm Combustion Boiler/Heater Unit, Phase I - Engineering Design and Analysis, Phase II - Prototype Plant Construction and Phase III - Start-Up and Operation during the period October 1, 1981 through December 31, 1981. The objectives of the program as well as the technical progress and problem areas encountered during the reporting period are presented. Seven shakedown tests were run. Start-up and shakedown testing was completed. Four parametric tests were run. Performance data are presented with the exception of boiler efficiency which will be reported once chemical analyses are completed. Total boiler operation time through the end of this quarter - 1225 h, 50 min; operating time on culm and culm/limestone - 682 h, 43 min. Inspection revealed no problems with boiler tube wear. Sulfur capture greater than 94% was demonstrated (design is 88%). A turndown of better than 4 to 1 was shown (design is 2.5 to 1). Computer control of most of the loops has been successful and manual control was also demonstrated.

  2. Optimization of Load Assignment to Boilers in Industrial Boiler Plants

    Institute of Scientific and Technical Information of China (English)

    CAO Jia-cong; QIU Guang; CAO Shuang-hua; LIU Feng-qiang

    2004-01-01

    Along with the increasing importance of sustainable energy, the optimization of load assignment to boilers in an industrial boiler plant becomes one of the major projects for the optimal operation of boiler plants. Optimal load assignment for power systems has been a long-lasting subject, while it is quite new for industrial boiler plants. The existing methods of optimal load assignment for boiler plants are explained and analyzed briefly in the paper. They all need the fuel cost curves of boilers. Thanks to some special features of the curves for industrial boilers, a new model referred to as minimized departure model (MDM) of optimization of load assignment for boiler plants is developed and proposed in the paper. It merely relies upon the accessible data of two typical working conditions to build the model, viz. the working conditions with the highest efficiency of a boiler and with no-load. Explanation of the algorithm of computer program is given, and effort is made so as to determine in advance how many and which boilers are going to work. Comparison between the results using MDM and the results reported in references is carried out, which proves that MDM is preferable and practicable.

  3. The investigation of the impact of basic operational parameters on the dynamics of water jacket in a biomass boiler using numerical and experimental methods

    Directory of Open Access Journals (Sweden)

    Szubel Mateusz

    2015-01-01

    Full Text Available Biomass boiler application, despite its many advantages, is dependent upon many technical aspects, which require tests and optimization. Because of practical constraints, one of the most problematic areas of research is the analysis of phenomena occurring inside the water jacket of the boiler during the combustion process. The issue referred to above is significant due to its direct impact on the heating up of the operating medium for current power of the device and the total efficiency. The paper presents the analytical possibilities of the operating medium in a biomass boiler water jacket. The experimental works conducted as a part of the study were performed using an actual device – EKOPAL RM 40 straw boiler. They were aimed at defining the values of significant boundary conditions. Resistance thermometers and K-type thermocouples connected to a data acquisition system were placed in selected points of the water jacket and the combustion chambers to allow the monitoring of the conditions of the water heating process during biomass combustion. A measurement of inlet water mass flow rate was performed. To develop a numerical model of heat transfer into the water jacket, ANSYS CFX software was applied. The results of the experiments and simulations were compared and discussed. The paper describes the methodology and instruments used to perform the experimental studies, as well as some optimization solutions developed based on the results of the numeric alanalysis.

  4. Estimation of Scale Deposition in the Water Walls of an Operating Indian Coal Fired Boiler: Predictive Modeling Approach Using Artificial Neural Networks

    Science.gov (United States)

    Kumari, Amrita; Das, Suchandan Kumar; Srivastava, Prem Kumar

    2016-04-01

    Application of computational intelligence for predicting industrial processes has been in extensive use in various industrial sectors including power sector industry. An ANN model using multi-layer perceptron philosophy has been proposed in this paper to predict the deposition behaviors of oxide scale on waterwall tubes of a coal fired boiler. The input parameters comprises of boiler water chemistry and associated operating parameters, such as, pH, alkalinity, total dissolved solids, specific conductivity, iron and dissolved oxygen concentration of the feed water and local heat flux on boiler tube. An efficient gradient based network optimization algorithm has been employed to minimize neural predictions errors. Effects of heat flux, iron content, pH and the concentrations of total dissolved solids in feed water and other operating variables on the scale deposition behavior have been studied. It has been observed that heat flux, iron content and pH of the feed water have a relatively prime influence on the rate of oxide scale deposition in water walls of an Indian boiler. Reasonably good agreement between ANN model predictions and the measured values of oxide scale deposition rate has been observed which is corroborated by the regression fit between these values.

  5. The Article Deals with the Improvement of Professional Activity Efficiency of Operational Personnel for Boiler-Turbine Department of Power Stations

    OpenAIRE

    Dmitriev, P.

    2012-01-01

    Human factor is one of the main determining factors in providing stability and reliability of power systems operation. In this context it is significant to estimate the level of professional activity efficiency of operational staff for boiler-turbine department of power stations.The article presents developed by the author algorithm of carrying out such research as well as the results of experimental research, carried out in one of the power stations of the state industrial unity “Belenergo” ...

  6. Super Boiler: Packed Media/Transport Membrane Boiler Development and Demonstration

    Energy Technology Data Exchange (ETDEWEB)

    Liss, William E; Cygan, David F

    2013-04-17

    Gas Technology Institute (GTI) and Cleaver-Brooks developed a new gas-fired steam generation system the Super Boiler for increased energy efficiency, reduced equipment size, and reduced emissions. The system consists of a firetube boiler with a unique staged furnace design, a two-stage burner system with engineered internal recirculation and inter-stage cooling integral to the boiler, unique convective pass design with extended internal surfaces for enhanced heat transfer, and a novel integrated heat recovery system to extract maximum energy from the flue gas. With these combined innovations, the Super Boiler technical goals were set at 94% HHV fuel efficiency, operation on natural gas with <5 ppmv NOx (referenced to 3%O2), and 50% smaller than conventional boilers of similar steam output. To demonstrate these technical goals, the project culminated in the industrial demonstration of this new high-efficiency technology on a 300 HP boiler at Clement Pappas, a juice bottler located in Ontario, California. The Super Boiler combustion system is based on two stage combustion which combines air staging, internal flue gas recirculation, inter-stage cooling, and unique fuel-air mixing technology to achieve low emissions rather than external flue gas recirculation which is most commonly used today. The two-stage combustion provides lower emissions because of the integrated design of the boiler and combustion system which permit precise control of peak flame temperatures in both primary and secondary stages of combustion. To reduce equipment size, the Super Boiler's dual furnace design increases radiant heat transfer to the furnace walls, allowing shorter overall furnace length, and also employs convective tubes with extended surfaces that increase heat transfer by up to 18-fold compared to conventional bare tubes. In this way, a two-pass boiler can achieve the same efficiency as a traditional three or four-pass firetube boiler design. The Super Boiler is consequently

  7. Long-term operational experiences in the preparation of river Elbe water to boiler feedwater with membrane processes; Langzeitbetriebserfahrungen bei der Aufbereitung von Elbewasser zu Kesselspeisewasser mit Membranverfahren

    Energy Technology Data Exchange (ETDEWEB)

    Mueller, Juergen [OSMO Membrane Systems GmbH, Korntal-Muenchingen (Germany); Batram, Juergen; Portner, Ronny [Aurubis AG, Hamburg (Germany)

    2013-09-01

    In Hamburg/Germany, the Aurubis AG (formerly Norddeutsche Affinerie) operates an industrial power plant to generate electricity and steam. For the past ten years, the annual demand of boiler feedwater (350,000 m{sup 3}) has been obtained with an economical water treatment plant based on membrane processes directly from the river Elbe. The water treatment plant called NAqua built uses roughly pre-filtered river water. The produced water quality corresponds to the requirements of the current VGB-Standard 450 'Feedwater, Boiler Water and Steam Quality for Power Plants/Industrial Plants'. Since August 2002, the water treatment plant has been successfully in operation, and based on the described technique it belongs to the least recently operating plants in Germany. (orig.)

  8. Hot Corrosion Studies of HVOF-Sprayed Coating on T-91 Boiler Tube Steel at Different Operating Temperatures

    Science.gov (United States)

    Bhatia, Rakesh; Singh, Hazoor; Sidhu, Buta Singh

    2013-11-01

    The aim of the present work is to investigate the usefulness of high velocity oxy fuel-sprayed 75% Cr3C2-25% (Ni-20Cr) coating to control hot corrosion of T-91 boiler tube steel at different operating temperatures viz 550, 700, and 850 °C. The deposited coatings on the substrates exhibit nearly uniform, adherent and dense microstructure with porosity less than 2%. Thermogravimetry technique is used to study the high temperature hot corrosion behavior of uncoated and coated samples. The corrosion products of the coating on the substrate are analyzed by using XRD, SEM, and FE-SEM/EDAX to reveal their microstructural and compositional features for the corrosion mechanisms. It is found that the coated specimens have shown minimum weight gain at all the operating temperatures when compared with uncoated T-91 samples. Hence, coating is effective in decreasing the corrosion rate in the given molten salt environment. Oxides and spinels of nickel-chromium may be the reason for successful resistance against hot corrosion.

  9. Structured Mathematical Modeling of Industrial Boiler

    Directory of Open Access Journals (Sweden)

    Abdullah Nur Aziz

    2014-04-01

    Full Text Available As a major utility system in industry, boilers consume a large portion of the total energy and costs. Significant reduction of boiler cost operation can be gained through improvements in efficiency. In accomplishing such a goal, an adequate dynamic model that comprehensively reflects boiler characteristics is required. This paper outlines the idea of developing a mathematical model of a water-tube industrial boiler based on first principles guided by the bond graph method in its derivation. The model describes the temperature dynamics of the boiler subsystems such as economizer, steam drum, desuperheater, and superheater. The mathematical model was examined using industrial boiler performance test data.It can be used to build a boiler simulator or help operators run a boiler effectively.

  10. A Method for Determining the Usability Potential of Ship Steam Boilers

    Directory of Open Access Journals (Sweden)

    Muślewski Łukasz

    2016-12-01

    Full Text Available Ship large-power steam boiler may serve as an example of complex critical technical system. A basis for rational control of operation of such system is knowledge on its capability of fulfilling the tasks to which it was intended. In order to make it possible to apply computer aiding to operational decision-making the capability should be described analytically. In this paper it was proposed to express the capability of ship steam boiler ( considered a complex system to perform service tasks, by calculating components of its usability potential in a given instant t. To this end , was distinguished a set of steam boiler fundamental features which formulate space of its technical states. Values and characteristic intervals of the features were defined and this way sub-spaces of serviceability and non-serviceability states of the object in question were determined. Next, in the considered space, technical state of the boiler and its usability potential was determined. Owing to this it become possible to quantitatively express the steam boiler functioning capability which served as a basis for elaborating an algorithm for controlling the operational processes of a complex technical system under action. In this paper is also described a way of application of the presented method to calculation of ship steam boiler usability potential, which may be especially instrumental in the case of operational control of the boilers of the kind , equipped with interstage reheaters, i.e. those operating with high values of operational parameters.

  11. Design, construction, operation and evaluation of a prototype culm combustion boiler/heater unit. Final design of prototype unit

    Energy Technology Data Exchange (ETDEWEB)

    1980-10-01

    A final design of a prototype anthracite culm combustion boiler has been accomplished under Phase I of DOE Contract ET-78-C-01-3269. The prototype boiler has been designed to generate 20,000 pounds per hour of 150 psig saturated steam using low Btu (4000 Btu per pound) anthracite culm as a fuel. This boiler will be located at the industrial park of the Shamokin Area Industrial Corporation (SAIC). This program is directed at demonstrating the commercial viability of anthracite culm fueled FBC steam generation systems.

  12. Thermal Analysis of Superheater Platen Tubesin Boilers

    Directory of Open Access Journals (Sweden)

    Shahram Falahatkar

    2014-01-01

    Full Text Available Superheaters are among the most important components of boilers and have major importance due to this operation in high temperatures and pressures. Turbines are sensitive to the fluctuation of superheaterstemperature;therefore even the slightest fluctuation in the outlet vapor temperature from the superheaters does damage the turbine axis and fins. Examining the potential damages of combustion in the boilers and components such as the superheaters can have a vital contribution to the progression of the productivity of boiler, turbine and the power plant altogether it solutions are to be fund to improve such systems. In this study, the focus is on the nearest tube set of superheaters to the combustion chamber.These types of tubes are exposed to a wide range ofcombustion flames such that the most heat transfer to them is radiation type.Here, the 320 MW boiler of Isfahan power plant (Iran, the combustion chamber, 16 burners and the platensuperheater tubes were remodeled by CFD technique. The fluid motion, the heat transfer and combustion processes are analyzed. The two-equation turbulence model of k-εis adopted to measure the eddy viscosity. The eddy dissipation model is used to calculate the combustion as well as the P-1 radiation model to quantify the radiation. The overheated zones of superheater tubes and the combustion chamber are identified in order toimprove this problem by applying the radiation thermal shields and knees with porous crust which are introduced as the new techniques.

  13. Operating costs and plant options analysis for the Shamokin fluidized bed boiler

    Energy Technology Data Exchange (ETDEWEB)

    Klett, M.G.; Dowdy, T.E.; Litman, R.

    1984-03-01

    This report presents the results of a study that examined the operating costs and options to improve the Shamokin Atmospheric Fluidized Bed Combustion Demonstration Plant located near Shamokin, Pennsylvania. The purpose of this study was to perform an operating cost analysis and compare the results with projected operating costs. An analysis was also made to identify possible cost savings options. Two base case scenarios were developed for this study: the first scenario assumed that the plant operated in a manner similar to operations during the extended test program; and the second scenario was concerned with two options. One option assumed upgrading the plant to achieve continuous full load operation, restarting, and used revised costs and revenues. The second assumed reconfiguring the plant for cogeneration.

  14. Transistor electronics use of semiconductor components in switching operations

    CERN Document Server

    Rumpf, Karl-Heinz

    2014-01-01

    Transistor Electronics: Use of Semiconductor Components in Switching Operations presents the semiconductor components as well as their elementary circuits. This book discusses the scope of application of electronic devices to increase productivity. Organized into eight chapters, this book begins with an overview of the general equation for the representation of integer positive numbers. This text then examines the properties and characteristics of basic electronic components, which relates to an understanding of the operation of semiconductors. Other chapters consider the electronic circuit ar

  15. ECUT energy data reference series: boilers

    Energy Technology Data Exchange (ETDEWEB)

    Chockie, A.D.; Johnson, D.R.

    1984-09-01

    Information on the population and fuel consumption of water-tube, fire-tube and cast iron boilers is summarized. The use of each boiler type in the industrial and commercial sector is examined. Specific information on each boiler type includes (for both 1980 and 2000) the average efficiency of the boiler, the capital stock, the amount of fuel consumed, and the activity level as measured by operational load factor.

  16. Structured Mathematical Modeling of Industrial Boiler

    OpenAIRE

    Abdullah Nur Aziz; Yul Yunazwin Nazaruddin; Parsaulian Siregar; Yazid Bindar

    2014-01-01

    As a major utility system in industry, boilers consume a large portion of the total energy and costs. Significant reduction of boiler cost operation can be gained through improvements in efficiency. In accomplishing such a goal, an adequate dynamic model that comprehensively reflects boiler characteristics is required. This paper outlines the idea of developing a mathematical model of a water-tube industrial boiler based on first principles guided by the bond graph method in its derivation. T...

  17. Computational Modeling and Assessment Of Nanocoatings for Ultra Supercritical Boilers

    Energy Technology Data Exchange (ETDEWEB)

    Gandy, David W. [Electric Power Research Institute, Inc., Palo Alto, CA (United States); Shingledecker, John P. [Electric Power Research Institute, Inc., Palo Alto, CA (United States)

    2011-05-11

    Coal-fired power plants are a significant part of the nation's power generating capacity, currently accounting for more than 55% of the country's total electricity production. Extending the reliable lifetimes of fossil fired boiler components and reducing the maintenance costs are essential for economic operation of power plants. Corrosion and erosion are leading causes of superheater and reheater boiler tube failures leading to unscheduled costly outages. Several types of coatings and weld overlays have been used to extend the service life of boiler tubes; however, the protection afforded by such materials was limited approximately one to eight years. Power companies are more recently focused in achieving greater plant efficiency by increasing steam temperature and pressure into the advanced-ultrasupercritical (A-USC) condition with steam temperatures approaching 760°C (1400°F) and operating pressures in excess of 35MPa (5075 psig). Unfortunately, laboratory and field testing suggests that the resultant fireside environment when operating under A-USC conditions can potentially cause significant corrosion to conventional and advanced boiler materials1-2. In order to improve reliability and availability of fossil fired A-USC boilers, it is essential to develop advanced nanostructured coatings that provide excellent corrosion and erosion resistance without adversely affecting the other properties such as toughness and thermal fatigue strength of the component material.

  18. Materials for the pulp and paper industry. Section 1: Development of materials for black liquor recovery boilers

    Energy Technology Data Exchange (ETDEWEB)

    Keiser, J.R.; Hubbard, C.R.; Payzant, E.A. [Oak Ridge National Lab., TN (United States)] [and others

    1997-04-01

    Black liquor recovery boilers are essential components of kraft pulp and paper mills because they are a critical element of the system used to recover the pulping chemicals required in the kraft pulping process. In addition, the steam produced in these boilers is used to generate a significant portion of the electrical power used in the mill. Recovery boilers require the largest capital investment of any individual component of a paper mill, and these boilers are a major source of material problems in a mill. The walls and floors of these boilers are constructed of tube panels that circulate high pressure water. Molten salts (smelt) accumulate on the floor of recovery boilers, and leakage of water into the boiler can result in a violent explosion when the leaked water instantly vaporizes upon contacting the molten smelt. Because corrosion of the conventionally-used carbon steel tubing was found to be excessive in the lower section of recovery boilers, use of stainless steel/carbon steel co-extruded tubing was adopted for boiler walls to lessen corrosion and reduce the likelihood of smelt/water explosions. Eventually, this co-extruded or composite (as it is known in the industry) tubing was selected for use as a portion or all of the floor of recovery boilers, particularly those operating at pressures > 6.2 MPa (900 psi), because of the corrosion problems encountered in carbon steel floor tubes. Since neither the cause of the cracking nor an effective solution has been identified, this program was established to develop a thorough understanding of the degradation that occurs in the composite tubing used for walls and floors. This is being accomplished through a program that includes collection and review of technical reports, examination of unexposed and cracked tubes from boiler floors, computer modeling to predict residual stresses under operating conditions, and operation of laboratory tests to study corrosion, stress corrosion cracking, and thermal fatigue.

  19. 40 CFR Table 3 to Subpart Ddddd of... - Operating Limits for Boilers and Process Heaters With Mercury Emission Limits and Boilers and...

    Science.gov (United States)

    2010-07-01

    ... minimum pressure drop and liquid flow-rate at or above the operating levels established during the... applicable emission limits for mercury and/or total selected metals. 2. Fabric filter control a. Install and operate a bag leak detection system according to § 63.7525 and operate the fabric filter such that the...

  20. Research of Boiler Combustion Regulation for Reducing Nox Emission and its Effect on Boiler Efficiency

    Institute of Scientific and Technical Information of China (English)

    WANG Xue-dong; LUAN Tao; CHENG Lin; XIAO Kun

    2007-01-01

    The effect of boiler combustion regulation on Nox emission of two 1025t/h boilers has been studied. The researches show that Nox emission is influenced by coal species, operation conditions, etc, and can be reduced by regulating the combustion conditions. The effect of combustion regulation on boiler efficiency has also been checked.

  1. Analysis of hot spots in boilers of organic Rankine cycle units during transient operation

    DEFF Research Database (Denmark)

    Benato, A.; Kærn, Martin Ryhl; Pierobon, Leonardo

    2015-01-01

    This paper is devoted to the investigation of critical dynamic events causing thermochemical decompositionof the working fluid in organic Rankine cycle power systems. The case study is the plant of an oiland gas platform where one of the three gas turbines is combined with an organic Rankine cycle...... unit toincrease the overall energy conversion efficiency.The dynamic model of the plant is coupled with a one-dimensional model of the once-through boilerfed by the exhaust thermal power of the gas turbine. The heat exchanger model uses a distributedcross-flow physical topology and local correlations...... and fluid decomposition. It is demonstrated thatthe use of a spray attemperator can mitigate the problems of local overheating of the organic compound.As a practical consequence, this paper provides guidelines for safe and reliable operation of organicRankine cycle power modules on offshore installations....

  2. Analysis of hot spots in boilers of organic Rankine cycle units during transient operation

    DEFF Research Database (Denmark)

    Benato, A.; Kærn, Martin Ryhl; Pierobon, Leonardo;

    2015-01-01

    for single- and two-phase heat transfer coefficients.The results indicate that severe load changes (0.4–1.0 MWs-1) can lead to exceedance of thetemperature limit of fluid decomposition for a period of 10 min. Ramp rates lower than 0.3MWs-1 areacceptable considering the stability of the electric grid......This paper is devoted to the investigation of critical dynamic events causing thermochemical decompositionof the working fluid in organic Rankine cycle power systems. The case study is the plant of an oiland gas platform where one of the three gas turbines is combined with an organic Rankine cycle...... and fluid decomposition. It is demonstrated thatthe use of a spray attemperator can mitigate the problems of local overheating of the organic compound.As a practical consequence, this paper provides guidelines for safe and reliable operation of organicRankine cycle power modules on offshore installations....

  3. Design, construction, operation and evaluation of a Prototype Culm Combustion Boiler/Heater Unit. Quarterly technical progress report, October 1-December 31, 1979

    Energy Technology Data Exchange (ETDEWEB)

    1980-02-01

    This report provides a summary of the work performed on the Prototype Culm Combustion Boiler/Heater Unit, Phase I - Engineering Design and Analysis and Limited Phase II - Prototype Plant Construction during the period October 1, 1979 through December 31, 1979. The objectives of the program as well as the technical progress and problem areas encountered during the reporting period are presented. Progress on the components and system engineering studies is described. The Preliminary Design of Prototype Unit Topical Report was submitted during this reporting period. Final design activity is continuing and the progress on drawing preparation and advanced procurement activity is discussed. Based on authorization for a limited amount of Phase II activity, initial purchase orders were released authorizing preparation of certified drawings for fabricated equipment required to support the Phase I final design activity. The Purchase Order for site clearance and installation of boiler foundations was awarded during this reporting period and ground breaking ceremonies were held at the Prototype Culm Combustion Boiler site in Paxinos, Pennsylvania on December 7, 1979.

  4. Remaining Life Analysis of Boiler Tubes on Behalf of Hoop Stresses Produced During Operation of Power Plant

    Directory of Open Access Journals (Sweden)

    Mohd. Zeeshan Gauri

    2014-07-01

    Full Text Available Boiler tube material plays an important role in efficient power generation from a fossil fuel power plant. In order to meet out the gap between fluids to increase heat available per unit mass flow of steam. Waste heat utilization phenomenon is a big challenge on fossil fuel power plants as after use of high grade coal in thermal power plants the efficiency of power plants is not at the level of required value. Clean and efficient power generation with economical aspects is the basic need of growing power generation plants to justify the quality of power and clean power generation. Life analysis technique to calculate remaining life of boiler tubes at critical zones of high temperature requires much attention and is an important hypothesis in research field. Generation of repetitive and fluctuating stress during flow of high temperature and pressure fluid require proper attention on the methodology to be used to calculate the efficiency of system and absorption efficiency of tube material. In this paper complete mathematical analysis of boiler tubes is conducted for calculation of remaining life of boiler tubes, Hoop stress values are calculated and used with mathematical tool to calculate the efficiency. Hoop stress based calculation of efficiency is more reliable and may give more accurate and practical aspects based results.

  5. Harmonic component detection: Optimized Spectral Kurtosis for operational modal analysis

    Science.gov (United States)

    Dion, J.-L.; Tawfiq, I.; Chevallier, G.

    2012-01-01

    This work is a contribution in the field of Operational Modal Analysis to identify the modal parameters of mechanical structures using only measured responses. The study deals with structural responses coupled with harmonic components amplitude and frequency modulated in a short range, a common combination for mechanical systems with engines and other rotating machines in operation. These harmonic components generate misleading data interpreted erroneously by the classical methods used in OMA. The present work attempts to differentiate maxima in spectra stemming from harmonic components and structural modes. The detection method proposed is based on the so-called Optimized Spectral Kurtosis and compared with others definitions of Spectral Kurtosis described in the literature. After a parametric study of the method, a critical study is performed on numerical simulations and then on an experimental structure in operation in order to assess the method's performance.

  6. Investigation of a P-96 heat-recovery boiler used as part of the PGU-450T power unit at the Kaliningrad TETs-2 cogeneration station in the course of perfecting the starting and shutdown operations and during running with base loads

    Science.gov (United States)

    Lepaev, P. A.; Shtan', T. P.; Glusker, B. N.; Pashnin, L. V.; Konovalov, P. S.

    2007-09-01

    Results from operational tests carried out on the pilot P-96 heat-recovery boiler of the PGU-450T power unit at the Kaliningrad TETs-2 cogeneration station are presented. Technologies of starting and shutting down the boiler from different thermal states and peculiarities of its operating conditions in the load controlled range are considered. Specific features pertinent to the operation of a horizontal heat-recovery boiler with natural circulation of working medium in the evaporation heating surfaces are established.

  7. Numerical study on the impact of varying operation conditions on NOx emissions of large-scale pulverized coal-fired utility boiler

    Energy Technology Data Exchange (ETDEWEB)

    Shen, Yue-yun [Jiangsu Institute of Economic and Trade Technology, Nanjing (China); Gao, Xiao-tao [Jiangsu Electric Power Test and Research CO., LTD, Nanjing (China); Zhang, Ming-yao [Southeast Univ., Nanjing (China). School of Energy and Environment

    2013-07-01

    For complying with the increasingly strengthened regulation on NOx emission from coal fired power plant, newly built large-scale pulverized coal-fired utility boilers are all installed with low-NOx combustion systems to low NOx emissions. Understanding the characteristics of the system is essential for fully utilizing the system without affecting the combustion performance. In the present work, computational fluid dynamics (CFD) approach was applied to simulate the combustion and NOx formation processes in the furnace of 1,000 MW ultra- supercritical boiler equipped with an advanced low-NOx combustion system so as to study the impacts of varying the operation conditions on its NOx emission as well as combustion characteristics. The combustion system is the Mitsubishi Advanced Combustion Technology system consisting of six levels corner-fired pollution minimum (PM) coal burners and additional air to achieve air staging combustion. With the help of CFD simulation, the distributions of the combustion temperature and CO, O{sub 2} and NO concentrations were calculated and analyzed. The main influential operation parameters studied include coal type, additional air flow rate, excess air level and mill groups in service. The CFD simulations indicated that the main reasons of the low NOx emission from this boiler are on two aspects: rationally organizing the combustion process to achieve relatively uniform temperature distribution and reducing combustion environment in the main combustion zone, and combining the utilizations of the large amount of additional air to achieve deep air stage and the low excess air level as well as PM burners. It was also found that varying the operational parameters had considerable effects on the performance of the combustion system.

  8. Boiler Operator Training.

    Science.gov (United States)

    Miller, Stanton S.

    1978-01-01

    This program, developed by the Nalco Chemical Company, helps with energy conservation in industrial plants. The program takes four to six weeks to complete. The training sessions last for about two hours. (BB)

  9. Green boilers; La chaudiere verte

    Energy Technology Data Exchange (ETDEWEB)

    Scrive, L.; Lebois, P.; Schlienger, M.; Moser, D. [Gaz de France (GDF), 75 - Paris (France)

    1997-12-31

    The ``green`` boiler was designed and developed by the Gaz de France and GEC Alsthom Stein Fasel partnership. It is a new make of steam boiler with smoke tubes from 4 to 15 MW. This range meets tow of the requirements guaranteed by the engineer: a NOx emission level lower than 100 mg/m{sup 3} (n) with 3% of oxygen and an combustion output of no less than 95 + 2% on n.v.c. A pilot operation was carried out by CNI Technologies in France. This 8.6 MW boiler was installed in June 1995 and performances checks were carried out by Apave Normandie in September 1995. This environmentally friendly boiler as well as the results obtained during the pilot operation are addressed in this article. (authors)

  10. Final technical report: SRC burn test in 700-hp oil-designed boiler. Annex Volume D. Electrostatic precipitator mass train and operating data

    Energy Technology Data Exchange (ETDEWEB)

    1983-09-01

    Solvent Refined Coal (SRC) is one of the viable replacement fuels for No. 6 fuel oil in industrial and utility boilers. The Department of Energy funded the International Coal Refining Company (ICRC) to develop and to demonstrate the use of SRC as a practical fuel. Phase II of the project was to burn the SRC fuels in a 700 hp package boiler and to collect emission data from which air pollution control devices could be specified. Wheelabrator-Frye, Inc., APC Division was contracted by ICRC to supply and operate a pilot electrostatic precipitator (ESP). Mass emission testing was performed by WFI Sciences. Particle size tests, particle resistivity, SO/sub x/ measurements, and particulate counting tests were conducted by Southern Research Institute (SoRI). This report is a source document covering the ESP operating data and mass emission data. The data obtained by SoRI is used by SoRI in their computer model to specify full scale design criteria. The testing was performed with four fuel types; No. 6 fuel oil, SRC fuel, SRC residual fuel oil, and SRC-water slurry. All fuels were precipitated quite easily resulting in emission rates below the NSPS standards.

  11. 刍议水垢对锅炉节能与安全运行的影响%The Influence of Scale on the Boiler Energy-saving and Safe Operation

    Institute of Scientific and Technical Information of China (English)

    李晨顺

    2013-01-01

    The forming process of scale in the operation pro-cess of boiler is very complex. There is great harm of scale in boiler heating surface, has a direct influence on the safe oper-ation of boiler. If handled improperly, it wil cause the scale a-ppear off, causing safety accidents like water wall tubes burned and drum beat.%  锅炉运行过程中水垢的形成过程非常复杂。锅炉受热面中的水垢存在很大的危害性,对锅炉的安全运行有着直接性的影响。如果处理不当,就会导致水垢出现脱落,进而引发水冷壁管过烧与锅筒鼓包等安全事故。

  12. TARGET RECOGNITION WITH COLOR COMPONENTS AND SOBEL OPERATOR

    Directory of Open Access Journals (Sweden)

    Sertan AKARLAR

    2013-01-01

    Full Text Available The present study aims to develop a target recognizing software by comparing the image obtained through the camera and the images in the data base using a SOBEL operator and color components which are used to detect the shapes of objects. In the developed target recognition system, the image obtained through the camera and the images in the data base are first compared via SOBEL operator in terms of their shapes, and in case that the images are equal or highly similar to the determined similarity percentage, their color components are compared. If this comparison also provides expected similarity percentages, the target is considered to be recognized, thus enabling the control of both the shape and the color of the target. C# programming language is used in the developed software.

  13. The effects of attachment components on formal-operational thinking

    Directory of Open Access Journals (Sweden)

    Vukčević Branimir

    2010-01-01

    Full Text Available In this work our aim is to examine how the components of attachment influence the thinking development of adolescents in familial context. We investigated the components of attachment: unresolved family traumatisation, the use of external security base, fear of loss of external security base, negative self concept, negative other concept, capacity for mentalisation, low control of anger. We used a revised Questionnaire for Assessment of Adult and Adolescent Attachment (in original: UPIPAV-R. Formal operations were tested by Bond's Logical Operations Test. We examined the cultural-pedagogical status of the family, the parental mediation characteristic for the development of formal operations, and family property as the aspects of familial context. The sample consisted of 200 pupils aged 14 to 19. According to the attachment theory, secure attachment provides the feel of security in environment exploration, which is the ground of personality development. We assumed that components of attachment contribute formal-operational thinking development and change the influence of familial cultural-supportive tools. The findings show us that the culturalpedagogical status of the family improves formal operations development and unresolved family traumatisation has negative influence. Capacity for mentalisation has a positive indirect effect on thinking development through the influence of the cultural-pedagogical status of the family. The low control of anger has a negative indirect effect on thinking development; it increases the influence of unresolved family traumatisation. Negative self concept has indirect effects on thinking development through increasing this negative influence of unresolved family traumatisation and decreasing the role of familial cultural-supportive tools.

  14. The Arnot capacity increase project - An integrated boiler and turbine retrofit by Alstom - Implementation and operational experience

    Energy Technology Data Exchange (ETDEWEB)

    Davies, Mike; Stephen, Don; Rich, Glyn; Mills, Jeff; Allen, Steve

    2010-09-15

    In cooperation with South African utility giant Eskom, Alstom has undertaken an ambitious project to upgrade the six-unit Arnot Power Station. The objective was to retrofit major plant components in a cost effective manner in order to extend plant life and increase output. This paper will consider the implementation of the project, the challenges overcome and the operational experience subsequently gained. Lessons learned will be identified. Conclusions will be drawn concerning the effectiveness of a comprehensive feasibility study prior to project implementation and the ability of modern design and manufacturing techniques to retrofit older machines, thus releasing latent potential.

  15. Narrow gap HST welding process and its application to candidate pipe material for 700 C USC boiler component

    Energy Technology Data Exchange (ETDEWEB)

    Bao, Gang; Sato, Takashi; Fukuda, Yuji [Babcock-Hitachi K.K., Hiroshima (Japan). Kure Research Lab.; Mitsuhata, Koichi [Babcock-Hitachi K.K., Hiroshima (Japan). Kure Div.

    2008-07-01

    Increasing steam temperature and pressure conditions of 700 C USC (Ultra Super Critical) power plants under consideration require the adoption of Ni-based alloys. One of the most crucial issues for the application of 700 C USC power plants is the establishment of welding technology for the thick-walled components. This paper reports the research results on the practicability of candidate material for the thickwalled components. The weld test was conducted on Ni-based Alloy617 (52Ni-22Cr- 13Co-9Mo-Ti-Al) by using the narrow gap HST (Hot wire Switching TIG) welding process developed by Babcock-Hitachi K.K with the matching filler wire of Alloy617. The weldability and strength properties of weld joint were examined. The sound weld joint was achieved. The advantages of narrow gap HST welding process for the thick-walled components of Ni-based alloy were discussed from the viewpoints of weld metal chemical composition and creep rupture strength. Due to the good shielding effect, the melting loss of alloy elements in the weld consumable during the narrow gap HST welding procedure was suppressed successfully. The narrow gap HST weld joint showed comparable strength with the parent metal. (orig.)

  16. HVOF Thermal Spray TiC/TiB2 Coatings for AUSC Boiler/Turbine Components for Enhanced Corrosion Protection

    Energy Technology Data Exchange (ETDEWEB)

    Mondal, Kanchan [Southern Illinois Univ., Carbondale, IL (United States). Dept. of Mechanical Engineering and Energy Processes; Koc, Rasit [Southern Illinois Univ., Carbondale, IL (United States). Dept. of Mechanical Engineering and Energy Processes; Fan, Chinbay [Gas Technology Inst., Des Plaines, IL (United States)

    2016-12-07

    The high temperatures of operations still pose significant risk of degradation and fatigue from oxidizing, corroding and eroding environment. In addition to unused O2, water from combustion and SOx from the coal sulfur oxidation that result in highly corrosive environment, acid gases such as HCl and other sulfur compounds may also be present. These adverse effects are further accelerated due to the elevated temperatures. In addition, ash particulates and unburnt carbon and pyritic sulfur can cause erosion of the surface and thus loss of material. Unburnt carbon and pyritic sulfur may also cause localized reduction sites. Thus, fireside corrosion protection and steam oxidation protection alternatives to currently used Ni-Cr overlays need to be identified and evaluated. Titanium carbide (TiC) is a suitable alternative on account of the material features such as the high hardness, the high melting point, the high strength and the low density for the substitution or to be used in conjunction with NiCr for enhancing the fireside corrosion and erosion of the materials. Another alternative is the use of titanium boride as a coating for chemical stability required for long-term service and high erosion resistance over the state-of-the-art, high fracture toughness (K1C ~12 MPam1/2) and excellent corrosion resistance (kp~1.9X10-11 g2/cm4/s at 800°C in air). The overarching aim of the research endeavor was to synthesize oxidation, corrosion and wear resistant TiC and TiB2 coating powders, apply thermal spray coating on existing boiler materials and characterize the coated substrates for corrosion resistance for applications at high temperatures (500 -750 °C) and high pressures (~350 bars) using the HVOF process and to demonstrate the feasibility of these coating to be used in AUSC boilers and turbines.

  17. Analysis of the Boiler Oxygen Control Strategy and Economic Operation after Denitriifcation%脱硝后锅炉氧量控制策略与经济运行分析

    Institute of Scientific and Technical Information of China (English)

    李虎

    2016-01-01

    After increasing the selective catalytic reduction(SCR) denitration equipment , due to the change of boiler strcture, the former combustion adjustment methods and boiler oxygen content control strategy is not suitable and the boiler is not safely and economicly operated.This paper analyzes the problems of Suzhou #1 boiler afer denitration ,such as combustion instability, boiler’s metal wall over-temperature, oxygen content control ineffective, the fans’ currents are large and fluctuating and so on. After a series of combustion adjustment, the boiler combustion becomes stable and the safety of the boiler combustion is improved. By adjusting the oxygen function and oxygen control strategy, the fans’energy consumption reduces, the boiler exhausted gas heat loss reduces and the economic operation improves.%锅炉增加选择性催化还原(SCR)脱硝装置后,由于结构发生了变化,原来的燃烧调整方法和锅炉氧量控制策略已经不适用,不能安全经济地运行。本文分析了宿州电厂#1炉脱硝后出现燃烧不稳定、锅炉金属管壁超温、氧量控制效果不好、锅炉风机电流大而且波动等问题,经过一系列的燃烧调整,锅炉燃烧变得稳定,提高了锅炉燃烧安全性,通过调整氧量函数及氧量控制策略,降低了风机能耗,减少了锅炉排烟热损失,提高了锅炉经济性运行。

  18. Further development of recovery boiler; Soodakattilan kehitystyoe

    Energy Technology Data Exchange (ETDEWEB)

    Janka, K.; Siiskonen, P.; Sundstroem, K. [Tampella Power Oy, Tampere (Finland)] [and others

    1996-12-01

    The global model of a recovery boiler was further developed. The aim is to be able to model the velocity, temperature and concentration fields in a boiler. At this moment the model includes submodels for: droplet drying, pyrolysis, char burning, gas burning and for droplet trajectory. The preliminary study of NO{sub x} and fly ash behaviour in a boiler was carried out. The study concerning flow field in the superheater area was carried out a 2-dimensional case in which the inflow parameters were taken from global model of a recovery boiler. Further the prediction methods of fouling in a recovery boiler were developed based on theoretical calculations of smelting behaviour of multicomponent mixtures and measurements at operating recovery boilers. (author)

  19. CFD Simulation On CFBC Boiler

    Directory of Open Access Journals (Sweden)

    Amol S. Kinkar

    2015-02-01

    Full Text Available Abstract Heavy industrialization amp modernization of society demands in increasing of power cause to research amp develop new technology amp efficient utilization of existing power units. Variety of sources are available for power generation such as conventional sources like thermal hydro nuclear and renewable sources like wind tidal biomass geothermal amp solar. Out of these most common amp economical way for producing the power is by thermal power stations. Various industrial boilers plays an important role to complete the power generation cycle such as CFBC Circulating Fluidized Bed Combustion FBC Fluidized Bed Combustion AFBC Atmospheric Fluidized Bed Combustion Boiler CO Boiler RG amp WHR Boiler Waster heat recovery Boiler. This paper is intended to comprehensively give an account of knowledge related to refractory amp its failure in CFBC boiler with due effect of flue gas flow during operation on refractory by using latest technology of CAD Computer aided Design amp CAE Computer aided Engineering. By conceptual application of these technology the full scale model is able to analyze in regards the flow of flue gas amp bed material flow inside the CFBC loop via CFD Computational Fluid Dynamics software. The results obtained are helpful to understand the impact of gas amp particles on refractory in different areas amp also helped to choose suitable refractory material in different regions.

  20. Independent Research and Design of 600-MW Supercritical CFB Boiler

    Institute of Scientific and Technical Information of China (English)

    2010-01-01

    In order to further develop and improve the technologies for large-capacity supercritical CFB boiler, the key technologies for large CFB boiler were systematically studied, based on the development of first domestically-made 210-MW and 330-MW CFB boilers. The scheme of 600-MW supercritical CFB boiler was designed, including the furnace structure, key components, steam-water system and auxiliary systems, which laid a technical foundation for the engineering applications.

  1. Developing Boiler Concepts as Integrated Units

    DEFF Research Database (Denmark)

    Sørensen, Kim; Condra, Thomas Joseph; Houbak, Niels

    2004-01-01

    With the objective to be able to optimize the design and operation of steam boiler concepts Aalborg Industries A/S [1] has together with Aalborg University, Institute of Energy Technology [9] carried out a development project paying special attention to the boiler concept as an integrated unit...... - consisting of pressure part, burner and control system. The Technical University of Denmark, MEK - Energy Engineering Section [12] has participated in the modelling process. The project has included static and dynamic modelling of the boiler concept. For optimization of operation, verication of performance......, emissions and to obtain long time operation experiences with the boiler concept, a full scale prototype has been built and these tests have been accomplished on the prototype. By applying this integrated unit approach to the boiler concept development it has been possible to optimize the different building...

  2. 46 CFR 109.555 - Propulsion boilers.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 4 2010-10-01 2010-10-01 false Propulsion boilers. 109.555 Section 109.555 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) A-MOBILE OFFSHORE DRILLING UNITS OPERATIONS Miscellaneous § 109.555 Propulsion boilers. The master or person in charge and the engineer in charge...

  3. Diagnosis Aerobic Component of Operational Preparedness Skill Players

    Directory of Open Access Journals (Sweden)

    Vasylyuk Vasyl

    2017-01-01

    Full Text Available Considerable importance for the control system, selection and orientation of the players on the stage long-term preparation plays a selection of effective methods of testing the various components of functional fitness athlete for timely, objective information about the players. The use of reliable scientific methods of effective monitoring of the athlete contributes to the further improvement of skills, increase athletic achievements. The purpose of this article is to describe and summarize modern methods of diagnosis and development of aerobic component of operational preparedness players qualifications. This article describes methods that actively and effectively used in leading European football teams. Specifically Yo-Yo test, test Shuttle (beep-test, Bangsbo test, test Hoff-Helgerud, test Conconi, Wingate-test. These tests have a high level of reliability and security mechanisms for assessing aerobic power players.

  4. 46 CFR 109.205 - Inspection of boilers and machinery.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 4 2010-10-01 2010-10-01 false Inspection of boilers and machinery. 109.205 Section 109... OPERATIONS Tests, Drills, and Inspections § 109.205 Inspection of boilers and machinery. The chief engineer or engineer in charge, before he assumes charge of the boilers and machinery of a unit shall...

  5. Operation Characteristics of Fluidized Bed Heat Exchanger of Large-scale Circulating Fluidized Bed Boiler%大型循环流化床锅炉外置换热器运行特性分析

    Institute of Scientific and Technical Information of China (English)

    张缦; 吴海波; 孙运凯; 吕清刚

    2012-01-01

    为掌握大型循环流化床(circulating fluidized bed,CFB)锅炉外置换热器(fluidized bed heat exchanger,FBHE)的运行特性,在2台实际运行的300MW CFB锅炉上进行了运行特性测试研究,包括FBHE对CFB锅炉床温、汽温的调节及其传热特性的研究。结果表明:带FBHE的CFB锅炉炉膛温度沿炉膛高度分布比较均匀,且在60%锅炉最大连续蒸发量(boiler maximum continue rate,BMCR)以上运行时床温无明显变化,而无FBHE的CFB锅炉床温随负荷变化明显,炉膛温度沿炉膛高度差别较大,且随着锅炉负荷的降低,差别更明显;锥型阀的开度随锅炉负荷的增加而增大;在负荷不变的情况下,过热器的喷水量和再热器的吸热量随床温的升高递减,但减少幅度较小;不同负荷下FBHE内不同受热面的传热系数不同,其值均随负荷的增加单调增大。%In order to investigate the operation characteristics of fluidized bed heat exchanger(FBHE) of large-scale circulating fluidized bed(CFB) boiler,experiments were conducted on two 300 MW CFB boilers which have been put into commercial operation,including the effect of FBHE on the adjustment characteristics of furnace temperature and steam temperature of CFB boiler and heat transfer characteristics of FBHE.The results indicate that the furnace temperature of CFB boiler with FBHE is quite even along the height direction,and there is almost no change in temperature when the boiler operates at above 60% boiler maximum continue rate(BMCR),whereas the furnace temperature of CFB boiler without FBHE is quite different,such difference becomes more obvious with the boiler load decreasing.The opening of cone valve increases monotonously along with the boiler load increasing.In the condition of constant load,when the bed temperature rises superheater water spray and reheater heat absorption decreases but at a relatively low degree.At different boiler loads,the heat transfer coefficients of

  6. Numerical method for determining the allowable medium temperature during transient operation of a thick-walled boiler element in power plant

    Science.gov (United States)

    Rząsa, Dariusz; Duda, Piotr

    2011-12-01

    Secure and cost-effective power generation has become very important nowdays. Care must be taken while designing and operating modern steam power plants. There are regulations such as German boiler regulations (Technische Regeln für Dampfkessel 301) or European Standards that guide the user how to operate the steam power plants. However, those regulations are based on the quasi-steady state assumption and one dimensional temperature distribution in the entire element. This simplifications may not guarantee that the heating and cooling operations are conducted in the most efficient way. Thus, it was important to find an improved method that can allow to establish optimum parameters for heating and cooling operations. The optimum parameters should guarantee that the maximum total stresses in the construction element are in the allowable limits and the entire process is conducted in the shortest time. This paper summarizes mathematical descriptions how to optimize shut down process of power block devices. The optimization formulation is based on the assumption that the maximum total stresses in the whole construction element should be kept within allowable limits during cooling operation. Additionally, the operation should be processed in the shortest time possible.

  7. Application of GPRS and GIS in Boiler Remote Monitoring System

    OpenAIRE

    Hongchao Wang; Yifeng Wu

    2012-01-01

    Application of GPRS and GIS in boiler remote monitoring system was designed in this paper by combining the advantage of GPRS and GIS in remote data transmission with configuration monitoring technology. The detail information of the operating conditions of the industrial boiler can be viewed by marking the location of boiler on the electronic map dynamically which can realize the unified management for industrial boiler of a region or city conveniently. Experimental application show that the ...

  8. Cracking and corrosion recovery boiler

    Energy Technology Data Exchange (ETDEWEB)

    Suik, H. [Tallinn Technical University, Horizon Pulp and Paper, Tallinn (Estonia)

    1998-12-31

    The corrosion of heat surfaces and the cracking the drums are the main problems of the recovery boiler. These phenomena have been appeared during long-term operation of boiler `Mitsubishi - 315` erected at 1964. Depth of the crack is depending on the number of shutdowns and on operation time. Corrosion intensity of different heat surfaces is varying depend on the metal temperature and the conditions at place of positioning of tube. The lowest intensity of corrosion is on the bank tubes and the greatest is on the tubes of the second stage superheater and on the tubes at the openings of air ports. (orig.) 5 refs.

  9. Boiler corrosion. Corrosion of boilers at low boiler water temperatures. Heizkessel-Korrosion. Korrosion von Heizkesseln bei tiefen Kesselwassertemperaturen

    Energy Technology Data Exchange (ETDEWEB)

    Koebel, M.; Elsener, M.

    1989-02-01

    Thermostatic cast iron and steel 35.8 specimens were inserted between the fire tubes of a test boiler and exposed to flue gases for a period of three weeks. The corrosion rates at material temperatures between 20 and 60deg C as well as the effects of continuous and intermittent boiler operation were determined. Details are given on the specimens alloying constituents, the testing and test conditions (schematic representation of the experimental set-up). Diagrams and tables facilitate access to test results informing about corrosion rates and corrosion product structure analyses for continuous burner operation. While low boiler water temperatures (below 60deg C in the case of extra light heating oils) are found to necessarily involve higher risks and shorter boiler service lives, low flue gas temperatures alone are considered not to be increasing the risk of boiler corrosion. (HWJ).

  10. 浅析电厂锅炉运行效率的影响因素及对策%On the Power Plant Boiler Operating Efficiency Factors and Countermeasures

    Institute of Scientific and Technical Information of China (English)

    王军丰

    2014-01-01

    In the power plant operation, the boiler is one of the most important equipment, it safe and stable operation of the whole plant has a close relationship, therefore, improve the efficiency of the power plant boiler is an effective way to ensure long-term development of the plant. Analysis of the factors affecting the efficiency of the power plant boiler operation is proposed to improve the operational efficiency of the power plant boiler countermeasures to be able to promote the continuous improvement of the economic benefits of the plant.%在电厂运行中,锅炉是最重要的设备之一,它与整个电厂的安全、稳定运行有着密切的关系,因此,提高电厂锅炉的运行效率是保证电厂长远发展的有效途径。分析了影响电厂锅炉运行效率的因素,提出了提高电厂锅炉运行效率的对策,以期能够促进电厂经济效益的不断提高。

  11. Stress-Assisted Corrosion in Boiler Tubes

    Energy Technology Data Exchange (ETDEWEB)

    Preet M Singh; Steven J Pawel

    2006-05-27

    A number of industrial boilers, including in the pulp and paper industry, needed to replace their lower furnace tubes or decommission many recovery boilers due to stress-assisted corrosion (SAC) on the waterside of boiler tubes. More than half of the power and recovery boilers that have been inspected reveal SAC damage, which portends significant energy and economic impacts. The goal of this project was to clarify the mechanism of stress-assisted corrosion (SAC) of boiler tubes for the purpose of determining key parameters in its mitigation and control. To accomplish this in-situ strain measurements on boiler tubes were made. Boiler water environment was simulated in the laboratory and effects of water chemistry on SAC initiation and growth were evaluated in terms of industrial operations. Results from this project have shown that the dissolved oxygen is single most important factor in SAC initiation on carbon steel samples. Control of dissolved oxygen can be used to mitigate SAC in industrial boilers. Results have also shown that sharp corrosion fatigue and bulbous SAC cracks have similar mechanism but the morphology is different due to availability of oxygen during boiler shutdown conditions. Results are described in the final technical report.

  12. Application of GPRS and GIS in Boiler Remote Monitoring System

    Directory of Open Access Journals (Sweden)

    Hongchao Wang

    2012-12-01

    Full Text Available Application of GPRS and GIS in boiler remote monitoring system was designed in this paper by combining the advantage of GPRS and GIS in remote data transmission with configuration monitoring technology. The detail information of the operating conditions of the industrial boiler can be viewed by marking the location of boiler on the electronic map dynamically which can realize the unified management for industrial boiler of a region or city conveniently. Experimental application show that the system has convenience to use, high reliability, which play an active role to improve the operating efficiency, to prevent the boiler accident, and to decrease the energy consumption.

  13. Boilers a practical reference

    CERN Document Server

    Rayaprolu, Kumar

    2012-01-01

    AAbrasion and Abrasion Index (see Wear)Absolute or Dynamic Viscosity (æ) (see Viscosity in Fluid Characteristics)Acid Cleaning (see Commissioning)Acid Rain (also see Air Pollution Emissions and Controls and Gas Cleaning)Acid Sludge (see Refuse Fuels from Refinery in Liquid Fuels)Acid Smuts (see Oil Ash)Acoustic Soot Blowers (see Sonic Horns)Acoustic Enclosure (see Noise Control)Acoustic Leak Detection SystemAdiabatic Flame Temperature (see Combustion)Aeroderivative (see Types of GTs in Turbines, Gas)Ageing of Boiler ComponentsAgro-Fuels and FiringAir Ducts (see Draught Plant)Air Flow Measureme

  14. 49 CFR 230.20 - Alteration and repair report for steam locomotive boilers.

    Science.gov (United States)

    2010-10-01

    ... boilers. (a) Alterations. When an alteration is made to a steam locomotive boiler, the steam locomotive... steam locomotive boiler, the steam locomotive owner and/or operator shall file with the FRA Regional... the boiler. Whenever welded or riveted repairs are performed on stayed portions of a steam...

  15. On the economic operation of boiler in power plant%浅谈火力发电厂锅炉经济运行

    Institute of Scientific and Technical Information of China (English)

    张俊音

    2013-01-01

    电厂节能是一项艰巨而复杂的任务,随着国家可持续发展政策的深化和确定经济体制的改革,火力发电厂建成投入生产运营后越来越重视经济运行,节能降耗技术经济指标得到了广泛的关注。在信息管理技术、计算机技术、测量技术高速发展的今天,分析研究火力发电厂锅炉经济运行,对于电厂节能降耗来说具有重要的意义。%Power saving is an arduous and complicated task,with the deepening of national sustainable development policies and refor-mation of the economic system,after the construction and put into operation of power plants,they emphasizes on the economic opera-tion increasingly,and pays widely attetion to the economic criterion of energy conservationtechnology. It is of great importance to study the economic operation of boiler in power plant in E era.

  16. Probabilistic approach to determining the optimum replacement of a superheater stage in 680 MW coal-fired boiler

    Energy Technology Data Exchange (ETDEWEB)

    Bos, Robert; Star, Ruud van der [Nuon Power Generation, Amsterdam (Netherlands)

    2009-07-01

    The boiler of the NUON power plant HW08 that went into operation in 1993 is designed as Benson boiler and mainly fired with hard coal. A creep-related tube failure occurred in the tertiary superheater that had been due to increased wall temperature caused by steam side formation of oxide layers. The theoretical lifetime of the components was calculated with the aid of the results of steam side oxide measurements and condition evaluation of the tertiary superheater with the aid of tube samples. The objective is to establish an operation and maintenance schedule for the desired operating lifetime of 300,000 hours. (orig.)

  17. 40 CFR Table 2 to Subpart Ddddd of... - Operating Limits for Boilers and Process Heaters With Particulate Matter Emission Limits

    Science.gov (United States)

    2010-07-01

    ... pressure drop and liquid flow-rate at or above the operating levels established during the performance test... emission limit for particulate matter. 2. Fabric filter control a. Install and operate a bag leak detection system according to § 63.7525 and operate the fabric filter such that the bag leak detection system...

  18. 超滤装置运行工况探索研究%Exploration of Ultrafiltration Device Operation Condition in Boiler Feedwater System

    Institute of Scientific and Technical Information of China (English)

    马知敬; 刘秀娟; 宋英豪

    2015-01-01

    As the important equipment in boiler feedwater system, ultrafiltration device can effectively remove the organic matters in water, bacteria, viruses and colloidal substances, and effectively prevent the following reverse osmosis membrane pollutions. When the water source is resurgent water, the ultrafiltration membrane is usually contamination and block up because of the complex of water quality. It will affect the normal operation of the system. Through exploring the influences that ultrafiltration water production, trans membrane pressure, water inflow and other factors in operation conditions of different water qualities, the operation mode was found out that the water quality and operation condition were proportion. It can ensure the efficient economic system operates safely and stably.%超滤装置作为火力发电厂锅炉补给水系统主要的工艺设备,可以有效去除水中的悬浮物、有机物、细菌、病毒及胶体物质,有效防止后续反渗透膜污染。当采用中水作为水源时,由于水质复杂,长期造成超滤膜的污堵,影响系统正常运行。本文通过探索不同水质条件下所对应的运行工况,对超滤产水、跨膜压差、进水流量等因素的影响,找出进水水质与运行工况相匹配的运行方式,保证了系统安全稳定高效经济运行。

  19. Central heating: package boilers

    Energy Technology Data Exchange (ETDEWEB)

    Farahan, E.

    1977-05-01

    Performance and cost data for electrical and fossil-fired package boilers currently available from manufacturers are provided. Performance characteristics investigated include: unit efficiency, rated capacity, and average expected lifetime of units. Costs are tabulated for equipment and installation of various package boilers. The information supplied in this report will simplify the process of selecting package boilers required for industrial, commercial, and residential applications.

  20. On the Safe and Economic Operation of Denitrification System in Thermal Power Plant Boiler%火电厂锅炉脱硝系统安全经济运行探讨

    Institute of Scientific and Technical Information of China (English)

    郝彦胜; 李利; 赵超

    2014-01-01

    This paper analyzes the reason why the liquid ammonia consumption is large and why the NOX content control in flue gas gateway is poor after denitration operation of Eл-670-13.8-545KT type boiler. The operation and management experience are summarized and the safe and economic operation measures of the practical operation of boiler denitration system are found out, which provides referential basis for the safe and economic operation of the same type boiler denitration system.%本文详细分析了漳泽发电分公司E丨-670-13.8-545KT型锅炉烟气脱硝投运后液氨消耗量大,烟气出入口NOX含量控制较差的原因,对运行管理方面的经验进行了总结,并找出了锅炉脱硝系统安全经济运行的实际运行措施,为同类型锅炉脱硝系统安全经济运行提供了参考依据。

  1. Analysis of Performance of Jet Engine from Characteristics of Components II : Interaction of Components as Determined from Engine Operation

    Science.gov (United States)

    Goldstein, Arthur W; Alpert, Sumner; Beede, William; Kovach, Karl

    1949-01-01

    In order to understand the operation and the interaction of jet-engine components during engine operation and to determine how component characteristics may be used to compute engine performance, a method to analyze and to estimate performance of such engines was devised and applied to the study of the characteristics of a research turbojet engine built for this investigation. An attempt was made to correlate turbine performance obtained from engine experiments with that obtained by the simpler procedure of separately calibrating the turbine with cold air as a driving fluid in order to investigate the applicability of component calibration. The system of analysis was also applied to prediction of the engine and component performance with assumed modifications of the burner and bearing characteristics, to prediction of component and engine operation during engine acceleration, and to estimates of the performance of the engine and the components when the exhaust gas was used to drive a power turbine.

  2. Removal of External Deposits on Boiler Tubes

    Directory of Open Access Journals (Sweden)

    C. P. De

    1970-07-01

    Full Text Available The superheater tubes in Port and Starboard boilers were found to have completely clogged by heavy deposits, which on analysis mainly vanadium pentoxide and sodium sulphmatter. The cleaning of the deposits was accomplished by alternate spraying with 15-20 per cent hydrogen peroxide and washing with hot water jets. Over the past two years, since the date of cleaning, the IN ship is operating without any trouble in the boilers.

  3. REFORM ON ELECTRIC OPERATOR OF CFB BOILER%CFB锅炉电动执行机构改造

    Institute of Scientific and Technical Information of China (English)

    于增健

    2012-01-01

    针对循环流化床锅炉非智能型电动执行机构可靠性和稳定性不足问题,对其进行了改造。说明智能型电动执行机构的性能特点及改造效果。%Reform on non - intelligent type electric operator of circulate fluid bed was made aiming at increasing the reliability and stability. The performance characteristics of intelligent type electric operator and the reformation effect was introduced.

  4. BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS

    Energy Technology Data Exchange (ETDEWEB)

    R. Viswanathan; K. Coleman; J. Shingledecker; J. Sarver; G. Stanko; M. Borden; W. Mohn; S. Goodstine; I. Perrin

    2005-01-31

    The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have recently initiated a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of ultrasupercritical steam conditions (USC). The project goal initially was to assess/develop materials technology that will enable achieving turbine throttle steam conditions of 760 C (1400 F)/35 MPa (5000 psi), although this goal for the main steam temperature had to be revised down to 732 C (1350 F), based on a preliminary assessment of material capabilities. The project is intended to build further upon the alloy development and evaluation programs that have been carried out in Europe and Japan. Those programs have identified ferritic steels capable of meeting the strength requirements of USC plants up to approximately 620 C (1150 F) and nickel-based alloys suitable up to 700 C (1300 F). In this project, the maximum temperature capabilities of these and other available high-temperature alloys are being assessed to provide a basis for materials selection and application under a range of conditions prevailing in the boiler. This report provides a quarterly status report for the period of July 1 to September 30, 2004.

  5. BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS

    Energy Technology Data Exchange (ETDEWEB)

    R. Viswanathan; K. Coleman; J. Shingledecker; J. Sarver; G. Stanko; M. Borden; W. Mohn; S. Goodstine; I. Perrin

    2005-10-27

    The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have recently initiated a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of ultrasupercritical steam conditions (USC). A limiting factor in this can be the materials of construction. The project goal is to assess/develop materials technology that will enable achieving turbine throttle steam conditions of 760 C (1400 F)/35 MPa (5000 psi). This goal seems achievable based on a preliminary assessment of material capabilities. The project is further intended to build further upon the alloy development and evaluation programs that have been carried out in Europe and Japan. Those programs have identified ferritic steels capable of meeting the strength requirements of USC plants up to approximately 620 C (1150 F) and nickel-based alloys suitable up to 700 C (1300 F). In this project, the maximum temperature capabilities of these and other available high-temperature alloys are being assessed to provide a basis for materials selection and application under a range of conditions prevailing in the boiler. This report provides a quarterly status report for the period of July 1 to September 30, 2005.

  6. BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS

    Energy Technology Data Exchange (ETDEWEB)

    R. Viswanathan; K. Coleman; J. Shingledecker; J. Sarver; G. Stanko; M. Borden; W. Mohn; S. Goodstine; I. Perrin

    2005-08-01

    The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have recently initiated a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of ultrasupercritical steam conditions (USC). A limiting factor in this can be the materials of construction. The project goal is to assess/develop materials technology that will enable achieving turbine throttle steam conditions of 760 C (1400 F)/35 MPa (5000 psi). This goal seems achievable based on a preliminary assessment of material capabilities. The project is further intended to build further upon the alloy development and evaluation programs that have been carried out in Europe and Japan. Those programs have identified ferritic steels capable of meeting the strength requirements of USC plants up to approximately 620 C (1150 F) and nickel-based alloys suitable up to 700 C (1300 F). In this project, the maximum temperature capabilities of these and other available high-temperature alloys are being assessed to provide a basis for materials selection and application under a range of conditions prevailing in the boiler. This report provides a quarterly status report for the period of April 1 to June 30, 2005.

  7. Boiler Materials for Ultrasupercritical Coal Power Plants

    Energy Technology Data Exchange (ETDEWEB)

    R. Viswanathan; K. Coleman; J. Shingledecker; J. Sarver; G. Stanko; M. Borden; W. Mohn; S. Goodstine; I. Perrin

    2006-07-17

    The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have recently initiated a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of ultrasupercritical steam conditions (USC). A limiting factor in this can be the materials of construction. The project goal is to assess/develop materials technology that will enable achieving turbine throttle steam conditions of 760 C (1400 F)/35 MPa (5000 psi). This goal seems achievable based on a preliminary assessment of material capabilities. The project is further intended to build further upon the alloy development and evaluation programs that have been carried out in Europe and Japan. Those programs have identified ferritic steels capable of meeting the strength requirements of USC plants up to approximately 620 C (1150 F) and nickel-based alloys suitable up to 700 C (1300 F). In this project, the maximum temperature capabilities of these and other available high-temperature alloys are being assessed to provide a basis for materials selection and application under a range of conditions prevailing in the boiler. This report provides a quarterly status report for the period of April 1 to June 30, 2006.

  8. Boiler Materials for Ultrasupercritical Coal Power Plants

    Energy Technology Data Exchange (ETDEWEB)

    R. Viswanathan; K. Coleman; J. Shingledecker; J. Sarver; G. Stanko; M. Borden; W. Mohn; S. Goodstine; I. Perrin

    2006-04-20

    The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have recently initiated a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of ultrasupercritical steam conditions (USC). A limiting factor in this can be the materials of construction. The project goal is to assess/develop materials technology that will enable achieving turbine throttle steam conditions of 760 C (1400 F)/35 MPa (5000 psi). This goal seems achievable based on a preliminary assessment of material capabilities. The project is further intended to build further upon the alloy development and evaluation programs that have been carried out in Europe and Japan. Those programs have identified ferritic steels capable of meeting the strength requirements of USC plants up to approximately 620 C (1150 F) and nickel-based alloys suitable up to 700 C (1300 F). In this project, the maximum temperature capabilities of these and other available high-temperature alloys are being assessed to provide a basis for materials selection and application under a range of conditions prevailing in the boiler. This report provides a quarterly status report for the period of January 1 to March 31, 2006.

  9. Boiler Materials for Ultrasupercritical Coal Power Plants

    Energy Technology Data Exchange (ETDEWEB)

    R. Viswanathan; K. Coleman; J. Shingledecker; J. Sarver; G. Stanko; M. Borden; W. Mohn; S. Goodstine; I. Perrin

    2006-01-31

    The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have recently initiated a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of ultrasupercritical steam conditions (USC). A limiting factor in this can be the materials of construction. The project goal is to assess/develop materials technology that will enable achieving turbine throttle steam conditions of 760 C (1400 F)/35 MPa (5000 psi). This goal seems achievable based on a preliminary assessment of material capabilities. The project is further intended to build further upon the alloy development and evaluation programs that have been carried out in Europe and Japan. Those programs have identified ferritic steels capable of meeting the strength requirements of USC plants up to approximately 620 C (1150 F) and nickel-based alloys suitable up to 700 C (1300 F). In this project, the maximum temperature capabilities of these and other available high-temperature alloys are being assessed to provide a basis for materials selection and application under a range of conditions prevailing in the boiler. This report provides a quarterly status report for the period of October 1 to December 30, 2005.

  10. Boiler Materials For Ultrasupercritical Coal Power Plants

    Energy Technology Data Exchange (ETDEWEB)

    R. Viswanathan; K. Coleman; J. Shingledecker; J. Sarver; G. Stanko; M. Borden; W. Mohn; S. Goodstine; I. Perrin

    2006-09-30

    The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have recently initiated a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of ultrasupercritical steam conditions (USC). A limiting factor in this can be the materials of construction. The project goal is to assess/develop materials technology that will enable achieving turbine throttle steam conditions of 760 C (1400 F)/35 MPa (5000 psi). This goal seems achievable based on a preliminary assessment of material capabilities. The project is further intended to build further upon the alloy development and evaluation programs that have been carried out in Europe and Japan. Those programs have identified ferritic steels capable of meeting the strength requirements of USC plants up to approximately 620 C (1150 F) and nickel-based alloys suitable up to 700 C (1300 F). In this project, the maximum temperature capabilities of these and other available high-temperature alloys are being assessed to provide a basis for materials selection and application under a range of conditions prevailing in the boiler. This report provides a quarterly status report for the period of July 1 to September 30, 2006.

  11. BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS

    Energy Technology Data Exchange (ETDEWEB)

    R. Viswanathan; K. Coleman; J. Shingledecker; J. Sarver; G. Stanko; W. Mohn; M. Borden; S. Goodstine; I. Perrin

    2004-07-30

    The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have recently initiated a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of ultrasupercritical steam conditions (USC). The project goal initially was to assess/develop materials technology that will enable achieving turbine throttle steam conditions of 760 C (1400 F)/35 MPa (5000 psi), although this goal for the main steam temperature had to be revised down to 732 C (1350 F), based on a preliminary assessment of material capabilities. The project is intended to build further upon the alloy development and evaluation programs that have been carried out in Europe and Japan. Those programs have identified ferritic steels capable of meeting the strength requirements of USC plants up to approximately 620 C (1150 F) and nickel-based alloys suitable up to 700 C (1300 F). In this project, the maximum temperature capabilities of these and other available high-temperature alloys are being assessed to provide a basis for materials selection and application under a range of conditions prevailing in the boiler. This report provides a quarterly status report for the period of April to June 30, 2004.

  12. BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS

    Energy Technology Data Exchange (ETDEWEB)

    R. Viswanathan; K. Coleman; J. Shingledecker; J. Sarver; G. Stanko; W. Mohn; M. Borden; S. Goodstine; I. Perrin

    2004-04-23

    The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have recently initiated a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of ultrasupercritical steam conditions (USC). The project goal initially was to assess/develop materials technology that will enable achieving turbine throttle steam conditions of 760 C (1400 F)/35 MPa (5000 psi), although this goal for the main steam temperature had to be revised down to 732 C (1350 F), based on a preliminary assessment of material capabilities. The project is intended to build further upon the alloy development and evaluation programs that have been carried out in Europe and Japan. Those programs have identified ferritic steels capable of meeting the strength requirements of USC plants up to approximately 620 C (1150 F) and nickel-based alloys suitable up to 700 C (1300 F). In this project, the maximum temperature capabilities of these and other available high-temperature alloys are being assessed to provide a basis for materials selection and application under a range of conditions prevailing in the boiler. This report provides a quarterly status report for the period of October 1 to December 30, 2003.

  13. Particle Formation in Moving Grate Boilers Fired with Wood Fuels

    Energy Technology Data Exchange (ETDEWEB)

    Strand, Michael; Lillieblad, Lena; Sanati, Mehri [Vaexjoe Univ. (Sweden). Bioenergy Technology; Pagels, Joalum; Szpila, Aneta; Bohgard, Mats [Lund Univ. (Sweden). Div. of Ergonomics and Aerosol Technology; Swietlicki, Erik [Lund Univ. (Sweden). Div. of Nuclear Physics

    2005-07-01

    In this work the size resolved elemental particle concentration from five district heating moving grate boilers operating on different woody biofuels have been analysed in order to investigate the general formation mechanism in this kind of boiler. Aerosol particles were characterised in the five boilers operating on forest residues, pellets, or saw dust. The aerosol particles were sampled downstream of the multicyclone using a dilution system in order to decrease temperature and humidity. The proposed mechanism for formation of the fine mode is homogenous chemical reactions to form potassium sulphate, which nucleates to form the fine particle mode at high temperatures. The concentration profile of zinc indicates that zinc-containing species in some cases may form particles by gas-to particle conversion prior to the nucleation of potassium sulphate. As the flue gas temperature decrease below 650 C potassium chloride will condense on the surfaces of the previously formed particles. The proposed mechanism for inception of the coarse particle mode was fragmentation/dispersion of refractory material from the burning char or from the residual ash in the bed. The ratios of the potentially volatile elements potassium, sulphur and chlorine, were similar in the fine and the coarse mode, indicating the material had the same origin in both modes. The presence of the volatile components may be explained by non-complete vaporisation, chemical surface reactions, re-entrainment of deposited particles, and coagulation with the fine particle mode.

  14. Guide to Low-Emission Boiler and Combustion Equipment Selection

    Energy Technology Data Exchange (ETDEWEB)

    Oland, CB

    2002-05-06

    Boiler owners and operators who need additional generating capacity face a number of legal, political, environmental, economic, and technical challenges. Their key to success requires selection of an adequately sized low-emission boiler and combustion equipment that can be operated in compliance with emission standards established by state and federal regulatory agencies. Recognizing that many issues are involved in making informed selection decisions, the U.S. Department of Energy (DOE), Office of Industrial Technologies (OIT) sponsored efforts at the Oak Ridge National Laboratory (ORNL) to develop a guide for use in choosing low-emission boilers and combustion equipment. To ensure that the guide covers a broad range of technical and regulatory issues of particular interest to the commercial boiler industry, the guide was developed in cooperation with the American Boiler Manufacturers Association (ABMA), the Council of Industrial Boiler Owners (CIBO), and the U.S. Environmental Protection Agency (EPA). The guide presents topics pertaining to industrial, commercial, and institutional (ICI) boilers. Background information about various types of commercially available boilers is provided along with discussions about the fuels that they burn and the emissions that they produce. Also included are discussions about emissions standards and compliance issues, technical details related to emissions control techniques, and other important selection considerations. Although information in the guide is primarily applicable to new ICI boilers, it may also apply to existing boiler installations.

  15. 40 CFR 270.66 - Permits for boilers and industrial furnaces burning hazardous waste.

    Science.gov (United States)

    2010-07-01

    ... 40 Protection of Environment 26 2010-07-01 2010-07-01 false Permits for boilers and industrial... PROGRAM Special Forms of Permits § 270.66 Permits for boilers and industrial furnaces burning hazardous.... Owners and operators of new boilers and industrial furnaces (those not operating under the interim...

  16. Ash formation, deposition, corrosion, and erosion in conventional boilers

    Energy Technology Data Exchange (ETDEWEB)

    Benson, S.A.; Jones, M.L. [Univ. of North Dakota, Grand Forks, ND (United States)

    1995-12-01

    The inorganic components (ash-forming species) associated with coals significantly affect boiler design, efficiency of operation, and lifetimes of boiler parts. During combustion in conventional pulverized fuel boilers, the inorganic components are transformed into inorganic gases, liquids, and solids. This partitioning depends upon the association of the inorganic components in the coal and combustion conditions. The inorganic components are associated as mineral grains and as organically associated elements, and these associations of inorganic components in the fuel directly influence their fate upon combustion. Combustion conditions, such as temperature and atmosphere, influence the volatility and the interaction of inorganic components during combustion and gas cooling, which influences the state and size composition distribution of the particulate and condensed ash species. The intermediate species are transported with the bulk gas flow through the combustion systems, during which time the gases and entrained ash are cooled. Deposition, corrosion, and erosion occur when the ash intermediate species are transported to the heat-transfer surface, react with the surface, accumulate, sinter, and develop strength. Research over the past decade has significantly advanced understanding of ash formation, deposition, corrosion, and erosion mechanisms. Many of the advances in understanding and predicting ash-related issues can be attributed to advanced analytical methods to determine the inorganic composition of fuels and the resulting ash materials. These new analytical techniques have been the key to elucidation of the mechanisms of ash formation and deposition. This information has been used to develop algorithms and computer models to predict the effects of ash on combustion system performance.

  17. ON INTEGRITY ASSESSMENT OF AXISYMMETRIC COMPONENTS OPERATING WITHIN CREEP REGIME

    Institute of Scientific and Technical Information of China (English)

    ZARRABI K; LAWRENCE Ng

    2006-01-01

    A multiaxial paradigm for predicting creep damage/lives of components is described. Although in principle the paradigm is general, it is verified using axisymmetric experimental data. It is shown that the proposed paradigm is capable of predicting creep lives with an error of less than 2%. It is also shown that the proposed paradigm is more accurate than the reference stress method.

  18. Eliminating the Influence of Harmonic Components in Operational Modal Analysis

    DEFF Research Database (Denmark)

    Jacobsen, Niels-Jørgen; Andersen, Palle; Brincker, Rune

    2007-01-01

    structures, in contrast, are subject inherently to deterministic forces due to the rotating parts in the machinery. These forces are seen as harmonic components in the responses, and their influence should be eliminated before extracting the modes in their vicinity. This paper describes a new method based...

  19. Boiler conversions for biomass

    Energy Technology Data Exchange (ETDEWEB)

    Kinni, J. [Tampella Power Inc., Tampere (Finland)

    1996-12-31

    Boiler conversions from grate- and oil-fired boilers to bubbling fluidized bed combustion have been most common in pulp and paper industry. Water treatment sludge combustion, need for additional capacity and tightened emission limits have been the driving forces for the conversion. To accomplish a boiler conversion for biofuel, the lower part of the boiler is replaced with a fluidized bed bottom and new fuel, ash and air systems are added. The Imatran Voima Rauhalahti pulverized-peat-fired boiler was converted to bubbling fluidized bed firing in 1993. In the conversion the boiler capacity was increased by 10 % to 295 MWth and NO{sub x} emissions dropped. In the Kymmene Kuusankoski boiler, the reason for conversion was the combustion of high chlorine content biosludge. The emissions have been under general European limits. During the next years, the emission limits will tighten and the boilers will be designed for most complete combustion and compounds, which can be removed from flue gases, will be taken care of after the boiler. (orig.) 3 refs.

  20. Steam generators and waste heat boilers for process and plant engineers

    CERN Document Server

    Ganapathy, V

    2014-01-01

    Incorporates Worked-Out Real-World ProblemsSteam Generators and Waste Heat Boilers: For Process and Plant Engineers focuses on the thermal design and performance aspects of steam generators, HRSGs and fire tube, water tube waste heat boilers including air heaters, and condensing economizers. Over 120 real-life problems are fully worked out which will help plant engineers in evaluating new boilers or making modifications to existing boiler components without assistance from boiler suppliers. The book examines recent trends and developments in boiler design and technology and presents novel idea

  1. 碱炉高效运行与维护实践%Practices on efficient and higher available operation and maintenance for alkali recovery boilers

    Institute of Scientific and Technical Information of China (English)

    2013-01-01

      随着当前能源需求量的急速增长以及对环保要求的不断增强,造纸厂已经将安全和环保问题纳入到方针和行动的各个方面,如造纸厂着力于探索一些能够增强碱炉安全、环保、高效、高开机率的全局性改善措施。探索实践的内容如:熔融物抽取系统、自动清理风口系统、利用安全检修平台进行检修、有味气体的处理和焚烧、先进的工艺控制、先进的安全联锁等都在本文中有相关介绍。%As China economy accelerates, so does the quest for energy to keep its growth humming. The contemporary industrial challenges, including booming demand for energy, heightened scrutiny of the environmental effects, and intensified business competition, are putting greater pressure on energy-intensive industries such as pulp & paper industry, to meet the unprecedented challenges of the new age. Paper enterprises are putting forth to research the improving measures to keep alkali recovery boiler operate safely, environmentally, efficiently and high availably. Systems and practices such as bed smelt extraction system, auto-air-port rodding, usage of safety platform for maintenance, odor gas handling & incineration, advanced process control and advanced safety interlocks are addressed in the paper.

  2. Engineering solutions related to the furnace arrangement of a boiler designed for operating at supercritical steam conditions

    Science.gov (United States)

    Shtegman, A. V.; Ryzhii, I. A.; Sosin, D. V.; Kotler, V. R.

    2014-04-01

    When developing a coal-fired power unit designed for operating at supercritical steam conditions (SSCs), it is necessary not only to achieve high economic performance and the high reliability of a new power unit, but also to tackle many problems related to the efficient combustion of the solid fuel without exceeding the future standards for limitations on emissions of harmful substances into the atmosphere. The technological methods of suppression of nitrogen oxides capable of providing the permissible NO x emissions are discussed. The results of calculations are given that demonstrate the feasibility of achieving the purpose in view by means of installation of new low-NO x burners and staged injection of the fuel even on combustion of the Ekibastuz black coal high in ash content.

  3. Experimental study on operation optimization of the gas/pulverized coal blended combustion boiler%钢厂煤气混烧锅炉运行优化的试验研究

    Institute of Scientific and Technical Information of China (English)

    易正明; 肖慧; 杜炳旭

    2014-01-01

    An experiment was carried out of the adjustment of blast furnace gas (BFG) and coke oven gas (COG) for blended combustion in a gas/pulverized coal blended combustion boiler and analysis was made of the effect of BFG-COG blended combustion on exhaust gas temperature ,fly ash carbon content and superheated steam temperature of the boiler .On this basis ,the boiler operation was opti-mized .The results show that when BFG blending ratio is 30% and COG blending ratio is 40% ,the thermal efficiency of the boiler reaches 80 .9% .This not only guarantees a high thermal efficiency but also achieves a greater proportion blending combustion of BFG ,offering a solution to the problem of excessive BFG and proving to be more economic .%对某钢厂煤气混烧锅炉进行高炉煤气和焦炉煤气掺烧调整试验,分析掺烧对锅炉排烟温度、飞灰含碳量和过热蒸汽温度等的影响,并对锅炉运行进行了优化。结果表明,当高炉煤气掺烧热值比为30%且焦炉煤气掺烧热值比为40%时,锅炉热效率达到80.9%,这样既保证了锅炉较高的热效率,又实现了高炉煤气的较大比例掺烧,解决了其大量过剩问题,具有较好的经济性。

  4. CHP Integrated with Burners for Packaged Boilers

    Energy Technology Data Exchange (ETDEWEB)

    Castaldini, Carlo; Darby, Eric

    2013-09-30

    division of Sempra Energy. These match funds were provided via concurrent contracts and investments available via CMCE, Altex, and Leva Energy The project attained all its objectives and is considered a success. CMCE secured the support of GI&E from Italy to supply 100 kW Turbec T-100 microturbines for the project. One was purchased by the project’s subcontractor, Altex, and a second spare was purchased by CMCE under this project. The microturbines were then modified to convert from their original recuperated design to a simple cycle configuration. Replacement low-NOx silo combustors were designed and bench tested in order to achieve compliance with the California Air Resources Board (CARB) 2007 emission limits for NOx and CO when in CHP operation. The converted microturbine was then mated with a low NOx burner provided by Altex via an integration section that allowed flow control and heat recovery to minimize combustion blower requirements; manage burner turndown; and recover waste heat. A new fully integrated control system was designed and developed that allowed one-touch system operation in all three available modes of operation: (1) CHP with both microturbine and burner firing for boiler heat input greater than 2 MMBtu/hr; (2) burner head only (BHO) when the microturbine is under service; and (3) microturbine only when boiler heat input requirements fall below 2 MMBtu/hr. This capability resulted in a burner turndown performance of nearly 10/1, a key advantage for this technology over conventional low NOx burners. Key components were then assembled into a cabinet with additional support systems for generator cooling and fuel supply. System checkout and performance tests were performed in the laboratory. The assembled system and its support equipment were then shipped and installed at a host facility where final performance tests were conducted following efforts to secure fabrication, air, and operating permits. The installed power burner is now in commercial

  5. Field Test of Boiler Primary Loop Temperature Controller

    Energy Technology Data Exchange (ETDEWEB)

    Glanville, P. [Partnership for Advanced Residential Retrofit, Des Plaines, IL (United States); Rowley, P. [Partnership for Advanced Residential Retrofit, Des Plaines, IL (United States); Schroeder, D. [Partnership for Advanced Residential Retrofit, Des Plaines, IL (United States); Brand, L. [Partnership for Advanced Residential Retrofit, Des Plaines, IL (United States)

    2014-09-01

    Beyond these initial system efficiency upgrades are an emerging class of Advanced Load Monitoring (ALM) aftermarket controllers that dynamically respond to the boiler load, with claims of 10% to 30% of fuel savings over a heating season. For hydronic boilers specifically, these devices perform load monitoring, with continuous measurement of supply and, in some cases, return water temperatures. Energy savings from these ALM controllers are derived from dynamic management of the boiler differential, where a microprocessor with memory of past boiler cycles prevents the boiler from firing for a period of time, to limit cycling losses and inefficient operation during perceived low load conditions. These differ from OTR controllers, which vary boiler setpoint temperatures with ambient conditions while maintaining a fixed differential.

  6. A Rule-Based Industrial Boiler Selection System

    Science.gov (United States)

    Tan, C. F.; Khalil, S. N.; Karjanto, J.; Tee, B. T.; Wahidin, L. S.; Chen, W.; Rauterberg, G. W. M.; Sivarao, S.; Lim, T. L.

    2015-09-01

    Boiler is a device used for generating the steam for power generation, process use or heating, and hot water for heating purposes. Steam boiler consists of the containing vessel and convection heating surfaces only, whereas a steam generator covers the whole unit, encompassing water wall tubes, super heaters, air heaters and economizers. The selection of the boiler is very important to the industry for conducting the operation system successfully. The selection criteria are based on rule based expert system and multi-criteria weighted average method. The developed system consists of Knowledge Acquisition Module, Boiler Selection Module, User Interface Module and Help Module. The system capable of selecting the suitable boiler based on criteria weighted. The main benefits from using the system is to reduce the complexity in the decision making for selecting the most appropriate boiler to palm oil process plant.

  7. Corrosion of oil-fired domestic boilers

    Energy Technology Data Exchange (ETDEWEB)

    Koebel, M.; Elsener, M.

    1989-05-01

    Depending on the surface temperature of the flue gas side the corrosion of oil fired domestic boilers proceeds either mainly by acid corrosion or by oxygen corrosion: (1) At surface temperatures of 60/sup 0/C and higher the corrosion mechanism of acid corrosion prevails and the corrosion rates amount to 0.1-0.3 mm/year (values referred to continuous burner operation). The corrosion products consist of soluble iron(II)- and iron(III)sulfates. Higher corrosion rates can be attributed to an appreciable catalytic formation of sulfur trioxide on the corrosion products formed on the convective heating surfaces. (2) At surface temperatures of 40/sup 0/C the mechanism of oxygen corrosion already dominates and the corrosion rates are about ten times higher (1.5-3 mm/year, referred to continuous burner operation). The high portion of iron oxide hydrates, especially goethit (/alpha/-FeOOH), makes the corrosion products difficult to remove. (3) Distinctly reduced service lives are also expected for the so called reduced temperature boilers ('Niedertemperaturkessel') and low temperature boilers ('Tieftemperaturkessel'): According to the manufacturers these boilers may be operated at boiler water temperatures well below 60/sup 0/C, as they are equipped with constructive measures to enhance the surface temperature on the flue gas side. However, these measures are only fully effective under stationary conditions. Some of the results were obtained from weight loss measurements on test specimen made from St 35.8 and gray cast iron, that were exposed to the flue gases of an fired experimental boiler. Other important results come from field measurements of the sulfuric acid content of about 30 boilers that are in practical use. (orig.).

  8. Organizing Joint Forces for Information Operations: The Viability of a Joint Force Information Operations Component Commander

    Science.gov (United States)

    1999-04-01

    civil affairs (CA), electronic warfare (EW), physical attack/destruction, special information operations (SIO), and, potentially, computer network... Special information operations are “information operations that by their sensitive nature, due to their potential effect or impact, security...security, counterdeception, counterpropaganda, public affairs, counterintelligence (CI), electronic warfare (EW), and special information operations (SIO

  9. Large CFB Boilers with Good Prospects in China

    Institute of Scientific and Technical Information of China (English)

    Zhao Changsui

    2007-01-01

    @@ Since many CFB boilers have been put into use, there exist a number of problems urgent to be solved. Based on investigation and analysis on the operating condition of large CFB boilers, ten kinds of the common problems are summed up and relative countermeasures are put forward.

  10. 锅炉燃烧控制系统优化%Optimization of Boiler Combustion Control System

    Institute of Scientific and Technical Information of China (English)

    王鹏

    2012-01-01

    在锅炉燃烧运行控制中,锅炉燃烧器控制部分是锅炉控制系统的一个重要组成.本文分析了锅炉应用进口燃烧器存在的一些问题,通过改善锅炉控制系统整体控制结构的方法,解决了原有锅炉控制系统控制结构复杂,控制器独立和封闭的特点,采用通用的PLC实现了锅炉的燃烧和运行控制.控制方案的成功也为今后锅炉配套进口燃烧器时应用PLC代替专用燃烧程控器奠定了基础,为企业在锅炉上应用进口燃烧器提供了新的解决思路.%In the boiler combustion operation control, boiler burner control part of the boiler control system is an important component. This paper analyzes the imported burner boiler applications of existing problems through the boiler control system to improve overall control structure, the method solves the complexity of the existing boiler control system control structure and the characteristics of the independent closed of contrller. The general PLC is adopted to realize the control of the boiler combustion and operation control. The success of the control scheme settles the foundation of the application of PLC and provides a new solving idea for imported burner.

  11. Boiler house modernization through shared savings program

    Energy Technology Data Exchange (ETDEWEB)

    Breault, R.W. [Tecogen, Waltham, MA (United States)

    1995-12-31

    Throughout Poland as well as the rest of Eastern Europe, communities and industries rely on small heat only boilers to provide district and process heat. Together these two sectors produce about 85,000 MW from boilers in the 2 to 35 MW size range. The bulk of these units were installed prior to 1992 and must be completely overhauled to meet the emission regulations which will be coming into effect on January 1, 1998. Since the only practical fuel is coal in most cases, these boilers must be either retrofit with emission control technology or be replaced entirely. The question that arises is how to accomplish this given the current tight control of capital in Poland and other East European countries. A solution that we have for this problem is shared savings. These boilers are typically operating with a quiet low efficiency as compared to western standards and with excessive manual labor. Installing modernization equipment to improve the efficiency and to automate the process provides savings. ECOGY provides the funds for the modernization to improve the efficiency, add automation and install emission control equipment. The savings that are generated during the operation of the modernized boiler system are split between the client company and ECOGY for a number of years and then the system is turned over in entirety to the client. Depending on the operating capacity, the shared savings agreement will usually span 6 to 10 years.

  12. 46 CFR 97.30-1 - Repairs to boilers and pressure vessels.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 4 2010-10-01 2010-10-01 false Repairs to boilers and pressure vessels. 97.30-1 Section... VESSELS OPERATIONS Reports of Accidents, Repairs, and Unsafe Equipment § 97.30-1 Repairs to boilers and pressure vessels. (a) Before making any repairs to boilers or unfired pressure vessels, the chief...

  13. 46 CFR 196.30-1 - Repairs to boilers and pressure vessels.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 7 2010-10-01 2010-10-01 false Repairs to boilers and pressure vessels. 196.30-1... VESSELS OPERATIONS Reports of Accidents, Repairs, and Unsafe Equipment § 196.30-1 Repairs to boilers and pressure vessels. (a) Before making any repairs to boilers or unfired pressure vessels, the Chief...

  14. 46 CFR 78.33-1 - Repairs of boiler and pressure vessels.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 3 2010-10-01 2010-10-01 false Repairs of boiler and pressure vessels. 78.33-1 Section... OPERATIONS Reports of Accidents, Repairs, and Unsafe Equipment § 78.33-1 Repairs of boiler and pressure vessels. (a) Before making any repairs to boilers or unfired pressure vessels, the chief engineer...

  15. 46 CFR 62.35-20 - Oil-fired main boilers.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 2 2010-10-01 2010-10-01 false Oil-fired main boilers. 62.35-20 Section 62.35-20... AUTOMATION Requirements for Specific Types of Automated Vital Systems § 62.35-20 Oil-fired main boilers. (a) General. (1) All main boilers, regardless of intended mode of operation, must be provided with...

  16. 46 CFR 196.15-15 - Examination of boilers and machinery.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 7 2010-10-01 2010-10-01 false Examination of boilers and machinery. 196.15-15 Section... VESSELS OPERATIONS Test, Drills, and Inspections § 196.15-15 Examination of boilers and machinery. (a) It shall be the duty of the chief engineer when he assumes charge of the boilers and machinery of a...

  17. 46 CFR 97.15-15 - Examination of boilers and machinery.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 4 2010-10-01 2010-10-01 false Examination of boilers and machinery. 97.15-15 Section... VESSELS OPERATIONS Tests, Drills, and Inspections § 97.15-15 Examination of boilers and machinery. It shall be the duty of the chief engineer when assuming charge of the boilers and machinery of a vessel...

  18. 46 CFR 78.17-30 - Examination of boilers and machinery.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 3 2010-10-01 2010-10-01 false Examination of boilers and machinery. 78.17-30 Section... OPERATIONS Tests, Drills, and Inspections § 78.17-30 Examination of boilers and machinery. It shall be the duty of the chief engineer when assuming charge of the boilers and machinery of a vessel to...

  19. Planning Annual Shutdown Inspection for BFB Boiler

    OpenAIRE

    Sorsa, Tatu

    2014-01-01

    The goal of this thesis was to create an illustrative guidebook of annual inspection planning for BFB boiler to help power plant operator when planning of annual inspection is topical. This thesis was made for Andritz Oy and it is based on inspection reports and experiences of BFB boiler’s maintenance and inspection staff. In this thesis it is shown how to plan an annual inspection for BFB boiler and thesis gives good tools and hints for operator to manage inspection from the beginning ...

  20. Field Test of Boiler Primary Loop Temperature Controller

    Energy Technology Data Exchange (ETDEWEB)

    Glanville, P.; Rowley, P.; Schroeder, D.; Brand, L.

    2014-09-01

    Beyond these initial system efficiency upgrades are an emerging class of Advanced Load Monitoring (ALM) aftermarket controllers that dynamically respond to the boiler load, with claims of 10% to 30% of fuel savings over a heating season. For hydronic boilers specifically, these devices perform load monitoring, with continuous measurement of supply and in some cases return water temperatures. Energy savings from these ALM controllers are derived from dynamic management of the boiler differential, where a microprocessor with memory of past boiler cycles prevents the boiler from firing for a period of time, to limit cycling losses and inefficient operation during perceived low load conditions. These differ from OTR controllers, which vary boiler setpoint temperatures with ambient conditions while maintaining a fixed differential. PARR installed and monitored the performance of one type of ALM controller, the M2G from Greffen Systems, at multifamily sites in the city of Chicago and its suburb Cary, IL, both with existing OTR control. Results show that energy savings depend on the degree to which boilers are over-sized for their load, represented by cycling rates. Also savings vary over the heating season with cycling rates, with greater savings observed in shoulder months. Over the monitoring period, over-sized boilers at one site showed reductions in cycling and energy consumption in line with prior laboratory studies, while less over-sized boilers at another site showed muted savings.

  1. Design, construction, operation, and evaluation of a prototype culm-combustion boiler/heater unit. Quarterly technical progress report, October 1-December 31, 1980

    Energy Technology Data Exchange (ETDEWEB)

    1981-02-01

    This report provides a summary of the work performed on the Prototype Culm Combustion Boiler/Heater Unit, Phase I - Engineering Design and Analysis and Phase II - Prototype Plant Construction during the period October 1, 1980 through December 31, 1980. The objectives of the program as well as the technical progress and problem areas encountered during the reporting period are presented. The final detail design effort was completed and the final design report submitted. Progress on procurement activity authorized by full Phase II release on March 20, 1980, is discussed. Following approval by DOE, a purchase order was placed with the Norflor Construction Corporation for the prototype plant construction which began in November. Construction of the access roadway installation of the electric power, sewer and water lines was completed during this reporting period. Boiler construction continued.

  2. ENERGY STAR Certified Boilers

    Data.gov (United States)

    U.S. Environmental Protection Agency — Certified models meet all ENERGY STAR requirements as listed in the Version 3.0 ENERGY STAR Program Requirements for Boilers that are effective as of October 1,...

  3. An optimization model for the operations of steam production in industrial boilers Um modelo de otimização para as operações de produção de vapor em caldeiras industriais

    Directory of Open Access Journals (Sweden)

    Cleber Damião Rocco

    2012-01-01

    Full Text Available In this study, a mixed integer linear programming model is presented to support some of the key decisions in the steam production system with industrial boilers. The model approaches the fuel management decisions (fuel replenishment and its inventory control, boiler operational decisions (start-up, warm-up, and shutdown operations, and which boiler should produce steam. The model adjustments and its validation were carried out through a case study in a large food industry. In face of the good outcomes achieved in applying the model and the lack of optimization tools to support the decisions in this system, the proposed model is a suitable alternative to support some of the key decisions in the system of steam production with multiple industrial boilers.Apresenta-se neste trabalho um modelo de programação linear inteira mista para apoiar algumas das principais decisões na operação de produção de vapor em caldeiras industriais. O modelo contempla as decisões de gerenciamento dos combustíveis: compra nos fornecedores, transporte para a fábrica e níveis dos estoques, assim como determina o modo de funcionamento das caldeiras: momentos de acionamento (start-up, regime de aquecimento (warm-up e desligamento dos equipamentos (shutdown, e em quais deles haverá produção de vapor. Os ajustes e a validação do modelo ocorreram por meio de um estudo de caso realizado em uma indústria de alimentos de grande porte. Diante dos bons resultados obtidos com a aplicação do modelo e da ausência de protocolos ou ferramentas de otimização para apoiar as decisões no sistema estudado, o modelo proposto apresenta-se como uma alternativa viável para apoiar algumas das principais decisões no sistema de produção de vapor em caldeiras industriais.

  4. 干式排渣在大型电站锅炉上的运行特性分析%Operating Characteristic Analysis of Dry Bottom Ash Handling System on Power Station Boiler

    Institute of Scientific and Technical Information of China (English)

    董信光; 李洪涛; 冷成岗; 李德功

    2012-01-01

    Comparing to the discharging slag by water, the dry bottom ash handling system has many advantages such as simple structure, water conserving, more useful. When the bottom ash system has been changed from water mode to dry mode, the operating characteristics of boiler will be varied, which is analyzed and optimized in detailed. Positive and negative impacts are found, which can be referred when the bottom ash system revised and boiler operating.%和水力除渣方式相比,干式排渣有结构简单、节水、干渣经济价值高等优点。将原水力除渣改为干式排渣后,锅炉的运行特性会发生变化,通过对干式排渣运行特性的全面分析和优化,找出积极因素和负面影响,为除渣系统的改造和运行提供参考。

  5. Crack growth behaviour of low alloy steels for pressure boundary components under transient light water reactor operating conditions (CASTOC)

    Energy Technology Data Exchange (ETDEWEB)

    Foehl, J.; Weissenberg, T. [Materialpruefungsanstalt, Univ. Stuttgart (Germany); Gomez-Briceno, D.; Lapena, J. [Centro de Investigaciones Energeticas, Medioambientales y Tecnologicas (CIEMAT) (Spain); Ernestova, M.; Zamboch, M. [Nuclear Research Inst. (NRI) (Czech Republic); Seifert, H.P.; Ritter, S. [Paul Scherrer Inst. (PSI) (Switzerland); Roth, A.; Devrient, B. [Framatome ANP GmbH (F ANP) (Germany); Ehrnsten, U. [Technical Research Centre of Finland (VTT) (Finland)

    2004-07-01

    The CASTOC project addresses environmentally assisted cracking (EAC) phenomena in low alloy steels used for pressure boundary components in both Western type boiling water reactors (BWR) and Russian type pressurised water reactors (VVER). It comprises the four work packages (WP): inter-laboratory comparison test (WP1); EAC behaviour under static load (WP2), EAC behaviour under cyclic load and load transients (WP3); evaluation of the results with regard to their relevance for components in practice (WP4). The use of sophisticated test facilities and measurement techniques for the on-line detection of crack advances have provided a more detailed understanding of the mechanisms of environmentally assisted cracking and provided quantitative data of crack growth rates as a function of loading events and time, respectively. The effect of several major parameters controlling EAC was investigated with particular emphasis on the transferability of the results to components in service. The obtained crack growth rate data were reflected on literature data and on commonly applied prediction curves as presented in the appropriate Code. At relevant stress intensity factors it could be shown that immediate cessation of growing cracks occurs after changing from cyclic to static load in high purity oxygenated BWR water and oxygen-free VVER water corresponding to steady state operation conditions. Susceptibility to environmentally assisted cracking under static load was observed for a heat affected zone material in oxygenated high purity water and also in base materials during a chloride transient representing BWR water condition below Action Level 1 of the EPRI Water Chemistry Guidelines according to the lectrical conductivity of the water but in the range of Action Level 2 according to the content of chlorides. Time based crack growth was also observed in one Russian type base material in oxygenated VVER water and in one Western type base material in oxygenated high purity BWR

  6. 40 CFR 270.22 - Specific part B information requirements for boilers and industrial furnaces burning hazardous...

    Science.gov (United States)

    2010-07-01

    ... requirements for boilers and industrial furnaces burning hazardous waste. 270.22 Section 270.22 Protection of... requirements for boilers and industrial furnaces burning hazardous waste. When an owner or operator of a cement... testing or trial or operational burns of similar boilers or industrial furnaces burning similar...

  7. Competition analysis on the operating system market using principal component analysis

    Directory of Open Access Journals (Sweden)

    Brătucu, G.

    2011-01-01

    Full Text Available Operating system market has evolved greatly. The largest software producer in the world, Microsoft, dominates the operating systems segment. With three operating systems: Windows XP, Windows Vista and Windows 7 the company held a market share of 87.54% in January 2011. Over time, open source operating systems have begun to penetrate the market very strongly affecting other manufacturers. Companies such as Apple Inc. and Google Inc. penetrated the operating system market. This paper aims to compare the best-selling operating systems on the market in terms of defining characteristics. To this purpose the principal components analysis method was used.

  8. Transients in a circulating fluidized bed boiler

    Science.gov (United States)

    Baskakov, A. P.; Munts, V. A.; Pavlyuk, E. Yu.

    2013-11-01

    Transients in a circulating fluidized bed boiler firing biomass are considered. An attempt is made to describe transients with the use of concepts applied in the automatic control theory. The parameters calculated from an analysis of unsteady heat balance equations are compared with the experimental data obtained in the 12-MW boiler of the Chalmers University of Technology. It is demonstrated that these equations describe the transient modes of operation with good accuracy. Dependences for calculating the time constants of unsteady processes are obtained.

  9. How to Maintain an Operational Reserve? Further Engaging Army Reserve Component Forces in the Coming Decade

    Science.gov (United States)

    2015-02-17

    with mobilizing Reserve Component units for overseas missions. This flexibility will allow the Army to meet ongoing mission requirements , while... reserve will impose an increased cost on the Army. First (and most obviously), the Army will have to fund the additional pay and allowances required ...AIR WAR COLLEGE AIR UNIVERSITY HOW TO MAINTAIN AN OPERATIONAL RESERVE ? FURTHER ENGAGING ARMY RESERVE COMPONENT FORCES IN

  10. Selecting Actuator Configuration for a Benson Boiler

    DEFF Research Database (Denmark)

    Kragelund, Martin Nygaard; Leth, John-Josef; Wisniewski, Rafal

    2009-01-01

    with particular focus on a boiler in a power plant operated by DONG Energy - a Danish energy supplier. The problem has been reformulated using mathematic notions from economics. The selection of actuator configuration has been limited to the fuel system which in the considered plant consists of three different...

  11. Bed-To-Wall Heat Transfer in a Supercritical Circulating Fluidised Bed Boiler

    Directory of Open Access Journals (Sweden)

    Błaszczuk Artur

    2014-06-01

    Full Text Available The purpose of this work is to find a correlation for heat transfer to walls in a 1296 t/h supercritical circulating fluidised bed (CFB boiler. The effect of bed-to-wall heat transfer coefficient in a long active heat transfer surface was discussed, excluding the radiation component. Experiments for four different unit loads (i.e. 100% MCR, 80% MCR, 60% MCR and 40% MCR were conducted at a constant excess air ratio and high level of bed pressure (ca. 6 kPa in each test run. The empirical correlation of the heat transfer coefficient in a large-scale CFB boiler was mainly determined by two key operating parameters, suspension density and bed temperature. Furthermore, data processing was used in order to develop empirical correlation ranges between 3.05 to 5.35 m·s-1 for gas superficial velocity, 0.25 to 0.51 for the ratio of the secondary to the primary air, 1028 to 1137K for bed temperature inside the furnace chamber of a commercial CFB boiler, and 1.20 to 553 kg·m-3 for suspension density. The suspension density was specified on the base of pressure measurements inside the boiler’s combustion chamber using pressure sensors. Pressure measurements were collected at the measuring ports situated on the front wall of the combustion chamber. The obtained correlation of the heat transfer coefficient is in agreement with the data obtained from typical industrial CFB boilers.

  12. Conversion of a recovery boiler to bark burning

    Energy Technology Data Exchange (ETDEWEB)

    Barsin, J.A.; Pottera, J.; Stewart, G.

    1988-03-01

    Georgia-Pacific (GP) operates a large integrated pulp and paper mill in Crossett, Ark., which produces in excess of 1400 dry tons/day of various grades of bleached kraft paper. Steam generation in the mill is approximately 1.2 million lb/h, which is supplied by a 1500-ton recovery boiler, a 400,000-lb/h wood-waste boiler, and two power boilers. Because GP wanted to minimize its use of natural gas as a boiler fuel and because it had a retired recovery boiler which could be converted, the decision was made to proceed with this fuel conversion product as a means of reducing energy costs per ton of product. This paper also discusses the biomass fuel handling system.

  13. The behavior of ash species in suspension fired biomass boilers

    DEFF Research Database (Denmark)

    Jensen, Peter Arendt

    technology a long range of research studies have been conducted, to improve our understanding of the influence and behavior of biomass ash species in suspension fired boilers. The fuel ash plays a key role with respect tooptimal boiler operation and influences phenomena’s as boiler chamber deposit formation......, corrosion of steam coils, deactivation of SCR catalysts and utilization of residual products. Abroad range of research tools as probe measurements on power plants, entrain flow reactorstudies and deposit modelling have been used to gain an improved understanding of ash transformation and ash deposit...... to generate ash particles typically in the size range of 50 to 200 μm on biomass suspension fired power plant boilers. A fragmentation rate of fuel particles of 3 have been used to describe both the residual ash formation process in laboratory entrained flow reactors and in full scale boilers.A range...

  14. Recovery Act: Oxy-Combustion Technology Development for Industrial-Scale Boiler Applications

    Energy Technology Data Exchange (ETDEWEB)

    Levasseur, Armand

    2014-01-01

    This Topical Report outlines guidelines and key considerations for design and operation of pulverized coal-fired boilers for oxy-combustion. The scope addressed includes only the boiler island, not the entire oxy-fired CO{sub 2} capture plant. These guidelines are primarily developed for tangential-fired boilers and focus on designs capable of dual air and oxy-fired operation. The guidelines and considerations discussed are applicable to both new units and existing boiler retrofits. These guidelines are largely based on the findings from the extensive 15 MW{sub th} pilot testing and design efforts conducted under this project. A summary level description is provided for each major aspect of boiler design impacted by oxy-combustion, and key considerations are discussed for broader application to different utility and industrial designs. Guidelines address the boiler system arrangement, firing system, boiler thermal design, ducting, materials, control system, and other key systems.

  15. Application of Macro-oil Ignition Technology in the Combustion Operation of 320 MW Unit Boiler%微油点火技术在320MW机组锅炉燃烧运行中的应用

    Institute of Scientific and Technical Information of China (English)

    薛小超; 王华

    2013-01-01

    This paper introduces the working principle of the micro oil ignition technology , and describes the process of ignition in detail according to application of the technology in the combustion operation of 2 ×320MW unit boiler in Anqing Wanjiang Power Generation Company .The analysis of economic benefits shows that micro oil ignition technology , as a new fuel saving technology of the thermal power plant boiler start-up and low load stable combustion , has good energy saving effect which can greatly reduce the cost of power generation and bring considerable economic benefits .%本文介绍了微油点火技术的工作原理,并针对该技术在安庆皖江发电公司2×320 MW机组锅炉燃烧运行的应用情况,详细介绍了点火启动的运行过程。通过经济效益分析表明,作为火电厂锅炉启动及低负荷稳燃的新型节油技术,微油点火技术良好的节能效果,能大大降低发电成本,带来可观的经济收益。

  16. Feasibility of Combustion of Petroleum Coke in 230t/h Circulating Fluidized Bed Boiler

    Institute of Scientific and Technical Information of China (English)

    HAN Dong-tai; SONG Zheng-chang; XU Tao

    2003-01-01

    In order to reuse the high sulfur petroleum coke, the waste in chemical industry, as fuel of power plant for energy recovery, the combustion property of petroleum coke was researched experimentally in circulating fluidized bed (CFB) boiler. The performance of the boiler in burning mixed fuel with different ratios of coal to petroleum coke is obtained. Based on the experimental data, Factors influencing the stability of combustion,thermal efficiency of boiler, and emissions and desulphurisation are discussed. This study demonstrates that the combustion of petroleum coke in CFB boiler is applicable, and has great significance on the design and operation of CFB boiler to burn petroleum coke.

  17. Operational Experience of Cooling Water Systems for Accelerator Components at PLS

    CERN Document Server

    Kim, Kyungryul; Kim, Young-Chan; Lee, Bongho; Sik Han, Hong; Soo Ko In; Wha Chung, Chin

    2005-01-01

    The cooling water system has been utilized for absorbing heat generated by a multitude of electromagnetic power delivering networks at PLS. The separate cooling water distribution systems for the storage ring, beam transport line and linear accelerator have been operated with a different operating temperature of supplying water. All water used for heat removal from the accelerator components are deionised and filtered to provide with over 2 MO-cm specific resistance. The operating pressures and flows of input water are also controlled with flow balancing scheme at a specified range. The operating temperature of components in the accelerator is sustained as tight as below ±0.1 deg C to minimize the influence of temperature fluctuation on the beam energy and stability. Although the PLS cooling systems were initially installed with a high degree of flexibility to allow for easy maintenance, a number of system improvements have been employed to enhance operational reliability and to incorporate the newly...

  18. Enhanced Component Performance Study: Air-Operated Valves 1998–2013

    Energy Technology Data Exchange (ETDEWEB)

    Schroeder, John Alton [Idaho National Lab. (INL), Idaho Falls, ID (United States). Risk Assessment and Management Services Dept.

    2014-10-01

    This report presents a performance evaluation of air-operated valves (AOVs) at U.S. commercial nuclear power plants. The data used in this study are based on the operating experience failure reports from fiscal year 1998 through 2013 for the component reliability as reported in the Institute of Nuclear Power Operations (INPO) Consolidated Events Database (ICES). The AOV failure modes considered are failure-to-open/close, failure to operate or control, and spurious operation. The component reliability estimates and the reliability data are trended for the most recent 10-year period, while yearly estimates for reliability are provided for the entire active period. No statistically significant increasing or decreasing trends were identified in the AOV failure data.

  19. Enhanced Component Performance Study: Motor-Operated Valves 1998–2012

    Energy Technology Data Exchange (ETDEWEB)

    T. E. Wierman

    2013-10-01

    This report presents an enhanced performance evaluation of motor-operated valves (MOVs) at U.S. commercial nuclear power plants. The data used in this study are based on the operating experience failure reports from fiscal year 1998 through 2012 for the component reliability as reported in the Equipment Performance and Information Exchange (EPIX). The MOV failure modes considered are failure to open/close, failure to operate or control, and spurious operation. The component reliability estimates and the reliability data are trended for the most recent 10-year period while yearly estimates for reliability are provided for the entire active period. No statistically significant increasing trends were identified in the MOV results. Statistically significant decreasing trends were identified for failure to open/close and operation demands.

  20. AUTOMATIC CONTROL SYSTEM OF THE DRUM BOILER SUPERHEATED STEAM TEMPERATURE.

    Directory of Open Access Journals (Sweden)

    Juravliov A.A.

    2006-04-01

    Full Text Available The control system of the temperature of the superheated steam of the drum boiler is examined. Main features of the system are the PI-controller in the external control loop and introduction of the functional component of the error signal of the external control loop with the negative feedback of the error signal between the prescribed value of steam flowrate and the signal of the steam flowrate in the exit of the boiler in the internal control loop.

  1. The Simulation of Influence of Different Coals on the Circulating Fluidized Bed Boiler's Combustion Performance

    Institute of Scientific and Technical Information of China (English)

    Yumei Yong; Qinggang Lu

    2003-01-01

    The combustion performance of the boiler largely depends on the coal type. Lots of experimental research shows that different fuels have different combustion characteristics. It is obvious that fuel will change the whole operating performance of Circulating Fluidized Bed Combustion (CFBC). We know even in a pilot-scale running boiler, the measurement of some parameters is difficult and costly. Therefore, we developed the way of simulation to evaluate the combustion performance of Chinese coals in CFB. The simulation results show that,different coals will result in different coal particle diameter and comminution depending on their mineral component and the change will affect the distribution of ash in CFBC system. In a word, the computational results are in accordance with experimental results qualitatively but there are some differences quantitatively.

  2. Optimising boiler performance.

    Science.gov (United States)

    Mayoh, Paul

    2009-01-01

    Soaring fuel costs continue to put the squeeze on already tight health service budgets. Yet it is estimated that combining established good practice with improved technologies could save between 10% and 30% of fuel costs for boilers. Paul Mayoh, UK technical manager at Spirax Sarco, examines some of the practical measures that healthcare organisations can take to gain their share of these potential savings.

  3. Boiler materials for ultra supercritical coal power plants

    Energy Technology Data Exchange (ETDEWEB)

    Purgert, Robert [Energy Industries of Ohio, Independence, OH (United States); Shingledecker, John [Electric Power Research Inst., Palo Alto, CA (United States); Pschirer, James [Alstom Power Inc., Windsor, CT (Untied States); Ganta, Reddy [Alstom Power Inc., Windsor, CT (Untied States); Weitzel, Paul [The Babcock & Wilcox Company, Baberton, OH (United States); Sarver, Jeff [The Babcock & Wilcox Company, Baberton, OH (United States); Vitalis, Brian [Riley Power Inc., Worchester, WA (United States); Gagliano, Michael [Foster Wheeler North America Corp., Hampton, NJ (United States); Stanko, Greg [Foster Wheeler North America Corp., Hampton, NJ (United States); Tortorelli, Peter [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2015-12-29

    The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have undertaken a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of advanced ultrasupercritical (A-USC) steam conditions up to 760°C (1400°F) and 35 MPa (5000 psi). A limiting factor to achieving these higher temperatures and pressures for future A-USC plants are the materials of construction. The goal of this project is to assess/develop materials technology to build and operate an A-USC boiler capable of delivering steam with conditions up to 760°C (1400°F)/35 MPa (5000 psi). The project has successfully met this goal through a focused long-term public-private consortium partnership. The project was based on an R&D plan developed by the Electric Power Research Institute (EPRI) and an industry consortium that supplemented the recommendations of several DOE workshops on the subject of advanced materials. In view of the variety of skills and expertise required for the successful completion of the proposed work, a consortium led by the Energy Industries of Ohio (EIO) with cost-sharing participation of all the major domestic boiler manufacturers, ALSTOM Power (Alstom), Babcock and Wilcox Power Generation Group, Inc. (B&W), Foster Wheeler (FW), and Riley Power, Inc. (Riley), technical management by EPRI and research conducted by Oak Ridge National Laboratory (ORNL) has been developed. The project has clearly identified and tested materials that can withstand 760°C (1400°F) steam conditions and can also make a 700°C (1300°F) plant more economically attractive. In this project, the maximum temperature capabilities of these and other available high-temperature alloys have been assessed to provide a basis for

  4. Supercritical boiler material selection using fuzzy analytic network process

    Directory of Open Access Journals (Sweden)

    Saikat Ranjan Maity

    2012-08-01

    Full Text Available The recent development of world is being adversely affected by the scarcity of power and energy. To survive in the next generation, it is thus necessary to explore the non-conventional energy sources and efficiently consume the available sources. For efficient exploitation of the existing energy sources, a great scope lies in the use of Rankin cycle-based thermal power plants. Today, the gross efficiency of Rankin cycle-based thermal power plants is less than 28% which has been increased up to 40% with reheating and regenerative cycles. But, it can be further improved up to 47% by using supercritical power plant technology. Supercritical power plants use supercritical boilers which are able to withstand a very high temperature (650-720˚C and pressure (22.1 MPa while producing superheated steam. The thermal efficiency of a supercritical boiler greatly depends on the material of its different components. The supercritical boiler material should possess high creep rupture strength, high thermal conductivity, low thermal expansion, high specific heat and very high temperature withstandability. This paper considers a list of seven supercritical boiler materials whose performance is evaluated based on seven pivotal criteria. Given the intricacy and difficulty of this supercritical boiler material selection problem having interactions and interdependencies between different criteria, this paper applies fuzzy analytic network process to select the most appropriate material for a supercritical boiler. Rene 41 is the best supercritical boiler material, whereas, Haynes 230 is the worst preferred choice.

  5. Energy efficiency in boilers; Eficiencia energetica em caldeiras

    Energy Technology Data Exchange (ETDEWEB)

    Ponte, Ricardo Silva The [Universidade Federal do Ceara (UFCE), Fortaleza, CE (Brazil). Dept. de Engenharia Eletrica], email: ricthe@dee.ufc.br; Barbosa, Marcos Antonio Pinheiro; Rufino, Maria da Gracas [Universidade de Fortaleza (UNIFOR), CE (Brazil). Dept. de Engenharia Eletrica], emails: marcos_apb@unifor.br, gsrufino@unifor.br

    2010-07-01

    The boiler is vapor generator equipment that has been widely used in industrial milieu as in electric energy generation in thermoelectric plants. Since their first conception, the boilers have been changed in order to provide security and energetic efficiency. They can present high losses of energy if they don't be operated according to some criteria. A considerable part of boilers operation cost include fuel expenses. So, the adoption of effective steps in order to reduce fuel consumption is important to industry economy, besides it brings environmental benefits through the reduction of pollution liberation. The present article has the objective of emphasizing the effective steps for the economy of energy in boilers, such as, the regulation of combustion; the control of soot and incrustations; the installation of economizers, air heaters and super heaters; the reduction in purges and reintroduction of condensed steam. (author)

  6. Brief introduction of GEF efficient industrial boiler project in China

    Energy Technology Data Exchange (ETDEWEB)

    Meijian, T.

    1996-12-31

    The present situation of installed industrial boilers, their efficiency and environmental impact are assessed. And the factors contribute to the low efficiency and serious pollution are summarized. Based on WB-assisted GEF project, {open_quotes}Efficient Industrial Boiler Project{close_quotes} aimed at CO{sub 2} mitigation in China, a series of effective measures to bring the GHG emission under control are addressed, in technology, system performance, and operation management aspects.

  7. Up-date on cyclone combustion and cyclone boilers

    Energy Technology Data Exchange (ETDEWEB)

    Carmo, Felipe Alfaia do; Nogueira, Manoel Fernandes Martins; Rocha, Rodrigo Carnera Castro da; Gazel, Hussein Felix; Martins, Diego Henrique dos Reis [Universidade Federal do Para (UFPA), Belem, PA (Brazil). Campus Universitario Jose da Silveira Netto], E-mails: mfmn@ufpa.br, mfmn@ufpa.br

    2010-07-01

    The boiler concept has been around for more than 70 years, and there are many types available. Boilers provide steam or hot water for industrial and commercial use. The Federal University of Para (UFPA) through the research group EBMA (Energy,Biomass and Environment) has been developing cyclonic furnace with a water wall, a boiler, aiming to use regional timbers (sawdust) and agro-industries residues as fuel to produce steam to be used in industrial processes as well as in power generation,. The use of cyclonic combustion for burning waste instead of burning in a fixed bed is mainly due to two factors efficiency improvement causing a more compact boiler and less risk of explosion, since their process does not generate an accumulation of volatile. Present state-of-art for commercial cyclone boilers has as set up a cyclone combustor with two combustion chambers, in fluid communication, where there ducts for supplying air and fuel directly into the first chamber and for forming a cyclonic flow pattern and a heat exchanger surrounding the second chamber for keeping low combustion temperature in both chambers. This paper shows the results of a literature review about design, construction and operation of cyclonic boilers using solid, liquid or gaseous fuel. This information has been used for the design of a cyclone boiler to be constructed at UFPA for research purposes and its basic concept is presented at the end of this article. (author)

  8. Applied studies in advanced boiler technology for Rankine cycle power systems

    Energy Technology Data Exchange (ETDEWEB)

    Paul, F.W.; Negreanu, M.J.

    1978-02-01

    A study is presented on a new rotational boiler design which has improved passive dynamic response and two-phase flow stability characteristics. A survey of small boiler manufacturers in the United States indicated that currently available designs are based on steady-state operating requirements rather than for dynamic performance. Recent work by EPA and ERDA which addressed boiler designs for mobile automotive Rankine cycle power systems showed that boilers of a monotube or multipass tube configuration design could be developed which were physically compact, but still were subject to the two-phase flow instability problem when coupled within an operating power system. The objectives of this work were to evaluate alternative boiler configurations which would improve boiler dynamic response and also have good two-phase liquid-vapor interface flow stability. The major physical design limitation of any boiler is the small external hot gas heat transfer coefficient. Such a low coefficient requires considerable design enhancements to increase the rate of energy transfer to the circulation system fluid. The rotational boiler is a physical design configuration which addresses this problem. The results of an analytic study using several mathematical model formulations showed that a rotational boiler could have a passive response time constant which was approximately one-half the magnitude for an equivalent single pass monotube boiler. An experimental prototype rotational boiler was designed, manufactured and tested, with the experimental results confirming that the experimental passive response time constants were comparable to the estimates from the analytic models. The experimental boiler operating in two-phase flow was found to be stable and responsive to external inputs. A rotational boiler configuration is a good alternative design configuration for small compact vapor generator designs based on fast transient passive response and two-phase flow stability.

  9. Utilization of coal-water fuels in fire-tube boilers

    Energy Technology Data Exchange (ETDEWEB)

    Morrison, D.K.; Melick, T.A.; Sommer, T.M. [Energy and Environmental Research Corp., Orrville, OH (United States)

    1993-12-31

    The Energy and Environmental Research Corporation (EER), in cooperation with the University of Alabama and Jim Walter Resources, was awarded a DOE contract to retrofit an existing fire-tube boiler with a coal-water slurry (CWS) firing system. Recognizing that combustion efficiency is the principle concern when firing slurry in fire-tube boilers, EER has focused the program on innovative approaches for improving carbon burnout without major modifications to the boiler. The boiler was successfully operated on coal-water slurry for 800 hours. A boiler derate of 20 percent was necessary for successful operation with slurry accounting 62 percent of the total heat input with the balance provided by natural gas. Under these boiler conditions, the carbon conversion was 90 percent. Further data evaluation, a market analysis, and final report preparation remain to be completed.

  10. Operational experiences with the waste heat boilers of the gas and steam installation in the district heating power station Dresden-Nossener Bruecke; Betriebserfahrungen mit den Abhitzekesseln der GuD-Anlage im HKW Dresden-Nossener Bruecke

    Energy Technology Data Exchange (ETDEWEB)

    Busch, F. [DREWAG, Dresden (Germany); Klauke, F. [BBP ENERGY, Oberhausen (Germany)

    2001-07-01

    Today, Dresden is covering just under half of the total heat requirements by district heating, 95% of which come from heating and refuse incineration and heating power stations. The location of the new gas-cycle power station at the intersection of the big long-distance heating lines is near the centre of the town. The district heating power station Dresden-Nossener Bruecke was conceived for base-load operation and, thanks to its flexible design, is capable of supplying the city's networks with about 85% of its requirements of electric energy and district heating in gas and steam operation. For an adequate supply with a high rate of fuel utilization the waste-heat boilers were designed in such a way as to be usable in five different operating modes. (orig.) [German] Dresden deckt heute knapp die Haelfte des gesamten Waermebedarfs durch Fernwaerme, die zu 95% aus Heiz- und Muell-Heizkraftwerken stammt. Der Standort der neuen GuD-Anlage am Knotenpunkt der grossen Fernwaermeleitungen liegt zentrumsnah. Das Heizkraftwerk Dresden-Nossener Bruecke wurde fuer den Grundlastbetrieb konzipiert und ist dank flexibler Auslegung in der Lage, die Stadtnetze mit rund 85% ihres Elektroenergie- und Fernwaermebedarfs im GuD-Betrieb zu versorgen. Zur leistungsgerechten Versorgung mit hohem Brennstoffnutzungsgrad wurden die Abhitzekessel so ausgestattet, dass sie in fuenf verschiedenen Betriebsarten einsetzbar sind. (orig.)

  11. Study on Cracking Process of Power Boiler Element

    Science.gov (United States)

    Mutwil, K.; Cieśla, M.

    2012-05-01

    This paper presents the study of the reasons for cracking of spray steam attemperator. The element being analysed is a temperature controller of steam for turbine; its proper functioning has considerable impact on operation of power generating set of boiler and turbine. Damage to the steam attemperator may affect the durability of neighbouring components, replacement or repair of which results in a long-term outage of power generation unit. The reason for attemperator cracking has been determined on the basis of strength calculations and micro-and macro-analysis of fracture surfaces. The conducted tests were the basis for modification of attemperator design, which will ensure reliable functioning of the analysed element.

  12. Design and development for a low emission boiler system

    Energy Technology Data Exchange (ETDEWEB)

    1994-06-01

    The Department of Energy initiated the Combustion 2000 program to develop the next generation of coal-fired power plants. Sargent & Lundy (S&L) is working on the Low Emission Boiler System (LEBS) portion of the program led by Riley Stoker Corporation, with support from Textron Defense Systems, Tecogen, and Reaction Engineering International. Together these organizations form {open_quotes}the Riley Team.{close_quotes} There are four phases of the LEBS development program. Currently, we are working in Phase I, which involves the design of a 400 MWe unit. Phase II through IV will involve pilot scale component testing and a Proof-of-Concept facility ({approximately}40MWe) design, construction, and operation. This document comprises the Design and Development Report for the LEBS. The report describes the design basis, design uncertainties and development plan for each of the major LEBS subsystems.

  13. Component

    Directory of Open Access Journals (Sweden)

    Tibor Tot

    2011-01-01

    Full Text Available A unique case of metaplastic breast carcinoma with an epithelial component showing tumoral necrosis and neuroectodermal stromal component is described. The tumor grew rapidly and measured 9 cm at the time of diagnosis. No lymph node metastases were present. The disease progressed rapidly and the patient died two years after the diagnosis from a hemorrhage caused by brain metastases. The morphology and phenotype of the tumor are described in detail and the differential diagnostic options are discussed.

  14. A review: Fly ash and deposit formation in PF fired biomass boilers

    DEFF Research Database (Denmark)

    Jensen, Peter Arendt; Jappe Frandsen, Flemming; Wu, Hao;

    2016-01-01

    In recent years suspension fired boilers have been increasingly used for biomass based heat and power production in several countries. This has included co-firing of coal and straw, up to 100% firing of wood or straw and the use of additives to remedy problems with biomass firing. In parallel...... in biomass suspension fired boilers is provided. Furthermore the influence of co-firing and use of additives on ash chemistry, deposit properties and boiler operation is discussed....

  15. Research on Fuzzy Diagnosis Method of Boiler Steam and Water Pipe Leakage

    Science.gov (United States)

    Yin, Xianglei; Wang, Yan

    Diagnosis pipe leakage timely and accurately is of great significance for safe and economic operation for boilers. According to the characteristics of the failure of boiler, this paper gives new function to describe fault symptoms and puts forward a new method of fault fuzzy recognition. Through simulation experiment, the new method was validated and compared with the existing fault diagnosis methods. The simulation results show that the new method for boiler failure recognition has high accuracy, and is better than other methods.

  16. Energy Analysis of Baby Boiler for Steaming of Raw Cashew Nut Seeds

    OpenAIRE

    Atul Mohod; Y. P. Khandetod; S. H. Sengar; Shrirame, H. Y.

    2012-01-01

    The steaming of raw cashew seeds prior to shelling is adopted widely in small-scale cashew nut processing mills with the help of baby boiler. The wide variations in energy intensity of these mills reveal the scope for energy conservation. The baby boiler coupled with cooker commonly used for steaming of raw seeds was evaluated. The variation in steam pressure, temperature and operating time with respect to fuel was observed along with thermal efficiency of a boiler. The energy intensity to pr...

  17. Pulverized-coal-firing small-size boiler for coal-cartridge system

    Energy Technology Data Exchange (ETDEWEB)

    1986-12-01

    Kawasaki Heavy Industries, Ltd. supplied a test boiler plant to the Iwakuni Experimental Station of the Coal Cartridge System (CCS) Promotion Association in September 1985; this was the first pulverized-coal-fired small industrial boiler in Japan. Tests will be performed for two years, until fiscal 1987, at the CCS Iwakuni Experimental Station to establish a method of coal-firing with a performance comparable to heavy oil firing. The boiler plant has been operating satisfactorily.

  18. Transparent and Explicable Boiler Fouling Monitoring with Fuzzy Neural Newtwork

    Institute of Scientific and Technical Information of China (English)

    BinWu; You-TingShen

    1998-01-01

    Fouling on boiler beating surfaces is one of the important factors that damage boiler's economical performance and safety,with on-line monitoring of foiling states on boler heating surfaces,it is possible to optimize sootblower system,to visualize fouling states,to improve performance,as well as to remedy the insufficiency of experiment research in boiler heating surface fouling process.New method based on Fuzzy Neural Network(FNN) is presented to monitor fouling states on boiler heating surfaces on-line.Compared with regular methods,since FNN's reasoning process is transparent and comprehensible,it is possible to explain and comprehend reasoning process,which makes the FNN based system perform as an additional operation consulting system.

  19. DOWNSCALE APPLICATION OF BOILER THERMAL CALCULATION APPROACH

    OpenAIRE

    Zelený, Zbynĕk; Hrdlička, Jan

    2016-01-01

    Commonly used thermal calculation methods are intended primarily for large scale boilers. Hot water small scale boilers, which are commonly used for home heating have many specifics, that distinguish them from large scale boilers especially steam boilers. This paper is focused on application of thermal calculation procedure that is designed for large scale boilers, on a small scale boiler for biomass combustion of load capacity 25 kW. Special issue solved here is influence of formation of dep...

  20. Super Boiler 2nd Generation Technology for Watertube Boilers

    Energy Technology Data Exchange (ETDEWEB)

    Mr. David Cygan; Dr. Joseph Rabovitser

    2012-03-31

    This report describes Phase I of a proposed two phase project to develop and demonstrate an advanced industrial watertube boiler system with the capability of reaching 94% (HHV) fuel-to-steam efficiency and emissions below 2 ppmv NOx, 2 ppmv CO, and 1 ppmv VOC on natural gas fuel. The boiler design would have the capability to produce >1500 F, >1500 psig superheated steam, burn multiple fuels, and will be 50% smaller/lighter than currently available watertube boilers of similar capacity. This project is built upon the successful Super Boiler project at GTI. In that project that employed a unique two-staged intercooled combustion system and an innovative heat recovery system to reduce NOx to below 5 ppmv and demonstrated fuel-to-steam efficiency of 94% (HHV). This project was carried out under the leadership of GTI with project partners Cleaver-Brooks, Inc., Nebraska Boiler, a Division of Cleaver-Brooks, and Media and Process Technology Inc., and project advisors Georgia Institute of Technology, Alstom Power Inc., Pacific Northwest National Laboratory and Oak Ridge National Laboratory. Phase I of efforts focused on developing 2nd generation boiler concepts and performance modeling; incorporating multi-fuel (natural gas and oil) capabilities; assessing heat recovery, heat transfer and steam superheating approaches; and developing the overall conceptual engineering boiler design. Based on our analysis, the 2nd generation Industrial Watertube Boiler when developed and commercialized, could potentially save 265 trillion Btu and $1.6 billion in fuel costs across U.S. industry through increased efficiency. Its ultra-clean combustion could eliminate 57,000 tons of NOx, 460,000 tons of CO, and 8.8 million tons of CO2 annually from the atmosphere. Reduction in boiler size will bring cost-effective package boilers into a size range previously dominated by more expensive field-erected boilers, benefiting manufacturers and end users through lower capital costs.

  1. Enhanced Component Performance Study: Air-Operated Valves 1998–2012

    Energy Technology Data Exchange (ETDEWEB)

    T. E. Wierman

    2013-10-01

    This report presents an enhanced performance evaluation of air-operated valves (AOVs) at U.S. commercial nuclear power plants. The data used in this study are based on the operating experience failure reports from fiscal year 1998 through 2012 for the component reliability as reported in the Equipment Performance and Information Exchange (EPIX). Results (beta distributions for failure probabilities upon demand and gamma distributions for rates) are used as inputs to the U.S. Nuclear Regulatory Commission standardized plant analysis risk models of U.S. commercial nuclear power plants. The AOV failure modes considered are failure-to-open/close, failure to operate or control, and spurious operation. The component reliability estimates and the reliability data are trended for the most recent 10-year period while yearly estimates for reliability are provided for the entire active period. No statistically significant increasing trends were identified in the AOV results. Statistically significant decreasing trends were identified in two areas: AOV operation demands less than or equal to 20 demands per year and greater than 20 demands.

  2. Enhanced Component Performance Study: Air-Operated Valves 1998-2014

    Energy Technology Data Exchange (ETDEWEB)

    Schroeder, John Alton [Idaho National Lab. (INL), Idaho Falls, ID (United States)

    2015-11-01

    This report presents a performance evaluation of air-operated valves (AOVs) at U.S. commercial nuclear power plants. The data used in this study are based on the operating experience failure reports from fiscal year 1998 through 2014 for the component reliability as reported in the Institute of Nuclear Power Operations (INPO) Consolidated Events Database (ICES). The AOV failure modes considered are failure-to-open/close, failure to operate or control, and spurious operation. The component reliability estimates and the reliability data are trended for the most recent 10-year period, while yearly estimates for reliability are provided for the entire active period. One statistically significant trend was observed in the AOV data: The frequency of demands per reactor year for valves recording the fail-to-open or fail-to-close failure modes, for high-demand valves (those with greater than twenty demands per year), was found to be decreasing. The decrease was about three percent over the ten year period trended.

  3. Oxy-Combustion Boiler Material Development

    Energy Technology Data Exchange (ETDEWEB)

    Michael Gagliano; Andrew Seltzer; Hans Agarwal; Archie Robertson; Lun Wang

    2012-01-31

    Under U.S. Department of Energy Cooperative Agreement No. DE-NT0005262 Foster Wheeler North America Corp conducted a laboratory test program to determine the effect of oxy-combustion on boiler tube corrosion. In this program, CFD modeling was used to predict the gas compositions that will exist throughout and along the walls of air-fired and oxy-fired boilers operating with low to high sulfur coals. Test coupons of boiler tube materials were coated with deposits representative of those coals and exposed to the CFD predicted flue gases for up to 1000 hours. The tests were conducted in electric tube furnaces using oxy-combustion and air-fired flue gases synthesized from pressurized cylinders. Following exposure, the test coupons were evaluated to determine the total metal wastage experienced under air and oxy-combustions conditions and materials recommendations were made. Similar to air-fired operation, oxy-combustion corrosion rates were found to vary with the boiler material, test temperature, deposit composition, and gas composition. Despite this, comparison of air-fired and oxy-fired corrosion rates showed that oxy-firing rates were, for the most part, similar to, if not lower than those of air-firing; this finding applied to the seven furnace waterwall materials (wrought and weld overlay) and the ten superheater/reheater materials (wrought and weld overlay) that were tested. The results of the laboratory oxy-combustion tests, which are based on a maximum bulk flue gas SO{sub 2} level of 3200 ppmv (wet) / 4050 ppmv (dry), suggest that, from a corrosion standpoint, the materials used in conventional subcritical and supercritical, air-fired boilers should also be suitable for oxy-combustion retrofits. Although the laboratory test results are encouraging, they are only the first step of a material evaluation process and it is recommended that follow-on corrosion tests be conducted in coal-fired boilers operating under oxy-combustion to provide longer term (one to

  4. Oxy-Combustion Boiler Material Development

    Energy Technology Data Exchange (ETDEWEB)

    Gagliano, Michael; Seltzer, Andrew; Agarwal, Hans; Robertson, Archie; Wang, Lun

    2012-01-31

    Under U.S. Department of Energy Cooperative Agreement No. DE-NT0005262 Foster Wheeler North America Corp conducted a laboratory test program to determine the effect of oxy-combustion on boiler tube corrosion. In this program, CFD modeling was used to predict the gas compositions that will exist throughout and along the walls of air-fired and oxy-fired boilers operating with low to high sulfur coals. Test coupons of boiler tube materials were coated with deposits representative of those coals and exposed to the CFD predicted flue gases for up to 1000 hours. The tests were conducted in electric tube furnaces using oxy-combustion and air-fired flue gases synthesized from pressurized cylinders. Following exposure, the test coupons were evaluated to determine the total metal wastage experienced under air and oxy-combustions conditions and materials recommendations were made. Similar to air-fired operation, oxy-combustion corrosion rates were found to vary with the boiler material, test temperature, deposit composition, and gas composition. Despite this, comparison of air-fired and oxy-fired corrosion rates showed that oxy-firing rates were, for the most part, similar to, if not lower than those of air-firing; this finding applied to the seven furnace waterwall materials (wrought and weld overlay) and the ten superheater/reheater materials (wrought and weld overlay) that were tested. The results of the laboratory oxy-combustion tests, which are based on a maximum bulk flue gas SO2 level of 3200 ppmv (wet) / 4050 ppmv (dry), suggest that, from a corrosion standpoint, the materials used in conventional subcritical and supercritical, air-fired boilers should also be suitable for oxy-combustion retrofits. Although the laboratory test results are encouraging, they are only the first step of a material evaluation process and it is recommended that follow-on corrosion tests be conducted in coal-fired boilers operating under oxy-combustion to provide longer term (one to two year

  5. Analysis on Service Life of Hot-end Components of Gas Turbine Using Equivalent Operation

    Directory of Open Access Journals (Sweden)

    Taixing Wang

    2013-01-01

    Full Text Available The reliability of the gas turbine depends on the technical status and the maintenance level of the hot-end components in a large part.The three main factors influencing on the service life of the hot-end components of the gas turbine were analyzed first.On this basis,various common service life assessment methods for gas turbine were discussed in detail.Aiming at the features of the M701F gas-steam combined cycle unit in Huizhou LNG power plant,a gas turbine life assessment method based on equivalent operation time analysis was put forward.The calculation result of an example shows that the equivalent operation time analysis method is a simple and practical assessment method.

  6. Modelling transition states of a small once-through boiler

    Energy Technology Data Exchange (ETDEWEB)

    Talonpoika, T. [Lappeenranta Univ. of Technology (Finland). Dept. of Energy Technology

    1997-12-31

    This article presents a model for the unsteady dynamic behaviour of a once-through counter flow boiler that uses an organic working fluid. The boiler is a compact waste-heat boiler without a furnace and it has a preheater, a vaporiser and a superheater. The relative lengths of the boiler parts vary with the operating conditions since they are all parts of a single tube. The boiler model is presented using a selected example case that uses toluene as the process fluid and flue gas from natural gas combustion as the heat source. The dynamic behaviour of the boiler means transition from the steady initial state towards another steady state that corresponds to the changed process conditions. The solution method chosen is to find such a pressure of the process fluid that the mass of the process fluid in the boiler equals the mass calculated using the mass flows into and out of the boiler during a time step, using the finite difference method. A special method of fast calculation of the thermal properties is used, because most of the calculation time is spent in calculating the fluid properties. The boiler is divided into elements. The values of the thermodynamic properties and mass flows are calculated in the nodes that connect the elements. Dynamic behaviour is limited to the process fluid and tube wall, and the heat source is regarded as to be steady. The elements that connect the preheater to the vaporiser and the vaporiser to the superheater are treated in a special way that takes into account a flexible change from one part to the other. The initial state of the boiler is received from a steady process model that is not a part of the boiler model. The known boundary values that may vary during the dynamic calculation were the inlet temperature and mass flow rates of both the heat source fluid and the process fluid. The dynamic boiler model is analysed for linear and step charges of the entering fluid temperatures and flow rates. The heat source side tests show that

  7. Operation of the multigap resistive plate chamber using a gas mixture free of flammable components

    CERN Document Server

    Akindinov, A; Antonioli, P; Arcelli, S; Basile, M; Cara Romeo, G; Cifarelli, Luisa; Cindolo, F; De Caro, A; De Pasquale, S; Di Bartolomeo, A; Fusco-Girard, M; Golovine, V; Guida, M; Hatzifotiadou, D; Kaidalov, A B; Kim, D H; Kim, D W; Kisselev, S M; Laurenti, G; Lee, K; Lee, S C; Lioublev, E; Luvisetto, M L; Margotti, A; Martemyanov, A N; Nania, R; Noferini, F; Otiougova, P; Pesci, A; Pinazza, O; Polozov, P A; Scapparone, E; Scioli, G; Sellitto, S B; Semeria, F; Smirnitsky, A V; Tchoumakov, M M; Usenko, E; Valenti, G; Voloshin, K G; Williams, M C S; Zagreev, B V; Zampolli, C; Zichichi, A

    2004-01-01

    We have investigated the operation of the multigap resistive plate chamber (MRPC) for the ALICE-TOF system with a gas mixture free of flammable components. Two different gas mixtures, with and without iso-C//4H//1//0 have been used to measure the performance of the MRPC. The efficiency, time resolution, total charge, and the fast to total charge ratio have been found to be comparable.

  8. Superheater corrosion in kraft recovery boilers; Korrosion hos oeverhettare i sodapannor. En oeversikt och diskussion

    Energy Technology Data Exchange (ETDEWEB)

    Bruno, F. [AaF-IPK, Stockholm (Sweden)

    1997-02-01

    Corrosion seems to be the most essential factor limiting the life and the availability of kraft recovery boilers. The steam temperature from the kraft recovery boiler has, seen from the view of electricity production and steam turbine operation, traditionally been kept moderate, especially in comparison with steam data from normal utility power plants. So the corrosion of the superheaters has been more a limitation for the temperature of the steam produced by the boiler than a life length limitation. Both the pressure and the temperature of the steam are limited by corrosion. The temperature of the boiling water, and hence the pressure, is limited by the corrosion in the lower furnace. The temperature of the steam is limited by the corrosion in the superheater. Kraft boiler superheater corrosion is here governed not only by the boiler design, but more by the mill chemistry and boiler operation practice. This report discusses the formation and the properties of the deposits and their relation to boiler operation and the corrosion of the superheater tube material. We have tried to understand the corrosion in the kraft boiler superheaters better by comparing with the experience from the utility boilers. 86 refs, 79 figs

  9. 对冲燃烧锅炉水冷壁高温腐蚀运行调整%Operation adj ustment for high temperature corrosion in water wall of supercritical opposed firing boiler

    Institute of Scientific and Technical Information of China (English)

    周科; 佘园元; 鲁芬; 李建设; 陈俊彬

    2016-01-01

    Due to the strong reducing atmosphere and H2S formation around the water wall of a supercritical opposed firing boiler,serious high temperature corrosion occurred in the water walls.To solve this prob-lem,the single factor alternate method was applied to experimentally investigate the effects of main operat-ing parameters on H2 S concentrations around side water wall.The results show that,on the basis of cus-tomary boiler operating condition,after a series of regulations,such as weakening the tertiary air swirl of the main burner appropriately,distributing the tertiary air flow as bowl type,strengthening the secondary air swirl of the main burner appropriately,increasing the swirling air ratio of the OFA burner,reducing di-rect air ratio of the OFA burner,increasing the running oxygen concentration appropriately,distributing the mills output uniformly,increasing the primary air velocity appropriately,and reducing the coal fineness, the H2 S concentration around the side water wall decreased from 876.5 mg/m3 to 352.2 mg/m3 .The at-mosphere around the water wall surface was greatly improved,and the security of the boiler operation was enhanced.%某超临界机组对冲燃烧锅炉水冷壁存在严重高温腐蚀的现象,这主要因水冷壁壁面附近存在强还原性气氛并伴有 H2 S气体产生所致.本文采用单因素轮换法,试验研究了主燃烧器的三次风旋流强度、三次风风量、二次风旋流强度、二次风风量等主要运行参数调整对锅炉水冷壁壁面气氛特性参数 H2 S质量浓度的影响规律.结果表明,在锅炉习惯运行方式的基础上,通过适当削弱主燃烧器三次风旋流,同层燃烧器三次风采取“碗式配风”,适当增强主燃烧器二次风旋流,增加燃尽风二次风风量,减少燃尽风一次风风量,适当提高运行氧量和一次风速,采取均等配煤方式,降低煤粉细度后,水冷壁侧墙平均H2 S质量浓度由876.5 mg/m3降至352.2 mg/m3,水冷壁壁

  10. Experience of applying the results of investigations into controlling lines of the salt ratio between the salt and pure sections of high-pressure drum boilers

    Science.gov (United States)

    Fedorov, A. I.

    2013-12-01

    Layouts of the connection of the salt ratio lines (SRLs) existing in domestic boiler building are analyzed and the main causes of their low operational efficiency are shown. The results of investigation of hydraulics and the salt mode of an internal boiler layout with the SRL of the TPE-208 boiler are presented. Recommendations on designing the SRL in internal boiler layouts of high-pressure drum boilers, which make it possible to increase the reliability of boilers and to decrease the annual consumption of phosphates, are developed.

  11. A Novel Operation Policy for Dilute Component Separation Quasi-batch Distillation

    Institute of Scientific and Technical Information of China (English)

    罗祎青; 袁希钢; 杨祖杰; 刘春江

    2005-01-01

    A new operation policy--quasi-batch distillation for recovering infinitesimal amounts species existing in a mixture is presented. In quasi-batch distillation operation, feed is introduced with a constant flow rate onto the feed stage of the column, and the flow rate of the distillate is the same as that of the feed, whereas the bottom product is withdrawn periodically. The behavior of quasi-batch distillation is simulated and analyzed through an example on heavy water separation. Comparing with continuous or batch distillation, the new operation policy is more reliable and efficient to achieve higher recovery of dilute component. This is especially suitable for separating small amount of precious species from large amount of raw material.

  12. User centered design of a digital procedure guidance component for nuclear power plant operation

    Energy Technology Data Exchange (ETDEWEB)

    Carvalho, Paulo V.R. de; Santos, Isaac L. dos; Oliveira, Mauro V. de; Grecco, Claudio H.S.; Mol, Antonio C. [Instituto de Engenharia Nuclear (IEN/CNEN-RJ), Rio de Janeiro, RJ (Brazil)]. E-mails: paulov@ien.gov.br; luquetti@ien.gov.br; mvitor@ien.gov.br; grecco@ien.gov.br; mol@ien.gov.br

    2007-07-01

    The use of nuclear power plants to produce electric energy is a safety-critical process where ultimate operational decisions still relies with the control room operators. Thus it is important to provide the best possible decision support through effective supervisory control interfaces. A user centered design approach, based on cognitive task analysis methods, was used to observe the operators training on the nuclear power plant simulator of the Human System Interface Laboratory (LABIHS). We noted deficiencies in the integration between the computerized interfaces and the hardcopy (paper) procedures. An new prototype of digital procedures - the digital procedure component guidance (PCG) - was designed in PowerPoint as an alternative to the current hardcopy procedure manuals. The design improves upon the graphical layout of system information and provides better integration of procedures, automation, and alarm systems. The design was validated by expert opinion and a scenario-based comparison. Future implementation and testing of the redesign is suggested for further validation. (author)

  13. Boiler design for fuel economy

    Energy Technology Data Exchange (ETDEWEB)

    Ramaswamy, M.P.; Sastry, C.V.R.L.; Tharakraj, M.

    1980-03-01

    In view of the limited fuel resources and ever increasing demand, Bharat Heavy Electricals, Ltd. (BHEL), as the leading boiler manufacturer, always endeavours to effect fuel economy in all possible avenues, leaving no stone unturned in this effort. This paper outlines some of the major efforts of BHEL in the area of boiler design to effect fuel economy.

  14. Boiler for ships; Hakuyo boira

    Energy Technology Data Exchange (ETDEWEB)

    Shimoda, F. [Mitsubishi Heavy Industries, Ltd., Tokyo (Japan)

    1999-07-20

    In this paper, production and technology trend of boiler for ships in 1998 are described. The actual results of main boiler are as follows. As the main boiler for LNG ships, 4 boilers produced by Mitsui Engineering and Shipbuilding for Qatar Project, 8 produced by Kawasaki Heavy Industries for South Korea and 10 produced by Mitsubishi Heavy Industries for domestic use and South Korea. 1998 was an active year for the main boiler for ships. The auxiliary boiler of steam pressure of 16k to 25k equipping for tanker ships was 115 (4,441t/h of steam quantity in total), it greatly increased in comparison with 88 (3,172t/h) produced in the proceeding year. Donkey boilers of steam pressure of 6k to 10k equipping for container ships and bulk cargo was 147 (672t/h), and it substantially decreased in comparison with 274 (693t/h) of the proceeding year, but capacity per boiler increased. The gas exhaust economizer for turbo power generation plants was 6 produced for VLCC. (NEDO)

  15. BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS

    Energy Technology Data Exchange (ETDEWEB)

    R. Viswanathan; K. Coleman; R.W. Swindeman; J. Sarver; J. Blough; W. Mohn; M. Borden; S. Goodstine; I. Perrin

    2003-10-20

    The principal objective of this project is to develop materials technology for use in ultrasupercritical (USC) plant boilers capable of operating with 760 C (1400 F), 35 MPa (5000 psi) steam. This project has established a government/industry consortium to undertake a five-year effort to evaluate and develop of advanced materials that allow the use of advanced steam cycles in coal-based power plants. These advanced cycles, with steam temperatures up to 760 C, will increase the efficiency of coal-fired boilers from an average of 35% efficiency (current domestic fleet) to 47% (HHV). This efficiency increase will enable coal-fired power plants to generate electricity at competitive rates (irrespective of fuel costs) while reducing CO{sub 2} and other fuel-related emissions by as much as 29%. Success in achieving these objectives will support a number of broader goals. First, from a national prospective, the program will identify advanced materials that will make it possible to maintain a cost-competitive, environmentally acceptable coal-based electric generation option. High sulfur coals will specifically benefit in this respect by having these advanced materials evaluated in high-sulfur coal firing conditions and from the significant reductions in waste generation inherent in the increased operational efficiency. Second, from a national prospective, the results of this program will enable domestic boiler manufacturers to successfully compete in world markets for building high-efficiency coal-fired power plants.

  16. Maximising safety in the boiler house.

    Science.gov (United States)

    Derry, Carr

    2013-03-01

    Last month's HEJ featured an article, the second in our new series of guidance pieces aimed principally at Technician-level engineers, highlighting some of the key steps that boiler operators can take to maximise system performance and efficiency, and thus reduce running both costs and carbon footprint. In the third such article, Derry Carr, C.Env, I.Eng, BSc (Hons), M.I.Plant.E., M.S.O.E., technical manager & group gas manager at Dalkia, who is vice-chairman of the Combustion Engineering Association, examines the key regulatory and safety obligations for hospital energy managers and boiler technicians, a number of which have seen changes in recent years with revision to guidance and other documentation.

  17. On-line monitoring and control of furnace wall corrosion in pf-fired boilers

    Energy Technology Data Exchange (ETDEWEB)

    Farrell, D.M.; Robbins, B.J.; Sikka, P.; Seaman, M. [Rowan Technologies Ltd., Manchester (United Kingdom)

    2004-05-15

    Corrosion, fouling and sometimes failure of heat exchanger tubing that makes up the boiler walls is a major obstacle to minimising boiler downtime. Rowan Technologies Ltd., has been developing corrosion scanners to enable the condition of these heat exchanger tubes to be assessed online. These scanners are able to monitor fireside corrosion over entire boiler walls and whilst the boiler is operational. This paper describes how the scanner systems can be used to monitor this corrosion and how the corrosion can be subsequently controlled. 8 refs., 9 figs.

  18. Increasing the Performance and Reliability of Power Boiler by Monitoring Thermal and Strength Parameters

    Directory of Open Access Journals (Sweden)

    Sobota Tomasz

    2017-01-01

    Full Text Available The paper presents a method for determination of thermo-flow parameters for steam boilers. This method allows to perform the calculations of the boiler furnace chamber and heat flow rates absorbed by superheater stages. These parameters are important for monitoring the performance of the power unit. Knowledge of these parameters allows determining the degree of the furnace chamber slagging. The calculation can be performed in online mode and use to monitoring of steam boiler. The presented method allows to the operation of steam boiler with high efficiency.

  19. Exhaust gas side corrosion of oil fired central heating boilers

    Energy Technology Data Exchange (ETDEWEB)

    Koebel, M.; Elsener, M.

    1987-09-01

    While Swiss boiler producers aim primarily at achieving low exhaust gas temperatures, in our northern neighbouring country, lower boiler water temperatures are being set as favourite objectives to be met. The first method aims at reducing the exhaust gas losses, i.e. of the heat content of the exhaust gases; the second one aims at reducing service life losses (= losses in the off-air of the boiler). Flue-gas caused corrosion, however, sets practical limits to the energy-saving reduction of the exhaust gas and boiler water temperatures. To be able to define this practical limit more exactly is the main goal of this project which is supported by NEFF and which is carried out in cooperation with the Institute for Energy Engineering of the ETHZ (Professor P. Suter). In addition to this, however, the author also head to find out about sill inexplained cases of corrosion in boilers which are being operated correctly, i.e. with comparably high boiler water and exhaust gas temperatures.

  20. Notice of construction for proposed backup package boiler

    Energy Technology Data Exchange (ETDEWEB)

    1993-10-01

    The Hanford Site steam plant consists of coal-fired boilers located at the 200 East and the 200 West Areas. These boilers have provided steam to heat and cool facilities in the 200 Areas since the early 1940`s. As part of Project L-017, ``Steam System Rehabilitation, Phase II``, the 200 West Area coal-fired boilers will be permanently shut down. The shut down will only occur after a proposed package backup boiler (50,000 pounds per hour (lb/hr) steam, firing No. 2 oil) is installed at the 200 West Area. The proposed backup boiler will provide back-up services when the 200 East Area steam line, which provides steam to the 200 West Area, is down for maintenance or, when the demand for steam exceeds the supply available from the 200 East Plant. This application is a request for approval to construct and operate the package backup boiler. This request is being made pursuant to Washington Administration Code (WAC) Chapter 173-400, ``General Regulations for Air Pollution Sources``, and Chapter 173-460, ``Controls for New Sources of Toxic Air Pollutants``.

  1. Comparison of the postural and movement components during learning by dogs of an operant defensive reflex.

    Science.gov (United States)

    Shapovalova, K B; Chikhman, V N

    2003-09-01

    Chronic experiments on six dogs using a model of an operant defensive reflex associated with maintenance of flexion of the hindlimb of specified amplitude were performed to compare the characteristics of the postural and movement components during the learning process. Dogs were placed standing on four tension platforms. Signals were activated and data were recorded and stored using original PC programs. Original programs running on another PC were used to analyze the data. All dogs showed a series of characteristics for the appearance of a diagonal pattern of conditioned reflex posture rearrangement. During the period of complete formation of the "coordinated" program of the operant reflex (indicated by high performance criteria for execution of the operant task), the diagonal pattern of posture rearrangement was seen extremely rarely, in only occasional performances in calm dogs. It was only during the period of complete automatization of the movement habit that the diagonal pattern of postural rearrangement was seen consistently in all performances. By this time, there was a sharp increase in the tensogram amplitudes for all four limbs, which sharp increases in the correlation coefficients between individual tensogram performances. These results suggest that in the experimental conditions used here, the diagonal pattern of postural rearrangement appeared significantly later than the movement pattern needed for resolving the operant task. These data also lead to the conclusion that dogs can complete operant defensive limb movements associated with maintaining a specified flexor posture in the absence of preliminary rearrangement of the posture having the diagonal pattern.

  2. Pellet wood gasification boiler / Combination boiler. Market review. 7. ed.; Scheitholzvergaser-/Kombikessel. Marktuebersicht

    Energy Technology Data Exchange (ETDEWEB)

    Uth, Joern

    2010-08-15

    In the market review under consideration on pellet wood gasification boilers and combination boilers, the Federal Ministry of Food, Agriculture and Consumer Protection (Bonn, Federal Republic of Germany) report on planning and installation of wood-fired heating systems, recommendations regarding to the technical assessment of boiler systems, buffers/combination boilers, prices of pellet wood gasification boilers, data sheets of the compared pellet wood gasification boilers, pellet wood combination boilers, prices of pellet wood combination boilers, data sheets of the compared pellet wood gasification boilers, list of providers.

  3. Market review. Pellet wood gasification boiler / combination boiler. 8. ed.; Marktuebersicht. Scheitholzvergaser-/Kombikessel

    Energy Technology Data Exchange (ETDEWEB)

    Uth, Joern

    2012-01-15

    In the market review under consideration on pellet wood gasification boilers and combination boilers, the Federal Ministry of Food, Agriculture and Consumer Protection (Bonn, Federal Republic of Germany) reports on planning and installation of wood-fired heating systems, recommendations regarding to the technical assessment of boiler systems, buffers/combination boilers, prices of pellet wood gasification boilers, data sheets of the compared pellet wood gasification boilers, pellet wood combination boilers, prices of pellet wood combination boilers, data sheets of the compared pellet wood gasification boilers, list of providers.

  4. Constrained control of a once-through boiler with recirculation

    DEFF Research Database (Denmark)

    Trangbæk, K

    2008-01-01

    There is an increasing need to operate power plants at low load for longer periods of time. When a once-through boiler operates at a sufficiently low load, recirculation is introduced, significantly altering the control structure. This paper illustrates the possibilities for using constrained con...

  5. Ash transformation in suspension fired boilers co-firing coal and straw

    DEFF Research Database (Denmark)

    Zheng, Yuanjing; Jensen, Peter Arendt; Jensen, Anker Degn

    In this literature report is provided a status for the present knowledge level on ash properties when co-firing coal and biomass. The fly ash formed in boilers using co-firing of coal and straw do have a large influence on ash deposit formation, boiler corrosion, fly ash utilization and operation...

  6. Studying flame combustion of coal-water slurries in the furnaces of power-generating boilers

    Science.gov (United States)

    Osintsev, K. V.

    2012-06-01

    Matters concerned with organizing combustion of different types of coal-water slurries in coalfired boilers at thermal power stations are considered. Recommendations for improving the economic and environmental indicators and for achieving more reliable operation of furnace devices and boiler as a whole are given.

  7. 46 CFR 35.25-1 - Examination of boilers and machinery by engineer-T/ALL.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 1 2010-10-01 2010-10-01 false Examination of boilers and machinery by engineer-T/ALL. 35.25-1 Section 35.25-1 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY TANK VESSELS OPERATIONS Engine Department § 35.25-1 Examination of boilers and machinery by engineer—T/ALL. It shall be the...

  8. 30 CFR 77.413 - Boilers.

    Science.gov (United States)

    2010-07-01

    ... 30 Mineral Resources 1 2010-07-01 2010-07-01 false Boilers. 77.413 Section 77.413 Mineral... Mechanical Equipment § 77.413 Boilers. (a) Boilers shall be equipped with guarded, well-maintained water... the gages shall be kept clean and free of scale and rust. (b) Boilers shall be equipped with...

  9. 29 CFR 1915.162 - Ship's boilers.

    Science.gov (United States)

    2010-07-01

    ... 29 Labor 7 2010-07-01 2010-07-01 false Ship's boilers. 1915.162 Section 1915.162 Labor Regulations... Ship's boilers. (a) Before work is performed in the fire, steam, or water spaces of a boiler where... dead boiler with the live system or systems shall be secured, blanked, and tagged indicating...

  10. 49 CFR 230.47 - Boiler number.

    Science.gov (United States)

    2010-10-01

    ... 49 Transportation 4 2010-10-01 2010-10-01 false Boiler number. 230.47 Section 230.47..., DEPARTMENT OF TRANSPORTATION STEAM LOCOMOTIVE INSPECTION AND MAINTENANCE STANDARDS Boilers and Appurtenances Steam Gauges § 230.47 Boiler number. (a) Generally. The builder's number of the boiler, if known,...

  11. 46 CFR 61.05-10 - Boilers in service.

    Science.gov (United States)

    2010-10-01

    ... INSPECTIONS Tests and Inspections of Boilers § 61.05-10 Boilers in service. (a) Each boiler, including superheater, reheater, economizer, auxiliary boiler, low-pressure heating boiler, and unfired steam boiler... 46 Shipping 2 2010-10-01 2010-10-01 false Boilers in service. 61.05-10 Section 61.05-10...

  12. Corrosion of oil-fired boilers caused by sour combustion products of the sulfur contained in fuels

    Energy Technology Data Exchange (ETDEWEB)

    Koebel, M.; Elsener, M.

    1987-01-01

    A corrosion model helps to experimentally explain why industrial boilers are more susceptible to corrosion than smaller boilers and why vapour dew points are relevant to heating boilers while sulfuric acid dew points are relevant to steam boilers. Analyses are based on model verifications (measurement of critical boiler factors). Access is given to the sulfur trioxide measuring methods as well as to the respective tests of 30 actively operated boilers (sulfur oxide concentrations at burner outlets), the catalytic formation of sulfur oxides, and tests of the test stand boiler (sulfur oxide deposits). The paper concludes with a description of corrosion product analyses as such as well as with an account of the results obtained. Analyses and results (wet analysis, X-ray structure analysis, influence of temperatures, FeSO/sub 4/ x H/sub 2/O tracing) are presented in the form of eight brief statements. (HWJ)

  13. Application of advanced austenitic alloys to fossil power system components

    Energy Technology Data Exchange (ETDEWEB)

    Swindeman, R.W.

    1996-06-01

    Most power and recovery boilers operating in the US produce steam at temperatures below 565{degrees}C (1050{degrees}F) and pressures below 24 MPa (3500 psi). For these operating conditions, carbon steels and low alloy steels may be used for the construction of most of the boiler components. Austenitic stainless steels often are used for superheater/reheater tubing when these components are expected to experience temperatures above 565{degrees}C (1050{degrees}F) or when the environment is too corrosive for low alloys steels. The austenitic stainless steels typically used are the 304H, 321H, and 347H grades. New ferritic steels such as T91 and T92 are now being introduced to replace austenitic: stainless steels in aging fossil power plants. Generally, these high-strength ferritic steels are more expensive to fabricate than austenitic stainless steels because the ferritic steels have more stringent heat treating requirements. Now, annealing requirements are being considered for the stabilized grades of austenitic stainless steels when they receive more than 5% cold work, and these requirements would increase significantly the cost of fabrication of boiler components where bending strains often exceed 15%. It has been shown, however, that advanced stainless steels developed at ORNL greatly benefit from cold work, and these steels could provide an alternative to either conventional stainless steels or high-strength ferritic steels. The purpose of the activities reported here is to examine the potential of advanced stainless steels for construction of tubular components in power boilers. The work is being carried out with collaboration of a commercial boiler manufacturer.

  14. Fuel sulfur and boiler fouling

    Energy Technology Data Exchange (ETDEWEB)

    Litzke, W.; Celebi, Y.; Butcher, T. [Brookhaven National Lab., Upton, NY (United States)

    1995-04-01

    Fouling of the heat transfer surfaces of boilers and furnaces by `soot` leads to reduced efficiency and increased service requirements. The average level of annual efficiency reduction as a result of fouling if generally accepted as 2% per year. Improving the efficiency of equipment in the field may be the most important oil heat conservation opportunity at present. Improvements can be realized by reducing fouling rates, promoting lower firing rates in existing equipment, and enabling excess air levels to be set lower without raising concerns about increased service requirements. In spite of the importance of efficiency in the field there is very little data available on efficiency degradation rates with modern equipment, actual field operating conditions (excess air and smoke number settings) and service problems which affect efficiency. During 1993-94 field tests were initiated to obtain such data and to obtain information that would compliment existing and current laboratory work. Experimental work conducted on a bench scale level have included tests with various advanced burners, fuel types, and different operating conditions which have been done at the BNL Rapid Fouling Test Facility. This report will focus on the field study of fouling effects on ten residential heating service problems at each site are summarized. In addition, the technical difficulties involved with conducting such a field study shall also be discussed as the findings should serve to improve future work in this area.

  15. Optimised control of coal-fired boilers

    Energy Technology Data Exchange (ETDEWEB)

    Owens, D.H.; MacConnell, P.F.A.; Neuffer, D.; Dando, R. [University of Exeter, Exeter (United Kingdom). Centre for System and Control Engineering

    1997-07-01

    The objective of the project is to develop and specify a control methodology that will enable existing coal combustion plant to take maximum advantage of modern control techniques. The research is specifically aimed at chain-grate stoker plant (such as the test facility at the Coal Research Establishment, Cheltenham) on which little work has been done for thirty years yet which still represents a large proportion of industrial coal-fired plant in operation worldwide. In detail, the project: reviewed existing control strategies for moving grate stokers, highlighting their limitations and areas for improvements; carried out plant trials to identify the system characteristics such as response time and input/output behaviour; developed a theoretical process based on physical and chemical laws and backed up by trial data; specified control strategies for a single boiler; simulated and evaluated the control strategies using model simulations; developed of an optimised. Control strategy for a single boiler; and assessed the applicability and effects of this control strategy on multiple boiler installations. 67 refs., 34 figs.

  16. Particulate emission abatement for Krakow boiler houses

    Energy Technology Data Exchange (ETDEWEB)

    Wysk, R.

    1995-12-31

    Among the many strategies for improving air quality in Krakow, one possible method is to adapt new and improved emission control technology. This project focuses on such a strategy. In order to reduce dust emissions from coal-fueled boilers, a new device called a Core Separator has been introduced in several boiler house applications. This advanced technology has been successfully demonstrated in Poland and several commercial units are now in operation. Particulate emissions from the Core Separator are typically 3 to 5 times lower than those from the best cyclone collectors. It can easily meet the new standard for dust emissions which will be in effect in Poland after 1997. The Core Separator is a completely inertial collector and is based on a unique recirculation method. It can effectively remove dust particles below 10 microns in diameter, the so-called PM-10 emissions. Its performance approaches that of fabric filters, but without the attendant cost and maintenance. It is well-suited to the industrial size boilers located in Krakow. Core Separators are now being marketed and sold by EcoInstal, one of the leading environmental firms in Poland, through a cooperative agreement with LSR Technologies.

  17. Ultra-Supercritical Pressure CFB Boiler Conceptual Design Study

    Energy Technology Data Exchange (ETDEWEB)

    Zhen Fan; Steve Goidich; Archie Robertson; Song Wu

    2006-06-30

    Electric utility interest in supercritical pressure steam cycles has revived in the United States after waning in the 1980s. Since supercritical cycles yield higher plant efficiencies than subcritical plants along with a proportional reduction in traditional stack gas pollutants and CO{sub 2} release rates, the interest is to pursue even more advanced steam conditions. The advantages of supercritical (SC) and ultra supercritical (USC) pressure steam conditions have been demonstrated in the high gas temperature, high heat flux environment of large pulverized coal-fired (PC) boilers. Interest in circulating fluidized bed (CFB) combustion, as an alternative to PC combustion, has been steadily increasing. Although CFB boilers as large as 300 MWe are now in operation, they are drum type, subcritical pressure units. With their sizes being much smaller than and their combustion temperatures much lower than those of PC boilers (300 MWe versus 1,000 MWe and 1600 F versus 3500 F), a conceptual design study was conducted herein to investigate the technical feasibility and economics of USC CFB boilers. The conceptual study was conducted at 400 MWe and 800 MWe nominal plant sizes with high sulfur Illinois No. 6 coal used as the fuel. The USC CFB plants had higher heating value efficiencies of 40.6 and 41.3 percent respectively and their CFB boilers, which reflect conventional design practices, can be built without the need for an R&D effort. Assuming construction at a generic Ohio River Valley site with union labor, total plant costs in January 2006 dollars were estimated to be $1,551/kW and $1,244/kW with costs of electricity of $52.21/MWhr and $44.08/MWhr, respectively. Based on the above, this study has shown that large USC CFB boilers are feasible and that they can operate with performance and costs that are competitive with comparable USC PC boilers.

  18. Corrosion protection of condensing boilers with organic coatings

    Energy Technology Data Exchange (ETDEWEB)

    Faller, M.; Schicker, M.; Richner, P. [Swiss Federal Laboratories for Materials Testing and Research (EMPA), Duebendorf (Switzerland)

    2000-07-01

    An investigation was conducted into whether organic coatings may be used to provide protection from the corrosive condensate which occurs in condensing boilers. The suitability of various coating systems was investigated in laboratory tests. On the basis of these results, a heat curing phenolic resin was selected for field trials in boilers from various manufacturers. The boilers were operated for up to two years. The condition of the coating was investigated during operation and after completion of the trial period. It was found that the selected coating provides good corrosion protection in areas not exposed to very high temperatures, which is precisely where condensation is most severe and there is thus the greatest risk of corrosion. (orig.)

  19. New configurations of a heat recovery absorption heat pump integrated with a natural gas boiler for boiler efficiency improvement

    Energy Technology Data Exchange (ETDEWEB)

    Qu, Ming [Purdue University, West Lafayette, IN; Abdelaziz, Omar [ORNL; Yin, Hongxi [Southeast University, Nanjing, China

    2014-11-01

    Conventional natural gas-fired boilers exhaust flue gas direct to the atmosphere at 150 200 C, which, at such temperatures, contains large amount of energy and results in relatively low thermal efficiency ranging from 70% to 80%. Although condensing boilers for recovering the heat in the flue gas have been developed over the past 40 years, their present market share is still less than 25%. The major reason for this relatively slow acceptance is the limited improvement in the thermal efficiency of condensing boilers. In the condensing boiler, the temperature of the hot water return at the range of 50 60 C, which is used to cool the flue gas, is very close to the dew point of the water vapor in the flue gas. Therefore, the latent heat, the majority of the waste heat in the flue gas, which is contained in the water vapor, cannot be recovered. This paper presents a new approach to improve boiler thermal efficiency by integrating absorption heat pumps with natural gas boilers for waste heat recovery (HRAHP). Three configurations of HRAHPs are introduced and discussed. The three configurations are modeled in detail to illustrate the significant thermal efficiency improvement they attain. Further, for conceptual proof and validation, an existing hot water-driven absorption chiller is operated as a heat pump at operating conditions similar to one of the devised configurations. An overall system performance and economic analysis are provided for decision-making and as evidence of the potential benefits. These three configurations of HRAHP provide a pathway to achieving realistic high-efficiency natural gas boilers for applications with process fluid return temperatures higher than or close to the dew point of the water vapor in the flue gas.

  20. Analysis of a waste-heat boiler by CFD simulation

    Energy Technology Data Exchange (ETDEWEB)

    Yang, Yongziang; Jokilaakso, A. [Helsinki Univ. of Technology, Otaniemi (Finland)

    1996-12-31

    Waste-heat boilers play important roles in the continuous operation of a smelter and in the conservation of energy. However, the fluid flow and heat transfer behaviour has not been well studied, concerning the boiler performance and design. This presentation describes simulated gas flow and heat transfer of a waste-heat boiler in the Outokumpu copper flash smelting process. The governing transport equations for the conservation of mass, momentum and enthalpy were solved with a commercial CFD-code PHOENICS. The standard k-{epsilon} turbulence model and a composite-flux radiation model were used in the computations. The computational results show that the flow is strongly recirculating and distinctly three-dimensional in most part of the boiler, particularly in the radiation section. The predicted flow pattern and temperature distribution were in a good agreement with laboratory models and industrial measurements. The results provide detailed information of flow pattern, the temperature distribution and gas cooling efficiency. The CFD proved to be a useful tool in analysing the boiler operation. (author)

  1. Oil ash corrosion; A review of utility boiler experience

    Energy Technology Data Exchange (ETDEWEB)

    Paul, L.D. (Babcock and Wilcox Co., Alliance, OH (United States)); Seeley, R.R. (Babcock and Wilcox Canada Ltd., Cambridge, ON (Canada))

    1991-02-01

    In this paper a review of experience with oil ash corrosion is presented along with current design practices used to avoid excessive tube wastage. Factors influencing oil ash corrosion include fuel chemistry, boiler operation, and boiler design. These factors are interdependent and determine the corrosion behavior in utility boilers. Oil ash corrosion occurs when vanadium-containing ash deposits on boiler tube surfaces become molten. These molten ash deposits dissolve protective oxides and scales causing accelerated tube wastage. Vanadium is the major fuel constituent responsible for oil ash corrosion. Vanadium reacts with sodium, sulfur, and chlorine during combustion to produce lower melting temperature ash compositions, which accelerate tube wastage. Limiting tube metal temperatures will prevent ash deposits from becoming molten, thereby avoiding the onset of oil ash corrosion. Tube metal temperatures are limited by the use of a parallel stream flow and by limiting steam outlet temperatures. Operating a boiler with low excess air has helped avoid oil ash corrosion by altering the corrosive combustion products. Air mixing and distribution are essential to the success of this palliative action. High chromium alloys and coatings form more stable protective scaled on tubing surfaces, which result in lower oil ash corrosion rates. However, there is not material totally resistant to oil ash corrosion.

  2. Application of advanced technologies to ash-related problems in boilers

    Energy Technology Data Exchange (ETDEWEB)

    Baxter, L.L. [Sandia National Labs., Livermore, CA (United States); Richards, G.; Harb, J. [Brigham Young Univ., Provo, UT (United States). Chemical Engineering Dept.

    1995-01-01

    Prediction of ash behavior in boilers has, for many years, been based on relatively simple relationships involving the composition of inorganic material in fuels. In recent years, advanced analyses for both fuels and deposits have seen increasing use in the solid fuel combustion community. The combination of the standard and advanced analyses, together with a knowledge of boiler design and operating conditions, allow better interpretation of ash behavior in boilers than has previously been possible. This paper discusses several case histories where advanced technologies have been applied to interpret ash behavior in boilers where standard techniques were insufficient. Included in the discussion are: (1) the behavior of blends of fuels; (2) explanations for markedly different behavior between fuels with similar ASTM characteristics; and (3) effects of boiler operating conditions on ash deposit formation.

  3. On-Line Life Monitoring Technique for Tube Bundles of Boiler High-Temperature Heating Surface

    Institute of Scientific and Technical Information of China (English)

    Yang Dong; Wang Zhongyuan

    2005-01-01

    High-temperature heating surface such as superheater and reheater of large-sized utility boiler all experiences a relatively severe working conditions. The failure of boiler tubes will directly impact the safe and economic operation of boiler. An on-line life monitoring model of high-temperature heating surface was set up according to the well-known L-M formula of the creep damages. The tube wall metal temperature and working stress was measured by on-line monitoring, and with this model, the real-time calculation of the life expenditure of the heating surface tube bundles were realized. Based on the technique the on-line life monitoring and management system of high-temperature heating surface was developed for a 300 MW utility boiler. An effective device was thus suggested for the implementation of the safe operation and the condition-based maintenance of utility boilers.

  4. Boiler-turbine life extension

    Energy Technology Data Exchange (ETDEWEB)

    Natzkov, S. [TOTEMA, Ltd., Sofia (Bulgaria); Nikolov, M. [CERB, Sofia (Bulgaria)

    1995-12-01

    The design life of the main power equipment-boilers and turbines is about 105 working hours. The possibilities for life extension are after normatively regulated control tests. The diagnostics and methodology for Boilers and Turbines Elements Remaining Life Assessment using up to date computer programs, destructive and nondestructive control of metal of key elements of units equipment, metal creep and low cycle fatigue calculations. As well as data for most common damages and some technical decisions for elements life extension are presented.

  5. On risk-based operation and maintenance of offshore wind turbine components

    DEFF Research Database (Denmark)

    Nielsen, Jannie Jessen; Sørensen, John Dalsgaard

    2011-01-01

    Operation and maintenance are significant contributors to the cost of energy for offshore wind turbines. Optimal planning could rationally be based on Bayesian pre-posterior decision theory, and all costs through the lifetime of the structures should be included. This paper contains a study...... of a generic case where the costs are evaluated for a single wind turbine with a single component. Costs due to inspections, repairs, and lost production are included in the model. The costs are compared for two distinct maintenance strategies, namely with and without inclusion of periodic imperfect...... inspections. Finally the influence of different important parameters, e.g. failure rate, reliability of inspections, inspection interval, and decision rule for repairs, is evaluated....

  6. How much Energy is Embodied in your Central Heating Boiler?

    Science.gov (United States)

    Koubogiannis, D.; Nouhou, C.

    2016-11-01

    Life Cycle Analysis (LCA) is an important tool in current research to quantitatively assess energy consumption and environmental impact of a building. In the context of LCA, the Embodied Energy (EE) related to the building and the corresponding Embodied CO2 emissions are valuable data. In such a case, these data concern the constitutive materials of the building and any subsystem, component or equipment in it. Usually, after calculating the mass of these materials, embodied energy values are estimated multiplying them by the corresponding EE coefficients concerning the production of these materials (EEMP). However, apart from transportation energy costs, another part of EE is that consumed for the manufacturing of any item as a finished product. The present work focuses on the manufacturing EE (EEMFG) of central heating boilers in Hellenic dwellings. Six typical boilers of different types are studied. Each of them is analyzed to its constitutive materials and its EEMP is estimated. For four of them, the boiler house where it was constructed in Greece was visited and data were collected. Based on them the corresponding boiler EEMFG values are estimated. The results concerning the EE for material production and manufacturing, as well as the results concerning the corresponding ECO2 values are discussed and assessed. Benchmark values correlating EE and ECO2 with the mass or the heat rate of the boiler are extracted.

  7. Design and operation results of nitrogen gas baking system for KSTAR plasma facing components

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Sang-Tae [National Fusion Research Institute, 113 Gwahang-ro, Yuseong-gu, Daejeon 305-806 (Korea, Republic of); Kim, Young-Jin, E-mail: k43689@nfri.re.kr [National Fusion Research Institute, 113 Gwahang-ro, Yuseong-gu, Daejeon 305-806 (Korea, Republic of); Joung, Nam-Yong; Im, Dong-Seok; Kim, Kang-Pyo; Kim, Kyung-Min; Bang, Eun-Nam; Kim, Yaung-Soo [National Fusion Research Institute, 113 Gwahang-ro, Yuseong-gu, Daejeon 305-806 (Korea, Republic of); Yoo, Seong-Yeon [Chungnam National University, 99 Daehak-ro, Yuseong-gu, Daejeon 305-764 (Korea, Republic of)

    2013-11-15

    Highlights: • Vacuum pressure in a vacuum vessel arrived at 7.24 × 10{sup −8} mbar. • PFC temperature was reached maximum 250 °C by gas temperature at 300 °C. • PFC inlet gas temperature was changed 5 °C per hour during rising and falling. • PFC gas balancing was made temperature difference among them below 8.3 °C. • System has a pre-cooler and a three-way valve to save operation energy. -- Abstract: A baking system for the Korea Superconducting Tokamak Advanced Research (KSTAR) plasma facing components (PFCs) is designed and operated to achieve vacuum pressure below 5 × 10{sup −7} mbar in vacuum vessel with removing impurities. The purpose of this research is to prevent the fracture of PFC because of thermal stress during baking the PFC, and to accomplish stable operation of the baking system with the minimum life cycle cost. The uniformity of PFC temperature in each sector was investigated, when the supply gas temperature was varied by 5 °C per hour using a heater and the three-way valve at the outlet of a compressor. The alternative of the pipe expansion owing to hot gas and the cage configuration of the three-way valve were also studied. During the fourth campaign of the KSTAR in 2011, nitrogen gas temperature rose up to 300 °C, PFC temperature reached at 250 °C, the temperature difference among PFCs was maintained at below 8.3 °C, and vacuum pressure of up to 7.24 × 10{sup −8} mbar was achieved inside the vacuum vessel.

  8. CFD Studies on Multi Lead Rifled [MLR] Boiler Tubes

    Directory of Open Access Journals (Sweden)

    Dr T C Mohankumar

    2013-09-01

    Full Text Available This paper reports the merits of multi lead rifled [MLR] tubes in vertical water tube boiler using CFD tool. Heat transfer enhancement of MLR tubes was mainly taken in to consideration. Performance of multi lead rifled tube was studied by varying its influencing geometrical parameter like number of rifling, height of rifling, length of pitch of rifling for a particular length. The heat transfer analysis was done at operating conditions of an actual coal fired water tube boiler situated at Apollo Tyres LTD, Chalakudy, India for saturated process steam production. The results showed that the heat transfer increased when compared with existing inner plane wall water tubes.

  9. Slagging in a pulverised-coal-fired boiler

    Energy Technology Data Exchange (ETDEWEB)

    Devir, G.P.; Pohl, J.H.; Creelman, R.A. [University of Queensland, St. Lucia, Qld. (Australia). Dept. of Chemical Engineering

    2000-07-01

    This paper describes a technique to evaluate the severity of slagging of a coal in a pulverised-coal-fired boiler. There are few data in the literature on the nature of in-situ boiler slags, their rate of growth and/or their strength properties relevant to sootblowing. The latter is thought to be of more concern to boiler operators and gives rise to the significance of selecting suitable strength tests. As well as standardised methods for characterising pulverised coal performance in a boiler, several novel and less popular techniques are discussed in detail. A suite of three sub-bituminous coals from the Callide Coalfields, Biloela (600 km north of Brisbane), has been selected for slagging tests in the 350 MW{sub e} units of Callide 'B' power station. Disposable air-cooled mild steel slagging probes have been constructed to simulate the conditions for deposit formation in the boiler region. To date, tests for one of these coals has been completed and preliminary results are presented. Once testing for the remaining coals has been completed, it is anticipated that the differences exhibited in deposit growth and strength may be correlated with typical variations in physical and chemical properties of the pulverised coal.

  10. Final technical report. In-situ FT-IR monitoring of a black liquor recovery boiler

    Energy Technology Data Exchange (ETDEWEB)

    James Markham; Joseph Cosgrove; David Marran; Jorge Neira; Chad Nelson; Peter Solomon

    1999-05-31

    This project developed and tested advanced Fourier transform infrared (FT-IR) instruments for process monitoring of black liquor recovery boilers. The state-of-the-art FT-IR instruments successfully operated in the harsh environment of a black liquor recovery boiler and provided a wealth of real-time process information. Concentrations of multiple gas species were simultaneously monitored in-situ across the combustion flow of the boiler and extractively at the stack. Sensitivity to changes of particulate fume and carryover levels in the process flow were also demonstrated. Boiler set-up and operation is a complex balance of conditions that influence the chemical and physical processes in the combustion flow. Operating parameters include black liquor flow rate, liquor temperature, nozzle pressure, primary air, secondary air, tertiary air, boiler excess oxygen and others. The in-process information provided by the FT-IR monitors can be used as a boiler control tool since species indicative of combustion efficiency (carbon monoxide, methane) and pollutant emissions (sulfur dioxide, hydrochloric acid and fume) were monitored in real-time and observed to fluctuate as operating conditions were varied. A high priority need of the U.S. industrial boiler market is improved measurement and control technology. The sensor technology demonstrated in this project is applicable to the need of industry.

  11. Heat flux distribution on circulating fluidized bed boiler water wall

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    The future of circulating fluidized bed (CFB)combustion technology is in raising the steam parameters to supercritical levels.Understanding the heat flux distribution on the water wall is one of the most important issues in the design and operation of supercritical pressure CFB boilers.In the present paper,the finite element analysis (FEA) method is adopted to predict the heat transfer coefficient as well as the heat flux of the membrane wall and the results are validated by direct measurement of the temperature around the tube.Studies on the horizontal heat flux distribution were conducted in three CFB boilers with different furnace size,tube dimension and water temperature.The results are useful in supercritical pressure CFB boiler design.

  12. Modelling and Simulation of the 50 MWe CFBC Boiler

    Institute of Scientific and Technical Information of China (English)

    WeidouNi; ZhengLi

    1994-01-01

    A general mathematical model of CFBC boiler by taking the 50 MWe Tsinghua CFBC boiler as the object is established.the model has some distinguished features,Firstly,in order to describe the CFBC precisely,emphasis is paid to take the broad soze distribution of feeding coal and bed invertory into consideration.Secondly,the emplogying of cell model makes it possible to show the distribution of any interested vaiabled inside furnace,Thirdly,since partial aspects such as hydrodynamics,devolatilization of coal,combustion of char and the formation and reduction of harmful substances are considered in detail,therefore the emission at the outlet of the furnace can be estimated .By using the model,simulation is carried out to predict the performance of the 50 MWe Tsinghua CFBC boiler for both design and off-design operation.The results are useful for dsigners and possible improvement of design.

  13. Influence of constricted air distribution on NOx emissions in pulverized coal combustion boiler

    Institute of Scientific and Technical Information of China (English)

    WEI Feng(魏风); ZHANG Jun-ying(张军营); TANG Bi-guang(唐必光); ZHENG Chu-guang(郑楚光)

    2003-01-01

    This paper reports a field testing of full scale PCC (Pulverized Coal Combustion) boiler study into the influence of constricted air distribution on NOx emissions at unit 3 (125 MW power units, 420 t/h boiler) of Guixi power station, Jiangxi and puts forward the methods to decrease NOx emissions and the principle of boiler operation and regulation through analyzing NOx emissions state under real running condition. Based on boiler constricted air distribution, the experiment mainly tested the influence of primary air, excessive air, boiler load and milling sets (tertiary air) on NOx emissions and found its influence characteristics. A degraded bituminous coal is simply adopted to avoid the test results from other factors.

  14. Boiler using combustible fluid

    Science.gov (United States)

    Baumgartner, H.; Meier, J.G.

    1974-07-03

    A fluid fuel boiler is described comprising a combustion chamber, a cover on the combustion chamber having an opening for introducing a combustion-supporting gaseous fluid through said openings, means to impart rotation to the gaseous fluid about an axis of the combustion chamber, a burner for introducing a fluid fuel into the chamber mixed with the gaseous fluid for combustion thereof, the cover having a generally frustro-conical configuration diverging from the opening toward the interior of the chamber at an angle of between 15/sup 0/ and 55/sup 0/; means defining said combustion chamber having means defining a plurality of axial hot gas flow paths from a downstream portion of the combustion chamber to flow hot gases into an upstream portion of the combustion chamber, and means for diverting some of the hot gas flow along paths in a direction circumferentially of the combustion chamber, with the latter paths being immersed in the water flow path thereby to improve heat transfer and terminating in a gas outlet, the combustion chamber comprising at least one modular element, joined axially to the frustro-conical cover and coaxial therewith. The modular element comprises an inner ring and means of defining the circumferential, radial, and spiral flow paths of the hot gases.

  15. Evaluation of iron aluminide weld overlays for erosion - corrosion resistant boiler tube coatings in low NO{sub x} boilers

    Energy Technology Data Exchange (ETDEWEB)

    DuPont, J.N.; Banovic, S.W.; Marder, A.R. [Lehigh Univ., Bethlehem, PA (United States)

    1996-08-01

    Low NOx burners are being installed in many fossil fired power plants in order to comply with new Clean Air Regulations. Due to the operating characteristics of these burners, boiler tube sulfidation corrosion is often enhanced and premature tube failures can occur. Failures due to oxidation and solid particle erosion are also a concern. A program was initiated in early 1996 to evaluate the use of iron aluminide weld overlays for erosion/corrosion protection of boiler tubes in Low NOx boilers. Composite iron/aluminum wires will be used with the Gas Metal Arc Welding (GMAW) process to prepare overlays on boiler tubes steels with aluminum contents from 8 to 16wt%. The weldability of the composite wires will be evaluated as a function of chemical composition and welding parameters. The effect of overlay composition on corrosion (oxidation and sulfidation) and solid particle erosion will also be evaluated. The laboratory studies will be complemented by field exposures of both iron aluminide weld overlays and co-extruded tubing under actual boiler conditions.

  16. Assessment of the potential for conversion of TP-108 boilers to firing natural gas and fuel oil

    Science.gov (United States)

    Tugov, A. N.; Supranov, V. M.; Izyumov, M. A.; Vereshchetin, V. A.; Usman, Yu. M.; Natal'in, A. S.

    2017-03-01

    TP-108 boilers were initially designed to burn milled peat. In the 1980s, they were reconstructed for conversion to burning natural gas as well. However, operation of these boilers revealed problems due to low reheat temperature and great air inleakage in the furnace. The initial design of the boiler and its subsequent reconstruction are described in the paper. Measures are presented for further modernization of TP-108 boilers to eliminate the above-mentioned problems and enable natural gas or fuel oil only to be burned in them. Thermal design calculations made using a specially developed adapted model (AM) suggest that replacement of the existing burners with new oil/gas burners, installation of steam-to-steam heat exchangers (SSHE), and sealing of the boiler gas path to make it gas tight will allow the parameters typical of gas-and-oil fired boilers to be attained. It is demonstrated that SSHEs can yield the design secondary steam reheat temperature, although this solution is not typical for natural circulation boilers with steam reheat. The boiler equipped with SSHEs can operate on fuel oil or natural gas with flue gas recirculation or without it. Moreover, operation of the boiler with flue gas recirculation to the air duct in combination with staged combustion enables the required environmental indicators to be attained.

  17. FIELD TEST PROGRAM TO DEVELOP COMPREHENSIVE DESIGN, OPERATING AND COST DATA FOR MERCURY CONTROL SYSTEMS ON NON-SCRUBBED COAL-FIRED BOILERS

    Energy Technology Data Exchange (ETDEWEB)

    Richard Schlager

    2002-04-19

    With the Nation's coal-burning utilities facing the possibility of tighter controls on mercury pollutants, the U.S. Department of Energy is funding projects that could offer power plant operators better ways to reduce these emissions at much lower costs. Mercury is known to have toxic effects on the nervous system of humans and wildlife. Although it exists only in trace amounts in coal, mercury is released when coal burns and can accumulate on land and in water. In water, bacteria transform the metal into methylmercury, the most hazardous form of the metal. Methylmercury can collect in fish and marine mammals in concentrations hundreds of thousands times higher than the levels in surrounding waters. One of the goals of DOE is to develop technologies by 2005 that will be capable of cutting mercury emissions 50 to 70 percent at well under one-half of today's costs. ADA Environmental Solutions (ADA-ES) is managing a project to test mercury control technologies at full scale at four different power plants from 2000--2003. The ADA-ES project is focused on those power plants that are not equipped with wet flue gas desulfurization systems. ADA-ES will develop a portable system that will be moved to four different utility power plants for field testing. Each of the plants is equipped with either electrostatic precipitators or fabric filters to remove solid particles from the plant's flue gas. ADA-ES's technology will inject a dry sorbent, such as fly ash or activated carbon, that removes the mercury and makes it more susceptible to capture by the particulate control devices. A fine water mist may be sprayed into the flue gas to cool its temperature to the range where the dry sorbent is most effective. PG&E National Energy Group is providing two test sites that fire bituminous coals and are both equipped with electrostatic precipitators and carbon/ash separation systems. Wisconsin Electric Power Company is providing a third test site that burns Powder

  18. Boiler Tube Corrosion Characterization with a Scanning Thermal Line

    Science.gov (United States)

    Cramer, K. Elliott; Jacobstein, Ronald; Reilly, Thomas

    2001-01-01

    Wall thinning due to corrosion in utility boiler water wall tubing is a significant operational concern for boiler operators. Historically, conventional ultrasonics has been used for inspection of these tubes. Unfortunately, ultrasonic inspection is very manpower intense and slow. Therefore, thickness measurements are typically taken over a relatively small percentage of the total boiler wall and statistical analysis is used to determine the overall condition of the boiler tubing. Other inspection techniques, such as electromagnetic acoustic transducer (EMAT), have recently been evaluated, however they provide only a qualitative evaluation - identifying areas or spots where corrosion has significantly reduced the wall thickness. NASA Langley Research Center, in cooperation with ThermTech Services, has developed a thermal NDE technique designed to quantitatively measure the wall thickness and thus determine the amount of material thinning present in steel boiler tubing. The technique involves the movement of a thermal line source across the outer surface of the tubing followed by an infrared imager at a fixed distance behind the line source. Quantitative images of the material loss due to corrosion are reconstructed from measurements of the induced surface temperature variations. This paper will present a discussion of the development of the thermal imaging system as well as the techniques used to reconstruct images of flaws. The application of the thermal line source coupled with the analysis technique represents a significant improvement in the inspection speed and accuracy for large structures such as boiler water walls. A theoretical basis for the technique will be presented to establish the quantitative nature of the technique. Further, a dynamic calibration system will be presented for the technique that allows the extraction of thickness information from the temperature data. Additionally, the results of the application of this technology to actual water wall

  19. Safety conditions of steam boilers in companies associated with a professional risk administration company in Antioquia, 2009

    Directory of Open Access Journals (Sweden)

    Diego L. Sepúlveda M

    2011-07-01

    Full Text Available Objective: to determine the safety conditions of steam boilers in companies associated with a professional risk administra-tion company in Antioquia, Colombia. To this end, their op-eration conditions shall be characterized, the associated risks identified, and their safety level assessed. Methodology:. a descriptive crosssectional study was carried out in twenty companies whose production processes involve boilers. A survey on the conditions for operation was applied on both the maintenance managers and the boilers’ operators in each company. A hazard risk assessment matrix was made as in-structed in the GTC-45 Colombian technical guide, and an assessment instrument was applied to determine the safety level for each boiler. Results: 70% of the assessed boilers obtained a low score (less than 65 points according to the scale, which has been validated by experts; the remaining boilers obtained an acceptable score (66 to 81 points. It was also found that 85% of the boilers had no operating instructions, and 60% of them did not have any kind of alarm. Conclusions: the stud-ied boilers had poor security conditions, mainly related to the absence of operation protocols, boiler operator training, and poor supervision by competent authorities

  20. FIELD TEST PROGRAM TO DEVELOP COMPREHENSIVE DESIGN, OPERATING AND COST DATA FOR MERCURY CONTROL SYSTEMS ON NON-SCRUBBED COAL-FIRED BOILERS

    Energy Technology Data Exchange (ETDEWEB)

    Richard Schlager; Tom Millar

    2002-10-18

    With the Nation's coal-burning utilities facing the possibility of tighter controls on mercury pollutants, the U.S. Department of Energy is funding projects that could offer power plant operators better ways to reduce these emissions at much lower costs. Mercury is known to have toxic effects on the nervous system of humans and wildlife. Although it exists only in trace amounts in coal, mercury is released when coal burns and can accumulate on land and in water. In water, bacteria transform the metal into methylmercury, the most hazardous form of the metal. Methylmercury can collect in fish and marine mammals in concentrations hundreds of thousands times higher than the levels in surrounding waters. One of the goals of DOE is to develop technologies by 2005 that will be capable of cutting mercury emissions 50 to 70 percent at well under one-half of today's costs. ADA Environmental Solutions (ADA-ES) is managing a project to test mercury control technologies at full scale at four different power plants from 2000-2003. The ADA-ES project is focused on those power plants that are not equipped with wet flue gas desulfurization systems. ADA-ES has developed a portable system that will be tested at four different utility power plants. Each of the plants is equipped with either electrostatic precipitators or fabric filters to remove solid particles from the plant's flue gas. ADA-ES's technology will inject a dry sorbent, such as activated carbon, which removes the mercury and makes it more susceptible to capture by the particulate control devices. A fine water mist may be sprayed into the flue gas to cool its temperature to the range where the dry sorbent is most effective. PG&E National Energy Group is providing two test sites that fire bituminous coals and both are equipped with electrostatic precipitators and carbon/ash separation systems. Wisconsin Electric Power Company is providing a third test site that burns Powder River Basin (PRB) coal and

  1. FIELD TEST PROGRAM TO DEVELOP COMPREHENSIVE DESIGN, OPERATING AND COST DATA FOR MERCURY CONTROL SYSTEMS ON NON-SCRUBBED COAL-FIRED BOILERS

    Energy Technology Data Exchange (ETDEWEB)

    Richard Schlager; Tom Millar

    2003-01-27

    With the Nation's coal-burning utilities facing the possibility of tighter controls on mercury pollutants, the U.S. Department of Energy is funding projects that could offer power plant operators better ways to reduce these emissions at much lower costs. Mercury is known to have toxic effects on the nervous system of humans and wildlife. Although it exists only in trace amounts in coal, mercury is released when coal burns and can accumulate on land and in water. In water, bacteria transform the metal into methylmercury, the most hazardous form of the metal. Methylmercury can collect in fish and marine mammals in concentrations hundreds of thousands times higher than the levels in surrounding waters. One of the goals of DOE is to develop technologies by 2005 that will be capable of cutting mercury emissions 50 to 70 percent at well under one-half of today's costs. ADA Environmental Solutions (ADA-ES) is managing a project to test mercury control technologies at full scale at four different power plants from 2000-2003. The ADA-ES project is focused on those power plants that are not equipped with wet flue gas desulfurization systems. ADA-ES has developed a portable system that will be tested at four different utility power plants. Each of the plants is equipped with either electrostatic precipitators or fabric filters to remove solid particles from the plant's flue gas. ADA-ES's technology will inject a dry sorbent, such as activated carbon, which removes the mercury and makes it more susceptible to capture by the particulate control devices. A fine water mist may be sprayed into the flue gas to cool its temperature to the range where the dry sorbent is most effective. PG&E National Energy Group is providing two test sites that fire bituminous coals and both are equipped with electrostatic precipitators and carbon/ash separation systems. Wisconsin Electric Power Company is providing a third test site that burns Powder River Basin (PRB) coal and

  2. FIELD TEST PROGRAM TO DEVELOP COMPREHENSIVE DESIGN, OPERATING AND COST DATA FOR MERCURY CONTROL SYSTEMS ON NON-SCRUBBED COAL-FIRED BOILERS

    Energy Technology Data Exchange (ETDEWEB)

    Richard Schlager

    2002-08-01

    With the Nation's coal-burning utilities facing the possibility of tighter controls on mercury pollutants, the U.S. Department of Energy is funding projects that could offer power plant operators better ways to reduce these emissions at much lower costs. Mercury is known to have toxic effects on the nervous system of humans and wildlife. Although it exists only in trace amounts in coal, mercury is released when coal burns and can accumulate on land and in water. In water, bacteria transform the metal into methylmercury, the most hazardous form of the metal. Methylmercury can collect in fish and marine mammals in concentrations hundreds of thousands times higher than the levels in surrounding waters. One of the goals of DOE is to develop technologies by 2005 that will be capable of cutting mercury emissions 50 to 70 percent at well under one-half of today's costs. ADA Environmental Solutions (ADA-ES) is managing a project to test mercury control technologies at full scale at four different power plants from 2000-2003. The ADA-ES project is focused on those power plants that are not equipped with wet flue gas desulfurization systems. ADA-ES will develop a portable system that will be moved to four different utility power plants for field testing. Each of the plants is equipped with either electrostatic precipitators or fabric filters to remove solid particles from the plant's flue gas. ADA-ES's technology will inject a dry sorbent, such as fly ash or activated carbon, that removes the mercury and makes it more susceptible to capture by the particulate control devices. A fine water mist may be sprayed into the flue gas to cool its temperature to the range where the dry sorbent is most effective. PG&E National Energy Group is providing two test sites that fire bituminous coals and both are equipped with electrostatic precipitators and carbon/ash separation systems. Wisconsin Electric Power Company is providing a third test site that burns Powder

  3. Boiler for generating high quality vapor

    Science.gov (United States)

    Gray, V. H.; Marto, P. J.; Joslyn, A. W.

    1972-01-01

    Boiler supplies vapor for use in turbines by imparting a high angular velocity to the liquid annulus in heated rotating drum. Drum boiler provides a sharp interface between boiling liquid and vapor, thereby, inhibiting the formation of unwanted liquid droplets.

  4. New controls spark boiler efficiency

    Energy Technology Data Exchange (ETDEWEB)

    Engels, T. (Monsanto, University Park, IL (United States))

    1993-09-01

    Monsanto's NutraSweet plant in University Park, IL, produces aspartame, the patented NutraSweet artificial sweetener product. Until recently, boiler control was managed by a '60s-era Fireye jackshaft system in which air and natural gas were mechanically linked with an offset to compensate for oxygen trim. The interlocking devices on the Fireye system were becoming obsolete, and the boiler needed a new front end retrofitted for low emissions. In order to improve boiler control efficiency, we decided to modernize and automate the entire boiler control system. We replaced the original jackshaft system, and installed a Gordon-Piet burner system, including gas valves, air dampers, blowers, and burner. The upgrade challenges included developing a control strategy and selecting and implementing a process control system. Since our plant has standardized on the PROVOX process management information system from Fisher Controls (now Fisher-Rosemount Systems) to support most of our process, it was a natural and logical choice for boiler controls as well. 2 figs.

  5. Combustion of bark and wood waste in the fluidized bed boiler

    Science.gov (United States)

    Pleshanov, K. A.; Ionkin, I. L.; Roslyakov, P. V.; Maslov, R. S.; Ragutkin, A. V.; Kondrat'eva, O. E.

    2016-11-01

    In the Energy Development Strategy of Russia for the Period until 2035, special attention is paid to increased use of local fuel kinds—one of which is biofuel, in particular, bark and wood waste (BWW)— whose application at thermal power plants in Russia has been not developed due to the lack of appropriate technologies mastered by domestic energy mechanical engineering. The article describes the experience of BWW combustion in fluidized bed boilers installed on the energy objects of northern European countries. Based on this, reference points were defined (it is the section of boiler air-gas path where initially the approximate temperatures are set), making it possible to carry out a thermal design of a boiler and ensure its operation reliability. Permissible gas temperature at the furnace outlet at BWW combustion amounted to 950-1000°C. Exit gas temperature, depending on the implementation of special measures on protection of air heater from corrosion, amounted to 140-190°C. Recommended hot air temperature is within the range of 200-250°C. Recommendations for determining the boiler furnace dimensions are presented. Based on the presented reference temperatures in the main reference points, the thermal design of hot water boiler of KV-F-116-150 type with 116 MW capacity was carried out. The analysis of the results and comparison of designed boiler characteristics with operating energy boilers, in which a fuel is burned in a fluidized bed, were carried out. It is shown that, with increasing the boiler capacity, the ratio of its heating power Q to the crosssectional area of furnace chamber F rises. For power-generating boiler of thermal capacity of 100 MW, the ratio is within 1.8-2.2MW/m2. The boiler efficiency exceeds 90% in the range of changes of exit gas temperature typical for such equipment.

  6. Multi-objective Optimization of Coal-fired Boiler Combustion Based on NSGA-II

    Directory of Open Access Journals (Sweden)

    Tingfang Yu

    2013-06-01

    Full Text Available NOx emission characteristics and overall heat loss model for a 300MW coal-fired boiler were established by Back Propagation (BP neural network, by which the the functional relationship between outputs (NOx emissions & overall heat loss of the boiler and inputs (operational parameters of the boiler of a coal-fired boiler can be predicted. A number of field test data from a full-scale operating 300MWe boiler were used to train and verify the BP model. The NOx emissions & heat loss predicted by the BP neural network model showed good agreement with the measured. Then, BP model and the non-dominated sorting genetic algorithm II (NSGA-II were combined to gain the optimal operating parameters which lead to lower NOx emissions and overall heat loss boiler. The optimization results showed that hybrid algorithm by combining BP neural network with NSGA-II can be a good tool to solve the problem of multi-objective optimization of a coal-fired combustion, which can reduce NOx emissions and overall heat loss effectively for the coal-fired boiler.

  7. Sparse Component Analysis Using Time-Frequency Representations for Operational Modal Analysis

    Directory of Open Access Journals (Sweden)

    Shaoqian Qin

    2015-03-01

    Full Text Available Sparse component analysis (SCA has been widely used for blind source separation(BSS for many years. Recently, SCA has been applied to operational modal analysis (OMA, which is also known as output-only modal identification. This paper considers the sparsity of sources’ time-frequency (TF representation and proposes a new TF-domain SCA under the OMA framework. First, the measurements from the sensors are transformed to the TF domain to get a sparse representation. Then, single-source-points (SSPs are detected to better reveal the hyperlines which correspond to the columns of the mixing matrix. The K-hyperline clustering algorithm is used to identify the direction vectors of the hyperlines and then the mixing matrix is calculated. Finally, basis pursuit de-noising technique is used to recover the modal responses, from which the modal parameters are computed. The proposed method is valid even if the number of active modes exceed the number of sensors. Numerical simulation and experimental verification demonstrate the good performance of the proposed method.

  8. Sparse Component Analysis Using Time-Frequency Representations for Operational Modal Analysis

    Science.gov (United States)

    Qin, Shaoqian; Guo, Jie; Zhu, Changan

    2015-01-01

    Sparse component analysis (SCA) has been widely used for blind source separation(BSS) for many years. Recently, SCA has been applied to operational modal analysis (OMA), which is also known as output-only modal identification. This paper considers the sparsity of sources' time-frequency (TF) representation and proposes a new TF-domain SCA under the OMA framework. First, the measurements from the sensors are transformed to the TF domain to get a sparse representation. Then, single-source-points (SSPs) are detected to better reveal the hyperlines which correspond to the columns of the mixing matrix. The K-hyperline clustering algorithm is used to identify the direction vectors of the hyperlines and then the mixing matrix is calculated. Finally, basis pursuit de-noising technique is used to recover the modal responses, from which the modal parameters are computed. The proposed method is valid even if the number of active modes exceed the number of sensors. Numerical simulation and experimental verification demonstrate the good performance of the proposed method. PMID:25789492

  9. 锅炉安装施工的质量控制%Quality Control for Boiler Installation and Construction

    Institute of Scientific and Technical Information of China (English)

    杨庆喜

    2015-01-01

    锅炉安装施工关系到锅炉的安全运行和功能发挥,对电力生产安全与运行安全有着直接的影响。因此,要重视锅炉安装施工的质量控制。要注重锅炉安装施工前、锅炉安装施工中、锅炉本体水压试验、锅炉安装施工后期的质量控制,保证锅炉安装施工的质量,提高锅炉安装施工的科学性和经济性,支持电力工程系统性建设。%The boiler ins tallation and construction related to the boiler safety operation and function, the power production safety and operation safety has a direct impact. Therefore, pay attention to the boiler installation construction quality control. To focus on boiler installation of pre construction, boiler installation construction, boiler body water pressure test, boiler during the later period of the construction quality control of the installation of the, boiler installation construction quality assurance, improve the boiler installation construction of science and economy, support system of electric power engineering construction.

  10. Alkali Metal Rankine Cycle Boiler Technology Challenges and Some Potential Solutions for Space Nuclear Power and Propulsion Applications

    Science.gov (United States)

    Stone, James R.

    1994-01-01

    Alkali metal boilers are of interest for application to future space Rankine cycle power conversion systems. Significant progress on such boilers was accomplished in the 1960's and early 1970's, but development was not continued to operational systems since NASA's plans for future space missions were drastically curtailed in the early 1970's. In particular, piloted Mars missions were indefinitely deferred. With the announcement of the Space Exploration Initiative (SEI) in July 1989 by President Bush, interest was rekindled in challenging space missions and, consequently in space nuclear power and propulsion. Nuclear electric propulsion (NEP) and nuclear thermal propulsion (NTP) were proposed for interplanetary space vehicles, particularly for Mars missions. The potassium Rankine power conversion cycle became of interest to provide electric power for NEP vehicles and for 'dual-mode' NTP vehicles, where the same reactor could be used directly for propulsion and (with an additional coolant loop) for power. Although the boiler is not a major contributor to system mass, it is of critical importance because of its interaction with the rest of the power conversion system; it can cause problems for other components such as excess liquid droplets entering the turbine, thereby reducing its life, or more critically, it can drive instabilities-some severe enough to cause system failure. Funding for the SEI and its associated technology program from 1990 to 1993 was not sufficient to support significant new work on Rankine cycle boilers for space applications. In Fiscal Year 1994, funding for these challenging missions and technologies has again been curtailed, and planning for the future is very uncertain. The purpose of this paper is to review the technologies developed in the 1960's and 1970's in the light of the recent SEI applications. In this way, future Rankine cycle boiler programs may be conducted most efficiently. This report is aimed at evaluating alkali metal boiler

  11. Stress and integrity analysis of steam superheater tubes of a high pressure boiler

    Directory of Open Access Journals (Sweden)

    Neves Daniel Leite Cypriano

    2004-01-01

    Full Text Available Sources that can lead to deterioration of steam superheater tubes of a high pressure boiler were studied by a stress analysis, focused on internal pressure and temperature experienced by the material at real operating conditions. Loss of flame control, internal deposits and unexpected peak charge are factors that generate loads above the design limit of tube materials, which can be subjected to strain, buckling, cracks and finally rupture in service. To evaluate integrity and dependability of these components, the microstructure of selected samples along the superheater was studied by optical microscopy. Associated with this analysis, dimensional inspection, nondestructive testing, hardness measurement and deposit examination were made to determine the resultant material condition after twenty three years of operation.

  12. Competition analysis on the operating system market using principal component analysis

    OpenAIRE

    Brătucu, G.; Boitor, A. B.

    2011-01-01

    Operating system market has evolved greatly. The largest software producer in the world, Microsoft, dominates the operating systems segment. With three operating systems: Windows XP, Windows Vista and Windows 7 the company held a market share of 87.54% in January 2011. Over time, open source operating systems have begun to penetrate the market very strongly affecting other manufacturers. Companies such as Apple Inc. and Google Inc. penetrated the operating system market. This paper aims to co...

  13. Data Collection for Current U.S. Wind Energy Projects: Component Costs, Financing, Operations, and Maintenance; January 2011 - September 2011

    Energy Technology Data Exchange (ETDEWEB)

    Martin-Tretton, M.; Reha, M.; Drunsic, M.; Keim, M.

    2012-01-01

    DNV Renewables (USA) Inc. (DNV) used an Operations and Maintenance (O&M) Cost Model to evaluate ten distinct cost scenarios encountered under variations in wind turbine component failure rates. The analysis considers: (1) a Reference Scenario using the default part failure rates within the O&M Cost Model, (2) High Failure Rate Scenarios that increase the failure rates of three major components (blades, gearboxes, and generators) individually, (3) 100% Replacement Scenarios that model full replacement of these components over a 20 year operating life, and (4) Serial Failure Scenarios that model full replacement of blades, gearboxes, and generators in years 4 to 6 of the wind project. DNV selected these scenarios to represent a broad range of possible operational experiences. Also in this report, DNV summarizes the predominant financing arrangements used to develop wind energy projects over the past several years and provides summary data on various financial metrics describing those arrangements.

  14. Composite tube cracking in kraft recovery boilers: A state-of-the-art review

    Energy Technology Data Exchange (ETDEWEB)

    Singbeil, D.L.; Prescott, R. [Pulp and Paper Research Inst. of Canada, Vancouver, British Columbia (Canada); Keiser, J.R.; Swindeman, R.W. [Oak Ridge National Lab., TN (United States)

    1997-07-01

    Beginning in the mid-1960s, increasing energy costs in Finland and Sweden made energy recovery more critical to the cost-effective operation of a kraft pulp mill. Boiler designers responded to this need by raising the steam operating pressure, but almost immediately the wall tubes in these new boilers began to corrode rapidly. Test panels installed in the walls of the most severely corroding boiler identified austenitic stainless steel as sufficiently resistant to the new corrosive conditions, and discussions with Sandvik AB, a Swedish tube manufacturer, led to the suggestion that coextruded tubes be used for water wall service in kraft recovery boilers. Replacement of carbon steel by coextruded tubes has solved most of the corrosion problems experienced by carbon steel wall tubes, however, these tubes have not been problem-free. Beginning in early 1995, a multidisciplinary research program funded by the US Department of Energy was established to investigate the cause of cracking in coextruded tubes and to develop improved materials for use in water walls and floors of kraft recovery boilers. One portion of that program, a state-of-the-art review of public- and private-domain documents related to coextruded tube cracking in kraft recovery boilers is reported here. Sources of information that were consulted for this review include the following: tube manufacturers, boiler manufacturers, public-domain literature, companies operating kraft recovery boilers, consultants and failure analysis laboratories, and failure analyses conducted specifically for this project. Much of the information contained in this report involves cracking problems experienced in recovery boiler floors and those aspects of spout and air-port-opening cracking not readily attributable to thermal fatigue. 61 refs.

  15. Conversion of KVGM-100-150 boilers to cyclone-swirl burning of gas

    Science.gov (United States)

    Shtym, K. A.; Solov'eva, T. A.

    2015-03-01

    Heating sources of Vladivostok with boilers reconstructed in 2011 to gas burning is presented. The historical reference of the experience of boiler conversion to cyclone-swirl technology of burning of fuel oil and gas is given. Stages of the primary furnace and boiler upgrading are shown. Taking BKZ 75-16 and BKZ-120-100 boilers as examples, the principal differences of the swirl type of fuel burning from the burner type are demonstrated. Data of the KVGM-100-150 MTs boiler with cyclone-swirl burning of gas and fuel oil is represented. The mathematical model developed for the primary furnace with the 65 MW capacity gives detailed explanations to the features of mixing in the combustion chamber of the primary furnace, which substantiate conditions and places of the fuel injection. The practical result is supported by test data obtained on the operating equipment. To enhance the effectiveness of fuel consumption on six converted KVGM-100-150 MTs boilers, the convective section was restructured and the water circulation circuit was optimized. Comparative analysis of estimated and operating characteristics showed the efficiency increment. The application of cyclone-swirl technology made it possible to increase the effectiveness of the KVGM-100-150 boiler and improve its environmental indicators.

  16. Research, Development and Demonstration of Bio-Mass Boiler for Food Industry

    Energy Technology Data Exchange (ETDEWEB)

    Fisher, Steve [Burns & McDonnell, Inc., Kansas City, MO (United States); Knapp, David [Burns & McDonnell, Inc., Kansas City, MO (United States)

    2012-07-01

    Frito-Lay is working to reduce carbon emissions from their manufacturing plants. As part of this effort, they invested in a biomass-fired boiler at the Topeka, Kansas, plant. Frito-Lay partnered with Burns & McDonnell Engineering, Inc. and CPL Systems, Inc., to design and construct a steam producing boiler using carbon neutral fuels such as wood wastes (e.g. tree bark), shipping pallets, and used rubber vehicle tires. The U.S. Department of Energy (DOE) joined with Frito-Lay, Burns & McDonnell, and CPL to analyze the reductions in carbon dioxide (CO2) emissions that result from use of biomass-fired boilers in the food manufacturing environment. DOE support provided for the data collection and analysis, and reporting necessary to evaluate boiler efficiencies and reductions in CO2 emissions. The Frito-Lay biomass-fired boiler has resulted in significant reductions in CO2 emissions from the Topeka production facility. The use of natural gas has been reduced by 400 to 420 million standard cubic feet per year with corresponding reductions of 24,000 to 25,000 tons of CO2. The boiler does require auxiliary functions, however, that are unnecessary for a gas-fired boiler. These include heavy motors and fans for moving fuel and firing the boiler, trucks and equipment for delivering the fuel and moving at the boiler plant, and chippers for preparing the fuel prior to delivery. Each of these operations requires the combustion of fossil fuels or electricity and has associated CO2 emissions. Even after accounting for each of these auxiliary processes, however, the biomass-fired boiler results in net emission reductions of 22,500 to 23,500 tons of CO2 per year.

  17. Failure Analysis of 600 MW Supercritical Boiler Water Wall

    OpenAIRE

    Fu Huilin; Cai Zhengchun; Yan Xiaozhong; He Jinqiao; Zhou Yucai

    2013-01-01

    Boiler tube often causes abnormal boiler outage, bringing greater economic losses. This thesis mainly comes from the dynamics of boiler water, boiler furnace accident location of wall temperature distribution to explore the cause of the accident boiler. Calculation results show that the deformation will seriously reduce the boiler allowable maximum temperature difference between the screens. And the boiler is not over-temperature, low temperature difference between the screens, which have bur...

  18. Active brickworks - phase I[For application in biofuel boilers]; Aktiva murverk - etapp I

    Energy Technology Data Exchange (ETDEWEB)

    Wrangensten, Lars; Schuster, Robert; Ingman, Rolf; Sendelius, Mikael; Ehleskog, Rickard [AaF-Energikonsult AB, Stockholm (Sweden)

    2003-10-01

    This report is the first step of the R and D project 'Active brickworks' within the program 'Possibilities to improve the operation conditions in industrial bark boilers by optimised combustion control'. Good high temperature resistance is one of the major characteristics of ceramics. They are based on quartz and aluminium oxide, an attachment component (acid or cement) and also different types of additives which, together with the heating treatment, gives the ceramic materials their features. The brickwork in a boiler has several assignments. First of all resistance to corrosion, erosion and protection against fouling of the water tube walls, but also to significant affect the combustion process by energy saving features and heating radiation. This project has been focused on the last named features, namely to be able to make a more active choice of brickwork in order to utilise the ceramic features and hereby making it possible to lower the combustion process emissions. The material samples received from the manufactures have been tested in a small-scale laboratory rig. Features investigated are emissivity/reflection, heat conductivity and heat capacity. Mathematic simulations have also been performed with a representative type boiler model in order to make conclusions concerning how the results can be transformed to and applied in a real full-scale boiler. The most important designing case for ceramics in bark boilers is when boiler load rapidly increases or during a fast fuel moisture change from dry to wet fuel. It has been concluded in the study that that the ceramic walls in a boiler should be divided into different layers. The outer layer in the ceiling and sidewalls of the drying zone must consist of highly insulating material in order to get a high temperature of heating surfaces close to the furnace. To store heat during load transients the heating surfaces must have high emissivity factor and good heating capacity. From this point of

  19. Fuel moisture content analysis as a basis for process monitoring of a BioGrate boiler

    OpenAIRE

    Boriouchkine, Alexander; Zakharov, Alexey; Jämsä-Jounela, Sirkka-Liisa

    2010-01-01

    This paper considers the utilization of first principle models of a BioGrate boiler in a disturbance analysis study. The study focuses on the effect of fuel moisture content on the fuel combustion, since it is the most significant disturbance source in the boiler operation. The dynamic model of a BioGrate boiler, upon which the study is based, is heterogeneous, including solid and gas phases. Furthermore, the model considers chemical reactions in both gas and solid phases. In addition, fuel m...

  20. Modeling and optimization of processes for clean and efficient pulverized coal combustion in utility boilers

    Directory of Open Access Journals (Sweden)

    Belošević Srđan V.

    2016-01-01

    Full Text Available Pulverized coal-fired power plants should provide higher efficiency of energy conversion, flexibility in terms of boiler loads and fuel characteristics and emission reduction of pollutants like nitrogen oxides. Modification of combustion process is a cost-effective technology for NOx control. For optimization of complex processes, such as turbulent reactive flow in coal-fired furnaces, mathematical modeling is regularly used. The NOx emission reduction by combustion modifications in the 350 MWe Kostolac B boiler furnace, tangentially fired by pulverized Serbian lignite, is investigated in the paper. Numerical experiments were done by an in-house developed three-dimensional differential comprehensive combustion code, with fuel- and thermal-NO formation/destruction reactions model. The code was developed to be easily used by engineering staff for process analysis in boiler units. A broad range of operating conditions was examined, such as fuel and preheated air distribution over the burners and tiers, operation mode of the burners, grinding fineness and quality of coal, boiler loads, cold air ingress, recirculation of flue gases, water-walls ash deposition and combined effect of different parameters. The predictions show that the NOx emission reduction of up to 30% can be achieved by a proper combustion organization in the case-study furnace, with the flame position control. Impact of combustion modifications on the boiler operation was evaluated by the boiler thermal calculations suggesting that the facility was to be controlled within narrow limits of operation parameters. Such a complex approach to pollutants control enables evaluating alternative solutions to achieve efficient and low emission operation of utility boiler units. [Projekat Ministarstva nauke Republike Srbije, br. TR-33018: Increase in energy and ecology efficiency of processes in pulverized coal-fired furnace and optimization of utility steam boiler air preheater by using in

  1. Low temperature corrosion in bark fuelled, small boilers; Laagtemperaturkorrosion i barkeldade, mindre pannor

    Energy Technology Data Exchange (ETDEWEB)

    Lindau, Leif; Goldschmidt, Barbara [Sycon Energikonsult AB, Malmoe (Sweden)

    2002-04-01

    A number of small (3-12 MW), new biofuel boiler plants in South Sweden, and (at least) in Austria, have suffered a high (wastage of mm/yrs.) corrosion rate on the low temperature boiler side. This problem has been investigated with respect to its occurrence and its character by contacts with operators, by plant inspections, and by analysis of cold side deposits. The plants affected have low feed water temperatures (< 100 deg C ). The plants fire most types of Swedish biofuel: chips, bark, hog fuel, and 'GROT'(=twigs and tops). The results found give basis for a hypothesis that the corrosion results from the presence of an aqueous phase in the deposits, this phase being stabilized by dissolved salts having high solubility. It then follows that for each salt, there is a critical relative humidity (calculated from the flue gas water partial pressure and the cooling surface temperature as is common practice among boiler engineers) for both the presence of the aqueous phase and the corrosion. Some critical single salts, ZnC12 and CaC12 have been identified, and they give critical 'relative humidities' of 5% and 18% respectively. These figures are a lower bound. The corresponding figure, derived from the practical experience and the reported plant operational data, is between 20 and 30%. Corrosion tests have been carried out by exposing an air-cooled probe in the fluegases at a 12 MW boiler at Saevelundsverket in Alingsaas, and the material wastage at different temperatures has been measured with a profilometer. The high corrosion rates were reproduced in the tests for high relative humidities. The corrosion rate was small and not measurable (<0.1 mm/yr) for relative humidity < 22%. The work shows by means of indirect evidence that the corrosion critical components are ZnCl{sub 2} and possibly CaCl{sub 2} as well. The practical engineering design criterion derived from the work is that the relative humidity (calculated from the flue gas water partial

  2. Reduction efficiency prediction of CENIBRA's recovery boiler by direct minimization of gibbs free energy

    Directory of Open Access Journals (Sweden)

    W. L. Silva

    2008-09-01

    Full Text Available The reduction efficiency is an important variable during the black liquor burning process in the Kraft recovery boiler. This variable value is obtained by slow experimental routines and the delay of this measure disturbs the pulp and paper industry customary control. This paper describes an optimization approach for the reduction efficiency determination in the furnace bottom of the recovery boiler based on the minimization of the Gibbs free energy. The industrial data used in this study were directly obtained from CENIBRA's data acquisition system. The resulting approach is able to predict the steady state behavior of the chemical composition of the furnace recovery boiler, - especially the reduction efficiency when different operational conditions are used. This result confirms the potential of this approach in the analysis of the daily operation of the recovery boiler.

  3. Determining the Requisite Components of Visual Threat Detection to Improve Operational Performance

    Science.gov (United States)

    2014-04-01

    Officer NVG Night Vision Goggles OE Operational Environment OEF Operation Enduring Freedom OIF Operation Iraqi Freedom OIL...to see things even though we have [night vision goggles] NVGs ; we still have less chance of seeing what’s going on around us than during the day...the telephone pole. Couple of days later, another unit sees the same thing. Same place, same type of marker. So we flew around it, maybe helicopter

  4. 46 CFR 52.25-20 - Exhaust gas boilers.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 2 2010-10-01 2010-10-01 false Exhaust gas boilers. 52.25-20 Section 52.25-20 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) MARINE ENGINEERING POWER BOILERS Other Boiler Types § 52.25-20 Exhaust gas boilers. Exhaust gas boilers with a maximum allowable working...

  5. The Handling System of Product and Existence of Waste Components in Fishing Operation of Tuna in Bitung, North Sulawesi

    Directory of Open Access Journals (Sweden)

    Mustaruddin Mustaruddin

    2016-04-01

    Full Text Available Handling in fishing vessel is urgent to maintaining the quality of tuna products, while the existenceof waste components can bother the performance of fishing operations. The aims of this research are toevaluate the handling system of tuna products in fishing vessel and to analyze the influences of fishingoperation to the existence of waste components. This research methods are no control chart and regressionmodel approach. Research result shows that the handling system in the fishing operation of tuna in Bitungis not optimum. But the quality of tuna products which landed is still in controlled as shown by amountof rejecting products in UCL-LCL range (0 – 3,63 reject products/processing. The influence of amount oftuna caught per setting (X to existence of bait waste (Y formulated with model Y = - 1,176X+37.794, theinfluence of amount of tuna products (X to the existence of ices remained Y formulated with model Y =- 0,002X + 62,226, and also the influences of fishing operation which deputized by the amount of ABK (X1and number of operating days (X2 to the existence of freshwater remained (Y formulated with model Y= 50,000X1-23,704X2+288,889. The significant impacts are only the influence of amount of tuna productsin existence of ices remained (sigh = 0,036 and number of operating days of the existence of freshwaterremained (sigh = 0,037.Keywords: Bitung, waste components, handling system, tuna

  6. NASA JPL Distributed Systems Technology (DST) Object-Oriented Component Approach for Software Inter-Operability and Reuse

    Science.gov (United States)

    Hall, Laverne; Hung, Chaw-Kwei; Lin, Imin

    2000-01-01

    The purpose of this paper is to provide a description of NASA JPL Distributed Systems Technology (DST) Section's object-oriented component approach to open inter-operable systems software development and software reuse. It will address what is meant by the terminology object component software, give an overview of the component-based development approach and how it relates to infrastructure support of software architectures and promotes reuse, enumerate on the benefits of this approach, and give examples of application prototypes demonstrating its usage and advantages. Utilization of the object-oriented component technology approach for system development and software reuse will apply to several areas within JPL, and possibly across other NASA Centers.

  7. Core operational Sentinel-3 marine data product services as part of the Copernicus Space Component

    Science.gov (United States)

    Bonekamp, Hans; Montagner, Francois; Santacesaria, Vincenzo; Nogueira Loddo, Carolina; Wannop, Sally; Tomazic, Igor; O'Carroll, Anne; Kwiatkowska, Ewa; Scharroo, Remko; Wilson, Hilary

    2016-06-01

    This paper describes the marine data available from the Marine Centre, part of the Sentinel-3 Payload Data Ground Segment, located at the European Organisation for the Exploitation of Meteorological Satellites (EUMETSAT). The Marine Centre together with the existing EUMETSAT facilities provides a centralised operational service for operational oceanography. These descriptions of the marine data are produced with a focus on a user service perspective. They include the scientific and operational feedback mechanisms on the performance of the services as well as practical information and user support mechanisms.

  8. BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS

    Energy Technology Data Exchange (ETDEWEB)

    R. Viswanathan; K. Coleman

    2002-10-15

    The principal objective of this project is to develop materials technology for use in ultrasupercritical (USC) plant boilers capable of operating with 760 C (1400 F), 35 MPa (5000 psi) steam. In the 21st century, the world faces the critical challenge of providing abundant, cheap electricity to meet the needs of a growing global population while at the same time preserving environmental values. Most studies of this issue conclude that a robust portfolio of generation technologies and fuels should be developed to assure that the United States will have adequate electricity supplies in a variety of possible future scenarios. The use of coal for electricity generation poses a unique set of challenges. On the one hand, coal is plentiful and available at low cost in much of the world, notably in the U.S., China, and India. Countries with large coal reserves will want to develop them to foster economic growth and energy security. On the other hand, traditional methods of coal combustion emit pollutants and CO{sub 2} at high levels relative to other generation options. Maintaining coal as a generation option in the 21st century will require methods for addressing these environmental issues. This project has established a government/industry consortium to undertake a five-year effort to evaluate and develop of advanced materials that allow the use of advanced steam cycles in coal-based power plants. These advanced cycles, with steam temperatures up to 760 C, will increase the efficiency of coal-fired boilers from an average of 35% efficiency (current domestic fleet) to 47% (HHV). This efficiency increase will enable coal-fired power plants to generate electricity at competitive rates (irrespective of fuel costs) while reducing CO{sub 2} and other fuel-related emissions by as much as 29%. Success in achieving these objectives will support a number of broader goals. First, from a national prospective, the program will identify advanced materials that will make it possible to

  9. BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS

    Energy Technology Data Exchange (ETDEWEB)

    R. Viswanathan; K. Coleman

    2003-01-20

    The principal objective of this project is to develop materials technology for use in ultrasupercritical (USC) plant boilers capable of operating with 760 C (1400 F), 35 MPa (5000 psi) steam. In the 21st century, the world faces the critical challenge of providing abundant, cheap electricity to meet the needs of a growing global population while at the same time preserving environmental values. Most studies of this issue conclude that a robust portfolio of generation technologies and fuels should be developed to assure that the United States will have adequate electricity supplies in a variety of possible future scenarios. The use of coal for electricity generation poses a unique set of challenges. On the one hand, coal is plentiful and available at low cost in much of the world, notably in the U.S., China, and India. Countries with large coal reserves will want to develop them to foster economic growth and energy security. On the other hand, traditional methods of coal combustion emit pollutants and CO{sub 2} at high levels relative to other generation options. Maintaining coal as a generation option in the 21st century will require methods for addressing these environmental issues. This project has established a government/industry consortium to undertake a five-year effort to evaluate and develop of advanced materials that allow the use of advanced steam cycles in coal-based power plants. These advanced cycles, with steam temperatures up to 760 C, will increase the efficiency of coal-fired boilers from an average of 35% efficiency (current domestic fleet) to 47% (HHV). This efficiency increase will enable coal-fired power plants to generate electricity at competitive rates (irrespective of fuel costs) while reducing CO{sub 2} and other fuel-related emissions by as much as 29%. Success in achieving these objectives will support a number of broader goals. First, from a national prospective, the program will identify advanced materials that will make it possible to

  10. BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS

    Energy Technology Data Exchange (ETDEWEB)

    R. Viswanathan

    2002-04-15

    The principal objective of this project is to develop materials technology for use in ultrasupercritical (USC) plant boilers capable of operating with 760 C (1400 F), and up to 5500 psi with emphasis upon 35 MPa (5000 psi) steam. In the 21st century, the world faces the critical challenge of providing abundant, cheap electricity to meet the needs of a growing global population while at the same time preserving environmental values. Most studies of this issue conclude that a robust portfolio of generation technologies and fuels should be developed to assure that the United States will have adequate electricity supplies in a variety of possible future scenarios. The use of coal for electricity generation poses a unique set of challenges. On the one hand, coal is plentiful and available at low cost in much of the world, notably in the U.S., China, and India. Countries with large coal reserves will want to develop them to foster economic growth and energy security. On the other hand, traditional methods of coal combustion emit pollutants and CO{sub 2} at high levels relative to other generation options. Maintaining coal as a generation option in the 21st century will require methods for addressing these environmental issues. This project has established a government/industry consortium to undertake a five-year effort to evaluate and develop advanced materials that allow the use of advanced steam cycles in coal-based power plants. These advanced cycles, with steam temperatures up to 760 C, will increase the efficiency of coal-fired boilers from an average of 35% efficiency (current domestic fleet) to 47% (HHV). This efficiency increase will enable coal-fired power plants to generate electricity at competitive rates (irrespective of fuel costs) while reducing CO{sub 2} and other fuel-related emissions by as much as 29%. Success in achieving these objectives will support a number of broader goals. First, from a national prospective, the program will identify advanced

  11. Application of energy and exergy analysis to increase efficiency of a hot water gas fired boiler

    Directory of Open Access Journals (Sweden)

    Todorović Milena N.

    2014-01-01

    Full Text Available In engineering practice exergy can be used for technical and economic optimization of energy conversion processes. The problem of increasing energy consumption suggests that heating plants, i.e. hot water boilers, as energy suppliers for household heating should be subjected to exergy and energy analysis. Heating plants are typically designed to meet energy demands, without the distinguished difference between quality and quantity of the produced heat. In this paper, the energy and exergy analysis of a gas fired hot water boiler is conducted. Energy analysis gives only quantitative results, while exergy analysis provides an insight into the actually available useful energy with respect to the system environment. In this paper, a hot water boiler was decomposed into control volumes with respect to its functional components. Energy and exergy of the created physical model of the hot water boiler is performed and destruction of exergy and energy loss in each of the components is calculated. The paper describes the current state of energy and exergy efficiency of the hot water boiler. The obtained results are analyzed and used to investigate possibilities for improvement of availability and reliability of the boiler. A comparison between the actual and the proposed more reliable solution is made.

  12. Failure analyses and weld repair of boiler feed water pumps

    Energy Technology Data Exchange (ETDEWEB)

    Vulpen, R. van [KemaPower Generation, Arnhem (Netherlands)

    1998-12-31

    During a regular inspection of the Boiler Auxiliaries at one of the Dutch Electricity Production Companies serious cracks were found in the cover and casings of the feed water circulation pumps in two units after 108.000 and 122.000 hours of boiler operation. Kema Laboratories carried out Failure analyses on boat samples at the cracked areas. Corrosion fatigue cracking was found on the inner side of the GS-24CrNiMo325 casing. Shop Weld repairs were carried out using a newly developed mechanized Plasma Welding Technique. The repaired feed water circulation pumps showed no problems alter several years of operation. The costs of repair were substantially lower than the costs of replacement. (orig.) 3 refs.

  13. INCREASING OF PRECISE ESTIMATION OF OPTIMAL CRITERIA BOILER FUNCTIONING

    Directory of Open Access Journals (Sweden)

    Y. M. Skakovsk

    2016-08-01

    Full Text Available Results of laboratory and industrial research allowed offering a way to improve the accuracy of estimation the optimal criterion of boilers' operation depending on fuel quality. Criterion is calculated continuously during boiler operation as heat ratio transmitted in production with superheated steam to the thermal energy obtained by combustion in boiler’s furnace fuel (natural gas .The non-linearity dependence of steam enthalpy from its temperature and pressure are considered when calculating, as well as changes in calorific value of natural gas, depending on variety in nitrogen content therein. The control algorithm and program for Ukrainian PLC MIC-52 are offered. The user selection program implements two searching modes for criterion maximum: automated and automatic. The results are going to be used for upgrading the existing control system on sugar factory.

  14. Inception report and gap analysis. Boiler inspection

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2004-06-01

    This inception and gap analysis report on boilers in Latvia, has been prepared in the framework of the 'Implementation of the EU directive on energy performance of buildings: development of the Latvian Scheme for energy auditing of building and inspection of boilers'. The report is the basis for the establishment of training of boiler inspectors; it develops a gap analysis for better understanding and estimating the number of installations in Latvia and develops suggestions for the institutional set up. In particular includes information on existing standard and regulation on boiler, suggestion for the content of the training material of experts for boiler inspections and a syllabus of the training course. A specific section is dedicated to the suggestion for certification system of trained boiler inspectors. (au)

  15. Feasibility study of the cut and weld operations by RH on the cooling pipes of ITER NB components

    Energy Technology Data Exchange (ETDEWEB)

    Pineiro, Oscar; Fernandez, Carlos [TECNATOM Avda. Montes de Oca 28700 S Sebastian de los Reyes, Madrid (Spain); Medrano, Mercedes [EURATOM-CIEMAT Association for Fusion. Avda. Complutense, 22. 28040 Madrid (Spain)], E-mail: mercedes.medrano@ciemat.es; Liniers, Macarena; Botija, Jose; Alonso, Javier; Sarasola, Xabier [EURATOM-CIEMAT Association for Fusion. Avda. Complutense, 22. 28040 Madrid (Spain); Damiani, Carlo [EFDA-Josep Pla 2, Torres Diagonal Litoral B3, 08019 Barcelona (Spain)

    2009-06-15

    The maintenance operations of ITER NB components inside the vessel - Beam Line Components (BLC's) involve the removal of the faulty component, its transport to the hot cell as well as the reverse operations of transport of the repaired/new component and its reinstallation inside the vessel. Prior to the removal of the BLC's the cooling pipes must be detached from the component following a procedure that applies to the cutting of the pipes and subsequent welding when the component is re-installed. The purpose of this study, conducted in the framework of EFDA, is to demonstrate the feasibility of the cut and weld operations on the water pipes of the BLC's using fully remote handling techniques. Viable technologies for the cut and weld operations have been identified within the study; in particular the following aspects will be presented in the paper: - Different strategies can be pursued in the detachment of the components depending on the number of cut and weld operations to be performed on the pipes. The selected strategy will impact on the procedure to be followed likewise on important aspects as the requirements of the flexible joints assembled on the pipes. - The existing cutting techniques have been examined in the light of the remotely performed pipe cutting at the NB cell. Modifications of commercial tools have been proposed in order to adapt them to the BLC's pipes requirements. The debris produced during the cutting process must be controlled and collected, therefore a cleaning system has been integrated in the adapted cutting tool referred above. - The existing welding techniques have been also examined and compared based on different criteria such as complexity, reliability, alignment tolerances, etc. TIG welding is the preferred technique as it stands out for its superior performance. The commercial tools identified need to be adapted to the NB environment. - The alignment of the pipes is a critical issue concerning the remote welding

  16. CFD Simulation On CFBC Boiler

    OpenAIRE

    Amol S. Kinkar; G. M. Dhote; R.R. Chokkar

    2015-01-01

    Abstract Heavy industrialization amp modernization of society demands in increasing of power cause to research amp develop new technology amp efficient utilization of existing power units. Variety of sources are available for power generation such as conventional sources like thermal hydro nuclear and renewable sources like wind tidal biomass geothermal amp solar. Out of these most common amp economical way for producing the power is by thermal power stations. Various industrial boilers plays...

  17. Energy storage-boiler tank

    Science.gov (United States)

    Chubb, T. A.; Nemecek, J. J.; Simmons, D. E.

    1980-01-01

    Activities performed in an effort to demonstrate heat of fusion energy storage in containerized salts are reported. The properties and cycle life characteristics of a eutectic salt having a boiling point of about 385 C (NaCl, KCl, Mg Cl2) were determined. M-terphenyl was chosen as the heat transfer fluid. Compatibility studies were conducted and mild steel containers were selected. The design and fabrication of a 2MWh storage boiler tank are discussed.

  18. 超超临界锅炉安装易发问题分析与对策%Problems in Ultra-supercritical Boiler Installation and Countermeasures

    Institute of Scientific and Technical Information of China (English)

    张耀庆

    2014-01-01

    This paper proposes effective countermeasures according to problems in ultra-supercritical boiler installation, aims at improving the quality of boiler installation, ensure the safe operation of the boiler.%本文针对超超临界锅炉安装过程中可能存在的问题,提出有效的解决对策,旨在提高锅炉安装质量,确保锅炉安全运行。

  19. A Pulverized Coal-Fired Boiler Optimized for Oxyfuel Combustion Technology

    Directory of Open Access Journals (Sweden)

    Tomáš Dlouhý

    2012-01-01

    Full Text Available This paper presents the results of a study on modifying a pulverized coal-fired steam boiler in a 250 MWe power plant for oxygen combustion conditions. The entry point of the study is a boiler that was designed for standard air combustion. It has been proven that simply substituting air by oxygen as an oxidizer is not sufficient for maintaining a satisfactory operating mode, not even with flue gas recycling. Boiler design optimization aggregating modifications to the boiler’s dimensions, heating surfaces and recycled flue gas flow rate, and specification of a flue gas recycling extraction point is therefore necessary in order to achieve suitable conditions for oxygen combustion. Attention is given to reducing boiler leakage, to which external pre-combustion coal drying makes a major contribution. The optimization is carried out with regard to an overall power plant conception for which a decrease in efficiency due to CO2 separation is formulated.

  20. Coal-fired boiler houses in Cracow present state and possibilities to improve their efficiency

    Energy Technology Data Exchange (ETDEWEB)

    Cyklis, P. [Institute of Industrial Equipment and Power Engineering, Cracow (Poland); Butcher, T.A. [Brookhaven National Lab., Upton, NY (United States)

    1995-12-31

    A significant amount of heat energy both for heating and process purposes is generated in Cracow, Poland in small-and medium size local boiler houses. The operating procedure of these boiler houses is most often economically and ecologically ineffective because of the bad condition of boilers and lack of funds to install automation, control and measurement equipment. Within the Polish-American Program of Elimination of Low Emission Sources financed by the US Department of Energy, the ENERGOEKSPERT Co., Ltd. investigated chosen boiler houses in Cracow, commissioned by the Cracow Development Office. The results of these investigations were subject of engineering analysis carried out at the Institute of Industrial Equipment and Power Engineering, Technical University, Cracow. The analysis proved that the low-cost improvement of economic efficiency and reduction of air pollutant emission is feasible for combustion of coal fuels.

  1. Design Optimization of Mechanical Components Using an Enhanced Teaching-Learning Based Optimization Algorithm with Differential Operator

    Directory of Open Access Journals (Sweden)

    B. Thamaraikannan

    2014-01-01

    Full Text Available This paper studies in detail the background and implementation of a teaching-learning based optimization (TLBO algorithm with differential operator for optimization task of a few mechanical components, which are essential for most of the mechanical engineering applications. Like most of the other heuristic techniques, TLBO is also a population-based method and uses a population of solutions to proceed to the global solution. A differential operator is incorporated into the TLBO for effective search of better solutions. To validate the effectiveness of the proposed method, three typical optimization problems are considered in this research: firstly, to optimize the weight in a belt-pulley drive, secondly, to optimize the volume in a closed coil helical spring, and finally to optimize the weight in a hollow shaft. have been demonstrated. Simulation result on the optimization (mechanical components problems reveals the ability of the proposed methodology to find better optimal solutions compared to other optimization algorithms.

  2. Status of combustion-modification technology for utility-boiler NO/sub x/ control

    Energy Technology Data Exchange (ETDEWEB)

    1978-12-01

    This report documents significant developments in the subject area of combustion modifications as applied to coal-fired utility boilers. The primary emphasis is on the status of NO/sub x/ control technology, but related topics, such as boiler corrosion and hazardous emissions during modified-combustion operation, are also discussed. This report is intended as a complement to the 1977 Assessment of NO/sub x/ Control Technology for Coal-Fired Utility Boilers (ANL/ECT-3, Appendix D). A synopsis of recent NO/sub x/ field-test programs undertaken by the U.S. Environmental Protection Agency (EPA) and the Electric Power Research Institute (EPRI) is presented along with a status report on the major boiler manufacturers' low-NO/sub x/ burner/boiler development efforts. Because of concerns that low-NO/sub x/ operating modes may increase boiler-tubewall corrosion and increase polycyclic-organic-matter (POM) and SO/sub 3/ emissions, discussions of recent test programs and analytical studies on these topics are also included.

  3. Fruit fly optimization algorithm based high efficiency and low NOx combustion modeling for a boiler

    Institute of Scientific and Technical Information of China (English)

    ZHANG Zhenxing∗; SUN Baomin; XIN Jing

    2014-01-01

    In order to control NOx emissions and enhance boiler efficiency in coal-fired boilers,the thermal operating data from an ultra-supercritical 1 000 MW unit boiler were analyzed.On the basis of the support vector regression machine (SVM),the fruit fly optimization algorithm (FOA)was applied to optimize the penalty parameter C,ker-nel parameter g and insensitive loss coefficient of the model.Then,the FOA-SVM model was established to predict the NOx emissions and boiler efficiency,and the performance of this model was compared with that of the GA-SVM model optimized by genetic algorithm (GA).The results show the FOA-SVM model has better prediction accuracy and generalization capability,of which the maximum average relative error of testing set lies in the NOx emissions model,which is only 3 .5 9%.The above models can predict the NOx emissions and boiler efficiency accurately,so they are very suitable for on-line modeling prediction,which provides a good model foundation for further optimiza-tion operation of large capacity boilers.

  4. Recovery Act: Oxy-Combustion Techology Development for Industrial-Scale Boiler Applications

    Energy Technology Data Exchange (ETDEWEB)

    Levasseur, Armand

    2014-04-30

    Alstom Power Inc. (Alstom), under U.S. DOE/NETL Cooperative Agreement No. DE-NT0005290, is conducting a development program to generate detailed technical information needed for application of oxy-combustion technology. The program is designed to provide the necessary information and understanding for the next step of large-scale commercial demonstration of oxy combustion in tangentially fired boilers and to accelerate the commercialization of this technology. The main project objectives include: • Design and develop an innovative oxyfuel system for existing tangentially-fired boiler units that minimizes overall capital investment and operating costs. • Evaluate performance of oxyfuel tangentially fired boiler systems in pilot scale tests at Alstom’s 15 MWth tangentially fired Boiler Simulation Facility (BSF). • Address technical gaps for the design of oxyfuel commercial utility boilers by focused testing and improvement of engineering and simulation tools. • Develop the design, performance and costs for a demonstration scale oxyfuel boiler and auxiliary systems. • Develop the design and costs for both industrial and utility commercial scale reference oxyfuel boilers and auxiliary systems that are optimized for overall plant performance and cost. • Define key design considerations and develop general guidelines for application of results to utility and different industrial applications. The project was initiated in October 2008 and the scope extended in 2010 under an ARRA award. The project completion date was April 30, 2014. Central to the project is 15 MWth testing in the BSF, which provided in-depth understanding of oxy-combustion under boiler conditions, detailed data for improvement of design tools, and key information for application to commercial scale oxy-fired boiler design. Eight comprehensive 15 MWth oxy-fired test campaigns were performed with different coals, providing detailed data on combustion, emissions, and thermal behavior over a

  5. Exploring Mathematical Reasoning of the Order of Operations: Rearranging the Procedural Component PEMDAS

    Science.gov (United States)

    Lee, Jae Ki; Licwinko, Susan; Taylor-Buckner, Nicole

    2013-01-01

    PEMDAS is a mnemonic device to memorize the order in which to calculate an expression that contains more than one operation. However, students frequently make calculation errors with expressions, which have either multiplication and division or addition and subtraction next to each other. This article explores the mathematical reasoning of the…

  6. Battle Environment Assessment for Commanders: A Concept of Support for Joint and Component Strategy and Operations.

    Science.gov (United States)

    1988-03-14

    focused application of decision aids. These decision aids must incorporate standardized processes, computer assisted artificial intelligence, linkage...Theater Planning. A Strategic-Operational Perspective,’ by COL MIke ,or i n Olesak, John, LTC Office of the Deputy Chief of Staff, Inteligence , U S

  7. COAL COMBUSTION EFFICIENCY IN CFB BOILER

    Institute of Scientific and Technical Information of China (English)

    Hairui Yang; Guangxi Yue

    2005-01-01

    The carbon content in the fly ash from most Chinese circulating fluidized bed (CFB) boilers is much higher than expected, thus directly influencing the combustion efficiency. In the present paper, carbon burnout was investigated both in field tests and laboratory experiments. The effect of coal property, operation condition, gas-solid mixing, char deactivation,residence time and cyclone performance are analyzed seriatim based on large amount of experimental results.A coal index is proposed to describe the coal rank, defined by the ratio of the volatile content to the coal heat value, is a useful parameter to analyze the char burnout. The carbon content in the fly ash depends on the coal rank strongly. CFB boilers burning anthracite, which has low coal index, usually have high carbon content in the fly ash. On the contrary, the CFB boilers burning brown coal, which has high coal index, normally have low carbon content.Poor gas-solid mixing in the furnace is another important reason of the higher carbon content in the fly ash. Increasing the velocity and rigidity of the secondary air could extend the penetration depth and induce more oxygen into the furnace center. Better gas solid mixing will decrease the lean oxygen core area and increase char combustion efficiency.The fine char particles could be divided into two groups according to their reactivity. One group is "fresh" char particles with high reactivity and certain amount of volatile content. The other group of char particles has experienced sufficient combustion time both in the furnace and in the cyclone, with nearly no volatile. These "old" chars in the fly ash will be deactivated during combustion of large coal particles and have very low carbon reactivity. The generated fine inert char particles by attrition of large coal particles could not easily burn out even with the fly ash recirculation. The fraction of large coal particles in coal feed should be reduced during fuel preparation process.The cyclone

  8. Results of scoping tests for open-cycle OTEC (ocean thermal energy conversion) components operating with seawater

    Energy Technology Data Exchange (ETDEWEB)

    Zangrando, F; Bharathan, D; Green, H J; Link, H F; Parsons, B K; Parsons, J M; Pesaran, A A [Solar Energy Research Inst., Golden, CO (USA); Panchal, C B [Argonne National Lab., IL (USA)

    1990-09-01

    This report presents comprehensive documentation of the experimental research conducted on open-cycle ocean thermal energy conversion (OC-OTEC) components operating with seawater as a working fluid. The results of this research are presented in the context of previous analysis and fresh-water testing; they provide a basis for understanding and predicting with confidence the performance of all components of an OC-OTEC system except the turbine. Seawater tests have confirmed the results that were obtained in fresh-water tests and predicted by the analytical models of the components. A sound technical basis has been established for the design of larger systems in which net power will be produced for the first time from OC-OTEC technology. Design and operation of a complete OC-OTEC system that produces power will provide sufficient confidence to warrant complete transfer of OC-OTEC technology to the private sector. Each components performance is described in a separate chapter written by the principal investigator responsible for technical aspects of the specific tests. Chapters have been indexed separately for inclusion on the data base.

  9. Public Health Emergency Operations Center - A critical component of mass gatherings management infrastructure.

    Science.gov (United States)

    Elachola, Habidah; Al-Tawfiq, Jaffar A; Turkestani, Abdulhafiz; Memish, Ziad A

    2016-08-31

    Mass gatherings (MG) are characterized by the influx of large numbers of people with the need to have infrastructural changes to support these gatherings. Thus, Public Health Emergency Operations Center (PHEOC) is critical management infrastructure for both the delivery of public health functions and for mounting adequate response during emergencies. The recognition of the importance of PHEOC at the leadership and political level is foundational for the success of any public health intervention during MG. The ability of the PHEOC to effectively function depends on appropriate design and infrastructure, staffing and command structure, and plans and procedures developed prior to the event. Multi-ministerial or jurisdictional coordination will be required and PHEOC should be positioned with such authorities. This paper outlines the essential concepts, elements, design, and operational aspects of PHEOC during MG.

  10. Growing Effective Strength without Growing End Strength: Operational Utilization of the Reserve Component during Training Periods

    Science.gov (United States)

    2015-04-13

    seamlessly, and postured to meet the full spectrum of operations.23 The final ISR-specific guidance is the Intelligence, Surveillance, and...downside to rotating units through a contingency in another AOR is that there will be a drop in support to the habitually connected command/AOR...strategic posture . Specifically in regards to the RCIE application, there is a threefold qualitative benefit to implementing the program: • Reduce AC

  11. Statistical Average of Spin Operators for Calculation of Three-Component Magnetization (Ⅱ): Solution of Equation

    Institute of Scientific and Technical Information of China (English)

    WANG Huai-Yu; LONG Yao; CHEN Nan-Xian

    2006-01-01

    In this paper, the solution of Chebyshev equation with its argument being greater than 1 is obtained. The initial value of the derivative of the solution is the expression of magnetization, which is valid for any spin quantum number S. The Chebyshev equation is transformed from an ordinary differential equation obtained when we dealt with Heisenberg model, in order to calculate all three components of magnetization, by many-body Green's function under random phase approximation. The Chebyshev functions with argument being greater than 1 are discussed. This paper shows that the Chebyshev polynomials with their argument being greater than 1 have their physical application.

  12. Aging assessment of reactor instrumentation and protection system components. Aging-related operating experiences

    Energy Technology Data Exchange (ETDEWEB)

    Gehl, A.C.; Hagen, E.W. [Oak Ridge National Lab., TN (United States)

    1992-07-01

    A study of the aging-related operating experiences throughout a five-year period (1984--1988) of six generic instrumentation modules (indicators, sensors, controllers, transmitters, annunciators, and recorders) was performed as a part of the Nuclear Plant Aging Research Program. The effects of aging from operational and environmental stressors were characterized from results depicted in Licensee Event Reports (LERs). The data are graphically displayed as frequency of events per plant year for operating plant ages from 1 to 28 years to determine aging-related failure trend patterns. Three main conclusions were drawn from this study: (1) Instrumentation and control (I&C) modules make a modest contribution to safety-significant events: 17% of LERs issued during 1984--1988 dealt with malfunctions of the six I&C modules studied, and 28% of the LERs dealing with these I&C module malfunctions were aging related (other studies show a range 25--50%); (2) Of the six modules studied, indicators, sensors, and controllers account for the bulk (83%) of aging-related failures; and (3) Infant mortality appears to be the dominant aging-related failure mode for most I&C module categories (with the exception of annunciators and recorders, which appear to fail randomly).

  13. KINERJA ECONOMIZER PADA BOILER

    Directory of Open Access Journals (Sweden)

    Muhammad Sjahid Akbar

    2009-01-01

    Full Text Available This paper employed the dual response approach for case of Multivariate Robust Parameter Design (MRPD which is developed by Del Castillo and Miro Quesada. MRPD method can be applied for any design of experiment. The optimization in this method uses minimizing variance function with restriction on mean function. In this paper, MRPD is applied to the case of optimization of heat transfer efectivity and operational cost at economizer. Those two responses are optimized by setting the level of control factors; diametre of tube hole, transversal spacing, and fin nearness. Temperature of feedwater is hold as a noise factor. Optimization is calculated by fmincon in MATLAB 7.0. The optimal condition for heat tranfer efectivity is 77.17% and operational cost is 30.58 kW. The optimal condition is attained at diametre of tube hole 1.5 inch, transversal spacing 3.5 inch, and fin density 3 fin/inch. Abstract in Bahasa Indonesia: Penelitian ini menggunakan metode pendekatan dual response terhadap kasus Multivariate Robust Parameter Design (MRPD yang dikembangkan oleh Del Castillo dan Miro Quesada. Metode MRPD tidak mensyaratkan jenis rancangan percobaan yang dapat digunakan dalam proses optimasi, yang dilakukan dengan meminimalkan fungsi varians terhadap kendala fungsi rerata. Pada penelitian ini, metode MRPD diterapkan untuk kasus pencarian nilai optimal respon yaitu efektifitas perpindahan panas dan biaya operasi pada economizer. Optimasi kedua respon dilakukan dengan cara mengoptimalkan level faktor kontrol diameter luar tubing, transversal spacing, dan kerapatan fin. Temperatur feedwater berlaku sebagai faktor noise. Optimasi dilakukan dengan bantuan fmincon pada MATLAB 7.0 yang menghasilkan kondisi optimum untuk efektifitas perpindahan panas sebesar 77,17% dan biaya operasi sebesar 30,58 kW. Kondisi tersebut dicapai pada saat level diameter luar tubing sebesar 1,5 inci, transversal spacing sebesar 3,5 inci, dan kerapatan fin sebesar 3 fin/inci. Kata kunci

  14. Safety conditions of steam boilers in companies associated with a professional risk administration company in Antioquia, 2009

    OpenAIRE

    Diego L. Sepúlveda M; Jairo Ramírez G

    2011-01-01

    Objective: to determine the safety conditions of steam boilers in companies associated with a professional risk administra-tion company in Antioquia, Colombia. To this end, their op-eration conditions shall be characterized, the associated risks identified, and their safety level assessed. Methodology:. a descriptive crosssectional study was carried out in twenty companies whose production processes involve boilers. A survey on the conditions for operation was applied on both the maintena...

  15. Design, manufacture and initial operation of the beryllium components of the JET ITER-like wall

    CERN Document Server

    Riccardo, V; Matthews, G F; Nunes, I; Thompson, V; Villedieu, E; Contributors, JET EFDA

    2013-01-01

    The aim of the JET ITER-like Wall Project was to provide JET with the plasma facing material combination now selected for the DT phase of ITER (bulk beryllium main chamber limiters and a full tungsten divertor) and, in conjunction with the upgraded neutral beam heating system, to achieve ITER relevant conditions. The design of the bulk Be plasma facing components had to be compatible with increased heating power and pulse length, as well as to reuse the existing tile supports originally designed to cope with disruption loads from carbon based tiles and be installed by remote handling. Risk reduction measures (prototypes, jigs, etc) were implemented to maximize efficiency during the shutdown. However, a large number of clashes with existing components not fully captured by the configuration model occurred. Restarting the plasma on the ITER-like Wall proved much easier than for the carbon wall and no deconditioning by disruptions was observed. Disruptions have been more threatening than expected due to the redu...

  16. The Handling System of Product and Existence of Waste Components in Fishing Operation of Tuna in Bitung, North Sulawesi

    Directory of Open Access Journals (Sweden)

    Mustaruddin

    2016-04-01

    Full Text Available Handling in fishing vessel is urgent to maintaining the quality of tuna products, while the existence of waste components can bother the performance of fishing operations. The aims of this research are to evaluate the handling system of tuna products in fishing vessel and to analyze the influences of fishing operation to the existence of waste components. This research methods are no control chart and regression model approach. Research result shows that the handling system in the fishing operation of tuna in Bitung is not optimum. But the quality of tuna products which landed is still in controlled as shown by amount of rejecting products in UCL-LCL range (0 – 3,63 reject products/processing. The influence of amount of tuna caught per setting (X to existence of bait waste (Y formulated with model Y = - 1,176X+37.794, the influence of amount of tuna products (X to the existence of ices remained Y formulated with model Y = - 0,002X + 62,226, and also the influences of fishing operation which deputized by the amount of ABK (X1 and number of operating days (X2 to the existence of freshwater remained (Y formulated with model Y = 50,000X1-23,704X2+288,889. The significant impacts are only the influence of amount of tuna products in existence of ices remained (sigh = 0,036 and number of operating days of the existence of freshwater remained (sigh = 0,037.

  17. Effect of Pellet Boiler Exhaust on Secondary Organic Aerosol Formation from α-Pinene.

    Science.gov (United States)

    Kari, Eetu; Hao, Liqing; Yli-Pirilä, Pasi; Leskinen, Ari; Kortelainen, Miika; Grigonyte, Julija; Worsnop, Douglas R; Jokiniemi, Jorma; Sippula, Olli; Faiola, Celia L; Virtanen, Annele

    2017-02-07

    Interactions between anthropogenic and biogenic emissions, and implications for aerosol production, have raised particular scientific interest. Despite active research in this area, real anthropogenic emission sources have not been exploited for anthropogenic-biogenic interaction studies until now. This work examines these interactions using α-pinene and pellet boiler emissions as a model test system. The impact of pellet boiler emissions on secondary organic aerosol (SOA) formation from α-pinene photo-oxidation was studied under atmospherically relevant conditions in an environmental chamber. The aim of this study was to identify which of the major pellet exhaust components (including high nitrogen oxide (NOx), primary particles, or a combination of the two) affected SOA formation from α-pinene. Results demonstrated that high NOx concentrations emitted by the pellet boiler reduced SOA yields from α-pinene, whereas the chemical properties of the primary particles emitted by the pellet boiler had no effect on observed SOA yields. The maximum SOA yield of α-pinene in the presence of pellet boiler exhaust (under high-NOx conditions) was 18.7% and in the absence of pellet boiler exhaust (under low-NOx conditions) was 34.1%. The reduced SOA yield under high-NOx conditions was caused by changes in gas-phase chemistry that led to the formation of organonitrate compounds.

  18. 600MW机组对冲燃烧锅炉低氮燃烧改造及运行调整%Low NOx burner retrofit and operation adjustment of 600 MW opposed wall firing boiler

    Institute of Scientific and Technical Information of China (English)

    应明良; 戴成峰; 胡伟锋; 徐良; 屠小宝

    2011-01-01

    For the high NO.duscharge density of 600 MW opposed wall firing boiler,the retrofitting of combustors with low NOx was carried on. By replacing low NOx burner,arranging OFA appropriately, and adopting staged-air furnace combustion technology, the NOx discharge density was decreased to 300 mg/m3.The unburned carbon mass fraction in fly ash was not changed greatly.By replacing parts of the low-temperatuer superheater with the economizer, the desuperheating water flow of superheater was reduced,the gas temperature in air preheater outlet was decreased and teh echaust gas temperature of boiler was decreased.All of these are good for improving the boiler efficiency.After the replacing of parts of the low-temperature superheater with the ecoomizer, the water temperature of economizer outlet wasd increated .But the under-saturationg temperaturae difference and the safety margin still exist.%为解决600MW火电机组对冲燃烧锅炉NO,排放质量浓度过高的问题,进行了低氮燃烧改造.通过低氮燃烧器更换,合理布置燃尽风喷嘴,采用全炉膛分级燃烧技术,使NOx排放质量浓度降低至300mg/m3左右,达到了降低NOx排放的效果,同时锅炉飞灰含碳质量分数没有明显的变化.通过部分低温过热器置换为省煤器.降低了过热器减温水流量,同时空气预热器进口烟气温度下降,锅炉排烟温度也会随之下降,有利于提高锅炉热效率.部分低温过热器置换后省煤器出口水温提高,但还有一定的欠饱和温差,距汽化仍有一定的安全裕度.

  19. Telescope Bibliographies: an Essential Component of Archival Data Management and Operations

    CERN Document Server

    Accomazzi, Alberto; Erdmann, Christopher; Rots, Arnold

    2012-01-01

    Assessing the impact of astronomical facilities rests upon an evaluation of the scientific discoveries which their data have enabled. Telescope bibliographies, which link data products with the literature, provide a way to use bibliometrics as an impact measure for the underlying data. In this paper we argue that the creation and maintenance of telescope bibliographies should be considered an integral part of an observatory's operations. We review the existing tools, services, and workflows which support these curation activities, giving an estimate of the effort and expertise required to maintain an archive-based telescope bibliography.

  20. Multi-level and Multi-component Bitmap Encoding for Efficient Search Operations

    Directory of Open Access Journals (Sweden)

    Madhu BHAN, Department of Computer Applications

    2012-12-01

    Full Text Available The growing interest in data warehousing for decision makers is becoming more and more crucial to make faster and efficient decisions. On-line decision needs short response times. Many indexing techniques have been created to achieve this goal in read only environments. Indexing technique that has attracted attention in multidimensional databases is Bitmap Indexing. The paper discusses the various existing bitmap indexing techniques along with their performance characteristics. The paper proposes two new bitmap indexing techniques in the class of multi-level and multi-component encoding schemes and prove that the two techniques have better space–time performance than some of the existing techniques used for range queries. We provide an analytical model for comparing the performance of our proposed encoding schemes with that of the existing ones.

  1. BOILER-SUPERHEATED REACTOR

    Science.gov (United States)

    Heckman, T.P.

    1961-05-01

    A nuclear power reactor of the type in which a liquid moderator-coolant is transformed by nuclear heating into a vapor that may be used to drive a turbo- generator is described. The core of this reactor comprises a plurality of freely suspended tubular fuel elements, called fuel element trains, within which nonboiling pressurized liquid moderator-coolant is preheated and sprayed through orifices in the walls of the trains against the outer walls thereof to be converted into vapor. Passage of the vapor ovcr other unwetted portions of the outside of the fuel elements causes the steam to be superheated. The moderatorcoolant within the fuel elements remains in the liqUid state, and that between the fuel elements remains substantiaily in the vapor state. A unique liquid neutron-absorber control system is used. Advantages expected from the reactor design include reduced fuel element failure, increased stability of operation, direct response to power demand, and circulation of a minimum amount of liquid moderatorcoolant. (A.G.W.)

  2. The use of laser-induced plasma spectroscopy technique for the characterization of boiler tubes

    Energy Technology Data Exchange (ETDEWEB)

    Nicolas, G. [Universidad de A Coruna, Departamento de Ingenieria Industrial II, E-15403 Ferrol (A Coruna) (Spain)], E-mail: gines@cdf.udc.es; Mateo, M.P.; Yanez, A. [Universidad de A Coruna, Departamento de Ingenieria Industrial II, E-15403 Ferrol (A Coruna) (Spain)

    2007-12-15

    The present work focuses on the characterization of boiler tube walls using laser-induced plasma spectroscopy technique with visual inspection by optical and scanning electron microscopy of the cross-sections of these tubes. In a watertube boiler, water runs through tubes that are surrounded by a heating source. As a result, the water is heated to very high temperatures, causing accumulation of deposits on the inside surfaces of the tubes. These deposits play an important role in the efficiency of the boiler tube because they produce a reduction of the boiler heat rate and an increase in the number of tube failures. The objectives are to determine the thickness and arrangement of deposits located on the highest heat area of the boiler and compare them with tube parts where the heat flux is lower. The major deposits found were copper and magnetite. These deposits come mainly from the boiler feedwater and from the reaction between iron and water, and they do not form on the tube walls at a uniform rate over time. Their amount depends on the areas where they are collected. A Nd:YAG laser operating at 355 nm has been used to perform laser-induced plasma spectra and depth profiles of the deposits.

  3. Modeling energy consumption of residential furnaces and boilers in U.S. homes

    Energy Technology Data Exchange (ETDEWEB)

    Lutz, James; Dunham-Whitehead, Camilla; Lekov, Alex; McMahon, James

    2004-02-01

    In 2001, DOE initiated a rulemaking process to consider whether to amend the existing energy efficiency standards for furnaces and boilers. A key factor in DOE's consideration of new standards is their cost-effectiveness to consumers. Determining cost-effectiveness requires an appropriate comparison of the additional first cost of energy efficiency design options with the savings in operating costs. This report describes calculation of equipment energy consumption (fuel and electricity) based on estimated conditions in a sample of homes that are representative of expected furnace and boiler installations. To represent actual houses with furnaces and boilers in the United States, we used a set of houses from the Residential Energy Consumption Survey of 1997 conducted by the Energy Information Administration. Our calculation methodology estimates the energy consumption of alternative (more-efficient) furnaces, if they were to be used in each house in place of the existing equipment. We developed the method of calculation described in this report for non-weatherized gas furnaces. We generalized the energy consumption calculation for this product class to the other furnace product classes. Fuel consumption calculations for boilers are similar to those for the other furnace product classes. The electricity calculations for boilers are simpler than for furnaces, because boilers do not provide thermal distribution for space cooling as furnaces often do.

  4. Apparatus, components and operating methods for circulating fluidized bed transport gasifiers and reactors

    Energy Technology Data Exchange (ETDEWEB)

    Vimalchand, Pannalal; Liu, Guohai; Peng, Wan Wang

    2015-02-24

    The improvements proposed in this invention provide a reliable apparatus and method to gasify low rank coals in a class of pressurized circulating fluidized bed reactors termed "transport gasifier." The embodiments overcome a number of operability and reliability problems with existing gasifiers. The systems and methods address issues related to distribution of gasification agent without the use of internals, management of heat release to avoid any agglomeration and clinker formation, specific design of bends to withstand the highly erosive environment due to high solid particles circulation rates, design of a standpipe cyclone to withstand high temperature gasification environment, compact design of seal-leg that can handle high mass solids flux, design of nozzles that eliminate plugging, uniform aeration of large diameter Standpipe, oxidant injection at the cyclone exits to effectively modulate gasifier exit temperature and reduction in overall height of the gasifier with a modified non-mechanical valve.

  5. Evaluation of the operational parameters for NBI-driven fusion in low-gain tokamaks with two-component plasma

    Science.gov (United States)

    Chirkov, A. Yu.

    2015-09-01

    Low gain (Q ~ 1) fusion plasma systems are of interest for concepts of fusion-fission hybrid reactors. Operational regimes of large modern tokamaks are close to Q  ≈  1. Therefore, they can be considered as prototypes of neutron sources for fusion-fission hybrids. Powerful neutral beam injection (NBI) can support the essential population of fast particles compared with the Maxwellial population. In such two-component plasma, fusion reaction rate is higher than for Maxwellian plasma. Increased reaction rate allows the development of relatively small-size and relatively inexpensive neutron sources. Possible operating regimes of the NBI-heated tokamak neutron source are discussed. In a relatively compact device, the predictions of physics of two-component fusion plasma have some volatility that causes taking into account variations of the operational parameters. Consequent parameter ranges are studied. The feasibility of regimes with Q  ≈  1 is shown for the relatively small and low-power system. The effect of NBI fraction in total heating power is analyzed.

  6. PAH emission from the industrial boilers.

    Science.gov (United States)

    Li, C; Mi, H; Lee, W; You, W; Wang, Y

    1999-10-01

    Polycyclic aromatic hydrocarbons (PAHs) emitted from 25 industrial boilers were investigated. The fuels used for these 25 boilers included 21 heavy oil, two diesel, a co-combustion of heavy oil and natural gas (HO+NG) and a co-combustion of coke oven gas and blast furnace gas (COG+BFG) boilers. PAH samples from the stack flue gas (gas and particle phases) of these 25 boilers were collected by using a PAH stack sampling system. Twenty one individual PAHs were analyzed primarily by a gas chromatography/mass spectrometer (GC/MS). Total-PAH concentration in the flue gas of 83 measured data for these 25 boiler stacks ranged between 29.0 and 4250 microg/m(3) and averaged 488 microg/m(3). The average of PAH-homologue mass (F%) counted for the total-PAH mass was 54.7%, 9.47% and 15.3% for the 2-ring, 3-ring and 4-ring PAHs, respectively. The PAHs in the stack flue gas were dominant in the lower molecular weight PAHs. The emission factors (EFs) of total-PAHs were 13,300, 2920, 2880 and 208 microg/kg-fuel for the heavy oil, diesel, HO+NG and COG+BFG fueled-boiler, respectively. Nap was the most predominant PAH occurring in the stack flue gas. In addition, the EF of 21 individual PAHs in heavy-oil boiler were almost the highest among the four various fueled-boilers except for those of FL and BkF in the diesel boiler. Furthermore, the EF of total-PAHs or BaP for heavy oil were both one order of magnitude higher than that for the diesel-fueled boiler.

  7. Non-boronized compared with boronized operation of ASDEX Upgrade with full-tungsten plasma facing components

    Science.gov (United States)

    Kallenbach, A.; Dux, R.; Mayer, M.; Neu, R.; Pütterich, T.; Bobkov, V.; Fuchs, J. C.; Eich, T.; Giannone, L.; Gruber, O.; Herrmann, A.; Horton, L. D.; Maggi, C. F.; Meister, H.; Müller, H. W.; Rohde, V.; Sips, A.; Stäbler, A.; Stober, J.; ASDEX Upgrade Team

    2009-04-01

    After completion of the tungsten coating of all plasma facing components, ASDEX Upgrade has been operated without boronization for 1 1/2 experimental campaigns. This has allowed the study of fuel retention under conditions of relatively low D co-deposition with low-Z impurities as well as the operational space of a full-tungsten device for the unfavourable condition of a relatively high intrinsic impurity level. Restrictions in operation were caused by the central accumulation of tungsten in combination with density peaking, resulting in H-L backtransitions induced by too low separatrix power flux. Most important control parameters have been found to be the central heating power, as delivered predominantly by ECRH, and the ELM frequency, most easily controlled by gas puffing. Generally, ELMs exhibit a positive impact, with the effect of impurity flushing out of the pedestal region overbalancing the ELM-induced W source. The restrictions of plasma operation in the unboronized W machine occurred predominantly under low or medium power conditions. Under medium-high power conditions, stable operation with virtually no difference between boronized and unboronized discharges was achieved. Due to the reduced intrinsic radiation with boronization and the limited power handling capability of VPS coated divertor tiles (≈10 MW m-2), boronized operation at high heating powers was possible only with radiative cooling. To enable this, a previously developed feedback system using (thermo-)electric current measurements as approximate sensor for the divertor power flux was introduced into the standard AUG operation. To avoid the problems with reduced ELM frequency due to core plasma radiation, nitrogen was selected as radiating species since its radiative characteristic peaks at lower electron temperatures in comparison with Ne and Ar, favouring SOL and divertor radiative losses. Nitrogen seeding resulted not only in the desired divertor power load reduction but also in improved

  8. Effects of ion source operating parameters on direct analysis in real time of 18 active components from traditional Chinese medicine.

    Science.gov (United States)

    Wang, Lu; Zeng, Shanshan; Qu, Haibin

    2016-03-20

    Direct analysis in real time mass spectrometry (DART-MS) provides a new analytical method for traditional Chinese medicine (TCM). The present study investigated the effects of key ion source operating parameters on DART-MS analysis of various TCM active components. A total of 18 active components, including phenylpropanoids, alkaloids, saponins, flavones, volatile oils, and glycosides, were examined. For each substance, the peak area and signal-to-noise of its characteristic ions under different reagent gases and heater temperatures were compared. Based on the comparison, the relationships among chemical structures, ion source parameters and instrument responses were revealed. Finally, some suggestions about choosing reagent gas and heater temperature were proposed for types of TCM active substance, which offered a reference for the application of DART-MS on TCM analysis.

  9. A novel indirect sequence readout component in the E. coli cyclic AMP receptor protein operator.

    Science.gov (United States)

    Lindemose, Søren; Nielsen, Peter Eigil; Valentin-Hansen, Poul; Møllegaard, Niels Erik

    2014-03-21

    The cyclic AMP receptor protein (CRP) from Escherichia coli has been extensively studied for several decades. In particular, a detailed characterization of CRP interaction with DNA has been obtained. The CRP dimer recognizes a consensus sequence AANTGTGANNNNNNTCACANTT through direct amino acid nucleobase interactions in the major groove of the two operator half-sites. Crystal structure analyses have revealed that the interaction results in two strong kinks at the TG/CA steps closest to the 6-base-pair spacer (N6). This spacer exhibits high sequence variability among the more than 100 natural binding sites in the E. coli genome, but the exact role of the N6 region in CRP interaction has not previously been systematic examined. Here we employ an in vitro selection system based on a randomized N6 spacer region to demonstrate that CRP binding to the lacP1 site may be enhanced up to 14-fold or abolished by varying the N6 spacer sequences. Furthermore, on the basis of sequence analysis and uranyl (UO2(2+)) probing data, we propose that the underlying mechanism relies on N6 deformability.

  10. Operator product expansion beyond leading order for two-component fermions

    Science.gov (United States)

    Emmons, Samuel B.; Kang, Daekyoung; Platter, Lucas

    2016-10-01

    We consider a homogeneous, balanced gas of strongly interacting fermions in two spin states interacting through a large scattering length. Finite-range corrections are needed for a quantitative description of data which experiments and numerical simulations have provided. We use a perturbative field-theoretical framework and a tool called the operator product expansion (OPE), which together allow for the expression of finite-range corrections to the universal relations and momentum distribution. By using the OPE, we derive the 1 /k6 part of the momentum tail, which is related to the sum of the derivative of the energy with respect to the finite range and the averaged kinetic energy of opposite spin pairs. By comparing the 1 /k4 term and the 1 /k6 correction in the momentum distribution to provided quantum Monte Carlo (QMC) data, we show that including the 1 /k6 part offers marked improvements. Our field-theoretical approach allows for a clear understanding of the role of the scattering length and finite effective range in the universal relations and the momentum distribution.

  11. 10 CFR 431.82 - Definitions concerning commercial packaged boilers.

    Science.gov (United States)

    2010-01-01

    ... COMMERCIAL AND INDUSTRIAL EQUIPMENT Commercial Packaged Boilers § 431.82 Definitions concerning commercial...). Commercial packaged boiler means a type of packaged low pressure boiler that is industrial equipment with a... 10 Energy 3 2010-01-01 2010-01-01 false Definitions concerning commercial packaged boilers....

  12. 49 CFR 230.36 - Hydrostatic testing of boilers.

    Science.gov (United States)

    2010-10-01

    ... ADMINISTRATION, DEPARTMENT OF TRANSPORTATION STEAM LOCOMOTIVE INSPECTION AND MAINTENANCE STANDARDS Boilers and Appurtenances Pressure Testing of Boilers § 230.36 Hydrostatic testing of boilers. (a) Time of test. The... 49 Transportation 4 2010-10-01 2010-10-01 false Hydrostatic testing of boilers. 230.36 Section...

  13. 46 CFR 63.25-7 - Exhaust gas boilers.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 2 2010-10-01 2010-10-01 false Exhaust gas boilers. 63.25-7 Section 63.25-7 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) MARINE ENGINEERING AUTOMATIC AUXILIARY BOILERS Requirements for Specific Types of Automatic Auxiliary Boilers § 63.25-7 Exhaust gas boilers. (a)...

  14. 49 CFR 230.30 - Lap-joint seam boilers.

    Science.gov (United States)

    2010-10-01

    ... 49 Transportation 4 2010-10-01 2010-10-01 false Lap-joint seam boilers. 230.30 Section 230.30..., DEPARTMENT OF TRANSPORTATION STEAM LOCOMOTIVE INSPECTION AND MAINTENANCE STANDARDS Boilers and Appurtenances Inspection and Repair § 230.30 Lap-joint seam boilers. Every boiler having lap-joint longitudinal...

  15. 46 CFR 61.05-20 - Boiler safety valves.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 2 2010-10-01 2010-10-01 false Boiler safety valves. 61.05-20 Section 61.05-20 Shipping... INSPECTIONS Tests and Inspections of Boilers § 61.05-20 Boiler safety valves. Each safety valve for a drum, superheater, or reheater of a boiler shall be tested at the interval specified by table 61.05-10....

  16. 46 CFR 61.05-15 - Boiler mountings and attachments.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 2 2010-10-01 2010-10-01 false Boiler mountings and attachments. 61.05-15 Section 61.05... TESTS AND INSPECTIONS Tests and Inspections of Boilers § 61.05-15 Boiler mountings and attachments. (a....05-10. (b) Each stud or bolt for each boiler mounting that paragraph (c) of this section requires...

  17. 40 CFR 65.149 - Boilers and process heaters.

    Science.gov (United States)

    2010-07-01

    ... thermal units per hour) or greater. (ii) A boiler or process heater into which the vent stream is... 40 Protection of Environment 15 2010-07-01 2010-07-01 false Boilers and process heaters. 65.149... System or a Process § 65.149 Boilers and process heaters. (a) Boiler and process heater equipment...

  18. Energy Saving Control of Gas Boiler%燃气锅炉的节能运行控制

    Institute of Scientific and Technical Information of China (English)

    王伟明

    2015-01-01

    燃气锅炉在冶金企业中广泛应用,本文介绍了燃气锅炉在节能降耗方面的操作经验,从而更有效利用了高炉煤气的热值,提高了锅炉的运行效率.%The gas boiler is widely used in the metallurgical enterprises.this paper introduces the experience in energy sav-ing for the gas boiler, and thus more efficient use of heat value blast furnace gas, improve the operating efficiency of the boiler.

  19. Sulphur recirculation for reduced boiler corrosion; Minskad pannkorrosion med svavelrecirkulation

    Energy Technology Data Exchange (ETDEWEB)

    Andersson, Sven; Karlsson, Martin (Goetaverken Miljoe AB, Goeteborg (Sweden)); Blomqvist, Evalena; Baefver, Linda; Claesson, Frida; Davidsson, Kent (SP Sveriges Tekniska Forskningsinstitut, Boraas (Sweden)); Froitzheim, Jan; Pettersson, Jesper; Steenari, Britt-Marie (Chalmers Tekniska Hoegskola, Oorganisk miljoekemi, Goeteborg (Sweden))

    2010-03-15

    Sulphur recirculation is a new technology for reducing boiler corrosion and dioxin formation, which was demonstrated in full-scale tests performed at the Renova Waste to Energy plant at Saevenaes in Goeteborg (Sweden). Sulphur is recirculated from the flue gas cleaning back to the boiler, which reduces the chloride content of the deposits, which in turn reduces boiler corrosion and dioxin formation. Sulphur dioxide was separated from the flue gas in a wet scrubber by adding hydrogen peroxide, producing sulphuric acid. The sulphuric acid was injected into the furnace using nozzles with atomization air, surrounded by recirculated flue gas for improved mixing. By recirculating the sulphur, the sulphur dioxide concentration was increased in the boiler. Each sulphur atom passed the boiler several times and no external sulphur had to be added. Dioxin, ash, deposits and particle samplings together with 1000 h corrosion probe measurements were performed for normal operation (reference) and with sulphur recirculation respectively. During spring 2009, reference measurements were made and the recirculation system was installed and tested. During autumn 2009, a long term test with sulphur recirculation was made. An SO{sub 2} concentration of approximately 800 mg/m3 (n, d.g.) was maintained in the boiler by the system except during a period of extremely low sulphur content in the waste. The sulphur dioxide stack concentrations have been far below the emission limit. Sulphuric acid dew point measurements have shown that the sulphuric acid dosage did not lead to elevated SO{sub 3} concentrations, which may otherwise lead to low temperature corrosion. The chlorine content of both fly ash and boiler ash decreased and the sulphur content increased during the sulphur recirculation tests. The molar chlorine/sulphur ratio (Cl/S) decreased by two thirds in the fly ash as well as in the boiler ash, except for one sample. With sulphur recirculation in operation, the deposit growth was

  20. Gain-Scheduled Control of a Fossil-Fired Power Plant Boiler

    DEFF Research Database (Denmark)

    Hangstrup, M.; Stoustrup, Jakob; Andersen, Palle;

    1999-01-01

    In this paper the objective is to optimize the control of a coal fired 250 MW power plant boiler. The conventional control system is supplemented with a multivariable optimizing controller operating in parallel with the conventional control system. Due to the strong dependence of the gains...... and dynamics upon the load, it is beneficial to consider a gain-scheduling control approach. Optimization using complex mu synthesis results in unstable LTI controllers in some operating points of the boiler. A recent gain-scheduling approach allowing for unstable fixed LTI controllers is applied. Gain...

  1. Neural network approach to the diagnosis of the boiler combustion in a coal power plant

    Energy Technology Data Exchange (ETDEWEB)

    Munoz, A.; Villar, J.; Sanz-Bobi, M.A. [Universidad Pontificia Comillas, Madrid (Spain). Instituto de Investigacion Tecnologia

    1995-08-01

    In order to optimise boiler operation some sort of monitoring system is needed. Monitors can tell the operator about heat production and inputs to heat production; however they cannot monitor the process itself, only its effects. In this example the coal quality used varied, causing the amount of heat produced from the same fuel input to vary. Where quality is very poor the boiler may shutdown. To improve monitoring, flame visualisation techniques were used linked to an automatic diagnosis system. The system was based on artificial neural networks and mathematical techniques. It was installed in the Meirama power plant in Northwest Spain. 18 refs., 17 figs.

  2. A Model for Optimization and Analysis of Energy Flexible Boiler Plants for Building Heating Purposes

    Energy Technology Data Exchange (ETDEWEB)

    Nielsen, J.R.

    1996-05-01

    This doctoral thesis presents a model for optimization and analysis of boiler plants. The model optimizes a boiler plant with respect to the annual total costs or with respect to energy consumption. The optimum solution is identified for a given number of energy carriers and defined characteristics of the heat production units. The number of heat production units and the capacity of units related to each energy carrier or the capacity of units related to the same energy carrier can be found. For a problem comprising large variation during a defined analysis period the model gives the operating costs and energy consumption to be used in an extended optimization. The model can be used to analyse the consequences with respect to costs and energy consumption due to capacity margins and shifts in the boundary conditions. The model is based on a search approach comprising an operational simulator. The simulator is based on a marginal cost method and dynamic programming. The simulation is performed on an hourly basis. A general boiler characteristic representation is maintained by linear energy or cost functions. The heat pump characteristics are represented by tabulated performance and efficiency as function of state and nominal aggregate capacities. The simulation procedure requires a heat load profile on an hourly basis. The problem of the presence of capacity margins in boiler plants is studied for selected cases. The single-boiler, oil-fired plant is very sensitive to the magnitude of the losses present during burner off-time. For a plant comprising two oil-fired burners, the impact of a capacity margin can be dampened by the selected capacity configuration. The present incentive, in Norway, to install an electric element boiler in an oil-fired boiler plant is analysed. 77 refs., 74 figs., 12 tabs.

  3. NOx Control Options and Integration for US Coal Fired Boilers

    Energy Technology Data Exchange (ETDEWEB)

    Mike Bockelie; Marc Cremer; Kevin Davis; Martin Denison; Adel Sarofim; Connie Senior; Hong-Shig Shim; Dave Swenson; Bob Hurt; Eric Suuberg; Eric Eddings; Kevin Whitty; Larry Baxter; Calvin Bartholomew; William Hecker

    2006-06-30

    This is the Final Report for DOE Cooperative Agreement No: DE-FC26-00NT40753. The goal of the project was to develop cost-effective analysis tools and techniques for demonstrating and evaluating low-NOx control strategies and their possible impact on boiler performance for boilers firing US coals. The Electric Power Research Institute (EPRI) provided co-funding for this program. This project included research on: (1) In furnace NOx control; (2) Impacts of combustion modifications on boiler operation; (3) Selective Catalytic Reduction (SCR) catalyst testing and (4) Ammonia adsorption/removal on fly ash. Important accomplishments were achieved in all aspects of the project. Rich Reagent Injection (RRI), an in-furnace NOx reduction strategy based on injecting urea or anhydrous ammonia into fuel rich regions in the lower furnace, was evaluated for cyclone-barrel and PC fired utility boilers. Field tests successfully demonstrated the ability of the RRI process to significantly reduce NOx emissions from a staged cyclone-fired furnace operating with overfire air. The field tests also verified the accuracy of the Computational Fluid Dynamic (CFD) modeling used to develop the RRI design and highlighted the importance of using CFD modeling to properly locate and configure the reagent injectors within the furnace. Low NOx firing conditions can adversely impact boiler operation due to increased waterwall wastage (corrosion) and increased soot production. A corrosion monitoring system that uses electrochemical noise (ECN) corrosion probes to monitor, on a real-time basis, high temperature corrosion events within the boiler was evaluated. Field tests were successfully conducted at two plants. The Ohio Coal Development Office provided financial assistance to perform the field tests. To investigate soot behavior, an advanced model to predict soot production and destruction was implemented into an existing reacting CFD modeling tool. Comparisons between experimental data collected

  4. Optimal scheduling of sootblowers in power plant boilers

    Science.gov (United States)

    Vasquez-Urbano, Pedro Manuel

    1997-11-01

    Burning coal or other fossil fuels in a utility boiler fouls the surfaces of its heat exchangers with ash and soot residues. These deposits affect the performance of the power plant since they reduce heat transfer from the combustion gases to the water or steam. Fouling can be removed during the operation of the plant with the use of lances, called sootblowers, that direct high-pressure air or steam onto the fouled surfaces. Sootblowing operations are key to plant efficiency and boiler maintenance, but they also incur operating costs. A utility boiler may have a hundred or so sootblowers placed in fixed locations. Deciding which of these should be used at any moment is complicated by the lack of instrumentation that can monitor fouling levels. This dissertation studies the optimization problem of scheduling sootblowing activities at a utility plant. The objective is to develop an optimization approach to determine which sootblowers should be activated at any moment in order to maximize plant efficiency. To accomplish this, three issues are addressed. First, models are developed that can estimate fouling conditions indirectly during plant operation using commonly available data. The approach used relies on a sequential application of linear regression fits. Secondly, autoregressive exogenous (ARX) models are used to describe the dynamics of the fouling process and to estimate the consequences of fouling on plant efficiency. All the foregoing empirical models are developed using data from a power plant. Finally, using the empirical models, an optimization model is formulated for the sootblowing scheduling problem and different optimization approaches that combine nonlinear programming with heuristics methods are investigated for its solution. The applicability of dynamic programming to this optimization problem is also explored.

  5. Experiences with the KEMA Corrosion Probe in waste incineration plants and coal fired boilers

    Energy Technology Data Exchange (ETDEWEB)

    Jong, M.P. de; Leferink, R.G.I. [KEMA Nederland B.V. Arnhem, (Netherlands)

    2001-07-01

    Fireside corrosion is still a major cause of concern in coal- fired power plants and municipal waste incineration plants. In a highly competitive electricity market, the demand for a method to determine the quality or protectiveness of the oxide layers on evaporator walls, in boilers of power plants with low-NO{sub x} firing techniques, will increase. Moreover, co-firing of new fuels (RDF, pulverised wood and other residual fractions) has as yet unknown consequences for corrosion in evaporator walls and super heaters in boiler installations and waste incinerators. Corrosion monitoring enables operators of coal fired power plants to measure and act when corrosion problems are likely to occur. If done properly corrosion monitoring allows the plant operator to adjust the (co-) firing conditions to less corrosive conditions with the highest possible plant efficiency. Recently KEMA developed the KEMA Corrosion Probe (KEMCOP) which enables plant owners to determine fireside corrosion in different locations in their boiler. A good example is the 540 MWe E.on Maasvlakte power plant, which was recently fitted for the exposure of 144 probes simultaneously. The probes can also be used for material testing by exposing different materials under actual firing conditions. Aside from corrosion monitoring also slagging behaviour and condensation of heavy metals can be monitored. In the Netherlands KEMCOP probes are used for several purposes and are more and more becoming common practice for coal fired boilers and waste incinerators. Until now almost 300 probes have been mounted in coal fired boilers and waste incineration plants. (orig.)

  6. Mechanical Design of Steel Tubing for Use in Black Liquor Recovery Boilers

    Energy Technology Data Exchange (ETDEWEB)

    Taljat, B.; Zacharaia, T.; Wang, X.; Kesier, J.; Swindeman, R.; Hubbard, C.

    1999-05-26

    Finite element models were developed for thermal-mechanical analysis of black liquor recovery boiler floor tubes. Residual stresses in boiler floors due to various manufacturing processes were analyzed. The modeling results were verified by X-ray and neutron diffraction measurements at room temperature on as-manufactured tubes as well as tubes after service. The established finite element models were then used to evaluate stress conditions during boiler operation. Using these finite element models, a parametric response surface study was performed to investigate the influence of material properties of the clad layer on stresses in the floor tubes during various boiler operating conditions, which yielded a generalized solution of stresses in the composite tube floors. The results of the study are useful for identifying the mechanisms of cracking experienced by recovery boilers. Based on the results of the response surface study, a recommendation was made for more suitable materials in terms of the analyzed mechanical properties. Alternative materials and manufacturing processes are being considered to improve the resistance to cracking and the in-service life of composite tubes. To avoid numerous FE stress-strain analyses of composite tubes made of different material combinations, a response surface study was performed that considered two essential mechanical properties of the clad material - coefficient of thermal expansion and yield stress - as independent variables. The response surface study provided a generalized solution of stresses in the floor in terms of the two selected parameters.

  7. Continuous boiler cleaning with explosion generators. The alternative to soot blowers; Heizflaechenabreinigung mit Explosionsgeneratoren. Die Alternative zu Russblaesern

    Energy Technology Data Exchange (ETDEWEB)

    Steiner, Christian; Rueegg, Hans [Explosion Power GmbH, Lenzburg (Switzerland); Pajarskas, Arno [Explosion Power DE GmbH, Duesseldorf (Germany)

    2011-07-01

    The explosion generator was recently developed by Explosion Power GmbH. With explosion generators, the boiler is cleaned by pressure waves, which are created by controlled gas explosions of natural gas and oxygen. The experience of 22 months of operation in the WtE plant in Lucerne shows that the cleaning efficiency of the explosion generators is much higher than that of soot blowers. Explosion generators are installed Europe-wide in more than 13 different boiler lines. (orig.)

  8. The production of hot sanitary water by condensing boilers: Analysis of the seasonal experimental results of a central heating plant

    Energy Technology Data Exchange (ETDEWEB)

    Caliari, R.; Cirillo, E.; Lazzarin, R.; Piccininni, F.

    1988-12-01

    The use of condensing boilers in the production of hot sanitary water clearly evidences their advantages, since the highest operating temperatures are only around 60/degree/C. This paper examines performance test results relevant to a central heating plant (serving a residential area in Rovereto, Italy) with 112 kW of thermal power. The analysis reveals the excellent performance characteristics of the condensing boilers and points out the importance of proper management of the recirculation system.

  9. Standby cooling system for a fluidized bed boiler

    Science.gov (United States)

    Crispin, Larry G.; Weitzel, Paul S.

    1990-01-01

    A system for protecting components including the heat exchangers of a fluidized bed boiler against thermal mismatch. The system includes an injection tank containing an emergency supply of heated and pressurized feedwater. A heater is associated with the injection tank to maintain the temperature of the feedwater in the tank at or about the same temperature as that of the feedwater in the heat exchangers. A pressurized gas is supplied to the injection tank to cause feedwater to flow from the injection tank to the heat exchangers during thermal mismatch.

  10. High Temperature Corrosion in Biomass-Fired Boilers

    DEFF Research Database (Denmark)

    Henriksen, Niels; Montgomery, Melanie; Hede Larsen, Ole

    2002-01-01

    condense on superheater components. This gives rise to specific corrosion problems not previously encountered in coal-fired power plants. The type of corrosion attack can be directly ascribed to the composition of the deposit and the metal surface temperature. To avoid such high corrosion rates, woodchip...... has also been utilised as a fuel. Combustion of woodchip results in a smaller amount of ash, and potassium and chlorine are present in lesser amounts. However, significant corrosion rates were still seen. A case study of a woodchip fired boiler is described. The corrosion mechanisms in both straw...

  11. 30 CFR 56.13030 - Boilers.

    Science.gov (United States)

    2010-07-01

    ... Valves BNon-ASME Code Boilers and Pressure Vessels CStorage of Mild Steel Covered Arc Welding Electrodes... American Society of Mechanical Engineers, 22 Law Drive, P.O. Box 2900, Fairfield, New Jersey 07007,...

  12. Modelling and simulating fire tube boiler performance

    DEFF Research Database (Denmark)

    Sørensen, K.; Condra, T.; Houbak, Niels;

    2003-01-01

    A model for a flue gas boiler covering the flue gas and the water-/steam side has been formulated. The model has been formulated as a number of sub models that are merged into an overall model for the complete boiler. Sub models have been defined for the furnace, the convection zone (split in 2......: a zone submerged in water and a zone covered by steam), a model for the material in the boiler (the steel) and 2 models for resp. the water/steam zone (the boiling) and the steam. The dynamic model has been developed as a number of Differential-Algebraic-Equation system (DAE). Subsequently Mat......Lab/Simulink has been applied for carrying out the simulations. To be able to verify the simulated results experiments has been carried out on a full scale boiler plant....

  13. Modelling and simulating fire tube boiler performance

    DEFF Research Database (Denmark)

    Sørensen, Kim; Karstensen, Claus; Condra, Thomas Joseph;

    2003-01-01

    A model for a ue gas boiler covering the ue gas and the water-/steam side has been formulated. The model has been formulated as a number of sub models that are merged into an overall model for the complete boiler. Sub models have been dened for the furnace, the convection zone (split in 2: a zone...... submerged in water and a zone covered by steam), a model for the material in the boiler (the steel) and 2 models for resp. the water/steam zone (the boiling) and the steam. The dynamic model has been developed as a number of Differential-Algebraic- Equation system (DAE). Subsequently MatLab/Simulink has...... been applied for carrying out the simulations. To be able to verify the simulated results an experiments has been carried out on a full scale boiler plant....

  14. Boiler scale prevention employing an organic chelant

    Science.gov (United States)

    Wallace, Steven L.; Griffin, Jr., Freddie; Tvedt, Jr., Thorwald J.

    1984-01-01

    An improved method of treating boiler water which employs an oxygen scavenging compound and a compound to control pH together with a chelating agent, wherein the chelating agent is hydroxyethylethylenediaminetriacetic acid.

  15. New thinking for the boiler room.

    Science.gov (United States)

    Rose, Wayne

    2008-09-01

    Wayne Rose, marketing manager at integrated plant room manufacturer Armstrong Integrated Systems, explains how increasing use of off-site manufacture, the latest 3D modelling technology, and advances in control technology, are revolutionising boiler room design and construction.

  16. Boiler burden reduced at Bedford site.

    Science.gov (United States)

    Horsley, Chris

    2011-10-01

    With the NHS aiming to reduce its 2007 carbon footprint by 10% by 2015, Chris Horsley, managing director of Babcock Wanson UK, a provider of industrial boilers and burners, thermal oxidisers, air treatment, water treatment, and associated services, looks at how one NHS Trust has approached the challenge, and considerably reduced its carbon emissions, by refurbishing its boiler house and moving from oil to gas-fired steam generation.

  17. The influence of microstructure and operating temperature on the fatigue endurance of hot forged Inconel{sup ®} 718 components

    Energy Technology Data Exchange (ETDEWEB)

    Maderbacher, H., E-mail: hermann.maderbacher@unileoben.ac.at [Chair of Mechanical Engineering, Montanuniversität Leoben, Franz-Josef-Straße 18, 8700 Leoben (Austria); Oberwinkler, B., E-mail: bernd.oberwinkler@bohler-forging.com [Böhler Schmiedetechnik GmbH and Co KG, Mariazellerstraße 25, 8605 Kapfenberg (Austria); Gänser, H.-P., E-mail: hans-peter.gaenser@mcl.at [Materials Center Leoben Forschung GmbH, Roseggerstraße 12, 8700 Leoben (Austria); Tan, W., E-mail: wen.tan@unileoben.ac.at [Chair of Mechanical Engineering, Montanuniversität Leoben, Franz-Josef-Straße 18, 8700 Leoben (Austria); Rollett, M., E-mail: mathias.rollett@stud.unileoben.ac.at [Chair of Mechanical Engineering, Montanuniversität Leoben, Franz-Josef-Straße 18, 8700 Leoben (Austria); Stoschka, M., E-mail: michael.stoschka@stud.unileoben.ac.at [Chair of Mechanical Engineering, Montanuniversität Leoben, Franz-Josef-Straße 18, 8700 Leoben (Austria)

    2013-11-15

    The dependence of the fatigue behavior of hot-forged Inconel{sup ®} 718 aircraft components on the operating temperature and the material microstructure is investigated. To this purpose, possible correlations between a variety of tested microstructural parameters and the results from low-cycle fatigue (LCF) testing are analyzed using statistical methods. To identify the prevailing damage mechanisms, failure analyses are carried out on specimens tested at different temperatures. Optical and scanning electron microscopy are used for the inspection of surface crack networks and of the final fracture surface. In addition, energy dispersive X-ray (EDX) analyses are performed at the crack initiation sites to track down possible accumulations of alloying elements. The results are critically reviewed and used to propose a temperature and microstructure dependent fatigue model for predicting LCF ε⧸N-curves.

  18. IHI-FW circulating fluidized bed boiler

    Energy Technology Data Exchange (ETDEWEB)

    Watanabe, S.; Omata, K.; Ishimoto, R.; Asai, M. (Ishikawajima-Harima Heavy Industries, Co. Ltd., Tokyo (Japan))

    1993-07-01

    The technology and application of the circulating fluidized bed boiler (IHI-FW) are outlined. Circulating fluidized bed boilers have various features as compared with bubbling fluidized bed boilers as follows; a high combustion efficiency, efficient use of limestone for desulfurization, low NOx emission, adaptability to various fuels and capability to cope with load change. The IHI-FW boiler is furthermore featured by water-wall furnace of all-welded structure, water-cooled/steam cooled cyclone, and simple circulating system. The 30 t/h circulating fluidized bed boiler was introduced into the Tsu Works, Omikenshi Co., Ltd., Japan for private power generation. The boiler equipped with a backup heavy oil burner mainly uses semi-anthracite coal, and besides sulfur capture and NOx reduction functions of a bed, a bag filter with a high dust collecting efficiency is installed in an exhaust gas system. The installation period was reduced to 2.5 months, a half of conventional ones, by more assembly in a factory followed by less field works. 7 figs., 2 tabs.

  19. NOx Control Options and Integration for US Coal Fired Boilers

    Energy Technology Data Exchange (ETDEWEB)

    Mike Bockelie; Kevin Davis; Temi Linjewile; Connie Senior; Eric Eddings; Kevin Whitty; Larry Baxter; Calvin Bartholomew; William Hecker; Stan Harding

    2004-03-31

    This is the fifteenth Quarterly Technical Report for DOE Cooperative Agreement No: DE-FC26-00NT40753. The goal of the project is to develop cost effective analysis tools and techniques for demonstrating and evaluating low NOx control strategies and their possible impact on boiler performance for boilers firing US coals. The Electric Power Research Institute (EPRI) is providing co-funding for this program. At AEP's Gavin Plant, data from the corrosion probes showed that corrosion rate increased as boiler load was increased. During an outage at the plant, the drop in boiler load, sensor temperature and corrosion rate could all be seen clearly. Restarting the boiler saw a resumption of corrosion activity. This behavior is consistent with previous observations made at a 600MWe utility boiler. More data are currently being examined for magnitudes of corrosion rates and changes in boiler operating conditions. Considerable progress was made this quarter in BYU's laboratory study of catalyst deactivation. Surface sulfation appears to partially suppress NO adsorption when the catalyst is not exposed to NH3; NH3 displaces surface-adsorbed NO on SCR catalysts and surface sulfation increases the amount of adsorbed NH3, as confirmed by both spectroscopy and TPD experiments. However, there is no indication of changes in catalyst activity despite changes in the amount of adsorbed NH3. A monolith test reactor (MTR), completed this quarter, provided the first comparative data for one of the fresh and field-exposed monolith SCR catalysts yet developed in this project. Measurements of activity on one of the field-exposed commercial monolith catalysts do not show significant changes in catalyst activity (within experimental error) as compared to the fresh catalyst. The exposed surface of the sample contains large amounts of Ca and Na, neither of which is present in the fresh sample, even after removal of visibly obvious fouling deposits. However, these fouling compounds do

  20. Effect of circulating ash from CFB boilers on NO and N20 emission

    Institute of Scientific and Technical Information of China (English)

    Xiangsong HOU; Shi YANG; Junfu LU; Hai ZHANG; Guangxi YUE

    2009-01-01

    NO and N2O emissions from circulating fluidized bed (CFB) boilers are determined by their formation and destruction rates in the furnace. The effect of circulating ash from a CFB boiler on NO and N2O emissions were investigated in a laboratory-scale fluidized bed reactor. The results show that the residue char in circulating ash and the CO generated from the char play an important role in NO reduction and N2O formation; however, active components of circulating ash such as CaO, Fe2O3 accelerate the decomposition of N2O. Experiment was also conducted on a 75 t/h CFB boiler fueled with the mixture of anthracite and biomass. The lower residue carbon content of circulating ash in this experiment is lower; therefore, the reacting rate of NO deoxidize is limited. This result verified the conclusion of laboratory research.

  1. On Propagating Requirements and Selecting Fuels for a Benson Boiler

    DEFF Research Database (Denmark)

    Kragelund, Martin Nygaard; Wisniewski, Rafal; Mølbak, Tommy

    2008-01-01

    In this paper, the problem of optimal choice of sensors and actuators is addressed. Given a functional encapsulating information of the desired performance and production economy the objective is to choose a control instrumentation from a given set to comply with its minimum. The objective of the...... to propagate a global objective to local subsystems. Particular focus is on a boiler in a power plant operated by Dong Energy. The business objectives have been propagated to the actuator level to allow for selection of an actuator configuration....

  2. Combustion zone investigation in fuel flexible suspension fired boilers, Experimental

    DEFF Research Database (Denmark)

    Clausen, Sønnik; Fateev, Alexander; Hvid, Søren Lovmand;

    The purpose of the project is to obtain data for full-scale validation of predictive models for combustion and cocombustion of biomass in utility boilers. In addition, focus was on development of innovative optical measuring techniques as a means to increase data quality by fast measurements......-straw flame at conditions close to daily co-firing operation. 4 measurement ports was used for mapping of flames with a distance up to 6.72 m from burner wall using 5 m and 7 m long water-cooled probes. Gas temperatures and gas composition were measured by FTIR fibre-optic probe and extractive gas sampling...

  3. [Engineering development of advanced coal-fired low-emission boiler systems]. Technical progress report, October--December 1995

    Energy Technology Data Exchange (ETDEWEB)

    Wesnor, J.D.; Bakke, E. [ABB Environmental Systems, Birmingham, AL (United States); Bender, D.J.; Kaminski, R.S. [Raytheon Engineers and Constructors, Inc., Philadelphia, PA (United States)

    1995-12-31

    The overall objective of the Project is the expedited commercialization of advanced coal-fired low-emisssion boiler systems. The primary objectives are: NO{sub x} emissions, lb/million Btu; SO{sub 2} emissions, lb/million Btu; particulate emissions, lb/million Btu; and net plant efficiency, not less than 42%. The secondary objectives are: improved ash disposability; reduced waste generation; and reduced air toxics emissions. Accomplishments to date are summarized for the following tasks: task 1, project planning and management; task 7, component development and optimization; task 8, preliminary POC test facility design; task 9, subsystem test design and plan; task 10, subsystem test unit construction; and task 11, subsystem test operation and evaluation.

  4. Numerical studies of the combustion of fuel oil in the boiler furnace at reduced load

    Directory of Open Access Journals (Sweden)

    Ivantsov Aleksandr A.

    2014-01-01

    Full Text Available Relevance of the work due to the need to assess the effectiveness and reliability of the boiler units on reserve fuel after reconstruction associated with a change in the base fuel and approaches of numerical analysis. Analysis of physical and chemical processes in the furnace volume of boiler BKZ–210–140 operating on reserve fuel and rated load when using the Euler and Euler combined and Lagrangian modeling approaches. Results of the numerical modeling of the processes of aerodynamics, heat exchange, and combustion in the furnace volume.

  5. Modern power station practice mechanical boilers, fuel-, and ash-handling plant

    CERN Document Server

    Sherry, A; Cruddace, AE

    2014-01-01

    Modern Power Station Practice, Second Edition, Volume 2: Mechanical (Boilers, Fuel-, and Ash-Handling Plant) focuses on the design, manufacture and operation of boiler units and fuel-and ash-handling plants.This book is organized into five main topics-furnace and combustion equipment, steam and water circuits, ancillary plant and fittings, dust extraction and draught plant, and fuel-and ash-handling plant.In these topics, this text specifically discusses the influence of nature of coal on choice of firing equipment; oil-burner arrangements, ignition and control; disposition of the heating surf

  6. Processing of Egyptian boiler-ash for extraction of vanadium and nickel.

    Science.gov (United States)

    Amer, A M

    2002-01-01

    Proposed technique in this investigation is given for vanadium and nickel enrichment in the Egyptian boiler ash. Among the various concepts for recovery of vanadium and nickel from boiler ash, the pyro-metallurgical approach is technically feasible, but is not cost-effective from an operational economy standpoint. Another technically viable process which, however, needs further development and presented in this investigation, is the hydrometallurgical processing that involves acid leaching under oxygen pressure of ground ash, followed by electrolytic separation of nickel from sulphate solution and vanadium is then neutralized and precipitated by adjustment the pH value and calcined to produce V2O5.

  7. EFFICIENCY OF MULTI-MODULE SOLAR COLLECTORS AS A PREFIX TO A BOILER

    Directory of Open Access Journals (Sweden)

    Denysova A.E.

    2014-12-01

    Full Text Available Influencing factors on thermal and economic efficiency of the combined of heat supply installation are established. Constructive circuits of solar heat supply "prefix" interaction with boiler installation are worked out. Mathematical models of heat exchange processes in elements of combined heat supply system with the account solar engineering characteristics are developed. The techniques of analysis of efficiency of multi-modular system of solar collectors with compulsory circulation for water heating boiler allowing calculating of efficiency factor; heat removal factor and heat transfer factor with the account of construction and operation conditions of alternative heat supply system are presented.

  8. 浅谈锅炉微机控制技术%Boiler Computer Control Technology Introduction

    Institute of Scientific and Technical Information of China (English)

    王敏

    2001-01-01

    The composition of boiler Computer control technology is introduced herein,which is useful for saving energy,improving boiler operation level,redcing environmental pollution.%叙述了锅炉微计算机控制系统的构成。该系统能保证锅炉既可节能又可提高锅炉的运行管理水平,减轻环境污染,是一件具有意义的工作。

  9. Results from studies of furnace processes in boilers constructed on the basis of vortex combustion technology

    Science.gov (United States)

    Salomatov, V. V.

    2012-06-01

    The main results obtained from experimental and numerical simulation of furnace processes and emission of toxic substances during the firing of low-grade coals, in particular, in a steam generator equipped with the vortex furnace designed by N.V. Golovanov from the Central Boiler-Turbine Institute, are presented. A set of research works carried out at the modern level made it possible to work out recommendations for making further improvements in the design and operating characteristics of boilers equipped with a vortex furnace.

  10. Corrosion of boiler tube alloys in refuse firing: Shredded vs bulk refuse

    Energy Technology Data Exchange (ETDEWEB)

    Krause, H.H. (Battelle, Columbus, OH (United States)); Daniel, P.L.; Blue, J.D. (Babcock Wilcox, Barberton, OH (United States))

    1994-08-01

    Results of corrosion probe exposures at two mass burning incinerators were compared with those conducted in a unit burning refuse-derived fuel. Tests were conducted with carbon steel, low-alloy steels, stainless steels, and high nickel-chromium alloys. Corrosion rates at similar metal and gas temperatures were essentially the same for both types of fuel. Boiler tube performance in the waterwalls of other incinerators confirmed these results. Boiler design and operating conditions appear to be more important factors in tube wastage than the extent of refuse processing.

  11. The Principle of Super Boiler%超级锅炉工作原理

    Institute of Scientific and Technical Information of China (English)

    周江尧

    2012-01-01

    文章介绍了美国锅炉制造商和能源部共同开发的一种新型工业锅炉系统-超级锅炉,通过改善燃烧、扩展对流换热表面积、采用新型换热设备(TMC/HAH)、先进的控制系统四项措施,使得其锅炉效率达到94%,降低水和燃料的消耗,并具有轻的重量和较少的占地面积。该类型锅炉已在美国多个工厂完成了现场试验,并开始了商业化运作。%The paper described the United States manufacturer of boilers and Department of Energy to jointly develop a new system of industrial boiler system-super boiler,by improving combustion,expanding convective heat transfer surface area,using new heat exchanging equipment(TMC/HAH),advanced control system of four measures,making the boiler efficiency to achieve 94 %,reduce the consumption of water and fuel,and has a lighter weight and smaller footprint.This type of boiler have completed field tests in the United States more factories,and began commercial operation.

  12. Ash particle erosion on steam boiler convective section

    Energy Technology Data Exchange (ETDEWEB)

    Meuronen, V.

    1997-12-31

    In this study, equations for the calculation of erosion wear caused by ash particles on convective heat exchanger tubes of steam boilers are presented. A new, three-dimensional test arrangement was used in the testing of the erosion wear of convective heat exchanger tubes of steam boilers. When using the sleeve-method, three different tube materials and three tube constructions could be tested. New results were obtained from the analyses. The main mechanisms of erosion wear phenomena and erosion wear as a function of collision conditions and material properties have been studied. Properties of fossil fuels have also been presented. When burning solid fuels, such as pulverized coal and peat in steam boilers, most of the ash is entrained by the flue gas in the furnace. In bubbling and circulating fluidized bed boilers, particle concentration in the flue gas is high because of bed material entrained in the flue gas. Hard particles, such as sharp edged quartz crystals, cause erosion wear when colliding on convective heat exchanger tubes and on the rear wall of the steam boiler. The most important ways to reduce erosion wear in steam boilers is to keep the velocity of the flue gas moderate and prevent channelling of the ash flow in a certain part of the cross section of the flue gas channel, especially near the back wall. One can do this by constructing the boiler with the following components. Screen plates can be used to make the velocity and ash flow distributions more even at the cross-section of the channel. Shield plates and plate type constructions in superheaters can also be used. Erosion testing was conducted with three types of tube constructions: a one tube row, an in- line tube bank with six tube rows, and a staggered tube bark with six tube rows. Three flow velocities and two particle concentrations were used in the tests, which were carried out at room temperature. Three particle materials were used: quartz, coal ash and peat ash particles. Mass loss

  13. Ash transformation in suspension fired boilers co-firing coal and straw

    DEFF Research Database (Denmark)

    Zheng, Yuanjing; Jensen, Peter Arendt; Jensen, Anker Degn

    The properties of the ash from co-firing of coal and straw have a large influence on boiler operation, flue gas cleaning equipment and appropriate utilization of the fly ash. A study on the fuel composition and local conditions influence on fly ash properties has been done by making entrained flo...

  14. Usage of Boiler Unit Exhaust Gas Heat in Contact Heat Exchanger

    Directory of Open Access Journals (Sweden)

    G. I. Zhikhar

    2010-01-01

    Full Text Available The paper presents Results of investigations pertaining to operation of a GM-50-14/250 boiler with a contact economizer are given in the paper. The paper reveals influence of contact economizer on fuel economy and reduction of nitrogen oxide discharge.

  15. Ash Deposit Formation and Removal in a Straw and Wood Suspension-Fired Boiler

    DEFF Research Database (Denmark)

    Shafique Bashir, Muhammad; Jensen, Peter Arendt; Frandsen, Flemming

    Utilization of biomass on large suspension-fired boilers is a potentially efficient method to reduce net CO2 emissions and reduce the consumption of fossil fuels. However, ash deposit formation on heat transfer surfaces may cuase operational problems and in severe cases lead to boiler stop...... and manual cleaning. Most studies on ash deposition and removal has been done on biomass grate boilers, while only limited data is available from biomass suspension-firing. The aim of this study was to investigate deposit mass uptake, heat uptake reduction, deposit characteristics, and deposit removal...... scale experimental studies conducted by CHEC indicated that there was not a big difference regarding final deposit mass uptake during straw suspension-firing and combustion on grate. The shedding (deposit removal) events were investigated when the nearby plant sootblower was shutdown. It was identified...

  16. Assessing the emission factors of low-pour-fuel-oil and diesel in steam boilers

    Directory of Open Access Journals (Sweden)

    Ohijeagbon, I.O.

    2012-12-01

    Full Text Available The purpose of this study is to examine the emissions effects resulting from the use of low pour fuel oil (LPFO and diesel fuels in industrial steam boilers operation. The method of ultimate analysis of the products of combustion and emissions of pollutant analysis were used to estimate the annual rate of emissions of boilers. The results shows that the levels of uncontrolled boiler emissions on the environment can lead to increased greenhouse effects, global warming, and pollution and toxilogical impacts on human health. Only carbon monoxide emission was found to vary with the levels of oxygen generation in the products of combustion, while other substances were generally in relation to constituents and rates of consumption of fuel.

  17. Parameter Tuning via Genetic Algorithm of Fuzzy Controller for Fire Tube Boiler

    Directory of Open Access Journals (Sweden)

    Osama I. Hassanein

    2012-04-01

    Full Text Available The optimal use of fuel energy and water in a fire tube boiler is important in achieving economical system operation, precise control system design required to achieve high speed of response with no overshot. Two artificial intelligence techniques, fuzzy control (FLC and genetic-fuzzy control (GFLC applied to control both of the water/steam temperature and water level control loops of boiler. The parameters of the FLC are optimized to locating the optimal solutions to meet the required performance objectives using a genetic algorithm. The parameters subject to optimization are the width of the membership functions and scaling factors. The performance of the fire tube boiler that fitted with GFLC has reliable dynamic performance as compared with the system fitted with FLC.

  18. Static and Transient Performance Prediction for CFB Boilers Using a Bayesian—Gaussian Neural Network

    Institute of Scientific and Technical Information of China (English)

    HaiwenYe; WeidouNi

    1997-01-01

    A bayesian-Gaussian Neural Network(BGNN)is put forward in this paper to predict the static and transient performance of Circulating Fluidized Bed(CFB) boilers.The advantages of this network over Back-Propagation Neural Networks(BPNNs),easier determination of topology,simpler and time saving in training process as well as self-organizing bility,make this network more practical in on-line performance prediction for complicatied processes,Simulation shows that this network is comparable to the BPNNs in predicting the performance of CFB boilers.Good and practical on-line performance predictions are essential for operation guide and model predictive control of CFB boilers,which are under research by the authors.

  19. Measures to reduce carbon content of fly ash in CFB boilers

    Energy Technology Data Exchange (ETDEWEB)

    Shen, L.; Liu, D.C.; Zhang, S.H.; Chen, H.P. [HuaZhong Univ. of Science and Technology, National Laboratory of Coal Combustion (China); Huang, Y.P.; Liu, C.M. [Da Ye Power Plant, Hu-Bei (China); Winter, F. [Vienna Technical Univ., Vienna (Austria)

    2002-07-01

    There is a significant need to develop clean coal combustion technology in China, given that the major energy source is coal, accounting for 75 per cent of primary energy. Circulating fluidized bed (CFB) combustion offers high combustion intensity with low pollutant emissions. It also has good combustion stability and excellent fuel flexibility. However, the high carbon content of the fly ash and the low boiler heat efficiency are two problems that must be addressed, particularly for middle and small sized CFB boilers. This study examined several reasons for high carbon content of fly ash in CFB boilers, including the distribution of particle size, the heating value of the coal and the fractional return of cold material to the combustion chamber. Operating conditions of the fly ash circulating combustion system were also examined. Proven effective measures to reduce carbon content were then suggested. 4 refs., 2 tabs., 2 figs.

  20. On the influence of chlorides and sulphureous compounds on the corrosion of superheater tubes in boilers with special consideration on kraft recovery boilers

    Energy Technology Data Exchange (ETDEWEB)

    Bruno, Fredrik [AaF-IPK AB, Stockholm (Sweden)

    1999-03-01

    This report reviews the thermochemistry of the most relevant corrosion reactions and mechanisms with chloride especially considering the kraft pulp mill recovery boiler. The flue gas side corrosion of superheater tubes is governed by the fuel constituents, and by the carryover particles and the gaseous impurities accompanying the flue gases and the local chemical conditions they cause on the superheater tube surface. A study made on coal-fired boilers in Germany has been interpreted so that the protective ability of the oxide layer on the tube surface of a superheater tube is limited, which causes a close to linear time dependence of the material loss due to corrosion. The thermochemistry of the reactions of the protective oxide layer itself with the components of the deposited carryover and the flue gas sulphur components seems thus to govern the mechanism of the corrosion. The corrosion in the recovery boiler is concluded to be more dependant on this combined action of carry-over and sulphureous oxides, so the presence of chlorides in the flue gases only influences the melting range properties of the sulphate deposits, but seems to exert less influence on the chemical reactions which attack the oxides of the passive layer. The thermochemistry also explains the formation of a sulphide layer often found between the deposits and the surface of the tube metal on superheater tubes as a result of reaction with sulpureous oxides from the flue gas and carbon in the carryover. The factors which in practice limit the superheater corrosion in the recovery boiler are interpreted as both material and process dependent. The main limiting factor for the steam temperature is still the melting range of the sulphate deposit. There seems thus to be little hope for the aim to raise the steam temperature of the kraft recovery boiler above the range which is already achievable with the presently available composite tubes 22 refs, 10 figs

  1. Scandinavian baffle boiler design revisited

    Directory of Open Access Journals (Sweden)

    Stepanov Borivoj Lj.

    2015-01-01

    Full Text Available The aim of this paper is to examine whether the use of baffles in a combustion chamber, one of the well-known low-cost methods for the boiler performance improvement, can be enhanced. Modern day tools like computational fluid dynamics were not present at the time when these measures were invented, developed and successfully applied. The objective of this study is to determine the influence of location and length of a baffle in a furnace, for different mass flows, on gas residence time. The numerical simulations have been performed of a simple Scandinavian stove like furnace. The isothermal model is used, while air is used as a medium and turbulence is modeled by realizable k-epsilon model. The Lagrange particle tracking is used for the residence time distribution determination. The statistical analysis yielded the average residence time. The results of the computational fluid dynamics studies for different baffle positions, dimensions and flow rates show from up to 17% decrease to up to 13 % increase of residence time. The conclusion is that vertical position of the baffle is the most important factor, followed by the length of the baffle, while the least important showed to be the mass flow. [Projekat Ministarstva nauke Republike Srbije, br. III 43008: Development of methods, sensors and systems for monitoring of quality of water, air and land

  2. The Baumgarte concept for wastes. Grate and boiler designed as a unit; Das Baumgarte Konzept fuer Abfaelle. Rost und Kessel als Einheit

    Energy Technology Data Exchange (ETDEWEB)

    Eckardt, Joerg; Gruener, Gerald [Baumgarte Boiler Systems GmbH, Bielefeld (Germany)

    2009-07-01

    Waste incineration plants essentially consist of a thermal, i.e. combustion, component and a power production component. Baumgarte Boiler Systems GmbH is a boiler manufacturer with a tradition of almost 75 years, and the present contribution therefore naturally focuses on the thermal component. In the course of designing more than 100 waste incineration boilers the company has evolved an overall concept for the basic equipment of an incineration plant including a combustion grate and a flue gas purification system as integral parts. The concept is based on a feed grate and a steam generator of preferably horizontal design. One very good example of the innovativeness and durability of Baumgarte boiler systems is the waste incineration plant of Frankfurt/Main with steam parameters of 6.0 MPa and 500 C and 62.8 t/h of steam output. The present contribution describes the essential features and advantages of the Baumgarte concept.

  3. The partitioning of calcium and sulfur between bottom ash and flyash in a commercial CFB boiler

    Energy Technology Data Exchange (ETDEWEB)

    Rozelle, P.L.; Pisupati, S.V.; Morrison, J.L.; Scaroni, A.W.

    1999-07-01

    As part of a program to examine the effect of sorbent properties on sulfation performance in the circulating fluidized bed (CFB) combustion process, a series of sorbents varying in chemical composition was tested under similar operating conditions in a 30 MW(e) CFB boiler. These sorbents ranged from 27.8 to 55.2 wt% CaO, and from 0.54 to 18.8 wt% MgO. The fuel used was a high ash content (68 wt%) coal refuse. Parameters of boiler operation were established from distributed control system data, used to screen test results, and data were eliminated from consideration where changes in boiler load or bed inventory levels were seen prior to sampling of bottom ash and flyash streams. This, and the development of a set of simultaneous equations for measuring individual ash stream flow rates, allowed the computation of calcium and sulfur material balances around the boiler for each sorbent test. The partitioning of calcium and sulfur to the bottom ash and flyash streams was examined. It was found that the majority of both calcium and sulfur fed to the boiler was removed with the flyash, regardless of the sorbent. It was further found that across the range of sorbent properties, the flow of sulfur as a solid with the flyash was relatively uniform (71 to 86 wt% of that fed to the boiler). Calcium to sulfur ratios in the bottom ash were uniformly higher than those found for the corresponding flyash streams, indicating that attrition may play a key role in overall sorbent performance. The calcium balance data also indicated that thermally induced fractures (TIFs) may affect attrition.

  4. Current and advanced NO/sub x/-control technology for coal-fired industrial boilers

    Energy Technology Data Exchange (ETDEWEB)

    1978-12-01

    A NOx-control-technology assessment study of coal-fired industrial boilers was conducted to examine the effectiveness of combustion-modification methods, including low excess air, staged combustion, and burner modifications. Boiler types considered included overfed and underfed stokers, spreader stokers, pulverized-coal and coal-fired cyclone units. Significant variations in NOx emissions occur with boiler type, firing method, and coal type; a relative comparison of emission-control performance, cost, and operational considerations is presented for each method. Baseline (as-found) emissions from grate-fired stokers were shown to be in the range of 200 to 300 ppM. Similarly, as-found emissions from suspension-fired units were quite low (350 to 600 ppM) as compared to comparably designed utility-sized units. Low excess air was shown to be the most effective method on existing units, reducing emissions by approximately 10%. Evaluation of staged combustion and burner modification, however, were limited due to current boiler designs. Major hardware modification/design and implementation are necessary before the potential of these techniques can be fully evaluated. The study emphasized the numerous operational factors that are of major importance to the user in selecting and implementing a combustion-modification program, including energy considerations, incremental capital and operating costs, corrosion, secondary pollutants, and retrofit potential.

  5. Influence of Heat Flux and Friction Coefficient on Thermal Stresses in Risers of Drum Boilers under Dynamic Conditions of Steam Demand

    Directory of Open Access Journals (Sweden)

    M. A. Habib

    2013-01-01

    Full Text Available Boiler swing rate, which is the rate at which the boiler load is changed, has significant influence on the parameters of the boiler operating conditions such as drum water pressure and level, steam quality in the riser tubes, wall temperatures of riser tubes, and the associated thermal stresses. In this paper, the thermal stresses developed in boiler tubes due to elevated rates of heat transfer and friction are presented versus thermal stresses developed in tubes operated under normal conditions. The differential equations comprising the nonlinear model and governing the flow inside the boiler tubes were formulated to study different operational scenarios in terms of resulting dynamic response of critical variables. The experimental results and field data were obtained to validate the present nonlinear dynamic model. The calculations of the heat flux and the allowable steam quality were used to determine the maximum boiler swing rates at different conditions of riser tube of friction factor and heat flux. Diagrams for the influence of friction factor of the boiler tubes and the heat flux, that the tube is subjected to, on the maximum swing rate were examined.

  6. Computer simulation of the fire-tube boiler hydrodynamics

    Directory of Open Access Journals (Sweden)

    Khaustov Sergei A.

    2015-01-01

    Full Text Available Finite element method was used for simulating the hydrodynamics of fire-tube boiler with the ANSYS Fluent 12.1.4 engineering simulation software. Hydrodynamic structure and volumetric temperature distribution were calculated. The results are presented in graphical form. Complete geometric model of the fire-tube boiler based on boiler drawings was considered. Obtained results are suitable for qualitative analysis of hydrodynamics and singularities identification in fire-tube boiler water shell.

  7. Computer simulation of the fire-tube boiler hydrodynamics

    OpenAIRE

    Khaustov Sergei A.; Zavorin Alexander S.; Buvakov Konstantin V.; Sheikin Vyacheslav A.

    2015-01-01

    Finite element method was used for simulating the hydrodynamics of fire-tube boiler with the ANSYS Fluent 12.1.4 engineering simulation software. Hydrodynamic structure and volumetric temperature distribution were calculated. The results are presented in graphical form. Complete geometric model of the fire-tube boiler based on boiler drawings was considered. Obtained results are suitable for qualitative analysis of hydrodynamics and singularities identification in fire-tube boiler water shell.

  8. Lithium Coatings on NSTX Plasma Facing Components and Its Effects On Boundary Control, Core Plasma Performance, and Operation

    Energy Technology Data Exchange (ETDEWEB)

    H.W.Kugel, M.G.Bell, H.Schneider, J.P.Allain, R.E.Bell, R Kaita, J.Kallman, S. Kaye, B.P. LeBlanc, D. Mansfield, R.E. Nygen, R. Maingi, J. Menard, D. Mueller, M. Ono, S. Paul, S.Gerhardt, R.Raman, S.Sabbagh, C.H.Skinner, V.Soukhanovskii, J.Timberlake, L.E.Zakharov, and the NSTX Research Team

    2010-01-25

    NSTX high-power divertor plasma experiments have used in succession lithium pellet injection (LPI), evaporated lithium, and injected lithium powder to apply lithium coatings to graphite plasma facing components. In 2005, following wall conditioning and LPI, discharges exhibited edge density reduction and performance improvements. Since 2006, first one, and now two lithium evaporators have been used routinely to evaporate lithium onto the lower divertor region at total rates of 10-70 mg/min for periods 5-10 min between discharges. Prior to each discharge, the evaporators are withdrawn behind shutters. Significant improvements in the performance of NBI heated divertor discharges resulting from these lithium depositions were observed. These evaporators are now used for more than 80% of NSTX discharges. Initial work with injecting fine lithium powder into the edge of NBI heated deuterium discharges yielded comparable changes in performance. Several operational issues encountered with lithium wall conditions, and the special procedures needed for vessel entry are discussed. The next step in this work is installation of a Liquid Lithium Divertor surface on the outer part of the lower divertor.

  9. Hierarchthis: An Interactive Interface for Identifying Mission-Relevant Components of the Advanced Multi-Mission Operations System

    Science.gov (United States)

    Litomisky, Krystof

    2012-01-01

    Even though NASA's space missions are many and varied, there are some tasks that are common to all of them. For example, all spacecraft need to communicate with other entities, and all spacecraft need to know where they are. These tasks use tools and services that can be inherited and reused between missions, reducing systems engineering effort and therefore reducing cost.The Advanced Multi-Mission Operations System, or AMMOS, is a collection of multimission tools and services, whose development and maintenance are funded by NASA. I created HierarchThis, a plugin designed to provide an interactive interface to help customers identify mission-relevant tools and services. HierarchThis automatically creates diagrams of the AMMOS database, and then allows users to show/hide specific details through a graphical interface. Once customers identify tools and services they want for a specific mission, HierarchThis can automatically generate a contract between the Multimission Ground Systems and Services Office, which manages AMMOS, and the customer. The document contains the selected AMMOS components, along with their capabilities and satisfied requirements. HierarchThis reduces the time needed for the process from service selections to having a mission-specific contract from the order of days to the order of minutes.

  10. Operant conditioning: a minimal components requirement in artificial spiking neurons designed for bio-inspired robot's controller.

    Science.gov (United States)

    Cyr, André; Boukadoum, Mounir; Thériault, Frédéric

    2014-01-01

    In this paper, we investigate the operant conditioning (OC) learning process within a bio-inspired paradigm, using artificial spiking neural networks (ASNN) to act as robot brain controllers. In biological agents, OC results in behavioral changes learned from the consequences of previous actions, based on progressive prediction adjustment from rewarding or punishing signals. In a neurorobotics context, virtual and physical autonomous robots may benefit from a similar learning skill when facing unknown and unsupervised environments. In this work, we demonstrate that a simple invariant micro-circuit can sustain OC in multiple learning scenarios. The motivation for this new OC implementation model stems from the relatively complex alternatives that have been described in the computational literature and recent advances in neurobiology. Our elementary kernel includes only a few crucial neurons, synaptic links and originally from the integration of habituation and spike-timing dependent plasticity as learning rules. Using several tasks of incremental complexity, our results show that a minimal neural component set is sufficient to realize many OC procedures. Hence, with the proposed OC module, designing learning tasks with an ASNN and a bio-inspired robot context leads to simpler neural architectures for achieving complex behaviors.

  11. NOx Control Options and Integration for US Coal Fired Boilers

    Energy Technology Data Exchange (ETDEWEB)

    Mike Bockelie; Kevin Davis; Temi Linjewile; Connie Senior; Eric Eddings; Kevin Whitty; Larry Baxter; Calvin Bartholomew; William Hecker; Stan Harding

    2003-06-30

    This is the twelfth Quarterly Technical Report for DOE Cooperative Agreement No: DE-FC26-00NT40753. The goal of the project is to develop cost effective analysis tools and techniques for demonstrating and evaluating low NOx control strategies and their possible impact on boiler performance for boilers firing US coals. The Electric Power Research Institute (EPRI) is providing co-funding for this program. This program contains multiple tasks and good progress is being made on all fronts. During this quarter, a new effort was begun on the development of a corrosion management system for minimizing the impacts of low NOx combustion systems on waterwalls; a kickoff meeting was held at the host site, AEP's Gavin Plant, and work commenced on fabrication of the probes. FTIR experiments for SCR catalyst sulfation were finished at BYU and indicated no vanadium/vanadyl sulfate formation at reactor conditions. Improvements on the mass-spectrometer system at BYU have been made and work on the steady state reactor system shakedown neared completion. The slipstream reactor continued to operate at AEP's Rockport plant; at the end of the quarter, the catalysts had been exposed to flue gas for about 1000 hours. Some operational problems were addressed that enable the reactor to run without excessive downtime by the end of the quarter.

  12. 46 CFR 176.812 - Pressure vessels and boilers.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 7 2010-10-01 2010-10-01 false Pressure vessels and boilers. 176.812 Section 176.812... TONS) INSPECTION AND CERTIFICATION Material Inspections § 176.812 Pressure vessels and boilers. (a.... (b) Periodic inspection and testing requirements for boilers are contained in § 61.05 in subchapter...

  13. 40 CFR 761.71 - High efficiency boilers.

    Science.gov (United States)

    2010-07-01

    ... 40 Protection of Environment 30 2010-07-01 2010-07-01 false High efficiency boilers. 761.71... PROHIBITIONS Storage and Disposal § 761.71 High efficiency boilers. (a) To burn mineral oil dielectric fluid containing a PCB concentration of ≥50 ppm, but boiler shall comply with the...

  14. 46 CFR 56.50-30 - Boiler feed piping.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 2 2010-10-01 2010-10-01 false Boiler feed piping. 56.50-30 Section 56.50-30 Shipping... APPURTENANCES Design Requirements Pertaining to Specific Systems § 56.50-30 Boiler feed piping. (a) General... least two separate means of supplying feed water for the boilers. All feed pumps shall be fitted...

  15. THERMAL BOUNDARY LAYER IN CFB BOILER RISER

    Institute of Scientific and Technical Information of China (English)

    Jinwei; Wang; Xinmu; Zhao; Yu; Wang; Xing; Xing; Jiansheng; Zhang; Guangxi; Yue

    2006-01-01

    Measurement of temperature profiles of gas-solid two-phase flow at different heights in commercial-scale circulating fluidized bed (CFB) boilers was carried out. Experimental results showed that the thickness of thermal boundary layer was generally independent of the distance from the air distributor, except when close to the riser outlet. Through analysis of flow and combustion characteristics in the riser, it was found that the main reasons for the phenomena were: 1) the hydrodynamic boundary layer was thinner than the thermal layer and hardly changed along the CFB boiler height, and 2) both radial and axial mass and heat exchanges were strong in the CFB boiler. Numerical simulation of gas flow in the outlet zone confirmed that the distribution of the thermal boundary layer was dominated by the flow field characteristics.

  16. Direct contact, binary fluid geothermal boiler

    Science.gov (United States)

    Rapier, Pascal M.

    1982-01-01

    Energy is extracted from geothermal brines by direct contact with a working fluid such as isobutane which is immiscible with the brine in a geothermal boiler. The geothermal boiler provides a distributor arrangement which efficiently contacts geothermal brine with the isobutane in order to prevent the entrainment of geothermal brine in the isobutane vapor which is directed to a turbine. Accordingly the problem of brine carry-over through the turbine causes corrosion and scaling thereof is eliminated. Additionally the heat exchanger includes straightening vanes for preventing startup and other temporary fluctuations in the transitional zone of the boiler from causing brine carryover into the turbine. Also a screen is provided in the heat exchanger to coalesce the working fluid and to assist in defining the location of the transitional zone where the geothermal brine and the isobutane are initially mixed.

  17. Innovative Clean Coal Technology (ICCT): 500-MW demonstration of advanced wall-fired cmbustion techniques for the reduction of nitrogen oxide (NO{sub x}) emissions from coal-fired boilers. Field chemical emissions monitoring, Overfire air and overfire air/low NO{sub x} burner operation: Final report

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1993-12-31

    This report summarizes data gathered by Radian Corporation at a coal-fired power plant, designated Site 16, for a program sponsored by the United States Department of Energy (DOE), Southern Company Services (SCS), and the Electric Power Research Institute (EPRI). Concentrations of selected inorganic and organic substances were measured in the process and discharge streams of the plant operating under two different types of combustion modifications: overfire air (OFA) and a combination of overfire air with low-NO{sub x} burners (OFA/LNB). Information contained in this report will allow DOE and EPRI to determine the effects of low-NO{sub x} modifications on plant emissions and discharges. Sampling was performed on an opposed wall-fired boiler burning medium-sulfur bituminous coal. Emissions were controlled by electrostatic precipitators (ESPs). The testing was conducted in two distinct sampling periods, with the OFA test performed in March of 1991 and the OFA/LNB test performed in May of 1993. Specific objectives were: to quantify emissions of target substances from the stack; to determine the efficiency of the ESPs for removing the target substances; and to determine the fate of target substances in the various plant discharge streams.

  18. NOx Control Options and Integration for US Coal Fired Boilers

    Energy Technology Data Exchange (ETDEWEB)

    Mike Bockelie; Kevin Davis; Temi Linjewile; Connie Senior; Eric Eddings; Kevin Whitty; Larry Baxter; Calvin Bartholomew; William Hecker; Stan Harding; Robert Hurt

    2003-12-31

    This is the fourteenth Quarterly Technical Report for DOE Cooperative Agreement No: DEFC26-00NT40753. The goal of the project is to develop cost effective analysis tools and techniques for demonstrating and evaluating low NOx control strategies and their possible impact on boiler performance for boilers firing US coals. The Electric Power Research Institute (EPRI) is providing co-funding for this program. Using the initial CFD baseline modeling of the Gavin Station and the plant corrosion maps, six boiler locations for the corrosion probes were identified and access ports have been installed. Preliminary corrosion data obtained appear consistent and believable. In situ, spectroscopic experiments at BYU reported in part last quarter were completed. New reactor tubes have been made for BYU's CCR that allow for testing smaller amounts of catalyst and thus increasing space velocity; monolith catalysts have been cut and a small reactor that can accommodate these pieces for testing is in its final stages of construction. A poisoning study on Ca-poisoned catalysts was begun this quarter. A possible site for a biomass co-firing test of the slipstream reactor was visited this quarter. The slipstream reactor at Rockport required repair and refurbishment, and will be re-started in the next quarter. This report describes the final results of an experimental project at Brown University on the fundamentals of ammonia / fly ash interactions with relevance to the operation of advanced NOx control technologies such as selective catalytic reduction. The Brown task focused on the measurement of ammonia adsorption isotherms on commercial fly ash samples subjected to a variety of treatments and on the chemistry of dry and semi-dry ammonia removal processes.

  19. Recovery Act: Oxy-Combustion Technology Development for Industrial-Scale Boiler Applications. Task 4 - Testing in Alstom's 15 MWth Boiler Simulation Facility

    Energy Technology Data Exchange (ETDEWEB)

    Levasseur, Armand

    2014-04-30

    Alstom Power Inc. (Alstom), under U.S. DOE/NETL Cooperative Agreement No. DE-NT0005290, is conducting a development program to generate detailed technical information needed for application of oxy-combustion technology. The program is designed to provide the necessary information and understanding for the next step of large-scale commercial demonstration of oxy combustion in tangentially fired boilers and to accelerate the commercialization of this technology. The main project objectives include: Design and develop an innovative oxyfuel system for existing tangentially-fired boiler units that minimizes overall capital investment and operating costs; Evaluate performance of oxyfuel tangentially fired boiler systems in pilot scale tests at Alstom’s 15 MWth tangentially fired Boiler Simulation Facility (BSF); Address technical gaps for the design of oxyfuel commercial utility boilers by focused testing and improvement of engineering and simulation tools; Develop the design, performance and costs for a demonstration scale oxyfuel boiler and auxiliary systems; Develop the design and costs for both industrial and utility commercial scale reference oxyfuel boilers and auxiliary systems that are optimized for overall plant performance and cost; and, Define key design considerations and develop general guidelines for application of results to utility and different industrial applications. The project was initiated in October 2008 and the scope extended in 2010 under an ARRA award. The project is scheduled for completion by April 30, 2014. Central to the project is 15 MWth testing in the BSF, which provided in-depth understanding of oxy-combustion under boiler conditions, detailed data for improvement of design tools, and key information for application to commercial scale oxy-fired boiler design. Eight comprehensive 15 MWth oxy-fired test campaigns were performed with different coals, providing detailed data on combustion, emissions, and thermal behavior over a matrix of

  20. Control Properties of Bottom Fired Marine Boilers

    DEFF Research Database (Denmark)

    Solberg, Brian; Andersen, Palle; Karstensen, Claus M. S.

    2005-01-01

    This paper focuses on model analysis of a dynamic model of a bottom fired one-pass smoke tube boiler. Linearised versions of the model are analysed to determine how gain, time constants and right half plane zeros (caused by the shrink-and-swell phenomenon) depend on the steam flow load. Furthermore...... the interactions in the system are inspected to analyse potential benefit from using a multivariable control strategy in favour of the current strategy based on single loop theory. An analysis of the nonlinear model is carried out to further determine the nonlinear characteristics of the boiler system...

  1. Central heating: fossil-fired boilers

    Energy Technology Data Exchange (ETDEWEB)

    Blazek, C.F.; Baker, N.R.; Tison, R.R.

    1979-05-01

    This evaluation provides performance and cost data for fossil-fuel-fired steam boilers, hot-water generators, and thermal fluid generators currently available from manufacturers. Advanced-technology fluidized-bed boilers also are covered. Performance characteristics investigated include unit efficiencies, turndown capacity, and pollution requirements. Costs are tabulated for equipment and installation of both field-erected and packaged units. The information compiled in this evaluation will assist in the process of selecting energy-conversion units required for industrial, commercial, and residential applications.

  2. Soot blowing methods and soot steam consumption in Swedish recovery boilers; Sotningsmetoder och sotaangfoerbrukning i svenska sodapannor

    Energy Technology Data Exchange (ETDEWEB)

    Svedin, Kristoffer; Wallin, Erik; Ahlroth, Mikael

    2008-09-15

    The aim with the report was to put together a description of the current state of the sootblowing systems at Swedish recovery boilers, and to explain differences in cleanability and sootblowing efficiency. In chapter 4 a summary of new techniques and alternative soot blowing methods is found. The report is intended for persons working in the pulp industry. To facilitate the benchmarking the recovery boilers have been divided into two groups. Group A comprises recovery boilers which only have one stop per year and the remaining recovery boilers with more than one stop are classified into group B. The following conclusions, based on the recovery boiler design specifications, are of importance to achieve high boiler availability: Low furnace load; High recovery boiler, wide furnace bottom area; Modern air ports; Small or no correlation between cross pitch division in heat surfaces and cleanability could be seen. The expectation was to identify such a relation. However there are doubts on the correctness in reported data. The amount of chlorine and potassium is assumed to affect the cleanability for a few recovery boilers, but for the majority the amounts are low and most likely do not impact the operation. Because of the large impact of the recovery boilers design data (furnace area, load etc.) on the sootblowing, it has been hard to identify the relation cleanability contra sootblowing system. The relations that could be seen are: No distinction between normally designed nozzles and 'high efficiency' nozzles could be identified. The operational conditions for the different models differ a lot and the effect of nozzle type could not be distinguished. Only a minority of the soot blowing sequences are known from the study. In the recovery boilers with problematic areas improvements can be made in the soot blowing sequence. Four recovery boilers are using intelligent soot blowing of some kind. Two of these boilers have low availability and the other two have

  3. Hydronic Heating Retrofits for Low-Rise Multifamily Buildings: Boiler Control Replacement and Monitoring

    Energy Technology Data Exchange (ETDEWEB)

    Dentz, J.; Henderson, H.; Varshney, K.

    2014-09-01

    The ARIES Collaborative, a U.S. Department of Energy Building America research team, partnered with NeighborWorks America affiliate Homeowners' Rehab Inc. (HRI) of Cambridge, Massachusetts, to study improvements to the central hydronic heating system in one of the nonprofit's housing developments. The heating controls in the three-building, 42-unit Columbia Cambridge Alliance for Spanish Tenants housing development were upgraded. Fuel use in the development was excessive compared to similar properties. A poorly insulated thermal envelope contributed to high energy bills, but adding wall insulation was not cost-effective or practical. The more cost-effective option was improving heating system efficiency. Efficient operation of the heating system faced several obstacles, including inflexible boiler controls and failed thermostatic radiator valves. Boiler controls were replaced with systems that offer temperature setbacks and one that controls heat based on apartment temperature in addition to outdoor temperature. Utility bill analysis shows that post-retrofit weather-normalized heating energy use was reduced by 10%-31% (average of 19%). Indoor temperature cutoff reduced boiler runtime (and therefore heating fuel consumption) by 28% in the one building in which it was implemented. Nearly all savings were obtained during night which had a lower indoor temperature cut off (68 degrees F) than day (73 degrees F). This implies that the outdoor reset curve was appropriately adjusted for this building for daytime operation. Nighttime setback of heating system supply water temperature had no discernable impact on boiler runtime or gas bills.

  4. NO{sub x} controls for coal-fired utility boilers in East Central Europe

    Energy Technology Data Exchange (ETDEWEB)

    Eskinazi, D. [Electric Power Research Inst., Washington, DC (United States); Tavoulareas, E.S. [Energy Technologies Enterprises Corp., McLean, VA (United States)

    1995-12-01

    Increasing environmental pressures worldwide, including East Central Europe are placing greater emphasis on NO{sub x} emission controls in utility power plants. Western Europe, Japan and the U.S. have significant experience in applying NO{sub x} controls, especially in boilers firing hard coal. Some countries in Europe (i.e., Germany and Austria), have gained experience in applying NO{sub x} controls in boilers firing low-rank coal. This experience can be applied to East Central European countries in providing the basis for planning NO{sub x} control projects, suggesting cost-effective solutions, and providing lessons learned. However, while the experience is generally applicable to East Central European countries, differences in boiler design, operation and coal characteristics also need to be considered. This paper begins with a comparison of the NO{sub x} regulations, identifies the key NO{sub x} control technologies and the worldwide experience with them, and discusses the achievable NO{sub x} reduction, O&M impacts, and retrofit costs for each technology. Emphasis is placed on retrofit applications for existing boilers, because new coal-fired power plants are not expected to be built for the next 5-10 years. This paper also focuses on technologies with relatively low cost and operational simplicity: combustion system tuning/optimization. low-NO{sub x} burners (LNB), overfire air (OFA), selective non-catalytic reduction (SNCR), and reburning.

  5. Building America Case Study: Boiler Control Replacement for Hydronically Heated Multifamily Buildings, Cambridge, Massachusetts (Fact Sheet)

    Energy Technology Data Exchange (ETDEWEB)

    2014-11-01

    The ARIES Collaborative, a U.S. Department of Energy Building America research team, partnered with NeighborWorks America affiliate Homeowners' Rehab Inc. (HRI) of Cambridge, Massachusetts, to study improvements to the central hydronic heating system in one of the nonprofit's housing developments. The heating controls in the three-building, 42-unit Columbia Cambridge Alliance for Spanish Tenants housing development were upgraded. Fuel use in the development was excessive compared to similar properties. A poorly insulated thermal envelope contributed to high energy bills, but adding wall insulation was not cost-effective or practical. The more cost-effective option was improving heating system efficiency. Efficient operation of the heating system faced several obstacles, including inflexible boiler controls and failed thermostatic radiator valves. Boiler controls were replaced with systems that offer temperature setbacks and one that controls heat based on apartment temperature in addition to outdoor temperature. Utility bill analysis shows that post-retrofit weather-normalized heating energy use was reduced by 10%-31% (average of 19%). Indoor temperature cutoff reduced boiler runtime (and therefore heating fuel consumption) by 28% in the one building in which it was implemented. Nearly all savings were obtained during night which had a lower indoor temperature cut off (68 degrees F) than day (73 degrees F). This implies that the outdoor reset curve was appropriately adjusted for this building for daytime operation. Nighttime setback of heating system supply water temperature had no discernable impact on boiler runtime or gas bills.

  6. Alkali metal pool boiler life tests for a 25 kWe advanced Stirling conversion system

    Science.gov (United States)

    Anderson, W. G.; Rosenfeld, J. H.; Noble, J.

    The overall operating temperature and efficiency of solar-powered Stirling engines can be improved by adding an alkali metal pool boiler heat transport system to supply heat more uniformly to the heater head tubes. One issue with liquid metal pool boilers is unstable boiling. Stable boiling is obtained with an enhanced boiling surface containing nucleation sites that promote continuous boiling. Over longer time periods, it is possible that the boiling behavior of the system will change. An 800-h life test was conducted to verify that pool boiling with the chosen fluid/surface combination remains stable as the system ages. The apparatus uses NaK boiling on a - 100 + 140 stainless steel sintered porous layer, with the addition of a small amount of xenon. Pool boiling remained stable to the end of life test. The pool boiler life test included a total of 82 cold starts, to simulate startup each morning, and 60 warm restarts, to simulate cloud cover transients. The behavior of the cold and warm starts showed no significant changes during the life test. In the experiments, the fluid/surface combination provided stable, high-performance boiling at the operating temperature of 700 C. Based on these experiments, a pool boiler was designed for a full-scale 25-kWe Stirling system.

  7. NOx CONTROL OPTIONS AND INTEGRATION FOR US COAL FIRED BOILERS

    Energy Technology Data Exchange (ETDEWEB)

    Mike Bockelie; Marc Cremer; Kevin Davis; Connie Senior; Bob Hurt; Eric Eddings; Larry Baxter

    2002-04-30

    This is the seventh Quarterly Technical Report for DOE Cooperative Agreement No: DE-FC26-00NT40753. The goal of the project is to develop cost effective analysis tools and techniques for demonstrating and evaluating low NOx control strategies and their possible impact on boiler performance for firing US coals. The Electric Power Research Institute (EPRI) is providing co-funding for this program. This program contains multiple tasks and good progress is being made on all fronts. A series of field tests for RRI at the Ameren Sioux Unit No.1 have demonstrated that RRI can provide up to 30% NOx reduction over the use of over fire air in large scale (480MW) cyclone fired utility boilers. The field tests and modeling results are in good agreement. Final data analysis has been completed for tests performed at Eastlake Power Station of a real-time waterwall corrosion monitoring system. The tests demonstrated that corrosion could be measured accurately in real-time in normal boiler operations, and an assessment of waterwall wastage could be made without impacting boiler availability. Detailed measurements of soot volume fraction have been performed for a coal burner in a pilot scale test furnace. The measured values are in good agreement with the expected trends for soot generation and destruction. Catalysts from four commercial manufacturers have been ordered and one of the samples was received this quarter. Several in situ analyses of vanadium-based SCR catalyst systems were completed at BYU. Results to date indicate that the system produces results that represent improvements compared to literature examples of similar experiments. Construction of the catalyst characterization system (CCS) reactor is nearly complete, with a few remaining details discussed in this report. A literature review originally commissioned from other parties is being updated and will be made available under separate cover as part of this investigation. Fabrication of the multi-catalyst slipstream

  8. Control Properties of Bottom Fired Marine Boilers

    DEFF Research Database (Denmark)

    Solberg, Brian; Andersen, Palle; Karstensen, Claus M. S.

    2007-01-01

    This paper focuses on model analysis of a dynamic model of a bottom fired one-pass smoke tube boiler. Linearized versions of the model are analyzed and show large variations in system gains at steady state as function of load whereas gain variations near the desired bandwidth are small. An analysis...

  9. Environmental control during steam boiler washing

    Energy Technology Data Exchange (ETDEWEB)

    Guimaraes, Marcio A.B.; Abreu Pereira, Vera L. de [Companhia Petroquimica do Nordeste (COPENE), Camacari, BA (Brazil). Div. de Engenharia Ambiental; Ringler, Ulrich E.S. [PROMON Engenharia Ltda., Salvador, BA (Brazil)

    1993-12-31

    The washing and chemical cleaning of boilers, activities of a high polluting potential, are responsible for the generation of wastewater of high contents of heavy metals, suspended solids and chemical oxygen demand (COD). This paper describes the actions carried out by COPENE - Petroquimica do Nordeste S/A - in order to reduce this problem. (author). 10 refs., 3 figs., 2 tabs.

  10. Debugging and Rectification of Electric Heating Boilers

    Institute of Scientific and Technical Information of China (English)

    GE; Cheng-song

    2015-01-01

    Steam system of CRARL mainly provides steam for dissolving system,and steam was transported through pipes.The major equipment is a150kW steam electric heating boiler(FH-JZ-003),with rated evaporation 0.2T/h and rated pressure 1.0MPa.It was found during debugging

  11. Is That Boiler Ready To Blow?

    Science.gov (United States)

    Robinson, Glenn S.; Trombley, Robert E.

    2001-01-01

    Discusses implementation of a thorough assessment program to determine the condition of boilers, pressure vessels and other plant equipment to determine the feasibility of part or entire system replacement. Assessment basics are examined as are tips for selecting the right inspection and engineering contractor for assessments. (GR)

  12. Control of boiler temperature with explicit MPC; Panntemperaturreglering med explicit MPC

    Energy Technology Data Exchange (ETDEWEB)

    Slaetteke, Ola; Velut, Stefan; Raaberg, Martin

    2012-02-15

    MPC is the multivariable controller that has been most successful in the process industry and particularly the petrochemical industry. It has been described as one of the most significant developments in process control and the main reasons for this are: 1. It handles multivariable control problems in a natural manner. 2. It is relative easy to understand the structure of the controller, which is the same whether it is a simple loop or a multivariable system. 3. It handles limitations of both the process and other practical constraints in a systematic way. Examples of this is that a valve can only work between 0 and 100 %, but also that the CO-level in the flue gas must not exceed a certain level. 4. It allows for operating conditions near critical process boundaries, which in many cases is synonymous with increased production rates, reduced raw material consumption, better energy utilization, and faster process transitions. The aim of the project is to evaluate the potential of multivariable control in the form of explicit MPC in a boiler at Stora Enso Hylte Bruk. This research task can be divided into two sub-tasks: 1. General evaluation of explicit MPC. 2. Evaluation of multivariable control of boiler temperature The purpose of subtask one is to evaluate what is required of a facility owner to implement explicit MPC in a control system. This includes everything from available calculation tools, what is important to consider during the design phase of the controller, different pitfalls that exist, management of different operating modes, to how the controller should be implemented and commissioned. Subtask two is intended to evaluate the multivariable control of a boiler of CFB type (circulating fluidized bed). MPC controller will regulate the temperature in the boiler. In order to maintain the waste incineration directive, the temperature in the upper part of the boiler is controlled. This is done by means of changes in the flow of natural gas injection and

  13. Economic valuation of heat pumps and electric boilers in the Danish energy system

    DEFF Research Database (Denmark)

    Nielsen, Maria Grønnegaard; Morales González, Juan Miguel; Zugno, Marco

    2016-01-01

    Heat pumps (HP) and electric immersion boilers (EB) have great potential to increase flexibility in energy systems. In parallel, decreasing taxes on electricity-based heat production are creating a more favorable economic environment for the deployment of these units in Denmark. In this paper......, the economic value of heat pumps and electric boilers is assessed by simulating their day-to-day market performance using a novel operational strategy based on two-stage stochastic programming. This stochastic model is employed to optimize jointly the daily operation of HPs and EBs along with the Combined Heat...... representative weeks of 2013. We show that the use of stochastic operational models is critical, as standard deterministic models provide an overestimation of the added benefits from the installation of HPs and EBs, thus leading to over-investment in capacity. Furthermore, we perform sensitivity studies...

  14. Cracking and Corrosion of Composite Tubes in Black Liquor Recovery Boiler Primary Air Ports

    Energy Technology Data Exchange (ETDEWEB)

    Keiser, James R.; Singbeil, Douglas L.; Sarma, Gorti B.; Kish, Joseph R.; Yuan, Jerry; Frederick, Laurie A.; Choudhury, Kimberly A.; Gorog, J. Peter; Jetté, Francois R.; Hubbard, Camden R.; Swindeman, Robert W.; Singh, Prett M.; Maziasz, Phillip J.

    2006-10-01

    Black liquor recovery boilers are an essential part of kraft mills. Their design and operating procedures have changed over time with the goal of providing improved boiler performance. These performance improvements are frequently associated with an increase in heat flux and/or operating temperature with a subsequent increase in the demand on structural materials associated with operation at higher temperatures and/or in more corrosive environments. Improvements in structural materials have therefore been required. In most cases the alternate materials have provided acceptable solutions. However, in some cases the alternate materials have solved the original problem but introduced new issues. This report addresses the performance of materials in the tubes forming primary air port openings and, particularly, the problems associated with use of stainless steel clad carbon steel tubes and the solutions that have been identified.

  15. Assessing the Exergy Costs of a 332-MW Pulverized Coal-Fired Boiler

    Directory of Open Access Journals (Sweden)

    Victor H. Rangel-Hernandez

    2016-08-01

    Full Text Available In this paper, we analyze the exergy costs of a real large industrial boiler with the aim of improving efficiency. Specifically, the 350-MW front-fired, natural circulation, single reheat and balanced draft coal-fired boiler forms part of a 1050-MW conventional power plant located in Spain. We start with a diagram of the power plant, followed by a formulation of the exergy cost allocation problem to determine the exergy cost of the product of the boiler as a whole and the expenses of the individual components and energy streams. We also define a productive structure of the system. Furthermore, a proposal for including the exergy of radiation is provided in this study. Our results show that the unit exergy cost of the product of the boiler goes from 2.352 to 2.5, and that the maximum values are located in the ancillary electrical devices, such as induced-draft fans and coil heaters. Finally, radiation does not have an effect on the electricity cost, but affects at least 30% of the unit exergy cost of the boiler’s product.

  16. Regulation and control method of water quality in waste heat boiler%废热锅炉水质调节的问题及控制方法

    Institute of Scientific and Technical Information of China (English)

    陈世通; 苏庆贺; 林广顺; 孙善楠

    2013-01-01

    According to the waste heat boiler water pH reduction problem in operation, we analyze reasons of boiler water pH reduction is boiler feed water quality does not conform to specified requirements. Taking appropriate method to ensure safe operation of boiler equipment, and put forward the feasible improvements.%根据废热锅炉炉水在运行中出现pH值降低的问题进行分析,找出炉水pH值过低的原因是锅炉给水水质不符合规定要求所致。采取了相应方法保证锅炉设备安全运行,并提出了可行的改进措施。

  17. Invariant differential operators on H-type groups and discrete components in restrictions of complementary series of rank one semisimple groups

    DEFF Research Database (Denmark)

    Möllers, Jan; Ørsted, Bent; Zhang, Genkai

    2016-01-01

    on the nilpotent radicals $N$ and $N_1$ of the minimal parabolics in $G$ and $G_1$, respectively. The groups $N$ and $N_1$ are of H-type and we construct explicitly invariant differential operators between $N$ and $N_1$. These operators induce the projections onto the discrete components. Our construction...... of the invariant differential operators is carried out uniformly in the framework of H-type groups and also works for those H-type groups which do not occur as nilpotent radical of a parabolic subgroup in a semisimple group....

  18. METHANE de-NOX for Utility PC Boilers

    Energy Technology Data Exchange (ETDEWEB)

    Bruce Bryan; Serguei Nester; Joseph Rabovitser; Stan Wohadlo

    2005-09-30

    The overall project objective is the development and validation of an innovative combustion system, based on a novel coal preheating concept prior to combustion, that can reduce NO{sub x} emissions to 0.15 lb/million Btu or less on utility pulverized coal (PC) boilers. This NO{sub x} reduction should be achieved without loss of boiler efficiency or operating stability, and at more than 25% lower levelized cost than state-of-the-art SCR technology. A further objective is to ready technology for full-scale commercial deployment to meet the market demand for NO{sub x} reduction technologies. Over half of the electric power generated in the U.S. is produced by coal combustion, and more than 80% of these units utilize PC combustion technology. Conventional measures for NOx reduction in PC combustion processes rely on combustion and post-combustion modifications. A variety of combustion-based NO{sub x} reduction technologies are in use today, including low-NO{sub x} burners (LNBs), flue gas recirculation (FGR), air staging, and natural gas or other fuel reburning. Selective non-catalytic reduction (SNCR) and selective catalytic reduction (SCR) are post-combustion techniques. NO{sub x} reduction effectiveness from these technologies ranges from 30 to 60% and up to 90-93% for SCR. Typically, older wall-fired PC burner units produce NO{sub x} emissions in the range of 0.8-1.6 lb/million Btu. Low-NO{sub x} burner systems, using combinations of fuel staging within the burner and air staging by introduction of overfire air in the boiler, can reduce NO{sub x} emissions by 50-60%. This approach alone is not sufficient to meet the desired 0.15 lb/million Btu NO{sub x} standard with a range of coals and boiler loads. Furthermore, the heavy reliance on overfire air can lead to increased slagging and corrosion in furnaces, particularly with higher-sulfur coals, when LNBs are operated at sub-stoichiometric conditions to reduce fuel-derived NOx in the flame. Therefore, it is desirable

  19. Development of a Rapidly Deployable Special Operations Component Command (SOCC) Core Concept for the North Atlantic Treaty Organization (NATO) Special Operations Headquarters (NSHQ)

    Science.gov (United States)

    2011-12-01

    his vast “ renaissance type” knowledge in a wide array of disciplines; and the second, the most important, is his big heart. This is what makes him...operational control (OPCON) of all SOF in a designated theatre of operations. The CJFSOCC normally controls between two and six JSOTFs, SOTGs and /or...must be able to conduct NATO J1-J8 functions, advanced crisis response, time sensitive planning, and theatre - level campaign planning. It must be

  20. Experiences from measurements on combined solar heating and biomass-fired boilers; Erfaringer fra maalinger paa kombinerede solvarme- og biobraendselsanlaeg

    Energy Technology Data Exchange (ETDEWEB)

    Overgaard, L.L.; Ellehauge, K.; Saebye, A.

    2000-05-01

    The 12 inspected Danish systems represent both well-designed and well-functioning small Solar and Biomass systems as well as poor system designs. Some of the faults experienced were oversized and undersized components and insufficient insulation. Also, there were several examples of stop-gab solutions resulting in very complicated systems with a lot of piping connections, great heat losses and a great risk of making operation mistakes. Monitoring of three of the systems over a period of almost a year have shown great differences with regard to operation conditions, heat losses from installations, solar contributions, solar gains as well as number of days the biomass boilers can be turned of each year. In general the solar gains of the three systems were not very large. Generally, there is a need for better overall solutions with components adjusted to the actual demands and boundary conditions. As a part of the project such a new system with one storage tank only has been developed - inspired by already gained experience. The work carried out in this project is the first step on the way to better Solar and Biomass system designs in Denmark, but there is still a lot of work to be done. (EHS)

  1. Investigation of the flow, combustion, heat-transfer and emissions from a 609MW utility tangentially fired pulverized-coal boiler

    DEFF Research Database (Denmark)

    Yin, Chungen; Caillat, Sébastien; Harion, Jean-Luc.;

    2002-01-01

    A numerical approach is given to investigate the performance of a 609 MW tangentially fired pulverized-coal boiler, with emphasis on formation mechanism of gas flow deviation and uneven wall temperature in crossover pass and on NOx emission. To achieve this purpose and obtain a reliable solution...... are reliable. These conclusions can be used to guide the design and operation of boilers of similar types....

  2. Analysis of selected problems of biomass combustion process in batch boilers - experimental and numerical approach

    Directory of Open Access Journals (Sweden)

    Szubel Mateusz

    2016-01-01

    Full Text Available It is possible to list numerous groups of heating units that are used in households, such as boilers, stoves and units used as supporting heat sources, namely fireplaces. In each case, however, the same operational problems may be evoked [1]. To understand the causes of energy losses in a boiler system, a proper definition of significant elements of the unit’s heat balance is necessary. In the group of energy losses, the flue gas loss and the incomplete combustion loss are the most significant factors. The problem with the loss resulting from incomplete combustion, which is related to the presence of combustible substances in the exhaust, is especially significant in case of biomass boilers [2, 3]. The paper presents results of the research and the optimisation of the biomass combustion process in the 180 kW batch boiler. The studies described have been focused on the reduction of the pollutants emission, which was primarily realised by the modifications of the air feeding system. Results of the experiments and the CFD simulations have been compared and discussed. Both in case of the model as well as the experiment, positive influence of the modifications on the emission have been observed.

  3. Influence of furnace tube shapeon thermal strain of fire-tube boilers

    Directory of Open Access Journals (Sweden)

    Gaćeša Branka

    2014-01-01

    Full Text Available The aim of this paper is to use numerical analysis and fine element method-FEM to investigate the influence of furnace tube shape on the thermal strain of fire-tube boilers. Thermal stresses in corrugated furnace tubes of different shape, i.e. with different corrugation pitch and depth, were analysed first. It was demonstrated that the thermal stresses in corrugated furnace tube are significantly reduced with the increase of corrugation depth. Than deformations and stresses in the structure of a fire-tube boiler were analysed in a real operating condition, for the cases of installed plain furnace tube and corrugated furnace tubes with different shapes. It was concluded that in this fire-tube boiler, which is of larger steam capacity, the corrugated furnace tube must be installed, as well as that the maximal stress in the construction is reduced by the installation of the furnace tube with greater corrugation depth. The analysis of stresses due to pressure and thermal loads pointed out that thermal stresses are not lower-order stresses in comparison to stresses due to pressure loads, so they must be taken into consideration for boiler strength analysis. [Projekat Ministarstva nauke Republike Srbije, br. TR 35040 i br. TR 35011

  4. Technology Solutions Case Study: Boiler Control Replacement for Hydronically Heated Multifamily Buildings, Cambridge, Massachusetts

    Energy Technology Data Exchange (ETDEWEB)

    None

    2014-11-01

    The ARIES Collaborative, a U.S. Department of Energy Building America research team, partnered with NeighborWorks America affiliate Homeowners' Rehab Inc. (HRI) of Cambridge, Massachusetts, to study improvements to the central hydronic heating system in one of the nonprofit's housing developments. The heating controls in the three-building, 42-unit Columbia Cambridge Alliance for Spanish Tenants housing development were upgraded. Fuel use in the development was excessive compared to similar properties. A poorly insulated thermal envelope contributed to high energy bills, but adding wall insulation was not cost-effective or practical. The more cost-effective option was improving heating system efficiency, which faced several obstacles, including inflexible boiler controls and failed thermostatic radiator valves. Boiler controls were replaced with systems that offer temperature setbacks and one that controls heat based on apartment temperature in addition to outdoor temperature. Utility bill analysis shows that post-retrofit weather-normalized heating energy use was reduced by 10%-31% (average of 19%). Indoor temperature cutoff reduced boiler runtime (and therefore heating fuel consumption) by 28% in the one building in which it was implemented. Nearly all savings were obtained during night which had a lower indoor temperature cut off (68°F) than day (73° F). This implies that the outdoor reset curve was appropriately adjusted for this building for daytime operation. Nighttime setback of heating system supply water temperature had no discernable impact on boiler runtime or gas bills.

  5. The levels of forming at students of general school operating mobility as executive component of arbitrary management of moving activity.

    Directory of Open Access Journals (Sweden)

    Artyushenko A.A.

    2011-03-01

    Full Text Available The aim of researches is to determine concept «Personality mobility» in the light of pictures of arbitrary management conduct and activity of man In the article is considered question of diagnostics of forming operating mobility for the students of general school as activity of constituent of arbitrary management. It is certain four levels of formed operating mobility for lower boys, for teenagers and for senior pupils. It is well-proven that for period of studies at general school the indexes of operating mobility of students are not change substantially.

  6. Microfine coal firing results from a retrofit gas/oil-designed industrial boiler

    Energy Technology Data Exchange (ETDEWEB)

    Patel, R.; Borio, R.W.; Liljedahl, G. [Combustion Engineering, Inc., Windsor, CT (United States). ABB Power Plant Labs.; Miller, B.G.; Scaroni, A.W. [Pennsylvania State Univ., University Park, PA (United States). Energy and Fuels Research Center; McGowan, J.G. [Univ. of Massachusetts, Amherst, MA (United States)

    1995-12-31

    The development of a High Efficiency Advanced Coal Combustor (HEACC) has been in progress since 1987 and the ABB Power Plant Laboratories. The initial work on this concept produced an advanced coal firing system that was capable of firing both water-based and dry pulverized coal in an industrial boiler environment. Economics may one day dictate that it makes sense to replace oil or natural gas with coal in boilers that were originally designed to burn these fuels. The objective of the current program is to demonstrate the technical and economic feasibility of retrofitting a gas/oil designed boiler to burn micronized coal. In support of this overall objective, the following specific areas were targeted: A coal handling/preparation system that can meet the technical requirements for retrofitting microfine coal on a boiler designed for burning oil or natural gas; Maintaining boiler thermal performance in accordance with specifications when burning oil or natural gas; Maintaining NOx emissions at or below 0.6 lb/MBtu; Achieving combustion efficiencies of 98% or higher; and Calculating economic payback periods as a function of key variables. The overall program has consisted of five major tasks: (1) A review of current state-of-the-art coal firing system components; (2) Design and experimental testing of a prototype HEACC burner; (3) Installation and testing of a HEACC system in a commercial retrofit application; (4) Economic evaluation of the HEACC concept for retrofit applications; and (5) Long term demonstration under commercial user demand conditions. This paper will summarize the latest key experimental results (Task 3) and the economic evaluation (Task 4) of the HEACC concept for retrofit applications. 28 figs., 6 tabs.

  7. The Characterization of Twin-Wire Arc-Sprayed FeCrBSi Coating and the Application in Sewage Sludge Boilers

    Science.gov (United States)

    Qin, Enwei; Huang, Qian; Shao, Yumin; Chen, Guoxing; Ye, Lin; Gu, Qin; Wu, Shuhui

    2014-12-01

    Incineration in boilers is an environment-friendly treatment for industrial and civil sewage sludge. However, due to the aggressive nature of the sludge, the boiler fireside-surface is subjected to severe wear, erosive, and high temperature corrosion problems during incineration. In this study, we developed an economical FeCrBSi wire material with iron weight content as high as 80%. The coating was prepared by twin-wire arc spraying processing. The chemical compositions of the coating, as well as phase components were analyzed by energy-dispersive spectroscopy and x-ray diffraction method. The surface roughness, porosity, and cross-sectional morphology were further characterized. The coating hardness is close to that of the commercial Armacor M and Armacor C materials. In-boiler test was also carried out. The low thickness loss of the tube indicates a promising application future in sludge boilers.

  8. The ALMA high speed optical communication link is here: an essential component for reliable present and future operations

    Science.gov (United States)

    Filippi, G.; Ibsen, J.; Jaque, S.; Liello, F.; Ovando, N.; Astudillo, A.; Parra, J.; Saldias, Christian

    2016-07-01

    Announced in 2012, started in 2013 and completed in 2015, the ALMA high bandwidth communication system has become a key factor to achieve the operational and scientific goals of ALMA. This paper summarizes the technical, organizational, and operational goals of the ALMA Optical Link Project, focused in the creation and operation of an effective and sustainable communication infrastructure to connect the ALMA Operations Support Facility and Array Operations Site, both located in the Atacama Desert in the Northern region of Chile, with the point of presence of REUNA in Antofagasta, about 400km away, and from there to the Santiago Central Office in the Chilean capital through the optical infrastructure created by the EC-funded EVALSO project and now an integral part of the REUNA backbone. This new infrastructure completed in 2014 and now operated on behalf of ALMA by REUNA, the Chilean National Research and Education Network, uses state of the art technologies, like dark fiber from newly built cables and DWDM transmission, allowing extending the reach of high capacity communication to the remote region where the Observatory is located. The paper also reports on the results obtained during the first year and a half testing and operation period, where different operational set ups have been experienced for data transfer, remote collaboration, etc. Finally, the authors will present a forward look of the impact of it to both the future scientific development of the Chajnantor Plateau, where many installations area are (and will be) located, as well as the potential Chilean scientific backbone long term development.

  9. Mineralogical composition of boiler fouling and slagging deposits and their relation to fly ashes: the case of Kardia power plant.

    Science.gov (United States)

    Kostakis, George

    2011-01-30

    Slagging and fouling deposits from a pulverized lignite fired steam generating unit of the Kardia power plant (West Macedonia, Greece) were mineralogically investigated. The structure and cohesion of these deposits varied, usually depending on the level height of the boiler unit where they were formed. Some of the deposits had complex phase composition. The dominant components of the deposits of the burner zone and of the lower and intermediate boiler zones were the amorphous, anhydrite and hematite, while those of the highest levels contained amorphous, and anhydrite. Furthermore, in deposits formed in various other boiler areas gehlenite, anorthite, diopside, quartz, Ca(2)SiO(4), brownmillerite and other crystalline phases were also identified, usually in low amounts or in traces. The major part of the phases constituting the deposits were formed in the boiler, since only a minor part derived from the unreacted minerals present in lignite. Anhydrite was generated from the reaction of SO(2) with CaO formed mainly by the calcination of calcite as well as from dehydration of gypsum contained in lignite, while hematite was produced mainly from the oxidation of pyrite. The calcium-containing silicates formed in the boiler were mainly the products of reactions between CaO and minerals contained in the lignite.

  10. Experimental and theoretical studies of the gas flow in grate-fired boilers; Studier av gasstroemning i rosteldade pannor

    Energy Technology Data Exchange (ETDEWEB)

    Eriksson, Jan; Tryman, R. [National Defense Research Establishment, Tumba (SE)

    1990-12-19

    In order to obtain a deeper understanding of the gas flow characteristics of a real boiler, the isothermal flow in a perspex water model of a 12 MW grate-fired boiler has been studied. Comparison between measured and calculated cold flow velocities were made. The model dimensions were 0.24 m width, 0.5 m length and 0.7 m height. The width of the boiler relative to other dimensions were such that the general flow pattern in the study has been treated as two-dimensional. Laser-Doppler-Velocimetry (LDV) measurements of horizontal and vertical velocity profiles including turbulent velocity components were carried out. Measurements were performed in about 230 positions. Numerical calculations were carried out with the fluid flow simulation program FLUENT. Two different grid sizes were used and the k-epsilon turbulence model as well as the Algebraic Stress Model (ASM) have been applied. Standard values of the model constants were used. Comparison between measured and calculated data show acceptable agreement. The mean velocities are qualitatively very well and quantitatively quite well predicted, meaning for example that the extent of the recirculation zones in the upper part of the boiler is quite correctly given by the calculations. For the turbulence quantities, the qualitative agreement is good, although quite large quantitative discrepancies exist. The results are, in the opinion of the authors, positive enough to motivate further efforts directed towards the modelling of the gas flow in the real boiler.

  11. Development of a web-based monitoring system using operation parameters for the main component in nuclear power plants

    Energy Technology Data Exchange (ETDEWEB)

    Son, Dong Chan; An, Kung Il; Hong, Suk Young; Lee, Jeong Soo; Jung, Duk Jin; Shin, Sun Hee; Son, So Hee [Daesang Information Technology Co., Ltd., Seoul (Korea, Republic of)

    2004-02-15

    The frequency of the damage is increasing, which is caused by the fatigue, according to the increase of running of nuclear power plants. So we need to acquire the reliance of design data to estimate the fatigue and damage of major machinery that might happen as time-dependent crack growth characterization. The research is focused on keeping operating record of nuclear power plants about major machinery which consists of a nuclear reactor pressure boarder on each excessive operating condition including normal operating and extraordinary operating by estimating fracture mechanical movements on real time and fatigue about major nuclear power plants machinery, which are acquired the pressure and temperature data. For further details about the scope and contents of R and D are following. Development of H/W that is necessary to acquire operating real time data of heating and hydraulic power. Selection of a safety variable about major system by each type (the four NPP, all unit). Communication protocol development for connecting between CARE system data base server and fatigue monitoring system data base server. Development of connecting database for controlling and storing of heating and hydraulic power operating data. Real time monitoring system development based on Web using JAVA.

  12. Life extension of boilers using weld overlay protection

    Energy Technology Data Exchange (ETDEWEB)

    Lai, G.; Hulsizer, P. [Welding Services Inc., Norcross, GA (United States); Brooks, R. [Welding Services Inc., Welding Services Europe, Spijkenisse (Netherlands)

    1998-12-31

    The presentation describes the status of modern weld overlay technology for refurbishment, upgrading and life extension of boilers. The approaches to life extension of boilers include field overlay application, shop-fabricated panels for replacement of the worn, corroded waterwall and shop-fabricated overlay tubing for replacement of individual tubes in superheaters, generating banks and other areas. The characteristics of weld overlay products are briefly described. Also discussed are successful applications of various corrosion-resistant overlays for life extension of boiler tubes in waste-to-energy boilers, coal-fired boilers and chemical recovery boilers. Types of corrosion and selection of weld overlay alloys in these systems are also discussed. (orig.) 14 refs.

  13. Modelling, simulating and optimizing boiler heating surfaces and evaporator circuits

    DEFF Research Database (Denmark)

    Sørensen, K.; Condra, T.; Houbak, Niels

    2003-01-01

    A model for optimizing the dynamic performance of boiler have been developed. Design variables related to the size of the boiler and its dynamic performance have been defined. The object function to be optimized takes the weight of the boiler and its dynamic capability into account. As constraints...... for the optimization a dynamic model for the boiler is applied. Furthermore a function for the value of the dynamic performance is included in the model. The dynamic models for simulating boiler performance consists of a model for the flue gas side, a model for the evaporator circuit and a model for the drum....... The dynamic model has been developed for the purpose of determining boiler material temperatures and heat transfer from the flue gas side to the water-/steam side in order to simulate the circulation in the evaporator circuit and hereby the water level fluctuations in the drum. The dynamic model has been...

  14. Modelling, simulating and optimizing boiler heating surfaces and evaporator circuits

    DEFF Research Database (Denmark)

    Sørensen, Kim; Condra, Thomas Joseph; Houbak, Niels

    2003-01-01

    A model for optimizing the dynamic performance of boiler have been developed. Design variables related to the size of the boiler and its dynamic performance have been dened. The object function to be optimized takes the weight of the boiler and its dynamic capability into account. As constraints...... for the optimization a dynamic model for the boiler is applied. Furthermore a function for the value of the dynamic performance is included in the model. The dynamic models for simulating boiler performance consists of a model for the ue gas side, a model for the evaporator circuit and a model for the drum....... The dynamic model has been developed for the purpose of determining boiler material temperatures and heat transfer from the ue gas side to the water-/steam side in order to simulate the circulation in the evaporator circuit and hereby the water level uctuations in the drum. The dynamic model has been...

  15. R&D and Demonstration of Large Domestic CFB Boilers

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    @@ In order to develop large CFB boilers with independent intellectual property,Xi'an Thermal Power Research Institute (TPRI) established a laboratory with complete functions for the technical development of CFB boilers.This laboratory consists ofa 1-MW and a 4-MW CFB combustion test facilities and a laboratory for limestone desulphurization performance evaluation.It carried out tests on CFB combustion and desulphurization for Chinese typical coals and limestone and research on heat-transfer characteristics and key parts,and developed the first home-made 100-MW CFB boiler.Based on the experience of R&D,the laboratory further researched key techniques for enlarging capacity systematically,and cooperating with Harbin Boiler Co.(HBC),developed the first domestic 210-MW CFB boiler with independent intellectual property and put it into engineering demonstration,laying a solid foundation for the development of CFB boilers of even larger capacity.

  16. Recovery boiler model; Soodakattilan kehitystyoe III

    Energy Technology Data Exchange (ETDEWEB)

    Janka, K.; Ylitalo, M.; Sundstroem, K.; Helke, R.; Heinola, M. [Kvaerner Pulping Oy, Tampere (Finland)

    1997-10-01

    The recovery boiler model was further tested and developed. At this moment the model includes submodels for: droplet drying, pyrolysis, char burning, gas burning and for droplet trajectory. During 1996 the formation of CH{sub 4} during pyrolysis and release of sulfur was included to the model. Further the formation of NO from fuel nitrogen and formation of thermal- NO were included to the model using Arrhenius type reaction rate equations. The calculated results are realistic and the model is used as a tool to find out methods to increase the efficiency and availability and decrease the emissions. Analysing the results of the earlier field study of 8 boilers showed that the furnace heat load, fuming rate, find the black liquor composition have influence on the enrichment of the potassium to the fly ash. (orig.)

  17. 提高注汽锅炉排量研究%Study to Improve Emissions for Steam Injection Boiler

    Institute of Scientific and Technical Information of China (English)

    张国军; 于显勇; 申龙涉; 张纯静

    2012-01-01

    Injection steam boiler is a major mining equipment for heavy oil thermal injection, and also a energy consumption. Based on Jinzhou Oil Extraction Plant change steam injection boiler fuel from oil to natural gas, steam emissions were lower. Performance can not be fully played. In order to improve the efficiency of the boiler, on the basis of the current running,it should increase the emissions by 10% , while applying steam quality on - line monitoring devices to monitor operating parameters such as steam quality and so on. Meanwhile, it should improve boiler efficiency, ensure the safe operation of boilers, and reduce the cost of boiler operation.%注汽锅炉是稠油热注开采的主要设备,也是热注工艺过程的能耗大户.基于某采油厂燃油注汽锅炉将燃料改为天然气,锅炉的运行蒸汽排量均较低,性能得不到充分发挥.为了提高注汽锅炉的效率,在当前运行基础上将排量提高10%,同时应用注汽锅炉蒸汽干度在线监测装置对锅炉的蒸汽干度等运行参数进行监控,提高锅炉效率,保证锅炉安全运行,降低锅炉运行成本.

  18. TRIO specification of a steam boiler controller

    Energy Technology Data Exchange (ETDEWEB)

    Gargantini, A. [Politecnico di Milano (Italy). Dipt. di Electronica e Informazione; Morzenti, A. [Politecnico di Milano (Italy). Dipt. di Electronica e Informazione

    1996-12-31

    We specify a controller for a steam boiler starting from an informal descriptions of its requirements. The specification is formalized in the temporal logic TRIO and its object-oriented extension TRIO+. To obtain a maximum of abstraction and reuse we make the specification parametric with respect to all equipment and hardware features, and we avoid to impose any particular strategy in the management of the available resources and in the control of the critical physical quantities. (orig.)

  19. Magnetic Fusion Energy Plasma Interactive and High Heat Flux Components: Volume 5, Technical assessment of critical issues in the steady state operation of fusion confinement devices

    Energy Technology Data Exchange (ETDEWEB)

    1988-01-01

    Critical issues for the steady state operation of plasma confinement devices exist in both the physics and technology fields of fusion research. Due to the wide range and number of these issues, this technical assessment has focused on the crucial issues associated with the plasma physics and the plasma interactive components. The document provides information on the problem areas that affect the design and operation of a steady state ETR or ITER type confinement device. It discusses both tokamaks and alternative concepts, and provides a survey of existing and planned confinement machines and laboratory facilities that can address the identified issues. A universal definition of steady state operation is difficult to obtain. From a physics point of view, steady state is generally achieved when the time derivatives approach zero and the operation time greatly exceeds the characteristic time constants of the device. Steady state operation for materials depends on whether thermal stress, creep, fatigue, radiation damage, or power removal are being discussed. For erosion issues, the fluence and availability of the machine for continuous operation are important, assuming that transient events such as disruptions do not limit the component lifetimes. The panel suggests, in general terms, that steady state requires plasma operation from 100 to 1000 seconds and an availability of more than a few percent, which is similar to the expectations for an ETR type device. The assessment of critical issues for steady state operation is divided into four sections: physics issues; technology issues; issues in alternative concepts; and devices and laboratory facilities that can address these problems.

  20. Computer monitoring and optimization of the steam boiler performance

    OpenAIRE

    Sobota Tomasz

    2017-01-01

    The paper presents a method for determination of thermo-flow parameters for steam boilers. This method allows to perform the calculations of the boiler furnace chamber and heat flow rates absorbed by superheater stages. These parameters are important for monitoring the performance of the power unit. Knowledge of these parameters allows determining the degree of the furnace chamber slagging. The calculation can be performed in online mode and use to monitoring of steam boiler. The presented me...

  1. The recovery boiler advisor. Combination of practical experience and advanced thermodynamic modelling

    Energy Technology Data Exchange (ETDEWEB)

    Backman, R. [Aabo Akademi, Turku (Finland); Eriksson, G. [LTH/RWTH (Germany); Sundstroem, K. [Tampella Power Oy, Tampere (Finland)

    1996-12-31

    The Aabo Advisor is a computer based program intended to provide information about the high temperature ash and fluegas chemistry in pulping spent black liquor recovery boilers of kraft pulp mills. The program can be used for predictions of a variety of furnace and flue gas phenomena, such as fireside fouling of the heat exchanger surfaces caused by the flue gas particulate matter, emissions of SO{sub 2}(g), HCl(g) and NO{sub x}(g) with the flue gas etc. The program determines the composition of the fluegas as well as the amount and composition of the two typical fly ash fractions found in recovery boiler fluegases, the condensed fly ash particles and the carry over particles. These data are used for calculating the melting behavior of the fly ash present at different locations in the boiler and this characteristic behavior is used for the fireside fouling predictions. The program may also be used for studying how different mill processes affecting the black liquor composition affects on the fireside chemistry of the recovery boiler. As input data for the calculations only a few boiler operation parameters and the composition of the black liquor is required. The calculations are based on a one-dimensional, multi-stage chemistry model where both thermodynamic equilibrium calculations and stoichiometric material balances are used. The model calculates at first the chemistry in the lower furnace and smelt after which it moves to the upper furnace and the radiative parts of the fluegas channel. As the last block the program calculates the chemistry in the convective part, the electrostatic precipitator cath and stack. The results from each block are presented in tables, key numbers and melt curves representing the fluegas or fly ash fraction present at each location

  2. Adaptive Boiler Controls: Market Survey and Appraisal of a Prototype System

    Science.gov (United States)

    1994-06-01

    Automatic controls for boilers and other processes in the DOD facilities generally are based on proportional integral derivative ( PID ) controllers . PID ...the conventional pneumatic PID controllers were in use. It was impossible to match precisely the operating conditions between periods of GPC and PID...under varying plant characteristics throughout the range of the controller. Process controllers traditionally have been implemented as PID controllers incorporat

  3. Linear control of a boiler-turbine unit: analysis and design.

    Science.gov (United States)

    Tan, Wen; Fang, Fang; Tian, Liang; Fu, Caifen; Liu, Jizhen

    2008-04-01

    Linear control of a boiler-turbine unit is discussed in this paper. Based on the nonlinear model of the unit, this paper analyzes the nonlinearity of the unit, and selects the appropriate operating points so that the linear controller can achieve wide-range performance. Simulation and experimental results at the No. 4 Unit at the Dalate Power Plant show that the linear controller can achieve the desired performance under a specific range of load variations.

  4. Temperature Control via Affine Nonlinear Systems for Intermediate Point of Supercritical Once-Through Boiler Units

    OpenAIRE

    Hong Zhou; Changkun Liu; Zhi-Wei Liu; Wenshan Hu

    2014-01-01

    For the operation of the supercritical once-through boiler generation units, the control of the temperature at intermediate point (IPT) is highly significant. IPT is the steam temperature at the outlet of the separator. Currently, PID control algorithms are widely adopted for the IPT control. However, PID cannot achieve the optimal performances as the units’ dynamic characteristic changes at different working points due to the severe nonlinearity. To address the problem, a new control algorit...

  5. 800-MW Supercritical Coal-Fired Boilers in Suizhong Power Plant

    Institute of Scientific and Technical Information of China (English)

    Zou Haifeng; Li Zhishan; Liu Zhongqi; Yan Hongyong; Zhang Yuanliang; Wang Lei

    2005-01-01

    This article reviews the problems of Russia-made 800-MW coal-fired supercritical boilers inSuizhong Power Plant, such as burner burnout, water-wall leakage, slag screen I explosion, crack happenedon the desuperheater outlet of reheater and welding defect of economizer; tells the process of renovating theseunits by modifying the original design and adjusting the operation parameters. After several years' effort, allthe problems have been well solved. The experience may be useful for other imported units in China.

  6. Formation of abrasive hollow particles in lignite-fired fluidised bed boilers; Bildung abrasiver Hohlpartikel in braunkohlenbefeuerten Wirbelschichtkessel

    Energy Technology Data Exchange (ETDEWEB)

    Kappler, Uta [RWE Power AG, Koeln (Germany). Forschung und Entwicklung Hauptverwaltung; Roeper, Bernhard [RWE Power AG, Grevenbroich (Germany). Technische Dienste Kraftwerk Frimmersdorf; Voss, Petra [RWE Power AG, Bergheim (Germany). Forschung und Entwicklung Kraftwerk Niederaussem

    2013-04-01

    The formation of voluminous and highly abrasive hollow particles in raw-lignite-fired circulating fluidised-bed (CFB) boilers of RWE Power AG is a well-known phenomenon. Operational measures were taken to avoid particle formation and related damage. By the end of 2011 another boiler damage occurred. Within the scope of root cause analyses the hollow particles were investigated and a model for particle genesis was developed. Based on these results further measures for the avoidance of particle formation were shown. The formation probability of similar hollow particles in biomass-fired fluidised-bed plants was assessed theoretically.

  7. Visualization of 3-D temperature distribution in a 300 MW twin-furnace coal-fired boiler

    Institute of Scientific and Technical Information of China (English)

    YANG Chao; ZHOU Huai-chun; HUANG Zhi-feng

    2008-01-01

    Until now, it has been difficult to obtain on-line three-dimensional (3-D) temperature distribution information which can reflect the overall combustion condition in the furnace of a coal-fired power plant boiler. A combustion monitoring system is intro-duced which can solve the problem efficiently. Through this system, the 3-D temperature distribution in a coal-fired boiler furnace can be obtained using a novel flame image processing technique. Briefly, we first outline the visualization principle. Then, the hardware and software design of the system in a 300 MW twin-furnace coal-fired boiler are introduced in detail. The visualization of the 3-D temperature distribution in the twin-furnace boiler is realized with an industrial computer and the Distributed Control System (DCS) of the boiler. The practical operation of the system shows that it can provide valuable combustion information of a furnace and is useful for the combustion diagnosis and adjustment in coal-fired power plants.

  8. Problems and improvement method of SHL600 boiler%SHL600锅炉存在的问题及改进方法

    Institute of Scientific and Technical Information of China (English)

    张丽丽; 左忠华; 刘金奎

    2014-01-01

    SHL600锅炉生产年代久远,使用时间长,设备落后,对该设备存在的问题及其他影响锅炉正常运行的因素进行了系统分析并提出了改进方法,延长了锅炉使用寿命,提高了热效率,减少了污染。%Because the SHL600 boiler is old and overused, the problem existed in the boiler and other factors inlfuencing the normal operation of the boiler are analyzed systematically, and some improvement methods are put forward so as to prolong the service life of the boiler, improves the thermal efifciency and reduce pollution.

  9. 浅析散装锅炉安装的施工质量控制%The Construction Quality Control of Bulk Boiler Installation

    Institute of Scientific and Technical Information of China (English)

    2013-01-01

      锅炉属于比较具有危险性的压力容器,一旦安装不好就会影响锅炉的可靠运行。如果烧锅炉的员工技术上有问题的话,还会造成一定的生命、财产损失。本文就对如何控制散装锅炉的安装质量进行了浅析。%The boiler belongs to the more dangerous pressure vessel, once the instal ation is not good wil affect the reliable operation of the boiler, and if there is a problem of the boiler technical staff on the words, also cause some loss of life, pro-perty. This paper wil analyze how to control the instal ation quality of bulk boiler.

  10. Recommendations for conversions of grate fired boilers to fluidising beds; Anvisningar foer konvertering av rosterpannor till fluidiserad baeddteknik

    Energy Technology Data Exchange (ETDEWEB)

    Eriksson, Lars; Ingman, Rolf [AaF Energikonsult AB, Stockholm (Sweden)

    2001-03-01

    This report gives advice and recommendations for retrofitting of grate fired boilers to fluidising beds. Nine plants have been visited and experiences from these conversion projects have been gathered and analysed. Among the important points planning, fuel specification, heat balance calculations and clarifying of delivery limits can be mentioned. It is also important not to underestimate the need for education of the operational staff.

  11. Field issues for the plan and operation of the laboratory component of the Third National Health and Nutrition Examination Survey.

    Science.gov (United States)

    McQuillan, G M; Gunter, E W; Lannom, L

    1990-11-01

    The design of the laboratory component of a mobile examination survey such as the National Health and Nutrition Examination Survey requires that the physical limitation of the mobile examination center be balanced against the requirements of the laboratory analyses needed to fulfill the goals of the survey. In order to include an analysis in the survey, the scientific merit of the laboratory test must be established and a consensus must be reached on the appropriateness of the technology for the six years of the survey. The public health importance of the analysis and the subsequent results are also evaluated before inclusion into the laboratory protocol. Finally, the feasibility of incorporating the analysis into the protocol is reviewed. The laboratory component of NHANES III is discussed, addressing these points with descriptions of the reasons for inclusion and exclusion of key analytes.

  12. Energisation of an MV electric boiler for load control in power systems with large share of renewables

    DEFF Research Database (Denmark)

    Silva, Filipe Miguel Faria da; Bak, Claus Leth; Davidsen, Troels

    2014-01-01

    The intermittence of some renewable energy sources, mainly wind and solar, leads to rapid power variations, which have to be controlled in order to maintain the system stable. Controllable loads, like MW range electric boilers, are a good solution for this problem, as the warmed water can be reused...... and trigger the ground fault protection. This paper uses field measurements made in a boiler installed in a power plant for the analysis of this issue. The measurements are used to design a simulation model of the electric arc, which is used to study different energisation scenarios: With/without isolating......, minimising energy losses. The boilers under analysis in this paper operate by increasing/decreasing the water level. Electric arcs appear between the electrodes and the water surface for a period of approximately 2s during the energisation. These arcs can be seen as faults to ground by the protections relays...

  13. The Imaginary Plane Mothod of Radiation Heat Transfer in The Freeboard of Atmospheric Bubbling Fluidized Bed Boiler

    Institute of Scientific and Technical Information of China (English)

    LuHuilin; BaoYiling; 等

    1993-01-01

    An imaginary plane method for calcuation of radiative heat transfer and its application in the freeboard of AFBC boiler is presented in this paper,The combustion reaction and particle concentration are taken into account in this method.With is method,one-dimensional freeboard model for radiative heat transfer has been made.Results from this model have been compared with the experimental results of a 130t/h AFBC boiler.The distribution of flue gas temperature and heat flux at the waterwall are obtained .It is shown that this model has the advantage of good accuracy and requiring less computation time.The applicability of the predicted results in the AFBC boiler design and operation was also discussed.

  14. HYDRONIC BASEBOARD THERMAL DISTRIBUTION SYSTEM WITH OUTDOOR RESET CONTROL TO ENABLE THE USE OF A CONDENSING BOILER.

    Energy Technology Data Exchange (ETDEWEB)

    BUTCHER,T.A.

    2004-10-01

    Use of condensing boilers in residential heating systems offers the potential for significant improvements in efficiency. For these to operate in a condensing mode the return water temperature needs to be about 10 degrees below the saturation temperature for the flue gas water vapor. This saturation temperature depends on fuel type and excess air and ranges from about 110 F to 135 F. Conventional baseboard hydronic distribution systems are most common and these are designed for water temperatures in the 180 F range, well above the saturation temperature. Operating strategies which may allow these systems to operate in a condensing mode have been considered in the past. In this study an approach to achieving this for a significant part of the heating season has been tested in an instrumented home. The approach involves use of an outdoor reset control which reduces the temperature of the water circulating in the hydronic loop when the outdoor temperature is higher than the design point for the region. Results showed that this strategy allows the boiler to operate in the condensing region for 80% of the winter heating season with oil, 90% with propane, and 95% with gas, based on cumulative degree days. The heating system as tested combines space heating and domestic hot water loads using an indirect, 40 gallon tank with an internal heat exchanger. Tests conducted during the summer months showed that the return water temperature from the domestic hot water tank heat exchanger is always below a temperature which will provide condensing operation of the boiler. In the field tests both the condensing boiler and the conventional, non-condensing boiler were in the test home and each was operated periodically to provide a direct performance comparison.

  15. Development of Computational Capabilities to Predict the Corrosion Wastage of Boiler Tubes in Advanced Combustion Systems

    Energy Technology Data Exchange (ETDEWEB)

    Kung, Steven; Rapp, Robert

    2014-08-31

    A comprehensive corrosion research project consisting of pilot-scale combustion testing and long-term laboratory corrosion study has been successfully performed. A pilot-scale combustion facility available at Brigham Young University was selected and modified to enable burning of pulverized coals under the operating conditions typical for advanced coal-fired utility boilers. Eight United States (U.S.) coals were selected for this investigation, with the test conditions for all coals set to have the same heat input to the combustor. In addition, the air/fuel stoichiometric ratio was controlled so that staged combustion was established, with the stoichiometric ratio maintained at 0.85 in the burner zone and 1.15 in the burnout zone. The burner zone represented the lower furnace of utility boilers, while the burnout zone mimicked the upper furnace areas adjacent to the superheaters and reheaters. From this staged combustion, approximately 3% excess oxygen was attained in the combustion gas at the furnace outlet. During each of the pilot-scale combustion tests, extensive online measurements of the flue gas compositions were performed. In addition, deposit samples were collected at the same location for chemical analyses. Such extensive gas and deposit analyses enabled detailed characterization of the actual combustion environments existing at the lower furnace walls under reducing conditions and those adjacent to the superheaters and reheaters under oxidizing conditions in advanced U.S. coal-fired utility boilers. The gas and deposit compositions were then carefully simulated in a series of 1000-hour laboratory corrosion tests, in which the corrosion performances of different commercial candidate alloys and weld overlays were evaluated at various temperatures for advanced boiler systems. Results of this laboratory study led to significant improvement in understanding of the corrosion mechanisms operating on the furnace walls as well as superheaters and reheaters in

  16. SRC burn test in 700-hp oil-designed boiler. Volume 2. Engineering evaluation report. Final technical report. [Oil-fired boiler to solvent-refined coal

    Energy Technology Data Exchange (ETDEWEB)

    1983-12-01

    Volume 2 of this report gives the results of an engineering evaluation study and economic analysis of converting an existing 560-MW residual (No. 6) oil-fired unit to burn solvent refined coal (SRC) fuel forms. Volume 1 represents an integrated overview of the test program conducted at the Pittsburgh Energy Technology Center. Three SRC forms (pulverized SRC, a solution of SRC dissolved in process-derived distillates, and a slurry of SRC and water) were examined. The scope of modifications necessary to convert the unit to each of the three SRC fuel forms was identified and a capital cost of the necessary modifications estimated. A fuel conversion feasibility study of the boiler was performed wherein boiler modifications and performance effects of each fuel on the boiler were identified. An economic analysis of the capital and operating fuel expenses of conversion of the unit was performed. It was determined that conversion of the unit to any one of the three SRC fuel forms was feasible where appropriate modifications were made. It also was determined that the conversion of the unit can be economically attractive if SRC fuel forms can be manufactured and sold at prices discounted somewhat from the price of No. 16 Fuel Oil. As expected, greater discounts are required for the pulverized SRC and the slurry than for the solution of SRC dissolved in process-derived distillates.

  17. The association between component malalignment and post-operative pain following navigation-assisted total knee arthroplasty: results of a cohort/nested case-control study.

    Science.gov (United States)

    Czurda, Thomas; Fennema, Peter; Baumgartner, Martin; Ritschl, Peter

    2010-07-01

    Previous studies have noted an adverse relationship between implant malalignment during total knee arthroplasty (TKA) and post-operative pain. Although some evidence exists indicating that computer-assisted surgical navigation for TKA can improve the accuracy of component alignment, its impact on clinical outcomes is currently unknown. The dual goals of the present cohort/nested case-control study were to (1) compare self-reported responses to the Western Ontario-McMaster Osteoarthritis Index (WOMAC) questionnaire between computer-assisted TKA (123 patients) using the imageless PiGalileo navigation system and conventional TKA (207 patients) [cohort analysis], and (2) to investigate a potential association between malalignment and post-operative pain in 19 painful knees and 19 asymptomatic knees obtained from the cohort analysis using matched sampling [nested case-control study]. In the cohort analysis, a relevant but non-significant (P = 0.06) difference in the occurrence of chronic pain was observed between the navigated (12%) and conventional arms (20%). Median post-operative WOMAC pain score was 100 (range, 50-100) in the conventional group and 100 (range, 65-100) in the navigated group. However, the Mann-Whitney test revealed a significant difference in favor of the navigated group (P = 0.01). In the nested case-control analysis, radiological outcomes and computer tomography (CT) measurements of femoral rotation were compared between the groups. The CT rotation measurements yielded evidence of a relationship between post-operative pain and incorrect rotational alignment of the femoral component of more than 3 degrees (OR: 7; 95% CI: 1.2-42; P = .033). In conclusion, there was no clinical benefit to computer-assisted navigation; however, a statistically significant relationship was observed between incorrect rotational alignment of the femoral component and symptoms of post-operative pain following TKA.

  18. Do post-operative changes of neck-shaft angle and femoral component anteversion have an effect on clinical outcome following uncemented total hip arthroplasty?

    Science.gov (United States)

    Müller, M; Abdel, M P; Wassilew, G I; Duda, G; Perka, C

    2015-12-01

    The accurate reconstruction of hip anatomy and biomechanics is thought to be important in achieveing good clinical outcomes following total hip arthroplasty (THA). To this end some newer hip designs have introduced further modularity into the design of the femoral component such that neck-shaft angle and anteversion, which can be adjusted intra-operatively. The clinical effect of this increased modularity is unknown. We have investigated the changes in these anatomical parameters following conventional THA with a prosthesis of predetermined neck-shaft angle and assessed the effect of changes in the hip anatomy on clinical outcomes. In total, 44 patients (mean age 65.3 years (standard deviation (SD) 7); 17 male/27 female; mean body mass index 26.9 (kg/m²) (SD 3.1)) underwent a pre- and post-operative three-dimensional CT scanning of the hip. The pre- and post-operative neck-shaft angle, offset, hip centre of rotation, femoral anteversion, and stem alignment were measured. Additionally, a functional assessment and pain score were evaluated before surgery and at one year post-operatively and related to the post-operative anatomical changes. The mean pre-operative neck-shaft angle was significantly increased by 2.8° from 128° (SD 6.2; 119° to 147°) to 131° (SD 2.1; 127° to 136°) (p = 0.009). The mean pre-operative anteversion was 24.9° (SD 8; 7.9 to 39.1) and reduced to 7.4° (SD 7.3; -11.6° to 25.9°) post-operatively (p neck-shaft angles was found with a significant decrease of the post-operative anteversion and slight increase of the neck-shaft angles, but without any impact on clinical outcome.

  19. Aircraft noise reduction technology. [to show impact on individuals and communities, component noise sources, and operational procedures to reduce impact

    Science.gov (United States)

    1973-01-01

    Aircraft and airport noise reduction technology programs conducted by NASA are presented. The subjects discussed are: (1) effects of aircraft noise on individuals and communities, (2) status of aircraft source noise technology, (3) operational procedures to reduce the impact of aircraft noise, and (4) NASA relations with military services in aircraft noise problems. References to more detailed technical literature on the subjects discussed are included.

  20. Operator Semi-group of Density Evolution Equation for a Repairable Redundnt System with Two Same Components

    Institute of Scientific and Technical Information of China (English)

    史定华; 徐洪; 等

    2002-01-01

    For a repairable redundant system consisting of two same components with exponential lifetime and general repair time distribution,the probability densities of the system in some state at time t were determined by a group of ordinary and partial differential equations,called density evolution equations.It was proved that the time-dependent solution of the density evolution equations uniquely exists and strongly converges to its steady state density solution by a semi-group method.In this proof,it is not necessary to suppose that the repair rate function is bounded.The technique of the proof is valuable for many density evolution equatons.

  1. Characterization of Oxy-combustion Impacts in Existing Coal-fired Boilers

    Energy Technology Data Exchange (ETDEWEB)

    Adams, Bradley [Univ. of Utah, Salt Lake City, UT (United States); Davis, Kevin [Univ. of Utah, Salt Lake City, UT (United States); Senior, Constance [Univ. of Utah, Salt Lake City, UT (United States); Shim, Hong Shim [Univ. of Utah, Salt Lake City, UT (United States); Otten, Brydger Van [Univ. of Utah, Salt Lake City, UT (United States); Fry, Andrew [Univ. of Utah, Salt Lake City, UT (United States); Wendt, Jost [Univ. of Utah, Salt Lake City, UT (United States); Eddings, Eric [Univ. of Utah, Salt Lake City, UT (United States); Paschedag, Alan [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Shaddix, Christopher [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Cox, William [Brigham Young Univ., Provo, UT (United States); Tree, Dale [Brigham Young Univ., Provo, UT (United States)

    2013-09-30

    Reaction Engineering International (REI) managed a team of experts from University of Utah, Siemens Energy, Praxair, Vattenfall AB, Sandia National Laboratories, Brigham Young University (BYU) and Corrosion Management Ltd. to perform multi-scale experiments, coupled with mechanism development, process modeling and CFD modeling, for both applied and fundamental investigations. The primary objective of this program was to acquire data and develop tools to characterize and predict impacts of CO{sub 2} flue gas recycle and burner feed design on flame characteristics (burnout, NO{sub x}, SO{sub x}, mercury and fine particle emissions, heat transfer) and operational concerns (fouling, slagging and corrosion) inherent in the retrofit of existing coal-fired boilers for oxy-coal combustion. Experimental work was conducted at Sandia National Laboratories’ Entrained Flow Reactor, the University of Utah Industrial Combustion Research Facility, and Brigham Young University. Process modeling and computational fluid dynamics (CFD) modeling was performed at REI. Successful completion of the project objectives resulted in the following key deliverables: 1) Multi-scale test data from 0.1 kW bench-scale, 100 kW and 200 kW laboratory-scale, and 1 MW semi-industrial scale combustors that describe differences in flame characteristics, fouling, slagging and corrosion for coal combustion under air-firing and oxygen-firing conditions, including sensitivity to oxy-burner design and flue gas recycle composition. 2) Validated mechanisms developed from test data that describe fouling, slagging, waterwall corrosion, heat transfer, char burnout and sooting under coal oxy-combustion conditions. The mechanisms were presented in a form suitable for inclusion in CFD models or process models. 3) Principles to guide design of pilot-scale and full-scale coal oxy-firing systems and flue gas recycle configurations, such that boiler operational impacts from oxy-combustion retrofits are minimized. 4

  2. Measurement of gas species, temperatures, char burnout, and wall heat fluxes in a 200-MW{sub e} lignite-fired boiler at different loads

    Energy Technology Data Exchange (ETDEWEB)

    Li, Zhengqi; Jing, Jianping; Liu, Guangkui; Chen, Zhichao; Liu, Chunlong [School of Energy Science and Engineering, Harbin Institute of Technology, 92, West Dazhi Street, Harbin 150001 (China)

    2010-04-15

    We measured various operational parameters of a 200-MW{sub e}, wall-fired, lignite utility boiler under different loads. The parameters measured were gas temperature, gas species concentration, char burnout, component release rates (C, H and N), furnace temperature, heat flux, and boiler efficiency. Cold air experiments of a single burner were conducted in the laboratory. A double swirl flow pulverized-coal burner has two ring recirculation zones that start in the secondary air region of the burner. With increasing secondary air flow, the air flow axial velocity increases, the maximum values for the radial velocity, tangential velocity, and turbulence intensity all increase, and there are slight increases in the air flow swirl intensity and the recirculation zone size. With increasing load gas, the temperature and CO concentration in the central region of burner decrease, while O{sub 2} concentration, NO{sub x} concentration, char burnout, and component release rates of C, H, and N increase. Pulverized-coal ignites farther into the burner, in the secondary air region. Gas temperature, O{sub 2} concentration, NO{sub x} concentration, char burnout and component release rates of C, H, and N all increase. Furthermore, CO concentration varies slightly and pulverized-coal ignites closer. In the side wall region, gas temperature, O{sub 2} concentration, and NO{sub x} concentration all increase, but CO concentration varies only slightly. In the bottom row burner region the furnace temperature and heat flux increase appreciably, but the increase become more obvious in the middle and top row burner regions and in the burnout region. Compared with a 120-MW{sub e} load, the mean NO{sub x} emission at the air preheater exits for 190-MW{sub e} load increases from 589.5 mg/m{sup 3} (O{sub 2} = 6%) to 794.6 mg/m{sup 3} (O{sub 2} = 6%), and the boiler efficiency increases from 90.73% to 92.45%. (author)

  3. NOx CONTROL OPTIONS AND INTEGRATION FOR US COAL FIRED BOILERS

    Energy Technology Data Exchange (ETDEWEB)

    Mike Bockelie; Marc Cremer; Kevin Davis; Temi Linjewile; Connie Senior; Hong-Shig Shim; Bob Hurt; Eric Eddings; Larry Baxter

    2003-01-30

    This is the tenth Quarterly Technical Report for DOE Cooperative Agreement No: DE-FC26-00NT40753. The goal of the project is to develop cost effective analysis tools and techniques for demonstrating and evaluating low NO{sub x} control strategies and their possible impact on boiler performance for firing US coals. The Electric Power Research Institute (EPRI) is providing cofunding for this program. This program contains multiple tasks and good progress is being made on all fronts. During this quarter, progress was made on the computational simulation of a full-scale boiler with the purpose of understanding the potential impacts of burner operating conditions on soot and NO{sub x} generation. Sulfation tests on both the titania support and vanadia/titania catalysts were completed using BYU's in situ spectroscopy reactor this quarter. These experiments focus on the extent to which vanadia and titania sulfate in an SO{sub 2}-laden, moist environment. Construction of the CCS reactor system is essentially complete and the control hardware and software are largely in place. A large batch of vanadia/titania catalyst in powder form has been prepared for use in poisoning tests. During this quarter, minor modifications were made to the multi-catalyst slipstream reactor and to the control system. The slipstream reactor was installed at AEP's Rockport plant at the end of November 2002. In this report, we describe the reactor system, particularly the control system, which was created by REI specifically for the reactor, as well as the installation at Rockport.

  4. The oxidation mechanism of szomolnokite in intermittently fired domestic boilers

    Energy Technology Data Exchange (ETDEWEB)

    Koebel, M.; Elsener, M.; Zimmermann, U.

    1989-06-01

    Using thermogravimetry and exposure experiments on initially formed iron (II)-sulfate hydrates the consecutive reactions of the primary corrosion product szomolnokite under the typical operating conditions of domestic boilers were investigated. The reaction mechanism thus deduced is in accordance with thermodynamic equilibrium considerations in the system Fe/sub 2/O/sub 3/-H/sub 2/SO/sub 4/-H/sub 2/O/crystalline phase. The reaction mechanism consists of the following steps: (1) H/sub 2/SO/sub 4/ (vapour) -> H/sub 2/SO/sub 4/ (liquid). (2) H/sub 2/SO/sub 4/ + Fe + H/sub 2/O -> FeSO/sub 4/xH/sub 2/O + H/sub 2/. (3) 2FeSO/sub 4/xH/sub 2/O + 0,5 O/sub 2/ -> 2Fe(OH)SO/sub 4/ + H/sub 2/O. (4a) Fe(OH)SO/sub 4/ + H/sub 2/SO/sub 4/ + 3H/sub 2/O -> FeH(SO/sub 4/)/sub 2/x4H/sub 2/O. (4b) Fe(OH)SO/sub 4/ + H/sub 2/SO/sub 4/ -> Fe(H/sub 3/O)(SO/sub 4/)/sub 2/. (5a) 2FeH(SO/sub 4/)/sub 2/x4H/sub 2/O -> Fe/sub 2/(SO/sub 4/)/sub 3/ + H/sub 2/SO/sub 4/ + 8H/sub 2/O. (5b) 2Fe(H/sub 3/O)(SO/sub 4/)/sub 2/ -> Fe/sub 2/ (SO/sub 4/)/sub 3/ + H/sub 2/SO/sub 4/ + 2 H/sub 2/O. With this reaction mechanism the most frequently occurring crystalline phases in corrosion samples from oil fired domestic boilers can be explained. (orig.).

  5. Needs-driven soot blowing in waste boilers; Behovsstyrd sotblaasning i avfallspannor

    Energy Technology Data Exchange (ETDEWEB)

    Niklasson, Fredrik; Davidsson, Kent

    2009-09-15

    others improved the performance for the specific bank, but at the same time, the fouling on the downstream banks increased, probably because particles released from the top tube bank stuck to downstream tubes. An increased sootblowing rate on the top tube bank thus evens out the distribution of dust between the tube banks, but it may also increase the erosion on the top tube bank. The calculated heat transfer coefficients may be used as control parameters in an intelligent sootblowing system while the boiler operates without disturbances at a constant load. The tests, however, also showed that the heat transfer coefficients vary significantly with load changes and disturbances of boiler operation, which an intelligent sootblowing system must be able to handle. In its current condition, the routines added to the control and monitoring system of the boiler show the heat transfer coefficients on screen and may be used as a tool to monitor the fouling rate of different tube banks under both short and long periods.

  6. Superheater Corrosion In Biomass Boilers: Today's Science and Technology

    Energy Technology Data Exchange (ETDEWEB)

    Sharp, William (Sandy) [SharpConsultant

    2011-12-01

    the measured first melting point of fly ash deposits does not necessarily produce a step increase in corrosion rate. Corrosion rate typically accelerates at temperatures below the first melting temperature and mixed deposits may have a broad melting temperature range. Although the environment at a superheater tube surface is initially that of the ash deposits, this chemistry typically changes as the deposits mature. The corrosion rate is controlled by the environment and temperature at the tube surface, which can only be measured indirectly. Some results are counter-intuitive. Two boiler manufacturers and a consortium have developed models to predict fouling and corrosion in biomass boilers in order to specify tube materials for particular operating conditions. It would be very useful to compare the predictions of these models regarding corrosion rates and recommended alloys in the boiler environments where field tests will be performed in the current program. Manufacturers of biomass boilers have concluded that it is more cost-effective to restrict steam temperatures, to co-fire biofuels with high sulfur fuels and/or to use fuel additives rather than try to increase fuel efficiency by operating with superheater tube temperatures above melting temperature of fly ash deposits. Similar strategies have been developed for coal fired and waste-fired boilers. Additives are primarily used to replace alkali metal chloride deposits with higher melting temperature and less corrosive alkali metal sulfate or alkali aluminum silicate deposits. Design modifications that have been shown to control superheater corrosion include adding a radiant pass (empty chamber) between the furnace and the superheater, installing cool tubes immediately upstream of the superheater to trap high chloride deposits, designing superheater banks for quick replacement, using an external superheater that burns a less corrosive biomass fuel, moving circulating fluidized bed (CFB) superheaters from the

  7. Advanced process control for solid fuel boilers. Phase 2; Avancerad processtyrning av fastbraensleeldade rostpannor. Etapp 2

    Energy Technology Data Exchange (ETDEWEB)

    Ehleskog, Rickard; Lundborg, Rickard; Schuster, Robert; Wrangensten, Lars [AaF-Energikonsult AB, Stockholm (Sweden)

    2002-04-01

    AaF-Energikonsult AB runs within the research programme 'Applied combustion technology' a bigger project under the title 'Possibilities to improved operation of forest-industrial bark boilers by optimised combustion control'. In the project several measures have been identified, that can help to improve the conditions favourable for the combustion and fluid dynamic, for four selected reference grate boilers and grate boilers in general. The boiler at Billerud's paper mill, which is underlying to this project in several ways, is now being rebuilt. During the modifications of the boiler the existing control system will be modified with modern technique to enable operation with low emissions. The new control system consists of several parts, of witch the IR-based ones for fuel input and grate feeding are two totally separated systems. The pressure of the dome, i.e. the effect of the boiler, is the most superior parameter, and is regulated with the combustion air. Amounts of secondary and tertiary air are quoted to the total combustion airflow. The primary oxygen level is primarily regulated with the tertiary air. But if this won't be done without the tertiary air to diverge from de defined working area, the secondary air will assist. The oxygen set point is constantly decreasing until the CO-level exceeds a defined level. Then, the set point will be momentary increased. CFD-calculations have been performed for the modified boiler in Karlsborg for two different loads. The simulations clearly show that the flue gases have a more even retention time in the modified boiler and that the flow pattern is significantly improved. However, concentration gradients of oxygen and temperature gradients still exist. The conclusion is that there is a potential for further improving of the air and flue gas control strategies. The following new control strategies are proposed in the project based on conventional analyse technology; If the furnace

  8. Application of 1-hydroxyethylidene-1, 1-diphosphonic acid in boiler water for industrial boilers.

    Science.gov (United States)

    Zeng, Bin; Li, Mao-Dong; Zhu, Zhi-Ping; Zhao, Jun-Ming; Zhang, Hui

    2013-01-01

    The primary method used for boiler water treatment is the addition of chemicals to industrial boilers to prevent corrosion and scaling. The static scale inhibition method was used to evaluate the scale inhibition performance of 1-hydroxyethylidene-1, 1-diphosphonic acid (HEDP). Autoclave static experiments were used to study the corrosion inhibition properties of the main material for industrial boilers (20# carbon steel) with an HEDP additive in the industrial boiler water medium. The electrochemical behavior of HEDP on carbon steel corrosion control was investigated using electrochemical impedance spectroscopy and Tafel polarization techniques. Experimental results indicate that HEDP can have a good scale inhibition effect when added at a quantity of 5 to 7 mg/L at a test temperature of not more than 100 °C. To achieve a high scale inhibition rate, the HEDP dosage must be increased when the test temperature exceeds 100 °C. Electrochemical and autoclave static experimental results suggest that HEDP has a good corrosion inhibition effect on 20# carbon steel at a concentration of 25 mg/L. HEDP is an excellent water treatment agent.

  9. Materials and boiler rig testing to support chemical cleaning of once-through AGR boilers

    Energy Technology Data Exchange (ETDEWEB)

    Tice, D.R.; Platts, N.; Raffel, A.S. [Serco Assurance (United Kingdom); Rudge, A. [British Energy Generation Ltd. (United Kingdom)

    2002-07-01

    An extensive programme of work has been carried out to evaluate two candidate inhibited cleaning solutions for possible implementation on plant, which would be the first chemical clean of an AGR boiler. The two candidate cleaning solutions considered were a Stannine-inhibited citric acid/formic acid mixture (GOM106) and inhibited hydrofluoric acid. Citric acid-based cleaning processes are widely used within the UK Power Industry. The GOM106 solution, comprising a mixture of 3% citric acid, 0.5% formic acid and 0.05% Stannine LTP inhibitor, buffered with ammonia to pH 3.5, was developed specifically for the AGR boilers during the 1970's. Although a considerable amount of materials testing work was carried out by British Energy's predecessor companies to produce a recommended cleaning procedure there were some remaining concerns with the use of GOM106, from these earlier studies, for example, an increased risk of pitting attack associated with the removal of thick 9Cr oxide deposits and a risk of unacceptable damage in critical locations such as the upper transition joints and other weld locations. Hence, additional testing was still required to validate the solution for use on plant. Inhibited hydrofluoric acid (HFA) was also evaluated as an alternative reagent to GOM106. HFA has been used extensively for cleaning mild and low'alloy steel boiler tubes in fossil-fired plant in the UK and elsewhere in Europe and is known to remove oxide quickly. Waste treatment is also easier than for the GOM106 process and some protection against damage to the boiler tube materials is provided by complexing of fluoride with ferric ion. Validation of the potential reagents and inhibitors was achieved by assessing the rate and effectiveness of oxide removal from specimens of helical boiler tubing and welds, together with establishing the extent of any metal loss or localised damage. The initial materials testing resulted in the inhibited ammoniated citric / formic acid

  10. Water Boiler Change-Over in Mini-TPP Mode

    Directory of Open Access Journals (Sweden)

    B. A. Bayrashevsky

    2011-01-01

    Full Text Available The paper considers water boiler modernization by its change-over in mini-TPP mode with an expansion tank and a heating turbine of small capacity.  A software complex permitting to evaluate competitive ability of such water boiler modernization in comparison with a cogeneration plant.

  11. 46 CFR 115.812 - Pressure vessels and boilers.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 4 2010-10-01 2010-10-01 false Pressure vessels and boilers. 115.812 Section 115.812 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) SMALL PASSENGER VESSELS CARRYING MORE... CERTIFICATION Material Inspections § 115.812 Pressure vessels and boilers. (a) Pressure vessels must be...

  12. CFD investigation of flow through internally riffled boiler tubes

    DEFF Research Database (Denmark)

    Rasmussen, Christian; Houbak, Niels; Sørensen, Jens Nørkær

    1997-01-01

    In this paper we show how to model the swirling flow in an internally riffled boiler tube. The flow field is visualized and the results are compared with measurements.......In this paper we show how to model the swirling flow in an internally riffled boiler tube. The flow field is visualized and the results are compared with measurements....

  13. 21 CFR 173.310 - Boiler water additives.

    Science.gov (United States)

    2010-04-01

    ... CONSUMPTION Specific Usage Additives § 173.310 Boiler water additives. Boiler water additives may be safely... Applied Nutrition's Library, Food and Drug Administration, 5100 Paint Branch Pkwy., College Park, MD 20740... Center for Food Safety and Applied Nutrition's Library, Food and Drug Administration, 5100 Paint...

  14. Assessment of the candidate markets for liquid boiler fuels

    Energy Technology Data Exchange (ETDEWEB)

    None

    1979-12-01

    Liquid fuels can be produced from coal in a number of indirect and direct liquefaction processes. While indirect coal liquefaction has been proved commercially outside the United States, most attention in this country has focused on the direct liquefaction processes, which include the processes under examination in this report; namely, the Exxon Donor Solvent (EDS), the H-Coal, and the Solvent Refined Coal (SRC) II processes. The objectives of the study were to: compare the boiler fuels of direct coal liquefaction with residual fuel oil (No. 6 fuel oil) including physical characteristics and environmental hazards, such as carcinogenic characteristics and toxic hazard characteristics; determine whether a boiler fuel market would exist for the coal liquefaction products given their physical characteristics and potential environmental hazards; determine the advantages of utilizing methanol as a boiler fuel on a continuous basis in commercial boilers utilizing existing technology; identify the potential regional candidate markets for direct coal liquefaction products as liquid boiler fuels; determine the distributing and handling costs associated with marketing coal liquefaction products as liquid boiler fuels; determine the current regulatory issues associated with the marketing of coal liquefaction products as boiler fuels; and determine and evaluate other institutional issues associated with the marketing of direct coal liquefaction products as boiler fuels.

  15. 40 CFR 63.988 - Incinerators, boilers, and process heaters.

    Science.gov (United States)

    2010-07-01

    ... bed. (3) Where a boiler or process heater of less than 44 megawatts (150 million British thermal units... heaters. 63.988 Section 63.988 Protection of Environment ENVIRONMENTAL PROTECTION AGENCY (CONTINUED) AIR... Routing to a Fuel Gas System or a Process § 63.988 Incinerators, boilers, and process heaters....

  16. Boiler-turbine control system design using continuous-time nonlinear model predictive control

    Institute of Scientific and Technical Information of China (English)

    ZHUO Xu-sheng; ZHOU Huai-chun

    2008-01-01

    A continuous-time nonlinear model predictive controller (NMPC) was designed for a boiler-turbine unit. The controller was designed by optimizing a receding-horizon performance index, with the nonlinear system approximated by its Taylor series expansion with a certain order, the magnitude saturation constraints on the inputs satisfied by increasing the predictive time, and the rate saturation conditions on the actuators satisfied by tuning the time constant of the reference trajectories in a reference governor. Simulation results showed that the controller can drive the drum pressure and output power of the nonlinear boiler-turbine unit to follow their respective reference trajectories throughout a varying operation range and keep the water level deviation within tolerances. Comparison of the NMPC scheme with the generic model control (GMC) scheme indicated that the responses are slower and there are more oscillations in the responses of the water level, fuel flow input and feed water flow input in the GMC scheme when the boiler-turbine unit is operating over a wide range.

  17. Modeling and experiments of biomass combustion in a large-scale grate boiler

    DEFF Research Database (Denmark)

    Yin, Chungen; Rosendahl, Lasse; Kær, Søren Knudsen

    2007-01-01

    and experiments are both done for the grate boiler. The comparison between them shows an overall acceptable agreement in tendency. However at some measuring ports, big discrepancies between the modeling and the experiments are observed, mainly because the modeling-based boundary conditions (BCs) could differ...... is exposed to preheated inlet air while the top of the bed resides within the furnace. Mathematical modeling is an efficient way to understand and improve the operation and design of combustion systems. Compared to modeling of pulverized fuel furnaces, CFD modeling of biomass-fired grate furnaces...... is inherently more difficult due to the complexity of the solid biomass fuel bed on the grate, the turbulent reacting flow in the combustion chamber and the intensive interaction between them. This paper presents the CFD validation efforts for a modern large-scale biomass-fired grate boiler. Modeling...

  18. Mathematical Model for Predicting Corrosion Rates in Furnace Internal Wall Tubes of The Refinery Boiler

    Directory of Open Access Journals (Sweden)

    Edori, E. S

    2016-08-01

    Full Text Available A model for predicting the corrosion rates in the furnace internal wall tubes of the refinery boiler was resolved, using the first order differential equation derived from the material balance equation of the system. The mathematical model was able to predict the metal loss recorded by ultrasonic thickness scanning technique (UTS, and the results shows an agreement. The results from both the model and UTS shows that in the various tubes of the furnace, internal wall of the refinery boiler were between the same range. The percentage deviation which was calculated to ascertain the acceptability of the model result as compared to that from UTS proved that the model is effective. The inhibitor model result show that corrosion will drastically reduce in the presence of corrosion inhibitors under proper chemical treatment and management. The model developed can be used to monitor furnace internal wall corrosion even when the system is in operation by extrapolating the result to further years.

  19. Low NO sub x /SO sub x Burner retrofit for utility cyclone boilers

    Energy Technology Data Exchange (ETDEWEB)

    1991-09-01

    This Public Design Report provides available nonproprietary design information on the Low NO{sub x}SO{sub x} Burner Retrofit of Utility Cyclone Boilers project. In addition to the design aspects, the history of the project, the organization of the project, and the role of the funding parties are discussed. An overview of the Low NO{sub x}SO{sub x} (LNS) Burner, the cyclone boiler and the Southern Illinois Power Cooperative host site is presented. A detailed nonproprietary description of the individual process steps, plant systems, and resulting performance then follows. Narrative process descriptions, simplified process flow diagrams, input/output stream data, operating conditions and requirements are given for each unit. The plant demonstration program and start up provisions, the environmental considerations and control, monitoring and safety factors that are considered are also addressed.

  20. Ash transformation in suspension fired boilers co-firing coal and straw

    DEFF Research Database (Denmark)

    Zheng, Yuanjing; Jensen, Peter Arendt; Jensen, Anker Degn

    of flue gas cleaning equipment. This survey includes discussions on the inorganic constituents transformation during straw and coal combustion, alkali-ash and alkali sulfur reactions, a survey of power plant and test rig co-firing experiments, a discussion of equilibrium calculations, a discussion......In this literature report is provided a status for the present knowledge level on ash properties when co-firing coal and biomass. The fly ash formed in boilers using co-firing of coal and straw do have a large influence on ash deposit formation, boiler corrosion, fly ash utilization and operation...... of alkali getter experiments and a discussion of modeling of alkali reaction with kaolin. Presently there is still a need for a better understanding of especially the reaction of potassium with coal ash, thereby making better predictions of co-firing ash properties....

  1. Low-cost Evaporator Protection Method against Corrosion in a Pulverized Coal Fired Boiler

    Directory of Open Access Journals (Sweden)

    Arkadiusz Krzysztof Dyjakon

    2010-07-01

    Full Text Available Corrosion processes appearing on the watertubes in a combustion chamber of pulverized coal-fired boilers require permanent control and service. Subject to the power plant strategy, different anti-corrosion protection methods can be applied. Technical-economical analysis has been performed to evaluate and support the decisions on maintenance and operation services. The paper presents and discusses results of the application of an air protection system in boiler OP-230 in view of anti-corrosion measures. It is indicated that a low-cost protection method of watertubes (evaporator against corrosion can be efficient and lead to financial savings in comparison to the standard procedure of replacement of watertube panels.

  2. Multi-objective control of nonlinear boiler-turbine dynamics with actuator magnitude and rate constraints.

    Science.gov (United States)

    Chen, Pang-Chia

    2013-01-01

    This paper investigates multi-objective controller design approaches for nonlinear boiler-turbine dynamics subject to actuator magnitude and rate constraints. System nonlinearity is handled by a suitable linear parameter varying system representation with drum pressure as the system varying parameter. Variation of the drum pressure is represented by suitable norm-bounded uncertainty and affine dependence on system matrices. Based on linear matrix inequality algorithms, the magnitude and rate constraints on the actuator and the deviations of fluid density and water level are formulated while the tracking abilities on the drum pressure and power output are optimized. Variation ranges of drum pressure and magnitude tracking commands are used as controller design parameters, determined according to the boiler-turbine's operation range.

  3. Deposition and High-Temperature Corrosion in Biomass-Fired Boilers

    DEFF Research Database (Denmark)

    Michelsen, Hanne Philbert

    This thesis describes the fate of potassium, chlorine, and sulfur in regard to deposition and corrosion problems in straw-fired boilers. Full-scale deposition studies at Rudkøbing CHP, Kyndby Power Station and Masnedø CHP revealed that straw may form massive deposits in the convective pass...... has only been detected in insignificant amounts in mature deposits in straw-fired boilers formed over months of operation.The corrosion of superheater tubes is closely connected to the material which are deposited on the surface and deposits containing potassium chloride can cause severe high......-temperature corrosion at elevated metal temperatures. Lab-scale corrosion experiments, where metal test elements were covered with synthetic potassium salts and real deposits and exposed to a simulated flue gas containing HCl(g) and SO2(g), provided information about the corrosion rate and corrosion mechanisms...

  4. Utilization of ventilation air methane as a supplementary fuel at a circulating fluidized bed combustion boiler.

    Science.gov (United States)

    You, Changfu; Xu, Xuchang

    2008-04-01

    Ventilation air methane (VAM) accounts for 60-80% of the total emissions from coal mining activities in China, which is of serious greenhouse gas concerns as well as a waste of valuable fuel sources. This contribution evaluates the use of the VAM utilization methods as a supplementary fuel at a circulating fluidized bed combustion boiler. The paper describes the system design and discusses some potential technical challenges such as methane oxidation rate, corrosion, and efficiency. Laboratory experimentation has shown that the VAM can be burnt completely in circulated fluidized bed furnaces, and the VAM oxidation does not obviously affect the boiler operation when the methane concentration is less than 0.6%. The VAM decreased the incomplete combustion loss for the circulating fluidized bed combustion furnace. The economic benefit from the coal saving insures that the proposed system is more economically feasible.

  5. Sodium reflux pool-boiler solar receiver on-sun test results

    Energy Technology Data Exchange (ETDEWEB)

    Andraka, C E; Moreno, J B; Diver, R B; Moss, T A [Oak Ridge National Lab., TN (United States)

    1992-06-01

    The efficient operation of a Stirling engine requires the application of a high heat flux to the relatively small area occupied by the heater head tubes. Previous attempts to couple solar energy to Stirling engines generally involved directly illuminating the heater head tubes with concentrated sunlight. In this study, operation of a 75-kW{sub t} sodium reflux pool-boiler solar receiver has been demonstrated and its performance characterized on Sandia's nominal 75-kW{sub t} parabolic-dish concentrator, using a cold-water gas-gap calorimeter to simulate Stirling engine operation. The pool boiler (and more generally liquid-metal reflux receivers) supplies heat to the engine in the form of latent heat released from condensation of the metal vapor on the heater head tubes. The advantages of the pool boiler include uniform tube temperature, leading to longer life and higher temperature available to the engine, and decoupling of the design of the solar absorber from the engine heater head. The two-phase system allows high input thermal flux, reducing the receiver size and losses, therefore improving system efficiency. The receiver thermal efficiency was about 90% when operated at full power and 800{degree}C. Stable sodium boiling was promoted by the addition of 35 equally spaced artificial cavities in the wetted absorber surface. High incipient boiling superheats following cloud transients were suppressed passively by the addition of small amounts of xenon gas to the receiver volume. Stable boiling without excessive incipient boiling superheats was observed under all operating conditions. The receiver developed a leak during performance evaluation, terminating the testing after accumulating about 50 hours on sun. The receiver design is reported here along with test results including transient operations, steady-state performance evaluation, operation at various temperatures, infrared thermography, x-ray studies of the boiling behavior, and a postmortem analysis.

  6. The structure and behavior of salts in kraft recovery boilers

    Energy Technology Data Exchange (ETDEWEB)

    Backman, R.; Badoi, R.D.; Enestam, S. [Aabo Akademi Univ., Turku (Finland). Combustion Chemistry Research Group

    1997-10-01

    The melting behavior in the salt system (Na,K)(CO{sub 3},SO{sub 4},S,Cl,OH) is investigated by laboratory methods to enhance and further develop a chemical model for salt mixtures with compositions relevant for recovery boilers. The model, based on both literature data and experimental work can be used as (a) submodel in models for the over-all chemistry in recovery boilers and to estimate (b) deposit formation on heat transfer surfaces (fouling), (c) the melting properties of the fly ash, and (d) the smelt bed in recovery boilers. Experimental techniques used are thermal analysis, high temperature microscopy` and scanning electron microscopy. The model is implemented in a global calculation model which can handle both gas phases and condensed phases in the recovery boiler. The model gives a detailed description of the chemical reactions involved in the fume and dust formation in different locations of the flue gas channel in the boiler. (orig.)

  7. Multiloop control of a drum boiler

    Directory of Open Access Journals (Sweden)

    Alena Kozáková

    2014-05-01

    Full Text Available The Equivalent Subsystems Method (ESM (Kozáková et al., 2011 is methodology of decentralized controller design in the frequency domain which allows designing local controllers using any SISO frequency domain method. The paper deals with the digital ESM version where digital local PID controllers guaranteeing required performance for the full system are designed for individual equivalent subsystems using the practice-oriented Sine-wave method (Bucz et al., 2012. The proposed decentralized controller design procedure was verified on the nonlinear benchmark drum boiler simulation model (Morilla, 2012.

  8. Controlling formaldehyde emissions with boiler ash.

    Science.gov (United States)

    Cowan, Jennifer; Abu-Daabes, Malyuba; Banerjee, Sujit

    2005-07-01

    Fluidized wood ash reduces formaldehyde in air from about 20 to formaldehyde reduction increases with increasing moisture content of the ash. Sorption of formaldehyde to ash can be substantially accounted for by partitioning to the water contained in the ash followed by rate-controlling binding to the ash solids. Adsorption occurs at temperatures of up to 165 degrees C; oxidation predominates thereafter. It is proposed that formaldehyde could be stripped from an air stream in a fluidized bed containing ash, which could then be returned to a boiler to incinerate the formaldehyde.

  9. Computation Modeling and Assessment of Nanocoatings for Ultra Supercritical Boilers

    Energy Technology Data Exchange (ETDEWEB)

    J. Shingledecker; D. Gandy; N. Cheruvu; R. Wei; K. Chan

    2011-06-21

    Forced outages and boiler unavailability of coal-fired fossil plants is most often caused by fire-side corrosion of boiler waterwalls and tubing. Reliable coatings are required for Ultrasupercritical (USC) application to mitigate corrosion since these boilers will operate at a much higher temperatures and pressures than in supercritical (565 C {at} 24 MPa) boilers. Computational modeling efforts have been undertaken to design and assess potential Fe-Cr-Ni-Al systems to produce stable nanocrystalline coatings that form a protective, continuous scale of either Al{sub 2}O{sub 3} or Cr{sub 2}O{sub 3}. The computational modeling results identified a new series of Fe-25Cr-40Ni with or without 10 wt.% Al nanocrystalline coatings that maintain long-term stability by forming a diffusion barrier layer at the coating/substrate interface. The computational modeling predictions of microstructure, formation of continuous Al{sub 2}O{sub 3} scale, inward Al diffusion, grain growth, and sintering behavior were validated with experimental results. Advanced coatings, such as MCrAl (where M is Fe, Ni, or Co) nanocrystalline coatings, have been processed using different magnetron sputtering deposition techniques. Several coating trials were performed and among the processing methods evaluated, the DC pulsed magnetron sputtering technique produced the best quality coating with a minimum number of shallow defects and the results of multiple deposition trials showed that the process is repeatable. scale, inward Al diffusion, grain growth, and sintering behavior were validated with experimental results. The cyclic oxidation test results revealed that the nanocrystalline coatings offer better oxidation resistance, in terms of weight loss, localized oxidation, and formation of mixed oxides in the Al{sub 2}O{sub 3} scale, than widely used MCrAlY coatings. However, the ultra-fine grain structure in these coatings, consistent with the computational model predictions, resulted in accelerated Al

  10. NaK pool-boiler solar receiver durability bench test. Volume 2: Metallurgical analysis

    Science.gov (United States)

    Goods, S. H.; Bradshaw, R. W.

    1995-01-01

    The principal materials used in the construction of a NaK based pool-boiler were analyzed. The device, operated for 7500 hours, accumulated 1000 thermal cycles to a peak temperature of 750 C. Haynes 230, used to fabricate the pool-boiler vessel, was found to perform satisfactorily. Air-side corrosion of the pool-boiler vessel was insignificant. Internal surface of the alloy exhibited some NaK-induced elemental dissolution; this dissolution was somewhat more extensive where the alloy was exposed to the liquid metal compared to regions exposed only to NaK vapor; however, the corresponding metal loss in all regions was inconsequential, never exceeding more than a few microns. Autogenous seam welds of the alloy responded in a similar fashion, exhibiting only minimal metal loss over the course of the experiment. While there was 50% loss in ductility of the alloy there remained adequate ductility for the anticipated operating environment. An enhanced boiling nucleation surface comprised of stainless steel powder brazed to the vessel ID showed no change in its structure. It remained intact, showing no cracking after repeated thermal cycling. Other materials used in the experiment showed more extensive degradation after exposure to the NaK. IN 600, used to fabricate thermowells, exhibited extensive surface and intergranular dissolution. Grain boundary dissolution was sufficiently severe in one of the thermowells to cause an air leak, resulting in experiment termination. BNi-3, a brazing alloy used to join the pool-boiler vessel, endcaps and thermowells, showed some dissolution where it was exposed to the NaK as well as thermal aging effects. However, all brazes remained structurally sound. A nickel metal ribbon showed catastrophic dissolution, resulting in the formation of deep (greater than 30 (mu)m) pits and cavities. A zirconium metal foil used to getter oxygen from the NaK became extremely brittle.

  11. Establishing an energy efficiency recommendation for commercial boilers

    Energy Technology Data Exchange (ETDEWEB)

    Ware, Michelle J.

    2000-08-01

    To assist the federal government in meeting its energy reduction goals, President Clinton's Executive Order 12902 established the Procurement Challenge, which directed all federal agencies to purchase equipment within the top 25th percentile of efficiency. Under the direction of DOE's Federal Energy Management Program (FEMP), the Procurement Challenge's goal is to create efficiency recommendations for all energy-using products that could substantially impact the government's energy reduction goals, like commercial boilers. A typical 5,000,000 Btuh boiler, with a thermal efficiency of 83.2%, can have lifetime energy cost savings of $40,000 when compared to a boiler with a thermal efficiency of 78%. For the federal market, which makes up 2% of the boiler market, this means lifetime energy cost savings of over $25,600,000. To establish efficiency recommendations, FEMP uses standardized performance ratings for products sold in the marketplace. Currently, the boiler industry uses combustion efficiency and, sometimes, thermal efficiency performance measures when specifying a commercial boiler. For many years, the industry has used these efficiency measures interchangeably, causing confusion about boiler performance measurements, and making it difficult for FEMP to establish the top 25th percentile of efficiency. This paper will illustrate the method used to establish FEMP's recommendation for boilers. The method involved defining a correlation between thermal and combustion efficiency among boiler classifications; using the correlation to model a data set of all the boiler types available in the market; and identifying how the correlation affected the top 25th percentile analysis. The paper also will discuss the applicability of this method for evaluating other equipment for which there are limited data on performance ratings.

  12. Alkali deposits found in biomass boilers: The behavior of inorganic material in biomass-fired power boilers -- Field and laboratory experiences. Volume 2

    Energy Technology Data Exchange (ETDEWEB)

    Baxter, L.L. [Sandia National Labs., Livermore, CA (United States). Combustion Research Facility; Miles, T.R.; Miles, T.R. Jr. [Miles (Thomas R.), Portland, OR (United States); Jenkins, B.M. [California Univ., Davis, CA (United States); Dayton, D.C.; Milne, T.A. [National Renewable Energy Lab., Golden, CO (United States); Bryers, R.W. [Foster Wheeler Development Corp., Livingston, NJ (United States); Oden, L.L. [Bureau of Mines, Albany, OR (United States). Albany Research Center

    1996-03-01

    This report documents the major findings of the Alkali Deposits Investigation, a collaborative effort to understand the causes of unmanageable ash deposits in biomass-fired electric power boilers. Volume 1 of this report provide an overview of the project, with selected highlights. This volume provides more detail and discussion of the data and implications. This document includes six sections. The first, the introduction, provides the motivation, context, and focus for the investigation. The remaining sections discuss fuel properties, bench-scale combustion tests, a framework for considering ash deposition processes, pilot-scale tests of biomass fuels, and field tests in commercially operating biomass power generation stations. Detailed chemical analyses of eleven biomass fuels representing a broad cross-section of commercially available fuels reveal their properties that relate to ash deposition tendencies. The fuels fall into three broad categories: (1) straws and grasses (herbaceous materials); (2) pits, shells, hulls and other agricultural byproducts of a generally ligneous nature; and (3) woods and waste fuels of commercial interest. This report presents a systematic and reasonably detailed analysis of fuel property, operating condition, and boiler design issues that dictate ash deposit formation and property development. The span of investigations from bench-top experiments to commercial operation and observations including both practical illustrations and theoretical background provide a self-consistent and reasonably robust basis to understand the qualitative nature of ash deposit formation in biomass boilers. While there remain many quantitative details to be pursued, this project encapsulates essentially all of the conceptual aspects of the issue. It provides a basis for understanding and potentially resolving the technical and environmental issues associated with ash deposition during biomass combustion. 81 refs., 124 figs., 76 tabs.

  13. Oil condensation boilers and problems with sulphur. Sulphur separation for oil-fired condensation boilers and flue gas scrubbers - six measurements at different boilers

    Energy Technology Data Exchange (ETDEWEB)

    Koebel, M.; Elsener, M.

    1988-11-01

    Three condensation boilers, one condensating scrubber boiler and two waste gas scrubbers were the objects of measurements made to determine to what degree sulphur is separated. The three condensation boilers which are only equipped with a condenser for the condensation of the combustion water shaved separation levels of between 0.5 and 3.5%. They are therefore not suitable for cutting the SO/sub 2/-emissions from the combustion of sulphur-containing fuel oil. The washer boilers showed better results (40-45%) despite the fact that it works with acid washing liquid (2.85 pH). To explain the high level of separation one must assume that under oxygen influence a large part of the sulphur dioxide is further oxidised to sulphuric acid. Alkaline washers showed very good separations of up to 90%. Here again a large part of the sulphur dioxide further oxidises to sulfates.

  14. Engineering and organizational solutions for improvement of engineering and economic characteristics of the TPE-216 boilers equipped with MV-3300/800/490 pulverizing fans

    Science.gov (United States)

    Kirillov, M. V.; Safronov, P. G.

    2014-07-01

    Efficiency of coal-fired boilers is determined in many respects by optimal operation of the coal-pulverizing plants that are increasingly frequently equipped with pulverizing fans. By an example of retrofitted MV-3300/800/490 pulverizing fans, the effects of different factors on the performance and economic efficiency of the coal-pulverizing plants are analyzed. The experience gained in retrofitting MV-3300/800/490 pulverizing fans by introducing the three-crusher operation mode of a TPE-216 boiler employing the internal recirculation and a blading device in the classifier was also studied. Optimization of the boiler's operation mode was made when switching over from the four-crusher to the three-crusher mode, which considerably improved the engineering and economic characteristics.

  15. Closed-loop biomass co-firing in a laboratory reactor and in a full-scale boiler.

    Energy Technology Data Exchange (ETDEWEB)

    Jenkins, Bryan M. (University of California, Davis, CA); Williams, Robert B. (University of California, Davis, CA); Turn, Scott Q. (Hawaii Natural Energy Institute.); Jakeway, Lee A. (Hawaiian Commercial & Sugar Company); Blevins, Linda Gail

    2004-05-01

    sampled near the superheater tube using an impaction probe and were analyzed using scanning electron microscopy. Particle loading appeared higher for biomass co-firing than for coal combustion, especially for the smaller particle diameters. Laser-induced breakdown spectroscopy (LIBS) was used to detect silicon, aluminum, titanium, iron, calcium, magnesium, sodium, and potassium concentrations near the superheater. LIBS provided an abundant amount of real-time information. The major constituents of the fuel ash (silicon and aluminum) were also the major measured inorganic constituents of the combustion products. The combustion products were enriched in sodium relative to the fuel ash during all tests, and they were enriched in potassium for the biomass co-firing tests. Alkali metals are enriched because compounds containing these elements are more readily releasable into the combustion products than refractory components that remain in large particles such as silicon, aluminum, and titanium. Relative to the measured deposit chemistry, the combustion flows were enriched in iron, sodium, and potassium, constituents that are known to form fumes laden with fine particles and/or vapors. The LIBS results yield insight into the deposition mechanism: Impaction of larger particles dominates over fume deposition. The present application of LIBS reveals its potential to provide real-time field information on the deposition propensity of different fuels and the effects of different fuels and boiler operating conditions.

  16. An efficient design tool based on FEM for evaluating effects of components properties and operating conditions on interaction of tire with rigid road

    Institute of Scientific and Technical Information of China (English)

    Moslem Namjoo; Hossein Golbakhshi

    2015-01-01

    It is noted that any variation in operating conditions has a considerable effect on the tire/road interaction. Furthermore, choosing a range of proper values for carcass stiffness is very essential for both tire safety and effective driving action. In this work, an elaborated 3D model fully compliant with the geometrical size of radial tire 185/60 R15 is worked up, for evaluating the effects of components properties and working conditions on deformation and stress/strain fields created inside the tire. For the simulation, the tire structure is assumed to be composed of tread, carcass ply, and bead. The mechanical behavior of rubber as main component of tire is described by Mooney−Rivlin material model. The comparison of the obtained results and laboratory tests demonstrates the validity and high accuracy of analysis.

  17. Co-firing of coal with biomass and waste in full-scale suspension-fired boilers

    Energy Technology Data Exchange (ETDEWEB)

    Dam-Johansen, Kim; Frandsen, Flemming J.; Jensen, Peter A.; Jensen, Anker D. [Technical Univ. of Denmark, Lyngby (Denmark). Dept. of chemical and Biochemical Engineering

    2013-07-01

    The energy policy in Denmark has for many years focused on lowering the net CO{sub 2} emission from heat and power production by replacing fossil fuels by renewable resources. This has been done by developing dedicated grate-fired boilers for biomass and waste fuels but also by developing coal-based suspension-fired boilers to accept still higher fractions of biomass or waste material as fuels. This last development has been challenging of many reasons, including pre-treatment of fuels, and solving potential emission and operational problems during the simultaneous development of supercritical steam cycles with steam temperatures close to 600 C, providing power efficiencies close to 50% (Hein KRG, Sustainable energy supply and environment protection - strategies, resources and technologies. In: Gupta R, Wall T, Hupa M, Wigley F, Tillman D, Frandsen FJ (eds) Proceedings of international conference on impact of fuel quality on power production and the environment, Banff Conference Centre, Banff, Alberta, Canada, 29 Sept-4 Oct, 2008). For 25 years the CHEC (Combustion and Harmful Emission Control) Research Centre at DTU Chemical Engineering, has attained a leading role in research, supporting power producing industry, plant owners and boiler manufacturers to optimize design and operation and minimize cost and environmental impact using alternative fuels in suspension fired boilers. Our contribution has been made via a combination of full-scale measuring campaigns, pilot-scale studies, lab-scale measurements and modeling tools. The research conducted has addressed many issues important for co-firing, i.e. fuel processing, ash induced boiler deposit formation and corrosion, boiler chamber fuel conversion and emission formation, influence on flue gas cleaning equipment and the utilization of residual products. This chapter provides an overview of research activities, aiming at increasing biomass shares during co-firing in suspension, conducted in close collaboration with

  18. Operation-related proof of fault resistance of electrical and control engineering components; Betriebsbegleitende Nachweisfuehrung der Stoerfallfestigkeit von Komponenten der Elektro- und Leittechnik

    Energy Technology Data Exchange (ETDEWEB)

    Mueller, H. [Gemeinschaftskernkraftwerk Neckar GmbH, Neckarwestheim (Germany); Warnken, L. [Siemens AG Energieerzeugung KWU, Erlangen (Germany)

    1998-10-01

    The electrical and control engineering components which are qualified for fault resistance in nuclear power stations are exposed during their operating lives to mechanical, thermal and in part to radiological loads, which can cause an ageing process. This paper indicates the concept for a long-term guarantee of resistance to faults. (orig.) [Deutsch] Die fuer die Stoerfallbelastungen qualifizierten Elektro- und Leittechnik-Komponenten in Kernkraftwerken sind waehrend ihrer Betriebszeit mechanischen, thermischen und zum Teil radiologischen Belastungen ausgesetzt, die einen Alterungsprozess bewirken koennen. Mit dem vorliegenden Beitrag soll das Konzept zur langfristigen Sicherstellung der Stoerfallfestigkeit aufgezeigt werden. (orig.)

  19. Final Report, Materials for Industrial Heat Recovery Systems, Tasks 3 and 4 Materials for Heat Recovery in Recovery Boilers

    Energy Technology Data Exchange (ETDEWEB)

    Keiser, James R.; Kish, Joseph R.; Singh, Preet M.; Sarma, Gorti B.; Yuan, Jerry; Gorog, J. Peter; Frederick, Laurie A.; Jette, Francois R.; Meisner, Roberta A.; Singbeil, Douglas L.

    2007-12-31

    The DOE-funded project on materials for industrial heat recovery systems included four research tasks: materials for aluminum melting furnace recuperator tubes, materials and operational changes to prevent cracking and corrosion of the co-extruded tubes that form primary air ports in black liquor recovery boilers, the cause of and means to prevent corrosion of carbon steel tubes in the mid-furnace area of recovery boilers, and materials and operational changes to prevent corrosion and cracking of recovery boiler superheater tubes. Results from studies on the latter two topics are given in this report while separate reports on results for the first two tasks have already been published. Accelerated, localized corrosion has been observed in the mid-furnace area of kraft recovery boilers. This corrosion of the carbon steel waterwall tubes is typically observed in the vicinity of the upper level of air ports where the stainless clad co-extruded wall tubes used in the lower portion of the boiler are welded to the carbon steel tubes that extend from this transition point or “cut line” to the top of the boiler. Corrosion patterns generally vary from one boiler to another depending on boiler design and operating parameters, but the corrosion is almost always found within a few meters of the cut line and often much closer than that. This localized corrosion results in tube wall thinning that can reach the level where the integrity of the tube is at risk. Collection and analysis of gas samples from various areas near the waterwall surface showed reducing and sulfidizing gases were present in the areas where corrosion was accelerated. However, collection of samples from the same areas at intervals over a two year period showed the gaseous environment in the mid-furnace section can cycle between oxidizing and reducing conditions. These fluctuations are thought to be due to gas flow instabilities and they result in an unstable or a less protective scale on the carbon steel

  20. Leaching of aluminum and iron from boiler slag generated from a typical Chinese Steel Plant.

    Science.gov (United States)

    Li, Jinping; Gan, Jinhua; Li, Xianwang

    2009-07-30

    This paper presents a new way of recycling aluminum and iron in boiler slag derived from coal combustion plants, which integrates efficient extraction and reuse of the leached pellets together. The boiler slag was pelletized together with washed coal and lime prior to sintering and then was sintered at 800-1200 degrees C for different periods to produce sintered pellets for the leaching test. An elemental analysis of aqueous solutions leached by sulfuric acid was determined by EDTA-Na(2)-ZnCl(2) titration method. The components and microstructures of the samples, sintered pellets and leached residue were examined by means of XRF, XRD and SEM. XRD analysis indicates that predominate minerals such as kaolinite, quartz, calcium silicide, hematate and metakoalin exist in the boiler slag. An aluminum extraction efficiency of 86.50% was achieved. The maximum extraction efficiency of Fe was 94.60% in the same conditions of that for the maximum extraction efficiency of Al. The extraction efficiencies of Al and Fe increased with an increase in temperature, leaching time and acidity. High Al extraction efficiency was obtained for pellets with high CaO content. The final product of alumina would be used directly for the production of metallic aluminum.